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Sample records for catalyzed steam gasification

  1. Investigations on catalyzed steam gasification of biomass

    NASA Astrophysics Data System (ADS)

    Mudge, L. K.; Weber, S. L.; Mitchell, D. H.; Sealock, L. J., Jr.; Robertus, R. J.

    1981-01-01

    The technical and economic feasibility of producing specific gas products via the catalytic gasification of biomass are evaluated. Results of research conducted from December 1977 to October 1980 are presented. Laboratory studies were conducted to develop operating conditions and catalyst systems for generating methane-rich gas, synthesis gases, hydrogen, and carbon monoxide; these studies also developed techniques for catalyst recovery, regeneration, and recycling. A process development unit was designed and constructed to evaluate laboratory systems at conditions approximating commercial operations. The economic analyses evaluated the feasibility of adapting the wood-to-methane and wood-to-methanol processes to full-scale commercial operations. Plants were designed in the economic analyses to produce fuel-grade methanol from wood and substitute natural gas from wood via catalytic gasification with steam.

  2. Investigations on catalyzed steam gasification of biomass

    SciTech Connect

    Mudge, L.K.; Weber, S.L.; Mitchell, D.H.; Sealock, L.J. Jr.; Robertus, R.J.

    1981-01-01

    The purpose of the study is to evaluate the technical and economic feasibility of producing specific gas products via the catalytic gasification of biomass. This report presents the results of research conducted from December 1977 to October 1980. The study was comprised of laboratory studies, process development, and economic analyses. The laboratory studies were conducted to develop operating conditions and catalyst systems for generating methane-rich gas, synthesis gases, hydrogen, and carbon monoxide; these studies also developed techniques for catalyst recovery, regeneration, and recycling. A process development unit (PDU) was designed and constructed to evaluate laboratory systems at conditions approximating commercial operations. The economic analyses, performed by Davy McKee, Inc. for PNL, evaluated the feasibility of adapting the wood-to-methane and wood-to-methanol processes to full-scale commercial operations. Plants were designed in the economic analyses to produce fuel-grade methanol from wood and substitute natural gas (SNG) from wood via catalytic gasification with steam.

  3. Investigations on catalyzed steam gasification of biomass: feasibility study of methanol production via catalytic gasification of 200 tons of wood per day

    SciTech Connect

    Mudge, L.K.; Weber, S.L.; Mitchell, D.H.; Sealock, L.J. Jr.; Robertus, R.J.

    1981-01-01

    This report is a result of an additional study made of the economic feasibility of producing fuel grade methanol from wood via catalytic gasification with steam. The report has as its basis the original 2000 tons of wood per day study generated from process development unit testing performed by the Pacific Northwest Laboratory (PNL). The goal of this additional work was to determine the feasibility of a smaller scale plant one tenth the size of the original or 200 tons of dry wood feed per day. Plant production based on this wood feed is 100 tons per day of methanol with a HHV of 9784 Btu per pound. All process and support facilities necessary to convert wood to methanol are included in this study. The plant location is Newport, Oregon. The capital cost for the plant is $34,830,000 - September 1980 basis. Methanol production costs which allow for return on capital have been calculated for various wood prices for both utility and private investor financing. These wood costs include delivery to the plant. For utility financing, the methanol production costs are, respectively, $1.20, $1.23, $1.30, and $1.44 per gallon for wood costs of $5, $10, $20, and $40 per dry ton. For private investor financing, the corresponding product costs are $1.60, $1.63, $1.70, and $1.84 per gallon for the corresponding wood costs. The costs calculated by the utility financing method include a return on equity of 15% and an interest rate of 10% on the debt. The private investor financing method, which is 100% equity financing, incorporates a discounted cash flow (DCF) return on equity of 12%. The thermal efficiency of the plant is 52.0%.

  4. Investigations on catalyzed steam gasification of biomass. Appendix A. Feasibility study of methane production via catalytic gasification of 2000 tons of wood per day

    SciTech Connect

    Mudge, L.K.; Weber, S.L.; Mitchell, D.H.; Sealock, L.J. Jr.; Robertus, R.J.

    1981-01-01

    A study has been made of the economic feasibility of producing substitute natural gas (SNG) from wood via catalytic gasification with steam. The plant design in this study was developed from information on gasifier operation supplied by the Pacific Northwest Laboratory (PNL). The plant is designed to process 2000 tons per day of dry wood to SNG. Plant production is 21.6 MM scfd of SNG with a HHV of 956 Btu per scf. All process and support facilities necessary to convert wood to SNG are included. The plant location is Newport, Oregon. The capital cost for the plant is $95,115,000 - September, 1980 basis. Gas production costs which allow for return on capital have been calculated for various wood prices for both utility and private investor financing. For utility financing, the gas production costs are respectively $5.09, $5.56, $6.50, and $8.34 per MM Btu for wood costs of $5, $10, $20, and $40 per dry ton delivered to the plant at a moisture content of 49.50 wt %. For private investor financing, the corresponding product costs are $6.62, $7.11, $8.10, and $10.06 per MM Btu. The cost calculated by the utility financing method includes a return on equity of 15% and an interest rate of 10% on the debt. The private investor financing method, which is 100% equity financing, incorporates a discounted cash flow (DCF) return on equity of 12%. The thermal efficiency without taking an energy credit for by-product char is 58.3%.

  5. Method for increasing steam decomposition in a coal gasification process

    DOEpatents

    Wilson, M.W.

    1987-03-23

    The gasification of coal in the presence of steam and oxygen is significantly enhanced by introducing a thermochemical water- splitting agent such as sulfuric acid, into the gasifier for decomposing the steam to provide additional oxygen and hydrogen usable in the gasification process for the combustion of the coal and enrichment of the gaseous gasification products. The addition of the water-splitting agent into the gasifier also allows for the operation of the reactor at a lower temperature.

  6. Method for increasing steam decomposition in a coal gasification process

    DOEpatents

    Wilson, Marvin W.

    1988-01-01

    The gasification of coal in the presence of steam and oxygen is significantly enhanced by introducing a thermochemical water-splitting agent such as sulfuric acid, into the gasifier for decomposing the steam to provide additional oxygen and hydrogen usable in the gasification process for the combustion of the coal and enrichment of the gaseous gasification products. The addition of the water-splitting agent into the gasifier also allows for the operation of the reactor at a lower temperature.

  7. Steam jacket dynamics in underground coal gasification

    NASA Astrophysics Data System (ADS)

    Otto, Christopher; Kempka, Thomas

    2017-04-01

    Underground coal gasification (UCG) has the potential to increase the world-wide hydrocarbon reserves by utilization of deposits not economically mineable by conventional methods. In this context, UCG involves combusting coal in-situ to produce a high-calorific synthesis gas, which can be applied for electricity generation or chemical feedstock production. Apart from high economic potentials, in-situ combustion may cause environmental impacts such as groundwater pollution by by-product leakage. In order to prevent or significantly mitigate these potential environmental concerns, UCG reactors are generally operated below hydrostatic pressure to limit the outflow of UCG process fluids into overburden aquifers. This pressure difference effects groundwater inflow into the reactor and prevents the escape of product gas. In the close reactor vicinity, fluid flow determined by the evolving high reactor temperatures, resulting in the build-up of a steam jacket. Numerical modeling is one of the key components to study coupled processes in in-situ combustion. We employed the thermo-hydraulic numerical simulator MUFITS (BINMIXT module) to address the influence of reactor pressure dynamics as well as hydro-geological coal and caprock parameters on water inflow and steam jacket dynamics. The US field trials Hanna and Hoe Creek (Wyoming) were applied for 3D model validation in terms of water inflow matching, whereby the good agreement between our modeling results and the field data indicates that our model reflects the hydrothermal physics of the process. In summary, our validated model allows a fast prediction of the steam jacket dynamics as well as water in- and outflows, required to avoid aquifer contamination during the entire life cycle of in-situ combustion operations.

  8. Steam gasification of wood in the presence of catalysts

    NASA Astrophysics Data System (ADS)

    Mudge, L. K.; Mitchell, D. H.; Baker, E. G.; Robertus, R. J.; Brown, M. D.

    1982-09-01

    Catalytic steam gasification of wood, including sawdust, chipped forest slash, and mill shavings, is investigated. Results of laboratory, process development unit (PDR), and feasibility studies illustrate attractive processes for conversion of wood to methanol and a substitute natural gas (SNG). Recent laboratory studies developed a long-lived alloy catalyst for generation of a methanol synthesis gas by steam gasification of wood. Modification of the PDU for operation at 10 atm (150 psia) is complete and initial tests are completed. The modified PDU will be operated at elevated pressures to confirm yields and design parameters used in process feasibility studies. A computer program for evaluating the effect of yield changes on process economics was completed. The base case was the study on economics of methanol-from-wood using catalytic gasification. It was found that methanol-from-wood by catalytic gasification was competitive with the process for methanol production from natural gas.

  9. Biomass steam gasification--an extensive parametric modeling study.

    PubMed

    Schuster, G; Löffler, G; Weigl, K; Hofbauer, H

    2001-03-01

    A model for steam gasification of biomass was developed by applying thermodynamic equilibrium calculations. With this model, the simulation of a decentralized combined heat and power station based on a dual fluidized-bed steam gasifier was carried out. Fuel composition (ultimate analysis and moisture content) and the operating parameters, temperature and amount of gasification agent, were varied over a wide range. Their influences on amount, composition, and heating value of product gas and process efficiencies were evaluated. It was shown that the accuracy of an equilibrium model for the gas composition is sufficient for thermodynamic considerations. Net electric efficiency of about 20% can be expected with a rather simple process. Sensitivity analysis showed that gasification temperature and fuel oxygen content were the most significant parameters determining the chemical efficiency of the gasification.

  10. Steam plasmatron gasification of distillers grains residue from ethanol production.

    PubMed

    Shie, Je-Lueng; Tsou, Feng-Ju; Lin, Kae-Long

    2010-07-01

    In this study, a plasmatron reactor was used for gasifying the waste of distillers grains at different temperatures (773, 873, 973 K) and water flow rates (1, 2, 3 mL min(-1)), which were heated to produce steam. Among all the gas products, syngas was the major component (88.5 wt.% or 94.66 vol.%) with temperatures yielding maximum concentrations at 873 K with a relatively high reaction rate. The maximum concentrations regarding gaseous production occurring times are all below 1 min. With the increase of steam, the recovery mass yield of syngas also increases from 34.14 to 45.47 approximately 54.66 wt.% at 873 K. Water-gas reactions and steam-methane reforming reactions advance the production of syngas with the increase of steam. Furthermore, the water-shift reaction also increases in the context of steam gasification which leads to the decrease of CO(2) at the same time.

  11. Catalytic steam gasification of bagasse for the production of methanol

    SciTech Connect

    Baker, E.G.; Brown, M.D.

    1983-12-01

    Pacific Northwest Laboratory (PNL) tested the catalytic gasification of bagasse for the production of methanol synthesis gas. The process uses steam, indirect heat, and a catalyst to produce synthesis gas in one step in fluidized bed gasifier. Both laboratory and process development scale (nominal 1 ton/day) gasifiers were used to test two different catalyst systems: (1) supported nickel catalysts and (2) alkali carbonates doped on the bagasse. This paper presents the results of laboratory and process development unit gasification tests and includes an economic evaluation of the process. 20 references, 6 figures, 9 tables.

  12. Steam-air fluidized bed gasification of distillers grains: Effects of steam to biomass ratio, equivalence ratio and gasification temperature.

    PubMed

    Kumar, Ajay; Eskridge, Kent; Jones, David D; Hanna, Milford A

    2009-03-01

    In this study, thermochemical biomass gasification was performed on a bench-scale fluidized-bed gasifier with steam and air as fluidizing and oxidizing agents. Distillers grains, a non-fermentable byproduct of ethanol production, were used as the biomass feedstock for the gasification. The goal was to investigate the effects of furnace temperature, steam to biomass ratio and equivalence ratio on gas composition, carbon conversion efficiency and energy conversion efficiency of the product gas. The experiments were conducted using a 3x3x3 full factorial design with temperatures of 650, 750 and 850 degrees C, steam to biomass ratios of 0, 7.30 and 14.29 and equivalence ratios of 0.07, 0.15 and 0.29. Gasification temperature was found to be the most influential factor. Increasing the temperature resulted in increases in hydrogen and methane contents, carbon conversion and energy efficiencies. Increasing equivalence ratio decreased the hydrogen content but increased carbon conversion and energy efficiencies. The steam to biomass ratio was optimal in the intermediate levels for maximal carbon conversion and energy efficiencies.

  13. From waste to energy -- Catalytic steam gasification of broiler litter

    SciTech Connect

    Jones, J.A.; Sheth, A.C.

    1999-07-01

    In 1996, the production of broiler chickens in the US was approximately 7.60 billion head. The quantity of litter generated is enormous. In 1992, the Southeast region alone produced over five million tons of broiler litter. The litter removed from the broiler houses is rich in nutrients and often spread over land as a fertilizer. Without careful management, the associated agricultural runoff can cause severe environmental damage. With increasing broiler litter production, the implementation of alternative disposal technologies is essential to the sustainable development of the poultry industry. A process originally developed for the conversion of coals to clean gaseous fuel may provide an answer. Catalytic steam gasification utilities an alkali salt catalyst and steam to convert a carbonaceous feedstock to a gas mixture composed primarily of carbon monoxide, carbon dioxide, hydrogen, and methane. The low to medium energy content gas produced may be utilized as an energy source or chemical feedstock. Broiler litter is an attractive candidate for catalytic steam gasification due to its high potassium content. Experiments conducted in UTSI's bench-scale high-pressure fixed bed gasifier have provided data for technical and economic feasibility studies of the process. Experiments have also been performed to examine the effects of temperature, pressure, and additional catalysts on the gasification rate.

  14. Hydrogen production from algal biomass via steam gasification.

    PubMed

    Duman, Gozde; Uddin, Md Azhar; Yanik, Jale

    2014-08-01

    Algal biomasses were tested as feedstock for steam gasification in a dual-bed microreactor in a two-stage process. Gasification experiments were carried out in absence and presence of catalyst. The catalysts used were 10% Fe₂O₃-90% CeO₂ and red mud (activated and natural forms). Effects of catalysts on tar formation and gasification efficiencies were comparatively investigated. It was observed that the characteristic of algae gasification was dependent on its components and the catalysts used. The main role of the catalyst was reforming of the tar derived from algae pyrolysis, besides enhancing water gas shift reaction. The tar reduction levels were in the range of 80-100% for seaweeds and of 53-70% for microalgae. Fe₂O₃-CeO₂ was found to be the most effective catalyst. The maximum hydrogen yields obtained were 1036 cc/g algae for Fucus serratus, 937 cc/g algae for Laminaria digitata and 413 cc/g algae for Nannochloropsis oculata.

  15. Transient behavior of devolatilization and char reaction during steam gasification of biomass.

    PubMed

    Moon, Jihong; Lee, Jeungwoo; Lee, Uendo; Hwang, Jungho

    2013-04-01

    Steam gasification of biomass is a promising method for producing high quality syngas for polygeneration. During the steam gasification, devolatilization and char reaction are key steps of syngas production and the contributions of the two reactions are highly related to gasification conditions. In this study, the transient characteristics of devolatilization and char reaction in biomass steam gasification were investigated by monitoring cumulative gas production and composition changes in terms of reaction temperature and S/B ratio. Contribution of each reaction stage on the product gas yield was studied in detail. The results provide important insight for understanding the complex nature of biomass gasification and will guide future improvements to the biomass gasification process. Copyright © 2013 Elsevier Ltd. All rights reserved.

  16. Steam gasification of acid-hydrolysis biomass CAHR for clean syngas production.

    PubMed

    Chen, Guanyi; Yao, Jingang; Yang, Huijun; Yan, Beibei; Chen, Hong

    2015-03-01

    Main characteristics of gaseous product from steam gasification of acid-hydrolysis biomass CAHR have been investigated experimentally. The comparison in terms of evolution of syngas flow rate, syngas quality and apparent thermal efficiency was made between steam gasification and pyrolysis in the lab-scale apparatus. The aim of this study was to determine the effects of temperature and steam to CAHR ratio on gas quality, syngas yield and energy conversion. The results showed that syngas and energy yield were better with gasification compared to pyrolysis under identical thermal conditions. Both high gasification temperature and introduction of proper steam led to higher gas quality, higher syngas yield and higher energy conversion efficiency. However, excessive steam reduced hydrogen yield and energy conversion efficiency. The optimal value of S/B was found to be 3.3. The maximum value of energy ratio was 0.855 at 800°C with the optimal S/B value.

  17. Mathematical Modeling of Ultra-Superheated Steam Gasification

    NASA Astrophysics Data System (ADS)

    Xin, Fen

    Pure steam gasification has been of interest in hydrogen production, but with the challenge of supplying heat for endothermic reactions. Traditional solutions included either combusting feedstocks at the price of decreasing carbon conversion ratio, or using costly heating apparatus. Therefore, a distributed gasifier with an Ultra-Superheated-Steam (USS) generator was invented, satisfying the heat requirement and avoiding carbon combustion in steam gasification. This project developed the first version of the Ultra-Superheated-Steam-Fluidization-Model (USSFM V1.0) for the USS gasifier. A stand-alone equilibrium combustion model was firstly developed to calculate the USS mixture, which was the input to the USSFM V1.0. Model development of the USSFM V1.0 included assumptions, governing equations, boundary conditions, supporting equations and iterative schemes of guessed values. There were three nested loops in the dense bed and one loop in the freeboard. The USSFM V1.0 included one main routine and twenty-four subroutines. The USSFM V1.0 was validated with experimental data from the Enercon USS gasifier. The calculated USS mixture had a trace of oxygen, validating the initial expectation of creating an oxygen-free environment in the gasifier. Simulations showed that the USS mixture could satisfy the gasification heat requirement without partial carbon combustion. The USSFM V1.0 had good predictions on the H2% in all tests, and on other variables at a level of the lower oxygen feed. Provided with higher oxygen feed, the USSFM V1.0 simulated hotter temperatures, higher CO% and lower CO2%. Errors were explained by assumptions of equilibrium combustion, adiabatic reactors, reaction kinetics, etc. By investigating specific modeling data, gas-particle convective heat transfers were found to be critical in energy balance equations of both emulsion gas and particles, while bubble size controlled both the mass and energy balance equations of bubble gas. Parametric study

  18. Carbon-catalyzed gasification of organic feedstocks in supercritical water

    SciTech Connect

    Xu, X.; Matsumura, Y.; Stenberg, J.; Antal, M.J. Jr.

    1996-08-01

    Spruce wood charcoal, macadamia shell charcoal, coal activated carbon, and coconut shell activated carbon catalyze the gasification of organic compounds in supercritical water. Feedstocks studied in this paper include glycerol, glucose, cellobiose, whole biomass feedstocks (depithed bagasse liquid extract and sewage sludge), and representative Department of Defense (DoD) wastes (methanol, methyl ethyl ketone, ethylene glycol, acetic acid, and phenol). The effects of temperature, pressure, reactant concentration, weight hourly space velocity, and the type of catalyst on the gasification of glucose are reported. Complete conversion of glucose (22% by weight in water) to a hydrogen-rich synthesis gas was realized at a weight hourly space velocity (WHSV) of 22.2 h{sup {minus}1} in supercritical water at 600 C, 34.5 MPa. Complete conversions of the whole biomass feeds were also achieved at the same temperature and pressure. The destruction efficiencies for the representative DoD wastes were also high. Deactivation of the carbon catalyst was observed after 4 h of operation without swirl in the entrance region of the reactor, but the carbon gasification efficiency remained near 100% for more than 6 h when a swirl generator was employed in the entrance of the reactor.

  19. Hydrogen production by high-temperature steam gasification of biomass and coal

    SciTech Connect

    Kriengsak, S.N.; Buczynski, R.; Gmurczyk, J.; Gupta, A.K.

    2009-04-15

    High-temperature steam gasification of paper, yellow pine woodchips, and Pittsburgh bituminous coal was investigated in a batch-type flow reactor at temperatures in the range of 700 to 1,200{sup o}C at two different ratios of steam to feedstock molar ratios. Hydrogen yield of 54.7% for paper, 60.2% for woodchips, and 57.8% for coal was achieved on a dry basis, with a steam flow rate of 6.3 g/min at steam temperature of 1,200{sup o}C. Yield of both the hydrogen and carbon monoxide increased while carbon dioxide and methane decreased with the increase in gasification temperature. A 10-fold reduction in tar residue was obtained at high-temperature steam gasification, compared to low temperatures. Steam and gasification temperature affects the composition of the syngas produced. Higher steam-to-feedstock molar ratio had negligible effect on the amount of hydrogen produced in the syngas in the fixed-batch type of reactor. Gasification temperature can be used to control the amounts of hydrogen or methane produced from the gasification process. This also provides mean to control the ratio of hydrogen to CO in the syngas, which can then be processed to produce liquid hydrocarbon fuel since the liquid fuel production requires an optimum ratio between hydrogen and CO. The syngas produced can be further processed to produce pure hydrogen. Biomass fuels are good source of renewable fuels to produce hydrogen or liquid fuels using controlled steam gasification.

  20. Characterization of products obtained from pyrolysis and steam gasification of wood waste, RDF, and RPF.

    PubMed

    Hwang, In-Hee; Kobayashi, Jun; Kawamoto, Katsuya

    2014-02-01

    Pyrolysis and steam gasification of woody biomass chip (WBC) obtained from construction and demolition wastes, refuse-derived fuel (RDF), and refuse paper and plastic fuel (RPF) were performed at various temperatures using a lab-scale instrument. The gas, liquid, and solid products were examined to determine their generation amounts, properties, and the carbon balance between raw material and products. The amount of product gas and its hydrogen concentration showed a considerable difference depending on pyrolysis and steam gasification at higher temperature. The reaction of steam and solid product, char, contributed to an increase in gas amount and hydrogen concentration. The amount of liquid products generated greatly depended on temperature rather than pyrolysis or steam gasification. The compositions of liquid product varied relying on raw materials used at 500°C but the polycyclic aromatic hydrocarbons became the major compounds at 900°C irrespective of the raw materials used. Almost fixed carbon (FC) of raw materials remained as solid products under pyrolysis condition whereas FC started to decompose at 700°C under steam gasification condition. For WBC, both char utilization by pyrolysis at low temperature (500°C) and syngas recovery by steam gasification at higher temperature (900°C) might be practical options. From the results of carbon balance of RDF and RPF, it was confirmed that the carbon conversion to liquid products conspicuously increased as the amount of plastic increased in the raw material. To recover feedstock from RPF, pyrolysis for oil recovery at low temperature (500°C) might be one of viable options. Steam gasification at 900°C could be an option but the method of tar reforming (e.g. catalyst utilization) should be considered.

  1. Experimental and predicted approaches for biomass gasification with enriched air-steam in a fluidised bed.

    PubMed

    Fu, Qirang; Huang, Yaji; Niu, Miaomiao; Yang, Gaoqiang; Shao, Zhiwei

    2014-10-01

    Thermo-chemical gasification of sawdust refuse-derived fuel was performed on a bench-scale fluidised bed gasifier with enriched air and steam as fluidising and oxidising agents. Dolomite as a natural mineral catalyst was used as bed material to reform tars and hydrocarbons. A series of experiments were carried out under typical operating conditions for gasification, as reported in the article. A modified equilibrium model, based on equilibrium constants, was developed to predict the gasification process. The sensitivity analysis of operating parameters, such as the fluidisation velocity, oxygen percentage of the enriched air and steam to biomass ratios on the produced gas composition, lower heating value, carbon conversion and cold gas efficiency was investigated. The results showed that the predicted syngas composition was in better agreement with the experimental data compared with the original equilibrium model. The higher fluidisation velocity enhanced gas-solid mixing, heat and mass transfers, and carbon fines elutriation, simultaneously. With the increase of oxygen percentage from 21% to 45%, the lower heating value of syngas increased from 5.52 MJ m(-3) to 7.75 MJ m(-3) and cold gas efficiency from 49.09% to 61.39%. The introduction of steam improved gas quality, but a higher steam to biomass ratio could decrease carbon conversion and gasification efficiency owing to a low steam temperature. The optimal value of steam to biomass ratio in this work was 1.0.

  2. Gasification reactivity and kinetics of typical Chinese anthracite chars with steam and CO{sub 2}

    SciTech Connect

    Linxian Zhang; Jiejie Huang; Yitian Fang; Yang Wang

    2006-05-15

    The gasification reactivities of six typical Chinese anthracite chars with steam and CO{sub 2} at 0.02-0.1 MPa and 920-1050{sup o}C were investigated by using thermogravimetric analysis (TGA). The reactivities of anthracite chars during steam gasification were found to have a good correlation to the coal volatile matter contents. The higher the coal volatile matter content, the higher the reactivity. The difference in reactivities of anthracite chars during CO{sub 2} gasification seems to be more dependent on the catalytic effect of inherent minerals in anthracite. The results show that the greater the alkali index, the higher the reactivity. The reactivities of demineralized anthracite chars vary very little compared with those the undemineralized chars at higher temperatures, whereas the reactivities of demineralized chars from Jincheng and Rujigou are lower than those of undemineralized ones and the reactivities of demineralized chars from Yangquan, Hunan, Guangdong, and Longyan are higher than those of undemineralized chars at lower temperatures. The homogeneous model and shrinking core model were examined as ways to interpret the experimental data. The experimental results could be well-described by the shrinking core model for anthracite chars during steam and CO{sub 2} gasification. Comparison of the reactivities for anthracite chars during steam and CO{sub 2} gasification shows that the reactivities of anthracite chars during steam gasification are far higher than those during CO{sub 2} gasification. The reactivities of the former are about 10 times higher than those of the latter, and this ratio is far greater than that of the lignite and bituminous coal. The mechanism leading to this difference is discussed. 33 refs., 15 figs., 8 tabs.

  3. Mechanism of methane formation in potassium catalyzed carbon gasification

    SciTech Connect

    Mims, C.A.; Krajewski, J.J.

    1986-11-01

    The authors have performed a kinetics and isotope tracer study of the mechanism of CH/sub 4/ formation from a potassium catalyzed carbon during gasification in atmospheres containing H/sub 2/O, H/sub 2/, CO/sub 2/, and CO Temperatures from 925 to 1025 K and pressures up to 8 atm were studied. The authors found that although potassium salts catalyze the formation of CH/sub 4/, there is not a one-to-one correspondence between CH/sub 4/ and CO formation rates implying different sites for generation of the two products. At low gas phase carbon activity the CH/sub 4/ product is formed by direct hydrogenation of substrate carbon and not by secondary reaction of gas phase CO or CO/sub 2/. At higher gas phase carbon activities some CH/sub 4/ is produced from gas phase carbon oxides as a result of carbon deposition. In some cases the deposited carbon shows higher reactivity than the original carbon substrate so that this can be legitimately viewed as a secondary pathway.

  4. Energy considerations for steam plasma gasification of black liquor and chemical recovery

    SciTech Connect

    Grandy, J.D.; Kong, P.C.

    1995-07-01

    This paper investigates the energy economics of using a hybrid steam plasma process to gasify black liquor. In the pulp and paper industry, gasification is gaining credibility as an incremental method to supplement the standard Kraft process, which burns the black liquor in large furnaces to recover energy and inorganic chemicals (sodium and sulfur) that are recycled back into the wood pulping process. This paper shows that despite the energy intensive nature of steam plasma processing, several fortuitous conditions arise that make it a viable technology for the gasification of black liquor.

  5. Energy considerations for steam plasma gasification of black liquor and chemical recovery

    SciTech Connect

    Grandy, J.D.; Kong, P.C.

    1995-10-01

    This paper investigates the energy economics of using a hybrid steam plasma process to gasify black liquor. In the pulp and paper industry, gasification is gaining credibility as an incremental method to supplement the standard Kraft process, which bums the black liquor in large furnaces to recover energy and inorganic chemicals (sodium and sulfur) that are recycled back into the wood pulping process. This paper shows that despite the energy intensive nature of steam plasma processing, several fortuitous conditions arise that make it a viable technology for the gasification of black liquor.

  6. High temperature steam gasification of solid wastes: Characteristics and kinetics

    NASA Astrophysics Data System (ADS)

    Gomaa, Islam Ahmed

    Greater use of renewable energy sources is of pinnacle importance especially with the limited reserves of fossil fuels. It is expected that future energy use will have increased utilization of different energy sources, including biomass, municipal solid wastes, industrial wastes, agricultural wastes and other low grade fuels. Gasification is a good practical solution to solve the growing problem of landfills, with simultaneous energy extraction and nonleachable minimum residue. Gasification also provides good solution to the problem of plastics and rubber in to useful fuel. The characteristics and kinetics of syngas evolution from the gasification of different samples is examined here. The characteristics of syngas based on its quality, distribution of chemical species, carbon conversion efficiency, thermal efficiency and hydrogen concentration has been examined. Modeling the kinetics of syngas evolution from the process is also examined. Models are compared with the experimental results. Experimental results on the gasification and pyrolysis of several solid wastes, such as, biomass, plastics and mixture of char based and plastic fuels have been provided. Differences and similarities in the behavior of char based fuel and a plastic sample has been discussed. Global reaction mechanisms of char based fuel as well polystyrene gasification are presented based on the characteristic of syngas evolution. The mixture of polyethylene and woodchips gasification provided superior results in terms of syngas yield, hydrogen yield, total hydrocarbons yield, energy yield and apparent thermal efficiency from polyethylene-woodchips blends as compared to expected weighed average yields from gasification of the individual components. A possible interaction mechanism has been established to explain the synergetic effect of co-gasification of woodchips and polyethylene. Kinetics of char gasification is presented with special consideration of sample temperature, catalytic effect of ash

  7. Bio-syngas production from agro-industrial biomass residues by steam gasification.

    PubMed

    Pacioni, Tatiana Ramos; Soares, Diniara; Domenico, Michele Di; Rosa, Maria Fernanda; Moreira, Regina de Fátima Peralta Muniz; José, Humberto Jorge

    2016-12-01

    This study evaluated the steam gasification potential of three residues from Brazilian agro-industry by assessing their reaction kinetics and syngas production at temperatures from 650 to 850°C and a steam partial pressure range of 0.05 to 0.3bar. The transition temperature between kinetic control and diffusion control regimes was identified. Prior to the gasification tests, the raw biomasses, namely apple pomace, spent coffee grounds and sawdust, were pyrolyzed in a fixed-bed quartz tubular reactor under controlled conditions. Gasification tests were performed isothermally in a magnetic suspension thermobalance and the reaction products were analyzed by a gas chromatograph with TCD/FID detectors. According to the characterization results, the samples presented higher carbon and lower volatile matter contents than the biomasses. Nevertheless, all of the materials had high calorific value. Syngas production was influenced by both temperature and steam partial pressure. Higher concentrations of H2 and CO were found in the conversion range of 50-80% and higher concentrations of CO2 in conversions around 10%, for all the gasified biochars. The H2/CO decreased with increasing temperature, mainly in kinetic control regime, in the lower temperature range. The results indicate the gasification potential of Brazilian biomass residues and are an initial and important step in the development of gasification processes in Brazil. Copyright © 2016 Elsevier Ltd. All rights reserved.

  8. Application of CaO-Based Bed Material for Dual Fluidized Bed Steam Biomass Gasification

    NASA Astrophysics Data System (ADS)

    Koppatz, S.; Pfeifer, C.; Kreuzeder, A.; Soukup, G.; Hofbauer, H.

    Gasification of biomass is a suitable option for decentralized energy supply based on renewable sources in the range of up to 50 MW fuel input. The paper presents the dual fluidized bed (DFB) steam gasification process, which is applied to generate high quality and nitrogen-free product gas. Essential part of the DFB process is the bed material used in the fluidized reactors, which has significant impact on the product gas quality. By the use of catalytically active bed materials the performance of the overall process is increased, since the bed material favors reactions of the steam gasification. In particular, tar reforming reactions are favored. Within the paper, the pilot plant based on the DFB process with 100kW fuel input at Vienna University of Technology, Austria is presented. Actual investigations with focus on CaO-based bed materials (limestone) as well as with natural olivine as bed material were carried out at the pilot plant. The application of CaO-based bed material shows mainly decreased tar content in the product gas in contrast to experiments with olivine as bed material. The paper presents the results of steam gasification experiments with limestone and olivine, whereby the product gas composition as well as the tar content and the tar composition are outlined.

  9. Potential of producing hydrogen and high Btu gas from steam gasification of lignins

    SciTech Connect

    Iqbal, M.; Dalai, A.K.; Bakhshi, N.N.; Thring, R.W.

    1998-07-01

    Generally, lignins are considered as a waste product from the pulp and paper industry. In this work, the authors have attempted to convert a number of lignins to hydrogen and high Btu gas by gasifying them with steam. Steam gasification of three lignins, namely, Kraft-1, Kraft-2 and Alcell was carried out in a fixed bed reactor in the temperature range 600--800 C. The steam flow rate was 10 g/h/g of lignin. As expected, lignin conversion was highest at 800 C and followed the order Kraft-1 {gt} Kraft-2 {gt} Alcell. The product gas consisted of H{sub 2}, CO, CO{sub 2}, and CH{sub 4}, C{sub 2} and C{sub 3+} hydrocarbons. The Btu value of the product gas ranged between 450--850 Btu/scf. It was interesting to observe that the H{sub 2} content was fairly high and ranged between 30--50 mol% of the product gas mixture. In addition, the effect of steam flow rate (5--15 g/h/g of lignin) was also studied at a fixed temperature of 800 C. It was interesting to observe that at high steam flow rates, the lignin conversion increased and the process resulted in high selectivity for CH{sub 4}. All these three lignins have been thoroughly characterized. A comparison of these results with results obtained from steam gasification of biomass-derived chars will also be presented.

  10. Fundamental and exploratory studies of catalytic steam gasification of carbonaceous materials. Final report, fiscal years 1985--1994

    SciTech Connect

    Heinemann, H.; Somorjai, G.A.

    1994-03-01

    The major purpose of this project was to find catalysts which will permit steam gasification of carbonaceous material at reasonable rates and at lower temperatures than currently practiced. Rapid catalyst deactivation must be avoided. An understanding of the catalytic mechanism is necessary to provide leads towards this aim. This report describes the gasification of graphite studies and the gasification of coals, chars, and petroleum cokes.

  11. Process characteristics and products of olive kernel high temperature steam gasification (HTSG).

    PubMed

    Skoulou, V; Swiderski, A; Yang, W; Zabaniotou, A

    2009-04-01

    Exploitation of olive kernel for bioenergy production, with respect to the green house gases (GHGs) mitigation, is the main aim of this work. In this study, olive kernels were used as a solid biofuel, and high temperature steam gasification (HTSG) was investigated, in the fixed bed unit at KTH Sweden, with regard to hydrogen maximization in the produced gasification gas. Experiments were carried out in a temperature range of 750-1050 degrees C, with steam as the gasifying agent. The behaviour of olive kernels, under residence times from 120 up to 960 s, has been studied. At 1050 degrees C, a medium to high calorific value gas was obtained (LHVgas=13.62 MJ/Nm3), while an acquired H2/CO molar ratio equal to four proved that olive kernel HTSG gasification could be an effective technology for a hydrogen-rich gas production (approximately 40%vv H2 in the produced gasification gas at 1050 degrees C). The produced char contained 79%ww of fixed carbon, low chlorine and sulphur content, which enables it for further re-use for energetic purposes. Tar content in the produced gas at 750 degrees C was 124.07 g/Nm3, while a 1050 degrees C at 79.64% reduction was observed and reached the value of 25.26 g/Nm3.

  12. Investigation of nitrogen-bearing species in catalytic steam gasification of poultry litter.

    PubMed

    Sheth, Atul C; Bagchi, Bratendu

    2005-05-01

    The production of broiler chickens has become one of the largest sectors in U.S. agriculture, and the growing demand for poultry has led to an annual production growth rate of 5%. With increased demand for poultry, litter management has become a major challenge in the agriculture industry. Although the catalytic steam gasification has been accepted as a possible and feasible method for litter management, concern has been expressed about the presence of nitrogen and phosphorus containing species in the fuel gas and/or in the final solid residue. The possible release of phosphorus as phosphine gas in the fuel gas can have an adverse impact on the environment. Similarly, possible release of ammonia from the nitrogen containing species is also not acceptable. Hence, under partial U.S. Department of Agriculture support, a study was conducted to examine the fate and the environmental impact of the nitrogen- and phosphorus-containing species released during catalytic steam gasification of poultry litter. From various preliminary tests, it was concluded that most (approximately 100%) of the phosphorus would remain in the residue, and some (20-70%) of the nitrogen would end up as ammonia in the fuel gas. The effects of temperature, catalyst loading, and type of catalyst on ammonia liberation were studied in a muffled furnace setup at atmospheric pressure. The fraction of nitrogen released as ammonia was found to decrease with an increase in temperature during pyrolysis and steam gasification. It also decreased with an increase in catalyst loading.

  13. Experimental and numerical study of steam gasification of a single charcoal particle

    SciTech Connect

    Mermoud, F.; Van de Steene, L.; Salvador, S.; Dirion, J.L.

    2006-04-15

    The present work deals with a study coupling experiments and modeling of charcoal gasification by steam at large particle scale. A reliable set of experiments was first established using a specially developed 'macro-TG' apparatus where a particle was suspended and continuously weighed during its gasification. The main control parameters of a fixed-bed process were modified separately: steam gasification of beech charcoal spheres of different diameters (10 to 30 mm) was studied at different temperatures (830 to 1030{sup o}C), different steam partial pressures (0.1 to 0.4 atm H{sub 2}O), and different gas velocities around the particle (0.09 to 0.30 m/s). Simulations with the particle model were performed for each case. Confrontations with experimental data indicate that the model predictions are both qualitatively and quantitatively satisfactory, with an accuracy of 7%, until 60% of conversion, despite the fact that the phenomena of reactive surface evolution and particle fracturing are not well understood. Anisotropy and peripheral fragmentation make the end of the process difficult to simulate. Finally, an analysis of the thermochemical situation is proposed: it is demonstrated that the usual homogeneous or shrinking core particle models are not satisfying and that only the assumption of thermal equilibrium between the particle and the surrounding gas is valid for a model at bed scale. (author)

  14. Practical achievements on biomass steam gasification in a rotary tubular coiled-downdraft reactor.

    PubMed

    Andrew, Renny; Gokak, D T; Sharma, Pankaj; Gupta, Shalini

    2016-12-01

    Today, the impending stringent environmental norms and concerns about the depletion of fossil fuel reserves have added impetus on development of cutting edge technologies for production of alternative fuels from renewable sources, like biomass. The concept of biomass pyro-gasification offers a platform for production of (a) hydrogen, (b) hydrocarbons and (c) value added chemicals, etc. In this context, there exists potential for hydrogen production from biomass by superheated steam gasification. Apart from H2, gaseous products of biomass steam gasification contain CO, CH4 and other hydrocarbons that can be converted to hydrogen through cracking, steam reforming and water gas shift reactions. In the present work, the characteristics of biomass steam gasification in an indigenously designed rotary tubular coiled-downdraft reactor for high value gaseous fuel production from rice husk was studied through a series of experiments. The robust reactor system enhances biomass conversion to gaseous products by improved mass and heat transfer within the system induced by a coiled flow pattern with increased heat transfer area. Also, the system has improved upon the reliability of operation and offered greater continuity of the process and easier control in comparison with a conventional process by making use of an innovative gas cooler assembly and efficient venturi-mixing system for biomass and steam. Subsequently, the effects of reactor temperature, steam-to-biomass ratio and residence time on overall product gas yield and hydrogen yield were investigated. From the experimental results, it can be deduced that an optimum reactor temperature of 750 °C, steam-to-biomass ratio of 2.0 and a residence time of 3.0 min contributed highest gas yield (1.252 Nm(3) kg(-1) moisture-free biomass). Based on the obtained experimental results, a projected potential hydrogen yield of 8.6 wt% of the moisture-free biomass could be achieved, and is also practical for production of

  15. Modeling of indirect carbon fuel cell systems with steam and dry gasification

    NASA Astrophysics Data System (ADS)

    Ong, Katherine M.; Ghoniem, Ahmed F.

    2016-05-01

    An indirect carbon fuel cell (ICFC) system that couples coal gasification to a solid oxide fuel cell (SOFC) is a promising candidate for high efficiency stationary power. This study couples an equilibrium gasifier model to a detailed 1D MEA model to study the theoretical performance of an ICFC system run on steam or carbon dioxide. Results show that the fuel cell in the ICFC system is capable of power densities greater than 1.0 W cm-2 with H2O recycle, and power densities ranging from 0.2 to 0.4 W cm-2 with CO2 recycle. This result indicates that the ICFC system performs better with steam than with CO2 gasification as a result of the faster electro-oxidation kinetics of H2 relative to CO. The ICFC system is then shown to reach higher current densities and efficiencies than a thermally decoupled gasifier + fuel cell (G + FC) system because it does not include combustion losses associated with autothermal gasification. 55-60% efficiency is predicted for the ICFC system coupled to a bottoming cycle, making this technology competitive with other state-of-the-art stationary power candidates.

  16. Lignite air-steam gasification in the fluidized bed of iron-containing slag catalysts

    SciTech Connect

    Kuznetsov, B.N.; Shchipko, M.L.; Golovin, Yu.

    1995-12-01

    The influence of fluidized bed of iron-containing slag particles on air-steam gasification of powdered Kansk-Achinsk lignite in entrained flow was studied in pilot installation with productivity about 60 kg per hour. Slag of Martin process and boiler slag were used as catalytic active materials until their complete mechanical attrition. Two following methods of catalytic gasification of lignite were compared: the partial gasification in stationary fluidized bed of slag particles with degree of fuel conversion 40-70% and complete gasification in circulating bed of slag particles. In the first case only the most reactive part of fuel is gasified with the simultaneously formation of porous carbon residue with good sorption ability. It was found the catalytic fluidized bed improves heat transfer from combustion to reduction zone of gas-generator and increases the rate of fuel conversion at the temperature range 900-1000{degrees}C. At these temperatures the degree of conversion is depended considerably on the duration time of fuel particles in the catalytic fluidized bed. The influence of catalytic fluidized bed height and velocity of reaction mixture on the temperature profiles in the gas-generator was studied. The optimal relationship was found between the fluidized bed height and velocity of flow which makes possible to produce the gas with higher calorific value at maximum degree of fuel conversion.

  17. EARLY ENTRANCE CO-PRODUCTION PLANT - DECENTRALIZED GASIFICATION COGENERATION TRANSPORTATION FUELS AND STEAM FROM AVAILABLE FEEDSTOCKS

    SciTech Connect

    Unknown

    2001-12-01

    Waste Processors Management, Inc. (WMPI), along with its subcontractors Texaco Power & Gasification, SASOL Technology Ltd., and Nexant Inc. entered into a Cooperative Agreement DE-FC26-00NT40693 with the US Department of Energy (DOE), National Energy Technology Laboratory (NETL) to assess the techno-economic viability of building an Early Entrance Co-Production Plant (EECP) in the US to produce ultra clean Fischer-Tropsch (FT) transportation fuels with either power or steam as the major co-product. The EECP designs emphasize on recovery and gasification of low-cost coal waste (culm) from coal clean operations and will assess blends of the culm and coal or petroleum coke as feedstocks. The project is being carried out in three phases. Phase I involves definition of concept and engineering feasibility study to identify areas of technical, environmental and financial risk. Phase II consists of an experimental testing program designed to validate the coal waste mixture gasification performance. Phase III involves updating the original EECP design, based on results from Phase II, to prepare a preliminary engineering design package and financial plan for obtaining private funding to build a 5,000 BPD coal gasification/liquefaction plant next to an existing co-generation plant in Gilberton, Schuylkill County, Pennsylvania.

  18. EARLY ENTRANCE CO-PRODUCTION PLANT - DECENTRALIZED GASIFICATION COGENERATION TRANSPORTATION FUELS AND STEAM FROM AVAILABLE FEEDSTOCKS

    SciTech Connect

    Unknown

    2003-01-01

    Waste Processors Management, Inc. (WMPI), along with its subcontractors Texaco Power & Gasification (now ChevronTexaco), SASOL Technology Ltd., and Nexant Inc. entered into a Cooperative Agreement DE-FC26-00NT40693 with the U. S. Department of Energy (DOE), National Energy Technology Laboratory (NETL) to assess the technoeconomic viability of building an Early Entrance Co-Production Plant (EECP) in the United States to produce ultra clean Fischer-Tropsch (FT) transportation fuels with either power or steam as the major co-product. The EECP design includes recovery and gasification of low-cost coal waste (culm) from physical coal cleaning operations and will assess blends of the culm with coal or petroleum coke. The project has three phases. Phase I is the concept definition and engineering feasibility study to identify areas of technical, environmental and financial risk. Phase II is an experimental testing program designed to validate the coal waste mixture gasification performance. Phase III updates the original EECP design based on results from Phase II, to prepare a preliminary engineering design package and financial plan for obtaining private funding to build a 5,000 barrel per day (BPD) coal gasification/liquefaction plant next to an existing co-generation plant in Gilberton, Schuylkill County, Pennsylvania. The current report covers the period performance from July 1, 2002 through September 30, 2002.

  19. Steam gasification of tyre waste, poplar, and refuse-derived fuel: a comparative analysis.

    PubMed

    Galvagno, S; Casciaro, G; Casu, S; Martino, M; Mingazzini, C; Russo, A; Portofino, S

    2009-02-01

    In the field of waste management, thermal disposal is a treatment option able to recover resources from "end of life" products. Pyrolysis and gasification are emerging thermal treatments that work under less drastic conditions in comparison with classic direct combustion, providing for reduced gaseous emissions of heavy metals. Moreover, they allow better recovery efficiency since the process by-products can be used as fuels (gas, oils), for both conventional (classic engines and heaters) and high efficiency apparatus (gas turbines and fuel cells), or alternatively as chemical sources or as raw materials for other processes. This paper presents a comparative study of a steam gasification process applied to three different waste types (refuse-derived fuel, poplar wood and scrap tyres), with the aim of comparing the corresponding yields and product compositions and exploring the most valuable uses of the by-products.

  20. Metal catalysts for steam reforming of tar derived from the gasification of lignocellulosic biomass.

    PubMed

    Li, Dalin; Tamura, Masazumi; Nakagawa, Yoshinao; Tomishige, Keiichi

    2015-02-01

    Biomass gasification is one of the most important technologies for the conversion of biomass to electricity, fuels, and chemicals. The main obstacle preventing the commercial application of this technology is the presence of tar in the product gas. Catalytic reforming of tar appears a promising approach to remove tar and supported metal catalysts are among the most effective catalysts. Nevertheless, improvement of catalytic performances including activity, stability, resistance to coke deposition and aggregation of metal particles, as well as catalyst regenerability is greatly needed. This review focuses on the design and catalysis of supported metal catalysts for the removal of tar in the gasification of biomass. The recent development of metal catalysts including Rh, Ni, Co, and their alloys for steam reforming of biomass tar and tar model compounds is introduced. The role of metal species, support materials, promoters, and their interfaces is described.

  1. Steam gasification of tyre waste, poplar, and refuse-derived fuel: A comparative analysis

    SciTech Connect

    Galvagno, S. Casciaro, G.; Casu, S.; Martino, M.; Mingazzini, C.; Russo, A.; Portofino, S.

    2009-02-15

    In the field of waste management, thermal disposal is a treatment option able to recover resources from 'end of life' products. Pyrolysis and gasification are emerging thermal treatments that work under less drastic conditions in comparison with classic direct combustion, providing for reduced gaseous emissions of heavy metals. Moreover, they allow better recovery efficiency since the process by-products can be used as fuels (gas, oils), for both conventional (classic engines and heaters) and high efficiency apparatus (gas turbines and fuel cells), or alternatively as chemical sources or as raw materials for other processes. This paper presents a comparative study of a steam gasification process applied to three different waste types (refuse-derived fuel, poplar wood and scrap tyres), with the aim of comparing the corresponding yields and product compositions and exploring the most valuable uses of the by-products.

  2. Release characteristics of alkali and alkaline earth metallic species during biomass pyrolysis and steam gasification process.

    PubMed

    Long, Jiang; Song, Hu; Jun, Xiang; Sheng, Su; Lun-Shi, Sun; Kai, Xu; Yao, Yao

    2012-07-01

    Investigating the release characteristics of alkali and alkaline earth metallic species (AAEMs) is of potential interest because of AAEM's possible useful service as catalysts in biomass thermal conversion. In this study, three kinds of typical Chinese biomass were selected to pyrolyse and their chars were subsequently steam gasified in a designed quartz fixed-bed reactor to investigate the release characteristics of alkali and alkaline earth metallic species (AAEMs). The results indicate that 53-76% of alkali metal and 27-40% of alkaline earth metal release in pyrolysis process, as well as 12-34% of alkali metal and 12-16% of alkaline earth metal evaporate in char gasification process, and temperature is not the only factor to impact AAEMs emission. The releasing characteristics of AAEMs during pyrolysis and char gasification process of three kinds of biomass were discussed in this paper. Copyright © 2012 Elsevier Ltd. All rights reserved.

  3. A novel reforming method for hydrogen production from biomass steam gasification.

    PubMed

    Gao, Ningbo; Li, Aimin; Quan, Cui

    2009-09-01

    In this work, an experimental study of biomass gasification in different operation conditions has been carried out in an updraft gasifier combined with a porous ceramic reformer. The effects of gasifier temperature, steam to biomass ratio (S/B), and reforming temperature on the gas characteristic parameters were investigated with and without porous ceramic filled in reformer. The results indicated that considerable synergistics effects were observed as the porous ceramic was filled in reformer leading to an increase in the hydrogen production. With the increasing gasifier temperature varying from 800 to 950 degrees C, hydrogen yield increased from 49.97 to 79.91 g H(2)/kg biomass. Steam/biomass ratio of 2.05 seemed to be optimal in all steam-gasification runs. The effect of reforming temperature for water-soluble tar produced in porous ceramic reforming was also investigated, and it was found that the conversion ratio of total organic carbon (TOC) contents is between 71.08% and 75.74%.

  4. A simple expression for the apparent reaction rate of large wood char gasification with steam.

    PubMed

    Umeki, Kentaro; Roh, Seon-Ah; Min, Tai-Jin; Namioka, Tomoaki; Yoshikawa, Kunio

    2010-06-01

    A simple expression for the apparent reaction rate of large wood char gasification with steam is proposed. Large char samples were gasified under steam atmosphere using a thermo-balance reactor. The apparent reaction rate was expressed as the product of the intrinsic rate and the effective factor. The effective factor was modified to include the effect of change in char diameter and intrinsic reaction rate during the reaction. Assuming uniform conversion ratio throughout a particle, the simplified reaction scheme was divided into three stages. In the initial stage, the local conversion ratio increases without particle shrinkage. In the middle stage, the particle shrinks following the shrinking core model without change in the local conversion ratio. In the final stage, the local conversion ratio increases without particle shrinkage. The validity of the modified effective value was confirmed by comparison with experimental results.

  5. Mechanism for alkali metal-catalyzed CO/sub 2/ gasification of carbon

    SciTech Connect

    Saber, J.M.

    1987-01-01

    Alkali metal-catalyzed gasification of carbon by CO/sub 2/ was studied using Temperature-programmed reaction and isotopic tracers. Between 500 and 1000 K, oxide groups on the carbon surface interact with potassium carbonate to form carbonate/oxygen/carbon complexes. The complexes exchange carbon and oxygen isotopes readily with gas-phase carbon dioxide. Sodium carbonate, however, does not appear to complex with the surface oxide groups under these conditions. The surface oxide groups also stabilize potassium on the carbon surface, thus, less potassium volatilizes from higher-oxygen-content carbons than from lower oxygen content carbons. Above 1000 K, both potassium and sodium carbonate decompose coincident with catalyzed CO/sub 2/ gasification to form a metal oxide with a metal:oxygen ratio of 2. The oxide can be oxidized to give a metal:0 ratio of 1. The carbonate does not appear to be the catalytically active species. Reactions describing Na-catalyzed gasification via oxygen. Transfer mechanisms are proposed.

  6. EARLY ENTRANCE CO-PRODUCTION PLANT - DECENTRALIZED GASIFICATION COGENERATION TRANSPORTATION FUELS AND STEAM FROM AVAILABLE FEEDSTOCKS

    SciTech Connect

    Unknown

    2002-06-01

    Waste Processors Management, Inc. (WMPI), along with its subcontractors entered into a Cooperative Agreement with the USDOE, National Energy Technology Laboratory (NETL) to assess the techno-economic viability of building an Early Entrance Co-Production Plant (EECP) in the US to produce ultra clean Fischer-Tropsch (FT) transportation fuels with either power or steam as the major co-product. The EECP design includes recovery and gasification of low-cost coal waste (culm) from physical coal cleaning operations and will assess blends of the culm with coal or petroleum coke. The project has three phases. Phase 1 is the concept definition and engineering feasibility study to identify areas of technical, environmental and financial risk. Phase II is an experimental testing program designed to validate the coal waste mixture gasification performance. Phase III updates the original EECP design based on results from Phase II, to prepare a preliminary engineering design package and financial plan for obtaining private funding to build a 5,000 barrel per day (BPD) coal gasification/liquefaction plant next to an existing co-generation plant in Gilberton, Schuylkill County, Pennsylvania. The current report is WMPI's fourth quarterly technical progress report. It covers the period performance from January 1, 2002 through March 31, 2002.

  7. Dairy Biomass-Wyoming Coal Blends Fixed Gasification Using Air-Steam for Partial Oxidation

    DOE PAGES

    Gordillo, Gerardo; Annamalai, Kalyan

    2012-01-01

    Concenmore » trated animal feeding operations such as dairies produce a large amount of manure, termed as dairy biomass (DB), which could serve as renewable feedstock for thermal gasification. DB is a low-quality fuel compared to fossil fuels, and hence the product gases have lower heat content; however, the quality of gases can be improved by blending with coals. This paper deals with air-steam fixed-bed counterflow gasification of dairy biomass-Wyoming coal blend (DBWC). The effects of equivalence ratio ( 1.6 < Φ < 6.4 ) and steam-to-fuel ratio ( 0.4 < S : F < 0.8 ) on peak temperatures, gas composition, gross heating value of the products, and energy recovery are presented. According to experimental results, increasing Φ and ( S : F ) ratios decreases the peak temperature and increases the H 2 and CO 2 production, while CO production decreases. On the other hand, the concentrations of CH 4 and C 2 H 6 were lower compared to those of other gases and almost not affected by Φ.« less

  8. Effects of gasifying conditions and bed materials on fluidized bed steam gasification of wood biomass.

    PubMed

    Weerachanchai, Piyarat; Horio, Masayuki; Tangsathitkulchai, Chaiyot

    2009-02-01

    The effect of steam gasification conditions on products properties was investigated in a bubbling fluidized bed reactor, using larch wood as the starting material. For bed material effect, calcined limestone and calcined waste concrete gave high content of H(2) and CO(2), while silica sand provided the high content of CO. At 650 degrees C, calcined limestone proved to be most effective for tar adsorption and showed high ability to adsorb CO(2) in bed. At 750 degrees C it could not capture CO(2) but still gave the highest cold gas efficiency (% LHV) of 79.61%. Steam gasification gave higher amount of gas product and higher H(2)/CO ratio than those obtained with N(2) pyrolysis. The combined use of calcined limestone and calcined waste concrete with equal proportion contributed relatively the same gas composition, gas yield and cold gas efficiency as those of calcined limestone, but showed less attrition, sintering, and agglomeration propensities similar to the use of calcined waste concrete alone.

  9. Kinetic models comparison for steam gasification of coal/biomass blend chars.

    PubMed

    Xu, Chaofen; Hu, Song; Xiang, Jun; Yang, Haiping; Sun, Lushi; Su, Sheng; Wang, Baowen; Chen, Qindong; He, Limo

    2014-11-01

    The non-isothermal thermogravimetric method (TGA) was applied to different chars produced from lignite (LN), sawdust (SD) and their blends at the different mass ratios in order to investigate their thermal reactivity under steam atmosphere. Through TGA analysis, it was determined that the most prominent interaction between sawdust and lignite occurred at the mass ratio of sawdust/lignite as 1:4, but with further dose of more sawdust into its blends with lignite, the positive interaction deteriorated due to the agglomeration and deactivation of the alkali mineral involved in sawdust at high steam gasification temperature. Through systematic comparison, it could be observed that the random pore model was the most suitable among the three gas-solid reaction models adopted in this research. Finally, rational kinetic parameters were reached from these gas-solid reaction models, which provided a basis for design and operation of the realistic system of co-gasification of lignite and sawdust in this research. Copyright © 2014 Elsevier Ltd. All rights reserved.

  10. NH{sub 3} formation and destruction during the gasification of coal in oxygen and steam

    SciTech Connect

    Lachlan J. Mckenzie; Fu-Jun Tian; Chun-Zhu Li

    2007-08-01

    The study was conducted to investigate the formation and destruction of NH{sub 3} during the gasification of coal in atmospheres containing O{sub 2} and steam. A Victorian brown coal was gasified in a novel bench-scale fluidized-bed/fixed-bed reactor at 800{sup o}C in atmospheres containing 2000 ppm O{sub 2}, 15% H{sub 2}O, or 2000 ppm O{sub 2} + 15% H{sub 2}O. A NH{sub 3} standard gas was also used to study the destruction of NH{sub 3} in the gas phase and through gas-solid interactions. Sand, char, and coal ash were all found to enhance the destruction of NH{sub 3}. An atmosphere containing O{sub 2} alone does not favor the conversion of char-N into NH{sub 3} but favors the destruction of NH{sub 3} through various mechanisms. The introduction of H{sub 2}O into the gasification system greatly favors the conversion of char-N into NH{sub 3} and inhibits the destruction of NH{sub 3}. The formation and destruction of NH{sub 3} in an atmosphere containing 15% H{sub 2}O was similar to that in an atmosphere containing 15% H{sub 2}O and 2000 ppm O{sub 2}, indicating the dominant effects of steam in the formation and destruction of NH{sub 3} in a gasifier.

  11. Recovery of copper from PVC multiwire cable waste by steam gasification.

    PubMed

    Zabłocka-Malicka, Monika; Rutkowski, Piotr; Szczepaniak, Włodzimierz

    2015-12-01

    Screened multiwire, PVC insulated tinned copper cable was gasified with steam at high temperature (HTSG) under atmospheric pressure for recovery of cooper. Gases from the process were additionally equilibrated at 850°C on the bed of calcined clay granules and more than 98% of C+H content in the cable was transformed to non-condensing species. Granules prepared from local clay were generally resistant for chlorination, there was also almost no deposition of metals, Cu and Sn, on the catalytic bed. It was found that 28% of chlorine reacted to form CaCl2, 71% was retained in aqueous condensate and only 0.6% was absorbed in alkaline scrubber. More than 99% of calcium existed in the process solid residue as a mixture of calcium chloride and calcium oxide/hydroxide. PVC and other hydrocarbon constituents were completely removed from the cable sample. Copper was preserved in original form and volatilization of copper species appeared insignificant. Tin was alloying with copper and its volatilization was less than 1%. Fractionation and speciation of metals, chlorine and calcium were discussed on the basis of equilibrium model calculated with HSC Chemistry software. High temperature steam gasification prevents direct use of the air and steam/water is in the process simultaneously gaseous carrier and reagent, which may be recycled together with hydrocarbon condensates. Copyright © 2015 Elsevier Ltd. All rights reserved.

  12. Simulation of biomass-steam gasification in fluidized bed reactors: Model setup, comparisons and preliminary predictions.

    PubMed

    Yan, Linbo; Lim, C Jim; Yue, Guangxi; He, Boshu; Grace, John R

    2016-12-01

    A user-defined solver integrating the solid-gas surface reactions and the multi-phase particle-in-cell (MP-PIC) approach is built based on the OpenFOAM software. The solver is tested against experiments. Then, biomass-steam gasification in a dual fluidized bed (DFB) gasifier is preliminarily predicted. It is found that the predictions agree well with the experimental results. The bed material circulation loop in the DFB can form automatically and the bed height is about 1m. The voidage gradually increases along the height of the bed zone in the bubbling fluidized bed (BFB) of the DFB. The U-bend and cyclone can separate the syngas in the BFB and the flue gas in the circulating fluidized bed. The concentration of the gasification products is relatively higher in the conical transition section, and the dry and nitrogen-free syngas at the BFB outlet is predicted to be composed of 55% H2, 20% CO, 20% CO2 and 5% CH4. Copyright © 2016 Elsevier Ltd. All rights reserved.

  13. Mechanism of coal gasification in a steam medium under arc plasma conditions

    NASA Astrophysics Data System (ADS)

    He, Xiaojun; Ma, Tengcai; Qiu, Jieshan; Sun, Tianjun; Zhao, Zongbin; Zhou, Ying; Zhang, Jialiang

    2004-08-01

    The coal gasification mechanism in a steam medium under arc plasma conditions was investigated at atmospheric pressure in a tube-type setup. The gases obtained were analysed by gas chromatography. The active species in the plasma were monitored and analysed in situ by optical emission spectroscopy (OES). The effects of operating parameters such as the current in the electromagnetic coil and the flow rate of carrier gas (air) on the gas yields as well as on the emission intensities of the active species were studied. The quantitative emission intensities of the active species are correlated with the yields of main components in the gas products. The results show that as the current in the electromagnetic coil increases, the yields of H2, CO, CO2 and O2 as well as the peak intensities of C atom, H atom, CH radical and CO+ ion detected by OES pass through a maximum. It is also found that as the flow rate of carrier gas (air) increases, the yields of CO, CO2 and O2 increase; at the same time, the yield of H2 and the peak intensities of C atoms, H atoms, CH radicals and OH radicals decrease. The presence of C atoms or H atoms in the reaction system favours the formation of H2, which is evidenced by the fact that the yield of H2 increases as the optical emission intensity of C atom or H atom species increases. Based on the experimental results, a possible mechanism of coal gasification in steam medium under plasma conditions is proposed and discussed.

  14. Steam gasification of waste tyre: Influence of process temperature on yield and product composition

    SciTech Connect

    Portofino, Sabrina; Donatelli, Antonio; Iovane, Pierpaolo; Innella, Carolina; Civita, Rocco; Martino, Maria; Matera, Domenico Antonio; Russo, Antonio; Cornacchia, Giacinto; Galvagno, Sergio

    2013-03-15

    Highlights: ► Steam gasification of waste tyre as matter and energy recovery treatment. ► Process temperature affects products yield and gas composition. ► High temperature promotes hydrogen production. ► Char exploitation as activated carbon or carbon source. - Abstract: An experimental survey of waste tyre gasification with steam as oxidizing agent has been conducted in a continuous bench scale reactor, with the aim of studying the influence of the process temperature on the yield and the composition of the products; the tests have been performed at three different temperatures, in the range of 850–1000 °C, holding all the other operational parameters (pressure, carrier gas flow, solid residence time). The experimental results show that the process seems promising in view of obtaining a good quality syngas, indicating that a higher temperature results in a higher syngas production (86 wt%) and a lower char yield, due to an enhancement of the solid–gas phase reactions with the temperature. Higher temperatures clearly result in higher hydrogen concentrations: the hydrogen content rapidly increases, attaining values higher than 65% v/v, while methane and ethylene gradually decrease over the range of the temperatures; carbon monoxide and dioxide instead, after an initial increase, show a nearly constant concentration at 1000 °C. Furthermore, in regards to the elemental composition of the synthesis gas, as the temperature increases, the carbon content continuously decreases, while the oxygen content increases; the hydrogen, being the main component of the gas fraction and having a small atomic weight, is responsible for the progressive reduction of the gas density at higher temperature.

  15. EARLY ENTRANCE CO-PRODUCTION PLANT - DECENTRALIZED GASIFICATION COGENERATION TRANSPORTATION FUELS AND STEAM FROM AVAILABLE FEEDSTOCKS

    SciTech Connect

    John W. Rich

    2003-12-01

    Waste Processors Management, Inc. (WMPI), along with its subcontractors Texaco Power & Gasification (now ChevronTexaco), SASOL Technology Ltd., and Nexant Inc. entered into a Cooperative Agreement DE-FC26-00NT40693 with the U. S. Department of Energy (DOE), National Energy Technology Laboratory (NETL) to assess the techno-economic viability of building an Early Entrance Co-Production Plant (EECP) in the United States to produce ultra clean Fischer-Tropsch (FT) transportation fuels with either power or steam as the major co-product. The EECP design includes recovery and gasification of low-cost coal waste (culm) from physical coal cleaning operations and will assess blends of the culm with coal or petroleum coke. The project has three phases. Phase I is the concept definition and engineering feasibility study to identify areas of technical, environmental and financial risk. Phase II is an experimental testing program designed to validate the coal waste mixture gasification performance. Phase III updates the original EECP design based on results from Phase II, to prepare a preliminary engineering design package and financial plan for obtaining private funding to build a 5,000 barrel per day (BPD) coal gasification/liquefaction plant next to an existing co-generation plant in Gilberton, Schuylkill County, Pennsylvania. The current report covers the period performance from July 1, 2003 through September 30, 2003. The DOE/WMPI Cooperative Agreement was modified on May 2003 to expand the project team to include Shell Global Solutions, U.S. and Uhde GmbH as the engineering contractor. The addition of Shell and Uhde strengthen both the technical capability and financing ability of the project. Uhde, as the prime EPC contractor, has the responsibility to develop a LSTK (lump sum turnkey) engineering design package for the EECP leading to the eventual detailed engineering, construction and operation of the proposed concept. Major technical activities during the reporting

  16. Biomass to hydrogen-rich syngas via catalytic steam gasification of bio-oil/biochar slurry.

    PubMed

    Chen, Guanyi; Yao, Jingang; Liu, Jing; Yan, Beibei; Shan, Rui

    2015-12-01

    The catalytic steam gasification of bio-oil/biochar slurry (bioslurry) for hydrogen-rich syngas production was investigated in a fixed-bed reactor using LaXFeO3 (X=Ce, Mg, K) perovskite-type catalysts. The effects of elemental substitution in LaFeO3, temperature, water to carbon molar ratio (WCMR) and bioslurry weight hourly space velocity (WbHSV) were examined. The results showed that La0.8Ce0.2FeO3 gave the best performance among the prepared catalysts and had better catalytic activity and stability than the commercial 14 wt.% Ni/Al2O3. The deactivation caused by carbon deposition and sintering was significantly depressed in the case of La0.8Ce0.2FeO3 catalyst. Both higher temperature and lower WbHSV contributed to more H2 yield. The optimal WCMR was found to be 2, and excessive introducing of steam reduced hydrogen yield. The La0.8Ce0.2FeO3 catalyst gave a maximum H2 yield of 82.01% with carbon conversion of 65.57% under the optimum operating conditions (temperature=800°C, WCMR=2 and WbHSV=15.36h(-1)).

  17. Recycling of automobile shredder residue with a microwave pyrolysis combined with high temperature steam gasification.

    PubMed

    Donaj, Pawel; Yang, Weihong; Błasiak, Włodzimierz; Forsgren, Christer

    2010-10-15

    Presently, there is a growing need for handling automobile shredder residues--ASR or "car fluff". One of the most promising methods of treatment ASR is pyrolysis. Apart of obvious benefits of pyrolysis: energy and metals recovery, there is serious concern about the residues generated from that process needing to be recycled. Unfortunately, not much work has been reported providing a solution for treatment the wastes after pyrolysis. This work proposes a new system based on a two-staged process. The ASR was primarily treated by microwave pyrolysis and later the liquid and solid products become the feedstock for the high temperature gasification process. The system development is supported within experimental results conducted in a lab-scale, batch-type reactor at the Royal Institute of Technology (KTH). The heating rate, mass loss, gas composition, LHV and gas yield of producer gas vs. residence time are reported for the steam temperature of 1173 K. The sample input was 10 g and the steam flow rate was 0.65 kg/h. The conversion reached 99% for liquids and 45-55% for solids, dependently from the fraction. The H(2):CO mol/mol ratio varied from 1.72 solids and 1.4 for liquid, respectively. The average LHV of generated gas was 15.8 MJ/Nm(3) for liquids and 15 MJ/Nm(3) for solids fuels. 2010 Elsevier B.V. All rights reserved.

  18. Hydrogen-rich gas production via CaO sorption-enhanced steam gasification of rice husk: a modelling study.

    PubMed

    Beheshti, Sayyed Mohsen; Ghassemi, Hojat; Shahsavan-Markadeh, Rasoul; Fremaux, Sylvain

    2015-01-01

    Gasification is a thermochemical process in which solid or liquid fuels are transformed into synthesis gas through partial oxidation. In this paper, a kinetic model of rice husk gasification has been developed, which is interesting for the applications of the syngas produced. It is a zero-dimensional, steady-state model based on global reaction kinetic, empirical correlation of pyrolysis and is capable of predicting hydrogen yield in the presence of sorbent CaO. The model can also be used as a useful tool to investigate the influence of process parameters including steam/biomass ratio, CaO/fuel ratio (CaO/Fuel), and gasification temperature on hydrogen efficiency, CO2 capture ratio (CCR), and average carbonation conversion (Save). Similar to hydrogen formation, CCR also increases with increasing CaO/Fuel, but an opposite trend is exhibited in Save. Model predictions were compared with available data from the literature, which showed fairly good agreement.

  19. Development of a supported tri-metallic catalyst and evaluation of the catalytic activity in biomass steam gasification.

    PubMed

    Li, Jianfen; Xiao, Bo; Yan, Rong; Xu, Xiaorong

    2009-11-01

    A supported tri-metallic catalyst (nano-Ni-La-Fe/gamma-Al(2)O(3)) was developed for tar reduction and enhanced hydrogen production in biomass steam gasification, with focuses on preventing coke deposition and sintering effects to lengthen the lifetime of developed catalysts. The catalyst was prepared by deposition-precipitation method and characterized by various analytical approaches. Following that, the activity of catalysts in biomass steam gasification was investigated in a bench-scale combined fixed bed reactor. With presence of the catalyst, the content of hydrogen in gas products was increased to over 10 vol.%, the tar removal efficiency reached 99% at 1073 K, and more importantly the coke deposition on the catalyst surfaces and sintering effects were avoided, leading to a long lifetime of catalysts.

  20. Steam gasification of waste tyre: influence of process temperature on yield and product composition.

    PubMed

    Portofino, Sabrina; Donatelli, Antonio; Iovane, Pierpaolo; Innella, Carolina; Civita, Rocco; Martino, Maria; Matera, Domenico Antonio; Russo, Antonio; Cornacchia, Giacinto; Galvagno, Sergio

    2013-03-01

    An experimental survey of waste tyre gasification with steam as oxidizing agent has been conducted in a continuous bench scale reactor, with the aim of studying the influence of the process temperature on the yield and the composition of the products; the tests have been performed at three different temperatures, in the range of 850-1000°C, holding all the other operational parameters (pressure, carrier gas flow, solid residence time). The experimental results show that the process seems promising in view of obtaining a good quality syngas, indicating that a higher temperature results in a higher syngas production (86 wt%) and a lower char yield, due to an enhancement of the solid-gas phase reactions with the temperature. Higher temperatures clearly result in higher hydrogen concentrations: the hydrogen content rapidly increases, attaining values higher than 65% v/v, while methane and ethylene gradually decrease over the range of the temperatures; carbon monoxide and dioxide instead, after an initial increase, show a nearly constant concentration at 1000°C. Furthermore, in regards to the elemental composition of the synthesis gas, as the temperature increases, the carbon content continuously decreases, while the oxygen content increases; the hydrogen, being the main component of the gas fraction and having a small atomic weight, is responsible for the progressive reduction of the gas density at higher temperature.

  1. EARLY ENTRANCE CO-PRODUCTION PLANT--DECENTRALIZED GASIFICATION COGENERATION TRANSPORTATION FUELS AND STEAM FROM AVAILABLE FEEDSTOCKS

    SciTech Connect

    John W. Rich

    2001-03-01

    Waste Processors Management, Inc. (WMPI), along with its subcontractors Texaco Power and Gasification (now ChevronTexaco), SASOL Technology Ltd., and Nexant Inc. entered into a Cooperative Agreement with the USDOE, National Energy Technology Laboratory (NETL) to assess the techno-economic viability of building an Early Entrance Co-Production Plant (EECP) in the US to produce ultra clean Fischer-Tropsch (FT) transportation fuels with either power or steam as the major co--product. The EECP design includes recovery and gasification of low-cost coal waste (culm) from physical coal cleaning operations and will assess blends of the culm with coal or petroleum coke. The project has three phases: Phase 1 is the concept definition and engineering feasibility study to identify areas of technical, environmental and financial risk. Phase 2 is an experimental testing program designed to validate the coal waste mixture gasification performance. Phase 3 updates the original EECP design based on results from Phase 2, to prepare a preliminary engineering design package and financial plan for obtaining private funding to build a 5,000 barrel per day (BPD) coal gasification/liquefaction plant next to an existing co-generation plant in Gilberton, Schuylkill County, Pennsylvania. The current report is WMPI's third quarterly technical progress report. It covers the period performance from October 1, 2001 through December 31, 2001.

  2. Steam-air blown bubbling fluidized bed biomass gasification (BFBBG): Multi-scale models and experimental validation

    DOE PAGES

    Bates, Richard B.; Ghoniem, Ahmed F.; Jablonski, Whitney S.; ...

    2017-02-02

    During fluidized bed biomass gasification, complex gas-solid mixing patterns and numerous chemical and physical phenomena make identification of optimal operating conditions challenging. In this work, a parametric experimental campaign was carried out alongside the development of a coupled reactor network model which successfully integrates the individually validated sub-models to predict steady-state reactor performance metrics and outputs. The experiments utilized an integrated gasification system consisting of an externally-heated, bench-scale, 4-in., 5 kWth, fluidized bed steam/air blown gasifier fed with woody biomass equipped with a molecular beam mass spectrometer to directly measure tar species. The operating temperature (750-850°C) and air/fuel equivalence ratiomore » (ER = 0-0.157) were independently varied to isolate their effects. Elevating temperature is shown to improve the char gasification rate and reduce tar concentrations. In conclusion, air strongly impacts the composition of tar, accelerating the conversion of lighter polycyclic-aromatic hydrocarbons into soot precursors, while also improving the overall carbon conversion.« less

  3. EARLY ENTRANCE CO-PRODUCTION PLANT-DECENTRALIZED GASIFICATION COGENERATION TRANSPORTATION FUELS AND STEAM FROM AVAILABLE FEEDSTOCKS

    SciTech Connect

    Unknown

    2002-07-01

    Waste Processors Management, Inc. (WMPI), along with its subcontractors entered into a Cooperative Agreement with the US Department of Energy (DOE) and the National Energy Technology Laboratory (NETL) to assess the techno-economic viability of building an Early Entrance Co-Production Plant (EECP) in the US to produce ultra clean Fischer-Tropsch (FT) transportation fuels with either power or steam as the major co-product. The EECP design includes recovery and gasification of low-cost coal waste (culm) from physical coal cleaning operations and will assess blends of the culm with coal or petroleum coke. The project has three phases. Phase 1 is the concept definition and engineering feasibility study to identify areas of technical, environmental and financial risk. Phase 2 is an experimental testing program designed to validate the coal waste mixture gasification performance. Phase 3 updates the original EECP design based on results from Phase 2, to prepare a preliminary engineering design package and financial plan for obtaining private funding to build a 5,000 barrel per day (BPD) coal gasification/liquefaction plant next to an existing co-generation plant in Gilberton, Schuylkill County, Pennsylvania. The current report covers the period performance from April 1, 2002 through June 30, 2002.

  4. Steam Gasification Rates of Three Bituminous Coal Chars in an Entrained-Flow Reactor at Pressurized Conditions

    SciTech Connect

    Lewis, Aaron D.; Holland, Troy M.; Marchant, Nathaniel R.; Fletcher, Emmett G.; Henley, Daniel J.; Fuller, Eric G.; Fletcher, Thomas H.

    2015-02-26

    Three bituminous coal chars (Illinois #6, Utah Skyline, and Pittsburgh #8) were gasified separately at total pressures of 10 and 15 atm in an entrained-flow reactor using gas temperatures up to 1830 K and particle residence times <240 ms. The experiments were performed at conditions where the majority of particle mass release was due to H2O gasification, although select experiments were performed at conditions where significant mass release was due to gasification by both H2O and CO2. The measured coal data we recorded were fit to three char gasification models including a simple first-order global model, as well as the CCKNand CCK models that stem from the CBK model. The optimal kinetic parameters for each of the three models are reported, and the steam reactivity of the coal chars at the studied conditions is as follows: Pittsburgh #8 > Utah Skyline > Illinois #6.

  5. Biomass gasification and in-bed contaminants removal: performance of iron enriched olivine and bauxite in a process of steam/O2 gasification.

    PubMed

    Barisano, D; Freda, C; Nanna, F; Fanelli, E; Villone, A

    2012-08-01

    A modified Olivine, enriched in iron content (10% Fe/Olivine), and a natural bauxite, were tested in the in-bed reduction of tar and alkali halides (NaCl and KCl) released in a process of biomass steam/O(2) gasification. The tests were carried out at an ICBFB bench scale reactor under the operating conditions of: 855-890 °C, atmospheric pressure, 0.5 steam/biomass and 0.33 ER ratios. From the use of the two materials, a reduction in the contaminant contents of the fuel gas produced was found. For the alkali halides, a decrease up to 70%(wt) was observed for the potassium concentration, while for sodium, the reduction was found to be quite poor. For the organic content, compared to unmodified Olivine, the chromatographically determined total tar quantity showed a removal efficiency of 38%(wt). Moreover, regarding the particulate content a rough doubling in the fuel gas revealed a certain brittleness of the new bed material.

  6. Bed Agglomeration During the Steam Gasification of a High Lignin Corn Stover Simultaneous Saccharification and Fermentation (SSF) Digester Residue

    SciTech Connect

    Howe, Daniel T.; Taasevigen, Danny J.; Gerber, Mark A.; Gray, Michel J.; Fernandez, Carlos A.; Saraf, Laxmikant; Garcia-Perez, Manuel; Wolcott, Michael P.

    2015-11-13

    This research investigates the bed agglomeration phenomena during the steam gasification of a high lignin residue produced from the simultaneous saccharification and fermentation (SSF) of corn stover in a bubbling fluidized bed. The studies were conducted at 895°C using alumina as bed material. Biomass was fed at 1.5 kg/hr, while steam was fed to give a velocity equal to 2.5 times the minimum fluidization velocity, with a steam/carbon ratio of 0.9. The pelletized feedstock was co-fed with a cooling nitrogen stream to mitigate feed line plugging issues. Tar production was high at 50.3 g/Nm3, and the fraction of C10+ compounds was greater than that seen in the gasification of traditional lignocellulosic feedstocks. Carbon closures over 94 % were achieved for all experiments. Bed agglomeration was found to be problematic, indicated by pressure drop increases observed below the bed and upstream of the feed line. Two size categories of solids were recovered from the reactor, +60 mesh and -60 mesh. After a 2.75-hour experiment, 61.7 wt % was recovered as -60 mesh particles and 38.2 wt% of the recovered reactor solids were +60 mesh. A sizeable percentage, 31.8 wt%, was +20 mesh. The -60 mesh particles were mainly formed by the initial bed material (Al2O3). Almost 50 wt. % of the + 20 mesh particles was found to be formed by organics. The unreacted carbon remaining in the reactor resulted in a low conversion rate to product gas. ICP-AES, SEM, SEM-EDS, and XRD confirmed that the large agglomerates (+ 20 mesh) were not encapsulated bed material but rather un-gasified feedstock pellets with sand particles attached to it.

  7. Interaction of iron-copper mixed metal oxide oxygen carriers with simulated synthesis gas derived from steam gasification of coal

    SciTech Connect

    Siriwardane, Ranjani V.; Ksepko, Ewelina; Tian, Hanging

    2013-01-01

    The objective of this work was to prepare supported bimetallic Fe–Cu oxygen carriers and to evaluate their performance for the chemical-looping combustion (CLC) process with simulated synthesis gas derived from steam gasification of coal/air. Ten-cycle CLC tests were conducted with Fe–Cu oxygen carriers in an atmospheric thermogravimetric analyzer utilizing simulated synthesis gas derived from the steam gasification of Polish Janina coal and Illinois #6 coal as fuel. The effect of temperature on reaction rates, chemical stability, and oxygen transport capacity were determined. Fractional reduction, fractional oxidation, and global rates of reactions were calculated from the thermogravimetric analysis (TGA) data. The supports greatly affected reaction performance. Data showed that reaction rates and oxygen capacities were stable during the 10-cycle TGA tests for most Fe–Cu/support oxygen carriers. Bimetallic Fe–Cu/support oxygen carriers showed higher reduction rates than Fe-support oxygen carriers. The carriers containing higher Cu content showed better stabilities and better reduction rates. An increase in temperature from 800 °C to 900 °C did not have a significant effect on either the oxygen capacity or the reduction rates with synthesis gas derived from Janina coal. Oxidation reaction was significantly faster than reduction reaction for all supported Fe–Cu oxygen carriers. Carriers with higher Cu content had lower oxidation rates. Ten-cycle TGA data indicated that these oxygen carriers had stable performances at 800–900 °C and might be successfully used up to 900 °C for coal CLC reaction in the presence of steam.

  8. Integrated Production of Xylonic Acid and Bioethanol from Acid-Catalyzed Steam-Exploded Corn Stover.

    PubMed

    Zhu, Junjun; Rong, Yayun; Yang, Jinlong; Zhou, Xin; Xu, Yong; Zhang, Lingling; Chen, Jiahui; Yong, Qiang; Yu, Shiyuan

    2015-07-01

    High-efficiency xylose utilization is one of the restrictive factors of bioethanol industrialization. However, xylonic acid (XA) as a new bio-based platform chemical can be produced by oxidation of xylose with microbial. So, an applicable technology of XA bioconversion was integrated into the process of bioethanol production. After corn stover was pretreated with acid-catalyzed steam-explosion, solid and liquid fractions were obtained. The liquid fraction, also named as acid-catalyzed steam-exploded corn stover (ASC) prehydrolyzate (mainly containing xylose), was catalyzed with Gluconobacter oxydans NL71 to prepare XA. After 72 h of bioconversion of concentrated ASC prehydrolyzate (containing 55.0 g/L of xylose), the XA concentration reached a peak value of 54.97 g/L, the sugar utilization ratio and XA yield were 94.08 and 95.45 %, respectively. The solid fraction was hydrolyzed to produce glucose with cellulase and then fermented with Saccharomyces cerevisiae NL22 to produce ethanol. After 18 h of fermentation of concentrated enzymatic hydrolyzate (containing 86.22 g/L of glucose), the ethanol concentration reached its highest value of 41.48 g/L, the sugar utilization ratio and ethanol yield were 98.72 and 95.25 %, respectively. The mass balance showed that 1 t ethanol and 1.3 t XA were produced from 7.8 t oven dry corn stover.

  9. EARLY ENTRANCE CO-PRODUCTION PLANT--DECENTRALIZED GASIFICATION COGENERATION TRANSPORTATION FUELS AND STEAM FROM AVAILABLE FEEDSTOCKS

    SciTech Connect

    John W. Rich

    2003-06-01

    Waste Processors Management, Inc. (WMPI), along with its subcontractors Texaco Power & Gasification (now ChevronTexaco), SASOL Technology Ltd., and Nexant Inc. entered into a Cooperative Agreement DE-FC26-00NT40693 with the U. S. Department of Energy (DOE), National Energy Technology Laboratory (NETL) to assess the technoeconomic viability of building an Early Entrance Co-Production Plant (EECP) in the United States to produce ultra clean Fischer-Tropsch (FT) transportation fuels with either power or steam as the major co-product. The EECP design includes recovery and gasification of low-cost coal waste (culm) from physical coal cleaning operations and will assess blends of the culm with coal or petroleum coke. The project has three phases. Phase I is the concept definition and engineering feasibility study to identify areas of technical, environmental and financial risk. Phase II is an experimental testing program designed to validate the coal waste mixture gasification performance. Phase III updates the original EECP design based on results from Phase II, to prepare a preliminary engineering design package and financial plan for obtaining private funding to build a 5,000 barrel per day (BPD) coal gasification/liquefaction plant next to an existing co-generation plant in Gilberton, Schuylkill County, Pennsylvania. The current report covers the period performance from January 1, 2003 through March 31, 2003. Phase I Task 6 activities of Preliminary Site Analysis were documented and reported as a separate Topical Report on February 2003. Most of the other technical activities were on hold pending on DOE's announcement of the Clean Coal Power Initiative (CCPI) awards. WMPI was awarded one of the CCPI projects in late January 2003 to engineer, construct and operate a first-of-kind gasification/liquefaction facility in the U.S. as a continued effort for the current WMPI EECP engineering feasibility study. Since then, project technical activities were focused on: (1

  10. SO2-catalyzed steam explosion of corn fiber for ethanol production.

    PubMed

    Bura, Renata; Mansfield, Shawn D; Saddler, John N; Bothast, Rodney J

    2002-01-01

    Corn fiber, a by-product of the corn wet-milling industry, represents a renewable resource that is readily available in significant quantities and could potentially serve as a low-cost feedstock for the production of fuel-grade alcohol. In this study, we used a batch reactor to steam explode corn fiber at various degrees of severity to evaluate the potential of using this feedstock in the bioconversion process. The results indicated that maximum sugar yields (soluble and following enzymatic hydrolysis) were recovered from corn fiber that was pretreated at 190 degrees C for 5 min with 6% SO2. Sequential SO2-catalyzed steam explosion and enzymatic hydrolysis resulted in very high conversion (81%) of all polysaccharides in the corn fiber to monomeric sugars. Subsequently, Saccharomyces cerevisiae was able to convert the resultant corn fiber hydrolysates to ethanol very efficiently, yielding 90-96% of theoretical conversion during the fermentation process.

  11. Optimization of NaOH-catalyzed steam pretreatment of empty fruit bunch.

    PubMed

    Choi, Won-Il; Park, Ji-Yeon; Lee, Joon-Pyo; Oh, You-Kwan; Park, Yong Chul; Kim, Jun Seok; Park, Jang Min; Kim, Chul Ho; Lee, Jin-Suk

    2013-11-29

    Empty fruit bunch (EFB) has many advantages, including its abundance, the fact that it does not require collection, and its year-round availability as a feedstock for bioethanol production. But before the significant costs incurred in ethanol production from lignocellulosic biomass can be reduced, an efficient sugar fractionation technology has to be developed. To that end, in the present study, an NaOH-catalyzed steam pretreatment process was applied in order to produce ethanol from EFB more efficiently. The EFB pretreatment conditions were optimized by application of certain pretreatment variables such as, the NaOH concentrations in the soaking step and, in the steam step, the temperature and time. The optimal conditions were determined by response surface methodology (RSM) to be 3% NaOH for soaking and 160°C, 11 min 20 sec for steam pretreatment. Under these conditions, the overall glucan recovery and enzymatic digestibility were both high: the glucan and xylan yields were 93% and 78%, respectively, and the enzymatic digestibility was 88.8% for 72 h using 40 FPU/g glucan. After simultaneous saccharification and fermentation (SSF), the maximum ethanol yield and concentration were 0.88 and 29.4 g/l respectively. Delignification (>85%) of EFB was an important factor in enzymatic hydrolysis using CTec2. NaOH-catalyzed steam pretreatment, which can remove lignin efficiently and requires only a short reaction time, was proven to be an effective pretreatment technology for EFB. The ethanol yield obtained by SSF, the key parameter determining the economics of ethanol, was 18% (w/w), equivalent to 88% of the theoretical maximum yield, which is a better result than have been reported in the relevant previous studies.

  12. Optimization of NaOH-catalyzed steam pretreatment of empty fruit bunch

    PubMed Central

    2013-01-01

    Background Empty fruit bunch (EFB) has many advantages, including its abundance, the fact that it does not require collection, and its year-round availability as a feedstock for bioethanol production. But before the significant costs incurred in ethanol production from lignocellulosic biomass can be reduced, an efficient sugar fractionation technology has to be developed. To that end, in the present study, an NaOH-catalyzed steam pretreatment process was applied in order to produce ethanol from EFB more efficiently. Results The EFB pretreatment conditions were optimized by application of certain pretreatment variables such as, the NaOH concentrations in the soaking step and, in the steam step, the temperature and time. The optimal conditions were determined by response surface methodology (RSM) to be 3% NaOH for soaking and 160°C, 11 min 20 sec for steam pretreatment. Under these conditions, the overall glucan recovery and enzymatic digestibility were both high: the glucan and xylan yields were 93% and 78%, respectively, and the enzymatic digestibility was 88.8% for 72 h using 40 FPU/g glucan. After simultaneous saccharification and fermentation (SSF), the maximum ethanol yield and concentration were 0.88 and 29.4 g/l respectively. Conclusions Delignification (>85%) of EFB was an important factor in enzymatic hydrolysis using CTec2. NaOH-catalyzed steam pretreatment, which can remove lignin efficiently and requires only a short reaction time, was proven to be an effective pretreatment technology for EFB. The ethanol yield obtained by SSF, the key parameter determining the economics of ethanol, was 18% (w/w), equivalent to 88% of the theoretical maximum yield, which is a better result than have been reported in the relevant previous studies. PMID:24286374

  13. Production of hydrogen by direct gasification of coal with steam using nuclear heat

    NASA Technical Reports Server (NTRS)

    1975-01-01

    Problems related to: (1) high helium outlet temperature of the reactor, and (2) gas generator design used in hydrogen production are studied. Special attention was given to the use of Oklahoma coal in the gasification process. Plant performance, operation, and environmental considerations are covered.

  14. Production of hydrogen by direct gasification of coal with steam using nuclear heat

    NASA Technical Reports Server (NTRS)

    1975-01-01

    Problems related to: (1) high helium outlet temperature of the reactor, and (2) gas generator design used in hydrogen production are studied. Special attention was given to the use of Oklahoma coal in the gasification process. Plant performance, operation, and environmental considerations are covered.

  15. Evolution of char structure during steam gasification of the chars produced from rapid pyrolysis of rice husk.

    PubMed

    Fu, Peng; Hu, Song; Xiang, Jun; Yi, Weiming; Bai, Xueyuan; Sun, Lushi; Su, Sheng

    2012-06-01

    The structural evolution of rice husk char particles during steam gasification was studied by ultimate analysis, inductively coupled plasma atomic emission spectroscopy, scanning electronic microscope, N(2) physisorption method and X-ray diffraction. Drastic changes in char structure occurred even when the char conversion was minimal. The C, H and O content decreased by more than 85%, 67% and 91%, respectively. The H/C atomic ratio always increased, while the O/C exhibited a "∼" shape. The maximum porosity appeared at char conversion of 48.6%. D(s) and d(ave) showed a good linear relationship. Aliphatic structures and smaller aromatic rings tended to be preferentially consumed to left the char more ordered and enriched with larger aromatic ring systems. The presence of steam favored the volatilization of Na. K, Mg and Ca showed a similar behavior and their concentrations reached maxima at 60.3%. Great loss of O-containing structures caused significant volatilization of K, Mg and Ca.

  16. Optimization of SO2-catalyzed steam pretreatment of corn fiber for ethanol production.

    PubMed

    Bura, Renata; Bothast, Rodney J; Mansfield, Shawn D; Saddler, John N

    2003-01-01

    A batch reactor was employed to steam explode corn fiber at various degrees of severity to evaluate the potential of using this feedstock as part of an enzymatically mediated cellulose-to-ethanol process. Severity was controlled by altering temperature (150-230 degrees C), residence time (1-9 min), and SO2 concentration (0-6% [w/w] dry matter). The effects of varying the different parameters were assessed by response surface modeling. The results indicated that maximum sugar yields (hemicellulose-derived water soluble, and cellulose-derived following enzymatic hydrolysis) were recovered from corn fiber pretreated at 190 degrees C for 5 minutes after exposure to 3% SO2. Sequential SO2-catalyzed steam explosion and enzymatic hydrolysis resulted in a conversion efficiency of 81% of the combined original hemicellulose and cellulose in the corn fiber to monomeric sugars. An additional posthydrolysis step performed on water soluble hemicellulose stream increased the concentration of sugars available for fermentation by 10%, resulting in the high conversion efficiency of 91%. Saccharomyces cerevisiae was able to ferment the resultant corn fiber hydrolysates, perhydrolysate, and liquid fraction from the posthydrolysis steps to 89, 94, and 85% of theoretical ethanol conversion, respectively. It was apparent that all of the parameters investigated during the steam explosion pretreatment had a significant effect on sugar recovery, inhibitory formation, enzymatic conversion efficiency, and fermentation capacity of the yeast.

  17. Pretreatment techniques for coal gasification. Eighth quarterly report, July 1-September 30, 1986. [Pretreatment of coal in steam to increase light liquid yields

    SciTech Connect

    Graff, R.A.

    1986-01-01

    Pretreatment of coal in steam is being explored with the goal of improving the economic attractiveness of coal gasification by cogeneration of light liquid fuels. Steam pyrolysis of raw Illinois No. 6 coal at atmospheric pressure was tested in ten runs. A maximum liquid yield of 30% is obtained at 550/sup 0/C. Nine runs were conducted with pretreated Illinois No. 6 coal. A pronounced pretreatment effect is observed. The maximum liquid yield is raised to 39 wt % (an increase of 30% over that for raw coal) at a pyrolysis temperature of 550/sup 0/C. 2 figs., 3 tabs.

  18. SO2-catalyzed steam pretreatment enhances the strength and stability of softwood pellets.

    PubMed

    Tooyserkani, Zahra; Kumar, Linoj; Sokhansanj, Shahab; Saddler, Jack; Bi, Xiaotao T; Lim, C Jim; Lau, Anthony; Melin, Staffan

    2013-02-01

    Densification can partially resolve the logistical challenges encountered when large volumes of biomass are required for bioconversion processes to benefit from economies-of-scale. Despite the higher bulk density of pellets, their lower mechanical strength and sensitivity to moisture are still recurring issues hindering long term transportation and storage. In this study, we have evaluated the potential benefits of SO(2)-catalyzed steam treatment to achieve both the needed size reduction prior to pelletization while improving the stability of the produced pellets. This pretreatment substantially reduced the particle size of the woodchips eliminating any further grinding. The treated pellets had a higher density and exhibited a two-time higher mechanical strength compared to untreated pellets. Despite a higher moisture adsorption capacity, treated pellets remained intact even under highly humid conditions. The high heating values, low ash content and good overall carbohydrate recovery of treated pellets indicated their potential suitability for both biochemical and thermochemical applications.

  19. Gasification system

    DOEpatents

    Haldipur, Gaurang B.; Anderson, Richard G.; Cherish, Peter

    1983-01-01

    A method and system for injecting coal and process fluids into a fluidized bed gasification reactor. Three concentric tubes extend vertically upward into the fluidized bed. Coal particulates in a transport gas are injected through an inner tube, and an oxygen rich mixture of oxygen and steam are injected through an inner annulus about the inner tube. A gaseous medium relatively lean in oxygen content, such as steam, is injected through an annulus surrounding the inner annulus.

  20. Gasification system

    DOEpatents

    Haldipur, Gaurang B.; Anderson, Richard G.; Cherish, Peter

    1985-01-01

    A method and system for injecting coal and process fluids into a fluidized bed gasification reactor. Three concentric tubes extend vertically upward into the fluidized bed. Coal particulates in a transport gas are injected through an inner tube, and an oxygen rich mixture of oxygen and steam are injected through an inner annulus about the inner tube. A gaseous medium relatively lean in oxygen content, such as steam, is injected through an annulus surrounding the inner annulus.

  1. Steam reforming of biomass gasification tar using benzene as a model compound over various Ni supported metal oxide catalysts.

    PubMed

    Park, Hyun Ju; Park, Sung Hoon; Sohn, Jung Min; Park, Junhong; Jeon, Jong-Ki; Kim, Seung-Soo; Park, Young-Kwon

    2010-01-01

    The steam reforming of benzene as a model compound of biomass gasification tar was carried out over various Ni/metal oxide catalysts. The effects of the support, temperature, Ni-precursor, Ni loading and reaction time were examined, and their catalytic performance was compared with that of a commercial Ni catalyst. Among the Ni/metal oxide catalysts used, 15 wt% Ni/CeO(2)(75%)-ZrO(2)(25%) showed the highest catalytic performance owing to its greater redox characteristics and increased surface area, irrespective of the reaction temperature. The catalytic activity of 15 wt% Ni/CeO(2)(75%)-ZrO(2)(25%) was higher than that of the commercial Ni catalyst. Moreover, the catalyst activity was retained due to its excellent resistance to coke deposition even after 5h. The Ni-precursor played a critical role in the catalytic activity. With the exception of nickel nitrate, all the Ni-precursors (chloride and sulfate) caused deactivation of the catalyst.

  2. Syngas suitability for solid oxide fuel cells applications produced via biomass steam gasification process: Experimental and modeling analysis

    NASA Astrophysics Data System (ADS)

    Pieratti, Elisa; Baratieri, Marco; Ceschini, Sergio; Tognana, Lorenzo; Baggio, Paolo

    The technologies and the processes for the use of biomass as an energy source are not always environmental friendly. It is worth to develop approaches aimed at a more sustainable exploitation of biomass, avoiding whenever possible direct combustion and rather pursuing fuel upgrade paths, also considering direct conversion to electricity through fuel cells. In this context, it is of particular interest the development of the biomass gasification technology for synthesis gas (i.e., syngas) production, and the utilization of the obtained gas in fuel cells systems, in order to generate energy from renewable resources. Among the different kind of fuel cells, SOFCs (solid oxide fuel cells), which can be fed with different type of fuels, seem to be also suitable for this type of gaseous fuel. In this work, the syngas composition produced by means of a continuous biomass steam gasifier (fixed bed) has been characterized. The hydrogen concentration in the syngas is around 60%. The system is equipped with a catalytic filter for syngas purification and some preliminary tests coupling the system with a SOFCs stack are shown. The data on the syngas composition and temperature profile measured during the experimental activity have been used to calibrate a 2-dimensional thermodynamic equilibrium model.

  3. Unified mechanism of alkali and alkaline earth catalyzed gasification reactions of carbon by CO2 and H2O

    USGS Publications Warehouse

    Chen, S.G.; Yang, R.T.

    1997-01-01

    From molecular orbital calculations, a unified mechanism is proposed for the gasification reactions of graphite by CO2 and H2O, both uncatalyzed and catalyzed by alkali and alkaline earth catalysts. In this mechanism, there are two types of oxygen intermediates that are bonded to the active edge carbon atoms: an in-plane semiquinone type, Cf(O), and an off-plane oxygen bonded to two saturated carbon atoms that are adjacent to the semiquinone species, C(O)Cf(O). The rate-limiting step is the decomposition of these intermediates by breaking the C-C bonds that are connected to Cf(O). A new rate equation is derived for the uncatalyzed reactions, and that for the catalyzed reactions is readily available from the proposed mechanism. The proposed mechanism can account for several unresolved experimental observations: TPD and TK (transient kinetics) desorption results of the catalyzed systems, the similar activation energies for the uncatalyzed and catalyzed reactions, and the relative activities of the alkali and alkaline earth elements. The net charge of the edge carbon active site is substantially changed by gaining electron density from the alkali or alkaline earth element (by forming C-O-M, where M stands for metal). The relative catalytic activities of these elements can be correlated with their abilities of donating electrons and changing the net charge of the edge carbon atom. As shown previously (Chen, S. G.; Yang, R. T. J. Catal. 1993, 141, 102), only clusters of the alkali compounds are active. This derives from the ability of the clusters to dissociate CO2 and H2O to form O atoms and the mobility of the dissociated O atoms facilitated by the clusters.

  4. Steam-Coal Gasification Using CaO and KOH for in Situ Carbon and Sulfur Capture

    SciTech Connect

    Siefert, Nicholas S.; Shekhawat, Dushyant; Litster, Shawn; Berry, David A.

    2013-08-15

    We present experimental results of coal gasification with and without the addition of calcium oxide and potassium hydroxide as dual-functioning catalyst-capture agents. Using two different coal types and temperatures between 700 and 900 °C, we studied the effect of these catalyst-capture agents on (1) the syngas composition, (2) CO2 and H2S capture, and (3) the steam-coal gasification kinetic rate. The syngas composition from the gasifier was roughly 20% methane, 70% hydrogen, and 10% other species when a CaO/C molar ratio of 0.5 was added. We demonstrated significantly enhanced steam–coal gasification kinetic rates when adding small amounts of potassium hydroxide to coal when operating a CaO-CaCO3 chemical looping gasification reactor. For example, the steam–coal gasification kinetic rate increased 250% when dry mixing calcium oxide at a Ca/C molar ratio of 0.5 with a sub-bituminous coal, and the kinetic rate increased 1000% when aqueously mixing calcium oxide at a Ca/C molar ratio of 0.5 along with potassium hydroxide at a K/C molar ratio of 0.06. In addition, we conducted multi-cycle studies in which CaCO3 was calcined by heating to 900 °C to regenerate the CaO, which was then reused in repeated CaO-CaCO3 cycles. The increased steam-coal gasification kinetics rates for both CaO and CaO + KOH persisted even when the material was reused in six cycles of gasification and calcination. The ability of CaO to capture carbon dioxide decreased roughly 2-4% per CaO-CaCO3 cycle. We also discuss an important application of this combined gasifier-calciner to electricity generation and selling the purge stream as a precalcined feedstock to a cement kiln. In this scenario, the amount of purge stream required is fixed not by the degradation in the capture ability but rather by the requirements at the cement kiln on the amount of CaSO4 and ash in the precalcined feedstock.

  5. The impact of steam and current density on carbon formation from biomass gasification tar on Ni/YSZ, and Ni/CGO solid oxide fuel cell anodes

    NASA Astrophysics Data System (ADS)

    Mermelstein, Joshua; Millan, Marcos; Brandon, Nigel

    The combination of solid oxide fuel cells (SOFCs) and biomass gasification has the potential to become an attractive technology for the production of clean renewable energy. However the impact of tars, formed during biomass gasification, on the performance and durability of SOFC anodes has not been well established experimentally. This paper reports an experimental study on the mitigation of carbon formation arising from the exposure of the commonly used Ni/YSZ (yttria stabilized zirconia) and Ni/CGO (gadolinium-doped ceria) SOFC anodes to biomass gasification tars. Carbon formation and cell degradation was reduced through means of steam reforming of the tar over the nickel anode, and partial oxidation of benzene model tar via the transport of oxygen ions to the anode while operating the fuel cell under load. Thermodynamic calculations suggest that a threshold current density of 365 mA cm -2 was required to suppress carbon formation in dry conditions, which was consistent with the results of experiments conducted in this study. The importance of both anode microstructure and composition towards carbon deposition was seen in the comparison of Ni/YSZ and Ni/CGO anodes exposed to the biomass gasification tar. Under steam concentrations greater than the thermodynamic threshold for carbon deposition, Ni/YSZ anodes still exhibited cell degradation, as shown by increased polarization resistances, and carbon formation was seen using SEM imaging. Ni/CGO anodes were found to be more resilient to carbon formation than Ni/YSZ anodes, and displayed increased performance after each subsequent exposure to tar, likely due to continued reforming of condensed tar on the anode.

  6. Acid-catalyzed steam pretreatment of lodgepole pine and subsequent enzymatic hydrolysis and fermentation to ethanol.

    PubMed

    Ewanick, Shannon M; Bura, Renata; Saddler, John N

    2007-11-01

    Utilization of ethanol produced from biomass has the potential to offset the use of gasoline and reduce CO(2) emissions. This could reduce the effects of global warming, one of which is the current outbreak of epidemic proportions of the mountain pine beetle (MPB) in British Columbia (BC), Canada. The result of this is increasing volumes of dead lodgepole pine with increasingly limited commercial uses. Bioconversion of lodgepole pine to ethanol using SO(2)-catalyzed steam explosion was investigated. The optimum pretreatment condition for this feedstock was determined to be 200 degrees C, 5 min, and 4% SO(2) (w/w). Simultaneous saccharification and fermentation (SSF) of this material provided an overall ethanol yield of 77% of the theoretical yield from raw material based on starting glucan, mannan, and galactan, which corresponds to 244 g ethanol/kg raw material within 30 h. Three conditions representing low (L), medium (M), and high (H) severity were also applied to healthy lodgepole pine. Although the M severity conditions of 200 degrees C, 5 min, and 4% SO(2) were sufficiently robust to pretreat healthy wood, the substrate produced from beetle-killed (BK) wood provided consistently higher ethanol yields after SSF than the other substrates tested. BK lodgepole pine appears to be an excellent candidate for efficient and productive bioconversion to ethanol.

  7. Sustainable valorization of plastic wastes for energy with environmental safety via High-Temperature Pyrolysis (HTP) and High-Temperature Steam Gasification (HTSG).

    PubMed

    Kantarelis, E; Donaj, P; Yang, W; Zabaniotou, A

    2009-08-15

    In the present study the energetic valorization of electric cable shredder residues (mixed plastics) has been investigated. Thermochemical conversion by means of High-Temperature Steam Gasification (HTSG) and High-Temperature Pyrolysis (HTP) was studied. The effects of temperature and reaction time--process parameters--were investigated. Comparison of the results showed that HTSG seems a more suitable process in terms of produced syngas quality (64%, v/v and 13MJ/Nm(3)) than HTP because of higher H(2) yield and lower tar content.

  8. EARLY ENTRANCE CO-PRODUCTION PLANT - DECENTRALIZED GASIFICATION COGENERATION TRANSPORTATION FUELS AND STEAM FROM AVAILABLE FEEDSTOCKS

    SciTech Connect

    Unknown

    2001-07-01

    Waste Processors Management Inc. (WMPI), along with its subcontractors entered into a cooperative agreement with the USDOE to assess the techno-economic viability of building an Early Entrance Co-Production Plant (EECP) in the US that produces ultra clean Fischer-Tropsch transportation fuels with either power or steam as the major co-product. The EECP will emphasize on reclaiming and gasifying low-cost coal waste and/or its mixture as the primary feedstocks. The project consists of three phases. Phase I objectives include conceptual development, technical assessment, feasibility design and economic evaluation of a Greenfield commercial co-production plant and a site specific demonstration EECP to be located adjacent to the existing WMPI Gilberton Power Station. There is very little foreseen design differences between the Greenfield commercial coproduction plant versus the EECP plant other than: The greenfield commercial plant will be a stand alone FT/power co-production plant, potentially larger in capacity to take full advantage of economy of scale, and to be located in either western Pennsylvania, West Virginia or Ohio, using bituminous coal waste (gob) and Pennsylvania No.8 coal or other comparable coal as the feedstock; The EECP plant, on the other hand, will be a nominal 5000 bpd plant, fully integrated into the Gilbertson Power Company's Cogeneration Plant to take advantage of the existing infrastructure to reduce cost and minimize project risk. The Gilberton EECP plant will be designed to use eastern Pennsylvania anthracite coal waste and/or its mixture as feedstock.

  9. Waste to Energy Conversion by Stepwise Liquefaction, Gasification and "Clean" Combustion of Pelletized Waste Polyethylene for Electric Power Generation---in a Miniature Steam Engine

    NASA Astrophysics Data System (ADS)

    Talebi Anaraki, Saber

    The amounts of waste plastics discarded in developed countries are increasing drastically, and most are not recycled. The small fractions of the post-consumer plastics which are recycled find few new uses as their quality is degraded; they cannot be reused in their original applications. However, the high energy density of plastics, similar to that of premium fuels, combined with the dwindling reserves of fossil fuels make a compelling argument for releasing their internal energy through combustion, converting it to thermal energy and, eventually, to electricity through a heat engine. To minimize the emission of pollutants this energy conversion is done in two steps, first the solid waste plastics undergo pyrolytic gasification and, subsequently, the pyrolyzates (a mixture of hydrocarbons and hydrogen) are blended with air and are burned "cleanly" in a miniature power plant. This plant consists of a steam boiler, a steam engine and an electricity generator.

  10. Pilot-scale study on the acid-catalyzed steam explosion of rice straw using a continuous pretreatment system.

    PubMed

    Chen, Wen-Hua; Tsai, Chia-Chin; Lin, Chih-Feng; Tsai, Pei-Yuan; Hwang, Wen-Song

    2013-01-01

    A continuous acid-catalyzed steam explosion pretreatment process and system to produce cellulosic ethanol was developed at the pilot-scale. The effects of the following parameters on the pretreatment efficiency of rice straw feedstocks were investigated: the acid concentration, the reaction temperature, the residence time, the feedstock size, the explosion pressure and the screw speed. The optimal presteaming horizontal reactor conditions for the pretreatment process are as follows: 1.7 rpm and 100-110 °C with an acid concentration of 1.3% (w/w). An acid-catalyzed steam explosion is then performed in the vertical reactor at 185 °C for 2 min. Approximately 73% of the total saccharification yield was obtained after the rice straw was pretreated under optimal conditions and subsequent enzymatic hydrolysis at a combined severity factor of 0.4-0.7. Moreover, good long-term stability and durability of the pretreatment system under continuous operation was observed. Copyright © 2012 Elsevier Ltd. All rights reserved.

  11. Investigation of plasma-aided bituminous coal gasification

    SciTech Connect

    Matveev, I.B.; Messerle, V.E.; Ustimenko, A.B.

    2009-04-15

    This paper presents thermodynamic and kinetic modeling of plasma-aided bituminous coal gasification. Distributions of concentrations, temperatures, and velocities of the gasification products along the gasifier are calculated. Carbon gasification degree, specific power consumptions, and heat engineering characteristics of synthesis gas at the outlet of the gasifier are determined at plasma air/steam and oxygen/steam gasification of Powder River Basin bituminous coal. Numerical simulation showed that the plasma oxygen/steam gasification of coal is a more preferable process in comparison with the plasma air/steam coal gasification. On the numerical experiments, a plasma vortex fuel reformer is designed.

  12. SO2 -catalyzed steam explosion: the effects of different severity on digestibility, accessibility, and crystallinity of lignocellulosic biomass.

    PubMed

    Kang, Yuzhi; Bansal, Prabuddha; Realff, Matthew J; Bommarius, Andreas S

    2013-01-01

    Lignocellulosic biomass is the most promising feedstock for biofuels production. To enhance the efficiency of enzymatic hydrolysis, lignocellulosics needs to be pretreated to lower their recalcitrance. SO(2) -catalyzed steam explosion is an efficient and relatively cost-efficient pretreatment method for softwood. This work investigates the effects of steam explosion severity on the digestibility, accessibility, and crystallinity of Loblolly pine. Higher severity was found to increase the accessibility of the feedstock while also promoting nonselective degradation of carbohydrates. The adsorption behavior of Celluclast® enzymes on steam-exploded Loblolly pine (SELP) can be described by a Langmuir isotherm. Cellulose crystallinity was found to first increase and then decrease with increasing pretreatment severity. A linear relationship between initial hydrolysis rates and crystallinity index (CrI) of pretreated Loblolly pine was found; moreover, a strong correlation between X-ray diffraction intensities and initial rates was confirmed. The findings demonstrate the significance of CrI in enzymatic hydrolysis of pretreated lignocellulosic biomass.

  13. Plasma gasification of coal in different oxidants

    SciTech Connect

    Matveev, I.B.; Messerle, V.E.; Ustimenko, A.B.

    2008-12-15

    Oxidant selection is the highest priority for advanced coal gasification-process development. This paper presents comparative analysis of the Powder River Basin bituminous-coal gasification processes for entrained-flow plasma gasifier. Several oxidants, which might be employed for perspective commercial applications, have been chosen, including air, steam/carbon-dioxide blend, carbon dioxide, steam, steam/air, steam/oxygen, and oxygen. Synthesis gas composition, carbon gasification degree, specific power consumptions, and power efficiency for these processes were determined. The influence of the selected oxidant composition on the gasification-process main characteristics have been investigated.

  14. Rate inhibition of steam gasification by adsorbed hydrogen. Technical progress report, December 1, 1993--February 28, 1994

    SciTech Connect

    Miller, D.J.

    1994-05-01

    Our efforts over the past three months have emphasized the following: (1) the continued construction and assembly of the gasification reactors and associated hardware; and (2) preparation and characterization of the chars to be used in the gasification studies. The construction of the experimental system is progressing smoothly and should be completed within one month. Modifications to the old high-pressure reactor are now complete, and the Inconel sample holder has been fabricated and assembled. The ceramic tubes which make up the high-temperature, low pressure reactor have been assembled, including cementing of the required quartz frits into place. All components of the reaction systems, including fittings, are now in hand and final assembly of all components is nearing completion. The final design of the system is somewhat more complex than originally proposed, but offers in return greater flexibility of operation, more precise flow control and switching of flows, and greater operator safety. Preparation of the Saran and coal chars to be used in the experimental studies is progressing well. Saran char is prepared by pyrolysis of Dow MA 127 Saran resin in nitrogen at 900{degrees}C for 30 min (heatup rate of 10{degrees}C/min). We conduct the pyrolysis in a horizontal quartz tube reactor enclosed in a Lindberg tube furnace which is controlled by an Omega 2010 linear temperature controller. The Saran resin is placed in shallow alumina boats.

  15. Changes in char structure during the gasification of a Victorian brown coal in steam and oxygen at 800{degree}C

    SciTech Connect

    Xin Guo; Hui Ling Tay; Shu Zhang; Chun-Zhu Li

    2008-11-15

    Char structure is an important factor influencing its reactivity during gasification. This study aims to investigate the changes in char structure during the gasification of brown coal. A Victorian brown coal was gasified in a fluidized-bed/fixed-bed reactor at 800{degree}C in atmospheres containing 15% H{sub 2}O, 2000 ppm O{sub 2}, or 15% H{sub 2}O and 2000 ppm O{sub 2}, respectively. Although the char gasification in 2000 ppm O{sub 2} was mainly rate-limited by the external diffusion of O{sub 2}, the char-H{sub 2}O reaction was mainly rate-limited by the chemical reactions. The structural features of char at different levels of char gasification conversion were examined with FT-Raman spectroscopy. Our results show that the chars from the gasification in the mixture of 2000 ppm O{sub 2} and 15% H{sub 2}O had almost the same features as the chars from the gasification in 15% H{sub 2}O alone when the same levels of char conversion were achieved. Both the thermal decomposition of char and the char gasification reactions could result in changes in char structure during gasification. 29 refs., 5 figs., 1 tab.

  16. Coke gasification method

    SciTech Connect

    Weber, H.; Dungs, H.; Tippmer, K.

    1983-12-27

    A method for the gasification of coke is disclosed in which coke produced in a coke oven and having a temperature of 900/sup 0/ C. to 1100/sup 0/ C. is forced into a coke bucket, after coking in the coke oven, and fed by means of hot coke conveyors without substantial temperature changes to a gasifier. The coke is gasified in the gasifier while adding at least one of oxygen and air, and steam and carbon dioxide.

  17. Cause analysis of the effects of acid-catalyzed steam-exploded corn stover prehydrolyzate on ethanol fermentation by Pichia stipitis CBS 5776.

    PubMed

    Zhu, Junjun; Yang, Jinlong; Zhu, Yuanyuan; Zhang, Lingling; Yong, Qiang; Xu, Yong; Li, Xin; Yu, Shiyuan

    2014-11-01

    The prehydrolyzate obtained from acid-catalyzed steam-exploded corn stover (ASC) mainly contains xylose and a number of inhibitory compounds that inhibit ethanol fermentation by Pichia stipitis. In this study, the effects of the ASC prehydrolyzate, specifically those of the carbohydrate-degradation products, lignin-degradation products (which were extracted from ASC prehydrolyzate using ethyl acetate), and six major phenolic compounds (added to pure-sugar media individually or in combination), on ethanol fermentation were investigated. Results indicate that the effects of the carbohydrate-degradation products were negligible (10 h delayed) compared with those of pure-sugar fermentation, whereas the effects of the lignin-degradation products were significant (52 h delayed). Meanwhile, the inhibitory effects of the major phenolic compounds were not caused by certain types of inhibitors, but were due to the synergistic effects of various inhibitors.

  18. Engineering Study for a Full Scale Demonstration of Steam Reforming Black Liquor Gasification at Georgia-Pacific's Mill in Big Island, Virginia

    SciTech Connect

    Robert De Carrera; Mike Ohl

    2002-03-19

    Georgia-Pacific Corporation performed an engineering study to determine the feasibility of installing a full-scale demonstration project of steam reforming black liquor chemical recovery at Georgia-Pacific's mill in Big Island, Virginia. The technology considered was the Pulse Enhanced Steam Reforming technology that was developed and patented by Manufacturing and Technology Conversion, International (MTCI) and is currently licensed to StoneChem, Inc., for use in North America. Pilot studies of steam reforming have been carried out on a 25-ton per day reformer at Inland Container's Ontario, California mill and on a 50-ton per day unit at Weyerhaeuser's New Bern, North Carolina mill.

  19. Difference analysis of the enzymatic hydrolysis performance of acid-catalyzed steam-exploded corn stover before and after washing with water.

    PubMed

    Zhu, Junjun; Shi, Linli; Zhang, Lingling; Xu, Yong; Yong, Qiang; Ouyang, Jia; Yu, Shiyuan

    2016-10-01

    The difference in the enzymatic hydrolysis yield of acid-catalyzed steam-exploded corn stover (ASC) before and after washing with water reached approximately 15 % under the same conditions. The reasons for the difference in the yield between ASC and washed ASC (wASC) were determined through the analysis of the composition of ASC prehydrolyzate and sugar concentration of enzymatic hydrolyzate. Salts produced by neutralization (CaSO4, Na2SO4, K2SO4, and (NH4)2SO4), sugars (polysaccharides, oligosaccharides, and monosaccharides), sugar-degradation products (weak acids and furans), and lignin-degradation products (ethyl acetate extracts and nine main lignin-degradation products) were back-added to wASC. Results showed that these products, except furans, exerted negative effect on enzymatic hydrolysis. According to the characteristics of acid-catalyzed steam explosion pretreatment, the five sugar-degradation products' mixture and salts [Na2SO4, (NH4)2SO4] showed minimal negative inhibition effect on enzymatic hydrolysis. By contrast, furans demonstrated a promotion effect. Moreover, soluble sugars, such as 13 g/L xylose (decreased by 6.38 %), 5 g/L cellobiose (5.36 %), 10 g/L glucose (3.67 %), as well as lignin-degradation products, and ethyl acetate extracts (4.87 %), exhibited evident inhibition effect on enzymatic hydrolysis. Therefore, removal of soluble sugars and lignin-degradation products could effectively promote the enzymatic hydrolysis performance.

  20. Catalytic Gasification of Coal using Eutectic Salt Mixtures

    SciTech Connect

    Atul Sheth; Pradeep Agrawal; Yaw D. Yeboah.

    1998-12-04

    The objectives of this study are to: identify appropriate eutectic salt mixture catalysts for coal gasification; assess agglomeration tendency of catalyzed coal; evaluate various catalyst impregnation techniques to improve initial catalyst dispersion; evaluate effects of major process variables (such as temperature, system pressure, etc.) on coal gasification; evaluate the recovery, regeneration and recycle of the spent catalysts; and conduct an analysis and modeling of the gasification process to provide better understanding of the fundamental mechanisms and kinetics of the process. A review of the collected literature was carried out. The catalysts which have been used for gasification can be roughly classified under the following five groups: alkali metal salts; alkaline earth metal oxides and salts; mineral substances or ash in coal; transition metals and their oxides and salts; and eutectic salt mixtures. Studies involving the use of gasification catalysts have been conducted. However, most of the studies focused on the application of individual catalysts. Only two publications have reported the study of gasification of coal char in CO2 and steam catalyzed by eutectic salt mixture catalysts. By using the eutectic mixtures of salts that show good activity as individual compounds, the gasification temperature can be reduced possibly with still better activity and gasification rates due to improved dispersion of the molten catalyst on the coal particles. For similar metal/carbon atomic ratios, eutectic catalysts were found to be consistently more active than their respective single salts. But the exact roles that the eutectic salt mixtures play in these are not well understood and details of the mechanisms remain unclear. The effects of the surface property of coals and the application methods of eutectic salt mixture catalysts with coal chars on the reactivity of gasification will be studied. Based on our preliminary evaluation of the literature, a ternary

  1. Catalytic Gasification of Coal using Eutectic Salt Mixtures

    SciTech Connect

    Atul Sheth; Pradeep Agrawal; Yaw D. Yeboah

    1998-12-04

    The objectives of this study are to: identify appropriate eutectic salt mixture catalysts for coal gasification; assess agglomeration tendency of catalyzed coal; evaluate various catalyst impregnation techniques to improve initial catalyst dispersion; evaluate effects of major process variables (such as temperature, system pressure, etc.) on coal gasification; evaluate the recovery, regeneration and recycle of the spent catalysts; and conduct an analysis and modeling of the gasification process to provide better understanding of the fundamental mechanisms and kinetics of the process. A review of the collected literature was carried out. The catalysts which have been used for gasification can be roughly classified under the following five groups: alkali metal salts; alkaline earth metal oxides and salts; mineral substances or ash in coal; transition metals and their oxides and salts; and eutectic salt mixtures. Studies involving the use of gasification catalysts have been conducted. However, most of the studies focused on the application of individual catalysts. Only two publications have reported the study of gasification of coal char in CO2 and steam catalyzed by eutectic salt mixture catalysts. By using the eutectic mixtures of salts that show good activity as individual compounds, the gasification temperature can be reduced possibly with still better activity and gasification rates due to improved dispersion of the molten catalyst on the coal particles. For similar metal/carbon atomic ratios, eutectic catalysts were found to be consistently more active than their respective single salts. But the exact roles that the eutectic salt mixtures play in these are not well understood and details of the mechanisms remain unclear. The effects of the surface property of coals and the application methods of eutectic salt mixture catalysts with coal chars on the reactivity of gasification will be studied. Based on our preliminary evaluation of the literature, a ternary

  2. Kansas refinery starts up coke gasification unit

    SciTech Connect

    Rhodes, A.K.

    1996-08-05

    Texaco Refining and Marketing Inc. has started up a gasification unit at its El Dorado, Kan., refinery. The unit gasifies delayed coke and other refinery waste products. This is the first refinery to install a coke-fueled gasification unit for power generation. Start-up of the $80-million gasification-based power plant was completed in mid-June. The gasifier produces syngas which, along with natural gas, fuels a combustion turbine. The turbine produces virtually 100% of the refinery`s electricity needs and enough heat to generate 40% of its steam requirements.

  3. Characterization of residual lignin after SO(2)-catalyzed steam explosion and enzymatic hydrolysis of Eucalyptus viminalis wood chips.

    PubMed

    Ramos, L P; Mathias, A L; Silva, F T; Cotrim, A R; Ferraz, A L; Chen, C L

    1999-06-01

    The lignin component found in both water insoluble (WI) and water and alkali insoluble (WIA) fractions derived from SO(2)-impregnated steam-exploded eucalyptus chips (SEE) was isolated and characterized. Dioxane lignins with a sugar content lower than 2% (w/w) were obtained after each material was treated with commercial cellulases. The C9 formulas of both SEE-WI and SEE-WIA dioxane lignins were C(9)H(6.83)N(0.04)O(2.24)(OCH(3))(1.21)(OH(aro))(0.56)(OH(ali))(0. 77) and C(9)H(8.65)N(0.29)O(1.97)(OCH(3))(0.90)(OH(aro))(0. 46)(OH(ali))(1.02), respectively. The weight-average molecular weight (M(w)) of the SEE-WI lignin corresponded to 3.85 kDa, whereas the SEE-WIA lignin had an M(w) of 3.66 kDa for the same polydispersity of 2.4. The SEE-WIA lignin was shown to be more thermally stable than the SEE-WI lignin, requiring temperatures in the range of 520 degrees C for complete degradation. FTIR and (1)H NMR analyses of both untreated and peracetylated lignin fractions showed that (a) the alkali insoluble lignin contained a relatively higher degree of substitution in aromatic rings per C9 unit and that (b) alkaline extraction removed lignin fragments containing appreciable amounts of phenolic hydroxyl groups.

  4. Catalytic gasification of biomass

    NASA Astrophysics Data System (ADS)

    Robertus, R. J.; Mudge, L. K.; Sealock, L. J., Jr.; Mitchell, D. H.; Weber, S. L.

    1981-12-01

    Methane and methanol synthesis gas can be produced by steam gasification of biomass in the presence of appropriate catalysts. This concept is to use catalysts in a fluidized bed reactor which is heated indirectly. The objective is to determine the technical and economic feasibility of the concept. Technically the concept has been demonstrated on a 50 lb per hr scale. Potential advantages over conventional processes include: no oxygen plant is needed, little tar is produced so gas and water treatment are simplified, and yields and efficiencies are greater than obtained by conventional gasification. Economic studies for a plant processing 2000 T/per day dry wood show that the cost of methanol from wood by catalytic gasification is competitive with the current price of methanol. Similar studies show the cost of methane from wood is competitive with projected future costs of synthetic natural gas. When the plant capacity is decreased to 200 T per day dry wood, neither product is very attractive in today's market.

  5. Apparatus for solar coal gasification

    DOEpatents

    Gregg, D.W.

    Apparatus for using focused solar radiation to gasify coal and other carbonaceous materials is described. Incident solar radiation is focused from an array of heliostats onto a tower-mounted secondary mirror which redirects the focused solar radiation down through a window onto the surface of a vertically-moving bed of coal, or a fluidized bed of coal, contained within a gasification reactor. The reactor is designed to minimize contact between the window and solids in the reactor. Steam introduced into the gasification reactor reacts with the heated coal to produce gas consisting mainly of carbon monoxide and hydrogen, commonly called synthesis gas, which can be converted to methane, methanol, gasoline, and other useful products. One of the novel features of the invention is the generation of process steam at the rear surface of the secondary mirror.

  6. Assessment of the SRI Gasification Process for Syngas Generation with HTGR Integration -- White Paper

    SciTech Connect

    A.M. Gandrik

    2012-04-01

    This white paper is intended to compare the technical and economic feasibility of syngas generation using the SRI gasification process coupled to several high-temperature gas-cooled reactors (HTGRs) with more traditional HTGR-integrated syngas generation techniques, including: (1) Gasification with high-temperature steam electrolysis (HTSE); (2) Steam methane reforming (SMR); and (3) Gasification with SMR with and without CO2 sequestration.

  7. Oxidation/gasification of carbon residue on retorted oil shale. Final report

    SciTech Connect

    Thomson, W. J.

    1984-01-16

    Studies of the oxidation and gasification of oil shale char were extended to an investigation of the effects of mineral catalysis. Six shales with differing mineral compositions were studied, including samples from the saline zone in the Western Colorado and from the Antrim shales of Michigan. Oxidation kinetics data, corrected for mass transfer effects, were compared for all six samples. A high assay shale from Utah and a sample from the saline zone were found to have the highest oxidation rates. By examining the data for shales which were water leached and thermally pretreated, it was concluded that both NaO and CaO act as oxidation catalysts. However, as a result of mineral decomposition experiments conducted with a sample from the C-a lease tract, it appears as though the ankeritic dolomite fraction will not decompose as long as there is a minimal CO/sub 2/ over pressure. Rather, low temperature silication reactions appear to take place once the temperature exceeds 925/sup 0/K. An extensive evaluation was also completed for the gasification of an Antrim shale from Michigan. Both the rates of CO/sub 2/ and steam gasification of the char were found to be markedly lower than that observed for a shale sample from the Parachute Creek member in Colorado. However, unlike the Colorado shale, the make gas resulting from the steam gasification of the Antrim shale produced nearly equal quantities of CO and CO/sub 2/. Thus, despite the high concentration of iron in the Antrim shale, the water gas shift reaction is not catalyzed nearly to the same extent as in western shales.

  8. Catalysis in biomass gasification

    SciTech Connect

    Baker, E.G.; Mudge, L.K.

    1984-06-01

    The objective of these studies is to evaluate the technical and economic feasibility of producing specific gas products by catalytic gasification of biomass. Catalyst performance is a key factor in the feasibility of catalytic gasification processes. The results of studies designed to gain a fundamental understanding of catalytic mechanisms and causes of deactivation, and discussion of the state-of-the-art of related catalytic processes are presented. Experiments with primary and secondary catalysts were conducted in a 5-cm-diameter, continuous-wood-feed, fixed-catalyst-bed reactor. The primary catalysts used in the experiments were alkali carbonates mixed with the biomass feed; the secondary catalysts included nickel or other transition metals on supports such as alumina, silica, or silica-alumina. The primary catalysts were found to influence wood pyrolysis as well as the char/steam reaction. Secondary catalysts were used in a fixed-bed configuration to direct gas phase reactions. Results of the performance of these catalysts are presented. Secondary catalysts were found to be highly effective for conversion of biomass to specific gas products: synthesis gases and methane-rich gas. With an active catalyst, equilibrium gas composition are obtained, and all liquid pyrolysis products are converted to gases. The major cause of catalyst deactivation was carbon deposition, or coking. Loss of surface area by sintering was also inportant. Catalyst deactivation by sulfur poisoning was observed when bagasse was used as the feedstock for catalytic gasification. Mechanisms of catalyst activity and deactivation are discussed. Model compounds (methane, ethylene, and phenol) were used to determine coking behavior of catalysts. Carbon deposition is more prevalent with ethylene and phenol than with methane. Catalyst formulations that are resistant to carbon deposition are presented. 60 references, 10 figures, 21 tables.

  9. WABASH RIVER COAL GASIFICATION REPOWERING PROJECT

    SciTech Connect

    Unknown

    2000-09-01

    The close of 1999 marked the completion of the Demonstration Period of the Wabash River Coal Gasification Repowering Project. This Final Report summarizes the engineering and construction phases and details the learning experiences from the first four years of commercial operation that made up the Demonstration Period under Department of Energy (DOE) Cooperative Agreement DE-FC21-92MC29310. This 262 MWe project is a joint venture of Global Energy Inc. (Global acquired Destec Energy's gasification assets from Dynegy in 1999) and PSI Energy, a part of Cinergy Corp. The Joint Venture was formed to participate in the Department of Energy's Clean Coal Technology (CCT) program and to demonstrate coal gasification repowering of an existing generating unit impacted by the Clean Air Act Amendments. The participants jointly developed, separately designed, constructed, own, and are now operating an integrated coal gasification combined-cycle power plant, using Global Energy's E-Gas{trademark} technology (E-Gas{trademark} is the name given to the former Destec technology developed by Dow, Destec, and Dynegy). The E-Gas{trademark} process is integrated with a new General Electric 7FA combustion turbine generator and a heat recovery steam generator in the repowering of a 1950's-vintage Westinghouse steam turbine generator using some pre-existing coal handling facilities, interconnections, and other auxiliaries. The gasification facility utilizes local high sulfur coals (up to 5.9% sulfur) and produces synthetic gas (syngas), sulfur and slag by-products. The Project has the distinction of being the largest single train coal gasification combined-cycle plant in the Western Hemisphere and is the cleanest coal-fired plant of any type in the world. The Project was the first of the CCT integrated gasification combined-cycle (IGCC) projects to achieve commercial operation.

  10. Development of solar coal gasification technology

    SciTech Connect

    Adinberg, R.; Epstein, M.

    1996-12-31

    This paper describes an approach to the development and characterization of a solar-assisted coal gasification plant. Two solar receivers for steam coal gasification, both on a sub pilot scale, have been designed and set up at the Weizmann Institute`s solar facilities for tests under the conditions of highly concentrated solar radiation. In spite of the fact that chemical reactors of different types, one-tubular and the second-volumetric, have been installed in each of these receivers, they have in common the integration of a reactor and associated steam generator into one complex solar thermal system. The receiver constructed of a reaction tube coupled with a superheated steam generator provides processing of grained carbonaceous materials at temperature as high as 900--950 C with a sufficiently high rate of the syngas yield. Results from a series of the windowed reactor/receiver tests are also successful, demonstrating the suitability of this reactor for operating in a wide range of conditions required for coal gasification. Being designed in a certain degree of simplicity, that is adequate to the present stage of problem initiation, the receivers employed need to be optimized in order to achieve considerable efficiency of solar thermal power conversion into the energy of product gas. Results show that the temperature of process steam can strongly influence the system performance.

  11. Solar coal gasification reactor with pyrolysis gas recycle

    DOEpatents

    Aiman, William R.; Gregg, David W.

    1983-01-01

    Coal (or other carbonaceous matter, such as biomass) is converted into a duct gas that is substantially free from hydrocarbons. The coal is fed into a solar reactor (10), and solar energy (20) is directed into the reactor onto coal char, creating a gasification front (16) and a pyrolysis front (12). A gasification zone (32) is produced well above the coal level within the reactor. A pyrolysis zone (34) is produced immediately above the coal level. Steam (18), injected into the reactor adjacent to the gasification zone (32), reacts with char to generate product gases. Solar energy supplies the energy for the endothermic steam-char reaction. The hot product gases (38) flow from the gasification zone (32) to the pyrolysis zone (34) to generate hot char. Gases (38) are withdrawn from the pyrolysis zone (34) and reinjected into the region of the reactor adjacent the gasification zone (32). This eliminates hydrocarbons in the gas by steam reformation on the hot char. The product gas (14) is withdrawn from a region of the reactor between the gasification zone (32) and the pyrolysis zone (34). The product gas will be free of tar and other hydrocarbons, and thus be suitable for use in many processes.

  12. Solar coal gasification reactor with pyrolysis gas recycle

    SciTech Connect

    Aiman, W.R.; Gregg, D.W.

    1983-11-15

    Coal (or other carbonaceous matter, such as biomass) is converted into a product gas that is substantially free from hydrocarbons. The coal is fed into a solar reactor and solar energy is directed into the reactor onto coal char, creating a gasification front and a pyrolysis front. A gasification zone is produced well above the coal level within the reactor. A pyrolysis zone is produced immediately above the coal level. Steam, injected into the reactor adjacent to the gasification zone, reacts with char to generate product gases. Solar energy supplies the energy for the endothermic steam-char reaction. The hot product gases flow from the gasification zone to the pyrolysis zone to generate hot char. Gases are withdrawn from the pyrolysis zone and reinjected into the region of the reactor adjacent the gasification zone. This eliminates hydrocarbons in the gas by steam reformation on the hot char. The product gas is withdrawn from a region of the reactor between the gasification zone and the pyrolysis zone. The product gas will be free of tar and other hydrocarbons, and thus be suitable for use in many processes.

  13. First U. S. coal gasification facility in commercial operation

    SciTech Connect

    Not Available

    1984-11-01

    This paper describes the first commercial scale coal gasification plant in America, located in Mercer County, North Dakota. Seven of the fourteen gasifier vessels have been operating, producing the medium-Btu raw gas steam necessary for further processing into pipeline quality gas. Coal gasification technology is by means of the Lurgi process. The complex, estimated at about $2.1 billion, is diagrammed. Plant input and output is also shown. There are 125 million recoverable tons of lignite with sufficient reserves for expansion as input for gasification. The complex is composed of numerous processing units and a block flow diagram of the complex is given.

  14. Wabash River coal gasification repowering project: Public design report

    SciTech Connect

    1995-07-01

    The Wabash River Coal Gasification Repowering Project (the Project), conceived in October of 1990 and selected by the US Department of Energy as a Clean Coal IV demonstration project in September 1991, is expected to begin commercial operations in August of 1995. The Participants, Destec Energy, Inc., (Destec) of Houston, Texas and PSI Energy, Inc., (PSI) of Plainfield, Indiana, formed the Wabash River Coal Gasification Repowering Project Joint Venture (the JV) to participate in the DOE`s Clean Coal Technology (CCT) program by demonstrating the coal gasification repowering of an existing 1950`s vintage generating unit affected by the Clean Air Act Amendments (CAAA). The Participants, acting through the JV, signed the Cooperative Agreement with the DOE in July 1992. The Participants jointly developed, and separately designed, constructed, own, and will operate an integrated coal gasification combined cycle (CGCC) power plant using Destec`s coal gasification technology to repower Unit {number_sign}1 at PSI`s Wabash River Generating Station located in Terre Haute, Indiana. PSI is responsible for the new power generation facilities and modification of the existing unit, while Destec is responsible for the coal gasification plant. The Project demonstrates integration of the pre-existing steam turbine generator, auxiliaries, and coal handling facilities with a new combustion turbine generator/heat recovery steam generator tandem and the coal gasification facilities.

  15. Process for fixed bed coal gasification

    DOEpatents

    Sadowski, Richard S.

    1992-01-01

    The combustion of gas produced from the combination of coal pyrolysis and gasification involves combining a combustible gas coal and an oxidant in a pyrolysis chamber and heating the components to a temperature of at least 1600.degree. F. The products of coal pyrolysis are dispersed from the pyrolyzer directly into the high temperature gasification region of a pressure vessel. Steam and air needed for gasification are introduced in the pressure vessel and the materials exiting the pyrolyzer flow down through the pressure vessel by gravity with sufficient residence time to allow any carbon to form carbon monoxide. Gas produced from these reactions are then released from the pressure vessel and ash is disposed of.

  16. Production of Hydrogen from Underground Coal Gasification

    DOEpatents

    Upadhye, Ravindra S.

    2008-10-07

    A system of obtaining hydrogen from a coal seam by providing a production well that extends into the coal seam; positioning a conduit in the production well leaving an annulus between the conduit and the coal gasification production well, the conduit having a wall; closing the annulus at the lower end to seal it from the coal gasification cavity and the syngas; providing at least a portion of the wall with a bifunctional membrane that serves the dual purpose of providing a catalyzing reaction and selectively allowing hydrogen to pass through the wall and into the annulus; and producing the hydrogen through the annulus.

  17. Solar heated fluidized bed gasification system

    NASA Technical Reports Server (NTRS)

    Qader, S. A. (Inventor)

    1981-01-01

    A solar-powered fluidized bed gasification system for gasifying carbonaceous material is presented. The system includes a solar gasifier which is heated by fluidizing gas and steam. Energy to heat the gas and steam is supplied by a high heat capacity refractory honeycomb which surrounds the fluid bed reactor zone. The high heat capacity refractory honeycomb is heated by solar energy focused on the honeycomb by solar concentrator through solar window. The fluid bed reaction zone is also heated directly and uniformly by thermal contact of the high heat capacity ceramic honeycomb with the walls of the fluidized bed reactor. Provisions are also made for recovering and recycling catalysts used in the gasification process. Back-up furnace is provided for start-up procedures and for supplying heat to the fluid bed reaction zone when adequate supplies of solar energy are not available.

  18. Apparatus and method for solar coal gasification

    DOEpatents

    Gregg, David W.

    1980-01-01

    Apparatus for using focused solar radiation to gasify coal and other carbonaceous materials. Incident solar radiation is focused from an array of heliostats onto a tower-mounted secondary mirror which redirects the focused solar radiation down through a window onto the surface of a vertically-moving bed of coal, or a fluidized bed of coal, contained within a gasification reactor. The reactor is designed to minimize contact between the window and solids in the reactor. Steam introduced into the gasification reactor reacts with the heated coal to produce gas consisting mainly of carbon monoxide and hydrogen, commonly called "synthesis gas", which can be converted to methane, methanol, gasoline, and other useful products. One of the novel features of the invention is the generation of process steam at the rear surface of the secondary mirror.

  19. Fundamental studies of catalytic gasification

    SciTech Connect

    Heinemann, H.; Somorjai, G.A.

    1991-03-01

    Studies of the catalytic steam gasification of carbon solids continued. A considerable number of important findings have been made. Recently limited experimentation has been carried out on the production of C{sub 2} hydrocarbons from methane in the presence of Ca/K/Ni oxide catalysts and of oxygen, carbon and water. The main finding thus far has been that C{sub 2} yields of 10--13% can be obtained at about 600{degrees}C or 150{degrees} lower temperature than described in the literature for similar yields. Yields of 7--10% C{sub 2} hydrocarbons at 99+% selectivity have been obtained. The presence of water and small amounts of oxygen is essential. Yields of this magnitude may be attractive since there is no loss of methane to valueless by-products, no purification of the recycle steam is required and no oxygen is used to burn methane. Further improvement in yields by catalyst and operating conditions modification will be investigated. It is also intended to clarify the chemistry which inhibits burning of methane to carbon oxides. Work is discussed on gasification of petroleum cokes and oxidative methane coupling. 8 figs., 2 tabs.

  20. Apparatus for solar coal gasification

    DOEpatents

    Gregg, D.W.

    1980-08-04

    Apparatus for using focused solar radiation to gasify coal and other carbonaceous materials is described. Incident solar radiation is focused from an array of heliostats through a window onto the surface of a moving bed of coal, contained within a gasification reactor. The reactor is designed to minimize contact between the window and solids in the reactor. Steam introduced into the gasification reactor reacts with the heated coal to produce gas consisting mainly of carbon monoxide and hydrogen, commonly called synthesis gas, which can be converted to methane, methanol, gasoline, and other useful products. One of the novel features of the invention is the generation of process steam in one embodiment at the rear surface of a secondary mirror used to redirect the focused sunlight. Another novel feature of the invention is the location and arrangement of the array of mirrors on an inclined surface (e.g., a hillside) to provide for direct optical communication of said mirrors and the carbonaceous feed without a secondary redirecting mirror.

  1. Mathematical Modelling of Coal Gasification Processes

    NASA Astrophysics Data System (ADS)

    Sundararajan, T.; Raghavan, V.; Ajilkumar, A.; Vijay Kumar, K.

    2017-07-01

    Coal is by far the most commonly employed fuel for electrical power generation around the world. While combustion could be the route for coal utilization for high grade coals, gasification becomes the preferred process for low grade coals having higher composition of volatiles or ash. Indian coals suffer from high ash content-nearly 50% by weight in some cases. Instead of transporting such high ash coals, it is more energy efficient to gasify the coal and transport the product syngas. Integrated Gasification Combined Cycle (IGCC) plants and Underground Gasification of coal have become attractive technologies for the best utilization of high ash coals. Gasification could be achieved in fixed beds, fluidized beds and entrained beds; faster rates of gasification are possible in fluidized beds and entrained flow systems, because of the small particle sizes and higher gas velocities. The media employed for gasification could involve air/oxygen and steam. Use of oxygen will yield relatively higher calorific value syngas because of the absence of nitrogen. Sequestration of the carbon dioxide after the combustion of the syngas is also easier, if oxygen is used for gasification. Addition of steam can increase hydrogen yield in the syngas and thereby increase the calorific value also. Gasification in the presence of suitable catalysts can increase the composition of methane in the product gas. Several competing heterogenous and homogenous reactions occur during coal major heterogenous reaction pathways, while interactions between carbon monoxide, oxygen, hydrogen, water vapour, methane and carbon dioxide result in several simultaneous gas-phase (homogenous) reactions. The overall product composition of the coal gasification process depends on the input reactant composition, particle size and type of gasifier, and pressure and temperature of the gasifier. The use of catalysts can also selectively change the product composition. At IIT Madras, over the last one decade, both

  2. Biomass gasification: yesterday, today, and tomorrow

    SciTech Connect

    Reed, T.B.

    1980-03-01

    The solid fuels, biomass and coal, can be converted by gasification into clean gaseous fuels that are easier to distribute and required for many technical processes. The simplest method of conversion is air gasification, producing a low-energy gas well suited for direct-heat or engine applications but unsuitable for pipeline use. Oxygen gasification produces a medium-energy gas composed primarily of CO and H/sub 2/, which can be used industrial pipelines for operation of turbines for power and heat cogeneration or for chemical synthesis of methanol or ammonia. Steam or hydrogen gasification are also possible but external heat and energy sources are required. Slow pyrolysis produces a medium-energy gas, charcoal, and oil. Gases resulting from fast pyrolysis contain a high concentration of olefins (primarily ethylene), which are quite useful for synthesis of fuels or chemicals. This paper presents some of the most pertinent material from the three-volume SERI report, A Survey of Biomass Gasification.

  3. Apparatus for fixed bed coal gasification

    DOEpatents

    Sadowski, Richard S.

    1992-01-01

    An apparatus for fixed-bed coal gasification is described in which coal such as caking coal is continuously pyrolyzed with clump formation inhibited, by combining the coal with a combustible gas and an oxidant, and then continually feeding the pyrolyzed coal under pressure and elevated temperature into the gasification region of a pressure vessel. The materials in the pressure vessel are allowed to react with the gasifying agents in order to allow the carbon contents of the pyrolyzed coal to be completely oxidized. The combustion of gas produced from the combination of coal pyrolysis and gasification involves combining a combustible gas coal and an oxidant in a pyrolysis chamber and heating the components to a temperature of at least 1600.degree. F. The products of coal pyrolysis are dispersed from the pyrolyzer directly into the high temperature gasification region of a pressure vessel. Steam and air needed for gasification are introduced in the pressure vessel and the materials exiting the pyrolyzer flow down through the pressure vessel by gravity with sufficient residence time to allow any carbon to form carbon monoxide. Gas produced from these reactions are then released from the pressure vessel and ash is disposed of.

  4. Gasification: redefining clean energy

    SciTech Connect

    2008-05-15

    This booklet gives a comprehensive overview of how gasification is redefining clean energy, now and in the future. It informs the general public about gasification in a straight-forward, non-technical manner.

  5. 2010 Worldwide Gasification Database

    DOE Data Explorer

    The 2010 Worldwide Gasification Database describes the current world gasification industry and identifies near-term planned capacity additions. The database lists gasification projects and includes information (e.g., plant location, number and type of gasifiers, syngas capacity, feedstock, and products). The database reveals that the worldwide gasification capacity has continued to grow for the past several decades and is now at 70,817 megawatts thermal (MWth) of syngas output at 144 operating plants with a total of 412 gasifiers.

  6. Barium carbonate catalysis of carbon gasification

    SciTech Connect

    Ersolmaz, C.; Falconer, J.L.

    1985-01-01

    The interaction of barium carbonate with carbon black was studied to understand catalyzed CO/sub 2/ gasification of carbon. Temperature-programmed reaction with isotopic labeling of the carbonate and the carbon showed that carbon dramatically accelerated with rate of BaCO/sub 3/ decomposition to form BaO and CO/sub 2/, which rapidly gasified carbon to form CO. Pure BaCO/sub 3/ was observed to exchange carbon dioxide with the gas-phase, and the exchange rate was significantly increased by carbon at higher temperatures, due to formation of a carbon-carbonate complex. The interaction of BaCO/sub 3/ and C to form a complex occurred well below gasification temperatures, and BaCO/sub 3/ did not decompose until after gasification began and the gas phase CO/sub 2/ concentration was low.

  7. Considerations on coal gasification

    NASA Technical Reports Server (NTRS)

    Franzen, J. E.

    1978-01-01

    Commercial processes for the gasification of coal with oxygen are discussed. The Koppers-Totzek process for the gasification of coal dust entrained in a stream of gasifying agents is described in particular detail. The outlook for future applications of coal gasification is presented.

  8. Gasification at Navy Bases.

    DTIC Science & Technology

    1978-07-01

    Battalion Center at Port Hueneme, CA. The title of the contract was ’ Coal Gasification Feasibility Study.’ Coal gasification is recognized as a way...operated. A conceptual design study comparing coal gasification with central direct coal-fired boilers at five bases was performed.

  9. Gasification Mechanism of Carbon with Supercritical Water at Very High Pressures: Effects on H2 Production.

    PubMed

    Martin-Sanchez, Nicolas; Salvador, Francisco; Sanchez-Montero, M Jesus; Izquierdo, Carmen

    2014-08-07

    The scarce data concerning the gasification of carbonaceous solids with supercritical water (SCW) suggest the great potential of this method to produce a valuable green fuel such as H2. However, the extraordinary properties of SCW have not been properly applied to H2 production because the mechanism that governs gasification under these conditions remains unclear. Here, we present a study in which this reaction is explored within the largest pressure range ever assayed in this field, from 1 to 1000 bar. The amplitude of the experimental conditions investigated highlights the various pathways that govern gasification with steam and SCW. Under supercritical conditions, the clusters formed around the superficial groups of the solid reduce the energetic requirements for gasification and generate CO2 as a primary product of the reaction. Consequently, gasification with SCW is significantly faster than that using steam, and the produced gases are richer and more appropriate to obtain pure H2.

  10. Distribution of nitrogen species during vitrinite pyrolysis and gasification

    SciTech Connect

    Lin, J.Y.; Li, W.Y.; Chang, L.P.; Feng, J.; Zhao, W.; Xie, K.C.

    2006-08-15

    The formation of HCN and NH3 during pyrolysis in Ar and gasification in CO{sub 2} and steam/Ar was investigated. Vitrinites were separated and purified from different rank coal from lignite to anthracite. Pyrolysis and gasification were carried out in the drop-tube/fixed-bed reactor at temperatures of 600-900{sup o}C. Results showed that with increase of reaction temperature the yield of HCN increased significantly during pyrolysis and gasification. Decrease of coal rank also increased the yield of HCN. Vitrinite from lower rank of coal with high volatile content released more HCN. The yield of NH3 was the highest at 800 {sup o}C during pyrolysis and gasification. And the yield of NH3 from gasification in steam/Ar was far higher than that from gasification in CO{sub 2}, where the hydrogen radicals play a key role. Nitrogen retained in char was also investigated. The yield of char-N decreased with an increase of pyrolysis temperature. Vitrinite from lower rank coal had lower yield of char-N than that from the high rank coal.

  11. Hydrogen manufacture by Lurgi gasification of Oklahoma coal

    NASA Technical Reports Server (NTRS)

    1975-01-01

    Advantages and disadvantages of using the Lurgi gasification process to produce hydrogen from Oklahoma coal are listed. Special attention was given to the production of heat for the process; heat is generated by burning part of pretreated coal in the steam generator. Overall performance of the Lurgi process is summarized in tabular form.

  12. Hydrogen manufacture by Lurgi gasification of Oklahoma coal

    NASA Technical Reports Server (NTRS)

    1975-01-01

    Advantages and disadvantages of using the Lurgi gasification process to produce hydrogen from Oklahoma coal are listed. Special attention was given to the production of heat for the process; heat is generated by burning part of pretreated coal in the steam generator. Overall performance of the Lurgi process is summarized in tabular form.

  13. Hydrogen production via the KBW gasification process

    SciTech Connect

    Michaels, H.J.; Cannon, J.F.; Probert, P.B.

    1982-03-01

    In October, 1981, Koppers Company, Inc. and the Babcock and Wilcox Company (an operating unit of McDermott, Inc.) formed a joint venture, KBW Gasification Systems, Inc. to serve the expanding synthetic fuels market. KBW is offering commercially an atmospheric pressure, oxygen blown, slagging type entrained flow gasification system. The KBW coal gasification system was designed to offer the synthetic fuels industry an efficient, reliable and advanced system that uses proven modern technology. It can gasify any rank of coal. This includes both Eastern and Western U.S. Coals. Caking properties of the coal do not affect the gasification process. The KBW gasifier can handle wide variations in ash quantity, ash fusion temperature, and sulfur content. It can gasify 100 percent of the mine output. It has major environmental advantages. Tar, phenols, and heavy hydrocarbons are not produced in the KBW gasifier because of the high gasification temperature. It does not produce methane. This eliminates the need for costly and energy intensive steam reforming. It is based on design data, knowledge, and experience possessed by Koppers and Babcock and Wilcox in the areas of coal preparation and handling, mass transfer, heat transfer equipment fabrication, and plant construction. The KBW gasifier has a larger internal volume than existing entrained flow gasifiers. This results in high throughput rates. Both the KBW gasifier and heat recovery boiler use components that have been proven through years of fabrication and service. Membrane walls constructed of vertical, water cooled tubes (which have been widely used in boilers) are used in the KBW gasifier and heat recovery boiler. This feature enables the gasifier to produce high pressure saturated steam that is subsequently superheated in the heat recovery boiler. The water cooled tubes can withstand much higher heat fluxes than jacket type cooling systems while assuring nucleate boiling.

  14. Second stage gasifier in staged gasification and integrated process

    DOEpatents

    Liu, Guohai; Vimalchand, Pannalal; Peng, Wan Wang

    2015-10-06

    A second stage gasification unit in a staged gasification integrated process flow scheme and operating methods are disclosed to gasify a wide range of low reactivity fuels. The inclusion of second stage gasification unit operating at high temperatures closer to ash fusion temperatures in the bed provides sufficient flexibility in unit configurations, operating conditions and methods to achieve an overall carbon conversion of over 95% for low reactivity materials such as bituminous and anthracite coals, petroleum residues and coke. The second stage gasification unit includes a stationary fluidized bed gasifier operating with a sufficiently turbulent bed of predefined inert bed material with lean char carbon content. The second stage gasifier fluidized bed is operated at relatively high temperatures up to 1400.degree. C. Steam and oxidant mixture can be injected to further increase the freeboard region operating temperature in the range of approximately from 50 to 100.degree. C. above the bed temperature.

  15. Calculation of the fixed bed coal gasification regimes by the use of thermodynamic model with macrokinetic constraints

    NASA Astrophysics Data System (ADS)

    Donskoi, I. G.; Keiko, A. V.; Kozlov, A. N.; Svishchev, D. A.; Shamanskii, V. A.

    2013-12-01

    We discuss an equilibrium model of a fixed-bed solid fuel gasification process that takes into account macrokinetic constraints imposed on the rates of heterophase processes and allows the pyrolysis and gasification processes to be described in a fairly simple manner with the use of thermal analysis data. The results of calculations are compared with the measured parameters characterizing the Azeisk coal steam-air gasification process that were obtained in experiments on a laboratory setup.

  16. Method of steam reforming methanol to hydrogen

    DOEpatents

    Beshty, Bahjat S.

    1990-01-01

    The production of hydrogen by the catalyzed steam reforming of methanol is accomplished using a reformer of greatly reduced size and cost wherein a mixture of water and methanol is superheated to the gaseous state at temperatures of about 800.degree. to about 1,100.degree. F. and then fed to a reformer in direct contact with the catalyst bed contained therein, whereby the heat for the endothermic steam reforming reaction is derived directly from the superheated steam/methanol mixture.

  17. Gasification Characteristics and Kinetics of Coke with Chlorine Addition

    NASA Astrophysics Data System (ADS)

    Wang, Cui; Zhang, Jianliang; Jiao, Kexin; Liu, Zhengjian; Chou, Kuochih

    2017-10-01

    The gasification process of metallurgical coke with 0, 1.122, 3.190, and 7.132 wt pct chlorine was investigated through thermogravimetric method from ambient temperature to 1593 K (1320 °C) in purified CO2 atmosphere. The variations in the temperature parameters that T i decreases gradually with increasing chlorine, T f and T max first decrease and then increase, but both in a downward trend indicated that the coke gasification process was catalyzed by the chlorine addition. Then the kinetic model of the chlorine-containing coke gasification was obtained through the advanced determination of the average apparent activation energy, the optimal reaction model, and the pre-exponential factor. The average apparent activation energies were 182.962, 118.525, 139.632, and 111.953 kJ/mol, respectively, which were in the same decreasing trend with the temperature parameters analyzed by the thermogravimetric method. It was also demonstrated that the coke gasification process was catalyzed by chlorine. The optimal kinetic model to describe the gasification process of chlorine-containing coke was the Šesták Berggren model using Málek's method, and the pre-exponential factors were 6.688 × 105, 2.786 × 103, 1.782 × 104, and 1.324 × 103 min-1, respectively. The predictions of chlorine-containing coke gasification from the Šesták Berggren model were well fitted with the experimental data.

  18. Gasification of Woody Biomass.

    PubMed

    Dai, Jianjun; Saayman, Jean; Grace, John R; Ellis, Naoko

    2015-01-01

    Interest in biomass to produce heat, power, liquid fuels, hydrogen, and value-added chemicals with reduced greenhouse gas emissions is increasing worldwide. Gasification is becoming a promising technology for biomass utilization with a positive environmental impact. This review focuses specifically on woody biomass gasification and recent advances in the field. The physical properties, chemical structure, and composition of biomass greatly affect gasification performance, pretreatment, and handling. Primary and secondary catalysts are of key importance to improve the conversion and cracking of tars, and lime-enhanced gasification advantageously combines CO2 capture with gasification. These topics are covered here, including the reaction mechanisms and biomass characterization. Experimental research and industrial experience are investigated to elucidate concepts, processes, and characteristics of woody biomass gasification and to identify challenges.

  19. Gasification. 2nd. ed.

    SciTech Connect

    Christopher Higman; Maarten van der Burgt

    2008-02-15

    This book covers gasification as a comprehensive topic, covering its many uses, from refining, to natural gas, to coal. It provides an overview of commercial processes and covers applications relevant to today's demands. The new edition is expanded and provides more detail on the integration issues for current generation, state-of-the-art Integrated Gasification Combined Cycles (IGCC); CO{sub 2} capture in the IGCC context addressing the issues of pre-investment and retrofitting as well as defining what the term 'CO{sub 2} capture ready' might mean in practice; issues of plant reliability, availability and maintainability (RAM) including as evaluation of feedback from existing plants; implementation of fuel cell technology in IGCC concepts. Contents are: Introduction; The Thermodynamics of Gasification; The Kinetics of Gasification and Reactor Theory; Feedstocks and Feedstock Characteristics; Gasification Processes; Practical Issues; Applications; Auxiliary Technologies; Economics, environmental, and Safety Issues; Gasification and the Future. 5 apps.

  20. Gasification-based biomass

    SciTech Connect

    None, None

    2009-01-18

    The gasification-based biomass section of the Renewable Energy Technology Characterizations describes the technical and economic status of this emerging renewable energy option for electricity supply.

  1. Solar coal gasification

    NASA Astrophysics Data System (ADS)

    Gregg, D. W.; Aiman, W. R.; Otsuki, H. H.; Thorsness, C. B.

    1980-01-01

    A preliminary evaluation of the technical and economic feasibility of solar coal gasification has been performed. The analysis indicates that the medium-Btu product gas from a solar coal-gasification plant would not only be less expensive than that from a Lurgi coal-gasification plant but also would need considerably less coal to produce the same amount of gas. A number of possible designs for solar coal-gasification reactors are presented. These designs allow solar energy to be chemically stored while at the same time coal is converted to a clean-burning medium-Btu gas.

  2. Thermodynamic analysis of coal gasification processes

    NASA Astrophysics Data System (ADS)

    Singh, S. P.; Weil, S. A.; Babu, S. P.

    1980-09-01

    Thermodynamic analysis for evaluating and improving coal gasification process efficiency requires estimation of enthalpy, entropy, and availability transformations in various process steps. A compilation of procedures and data relevant to coal gasification processes is presented for calculating the above thermodynamic properties. Enthalpy and availability transformations are estimated for significant process steps in the HYGAS process for producing substitute natural gas from coal. The thermal efficiencies based on the first law of thermodynamics are compared with the availability efficiencies based on the second law. Work intensive process steps, such as gas compression and separation, are shown to have extremely low thermal efficiencies and fairly high availability efficiencies. Heat intensive process steps, such as steam generation, have high thermal efficiencies but generally poor availability efficiencies.

  3. Technology of Gasification of Liquefied Natural Gas

    NASA Astrophysics Data System (ADS)

    Tonkonog, V. G.; Bayanov, I. M.; Tonkonog, M. I.; Mubarakshin, B. R.

    2016-07-01

    A flow diagram of gasification of a cryogenic liquid, which is based on the utilization of the liquid's internal energy to obtain a vapor phase, has been presented. The limiting steam fractions of the two-phase flow in a gasifier have been evaluated as applied to the problems of gasification of methane. Consideration has been given to the conditions of phase separation in the field of mass forces. A numerical scheme of solution of a system of gasdynamic equations for the two-phase flow in a cylindrical coordinate system in a three-dimensional formulation has been implemented. The results of numerical modeling of the conditions of precipitation of particles with a diameter of 2 to 10 μm from a swirling dispersed flow have been presented; the role of the particle size in the dynamics of the process of phase separation has been established.

  4. Chemical looping coal gasification with calcium ferrite and barium ferrite via solid--solid reactions

    SciTech Connect

    Siriwardane, Ranjani; Tian, Hanjing; Richards, George

    2016-01-01

    Coal gasification to produce synthesis gas by chemical looping was investigated with two oxygen carriers, barium ferrite (BaFe2O4) and calcium ferrite (CaFe2O4). Thermo-gravimetric analysis (TGA) and fixed-bed flow reactor data indicated that a solid–solid interaction occurred between oxygen carriers and coal to produce synthesis gas. Both thermodynamic analysis and experimental data indicated that BaFe2O4 and CaFe2O4 have high reactivity with coal but have a low reactivity with synthesis gas, which makes them very attractive for the coal gasification process. Adding steam increased the production of hydrogen (H2) and carbon monoxide (CO), but carbon dioxide (CO2) remained low because these oxygen carriers have minimal reactivity with H2 and CO. Therefore, the combined steam–oxygen carrier produced the highest quantity of synthesis gas. It appeared that neither the water–gas shift reaction nor the water splitting reaction promoted additional H2 formation with the oxygen carriers when steam was present. Wyodak coal, which is a sub-bituminous coal, had the best gasification yield with oxygen carrier–steam while Illinois #6 coal had the lowest. The rate of gasification and selectivity for synthesis gas production was significantly higher when these oxygen carriers were present during steam gasification of coal. The rates and synthesis gas yields during the temperature ramps of coal–steam with oxygen carriers were better than with gaseous oxygen.

  5. Tar Management and Recycling in Biomass Gasification and Syngas Purification

    NASA Astrophysics Data System (ADS)

    McCaffrey, Zach

    Removal of tars is critical to the design and operation of biomass gasification systems as most syngas utilization processing equipment (e.g. internal combustion engines, gas turbines, fuel cells, and liquid fuel synthesis reactors) have a low tolerance for tar. Capturing and disposal of tar is expensive due to equipment costs, high hazardous waste disposal costs where direct uses cannot be found, and system energy losses incurred. Water scrubbing is an existing technique commonly used in gasification plants to remove contaminants and tar; however using water as the absorbent is non-ideal as tar compounds have low or no water solubility. Hydrophobic solvents can improve scrubber performance and this study evaluated tar solubility in selected solvents using slip-streams of untreated syngas from a laboratory fluidized bed reactor operated on almond composite feedstock using both air and steam gasification. Tar solubility was compared with Hansen's solubility theory to examine the extent to which the tar removal can be predicted. As collection of tar without utilization leads to a hazardous waste problem, the study investigated the effects of recycling tars back into the gasifier for destruction. Prior to experiments conducted on tar capture and recycle, characterizations of the air and steam gasification of the almond composite mix were made. This work aims to provide a better understanding of tar collection and solvent selection for wet scrubbers, and to provide information for designing improved tar management systems for biomass gasification.

  6. Numerical investigation of the staged gasification of wet wood

    NASA Astrophysics Data System (ADS)

    Donskoi, I. G.; Kozlov, A. N.; Svishchev, D. A.; Shamanskii, V. A.

    2017-04-01

    Gasification of wooden biomass makes it possible to utilize forestry wastes and agricultural residues for generation of heat and power in isolated small-scale power systems. In spite of the availability of a huge amount of cheap biomass, the implementation of the gasification process is impeded by formation of tar products and poor thermal stability of the process. These factors reduce the competitiveness of gasification as compared with alternative technologies. The use of staged technologies enables certain disadvantages of conventional processes to be avoided. One of the previously proposed staged processes is investigated in this paper. For this purpose, mathematical models were developed for individual stages of the process, such as pyrolysis, pyrolysis gas combustion, and semicoke gasification. The effect of controlling parameters on the efficiency of fuel conversion into combustible gases is studied numerically using these models. For the controlling parameter are selected heat inputted into a pyrolysis reactor, the excess of oxidizer during gas combustion, and the wood moisture content. The process efficiency criterion is the gasification chemical efficiency accounting for the input of external heat (used for fuel drying and pyrolysis). The generated regime diagrams represent the gasification efficiency as a function of controlling parameters. Modeling results demonstrate that an increase in the fraction of heat supplied from an external source can result in an adequate efficiency of the wood gasification through the use of steam generated during drying. There are regions where it is feasible to perform incomplete combustion of the pyrolysis gas prior to the gasification. The calculated chemical efficiency of the staged gasification is as high as 80-85%, which is 10-20% higher that in conventional single-stage processes.

  7. New projects for CCGTs with coal gasification (Review)

    NASA Astrophysics Data System (ADS)

    Olkhovskii, G. G.

    2016-10-01

    Perspectives of using coal in combined-cycle gas turbine units (CCGTs), which are significantly more efficient than steam power plants, have been associated with preliminary coal gasification for a long time. Due to gasification, purification, and burning the resulting synthesis gas at an increased pressure, there is a possibility to intensify the processes occurring in them and reduce the size and mass of equipment. Physical heat evolving from gasification can be used without problems in the steam circuit of a CCGT. The downside of these opportunities is that the unit becomes more complex and expensive, and its competitiveness is affected, which was not achieved for CCGT power plants with coal gasification built in the 1990s. In recent years, based on the experience with these CCGTs, several powerful CCGTs of the next generation, which used higher-output and cost-effective gas-turbine plants (GTPs) and more advanced systems of gasification and purification of synthesis gas, were either built or designed. In a number of cases, the system of gasification includes devices of CO vapor reforming and removal of the emitted CO2 at a high pressure prior to fuel combustion. Gasifiers with air injection instead of oxygen injection, which is common in coal chemistry, also find application. In this case, the specific cost of the power station considerably decreases (by 15% and more). In units with air injection, up to 40% air required for separation is drawn from the intermediate stage of the cycle compressor. The range of gasified coals has broadened. In order to gasify lignites in one of the projects, a transfer reactor was used. The specific cost of a CCGT with coal gasification rose in comparison with the period when such units started being designed, from 3000 up to 5500 dollars/kW.

  8. Plasma gasification of carbonaceous wastes: thermodynamic analysis and experiment

    NASA Astrophysics Data System (ADS)

    Messerle, V. E.; Mosse, A. L.; Ustimenko, A. B.

    2016-07-01

    Thermodynamic calculations of the plasma gasification process of carbonaceous wastes in air and steam ambient were carried out. A maximum yield of synthesis gas in such processes is predicted to be achieved at a temperature of 1600 K. On a specially developed plasma facility, plasma gasification experiments were performed for carbonaceous wastes. From the organic mass of carbonaceous waste and from its mineral mass, respectively, a high-calorific syngas and a neutral slag consisting predominantly of ferric carbide, calcium monosilicate, silica and iron, were obtained. A comparison between the experiment and the calculations has shown a good consistency between the data.

  9. Gasification: A Cornerstone Technology

    ScienceCinema

    Gary Stiegel

    2016-07-12

    NETL is a leader in the science and technology of gasification - a process for the conversion of carbon-based materials such as coal into synthesis gas (syngas) that can be used to produce clean electrical energy, transportation fuels, and chemicals efficiently and cost-effectively using domestic fuel resources. Gasification is a cornerstone technology of 21st century zero emissions powerplants

  10. Gasification: A Cornerstone Technology

    SciTech Connect

    Gary Stiegel

    2008-03-26

    NETL is a leader in the science and technology of gasification - a process for the conversion of carbon-based materials such as coal into synthesis gas (syngas) that can be used to produce clean electrical energy, transportation fuels, and chemicals efficiently and cost-effectively using domestic fuel resources. Gasification is a cornerstone technology of 21st century zero emissions powerplants

  11. Biomass thermochemical gasification: Experimental studies and modeling

    NASA Astrophysics Data System (ADS)

    Kumar, Ajay

    The overall goals of this research were to study the biomass thermochemical gasification using experimental and modeling techniques, and to evaluate the cost of industrial gas production and combined heat and power generation. This dissertation includes an extensive review of progresses in biomass thermochemical gasification. Product gases from biomass gasification can be converted to biopower, biofuels and chemicals. However, for its viable commercial applications, the study summarizes the technical challenges in the gasification and downstream processing of product gas. Corn stover and dried distillers grains with solubles (DDGS), a non-fermentable byproduct of ethanol production, were used as the biomass feedstocks. One of the objectives was to determine selected physical and chemical properties of corn stover related to thermochemical conversion. The parameters of the reaction kinetics for weight loss were obtained. The next objective was to investigate the effects of temperature, steam to biomass ratio and equivalence ratio on gas composition and efficiencies. DDGS gasification was performed on a lab-scale fluidized-bed gasifier with steam and air as fluidizing and oxidizing agents. Increasing the temperature resulted in increases in hydrogen and methane contents and efficiencies. A model was developed to simulate the performance of a lab-scale gasifier using Aspen Plus(TM) software. Mass balance, energy balance and minimization of Gibbs free energy were applied for the gasification to determine the product gas composition. The final objective was to optimize the process by maximizing the net energy efficiency, and to estimate the cost of industrial gas, and combined heat and power (CHP) at a biomass feedrate of 2000 kg/h. The selling price of gas was estimated to be 11.49/GJ for corn stover, and 13.08/GJ for DDGS. For CHP generation, the electrical and net efficiencies were 37 and 86%, respectively for corn stover, and 34 and 78%, respectively for DDGS. For

  12. Steaming Clean

    ERIC Educational Resources Information Center

    Hoverson, Rick

    2006-01-01

    Schools can provide a cleaner, more healthful school environment by simply combining heat and water. Steam vapor systems use only tap water with no chemicals added. Low-pressure (12 psi to 65 psi) steam vapor sanitizes and deodorizes. This process can then be used safely in many situations, but is especially suited for restrooms and food-service…

  13. Steaming Clean

    ERIC Educational Resources Information Center

    Hoverson, Rick

    2006-01-01

    Schools can provide a cleaner, more healthful school environment by simply combining heat and water. Steam vapor systems use only tap water with no chemicals added. Low-pressure (12 psi to 65 psi) steam vapor sanitizes and deodorizes. This process can then be used safely in many situations, but is especially suited for restrooms and food-service…

  14. Conceptual design report -- Gasification Product Improvement Facility (GPIF)

    SciTech Connect

    Sadowski, R.S.; Skinner, W.H.; House, L.S.; Duck, R.R.; Lisauskas, R.A.; Dixit, V.J.; Morgan, M.E.; Johnson, S.A.; Boni, A.A.

    1994-09-01

    The problems heretofore with coal gasification and IGCC concepts have been their high cost and historical poor performance of fixed-bed gasifiers, particularly on caking coals. The Gasification Product Improvement Facility (GPIF) project is being developed to solve these problems through the development of a novel coal gasification invention which incorporates pyrolysis (carbonization) with gasification (fixed-bed). It employs a pyrolyzer (carbonizer) to avoid sticky coal agglomeration caused in the conventional process of gradually heating coal through the 400 F to 900 F range. In so doing, the coal is rapidly heated sufficiently such that the coal tar exists in gaseous form rather than as a liquid. Gaseous tars are then thermally cracked prior to the completion of the gasification process. During the subsequent endothermic gasification reactions, volatilized alkali can become chemically bound to aluminosilicates in (or added to) the ash. To reduce NH{sub 3} and HCN from fuel born nitrogen, steam injection is minimized, and residual nitrogen compounds are partially chemically reduced in the cracking stage in the upper gasifier region. Assuming testing confirms successful deployment of all these integrated processes, future IGCC applications will be much simplified, require significantly less mechanical components, and will likely achieve the $1,000/kWe commercialized system cost goal of the GPIF project. This report describes the process and its operation, design of the plant and equipment, site requirements, and the cost and schedule. 23 refs., 45 figs., 23 tabs.

  15. CATALYTIC GASIFICATION OF COAL USING EUTECTIC SALT MIXTURES

    SciTech Connect

    Dr. Yaw D. Yeboah; Dr. Yong Xu; Dr. Atul Sheth; Dr. Pradeep Agrawal

    2001-12-01

    The Gas Research Institute (GRI) estimates that by the year 2010, 40% or more of U.S. gas supply will be provided by supplements including substitute natural gas (SNG) from coal. These supplements must be cost competitive with other energy sources. The first generation technologies for coal gasification e.g. the Lurgi Pressure Gasification Process and the relatively newer technologies e.g. the KBW (Westinghouse) Ash Agglomerating Fluidized-Bed, U-Gas Ash Agglomerating Fluidized-Bed, British Gas Corporation/Lurgi Slagging Gasifier, Texaco Moving-Bed Gasifier, and Dow and Shell Gasification Processes, have several disadvantages. These disadvantages include high severities of gasification conditions, low methane production, high oxygen consumption, inability to handle caking coals, and unattractive economics. Another problem encountered in catalytic coal gasification is deactivation of hydroxide forms of alkali and alkaline earth metal catalysts by oxides of carbon (CO{sub x}). To seek solutions to these problems, a team consisting of Clark Atlanta University (CAU, a Historically Black College and University, HBCU), the University of Tennessee Space Institute (UTSI) and Georgia Institute of Technology (Georgia Tech) proposed to identify suitable low melting eutectic salt mixtures for improved coal gasification. The research objectives of this project were to: Identify appropriate eutectic salt mixture catalysts for coal gasification; Assess agglomeration tendency of catalyzed coal; Evaluate various catalyst impregnation techniques to improve initial catalyst dispersion; Determine catalyst dispersion at high carbon conversion levels; Evaluate effects of major process variables (such as temperature, system pressure, etc.) on coal gasification; Evaluate the recovery, regeneration and recycle of the spent catalysts; and Conduct an analysis and modeling of the gasification process to provide better understanding of the fundamental mechanisms and kinetics of the process.

  16. Plasma-enhanced gasification of low-grade coals for compact power plants

    NASA Astrophysics Data System (ADS)

    Uhm, Han S.; Hong, Yong C.; Shin, Dong H.; Lee, Bong J.

    2011-10-01

    A high temperature of a steam torch ensures an efficient gasification of low-grade coals, which is comparable to that of high-grade coals. Therefore, the coal gasification system energized by microwaves can serve as a moderately sized power plant due to its compact and lightweight design. This plasma power plant of low-grade coals would be useful in rural or sparsely populated areas without access to a national power grid.

  17. Plasma-enhanced gasification of low-grade coals for compact power plants

    SciTech Connect

    Uhm, Han S.; Hong, Yong C.; Shin, Dong H.; Lee, Bong J.

    2011-10-15

    A high temperature of a steam torch ensures an efficient gasification of low-grade coals, which is comparable to that of high-grade coals. Therefore, the coal gasification system energized by microwaves can serve as a moderately sized power plant due to its compact and lightweight design. This plasma power plant of low-grade coals would be useful in rural or sparsely populated areas without access to a national power grid.

  18. CATALYTIC GASIFICATION OF COAL USING EUTECTIC SALT MIXTURES

    SciTech Connect

    Unknown

    1999-04-01

    at UTSI during this reporting period. Temperature was found to have a significant effect on the rate of gasification of coal. The rate of gasification increased up to 1400 F. Pressure did not have much effect on the gasification rates. The catalyst loading increased the gasification rate and approached complete conversion when 10 wt% of catalyst was added to the coal. Upon further increasing the catalyst amount to 20-wt% and above, there was no significant rise in gasification rate. The rate of gasification was lower for a 2:1 steam to char molar ratio (60%) compared to gasification rates at 3.4:1 molar ratio of steam-to-char where the conversion approached 100%. The characterization results of Georgia Tech are very preliminary and inconclusive and will be made available in the next report.

  19. Plasma chemical gasification of sewage sludge.

    PubMed

    Balgaranova, Janetta

    2003-02-01

    The possibility for plasma gasification of sewage sludge is investigated. Water steam is used as the plasma generating gas and as a chemical reagent. The experiments are carried out at a sludge to water steam ratio of 1 to 1.5 by weight, and at a plasma torch temperature of up to 2600 degrees C. The calculated average temperature in the reactor after mixing with the sludge particles is up to 1700 degrees C. Proximate and ultimate analyses of the sludge are given. The resulting gases are analysed by gas chromatography. High calorific gas containing mainly carbon monoxide (48% volume) and hydrogen (46% volume), as well as glass-like slag, is obtained. No water-soluble substances are detected within it. The amount of carbon dioxide produced is under 4% mass. No hydrocarbons are observed within the gas. The investigated process is environmentally safe, compact and shows a high rate of conversion.

  20. Solar heated fluidized bed gasification system

    SciTech Connect

    Frosch, R.A.; Qader, S.A.

    1981-09-22

    This solar-heated gasification system avoids the problems inherent in other solar processes (such as blackened solar-input windows and overheated zones on the reactor walls) by heating the fluidizing gas and steam in a solar-heat absorption zone before they enter the reactor. Energy to heat the gas and steam concentrates in high-heat-capacity refractory honeycomb that surrounds the fluidized-bed reactor zone. Solar concentrators focus the solar energy on the honeycomb through a solar window. The reaction zone is also heated directly and uniformly by thermal contact of the ceramic honeycomb with the walls of the reactor. The reactor handles such solids as coal and biomass.

  1. Studying the conversion of coals and sludges in superheated steam flow

    NASA Astrophysics Data System (ADS)

    Bogomolov, A. R.; Alekseev, M. V.; Sorokin, A. L.; Pribaturin, N. A.; Kagakin, E. I.; Shevyrev, S. A.

    2013-12-01

    Results from work on experimentally studying and numerically simulating gasification of lowgrade coals and wastes generated from the coal-mining industry by means of steam conversion are presented. The mass concentrations of the gas phase components H2 and CO obtained at different values of the steam flowrate-to-initial material feed ratio are determined from the calculation results.

  2. Thermal and biological gasification

    SciTech Connect

    Overend, R.P.; Rivard, C.J.

    1993-12-31

    Gasification is being developed to enable a diverse range of biomass resources to meet modern secondary energy uses, especially in the electrical utility sector. Biological or anaerobic gasification in US landfills has resulted in the installation of almost 500 MW(e) of capacity and represents the largest scale application of gasification technology today. The development of integrated gasification combined cycle generation for coal technologies is being paralleled by bagasse and wood thermal gasification systems in Hawaii and Scandinavia, and will lead to significant deployment in the next decade as the current scale-up activities are commercialized. The advantages of highly reactive biomass over coal in the design of process units are being realized as new thermal gasifiers are being scaled up to produce medium-energy-content gas for conversion to synthetic natural gas and transportation fuels and to hydrogen for use in fuel cells. The advent of high solids anaerobic digestion reactors is leading to commercialization of controlled municipal solid waste biological gasification rather than landfill application. In both thermal and biological gasification, high rate process reactors are a necessary development for economic applications that address waste and residue management and the production and use of new crops for energy. The environmental contribution of biomass in reducing greenhouse gas emission will also be improved.

  3. High Pressure Biomass Gasification

    SciTech Connect

    Agrawal, Pradeep K

    2016-07-29

    According to the Billion Ton Report, the U.S. has a large supply of biomass available that can supplement fossil fuels for producing chemicals and transportation fuels. Agricultural waste, forest residue, and energy crops offer potential benefits: renewable feedstock, zero to low CO2 emissions depending on the specific source, and domestic supply availability. Biomass can be converted into chemicals and fuels using one of several approaches: (i) biological platform converts corn into ethanol by using depolymerization of cellulose to form sugars followed by fermentation, (ii) low-temperature pyrolysis to obtain bio-oils which must be treated to reduce oxygen content via HDO hydrodeoxygenation), and (iii) high temperature pyrolysis to produce syngas (CO + H2). This last approach consists of producing syngas using the thermal platform which can be used to produce a variety of chemicals and fuels. The goal of this project was to develop an improved understanding of the gasification of biomass at high pressure conditions and how various gasification parameters might affect the gasification behavior. Since most downstream applications of synags conversion (e.g., alcohol synthesis, Fischer-Tropsch synthesis etc) involve utilizing high pressure catalytic processes, there is an interest in carrying out the biomass gasification at high pressure which can potentially reduce the gasifier size and subsequent downstream cleaning processes. It is traditionally accepted that high pressure should increase the gasification rates (kinetic effect). There is also precedence from coal gasification literature from the 1970s that high pressure gasification would be a beneficial route to consider. Traditional approach of using thermogravimetric analyzer (TGA) or high-pressure themogravimetric analyzer (PTGA) worked well in understanding the gasification kinetics of coal gasification which was useful in designing high pressure coal gasification processes. However

  4. Gasification Technologie: Opportunities & Challenges

    SciTech Connect

    Breault, R.

    2012-01-01

    This course has been put together to provide a single source document that not only reviews the historical development of gasification but also compares the process to combustion. It also provides a short discussion on integrated gasification and combined cycle processes. The major focus of the course is to describe the twelve major gasifiers being developed today. The hydrodynamics and kinetics of each are reviewed along with the most likely gas composition from each of the technologies when using a variety of fuels under different conditions from air blown to oxygen blown and atmospheric pressure to several atmospheres. If time permits, a more detailed discussion of low temperature gasification will be included.

  5. Wabash River coal gasification repowering project -- first year operation experience

    SciTech Connect

    Troxclair, E.J.; Stultz, J.

    1997-12-31

    The Wabash River Coal Gasification Repowering Project (WRCGRP), a joint venture between Destec Energy, Inc. and PSI Energy, Inc., began commercial operation in November of 1995. The Project, selected by the United States Department of Energy (DOE) under the Clean Coal Program (Round IV) represents the largest operating coal gasification combined cycle plant in the world. This Demonstration Project has allowed PSI Energy to repower a 1950`s vintage steam turbine and install a new syngas fired combustion turbine to provide 262 MW (net) of electricity in a clean, efficient manner in a commercial utility setting while utilizing locally mined high sulfur Indiana bituminous coal. In doing so, the Project is also demonstrating some novel technology while advancing the commercialization of integrated coal gasification combined cycle technology. This paper discusses the first year operation experience of the Wabash Project, focusing on the progress towards achievement of the demonstration objectives.

  6. Pyrolysis, combustion and gasification characteristics of Nannochloropsis gaditana microalgae.

    PubMed

    Sanchez-Silva, L; López-González, D; Garcia-Minguillan, A M; Valverde, J L

    2013-02-01

    Pyrolysis, combustion and gasification characteristics of Nannochloropsis gaditana microalgae (NG microalgae) were investigated by thermogravimetric analysis (TGA). NG microalgae pyrolysis and combustion could be divided into three main stages: dehydration, proteins and polysaccharides degradation and char decomposition. The effects of the initial sample mass, particle size and gas flow on the pyrolysis and combustion processes were studied. In addition, gasification operation conditions such as temperature, initial sample mass, particle size, sweep gas flow and steam concentration, were experimentally evaluated. The evolved gases were analyzed online using mass spectroscopy (MS). In pyrolysis and combustion processes, most of the gas products were generated at the second degradation step. N-compounds evolution was associated with the degradation of proteins. Furthermore, SO(2) release from combustion could be related to sulphated polysaccharides decomposition. The main products detected during gasification were CO(2), CO, H(2), indicating that oxidation reactions, water gas and water gas shift reactions, were predominant.

  7. Steam Turbines

    NASA Technical Reports Server (NTRS)

    1981-01-01

    Turbonetics Energy, Inc.'s steam turbines are used as power generating systems in the oil and gas, chemical, pharmaceuticals, metals and mining, and pulp and paper industries. The Turbonetics line benefited from use of NASA research data on radial inflow steam turbines and from company contact with personnel of Lewis Research Center, also use of Lewis-developed computer programs to determine performance characteristics of turbines.

  8. Steam Pyrolysis of Polyimides: Effects of Steam on Raw Material Recovery.

    PubMed

    Kumagai, Shogo; Hosaka, Tomoyuki; Kameda, Tomohito; Yoshioka, Toshiaki

    2015-11-17

    Aromatic polyimides (PIs) have excellent thermal stability, which makes them difficult to recycle, and an effective way to recycle PIs has not yet been established. In this work, steam pyrolysis of the aromatic PI Kapton was performed to investigate the recovery of useful raw materials. Steam pyrolysis significantly enhanced the gasification of Kapton at 900 °C, resulting in 1963.1 mL g(-1) of a H2 and CO rich gas. Simultaneously, highly porous activated carbon with a high BET surface area was recovered. Steam pyrolysis increased the presence of polar functional groups on the carbon surface. Thus, it was concluded that steam pyrolysis shows great promise as a recycling technique for the recovery of useful synthetic gases and activated carbon from PIs without the need for catalysts and organic solvents.

  9. Beluga coal gasification feasibility study

    SciTech Connect

    Robert Chaney; Lawrence Van Bibber

    2006-07-15

    The objective of the study was to determine the economic feasibility of developing and siting a coal-based integrated gasification combined-cycle (IGCC) plant in the Cook Inlet region of Alaska for the co-production of electric power and marketable by-products. The by-products, which may include synthesis gas, Fischer-Tropsch (F-T) liquids, fertilizers such as ammonia and urea, alcohols, hydrogen, nitrogen and carbon dioxide, would be manufactured for local use or for sale in domestic and foreign markets. This report for Phase 1 summarizes the investigation of an IGCC system for a specific industrial setting on the Cook Inlet, the Agrium U.S. Inc. ('Agrium') fertilizer plant in Nikiski, Alaska. Faced with an increase in natural gas price and a decrease in supply, the Agrium is investigating alternatives to gas as feed stock for their plant. This study considered all aspects of the installation and infrastructure, including: coal supply and cost, coal transport costs, delivery routes, feedstock production for fertilizer manufacture, plant steam and power, carbon dioxide (CO{sub 2}) uses, markets for possible additional products, and environmental permit requirements. The Cook Inlet-specific Phase 1 results, reported here, provided insight and information that led to the conclusion that the second study should be for an F-T plant sited at the Usibelli Coal Mine near Healy, Alaska. This Phase 1 case study is for a very specific IGCC system tailored to fit the chemical and energy needs of the fertilizer manufacturing plant. It demonstrates the flexibility of IGCC for a variety of fuel feedstocks depending on plant location and fuel availability, as well as the available variety of gas separation, gas cleanup, and power and steam generation technologies to fit specific site needs. 18 figs., 37 tabs., 6 apps.

  10. Steam pretreatment for coal liquefaction

    SciTech Connect

    Graff, R.A.; Balogh-Nair, V.

    1991-01-01

    Steam pretreatment is the reaction of coal with steam at temperatures well below those usually used for solubilization. The objective of the proposed work is to test the application of steam pretreatment to coal liquefaction. This quarter, a 300 ml stirred autoclave for liquefaction tests was received and installation initiated. Four coal samples were obtained from the Penn State Sample Bank. Continuous flow pretreatment procedures were reestablished. Extraction yields after pretreatment of the new sample of Illinois No. 6 coal are in agreement with previous results even though the particle size is considerably larger. Purification of the model compound {beta}-naphthylmethyl phenyl ether has been completed. However, {alpha}-naphthylmethyl phenyl ether has been found to undergo acid catalyzed rearrangement during purification on silica. An alternative method for purification is being examined. 4 refs., 3 figs., 1 tab.

  11. Investigation of polycyclic aromatic hydrocarbons from coal gasification.

    PubMed

    Zhou, Hong-cang; Jin, Bao-sheng; Zhong, Zhao-ping; Huang, Ya-ji; Xiao, Rui; Li, Da-ji

    2005-01-01

    The hazardous organic pollutants generated from coal gasification, such as polycyclic aromatic hydrocarbons(PAHs), are highly mutagenic and carcinogenic. More researchers have paid particular attention to them. Using air and steam as gasification medium, the experiments of three kinds of coals were carried out in a bench-scale atmospheric fluidized bed gasifier. The contents of the 16 PAHs specified by US EPA in raw coal, slag, bag house coke, cyclone coke and gas were measured by HPLC to study the contents of PAHs in raw coal and the effects of the inherent characters of coals on the formation and release of PAHs in coal gasification. The experimental results showed that the distributions of PAHs in the gasified products are similar to raw coals and the total-PAHs content in coal gasification is higher than in raw coal(except Coal C). The total-PAHs contents increase and then decrease with the rise of fixed carbon and sulfur of coal while there has an opposite variation when volatile matters content increase. The quantities of PAHs reduce with the increase of ash content or the drop of heating value during coal gasification.

  12. Integrated coal gasification combined cycle

    NASA Astrophysics Data System (ADS)

    Richards, P. C.; Wijffels, J.-B.; Zuideveld, P. L.

    Features of the integrated coal gasification combined cycle power plants are described against the backdrop of the development and first commercial application of the shell coal gasification process. Focus is on the efficiency and excellent environmental performance of the integrated coal gasification combined power plants. Current IGCC projects are given together with an outline of some of the options for integrating coal gasification with combined cycles and also other applications of synthesis gas.

  13. Kinetics and mechanism studies of p-nitroaniline adsorption on activated carbon fibers prepared from cotton stalk by NH4H2PO4 activation and subsequent gasification with steam.

    PubMed

    Li, Kunquan; Li, Ye; Zheng, Zheng

    2010-06-15

    Activated carbon fibers (ACFs) were prepared for the removal of p-nitroaniline (PNA) from cotton stalk by chemical activation with NH(4)H(2)PO(4) and subsequent physical activation with steam. Surface properties of the prepared ACFs were performed using nitrogen adsorption, FTIR spectroscopy and SEM. The influence of contact time, solution temperature and surface property on PNA adsorption onto the prepared ACFs was investigated by conducting a series of batch adsorption experiments. The kinetic rates at different temperatures were modeled by using the Lagergren-first-order, pseudo-second-order, Morris's intraparticle diffusion and Boyd's film-diffusion models, respectively. It was found that the maximum adsorption of PNA on the ACFs was more than 510 mg/L, and over 60% adsorption occurred in first 25 min. The effect of temperature on the adsorption was related to the contacting time and the micropore structure of the adsorbents. And the increase of micropore surface area favored the adsorption process. Kinetic rates fitted the pseudo-second-order model very well. The pore diffusion played an important role in the entire adsorption period, and intraparticle diffusion was the rate-limiting step in the beginning 20 min. The Freundlich model provided a better data fitting as compared with the Langmuir model. The surface micrograph of the ACF after adsorption showed a distinct roughness with oval patterns. The results revealed that the adsorption was in part with multimolecular layers of coverage.

  14. Catalytic gasification of coal using eutectic salts: recovery, regeneration, and recycle of spent eutectic catalysts.

    PubMed

    Sheth, Atul C; Sastry, Chandramouli; Yeboah, Yaw D; Xu, Yong; Agarwal, Pradeep

    2003-04-01

    Catalyst recovery studies were conducted for gasified chars produced from steam gasification of Illinois #6 coal catalyzed with two different catalyst systems. A ternary (43.5 mol% Li2CO3-31.5 mol% Na2COr-25 mol% K2CO3) and a binary (29 mol% Na2CO3-71 mol% K2CO3) eutectic catalyst system were used for gasifying coal. Various extraction schemes, such as water extraction, H2SO4 extraction, and acetic acid extraction, were evaluated with respect to their extraction efficiencies. Effects of major process variables, such as solvent-to-char ratio, mixing time, temperature, and concentration, on the extraction efficiency were evaluated. A process schematic for the entire catalyst recovery, regeneration, and recycle scheme was developed and the preliminary process economics were determined based on these extraction schemes. H2SO4 extraction was found to be the most desirable. It also turned out to be more attractive than a once-through throwaway system.

  15. Gasification Plant Cost and Performance Optimization

    SciTech Connect

    Samuel Tam; Alan Nizamoff; Sheldon Kramer; Scott Olson; Francis Lau; Mike Roberts; David Stopek; Robert Zabransky; Jeffrey Hoffmann; Erik Shuster; Nelson Zhan

    2005-05-01

    As part of an ongoing effort of the U.S. Department of Energy (DOE) to investigate the feasibility of gasification on a broader level, Nexant, Inc. was contracted to perform a comprehensive study to provide a set of gasification alternatives for consideration by the DOE. Nexant completed the first two tasks (Tasks 1 and 2) of the ''Gasification Plant Cost and Performance Optimization Study'' for the DOE's National Energy Technology Laboratory (NETL) in 2003. These tasks evaluated the use of the E-GAS{trademark} gasification technology (now owned by ConocoPhillips) for the production of power either alone or with polygeneration of industrial grade steam, fuel gas, hydrocarbon liquids, or hydrogen. NETL expanded this effort in Task 3 to evaluate Gas Technology Institute's (GTI) fluidized bed U-GAS{reg_sign} gasifier. The Task 3 study had three main objectives. The first was to examine the application of the gasifier at an industrial application in upstate New York using a Southeastern Ohio coal. The second was to investigate the GTI gasifier in a stand-alone lignite-fueled IGCC power plant application, sited in North Dakota. The final goal was to train NETL personnel in the methods of process design and systems analysis. These objectives were divided into five subtasks. Subtasks 3.2 through 3.4 covered the technical analyses for the different design cases. Subtask 3.1 covered management activities, and Subtask 3.5 covered reporting. Conceptual designs were developed for several coal gasification facilities based on the fluidized bed U-GAS{reg_sign} gasifier. Subtask 3.2 developed two base case designs for industrial combined heat and power facilities using Southeastern Ohio coal that will be located at an upstate New York location. One base case design used an air-blown gasifier, and the other used an oxygen-blown gasifier in order to evaluate their relative economics. Subtask 3.3 developed an advanced design for an air-blown gasification combined heat and power

  16. Coal gasification using solar energy

    NASA Astrophysics Data System (ADS)

    Mathur, V. K.; Breault, R. W.; Lakshmanan, S.

    1983-01-01

    An economic evaluation of conventional and solar thermal coal gasification processes is presented, together with laboratory bench scale tests of a solar carbonization unit. The solar design consists of a heliostat field, a central tower receiver, a gasifier, and a recirculation loop. The synthetic gas is produced in the gasifier, with part of the gas upgraded to CH4 and another redirected through the receiver with steam to form CO and H2. Carbonaceous fuels are burned whenever sunlight is not available. Comparisons are made for costs of Lurgi, Bi-gas, Hygas, CO2 Acceptor, and Peat Gas processes and hybrid units for each. Solar thermal systems are projected to become economical with 350 MWt output and production of 1,420,000 cu m of gas per day. The laboratory bench scale unit was tested with Montana rosebud coal to derive a heat balance assessment and analyse the product gas. Successful heat transfer through a carrier gas was demonstrated, with most of the energy being stored in the product gas.

  17. CATALYTIC GASIFICATION OF COAL USING EUTECTIC SALT MIXTURES

    SciTech Connect

    1999-10-01

    This is the progress report for the DOE grant DE-FG26-97FT97263 entitled, ''Catalytic Gasification of Coal Using Eutectic Salt Mixtures'' for the period April 1999 to October 1999. The project is being conducted jointly by Clark Atlanta University, the University of Tennessee Space Institute and Georgia Institute of Technology. The overall objectives of the project are to identify appropriate eutectic salt mixture catalysts for coal gasification; assess agglomeration tendency of catalyzed coal; evaluate various catalyst impregnation techniques to improve initial catalyst dispersion; evaluate effects of major process variables (such as temperature and system pressure) on coal gasification; evaluate the recovery, regeneration and recycle of the spent catalysts; and conduct thorough analysis and modeling of the gasification process to provide better understanding of the fundamental mechanisms and kinetics of the process. During this reporting period, free swelling index measurements of the coal, fixed-bed gasification experiments, kinetic modeling of the catalyzed gasification, and X-ray diffraction analysis of catalyst and gasified char samples were undertaken. The gasification experiments were carried out using two different eutectic salt mixtures of Li{sub 2}CO{sub 3}-Na{sub 2}CO{sub 3}-K{sub 2}CO{sub 3} (LNK) system and Na{sub 2}CO{sub 3}-K{sub 2}CO{sub 3} (NK) system. The gasification process followed a Langmuir-Hinshelwood type model. At 10 wt% of catalyst loading, the activation energy of the ternary catalyst system (LNK) was about half (98kJ/mol) the activation energy of the single catalyst system (K{sub 2}CO{sub 3}), which is about 170 kJ/ mole. The binary catalyst system (NK) showed activation energy of about 201 kJ/mol, which is slightly higher, compared to the K{sub 2}CO{sub 3} catalyst system. The ternary catalyst system was a much better eutectic catalyst system compared to the binary or single catalyst system. In general, a eutectic with a melting point

  18. Coal-gasification systems: a guide to status, applications, and economics. Final report

    SciTech Connect

    Simbeck, D.R.; Dickenson, R.L.; Oliver, E.D.

    1983-06-01

    Coal gasification has been the subject of a great deal of study and development worldwide over the past decade. The open literature currently contains bewildering and often inconsistent information concerning the development status and economic viability of coal gasification systems. The Advanced Power Systems Division of EPRI has devoted considerable resources to the development and demonstration of coal gasification technology for ultimate use in electric-power-generation systems. The primary objective of this Guide is to provide current and consistent information concerning the status of commercial development, potential utility applications and EPRI-developed capital and operating costs for coal-gasification technologies that have already been demonstrated at commercial scale as well as for those that are close to commercial practice. Current commercial/developmental status of Lurgi, Koppers-Totzek, Texaco, Shell, British Gas Corporation/Lurgi, KILnGAS, Westinghouse and High Temperature Winkler is discussed. Environmental aspects, thermal performance, reliabiilty and cost information are provided for medium-Btu gas production; retrofitting and repowering existing steam plants; integrated gasification combined cycle (IGCC) systems; low-water-consumption IGCC systems; methanol from coal; once-through methanol production in an IGCC system; and IGCC systems employing advanced, molten-carbonate fuel cells. Finally, for comparison purposes, performance and cost estimates on a consistent basis are provided for coal-fired steam plants; oil-fired steam plants; oil- and gas-fired combined-cycle and combustion-turbine plants. 88 figures, 86 tables.

  19. Optimization of chip size and moisture content to obtain high, combined sugar recovery after sulfur dioxide-catalyzed steam pretreatment of softwood and enzymatic hydrolysis of the cellulosic component.

    PubMed

    Olsen, Colin; Arantes, Valdeir; Saddler, Jack

    2015-01-01

    The influence of chip size and moisture content on the combined sugar recovery after steam pretreatment of lodgepole pine and subsequent enzymatic hydrolysis of the cellulosic component were investigated using response surface methodology. Chip size had little influence on sugar recovery after both steam pretreatment and enzymatic hydrolysis. In contrast, the moisture of the chips greatly influenced the relative severity of steam pretreatment and, as a result, the combined sugar recovery from the hemicellulosic and cellulosic fractions. Irrespective of chip size and the pretreatment temperature, time, and SO2 loading that were used, the relative severity of pretreatment was highest at a moisture of 30-40w/w%. However, the predictive model indicated that an elevated moisture content of roughly 50w/w% (about the moisture content of a standard softwood mill chip) would result in the highest, combined sugar recovery (80%) over the widest range of steam pretreatment conditions. Copyright © 2015 Elsevier Ltd. All rights reserved.

  20. Municipal solid waste gasification: Perspectives

    SciTech Connect

    Bain, R.; Overend, R.P.; Chornet, E.; Craig, K.R.

    1996-12-31

    The paper consists of the transparencies that were used during the presentation. Flowcharts are presented for processing options for municipal solid wastes and refuse derived fuels, and for the gasification of refuse derived fuels. Summaries are presented on gasification and gas conditioning goals, the history of MSW gasification, clean gas requirements for engines, and recent history of several gasification processes (Lurgi CFB, TPS CFB, Thermoselect pilot plant, and Proler pilot plant). Challenges are listed and a flowchart for a typical gasification/gas conditioning process is given.

  1. Development of biomass gasification to produce substitute fuels

    SciTech Connect

    Evans, R.J.; Knight, R.A.; Onischak, M.; Babu, S.P.

    1988-03-01

    The development of an efficient pressurized, medium-Btu steam-oxygen-blown fluidized-bed biomass gasification process was conducted. The overall program included initial stages of design-support research before the 12-ton-per-day (TPD) process research unit (PRU) was built. These stages involved the characterization of test-specific biomass species and the characteristics and limits of fluidization control. Also obtained for the design of the adiabatic PRU was information from studies with bench-scale equipment on the rapid rates of biomass devolatilization and on kinetics of the rate-controlling step of biomass char and steam gasification. The development program culminated with the sucessful operation of the PRU through 19 parametric-variation tests and extended steady-state process-proving tests. the program investigated the effect of gasifier temperature, pressure, biomass throughput rate, steam-to-biomass ratio, type of feedstock, feedstock moisture, and fludized-bed height on gasification performance. A long-duration gasification test of 3 days steady-state operation was conducted with the whole tree chips to indentify long-term effects of fluidized process conditions; to establish gasifier material and energy balances; to determine the possible breakthrough of low concentration organic species; and to evaluate the mechanical performance of the system components. Results indicate that the pressurized fludizied-bed process, can achieve carbon conversions of about 95% with cold gas thermal efficiences about 75% and with low and tar production. New information was collected on the oil and tar fraction, which relate to the process operating conditions and feedstock type. The different feedstocks studied were very similar in elemental compositions, and produced similar product gas compositions, but each has a different distribution and character of the oil and tar fractions. 11 refs., 45 figs., 18 tabs.

  2. Analysis of Hydrogen Generation through Thermochemical Gasification of Coconut Shell Using Thermodynamic Equilibrium Model Considering Char and Tar.

    PubMed

    Rupesh, Shanmughom; Muraleedharan, Chandrasekharan; Arun, Palatel

    2014-01-01

    This work investigates the potential of coconut shell for air-steam gasification using thermodynamic equilibrium model. A thermodynamic equilibrium model considering tar and realistic char conversion was developed using MATLAB software to predict the product gas composition. After comparing it with experimental results the prediction capability of the model is enhanced by multiplying equilibrium constants with suitable coefficients. The modified model is used to study the effect of key process parameters like temperature, steam to biomass ratio, and equivalence ratio on product gas yield, composition, and heating value of syngas along with gasification efficiency. For a steam to biomass ratio of unity, the maximum mole fraction of hydrogen in the product gas is found to be 36.14% with a lower heating value of 7.49 MJ/Nm(3) at a gasification temperature of 1500 K and equivalence ratio of 0.15.

  3. Analysis of Hydrogen Generation through Thermochemical Gasification of Coconut Shell Using Thermodynamic Equilibrium Model Considering Char and Tar

    PubMed Central

    Rupesh, Shanmughom; Muraleedharan, Chandrasekharan; Arun, Palatel

    2014-01-01

    This work investigates the potential of coconut shell for air-steam gasification using thermodynamic equilibrium model. A thermodynamic equilibrium model considering tar and realistic char conversion was developed using MATLAB software to predict the product gas composition. After comparing it with experimental results the prediction capability of the model is enhanced by multiplying equilibrium constants with suitable coefficients. The modified model is used to study the effect of key process parameters like temperature, steam to biomass ratio, and equivalence ratio on product gas yield, composition, and heating value of syngas along with gasification efficiency. For a steam to biomass ratio of unity, the maximum mole fraction of hydrogen in the product gas is found to be 36.14% with a lower heating value of 7.49 MJ/Nm3 at a gasification temperature of 1500 K and equivalence ratio of 0.15. PMID:27433487

  4. GASIFICATION FOR DISTRIBUTED GENERATION

    SciTech Connect

    Ronald C. Timpe; Michael D. Mann; Darren D. Schmidt

    2000-05-01

    A recent emphasis in gasification technology development has been directed toward reduced-scale gasifier systems for distributed generation at remote sites. The domestic distributed power generation market over the next decade is expected to be 5-6 gigawatts per year. The global increase is expected at 20 gigawatts over the next decade. The economics of gasification for distributed power generation are significantly improved when fuel transport is minimized. Until recently, gasification technology has been synonymous with coal conversion. Presently, however, interest centers on providing clean-burning fuel to remote sites that are not necessarily near coal supplies but have sufficient alternative carbonaceous material to feed a small gasifier. Gasifiers up to 50 MW are of current interest, with emphasis on those of 5-MW generating capacity. Internal combustion engines offer a more robust system for utilizing the fuel gas, while fuel cells and microturbines offer higher electric conversion efficiencies. The initial focus of this multiyear effort was on internal combustion engines and microturbines as more realistic near-term options for distributed generation. In this project, we studied emerging gasification technologies that can provide gas from regionally available feedstock as fuel to power generators under 30 MW in a distributed generation setting. Larger-scale gasification, primarily coal-fed, has been used commercially for more than 50 years to produce clean synthesis gas for the refining, chemical, and power industries. Commercial-scale gasification activities are under way at 113 sites in 22 countries in North and South America, Europe, Asia, Africa, and Australia, according to the Gasification Technologies Council. Gasification studies were carried out on alfalfa, black liquor (a high-sodium waste from the pulp industry), cow manure, and willow on the laboratory scale and on alfalfa, black liquor, and willow on the bench scale. Initial parametric tests

  5. Gasification of black liquor

    DOEpatents

    Kohl, Arthur L.

    1987-07-28

    A concentrated aqueous black liquor containing carbonaceous material and alkali metal sulfur compounds is treated in a gasifier vessel containing a relatively shallow molten salt pool at its bottom to form a combustible gas and a sulfide-rich melt. The gasifier vessel, which is preferably pressurized, has a black liquor drying zone at its upper part, a black liquor solids gasification zone located below the drying zone, and a molten salt sulfur reduction zone which comprises the molten salt pool. A first portion of an oxygen-containing gas is introduced into the gas space in the gasification zone immediatley above the molten salt pool. The remainder of the oxygen-containing gas is introduced into the molten salt pool in an amount sufficient to cause gasification of carbonaceous material entering the pool from the gasification zone but not sufficient to create oxidizing conditions in the pool. The total amount of the oxygen-containing gas introduced both above the pool and into the pool constitutes between 25 and 55% of the amount required for complete combustion of the black liquor feed. A combustible gas is withdrawn from an upper portion of the drying zone, and a melt in which the sulfur content is predominantly in the form of alkali metal sulfide is withdrawn from the molten salt sulfur reduction zone.

  6. Gasification of black liquor

    DOEpatents

    Kohl, A.L.

    1987-07-28

    A concentrated aqueous black liquor containing carbonaceous material and alkali metal sulfur compounds is treated in a gasifier vessel containing a relatively shallow molten salt pool at its bottom to form a combustible gas and a sulfide-rich melt. The gasifier vessel, which is preferably pressurized, has a black liquor drying zone at its upper part, a black liquor solids gasification zone located below the drying zone, and a molten salt sulfur reduction zone which comprises the molten salt pool. A first portion of an oxygen-containing gas is introduced into the gas space in the gasification zone immediately above the molten salt pool. The remainder of the oxygen-containing gas is introduced into the molten salt pool in an amount sufficient to cause gasification of carbonaceous material entering the pool from the gasification zone but not sufficient to create oxidizing conditions in the pool. The total amount of the oxygen-containing gas introduced both above the pool and into the pool constitutes between 25 and 55% of the amount required for complete combustion of the black liquor feed. A combustible gas is withdrawn from an upper portion of the drying zone, and a melt in which the sulfur content is predominantly in the form of alkali metal sulfide is withdrawn from the molten salt sulfur reduction zone. 2 figs.

  7. Advanced hybrid gasification facility

    SciTech Connect

    Sadowski, R.S.; Skinner, W.H.; Johnson, S.A.; Dixit, V.B.

    1993-08-01

    The objective of this procurement is to provide a test facility to support early commercialization of advanced fixed-bed coal gasification technology for electric power generation applications. The proprietary CRS Sirrine Engineers, Inc. PyGas{trademark} staged gasifier has been selected as the initial gasifier to be developed under this program. The gasifier is expected to avoid agglomeration when used on caking coals. It is also being designed to crack tar vapors and ammonia, and to provide an environment in which volatilized alkali may react with aluminosilicates in the coal ash thereby minimizing their concentration in the hot raw coal gas passing through the system to the gas turbine. This paper describes a novel, staged, airblown, fixed-bed gasifier designed to solve both through the incorporation of pyrolysis (carbonization) with gasification. It employs a pyrolyzer (carbonizer) to avoid sticky coal agglomeration which occurs in a fixed-bed process when coal is gradually heated through the 400{degrees}F to 900{degrees}F range. In a pyrolyzer, the coal is rapidly heated such that coal tar is immediately vaporized. Gaseous tars are then thermally cracked prior to the completion of the gasification process. During the subsequent endothermic gasification reactions, volatilized alkali can be chemically bound to aluminosilicates in (or added to) the ash. To reduce NOx from fuel home nitrogen, moisture is minimized to control ammonia generation, and HCN in the upper gasifier region is partially oxidized to NO which reacts with NH3/HCN to form N2.

  8. Catalytic gasification of biomass (Miscanthus) enhanced by CO2 sorption.

    PubMed

    Zamboni, I; Debal, M; Matt, M; Girods, P; Kiennemann, A; Rogaume, Y; Courson, C

    2016-11-01

    The main objective of this work concerns the coupling of biomass gasification reaction and CO2 sorption. The study shows the feasibility to promote biomass steam gasification in a dense fluidized bed reactor with CO2 sorption to enhance tar removal and hydrogen production. It also proves the efficiency of CaO-Ca12Al14O33/olivine bi-functional materials to reduce heavy tar production. Experiments have been carried out in a fluidized bed gasifier using steam as the fluidizing medium to improve hydrogen production. Bed materials consisting of CaO-based oxide for CO2 sorption (CaO-Ca12Al14O33) deposited on olivine for tar reduction were synthesized, their structural and textural properties were characterized by Brunauer-Emmett-Teller (BET), X-ray diffraction (XRD), and temperature-programmed reduction (TPR) methods, and the determination of their sorption capacity and stability analyzed by thermogravimetric analysis (TGA). It appears that this CaO-Ca12Al14O33/olivine sorbent/catalyst presents a good CO2 sorption stability (for seven cycles of carbonation/decarbonation). Compared to olivine and Fe/olivine in a fixed bed reactor for steam reforming of toluene chosen as tar model compound, it shows a better hydrogen production rate and a lower CO2 selectivity due to its sorption on the CaO phase. In the biomass steam gasification, the use of CaO-Ca12Al14O33/olivine as bed material at 700 °C leads to a higher H2 production than olivine at 800 °C thanks to CO2 sorption. Similar tar concentration and lighter tar production (analyzed by HPLC/UV) are observed. At 700 °C, sorbent addition allows to halve tar content and to eliminate the heaviest tars.

  9. Gasification and effect of gasifying temperature on syngas quality and tar generation: A short review

    NASA Astrophysics Data System (ADS)

    Guangul, Fiseha Mekonnen; Sulaiman, Shaharin Anwar; Raghavan, Vijay R.

    2012-06-01

    Corrosion, erosion and plugging of the downstream equipments by tar and ash particle and, low energy content of syngas are the main problems of biomass gasification process. This paper attempts to review the findings of literature on the effect of temperature on syngas quality, and in alleviating the tar and ash problems in the gasification process. The review of literature indicates that as the gasification temperature increases, concentration of the resulting H2 and carbon conversion efficiency increase, the amount of tar in the syngas decreases. For the same condition, CH4 and CO concentration do not show consistent trend when the feedstock and gasification process varies. These necessitate the need for conducting an experiment for a particular gasification process and feedstock to understand fully the benefits of controlling the gasification temperature. This paper also tries to propose a method to improve the syngas quality and to reduce the tar amount by using preheated air and superheated steam as a gasifying media for oil palm fronds (OPF) gasification.

  10. Hybrid Combustion-Gasification Chemical Looping

    SciTech Connect

    Herbert Andrus; Gregory Burns; John Chiu; Gregory Lijedahl; Peter Stromberg; Paul Thibeault

    2009-01-07

    For the past several years Alstom Power Inc. (Alstom), a leading world-wide power system manufacturer and supplier, has been in the initial stages of developing an entirely new, ultra-clean, low cost, high efficiency power plant for the global power market. This new power plant concept is based on a hybrid combustion-gasification process utilizing high temperature chemical and thermal looping technology The process consists of the oxidation, reduction, carbonation, and calcination of calcium-based compounds, which chemically react with coal, biomass, or opportunity fuels in two chemical loops and one thermal loop. The chemical and thermal looping technology can be alternatively configured as (i) a combustion-based steam power plant with CO{sub 2} capture, (ii) a hybrid combustion-gasification process producing a syngas for gas turbines or fuel cells, or (iii) an integrated hybrid combustion-gasification process producing hydrogen for gas turbines, fuel cells or other hydrogen based applications while also producing a separate stream of CO{sub 2} for use or sequestration. In its most advanced configuration, this new concept offers the promise to become the technology link from today's Rankine cycle steam power plants to tomorrow's advanced energy plants. The objective of this work is to develop and verify the high temperature chemical and thermal looping process concept at a small-scale pilot facility in order to enable AL to design, construct and demonstrate a pre-commercial, prototype version of this advanced system. In support of this objective, Alstom and DOE started a multi-year program, under this contract. Before the contract started, in a preliminary phase (Phase 0) Alstom funded and built the required small-scale pilot facility (Process Development Unit, PDU) at its Power Plant Laboratories in Windsor, Connecticut. Construction was completed in calendar year 2003. The objective for Phase I was to develop the indirect combustion loop with CO{sub 2

  11. Method for using fast fluidized bed dry bottom coal gasification

    DOEpatents

    Snell, George J.; Kydd, Paul H.

    1983-01-01

    Carbonaceous solid material such as coal is gasified in a fast fluidized bed gasification system utilizing dual fluidized beds of hot char. The coal in particulate form is introduced along with oxygen-containing gas and steam into the fast fluidized bed gasification zone of a gasifier assembly wherein the upward superficial gas velocity exceeds about 5.0 ft/sec and temperature is 1500.degree.-1850.degree. F. The resulting effluent gas and substantial char are passed through a primary cyclone separator, from which char solids are returned to the fluidized bed. Gas from the primary cyclone separator is passed to a secondary cyclone separator, from which remaining fine char solids are returned through an injection nozzle together with additional steam and oxygen-containing gas to an oxidation zone located at the bottom of the gasifier, wherein the upward gas velocity ranges from about 3-15 ft/sec and is maintained at 1600.degree.-200.degree. F. temperature. This gasification arrangement provides for increased utilization of the secondary char material to produce higher overall carbon conversion and product yields in the process.

  12. Coal Integrated Gasification Fuel Cell System Study

    SciTech Connect

    Chellappa Balan; Debashis Dey; Sukru-Alper Eker; Max Peter; Pavel Sokolov; Greg Wotzak

    2004-01-31

    This study analyzes the performance and economics of power generation systems based on Solid Oxide Fuel Cell (SOFC) technology and fueled by gasified coal. System concepts that integrate a coal gasifier with a SOFC, a gas turbine, and a steam turbine were developed and analyzed for plant sizes in excess of 200 MW. Two alternative integration configurations were selected with projected system efficiency of over 53% on a HHV basis, or about 10 percentage points higher than that of the state-of-the-art Integrated Gasification Combined Cycle (IGCC) systems. The initial cost of both selected configurations was found to be comparable with the IGCC system costs at approximately $1700/kW. An absorption-based CO2 isolation scheme was developed, and its penalty on the system performance and cost was estimated to be less approximately 2.7% and $370/kW. Technology gaps and required engineering development efforts were identified and evaluated.

  13. Steam drum design for direct steam generation

    NASA Astrophysics Data System (ADS)

    Willwerth, Lisa; Müller, Svenja; Krüger, Joachim; Succo, Manuel; Feldhoff, Jan Fabian; Tiedemann, Jörg; Pandian, Yuvaraj; Krüger, Dirk; Hennecke, Klaus

    2017-06-01

    For the direct steam generation in solar fields, the recirculation concept has been demonstrated in several installations. Water masses in the solar field vary during transient phases, such as passing clouds. The volume of the steam drum can serve as a buffer during such transients by taking in excess water and providing water storage. The saturated steam mass flow to the superheating section or the consumer can be maintained almost constant during short transients; therefore the steam drum plays a key role for constant steam supply. Its buffer effect depends on the right sizing of the steam drum for the prevailing situations. Due to missing experiences, steam drums have been sized under conservative assumptions and are thereby usually oversized. With this paper, experiences on the steam drum of the 5 MWel TSE1 power plant are discussed for optimized future plant design. The results are also of relevance for process heat installations, in which saturated steam is produced by the solar field.

  14. Steam Digest: Volume IV

    SciTech Connect

    Not Available

    2004-07-01

    This edition of the Steam Digest is a compendium of 2003 articles on the technical and financial benefits of steam efficiency, presented by the stakeholders of the U.S. Department of Energy's BestPractices Steam effort.

  15. Steam Digest Volume IV

    SciTech Connect

    2004-07-01

    This edition of the Steam Digest is a compendium of 2003 articles on the technical and financial benefits of steam efficiency, presented by the stakeholders of the U.S. Department of Energy's BestPractices Steam effort.

  16. NETL, USDA design coal-stabilized biomass gasification unit

    SciTech Connect

    2008-09-30

    Coal, poultry litter, contaminated corn, rice hulls, moldly hay, manure sludge - these are representative materials that could be tested as fuel feedstocks in a hybrid gasification/combustion concept studied in a recent US Department of Energy (DOE) design project. DOE's National Energy Technology Laboratory (NETL) and the US Department of Agriculture (USDA) collaborated to develop a design concept of a power system that incorporates Hybrid Biomass Gasification. This system would explore the use of a wide range of biomass and agricultural waste products as gasifier feedstocks. The plant, if built, would supply one-third of electrical and steam heating needs at the USDA's Beltsville (Maryland) Agricultural Research Center. 1 fig., 1 photo.

  17. Hydrogen production from biomass gasification using biochar as a catalyst/support.

    PubMed

    Yao, Dingding; Hu, Qiang; Wang, Daqian; Yang, Haiping; Wu, Chunfei; Wang, Xianhua; Chen, Hanping

    2016-09-01

    Biochar is a promising catalyst/support for biomass gasification. Hydrogen production from biomass steam gasification with biochar or Ni-based biochar has been investigated using a two stage fixed bed reactor. Commercial activated carbon was also studied as a comparison. Catalyst was prepared with an impregnation method and characterized by X-ray diffraction, specific surface and porosity analysis, X-ray fluorescence and scanning electron micrograph. The effects of gasification temperature, steam to biomass ratio, Ni loading and bio-char properties on catalyst activity in terms of hydrogen production were explored. The Ni/AC catalyst showed the best performance at gasification temperature of 800°C, S/B=4, Ni loading of 15wt.%. Texture and composition characterization of the catalysts suggested the interaction between volatiles and biochar promoted the reforming of pyrolysis volatiles. Cotton-char supported Ni exhibited the highest activity of H2 production (64.02vol.%, 92.08mgg(-1) biomass) from biomass gasification, while rice-char showed the lowest H2 production. Copyright © 2016 Elsevier Ltd. All rights reserved.

  18. Results from the third LLL underground coal gasification experiment at Hoe Creek

    SciTech Connect

    Hill, R.W.; Thorsness, C.B.; Cena, R.J.; Aiman, W.R.; Stephens, D.R.

    1980-05-20

    A major objective of the US Energy Program is the development of processes to produce clean fuels from coal. Underground coal gasification is one of the most promising of these processes. If successful, underground coal gasification (UCG) would quadruple the proven reserves of the US coal. Cost for products produced from UCG are projected to be 65 to 75% of those from conventional coal conversion. Finally, UCG appears to possess environmental advantages since no mining is involved and there are less solid wastes produced. In this paper we describe results from the Hoe Creek No. 3 underground coal gasification test. The experiment employed a drilled channel between process wells spaced 130' apart. The drilled channel was enlarged by reverse combustion prior to forward gasification. The first week of forward gasification was carried out using air injection, during which 250 tons of coal were consumed yielding an average dry product gas heating value of 114 Btu/scf. Following this phase, steam and oxygen were injected (generally a 50-50 mixture) for 47 days, during which 3945 tons of coal were consumed at an average rate of 84 tons of coal per day and an average dry gas heating value of 217 Btu/scf. The average gas composition during the steam-oxygen phase was 37% H/sub 2/, 5% CH/sub 4/, 11% CO, and 44% CO/sub 2/. Gas recovery was approximately 82% during the test, and the average thermochemical efficiency was near 65%.

  19. High temperature solid oxide fuel cell integrated with novel allothermal biomass gasification. Part II: Exergy analysis

    NASA Astrophysics Data System (ADS)

    Panopoulos, K. D.; Fryda, L.; Karl, J.; Poulou, S.; Kakaras, E.

    Biomass gasification derived gas is a renewable fuel, which can be used for SOFC applications. This work investigates the integration of a near atmospheric solid oxide fuel cell (SOFC) with a novel allothermal biomass steam gasification process into a combined heat and power (CHP) system of less than MW e range. Heat for steam gasification is supplied from SOFC depleted fuel in a fluidised bed (FB) combustor via high temperature sodium heat pipes. In the first paper, the integrated system was modelled in Aspen Plus™ and critical aspects for its feasibility were identified. The aim of this second part is the evaluation of the integrated system in exergy terms. Satisfying allothermal gasification heat demand is illustrated by examining each sub-process involved separately as well as combined. For a relatively low STBR = 0.6, the SOFC fuel utilisation for which the system operates under optimum conditions is U f = 0.7. Above that value additional biomass has to be used in the FB combustor to provide gasification heat with considerable exergy losses. For SOFC operation at current density 2500 A m -2, the system uses 90 kg h -1 biomass, operates with electrical exergetic efficiency 32% producing 140 kW e, while the combined electrical and thermal exergetic efficiency is 35%.

  20. High temperature gasification of high heating-rate chars using a flat-flame reactor

    DOE PAGES

    Li, Tian; Niu, Yanqing; Wang, Liang; ...

    2017-08-25

    The increasing interest in gasification and oxy-fuel combustion of biomass has heightened the need for a detailed understanding of char gasification in industrially relevant environments (i.e., high temperature and high-heating rate). Despite innumerable studies previously conducted on gasification of biomass, very few have focused on such conditions. Consequently, in this study the high-temperature gasification behaviors of biomass-derived chars were investigated using non-intrusive techniques. Two biomass chars produced at a heating rate of approximately 104 K/s were subjected to two gasification environments and one oxidation environment in an entrained flow reactor equipped with an optical particle-sizing pyrometer. A coal char producedmore » from a common U.S. low sulfur subbituminous coal was also studied for comparison. Both char and surrounding gas temperatures were precisely measured along the centerline of the furnace. Despite differences in the physical and chemical properties of the biomass chars, they exhibited rather similar reaction temperatures under all investigated conditions. On the other hand, a slightly lower particle temperature was observed in the case of coal char gasification, suggesting a higher gasification reactivity for the coal char. A comprehensive numerical model was applied to aid the understanding of the conversion of the investigated chars under gasification atmospheres. In addition, a sensitivity analysis was performed on the influence of four parameters (gas temperature, char diameter, char density, and steam concentration) on the carbon conversion rate. Here, the results demonstrate that the gas temperature is the most important single variable influencing the gasification rate.« less

  1. Process simulation of biomass gasification integrated with a solid oxide fuel cell stack

    NASA Astrophysics Data System (ADS)

    Doherty, Wayne; Reynolds, Anthony; Kennedy, David

    2015-03-01

    Biomass gasification-solid oxide fuel cell (BG-SOFC) combined heat and power (CHP) systems are of major interest in the context of climate change mitigation, energy security and increasing energy efficiency. Aspen Plus is employed to simulate various BG-SOFC CHP systems. The aim of the research work is to investigate the technical feasibility of these systems and to study the influence of important operating parameters and examine integration options. Systems based on dual fluidised bed steam gasification and tubular SOFC technologies are modelled. The cathode recycle and electric heater integration options are not attractive in comparison to the base case anode recycle system. Thermal integration, i.e. using SOFC flue gas as gasifier oxidant, is desirable. Lowering the syngas preheat temperature (prior to SOFC anodes) is highly recommended and is more practical than lowering the cathode air preheat temperature. Results of the parametric study indicate that: steam to carbon ratio and biomass moisture content should be as low as possible; fuel utilisation factor can change the mode of operation of the plant (focus on electricity or heat); high temperature syngas cleaning is very attractive; gasification air preheating is more attractive than gasification steam superheating. High efficiencies are predicted, proving the technical feasibility of BG-SOFC CHP systems.

  2. Biomass Gasification Combined Cycle

    SciTech Connect

    Judith A. Kieffer

    2000-07-01

    Gasification combined cycle continues to represent an important defining technology area for the forest products industry. The ''Forest Products Gasification Initiative'', organized under the Industry's Agenda 2020 technology vision and supported by the DOE ''Industries of the Future'' program, is well positioned to guide these technologies to commercial success within a five-to ten-year timeframe given supportive federal budgets and public policy. Commercial success will result in significant environmental and renewable energy goals that are shared by the Industry and the Nation. The Battelle/FERCO LIVG technology, which is the technology of choice for the application reported here, remains of high interest due to characteristics that make it well suited for integration with the infrastructure of a pulp production facility. The capital cost, operating economics and long-term demonstration of this technology area key input to future economically sustainable projects and must be verified by the 200 BDT/day demonstration facility currently operating in Burlington, Vermont. The New Bern application that was the initial objective of this project is not currently economically viable and will not be implemented at this time due to several changes at and around the mill which have occurred since the inception of the project in 1995. The analysis shows that for this technology, and likely other gasification technologies as well, the first few installations will require unique circumstances, or supportive public policies, or both to attract host sites and investors.

  3. Catalytic gasification fundamentals

    SciTech Connect

    Heinemann, H.; Somorjai, G.A.

    1992-01-01

    Last year it was found that Maya coke gasification could be greatly accelerated if the colting took place in the presence of small amounts (below 1%) of caustic. When the Maya coke thus prepared was impregnated with 1% of CaO-KO[sub x] catalyst, the rate of gasification was doubled. During the past year, this phenomenon has been further investigated and the work has been extended to two other and very different cokes. As shown in Figure 2, a Statfjord Bottoms coke prepared in the presence of 1% NaOH and then impregnated with CaO[sub x]-KO[sub x] catalyst gasified very much faster than the same material coked in the absence of NaOH. The same phenomenon is exhibited in Figure 3 for a Torrance Hondo coke, although in this case the difference between the cokes prepared in the presence and absence of NaOH is somewhat smaller. It is concluded that the preparation method of the coke is of major importance for the rate of gasification and that the phenomenon that presence of alkali during coking is helpful is a generic one.

  4. Catalytic gasification fundamentals

    SciTech Connect

    Heinemann, H.; Somorjai, G.A.

    1992-11-01

    Last year it was found that Maya coke gasification could be greatly accelerated if the coking took place in the presence of small amounts (below 1%) of caustic. When the Maya coke thus prepared was impregnated with 1% of CaO-KO{sub x} catalyst, the rate of gasification was doubled. During the past year, this phenomenon has been further investigated and the work has been extended to two other and very different cokes. As shown in Figure 2, a Statfjord Bottoms coke prepared in the presence of 1% NaOH and then impregnated with CaO{sub x}-KO{sub x} catalyst gasified very much faster than the same material coked in the absence of NaOH. The same phenomenon is exhibited in Figure 3 for a Torrance Hondo coke, although in this case the difference between the cokes prepared in the presence and absence of NaOH is somewhat smaller. It is concluded that the preparation method of the coke is of major importance for the rate of gasification and that the phenomenon that presence of alkali during coking is helpful is a generic one.

  5. INVESTIGATION OF FUEL CHEMISTRY AND BED PERFORMANCE IN A FLUIDIZED BED BLACK LIQUOR STEAM REFORMER

    SciTech Connect

    Kevin Whitty

    2003-12-01

    The University of Utah project ''Investigation of Fuel Chemistry and Bed Performance in a Fluidized Bed Black Liquor Steam Reformer'' (DOE award number DE-FC26-02NT41490) was developed in response to a solicitation for projects to provide technical support for black liquor and biomass gasification. The primary focus of the project is to provide support for a DOE-sponsored demonstration of MTCI's black liquor steam reforming technology at Georgia-Pacific's paper mill in Big Island, Virginia. A more overarching goal is to improve the understanding of phenomena that take place during low temperature black liquor gasification. This is achieved through five complementary technical tasks: (1) construction of a fluidized bed black liquor gasification test system, (2) investigation of bed performance, (3) evaluation of product gas quality, (4) black liquor conversion analysis and modeling and (5) computational modeling of the Big Island gasifier. Four experimental devices have been constructed under this project. The largest facility, which is the heart of the experimental effort, is a pressurized fluidized bed gasification test system. The system is designed to be able to reproduce conditions near the black liquor injectors in the Big Island steam reformer, so the behavior of black liquor pyrolysis and char gasification can be quantified in a representative environment. The gasification test system comprises five subsystems: steam generation and superheating, black liquor feed, fluidized bed reactor, afterburner for syngas combustion and a flue gas cooler/condenser. The three-story system is located at University of Utah's Industrial Combustion and Gasification Research Facility, and all resources there are available to support the research.

  6. Fuel Flexibility in Gasification

    SciTech Connect

    McLendon, T. Robert; Pineault, Richard L.; Richardson, Steven W.; Rockey, John M.; Beer, Stephen K.; Lui, Alain P.; Batton, William A.

    2001-11-06

    In order to increase efficiencies of carbonizers, operation at high pressures is needed. In addition, waste biomass fuels of opportunity can be used to offset fossil fuel use. The National Energy Technology Laboratory (NETL) Fluidized Bed Gasifier/Combustor (FBG/C) was used to gasify coal and mixtures of coal and biomass (sawdust) at 425 psig. The purpose of the testing program was to generate steady state operating data for modeling efforts of carbonizers. A test program was completed with a matrix of parameters varied one at a time in order to avoid second order interactions. Variables were: coal feed rate, pressure, and varying mixtures of sawdust and coal types. Coal types were Montana Rosebud subbituminous and Pittsburgh No. 8 bituminous. The sawdust was sanding waste from a furniture manufacturer in upstate New York. Coal was sieved from -14 to +60 mesh and sawdust was sieved to -14 mesh. The FBG/C operates at a nominal 425 psig, but pressures can be lowered. For the tests reported it was operated as a jetting, fluidized bed, ash-agglomerating gasifier. Preheated air and steam are injected into the center of the bottom along with the solid feed that is conveyed with cool air. Fairly stable reactor internal flow patterns develop and temperatures stabilize (with some fluctuations) when steady state is reached. At nominal conditions the solids residence time in the reactor is on the order of 1.5 to 2 hours, so changes in feed types can require on the order of hours to equilibrate. Changes in operating conditions (e.g. feed rate) usually require much less time. The operating periods of interest for these tests were only the steady state periods, so transient conditions were not monitored as closely. The test matrix first established a base case of operations to which single parameter changes in conditions could be compared. The base case used Montana Rosebud at a coal feed rate of 70 lbm/hr at 425 psig. The coal sawdust mixtures are reported as percent by weight

  7. Pulsed combustion process for black liquor gasification

    SciTech Connect

    Durai-Swamy, K.; Mansour, M.N.; Warren, D.W.

    1991-02-01

    The objective of this project is to test an energy efficient, innovative black liquor recovery system on an industrial scale. In the MTCI recovery process, black liquor is sprayed directly onto a bed of sodium carbonate solids which is fluidized by steam. Direct contact of the black liquor with hot bed solids promotes high rates of heating and pyrolysis. Residual carbon, which forms as a deposit on the particle surface, is then gasified by reaction with steam. Heat is supplied from pulse combustor resonance tubes which are immersed within the fluid bed. A portion of the gasifier product gas is returned to the pulse combustors to provide the energy requirements of the reactor. Oxidized sulfur species are partially reduced by reaction with the gasifier products, principally carbon monoxide and hydrogen. The reduced sulfur decomposed to solid sodium carbonate and gaseous hydrogen sulfide (H{sub 2}S). Sodium values are recovered by discharging a dry sodium carbonate product from the gasifier. MTCI's indirectly heated gasification technology for black liquor recovery also relies on the scrubbing of H{sub 2}S for product gases to regenerate green liquor for reuse in the mill circuit. Due to concerns relative to the efficiency of sulfur recovery in the MTCI integrated process, an experimental investigation was undertaken to establish performance and design data for this portion of the system.

  8. Gasification of carbonaceous solids

    DOEpatents

    Coates, Ralph L.

    1976-10-26

    A process and apparatus for converting coal and other carbonaceous solids to an intermediate heating value fuel gas or to a synthesis gas. A stream of entrained pulverized coal is fed into the combustion stage of a three-stage gasifier along with a mixture of oxygen and steam at selected pressure and temperature. The products of the combustion stage pass into the second or quench stage where they are partially cooled and further reacted with water and/or steam. Ash is solidified into small particles and the formation of soot is suppressed by water/steam injections in the quench stage. The design of the quench stage prevents slag from solidifying on the walls. The products from the quench stage pass directly into a heat recovery stage where the products pass through the tube, or tubes, of a single-pass, shell and tube heat exchanger and steam is generated on the shell side and utilized for steam feed requirements of the process.

  9. High temperature solid oxide fuel cell integrated with novel allothermal biomass gasification. Part I: Modelling and feasibility study

    NASA Astrophysics Data System (ADS)

    Panopoulos, K. D.; Fryda, L. E.; Karl, J.; Poulou, S.; Kakaras, E.

    Biomass gasification derived fuel gas is a renewable fuel that can be used by high temperature fuel cells. In this two-part work an attempt is made to investigate the integration of a near atmospheric pressure solid oxide fuel cell (SOFC) with a novel allothermal biomass steam gasification process into a combined heat and power (CHP) system of less than MW e nominal output range. Heat for steam gasification is supplied from SOFC depleted fuel into a fluidised bed combustor via high temperature sodium heat pipes. The integrated system model was built in Aspen Plus™ simulation software and is described in detail. Part I investigates the feasibility and critical aspects of the system based on modelling results. A low gasification steam to biomass ratio (STBR = 0.6) is used to avoid excess heat demands and to allow effective H 2S high temperature removal. Water vapour is added prior to the anode to avoid carbon deposition. The SOFC off gases adequately provide gasification heat when fuel utilisation factors are <0.75; otherwise extra biomass must be combusted with overall efficiency penalty. For SOFC operation with U f = 0.7 and current density 2500 A m -2 the electrical efficiency is estimated at 36% while thermal efficiency at 14%. An exergy analysis is presented in Part II.

  10. Yugoslavia looks to lignite gasification in the future

    SciTech Connect

    Not Available

    1987-03-01

    Lignite in Yugoslavia is used to produce electricity, city gas for use by steel works and other industrial plants, and dried coal. The Fleissner process is used to obtain dry lump lignite, but it does have thermal and technological shortcomings. The Lurgi process using a mixture of oxygen and steam is used to produce grid gas and ammonia. It is a costly process which research is attempting to improve. Research is also being carried out on semi-coke and briquette production, fluidized bed combustion, and more efficient gasification processes for lignite.

  11. Imperium/Lanzatech Syngas Fermentation Project - Biomass Gasification and Syngas Conditioning for Fermentation Evaluation: Cooperative Research and Development Final Report, CRADA Number CRD-12-474

    SciTech Connect

    Wilcox, E.

    2014-09-01

    LanzaTech and NREL will investigate the integration between biomass gasification and LanzaTech's proprietary gas fermentation process to produce ethanol and 2,3-butanediol. Using three feed materials (woody biomass, agricultural residue and herbaceous grass) NREL will produce syngas via steam indirect gasification and syngas conditioning over a range of process relevant operating conditions. The gasification temperature, steam-to-biomass ratio of the biomass feed into the gasifier, and several levels of syngas conditioning (based on temperature) will be varied to produce multiple syngas streams that will be fed directly to 10 liter seed fermenters operating with the Lanzatech organism. The NREL gasification system will then be integrated with LanzaTech's laboratory pilot unit to produce large-scale samples of ethanol and 2,3-butanediol for conversion to fuels and chemicals.

  12. Wood Gasification in a Lab-Scale Bubbling Fluidized Bed: Experiment and Simulation

    NASA Astrophysics Data System (ADS)

    He, L.; Schotte, E.; Thomas, S.; Schlinkert, A.; Herrmann, A.; Mosch, V.; Rajendran, V.; Heinrich, S.

    In theory, an integrated biomass gasification and fuel cell system has a higher overall plant efficiency when compared to the efficiency of biomass gasification combined with simple combustion systems and gas engines. In order to develop a prototype of this new concept of power plant operating in the range of l50kW to 5MW, several institutes of the Max Planck Society and the Fraunhofer-Gesellschaft in Germany have been working on the ProBio project with focus on the theoretical and experimental investigation of an integrated 1-2kWe system. The paper will firstly describe the gasification unit of the system: a lab-scale atmospheric bubbling fluidized bed gasifier. Wood gasification experiments were conducted and the influence of operation parameters, i.e. gasification agents, equivalence ratio ER and steam to biomass ratio SIB on gas yield and gas composition was analyzed. In parallel with the experimental work, chemical kinetics of wood gasification was studied and simulated. Furthermore, simulation of bubbling fluidized bed hydrodynamics at high temperature, using commercial computational fluid dynamics (CFD) software FLUENT, was also conducted to better understand the phenomenon of fluidization inside the bed.

  13. PNNL Coal Gasification Research

    SciTech Connect

    Reid, Douglas J.; Cabe, James E.; Bearden, Mark D.

    2010-07-28

    This report explains the goals of PNNL in relation to coal gasification research. The long-term intent of this effort is to produce a syngas product for use by internal Pacific Northwest National Laboratory (PNNL) researchers in materials, catalysts, and instrumentation development. Future work on the project will focus on improving the reliability and performance of the gasifier, with a goal of continuous operation for 4 hours using coal feedstock. In addition, system modifications to increase operational flexibility and reliability or accommodate other fuel sources that can be used for syngas production could be useful.

  14. Underground gasification of coal

    DOEpatents

    Pasini, III, Joseph; Overbey, Jr., William K.; Komar, Charles A.

    1976-01-20

    There is disclosed a method for the gasification of coal in situ which comprises drilling at least one well or borehole from the earth's surface so that the well or borehole enters the coalbed or seam horizontally and intersects the coalbed in a direction normal to its major natural fracture system, initiating burning of the coal with the introduction of a combustion-supporting gas such as air to convert the coal in situ to a heating gas of relatively high calorific value and recovering the gas. In a further embodiment the recovered gas may be used to drive one or more generators for the production of electricity.

  15. Fluid-Bed Testing of Greatpoint Energy's Direct Oxygen Injection Catalytic Gasification Process for Synthetic Natural Gas and Hydrogen Coproduction Year 6 - Activity 1.14 - Development of a National Center for Hydrogen Technology

    SciTech Connect

    Swanson, Michael; Henderson, Ann

    2012-04-01

    The GreatPoint Energy (GPE) concept for producing synthetic natural gas and hydrogen from coal involves the catalytic gasification of coal and carbon. GPE’s technology “refines” coal by employing a novel catalyst to “crack” the carbon bonds and transform the coal into cleanburning methane (natural gas) and hydrogen. The GPE mild “catalytic” gasifier design and operating conditions result in reactor components that are less expensive and produce pipeline-grade methane and relatively high purity hydrogen. The system operates extremely efficiently on very low cost carbon sources such as lignites, subbituminous coals, tar sands, petcoke, and petroleum residual oil. In addition, GPE’s catalytic coal gasification process eliminates troublesome ash removal and slagging problems, reduces maintenance requirements, and increases thermal efficiency, significantly reducing the size of the air separation plant (a system that alone accounts for 20% of the capital cost of most gasification systems) in the catalytic gasification process. Energy & Environmental Research Center (EERC) pilot-scale gasification facilities were used to demonstrate how coal and catalyst are fed into a fluid-bed reactor with pressurized steam and a small amount of oxygen to “fluidize” the mixture and ensure constant contact between the catalyst and the carbon particles. In this environment, the catalyst facilitates multiple chemical reactions between the carbon and the steam on the surface of the coal. These reactions generate a mixture of predominantly methane, hydrogen, and carbon dioxide. Product gases from the process are sent to a gas-cleaning system where CO{sub 2} and other contaminants are removed. In a full-scale system, catalyst would be recovered from the bottom of the gasifier and recycled back into the fluid-bed reactor. The by-products (such as sulfur, nitrogen, and CO{sub 2}) would be captured and could be sold to the chemicals and petroleum industries, resulting in

  16. Biomass alternative fuels program: final report. Feasibility study for fuels production: fluidized-bed gasification of wood, Potlatch Corporation

    SciTech Connect

    Not Available

    1981-10-01

    The purpose of this study is to evaluate the engineering, economic, and environmental feasibility of a fludizied-bed wood gasification facility. The gasification plant would consume 264,000 tons per year of wood wastes that are generated by the Potlatch wood processing facility in Warren, Arkansas. Process steam and electric power would be produced by the gasification plant and used to run the existing Potlatch facility. The study successfully demonstrated the feasibility of fluidized-bed gasification of wood wastes. Pilot plant tests were successfully completed and preliminary plant designs were developed to meet the specific requirements of the Potlatch facility in Warren. The estimated price of the proposed plant is 21.8 million dollars. The estimated return on investment after taxes is 19%. No significant socioeconomic or environmental problems are anticipated.

  17. Two-step gasification of cattle manure for hydrogen-rich gas production: Effect of biochar preparation temperature and gasification temperature.

    PubMed

    Xin, Ya; Cao, Hongliang; Yuan, Qiaoxia; Wang, Dianlong

    2017-10-01

    Two-step gasification process was proposed to dispose cattle manure for hydrogen rich gas production. The effect of temperature on product distribution and biochar properties were first studied in the pyrolysis-carbonization process. The steam gasification of biochar derived from different pyrolysis-carbonization temperatures was then performed at 750°C and 850°C. The biochar from the pyrolysis-carbonization temperatures of 500°C had high carbon content and low volatiles content. According to the results of gasification stage, the pyrolysis-carbonization temperature of 500°C and the gasification temperature of 850°C were identified as the suitable conditions for hydrogen production. We obtained 1.61m(3)/kg of syngas production, 0.93m(3)/kg of hydrogen yield and 57.58% of hydrogen concentration. This study shows that two-step gasification is an efficient waste-to-hydrogen energy process. Copyright © 2017 Elsevier Ltd. All rights reserved.

  18. Catalytic Hydrothermal Gasification

    SciTech Connect

    Elliott, Douglas C.

    2015-05-31

    The term “hydrothermal” used here refers to the processing of biomass in water slurries at elevated temperature and pressure to facilitate the chemical conversion of the organic structures in biomass into useful fuels. The process is meant to provide a means for treating wet biomass materials without drying and to access ionic reaction conditions by maintaining a liquid water processing medium. Typical hydrothermal processing conditions are 523-647K of temperature and operating pressures from 4-22 MPa of pressure. The temperature is sufficient to initiate pyrolytic mechanisms in the biopolymers while the pressure is sufficient to maintain a liquid water processing phase. Hydrothermal gasification is accomplished at the upper end of the process temperature range. It can be considered an extension of the hydrothermal liquefaction mechanisms that begin at the lowest hydrothermal conditions with subsequent decomposition of biopolymer fragments formed in liquefaction to smaller molecules and eventually to gas. Typically, hydrothermal gasification requires an active catalyst to accomplish reasonable rates of gas formation from biomass.

  19. Coal gasification cogeneration process

    SciTech Connect

    Marten, J.H.

    1990-10-16

    This patent describes a process for the coproduction of a combustible first gas stream usable as an energy source, a sulfur-dioxide-containing second gas stream usable as a source for oxidant in the gasification of coal and a sulfur-dioxide-containing third gas stream usable as a feedstock for the production of sulfuric acid. It comprises: reacting coal in a coal gasification zone in the presence of an oxidant under partial coal-gasifying conditions to produce carbonaceous char and a crude gas stream; separating sulfur-containing compounds from the crude gas stream in a sulfur recovery zone to produce a combustible first gas stream and elemental sulfur; reacting the carbonaceous char and gypsum in a reaction zone in proportions such that the non-gypsum portion of the carbonaceous char and gypsum mixture contains sufficient reducing potential to reduce sulfur in the gypsum to gaseous compounds of sulfur in a +4 or lower oxidation state under reducing conditions to produce first a sulfur-dioxide-containing second gas stream which contains weaker SO{sub 2} produced in an early stage of the reaction zone and removed from the reaction zone, and then a sulfur-dioxide-containing third gas stream which contains concentrated SO{sub 2} recovered from a later stage of the reaction zone.

  20. Recent developments in coal gasification

    SciTech Connect

    Schad, M.K.; Hafke, C.F.

    1983-05-01

    This paper reports on how Lurgi, as one of the major engineering companies with extensive experience in coal gasification, has expanded the application of the fixed-bed gasifier. Improvements have been made to the type and size of coal which can be gasified and the quality of gas produced. Lurgi's development efforts are continuous, and are directed not only to search for new process methods but also to reduce the investment, operating and maintenance costs. It is manifested in the achievement of higher specific gasification rates and the layer size of the gasifiers, both of which reduce the complexity of a gasification plant and improve its supervision and controllability.

  1. Conceptual design study of a coal gasification combined-cycle powerplant for industrial cogeneration

    NASA Astrophysics Data System (ADS)

    Bloomfield, H. S.; Nelson, S. G.; Straight, H. F.; Subramaniam, T. K.; Winklepleck, R. G.

    1981-03-01

    A conceptual design study was conducted to assess technical feasibility, environmental characteristics, and economics of coal gasification. The feasibility of a coal gasification combined cycle cogeneration powerplant was examined in response to energy needs and to national policy aimed at decreasing dependence on oil and natural gas. The powerplant provides the steam heating and baseload electrical requirements while serving as a prototype for industrial cogeneration and a modular building block for utility applications. The following topics are discussed: (1) screening of candidate gasification, sulfur removal and power conversion components; (2) definition of a reference system; (3) quantification of plant emissions and waste streams; (4) estimates of capital and operating costs; and (5) a procurement and construction schedule. It is concluded that the proposed powerplant is technically feasible and environmentally superior.

  2. Catalytic gasification of oil-extracted residue biomass of Botryococcus braunii.

    PubMed

    Watanabe, Hideo; Li, Dalin; Nakagawa, Yoshinao; Tomishige, Keiichi; Watanabe, Makoto M

    2015-09-01

    Catalytic gasification of the oil-extracted residue biomass of Botryococcus braunii was demonstrated in a laboratory-scale continuous feeding dual bed reactor. Steam gasification at 1023 K over Ni-Fe/Mg/Al catalyst can completely reform tar derived from pyrolysis of the residue biomass into C1 gases and hydrogen, and has achieved 91%-C conversion to gaseous product (CO+CO2+CH4). Composition of product gas has higher contents of CO and H2 with their ratio (H2/CO) of around 2.4 which is slightly H2-rich syngas. Maximum hydrogen yield of 74.7 mmol g-biomass(-1) obtained in this work is much higher than that from gasification of other algal biomass reported in literature. The residue biomass of B. braunii can be a superior renewable source of syngas or hydrogen. Copyright © 2015 Elsevier Ltd. All rights reserved.

  3. Conceptual design study of a coal gasification combined-cycle powerplant for industrial cogeneration

    NASA Technical Reports Server (NTRS)

    Bloomfield, H. S.; Nelson, S. G.; Straight, H. F.; Subramaniam, T. K.; Winklepleck, R. G.

    1981-01-01

    A conceptual design study was conducted to assess technical feasibility, environmental characteristics, and economics of coal gasification. The feasibility of a coal gasification combined cycle cogeneration powerplant was examined in response to energy needs and to national policy aimed at decreasing dependence on oil and natural gas. The powerplant provides the steam heating and baseload electrical requirements while serving as a prototype for industrial cogeneration and a modular building block for utility applications. The following topics are discussed: (1) screening of candidate gasification, sulfur removal and power conversion components; (2) definition of a reference system; (3) quantification of plant emissions and waste streams; (4) estimates of capital and operating costs; and (5) a procurement and construction schedule. It is concluded that the proposed powerplant is technically feasible and environmentally superior.

  4. Low-temperature catalytic gasification of food processing wastes. 1995 topical report

    SciTech Connect

    Elliott, D.C.; Hart, T.R.

    1996-08-01

    The catalytic gasification system described in this report has undergone continuing development and refining work at Pacific Northwest National Laboratory (PNNL) for over 16 years. The original experiments, performed for the Gas Research Institute, were aimed at developing kinetics information for steam gasification of biomass in the presence of catalysts. From the fundamental research evolved the concept of a pressurized, catalytic gasification system for converting wet biomass feedstocks to fuel gas. Extensive batch reactor testing and limited continuous stirred-tank reactor tests provided useful design information for evaluating the preliminary economics of the process. This report is a follow-on to previous interim reports which reviewed the results of the studies conducted with batch and continuous-feed reactor systems from 1989 to 1994, including much work with food processing wastes. The discussion here provides details of experiments on food processing waste feedstock materials, exclusively, that were conducted in batch and continuous- flow reactors.

  5. 4. STEAM PLANT MARINE BOILERS WEST OF STEAM PLANT AND ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    4. STEAM PLANT MARINE BOILERS WEST OF STEAM PLANT AND SOUTH OF ORIGINAL STEAM PLANT BOILERS, FROM SOUTH. November 13, 1990 - Crosscut Steam Plant, North side Salt River near Mill Avenue & Washington Street, Tempe, Maricopa County, AZ

  6. Gasification Studies Task 4 Topical Report

    SciTech Connect

    Whitty, Kevin; Fletcher, Thomas; Pugmire, Ronald; Smith, Philip; Sutherland, James; Thornock, Jeremy; Boshayeshi, Babak; Hunsacker, Isaac; Lewis, Aaron; Waind, Travis; Kelly, Kerry

    2014-02-01

    A key objective of the Task 4 activities has been to develop simulation tools to support development, troubleshooting and optimization of pressurized entrained-flow coal gasifiers. The overall gasifier models (Subtask 4.1) combine submodels for fluid flow (Subtask 4.2) and heat transfer (Subtask 4.3) with fundamental understanding of the chemical processes (Subtask 4.4) processes that take place as coal particles are converted to synthesis gas and slag. However, it is important to be able to compare predictions from the models against data obtained from actual operating coal gasifiers, and Subtask 4.6 aims to provide an accessible, non-proprietary system, which can be operated over a wide range of conditions to provide well-characterized data for model validation. Highlights of this work include: • Verification and validation activities performed with the Arches coal gasification simulation tool on experimental data from the CANMET gasifier (Subtask 4.1). • The simulation of multiphase reacting flows with coal particles including detailed gas-phase chemistry calculations using an extension of the one-dimensional turbulence model’s capability (Subtask 4.2). • The demonstration and implementation of the Reverse Monte Carlo ray tracing (RMCRT) radiation algorithm in the ARCHES code (Subtask 4.3). • Determination of steam and CO{sub 2} gasification kinetics of bituminous coal chars at high temperature and elevated pressure under entrained-flow conditions (Subtask 4.4). In addition, attempts were made to gain insight into the chemical structure differences between young and mature coal soot, but both NMR and TEM characterization efforts were hampered by the highly reacted nature of the soot. • The development, operation, and demonstration of in-situ gas phase measurements from the University of Utah’s pilot-scale entrained-flow coal gasifier (EFG) (Subtask 4.6). This subtask aimed at acquiring predictable, consistent performance and characterizing the

  7. Steam atmosphere drying exhaust steam recompression system

    DOEpatents

    Becker, F.E.; Smolensky, L.A.; Doyle, E.F.; DiBella, F.A.

    1994-03-08

    This invention relates to a heated steam atmosphere drying system comprising dryer in combination with an exhaust recompression system which is extremely energy efficient and eliminates dangers known to air dryers. The system uses superheated steam as the drying medium, which recirculates through the system where its heat of evaporation and heat of compression is recovered, thereby providing a constant source of heat to the drying chamber. The dryer has inlets whereby feedstock and superheated steam are fed therein. High heat transfer and drying rates are achieved by intimate contact of the superheated steam with the particles being dried. The dryer comprises a vessel which enables the feedstock and steam to enter and recirculate together. When the feedstock becomes dry it will exit the dryer with the steam and become separated from the steam through the use of a curvilinear louver separator (CLS). The CLS enables removal of fine and ultrafine particles from the dryer. Water vapor separated from the particles in the CLS as superheated steam, may then be recovered and recirculated as steam through the use of a compressor to either directly or indirectly heat the dryer, and a heat exchanger or a heater to directly provide heat to the dryer. This system not only provides a very efficient heat transfer system but results in a minimum carry-over of ultrafine particles thereby eliminating any explosive hazard. 17 figures.

  8. Steam atmosphere drying exhaust steam recompression system

    DOEpatents

    Becker, Frederick E.; Smolensky, Leo A.; Doyle, Edward F.; DiBella, Francis A.

    1994-01-01

    This invention relates to a heated steam atmosphere drying system comprising dryer in combination with an exhaust recompression system which is extremely energy efficient and eliminates dangers known to air dryers. The system uses superheated steam as the drying medium, which recirculated through the system where its heat of evaporation and heat of compression is recovered, thereby providing a constant source of heat to the drying chamber. The dryer has inlets whereby feedstock and superheated steam are fed therein. High heat transfer and drying rates are achieved by intimate contact of the superheated steam with the particles being dried The dryer comprises a vessel which enables the feedstock and steam to enter recirculate together. When the feedstock becomes dry it will exit the dryer with the steam and become separated from the steam through the use of a curvilinear louver separator (CLS). The CLS enables removal of fine and ultrafine particles from the dryer. Water vapor separated from the particles in the CLS as superheated steam, may then be recovered and recirculated as steam through the use of a compressor to either directly or indirectly heat the dryer, and a heat exchanger or a heater to directly provide heat to the dryer. This system not only provides a very efficient heat transfer system but results in a minimum carry-over of ultrafine particles thereby eliminating any explosive hazard.

  9. High performance steam development

    SciTech Connect

    Duffy, T.; Schneider, P.

    1995-12-31

    DOE has launched a program to make a step change in power plant to 1500 F steam, since the highest possible performance gains can be achieved in a 1500 F steam system when using a topping turbine in a back pressure steam turbine for cogeneration. A 500-hour proof-of-concept steam generator test module was designed, fabricated, and successfully tested. It has four once-through steam generator circuits. The complete HPSS (high performance steam system) was tested above 1500 F and 1500 psig for over 102 hours at full power.

  10. Calderon coal gasification Process Development Unit design and test program

    SciTech Connect

    Calderon, A.; Madison, E.; Probert, P.

    1992-11-01

    The Process Development Unit (PDU) was designed and constructed to demonstrate the novel Calderon gasification/hot gas cleanup process. in the process, run-of-mine high sulfur coal is first pyrolyzed to recover a rich gas (medium Btu gas), after which the resulting char is subjected to airblown gasification to yield a lean gas (low Btu gas). The process incorporates a proprietary integrated system for the conversion of coal to gases and for the hot cleanup of the gases which removes both particulate and sulfur components of the gaseous products. The yields are: a syngas (CO and H{sub 2} mix) suitable for further conversion to liquid fuel (e.g. methanol/gasoline), and a lean gas suitable to fuel the combustion turbine of a combined cycle power generation plant with very low levels of NO{sub x} (15 ppmv). The fused slag (from the gasified char ash content) and the sulfur recovered during the hot gas cleanup will be sold as by-products. The small quantity of spent sorbent generated will be combined with the coal feed as a fluxing agent for the slag. The small quantity of wastewater from slag drainings and steam generation blowdown will be mixed with the coal feed for disposal. The Calderon gasification/hot gas cleanup, which is a completely closed system, operates at a pressure suitable for combined cycle power generation.

  11. Calderon coal gasification Process Development Unit design and test program

    SciTech Connect

    Calderon, A.; Madison, E.; Probert, P.

    1992-01-01

    The Process Development Unit (PDU) was designed and constructed to demonstrate the novel Calderon gasification/hot gas cleanup process. in the process, run-of-mine high sulfur coal is first pyrolyzed to recover a rich gas (medium Btu gas), after which the resulting char is subjected to airblown gasification to yield a lean gas (low Btu gas). The process incorporates a proprietary integrated system for the conversion of coal to gases and for the hot cleanup of the gases which removes both particulate and sulfur components of the gaseous products. The yields are: a syngas (CO and H[sub 2] mix) suitable for further conversion to liquid fuel (e.g. methanol/gasoline), and a lean gas suitable to fuel the combustion turbine of a combined cycle power generation plant with very low levels of NO[sub x] (15 ppmv). The fused slag (from the gasified char ash content) and the sulfur recovered during the hot gas cleanup will be sold as by-products. The small quantity of spent sorbent generated will be combined with the coal feed as a fluxing agent for the slag. The small quantity of wastewater from slag drainings and steam generation blowdown will be mixed with the coal feed for disposal. The Calderon gasification/hot gas cleanup, which is a completely closed system, operates at a pressure suitable for combined cycle power generation.

  12. Thermodynamic analyses of a biomass-coal co-gasification power generation system.

    PubMed

    Yan, Linbo; Yue, Guangxi; He, Boshu

    2016-04-01

    A novel chemical looping power generation system is presented based on the biomass-coal co-gasification with steam. The effects of different key operation parameters including biomass mass fraction (Rb), steam to carbon mole ratio (Rsc), gasification temperature (Tg) and iron to fuel mole ratio (Rif) on the system performances like energy efficiency (ηe), total energy efficiency (ηte), exergy efficiency (ηex), total exergy efficiency (ηtex) and carbon capture rate (ηcc) are analyzed. A benchmark condition is set, under which ηte, ηtex and ηcc are found to be 39.9%, 37.6% and 96.0%, respectively. Furthermore, detailed energy Sankey diagram and exergy Grassmann diagram are drawn for the entire system operating under the benchmark condition. The energy and exergy efficiencies of the units composing the system are also predicted.

  13. GASIFICATION PLANT COST AND PERFORMANCE OPTIMIZATION

    SciTech Connect

    Samuel S. Tam

    2002-05-01

    The goal of this series of design and estimating efforts was to start from the as-built design and actual operating data from the DOE sponsored Wabash River Coal Gasification Repowering Project and to develop optimized designs for several coal and petroleum coke IGCC power and coproduction projects. First, the team developed a design for a grass-roots plant equivalent to the Wabash River Coal Gasification Repowering Project to provide a starting point and a detailed mid-year 2000 cost estimate based on the actual as-built plant design and subsequent modifications (Subtask 1.1). This unoptimized plant has a thermal efficiency of 38.3% (HHV) and a mid-year 2000 EPC cost of 1,681 $/kW. This design was enlarged and modified to become a Petroleum Coke IGCC Coproduction Plant (Subtask 1.2) that produces hydrogen, industrial grade steam, and fuel gas for an adjacent Gulf Coast petroleum refinery in addition to export power. A structured Value Improving Practices (VIP) approach was applied to reduce costs and improve performance. The base case (Subtask 1.3) Optimized Petroleum Coke IGCC Coproduction Plant increased the power output by 16% and reduced the plant cost by 23%. The study looked at several options for gasifier sparing to enhance availability. Subtask 1.9 produced a detailed report on this availability analyses study. The Subtask 1.3 Next Plant, which retains the preferred spare gasification train approach, only reduced the cost by about 21%, but it has the highest availability (94.6%) and produces power at 30 $/MW-hr (at a 12% ROI). Thus, such a coke-fueled IGCC coproduction plant could fill a near term niche market. In all cases, the emissions performance of these plants is superior to the Wabash River project. Subtasks 1.5A and B developed designs for single-train coal and coke-fueled power plants. This side-by-side comparison of these plants, which contain the Subtask 1.3 VIP enhancements, showed their similarity both in design and cost (1,318 $/kW for the

  14. Heterogeneous kinetics of coal gasification. Quarterly technical progress report, 1 April 1983-30 June 1983

    SciTech Connect

    Calo, J.M.; Ganapathi, R.

    1983-01-01

    In the current quarterly technical progress report we present data and results on transient kinetic studies of the steam-char reaction system for activated coconut and lignite chars. These experiments were conducted in a fashion similar to the previous char-CO/sub 2/ studies, under approximately the same experimental conditions. The two principal product species, H/sub 2/ and CO, were monitored using the automatic mass programming system developed especially for this project. In order to perform the steam-char experiments, the original apparatus was modified by the addition of a steam generation/condensate removal system. The steam-char reaction system, being somewhat more complex than the CO/sub 2/-char reaction system, was modeled with a six-parameter, elementary kinetic scheme. The ''effective'' active site concentrations determined from the steam gasification data were of the same order of magnitude, and behaved in a similar fashion, to those obtained for the CO/sub 2/ gasification studies. The implications of this result are briefly discussed. 21 refs., 23 figs., 2 tabs.

  15. Coal gasification and occupational health.

    PubMed

    Young, R J; McKay, W J; Evans, J M

    1978-12-01

    Identification and prevention of health effects due to occupational exposures in coal gasification processes requires a basic knowledge of the technological process by which gasification proceeds. This paper presents an overview of the technology and a rational approach to health hazard identification based upon the concept of the unit operation specific micro environment. A final section is devoted to summarizing current research efforts being carried out under the aegis of the National Institute for Occupational Safety and Health.

  16. Woody biomass and RPF gasification using reforming catalyst and calcium oxide.

    PubMed

    Kobayashi, Jun; Kawamoto, Katsuya; Fukushima, Ryutaro; Tanaka, Shingo

    2011-05-01

    This study focused on steam gasification and reforming of waste biomass using a reforming catalyst. The purpose of the study was to evaluate the durability of a commercial Ni reforming catalyst and the effect of CaO on the reforming behavior, and to clarify detailed factors of catalytic performance, as well as the effect of operating parameters on the characteristics of produced gas composition. Moreover, catalyst regeneration was carried out and the behavior of catalytic activity based on gas composition was investigated. Using a fluidized bed gasifier and a fixed bed reformer, gasification and reforming of waste biomass were carried out. Commercial Ni-based catalyst and calcined limestone (CaO) were applied to the reforming reaction. Temperature of the gasifier and reformer was almost 1023K. Ratio of steam to carbon in the feedstock [molmol(-1)] and equivalence ratio (i.e., ratio of actual to theoretical amount of oxygen) [-] were set at about 2 and 0.3, respectively. The feed rate of the feedstock into the bench-scale gasifier was almost 15kgh(-1). The results of waste biomass gasification confirmed the improvement in H(2) composition by the CO(2) absorption reaction using the reforming catalyst and CaO. In addition, CaO proved to be especially effective in decreasing the tar concentration in the case of woody biomass gasification. Catalytic activity was maintained by means of catalyst regeneration processing by hydrogen reduction after air oxidation when woody biomass was used as feedstock.

  17. In situ formation of coal gasification catalysts from low cost alkali metal salts

    DOEpatents

    Wood, Bernard J.; Brittain, Robert D.; Sancier, Kenneth M.

    1985-01-01

    A carbonaceous material, such as crushed coal, is admixed or impregnated with an inexpensive alkali metal compound, such as sodium chloride, and then pretreated with a stream containing steam at a temperature of 350.degree. to 650.degree. C. to enhance the catalytic activity of the mixture in a subsequent gasification of the mixture. The treatment may result in the transformation of the alkali metal compound into another, more catalytically active, form.

  18. Coal gasification vessel

    DOEpatents

    Loo, Billy W.

    1982-01-01

    A vessel system (10) comprises an outer shell (14) of carbon fibers held in a binder, a coolant circulation mechanism (16) and control mechanism (42) and an inner shell (46) comprised of a refractory material and is of light weight and capable of withstanding the extreme temperature and pressure environment of, for example, a coal gasification process. The control mechanism (42) can be computer controlled and can be used to monitor and modulate the coolant which is provided through the circulation mechanism (16) for cooling and protecting the carbon fiber and outer shell (14). The control mechanism (42) is also used to locate any isolated hot spots which may occur through the local disintegration of the inner refractory shell (46).

  19. Steam Digest 2001

    SciTech Connect

    Not Available

    2002-01-01

    Steam Digest 2001 chronicles BestPractices Program's contributions to the industrial trade press for 2001, and presents articles that cover technical, financial and managerial aspects of steam optimization.

  20. Downhole steam quality measurement

    DOEpatents

    Lee, David O.; Montoya, Paul C.; Muir, James F.; Wayland, Jr., J. Robert

    1987-01-01

    An empirical method for the remote sensing of steam quality that can be easily adapted to downhole steam quality measurements by measuring the electrical properties of two-phase flow across electrode grids at low frequencies.

  1. Downhole steam quality measurement

    DOEpatents

    Lee, D.O.; Montoya, P.C.; Muir, J.F.; Wayland, J.R. Jr.

    1985-06-19

    The present invention relates to an empirical electrical method for remote sensing of steam quality utilizing flow-through grids which allow measurement of the electrical properties of a flowing two-phase mixture. The measurement of steam quality in the oil field is important to the efficient application of steam assisted recovery of oil. Because of the increased energy content in higher quality steam it is important to maintain the highest possible steam quality at the injection sandface. The effectiveness of a steaming operation without a measure of steam quality downhole close to the point of injection would be difficult to determine. Therefore, a need exists for the remote sensing of steam quality.

  2. Materials of Gasification

    SciTech Connect

    2005-09-15

    The objective of this project was to accumulate and establish a database of construction materials, coatings, refractory liners, and transitional materials that are appropriate for the hardware and scale-up facilities for atmospheric biomass and coal gasification processes. Cost, fabricability, survivability, contamination, modes of corrosion, failure modes, operational temperatures, strength, and compatibility are all areas of materials science for which relevant data would be appropriate. The goal will be an established expertise of materials for the fossil energy area within WRI. This would be an effort to narrow down the overwhelming array of materials information sources to the relevant set which provides current and accurate data for materials selection for fossil fuels processing plant. A significant amount of reference material on materials has been located, examined and compiled. The report that describes these resources is well under way. The reference material is in many forms including texts, periodicals, websites, software and expert systems. The most important part of the labor is to refine the vast array of available resources to information appropriate in content, size and reliability for the tasks conducted by WRI and its clients within the energy field. A significant has been made to collate and capture the best and most up to date references. The resources of the University of Wyoming have been used extensively as a local and assessable location of information. As such, the distribution of materials within the UW library has been added as a portion of the growing document. Literature from recent journals has been combed for all pertinent references to high temperature energy based applications. Several software packages have been examined for relevance and usefulness towards applications in coal gasification and coal fired plant. Collation of the many located resources has been ongoing. Some web-based resources have been examined.

  3. Technical and economic analyses of hydrogen production via indirectly heated gasification and pyrolysis

    SciTech Connect

    Mann, M.K.

    1995-09-01

    Technoeconomic analyses have been conducted on two processes to produce hydrogen from biomass: indirectly-heated gasification of biomass followed by steam reforming of the syngas, and biomass pyrolysis followed by steam reforming of the pyrolysis oil. The analysis of the gasification-based process was highly detailed, including a process flowsheet, material and energy balances calculated with a process simulation program, equipment cost estimation, and the determination of the necessary selling price of hydrogen. The pyrolysis-based process analysis was of a less detailed nature, as all necessary experimental data have not been obtained; this analysis is a follow-up to the preliminary economic analysis presented at the 1994 Hydrogen Program Review. A coproduct option in which pyrolysis oil is used to produce hydrogen and a commercial adhesive was also studied for economic viability. Based on feedstock availability estimates, three plant sizes were studied: 907 T/day, 272 T/day, and 27 T/day. The necessary selling price of hydrogen produced by steam reforming syngas from the Battelle Columbus Laboratories indirectly heated biomass gasifier falls within current market values for the large and medium size plants within a wide range of feedstock costs. Results show that the small scale plant does not produce hydrogen at economically competitive prices, indicating that if gasification is used as the upstream process to produce hydrogen, local refueling stations similar to current gasoline stations, would probably not be feasible.

  4. The Invisibility of Steam

    ERIC Educational Resources Information Center

    Greenslade, Thomas B., Jr.

    2014-01-01

    Almost everyone "knows" that steam is visible. After all, one can see the cloud of white issuing from the spout of a boiling tea kettle. In reality, steam is the gaseous phase of water and is invisible. What you see is light scattered from the tiny droplets of water that are the result of the condensation of the steam as its temperature…

  5. Strategies for steam

    SciTech Connect

    Hennagir, T.

    1996-03-01

    This article is a review of worldwide developments in the steam turbine and heat recovery steam generator markets. The Far East is driving the market in HRSGs, while China is driving the market in orders placed for steam turbine prime movers. The efforts of several major suppliers are discussed, with brief technical details being provided for several projects.

  6. The Invisibility of Steam

    ERIC Educational Resources Information Center

    Greenslade, Thomas B., Jr.

    2014-01-01

    Almost everyone "knows" that steam is visible. After all, one can see the cloud of white issuing from the spout of a boiling tea kettle. In reality, steam is the gaseous phase of water and is invisible. What you see is light scattered from the tiny droplets of water that are the result of the condensation of the steam as its temperature…

  7. Engineering and economic evaluation of integrated gasification compressed air storage with humidification (IGCASH). Final report

    SciTech Connect

    Ghaly, O.; McCone, A.; Nakhamkin, M.; Patel, M.

    1993-11-01

    Integrated Gasification Compressed Air Storage with Humidification (IGCASH) is concept for an intermediate-load, cycling-duty plant with the environmental advantages of coal gasification and the reliability benefits of continuous operation of the hot gasification and turbomachinery equipment. The IGCASH concept integrates a quench-type coal gasification system with an advanced compressed air storage system in which the compression heat is recovered and stored in water which is used to humidify and preheat the air and fuel gas sent to the turbine. Bechtel under contract to EPRI (RP 2834-3) performed an engineering and economic evaluation to verify the feasibility of IGCASH as an option for intermediate-load power generation from coal. A baseline design was developed for a conceptual 400 MW generic IGCASH plant using currently available technology, including the Texaco full-quench gasification process, Westinghouse turbomachinery, and solution-mined salt-dome cavern for air storage. Three alternatives to the baseline design were also developed to assess the effects of storage water temperature and next-generation turbomachinery on plant performance and economics. The IGCASH concept compared favorably with conventional pulverized coal fired steam (PCFS) power generation. The IGCASH baseline design showed a significantly lower heat rate and yielded a lower cost of electricity than a comparable PCFS plant operating on the same duty cycle.

  8. Taguchi approach for co-gasification optimization of torrefied biomass and coal.

    PubMed

    Chen, Wei-Hsin; Chen, Chih-Jung; Hung, Chen-I

    2013-09-01

    This study employs the Taguchi method to approach the optimum co-gasification operation of torrefied biomass (eucalyptus) and coal in an entrained flow gasifier. The cold gas efficiency is adopted as the performance index of co-gasification. The influences of six parameters, namely, the biomass blending ratio, oxygen-to-fuel mass ratio (O/F ratio), biomass torrefaction temperature, gasification pressure, steam-to-fuel mass ratio (S/F ratio), and inlet temperature of the carrier gas, on the performance of co-gasification are considered. The analysis of the signal-to-noise ratio suggests that the O/F ratio is the most important factor in determining the performance and the appropriate O/F ratio is 0.7. The performance is also significantly affected by biomass along with torrefaction, where a torrefaction temperature of 300°C is sufficient to upgrade eucalyptus. According to the recommended operating conditions, the values of cold gas efficiency and carbon conversion at the optimum co-gasification are 80.99% and 94.51%, respectively. Copyright © 2013 Elsevier Ltd. All rights reserved.

  9. Technology Assessment Report: Aqueous Sludge Gasification Technologies

    EPA Science Inventory

    The study reveals that sludge gasification is a potentially suitable alternative to conventional sludge handling and disposal methods. However, very few commercial operations are in existence. The limited pilot, demonstration or commercial application of gasification technology t...

  10. Technology Assessment Report: Aqueous Sludge Gasification Technologies

    EPA Science Inventory

    The study reveals that sludge gasification is a potentially suitable alternative to conventional sludge handling and disposal methods. However, very few commercial operations are in existence. The limited pilot, demonstration or commercial application of gasification technology t...

  11. Energy efficient production of hydrogen and syngas from biomass: development of low-temperature catalytic process for cellulose gasification.

    PubMed

    Asadullah, Mohammad; Ito, Shin-ichi; Kunimori, Kimio; Yamada, Muneyoshi; Tomishige, Keiichi

    2002-10-15

    The Rh/CeO2/M (M = SiO2, Al2O3, and ZrO2) type catalysts with various compositions have been prepared and investigated in the gasification of cellulose, a model compound of biomass, in a fluidized bed reactor at 500-700 degrees C. The conventional nickel and dolomite catalysts have also been investigated. Among the catalysts, Rh/CeO2/SiO2 with 35% CeO2 has been found to be the best catalyst with respect to the carbon conversion to gas and product distribution. The steam addition contributed to the complete conversion of cellulose to gas even at 600 degrees C. Lower steam supply gave the syngas and higher steam supply gave the hydrogen as the major product. Hydrogen and syngas from cellulose or cellulosic biomass gasification are environmentally super clean gaseous fuels for power generation. Moreover, the syngas derived liquid fuels such as methanol, dimethyl ether, and synthetic diesels are also super clean transportation fuels. However, the use of cellulose or cellulosic biomass for energy source through the gasification is challenging because of the formation of tar and char during the gasification process. It is interesting that no tar or char was finally formed in the effluent gas at as low as 500-600 degrees C using Rh/CeO2/SiO2(35) catalyst in this process.

  12. Experimental and numerical studies of coal gasification with pressurized drop tube furnace

    SciTech Connect

    Ahn, D.H.; Park, H.Y.; Kim, C.Y.

    1997-12-31

    This paper describes coal gasification studies in a PDTF reactor for IGCC. The effects of changes in reaction temperature and oxygen/coal ratio on the coal gasification process have been investigated by utilizing a pressurized drop tube furnace. The objective of this study is to determine the reaction mechanisms and kinetics for gasification of imported coals under the simulated operating conditions of commercial entrained flow gasifier. The PDTF reactor is designed to operate up to a temperature of about 1,600 C, a pressure of up to 25 bar with a wide range of inert, reducing and oxidizing atmospheres. The effects of changes in reaction temperature and oxygen/coal ratio on the coal gasification process of Datong Chinese coal have been investigated by utilizing a pressurized drop tube furnace. Pulverized coal of under 200 mesh with a feed rate of 2g/min is fed into the reaction tube by transport nitrogen gas of 2 SLPM. Instead of using oxygen, air is used as a secondary stream of oxidant for the gasification reaction with feed rate of 4.1 to 9.5 SLPM according to the oxygen/coal ratio of 0.6 to 1.4, which is preheated up to the reaction temperature. The reaction temperature is changed to 1,000 C, 1,200 C and 1,400 C respectively. However, the effects of pressure and steam/coal ratio on gasification were not considered in this experiment. In order to provide the proper engineering analyses for design and operation of a commercial coal gasifier for IGCC, it is necessary to characterize the basic behavior of gasification of coals at the same operating condition as the gasifier. A Pressurized Drop Tube Furnace reactor is considered as an useful facility for the such kinetic studies.

  13. Pouring on the steam

    SciTech Connect

    Valenti, M.

    1996-02-01

    Engineers at Solar Turbines Inc. in San Diego have achieved a breakthrough in steam power by using modern gas-turbine technology, high-temperature-resistant superalloys, advanced manufacturing technologies, and a new class of steam generators to build a high-performance steam system (HPSS). The system is a full-scale, 4-megawatt industrial prototype steam power plant that produces steam heated to 1,500 F and pressurized to 1,500 psig. In a cogeneration steam cycle, these temperatures and pressures can double the power generated using the same amount of steam, according to the US Department of Energy (DOE), which sponsored the project as part of the Advanced Turbine System Program.

  14. Steam trap monitor

    DOEpatents

    Ryan, M.J.

    1987-05-04

    A steam trap monitor positioned downstream of a steam trap in a closed steam system includes a first sensor (a hot finger) for measuring the energy of condensate and a second sensor (a cold finger) for measuring the total energy of condensate and steam in the line. The hot finger includes one or more thermocouples for detecting condensate level and energy, while the cold finger contains a liquid with a lower boiling temperature than that of water. Vapor pressure from the liquid is used to do work such as displacing a piston or bellow in providing an indication of total energy (steam + condensate) of the system. Processing means coupled to and responsive to outputs from the hot and cold fingers subtracts the former from the latter to provide an indication of the presence of steam downstream from the trap indicating that the steam trap is malfunctioning. 2 figs.

  15. Non-catalytic co-gasification of sub-bituminous coal and biomass

    NASA Astrophysics Data System (ADS)

    Nyendu, Guevara Che

    Fluidization characteristics and co-gasification of pulverized sub-bituminous coal, hybrid poplar wood, corn stover, switchgrass, and their mixtures were investigated. Co-gasification studies were performed over temperature range from 700°C to 900°C in different media (N2, CO2, steam) using a bubbling fluidized bed reactor. In fluidization experiments, pressure drop (Delta P) observed for coal-biomass mixtures was higher than those of single coal and biomass bed materials in the complete fluidization regime. There was no systematic trend observed for minimum fluidization velocity ( Umf) with increasing biomass content. However, porosity at minimum fluidization (εmf) increased with increasing biomass content. Channeling effects were observed in biomass bed materials and coal bed with 40 wt.% and 50 wt.% biomass content at low gas flowrates. The effect of coal pressure overshoot reduced with increasing biomass content. Co-gasification of coal and corn stover mixtures showed minor interactions. Synergetic effects were observed with 10 wt.% corn stover. Coal mixed with corn stover formed agglomerates during co-gasification experiments and the effect was severe with increase in corn stover content and at 900°C. Syngas (H2 + CO) concentrations obtained using CO2 as co-gasification medium were higher (~78 vol.% at 700°C, ~87 vol.% at 800°C, ~93 vol.% at 900°C) than those obtained with N2 medium (~60 vol.% at 700°C, ~65 vol.% at 800°C, ~75 vol.% at 900°C). Experiments involving co-gasification of coal with poplar showed no synergetic effects. Experimental yields were identical to predicted yields. However, synergetic effects were observed on H2 production when steam was used as the co-gasification medium. Additionally, the presence of steam increased H2/CO ratio up to 2.5 with 10 wt.% hybrid poplar content. Overall, char and tar yields decreased with increasing temperature and increasing biomass content, which led to increase in product gas.

  16. Environmental benefits of underground coal gasification.

    PubMed

    Liu, Shu-qin; Liu, Jun-hua; Yu, Li

    2002-04-01

    Environmental benefits of underground coal gasification are evaluated. The results showed that through underground coal gasification, gangue discharge is eliminated, sulfur emission is reduced, and the amount of ash, mercury, and tar discharge are decreased. Moreover, effect of underground gasification on underground water is analyzed and CO2 disposal method is put forward.

  17. LLNL Capabilities in Underground Coal Gasification

    SciTech Connect

    Friedmann, S J; Burton, E; Upadhye, R

    2006-06-07

    Underground coal gasification (UCG) has received renewed interest as a potential technology for producing hydrogen at a competitive price particularly in Europe and China. The Lawrence Livermore National Laboratory (LLNL) played a leading role in this field and continues to do so. It conducted UCG field tests in the nineteen-seventies and -eighties resulting in a number of publications culminating in a UCG model published in 1989. LLNL successfully employed the ''Controlled Retraction Injection Point'' (CRIP) method in some of the Rocky Mountain field tests near Hanna, Wyoming. This method, shown schematically in Fig.1, uses a horizontally-drilled lined injection well where the lining can be penetrated at different locations for injection of the O{sub 2}/steam mixture. The cavity in the coal seam therefore gets longer as the injection point is retracted as well as wider due to reaction of the coal wall with the hot gases. Rubble generated from the collapsing wall is an important mechanism studied by Britten and Thorsness.

  18. Steam Oxidation of Advanced Steam Turbine Alloys

    SciTech Connect

    Holcomb, Gordon R.

    2008-01-01

    Power generation from coal using ultra supercritical steam results in improved fuel efficiency and decreased greenhouse gas emissions. Results of ongoing research into the oxidation of candidate nickel-base alloys for ultra supercritical steam turbines are presented. Exposure conditions range from moist air at atmospheric pressure (650°C to 800°C) to steam at 34.5 MPa (650°C to 760°C). Parabolic scale growth coupled with internal oxidation and reactive evaporation of chromia are the primary corrosion mechanisms.

  19. Bench-scale gasification of cedar wood--part I: effect of operational conditions on product gas characteristics.

    PubMed

    Aljbour, Salah H; Kawamoto, Katsuya

    2013-01-01

    The present study was conducted within the framework of R&D activities on the development of gasification and reforming technologies for energy and chemical recovery from biomass resources. Gasification of the Japanese cedar wood has been investigated under various operating conditions in a bench-scale externally heated updraft gasifier; this was followed by thermal reforming. Parametric tests by varying the residence times, gasification temperatures, equivalence ratios (ERs) and steam-to-carbon (S/C) ratios were performed to determine their effects on the product gas characteristics. Thermodynamic equilibrium calculations were preformed to predict the equilibrium gas composition and compared with the experimental value. We found that the product gas characteristics in terms of the H(2)/CO ratio, CO(2)/CO ratio, and CH(4) and lighter hydrocarbons concentrations are significantly affected by the operating conditions used. Increasing the residence time decreased the CO(2)/CO ratio; however, a nominal effect was noticed on H(2) concentration as a function of the residence time. At sufficient residence time, increasing the temperature led to higher H(2) yields, CO efficiency and higher heating value (HHV) of the product gas. The presence of steam during gasification effectively enhanced the proportion of H(2) in the product gas. However, higher S/C ratio reduced the HHV of the product gas. Increasing the ER from 0 to 0.3 increased the H(2) yields and CO efficiency and decreased the HHV of the product gas. The evolution of CH(4) and lighter hydrocarbons at low gasification temperatures was relatively higher than that at high temperature gasification. The evolution of CH(4) and lighter hydrocarbons at high gasification temperatures hardly varied over the investigated operating conditions. Copyright © 2012 Elsevier Ltd. All rights reserved.

  20. Gasification of Gulf Coast Lignites

    SciTech Connect

    Smoller, R.K.

    1983-11-01

    Gulf Coast lignites are examined as a feedstock for a gasification facility making substitute natural gas (SNG). Advantages and disadvantages are explored in the areas of project development factors, gasification technology and physical and chemical characteristics of the lignite. The Texas Gasification Project currently under study at Phillips Coal is used to exemplify these factors. It has been found that the use of Gulf Coast lignite has several natural developmental advantages over fuels from other parts of the U.S. A project is relatively close to markets for all of its products including SNG, carbon dioxide and all by-products. The Gulf Coast has adequate supplies of basic commodities such as water. Most potential gasification plant locations have a good local infrastructure in existence. Labor can be drawn from one or more metropolitan areas within commuting distance. State regulatory agencies interact with energy development projects of all sizes on a regular basis providing a solid working knowledge of energy policies and accepted project development guidelines. Finally, a positive business climate exists at both the state and local levels providing support and encouragement to go forward with projects. The physical and chemical characteristics of the lignite are shown to have a major effect on the operability of the gasification process. Lignite properties examined include moisture content, friability, and ash content.

  1. Low-Btu coal-gasification-process design report for Combustion Engineering/Gulf States Utilities coal-gasification demonstration plant. [Natural gas or No. 2 fuel oil to natural gas or No. 2 fuel oil or low Btu gas

    SciTech Connect

    Andrus, H E; Rebula, E; Thibeault, P R; Koucky, R W

    1982-06-01

    This report describes a coal gasification demonstration plant that was designed to retrofit an existing steam boiler. The design uses Combustion Engineering's air blown, atmospheric pressure, entrained flow coal gasification process to produce low-Btu gas and steam for Gulf States Utilities Nelson No. 3 boiler which is rated at a nominal 150 MW of electrical power. Following the retrofit, the boiler, originally designed to fire natural gas or No. 2 oil, will be able to achieve full load power output on natural gas, No. 2 oil, or low-Btu gas. The gasifier and the boiler are integrated, in that the steam generated in the gasifier is combined with steam from the boiler to produce full load. The original contract called for a complete process and mechanical design of the gasification plant. However, the contract was curtailed after the process design was completed, but before the mechanical design was started. Based on the well defined process, but limited mechanical design, a preliminary cost estimate for the installation was completed.

  2. Advanced Gasification By-Product Utilization

    SciTech Connect

    Rodney Andrews; Aurora Rubel; Jack Groppo; Brock Marrs; Ari Geertsema; Frank Huggins; M. Mercedes Maroto-Valer; Brandie M. Markley; Zhe Lu; Harold Schobert

    2006-08-31

    collaborative effort between the University of Kentucky Center for Applied Energy Research (CAER), The Pennsylvania State University Energy Institute, and industry collaborators supplying gasifier char samples were to investigate the potential use of gasifier slag carbons as a source of low cost sorbent for Hg and NOX capture from combustion flue gas, concrete applications, polymer fillers and as a source of activated carbons. Primary objectives were to determine the relationship of surface area, pore size, pore size distribution, and mineral content on Hg storage of gasifier carbons and to define the site of Hg capture. The ability of gasifier slag carbon to capture NOX and the effect of NOX on Hg adsorption were goals. Secondary goals were the determination of the potential for use of the slags for cement and filler applications. Since gasifier chars have already gone through a devolatilization process in a reducing atmosphere in the gasifier, they only required to be activated to be used as activated carbons. Therefore, the principal objective of the work at PSU was to characterize and utilize gasification slag carbons for the production of activated carbons and other carbon fillers. Tests for the Hg and NOX adsorption potential of these activated gasifier carbons were performed at the CAER. During the course of this project, gasifier slag samples chemically and physically characterized at UK were supplied to PSU who also characterized the samples for sorption characteristics and independently tested for Hg-capture. At the CAER as-received slags were tested for Hg and NOX adsorption. The most promising of these were activated chemically. The PSU group applied thermal and steam activation to a representative group of the gasifier slag samples separated by particle sizes. The activated samples were tested at UK for Hg-sorption and NOX capture and the most promising Hg adsorbers were tested for Hg capture in a simulated flue gas. Both UK and PSU tested the use of the gasifier

  3. Biothermal gasification of biomass

    SciTech Connect

    Chynoweth, D.P.; Srivastava, V.J.; Henry, M.P.; Tarman, P.B.

    1980-01-01

    The BIOTHERMGAS Process is described for conversion of biomass, organic residues, and peat to substitute natural gas (SNG). This new process, under development at IGT, combines biological and thermal processes for total conversion of a broad variety of organic feeds (regardless of water or nutrient content). The process employs thermal gasification for conversion of refractory digester residues. Ammonia and other inorganic nutrients are recycled from the thermal process effluent to the bioconversion unit. Biomethanation and catalytic methanation are presented as alternative processes for methanation of thermal conversion product gases. Waste heat from the thermal component is used to supply the digester heat requirements of the bioconversion component. The results of a preliminary systems analysis of three possible applications of this process are presented: (1) 10,000 ton/day Bermuda grass plant with catalytic methanation; (2) 10,000 ton/day Bermuda grass plant with biomethanation; and (3) 1000 ton/day municipal solid waste (MSW) sewage sludge plant with biomethanation. The results indicate that for these examples, performance is superior to that expected for biological or thermal processes used separately. The results of laboratory studies presented suggest that effective conversion of thermal product gases can be accomplished by biomethanation.

  4. Hybrid coal gasification

    SciTech Connect

    Moore, K.

    2007-01-15

    Retrofitting gas, oil and coal-fired boilers can reduce operating costs and meet EPA's Clean Air Interstate Rules (CAIR) when firing most Eastern and Midwest bituminous coals. The trademarked Clean Combustion System (CCS) concept, conceived at Rockwell International, evolved from a confluence of advanced combustion modelling know-how, experience in coal gasification and wet-bottom boiler operation and design. The CCS is a high temperature air-feed entrained flow gasifier that replaces a boiler's existing burners. It fires pulverized coal with some limestone added to provide calcium to capture sulfur and provide a clean hot fuel-rich gas to the boiler furnace. Subsequent over-fire air (OFA) staging completes the combustion. A 'sulfur bearing glass' waste product results from the coal ash and the calcium sulfide. The CCS process prevents formation of NOx from fuel-bound nitrogen. The initial commercialisation of CCS is the update and retrofit an industrial stoker design boiler. Steps for the retrofit are described in the article. 2 figs., 1 photo.

  5. Beluga Coal Gasification - ISER

    SciTech Connect

    Steve Colt

    2008-12-31

    ISER was requested to conduct an economic analysis of a possible 'Cook Inlet Syngas Pipeline'. The economic analysis was incorporated as section 7.4 of the larger report titled: 'Beluga Coal Gasification Feasibility Study, DOE/NETL-2006/1248, Phase 2 Final Report, October 2006, for Subtask 41817.333.01.01'. The pipeline would carry CO{sub 2} and N{sub 2}-H{sub 2} from a synthetic gas plant on the western side of Cook Inlet to Agrium's facility. The economic analysis determined that the net present value of the total capital and operating lifecycle costs for the pipeline ranges from $318 to $588 million. The greatest contributor to this spread is the cost of electricity, which ranges from $0.05 to $0.10/kWh in this analysis. The financial analysis shows that the delivery cost of gas may range from $0.33 to $0.55/Mcf in the first year depending primarily on the price for electricity.

  6. Investigation of Fuel Chemistry and Bed Performance in a Fluidized Bed Black Liquor Steam Reformer

    SciTech Connect

    Kevin Whitty

    2007-06-30

    University of Utah's project entitled 'Investigation of Fuel Chemistry and Bed Performance in a Fluidized Bed Black Liquor Steam Reformer' (DOE Cooperative Agreement DE-FC26-02NT41490) was developed in response to a solicitation released by the U.S. Department of Energy in December 2001, requesting proposals for projects targeted towards black liquor/biomass gasification technology support research and development. Specifically, the solicitation was seeking projects that would provide technical support for Department of Energy supported black liquor and biomass gasification demonstration projects under development at the time.

  7. The shell coal gasification process

    SciTech Connect

    Koenders, L.O.M.; Zuideveld, P.O.

    1995-12-01

    Future Integrated Coal Gasification Combined Cycle (ICGCC) power plants will have superior environmental performance and efficiency. The Shell Coal Gasification Process (SCGP) is a clean coal technology, which can convert a wide range of coals into clean syngas for high efficiency electricity generation in an ICGCC plant. SCGP flexibility has been demonstrated for high-rank bituminous coals to low rank lignites and petroleum coke, and the process is well suited for combined cycle power generation, resulting in efficiencies of 42 to 46% (LHV), depending on choice of coal and gas turbine efficiency. In the Netherlands, a 250 MWe coal gasification combined cycle plant based on Shell technology has been built by Demkolec, a development partnership of the Dutch Electricity Generating Board (N.V. Sep). The construction of the unit was completed end 1993 and is now followed by start-up and a 3 year demonstration period, after that the plant will be part of the Dutch electricity generating system.

  8. Mild coal gasification: Product separation

    SciTech Connect

    Wallman, P.H.; Singleton, M.F.

    1992-08-04

    Our general objective is to further the development of efficient continuous mild coal gasification processes. The research this year has been focused on product separation problems and particularly the problem of separating entrained ultra-fine particles from the chemically reactive environment of the product gas stream. Specifically, the objective of the present work has been to study candidate barrier filters for application to mild coal gasification processes. Our approach has been to select the most promising existing designs, to develop a design of our own and to test the designs in our bench-scale gasification apparatus. As a first step towards selection of the most promising barrier filter we have determined coking rates on several candidate filter media.

  9. Microwave-enhanced CO2 gasification of oil palm shell char.

    PubMed

    Lahijani, Pooya; Zainal, Zainal Alimuddin; Mohamed, Abdul Rahman; Mohammadi, Maedeh

    2014-04-01

    CO2 gasification of oil palm shell (OPS) char to produce CO through the Boudouard reaction (C + CO2 ↔ 2CO) was investigated under microwave irradiation. A microwave heating system was developed to carry out the CO2 gasification in a packed bed of OPS char. The influence of char particle size, temperature and gas flow rate on CO2 conversion and CO evolution was considered. It was attempted to improve the reactivity of OPS char in gasification reaction through incorporation of Fe catalyst into the char skeleton. Very promising results were achieved in our experiments, where a CO2 conversion of 99% could be maintained during 60 min microwave-induced gasification of iron-catalyzed char. When similar gasification experiments were performed in conventional electric furnace, the superior performance of microwave over thermal driven reaction was elucidated. The activation energies of 36.0, 74.2 and 247.2 kJ/mol were obtained for catalytic and non-catalytic microwave and thermal heating, respectively.

  10. Novel approach to coal gasification using chemically incorporated catalysts (Phase II). Appendix A-F. Final report, May 1978-June 1981

    SciTech Connect

    Feldmann, H.F.; Conkle, H.N.; Appelbaum, H.R.; Chauhan, S.P.

    1981-01-01

    This volume contains six appendices: experimental apparatus, test conditions, and results of catalytic coal treatment; direct hydrogasification; summary of test runs for hydrogasification of BTC; summary of test runs for hydrogasification of char; summary of steam/O/sub 2/ gasification runs; and process analysis. Forty tables and nine figures are also included.

  11. Steam generator support system

    DOEpatents

    Moldenhauer, James E.

    1987-01-01

    A support system for connection to an outer surface of a J-shaped steam generator for use with a nuclear reactor or other liquid metal cooled power source. The J-shaped steam generator is mounted with the bent portion at the bottom. An arrangement of elongated rod members provides both horizontal and vertical support for the steam generator. The rod members are interconnected to the steam generator assembly and a support structure in a manner which provides for thermal distortion of the steam generator without the transfer of bending moments to the support structure and in a like manner substantially minimizes forces being transferred between the support structure and the steam generator as a result of seismic disturbances.

  12. Steam generator support system

    DOEpatents

    Moldenhauer, J.E.

    1987-08-25

    A support system for connection to an outer surface of a J-shaped steam generator for use with a nuclear reactor or other liquid metal cooled power source is disclosed. The J-shaped steam generator is mounted with the bent portion at the bottom. An arrangement of elongated rod members provides both horizontal and vertical support for the steam generator. The rod members are interconnected to the steam generator assembly and a support structure in a manner which provides for thermal distortion of the steam generator without the transfer of bending moments to the support structure and in a like manner substantially minimizes forces being transferred between the support structure and the steam generator as a result of seismic disturbances. 4 figs.

  13. The Invisibility of Steam

    NASA Astrophysics Data System (ADS)

    Greenslade, Thomas B.

    2014-11-01

    Almost everyone "knows" that steam is visible. After all, one can see the cloud of white issuing from the spout of a boiling tea kettle. In reality, steam is the gaseous phase of water and is invisible. What you see is light scattered from the tiny droplets of water that are the result of the condensation of the steam as its temperature falls below 100 °C (under standard conditions).

  14. Evaluating steam trap performance

    SciTech Connect

    Fuller, N.Y.

    1985-08-08

    This paper presents a method for evaluating the performance level of steam traps by preparing an economic analysis of several types to determine the equivalent uniform annual cost. A series of tests on steam traps supplied by six manufacturers provided data for determining the relative efficiencies of each unit. The comparison was made using a program developed for the Texas Instruments T1-59 programmable calculator to evaluate overall steam trap economics.

  15. Underground Coal Gasification Program

    SciTech Connect

    Thorsness, C. B.; Britten, J. A.

    1994-12-01

    CAVSIM is a three-dimensional, axisymmetric model for resource recovery and cavity growth during underground coal gasification (UCG). CAVSIM is capable of following the evolution of the cavity from near startup to exhaustion, and couples explicitly wall and roof surface growth to material and energy balances in the underlying rubble zones. Growth mechanisms are allowed to change smoothly as the system evolves from a small, relatively empty cavity low in the coal seam to a large, almost completely rubble-filled cavity extending high into the overburden rock. The model is applicable to nonswelling coals of arbitrary seam thickness and can handle a variety of gas injection flow schedules or compositions. Water influx from the coal aquifer is calculated by a gravity drainage-permeation submodel which is integrated into the general solution. The cavity is considered to consist of up to three distinct rubble zones and a void space at the top. Resistance to gas flow injected from a stationary source at the cavity floor is assumed to be concentrated in the ash pile, which builds up around the source, and also the overburden rubble which accumulates on top of this ash once overburden rock is exposed at the cavity top. Char rubble zones at the cavity side and edges are assumed to be highly permeable. Flow of injected gas through the ash to char rubble piles and the void space is coupled by material and energy balances to cavity growth at the rubble/coal, void/coal and void/rock interfaces. One preprocessor and two postprocessor programs are included - SPALL calculates one-dimensional mean spalling rates of coal or rock surfaces exposed to high temperatures and generates CAVSIM input: TAB reads CAVSIM binary output files and generates ASCII tables of selected data for display; and PLOT produces dot matrix printer or HP printer plots from TAB output.

  16. GASIFICATION PLANT COST AND PERFORMANCE OPTIMIZATION

    SciTech Connect

    Sheldon Kramer

    2003-09-01

    This project developed optimized designs and cost estimates for several coal and petroleum coke IGCC coproduction projects that produced hydrogen, industrial grade steam, and hydrocarbon liquid fuel precursors in addition to power. The as-built design and actual operating data from the DOE sponsored Wabash River Coal Gasification Repowering Project was the starting point for this study that was performed by Bechtel, Global Energy and Nexant under Department of Energy contract DE-AC26-99FT40342. First, the team developed a design for a grass-roots plant equivalent to the Wabash River Coal Gasification Repowering Project to provide a starting point and a detailed mid-year 2000 cost estimate based on the actual as-built plant design and subsequent modifications (Subtask 1.1). This non-optimized plant has a thermal efficiency to power of 38.3% (HHV) and a mid-year 2000 EPC cost of 1,681 $/kW.1 This design was enlarged and modified to become a Petroleum Coke IGCC Coproduction Plant (Subtask 1.2) that produces hydrogen, industrial grade steam, and fuel gas for an adjacent Gulf Coast petroleum refinery in addition to export power. A structured Value Improving Practices (VIP) approach was applied to reduce costs and improve performance. The base case (Subtask 1.3) Optimized Petroleum Coke IGCC Coproduction Plant increased the power output by 16% and reduced the plant cost by 23%. The study looked at several options for gasifier sparing to enhance availability. Subtask 1.9 produced a detailed report on this availability analyses study. The Subtask 1.3 Next Plant, which retains the preferred spare gasification train approach, only reduced the cost by about 21%, but it has the highest availability (94.6%) and produces power at 30 $/MW-hr (at a 12% ROI). Thus, such a coke-fueled IGCC coproduction plant could fill a near term niche market. In all cases, the emissions performance of these plants is superior to the Wabash River project. Subtasks 1.5A and B developed designs for

  17. 14. MARINE STEAM BOILERS AT WEST SIDE OF CROSSCUT STEAM ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    14. MARINE STEAM BOILERS AT WEST SIDE OF CROSSCUT STEAM PLANT BUILDING, FROM SOUTH. August 4, 1947 - Crosscut Steam Plant, North side Salt River near Mill Avenue & Washington Street, Tempe, Maricopa County, AZ

  18. 8. TURBINE DECK (UPPER FLOOR) INSIDE STEAM PLANT, SHOWING STEAM ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    8. TURBINE DECK (UPPER FLOOR) INSIDE STEAM PLANT, SHOWING STEAM TURBINES AND GENERATORS, LOOKING NORTH. November 13, 1990 - Crosscut Steam Plant, North side Salt River near Mill Avenue & Washington Street, Tempe, Maricopa County, AZ

  19. 5. STEAM PLANT COOLING TOWER LOCATED WEST OF STEAM PLANT ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    5. STEAM PLANT COOLING TOWER LOCATED WEST OF STEAM PLANT BUILDING, FROM SOUTH. SHOWS CURRENT LEVEL OF DISREPAIR. December 4, 1990 - Crosscut Steam Plant, North side Salt River near Mill Avenue & Washington Street, Tempe, Maricopa County, AZ

  20. Steam iron cleaner poisoning

    MedlinePlus

    Chelating agent poisoning; Mineral deposit remover poisoning ... harmful chemicals in steam iron cleaner are: Chelating agents Hydroxyacetic acid Phosphoric acid Sodium hydroxide (dilute) Sulfuric ...

  1. Downhole steam injector

    DOEpatents

    Donaldson, A. Burl; Hoke, Donald E.

    1983-01-01

    An improved downhole steam injector has an angled water orifice to swirl the water through the device for improved heat transfer before it is converted to steam. The injector also has a sloped diameter reduction in the steam chamber to throw water that collects along the side of the chamber during slant drilling into the flame for conversion to steam. In addition, the output of the flame chamber is beveled to reduce hot spots and increase efficiency, and the fuel-oxidant inputs are arranged to minimize coking.

  2. CO2 gasification reactivity of biomass char: catalytic influence of alkali, alkaline earth and transition metal salts.

    PubMed

    Lahijani, Pooya; Zainal, Zainal Alimuddin; Mohamed, Abdul Rahman; Mohammadi, Maedeh

    2013-09-01

    This study investigates the influence of alkali (Na, K), alkaline earth (Ca, Mg) and transition (Fe) metal nitrates on CO2 gasification reactivity of pistachio nut shell (PNS) char. The preliminary gasification experiments were performed in thermogravimetric analyzer (TGA) and the results showed considerable improvement in carbon conversion; Na-char>Ca-char>Fe-char>K-char>Mg-char>raw char. Based on TGA studies, NaNO3 (with loadings of 3-7 wt%) was selected as the superior catalyst for further gasification studies in bench-scale reactor; the highest reactivity was devoted to 5 wt% Na loaded char. The data acquired for gasification rate of catalyzed char were fitted with several kinetic models, among which, random pore model was adopted as the best model. Based on obtained gasification rate constant and using the Arrhenius plot, activation energy of 5 wt% Na loaded char was calculated as 151.46 kJ/mol which was 53 kJ/mol lower than that of un-catalyzed char.

  3. Study of Indonesia low rank coal utilization on modified fixed bed gasification for combined cycle power plant

    NASA Astrophysics Data System (ADS)

    Hardianto, T.; Amalia, A. R.; Suwono, A.; Riauwindu, P.

    2015-09-01

    Gasification is a conversion process converting carbon-based solid fuel into gaseous products that have considerable amount of calorific value. One of the carbon-based solid fuel that serves as feed for gasification is coal. Gasification gaseous product is termed as syngas (synthetic gas) that is composed of several different gases. Syngas produced from gasification vary from one process to another, this is due to several factors which are: feed characteristics, operation condition, gasified fluid condition, and gasification method or technology. One of the utilization of syngas is for combined cycle power plant fuel. In order to meet the need to convert carbon-based solid fuel into gaseous fuel for combined cycle power plant, engineering adjustment for gasification was done using related software to create the syngas with characteristics of natural gas that serve as fuel for combined cycle power plant in Indonesia. Feed used for the gasification process in this paper was Indonesian Low Rank Coal and the method used to obtain syngas was Modified Fixed Bed Gasifier. From the engineering adjustment process, the yielded syngas possessed lower heating value as much as 31828.32 kJ/kg in gasification condition of 600°C, 3.5 bar, and steam to feed ratio was 1 kg/kg. Syngas characteristics obtained from the process was used as a reference for the adjustment of the fuel system modification in combined cycle power plant that will have the same capacity with the conversion of the system's fuel from natural gas to syngas.

  4. BIMOMASS GASIFICATION PILOT PLANT STUDY

    EPA Science Inventory

    The report gives results of a gasification pilot program using two biomass feedstocks: bagasse pellets and wood chips. he object of the program was to determine the properties of biomass product gas and its suitability as a fuel for gas-turbine-based power generation cycles. he f...

  5. BIMOMASS GASIFICATION PILOT PLANT STUDY

    EPA Science Inventory

    The report gives results of a gasification pilot program using two biomass feedstocks: bagasse pellets and wood chips. he object of the program was to determine the properties of biomass product gas and its suitability as a fuel for gas-turbine-based power generation cycles. he f...

  6. Development of Kinetics and Mathematical Models for High Pressure Gasification of Lignite-Switchgrass Blends

    SciTech Connect

    Agrawal, Pradeep K.

    2016-12-20

    (~104 °C/sec), encountered in entrained flow gasifiers. The char morphology, also a function of the heating rate, would influence the transport rates during the char gasification phase. Thus, heating rate plays a critical role through which both, pyrolysis and char gasification, are interconnected. We utilized two complementary gasification experiments: PEFR (pressurized entrained flow gasifier) and PTGA (pressurized thermo-gravimetric analyzer). The PEFR allowed us to study gasification at pressures, temperatures, and heating rates relevant for coal-biomass gasifiers. The PTGA work was useful in understanding the basic chemistry of the evolution of various gaseous species during pyrolysis. These results helped improved our understanding of the chemistry and chemical changes during pyrolysis. The role alkali metals and other inorganics in char gasification using steam and/or CO2 was investigated. Finally, the mathematical models for char gasification without the transport effects were developed at commercial operating conditions.

  7. STEAM GENERATOR FOR NUCLEAR REACTOR

    DOEpatents

    Kinyon, B.W.; Whitman, G.D.

    1963-07-16

    The steam generator described for use in reactor powergenerating systems employs a series of concentric tubes providing annular passage of steam and water and includes a unique arrangement for separating the steam from the water. (AEC)

  8. Thermodynamic Analysis of Blast Furnace Slag Waste Heat-Recovery System Integrated with Coal Gasification

    NASA Astrophysics Data System (ADS)

    Duan, W. J.; Li, P.; Lei, W.; Chen, W.; Yu, Q. B.; Wang, K.; Qin, Q.

    2015-05-01

    The blast furnace (BF) slag waste heat was recovered by an integrated system stage by stage, which combined a physical and chemical method. The water and coal gasification reactions were used to recover the heat in the system. Based on the first and second law of thermodynamics, the thermodynamic analysis of the system was carried out by the enthalpy-exergy diagram. The results showed that the concept of the "recovery-temperature countercurrent, energy cascade utilization" was realized by this system to recover and use the high-quality BF slag waste heat. In this system, the high-temperature waste heat was recovered by coal gasification and the relatively low-temperature waste heat was used to produce steam. The system's exergy and thermal recycling efficiency were 52.6% and 75.4%, respectively. The exergy loss of the integrated system was only 620.0 MJ/tslag. Compared with the traditional physical recycling method producing steam, the exergy and thermal efficiencies of the integrated system were improved significantly. Meanwhile, approximately 182.0 m3/tslag syngas was produced by coal gasification. The BF slag waste heat will be used integrally and efficiently by the integrated system. The results provide the theoretical reference for recycling and using the BF slag waste heat.

  9. Process for control of pollutants generated during coal gasification

    DOEpatents

    Frumerman, Robert; Hooper, Harold M.

    1979-01-01

    The present invention is directed to an improvement in the coal gasification process that effectively eliminates substantially all of the environmental pollutants contained in the producer gas. The raw producer gas is passed through a two-stage water scrubbing arrangement with the tars being condensed essentially water-free in the first stage and lower boiling condensables, including pollutant laden water, being removed in the second stage. The pollutant-laden water is introduced into an evaporator in which about 95 percent of the water is vaporized and introduced as steam into the gas producer. The condensed tars are combusted and the resulting products of combustion are admixed with the pollutant-containing water residue from the evaporator and introduced into the gas producer.

  10. Low-Temperature Catalytic Gasification of Wet Biomass

    SciTech Connect

    Elliott, Douglas C.; Neuenschwander, Gary G.; Hart, Todd R.; Zacher, Alan H.; Butner, R SCOTT.

    2003-11-16

    Through the use of a metal catalyst, gasification of wet biomass can be accomplished with high levels of carbon conversion to gas at relatively low temperature (350 degrees Celsius). In the pressurized-water environment (3000 psig) near-total conversion of the organic structure of biomass to gases has been accomplished in the presence of a ruthenium metal catalyst. The process is essentially steam reforming as there is no added oxidizer or reagent other than water. In addition, the gas produced is a medium-heating value gas due to the synthesis of high-levels of methane, as dictated by thermodynamic equilibrium. Processing systems and results are described for both bench-scale and scaled-up reactor systems.

  11. STEAM by Design

    ERIC Educational Resources Information Center

    Keane, Linda; Keane, Mark

    2016-01-01

    We live in a designed world. STEAM by Design presents a transdisciplinary approach to learning that challenges young minds with the task of making a better world. Learning today, like life, is dynamic, connected and engaging. STEAM (Science, Technology, Environment, Engineering, Art, and Math) teaching and learning integrates information in…

  12. Safety Picks up "STEAM"

    ERIC Educational Resources Information Center

    Roy, Ken

    2016-01-01

    This column shares safety information for the classroom. STEAM subjects--science, technology, engineering, art, and mathematics--are essential for fostering students' 21st-century skills. STEAM promotes critical-thinking skills, including analysis, assessment, categorization, classification, interpretation, justification, and prediction, and are…

  13. Safety Picks up "STEAM"

    ERIC Educational Resources Information Center

    Roy, Ken

    2016-01-01

    This column shares safety information for the classroom. STEAM subjects--science, technology, engineering, art, and mathematics--are essential for fostering students' 21st-century skills. STEAM promotes critical-thinking skills, including analysis, assessment, categorization, classification, interpretation, justification, and prediction, and are…

  14. Steampunk: Full Steam Ahead

    ERIC Educational Resources Information Center

    Campbell, Heather M.

    2010-01-01

    Steam-powered machines, anachronistic technology, clockwork automatons, gas-filled airships, tentacled monsters, fob watches, and top hats--these are all elements of steampunk. Steampunk is both speculative fiction that imagines technology evolved from steam-powered cogs and gears--instead of from electricity and computers--and a movement that…

  15. Running Out of Steam.

    ERIC Educational Resources Information Center

    Kumar, Promod

    2000-01-01

    Explains why schools should evaluate whether their older steam-heating systems are still cost-effective, or need to be repaired or replaced. The symptoms of deterioration are listed along with discussions on repair or replacement decision making on three areas of steam heating systems: boilers; distribution system; and terminal equipment. (GR)

  16. Running Out of Steam.

    ERIC Educational Resources Information Center

    Kumar, Promod

    2000-01-01

    Explains why schools should evaluate whether their older steam-heating systems are still cost-effective, or need to be repaired or replaced. The symptoms of deterioration are listed along with discussions on repair or replacement decision making on three areas of steam heating systems: boilers; distribution system; and terminal equipment. (GR)

  17. Steampunk: Full Steam Ahead

    ERIC Educational Resources Information Center

    Campbell, Heather M.

    2010-01-01

    Steam-powered machines, anachronistic technology, clockwork automatons, gas-filled airships, tentacled monsters, fob watches, and top hats--these are all elements of steampunk. Steampunk is both speculative fiction that imagines technology evolved from steam-powered cogs and gears--instead of from electricity and computers--and a movement that…

  18. Coal gasification. Quarterly report, April-June 1979

    SciTech Connect

    1980-04-01

    In DOE's program for the conversion of coal to gaseous fuels both high-and low-Btu gasification processes are being developed. High-Btu gas can be distributed economically to consumers in the same pipeline systems now used to carry natural gas. Low-Btu gas, the cheapest of the gaseous fuels produced from coal, can be used economically only on site, either for electric power generation or by industrial and petrochemical plants. High-Btu natural gas has a heating value of 950 to 1000 Btu per standard cubic foot, is composed essentially of methane, and contains virtually no sulfur, carbon monoxide, or free hydrogen. The conversion of coal to High-Btu gas requires a chemical and physical transformation of solid coal. Coals have widely differing chemical and physical properties, depending on where they are mined, and are difficult to process. Therefore, to develop the most suitable techniques for gasifying coal, DOE, together with the American Gas Association (AGA), is sponsoring the development of several advanced conversion processes. Although the basic coal-gasification chemical reactions are the same for each process, each of the processes under development have unique characteristics. A number of the processes for converting coal to high-Btu gas have reached the pilot plant Low-Btu gas, with a heating value of up to 350 Btu per standard cubic foot, is an economical fuel for industrial use as well as for power generation in combined gas-steam turbine power cycles. Because different low-Btu gasification processes are optimum for converting different types of coal, and because of the need to provide commercially acceptable processes at the earliest possible date, DOE is sponsoring the concurrent development of several basic types of gasifiers (fixed-bed, fluidized-bed, and entrained-flow).

  19. Catalytic gasification studies in a pressurized fluid-bed unit

    SciTech Connect

    Mudge, L.K.; Baker, E.G.; Mitchell, D.H.; Robertus, R.J.; Brown, M.D.

    1983-07-01

    The purpose of the project is to evaluate the technical and economic feasibility of producing specific gas products via the catalytic gasification of biomass. This report presents the results of research conducted from October 1980 to November 1982. In the laboratory scale studis, active catalysts were developed for generation of synthesis gases from wood by steam gasification. A trimetallic catalyst, Ni-Co-Mo on silica-alumina doped with 2 wt % Na, was found to retain activity indefinitely for generation of a methanol synthesis gas from wood at 1380/sup 0/F (750/sup 0/C) and 1 atm (100 kPa) absolute pressure. Catalysts for generation of a methane-rich gas were deactivated rapidly and could not be regenerated as required for economic application. Sodium carbonate and potassium carbonate were effective as catalysts for conversion of wood to synthesis gases and methane-rich gas and should be economically viable. Catalytic gasification conditions were found to be suitable for processing of alternative feedstocks: bagasse, alfalfa, rice hulls, and almond hulls. The PDU was operated successfully at absolute pressures of up to 10 atm (1000 kPa) and temperatures of up to 1380/sup 0/F (750/sup 0/C). Yields of synthesis gases at elevated pressure were greater than those used for previous economic evaluations. A trimetallic catalyst, Ni-Cu-Mo on silica-alumina, did not display a long life as did the doped trimetallic catalyst used in laboratory studies. A computer program for a Radio Shack TRS-80 Model I microcomputer was developed to evaluate rapidly the economics of producing either methane or methanol from wood. The program is based on economic evaluations reported in previous studies. Improved yields from the PDU studies were found to result in a reduction of about 9 cents/gal in methanol cost.

  20. Hydrogen production by gasification of municipal solid waste

    SciTech Connect

    Rogers, R. III

    1994-05-20

    As fossil fuel reserves run lower and lower, and as their continued widespread use leads toward numerous environmental problems, the need for clean and sustainable energy alternatives becomes ever clearer. Hydrogen fuel holds promise as such as energy source, as it burns cleanly and can be extracted from a number of renewable materials such as municipal solid waste (MSW), which can be considered largely renewable because of its high content of paper and biomass-derived products. A computer model is being developed using ASPEN Plus flow sheeting software to simulate a process which produces hydrogen gas from MSW; the model will later be used in studying the economics of this process and is based on an actual Texaco coal gasification plant design. This paper gives an overview of the complete MSW gasification process, and describes in detail the way in which MSW is modeled by the computer as a process material. In addition, details of the gasifier unit model are described; in this unit modified MSW reacts under pressure with oxygen and steam to form a mixture of gases which include hydrogen.

  1. DEVELOPMENT OF PRESSURIZED CIRCULATING FLUIDIZED BED PARTIAL GASIFICATION MODULE (PGM)

    SciTech Connect

    Archie Robertson

    2003-07-23

    Foster Wheeler Power Group, Inc. is working under US Department of Energy contract No. DE-FC26-00NT40972 to develop a partial gasification module (PGM) that represents a critical element of several potential coal-fired Vision 21 plants. When utilized for electrical power generation, these plants will operate with efficiencies greater than 60% and produce near zero emissions of traditional stack gas pollutants. The new process partially gasifies coal at elevated pressure producing a coal-derived syngas and a char residue. The syngas can be used to fuel the most advanced power producing equipment such as solid oxide fuel cells or gas turbines, or processed to produce clean liquid fuels or chemicals for industrial users. The char residue is not wasted; it can also be used to generate electricity by fueling boilers that drive the most advanced ultra-supercritical pressure steam turbines. The amount of syngas and char produced by the PGM can be tailored to fit the production objectives of the overall plant, i.e., power generation, clean liquid fuel production, chemicals production, etc. Hence, PGM is a robust building bock that offers all the advantages of coal gasification but in a more user-friendly form; it is also fuel flexible in that it can use alternative fuels such as biomass, sewerage sludge, etc. This report describes the work performed during the April 1--June 30, 2003 time period.

  2. DEVELOPMENT OF PRESSURIZED CIRCULATING FLUIDIZED BED PARTIAL GASIFICATION MODULE (PGM)

    SciTech Connect

    Archie Robertson

    2003-10-29

    Foster Wheeler Power Group, Inc. is working under US Department of Energy contract No. DE-FC26-00NT40972 to develop a partial gasification module (PGM) that represents a critical element of several potential coal-fired Vision 21 plants. When utilized for electrical power generation, these plants will operate with efficiencies greater than 60% and produce near zero emissions of traditional stack gas pollutants. The new process partially gasifies coal at elevated pressure producing a coal-derived syngas and a char residue. The syngas can be used to fuel the most advanced power producing equipment such as solid oxide fuel cells or gas turbines, or processed to produce clean liquid fuels or chemicals for industrial users. The char residue is not wasted; it can also be used to generate electricity by fueling boilers that drive the most advanced ultra-supercritical pressure steam turbines. The amount of syngas and char produced by the PGM can be tailored to fit the production objectives of the overall plant, i.e., power generation, clean liquid fuel production, chemicals production, etc. Hence, PGM is a robust building bock that offers all the advantages of coal gasification but in a more user-friendly form; it is also fuel flexible in that it can use alternative fuels such as biomass, sewerage sludge, etc. This report describes the work performed during the July 1--September 30, 2003 time period.

  3. Low-Temperature Catalytic Gasification of Wet Biomass Residues

    SciTech Connect

    Elliott, Douglas C.; Neuenschwander, Gary G.; Hart, Todd R.; Butner, R. Scott

    2004-10-27

    Low-temperature hydrothermal gasification can be applied to biorefinery residues as an efficient energy recovery process. Through the use of a metal catalyst, gasification of wet biomass can be accomplished with high levels of carbon conversion to medium heating value gas at relatively low temperature (350 degrees Celsius). In the pressurized-water environment (21 MPa) near-total conversion of the organic structure of biomass to gases has been accomplished in the presence of a ruthenium metal catalyst. The process is essentially steam reforming as there is no added oxidizer or reagent other than water. In addition, the gas is produced with high-levels of methane, as dictated by thermodynamic equilibrium. Processing systems and results will be described for both bench-scale and scaled-up reactor systems. The bench-scale systems include both short-term 1-liter batch reactor tests and longer-term continuous flow reactor tests using a 1-liter fixed bed of catalyst in a tubular reactor. The scaled-up reactor is a 4.4 liter version of the continuous flow system, which also includes a high-pressure heat exchanger to demonstrate process efficiency.

  4. DEVELOPMENT OF PRESSURIZED CIRCULATING FLUIDIZED BED PARTIAL GASIFICATION MODULE (PGM)

    SciTech Connect

    Unknown

    2003-01-30

    Foster Wheeler Power Group, Inc. is working under US Department of Energy contract No. DE-FC26-00NT40972 to develop a partial gasification module (PGM) that represents a critical element of several potential coal-fired Vision 21 plants. When utilized for electrical power generation, these plants will operate with efficiencies greater than 60% and produce near zero emissions of traditional stack gas pollutants. The new process partially gasifies coal at elevated pressure producing a coal-derived syngas and a char residue. The syngas can be used to fuel the most advanced power producing equipment such as solid oxide fuel cells or gas turbines, or processed to produce clean liquid fuels or chemicals for industrial users. The char residue is not wasted; it can also be used to generate electricity by fueling boilers that drive the most advanced ultra-supercritical pressure steam turbines. The amount of syngas and char produced by the PGM can be tailored to fit the production objectives of the overall plant, i.e., power generation, clean liquid fuel production, chemicals production, etc. Hence, PGM is a robust building bock that offers all the advantages of coal gasification but in a more user-friendly form; it is also fuel flexible in that it can use alternative fuels such as biomass, sewerage sludge, etc. This report describes the work performed during the October 1--December 31, 2002 time period.

  5. Development of Pressurized Circulating Fluidized Bed Partial Gasification Module (PGM)

    SciTech Connect

    A. Robertson

    2003-12-31

    Foster Wheeler Power Group, Inc. is working under US Department of Energy contract No. DE-FC26-00NT40972 to develop a partial gasification module (PGM) that represents a critical element of several potential coal-fired Vision 21 plants. When utilized for electrical power generation, these plants will operate with efficiencies greater than 60% and produce near zero emissions of traditional stack gas pollutants. The new process partially gasifies coal at elevated pressure producing a coal-derived syngas and a char residue. The syngas can be used to fuel the most advanced power producing equipment such as solid oxide fuel cells or gas turbines, or processed to produce clean liquid fuels or chemicals for industrial users. The char residue is not wasted; it can also be used to generate electricity by fueling boilers that drive the most advanced ultra-supercritical pressure steam turbines. The amount of syngas and char produced by the PGM can be tailored to fit the production objectives of the overall plant, i.e., power generation, clean liquid fuel production, chemicals production, etc. Hence, PGM is a robust building bock that offers all the advantages of coal gasification but in a more user-friendly form; it is also fuel flexible in that it can use alternative fuels such as biomass, sewerage sludge, etc. This report describes the work performed during the October 1 - December 31, 2003 time period.

  6. Development of Pressurized Circulating Fluidized Bed Partial Gasification Module (PGM)

    SciTech Connect

    A. Robertson

    2002-09-30

    Foster Wheeler Power Group, Inc. is working under US Department of Energy contract No. DE-FC26-00NT40972 to develop a partial gasification module (PGM) that represents a critical element of several potential coal-fired Vision 21 plants. When utilized for electrical power generation, these plants will operate with efficiencies greater than 60% and produce near zero emissions of traditional stack gas pollutants. The new process partially gasifies coal at elevated pressure producing a coal-derived syngas and a char residue. The syngas can be used to fuel the most advanced power producing equipment such as solid oxide fuel cells or gas turbines, or processed to produce clean liquid fuels or chemicals for industrial users. The char residue is not wasted; it can also be used to generate electricity by fueling boilers that drive the most advanced ultra-supercritical pressure steam turbines. The amount of syngas and char produced by the PGM can be tailored to fit the production objectives of the overall plant, i.e., power generation, clean liquid fuel production, chemicals production, etc. Hence, PGM is a robust building bock that offers all the advantages of coal gasification but in a more user-friendly form; it is also fuel flexible in that it can use alternative fuels such as biomass, sewerage sludge, etc. This report describes the work performed during the July 1-September 30, 2002 time period.

  7. DEVELOPMENT OF PRESSURIZED CIRCULATING FLUDIZED BED PARTIAL GASIFICATION MODULE (PGM)

    SciTech Connect

    Archie Robertson

    2002-07-10

    Foster Wheeler Power Group, Inc. is working under US Department of Energy contract No. DE-FC26-00NT40972 to develop a partial gasification module (PGM) that represents a critical element of several potential coal-fired Vision 21 plants. When utilized for electrical power generation, these plants will operate with efficiencies greater than 60% and produce near zero emissions of traditional stack gas pollutants. The new process partially gasifies coal at elevated pressure producing a coal-derived syngas and a char residue. The syngas can be used to fuel the most advanced power producing equipment such as solid oxide fuel cells or gas turbines, or processed to produce clean liquid fuels or chemicals for industrial users. The char residue is not wasted; it can also be used to generate electricity by fueling boilers that drive the most advanced ultra-supercritical pressure steam turbines. The amount of syngas and char produced by the PGM can be tailored to fit the production objectives of the overall plant, i.e., power generation, clean liquid fuel production, chemicals production, etc. Hence, PGM is a robust building bock that offers all the advantages of coal gasification but in a more user-friendly form; it is also fuel flexible in that it can use alternative fuels such as biomass, sewerage sludge, etc. This report describes the work performed during the April 1--June 30, 2002 time period.

  8. LLNL Underground-Coal-Gasification Project. Quarterly progress report, July-September 1981

    SciTech Connect

    Stephens, D.R.; Clements, W.

    1981-11-09

    We have continued our laboratory studies of forward gasification in small blocks of coal mounted in 55-gal drums. A steam/oxygen mixture is fed into a small hole drilled longitudinally through the center of the block, the coal is ignited near the inlet and burns toward the outlet, and the product gases come off at the outlet. Various diagnostic measurements are made during the course of the burn, and afterward the coal block is split open so that the cavity can be examined. Development work continues on our mathematical model for the small coal block experiments. Preparations for the large block experiments at a coal outcrop in the Tono Basin of Washington State have required steadily increasing effort with the approach of the scheduled starting time for the experiments (Fall 1981). Also in preparation is the deep gasification experiment, Tono 1, planned for another site in the Tono Basin after the large block experiments have been completed. Wrap-up work continues on our previous gasification experiments in Wyoming. Results of the postburn core-drilling program Hoe Creek 3 are presented here. Since 1976 the Soviets have been granted four US patents on various aspects of the underground coal gasification process. These patents are described here, and techniques of special interest are noted. Finally, we include ten abstracts of pertinent LLNL reports and papers completed during the quarter.

  9. Liquid Fuel Production from Biomass via High Temperature Steam Electrolysis

    SciTech Connect

    Grant L. Hawkes; Michael G. McKellar

    2009-11-01

    A process model of syngas production using high temperature electrolysis and biomass gasification is presented. Process heat from the biomass gasifier is used to heat steam for the hydrogen production via the high temperature steam electrolysis process. Hydrogen from electrolysis allows a high utilization of the biomass carbon for syngas production. Oxygen produced form the electrolysis process is used to control the oxidation rate in the oxygen-fed biomass gasifier. Based on the gasifier temperature, 94% to 95% of the carbon in the biomass becomes carbon monoxide in the syngas (carbon monoxide and hydrogen). Assuming the thermal efficiency of the power cycle for electricity generation is 50%, (as expected from GEN IV nuclear reactors), the syngas production efficiency ranges from 70% to 73% as the gasifier temperature decreases from 1900 K to 1500 K. Parametric studies of system pressure, biomass moisture content and low temperature alkaline electrolysis are also presented.

  10. Production of hydrogen from biomass by catalytic steam reforming of fast pyrolysis oil

    SciTech Connect

    Czernik, S.; Wang, D.; Chornet, E.

    1998-08-01

    Hydrogen is the prototype of the environmentally cleanest fuel of interest for power generation using fuel cells and for transportation. The thermochemical conversion of biomass to hydrogen can be carried out through two distinct strategies: (a) gasification followed by water-gas shift conversion, and (b) catalytic steam reforming of specific fractions derived from fast pyrolysis and aqueous/steam processes of biomass. This paper presents the latter route that begins with fast pyrolysis of biomass to produce bio-oil. This oil (as a whole or its selected fractions) can be converted to hydrogen via catalytic steam reforming followed by a water-gas shift conversion step. Such a process has been demonstrated at the bench scale using model compounds, poplar oil aqueous fraction, and the whole pyrolysis oil with commercial Ni-based steam reforming catalysts. Hydrogen yields as high as 85% have been obtained. Catalyst initial activity can be recovered through regeneration cycles by steam or CO{sub 2} gasification of carbonaceous deposits.

  11. Ukraine Steam Partnership

    SciTech Connect

    Gurvinder Singh

    2000-02-15

    The Ukraine Steam Partnership program is designed to implement energy efficiency improvements in industrial steam systems. These improvements are to be made by the private plants and local government departments responsible for generation and delivery of energy to end-users. One of the activities planned under this program was to provide a two-day training workshop on industrial steam systems focusing on energy efficiency issues related to the generation, distribution, and consumption of steam. The workshop was geared towards plant managers, who are not only technically oriented, but are also key decision makers in their respective companies. The Agency for Rational Energy Use and Ecology (ARENA-ECO), a non-governmental, not-for-profit organization founded to promote energy efficiency and environmental protection in Ukraine, in conjunction with the Alliance staff in Kiev sent out invitations to potential participants in all the regions of Ukraine. The purpose of this report is the describe the proceedings from the workshop and provide recommendations from the workshop's roundtable discussion. The workshop was broken down into two main areas: (1) Energy efficient boiler house steam generation; and Energy efficient steam distribution and consumption. The workshop also covered the following topics: (1) Ukrainian boilers; (2) Water treatment systems; (3) A profile of UKRESCO (Ukrainian Energy Services Company); (4) Turbine expanders and electricity generation; (5) Enterprise energy audit basics; and (6) Experience of steam use in Donetsk oblast.

  12. Steam trap monitor

    DOEpatents

    Ryan, Michael J.

    1988-01-01

    A steam trap monitor positioned downstream of a steam trap in a closed steam system includes a first sensor (the combination of a hot finger and thermocouple well) for measuring the energy of condensate and a second sensor (a cold finger) for measuring the total energy of condensate and steam in the line. The hot finger includes one or more thermocouples for detecting condensate level and energy, while the cold finger contains a liquid with a lower boiling temperature than that of water. Vapor pressure from the liquid is used to do work such as displacing a piston or bellows in providing an indication of total energy (steam+condensate) of the system. Processing means coupled to and responsive to outputs from the thermocouple well hot and cold fingers subtracts the condensate energy as measured by the hot finger and thermocouple well from the total energy as measured by the cold finger to provide an indication of the presence of steam downstream from the trap indicating that the steam trap is malfunctioning.

  13. Steam generator tube failures

    SciTech Connect

    MacDonald, P.E.; Shah, V.N.; Ward, L.W.; Ellison, P.G.

    1996-04-01

    A review and summary of the available information on steam generator tubing failures and the impact of these failures on plant safety is presented. The following topics are covered: pressurized water reactor (PWR), Canadian deuterium uranium (CANDU) reactor, and Russian water moderated, water cooled energy reactor (VVER) steam generator degradation, PWR steam generator tube ruptures, the thermal-hydraulic response of a PWR plant with a faulted steam generator, the risk significance of steam generator tube rupture accidents, tubing inspection requirements and fitness-for-service criteria in various countries, and defect detection reliability and sizing accuracy. A significant number of steam generator tubes are defective and are removed from service or repaired each year. This wide spread damage has been caused by many diverse degradation mechanisms, some of which are difficult to detect and predict. In addition, spontaneous tube ruptures have occurred at the rate of about one every 2 years over the last 20 years, and incipient tube ruptures (tube failures usually identified with leak detection monitors just before rupture) have been occurring at the rate of about one per year. These ruptures have caused complex plant transients which have not always been easy for the reactor operators to control. Our analysis shows that if more than 15 tubes rupture during a main steam line break, the system response could lead to core melting. Although spontaneous and induced steam generator tube ruptures are small contributors to the total core damage frequency calculated in probabilistic risk assessments, they are risk significant because the radionuclides are likely to bypass the reactor containment building. The frequency of steam generator tube ruptures can be significantly reduced through appropriate and timely inspections and repairs or removal from service.

  14. Analysis of energy recovery potential using innovative technologies of waste gasification.

    PubMed

    Lombardi, Lidia; Carnevale, Ennio; Corti, Andrea

    2012-04-01

    In this paper, two alternative thermo-chemical processes for waste treatment were analysed: high temperature gasification and gasification associated to plasma process. The two processes were analysed from the thermodynamic point of view, trying to reconstruct two simplified models, using appropriate simulation tools and some support data from existing/planned plants, able to predict the energy recovery performances by process application. In order to carry out a comparative analysis, the same waste stream input was considered as input to the two models and the generated results were compared. The performances were compared with those that can be obtained from conventional combustion with energy recovery process by means of steam turbine cycle. Results are reported in terms of energy recovery performance indicators as overall energy efficiency, specific energy production per unit of mass of entering waste, primary energy source savings, specific carbon dioxide production.

  15. Allothermal gasification of biomass using micron size biomass as external heat source.

    PubMed

    Cheng, Gong; Li, Qian; Qi, Fangjie; Xiao, Bo; Liu, Shiming; Hu, Zhiquan; He, Piwen

    2012-03-01

    An allothermal biomass gasification system using biomass micron fuel (BMF) as external heat source was developed. In this system, heat supplied to gasifier was generated from combustion of BMF. Biomass feedstock was gasified with steam and then tar in the produced gas was decomposed in a catalytic bed with NiO/γ-Al(2)O(3) catalyst. Finally the production gas was employed as a substitute for civil fuel gas. An overall energy analysis of the system was also investigated. The results showed that the lower heating value of the product gas reached more than 12 MJ/Nm(3). The combusted BMF accounted for 26.8% of the total energy input. Allothermal gasification based on the substituted BMF for conventional energy was an efficient and economical technology to obtain bioenergy.

  16. Simulation on gasification of forestry residues in fluidized beds by Eulerian-Lagrangian approach.

    PubMed

    Xie, Jun; Zhong, Wenqi; Jin, Baosheng; Shao, Yingjuan; Liu, Hao

    2012-10-01

    A comprehensive three-dimensional numerical model is developed to simulate forestry residues gasification in a fluidized bed reactor using Eulerian-Lagrangian approach. The complex granular flow behaviors and chemical reaction characteristics are addressed simultaneously. The model uses an Eulerian method for fluid phase and a discrete particle method for solid phase, which takes particle contact force into account. Heterogeneous and homogenous reaction rates are solved on the Eulerian grid. The numerical model is employed to study the gasification performance in a lab-scale pine gasifier. A series of simulations have been performed with some critical parameters including temperature, equivalence ratio and steam to biomass ratio. The model predicts product gas composition and carbon conversion efficiency in good agreement with experimental data. The formation and development of flow regimes, profiles of particle species, and distributions of gas compositions inside the reactor are also discussed. Copyright © 2012 Elsevier Ltd. All rights reserved.

  17. Development of mild gasification process

    SciTech Connect

    Chu, C.I.C.; Gillespie, B.L.

    1988-02-01

    Under a previous contract with Morgantown Energy Technology Center (METC), Department of Energy (DOE) Contract No. DE-AC21-84MC21108, UCC Research Corporation (UCCRC) built and tested a 1500 lb/day Mild Gasification Process Development Unit (MGU). The MGU, as tested under the previous contract, is shown in Figure 1. Testing completed under the previous contract showed that good quality hydrocarbon liquids and good quality char can be produced in the MGU. However, the MGU is not optimized. The primary objectives of the current project are to optimize the MGU and determine the suitability of char for several commercial applications. The program consists of four tasks; Task 1-Test Plan; Task 2-Optimization of Mild Gasification Process; Task 3-Evaluation of Char and Char/Coal Blends as a Boiler/Blast Furnace Fuel; and Task 4-Analysis of Data and Preparation of Final Report. Task 1 has been completed while work continued on Task 2.

  18. Development of mild gasification process

    SciTech Connect

    Chu, C.I.C.; Gillespie, B.L.

    1987-11-01

    Under a previous contract with Morgantown Energy Technology Center (METC), Department of Energy (DOE) Contract No. AC21-84MC21108, UCC Research Corporation (UCCRC) built and tested a 1500 lb/day Mild Gasification Process Development Unit (MGU). The MGU, as tested under the previous contract, is shown in Figure 1. Testing completed under the previous contract showed that good quality hydrocarbon liquids and good quality char can be produced in the MGU. However, the MGU is not optimized. The primary objectives of the current project are to optimize the MGU and determine the suitability of char for several commercial applications. The program consists of four tasks; Task 1 -- Test Plan; Task 2 -- Optimization of Mild Gasification Process; Task 3 -- Evaluation of Char and Char/Coal Blends as a Boiler/Blast Furnace Fuel; and Task 4 -- Analysis of Data and Preparation of Final Report. Task 1 has been completed while work continued on Task 2.

  19. Development of mild gasification process

    SciTech Connect

    Chu, C.I.C.; Derting, T.M.

    1988-07-01

    Under a previous contract with Morgantown Energy Technology Center (METC), Department of Energy (DOE) Contract No. AC21-84MC21108, UCC Research Corporation (UCCRC) built and tested a 1500 lb/day Mild Gasification Process Development Unit (MGU). The MGU, as tested under the previous contract, is shown in Figure 1. Testing completed under the previous contract showed that good quality hydrocarbon liquids and good quality char can be produced in the MGU. However, the MGU is not optimized. The primary objectives of the current project are to optimize the MGU and determine the suitability of char for several commercial applications. The program consists of four tasks; Task 1 -- Test Plan; Task 2 -- Optimization of Mild Gasification Process; Task 3 -- Evaluation of Char and Char/Coal Blends as a Boiler/Blast Furnace Fuel; and Task 4 -- Analysis of Data and Preparation of Final Report. Task 1 has been completed while work continued on Task 2.

  20. Development of mild gasification process

    SciTech Connect

    Chu, C.I.C.; Williams, S.W.

    1989-01-01

    Under a previous contract with Morgantown Energy Technology Center (METC), Department of Energy (DOE) Contract No. AC21-84MC21108, UCC Research Corporation (UCCRC) built and tested a 1500 lb/day Mild Gasification Process Development Unit (MGU). The MGU, as tested under the previous contract, is shown in Figure 1. Testing completed under the previous contract showed that good quality hydrocarbon liquids and good quality char can be produced in the MGU. However, the MGU is not optimized. The primary objectives of the current project are to optimize the MGU and determine the suitability of char for several commercial applications. The program consists of four tasks; Task 1 -- Test Plan; Task 2 -- Optimization of Mild Gasification Process; Task 3 -- Evaluation of Char and Char/Coal Blends as a Boiler/Blast Furnace Fuel; and Task 4 -- Analysis of Data and Preparation of Final Report. Task 1 has been completed while work continued on Task 2.

  1. Materials Performance in USC Steam

    SciTech Connect

    G. R. Holcomb; J. Tylczak; G. H. Meier; N. M. Yanar

    2011-09-07

    Materials Performance in USC Steam: (1) pressure effects on steam oxidation - unique capability coming on-line; (2) hydrogen evolution - hydrogen permeability apparatus to determine where hydrogen goes during steam oxidation; and (3) NETL materials development - steam oxidation resource for NETL developed materials.

  2. EMERY BIOMASS GASIFICATION POWER SYSTEM

    SciTech Connect

    Benjamin Phillips; Scott Hassett; Harry Gatley

    2002-11-27

    Emery Recycling Corporation (now Emery Energy Company, LLC) evaluated the technical and economical feasibility of the Emery Biomass Gasification Power System (EBGPS). The gasifier technology is owned and being developed by Emery. The Emery Gasifier for this project was an oxygen-blown, pressurized, non-slagging gasification process that novelly integrates both fixed-bed and entrained-flow gasification processes into a single vessel. This unique internal geometry of the gasifier vessel will allow for tar and oil destruction within the gasifier. Additionally, the use of novel syngas cleaning processes using sorbents is proposed with the potential to displace traditional amine-based and other syngas cleaning processes. The work scope within this project included: one-dimensional gasifier modeling, overall plant process modeling (ASPEN), feedstock assessment, additional analyses on the proposed syngas cleaning process, plant cost estimating, and, market analysis to determine overall feasibility and applicability of the technology for further development and commercial deployment opportunities. Additionally, the project included the development of a detailed technology development roadmap necessary to commercialize the Emery Gasification technology. Process modeling was used to evaluate both combined cycle and solid oxide fuel cell power configurations. Ten (10) cases were evaluated in an ASPEN model wherein nine (9) cases were IGCC configurations with fuel-to-electricity efficiencies ranging from 38-42% and one (1) case was an IGFC solid oxide case where 53.5% overall plant efficiency was projected. The cost of electricity was determined to be very competitive at scales from 35-71 MWe. Market analysis of feedstock availability showed numerous market opportunities for commercial deployment of the technology with modular capabilities for various plant sizes based on feedstock availability and power demand.

  3. Coal gasification players, projects, prospects

    SciTech Connect

    Blankinship, S.

    2006-07-15

    Integrated gasification combined cycle (IGCC) technology has been running refineries and chemical plants for decades. Power applications have dotted the globe. Two major IGCC demonstration plants operating in the United States since the mid-1900s have helped set the stage for prime time, which is now approaching. Two major reference plant designs are in the wings and at least two major US utilities are poised to build their own IGCC power plants. 2 figs.

  4. Trace metal transformations in gasification

    SciTech Connect

    Erickson, T.A.; Zygarlicke, C.J.; O`Keefe, C.A.

    1995-08-01

    The Energy & Environmental Research Center (EERC) is carrying out an investigation that will provide methods to predict the fate of selected trace elements in integrated gasification combined cycle (IGCC) and integrated gasification fuel cell (IGFC) systems to aid in the development of methods to control the emission of trace elements determined to be air toxics. The goal of this project is to identify the effects of critical chemical and physical transformations associated with trace element behavior in IGCC and IGFC systems. The trace elements included in this project are arsenic, chromium, cadmium, mercury, nickel, selenium, and lead. The research seeks to identify and fill, experimentally and/or theoretically, data gaps that currently exist on the fate and composition of trace elements. The specific objectives are to (1) review the existing literature to identify the type and quantity of trace elements from coal gasification systems, (2) perform laboratory-scale experimentation and computer modeling to enable prediction of trace element emissions, and (3) identify methods to control trace element emissions.

  5. Development of Foster Wheeler's Vision 21 Partial Gasification Module

    SciTech Connect

    Robertson, A.

    2001-11-06

    The US Department of Energy (DOE) has awarded Foster Wheeler Development Corporation a contract to develop a partial gasification module (PGM) that represents a critical element of several potential coal-fired Vision 21 plants. When utilized for electrical power generation, these plants will operate with efficiencies greater than 60% while producing near zero emissions of traditional stack gas pollutants. The new process partially gasifies coal at elevated pressure producing a coal derived syngas and a char residue. The syngas can be used to fuel the most advanced power producing equipment such as solid oxide fuel cells or gas turbines or processed to produce clean liquid fuels or chemicals for industrial users. The char residue is not wasted; it can also be used to generate electricity by fueling boilers that drive the most advanced ultra-supercritical pressure steam turbines. The unique aspect of the process is that it utilizes a pressurized circulating fluidized bed partial gasifier and does not attempt to consume the coal in a single step. To convert all the coal to syngas in a single step requires extremely high temperatures ({approx} 2500 to 2800F) that melt and vaporize the coal and essentially drive all coal ash contaminants into the syngas. Since these contaminants can be corrosive to power generating equipment, the syngas must be cooled to near room temperature to enable a series of chemical processes to clean the syngas. Foster Wheeler's process operates at much lower temperatures that control/minimize the release of contaminants; this eliminates/minimizes the need for the expensive, complicated syngas heat exchangers and chemical cleanup systems typical of high temperature gasification. By performing the gasification in a circulating bed, a significant amount of syngas can still be produced despite the reduced temperature and the circulating bed allows easy scale up to large size plants. Rather than air, it can also operate with oxygen to facilitate

  6. Geothermal steam condensate reinjection

    NASA Technical Reports Server (NTRS)

    Chasteen, A. J.

    1974-01-01

    Geothermal electric generating plants which use condensing turbines and generate and excess of condensed steam which must be disposed of are discussed. At the Geysers, California, the largest geothermal development in the world, this steam condensate has been reinjected into the steam reservoir since 1968. A total of 3,150,000,000 gallons of steam condensate has been reinjected since that time with no noticeable effect on the adjacent producing wells. Currently, 3,700,000 gallons/day from 412 MW of installed capacity are being injected into 5 wells. Reinjection has also proven to be a satisfactory method of disposing of geothermal condensate a Imperial Valley, California, and at the Valles Caldera, New Mexico.

  7. Cost Reduction Strategies - Steam

    SciTech Connect

    2001-03-01

    Boilers play a particularly important role in integrated mills because they not only provide the steam needed for key processes but also consume by-product fuels generated in the coke ovens, blast furnace, and BOF.

  8. Steam Properties Database

    National Institute of Standards and Technology Data Gateway

    SRD 10 NIST/ASME Steam Properties Database (PC database for purchase)   Based upon the International Association for the Properties of Water and Steam (IAPWS) 1995 formulation for the thermodynamic properties of water and the most recent IAPWS formulations for transport and other properties, this updated version provides water properties over a wide range of conditions according to the accepted international standards.

  9. A NOVEL CONCEPT FOR PREFERENTIAL PRODUCTION OF METHANE RICH SYNGAS FROM COAL GASIFICATION

    SciTech Connect

    Majed, Toqan; Prabhat, Naredi

    2011-11-04

    The overall objective of this multi-phase SBIR project is to develop a coal gasifier concept that yields higher methane (CH4) concentration in the syngas without compromising on the heating value of the syngas. Higher concentration of CH4 in syngas is desirable because it has higher calorific value (per unit mass) than any other hydrocarbon. In addition, utilization of the CH4 rich syngas in fuel cells facilitates better control of fuel cell stack temperature which improves power generation efficiency. However, existing commercial gasifiers predominantly produce CO and H2 rich syngas that contains minimal amount of CH4. In order to obtain high heating value syngas with preferential production of CH4, this proposal proposes to gasify coal in combination with a renewable, liquid, waste feedstock in a novel gasification process design. The proposed liquid feedstock is rich in oxygen which reduces amount of oxygen needed to carryout the gasification process and thus the cost. In addition, CPS conducted a 1-D kinetic and equilibrium calculation which showed that the renewable feedstock reduces tar formation, and helps in achieving higher heating value and CH4 in the syngas. In recent proof-of-concept experiments, we have determined that methanol (CH3OH) addition during steam gasification or coal pyrolysis enhances methane formation. We hypothesize that the tars released during coal devolatilization react with the methanol generated radicals to form low molecular weight hydrocarbons, primarily CH4 has been proved correct. It also appears that because the ratio of methanol to coal and steam to coal ratio was too high during the batch reactor experiments, significant fraction of tar was also converted to CO. Therefore, in order to achieve higher methane in a cost effective manner, experiments need to be done in a continuous flow reactor at isothermal temperatures where the ratio of the additive and steam needs to be carefully controlled.

  10. TEXACO GASIFICATION PROCESS - INNOVATIVE TECHNOLOGY EVALUATION REPORT

    EPA Science Inventory

    This report summarizes the evaluation of the Texaco Gasification Process (TGP) conducted under the U.S. Environmental Protection Agency (EPA) Superfund Innovative Technology Evaluation (SITE) Program. The Texaco Gasification Process was developed by Texaco Inc. The TGP is a comm...

  11. Improved catalysts for carbon and coal gasification

    DOEpatents

    McKee, D.W.; Spiro, C.L.; Kosky, P.G.

    1984-05-25

    This invention relates to improved catalysts for carbon and coal gasification and improved processes for catalytic coal gasification for the production of methane. The catalyst is composed of at least two alkali metal salts and a particulate carbonaceous substrate or carrier is used. 10 figures, 2 tables.

  12. TEXACO GASIFICATION PROCESS - INNOVATIVE TECHNOLOGY EVALUATION REPORT

    EPA Science Inventory

    This report summarizes the evaluation of the Texaco Gasification Process (TGP) conducted under the U.S. Environmental Protection Agency (EPA) Superfund Innovative Technology Evaluation (SITE) Program. The Texaco Gasification Process was developed by Texaco Inc. The TGP is a comm...

  13. Updraft gasification of salmon processing waste

    USDA-ARS?s Scientific Manuscript database

    The purpose of this research is to judge the feasibility of gasification for the disposal of waste streams generated through salmon harvesting. Gasification is the process of converting carbonaceous materials into combustible “syngas” in a high temperature (above 700 °C), oxygen deficient environmen...

  14. Digested sewage sludge gasification in supercritical water.

    PubMed

    Zhai, Yunbo; Wang, Chang; Chen, Hongmei; Li, Caiting; Zeng, Guangming; Pang, Daoxiong; Lu, Pei

    2013-04-01

    Digested sewage sludge gasification in supercritical water was studied. Influences of main reaction parameters, including temperature (623-698 K), pressure (25-35 Mpa), residence time (10-15 min) and dry matter content (5-25 wt%), were investigated to optimize the gasification process. The main gas products were methane, carbon monoxide, carbon dioxide and traces of ethene, etc. Results showed that 10 wt% dry matter content digested sewage sludge at a temperature of 698 K and residence time of 50 min, with a pressure of 25 MPa, were the most favorable conditions for the sewage sludge gasification and carbon gasification efficiencies. In addition, potassium carbonate (K2CO3) was also employed as the catalyst to make a comparison between gasification with and without catalyst. When 2.6 g K2CO3 was added, a gasification efficiency of 25.26% and a carbon gasification efficiency of 20.02% were achieved, which were almost four times as much as the efficiencies without catalyst. K2CO3 has been proved to be effective in sewage sludge gasification.

  15. Modeling integrated biomass gasification business concepts

    Treesearch

    Peter J. Ince; Ted Bilek; Mark A. Dietenberger

    2011-01-01

    Biomass gasification is an approach to producing energy and/or biofuels that could be integrated into existing forest product production facilities, particularly at pulp mills. Existing process heat and power loads tend to favor integration at existing pulp mills. This paper describes a generic modeling system for evaluating integrated biomass gasification business...

  16. Gasification technologies 2005. Conference papers and presentations

    SciTech Connect

    2005-07-01

    A total of 43 papers and two keynote addresses were presented at the conference in eight sessions entitled Four perspectives on gasification industry trends and new developments; Federal gasification incentives: opportunities and challenges; Carbon sequestration ready: What does it mean and who can do it?; Experience with gasifying low rank coals (panel discussion); What are current gasification-based offerings in the energy marketplace?; Coal to liquids and chemicals: prospects and challenges; Gasification market drivers panel; and Gasification technologies advancements continue. The CD-ROM contains 43 presentations plus on keynote address, all in slide/overview form as pdfs. In addition, the text of four presentations is included. These have been abstracted separately for the Coal Abstracts database.

  17. Underground coal gasification: An overview of groundwater contamination hazards and mitigation strategies

    SciTech Connect

    Camp, David W.; White, Joshua A.

    2015-03-13

    Underground coal gasification is the in situ conversion of coal into an energy-rich product gas. It takes place deep underground, using chemical reactions to consume the coal and grow a cavity. Gas wells, drilled into the coal seam, inject reactant air, oxygen, and/or steam to sustain the reactions. Production wells then extract the product gas. Careful analysis and understanding of likely failure modes will help prevent and minimize impacts. This document provides a general description of the relevant processes, potential failure modes, and practical mitigation strategies. It can guide critical review of project design and operations.

  18. THE PRODUCTION OF SYNGAS VIA HIGH TEMPERATURE ELECTROLYSIS AND BIO-MASS GASIFICATION

    SciTech Connect

    M. G. McKellar; G. L. Hawkes; J. E. O'Brien

    2008-11-01

    A process model of syngas production using high temperature electrolysis and biomass gasification is presented. Process heat from the biomass gasifier is used to improve the hydrogen production efficiency of the steam electrolysis process. Hydrogen from electrolysis allows a high utilization of the biomass carbon for syngas production. Based on the gasifier temperature, 94% to 95% of the carbon in the biomass becomes carbon monoxide in the syngas (carbon dioxide and hydrogen). Assuming the thermal efficiency of the power cycle for electricity generation is 50%, (as expected from GEN IV nuclear reactors), the syngas production efficiency ranges from 70% to 73% as the gasifier temperature decreases from 1900 K to 1500 K.

  19. Co-gasification of biomass and plastics: pyrolysis kinetics studies, experiments on 100 kW dual fluidized bed pilot plant and development of thermodynamic equilibrium model and balances.

    PubMed

    Narobe, M; Golob, J; Klinar, D; Francetič, V; Likozar, B

    2014-06-01

    Thermo-gravimetric analysis (TGA) of volatilization reaction kinetics for 50 wt.% mixtures of plastics (PE) and biomass (wood pellets) as well as for 100 wt.% plastics was conducted to predict decomposition times at 850°C and 900°C using iso-conversional model method. For mixtures, agreement with residence time of dual fluidized bed (DFB) reactor, treated as continuous stirred-tank reactor (CSTR), was obtained at large conversions. Mono-gasification of plastics and its co-gasification with biomass were performed in DFB pilot plant, using olivine as heterogeneous catalyst and heat transfer agent. It was found that co-gasification led to successful thermochemical conversion of plastics as opposed to mono-gasification. Unknown flow rates were determined applying nonlinear regression to energy and mass balances acknowledging combustion fuel, air, steam, feedstock, but also exiting char, tar, steam and other components in DFB gasification unit. Water-gas shift equilibrium and methanol synthesis requirements were incorporated into gasification model, based on measurements. Copyright © 2014 Elsevier Ltd. All rights reserved.

  20. DEMONSTRATION OF BLACK LIQUOR GASIFICATION AT BIG ISLAND

    SciTech Connect

    Robert DeCarrera

    2003-10-20

    This Technical Progress Report provides an account of the status of the project for the demonstration of Black Liquor Gasification at Georgia-Pacific Corporation's Big Island, VA facility. The report also includes budget information and a milestone schedule. The project to be conducted by G-P is a comprehensive, complete commercial-scale demonstration that is divided into two phases. Phase I is the validation of the project scope and cost estimate. Phase II is project execution, data acquisition and reporting, and consists of procurement of major equipment, construction and start-up of the new system. Phase II also includes operation of the system for a period of time to demonstrate the safe operation and full integration of the energy and chemical recovery systems in a commercial environment. The objective of Phase I is to validate the process design and to engineer viable solutions to any technology gaps. This phase includes engineering and planning for the integration of the full-scale MTCI/StoneChem PulseEnhanced{trademark} black liquor steam-reformer chemical recovery system into G-P's operating pulp and paper mill at Big Island, Virginia. During this phase, the scope and cost estimate will be finalized to confirm the cost of the project and its integration into the existing system at the mill. The objective of Phase II of the project is the successful and safe completion of the engineering, construction and functional operation of the fully integrated full-scale steam reformer process system. This phase includes installation of all associated support systems and equipment required for the enhanced recovery of both energy and chemicals from all of the black liquor generated from the pulping process at the Big Island Mill. The objective also includes operation of the steam reformer system to demonstrate the ability of the system to operate reliably and achieve designed levels of energy and chemical recovery while maintaining environmental emissions at or below

  1. Co-gasification of biosolids with biomass: Thermogravimetric analysis and pilot scale study in a bubbling fluidized bed reactor.

    PubMed

    Yu, Ming Ming; Masnadi, Mohammad S; Grace, John R; Bi, Xiaotao T; Lim, C Jim; Li, Yonghua

    2015-01-01

    This work studied the feasibility of co-gasification of biosolids with biomass as a means of disposal with energy recovery. The kinetics study at 800°C showed that biomass, such as switchgrass, could catalyze the reactions because switchgrass ash contained a high proportion of potassium, an excellent catalyst for gasification. However, biosolids could also inhibit gasification due to interaction between biomass alkali/alkaline earth metals and biosolids clay minerals. In the pilot scale experiments, increasing the proportion of biosolids in the feedstock affected gasification performance negatively. Syngas yield and char conversion decreased from 1.38 to 0.47m(3)/kg and 82-36% respectively as the biosolids proportion in the fuel increased from 0% to 100%. Over the same range, the tar content increased from 10.3 to 200g/m(3), while the ammonia concentration increased from 1660 to 19,200ppmv. No more than 25% biosolids in the fuel feed is recommended to maintain a reasonable gasification.

  2. Two stage coal gasification plant

    SciTech Connect

    Shoebotham, N.M.

    1984-06-26

    This invention relates to a two stage coal gasification plant which comprises a gasifier 1 and a predistillation retort 2. The gasifier has a plurality of gas extraction outlets 4 located in the periphery thereof which feed into a manifold 5 from where a percentage of the gas from the gasifier is extracted. Gas from the predistillation retort is extracted through an outlet near the top of the retort. An agitator 8 is provided for agitation of the coal in the agglomeration zone. The agitator is preferably automatically controlled by means of a temperature sensing device 10 located on an arm thereof.

  3. 32. 48' MILL STEAM ENGINE ADMISSION BOX (?), STEAM VALVE, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    32. 48' MILL STEAM ENGINE ADMISSION BOX (?), STEAM VALVE, AND REVERSING MECHANISM LIFTING CYLINDER. - U.S. Steel Homestead Works, 48" Plate Mill, Along Monongahela River, Homestead, Allegheny County, PA

  4. 14. STEAM CABINETS & SITZ BATH IN STEAM ROOM. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    14. STEAM CABINETS & SITZ BATH IN STEAM ROOM. - Hot Springs National Park, Bathhouse Row, Fordyce Bathhouse: Mechanical & Piping Systems, State Highway 7, 1 mile north of U.S. Highway 70, Hot Springs, Garland County, AR

  5. Steam-injected gas turbine analysis: Steam rates

    SciTech Connect

    Rice, I.G.

    1995-04-01

    This paper presents an analysis of steam rates in steam-injected gas turbines (simple and reheat). In considering a gas turbine of this type, the steam-injection flow is separated from the main gas stream for analysis. Dalton`s and Avogadro`s laws of partial pressure and gas mixtures are applied. Results obtained provide for the accurate determination of heat input, gas expansion based on partial pressures, and heat-rejection steam-enthalpy points.

  6. Steam-injected gas turbine analysis: steam rates

    NASA Astrophysics Data System (ADS)

    Rice, I. G.

    1995-04-01

    This paper presents an analysis of steam rates in steam-injected gas turbines (simple and reheat). In considering a gas turbine of this type, the steam-injection flow is separated from the main gas stream for analysis. Dalton's and Avogadro's laws of partial pressure and gas mixtures are applied. Results obtained provide for the accurate determination of heat input, gas expansion based on partial pressures, and heat-rejection steam-enthalpy points.

  7. CO2 as a carbon neutral fuel source via enhanced biomass gasification.

    PubMed

    Butterman, Heidi C; Castaldi, Marco J

    2009-12-01

    The gas evolution, mass decay behavior and energy content of several woods, grasses, and agricultural residues were examined with steam and CO(2) gasification using thermogravimetric analysis and gas chromatography. CO(2) concentrations were varied between 0 and 100% with steam as a coreactant. Carbon conversion was complete with 25% CO(2)/75% steam compared to 90% conversion with pure steam in the temperature range of 800-1000 degrees C. The largest effect was from 0-5% CO(2) introduction where CO concentration increased by a factor of 10 and H(2) decreased by a factor of 3.3 at 900 degrees C. Increasing CO(2) from 5 to 50% resulted in continued CO increases and H(2) decrease by a factor of 3 at 900 degrees C. This yielded a H(2)/CO ratio that could be adjusted from 5.5 at a 0% CO(2) to 0.25 at a 50% CO(2) concentration. Selection of the gasification parameters, such as heating rate, also enabled greater control in the separation of cellulose from lignin via thermal treatment. 100% CO(2) concentration enabled near complete separation of cellulose from lignin at 380 degrees C using a 1 degrees C min(-1) heating rate. Similar trends were observed with coal and municipal solid waste (MSW) as feedstock. The likely mechanism is the ability for CO(2) to enhance the pore structure, particularly the micropores, of the residual carbon skeleton after drying and devolatilization providing access for CO(2) to efficiently gasify the solid.

  8. High performance steam development

    SciTech Connect

    Duffy, T.; Schneider, P.

    1995-10-01

    Over 30 years ago U.S. industry introduced the world`s highest temperature (1200{degrees}F at 5000 psig) and most efficient power plant, the Eddystone coal-burning steam plant. The highest alloy material used in the plant was 316 stainless steel. Problems during the first few years of operation caused a reduction in operating temperature to 1100{degrees}F which has generally become the highest temperature used in plants around the world. Leadership in high temperature steam has moved to Japan and Europe over the last 30 years.

  9. Optical wet steam monitor

    DOEpatents

    Maxey, Lonnie C.; Simpson, Marc L.

    1995-01-01

    A wet steam monitor determines steam particle size by using laser doppler velocimeter (LDV) device to produce backscatter light. The backscatter light signal is processed with a spectrum analyzer to produce a visibility waveform in the frequency domain. The visibility waveform includes a primary peak and a plurality of sidebands. The bandwidth of at least the primary frequency peak is correlated to particle size by either visually comparing the bandwidth to those of known particle sizes, or by digitizing the waveform and comparing the waveforms electronically.

  10. STEAM GENERATOR GROUP PROJECT

    SciTech Connect

    Clark, R. A.; Lewis, M

    1985-09-01

    This report is a summary of progress in the Surry Steam Generator Group Project for 1984. Information is presented on the analysis of two baseline eddy current inspections of the generator. Round robin series of tests using standard in-service inspection techniques are described along with some preliminary results. Observations are reported of degradation found on tubing specimens removed from the generator, and on support plates characterized in-situ. Residual stresses measured on a tubing specimen are reported. Two steam generator repair demonstrations are described; one for antivibration bar replacement, and one on tube repair methods. Chemical analyses are shown for sludge samples removed from above the tube sheet.

  11. Steam locomotive ergonomics.

    PubMed

    Coombs, L F

    1973-03-01

    A retrospective study of some of the ergonomic factors of the man/machine interface of the steam locomotive of the 19th century. Reference is made to the dominance of mechanical requirements over human engineering factors, to the perceptual task of drivers, and to the specialised form of the machine and its control position. Examples are given of the application of some ergonomics to control position design in the 20th century, and the present day 'non-steam' control positions are described so as to form comparisons with the 19th century control position practices.

  12. Optical wet steam monitor

    DOEpatents

    Maxey, L.C.; Simpson, M.L.

    1995-01-17

    A wet steam monitor determines steam particle size by using laser doppler velocimeter (LDV) device to produce backscatter light. The backscatter light signal is processed with a spectrum analyzer to produce a visibility waveform in the frequency domain. The visibility waveform includes a primary peak and a plurality of sidebands. The bandwidth of at least the primary frequency peak is correlated to particle size by either visually comparing the bandwidth to those of known particle sizes, or by digitizing the waveform and comparing the waveforms electronically. 4 figures.

  13. TG-MS analysis and kinetic study for thermal decomposition of six representative components of municipal solid waste under steam atmosphere.

    PubMed

    Zhang, Jinzhi; Chen, Tianju; Wu, Jingli; Wu, Jinhu

    2015-09-01

    Thermal decomposition of six representative components of municipal solid waste (MSW, including lignin, printing paper, cotton, rubber, polyvinyl chloride (PVC) and cabbage) was investigated by thermogravimetric-mass spectroscopy (TG-MS) under steam atmosphere. Compared with TG and derivative thermogravimetric (DTG) curves under N2 atmosphere, thermal decomposition of MSW components under steam atmosphere was divided into pyrolysis and gasification stages. In the pyrolysis stage, the shapes of TG and DTG curves under steam atmosphere were almost the same with those under N2 atmosphere. In the gasification stage, the presence of steam led to a greater mass loss because of the steam partial oxidation of char residue. The evolution profiles of H2, CH4, CO and CO2 were well consistent with DTG curves in terms of appearance of peaks and relevant stages in the whole temperature range, and the steam partial oxidation of char residue promoted the generation of more gas products in high temperature range. The multi-Gaussian distributed activation energy model (DAEM) was proved plausible to describe thermal decomposition behaviours of MSW components under steam atmosphere. Copyright © 2015 Elsevier Ltd. All rights reserved.

  14. Fluidized bed catalytic coal gasification process

    DOEpatents

    Euker, Jr., Charles A.; Wesselhoft, Robert D.; Dunkleman, John J.; Aquino, Dolores C.; Gouker, Toby R.

    1984-01-01

    Coal or similar carbonaceous solids impregnated with gasification catalyst constituents (16) are oxidized by contact with a gas containing between 2 volume percent and 21 volume percent oxygen at a temperature between 50.degree. C. and 250.degree. C. in an oxidation zone (24) and the resultant oxidized, catalyst impregnated solids are then gasified in a fluidized bed gasification zone (44) at an elevated pressure. The oxidation of the catalyst impregnated solids under these conditions insures that the bed density in the fluidized bed gasification zone will be relatively high even though the solids are gasified at elevated pressure and temperature.

  15. DEVELOPMENT OF PRESSURIZED CIRCULATING FLUIDIZED BED PARTIAL GASIFICATION MODULE (PGM)

    SciTech Connect

    Unknown

    2001-07-10

    Foster Wheeler Development Corporation is working under DOE contract No. DE-FC26-00NT40972 to develop a partial gasification module (PGM) that represents a critical element of several potential coal-fired Vision 21 plants. When utilized for electrical power generation, these plants will operate with efficiencies greater than 60% while producing near zero emissions of traditional stack gas pollutants. The new process partially gasifies coal at elevated pressure producing a coal-derived syngas and a char residue. The syngas can be used to fuel the most advanced power producing equipment such as solid oxide fuel cells or gas turbines or processed to produce clean liquid fuels or chemicals for industrial users. The char residue is not wasted; it can also be used to generate electricity by fueling boilers that drive the most advanced ultra-supercritical pressure steam turbines. The unique aspect of the process is that it utilizes a pressurized circulating fluidized bed partial gasifier and does not attempt to consume the coal in a single step. To convert all the coal to syngas in a single step requires extremely high temperatures ({approx}2500 to 2800F) that melt and vaporize the coal and essentially drive all coal ash contaminants into the syngas. Since these contaminants can be corrosive to power generating equipment, the syngas must be cooled to near room temperature to enable a series of chemical processes to clean the syngas. Foster Wheeler's process operates at much lower temperatures that control/minimize the release of contaminants; this eliminates/minimizes the need for the expensive, complicated syngas heat exchangers and chemical cleanup systems typical of high temperature gasification. By performing the gasification in a circulating bed, a significant amount of syngas can still be produced despite the reduced temperature and the circulating bed allows easy scale up to large size plants. Rather than air, it can also operate with oxygen to facilitate

  16. Fixed-bed gasification research using US coals. Volume 10. Gasification of Benton lignite

    SciTech Connect

    Thimsen, D.; Maurer, R.E.; Pooler, A.R.; Pui, D.; Liu, B.; Kittelson, D.

    1985-05-01

    A single-staged, fixed-bed Wellman-Galusha gasifier coupled with a hot, raw gas combustion system and scrubber has been used to gasify numerous coals from throughout the United States. The gasification test program is organized as a cooperative effort by private industrial participants and governmental agencies. The consortium of participants is organized under the Mining and Industrial Fuel Gas (MIFGa) Group. This report is the tenth volume in a series of reports describing the atmospheric pressure, fixed-bed gasification of US coals. This specific report describes the gasification of Benton lignite. The period of gasification test was November 1-8, 1983. 16 refs., 22 figs., 19 tabs.

  17. In Situ Steam Fracture Experiments.

    DTIC Science & Technology

    1984-12-31

    reverse if necessary and identify by block number) FIELD GROUP SUB-GROUP In Situ Steam Generation Steam Diffusion Downhole 14 1 2 1 J il Properties...in the high- permeability paintbrush-type tuff found in P-Tunnel. All tests were -. performed using downhole steam generation systems capable of...Command, Albuquerque. S-CUBED developed, designed, fabricated, and fielded the downhole , steam - . . generation system. In addition, S-CUBED was

  18. Using potassium catalytic gasification to improve the performance of solid oxide direct carbon fuel cells: Experimental characterization and elementary reaction modeling

    NASA Astrophysics Data System (ADS)

    Yu, Xiankai; Shi, Yixiang; Wang, Hongjian; Cai, Ningsheng; Li, Chen; Ghoniem, Ahmed F.

    2014-04-01

    The performance of a solid oxide electrolyte direct carbon fuel cell (SO-DCFC) is limited by the slow carbon gasification kinetics at the typical operating temperatures of cell: 650-850 °C. To overcome such limitation, potassium salt is used as a catalyst to speed up the dry carbon gasification reactions, increasing the power density by five-fold at 700-850 °C. The cell performance is shown to be sensitive to the bed temperature, emphasizing the role of gasification rates and that of CO production. Given the finite bed size, the cell performance is time-dependent as the amount of CO available changes. A reduced elementary reaction mechanism for potassium-catalyzed carbon gasification was proposed using kinetic data obtained from the experimental measurements. A comprehensive model including the catalytic gasification reactions and CO electrochemistry is used to examine the impact of the catalytic carbon gasification process on the device performance. The power density is maximum around 50% of the OCV, where carbon utilization is also near maximum. Results show that bed height and porosity impact the power density; a thicker bed maintains the power almost constant for longer times while lower porosity delivers higher power density in the early stages.

  19. DEVELOPMENT OF PRESSURIZED CIRCULATING FLUIDIZED BED PARTIAL GASIFICATION MODULE (PGM)

    SciTech Connect

    Archie Robertson

    2004-07-01

    Foster Wheeler Power Group, Inc. is working under US Department of Energy Contract No. DE-FC26-00NT40972 to develop a partial gasification module (PGM) that represents a critical element of several potential coal-fired Vision 21 plants. When utilized for electrical power generation, these plants will operate with efficiencies greater than 60% and produce near zero emissions of traditional stack gas pollutants. The new process partially gasifies coal at elevated pressure producing a coal-derived syngas and a char residue. The syngas can be used to fuel the most advanced power producing equipment such as solid oxide fuel cells or gas turbines, or processed to produce clean liquid fuels or chemicals for industrial users. The char residue is not wasted; it can also be used to generate electricity by fueling boilers that drive the most advanced ultra-supercritical pressure steam turbines. The amount of syngas and char produced by the PGM can be tailored to fit the production objectives of the overall plant, i.e., power generation, clean liquid fuel production, chemicals production, etc. Hence, PGM is a robust building bock that offers all the advantages of coal gasification but in a more user-friendly form; it is also fuel flexible in that it can use alternative fuels such as biomass, sewerage sludge, etc. Under this contract a series of pilot plant tests are being conducted to ascertain PGM performance with a variety of fuels. The performance and economics of a PGM based plant designed for the co-production of hydrogen and electricity will also be determined. This report describes the work performed during the April-June 30, 2004 time period.

  20. Environmental report for the Gasification Product Improvement Facility (GPIF)

    SciTech Connect

    Sadowski, R.S.; Skinner, W.H.; Norris, E.S.; Duck, R.R.; Hass, R.B.; Morgan, M.E.; Helble, J.J.; Johnson, S.A.

    1993-01-01

    The Fossil Energy Program has a mission to develop energy systems that utilize national coal resources in power systems with increased efficiency and environmental compatibility. Coal gasification technology is a versatile candidate that meets this goal. This two phased project consists primarily of the design, construction and operation of a 5-foot inside diameter (minimum) fixed-bed gasifier called PyGas{trademark} and supporting infrastructure (Phase I), and an additional follow on phase consisting of the design, construction and operation of a hot fuel gas cleanup unit (Phase II). Issues expected to be successfully overcome by PyGas{trademark} through its application in this test facility include the processing of high-swelling coals, which causes agglomeration in conventional fixed-bed gasifiers. Such coals comprise 87% of all eastern coals. Other issues expected to be eliminated or significantly reduced include: production of ash clinkers, production of ammonia, the presence of significant tars and fines, and the volatilization of alkalinity in the product fuel gas. A second portion of the NEPA report is concerned with the emission of toxic metal compounds by the gasification process improvement facility (GPIF). The GPIF facility will be located on site at the Fort Martin facility of Allegheny Power Company, and the energy produced (steam) will be directly used by Fort Martin to produce electricity. The coal used at the GPIF facility will be the same coal used by the utility. Therefore, the emissions of the GPIF will be put in context of the entire facility. The GPIF assessment will be divided into four sections: Estimation of the toxic metals content of the raw coal; calculation of the emissions from Fort Martin normally; an estimate of the emission from the GPIF; and a comparison of the two flows.

  1. Catalytic gasification of bagasse for the production of methanol

    SciTech Connect

    Baker, E.G.; Brown, M.D.; Robertus, R.J.

    1985-10-01

    The purpose of the study was to evaluate the technical and economic feasibility of catalytic gasification of bagasse to produce methanol. In previous studies, a catalytic steam gasification process was developed which converted wood to methanol synthesis gas in one step using nickel based catalysts in a fluid-bed gasifier. Tests in a nominal 1 ton/day process development unit (PDU) gasifier with these same catalysts showed bagasse to be a good feedstock for fluid-bed gasifiers, but the catalysts deactivated quite rapidly in the presence of bagasse. Laboratory catalyst screening tests showed K/sub 2/CO/sub 3/ doped on the bagasse to be a promising catalyst for converting bagasse to methanol synthesis gas. PDU tests with 10 wt % K/sub 2/CO/sub 3/ doped on bagasse showed the technical feasibility of this type of catalyst on a larger scale. A high quality synthesis gas was produced and carbon conversion to gas was high. The gasifier was successfully operated without forming agglomerates of catalyst, ash, and char in the gasifier. There was no loss of activity throughout the runs because catalysts is continually added with the bagasse. Laboratory tests showed about 80% of the potassium carbonate could be recovered and recycled with a simple water wash. An economic evaluation of the process for converting bagasse to methanol showed the required selling price of methanol to be significantly higher than the current market price of methanol. Several factors make this current evaluaton using bagasse as a feedstock less favorable: (1) capital costs are higher due to inflation and some extra costs required to use bagasse, (2) smaller plant sizes were considered so economies of scale are lost, and (3) the market price of methanol in the US has fallen 44% in the last six months. 24 refs., 14 figs., 16 tabs.

  2. Environmental assessment of the atlas bio-energy waste wood fluidized bed gasification power plant. Final report

    SciTech Connect

    Holzman, M.I.

    1995-08-01

    The Atlas Bio-Energy Corporation is proposing to develop and operate a 3 MW power plant in Brooklyn, New York that will produce electricity by gasification of waste wood and combustion of the produced low-Btu gas in a conventional package steam boiler coupled to a steam-electric generator. The objectives of this project were to assist Atlas in addressing the environmental permit requirements for the proposed power plant and to evaluate the environmental and economic impacts of the project compared to more conventional small power plants. The project`s goal was to help promote the commercialization of biomass gasification as an environmentally acceptable and economically attractive alternative to conventional wood combustion. The specific components of this research included: (1) Development of a permitting strategy plan; (2) Characterization of New York City waste wood; (3) Characterization of fluidized bed gasifier/boiler emissions; (4) Performance of an environmental impact analysis; (5) Preparation of an economic evaluation; and (6) Discussion of operational and maintenance concerns. The project is being performed in two phases. Phase I, which is the subject of this report, involves the environmental permitting and environmental/economic assessment of the project. Pending NYSERDA participation, Phase II will include development and implementation of a demonstration program to evaluate the environmental and economic impacts of the full-scale gasification project.

  3. Syngas production by two-stage method of biomass catalytic pyrolysis and gasification.

    PubMed

    Xie, Qinglong; Kong, Sifang; Liu, Yangsheng; Zeng, Hui

    2012-04-01

    A two-stage technology integrated with biomass catalytic pyrolysis and gasification processes was utilized to produce syngas (H(2)+CO). In the presence of different nickel based catalysts, effects of pyrolysis temperature and gasification temperature on gas production were investigated. Experimental results showed that more syngas and char of high quality could be obtained at a temperature of 750°C in the stage of pyrolysis, and in the stage of gasification, pyrolysis char (produced at 750°C) reacted with steam and the maximum yield of syngas was obtained at 850°C. Syngas yield in this study was greatly increased compared with previous studies, up to 3.29Nm(3)/kg biomass. The pyrolysis process could be well explained by Arrhenius kinetic first-order rate equation. XRD analyses suggested that formation of Mg(0.4)Ni(0.6)O and increase of Ni(0) crystallite size were two main reasons for the deactivation of nickel based catalysts at higher temperature.

  4. Fast microwave-assisted catalytic gasification of biomass for syngas production and tar removal.

    PubMed

    Xie, Qinglong; Borges, Fernanda Cabral; Cheng, Yanling; Wan, Yiqin; Li, Yun; Lin, Xiangyang; Liu, Yuhuan; Hussain, Fida; Chen, Paul; Ruan, Roger

    2014-03-01

    In the present study, a microwave-assisted biomass gasification system was developed for syngas production. Three catalysts including Fe, Co and Ni with Al2O3 support were examined and compared for their effects on syngas production and tar removal. Experimental results showed that microwave is an effective heating method for biomass gasification. Ni/Al2O3 was found to be the most effective catalyst for syngas production and tar removal. The gas yield reached above 80% and the composition of tar was the simplest when Ni/Al2O3 catalyst was used. The optimal ratio of catalyst to biomass was determined to be 1:5-1:3. The addition of steam was found to be able to improve the gas production and syngas quality. Results of XRD analyses demonstrated that Ni/Al2O3 catalyst has good stability during gasification process. Finally, a new concept of microwave-assisted dual fluidized bed gasifier was put forward for the first time in this study.

  5. Process simulation of single-step dimethyl ether production via biomass gasification.

    PubMed

    Ju, Fudong; Chen, Hanping; Ding, Xuejun; Yang, Haiping; Wang, Xianhua; Zhang, Shihong; Dai, Zhenghua

    2009-01-01

    In this study, we simulated the single-step process of dimethyl ether (DME) synthesis via biomass gasification using ASPEN Plus. The whole process comprised four parts: gasification, water gas shift reaction, gas purification, and single-step DME synthesis. We analyzed the influence of the oxygen/biomass and steam/biomass ratios on biomass gasification and synthesis performance. The syngas H(2)/CO ratio after water gas shift process was modulated to 1, and the syngas was then purified to remove H(2)S and CO(2), using the Rectisol process. Syngas still contained trace amounts of H(2)S and about 3% CO(2) after purification, which satisfied the synthesis demands. However, the high level of cold energy consumption was a problem during the purification process. The DME yield in this study was 0.37, assuming that the DME selectivity was 0.91 and that CO was totally converted. We performed environmental and economic analyses, and propose the development of a poly-generation process based on economic considerations.

  6. Gasifier selection, design and gasification of oil palm fronds with preheated and unheated gasifying air.

    PubMed

    Guangul, Fiseha M; Sulaiman, Shaharin A; Ramli, Anita

    2012-12-01

    Oil palm frond biomass is abundantly available in Malaysia, but underutilized. In this study, gasifiers were evaluated based on the available literature data and downdraft gasifiers were found to be the best option for the study of oil palm fronds gasification. A downdraft gasifier was constructed with a novel height adjustment mechanism for changing the position of gasifying air and steam inlet. The oil palm fronds gasification results showed that preheating the gasifying air improved the volumetric percentage of H(2) from 8.47% to 10.53%, CO from 22.87% to 24.94%, CH(4) from 2.02% to 2.03%, and higher heating value from 4.66 to 5.31 MJ/Nm(3) of the syngas. In general, the results of the current study demonstrated that oil palm fronds can be used as an alternative energy source in the energy diversification plan of Malaysia through gasification, along with, the resulting syngas quality can be improved by preheating the gasifying air.

  7. An Industrial Steam Distillation

    ERIC Educational Resources Information Center

    Potter, Frederick S.; Schuerch, Conrad

    1975-01-01

    Describes an undergraduate chemistry experiment which demonstrates the use of codistillation for the separation of substances of low volatility from nonvolatiles. Pine gum is separated into turpentine and rosin by means of codistillation with steam at temperatures above 100 degrees centigrade. (MLH)

  8. Recent Development of Steam Turbines with High Steam Temperatures

    NASA Astrophysics Data System (ADS)

    Nomoto, Hideo; Kuroki, Yoshikazu; Fukuda, Masafumi; Fujitsuka, Shinya

    Power plants with high thermal efficiency are essential and indispensable in order to decrease the impact on the environments. In order to achieve this goal, enhancement of the steam conditions is the most fundamental and effective measure. Recent steam conditions in Japan range from 593 to 610 degree C owing to the technological development. There are many areas of technology for the realization of such steam conditions, for instance, material development, cooling design, steam path development, casing design, and so on. Not only the research and development but also accumulation of the operational results is of importance to achieve a breakthrough in turbine design. In this paper, recent development of steam turbines with high temperatures will be presented focusing on their design features including material selections. This paper also deals with further efforts targeting even higher steam conditions, which are promising for future development of steam turbine technology.

  9. In-Space Propulsion, Logistics Reduction, and Evaluation of Steam Reformer Kinetics: Problems and Prospects

    NASA Technical Reports Server (NTRS)

    Jaworske, D. A.; Palaszewski, B. A.; Kulis, M. J.; Gokoglu, S. A.

    2015-01-01

    Human space missions generate waste materials. A 70-kg crewmember creates a waste stream of 1 kg per day, and a four-person crew on a deep space habitat for a 400+ day mission would create over 1600 kg of waste. Converted into methane, the carbon could be used as a fuel for propulsion or power. The NASA Advanced Exploration Systems (AES) Logistics Reduction and Repurposing (LRR) project is investing in space resource utilization with an emphasis on repurposing logistics materials for useful purposes and has selected steam reforming among many different competitive processes as the preferred method for repurposing organic waste into methane. Already demonstrated at the relevant processing rate of 5.4 kg of waste per day, high temperature oxygenated steam consumes waste and produces carbon dioxide, carbon monoxide, and hydrogen which can then be converted into methane catalytically. However, the steam reforming process has not been studied in microgravity. Data are critically needed to understand the mechanisms that allow use of steam reforming in a reduced gravity environment. This paper reviews the relevant literature, identifies gravity-dependent mechanisms within the steam gasification process, and describes an innovative experiment to acquire the crucial kinetic information in a small-scale reactor specifically designed to operate within the requirements of a reduced gravity aircraft flight. The experiment will determine if the steam reformer process is mass-transport limited, and if so, what level of forced convection will be needed to obtain performance comparable to that in 1-g.

  10. Catalysts for carbon and coal gasification

    DOEpatents

    McKee, Douglas W.; Spiro, Clifford L.; Kosky, Philip G.

    1985-01-01

    Catalyst for the production of methane from carbon and/or coal by means of catalytic gasification. The catalyst compostion containing at least two alkali metal salts. A particulate carbonaceous substrate or carrier is used.

  11. Design of Biomass Gasification and Combined Heat and Power Plant Based on Laboratory Experiments

    NASA Astrophysics Data System (ADS)

    Haydary, Juma; Jelemenský, Ľudovít

    Three types of wooden biomass were characterized by calorimetric measurements, proximate and elemental analysis, thermogravimetry, kinetics of thermal decomposition and gas composition. Using the Aspen steady state simulation, a plant with the processing capacity of 18 ton/h of biomass was modelled based on the experimental data obtained under laboratory conditions. The gasification process has been modelled in two steps. The first step of the model describes the thermal decomposition of the biomass based on a kinetic model and in the second step, the equilibrium composition of syngas is calculated by the Gibbs free energy of the expected components. The computer model of the plant besides the reactor model includes also a simulation of other plant facilities such as: feed drying employing the energy from the process, ash and tar separation, gas-steam cycle, and hot water production heat exchangers. The effect of the steam to air ratio on the conversion, syngas composition, and reactor temperature was analyzed. Employment of oxygen and air for partial combustion was compared. The designed computer model using all Aspen simulation facilities can be applied to study different aspects of biomass gasification in a Combined Heat and Power plant.

  12. Groundwater Management During Intermediate-to-Deep Underground Coal Gasification

    NASA Astrophysics Data System (ADS)

    Lavis, Shaun; Stanley, Edward; Mostade, Marc; Turner, Matthew

    2010-05-01

    Underground coal gasification (UCG) is a safe, economic way to extract energy from coal with significant environmental benefits compared with other coal-based energy production methods. However, in the wrong hands, UCG can adversely impact groundwater systems in two ways: 1) by contamination with inorganic and organic compounds; and 2) groundwater depletion. The hydrogeological conditions of UCG are highly site-specific and so the risks to groundwater have to be evaluated on a case-by-case basis. Site selection plays a fundamental role in managing these risks and it is possible to identify the general characteristics that will minimise risks of environmental impacts. However, large volumes of water, much of which will come from groundwater, are consumed during UCG projects, leading to possible significant groundwater depletion at such settings. Insufficient water supplies will impact the quality of the syngas produced by UCG because coal conversion efficiencies will decrease. Furthermore, depletion of groundwater levels may extend beyond the UCG site boundary, with consequent implications for regulatory regimes and any off-site groundwater users. Additional artificial water supplies may therefore be required, although the manner in which the water is delivered to the UCG system will also likely have an impact on syngas quality. Large volumes of water delivered via the injection well will likely impact gasification efficiency because 1) large amounts of heat will be used to vaporise the water leading to suppression of the reactor temperature and inhibition of (endothermic) gasification reactions; and 2) the "steam jacket" originally present around the UCG reactor will be absent, which will lead to further heat loss from the system. Additional water may therefore have to be supplied via the surrounding strata and/or coal seam, thus mimicking the natural conditions prior to groundwater depletion. Much of the hydrogeological modelling to date has focussed on a single

  13. DEVELOPMENT OF PRESSURIZED CIRCULATING FLUIDIZED BED PARTIAL GASIFICATION MODULE (PGM)

    SciTech Connect

    Unknown

    2002-03-29

    Foster Wheeler Development Corporation is working under DOE contract No. DE-FC26-00NT40972 to develop a partial gasification module (PGM) that represents a critical element of several potential coal-fired Vision 21 plants. When utilized for electrical power generation, these plants will operate with efficiencies greater than 60% while producing near zero emissions of traditional stack gas pollutants. The new process partially gasifies coal at elevated pressure producing a coal-derived syngas and a char residue. The syngas can be used to fuel the most advanced power producing equipment such as solid oxide fuel cells or gas turbines or processed to produce clean liquid fuels or chemicals for industrial users. The char residue is not wasted; it can also be used to generate electricity by fueling boilers that drive the most advanced ultra-supercritical pressure steam turbines. The unique aspect of the process is that it utilizes a pressurized circulating fluidized bed partial gasifier and does not attempt to consume the coal in a single step. To convert all the coal to syngas in a single step requires extremely high temperatures ({approx}2500 to 2800 F) that melt and vaporize the coal and essentially drive all coal ash contaminants into the syngas. Since these contaminants can be corrosive to power generating equipment, the syngas must be cooled to near room temperature to enable a series of chemical processes to clean the syngas. Foster Wheeler's process operates at much lower temperatures that control/minimize the release of contaminants; this eliminates/minimizes the need for the expensive, complicated syngas heat exchangers and chemical cleanup systems typical of high temperature gasification. By performing the gasification in a circulating bed, a significant amount of syngas can still be produced despite the reduced temperature and the circulating bed allows easy scale up to large size plants. Rather than air, it can also operate with oxygen to facilitate

  14. Investigation of gasification chemical looping combustion combined cycle performance

    SciTech Connect

    Wenguo Xiang; Sha Wang; Tengteng Di

    2008-03-15

    A novel combined cycle based on coal gasification and chemical looping combustion (CLC) offers a possibility of both high net power efficiency and separation of the greenhouse gas CO{sub 2}. The technique involves the use of a metal oxide as an oxygen carrier, which transfers oxygen from the combustion air to the fuel, and the avoidance of direct contact between fuel and combustion air. The fuel gas is oxidized by an oxygen carrier, an oxygen-containing compound, in the fuel reactor. The oxygen carrier in this study is NiO. The reduced oxygen carrier, Ni, in the fuel reactor is regenerated by the air in the air reactor. In this way, fuel and air are never mixed, and the fuel oxidation products CO{sub 2} and water vapor leave the system undiluted by air. All that is needed to get an almost pure CO{sub 2} product is to condense the water vapor and to remove the liquid water. When the technique is combined with gas turbine and heat recovery steam generation technology, a new type of combined cycle is formed which gives a possibility of obtaining high net power efficiency and CO{sub 2} separation. The performance of the combined cycle is simulated using the ASPEN software tool in this paper. The influence of the water/coal ratio on the gasification and the influence of the CLC process parameters such as the air reactor temperature, the turbine inlet supplementary firing, and the pressure ratio of the compressor on the system performance are discussed. Results show that, assuming an air reactor temperature of 1200{sup o}C, a gasification temperature of 1100 {sup o}C, and a turbine inlet temperature after supplementary firing of 1350{sup o}C, the system has the potential to achieve a thermal efficiency of 44.4% (low heating value), and the CO{sub 2} emission is 70.1 g/(kW h), 90.1% of the CO{sub 2} captured. 22 refs., 7 figs., 6 tabs.

  15. District steam and the St. Louis steam loop

    SciTech Connect

    Tierney, T.M.; Sauer, H.J. Jr.

    1999-07-01

    Owned and operated by large public electric utilities, district steam systems flourished in most northern US cities in the first half of this century. Following World War II, however, district steam systems became minor and, in some cases, unprofitable portions of the utilities' operations. Consequently, public utilities ceased promoting district steam to existing and potential customers, leading to the decline of their use. In recent years, district steam systems have been revitalized by independent enterprises that have the commitment and expertise to make these systems once again reliable and cost-effective energy sources. This paper reports on one such system, The St. Louis Steam Loop. The St. Louis steam loop consists of 22 miles of insulated underground steam piping encompassing a 400-square block area in the city's downtown business district. The loop is supplied with steam by the Ashley Plant, which was built in 1904 for the St. Louis World's Fair. Due to the rising cost of oil, which has been used to fuel the Ashley Plant since 1972, and the subsequent loss of customers, many people considered the steam system a dinosaur in the jet age. In 1982, Trigen-St. Louis Energy Corporation purchased the steam system and embarked on an aggressive campaign to upgrade all aspects of the system, including valves, piping, and meters. In 1999, Trigen-St. Louis will install an ISMW state-of-the-art combustion turbine cogenerator to provide 95% of the steam to the steam loop. A primary reason for the St. Louis Steam Loop's longevity is that it has reliably supplied steam to many downtown buildings for the better part of the 20th century.

  16. High-yield hydrogen production by catalytic gasification of coal or biomass

    SciTech Connect

    Hauserman, W.B.

    1992-01-01

    Gasification of coal or wood, catalyzed by soluble metallic cations to maximize reaction rates and hydrogen yields, offers a potential for large-scale, economical hydrogen production with near-commercial technology. With optimum reaction conditions and catalysts, product gas rich in both hydrogen and methane can be used in fuel cells to produce electricity at efficiencies nearly double those of conventional power plant. If plantation silvaculture techniques can produce wood at a raw energy cost competitive with coal, further enhancement of product gas yields may be possible, with zero net contribution of CO{sub 2} to the atmosphere.

  17. Coal gasification for electric power generation.

    PubMed

    Spencer, D F; Gluckman, M J; Alpert, S B

    1982-03-26

    The electric utility industry is being severely affected by rapidly escalating gas and oil prices, restrictive environmental and licensing regulations, and an extremely tight money market. Integrated coal gasification combined cycle (IGCC) power plants have the potential to be economically competitive with present commercial coal-fired power plants while satisfying stringent emission control requirements. The current status of gasification technology is discussed and the critical importance of the 100-megawatt Cool Water IGCC demonstration program is emphasized.

  18. Updraft Fixed Bed Gasification Aspen Plus Model

    SciTech Connect

    2007-09-27

    The updraft fixed bed gasification model provides predictive modeling capabilities for updraft fixed bed gasifiers, when devolatilization data is available. The fixed bed model is constructed using Aspen Plus, process modeling software, coupled with a FORTRAN user kinetic subroutine. Current updraft gasification models created in Aspen Plus have limited predictive capabilities and must be "tuned" to reflect a generalized gas composition as specified in literature or by the gasifier manufacturer. This limits the applicability of the process model.

  19. Structural characteristics and gasification reactivity of chars prepared from K{sub 2}CO{sub 3} mixed HyperCoals and coals

    SciTech Connect

    Atul Sharma; Hiroyuki Kawashima; Ikuo Saito; Toshimasa Takanohashi

    2009-04-15

    HyperCoal is a clean coal with mineral matter content <0.05 wt %. Oaky Creek (C = 82%), and Pasir (C = 68%) coals were subjected to solvent extraction method to prepare Oaky Creek HyperCoal, and Pasir HyperCoal. Experiments were carried out to compare the gasification reactivity of HyperCoals and parent raw coals with 20, 40, 50 and 60% K{sub 2}CO{sub 3} as a catalyst at 600, 650, 700, and 775{sup o}C with steam. Gasification rates of coals and HyperCoals were strongly influenced by the temperature and catalyst loading. Catalytic steam gasification of HyperCoal chars was found to be chemical reaction controlled in the 600-700{sup o}C temperature range for all catalyst loadings. Gasification rates of HyperCoal chars were found to be always higher than parent coals at any given temperature for all catalyst loadings. However, X-ray diffraction results showed that the microstructures of chars prepared from coals and HyperCoals were similar. Results from nuclear magnetic resonance spectroscopy show no significant difference between the chemical compositions of the chars. Significant differences were observed from scanning electron microscopy images, which showed that the chars from HyperCoals had coral-reef like structures whereas dense chars were observed for coals. 26 refs., 8 figs., 2 tabs.

  20. Steamer of steam circulation system

    SciTech Connect

    Onodera, M.

    1986-09-23

    A conveyor steamer is described which consists of: a room enclosed with heat-insulated walls, floor, and ceiling, the room having an entrance and an exit for goods to be steamed, a conveyor means for carrying the goods to be steamed, the conveyor means traversing into the entrance of the room, through the room, and out of the exit of the room; a source of heated primary steam; first pipe means, arranged beneath the conveyor means, for jetting the heated primary steam upwardly from across the floor of the room; second pipe means disposed across the entire ceiling of the room arranged above the conveyor means, for scavenging spent steam from across the entire ceiling of the room; and an ejector-condenser means, interconnected between the first pipe means, the source of primary heated steam and the second pipe means, for mixing the spent steam from the second pipe means with the heated primary steam in the first pipe means; whereby the spent steam mixed with the heated primary steam is caused to recirculate in the first pipe means through the room, thus saving energy and consuming less heated primary steam so that cost reductions will result.

  1. Sewage sludge gasification: First studies

    SciTech Connect

    Garcia-Bacaicoa, P.; Bilbao, R.; Uson, C.

    1995-11-01

    Wastewater treatment installations produce a large quantity of sewage sludge, the disposal and treatment of which causes several problems because of its volume, its toxic organic constituents and the heavy metals that it contains. Certain methods of treatment and disposal do exist, but they are not entirely satisfactory. Moreover, it is important to develop a technology for the adequate treatment of sewage sludge in order to reduce the environmental problem and the costs of treatment. It can be assumed that gasification is a suitable technology because it reduces the waste volume, destroys the toxic organic compounds and fixes the heavy metals in the resultant solid. In order to gain knowledge of the processes occurring in the gasifier, the results obtained in experiments on the thermal decomposition of sewage sludge at different heating rates are shown.

  2. Dakota Gasification Company - ammonia scrubber

    SciTech Connect

    Wallach, D.L.

    1995-12-31

    Amain stack BACT assessment for sulfur dioxide emissions conducted in 1990 for the Dakota Gasification Company`s (DGC) Great Plains Synfuels Plant identified wet limestone flue gas desulfurization system as BACT. During the development of the design specification for the wet limestone FGD, GE Environmental Systems Inc. and DGC jointly demonstrated a new ammonia-based process for flue gas desulfurization on a large pilot plant located at the Great Plains Synfuels Plant. The production of saleable ammonium sulfate, rather than a waste product, was of interest to DGC as it fit into the plant`s on-going by-product recovery efforts. With the success of the pilot plant, DGC and GEESI entered into an agreement to build the first commercial scale Ammonium Sulfate Forced Oxidation FGD system. Construction of this system is well in progress with an anticipated start-up date of August, 1996.

  3. Thermal efficient steam producing systems

    SciTech Connect

    Fox, R.L.

    1982-01-01

    Enhanced Energy Systems Inc. manufactures compact, high-pressure combustion direct-contact steam generation systems for thermal stimulation of oil-bearing formations. The products were designed to leverage off the field experience and test information obtained under the U.S. Department of Energy Project Deep Steam. The thermal- efficient line of steam stimulation systems is the result of extensive design and testing activities aimed at modifying the technology demonstrated in the Deep Steam Project for reliable and cost effective commercial recovery operations. Specific products are produced for steam and inert gas stimulation in a wide range of reservoir conditions using either wellhead or downhole positioning of the steam generator. The steam systems utilize full electronic monitoring on all products and electronic control for downhole systems.

  4. Performance evaluation of an integrated small-scale SOFC-biomass gasification power generation system

    NASA Astrophysics Data System (ADS)

    Wongchanapai, Suranat; Iwai, Hiroshi; Saito, Motohiro; Yoshida, Hideo

    2012-10-01

    The combination of biomass gasification and high-temperature solid oxide fuel cells (SOFCs) offers great potential as a future sustainable power generation system. In order to provide insights into an integrated small-scale SOFC-biomass gasification power generation system, system simulation was performed under diverse operating conditions. A detailed anode-supported planar SOFC model under co-flow operation and a thermodynamic equilibrium for biomass gasification model were developed and verified by reliable experimental and simulation data. The other peripheral components include three gas-to-gas heat exchangers (HXs), heat recovery steam generator (HRSG), burner, fuel and air compressors. To determine safe operating conditions with high system efficiency, energy and exergy analysis was performed to investigate the influence through detailed sensitivity analysis of four key parameters, e.g. steam-to-biomass ratio (STBR), SOFC inlet stream temperatures, fuel utilization factor (Uf) and anode off-gas recycle ratio (AGR) on system performance. Due to the fact that SOFC stack is accounted for the most expensive part of the initial investment cost, the number of cells required for SOFC stack is economically optimized as well. Through the detailed sensitivity analysis, it shows that the increase of STBR positively affects SOFC while gasifier performance drops. The most preferable operating STBR is 1.5 when the highest system efficiencies and the smallest number of cells. The increase in SOFC inlet temperature shows negative impact on system and gasifier performances while SOFC efficiencies are slightly increased. The number of cells required for SOFC is reduced with the increase of SOFC inlet temperature. The system performance is optimized for Uf of 0.75 while SOFC and system efficiencies are the highest with the smallest number of cells. The result also shows the optimal anode off-gas recycle ratio of 0.6. Regarding with the increase of anode off-gas recycle ratio

  5. Crude oil steam distillation in steam flooding. Final report

    SciTech Connect

    Wu, C.H.; Elder, R.B.

    1980-08-01

    Steam distillation yields of sixteen crude oils from various parts of the United States have been determined at a saturated steam pressure of 200 psig. Study made to investigate the effect of steam pressure (200 to 500 psig) on steam distillation yields indicates that the maximum yields of a crude oil may be obtained at 200 psig. At a steam distillation correlation factor (V/sub w//V/sub oi/) of 15, the determined steam distillation yields range from 12 to 56% of initial oil volume for the sixteen crude oils with gravity ranging from 12 to 40/sup 0/API. Regression analysis of experimental steam distillation yields shows that the boiling temperature (simulated distillation temperature) at 20% simulated distillation yield can predict the steam distillation yields reasonably well: the standard error ranges from 2.8 to 3.5% (in yield) for V/sub w//V/sub oi/ < 5 and from 3.5 to 4.5% for V/sub w//V/sub oi/ > 5. The oil viscosity (cs) at 100/sup 0/F can predict the steam distillation yields with standard error from 3.1 to 4.3%. The API gravity can predict the steam distillation yields with standard error from 4.4 to 5.7%. Characterization factor is an unsatisfactory correlation independent variable for correlation purpose.

  6. The STEAM Project

    NASA Astrophysics Data System (ADS)

    von Schéele, F.; Steam Team

    The proposed satellite project "Stratosphere-Troposphere Exchange And climate Monitor" (STEAM) is dedicated to the investigation of chemical, dynamical, and radiative processes in the upper troposphere and lower stratosphere (UT/LS) altitude range and their links with the Earth climate and stratosphere evolution. The main objectives are to provide vertically and horizontally resolved information on the global distributions of UT/LS key species such as H2O, O3, and CO, and global fields of O3, H2O and halogen compounds responsible for the O3 destruction like ClO in the stratosphere. The UT/LS region plays an important role in the Earth's climate system. Despite its importance there is still a lack of accurate, height-resolved data from the UT/LS. Confronting 3-D climate and chemical-transport models with STEAM observations will improve our knowledge of this atmospheric region. Furthermore, it will be important to continue monitoring the evolution of the stratosphere regarding the expected decline of halogen compounds and recovery of the ozone layer. STEAM consists of a microwave limb-sounding instrument, operating in the 320-360 GHz range to sound the UT/LS and in the 485-505 GHz range to sound the stratosphere, and an optical instrument. By sounding the Earth atmosphere's limb from 5 to 28 km employing a new technique with 8 simultaneous measurements, STEAM will produce a global dataset of UT/LS key species with high vertical (1.5-2.5 km) and horizontal (30-50 km) resolution. The sub-mm band will cover 15 to 40 km. An optical instrument, co-aligned with the mm-wave band, will support micro-wave measurements with cloud indications and in addition provide stratospheric ozone, and aerosol and cloud property measurements. STEAM, planned for a launch in 2008, will be a collaboration between laboratories, industry and agencies in several countries. The Odin heritage of the project (e.g. microwave and optical instruments) provides technical maturity and will help to keep

  7. Low-temperature catalytic gasification of wet industrial wastes. FY 1991--1992 interim report

    SciTech Connect

    Elliott, D.C.; Neuenschwander, G.G.; Hart, T.R.; Phelps, M.R.; Sealock, L.J. Jr.

    1993-07-01

    A catalytic gasification system operating in a pressurized water environment has been developed and refined at Pacific Northwest Laboratory (PNL) for over 12 years. Initial experiments were aimed at developing kinetics information for steam gasification of biomass in the presence of catalysts. The combined use of alkali and metal catalysts was reported for gasification of biomass and its components at low temperatures (350{degrees}C to 450{degrees}C). From the fundamental research evolved the concept of a pressurized, catalytic gasification system for converting wet biomass feedstocks to fuel gas. Extensive batch reactor testing and limited continuous reactor system (CRS) testing were undertaken in the development of this system under sponsorship of the US Department of Energy. A wide range of biomass feedstocks were tested, and the importance of the nickel metal catalyst was identified. Specific use of this process for treating food processing wastes was also studied. The concept application was further expanded to encompass cleanup of hazardous wastewater streams, and results were reported for batch reactor tests and continuous reactor tests. Ongoing work at PNL focuses on refining the catalyst and scaling the system to long-term industrial needs. The process is licensed as the Thermochemical Environmental Energy System (TEES{reg_sign}) to Onsite*Ofsite, Inc., of Duarte, California. This report is a follow-on to the 1989--90 interim report [Elliott et al. 1991], which reviewed the results of the studies conducted with a fixed-bed, continuous-feed, tubular reactor. The discussion here provides an overview of experiments on the wide range of potential feedstock materials conducted in a batch reactor; development of new catalyst materials; and tests performed in continuous-flow reactors at three scales. The appendices contain the history and background of the process development, as well as more detailed descriptions and results of the recent studies.

  8. Gasification of the char derived from distillation of granulated scrap tyres.

    PubMed

    López, Félix A; Centeno, Teresa A; Alguacil, Francisco José; Lobato, Belén; López-Delgado, Aurora; Fermoso, Javier

    2012-04-01

    This work reports the effect of pressure on the steam/oxygen gasification at 1000°C of the char derived from low temperature-pressure distillation of granulated scrap tyres (GST). The study was based on the analysis of gas production, carbon conversion, cold gas efficiency and the high heating value (HHV) of the product. For comparison, similar analyses were carried out for the gasification of coals with different rank. In spite of the relatively high ash (≈12 wt.%) and sulphur (≈3 wt.%) contents, the char produced in GST distillation can be regarded as a reasonable solid fuel with a calorific value of 34MJkg(-1). The combustion properties of the char (E(A)≈50 kJ mol(-1)), its temperature of self-heating (≈264°C), ignition temperature (≈459°C) and burn-out temperature (≈676°C) were found to be similar to those of a semi-anthracite. It is observed that the yield, H(2) and CO contents and HHV of the syngas produced from char gasification increase with pressure. At 0.1 MPa, 4.6 Nm(3)kg(char)(-1) of syngas was produced, containing 28%v/v of H(2) and CO and with a HHV around 3.7 MJ Nm(-3). At 1.5 MPa, the syngas yield achieved 4.9N m(3)kg(char)(-1) with 30%v/v of H(2)-CO and HHV of 4.1 MJ Nm(-3). Carbon conversion significantly increased from 87% at 0.1 MPa to 98% at 1.5 MPa. It is shown that the char derived from distillation of granulated scrap tyres can be further gasified to render a gas of considerable heating value, especially when gasification proceeds at high pressure.

  9. Tampa Electric Company Integrated Gasification Combined Cycle Project

    SciTech Connect

    Pless, D.E.; Black, C.R.

    1992-01-01

    The proposed project will utilize commercially available gasification technology as provided by Texaco in their licensed oxygen-blown entrained-flow gasifier. In this arrangement, coal is ground to specification and slurried in water to the desired concentration (60--70% solids) in rod mills. This coal slurry and an oxidant (95 % pure oxygen) are then mixed in the gasifier burner where the coal partially combusts, in an oxygen deficient environment, to produce syngas with a heat content of about 250 BTU/SCF (LHV) at a temperature in excess of 2500[degrees]F. The oxygen will be produced from an Air Separation Unit (ASU). The gasifier is expected to achieve greater than 95% carbon conversion in a single pass. It is currently planned for the gasifier to be a single vessel feeding into one radiant syngas cooler where the temperature will be reduced from about 2500[degrees]F to about 1300[degrees]F. After the radiant cooler, the gas will then be split into two (2) parallel convective coolers, where the temperature will be cooled further to about 900[degrees]F. One stream will go to the 50% HGCU system and the other stream to the traditional CGCU system with 100% capacity. This flow arrangement was selected to provide assurance to Tampa Electric that the IGCC capability would not be restricted due to the demonstration of the HGCU system. A traditional amine scrubber type system with conventional sulfur recovery will be used. Sulfur from the HGCU and CGCU systems will be recovered in the form of H[sub 2]SO[sub 4] and elemental sulfur respectively.The key components of the combined cycle are the advanced combustion.turbine (CT), heat recovery steam generator (HRSG), and steam turbine (ST), and generators. The advanced CT will be a GE 7F operating with a firing temperature of about 2300[degrees]F.

  10. Tampa Electric Company Integrated Gasification Combined Cycle Project

    SciTech Connect

    Pless, D.E.; Black, C.R.

    1992-11-01

    The proposed project will utilize commercially available gasification technology as provided by Texaco in their licensed oxygen-blown entrained-flow gasifier. In this arrangement, coal is ground to specification and slurried in water to the desired concentration (60--70% solids) in rod mills. This coal slurry and an oxidant (95 % pure oxygen) are then mixed in the gasifier burner where the coal partially combusts, in an oxygen deficient environment, to produce syngas with a heat content of about 250 BTU/SCF (LHV) at a temperature in excess of 2500{degrees}F. The oxygen will be produced from an Air Separation Unit (ASU). The gasifier is expected to achieve greater than 95% carbon conversion in a single pass. It is currently planned for the gasifier to be a single vessel feeding into one radiant syngas cooler where the temperature will be reduced from about 2500{degrees}F to about 1300{degrees}F. After the radiant cooler, the gas will then be split into two (2) parallel convective coolers, where the temperature will be cooled further to about 900{degrees}F. One stream will go to the 50% HGCU system and the other stream to the traditional CGCU system with 100% capacity. This flow arrangement was selected to provide assurance to Tampa Electric that the IGCC capability would not be restricted due to the demonstration of the HGCU system. A traditional amine scrubber type system with conventional sulfur recovery will be used. Sulfur from the HGCU and CGCU systems will be recovered in the form of H{sub 2}SO{sub 4} and elemental sulfur respectively.The key components of the combined cycle are the advanced combustion.turbine (CT), heat recovery steam generator (HRSG), and steam turbine (ST), and generators. The advanced CT will be a GE 7F operating with a firing temperature of about 2300{degrees}F.

  11. Water cooled steam jet

    DOEpatents

    Wagner, Jr., Edward P.

    1999-01-01

    A water cooled steam jet for transferring fluid and preventing vapor lock, or vaporization of the fluid being transferred, has a venturi nozzle and a cooling jacket. The venturi nozzle produces a high velocity flow which creates a vacuum to draw fluid from a source of fluid. The venturi nozzle has a converging section connected to a source of steam, a diffuser section attached to an outlet and a throat portion disposed therebetween. The cooling jacket surrounds the venturi nozzle and a suction tube through which the fluid is being drawn into the venturi nozzle. Coolant flows through the cooling jacket. The cooling jacket dissipates heat generated by the venturi nozzle to prevent vapor lock.

  12. Water cooled steam jet

    DOEpatents

    Wagner, E.P. Jr.

    1999-01-12

    A water cooled steam jet for transferring fluid and preventing vapor lock, or vaporization of the fluid being transferred, has a venturi nozzle and a cooling jacket. The venturi nozzle produces a high velocity flow which creates a vacuum to draw fluid from a source of fluid. The venturi nozzle has a converging section connected to a source of steam, a diffuser section attached to an outlet and a throat portion disposed there between. The cooling jacket surrounds the venturi nozzle and a suction tube through which the fluid is being drawn into the venturi nozzle. Coolant flows through the cooling jacket. The cooling jacket dissipates heat generated by the venturi nozzle to prevent vapor lock. 2 figs.

  13. Project DEEP STEAM

    NASA Astrophysics Data System (ADS)

    Aeschliman, D. P.; Clay, R. G.; Donaldson, A. B.; Eisenhawer, S. W.; Fox, R. L.; Johnson, D. R.; Mulac, A. J.

    1982-01-01

    The objective of Project DEEP STEAM is to develop the technology to economically produce heavy oils from deep reservoirs. The tasks included in this project are the development of thermally efficient delivery systems and downhole steam generation systems. During the period January 1-March 31, 1981, effort has continued on a low pressure combustion downhole generator (Rocketdyne), and on two high pressure designs (Foster-Miller Associates, Sandia National Laboratories). The Sandia design was prepared for deployment in the Wilmington Field at Long Beach, California. Progress continued on the Min-Stress II packer concept at L'Garde, Inc., and on the extruded metal packer at Foster-Miller. Initial bare string field data are reported on the insulated tubular test at Lloydminster, Saskatchewan, Canada.

  14. Steam separator latch assembly

    DOEpatents

    Challberg, R.C.; Kobsa, I.R.

    1994-02-01

    A latch assembly removably joins a steam separator assembly to a support flange disposed at a top end of a tubular shroud in a nuclear reactor pressure vessel. The assembly includes an annular head having a central portion for supporting the steam separator assembly thereon, and an annular head flange extending around a perimeter thereof for supporting the head to the support flange. A plurality of latches are circumferentially spaced apart around the head flange with each latch having a top end, a latch hook at a bottom end thereof, and a pivot support disposed at an intermediate portion therebetween and pivotally joined to the head flange. The latches are pivoted about the pivot supports for selectively engaging and disengaging the latch hooks with the support flange for fixedly joining the head to the shroud or for allowing removal thereof. 12 figures.

  15. Steam separator latch assembly

    DOEpatents

    Challberg, Roy C.; Kobsa, Irvin R.

    1994-01-01

    A latch assembly removably joins a steam separator assembly to a support flange disposed at a top end of a tubular shroud in a nuclear reactor pressure vessel. The assembly includes an annular head having a central portion for supporting the steam separator assembly thereon, and an annular head flange extending around a perimeter thereof for supporting the head to the support flange. A plurality of latches are circumferentially spaced apart around the head flange with each latch having a top end, a latch hook at a bottom end thereof, and a pivot support disposed at an intermediate portion therebetween and pivotally joined to the head flange. The latches are pivoted about the pivot supports for selectively engaging and disengaging the latch hooks with the support flange for fixedly joining the head to the shroud or for allowing removal thereof.

  16. Heterogeneous kinetics of coal gasification. Quarterly technical progress report, 1 May 1982-31 July 1982. [Equipment design

    SciTech Connect

    Calo, J.M.

    1982-08-01

    During the reporting period significant progress was made on two fronts: (1) the steam addition system for transient steam-char kinetic experiments; and (2) the automated data acquisition system for rapid mass programming (control) of the mass spectrometer and data logging. Steam Addition System: Although it is a relatively straightforward matter to produce steam for the reactor, we found that it is quite a challenge to develop a system capable of maintaining a steady and accurately-known flow rate of steam-argon mixtures at high pressure and temperature in alternate flow circuits (i.e., the reactor and purge lines), while simultaneously protecting downstream valving and instrumentation. Thus, the scheme originally proposed has been modified to eliminate potential operating problems associated with the preliminary design. Automated Data Acquisition System: Although the CO/sub 2/ gasification data were obtained manually, the ultimate objective of the project to develop a quantitative understanding of the complete gasification rate process in the complex synthesis gas milieux calls for automated programming (control) of the mass spectrometer. In addition, the current mass spectrometer signal processing technique requires the use of a lock-in amplifier to extract the modulated portion of the total signal due to the beam species only, in an analog mode. In order to allow fast scanning of a number of species, the characteristic dwell time required by the lock-in amplifier on a particular mass peak must be decreased. These requirements are being met by implementing automated mass programming and data collection, and direct digital, phase-sensitive pulse counting.

  17. Toxicity of waste gasification bottom ash leachate.

    PubMed

    Sivula, Leena; Oikari, Aimo; Rintala, Jukka

    2012-06-01

    Toxicity of waste gasification bottom ash leachate from landfill lysimeters (112 m(3)) was studied over three years. The leachate of grate incineration bottom ash from a parallel setup was used as reference material. Three aquatic organisms (bioluminescent bacteria, green algae and water flea) were used to study acute toxicity. In addition, an ethoxyresorufin-O-deethylase (EROD) assay was performed with mouse hepatoma cells to indicate the presence of organic contaminants. Concentrations of 14 elements and 15 PAH compounds were determined to characterise leachate. Gasification ash leachate had a high pH (9.2-12.4) and assays with and without pH adjustment to neutral were used. Gasification ash leachate was acutely toxic (EC(50) 0.09-62 vol-%) in all assays except in the algae assay with pH adjustment. The gasification ash toxicity lasted the entire study period and was at maximum after two years of disposal both in water flea (EC(50) 0.09 vol-%) and in algae assays (EC(50) 7.5 vol-%). The grate ash leachate showed decreasing toxicity during the first two years of disposal in water flea and algae assays, which then tapered off. Both in the grate ash and in the gasification ash leachates EROD-activity increased during the first two years of disposal and then tapered off, the highest inductions were observed with the gasification ash leachate. The higher toxicity of the gasification ash leachate was probably related to direct and indirect effects of high pH and to lower levels of TOC and DOC compared to the grate ash leachate. The grate ash leachate toxicity was similar to that previously reported in literature, therefore, confirming that used setup was both comparable and reliable. Copyright © 2012 Elsevier Ltd. All rights reserved.

  18. Non-catalytic steam hydrolysis of fats

    SciTech Connect

    Deibert, M.C.

    1992-08-28

    Hydrolysis of fats and oils produces fatty acid and glycerol. The catalyzed, liquid phase Colgate-Emry process, state-of-the-art, produces impure products that require extensive energy investment for their purification to commercial grade. Non-catalytic steam hydrolysis may produce products more easily purified. A bench-scale hydrolyzer was designed and constructed to contact descending liquid fat or oil with rising superheated steam. Each of the five stages in the reactor was designed similar to a distillation column stage to promote intimate liquid-gas contact. Degree of hydrolysis achieved in continuous tests using tallow feed were 15% at 280C and 35% at 300C at a tallow-to-steam mass feed ratio of 4.2. At a feed ratio of 9.2, the degree of hydrolysis was 21% at 300C. Decomposition was strongly evident at 325C but not at lower temperatures. Soybean oil rapidly polymerized under reaction conditions. Batch tests at 320C produced degrees of hydrolyses of between 44% and 63% using tallow and palm oil feeds. Over 95% fatty acids were present in a clean, readily separated organic portion of the overhead product from most tests. The test reactor had serious hydraulic resistance to liquid down-flow which limited operation to very long liquid residence times. These times are in excess of those that tallow and palm oil are stable at the reaction temperature. Little glycerol and extensive light organics were produced indicating that unexplained competing reactions to hydrolysis occurred in the experimental system. Further tests using an improved reactor will be required.

  19. Solid fuel gasification in the global energy sector (a review)

    NASA Astrophysics Data System (ADS)

    Ol'khovskii, G. G.

    2015-07-01

    In the review of the Conference on Gasification of Solid Fuels, which was held on October 2013 by the United States, the commercial use of the most advanced coal gasification systems in the chemical and power industry is considered. Data on the projects of integrated solid fuel gasification combined-cycle plants, either being developed or exploited in the United States, as well as the nature and results performed in specialized organizations to improve the existing gasification equipment and systems, are presented.

  20. Steam drive recovery method utilizing a downhole steam generator

    SciTech Connect

    Snavely, E. S.; Hopkins, D. N.

    1984-09-18

    Viscous oil is recovered from a subterranean, viscous oil-containing formation by a steam flooding technique wherein steam is generated in a downhole steam generator located in an injection well by spontaneous combustion of a pressurized mixture of a water-soluble fuel such as sugars and alcohols dissolved in water and substantially pure oxygen. The generated mixture of steam and combustion gases pass through the formation, displacing oil and reducing the oil's viscosity and the mobilized oil is produced from the formation via a spaced-apart production well.

  1. Steam drive oil recovery method utilizing a downhole steam generator

    SciTech Connect

    Nopkins, D. N.; Snavely, E. S.

    1984-10-23

    Viscous oil is recovered from a subterranean, viscous oil-containing formation by a steam flooding technique wherein steam is generated in a downhole steam generator located in an injection well by spontaneous combustion of a pressurized mixture of a water-soluble fuel such as sugars and alcohols dissolved in water or a stable hydrocarbon fuel-in-water emulsion and substantially pure oxygen. The generated mixture of steam and combustion gases pass through the formation, displacing oil and reducing the oil's viscosity and the mobilized oil is produced from the formation via a spaced-apart production well.

  2. Gasification of coal liquefaction residues

    SciTech Connect

    Lancet, M. S.

    1981-02-03

    A method is described for gasifying the bottoms fraction from a coal liquefaction process. The bottoms fraction are mixed with at least one finely-divided calcium compound selected from the group consisting of calcium oxide, calcium carbonate and calcium hydroxide with the calcium compound being of a size no larger than about -200 tyler mesh and present in an amount sufficient to produce agglomerate particles upon mixing with the bottoms fraction and thereafter the resulting agglomerate particles are gasified by reacting the agglomerate particles with steam in a fluidized bed.

  3. Steam condensate leakage

    SciTech Connect

    Midlock, E.B.; Thuot, J.R.

    1996-07-01

    Argonne National Laboratory (ANL) is a multi-program research and development center owned by the United States Department of Energy and operated by the University of Chicago. The majority of the buildings on site use steam for heating and other purposes. Steam is generated from liquid water at the site`s central boiler house and distributed around the site by means of large pipes both above and below the ground. Steam comes into each building where it is converted to liquid condensate, giving off heat which can be used by the building. The condensate is then pumped back to the boiler house where it will be reheated to steam again. The process is continual but is not perfectly efficient. A substantial amount of condensate is being lost somewhere on site. The lost condensate has both economic and environmental significance. To compensate for lost condensate, makeup water must be added to the returned condensate at the boiler house. The water cost itself will become significant in the future when ANL begins purchasing Lake Michigan water. In addition to the water cost, there is also the cost of chemically treating the water to remove impurities, and there is the cost of energy required to heat the water, as it enters the boiler house 1000 F colder than the condensate return. It has been estimated that only approximately 60% of ANL`s steam is being returned as condensate, thus 40% is being wasted. This is quite costly to ANL and will become significantly more costly in the future when ANL begins purchasing water from Lake Michigan. This study locates where condensate loss is occurring and shows how much money would be saved by repairing the areas of loss. Shortly after completion of the study, one of the major areas of loss was repaired. This paper discusses the basis for the study, the areas where losses are occurring, the potential savings of repairing the losses, and a hypothesis as to where the unaccounted for loss is occurring.

  4. Advanced High-Temperature, High-Pressure Transport Reactor Gasification

    SciTech Connect

    Michael L. Swanson

    2005-08-30

    The transport reactor development unit (TRDU) was modified to accommodate oxygen-blown operation in support of a Vision 21-type energy plex that could produce power, chemicals, and fuel. These modifications consisted of changing the loop seal design from a J-leg to an L-valve configuration, thereby increasing the mixing zone length and residence time. In addition, the standpipe, dipleg, and L-valve diameters were increased to reduce slugging caused by bubble formation in the lightly fluidized sections of the solid return legs. A seal pot was added to the bottom of the dipleg so that the level of solids in the standpipe could be operated independently of the dipleg return leg. A separate coal feed nozzle was added that could inject the coal upward into the outlet of the mixing zone, thereby precluding any chance of the fresh coal feed back-mixing into the oxidizing zone of the mixing zone; however, difficulties with this coal feed configuration led to a switch back to the original downward configuration. Instrumentation to measure and control the flow of oxygen and steam to the burner and mix zone ports was added to allow the TRDU to be operated under full oxygen-blown conditions. In total, ten test campaigns have been conducted under enriched-air or full oxygen-blown conditions. During these tests, 1515 hours of coal feed with 660 hours of air-blown gasification and 720 hours of enriched-air or oxygen-blown coal gasification were completed under this particular contract. During these tests, approximately 366 hours of operation with Wyodak, 123 hours with Navajo sub-bituminous coal, 143 hours with Illinois No. 6, 106 hours with SUFCo, 110 hours with Prater Creek, 48 hours with Calumet, and 134 hours with a Pittsburgh No. 8 bituminous coal were completed. In addition, 331 hours of operation on low-rank coals such as North Dakota lignite, Australian brown coal, and a 90:10 wt% mixture of lignite and wood waste were completed. Also included in these test campaigns was

  5. Process for purifying geothermal steam

    DOEpatents

    Li, C.T.

    Steam containing hydrogen sulfide is purified and sulfur recovered by passing the steam through a reactor packed with activated carbon in the presence of a stoichiometric amount of oxygen which oxidizes the hydrogen sulfide to elemental sulfur which is adsorbed on the bed. The carbon can be recycled after the sulfur has been recovered by vacuum distillation, inert gas entrainment or solvent extraction. The process is suitable for the purification of steam from geothermal sources which may also contain other noncondensable gases.

  6. Process for purifying geothermal steam

    DOEpatents

    Li, Charles T.

    1980-01-01

    Steam containing hydrogen sulfide is purified and sulfur recovered by passing the steam through a reactor packed with activated carbon in the presence of a stoichiometric amount of oxygen which oxidizes the hydrogen sulfide to elemental sulfur which is adsorbed on the bed. The carbon can be recycled after the sulfur has been recovered by vacuum distillation, inert gas entrainment or solvent extraction. The process is suitable for the purification of steam from geothermal sources which may also contain other noncondensable gases.

  7. Solar coal gasification - Plant design and economics

    NASA Astrophysics Data System (ADS)

    Aiman, W. R.; Thorsness, C. B.; Gregg, D. W.

    A plant design and economic analysis is presented for solar coal gasification (SCG). Coal pyrolysis and char gasification to form the gasified product are reviewed, noting that the endothermic gasification reactions occur only at temperatures exceeding 1000 K, an energy input of 101-136 kJ/mol of char reformed. Use of solar heat offers the possibility of replacing fuels needed to perform the gasification and the oxygen necessary in order to produce a nitrogen-free product. Reactions, energetics, and byproducts from the gasification of subbituminous coal are modeled for a process analysis code used for the SCG plant. Gas generation is designed to occur in a unit exposed to the solar flux focus from a heliostat field. The SCG gas would have an H2 content of 88%, compared to the 55% offered by the Lurgi process. Initial capital costs for the SCG plant are projected to be 4 times those with the Lurgi process, with equality being achieved when coal costs $4/gJ.

  8. Chicken-Bio Nuggets Gasification process

    SciTech Connect

    Sheth, A.C.

    1996-12-31

    With the cost of landfill disposal skyrocketing and land availability becoming scarce, better options are required for managing our nation`s biomass waste. In response to this need, the University of Tennessee Space Institute (UTSI) is evaluating an innovative idea (described as Chicken-Bio Nuggets Gasification process) to gasify waste products from the poultry industry and industrial wood/biomass-based residues in {open_quotes}as-is{close_quotes} or aggregate form. The presence of potassium salts in the poultry waste as well as in the biomass can act as a catalyst in reducing the severity of the thermal gasification. As a result, the mixture of these waste products can be gasified at a much lower temperature (1,300-1,400{degrees}F versus 1,800-2,000{degrees}F for conventional thermal gasification). Also, these potassium salts act as a catalyst by accelerating the gasification reaction and enhancing the mediation reaction. Hence, the product gas from this UTSI concept can be richer in methane and probably can be used as a source of fuel (to replace propane in hard reach remote places) or as a chemical feed stock. Exxon Research and Engineering Company has tested a similar catalytic gasification concept in a fluid-bed gasifier using coal in a one ton/day pilot plant in Baytown, Texas. If found technically and economically feasible, this concept can be later on extended to include other kinds of waste products such as cow manure and wastes from swine, etc.

  9. Hydrothermal Gasification for Waste to Energy

    NASA Astrophysics Data System (ADS)

    Epps, Brenden; Laser, Mark; Choo, Yeunun

    2014-11-01

    Hydrothermal gasification is a promising technology for harvesting energy from waste streams. Applications range from straightforward waste-to-energy conversion (e.g. municipal waste processing, industrial waste processing), to water purification (e.g. oil spill cleanup, wastewater treatment), to biofuel energy systems (e.g. using algae as feedstock). Products of the gasification process are electricity, bottled syngas (H2 + CO), sequestered CO2, clean water, and inorganic solids; further chemical reactions can be used to create biofuels such as ethanol and biodiesel. We present a comparison of gasification system architectures, focusing on efficiency and economic performance metrics. Various system architectures are modeled computationally, using a model developed by the coauthors. The physical model tracks the mass of each chemical species, as well as energy conversions and transfers throughout the gasification process. The generic system model includes the feedstock, gasification reactor, heat recovery system, pressure reducing mechanical expanders, and electricity generation system. Sensitivity analysis of system performance to various process parameters is presented. A discussion of the key technological barriers and necessary innovations is also presented.

  10. Production of synthetic fuels using syngas from a steam hydrogasification and reforming process

    NASA Astrophysics Data System (ADS)

    Raju, Arun Satheesh Kumar

    This thesis is aimed at the research, optimization and development of a thermo-chemical process aimed at the production of synthesis gas (mixture of H2 and CO) with a flexible H2 to CO ratio using coupled steam hydrogasification and steam reforming processes. The steam hydrogasification step generates a product gas containing significant amounts of methane by gasifying a carbonaceous feed material with steam and internally generated H2. This product gas is converted to synthesis gas with an excess H2 to CO using the steam reformer. Research involving experimental and simulation work has been conducted on steam hydrogasification, steam reforming and the Fischer-Tropsch reaction. The Aspen Plus simulation tool has been used to develop a process model that can perform heat and mass balance calculations of the whole process using built-in reactor modules and an empirical FT model available in the literature. This model has been used to estimate optimum feed ratios and process conditions for specific feedstocks and products. Steam hydrogasification of coal and wood mixtures of varying coal to wood ratios has been performed in a stirred batch reactor. The carbon conversion of the feedstocks to gaseous products is around 60% at 700°C and 80% at 800°C. The coal to wood ratio of the feedstock does not exert a significant influence on the carbon conversion. The rates of formation of CO, CO 2 and CH4 during gasification have been calculated based on the experimental results using a simple kinetic model. Experimental research on steam reforming has been performed. It has been shown that temperature and the feed CO2/CH4 ratio play a dominant role in determining the product gas H2/CO ratio. Reforming of typical steam hydrogasification product-gas stream has been investigated over a commercial steam reforming catalyst. The results demonstrate that the combined use of steam hydrogasification process with a reformer can generate a synthesis gas with a predetermined H2/CO ratio

  11. Downhole steam injector. [Patent application

    SciTech Connect

    Donaldson, A.B.; Hoke, E.

    1981-06-03

    An improved downhole steam injector has an angled water orifice to swirl the water through the device for improved heat transfer before it is converted to steam. The injector also has a sloped diameter reduction in the steam chamber to throw water that collects along the side of the chamber during slant drilling into the flame for conversion to steam. In addition, the output of the flame chamber is beveled to reduce hot spots and increase efficiency, and the fuel-oxidant inputs are arranged to minimize coking.

  12. Regenerative superheated steam turbine cycles

    NASA Technical Reports Server (NTRS)

    Fuller, L. C.; Stovall, T. K.

    1980-01-01

    PRESTO computer program was developed to analyze performance of wide range of steam turbine cycles with special attention given to regenerative superheated steam turbine cycles. It can be used to model standard turbine cycles, including such features as process steam extraction, induction and feedwater heating by external sources, peaking, and high back pressure. Expansion line efficiencies, exhaust loss, leakages, mechanical losses, and generator losses are used to calculate cycle heat rate and generator output. Program provides power engineer with flexible aid for design and analysis of steam turbine systems.

  13. Regenerative superheated steam turbine cycles

    NASA Technical Reports Server (NTRS)

    Fuller, L. C.; Stovall, T. K.

    1980-01-01

    PRESTO computer program was developed to analyze performance of wide range of steam turbine cycles with special attention given to regenerative superheated steam turbine cycles. It can be used to model standard turbine cycles, including such features as process steam extraction, induction and feedwater heating by external sources, peaking, and high back pressure. Expansion line efficiencies, exhaust loss, leakages, mechanical losses, and generator losses are used to calculate cycle heat rate and generator output. Program provides power engineer with flexible aid for design and analysis of steam turbine systems.

  14. Plasma Treatments and Biomass Gasification

    NASA Astrophysics Data System (ADS)

    Luche, J.; Falcoz, Q.; Bastien, T.; Leninger, J. P.; Arabi, K.; Aubry, O.; Khacef, A.; Cormier, J. M.; Lédé, J.

    2012-02-01

    Exploitation of forest resources for energy production includes various methods of biomass processing. Gasification is one of the ways to recover energy from biomass. Syngas produced from biomass can be used to power internal combustion engines or, after purification, to supply fuel cells. Recent studies have shown the potential to improve conventional biomass processing by coupling a plasma reactor to a pyrolysis cyclone reactor. The role of the plasma is twofold: it acts as a purification stage by reducing production of tars and aerosols, and simultaneously produces a rich hydrogen syngas. In a first part of the paper we present results obtained from plasma treatment of pyrolysis oils. The outlet gas composition is given for various types of oils obtained at different experimental conditions with a pyrolysis reactor. Given the complexity of the mixtures from processing of biomass, we present a study with methanol considered as a model molecule. This experimental method allows a first modeling approach based on a combustion kinetic model suitable to validate the coupling of plasma with conventional biomass process. The second part of the paper is summarizing results obtained through a plasma-pyrolysis reactor arrangement. The goal is to show the feasibility of this plasma-pyrolysis coupling and emphasize more fundamental studies to understand the role of the plasma in the biomass treatment processes.

  15. MICRO AUTO GASIFICATION SYSTEM: EMISSIONS ...

    EPA Pesticide Factsheets

    A compact, CONEX-housed waste to energy unit, Micro Auto Gasification System (MAGS), was characterized for air emissions from burning of military waste types. The MAGS unit is a dual chamber gasifier with a secondary diesel-fired combustor. Eight tests were conducted with multiple waste types in a 7-day period at the Kilauea Military Camp in Hawai’i. The emissions characterized were chosen based on regulatory emissions limits as well as their ability to cause adverse health effects on humans: particulate matter (PM), mercury, heavy metals, volatile organic compounds (VOCs), polyaromatic hydrocarbons (PAHs), and polychlorinated dibenzo-p-dioxins (PCDDs) and polychlorinated dibenzofurans (PCDFs). Three military waste feedstock compositions reflecting the variety of wastes to be encountered in theatre were investigated: standard waste (SW), standard waste with increased plastic content (HP), standard waste without SW food components but added first strike ration (FSR) food and packaging material (termed FSR). A fourth waste was collected from the Kilauea dumpster that served the dining facility and room lodging (KMC). Limited scrubber water and solid ash residue samples were collected to obtain a preliminary characterization of these effluents/residues.Gasifying SW, HP, and KMC resulted in similar PCDD/PCDF stack concentrations, 0.26-0.27 ng TEQ/m3 at 7% O2, while FSR waste generated a notably higher stack concentration of 0.68 ng TEQ/m3 at 7% O2. The PM emission

  16. Parametric Gasification of Oak and Pine Feedstocks Using the TCPDU and Slipstream Water-Gas Shift Catalysis

    SciTech Connect

    Hrdlicka, J.; Feik, C.; Carpenter, D.; Pomeroy, M.

    2008-12-01

    With oak and pine feedstocks, the Gasification of Biomass to Hydrogen project maximizes hydrogen production using the Full Stream Reformer during water-gas shift fixed-bed reactor testing. Results indicate that higher steam-to-biomass ratio and higher thermal cracker temperature yield higher hydrogen concentration. NREL's techno-economic models and analyses indicate hydrogen production from biomass may be viable at an estimated cost of $1.77/kg (current) and $1.47/kg (advanced in 2015). To verify these estimates, NREL used the Thermochemical Process Development Unit (TCPDU), an integrated system of unit operations that investigates biomass thermochemical conversion to gaseous and liquid fuels and chemicals.

  17. Fixed-bed gasification research using US coals. Volume 13. Gasification of Blind Canyon bituminous coal

    SciTech Connect

    Thimsen, D.; Maurer, R.E.; Pooler, A.R.; Pui, D.; Liu, B.; Kittelson, D.

    1985-05-01

    A single-staged, fixed-bed Wellman-Galusha gasifier coupled with a hot, raw gas combustion system and scrubber has been used to gasify numerous coals from throughout the United States. The gasification test program is organized as a cooperative effort by private industrial participants and governmental agencies. The consortium of participants is organized under the Mining and Industrial Fuel Gas (MIFGa) Group. This report is the thirteenth volume in a series of reports describing the atmospheric pressure, fixed-bed gasification of US coals. This specific report describes the gasification of Blind Canyon bituminous coal, from July 31, 1984 to August 11, 1984. 6 refs., 22 figs., 20 tabs.

  18. DEMONSTRATION BULLETIN STEAM ENHANCED REMEDIATION STEAM TECH ENVIRONMENTAL SERVICES, INC.

    EPA Science Inventory

    Steam Enhanced Remediation is a process in which steam is injected into the subsurface to recover volatile and semivolatile organic contaminants. It has been applied successfully to recover contaminants from soil and aquifers and at a fractured granite site. This SITE demonstra...

  19. DEMONSTRATION BULLETIN STEAM ENHANCED REMEDIATION STEAM TECH ENVIRONMENTAL SERVICES, INC.

    EPA Science Inventory

    Steam Enhanced Remediation is a process in which steam is injected into the subsurface to recover volatile and semivolatile organic contaminants. It has been applied successfully to recover contaminants from soil and aquifers and at a fractured granite site. This SITE demonstra...

  20. Biomass Gasification Technology Assessment: Consolidated Report

    SciTech Connect

    Worley, M.; Yale, J.

    2012-11-01

    Harris Group Inc. (HGI) was commissioned by the National Renewable Energy Laboratory to assess gasification and tar reforming technologies. Specifically, the assessments focused on gasification and tar reforming technologies that are capable of producing a syngas suitable for further treatment and conversion to liquid fuels. HGI gathered sufficient information to analyze three gasification and tar reforming systems. This report summarizes the equipment, general arrangement of the equipment, operating characteristics, and operating severity for each technology. The order of magnitude capital cost estimates are supported by a basis-of-estimate write-up, which is also included in this report. The report also includes Microsoft Excel workbook models, which can be used to design and price the systems. The models can be used to analyze various operating capacities and pressures. Each model produces a material balance, equipment list, capital cost estimate, equipment drawings and preliminary general arrangement drawings. Example outputs of each model are included in the Appendices.

  1. ADVANCED GASIFICATION BY-PRODUCT UTILIZATION

    SciTech Connect

    Rodney Andrews; Aurora Rubel; Jack Groppo; Ari Geertsema; M. Mercedes Maroto-Valer; Zhe Lu; Harold Schobert

    2005-04-01

    The results of laboratory investigations and supporting technical assessments conducted under DOE Subcontract No. DE-FG26-03NT41795 are reported for the period September 1, 2003 to August 31, 2004. This contract is with the University of Kentucky Research Foundation, which supports work with the University of Kentucky Center for Applied Energy Research and The Pennsylvania State University Energy Institute. The worked described was part of a project entitled ''Advanced Gasification By-Product Utilization''. This work involves the development of technologies for the separation and characterization of coal gasification slags from operating gasification units, activation of these materials to increase mercury and nitrogen oxide capture efficiency, assessment of these materials as sorbents for mercury and nitrogen oxides, and characterization of these materials for use as polymer fillers.

  2. Assessment of advanced coal gasification processes

    NASA Technical Reports Server (NTRS)

    Mccarthy, J.; Ferrall, J.; Charng, T.; Houseman, J.

    1981-01-01

    A technical assessment of the following advanced coal gasification processes is presented: high throughput gasification (HTG) process; single stage high mass flux (HMF) processes; (CS/R) hydrogasification process; and the catalytic coal gasification (CCG) process. Each process is evaluated for its potential to produce synthetic natural gas from a bituminous coal. Key similarities, differences, strengths, weaknesses, and potential improvements to each process are identified. The HTG and the HMF gasifiers share similarities with respect to: short residence time (SRT), high throughput rate, slagging, and syngas as the initial raw product gas. The CS/R hydrogasifier is also SRT, but is nonslagging and produces a raw gas high in methane content. The CCG gasifier is a long residence time, catalytic, fluidbed reactor producing all of the raw product methane in the gasifier.

  3. Steam refining as an alternative to steam explosion.

    PubMed

    Schütt, Fokko; Westereng, Bjørge; Horn, Svein J; Puls, Jürgen; Saake, Bodo

    2012-05-01

    In steam pretreatment the defibration is usually achieved by an explosion at the end of the treatment, but can also be carried out in a subsequent refiner step. A steam explosion and a steam refining unit were compared by using the same raw material and pretreatment conditions, i.e. temperature and time. Smaller particle size was needed for the steam explosion unit to obtain homogenous slurries without considerable amounts of solid chips. A higher amount of volatiles could be condensed from the vapour phase after steam refining. The results from enzymatic hydrolysis showed no significant differences. It could be shown that, beside the chemical changes in the cell wall, the decrease of the particle size is the decisive factor to enhance the enzymatic accessibility while the explosion effect is not required.

  4. Updraft gasification of salmon processing waste.

    PubMed

    Rowland, Sarah; Bower, Cynthia K; Patil, Krushna N; DeWitt, Christina A Mireles

    2009-10-01

    The purpose of this study was to judge the feasibility of gasification for the disposal of waste streams generated through salmon harvesting. Gasification is the process of converting carbonaceous materials into combustible "syngas" in a high temperature (above 700 degrees C), oxygen deficient environment. Syngas can be combusted to generate power, which recycles energy from waste products. At 66% to 79% moisture, raw salmon waste streams are too wet to undergo pyrolysis and combustion. Ground raw or de-oiled salmon whole fish, heads, viscera, or frames were therefore "dried" by mixing with wood pellets to a final moisture content of 20%. Ground whole salmon with moisture reduced to 12% moisture was gasified without a drying agent. Gasification tests were performed in a small-scale, fixed-bed, updraft gasifer. After an initial start-up period, the gasifier was loaded with 1.5 kg of biomass. Temperature was recorded at 6 points in the gasifier. Syngas was collected during the short steady-state period during each gasifier run and analyzed. Percentages of each type of gas in the syngas were used to calculate syngas heating value. High heating value (HHV) ranged from 1.45 to 1.98 MJ/kg. Bomb calorimetry determined maximum heating value for the salmon by-products. Comparing heating values shows the efficiency of gasification. Cold gas efficiencies of 13.6% to 26% were obtained from the various samples gasified. Though research of gasification as a means of salmon waste disposal and energy production is ongoing, it can be concluded that pre-dried salmon or relatively low moisture content mixtures of waste with wood are gasifiable.

  5. Numerical simulation of waste tyres gasification.

    PubMed

    Janajreh, Isam; Raza, Syed Shabbar

    2015-05-01

    Gasification is a thermochemical pathway used to convert carbonaceous feedstock into syngas (CO and H2) in a deprived oxygen environment. The process can accommodate conventional feedstock such as coal, discarded waste including plastics, rubber, and mixed waste owing to the high reactor temperature (1000 °C-1600 °C). Pyrolysis is another conversion pathway, yet it is more selective to the feedstock owing to the low process temperature (350 °C-550 °C). Discarded tyres can be subjected to pyrolysis, however, the yield involves the formation of intermediate radicals additional to unconverted char. Gasification, however, owing to the higher temperature and shorter residence time, is more opted to follow quasi-equilibrium and being predictive. In this work, tyre crumbs are subjected to two levels of gasification modelling, i.e. equilibrium zero dimension and reactive multi-dimensional flow. The objective is to investigate the effect of the amount of oxidising agent on the conversion of tyre granules and syngas composition in a small 20 kW cylindrical gasifier. Initially the chemical compositions of several tyre samples are measured following the ASTM procedures for proximate and ultimate analysis as well as the heating value. The measured data are used to carry out equilibrium-based and reactive flow gasification. The result shows that both models are reasonably predictive averaging 50% gasification efficiency, the devolatilisation is less sensitive than the char conversion to the equivalence ratio as devolatilisation is always complete. In view of the high attained efficiency, it is suggested that the investigated tyre gasification system is economically viable.

  6. User's manual for the INDCEPT code for estimating industrial steam boiler plant capital investment costs

    SciTech Connect

    Bowers, H I; Fuller, L C; Hudson, II, C R

    1982-09-01

    The INDCEPT computer code package was developed to provide conceptual capital investment cost estimates for single- and multiple-unit industrial steam boiler plants. Cost estimates can be made as a function of boiler type, size, location, and date of initial operation. The output includes a detailed breakdown of the estimate into direct and indirect costs. Boiler plant cost models are provided to reflect various types and sources of coal and alternate means of sulfur and particulate removal. Cost models are also included for low-Btu and medium-Btu gas produced in coal gasification plants.

  7. Great Plains Gasification Project status report

    SciTech Connect

    Pollock, D.C.

    1985-08-01

    The Great Plains Gasification Project is the first commercial synthetic fuels project based on coal conversion in the US. The goal is to convert North Dakota lignite into pipeline quality synthetic natural gas (SNG). The project consists of an open pit coal mine, a gasification plant, and an SNG pipeline in Mercer County, North Dakota. The project took 12 years from its conception to the production in 1984 of SNG for users. The author describes the plant's basic processes, the start-up activities and schedule, and some of the more interesting start-up problems.

  8. Continuous Removal of Coal-Gasification Residue

    NASA Technical Reports Server (NTRS)

    Collins, Earl R., Jr.; Suitor, J.; Dubis, D.

    1986-01-01

    Continuous-flow hopper processes solid residue from coal gasification, converting it from ashes, cinders, and clinkers to particles size of sand granules. Unit does not require repeated depressurization of lockhopper to admit and release materials. Therefore consumes less energy. Because unit has no airlock valves opened and closed repeatedly on hot, abrasive particles, subjected to lesser wear. Coal-gasification residue flows slowly through pressure-letdown device. Material enters and leaves continuously. Cleanout door on each pressure-letdown chamber allows access for maintenance and emergencies.

  9. Steam Digest 2001: Office of Industrial Technologies

    SciTech Connect

    None, None

    2002-01-01

    Steam Digest 2001 chronicles Best Practices Program's contributions to the industrial trade press for 2001, and presents articles that cover technical, financial and managerial aspects of steam optimization.

  10. Steam drying -- Modeling and applications

    SciTech Connect

    Wimmerstedt, R.; Hager, J.

    1996-08-01

    The concept of steam drying originates from the mid of the last century. However, a broad industrial acceptance of the technique has so far not taken place. The paper deals with modelling the steam drying process and applications of steam drying within certain industrial sectors where the technique has been deemed to have special opportunities. In the modelling section the mass and heat transfer processes are described along with equilibrium, capillarity and sorption phenomena occurring in porous materials during the steam drying process. In addition existing models in the literature are presented. The applications discussed involve drying of fuels with high moisture contents, cattle feed exemplified by sugar beet pulp, lumber, paper pulp, paper and sludges. Steam drying is compared to flue gas drying of biofuels prior to combustion in a boiler. With reference to a current installation in Sweden, the exergy losses, as manifested by loss of co-generation capacity, are discussed. The energy saving potential when using steam drying of sugar beet pulp as compared to other possible plant configurations is demonstrated. Mechanical vapor recompression applied to steam drying is analyzed with reference to reported data from industrial plants. Finally, environmental advantages when using steam drying are presented.

  11. Fixed-bed gasification research using US coals. Volume 7. Gasification of Piney Tipple bituminous coal

    SciTech Connect

    Thimsen, D.; Maurer, R.E.; Pooler, A.R.; Pui, D.; Liu, B.; Kittelson, D.

    1985-05-01

    A single-staged, fixed-bed Wellman-Galusha gasifier coupled with a hot, raw gas combustion system and scrubber has been used to gasify numerous coals from throughout the United States. The gasification test program is organized as a cooperative effort by private industrial participants and governmental agencies. The consortium of participants is organized under the Mining and Industrial Fuel Gas (MIFGa) Group. This report is the seventh volume in a series of reports describing the atmospheric pressure, fixed-bed gasification of US coals. This specific report describes the gasification of Piney Tipple bituminous coal. The period of the gasification test was July 18-24, 1983. 6 refs., 20 figs., 17 tabs.

  12. Fixed-bed gasification research using US coals. Volume 5. Gasification of Stahlman Stoker bituminous coal

    SciTech Connect

    Thimsen, D.; Maurer, R.E.; Pooler, A.R.; Pui, D.; Liu, B.; Kittelson, D.

    1985-03-31

    A single-staged, fixed-bed Wellman-Galusha gasifier coupled with a hot, raw gas combustion system and scrubber has been used to gasify numerous coals from throughout the United States. The gasification test program is organized as a cooperative effort by private industrial participants and governmental agencies. The consortium of participants is organized under the Mining and Industrial Fuel Gas (MIFGa) Group. This report is the fifth volume in a series of reports describing the atmospheric pressure, fixed-bed gasification of US coals. This specific report describes the gasification of Stahlman Stoker bituminous coal from Clarion County, PA. The period of the gasification test was April 30 to May 4, 1983. 4 refs., 16 figs., 10 tabs.

  13. Fixed-bed gasification research using US coals. Volume 4. Gasification of Leucite Hills subbituminous coal

    SciTech Connect

    Thimsen, D.; Maurer, R.E.; Pooler, A.R.; Pui, D.; Liu, B.; Kittelson, D.

    1985-03-31

    A single-staged, fixed-bed Wellman-Galusha gasifier coupled with a hot, raw gas combustion system and scrubber has been used to gasify numerous coals from throughout the United States. The gasification test program is organized as a cooperative effort by private industrial participants and governmental agencies. The consortium of participants is organized under the Mining and Industrial Fuel Gas (MIFGa) Group. This report is the fourth volume in a series of reports describing the atmospheric pressure, fixed-bed gasification of US coals. This specific report describes the gasification of Leucite Hills subbituminous coal from Sweetwater County, Wyoming. The period of the gasification test was April 11-30, 1983. 4 refs., 23 figs., 27 tabs.

  14. CAVSIM. Underground Coal Gasification Program

    SciTech Connect

    Britten, J.A., Thorsness, C.B. )

    1989-03-03

    CAVSIM is a three-dimensional, axisymmetric model for resource recovery and cavity growth during underground coal gasification (UCG). CAVSIM is capable of following the evolution of the cavity from near startup to exhaustion, and couples explicitly wall and roof surface growth to material and energy balances in the underlying rubble zones. Growth mechanisms are allowed to change smoothly as the system evolves from a small, relatively empty cavity low in the coal seam to a large, almost completely rubble-filled cavity extending high into the overburden rock. The model is applicable to nonswelling coals of arbitrary seam thickness and can handle a variety of gas injection flow schedules or compositions. Water influx from the coal aquifer is calculated by a gravity drainage-permeation submodel which is integrated into the general solution. The cavity is considered to consist of up to three distinct rubble zones and a void space at the top. Resistance to gas flow injected from a stationary source at the cavity floor is assumed to be concentrated in the ash pile, which builds up around the source, and also the overburden rubble which accumulates on top of this ash once overburden rock is exposed at the cavity top. Char rubble zones at the cavity side and edges are assumed to be highly permeable. Flow of injected gas through the ash to char rubble piles and the void space is coupled by material and energy balances to cavity growth at the rubble/coal, void/coal and void/rock interfaces. One preprocessor and two postprocessor programs are included - SPALL calculates one-dimensional mean spalling rates of coal or rock surfaces exposed to high temperatures and generates CAVSIM input: TAB reads CAVSIM binary output files and generates ASCII tables of selected data for display; and PLOT produces dot matrix printer or HP printer plots from TAB output.

  15. Steam generator tube integrity program

    SciTech Connect

    Dierks, D.R.; Shack, W.J.; Muscara, J.

    1996-03-01

    A new research program on steam generator tubing degradation is being sponsored by the U.S. Nuclear Regulatory Commission (NRC) at Argonne National Laboratory. This program is intended to support a performance-based steam generator tube integrity rule. Critical areas addressed by the program include evaluation of the processes used for the in-service inspection of steam generator tubes and recommendations for improving the reliability and accuracy of inspections; validation and improvement of correlations for evaluating integrity and leakage of degraded steam generator tubes, and validation and improvement of correlations and models for predicting degradation in steam generator tubes as aging occurs. The studies will focus on mill-annealed Alloy 600 tubing, however, tests will also be performed on replacement materials such as thermally-treated Alloy 600 or 690. An overview of the technical work planned for the program is given.

  16. On a clean power generation system with the co-gasification of biomass and coal in a quadruple fluidized bed gasifier.

    PubMed

    Yan, Linbo; He, Boshu

    2017-03-18

    A clean power generation system was built based on the steam co-gasification of biomass and coal in a quadruple fluidized bed gasifier. The chemical looping with oxygen uncoupling technology was used to supply oxygen for the calciner. The solid oxide fuel cell and the steam turbine were combined to generate power. The calcium looping and mineral carbonation were used for CO2 capture and sequestration. The aim of this work was to study the characteristics of this system. The effects of key operation parameters on the system total energy efficiency (ŋten), total exergy efficiency (ŋtex) and carbon sequestration rate (Rcs) were detected. The energy and exergy balance calculations were implemented and the corresponding Sankey and Grassmann diagrams were drawn. It was found that the maximum energy and exergy losses occurred in the steam turbine. The system ŋten and ŋtex could be ∼50% and ∼47%, and Rcs could be over unit.

  17. Combined cycle power plant incorporating coal gasification

    DOEpatents

    Liljedahl, Gregory N.; Moffat, Bruce K.

    1981-01-01

    A combined cycle power plant incorporating a coal gasifier as the energy source. The gases leaving the coal gasifier pass through a liquid couplant heat exchanger before being used to drive a gas turbine. The exhaust gases of the gas turbine are used to generate both high pressure and low pressure steam for driving a steam turbine, before being exhausted to the atmosphere.

  18. Catalyzing RE Project Development

    SciTech Connect

    Anderson, Kate; Elgqvist, Emma; Walker, Andy; Cutler, Dylan; Olis, Dan; DiOrio, Nick; Simpkins, Travis

    2016-09-01

    This poster details how screenings done with REopt - NREL's software modeling platform for energy systems integration and optimization - are helping to catalyze the development of hundreds of megawatts of renewable energy.

  19. Muon Catalyzed Fusion

    NASA Technical Reports Server (NTRS)

    Armour, Edward A.G.

    2007-01-01

    Muon catalyzed fusion is a process in which a negatively charged muon combines with two nuclei of isotopes of hydrogen, e.g, a proton and a deuteron or a deuteron and a triton, to form a muonic molecular ion in which the binding is so tight that nuclear fusion occurs. The muon is normally released after fusion has taken place and so can catalyze further fusions. As the muon has a mean lifetime of 2.2 microseconds, this is the maximum period over which a muon can participate in this process. This article gives an outline of the history of muon catalyzed fusion from 1947, when it was first realised that such a process might occur, to the present day. It includes a description of the contribution that Drachrnan has made to the theory of muon catalyzed fusion and the influence this has had on the author's research.

  20. DEMONSTRATION BULLETIN: TEXACO GASIFICATION PROCESS TEXACO, INC.

    EPA Science Inventory

    The Texaco Gasification Process (TGP) has operated commercially for nearly 45 years on feeds such as natural gas, liquid petroleum fractions, coal, and petroleum coke. More than 45 plants are either operational or under development in the United States and abroad. Texaco has dev...

  1. DEMONSTRATION BULLETIN: TEXACO GASIFICATION PROCESS TEXACO, INC.

    EPA Science Inventory

    The Texaco Gasification Process (TGP) has operated commercially for nearly 45 years on feeds such as natural gas, liquid petroleum fractions, coal, and petroleum coke. More than 45 plants are either operational or under development in the United States and abroad. Texaco has dev...

  2. HR 160 performance in coal gasification equipment

    SciTech Connect

    Whittaker, G.S.

    1995-12-31

    An alloy 825 water-cooled component failed by sulfidation enhanced thermal fatigue in a commercial coal gasification system. In an attempt to improve component life the material of construction was changed to Haynes HR-160. After several years of operating experience the HR-160 has not provided the desired improvement. Analysis shows the failure mechanism has remained the same.

  3. MICRO AUTO GASIFICATION SYSTEM: EMISSIONS CHARACTERIZATION

    EPA Science Inventory

    A compact, CONEX-housed waste to energy unit, Micro Auto Gasification System (MAGS), was characterized for air emissions from burning of military waste types. The MAGS unit is a dual chamber gasifier with a secondary diesel-fired combustor. Eight tests were conducted with multipl...

  4. Bio-Fuel Production Assisted with High Temperature Steam Electrolysis

    SciTech Connect

    Grant Hawkes; James O'Brien; Michael McKellar

    2012-06-01

    Two hybrid energy processes that enable production of synthetic liquid fuels that are compatible with the existing conventional liquid transportation fuels infrastructure are presented. Using biomass as a renewable carbon source, and supplemental hydrogen from high-temperature steam electrolysis (HTSE), these two hybrid energy processes have the potential to provide a significant alternative petroleum source that could reduce dependence on imported oil. The first process discusses a hydropyrolysis unit with hydrogen addition from HTSE. Non-food biomass is pyrolyzed and converted to pyrolysis oil. The pyrolysis oil is upgraded with hydrogen addition from HTSE. This addition of hydrogen deoxygenates the pyrolysis oil and increases the pH to a tolerable level for transportation. The final product is synthetic crude that could then be transported to a refinery and input into the already used transportation fuel infrastructure. The second process discusses a process named Bio-Syntrolysis. The Bio-Syntrolysis process combines hydrogen from HTSE with CO from an oxygen-blown biomass gasifier that yields syngas to be used as a feedstock for synthesis of liquid synthetic crude. Conversion of syngas to liquid synthetic crude, using a biomass-based carbon source, expands the application of renewable energy beyond the grid to include transportation fuels. It can also contribute to grid stability associated with non-dispatchable power generation. The use of supplemental hydrogen from HTSE enables greater than 90% utilization of the biomass carbon content which is about 2.5 times higher than carbon utilization associated with traditional cellulosic ethanol production. If the electrical power source needed for HTSE is based on nuclear or renewable energy, the process is carbon neutral. INL has demonstrated improved biomass processing prior to gasification. Recyclable biomass in the form of crop residue or energy crops would serve as the feedstock for this process. A process model

  5. Downhole steam generation: material studies

    SciTech Connect

    Beauchamp, E.K.; Weirick, L.J.; Muir, J.F.

    1982-01-01

    One enhanced oil recovery technique for extracting heavy crude from deep reservoirs by steam at the bottom of an injection well. Development of a downhole steam generator that will produce steam and inject it into formations at depths greater than 2500 feet is one objective of a Department of Energy/Sandia National Laboratories development effort - Project DEEP STEAM. Extensive material studies have been performed in support of Project DEEP STEAM; current efforts are devoted primarily to the selection and evaluation of materials for use in downhole steam generators. This paper presents observations of the performance of candidate metals and refractory ceramics (combustor liners) during tests of two prototypic, high pressure, diesel/air combustion, direct contact, downhole steam generators. The first downhole test of such a generator provides data on the performance of various metals (304L, 310 and 316S stainless steels and plain carbon steel) exposed for several weeks to a warm, aerated saltwater environment. A number of corrosion mechanisms acted to cause severely degraded perforance of some of the metals. Several refractory liner designs were evaluated during ground level tests of a generator having a ceramic-lined combustion chamber. Of the two refractories employed, alumina and silicon carbide, the alumina liners exhibited more serious surface degradation and corrosion.

  6. Catalytic combustion with steam injection

    NASA Technical Reports Server (NTRS)

    Anderson, D. N.; Tacina, R. R.

    1982-01-01

    The effects of steam injection on (1) catalytic combustion performance, and (2) the tendency of residual fuel to burn in the premixing duct upstream of the catalytic reactor were determined. A petroleum residual, no. 2 diesel, and a blend of middle and heavy distillate coal derived fuels were tested. Fuel and steam were injected together into the preheated airflow entering a 12 cm diameter catalytic combustion test section. The inlet air velocity and pressure were constant at 10 m/s and 600 kPa, respectively. Steam flow rates were varied from 24 percent to 52 percent of the air flow rate. The resulting steam air mixture temperatures varied from 630 to 740 K. Combustion temperatures were in the range of 1200 to 1400 K. The steam had little effect on combustion efficiency or emissions. It was concluded that the steam acts as a diluent which has no adverse effect on catalytic combustion performance for no. 2 diesel and coal derived liquid fuels. Tests with the residual fuel showed that upstream burning could be eliminated with steam injection rates greater than 30 percent of the air flow rate, but inlet mixture temperatures were too low to permit stable catalytic combustion of this fuel.

  7. Integrated Biomass Gasification with Catalytic Partial Oxidation for Selective Tar Conversion

    SciTech Connect

    Zhang, Lingzhi; Wei, Wei; Manke, Jeff; Vazquez, Arturo; Thompson, Jeff; Thompson, Mark

    2011-05-28

    requirement for commercial deployment of biomass-based power/heat co-generation and biofuels production. There are several commonly used syngas clean-up technologies: (1) Syngas cooling and water scrubbing has been commercially proven but efficiency is low and it is only effective at small scales. This route is accompanied with troublesome wastewater treatment. (2) The tar filtration method requires frequent filter replacement and solid residue treatment, leading to high operation and capital costs. (3) Thermal destruction typically operates at temperatures higher than 1000oC. It has slow kinetics and potential soot formation issues. The system is expensive and materials are not reliable at high temperatures. (4) In-bed cracking catalysts show rapid deactivation, with durability to be demonstrated. (5) External catalytic cracking or steam reforming has low thermal efficiency and is faced with problematic catalyst coking. Under this program, catalytic partial oxidation (CPO) is being evaluated for syngas tar clean-up in biomass gasification. The CPO reaction is exothermic, implying that no external heat is needed and the system is of high thermal efficiency. CPO is capable of processing large gas volume, indicating a very compact catalyst bed and a low reactor cost. Instead of traditional physical removal of tar, the CPO concept converts tar into useful light gases (eg. CO, H2, CH4). This eliminates waste treatment and disposal requirements. All those advantages make the CPO catalytic tar conversion system a viable solution for biomass gasification downstream gas clean-up. This program was conducted from October 1 2008 to February 28 2011 and divided into five major tasks. - Task A: Perform conceptual design and conduct preliminary system and economic analysis (Q1 2009 ~ Q2 2009) - Task B: Biomass gasification tests, product characterization, and CPO tar conversion catalyst preparation. This task will be conducted after completing process design and system economics analysis

  8. Rapid toxicity screening of gasification ashes.

    PubMed

    Zhen, Xu; Rong, Le; Ng, Wei Cheng; Ong, Cynthia; Baeg, Gyeong Hun; Zhang, Wenlin; Lee, Si Ni; Li, Sam Fong Yau; Dai, Yanjun; Tong, Yen Wah; Neoh, Koon Gee; Wang, Chi-Hwa

    2016-04-01

    The solid residues including bottom ashes and fly ashes produced by waste gasification technology could be reused as secondary raw materials. However, the applications and utilizations of these ashes are very often restricted by their toxicity. Therefore, toxicity screening of ash is the primary condition for reusing the ash. In this manuscript, we establish a standard for rapid screening of gasification ashes on the basis of in vitro and in vivo testing, and henceforth guide the proper disposal of the ashes. We used three different test models comprising human cell lines (liver and lung cells), Drosophila melanogaster and Daphnia magna to examine the toxicity of six different types of ashes. For each ash, different leachate concentrations were used to examine the toxicity, with C0 being the original extracted leachate concentration, while C/C0 being subsequent diluted concentrations. The IC50 for each leachate was also quantified for use as an index to classify toxicity levels. The results demonstrated that the toxicity evaluation of different types of ashes using different models is consistent with each other. As the different models show consistent qualitative results, we chose one or two of the models (liver cells or lung cells models) as the standard for rapid toxicity screening of gasification ashes. We may classify the gasification ashes into three categories according to the IC50, 24h value on liver cells or lung cells models, namely "toxic level I" (IC50, 24h>C/C0=0.5), "toxic level II" (C/C0=0.05gasification plants every day. Subsequently, appropriate disposal methods can be recommended for each toxicity category. Copyright © 2016 Elsevier Ltd. All rights reserved.

  9. Innovative gasification technology for future power generation

    SciTech Connect

    Mahajan, K.; Shadle, L.J.; Sadowski, R.S.

    1995-07-01

    Ever tightening environmental regulations have changed the way utility and non-utility electric generation providers currently view their fuels choices. While coal is still, by far, the major fuel utilized in power production, the general trend over the past 20 years has been to switch to low-sulfur coal and/or make costly modifications to existing coal-fired facilities to reach environmental compliance. Unfortunately, this approach has led to fragmented solutions to balance our energy and environmental needs. To date, few integrated gasification combined-cycle (IGCC) suppliers have been able to compete with the cost of other more conventional technologies or fuels. One need only look at the complexity of many IGCC approaches to understand that unless a view toward IEC is adopted, the widespread application of such otherwise potentially attractive technologies will be unlikely in our lifetime. Jacobs-Sirrine Engineers and Riley Stoker Corporation are working in partnership with the Department of Energy`s Morgantown Energy Technology Center to help demonstrate an innovative coal gasification technology called {open_quotes}PyGas{trademark},{close_quotes} for {open_quotes}pyrolysis-gasification{close_quotes}. This hybrid variation of fluidized-bed and fixed-bed gasification technologies is being developed with the goal to efficiently produce clean gas at costs competitive with more conventional systems by incorporating many of the principles of IEC within the confines of a single-gasifier vessel. Our project is currently in the detailed design stage of a 4 ton-per-hour gasification facility to be built at the Fort Martin Station of Allegheny Power Services. By locating the test facility at an existing coal-fired plant, much of the facility infrastructure can be utilized saving significant costs. Successful demonstration of this technology at this new facility is a prerequisite to its commercialization.

  10. 78 FR 43870 - Hydrogen Energy California's Integrated Gasification Combined Cycle Project; Preliminary Staff...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-07-22

    ... of Availability Hydrogen Energy California's Integrated Gasification Combined Cycle Project... availability of the Hydrogen Energy California's Integrated Gasification Combined Cycle Project Preliminary... the Hydrogen Energy California's (HECA) Integrated Gasification Combined Cycle Project, which would...

  11. H₂-rich syngas production by fluidized bed gasification of biomass and plastic fuel.

    PubMed

    Ruoppolo, G; Ammendola, P; Chirone, R; Miccio, F

    2012-04-01

    This paper reports the results of gasification tests using a catalytic fluidized bed gasifier to obtain a H(2)-rich stream by feeding different pellets made of wood, biomass/plastic and olive husks to the gasifier. The effects of both the steam supply and an in-bed catalyst on gasifier performance have been investigated. In general, pelletization was an effective pre-treatment for improving the homogeneity of the fuel and the reliability of the feeding devices. The use of biomass/plastic pellets in a catalyst bed yielded good results in terms of the hydrogen concentration (up to 32%vol.), even if an increase in tar production and in the fine/carbon elutriation rate was observed in comparison with wood pellets.

  12. The use of the shell gasification process (SGP) in refining heavy crude and tar sands

    SciTech Connect

    Hauser, N.; Higman, C.

    1995-12-31

    The Shell Gasification Process (SGP), originally developed by Shell in the 1950s, has found wide application in the production of synthesis gas front liquid and gaseous hydrocarbons throughout the world. Since commercialization in 1956, over 170 SGP reactors have been built in 80 different plants. Recent technical improvements to SGP have increased reactor size, improved heat recovery, and extended the range of feedstocks that can be processed to include heavy residuum streams that are the result of processing heavier crudes with higher sulfur levels. These features will find first commercial application in the SGP project at Shell`s Pernis, Netherlands refinery, which will come onstream in 1997. This project provides hydrogen, steam, and electricity to the refinery and will improve the overall reliability and economics of tile Pernis refinery. The technology can be extended for application to heavy crude and tar sands.

  13. Use of carbon dioxide in the chemical synthesis technologies, plasma gasification and carbon production

    NASA Astrophysics Data System (ADS)

    Rutberg, Ph G.; Kuznetsov, V. A.; Bratsev, A. N.; Popov, V. E.; Shtengel', S. V.; Ufimtsev, A. A.

    2011-03-01

    The modern electric power sector is based on burning of carbonaceous substances (coal, oil, natural gas, etc.). Large power stations are powerful local sources of carbon dioxide. Inconstancy of the electric power demand leads to increase in CO2 specific emissions, as the output power is basically higher than required one by the power network. One of promising ways of increase of operating efficiency of power stations is use of surpluses of the generated electric power in plasma technologies. The paper deals with the opportunity to use the plasma technologies in processes of methanol and methane production from carbon dioxide. Comparison of ranges of key parameters of plasma gasification of wood by air, carbon dioxide, and steam is presented. Also, use of CO2 for pure carbon production is examined.

  14. Higgins coal gasification/repowering study, feasibility study for alternate fuels. Vol. 1. Executive summary

    SciTech Connect

    Not Available

    1981-12-01

    Florida Power has completed a study to determine the feasibility of repowering 138 MW gross of oil-fired steam-generating capacity at its A.W. Higgins power station (Pinellas Co., Fla.) by utilizing coal-gasification combined-cycle (CGCC) technology. The repowering would add approximately 320 MW of gross electrical generation to the Higgins station through the use of combustion turbines and heat recovery equipment. This study provided Florida Power with the technical, environmental, and economic information necessary to determine the viability of using CGCC at the Higgins station. The plant would use BGC/Lurgi slagging gasifiers and the Selexol acid-gas removal system. Although this new technology represents an acceptable level of risk for the proposed project to be considered technically feasible, the capital-cost estimates were much higher than expected. Florida Power plans to continue further economic evaluations of this CGCC repowering option.

  15. General purpose steam table library :

    SciTech Connect

    Carpenter, John H.; Belcourt, Kenneth Noel; Nourgaliev, Robert

    2013-08-01

    Completion of the CASL L3 milestone THM.CFD.P7.04 provides a general purpose tabular interpolation library for material properties to support, in particular, standardized models for steam properties. The software consists of three parts, implementations of analytic steam models, a code to generate tables from those models, and an interpolation package to interface the tables to CFD codes such as Hydra-TH. Verification of the standard model is maintained through the entire train of routines. The performance of interpolation package exceeds that of freely available analytic implementation of the steam properties by over an order of magnitude.

  16. GCFR steam generator conceptual design

    SciTech Connect

    Holm, R.A.; Elliott, J.P.

    1980-01-01

    The gas-cooled fast reactor (GCFR) steam generators are large once-through heat exchangers with helically coiled tube bundles. In the GCFR demonstration plant, hot helium from the reactor core is passed through these units to produce superheated steam, which is used by the turbine generators to produce electrical power. The paper describes the conceptual design of the steam generator. The major components and functions of the design are addressed. The topics discussed are the configuration, operating conditions, design criteria, and the design verification and support programs.

  17. Steam reformer with catalytic combustor

    DOEpatents

    Voecks, Gerald E.

    1990-03-20

    A steam reformer is disclosed having an annular steam reforming catalyst bed formed by concentric cylinders and having a catalytic combustor located at the center of the innermost cylinder. Fuel is fed into the interior of the catalytic combustor and air is directed at the top of the combustor, creating a catalytic reaction which provides sufficient heat so as to maintain the catalytic reaction in the steam reforming catalyst bed. Alternatively, air is fed into the interior of the catalytic combustor and a fuel mixture is directed at the top. The catalytic combustor provides enhanced radiant and convective heat transfer to the reformer catalyst bed.

  18. Steam reformer with catalytic combustor

    NASA Technical Reports Server (NTRS)

    Voecks, Gerald E. (Inventor)

    1990-01-01

    A steam reformer is disclosed having an annular steam reforming catalyst bed formed by concentric cylinders and having a catalytic combustor located at the center of the innermost cylinder. Fuel is fed into the interior of the catalytic combustor and air is directed at the top of the combustor, creating a catalytic reaction which provides sufficient heat so as to maintain the catalytic reaction in the steam reforming catalyst bed. Alternatively, air is fed into the interior of the catalytic combustor and a fuel mixture is directed at the top. The catalytic combustor provides enhanced radiant and convective heat transfer to the reformer catalyst bed.

  19. 21 CFR 880.6880 - Steam sterilizer.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... 21 Food and Drugs 8 2011-04-01 2011-04-01 false Steam sterilizer. 880.6880 Section 880.6880 Food... § 880.6880 Steam sterilizer. (a) Identification. A steam sterilizer (autoclave) is a device that is intended for use by a health care provider to sterilize medical products by means of pressurized steam....

  20. 21 CFR 880.6880 - Steam sterilizer.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... 21 Food and Drugs 8 2012-04-01 2012-04-01 false Steam sterilizer. 880.6880 Section 880.6880 Food... § 880.6880 Steam sterilizer. (a) Identification. A steam sterilizer (autoclave) is a device that is intended for use by a health care provider to sterilize medical products by means of pressurized steam....

  1. 21 CFR 880.6880 - Steam sterilizer.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... 21 Food and Drugs 8 2014-04-01 2014-04-01 false Steam sterilizer. 880.6880 Section 880.6880 Food... § 880.6880 Steam sterilizer. (a) Identification. A steam sterilizer (autoclave) is a device that is intended for use by a health care provider to sterilize medical products by means of pressurized steam....

  2. 21 CFR 880.6880 - Steam sterilizer.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... 21 Food and Drugs 8 2013-04-01 2013-04-01 false Steam sterilizer. 880.6880 Section 880.6880 Food... § 880.6880 Steam sterilizer. (a) Identification. A steam sterilizer (autoclave) is a device that is intended for use by a health care provider to sterilize medical products by means of pressurized steam....

  3. 21 CFR 880.6880 - Steam sterilizer.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Steam sterilizer. 880.6880 Section 880.6880 Food... § 880.6880 Steam sterilizer. (a) Identification. A steam sterilizer (autoclave) is a device that is intended for use by a health care provider to sterilize medical products by means of pressurized steam....

  4. Wet-steam erosion of steam turbine disks and shafts

    SciTech Connect

    Averkina, N. V.; Zheleznyak, I. V.; Kachuriner, Yu. Ya.; Nosovitskii, I. A.; Orlik, V. G.; Shishkin, V. I.

    2011-01-15

    A study of wet-steam erosion of the disks and the rotor bosses or housings of turbines in thermal and nuclear power plants shows that the rate of wear does not depend on the diagrammed degree of moisture, but is determined by moisture condensing on the surfaces of the diaphragms and steam inlet components. Renovating the diaphragm seals as an assembly with condensate removal provides a manifold reduction in the erosion.

  5. Analyzing organic sulfur in coal/char: Integrated mild gasification/XANES methods. Technical report, 1 March--31 May 1994

    SciTech Connect

    Palmer, S.R.; Huffman, G.P.

    1994-09-01

    The overall goal of this study is to improve the understanding of sulfur in coals/chars via the use of combined advanced non-destructive and advanced destructive methods of sulfur analysis. This study combines selective oxidation, analytical pyrolysis, and sulfur X-ray Absorption Near Edge Structure Spectroscopy (XANES) analysis. Samples with a wide variety of sulfur contents, (0.63% to 4.40%) have been prepared for use in this study. This includes steam gasification chars, oxidized coals and desulfurized coals as well of the original unaltered coals. Mild pyrolysis and preliminary XANES data shows that the sulfur chemistry of gasification chars is significantly different from that of the original coals. Mild pyrolysis of the samples that were oxidized with peroxyacetic acid showed that the level of simple thiophene structures observed in the pyrolysis products declines with increasing levels of oxidation. Sulfur XANES spectra of treated samples showed various effects depending on the treatment severity. For the less severely treated samples (demineralization and solvent extraction), the XANES spectra were similar, although not identical, to the untreated coal spectra, whereas the more severe treatments (steam at 450 C; peroxyacetic acid at 25 C) showed preferential oxidation of one or more sulfur-bearing phases in the original coal. Additional samples have recently been examined by XANES and W-band EPR and the data is currently being processed and evaluated.

  6. Process aspects in combustion and gasification Waste-to-Energy (WtE) units.

    PubMed

    Leckner, Bo

    2015-03-01

    The utilisation of energy in waste, Waste to Energy (WtE), has become increasingly important. Waste is a wide concept, and to focus, the feedstock dealt with here is mostly municipal solid waste. It is found that combustion in grate-fired furnaces is by far the most common mode of fuel conversion compared to fluidized beds and rotary furnaces. Combinations of pyrolysis in rotary furnace or gasification in fluidized or fixed bed with high-temperature combustion are applied particularly in Japan in systems whose purpose is to melt ashes and destroy dioxins. Recently, also in Japan more emphasis is put on WtE. In countries with high heat demand, WtE in the form of heat and power can be quite efficient even in simple grate-fired systems, whereas in warm regions only electricity is generated, and for this product the efficiency of boilers (the steam data) is limited by corrosion from the flue gas. However, combination of cleaned gas from gasification with combustion provides a means to enhance the efficiency of electricity production considerably. Finally, the impact of sorting on the properties of the waste to be fed to boilers or gasifiers is discussed. The description intends to be general, but examples are mostly taken from Europe.

  7. Combustion and gasification characteristics of chars from raw and torrefied biomass.

    PubMed

    Fisher, E M; Dupont, C; Darvell, L I; Commandré, J-M; Saddawi, A; Jones, J M; Grateau, M; Nocquet, T; Salvador, S

    2012-09-01

    Torrefaction is a mild thermal pretreatment (T<300°C) that improves biomass milling and storage properties. The impact of torrefaction on the gasification and oxidation reactivity of chars from torrefied and raw biomass was investigated. Thermogravimetric analysis was used to study the differences in O(2) and steam reactivity, between chars prepared from torrefied and raw willow, under both high- and low-heating-rate conditions. High-heating-rate chars were prepared at 900°C with a residence time of 2s. Low-heating-rate chars were prepared with a heating rate of 33°C/min, a maximum temperature of 850 or 1000°C, and a residence time of 30 min or 1h, respectively, at the maximum temperature. Pretreatment by torrefaction consistently reduced char reactivity. Torrefaction's impact was greatest for high-heating-rate chars, reducing reactivity by a factor of two to three. The effect of torrefaction on a residence time requirements for char burnout and gasification was estimated. Copyright © 2012 Elsevier Ltd. All rights reserved.

  8. DEVELOPMENT OF PRESSURIZED CIRCULATIONG FLUIDIZED BED PARTIAL GASIFICATION MODULE(PGM)

    SciTech Connect

    Archie Robertson

    2003-04-17

    Foster Wheeler Power Group, Inc. is working under US Department of Energy contract No. DE-FC26-00NT40972 to develop a partial gasification module (PGM) that represents a critical element of several potential coal-fired Vision 21 plants. When utilized for electrical power generation, these plants will operate with efficiencies greater than 60% and produce near zero emissions of traditional stack gas pollutants. The new process partially gasifies coal at elevated pressure producing a coal-derived syngas and a char residue. The syngas can be used to fuel the most advanced power producing equipment such as solid oxide fuel cells or gas turbines, or processed to produce clean liquid fuels or chemicals for industrial users. The char residue is not wasted; it can also be used to generate electricity by fueling boilers that drive the most advanced ultra-supercritical pressure steam turbines. The amount of syngas and char produced by the PGM can be tailored to fit the production objectives of the overall plant, i.e., power generation, clean liquid fuel production, chemicals production, etc. Hence, PGM is a robust building block that offers all the advantages of coal gasification but in a more user-friendly form; it is also fuel flexible in that it can use alternative fuels such as biomass, sewerage sludge, etc. This report describes the work performed during the January 1--March 31, 2003 time period.

  9. Development of an advanced, continuous mild gasification process for the production of co-products

    SciTech Connect

    Knight, R.A.; Gissy, J.; Onischak, M.; Kline, S.; Babu, S.P.

    1990-01-01

    Research continued on the production of co-products from mild gasification. This quarter, 10 mild gasification tests were conducted in the 8-inch-I.D. process research unit (PRU). Modifications to the PRU were made during this period to improve mixing and to overcome the caking tendency of the Illinois No. 6 coal. Six of the tests resulted in satisfactory operation at steady conditions for 2.25 to 3.25 hours. Samples of char, gas, water, and organic condensables were collected over a one-hour period from each of these successful tests and analyzed. The effects of process temperature over the range of 1025{degree} to 1390{degree} was studied during this quarter. Compositional effects on the oils and tars observed with increased temperature are increased light oil content, decreased pitch content, decreased oxygen content, increased nitrogen and sulfur content, and increasing aromaticity. Char upgrading studies continued during the quarter. Briquettes made in a laboratory press, using either a pitch binder or Illinois No. 6 coal to provide an in-situ binder, were calcined and tested for diametral compression strength. Char was also subjected to steam activation at a variety of conditions to determine the potential for use as a low-cost absorbent for water treatment. 2 refs., 15 figs., 11 tabs.

  10. Treatability testing of KILnGAS and Texaco coal gasification wastewaters: Final report

    SciTech Connect

    Peterson, D.L.; Eis, B.J.; Zeien, C.T.; Moe, T.A.; Turner, C.D.; Mayer, G.G.; Stephan, D.J.

    1988-07-01

    This report presents the results of treatability testing of wastewater from two coal gasification plants: the 600-tpd KILnGAS rotary-kiln gasifier in East Alton, Illinois, and the 1000-tyd Texaco entrained-flow gasifier at the Cool Water facility in Daggett, California. The wastewater was collected during steady-state operation of the gasifiers and shipped in barrels to the testing laboratory for characterization and treatment. Solvent extraction, steam stripping, biological treatment, granular activated carbon adsorption, ozonation, ion exchange, chemical precipitation, cooling tower evaporation, and wet air oxidation were evaluated in terms of their ability to meet the project's effluent quality targets. Preliminary process design criteria were also developed. Two sets of effluent discharge targets as well as a zero effluent discharge condition were established as goals for the testing. All of the effluent targets were met by the combination of processes used in the treatability testing program, with the exception of cyanide and COD for the KILnGAS wastewater and cyanide under one of the discharge conditions for the Texaco wastewater. These targets could likely be met by additional process steps or by further treatment with the processes tested. This test program confirmed that the principal containmants in these coal gasification wastewaters can be reduced to low concentrations by use of commercially proven treatment processes. 15 refs., 50 figs., 93 tabs.

  11. Steam distillation effect and oil quality change during steam injection

    SciTech Connect

    Lim, K.T.; Ramey, H.J. Jr.; Brigham, W.E.

    1992-01-01

    Steam distillation is an important mechanism which reduces residual oil saturation during steam injection. It may be the main recovery mechanism in steamflooding of light oil reservoirs. As light components are distilled the residual (initial) oil, the residuum becomes heavier. Mixing the distilled components with the initial oil results in a lighter produced oil. A general method has been developed to compute steam distillation yield and to quantify oil quality changes during steam injection. The quantitative results are specific because the California crude data bank was used. But general principles were followed and calculations were based on information extracted from the DOE crude oil assay data bank. It was found that steam distillation data from the literature can be correlated with the steam distillation yield obtained from the DOE crude oil assays. The common basis for comparison was the equivalent normal boiling point. Blending of distilled components with the initial oil results in API gravity changes similar to those observed in several laboratory and field operations.

  12. Product Chemistry and Process Efficiency of Biomass Torrefaction, Pyrolysis and Gasification Studied by High-Throughput Techniques and Multivariate Analysis

    NASA Astrophysics Data System (ADS)

    Xiao, Li

    ), fast growing energy crops (switchgrass), and popular forage crop (alfalfa), as well as biochar derived from those materials and their mixtures. It demonstrated that Py-MBMS coupled with MVA could be used as fast analytical tools for the study of not only biomass composition but also its thermal decomposition behaviors. It found that the impact of biomass composition heavily depends on the thermal decomposition temperature because at different temperature, the composition of biomass decomposed and the impact of minerals on the decomposition reaction varies. At low temperature (200-500°C), organic compounds attribute to the majority of variation in thermal decomposition products. At higher temperature, inorganics dramatically changed the pyrolysis pathway of carbohydrates and possibly lignin. In gasification, gasification tar formation is also observed to be impacted by ash content in vapor and char. In real reactor, biochar structure also has interactions with other fractions to make the final pyrolysis and gasification product. Based on the evaluation of process efficiencies during torrefaction, temperature ranging from 275°C to 300°C with short residence time (<10min) are proposed to be optimal torrefaction conditions. 500°C is preferred to 700°C as primary pyrolysis temperature in two stage gasification because higher primary pyrolysis temperature resulted in more tar and less gasification char. Also, in terms of carbon yield, more carbon is lost in tar while less carbon is retained in gas product using 700°C as primary pyrolysis temperature. In addition, pyrolysis char is found to produce less tar and more gas during steam gasification compared with gasification of pyrolysis vapor. Thus it is suggested that torrefaction might be an efficient pretreatment for biomass gasification because it can largely improve the yield of pyrolysis char during the primary pyrolysis step of gasification thus reduce the total tar of the overall gasification products. Future work

  13. Catalytic Wet Gasification of Municipal and Animal Wastes

    SciTech Connect

    Ro, Kyoung S.; Cantrell, Keri; Elliott, Douglas C.; Hunt, Patrick G.

    2007-02-21

    Applicability of wet gasification technology for various animal and municipal wastes was examined. Wet gasification of swine manure and raw sewage sludge generated high number of net energies. Furthermore, the moisture content of these wastes is ideal for current wet gasification technology. Significant quantities of water must be added to dry feedstock wastes such as poultry litter, feedlot manures and MSW to make the feedstock pumpable. Because of their high ash contents, MSW and unpaved feedlot manure would not generate positive energy return from wet gasification. The costs of a conceptual wet gasification manure management system for a model swine farm were significantly higher than that of the anaerobic lagoon system. However, many environmental advantages of the wet gasification system were identified, which might reduce the costs significantly. Due to high sulfur content of the wastes, pretreatment to prevent the poisoning of catalysts is critically needed.

  14. Coal-fired steam locomotive

    SciTech Connect

    Porta, L. D.; Berkowitz, D. A.; Hamilton, C. C.; Withuhn, W. L.

    1984-01-17

    A coal-fired steam locomotive powered by reciprocating steam engines. The locomotive is a two-unit drawbar-coupled locomotive. The units, which are designated as a power unit and a support unit, are arranged back-to-back, with each having a cab-in-front. Operation of the locomotive is equally effective in both directions. The power unit basically contains a furnace and combustion system, an ash storage system, a gas cleanup and exhaust system, a boiler and steam generator, steam engines, a jet condenser, and a control cab. The support unit, on two 6-wheel trucks, contains a modular coal storage area, a stoker motor, a water storage area, heat transfer assemblies and fans for air-cooling circulating.

  15. New steam properties are coming

    SciTech Connect

    Bellows, J.C.; Sewell, J.B.; Friend, D.G.; Harvey, A.H.; Sengers, J.M.H.L.; Parry, W.T.; Sengers, J.V.; White, H.J. Jr.

    1999-11-01

    The IFC-67 Formulation for Industrial Use for the thermodynamic properties of water and steam (familiar to many from its implementation in the ASME Steam Tables) has served as the international steam property standard for contractual and design calculations in the power industry for 30 years, but is showing its age. The International Association for the Properties of Water and Steam (IAPWS) has developed and adopted the IAPWS Industrial Formulation 1997 (IAPWS-IF97) as the successor to IFC-67. While the new property formulation will be a significant improvement, the changeover to IAPWS-IF97 will present major challenges for some users. In particular, there could be large economic impacts on manufacturers and buyers of boilers and turbines if they do not properly account for the new property calculations. This article, in addition to describing the structure and advantages of the new formulation, provides guidance for how to make this changeover as painless as possible.

  16. Spiral inlets for steam turbines

    NASA Astrophysics Data System (ADS)

    Škach, Radek; Uher, Jan

    2017-09-01

    This paper deals with the design process of special nozzle blades for spiral inlets. Spiral inlets are used for the first stages of high pressure and intermediate pressure steam turbines with both reaction and impulse blades when throttling or sliding pressure control is applied. They improve the steam flow uniformity from the inlet pipe and thus decrease the aerodynamic losses. The proposed evaluation of the inlet angle is based on the free vortex law.

  17. Proceedings of the fifth advanced coal gasification symposium

    SciTech Connect

    Flowers, A.; Alpert, S.; Beck, B.; Chen, C.; Dalrymple, D.; Gummel, P.; Henley, J.; Hileman, E.; Holmgren, J.; Lau, F.

    1987-01-01

    The Fifth Advanced Coal Gasification Symposium, held in Taiyuan, Shanxi, China in September 1987, was sponsored by the Shanxi Provincial Government, Shanxi Science and Technology Association, Shanxi Energy Research Association, and the Taiyuan Coal Gasification Corporation. Opening and closing speeches, summaries of the technical sessions, and lists of delegates are included. Thirteen papers presented by the international delegation of specialists discuss current coal gasification processes and research and development activities. Papers have been indexed separately.

  18. Carbon formation and metal dusting in advanced coal gasification processes

    SciTech Connect

    DeVan, J.H.; Tortorelli, P.F.; Judkins, R.R.; Wright, I.G.

    1997-02-01

    The product gases generated by coal gasification systems contain high concentrations of CO and, characteristically, have relatively high carbon activities. Accordingly, carbon deposition and metal dusting can potentially degrade the operation of such gasifier systems. Therefore, the product gas compositions of eight representative gasifier systems were examined with respect to the carbon activity of the gases at temperatures ranging from 480 to 1,090 C. Phase stability calculations indicated that Fe{sub 3}C is stable only under very limited thermodynamic conditions and with certain kinetic assumptions and that FeO and Fe{sub 0.877}S tend to form instead of the carbide. As formation of Fe{sub 3}C is a necessary step in the metal dusting of steels, there are numerous gasifier environments where this type of carbon-related degradation will not occur, particularly under conditions associated with higher oxygen and sulfur activities. These calculations also indicated that the removal of H{sub 2}S by a hot-gas cleanup system may have less effect on the formation of Fe{sub 3}C in air-blown gasifier environments, where the iron oxide phase can exist and is unaffected by the removal of sulfur, than in oxygen-blown systems, where iron sulfide provides the only potential barrier to Fe{sub 3}C formation. Use of carbon- and/or low-alloy steels dictates that the process gas composition be such that Fe{sub 3}C cannot form if the potential for metal dusting is to be eliminated. Alternatively, process modifications could include the reintroduction of hydrogen sulfide, cooling the gas to perhaps as low as 400 C and/or steam injection. If higher-alloy steels are used, a hydrogen sulfide-free gas may be processed without concern about carbon deposition and metal dusting.

  19. Gasification performance of switchgrass pretreated with torrefaction and densification

    SciTech Connect

    Jaya Shankar Tumuluru; Various

    2014-08-01

    The purpose of this study was to investigate gasification performance of four switchgrass pretreatments (torrefaction at 230 and 270 °C, densification, and combined torrefaction and densification) and three gasification temperatures (700, 800 and 900 °C). Gasification was performed in a fixed-bed externally heated reactor with air as an oxidizing agent. Switchgrass pretreatment and gasification temperature had significant effects on gasification performance such as gas yields, syngas lower heating value (LHV), and carbon conversion and cold gas efficiencies. With an increase in the gasification temperature, yields of H2 and CO, syngas LHV, and gasifier efficiencies increased whereas CH4, CO2 and N2 yields decreased. Among all switchgrass pretreatments, gasification performance of switchgrass with combined torrefaction and densification was the best followed by that of densified, raw and torrefied switchgrass. Gasification of combined torrefied and densified switchgrass resulted in the highest yields of H2 (0.03 kg/kg biomass) and CO (0.72 kg/kg biomass), highest syngas LHV (5.08 MJ m-3), CCE (92.53%), and CGE (68.40%) at the gasification temperature of 900 °C.

  20. Steam reforming catalyst

    DOEpatents

    Kramarz, Kurt W.; Bloom, Ira D.; Kumar, Romesh; Ahmed, Shabbir; Wilkenhoener, Rolf; Krumpelt, Michael

    2001-01-01

    A method of forming a hydrogen rich gas from a source of hydrocarbon fuel. A vapor of the hydrocarbon fuel and steam is brought in contact with a two-part catalyst having a dehydrogenation powder portion and an oxide-ion conducting powder portion at a temperature not less than about 770.degree.C. for a time sufficient to generate the hydrogen rich. The H.sub.2 content of the hydrogen gas is greater than about 70 percent by volume. The dehydrogenation portion of the catalyst includes a group VIII metal, and the oxide-ion conducting portion is selected from a ceramic oxide from the group crystallizing in the fluorite or perovskite structure and mixtures thereof. The oxide-ion conducting portion of the catalyst is a ceramic powder of one or more of ZrO.sub.2, CeO.sub.2, Bi.sub.2 O.sub.3, (BiVO).sub.4, and LaGaO.sub.3.

  1. Bench-scale gasification of cedar wood--part II: effect of operational conditions on contaminant release.

    PubMed

    Aljbour, Salah H; Kawamoto, Katsuya

    2013-01-01

    Here, we present the evolution profile of tar in the product gas during cedar biomass gasification. We also discuss the evolution of other contaminants (H(2)S, COS, NH(3), HCN, and HCl). The cedar wood was gasified under various operating conditions in a bench-scale externally heated updraft gasifier; this was followed by thermal reforming. Tar levels in the product gas were significantly affected by the operating conditions used. At a gasification temperature of 923 K, there was no clear relation between the evolution of phenolic tar in the product gas as a function of residence time. The evolution of PAH tar at a low gasification temperature was lower than the evolution of phenolic tar. With increasing temperature, the proportion of PAH tar content became significant. At a gasification temperature of 1223 K, increasing the residence time reduced the content of PAH tar owing to a catalytic effect associated with ash generation at high temperatures. Increasing the steam-to-carbon (S/C) ratio under thermal conditions had a slight effect on PAH conversion. However, increasing the equivalence ratio (ER) effectively reduced the tar levels. The conversion of fuel-sulfur and fuel-nitrogen to volatile-sulfur and volatile-nitrogen, respectively, increased with increasing S/C ratio and ER. The evolutions of COS and HCN gases were much smaller than the evolution of H(2)S and NH(3). The evolution of HCl in the product gas decreased slightly with increasing ER. Increasing the S/C ratio decreased the HCl levels in the product gas. The effect of temperature on contaminant levels could not be fully understood due to limited availability of experimental data at various temperatures. We also compare our findings with data in the literature.

  2. Mild gasification technology development process: Task 3, Bench-scale char upgrading study, February 1988--November 1990

    SciTech Connect

    Carty, R.H.; Onischak, M.; Babu, S.P.; Knight, R.A.; Wootten, J.M.; Duthie, R.G.

    1990-12-01

    The overall objective of this program is to develop mild gasification technology and co-product utilization. The objective of Task 3 was to investigate the necessary steps for upgrading the mild gasification char into potential high-market-value solid products. Recommendations of the Task 1 market survey section formed the basis for selecting three value-added solid products from mild gasification char: form coke, smokeless fuel, and activated adsorbent char. The formation and testing for the form coke co-product involved an evaluation of its briquette strength and reactivity. The measured tensile strength and reactivity of the form coke sample briquettes were in the range of commercial coke, and development tests on a larger scale are recommended. The reaction rate of the form coke carbon with carbon dioxide at 1825{degree}F was measured using a standard procedure. A smokeless fuel briquette with limestone added to control sulfur can be made from mild gasification char in a simple manner. Test results have shown that briquettes with limestone have a heating value comparable to other solid fuels and the limestone can retain up to 88% of the sulfur during combustion in a simple bench-scale combustion test, almost all of it as a stable calcium sulfate. Adsorbent chars were prepared with a standard steam activation procedure and tested for a variety of pertinent property and performance values. Such adsorbents may be better suited for use in some areas, such as the adsorption of low-molecular-weight substances, because of the smaller pore sizes measured in the char. 5 refs., 17 figs., 6 tabs.

  3. Coal to electricity - Integrated gasification combined cycle

    NASA Astrophysics Data System (ADS)

    Corman, J. C.

    1982-04-01

    An advanced energy conversion system - the integrated gasification combined cycle (IGCC) - has been identified as an efficient and economical means of converting coal to electricity for utility application. Several demonstration projects on a near-commercial scale are approaching the construction stage. A coal conversion facility has been constructed to simulate the operational features of an IGCC. This process evaluation facility (PEF-scale) performs a dual function: (1) acquiring and processing data on the performance of the individual components - coal gasifier, gas clean up, and turbine simulator - that comprise the IGCC concept and (2) simulating the total system in an operational control mode that permits evaluation of system response to imposed load variations characteristic of utility operation. The results to date indicate that an efficient, economical IGCC can be designed so that the gasification/gas clean up plant and the power generation system operate compatibly to meet utility requirements in an environmentally acceptable manner.

  4. Catalytic gasification: Isotopic labeling and transient reaction

    SciTech Connect

    Saber, J.M.; Falconer, J.L.; Brown, L.F.

    1985-01-01

    Temperature-programmed reaction was used with labeled isotopes (/sup 13/C and /sup 18/O) to study interactions between carbon black and potassium carbonate in pure He and 10% CO/sub 2//90% He atmospheres. Catalytic gasification precursor complexes were observed. Carbon and oxygen-bearing carbon surface groups interacted with the carbonate above 500 K to form surface complexes. Between 500 K and 950 K, and in the presence of gaseous carbon dioxide, the complexes promoted carbon and oxygen exchange between the gas-phase CO/sub 2/ and the surface. Oxygen exchanged between the surface complexes; but carbon did not exchange between the carbonate and the carbon black. As the temperature rose, the complexes decomposed to produce carbon dioxide, and catalytic gasification then began. Elemental potassium formed, and the active catalyst appears to alternate between potassium metal and a potassium-oxygen-carbon complex.

  5. Supercritical droplet gasification experiments with forced convection

    NASA Technical Reports Server (NTRS)

    Litchford, Ron; Parigger, Chris; Jeng, San-Mou

    1992-01-01

    Preliminary results of a comprehensive experimental program are presented which offer the first direct observations of suspended n-heptane droplet gasifications in pure nitrogen with forced convection without the interference to optical probing associated with a flame. Measurements show attainment of a wet-bulb temperature until reduced pressures exceed about 1.0 under supercritical gas temperatures. Thereafter, temperature measurements indicate fully transient heat-up through the critical temperature. The surface is found to regress in a continuous manner with the measured temperature approaching the critical value at the end of the droplet lifetime under supercritical conditions with very mild level of convection. At increased level of convection for the same ambient conditions, similar sized droplets will undergo significant deformation during the gasification process until partially convected away as a dense vapor cloud as the critical temperature is approached.

  6. Fluidized bed gasification of extracted coal

    DOEpatents

    Aquino, Dolores C.; DaPrato, Philip L.; Gouker, Toby R.; Knoer, Peter

    1986-01-01

    Coal or similar carbonaceous solids are extracted by contacting the solids in an extraction zone (12) with an aqueous solution having a pH above 12.0 at a temperature between 65.degree. C. and 110.degree. C. for a period of time sufficient to remove bitumens from the coal into said aqueous solution and the extracted solids are then gasified at an elevated pressure and temperature in a fluidized bed gasification zone (60) wherein the density of the fluidized bed is maintained at a value above 160 kg/m.sup.3. In a preferred embodiment of the invention, water is removed from the aqueous solution in order to redeposit the extracted bitumens onto the solids prior to the gasification step.

  7. Fluidized bed gasification of extracted coal

    DOEpatents

    Aquino, D.C.; DaPrato, P.L.; Gouker, T.R.; Knoer, P.

    1984-07-06

    Coal or similar carbonaceous solids are extracted by contacting the solids in an extraction zone with an aqueous solution having a pH above 12.0 at a temperature between 65/sup 0/C and 110/sup 0/C for a period of time sufficient to remove bitumens from the coal into said aqueous solution, and the extracted solids are then gasified at an elevated pressure and temperature in a fluidized bed gasification zone (60) wherein the density of the fluidized bed is maintained at a value above 160 kg/m/sup 3/. In a preferred embodiment of the invention, water is removed from the aqueous solution in order to redeposit the extracted bitumens onto the solids prior to the gasification step. 2 figs., 1 tab.

  8. Fixed-bed gasification research using US coals. Volume 9. Gasification of Elkhorn bituminous coal

    SciTech Connect

    Thimsen, D.; Maurer, R.E.; Pooler, A.R.; Pui, D.; Liu, B.; Kittelson, D.

    1985-05-01

    A single-staged, fixed-bed Wellman-Galusha gasifier coupled with a hot, raw gas combustion system and scrubber has been used to gasify numerous coals from throughout the United States. The gasification test program is organized as a cooperative effort by private industrial participants and governmental agencies. The consortium of participants is organized under the Mining and Industrial Fuel Gas (MIFGa) group. This report is the ninth volume in a series of reports describing the atmospheric pressure, fixed-bed gasification of US coals. This specific report describes the gasification of Elkhorn bituminous coal. The period of gasificastion test was September 13 to October 12, 1983. 9 refs., 24 figs., 35 tabs.

  9. Advanced gasification projects. [Support research needs; contains list of advanced gasification projects supported by US DOE

    SciTech Connect

    Not Available

    1982-02-01

    An analysis of the needs for coal gasification reveals the following principal categories of information gaps that can be filled by programs already in progress or those readily initiated. The gaps are technology base needs required for successful application of both currently available and advanced gasification processes. The need areas are classified as follows: Reactor design/performance, gas cleaning/cooling separation, acid-gas removal/gas shift/gas conversion, wastewater treatment, and general data base on both state-of-the-art and advanced technologies. During the future operating and optimization phases of most of the coal gasification projects, when additional troubles will surface, the technical support program described herein will have provided the additional data base needed to correct deficiencies and/or to advance the state-of-the-art. The report describes US DOE supported projects in this area: brief description, title, contractor, objective, accomplishments, current work and possible application.

  10. Gasification Product Improvement Facility (GPIF). Final report

    SciTech Connect

    1995-09-01

    The gasifier selected for development under this contract is an innovative and patented hybrid technology which combines the best features of both fixed-bed and fluidized-bed types. PyGas{trademark}, meaning Pyrolysis Gasification, is well suited for integration into advanced power cycles such as IGCC. It is also well matched to hot gas clean-up technologies currently in development. Unlike other gasification technologies, PyGas can be designed into both large and small scale systems. It is expected that partial repowering with PyGas could be done at a cost of electricity of only 2.78 cents/kWh, more economical than natural gas repowering. It is extremely unfortunate that Government funding for such a noble cause is becoming reduced to the point where current contracts must be canceled. The Gasification Product Improvement Facility (GPIF) project was initiated to provide a test facility to support early commercialization of advanced fixed-bed coal gasification technology at a cost approaching $1,000 per kilowatt for electric power generation applications. The project was to include an innovative, advanced, air-blown, pressurized, fixed-bed, dry-bottom gasifier and a follow-on hot metal oxide gas desulfurization sub-system. To help defray the cost of testing materials, the facility was to be located at a nearby utility coal fired generating site. The patented PyGas{trademark} technology was selected via a competitive bidding process as the candidate which best fit overall DOE objectives. The paper describes the accomplishments to date.

  11. Pilot-scale gasification of woody biomass

    Treesearch

    Thomas Elder; Leslie H. Groom

    2011-01-01

    The gasification of pine and mixed-hardwood chips has been carried out in a pilot-scale system at a range of gas flow rates. Consuming ~17-30 kgh-1 of feedstock, the producer gas was composed of ~200 dm3 m-3 carbon monoxide, 12 dm3 m-3 carbon dioxide, 30 dm3 m-3 methane and 190 dm3 m-3 hydrogen, with an energy content of ~6 MJ m-3 for both feedstocks. It was found that...

  12. Gasification combined cycle R&A assessment

    NASA Astrophysics Data System (ADS)

    Witt, J. H.; Neely, M. C.

    This paper describes the development and application of a methodology for assessing the reliability and availability of coal gasification combined cycle (GCC) power plant designs. The methodology was developed for and applied to a design of an 1100-megawatt baseload GCC power plant. The specific objectives of the analysis were to obtain baseline reliability and availability values for the GCC plant design and to develop criticality rankings of the plant's components based on their impact on the system's reliability and availability measures

  13. Fluidized bed injection assembly for coal gasification

    DOEpatents

    Cherish, Peter; Salvador, Louis A.

    1981-01-01

    A coaxial feed system for fluidized bed coal gasification processes including an inner tube for injecting particulate combustibles into a transport gas, an inner annulus about the inner tube for injecting an oxidizing gas, and an outer annulus about the inner annulus for transporting a fluidizing and cooling gas. The combustibles and oxidizing gas are discharged vertically upward directly into the combustion jet, and the fluidizing and cooling gas is discharged in a downward radial direction into the bed below the combustion jet.

  14. Environmental effects of in situ coal gasification

    SciTech Connect

    Humenick, M.J.; Edgar, T.F.; Charbeneau, R.J.

    1983-01-01

    An assessment of avialable engineering, geological and operating data on underground coal gasification indicates that this process can cause significant air and water pollution and land subsidence. Of the possible impacts, groundwater pollution is the most serious. Modeling studies and large-scale field tests are needed to determine the long-term fate of pollutants and the degree of restoration required before UCG can become a commercial process.

  15. Coal gasification power plant and process

    DOEpatents

    Woodmansee, Donald E.

    1979-01-01

    In an integrated coal gasification power plant, a humidifier is provided for transferring as vapor, from the aqueous blowdown liquid into relatively dry air, both (I) at least a portion of the water contained in the aqueous liquid and (II) at least a portion of the volatile hydrocarbons therein. The resulting humidified air is advantageously employed as at least a portion of the hot air and water vapor included in the blast gas supplied via a boost compressor to the gasifier.

  16. Commercial scale gasification test with Kentucky coal

    SciTech Connect

    Roeger, A.; Jones, J.E.

    1984-03-01

    The paper describes in some detail the coal testing programme carried out by Tri-State Synfuels. One of the major elements in the programme was a commercial-scale gasification test with Kentucky 9 coal in a Lurgi dry-bottom gasifier. This was carried out at the Sasol One plant in Sasolburg, S. Africa, in 1981. Other parts of the programme included coal selection, characterisation, stockpile weatherability, corrosion testing, by-product characterisation and waste water treatability.

  17. Process for gasification of carbonaceous material

    SciTech Connect

    Lancet, M.S.; Gorin, E.

    1984-04-03

    A process of tar destruction in gasification of carbonaceous material comprises providing a mixture of finely divided calcium compound of a particle size smaller than 65 mesh and finely divided carbonaceous material of a particle size smaller than 65 mesh, the calcium compound to carbonaceous material ratio being from about 0.5 to 1.0 and contacting the mixture with CO/sub 2/ and tar exothermally whereby the tar is destroyed.

  18. GASIFICATION BASED BIOMASS CO-FIRING

    SciTech Connect

    Babul Patel; Kevin McQuigg; Robert Toerne; John Bick

    2003-01-01

    Biomass gasification offers a practical way to use this widespread fuel source for co-firing traditional large utility boilers. The gasification process converts biomass into a low Btu producer gas that can be used as a supplemental fuel in an existing utility boiler. This strategy of co-firing is compatible with a variety of conventional boilers including natural gas and oil fired boilers, pulverized coal fired conventional and cyclone boilers. Gasification has the potential to address all problems associated with the other types of co-firing with minimum modifications to the existing boiler systems. Gasification can also utilize biomass sources that have been previously unsuitable due to size or processing requirements, facilitating a wider selection of biomass as fuel and providing opportunity in reduction of carbon dioxide emissions to the atmosphere through the commercialization of this technology. This study evaluated two plants: Wester Kentucky Energy Corporation's (WKE's) Reid Plant and TXU Energy's Monticello Plant for technical and economical feasibility. These plants were selected for their proximity to large supply of poultry litter in the area. The Reid plant is located in Henderson County in southwest Kentucky, with a large poultry processing facility nearby. Within a fifty-mile radius of the Reid plant, there are large-scale poultry farms that generate over 75,000 tons/year of poultry litter. The local poultry farmers are actively seeking environmentally more benign alternatives to the current use of the litter as landfill or as a farm spread as fertilizer. The Monticello plant is located in Titus County, TX near the town of Pittsburgh, TX, where again a large poultry processor and poultry farmers in the area generate over 110,000 tons/year of poultry litter. Disposal of this litter in the area is also a concern. This project offers a model opportunity to demonstrate the feasibility of biomass co-firing and at the same time eliminate poultry litter

  19. Comparative analysis of steam delivery cost for surface and downhole steam drive technologies

    SciTech Connect

    Hart, C.M.

    1981-10-01

    A basis is established for evaluating the economic performances of the technologies for enhanced recovery of heavy crude being investigated through the Department of Energy's Project DEEP STEAM. Conventional surface steam drive is compared with: (1) thermally efficient delivery (through insulated strings) of surface generated steam; (2) low pressure combustion downhole steam generation; (3) high pressure combustion downhole steam generation; (4) high pressure combustion downhole steam generation using air as the oxygen source; and (5) high pressure combustion downhole steam generation substituting pure oxygen for air. A parametric analysis is performed for varying depths, injection rates, and steam qualities.

  20. Assessment of Advanced Coal Gasification Processes

    NASA Technical Reports Server (NTRS)

    McCarthy, John; Ferrall, Joseph; Charng, Thomas; Houseman, John

    1981-01-01

    This report represents a technical assessment of the following advanced coal gasification processes: AVCO High Throughput Gasification (HTG) Process; Bell Single-Stage High Mass Flux (HMF) Process; Cities Service/Rockwell (CS/R) Hydrogasification Process; Exxon Catalytic Coal Gasification (CCG) Process. Each process is evaluated for its potential to produce SNG from a bituminous coal. In addition to identifying the new technology these processes represent, key similarities/differences, strengths/weaknesses, and potential improvements to each process are identified. The AVCO HTG and the Bell HMF gasifiers share similarities with respect to: short residence time (SRT), high throughput rate, slagging and syngas as the initial raw product gas. The CS/R Hydrogasifier is also SRT but is non-slagging and produces a raw gas high in methane content. The Exxon CCG gasifier is a long residence time, catalytic, fluidbed reactor producing all of the raw product methane in the gasifier. The report makes the following assessments: 1) while each process has significant potential as coal gasifiers, the CS/R and Exxon processes are better suited for SNG production; 2) the Exxon process is the closest to a commercial level for near-term SNG production; and 3) the SRT processes require significant development including scale-up and turndown demonstration, char processing and/or utilization demonstration, and reactor control and safety features development.