On the Utilization of Pozzolanic Wastes as an Alternative Resource of Cement

PubMed Central

Karim, Md. Rezaul; Hossain, Md. Maruf; Khan, Mohammad Nabi Newaz; Zain, Muhammad Fauzi Mohd; Jamil, Maslina; Lai, Fook Chuan

2014-01-01

Recently, as a supplement of cement, the utilization of pozzolanic materials in cement and concrete manufacturing has increased significantly. This study investigates the scope to use pozzolanic wastes (slag, palm oil fuel ash and rice husk ash) as an alkali activated binder (AAB) that can be used as an alternative to cement. To activate these materials, sodium hydroxide solution was used at 1.0, 2.5 and 5.0 molar concentration added into the mortar, separately. The required solution was used to maintain the flow of mortar at 110% ± 5%. The consistency and setting time of the AAB-paste were determined. Mortar was tested for its flow, compressive strength, porosity, water absorption and thermal resistance (heating at 700 °C) and investigated by scanning electron microscopy. The experimental results reveal that AAB-mortar exhibits less flow than that of ordinary Portland cement (OPC). Surprisingly, AAB-mortars (with 2.5 molar solution) achieved a compressive strength of 34.3 MPa at 28 days, while OPC shows that of 43.9 MPa under the same conditions. Although water absorption and porosity of the AAB-mortar are slightly high, it shows excellent thermal resistance compared to OPC. Therefore, based on the test results, it can be concluded that in the presence of a chemical activator, the aforementioned pozzolans can be used as an alternative material for cement. PMID:28788277

On the Utilization of Pozzolanic Wastes as an Alternative Resource of Cement.

PubMed

Karim, Md Rezaul; Hossain, Md Maruf; Khan, Mohammad Nabi Newaz; Zain, Muhammad Fauzi Mohd; Jamil, Maslina; Lai, Fook Chuan

2014-12-05

Recently, as a supplement of cement, the utilization of pozzolanic materials in cement and concrete manufacturing has increased significantly. This study investigates the scope to use pozzolanic wastes (slag, palm oil fuel ash and rice husk ash) as an alkali activated binder (AAB) that can be used as an alternative to cement. To activate these materials, sodium hydroxide solution was used at 1.0, 2.5 and 5.0 molar concentration added into the mortar, separately. The required solution was used to maintain the flow of mortar at 110% ± 5%. The consistency and setting time of the AAB-paste were determined. Mortar was tested for its flow, compressive strength, porosity, water absorption and thermal resistance (heating at 700 °C) and investigated by scanning electron microscopy. The experimental results reveal that AAB-mortar exhibits less flow than that of ordinary Portland cement (OPC). Surprisingly, AAB-mortars (with 2.5 molar solution) achieved a compressive strength of 34.3 MPa at 28 days, while OPC shows that of 43.9 MPa under the same conditions. Although water absorption and porosity of the AAB-mortar are slightly high, it shows excellent thermal resistance compared to OPC. Therefore, based on the test results, it can be concluded that in the presence of a chemical activator, the aforementioned pozzolans can be used as an alternative material for cement.

Biomineralization in metakaolin modified cement mortar to improve its strength with lowered cement content.

PubMed

Li, Mengmeng; Zhu, Xuejiao; Mukherjee, Abhijit; Huang, Minsheng; Achal, Varenyam

2017-05-05

The role of industrial byproduct as supplementary cementitious material to partially replace cement has greatly contributed to sustainable environment. Metakaolin (MK), one of such byproduct, is widely used to partial replacement of cement; however, during cement replacement at high percentage, it may not be a good choice to improve the strength of concrete. Thus, in the present study, biocement, a product of microbially induced carbonate precipitation is utilized in MK-modified cement mortars to improve its compressive strength. Despite of cement replacement with MK as high as 50%, the presented technology improved compressive strength of mortars by 27%, which was still comparable to those mortars with 100% cement. The results proved that biomineralization could be effectively used in reducing cement content without compromising compressive strength of mortars. Biocementation also reduced the porosity of mortars at all ages. The process was characterized by SEM-EDS to observe bacterially-induced carbonate crystals and FTIR spectroscopy to predict responsible bonding in the formation of calcium carbonate. Further, XRD analysis identified bio/minerals formed in the MK-modified mortars. The study also encourages combining biological role in construction engineering to solve hazardous nature of cement and at same time solve the disposal problem of industrial waste for sustainable environment. Copyright © 2017 Elsevier B.V. All rights reserved.

Use of waste brick as a partial replacement of cement in mortar.

PubMed

Naceri, Abdelghani; Hamina, Makhloufi Chikouche

2009-08-01

The aim of this study is to investigate the use of waste brick as a partial replacement for cement in the production of cement mortar. Clinker was replaced by waste brick in different proportions (0%, 5%, 10%, 15% and 20%) by weight for cement. The physico-chemical properties of cement at anhydrous state and the hydrated state, thus the mechanical strengths (flexural and compressive strengths after 7, 28 and 90 days) for the mortar were studied. The microstructure of the mortar was investigated using scanning electron microscopy (SEM), the mineralogical composition (mineral phases) of the artificial pozzolan was investigated by the X-ray diffraction (XRD) and the particle size distributions was obtained from laser granulometry (LG) of cements powders used in this study. The results obtained show that the addition of artificial pozzolan improves the grinding time and setting times of the cement, thus the mechanical characteristics of mortar. A substitution of cement by 10% of waste brick increased mechanical strengths of mortar. The results of the investigation confirmed the potential use of this waste material to produce pozzolanic cement.

Use of waste brick as a partial replacement of cement in mortar

DOE Office of Scientific and Technical Information (OSTI.GOV)

Naceri, Abdelghani; Hamina, Makhloufi Chikouche

2009-08-15

The aim of this study is to investigate the use of waste brick as a partial replacement for cement in the production of cement mortar. Clinker was replaced by waste brick in different proportions (0%, 5%, 10%, 15% and 20%) by weight for cement. The physico-chemical properties of cement at anhydrous state and the hydrated state, thus the mechanical strengths (flexural and compressive strengths after 7, 28 and 90 days) for the mortar were studied. The microstructure of the mortar was investigated using scanning electron microscopy (SEM), the mineralogical composition (mineral phases) of the artificial pozzolan was investigated by themore » X-ray diffraction (XRD) and the particle size distributions was obtained from laser granulometry (LG) of cements powders used in this study. The results obtained show that the addition of artificial pozzolan improves the grinding time and setting times of the cement, thus the mechanical characteristics of mortar. A substitution of cement by 10% of waste brick increased mechanical strengths of mortar. The results of the investigation confirmed the potential use of this waste material to produce pozzolanic cement.« less

Comparative study on strength properties of cement mortar by partial replacement of cement with ceramic powder and silica fume

NASA Astrophysics Data System (ADS)

Himabindu, Ch.; Geethasri, Ch.; Hari, N.

2018-05-01

Cement mortar is a mixture of cement and sand. Usage of high amount of cement increases the consumption of natural resources and electric power. To overcome this problem we need to replace cement with some other material. Cement is replaced with many other materials like ceramic powder, silica fume, fly ash, granulated blast furnace slag, metakaolin etc.. In this research cement is replaced with ceramic powder and silica fume. Different combinations of ceramic powder and silica fume in cement were replaced. Cement mortar cubes of 1:3 grade were prepared. These cubes were cured under normal water for 7 days, 14days and 28 days. Compressive strength test was conducted for all mixes of cement mortar cubes.

Utilization of ground waste seashells in cement mortars for masonry and plastering.

PubMed

Lertwattanaruk, Pusit; Makul, Natt; Siripattarapravat, Chalothorn

2012-11-30

In this research, four types of waste seashells, including short-necked clam, green mussel, oyster, and cockle, were investigated experimentally to develop a cement product for masonry and plastering. The parameters studied included water demand, setting time, compressive strength, drying shrinkage and thermal conductivity of the mortars. These properties were compared with those of a control mortar that was made of a conventional Portland cement. The main parameter of this study was the proportion of ground seashells used as cement replacement (5%, 10%, 15%, or 20% by weight). Incorporation of ground seashells resulted in reduced water demand and extended setting times of the mortars, which are advantages for rendering and plastering in hot climates. All mortars containing ground seashells yielded adequate strength, less shrinkage with drying and lower thermal conductivity compared to the conventional cement. The results indicate that ground seashells can be applied as a cement replacement in mortar mixes and may improve the workability of rendering and plastering mortar. Copyright © 2012 Elsevier Ltd. All rights reserved.

Development of bioconcrete material using an enrichment culture of novel thermophilic anaerobic bacteria.

PubMed

Ghosh, P; Mandal, S; Pal, S; Bandyopadhyaya, G; Chattopadhyay, B D

2006-04-01

In the biosphere, bacteria can function as geo-chemical agents, promoting the dispersion, fractionation and/or concentration of materials. Microbial mineral precipitation is resulted from metabolic activities of microorganisms. Based on this biomineralogy concept, an attempt has been made to develop bioconcrete material incorporating of an enrichment culture of thermophilic and anaerobic bacteria within cement-sand mortar/concrete. The results showed a significant increase in compressive strength of both cement-sand mortar and concrete due to the development of filler material within the pores of cement sand matrix. Maximum strength was observed at concentration 10(5)cell/ml of water used in mortar/concrete. Addition of Escherichia coil or media composition on mortar showed no such improvement in strength.

Recycling red mud from the production of aluminium as a red cement-based mortar.

PubMed

Yang, Xiaojie; Zhao, Jianfeng; Li, Haoxin; Zhao, Piqi; Chen, Qin

2017-05-01

Current management for red mud is insufficient and a new method is needed. A series of experiments have been carried out to develop a new approach for effective management of red mud. Mortars without or with 3%, 6% and 9% red mud were prepared and their fresh and hardened properties were measured to access the possibility of recycling the red mud in the production of red cement-based mortar. The mechanisms corresponding to their mechanical performance variations were explored by X-ray powder diffraction and scanning electron microscopy. The results show that the fresh mortars with red mud present an increase of viscosity as compared with the control. However, little difference is found when the content of red mud is altered. It also can be seen that red mud increases flow time and reduces the slump flow of the mortar. Meanwhile, it is found that mortar with red mud is provided with higher air content. Red mud is eligible to adjust the decorative mortar colour. Compressive strength of mortar is improved when less than 6% red mud is added. However, overall it has a slightly negative effect on tensile bond strength. It decreases the Ca(OH) 2 content and densifies the microstructure of hardened paste. The heavy metal concentrations in leachates of mortars with red mud are much lower than the values required in the standard, and it will not do harm to people's health and the environment. These results are important to recycle and effectively manage red mud via the production of red cement-based mortar.

Experimental study on compressive strength of sediment brick masonry

NASA Astrophysics Data System (ADS)

Woen, Ean Lee; Malek, Marlinda Abdul; Mohammed, Bashar S.; Chao-Wei, Tang; Tamunif, Muhammad Thaqif

2018-02-01

The effects of pre-wetted unit bricks, mortar type and slenderness ratio of prisms on the compressive strength and failure mode of newly developed sediment brick have been evaluated and compared to clay brick and cement-sand bricks. The results show that pre-wetted sediment brick masonry exhibits higher compressive strength of up to 20% compared to the dry sediment masonry. Using cement-lime mortar leads to lower compressive strength compared to cement mortar. However, the sediment brick masonry with the cement lime mortar exhibit higher compressive strength in comparison with cement mortar masonry. More of diagonal shear cracks have been observed in the failure mode of the sediment bricks masonry compared to clay and cement-sand bricks masonry that show mostly vertical cracks and crushing. The sediment unit bricks display compressive strength in between clay and cement-sand bricks.

Effect of water curing duration on strength behaviour of portland composite cement (PCC) mortar

NASA Astrophysics Data System (ADS)

Caronge, M. A.; Tjaronge, M. W.; Hamada, H.; Irmawaty, R.

2017-11-01

Cement manufacturing of Indonesia has been introduced Portland Composite Cement (PCC) to minimize the rising production cost of cement which contains 80% clinker and 20% mineral admixture. A proper curing is very important when the cement contains mineral admixture materials. This paper reports the results of an experimental study conducted to evaluate the effect of water curing duration on strength behaviour of PCC mortar. Mortar specimens with water to cement ratio of (W/C) 0.5 were casted. Compressive strength, flexural strength and concrete resistance were tested at 7, 28 and 91 days cured water. The results indicated that water curing duration is essential to continue the pozzolanic reaction in mortar which contributes to the development of strength of mortar made with PCC.

Properties of Cement Mortar by Use of Hot-Melt Polyamides as Substitute for Fine Aggregate

PubMed Central

Yuan, Xiongzhou; Xu, Weiting; Sun, Wei; Xing, Feng; Wang, Weilun

2015-01-01

This paper presents an experimental study on use of hot-melt polyamide (HMP) to prepare mortar specimens with improved crack healing and engineering properties. The role of HMP in the crack repairing of cement mortar subjected to several rounds of heat treatment was investigated. Compatibility between HMP and hydraulic cement was investigated through X-ray diffraction (XRD) and Fourier transform infrared spectra (FTIR) technology. Mortar specimens were prepared using standard cement mortar mixes with HMP at 1%, 3% and 5% (by volume) for fine aggregate substitute. After curing for 28 days, HMP specimens were subjected to heating at temperature of 160 °C for one, two, and three days and then natural cooling down to ambient temperature. Mechanical and durability properties of the heated HMP mortars were evaluated and compared with those of the corresponding mortars without heating. The microscopic observation of the interfacial transition zone (ITZ) of HMP mortar was conducted through environmental scanning electron microscopy (ESEM). Results reveal that incorporation of HMP improves the workability of the HMP/cement binder while leading to decrease in compressive strength and durability. The heated HMP mortars after exposure to heating for one, two, and three days exhibit no obvious change in compressive strength while presenting notable increase in flexural strength and durability compared with the corresponding mortars without heating. The XRD, FTIR and ESEM analyses indicate that no obvious chemical reaction occurs between HMP and hydraulic cement, and thus the self-repairing for interfacial micro-crack in HMP/cement composite system is ascribed to the physical adhesion of HMP to cement matrix rather than the chemical bonding between them.

Effects of Blended-Cement Paste Chemical Composition Changes on Some Strength Gains of Blended-Mortars

PubMed Central

Kirgiz, Mehmet Serkan

2014-01-01

Effects of chemical compositions changes of blended-cement pastes (BCPCCC) on some strength gains of blended cement mortars (BCMSG) were monitored in order to gain a better understanding for developments of hydration and strength of blended cements. Blended cements (BC) were prepared by blending of 5% gypsum and 6%, 20%, 21%, and 35% marble powder (MP) or 6%, 20%, 21%, and 35% brick powder (BP) for CEMI42.5N cement clinker and grinding these portions in ball mill at 30 (min). Pastes and mortars, containing the MP-BC and the BP-BC and the reference cement (RC) and tap water and standard mortar sand, were also mixed and they were cured within water until testing. Experiments included chemical compositions of pastes and compressive strengths (CS) and flexural strengths (FS) of mortars were determined at 7th-day, 28th-day, and 90th-day according to TS EN 196-2 and TS EN 196-1 present standards. Experimental results indicated that ups and downs of silica oxide (SiO2), sodium oxide (Na2O), and alkali at MP-BCPCC and continuously rising movement of silica oxide (SiO2) at BP-BCPCC positively influenced CS and FS of blended cement mortars (BCM) in comparison with reference mortars (RM) at whole cure days as MP up to 6% or BP up to 35% was blended for cement. PMID:24587737

Effects of nano-SiO(2) and different ash particle sizes on sludge ash-cement mortar.

PubMed

Lin, K L; Chang, W C; Lin, D F; Luo, H L; Tsai, M C

2008-09-01

The effects of nano-SiO(2) on three ash particle sizes in mortar were studied by replacing a portion of the cement with incinerated sewage sludge ash. Results indicate that the amount of water needed at standard consistency increased as more nano-SiO(2) was added. Moreover, a reduction in setting time became noticeable for smaller ash particle sizes. The compressive strength of the ash-cement mortar increased as more nano-SiO(2) was added. Additionally, with 2% nano-SiO(2) added and a cure length of 7 days, the compressive strength of the ash-cement mortar with 1 microm ash particle size was about 1.5 times better that of 75microm particle size. Further, nano-SiO(2) functioned to fill pores for ash-cement mortar with different ash particle sizes. However, the effects of this pore-filling varied with ash particle size. Higher amounts of nano-SiO(2) better influenced the ash-cement mortar with larger ash particle sizes.

Using Neutron Radiography to Quantify Water Transport and the Degree of Saturation in Entrained Air Cement Based Mortar

NASA Astrophysics Data System (ADS)

Lucero, Catherine L.; Bentz, Dale P.; Hussey, Daniel S.; Jacobson, David L.; Weiss, W. Jason

Air entrainment is commonly added to concrete to help in reducing the potential for freeze thaw damage. It is hypothesized that the entrained air voids remain unsaturated or partially saturated long after the smaller pores fill with water. Small gel and capillary pores in the cement matrix fill quickly on exposure to water, but larger pores (entrapped and entrained air voids) require longer times or other methods to achieve saturation. As such, it is important to quantitatively determine the water content and degree of saturation in air entrained cementitious materials. In order to further investigate properties of cement-based mortar, a model based on Beer's Law has been developed to interpret neutron radiographs. This model is a powerful tool for analyzing images acquired from neutron radiography. A mortar with a known volume of aggregate, water to cement ratio and degree of hydration can be imaged and the degree of saturation can be estimated.

Material Performance and Animal Clinical Studies on Performance-Optimized Hwangtoh Mixed Mortar and Concrete to Evaluate Their Mechanical Properties and Health Benefits

PubMed Central

Koo, Bon-Min; Kim, Jang-Ho Jay; Kim, Tae-Kyun; Kim, Byung-Yun

2015-01-01

In this study, the amount of cement used in a concrete mix is minimized to reduce the toxic effects on users by adjusting the concrete mixture contents. The reduction of cement is achieved by using various admixtures (ground granulated blast-furnace slag, flyash, ordinary Portland cement, and activated Hwangtoh powder). To apply the mix to construction, material property tests such as compressive strength, slump, and pH are performed. Preliminary experimental results showed that the Hwangtoh concrete could be used as a healthy construction material. Also, the health issues and effects of Hwangtoh mortar are quantitatively evaluated through an animal clinical test. Mice are placed in Hwangtoh mortar and cement mortar cages to record their activity. For the test, five cages are made with Hwangtoh and ordinary Portland cement mortar floors, using Hwangtoh powder replacement ratios of 20%, 40%, 60%, and 80% of the normal cement mortar mixing ratio, and two cages are made with Hwangtoh mortar living quarters. The activity parameter measurements included weight, food intake, water intake, residential space selection, breeding activity, and aggression. The study results can be used to evaluate the benefits of using Hwangtoh as a cement replacing admixture for lifestyle, health and sustainability. PMID:28793563

Material Performance and Animal Clinical Studies on Performance-Optimized Hwangtoh Mixed Mortar and Concrete to Evaluate Their Mechanical Properties and Health Benefits.

PubMed

Koo, Bon-Min; Kim, Jang-Ho Jay; Kim, Tae-Kyun; Kim, Byung-Yun

2015-09-17

In this study, the amount of cement used in a concrete mix is minimized to reduce the toxic effects on users by adjusting the concrete mixture contents. The reduction of cement is achieved by using various admixtures (ground granulated blast-furnace slag, flyash, ordinary Portland cement, and activated Hwangtoh powder). To apply the mix to construction, material property tests such as compressive strength, slump, and pH are performed. Preliminary experimental results showed that the Hwangtoh concrete could be used as a healthy construction material. Also, the health issues and effects of Hwangtoh mortar are quantitatively evaluated through an animal clinical test. Mice are placed in Hwangtoh mortar and cement mortar cages to record their activity. For the test, five cages are made with Hwangtoh and ordinary Portland cement mortar floors, using Hwangtoh powder replacement ratios of 20%, 40%, 60%, and 80% of the normal cement mortar mixing ratio, and two cages are made with Hwangtoh mortar living quarters. The activity parameter measurements included weight, food intake, water intake, residential space selection, breeding activity, and aggression. The study results can be used to evaluate the benefits of using Hwangtoh as a cement replacing admixture for lifestyle, health and sustainability.

Recovery of hazardous semiconductor-industry sludge as a useful resource.

PubMed

Lee, Tzen-Chin; Liu, Feng-Jiin

2009-06-15

Sludge, a solid waste recovered from wastewater of semiconductor-industries composes of agglomerates of nano-particles like SiO(2) and CaF(2). This sludge deflocculates in acidic and alkaline aqueous solutions into nano-particles smaller than 100 nm. Thus, this sludge is potentially hazardous to water resources when improperly dumped. It can cause considerable air-pollution when fed into rotary-kilns as a raw material for cement production. In this study, dried and pulverized sludge was used to replace 5-20 wt.% Portland cement in cement mortar. The compressive strength of the modified mortar was higher than that of plain cement mortar after curing for 3 days and more. In particular, the strength of mortar with 10 wt.% substitution improved by 25-35% after curing for 7-90 days. TCLP studies reveal no detectable release of heavy metals. Preliminary studies showed that nano-particles deflocculated from the sludge, when cured for up to 3 days retain in the modified mortar their nano-size, which become large-sized hydration compounds that contribute to the final mortar strength. Semiconductor sludge can thus be utilized as a useful resource to replace portion of cement in cement mortar, thereby avoiding their potential hazard on the environment.

Impedance Spectroscopy Study of the Effect of Environmental Conditions on the Microstructure Development of Sustainable Fly Ash Cement Mortars.

PubMed

Ortega, José Marcos; Sánchez, Isidro; Climent, Miguel Ángel

2017-09-25

Today, the characterisation of the microstructure of cement-based materials using non-destructive techniques has become an important topic of study, and among them, the impedance spectroscopy has recently experienced great progress. In this research, mortars with two different contents of fly ash were exposed to four different constant temperature and relative humidity environments during a 180-day period. The evolution of their microstructure was studied using impedance spectroscopy, whose results were contrasted with mercury intrusion porosimetry. The hardening environment has an influence on the microstructure of fly ash cement mortars. On one hand, the impedance resistances R₁ and R₂ are more influenced by the drying of the materials than by microstructure development, so they are not suitable for following the evolution of the porous network under non-optimum conditions. On the other hand, the impedance spectroscopy capacitances C₁ and C₂ allow studying the microstructure development of fly ash cement mortars exposed to those conditions, and their results are in accordance with mercury intrusion porosimetry ones. Finally, it has been observed that the combined analysis of the abovementioned capacitances could be very useful for studying shrinkage processes in cement-based materials kept in low relative humidity environments.

Study on the Carbonation Behavior of Cement Mortar by Electrochemical Impedance Spectroscopy

PubMed Central

Dong, Biqin; Qiu, Qiwen; Xiang, Jiaqi; Huang, Canjie; Xing, Feng; Han, Ningxu

2014-01-01

A new electrochemical model has been carefully established to explain the carbonation behavior of cement mortar, and the model has been validated by the experimental results. In fact, it is shown by this study that the electrochemical impedance behavior of mortars varies in the process of carbonation. With the cement/sand ratio reduced, the carbonation rate reveals more remarkable. The carbonation process can be quantitatively accessed by a parameter, which can be obtained by means of the electrochemical impedance spectroscopy (EIS)-based electrochemical model. It has been found that the parameter is a function of carbonation depth and of carbonation time. Thereby, prediction of carbonation depth can be achieved. PMID:28788452

Study on the Carbonation Behavior of Cement Mortar by Electrochemical Impedance Spectroscopy.

PubMed

Dong, Biqin; Qiu, Qiwen; Xiang, Jiaqi; Huang, Canjie; Xing, Feng; Han, Ningxu

2014-01-03

A new electrochemical model has been carefully established to explain the carbonation behavior of cement mortar, and the model has been validated by the experimental results. In fact, it is shown by this study that the electrochemical impedance behavior of mortars varies in the process of carbonation. With the cement/sand ratio reduced, the carbonation rate reveals more remarkable. The carbonation process can be quantitatively accessed by a parameter, which can be obtained by means of the electrochemical impedance spectroscopy (EIS)-based electrochemical model. It has been found that the parameter is a function of carbonation depth and of carbonation time. Thereby, prediction of carbonation depth can be achieved.

Effect of amorphous silica ash used as a partial replacement for cement on the compressive and flexural strengths cement mortar.

NASA Astrophysics Data System (ADS)

Usman, Aliyu; Ibrahim, Muhammad B.; Bala, Nura

2018-04-01

This research is aimed at investigating the effect of using amorphous silica ash (ASA) obtained from rice husk as a partial replacement of ordinary Portland cement (OPC) on the compressive and flexural strength of mortar. ASA was used in partial replacement of ordinary Portland cement in the following percentages 2.5 percent, 5 percent, 7.5 percent and 10 percent. These partial replacements were used to produce Cement-ASA mortar. ASA was found to contain all major chemical compounds found in cement with the exception of alumina, which are SiO2 (91.5%), CaO (2.84%), Fe2O3 (1.96%), and loss on ignition (LOI) was found to be 9.18%. It also contains other minor oxides found in cement. The test on hardened mortar were destructive in nature which include flexural strength test on prismatic beam (40mm x 40mm x 160mm) and compressive strength test on the cube size (40mm x 40mm, by using the auxiliary steel plates) at 2,7,14 and 28 days curing. The Cement-ASA mortar flexural and compressive strengths were found to be increasing with curing time and decreases with cement replacement by ASA. It was observed that 5 percent replacement of cement with ASA attained the highest strength for all the curing ages and all the percentage replacements attained the targeted compressive strength of 6N/mm2 for 28 days for the cement mortar

The Market Gate of Miletus: damages, material characteristics and the development of a compatible mortar for restoration

NASA Astrophysics Data System (ADS)

Siegesmund, Siegfried; Middendorf, Bernhard

2008-12-01

The indoor exhibit of the Market Gate of Miletus is unique for an archaeological monument. The reconstruction of the gate was done in such a way that most marble fragments were removed leaving cored marble columns 3-4 cm in thickness. These cored columns were mounted on a steel construction and filled with different mortars or filled with specially shaped blocks of brick combined with mortar. All the missing marble elements were replaced by copies made of a Portland cement based concrete, which is compositionally similar to the original building materials. During the Second World War the monument was heavily damaged by aerial bombardment. For 2 years the Market Gate of Miletus was exposed to weathering, because a brick wall protecting the gate was also destroyed. The deterioration phenomena observed are microcracks, macroscopic fractures, flaking, sugaring, greying, salt efflorescence, calcitic-sinter layers and iron oxide formation etc. The rapid deterioration seems to be due to indoor atmospheric effects, and also by a combination of incompatible materials (e.g. marble, steel, mortar, concrete, bricks etc.). Compatible building materials like mortars or stone replacing materials have to be developed for the planned restoration. The requirements for restoration mortars are chemical-mineralogical and physical-mechanical compatibilities with the existing building materials. In detail this means that the mortar should ensure good bonding properties, adapted strength development and not stain the marble when in direct contact. The favoured mortar was developed with a hydraulic binder based on iron-free white cement and pozzolana based on activated clay. A special limestone and quartz sand mixture was used as an aggregate. The cement was adjusted using chemical additives. Specially designed tests were applied extensively to prove whether the developed mortar is suitable for the restoration of this precious monument.

Properties of Foamed Mortar Prepared with Granulated Blast-Furnace Slag.

PubMed

Zhao, Xiao; Lim, Siong-Kang; Tan, Cher-Siang; Li, Bo; Ling, Tung-Chai; Huang, Runqiu; Wang, Qingyuan

2015-01-30

Foamed mortar with a density of 1300 kg/m³ was prepared. In the initial laboratory trials, water-to-cement (w/c) ratios ranging from 0.54 to 0.64 were tested to determine the optimal value for foamed mortar corresponding to the highest compressive strength without compromising its fresh state properties. With the obtained optimal w/c ratio of 0.56, two types of foamed mortar were prepared, namely cement-foamed mortar (CFM) and slag-foamed mortar (SFM, 50% cement was replaced by slag weight). Four different curing conditions were adopted for both types of foamed mortar to assess their compressive strength, ultrasonic pulse velocity (UPV) and thermal insulation performance. The test results indicated that utilizing 50% of slag as cement replacement in the production of foamed mortar improved the compressive strength, UPV and thermal insulation properties. Additionally, the initial water curing of seven days gained higher compressive strength and increased UPV values as compared to the air cured and natural weather curing samples. However, this positive effect was more pronounced in the case of compressive strength than in the UPV and thermal conductivity of foamed mortar.

[Based on Curing Age of Calcined Coal Gangue Fine Aggregate Mortar of X-Ray Diffraction and Scanning Electron Microscopy Analysis].

PubMed

Dong, Zuo-chao; Xia, Jun-wu; Duan, Xiao-mu; Cao, Ji-chang

2016-03-01

By using X-ray diffraction (XRD) and environmental scanning electron microscope (SEM) analysis method, we stud- ied the activity of coal gangue fine aggregate under different calcination temperature. In view of the activity of the highest-700 degrees C high temperature calcined coal gangue fine aggregate mortar of hydration products, microstructure and strength were discussed in this paper, and the change laws of mortar strength with curing age (3, 7, 14, 28, 60 and 90 d) growth were analyzed. Test results showed that coal gangue fine aggregate with the increase of calcination temperature, the active gradually increases. When the calcination temperature reaches 700 degrees C, the activity of coal gangue fine aggregate is the highest. When calcining temperature continues to rise, activity falls. After 700 degrees C high temperature calcined coal gangue fine aggregate has obvious ash activity, the active components of SiO2 and Al2 O3 can be with cement hydration products in a certain degree of secondary hydration reaction. Through on the top of the activity of different curing age 700 degrees C high temperature calcined coal gangue fine aggregate mortar, XRD and SEM analysis showed that with the increase of curing age, secondary hydration reaction will be more fully, and the amount of hydration products also gradually increases. Compared with the early ages of the cement mortar, the products are more stable hydration products filling in mortar microscopic pore, which can further improve the microstructure of mortar, strengthen the interface performance of the mortar. The mortar internal structure is more uniform, calcined coal gangue fine aggregate and cement mortar are more of a strong continuous whole, which increase the later strength of hardened cement mortar, 700 degrees C high temperature calcined coal gangue fine aggregate pozzolanic effect is obvious.

Chloride Ion Adsorption Capacity of Anion Exchange Resin in Cement Mortar.

PubMed

Lee, Yunsu; Lee, Hanseung; Jung, Dohyun; Chen, Zhengxin; Lim, Seungmin

2018-04-05

This paper presents the effect of anion exchange resin (AER) on the adsorption of chloride ions in cement mortar. The kinetic and equilibrium behaviors of AER were investigated in distilled water and Ca(OH)₂ saturated solutions, and then the adsorption of chloride ions by the AER in the mortar specimen was determined. The AER was used as a partial replacement for sand in the mortar specimen. The mortar specimen was coated with epoxy, except for an exposed surface, and then immersed in a NaCl solution for 140 days. The chloride content in the mortar specimen was characterized by energy dispersive X-ray fluorescence analysis and electron probe microanalysis. The results showed that the AER could adsorb the chloride ions from the solution rapidly but had a relatively low performance when the pH of its surrounding environment increased. When the AER was mixed in the cement mortar, its chloride content was higher than that of the cement matrix around it, which confirms the chloride ion adsorption capacity of the AER.

Corrosion sensor for monitoring the service condition of chloride-contaminated cement mortar.

PubMed

Lu, Shuang; Ba, Heng-Jing

2010-01-01

A corrosion sensor for monitoring the corrosion state of cover mortar was developed. The sensor was tested in cement mortar, with and without the addition of chloride to simulate the adverse effects of chloride-contaminated environmental conditions on concrete structures. In brief, a linear polarization resistance method combined with an embeddable reference electrode was utilized to measure the polarization resistance (Rp) using built-in sensor electrodes. Subsequently, electrochemical impedance spectroscopy in the frequency range of 1 kHz to 50 kHz was used to obtain the cement mortar resistance (Rs). The results show that the polarization resistance is related to the chloride content and Rs; ln (Rp) is linearly related to the Rs values in mortar without added chloride. The relationships observed between the Rp of the steel anodes and the resistance of the surrounding cement mortar measured by the corrosion sensor confirms that Rs can indicate the corrosion state of concrete structures.

Properties of Foamed Mortar Prepared with Granulated Blast-Furnace Slag

PubMed Central

Zhao, Xiao; Lim, Siong-Kang; Tan, Cher-Siang; Li, Bo; Ling, Tung-Chai; Huang, Runqiu; Wang, Qingyuan

2015-01-01

Foamed mortar with a density of 1300 kg/m3 was prepared. In the initial laboratory trials, water-to-cement (w/c) ratios ranging from 0.54 to 0.64 were tested to determine the optimal value for foamed mortar corresponding to the highest compressive strength without compromising its fresh state properties. With the obtained optimal w/c ratio of 0.56, two types of foamed mortar were prepared, namely cement-foamed mortar (CFM) and slag-foamed mortar (SFM, 50% cement was replaced by slag weight). Four different curing conditions were adopted for both types of foamed mortar to assess their compressive strength, ultrasonic pulse velocity (UPV) and thermal insulation performance. The test results indicated that utilizing 50% of slag as cement replacement in the production of foamed mortar improved the compressive strength, UPV and thermal insulation properties. Additionally, the initial water curing of seven days gained higher compressive strength and increased UPV values as compared to the air cured and natural weather curing samples. However, this positive effect was more pronounced in the case of compressive strength than in the UPV and thermal conductivity of foamed mortar. PMID:28787950

Influence of viscosity modifying admixtures on the rheological behavior of cement and mortar pastes

NASA Astrophysics Data System (ADS)

Bouras, R.; Kaci, A.; Chaouche, M.

2012-03-01

The influence of Viscosity-modifying admixtures (VMA) dosage rate on the steady state rheological properties, including the yield stress, fluid consistency index and flow behaviour index, of cementitious materials is considered experimentally. The investigation is undertaken both at cement paste and mortar scales. It is found that the rheological behaviour of the material is in general dependent upon shear-rate interval considered. At sufficiently low shear-rates the materials exhibit shear-thinning. This behaviour is attributed to flow-induced defloculation of the solid particles and VMA polymer disentanglement and alignment. At relatively high shear-rates the pastes becomes shear-thickening, due to repulsive interactions among the solid particles. There is a qualitative difference between the influence of VMA dosage at cement and mortar scales: at cement scale we obtain a monotonic increase of the yield stress, while at mortar scale there exists an optimum VMA dosage for which the yield stress is a minimum. The flow behaviour index exhibit a maximum in the case of cement pastes and monotonically decreases in the case of mortars. On the other hand, the fluid consistency index presents a minimum for both cement pastes and mortars.

Utilization of recycled cathode ray tubes glass in cement mortar for X-ray radiation-shielding applications.

PubMed

Ling, Tung-Chai; Poon, Chi-Sun; Lam, Wai-Shung; Chan, Tai-Po; Fung, Karl Ka-Lok

2012-01-15

Recycled glass derived from cathode ray tubes (CRT) glass with a specific gravity of approximately 3.0 g/cm(3) can be potentially suitable to be used as fine aggregate for preparing cement mortars for X-ray radiation-shielding applications. In this work, the effects of using crushed glass derived from crushed CRT funnel glass (both acid washed and unwashed) and crushed ordinary beverage container glass at different replacement levels (0%, 25%, 50%, 75% and 100% by volume) of sand on the mechanical properties (strength and density) and radiation-shielding performance of the cement-sand mortars were studied. The results show that all the prepared mortars had compressive strength values greater than 30 MPa which are suitable for most building applications based on ASTM C 270. The density and shielding performance of the mortar prepared with ordinary crushed (lead-free) glass was similar to the control mortar. However, a significant enhancement of radiation-shielding was achieved when the CRT glasses were used due to the presence of lead in the glass. In addition, the radiation shielding contribution of CRT glasses was more pronounced when the mortar was subject to a higher level of X-ray energy. Copyright © 2011 Elsevier B.V. All rights reserved.

Application of Nano-SiO₂ and Nano-Fe₂O₃ for Protection of Steel Rebar in Chloride Contaminated Concrete: Epoxy Nanocomposite Coatings and Nano-Modified Mortars.

PubMed

Nguyen, Tuan Anh; Nguyen, The Huyen; Pham, Thi Lua; Dinh, Thi Mai Thanh Dinh; Thai, Hoang; Shi, Xianming

2017-01-01

The effect of incorporating nanoparticles on the corrosion resistance of epoxy-coated steel in salt contaminated mortars was investigated using potentiodynamic polarization and electrochemical impedance spectroscopy. Researchers conducted electrochemical monitoring of the coated steel embedded in mortar over 100 days of immersion in 0.1 M NaOH solutions. The chloride permeability and microstructure of Portland cement mortar with admixed nano-materials (at 1% by weight of cement) were examined using an electromigration test and field emission scanning electron microscopy (FESEM). Electrochemical monitoring showed that nano Fe₂O₃ improved the corrosion resistance of the coated rebar. The incorporation of a small amount of nano Fe₂O₃ (1% by total weight of resin and hardener) into the epoxy coating reduced the corrosion current of the epoxy-coated steel in chloride-contaminated mortar (0.3% chloride by weight of cement). After 100 days of immersion, the nanoparticles reduced the corrosion current of epoxy-coated steel by a factor of 6. The FESEM test revealed that admixing of nano-materials not only led to denser cement mortar but also changed the morphology of cement hydration products. The test results of compressive strength showed that nanoparticles increased the strength of cement mortar. The electromigration test showed that the incorporation of nanoparticles improved the chloride penetration resistance of the mortar, as indicated by the reduced apparent diffusion coefficients of the chloride anion. When nano-SiO₂ and nano-Fe₂O₃ were admixed into fresh cement mortar at 1% by weight of cement, the value of D(Cl−) was decreased by 83%, from 7.35×10(−11) m²/s (control specimen) to 1.21×10(−11) m²/s and 1.36×10(−11) m²/s, respectively.

Comparing the use of sewage sludge ash and glass powder in cement mortars.

PubMed

Chen, Zhen; Poon, Chi Sun

2017-06-01

This study explored the suitability of using sewage sludge ash (SSA) and mixed-colored glass powder (MGP) as construction materials in cement mortars. Positive findings from this study may help promote the recycling of waste SSA and MGP in construction works. The results indicated that the SSA decreased while MGP improved the mortar workability. The SSA exhibited very low pozzolanic activity, but the cement mortar prepared with 20% SSA yielded strength values slightly superior to those of the glass mortars due to its water absorption ability. MGP can serve as a pozzolan and when 20% of cement was replaced by MGP, apparent compressive strength gains were found at later curing ages. The SSA could be used to mitigate ASR expansion while the MGP was superior in resisting drying shrinkage.

A Study of Array Direction HDPE Fiber Reinforced Mortar

NASA Astrophysics Data System (ADS)

Kamsuwan, Trithos

2018-02-01

This paper presents the effect of array direction HDPE fiber using as the reinforced material in cement mortar. The experimental data were created reference to the efficiency of using HDPE fiber reinforced on the tensile properties of cement mortar with different high drawn ratio of HDPE fibers. The fiber with the different drawn ratio 25x (d25 with E xx), and 35x (d35 with E xx) fiber volume fraction (0%, 1.0%, 1.5%) and fiber length 20 mm. were used to compare between random direction and array direction of HDPE fibers and the stress - strain displacement relationship behavior of HDPE short fiber reinforced cement mortar were investigated. It was found that the array direction with HDPE fibers show more improved in tensile strength and toughness when reinforced in cement mortar.

Formulation of portland composite cement using waste glass as a supplementary cementitious material

NASA Astrophysics Data System (ADS)

Manullang, Ria Julyana; Samadhi, Tjokorde Walmiki; Purbasari, Aprilina

2017-09-01

Utilization of waste glass in cement is an attractive options because of its pozzolanic behaviour and the market of glass-composite cement is potentially available. The objective of this research is to evaluate the formulation of waste glass as supplementary cementitious material (SCM) by an extreme vertices mixture experiment, in which clinker, waste glass and gypsum proportions are chosen as experimental variables. The composite cements were synthesized by mixing all of powder materials in jar mill. The compressive strength of the composite cement mortars after being cured for 28 days ranges between 229 to 268 kg/cm2. Composite cement mortars exhibit lower compressive strength than ordinary Portland cement (OPC) mortars but is still capable of meeting the SNI 15-7064-2004 standards. The highest compressive strength is obtained by shifting the cement blend composition to the direction of increasing clinker and gypsum proportions as well as reducing glass proportion. The lower compressive strength of composite cement is caused by expansion due to ettringite and ASR gel. Based on the experimental result, the composite cement containing 80% clinker, 15% glass and 5% gypsum has the highest compressive strength. As such, the preliminary technical feasibility of reuse of waste glass as SCM has been confirmed.

Studies on the reuse of waste printed circuit board as an additive for cement mortar.

PubMed

Ban, Bong-Chan; Song, Jong-Yoon; Lim, Joong-Yeon; Wang, Soo-Kyoon; An, Kwang-Guk; Kim, Dong-Su

2005-01-01

The recent development in electronic industries has generated a drastic increase in production of printed circuit boards (PCB). Accordingly, the amount of waste PCB from electronic productions and waste electronics and its environmental impact such as soil and groundwater contamination have become a great concern. This study aims to propose a method for reuse of waste PCB as an additive for cement mortar. Although the expansibility of waste PCB powder finer than 0.08 mm in water was observed to be greater than 2.0%, the maximum expansion rates in water for 0.08 to approximately 0.15 and 0.15 to approximately 0.30 mm sized PCB powders were less than 2.0%, which satisfied the necessary condition as an alternative additive for cement mortar in place of sand. The difference in the compressive strength of standard mortar and waste PCB added mortar was observed to be less than 10% and their difference was expected to be smaller after prolonged aging. The durability of waste PCB added cement mortar was also examined through dry/wet conditioning cyclic tests and acidic/alkaline conditioning tests. From the tests, both weight and compressive strength of cement mortar were observed to be recovered with aging. The leaching test for heavy metals from waste PCB added mortar showed that no heavy metal ions such as copper, lead, or cadmium were detected in the leachate, which resulted from fixation effect of the cement hydrates.

New System of Shrinkage Measurement through Cement Mortars Drying

PubMed Central

Morón, Carlos; Saiz, Pablo; Ferrández, Daniel; García-Fuentevilla, Luisa

2017-01-01

Cement mortar is used as a conglomerate in the majority of construction work. There are multiple variants of cement according to the type of aggregate used in its fabrication. One of the major problems that occurs while working with this type of material is the excessive loss of moisture during cement hydration (setting and hardening), known as shrinkage, which provokes a great number of construction pathologies that are difficult to repair. In this way, the design of a new sensor able to measure the moisture loss of mortars at different age levels is useful to establish long-term predictions concerning mortar mass volume loss. The purpose of this research is the design and fabrication of a new capacitive sensor able to measure the moisture of mortars and to relate it with the shrinkage. PMID:28272297

Reuse of de-inking sludge from wastepaper recycling in cement mortar products.

PubMed

Yan, Shiqin; Sagoe-Crentsil, Kwesi; Shapiro, Gretta

2011-08-01

This paper presents results of an investigation into the use of de-inking sludge from a paper recycling mill as feedstock material in the manufacture of cement mortar products, including masonry blocks and mortar renders. Both physical and mechanical properties of mortar specimens containing various amounts of de-inking sludge were investigated. It was observed that the addition of de-inking sludge to cement mortar at a fixed water-to-cement ratio significantly reduced flow properties and increased setting time. Water absorption and volume of permeable voids of cement mortar increased with increased dosage of de-inking sludge, with a corresponding reduction of bulk density. The 91-day compressive strength of mortar samples with 2.5 wt% and 20 wt% de-inking sludge loadings retained 83% and 62% respectively of the reference mortar strength. The corresponding drying shrinkage increased by up to 160% compared to reference samples. However, a de-inking sludge loading of up to 2.5 wt% did not significantly alter measured physical and mechanical properties. The results demonstrate that despite the high moisture absorbance of de-inking sludge due to its organic matter and residual cellulose fibre content, it serves as a potential supplementary additive and its cellulosic content proving to be an active set retardant to cementitious masonry products. Copyright © 2011 Elsevier Ltd. All rights reserved.

The effects of different types of nano-silicon dioxide additives on the properties of sludge ash mortar.

PubMed

Luo, Huan-Lin; Chang, Wei-Che; Lin, Deng-Fong

2009-04-01

To improve the drawbacks caused by the sludge ash replacement in mortar, the previous studies have shown that the early strength and durability of sludge ash/cement mortar are improved by adding nano-silicon dioxide (nano-SiO2) to mortar. In this article, three types of nano-SiO2--SS, HS, and SP (manufacturer code names)--were applied to sludge ash/cement mixture to make paste or mortar specimens. The object is to further extend the recycle of the sludge ash by determining the better type of nano-SiO2 additive to improve properties of sludge ash/ cement paste or mortar. The cement was replaced by 0, 10, 20, and 30% of sludge ash, and 0 and 2% of nano-SiO2 additives were added to the sludge ash paste or mortar specimens. Tests such as setting time, compressive strength, scanning electron microscopy, X-ray diffraction, nuclear magnetic resonance, and thermogravimetric analysis/differential thermal analysis were performed in this study. Test results show that nano-SiO2 additives can not only effectively increase the hydration product (calcium silicate hydrate [C-S-H] gel), but also make the crystal structure denser. Among the three types of nano-SiO2 additive, the SS type can best improve the properties of sludge ash/cement paste or mortar, followed by the SP and HS types.

Chloride Ion Adsorption Capacity of Anion Exchange Resin in Cement Mortar

PubMed Central

Lee, Hanseung; Jung, Dohyun; Chen, Zhengxin

2018-01-01

This paper presents the effect of anion exchange resin (AER) on the adsorption of chloride ions in cement mortar. The kinetic and equilibrium behaviors of AER were investigated in distilled water and Ca(OH)2 saturated solutions, and then the adsorption of chloride ions by the AER in the mortar specimen was determined. The AER was used as a partial replacement for sand in the mortar specimen. The mortar specimen was coated with epoxy, except for an exposed surface, and then immersed in a NaCl solution for 140 days. The chloride content in the mortar specimen was characterized by energy dispersive X-ray fluorescence analysis and electron probe microanalysis. The results showed that the AER could adsorb the chloride ions from the solution rapidly but had a relatively low performance when the pH of its surrounding environment increased. When the AER was mixed in the cement mortar, its chloride content was higher than that of the cement matrix around it, which confirms the chloride ion adsorption capacity of the AER. PMID:29621188

Investigating the Influence of Waste Basalt Powder on Selected Properties of Cement Paste and Mortar

NASA Astrophysics Data System (ADS)

Dobiszewska, Magdalena; Beycioğlu, Ahmet

2017-10-01

Concrete is the most widely used man-made construction material in civil engineering applications. The consumption of cement and thus concrete, increases day by day along with the growth of urbanization and industrialization and due to new developments in construction technologies, population growing, increasing of living standard. Concrete production consumes much energy and large amounts of natural resources. It causes environmental, energy and economic losses. The most important material in concrete production is cement. Cement industry contributes to production of about 7% of all CO2 generated in the world. Every ton of cement production releases nearly one ton of CO2 to atmosphere. Thus the concrete and cement industry changes the environment appearance and influences it very much. Therefore, it has become very important for construction industry to focus on minimizing the environmental impact, reducing energy consumption and limiting CO2 emission. The need to meet these challenges has spurred an interest in the development of a blended Portland cement in which the amount of clinker is reduced and partially replaced with mineral additives - supplementary cementitious materials (SCMs). Many researchers have studied the possibility of using another mineral powder in mortar and concrete production. The addition of marble dust, basalt powder, granite or limestone powder positively affects some properties of cement mortar and concrete. This paper presents an experimental study on the properties of cement paste and mortar containing basalt powder. The basalt powder is a waste emerged from the preparation of aggregate used in asphalt mixture production. Previous studies have shown that analysed waste used as a fine aggregate replacement, has a beneficial effect on some properties of mortar and concrete, i.e. compressive strength, flexural strength and freeze resistance also. The present study shows the results of the research concerning the modification of cement paste and mortar with basalt powder. The modification consists in that the powder waste was added as partial replacement of cement. Four types of common cement were examined, i.e. CEM I, CEM II/A-S, CEM II/A-V and CEM II/B-V. The percentages of basalt powder in this research are 0%, 1%, 2%, 3%, 4%, 6%, 8% and 10% by mass. Results showed that the addition of basalt powder improved the strength of cement mortar. The use of mineral powder as the partial substitution of cement allows the effective management of industrial waste and improves some properties of cement mortar.

Quantitative sensing of corroded steel rebar embedded in cement mortar specimens using ultrasonic testing

NASA Astrophysics Data System (ADS)

Owusu Twumasi, Jones; Le, Viet; Tang, Qixiang; Yu, Tzuyang

2016-04-01

Corrosion of steel reinforcing bars (rebars) is the primary cause for the deterioration of reinforced concrete structures. Traditional corrosion monitoring methods such as half-cell potential and linear polarization resistance can only detect the presence of corrosion but cannot quantify it. This study presents an experimental investigation of quantifying degree of corrosion of steel rebar inside cement mortar specimens using ultrasonic testing (UT). A UT device with two 54 kHz transducers was used to measure ultrasonic pulse velocity (UPV) of cement mortar, uncorroded and corroded reinforced cement mortar specimens, utilizing the direct transmission method. The results obtained from the study show that UPV decreases linearly with increase in degree of corrosion and corrosion-induced cracks (surface cracks). With respect to quantifying the degree of corrosion, a model was developed by simultaneously fitting UPV and surface crack width measurements to a two-parameter linear model. The proposed model can be used for predicting the degree of corrosion of steel rebar embedded in cement mortar under similar conditions used in this study up to 3.03%. Furthermore, the modeling approach can be applied to corroded reinforced concrete specimens with additional modification. The findings from this study show that UT has the potential of quantifying the degree of corrosion inside reinforced cement mortar specimens.

Corrosion Sensor for Monitoring the Service Condition of Chloride-Contaminated Cement Mortar

PubMed Central

Lu, Shuang; Ba, Heng-Jing

2010-01-01

A corrosion sensor for monitoring the corrosion state of cover mortar was developed. The sensor was tested in cement mortar, with and without the addition of chloride to simulate the adverse effects of chloride-contaminated environmental conditions on concrete structures. In brief, a linear polarization resistance method combined with an embeddable reference electrode was utilized to measure the polarization resistance (Rp) using built-in sensor electrodes. Subsequently, electrochemical impedance spectroscopy in the frequency range of 1 kHz to 50 kHz was used to obtain the cement mortar resistance (Rs). The results show that the polarization resistance is related to the chloride content and Rs; ln (Rp) is linearly related to the Rs values in mortar without added chloride. The relationships observed between the Rp of the steel anodes and the resistance of the surrounding cement mortar measured by the corrosion sensor confirms that Rs can indicate the corrosion state of concrete structures. PMID:22319347

Concretes and mortars with waste paper industry: Biomass ash and dregs.

PubMed

Martínez-Lage, Isabel; Velay-Lizancos, Miriam; Vázquez-Burgo, Pablo; Rivas-Fernández, Marcos; Vázquez-Herrero, Cristina; Ramírez-Rodríguez, Antonio; Martín-Cano, Miguel

2016-10-01

This article describes a study on the viability of using waste from the paper industry: biomass boiler ash and green liquor dregs to fabricate mortars and concretes. Both types of ash were characterized by obtaining their chemical and mineralogical composition, their organic matter content, granulometry, adsorption and other common tests for construction materials. Seven different mortars were fabricated, one for reference made up of cement, sand, and water, three in which 10, 20, or 30% of the cement was replaced by biomass ash, and three others in which 10, 20, or 30% of the cement was replaced with dregs. Test specimens were fabricated with these mortars to conduct flexural and compression tests. Flexural strength is reduced for all the mortars studied. Compressive strength increases for the mortars fabricated with biomass ash and decreases for the mortar with dregs. Finally, 5 concretes were made, one of them as a reference (neither biomass ash nor dregs added), two of them with replacements of 10 and 20% of biomass ash instead of cement and another two with replacements of 10 and 20% of dregs instead of cement. The compressive and tensile splitting strength increase when a 10% of ash is replaced and decrease in all the other cases. The modulus of elasticity always decreases. Copyright © 2016 Elsevier Ltd. All rights reserved.

Research on Reasons for Repeated Falling of Tiles in Internal Walls of Construction

NASA Astrophysics Data System (ADS)

Xu, LiBin; Chen, Shangwei; He, Xinzhou; Zhu, Guoliang

2018-03-01

In view of the quality problem of repeated falling of facing tiles in some construction, the essay had a comparative trial in laboratory on cement mortar which is often used to paste tiles, special tile mortar and dry-hang glue, and measured durability of tile adhesive mortar through freezing and thawing tests. The test results indicated that ordinary cement mortar cannot meet standards due to reasons like big shrinkage and low adhesive. In addition, the ten times of freezing and thawing tests indicated that ordinary cement mortar would directly shell and do not have an adhesive force, and moreover, adhesive force of special tile mortar would reduce. Thus, for tiles of large size which are used for walls, dry-hang techniques are recommended to be used.

Monitoring the self-healing process of biomimetic mortar using coda wave interferometry method

NASA Astrophysics Data System (ADS)

Liu, Shukui; Basaran, Zeynep; Zhu, Jinying; Ferron, Raissa

2014-02-01

Internal stresses might induce microscopic cracks in concrete, which can provide pathways for ingress of harmful chemicals and can lead to loss of strength. Recent research in concrete materials suggests that it might be possible to develop a smart cement-based material that is capable of self-healing by leveraging the metabolic activity of microorganisms to provide biomineralization. Limited research on biomineralization in cement-based systems has shown promising results that healing of cracks can occur on the surface of concrete and reduce permeability. This paper presents the results from an investigation regarding the potential for a cement-based material to repair itself internally through biomineralization. Compressive strength test and coda wave interferometry (CWI) analyses were conducted on mortar samples that were loaded to 70% of their compressive strength and cured in different conditions. Experimental results indicate that the damaged mortar samples with microorganisms showed significantly higher strength development and higher increase of ultrasonic wave velocity compared to samples without microorganisms at 7 and 28 days.

Stress-Strain Behavior of Cementitious Materials with Different Sizes

PubMed Central

Zhou, Jikai; Qian, Pingping; Chen, Xudong

2014-01-01

The size dependence of flexural properties of cement mortar and concrete beams is investigated. Bazant's size effect law and modified size effect law by Kim and Eo give a very good fit to the flexural strength of both cement mortar and concrete. As observed in the test results, a strong size effect in flexural strength is found in cement mortar than in concrete. A modification has been suggested to Li's equation for describing the stress-strain curve of cement mortar and concrete by incorporating two different correction factors, the factors contained in the modified equation being established empirically as a function of specimen size. A comparison of the predictions of this equation with test data generated in this study shows good agreement. PMID:24744688

Solid state NMR and LVSEM studies on the hardening of latex modified tile mortar systems

DOE Office of Scientific and Technical Information (OSTI.GOV)

Rottstegge, J.; Arnold, M.; Herschke, L.

Construction mortars contain a broad variety of both inorganic and organic additives beside the cement powder. Here we present a study of tile mortar systems based on portland cement, quartz, methyl cellulose and different latex additives. As known, the methyl cellulose stabilizes the freshly prepared cement paste, the latex additive enhances final hydrophobicity, flexibility and adhesion. Measurements were performed by solid state nuclear magnetic resonance (NMR) and low voltage scanning electron microscopy (LVSEM) to probe the influence of the latex additives on the hydration, hardening and the final tile mortar properties. While solid state NMR enables monitoring of the bulkmore » composition, scanning electron microscopy affords visualization of particles and textures with respect to their shape and the distribution of the different phases. Within the alkaline cement paste, the poly(vinyl acetate) (VAc)-based latex dispersions stabilized by poly(vinyl alcohol) (PVA) were found to be relatively stable against hydrolysis. The influence of the combined organic additives methyl cellulose, poly(vinyl alcohol) and latexes stabilized by poly(vinyl alcohol) on the final silicate structure of the cement hydration products is small. But even small amounts of additives result in an increased ratio of ettringite to monosulfate within the final hydrated tile mortar as monitored by {sup 27}Al NMR. The latex was found to be adsorbed to the inorganic surfaces, acting as glue to the inorganic components. For similar latex water interfaces built up by poly(vinyl alcohol), a variation in the latex polymer composition results in modified organic textures. In addition to the networks of the inorganic cement and of the latex, there is a weak network build up by thin polymer fibers, most probably originating from poly(vinyl alcohol). Besides the weak network, polymer fibers form well-ordered textures covering inorganic crystals such as portlandite.« less

The use of shale ash in dry mix construction materials

NASA Astrophysics Data System (ADS)

Gulbe, L.; Setina, J.; Juhnevica, I.

2017-10-01

The research was made to determine the use of shale ash usage in dry mix construction materials by replacing part of cement amount. Cement mortar ZM produced by SIA Sakret and two types of shale ashes from Narva Power plant (cyclone ash and electrostatic precipitator ash) were used. Fresh mortar properties, hardened mortar bulk density, thermal conductivity (λ10, dry) (table value) were tested in mortar ZM samples and mortar samples in which 20% of the amount of cement was replaced by ash. Compressive strenght, frost resistance and resistance to sulphate salt solutions were checked. It was stated that the use of electrostatic precipitator ash had a little change of the material properties, but the cyclone ash significantly reduced the mechanical strength of the material.

Low Carbon Footprint mortar from Pozzolanic Waste Material

NASA Astrophysics Data System (ADS)

Mehmannavaz, Taha; Mehman navaz, Hossein Ali; Moayed Zefreh, Fereshteh; Aboata, Zahra

2017-04-01

Nowadays, Portland cement clinker leads to emission of CO2 into the atmosphere and therefore causes greenhouse effect. Incorporating of Palm Oil Fuel Ash (POFA) and Pulverized Fuel Ash (PFA) as partial cement replacement materials into mix of low carbon mortar decreases the amount of cement use and reduces high dependence on cements compared to ordinary mortar. The result of this research supported use of the new concept in preparing low carbon mortar for industrial constructions. Strength of low carbon mortar with POFA and PFA replacement in cement was affected and changed by replacing percent finesse, physical and chemical properties and pozzolanic activity of these wastes. Waste material replacement instead of Ordinary Portland Cement (OPC) was used in this study. This in turn was useful for promoting better quality of construction and innovative systems in construction industry, especially in Malaysia. This study was surely a step forward to achieving quality products which were affordable, durable and environmentally friendly. Disposing ash contributes to shortage of landfill space in Malaysia. Besides, hazard of ash might be another serious issue for human health. The ash disposal area also might create a new problem, which is the area's sedimentation and erosion.

Characterization of Mechanical and Bactericidal Properties of Cement Mortars Containing Waste Glass Aggregate and Nanomaterials

PubMed Central

Sikora, Pawel; Augustyniak, Adrian; Cendrowski, Krzysztof; Horszczaruk, Elzbieta; Rucinska, Teresa; Nawrotek, Pawel; Mijowska, Ewa

2016-01-01

The recycling of waste glass is a major problem for municipalities worldwide. The problem concerns especially colored waste glass which, due to its low recycling rate as result of high level of impurity, has mostly been dumped into landfills. In recent years, a new use was found for it: instead of creating waste, it can be recycled as an additive in building materials. The aim of the study was to evaluate the possibility of manufacturing sustainable and self-cleaning cement mortars with use of commercially available nanomaterials and brown soda-lime waste glass. Mechanical and bactericidal properties of cement mortars containing brown soda-lime waste glass and commercially available nanomaterials (amorphous nanosilica and cement containing nanocrystalline titanium dioxide) were analyzed in terms of waste glass content and the effectiveness of nanomaterials. Quartz sand is replaced with brown waste glass at ratios of 25%, 50%, 75% and 100% by weight. Study has shown that waste glass can act as a successful replacement for sand (up to 100%) to produce cement mortars while nanosilica is incorporated. Additionally, a positive effect of waste glass aggregate for bactericidal properties of cement mortars was observed. PMID:28773823

Characterization of Mechanical and Bactericidal Properties of Cement Mortars Containing Waste Glass Aggregate and Nanomaterials.

PubMed

Sikora, Pawel; Augustyniak, Adrian; Cendrowski, Krzysztof; Horszczaruk, Elzbieta; Rucinska, Teresa; Nawrotek, Pawel; Mijowska, Ewa

2016-08-18

The recycling of waste glass is a major problem for municipalities worldwide. The problem concerns especially colored waste glass which, due to its low recycling rate as result of high level of impurity, has mostly been dumped into landfills. In recent years, a new use was found for it: instead of creating waste, it can be recycled as an additive in building materials. The aim of the study was to evaluate the possibility of manufacturing sustainable and self-cleaning cement mortars with use of commercially available nanomaterials and brown soda-lime waste glass. Mechanical and bactericidal properties of cement mortars containing brown soda-lime waste glass and commercially available nanomaterials (amorphous nanosilica and cement containing nanocrystalline titanium dioxide) were analyzed in terms of waste glass content and the effectiveness of nanomaterials. Quartz sand is replaced with brown waste glass at ratios of 25%, 50%, 75% and 100% by weight. Study has shown that waste glass can act as a successful replacement for sand (up to 100%) to produce cement mortars while nanosilica is incorporated. Additionally, a positive effect of waste glass aggregate for bactericidal properties of cement mortars was observed.

Characterization of cement-based materials using a reusable piezoelectric impedance-based sensor

NASA Astrophysics Data System (ADS)

Tawie, R.; Lee, H. K.

2011-08-01

This paper proposes a reusable sensor, which employs a piezoceramic (PZT) plate as an active sensing transducer, for non-destructive monitoring of cement-based materials based on the electromechanical impedance (EMI) sensing technique. The advantage of the sensor design is that the PZT can be easily removed from the set-up and re-used for repetitive tests. The applicability of the sensor was demonstrated for monitoring of the setting of cement mortar. EMI measurements were performed using an impedance analyzer and the transformation of the specimen from the plastic to solid state was monitored by automatically measuring the changes in the PZT conductance spectra with respect to curing time using the root mean square deviation (RMSD) algorithm. In another experiment, drying-induced moisture loss of a hardened mortar specimen at saturated surface dry (SSD) condition was measured, and monitored using the reusable sensor to establish a correlation between the RMSD values and moisture loss rate. The reusable sensor was also demonstrated for detecting progressive damages imparted on a mortar specimen attached with the sensor under several loading levels before allowing it to load to failure. Overall, the reusable sensor is an effective and efficient monitoring device that could possibly be used for field application in characterization of cement-based materials.

Effect of various superplasticizers on rheological properties of cement paste and mortars

DOE Office of Scientific and Technical Information (OSTI.GOV)

Masood, I.; Agarwal, S.K.

The effect of eight commercial superplasticizers including one developed from Cashew Nut Shell Liquid (CNSL) at CBRI on the rheological properties viz. viscosity and flow of cement paste and mortars have been investigated. The viscosity measurements have been made at various shear rates (5--100 rpm). It is found that at higher rates (100 rpm) even with the low concentration of superplasticizers (0.1), the viscosity of the cement paste is more or less the same as that obtained with 0.6 % dosages of SPs at lesser shear rates. The effect of split addition (delayed addition) of superplasticizers on viscosity of cementmore » paste and 1:3 cement sand mortar have also been studied. A decrease in viscosity due to split addition has been observed in the cement paste and there is an increase of 15--20 % in flow of mortars.« less

The Effect of Sodium Hydroxide Molarity on Strength Development of Non-Cement Class C Fly Ash Geopolymer Mortar

NASA Astrophysics Data System (ADS)

Wardhono, A.

2018-01-01

The use of fly ash as cement replacement material can overcome the environmental issues, especially the global warming problem caused by the greenhouse effect. This is attributed to the CO2 gas produced during the cement manufacturing process, which 1 ton of cement is equivalent to 1 ton CO2. However, the major problem of fly ash is the requirement of activators to activate the polymer reactions. The most common activator used in non-cement or geopolymer material is the combination of sodium hydroxide (NaOH) and sodium silicate. This study aims to identify the effect of NaOH molarity as activator on strength development of non-cement class C fly ash geopolymer mortar. The molarity variations of NaOH were 6 Molar (M), 8M, 10M, 12M, 14M and 15M. The compressive strength test was performed at the age of 3, 7 and 28 days in accordance with ASTM standard, and the specimens were cured at room temperature. The results show that the highest compressive strength was achieved by geopolymer mortar with a molarity of 12M. It exhibits a higher strength to that normal mortar at 28 days. However, the use of NaOH molarity more than 12M tends to decrease the strength of non-cement geopolymer mortar specimens.

Application of Bacillus subtilis 168 as a multifunctional agent for improvement of the durability of cement mortar.

PubMed

Park, Sung-Jin; Park, Jong-Myong; Kim, Wha-Jung; Ghim, Sa-Youl

2012-11-01

Microbiological calcium carbonate precipitation (MCCP) has been investigated for its ability to improve the durability of cement mortar. However, very few strains have been applied to crack remediation and strengthening of cementitious materials. In this study, we report the biodeposition of Bacillus subtilis 168 and its ability to enhance the durability of cement material. B. subtilis 168 was applied to the surface of cement specimens. The results showed a new layer of deposited organic-inorganic composites on the surface of the cement paste. In addition, the water permeability of the cement paste treated with B. subtilis 168 was lower than that of non-treated specimens. Furthermore, artificial cracks in the cement paste were completely remediated by the biodeposition of B. subtilis 168. The compressive strength of cement mortar treated with B. subtilis 168 increased by about 19.5% when compared with samples completed with only B4 medium. Taken together, these findings suggest that the biodeposition of B. subtilis 168 could be used as a sealing and coating agent to improve the strength and water resistance of concrete. This is the first paper to report the application of Bacillus subtilis 168 for its ability to improve the durability of cement mortar through calcium carbonate precipitation.

Petrography of Mayan mortar, Isla Mujeres, Quintana Roo, Mexico

DOE Office of Scientific and Technical Information (OSTI.GOV)

Bain, R.J.

1985-01-01

Along coastal regions of the Yucatan Peninsula Mayan builders used a mixture of beach sand, shell fragments, and clasts of rock as mortar for construction. With exposure to subaerial conditions, the aragonitic sand was converted into a semi-lithified mortar. Petrographic analysis of mortar samples collected from Mayan ruins on the south end of Isla Mujeres indicates that the mortar is cemented by blocky, meniscus style, low Mg calcite. In addition to the cement, low Mg calcite also occurs as blocky equant crystals either replacing grains or filling grain-moldic porosity. X-ray analysis of both modern beach sand and mortar shows themore » sand is composed of aragonite and high Mg calcite but lacks low Mg calcite. Mortar, on the other hand, consists of low Mg calcite, high Mg calcite, and aragonite however aragonite is much less abundant than in the sand. Aragonitic ooids, pellets and bioclasts of beach sand used in mortar were dissolved producing moldic porosity. At the same time, CaCO/sub 3/ derived from this process was precipitated as low Mg calcite which formed meniscus cement and filled moldic porosity within the walls of Mayan structures producing a remarkably hard mortar.« less

A Peridynamic Approach for Nanoscratch Simulation of the Cement Mortar

NASA Astrophysics Data System (ADS)

Zhao, Jingjing; Zhang, Qing; Lu, Guangda; Chen, Depeng

2018-03-01

The present study develops a peridynamic approach for simulating the nanoscratch procedure on the cement mortar interface. In this approach, the cement and sand are considered as discrete particles with certain mechanical properties on the nanoscale. Besides, the interaction force functions for different components in the interface are represented by combining the van der Waals force and the peridynamic force. The nanoscratch procedures with the indenter moving along certain direction either parallel or perpendicular to the interface are simulated in this paper. The simulation results show the damage evolution processes and the final damage distributions of the cement mortar under different scratching speed and depth of the indenter, indicating that the interface between cement and sand is a weak area.

Preparation and Mechanical Properties of Graphene Oxide: Cement Nanocomposites

PubMed Central

Babak, Fakhim; Abolfazl, Hassani; Alimorad, Rashidi; Parviz, Ghodousi

2014-01-01

We investigate the performance of graphene oxide (GO) in improving mechanical properties of cement composites. A polycarboxylate superplasticizer was used to improve the dispersion of GO flakes in the cement. The mechanical strength of graphene-cement nanocomposites containing 0.1–2 wt% GO and 0.5 wt% superplasticizer was measured and compared with that of cement prepared without GO. We found that the tensile strength of the cement mortar increased with GO content, reaching 1.5%, a 48% increase in tensile strength. Ultra high-resolution field emission scanning electron microscopy (FE-SEM) used to observe the fracture surface of samples containing 1.5 wt% GO indicated that the nano-GO flakes were well dispersed in the matrix, and no aggregates were observed. FE-SEM observation also revealed good bonding between the GO surfaces and the surrounding cement matrix. In addition, XRD diffraction data showed growth of the calcium silicate hydrates (C-S-H) gels in GO cement mortar compared with the normal cement mortar. PMID:24574878

On the Relation of Setting and Early-Age Strength Development to Porosity and Hydration in Cement-Based Materials

PubMed Central

Lootens, Didier; Bentz, Dale P.

2016-01-01

Previous research has demonstrated a linear relationship between compressive strength (mortar cubes and concrete cylinders) and cumulative heat release normalized per unit volume of (mixing) water for a wide variety of cement-based mixtures at ages of 1 d and beyond. This paper utilizes concurrent ultrasonic reflection and calorimetry measurements to further explore this relationship from the time of specimen casting to 3 d. The ultrasonic measurements permit a continuous evaluation of thickening, setting, and strength development during this time period for comparison with the ongoing chemical reactions, as characterized by isothermal calorimetry measurements. Initially, the ultrasonic strength-heat release relation depends strongly on water-to-cement ratio, as well as admixture additions, with no universal behavior. Still, each individual strength-heat release curve is consistent with a percolation-based view of the cement setting process. However, beyond about 8 h for the systems investigated in the present study, the various strength-heat release curves merge towards a single relationship that broadly characterizes the development of strength as a function of heat released (fractional space filled), demonstrating that mortar and/or concrete strength at early ages can be effectively monitored using either ultrasonic or calorimetry measurements on small paste or mortar specimens. PMID:27046956

On the Relation of Setting and Early-Age Strength Development to Porosity and Hydration in Cement-Based Materials.

PubMed

Lootens, Didier; Bentz, Dale P

2016-04-01

Previous research has demonstrated a linear relationship between compressive strength (mortar cubes and concrete cylinders) and cumulative heat release normalized per unit volume of (mixing) water for a wide variety of cement-based mixtures at ages of 1 d and beyond. This paper utilizes concurrent ultrasonic reflection and calorimetry measurements to further explore this relationship from the time of specimen casting to 3 d. The ultrasonic measurements permit a continuous evaluation of thickening, setting, and strength development during this time period for comparison with the ongoing chemical reactions, as characterized by isothermal calorimetry measurements. Initially, the ultrasonic strength-heat release relation depends strongly on water-to-cement ratio, as well as admixture additions, with no universal behavior. Still, each individual strength-heat release curve is consistent with a percolation-based view of the cement setting process. However, beyond about 8 h for the systems investigated in the present study, the various strength-heat release curves merge towards a single relationship that broadly characterizes the development of strength as a function of heat released (fractional space filled), demonstrating that mortar and/or concrete strength at early ages can be effectively monitored using either ultrasonic or calorimetry measurements on small paste or mortar specimens.

Effect of mineral additives (natural pozzolana and sand of dunes) by substitution of cement on the performance and durability of mortars

NASA Astrophysics Data System (ADS)

Saidi, M.; Safi, B.

2016-04-01

The objective of our work consists of the study of the substitution effects of clinker by mineral additions such as: natural pozzolana (PZ) and the sand of dunes (SD) finely crushed on the mechanical properties and the durability of the mortars worked out according to various combinations containing these additions. The results from this research confirm that the substitution of 20% to 30% of cement APC (Artificial Portland Cement) by additions in binary cement (APC + PZ) or ternary (APC + PZ + SD) contributes positively to the mechanical strength of mortars and resistance to the chemical attacks in various corrosive conditions such as: hydrochloric acid, sulfuric acid and nitric acid. The mechanical strength of the different variants is comparable to those of the APC. The test results of the weight loss and phenolphthalein shows that the chemical resistance of variants (PZ20) and (PZ20 with SD5) are larger compared to the reference mortar APC and other variants. This study shows that adding value by substituting a part of clinker. This substitution can save 20% to 30% of clinker used for the manufacture of cement; this will have a beneficial effect for cement and economically (less energy spent for the clinker burning). This study contributes to the protection of the environment as to produce one ton of clinker generates about one ton of CO2 is harmful to the atmosphere. Based on our results we will reduce from 20% to 30% CO2 gas responsible for the greenhouse effect.

A Study on the Properties of Carbon Black Mortar Using Granulated Blast Furnace Slag and Polymer.

PubMed

Jang, Hong-Seok; Jeon, Ui-Hyeon; So, Seung-Young

2015-11-01

White Portland Cement (WPC) and inorganic pigment have been used in colored concrete, but there are some physical problems such as increases in efflorescence, and poor workability and low economics. The aim of this study was to investigate the effects of GBFS and polymer (methyl cellulose) on the physical properties of carbon black mortar. For this purpose, a flow test, compressive strength test and color evaluation and was carried out on cement mortar mixed with polymer by changing the proportion of cement and ratio of GBFS. The results show that the addition of polymer influences significantly the color value efficiency in colored mortar. This is due to the reduction of overall amount of micro pore. This polymer films prevent the transport of soluble calcium towards the surface, and decreases efflorescence. And the flow of colored mortar was increased in proportion to the addition rate of the GBFS. In addition the strength of colored mortars with GBFS at the long-term aged (after 28 days) was higher than that of the general WPC mortar, although its strength was developed slowly at the early ages.

Hydration products and thermokinetic properties of cement-bentonite and cement-chalk mortars

DOE Office of Scientific and Technical Information (OSTI.GOV)

Klyusov, A.A.

1988-08-20

Bentonite and chalk are the most popular auxiliary additives to portland cement for borehole cementation. The authors studied by physicochemical analysis methods (x-ray phase, derivatographic, and scanning and electron microscopy in combination with microdiffraction) the newly formed solid-phase composition of cement-bentonite and cement-chalk mortars (binder-additive ratio 9:1) prepared from portland cement for cold boreholes and 8% calcium chloride solution at a water-mixing ratio of 0.9. The mechanism of the influence of Ca-bentonite and chalk additives on the portland cement hydration rate was ascertained from the heat evolution rate curves. It was found that the phase compositions of the hydration productsmore » are represented in the studied systems by newly formed substances typical for portland cement. It has been noted that Ca-bentonite interacts with the calcium hydroxide of hydrated cement with the formation of hexagonal and cubic calcium hydroaluminates. Unlike Ca-bentonite, chalk does not react with portland cement at normal and reduced temperatures, does not block hydrated cement particles, which, in turn, ensures all other conditions remaining equal, a higher initial rate of hydration of cement-chalk mortar.« less

Biomass fly ash incorporation in cement based materials =

NASA Astrophysics Data System (ADS)

Rajamma, Rejini

In recent years, pressures on global environment and energy security have led to an increasing demand on renewable energy sources, and diversification of Europe's energy supply. Among these resources the biomass could exert an important role, since it is considered a renewable and CO2 neutral energy resource once the consumption rate is lower than the growth rate, and can potentially provide energy for heat, power and transports from the same installation. Currently, most of the biomass ash produced in industrial plants is either disposed of in landfill or recycled on agricultural fields or forest, and most times this goes on without any form of control. However, considering that the disposal cost of biomass ashes are raising, and that biomass ash volumes are increasing worldwide, a sustainable ash management has to be established. The main objective of the present study is the effect of biomass fly ashes in cement mortars and concretes in order to be used as a supplementary cementitious material. The wastes analyzed in the study were collected from the fluidized bed boilers and grate boilers available in the thermal power plants and paper pulp plants situated in Portugal. The physical as well as chemical characterisations of the biomass fly ashes were investigated. The cement was replaced by the biomass fly ashes in 10, 20 and 30% (weight %) in order to investigate the fresh properties as well as the hardened properties of biomass fly ash incorporated cement mortar and concrete formulations. Expansion reactions such as alkali silica reaction (ASR), sulphate attack (external and internal) were conducted in order to check the durability of the biomass fly ash incorporated cement mortars and concretes. Alternative applications such as incorporation in lime mortars and alkali activation of the biomass fly ashes were also attempted. The biomass fly ash particles were irregular in shape and fine in nature. The chemical characterization revealed that the biomass fly ashes were similar to a class C fly ash. The mortar results showed a good scope for biomass fly ashes as supplementary cementitious materials in lower dosages (<20%). The poor workability, concerns about the organic content, alkalis, chlorides and sulphates stand as the reasons for preventing the use of biomass fly ash in high content in the cement mortars. The results obtained from the durability tests have shown a clear reduction in expansion for the biomass fly ash mortars/concretes and the binder blend made with biomass fly ash (20%) and metakaolin (10%) inhibited the ASR reaction effectively. The biomass fly ash incorporation in lime mortars did not improve the mortar properties significantly though the carbonation was enhanced in the 15-20% incorporation. The biomass fly ash metakaolin blend worked well in the alkali activated complex binder application also. Portland cement free binders (with 30-40 MPa compressive strength) were obtained on the alkali activation of biomass fly ashes (60-80%) blended with metakaolin (20-40%).

Study on compressive strength of self compacting mortar cubes under normal & electric oven curing methods

NASA Astrophysics Data System (ADS)

Prasanna Venkatesh, G. J.; Vivek, S. S.; Dhinakaran, G.

2017-07-01

In the majority of civil engineering applications, the basic building blocks were the masonry units. Those masonry units were developed as a monolithic structure by plastering process with the help of binding agents namely mud, lime, cement and their combinations. In recent advancements, the mortar study plays an important role in crack repairs, structural rehabilitation, retrofitting, pointing and plastering operations. The rheology of mortar includes flowable, passing and filling properties which were analogous with the behaviour of self compacting concrete. In self compacting (SC) mortar cubes, the cement was replaced by mineral admixtures namely silica fume (SF) from 5% to 20% (with an increment of 5%), metakaolin (MK) from 10% to 30% (with an increment of 10%) and ground granulated blast furnace slag (GGBS) from 25% to 75% (with an increment of 25%). The ratio between cement and fine aggregate was kept constant as 1: 2 for all normal and self compacting mortar mixes. The accelerated curing namely electric oven curing with the differential temperature of 128°C for the period of 4 hours was adopted. It was found that the compressive strength obtained from the normal and electric oven method of curing was higher for self compacting mortar cubes than normal mortar cube. The cement replacement by 15% SF, 20% MK and 25%GGBS obtained higher strength under both curing conditions.

Utilization of recycled glass derived from cathode ray tube glass as fine aggregate in cement mortar.

PubMed

Ling, Tung-Chai; Poon, Chi-Sun

2011-08-30

Rapid advances in the electronic industry led to an excessive amount of early disposal of older electronic devices such as computer monitors and old televisions (TV) before the end of their useful life. The management of cathode ray tubes (CRT), which have been a key component in computer monitors and TV sets, has become a major environmental problem worldwide. Therefore, there is a pressing need to develop sustainable alternative methods to manage hazardous CRT glass waste. This study assesses the feasibility of utilizing CRT glass as a substitute for natural aggregates in cement mortar. The CRT glass investigated was an acid-washed funnel glass of dismantled CRT from computer monitors and old TV sets. The mechanical properties of mortar mixes containing 0%, 25%, 50%, 75% and 100% of CRT glass were investigated. The potential of the alkali-silica reaction (ASR) and leachability of lead were also evaluated. The results confirmed that the properties of the mortar mixes prepared with CRT glass was similar to that of the control mortar using sand as fine aggregate, and displayed innocuous behaviour in the ASR expansion test. Incorporating CRT glass in cement mortar successfully prevented the leaching of lead. We conclude that it is feasible to utilize CRT glass in cement mortar production. Copyright © 2011 Elsevier B.V. All rights reserved.

Sand/cement ratio evaluation on mortar using neural networks and ultrasonic transmission inspection.

PubMed

Molero, M; Segura, I; Izquierdo, M A G; Fuente, J V; Anaya, J J

2009-02-01

The quality and degradation state of building materials can be determined by nondestructive testing (NDT). These materials are composed of a cementitious matrix and particles or fragments of aggregates. Sand/cement ratio (s/c) provides the final material quality; however, the sand content can mask the matrix properties in a nondestructive measurement. Therefore, s/c ratio estimation is needed in nondestructive characterization of cementitious materials. In this study, a methodology to classify the sand content in mortar is presented. The methodology is based on ultrasonic transmission inspection, data reduction, and features extraction by principal components analysis (PCA), and neural network classification. This evaluation is carried out with several mortar samples, which were made while taking into account different cement types and s/c ratios. The estimated s/c ratio is determined by ultrasonic spectral attenuation with three different broadband transducers (0.5, 1, and 2 MHz). Statistical PCA to reduce the dimension of the captured traces has been applied. Feed-forward neural networks (NNs) are trained using principal components (PCs) and their outputs are used to display the estimated s/c ratios in false color images, showing the s/c ratio distribution of the mortar samples.

Re-use of drinking water treatment plant (DWTP) sludge: Characterization and technological behaviour of cement mortars with atomized sludge additions

DOE Office of Scientific and Technical Information (OSTI.GOV)

Husillos Rodriguez, N., E-mail: nuriah@ietcc.csic.e; Martinez Ramirez, S.; Blanco Varela, M.T.

This paper aims to characterize spray-dried DWTP sludge and evaluate its possible use as an addition for the cement industry. It describes the physical, chemical and micro-structural characterization of the sludge as well as the effect of its addition to Portland cements on the hydration, water demand, setting and mechanical strength of standardized mortars. Spray drying DWTP sludge generates a readily handled powdery material whose particle size is similar to those of Portland cement. The atomized sludge contains 12-14% organic matter (mainly fatty acids), while its main mineral constituents are muscovite, quartz, calcite, dolomite and seraphinite (or clinoclor). Its amorphousmore » material content is 35%. The mortars were made with type CEM I Portland cement mixed with 10 to 30% atomized sludge exhibited lower mechanical strength than the control cement and a decline in slump. Setting was also altered in the blended cements with respect to the control.« less

Germinant-enhanced decontamination of Bacillus spores adhered to iron and cement-mortar drinking water infrastructures.

PubMed

Szabo, Jeffrey G; Muhammad, Nur; Heckman, Lee; Rice, Eugene W; Hall, John

2012-04-01

Germination was evaluated as an enhancement to decontamination methods for removing Bacillus spores from drinking water infrastructure. Germinating spores before chlorinating cement mortar or flushing corroded iron was more effective than chlorinating or flushing alone.

Steel slag: a waste industrial by-product as an alternative sustainable green building material in construction applications--an attempt for solid waste management.

PubMed

Pofale, Arun D; Nadeem, Mohammed

2012-01-01

This investigation explores the possibility of utilizing granular slag as an alternative to fine aggregate (natural sand) in construction applications like masonry and plastering. Construction industry utilizes large volume of fine aggregate in all the applications which has resulted into shortage of good quality naturally available fine aggregate. Use of granular slag serves two fold purposes, i.e. waste utilisation as well as alternative eco-friendly green building material for construction. The investigation highlights comparative study of properties with partial and full replacement of fine aggregate (natural sand) by granular slag in cement mortar applications (masonry and plastering). For this purpose, cement mortar mix proportions from 1:3, 1:4, 1:5 & 1:6 by volume were selected for 0, 25, 50, 75 & 100% replacement levels with w/c ratios of 0.60, 0.65, 0.70 & 0.72 respectively. Based on the study results, it could be inferred that replacement of natural sand with granular slag from 25 to 75% increased the packing density of mortar which resulted into reduced w/c ratio, increased strength properties of all mortar mixes. Hence, it could be recommended that the granular slag could be effectively utilized as fine aggregate in masonry and plastering applications in place of conventional cement mortar mixes using natural sand.

Germinant-Enhanced Decontamination of Bacillus Spores Adhered to Iron and Cement-Mortar Drinking Water Infrastructures

PubMed Central

Muhammad, Nur; Heckman, Lee; Rice, Eugene W.; Hall, John

2012-01-01

Germination was evaluated as an enhancement to decontamination methods for removing Bacillus spores from drinking water infrastructure. Germinating spores before chlorinating cement mortar or flushing corroded iron was more effective than chlorinating or flushing alone. PMID:22267659

A study of surfactant interaction in cement-based systems and the role of the surfactant in frost protection

NASA Astrophysics Data System (ADS)

Tunstall, Lori Elizabeth

Air voids are deliberately introduced into concrete to provide resistance against frost damage. However, our ability to control air distribution in both traditional and nontraditional concrete is hindered by the limited amount of research available on air-entraining agent (AEA) interaction with both the solid and solution components of these systems. This thesis seeks to contribute to the information gap in several ways. Using tensiometry, we are able to quantify the adsorption capacity of cement, fly ash, and fly ash carbon for four commercial AEAs. These results indicate that fly ash interference with air entrainment is due to adsorption onto the glassy particles tucked inside carbon, rather than adsorption onto the carbon itself. Again using tensiometry, we show that two of the AEA show a stronger tendency to micellize and to interact with calcium ions than the others, which seems to be linked to the freezing behavior in mortars, since mortars made with these AEA require smaller dosages to achieve similar levels of protection. We evaluate the frost resistance of cement and cement/fly ash mortars by measuring the strain in the body as it is cooled and reheated. All of the mortars show some expansion at temperatures ≥ -42 °C. Many of the cement mortars are able to maintain net compression during this expansion, but none of the fly ash mortars maintain net compression once expansion begins. Frost resistance improves with an increase in AEA dosage, but no correlation is seen between frost resistance and the air void system. Thus, another factor must contribute to frost resistance, which we propose is the microstructure of the shell around the air void. The strain behavior is attributed to ice growth surrounding the void, which can plug the pores in the shell and reduce or eliminate the negative pore pressure induced by the ice inside the air void; the expansion would then result from the unopposed crystallization pressure, but this must be verified by future work. If the shell has numerous, tiny pores it is more difficult to eliminate suction, since more ice is needed to plug all the pores.

Determination of Chlorinated Solvent Sorption by Porous Material-Application to Trichloroethene Vapor on Cement Mortar.

PubMed

Musielak, Marion; Brusseau, Mark L; Marcoux, Manuel; Morrison, Candice; Quintard, Michel

2014-08-01

Experiments have been performed to investigate the sorption of trichloroethene (TCE) vapor by concrete material or, more specifically, the cement mortar component. Gas-flow experiments were conducted using columns packed with small pieces of cement mortar obtained from the grinding of typical concrete material. Transport and retardation of TCE at high vapor concentrations (500 mg L -1 ) was compared to that of a non-reactive gas tracer (Sulfur Hexafluoride, SF6). The results show a large magnitude of retardation (retardation factor = 23) and sorption (sorption coefficient = 10.6 cm 3 g -1 ) for TCE, compared to negligible sorption for SF6. This magnitude of sorption obtained with pollutant vapor is much bigger than the one obtained for aqueous-flow experiments conducted for water-saturated systems. The considerable sorption exhibited for TCE under vapor-flow conditions is attributed to some combination of accumulation at the air-water interface and vapor-phase adsorption, both of which are anticipated to be significant for this system given the large surface area associated with the cement mortar. Transport of both SF6 and TCE was simulated successfully with a two-region physical non-equilibrium model, consistent with the dual-medium structure of the crushed cement mortar. This work emphasizes the importance of taking into account sorption phenomena when modeling transport of volatile organic compounds through concrete material, especially in regard to assessing vapor intrusion.

Application of antifungal CFB to increase the durability of cement mortar.

PubMed

Park, Jong-Myong; Park, Sung-Jin; Kim, Wha-Jung; Ghim, Sa-Youl

2012-07-01

Antifungal cement mortar or microbiological calcium carbonate precipitation on cement surface has been investigated as functional concrete research. However, these research concepts have never been fused with each other. In this study, we introduced the antifungal calciteforming bacteria (CFB) Bacillus aryabhattai KNUC205, isolated from an urban tunnel (Daegu, South Korea). The major fungal deteriogens in urban tunnel, Cladosporium sphaerospermum KNUC253, was used as a sensitive fungal strain. B. aryabhattai KNUC205 showed CaCO3 precipitation on B4 medium. Cracked cement mortar pastes were made and neutralized by modified methods. Subsequently, the mixture of B. aryabhattai KNUC205, conidiospore of C. sphaerospermum KNUC253, and B4 agar was applied to cement cracks and incubated at 18 degrees C for 16 days. B. aryabhattai KNUC205 showed fungal growth inhibition against C. sphaerospermum. Furthermore, B. aryabhattai KNUC205 showed crack remediation ability and water permeability reduction of cement mortar pastes. Taken together, these results suggest that the CaCO3 precipitation and antifungal properties of B. aryabhattai KNUC205 could be used as an effective sealing or coating material that can also prevent deteriorative fungal growth. This study is the first application and evaluation research that incorporates calcite formation with antifungal capabilities of microorganisms for an environment-friendly and more effective protection of cement materials. In this research, the conception of microbial construction materials was expanded.

Performance of Sustainable Fly Ash and Slag Cement Mortars Exposed to Simulated and Real In Situ Mediterranean Conditions along 90 Warm Season Days.

PubMed

Ortega, José Marcos; Esteban, María Dolores; Sánchez, Isidro; Climent, Miguel Ángel

2017-10-31

Nowadays, cement manufacture is one of the most polluting worldwide industrial sectors. In order to reduce its CO₂ emissions, the clinker replacement by ground granulated blast-furnace slag and fly ash is becoming increasingly common. Both additions are well-studied when the hardening conditions of cementitious materials are optimum. Therefore, the main objective of this research was to study the short-term effects of exposure, to both laboratory simulated and real in situ Mediterranean climate environments, on the microstructure and durability-related properties of mortars made using commercial slag and fly ash cements, as well as ordinary Portland cement. The real in situ condition consisted of placing the samples at approximately 100 m away from the Mediterranean Sea. The microstructure was analysed using mercury intrusion porosimetry. The effective porosity, the capillary suction coefficient and the non-steady state chloride migration coefficient were also studied. In view of the results obtained, the non-optimum laboratory simulated Mediterranean environment was a good approach to the real in situ one. Finally, mortars prepared using sustainable cements with slag and fly ash exposed to both Mediterranean climate environments, showed adequate service properties in the short-term (90 days), similar to or even better than those in mortars made with ordinary Portland cement.

Mechanical and physical properties of cement blended with sewage sludge ash.

PubMed

Garcés, P; Pérez Carrión, M; García-Alcocel, E; Payá, J; Monzó, J; Borrachero, M V

2008-12-01

The aim of this paper is to evaluate the compatibility of sewage sludge ash (SSA) with various types of commercially available cements (CEM I and CEM II types, cements with several proportions of clinker). The behaviour of mortars fabricated with various percentages (10-30% by weight) of the cement replaced by SSA has been analyzed in terms of workability, mechanical strength, porosity and shrinkage/expansion. SSA exhibits moderate pozzolanic activity; the highest compressive strengths were obtained with 10% of the cement replaced by SSA. The CEM II/B-M (V-LL) 42.5R cement is considered ideal for preparing mortars containing SSA. Shrinkage data demonstrate that sulphates present in SSA are not reactive towards cement.

Upscaling Cement Paste Microstructure to Obtain the Fracture, Shear, and Elastic Concrete Mechanical LDPM Parameters.

PubMed

Sherzer, Gili; Gao, Peng; Schlangen, Erik; Ye, Guang; Gal, Erez

2017-02-28

Modeling the complex behavior of concrete for a specific mixture is a challenging task, as it requires bridging the cement scale and the concrete scale. We describe a multiscale analysis procedure for the modeling of concrete structures, in which material properties at the macro scale are evaluated based on lower scales. Concrete may be viewed over a range of scale sizes, from the atomic scale (10 -10 m), which is characterized by the behavior of crystalline particles of hydrated Portland cement, to the macroscopic scale (10 m). The proposed multiscale framework is based on several models, including chemical analysis at the cement paste scale, a mechanical lattice model at the cement and mortar scales, geometrical aggregate distribution models at the mortar scale, and the Lattice Discrete Particle Model (LDPM) at the concrete scale. The analysis procedure starts from a known chemical and mechanical set of parameters of the cement paste, which are then used to evaluate the mechanical properties of the LDPM concrete parameters for the fracture, shear, and elastic responses of the concrete. Although a macroscopic validation study of this procedure is presented, future research should include a comparison to additional experiments in each scale.

Upscaling Cement Paste Microstructure to Obtain the Fracture, Shear, and Elastic Concrete Mechanical LDPM Parameters

PubMed Central

Sherzer, Gili; Gao, Peng; Schlangen, Erik; Ye, Guang; Gal, Erez

2017-01-01

Modeling the complex behavior of concrete for a specific mixture is a challenging task, as it requires bridging the cement scale and the concrete scale. We describe a multiscale analysis procedure for the modeling of concrete structures, in which material properties at the macro scale are evaluated based on lower scales. Concrete may be viewed over a range of scale sizes, from the atomic scale (10−10 m), which is characterized by the behavior of crystalline particles of hydrated Portland cement, to the macroscopic scale (10 m). The proposed multiscale framework is based on several models, including chemical analysis at the cement paste scale, a mechanical lattice model at the cement and mortar scales, geometrical aggregate distribution models at the mortar scale, and the Lattice Discrete Particle Model (LDPM) at the concrete scale. The analysis procedure starts from a known chemical and mechanical set of parameters of the cement paste, which are then used to evaluate the mechanical properties of the LDPM concrete parameters for the fracture, shear, and elastic responses of the concrete. Although a macroscopic validation study of this procedure is presented, future research should include a comparison to additional experiments in each scale. PMID:28772605

In-Situ Production of Calcium Carbonate Nanoparticles in Fresh Concrete Using Pre-carbonation Method

NASA Astrophysics Data System (ADS)

Qian, Xin

To reduce the carbon footprint of ordinary Portland cement (OPC)-based concrete, a novel technique, pre-carbonation process, has been developed to produce CaCO3 nanoparticles in fresh concrete. In this technique, gaseous CO2 is first absorbed into a slurry of calcium-rich minerals which is then blended with other ingredients to produce mortar/concrete. The objective of this work is to obtain an in-depth understanding of the underlying scientific mechanisms associated with the enhancement of strength and durability of the concrete induced by the new method. A comprehensive research plan has been carried out to study the carbonated slaked lime slurry and the effect of carbonated slaked lime slurry on the performance of OPC-based concrete, and to evaluate the potentials of the pre-carbonation method. Experimental studies show that carbonating the calcium-rich mineral slurry with CO2 can produce CaCO3 nanoparticles and Ca(HCO 3)2 in the slurry, and these carbonation products were dictated by four parameters of the pre-carbonation method: the duration and temperature of the carbonation, the concentration of the calcium source slurry, and the stirring method of the calcium source slurry during the carbonation. The mechanical properties and durability of the mortar/concrete made with the carbonated slurry were significantly improved, which can be attributed to major mechanisms induced by the pre-carbonation method: promoted hydration of the cement and denser microstructure of the mortar/concrete. Calorimetry testing showed that the hydration of OPC was greatly improved by the pre-carbonation because of the extra heterogenous nucleation sites provided by the CaCO3 nanoparticles. XRD and TGA results revealed that more ettringite was produced in the mortar/concrete with pre-carbonated slaked lime slurry. The overall volume of the hydration products of the cement was increased by the pre-carbonation, leading to denser microstructure of the mortar/concrete. It has been found that the pre-carbonation can be used to the OPC-supplementary cementitious materials (SCMs) blended cement mortar/concrete, as evidenced by the improved mechanical properties achieved by these mortars produced by using the pre-carbonation method. A preliminary study was also conducted to examine whether other calcium-rich minerals, such as Class C fly ash and limestone, can be used as calcium source in the pre-carbonation method.

Optimization of superplasticizer in portland pozzolana cement mortar and concrete

NASA Astrophysics Data System (ADS)

Sathyan, Dhanya; Anand, K. B.; Mini, K. M.; Aparna, S.

2018-02-01

Chemical Admixtures are added to concrete at the time of mixing of its constituents to impart workability. The requirement of right workability is the essence of good concrete. It has been found that the use of optimum use of admixtures is very important since low dosage may result in loss of fluidity and over dosage could lead to segregation, bleeding, excessive air entrainment etc in concrete. Hence it is essential to find optimum dosage of superplasticizer for getting good strength and workability. But large number of trial tests are required in the field to find the saturation dosage of superplasticizer in concrete which requires more materials and consume more time. The paper deals with developing a co-relation between the quantity requirements of superplasticiser in mortar to that of cement concrete to get good workability. In this work for preparing mortar and concrete 4 brands of locally available Portland pozzolana cement (PPC) and superplasticizer (SP) belonging to 4 different families namely Polycarboxylate Ether (PCE), Lignosulphate (LS), Sulfonated Naphthalene Formaldehyde (SNF) and Sulfonated Melamine Formaldehyde (SMF) are used. Two different brands of SP’s are taken from each family. Workability study on the superplasticized mortar with cement to sand ratio 1:1.5 and water cement ratio of 0.4 was performed using marsh cone and flow table test and workability study on the concrete with same cement/sand ratio and water cement ratio was done using slump cone and flow table test. Saturation dosage of superplasticizer in mortar and concrete determined experimentally was compared to study the correlation between two. Compressive strength study on concrete cubes were done on concrete mixes with a superplasticizer dosage corresponding to the saturation dosage and a comparative study were done to analyse the improvement in the compressive strength with addition of superplasticizer from different family.

Research on Performance and Microstructure of Sewage Pipe Mortar Strengthened with Different Anti-Corrosion Technologies

NASA Astrophysics Data System (ADS)

Mu, Song; Zhou, Huaxin; Shi, Liang; Liu, Jianzhong; Cai, Jingshun; Wang, Feng

2017-10-01

Mostly urban underground sewage is the acidic corrosion environment with a high concentration of aggressive ions and microbe, which resulted in performance deterioration and service-life decrease of sewage concrete pipe. In order to effectively protect durability of the concrete pipe, the present paper briefly analysed the main degradation mechanism of concrete pipe attacked by urban underground sewage, and proposed that using penetrating and strengthening surface sealer based on inorganic chemistry. In addition, using index of compressive strength, weight loss and appearance level to investigate the influence of the sealer on corrosion resistance of mortar samples after different dry-wet cycles. Besides, comparative research on effect of the sealer, aluminate cement and admixture of corrosion resistance was also addressed. At last, the SEM technology was used to reveal the improvement mechanism of different technologies of corrosion resistance. The results indicated that the sealer and aluminate cement can significantly improve corrosion resistance of mortar. Besides, the improvement effect can be described as the descending order: the penetrating and strengthening surface sealer > aluminate cement > admixture of corrosion resistance. The mortar sample treated with the sealer displayed the condensed and sound microstructure which proved that the sealer can improve the corrosion resistance to urban underground sewage.

Natural cement in the nineteenth century city of Madrid. Identification of their application, conservation status and their compatibility with moderns cements.

NASA Astrophysics Data System (ADS)

Corrochano, Cristina Mayo; Lasheras Merino, Felix; Sanz-Arauz, David

2016-04-01

Roman cement was patented in 1796 and it arrived to Spain in 1835. Although the natural cement used in Madrid came mainly from Guipúzcoa's factories, there were a few small factories producing natural cement in the area. In the south east of Madrid, in "Morata de Tajuña", are the marl quarries of the Madrid Community. Natural cement was extensively used to decorate buildings in Madrid during the 19th century and the beginning of the 20th. It was highly demanded in various sectors of civil engineering: sewerage, water supply, canals, ports and tunnels. In the building sector, at first the use of cements was limited to building foundations and masonry mortars, but never as render mortar because it was considered an unsightly and vulgar material. For renders still traditional lime mortar was used. And is not till the end of the 19th century when it was used in facade decorations for the first time. We have analysed 25 buildings in Madrid built in that period of time. It was used microscopy techniques for the identification of these cements, checking how many of them used natural cement, how they used it, what is its conservation status and their compatibility with modern cements.

Mathematical Model Relating Uniaxial Compressive Behavior of Manufactured Sand Mortar to MIP-Derived Pore Structure Parameters

PubMed Central

Tian, Zhenghong; Bu, Jingwu

2014-01-01

The uniaxial compression response of manufactured sand mortars proportioned using different water-cement ratio and sand-cement ratio is examined. Pore structure parameters such as porosity, threshold diameter, mean diameter, and total amounts of macropores, as well as shape and size of micropores are quantified by using mercury intrusion porosimetry (MIP) technique. Test results indicate that strains at peak stress and compressive strength decreased with the increasing sand-cement ratio due to insufficient binders to wrap up entire sand. A compression stress-strain model of normal concrete extending to predict the stress-strain relationships of manufactured sand mortar is verified and agreed well with experimental data. Furthermore, the stress-strain model constant is found to be influenced by threshold diameter, mean diameter, shape, and size of micropores. A mathematical model relating stress-strain model constants to the relevant pore structure parameters of manufactured sand mortar is developed. PMID:25133257

Comparative Effect of Bio-waste Ashes on Strength Properties of Cement Mortar

NASA Astrophysics Data System (ADS)

Ajay, Goyal; Hattori, Kunio; Ogata, Hidehiko; Ashraf, Muhammad; Ahmed, Mohamed Anwar

Biomass fuels produce about 400 million tonnes of ashes as waste material. This paper discusses the pozzolanic character of bio-waste ashes obtained from dry tree leaves (AML), Korai grass (KRI) and Tifton grass (TFT). Ashes were obtained by control incineration of the wastes at 600°C for 5 hours and mortar specimens were prepared by substituting cement with 10, 20 and 30% ash. Strength development of ash-blended mortar specimens was evaluated by conducting destructive tests as well as non-destructive tests till 91 days. X-ray diffraction, scanning electron microscopic and thermo-gravimetric techniques were used to analyze the influence of ash substitution on strength properties of blended-mortar. Pozzolanic reactivity of AML- and KRI-ash was confirmed, but TFT-ash did not show enough reactivity. Overall results confirmed that up to 20% substitution of cement can be made with AML- or KRI-ash with strength approaching 90% of that of control.

Characterization of Incorporation the Glass Waste in Adhesive Mortar

NASA Astrophysics Data System (ADS)

Santos, D. P.; Azevedo, A. R. G.; Hespanhol, R. L.; Alexandre, J.

Ehe search for reuse generated waste in urban centers, intending to preserve natural resources, has remained fairly constant, both in context of preventing exploitation of resources as the emplacement of waste on the environment. Glass waste glass created a serious environmental problem, mainly because of inconsistency of its flows. Ehe use of this product as a mineral additive, finely ground, cement replacement and aggregate is a promising direction for recycling. This work aims to study the influence of glass waste from cutting process in adhesive mortar, replacing part of cement. Ehe glass powder is used replacing Portland cement at 10, 15 and 20% by mass. Ehe produced mortars will be evaluated its performance in fresh and hardened states through tests performed in laboratory. Ehe selected feature is indicated by producers of additive and researchers to present good results when used as adhesive mortar.

Performance Characteristics of Waste Glass Powder Substituting Portland Cement in Mortar Mixtures

NASA Astrophysics Data System (ADS)

Kara, P.; Csetényi, L. J.; Borosnyói, A.

2016-04-01

In the present work, soda-lime glass cullet (flint, amber, green) and special glass cullet (soda-alkaline earth-silicate glass coming from low pressure mercury-discharge lamp cullet and incandescent light bulb borosilicate glass waste cullet) were ground into fine powders in a laboratory planetary ball mill for 30 minutes. CEM I 42.5N Portland cement was applied in mortar mixtures, substituted with waste glass powder at levels of 20% and 30%. Characterisation and testing of waste glass powders included fineness by laser diffraction particle size analysis, specific surface area by nitrogen adsorption technique, particle density by pycnometry and chemical analysis by X-ray fluorescence spectrophotometry. Compressive strength, early age shrinkage cracking and drying shrinkage tests, heat of hydration of mortars, temperature of hydration, X-ray diffraction analysis and volume stability tests were performed to observe the influence of waste glass powder substitution for Portland cement on physical and engineering properties of mortar mixtures.

Mathematical model relating uniaxial compressive behavior of manufactured sand mortar to MIP-derived pore structure parameters.

PubMed

Tian, Zhenghong; Bu, Jingwu

2014-01-01

The uniaxial compression response of manufactured sand mortars proportioned using different water-cement ratio and sand-cement ratio is examined. Pore structure parameters such as porosity, threshold diameter, mean diameter, and total amounts of macropores, as well as shape and size of micropores are quantified by using mercury intrusion porosimetry (MIP) technique. Test results indicate that strains at peak stress and compressive strength decreased with the increasing sand-cement ratio due to insufficient binders to wrap up entire sand. A compression stress-strain model of normal concrete extending to predict the stress-strain relationships of manufactured sand mortar is verified and agreed well with experimental data. Furthermore, the stress-strain model constant is found to be influenced by threshold diameter, mean diameter, shape, and size of micropores. A mathematical model relating stress-strain model constants to the relevant pore structure parameters of manufactured sand mortar is developed.

Recycling of porcelain tile polishing residue in portland cement: hydration efficiency.

PubMed

Pelisser, Fernando; Steiner, Luiz Renato; Bernardin, Adriano Michael

2012-02-21

Ceramic tiles are widely used by the construction industry, and the manufacturing process of ceramic tiles generates as a major residue mud derived from the polishing step. This residue is too impure to be reused in the ceramic process and is usually discarded as waste in landfills. But the analysis of the particle size and concentration of silica of this residue shows a potential use in the manufacture of building materials based on portland cement. Tests were conducted on cement pastes and mortars using the addition of 10% and 20% (mass) of the residue. The results of compressive strength in mortars made up to 56 days showed a significant increase in compressive strength greater than 50%. The result of thermogravimetry shows that portlandite is consumed by the cement formed by the silica present in the residue in order to form calcium silicate hydrate and featuring a pozzolanic reaction. This effect improves the performance of cement, contributes to research and application of supplementary cementitious materials, and optimizes the use of portland cement, reducing the environmental impacts of carbon dioxide emissions from its production.

Strength and durability of concrete: Effects of cement paste-aggregate interfaces. Part 2: Significance of transition zones on physical and mechanical properties of portland cement mortar; Final report

DOE Office of Scientific and Technical Information (OSTI.GOV)

Lee, T.F.F.; Cohen, M.D.; Chen, W.F.

1998-08-01

The research was based on a two-part basic research investigation studying the effects of cement paste-aggregate interfaces (or interfacial transition zones-ITZ) on strength and durability of concrete. Part 1 dealt with the theoretical study and Part 2 dealt with the experimental.

Studies on use of Copper Slag as Replacement Material for River Sand in Building Constructions

NASA Astrophysics Data System (ADS)

Madheswaran, C. K.; Ambily, P. S.; Dattatreya, J. K.; Rajamane, N. P.

2014-09-01

This work focuses on the use of copper slag, as a partial replacement of sand for use in cement concrete and building construction. Cement mortar mixtures prepared with fine aggregate made up of different proportions of copper slag and sand were tested for use as masonry mortars and plastering. Three masonry wall panels of dimensions 1 × 1 m were plastered. The studies showed that although copper slag based mortar is suitable for plastering, with the increase in copper slag content, the wastage due to material rebounding from the plastered surfaces increases. It is therefore suggested that the copper slag can be used for plastering of floorings and horizontal up to 50 % by mass of the fine aggregate, and for vertical surfaces, such as, brick/block walls it can be used up to 25 %. In this study on concrete mixtures were prepared with two water cement ratios and different proportions of copper slag ranging from 0 % (for the control mix) to 100 % of fine aggregate. The Concrete mixes were evaluated for workability, density, and compressive strength.

Modeling Heat and Moisture Transport in Steam-Cured Mortar: Application to Aashto Type Vi Beams.

PubMed

Hernández-Bautista, E; Sandoval-Torres, S; de J Cano-Barrita, P F; Bentz, D P

2017-10-01

During steam curing of concrete, temperature and moisture gradients are developed, which are difficult to measure experimentally and can adversely affect the durability of concrete. In this research, a model of cement hydration coupled to moisture and heat transport was used to simulate the process of steam curing of mortars with water-to-cement ( w/c ) ratios by mass of 0.30 and 0.45, considering natural convection boundary conditions in mortar and concrete specimens of AASHTO Type VI beams. The primary variables of the model were moisture content, temperature, and degree of hydration. Moisture content profiles of mortar specimens (40 mm in diameter and 50 mm in height) were measured by magnetic resonance imaging. The degree of hydration was obtained by mass-based measurements of loss on ignition to 1000 °C. The results indicate that the model correctly simulates the moisture distribution and degree of hydration in mortar specimens. Application of the model to the steam curing of an AASHTO Type VI beam indicates temperature differences (between the surface and the center) higher than 20 °C during the cooling stage, and internal temperatures higher than 70 °C that may compromise the durability of the concrete.

The Effect of TiO2 Doped Photocatalytic Nano-Additives on the Hydration and Microstructure of Portland and High Alumina Cements

PubMed Central

Pérez-Nicolás, María; Alvarez, José Ignacio

2017-01-01

Mortars with two different binders (Portland cement (PC) and high alumina cement (HAC)) were modified upon the bulk incorporation of nano-structured photocatalytic additives (bare TiO2, and TiO2 doped with either iron (Fe-TiO2) or vanadium (V-TiO2)). Plastic and hardened state properties of these mortars were assessed in order to study the influence of these nano-additives. Water demand was increased, slightly by bare TiO2 and Fe-TiO2, and strongly by V-TiO2, in agreement with the reduction of the particle size and the tendency to agglomerate. Isothermal calorimetry showed that hydration of the cementitious matrices was accelerated due to additional nucleation sites offered by the nano-additives. TiO2 and doped TiO2 did not show pozzolanic reactivity in the binding systems. Changes in the pore size distribution, mainly the filler effect of the nano-additives, accounted for the increase in compressive strengths measured for HAC mortars. A complex microstructure was seen in calcium aluminate cement mortars, strongly dependent on the curing conditions. Fe-TiO2 was found to be homogeneously distributed whereas the tendency of V-TiO2 to agglomerate was evidenced by elemental distribution maps. Water absorption capacity was not affected by the nano-additive incorporation in HAC mortars, which is a favourable feature for the application of these mortars. PMID:29036917

Performance of Sustainable Fly Ash and Slag Cement Mortars Exposed to Simulated and Real In Situ Mediterranean Conditions along 90 Warm Season Days

PubMed Central

Esteban, María Dolores

2017-01-01

Nowadays, cement manufacture is one of the most polluting worldwide industrial sectors. In order to reduce its CO2 emissions, the clinker replacement by ground granulated blast–furnace slag and fly ash is becoming increasingly common. Both additions are well-studied when the hardening conditions of cementitious materials are optimum. Therefore, the main objective of this research was to study the short-term effects of exposure, to both laboratory simulated and real in situ Mediterranean climate environments, on the microstructure and durability-related properties of mortars made using commercial slag and fly ash cements, as well as ordinary Portland cement. The real in situ condition consisted of placing the samples at approximately 100 m away from the Mediterranean Sea. The microstructure was analysed using mercury intrusion porosimetry. The effective porosity, the capillary suction coefficient and the non-steady state chloride migration coefficient were also studied. In view of the results obtained, the non-optimum laboratory simulated Mediterranean environment was a good approach to the real in situ one. Finally, mortars prepared using sustainable cements with slag and fly ash exposed to both Mediterranean climate environments, showed adequate service properties in the short-term (90 days), similar to or even better than those in mortars made with ordinary Portland cement. PMID:29088107

Use of Artificial Neural Network for the Simulation of Radon Emission Concentration of Granulated Blast Furnace Slag Mortar.

PubMed

Jang, Hong-Seok; Xing, Shuli; Lee, Malrey; Lee, Young-Keun; So, Seung-Young

2016-05-01

In this study, an artificial neural networks study was carried out to predict the quantity of radon of Granulated Blast Furnace Slag (GBFS) cement mortar. A data set of a laboratory work, in which a total of 3 mortars were produced, was utilized in the Artificial Neural Networks (ANNs) study. The mortar mixture parameters were three different GBFS ratios (0%, 20%, 40%). Measurement radon of moist cured specimens was measured at 3, 10, 30, 100, 365 days by sensing technology for continuous monitoring of indoor air quality (IAQ). ANN model is constructed, trained and tested using these data. The data used in the ANN model are arranged in a format of two input parameters that cover the cement, GBFS and age of samples and, an output parameter which is concentrations of radon emission of mortar. The results showed that ANN can be an alternative approach for the predicting the radon concentration of GBFS mortar using mortar ingredients as input parameters.

Combined Use of Shrinkage Reducing Admixture and CaO in Cement Based Materials

NASA Astrophysics Data System (ADS)

Tittarelli, Francesca; Giosuè, Chiara; Monosi, Saveria

2017-10-01

The combined addition of a Shrinkage-Reducing Admixture (SRA) with a CaO-based expansive agent (CaO) has been found to have a synergistic effect to improve the dimensional stability of cement based materials. In this work, aimed to further investigate the effect, mortar and self-compacting concrete specimens were prepared either without admixtures, as reference, or with SRA alone and/or CaO. Their performance was compared in terms of compressive strength and free shrinkage measurements. Results showed that the synergistic effect in reducing shrinkage is confirmed in the specimens manufactured with SRA and CaO. In order to clarify this phenomenon, the effect of SRA on the hydration of CaO as well as cement was evaluated through different techniques. The obtained results show that SRA induces a finer microstructure of the CaO hydration products and a retarding effect on the microstructure development of cement based materials. A more deformable mortar or concrete, due to the delay in microstructure development by SRA, coupled with a finer microstructure of CaO hydration products could allow higher early expansion, which might contribute in contrasting better the successive drying shrinkage.

Sulfate and acid resistant concrete and mortar

DOEpatents

Liskowitz, John W.; Wecharatana, Methi; Jaturapitakkul, Chai; Cerkanowicz, deceased, Anthony E.

1998-01-01

The present invention relates to concrete, mortar and other hardenable mixtures comprising cement and fly ash for use in construction and other applications, which hardenable mixtures demonstrate significant levels of acid and sulfate resistance while maintaining acceptable compressive strength properties. The acid and sulfate hardenable mixtures of the invention containing fly ash comprise cementitious materials and a fine aggregate. The cementitous materials may comprise fly ash as well as cement. The fine aggregate may comprise fly ash as well as sand. The total amount of fly ash in the hardenable mixture ranges from about 60% to about 120% of the total amount of cement, by weight, whether the fly ash is included as a cementious material, fine aggregate, or an additive, or any combination of the foregoing. In specific examples, mortar containing 50% fly ash and 50% cement in cementitious materials demonstrated superior properties of corrosion resistance.

Sulfate and acid resistant concrete and mortar

DOEpatents

Liskowitz, J.W.; Wecharatana, M.; Jaturapitakkul, C.; Cerkanowicz, A.E.

1998-06-30

The present invention relates to concrete, mortar and other hardenable mixtures comprising cement and fly ash for use in construction and other applications, which hardenable mixtures demonstrate significant levels of acid and sulfate resistance while maintaining acceptable compressive strength properties. The acid and sulfate hardenable mixtures of the invention containing fly ash comprise cementitious materials and a fine aggregate. The cementitous materials may comprise fly ash as well as cement. The fine aggregate may comprise fly ash as well as sand. The total amount of fly ash in the hardenable mixture ranges from about 60% to about 120% of the total amount of cement, by weight, whether the fly ash is included as a cementious material, fine aggregate, or an additive, or any combination of the foregoing. In specific examples, mortar containing 50% fly ash and 50% cement in cementitious materials demonstrated superior properties of corrosion resistance. 6 figs.

Effect of a micro-copolymer addition on the thermal conductivity of fly ash mortars.

PubMed

Durán-Herrera, A; Campos-Dimas, J K; Valdez-Tamez, P L; Bentz, D P

2016-07-01

In this study, a copolymer composed of hollow spherical particles with an average particle size of 90 µm was evaluated as a lightweight aggregate in Portland cement-fly ash mortars to improve the thermal conductivity ( k ) of the composite. Mortars were produced for three different water/binder ratios by mass ( w/b ), 0.4, 0.5 and 0.6. Optimized proportions were obtained for a minimum target compressive strength of 35 kg f /cm 2 (3.4 MPa) according to the requirements of Mexican standards for non-structural masonry units. Thermal conductivity was determined for dry and saturated samples through the transient plane technique with average results of 0.16 W/(m·K) and 0.31 W/(m·K), respectively. These values represent an increment of 23 % and a reduction of 33 %, respectively, in comparison to an efficient Portland cement-based commercially available thermal insulator.

Effect of a micro-copolymer addition on the thermal conductivity of fly ash mortars

PubMed Central

Durán-Herrera, A.; Campos-Dimas, J. K.; Valdez-Tamez, P.L.; Bentz, D. P.

2015-01-01

In this study, a copolymer composed of hollow spherical particles with an average particle size of 90 µm was evaluated as a lightweight aggregate in Portland cement-fly ash mortars to improve the thermal conductivity (k) of the composite. Mortars were produced for three different water/binder ratios by mass (w/b), 0.4, 0.5 and 0.6. Optimized proportions were obtained for a minimum target compressive strength of 35 kgf/cm2 (3.4 MPa) according to the requirements of Mexican standards for non-structural masonry units. Thermal conductivity was determined for dry and saturated samples through the transient plane technique with average results of 0.16 W/(m·K) and 0.31 W/(m·K), respectively. These values represent an increment of 23 % and a reduction of 33 %, respectively, in comparison to an efficient Portland cement-based commercially available thermal insulator. PMID:27453717

Strengthening and repair of RC beams with sugarcane bagasse fiber reinforced cement mortar

NASA Astrophysics Data System (ADS)

Syamir Senin, Mohamad; Shahidan, Shahiron; Maarof, M. Z. Md; Syazani Leman, Alif; Zuki, S. S. Mohd; Azmi, M. A. Mohammad

2017-11-01

The use of a jacket made of fiber reinforced cement mortar with tensile hardening behaviour for strengthening RC beams was investigated in this study. A full-scale test was conducted on beams measuring 1000mm in length. A 25mm jacket was directly applied to the surface of the beams to test its ability to repair and strengthen the beams. The beams were initially damaged and eventually repaired. Three types of beams which included unrepaired beams, beams repaired with normal mortar jacket and beams repaired with 10% sugarcane bagasse fiber mortar jacket were studied. The jacket containing 10% of sugarcane bagasse fiber enhanced the flexural strength of the beams.

Study on basalt fiber parameters affecting fiber-reinforced mortar

NASA Astrophysics Data System (ADS)

Orlov, A. A.; Chernykh, T. N.; Sashina, A. V.; Bogusevich, D. V.

2015-01-01

This article considers the effect of different dosages and diameters of basalt fibers on tensile strength increase during bending of fiberboard-reinforced mortar samples. The optimal dosages of fiber, providing maximum strength in bending are revealed. The durability of basalt fiber in an environment of cement, by means of microscopic analysis of samples of fibers and fiberboard-reinforced mortar long-term tests is examined. The article also compares the behavior of basalt fiber in the cement stone environment to a glass one and reveals that the basalt fiber is not subject to destruction.

Detrimental effects of cement mortar and fly ash mortar on asthma progression.

PubMed

Cho, Ara; Jang, Hong-Seok; Roh, Yoon Seok; Park, Hee Jin; Talha, A F S M; So, Seung-Young; Lim, Chae Woong; Kim, Bumseok

2013-11-01

Currently, concrete additive materials are used worldwide to improve properties of concrete production and to reduce the total cost of the materials used in the concrete. However, the effects of exposure to various gases emitted from mortar mixed with additive materials are poorly understood. To evaluate the pattern of gas emission from cement mortar and additives, the emission levels of gas including ammonia (NH3) and volatile organic compounds (VOCs) were measured from two different mortar types, Ordinary Portland Cement (OPC), and OPC with fly ash on various time points after manufacture. On days 1, 3, 10 and 30 after manufacture, moderate concentrations of NH3 (4, 9, 12 and 5 ppm) were measured in OPC mortar (24h, 150 mm × 150 mm × 50 mm), whereas higher concentrations of NH3 (73, 55, 20 and 5 ppm) were measured in OPC mortar with fly ash (24h, 150 mm × 150 mm × 50 mm). Furthermore, the concentration of VOCs was more than 10 ppm on 1, 3, and 10 days of age in OPC and OPC with fly ash mortars. To examine the mortars' allergic effects on the respiratory system, mice were sensitized with ovalbumin (OVA) and divided into four groups: normal, asthma control, OPC mortar and OPC mortar with fly ash. The mice were housed in corresponding group cage for 10 days with OVA challenges to induce asthma. Histopathologically, increased infiltration of lymphocytes was observed in the lung perivascular area of mice housed in OPC mortar and OPC mortar with fly ash cages compared to lungs of asthma control mice. Moreover, severe bronchial lumen obstruction and increased hypertrophy of bronchial epithelial cells (p<0.05) were observed in the OPC mortar with fly ash group compared to OPC mortar or asthma control groups. Lungs of the two mortar groups generally expressed higher levels of genes related with asthma, including IL-4, eotaxin and epidermal growth factor (EGF) compared to lungs of asthma control mice. Additionally, the OPC mortar with fly ash group showed higher expression of IL-5, 13 and monocyte chemoattractant protein-1 (MCP-1) compared to the asthma control group. These results indicate that OPC mortar and OPC mortar with fly ash might exacerbate asthma. Copyright © 2013 Elsevier B.V. All rights reserved.

SEM Analysis of the Interfacial Transition Zone between Cement-Glass Powder Paste and Aggregate of Mortar under Microwave Curing

PubMed Central

Kong, Yaning; Wang, Peiming; Liu, Shuhua; Zhao, Guorong; Peng, Yu

2016-01-01

In order to investigate the effects of microwave curing on the microstructure of the interfacial transition zone of mortar prepared with a composite binder containing glass powder and to explain the mechanism of microwave curing on the improvement of compressive strength, in this study, the compressive strength of mortar under microwave curing was compared against mortar cured using (a) normal curing at 20 ± 1 °C with relative humidity (RH) > 90%; (b) steam curing at 40 °C for 10 h; and (c) steam curing at 80 °C for 4 h. The microstructure of the interfacial transition zone of mortar under the four curing regimes was analyzed by Scanning electron microscopy (SEM). The results showed that the improvement of the compressive strength of mortar under microwave curing can be attributed to the amelioration of the microstructure of the interfacial transition zone. The hydration degree of cement is accelerated by the thermal effect of microwave curing and Na+ partially dissolved from the fine glass powder to form more reticular calcium silicate hydrate, which connects the aggregate, calcium hydroxide, and non-hydrated cement and glass powder into a denser integral structure. In addition, a more stable triangular structure of calcium hydroxide contributes to the improvement of compressive strength. PMID:28773854

SEM Analysis of the Interfacial Transition Zone between Cement-Glass Powder Paste and Aggregate of Mortar under Microwave Curing.

PubMed

Kong, Yaning; Wang, Peiming; Liu, Shuhua; Zhao, Guorong; Peng, Yu

2016-08-27

In order to investigate the effects of microwave curing on the microstructure of the interfacial transition zone of mortar prepared with a composite binder containing glass powder and to explain the mechanism of microwave curing on the improvement of compressive strength, in this study, the compressive strength of mortar under microwave curing was compared against mortar cured using (a) normal curing at 20 ± 1 °C with relative humidity (RH) > 90%; (b) steam curing at 40 °C for 10 h; and (c) steam curing at 80 °C for 4 h. The microstructure of the interfacial transition zone of mortar under the four curing regimes was analyzed by Scanning electron microscopy (SEM). The results showed that the improvement of the compressive strength of mortar under microwave curing can be attributed to the amelioration of the microstructure of the interfacial transition zone. The hydration degree of cement is accelerated by the thermal effect of microwave curing and Na⁺ partially dissolved from the fine glass powder to form more reticular calcium silicate hydrate, which connects the aggregate, calcium hydroxide, and non-hydrated cement and glass powder into a denser integral structure. In addition, a more stable triangular structure of calcium hydroxide contributes to the improvement of compressive strength.

Transient Thermal Response of Lightweight Cementitious Composites Made with Polyurethane Foam Waste

NASA Astrophysics Data System (ADS)

Kismi, M.; Poullain, P.; Mounanga, P.

2012-07-01

The development of low-cost lightweight aggregate (LWA) mortars and concretes presents many advantages, especially in terms of lightness and thermal insulation performances of structures. Low-cost LWA mainly comes from the recovery of vegetal or plastic wastes. This article focuses on the characterization of the thermal conductivity of innovative lightweight cementitious composites made with fine particles of rigid polyurethane (PU) foam waste. Five mortars were prepared with various mass substitution rates of cement with PU-foam particles. Their thermal conductivity was measured with two transient methods: the heating-film method and the hot-disk method. The incorporation of PU-foam particles causes a reduction of up to 18 % of the mortar density, accompanied by a significant improvement of the thermal insulating performance. The effect of segregation on the thermal properties of LWA mortars due to the differences of density among the cementitious matrix, sand, and LWA has also been quantified. The application of the hot-disk method reveals a gradient of thermal conductivity along the thickness of the specimens, which could be explained by a non-uniform repartition of fine PU-foam particles and mineral aggregates within the mortars. The results show a spatial variation of the thermal conductivity of the LWA mortars, ranging from 9 % to 19 %. However, this variation remains close to or even lower than that observed on a normal weight aggregate mortar. Finally, a self-consistent approach is proposed to estimate the thermal conductivity of PU-foam cement-based composites.

Protective performances of two anti-graffiti treatments towards sulfite and sulfate formation in SO 2 polluted model environment

NASA Astrophysics Data System (ADS)

Carmona-Quiroga, Paula María; Panas, Itai; Svensson, Jan-Erik; Johansson, Lars-Gunnar; Blanco-Varela, María Teresa; Martínez-Ramírez, Sagrario

2010-11-01

Specific strategies for protection are being developed to counter both the staining and corrosive effects of polluted air in cities, as well as to allow for efficient removal of unwanted graffiti paintings. These protection strategies employ molecules with tailored functionalities, e.g. being hydrophobic, while maintaining porosity for molecular water vapour permeation. The present study employs SO 2 and water to probe the behaviors of two anti-graffiti treatments, a water-base fluoroalkylsiloxane ("Protectosil Antigraffiti" marketed by Degussa) and an organically modified silicate (Ormosil) synthesized from a polymer chain (polydimethyl siloxane, PDMS) and two network forming alkoxides (Zr propoxide and methyl triethoxy silane, MTES) dissolved in n-propanol, on five building materials, comprising limestone, aged lime mortar, hydrated cement mortar, granite, and brick material. The materials were exposed to a synthetic atmosphere for 20 h in a climate chamber, 0.78 ± 0.03 ppm of SO 2 and 95% RH. Diffuse reflectance Fourier transform infrared (DR-FTIR) spectra were registered before and after exposure in the climate chamber in the cases of both treated and untreated samples. DR-FTIR, scanning electron microscope (SEM) images and energy dispersive X-ray (EDX) analyses, suggest the anti-graffiti Ormosil to suppress formation of calcium sulfite hemihydrate (the primary initial product of the reaction of calcium compounds with SO 2 and water) on carbonate materials (limestone and lime mortar). In case of the granite, brick and cement mortar, Ormosil has a negligible influence on the SO 2 capture. While no sulfite formation was detected by DR-FTIR, gypsum is inferred to form due to metal oxides and minority compounds catalysed oxidation of sulfite to sulfate. In case of brick, this understanding finds support from SEM images as well as EDX. A priori presence of gypsum in hydrated cement mortars prevents positive identification by SEM. However, support for sulfur accumulation in hydrated cement mortar is provided by means of EDX. In case of a second anti-graffiti considered, Protectosil, no influence of the anti-graffiti treatment on the SO 2 uptake of any of the building materials was observed.

The influence of fine aggregates on the 3D printing performance

NASA Astrophysics Data System (ADS)

Lin, J. C.; Wu, X.; Yang, W.; Zhao, R. X.; Qiao, L. G.

2018-01-01

Influences of nature Particle, size, grain shape and fineness modulus of fine aggregates on the 3D printing performance of cement-based mortar were investigated. Results showed that the working performance of the mortar is not only dependent on the fineness of the aggregate, but also the gradation and grain size of the aggregate. And the mechanical properties of the mortar are increasing with the increase of Mx in the same test condition. The research shows that it is effective to choose different properties of materials for different design requirements, and the fluidity of mortar must be decreased under assuring construction quality and the pumpability of 3D printing materials.

Feasibility of using phase change materials to control the heat of hydration in massive concrete structures.

PubMed

Choi, Won-Chang; Khil, Bae-Soo; Chae, Young-Seok; Liang, Qi-Bo; Yun, Hyun-Do

2014-01-01

This paper presents experimental results that can be applied to select a possible phase change material (PCM), such as a latent heat material (LHM), to control the hydration heat in mass concrete structures. Five experimental tests (microconduction, simplified adiabatic temperature rise, heat, and compressive strength tests) were conducted to select the most desirable LHM out of seven types of inorganic PCM used in cement mortar and to determine the most suitable mix design. The results of these experimental tests were used to assess the feasibility of using PCM to reduce hydration heat in mass concrete that was examined. The experimental results show that cement mortar containing barium- [Ba(OH)2 · 8H2O] based PCM has the lowest amount of total hydration heat of the cement pastes. The barium-based PCM provides good latent heat properties that help to prevent volume change and microcracks caused by thermal stress in mass concrete.

Preparation and Characterization of New Geopolymer-Epoxy Resin Hybrid Mortars

PubMed Central

Colangelo, Francesco; Roviello, Giuseppina; Ricciotti, Laura; Ferone, Claudio; Cioffi, Raffaele

2013-01-01

The preparation and characterization of metakaolin-based geopolymer mortars containing an organic epoxy resin are presented here for the first time. The specimens have been prepared by means of an innovative in situ co-reticulation process, in mild conditions, of commercial epoxy based organic resins and geopolymeric slurry. In this way, geopolymer based hybrid mortars characterized by a different content of normalized sand (up to 66% in weight) and by a homogeneous dispersion of the organic resin have been obtained. Once hardened, these new materials show improved compressive strength and toughness in respect to both the neat geopolymer and the hybrid pastes since the organic polymer provides a more cohesive microstructure, with a reduced amount of microcracks. The microstructural characterization allows to point out the presence of an Interfacial Transition Zone similar to that observed in cement based mortars and concretes. A correlation between microstructural features and mechanical properties has been studied too. PMID:28811418

Application of alkaliphilic biofilm-forming bacteria to improve compressive strength of cement-sand mortar.

PubMed

Park, Sung-Jin; Chun, Woo-Young; Kim, Wha-Jung; Ghim, Sa-Youl

2012-03-01

The application of microorganisms in the field of construction material is rapidly increasing worldwide; however, almost all studies that were investigated were bacterial sources with mineral-producing activity and not with organic substances. The difference in the efficiency of using bacteria as an organic agent is that it could improve the durability of cement material. This study aimed to assess the use of biofilm-forming microorganisms as binding agents to increase the compressive strength of cement-sand material. We isolated 13 alkaliphilic biofilmforming bacteria (ABB) from a cement tetrapod block in the West Sea, Korea. Using 16S RNA sequence analysis, the ABB were partially identified as Bacillus algicola KNUC501 and Exiguobacterium marinum KNUC513. KNUC513 was selected for further study following analysis of pH and biofilm formation. Cement-sand mortar cubes containing KNUC513 exhibited greater compressive strength than mineral-forming bacteria (Sporosarcina pasteurii and Arthrobacter crystallopoietes KNUC403). To determine the biofilm effect, Dnase I was used to suppress the biofilm formation of KNUC513. Field emission scanning electron microscopy image revealed the direct involvement of organic-inorganic substance in cement-sand mortar.

Subsurface Endospore-Forming Bacteria Possess Bio-Sealant Properties.

PubMed

Basha, Sreenivasulu; Lingamgunta, Lakshman Kumar; Kannali, Jayakumar; Gajula, Swarna Kumari; Bandikari, Ramesh; Dasari, Sreenivasulu; Dalavai, Veena; Chinthala, Paramageetham; Gundala, Prasada Babu; Kutagolla, Peera; Balaji, Vinodh Kumar

2018-04-24

Concrete is a strong and fairly inexpensive building substance, but has several disadvantages like cracking that allows corrosion, thus reducing its lifespan. To mitigate these complications, long-lasting microbial self-healing cement is an alternative that is eco-friendly and also actively repairs cracks. The present paper describes the detailed experimental investigation on compressive strength of cement mortars, mixed with six alkaliphilic bacteria, isolated from subsurface mica mines of high alkalinity. The experiments showed that the addition of alkaliphilic isolates at different cell concentrations (10 4 and 10 6 cells/ml) enhanced the compressive strength of cement mortar, because the rapid growth of bacteria at high alkalinity precipitates calcite crystals that lead to filling of pores and densifying the concrete mix. Thus, Bacillus subtilis (SVUNM4) showed the highest compressive strength (28.61%) of cement mortar at 10 4 cells/ml compared to those of other five alkaliphilic isolates (Brevibacillus sp., SVUNM15-22.1%; P. dendritiformis, SVUNM11-19.9%; B. methylotrophicus, SVUNM9-16%; B. licheniformis, SVUNM14-12.7% and S. maltophilia, SVUNM13-9.6%) and controlled cement mortar as well. This method resulted in the filling of cracks in concrete with calcite (CaCO 3 ), which was observed by scanning electron microscopy (SEM). Our results showed that the alkaliphilic bacterial isolates used in the study are effective in self-healing and repair of concrete cracks.

Properties of Chemically Combusted Calcium Carbide Residue and Its Influence on Cement Properties.

PubMed

Sun, Hongfang; Li, Zishanshan; Bai, Jing; Memon, Shazim Ali; Dong, Biqin; Fang, Yuan; Xu, Weiting; Xing, Feng

2015-02-13

Calcium carbide residue (CCR) is a waste by-product from acetylene gas production. The main component of CCR is Ca(OH)₂, which can react with siliceous materials through pozzolanic reactions, resulting in a product similar to those obtained from the cement hydration process. Thus, it is possible to use CCR as a substitute for Portland cement in concrete. In this research, we synthesized CCR and silica fume through a chemical combustion technique to produce a new reactive cementitious powder (RCP). The properties of paste and mortar in fresh and hardened states (setting time, shrinkage, and compressive strength) with 5% cement replacement by RCP were evaluated. The hydration of RCP and OPC (Ordinary Portland Cement) pastes was also examined through SEM (scanning electron microscope). Test results showed that in comparison to control OPC mix, the hydration products for the RCP mix took longer to formulate. The initial and final setting times were prolonged, while the drying shrinkage was significantly reduced. The compressive strength at the age of 45 days for RCP mortar mix was found to be higher than that of OPC mortar and OPC mortar with silica fume mix by 10% and 8%, respectively. Therefore, the synthesized RCP was proved to be a sustainable active cementitious powder for the strength enhanced of building materials, which will result in the diversion of significant quantities of this by-product from landfills.

Recycled sand in lime-based mortars.

PubMed

Stefanidou, M; Anastasiou, E; Georgiadis Filikas, K

2014-12-01

The increasing awareness of the society about safe guarding heritage buildings and at the same time protecting the environment promotes strategies of combining principles of restoration with environmentally friendly materials and techniques. Along these lines, an experimental program was carried out in order to investigate the possibility of producing repair, lime-based mortars used in historic buildings incorporating secondary materials. The alternative material tested was recycled fine aggregates originating from mixed construction and demolition waste. Extensive tests on the raw materials have been performed and mortar mixtures were produced using different binding systems with natural, standard and recycled sand in order to compare their mechanical, physical and microstructure properties. The study reveals the improved behavior of lime mortars, even at early ages, due to the reaction of lime with the Al and Si constituents of the fine recycled sand. The role of the recycled sand was more beneficial in lime mortars rather than the lime-pozzolan or lime-pozzolan-cement mortars as a decrease in their performance was recorded in the latter cases due to the mortars' structure. Copyright © 2014 Elsevier Ltd. All rights reserved.

Reuse of ground waste glass as aggregate for mortars.

PubMed

Corinaldesi, V; Gnappi, G; Moriconi, G; Montenero, A

2005-01-01

This work was aimed at studying the possibility of reusing waste glass from crushed containers and building demolition as aggregate for preparing mortars and concrete. At present, this kind of reuse is still not common due to the risk of alkali-silica reaction between the alkalis of cement and silica of the waste glass. This expansive reaction can cause great problems of cracking and, consequently, it can be extremely deleterious for the durability of mortar and concrete. However, data reported in the literature show that if the waste glass is finely ground, under 75mum, this effect does not occur and mortar durability is guaranteed. Therefore, in this work the possible reactivity of waste glass with the cement paste in mortars was verified, by varying the particle size of the finely ground waste glass. No reaction has been detected with particle size up to 100mum thus indicating the feasibility of the waste glass reuse as fine aggregate in mortars and concrete. In addition, waste glass seems to positively contribute to the mortar micro-structural properties resulting in an evident improvement of its mechanical performance.

Pore size distribution of OPC and SRPC mortars in presence of chlorides

DOE Office of Scientific and Technical Information (OSTI.GOV)

Suryavanshi, A.K.; Scantlebury, J.D.; Lyon, S.B.

1995-07-01

The pore structure of chloride-free ordinary portland cement (OPC) and sulphate resistant portland cement (SRPC) mortars are compared with the corresponding mortars with NaCl and CaCl{sub 2} added during mixing. In both OPC and SRPC mortars the addition of chlorides reduced the total accessible pore volumes compared to the corresponding chloride-free mortars. Also, in the presence of chlorides, the number of coarse pores were increased. These changes in the pore structure are believed to be due to dense calcium silicate hydrate (C-S-H) gel morphology formed in the presence of chlorides. The SRPC showed greater changes in pore structures than themore » OPC with equivalent amounts of chlorides added. This may be due to the lower chloride binding capacity of the SRPC and hence the higher availability of free chlorides to modify the gel morphology.« less

Effect of Nano-CuO on Engineering and Microstructure Properties of Fibre-Reinforced Mortars Incorporating Metakaolin: Experimental and Numerical Studies

PubMed Central

Ghanei, Amir; Jafari, Faezeh; Mehrinejad Khotbehsara, Mojdeh; Mohseni, Ehsan; Cui, Hongzhi

2017-01-01

In this study, the effects of nano-CuO (NC) on engineering properties of fibre-reinforced mortars incorporating metakaolin (MK) were investigated. The effects of polypropylene fibre (PP) were also examined. A total of twenty-six mixtures were prepared. The experimental results were compared with numerical results obtained by adaptive neuro-fuzzy inference system (ANFIS) and Primal Estimated sub-GrAdient Solver for SVM (Pegasos) algorithm. Scanning Electron Microscope (SEM) was also employed to investigate the microstructure of the cement matrix. The mechanical test results showed that both compressive and flexural strengths of cement mortars decreased with the increase of MK content, however the strength values increased significantly with increasing NC content in the mixture. The water absorption of samples decreased remarkably with increasing NC particles in the mixture. When PP fibres were added, the strengths of cement mortars were further enhanced accompanied with lower water absorption values. The addition of 2 wt % and 3 wt % nanoparticles in cement mortar led to a positive contribution to strength and resistance to water absorption. Mixture of PP-MK10NC3 indicated the best results for both compressive and flexural strengths at 28 and 90 days. SEM images illustrated that the morphology of cement matrix became more porous with increasing MK content, but the porosity reduced with the inclusion of NC. In addition, it is evident from the SEM images that more cement hydration products adhered onto the surface of fibres, which would improve the fibre–matrix interface. The numerical results obtained by ANFIS and Pegasos were close to the experimental results. The value of R2 obtained for each data set (validate, test and train) was higher than 0.90 and the values of mean absolute percentage error (MAPE) and the relative root mean squared error (PRMSE) were near zero. The ANFIS and Pegasos models can be used to predict the mechanical properties and water absorptions of fibre-reinforced mortars with MK and NC. PMID:29065559

Laboratory investigation of air-void systems produced by air-entraining admixtures in fresh and hardened mortar.

DOT National Transportation Integrated Search

2006-01-01

The air-void systems produced by two commercially available air-entraining admixtures (AEA), one a vinsol resin formulation and the other a tall oil formulation, were studied in mortars. Mortars were composed of four different portland cements and tw...

Rheology of Carbon Fibre Reinforced Cement-Based Mortar

NASA Astrophysics Data System (ADS)

Banfill, Phillip F. G.; Starrs, Gerry; McCarter, W. John

2008-07-01

Carbon fibre reinforced cement based materials (CFRCs) offer the possibility of fabricating "smart" electrically conductive materials. Rheology of the fresh mix is crucial to satisfactory moulding and fresh CFRC conforms to the Bingham model with slight structural breakdown. Both yield stress and plastic viscosity increase with increasing fibre length and volume concentration. Using a modified Viskomat NT, the concentration dependence of CFRC rheology up to 1.5% fibre volume is reported.

Use of industrial waste for the manufacturing of sustainable building materials.

PubMed

Sugrañez, Rafael; Cruz-Yusta, Manuel; Mármol, Isabel; Martín, Francisco; Morales, Julián; Sánchez, Luis

2012-04-01

Presently, appropriate waste management is one of the main requisites for sustainable development; this task is tackled by the material construction industry. The work described herein is focused on the valorization of granite waste through incorporation, as a filler-functional admixture, into cement-based mortar formulations. The main components of the waste are SiO(2) (62.1 %), Al(2)O(3) (13.2 %), Fe(2)O(3) (10.1 %), and CaO (4.6 %). The presence of iron oxides is used to develop the photocatalytic properties of the waste. Following heating at 700 °C, α-Fe(2)O(3) forms in the waste. The inclusion of the heated sample as a filler admixture in a cement-based mortar is possible. Moreover, this sample exhibits a moderate ability in the photodegradation of organic dye solutions. Also, the plastering mortars, in which the heated samples have been used, show self-cleaning properties. The preparation of sustainable building materials is demonstrated through the adequate reuse of the granite waste. Copyright © 2012 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

Compressive strength of concrete and mortar containing fly ash

DOEpatents

Liskowitz, J.W.; Wecharatana, M.; Jaturapitakkul, C.; Cerkanowicz, A.E.

1997-04-29

The present invention relates to concrete, mortar and other hardenable mixtures comprising cement and fly ash for use in construction. The invention includes a method for predicting the compressive strength of such a hardenable mixture, which is very important for planning a project. The invention also relates to hardenable mixtures comprising cement and fly ash which can achieve greater compressive strength than hardenable mixtures containing only concrete over the time period relevant for construction. In a specific embodiment, a formula is provided that accurately predicts compressive strength of concrete containing fly ash out to 180 days. In other specific examples, concrete and mortar containing about 15% to 25% fly ash as a replacement for cement, which are capable of meeting design specifications required for building and highway construction, are provided. Such materials can thus significantly reduce construction costs. 33 figs.

Compressive strength of concrete and mortar containing fly ash

DOEpatents

Liskowitz, J.W.; Wecharatana, M.; Jaturapitakkul, C.; Cerkanowicz, A.E.

1998-12-29

The present invention relates to concrete, mortar and other hardenable mixtures comprising cement and fly ash for use in construction. The invention includes a method for predicting the compressive strength of such a hardenable mixture, which is very important for planning a project. The invention also relates to hardenable mixtures comprising cement and fly ash which can achieve greater compressive strength than hardenable mixtures containing only concrete over the time period relevant for construction. In a specific embodiment, a formula is provided that accurately predicts compressive strength of concrete containing fly ash out to 180 days. In other specific examples, concrete and mortar containing about 15% to 25% fly ash as a replacement for cement, which are capable of meeting design specification required for building and highway construction, are provided. Such materials can thus significantly reduce construction costs. 33 figs.

Compressive strength of concrete and mortar containing fly ash

DOEpatents

Liskowitz, John W.; Wecharatana, Methi; Jaturapitakkul, Chai; Cerkanowicz, deceased, Anthony E.

1997-01-01

The present invention relates to concrete, mortar and other hardenable mixtures comprising cement and fly ash for use in construction. The invention includes a method for predicting the compressive strength of such a hardenable mixture, which is very important for planning a project. The invention also relates to hardenable mixtures comprising cement and fly ash which can achieve greater compressive strength than hardenable mixtures containing only concrete over the time period relevant for construction. In a specific embodiment, a formula is provided that accurately predicts compressive strength of concrete containing fly ash out to 180 days. In other specific examples, concrete and mortar containing about 15% to 25% fly ash as a replacement for cement, which are capable of meeting design specifications required for building and highway construction, are provided. Such materials can thus significantly reduce construction costs.

Compressive strength of concrete and mortar containing fly ash

DOEpatents

Liskowitz, John W.; Wecharatana, Methi; Jaturapitakkul, Chai; Cerkanowicz, deceased, Anthony E.

1998-01-01

The present invention relates to concrete, mortar and other hardenable mixtures comprising cement and fly ash for use in construction. The invention includes a method for predicting the compressive strength of such a hardenable mixture, which is very important for planning a project. The invention also relates to hardenable mixtures comprising cement and fly ash which can achieve greater compressive strength than hardenable mixtures containing only concrete over the time period relevant for construction. In a specific embodiment, a formula is provided that accurately predicts compressive strength of concrete containing fly ash out to 180 days. In other specific examples, concrete and mortar containing about 15% to 25% fly ash as a replacement for cement, which are capable of meeting design specification required for building and highway construction, are provided. Such materials can thus significantly reduce construction costs.

Application of micromechanics to the characterization of mortar by ultrasound.

PubMed

Hernández, M G; Anaya, J J; Izquierdo, M A G; Ullate, L G

2002-05-01

Mechanical properties of concrete and mortar structures can be estimated by ultrasonic non-destructive testing. When the ultrasonic velocity is known, there are standardized methods based on considering the concrete a homogeneous material. Cement composites, however, are heterogeneous and porous, and have a negative effect on the mechanical properties of structures. This work studies the impact of porosity on mechanical properties by considering concrete a multiphase material. A micromechanical model is applied in which the material is considered to consist of two phases: a solid matrix and pores. From this method, a set of expressions is obtained that relates the acoustic velocity and Young's modulus of mortar. Experimental work is based on non-destructive and destructive procedures over mortar samples whose porosity is varied. A comparison is drawn between micromechanical and standard methods, showing positive results for the method here proposed.

Compressive and flexural strength of high strength phase change mortar

NASA Astrophysics Data System (ADS)

Qiao, Qingyao; Fang, Changle

2018-04-01

High-strength cement produces a lot of hydration heat when hydrated, it will usually lead to thermal cracks. Phase change materials (PCM) are very potential thermal storage materials. Utilize PCM can help reduce the hydration heat. Research shows that apply suitable amount of PCM has a significant effect on improving the compressive strength of cement mortar, and can also improve the flexural strength to some extent.

Aging and Curing Temperature Effects on Compressive Strength of Mortar Containing Lime Stone Quarry Dust and Industrial Granite Sludge.

PubMed

Amin, Muhammad Nasir; Khan, Kaffayatullah; Saleem, Muhammad Umair; Khurram, Nauman; Niazi, Muhammad Umar Khan

2017-06-11

In this study, the researchers investigated the potential use of locally available waste materials from the lime stone quarry and the granite industry as a partial replacement of cement. Quarry sites and granite industry in the eastern province of Saudi Arabia produces tons of powder wastes in the form of quarry dust (QD) and granite sludge (GS), respectively, causing serious environmental problems along with frequent dust storms in the area. According to ASTM C109, identical 50-mm3 specimens were cast throughout this study to evaluate the compressive strength development of mortars (7, 28 and 91 days) containing these waste materials. Experimental variables included different percentage replacement of cement with waste materials (GS, QD), fineness of GS, various curing temperatures (20, 40 and 60 °C as local normal and hot environmental temperatures) and curing moisture (continuously moist and partially moist followed by air curing). Finally, the results of mortar containing waste materials were compared to corresponding results of control mortar (CM) and mortar containing fly ash (FA). The test results indicated that under normal curing (20 °C, moist cured), the compressive strength of mortar containing the different percentage of waste materials (QD, GS, FA and their combinations) remained lower than that of CM at all ages. However, the compressive strength of mortar containing waste materials slightly increased with increased fineness of GS and significantly increased under high curing temperatures. It was recommended that more fineness of GS be achieved to use its high percentage replacement with cement (30% or more) incorporating local environmental conditions.

Aging and Curing Temperature Effects on Compressive Strength of Mortar Containing Lime Stone Quarry Dust and Industrial Granite Sludge

PubMed Central

Amin, Muhammad Nasir; Khan, Kaffayatullah; Saleem, Muhammad Umair; Khurram, Nauman; Niazi, Muhammad Umar Khan

2017-01-01

In this study, the researchers investigated the potential use of locally available waste materials from the lime stone quarry and the granite industry as a partial replacement of cement. Quarry sites and granite industry in the eastern province of Saudi Arabia produces tons of powder wastes in the form of quarry dust (QD) and granite sludge (GS), respectively, causing serious environmental problems along with frequent dust storms in the area. According to ASTM C109, identical 50-mm3 specimens were cast throughout this study to evaluate the compressive strength development of mortars (7, 28 and 91 days) containing these waste materials. Experimental variables included different percentage replacement of cement with waste materials (GS, QD), fineness of GS, various curing temperatures (20, 40 and 60 °C as local normal and hot environmental temperatures) and curing moisture (continuously moist and partially moist followed by air curing). Finally, the results of mortar containing waste materials were compared to corresponding results of control mortar (CM) and mortar containing fly ash (FA). The test results indicated that under normal curing (20 °C, moist cured), the compressive strength of mortar containing the different percentage of waste materials (QD, GS, FA and their combinations) remained lower than that of CM at all ages. However, the compressive strength of mortar containing waste materials slightly increased with increased fineness of GS and significantly increased under high curing temperatures. It was recommended that more fineness of GS be achieved to use its high percentage replacement with cement (30% or more) incorporating local environmental conditions. PMID:28772999

Magnetic susceptibility and magnetic resonance measurements of the moisture content and hydration condition of a magnetic mixture material

DOE Office of Scientific and Technical Information (OSTI.GOV)

Tsukada, K., E-mail: tsukada@cc.okayama-u.ac.jp; Kusaka, T.; Saari, M. M.

2014-05-07

We developed a magnetic measurement method to measure the moisture content and hydration condition of mortar as a magnetic mixture material. Mortar is a mixture of Portland cement, sand, and water, and these materials exhibit different magnetic properties. The magnetization–magnetic field curves of these components and of mortars with different moisture contents were measured, using a specially developed high-temperature-superconductor superconducting quantum interference device. Using the differences in magnetic characteristics, the moisture content of mortar was measured at the ferromagnetic saturation region over 250 mT. A correlation between magnetic susceptibility and moisture content was successfully established. After Portland cement and water aremore » mixed, hydration begins. At the early stage of the hydration/gel, magnetization strength increased over time. To investigate the magnetization change, we measured the distribution between bound and free water in the mortar in the early stage by magnetic resonance imaging (MRI). The MRI results suggest that the amount of free water in mortar correlates with the change in magnetic susceptibility.« less

[Microbial settlement of paint- and building-materials in the sphere of drinking water. 9. Communication: experimental examination of cement mortar for the lining with tiles (author's transl)].

PubMed

Schoenen, D; Thofern, E

1981-12-01

The observation of a microbial growth in form of macrocolonies upon the joints of a tiled drinking water reservoir caused the microbiological testing of different pure mineral and some plastic containing cement mortar. Besides the conditions allowing the growth of macrocolonies on tiled plates with a construction like in a reservoir were examined.

WATER QUALITY AND TREATMENT CONSIDERATIONS FOR CEMENT-LINED AND A-C PIPE

EPA Science Inventory

Both cement mortar lined (CML) and asbestos-cement pipes (A-C) are widely used in many water systems. Cement linings are also commonly applied in-situ after pipe cleaning, usually to prevent the recurrence of red water or tuberculation problems. Unfortunately, little consideratio...

Analysis of Bending Strength of Resin Mortars That Are at Risk of Long-Term Exposure to Environmental Corrosives

NASA Astrophysics Data System (ADS)

Debska, Bernardeta; Licholai, Lech

2017-12-01

The results of the article are part of an extensive research on new building materials including cement-free polymer composites where the binder is epoxy resin modified with glycolyzates obtained from poly (ethylene terephthalate) waste (PET). The investigation conducted con-firmed that there is a possibility of using waste materials in the production of mortar. Since they have always been an environmental problem, their utilization will help to apply the principles of sustainable development in the processes of obtaining new materials. The article discusses the results of a study of flexural strength of polymer mortars. Mortar specimens modified with propylene glycol and PET waste based glycolyzate were exposed to a 10% NaCl solution and their strength parameters were then examined after one month, six months and twelve months of immersion in this aggressive medium. The same characteristics were also determined for specimens that were not exposed to the NaCl solution. The results were presented as the trend function. The sections of the curve corresponding to the particular periods of exposure in aggressive medium vary in shape. Due to this, an attempt was made to adjust the spline function to the experimental data. The composites obtained show a deterioration in their strength properties which grows with the extension of their exposure to a corrosive medium. However, the chemical corrosion resistance of the mortars under investigation can be considered very good as it is still much higher than that of conventional cement mortars. Even after a year exposure to a corrosive substance, the mortars obtained still show high mean flexural strength values which equal about 30 MPa.

Effects of the restoration mortar on chalk stone buildings

NASA Astrophysics Data System (ADS)

Ion, R. M.; Teodorescu, S.; Ştirbescu, R. M.; Dulamă, I. D.; Şuică-Bunghez, I. R.; Bucurică, I. A.; Fierăscu, R. C.; Fierscu, I.; Ion, M. L.

2016-06-01

The monument buildings as components of cultural heritage are exposed to degradation of surfaces and chemical and mechanical degradation, often associated to soiling and irreversible deterioration of the building. In many conservative and restorative works, a cement-based mortar was used without knowing all the adverse effects of this material on the building. This paper deals with the study of the effects of natural cement used in restorative works in the particular case of the Basarabi-Murfatlar Churches Ensemble. Cement-based materials exposed to sulfate present in the chalk stone - gypsum (CaSO4.2H2O), can induce signs of deterioration, due to ettringite ([Ca3Al (OH)612H2O]2(SO4)32H2O) or thaumasite (Ca3[Si(OH)612H2O](CO3)SO4) formation. These phases contribute to strain within the material, inducing expansion, strength loss, spalling and severe degradation. Several combined techniques (XRD, EDXRF, ICP-AES, SEM, EDS, sulphates content, FT-IR and Raman analysis were carried out to put into evidence the effects of them on the building walls.

From Graphene Oxide to Reduced Graphene Oxide: Impact on the Physiochemical and Mechanical Properties of Graphene-Cement Composites.

PubMed

Gholampour, Aliakbar; Valizadeh Kiamahalleh, Meisam; Tran, Diana N H; Ozbakkaloglu, Togay; Losic, Dusan

2017-12-13

Graphene materials have been extensively explored and successfully used to improve performances of cement composites. These formulations were mainly optimized based on different dosages of graphene additives, but with lack of understanding of how other parameters such as surface chemistry, size, charge, and defects of graphene structures could impact the physiochemical and mechanical properties of the final material. This paper presents the first experimental study to evaluate the influence of oxygen functional groups of graphene and defectiveness of graphene structures on the axial tension and compression properties of graphene-cement mortar composites. A series of reduced graphene oxide (rGO) samples with different levels of oxygen groups (high, mild, and low) were prepared by the reduction of graphene oxide (GO) using different concentrations of hydrazine (wt %, 0.1, 0.15, 0.2, 0.3, and 0.4%) and different reduction times (5, 10, 15, 30, and 60 min) and were added to cement mortar composites at an optimal dosage of 0.1%. A series of characterization methods including scanning electron microscopy, energy-dispersive X-ray spectroscopy, X-ray diffraction, thermogravimetric analysis, and Fourier transform infrared spectroscopy were performed to determine the distribution and mixing of the prepared rGO in the cement matrix and were correlated with the observed mechanical properties of rGO-cement mortar composites. The measurement of the axial tension and compression properties revealed that the oxygen level of rGO additives has a significant influence on the mechanical properties of cement composites. An addition of 0.1% rGO prepared by 15 min reduction and 0.2% (wt %) hydrazine with mild level of oxygen groups resulted in a maximum enhancement of 45.0 and 83.7%, respectively, in the 28-day tensile and compressive strengths in comparison with the plain cement mortar and were higher compared to the composite prepared with GO (37.5 and 77.7%, respectively). These results indicate that there is a strong influence of the level of oxygen groups and crystallinity of graphene structures on the physiochemical and mechanical properties. The influence of these two parameters are interconnected and their careful balancing is required to provide an optimum level of oxygen groups on rGO sheets to ensure that there is sufficient bonding between the calcium silicate hydrate (C-S-H) components in the cement matrix and minimum level of defects and higher crystallinity of graphene structures, which will improve the mechanical properties of the composite. Finding the optimized balance between these two parameters is required to formulate graphene cement composites with the highest performance.

Rheological and Mechanical Response Modifications for a Self-Leveling Mortar

NASA Astrophysics Data System (ADS)

Katsiadramis, N. J.; Sotiropoulou, A. B.; Pandermarakis, Z. G.

2010-06-01

In many cases cement based materials demand a higher flowability and workability and this conventionally can’t be done without loss of its strength, due to the fact that the common practice to increase the workability is the addition of water. But, nowadays using a third generation superplasticizer (SP) we can achieve the desire flowability without loss of its strength. The action of superplastisizers is to spread efficiently the cement grains and so to wetting better the cement grains giving a more homogeneous mixture with higher strength. Nine different mixtures were prepared adding a small percentage of SP (1%). The conditions to get a self levelling mortar, have to do not only with rheological but also with mechanical demands. The bending and compression test gave the achieving mechanical strength whereas their rheological response came through slump flow and v-funnel flow tests. With the help of a small amount of stabilizer we obtain a robust mixture that deserves the desire response at the field too.

Durability of Waste Glass Flax Fiber Reinforced Mortar

NASA Astrophysics Data System (ADS)

Aly, M.; Hashmi, M. S. J.; Olabi, A. G.; Messeiry, M.

2011-01-01

The main concern for natural fibre reinforced mortar composites is the durability of the fibres in the alkaline environment of cement. The composites may undergo a reduction in strength as a result of weakening of the fibres by a combination of alkali attack and fibre mineralisation. In order to enhance the durability of natural fiber reinforced cement composites several approaches have been studied including fiber impregnation, sealing of the matrix pore system and reduction of matrix alkalinity through the use of pozzolanic materials. In this study waste glass powder was used as a pozzolanic additive to improve the durability performance of flax fiber reinforced mortar (FFRM). The durability of the FFRM was studied by determining the effects of ageing in water and exposure to wetting and drying cycles; on the microstructures and flexural behaviour of the composites. The mortar tests demonstrated that the waste glass powder has significant effect on improving the durability of FFRM.

Pozzolanic Activity Assessment of LUSI (LUmpur SIdoarjo) Mud in Semi High Volume Pozzolanic Mortar

PubMed Central

Hardjito, Djwantoro; Antoni; Wibowo, Gunadi M.; Christianto, Danny

2012-01-01

LUSI mud obtained from the mud volcano in Sidoarjo, Indonesia, is a viable aluminosilicate material to be utilized as pozzolanic material. LUSI is an abbreviation of the local name of the mud, i.e., Lumpur Sidoarjo, meaning Sidoarjo mud. This paper reports the results of an investigation to assess the pozzolanic activity of LUSI mud, especially in semi high volume pozzolanic mortar. In this case, the amount of mud incorporated is between 30% to 40% of total cementitious material, by mass. The content of SiO2 in the mud is about 30%, whilst the total content of SiO2, Fe2O3 and Al2O3 is more than 70%. Particle size and degree of partial cement replacement by treated LUSI mud affect the compressive strength, the strength activity index (SAI), the rate of pozzolanic activity development, and the workability of mortar incorporating LUSI mud. Manufacturing semi high volume LUSI mud mortar, up to at least 40% cement replacement, is a possibility, especially with a smaller particle size of LUSI mud, less than 63 μm. The use of a larger percentage of cement replacement by LUSI mud does not show any adverse effect on the water demand, as the flow of the fresh mortar increased with the increase of percentage of LUSI mud usage.

Corrosion effect of microorganisms and their metabolite on cement mortar lined pipelines in reclaimed water distribution systems

NASA Astrophysics Data System (ADS)

Yang, Fan; Chen, Minning

2018-06-01

The reclaimed water containing high salinity, great amounts of organic matters and high nutrients can easily lead to growth of biofilms in reclaimed water distribution systems (RWDSs). The microbes colonize the cement surface and microbial metabolites can cause cement biodeterioration. To understand the effect of microbial involvement in the degradation, this study investigated the transformation characteristics of cement-mortar lining and microbial biomass in the simulated RWDS for 1 year by X-ray diffractometer (XRD), X-Ray Fluorescenc (XRF), Heterophic bacteria count (HPC) and DAPI staining. Microbial metabolites were analyzed by GC/MS. The result shows that the carbonation reaction took place in the surface of the eroded cement-mortar lining where the content of CaCO3 was continuously increasing while the content of hydrated compounds were decreasing. The depositing layer of CaSO4·2H2O, CaAl2Si2O8·4H2O and Mg4Al2(OH)14·3H2O on the lining surface were formed by minerals such as Ca, Si, Al and Mg lost from the degraded hydrated compounds. Microbial biomass in the RWDS has maintained an increasing trend during the study. The main microbial metabolites of the biofilm on the cement surface are fatty acids, amino acids, and carbohydrate.

Decontamination of Bacillus spores adhered to iron and cement-mortar drinking water infrastructure in a model system using disinfectants.

PubMed

Szabo, Jeffrey G; Meiners, Greg; Heckman, Lee; Rice, Eugene W; Hall, John

2017-02-01

Decontamination of Bacillus spores adhered to common drinking water infrastructure surfaces was evaluated using a variety of disinfectants. Corroded iron and cement-mortar lined iron represented the infrastructure surfaces, and were conditioned in a 23 m long, 15 cm diameter (75 ft long, 6 in diameter) pilot-scale drinking water distribution pipe system. Decontamination was evaluated using increased water velocity (flushing) alone at 0.5 m s -1 (1.7 ft s -1 ), as well as free chlorine (5 and 25 mg L -1 ), monochloramine (25 mg L -1 ), chlorine dioxide (5 and 25 mg L -1 ), ozone (2.0 mg L -1 ), peracetic acid 25 mg L -1 ) and acidified nitrite (0.1 mol L -1 at pH 2 and 3), all followed by flushing at 0.3 m s -1 (1 ft s -1 ). Flushing alone reduced the adhered spores by 0.5 and 2.0 log 10 from iron and cement-mortar, respectively. Log 10 reduction on corroded iron pipe wall coupons ranged from 1.0 to 2.9 at respective chlorine dioxide concentrations of 5 and 25 mg L -1 , although spores were undetectable on the iron surface during disinfection at 25 mg L -1 . Acidified nitrite (pH 2, 0.1 mol L -1 ) yielded no detectable spores on the iron surface during the flushing phase after disinfection. Chlorine dioxide was the best performing disinfectant with >3.0 log 10 removal from cement-mortar at 5 and 25 mg L -1 . The data show that free chlorine, monochloramine, ozone and chlorine dioxide followed by flushing can reduce adhered spores by > 3.0 log 10 on cement-mortar. Published by Elsevier Ltd.

The Promotion Strategy of Green Construction Materials: A Path Analysis Approach.

PubMed

Huang, Chung-Fah; Chen, Jung-Lu

2015-10-14

As one of the major materials used in construction, cement can be very resource-consuming and polluting to produce and use. Compared with traditional cement processing methods, dry-mix mortar is more environmentally friendly by reducing waste production or carbon emissions. Despite the continuous development and promotion of green construction materials, only a few of them are accepted or widely used in the market. In addition, the majority of existing research on green construction materials focuses more on their physical or chemical characteristics than on their promotion. Without effective promotion, their benefits cannot be fully appreciated and realized. Therefore, this study is conducted to explore the promotion of dry-mix mortars, one of the green materials. This study uses both qualitative and quantitative methods. First, through a case study, the potential of reducing carbon emission is verified. Then a path analysis is conducted to verify the validity and predictability of the samples based on the technology acceptance model (TAM) in this study. According to the findings of this research, to ensure better promotion results and wider application of dry-mix mortar, it is suggested that more systematic efforts be invested in promoting the usefulness and benefits of dry-mix mortar. The model developed in this study can provide helpful references for future research and promotion of other green materials.

Influence of Titanium Dioxide Nanoparticles on the Sulfate Attack upon Ordinary Portland Cement and Slag-Blended Mortars

PubMed Central

Atta-ur-Rehman; Qudoos, Abdul; Kim, Hong Gi

2018-01-01

In this study, the effects of titanium dioxide (TiO2) nanoparticles on the sulfate attack resistance of ordinary Portland cement (OPC) and slag-blended mortars were investigated. OPC and slag-blended mortars (OPC:Slag = 50:50) were made with water to binder ratio of 0.4 and a binder to sand ratio of 1:3. TiO2 was added as an admixture as 0%, 3%, 6%, 9% and 12% of the binder weight. Mortar specimens were exposed to an accelerated sulfate attack environment. Expansion, changes in mass and surface microhardness were measured. Scanning Electron Microscopy (SEM), Energy Dispersive Spectroscopy (EDS), X-ray Diffraction (XRD), Thermogravimetry Analysis (TGA) and Differential Scanning Calorimetry (DSC) tests were conducted. The formation of ettringite and gypsum crystals after the sulfate attack were detected. Both these products had caused crystallization pressure in the microstructure of mortars and deteriorated the mortars. Our results show that the addition of nano-TiO2 accelerated expansion, variation in mass, loss of surface microhardness and widened cracks in OPC and slag-blended mortars. Nano-TiO2 containing slag-blended mortars were more resistant to sulfate attack than nano-TiO2 containing OPC mortars. Because nano-TiO2 reduced the size of coarse pores, so it increased crystallization pressure due to the formation of ettringite and gypsum thus led to more damage under sulfate attack. PMID:29495616

Coupled Effect of Elevated Temperature and Cooling Conditions on the Properties of Ground Clay Brick Mortars

NASA Astrophysics Data System (ADS)

Ali Abd El Aziz, Magdy; Abdelaleem, Salh; Heikal, Mohamed

2013-12-01

When a concrete structure is exposed to fire and cooling, some deterioration in its chemical resistivity and mechanical properties takes place. This deterioration can reach a level at which the structure may have to be thoroughly renovated or completely replaced. In this investigation, four types of cement mortars, ground clay bricks (GCB)/sand namely 0/3, 1/2, 2/1 and 3/0, were used. Three different cement contents were used: 350, 400 and 450 kg/m3. All the mortars were prepared and cured in tap water for 3 months and then kept in laboratory atmospheric conditions up to 6 months. The specimens were subjected to elevated temperatures up to 700°C for 3h and then cooled by three different conditions: water, furnace, and air cooling. The results show that all the mortars subjected to fire, irrespective of cooling mode, suffered a significant reduction in compressive strength. However, the mortars cooled in air exhibited a relativity higher reduction in compressive strength rather than those water or furnace cooled. The mortars containing GCB/sand (3/0) and GCB/sand (1/2) exhibited a relatively higher thermal stability than the others.

Immobilization in cement mortar of chromium removed from water using titania nanoparticles.

PubMed

Husnain, Ahmed; Qazi, Ishtiaq Ahmed; Khaliq, Wasim; Arshad, Muhammad

2016-05-01

Because of the high toxicity of chromium, particularly as Cr (VI), it is removed from industrial effluents before their discharge into water bodies by a variety of techniques, including adsorption. Ultimate disposal of the sludge or the adsorbate, however, is a serious problem. While titania, in nanoparticle form, serves as a very good adsorbent for chromium, as an additive, it also helps to increase the compressive strength of mortar and concrete. Combining these two properties of the material, titania nanoparticles were used to adsorb chromium and then added to mortar up to a concentration of 20% by weight. The compressive strength of the resulting mortar specimens that replaced 15% of cement with chromium laden titania showed an improved strength than that without titania, thus confirming that this material had positive effect on the mortar strength. Leachate tests using the Toxicity Characteristics Leaching Procedure (TCLP) confirmed that the mortar sample chromium leachate was well within the permissible limits. The proposed technique thus offers a safe and viable method for the ultimate disposal of toxic metal wastes, in general, and those laden waste chromium, in particular. Copyright © 2016 Elsevier Ltd. All rights reserved.

Durability of traditional plasters with respect to blast furnace slag-based plaster

DOE Office of Scientific and Technical Information (OSTI.GOV)

Cerulli, T.; Pistolesi, C.; Maltese, C.

2003-09-01

Blast furnace slag is a residue of steel production. It is a latent hydraulic binder and is normally used to improve the durability of concrete and mortars. Slag could be also used as rendering mortar for masonry and old buildings. Today, cement and hydraulic lime are the most popular hydraulic binders used to make plasters. They are characterised by a low durability when exposed to the action of chemical and physical agents. The aim of this study was to provide a comparison between the physical-mechanical properties of some renders made with ordinary Portland cement, hydraulic lime, or slag. Furthermore, anmore » investigation was carried out to analyse mortar resistance to several aggressive conditions like acid attack, freezing and thawing cycles, abrasion, sulphate aggression, cycles in ultraviolet screening device, and salt diffusion. The specimens, after chemical attack, have been characterised from the chemical-physical [specific surface according to the BET (Brunauer-Emmet-Teller) method], crystal-chemical (X-ray diffraction, XRD), and morphological (scanning electron microscopy, SEM) points of view.« less

Leaching behaviour, mechanical and durability properties of mortar containing municipal incineration bottom ash

NASA Astrophysics Data System (ADS)

Morales Hernandez, Maria B.

The review of municipal solid waste (MSW) management scheme has indicated that the amount of MSW sent to incineration plants will increase in the UK in coming years. Therefore, the amount of municipal solid waste incineration (MSWI) residues generated will increase significantly. MSWI residues are divided into MSWI fly ash (MSWI-FA) and MSWI bottom ash (MSWI-BA). MSWI-FA is classified as hazardous residue thereby requires special treatment before disposal. MSWI-BA is mostly disposed in landfill sites. MSWI-BA fraction with particle size diameter below approximately 2mm has low engineering properties and may have an adverse effect on the environment due to its high porosity, solubility and leachability of possible toxic compounds. This research programme has investigated new potential uses and leaching behaviour of mortar containing MSWI-BA with particle size diameters below 2.36mm. Fraction of MSWI-BA with particle size diameters (φ) below 2.36 mm (φ <2.36) was divided into different sub-fractions to evaluate their influence on compressive strength of concrete when used as partial replacement of cement or sand. MSWI-BA fraction with φ <212mum (fine fraction) and 212mum < φ2.36mm (coarse fraction) used as partial replacement of cement and sand respectively, showed higher compressive strength compared with the other fractions examined. In addition, replacing sand with the coarse fraction of MSWI-BA exhibited similar or higher strength than the reference mix. Examination of physical and chemical properties of the fine and coarse fractions of MSWI-BA unbound indicated that both fractions had potential to be used as replacement of cement or sand. However, the evaluation of their leaching behaviour suggested that they should be bound in cement-based systems to avoid leaching of potential toxic elements. Evaluation of physical, mechanical and sulfate resistance properties of mortars containing 15% of the fine fraction of MSWI-BA as a partial replacement of cement and 50% of the coarse fraction as partial replacement of sand indicated potential uses in concrete production. In addition, the leachability of mortar specimens containing 15% and 50% of MSWI-BA as partial replacement of cement and sand respectively was significantly reduced when compared to unbound MSWI-BA fractions.

Ternary Blends of High Aluminate Cement, Fly ash and Blast-furnace slag for Sewerage Lining Mortar

NASA Astrophysics Data System (ADS)

Chao, L. C.; Kuo, C. P.

2018-01-01

High aluminate cement (HAC), fly ash (FA) and blast-furnace slag (BFS) have been treated sustainable materials for the use of cement products for wastewater infrastructure due to their capabilities of corrosion resistance. The purpose of this study is to optimize a ternary blend of above mentioned materials for a special type of mortar for sewerage lining. By the using of Taguchi method, four control parameters including water/cementitious material ratio, mix water content, fly ash content and blast-furnace slag content were considered in nine trial mix designs in this study. By evaluating target properties including (1) maximization of compressive strength, (2) maximization of electricity resistance and (3) minimization of water absorption rate, the best possible levels for each control parameter were determined and the optimal mix proportions were verified. Through the implementation of the study, a practical and completed idea for designing corrosion resistive mortar comprising HAC, FA and BSF is provided.

Study on cement mortar and concrete made with sewage sludge ash.

PubMed

Chang, F C; Lin, J D; Tsai, C C; Wang, K S

2010-01-01

This study investigated the feasibility of reusing wastewater sludge ash in construction materials to replace partial materials. Wastewater sludge sampled from thermal power plant was burned into sludge ash at 800°C in the laboratory. The sludge incineration ash has low heavy metal including Pb, Cd, Cr and Cu, so it belongs to general enterprise waste. The chemical composition of sludge incineration ash was summed up in SiO₂, CaO, Fe₂O₃ and MgO. Then the wastewater sludge ash is also found to be a porous material with irregular surface. When the sludge ash was used to replace mortar or concrete cement, its water-adsorption capability will result in the reduction of mortar workability and compressive strength. Cement is being substituted for sludge ash, and 10 percent of sludge ash is more appropriate. Sludge ash is reused to take the place of construction materials and satisfies the requests of standard specification except for higher water absorption.

The use of electrical impedance spectroscopy for monitoring the hydration products of Portland cement mortars with high percentage of pozzolans

DOE Office of Scientific and Technical Information (OSTI.GOV)

Cruz, J.M.; Fita, I.C., E-mail: infifer@fis.upv.es; Soriano, L.

2013-08-15

In this paper, mortars and pastes containing large replacement of pozzolan were studied by mechanical strength, thermogravimetric analysis (TGA), scanning electronic microscopy (SEM), mercury intrusion porosimetry (MIP) and electrical impedance spectroscopy (EIS). The effect of metakaolin (35%) and fly ash (60%) was evaluated and compared with an inert mineral addition (andalusite). The portlandite content was measured, finding that the pozzolanic reaction produced cementing systems with all portlandite fixed. The EIS measurements were analyzed by the equivalent electrical circuit (EEC) method. An EEC with three branches in parallel was applied. The dc resistance was related to the degree of hydration andmore » allowed us to characterize plain and blended mortars. A constant phase element (CPE) quantified the electrical properties of the hydration products located in the solid–solution interface and was useful to distinguish the role of inert and pozzolanic admixtures present in the cement matrix.« less

Numerical simulation of heat and mass transport during hydration of Portland cement mortar in semi-adiabatic and steam curing conditions.

PubMed

Hernandez-Bautista, E; Bentz, D P; Sandoval-Torres, S; de Cano-Barrita, P F J

2016-05-01

A model that describes hydration and heat-mass transport in Portland cement mortar during steam curing was developed. The hydration reactions are described by a maturity function that uses the equivalent age concept, coupled to a heat and mass balance. The thermal conductivity and specific heat of mortar with water-to-cement mass ratio of 0.30 was measured during hydration, using the Transient Plane Source method. The parameters for the maturity equation and the activation energy were obtained by isothermal calorimetry at 23 °C and 38 °C. Steam curing and semi-adiabatic experiments were carried out to obtain the temperature evolution and moisture profiles were assessed by magnetic resonance imaging. Three specimen geometries were simulated and the results were compared with experimental data. Comparisons of temperature had maximum residuals of 2.5 °C and 5 °C for semi-adiabatic and steam curing conditions, respectively. The model correctly predicts the evaporable water distribution obtained by magnetic resonance imaging.

Formulation and characterization of date palm fibers mortar by addition of silica fume

NASA Astrophysics Data System (ADS)

Mokhtari, A.; Kriker, A.; Ouaggad, H.; Merad, N.

2018-05-01

This paper presents the results of experimental investigations of the formulated and characterization of date palm fibers mortar by addition of silica fume. The use of addition mineral is widely used in the production of cements through the world. The objective of this work is to bring our contribution to the recovery of local resources in the occurrence vegetable fibers of date palm to weak cost and from renewable source and integrate it in the filled of building. Date palm fiber are from Ouargla town in south of Algeria. Different mortar mixtures were prepared in which the cement was substitute by 10% of silica fume. The mechanical characteristics (compressive and flexural strength) of date palm fibers mortar by treatment of the matrix by the adding of silica fume were examined. The results obtained have shown that the mortar workability as well as the compressive and flexural strength decreases with increasing the silica fume replacement. The results showed that the use of silica fume enabled to evaluate the flexural strength. However, another treatment of fibers and matrix will be recommended for Improved the characteristics.

Adsorption of cesium on cement mortar from aqueous solutions.

PubMed

Volchek, Konstantin; Miah, Muhammed Yusuf; Kuang, Wenxing; DeMaleki, Zack; Tezel, F Handan

2011-10-30

The adsorption of cesium on cement mortar from aqueous solutions was studied in series of bench-scale tests. The effects of cesium concentration, temperature and contact time on process kinetics and equilibrium were evaluated. Experiments were carried out in a range of initial cesium concentrations from 0.0103 to 10.88 mg L(-1) and temperatures from 278 to 313 K using coupons of cement mortar immersed in the solutions. Non-radioactive cesium chloride was used as a surrogate of the radioactive (137)Cs. Solution samples were taken after set periods of time and analyzed by inductively coupled plasma mass spectroscopy. Depending on the initial cesium concentration, its equilibrium concentration in solution ranged from 0.0069 to 8.837 mg L(-1) while the respective surface concentration on coupons varied from 0.0395 to 22.34 μg cm(-2). Equilibrium test results correlated well with the Freundlich isotherm model for the entire test duration. Test results revealed that an increase in temperature resulted in an increase in adsorption rate and a decrease in equilibrium cesium surface concentration. Among several kinetic models considered, the pseudo-second order reaction model was found to be the best to describe the kinetic test results in the studied range of concentrations. The adsorption activation energy determined from Arrhenius equation was found to be approximately 55.9 kJ mol(-1) suggesting that chemisorption was the prevalent mechanism of interaction between cesium ions and cement mortar. Crown Copyright © 2011. Published by Elsevier B.V. All rights reserved.

The Effect of Graphene Oxide on Cement Mortar

NASA Astrophysics Data System (ADS)

Kjaernsmo, Henrik; Kakay, Samdar; Fossa, Kjell T.; Gronli, John

2018-05-01

This paper investigates the effect of water dispersed- and powder Graphene oxide (GO) nanoparticle on fresh cement mortar, microstructure and mechanical strength after 3,7, and 28 days of curing. These properties were studied by treating the cement mortar with 0.03 wt%, 0.05 wt%, and 0.2 wt% GO of the cement weight combined with 0.8wt % polycarboxylate superplasticizer. The results show that the workability decreases as increasing the content of water dispersed GO. The heat of hydration is increased for both types of GO systems. The percent air content in 0.03 wt% and 0.05 wt% GO is almost constant, but increased from 3.2 % to 4.9 % in 0.2 wt% water dispersed GO. The increased air content has effect on poor compaction and workability. GO has the potential of accelerating the hydration process and enhance the early mechanical strength (3 and 7 days), but the workability seems to diminish the mechanical strength after 28 days of curing, particularly for the highest content of water dispersed GO. No distinct influence of GO on the microstructure. The overall results showed that the impact of water dispersed GO was found out to be higher than the powder GO.

Engineering properties of cement mortar with pond ash in South Korea as construction materials: from waste to concrete

NASA Astrophysics Data System (ADS)

Jung, Sang Hwa; Kwon, Seung-Jun

2013-09-01

Among the wastes from coal combustion product, only fly ash is widely used for mineral mixture in concrete for its various advantages. However the other wastes including bottom ash, so called PA (pond ash) are limitedly reused for reclamation. In this paper, the engineering properties of domestic pond ash which has been used for reclamation are experimentally studied. For this, two reclamation sites (DH and TA) in South Korea are selected, and two domestic PAs are obtained. Cement mortar with two different w/c (water to cement) ratios and 3 different replacement ratios (0%, 30%, and 60%) of sand are prepared for the tests. For workability and physical properties of PA cement mortar, several tests like flow, setting time, and compressive strength are evaluated. Several durability tests including porosity measuring, freezing and thawing, chloride migration, and accelerated carbonation are also performed. Through the tests, PA (especially from DH area) in surface saturated condition is evaluated to have internal curing action which leads to reasonable strength development and durability performances. The results show a potential applicability of PA to concrete aggregate, which can reduce consuming natural resources and lead to active reutilization of coal product waste.

Low-Temperature Curing Strength Enhancement in Cement-Based Materials Containing Limestone Powder.

PubMed

Bentz, Dale P; Stutzman, Paul E; Zunino, Franco

2017-06-01

With the ongoing sustainability movement, the incorporation of limestone powder in cementitious binders for concrete in the U.S. has become a subject of renewed interest. In addition to accelerating the early age hydration reactions of cementitious systems by providing additional surfaces for nucleation and growth of products, limestone powder is also intriguing based on its influence on low-temperature curing. For example, previous results have indicated that the utilization of limestone powder to replace one quarter of the fly ash in a high volume fly ash mixture (40 % to 60 % cement replacement) produces a reduction in the apparent activation energy for setting for temperatures below 25 °C. In the present study, the relationship between heat release and compressive strength of mortars at batching/curing temperatures of 10 °C and 23 °C is investigated. For Portland-limestone cements (PLC) with limestone additions on the order of 10 %, a higher strength per unit heat release is obtained after only 7 d of curing in lime water. Surprisingly, in some cases, the absolute strength of these mortar cubes measured at 7 d is higher when cured at 10 °C than at 23 °C. Solubilities vs. temperature, reaction stoichiometries and enthalpies, and projected phase distributions based on thermodynamic modeling for the cementitious phases are examined to provide some theoretical insight into this strength enhancement. For a subset of the investigated cements, thermogravimetric analysis (TGA), quantitative X-ray diffraction (XRD), and scanning electron microscopy (SEM) are conducted on 7-d paste specimens produced at the two temperatures to examine differences in their reaction rates and the phases produced. The strength enhancement observed in the PLC cements is related to the cement hydration products formed in the presence of carbonates as a function of temperature.

Properties of Cement Mortar and Ultra-High Strength Concrete Incorporating Graphene Oxide Nanosheets.

PubMed

Lu, Liulei; Ouyang, Dong

2017-07-20

In this work, the effect of graphene oxide nanosheet (GONS) additives on the properties of cement mortar and ultra-high strength concrete (UHSC) is reported. The resulting GONS-cement composites were easy to prepare and exhibited excellent mechanical properties. However, their fluidity decreased with increasing GONS content. The UHSC specimens were prepared with various amounts of GONSs (0-0.03% by weight of cement). Results indicated that using 0.01% by weight of cement GONSs caused a 7.82% in compressive strength after 28 days of curing. Moreover, adding GONSs improved the flexural strength and deformation ability, with the increase in flexural strength more than that of compressive strength. Furthermore, field-emission scanning electron microscopy (FE-SEM) was used to observe the morphology of the hardened cement paste and UHSC samples. FE-SEM observations showed that the GONSs were well dispersed in the matrix and the bonding of the GONSs and the surrounding cement matrix was strong. Furthermore, FE-SEM observation indicated that the GONSs probably affected the shape of the cement hydration products. However, the growth space for hydrates also had an important effect on the morphology of hydrates. The true hydration mechanism of cement composites with GONSs needs further study.

Selected Bibliography on Fiber-Reinforced Cement and Concrete.

DTIC Science & Technology

1976-08-01

A listing of 660 references with author index is given for fiber reinforced cement and gypsum matrices, mortars, and concretes. Fiber types include steel, glass, plastic, asbestos, organic, carbon, and others. (Author)

Modeling of Carbon Mortar Color Expression Using Artificial Neural Network.

PubMed

Jang, Hong-Seok; Kim, Ju-Hee; Shuli, Xing; So, Seung-Young

2018-09-01

Colored concrete uses pigments and white Portland cement (WPC) to perform decorative functions together with structural function. Pigments are used in permanent coloring of concrete with colors different from the natural color of the cement or the aggregates with mixing WPC. In this study, an artificial neural networks study was carried out to predict the color evaluation of black mortar using pigment and carbon black. A data set of a laboratory work, in which a total of 9 mortars were produced, was utilized in the Artificial Neural Networks (ANNs) study. The mortar mixture parameters were nine different pigment and carbon black ratios. Each mortar was measured at ten locations on the surface and averaged. Color can be evaluated by measurements of tristimulus values L* , a* and b* , represented in the chromatic space CIELAB. The L* value is a measure of luminosity (0 darkness), from completely opaque (0) to completely transparent (100); a* is a measure of redness (-a* greenness) and b* of yellowness (-b* blueness). ANN model is constructed, trained and tested using these data. The data used in the ANN model are arranged in a format of three input parameters that cover the pigment, carbon black and WPC and, an output parameter which is the color parameters of the black colored mortar. The results showed that ANN can be an alternative approach for the predicting the color parameters using mortar ingredients as input parameters.

[Microbial settlement of paint- and building-materials in the sphere of drinking water. 5. Communication: Macrocolonies on the cement mortar lining in a water main (author's transl)].

PubMed

Schoenen, D

1980-09-01

It is reported a microbial growth in form of macrocolonies on a cement mortar line in a potable water main. Simultaneously an increase of bacterial content in the water could be observed. The bacterial content could be reduced by chlorination, but the microbial growth on the surface of the lining was not suppressed. Macrocolonies could be observed the same as before at the last inspection 6 1/2 years after opening of the main.

Mineral resource of the month: hydraulic cement

USGS Publications Warehouse

van Oss, Hendrik G.

2012-01-01

Hydraulic cements are the binders in concrete and most mortars and stuccos. Concrete, particularly the reinforced variety, is the most versatile of all construction materials, and most of the hydraulic cement produced worldwide is portland cement or similar cements that have portland cement as a basis, such as blended cements and masonry cements. Cement typically makes up less than 15 percent of the concrete mix; most of the rest is aggregates. Not counting the weight of reinforcing media, 1 ton of cement will typically yield about 8 tons of concrete.

Antimicrobial mortar surfaces for the improvement of hygienic conditions.

PubMed

De Muynck, W; De Belie, N; Verstraete, W

2010-01-01

To evaluate the effectiveness of various antimicrobial mortar formulations in inhibiting the growth of a selection of pathogens of environmental and hygienic concern. Mortar prisms containing triclosan-incorporated fibres or different concentrations of silver copper zeolites were incubated with Escherichia coli, Listeria monocytogenes, Salmonella enterica or Staphylococcus aureus at 4 or 20 degrees C for 24 h. From plate counting, a substantial bactericidal effect (>4 log units) could only be observed for the mortar specimens containing more than 3% zeolites on cement weight base, the effect being more pronounced at 20 degrees C compared to 4 degrees C. No inhibitory effect could be observed for mortar specimens containing antimicrobial fibres. Adenosinetriphosphate (ATP) measurements allowed for a rapid indication of the occurrence of antimicrobial activity. In order to obtain a bactericidal effect on mortar surfaces, concentrations of silver copper zeolites of more then 3% are required. To our knowledge, this is the first study in which the effectiveness of various antimicrobial mortar mixtures towards the inhibition of pathogens has been evaluated in a quantitative way. Antimicrobial concrete mixtures can be used for the improvement of the hygienic conditions in a variety of environments.

Durability of waste glass flax fiber reinforced mortar

DOE Office of Scientific and Technical Information (OSTI.GOV)

Aly, M.; Hashmi, M. S. J.; Olabi, A. G.

2011-01-17

The main concern for natural fibre reinforced mortar composites is the durability of the fibres in the alkaline environment of cement. The composites may undergo a reduction in strength as a result of weakening of the fibres by a combination of alkali attack and fibre mineralisation. In order to enhance the durability of natural fiber reinforced cement composites several approaches have been studied including fiber impregnation, sealing of the matrix pore system and reduction of matrix alkalinity through the use of pozzolanic materials. In this study waste glass powder was used as a pozzolanic additive to improve the durability performancemore » of flax fiber reinforced mortar (FFRM). The durability of the FFRM was studied by determining the effects of ageing in water and exposure to wetting and drying cycles; on the microstructures and flexural behaviour of the composites. The mortar tests demonstrated that the waste glass powder has significant effect on improving the durability of FFRM.« less

Characterization of methacrylated polysaccharides in combination with amine-based monomers for application in mortar.

PubMed

Mignon, Arn; Devisscher, Dries; Vermeulen, Jolien; Vagenende, Maxime; Martins, José; Dubruel, Peter; De Belie, Nele; Van Vlierberghe, Sandra

2017-07-15

Smart pH-responsive superabsorbent polymers (SAPs) could be useful for self-healing of cracks in mortar. They will swell minimally during the alkaline conditions of mixing, leading to only small macro-pores but will swell stronger with a lower pH when water enters the cracks. As such, polysaccharides (alginate, chitosan and agarose) were methacrylated and cross-linked with amine-based monomers (dimethylaminoethyl methacrylate and dimethylaminopropyl methacrylamide) to induce a varying pH-sensitivity. These materials showed a strong cross-linking efficiency and induced moisture uptake capacities up to 122% at 95% relative humidity with a negligible hysteresis. Additionally, interesting pH-responsive swelling capacities were obtained, especially for SAPs based on chitosan and agarose with values up to 110gwater/gSAP. Most of these materials showed limited hydrolysis in cement filtrate solutions, making them very promising for use in mortar. Copyright © 2017 Elsevier Ltd. All rights reserved.

The Promotion Strategy of Green Construction Materials: A Path Analysis Approach

PubMed Central

Huang, Chung-Fah; Chen, Jung-Lu

2015-01-01

As one of the major materials used in construction, cement can be very resource-consuming and polluting to produce and use. Compared with traditional cement processing methods, dry-mix mortar is more environmentally friendly by reducing waste production or carbon emissions. Despite the continuous development and promotion of green construction materials, only a few of them are accepted or widely used in the market. In addition, the majority of existing research on green construction materials focuses more on their physical or chemical characteristics than on their promotion. Without effective promotion, their benefits cannot be fully appreciated and realized. Therefore, this study is conducted to explore the promotion of dry-mix mortars, one of the green materials. This study uses both qualitative and quantitative methods. First, through a case study, the potential of reducing carbon emission is verified. Then a path analysis is conducted to verify the validity and predictability of the samples based on the technology acceptance model (TAM) in this study. According to the findings of this research, to ensure better promotion results and wider application of dry-mix mortar, it is suggested that more systematic efforts be invested in promoting the usefulness and benefits of dry-mix mortar. The model developed in this study can provide helpful references for future research and promotion of other green materials. PMID:28793613

Selected Bibliography on Fiber-Reinforced Cement and Concrete. Supplement number 1.

DTIC Science & Technology

1977-09-01

A listing of 156 additional references with author index is given for fiber-reinforced cement and gypsum matrices, mortars, and concretes. Fiber types include steel, glass, plastic, asbestos, organic, carbon, and others. (Author)

Selected Bibliography on Fiber-Reinforced Cement and Concrete. Supplement Number 2.

DTIC Science & Technology

1979-07-01

A listing of 471 additional references with author index is given for fiber-reinforced cement and gypsum matrices, mortars, and concretes. Fiber types include steel, glass, plastic, asbestos, organic, carbon, and others. (Author)

Study of Experiment on Rock-like Material Consist of fly-ash, Cement and Mortar

NASA Astrophysics Data System (ADS)

Nan, Qin; Hongwei, Wang; Yongyan, Wang

2018-03-01

Study the uniaxial compression test of rock-like material consist of coal ash, cement and mortar by changing the sand cement ratio, replace of fine coal, grain diameter, water-binder ratio and height-diameter ratio. We get the law of four factors above to rock-like material’s uniaxial compression characteristics and the quantitative relation. The effect law can be sum up as below: sample’s uniaxial compressive strength and elasticity modulus tend to decrease with the increase of sand cement ratio, replace of fine coal and water-binder ratio, and it satisfies with power function relation. With high ratio increases gradually, the uniaxial compressive strength and elastic modulus is lower, and presents the inverse function curve; Specimen tensile strength decreases gradually with the increase of fly ash. By contrast, uniaxial compression failure phenomenon is consistent with the real rock common failure pattern.

Development of shrinkage resistant microfibre-reinforced cement-based composites

NASA Astrophysics Data System (ADS)

Hamedanimojarrad, P.; Adam, G.; Ray, A. S.; Thomas, P. S.; Vessalas, K.

2012-06-01

Different shrinkage types may cause serious durability dilemma on restrained concrete parts due to crack formation and propagation. Several classes of fibres are used by concrete industry in order to reduce crack size and crack number. In previous studies, most of these fibre types were found to be effective in reducing the number and sizes of the cracks, but not in shrinkage strain reduction. This study deals with the influence of a newly introduced type of polyethylene fibre on drying shrinkage reduction. The novel fibre is a polyethylene microfibre in a new geometry, which is proved to reduce the amount of total shrinkage in mortars. This special hydrophobic polyethylene microfibre also reduces moisture loss of mortar samples. The experimental results on short and long-term drying shrinkage as well as on several other properties are reported. The hydrophobic polyethylene microfibre showed promising improvement in shrinkage reduction even at very low concentrations (0.1% of cement weight).

Radioactively contaminated electric arc furnace dust as an addition to the immobilization mortar in low- and medium-activity repositories.

PubMed

Castellote, Marta; Menéndez, Esperanza; Andrade, Carmen; Zuloaga, Pablo; Navarro, Mariano; Ordóñez, Manuel

2004-05-15

Electric arc furnace dust (EAFD), generated by the steel-making industry, is in itself an intrinsic hazardous waste; however, the case may also be that scrap used in the process is accidentally contaminated by radioactive elements such as cesium. In this case the resulting EAFD is to be handled as radioactive waste, being duly confined in low- and medium-activity repositories (LMAR). What this paper studies is the reliability of using this radioactive EAFD as an addition in the immobilization mortar of the containers of the LMAR, that is, from the point of view of the durability. Different mixes of mortar containing different percentages of EAFD have been subjected to flexural and compressive strength, initial and final setting time, XRD study, total porosity and pore size distribution, determination of the chloride diffusion coefficient, dimensional stability tests, hydration heat, workability of the fresh mix, and leaching behavior. What is deduced from the results is that for the conditions used in this research, (cement + sand) can be replaced by EAFD upto a ratio [EAFD/(cement + EAFD)] of 46% in the immobilization mortar of LMAR, apparently without any loss in the long-term durability properties of the mortar.

A New Test Method for Determining the Strength and Fracture Toughness of Cement Mortar and Concrete

DOE Office of Scientific and Technical Information (OSTI.GOV)

Wang, Jy-An John; Liu, Ken C; Naus, Dan J

2010-01-01

The Spiral Notch Torsion Fracture Toughness Test (SNTT) was developed recently to determine the intrinsic fracture toughness (KIC) of structural materials. The SNTT system operates by applying pure torsion to uniform cylindrical specimens with a notch line that spirals around the specimen at a 45 a pitch. KIC values are obtained with the aid of a three-dimensional finite-element computer code, TOR3D-KIC. The SNTT method is uniquely suitable for testing a wide variety of materials used extensively in pressure vessel and piping structural components and weldments. Application of the method to metallic, ceramic, and graphite materials has been demonstrated. One importantmore » characteristic of SNTT is that neither a fatigue precrack or a deep notch are required for the evaluation of brittle materials, which significantly reduces the sample size requirement. In this paper we report results for a Portland cement-based mortar to demonstrate applicability of the SNTT method to cementitious materials. The estimated KIC of the tested mortar samples with compressive strength of 34.45 MPa was found to be 0.19 MPa m^(1/2).« less

Numerical simulation of heat and mass transport during hydration of Portland cement mortar in semi-adiabatic and steam curing conditions

PubMed Central

Hernandez-Bautista, E.; Bentz, D. P.; Sandoval-Torres, S.; de Cano-Barrita, P. F. J.

2015-01-01

A model that describes hydration and heat-mass transport in Portland cement mortar during steam curing was developed. The hydration reactions are described by a maturity function that uses the equivalent age concept, coupled to a heat and mass balance. The thermal conductivity and specific heat of mortar with water-to-cement mass ratio of 0.30 was measured during hydration, using the Transient Plane Source method. The parameters for the maturity equation and the activation energy were obtained by isothermal calorimetry at 23 °C and 38 °C. Steam curing and semi-adiabatic experiments were carried out to obtain the temperature evolution and moisture profiles were assessed by magnetic resonance imaging. Three specimen geometries were simulated and the results were compared with experimental data. Comparisons of temperature had maximum residuals of 2.5 °C and 5 °C for semi-adiabatic and steam curing conditions, respectively. The model correctly predicts the evaporable water distribution obtained by magnetic resonance imaging. PMID:27022208

Resistance of class C fly ash belite cement to simulated sodium sulphate radioactive liquid waste attack.

PubMed

Guerrero, A; Goñi, S; Allegro, V R

2009-01-30

The resistance of class C fly ash belite cement (FABC-2-W) to concentrated sodium sulphate salts associated with low level wastes (LLW) and medium level wastes (MLW) is discussed. This study was carried out according to the Koch and Steinegger methodology by testing the flexural strength of mortars immersed in simulated radioactive liquid waste rich in sulphate (48,000 ppm) and demineralised water (used as a reference), at 20 degrees C and 40 degrees C over a period of 180 days. The reaction mechanisms of sulphate ion with the mortar was carried out through a microstructure study, which included the use of Scanning electron microscopy (SEM), porosity and pore-size distribution and X-ray diffraction (XRD). The results showed that the FABC mortar was stable against simulated sulphate radioactive liquid waste (SSRLW) attack at the two chosen temperatures. The enhancement of mechanical properties was a result of the formation of non-expansive ettringite inside the pores and an alkaline activation of the hydraulic activity of cement promoted by the ingress of sulphate. Accordingly, the microstructure was strongly refined.

Properties of Cement Mortar and Ultra-High Strength Concrete Incorporating Graphene Oxide Nanosheets

PubMed Central

Ouyang, Dong

2017-01-01

In this work, the effect of graphene oxide nanosheet (GONS) additives on the properties of cement mortar and ultra-high strength concrete (UHSC) is reported. The resulting GONS-cement composites were easy to prepare and exhibited excellent mechanical properties. However, their fluidity decreased with increasing GONS content. The UHSC specimens were prepared with various amounts of GONSs (0–0.03% by weight of cement). Results indicated that using 0.01% by weight of cement GONSs caused a 7.82% in compressive strength after 28 days of curing. Moreover, adding GONSs improved the flexural strength and deformation ability, with the increase in flexural strength more than that of compressive strength. Furthermore, field-emission scanning electron microscopy (FE-SEM) was used to observe the morphology of the hardened cement paste and UHSC samples. FE-SEM observations showed that the GONSs were well dispersed in the matrix and the bonding of the GONSs and the surrounding cement matrix was strong. Furthermore, FE-SEM observation indicated that the GONSs probably affected the shape of the cement hydration products. However, the growth space for hydrates also had an important effect on the morphology of hydrates. The true hydration mechanism of cement composites with GONSs needs further study. PMID:28726750

An innovative approach to achieve re-centering and ductility of cement mortar beams through randomly distributed pseudo-elastic shape memory alloy fibers

NASA Astrophysics Data System (ADS)

Shajil, N.; Srinivasan, S. M.; Santhanam, M.

2012-04-01

Fibers can play a major role in post cracking behavior of concrete members, because of their ability to bridge cracks and distribute the stress across the crack. Addition of steel fibers in mortar and concrete can improve toughness of the structural member and impart significant energy dissipation through slow pull out. However, steel fibers undergo plastic deformation at low strain levels, and cannot regain their shape upon unloading. This is a major disadvantage in strong cyclic loading conditions, such as those caused by earthquakes, where self-centering ability of the fibers is a desired characteristic in addition to ductility of the reinforced cement concrete. Fibers made from an alternative material such as shape memory alloy (SMA) could offer a scope for re-centering, thus improving performance especially after a severe loading has occurred. In this study, the load-deformation characteristics of SMA fiber reinforced cement mortar beams under cyclic loading conditions were investigated to assess the re-centering performance. This study involved experiments on prismatic members, and related analysis for the assessment and prediction of re-centering. The performances of NiTi fiber reinforced mortars are compared with mortars with same volume fraction of steel fibers. Since re-entrant corners and beam columns joints are prone to failure during a strong ground motion, a study was conducted to determine the behavior of these reinforced with NiTi fiber. Comparison is made with the results of steel fiber reinforced cases. NiTi fibers showed significantly improved re-centering and energy dissipation characteristics compared to the steel fibers.

Superplasticizer Addition to Carbon Fly Ash Geopolymers Activated at Room Temperature.

PubMed

Carabba, Lorenza; Manzi, Stefania; Bignozzi, Maria Chiara

2016-07-18

Present concerns about global warming due to the greenhouse emissions in the atmosphere have pushed the cement industry to research alternatives to ordinary Portland cement (OPC). Geopolymer binder may constitute a possible breakthrough in the development of sustainable materials: understanding the effectiveness and the influences of superplasticizers on geopolymer systems is one of the essential requirements for its large-scale implementation. This study aims to investigate the possibility of using commercially available chemical admixtures designed for OPC concrete, to improve fresh properties of fly ash-based geopolymers and mortars. A special emphasis is laid upon evaluating their influence on mechanical and microstructural characteristics of the hardened material realized under room-temperature curing conditions. Results indicate that the addition of a polycarboxylic ether-based superplasticizer, in the amount of 1.0 wt. % by mass of fly ash, promotes an improvement in workability without compromising the final strength of the hardened material. Moreover, the addition of the polycarboxylic ether- and acrylic-based superplasticizers induces a refinement in the pore structure of hardened mortar leading to a longer water saturation time.

Superplasticizer Addition to Carbon Fly Ash Geopolymers Activated at Room Temperature

PubMed Central

Carabba, Lorenza; Manzi, Stefania; Bignozzi, Maria Chiara

2016-01-01

Present concerns about global warming due to the greenhouse emissions in the atmosphere have pushed the cement industry to research alternatives to ordinary Portland cement (OPC). Geopolymer binder may constitute a possible breakthrough in the development of sustainable materials: understanding the effectiveness and the influences of superplasticizers on geopolymer systems is one of the essential requirements for its large-scale implementation. This study aims to investigate the possibility of using commercially available chemical admixtures designed for OPC concrete, to improve fresh properties of fly ash-based geopolymers and mortars. A special emphasis is laid upon evaluating their influence on mechanical and microstructural characteristics of the hardened material realized under room-temperature curing conditions. Results indicate that the addition of a polycarboxylic ether-based superplasticizer, in the amount of 1.0 wt. % by mass of fly ash, promotes an improvement in workability without compromising the final strength of the hardened material. Moreover, the addition of the polycarboxylic ether- and acrylic-based superplasticizers induces a refinement in the pore structure of hardened mortar leading to a longer water saturation time. PMID:28773707

Microstructural Properties of Cement Paste and Mortar Modified by Low Cost Nanoplatelets Sourced from Natural Materials.

PubMed

Huang, Piao; Lv, Liming; Liao, Wei; Lu, Chunhua; Xu, Zhongzi

2018-05-11

Nanomaterials have been widely used in cement-based materials. Graphene has excellent properties for improving the durability of cement-based materials. Given its high production budget, it has limited its wide potential for application in the field of engineering. Hence, it is very meaningful to obtain low cost nanoplatelets from natural materials that can replace graphene nanoplatelets (GNPs) The purpose of this paper is to improve the resistance to chloride ion penetration by optimizing the pore structure of cement-based materials, and another point is to reduce investment costs. The results illustrated that low cost CaCO₃ nanoplatelets (CCNPs) were successfully obtained under alkali treatment of seashell powder, and the chloride ion permeability of cement-based materials significantly decreased by 15.7% compared to that of the control samples when CCNPs were incorporated. Furthermore, the compressive strength of cement pastes at the age of 28 days increased by 37.9% than that of the plain sample. Improvement of performance of cement-based materials can be partly attributed to the refinement of the pore structure. In addition, AFM was employed to characterize the nanoplatelet thickness of CCNPs and the pore structures of the cement-based composites were analyzed by MIP, respectively. CCNPs composite cement best performance could lay the foundation for further study of the durability of cement-based materials and the application of decontaminated seashells.

Microstructural Properties of Cement Paste and Mortar Modified by Low Cost Nanoplatelets Sourced from Natural Materials

PubMed Central

Lv, Liming; Liao, Wei; Lu, Chunhua; Xu, Zhongzi

2018-01-01

Nanomaterials have been widely used in cement-based materials. Graphene has excellent properties for improving the durability of cement-based materials. Given its high production budget, it has limited its wide potential for application in the field of engineering. Hence, it is very meaningful to obtain low cost nanoplatelets from natural materials that can replace graphene nanoplatelets (GNPs) The purpose of this paper is to improve the resistance to chloride ion penetration by optimizing the pore structure of cement-based materials, and another point is to reduce investment costs. The results illustrated that low cost CaCO3 nanoplatelets (CCNPs) were successfully obtained under alkali treatment of seashell powder, and the chloride ion permeability of cement-based materials significantly decreased by 15.7% compared to that of the control samples when CCNPs were incorporated. Furthermore, the compressive strength of cement pastes at the age of 28 days increased by 37.9% than that of the plain sample. Improvement of performance of cement-based materials can be partly attributed to the refinement of the pore structure. In addition, AFM was employed to characterize the nanoplatelet thickness of CCNPs and the pore structures of the cement-based composites were analyzed by MIP, respectively. CCNPs composite cement best performance could lay the foundation for further study of the durability of cement-based materials and the application of decontaminated seashells. PMID:29751666

Properties of microcement mortar with nano particles

NASA Astrophysics Data System (ADS)

Alimeneti, Narasimha Reddy

Carbon nanotubes (CNT) and Carbon nanofibers (CNF) are one of the toughest and stiffest materials in the world presently with extreme properties yet to be discovered in terms of elastic modulus and tensile strength. Due to the advanced properties of these materials they are being used in almost all fields of science at nanolevel and are being used in construction industry recently for improvement of material properties. Microcement is fine ground cement which as half the particle size of ordinary Portland cement. In this research the behavior of cement mortar of micro cement with the addition of nanoparticles is studied. Due to high aspect ratio and strong van der Waal forces between the particles of CNT and CNF, they agglomerate and form bundles when mixed with water, sonication method is used to mix nanoparticles with few drops of surfactant and super plasticizer. Mechanical properties such as compressive strength and flexural strength with CNT and CNF composites are examined and compared with control samples. 0.1% and 0.05 % of nanoparticles (both CNT and CNF) by the weight of cement are used in this research and 0.8% of super plasticizer by weight of cement was also used along with 0.4, 0.45 and 0.50 water cement ratios for making specimens for compression test. The compressive strength results are not satisfactory as there was no constant increase in strength with all the composites, however strength of few nanocomposites increased by a good percentage. 0.5 water cement ratio cement mortar had compressive strength of 7.15 ksi (49.3 MPa), whereas sample with 0.1% CNT showed 8.38 ksi (57.8 MPa) with 17% increase in strength after 28 days. Same trend was followed by 0.4 water cement ratio as the compressive strength of control sample was 8.89 ksi (61.3 MPa), with 0.05% of CNT strength increased to 10.90 ksi (75.2 MPa) with 23% increase in strength. 0.4 water cement ratio was used for flexural tests including 0.1%, 0.05% of CNT and 0.1%, 0.05% of CNF with 0.008 ratio of super plasticizer. Results showed that there was a significant increase in strength initially but gradually decreased as the time increase and showed decreased strength at 28 days when compared to control samples. Flow cone results are quite satisfying as the flow is significantly increased with the addition of nanoparticles. Time of efflux of control sample is 16.22 sec whereas for specimen with CNT had a time of efflux 12.67 sec and sample with CNF showed 13.65 seconds. Setting time test was carried on 0.4 water cement ratio. Composites with nanoparticles exhibited faster setting when compared to its control sample. Bleeding was not observed with the nanoparticles in the cement mortar. Shrinkage test was conducted on sample with 0.4 water cement ratio with 0.05% of CNT and CNF. Shrinkage was very small in the samples with nanoparticles.

Mineral of the month: cement

USGS Publications Warehouse

van Oss, Hendrik G.

2006-01-01

Hydraulic cement is a virtually ubiquitous construction material that, when mixed with water, serves as the binder in concrete and most mortars. Only about 13 percent of concrete by weight is cement (the rest being water and aggregates), but the cement contributes all of the concrete’s compressional strength. The term “hydraulic” refers to the cement’s ability to set and harden underwater through the hydration of the cement’s components.

Oxalate Acid-Base Cements as a Means of Carbon Storage

NASA Astrophysics Data System (ADS)

Erdogan, S. T.

2017-12-01

Emission of CO2 from industrial processes poses a myriad of environmental problems. One such polluter is the portland cement (PC) industry. PC is the main ingredient in concrete which is the ubiquitous binding material for construction works. Its production is responsible for 5-10 % of all anthropogenic CO2 emissions. Half of this emission arises from the calcination of calcareous raw materials and half from kiln fuel burning and cement clinker grinding. There have long been efforts to reduce the carbon footprint of concrete. Among the many ways, one is to bind CO2 to the phases in the cement-water paste, oxides, hydroxides, and silicates of calcium, during early hydration or while in service. The problem is that obtaining calcium oxide cheaply requires the decarbonation of limestone and the uptake of CO2 is slow and limited mainly to the surface of the concrete due to its low gas permeability. Hence, a faster method to bind more CO2 is needed. Acid-base (AB) cements are fast-setting, high-strength systems that have high durability in many environments in which PC concrete is vulnerable. They are made with a powder base such as MgO and an acid or acid salt, like phosphates. Despite certain advantages over PC cement systems, AB cements are not feasible, due to their high acid content. Also, the phosphoric acid used comes from non-renewable sources of phosphate. A potential way to reduce the drawbacks of using phosphates could be to use organic acids. Oxalic acid or its salts could react with the proper powder base to give concrete that could be used for infrastructure hence that would have very high demand. In addition, methods to produce oxalates from CO2, even atmospheric, are becoming widespread and more economical. The base can also be an industrial byproduct to further lower the environmental impact. This study describes the use of oxalic acid and industrial byproducts to obtain mortars with mechanical properties comparable to those of PC mortars. It is demonstrated that an oxalate AB (OAB) cement concrete can partially replace PC concrete, for various applications. The strength gain of the OAB system is significantly faster, its heat of reaction higher, its chemical durability higher but its thermal durability lower than PC systems. OAB cements can put to good use oxalates produced from captured CO2.

Acute aluminum encephalopathy in a dialysis center caused by a cement mortar water distribution pipe.

PubMed

Berend, K; van der Voet, G; Boer, W H

2001-02-01

In Curaçao, distilled seawater from the water plant was used without further purification for hemodialysis for several decades. A new distribution pipe supplying water to a dialysis center on the island was installed in May 1996. To protect it from corrosion, this pipe was lined on the inside with a cement mortar. Because of the aggressiveness of the distilled water, calcium and aluminum (Al) leached from the cement mortar into the water used to prepare dialysate. This caused a possible hard water syndrome and definite acute Al intoxication. We reviewed clinical details and outcome at follow-up, and arranged laboratory and toxicological studies of serum and hemodialysis water. Of the 27 patients who had a similar exposure ( approximately 60 hours) to the contaminated dialysate, 10 died from acute Al encephalopathy, whereas 17 patients had no or only minor symptoms and survived. The nonsurvivors were older (64 +/- 3 years vs. 52 +/- 2 years, P < 0.01) and had a lower body weight (57.5 +/- 5.9 kg vs. 86.5 +/- 4.1 kg, P < 0.01) and lower serum albumin concentrations (33 +/- 1 vs. 36 +/- 1 g/L, P < 0.01). Anuria tended to be more common in the nonsurvivors (8 out of 10 vs. 8 out of 17, P> 0.05). Serum Al concentrations, available in seven nonsurvivors, were significantly higher than in the survivors (808 +/- 127 vs. 255 +/- 25 microg/L, P < 0.01). The water distribution pipe was lined with a cement mortar that was probably inappropriate for transporting drinking water. Water distribution facilities as well as the dialysis community should be aware of the possibility of Al leaching from cemented water distribution pipes. Similar Al loads appear to induce a more severe intoxication in malnourished, older patients with smaller Al distribution volumes and anuria.

Wastes as Aggregates, Binders or Additions in Mortars: Selecting Their Role Based on Characterization.

PubMed

Farinha, Catarina Brazão; de Brito, Jorge; Veiga, Rosário; Fernández, J M; Jiménez, J R; Esquinas, A R

2018-03-20

The production of waste has increased over the years and, lacking a recycle or recovery solution, it is forwarded to landfill. The incorporation of wastes in cement-based materials is a solution to reduce waste deposition. In this regard, some researchers have been studying the incorporation of wastes with different functions: aggregate, binder and addition. The incorporation of wastes should take advantage of their characteristics. It requires a judicious analysis of their particles. This research involves the analysis of seven industrial wastes: biomass ashes, glass fibre, reinforced polymer dust, sanitary ware, fluid catalytic cracking, acrylic fibre, textile fibre and glass fibre. The main characteristics and advantages of each waste are enunciated and the best type of introduction in mortars is discussed. The characterization of the wastes as particles is necessary to identify the most suitable incorporation in mortars. In this research, some wastes are studied with a view to their re-use or recycling in mortars. Thus, this research focuses on the chemical, physical and mechanical characterization of industrial wastes and identification of the potentially most advantageous type of incorporation.

The effects of the sequential addition of synthesis parameters on the performance of alkali activated fly ash mortar

NASA Astrophysics Data System (ADS)

Dassekpo, Jean-Baptiste Mawulé; Zha, Xiaoxiong; Zhan, Jiapeng; Ning, Jiaqian

Geopolymer is an energy efficient and sustainable material that is currently used in construction industry as an alternative for Portland cement. As a new material, specific mix design method is essential and efforts have been made to develop a mix design procedure with the main focus on achieving better compressive strength and economy. In this paper, a sequential addition of synthesis parameters such as fly ash-sand, alkaline liquids, plasticizer and additional water at well-defined time intervals was investigated. A total of 4 mix procedures were used to study the compressive performance on fly ash-based geopolymer mortar and the results of each method were analyzed and discussed. Experimental results show that the sequential addition of sodium hydroxide (NaOH), sodium silicate (Na2SiO3), plasticizer (PL), followed by adding water (WA) increases considerably the compressive strengths of the geopolymer-based mortar. These results clearly demonstrate the high significant influence of sequential addition of synthesis parameters on geopolymer materials compressive properties, and also provide a new mixing method for the preparation of geopolymer paste, mortar and concrete.

Wastes as Aggregates, Binders or Additions in Mortars: Selecting Their Role Based on Characterization

PubMed Central

de Brito, Jorge; Veiga, Rosário

2018-01-01

The production of waste has increased over the years and, lacking a recycle or recovery solution, it is forwarded to landfill. The incorporation of wastes in cement-based materials is a solution to reduce waste deposition. In this regard, some researchers have been studying the incorporation of wastes with different functions: aggregate, binder and addition. The incorporation of wastes should take advantage of their characteristics. It requires a judicious analysis of their particles. This research involves the analysis of seven industrial wastes: biomass ashes, glass fibre, reinforced polymer dust, sanitary ware, fluid catalytic cracking, acrylic fibre, textile fibre and glass fibre. The main characteristics and advantages of each waste are enunciated and the best type of introduction in mortars is discussed. The characterization of the wastes as particles is necessary to identify the most suitable incorporation in mortars. In this research, some wastes are studied with a view to their re-use or recycling in mortars. Thus, this research focuses on the chemical, physical and mechanical characterization of industrial wastes and identification of the potentially most advantageous type of incorporation. PMID:29558418

Using Converter Dust to Produce Low Cost Cementitious Composites by in situ Carbon Nanotube and Nanofiber Synthesis

PubMed Central

Ludvig, Péter; Calixto, José M.; Ladeira, Luiz O.; Gaspar, Ivan C.P.

2011-01-01

Carbon nanotubes (CNTs) and nanofibers (CNFs) were synthesized on clinker and silica fume particles in order to create a low cost cementitious nanostructured material. The synthesis was carried out by an in situ chemical vapor deposition (CVD) process using converter dust, an industrial byproduct, as iron precursor. The use of these materials reduces the cost, with the objective of application in large-scale nanostructured cement production. The resulting products were analyzed by scanning electron microscopy (SEM), transmission electron microscopy (TEM) and thermogravimetric analysis (TGA) and were found to be polydisperse in size and to have defective microstructure. Some enhancement in the mechanical behavior of cement mortars was observed due to the addition of these nano-size materials. The contribution of these CNTs/CNFs to the mechanical strength of mortar specimens is similar to that of high quality CNTs incorporated in mortars by physical mixture. PMID:28880007

An investigation on the use of shredded waste PET bottles as aggregate in lightweight concrete.

PubMed

Akçaözoğlu, Semiha; Atiş, Cengiz Duran; Akçaözoğlu, Kubilay

2010-02-01

In this work, the utilization of shredded waste Poly-ethylene Terephthalate (PET) bottle granules as a lightweight aggregate in mortar was investigated. Investigation was carried out on two groups of mortar samples, one made with only PET aggregates and, second made with PET and sand aggregates together. Additionally, blast-furnace slag was also used as the replacement of cement on mass basis at the replacement ratio of 50% to reduce the amount of cement used and provide savings. The water-binder (w/b) ratio and PET-binder (PET/b) ratio used in the mixtures were 0.45 and 0.50, respectively. The size of shredded PET granules used in the preparation of mortar mixtures were between 0 and 4 mm. The results of the laboratory study and testing carried out showed that mortar containing only PET aggregate, mortar containing PET and sand aggregate, and mortars modified with slag as cement replacement can be drop into structural lightweight concrete category in terms of unit weight and strength properties. Therefore, it was concluded that there is a potential for the use of shredded waste PET granules as aggregate in the production of structural lightweight concrete. The use of shredded waste PET granules due to its low unit weight reduces the unit weight of concrete which results in a reduction in the death weight of a structural concrete member of a building. Reduction in the death weight of a building will help to reduce the seismic risk of the building since the earthquake forces linearly dependent on the dead-weight. Furthermore, it was also concluded that the use of industrial wastes such as PET granules and blast-furnace slag in concrete provides some advantages, i.e., reduction in the use of natural resources, disposal of wastes, prevention of environmental pollution, and energy saving.

An investigation on the use of shredded waste PET bottles as aggregate in lightweight concrete

DOE Office of Scientific and Technical Information (OSTI.GOV)

Akcaoezoglu, Semiha, E-mail: sakcaozoglu@nigde.edu.t; Atis, Cengiz Duran; Akcaoezoglu, Kubilay

2010-02-15

In this work, the utilization of shredded waste Poly-ethylene Terephthalate (PET) bottle granules as a lightweight aggregate in mortar was investigated. Investigation was carried out on two groups of mortar samples, one made with only PET aggregates and, second made with PET and sand aggregates together. Additionally, blast-furnace slag was also used as the replacement of cement on mass basis at the replacement ratio of 50% to reduce the amount of cement used and provide savings. The water-binder (w/b) ratio and PET-binder (PET/b) ratio used in the mixtures were 0.45 and 0.50, respectively. The size of shredded PET granules usedmore » in the preparation of mortar mixtures were between 0 and 4 mm. The results of the laboratory study and testing carried out showed that mortar containing only PET aggregate, mortar containing PET and sand aggregate, and mortars modified with slag as cement replacement can be drop into structural lightweight concrete category in terms of unit weight and strength properties. Therefore, it was concluded that there is a potential for the use of shredded waste PET granules as aggregate in the production of structural lightweight concrete. The use of shredded waste PET granules due to its low unit weight reduces the unit weight of concrete which results in a reduction in the death weight of a structural concrete member of a building. Reduction in the death weight of a building will help to reduce the seismic risk of the building since the earthquake forces linearly dependant on the dead-weight. Furthermore, it was also concluded that the use of industrial wastes such as PET granules and blast-furnace slag in concrete provides some advantages, i.e., reduction in the use of natural resources, disposal of wastes, prevention of environmental pollution, and energy saving.« less

Identification and cause of decay of building materials used in the architectural heritage of Bizerte city (Tunisia)

NASA Astrophysics Data System (ADS)

Zoghlami, Karima; Lopez-Arce, Paula; Navarro, Antonia; Zornoza-Indart, Ainara; Gómez, David

2017-04-01

Monuments and historical buildings of Bizerte show a disturbing state of degradation. In order to propose a compatible materials for the restauration works such as stone of substitution and restauration mortars, a geological context was analysed with the objectif to localize historical quarries accompanied by a sedimentological study to identify the exploited geological formations. Petrophysical and chemical caracterisation of both stone and mortars have been carried out. With the aim to determine the origin of the erosion and the degree of stone decay, a combination of micro-destructive and non-destructive techniques have been used on-site and in-lab. Moisture measurements, ultrasonic velocity propagation and water absorption by Karsten pipe test together with polarized light and fluorescence optical microscopy, mercury intrusion porosimetry and ion chromatography analyses were carried out to perform petrophysical characterization of stone samples and determination of soluble salts. For the characterization of mortars, granulometric study was performed to determine the nature of components and their grain size distribution. Thin sections of mortar samples were examined for the petrographical and mineralogical characterization. X-ray diffraction (XRD) analysis of finely pulverized samples was performed in order to identify the mineral crystalline phases of the mortars. Thermal analyses [thermogravimetry (TG)] were performed in order to determine the nature of the binder and its properties. Porosity was determined following UNE-EN 1936 (2007) standart test. Geological and petrographical study showed that historical buildings are essentially built with high porous bioclastic calcarenite partially cemented by calcite which is Würm in age and outcrops all along the northern coast of Bizerte where several historical quarries were identified. Occasionally, two other types of lithologies were used as building stones and they correspond to two varieties of oligocene sandstones (brown quartz-arenite cemented by iron oxide and ochre-green colored sandstone cemented by calcite) and an eocene white limestone corresponding to a fine-grained globigerine wackstone according to Dunham classification. Results of the petrophysical study show that small variations in the petrographic characteristics of the building geomaterials, such as type and degree of cementation, porous network configuration and presence or absence of soluble salts leads to differential stone weathering. Results of study's mortars show that original and restoration mortars have similar mineralogical composition but different grain size distribution and proportion of binder/agregats. They differ equally by the nature of raw materials as demonstrated by the thermal analyses. The study show that little variation of these parameters can affect the durability and the performance of mortars and can accelerate the degradation process of the building stones, especially the oligocene and eocene lithotypes.

Influence of polymer fibers on rheological properties of cement mortars

NASA Astrophysics Data System (ADS)

Malaszkiewicz, Dorota

2017-10-01

The reinforcing effect of fibers in cement composites often results in the improvement of the brittle nature of cementitious materials. But the decrease in the workability of fresh concrete is often the disadvantage of fibers addition. Conventional single-point workability tests cannot characterize workability of concrete in terms of fundamental rheological parameters. To this end, this paper describes an investigation of the influence of synthetic fiber additions (fiber length in the range 12-50 mm and volume fraction in the range 0-4%) on the rheological properties of fiber reinforced fresh mortar (FRFM) and development of these properties over time. The rheometer Viskomat XL was used in this study. Within the limitations of the instrument and testing procedure it is shown that FRFMs conform to the Bingham model. Natural postglacial sand 0/4 mm was used as a fine aggregate and cement CEMI 42.5 R was used as a binder. Three commercial synthetic fibers were selected for these examinations. Rheological properties were expressed in terms of Bingham model parameters g (yield value ) and h (plastic viscosity). Based on the test results it was found out that the fiber type and volume fraction affected both the yield stress and plastic viscosity.

Influence of bicarbonate ions on the deterioration of mortar bars in sulfate solutions

DOE Office of Scientific and Technical Information (OSTI.GOV)

Kunther, W., E-mail: Wolfgang.Kunther@empa.ch; Lothenbach, B.; Scrivener, K.

2013-02-15

This work investigates the influence of bicarbonate ions on the deterioration of cementitious material exposed to sulfate ions. Mortars based on a CEM I and on a CEM III/B cement were investigated. Experimental investigations were compared to thermodynamic modeling and phase characterization to understand the differences in deterioration. The presence of bicarbonate ions significantly reduced the expansion of the CEM I mortars. Thermodynamic modeling showed that at high concentrations of bicarbonate ettringite and gypsum become unstable. Microstructural characterization combined with information from thermodynamic modeling suggests that conditions of high supersaturation with respect to ettringite are unlikely in the samples exposedmore » in solutions containing bicarbonate. Consequently, expansive forces are not generated by the crystallization pressure of ettringite. There was little expansion of the CEM III/B sample even in the sodium sulfate solution. In the bicarbonate solution this mortar showed a highly leached zone at the surface in which calcite was observed.« less

A comparative study on different burning method of sewage sludge ash in mortar brick with eggshell powder as additive

NASA Astrophysics Data System (ADS)

Ing, Doh Shu; Azed, Muhammad Aizat; Chin, Siew Choo

2017-11-01

Population growth that increase every year has led to the increasing amount of waste generated annually. The content of heavy metal Cadmium (Cd), Lead (Pb) and Zinc (Zn) represent the biggest concentrations of heavy metals in sewage sludge waste which can be the source of pollution. Furthermore, the excessive disposal of eggshells waste to landfills may attract rats and worms due to the organic protein matrix that may pose health problem to the public. In the last decade, the demand on cement mortar brick has increased has resulted in higher cement production. However, cement plant is one of the major contributors of carbon dioxide emission. Hence, this research focuses on the production of environmental friendly cement with sewage sludge since there is occurrence of pozolonic material in Sewage Sludge Ash (SSA). From the initial finding, the major components of SSA are Silicon Dioxide (SiO2), Calcium oxide (CaO), Aluminium Oxide (Al2O3), Iron (III) Oxide (Fe2O3), Sodium Oxide (Na2O), Potassium oxide (K2O), Magnesium Oxide (MgO) and Iron (II) Oxide (FeO). Sewage sludge needed to be incinerated to remove the heavy metal before it can be used as cement replacement in mortar brick production. The sewage sludge were treated using two methods namely incineration and microwave. Both types of sewage sludge were then added with eggshell powder as additive. Eggshell powder act as additive in this research due to its high content of calcium carbonate and has nearly same composition of limestone used in the production of cement. Different percentages of Eggshell Powder (ESP) (0%, 5%, 10%, 15%) and 10% fixed of Microwaved Sewage Sludge Ash (MSSA) and Incinerated Sewage Sludge Ash (ISSA) as optimum dosage partially replacing the cement used to test the brick mortar properties in term of compressive strength, flexural strength and also water absorption. Result showed that ISSA with 5% of ESP is the most optimum brick with highest compressive strength and flexural strength compared to MSSA brick. While, MSSA brick with 10% of ESP shown the best result in water absorption. But, the water absorption rate for 10% ESP in ISSA is still within acceptable range.

Early-age monitoring of cement structures using FBG sensors

NASA Astrophysics Data System (ADS)

Wang, Chuan; Zhou, Zhi; Zhang, Zhichun; Ou, Jinping

2006-03-01

With more and more broad applications of the cement-based structures such as neat cement paste, cement mortar and concrete in civil engineering, people hope to find out what their performances should like. The in-service performances of cement-based structures are highly affected by their hardening process during the early-age. But it is still a big problem for traditional sensors to be used to monitor the early curing of cement-based structures due to such disadvantages as difficulties to install sensors inside the concrete, limited measuring points, poor durability and interference of electromagnetic wave and so on. In this paper, according to the sensing properties of the Fiber Bragg Grating sensors and self-characters of the cement-based structures, we have successfully finished measuring and monitoring the early-age inner-strain and temperature changes of the neat cement paste, concrete with and without restrictions, mass concrete structures and negative concrete, respectively. Three types of FBG-based sensors have been developed to monitor the cement-based structures. Besides, the installation techniques and the embedding requirements of FBG sensors in cement-based structures are also discussed. Moreover, such kind of technique has been used in practical structure, 3rd Nanjing Yangtze Bridge, and the results show that FBG sensors are well proper for measuring and monitoring the temperature and strain changes including self-shrinkage, dry shrinkage, plastic shrinkage, temperature expansion, frost heaving and so on inside different cement-based structures. This technique provides us a new useful measuring method on early curing monitoring of cement-based structures and greater understanding of details of their hardening process.

Porosity estimation of aged mortar using a micromechanical model.

PubMed

Hernández, M G; Anaya, J J; Sanchez, T; Segura, I

2006-12-22

Degradation of concrete structures located in high humidity atmospheres or under flowing water is a very important problem. In this study, a method for ultrasonic non-destructive characterization in aged mortar is presented. The proposed method makes a prediction of the behaviour of aged mortar accomplished with a three phase micromechanical model using ultrasonic measurements. Aging mortar was accelerated by immersing the probes in ammonium nitrate solution. Both destructive and non-destructive characterization of mortar was performed. Destructive tests of porosity were performed using a vacuum saturation method and non-destructive characterization was carried out using ultrasonic velocities. Aging experiments show that mortar degradation not only involves a porosity increase, but also microstructural changes in the cement matrix. Experimental results show that the estimated porosity using the proposed non-destructive methodology had a comparable performance to classical destructive techniques.

DOE Office of Scientific and Technical Information (OSTI.GOV)

Peric, A.D.

Powder and granules of the high density polyethylene (PEHD) were used to prepare mortar based matrices for immobilization of radioactive waste materials containing {sup 137}Cs, as well as containers for solidified radioactive waste form. Seven types of matrices, differ due to the percentage of granules and filler material added, were investigated. PEHD powder and granules were added to mortar matrix preparations with the objective of improving physico-chemical characteristics of the radwaste-mortar matrix mixtures, in particular the leach-rate of the immobilized radionuclide, as well as mechanical characteristics either of mortar matrix and container. In this paper, only mechanical strength aspect ofmore » the investigated mortar and concrete container formulations, is presented. The equivalent diameter of the PEHD granules used was 2.0 mm. PEHD granules were used to replace 100 volume percent of stone granules, sifted size of 2.0 mm, normally used in the matrix preparation, in order to decrease the porosity and density of the mortar matrix and to avoid segregation of the stone particles at the bottom of the immobilized radioactive waste cylindrical form. PEHD powder, particle size of 250 micrometer, was added as filler to the mortar formulation, replacing 5, 8 and 10 wt% of the total cement weight in matrix formulation and 15 and 18 wt% of the total cement weight in container formulation. Cured samples were investigated on mechanical strength, using 150 MPa hydraulic press, in order to determine influence of added polyethylene granules and powder on samples resistance to mechanical forces that solidified waste materials and concrete containers may experience at the disposal site. Results of performed investigations have shown that samples prepared with polyethylene granules, replacing 100 wt% of the stone granules, have almost twice as much mechanical strength than samples prepared with stone aggregate. Samples prepared with PEHD granules and powder have mechanical strength resistance up to 13.5% higher than ones prepared with PEHD granules, solely. Improved Mechanical strength resistance of tested samples accommodates trend that functionally depends on the percentage of PEHD powder added in formulation.« less

Pilot-scale road subbase made with granular material formulated with MSWI bottom ash and stabilized APC fly ash: environmental impact assessment.

PubMed

del Valle-Zermeño, R; Formosa, J; Prieto, M; Nadal, R; Niubó, M; Chimenos, J M

2014-02-15

A granular material (GM) to be used as road sub-base was formulated using 80% of weathered bottom ash (WBA) and 20% of mortar. The mortar was prepared separately and consisted in 50% APC and 50% of Portland cement. A pilot-scale study was carried on by constructing three roads in order to environmentally evaluate the performance of GM in a real scenario. By comparing the field results with those of the column experiments, the overestimations observed at laboratory scale can be explained by the potential mechanisms in which water enters into the road body and the pH of the media. An exception was observed in the case of Cu, whose concentration release at the test road was higher. The long-time of exposure at atmospheric conditions might have favoured oxidation of organic matter and therefore the leaching of this element. The results obtained showed that immobilization of all heavy metals and metalloids from APC is achieved by the pozzolanic effect of the cement mortar. This is, to the knowledge of the authors, the only pilot scale study that is considering reutilization of APC as a safe way to disposal. Copyright © 2013 Elsevier B.V. All rights reserved.

Using Mortar Mixing Pump for Magnesia Mortars Preparing and Transporting

NASA Astrophysics Data System (ADS)

Kiyanets, A. V.

2017-11-01

The article is devoted to the problem of preparation and transportation of magnesia mortars with the help of screw mortar mixing pumps. The urgency of the wide use of mortars on magnesia binders (Sorel’s cement) in construction is substantiated due to their high characteristics: strength, hardening speed, wear resistance, possibility of using organic and mineral aggregates, ecological purity and economic efficiency. The necessity for the development of a technique for calculating the main parameters of a mortar mixing pump for its application in the technology of preparation and transportation of magnesia mortars is demonstrated. The analysis of various types of modern mortar mixing pumps is given. The conclusions are drawn about the advantages and disadvantages of standard schemes. The description of the experiment for determination of the productivity of a mortar mixing pump is described depending on the plasticity (mobility) of the used magnesia mortar. The graph and description of the mathematical dependency of the productivity of the mortar mixing pump on the magnesia mortar plasticity are given. On the basis of the obtained dependency, as well as the already known formulas given in the article, a new method is proposed for calculating the main parameters of the screw mortar mixing pump in preparation and transportation of magnesia mortar: productivity, feed range, supply pressure, drive power.

On collisional disruption - Experimental results and scaling laws

NASA Technical Reports Server (NTRS)

Davis, Donald R.; Ryan, Eileen V.

1990-01-01

Both homogeneous and inhomogeneous targets have been addressed by the present experimental consideration of the impact strengths, fragment sizes, and fragment velocities generated by cement mortar targets whose crushing strengths vary by an order of magnitude, upon impact of projectiles in the velocity range of 50-5700 m/sec. When combined with additional published data, dynamic impact strength is found to correlate with quasi-static material strengths for materials ranging in character from basalt to ice; two materials not following this trend, however, are weak mortar and clay targets. Values consistent with experimental results are obtainable with a simple scaling algorithm based on impact energy, material properties, and collisional strain rate.

Drying Shrinkage of Mortar Incorporating High Volume Oil Palm Biomass Waste

NASA Astrophysics Data System (ADS)

Shukor Lim, Nor Hasanah Abdul; Samadi, Mostafa; Rahman Mohd. Sam, Abdul; Khalid, Nur Hafizah Abd; Nabilah Sarbini, Noor; Farhayu Ariffin, Nur; Warid Hussin, Mohd; Ismail, Mohammed A.

2018-03-01

This paper studies the drying shrinkage of mortar incorporating oil palm biomass waste including Palm Oil Fuel Ash, Oil Palm Kernel Shell and Oil Palm Fibre. Nano size of palm oil fuel ash was used up to 80 % as cement replacement by weight. The ash has been treated to improve the physical and chemical properties of mortar. The mass ratio of sand to blended ashes was 3:1. The test was carried out using 25 × 25 × 160 mm prism for drying shrinkage tests and 70 × 70 ×70 mm for compressive strength test. The results show that the shrinkage value of biomass mortar is reduced by 31% compared with OPC mortar thus, showing better performance in restraining deformation of the mortar while the compressive strength increased by 24% compared with OPC mortar at later age. The study gives a better understanding of how the biomass waste affect on mortar compressive strength and drying shrinkage behaviour. Overall, the oil palm biomass waste can be used to produce a better performance mortar at later age in terms of compressive strength and drying shrinkage.

The Portland cement aggregate bond : influence of surface area of the coarse aggregate as a function of lithology.

DOT National Transportation Integrated Search

1972-01-01

Presented is a direct tensile test for measuring the bond of rock or mineral surfaces to portland cement paste, or for measuring the tensile strength of neat paste or of mortar specimens, devised using commercially available gripping devices and prep...

Flexural behavior of the fibrous cementitious composites (FCC) containing hybrid fibres

NASA Astrophysics Data System (ADS)

Ramli, Mahyuddin; Ban, Cheah Chee; Samsudin, Muhamad Fadli

2018-02-01

In this study, the flexural behavior of the fibrous cementitious composites containing hybrid fibers was investigated. Waste materials or by product materials such as pulverized fuel ash (PFA) and ground granulated blast-furnace slag (GGBS) was used as supplementary cement replacement. In addition, barchip and kenaf fiber will be used as additional materials for enhance the flexural behavior of cementitious composites. A seven mix design of fibrous cementitious composites containing hybrid fiber mortar were fabricated with PFA-GGBS as cement replacement at 50% with hybridization of barchip and kenaf fiber between 0.5% and 2.0% by total volume weight. The FCC with hybrid fibers mortar will be fabricated by using 50 × 50 × 50 mm, 40 × 40 × 160 mm and 350 × 125 × 30 mm steel mold for assessment of mechanical performances and flexural behavior characteristics. The flexural behavior and mechanical performance of the PFA-GGBS with hybrid fiber mortar block was assessed in terms of load deflection response, stress-strain response, crack development, compressive and flexural strength after water curing for 28 days. Moreover, the specimen HBK 1 and HBK 2 was observed equivalent or better in mechanical performance and flexural behavior as compared to control mortar.

The effect of calcium hydroxide, alkali dilution and calcium concentration in mitigating the alkali silica reaction using palm oil fuel ash

NASA Astrophysics Data System (ADS)

Asrah, Hidayati; Mirasa, Abdul Karim; Bolong, Nurmin

2018-02-01

This study investigated the mechanism of how POFA mitigated the ASR expansion. Two types of POFA; the UPOFA and GPOFA with different fineness were used to replace the cement at 20% and 40% and their effects on the mortar bar expansion, calcium hydroxide, alkali dilution, and calcium concentration were investigated. The results showed that UPOFA has a significant ability to mitigate the ASR, even at a lower level of replacement (20%) compared to GPOFA. The mechanism of UPOFA in mitigating the ASR expansion was through a reduction in the calcium hydroxide content, which produced low calcium concentration within the mortar pore solution. Low pore solution alkalinity signified that UPOFA had good alkali dilution effect. Meanwhile, a higher dosage of GPOFA was required to mitigate the ASR expansion. An increase in the pore solution alkalinity of GPOFA mortar indicated higher penetration of alkalis from the NaOH solution, which reduced the alkali dilution effect. However, this was compensated by the increase in the cement dilution effect at higher GPOFA replacement, which controlled the mortar bar expansion below the ASTM limit.

Mechanical resilience and cementitious processes in Imperial Roman architectural mortar.

PubMed

Jackson, Marie D; Landis, Eric N; Brune, Philip F; Vitti, Massimo; Chen, Heng; Li, Qinfei; Kunz, Martin; Wenk, Hans-Rudolf; Monteiro, Paulo J M; Ingraffea, Anthony R

2014-12-30

The pyroclastic aggregate concrete of Trajan's Markets (110 CE), now Museo Fori Imperiali in Rome, has absorbed energy from seismic ground shaking and long-term foundation settlement for nearly two millenia while remaining largely intact at the structural scale. The scientific basis of this exceptional service record is explored through computed tomography of fracture surfaces and synchroton X-ray microdiffraction analyses of a reproduction of the standardized hydrated lime-volcanic ash mortar that binds decimeter-sized tuff and brick aggregate in the conglomeratic concrete. The mortar reproduction gains fracture toughness over 180 d through progressive coalescence of calcium-aluminum-silicate-hydrate (C-A-S-H) cementing binder with Ca/(Si+Al) ≈ 0.8-0.9 and crystallization of strätlingite and siliceous hydrogarnet (katoite) at ≥ 90 d, after pozzolanic consumption of hydrated lime was complete. Platey strätlingite crystals toughen interfacial zones along scoria perimeters and impede macroscale propagation of crack segments. In the 1,900-y-old mortar, C-A-S-H has low Ca/(Si+Al) ≈ 0.45-0.75. Dense clusters of 2- to 30-µm strätlingite plates further reinforce interfacial zones, the weakest link of modern cement-based concrete, and the cementitious matrix. These crystals formed during long-term autogeneous reaction of dissolved calcite from lime and the alkali-rich scoriae groundmass, clay mineral (halloysite), and zeolite (phillipsite and chabazite) surface textures from the Pozzolane Rosse pyroclastic flow, erupted from the nearby Alban Hills volcano. The clast-supported conglomeratic fabric of the concrete presents further resistance to fracture propagation at the structural scale.

Mechanical resilience and cementitious processes in Imperial Roman architectural mortar

PubMed Central

Landis, Eric N.; Brune, Philip F.; Vitti, Massimo; Chen, Heng; Li, Qinfei; Kunz, Martin; Wenk, Hans-Rudolf; Monteiro, Paulo J. M.; Ingraffea, Anthony R.

2014-01-01

The pyroclastic aggregate concrete of Trajan’s Markets (110 CE), now Museo Fori Imperiali in Rome, has absorbed energy from seismic ground shaking and long-term foundation settlement for nearly two millenia while remaining largely intact at the structural scale. The scientific basis of this exceptional service record is explored through computed tomography of fracture surfaces and synchroton X-ray microdiffraction analyses of a reproduction of the standardized hydrated lime–volcanic ash mortar that binds decimeter-sized tuff and brick aggregate in the conglomeratic concrete. The mortar reproduction gains fracture toughness over 180 d through progressive coalescence of calcium–aluminum-silicate–hydrate (C-A-S-H) cementing binder with Ca/(Si+Al) ≈ 0.8–0.9 and crystallization of strätlingite and siliceous hydrogarnet (katoite) at ≥90 d, after pozzolanic consumption of hydrated lime was complete. Platey strätlingite crystals toughen interfacial zones along scoria perimeters and impede macroscale propagation of crack segments. In the 1,900-y-old mortar, C-A-S-H has low Ca/(Si+Al) ≈ 0.45–0.75. Dense clusters of 2- to 30-µm strätlingite plates further reinforce interfacial zones, the weakest link of modern cement-based concrete, and the cementitious matrix. These crystals formed during long-term autogeneous reaction of dissolved calcite from lime and the alkali-rich scoriae groundmass, clay mineral (halloysite), and zeolite (phillipsite and chabazite) surface textures from the Pozzolane Rosse pyroclastic flow, erupted from the nearby Alban Hills volcano. The clast-supported conglomeratic fabric of the concrete presents further resistance to fracture propagation at the structural scale. PMID:25512521

PLASTIC SHRINKAGE CONTROLLING EFFECT BY POLYPROPYLENE SHORT FIBER WITH HYDROPHILY

NASA Astrophysics Data System (ADS)

Hosoda, Akira; Sadatsuki, Yoshitomo; Oshima, Akihiro; Ishii, Akina; Tsubaki, Tatsuya

The aim of this research is to clarify the mechanism of controlling plastic shrinkage crack by adding small amout of synthetic short fiber, and to propose optimum polypropylene short fiber to control plastic shrinkage crack. In this research, the effect of the hydrophily of polypropylene fiber was investigated in the amount of plastic shrinkage of mortar, total area of plastic shrinkage crack, and bond properties between fiber and mortar. The plastic shrinkage test of morar was conducted under high temperature, low relative humidity, and constant wind velocity. When polypropylene fiber had hydrophily, the amount of plastic shrinkage of mortar was restrained, which was because cement paste in morar was captured by hydrophilic fiber and then bleeding of mortar was restrained. With hydrophily, plastic shrinkage of mortar was restrained and bridging effect was improved due to better bond, which led to remarkable reduction of plastic shrinkage crack. Based on experimental results, the way of developing optimum polypropylene short fiber for actual construction was proposed. The fiber should have large hydrophily and small diameter, and should be used in as small amount as possible in order not to disturb workability of concrete.

Calcium carbonate precipitation by strain Bacillus licheniformis AK01, newly isolated from loamy soil: a promising alternative for sealing cement-based materials.

PubMed

Vahabi, Ali; Ramezanianpour, Ali Akbar; Sharafi, Hakimeh; Zahiri, Hossein Shahbani; Vali, Hojatollah; Noghabi, Kambiz Akbari

2015-01-01

The relevant experiments were designed to determine the ability of indigenous bacterial strains isolated from limestone caves, mineral springs, and loamy soils to induce calcium carbonate precipitation. Among all isolates examined in this study, an efficient carbonate-precipitating soil bacterium was selected from among the isolates and identified by 16S rRNA gene sequences as Bacillus licheniformis AK01. The ureolytic isolate was able to grow well on alkaline carbonate-precipitation medium and precipitate calcium carbonate more than 1 g L(-1). Fourier transform infrared (FTIR) spectroscopy, X-ray diffraction (XRD) analyses, and scanning electron microscopy (SEM)/energy-dispersive X-ray spectroscopy (EDX) examinations were performed in order to confirm the presence of calcium carbonate in the precipitate and to determine which polymorphs were present. The selected isolate was determined to be an appropriate candidate for application in a surface treatment of cement-based material to improve the properties of the mortar. Biodeposition of a layer of calcite on the surface of cement specimens resulted in filling in pore spaces. This could be an alternative method to improve the durability of the mortar. The kind of bacterial culture and medium composition had a profound impact on the resultant CaCO(3) crystal morphology. © 2015 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

Physical, thermal and mechanical study of MPC formulated with LG-MgO incorporating Phase Change Materials as admixture

NASA Astrophysics Data System (ADS)

Maldonado-Alameda, A.; Lacasta, A. M.; Giro-Paloma, J.; Chimenos, J. M.; Formosa, J.

2017-10-01

The high environmental impact generated by using of Ordinary Portland Cement (OPC) has lead to the search for alternative materials in the field of civil and building engineering. In addition, there is a tendency to develop cements from industrial by-products, thus reducing pollution and emissions generated by their production. One of the best positioned cements to compete with OPC is Magnesium Phosphate Cement (MPC). The present work studies different dosages of MPC mortars formulated with low-grade MgO by-product (sustainable MPC) incorporating Microencapsulated Phase Change Materials (MPCM) and air entraining additive (AEA) as admixtures (Thermal Sustainable MPC) to improve the thermal behaviour of the material. The aim is developed a new eco-friendly material that leads to reducing energy consumption in buildings. The study is focused on the physical, thermal, and mechanical characterization of TS-MPC mortars to assess their potential use as a thermal prefabricated panel. The results allow to relate the amount of the MPCM and the additive percentage with the thermal and mechanical properties of the TS- MPC. Furthermore, is important to highlight the influence of MPCM not only in the thermal behaviour but also on the increase of the porosity. The experimental results show that the addition of both additives contributes substantially to the improvement of the thermal behaviour of the mortars and converts them on a suitable material to reduce thermal oscillations in buildings.

Plastic shrinkage of mortars with shrinkage reducing admixture and lightweight aggregates studied by neutron tomography

DOE Office of Scientific and Technical Information (OSTI.GOV)

Wyrzykowski, Mateusz, E-mail: mateusz.wyrzykowski@empa.ch; Lodz University of Technology, Department of Building Physics and Building Materials, Lodz; Trtik, Pavel

2015-07-15

Water transport in fresh, highly permeable concrete and rapid water evaporation from the concrete surface during the first few hours after placement are the key parameters influencing plastic shrinkage cracking. In this work, neutron tomography was used to determine both the water loss from the concrete surface due to evaporation and the redistribution of fluid that occurs in fresh mortars exposed to external drying. In addition to the reference mortar with a water to cement ratio (w/c) of 0.30, a mortar with the addition of pre-wetted lightweight aggregates (LWA) and a mortar with a shrinkage reducing admixture (SRA) were tested.more » The addition of SRA reduced the evaporation rate from the mortar at the initial stages of drying and reduced the total water loss. The pre-wetted LWA released a large part of the absorbed water as a consequence of capillary pressure developing in the fresh mortar due to evaporation.« less

Comparative experimental study of dynamic compressive strength of mortar with glass and basalt fibres

NASA Astrophysics Data System (ADS)

Kruszka, Leopold; Moćko, Wojciech; Fenu, Luigi; Cadoni, Ezio

2015-09-01

Specimen reinforced with glass and basalt fibers were prepared using Standard Portland cement (CEM I, 52.5 R as prescribed by EN 197-1) and standard sand, in accordance with EN 196-1. From this cementitious mixture, a reference cement mortar without fibers was first prepared. Compressive strength, modulus of elasticity, and mod of fracture were determined for all specimens. Static and dynamic properties were investigated using Instron testing machine and split Hopkinson pressure bar, respectively. Content of the glass fibers in the mortar does not influence the fracture stress at static loading conditions in a clearly observed way. Moreover at dynamic range 5% content of the fiber results in a significant drop of fracture stress. Analysis of the basalt fibers influence on the fracture stress shows that optimal content of this reinforcement is equal to 3% for both static and dynamic loading conditions. Further increase of the fiber share gives the opposite effect, i.e. drop of the fracture stress.

NEUTRON RADIOGRAPHY MEASUREMENT OF SALT SOLUTION ABSORPTION IN MORTAR

PubMed Central

Lucero, Catherine L.; Spragg, Robert P.; Bentz, Dale P.; Hussey, Daniel S.; Jacobson, David L.; Weiss, W. Jason

2017-01-01

Some concrete pavements in the US have recently exhibited premature joint deterioration. It is hypothesized that one component of this damage can be attributed to a reaction that occurs when salt-laden water is absorbed in the concrete and reacts with the matrix. This study examines the absorption of CaCl2 solution in mortar via neutron imaging. Mortar specimens were prepared with water to cement ratios, (w/c), of 0.36, 0.42 and 0.50 by mass and exposed to chloride solutions with concentrations ranging from 0 % to 29.8 % by mass. Depth of fluid penetration and moisture content along the specimen length were determined for 96 h after exposure. At high salt concentration (29.8 %), the sorption rate decreased by over 80 % in all samples. Along with changes in surface tension and viscosity, CaCl2 reacts with the cement paste to produce products (Friedel’s salt, Kuzel’s salt, or calcium oxychloride) that block pores and reduce absorption. PMID:28626299

NEUTRON RADIOGRAPHY MEASUREMENT OF SALT SOLUTION ABSORPTION IN MORTAR.

PubMed

Lucero, Catherine L; Spragg, Robert P; Bentz, Dale P; Hussey, Daniel S; Jacobson, David L; Weiss, W Jason

2017-01-01

Some concrete pavements in the US have recently exhibited premature joint deterioration. It is hypothesized that one component of this damage can be attributed to a reaction that occurs when salt-laden water is absorbed in the concrete and reacts with the matrix. This study examines the absorption of CaCl 2 solution in mortar via neutron imaging. Mortar specimens were prepared with water to cement ratios, ( w/c ), of 0.36, 0.42 and 0.50 by mass and exposed to chloride solutions with concentrations ranging from 0 % to 29.8 % by mass. Depth of fluid penetration and moisture content along the specimen length were determined for 96 h after exposure. At high salt concentration (29.8 %), the sorption rate decreased by over 80 % in all samples. Along with changes in surface tension and viscosity, CaCl 2 reacts with the cement paste to produce products (Friedel's salt, Kuzel's salt, or calcium oxychloride) that block pores and reduce absorption.

Incorporation mode effect of Nano-silica on the rheological and mechanical properties of cementitious pastes and cement mortars

NASA Astrophysics Data System (ADS)

Safi, B.; Aknouche, H.; Mechakra, H.; Aboutaleb, D.; Bouali, K.

2018-04-01

Previous research indicates that the inclusion of nanosilica (NS) modifies the properties of the fresh and hardened state, compared to the traditional mineral additions. NS decreases the setting times of the cement mortar compared to silica fume (SF) and reduce of required water while improving the cohesion of the mixtures in the fresh state. Some authors estimate that the appropriate percentage of Nano-silica should be small (1 to 5% by weight) because of difficulties caused by agglomeration to particles during mixing, while others indicate that 10% by weight, if adjustments are made to the formulation to avoid an excess of self-drying and micro cracks that could impede strength. For this purpose, the present work aim to see the effect of the introduction mode of the nanosilica on the rheological and physic mechanical properties of cement mortars. In this study, NS was used either powdered with cement or in solution with the superplasticizer (Superplasticizer doped in nanosilica). Results show that the use of nanosilica powder (replacing cement on the one hand) has a negative influence on the rheological parameters and the rheological behavior of cementitious pastes. However, the introduction of nanosilica in solution in the superplasticizer (SP) was significantly improved the rheological parameters and the rheological behavior of cementitious pastes. Indeed, more the dosage of NS-doped SP increases more the shear stress and viscosities of the cementitious pastes become more fluid and manageable. A significant reduction of shear stress and plastic viscosity were observed that due to the increase in superplasticizer. A dosage of 1.5% NS-doped SP gave adequate fluidity and the shear rate was lower.

The central tower of the cathedral of Schleswig - New investigations to understand the alcali-silica reaction of historical mortars

NASA Astrophysics Data System (ADS)

Wedekind, Wanja; Protz, Andreas

2016-04-01

The damaging alcali-silica reaction leads to crack-formation and structural destruction at noumerous, constructed with cement mortar, buildings worldwide. The ASR-reaction causes the expansion of altered aggregates by the formation of a swelling gel. This gel consists of calcium silicate hydrate (C-S-H) that increases in volume with water, which exerts an expansive pressure inside the material. The cathedral of Schleswig is one of the oldest in northern Germany. The first church was built in 985-965. The Romanesque building part was erected around 1180 and the Gothic nave at the end of the 13th century. The central tower was constructed between 1888 and 1894 with brick and cement mortar. With 112 meters, the tower is the second-largest church spire of the country of Schleswig-Holstein in northern Germany. Due to the formation of cracks and damages from 1953 to 1956 first restoration works took place. Further developments of cracks are making restoration necessary again today. For developing a suitable conservation strategy, different investigations were done. The investigation included the determination of the pore space properties, the hygric and thermal dilatation and mercury porosimetry measurements. Furthermore, the application of cathodoluminescence microscopy may give information about the alteration process and microstructures present and reveal the differences between unaltered and altered mortars. An obvious relation between the porosity and the swelling intensity could be detected. Furthermore it becomes apparent, that a clear zonation of the mortar took place. The mortar near the surface is denser with a lower porosity and has a significantly lower swelling or dilatation.

Application of biochar from food and wood waste as green admixture for cement mortar.

PubMed

Gupta, Souradeep; Kua, Harn Wei; Koh, Hui Jun

2018-04-01

Landfilling of food waste due to its low recycling rate is raising serious concerns because of associated soil and water contamination, and emission of methane and other greenhouse gases during the degradation process. This paper explores feasibility of using biochar derived from mixed food waste (FWBC), rice waste (RWBC) and wood waste (mixed wood saw dust, MWBC) as carbon sequestering additive in mortar. RWBC is prepared from boiled plain rice, while FWBC is prepared from combination of rice, meat, and vegetables in fixed proportion. Carbon content in FWBC, RWBC and MWBC were found to be 71%, 66% and 87% by weight respectively. Results show that addition of 1-2wt% of FWBC and RWBC in mortar results in similar mechanical strength as control mix (without biochar). 1wt% of FWBC led to 40% and 35% reduction in water penetration and sorptivity respectively, indicating higher impermeability of mortar. Biochar from mixed wood saw dust performed better in terms of mechanical and permeability properties. Increase in compressive strength and tensile strength by up to 20% was recorded, while depth of water penetration and sorptivity was reduced by about 60% and 38% respectively compared to control. Both FWBC and MWBC were found to act as reinforcement to mortar paste, which resulted in higher ductility than control at failure under flexure. This study suggests that biochar from food waste and mixed wood saw dust has the potential to be successfully deployed as additive in cement mortar, which would also promote waste recycling, and sequester high volume carbon in civil infrastructure. Copyright © 2017 Elsevier B.V. All rights reserved.

Experimental Study of Slabbing and Rockburst Induced by True-Triaxial Unloading and Local Dynamic Disturbance

NASA Astrophysics Data System (ADS)

Du, Kun; Tao, Ming; Li, Xi-bing; Zhou, Jian

2016-09-01

Slabbing/spalling and rockburst are unconventional types of failure of hard rocks under conditions of unloading and various dynamic loads in environments with high and complex initial stresses. In this study, the failure behaviors of different rock types (granite, red sandstone, and cement mortar) were investigated using a novel testing system coupled to true-triaxial static loads and local dynamic disturbances. An acoustic emission system and a high-speed camera were used to record the real-time fracturing processes. The true-triaxial unloading test results indicate that slabbing occurred in the granite and sandstone, whereas the cement mortar underwent shear failure. Under local dynamically disturbed loading, none of the specimens displayed obvious fracturing at low-amplitude local dynamic loading; however, the degree of rock failure increased as the local dynamic loading amplitude increased. The cement mortar displayed no failure during testing, showing a considerable load-carrying capacity after testing. The sandstone underwent a relatively stable fracturing process, whereas violent rockbursts occurred in the granite specimen. The fracturing process does not appear to depend on the direction of local dynamic loading, and the acoustic emission count rate during rock fragmentation shows that similar crack evolution occurred under the two test scenarios (true-triaxial unloading and local dynamically disturbed loading).

Effect of Metakaolin on Strength and Efflorescence Quantity of Cement-Based Composites

PubMed Central

Weng, Tsai-Lung; Lin, Wei-Ting; Cheng, An

2013-01-01

This study investigated the basic mechanical and microscopic properties of cement produced with metakaolin and quantified the production of residual white efflorescence. Cement mortar was produced at various replacement ratios of metakaolin (0, 5, 10, 15, 20, and 25% by weight of cement) and exposed to various environments. Compressive strength and efflorescence quantify (using Matrix Laboratory image analysis and the curettage method), scanning electron microscopy, and X-ray diffraction analysis were reported in this study. Specimens with metakaolin as a replacement for Portland cement present higher compressive strength and greater resistance to efflorescence; however, the addition of more than 20% metakaolin has a detrimental effect on strength and efflorescence. This may be explained by the microstructure and hydration products. The quantity of efflorescence determined using MATLAB image analysis is close to the result obtained using the curettage method. The results demonstrate the best effectiveness of replacing Portland cement with metakaolin at a 15% replacement ratio by weight. PMID:23737719

Multi-criteria analysis of the mechanism of degradation of Portland cement based mortars exposed to external sulphate attack

DOE Office of Scientific and Technical Information (OSTI.GOV)

El-Hachem, R.; Roziere, E.; Grondin, F.

2012-10-15

This work aims to contribute to the design of durable concrete structures exposed to external sulphate attacks (ESA). Following a preliminary study aimed at designing a representative test, the present paper suggests a study on the effect of the water-to-cement (w/c) ratio and the cement composition in order to understand the degradation mechanisms. Length and mass measurements were registered continuously, leached calcium and hydroxide ions were also quantified. In parallel, scanning electron microscopy observations as well as X-ray microtomography were realised at different times to identify the formed products and the crack morphology. Test results provide information on the basicmore » aspects of the degradation mechanism, such as the main role of leaching and diffusion in the sulphate attack process. The mortar composition with a low w/c ratio leads to a better resistance to sulphate attack because the microstructure is less permeable. Reducing the C{sub 3}A content results in a macro-cracking decrease but it does not prevent expansion, which suggests the contribution of other expansive products, such as gypsum, in damage due to ESA. The observation of the cracks network in the microstructure helps to understand the micro-mechanisms of the degradation process.« less

Alkali Silica Reaction In The Presence Of Metakaolin - The Significant Role of Calcium Hydroxide

NASA Astrophysics Data System (ADS)

Zapała-Sławeta, Justyna

2017-10-01

Reducing the internal corrosion, which is the result of reactions between alkalis and reactive aggregates is especially important in ensuring durability properties of concrete. One of the methods of inhibiting the reaction is using some mineral additives which have pozzolanic properties. This paper presents the efficacy of high-reactivity metakaolin in reducing expansion due to alkali-silica reaction. It was demonstrated that metakaolin in the amount from 5% to 20% by mass of Portland cement reduce linear expansion of mortar bars with opal aggregate. Nevertheless, the safe expansion level in the specimens, classified as non-destructive to concrete, was recorded for the mortars prepared with 20% addition of metakaolin. Depletion of free calcium hydroxide content was considered as one of the most beneficial effects of metakaolin in controlling alkali silica reaction. Based on thermogravimetric analysis (TGA) performed on mortar bars with and without metakaolin the differences in portlandite content were determined. Microstructural observation of the specimens containing metakaolin indicated the presence of a reaction products but fewer in number than those forming in the mortars without mineral additives.

Characterization and application of automated in-vacuum PIXE/EBS system for direct analysis of chloride and sulfate ions attack in cementitious materials

NASA Astrophysics Data System (ADS)

Rihawy, M. S.; Alwazzeh, M.; Abbas, K.

2018-01-01

Ion beam analysis (IBA) techniques (Particle Induced X-ray Emission, PIXE and Elastic Backscattering Spectrometry, EBS), were applied to investigate chloride and sulfate ions diffusion into laboratory prepared mortar samples. Development and characterization of an automated in-vacuum macro PIXE/EBS system is thoroughly discussed. Depth profile information of both chloride and sulfate ions in laboratory prepared mortar samples, after immersion in sea water for nine months, was rapidly and easily obtained at fairly low cost and with standardless analysis, demonstrating the value of the application of IBA to elemental depth profiling in cementitious materials. Chloride and sulfate depth profiles were obtained for two sets of mortar samples, one prepared with different water/cement (W/C) ratios and the other with different sand/cement (S/C) ratios. Results showed higher diffusion rates of both chloride and sulfate ions when both ratios are increased. Additionally, the W/C ratio has a stronger influence in both sulfate and chloride penetration than the S/C ratio, and chloride ions penetrate faster than sulfates. Advantages and limitations of applying IBA techniques in this investigation are discussed. The comparison between PIXE and other X-ray based analytical techniques, namely X-ray fluorescence (XRF) and energy and wavelength dispersive X-rays (EDX/WDX), as well as other traditional wet chemical methods is reviewed, and industrial applications are discussed.

Numerical analysis and comparison of three types of herringbone frame structure for highway subgrade slopes protection

NASA Astrophysics Data System (ADS)

Nie, Yihua; Tang, Saiqian; Xu, Yang; Mao, Kunli

2018-04-01

In order to obtain mechanical response distribution of herringbone frame structure for highway subgrade slopes protection and select the best structure type, 3D numerical models of three types herringbone frame structure were established and analyzed in finite element software ANSYS. Indoor physical model of soil slope protected by herringbone frame structure was built and mechanical response of the frame structure was measured by loading tests. Numerical results indicate slope foot is the stress most disadvantageous location. Comparative analysis shows that structure composed of mortar rubble base layer and precast concrete blocks paving layer is the best one for resisting deformation and structure with cement mortar base layer and precast concrete blocks paving layer is the best one for being of low stress.

Mechanical resilience and cementitious processes in Imperial Roman architectural mortar

DOE Office of Scientific and Technical Information (OSTI.GOV)

Jackson, Marie D.; Landis, Eric N.; Brune, Philip F.

The pyroclastic aggregate concrete of Trajan’s Markets (110 CE), now Museo Fori Imperiali in Rome, has absorbed energy from seismic ground shaking and long-term foundation settlement for nearly two millenia while remaining largely intact at the structural scale. The scientific basis of this exceptional service record is explored through computed tomography of fracture surfaces and synchroton X-ray microdiffraction analyses of a reproduction of the standardized hydrated lime–volcanic ash mortar that binds decimeter-sized tuff and brick aggregate in the conglomeratic concrete. The mortar reproduction gains fracture toughness over 180 d through progressive coalescence of calcium–aluminum-silicate–hydrate (C-A-S-H) cementing binder with Ca/(Si+Al) ≈more » 0.8–0.9 and crystallization of strätlingite and siliceous hydrogarnet (katoite) at ≥90 d, after pozzolanic consumption of hydrated lime was complete. Platey strätlingite crystals toughen interfacial zones along scoria perimeters and impede macroscale propagation of crack segments. In the 1,900 year old mortar, C-A-S-H has low Ca/(Si+Al) ≈ 0.45–0.75. Dense clusters of 2- to 30-µm strätlingite plates further reinforce interfacial zones, the weakest link of modern cement-based concrete, and the cementitious matrix. These crystals formed during long-term autogeneous reaction of dissolved calcite from lime and the alkali-rich scoriae groundmass, clay mineral (halloysite), and zeolite (phillipsite and chabazite) surface textures from the Pozzolane Rosse pyroclastic flow, erupted from the nearby Alban Hills volcano. The clast-supported conglomeratic fabric of the concrete presents further resistance to fracture propagation at the structural scale.« less

Mechanical resilience and cementitious processes in Imperial Roman architectural mortar

DOE PAGES

Jackson, Marie D.; Landis, Eric N.; Brune, Philip F.; ...

2014-12-15

The pyroclastic aggregate concrete of Trajan’s Markets (110 CE), now Museo Fori Imperiali in Rome, has absorbed energy from seismic ground shaking and long-term foundation settlement for nearly two millenia while remaining largely intact at the structural scale. The scientific basis of this exceptional service record is explored through computed tomography of fracture surfaces and synchroton X-ray microdiffraction analyses of a reproduction of the standardized hydrated lime–volcanic ash mortar that binds decimeter-sized tuff and brick aggregate in the conglomeratic concrete. The mortar reproduction gains fracture toughness over 180 d through progressive coalescence of calcium–aluminum-silicate–hydrate (C-A-S-H) cementing binder with Ca/(Si+Al) ≈more » 0.8–0.9 and crystallization of strätlingite and siliceous hydrogarnet (katoite) at ≥90 d, after pozzolanic consumption of hydrated lime was complete. Platey strätlingite crystals toughen interfacial zones along scoria perimeters and impede macroscale propagation of crack segments. In the 1,900 year old mortar, C-A-S-H has low Ca/(Si+Al) ≈ 0.45–0.75. Dense clusters of 2- to 30-µm strätlingite plates further reinforce interfacial zones, the weakest link of modern cement-based concrete, and the cementitious matrix. These crystals formed during long-term autogeneous reaction of dissolved calcite from lime and the alkali-rich scoriae groundmass, clay mineral (halloysite), and zeolite (phillipsite and chabazite) surface textures from the Pozzolane Rosse pyroclastic flow, erupted from the nearby Alban Hills volcano. The clast-supported conglomeratic fabric of the concrete presents further resistance to fracture propagation at the structural scale.« less

Acoustic Behavior of Subfloor Lightweight Mortars Containing Micronized Poly (Ethylene Vinyl Acetate) (EVA).

PubMed

Brancher, Luiza R; Nunes, Maria Fernanda de O; Grisa, Ana Maria C; Pagnussat, Daniel T; Zeni, Mára

2016-01-15

This paper aims to contribute to acoustical comfort in buildings by presenting a study about the polymer waste micronized poly (ethylene vinyl acetate) (EVA) to be used in mortars for impact sound insulation in subfloor systems. The evaluation method included physical, mechanical and morphological properties of the mortar developed with three distinct thicknesses designs (3, 5, and 7 cm) with replacement percentage of the natural aggregate by 10%, 25%, and 50% EVA. Microscopy analysis showed the surface deposition of cement on EVA, with preservation of polymer porosity. The compressive creep test estimated long-term deformation, where the 10% EVA sample with a 7 cm thick mortar showed the lowest percentage deformation of its height. The impact noise test was performed with 50% EVA samples, reaching an impact sound insulation of 23 dB when the uncovered slab was compared with the 7 cm thick subfloor mortar. Polymer waste addition decreased the mortar compressive strength, and EVA displayed characteristics of an influential material to intensify other features of the composite.

Application of AMDS mortar as a treatment agent for arsenic in subsurface environment

NASA Astrophysics Data System (ADS)

Choi, J.; Lee, H.; Choi, U. K.; Yang, I. J.

2014-12-01

Among the treatment technologies available for As in soil and groundwater, adsorption or precipitation using acid mine drainage (AMD) sludge has become a promised technique because of high efficiency, inexpensiveness and simple to handling. The adsorbents were prepared by addition of Cement, Joomoonjin sand, fly ash, and Ca(OH)2 to air dry AMD sludge. In this work, the adsorption of As (III) and As (V) on AMDS mortar has been studied as a function of kinetic, pH, and initial arsenic concentration. Results of batch study showed that 75-90% of both As (III) and As (V) were removed at pH 7. Arsenic adsorption capacities were the highest at neutral pH condition and the adsorption equilibrium time reached in 7 days using AMDS mortar. Additionally, the adsorption kinetic process is expressed well by pseudo-second-order model. The adsorption capacities of AMDS mortar for As(III) and As(V) were found 19.04 and 30.75 mg g-1, respectively. The results of As (III) adsorption isotherms were fitted well to the Freundlich model. Moreover, As (V) adsorption isotherms were fitted well to the Langmuir model rather than Freundlich model. Based on experimental results in this study, we could conclude that AMDS mortar can be effectively used for arsenic removal agent from subsurface environment.

Multiscale characterization of chemical–mechanical interactions between polymer fibers and cementitious matrix

DOE Office of Scientific and Technical Information (OSTI.GOV)

Hernández-Cruz, Daniel; Hargis, Craig W.; Bae, Sungchul

2014-04-01

Together with a series of mechanical tests, the interactions and potential bonding between polymeric fibers and cementitious materials were studied using scanning transmission X-ray microscopy (STXM) and microtomography (lCT). Experimental results showed that these techniques have great potential to characterize the polymer fiber-hydrated cement-paste matrix interface, as well as differentiating the chemistry of the two components of a bi-polymer (hybrid) fiber the polypropylene core and the ethylene acrylic acid copolymer sheath. Similarly, chemical interactions between the hybrid fiber and the cement hydration products were observed, indicating the chemical bonding between the sheath and the hardened cement paste matrix. Microtomography allowedmore » visualization of the performance of the samples, and the distribution and orientation of the two types of fiber in mortar. Beam flexure tests confirmed improved tensile strength of mixes containing hybrid fibers, and expansion bar tests showed similar reductions in expansion for the polypropylene and hybrid fiber mortar bars.« less

Enhancement of thermal neutron shielding of cement mortar by using borosilicate glass powder.

PubMed

Jang, Bo-Kil; Lee, Jun-Cheol; Kim, Ji-Hyun; Chung, Chul-Woo

2017-05-01

Concrete has been used as a traditional biological shielding material. High hydrogen content in concrete also effectively attenuates high-energy fast neutrons. However, concrete does not have strong protection against thermal neutrons because of the lack of boron compound. In this research, boron was added in the form of borosilicate glass powder to increase the neutron shielding property of cement mortar. Borosilicate glass powder was chosen in order to have beneficial pozzolanic activity and to avoid deleterious expansion caused by an alkali-silica reaction. According to the experimental results, borosilicate glass powder with an average particle size of 13µm showed pozzolanic activity. The replacement of borosilicate glass powder with cement caused a slight increase in the 28-day compressive strength. However, the incorporation of borosilicate glass powder resulted in higher thermal neutron shielding capability. Thus, borosilicate glass powder can be used as a good mineral additive for various radiation shielding purposes. Copyright © 2017 Elsevier Ltd. All rights reserved.

Assessment of suitability of some chosen functions for describing of sorption isotherms in building materials

NASA Astrophysics Data System (ADS)

Stolarska, Agata; Garbalińska, Halina

2017-05-01

This paper presents results of tests and studies conducted on six common building materials, used for constructing and finishing of external walls. These included: ceramic brick, silicate brick, autoclaved aerated concrete, cement mortar, cement-lime mortar and cement mortar modified with polypropylene fibers. Each of these materials is distinguished by the other structure of porousness, affecting both the course of sorption processes and the isotherms obtained. At first, measurements of moisture sorption kinetics at temperatures of 5, 20 and 35 °C were performed, each time at six levels of relative humidity. Then, when the sorption processes expired, equilibrium moisture sorption values were determined for the materials in 18 individual temperature and humidity conditions. The experimental data were used to determine the sorption isotherm courses for each material at the three temperatures. Then, theoretical analysis was performed in order to determine, which of the models available in the literature described the sorption isotherms of the concerned building materials the best. For each material and each of the three temperature values, twenty-four equations were tested. In each case, those of them were identified which ensured the best matching between the theoretical courses and the experimental data. The obtained results indicate that the Chen's model proved to be the most versatile. It ensured a detailed description of the sorption isotherms for each material and temperature tested.

Effect of boron waste on the properties of mortar and concrete.

PubMed

Topçu, Iker Bekir; Boga, Ahmet Raif

2010-07-01

Utilization of by-products or waste materials in concrete production are important subjects for sustainable development and industrial ecology concepts. The usages as mineral admixtures or fine aggregates improve the durability properties of concrete and thus increase the economic and environmental advantages for the concrete industry. The effect of clay waste (CW) containing boron on the mechanical properties of concrete was investigated. CW was added in different proportions as cement additive in concrete. The effect of CW on workability and strength of concrete were analysed by fresh and hardened concrete tests. The results obtained were compared with control concrete properties and Turkish standard values. The results showed that the addition of CW had a small effect upon the workability of the concrete but an important effect on the reduction of its strength. It was observed that strength values were quite near to that of control concrete when not more than 10% CW was used in place of cement. In addition to concrete specimens, replacing cement with CW produced mortar specimens, which were investigated for their strength and durability properties. The tests of SO( 4) (2-) and Cl(-) effect as well as freeze-thaw behaviour related to the durability of mortar were performed. Consequently, it can be said that some improvements were obtained in durability properties even if mechanical properties had decreased with increasing CW content.

Area Handbook Series: Bulgaria. A Country Study

DTIC Science & Technology

1992-06-01

officials met with Western officials to stress Bulgaria’s com- mitment to economic and political reform and cement relations with the United States and the...towed guns; and 350 mortars , including the self-propelled 120mm Tun- dzha produced in Bulgaria. The ground forces had 64 launchers for surface-to...remained largely unknown during that period, however. The Tundzha mortar and a few types of armored com- bat vehicles were produced domestically

The American Experience with Pacification in Vietnam. Volume 2: Elements of Pacification

DTIC Science & Technology

1972-03-01

Regiment elmnts conducted coordinated mortar /ground attacks throughout Dai Loc district--recently an area of CAP concern. At the time of the attack...essentially they should be very light infantry forces equipped with automatic weapons, light mortars , grenade launchers, and rugged but light com...it lasted, a signifi- cant part of USOMI- effort was channeled toward its direct support. Piai:ers and commodities, such as fertilizer and cement

Utilization of flotation wastes of copper slag as raw material in cement production.

PubMed

Alp, I; Deveci, H; Süngün, H

2008-11-30

Copper slag wastes, even if treated via processes such as flotation for metal recovery, still contain heavy metals with hazardous properties posing environmental risks for disposal. This study reports the potential use of flotation waste of a copper slag (FWCS) as iron source in the production of Portland cement clinker. The FWCS appears a suitable raw material as iron source containing >59% Fe(2)O(3) mainly in the form of fayalite (Fe(2)SiO(4)) and magnetite (Fe(3)O(4)). The clinker products obtained using the FWCS from the industrial scale trial operations over a 4-month period were characterised for the conformity of its chemical composition and the physico-mechanical performance of the resultant cement products was evaluated. The data collected for the clinker products produced using an iron ore, which is currently used as the cement raw material were also included for comparison. The results have shown that the chemical compositions of all the clinker products including those of FWCS are typical of a Portland cement clinker. The mechanical performance of the standard mortars prepared from the FWCS clinkers were found to be similar to those from the iron ore clinkers with the desired specifications for the industrial cements e.g. CEM I type cements. Furthermore, the leachability tests (TCLP and SPLP) have revealed that the mortar samples obtained from the FWCS clinkers present no environmental problems while the FWCS could act as the potential source of heavy metal contamination. These findings suggest that flotation wastes of copper slag (FWCS) can be readily utilised as cement raw material due to its availability in large quantities at low cost with the further significant benefits for waste management/environmental practices of the FWCS and the reduced production and processing costs for cement raw materials.

Mechanism of concave ``tafoni'' and convex ``domal shape'' formation on TRIASSIC red sandstone of some old buildings, Chester City, UK, Case study

NASA Astrophysics Data System (ADS)

Kamh, G. M. E.

2005-08-01

The weathering factors act on the recent and archaeological sites through different processes based on the dominant environmental conditions. The net result of weathering is deformation of the original form of construction rock. In the current case study, the main aim is to find out the mechanism of formation of two different weathering forms recorded on many old buildings taking Chester City as a case study. The construction rock in the case study is arenitic sandstone with carbonate content ranging from 0.0 to 15.6%. The sandstone blocks are cemented together by hydraulic lime mortar that can easily be altered chemically to salts by acid rain that dominates at the study area. In case of mortar with worse geotechnical limits than the sandstone blocks, the net result is convex “domal” shape blocks, but in case of mortar with better geotechnical limits than the construction sandstone, the net result of weathering is tafoni “concave” weathering form.

Characterizations of mortar-degraded spinney waste composite nominated as solidifying agent for radwastes due to immersion processes

NASA Astrophysics Data System (ADS)

Saleh, H. M.; Eskander, S. B.

2012-11-01

Immobilization process of radioactive wastes is a compromise between economic and reliability factors. It involves the use of inert and cheap matrices to fix the wastes in homogenous monolithic solid forms. The characteristics of the resulting waste form were studied in various disposal options before coming to the final conclusion concerning the solidification process. A proposed mortar composite is formed from a mixture of Portland cement and sand in the weight ratio of 0.33 which by slurry of degraded spinney waste fibers at the ratio of 0.7 relative to the Portland cement. The composite was prepared at the laboratory ambient conditions (25 ± 5 °C). The temperature changes accompanying the hydration process were followed up to 96 h. At the end of 28 days, curing period, the performance of the obtained composite was evaluated under immersion circumstances imitating a flooding scenario that could happen at a disposal site. Compressive strength, porosity and mass changes were investigated under complete static immersion conditions in three different leachants, namely acetic acid, groundwater and seawater for 48 weeks. X-ray and scanning electron microscopy were used to follow and evaluate the changes that may occur for the proposed composite under flooding conditions. Based on the experimental data reached, it could be concluded that the prepared mortar composite can be nominated as a matrix for solidification/stabilization of some radwaste categories, even under the aggressive attacks of various immersion media.

Strength and Durability Performance of Alkali-Activated Rice Husk Ash Geopolymer Mortar

PubMed Central

Kim, Yun Yong; Lee, Byung-Jae; Saraswathy, Velu

2014-01-01

This paper describes the experimental investigation carried out to develop the geopolymer concrete based on alkali-activated rice husk ash (RHA) by sodium hydroxide with sodium silicate. Effect on method of curing and concentration of NaOH on compressive strength as well as the optimum mix proportion of geopolymer mortar was investigated. It is possible to achieve compressive strengths of 31 N/mm2 and 45 N/mm2, respectively for the 10 M alkali-activated geopolymer mortar after 7 and 28 days of casting when cured for 24 hours at 60°C. Results indicated that the increase in curing period and concentration of alkali activator increased the compressive strength. Durability studies were carried out in acid and sulfate media such as H2SO4, HCl, Na2SO4, and MgSO4 environments and found that geopolymer concrete showed very less weight loss when compared to steam-cured mortar specimens. In addition, fluorescent optical microscopy and X-ray diffraction (XRD) studies have shown the formation of new peaks and enhanced the polymerization reaction which is responsible for strength development and hence RHA has great potential as a substitute for ordinary Portland cement concrete. PMID:25506063

Strength and durability performance of alkali-activated rice husk ash geopolymer mortar.

PubMed

Kim, Yun Yong; Lee, Byung-Jae; Saraswathy, Velu; Kwon, Seung-Jun

2014-01-01

This paper describes the experimental investigation carried out to develop the geopolymer concrete based on alkali-activated rice husk ash (RHA) by sodium hydroxide with sodium silicate. Effect on method of curing and concentration of NaOH on compressive strength as well as the optimum mix proportion of geopolymer mortar was investigated. It is possible to achieve compressive strengths of 31 N/mm(2) and 45 N/mm(2), respectively for the 10 M alkali-activated geopolymer mortar after 7 and 28 days of casting when cured for 24 hours at 60°C. Results indicated that the increase in curing period and concentration of alkali activator increased the compressive strength. Durability studies were carried out in acid and sulfate media such as H2SO4, HCl, Na2SO4, and MgSO4 environments and found that geopolymer concrete showed very less weight loss when compared to steam-cured mortar specimens. In addition, fluorescent optical microscopy and X-ray diffraction (XRD) studies have shown the formation of new peaks and enhanced the polymerization reaction which is responsible for strength development and hence RHA has great potential as a substitute for ordinary Portland cement concrete.

Sensitivity of acoustic nonlinearity parameter to the microstructural changes in cement-based materials

NASA Astrophysics Data System (ADS)

Kim, Gun; Kim, Jin-Yeon; Kurtis, Kimberly E.; Jacobs, Laurence J.

2015-03-01

This research experimentally investigates the sensitivity of the acoustic nonlinearity parameter to microcracks in cement-based materials. Based on the second harmonic generation (SHG) technique, an experimental setup using non-contact, air-coupled detection is used to receive the consistent Rayleigh surface waves. To induce variations in the extent of microscale cracking in two types of specimens (concrete and mortar), shrinkage reducing admixture (SRA), is used in one set, while a companion specimen is prepared without SRA. A 50 kHz wedge transducer and a 100 kHz air-coupled transducer are implemented for the generation and detection of nonlinear Rayleigh waves. It is shown that the air-coupled detection method provides more repeatable fundamental and second harmonic amplitudes of the propagating Rayleigh waves. The obtained amplitudes are then used to calculate the relative nonlinearity parameter βre, the ratio of the second harmonic amplitude to the square of the fundamental amplitude. The experimental results clearly demonstrate that the nonlinearity parameter (βre) is highly sensitive to the microstructural changes in cement-based materials than the Rayleigh phase velocity and attenuation and that SRA has great potential to avoid shrinkage cracking in cement-based materials.

40 CFR 98.460 - Definition of the source category.

Code of Federal Regulations, 2011 CFR

2011-07-01

... cull. (viii) Bricks, mortar, or cement. (ix) Furnace slag. (x) Materials used as refractory (e.g., alumina, silicon, fire clay, fire brick). (xi) Plastics (e.g., polyethylene, polypropylene, polyethylene...

Influence of chloride in mortar made of Portland cement types II, III, and V on the near-field microwave reflection properties

NASA Astrophysics Data System (ADS)

Hu, Cairong; Benally, Aaron D.; Case, Tobias; Zoughi, Reza; Kurtis, Kimberly

2000-07-01

Corrosion of steel rebar in reinforced concrete structures, can be induced by the presence of chloride in the structure. Corrosion of steel rebar is a problematic issue in the construction industry as it compromises the strength and integrity of the structure. Although techniques exist for chloride detection and its migration into a structure, they are destructive, time consuming and cannot be used for the interrogation of large surfaces. In this investigation three different portland cement types; namely, ASTM types II, III and V were used, and six cubic (8' X 8' X 8') mortar specimens were produced all with water-to-cement (w/c) ratio of 0.6 and sand-to-cement (s/c) ratio of 1.5. Tap water was used when producing three of these specimens (one of each cement type). For the other three specimens calcium chloride was added to the mixing tap water resulting in a salinity of 2.5%. These specimens were placed in a hydration room for one day and thereafter left it the room temperature with low humidity. The reflection properties of these specimens, using an open-ended rectangular waveguide probe, were monitored daily at 3 GHz (S-band) and 10 GHz (X-band). The results show the influence of cement type on the reflection coefficient as well as the influence of chloride on the curing process and setting time.

Contribution to the physical-mechanical study of cement CRS basis of dune-sand powder and other minerals

NASA Astrophysics Data System (ADS)

Dahmani, Saci; Kriker, Abdelouahed

2016-07-01

The Portland cements are increasingly used for the manufacture of cement materials (mortar or concrete). Sighting the increasing demand of the cement in the field of construction, and the wealth of our country of minerals. It is time to value these local materials in construction materials and in the manufacture of cement for the manufacture of a new type of cement or for the improvement of the cement of characteristics for several reasons either technical, or ecological or economic or to improve certain properties to the State fees or hardened. The uses of mineral additions remain associated to disadvantages on the time of solidification and the development of the mechanical resistance at the young age [8]. The objective of our work is to study the effects of the incorporation of additions minerals such the pozzolan (active addition) [3], slag of blast furnace (active addition) [4] and the sand dune powder (inert addition) on the physico-mechanical properties of compositions of mortar collaborated compositions according to different binary combinations basis of these additions. This will allow selecting of optimal dosages of these combinations the more efficient, from the point of view of mechanical resistanceas well. The results of this research work confirm that the rate of 10% of pozzolan, slag or powder of dune sand contributes positively on the development of resistance in the long term, at of this proportion time,there is a decrease in the latter except for the slag (20 - 40%) [4]Seems the more effective resistors and physical properties.

Nanoparticle-based concretes for the restoration of historical and contemporary buildings: a new way for CO2 reduction in architecture

NASA Astrophysics Data System (ADS)

Greco, Enrico; Ciliberto, Enrico; Verdura, Pietro Damiano; Lo Giudice, Elio; Navarra, Giuseppe

2016-05-01

The production of the cement is a highly energy-intensive process and contributes to the release of pollutants into the atmosphere due to both the chemical reactions occurring in the kiln and, in most cases, the burning of fossil fuels for power production. So, the reduction of the cement content in a concrete would be indirectly useful to decrease the pollutant emissions in the atmosphere. The results of our investigation indicate that the replacement levels of cement by the 4 % of nanoparticles show a positive increasing of many physical and chemical properties allowing a relevant saving of cement content inside a concrete mixture. The compressive strengths, tensile splitting, propagations of ultrasonic pulses and water permeability tests were investigated on different models and realistic structures by the ISO EN rules. The influence of the nanoparticles on physical and mechanical properties was measured at different ripening times. Both silica and iron oxides make cement pastes harder and accelerated hydration processes of the cements. A remarkable decreasing in water permeability was also observed showing that nanoconcretes can be used as innovative restoration systems for cement-based historical and contemporary artefacts in order to avoid carbonation processes. Moreover, a smaller quantity of cement binder inside the mortar causes relevant positive effects on the reduction of carbon dioxide emission in the atmosphere.

Acoustic Behavior of Subfloor Lightweight Mortars Containing Micronized Poly (Ethylene Vinyl Acetate) (EVA)

PubMed Central

Brancher, Luiza R.; Nunes, Maria Fernanda de O.; Grisa, Ana Maria C.; Pagnussat, Daniel T.; Zeni, Mára

2016-01-01

This paper aims to contribute to acoustical comfort in buildings by presenting a study about the polymer waste micronized poly (ethylene vinyl acetate) (EVA) to be used in mortars for impact sound insulation in subfloor systems. The evaluation method included physical, mechanical and morphological properties of the mortar developed with three distinct thicknesses designs (3, 5, and 7 cm) with replacement percentage of the natural aggregate by 10%, 25%, and 50% EVA. Microscopy analysis showed the surface deposition of cement on EVA, with preservation of polymer porosity. The compressive creep test estimated long-term deformation, where the 10% EVA sample with a 7 cm thick mortar showed the lowest percentage deformation of its height. The impact noise test was performed with 50% EVA samples, reaching an impact sound insulation of 23 dB when the uncovered slab was compared with the 7 cm thick subfloor mortar. Polymer waste addition decreased the mortar compressive strength, and EVA displayed characteristics of an influential material to intensify other features of the composite. PMID:28787851

NMR relaxometry study of plaster mortar with polymer additives

NASA Astrophysics Data System (ADS)

Jumate, E.; Moldovan, D.; Fechete, R.; Manea, D.

2013-11-01

The cement mixed with water forms a plastic paste or slurry which stiffness in time and finally hardens into a resistant stone. The addition of sand aggregates, polymers (Walocel) and/or calcium carbonate will modify dramatically the final mortar mechanic and thermal properties. The hydration processes can be observed using the 1D NMR measurements of transverse T2 relaxation times distributions analysed by a Laplace inversion algorithm. These distributions were obtained for mortar pasta measured at 2 hours after preparation then at 3, 7 and 28 days after preparation. Multiple components are identified in the T2 distributions. These can be associated with the proton bounded chemical or physical to the mortar minerals characterized by a short T2 relaxation time and to water protons in pores with three different pore sizes as observed from SEM images. The evaporation process is faster in the first hours after preparation, while the mortar hydration (bonding of water molecules to mortar minerals) can be still observed after days or months from preparation. Finally, the mechanic resistance was correlated with the transverse T2 relaxation rates corresponding to the bound water.

Study on the ratio and properties of the slurry of light insulation masonry with volcanic slag

NASA Astrophysics Data System (ADS)

Liguang, Xiao; Dawei, Jiang

2017-12-01

Volcanic slag is a kind of natural high quality porous material, and it has a good thermal insulation effect, and it is an extremely rich natural resource. Therefore, this paper adopts the natural volcanic slag as the aggregate to build the insulation mortar mix design for the slag masonry, and tests the related performance of the mortar. The results show that adopts natural volcanic slag as the aggregate and the cement use fly ash to replace, and the appropriate uniform sealing pores were introduced into the mortar mix. The performance of the manufactured products can meet the requirements of JC/T890. The coefficient of thermal conductivity of lightweight masonry mortar is less than 0.14W/(m•K), and the frost resistance is greater than 100 times, and it is with a low price.

Combined Effects of Non-Conforming Fly Ash and Recycled Masonry Aggregates on Mortar Properties

PubMed Central

Torres-Gómez, Ana Isabel; Ledesma, Enrique F.; Otero, Rocio; Fernández, José Maria; Jiménez, José Ramón; de Brito, Jorge

2016-01-01

This work evaluates the effects of using non-conforming fly ash (Nc-FA) generated in a thermoelectric power plant as filler material for mortars made with natural sand (NA) and recycled sand from masonry waste (FRMA). The incorporation of powdered recycled masonry filler (R-MF) is also tested as an alternative to siliceous filler (Si-F). Three families of mortars were designed to study: the effect of replacing Si-F with Nc-FA on mortars made with NA; the effect of replacing Si-F with Nc-FA on mortars made with 50% of NA and 50% of FRMA; and the effect of replacing Si-F with R-MF on mortars made with NA and FRMA. Replacing Si-F with Nc-FA is a viable alternative that increases the mechanical strength, the workability and durability properties and decreases the shrinkage. The use of FRMA and Nc-FA improved the mechanical strength of mortars, and it slightly increased the shrinkage. The replacement of Si-F with R-MF on mortars made with FRMA is not a good alternative, because it has a negative impact on all of the properties tested. This work can help both to reduce cement and natural resources’ consumption and to increase the recycling rate of Nc-FA and FRMA. PMID:28773849

Combined Effects of Non-Conforming Fly Ash and Recycled Masonry Aggregates on Mortar Properties.

PubMed

Torres-Gómez, Ana Isabel; Ledesma, Enrique F; Otero, Rocio; Fernández, José Maria; Jiménez, José Ramón; de Brito, Jorge

2016-08-25

This work evaluates the effects of using non-conforming fly ash (Nc-FA) generated in a thermoelectric power plant as filler material for mortars made with natural sand (NA) and recycled sand from masonry waste (FRMA). The incorporation of powdered recycled masonry filler (R-MF) is also tested as an alternative to siliceous filler (Si-F). Three families of mortars were designed to study: the effect of replacing Si-F with Nc-FA on mortars made with NA; the effect of replacing Si-F with Nc-FA on mortars made with 50% of NA and 50% of FRMA; and the effect of replacing Si-F with R-MF on mortars made with NA and FRMA. Replacing Si-F with Nc-FA is a viable alternative that increases the mechanical strength, the workability and durability properties and decreases the shrinkage. The use of FRMA and Nc-FA improved the mechanical strength of mortars, and it slightly increased the shrinkage. The replacement of Si-F with R-MF on mortars made with FRMA is not a good alternative, because it has a negative impact on all of the properties tested. This work can help both to reduce cement and natural resources' consumption and to increase the recycling rate of Nc-FA and FRMA.

Fractionation analysis of oxyanion-forming metals and metalloids in leachates of cement-based materials using ion exchange solid phase extraction.

PubMed

Mulugeta, Mesay; Wibetoe, Grethe; Engelsen, Christian J; Lund, Walter

2009-05-15

A simple and versatile solid phase extraction (SPE) method has been developed to determine the anionic species of As, Cr, Mo, Sb, Se and V in leachates of cement mortar and concrete materials in the pH range 3-13. The anionic fractions of these elements were extracted using a strong anion exchanger (SAX) and their concentrations were determined as the difference in element concentration between the sample and the SAX effluent. Inductively coupled plasma mass spectrometry (ICP-MS) was used off-line to analyse solutions before and after passing through the SAX. The extraction method has been developed by optimizing sorbent type, sorbent conditioning and sample percolation rate. Breakthrough volumes and effect of matrix constituents were also studied. It was found that a polymer-based SAX conditioned with a buffer close to the sample pH or in some cases deionised water gave the best retention of the analytes. Optimal conditions were also determined for the quantitative elution of analytes retained on the SAX. Extraction of the cement mortar and concrete leachates showed that most of the elements had similar distribution of anions in both leachate types, and that the distribution was strongly pH dependent. Cr, Mo and V exist in anionic forms in strongly basic leachates (pH>12), and significant fractions of anionic Se were also detected in these solutions. Cr, Mo, Se and V were not determined as anions by the present method in the leachates of pH<12. Anionic As and Sb were found in small fractions in most of the leachates.

Study on the Correlation between Humidity and Material Strains in Separable Micro Humidity Sensor Design.

PubMed

Chang, Chih-Yuan

2017-05-08

Incidents of injuries caused by tiles falling from building exterior walls are frequently reported in Taiwan. Humidity is an influential factor in tile deterioration but it is more difficult to measure the humidity inside a building structure than the humidity in an indoor environment. Therefore, a separable microsensor was developed in this study to measure the humidity of the cement mortar layer with a thickness of 1.5-2 cm inside the external wall of a building. 3D printing technology is used to produce an encapsulation box that can protect the sensor from damage caused by the concrete and cement mortar. The sensor is proven in this study to be capable of measuring temperature and humidity simultaneously and the measurement results are then used to analyze the influence of humidity on external wall tile deterioration.

Additives for cement compositions based on modified peat

DOE Office of Scientific and Technical Information (OSTI.GOV)

Kopanitsa, Natalya, E-mail: kopanitsa@mail.ru; Sarkisov, Yurij, E-mail: sarkisov@tsuab.ru; Gorshkova, Aleksandra, E-mail: kasatkina.alexandra@gmail.com

High quality competitive dry building mixes require modifying additives for various purposes to be included in their composition. There is insufficient amount of quality additives having stable properties for controlling the properties of cement compositions produced in Russia. Using of foreign modifying additives leads to significant increasing of the final cost of the product. The cost of imported modifiers in the composition of the dry building mixes can be up to 90% of the material cost, depending on the composition complexity. Thus, the problem of import substitution becomes relevant, especially in recent years, due to difficult economic situation. The articlemore » discusses the possibility of using local raw materials as a basis for obtaining dry building mixtures components. The properties of organo-mineral additives for cement compositions based on thermally modified peat raw materials are studied. Studies of the structure and composition of the additives are carried out by physicochemical research methods: electron microscopy and X-ray analysis. Results of experimental research showed that the peat additives contribute to improving of cement-sand mortar strength and hydrophysical properties.« less

Hydration studies of calcium sulfoaluminate cements blended with fly ash

DOE Office of Scientific and Technical Information (OSTI.GOV)

García-Maté, M.; De la Torre, A.G.; León-Reina, L.

The main objective of this work is to study the hydration and properties of calcium sulfoaluminate cement pastes blended with fly ash (FA) and the corresponding mortars at different hydration ages. Laboratory X-ray powder diffraction, rheological studies, thermal analysis, porosimetry and compressive strength measurements were performed. The analysis of the diffraction data by Rietveld method allowed quantifying crystalline phases and overall amorphous contents. The studied parameters were: i) FA content, 0, 15 and 30 wt.%; and ii) water addition, water-to-CSA mass ratio (w/CSA = 0.50 and 0.65), and water-to-binder mass ratio (w/b = 0.50). Finally, compressive strengths after 6 monthsmore » of 0 and 15 wt.% FA [w/CSA = 0.50] mortars were similar: 73 ± 2 and 72 ± 3 MPa, respectively. This is justified by the filler effect of the FA as no strong evidences of reactivity of FA with CSA were observed. These results support the partial substitution of CSA cements with FA with the economic and environmental benefits.« less

Experimental studies on effect of Date Seed Ash (DSA) on strength properties of cement sand mortar

NASA Astrophysics Data System (ADS)

Gunarani, G. I.; Chakkravarthy, S. P.

2017-07-01

The need for alternative material for the cement is arising and being compromised by many engineering researchers. However, the growing demand and surging prices of raw materials challenges the constructional field. India, being one of the largest agricultural economy, produces a quantitative volume of agro-waste that is being dumped. In the conventional concrete production, coarse aggregate (CA) plays an important filler material. The initial study on date seed as a replacement for CA was not successful. This study primarily focuses on Date seed ash as a replacement material for ordinary Portland cement. OPC was replaced by Date Palm Seed Ash (DPSA) in the ratio up to 10% in terms of 2% interval. The main objective of this paper was to study the variation of strength properties of mortar by DPSA in specified ratio along with curing period of 3,7,14 and 28 days. The stress strain behavior has indicated a significant improvement. The overall results indicated the increase in replacing ratio, decreases the strength properties. However the physical, chemical and mechanical properties increased gradually in strength in minimal ratio.

Preparation of clinker from paper pulp industry wastes.

PubMed

Buruberri, Leire H; Seabra, M P; Labrincha, J A

2015-04-09

The production of paper pulp by the Kraft method generates considerable amounts of wastes. Namely, lime mud generated in the recovery circuit of chemical reagents, biological sludge from the wastewater treatment of wood digestion process and fly ash collected in the fluidized bed combustor used to generate electricity from biomass burning. The final destination of such wastes is an important concern, since environmental regulations are becoming stricter regarding their landfill. Driven by this fact, industries are looking for more sustainable solutions, such as the recycling in distinct products. This work tested these wastes as secondary raw materials to produce clinker/cement that was then experienced in mortar formulations. The first step involved the residues detailed characterization and a generated amounts survey. Then, specific but simple steps were suggested, aiming to facilitate transport and manipulation. Distinct blends were prepared and fired in order to get belitic and Portland clinkers. The Portland clinkers were processed at lower temperatures than the normally used in the industry due to the presence of mineralizing impurities in some wastes. Belite-based cements were used to produce mortars that developed satisfactory mechanical strength and did not reveal signs of deterioration or durability weaknesses. Copyright © 2014 Elsevier B.V. All rights reserved.

Elastic behavior and onset of cracking in cement composite plates reinforced by perforated thin steel sheets

NASA Astrophysics Data System (ADS)

Aronchik, V.

1996-03-01

Thin cement mortar plates reinforced by perforated thin steel sheets have been tested in four-point flexure loading. Six kinds of sheet reinforcement and to additional ones (for control) were used. Perforated sheets of the Daugavpils Factory of Machinery Chains differed by their thickness (0.6-1.8 mm), shape (round, rectangular, oval, "dumbbell"), and mark of steel (St. 08, 50, 70). Dimensions of plantes were 100×20×2 cm. Cements-sand mortar with a 1∶2 ratio of cement PZ35 and river sand of 3 mm grains was used as a matrix. Control specimens of similar dimensions and matrix were reinforced by wire cages and meshes (ferrocement). The testing was performed using an UMM-5 testing machine. Maximum deflection (at the midspan), tension, and shear strains were recorded. The expeimental data are presented in tables and graphs. The testing results showed that the elasticity modulus of material was in good agreement with the "admixture rule;" an onset of cracking for all types (excluding one) practically did not differ from reference samples; the mode of fracture in typical cases included an adhesion failure and significant shear strains. In one case the limit of the tension strength of the reinforcement was achieved.

40 CFR 98.460 - Definition of the source category.

Code of Federal Regulations, 2014 CFR

2014-07-01

... foundry sand). (vii) Clay, gypsum, or pottery cull. (viii) Bricks, mortar, or cement. (ix) Furnace slag. (x) Materials used as refractory (e.g., alumina, silicon, fire clay, fire brick). (xi) Plastics (e.g...

40 CFR 98.460 - Definition of the source category.

Code of Federal Regulations, 2012 CFR

2012-07-01

... foundry sand). (vii) Clay, gypsum, or pottery cull. (viii) Bricks, mortar, or cement. (ix) Furnace slag. (x) Materials used as refractory (e.g., alumina, silicon, fire clay, fire brick). (xi) Plastics (e.g...

40 CFR 98.460 - Definition of the source category.

Code of Federal Regulations, 2013 CFR

2013-07-01

... foundry sand). (vii) Clay, gypsum, or pottery cull. (viii) Bricks, mortar, or cement. (ix) Furnace slag. (x) Materials used as refractory (e.g., alumina, silicon, fire clay, fire brick). (xi) Plastics (e.g...

On Gravitational Radiation: A Nonlinear Wave Theory in a Viscoelastic Kerr-Lambda Spacetime

NASA Astrophysics Data System (ADS)

Gamble, Ronald

This project presents the experimental results concerning the mix design, fresh and hardened properties of an ultra-high strength concrete that has already been developed for high performance construction applications but now needs to be evaluated for a 3D printing process. The concrete is designed to be extruded through a nozzle and pump system, and have layers printed to analyze deformation within printed layers. The key factors for printable concrete are, the ability to be extruded through a pump and nozzle (flowability) and buildability. The flow of mortar will be studied by looking at the rheological properties of the mix and assessing the acceptable range of shear strength. Three different water to cement ratios and varying dosages of superplasticizers were incorporated to optimize a workable mortar/concrete mix to be applied for 3D printing. A Brookfield DV-III Ultra programmable rheometer was used to determine the viscosity and yield strength of the mortar mixes; these values were used to calculate the shear strength of the printable concrete. Compressive strengths of optimal mixtures were taken to assess the feasibility of 3D printed concrete as compared to traditional means. Compression test was conducted on a High Capacity Series Compression Testing Machine with 2" x 2" mortars cubes. The results indicated that the mortars that have shear ranges between of 0.3 - 0.9 kPa could be used in a 3D printer. The compressive strength of the concrete made with a 25% water/cement ratio and 10% superplasticizer dosage reached 62.8 MPa, which qualifies it as ultrahigh strength mortar. An optimum mix will be validated by printing the most filaments until deformation occurs. The end goal of this project is to develop an optimal concrete to produce the strength needed for 3D printed concrete. Using our predesigned ultra-high strength concrete mix ingredients, we will optimize that mix to have the same performance characteristics and be used in 3D printing applications.

Method for increasing the rate of compressive strength gain in hardenable mixtures containing fly ash

DOEpatents

Liskowitz, J.W.; Wecharatana, M.; Jaturapitakkul, C.; Cerkanowicz, A.E.

1997-10-28

The present invention relates to concrete, mortar and other hardenable mixtures comprising cement and fly ash for use in construction. The invention provides a method for increasing the rate of strength gain of a hardenable mixture containing fly ash by exposing the fly ash to an aqueous slurry of calcium oxide (lime) prior to its incorporation into the hardenable mixture. The invention further relates to such hardenable mixtures, e.g., concrete and mortar, that contain fly ash pre-reacted with calcium oxide. In particular, the fly ash is added to a slurry of calcium oxide in water, prior to incorporating the fly ash in a hardenable mixture. The hardenable mixture may be concrete or mortar. In a specific embodiment, mortar containing fly ash treated by exposure to an aqueous lime slurry are prepared and tested for compressive strength at early time points. 2 figs.

Method for increasing the rate of compressive strength gain in hardenable mixtures containing fly ash

DOEpatents

Liskowitz, John W.; Wecharatana, Methi; Jaturapitakkul, Chai; Cerkanowicz, deceased, Anthony E.

1997-01-01

The present invention relates to concrete, mortar and other hardenable mixtures comprising cement and fly ash for use in construction. The invention provides a method for increasing the rate of strength gain of a hardenable mixture containing fly ash by exposing the fly ash to an aqueous slurry of calcium oxide (lime) prior to its incorporation into the hardenable mixture. The invention further relates to such hardenable mixtures, e.g., concrete and mortar, that contain fly ash pre-reacted with calcium oxide. In particular, the fly ash is added to a slurry of calcium oxide in water, prior to incorporating the fly ash in a hardenable mixture. The hardenable mixture may be concrete or mortar. In a specific embodiment, mortar containing fly ash treated by exposure to an aqueous lime slurry are prepared and tested for compressive strength at early time points.

Fabrication of biporous low-crystalline apatite based on mannitol dissolution from apatite cement.

PubMed

Tajima, Shinya; Kishi, Yuji; Oda, Makoto; Maruta, Michito; Matsuya, Shigeki; Ishikawa, Kunio

2006-09-01

Biporous (macro- and microporous) calcium phosphate gains much attention as a bone substitute material because of its large surface area and that it improves cell penetration. In the present study, we evaluated the feasibility of biporous, low-crystalline apatite based on dissolution of mannitol from self-setting apatite cement (Biopex). Mannitol--known as a biocompatible, easily dissolved monosaccharide alcohol--was recrystallized to obtain larger crystals. It was crushed with pestle and mortar, sieved to obtain crystals which passed through a 500-microm mesh but which remained against a 300-microm mesh, and then used as porogen. Although Biopex containing 60 wt% mannitol was not able to be taken out of the mold, addition of mannitol caused no initial setting inhibition to Biopex if the amount was 40 wt% or less. Similarly, transformation to apatitic product was confirmed when the apatite cement was immersed in 0.9% saline kept at 37 degrees C for seven days. The set mass became low-crystalline, biporous apatite with approximately 60% porosity.

The role of material engineering within the concept of an integrated water resources management

NASA Astrophysics Data System (ADS)

Breiner, Raphael; Müller, Harald S.

2016-09-01

By means of a case study, the successful implementation of a rheologically optimised cement-based mortar for the construction as well as for the rehabilitation of rain water cisterns is presented in this paper. The material was developed within the scope of a German-Indonesian joint project ["Integrated Water Resources Management" (IWRM)], funded by the German Federal Ministry of Education and Research. Comprehensive rheological investigations are presented which provide the database for the optimization of the mortar with regard to its intended range of application. For the selection of the source materials, special emphasis was placed on the ready availability at low cost. The rheological properties of the fresh mortar allow an easy workability by hand while the hardened mortar shows a durable and tight appearance at the same time. The developed material can be used as a coating for walls, floors and ceilings of cisterns, for the local rehabilitation of damaged areas only or even as a construction material for complete new cisterns. The future multiplication of the IWRM project results within the region was assured by a local capacity development when the presented material concept was applied in practise in Indonesia for the construction of sustainable rain water cisterns in Gunung Kidul.

Improvements of nano-SiO2 on sludge/fly ash mortar.

PubMed

Lin, D F; Lin, K L; Chang, W C; Luo, H L; Cai, M Q

2008-01-01

Sewage sludge ash has been widely applied to cementitious materials. In this study, in order to determine effects of nano-SiO(2) additives on properties of sludge/fly ash mortar, different amounts of nano-SiO(2) were added to sludge/fly ash mortar specimens to investigate their physical properties and micro-structures. A water-binding ratio of 0.7 was assigned to the mix. Substitution amounts of 0%, 10%, 20%, and 30% of sludge/fly ash (1:1 ratio) were proposed. Moreover, 0%, 1%, 2%, and 3% of nano-SiO(2) was added to the mix. Tests, including SEM and compressive strength, were carried out on mortar specimens cured at 3, 7, and 28 days. Results showed that sludge/fly ash can make the crystals of cement hydration product finer. Moreover, crystals increased after nano-SiO(2) was added. Hence, nano-SiO(2) can improve the effects of sludge/fly ash on the hydration of mortar. Further, due to the low pozzolanic reaction active index of sludge ash, early compressive strengths of sludge/fly ash mortar were decreased. Yet, nano-SiO(2) could help produce hydration crystals, which implies that the addition of nano-SiO(2) to mortar can improve the influence of sludge/fly ash on the development of the early strength of the mortar.

Study on the Correlation between Humidity and Material Strains in Separable Micro Humidity Sensor Design

PubMed Central

Chang, Chih-Yuan

2017-01-01

Incidents of injuries caused by tiles falling from building exterior walls are frequently reported in Taiwan. Humidity is an influential factor in tile deterioration but it is more difficult to measure the humidity inside a building structure than the humidity in an indoor environment. Therefore, a separable microsensor was developed in this study to measure the humidity of the cement mortar layer with a thickness of 1.5–2 cm inside the external wall of a building. 3D printing technology is used to produce an encapsulation box that can protect the sensor from damage caused by the concrete and cement mortar. The sensor is proven in this study to be capable of measuring temperature and humidity simultaneously and the measurement results are then used to analyze the influence of humidity on external wall tile deterioration. PMID:28481300

NMR relaxometry study of plaster mortar with polymer additives

DOE Office of Scientific and Technical Information (OSTI.GOV)

Jumate, E.; Manea, D.; Moldovan, D.

2013-11-13

The cement mixed with water forms a plastic paste or slurry which stiffness in time and finally hardens into a resistant stone. The addition of sand aggregates, polymers (Walocel) and/or calcium carbonate will modify dramatically the final mortar mechanic and thermal properties. The hydration processes can be observed using the 1D NMR measurements of transverse T{sub 2} relaxation times distributions analysed by a Laplace inversion algorithm. These distributions were obtained for mortar pasta measured at 2 hours after preparation then at 3, 7 and 28 days after preparation. Multiple components are identified in the T{sub 2} distributions. These can bemore » associated with the proton bounded chemical or physical to the mortar minerals characterized by a short T{sub 2} relaxation time and to water protons in pores with three different pore sizes as observed from SEM images. The evaporation process is faster in the first hours after preparation, while the mortar hydration (bonding of water molecules to mortar minerals) can be still observed after days or months from preparation. Finally, the mechanic resistance was correlated with the transverse T{sub 2} relaxation rates corresponding to the bound water.« less

Evaluation of Rapid-Setting Concretes for Airfield Spall Repair

DTIC Science & Technology

1991-04-01

repair concretes for Rapid Runway Repair (RRR). The three were a methyl methacrylate binder (Silikal RI7AF), a magnesium phosphate mortar mix (Set-45...reld Methyl methacrylate Rapid-setting 82 Blended cement Pavement materials 16. PRICE CODE Magnesium phosphate cement Rapid runway repair Spall repair 17...conditions, and for use during RRR training. Silikal is a methyl methacrylate , which forms a solid mass within minutes after its two components are mixed. It

Parametric Analysis to Study the Influence of Aerogel-Based Renders' Components on Thermal and Mechanical Performance.

PubMed

Ximenes, Sofia; Silva, Ana; Soares, António; Flores-Colen, Inês; de Brito, Jorge

2016-05-04

Statistical models using multiple linear regression are some of the most widely used methods to study the influence of independent variables in a given phenomenon. This study's objective is to understand the influence of the various components of aerogel-based renders on their thermal and mechanical performance, namely cement (three types), fly ash, aerial lime, silica sand, expanded clay, type of aerogel, expanded cork granules, expanded perlite, air entrainers, resins (two types), and rheological agent. The statistical analysis was performed using SPSS (Statistical Package for Social Sciences), based on 85 mortar mixes produced in the laboratory and on their values of thermal conductivity and compressive strength obtained using tests in small-scale samples. The results showed that aerial lime assumes the main role in improving the thermal conductivity of the mortars. Aerogel type, fly ash, expanded perlite and air entrainers are also relevant components for a good thermal conductivity. Expanded clay can improve the mechanical behavior and aerogel has the opposite effect.

Parametric Analysis to Study the Influence of Aerogel-Based Renders’ Components on Thermal and Mechanical Performance

PubMed Central

Ximenes, Sofia; Silva, Ana; Soares, António; Flores-Colen, Inês; de Brito, Jorge

2016-01-01

Statistical models using multiple linear regression are some of the most widely used methods to study the influence of independent variables in a given phenomenon. This study’s objective is to understand the influence of the various components of aerogel-based renders on their thermal and mechanical performance, namely cement (three types), fly ash, aerial lime, silica sand, expanded clay, type of aerogel, expanded cork granules, expanded perlite, air entrainers, resins (two types), and rheological agent. The statistical analysis was performed using SPSS (Statistical Package for Social Sciences), based on 85 mortar mixes produced in the laboratory and on their values of thermal conductivity and compressive strength obtained using tests in small-scale samples. The results showed that aerial lime assumes the main role in improving the thermal conductivity of the mortars. Aerogel type, fly ash, expanded perlite and air entrainers are also relevant components for a good thermal conductivity. Expanded clay can improve the mechanical behavior and aerogel has the opposite effect. PMID:28773460

Performance variances of galvanized steel in mortar and concrete

DOE Office of Scientific and Technical Information (OSTI.GOV)

Hime, W.G.; Machin, M.

Mild steel is used as reinforcement in concrete structures because it is passivated by the highly alkaline cement paste system, preventing typical corrosion. Two processes can corrode the initially passivated steel: air carbonation and chloride (Cl[sup [minus

Controlled low strength materials (CLSM), reported by ACI Committee 229

DOE Office of Scientific and Technical Information (OSTI.GOV)

Rajendran, N.

1997-07-01

Controlled low-strength material (CLSM) is a self-compacted, cementitious material used primarily as a backfill in lieu of compacted fill. Many terms are currently used to describe this material including flowable fill, unshrinkable fill, controlled density fill, flowable mortar, flowable fly ash, fly ash slurry, plastic soil-cement, soil-cement slurry, K-Krete and other various names. This report contains information on applications, material properties, mix proportioning, construction and quality-control procedures. This report`s intent is to provide basic information on CLSM technology, with emphasis on CLSM material characteristics and advantages over conventional compacted fill. Applications include backfills, structural fills, insulating and isolation fills, pavementmore » bases, conduit bedding, erosion control, void filling, and radioactive waste management.« less

The Acoustical Properties of the Polyurethane Concrete Made of Oyster Shell Waste Comparing Other Concretes as Architectural Design Components

NASA Astrophysics Data System (ADS)

Setyowati, Erni; Hardiman, Gagoek; Purwanto

2018-02-01

This research aims to determine the acoustical properties of concrete material made of polyurethane and oyster shell waste as both fine aggregate and coarse aggregate comparing to other concrete mortar. Architecture needs aesthetics materials, so the innovation in architectural material should be driven through the efforts of research on materials for building designs. The DOE methods was used by mixing cement, oyster shell, sands, and polyurethane by composition of 160 ml:40 ml:100 ml: 120 ml respectively. Refer to the results of previous research, then cement consumption is reduced up to 20% to keep the concept of green material. This study compared three different compositions of mortars, namely portland cement concrete with gravel (PCG), polyurethane concrete of oyster shell (PCO) and concrete with plastics aggregate (PCP). The methods of acoustical tests were conducted refer to the ASTM E413-04 standard. The research results showed that polyurethane concrete with oyster shell waste aggregate has absorption coefficient 0.52 and STL 63 dB and has a more beautiful appearance when it was pressed into moulding. It can be concluded that polyurethane concrete with oyster shell aggregate (PCO) is well implemented in architectural acoustics-components.

Strain sensitivity of carbon nanotube cement-based composites for structural health monitoring

NASA Astrophysics Data System (ADS)

D'Alessandro, Antonella; Ubertini, Filippo; Laflamme, Simon; Rallini, Marco; Materazzi, Annibale L.; Kenny, Josè M.

2016-04-01

Cement-based smart sensors appear particularly suitable for monitoring applications, due to their self-sensing abilities, their ease of use, and their numerous possible field applications. The addition of conductive carbon nanofillers into a cementitious matrix provides the material with piezoresistive characteristics and enhanced sensitivity to mechanical alterations. The strain-sensing ability is achieved by correlating the variation of external loads or deformations with the variation of specific electrical parameters, such as the electrical resistance. Among conductive nanofillers, carbon nanotubes (CNTs) have shown promise for the fabrication of self-monitoring composites. However, some issues related to the filler dispersion and the mix design of cementitious nanoadded materials need to be further investigated. For instance, a small difference in the added quantity of a specific nanofiller in a cement-matrix composite can substantially change the quality of the dispersion and the strain sensitivity of the resulting material. The present research focuses on the strain sensitivity of concrete, mortar and cement paste sensors fabricated with different amounts of carbon nanotube inclusions. The aim of the work is to investigate the quality of dispersion of the CNTs in the aqueous solutions, the physical properties of the fresh mixtures, the electromechanical properties of the hardened materials, and the sensing properties of the obtained transducers. Results show that cement-based sensors with CNT inclusions, if properly implemented, can be favorably applied to structural health monitoring.

Effect of temperature on the durability of class C fly ash belite cement in simulated radioactive liquid waste: synergy of chloride and sulphate ions.

PubMed

Guerrero, A; Goñi, S; Allegro, V R

2009-06-15

The durability of class C fly ash belite cement (FABC-2-W) in simulated radioactive liquid waste (SRLW) rich in a mixed sodium chloride and sulphate solution is presented here. The effect of the temperature and potential synergic effect of chloride and sulfate ions are discussed. This study has been carried out according to the Koch-Steinegger test, at the temperature of 20 degrees C and 40 degrees C during a period of 180 days. The durability has been evaluated by the changes of the flexural strength of mortar, fabricated with this cement, immersed in a simulated radioactive liquid waste rich in sulfate (0.5M), chloride (0.5M) and sodium (1.5M) ions--catalogued like severely aggressive for the traditional Portland cement--and demineralised water, which was used as reference. The reaction mechanism of sulphate, chloride and sodium ions with the mortar was evaluated by scanning electron microscopy (SEM), porosity and pore-size distribution, and X-ray diffraction (XRD). The results showed that the chloride binding and formation of Friedel's salt was inhibited by the presence of sulphate. Sulphate ion reacts preferentially with the calcium aluminate hydrates forming non-expansive ettringite which precipitated inside the pores; the microstructure was refined and the mechanical properties enhanced. This process was faster and more marked at 40 degrees C.

Improved microstructure of cement-based composites through the addition of rock wool particles

DOE Office of Scientific and Technical Information (OSTI.GOV)

Lin, Wei-Ting; Institute of Nuclear Energy Research, Atomic Energy Council, Taoyuan 32546, Taiwan; Cheng, An, E-mail: ancheng@niu.edu.tw

2013-10-15

Rock wool is an inorganic fibrous substance produced by steam blasting and cooling molten glass. As with other industrial by-products, rock wool particles can be used as cementitious materials or ultra fine fillers in cement-based composites. This study investigated the microstructure of mortar specimens produced with cement-based composites that include various forms of rock wool particles. It conducted compressive strength testing, rapid chloride penetration tests, X-ray diffraction analysis, thermo-gravimetric analysis, and scanning electronic microscopy to evaluate the macro- and micro-properties of the cement-based composites. Test results indicate that inclusion of rock wool particles in composites improved compressive strength and reducedmore » chloride ion penetration at the age of 91 days due to the reduction of calcium hydroxide content. Microscopic analysis confirms that the use of rock wool particles contributed to the formation of a denser, more compact microstructure within the hardened paste. In addition, X-ray diffraction analysis shows few changes in formation of pozzolanic reaction products and no new hydrations are formed with incorporating rock wool particles. - Highlights: • We report the microstructural characterization of cement-based composites. • Different mixes produced with various rock wool particles have been tested. • The influence of different mixes on macro and micro properties has been discussed. • The macro properties are included compressive strength and permeability. • XRD and SEM observations confirm the pozzolanic reaction in the resulting pastes.« less

Decontamination of Bacillus spores adhered to iron and ...

EPA Pesticide Factsheets

Journal Article This study examines the effectiveness of decontaminating Bacillus globigii spores attached to corroded iron and cement-mortar coupons with free chlorine at two pH levels, monochloramine, chlorine dioxide, ozone, peracetic acid (PAA) and acidified nitrite, followed by flushing.

Experimental Study of the Possibility to Make a Mortar with Ternary Sand (Natural and Artificial Fine Aggregates)

NASA Astrophysics Data System (ADS)

Baali, L.; Naceri, A.; Rahmouni, Z.; Mehidi, M. W. Noui

This experimental study investigates the possibility to make a mortar with a ternary sand (natural and artificial fine aggregates). This method is utilized to correct the particle size distribution of various sands used in mortar. For this investigation, three sands have been used: a dune sand (DS), a slag sand (SS), and brick sand (BS) at different proportions in mortar. After crushing, the artificial fine aggregate (blast furnace slag and waste brick fine aggregate) was sifted in order to use it as fine aggregate. The effect of the quality and grain size distribution of natural fine aggregate (i.e., DS) and artificial fine aggregates (i.e., SS and BS) on the physical properties of ternary sand confected (density, porosity, fineness modulus, equivalent sand, particle size distribution, water absorption) and properties of fresh and hardened mortar were analysed. In the same way for this study, the physical properties and chemical compositions of DS, SS, BS and cement were investigated. The results obtained show that the mechanical strength on mortar depends of the nature and particle size distribution of sand studied. The reuse of this recycled material (slag blast furnace and waste brick) in the industry would contribute to the protection of the environment. This study shows the potential of this method to make mortar with ternary sand (natural and artificial fine aggreagates) in order to improve the physical properties of sand. Utilising natural and artificial fine aggregates to produce quality mortar should yield significant environmental benefits.

Properties of wastepaper sludge in geopolymer mortars for masonry applications.

PubMed

Yan, Shiqin; Sagoe-Crentsil, Kwesi

2012-12-15

This paper presents the results of an investigation into the use of wastepaper sludge in geopolymer mortar systems for manufacturing construction products. The investigation was driven by the increasing demand for reuse options in paper-recycling industry. Both fresh and hardened geopolymer mortar properties are evaluated for samples incorporating dry wastepaper sludge, and the results indicate potential end-use benefits in building product manufacture. Addition of wastepaper sludge to geopolymer mortar reduces flow properties, primarily due to dry sludge absorbing water from the binder mix. The average 91-day compressive strength of mortar samples incorporating 2.5 wt% and 10 wt% wastepaper sludge respectively retained 92% and 52% of the reference mortar strength. However, contrary to the normal trend of increasing drying shrinkage with increasing paper sludge addition to Portland cement matrices, the corresponding geopolymer drying shrinkage decreased by 34% and 64%. Equally important, the water absorption of hardened geopolymer mortar decreased with increasing paper sludge content at ambient temperatures, providing good prospects of overall potential for wastepaper sludge incorporation in the production of building and masonry elements. The results indicate that, despite its high moisture absorbance due to the organic matter and residual cellulose fibre content, wastepaper sludge appears compatible with geopolymer chemistry, and hence serves as a potential supplementary additive to geopolymer cementitious masonry products. Copyright © 2012 Elsevier Ltd. All rights reserved.

Estimation of local stresses and elastic properties of a mortar sample by FFT computation of fields on a 3D image

DOE Office of Scientific and Technical Information (OSTI.GOV)

Escoda, J.; Departement Materiaux et Mecanique des Composants, Electricite de France, Moret-sur-Loing; Willot, F., E-mail: francois.willot@ensmp.f

2011-05-15

This study concerns the prediction of the elastic properties of a 3D mortar image, obtained by micro-tomography, using a combined image segmentation and numerical homogenization approach. The microstructure is obtained by segmentation of the 3D image into aggregates, voids and cement paste. Full-fields computations of the elastic response of mortar are undertaken using the Fast Fourier Transform method. Emphasis is made on highly-contrasted properties between aggregates and matrix, to anticipate needs for creep or damage computation. The representative volume element, i.e. the volume size necessary to compute the effective properties with a prescribed accuracy, is given. Overall, the volumes usedmore » in this work were sufficient to estimate the effective response of mortar with a precision of 5%, 6% and 10% for contrast ratios of 100, 1000 and 10,000, resp. Finally, a statistical and local characterization of the component of the stress field parallel to the applied loading is carried out.« less

Effect of natural fibers on mechanical properties of green cement mortar

NASA Astrophysics Data System (ADS)

AL-Zubaidi, Aseel B.

2018-05-01

Natural fibers of banana, reed, palm and coconut were used to reinforce cement composite. Optical microscopy showed that the prepared fibers are different in size and morphology. Nearly equiaxed, ribbon-like and nearly cylindrical morphologies were observed. Each of the utilized natural fibers was incorporated in the cement matrix at 0, 0.25, 0.5, 0.75 and 1.0 wt% and cured for 28 days. The scanning electron micrographs for the 1.0 wt% -reinforced composite showed differences in porosity, grain size and shape. Each of the utilized fibers has different effect on the microstructure of the cement composite that depends on the fiber size and morphology. Water absorption, thermal conductivity, bending strength, hardness and compression strengths were measured for the reinforced cement composite. It is found that the final physical and mechanical properties of the set cement composite depend on the fiber content and fiber type through the differences in their sizes and morphologies.

Use of rubble from building demolition in mortars.

PubMed

Corinaldesi, V; Giuggiolini, M; Moriconi, G

2002-01-01

Because of increasing waste production and public concerns about the environment, it is desirable to recycle materials from building demolition. If suitably selected, ground, cleaned and sieved in appropriate industrial crushing plants, these materials can be profitably used in concrete. Nevertheless, the presence of masonry instead of concrete rubble is particularly detrimental to the mechanical performance and durability of recycled-aggregate concrete and the same negative effect is detectable when natural sand is replaced by fine recycled aggregate fraction. An alternative use of both masonry rubble and fine recycled material fraction could be in mortars. These could contain either recycled instead of natural sand or powder obtained by bricks crushing as partial cement substitution. In particular, attention is focused on the modification that takes place when either polypropylene or stainless steel fibers are added to these mortars. Polypropylene fibers are added in order to reduce shrinkage of mortars, stainless steel fibers for improving their flexural strength. The combined use of polypropylene fibers and fine recycled material from building demolition could allow the preparation of mortars showing good performance, in particular when coupled with bricks. Furthermore, the combined use of stainless steel fibers and mortars containing brick powder seems to be an effective way to guarantee a high flexural strength.

9. Detail view, porch, from the southeast (Note the stonework's ...

Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

9. Detail view, porch, from the southeast (Note the stonework's thick Portland cement mortar which was removed during the fall 2001 as part of stone conservation efforts). - John Bartram House & Garden, House, 54th Street & Lindbergh Boulevard, Philadelphia, Philadelphia County, PA

Applicability of Fracture Mechanics Methodology to Cracking and Fracture of Concrete.

DTIC Science & Technology

1986-02-01

Magazine of Concrete Research, Vol. 24. 1972. pp. * 185-196 - 100.0 Chir R. K. and C. M. Sangha. A Study of the Relations Between Time. Strength. Deformation...R. Clifton and E. Anderson, The Fracture Mechanics of Mortars, Cement and Concrete Researach, Vol. 6, 1976. pp. 535-548 195.0 Higgins , D. D. and J. E...Proceedings of a Conference at University of Sheffield, 1976, Cement and Concrete Association. Wexham Springs, 1976. pp. 283-296 196.0 "-’’ Higgins D. D

The Coast Artillery Journal. Volume 75, Number 2, March-April 1932

DTIC Science & Technology

1932-04-01

after three years’ study of the Japanese language-study which has re- sulted not in my gaining easy fluency in the language of the Samurai but in...eight and a half feet thick, using 850 pounds of cement to ite cubic yard. In standard European fortifications the proportion of cement to the cubic yard...withthe mechanized"support," i.e., mortar companies, mechanizedand M. G. Cosoand first-line transport. Corps artillery, engineers, armored cars of the R

Investigation of Hydraulic Binding Characteristics of Lime Based Mortars Used in Historical Masonry Structures

NASA Astrophysics Data System (ADS)

Binal, Adil

2017-10-01

In the historic masonry structures, hard and large rock fragments were used as the construction materials. The hydraulic binder material prepared to keep this used material in its entirety is a different material than the cement used today. Khorasan mortar made by using aggregate and lime exhibits a more flexible structure than the concrete. This feature allows the historic building to be more durable. There is also a significant industrial value because of the use of Khorasan mortar in the restoration of historic masonry structures. Therefore, the calculation of the ideal mixture of Khorasan mortar and the determination of its mechanical and physical properties are of great importance regarding preserving historic buildings. In this study, the mixtures of different lime and brick fractions were prepared. It was determined that Khorasan mortar shows the highest compressive strength in mixtures with water/lime ratio of 0.55 and lime/aggregate ratio of 0.66. By keeping the mixing ratio constant, it was observed that the strengths of the samples kept in the humidity chamber for different curing times increased day by day. The early strength values of samples with the high lime/aggregate ratio (l/a: 0.83) were higher than those with the low lime/aggregate ratio (l/a: 0.5). For the samples with low lime/aggregate ratio, there was an increase in the strength values depending on the curing period. As the cure duration increases, a chemical reaction takes place between the lime and the brick fracture, and as a result of this reaction, the strength values are increased.

Ambient Cured Alkali Activated Flyash Masonry Units

NASA Astrophysics Data System (ADS)

Venugopal, K.; Radhakrishna; Sasalatti, Vinod M.

2016-09-01

Geopolymers belong to a category of non-conventional and non-Portland cement based cementitious binders which are produced using industrial by products like fly ash and ground granulated blast furnace slag (GGBFS). This paper reports on the development of geopolymer mortars for production of masonry units. The geopolymer mortars were prepared by mixing various by products with manufactured sand and a liquid mixture of sodium silicate and sodium hydroxide solutions. After curing at ambient conditions, the masonry units were tested for strength properties such as water absorption, initial rate of absorption, compression, shear- bond, and stress-strain behaviour etc. It was observed that the flexural strength of the blocks is more than 2 MPa and shear bond strength is more than 0.4MPa. It was found that the properties of geopolymer blocks were superior to the traditional masonry units. Hence they can be recommended for structural masonry.

Influence of Cements Containing Calcareous Fly Ash as a Main Component Properties of Fresh Cement Mixtures

NASA Astrophysics Data System (ADS)

Gołaszewski, Jacek; Kostrzanowska-Siedlarz, Aleksandra; Ponikiewski, Tomasz; Miera, Patrycja

2017-10-01

The main goal of presented research was to examine usability of cements containing calcareous fly ash (W) from technological point of view. In the paper the results of tests concerning the influence of CEM II and CEM IV cements containing fly ash (W) on rheological properties, air content, setting times and plastic shrinkage of mortars are presented and discussed. Moreover, compatibility of plasticizers with cements containing fly ash (W) was also studied. Additionally, setting time and hydration heat of cements containing calcareous fly ash (W) were determined. In a broader aspect, the research contributes to promulgation of the possibility of using calcareous fly ash (W) in cement and concrete technology, what greatly benefits the environment protection (utilization of waste fly ash). Calcareous fly ash can be used successfully as the main component of cement. Cements produced by blending with processed fly ash or cements produced by interginding are characterized by acceptable technological properties. In respect to CEM I cements, cements containing calcareous fly ash worsen workability, decrease air content, delay setting time of mixtures. Cements with calcareous fly ash show good compatibility with plasticizers.

Effect of pulverized fuel ash and CO{sub 2} curing on the water resistance of magnesium oxychloride cement (MOC)

DOE Office of Scientific and Technical Information (OSTI.GOV)

He, Pingping; Poon, Chi Sun, E-mail: cecspoon@polyu.edu.hk; Tsang, Daniel C.W.

This paper presents a study on the use of pulverized fuel ash (PFA) to improve the water resistance of magnesium oxychloride cement (MOC). Strength retention coefficients and volume stability were tested to evaluate the water resistance of MOC, in which the addition of PFA resulted in a remarkable improvement. The characterization of hydration products before and after water immersion was carried out using quantitative X-ray diffraction (QXRD), thermogravimetric (TG), Fourier-transformed infrared spectroscopy (FTIR) and scanning electron microscope (SEM). With the Q-XRD analysis, it was shown that the addition of PFA could result in the great increase of the amount ofmore » amorphous phase during air curing. This amorphous gel was identified as a mixture of magnesium-chloride-silicate-hydrate gel (M-Cl-S-H gel) and magnesium-chloride-hydrate gel (M-Cl-H gel) by elemental mapping scanning. It suggested that PFA could not only react with MOC to form M-Cl-S-H gel, but also change the morphology of magnesium oxychloride. The generation of insoluble M-Cl-S-H gel and M-Cl-H gel and densification of the microstructure contributed to the improvement of the water resistance of MOC. The MOC mortar expanded during air curing due to the hydration of excess MgO. Water immersion led to more expansion of MOC mortar as a result of the continuously hydration of excess MgO and the formation of Mg(OH){sub 2}. Adding PFA could increase the expansion of MOC mortar during air curing, which may because the amorphous gel could remain more water and benefit to the hydration of MgO. While, the addition of PFA could decrease the expansion of cement mortar during water immersion perhaps due to the reduction of the content of excess MgO and the insoluble amorphous-gel-layer that protect the MgO from hydration. Moreover, CO{sub 2} curing could further improve the performance of the PFA-blended MOC due to the formation of a higher content of amorphous gel.« less

Latex modified Portland cement overlays : an analysis of samples removed from a bridge deck.

DOT National Transportation Integrated Search

1975-01-01

This report describes an evaluation of the latex modified mortar overlay the Route 85 (NBL) bridge over the Roanoke River. While the performance of the overlay has been generally satisfactory, corings and chloride analyses indicate the possibility of...

Bonding agents for portland cement concrete and mortar.

DOT National Transportation Integrated Search

1983-01-01

Structural repairs of bridge piers and abutements require patching concrete : used depends upon the depth of the patch to be made. In some instances, the : use of a liquid bonding agent has been specified in the mixes as well as in a : grout scrubbed...

Effect of Various Interface Thicknesses on the Behaviour of Infilled frame Subjected to Lateral Load

NASA Astrophysics Data System (ADS)

Senthil, K.; Muthukumar, S.; Rupali, S.; Satyanarayanan, K. S.

2018-03-01

Two dimensional numerical investigations were carried out to study the influence of interface thickness on the behaviour of reinforced concrete frames subjected to in-plane lateral loads using commercial finite element tool SAP 2000. The cement mortar, cork and foam was used as interface material and their effect was studied by varying thicknesses as 6, 8, 10, 14 and 20 mm. The effect of lateral loads on infill masonry wall was also studied by varying arbitrary loads as 10, 20, 40 and 60 kN. The resistance of the frame with cement mortar was found maximum with the interface thickness 10 mm therefore, it is concluded that the maximum influence of interface thickness of 10 mm was found effective. The resistance of integral infill frame with cork and foam interface was found maximum with the interface thickness 6 mm and it is concluded that 6 mm thick interface among the chosen thickness was found effective.

Synthesis of dextrin-stabilized colloidal silver nanoparticles and their application as modifiers of cement mortar.

PubMed

Konował, Emilia; Sybis, Marta; Modrzejewska-Sikorska, Anna; Milczarek, Grzegorz

2017-11-01

Various commercial dextrins were used as reducing and stabilizing agents for a novel one-step synthesis of silver nanoparticles from ammonia complexes of silver ions. As a result, stable colloids of silver were formed during the reaction with the particle size being the function of the dextrin type. The obtained colloids were characterized by UV-vis spectrophotometry, size distribution (using Non-Invasive Backscatter optics) and transmission electron microscopy (TEM). The achieved results clearly indicate the possibility of low-cost production of large quantities of colloidal silver nanoparticles using materials derived from renewable sources. The resulting silver colloids can be used for different purposes, e.g. as bactericidal agents. Combination of the aforementioned properties of nanosilver particles with plasticizing properties of dextrin enables to obtain cement mortars with increased workability and enhanced compressive strength. Moreover, the obtained material is also characterized by increased immunity to adverse impact of microorganisms. Copyright © 2017 Elsevier B.V. All rights reserved.

An Experimental Investigation on the Ultimate Strength of Partially Infilled: Braced Steel Frames

NASA Astrophysics Data System (ADS)

Dubey, Shailendra Kumar Damodar; Kute, Sunil Y.

2017-12-01

Infilled walls are usually, considered as non-structural elements. However, these walls are effective in carrying lateral loads. In this regard, an experimental investigation was planned and conducted to study the effect of braced and partially infilled steel frames with cement mortar and concrete in comparison to the bare frames. All these frames were tested up to collapse and subjected only to horizontal loads to obtain an effective and possible solution for soft storey which are generally not infilled. In comparison to bare steel frames, partially infilled frames have an increase of lateral load capacity by 45-60%. Central bracing is more effective than that of the corner bracing. For the same load partially infilled frames have significantly less deflection than that of the bare frames. A reduced load factor is suggested for the design of soft storey columns with the partial infills. A mathematical model has been proposed to calculate the theoretical ultimate load for the braced, cement mortar and concrete partial infilled frames.

Comparison of Glass Powder and Fly Ash Effect on the Fresh Properties of Self-Compacting Mortars

NASA Astrophysics Data System (ADS)

Öznur Öz, Hatice; Erhan Yücel, Hasan; Güneş, Muhammet

2017-10-01

This study is aimed to determine effects of glass powder on fresh properties of self-compacting mortars. Self-compacting mortars incorporating glass powder (SCMGPs) were designed with a water/binder ratio of 0.40 and a total binder content of 550 kg/m3. At first, the control mixture was produced with 20% fly ash and % 80 cement of the total binder content without using the glass powder. Then, glass powder was used in the proportions 5%, 10%, 15% and 20% instead of fly ash in the mortars. Mini-slump flow and mini-v funnel tests experimentally investigated on SCMGPs to compare the effect of fly ash and glass powder. With increasing the amount of glass powder used in SCMGPs increased the amount of superplasticizer used to obtain the desired mini-slump flow diameter. So, the use of glass powder reduced the flow ability of SCMGPs in comparison to fly ash. Additionally, the compressive strength and flexural strength of the mortar mixtures were determined at the 28th day. The test results indicated that the mechanical characteristics of SCMGPs improved when the fly ash was replaced with glass powder in SCMGPs.

Predicting fracture of mortar beams under three-point bending using non-extensive statistical modeling of electric emissions

NASA Astrophysics Data System (ADS)

Stergiopoulos, Ch.; Stavrakas, I.; Triantis, D.; Vallianatos, F.; Stonham, J.

2015-02-01

Weak electric signals termed as 'Pressure Stimulated Currents, PSC' are generated and detected while cement based materials are found under mechanical load, related to the creation of cracks and the consequent evolution of cracks' network in the bulk of the specimen. During the experiment a set of cement mortar beams of rectangular cross-section were subjected to Three-Point Bending (3PB). For each one of the specimens an abrupt mechanical load step was applied, increased from the low load level (Lo) to a high final value (Lh) , where Lh was different for each specimen and it was maintained constant for long time. The temporal behavior of the recorded PSC show that during the load increase a spike-like PSC emission was recorded and consequently a relaxation of the PSC, after reaching its final value, follows. The relaxation process of the PSC was studied using non-extensive statistical physics (NESP) based on Tsallis entropy equation. The behavior of the Tsallis q parameter was studied in relaxation PSCs in order to investigate its potential use as an index for monitoring the crack evolution process with a potential use in non-destructive laboratory testing of cement-based specimens of unknown internal damage level. The dependence of the q-parameter on the Lh (when Lh <0.8Lf), where Lf represents the 3PB strength of the specimen, shows an increase on the q value when the specimens are subjected to gradually higher bending loadings and reaches a maximum value close to 1.4 when the applied Lh becomes higher than 0.8Lf. While the applied Lh becomes higher than 0.9Lf the value of the q-parameter gradually decreases. This analysis of the experimental data manifests that the value of the entropic index q obtains a characteristic decrease while reaching the ultimate strength of the specimen, and thus could be used as a forerunner of the expected failure.

DOE Office of Scientific and Technical Information (OSTI.GOV)

Bernard, Laetitia, E-mail: laetitia.bernard@empa.ch; Leemann, Andreas

In this study, the potential of time-of-flight secondary ion mass spectrometry (ToF-SIMS) for the application in cement-based materials is assessed in combination and comparison with scanning electron microscopy (SEM) and energy dispersive X-ray (EDX). Mortar, concrete and samples from model systems providing products formed by the alkali–silica reaction (ASR) were studied. ToF-SIMS provides qualitative data on alkalis in cases where EDX reaches its limits in regard to detectable concentration, lateral resolution and atomic number of the elements. Due to its high in-depth resolution of a few atomic monolayers, thin layers of reaction products can be detected on the surfaces andmore » chemically analyzed with ToF-SIMS. Additionally, it delivers information on the molecular conformation within the ASR product, its hydrogen content and its isotope ratios, information not provided by EDX. Provided the samples are carefully prepared, ToF-SIMS opens up new possibilities in the analysis of cement-based materials.« less

Optimization and characterization of a cemented ultimate-storage product

NASA Astrophysics Data System (ADS)

Brunner, H.

1981-12-01

The U- and Pu-containing packaging wastes can be homogeneously cemented after a washing and fragmentation process. Both finely crushed and coarsely fragmented raw wastes yield products with sufficient mechanical stability. The processability limit of the coarsely fragmented raw waste using cement paste or mortar is largely determined by the cellulose content, which is not to exceed 1.3% by weight in the end waste. Of 9 binders studied, the most corrosion-resistant products were obtained with blast-furnace slag cement, whereas poured concrete and Maxit are much less resistant in five-component brine. In the cemented product, hydrolysis of plasticizers (DOP) from plastics (PVC) occurs, leading to release of 2-ethyl-hexanol. This reaction occurs to a much lower degree with blast-furnace slag cement than with all other binders studied. The binder chosen for further tests consists of blast-furnace slag cement, concrete fluidizer and a stabilizer, and is processed at a W/C ratio of 0.43.

Influence of Rubber Size on Properties of Crumb Rubber Mortars

PubMed Central

Yu, Yong; Zhu, Han

2016-01-01

Studies on the properties and applications of rubber cement-based materials are well documented. The sizes of rubbers used in these materials varied. However, information about the effects of rubber size on the properties of rubber cement-based materials, especially pore structure, mechanical strengths, and drying shrinkage properties, remains limited. Three groups of rubber with major particle sizes of 2–4 mm, 1–3 mm, and 0–2 mm were selected in this study. This paper presents experimental studies on the effects of rubber size on the consistency, fresh density, pore structure, mechanical properties, and drying shrinkage properties of crumb rubber mortars (CRMs). Results demonstrated that the consistency and fresh density of CRMs decreased with the rubber size. As to the pore structure, the total pore volume increased with the decrease of the rubber size. By contrast, the influence of the rubber size on the mesopore (<50 nm) volume is not as significant as that of the rubber content. The mechanical properties of CRMs decreased with the rubber size. Low rubber stiffness and large pore volumes, especially those of small sized rubbers, contribute to the reduction of CRMs strength. The drying shrinkage of CRM increases as the rubber size decreases. The influences of rubber size on capillary tension are not significant. Thus, the shrinkage increases with the decrease of rubber size mainly because of its function in the deformation modulus reduction of CRMs. PMID:28773649

Synthesis of geopolymer from biomass-coal ash blends

NASA Astrophysics Data System (ADS)

Samadhi, Tjokorde Walmiki; Wulandari, Winny; Prasetyo, Muhammad Iqbal; Fernando, Muhammad Rizki; Purbasari, Aprilina

2017-09-01

Geopolymer is an environmentally attractive Portland cement substitute, owing to its lower carbon footprint and its ability to consume various aluminosilicate waste materials as its precursors. This work describes the development of geopolymer formulation based on biomass-coal ash blends, which is predicted to be the prevalent type of waste when biomass-based thermal energy production becomes mainstream in Indonesia. The ash blends contain an ASTM Class F coal fly ash (FA), rice husk ash (RHA), and coconut shell ash (CSA). A mixture of Na2SiO3 and concentrated KOH is used as the activator solution. A preliminary experiment identified the appropriate activator/ash mass ratio to be 2.0, while the activator Na2SiO3/KOH ratio varies from 0.8 to 2.0 with increasing ash blend Si/Al ratio. Both non-blended FA and CSA are able to produce geopolymer mortars with 7-day compressive strength exceeding the Indonesian national SNI 15-2049-2004 standard minimum value of 2.0 MPa stipulated for Portland cement mortars. Ash blends have to be formulated with a maximum RHA content of approximately 50 %-mass to yield satisfactory 7-day strength. No optimum ash blend composition is identified within the simplex ternary ash blend compositional region. The strength decreases with Si/Al ratio of the ash blends due to increasing amount of unreacted silicate raw materials at the end of the geopolymer hardening period. Overall, it is confirmed that CSA and blended RHA are feasible raw materials for geopolymer production..

The study of chloride ion migration in reinforced concrete under cathodic protection

DOT National Transportation Integrated Search

1999-09-01

The migration of chloride ions in concrete with steel reinforcement was investigated. Mortar blocks (15 cm x 15 cm x 17 cm) of various : composition (water to cement ratio, chloride ion content) were cast with an iron mesh cathode imbedded along one ...

Stainless and Galvanized Steel, Hydrophobic Admixture and Flexible Polymer-Cement Coating Compared in Increasing Durability of Reinforced Concrete Structures

NASA Astrophysics Data System (ADS)

Tittarelli, Francesca; Giosuè, Chiara; Mobili, Alessandra

2017-08-01

The use of stainless or galvanized steel reinforcements, a hydrophobic admixture or a flexible polymer-cement coating were compared as methods to improve the corrosion resistance of sound or cracked reinforced concrete specimens exposed to chloride rich solutions. The results show that in full immersion condition, negligible corrosion rates were detected in all cracked specimens, except those treated with the flexible polymer-cement mortar as preventive method against corrosion and the hydrophobic concrete specimens. High corrosion rates were measured in all cracked specimens exposed to wet-dry cycles, except for those reinforced with stainless steel, those treated with the flexible polymer-cement coating as restorative method against reinforcement corrosion and for hydrophobic concrete specimens reinforced with galvanized steel reinforcements.

Recycling of paint-contaminated grit.

PubMed

Taha, R; al-Alawi, D; al-Nabhani, M; Pillay, A E; al-Hamdi, A

2001-08-01

The impact on the environment of using paint-contaminated grit (PCG) as a partial or full replacement for sand in Portland cement mortar and asphalt concrete mixtures was investigated. The grit waste material originated from abrasive blasting of offshore steel structures. There is a major environmental concern regarding the safe disposal of the spent blasting abrasives that contain paint chips or paint particles and other debris removed from the surface of the steel structures. This work investigated the potential reuse of PCG in Portland cement concrete (PCC) and hot mix asphalt concrete. Several studies were conducted to establish the integrity of the materials containing the recycled grit. These included the chemical and physical characterization of natural sand and PCG, the assay of leaches associated with the grit material for hazardous metal contaminants, such as Cr, Cd and Pb, and the assessment of the mechanical properties of the PCG-substituted mortars by applying special tests (such as Marshall stability and determination of the flow properties) to the PCG-substituted asphalt concrete mixtures. The overall results demonstrated that the potential reuse of PCG in PCC and asphalt concrete mixtures would not pose any environmental threat and could produce several benefits, such as reduced disposal costs, protection of water sources from improper disposal practices and reduced costs in the production of natural aggregates and asphalt cement.

Properties of mortars made by uncalcined FGD gypsum-fly ash-ground granulated blast furnace slag composite binder

DOE Office of Scientific and Technical Information (OSTI.GOV)

Zhong Shiyun, E-mail: tjzhongshiyun@163.com; Ni Kun; Li Jinmei

2012-07-15

Highlights: Black-Right-Pointing-Pointer The mortar with uncalcined FGD gypsum has suitable workability. Black-Right-Pointing-Pointer The strength of mortar with uncalcined FGD gypsum is higher than that of mortar without uncalcined FGD gypsum. Black-Right-Pointing-Pointer The dry shrinkage of mortar with uncalcined FGD gypsum is lower than that of mortar without uncalcined FGD gypsum. Black-Right-Pointing-Pointer The leaching of sulfate ion of mortar is studied. - Abstract: A series of novel mortars were developed from composite binder of uncalcined FGD gypsum, fly ash (FA) and ground granulated blast furnace slag (GGBFS) for the good utilization of flue gas desulphurization (FGD) gypsum. At a fixed ratiomore » (20%) of GGBFS to the composite binder, keeping consistency of the mortar between 9.5 and 10.0 cm, the properties of the composite mortar were studied. The results show that higher water/binder (W/B) is required to keep the consistency when increasing the percentage of FGD gypsum. No obvious influences of the W/B and content of FGD gypsum on the bleeding of paste were observed which keeps lower than 2% under all experimental conditions tried. The highest compressive and flexural strengths (ratio is 20% FGD gypsum, 20% GGBFS and 60% FA) are 22.6 and 4.3 MPa at 28 days, respectively. Scanning electron microscopy (SEM) and X-ray diffraction (XRD) results indicate that massive ettringite crystals and C-S-H gels exist in the hydration products. At 90 days the mortars with FGD gypsum is dramatically smaller drying shrinkage (563-938 micro strain) than that without FGD gypsum (about 2250 micro strain). The release of the SO{sub 4}{sup 2-} from the mortar was analyzed, indicating that the dissolution of sulfate increases with FGD gypsum. The concentration of SO{sub 4}{sup 2-} releasing from the mortar with 10% FGD gypsum is almost equal to that obtained from the mortar without FGD gypsum. The release of SO{sub 4}{sup 2-} from the mortar with 20% FGD gypsum is 9200 mg{center_dot}m{sup -2}, which is lower than that from the mortar with 95% cement clinker and 5% FGD gypsum.« less

Possibility of Coal Combustion Product Conditioning

NASA Astrophysics Data System (ADS)

Błaszczyński, Tomasz Z.; Król, Maciej R.

2018-03-01

This paper is focused on properties of materials known as green binders. They can be used to produce aluminium-siliceous concrete and binders known also as geopolymers. Comparing new ecological binders to ordinary cements we can see huge possibility of reducing amount of main greenhouse gas which is emitted to atmosphere by 3 to even 10 times depending of substrate type used to new green material production. Main ecological source of new materials obtaining possibility is to use already available products which are created in coal combustion and steel smelting process. Most of them are already used in many branches of industry. They are mostly civil engineering, chemistry or agriculture. Conducted research was based on less popular in civil engineering fly ash based on lignite combustion. Materials were examine in order to verify possibility of obtaining hardened mortars based of different factors connected with process of geopolymerization, which are temperature, amount of reaction reagent and time of heat treatment. After systematizing the matrices for the basic parameters affecting the strength of the hardened mortars, the influence of the fly ash treatment for increasing the strength was tested.

Acceleration of Intended Pozzolanic Reaction under Initial Thermal Treatment for Developing Cementless Fly Ash Based Mortar.

PubMed

Kwon, Yang-Hee; Kang, Sung-Hoon; Hong, Sung-Gul; Moon, Juhyuk

2017-02-24

Without using strong alkaline solution or ordinary Portland cement, a new structural binder consisting of fly ash and hydrated lime was hardened through an intensified pozzolanic reaction. The main experimental variables are the addition of silica fume and initial thermal treatment (60 °C for 3 days). A series of experiments consisting of mechanical testing (compressive and flexural strength, modulus of elasticity), X-ray diffraction, and measurements of the heat of hydration, pore structure, and shrinkage were conducted. These tests show that this new fly ash-based mortar has a compressive strength of 15 MPa at 91 days without any silica fume addition or initial thermal treatment. The strength increased to over 50 MPa based on the acceleration of the intensified pozzolanic reaction from the silica fume addition and initial thermal treatment. This is explained by a significant synergistic effect induced by the silica fume. It intensifies the pozzolanic reaction under thermal treatment and provides a space filling effect. This improved material performance can open a new pathway to utilize the industrial by-product of fly ash in cementless construction materials.

A chemical rationalization of the processing and application of the mortar coatings: Structural, thermodynamic, and fluorescence properties

NASA Astrophysics Data System (ADS)

Lima, Nathan B.; Rogerio, V. A.; Belarmino, Marcia K. D. L.; Silva, Anderson I. S.; Ioras, Renan U. F.; Oliveira, Romilde A.; Lima, Nathalia B. D.

2018-07-01

A chemical rationalization of the processing and application of the roughcast and plaster mortar coatings was advanced. The results revealed that the structural and thermodynamic nature of the hydrogen-bonded complexes between the inorganic precursors and water molecules are associated with the physical properties of both coatings. In this sense, the workability and curing time of the roughcast and the plaster mortars studied, seemingly, are related to the nature of the water solvation in the main components of these materials: calcium hydroxide and silicon dioxide. In addition, PM7 and PM7/COSMO results indicate that the enthalpy of solvation of water by hydrogen bonds in calcium hydroxide is stronger when compared with silicon dioxide systems. Therefore, the presence of free hydrated lime (calcium hydroxide) in the precursor mixture of plaster mortar leads to the large workability and elapsed curing time of this material. On the other hand, the absence of free hydrated lime in the precursor mixture of the roughcast mortar leads to its poor workability and faster elapsed curing time. Further, fluorescence microscopy experiments revealed that the inorganic compounds present in the cement precursor were transformed into different materials, that exhibit red and blue fluorescence. Finally, mechanical tests showed a tensile strength average 0.67 MPa for the plaster mortar material, whereas for the roughcast material is 0.53 MPa.

Chemical vs. Physical Acceleration of Cement Hydration

PubMed Central

Bentz, Dale P.; Zunino, Franco; Lootens, Didier

2016-01-01

Cold weather concreting often requires the use of chemical accelerators to speed up the hydration reactions of the cement, so that setting and early-age strength development will occur in a timely manner. While calcium chloride (dihydrate – CaCl2·2H2O) is the most commonly used chemical accelerator, recent research using fine limestone powders has indicated their high proficiency for physically accelerating early-age hydration and reducing setting times. This paper presents a comparative study of the efficiency of these two approaches in accelerating hydration (as assessed via isothermal calorimetry), reducing setting times (Vicat needle), and increasing early-age mortar cube strength (1 d and 7 d). Both the CaCl2 and the fine limestone powder are used to replace a portion of the finest sand in the mortar mixtures, while keeping both the water-to-cement ratio and volume fractions of water and cement constant. Studies are conducted at 73.4 °F (23°C) and 50 °F (10 °C), so that activation energies can be estimated for the hydration and setting processes. Because the mechanisms of acceleration of the CaCl2 and limestone powder are different, a hybrid mixture with 1 % CaCl2 and 20 % limestone powder (by mass of cement) is also investigated. Both technologies are found to be viable options for reducing setting times and increasing early-age strengths, and it is hoped that concrete producers and contractors will consider the addition of fine limestone powder to their toolbox of techniques for assuring performance in cold weather and other concreting conditions where acceleration may be needed. PMID:28077884

Controlling Sulfate Attack in Mississippi Department of Transportation Structures

DTIC Science & Technology

2010-08-01

exposed to aggressive sulfate environments. Cement and Concrete Composites 24 :305–316. Al-Dulaijan, S., U . M. Maslehuddin, M. M. Al-Zahrani, A. M... 24 Appendix D: ASTM C1012 Photographs ........................................................................................... 39... 24 Figure C2. Length change vs. time of exposure for mortar mix 2

Use of scanning electron microscopy and microanalysis to determine chloride content of concrete and raw materials.

DOT National Transportation Integrated Search

2013-02-01

Standard sample sets of cement and mortar formulations with known levels of Cl as well as concrete samples subject to Cl diffusion were all prepared for and analyzed with scanning electron microscopy (SEM) and electron microprobe (EPMA). Using x-ray ...

Sustainability, Eco-Point and Engineering Performance of Different Workability OPC Fly-Ash Mortar Mixes.

PubMed

Razi, Putri Zulaiha; Abdul Razak, Hashim; Khalid, Nur Hafizah A

2016-05-06

This study investigates the engineering performance and CO₂ footprint of mortar mixers by replacing Portland cement with 10%, 20%, 40% and 60% fly ash, a common industrial waste material. Samples of self-compacting mortar (SCM) were prepared with four different water/binder ratios and varying dosages of superplasticizer to give three ranges of workability, i.e. , normal, high and self-compacting mortar mix. The engineering performance was assessed in term of compressive strength after designated curing periods for all mixes. CO₂ footprint was the environmental impact indicator of each production stage. The optimum mix obtained was at 10% replacement rate for all mixes. Total production emission reduced by 56% when the fly ash replacement rate increased from 0% to 60% (maximum). This is translated to a reduction of 80% in eco-points (assuming that the energy consumption rate of production with 0% fly ash is at 100%). Such re-utilization is encouraged since it is able to reduce possible soil toxicity due to sulfur leaching by 5% to 27% and landfill area by 15% to 91% on average.

Sustainability, Eco-Point and Engineering Performance of Different Workability OPC Fly-Ash Mortar Mixes

PubMed Central

Razi, Putri Zulaiha; Abdul Razak, Hashim; Khalid, Nur Hafizah A.

2016-01-01

This study investigates the engineering performance and CO2 footprint of mortar mixers by replacing Portland cement with 10%, 20%, 40% and 60% fly ash, a common industrial waste material. Samples of self-compacting mortar (SCM) were prepared with four different water/binder ratios and varying dosages of superplasticizer to give three ranges of workability, i.e., normal, high and self-compacting mortar mix. The engineering performance was assessed in term of compressive strength after designated curing periods for all mixes. CO2 footprint was the environmental impact indicator of each production stage. The optimum mix obtained was at 10% replacement rate for all mixes. Total production emission reduced by 56% when the fly ash replacement rate increased from 0% to 60% (maximum). This is translated to a reduction of 80% in eco-points (assuming that the energy consumption rate of production with 0% fly ash is at 100%). Such re-utilization is encouraged since it is able to reduce possible soil toxicity due to sulfur leaching by 5% to 27% and landfill area by 15% to 91% on average. PMID:28773465

Possibilities of municipal solid waste incinerator fly ash utilisation.

PubMed

Hartmann, Silvie; Koval, Lukáš; Škrobánková, Hana; Matýsek, Dalibor; Winter, Franz; Purgar, Amon

2015-08-01

Properties of the waste treatment residual fly ash generated from municipal solid waste incinerator fly ash were investigated in this study. Six different mortar blends with the addition of the municipal solid waste incinerator fly ash were evaluated. The Portland cement replacement levels of the municipal solid waste incinerator fly ash used were 25%, 30% and 50%. Both, raw and washed municipal solid waste incinerator fly ash samples were examined. According to the mineralogical composition measurements, a 22.6% increase in the pozzolanic/hydraulic properties was observed for the washed municipal solid waste incinerator fly ash sample. The maximum replacement level of 25% for the washed municipal solid waste incinerator fly ash in mortar blends was established in order to preserve the compressive strength properties. Moreover, the leaching characteristics of the crushed mortar blend was analysed in order to examine the immobilisation of its hazardous contents. © The Author(s) 2015.

Experiments and scaling laws for catastrophic collisions. [of asteroids

NASA Technical Reports Server (NTRS)

Fujiwara, A.; Cerroni, P.; Davis, D.; Ryan, E.; Di Martino, M.

1989-01-01

The existing data on shattering impacts are reviewed using natural silicate, ice, and cement-mortar targets. A comprehensive data base containing the most important parameters describing these experiments was prepared. The collisional energy needed to shatter consolidated homogeneous targets and the ensuing fragment size distributions have been well studied experimentally. However, major gaps exist in the data on fragment velocity and rotational distributions, as well as collisional energy partitioning for these targets. Current scaling laws lead to predicted outcomes of asteroid collisions that are inconsistent with interpretations of astronomical data.

Tracing formation and durability of calcite in a Punic-Roman cistern mortar (Pantelleria Island, Italy).

PubMed

Dietzel, Martin; Schön, Frerich; Heinrichs, Jens; Deditius, Artur P; Leis, Albrecht

2016-01-01

Ancient hydraulic lime mortar preserves chemical and isotopic signatures that provide important information about historical processing and its durability. The distribution and isotopic composition of calcite in a mortar of a well-preserved Punic-Roman cistern at Pantelleria Island (Italy) was used to trace the formation conditions, durability, and individual processing periods of the cistern mortar. The analyses of stable carbon and oxygen isotopes of calcite revealed four individual horizons, D, E, B-1 and B-2, of mortar from the top to the bottom of the cistern floor. Volcanic and ceramic aggregates were used for the production of the mortar of horizons E/D and B-1/B-2, respectively. All horizons comprise hydraulic lime mortar characterized by a mean cementation index of 1.5 ± 1, and a constant binder to aggregate ratio of 0.31 ± 0.01. This suggests standardized and highly effective processing of the cistern. The high durability of calcite formed during carbonation of slaked lime within the matrix of the ancient mortar, and thus the excellent resistance of the hydraulic lime mortar against water, was documented by (i) a distinct positive correlation of δ(18)Ocalcite and δ(13)Ccalcite; typical for carbonation through a mortar horizon, (ii) a characteristic evolution of δ(18)Ocalcite and δ(13)Ccalcite through each of the four mortar horizons; lighter follow heavier isotopic values from upper to lower part of the cistern floor, and (iii) δ(18)Ocalcite varying from -10 to -5 ‰ Vienna Pee Dee belemnite (VPDB). The range of δ(18)Ocalcite values rule out recrystallization and/or neoformation of calcite through chemical attack of water stored in cistern. The combined studies of the chemical composition of the binder and the isotopic composition of the calcite in an ancient mortar provide powerful tools for elucidating the ancient techniques and processing periods. This approach helps to evaluate the durability of primary calcite and demonstrates the importance of calcite as a proxy for chemical attack and quality of the ancient inorganic binder.

DSC and TG Analysis of a Blended Binder Based on Waste Ceramic Powder and Portland Cement

NASA Astrophysics Data System (ADS)

Pavlík, Zbyšek; Trník, Anton; Kulovaná, Tereza; Scheinherrová, Lenka; Rahhal, Viviana; Irassar, Edgardo; Černý, Robert

2016-03-01

Cement industry belongs to the business sectors characteristic by high energy consumption and high {CO}2 generation. Therefore, any replacement of cement in concrete by waste materials can lead to immediate environmental benefits. In this paper, a possible use of waste ceramic powder in blended binders is studied. At first, the chemical composition of Portland cement and ceramic powder is analyzed using the X-ray fluorescence method. Then, thermal and mechanical characterization of hydrated blended binders containing up to 24 % ceramic is carried out within the time period of 2 days to 28 days. The differential scanning calorimetry and thermogravimetry measurements are performed in the temperature range of 25°C to 1000°C in an argon atmosphere. The measurement of compressive strength is done according to the European standards for cement mortars. The thermal analysis results in the identification of temperature and quantification of enthalpy and mass changes related to the liberation of physically bound water, calcium-silicate-hydrates dehydration and portlandite, vaterite and calcite decomposition. The portlandite content is found to decrease with time for all blends which provides the evidence of the pozzolanic activity of ceramic powder even within the limited monitoring time of 28 days. Taking into account the favorable results obtained in the measurement of compressive strength, it can be concluded that the applied waste ceramic powder can be successfully used as a supplementary cementing material to Portland cement in an amount of up to 24 mass%.

Peculiarities of hydration of Portland cement with synthetic nano-silica

NASA Astrophysics Data System (ADS)

Kotsay, Galyna

2017-12-01

Application of nano-materials in cement products significantly, improves their properties. Of course, the effectiveness of the materials depends on their quantity and the way they are introduced into the system. So far, amongst nano-materials used in construction, the most preferred was nano-silica. This research investigated the effect of synthetic precipitated nano-silica on the cement hydration as well as, on the physical and mechanical properties of pastes and mortars. Obtained results showed that admixture of nano-silica enhanced flexural and compressive strength of cement after 2 and 28 days, however, only when admixture made up 0.5% and 1.0%. On the other hand, the use of nano-silica in the amount 2% had some limitations, due to its ability to agglomerate, which resulted in deterioration of the rheological and mechanical properties.

Synthesis and characterization of grinding aid fly ash blended mortar effect on bond strength of masonry prisms

NASA Astrophysics Data System (ADS)

Krishnaraj, L.; Ravichandran, P. T.; Sagadevan, Suresh

2018-04-01

The aim of the present work is to study the effect of particle size reduction by applying top-down nanotechnology such as ball mill grinding process with the addition of amine-based grinding aids. The particle size reduction in synthesis process and its characterization were investigated for fly ash particles. The Rosin-Rammler-Bennet (RRB) distribution model using mathematical formulations were studied for fly ash ground particles. The hardened properties of grinding aid fly ash composite mortar were studied using compressive strength test. The optimum grinding time was 120 min identified through the particle size distribution analysis. The mean particle size decreased from 92.09 μm to 10.5 μm in which there is 89% reduction in particle size due to the grinding of fly ash particle with grinding aids. The compressive strength results show that substitutions of Ordinary Portland Cement (OPC) mortar by Amine-based Grinding aid Fly Ash (AGFA) 15% gives 12, 23% and at 30% gives 6, 8% of higher strength compare to the substitutions of raw fly ash. The addition of grinding aids in grinding process gives more advantages to reduce the particle size without changing chemical composition. The AGFA sample shows better performance in compressive strength and bond strength behavior of masonry prism. It may suggest that amine based grinding aids play a vital role and feasible to use in fly ash grinding process.

Limestone and Silica Powder Replacements for Cement: Early-Age Performance.

PubMed

Bentz, Dale P; Ferraris, Chiara F; Jones, Scott Z; Lootens, Didier; Zunino, Franco

2017-04-01

Developing functional concrete mixtures with less ordinary portland cement (OPC) has been one of the key objectives of the 21 st century sustainability movement. While the supplies of many alternatives to OPC (such as fly ash or slag) may be limited, those of limestone and silica powders produced by crushing rocks seem virtually endless. The present study examines the chemical and physical influences of these powders on the rheology, hydration, and setting of cement-based materials via experiments and three-dimensional microstructural modeling. It is shown that both limestone and silica particle surfaces are active templates (sites) for the nucleation and growth of cement hydration products, while the limestone itself is also somewhat soluble, leading to the formation of carboaluminate hydration products. Because the filler particles are incorporated as active members of the percolated backbone that constitutes initial setting of a cement-based system, replacements of up to 50 % of the OPC by either of these powders on a volumetric basis have minimal impact on the initial setting time, and even a paste with only 5 % OPC and 95 % limestone powder by volume achieves initial set within 24 h. While their influence on setting is similar, the limestone and silica powders produce pastes with quite different rheological properties, when substituted at the same volume level. When proceeding from setting to later age strength development, one must also consider the dilution of the system due to cement removal, along with the solubility/reactivity of the filler. However, for applications where controlled (prompt) setting is more critical than developing high strengths, such as mortar tile adhesives, grouts, and renderings, significant levels of these powder replacements for cement can serve as sustainable, functional alternatives to the oft-employed 100 % OPC products.

Study of the activity of the local adding [ash from palm plantation wastes

NASA Astrophysics Data System (ADS)

Rezig, D.; Bentabba, M. T.

2018-05-01

The objectify of this work is to study the activity of the ash by substitution of 25℅ cement of mineral powder ash from palm plantation wastes, and its influences mechanical performances on mortar. Such as the resistance of the compression, the traction, and durability by reducing calcium hydroxide content Ca[OH]2 generated by chemical reaction of cement, which has a harmful effect in durability. The activity of this waste was evaluated in the utilized of mechanic attempts resistance of the compression and flexion in 28 day] was also studied, the obtained results shows the best result of the index of ash activity is i=0,69 was obtained in mixing cement with CRS.

Durability of concrete materials in high-magnesium brine

DOE Office of Scientific and Technical Information (OSTI.GOV)

Wakeley, L.D.; Poole, T.S.; Burkes, J.P.

1994-03-01

Cement pastes and mortars representing 11 combinations of candidate concrete materials were cast in the laboratory and monitored for susceptibility to chemical deterioration in high-magnesium brine. Mixtures were selected to include materials included in the current leading candidate concrete for seals at the Waste Isolation Pilot Plant (WIPP). Some materials were included in the experimental matrix to answer questions that had arisen during study of the concrete used for construction of the liner of the WIPP waste-handling shaft. Mixture combinations compared Class C and Class F fly ashes, presence or absence of an expansive component, and presence or absence ofmore » salt as a mixture component. Experimental conditions exposed the pastes and mortars to extreme conditions, those being very high levels of Mg ion and an effectively unlimited supply of brine. All pastes and mortars showed deterioration with brine exposure. In general, mortars deteriorated more extensively than the corresponding pastes. Two-inch cube specimens of mortar were not uniformly deteriorated, but showed obvious zoning even after a year in the brine, with a relatively unreacted zone remaining at the center of each cube. Loss of calcium from the calcium hydroxide of paste/aggregate interfaces caused measurable strength loss in the reacted zone comprising the outer portion of every mortar specimen. The current candidate mass concrete for WIPP seals includes salt as an initial component, and has a relatively closed initial microstructure. Both of these features contribute to its suitability for use in large placements within the Salado Formation.« less

Influence of the Ca/Si ratio of the C–S–H phase on the interaction with sulfate ions and its impact on the ettringite crystallization pressure

DOE Office of Scientific and Technical Information (OSTI.GOV)

Kunther, Wolfgang; Lothenbach, Barbara; Skibsted, Jørgen, E-mail: jskib@chem.au.dk

2015-03-15

The effect of the Ca/Si ratio of the calcium–silicate–hydrate (C–S–H) phase on the interaction with sulfate ions is investigated for C–S–H phases (Ca/Si = 0.83, 1.25, 1.50) and mortar samples of blended Portland cements. It is shown that leaching of calcium from C–S–H and portlandite affects the composition of the pore solution and contributes to the developing crystallization pressure of ettringite. Sulfate profiles show that sulfate binding before cracking is similar for different Ca/Si ratios whereas the highest expansion rates are observed for the mortars with the highest Ca/Si ratios. After leaching in sulfate solutions, the C–S–H samples have beenmore » characterized by {sup 29}Si MAS NMR, thermogravimetric analysis, and elemental solution analysis. Generally, the exposure to sulfate solutions results in decalcification of the C–S–H, which increases with decreasing Ca/Si ratio. The data are in good agreement with thermodynamic modeling, indicating that equilibrium is almost achieved in the leached systems. Finally, the expansion of mortar samples exposed to sulfate solutions was much less at lower Ca/Si ratios of the cement blends. This reduced expansion can be related to the decrease of the supersaturation of the pore solution with respect to ettringite at lower Ca/Si ratios of the C–S–H and in the absence of portlandite.« less

Mix design and mechanical performance of geopolymer binder for sustainable construction and building material

NASA Astrophysics Data System (ADS)

Saeli, Manfredi; Novais, Rui M.; Seabra, Maria Paula; Labrincha, João A.

2017-11-01

Sustainability in construction is a major concern worldwide, due to the huge volume of materials and energy consumed by this sector. Associated supplementing industries (e.g. Portland cement production) constitute a significant source of CO2 emissions and global warming. Valorisation and reuse of industrial wastes and by-products make geopolymers a solid and sustainable via to be followed as a valid alternative to Portland cement. In this work the mix design of a green fly ash-based geopolymer is evaluated as an environmentally friendly construction material. In the pursuit of sustainability, wastes from a regional kraft pulp industry are exploited for the material processing. Furthermore, a simple, reproducible, and low-cost manufacture is used. The mix design is hence optimised in order to improve the desirable mechanical performance of the material intended for structural applications in construction. Tests indicate that geopolymers may efficiently substitute the ordinary Portland cement as a mortar/concrete binder. Furthermore, valorisation and reuse of wastes in geopolymers is a suboptimal way of gaining financial surplus for the involved industrial players, while contributes for the implementation of a desirable circular economy.

USSR and Eastern Europe Scientific Abstracts, Engineering and Equipment, Number 46

DTIC Science & Technology

1978-09-27

8.2% and 5% reduces it further to 0.3% ’in specimens annealed at 1100°C. Produces made of loess from the Kazakh SSR is of poor quality, has a low...or reducing at 20°C, or reducing at 500°C. These operations were followed by annealing at 560°C for 20 h. The thus treated specimens were then...Sciences). . ■ Specimens of cement mortar 40x40x40 mm3 in size, grade 400 with a 0.4 water- to-cement ratio were treated with a magnetic field for

Sorption of radionuclides by cement-based barrier materials

DOE Office of Scientific and Technical Information (OSTI.GOV)

Li, Kefei, E-mail: likefei@tsinghua.edu.cn; Pang, Xiaoyun

2014-11-15

This paper investigates the sorption of radionuclide ions, {sup 137}Cs{sup +} and {sup 90}Sr{sup 2+}, by cement-based barrier materials for radioactive waste disposal. A mortar with ternary binder is prepared and powder samples are ground from the hardened material following a predetermined granulometry. After pre-equilibrium with an artificial pore solution, the sorption behaviors of powder samples are investigated through single sorption and blended sorption. The results show that: (1) no systematic difference is observed for single and blended sorptions thus the interaction between {sup 137}Cs{sup +} and {sup 90}Sr{sup 2+} sorptions must be weak; (2) the sorption kinetics is rapidmore » and all characteristic times are less than 1d; (3) the sorption capacity is enhanced by C–A–S–H hydrates and the measured K{sub d} values can be predicted from C–S–H sorption data with Ca/Si ratio equal to Ca/(Si + Al) ratio.« less

The Assessment of Cement Mortars after Thermal Degradation by Acoustic Non-destructive Methods

NASA Astrophysics Data System (ADS)

Topolář, L.; Štefková, D.; Hoduláková, M.

2017-10-01

Thanks, the terrorist attacks on the worldwide interest in the design of structures for fire greatly increased. One of the advantages of concrete over other building materials is its inherent fire-resistive properties. The concrete structural components still must be able to withstand dead and live loads without collapse even though the rise in temperature causes a decrease in the strength and modulus of elasticity for concrete and steel reinforcement. In addition, fully developed fires cause expansion of structural components and the resulting stresses and strains must be resisted. This paper reports the results of measurements by Impact-echo method and measurement by ultrasound. Both methods are based on the acoustic properties of the material which are dependent on its condition. These acoustic methods allow identifying defects and are thus suitable for monitoring the building structure condition. The results are obtained in the laboratory during the degradation of composite materials based on cement by high-temperature.

Using of borosilicate glass waste as a cement additive

NASA Astrophysics Data System (ADS)

Han, Weiwei; Sun, Tao; Li, Xinping; Sun, Mian; Lu, Yani

2016-08-01

Borosilicate glass waste is investigated as a cement additive in this paper to improve the properties of cement and concrete, such as setting time, compressive strength and radiation shielding. The results demonstrate that borosilicate glass is an effective additive, which not only improves the radiation shielding properties of cement paste, but also shows the irradiation effect on the mechanical and optical properties: borosilicate glass can increase the compressive strength and at the same time it makes a minor impact on the setting time and main mineralogical compositions of hydrated cement mixtures; and when the natural river sand in the mortar is replaced by borosilicate glass sand (in amounts from 0% to 22.2%), the compressive strength and the linear attenuation coefficient firstly increase and then decrease. When the glass waste content is 14.8%, the compressive strength is 43.2 MPa after 28 d and the linear attenuation coefficient is 0.2457 cm-1 after 28 d, which is beneficial for the preparation of radiation shielding concrete with high performances.

Axial compression behaviour of reinforced wallettes fabricated using wood-wool cement panel

NASA Astrophysics Data System (ADS)

Noh, M. S. Md; Kamarudin, A. F.; Mokhatar, S. N.; Jaudin, A. R.; Ahmad, Z.; Ibrahim, A.; Muhamad, A. A.

2018-04-01

Wood-wool cement composite panel (WWCP) is one of wood based composite material that produced in a stable panel form and suitable to be used as building wall system to replace non-ecofriendly material such as brick and other masonry element. Heavy construction material such as brick requires more manpower and consume a lot of time to build the wall panel. WWCP is a lightweight material with a density range from 300 kg/m3 to 500 kg/m3 and also capable to support an imposed load from the building. This study reported on the axial compression behaviour of prefabricated reinforced wallettes constructed with wood-wool cement panel. A total of six specimens were fabricated using two layers of cross laminated WWCP bonded with normal mortar paste (Portland cement) at a mix ratio of 1:3 (cement : sand). As part of lifting mechanism, the wallettes were equipped with three steel reinforcement (T12) that embedded inside the core of wallettes. Three replicates of wallettes specimens with dimension 600 mm width and 600 mm length were fabricated without surface plaster and with 16 mm thickness of surface plaster. The wallettes were tested under axial compression load after 28 days of fabrication until failure. The result indicated that, the application of surface plaster significantly increases the loading capacity about 35 % and different orientation of the panels improve the bonding strength of the wall.

Cement replacement by sugar cane bagasse ash: CO2 emissions reduction and potential for carbon credits.

PubMed

Fairbairn, Eduardo M R; Americano, Branca B; Cordeiro, Guilherme C; Paula, Thiago P; Toledo Filho, Romildo D; Silvoso, Marcos M

2010-09-01

This paper presents a study of cement replacement by sugar cane bagasse ash (SCBA) in industrial scale aiming to reduce the CO(2) emissions into the atmosphere. SCBA is a by-product of the sugar/ethanol agro-industry abundantly available in some regions of the world and has cementitious properties indicating that it can be used together with cement. Recent comprehensive research developed at the Federal University of Rio de Janeiro/Brazil has demonstrated that SCBA maintains, or even improves, the mechanical and durability properties of cement-based materials such as mortars and concretes. Brazil is the world's largest sugar cane producer and being a developing country can claim carbon credits. A simulation was carried out to estimate the potential of CO(2) emission reductions and the viability to issue certified emission reduction (CER) credits. The simulation was developed within the framework of the methodology established by the United Nations Framework Convention on Climate Change (UNFCCC) for the Clean Development Mechanism (CDM). The State of São Paulo (Brazil) was chosen for this case study because it concentrates about 60% of the national sugar cane and ash production together with an important concentration of cement factories. Since one of the key variables to estimate the CO(2) emissions is the average distance between sugar cane/ethanol factories and the cement plants, a genetic algorithm was developed to solve this optimization problem. The results indicated that SCBA blended cement reduces CO(2) emissions, which qualifies this product for CDM projects. 2010 Elsevier Ltd. All rights reserved.

Transient Infrared Measurement of Laser Absorption Properties of Porous Materials

NASA Astrophysics Data System (ADS)

Marynowicz, Andrzej

2016-06-01

The infrared thermography measurements of porous building materials have become more frequent in recent years. Many accompanying techniques for the thermal field generation have been developed, including one based on laser radiation. This work presents a simple optimization technique for estimation of the laser beam absorption for selected porous building materials, namely clinker brick and cement mortar. The transient temperature measurements were performed with the use of infrared camera during laser-induced heating-up of the samples' surfaces. As the results, the absorbed fractions of the incident laser beam together with its shape parameter are reported.

[Study on Hollow Brick Wall's Surface Temperature with Infrared Thermal Imaging Method].

PubMed

Tang, Ming-fang; Yin, Yi-hua

2015-05-01

To address the characteristic of uneven surface temperature of hollow brick wall, the present research adopts soft wares of both ThermaCAM P20 and ThermaCAM Reporter to test the application of infrared thermal image technique in measuring surface temperature of hollow brick wall, and further analyzes the thermal characteristics of hollow brick wall, and building material's impact on surface temperature distribution including hollow brick, masonry mortar, and so on. The research selects the construction site of a three-story-high residential, carries out the heat transfer experiment, and further examines the exterior wall constructed by 3 different hollow bricks including sintering shale hollow brick, masonry mortar and brick masonry. Infrared thermal image maps are collected, including 3 kinds of sintering shale hollow brick walls under indoor heating in winter; and temperature data of wall surface, and uniformity and frequency distribution are also collected for comparative analysis between 2 hollow bricks and 2 kinds of mortar masonry. The results show that improving heat preservation of hollow brick aid masonry mortar can effectively improve inner wall surface temperature and indoor thermal environment; non-uniformity of surface temperature decreases from 0. 6 to 0. 4 °C , and surface temperature frequency distribution changes from the asymmetric distribution into a normal distribution under the condition that energy-saving sintering shale hollow brick wall is constructed by thermal mortar replacing cement mortar masonry; frequency of average temperature increases as uniformity of surface temperature increases. This research provides a certain basis for promotion and optimization of hollow brick wall's thermal function.

Characterization of three antifungal calcite-forming bacteria, Arthrobacter nicotianae KNUC2100, Bacillus thuringiensis KNUC2103, and Stenotrophomonas maltophilia KNUC2106, derived from the Korean islands, Dokdo and their application on mortar.

PubMed

Park, Jong-Myong; Park, Sung-Jin; Ghim, Sa-Youl

2013-09-28

Crack remediation on the surface of cement mortar using microbiological calcium carbonate (CaCO3) precipitation (MICP) has been investigated as a microbial sealing agent on construction materials. However, MICP research has never acknowledged the antifungal properties of calcite-forming bacteria (CFB). Since fungal colonization on concrete surfaces can trigger biodeterioration processes, fungi on concrete buildings have to be prevented. Therefore, to develop a microbial sealing agent that has antifungal properties to remediate cement cracks without deteriorative fungal colonization, we introduced an antifungal CFB isolated from oceanic islands (Dokdo islands, territory of South Korea, located at the edge of the East Sea in Korea.). The isolation of CFB was done using B4 or urea-CaCl2 media. Furthermore, antifungal assays were done using the pairing culture and disk diffusion methods. Five isolated CFB showed CaCO3 precipitation and antifungal activities against deteriorative fungal strains. Subsequently, five candidate bacteria were identified using 16S rDNA sequence analysis. Crack remediation, fungi growth inhibition, and water permeability reduction of antifungal CFB-treated cement surfaces were tested. All antifungal CFB showed crack remediation abilities, but only three strains (KNUC2100, 2103, and 2106) reduced the water permeability. Furthermore, these three strains showed fungi growth inhibition. This paper is the first application research of CFB that have antifungal activity, for an eco-friendly improvement of construction materials.

APC fly ashes stabilized with Portland cement for further development of road sub-base aggregates

NASA Astrophysics Data System (ADS)

Formosa, J.; Giro-Paloma, J.; Maldonado-Alameda, A.; Huete-Hernández, S.; Chimenos, J. M.

2017-10-01

Although waste-to-energy plants allow reducing the mass and volume of municipal solid waste (MSW) incinerated, an average around 30 % of the total content remains as bottom ash (BA) and air pollution control (APC) ashes at the end of combustion process. While weathered bottom ash (WBA) is considered a non-hazardous residue that can be revalorized as a secondary aggregate, APC fly ashes generated during the flue gas treatment are classified as hazardous waste and are handled in landfill disposal after stabilization, usually with Portland cement (OPC). However, taking into account the amount of APC residues produced and the disposing cost in landfill, their revalorization is an important issue that could be effectively addressed. As MSW can be incinerated producing bottom ashes (BA) or air pollutant control (APC) residues, the development of a mortar formulated with APC fly ash as secondary building material is a significant risk to the environment for their content of heavy metals. In this way, Design of Experiment (DoE) was used for the improvement of granular material (GM) formulation composed by APC and OPC for further uses as road sub-base aggregate. DoE analysis was successful in the modelling and optimization the formulation as function of the mechanical properties and APC amount. Consequently, an optimal mortar formulation (OMF) of around 50 wt.% APC and 50 wt.% OPC was considered. The OMF leachates and abrasion resistance have been analyzed. These results have demonstrated the viability of OMF as non-hazardous material feasible to be used as secondary aggregate. Moreover, it would be possible to consider the environmental assessment of a GM composed by ≈20 wt.% of OMF and ≈80 wt.% of WBA in order to improve mechanical properties and heavy metals stabilization.

Observations on dedolomitization of carbonate concrete aggregates, implications for ACR and expansion

DOE Office of Scientific and Technical Information (OSTI.GOV)

Prinčič, Tina, E-mail: Tina.Princic@uni-lj.si; Štukovnik, Petra; Pejovnik, Stane

2013-12-15

Some carbonate aggregates used in concrete are unstable in a high alkaline solution, which is present also in pore solution of cement binder. This paper investigates the process of dedolomitization of carbonate aggregate rocks and mortar bars. Selected aggregates, limestone and dolostone are of high purity without reactive silica involvement confirmed by the XRD and the XRF. For the process of dedolomitization the effect of various temperatures, solutions and time was examined. In this investigation, measurements of expansion, optical and scanning electron microscopy (SEM), energy dispersive spectrometry (EDS) and X-ray diffraction were used. Te results indicate that the process ofmore » dedolomitization occurred not only in the NaOH solution but also in the water on the mortar bar with virgin dolostone aggregate. Elevated temperature, 60 °C, increased the rate of reaction. Furthermore, the rate of reaction significantly correlates with time, which has also been confirmed through the Rietveld analysis. -- Highlights: •The dedolomitization caused no expansion. •It occurs in the dolostone aggregate without reactive silica involvement. •It has taken place already with the presence of the cement binder. •A significant alteration occurred: formation of rims, new pores and phases.« less

The increase of compressive strength of natural polymer modified concrete with Moringa oleifera

NASA Astrophysics Data System (ADS)

Susilorini, Rr. M. I. Retno; Santosa, Budi; Rejeki, V. G. Sri; Riangsari, M. F. Devita; Hananta, Yan's. Dianaga

2017-03-01

Polymer modified concrete is one of some concrete technology innovations to meet the need of strong and durable concrete. Previous research found that Moringa oleifera can be applied as natural polymer modifiers into mortars. Natural polymer modified mortar using Moringa oleifera is proven to increase their compressive strength significantly. In this resesearch, Moringa oleifera seeds have been grinded and added into concrete mix for natural polymer modified concrete, based on the optimum composition of previous research. The research investigated the increase of compressive strength of polymer modified concrete with Moringa oleifera as natural polymer modifiers. There were 3 compositions of natural polymer modified concrete with Moringa oleifera referred to previous research optimum compositions. Several cylinder of 10 cm x 20 cm specimens were produced and tested for compressive strength at age 7, 14, and, 28 days. The research meets conclusions: (1) Natural polymer modified concrete with Moringa oleifera, with and without skin, has higher compressive strength compared to natural polymer modified mortar with Moringa oleifera and also control specimens; (2) Natural polymer modified concrete with Moringa oleifera without skin is achieved by specimens contains Moringa oleifera that is 0.2% of cement weight; and (3) The compressive strength increase of natural polymer modified concrete with Moringa oleifera without skin is about 168.11-221.29% compared to control specimens

Matt waste from glass separated collection: an eco-sustainable addition for new building materials.

PubMed

Bignozzi, M C; Saccani, A; Sandrolini, F

2009-01-01

Matt waste (MW), a by-product of purification processes of cullet derived from separated glass waste collection, has been studied as filler for self-compacting concrete and as an addition for newly blended cement. Properties of self-compacting concrete compared to reference samples are reported. They include characteristics at the fresh and hardened states, and the compressive strength and porosity of mortar samples that were formulated with increasing amounts of MW to be used as cement replacement (up to 50wt.%). The effects of matt waste are discussed with respect to the mechanical and microstructural characteristics of the resulting new materials.

Environmental and technical assessments of the potential utilization of sewage sludge ashes (SSAs) as secondary raw materials in construction

DOE Office of Scientific and Technical Information (OSTI.GOV)

Chen, Maozhe; Blanc, Denise, E-mail: denise.blanc-biscarat@insa-lyon.fr; Gautier, Mathieu

2013-05-15

Highlights: ► We used sewage sludge ashes in ready-mix concrete recipe. ► SSAs were used as a substitution of cement. ► Compressive strength of ready-mix concrete incorporating SSAs were similar as blank one. ► Contaminants leaching from concrete monoliths were above threshold limits. - Abstract: Ashes produced by thermal treatments of sewage sludge exhibit common properties with cement. For example, major elements present in SSA are the same of major elements of cement. Hydraulic properties of SSA are quite the same of cement ones. They may therefore be used to substitute part of cement in concrete or other cementitious materials,more » provided that technical prescriptions are satisfied and that environmental risks are not significantly increased. The objective of the present study was to determine the appropriate substitution ratios to satisfy both technical and environmental criteria. In a first step, the elemental composition and particle size distribution of the ashes were measured. Then the ashes were used along with Portland cement and sand at different ratios of substitution to produce mortar and concrete which were cured for up to 90 days into parallelepipedic or cylindrical monoliths. The mechanical properties of the monoliths were measured using standard procedures for flexural and compressive strengths, and compared to blanks containing no ashes. The environmental criteria were assessed using leaching tests conducted according to standard protocols both on the ashes and the monoliths, and compared to the blanks. Results showed that the characteristics of the ashes ranged between those of cement and sand because of their larger particle size and higher content in SiO{sub 2} as compared to cement. The monoliths made with the highest substitution ratios exhibited a significant decrease in flexural and compressive strengths. However, when the ashes were used in partial substitution of cement at appropriate ratios, the concrete monoliths exhibited similar compressive strengths as the blank samples. The most appropriate ratios were found to be 10% substitution of cement and 2% substitution of sand. The leaching tests conducted on the ashes in their powdery form revealed that amongst the potential contaminants analyzed only Mo and Se were leached at concentrations above the threshold limits considered. The leaching tests conducted on concrete monoliths showed however that none of the contaminants monitored, including Mo and Se, were leached above the limits. In addition, whether concrete recipe incorporated ashes or not, similar concentrations were measured for each potential contaminant in the leachates. This result indicated that mixing ash with cement and sand to produce mortar or concrete induced a stabilization of Mo and Se and thereby constituted in itself a good treatment of the ashes.« less

Reuse of aluminosilicate waste materials to synthesize geopolymer

NASA Astrophysics Data System (ADS)

Walmiki Samadhi, Tjokorde; Wibowo, Nanda Tri; Athaya, Hana

2017-08-01

Geopolymer, a solid alkali-aluminosilicate bonding phase produced by reactions between aluminosilicate solids and concentrated alkali solution, is a potential substitute for ordinary Portland cement (OPC). Geopolymer offers environmental advantages since it can be prepared from various inorganic waste materials, and that its synthesis may be undertaken in mild conditions. This research studies the mechanical and physical characteristics of three-component geopolymer mortars prepared from coal fly ash (FA), rice husk ash (RHA), and metakaolin or calcined kaolin (MK). The ternary aluminosilicate blend formulations are varied according to an extreme vertices mixture experimental design with the RHA content limited to 15% mass. Temperature for initial heat curing of the mortars is combined into the experimental design as a 2-level process variable (30 °C and 60 °C). Compressive strengths of the mortars are measured after setting periods of 7 and 14 d. Higher heat curing temperature increases the strength of the mortar. Compositional shift towards RHA from either MK or FA reduces the strength. The highest strength is exhibited by FA-dominated composition (15.1 MPa), surpassing that of OPC mortar. The compressive strengths at 7 and 14 d are represented by a linear mixture model with a synergistic interaction between FA content and heat curing temperature. Geopolymer with the highest strength contains only FA heat-cured at 60 °C. Further studies are needed to be undertaken to confirm the relationship between biomass ash amorphosity and oxide composition to its geopolymerization reactivity, and to optimize the curing conditions.

Usefulness of a Dual Macro- and Micro-Energy-Dispersive X-Ray Fluorescence Spectrometer to Develop Quantitative Methodologies for Historic Mortar and Related Materials Characterization.

PubMed

García-Florentino, Cristina; Maguregui, Maite; Romera-Fernández, Miriam; Queralt, Ignasi; Margui, Eva; Madariaga, Juan Manuel

2018-05-01

Wavelength dispersive X-ray fluorescence (WD-XRF) spectrometry has been widely used for elemental quantification of mortars and cements. In this kind of instrument, samples are usually prepared as pellets or fused beads and the whole volume of sample is measured at once. In this work, the usefulness of a dual energy dispersive X-ray fluorescence spectrometer (ED-XRF), working at two lateral resolutions (1 mm and 25 μm) for macro and microanalysis respectively, to develop quantitative methods for the elemental characterization of mortars and concretes is demonstrated. A crucial step before developing any quantitative method with this kind of spectrometers is to verify the homogeneity of the standards at these two lateral resolutions. This new ED-XRF quantitative method also demonstrated the importance of matrix effects in the accuracy of the results being necessary to use Certified Reference Materials as standards. The results obtained with the ED-XRF quantitative method were compared with the ones obtained with two WD-XRF quantitative methods employing two different sample preparation strategies (pellets and fused beads). The selected ED-XRF and both WD-XRF quantitative methods were applied to the analysis of real mortars. The accuracy of the ED-XRF results turn out to be similar to the one achieved by WD-XRF, except for the lightest elements (Na and Mg). The results described in this work proved that μ-ED-XRF spectrometers can be used not only for acquiring high resolution elemental map distributions, but also to perform accurate quantitative studies avoiding the use of more sophisticated WD-XRF systems or the acid extraction/alkaline fusion required as destructive pretreatment in Inductively coupled plasma mass spectrometry based procedures.

Utilization of municipal solid waste incineration (MSWI) fly ash in blended cement Part 1: Processing and characterization of MSWI fly ash.

PubMed

Aubert, J E; Husson, B; Sarramone, N

2006-08-25

This paper is the first of a series of two articles dealing with the processes applied to MSWI fly ash with a view to reusing it safely in cement-based materials. Part 1 presents two stabilization processes and Part 2 deals with the use of the two treated fly ashes (TFA) in mortars. Two types of binder were used: an Ordinary Portland Cement (OPC) containing more than 95% clinker (CEM I 52.5R) and a binary blend cement composed of 70% ground granulated blast furnace slag and 30% clinker (CEM III-B 42.5N). In this first part, two stabilization processes are presented: the conventional process, called "A", based on the washing, phosphation and calcination of the ash, and a modified process, called "B", intended to eliminate metallic aluminum and sulfate contained in the ash. The physical, chemical and mineralogical characteristics of the two TFA were comparable. The main differences observed were those expected, i.e. TFA-B was free of metallic aluminum and sulfate. The mineralogical characterization of the two TFAs highlighted the presence of large amounts of a calcium aluminosilicate phase taking two forms, a crystalline form (gehlenite) and an amorphous form. Hydration studies on pastes containing mixed TFA and calcium hydroxide showed that this phase reacted with calcium hydroxide to form calcium aluminate hydrates. This formation of hydrates was accompanied by a hardening of the pastes. These results are very encouraging for the reuse of such TFA in cement-based materials because they can be considered as pozzolanic additions and could advantageously replace a part of the cement in cement-based materials. Finally, leaching tests were carried out to evaluate the environmental impact of the two TFAs. The elements which were less efficiently stabilized by process A were zinc, cadmium and antimony but, when the results of the leaching tests were compared with the thresholds of the European landfill directive, TFA-A could nevertheless be accepted at landfills for non-hazardous waste. The modifications of the process led to a significant reduction in the stabilization of chromium, selenium and antimony.

Effect of fly ash calcination in geopolymer synthesis

NASA Astrophysics Data System (ADS)

Samadhi, Tjokorde Walmiki; Jatiningrum, Mirna; Arisiani, Gresia

2015-12-01

Geopolymer, a largely amorphous class of inorganic polymer consisting of aluminosilicate repeat units, is an environmentally attractive engineering material due to its ability to consume aluminosilicate waste as raw materials. This work studies the effect of the calcination temperature of a coal fly ash generated by a low-efficiency boiler on the mechanical strength of geopolymer mortar synthesized using a mixture of the fly ash, potassium hydroxide as the alkali activator, and locally available sand as the filler aggregate. The calcination temperature is varied between 500-700 °C, with a calcination period of 2 hours in an electric furnace. Two sand samples with different particle size distributions are used. The key response variable is the compressive strength at room temperature, measured after curing at 80 °C for 7 and 14 days. Uncalcined ash, with a carbon content of approximately 31.0%, is not amenable for geopolymer synthesis. Analysis of experimental data using the ANOVA method for general factorial design identifies significant main effects for all three experimental variables. Two-way interactions are significant, except that between sand type and curing period. Higher calcination temperature significantly improves the strength of the mortar. However, the strength of the obtained geopolymer mortars are still significantly lower than that of ordinary Portland cement mortar.

Utilization of Palm Oil Clinker as Cement Replacement Material

PubMed Central

Kanadasan, Jegathish; Abdul Razak, Hashim

2015-01-01

The utilization of waste materials from the palm oil industry provides immense benefit to various sectors of the construction industry. Palm oil clinker is a by-product from the processing stages of palm oil goods. Channelling this waste material into the building industry helps to promote sustainability besides overcoming waste disposal problems. Environmental pollution due to inappropriate waste management system can also be drastically reduced. In this study, cement was substituted with palm oil clinker powder as a binder material in self-compacting mortar. The fresh, hardened and microstructure properties were evaluated throughout this study. In addition, sustainability component analysis was also carried out to assess the environmental impact of introducing palm oil clinker powder as a replacement material for cement. It can be inferred that approximately 3.3% of cement production can be saved by substituting palm oil clinker powder with cement. Reducing the utilization of cement through a high substitution level of this waste material will also help to reduce carbon emissions by 52%. A cleaner environment free from pollutants can be created to ensure healthier living. Certain industries may benefit through the inclusion of this waste material as the cost and energy consumption of the product can be minimized. PMID:28793748

Utilization of Palm Oil Clinker as Cement Replacement Material.

PubMed

Kanadasan, Jegathish; Abdul Razak, Hashim

2015-12-16

The utilization of waste materials from the palm oil industry provides immense benefit to various sectors of the construction industry. Palm oil clinker is a by-product from the processing stages of palm oil goods. Channelling this waste material into the building industry helps to promote sustainability besides overcoming waste disposal problems. Environmental pollution due to inappropriate waste management system can also be drastically reduced. In this study, cement was substituted with palm oil clinker powder as a binder material in self-compacting mortar. The fresh, hardened and microstructure properties were evaluated throughout this study. In addition, sustainability component analysis was also carried out to assess the environmental impact of introducing palm oil clinker powder as a replacement material for cement. It can be inferred that approximately 3.3% of cement production can be saved by substituting palm oil clinker powder with cement. Reducing the utilization of cement through a high substitution level of this waste material will also help to reduce carbon emissions by 52%. A cleaner environment free from pollutants can be created to ensure healthier living. Certain industries may benefit through the inclusion of this waste material as the cost and energy consumption of the product can be minimized.

Properties of fresh and hardened sustainable concrete due to the use of palm oil fuel ash as cement replacement

NASA Astrophysics Data System (ADS)

Hamada, Hussein M.; Jokhio, Gul Ahmed; Mat Yahaya, Fadzil; Humada, Ali M.

2018-04-01

Palm oil fuel ash (POFA) is a by-product resulting from the combustion of palm oil waste such as palm oil shell and empty fruit bunches to generate electricity in the palm oil mills. Considerable quantities of POFA thus generated, accumulate in the open fields and landfills, which causes atmospheric pollution in the form of generating toxic gases. Firstly, to protect the environment; and secondly, having excellent properties for this purpose; POFA can be and has been used as partial cement replacement in concrete preparation. Therefore, this paper compiles the results obtained from previous studies that address the properties of concrete containing POFA as cement replacement in fresh and hardened states. The results indicate that there is a great potential to using POFA as cement replacement because of its ability to improve compressive strength, reduce hydration heat of cement mortar and positively affect other fresh and hardened concrete properties. The paper recommends that conducting further studies to exploit high volume of POFA along with other additives as cement replacement while maintaining high quality of concrete can help minimize CO2 emissions due to concrete.

The influence of calcium nitrate on setting and hardening rate of Portland cement concrete at different temperatures

NASA Astrophysics Data System (ADS)

Kičaitė, A.; Pundienė, I.; Skripkiūnas, G.

2017-10-01

Calcium nitrate in mortars and concrete is used as a multifunctional additive: as set accelerator, plasticizer, long term strength enhancer and as antifreeze admixture. Used binding material and the amount of calcium nitrate, affect the characteristics of the concrete mixture and strength of hardened concrete. The setting time of the initial and the final binding at different temperatures of hardening (+ 20 °C and + 5 °C) of the pastes made of different cements (Portland cement CEM I 42.5 R and Portland limestone cement CEM II/A-LL 42.5 R) and various amounts of calcium nitrate from 1 % until 3 % were investigated. The effect of calcium nitrate on technological characteristics of concrete mixture (the consistency of the mixture, the density, and the amount of air in the mixture), on early concrete strength after 2 and 7 days, as well as on standard concrete strength after 28 days at different temperatures (at + 20 °C and + 5 °C) were analysed.

Nonlinear behavior of matrix-inclusion composites under high confining pressure: application to concrete and mortar

NASA Astrophysics Data System (ADS)

Le, Tuan Hung; Dormieux, Luc; Jeannin, Laurent; Burlion, Nicolas; Barthélémy, Jean-François

2008-08-01

This paper is devoted to a micromechanics-based simulation of the response of concrete to hydrostatic and oedometric compressions. Concrete is described as a composite made up of a cement matrix in which rigid inclusions are embedded. The focus is put on the role of the interface between matrix and inclusion which represent the interfacial transition zone (ITZ). A plastic behavior is considered for both the matrix and the interfaces. The effective response of the composite is derived from the modified secant method adapted to the situation of imperfect interfaces. To cite this article: T.H. Le et al., C. R. Mecanique 336 (2008).

Influence of metakaolin on chemical resistance of concrete

NASA Astrophysics Data System (ADS)

Mlinárik, L.; Kopecskó, K.

2013-12-01

Nowadays the most suitable and widely used construction material is concrete. We could develop concrete for every request in connection with the properties of fresh concrete and the quality of hardened concrete, too. The demand is rising in application of special concretes, like high performance and ultra high performance concretes (HPC, UHPC). These are usable in extreme natural circumstances or in very corrosive surroundings (for example: sewage farm, sewer, cooling tower, biogas factories). The pH value of the commercial sewage is between 7-8, but this value is often around 4 or less. The concrete pipes, which transport the sewage, are under corrosion, because above the liquid level sulphuric acid occurs due to microbes. Acidic surroundings could start the corrosion of concrete. When the pH value reduces, the influence of the acids will increase. The most significant influence has the sulphuric acid. The pH value of sulphuric acid is about 1, or less. Earlier in the cooling towers of coal thermal power stations used special coating on the concrete wall. Recently application of high performance concrete without polymeric coating is more general. Cementitious supplementary materials are widely used to protect the concrete from these corrosive surroundings. Usually used cementitious supplementary materials are ground granulated blastfurnace slag (GGBS), flying ash (FA) or silica fume (SF). In the last years there has been a growing interest in the application of metakaolin. Metakaolin is made by heat treatment, calcinations of a natural clay mineral, kaolinite. In our present research the chemical resistance of mortars in different corrosive surroundings (pH=1 sulphuric acid; pH=3 acetic acid) and the chloride ion migration were studied on series of mortar samples using rapid chloride migration test. Cement paste and mortar samples were made with 17% metakaolin replacement or without metakaolin. The following cements were used: CEM II/A-S 42.5 N, CEM I 42.5 N-S. We concluded that the replacement of cement by metakaolin results in significant increases in compressive and tensile strengths and it prevents the infiltration of harmful substances.

Microscopic observations of self-healing products in calcareous fly ash mortars.

PubMed

Jóźwiak-Niedźwiedzka, Daria

2015-01-01

The results of microstructural characterization of mortars containing fly ash class C (High Calcium Fly Ash) from combustion of lignite are presented. The evaluation of the microstructure was performed using scanning electron microscope, optical, and confocal microscope. The tested beams were bent till the crack and microcracks opening, which were healed during the different curing time. The results showed that the replacement of cement with fly ash class C influenced the process of crack healing. The addition of HCFA, at both 30% and 60%, speeds up the self-healing process in cracks and particularly in micro-cracks. In the research, the completely filling up of the cracks by new phases has not been observed, only the beginning of such process has been noticed. © 2014 Wiley Periodicals, Inc.

10. DETAILED VIEW OF THE EAST ELEVATION. THE UPPER SET ...

Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

10. DETAILED VIEW OF THE EAST ELEVATION. THE UPPER SET OF WINDOWS PROVIDE LIGHT FOR THE DELIVERY LEVEL. THE LOWER SETS OF WINDOWS PROVIDE LIGHT TO THREE STORY SPACE BENEATH THE DELIVERY LEVEL AND BEHIND THE ORE STORAGE BINS. NOTE THE ORE DELIVER TRESTLE AT THE TIME THE PHOTOGRAPH WAS TAKEN, THE MODERN CEMENT MIXER AND WHEELBARROWS WERE FOR THIS WORK. NOTE THE MORTAR BOXES ON THEIR SIDES. IT IS UNCLEAR IF THESE WERE FROM EARLIER STAMPS AT THIS MILL OR IF THEY WERE BROUGHT TO THE SITE FROM OTHER MILLS IN THE REGION. RISDON IRON WORKS IS CAST INTO THE MORTARS AND THEY ALSO BEAR A PLATE: WHITE, ROGERS AND CO. MILL WRIGHTS. - Standard Gold Mill, East of Bodie Creek, Northeast of Bodie, Bodie, Mono County, CA

Characterization of solidified radioactive waste due to the incorporation of high- and low-density polyethylene granules and titanium dioxide in mortar matrices

DOE Office of Scientific and Technical Information (OSTI.GOV)

Peric, A.

1997-12-31

The rutile form of titanium dioxide and granules of high density polyethylene (PEHD) and low density polyethylene (PELD) were used to prepare mortar matrices for immobilization of radioactive waste materials containing {sup 137}Cs. PELD, PEHD and TiO{sub 2} were added to mortar matrix preparations with the objective of improving physico-chemical characteristics of the radwaste-mortar matrix mixtures, in particular the leach-rate of the immobilized radionuclide. One type of PELD and two types of PEHD were used to replace 50 wt.% of stone granules normally used in the matrix, in order to decrease the porosity and density of the mortar matrix andmore » to avoid segregation of the stone particles at the bottom of the immobilized radioactive waste cylindrical form. TiO{sub 2} was also added to the mortar formulation, replacing 5 and 8 wt.% of the total cement weight. Cured samples were investigated under temperature stress conditions, where the temperature extremes were: T{sub min} = {minus}20 C, T{sub max} = +70 C. Samples were periodically immersed in distilled water at the ambient room temperature, after each freezing and heating treatment. Results of accelerated leaching experiments for these samples and samples prepared exclusively with polyethylenes replacing 100% of the stone granules and TiO{sub 2}, treated in nonaccelerated leaching experiments, were compared. Even using an accelerated ageing leach test that overestimates {sup 137}Cs leach rates, it can be deduced, that radionuclide leach rates from the radioactive waste mortar mixture forms were improved. Leach rates decreased from 5%, for the material prepared with stone aggregate, to 3.1 to 4.0%, for the materials prepared solely with PEHD, PELD or TiO{sub 2}, and to about 3% for all six types of the TiO{sub 2}-PEHD and TiO{sub 2}-PELD mixtures tested.« less

Chloride-induced corrosion mechanism and rate of enamel- and epoxy-coated deformed steel bars embedded in mortar

DOE Office of Scientific and Technical Information (OSTI.GOV)

Tang, Fujian; Chen, Genda; Brow, Richard K.

The chloride-induced corrosion mechanisms of uncoated, pure enamel (PE)-coated, mixed enamel (ME)-coated, double enamel (DE)-coated, and fusion bonded epoxy (FBE)-coated deformed steel bars embedded in mortar cylinders are investigated in 3.5 wt.% NaCl solution and compared through electrochemical tests and visual inspection. Corrosion initiated after 29 or 61 days of tests in all uncoated and enamel-coated steel bars, and after 244 days of tests in some FBE-coated steel bars. In active stage, DE- and FBE-coated steel bars are subjected to the highest and lowest corrosion rates, respectively. The uncoated and ME-coated steel bars revealed relatively uniform corrosion while the PE-,more » DE-, and FBE-coated steel bars experienced pitting corrosion around damaged coating areas. Due to the combined effect of ion diffusion and capillary suction, wet–dry cyclic immersion caused more severe corrosion than continuous immersion. Both exposure conditions affected the corrosion rate more significantly than the water–cement ratio in mortar design.« less

On the relevance of volume increase for the length changes of mortar bars in sulfate solutions

DOE Office of Scientific and Technical Information (OSTI.GOV)

Kunther, Wolfgang, E-mail: wkunther@googlemail.com; Lothenbach, Barbara; Scrivener, Karen L.

2013-04-01

The ingress of sulfate ions into cementitious materials leads to the formation of ettringite, gypsum and other phases. The increase in solid volume through the formation of these phases is often assumed to be the only reason for expansion. In this paper we systematically compare the volume increase predicted by thermodynamic modeling to macroscopic expansion for mortars made with CEM I in different sulfate solutions and for mortars made with a range of blended cements in sodium sulfate solution. It is shown that the length changes cannot be explained by simple volume increase alone. A more plausible explanation of expansionmore » lies in the theory of crystallization pressure, in which crystals forming from a supersaturated solution may exert pressure on their surroundings. It is observed that expansion occurs in systems where thermodynamic modeling predicts the co-existence of ettringite with gypsum. In such a case, if monosulfate and gypsum are both present locally, the solution can be highly supersaturated with respect to ettringite, whose formation in confined conditions (such as within C–S–H) can then exert expansive forces.« less

Dynamic Mechanical Properties and Microstructure of Graphene Oxide Nanosheets Reinforced Cement Composites.

PubMed

Long, Wu-Jian; Wei, Jing-Jie; Ma, Hongyan; Xing, Feng

2017-11-24

This paper presents an experimental investigation on the effect of uniformly dispersed graphene oxide (GO) nanosheets on dynamic mechanical properties of cement based composites prepared with recycled fine aggregate (RFA). Three different amounts of GO, 0.05%, 0.10%, and 0.20% in mass of cement, were used in the experiments. The visual inspections of GO nanosheets were also carried out after ultrasonication by transmission electron microscope (TEM) atomic force microscope (AFM), and Raman to characterize the dispersion effect of graphite oxide. Dynamic mechanical analyzer test showed that the maximum increased amount of loss factor and storage modulus, energy absorption was 125%, 53%, and 200% when compared to the control sample, respectively. The flexural and compressive strengths of GO-mortar increased up to 22% to 41.3% and 16.2% to 16.4% with 0.20 wt % GO at 14 and 28 days, respectively. However the workability decreased by 7.5% to 18.8% with 0.05% and 0.2% GO addition. Microstructural analysis with environmental scanning electron microscopy (ESEM)/backscattered mode (BSEM) showed that the GO-cement composites had a much denser structure and better crystallized hydration products, meanwhile mercury intrusion porosimetry (MIP) testing and image analysis demonstrated that the incorporation of GO in the composites can help in refining capillary pore structure and reducing the air voids content.

Dynamic Mechanical Properties and Microstructure of Graphene Oxide Nanosheets Reinforced Cement Composites

PubMed Central

Wei, Jing-Jie; Xing, Feng

2017-01-01

This paper presents an experimental investigation on the effect of uniformly dispersed graphene oxide (GO) nanosheets on dynamic mechanical properties of cement based composites prepared with recycled fine aggregate (RFA). Three different amounts of GO, 0.05%, 0.10%, and 0.20% in mass of cement, were used in the experiments. The visual inspections of GO nanosheets were also carried out after ultrasonication by transmission electron microscope (TEM) atomic force microscope (AFM), and Raman to characterize the dispersion effect of graphite oxide. Dynamic mechanical analyzer test showed that the maximum increased amount of loss factor and storage modulus, energy absorption was 125%, 53%, and 200% when compared to the control sample, respectively. The flexural and compressive strengths of GO-mortar increased up to 22% to 41.3% and 16.2% to 16.4% with 0.20 wt % GO at 14 and 28 days, respectively. However the workability decreased by 7.5% to 18.8% with 0.05% and 0.2% GO addition. Microstructural analysis with environmental scanning electron microscopy (ESEM)/backscattered mode (BSEM) showed that the GO-cement composites had a much denser structure and better crystallized hydration products, meanwhile mercury intrusion porosimetry (MIP) testing and image analysis demonstrated that the incorporation of GO in the composites can help in refining capillary pore structure and reducing the air voids content. PMID:29186810

Vanderbilt University Gamma Irradiation of Nano-modified Concrete (2017 Milestone Report)

DOE Office of Scientific and Technical Information (OSTI.GOV)

Deichert, Geoffrey G.; Linton, Kory D.; Terrani, Kurt A.

This document outlines the irradiation of concrete specimens in the Gamma Irradiation Facility in the High Flux Isotope Reactor (HFIR) at Oak Ridge National Laboratory (ORNL). Two gamma irradiation runs were performed in July of 2017 on 18 reference mortar bar specimens, 26 reference cement paste bar specimens, and 28 reference cement paste tab specimens to determine the dose and temperature response of the specimens in the gamma irradiation environment. Specimens from the first two gamma irradiations were surveyed and released to Vanderbilt University. The temperature and dose information obtained informs the test parameters of the final two gamma irradiationsmore » of nano-modified concrete planned for FY 2018.« less

Leaching properties of stabilised/solidified cement-admixtures-sewage sludges systems.

PubMed

Valls, S; Vàzquez, E

2002-01-01

One of the main objectives of this work is to present an effective alternative for the final destination of sludge from urban waste water treatment plants by its use as a component of mortar or concrete. A binding and stabilizing matrix of sludge-cement and sludge-cement-coal fly-ash was investigated and the effects of various percentages of waste and binder, on the behavior of sludge in the system are presented. Assessment of the environmental quality of the final product and the consequent guarantee of its use in the building industry demand that it meets a number of requisites, one of which is that the effluents extracted by water action should be contamination-free, or at least that the concentration of contaminants should be below certain pre-set limits. For this a number of leaching tests must be carried out, such as the Netherlands Leaching Test .

Early age strength increase of fly ash blended cement by a ternary hardening accelerating admixture

DOE Office of Scientific and Technical Information (OSTI.GOV)

Hoang, Kien; Justnes, Harald; SINTEF Building and Infrastructure

The applicability of a combination of sodium thiocyanate (NaSCN), diethanolamine (DEA) and glycerol (Gly) with small dosages as a ternary hardening accelerating admixture for fly ash blended cement (OPC-FA) was studied. The ternary admixture induced higher early and later age mortar strength at both low (5 °C) and normal (20 °C) temperature. Despite used in lower dosage the ternary admixture led to higher strength of the investigated OPC-FA system than other chemicals (e.g. sodium sulfate). Results obtained from isothermal calorimetry, thermogravimetric analysis (TGA) and X-ray diffraction (XRD) showed that the ternary admixture accelerated the cement hydration and increased the amountmore » of AFm (notably calcium hemicarboaluminate hydrate) in the hydration products. A synergistic effect between the three components of the accelerator on the hydration of OPC-FA system was observed.« less

Common Intent: A Review of the Literature

DTIC Science & Technology

2001-03-01

les auteurs cement d’eventuelles zones d’application dans le contexte des preparatifs de missions a long, a moyen et a court terme. Ils relevent...Leadership, verbal fluency (written and spoken), expenence, gender, 1mt1ative, cultural background, mobvatlon, mdivlduahty, need for achievement...artillery, or mortars , combat engineer support for dealing with or creating obstacles, and logistic support for re-supply, evacuatiOn of casualties, etc. In

Effect of lime addition during sewage sludge treatment on characteristics of resulting SSA when it is used in cementitious materials.

PubMed

Vouk, D; Nakic, D; Štirmer, N; Baricevic, A

2017-02-01

Final disposal of sewage sludge is important not only in terms of satisfying the regulations, but the aspect of choosing the optimal wastewater treatment technology, including the sludge treatment. In most EU countries, significant amounts of stabilized and dewatered sludge are incinerated, and sewage sludge ash (SSA) is generated as a by product. At the same time, lime is one of the commonly used additives in the sewage sludge treatment primarily to stabilize the sludge. In doing so, the question arose how desirable is such addition of lime if the sludge is subsequently incinerated, and the generated ash is further used in the production of cementitious materials. A series of mortars were prepared where 10-20% of the cement fraction was replaced by SSA. Since all three types of analyzed SSA (without lime, with lime added during sludge stabilization and with extra lime added during sludge incineration) yielded nearly same results, it can be concluded that if sludge incineration is accepted solution, lime addition during sludge treatment is unnecessary even from the standpoint of preserving the pozzolanic properties of the resulting SSA. Results of the research carried out on cement mortars point to the great possibilities of using SSA in concrete industry.

Decontamination of radiological agents from drinking water infrastructure: a literature review and summary.

PubMed

Szabo, Jeff; Minamyer, Scott

2014-11-01

This report summarizes the current state of knowledge on the persistence of radiological agents on drinking water infrastructure (such as pipes) along with information on decontamination should persistence occur. Decontamination options for drinking water infrastructure have been explored for some important radiological agents (cesium, strontium and cobalt), but important data gaps remain. Although some targeted experiments have been published on cesium, strontium and cobalt persistence on drinking water infrastructure, most of the data comes from nuclear clean-up sites. Furthermore, the studies focused on drinking water systems use non-radioactive surrogates. Non-radioactive cobalt was shown to be persistent on iron due to oxidation with free chlorine in drinking water and precipitation on the iron surface. Decontamination with acidification was an effective removal method. Strontium persistence on iron was transient in tap water, but adherence to cement-mortar has been demonstrated and should be further explored. Cesium persistence on iron water infrastructure was observed when flow was stagnant, but not with water flow present. Future research suggestions focus on expanding the available cesium, strontium and cobalt persistence data to other common infrastructure materials, specifically cement-mortar. Further exploration chelating agents and low pH treatment is recommended for future decontamination studies. Published by Elsevier Ltd.

Characteristics of shock propagation in high-strength cement mortar

NASA Astrophysics Data System (ADS)

Wang, Zhanjiang; Li, Xiaolan; Zhang, Ruoqi

2001-06-01

Planar impact experiments have been performed on high-strength cement mortar to determine characteristics of shock propagation.The experiments were conducted on a light-gas gun,and permanent-magnet particle velocity gages were used to obtain the sand of 0.5 3.5mm size.A bulk density of 2.31g/cm^3,and a compressive and tensile strength of 82MPa and 7.8MPa,respectively,were determined.Three kinds of experimental techniques were used,including the reverse ballistic configuration.These techniques effectively averaged the measured dynamic compression state over a sensibly large volume of the test sample.The impact velocities were controlled over a range of approximately 80m/s to 0.83km/s.Hugoniot equation of state data were obtained for the material over a pressure range of approximately 0.2 2.0GPa,and its nonlinear constitutive relation were analyzed.The experiment results show that,in higher pressure range provided in the experiment,the shock wave in the material splits into two components of an elastic and a plastic,with the Hugoniot elastic limit 0.4 0.5GPa and the precursor velocity about 4.7km/s,and the material presents a very strong nonlinear dynamic response,and its shock amplitude will greatly decrease in propagation.

Use of coir pith particles in composites with Portland cement.

PubMed

Brasileiro, Gisela Azevedo Menezes; Vieira, Jhonatas Augusto Rocha; Barreto, Ledjane Silva

2013-12-15

Brazil is the fourth largest world's producer of coconut (Cocos nucifera L.). Coconut crops generate several wastes, including, coir pith. Coir pith and short fibers are the byproducts of extracting the long fibers and account for approximately 70% of the mature coconut husk. The main use of coir pith is as an agricultural substrate. Due to its shape and small size (0.075-1.2 mm), this material can be considered as a particulate material. The aim of this study was to evaluate the use of coir pith as an aggregate in cementitious composites and to evaluate the effect of the presence of sand in the performance of these composites. Some composites were produced exclusively with coir pith particles and other composites with coir pith partially substituting the natural sand. The cementitious composites developed were tested for their physical and mechanical properties and characterized by X-ray diffraction, scanning electron microscopy, energy dispersive X-ray spectroscopy and Fourier transform infrared spectroscopy to evaluate the effect of coir pith particles addition in cement paste and sand-cement-mortar. The statistical significance of the results was evaluated by one-way analysis of variance (ANOVA) test followed by multiple comparisons of the means by Tukey's test that showed that the composites with coir pith particles, with or without natural sand, had similar mechanical results, i.e., means were not statistically different at 5% significance level. There was a reduction in bulk density and an improved post-cracking behavior in the composites with coir pith particles compared to conventional mortar and to cement paste. These composites can be used for the production of lightweight, nonstructural building materials, according to the values of compressive strength (3.97-4.35 MPa) and low bulk density (0.99-1.26 g/cm(3)). Copyright © 2013 Elsevier Ltd. All rights reserved.

Determination of Thermal Conductivity of Silicate Matrix for Applications in Effective Media Theory

NASA Astrophysics Data System (ADS)

Fiala, Lukáš; Jerman, Miloš; Reiterman, Pavel; Černý, Robert

2018-02-01

Silicate materials have an irreplaceable role in the construction industry. They are mainly represented by cement-based- or lime-based materials, such as concrete, cement mortar, or lime plaster, and consist of three phases: the solid matrix and air and water present in the pores. Therefore, their effective thermal conductivity depends on thermal conductivities of the involved phases. Due to the time-consuming experimental determination of the effective thermal conductivity, its calculation by means of homogenization techniques presents a reasonable alternative. In the homogenization theory, both volumetric content and particular property of each phase need to be identified. For porous materials the most problematic part is to accurately identify thermal conductivity of the solid matrix. Due to the complex composition of silicate materials, the thermal conductivity of the matrix can be determined only approximately, based on the knowledge of thermal conductivities of its major compounds. In this paper, the thermal conductivity of silicate matrix is determined using the measurement of a sufficiently large set of experimental data. Cement pastes with different open porosities are prepared, dried, and their effective thermal conductivity is determined using a transient heat-pulse method. The thermal conductivity of the matrix is calculated by means of extrapolation of the effective thermal conductivity versus porosity functions to zero porosity. Its practical applicability is demonstrated by calculating the effective thermal conductivity of a three-phase silicate material and comparing it with experimental data.

Rice husk (RH) as additive in fly ash based geopolymer mortar

NASA Astrophysics Data System (ADS)

Yahya, Zarina; Razak, Rafiza Abd; Abdullah, Mohd Mustafa Al Bakri; Rahim, Mohd Azrin Adzhar; Nasri, Armia

2017-09-01

In recent year, the Ordinary Portland Cement (OPC) concrete is vastly used as main binder in construction industry which lead to depletion of natural resources in order to manufacture large amount of OPC. Nevertheless, with the introduction of geopolymer as an alternative binder which is more environmental friendly due to less emission of carbon dioxide (CO2) and utilized waste materials can overcome the problems. Rice husk (RH) is an agricultural residue which can be found easily in large quantity due to production of paddy in Malaysia and it's usually disposed in landfill. This paper investigated the effect of rice husk (RH) content on the strength development of fly ash based geopolymer mortar. The fly ash is replaced with RH by 0%, 5%, 10%, 15% and 20% where the sodium silicate and sodium hydroxide was used as alkaline activator. A total of 45 cubes were casted and their compressive strength, density and water absorption were evaluated at 1, 3, and 7 days. The result showed compressive strength decreased when the percentage of RH increased. At 5% replacement of RH, the maximum strength of 17.1MPa was recorded at day 7. The geopolymer has lowest rate of water absorption (1.69%) at 20% replacement of RH. The density of the sample can be classified as lightweight geopolymer concrete.

Evaluation of the suitability of tin slag in cementitious materials: Mechanical properties and Leaching behaviour

NASA Astrophysics Data System (ADS)

Rustandi, Andi; Wafa' Nawawi, Fuad; Pratesa, Yudha; Cahyadi, Agung

2018-01-01

Tin slag, a by-product of tin production has been used in cementitious application. The present investigation focuses on the suitability of tin slag as primary component in cement and as component that substitute some amount of Portland Cement. The tin slags studied were taken from Bangka, Indonesia. The main contents of the tin slag are SiO2, Al2O3, and Fe2O3 according to the XRF investigation. The aim of this article was to study the mechanical behaviour (compressive strength), microstructure and leaching behaviour of tin slag blended cement. This study used air-cooled tin slag that had been passed through 400# sieve to replace Portland Cement with ratio 0, 10, 20, 30, 40 by weight. Cement pastes and tin slag blended cement pastes were prepared by using water/cement ratio (W/C) of 0.40 by weight and hydrated for various curing ages of 3, 7, 14 days The microstructure of the raw tin slag was investigated using Scanning Electron Microscope (SEM). The phase composition of each cement paste was investigated using X-ray Diffraction (XRD). The aim of the leachability test was to investigate the environmental impacts of tin slag blended cement product in the range 4-8 pH by using static pH-dependent leaching test. The result show that the increase of the tin slag content decreasing the mortar compressive strength at early ages. The use of tin slag in cement provide economic benefits for all related industries.

An investigation of waste glass-based geopolymers supplemented with alumina

NASA Astrophysics Data System (ADS)

Christiansen, Mary U.

An increased consideration of sustainability throughout society has resulted in a surge of research investigating sustainable alternatives to existing construction materials. A new binder system, called a geopolymer, is being investigated to supplement ordinary portland cement (OPC) concrete, which has come under scrutiny because of the CO2 emissions inherent in its production. Geopolymers are produced from the alkali activation of a powdered aluminosilicate source by an alkaline solution, which results in a dense three-dimensional matrix of tetrahedrally linked aluminosilicates. Geopolymers have shown great potential as a building construction material, offering similar mechanical and durability properties to OPC. Additionally, geopolymers have the added value of a considerably smaller carbon footprint than OPC. This research considered the compressive strength, microstructure and composition of geopolymers made from two types of waste glass with varying aluminum contents. Waste glass shows great potential for mainstream use in geopolymers due to its chemical and physical homogeneity as well as its high content of amorphous silica, which could eliminate the need for sodium silicate. However, the lack of aluminum is thought to negatively affect the mechanical performance and alkali stability of the geopolymer system. 39 Mortars were designed using various combinations of glass and metakaolin or fly ash to supplement the aluminum in the system. Mortar made from the high-Al glass (12% Al2O3) reached over 10,000 psi at six months. Mortar made from the low-Al glass (<1% Al2O3) did not perform as well and remained sticky even after several weeks of curing, most likely due to the lack of Al which is believed to cause hardening in geopolymers. A moderate metakaolin replacement (25-38% by mass) was found to positively affect the compressive strength of mortars made with either type of glass. Though the microstructure of the mortar was quite indicative of mechanical performance, composition was also found to be important. The initial stoichiometry of the bulk mixture was maintained fairly closely, especially in mixtures made with fine glass. This research has shown that glass has great potential for use in geopolymers, when care is given to consider the compositional and physical properties of the glass in mixture design.

Degradation of Glaukonite Sandstone as a Result of Alkali-Silica Reactions in Cement Mortar.

PubMed

Czapik, Przemysław

2018-05-30

The mechanism of concrete degradation as a result of an alkali-silica reaction (ASR) largely depends on the mineral composition and microstructure of the reactive aggregate. This paper shows the reactivity results of quartz-glaukonitic sandstone, which is mainly responsible for the reactivity of some post-glacial gravels, available in Poland. After initial petrographic observations under a light microscope, the mode of sandstone degradation triggered by the reaction with sodium and potassium hydroxides was identified using scanning electron microscopy (SEM). It has been found that chalcedony agglomerates present in sandstone are separated from the rock matrix and subsequently cause the cracks formation in this matrix. Additionally, microcrystalline and potentially reactive silica is also dispersed in sandstone cement.

Cultural Factors in Managing an FMS Case Program: Saudi Arabian Army Ordnance Corps (SOCP) Program

DTIC Science & Technology

1977-11-01

which included the purchase of large amounts of US;--’,oducee current generation self-Dromelled artillery, personnel earri- ero, tanks, mortar carriers...exores:ecd when attempting, to discuss 13 complex, sophisticated technical material with senior counterparts who possessed relative fluency in...i.ored -:ith ’ mop ity; they crnnot be rvoided; the: can to a rrroat extent be anticipated as critical man- cement factors. Bfy anticipating and preparing

High-efficiency cogeneration boiler bagasse-ash geochemistry and mineralogical change effects on the potential reuse in synthetic zeolites, geopolymers, cements, mortars, and concretes.

PubMed

Clark, Malcolm W; Despland, Laure M; Lake, Neal J; Yee, Lachlan H; Anstoetz, Manuela; Arif, Elisabeth; Parr, Jeffery F; Doumit, Philip

2017-04-01

Sugarcane bagasse ash re-utilisation has been advocated as a silica-rich feed for zeolites, pozzolans in cements and concretes, and geopolymers. However, many papers report variable success with the incorporation of such materials in these products as the ash can be inconsistent in nature. Therefore, understanding what variables affect the ash quality in real mills and understanding the processes to characterise ashes is critical in predicting successful ash waste utilisation. This paper investigated sugarcane bagasse ash from three sugar mills (Northern NSW, Australia) where two are used for the co-generation of electricity. Data shows that the burn temperatures of the bagasse in the high-efficiency co-generation boilers are much higher than those reported at the temperature measuring points. Silica polymorph transitions indicate the high burn temperatures of ≈1550 °C, produces ash dominated α -quartz rather than expected α-cristobilite and amorphous silica; although α-cristobilite, and amorphous silica are present. Furthermore, burn temperatures must be ≤1700 °C, because of the absence of lechatelierite where silica fusing and globulisation dominates. Consequently, silica-mineralogy changes deactivate the bagasse ash by reducing silica solubility, thus making bagasse ash utilisation in synthetic zeolites, geopolymers, or a pozzolanic material in mortars and concretes more difficult. For the ashes investigated, use as a filler material in cements and concrete has the greatest potential. Reported mill boiler temperatures discrepancies and the physical characteristics of the ash, highlight the importance of accurate temperature monitoring at the combustion seat if bagasse ash quality is to be prioritised to ensure a usable final ash product.

Tamping Mortars with Stabilizing and Plasticizing Admixtures

NASA Astrophysics Data System (ADS)

Terlyha, Volodymir; Sobol, Khrystyna

2012-06-01

Boreholes cementing operations at the depth of several kilometers requires the best technology as well as the best materials. To produce the materials satisfying all the requirements concerning the tamping works is possible using the technology of dry building mixes (DBM) prepared at the factories by thorough mixing of accurately dosed components. Using of chemical admixtures allows improving some properties of these mixes. In this work the influence of mineral fillers and chemical admixtures on the properties of the fresh mixture and hardened tamping mortar was investigated. It is established that introduction of the admixture with complex action on the basis of stabilizer Walocel 15-01 and plasticizer Melflux 2651 allows obtaining the fresh mixture with high spreadability. At the same time the value of dehydration approaches to zero which favorably effects on stabilization of fresh mixture and not allows the sedimentation processes to take place. By the X-ray analysis, the positive influence of modification admixtures on the hydration processes in the tamping mortars by activating them was identified. In the result of this, the formation of hydrate phases is accelerated; these phases tightly mud the pore area of tamping stone increasing by this its strength.

Behavior of fiber reinforced mortar joints in masonry walls subjected to in-plane shear and out-of-plane bending

NASA Astrophysics Data System (ADS)

Armwood, Catherine K.

In this project, 26 fiber-reinforced mortar (FRM) mixtures are evaluated for their workability and strength characteristics. The specimens tested include two control mixtures and 24 FRMs. The mixtures were made of two types of binders; Type N Portland cement lime (Type N-PCL) and Natural Hydrated Lime 5 (NHL5); and 6 fiber types (5 synthetic fibers and one organic). When tested in flexure, the results indicate that majority of the synthetic fiber mixtures enhanced the performance of the mortar and the nano-nylon and horse hair fibers were the least effective in improving the mortar's modulus of rupture, ductility, and energy absorption. Four FRMs that improved the mortar's mechanical properties most during the flexural strength test were then used to conduct additional experiments. The FRM's compressive strength, as well as flexural and shear bond strength with clay and concrete masonry units were determined. Those four mixtures included Type N-PCL as the binder and 4 synthetic fibers. They were evaluated at a standard laboratory flow rate of 110% +/- 5% and a practical field flow rate of 130% +/- 5%. Results indicate that the use of fibers decreases the compressive strength of the mortar most of the time. However, the bond strength test results were promising: 81% of the FRM mixtures increased the flexural bond strength of the prism. The mixtures at 110 +/- 5% flow rate bonded better with concrete bricks and those ate 130+/-5% flow rate bonded better with clay bricks. The results of the shear bond strength show 50% of the FRM mixtures improved the shear bond strength. The FRM mixtures at 110+/-5% flow rate bonded with clay units provided the most improvement in shear bond strength compared to control specimen results. Along with detailed discussions and derived conclusions of these experiments, this dissertation includes recommendations for the most feasible FRM for different applications.

Cement manufacture and the environment - Part I: Chemistry and technology

USGS Publications Warehouse

Van Oss, H. G.; Padovani, A.C.

2002-01-01

Hydraulic (chiefly portland) cement is the binding agent in concrete and mortar and thus a key component of a country's construction sector. Concrete is arguably the most abundant of all manufactured solid materials. Portland cement is made primarily from finely ground clinker, which itself is composed dominantly of hydraulically active calcium silicate minerals formed through high-temperature burning of limestone and other materials in a kiln. This process requires approximately 1.7 tons of raw materials perton of clinker produced and yields about 1 ton of carbon dioxide (CO2) emissions, of which calcination of limestone and the combustion of fuels each contribute about half. The overall level of CO2 output makes the cement industry one of the top two manufacturing industry sources of greenhouse gases; however, in many countries, the cement industry's contribution is a small fraction of that from fossil fuel combustion by power plants and motor vehicles. The nature of clinker and the enormous heat requirements of its manufacture allow the cement industry to consume a wide variety of waste raw materials and fuels, thus providing the opportunity to apply key concepts of industrial ecology, most notably the closing of loops through the use of by-products of other industries (industrial symbiosis). In this article, the chemistry and technology of cement manufacture are summarized. In a forthcoming companion article (part II), some of the environmental challenges and opportunities facing the cement industry are described. Because of the size and scope of the U.S. cement industry, the analysis relies primarily on data and practices from the United States.

Use of Solid Waste (Foundry Slag) Mortar and Bamboo Reinforcement in Seismic Analysis for Single Storey Masonry Building

NASA Astrophysics Data System (ADS)

Ahmad, S.; Husain, A.; Ghani, F.; Alam, M. N.

2013-11-01

The conversion of large amount of solid waste (foundry slag) into alternate source of building material will contribute not only as a solution to growing waste problem, but also it will conserve the natural resources of other building material and thereby reduce the cost of construction. The present work makes an effort to safe and economic use of recycle mortar (1:6) as a supplementary material. Conventional and recycled twelve prisms were casted with varying percentage of solid waste (foundry slag) added (0, 10, 20, 30 %) replacing cement by weight and tested under compression testing machine. As the replacement is increasing, the strength is decreasing. 10 % replacement curve is very closed to 0 % whereas 20 % is farther and 30 % is farthest. 20 % replacement was chosen for dynamic testing as its strength is within permissible limit as per IS code. A 1:4 scale single storey brick model with half size brick was fabricated on shake table in the lab for dynamic testing using pure friction isolation system (coarse sand as friction material µ = 0.34). Pure friction isolation technique can be adopted economically in developing countries where low-rise building prevails due to their low cost. The superstructure was separated from the foundation at plinth level, so as to permit sliding of superstructure during severe earthquake. The observed values of acceleration and displacement responses compare fairly with the analytical values of the analytical model. It also concluded that 20 % replacement of cement by solid waste (foundry slag) could be safely adopted without endangering the safety of the masonry structures under seismic load.To have an idea that how much energy is dissipated through this isolation, the same model with fixed base was tested and results were compared with the isolated free sliding model and it has been observed that more than 60 % energy is dissipated through this pure friction isolation technique. In case of base isolation, no visible cracks were observed up to the table force of 4.25 kN (1,300 rpm), whereas for fixed base failure started at 800 rpm.To strengthen the fixed base model, bamboo reinforcement were used for economical point of view. Another model of same dimension with same mortar ratio was fabricated on the shake table with bamboo reinforcement as plinth band and lintel band. In addition another four round bamboo bars of 3 mm diameter were placed at each of the four corners of the model. The building model was tested and found very encouraging and surprising results. The model failure started at 1,600 rpm, which means that this model is surviving the double force in comparison with the non-bamboo reinforcement.

Mechanical properties of cement concrete composites containing nano-metakaolin

NASA Astrophysics Data System (ADS)

Supit, Steve Wilben Macquarie; Rumbayan, Rilya; Ticoalu, Adriana

2017-11-01

The use of nano materials in building construction has been recognized because of its high specific surface area, very small particle sizes and more amorphous nature of particles. These characteristics lead to increase the mechanical properties and durability of cement concrete composites. Metakaolin is one of the supplementary cementitious materials that has been used to replace cement in concrete. Therefore, it is interesting to investigate the effectiveness of metakaolin (in nano scale) in improving the mechanical properties including compressive strength, tensile strength and flexural strength of cement concretes. In this experiment, metakaolin was pulverized by using High Energy Milling before adding to the concrete mixes. The pozzolan Portland cement was replaced with 5% and 10% nano-metakaolin (by wt.). The result shows that the optimum amount of nano-metakaolin in cement concrete mixes is 10% (by wt.). The improvement in compressive strength is approximately 123% at 3 days, 85% at 7 days and 53% at 28 days, respectively. The tensile and flexural strength results also showed the influence of adding 10% nano-metakaolin (NK-10) in improving the properties of cement concrete (NK-0). Furthermore, the Backscattered Electron images and X-Ray Diffraction analysis were evaluated to support the above findings. The results analysis confirm the pores modification due to nano-metakaolin addition, the consumption of calcium hydroxide (CH) and the formation of Calcium Silicate Hydrate (CSH) gel as one of the beneficial effects of amorphous nano-metakaolin in improving the mechanical properties and densification of microstructure of mortar and concrete.

Bond Strength Mechanism of Fly Ash Based Geopolymer Mortars: A Review

NASA Astrophysics Data System (ADS)

Zailani, W. W. A.; Abdullah, M. M. A. B.; Razak, R. A.; Zainol, M. R. R. M. A.; Tahir, M. F. M.

2017-11-01

Geopolymer possess many excellent properties such as high compressive and bond strength, long term durability, better acid resistance and also known as a “Sustainable Material” due to its low carbon emission and low energy consumption. Thus, it is a good opportunity to develop and explore not only for cement and concrete but also as geopolymeric repair materials. This reviews showed that good bonding properties between geopolymeric repair material and concrete substrate is important in order to acquire an enhanced resistance against penetration of harmful substances and avoiding respalling of the repair material by understanding the bonding behaviour. Bond strength depends to the properties of the repair materials itself and also the surface preparations of concrete substrate.

Mechanical Characterization of High-Performance Steel-Fiber Reinforced Cement Composites with Self-Healing Effect

PubMed Central

Kim, Dong Joo; Kang, Seok Hee; Ahn, Tae-Ho

2014-01-01

The crack self-healing behavior of high-performance steel-fiber reinforced cement composites (HPSFRCs) was investigated. High-strength deformed steel fibers were employed in a high strength mortar with very fine silica sand to decreasing the crack width by generating higher interfacial bond strength. The width of micro-cracks, strongly affected by the type of fiber and sand, clearly produced the effects on the self-healing behavior. The use of fine silica sand in HPSFRCs with high strength deformed steel fibers successfully led to rapid healing owing to very fine cracks with width less than 20 μm. The use of very fine silica sand instead of normal sand produced 17%–19% higher tensile strength and 51%–58% smaller width of micro-cracks. PMID:28788471

Park River, Local Protection Auxiliary Conduit Tunnel As-Built Foundation Report, Hartford, Connecticut. Volume II. Appendices.

DTIC Science & Technology

1982-12-01

AUXILIARY TUNNEL AS-BUILT FOUNDATION REPORT It. KEY WORDS (Cenlasa on icteic. &#it* it necessary ad Identifpy block o"Whow) Strain Gages Settlement PeB...anomalously high bedding angles, severe brecciation and fracturing and an approximately 65-ft- wide zone of a plastic mixture of sand, silt and clay with some...wetted and partially filled with a mortar cement mix with Sika #2 added as a hardening agent. The mount assembly was then inserted into the holes so

Photovoltaic's silica-rich waste sludge as supplementary cementitious material (SCM)

DOE Office of Scientific and Technical Information (OSTI.GOV)

Quercia, G., E-mail: g.quercia@tue.nl; Eindhoven University of Technology, Department of the Built Environment, P.O. Box 513, 5600 MB Eindhoven; Putten, J.J.G. van der

2013-12-15

Waste sludge, a solid recovered from wastewater of photovoltaic-industries, composes of agglomerates of nano-particles like SiO{sub 2} and CaCO{sub 3}. This sludge deflocculates in aqueous solutions into nano-particles smaller than 1 μm. Thus, this sludge constitutes a potentially hazardous waste when it is improperly disposed. Due to its high content of amorphous SiO{sub 2}, this sludge has a potential use as supplementary cementitious material (SCM) in concrete. In this study the main properties of three different samples of photovoltaic's silica-rich waste sludge (nSS) were physically and chemically characterized. The characterization techniques included: scanning electron microscopy (SEM), X-ray energy dispersive spectroscopymore » (EDS), X-ray diffraction (XRD), nitrogen physical adsorption isotherm (BET method), density by Helium pycnometry, particle size distribution determined by laser light scattering (LLS) and zeta-potential measurements by dynamic light scattering (DLS). In addition, a dispersability study was performed to design stable slurries to be used as liquid additives for the concrete production on site. The effects on the hydration kinetics of cement pastes by the incorporation of nSS in the designed slurries were determined using an isothermal calorimeter. A compressive strength test of standard mortars with 7% of cement replacement was performed to determine the pozzolanic activity of the waste nano-silica sludge. Finally, the hardened system was fully characterized to determine the phase composition. The results demonstrate that the nSS can be utilized as SCM to replace portion of cement in mortars, thereby decreasing the CO{sub 2} footprint and the environmental impact of concrete. -- Highlights: •Three different samples of PV nano-silica sludge (nSS) were fully characterized. •nSS is composed of agglomerates of nano-particles like SiO{sub 2} and CaCO{sub 3}. •Dispersability studies demonstrated that nSS agglomerates are broken to nano-size. •nSS can be classified as a pozzolanic material with activity index higher than 100. •nSS can be use as a potential SCM to partly replace cement in concrete.« less

X-ray Computed Tomography Assessment of Air Void Distribution in Concrete

NASA Astrophysics Data System (ADS)

Lu, Haizhu

Air void size and spatial distribution have long been regarded as critical parameters in the frost resistance of concrete. In cement-based materials, entrained air void systems play an important role in performance as related to durability, permeability, and heat transfer. Many efforts have been made to measure air void parameters in a more efficient and reliable manner in the past several decades. Standardized measurement techniques based on optical microscopy and stereology on flat cut and polished surfaces are widely used in research as well as in quality assurance and quality control applications. Other more automated methods using image processing have also been utilized, but still starting from flat cut and polished surfaces. The emergence of X-ray computed tomography (CT) techniques provides the capability of capturing the inner microstructure of materials at the micrometer and nanometer scale. X-ray CT's less demanding sample preparation and capability to measure 3D distributions of air voids directly provide ample prospects for its wider use in air void characterization in cement-based materials. However, due to the huge number of air voids that can exist within a limited volume, errors can easily arise in the absence of a formalized data processing procedure. In this study, air void parameters in selected types of cement-based materials (lightweight concrete, structural concrete elements, pavements, and laboratory mortars) have been measured using micro X-ray CT. The focus of this study is to propose a unified procedure for processing the data and to provide solutions to deal with common problems that arise when measuring air void parameters: primarily the reliable segmentation of objects of interest, uncertainty estimation of measured parameters, and the comparison of competing segmentation parameters.

Stabilization of NaCl-containing cuttings wastes in cement concrete by in situ formed mineral phases.

PubMed

Filippov, Lev; Thomas, Fabien; Filippova, Inna; Yvon, Jacques; Morillon-Jeanmaire, Anne

2009-11-15

Disposal of NaCl-containing cuttings is a major environmental concern due to the high solubility of chlorides. The present work aims at reducing the solubility of chloride by encapsulation in low permeability matrix as well as lowering its solubility by trapping into low-solubility phases. Both the studied materials were cuttings from an oil-based mud in oil drillings containing about 50% of halite, and cuttings in water-based mud from gas drilling containing 90% of halite. A reduction in the amount of dissolved salt from 41 to 19% according to normalized leaching tests was obtained by addition of potassium ortho-phosphate in the mortar formula of oil-based cuttings, while the aluminium dihydrogeno-phosphate is even more efficient for the stabilization of water-based cuttings with a NaCl content of 90%. Addition of ortho-phosphate leads to form a continuous and weakly soluble network in the cement matrix, which reduces the release of salt. The formed mineralogical phases were apatite and hydrocalumite. These phases encapsulate the salt grains within a network, thus lowering its interaction with water or/and trap chloride into low-solubility phases. The tested approaches allow to develop a confinement process of NaCl-containing waste of various compositions that can be applied to wastes, whatever the salt content and the nature of the drilling fluids (water or oil).

Cement Type Influence on Alkali-Silica Reaction in Concrete with Crushed Gravel Aggregate

NASA Astrophysics Data System (ADS)

Rutkauskas, A.; Nagrockienė, D.; Skripkiūnas, G.

2017-10-01

Alkali-silica reaction is one of the chemical reactions which have a significant influence for durability of concrete. During alkali and silica reaction, silicon located in aggregates of the concrete, reacts with high alkali content. This way in the micropores of concrete is forming hygroscopic gel, which at wet environment, expanding and slowly but strongly destroying concrete structures. The goal of this paper- to determine the influence of cement type on alkali-silica reaction of mortars with crushed gravel. In the study crushed gravel with fraction 4/16 mm was used and four types of cements tested: CEM I 42.5 R; CEM I 42.5 SR; CEM II/A-S 42.5; CEM II/A-V 52.5. This study showed that crushed gravel is low contaminated on reactive particles containing of amorphous silica dioxide. The expansion after 14 days exceed 0.054 %, by RILEM AAR-2 research methodology (testing specimen dimension 40×40×160 mm). Continuing the investigation to 56 days for all specimens occurred alkaline corrosion features: microcracking and the surface plaque of gel. The results showed that the best resistance to alkaline corrosion after 14 days was obtained with cement CEM I 42.5 SR containing ash additive, and after 56 days with cement CEM II/A-V 52.5 containing low alkali content. The highest expansion after 14 and 56 days was obtained with cement CEM I 42.5 R without active mineral additives.

Recycling the construction and demolition waste to produce polymer concrete

NASA Astrophysics Data System (ADS)

Hamza, Mohammad T.; Hameed, Awham M., Dr.

2018-05-01

The sustainable management for solid wastes of the construction and demolition waste stimulates searching for safety applications for these wastes. The aim of this research is recycling of construction and demolition waste with some different types of polymeric resins to be used in manufacturing process of polymer mortar or polymer concrete, and studying their mechanical and physical properties, and also Specify how the values of compressive strength and the density are affected via the different parameters. In this research two types of construction and demolition waste were used as aggregates replacement (i.e. waste cement/concrete debris, and the waste blocks) while the two types of polymer resins (i.e. Unsaturated polyester and Epoxy) as cement replacements. The used weight percentages of the resins were changed within (1°, 20, 25 and 30) % to manufacture this polymer concrete.

Health diagnosis of arch bridge suspender by acoustic emission technique

NASA Astrophysics Data System (ADS)

Li, Dongsheng; Ou, Jinping

2007-01-01

Conventional non-destructive methods can't be dynamically monitored the suspenders' damage levels and types, so acoustic emission (AE) technique is proposed to monitor its activity. The validity signals are determined by the relationship with risetime and duration. The ambient noise is eliminated using float threshold value and placing a guard sensor. The cement mortar and steel strand damage level is analyzed by AE parameter method and damage types are judged by waveform analyzing technique. Based on these methods, all the suspenders of Sichuan Ebian Dadu river arch bridge have been monitored using AE techniques. The monitoring results show that AE signal amplitude, energy, counts can visually display the suspenders' damage levels, the difference of waveform and frequency range express different damage type. The testing results are well coincide with the practical situation.

Environmental Factors Affecting the Strength Characteristics of Modified Resin Mortars

NASA Astrophysics Data System (ADS)

Debska, Bernardeta; Licholai, Lech

2017-12-01

Resin concretes are composites in which a cement binder has been completely replaced by a synthetic resin. These materials are a good choice for the construction industry, especially in solutions requiring high strength, fast curing and durability. Polymer mortars are mainly used for the manufacture of industrial floors and prefabricated products such as tanks for aggressive chemicals, sewage pipes, or road and bridge drainage systems, as well as for the repair of damaged concrete structures. In all these applications, the strength and high chemical resistance of the applied material solutions are of key importance. It is particularly crucial to obtain information on how resin composites behave when exposed to aggressive agents over extended periods of time. It is also very important to use waste materials in order to obtain resin composites, as these activities are very well inscribed in the idea of environmental protection and meet the criteria of sustainable construction. The mortars described in this article meet the above principles. The article presents how the compressive strength of glycolyzate-modified epoxy mortars, obtained with the use of poly(ethylene terephthalate), changes after they are immersed in 10% sodium chloride solution. Sodium chloride solution was chosen due to the prospective applicability of the tested composites as repair materials used for e.g. bridges or overpasses that are exposed to this salt solution in wintertime. Changes in the properties of the composite samples were monitored over the period of one year. Statistical analysis of the test results was carried out with the use of Statistica programme. The module available in the mentioned program called Nonparametric Statistics - Comparing multiple independent samples made it possible to check the monitoring times during which the compressive strength values differed significantly. The obtained results allowed for determining the equation of the function approximating the course of changes in mortar properties. The designated parameters of regression equations can be used to project the properties of composites.

Laboratory studies of dune sand for the use of construction industry in Sri Lanka

NASA Astrophysics Data System (ADS)

de Silva Jayawardena, Upali; Wijesuriya, Roshan; Abayaweera, Gayan; Viduranga, Tharaka

2015-04-01

With the increase of the annual sand demand for the construction industry the excessive excavation of river sand is becoming a serious environmental problem in Sri Lanka. Therefore, it is necessary to explore the possibility for an alternative to stop or at least to minimize river sand mining activities. Dune sand is one of the available alternative materials to be considered instead of river sand in the country. Large quantities of sand dunes occur mainly along the NW and SE coastal belt which belong to very low rainfall Dry Zone coasts. The height of dune deposits, vary from 1m to about 30 meters above sea level. The objective of this paper is to indicate some studies and facts on the dune sand deposits of Sri Lanka. Laboratory studies were carried out for visual observations and physical properties at the initial stage and then a number of tests were carried out according to ASTM standards to obtain the compressive strength of concrete cylinders and mortar cubes mixing dune sand and river sand in different percentages keeping a constant water cement ratio. Next the water cement ratio was changed for constant dune sand and river sand proportion. Microscopic analysis shows that the dune sand consist of 95 % of quartz and 5 % of garnet, feldspar, illmenite and other heavy minerals with clay, fine dust, fine shell fragments and organic matters. Grains are sub-rounded to angular and tabular shapes. The grain sizes vary from fine to medium size of sand with silt. The degree of sorting and particle size observed with dune sands are more suited with the requirement of fine aggregates in the construction industry. The test result indicates that dune sand could be effectively used in construction work without sieving and it is ideal for wall plastering due to its'-uniformity. It could also be effectively used in concrete and in mortars mixing with river sand. The best mixing ratio is 75% dune sand and 25% river sand as the fine aggregate of concrete. For mortar the mixing percentage is 50%. The best water cement ratio for mix proportion is 0.45. It was observed that the available amount of dune sand can be extracted to meet the demand for sand in construction industry. However, the extraction of dune sand from the areas close to the sea will cause several social, environmental and legal problems. Therefore sand mining from dunes must be commenced after making a detailed Environmental Impact Assessment.

Autogenous healing of sea-water exposed mortar: Quantification through a simple and rapid permeability test

DOE Office of Scientific and Technical Information (OSTI.GOV)

Palin, D., E-mail: d.palin@tudelft.nl; Jonkers, H. M.; Wiktor, V.

Concrete has an autogenous ability to heal cracks potentially contributing to its functional water tightness and durability. Here, we quantify the crack-healing capacity of sea-water submerged mortar specimens through a simple and rapid permeability test. Defined crack width geometries were created in blast furnace slag cement specimens allowing healed specimens to be quantified against unhealed specimens. Specimens with 0.2 mm wide cracks were not permeable after 28 days submersion. Specimens with 0.4 mm cracks had decreases in permeability of 66% after 28 days submersion, and 50–53% after 56 days submersion. Precipitation of aragonite and brucite in the cracks was themore » main cause of crack healing. Healing potential was dependent on the initial crack width, thermodynamic considerations and the amount of ions available in the crack. To our knowledge, this is the first study to quantify the functional autogenous healing capacity of cracked sea-water exposed cementitious specimens.« less

Development of Alkali Activated Geopolymer Masonry Blocks

NASA Astrophysics Data System (ADS)

Venugopal, K.; Radhakrishna; Sasalatti, Vinod

2016-09-01

Cement masonry units are not considered as sustainable since their production involves consumption of fuel, cement and natural resources and therefore it is essential to find alternatives. This paper reports on making of geopolymer solid & hollow blocks and masonry prisms using non conventional materials like fly ash, ground granulated blast furnace slag (GGBFS) and manufactured sand and curing at ambient temperature. They were tested for water absorption, initial rate of water absorption, dry density, dimensionality, compressive, flexural and bond-strength which were tested for bond strength with and without lateral confinement, modulus of elasticity, alternative drying & wetting and masonry efficiency. The properties of geopolymer blocks were found superior to traditional masonry blocks and the masonry efficiency was found to increase with decrease in thickness of cement mortar joints. There was marginal difference in strength between rendered and unrendered geopolymer masonry blocks. The percentage weight gain after 7 cycles was less than 6% and the percentage reduction in strength of geopolymer solid blocks and hollow blocks were 26% and 28% respectively. Since the properties of geopolymer blocks are comparatively better than the traditional masonry they can be strongly recommended for structural masonry.

Environmentally-Friendly Geopolymeric Binders Made with Silica

NASA Astrophysics Data System (ADS)

Erdogan, S. T.

2013-12-01

Portland cement (PC) is the ubiquitous binding material for constructions works. It is a big contributor to global warming and climate change since its production is responsible for 5-10 % of all anthropogenic CO2 emissions. Half of this emission arises from the calcination of calcareous raw materials and half from kiln fuel burning and cement clinker grinding. Recently there have been efforts to develop alternative binders with lower greenhouse gas emissions. One such class of binders is geopolymers, formed by activating natural or waste materials with suitable alkaline or acidic solutions. These binders use natural or industrial waste raw materials with a very low CO2 footprint from grinding of the starting materials, and some from the production of the activating chemicals. The total CO2 emissions from carefully formulated mixtures can be as low as 1/10th - 1/5th of those of PC concrete mixtures with comparable properties. While use of industrial wastes as raw materials is environmentally preferable, the variability of their chemical compositions over time renders their use difficult. Use of natural materials depletes resources but can have more consistent properties and can be more easily accepted. Silica sand is a natural material containing very high amounts of quartz. Silica fume is a very fine waste from silicon metal production that is mostly non-crystalline silica. This study describes the use of sodium hydroxide and sodium silicate solutions to yield mortars with mechanical properties comparable to those of portland cement mortars and with better chemical and thermal durability. Strength gain is slower than with PC mixtures at room temperature but adequate ultimate strength can be achieved with curing at slightly elevated temperatures in less than 24 h. The consistency of the chemical compositions of these materials and their abundance in several large, developing countries makes silica attractive for producing sustainable concretes with reduced carbon footprints.

Study on the valorization routes of ashes from thermoelectric power plants working under mono-and co-combustion regimes

NASA Astrophysics Data System (ADS)

Barbosa, Rui Pedro Fernandes

The main objective of this thesis was to study new valorization routes of ashes produced in combustion and co-combustion processes. Three main valorization pathways were analyzed: (i)production of cement mortars, (ii) production of concretes, and (iii) use as chemical agents to remove contaminants from wastewaters. Firstly, the ashes produced during the mono-combustion of coal, co-combustion of coal and meat and bone meal (MBM), and mono-combustion of MBM were characterized. The aim of this study was to understand the ashes properties in extreme levels of substitution of coal by a residue with a high contamination of specific metals. The substitution of coal by MBM produced ashes with higher content of heavy metals. Secondly, the ashes coming from an industrial power plant working under mono-combustion(coal) and co-combustion conditions (coal+sewage sludge+MBM) were studied. The use of cofuels did not promote significant changes in the chemical and ecotoxicological properties of ashes. Fly ashes were successfully stabilized/solidified in cement mortar, and bottom and circulating ashes were successfully used as raw materials in concrete. The third step involved the characterization and valorization of biomass ashes resulting from the combustion of forestry residues. The highest concentrations of metals/metalloids were found in the lowest particle size fractions of ashes. Biomass ashes successfully substituted cement and natural aggregates in concretes, without compromising their mechanical, chemical, and ecotoxicological properties. Finally, the biomass ashes were tested as chemical agents to remove contaminants from wastewaters. The removal of P, mainly phosphates, and Pb from wastewaters was assayed. Biomass ashes presented a high capacity to remove phosphates. As fly ashes were more efficient in removing phosphates, they were further used to remove Pb from wastewaters. Again, they presented a high efficiency in Pb removal. New potential valorization routes for these ashes are now opened, contributing to improve their valorization rates.

Preparation and Mechanical Properties of Pressed Straw Concrete Brick

NASA Astrophysics Data System (ADS)

Sumarni, S.; Wijanarko, W.

2018-03-01

Rice straws have been widely used as wall filler material in China, Australia, and United States, by spinning them into hays with an approximate dimension of 40 cm of height, 40cm of thickness and 60 cm of width, using a machine. Then, the hays are placed into a wall frame until they fill it completely. After that, the wall frame is covered with wire mesh and plastered. In this research, rice straws are to be used as concrete brick fillers, by pressing the straws into hays and then putting them into the concrete brick mold along with mortar. The objective of this research is to investigate the mechanical properties of concrete brick, namely: compressive strength, specific gravity, and water absorption power. This research used experimental research method. It was conducted by using concrete bricks which had 400 cm of width, 200 cm of height, and 100 cm of thickness, made from rice straws, cement, sand, and water as the test sample. The straws were each made different by their volume. The mortars used in this research were made from cement, sand, and water, with the ratio of 1:7:0.5. The concrete bricks were made by pressing straws mixed with glue into hays, and then cut by determined variations of volume. The variations of hays volume were 0 m3, 0.000625 m3, 0.00075 m3, 0.000875 m3, 0.00125 m3, 0.0015 m3, 0.00175 m3, 0.001875 m3, 0.00225 m3, and 0.002625 m3. There were 3 samples for each volumes of hays. The result shows that the straw concrete bricks reached the maximum compressive strength of 1.92 MPa, specific gravity of 1,702 kg/m3, and water absorption level of 3.9 %. Based on the provided measurements of products in the Standar Nasional Indonesia (Indonesian product standardization), the concrete bricks produced attained the prescribed standard quality.

Study of Zn-Pb ore tailings and their potential in cement technology

NASA Astrophysics Data System (ADS)

Nouairi, J.; Hajjaji, W.; Costa, C. S.; Senff, L.; Patinha, C.; Ferreira da Silva, E.; Labrincha, J. A.; Rocha, F.; Medhioub, M.

2018-03-01

This paper describes the synthesis of sulfobelite clinkers incorporating mining rejects. The targeted Zn-Pb tailing wastes generated in the diapiric zone (NW Tunisia) were tested in clinker/cement compositions to ensure the inertization of existing hazardous heavy metals. Mineralogical composition of the two selected samples revealed calcite, dolomite, quartz, kaolinite, galena, pyrite and gypsum as crystalline phases. Vertical distributions of dominant heavy metals (Pb, Zn and Cu) in soil profiles show enrichment in the surface layers and decrease towards the depth. In sintered clinkers powders, the presence of the targeted crystalline phases (trialuminate sulphate (C4A3Š), belite (C2S), and ferrite (C4AF)) are in the predicted desirable amounts. Heat flow generated during the hydration of different cement pastes showed a slower reaction for clinkers with higher amounts of C4A3Š or constituted by coarser particles. After 28 days curing, the best mechanical resistance (24.34 MPa under compression) was obtained for the clinker calcined at 1350 °C and showing a suitable particle size distribution. Concerning heavy metals, immobilisation of 75-85% of Pb, Zn and Cu was assessed in the mortars formulated with the produced clinker/cement, posing no hazardous risks to the environment.

Formulating a low-alkalinity, high-resistance and low-heat concrete for radioactive waste repositories

DOE Office of Scientific and Technical Information (OSTI.GOV)

Cau Dit Coumes, Celine; Courtois, Simone; Nectoux, Didier

2006-12-15

Investigations were carried out in order to formulate and characterize low-alkalinity and low-heat cements which would be compatible with an underground waste repository environment. Several systems comprising Ordinary Portland Cement (OPC), a fast-reacting pozzolan (silica fume (SF) or metakaolin (MK)) and, in some cases, a slow-reacting product (fly ash (FA) or blastfurnace slag (BFS)) were compared. Promising results were obtained with some binary mixtures of OPC and SF, and with some ternary blends of OPC, SF and FA or BFS: pH of water in equilibrium with the fully hydrated cements dropped below 11. Dependence of the properties of standard mortarsmore » on the high contents of FA and SF in the low-pH blends was examined. Combining SF and FA seemed attractive since SF compensated for the low reactivity of FA, while FA allowed to reduce the water demand, and dimensional variations of the mortars. Finally, low-heat ({delta}T < 20 deg. C under semi-adiabatic conditions) and high strength ({approx} 70-80 MPa) concretes were prepared from two low-pH cements: a binary blend made from 60% of OPC and 40% of SF, and a ternary blend including 37.5% OPC, 32.5% SF and 30% FA.« less

DOE Office of Scientific and Technical Information (OSTI.GOV)

Kanna, V.; Olson, R.A.; Jennings, H.M.

The effects of drying on mortars containing Portland cement blended with fly ash or slag on the shrinkage, extent of surface cracking, pore size distribution as measured by mercury intrusion porosimetry, flexural strength, fracture toughness, and Young`s modulus are reported. Specimens were exposed to conditions of 100% relative humidity (RH), 50% RH, and/or oven-drying at 105 C. Drying coarsened the pore structure and increased the density of surface cracks, but surprisingly increased the flexural strength and the fracture toughness, and as anticipated lowered the Young`s modulus. This was regardless of the content of mineral admixture.

Translations on Eastern Europe, Political, Sociological and Military Affairs, Number 1603

DTIC Science & Technology

1978-11-01

earlycniia hood with equal fluency while their hearts beat in unison and they share the same patriotic feelings. ThP noble idea of unity in the...moral judgment? If he as ’Wit"ChlreTef I" are inV°ked t0 the Credit °f the dividual while he as profit calculated on his own, brings a cement ...repaired with the mortar of words; it must be tracked down to its foundation and must be analyzed with lull attention and responsibility/without

Effects of TiO2 nano glass ionomer cements against normal and cancer oral cells.

PubMed

Garcia-Contreras, Rene; Scougall-Vilchis, Rogelio J; Contreras-Bulnes, Rosalia; Kanda, Yumiko; Nakajima, Hiroshi; Sakagami, Hiroshi

2014-01-01

Incorporation of nanoparticles (NPs) into the glass ionomer cements (GICs) is known to improve their mechanical and antibacterial properties. The present study aimed to investigate the possible cytotoxicity and pro-inflammation effect of three different powdered GICs (base, core build and restorative) prepared with and without titanium dioxide (TiO2) nanoparticles. Each GIC was blended with TiO2 nanopowder, anatase phase, particle size <25 nm at 3% and 5% (w/w), and the GIC blocks of cements were prepared in a metal mold. The GICs/TiO2 nanoparticles cements were smashed up with a mortar and pestle to a fine powder, and then subjected to the sterilization by autoclaving. Human oral squamous cell carcinoma cell lines (HCS-2, HSC-3, HSC-4, Ca9-22) and human normal oral cells [gingival fibroblast (HGF), pulp (HPC) and periodontal ligament fibroblast (HPLF)] were incubated with different concentrations of GICs in the presence or absence of TiO2 nanoparticles, and the viable cell number was determined by 3-(4,5-dimethylthiazol-2-yl)-2,5-diphenyltetrazolium bromide method. Prostaglandin E2 was quantified by enzyme-linked immunosorbent assay (ELISA). Changes in fine cell structure were assessed by transmission electron microscopy. Cancer cells exhibited moderate cytotoxicity after 48 h of incubation, regardless of the type of GIC and the presence or absence of TiO2 NPs. GICs induced much lower cytotoxicity against normal cells, but induced prostaglandin E2 production, in a synergistic wanner with interleukin-1β. The present study shows acceptable to moderate biocompatibility of GICs impregnated with TiO2 nanoparticles, as well as its pro-inflammatory effects at higher concentrations. Copyright © 2014 International Institute of Anticancer Research (Dr. John G. Delinassios), All rights reserved.

Treatment of toxic metal aqueous solutions: encapsulation in a phosphate-calcium aluminate matrix.

PubMed

Fernández, J M; Navarro-Blasco, I; Duran, A; Sirera, R; Alvarez, J I

2014-07-01

Polyphosphate-modified calcium aluminate cement matrices were prepared by using aqueous solutions polluted with toxic metals as mixing water to obtain waste-containing solid blocks with improved management and disposal. Synthetically contaminated waters containing either Pb or Cu or Zn were incorporated into phosphoaluminate cement mortars and the effects of the metal's presence on setting time and mechanical performance were assessed. Sorption and leaching tests were also executed and both retention and release patterns were investigated. For all three metals, high uptake capacities as well as percentages of retention larger than 99.9% were measured. Both Pb and Cu were seen to be largely compatible with this cementitious matrix, rendering the obtained blocks suitable for landfilling or for building purposes. However, Zn spoilt the compressive strength values because of its reaction with hydrogen phosphate anions, hindering the development of the binding matrix. Copyright © 2014 Elsevier Ltd. All rights reserved.

Effect of mixing proportion on the properties of seaweed modified sustainable concrete

NASA Astrophysics Data System (ADS)

Siddique, Md Nurul Islam; Wahid, Zularisam bin Abd

2017-10-01

Although the application of organic polymer has already been reported in the development of polymer modification process the use of carbohydrate polymer hasn't been reported till date. The effect of mixing ratio of seaweed modified mortar on the properties of sustainable concrete was investigated. A number of mixing ratios of seaweed (gel) with cement, sand and water (such as 0.1; 0.6; 1.1; 6) was studied in this work. In addition, a range of mixing ratios of seaweed (powder) with cement, sand and water (such as 0.1; 0.3; 0.6; 1.1; 2.1, 5.1) was examined. The performance of the seaweed modified sustainable concrete was evaluated by compressive and splitting strength. Results revealed that seaweed modified concrete with mixing ratio (0.6) was optimum. This ratio produced significant compressive and splitting strength of 30 MPa and 5 MPa for 28 days, respectively.

Evaluation of shrinkage and cracking in concrete of ring test by acoustic emission method

NASA Astrophysics Data System (ADS)

Watanabe, Takeshi; Hashimoto, Chikanori

2015-03-01

Drying shrinkage of concrete is one of the typical problems related to reduce durability and defilation of concrete structures. Lime stone, expansive additive and low-heat Portland cement are used to reduce drying shrinkage in Japan. Drying shrinkage is commonly evaluated by methods of measurement for length change of mortar and concrete. In these methods, there is detected strain due to drying shrinkage of free body, although visible cracking does not occur. In this study, the ring test was employed to detect strain and age cracking of concrete. The acoustic emission (AE) method was adopted to detect micro cracking due to shrinkage. It was recognized that in concrete using lime stone, expansive additive and low-heat Portland cement are effective to decrease drying shrinkage and visible cracking. Micro cracking due to shrinkage of this concrete was detected and evaluated by the AE method.

The analysis of thermoplastic characteristics of special polymer sulfur composite

NASA Astrophysics Data System (ADS)

Książek, Mariusz

2017-01-01

Specific chemical environments step out in the industry objects. Portland cement composites (concrete and mortar) were impregnated by using the special polymerized sulfur and technical soot as a filler (polymer sulfur composite). Sulfur and technical soot was applied as the industrial waste. Portland cement composites were made of the same aggregate, cement and water. The process of special polymer sulfur composite applied as the industrial waste is a thermal treatment process in the temperature of about 150-155°C. The result of such treatment is special polymer sulfur composite in a liquid state. This paper presents the plastic constants and coefficients of thermal expansion of special polymer sulfur composites, with isotropic porous matrix, reinforced by disoriented ellipsoidal inclusions with orthotropic symmetry of the thermoplastic properties. The investigations are based on the stochastic differential equations of solid mechanics. A model and algorithm for calculating the effective characteristics of special polymer sulfur composites are suggested. The effective thermoplastic characteristics of special polymer sulfur composites, with disoriented ellipsoidal inclusions, are calculated in two stages: First, the properties of materials with oriented inclusions are determined, and then effective constants of a composite with disoriented inclusions are determined on the basis of the Voigt or Rice scheme. A brief summary of new products related to special polymer sulfur composites is given as follows: Impregnation, repair, overlays and precast polymer concrete will be presented. Special polymer sulfur as polymer coating impregnation, which has received little attention in recent years, currently has some very interesting applications.

Chemical-mineralogical characterization of C&D waste recycled aggregates from São Paulo, Brazil.

PubMed

Angulo, S C; Ulsen, C; John, V M; Kahn, H; Cincotto, M A

2009-02-01

This study presents a methodology for the characterization of construction and demolition (C&D) waste recycled aggregates based on a combination of analytical techniques (X-ray fluorescence (XRF), soluble ions, semi-quantitative X-ray diffraction (XRD), thermogravimetric analysis (TGA-DTG) and hydrochloric acid (HCl) selective dissolution). These combined analytical techniques allow for the estimation of the amount of cement paste, its most important hydrated and carbonated phases, as well as the amount of clay and micas. Details of the methodology are presented here and the results of three representative C&D samples taken from the São Paulo region in Brazil are discussed. Chemical compositions of mixed C&D aggregate samples have mostly been influenced by particle size rather than the visual classification of C&D into red or grey and geographical origin. The amount of measured soluble salts in C&D aggregates (0.15-25.4mm) is lower than the usual limits for mortar and concrete production. The content of porous cement paste in the C&D aggregates is around 19.3% (w/w). However, this content is significantly lower than the 43% detected for the C&D powders (<0.15 mm). The clay content of the powders was also high, potentially resulting from soil intermixed with the C&D waste, as well as poorly burnt red ceramic. Since only about 50% of the measured CaO is combined with CO(2), the powders have potential use as raw materials for the cement industry.

Experimental analysis of compaction of concrete and mortar

NASA Astrophysics Data System (ADS)

Burlion, Nicolas; Pijaudier-Cabot, Gilles; Dahan, Noël

2001-12-01

Compaction of concrete is physically a collapse of the material porous microstructure. It produces plastic strains in the material and, at the same time, an increase of its bulk modulus. This paper presents two experimental techniques aimed at obtaining the hydrostatic response of concrete and mortar. The first one is a uniaxial confined compression test which is quite simple to implement and allows to reach hydrostatic pressures of about 600 MPa. The specimen size is large enough so that concrete with aggregate sizes up to 16 mm can be tested. The second one is a true hydrostatic test performed on smaller (mortar) specimens. Test results show that the hydrostatic response of the material is elasto-plastic with a stiffening effect on both the tangent and unloading bulk moduli. The magnitude of the irreversible volumetric strains depends on the initial porosity of the material. This porosity can be related in a first approximation to the water/cement ratio. A comparison of the hydrostatic responses obtained from the two testing techniques on the same material show that the hydrostatic response of cementitious materials cannot be uncoupled from the deviatoric response, as opposed to the standard assumption in constitutive relations for metal alloys. This feature should be taken into account in the development of constitutive relations for concrete subjected to high confinement pressures which are needed in the modelling of impact problems.

Chemical, Mechanical, and Durability Properties of Concrete with Local Mineral Admixtures under Sulfate Environment in Northwest China.

PubMed

Nie, Qingke; Zhou, Changjun; Shu, Xiang; He, Qiang; Huang, Baoshan

2014-05-13

Over the vast Northwest China, arid desert contains high concentrations of sulfate, chloride, and other chemicals in the ground water, which poses serious challenges to infrastructure construction that routinely utilizes portland cement concrete. Rapid industrialization in the region has been generating huge amounts of mineral admixtures, such as fly ash and slags from energy and metallurgical industries. These industrial by-products would turn into waste materials if not utilized in time. The present study evaluated the suitability of utilizing local mineral admixtures in significant quantities for producing quality concrete mixtures that can withstand the harsh chemical environment without compromising the essential mechanical properties. Comprehensive chemical, mechanical, and durability tests were conducted in the laboratory to characterize the properties of the local cementitious mineral admixtures, cement mortar and portland cement concrete mixtures containing these admixtures. The results from this study indicated that the sulfate resistance of concrete was effectively improved by adding local class F fly ash and slag, or by applying sulfate resistance cement to the mixtures. It is noteworthy that concrete containing local mineral admixtures exhibited much lower permeability (in terms of chloride ion penetration) than ordinary portland cement concrete while retaining the same mechanical properties; whereas concrete mixtures made with sulfate resistance cement had significantly reduced strength and much increased chloride penetration comparing to the other mixtures. Hence, the use of local mineral admixtures in Northwest China in concrete mixtures would be beneficial to the performance of concrete, as well as to the protection of environment.

Chemical, Mechanical, and Durability Properties of Concrete with Local Mineral Admixtures under Sulfate Environment in Northwest China

PubMed Central

Nie, Qingke; Zhou, Changjun; Shu, Xiang; He, Qiang; Huang, Baoshan

2014-01-01

Over the vast Northwest China, arid desert contains high concentrations of sulfate, chloride, and other chemicals in the ground water, which poses serious challenges to infrastructure construction that routinely utilizes portland cement concrete. Rapid industrialization in the region has been generating huge amounts of mineral admixtures, such as fly ash and slags from energy and metallurgical industries. These industrial by-products would turn into waste materials if not utilized in time. The present study evaluated the suitability of utilizing local mineral admixtures in significant quantities for producing quality concrete mixtures that can withstand the harsh chemical environment without compromising the essential mechanical properties. Comprehensive chemical, mechanical, and durability tests were conducted in the laboratory to characterize the properties of the local cementitious mineral admixtures, cement mortar and portland cement concrete mixtures containing these admixtures. The results from this study indicated that the sulfate resistance of concrete was effectively improved by adding local class F fly ash and slag, or by applying sulfate resistance cement to the mixtures. It is noteworthy that concrete containing local mineral admixtures exhibited much lower permeability (in terms of chloride ion penetration) than ordinary portland cement concrete while retaining the same mechanical properties; whereas concrete mixtures made with sulfate resistance cement had significantly reduced strength and much increased chloride penetration comparing to the other mixtures. Hence, the use of local mineral admixtures in Northwest China in concrete mixtures would be beneficial to the performance of concrete, as well as to the protection of environment. PMID:28788648

Effect of hydrated lime on compressive strength mortar of fly ash laterite soil geopolymer mortar

NASA Astrophysics Data System (ADS)

Wangsa, F. A.; Tjaronge, M. W.; Djamaluddin, A. R.; Muhiddin, A. B.

2017-11-01

This paper explored the suitability of fly ash, hydrated lime, and laterite soil with several activator (sodium hydroxide and sodium tiosulfate) to produce geopolymer mortar. Furthermore, the heat that released by hydrated lime was used instead of oven curing. In order to produce geopolymer mortar without oven curing, three variations of curing condition has been applied. Based on the result, all the curing condition showed that the hardener mortar can be produced and exhibited the increasing of compressive strength of geopolymer mortar from 3 days to 7 days without oven curing.

Use of Brazilian sugarcane bagasse ash in concrete as sand replacement

DOE Office of Scientific and Technical Information (OSTI.GOV)

Sales, Almir, E-mail: almir@ufscar.b; Lima, Sofia Araujo, E-mail: sofiaalima@yahoo.com.b

2010-06-15

Sugarcane today plays a major role in the worldwide economy, and Brazil is the leading producer of sugar and alcohol, which are important international commodities. The production process generates bagasse as a waste, which is used as fuel to stoke boilers that produce steam for electricity cogeneration. The final product of this burning is residual sugarcane bagasse ash (SBA), which is normally used as fertilizer in sugarcane plantations. Ash stands out among agroindustrial wastes because it results from energy generating processes. Many types of ash do not have hydraulic or pozzolanic reactivity, but can be used in civil construction asmore » inert materials. The present study used ash collected from four sugar mills in the region of Sao Carlos, SP, Brazil, which is one of the world's largest producers of sugarcane. The ash samples were subjected to chemical characterization, sieve analysis, determination of specific gravity, X-ray diffraction, scanning electron microscopy, and solubilization and leaching tests. Mortars and concretes with SBA as sand replacement were produced and tests were carried out: compressive strength, tensile strength and elastic modulus. The results indicated that the SBA samples presented physical properties similar to those of natural sand. Several heavy metals were found in the SBA samples, indicating the need to restrict its use as a fertilizer. The mortars produced with SBA in place of sand showed better mechanical results than the reference samples. SBA can be used as a partial substitute of sand in concretes made with cement slag-modified Portland cement.« less

Selection of nutrient used in biogenic healing agent for cementitious materials

NASA Astrophysics Data System (ADS)

Tziviloglou, Eirini; Wiktor, Virginie; Jonkers, Henk M.; Schlangen, Erik

2017-06-01

Biogenic self-healing cementitious materials target on the closure of micro-cracks with precipitated inorganic minerals originating from bacterial metabolic activity. Dormant bacterial spores and organic mineral compounds often constitute a biogenic healing agent. The current paper focuses on the investigation of the most appropriate organic carbon source to be used as component of a biogenic healing agent. It is of great importance to use an appropriate organic source, since it will firstly ensure an optimal bacterial performance in terms of metabolic activity, while it should secondly affect the least the properties of the cementitious matrix. The selection is made among three different organic compounds, namely calcium lactate, calcium acetate and sodium gluconate. The methodology that was used for the research was based on continuous and non-continuous oxygen consumption measurements of washed bacterial cultures and on compressive strength tests on mortar cubes. The oxygen consumption investigation revealed a preference for calcium lactate and acetate, but an indifferent behaviour for sodium gluconate. The compressive strength on mortar cubes with different amounts of either calcium lactate or acetate (up to 2.24% per cement weight) was not or it was positively affected when the compounds were dissolved in the mixing water. In fact, for calcium lactate the increase in compressive strength reached 8%, while for calcium acetate the maximum strength increase was 13.4%.

High-volume use of self-cementing spray dry absorber material for structural applications

NASA Astrophysics Data System (ADS)

Riley, Charles E.

Spray dry absorber (SDA) material, or spray dryer ash, is a byproduct of energy generation by coal combustion and sulfur emissions controls. Like any resource, it ought to be used to its fullest potential offsetting as many of the negative environmental impacts of coal combustion as possible throughout its lifecycle. Its cementitious and pozzolanic properties suggest it be used to augment or replace another energy and emissions intensive product: Portland cement. There is excellent potential for spray dryer ash to be used beneficially in structural applications, which will offset CO2 emissions due to Portland cement production, divert landfill waste by further utilizing a plentiful coal combustion by-product, and create more durable and sustainable structures. The research into beneficial use applications for SDA material is relatively undeveloped and the material is highly underutilized. This dissertation explored a specific self-cementing spray dryer ash for use as a binder in structural materials. Strength and stiffness properties of hydrated spray dryer ash mortars were improved by chemical activation with Portland cement and reinforcement with polymer fibers from automobile tire recycling. Portland cement at additions of five percent of the cementitious material was found to function effectively as an activating agent for spray dryer ash and had a significant impact on the hardened properties. The recycled polymer fibers improved the ductility and toughness of the material in all cases and increased the compressive strength of weak matrix materials like the pure hydrated ash. The resulting hardened materials exhibited useful properties that were sufficient to suggest that they be used in structural applications such as concrete, masonry block, or as a hydraulic cement binder. While the long-term performance characteristics remain to be investigated, from an embodied-energy and carbon emissions standpoint the material investigated here is far superior to Portland cement.

[The Analysis of Traditional Lime Mortars from Zhejiang Province, China].

PubMed

Liu, Xiao-bin; Cui, Biao; Zhang, Bing-jian

2016-01-01

The components of ancient mortars have always been an important research field in historic building conservation. It has been well known that using traditional mortars in conservation projects have many advantages, such as compatibility and stability. So, developing new binding materials based on traditional mortar has become an international study hotspot. With China's economic development, the protection of ancient buildings also began to put on the agenda, but the understanding on Chinese traditional mortar is limited, and rare literatures are reported. In the present work, the authors investigate seven ancient city wall sites in Zhejiang Province in situ, and subsequently laboratory analysis were carried out on collected mortar samples. The characterizations of mortar samples were made by multi-density gauge, XRD, FTIR, TG-DSC and wet chemical analysis. The experimental results showed that: the main component of masonry mortars is calcium carbonate, the content between 75% - 90%, and they should be made from relatively pure lime mortar. The raw materials of mortar samples were mainly calcareous quick lime, and sample from Taizhou city also contained magnesium quick lime. There are four city walls were built by sticky-rice mortars. It suggests that the technology of adding the sticky rice soup into mortar was universal in the Ming Dynasties. These mortars have lower density between 1.2 and 1.9 g x cm(-3); this outcome should be the result of long-term natural erosion. We have also analyzed other chemical and physical characteristics of these masonry mortars. The results can afford the basic data for the future repairmen programs, development of new protective materials, and comparative study of mortars.

Management of chemical burns of the canine cornea

PubMed Central

Christmas, Richard

1991-01-01

Significant clinical signs and general principles of treatment for chemical burns of the canine cornea are presented using three typical case studies for illustration. Alkali burns are more common in dogs than acid burns. The sources of alkali in this study were soap, cement, and mortar dust. Common signs of chemical burns are ocular pain, corneal ulceration, tear film inadequacy, corneal edema, and marked corneal neovascularity. Successful treatment requires thorough ocular lavage, treatment for corneal ulceration, and adequate anti-inflammatory therapy when the corneal epithelium becomes intact. ImagesFigure 1.Figure 2.Figure 3.Figure 4.Figure 5. PMID:17423874

Experimental pavement delineation treatments

NASA Astrophysics Data System (ADS)

Bryden, J. E.; Lorini, R. A.

1981-06-01

Visibility and durability of materials used to delineate shoulders and medians adjacent to asphalt pavements were evaluated. Materials evaluated were polysulfide and coal tar epoxies, one and two component polyesters, portland cement, acrylic paints, modified-alkyd traffic paint, preformed plastic tape, and thermoplastic markings. Neat applications, sand mortars, and surface treatments were installed in several geometric patterns including cross hatches, solid median treatments, and various widths of edge lines. Thermoplastic pavement markings generally performed very well, providing good visibility under adverse viewing conditions for at least 4 years. Thermoplastic 4 in. wide edge lines appear to provide adequate visibility for most conditions.

Effect of various Portland cement paste compositions on early-age strain

NASA Astrophysics Data System (ADS)

Guzzetta, Alana G.

Early-age strain in paste, mortar, and concrete mixtures was investigated using a new method where the specimen shape was a cone frustum. Strain of the specimen from both the horizontal and vertical directions was captured by height change measurement. The volumetric strain was then calculated as a function of the height change and was plotted versus time. A correlation was found between the slopes of the volumetric strain curve resulting from this test method and the initial setting time of the tested material. An initial evaluation of the repeatability of this innovative test method was conducted. The early-age strain effects of aggregate volume, shrinkage reducing admixture, water-cementitious ratio (w/cm), and partial cement replacement with supplementary cementitious materials were tested and individually compared. From these comparisons, it was observed that ambient temperature, bleed water development, and rheological properties had a significant impact on the volumetric strain results. Data showed increased strain as aggregate volume was reduced and as the w/cm was changed from 0.25 up to 0.50. The addition of shrinkage reducing admixture generally caused an increase in the 36-hour volumetric strain value. In most of the mixtures, cement replacement with 20% fly ash or 10% metakaolin reduced the measured volumetric strain when the w/cm was 0.30. Replacement of cement with 10% silica fume caused an insignificant change in volumetric strain results.

Assessing fly ash treatment: remediation and stabilization of heavy metals.

PubMed

Lima, A T; Ottosen, Lisbeth M; Ribeiro, Alexandra B

2012-03-01

Fly ashes from Municipal Solid Waste (MSW), straw (ST) and co-combustion of wood (CW) are here analyzed with the intent of reusing them. Two techniques are assessed, a remediation technique and a solidification/stabilization one. The removal of heavy metals from fly ashes through the electrodialytic process (EDR) has been tried out before. The goal of removing heavy metals has always been the reuse of fly ash, for instance in agricultural fields (BEK). The best removal rates are here summarized and some new results have been added. MSW fly ashes are still too hazardous after treatment to even consider application to the soil. ST ash is the only residue that gets concentrations low enough to be reused, but its fertilizing value might be questioned. An alternative reuse for the three ashes is here preliminary tested, the combination of fly ash with mortar. Fly ashes have been substituted by cement fraction or aggregate fraction. Surprisingly, better compressive strengths were obtained by replacing the aggregate fraction. CW ashes presented promising results for the substitution of aggregate in mortar and possibly in concrete. Copyright © 2010 Elsevier Ltd. All rights reserved.

Crack-closing of cement mortar beams using NiTi cold-drawn SMA short fibers

NASA Astrophysics Data System (ADS)

Choi, Eunsoo; Kim, Dong Joo; Chung, Young-Soo; Kim, Hee Sun; Jung, Chungsung

2015-01-01

In this study, crack-closing tests of mortar beams reinforced by shape memory alloy (SMA) short fibers were performed. For this purpose, NiTi SMA fibers with a diameter of 0.965 mm and a length of 30 mm were made from SMA wires of 1.0 mm diameter by cold drawing. Four types of SMA fibers were prepared, namely, straight and dog-bone-shaped fiber and the two types of fibers with paper wrapping in the middle of the fibers. The paper provides an unbonded length of 15 mm. For bending tests, six types of mortar beams with the dimensions of 40 mm × 40 mm × 160 mm (B×H×L) were prepared. The SMA fibers were placed at the bottom center of the beams along with an artificial crack of 10 mm depth and 1 mm thickness. This study investigated the influence of SMA fibers on the flexural strength of the beams from the measured force- deflection curves. After cracking, the beams were heated at the bottom by fire to activate the SMA fibers. Then, the beams recovered the deflection, and the cracks were closed. This study evaluated crack-closing capacity using the degree of crack recovery and deflection-recovery factor. The first factor is estimated from the crack-width before and after crack-closing, and the second one is obtained from the downward deflection due to loading and the upward deflection due to the closing force of the SMA fibers.

Determining the Uncertainty of X-Ray Absorption Measurements

PubMed Central

Wojcik, Gary S.

2004-01-01

X-ray absorption (or more properly, x-ray attenuation) techniques have been applied to study the moisture movement in and moisture content of materials like cement paste, mortar, and wood. An increase in the number of x-ray counts with time at a location in a specimen may indicate a decrease in moisture content. The uncertainty of measurements from an x-ray absorption system, which must be known to properly interpret the data, is often assumed to be the square root of the number of counts, as in a Poisson process. No detailed studies have heretofore been conducted to determine the uncertainty of x-ray absorption measurements or the effect of averaging data on the uncertainty. In this study, the Poisson estimate was found to adequately approximate normalized root mean square errors (a measure of uncertainty) of counts for point measurements and profile measurements of water specimens. The Poisson estimate, however, was not reliable in approximating the magnitude of the uncertainty when averaging data from paste and mortar specimens. Changes in uncertainty from differing averaging procedures were well-approximated by a Poisson process. The normalized root mean square errors decreased when the x-ray source intensity, integration time, collimator size, and number of scanning repetitions increased. Uncertainties in mean paste and mortar count profiles were kept below 2 % by averaging vertical profiles at horizontal spacings of 1 mm or larger with counts per point above 4000. Maximum normalized root mean square errors did not exceed 10 % in any of the tests conducted. PMID:27366627

Chemical-mineralogical characterization of C and D waste recycled aggregates from Sao Paulo, Brazil

DOE Office of Scientific and Technical Information (OSTI.GOV)

Angulo, S.C.; Ulsen, C.; John, V.M.

2009-02-15

This study presents a methodology for the characterization of construction and demolition (C and D) waste recycled aggregates based on a combination of analytical techniques (X-ray fluorescence (XRF), soluble ions, semi-quantitative X-ray diffraction (XRD), thermogravimetric analysis (TGA-DTG) and hydrochloric acid (HCl) selective dissolution). These combined analytical techniques allow for the estimation of the amount of cement paste, its most important hydrated and carbonated phases, as well as the amount of clay and micas. Details of the methodology are presented here and the results of three representative C and D samples taken from the Sao Paulo region in Brazil are discussed.more » Chemical compositions of mixed C and D aggregate samples have mostly been influenced by particle size rather than the visual classification of C and D into red or grey and geographical origin. The amount of measured soluble salts in C and D aggregates (0.15-25.4 mm) is lower than the usual limits for mortar and concrete production. The content of porous cement paste in the C and D aggregates is around 19.3% (w/w). However, this content is significantly lower than the 43% detected for the C and D powders (<0.15 mm). The clay content of the powders was also high, potentially resulting from soil intermixed with the C and D waste, as well as poorly burnt red ceramic. Since only about 50% of the measured CaO is combined with CO{sub 2}, the powders have potential use as raw materials for the cement industry.« less

Enzymatic Synthesis of Lignin-Based Concrete Dispersing Agents.

PubMed

Jankowska, Dagmara; Heck, Tobias; Schubert, Mark; Yerlikaya, Alpaslan; Weymuth, Christophe; Rentsch, Daniel; Schober, Irene; Richter, Michael

2018-03-15

Lignin is the most abundant aromatic biopolymer, functioning as an integral component of woody materials. In its unmodified form it shows limited water solubility and is relatively unreactive, so biotechnological lignin valorisation for high-performance applications is greatly underexploited. Lignin can be obtained from the pulp and paper industry as a by-product. To expand its application, a new synthesis route to new dispersing agents for use as concrete additives was developed. The route is based on lignin functionalisation by enzymatic transformation. Screening of lignin-modifying systems resulted in functionalised lignin polymers with improved solubility in aqueous systems. Through grafting of sulfanilic acid or p-aminobenzoic acid by fungal laccases, lignin became soluble in water at pH≤4 or pH≤7, respectively. Products were analysed and evaluated in miniaturised application tests in cement paste and mortar. Their dispersing properties match the performance criteria of commercially available lignosulfonates. The study provides examples of new perspectives for the use of lignin. © 2018 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim.

Inventorying Toronto's single detached housing stocks to examine the availability of clay brick for urban mining.

PubMed

Ergun, Deniz; Gorgolewski, Mark

2015-11-01

This study examines the stocks of clay brick in Toronto's single detached housing, to provide parameters for city scale material reuse and recycling. Based on consensus from the literature and statistics on Toronto's single detached housing stocks, city scale reusable and recyclable stocks were estimated to provide an understanding of what volume could be saved from landfill and reintroduced into the urban fabric. On average 2523-4542 m(3) of brick was determined to be available annually for reuse, which would account for 20-36% of the volume of virgin brick consumed in new house construction in 2012. A higher volume, 6187 m(3) of brick, was determined to be available annually for recycling because more of the prevalence of cement-based mortar, which creates challenges for brick reuse in Toronto. The results demonstrated that older housing containing reusable brick were being mostly landfilled and replaced with housing that contained only recyclable brick. Copyright © 2015 Elsevier Ltd. All rights reserved.

Terrazzo floor from the Jewish Historical Institute in Warsaw - mineralogical characterization, conservation and impact of fire

NASA Astrophysics Data System (ADS)

Bartz, Wojciech; Martusewicz, Jacek

2017-12-01

Samples of historical terrazzo floor from the Jewish Historical Institute in Warsaw, dated back to the thirties of the twentieth century, have been analysed. Investigations by polarised optical microscopy, scanning microscopy, powder X-ray diffraction and simultaneous thermal analysis were preformed. Based on the results obtained, it was concluded that terrazzo tiles were prepared on the basis of ordinary Portland cement and aggregate, dominated with crushed stone (marble, serpentinite, limestone and marl), accompanied by sparse quartz sand grains. The binding mass was colourised with the use of pigments containing iron ions. The occurrence of altered serpentinite and marble grains, the latter clouded and partly replaced with micrite, the presence of portlandite, indicate the terrazzo tiles were subjected to thermal impact. This is related to the fire that took place at the beginning of World War II. Based on this study, repair mortars were formulated, on one hand compatible with the authentic ones, on the other retaining traces of fire.

In situ assessment of structural timber elements of a historic building by infrared thermography and ultrasonic velocity

NASA Astrophysics Data System (ADS)

Kandemir-Yucel, A.; Tavukcuoglu, A.; Caner-Saltik, E. N.

2007-01-01

The infrared thermography (IRT) and the ultrasonic velocity measurements (UVM) promise to be particularly important to assess the state of deterioration and the adequacy of the boundary and microclimatic conditions for timber elements. These non-destructive methods supported by laboratory analyses of timber samples were conducted on a 13th century monument, Aslanhane Mosque in Ankara, Turkey. The combined interpretation of the results was done to assess the condition of structural timber elements in terms of their state of preservation, the dampness problems and the recent incompatible repairs affecting them. Results indicated that moist areas in the structure were associated with roof drainage problems and the repairs undertaken with cement-based mortars and plasters and oil-based paints. Juxtaposition of the IRT and UVM together with laboratory analyses was found to be useful to assess the soundness of timber, enhanced the accuracy and effectiveness of the survey and facilitated to build up the urgent and long-term conservation programs.

Nano-modified cement composites and its applicability as concrete repair material

NASA Astrophysics Data System (ADS)

Manzur, Tanvir

Nanotechnology or Nano-science, considered the forth industrial revolution, has received considerable attention in the past decade. The physical properties of a nano-scaled material are entirely different than that of bulk materials. With the emerging nanotechnology, one can build material block atom by atom. Therefore, through nanotechnology it is possible to enhance and control the physical properties of materials to a great extent. Composites such as concrete materials have very high strength and Young's modulus but relatively low toughness and ductility due to their covalent bonding between atoms and lacking of slip systems in the crystal structures. However, the strength and life of concrete structures are determined by the microstructure and mass transfer at nano scale. Cementitious composites are amenable to manipulation through nanotechnology due to the physical behavior and size of hydration products. Carbon nanotubes (CNT) are nearly ideal reinforcing agent due to extremely high aspect ratios and ultra high strengths. So there is a great potential to utilize CNT in producing new cement based composite materials. It is evident from the review of past literature that mechanical properties of nanotubes reinforced cementitious composites have been highly variable. Some researches yielded improvement in performance of CNT-cement composites as compared to plain cement samples, while other resulted in inconsequential changes in mechanical properties. Even in some cases considerable less strengths and modulus were obtained. Another major difficulty of producing CNT reinforced cementitious composites is the attainment of homogeneous dispersion of nanotubes into cement but no standard procedures to mix CNT within the cement is available. CNT attract more water to adhere to their surface due to their high aspect ratio which eventually results in less workability of the cement mix. Therefore, it is extremely important to develop a suitable mixing technique and an optimum mix proportion to produce CNT reinforced cement composites. In this study, an extensive parametric study has been conducted using different types of treated and untreated multi walled nanotubes (MWNT) as reinforcement of cementitious composites having different mix proportions. It is found that mixing of nanotubes within cement matrix is the key to develop composites having desirable properties. A mixing technique has been proposed to address the issues related to dispersion of nanotubes within cement matrix. Polycarboxylate based super plasticizer has been proposed to use as surfactant. It is evident that there exists an optimum concentration of MWNT and mix proportion to achieve proper reinforcement behavior and strength properties. The affect of size of MWNT on strengths (both compressive and flexure) of composites has also been investigated. Based on the parametric study and statistical analysis, a tentative optimum mix proportion has been proposed. Composites made by the proposed mixing technique and design mix obtained 26, 27 and 16% higher compressive strength as compared to control samples at the age of 3, 7 and 28 day, respectively. Flexural strengths of those composites at 3, 7 and 28 day were about 24, 24.5 and 20% higher than that of control samples, respectively. It has also been suggested that application of MWNT reinforced cement mortar as concrete repair material has excellent potential since composites exhibited desirable behavior in setting time, bleeding and slant shear.

Improvement of Early Strength of Cement Mortar Containing Granulated Blast Furnace Slag Using Industrial Byproducts.

PubMed

Kim, Jin-Hyoung; Lee, Han-Seung

2017-09-07

In the field of construction, securing the early strength of concrete (on the first and third days of aging) has been an important problem in deciding the mold release time (i.e., shortening the construction time period). Therefore, the problem of reduced compressive strength in the early aging stage caused by mixing granulated blast furnace slag (GBFS) with concrete must certainly be resolved. In this study, we conduct experiments to explore methods for generating a concrete that develops an early strength equivalent to that of 100% OPC. The objective of this study is the development of an early-strength accelerator (ESA) made from an industrial by-product, for a GBFS-mixed cement mortar. This study also analyzes the mechanism of the early-strength generation in the concrete to evaluate the influence of the burning temperature of ESA on the optimal compressive strength of the concrete. According to the results of the experiment, GBFS, whose ESA is burnt at 800 °C, shows an activation factor of 102.6-104.7% in comparison with 100% OPC on the first and third days during early aging, thereby meeting the target compressive strength. The results of the micro-analytic experiment are as follows: ESA showed a pH of strongly alkaline. In addition, it was found that the content of SO₃ was high in the chemical components, thus activating the hydration reaction of GBFS in the early age. This initial hydration reaction was thought to be due to the increase in the filling effect of the hydrate and the generation of C-S-H of the early age by the mass production of Ettringite.

Improvement of Early Strength of Cement Mortar Containing Granulated Blast Furnace Slag Using Industrial Byproducts

PubMed Central

Kim, Jin-Hyoung; Lee, Han-Seung

2017-01-01

In the field of construction, securing the early strength of concrete (on the first and third days of aging) has been an important problem in deciding the mold release time (i.e., shortening the construction time period). Therefore, the problem of reduced compressive strength in the early aging stage caused by mixing granulated blast furnace slag (GBFS) with concrete must certainly be resolved. In this study, we conduct experiments to explore methods for generating a concrete that develops an early strength equivalent to that of 100% OPC. The objective of this study is the development of an early-strength accelerator (ESA) made from an industrial by-product, for a GBFS-mixed cement mortar. This study also analyzes the mechanism of the early-strength generation in the concrete to evaluate the influence of the burning temperature of ESA on the optimal compressive strength of the concrete. According to the results of the experiment, GBFS, whose ESA is burnt at 800 °C, shows an activation factor of 102.6–104.7% in comparison with 100% OPC on the first and third days during early aging, thereby meeting the target compressive strength. The results of the micro-analytic experiment are as follows: ESA showed a pH of strongly alkaline. In addition, it was found that the content of SO3 was high in the chemical components, thus activating the hydration reaction of GBFS in the early age. This initial hydration reaction was thought to be due to the increase in the filling effect of the hydrate and the generation of C-S-H of the early age by the mass production of Ettringite. PMID:28880256

Self-healing mortar with pH-sensitive superabsorbent polymers: testing of the sealing efficiency by water flow tests

NASA Astrophysics Data System (ADS)

Gruyaert, Elke; Debbaut, Brenda; Snoeck, Didier; Díaz, Pilar; Arizo, Alejandro; Tziviloglou, Eirini; Schlangen, Erik; De Belie, Nele

2016-08-01

Superabsorbent polymers (SAPs) have potential to be used as healing agent in self-healing concrete due to their property to attract moisture from the environment and their capacity to promote autogenous healing. A possible drawback, however, is their uptake of mixing water during concrete manufacturing, resulting in an increased volume of macro-pores in the hardened concrete. To limit this drawback, newly developed SAPs with a high swelling and pH-sensitiveness were developed and tested within the FP7 project HEALCON. Evaluation of their self-sealing performance occurred through a water permeability test via water flow, a test method also developed within HEALCON. Three different sizes of the newly developed SAP were compared with a commercial SAP. Swelling tests in cement filtrate solution indicated that the commercial and in-house synthesized SAPs performed quite similar, but the difference between the swelling capacity at pH 9 and pH 13 is more pronounced for the self-synthesized SAPs. Moreover, in comparison to the commercial SAPs, less macro-pores are formed in the cement matrix of mixes with self-synthesized SAPs and the effect on the mechanical properties is lower, but not negligible, when using high amounts of SAPs. Although the immediate sealing effect of cracks in mortar was the highest for the commercial SAPs, the in-house made SAPs with a particle size between 400 and 600 μm performed the best with regard to crack closure (mainly CaCO3 precipitation) and self-sealing efficiency, after exposing the specimens to 28 wet-dry cycles. Some specimens could even withstand a water pressure of 2 bar.

Characterisation and management of concrete grinding residuals.

PubMed

Kluge, Matt; Gupta, Nautasha; Watts, Ben; Chadik, Paul A; Ferraro, Christopher; Townsend, Timothy G

2018-02-01

Concrete grinding residue is the waste product resulting from the grinding, cutting, and resurfacing of concrete pavement. Potential beneficial applications for concrete grinding residue include use as a soil amendment and as a construction material, including as an additive to Portland cement concrete. Concrete grinding residue exhibits a high pH, and though not hazardous, it is sufficiently elevated that precautions need to be taken around aquatic ecosystems. Best management practices and state regulations focus on reducing the impact on such aquatic environment. Heavy metals are present in concrete grinding residue, but concentrations are of the same magnitude as typically recycled concrete residuals. The chemical composition of concrete grinding residue makes it a useful product for some soil amendment purposes at appropriate land application rates. The presence of unreacted concrete in concrete grinding residue was examined for potential use as partial replacement of cement in new concrete. Testing of Florida concrete grinding residue revealed no dramatic reactivity or improvement in mortar strength.

Performance of mechanical behavior of kenaf fibre reinforced foamed composite

NASA Astrophysics Data System (ADS)

Mahzabin, Mst. Sadia; Hock, Lim Jee; Kang, Lim Siong; Jarghouyeh, Ehsan Nikbakht

2017-10-01

This paper investigates the mechanical properties of lightweight foamed composite (LFC) with the inclusion of kenaf fibres and superplasticizer. NaOH treated kenaf fibre contents of 0.4%, 0.45% and 0.5% (by weight of cement) with 5cm length were used in composite. The density of 1000kg/m3 to 2000kg/m3 foamed concrete was used for all the tested specimens. The ratio of cement, sand and water used was 1:1.5:0.45. All the experiments were set up in accordance with International standard methods of testing. In reference to the results and discussion, the different percentages of fibre used were proven to have a lesser contribution towards compressive strength or might even have reduced the result. The results also showed that water absorption and density of the composite mortar increased as the volume of fiber increased from 0.4% to 0.5% However, a higher percentage of fiber inclusions had been recorded to have a positive contribution towards flexural and tensile splitting properties of composites.

Influence of thermally activated paper sludge on the behaviour of blended cements subjected to saline and non-saline environments.

PubMed

García, Rosario; Rubio, Virginia; Vegas, Iñigo; Frías, Moisés

2009-05-01

One of the problems to affect Portland cement matrices is low resistance to aggressive agents, due principally to the presence of a high content of portlandite in the hydrated cements. Pozzolanic materials have played an important role in the improving the durability of cement-based materials for decades. This work studies the behaviour of cement mortar matrices blended with 10% calcined paper sludge (source for metakaolinite) and exposed to different environmental conditions (saline and non-saline environments) after 6 and 12 months of exposure. Two cements were studied: an ordinary Portland cement (CEM 1, 42.5R), acting as reference cement, and a blended cement formulated by mixing 90% (by mass) of CEM 1, 42.5R with 10% (by mass) of paper sludge calcined at 700 degrees C for 2 h. The specimens were exposed 1 year to saline and non-saline environments. All the mineralogy samples were studied through X-ray diffraction and scanning electron microscopy (SEM) equipped with an energy dispersive X-ray analyser. The in-depth study on ionic mobility was performed on samples subjected to natural exposure (coast and tableland) for 6 and 12 months. Portland cement was composed of quartz, calcite, calcium hydroxide and tobermorite gels. The pozzolanic cement (10% calcined paper sludge) is of the same composition but a high calcite concentration and barium carbonate. SEM analysis from coastline show deposits of variable composition. The deposits are identified on the surface of different mineral components. The minerals from tableland are much fractured, i.e. calcite and feldspars. Inside the fractures, the deposits and the ions are located and trapped superficially. SEM analysis of control cement Portland and 10% calcined paper sludge shows deposits on quartz and calcite with a very high concentration of Pb, Zn, Cl and barium sulphate. A very porous aspect is due to the presence of the different aggregate types. This porous configuration permits retention of the ion environment. The pozzolanic cement in environments subject to the saline mist favours the retention and transport of ions observed. Something similar also happens with the increase in exposure to outdoor weather. Non-saline samples show temperature changes (ice or thaw cycles). Barium retention is kept on the surface in fracture lines by the gelification processes. In general, it may be inferred that an increase in exposure time increases the diffusion of ions towards test piece interiors. The chemical composition profiles show that the ions present different penetration speeds. The results indicate the better vulnerability of pozzolanic cements from calcined paper sludge in saline and non-saline environments. The cements with a 10% addition of calcined paper sludge favour retention and transport of ion has been observed. Today, projects are centred on a new recycling line for industrial waste of this kind, with special attention on its incorporation in cement manufacture as a pozzolanic material, setting the most appropriate activation conditions of the mineralogical compound in this waste (kaolinite and metakaolinite) and taking them as a starting point for this project. The use of pozzolanic cement with 10% addition of calcined paper sludge is a system which favours ionic retention.

DOE Office of Scientific and Technical Information (OSTI.GOV)

Xiao, Ya; Cultural Relics and Archaeology Institute of Hunan, Changsha 410083; Fu, Xuan

Urgent restoration of the Wugang Ming dynasty city wall brings about the need for a study of the formulation and properties of mortars. In the present paper, mortar samples from the Wugang Ming dynasty city wall were characterized in a combination of sheet polarized light optical microscopy, scanning electron microscopy with X-ray energy dispersive spectrometer, thermogravimetric/differential scanning calorimetry, X-ray powder diffraction, Fourier transform infrared spectroscopy, and inductively coupled plasma emission spectroscopy. Results show that mortars are mainly built up from inorganic calcium carbonate based organic–inorganic hybrid material with a small amount of sticky rice, which plays a crucial role inmore » forming dense and compact microstructure of mortars and effectively hindering penetration of water and air into mortars. Analysis of decayed products shows that the detrimental soluble salts originates from ambient environment. - Highlights: • Mortars used in the Wugang city wall are a calcium carbonate-sticky rice hybrid bonding material. • Carbonation processing is extremely slow due to dense and compact microstructure of mortars. • Decying of mortars results from the appearance of soluble salt from ambient environment.« less

Mechanical Properties and Microstructure of Class C Fly Ash-Based Geopolymer Paste and Mortar.

PubMed

Li, Xueying; Ma, Xinwei; Zhang, Shoujie; Zheng, Enzu

2013-04-09

This paper presents workability, compressive strength and microstructure for geopolymer pastes and mortars made of class C fly ash at mass ratios of water-to-fly ash from 0.30 to 0.35. Fluidity was in the range of 145-173 mm for pastes and 131-136 mm for mortars. The highest strengths of paste and mortar were 58 MPa and 85 MPa when they were cured at 70 °C for 24 h. In XRD patterns, unreacted quartz and some reacted product were observed. SEM examination indicated that reacted product has formed and covered the unreacted particles in the paste and mortar that were consistent with their high strength.

Improved strength and durability of concrete through metabolic activity of ureolytic bacteria.

PubMed

Alonso, Maria Jose Castro; Ortiz, Carlos Eloir Lopez; Perez, Sixto Omar Garcia; Narayanasamy, Rajeswari; Fajardo San Miguel, Gerardo Del Jesús; Hernández, Héctor Herrera; Balagurusamy, Nagamani

2017-06-07

In recent years, biomineralization process is being employed in development of bioconcrete, which is emerging as a sustainable method to enhance the durability of concrete by way of increasing compressive strength and reducing the chloride permeability. In this study, different bacterial strains isolated from the soils of the Laguna Region of Mexico were selected for further study. ACRN5 strain demonstrated higher urease activity than other strains, and the optimum substrate concentration, pH, and temperature were 120 mM, pH 8, and 25 °C, respectively. Further, Km and Vmax of urease activity of ACRN5 were 21.38 mM and 0.212 mM min -1 , respectively. It was observed that addition of ACRN5 at 10 5  cells ml -1 to cement-water mixture significantly increased (14.94%) in compressive strength after 36 days of curing and reduced chloride penetration. Deposition of calcite in bio-mortars was observed in scanning electron microscopy and energy dispersive X-ray diffraction spectrometry analyses. Results of this study demonstrated the role of microbially induced calcium carbonate precipitation in improving the physico-mechanical properties of bio-mortars.

Measures for the reduction of sinter formations in tunnels

NASA Astrophysics Data System (ADS)

Harer, Gerhard

2017-09-01

A considerable part of the maintenance costs of tunnel structures is related to the inspection, maintenance and repair of the drainage system. The drainage system of tunnels is frequently clogged with Calcium precipitates. Cleaning and water conditioning are costintensive for operating companies. Apart from the direct costs associated with inspection, maintenance and repair works of the drainage system indirect costs are generated, such as by the blocking of the tunnel while inspection, maintenance or repair or by the reduction of the permitted operation speed. Sintering and clogging of the drainage systems is mainly caused by dissolution of cement minerals in concrete and mortar and/or by inadequate design and construction of the drainage system and/or grubby workmanship. With long-term studies and in-situ experiments in Austria traffic tunnels the specific input factors for sinter mechanism have been identified and appropriate counter measures could be defined. In particular modified mix designs for shotcretes and mortars have proven to bring a significant beneficial effect. By means of constructional measures and by the application of hardness stabilizers a further reduction of hard deposits inside the drainage system is achievable. The paper will deal with the specific aspects and will propose adequate counter measures.

Water transfer properties and shrinkage in lime-based rendering mortars

NASA Astrophysics Data System (ADS)

Arizzi, A.; Cultrone, G.

2012-04-01

Rendering is the practice of covering a wall or a building façade with one or more layers of mortar, with the main aim to protect the masonry structure against weathering. The render applied must show high flexibility, good adhesion and compatibility with the support (i.e. stone, brick) and, overall, it should be characterised by low water absorption and high water vapour permeability. Water (in the solid, liquid and vapour state) is one of the main factors that drive construction materials to deterioration. Therefore, to evaluate the quality and durability of a rendering mortar, thus ensuring its protective function in the masonry structure, it is fundamental to assess the behaviour of this mortar towards water. Mortars were elaborated with a calcitic dry hydrated lime, a calcareous aggregate, a pozzolan, a lightweight aggregate, a water-retaining agent and a plasticiser. Four types of lime mortars were prepared, in which the binder-to-aggregate ratios were 1:3, 1:4, 1:6 and 1:9 by weight, whilst the pozzolan was kept at 10% of the lime (by mass) and the total admixtures proportion was less than 2% of the total mass. The influence of the characteristics of mortars pore system on the amount of water absorbed and the kinetics of absorption was investigated by means of: free water absorption and drying; capillary uptake; water permeability; water vapour permeability. Interesting deductions can be made from the values of water and water vapour permeability found for mortars: the former increases exponentially with the sand volume of the mortar, whilst the latter increases almost exponentially with the initial water content added to the mortar mixes during their elaboration. However, the relationship obtained between porosity of mortars and permeability values is not really clear. This finding suggests that the permeability of a material cannot be estimated on the basis of its porosity as it can be made for the capillary uptake and free water absorption. Another aspect to be considered in the evaluation of the decay caused by water is the high shrinkage suffered by renders when they are applied on an extended surface (i.e. a wall), especially when they are aerial lime-based mortars. The shrinkage causes the formation of fissures that become an easy way for water to entry and diffuse through the mortar pore system. This factor is rarely taken into consideration during the hydric assays performed in the laboratory, since mortar samples of 4x4x16 or 4x4x4 cm in size do not undergo to such degree of shrinkage. For this reason, we have also studied the shrinkage of these mortars and considered it in the final assessment of mortars hydric properties. The shrinkage was evaluated according to a non-standardized method, by means of a shrinkage-measuring device that measures the mortar dimensional variations over time. This measurement has shown that the highest the lime content the biggest the mortar shrinkage and, consequently, the strongest the decay due to water.

Delamination of plasters applied to historical masonry walls: analysis by acoustic emission technique and numerical model

NASA Astrophysics Data System (ADS)

Grazzini, A.; Lacidogna, G.; Valente, S.; Accornero, F.

2018-06-01

Masonry walls of historical buildings are subject to rising damp effects due to capillary or rain infiltrations, which in the time produce decay and delamination of historical plasters. In the restoration of masonry buildings, the plaster detachment frequently occurs because of mechanical incompatibility in repair mortar. An innovative laboratory procedure is described for test mechanical adhesion of new repair mortars. Compression static tests were carried out on composite specimens stone block-repair mortar, which specific geometry can test the de-bonding process of mortar in adherence with a stone masonry structure. The acoustic emission (AE) technique was employed for estimating the amount of energy released from fracture propagation in adherence surface between mortar and stone. A numerical simulation was elaborated based on the cohesive crack model. The evolution of detachment process of mortar in a coupled stone brick-mortar system was analysed by triangulation of AE signals, which can improve the numerical model and predict the type of failure in the adhesion surface of repair plaster. Through the cohesive crack model, it was possible to interpret theoretically the de-bonding phenomena occurring at the interface between stone block and mortar. Therefore, the mechanical behaviour of the interface is characterized.

[Study on the mechanism of liesegang pattern development during carbonating of traditional sticky rice-lime mortar].

PubMed

Wei, Guo-feng; Fang, Shi-qiang; Zhang, Bing-jian; Wang, Xiao-qi; Li, Zu-guang

2012-08-01

Liesegang patterns in traditional sticky rice-lime mortar undergoing carbonation were investigated by means of FTIR, XRD and SEM. Results indicate that well-developed Liesegang patterns only occur in the mortar prepared with aged lime and sticky rice. The smaller Ca(OH)2 particle size in aged lime and the control of the sticky rice for the crystallization of calcium carbonate lead to the small pores in this mortar. These small pores can make Ca2+ and CO3(2-) highly supersaturated, which explains the reason why Liesegang pattern developed in the sticky rice-aged lime mortar. The formed metastable aragonite proves that Liesegang pattern could be explained based on the post-nucleation theory.

Mechanical Properties and Microstructure of Class C Fly Ash-Based Geopolymer Paste and Mortar

PubMed Central

Li, Xueying; Ma, Xinwei; Zhang, Shoujie; Zheng, Enzu

2013-01-01

This paper presents workability, compressive strength and microstructure for geopolymer pastes and mortars made of class C fly ash at mass ratios of water-to-fly ash from 0.30 to 0.35. Fluidity was in the range of 145–173 mm for pastes and 131–136 mm for mortars. The highest strengths of paste and mortar were 58 MPa and 85 MPa when they were cured at 70 °C for 24 h. In XRD patterns, unreacted quartz and some reacted product were observed. SEM examination indicated that reacted product has formed and covered the unreacted particles in the paste and mortar that were consistent with their high strength. PMID:28809222

Isogeometric Bézier dual mortaring: Refineable higher-order spline dual bases and weakly continuous geometry

NASA Astrophysics Data System (ADS)

Zou, Z.; Scott, M. A.; Borden, M. J.; Thomas, D. C.; Dornisch, W.; Brivadis, E.

2018-05-01

In this paper we develop the isogeometric B\\'ezier dual mortar method. It is based on B\\'ezier extraction and projection and is applicable to any spline space which can be represented in B\\'ezier form (i.e., NURBS, T-splines, LR-splines, etc.). The approach weakly enforces the continuity of the solution at patch interfaces and the error can be adaptively controlled by leveraging the refineability of the underlying dual spline basis without introducing any additional degrees of freedom. We also develop weakly continuous geometry as a particular application of isogeometric B\\'ezier dual mortaring. Weakly continuous geometry is a geometry description where the weak continuity constraints are built into properly modified B\\'ezier extraction operators. As a result, multi-patch models can be processed in a solver directly without having to employ a mortaring solution strategy. We demonstrate the utility of the approach on several challenging benchmark problems. Keywords: Mortar methods, Isogeometric analysis, B\\'ezier extraction, B\\'ezier projection

Classifiers utilized to enhance acoustic based sensors to identify round types of artillery/mortar

NASA Astrophysics Data System (ADS)

Grasing, David; Desai, Sachi; Morcos, Amir

2008-04-01

Feature extraction methods based on the statistical analysis of the change in event pressure levels over a period and the level of ambient pressure excitation facilitate the development of a robust classification algorithm. The features reliably discriminates mortar and artillery variants via acoustic signals produced during the launch events. Utilizing acoustic sensors to exploit the sound waveform generated from the blast for the identification of mortar and artillery variants as type A, etcetera through analysis of the waveform. Distinct characteristics arise within the different mortar/artillery variants because varying HE mortar payloads and related charges emphasize varying size events at launch. The waveform holds various harmonic properties distinct to a given mortar/artillery variant that through advanced signal processing and data mining techniques can employed to classify a given type. The skewness and other statistical processing techniques are used to extract the predominant components from the acoustic signatures at ranges exceeding 3000m. Exploiting these techniques will help develop a feature set highly independent of range, providing discrimination based on acoustic elements of the blast wave. Highly reliable discrimination will be achieved with a feedforward neural network classifier trained on a feature space derived from the distribution of statistical coefficients, frequency spectrum, and higher frequency details found within different energy bands. The processes that are described herein extend current technologies, which emphasis acoustic sensor systems to provide such situational awareness.

Artillery/mortar type classification based on detected acoustic transients

NASA Astrophysics Data System (ADS)

Morcos, Amir; Grasing, David; Desai, Sachi

2008-04-01

Feature extraction methods based on the statistical analysis of the change in event pressure levels over a period and the level of ambient pressure excitation facilitate the development of a robust classification algorithm. The features reliably discriminates mortar and artillery variants via acoustic signals produced during the launch events. Utilizing acoustic sensors to exploit the sound waveform generated from the blast for the identification of mortar and artillery variants as type A, etcetera through analysis of the waveform. Distinct characteristics arise within the different mortar/artillery variants because varying HE mortar payloads and related charges emphasize varying size events at launch. The waveform holds various harmonic properties distinct to a given mortar/artillery variant that through advanced signal processing and data mining techniques can employed to classify a given type. The skewness and other statistical processing techniques are used to extract the predominant components from the acoustic signatures at ranges exceeding 3000m. Exploiting these techniques will help develop a feature set highly independent of range, providing discrimination based on acoustic elements of the blast wave. Highly reliable discrimination will be achieved with a feed-forward neural network classifier trained on a feature space derived from the distribution of statistical coefficients, frequency spectrum, and higher frequency details found within different energy bands. The processes that are described herein extend current technologies, which emphasis acoustic sensor systems to provide such situational awareness.

Compressive and bonding strength of fly ash based geopolymer mortar

NASA Astrophysics Data System (ADS)

Zailani, Warid Wazien Ahmad; Abdullah, Mohd Mustafa Al Bakri; Zainol, Mohd Remy Rozainy Mohd Arif; Razak, Rafiza Abd.; Tahir, Muhammad Faheem Mohd

2017-09-01

Geopolymer which is produced by synthesizing aluminosilicate source materials with an alkaline activator solution promotes sustainable and excellent properties of binder. The purpose of this paper is to determine the optimum binder to sand ratio of geopolymer mortars based on mechanical properties. In order to optimize the formulation of geopolymer mortar, various binder to sand ratios (0.25, 0.33, 0.5, 1.0, 2.0, 3.0, and 4.0) are prepared. The investigation on the effect of sand inclusion to the compressive and bonding strength of geopolymer mortar is approached. The experimental results show that the bonding strength performance of geopolymer is also depends on the various binder to sand ratio, where the optimum ratio 0.5 gives a highest strength of 12.73 MPa followed by 12.35 MPa, which corresponds the ratio 1.0 for geopolymer, while the compared value of OPC bonding strength is given by 9.3 MPa. The morphological structure at the interface zone is determined by Scanning Electron Microscope (SEM) and the homogenous bonding between geopolymer and substrate can be observed. Fly ash based geopolymers reveal a new category of mortar which has high potential to be used in the field of concrete repair and rehabilitation.

Preparation of sustainable photocatalytic materials through the valorization of industrial wastes.

PubMed

Sugrañez, Rafael; Cruz-Yusta, Manuel; Mármol, Isabel; Morales, Julián; Sánchez, Luis

2013-12-01

A new value-added material was developed from wastes to aim for appropriate waste management and sustainable development. This paper reports the valorization of industrial sandblasting operation wastes (SOWs) as new photocatalytic materials. This waste is composed of Fe2 O3 (60.7 %), SiO2 (29.1 %), and Al2 O3 (3.9 %) as the main components. The high presence of iron oxides was used to develop photocatalytic properties through their thermal transformation into α-Fe2 O3 . The new product, SOW-T, exhibited a good behavior towards the photochemical degradation of organic dyes. The preparation of advanced photocatalytic materials that exhibit self-cleaning and depolluting properties was possible by the inclusion of SOW-T and TiO2 in a cement-based mortar. The synergy observed between both materials enhanced their photocatalytic action. To the best of our knowledge, this is the first report that describes the use of transformed wastes based on iron oxide for the photochemical oxidation of NOx gases. Copyright © 2013 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

Experimental Study on Cementitious Composites Embedded with Organic Microcapsules

PubMed Central

Wang, Xianfeng; Xing, Feng; Zhang, Ming; Han, Ningxu; Qian, Zhiwei

2013-01-01

The recovery behavior for strength and impermeability of cementitious composites embedded with organic microcapsules was investigated in this study. Mortar specimens were formed by mixing the organic microcapsules and a catalyst with cement and sand. The mechanical behaviors of flexural and compression strength were tested. The results showed that strength could increase by up to nine percent with the addition of a small amount of microcapsules and then decrease with an increasing amount of microcapsules. An orthogonal test for investigating the strength recovery rate was designed and implemented for bending and compression using the factors of water/cement ratio, amount of microcapsules, and preloading rate. It is shown that the amount of microcapsules plays a key role in the strength recovery rate. Chloride ion permeability tests were also carried out to investigate the recovery rate and healing effect. The initial damage was obtained by subjecting the specimens to compression. Both the recovery rate and the healing effect were nearly proportional to the amount of microcapsules. The obtained cementitious composites can be seen as self-healing owing to their recovery behavior for both strength and permeability. PMID:28788318

CO2 Mineralization and Utilization using Steel Slag for Establishing a Waste-to-Resource Supply Chain.

PubMed

Pan, Shu-Yuan; Chung, Tai-Chun; Ho, Chang-Ching; Hou, Chin-Jen; Chen, Yi-Hung; Chiang, Pen-Chi

2017-12-08

Both steelmaking via an electric arc furnace and manufacturing of portland cement are energy-intensive and resource-exploiting processes, with great amounts of carbon dioxide (CO 2 ) emission and alkaline solid waste generation. In fact, most CO 2 capture and storage technologies are currently too expensive to be widely applied in industries. Moreover, proper stabilization prior to utilization of electric arc furnace slag are still challenging due to its high alkalinity, heavy metal leaching potentials and volume instability. Here we deploy an integrated approach to mineralizing flue gas CO 2 using electric arc furnace slag while utilizing the reacted product as supplementary cementitious materials to establish a waste-to-resource supply chain toward a circular economy. We found that the flue gas CO 2 was rapidly mineralized into calcite precipitates using electric arc furnace slag. The carbonated slag can be successfully utilized as green construction materials in blended cement mortar. By this modulus, the global CO 2 reduction potential using iron and steel slags was estimated to be ~138 million tons per year.

Effect of Alkaline Solution with Varying Mix Proportion on Geopolymer Mortar

NASA Astrophysics Data System (ADS)

Karuppuchamy, K.; Ananthkumar, M.; Raghavapriya, S. M.

2018-02-01

Cement production is attributed by emission of carbon dioxide which causes severe environmental impacts. This has led to the invention of special construction materials which can replace cement. On the other hand, these construction materials (like Fly ash, Metakaolin) also need to be inexpensive and should possess all the characteristics of cementitious materials. In this project, the effect of geopolymerization on the properties of the end product were studied with varying distillation of NaOH solution (10M, 12M and 15M) for different mix proportion (1:1, 1:2 and 1:3). Curing was done for 1 day at a temperature of 60°C and 80°C respectively. The densities, compressive strength, alkalinity, co-efficient of absorption were determined. As a result, the experiments showed the effect of factors such as mix proportion, curing temperature and curing day on the physical and mechanical properties such as mix proportion of the geopolymer concrete. Results of NaOH concentration of 12M concentration cured for 24 hours at 80°C and 60°C showed better mechanical performance than the rest of the concentrations.

Mortar radiocarbon dating: preliminary accuracy evaluation of a novel methodology.

PubMed

Marzaioli, Fabio; Lubritto, Carmine; Nonni, Sara; Passariello, Isabella; Capano, Manuela; Terrasi, Filippo

2011-03-15

Mortars represent a class of building and art materials that are widespread at archeological sites from the Neolithic period on. After about 50 years of experimentation, the possibility to evaluate their absolute chronology by means of radiocarbon ((14)C) remains still uncertain. With the use of a simplified mortar production process in the laboratory environment, this study shows the overall feasibility of a novel physical pretreatment for the isolation of the atmospheric (14)CO(2) (i.e., binder) signal absorbed by the mortars during their setting. This methodology is based on the assumption that an ultrasonic attack in liquid phase isolates a suspension of binder carbonates from bulk mortars. Isotopic ((13)C and (14)C), % C, X-ray diffractometry (XRD), and scanning electron microscopy (SEM) analyses were performed to characterize the proposed methodology. The applied protocol allows suppression of the fossil carbon (C) contamination originating from the incomplete burning of the limestone during the quick lime production, providing unbiased dating for "laboratory" mortars produced operating at historically adopted burning temperatures.

Damage development, phase changes, transport properties, and freeze-thaw performance of cementitious materials exposed to chloride based salts

NASA Astrophysics Data System (ADS)

Farnam, Yaghoob

Recently, there has been a dramatic increase in premature deterioration in concrete pavements and flat works that are exposed to chloride based salts. Chloride based salts can cause damage and deterioration in concrete due to the combination of factors which include: increased saturation, ice formation, salt crystallization, osmotic pressure, corrosion in steel reinforcement, and/or deleterious chemical reactions. This thesis discusses how chloride based salts interact with cementitious materials to (1) develop damage in concrete, (2) create new chemical phases in concrete, (3) alter transport properties of concrete, and (4) change the concrete freeze-thaw performance. A longitudinal guarded comparative calorimeter (LGCC) was developed to simultaneously measure heat flow, damage development, and phase changes in mortar samples exposed to sodium chloride (NaCl), calcium chloride (CaCl 2), and magnesium chloride (MgCl2) under thermal cycling. Acoustic emission and electrical resistivity measurements were used in conjunction with the LGCC to assess damage development and electrical response of mortar samples during cooling and heating. A low-temperature differential scanning calorimetry (LT-DSC) was used to evaluate the chemical interaction that occurs between the constituents of cementitious materials (i.e., pore solution, calcium hydroxide, and hydrated cement paste) and salts. Salts were observed to alter the classical phase diagram for a salt-water system which has been conventionally used to interpret the freeze-thaw behavior in concrete. An additional chemical phase change was observed for a concrete-salt-water system resulting in severe damage in cementitious materials. In a cementitious system exposed to NaCl, the chemical phase change occurs at a temperature range between -6 °C and 8 °C due to the presence of calcium sulfoaluminate phases in concrete. As a result, concrete exposed to NaCl can experience additional freeze-thaw cycles due to the chemical phase change creating cracks and damage to concrete under freezing and thawing. In a cementitious system exposed to CaCl2, the chemical phase change is mainly due to the presence of calcium hydroxide (CH) in concrete. Calcium hydroxide can react with CaCl2 solution producing calcium oxychloride. Calcium oxychloride forms at room temperature (i.e., 23 °C) for CaCl 2 salt concentrations at or above ~ 12 % by mass in the solution creating expansion and degradation in concrete. In a cementitious system exposed to MgCl2, it was observed that MgCl2 can be entirely consumed in concrete by reacting with CH and produce CaCl2. As such, it followed a response that is more similar to the concrete-CaCl2-water system than that of the MgCl2-water phase diagram. Formation of calcium/magnesium oxychloride is most likely the main source of the chemical phase change (which can cause damage) in concrete exposed to MgCl2. During the LGCC testing for CaCl2 and MgCl2 salts, it was found that the chemical reactions occur rapidly (~ 10 min) and can cause a significant decrease in subsequent fluid ingress into exposed concrete in comparison to NaCl. Isothermal calorimetry, fluid absorption, oxygen permeability, oxygen diffusivity, and X-ray fluorescence testing showed that the formation of calcium oxychloride in concrete exposed to CaCl2 and MgCl 2 can block or fill in the concrete pores on the surface of the specimen; thereby decreasing the CaCl2 and MgCl2 fluid ingress into the concrete. To mitigate the damage and degradation due to the chemical phase transition, two approaches were evaluated: (1) use of a cementitious binder that does not react with salts, and (2) use of a new practical technology to melt ice and snow, thereby decreasing the demand for deicing salt usage. For the first approach, carbonated calcium silicate based cement (CCSC) was used and the CCSC mortar showed a promising performance and resistance to salt degradation than an ordinary portland mortar does. For the second approach, phase change materials (PCM), including paraffin oil and methyl laurate, were used to store heat in concrete elements and release the stored heat during cooling to reduce ice formation and snow accumulation on the surface of concrete. PCM approach also showed a promising performance in melting ice and snow, thereby decreasing the demand for salt usage.

Application of Nomarski DIC and cathodoluminescence (CL) microscopy to building materials

DOE Office of Scientific and Technical Information (OSTI.GOV)

Goetze, J., E-mail: goetze@mineral.tu-freiberg.de

2009-07-15

The present study discusses the potential of an integrated application of Nomarski differential interference contrast and cathodoluminescence microscopy for the investigation of building materials such as natural stone, cement, mortar and concrete. Nomarski differential interference contrast microscopy is a modern technique applied in materials sciences to visualize different phases and/or to image the surface relief on the scale of 50 nm. It is based on the principle of beam splitting by a double-crystal prism split, resulting in the superposition of laterally shifted wave fronts. In cathodoluminescence microscopy, the luminescence signal is excited by an electron beam and is generated bymore » different point defects within the material. Therefore, cathodoluminescence is a powerful method to characterize the defect structure of solid materials, to distinguish different phases and to reveal detailed information about their chemical composition. By combining Nomarski differential interference contrast and cathodoluminescence microscopy, textural, crystallographic and chemical information can be obtained from the same sample area in a polished thin section.« less

Keratin film ablation for the fabrication of brick and mortar skin structure using femtosecond laser pulses

NASA Astrophysics Data System (ADS)

Haq, Bibi Safia; Khan, Hidayat Ullah; Dou, Yuehua; Alam, Khan; Attaullah, Shehnaz; Zari, Islam

2015-09-01

The patterning of thin keratin films has been explored to manufacture model skin surfaces based on the "bricks and mortar" view of the relationship between keratin and lipids. It has been demonstrated that laser light is capable of preparing keratin-based "bricks and mortar" wall structure as in epidermis, the outermost layer of the human skin. "Bricks and mortar" pattern in keratin films has been fabricated using an ArF excimer laser (193 nm wavelength) and femtosecond laser (800 and 400 nm wavelength). Due to the very low ablation threshold of keratin, femtosecond laser systems are practical for laser processing of proteins. These model skin structures are fabricated for the first time that will help to produce potentially effective moisturizing products for the protection of skin from dryness, diseases and wrinkles.

Environmental Benefit Assessment for the Carbonation Process of Petroleum Coke Fly Ash in a Rotating Packed Bed.

PubMed

Pei, Si-Lu; Pan, Shu-Yuan; Li, Ye-Mei; Chiang, Pen-Chi

2017-09-19

A high-gravity carbonation process was deployed at a petrochemical plant using petroleum coke fly ash and blowdown wastewater to simultaneously mineralized CO 2 and remove nitrogen oxides and particulate matters from the flue gas. With a high-gravity carbonation process, the CO 2 removal efficiency was found to be 95.6%, corresponding to a capture capacity of 600 kg CO 2 per day, at a gas flow rate of 1.47 m 3 /min under ambient temperature and pressure. Moreover, the removal efficiency of nitrogen oxides and particulate matters was 99.1% and 83.2%, respectively. After carbonation, the reacted fly ash was further utilized as supplementary cementitious materials in the blended cement mortar. The results indicated that cement with carbonated fly ash exhibited superior compressive strength (38.1 ± 2.5 MPa at 28 days in 5% substitution ratio) compared to the cement with fresh fly ash. Furthermore, the environmental benefits for the high-gravity carbonation process using fly ash were critically assessed. The energy consumption of the entire high-gravity carbonation ranged from 80 to 169 kWh/t-CO 2 (0.29-0.61 GJ/t-CO 2 ). Compared with the scenarios of business-as-usual and conventional carbon capture and storage plant, the economic benefit from the high-gravity carbonation process was approximately 90 and 74 USD per ton of CO 2 fixation, respectively.

The Effects of Air-Cooled Blast Furnace Slag (ACBFS) Aggregate on the Chemistry of Pore Solution and the Interfacial Transition Zone

NASA Astrophysics Data System (ADS)

Panchmatia, Parth

Numerous laboratory and field studies have demonstrated that concrete incorporating air cooled blast furnace slag (ACBFS) aggregate showed a higher degree of infilling of voids with ettringite as opposed to concrete prepared using naturally mined carbonate aggregates when exposed to similar environmental conditions. This observation prompted some to link the deterioration observed in the ACBFS aggregate concrete structures to the compromised freeze-thaw resistance due to infilling of air voids. Concerns about the release of sulfur from ACBFS aggregate into the pore solution of concrete had been presented as the reason for the observed ettringite deposits in the air voids. However, literature quantifying the influence of ACBFS aggregate on the chemistry of the pore solution of concrete is absent. Therefore, the main purpose of this research was to quantify the effects of ACBFS aggregate on the chemistry of the pore solution of mortars incorporating them. Coarse and crushed ACBFS aggregates were submerged in artificial pore solutions (APSs) representing pore solutions of 3-day, 7-day, and 28-day hydrated plain, binary, and ternary paste systems. The change in the chemistry of these artificial pore solutions was recorded to quantify the chemical contribution of ACBFS aggregate to the pore solution of concrete. It was observed that the sulfate concentration of all APSs increased once they were in contact with either coarse or crushed ACBFS aggregate. After 28 days of contact, the increase in sulfate concentration of the APSs ranged from 4.85 - 12.23 mmol/L and 14.21 - 16.87 mmol/L for contact with coarse and crushed ACBFS aggregate, respectively. More than 40% of the total sulfate that was released by the ACBFS aggregate occurred during the first 72 hours (3 days) of its contact with the APSs. There was little or no difference in the amount of sulfate released from ACBFS aggregate in the different types of APSs. In other words, the type of binder solution from which pore solution was extracted had no effect on the amount of sulfate that was released when it was in contact with ACBFS aggregate. The relatively quick release of sulfur from ACBFS aggregate into the APSs prompted investigation of the chemical composition of the pore solution of mortar (at early stages of hydration) incorporating ACBFS aggregate. The chemical composition of the pore solutions obtained from mortars prepared using ACBFS aggregate and plain and binary paste matrices was compared those of mortars prepared using Ottawa sand and plain and binary paste matrices. After 7 days of hydration, the sulfur (S) concentration of the pore solution extracted from mortars prepared using ACBFS aggregate was 3.4 - 5.6 times greater than that obtained from corresponding mortars (i.e. mortars with the same paste matrix) prepared using Ottawa sand. Binary mortars containing fly ash (FA) showed the lowest S content after 7 days of hydration amongst all mortars prepared using ACBFS aggregate. On the other hand, binary mortars prepared using slag cement (SC) and ACBFS aggregate had the highest S concentration after 7 days of hydration. These effects on the S concentration in the pore solutions can be explained by the difference in the chemical makeup of the binders, and not because of different rate of release of S from ACBFS into the pore solution. In addition, TGA analysis of 7-day hydrated mortars revealed that the ettringite, monosulfate, and calcium hydroxide content was lower in mortars prepared using ACBFS aggregate as opposed to those prepared using Ottawa sand. This could be because of the low degree of hydration in mortars with ACBFS aggregate because of the high sulfate concentration in its pore solution. The properties of the interfacial transition zone (ITZ), i.e. the zone in the vicinity of the aggregate surface, depends on the property of the aggregate such as its porosity and texture. Therefore, it is expected that the properties of ITZ around the ACBFS particle, which is porous and proven to contribute sulfate, be different from the ITZ around the naturally mined siliceous aggregate. Image analysis conducted on backscattered images obtained using scanning electron microscope revealed that the ITZ of naturally mined siliceous aggregate was more porous compared to the ITZ of ACBFS aggregate. In addition, calcium hydroxide deposits were more frequent and larger in size in the ITZ around siliceous sand than in the case of the ITZ around the ACBFS aggregate.

Modeling and numerical simulation of interior ballistic processes in a 120mm mortar system

NASA Astrophysics Data System (ADS)

Acharya, Ragini

Numerical Simulation of interior ballistic processes in gun and mortar systems is a very difficult and interesting problem. The mathematical model for the physical processes in the mortar systems consists of a system of non-linear coupled partial differential equations, which also contain non-homogeneity in form of the source terms. This work includes the development of a three-dimensional mortar interior ballistic (3D-MIB) code for a 120mm mortar system and its stage-wise validation with multiple sets of experimental data. The 120mm mortar system consists of a flash tube contained within an ignition cartridge, tail-boom, fin region, charge increments containing granular propellants, and a projectile payload. The ignition cartridge discharges hot gas-phase products and unburned granular propellants into the mortar tube through vent-holes on its surface. In view of the complexity of interior ballistic processes in the mortar propulsion system, the overall problem was solved in a modular fashion, i.e., simulating each physical component of the mortar propulsion system separately. These modules were coupled together with appropriate initial and boundary conditions. The ignition cartridge and mortar tube contain nitrocellulose-based ball propellants. Therefore, the gas dynamical processes in the 120mm mortar system are two-phase, which were simulated by considering both phases as an interpenetrating continuum. Mass and energy fluxes from the flash tube into the granular bed of ignition cartridge were determined from a semi-empirical technique. For the tail-boom section, a transient one-dimensional two-phase compressible flow solver based on method of characteristics was developed. The mathematical model for the interior ballistic processes in the mortar tube posed an initial value problem with discontinuous initial conditions with the characteristics of the Riemann problem due to the discontinuity of the initial conditions. Therefore, the mortar tube model was solved by using a high-resolution Godunov-type shock-capturing approach was used where the discretization is done directly on the integral formulation of the conservation laws. A linearized approximate Riemann Solver was modified in this work for the two-phase flows to compute fully non-linear wave interactions and to directly provide upwinding properties in the scheme. An entropy fix based on Harten-Heyman method was used with van Leer flux limiter for total variation diminishing. The three dimensional effects were simulated by incorporating an unsplit multi-dimensional wave propagation method, which accounted for discontinuities traveling in both normal and oblique coordinate directions. For each component, the predicted pressure-time traces showed significant pressure wave phenomena, which closely simulated the measured pressure-time traces obtained at PSU. The pressure-time traces at the breech-end of the mortar tube were obtained at Aberdeen Test Center with 0, 2, and 4 charge increments. The 3D-MIB code was also used to simulate the effect of flash tube vent-hole pattern on the pressure-wave phenomenon in the ignition cartridge. A comparison of the pressure difference between primer-end and projectile-end locations of the original and modified ignition cartridges with each other showed that the early-phase pressure-wave phenomenon can be significantly reduced with the modified pattern. The flow property distributions predicted by the 3D-MIB for 0, 2, and 4 charge increment cases as well the projectile dynamics predictions provided adequate validation of theory by experiments.

Corrosion control of cement-matrix and aluminum-matrix composites

NASA Astrophysics Data System (ADS)

Hou, Jiangyuan

Corrosion control of composite materials, particularly aluminum-matrix and cement-matrix composites, was addressed by surface treatment, composite formulation and cathodic protection. Surface treatment methods studied include anodization in the case of aluminum-matrix composites and oxidation treatment (using water) in the case of steel rebar for reinforcing concrete. The effects of reinforcement species (aluminum nitride (AIN) versus silicon carbide (SiC) particles) in the aluminum-matrix composites and of admixtures (carbon fibers, silica fume, latex and methylcellulose) in concrete on the corrosion resistance of composites were addressed. Moreover, the effect of admixtures in concrete and of admixtures in mortar overlay (as anode on concrete) on the efficiency of cathodic protection of steel reinforced concrete was studied. For SiC particle filled aluminum, anodization was performed successfully in an acid electrolyte, as for most aluminum alloys. However, for AlN particle filled aluminum, anodization needs to be performed in an alkaline (0.7 N NaOH) electrolyte instead. The concentration of NaOH in the electrolyte was critical. It was found that both silica fume and latex improved the corrosion resistance of rebar in concrete in both Ca(OH)sb2 and NaCl solutions, mainly because these admixtures decreased the water absorptivity. Silica fume was more effective than latex. Methylcellulose improved the corrosion resistance of rebar in concrete a little in Ca(OH)sb2 solution. Carbon fibers decreased the corrosion resistance of rebar in concrete, but this effect could be made up for by either silica fume or latex, such that silica fume was more effective than latex. Surface treatment in the form of water immersion for two days was found to improve the corrosion resistance of rebar in concrete. This treatment resulted in a thin uniform layer of black iron oxide (containing Fesp{2+}) on the entire rebar surface except on the cross-sectional surface. Prior to the treatment, the surface was non-uniform due to rusting. Sand blasting also made the surface uniform, but is an expensive process, compared to the water immersion method. For cathodic protection of steel rebar reinforced concrete, mortar overlay containing carbon fibers and latex needed 11% less driving voltage to protect the rebar in concrete than plain mortar overlay. However, multiple titanium electrical contacts were necessary, whether the overlay contained carbon fibers or not. For the same overlay (containing carbon fibers and latex), admixtures in the concrete also made a significant difference on the effect of cathodic protection; concrete with carbon fibers and silica fume needed 18% less driving voltage than plain concrete and 28% less than concrete containing silica fume.

Physical and mechanical properties of mortars containing PET and PC waste aggregates.

PubMed

Hannawi, Kinda; Kamali-Bernard, Siham; Prince, William

2010-11-01

Non-biodegradable plastic aggregates made of polycarbonate (PC) and polyethylene terephthalate (PET) waste are used as partial replacement of natural aggregates in mortar. Various volume fractions of sand 3%, 10%, 20% and 50% are replaced by the same volume of plastic. This paper investigates the physical and mechanical properties of the obtained composites. The main results of this study show the feasibility of the reuse of PC and PET waste aggregates materials as partial volume substitutes for natural aggregates in cementitious materials. Despite of some drawbacks like a decrease in compressive strength, the use of PC and PET waste aggregates presents various advantages. A reduction of the specific weight of the cementitious materials and a significant improvement of their post-peak flexural behaviour are observed. The calculated flexural toughness factors increase significantly with increasing volume fraction of PET and PC-aggregates. Thus, addition of PC and PET plastic aggregates in cementitious materials seems to give good energy absorbing materials which is very interesting for several civil engineering applications like structures subjected to dynamic or impact efforts. The present study has shown quite encouraging results and opened new way for the recycling of PC waste aggregate in cement and concrete composites. Copyright © 2010 Elsevier Ltd. All rights reserved.

Artillery/mortar round type classification to increase system situational awareness

NASA Astrophysics Data System (ADS)

Desai, Sachi; Grasing, David; Morcos, Amir; Hohil, Myron

2008-04-01

Feature extraction methods based on the statistical analysis of the change in event pressure levels over a period and the level of ambient pressure excitation facilitate the development of a robust classification algorithm. The features reliably discriminates mortar and artillery variants via acoustic signals produced during the launch events. Utilizing acoustic sensors to exploit the sound waveform generated from the blast for the identification of mortar and artillery variants as type A, etcetera through analysis of the waveform. Distinct characteristics arise within the different mortar/artillery variants because varying HE mortar payloads and related charges emphasize varying size events at launch. The waveform holds various harmonic properties distinct to a given mortar/artillery variant that through advanced signal processing and data mining techniques can employed to classify a given type. The skewness and other statistical processing techniques are used to extract the predominant components from the acoustic signatures at ranges exceeding 3000m. Exploiting these techniques will help develop a feature set highly independent of range, providing discrimination based on acoustic elements of the blast wave. Highly reliable discrimination will be achieved with a feedforward neural network classifier trained on a feature space derived from the distribution of statistical coefficients, frequency spectrum, and higher frequency details found within different energy bands. The processes that are described herein extend current technologies, which emphasis acoustic sensor systems to provide such situational awareness.

Reusing recycled aggregates in structural concrete

NASA Astrophysics Data System (ADS)

Kou, Shicong

The utilization of recycled aggregates in concrete can minimize environmental impact and reduce the consumption of natural resources in concrete applications. The aim of this thesis is to provide a scientific basis for the possible use of recycled aggregates in structure concrete by conducting a comprehensive programme of laboratory study to gain a better understanding of the mechanical, microstructure and durability properties of concrete produced with recycled aggregates. The study also explored possible techniques to of improve the properties of recycled aggregate concrete that is produced with high percentages (≧ 50%) of recycled aggregates. These techniques included: (a) using lower water-to-cement ratios in the concrete mix design; (b) using fly ash as a cement replacement or as an additional mineral admixture in the concrete mixes, and (c) precasting recycled aggregate concrete with steam curing regimes. The characteristics of the recycled aggregates produced both from laboratory and a commercially operated pilot construction and demolition (C&D) waste recycling plant were first studied. A mix proportioning procedure was then established to produce six series of concrete mixtures using different percentages of recycled coarse aggregates with and without the use of fly ash. The water-to-cement (binder) ratios of 0.55, 0.50, 0.45 and 0.40 were used. The fresh properties (including slump and bleeding) of recycled aggregate concrete (RAC) were then quantified. The effects of fly ash on the fresh and hardened properties of RAC were then studied and compared with those RAC prepared with no fly ash addition. Furthermore, the effects of steam curing on the hardened properties of RAC were investigated. For micro-structural properties, the interfacial transition zones of the aggregates and the mortar/cement paste were analyzed by SEM and EDX-mapping. Moreover, a detailed set of results on the fracture properties for RAC were obtained. Based on the experimental results, a number of recommendations were made on how to optimize the use of recycled aggregates for structural concrete production. The results demonstrate that one of the practical ways to utilize a higher percentage of recycled aggregates in concrete is "precasting" with the use of fly ash and an initial steam curing stage immediately after casting.

Reaction Mechanisms of Magnesium Potassium Phosphate Cement and its Application

NASA Astrophysics Data System (ADS)

Qiao, Fei

Magnesium potassium phosphate cement (MKPC) is a kind of cementitious binder in which the chemical bond is formed via a heterogeneous acid-base reaction between dead burned magnesia powder and potassium phosphate solution at room temperature. Small amount of boron compounds can be incorporated in the cement as a setting retarder. The final reaction product of MgO-KH2PO4-H 2O ternary system is identified as magnesium potassium phosphate hexahydrate, MgKPO4·6H2O. However, the mechanisms and procedures through which this crystalline product is formed and the conditions under which the crystallization process would be influenced are not yet clear. Understanding of the reaction mechanism of the system is helpful for developing new methodologies to control the rapid reaction process and furthermore, to adjust the phase assemblage of the binder, and to enhance the macroscopic properties. This study is mainly focused on the examination of the reaction mechanism of MKPC. In addition, the formulation optimization, microstructure characterization and field application in rapid repair are also systematically studied. The chemical reactions between magnesia and potassium dihydrogen phosphate are essentially an acid-base reaction with strong heat release, the pH and temperature variation throughout the reaction process could provide useful information to disclose the different stages in the reaction. However, it would be very difficult to conduct such tests on the cement paste due to the limited water content and fast setting. In the current research, the reaction mechanism of MKPC is investigated on the diluted MKPC system through monitoring the pH and temperature development, identification of the solid phase formed, and measurement of the ionic concentration of the solution. The reaction process can be explained as follows: when magnesia and potassium phosphate powder are mixed with water, phosphate is readily dissolved, which is instantly followed by the dissociation of magnesia. With the increase of magnesium ions in the solution, MgHPO4·7H2O is the first product precipitated, and its crystallization is accompanied with the increase of both pH and temperature. Beyond pH of 7, MgHPO4·7H 2O is transformed to Mg2KH(PO4)2·15H 2O, leading to a slight decrease of pH. The following dramatic increase of pH may be due to the formation of Mg2KH(PO4) 2·15H2O. Finally, Mg2KH(PO4) 2·15H2O gradually transforms to MgKPO4·6H 2O and leads to the second decrease of pH. Both increasing molar ratio of magnesium to phosphate (M/P) and decreasing the weight ratio of liquid to solid can speed up the reaction rate while addition of small amount of boron compounds can prolong the process even though the products are not changed. The retarding mechanism of boron compounds is related to their buffering effect on the pH of the solution, i.e. decreasing pH development rate, leads to delaying the formation of reaction products. The performance of MKPC based cementitious materials can be significantly influenced by M/P molar ratio, addition of setting retarder, water content, fly ash replacement of magnesia and aggregate usage. Therefore, the formulation of MKPC based materials is optimized in terms of workability, compressive strength, and cost consideration. With optimized formulation, MKPC mortars show high early compressive and flexural strength, superior bond strength to ordinary Portland cement mortar/concrete substrate, and low drying shrinkage. Undoubtedly, the mechanical properties of this cement is closely related to its inner composition and microstructure. The microstructure examination shows that the phase assemblage and the morphology characteristics of MKPC paste vary with the different formulae. In the formulation with lower M/P ratio of 2, KH2PO4 residues can be found in a flat, smooth, and bulky mass form. The reaction product MgKPO4·6H2O, can be observed as acicular crystal habit with large aspect ratio of 30. With the increase of M/P ratio, MgKPO4·6H2O is crystallized in a larger size and the morphology is changed from acicular to bladed and then prismatic shape. The magnesia residues can be well identified in all of the formulations.

Physical and Chemical Character of Fly Ash of Coal Fired Power Plant in Java

NASA Astrophysics Data System (ADS)

Triwulan; Priadana, K. A.; Ekaputri, J. J.; Bayuaji, R.

2017-11-01

Quality of fly ash is varying widely in the field, it depends on the combustion process and the quality of the basic ingredients, namely coal. It will affect the physical and mechanical properties of the concrete mixtures used. This study used 12 samples of fly ash. The physical and chemical properties and finesse modulus were analyzed. The fly ash was mixed with OPC (Ordinary Portland Cement) with the proportion of 20% fly ash and 80% OPC. The specimens were form with mortar dimension of 5cm x 5 cm. The test was affected by the correlation of fly ash fineness modulus to compressive strength, correlation density of fly ash to compressive strength, and correlation of carbon content to the compressive strength.

Mortar and artillery variants classification by exploiting characteristics of the acoustic signature

NASA Astrophysics Data System (ADS)

Hohil, Myron E.; Grasing, David; Desai, Sachi; Morcos, Amir

2007-10-01

Feature extraction methods based on the discrete wavelet transform and multiresolution analysis facilitate the development of a robust classification algorithm that reliably discriminates mortar and artillery variants via acoustic signals produced during the launch/impact events. Utilizing acoustic sensors to exploit the sound waveform generated from the blast for the identification of mortar and artillery variants. Distinct characteristics arise within the different mortar variants because varying HE mortar payloads and related charges emphasize concussive and shrapnel effects upon impact employing varying magnitude explosions. The different mortar variants are characterized by variations in the resulting waveform of the event. The waveform holds various harmonic properties distinct to a given mortar/artillery variant that through advanced signal processing techniques can employed to classify a given set. The DWT and other readily available signal processing techniques will be used to extract the predominant components of these characteristics from the acoustic signatures at ranges exceeding 2km. Exploiting these techniques will help develop a feature set highly independent of range, providing discrimination based on acoustic elements of the blast wave. Highly reliable discrimination will be achieved with a feed-forward neural network classifier trained on a feature space derived from the distribution of wavelet coefficients, frequency spectrum, and higher frequency details found within different levels of the multiresolution decomposition. The process that will be described herein extends current technologies, which emphasis multi modal sensor fusion suites to provide such situational awareness. A two fold problem of energy consumption and line of sight arise with the multi modal sensor suites. The process described within will exploit the acoustic properties of the event to provide variant classification as added situational awareness to the solider.

DOE Office of Scientific and Technical Information (OSTI.GOV)

Lopez-Buendia, A.M.; Climent, V.; Verdu, P.

The reactivity of carbonate rock with the alkali content of cement, commonly called alkali-carbonate reaction (ACR), has been investigated. Alkali-silica reaction (ASR) can also contribute in the alkali-aggregate reaction (AAR) in carbonate rock, mainly due to micro- and crypto-crystalline quartz or clay content in carbonate aggregate. Both ACR and ASR can occur in the same system, as has been also evidenced on this paper. Carbonate aggregate samples were selected using lithological reactivity criteria, taking into account the presence of dedolomitization, partial dolomitization, micro- and crypto-crystalline quartz. Selected rocks include calcitic dolostone with chert (CDX), calcitic dolostone with dedolomitization (CDD), limestonemore » with chert (LX), marly calcitic dolostone with partial dolomitization (CD), high-porosity ferric dolostone with clays (FD). To evaluate the reactivity, aggregates were studied using expansion tests following RILEM AAR-2, AAR-5, a modification using LiOH AAR-5Li was also tested. A complementary study was done using petrographic monitoring with polarised light microscopy on aggregates immersed in NaOH and LiOH solutions after different ages. SEM-EDAX has been used to identify the presence of brucite as a product of dedolomitization. An ACR reaction showed shrinkage of the mortar bars in alkaline solutions explained by induced dedolomitization, while an ASR process typically displayed expansion. Neither shrinkage nor expansion was observed when mortar bars were immersed in solutions of lithium hydroxide. Carbonate aggregate classification with AAR pathology risk has been elaborated based on mechanical behaviours by expansion and shrinkage. It is proposed to be used as a petrographic method for AAR diagnosis to complement the RILEM AAR1 specifically for carbonate aggregate. Aggregate materials can be classified as I (non-reactive), II (potentially reactive), and III (probably reactive), considering induced dedolomitization ACR (dedolomitization degree) and ASR.« less

Strength and Density of Geopolymer Mortar Cured at Ambient Temperature for Use as Repair Material

NASA Astrophysics Data System (ADS)

Warid Wazien, A. Z.; Bakri Abdullah, Mohd Mustafa Al; Abd. Razak, Rafiza; Mohd Remy Rozainy, M. A. Z.; Faheem Mohd Tahir, Muhammad

2016-06-01

Geopolymers produced by synthesizing aluminosilicate source materials with an alkaline activator solution promised an excellent properties akin to the existing construction material. This study focused on the effect of various binder to sand ratio on geopolymer mortar properties. Mix design of geopolymer mortar was produced using NaOH concentration of 12 molars, ratio of fly ash/alkaline activator and ratio Na2SiO3/NaOH of 2.0 and 2.5 respectively. Samples subsequently ware cured at ambient temperature. The properties of geopolymer mortar were analysed in term of compressive strength and density at different period which are on the 3rd and 7th day of curing. Experimental results revealed that the addition of sand slightly increase the compressive strength of geopolymer. The optimum compressive strength obtained was up to 31.39 MPa on the 7th day. The density of geopolymer mortar was in the range between 2.0 g/cm3 to 2.23 g/cm3. Based on this findings, the special properties promoted by geopolymer mortar display high potential to be implemented in the field of concrete patch repair.

The use of Papuan iron sand and river sand for fine aggregate in mortar for nuclear radiation shield application

NASA Astrophysics Data System (ADS)

Dahlan, K.; Haryati, E.; Aninam, Y. S.

2018-03-01

This study explores the effect of fine aggregate on mortar properties and its application as a nuclear shield. This study was based on a hypothesis that the types of aggregate applied as radiation shield determined the level of its effectiveness on preventing nuclear radiation. There are two types and sources of fine aggregate that was used as main ingredients for mortar production in this research, namely iron sand and river sand. Both types of sand were derived from the respective regions of Sarmi and Jayapura, Papua. The results showed that the mortar materials that were produced with the iron sand provided better results in dispelling radiation than that of river sand. The compressive strength of fine aggregate from the iron sand was 21.62 MPa, while the compressive strength of the river sand was 16.8 MPa. Measuring the attenuation coefficient of material, we found that the largest aggregated value of mortar with fine iron sand reached 0.0863 / cm. On the other hand, the smallest HVT (Half Value Thickness) was obtained from the iron sand mortar, at 8.03 cm.

Reactive powder based concretes: Mechanical properties, durability and hybrid use with OPC

DOE Office of Scientific and Technical Information (OSTI.GOV)

Cwirzen, A.; Penttala, V.; Vornanen, C.

2008-10-15

The basic mechanical properties, frost durability and the bond strength with normal strength concretes of the ultra high strength (UHS) mortars and concretes were studied. The produced mixes had plastic or fluid-like consistency. The 28-day compressive strength varied between 170 and 202 MPa for the heat-treated specimens and between 130 and 150 MPa for the non-heat-treated specimens. The shrinkage values were two times higher for the UHS mortars in comparison with the UHS concretes. After the initial shrinkage, swelling was noticed in the UHS mortars. The lowest creep values were measured for the non-heat-treated UHS concretes. The frost-deicing salts durabilitymore » of the UHS mortars and concretes appeared to be very good even despite the increased water uptake of the UHS concretes. The study of the hybrid concrete beams indicated the formation of low strength transition zone between the UHS mortar and normal strength concrete.« less

Mechanism and preparation of liquid alkali-free liquid setting accelerator for shotcrete

NASA Astrophysics Data System (ADS)

Qiu, Ying; Ding, Bei; Gan, Jiezhong; Guo, Zhaolai; Zheng, Chunyang; Jiang, Haidong

2017-03-01

A new alkali-free liquid accelerator for shotcrete was prepared through normal temperature drop process by using the nano activated alumina and the modified alcohol amine as the main raw materials. The effect of alkali-free liquid accelerator on the cement setting time and the mechanical properties of mortar, the effect of the penetration strength on the shotcrete rebound were investigated. And the accelerating mechanism of the as-prepared alkali-free liquid accelerator was also analyzed via XRD and SEM characterization methods. The experimental results indicated that the hydration of C3A was accelerated by the polyamine complexation of accelerator, resulting in forming a large number of acicular ettringite and reducing the amount of Ca(OH)2 crystal, which would not affect the later hydration of cement. When the content of alkali-free liquid accelerator was 6%, the initial setting time and final setting time were less than 3min and 8min respectively, and 1d and 28d compressive strength ratios reached 207.6% and 114.2% respectively; beside that, the shotcrete rebound was very low because of the high penetration strength within 30min.

Stability Analysis of a mortar cover ejected at various Mach numbers and angles of attack

NASA Astrophysics Data System (ADS)

Schwab, Jane; Carnasciali, Maria-Isabel; Andrejczyk, Joe; Kandis, Mike

2011-11-01

This study utilized CFD software to predict the aerodynamic coefficient of a wedge-shaped mortar cover which is ejected from a spacecraft upon deployment of its Parachute Recovery System (PRS). Concern over recontact or collision between the mortar cover and spacecraft served as the impetus for this study in which drag and moment coefficients were determined at Mach numbers from 0.3 to 1.6 at 30-degree increments. These CFD predictions were then used as inputs to a two-dimensional, multi-body, three-DoF trajectory model to calculate the relative motion of the mortar cover and spacecraft. Based upon those simulations, the study concluded a minimal/zero risk of collision with either the spacecraft or PRS. Sponsored by Pioneer Aerospace.

Research on a new type of fiber Bragg grating based corrosion sensor

NASA Astrophysics Data System (ADS)

Li, Peng; Song, Shide; Wang, Xiaona; Zhou, Weijie; Zhang, Zuocai

2015-08-01

Investigations of the corrosion of rebars in concrete structures are widely studied because of the serious damage to concrete caused by rebar corrosion. The rebar corrosion products in reinforced concrete take up 2~6 times the volume of the rebar. Based on this principle, a new type of fiber Bragg grating (FBG) corrosion sensor is proposed in this paper, which consists of two sensors, an FBG corrosion measurement sensor to measure the expansion strain caused by rebar corrosion, and a temperature compensation sensor to eliminate the cross-sensitivity of FBG corrosion sensor. The corrosion rate is derived by the wavelength shift of FBG corrosion sensor, so rebar corrosion can be monitored and assessed by the FBG wavelength shift. A customized rebar with epoxy fixing groove is designed to install a corrosion sensor on its surface and an embedded temperature compensation sensor. The corrosion sensor is embedded in cement mortar and subsequently casted in concrete. The performance of the corrosion sensor is studied in an accelerated electrochemical corrosion test. Experimental results show that the new type of corrosion sensor has advantage of relatively large measurement range of corrosion rate. The corrosion sensor is suitable to monitor slightly and moderately corroded rebars.

Setup of Extruded Cementitious Hollow Tubes as Containing/Releasing Devices in Self-Healing Systems

PubMed Central

Formia, Alessandra; Terranova, Salvatore; Antonaci, Paola; Pugno, Nicola Maria; Tulliani, Jean Marc

2015-01-01

The aim of this research is to produce self-healing cementitious composites based on the use of cylindrical capsules containing a repairing agent. Cementitious hollow tubes (CHT) having two different internal diameters (of 2 mm and 7.5 mm) were produced by extrusion and used as containers and releasing devices for cement paste/mortar healing agents. Based on the results of preliminary mechanical tests, sodium silicate was selected as the healing agent. The morphological features of several mix designs used to manufacture the extruded hollow tubes, as well as the coatings applied to increase the durability of both core and shell materials are discussed. Three-point bending tests were performed on samples produced with the addition of the above-mentioned cementitious hollow tubes to verify the self-healing effectiveness of the proposed solution. Promising results were achieved, in particular when tubes with a bigger diameter were used. In this case, a substantial strength and stiffness recovery was observed, even in specimens presenting large cracks (>1 mm). The method is inexpensive and simple to scale up; however, further research is needed in view of a final optimization. PMID:28788038

The application of A.C. impedance spectroscopy on the durability of hydrated cement paste subjected to various environmental conditions

NASA Astrophysics Data System (ADS)

Perron, Stacey

Harsh Canadian winters cause many problems in reinforced concrete structures due to damaging freezing-thawing cycles which is exacerbated by the heavy use of de-icing salts on roadways. Evaluation of concrete durability with current ASTM methods may give unreliable results and are destructive to the structure. A relatively new and novel approach to evaluating the durability of concrete uses A. C. Impedance Spectroscopy (ACIS). Hydrated cement paste (hcp), mortar, brick and vycor glass were evaluated using ACIS during drying-rewetting and freezing-thawing cycles. Thermal mechanical analysis (TMA), and differential scanning calorimetry (DSC) tests were also conducted and used as references. Results indicate that ACIS can be used to successfully evaluate the pore structure of hcp. The results from the drying-rewetting cycles are consistent with the pore coarsening theory. ACIS revealed pore structure changes consistent with the mechanical strains and pore solution chemistry. Increased pore continuity with each drying-rewetting cycle was indicated by a reduction in sample resistance. Unique tests were conducted on hydrated cement paste, mortar, brick and vycor glass that measured the ACIS and mechanical strains simultaneously while undergoing temperature changes. The temperature was lowered from 5°C to -80°C and then raised to +20°C. The ACIS results indicate that durability of the material can be assessed using the parameters R, material resistance, and phi, indicative of the frequency dispersion angle. The resistance on freezing values correlates with the amount of pore water freezing. The phi values on freezing are representative of the pore size distribution of the test sample. Resistance and phi data from freezing-thawing tests can be analyzed to assess durability of the sample. A material that is durable to freezing-thawing cycles can be described as having a high resistance at room temperature, a low freezing resistance and small changes in phi. Results were consistent among all the materials tested. Freezing-thawing tests were also conducted on specimens resaturated with salt solutions (5%, 10%, 15%). The results of these tests indicated a lower incipient freezing temperature, increase in pore blockage temperatures, and increased mobility of the pore water during freezing (increase in the change to phi). A series of test were conducted to evaluate the electrode polarization effects associated with the permittivity values at low frequencies. Teflon sheets were used to minimize the electrode polarization effects. It is shown that electrode polarization effects dominate over bulk polarization effects. Effects vary with the porosity of the material.

Modeling of transport phenomena in concrete porous media.

PubMed

Plecas, Ilija

2014-02-01

Two fundamental concerns must be addressed when attempting to isolate low-level waste in a disposal facility on land. The first concern is isolating the waste from water, or hydrologic isolation. The second is preventing movement of the radionuclides out of the disposal facility, or radionuclide migration. Particularly, we have investigated here the latter modified scenario. To assess the safety for disposal of radioactive waste-concrete composition, the leakage of 60Co from a waste composite into a surrounding fluid has been studied. Leakage tests were carried out by the original method, developed at the Vinča Institute. Transport phenomena involved in the leaching of a radioactive material from a cement composite matrix are investigated using three methods based on theoretical equations. These are: the diffusion equation for a plane source: an equation for diffusion coupled to a first-order equation, and an empirical method employing a polynomial equation. The results presented in this paper are from a 25-y mortar and concrete testing project that will influence the design choices for radioactive waste packaging for a future Serbian radioactive waste disposal center.

Electrical properties of alkali-activated slag composite with combined graphite/CNT filler

NASA Astrophysics Data System (ADS)

Rovnaník, P.; Míková, M.; Kusák, I.

2017-10-01

Alkali-activated industrial by-products such as blast furnace slag are known to possess properties which are comparable to or even better than those observed for ordinary Portland cement. The combination of alkali-activated slag matrix with conductive filler introduces new functionalities which are commonly known for self-sensing or self-heating concrete. The present paper discusses the effect of the mixture of two different conductive fillers, graphite powder and carbon nanotubes (CNTs), on the electrical properties of alkali-activated slag mortars. Prepared samples were also tested for their mechanical properties and microstructure was investigated by means of mercury intrusion porosimetry and scanning electron microscopy. The percolation threshold for the resistance was reached for the mixture containing 0.1% CNTs and 8% graphite powder.

Assessing the effects of UVA photocatalysis on soot-coated TiO2-containing mortars.

PubMed

De la Rosa, José M; Miller, Ana Z; Pozo-Antonio, J Santiago; González-Pérez, José A; Jiménez-Morillo, Nicasio T; Dionisio, Amelia

2017-12-15

The deposition of soot on building surfaces darkens their colour and leads to undesirable black crusts, which are one of the most serious problems on the conservation of built cultural heritage. As a preventive strategy, self-cleaning systems based on the use of titanium dioxide (TiO 2 ) coatings have been employed on building materials for degrading organic compounds deposited on building surfaces, improving their durability and performance. In this study, the self-cleaning effect of TiO 2 -containing mortars coated with diesel soot has been appraised under laboratory conditions. The mortar samples were manufactured using lime putty and two different doses of TiO 2 (2.5% and 5%). The lime mortars were then coated with diesel engine soot and irradiated with ultraviolet A (UVA) illumination for 30days. The photocatalytic efficiency was evaluated by visual inspection, field emission scanning electron microscopy (FESEM) and colour spectrophotometry. Changes in the chemical composition of the soot particles (including persistent organic pollutants) were assessed by analytical pyrolysis (Py-GC/MS) and solid state 13 C NMR spectroscopy. The FESEM and colour spectrophotometry revealed that the soot-coated TiO 2 -containing mortars promoted a self-cleaning effect after UVA irradiation. The combination of analytical pyrolysis and 13 C solid state NMR showed that the UVA irradiation caused the cracking of polycyclic aromatic structures and n-alkyl compounds of the diesel soot and its transformation into methyl polymers. Our findings also revealed that the inclusion of TiO 2 in the lime mortar formulations catalysed these transformations promoting the self-cleaning of the soot-stained mortars. The combined action of TiO 2 and UVA irradiation is a promising proxy to clean lime mortars affected by soot deposition. Copyright © 2017 Elsevier B.V. All rights reserved.

Physico-chemical characterization of mortars as a tool in studying specific hydraulic components: application to the study of ancient Naxos aqueduct

NASA Astrophysics Data System (ADS)

Maravelaki-Kalaitzaki, P.; Galanos, A.; Doganis, I.; Kallithrakas-Kontos, N.

2011-07-01

Mortars and plasters from the ancient aqueduct on the island of Naxos, Greece, were studied with regard to mineralogical and chemical composition, grain size distribution, raw materials and hydraulic properties, in order to assess their characteristics and design compatible repair mortars. The authentic materials contained lime, crushed-brick, siliceous and calcitic aggregates, in different proportions according to mortar type. Crushed-bricks fired at low temperatures and lightweight volcanic aggregates contained amorphous phases, which upon reaction with lime yielded hydraulic components capable of protecting the construction from the continuous presence of water. Hydraulic calcium silicate/aluminate hydrates, the proportions and the perfect packing of the raw materials, along with the diligent application justify the longevity and durability of the studied samples. The hydraulic properties of samples were pointed out through (a) the well-established CO2/H2O ratio derived from the thermogravimetric analysis and (b) by introducing two powerful indices issued from the chemical analysis, namely CaOhydr and soluble SiO2 hydr. These indices improved the clustering of hydraulic mortars and provided better correlation between mortars, plasters and their binders. By comparing grain size distribution and hydraulicity indices it was possible to distinguish among the construction phases. Based on this study, repair mortars were formulated by hydraulic lime, siliceous sand, calcareous and crushed-brick aggregates, with the optimal water content, ensuring optimum workability and compatible appearance with the authentic ones.

Study of sticky rice-lime mortar technology for the restoration of historical masonry construction.

PubMed

Yang, Fuwei; Zhang, Bingjian; Ma, Qinglin

2010-06-15

Replacing or repairing masonry mortar is usually necessary in the restoration of historical constructions, but the selection of a proper mortar is often problematic. An inappropriate choice can lead to failure of the restoration work, and perhaps even further damage. Thus, a thorough understanding of the original mortar technology and the fabrication of appropriate replacement materials are important research goals. Many kinds of materials have been used over the years in masonry mortars, and the technology has gradually evolved from the single-component mortar of ancient times to hybrid versions containing several ingredients. Beginning in 2450 BCE, lime was used as masonry mortar in Europe. In the Roman era, ground volcanic ash, brick powder, and ceramic chip were added to lime mortar, greatly improving performance. Because of its superior properties, the use of this hydraulic (that is, capable of setting underwater) mortar spread, and it was adopted throughout Europe and western Asia. Perhaps because of the absence of natural materials such as volcanic ash, hydraulic mortar technology was not developed in ancient China. However, a special inorganic-organic composite building material, sticky rice-lime mortar, was developed. This technology was extensively used in important buildings, such as tombs, in urban constructions, and even in water conservancy facilities. It may be the first widespread inorganic-organic composite mortar technology in China, or even in the world. In this Account, we discuss the origins, analysis, performance, and utility in historic preservation of sticky rice-lime mortar. Mortar samples from ancient constructions were analyzed by both chemical methods (including the iodine starch test and the acid attack experiment) and instrumental methods (including thermogravimetric differential scanning calorimetry, X-ray diffraction, Fourier transform infrared, and scanning electron microscopy). These analytical results show that the ancient masonry mortar is a special organic-inorganic composite material. The inorganic component is calcium carbonate, and the organic component is amylopectin, which is presumably derived from the sticky rice soup added to the mortar. A systematic study of sticky rice-lime mortar technology was conducted to help determine the proper courses of action in restoring ancient buildings. Lime mortars with varying sticky rice content were prepared and tested. The physical properties, mechanical strength, and compatibility of lime mortar were found to be significantly improved by the introduction of sticky rice, suggesting that sticky rice-lime mortar is a suitable material for repairing mortar in ancient masonry. Moreover, the amylopectin in the lime mortar was found to act as an inhibitor; the growth of the calcium carbonate crystals is controlled by its presence, and a compact structure results, which may explain the enhanced performance of this organic-inorganic composite compared to single-component lime mortar.

Neutron Radiography Based Visualization and Profiling of Water Uptake in (Un)cracked and Autonomously Healed Cementitious Materials

PubMed Central

Van den Heede, Philip; Van Belleghem, Bjorn; Alderete, Natalia; Van Tittelboom, Kim; De Belie, Nele

2016-01-01

Given their low tensile strength, cement-based materials are very susceptible to cracking. These cracks serve as preferential pathways for corrosion inducing substances. For large concrete infrastructure works, currently available time-consuming manual repair techniques are not always an option. Often, one simply cannot reach the damaged areas and when making those areas accessible anyway (e.g., by redirecting traffic), the economic impacts involved would be enormous. Under those circumstances, it might be useful to have concrete with an embedded autonomous healing mechanism. In this paper, the effectiveness of incorporating encapsulated high and low viscosity polyurethane-based healing agents to ensure (multiple) crack healing has been investigated by means of capillary absorption tests on mortar while monitoring the time-dependent water ingress with neutron radiography. Overall visual interpretation and water front/sample cross-section area ratios as well as water profiles representing the area around the crack and their integrals do not show a preference for the high or low viscosity healing agent. Another observation is that in presence of two cracks, only one is properly healed, especially when using the latter healing agent. Exposure to water immediately after release of the healing agent stimulates the foaming reaction of the polyurethane and ensures a better crack closure. PMID:28773436

A New Corrosion Sensor to Determine the Start and Development of Embedded Rebar Corrosion Process at Coastal Concrete

PubMed Central

Xu, Chen; Li, Zhiyuan; Jin, Weiliang

2013-01-01

The corrosion of reinforcements induced by chloride has resulted to be one of the most frequent causes of their premature damage. Most corrosion sensors were designed to monitor corrosion state in concrete, such as Anode-Ladder-System and Corrowatch System, which are widely used to monitor chloride ingress in marine concrete. However, the monitoring principle of these corrosion sensors is based on the macro-cell test method, so erroneous information may be obtained, especially from concrete under drying or saturated conditions due to concrete resistance taking control in macro-cell corrosion. In this paper, a fast weak polarization method to test corrosion state of reinforcements based on electrochemical polarization dynamics was proposed. Furthermore, a new corrosion sensor for monitoring the corrosion state of concrete cover was developed based on the proposed test method. The sensor was tested in cement mortar, with dry-wet cycle tests to accelerate the chloride ingress rate. The results show that the corrosion sensor can effectively monitor chloride penetration into concrete with little influence of the relative humidity in the concrete. With a reasonable corrosion sensor electrode arrangement, it seems the Ohm-drop effect measured by EIS can be ignored, which makes the tested electrochemical parameters more accurate. PMID:24084117

A new corrosion sensor to determine the start and development of embedded rebar corrosion process at coastal concrete.

PubMed

Xu, Chen; Li, Zhiyuan; Jin, Weiliang

2013-09-30

The corrosion of reinforcements induced by chloride has resulted to be one of the most frequent causes of their premature damage. Most corrosion sensors were designed to monitor corrosion state in concrete, such as Anode-Ladder-System and Corrowatch System, which are widely used to monitor chloride ingress in marine concrete. However, the monitoring principle of these corrosion sensors is based on the macro-cell test method, so erroneous information may be obtained, especially from concrete under drying or saturated conditions due to concrete resistance taking control in macro-cell corrosion. In this paper, a fast weak polarization method to test corrosion state of reinforcements based on electrochemical polarization dynamics was proposed. Furthermore, a new corrosion sensor for monitoring the corrosion state of concrete cover was developed based on the proposed test method. The sensor was tested in cement mortar, with dry-wet cycle tests to accelerate the chloride ingress rate. The results show that the corrosion sensor can effectively monitor chloride penetration into concrete with little influence of the relative humidity in the concrete. With a reasonable corrosion sensor electrode arrangement, it seems the Ohm-drop effect measured by EIS can be ignored, which makes the tested electrochemical parameters more accurate.

Quasi-static and dynamic experimental studies on the tensile strength and failure pattern of concrete and mortar discs.

PubMed

Jin, Xiaochao; Hou, Cheng; Fan, Xueling; Lu, Chunsheng; Yang, Huawei; Shu, Xuefeng; Wang, Zhihua

2017-11-10

As concrete and mortar materials widely used in structural engineering may suffer dynamic loadings, studies on their mechanical properties under different strain rates are of great importance. In this paper, based on splitting tests of Brazilian discs, the tensile strength and failure pattern of concrete and mortar were investigated under quasi-static and dynamic loadings with a strain rate of 1-200 s -1 . It is shown that the quasi-static tensile strength of mortar is higher than that of concrete since coarse aggregates weaken the interface bonding strength of the latter. Numerical results confirmed that the plane stress hypothesis lead to a lower value tensile strength for the cylindrical specimens. With the increase of strain rates, dynamic tensile strengths of concrete and mortar significantly increase, and their failure patterns change form a single crack to multiple cracks and even fragment. Furthermore, a relationship between the dynamic increase factor and strain rate was established by using a linear fitting algorithm, which can be conveniently used to calculate the dynamic increase factor of concrete-like materials in engineering applications.

Advanced mortar coatings for cultural heritage protection. Durability towards prolonged UV and outdoor exposure.

PubMed

Pino, F; Fermo, P; La Russa, M; Ruffolo, S; Comite, V; Baghdachi, J; Pecchioni, E; Fratini, F; Cappelletti, G

2017-05-01

In the present work, two kinds of hybrid polymeric-inorganic coatings containing TiO 2 or SiO 2 particles and prepared starting from two commercial resins (Alpha®SI30 and Bluesil®BP9710) were developed and applied to two kinds of mortars (an air-hardening calcic lime mortar [ALM] and a natural hydraulic lime mortar [HLM]) to achieve better performances in terms of water repellence and consequently damage resistance. The two pure commercial resins were also applied for comparison purposes. Properties of the coated materials and their performance were studied using different techniques such as contact angle measurements, capillary absorption test, mercury intrusion porosimetry, surface free energy, colorimetric measurements and water vapour permeability tests. Tests were also performed to determine the weathering effects on both the commercial and the hybrid coatings in order to study their durability. Thus, exposures to UV radiation, to UV radiation/condensed water cycles and to a real polluted atmospheric environment have been performed. The effectiveness of the hybrid SiO 2 based coating was demonstrated, especially in the case of the HLM mortar.

On the role of hydrophobic Si-based protective coatings in limiting mortar deterioration.

PubMed

Cappelletti, G; Fermo, P; Pino, F; Pargoletti, E; Pecchioni, E; Fratini, F; Ruffolo, S A; La Russa, M F

2015-11-01

In order to avoid both natural and artificial stone decay, mainly due to the interaction with atmospheric pollutants (both gases such as NOx and SO2 and particulate matter), polymeric materials have been widely studied as protective coatings enable to limit the penetration of fluids into the bulk material. In the current work, an air hardening calcic lime mortar (ALM) and a natural hydraulic lime mortar (HLM) were used as substrates, and commercially available Si-based resins (Alpha®SI30 and Silres®BS16) were adopted as protective agents to give hydrophobicity features to the artificial stones. Surface properties of coatings and their performance as hydrophobic agents were studied using different techniques such as contact angle measurements, capillary absorption test, mercury intrusion porosimetry, surface free energy, colorimetric measurements and water vapour permeability tests. Finally, some exposure tests to UV radiation and to real polluted atmospheric environments (a city centre and an urban background site) were carried out during a wintertime period (when the concentrations of the main atmospheric pollutants are higher) in order to study the durability of the coating systems applied. The effectiveness of the two commercial resins in reducing salt formation (sulphate and nitrate), induced by the interaction of the mortars with the atmospheric pollutants, was demonstrated in the case of the HLM mortar. Graphical Abstract ᅟ.

Strength Performance of Blended Ash Based Geopolymer Mortar

NASA Astrophysics Data System (ADS)

Zahib, Zaidahtulakmal M.; Kamaruddin, Kartini; Saman, Hamidah M.

2018-03-01

Geopolymer is a based on inorganic alumino-silicate binder system. Geopolymeric materials are formed using materials that containing silica and aluminium such as fly ash and rice husk ash, which activated by alkaline solution. This paper presents the study on the effect of replacement of SSA in RHA based geopolymer, types of curing and different molarity of NaOH used on the strength of Sewage Sludge Ash (SSA) and Rice Husk Ash (RHA) based geopolymer mortar incorporating with three (3) different mix proportions. Based geopolymer mortar was synthesized from treated sewage sludge and rice husk undergoing incineration process in producing ashes, activated with sodium silicate and sodium hydroxide solution by ratio of 2.5:1 and solution to ash ratio of 1:1. Molarity of 8M and 10M NaOH were used. The percentages of SSA replacement were 0%, 10% and 20% by weight. Compressive strength was conducted at age 7, 14 and 28 days to see the development of strength with two curing regimes, which are air curing and oven curing (60°C for 24 hours). From the research conducted, the ultimate compressive strength (6.28MPa) was obtained at zero replacement of SSA taken at 28 days of oven curing with 10M of NaOH. This shows that RHA, which is rich in silica content is enough to enhance the strength of geopolymer mortar especially with high molarity of NaOH.

New cementitious system: The case of glass frit

NASA Astrophysics Data System (ADS)

Fares, Galal

Canada ranks as the world's third largest aluminium producer, and more than 80% of its aluminum industry is concentrated in Quebec. However, the spent pot-liner waste produced by the aluminium smelters accumulates with time into a considerable amount threatening the Canadian environment, especially that of Quebec. A new-engineered material, known as glass fit (GF) has been developed through the chemical treatment of such waste. GF shows potential hydraulic and pozzolanic properties. GF has been studied as a binder itself and as a supplementary cementitious material (SCM). The activation of industrial by-products into clinkerless binders is a novel trend that has attracted the attention of many researchers. The activation of GF into binder to produce paste, mortar and concrete was the first aim of this study. Potential activation of GF using different types and combinations of inorganic activators and temperatures of activation was successfully achieved and high strength concretes were obtained. Moreover, mortars with high compressive strength were obtained with well-formulated activators at ambient temperature. On the other hand, the utilization of industrial by-products as a partial replacement for cement in concrete is a widespread practice. As GF contains a high concentration of sodium in its structure, there is a concern as to the effect of sodium content on the development of alkali-silica reaction (ASR) expansion of concrete. Therefore, this study also aimed to investigate the effect of GF sodium content in the enhancement of ASR expansion and to find new synergistic mixtures that can effectively mitigate ASR expansion in the long term. We observed that ASR expansion decreases with the replacement level of GF. Different synergistic diagrams containing known SCM (silica fume, fly ash, and slag) were achieved from which different effective mixtures can effectively alleviate ASR expansion. In conclusion, the use of GF in the manufacture of concrete has great benefits. Economically, it could save millions of Canadian dollars needed for the treatment and landfilling of spent pot-liner waste. Ecologically, it could reduce GHG emissions associated with the production of cement clinkers. In this study, most of the well-known by-products are used according to the sustainability theory.

Production of Synthetic Phosphoanhydrite and Its Use as a Binder in Self-Leveling Underlayments (SLU).

PubMed

Schaefer, Cecília Ogliari; Cheriaf, Malik; Rocha, Janaíde Cavalcante

2017-08-17

An experimental study was conducted to investigate the potential use of phosphogypsum (PG) to produce self-leveling underlayments. The study was designed in two stages. Initially a phosphoanhydrite (PA) was produced by heating phosphogypsum at temperatures of 350 °C, 450 °C, 550 °C, and 650 °C. Two periods of heating were applied (2 and 4 h). The formation of anhydrite was determined by thermogravimetric analysis (DTA-TG) and confirmed by X-ray diffraction (XRD). The results show that anhydrite II was obtained at temperatures above 450 °C, and at higher calcination temperatures the PA solubility was lower. In the second stage of this research, the PA was used in self-leveling underlayments as the main binder in the ternary system comprised of calcium sulfate, calcium aluminate cement, and Portland cement. Self-leveling mortar screeds produced using PA (550 °C/4 h) and PA (650 °C/4 h) showed the best performance in terms of mechanical strength and no degradation was observed after immersion and immersion-drying tests. The formation of ettringite, identified by scanning electron microscopy (SEM), may have contributed to these results. Morphological changes were studied using the scanning electron microscopy (SEM) technique.

Production of Synthetic Phosphoanhydrite and Its Use as a Binder in Self-Leveling Underlayments (SLU)

PubMed Central

Schaefer, Cecília Ogliari; Cheriaf, Malik

2017-01-01

An experimental study was conducted to investigate the potential use of phosphogypsum (PG) to produce self-leveling underlayments. The study was designed in two stages. Initially a phosphoanhydrite (PA) was produced by heating phosphogypsum at temperatures of 350 °C, 450 °C, 550 °C, and 650 °C. Two periods of heating were applied (2 and 4 h). The formation of anhydrite was determined by thermogravimetric analysis (DTA-TG) and confirmed by X-ray diffraction (XRD). The results show that anhydrite II was obtained at temperatures above 450 °C, and at higher calcination temperatures the PA solubility was lower. In the second stage of this research, the PA was used in self-leveling underlayments as the main binder in the ternary system comprised of calcium sulfate, calcium aluminate cement, and Portland cement. Self-leveling mortar screeds produced using PA (550 °C/4 h) and PA (650 °C/4 h) showed the best performance in terms of mechanical strength and no degradation was observed after immersion and immersion-drying tests. The formation of ettringite, identified by scanning electron microscopy (SEM), may have contributed to these results. Morphological changes were studied using the scanning electron microscopy (SEM) technique. PMID:28817091

PFC2D simulation of thermally induced cracks in concrete specimens

NASA Astrophysics Data System (ADS)

Liu, Xinghong; Chang, Xiaolin; Zhou, Wei; Li, Shuirong

2013-06-01

The appearance of cracks exposed to severe environmental conditions can be critical for concrete structures. The research is to validate Particle Flow Code(PFC2D) method in the context of concrete thermally-induced cracking simulations. First, concrete was discreted as meso-level units of aggregate, cement mortar and the interfaces between them. Parallel bonded-particle model in PFC2D was adapted to describe the constitutive relation of the cementing material. Then, the concrete mechanics meso-parameters were obtained through several groups of biaxial tests, in order to make the numerical results comply with the law of the indoor test. The concrete thermal meso-parameters were determined by compared with the parameters in the empirical formula through the simulations imposing a constant heat flow to the left margin of concrete specimens. At last, a case of 1000mm×500mm concrete specimen model was analyzed. It simulated the formation and development process of the thermally-induced cracks under the cold waves of different durations and temperature decline. Good agreements in fracture morphology and process were observed between the simulations, previous studies and laboratory data. The temperature decline limits during cold waves were obtained when its tensile strength was given as 3MPa. And it showed the feasibility of using PFC2D to simulate concrete thermally-induced cracking.

Characterization and Evaluation of Incorporation the Casting Sand in Mortar

NASA Astrophysics Data System (ADS)

Zanelato, E. B.; Azevedo, A. R. G.; Alexandre, J.; Xavier, C. G.; Monteiro, S. N.; Mendonça, T. A. O.

The process of casting metals and alloys occurs through the fusion of this metal and its subsequent casting into a mold with the dimensions and geometry close to the final piece. Most foundries use sand casting molds for making you. This work aims to characterize and evaluate the foundry sand to allow its use in segments of Civil Engineering, creating a viable destination for a residue is that discarded. The following characterization tests were performer: particle size, chemical analysis, X-ray Diffraction and Density Real grain. For the execution of the test specimens was used to 1:3 cement and sand, and the incorporation of 10% and 20% of the total mass replacing the sand, and the trace reference. The results show that best results in compression and bending tests were obtained by replacing 10 % of common sand for sand casting.

Mineralogical and microstructural studies of mortars from the bath complex of the Roman villa rustica near Mosnje (Slovenia)

DOE Office of Scientific and Technical Information (OSTI.GOV)

Kramar, Sabina, E-mail: sabina.kramar@rescen.si; Zalar, Vesna; Urosevic, Maja

This study deals with the characterization of mortars collected from bath complex of the Roman villa rustica from an archeological site near Mosnje (Slovenia). The mortar layers of the mosaics, wall paintings and mortar floors were investigated. A special aggregate consisting of brick fragments was present in the mortars studied. The mineralogical and petrographic compositions of the mortars were determined by means of optical microscopy, X-ray powder diffraction and FTIR spectroscopy. Analysis of aggregate-binder interfaces using SEM-EDS revealed various types of reactivity rims. In order to assess the hydraulic characteristics of the mortars, the acid-soluble fractions were determined by ICP-OES.more » Furthermore, the results of Hg-porosimetry and gas sorption isotherms showed that mortars with a higher content of brick fragments particles exhibited a higher porosity and a greater BET surface area but a lower average pore diameter compared to mortars lacking this special aggregate. - Highlights: {yields} Mineral and microstructural characterizations of brick-lime mortars. {yields} Hydraulic character of mortars in Roman baths complex. {yields} Reaction rims were observed around brick fragments and dolomitic grains. {yields} Higher content of brick particles yielded a higher BET surface area. {yields} Addition of brick particles increased porosity and diminished pore size diameter.« less

Modification of Lime Mortars with Synthesized Aluminosilicates

NASA Astrophysics Data System (ADS)

Loganina, Valentina I.; Sadovnikova, Marija E.; Jezierski, Walery; Małaszkiewicz, Dorota

2017-10-01

The increasing attention for restoration of buildings of historical and architectural importance has increased the interest for lime-based binders, which could be applied for manufacturing repair mortars and plasters compatible with historical heritage. Different additives, admixtures or fibers may be incorporated to improve mechanical and thermal features of such materials. In this study synthesized aluminosilicates (SA) were applied as an additive for lime mortar. The technology of synthesis consisted in the deposition of aluminosilicates from a sodium liquid glass by the aluminum sulphate Al2(SO4)3. The goal of this investigation was developing a new method of aluminosilicates synthesis from a sodium liquid glass and using this new material as a component for a lime mortar. Aluminosilicates were precipitated from the solution of aluminum sulphate Al2(SO)3 and sodium silicate. SA were then used as an additive to calcareous compositions and their influence was tested. Mortars were prepared with commercial air lime and siliceous river sand. Air lime binder was replaced by 5 and 10 wt.% of SA. Calcareous composition specimens were formed at water/lime ratio 1.0. The following analyses were made: grain size distribution of SA, X-ray diffraction analysis (XRD), sorption properties, plastic strength and compressive strength of lime mortars. XRD pattern of the SA shows the presence of thenardite, gibbsite and amorphous phase represented by aggregate of nano-size cristobalite-like crystallites. Application of SA leads to increase of compressive strength after 90 days of hardening by 28% and 53% at SA content 5 and 10% respectively comparing to specimens without this additive. Contents of chemically bound lime in the reference specimens after 28 days of hardening in air-dry conditions was 46.5%, while in specimens modified with SA contained 50.0-55.3% of bound lime depending on filtrate pH. This testifies to high activity of calcareous composition. The new blended lime mortar was developed based on SA. SA in lime composites turned out to be effective as structure-forming additive, both plastic and compressive strength increased after addition of SA.

The Viking mortar - Design, development, and flight qualification.

NASA Technical Reports Server (NTRS)

Brecht, J. P.; Pleasants, J. E.; Mehring, R. D.

1973-01-01

Approximately 25,400 ft above the local surface of Mars, a radar height sensor fires the Viking mortar, which ejects a 53-ft D sub o disk-gap-band (DGB) parachute. The parachute decelerates and stabilizes the Viking lander sufficiently for the terminal engine system to take over and effect a soft landing. The general design and environmental requirements for the mortar system are presented; various illustrations of the mortar components and how the mortar system functions also are presented. Primary emphasis is placed on manufacturing, developing, and qualification testing of the mortar system.

Sunlight-induced self-healing of a microcapsule-type protective coating.

PubMed

Song, Young-Kyu; Jo, Ye-Hyun; Lim, Ye-Ji; Cho, Sung-Youl; Yu, Hwan-Chul; Ryu, Byung-Cheol; Lee, Sang-In; Chung, Chan-Moon

2013-02-01

Photopolymerization behavior of a methacryloxypropyl-terminated polydimethylsiloxane (MAT-PDMS) healing agent was investigated in the presence of benzoin isobutyl ether (BIE) photoinitiator by Fourier transform infrared (FT-IR) spectroscopy. MAT-PDMS and BIE were microencapsulated with urea-formaldehyde polymer. The surface and shell morphology of the microcapsules was investigated by scanning electron microscopy (SEM). Mean diameter and size distribution of the microcapsules could be controlled by agitation rate. A coating matrix formulation was prepared by sol-gel reaction of tetraethyl orthosilicate (TEOS) in the presence of a polysiloxane and by subsequent addition of an adhesion promoter. The formulation and microcapsules were mixed to give a self-healing coating formulation, which was then sprayed to surface of cellulose-fiber-reinforced-cement (CRC) board or mortar. Contact angle measurements showed that both the polymerized MAT-PDMS and the prepared coating matrix are hydrophobic, and the coating matrix has good wettability with MAT-PDMS. It was confirmed by optical microscopy and SEM that, when the self-healing coating is damaged, the healing agent is released from ruptured microcapsules and fills the damaged region. The self-healing coating was evaluated as protective coating for mortar, and it was demonstrated by water permeability and chloride ion penetration tests that our system has sunlight-induced self-healing capability. Our self-healing coating is the first example of capsule-type photoinduced self-healing system, and offers the advantages of catalyst-free, environmentally friendly, inexpensive, practical healing.