Science.gov

Sample records for clean coke process

  1. Clean Production of Coke from Carbonaceous Fines

    SciTech Connect

    Craig N. Eatough

    2004-11-16

    In order to produce steel (a necessary commodity in developed nations) using conventional technologies, you must have metallurgical coke. Current coke-making technology pyrolyzes high-quality coking coals in a slot oven, but prime coking coals are becoming more expensive and slot ovens are being shut-down because of age and environmental problems. The United States typically imports about 4 million tons of coke per year, but because of a world-wide coke scarcity, metallurgical coke costs have risen from about $77 per tonne to more than $225. This coke shortage is a long-term challenge driving up the price of steel and is forcing steel makers to search for alternatives. Combustion Resources (CR) has developed a technology to produce metallurgical coke from alternative feedstocks in an environmentally clean manner. The purpose of the current project was to refine material and process requirements in order to achieve improved economic benefits and to expand upon prior work on the proposed technology through successful prototype testing of coke products. The ultimate objective of this project is commercialization of the proposed technology. During this project period, CR developed coke from over thirty different formulations that meet the strength and reactivity requirements for use as metallurgical coke. The technology has been termed CR Clean Coke because it utilizes waste materials as feedstocks and is produced in a continuous process where pollutant emissions can be significantly reduced compared to current practice. The proposed feed material and operating costs for a CR Clean Coke plant are significantly less than conventional coke plants. Even the capital costs for the proposed coke plant are about half that of current plants. The remaining barrier for CR Clean Coke to overcome prior to commercialization is full-scale testing in a blast furnace. These tests will require a significant quantity of product (tens of thousands of tons) necessitating the construction

  2. Delayed coking process

    SciTech Connect

    Dabkowski, M.J.; Malladi, M.

    1987-04-28

    This patent describes a delayed cooking process in which a heavy oil coker feedstock is heated to an elevated coking temperature in a furnace and the heated feedstock is subsequently subjected to delayed coking in a coker drum under superatmospheric pressure and the vaporous coking products are removed from the drum and passed to a coker fractionator from which a bottoms fraction is removed. The improvement comprises coking a feed without the addition of the bottoms fraction from the fractionator and adding to the feed to the coker drum a lower boiling hydrocarbon diluent having an end boiling point of not more than 450/sup 0/C, the lower boiling hydrocarbon diluent being added to the heated feedstock after the feedstock has passed through the furnace.

  3. Coking and gasification process

    DOEpatents

    Billimoria, Rustom M.; Tao, Frank F.

    1986-01-01

    An improved coking process for normally solid carbonaceous materials wherein the yield of liquid product from the coker is increased by adding ammonia or an ammonia precursor to the coker. The invention is particularly useful in a process wherein coal liquefaction bottoms are coked to produce both a liquid and a gaseous product. Broadly, ammonia or an ammonia precursor is added to the coker ranging from about 1 to about 60 weight percent based on normally solid carbonaceous material and is preferably added in an amount from about 2 to about 15 weight percent.

  4. Innovative coke oven gas cleaning system for retrofit applications. Volume 1, Public design report

    SciTech Connect

    Not Available

    1994-05-24

    This Public Design Report provides, in a single document, available nonproprietary design -information for the ``Innovative Coke Oven Gas Cleaning System for Retrofit Applications`` Demonstration Project at Bethlehem Steel Corporation`s Sparrows Point, Maryland coke oven by-product facilities. This project demonstrates, for the first time in the United States, the feasibility of integrating four commercially available technologies (processes) for cleaning coke oven gas. The four technologies are: Secondary Gas Cooling, Hydrogen Sulfide and Ammonia Removal, Hydrogen Sulfide and Ammonia Recovery, and Ammonia Destruction and Sulfur Recovery. In addition to the design aspects, the history of the project and the role of the US Department of,Energy are briefly discussed. Actual plant capital and projected operating costs are also presented. An overview of the integration (retrofit) of the processes into the existing plant is presented and is followed by detailed non-proprietary descriptions of the four technologies and their overall effect on reducing the emissions of ammonia, sulfur, and other pollutants from coke oven gas. Narrative process descriptions, simplified process flow diagrams, input/output stream data, operating conditions, catalyst and chemical requirements, and utility requirements are given for each unit. Plant startup provisions, environmental considerations and control monitoring, and safety considerations are also addressed for each process.

  5. Innovative coke oven gas cleaning system for retrofit applications

    SciTech Connect

    Not Available

    1992-10-16

    Bethlehem Steel Corporation (BSC), in conjunction with the Department of Energy (DOE) is conducting a Clean Coal Technology (CCT) project at its Sparrows Point, Maryland Coke Oven Plant. This project combines several existing technologies into an integrated system for removing impurities from Coke Oven Gas (COG) to make it an acceptable fuel. DOE is providing cost-sharing under a Cooperative Agreement with BSC. This Cooperative Agreement requires BSC to develop and conduct an Environmental Monitoring Plan (EMP) for the Clean Coal Technology project and to report the status of the EMP on a quarterly basis. This report is the third quarterly status report of the EMP. It covers the Environmental Monitoring Plan activities for the full year of 1991 from January 1, 1991 through December 31, 1991, including the forth quarter. See Sections 2, 3 and 4 for status reports of the Project Installation and Commissioning, the Environmental Monitoring activities and the Compliance Monitoring results for the period. Section 5 contains a list of Compliance Reports submitted to regulatory agencies during the period. The EMP describes in detail the environmental monitoring activities to be performed during the project execution. The purpose of the EMP is to: (1) document the extent of compliance of monitoring activities, i.e. those monitoring required to meet permit requirements, (2) confirm the specific impacts predicted in the National Environmental Policy Act documentation, and (3) establish an information base for the assessment of the environmental performance of the technology demonstrated by the project.

  6. Final environmental information volume for the coke oven gas cleaning project at the Bethlehem Steel Corporation Sparrows Point Plant

    SciTech Connect

    Not Available

    1990-04-24

    Bethelehem Steel Corporation (BSC) is planning to conduct a demonstration project involving an integrated system that can be retrofitted into coke oven gas handling systems to address a variety of environmental and operational factors in a more cost-effective manner. Successful application of this technology to existing US coke plants could: (1) reduce emissions of sulfur dioxide, cyanide, and volatile organic compounds (including benzene) (2) reduce the cost and handling of processing feed chemicals, (3) disposal costs of nuisance by-products and (4) increase reliability and reduce operation/maintenance requirements for coke oven gas desulfurization systems. The proposed system will remove sulfur from the coke oven gas in the form of hydrogen sulfide using the ammonia indigenous to the gas as the primary reactive chemical. Ammonia and hydrogen cyanide are also removed in this process. The hydrogen sulfide removed from the coke oven gas in routed to a modified Claus plant for conversion to a saleable sulfur by-product. Ammonia and hydrogen cyanide will be catalytically converted to hydrogen, nitrogen, carbon dioxide, and carbon monoxide. The tail gas from the sulfur recovery unit is recycled to the coke oven gas stream, upstream of the new gas cleaning system. The proposed demonstration project will be installed at the existing coke oven facilities at BSC's Sparrows Point Plant. This volume describes the proposed actions and the resulting environmental impacts. 21 refs., 19 figs., 9 tabs.

  7. Nitrogen Chemistry and Coke Transformation of FCC Coked Catalyst during the Regeneration Process

    NASA Astrophysics Data System (ADS)

    Shi, Junjun; Guan, Jianyu; Guo, Dawei; Zhang, Jiushun; France, Liam John; Wang, Lefu; Li, Xuehui

    2016-06-01

    Regeneration of the coked catalyst is an important process of fluid catalytic cracking (FCC) in petroleum refining, however, this process will emit environmentally harmful gases such as nitrogen and carbon oxides. Transformation of N and C containing compounds in industrial FCC coke under thermal decomposition was investigated via TPD and TPO to examine the evolved gaseous species and TGA, NMR and XPS to analyse the residual coke fraction. Two distinct regions of gas evolution are observed during TPD for the first time, and they arise from decomposition of aliphatic carbons and aromatic carbons. Three types of N species, pyrrolic N, pyridinic N and quaternary N are identified in the FCC coke, the former one is unstable and tends to be decomposed into pyridinic and quaternary N. Mechanisms of NO, CO and CO2 evolution during TPD are proposed and lattice oxygen is suggested to be an important oxygen resource. Regeneration process indicates that coke-C tends to preferentially oxidise compared with coke-N. Hence, new technology for promoting nitrogen-containing compounds conversion will benefit the in-situ reduction of NO by CO during FCC regeneration.

  8. Nitrogen Chemistry and Coke Transformation of FCC Coked Catalyst during the Regeneration Process.

    PubMed

    Shi, Junjun; Guan, Jianyu; Guo, Dawei; Zhang, Jiushun; France, Liam John; Wang, Lefu; Li, Xuehui

    2016-06-08

    Regeneration of the coked catalyst is an important process of fluid catalytic cracking (FCC) in petroleum refining, however, this process will emit environmentally harmful gases such as nitrogen and carbon oxides. Transformation of N and C containing compounds in industrial FCC coke under thermal decomposition was investigated via TPD and TPO to examine the evolved gaseous species and TGA, NMR and XPS to analyse the residual coke fraction. Two distinct regions of gas evolution are observed during TPD for the first time, and they arise from decomposition of aliphatic carbons and aromatic carbons. Three types of N species, pyrrolic N, pyridinic N and quaternary N are identified in the FCC coke, the former one is unstable and tends to be decomposed into pyridinic and quaternary N. Mechanisms of NO, CO and CO2 evolution during TPD are proposed and lattice oxygen is suggested to be an important oxygen resource. Regeneration process indicates that coke-C tends to preferentially oxidise compared with coke-N. Hence, new technology for promoting nitrogen-containing compounds conversion will benefit the in-situ reduction of NO by CO during FCC regeneration.

  9. Nitrogen Chemistry and Coke Transformation of FCC Coked Catalyst during the Regeneration Process.

    PubMed

    Shi, Junjun; Guan, Jianyu; Guo, Dawei; Zhang, Jiushun; France, Liam John; Wang, Lefu; Li, Xuehui

    2016-01-01

    Regeneration of the coked catalyst is an important process of fluid catalytic cracking (FCC) in petroleum refining, however, this process will emit environmentally harmful gases such as nitrogen and carbon oxides. Transformation of N and C containing compounds in industrial FCC coke under thermal decomposition was investigated via TPD and TPO to examine the evolved gaseous species and TGA, NMR and XPS to analyse the residual coke fraction. Two distinct regions of gas evolution are observed during TPD for the first time, and they arise from decomposition of aliphatic carbons and aromatic carbons. Three types of N species, pyrrolic N, pyridinic N and quaternary N are identified in the FCC coke, the former one is unstable and tends to be decomposed into pyridinic and quaternary N. Mechanisms of NO, CO and CO2 evolution during TPD are proposed and lattice oxygen is suggested to be an important oxygen resource. Regeneration process indicates that coke-C tends to preferentially oxidise compared with coke-N. Hence, new technology for promoting nitrogen-containing compounds conversion will benefit the in-situ reduction of NO by CO during FCC regeneration. PMID:27270486

  10. Nitrogen Chemistry and Coke Transformation of FCC Coked Catalyst during the Regeneration Process

    PubMed Central

    Shi, Junjun; Guan, Jianyu; Guo, Dawei; Zhang, Jiushun; France, Liam John; Wang, Lefu; Li, Xuehui

    2016-01-01

    Regeneration of the coked catalyst is an important process of fluid catalytic cracking (FCC) in petroleum refining, however, this process will emit environmentally harmful gases such as nitrogen and carbon oxides. Transformation of N and C containing compounds in industrial FCC coke under thermal decomposition was investigated via TPD and TPO to examine the evolved gaseous species and TGA, NMR and XPS to analyse the residual coke fraction. Two distinct regions of gas evolution are observed during TPD for the first time, and they arise from decomposition of aliphatic carbons and aromatic carbons. Three types of N species, pyrrolic N, pyridinic N and quaternary N are identified in the FCC coke, the former one is unstable and tends to be decomposed into pyridinic and quaternary N. Mechanisms of NO, CO and CO2 evolution during TPD are proposed and lattice oxygen is suggested to be an important oxygen resource. Regeneration process indicates that coke-C tends to preferentially oxidise compared with coke-N. Hence, new technology for promoting nitrogen-containing compounds conversion will benefit the in-situ reduction of NO by CO during FCC regeneration. PMID:27270486

  11. Research on the evolvement of morphology of coking coal during the coking process.

    PubMed

    Zhong, Xiangyun; Wu, Shiyong; Liu, Yang; Zhao, Zhenning; Zhang, Yaru; Bai, Jinfeng; Xu, Jun; Xi, Bai

    2013-12-01

    The evolvement of morphology and structure of the coal with different metamorphic degrees during coking process in the vertical furnace was investigated by infrared Image detector. Moreover, the temperature distribution in the radial direction and the crack formation were also studied in heating process. The results show that the amount of crack and the shrinkage level of char decrease with the coal rank rising. In addition, the initial temperature of crack formation for char increases with the coal rank rising.

  12. Advanced oxidation processes with coke plant wastewater treatment.

    PubMed

    Krzywicka, A; Kwarciak-Kozłowska, A

    2014-01-01

    The aim of this study was to determine the most efficient method of coke wastewater treatment. This research examined two processes - advanced oxidation with Fenton and photo-Fenton reaction. It was observed that the use of ultraviolet radiation with Fenton process had a better result in removal of impurities.

  13. Innovative coke oven gas cleaning system for retrofit applications. Quarterly technical progress report No. 4, October 1, 1990 to December 31, 1990

    SciTech Connect

    Kwasnoski, D.

    1993-10-22

    Work on this coke oven gas cleaning demonstration project (CCT-II) this quarter has been focused on Phase IIB tasks, and include engineering, procurement, construction, and training. Additionally, plans for changes in the operating schedule of the coke plant that affect the demonstration project are described. Engineering efforts are nearly complete. Remaining to be finalized is an assessment of electrical heat tracing/insulation needs for pipe lines, assessment of fire protection requirements, and instrument modifications. Procurement of all major equipment items is complete, except for possible additions to fire fighting capabilities. Major focus is on expediting pipe and structural steel to the project site. Civil construction is complete except for minor pads and bases as required for pipe supports, etc. Erection of the hydrogen sulfide and ammonia scrubber vessels is complete. Installation of scrubber vessel internals is underway. A subcontractor has been retained to develop a computerized program for operations and maintenance training for the coke oven gas treatment plant. Recent developments in the coke plant operating plans will result in reductions in the rate of production of coke oven gas to be processed in the demonstration project.

  14. Integrated coke, asphalt and jet fuel production process and apparatus

    DOEpatents

    Shang, Jer Y.

    1991-01-01

    A process and apparatus for the production of coke, asphalt and jet fuel m a feed of fossil fuels containing volatile carbon compounds therein is disclosed. The process includes the steps of pyrolyzing the feed in an entrained bed pyrolyzing means, separating the volatile pyrolysis products from the solid pyrolysis products removing at least one coke from the solid pyrolysis products, fractionating the volatile pyrolysis products to produce an overhead stream and a bottom stream which is useful as asphalt for road pavement, condensing the overhead stream to produce a condensed liquid fraction and a noncondensable, gaseous fraction, and removing water from the condensed liquid fraction to produce a jet fuel-containing product. The disclosed apparatus is useful for practicing the foregoing process. the process provides a useful method of mass producing and jet fuels from materials such as coal, oil shale and tar sands.

  15. Cleaning Processes across NASA Centers

    NASA Technical Reports Server (NTRS)

    Hammond, John M.

    2010-01-01

    All significant surfaces of the hardware must be pre-cleaned to remove dirt, grit, scale, corrosion, grease, oil and other foreign matter prior to any final precision cleaning process. Metallic parts shall be surface treated (cleaned, passivated, pickled and/or coated) as necessary to prevent latent corrosion and contamination.

  16. Integration of stripping of fines slurry in a coking and gasification process

    DOEpatents

    DeGeorge, Charles W.

    1980-01-01

    In an integrated fluid coking and gasification process wherein a stream of fluidized solids is passed from a fluidized bed coking zone to a second fluidized bed and wherein entrained solid fines are recovered by a wet scrubbing process and wherein the resulting solids-liquid slurry is stripped to remove acidic gases, the stripped vapors of the stripping zone are sent to the gas cleanup stage of the gasification product gas. The improved stripping integration is particularly useful in the combination coal liquefaction process, fluid coking of bottoms of the coal liquefaction zone and gasification of the product coke.

  17. Process and apparatus for cooling coke oven gas

    SciTech Connect

    Austermuhle, F.

    1980-12-16

    A two-stage process, and the apparatus for practicing the process, for cooling process gas are disclosed. The process gas is firstly air-cooled by convection to a temperature above the dew point of naphthalene and finally cooled to the desired discharge temperature by heat exchange with a cooling liquid. The condensed portion of the process gas resulting from the first cooling stage may be utilized to flush the gas conduits of the liquid heat exchanger of the second stage, followed by a recirculation of that condensed portion of the coke oven gas either back through the second stage or by introduction into the stream of process gas prior to its introduction into the first cooling stage.

  18. Visualization of coke state in hydraulic decoking process

    NASA Astrophysics Data System (ADS)

    Guo, Qian; Tong, Xinglin; Deng, Chengwei; Zhang, Cui; Huang, Di; Chen, Liang; Xiong, Jiaguo

    2016-05-01

    The relationship model of the sound signal and the coke state can be established through multiple test and comparison of the noise signal and the coke operation. By collecting data, we summarize the main frequency power fluctuation range of the sound signal in kinds of state, and extract the nearest 5 decision results for reference. The weighted value of each result according to the update time has gradually increased. On the basis of that, we developed visualization software, real-time reflect out coke coking tower state. Animation refresh rate is second level, and the vertical height can be accurate to 0.1m.

  19. Coal cleaning process

    SciTech Connect

    Kindig, J.K.

    1994-01-11

    Fine particle coal is beneficiated in specially designed dense medium cyclones to improve particle acceleration and enhance separation efficiency. Raw coal feed is first sized to remove fine coal particles. The coarse fraction is then separated into clean coal, middlings, and refuse. Middlings are comminuted for beneficiation with the fine fraction. The fine fraction is deslimed in a countercurrent cyclone circuit and then separated as multiple fractions of different size specifications in dense medium cyclones. The dense medium contains ultra-fine magnetite particles of a narrow size distribution which aid separation and improves magnetite recovery. Magnetite is recovered from each separated fraction independently, with non-magnetic effluent water from one fraction diluting feed to a smaller-size fraction, and improving both overall coal and magnetite recovery. Magnetite recovery is in specially designed recovery units, based on particle size, with final separation in a rougher-cleaner-scavenger circuit of magnetic drum separators incorporating a high strength rare earth magnet. 12 figs.

  20. Nonaqueous coal cleaning process

    SciTech Connect

    Starbuck, A.E.

    1987-09-22

    This patent describes a method of cyclone cleaning of fine particle coal containing carbonaceous material, ash and pyrites comprising the steps of: a. demoisturizing the coal by immersing the coal in a non-aqueous drying liquid having a vaporization temperature higher than that of water. The drying liquid is maintained at a temperature exceeding the vaporization temperature of water, whereby water in the coal is vaporized from the coal and drying liquid; b. transferring the coal to a non-aqueous, agglomerate inhibiting, carrier liquid miscible with the drying liquid. The carrier liquid is comprised of a liquid mixture of a first liquid having a first specific gravity and a second liquid having a second specific gravity different from the first specific gravity. The carrier liquid's specific gravity is adjusted by using a select amount of each of the first and second liquids to yield a carrier liquid specific gravity intermediate the first and second specific gravities. The carrier liquid specific gravity is greater than 1 less than 1.6 selected for effective separation of carbonaceous material from pyrites and ash for a particular coal and wherein the carrier liquid has the characteristic of extracting non-pyrite forms of sulfur from the coal; and c. cycloning the coal in the carrier liquid with a compound cyclone, wherein a first stream predominantly consisting of carbonaceous material and liquid is separated from a second stream predominantly consisting of ash, pyrites and liquid.

  1. Selecting the optimum coke pushing sequence

    SciTech Connect

    V.T. Krivoshein; A.V. Makarov

    2007-01-15

    The sequence of pushing coke ovens is one of the most important aspects of battery operation. The sequence must satisfy a number of technical and process conditions: (1) achieve maximum heating-wall life by avoiding destructive expansion pressure in freshly charged ovens and during pushing of the finished coke; (2) ensure uniform brickwork temperature and prevent overheating by compensating for the high thermal flux in freshly charged ovens due to accumulated heat in adjacent ovens that are in the second half of the coking cycle; (3) ensure the most favorable working conditions and safety for operating personnel; (4) provide additional opportunities for repair personnel to perform various types of work, such as replacing coke-machine rails, without interrupting coal production; (5) perform the maximum number of coke-machine operations simultaneously: pushing, charging, and cleaning doors, frames, and standpipe elbows; and (6) reduce electricity consumption by minimizing idle travel of coke machines.

  2. New process to avoid emissions: Constant pressure in coke ovens

    SciTech Connect

    Giertz, J.; Huhn, F.; Hofherr, K.

    1995-12-01

    A chamber pressure regulation (PROven), especially effective in regard to emission control problems of coke ovens is introduced for the first time. Because of the partial vacuum in the collecting main system, it is possible to keep the oven`s raw gas pressure constant on a low level over the full coking time. The individual pressure control for each chamber is assured directly as a function of the oven pressure by an immersion system controlling the flow resistance of the collecting main valve. The latter is a fixed-position design (system name ``FixCup``). By doing away with the interdependence of collecting main pressure and chamber pressure, a parameter seen as a coking constant could not be made variable. This opens a new way to reduce coke oven emissions and simultaneously to prevent the ovens from damage caused by air ingress into the oven.

  3. Identification and removal of polycyclic aromatic hydrocarbons in wastewater treatment processes from coke production plants.

    PubMed

    Zhang, Wanhui; Wei, Chaohai; Yan, Bo; Feng, Chunhua; Zhao, Guobao; Lin, Chong; Yuan, Mengyang; Wu, Chaofei; Ren, Yuan; Hu, Yun

    2013-09-01

    Identification and removal of polycyclic aromatic hydrocarbons (PAHs) were investigated at two coke plants located in Shaoguan, Guangdong Province of China. Samples of raw coking wastewaters and wastewaters from subunits of a coke production plant were analyzed using gas chromatography-mass spectrometry (GC/MS) to provide a detailed chemical characterization of PAHs. The identification and characterization of PAH isomers was based on a positive match of mass spectral data of sample peaks with those for PAH isomers in mass spectra databases with electron impact ionization mass spectra and retention times of internal reference compounds. In total, 270 PAH compounds including numerous nitrogen, oxygen, and sulfur heteroatomic derivatives were positively identified for the first time. Quantitative analysis of target PAHs revealed that total PAH concentrations in coking wastewaters were in the range of 98.5 ± 8.9 to 216 ± 20.2 μg/L, with 3-4-ring PAHs as dominant compounds. Calculation of daily PAH output from four plant subunits indicated that PAHs in the coking wastewater came mainly from ammonia stripping wastewater. Coking wastewater treatment processes played an important role in removing PAHs in coking wastewater, successfully removing 92 % of the target compounds. However, 69 weakly polar compounds, including PAH isomers, were still discharged in the final effluent, producing 8.8 ± 2.7 to 31.9 ± 6.8 g/day of PAHs with potential toxicity to environmental waters. The study of coking wastewater herein proposed can be used to better predict improvement of coke production facilities and treatment conditions according to the identification and removal of PAHs in the coke plant as well as to assess risks associated with continuous discharge of these contaminants to receiving waters.

  4. Cryogenic fractionator gas as stripping gas of fines slurry in a coking and gasification process

    DOEpatents

    DeGeorge, Charles W.

    1981-01-01

    In an integrated coking and gasification process wherein a stream of fluidized solids is passed from a fluidized bed coking zone to a second fluidized bed and wherein entrained solid fines are recovered by a scrubbing process and wherein the resulting solids-liquid slurry is stripped with a stripping gas to remove acidic gases, at least a portion of the stripping gas comprises a gas comprising hydrogen, nitrogen and methane separated from the coker products.

  5. The release of trace elements in the process of coal coking.

    PubMed

    Konieczyński, Jan; Zajusz-Zubek, Elwira; Jabłońska, Magdalena

    2012-01-01

    In order to assess the penetration of individual trace elements into the air through their release in the coal coking process, it is necessary to determine the loss of these elements by comparing their contents in the charge coal and in coke obtained. The present research covered four coke oven batteries differing in age, technology, and technical equipment. By using mercury analyzer MA-2 and the method of ICP MS As, Be, Cd, Co, Hg, Mn, Ni, Se, Sr, Tl, V, and Zn were determined in samples of charge coal and yielded coke. Basing on the analyses results, the release coefficients of selected elements were determined. Their values ranged from 0.5 to 94%. High volatility of cadmium, mercury, and thallium was confirmed. The tests have shown that although the results refer to the selected case studies, it may be concluded that the air purity is affected by controlled emission occurring when coke oven batteries are fired by crude coke oven gas. Fugitive emission of the trace elements investigated, occurring due to coke oven leaks and openings, is small and, is not a real threat to the environment except mercury.

  6. The Release of Trace Elements in the Process of Coal Coking

    PubMed Central

    Konieczyński, Jan; Zajusz-Zubek, Elwira; Jabłońska, Magdalena

    2012-01-01

    In order to assess the penetration of individual trace elements into the air through their release in the coal coking process, it is necessary to determine the loss of these elements by comparing their contents in the charge coal and in coke obtained. The present research covered four coke oven batteries differing in age, technology, and technical equipment. By using mercury analyzer MA-2 and the method of ICP MS As, Be, Cd, Co, Hg, Mn, Ni, Se, Sr, Tl, V, and Zn were determined in samples of charge coal and yielded coke. Basing on the analyses results, the release coefficients of selected elements were determined. Their values ranged from 0.5 to 94%. High volatility of cadmium, mercury, and thallium was confirmed. The tests have shown that although the results refer to the selected case studies, it may be concluded that the air purity is affected by controlled emission occurring when coke oven batteries are fired by crude coke oven gas. Fugitive emission of the trace elements investigated, occurring due to coke oven leaks and openings, is small and, is not a real threat to the environment except mercury. PMID:22666104

  7. Clean salt process final report

    SciTech Connect

    Herting, D.L.

    1996-09-30

    A process has been demonstrated in the laboratory for separating clean, virtually non-radioactive sodium nitrate from Hanford tank waste using fractional crystallization. The name of the process is the Clean Salt Process. Flowsheet modeling has shown that the process is capable of reducing the volume of vitrified low activity waste (LAW) by 80 to 90 %. Construction of the Clean Salt processing plant would cost less than $1 10 million, and would eliminate the need for building a $2.2 billion large scale vitrification plant planned for Privatization Phase 11. Disposal costs for the vitrified LAW would also be reduced by an estimated $240 million. This report provides a summary of five years of laboratory and engineering development activities, beginning in fiscal year 1992. Topics covered include laboratory testing of a variety of processing options; proof-of-principle demonstrations with actual waste samples from Hanford tanks 241-U-110 (U-110), 241-SY-101 (101-SY), and 241-AN-102 (102-AN); descriptions of the primary solubility phase diagrams that govem the process; a review of environmental regulations governing disposition of the reclaimed salt and an assessment of the potential beneficial uses of the reclaimed salt; preliminary plant design and construction cost estimates. A detailed description is given for the large scale laboratory demonstration of the process using waste from tank 241-AW-101 (101-AW), a candidate waste for 0044vitrification during Phase I Privatization.

  8. Process for converting coal into liquid fuel and metallurgical coke

    DOEpatents

    Wolfe, Richard A.; Im, Chang J.; Wright, Robert E.

    1994-01-01

    A method of recovering coal liquids and producing metallurgical coke utilizes low ash, low sulfur coal as a parent for a coal char formed by pyrolysis with a volatile content of less than 8%. The char is briquetted and heated in an inert gas over a prescribed heat history to yield a high strength briquette with less than 2% volatile content.

  9. Process for cleaning undeslimed coal

    SciTech Connect

    Wells, C.H.

    1983-09-20

    A process for cleaning undeslimed coal includes the steps of determining the scalar value of cross-correlation function of the measured values of the percent magnetics and the bulk specific gravity of a heavy media and coal slurry being fed to a cyclone, comparing the value to a set-point value determined after start-up when the recirculating suspension in the feed slurry is normally clean, and diverting at least a portion of the heavy media suspension that is separated from the underflow of the cyclone from being mixed with the feed coal slurry, to thereby correspondingly recycle the slime content of the feed slurry, and concurrently increasing the flow of cleaner heavy media suspension to the feed coal slurry until the cross-correlation function is brought up to the set-point value. Also disclosed is an embodiment of the process for cleaning coal, wherein the overflow from the cyclone is screened and screened solution is split between a first recycle loop for cleaning the suspension and the heavy media sump. Similarly, the underflow from the cyclone is screened and then split between a separate recycle loop and the heavy media sump. Suspension is diverted to the heavy media sump from one or both recycle cleaning loops as necessary. The remaining portions of the split suspension flows from the two screening devices are, in turn, respectively split between two further sumps and the heavy media sump, with more suspension coming from the cyclone overflow screen when cleaner suspension is indicated as being necessary by the aforesaid statistical analysis.

  10. Treatment of coking wastewater by an advanced Fenton oxidation process using iron powder and hydrogen peroxide.

    PubMed

    Chu, Libing; Wang, Jianlong; Dong, Jing; Liu, Haiyang; Sun, Xulin

    2012-01-01

    In this study the treatment of coking wastewater was investigated by an advanced Fenton oxidation process using iron powder and hydrogen peroxide. Particular attention was paid to the effect of initial pH, dosage of H(2)O(2) and to improvement in biodegradation. The results showed that higher COD and total phenol removal rates were achieved with a decrease in initial pH and an increase in H(2)O(2) dosage. At an initial pH of less than 6.5 and H(2)O(2) concentration of 0.3 M, COD removal reached 44-50% and approximately 95% of total phenol removal was achieved at a reaction time of 1 h. The oxygen uptake rate of the effluent measured at a reaction time of 1h increased by approximately 65% compared to that of the raw coking wastewater. This indicated that biodegradation of the coking wastewater was significantly improved. Several organic compounds, including bifuran, quinoline, resorcinol and benzofuranol were removed completely as determined by GC-MS analysis. The advanced Fenton oxidation process is an effective pretreatment method for the removal of organic pollutants from coking wastewater. This process increases biodegradation, and may be combined with a classical biological process to achieve effluent of high quality. PMID:22014660

  11. Cleaning process for EUV optical substrates

    DOEpatents

    Weber, Frank J.; Spiller, Eberhard A.

    1999-01-01

    A cleaning process for surfaces with very demanding cleanliness requirements, such as extreme-ultraviolet (EUV) optical substrates. Proper cleaning of optical substrates prior to applying reflective coatings thereon is very critical in the fabrication of the reflective optics used in EUV lithographic systems, for example. The cleaning process involves ultrasonic cleaning in acetone, methanol, and a pH neutral soap, such as FL-70, followed by rinsing in de-ionized water and drying with dry filtered nitrogen in conjunction with a spin-rinse.

  12. Cleaning process for contaminated superalloy powders

    NASA Technical Reports Server (NTRS)

    Anglin, A. E.

    1978-01-01

    A cleaning process for removing interstitial contaminants from superalloy powders after wet grinding is described. Typical analyses of oxygen, carbon, nitrogen, and hydrogen in ball-milled WAZ-20 superalloy samples after hydrogen plus vacuum cleaning are presented. The hydrogen cleaning step involves heating retorts containing superalloy powder twice under flowing hydrogen with a 24-hour hold at each temperature. The vacuum step involves heating cold-pressed billets two hours at an elevated temperature at a pressure of 10 microPa. It is suggested that the hydrogen plus vacuum cleaning procedure can be applied to superalloys contaminated by other substances in other industrial processes.

  13. Cleaning process for EUV optical substrates

    SciTech Connect

    Weber, F.J.; Spiller, E.A.

    1999-09-28

    A cleaning process is disclosed for surfaces with very demanding cleanliness requirements, such as extreme-ultraviolet (EUV) optical substrates. Proper cleaning of optical substrates prior to applying reflective coatings thereon is very critical in the fabrication of the reflective optics used in EUV lithographic systems, for example. The cleaning process involves ultrasonic cleaning in acetone, methanol, and a pH neutral soap, such as FL-70, followed by rinsing in de-ionized water and drying with dry filtered nitrogen in conjunction with a spin-rinse.

  14. ASRM process development in aqueous cleaning

    NASA Astrophysics Data System (ADS)

    Swisher, Bill

    1992-12-01

    Viewgraphs are included on process development in aqueous cleaning which is taking place at the Aerojet Advanced Solid Rocket Motor (ASRM) Division under a NASA Marshall Space and Flight Center contract for design, development, test, and evaluation of the ASRM including new production facilities. The ASRM will utilize aqueous cleaning in several manufacturing process steps to clean case segments, nozzle metal components, and igniter closures. ASRM manufacturing process development is underway, including agent selection, agent characterization, subscale process optimization, bonding verification, and scale-up validation. Process parameters are currently being tested for optimization utilizing a Taguci Matrix, including agent concentration, cleaning solution temperature, agitation and immersion time, rinse water amount and temperature, and use/non-use of drying air. Based on results of process development testing to date, several observations are offered: aqueous cleaning appears effective for steels and SermeTel-coated metals in ASRM processing; aqueous cleaning agents may stain and/or attack bare aluminum metals to various extents; aqueous cleaning appears unsuitable for thermal sprayed aluminum-coated steel; aqueous cleaning appears to adequately remove a wide range of contaminants from flat metal surfaces, but supplementary assistance may be needed to remove clumps of tenacious contaminants embedded in holes, etc.; and hot rinse water appears to be beneficial to aid in drying of bare steel and retarding oxidation rate.

  15. ASRM process development in aqueous cleaning

    NASA Technical Reports Server (NTRS)

    Swisher, Bill

    1992-01-01

    Viewgraphs are included on process development in aqueous cleaning which is taking place at the Aerojet Advanced Solid Rocket Motor (ASRM) Division under a NASA Marshall Space and Flight Center contract for design, development, test, and evaluation of the ASRM including new production facilities. The ASRM will utilize aqueous cleaning in several manufacturing process steps to clean case segments, nozzle metal components, and igniter closures. ASRM manufacturing process development is underway, including agent selection, agent characterization, subscale process optimization, bonding verification, and scale-up validation. Process parameters are currently being tested for optimization utilizing a Taguci Matrix, including agent concentration, cleaning solution temperature, agitation and immersion time, rinse water amount and temperature, and use/non-use of drying air. Based on results of process development testing to date, several observations are offered: aqueous cleaning appears effective for steels and SermeTel-coated metals in ASRM processing; aqueous cleaning agents may stain and/or attack bare aluminum metals to various extents; aqueous cleaning appears unsuitable for thermal sprayed aluminum-coated steel; aqueous cleaning appears to adequately remove a wide range of contaminants from flat metal surfaces, but supplementary assistance may be needed to remove clumps of tenacious contaminants embedded in holes, etc.; and hot rinse water appears to be beneficial to aid in drying of bare steel and retarding oxidation rate.

  16. Optimization of photo-Fenton process of RO concentrated coking wastewater using response surface methodology.

    PubMed

    Huiqing, Zhang; Chunsong, Ye; Xian, Zhang; Fan, Yang; Jun, Yang; Wei, Zhou

    2012-01-01

    The objective of this study was aimed at investigating the removal of chemical oxygen demand (COD) from reverse osmosis (RO) concentrated coking wastewater by the photo-Fenton process. The optimum extraction conditions for the photo-Fenton process by Box-Behnken design (BBD) and response surface methodology (RSM) to establish a predictive polynomial quadratic model were discussed based on a single factor test. Optimized parameters validated by the analysis of variances (ANOVA) were found to be H(2)O(2) concentration of 345.2 mg/L, pH value of 4.1 and reaction time of 103.5 minutes under ultraviolet irradiation. The experimental results of the COD removal under the optimized conditions presented better agreement with the predicted values with deviation error of 3.2%. The results confirmed that RSM based on BBD was a suitable method to optimize the operating conditions of RO concentrated coking wastewater.

  17. Exhaust gas clean up process

    DOEpatents

    Walker, R.J.

    1988-06-16

    A method of cleaning an exhaust gas containing particulates, SO/sub 2/ and NO/sub x/ is described. The method involves prescrubbing with water to remove HCl and most of the particulates, scrubbing with an aqueous absorbent containing a metal chelate and dissolved sulfite salt to remove NO/sub x/ and SO/sub 2/, and regenerating the absorbent solution by controlled heating, electrodialysis and carbonate salt addition. The NO/sub x/ is removed as N/sub 2/ gas or nitrogen sulfonate ions and the oxides of sulfur are removed as a valuable sulfate salt. 4 figs.

  18. Exhaust gas clean up process

    DOEpatents

    Walker, Richard J.

    1989-01-01

    A method of cleaning an exhaust gas containing particulates, SO.sub.2 and NO.sub.x includes prescrubbing with water to remove HCl and most of the particulates, scrubbing with an aqueous absorbent containing a metal chelate and dissolved sulfite salt to remove NO.sub.x and SO.sub.2, and regenerating the absorbent solution by controlled heating, electrodialysis and carbonate salt addition. The NO.sub.x is removed as N.sub.2 or nitrogen-sulfonate ions and the oxides of sulfur are removed as a vaulable sulfate salt.

  19. Process for operating coking ovens and an oven for use in said process

    SciTech Connect

    Durselen, H.; Onnebrink, F.; Schuffler, A.

    1980-05-13

    In a coking operation where the heating medium is introduced into the furnace by way of a bottom fire box and wherein heat exchangers are provided for the waste gases, the waste gas is passed through a plurality of parallel channels serving as said heat exchangers and the useful portion of the total system available for such exchange is reduced when the coking time is increased beyond the time required at normal operation.

  20. Reclamation of coking wastes

    SciTech Connect

    Mraovich, G.

    1981-04-28

    Waste products derived from coking coal, such as coal tar decanter wastes and wash oil muck, are processed to recover an oil fraction and a granular coke breeze residue. The wastes are mixed with a diluent oil, preferably having a saponification number of about 100 or more, are subjected to agitation and mixing and are thereafter filtered to produce a granular, coke breeze cake and a filtrate comprising water and oil which separate easily by decantation.

  1. Freezing cleans food processing wastewater

    SciTech Connect

    Not Available

    1998-01-01

    Snowfluent is a technology which atomizes wastewater effluent and sprays it into the air as ice crystals at cold temperatures. It has been found effective in treating municipal sewage and food processing wastes. This bulletin reviews pilot- and production-scale studies conducted at an Alberta malt producer to test whether the Snowfluent process has further applications for the treatment of food processing wastes. The study was designed to determine the percentage of nutrients removed by the technology, the point at which contaminants are reduced, the effect of the process on the shallow water table, and the health risk to operators involved.

  2. Freezing cleans food processing wastewater

    SciTech Connect

    1998-12-31

    Snowfluent is a technology which atomizes wastewater effluent and sprays it into the air as ice crystals at cold temperatures. It has been found effective in treating municipal sewage and food processing wastes. This bulletin reviews pilot- and production-scale studies conducted at an Alberta malt producer to test whether the Snowfluent process has further applications for the treatment of food processing wastes. The study was designed to determine the percentage of nutrients removed by the technology, the point at which contaminants are reduced, the effect of the process on the shallow water table, and the health risk to operators involved.

  3. Innovative coke oven gas cleaning system for retrofit applications. Quarterly environmental monitoring report No. 3, January 1, 1991--December 31, 1991

    SciTech Connect

    Not Available

    1992-10-16

    Bethlehem Steel Corporation (BSC), in conjunction with the Department of Energy (DOE) is conducting a Clean Coal Technology (CCT) project at its Sparrows Point, Maryland Coke Oven Plant. This project combines several existing technologies into an integrated system for removing impurities from Coke Oven Gas (COG) to make it an acceptable fuel. DOE is providing cost-sharing under a Cooperative Agreement with BSC. This Cooperative Agreement requires BSC to develop and conduct an Environmental Monitoring Plan (EMP) for the Clean Coal Technology project and to report the status of the EMP on a quarterly basis. This report is the third quarterly status report of the EMP. It covers the Environmental Monitoring Plan activities for the full year of 1991 from January 1, 1991 through December 31, 1991, including the forth quarter. See Sections 2, 3 and 4 for status reports of the Project Installation and Commissioning, the Environmental Monitoring activities and the Compliance Monitoring results for the period. Section 5 contains a list of Compliance Reports submitted to regulatory agencies during the period. The EMP describes in detail the environmental monitoring activities to be performed during the project execution. The purpose of the EMP is to: (1) document the extent of compliance of monitoring activities, i.e. those monitoring required to meet permit requirements, (2) confirm the specific impacts predicted in the National Environmental Policy Act documentation, and (3) establish an information base for the assessment of the environmental performance of the technology demonstrated by the project.

  4. Adsorption removal of pollutants by active cokes produced from sludge in the energy recycle process of wastes.

    PubMed

    Kojima, Naozumi; Mitomo, Aki; Itaya, Yoshinori; Mori, Shigekatsu; Yoshida, Shuichi

    2002-01-01

    This study proposes a recycling system of sludge into active cokes and the fundamental examinations for the application were carried out. In the system, active cokes were produced by carbonizing pellets of sludge in a steam stream. Pyrolysis gas yielded by carbonization can be available to a fuel for a steam generation boiler. The exhaust heat from the boiler is used sequentially for drying of sludge. The active cokes are applied to the adsorbent for dioxin removal in exhaust gas from incinerators of wastes, or for purification of gas obtained in a gasification process of wastes, particularly removal of H2S. The used adsorbent is not recycled, but incinerated in the furnace without a desorption process to decompose adsorbed dioxin or to oxidize H2S for a sequential desulfurization process of SO2. Dry pellets of sludge were carbonized in a quartz tube reactor under various atmospheres. The micro pore structure and the adsorption performance of the cokes produced without activation process were examined. The micro pore structure was influenced by the temperature, the sort of flow gas (N2, CO2 and steam) and carbonization time, and the active cokes produced under the condition of the temperature 823 K for 60 min in the steam atmosphere had a largest specific surface area in the diameter less than 5 nm. The amount of benzene adsorption as an alternative substance of dioxin into the active cokes had a similar quality to a commercial active char produced from coal if it was evaluated by adsorption per a unit specific surface area. This fundamental knowledge must be reflected to an optimum design for development of a simple continuous process to produce the active cokes by a fluidized bed type of the carbonization furnace.

  5. Mathematical simulation of thermal decomposition processes in coking polymers during intense heating

    SciTech Connect

    Shlenskii, O.F.; Polyakov, A.A.

    1994-12-01

    Description of nonstationary heat transfer in heat-shielding materials based on cross-linked polymers, mathematical simulation of chemical engineering processes of treating coking and fiery coals, and designing calculations all require taking thermal destruction kinetics into account. The kinetics of chemical transformations affects the substance density change depending on the temperature, the time, the heat-release function, and other properties of materials. The traditionally accepted description of the thermal destruction kinetics of coking materials is based on formulating a set of kinetic equations, in which only chemical transformations are taken into account. However, such an approach does not necessarily agree with the obtained experimental data for the case of intense heating. The authors propose including the parameters characterizing the decrease of intermolecular interaction in a comparatively narrow temperature interval (20-40 K) into the set of kinetic equations. In the neighborhood of a certain temperature T{sub 1}, which is called the limiting temperature of thermal decomposition, a decrease in intermolecular interaction causes an increase in the rates of chemical and phase transformations. The effect of the enhancement of destruction processes has been found experimentally by the contact thermal analysis method.

  6. Optodynamic characterization of a laser cleaning process

    NASA Astrophysics Data System (ADS)

    Bregar, Vladimir B.; Mozina, Janez I.

    2001-10-01

    Laser cleaning is an optodynamic process in which the optically induced removal of a liquid or a solid from a substrate is accompanied by a detectable acoustic signal. In our experiments we used both excimer and Q-switched Nd:YAG lasers and we examined both dry and steam laser-cleaning techniques. For the samples we used various metal, glass and marble specimens that were contaminated with particles, rust or a layer of paint. An acoustic wave, produced by the abrupt heating and detachment of the contaminants, was observed with a probe-beam deflection technique. We determined two characteristic parameters: the amplitude and the time-of-flight of the acoustic signal. The decrease of the amplitude and the velocity of propagation, which approaches sonic speed, indicate that the dynamics during the laser-cleaning process progressively weaken. According to this assumption the cleaning process is over when both parameters reach a constant value. If the irradiation with the laser pulses continues, the amplitude begins to rise again and time-of-flight decreases; and this is accompanied by a perceivable surface damage. No amplitude decrease and propagation-time prolongation were observed when the intensity of the incoming laser pulses was above the damage threshold for the particular substrate.

  7. Simulation and optimization of a coking wastewater biological treatment process by activated sludge models (ASM).

    PubMed

    Wu, Xiaohui; Yang, Yang; Wu, Gaoming; Mao, Juan; Zhou, Tao

    2016-01-01

    Applications of activated sludge models (ASM) in simulating industrial biological wastewater treatment plants (WWTPs) are still difficult due to refractory and complex components in influents as well as diversity in activated sludges. In this study, an ASM3 modeling study was conducted to simulate and optimize a practical coking wastewater treatment plant (CWTP). First, respirometric characterizations of the coking wastewater and CWTP biomasses were conducted to determine the specific kinetic and stoichiometric model parameters for the consecutive aeration-anoxic-aeration (O-A/O) biological process. All ASM3 parameters have been further estimated and calibrated, through cross validation by the model dynamic simulation procedure. Consequently, an ASM3 model was successfully established to accurately simulate the CWTP performances in removing COD and NH4-N. An optimized CWTP operation condition could be proposed reducing the operation cost from 6.2 to 5.5 €/m(3) wastewater. This study is expected to provide a useful reference for mathematic simulations of practical industrial WWTPs.

  8. Simulation and optimization of a coking wastewater biological treatment process by activated sludge models (ASM).

    PubMed

    Wu, Xiaohui; Yang, Yang; Wu, Gaoming; Mao, Juan; Zhou, Tao

    2016-01-01

    Applications of activated sludge models (ASM) in simulating industrial biological wastewater treatment plants (WWTPs) are still difficult due to refractory and complex components in influents as well as diversity in activated sludges. In this study, an ASM3 modeling study was conducted to simulate and optimize a practical coking wastewater treatment plant (CWTP). First, respirometric characterizations of the coking wastewater and CWTP biomasses were conducted to determine the specific kinetic and stoichiometric model parameters for the consecutive aeration-anoxic-aeration (O-A/O) biological process. All ASM3 parameters have been further estimated and calibrated, through cross validation by the model dynamic simulation procedure. Consequently, an ASM3 model was successfully established to accurately simulate the CWTP performances in removing COD and NH4-N. An optimized CWTP operation condition could be proposed reducing the operation cost from 6.2 to 5.5 €/m(3) wastewater. This study is expected to provide a useful reference for mathematic simulations of practical industrial WWTPs. PMID:26439861

  9. Method and apparatus for processing filling gas from a coke oven battery

    SciTech Connect

    Polenz, J.; Wagner, H.

    1981-08-11

    An improved coke oven battery and an improved method for production of coke and byproducts are provided. The filling gas escaping during the filling of the oven chambers with coal is initially rendered inert by admixing flue gas. Then the resulting gas mixture of filling gas and flue gas is withdrawn via a conduit fed with flushing liquor from the coke oven gas off-take main and is added to the raw coke oven gas after the coke oven gas off-take main. The tar and coal containing flushing liquor coming from the filling gas conduit is fed back to the coke oven gas off-take main after removal of the tar.

  10. Enhanced membrane bioreactor process without chemical cleaning.

    PubMed

    Krause, S; Zimmermann, B; Meyer-Blumenroth, U; Lamparter, W; Siembida, B; Cornel, P

    2010-01-01

    In membrane bioreactors (MBR) for wastewater treatment, the separation of activated sludge and treated water takes place by membrane filtration. Due to the small footprint and superior effluent quality, the number of membrane bioreactors used in wastewater treatment is rapidly increasing. A major challenge in this process is the fouling of the membranes which results in permeability decrease and the demand of chemical cleaning procedures. With the objective of a chemical-free process, the removal of the fouling layer by continuous physical abrasion was investigated. Therefore, particles (granules) were added to the activated sludge in order to realise a continuous abrasion of the fouling layer. During operation for more than 8 months, the membranes showed no decrease in permeability. Fluxes up to 40 L/(m(2) h) were achieved. An online turbidity measurement was installed for the effluent control and showed no change during this test period. For comparison, a reference (standard MBR process without granules) was operated which demonstrated permeability loss at lower fluxes and required chemical cleaning. Altogether with this process an operation at higher fluxes and no use of cleaning chemicals will increase the cost efficiency of the MBR-process.

  11. Combustion Simulation and Quick-freeze Observation of a Cupola-furnace Process Using a Bio-coke Fuel Based on Tea Scum

    NASA Astrophysics Data System (ADS)

    Ishii, Kazuyoshi; Murata, Hirotoshi; Kuwana, Kazunori; Mizuno, Satoru; Morita, Akihiro; Ida, Tamio

    Global environment problems have become more and more serious in recent years, and reduction of greenhouse gas emission based on Kyoto Protocol adopted at the 3rd conference of the parties of the United nations Framework Convention on Climate Change (COP3); securement of primary energy source and development of clean and renewable energy sources have been pressingly needed in consideration of the predicted depletion of fossil fuel in the future. In this study, we explore the use of a solidified biomass-derived fuel, having the maximum compressive strength of 100MPa and calorific value of 21MJ/kg, in iron-casting or iron-making processes as an alternative fuel to be mixed with coal coke. This study, carried out for internal observation using a quick-freeze technique, observed an actual working cupola furnace under the 20% alternative coal coke operation condition. After quick freeze of the cupola furnace, the solidified biomass fuel was found to inhabit near the iron-melting zone. Especially, this solidified biomass fuel smoothly changes carbonized fuel through high-density state during the operating process. On the other hand, this study tried to simulate gasification combustion under a high temperature environment instead of actual internal combustion of solidified biomass fuel. These combustion mechanisms were confirmed to be similar to diffusion-flame phenomena in general.

  12. Quantitative analysis of ammonium salts in coking industrial liquid waste treatment process based on Raman spectroscopy

    NASA Astrophysics Data System (ADS)

    Cao, Ya-Nan; Wang, Gui-Shi; Tan, Tu; Cai, Ting-Dong; Liu, Kun; Wang, Lei; Zhu, Gong-Dong; Mei, Jiao-Xu

    2016-10-01

    Quantitative analysis of ammonium salts in the process of coking industrial liquid waste treatment is successfully performed based on a compact Raman spectrometer combined with partial least square (PLS) method. Two main components (NH4SCN and (NH4)2S2O3) of the industrial mixture are investigated. During the data preprocessing, wavelet denoising and an internal standard normalization method are employed to improve the predicting ability of PLS models. Moreover, the PLS models with different characteristic bands for each component are studied to choose a best resolution. The internal and external calibration results of the validated model show a mass percentage error below 1% for both components. Finally, the repeatabilities and reproducibilities of Raman and reference titration measurements are also discussed. Project supported by the National Natural Science Foundation of China (Grant Nos. 41405022 and 61475068).

  13. Integrated coal cleaning, liquefaction, and gasification process

    DOEpatents

    Chervenak, Michael C.

    1980-01-01

    Coal is finely ground and cleaned so as to preferentially remove denser ash-containing particles along with some coal. The resulting cleaned coal portion having reduced ash content is then fed to a coal hydrogenation system for the production of desirable hydrocarbon gases and liquid products. The remaining ash-enriched coal portion is gasified to produce a synthesis gas, the ash is removed from the gasifier usually as slag, and the synthesis gas is shift converted with steam and purified to produce the high purity hydrogen needed in the coal hydrogenation system. This overall process increases the utilization of as-mined coal, reduces the problems associated with ash in the liquefaction-hydrogenation system, and permits a desirable simplification of a liquids-solids separation step otherwise required in the coal hydrogenation system.

  14. Processes forming Gas, Tar, and Coke in Cellulose Gasification from Gas-Phase Reactions of Levoglucosan as Intermediate.

    PubMed

    Fukutome, Asuka; Kawamoto, Haruo; Saka, Shiro

    2015-07-01

    The gas-phase pyrolysis of levoglucosan (LG), the major intermediate species during cellulose gasification, was studied experimentally over the temperature range of 400-900 °C. Gaseous LG did not produce any dehydration products, which include coke, furans, and aromatic substances, although these are characteristic products of the pyrolysis of molten LG. Alternatively, at >500 °C, gaseous LG produced only fragmentation products, such as noncondensable gases and condensable C1 -C3 fragments, as intermediates during noncondensable gas formation. Therefore, it was determined that secondary reactions of gaseous LG can result in the clean (tar- and coke-free) gasification of cellulose. Cooling of the remaining LG in the gas phase caused coke formation by the transition of the LG to the molten state. The molecular mechanisms that govern the gas- and molten-phase reactions of LG are discussed in terms of the acid catalyst effect of intermolecular hydrogen bonding to promote the molten-phase dehydration reactions. PMID:26099988

  15. Processes forming Gas, Tar, and Coke in Cellulose Gasification from Gas-Phase Reactions of Levoglucosan as Intermediate.

    PubMed

    Fukutome, Asuka; Kawamoto, Haruo; Saka, Shiro

    2015-07-01

    The gas-phase pyrolysis of levoglucosan (LG), the major intermediate species during cellulose gasification, was studied experimentally over the temperature range of 400-900 °C. Gaseous LG did not produce any dehydration products, which include coke, furans, and aromatic substances, although these are characteristic products of the pyrolysis of molten LG. Alternatively, at >500 °C, gaseous LG produced only fragmentation products, such as noncondensable gases and condensable C1 -C3 fragments, as intermediates during noncondensable gas formation. Therefore, it was determined that secondary reactions of gaseous LG can result in the clean (tar- and coke-free) gasification of cellulose. Cooling of the remaining LG in the gas phase caused coke formation by the transition of the LG to the molten state. The molecular mechanisms that govern the gas- and molten-phase reactions of LG are discussed in terms of the acid catalyst effect of intermolecular hydrogen bonding to promote the molten-phase dehydration reactions.

  16. Laser cleaning of metal surfaces: physical processes and applications

    NASA Astrophysics Data System (ADS)

    Veiko, V. P.; Mutin, T. J.; Smirnov, V. N.; Shakhno, E. A.; Batishche, S. A.

    2008-01-01

    Physical processes occurring by laser cleaning of metal surfaces from soiling particles, coatings and near-surface oxide or corroded layer are considered. Unconventional methods of laser cleaning which promote increasing the quality and effectiveness of cleaning and solving of the problem of soiling substance gathering are proposed. Applications of these methods in a number of novel fields, such as pinholes cleaning, coatings removal, radioactive contaminated layers removal, cleaning of objects of historic and cultural heritage are considered.

  17. Effects of atamp-charging coke making on strength and high temperature thermal properties of coke.

    PubMed

    Zhang, Yaru; Bai, Jinfeng; Xu, Jun; Zhong, Xiangyun; Zhao, Zhenning; Liu, Hongchun

    2013-12-01

    The stamp-charging coke making process has some advantages of improving the operation environment, decreasing fugitive emission, higher gas collection efficiency as well as less environmental pollution. This article describes the different structure strength and high temperature thermal properties of 4 different types of coke manufactured using a conventional coking process and the stamp-charging coke making process. The 4 kinds of cokes were prepared from the mixture of five feed coals blended by the petrography blending method. The results showed that the structure strength indices of coke prepared using the stamp-charging coke method increase sharply. In contrast with conventional coking process, the stamp-charging process improved the coke strength after reaction but had little impact on the coke reactivity index.

  18. Aqueous cleaning and verification processes for precision cleaning of small parts

    NASA Technical Reports Server (NTRS)

    Allen, Gale J.; Fishell, Kenneth A.

    1995-01-01

    The NASA Kennedy Space Center (KSC) Materials Science Laboratory (MSL) has developed a totally aqueous process for precision cleaning and verification of small components. In 1990 the Precision Cleaning Facility at KSC used approximately 228,000 kg (500,000 lbs) of chlorofluorocarbon (CFC) 113 in the cleaning operations. It is estimated that current CFC 113 usage has been reduced by 75 percent and it is projected that a 90 percent reduction will be achieved by the end of calendar year 1994. The cleaning process developed utilizes aqueous degreasers, aqueous surfactants, and ultrasonics in the cleaning operation and an aqueous surfactant, ultrasonics, and Total Organic Carbon Analyzer (TOCA) in the nonvolatile residue (NVR) and particulate analysis for verification of cleanliness. The cleaning and verification process is presented in its entirety, with comparison to the CFC 113 cleaning and verification process, including economic and labor costs/savings.

  19. Asphalt coking method

    SciTech Connect

    Bonilla, J.A.; Elliott, J.D.

    1987-08-11

    A process is described for treating a heavy hydrocarbon fluid containing asphaltenes comprising: contacting the heavy hydrocarbon fluid with a solvent, wherein the solvent is light naphtha, C/sub 4/ hydrocarbons, C/sub 5/ hydrocarbons, C/sub 6/ hydrocarbons, or a mixture of any of light naphtha and C/sub 4/, C/sub 5/ and C/sub 6/ hydrocarbons, to obtain an asphalt mix, containing asphalt and the solvent, and deasphalted oil mix, containing deasphalted oil and the solvent; feeding the asphalt mix to a delayed coking process to form coke, wherein the asphalt mix is heated by passing the asphalt mix through conduit means in a heater in the delayed coking process. The flow of the asphalt mix through the conduit means is assisted by vaporization in the heater of the solvent in the asphalt mix, and the asphalt mix includes sufficient solvent to provide a residence time of the asphalt mix in the heater adequate for heating the asphalt mix for coking while reducing the formation of coke in the heater; separating the solvent in the deasphalted oil mix from the deasphalted oil mix to yield deasphalted oil; and recovering the deasphalted oil, bypassing the delayed coking process.

  20. Development and Testing of the Advanced CHP System Utilizing the Off-Gas from the Innovative Green Coke Calcining Process in Fluidized Bed

    SciTech Connect

    Chudnovsky, Yaroslav; Kozlov, Aleksandr

    2013-08-15

    Green petroleum coke (GPC) is an oil refining byproduct that can be used directly as a solid fuel or as a feedstock for the production of calcined petroleum coke. GPC contains a high amount of volatiles and sulfur. During the calcination process, the GPC is heated to remove the volatiles and sulfur to produce purified calcined coke, which is used in the production of graphite, electrodes, metal carburizers, and other carbon products. Currently, more than 80% of calcined coke is produced in rotary kilns or rotary hearth furnaces. These technologies provide partial heat utilization of the calcined coke to increase efficiency of the calcination process, but they also share some operating disadvantages. However, coke calcination in an electrothermal fluidized bed (EFB) opens up a number of potential benefits for the production enhancement, while reducing the capital and operating costs. The increased usage of heavy crude oil in recent years has resulted in higher sulfur content in green coke produced by oil refinery process, which requires a significant increase in the calcinations temperature and in residence time. The calorific value of the process off-gas is quite substantial and can be effectively utilized as an “opportunity fuel” for combined heat and power (CHP) production to complement the energy demand. Heat recovered from the product cooling can also contribute to the overall economics of the calcination process. Preliminary estimates indicated the decrease in energy consumption by 35-50% as well as a proportional decrease in greenhouse gas emissions. As such, the efficiency improvement of the coke calcinations systems is attracting close attention of the researchers and engineers throughout the world. The developed technology is intended to accomplish the following objectives: - Reduce the energy and carbon intensity of the calcined coke production process. - Increase utilization of opportunity fuels such as industrial waste off-gas from the novel

  1. Combined fenton oxidation and biological activated carbon process for recycling of coking plant effluent.

    PubMed

    Jiang, Wen-xin; Zhang, Wei; Li, Bing-jing; Duan, Jun; Lv, Yan; Liu, Wan-dong; Ying, Wei-chi

    2011-05-15

    Fenton oxidation and coagulation-flocculation-sedimentation (CFS) were both effective in removing many organic constituents of the biotreated coking plant effluent before the final treatment in an activated carbon adsorber. Fenton oxidation broke down most persistent organic pollutants and complex cyanides present in the feed stream and caused the eventual biodegradation of the organic residues in the adsorber. The results of Fenton oxidation followed by adsorption and biodegradation in two biological activated carbon (BAC) adsorbers show that the combined treatment consistently produced a high quality final effluent of <50mg/L in COD(Cr) and <0.5mg/L in total cyanide during the 70-d study without replacing any activated carbon. The BAC function of the adsorber substantially reduced the need for replacing activated carbon making the combined Fenton oxidation-BAC treatment process a cost effective treatment process to recycle the final effluent for many beneficial reuses while meeting the much more stringent discharge limits of the future.

  2. Limitations of the removal of cyanide from coking wastewater by ozonation and by the hydrogen peroxide-ozone process.

    PubMed

    Pueyo, N; Miguel, N; Ovelleiro, J L; Ormad, M P

    2016-01-01

    The purpose of this study is to compare the efficiency of ozonation and the hydrogen peroxide-ozone process for the removal of cyanide from coking wastewater. The most efficient oxidation process is combined with coagulation-flocculation-decantation and lime-soda ash softening pretreatments. The oxidation in aqueous solution and industrial wastewater (at pH 9.5-12.3) by O3 was carried out using a range of concentration of consumed O3 from 10 to 290 mg/L. A molar ratio of H2O2/O3 from 0.1 to 5.2 with different concentrations of O3 constants was used for the H2O2-O3 process. The maximum cyanide removal obtained in coking wastewater was 90% using a mass ratio of O3/CN(-) of 9.5. Using lower concentrations of O3, cyanide is not removed and can even be generated due to the presence of other cyanide precursor organic micropollutants in the industrial matrix. The concentration of O3 is reduced to half for the same cyanide removal efficiency if the pretreatments are applied to reduce the carbonate and bicarbonate ions. The cyanide removal efficiency in coking wastewater is not improved if the O3 is combined with the H2O2. However, the preliminary cyanide removal treatment in aqueous solution showed an increase in the cyanide removal efficiency for the H2O2-O3 process.

  3. Limitations of the removal of cyanide from coking wastewater by ozonation and by the hydrogen peroxide-ozone process.

    PubMed

    Pueyo, N; Miguel, N; Ovelleiro, J L; Ormad, M P

    2016-01-01

    The purpose of this study is to compare the efficiency of ozonation and the hydrogen peroxide-ozone process for the removal of cyanide from coking wastewater. The most efficient oxidation process is combined with coagulation-flocculation-decantation and lime-soda ash softening pretreatments. The oxidation in aqueous solution and industrial wastewater (at pH 9.5-12.3) by O3 was carried out using a range of concentration of consumed O3 from 10 to 290 mg/L. A molar ratio of H2O2/O3 from 0.1 to 5.2 with different concentrations of O3 constants was used for the H2O2-O3 process. The maximum cyanide removal obtained in coking wastewater was 90% using a mass ratio of O3/CN(-) of 9.5. Using lower concentrations of O3, cyanide is not removed and can even be generated due to the presence of other cyanide precursor organic micropollutants in the industrial matrix. The concentration of O3 is reduced to half for the same cyanide removal efficiency if the pretreatments are applied to reduce the carbonate and bicarbonate ions. The cyanide removal efficiency in coking wastewater is not improved if the O3 is combined with the H2O2. However, the preliminary cyanide removal treatment in aqueous solution showed an increase in the cyanide removal efficiency for the H2O2-O3 process. PMID:27438254

  4. Development of the LICADO coal cleaning process

    SciTech Connect

    Not Available

    1990-07-31

    Development of the liquid carbon dioxide process for the cleaning of coal was performed in batch, variable volume (semi-continuous), and continuous tests. Continuous operation at feed rates up to 4.5 kg/hr (10-lb/hr) was achieved with the Continuous System. Coals tested included Upper Freeport, Pittsburgh, Illinois No. 6, and Middle Kittanning seams. Results showed that the ash and pyrite rejections agreed closely with washability data for each coal at the particle size tested (-200 mesh). A 0.91 metric ton (1-ton) per hour Proof-of-Concept Plant was conceptually designed. A 181 metric ton (200 ton) per hour and a 45 metric ton (50 ton) per hour plant were sized sufficiently to estimate costs for economic analyses. The processing costs for the 181 metric ton (200 ton) per hour and 45 metric ton (50 ton) per hour were estimated to be $18.96 per metric ton ($17.20 per ton) and $11.47 per metric ton ($10.40 per ton), respectively for these size plants. The costs for the 45 metric ton per hour plant are lower because it is assumed to be a fines recovery plant which does not require a grinding circuit of complex waste handling system.

  5. Cleaning Process Development for Metallic Additively Manufactured Parts

    NASA Technical Reports Server (NTRS)

    Tramel, Terri L.; Welker, Roger; Lowery, Niki; Mitchell, Mark

    2014-01-01

    Additive Manufacturing of metallic components for aerospace applications offers many advantages over traditional manufacturing techniques. As a new technology, many aspects of its widespread utilization remain open to investigation. Among these are the cleaning processes that can be used for post finishing of parts and measurements to verify effectiveness of the cleaning processes. Many cleaning and drying processes and measurement methods that have been used for parts manufactured using conventional techniques are candidates that may be considered for cleaning and verification of additively manufactured parts. Among these are vapor degreasing, ultrasonic immersion and spray cleaning, followed by hot air drying, vacuum baking and solvent displacement drying. Differences in porosity, density, and surface finish of additively manufactured versus conventionally manufactured parts may introduce new considerations in the selection of cleaning and drying processes or the method used to verify their effectiveness. This presentation will review the relative strengths and weaknesses of different candidate cleaning and drying processes as they may apply to additively manufactured metal parts for aerospace applications. An ultrasonic cleaning technique for exploring the cleanability of parts will be presented along with an example using additively manufactured Inconel 718 test specimens to illustrate its use. The data analysis shows that this ultrasonic cleaning approach results in a well-behaved ultrasonic cleaning/extraction behavior. That is, it does not show signs of accelerated cavitation erosion of the base material, which was later confirmed by neutron imaging. In addition, the analysis indicated that complete cleaning would be achieved by ultrasonic immersion cleaning at approximately 5 minutes, which was verified by subsequent cleaning of additional parts.

  6. Preserving EAPSM Phase and Transmission in the Clean Process

    NASA Astrophysics Data System (ADS)

    Choi, Se-Jong; Yoon, Si-Yeul; Kim, Yong-Dae; Lee, Hak-Weon; Kim, Dae-Hong; Lee, Si-Woo; Lee, Dong-Heok; Kim, Jin-Min; Choi, Sang-Soo; Jeong, Soo Hong

    2002-12-01

    The cleaning of embedded-attenuated phase shift masks (EAPSMs) is one of the most important enabling capabilities in the production of high-quality masks. Particles are commonly generated during Cr and MoSiON etching using inductively coupled plasma (ICP) tools. The cleaning process of EAPSMs requires not only the removal of particles on the phase shifting layer (MoSiON) and glass, but also the ability to leave the phase and transmission properties intact. Megasonic cleaning is a technique commonly used for removing particles on the surfaces of photomasks. However, megasonic processes employing SC-1 chemistry (specifically ammonium hydroxide) cannot be applied to a MoSiON PSM. Chemical erosion of the alkali-soluble phase shifting layer will drive phase and transmission performance outside of customer specifications. Therefore, EAPSM cleaning must balance simultaneously the complete removal of particles with the prevention physical damage. For these reasons, the cleaning process requires a high degree of control. In this paper, a new cleaning method was applied to MoSiON-based masks utilizing megasonic cleaning because it had a little change on phase and transmission. Traditional SC-1 chemistry was not used at all. Results obtained through this method showed a little change on phase and transmission. The particles on glass also can be sufficiently removed using megasonic process with the dilute SC-1 chemistry. The cleaning technique for the fabrication of EAPSMs with no variation in phase and transmission after the cleaning process will be presented.

  7. Trends in the automation of coke production

    SciTech Connect

    R.I. Rudyka; Y.E. Zingerman; K.G. Lavrov

    2009-07-15

    Up-to-date mathematical methods, such as correlation analysis and expert systems, are employed in creating a model of the coking process. Automatic coking-control systems developed by Giprokoks rule out human error. At an existing coke battery, after introducing automatic control, the heating-gas consumption is reduced by {>=}5%.

  8. EUV mask surface cleaning effects on lithography process performance

    SciTech Connect

    George, Simi; Baclea-an, Lorie Mae; Naulleau, Patrick; Chen, Robert J.; Liang, Ted

    2010-06-18

    The reflective, multilayer based, mask architectures for extreme ultraviolet (EUV) lithography are highly susceptible to surface oxidation and contamination. As a result, EUV masks are expected to undergo cleaning processes in order to maintain the lifetimes necessary for high volume manufacturing. For this study, the impact of repetitive cleaning of EUV masks on imaging performance was evaluated. Two, high quality industry standard, EUV masks are used for this study with one of the masks undergoing repeated cleaning and the other one kept as a reference. Lithographic performance, in terms of process window analysis and line edge roughness, was monitored after every two cleans and compared to the reference mask performance. After 8x clean, minimal degradation is observed. The cleaning cycles will be continued until significant loss imaging fidelity is found.

  9. Preliminary Results of Cleaning Process for Lubricant Contamination

    SciTech Connect

    Eisenmann, D.; Brasche, L.; Lopez, R.

    2006-03-06

    Fluorescent penetrant inspection (FPI) is widely used for aviation and other components for surface-breaking crack detection. As with all inspection methods, adherence to the process parameters is critical to the successful detection of defects. Prior to FPI, components are cleaned using a variety of cleaning methods which are selected based on the alloy and the soil types which must be removed. It is also important that the cleaning process not adversely affect the FPI process. There are a variety of lubricants and surface coatings used in the aviation industry which must be removed prior to FPI. To assess the effectiveness of typical cleaning processes on removal of these contaminants, a study was initiated at an airline overhaul facility. Initial results of the cleaning study for lubricant contamination in nickel, titanium and aluminum alloys will be presented.

  10. Biological removal of antiandrogenic activity in gray wastewater and coking wastewater by membrane reactor process.

    PubMed

    Ma, Dehua; Chen, Lujun; Liu, Cong; Bao, Chenjun; Liu, Rui

    2015-07-01

    A recombinant human androgen receptor yeast assay was applied to investigate the occurrence of antiandrogens as well as the mechanism for their removal during gray wastewater and coking wastewater treatment. The membrane reactor (MBR) system for gray wastewater treatment could remove 88.0% of antiandrogenic activity exerted by weakly polar extracts and 97.3% of that by moderately strong polar extracts, but only 32.5% of that contributed by strong polar extracts. Biodegradation by microorganisms in the MBR contributed to 95.9% of the total removal. After the treatment, the concentration of antiandrogenic activity in the effluent was still 1.05 μg flutamide equivalence (FEQ)/L, 36.2% of which was due to strong polar extracts. In the anaerobic reactor, anoxic reactor, and membrane reactor system for coking wastewater treatment, the antiandrogenic activity of raw coking wastewater was 78.6 mg FEQ/L, and the effluent of the treatment system had only 0.34 mg FEQ/L. The antiandrogenic activity mainly existed in the medium strong polar and strong polar extracts. Biodegradation by microorganisms contributed to at least 89.2% of the total antiandrogenic activity removal in the system. Biodegradation was the main removal mechanism of antiandrogenic activity in both the wastewater treatment systems.

  11. ENHANCED CHEMICAL CLEANING: A NEW PROCESS FOR CHEMICALLY CLEANING SAVANNAH RIVER WASTE TANKS

    SciTech Connect

    Ketusky, E; Neil Davis, N; Renee Spires, R

    2008-01-17

    The Savannah River Site (SRS) has 49 high level waste (HLW) tanks that must be emptied, cleaned, and closed as required by the Federal Facilities Agreement. The current method of chemical cleaning uses several hundred thousand gallons per tank of 8 weight percent (wt%) oxalic acid to partially dissolve and suspend residual waste and corrosion products such that the waste can be pumped out of the tank. This adds a significant quantity of sodium oxalate to the tanks and, if multiple tanks are cleaned, renders the waste incompatible with the downstream processing. Tank space is also insufficient to store this stream given the large number of tanks to be cleaned. Therefore, a search for a new cleaning process was initiated utilizing the TRIZ literature search approach, and Chemical Oxidation Reduction Decontamination--Ultraviolet (CORD-UV), a mature technology currently used for decontamination and cleaning of commercial nuclear reactor primary cooling water loops, was identified. CORD-UV utilizes oxalic acid for sludge dissolution, but then decomposes the oxalic acid to carbon dioxide and water by UV treatment outside the system being treated. This allows reprecipitation and subsequent deposition of the sludge into a selected container without adding significant volume to that container, and without adding any new chemicals that would impact downstream treatment processes. Bench top and demonstration loop measurements on SRS tank sludge stimulant demonstrated the feasibility of applying CORD-UV for enhanced chemical cleaning of SRS HLW tanks.

  12. Coke oven emissions

    Integrated Risk Information System (IRIS)

    Coke oven emissions ; CASRN NA Human health assessment information on a chemical substance is included in the IRIS database only after a comprehensive review of toxicity data , as outlined in the IRIS assessment development process . Sections I ( Health Hazard Assessments for Noncarcinogenic Effects

  13. Transport and preparation of coke for the blast furnace

    SciTech Connect

    Kotov, A.P.; Ulakhovich, V.A.; Solodkov, V.I.; Mishin, E.N.; Chuparev, E.F.; Veshchezerov, M.M.; Shkodkin, K.K.

    1982-01-01

    In order to develop specifications for coke qualaity for large blast furnaces and measures matching the coke quality to the blast furnace volume, a series of investigations were conducted on the change in the physical and mechanical properties of coke in the process of its transport to the blast furnace, with a comparative evalution of the individual coke fractions. It was determined that the 60-40 and 80-60 mm coke classes were most suitable for blast furnace smelting. The 40-25 mm coke fraction is inferior in its physical and mechanical properties to these classes, but preferable to the over 80 mm coke. (JMT)

  14. Determination of electrical resistivity of dry coke beds

    SciTech Connect

    Eidem, P.A.; Tangstad, M.; Bakken, J.A.

    2008-02-15

    The electrical resistivity of the coke bed is of great importance when producing FeMn, SiMn, and FeCr in a submerged arc furnace. In these processes, a coke bed is situated below and around the electrode tip and consists of metallurgical coke, slag, gas, and metal droplets. Since the basic mechanisms determining the electrical resistivity of a coke bed is not yet fully understood, this investigation is focused on the resistivity of dry coke beds consisting of different carbonaceous materials, i.e., coke beds containing no slag or metal. A method that reliably compares the electrical bulk resistivity of different metallurgical cokes at 1500{sup o} C to 1600{sup o}C is developed. The apparatus is dimensioned for industrial sized materials, and the electrical resistivity of anthracite, charcoal, petroleum coke, and metallurgical coke has been measured. The resistivity at high temperatures of the Magnitogorsk coke, which has the highest resistivity of the metallurgical cokes investigated, is twice the resistivity of the Corus coke, which has the lowest electrical resistivity. Zdzieszowice and SSAB coke sort in between with decreasing resistivities in the respective order. The electrical resistivity of anthracite, charcoal, and petroleum coke is generally higher than the resistivity of the metallurgical cokes, ranging from about two to about eight times the resistivity of the Corus coke at 1450{sup o}C. The general trend is that the bulk resistivity of carbon materials decreases with increasing temperature and increasing particle size.

  15. Nitrogen balance and transformation in the nitrification process of coking wastewater and the influence on nitrification kinetics.

    PubMed

    Shan, Mingjun; Zhang, Yan; Kou, Lihong

    2014-01-01

    This paper describes the total nitrogen balance, and the direction and degree of nitrogen transformation during the nitrification process of coking wastewater. According to the actual nitrification process, the conventional nitrification kinetic equation was amended. After 48 h of nitrification, the total nitrogen content remained almost the same with error less than 0.6%. The total removal efficiency of NH4(+)-N was 91.1%, in which blow-off, producing cells and transforming to nitrate nitrogen accounted for 1.1, 17.8 and 72.2% respectively. Considering the influences of NH4(+)-N blow-off and conversion from cyanide, thiocyanide and organic nitrogen, the nitrification kinetic equation was amended as μ'=0.82·S/(0.48+S).

  16. Theoretical Investigation of the Process of Steam-Oxygen Gasification of Coke-Ash Particles in a Fluidized Bed Under Pressure

    NASA Astrophysics Data System (ADS)

    Rokhman, B. B.

    2015-03-01

    The problem on the evolution of the state of an ensemble of reacting coke-ash particles in a fluidized-bed gas generator is considered. A kinetic equation for the distribution function of particles within small ranges of carbon concentration variation for the stages of surface and bulk reaction has been constructed and integrated. Boundary conditions ("matching" conditions) at the boundaries between these ranges are formulated. The influence of the granulometric composition of the starting coal, height, porosity, and of the bed temperature on the process of steam-oxygen gasification of coke-ash particles of individual sorts of fuel and of a binary coal mixture has been investigated.

  17. Treatment of coke-oven wastewater with the powdered activated carbon-contact stabilization activated sludge process. Final report

    SciTech Connect

    Suidan, M.T.; Deady, M.A.; Gee, C.S.

    1983-11-01

    The objective of the study was to determine optimum parameters for the operation of an innovative process train used in the treatment of coke-over wastewater. The treatment process train consisted of a contact-stabilization activated sludge system with powdered activated carbon (PAC) addition, followed by activated sludge nitrification, followed by denitrification in an anoxic filter. The control and operating parameters evaluated during the study were: (a) the average mixed-liquor PAC concentration maintained in the contact-stabilization system, (b) the solids retention time practiced in the contact-stabilization system, and (c) the hydraulic detention time maintained in the contact aeration tank. Three identical treatement process trains were constructed and employed in this study. The coke-oven wastewater used for this investigation was fed to the treatment units at 30% strength. The first part of the study was devoted to determining the interactions between the mixed liquor PAC concentration and the solids retention time in the contact-stabilization tanks. Results showed that optimum overall system performance is attainable when the highest sludge age (30 day) and highest mixed liquor PAC concentration were practiced. During the second phase of the study, all three systems were operated at a 30 day solids retention time while different detention times of 1, 2/3 and 1/3 day were evaluated in the contact tank. PAC addition rates were maintained at the former levels and, consequently, reduced contact times entailed higher mixed liquor carbon concentrations. Once again, the system receiving the highest PAC addition rate of PAC exhibited the best overall performance. This system exhibited no deterioration in process performance as a result of decreased contact detention time. 72 references, 41 figures, 24 tables.

  18. Enhanced Chemical Cleaning: A New Process for Chemically Cleaning Savannah River Waste Tanks

    SciTech Connect

    Ketusky, Edward; Spires, Renee; Davis, Neil

    2009-02-11

    At the Savannah River Site (SRS) there are 49 High Level Waste (HLW) tanks that eventually must be emptied, cleaned, and closed. The current method of chemically cleaning SRS HLW tanks, commonly referred to as Bulk Oxalic Acid Cleaning (BOAC), requires about a half million liters (130,000 gallons) of 8 weight percent (wt%) oxalic acid to clean a single tank. During the cleaning, the oxalic acid acts as the solvent to digest sludge solids and insoluble salt solids, such that they can be suspended and pumped out of the tank. Because of the volume and concentration of acid used, a significant quantity of oxalate is added to the HLW process. This added oxalate significantly impacts downstream processing. In addition to the oxalate, the volume of liquid added competes for the limited available tank space. A search, therefore, was initiated for a new cleaning process. Using TRIZ (Teoriya Resheniya Izobretatelskikh Zadatch or roughly translated as the Theory of Inventive Problem Solving), Chemical Oxidation Reduction Decontamination with Ultraviolet Light (CORD-UV{reg_sign}), a mature technology used in the commercial nuclear power industry was identified as an alternate technology. Similar to BOAC, CORD-UV{reg_sign} also uses oxalic acid as the solvent to dissolve the metal (hydr)oxide solids. CORD-UV{reg_sign} is different, however, since it uses photo-oxidation (via peroxide/UV or ozone/UV to form hydroxyl radicals) to decompose the spent oxalate into carbon dioxide and water. Since the oxalate is decomposed and off-gassed, CORD-UV{reg_sign} would not have the negative downstream oxalate process impacts of BOAC. With the oxalate destruction occurring physically outside the HLW tank, re-precipitation and transfer of the solids, as well as regeneration of the cleaning solution can be performed without adding additional solids, or a significant volume of liquid to the process. With a draft of the pre-conceptual Enhanced Chemical Cleaning (ECC) flowsheet, taking full

  19. Novel acid-free cleaning process for mask blanks

    NASA Astrophysics Data System (ADS)

    Koster, Harald; Branz, Karsten; Dietze, Uwe; Dress, Peter; Hess, Guenter

    2005-06-01

    Knowledge of particle removal during the mask cleaning was transferred to the blank cleaning and vice versa. The experiments are focusing on a variety of blank substrates (glass substrates, chrome on glass blanks and phase shift mask blanks substrates). The principal equipment concept and the process optimization strategies for cleaning of those different kinds of blank substrates are presented. With a fixed process flow, including UV-treatment, Fulljet and MegaSonic treatment, Rinse and Dry, process parameters are varied to define the optimum process conditions. Criteria for an optimum process are particle removal efficiency in general and optical integrity for phase shift mask blanks in particular. The particle removal efficiency for all investigated blank types is within a range of 96-100%. Especially for Ta/SiO2 phase shift mask blanks we demonstrate that during the cleaning process the optical properties only change by 0.07° phase loss and 0.01% transmission loss per cleaning cycle, respectively.

  20. K2CO3 catalysis on the reactivity of top charged coke and stamp charged coke

    NASA Astrophysics Data System (ADS)

    Pang, Qing-hai; Zhang, Jian-liang; Qi, Cheng-lin; Ma, Chao; Kong, De-wen; Mao, Rui

    2013-01-01

    The catalysis of K2CO3 on the reactivity of top charged coke and stamp charged coke from Pansteel in China was studied. The coke reaction index of the stamp charged coke was 1%-2% higher than that of the top charged coke. Under the catalysis of K2CO3, the coke reaction index of both cokes approximately increased by 4%, 6%, 10% and 6% at 900, 1000, 1100 and 1200°C, respectively. The reactivity of the K-enriched stamp charged coke was 1%-2% higher than that of the K-enriched top charged coke below 1100°C. However, only negligible differences were found in the temperature zone between 1100 and 1200°C. Scanning electron microscopy images illustrated that pores in the top charged coke were smaller and equally distributed, while relatively more big pores exist non-homogenously in stamp charged coke. Due to the different processes in production, the stamp charged coke was more porous and most of the pores tended to be applanate. Cracks were observed in the microstructure of the stamp charged coke during the carbon solution reaction, implying the inferior quality of the stamp charged coke to the top charged coke at high temperature. Diffusion of K during the carbon solution reaction was studied by the energy dispersive spectrometry. It is found that K gradually spreads into the center of lumpy coke with the rising of temperature and is equally distributed on the edges of pores at 1200°C. Besides, oxidation reactions of functional groups become faster with the catalysis of K.content

  1. Characteristics of coking coal burnout

    SciTech Connect

    Nakamura, M.; Bailey, J.G.

    1996-12-31

    An attempt was made to clarify the characteristics of coking coal burnout by the morphological analysis of char and fly ash samples. Laboratory-scale combustion testing, simulating an ignition process, was carried out for three kinds of coal (two coking coals and one non-coking coal for reference), and sampled chars were analyzed for size, shape and type by image analysis. The full combustion process was examined in industrial-scale combustion testing for the same kinds of coal. Char sampled at the burner outlet and fly ash at the furnace exit were also analyzed. The difference between the char type, swelling properties, agglomeration, anisotropy and carbon burnout were compared at laboratory scale and at industrial scale. As a result, it was found that coking coals produced chars with relatively thicker walls, which mainly impeded char burnout, especially for low volatile coals.

  2. Physico-chemical characterization of products from vacuum oil under delayed coking process by infrared spectroscopy and chemometrics methods

    NASA Astrophysics Data System (ADS)

    Meléndez, L. V.; Cabanzo, R.; Mejía-Ospino, E.; Guzmán, A.

    2016-02-01

    Eight vacuum residues and their delayed coking liquids products from Colombian crude were study by infrared spectroscopy with attenuated total reflectance (FTIR-ATR) and principal component analysis (PCA). For the samples the structural parameters of aromaticity factor (fa), alifaticity (A2500-3100cm-1), aromatic condensation degree (GCA), length of aliphatic chains (LCA) and aliphatic chain length associated with aromatic (LACAR) were determined through the development of a methodology, which includes the previous processing of spectroscopy data, identifying the regions in the IR spectra of greatest variance using PCA and molecules patterns. The parameters were compared with the results obtained from proton magnetic resonance (1H-NMR) and 13C-NMR. The results showed the influence and correlation of structural parameters with some physicochemical properties such as API gravity, weight percent sulphur (% S) and Conradson carbon content (% CCR)

  3. Update-processing steam generator cleaning solvent at Palo Verde

    SciTech Connect

    Peters, G.

    1996-10-01

    Framatome Technologies Inc.(FTI) recently completed the steam generator chemical cleanings at the Palo Verde Nuclear Generating Station Units 1, 2 and 3. Over 500,000 gallons of low-level radioactive solvents were generated during these cleanings and were processed on-site. Chemical cleaning solutions containing high concentrations of organic chelating wastes are difficult to reduce in volume using standard technologies. The process that was ultimately used at Palo Verde involved three distinct processing steps: The evaporation step was conducted using FTI`s submerged combustion evaporator (SCE) that has also been successfully used at Arkansas Nuclear One - Unit 1, Three Mile Island - Unit 1, and Oconee on similar waste. The polishing step of the distillate used ultrafiltration (UF) and reverse osmosis (RO) technology that was also used extensively by Ontario Hydro to assist in their processing of chemical cleaning solvent. This technology, equipment, and operations personnel were provided by Zenon Environmental, Inc. The concentrate from the evaporator was absorbed with a special {open_quotes}peat moss{close_quotes} based media that allowed it to be shipped and buried at the Environcare of Utah facility. This is the first time that this absorption media or burial site has been used for chemical cleaning solvent.

  4. SCIENCE AND TECHNOLOGY OF CLEAN PROCESSING [EDITORIAL

    EPA Science Inventory

    Cleaner production methods, pollution prevention, and industrial ecology are the focuses of several journals in circulation. Aspects of cleaner products and processes are also implicitly covered in many established scientific and engineering journals. This journal has two main o...

  5. Regeneration of coked catalysts: The effect of aging upon the characteristics of the coke deposits

    SciTech Connect

    Royo, C.; Ibarra, J.V.; Monzon, A.; Santamaria, J. . Dept. de Ingenieria Quimica y Tecnologias del Medio Ambiente)

    1994-11-01

    The effect of aging in nitrogen upon the regeneration characteristics of the coke deposits on chromia-alumina catalysts has been investigated. To this end, the coked catalysts have been subjected to various treatments in nitrogen, and the chemical composition and reactivity of the deposits have been investigated. The results show that the process of aging in nitrogen gives rise to significant changes in both the composition and reactivity of the coke deposits, due to the stripping of the coke fractions with a higher volatility. This obviously has important consequences upon the subsequent regeneration, which are also discussed and tested in regeneration experiments using coked catalyst of different ages.

  6. Alternative, Green Processes for the Precision Cleaning of Aerospace Hardware

    NASA Technical Reports Server (NTRS)

    Maloney, Phillip R.; Grandelli, Heather Eilenfield; Devor, Robert; Hintze, Paul E.; Loftin, Kathleen B.; Tomlin, Douglas J.

    2014-01-01

    Precision cleaning is necessary to ensure the proper functioning of aerospace hardware, particularly those systems that come in contact with liquid oxygen or hypergolic fuels. Components that have not been cleaned to the appropriate levels may experience problems ranging from impaired performance to catastrophic failure. Traditionally, this has been achieved using various halogenated solvents. However, as information on the toxicological and/or environmental impacts of each came to light, they were subsequently regulated out of use. The solvent currently used in Kennedy Space Center (KSC) precision cleaning operations is Vertrel MCA. Environmental sampling at KSC indicates that continued use of this or similar solvents may lead to high remediation costs that must be borne by the Program for years to come. In response to this problem, the Green Solvents Project seeks to develop state-of-the-art, green technologies designed to meet KSCs precision cleaning needs.Initially, 23 solvents were identified as potential replacements for the current Vertrel MCA-based process. Highly halogenated solvents were deliberately omitted since historical precedents indicate that as the long-term consequences of these solvents become known, they will eventually be regulated out of practical use, often with significant financial burdens for the user. Three solvent-less cleaning processes (plasma, supercritical carbon dioxide, and carbon dioxide snow) were also chosen since they produce essentially no waste stream. Next, experimental and analytical procedures were developed to compare the relative effectiveness of these solvents and technologies to the current KSC standard of Vertrel MCA. Individually numbered Swagelok fittings were used to represent the hardware in the cleaning process. First, the fittings were cleaned using Vertrel MCA in order to determine their true cleaned mass. Next, the fittings were dipped into stock solutions of five commonly encountered contaminants and were

  7. Coke dust enhances coke plant wastewater treatment.

    PubMed

    Burmistrz, Piotr; Rozwadowski, Andrzej; Burmistrz, Michał; Karcz, Aleksander

    2014-12-01

    Coke plant wastewater contain many toxic pollutants. Despite physico-chemical and biological treatment this specific type of wastewater has a significant impact on environment and human health. This article presents results of research on industrial adsorptive coke plant wastewater treatment. As a sorbent the coke dust, dozen times less expensive than pulverized activated carbon, was used. Treatment was conducted in three scenarios: adsorptive after full treatment with coke dust at 15 g L(-1), biological treatment enhanced with coke dust at 0.3-0.5 g L(-1) and addition of coke dust at 0.3 g L(-1) prior to the biological treatment. The enhanced biological treatment proved the most effective. It allowed additional removal of 147-178 mg COD kg(-1) of coke dust.

  8. Contamination detection NDE for cleaning process inspection

    NASA Technical Reports Server (NTRS)

    Marinelli, W. J.; Dicristina, V.; Sonnenfroh, D.; Blair, D.

    1995-01-01

    In the joining of multilayer materials, and in welding, the cleanliness of the joining surface may play a large role in the quality of the resulting bond. No non-intrusive techniques are currently available for the rapid measurement of contamination on large or irregularly shaped structures prior to the joining process. An innovative technique for the measurement of contaminant levels in these structures using laser based imaging is presented. The approach uses an ultraviolet excimer laser to illuminate large and/or irregular surface areas. The UV light induces fluorescence and is scattered from the contaminants. The illuminated area is viewed by an image-intensified CCD (charge coupled device) camera interfaced to a PC-based computer. The camera measures the fluorescence and/or scattering from the contaminants for comparison with established standards. Single shot measurements of contamination levels are possible. Hence, the technique may be used for on-line NDE testing during manufacturing processes.

  9. Photomask cleaning process improvement to minimize ArF haze

    NASA Astrophysics Data System (ADS)

    Graham, Michael; McDonald, Andrew

    2008-04-01

    Growth of "haze" defects on photomasks exposed in ArF lithography is recognized as a serious problem. Haze defects that have grown to detectable sizes can be analysed in situ by techniques such as EDX or Raman, but to analyze at the photomask manufacturing stage requires extraction of residues by solution in DI water. The effect of extraction conditions, including surface area and material, water volume, time, and temperature, has been studied. A standard method to compare residual ion levels is proposed. Various methods for reducing residual ion levels from the photomask cleaning process have been published. These include SPM reduction, oxygen plasma, SC1 dilution, Megasonic agitation, hot rinse, UV exposure, thermal bake, ozone water, ozone gas, and hydrogenated water. Critical parameters for the cleaning process, besides residual ion levels and contamination removal efficiency, include CD shift, AR/chrome damage, scatter bar damage, and on phase shift masks, the change in phase and transmission. An optimized process combining conventional and novel techniques is described. Data is presented to show the importance of controlling all resist strip and clean processes, not just the final clean. It has achieved sulphate levels of 0.2ng/cm2 (well below the critical level for haze growth), as well as improved results for the other critical parameters. This process has been demonstrated to allow ArF exposure of large numbers of wafers without the appearance of haze defects.

  10. Process for gas cleaning with reclaimed water

    SciTech Connect

    Estabrook, L.E.; Marion, C.P.; Richter, G.N.

    1980-06-03

    Dispersions comprising of water and particulate solids i.e. carbon and ash are produced in at least one gas cooling or scrubbing zone by quench cooling or scrubbing, or both the raw gas stream from a partial oxidation gas generator with water. Advantageously, the water may be reclaimed by this process. In one embodiment, the carbon-water dispersion containing any ash is mixed with a liquid organic extractant and a liquid aqueous emulsion. The emulsion breaks up, and in a decanting operation a carbon-extractant-water dispersion containing gaseous impurities separates out and floats on a dilute bottoms water layer containing gaseous impurities and some solids. The carbon extractant-water dispersion is mixed with a heavy liquid hydrocarbon and introduced into a distillation column. The overhead from the distillation column is cooled and separated in a separation vessel into an upper layer of liquid organic extractant, an intermediate layer of aqueous emulsion, a bottom layer of water, and an overhead stream of uncondensed gaseous impurities if any. The liquid aqueous emulsion and the liquid extractant are recycled to the decanting operation. The water layer from the separation vessel and the bottoms water from the decanting operation are separately introduced into a flash column where the water is reclaimed. The flash column includes at least one stripping plate and two chambers at the bottom separated by a weir. The overhead from the flash column is cooled below the dew point and is introduced into said separation vessel. In another scheme, the emulsion is mixed with the bottoms water from the decanting operation and fed to a flash column for reclaiming water. Alternately, the aqueous emulsion is broken-up into water and liquid hydrocarbon by heating.

  11. Technology for processing ammonium rhodanide of coking plants into high-purity ammonium thiocyanate and thiourea

    SciTech Connect

    Urakaev, F.K.

    2009-04-15

    The regularities of the reversible reaction of isomerization of ammonium thiocyanate (NH{sub 4}NCS) into thiourea (NH{sub 2}){sub 2}CS, and the reverse reaction, were analyzed. An ecologically clean and highly efficient method for the extraction, purification, separation, and production of isomers from the coal byproduct ammonium thiocyanate was developed based on the measured volatilities of NH{sub 4}NCS and (NH{sub 2}){sub 2}CS.

  12. NATO/CCMS PILOT STUDY - CLEAN PRODUCTS AND PROCESSES

    EPA Science Inventory

    The proposed objective of the NATO/CCMS Pilot on clean products and processes is to facilitate further gains in pollution prevention, waste minimization, and design for the environment. It is anticipated that the free exchange of knowledge, experience, data, and models will fost...

  13. Characterization of the cleaning process on a transferred graphene

    SciTech Connect

    Huang, Li-Wei; Chang, Cheng-Kai; Chien, Fan-Ching; Chen, Kuei-Hsien; Chen, Peilin; Chen, Fu-Rong; Chang, Chia-Seng

    2014-09-01

    Intrinsic graphene possesses many outstanding physical and chemical properties, but their full explorations are often hindered by the effects of substrate and/or contamination. The authors employ the ultrahigh vacuum transmission electron microscopy equipped with a residual gas analyzer to in-situ characterize an effective decontamination process on a suspended graphene. Raman spectroscopic spectra further verify the cleanness of the resultant graphene membrane. The authors also present two contrasting growth morphologies of copper nanoparticles obtained on both clean and unclean graphene surfaces and show that the intrinsic growth dynamics can only manifest on the surface without contaminations.

  14. Innovative technologies on fuel assemblies cleaning for sodium fast reactors: First considerations on cleaning process

    SciTech Connect

    Simon, N.; Lorcet, H.; Beauchamp, F.; Guigues, E.; Lovera, P.; Fleche, J. L.; Lacroix, M.; Carra, O.; Prele, G.

    2012-07-01

    Within the framework of Sodium Fast Reactor development, innovative fuel assembly cleaning operations are investigated to meet the GEN IV goals of safety and of process development. One of the challenges is to mitigate the Sodium Water Reaction currently used in these processes. The potential applications of aqueous solutions of mineral salts (including the possibility of using redox chemical reactions) to mitigate the Sodium Water Reaction are considered in a first part and a new experimental bench, dedicated to this study, is described. Anhydrous alternative options based on Na/CO{sub 2} interaction are also presented. Then, in a second part, a functional study conducted on the cleaning pit is proposed. Based on experimental feedback, some calculations are carried out to estimate the sodium inventory on the fuel elements, and physical methods like hot inert gas sweeping to reduce this inventory are also presented. Finally, the implementation of these innovative solutions in cleaning pits is studied in regard to the expected performances. (authors)

  15. Northwestern University Facility for Clean Catalytic Process Research

    SciTech Connect

    Marks, Tobin Jay

    2013-05-08

    Northwestern University with DOE support created a Facility for Clean Catalytic Process Research. This facility is designed to further strengthen our already strong catalysis research capabilities and thus to address these National challenges. Thus, state-of-the art instrumentation and experimentation facility was commissioned to add far greater breadth, depth, and throughput to our ability to invent, test, and understand catalysts and catalytic processes, hence to improve them via knowledge-based design and evaluation approaches.

  16. Cocaine (Coke, Crack) Facts

    MedlinePlus

    ... That People Abuse » Cocaine (Coke, Crack) Facts Cocaine (Coke, Crack) Facts Listen Cocaine is a white ... Version Download "My life was built around getting cocaine and getting high." Stacey is recovering from her ...

  17. Properties of Spent Active Coke Particles Analysed via Comminution in Spouted Bed

    PubMed Central

    Buczek, Bronislaw

    2013-01-01

    Samples of active coke, fresh and spent after cleaning flue gases from communal waste incinerators, were investigated. The outer layers of both coke particles were separately removed by comminution in a spouted bed. The samples of both active cokes were analysed by means of densities, mercury porosimetry, and adsorption technique. Remaining cores were examined to determine the degree of consumption of coke by the sorption of hazardous emissions (SO2, HCl, and heavy metals) through its bed. Differences in contamination levels within the porous structure of the particles were estimated. The study demonstrated the effectiveness of commercial active coke in the cleaning of flue gases. PMID:24459454

  18. Advanced hot gas cleaning system for coal gasification processes

    NASA Astrophysics Data System (ADS)

    Newby, R. A.; Bannister, R. L.

    1994-04-01

    The United States electric industry is entering a period where growth and the aging of existing plants will mandate a decision on whether to repower, add capacity, or do both. The power generation cycle of choice, today, is the combined cycle that utilizes the Brayton and Rankine cycles. The combustion turbine in a combined cycle can be used in a repowering mode or in a greenfield plant installation. Today's fuel of choice for new combined cycle power generation is natural gas. However, due to a 300-year supply of coal within the United States, the fuel of the future will include coal. Westinghouse has supported the development of coal-fueled gas turbine technology over the past thirty years. Working with the U.S. Department of Energy and other organizations, Westinghouse is actively pursuing the development and commercialization of several coal-fueled processes. To protect the combustion turbine and environment from emissions generated during coal conversion (gasification/combustion) a gas cleanup system must be used. This paper reports on the status of fuel gas cleaning technology and describes the Westinghouse approach to developing an advanced hot gas cleaning system that contains component systems that remove particulate, sulfur, and alkali vapors. The basic process uses ceramic barrier filters for multiple cleaning functions.

  19. Development of the chemical and electrochemical coal cleaning (CECC) process

    SciTech Connect

    Yoon, Roe-Hoan; Basilio, C.I.

    1992-05-01

    The Chemical and Electrochemical Coal Cleaning (CECC) process developed at Virginia Polytechnic Institute and State University was studied further in this project. This process offers a new method of physically cleaning both low- and high-rank coals without requiring fine grinding. The CECC process is based on liberating mineral matter from coal by osmotic pressure. The majority of the work was conducted on Middle Wyodak, Pittsburgh No. 8 and Elkhorn No. 3 coals. The coal samples were characterized for a variety of physical and chemical properties. Parametric studies were then conducted to identify the important operating parameters and to establish the optimum conditions. In addition, fundamental mechanisms of the process were studied, including mineral matter liberation, kinetics of mineral matter and pyrite dissolution, ferric ion regeneration schemes and alternative methods of separating the cleaned coal from the liberated mineral matter. The information gathered from the parametric and fundamental studies was used in the design, construction and testing of a bench-scale continuous CECC unit. Using this unit, the ash content of a Middle Wyodak coal was reduced from 6.96 to 1.61% at a 2 lbs/hr throughput. With an Elkhorn No. 3 sample, the ash content was reduced from 9.43 to 1.8%, while the sulfur content was reduced from 1.57 to 0.9%. The mass balance and liberation studies showed that liberation played a more dominant role than the chemical dissolution in removing mineral matter and inorganic sulfur from the different bituminous coals tested. However, the opposite was found to be the case for the Wyodak coal since this coal contained a significant amount of acid-soluble minerals.

  20. [Emission and source characterization of monoaromatic hydrocarbons from coke production].

    PubMed

    He, Qiu-Sheng; Wang, Xin-Ming; Sheng, Guo-Ying; Fu, Jia-Mo

    2005-09-01

    Monoaromatic hydrocarbons (MAHs) from indigenous and industrial coking processes are studied in Shanxi province. They are sampled on the top of coke ovens and in the chimneys using stainless steel canister and determined by GC/MSD after preconcentration with liquid nitrogen. Benzene, toluene and xylene are the main components among MAHs emitted from coking processes. Benzene and the total MAHs concentrations were as high as 3421.0 microg/m3 and 4 865.9 microg/m3 in the air from indigenous coking, 548.7 microg/m3 and 1 054.8 microg/m3 in the oventop air from industrial coking, and 1 376.4 microg/m3 and 1 819.4 microg/m3 in stack gas from industrial coking, respectively. The MAHs concentrations vary greatly during the indigenous coking process, which in the prophase (from firing to 10 days) is obviously higher than in the anaphase (10 days to quenching the coke). In industrial coking the MAHs in the oventop air are highest when charging the coal and next when transferring the hot coke, but in stack gas they are highest when charging coal and lowest when transferring the coke. Benzene, toluene, ethylbenzene and xylene (BTEX) in industrial coking samples show good linearity, indicating that MAHs in industrial coking might come predominantly from coal pyrolysis; but BTEX distribute dispersedly in indigenous coking samples, indicating that its emission might be affected by many factors. In all samples BTEX ratios especially high B/E ratio, is unique among MAHs sources, and might be helpful to characterize pollution from coking.

  1. Copper post-CMP cleaning process on a dry-in/dry-out tool

    NASA Astrophysics Data System (ADS)

    Basak, Sanjay; Grief, Malcolm; Gupta, Anand; Murella, Krishna; VanDevender, Barrie

    1998-09-01

    Metal Chemical Mechanical Planarization (CMP) and post CMP cleaning have continued to increase in importance in semiconductor manufacturing. The introduction of copper metallization into semiconductor manufacturing processes has created a need for integrating CMP and cleaning tools, as well as a demand for the development of novel cleaning solutions. One system designed for integrated CMP processing and cleaning, commonly referred to as dry-in/dry-out CMP, is the SpeedFam Auriga C. The Auriga C integrates a widely used polishing tool together with a proven cleaning technique. The key to the operation of the Auriga C cleaning process is the effective operation of the PVA brush cleaners, water track transport, final jet rinse and high-speed spinner dryer. The effective operation of the cleaning mechanism for copper post- CMP cleaning requires the use of new chemical solutions. Typical solutions used for post process cleaning of more mature CMP processes are either ineffective for cleaning or chemically incompatible with the copper process. This paper discusses the cleaning mechanism used in an integrated dry- in/dry-out tool and demonstrates an effective and novel cleaning solution for use with this type of post-CMP cleaning process.

  2. Influence of cleaning process on the laser-induced damage threshold of substrates

    SciTech Connect

    Shen Zhengxiang; Ding Tao; Ye Xiaowen; Wang Xiaodong; Ma Bin; Cheng Xinbin; Liu Huasong; Ji Yiqin; Wang Zhanshan

    2011-03-20

    The cleaning process of optical substrates plays an important role during the manufacture of high-power laser coatings. Two kinds of substrates, fused silica and BK7 glass, and two cleaning processes, called process 1 and process 2 having different surfactant solutions and different ultrasonic cleaning parameters, are adopted to compare the influence of the ultrasonic cleaning technique on the substrates. The evaluation standards of the cleaning results include contaminant-removal efficiency, weak absorption, and laser-induced damage threshold of the substrates. For both fused silica and BK7, process 2 is more efficient than process 1. Because acid and alkaline solutions can increase the roughness of BK7, process 2 is unsuitable for BK7 glass cleaning. The parameters of the cleaning protocol should be changed depending on the material of the optical components and the type of contamination.

  3. Influence of cleaning process on the laser-induced damage threshold of substrates.

    PubMed

    Shen, Zhengxiang; Ding, Tao; Ye, Xiaowen; Wang, Xiaodong; Ma, Bin; Cheng, Xinbin; Liu, Huasong; Ji, Yiqin; Wang, Zhanshan

    2011-03-20

    The cleaning process of optical substrates plays an important role during the manufacture of high-power laser coatings. Two kinds of substrates, fused silica and BK7 glass, and two cleaning processes, called process 1 and process 2 having different surfactant solutions and different ultrasonic cleaning parameters, are adopted to compare the influence of the ultrasonic cleaning technique on the substrates. The evaluation standards of the cleaning results include contaminant-removal efficiency, weak absorption, and laser-induced damage threshold of the substrates. For both fused silica and BK7, process 2 is more efficient than process 1. Because acid and alkaline solutions can increase the roughness of BK7, process 2 is unsuitable for BK7 glass cleaning. The parameters of the cleaning protocol should be changed depending on the material of the optical components and the type of contamination.

  4. REDUCING POWER PRODUCTION COSTS BY UTILIZING PETROLEUM COKE

    SciTech Connect

    Kevin C. Galbreath; Donald L. Toman; Christopher J. Zygarlicke

    1999-09-01

    Petroleum coke, a byproduct of the petroleum-refining process, is an attractive primary or supplemental fuel for power production primarily because of a progressive and predictable increase in the production volumes of petroleum coke (1, 2). Petroleum coke is most commonly blended with coal in proportions suitable to meet sulfur emission compliance. Petroleum coke is generally less reactive than coal; therefore, the cofiring of petroleum coke with coal typically improves ignition, flame stability, and carbon loss relative to the combustion of petroleum coke alone. Although petroleum coke is a desirable fuel for producing relatively inexpensive electrical power, concerns about the effects of petroleum coke blending on combustion and pollution control processes exist in the coal-fired utility industry (3). The Energy & Environmental Research Center (EERC) completed a 2-year technical assessment of petroleum coke as a supplemental fuel. A survey questionnaire was sent to seven electric utility companies that are currently cofiring coal and petroleum coke in an effort to solicit specific suggestions on research needs and fuel selections. An example of the letter and survey questionnaire is presented in Appendix A. Interest was expressed by most utilities in evaluating the effects of petroleum coke blending on grindability, combustion reactivity, fouling, slagging, and fly ash emissions control. Unexpectedly, concern over corrosion was not expressed by the utilities contacted. Although all seven utilities responded to the question, only two utilities, Northern States Power Company (NSP) and Ameren, sent fuels to the EERC for evaluation. Both utilities sent subbituminous coals from the Power River Basin and petroleum shot coke samples. Petroleum shot coke is produced unintentionally during operational upsets in the petroleum refining process. This report evaluates the effects of petroleum shot coke blending on grindability, fuel reactivity, fouling/slagging, and

  5. Mobile non-polluting cleaning and processing apparatus and method

    SciTech Connect

    Shaddock, R.E.

    1980-10-14

    A mobile vehicle is described that has a self-contained apparatus for classifying , cleaning and reconstituting granular or pelletized materials, such as catalysts used in chemical plants, without polluting the surroundings, is adapted to travel from plant to plant over conventional highways and quickly placed in operating condition to remove contaminated granular materials from their beds or towers in chemical plants even when hot and process the materials to remove dust and undersized particles, to classify the granules into batches of different sizes for reuse and to filter out pollutants to protect the surrounding atmosphere. The apparatus includes cyclone and bag filters, classifying screens, power driven equipment for creating airstreams picking up the contaminated granular material from its source to propel it through the cyclone separator and convey the separated dust particles through a bag filter before releasing the filtered air to the atmosphere while the separated granular material is fed by gravity to classifying screens from which the different sized screenings are discharged into bins while an airstream pulls dust particles from the screens through another bag filter before discharging the air. The vehicle stores some of the apparatus in a compact low level position and has a crane for setting up the stored apparatus in upright operating position. Bins for the cleaned and classified granular materials are arranged for nesting together during transportation and are easily positioned by the crane for receiving the granular materials from the classifying screens. A second vehicle may be provided to transport the nested bins.

  6. Heat treatment of exchangers to remove coke

    SciTech Connect

    Turner, J.D.

    1990-02-20

    This patent describes a process for preparing furfural coke for removal from metallic surfaces. It comprises: heating the furfural coke without causing an evolution of heat capable of undesirably altering metallurgical properties of the surfaces in the presence of a gas containing molecular oxygen at a sufficient temperature below 800{degrees}F (427{degrees}C) for a sufficient time to change the crush strength of the coke so as to permit removal with a water jet at a pressure of five thousand pounds per square inch.

  7. Western Canadian coking coals -- Thermal rheology and coking quality

    SciTech Connect

    Leeder, W.R.; Price, J.T.; Gransden, J.F.

    1997-12-31

    Methods of predicting coke strength developed from the thermal rheological properties of Carboniferous coals frequently indicate that Cretaceous coals would not make high quality coke -- yet both types of coals produce coke suitable for the iron blast furnace. This paper will discuss the reasons why Western Canadian coals exhibit lower rheological values and how to predict the strength of coke produced from them.

  8. Fundamentals of Delayed Coking Joint Industry Project

    SciTech Connect

    Michael Volk; Keith Wisecarver

    2003-09-26

    is 2,937,439 barrels/calendar day. These cokers produce 154,607 tons of coke per day and delayed coking accounts for 88% of the world capacity. The delayed coking charge capacity in the United States is 1,787,860 b/cd. Despite its wide commercial use, only relatively few contractors and refiners are truly knowledgeable in delayed-coking design, so that this process carries with it a ''black art'' connotation. Until recently, the expected yield from cokers was determined by a simple laboratory test on the feedstock. As a result of Tulsa University's prior related research, a process model was developed that with additional work could be used to optimize existing delayed cokers over a wide range of potential feedstocks and operating conditions. The objectives of this research program are to: utilize the current micro, batch and pilot unit facilities at The University of Tulsa to enhance the understanding of the coking process; conduct additional micro and pilot unit tests with new and in-house resids and recycles to make current optimization models more robust; conduct focused kinetic experiments to enhance the furnace tube model and to enhance liquid production while minimizing sulfur in the products; conduct detailed foaming studies to optimize the process and minimize process upsets; quantify the parameters that affect coke morphology; and to utilize the knowledge gained from the experimental and modeling studies to enhance the computer programs developed in the previous JIP for optimization of the coking process. These refined computer models will then be tested against refinery data provided by the member companies. Novel concepts will also be explored for hydrogen sulfide removal of furnace gases as well as gas injection studies to reduce over-cracking.

  9. Fundamentals of Delayed Coking Joint Industry Project

    SciTech Connect

    Michael Volk; Keith Wisecarver

    2004-09-26

    is 2,937,439 barrels/calendar day. These cokers produce 154,607 tons of coke per day and delayed coking accounts for 88% of the world capacity. The delayed coking charge capacity in the United States is 1,787,860 b/cd. Despite its wide commercial use, only relatively few contractors and refiners are truly knowledgeable in delayed-coking design, so that this process carries with it a ''black art'' connotation. Until recently, the expected yield from cokers was determined by a simple laboratory test on the feedstock. As a result of Tulsa University's prior related research, a process model was developed that with additional work could be used to optimize existing delayed cokers over a wide range of potential feedstocks and operating conditions. The objectives of this research program are to: utilize the current micro, batch and pilot unit facilities at The University of Tulsa to enhance the understanding of the coking process; conduct additional micro and pilot unit tests with new and in-house resids and recycles to make current optimization models more robust; conduct focused kinetic experiments to enhance the furnace tube model and to enhance liquid production while minimizing sulfur in the products; conduct detailed foaming studies to optimize the process and minimize process upsets; quantify the parameters that affect coke morphology; and to utilize the knowledge gained from the experimental and modeling studies to enhance the computer programs developed in the previous JIP for optimization of the coking process. These refined computer models will then be tested against refinery data provided by the member companies. Novel concepts will also be explored for hydrogen sulfide removal of furnace gases as well as gas injection studies to reduce over-cracking.

  10. Cascaded coal dryer for a coking plant

    SciTech Connect

    Petrovic, V.; Heinz, R.; Jokisch, F.; Schmid, K.

    1984-02-07

    In a coking process, coal to be coked is preheated in a cascaded whirling bed dryer into which the coal is charged from above and exposed to an indirect heat transfer while whirling in a coal-steam mixture. Hot gas applied to the heating pipes in respective cascades of the dryer is branched off from the total amount of hot gases discharged from a dry cooler in which hot coke from the coke oven is cooled by recirculating cooler gas constituted by a partial gas stream discharged from the cascades of the dryer and reunited with the other partial stream subject to a heat exchange for generating steam. Steam from the whirling beds is discharged from the cascaded dryer, separated from the entrained dust particles, and then the excessive steam is drained in a branch conduit and the remaining steam is compressed and reintroduced into the lowermost whirling bed in the dryer.

  11. Method for drying coal and cooling coke

    SciTech Connect

    Petrovic, V.; Jokisch, F.; Rotthaus, H.; Schmid, K.

    1984-09-11

    In a coking process, coal to be coked is preheated in a cascaded whirling bed drier into which the coal is charged from above and exposed to an indirect heat transfer while whirling in a coal-stream mixture. Hot gas applied to the heating pipes in respective cascades of the drier is branched off from the total amount of hot gases discharged from a dry cooler in which hot coke from the coke oven is cooled by recirculating cooler gas constituted by a partial gas stream discharged from the cascades of the drier and reunited with the other partial stream subject to a heat exchange for generating steam. Steam from the whirling beds is discharged from the cascaded drier, separated from the entrained dust particles, and then the excessive steam is drained in a branch conduit and the remaining steam is compressed and reintroduced into the lowermost whirling bed in the drier.

  12. Estimation and characterization of polychlorinated naphthalene emission from coking industries.

    PubMed

    Liu, Guorui; Zheng, Minghui; Lv, Pu; Liu, Wenbin; Wang, Chengzhi; Zhang, Bing; Xiao, Ke

    2010-11-01

    Occurrence of polycyclic aromatic hydrocarbons (PAHs) during the coking process has been widely recognized. The formation of polychlorinated naphthalenes (PCNs) from PAHs during some thermal related processes has been confirmed in many studies. Thus, the coking process is assumed to be a potential source of PCNs. However, intensive investigations on PCN emissions during the coking process are lacking. In order to evaluate PCN emissions from the coking process, an intensive study comprising 11 typical coke plants was undertaken. PCNs were qualified and quantified by isotope dilution HRGC/HRMS techniques. The concentrations of PCNs in stack gas samples collected from the investigated coke plants were in the range of 1.6-91.8 ng Nm(-3) (0.08-4.23 pg TEQ Nm(-3)). The emission factors of PCNs were found to be in the range of 0.77-1.24 ng TEQ per ton of coke production. The estimated annual toxic emissions of PCNs from the global coking industry vary from 430 to 692 mg TEQs. Characteristics of the PCN profiles were dominated by the lower chlorinated homologues, with mono-CN being the most abundant homologue. According to the PCN distribution and correlations of PCN homologues, it was speculated that chlorination is possibly the dominant pathway of PCN formation during the coking process.

  13. Proposal of a novel multifunctional energy system for cogeneration of coke, hydrogen, and power - article no. 052001

    SciTech Connect

    Jin, H.G.; Sun, S.; Han, W.; Gao, L.

    2009-09-15

    This paper proposes a novel multifunctional energy system (MES), which cogenerates coke, hydrogen, and power, through the use of coal and coke oven gas (COG). In this system, a new type of coke oven, firing coal instead of COG as heating resource for coking, is adopted. The COG rich in H{sub 2} is sent to a pressure swing adsorption (PSA) unit to separate about 80% of hydrogen first, and then the PSA purge gas is fed to a combined cycle as fuel. The new system combines the chemical processes and power generation system, along with the integration of chemical conversion and thermal energy utilization. In this manner, both the chemical energy of fuel and thermal energy can be used more effectively. With the same inputs of fuel and the same output of coking heat, the new system can produce about 65% more hydrogen than that of individual systems. As a result, the thermal efficiency of the new system is about 70%, and the exergy efficiency is about 66%. Compared with individual systems, the primary energy saving ratio can reach as high as 12.5%. Based on the graphical exergy analyses, we disclose that the integration of synthetic utilization of COG and coal plays a significant role in decreasing the exergy destruction of the MES system. The promising results obtained may lead to a clean coal technology that will utilize COG and coal more efficiently and economically.

  14. Improvement of coke quality by utilization of hydrogenation residue

    SciTech Connect

    Meckel, J.F. ); Wairegi, T. )

    1993-01-01

    Hydrogenation residue is the product left over when petroleum residue feedstocks (or coal) are treated by, e.g. the Veba Combi Cracking (VCC) process. Many tests in semitechnical and full-sized coke ovens were carried out with hydrogenation residue (HR) as an additive in coking coal blends for the production of blast furnace coke or foundry coke. The results of the investigations reported in this paper demonstrate that HR is a very promising alternative for enlarging the coking coal basis compared to other processes or the use of other additives. The application of HR on an industrial scale did not indicate any negative impact on the handling of the hydrogenation residue or on the operation of the coke oven battery.

  15. The Development of In-Situ Ion Implant Cleaning Processes

    NASA Astrophysics Data System (ADS)

    Bishop, Steve; Kaim, Robert; Yedave, Sharad; Arnó, Josep; DiMeo, Frank; Wodjenski, Mike

    2006-11-01

    Considerable gains in implanter utilization efficiency can be attained with in-situ cleaning of deposited material, particularly in and around the ion source. Different methods of in-situ cleaning are described, and we discuss the relative merits of several chemical reagents. We introduce XeF2, a new and promising reagent for in-situ cleaning and present some preliminary experiments showing its ability to etch dopant materials. We also show that in some cases etching by XeF2 can be selective with respect to ion source construction materials such as tungsten.

  16. Development of a replacement for trichloroethylene in the two-stage cleaning process

    SciTech Connect

    Harding, W.B.

    1992-12-01

    A solvent was sought to replace trichloroethylene in the two-stage cleaning process that is used in the Allied-Signal Inc., Kansas City Division (KCD) Miniature Electro-Mechanical Assembly Department. The process is an ultrasonic cleaning process in which product is first cleaned in trichloroethylene and then in isopropyl alcohol. After a general review of the properties of available solvents, isopropyl alcohol, d-limonene, and a synthetic mineral spirits, were chosen to be evaluated as trichloroethylene replacements. Stainless steel test panels were cleaned and then soiled with several different organic materials. Certain of the panels were cleaned by the two-stage process. The others were cleaned by the two-stage process using one or another of the solvents under evaluation in the place of the trichloroethylene. The cleanliness of the panels was determined by Auger and photoelectron spectroscopy. The panels cleaned with any of the three solvents under evaluation were found to be as clean as those cleaned by the standard two-stage process. Because of simplicity and minimization of inventory, it is recommended that the two-stage process be changed to use isopropyl alcohol in both stages.

  17. Laser cleaning in the process of electronic device production

    NASA Astrophysics Data System (ADS)

    Apostol, Ion G.; Ulieru, Dumitru G.; Dabu, Razvan V.; Ungureanu, Constantin; Rusen, L.

    2002-08-01

    Due to the continuous technological development in microelectronics and generally in precise materials micromachining there is a continuous need to develop more effective techniques to clean impurities from the surface. Current cleaning techniques used in microelectric devices fabrication lines have an integrated action on the whole surface or on a great part of it, are polluting the ambient and are not efficient for submicron particles. Due to this needs we have studied laser cleaning of silicon wafers with regards to direct applications in semiconductor manufacturing. We have analyzed the ablation effect of laser radiation of 1.06 micrometers on different materials currently used in microelectronic industry and the cleaning effect on a silicon support.

  18. Development of a cleaning process for uranium chips machined with a glycol-water-borax coolant

    SciTech Connect

    Taylor, P.A.

    1984-12-01

    A chip-cleaning process has been developed to remove the new glycol-water-borax coolant from oralloy chips. The process involves storing the freshly cut chips in Freon-TDF until they are cleaned, washing with water, and displacing the water with Freon-TDF. The wash water can be reused many times and still yield clean chips and then be added to the coolant to make up for evaporative losses. The Freon-TDF will be cycled by evaporation. The cleaning facility is currently being designed and should be operational by April 1985.

  19. Process of cleaning oil spills and the like

    SciTech Connect

    Breisford, J.A.

    1993-06-01

    A process of cleaning spills of toxic or hazardous materials such as oil, antifreeze, gasoline, and the like from bodies of water, garage floors, roadways and the like, comprising spraying unbonded shredded fiberglass blowing wool composition particles onto the spill, absorbing the spill into the shredded fiberglass blowing wool composition particles, and removing the soaked shredded fiberglass blowing wool composition particles and the spill absorbed therein. An absorbent composition for absorbing spills of toxic or hazardous materials such as oil, antifreeze, gasoline, and like, comprising shredded fiberglass blowing wool particles, and means for absorbing the spill and for stiffening the co-position so that the composition fights against being compressed so that less of the absorbed spill escapes from the composition when it is being removed from the spill, said means including cork particles dispersed in with the fiberglass blowing wool particles. An absorbent sock for absorbing or containing a spill of toxic or hazardous materials such as oil, antifreeze, gasoline, and the like, comprising a hollow tube, said tube being permeable to the toxic or hazardous materials and being made of nylon or polypropylene, and unbonded, shredded fiberglass blowing wool composition particles enclosed in the tube. Apparatus for controlling an oil slick on the surface of water, comprising a craft for traversing the slick, a supply of fiberglass blowing wool composition particles stored on the craft in position for being dispersed, shredding means on the craft for shredding the fiberglass blowing wool particles to form unbonded, shredded fiberglass blowing wool particles, and dispensing means on the craft for dispensing the unbonded, shredded fiberglass blowing wool particles onto the slick.

  20. Development of environmentally conscious cleaning process for leadless chip carrier assemblies. Final report

    SciTech Connect

    Adams, B.E.

    1995-04-01

    A cross-functional team of process, product, quality, material, and design lab engineers was assembled to develop an environmentally friendly cleaning process for leadless chip carrier assemblies (LCCAs). Using flush and filter testing, Auger surface analysis, GC-Mass spectrophotometry, production yield results, and electrical testing results over an extended testing period, the team developed an aqueous cleaning process for LCCAs. The aqueous process replaced the Freon vapor degreasing/ultrasonic rinse process.

  1. Removal of organic compounds and trace metals from oil sands process-affected water using zero valent iron enhanced by petroleum coke.

    PubMed

    Pourrezaei, Parastoo; Alpatova, Alla; Khosravi, Kambiz; Drzewicz, Przemysław; Chen, Yuan; Chelme-Ayala, Pamela; Gamal El-Din, Mohamed

    2014-06-15

    The oil production generates large volumes of oil sands process-affected water (OSPW), referring to the water that has been in contact with oil sands or released from tailings deposits. There are concerns about the environmental impacts of the release of OSPW because of its toxicity. Zero valent iron alone (ZVI) and in combination with petroleum coke (CZVI) were investigated as environmentally friendly treatment processes for the removal of naphthenic acids (NAs), acid-extractable fraction (AEF), fluorophore organic compounds, and trace metals from OSPW. While the application of 25 g/L ZVI to OSPW resulted in 58.4% removal of NAs in the presence of oxygen, the addition of 25 g petroleum coke (PC) as an electron conductor enhanced the NAs removal up to 90.9%. The increase in ZVI concentration enhanced the removals of NAs, AEF, and fluorophore compounds from OSPW. It was suggested that the electrons generated from the oxidation of ZVI were transferred to oxygen, resulting in the production of hydroxyl radicals and oxidation of NAs. When OSPW was de-oxygenated, the NAs removal decreased to 17.5% and 65.4% during treatment with ZVI and CZVI, respectively. The removal of metals in ZVI samples was similar to that obtained during CZVI treatment. Although an increase in ZVI concentration did not enhance the removal of metals, their concentrations effectively decreased at all ZVI loadings. The Microtox(®) bioassay with Vibrio fischeri showed a decrease in the toxicity of ZVI- and CZVI-treated OSPW. The results obtained in this study showed that the application of ZVI in combination with PC is a promising technology for OSPW treatment.

  2. Removal of organic compounds and trace metals from oil sands process-affected water using zero valent iron enhanced by petroleum coke.

    PubMed

    Pourrezaei, Parastoo; Alpatova, Alla; Khosravi, Kambiz; Drzewicz, Przemysław; Chen, Yuan; Chelme-Ayala, Pamela; Gamal El-Din, Mohamed

    2014-06-15

    The oil production generates large volumes of oil sands process-affected water (OSPW), referring to the water that has been in contact with oil sands or released from tailings deposits. There are concerns about the environmental impacts of the release of OSPW because of its toxicity. Zero valent iron alone (ZVI) and in combination with petroleum coke (CZVI) were investigated as environmentally friendly treatment processes for the removal of naphthenic acids (NAs), acid-extractable fraction (AEF), fluorophore organic compounds, and trace metals from OSPW. While the application of 25 g/L ZVI to OSPW resulted in 58.4% removal of NAs in the presence of oxygen, the addition of 25 g petroleum coke (PC) as an electron conductor enhanced the NAs removal up to 90.9%. The increase in ZVI concentration enhanced the removals of NAs, AEF, and fluorophore compounds from OSPW. It was suggested that the electrons generated from the oxidation of ZVI were transferred to oxygen, resulting in the production of hydroxyl radicals and oxidation of NAs. When OSPW was de-oxygenated, the NAs removal decreased to 17.5% and 65.4% during treatment with ZVI and CZVI, respectively. The removal of metals in ZVI samples was similar to that obtained during CZVI treatment. Although an increase in ZVI concentration did not enhance the removal of metals, their concentrations effectively decreased at all ZVI loadings. The Microtox(®) bioassay with Vibrio fischeri showed a decrease in the toxicity of ZVI- and CZVI-treated OSPW. The results obtained in this study showed that the application of ZVI in combination with PC is a promising technology for OSPW treatment. PMID:24681364

  3. Functionalization of Petroleum Coke-Derived Carbon for Synergistically Enhanced Capacitive Performance

    NASA Astrophysics Data System (ADS)

    Zhang, Yan; Li, Xuejin; Huang, Jufeng; Xing, Wei; Yan, Zifeng

    2016-03-01

    Petroleum coke is a valuable and potential source for clean energy storage if it could be modified legitimately and facilely. In the present study, porous carbon with high surface area and abundant oxygen-containing groups was prepared from petroleum coke by chemical activation and modification processes. The as-prepared carbon exhibits a high surface area (1129 m2 · g-1) and stable micrographic structure. It presents a high specific capacitance and excellent rate performance in KOH electrolyte. Even at an ultrahigh current density of 50 A · g-1, the specific capacitance of the prepared carbon can still reach up to an unprecedented value of 261 F · g-1 with a superhigh retention rate of 81 %. In addition, the energy density of this material in aqueous electrolyte can be as high as 13.9 Wh · kg-1. The high energy density and excellent rate performance ensure its prosperous application in high-power energy storage system.

  4. Precision Cleaning and Verification Processes Used at Marshall Space Flight Center for Critical Hardware Applications

    NASA Technical Reports Server (NTRS)

    Caruso, Salvadore V.

    1999-01-01

    Marshall Space Flight Center (MSFC) of the National Aeronautics and Space Administration (NASA) performs many research and development programs that require hardware and assemblies to be cleaned to levels that are compatible with fuels and oxidizers (liquid oxygen, solid propellants, etc.). Also, the Center is responsible for developing large telescope satellites which requires a variety of optical systems to be cleaned. A precision cleaning shop is operated with-in MSFC by the Fabrication Services Division of the Materials & Processes Division. Verification of cleanliness is performed for all precision cleaned articles in the Analytical Chemistry Branch. Since the Montreal Protocol was instituted, MSFC had to find substitutes for many materials that has been in use for many years, including cleaning agents and organic solvents. As MSFC is a research Center, there is a great variety of hardware that is processed in the Precision Cleaning Shop. This entails the use of many different chemicals and solvents, depending on the nature and configuration of the hardware and softgoods being cleaned. A review of the manufacturing cleaning and verification processes, cleaning materials and solvents used at MSFC and changes that resulted from the Montreal Protocol will be presented.

  5. Precision Cleaning and Verification Processes Used at Marshall Space Flight Center for Critical Hardware Applications

    NASA Technical Reports Server (NTRS)

    Caruso, Salvadore V.; Cox, Jack A.; McGee, Kathleen A.

    1998-01-01

    Marshall Space Flight Center (MSFC) of the National Aeronautics and Space Administration performs many research and development programs that require hardware and assemblies to be cleaned to levels that are compatible with fuels and oxidizers (liquid oxygen, solid propellants, etc.). Also, MSFC is responsible for developing large telescope satellites which require a variety of optical systems to be cleaned. A precision cleaning shop is operated within MSFC by the Fabrication Services Division of the Materials & Processes Laboratory. Verification of cleanliness is performed for all precision cleaned articles in the Environmental and Analytical Chemistry Branch. Since the Montreal Protocol was instituted, MSFC had to find substitutes for many materials that have been in use for many years, including cleaning agents and organic solvents. As MSFC is a research center, there is a great variety of hardware that is processed in the Precision Cleaning Shop. This entails the use of many different chemicals and solvents, depending on the nature and configuration of the hardware and softgoods being cleaned. A review of the manufacturing cleaning and verification processes, cleaning materials and solvents used at MSFC and changes that resulted from the Montreal Protocol will be presented.

  6. WATER AS A REACTION MEDIUM FOR CLEAN CHEMICAL PROCESSES.

    EPA Science Inventory

    Green chemistry is a rapid developing new field that provides us a pro-active avenue for the sustainable development of future science and technologies. When designed properly, clean chemical technology can be developed in water as a reaction media. The technologies generated f...

  7. Meeting today's challenges to supply tomorrow's energy. Clean fossil energy technical and policy seminar

    SciTech Connect

    2005-07-01

    Papers discussed the coal policy of China, Russia, Indonesia and Vietnam; clean coal technology (small-scale coal power plants, carbon capture and sequestration, new coking process SCOPE21, coal gasification (HyPr-RING), CO{sub 2} reduction technology, Supercritical coal-fired units and CFB boilers, EAGLE project, coal liquefaction), the coal consumer's view of clean fossil energy policy, and natural gas policy and technology. Some of the papers only consist of the presentation overheads/viewgraphs.

  8. Coke Deposition and Smoke Formation in Turbojet Engines

    NASA Technical Reports Server (NTRS)

    Hibbard, R. R.; Wear, J. D.

    1956-01-01

    , structure, and chemical composition of the soft coke in the dome and (2) the hard deposits on the liner are similar to petroleum coke and may result from the liquid-phase thermal cracking of the fuel. During the early development period of jet engines, it was noted that the excessive coke deposits and exhaust smoke were generally obtained when fuel-oil-type fuels were used. Engines using gasoline-type fuels were relatively free from the deposits and smoke. These results indicated that some type of quality control would be needed in fuel specifications. Also noted was the effect of engine operating conditions on coke deposition. It is possible that, even with a clean-burning fuel, an excessive amount of coke could be formed at some operating conditions. In this case, combustor redesign could possibly reduce the coke to a tolerable level. This chapter is a summary of the various coke-deposition and exhaust-smoke problems connected- with the turbojet combustor. Included are (1) the effect of coke deposition on combustor life or durability and performance; (2) the effect of combustor design, operating conditions, inlet variables, and fuel characteristics on coke deposition; (3) elimination of coke deposits; (4) the effect of operating conditions and fuel characteristics on formation of exhaust smoke; and (5) various bench test methods proposed for determining and controlling fuel quality.

  9. 7 CFR 201.33 - Seed in bulk or large quantities; seed for cleaning or processing.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... 7 Agriculture 3 2014-01-01 2014-01-01 false Seed in bulk or large quantities; seed for cleaning or... (CONTINUED) FEDERAL SEED ACT FEDERAL SEED ACT REGULATIONS Labeling in General § 201.33 Seed in bulk or large quantities; seed for cleaning or processing. (a) In the case of seed in bulk, the information required...

  10. 7 CFR 201.33 - Seed in bulk or large quantities; seed for cleaning or processing.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... 7 Agriculture 3 2012-01-01 2012-01-01 false Seed in bulk or large quantities; seed for cleaning or... (CONTINUED) FEDERAL SEED ACT FEDERAL SEED ACT REGULATIONS Labeling in General § 201.33 Seed in bulk or large quantities; seed for cleaning or processing. (a) In the case of seed in bulk, the information required...

  11. 7 CFR 201.33 - Seed in bulk or large quantities; seed for cleaning or processing.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... 7 Agriculture 3 2010-01-01 2010-01-01 false Seed in bulk or large quantities; seed for cleaning or... (CONTINUED) FEDERAL SEED ACT FEDERAL SEED ACT REGULATIONS Labeling in General § 201.33 Seed in bulk or large quantities; seed for cleaning or processing. (a) In the case of seed in bulk, the information required...

  12. 7 CFR 201.33 - Seed in bulk or large quantities; seed for cleaning or processing.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... 7 Agriculture 3 2011-01-01 2011-01-01 false Seed in bulk or large quantities; seed for cleaning or... (CONTINUED) FEDERAL SEED ACT FEDERAL SEED ACT REGULATIONS Labeling in General § 201.33 Seed in bulk or large quantities; seed for cleaning or processing. (a) In the case of seed in bulk, the information required...

  13. 7 CFR 201.33 - Seed in bulk or large quantities; seed for cleaning or processing.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... 7 Agriculture 3 2013-01-01 2013-01-01 false Seed in bulk or large quantities; seed for cleaning or... (CONTINUED) FEDERAL SEED ACT FEDERAL SEED ACT REGULATIONS Labeling in General § 201.33 Seed in bulk or large quantities; seed for cleaning or processing. (a) In the case of seed in bulk, the information required...

  14. Met coke world summit 2005

    SciTech Connect

    2005-07-01

    Papers are presented under the following session headings: industry overview and market outlook; coke in the Americas; the global coke industry; and new developments. All the papers (except one) only consist of a copy of the overheads/viewgraphs.

  15. Steps for green coke calcination -- Mathematical model and practical tests and experiences

    SciTech Connect

    Predel, H.

    1996-10-01

    The different steps for green coke calcination like: water evaporation, drying, VCM-evaporation, VCM burning, heating-up ramps, soaking period are calculated with a mathematical model. The results are compared with practical experiences for regular calcined coke production and with sampling programs during calcination process. The results are important for adjusting calcination conditions to achieve best calcined coke quality.

  16. Alternative control techniques document: PM-10 emissions from selected processes at coke ovens and integrated iron and steel mills. Final report

    SciTech Connect

    Marsosudiro, P.J.; Snow, W.S.

    1994-02-01

    The purpose of the document is to provide guidance to state and local air quality management agencies for determining reasonably available control technologies (RACT) and best available control technologies (BACT) that apply to PM-10 sources in the iron and steel industry. Emission sources addressed are coke pushing, coke quenching, coke sizing and screening, casthouse operations, hot metal transfer, and desulfurization. These sources were selected for analysis because they are not presently regulated under New Source Performance Standards (NSPS). Emission control system descriptions, environmental and energy impact assessments, and control cost analyses are presented. The principal emission collection devices used are the fabric filter and wet venturi scrubber.

  17. Development of CFC-Free Cleaning Processes at the NASA White Sands Test Facility

    NASA Technical Reports Server (NTRS)

    Beeson, Harold; Kirsch, Mike; Hornung, Steven; Biesinger, Paul

    1995-01-01

    The NASA White Sands Test Facility (WSTF) is developing cleaning and verification processes to replace currently used chlorofluorocarbon-113- (CFC-113-) based processes. The processes being evaluated include both aqueous- and solvent-based techniques. The presentation will include the findings of investigations of aqueous cleaning and verification processes that are based on a draft of a proposed NASA Kennedy Space Center (KSC) cleaning procedure. Verification testing with known contaminants, such as hydraulic fluid and commonly used oils, established correlations between nonvolatile residue and CFC-113. Recoveries ranged from 35 to 60 percent of theoretical. WSTF is also investigating enhancements to aqueous sampling for organics and particulates. Although aqueous alternatives have been identified for several processes, a need still exists for nonaqueous solvent cleaning, such as the cleaning and cleanliness verification of gauges used for oxygen service. The cleaning effectiveness of tetrachloroethylene (PCE), trichloroethylene (TCE), ethanol, hydrochlorofluorocarbon-225 (HCFC-225), tert-butylmethylether, and n-Hexane was evaluated using aerospace gauges and precision instruments and then compared to the cleaning effectiveness of CFC-113. Solvents considered for use in oxygen systems were also tested for oxygen compatibility using high-pressure oxygen autoignition and liquid oxygen mechanical impact testing.

  18. Tunable droplet momentum and cavitation process for damage-free cleaning of challenging particles

    NASA Astrophysics Data System (ADS)

    Gouk, Roman; Papanu, James; Li, Fred; Jeon, Jason; Liu, Tong; Yalamanchili, Rao

    2008-10-01

    Particle removal without damage has been demonstrated for <60nm photomask sub-resolution assist features with droplet momentum cleaning technology that employs NanoDropletTM mixed-fluid jet nozzle. Although 99%+ particle removal efficiency can be achieved for standard Si3N4 particles with broad size distribution, there are some cleaning challenges with small (<100nm) and large contact area (>500nm) particles. It was found that tunable uniform cavitation can provide the additional physical assist force needed to improve cleaning efficiency of these challenging particles while meeting the damage-fee cleaning requirement. An integrated cleaning process was developed that combines both droplet momentum and damage-free cavitation technology. Cleaning tests were performed with different types of challenging particles. The results showed 5-8% particle removal efficiency improvement as compared to momentum based only cleaning. All masks were processed using the TetraTM mask cleaning tool configured with NanoDropletTM mixed fluid jet technology and full face megasonics.

  19. New geothermal heat extraction process to deliver clean power generation

    ScienceCinema

    Pete McGrail

    2016-07-12

    A new method for capturing significantly more heat from low-temperature geothermal resources holds promise for generating virtually pollution-free electrical energy. Scientists at the Department of Energys Pacific Northwest National Laboratory will determine if their innovative approach can safely and economically extract and convert heat from vast untapped geothermal resources. The goal is to enable power generation from low-temperature geothermal resources at an economical cost. In addition to being a clean energy source without any greenhouse gas emissions, geothermal is also a steady and dependable source of power.

  20. Experimental and theoretical analysis of the laser shock cleaning process for nanoscale particle removal

    NASA Astrophysics Data System (ADS)

    Kim, Dongsik; Oh, Bukuk; Jang, Deoksuk; Lee, Jeong-Wook; Lee, Jong-Myoung

    2007-07-01

    The laser shock cleaning (LSC) process has been shown to be effective for removing submicron-sized contaminant particles from solid surfaces and thus bears strong potential in various applications. In this work, experimental and theoretical analysis are conducted to reveal the underlying physical mechanisms of the LSC process, with emphasis on the laser-induced hydrodynamics and the effect of external gas-jet injection through a nozzle. A two-dimensional theoretical model is proposed for rigorous simulation of the hydrodynamic phenomena occurring in the LSC process. The hydrodynamics computed by the model is in qualitative agreement with experimental observations and reveal the details of the physics involved in the cleaning process. The effect of gas blowing on the cleaning performance is analyzed both experimentally and theoretically. The results indicate that the gas flow can significantly change the hydrodynamics and increase the cleaning efficiency by reducing the chance of particle redeposition.

  1. Development of a replacement for trichloroethylene in the two-stage cleaning process

    NASA Astrophysics Data System (ADS)

    Harding, W. B.

    1992-12-01

    Isopropyl alcohol, d-limonene, and a synthetic mineral spirits were compared for effectiveness as replacements for trichloroethylene in an ultrasonic cleaning process. All were found to be suitable. Isopropyl alcohol is recommended as the replacement.

  2. TREATMENT TANK CORROSION STUDIES FOR THE ENHANCED CHEMICAL CLEANING PROCESS

    SciTech Connect

    Wiersma, B.

    2011-08-24

    Radioactive waste is stored in high level waste tanks on the Savannah River Site (SRS). Savannah River Remediation (SRR) is aggressively seeking to close the non-compliant Type I and II waste tanks. The removal of sludge (i.e., metal oxide) heels from the tank is the final stage in the waste removal process. The Enhanced Chemical Cleaning (ECC) process is being developed and investigated by SRR to aid in Savannah River Site (SRS) High-Level Waste (HLW) as an option for sludge heel removal. Corrosion rate data for carbon steel exposed to the ECC treatment tank environment was obtained to evaluate the degree of corrosion that occurs. These tests were also designed to determine the effect of various environmental variables such as temperature, agitation and sludge slurry type on the corrosion behavior of carbon steel. Coupon tests were performed to estimate the corrosion rate during the ECC process, as well as determine any susceptibility to localized corrosion. Electrochemical studies were performed to develop a better understanding of the corrosion mechanism. The tests were performed in 1 wt.% and 2.5 wt.% oxalic acid with HM and PUREX sludge simulants. The following results and conclusions were made based on this testing: (1) In 1 wt.% oxalic acid with a sludge simulant, carbon steel corroded at a rate of less than 25 mpy within the temperature and agitation levels of the test. No susceptibility to localized corrosion was observed. (2) In 2.5 wt.% oxalic acid with a sludge simulant, the carbon steel corrosion rates ranged between 15 and 88 mpy. The most severe corrosion was observed at 75 C in the HM/2.5 wt.% oxalic acid simulant. Pitting and general corrosion increased with the agitation level at this condition. No pitting and lower general corrosion rates were observed with the PUREX/2.5 wt.% oxalic acid simulant. The electrochemical and coupon tests both indicated that carbon steel is more susceptible to localized corrosion in the HM/oxalic acid environment than

  3. Advanced treatment of residual nitrogen from biologically treated coke effluent by a microalga-mediated process using volatile fatty acids (VFAs) under stepwise mixotrophic conditions.

    PubMed

    Ryu, Byung-Gon; Kim, Woong; Heo, Sung-Woon; Kim, Donghyun; Choi, Gang-Guk; Yang, Ji-Won

    2015-09-01

    This work describes the development of a microalga-mediated process for simultaneous removal of residual ammonium nitrogen (NH4(+)-N) and production of lipids from biologically treated coke effluent. Four species of green algae were tested using a sequential mixotrophic process. In the first phase-CO2-supplied mixotrophic condition-all microalgae assimilated NH4(+)-N with no evident inhibition. In second phase-volatile fatty acids (VFAs)-supplied mixotrophic condition-removal rates of NH4(+)-N and biomass significantly increased. Among the microalgae used, Arctic Chlorella sp. ArM0029B had the highest rate of NH4(+)-N removal (0.97 mg/L/h) and fatty acid production (24.9 mg/L/d) which were 3.6- and 2.1-fold higher than those observed under the CO2-supplied mixotrophic condition. Redundancy analysis (RDA) indicated that acetate and butyrate were decisive factors for increasing NH4(+)-N removal and fatty acid production. These results demonstrate that microalgae can be used in a sequential process for treatment of residual nitrogen after initial treatment of activated sludge.

  4. Advanced treatment of residual nitrogen from biologically treated coke effluent by a microalga-mediated process using volatile fatty acids (VFAs) under stepwise mixotrophic conditions.

    PubMed

    Ryu, Byung-Gon; Kim, Woong; Heo, Sung-Woon; Kim, Donghyun; Choi, Gang-Guk; Yang, Ji-Won

    2015-09-01

    This work describes the development of a microalga-mediated process for simultaneous removal of residual ammonium nitrogen (NH4(+)-N) and production of lipids from biologically treated coke effluent. Four species of green algae were tested using a sequential mixotrophic process. In the first phase-CO2-supplied mixotrophic condition-all microalgae assimilated NH4(+)-N with no evident inhibition. In second phase-volatile fatty acids (VFAs)-supplied mixotrophic condition-removal rates of NH4(+)-N and biomass significantly increased. Among the microalgae used, Arctic Chlorella sp. ArM0029B had the highest rate of NH4(+)-N removal (0.97 mg/L/h) and fatty acid production (24.9 mg/L/d) which were 3.6- and 2.1-fold higher than those observed under the CO2-supplied mixotrophic condition. Redundancy analysis (RDA) indicated that acetate and butyrate were decisive factors for increasing NH4(+)-N removal and fatty acid production. These results demonstrate that microalgae can be used in a sequential process for treatment of residual nitrogen after initial treatment of activated sludge. PMID:25881553

  5. Study of discharge cleaning process in JIPP T-2 Torus by residual gas analyzer

    NASA Astrophysics Data System (ADS)

    Noda, N.; Hirokura, S.; Taniguchi, Y.; Tanahashi, S.

    1982-12-01

    During discharge cleaning, decay time of water vapor pressure changes when the pressure reaches a certain level. A long decay time observed in the later phase can be interpreted as a result of a slow deoxidization rate of chromium oxide, which may dominate the cleaning process in this phase. Optimization of plasma density for the cleaning is discussed comparing the experimental results on density dependence of water vapor pressure with a result based on a zero dimensional calculation for particle balance. One of the essential points for effective cleaning is the raising of the electron density of the plasma high enough that the dissociation loss rate of H2O is as large as the sticking loss rate. A density as high as 10 to the 11th power/cu cm is required for a clean surface condition where sticking probability is presumed to be around 0.5.

  6. Integration of extrusion and clean fractionation processes as a pre-treatment technology for prairie cordgrass.

    PubMed

    Brudecki, Grzegorz; Cybulska, Iwona; Rosentrater, Kurt

    2013-05-01

    Prairie cordgrass (PCG) was pretreated by sequential extrusion and clean fractionation (CF) processing. Following CF, PCG was fractionated into cellulose, hemicellulose and lignin-rich fractions. Cellulose pulp was then enzymatically hydrolyzed, producing glucose. The main purpose of this study was to produce the highest glucose yield as possible. The effects of time, temperature, catalyst concentration and solvent mixture composition on the fractionation were tested. Different proportions of methyl isobutyl ketone (MIBK), ethanol and water with sulfuric acid as a catalyst were evaluated. Optimal conditions for sequential extrusion and clean fractionation (39 min, 129 °C, 0.69% catalyst, and 28% MIBK) resulted in higher glucose yield (92%), and more lignin (87%) and xylan (95%) removal than for clean fractionation alone. Pairwise comparison of raw PCG with extruded PCG clean fractionation revealed no difference in glucose yields, but xylan and AIL removal were higher in the case of clean fractionation of the pre-extruded PCG.

  7. 29 CFR 1910.1029 - Coke oven emissions.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... duct permanently mounted onto an oven and through which coal is charged. Green plush means coke which... including preventing green pushes; (3) Prevention of green pushes to the maximum extent possible; (4... after any green push, so as to prevent green pushes; (5) Cleaning of heating flues and related...

  8. High coking value pitch

    SciTech Connect

    Miller, Douglas J.; Chang, Ching-Feng; Lewis, Irwin C.; Lewis, Richard T.

    2014-06-10

    A high coking value pitch prepared from coal tar distillate and has a low softening point and a high carbon value while containing substantially no quinoline insolubles is disclosed. The pitch can be used as an impregnant or binder for producing carbon and graphite articles.

  9. A study of surface optical properties for characterizing the cleaning process of paintings

    NASA Astrophysics Data System (ADS)

    Fontana, R.; Barucci, M.; Pampaloni, E.; Pezzati, L.; Daffara, C.

    2013-05-01

    "Cleaning" is a process of carefully identifying the cause of any deterioration or discolouration and then removing or treating these layers. The skill of the restorer is not only to understand the techniques and media used by the artist, but also to recognize what beauty lies beneath the veils of many years of neglect or adverse conditions. Surface cleaning is then one of the most important and sometimes controversial stages of the conservation process: it is an irreversible process that generally results in substantial physical changes of the object surface, raising thus a series of questions regarding aesthetics, the potential loss of historical information, and the ability to control the cleaning process adequately. Decisions have to be made regarding partial or complete removal of varnish: technical considerations include selection of a method that allows a great deal of control in the cleaning process, so that undesired layers can be removed without damaging the underlying ones by means of traditional cleaning methods, including mechanical or chemical removal. In this work we present a study of the optical properties of painting surfaces for the characterization of the cleaning process. Analyses were carried out by means of laser micro-profilometry and confocal microscopy. Measurements were carried out on a few paintings which are under repair at the Opificio delle Pietre Dure in Florence. Selected areas were surveyed with the two above mentioned techniques and results were correlated.

  10. Sulfur cement production using by products of the perchloroethylene coal cleaning process and the FC4-1 cleaned soil

    SciTech Connect

    Bassam Masri, K.L.; Fullerton, S.L.

    1995-12-31

    An introductory set of experiments to show the feasibility of making sulfur cement were carried out at the University of Akron according to Parrett and Currett`s patent which requires the use of sulfur, a filler, a plasticizer, and a vulcanization accelerator. Small blocks of cement were made using byproducts of the perchloroethylene coal cleaning process. Extracted elemental and organic sulfur, ash and mineral matters from the float sink portion of the PCE process, and FC4-1 cleaned soil were used as substitutes for sulfur and filler needed for the production of sulfur cement. Leaching tests in different solutions and under different conditions were conducted on the sulfur blocks. Other tests such as strength, durability, resistance to high or low temperatures will be conducted in the future. Sulfur cement can be used as a sealing agent at a joint, roofing purposes, forming ornamental figures, and coating of exposed surfaces of iron or steel. When mixed with an aggregate, sulfur concrete is formed. This concrete can be used for structural members, curbings, guthers, slabs, and can be precast or cast at the job site. An advantage of sulfur cement over Portland cement is that it reaches its design strength in two to three hours after processing and it can be remelted and recast.

  11. Fine coal cleaning via the micro-mag process

    DOEpatents

    Klima, Mark S.; Maronde, Carl P.; Killmeyer, Richard P.

    1991-01-01

    A method of cleaning particulate coal which is fed with a dense medium slurry as an inlet feed to a cyclone separator. The coal particle size distribution is in the range of from about 37 microns to about 600 microns. The dense medium comprises water and ferromagnetic particles that have a relative density in the range of from about 4.0 to about 7.0. The ferromagnetic particles of the dense medium have particle sizes of less than about 15 microns and at least a majority of the particle sizes are less than about 5 microns. In the cyclone, the particulate coal and dense-medium slurry is separated into a low gravity product stream and a high gravity produce stream wherein the differential in relative density between the two streams is not greater than about 0.2. The low gravity and high gravity streams are treated to recover the ferromagnetic particles therefrom.

  12. Characterization of an oxygen plasma process for cleaning packaged semiconductor devices. Final report

    SciTech Connect

    Adams, B.E.

    1996-11-01

    The purpose of this research was to experimentally determine the operating {open_quotes}window{close_quotes} for an oxygen plasma cleaning process to be used on microelectronics components just prior to wire bonding. The process was being developed to replace one that used vapor degreasing with trichlorotrifluoroethane, an ozone-depleting substance. A Box-Behnken experimental design was used to generate data from which the oxygen plasma cleaning process could be characterized. Auger electron spectrophotometry was used to measure the contamination thickness on the dice after cleaning. An empirical equation correlating the contamination thickness on the die surface with the operating parameters of the plasma system was developed from the collected Auger data, and optimum settings for cleaning semiconductor devices were determined. Devices were also tested for undesirable changes in electrical parameters resulting from cleaning in the plasma system. An increase in leakage current occurred for bipolar transistors and diodes after exposure to the oxygen plasma. Although an increase in leakage current occurred, each device`s parameter remained well below the acceptable specification limit. Based upon the experimental results, the optimum settings for the plasma cleaning process were determined to be 200 watts of power applied for five minutes in an enclosure maintained at 0.7 torr. At these settings, all measurable contamination was removed without compromising the reliability of the devices.

  13. Evaluation of silicon oxide cleaning using F2/Ar remote plasma processing

    NASA Astrophysics Data System (ADS)

    Kang, S. C.; Hwang, J. Y.; Lee, N.-E.; Joo, K. S.; Bae, G. H.

    2005-07-01

    In this study, chamber cleaning experiments using a F2/Ar remote plasma generated from a toroidal-type remote plasma source were carried out in a plasma enhanced chemical vapor deposition (PECVD) system. The cleaning processes for the various silicon oxide layers, including PE-oxide (deposited by PECVD using SiH4 and N2O), O3-TEOS oxide (deposited by thermal CVD using ozone and TEOS precursor), and BPSG (borophosphosilicate glass), were investigated by varying the various process parameters, such as the F2 gas flow rate, the F2/(F2+Ar) flow ratio, and the cleaning temperature. The species emitted during cleaning were monitored by Fourier transformed infrared spectroscopy and residual gas analysis. Under the current experimental conditions, the cleaning rate of the BPSG was 4.1-5.0 and 3.9-7.3 times higher than that those of the PE-oxide and O3-TEOS oxide layers, respectively, at room temperature and an F2/(F2+Ar) flow ratio of 28.5%-83%. As the cleaning temperature increased from 100 to 350 °C, the cleaning rates of the PE-oxide, O3-TEOS oxide, and BPSG layers were increased by factors of 2.0-3.0, 1.5-2.2, and 3.0-3.4, respectively, at an F2/(F2+Ar) flow ratio of 28%-68%. The F2/(F2+Ar) flow ratio and cleaning temperature were found to be the most critical parameters involved in determining the cleaning rate of the various oxide layers.

  14. Organic pollution removal from coke plant wastewater using coking coal.

    PubMed

    Gao, Lihui; Li, Shulei; Wang, Yongtian; Sun, Hao

    2015-01-01

    Coke plant wastewater (CPW) is an intractable chemical wastewater, and it contains many toxic pollutants. This article presents the results of research on a semi-industrial adsorption method of coking wastewater treatment. As a sorbent, the coking coal (CC) was a dozen times less expensive than active carbon. The treatment was conducted within two scenarios, as follows: (1) adsorption after biological treatment of CPW with CC at 40 g L(-1); the chemical oxygen demand (COD) removal was 75.66%, and the concentration was reduced from 178.99 to 43.56 mg L(-1); (2) given an adsorption by CC of 250 g L(-1) prior to the biological treatment of CPW, the eliminations of COD and phenol were 58.08% and 67.12%, respectively. The CC that adsorbed organic pollution and was returned to the coking system might have no effect on both coke oven gas and coke.

  15. Organic pollution removal from coke plant wastewater using coking coal.

    PubMed

    Gao, Lihui; Li, Shulei; Wang, Yongtian; Sun, Hao

    2015-01-01

    Coke plant wastewater (CPW) is an intractable chemical wastewater, and it contains many toxic pollutants. This article presents the results of research on a semi-industrial adsorption method of coking wastewater treatment. As a sorbent, the coking coal (CC) was a dozen times less expensive than active carbon. The treatment was conducted within two scenarios, as follows: (1) adsorption after biological treatment of CPW with CC at 40 g L(-1); the chemical oxygen demand (COD) removal was 75.66%, and the concentration was reduced from 178.99 to 43.56 mg L(-1); (2) given an adsorption by CC of 250 g L(-1) prior to the biological treatment of CPW, the eliminations of COD and phenol were 58.08% and 67.12%, respectively. The CC that adsorbed organic pollution and was returned to the coking system might have no effect on both coke oven gas and coke. PMID:26114284

  16. Fundamentals of Delayed Coking Joint Industry Project

    SciTech Connect

    Michael Volk Jr; Keith Wisecarver

    2005-10-01

    is 2,937,439 barrels/calendar day. These cokers produce 154,607 tons of coke per day and delayed coking accounts for 88% of the world capacity. The delayed coking charge capacity in the United States is 1,787,860 b/cd. Despite its wide commercial use, only relatively few contractors and refiners are truly knowledgeable in delayed-coking design, so that this process carries with it a ''black art'' connotation. Until recently, the expected yield from cokers was determined by a simple laboratory test on the feedstock. As a result of Tulsa University's prior related research, a process model was developed that with additional work could be used to optimize existing delayed cokers over a wide range of potential feedstocks and operating conditions. The objectives of this research program are to: utilize the current micro, batch and pilot unit facilities at The University of Tulsa to enhance the understanding of the coking process; conduct additional micro and pilot unit tests with new and in-house resids and recycles to make current optimization models more robust; conduct focused kinetic experiments to enhance the furnace tube model and to enhance liquid production while minimizing sulfur in the products; conduct detailed foaming studies to optimize the process and minimize process upsets; quantify the parameters that affect coke morphology; and to utilize the knowledge gained from the experimental and modeling studies to enhance the computer programs developed in the previous JIP for optimization of the coking process. These refined computer models will then be tested against refinery data provided by the member companies. Novel concepts will also be explored for hydrogen sulfide removal of furnace gases as well as gas injection studies to reduce over-cracking. The following deliverables are scheduled from the two projects of the three-year JIP: (1) A novel method for enhancing liquid yields from delayed cokers and data that provide insight as to the optimum temperature

  17. ECR plasma cleaning: an in-situ processing technique for RF cavities

    SciTech Connect

    Wu, G.; Moeller, W-D.; Antoine, C.; Jiang, H.; Pechenezhskiy, I.; Cooley, L.; Khabiboulline, T.; Terechkine, Y.; Edwards, H.; Koeth, T.; Romanenko, A.; /Cornell U., Phys. Dept. /Jefferson Lab

    2008-01-01

    A condition for Electron Cyclotron Resonance (ECR) can be established inside a fully assembled RF cavity without the need for removing high-power couplers. As such, plasma generated by this process can be used as a final cleaning step, or as an alternative cleaning step in place of other techniques. Tests showed filtered dry air plasma can successfully remove sulfur particles on niobium surface while the surface oxygen content remains intact.

  18. Chemical-cleaning solvent and process testing. Final report. [PWR

    SciTech Connect

    Jevec, J.M.; Leedy, W.S.

    1983-04-01

    Laboratory and pilot plant investigations were conducted to develop and qualify chemical cleaning solvents, procedures, analysis methods and monitoring techniques to safely remove magnetite, copper and copper oxide sludges from the secondary side of nuclear steam generators. The results of this program found that a two-step procedure involving two different solvents should be used. A solvent composed of 10% ethylenediaminetetraacetic acid (EDTA), 1% hydrazine (N/sub 2/H/sub 4/), 5 to 10 mL/L CI-801 (a nonproprietary corrosion inhibitor), pH adjusted to 7.0 with ammonia used at a temperature of 93/sup 0/C (200/sup 0/C) will dissolve magnetite in a reasonable period of time. Corrosion produced by this solvent in tests on materials of which steam generators are constructed was reasonably low in all cases. A solvent composed of 5% EDTA, 2% hydrogen peroxide, with the pH first adjusted to 7.0 with ammonia and then to 10.0 with ethylenediamine (EDA) was developed to dissolve copper and copper oxides. This solvent is most effective when used at ambient temperature.

  19. Design and construction of coke battery 1A at Radlin coke plant, Poland

    SciTech Connect

    A.M. Kravchenko; D.P. Yarmoshik; V.B. Kamenyuka; G.E. Kos'kova; N.I. Shkol'naya; V.V. Derevich; A.S. Grankin

    2009-07-15

    In the design and construction of coke battery 1A at Radlin coke plant (Poland), coking of rammed coke with a stationary system was employed for the first time. The coke batteries are grouped in blocks. Safety railings are provided on the coke and machine sides of the maintenance areas.

  20. Two-Step Plasma Process for Cleaning Indium Bonding Bumps

    NASA Technical Reports Server (NTRS)

    Greer, Harold F.; Vasquez, Richard P.; Jones, Todd J.; Hoenk, Michael E.; Dickie, Matthew R.; Nikzad, Shouleh

    2009-01-01

    A two-step plasma process has been developed as a means of removing surface oxide layers from indium bumps used in flip-chip hybridization (bump bonding) of integrated circuits. The two-step plasma process makes it possible to remove surface indium oxide, without incurring the adverse effects of the acid etching process.

  1. Influence of microbubble in physical cleaning of MF membrane process for wastewater reuse.

    PubMed

    Lee, Eui-Jong; Kim, Young-Hoon; Kim, Hyung-Soo; Jang, Am

    2015-06-01

    Currently, there is a growing emphasis on wastewater reclamation and reuse all over the world due to restricted water resources. Among a variety of wastewater reuse technologies, the use of microfiltration membranes (MF) is one of the popular processes because it has the ability to successfully eliminate particulates and colloidal matters. However, successful fouling control is not easy because effluents from the activated sludge process still contain small particulates and colloidal matters such as extracellular polymeric substance (EPS) and soluble microbial products (SMP). On the other hand, microbubbles have advantageous properties compared to common bubbles, but there hasn't been reporting of the use of microbubbles in physical cleaning instead of aeration. Encouraging results were obtained herein through the application of microbubbles for physical cleaning. In evaluation of the cleaning efficiency, the efficiency of microbubbles was observed to be twice as high as that of aeration, except during the course of the initial 30 min. Total organic carbon (TOC) concentration of the membrane tank after treatment with microbubbles was more than twice as high as that after aeration for physical cleaning. The membrane cleaned with microbubbles also had the smoothest surface, with a roughness of 42.5 nm. In addition, microbubbles were found to effectively remove EPS and make the structure of the gel layer loose. In particular, the microbubbles had the ability to remove proteins through the effect of pyrolytic decomposition. Therefore, in FT-IR spectra of the membrane surfaces taken before and after physical cleaning, while each treatment showed similar peak positions, the peak values of the membrane treated with microbubbles were the lowest. Through various analyses, it was confirmed that microbubbles can remove foulants on the gel layer in spite of their very low shear force. This means that microbubble cleaning has full potential for use as a physical cleaning

  2. MSO spent salt clean-up recovery process

    SciTech Connect

    Adamson, M G; Brummond, W A; Hipple, D L; Hsu, P C; Summers, L J; Von Holtz, E H; Wang, F T

    1997-02-01

    An effective process has been developed to separate metals, mineral residues, and radionuclides from spent salt, a secondary waste generated by Molten Salt Oxidation (MSO). This process includes salt dissolution, pH adjustment, chemical reduction and/or sulfiding, filtration, ion exchange, and drying. The process uses dithionite to reduce soluble chromate and/or sulfiding agent to suppress solubilities of metal compounds in water. This process is capable of reducing the secondary waste to less than 5% of its original weight. It is a low temperature, aqueous process and has been demonstrated in the laboratory [1].

  3. Study of Sn removal processes for in-situ collector cleaning

    NASA Astrophysics Data System (ADS)

    Elg, Daniel T.; Panici, Gianluca A.; Srivastava, Shailendra N.; Ruzic, D. N.

    2016-03-01

    An in-situ hydrogen plasma cleaning technique to clean Sn off of EUV collector optics is studied in detail. The cleaning process uses hydrogen radicals (formed in the hydrogen plasma) to interact with Sn-coated surfaces, forming SnH4 and being pumped away. This technique has been used to clean a 300mm-diameter stainless steel dummy collector optic, and EUV reflectivity of multilayer mirror samples was restored after cleaning Sn from them, validating the potential of this technology. This method has the potential to significantly reduce downtime and increase source availability. However, net Sn removal is limited by decomposition of the SnH4 molecule upon impact with the collector and the resulting redeposition of Sn. This is true in all cleaning systems that make use of hydrogen radicals. Thus, to guide the design of effective cleaning systems, the transport of Sn in the chamber, and the fundamental processes affecting it, must be understood. Accordingly, an investigation into these processes Sn removal is being performed. These processes include the advection of gas through the chamber, the creation of hydrogen radicals, the etching of Sn by radicals, and the surface decomposition of SnH4. In this paper, experiments to determine the radical density are presented, along with a theoretical plasma chemistry model that explains the processes behind radical creation and validates the radical density measurements. Additionally, experiments are shown that provide an insight into the etching of Sn by hydrogen radicals, yielding calculations of etching probability as well as showing that Sn etching is very sensitive to oxygen contamination and surface morphology.

  4. Effect of Dissolved Oxygen on Cu Corrosion in Single Wafer Cleaning Process

    NASA Astrophysics Data System (ADS)

    Imai, Masayoshi; Yamashita, Yukinari; Futatsuki, Takashi; Shiohara, Morio; Kondo, Seiichi; Saito, Shuichi

    2009-04-01

    We investigated Cu corrosion at the via bottom of multi-layered Cu interconnects that occurred after post-etching wet cleaning and caused via open failures. We found that oxygen was dissolved into de-ionized water (DIW) on the wafer edge from the air atmosphere during the rinse step after chemical cleaning and that Cu was oxidized due to the high oxidation-reduction potential (ORP) of the rinse DIW. To prevent Cu interconnects from being corroded, control of the dissolved oxygen and the ORP of the rinse DIW by decreasing the oxygen concentration of the atmosphere in the cleaning machine as well as by using H2 water is required. This will become indispensable in the cleaning process of the next generation Cu interconnects.

  5. Coke formation during pyrolysis of 1,2-dichloroethane

    SciTech Connect

    Holmen, A.; Lindvag, O.A.

    1995-12-31

    Most processes involving hydrocarbons or carbon oxides at high temperatures suffer from the disadvantage of coke formation. The formation of coke deposits during pyrolysis of hydrocarbons or chlorinated hydrocarbons is of significant practical importance. Examples of such processes are the steam cracking of alkanes to produce olefins and the thermal decomposition of 1,2-dichloroethane (EDC) for the production of vinyl chloride monomer (VCM). Even id the rate of coke production is low, the cumulative nature of the solid product will result in reactor fouling. The present work deals with the thermal decomposition of EDC. Coke formation has been studied on metal surfaces in a quartz tubular reactor. The rate of coke deposition was measures on metal foils hanging from one arm of a microbalance. A complete analysis of the product gas was accomplished using on-line gas chromatography. The results show that coke deposition during thermal decomposition of EDC depends on the composition of the feed as well as on the nature of the surface of the metal foil. Small amounts of other components (contamination with other chlorinated hydrocarbons as an example) may have a large influence on the rate of coke formation. The results are discussed in terms of surface composition/morphology of the metal foil and the free radical mechanism for thermal decomposition of FDC.

  6. Method for calcining delayed coke

    SciTech Connect

    Smith, J.H.

    1981-02-17

    Delayed petroleum coke is calcined in an internally-fired vertical shaft kiln. A downwardly-moving bed of green coke is preheated in the top of the kiln by rising combustion gases, then heat soaked at calcining temperatures in the intermediate section of the kiln, and finally cooled by recycle gas moving upwardly from the lower part of the kiln. Partially cooled calcined coke is recovered from the bottom of the kiln.

  7. COKEMASTER: Coke plant management system

    SciTech Connect

    Johanning, J.; Reinke, M.

    1996-12-31

    To keep coke utilization in ironmaking as competitive as possible, the potential to improve the economics of coke production has to be utilized. As one measure to meet this need of its customers, Krupp Koppers has expanded its existing ECOTROL computer system for battery heating control to a comprehensive Coke Plant Management System. Increased capacity utilization, lower energy consumption, stabilization of plant operation and ease of operation are the main targets.

  8. Development of Statistical Process Control Methodology for an Environmentally Compliant Surface Cleaning Process in a Bonding Laboratory

    NASA Technical Reports Server (NTRS)

    Hutchens, Dale E.; Doan, Patrick A.; Boothe, Richard E.

    1997-01-01

    Bonding labs at both MSFC and the northern Utah production plant prepare bond test specimens which simulate or witness the production of NASA's Reusable Solid Rocket Motor (RSRM). The current process for preparing the bonding surfaces employs 1,1,1-trichloroethane vapor degreasing, which simulates the current RSRM process. Government regulations (e.g., the 1990 Amendments to the Clean Air Act) have mandated a production phase-out of a number of ozone depleting compounds (ODC) including 1,1,1-trichloroethane. In order to comply with these regulations, the RSRM Program is qualifying a spray-in-air (SIA) precision cleaning process using Brulin 1990, an aqueous blend of surfactants. Accordingly, surface preparation prior to bonding process simulation test specimens must reflect the new production cleaning process. The Bonding Lab Statistical Process Control (SPC) program monitors the progress of the lab and its capabilities, as well as certifies the bonding technicians, by periodically preparing D6AC steel tensile adhesion panels with EA-91 3NA epoxy adhesive using a standardized process. SPC methods are then used to ensure the process is statistically in control, thus producing reliable data for bonding studies, and identify any problems which might develop. Since the specimen cleaning process is being changed, new SPC limits must be established. This report summarizes side-by-side testing of D6AC steel tensile adhesion witness panels and tapered double cantilevered beams (TDCBs) using both the current baseline vapor degreasing process and a lab-scale spray-in-air process. A Proceco 26 inches Typhoon dishwasher cleaned both tensile adhesion witness panels and TDCBs in a process which simulates the new production process. The tests were performed six times during 1995, subsequent statistical analysis of the data established new upper control limits (UCL) and lower control limits (LCL). The data also demonstrated that the new process was equivalent to the vapor

  9. Effect of dirty-hold time on cleaning process of pharmaceutical equipment.

    PubMed

    Patera, Jan; Stípková, Gabriela; Zámostný, Petr; Bělohlav, Zdeněk; Vltavský, Zdeněk

    2013-02-01

    The work was aimed at the evaluation of a cleanliness of pharmaceutical equipments after the end of the production and subsequent cleaning process. The influence of a dirty-hold time, a time interval between the end of the production period and the beginning of the cleaning process on its efficiency and the cleanliness of the equipment has been studied. The evaluation was performed for commercial tablet antihypertensive formulation with API losartan potassium. Sampling was carried out by a wet-swabbing method from the equipments and consequently obtained samples were analytically evaluated using HPLC. In the production of the concerned pharmaceutical, it has been found that the cleaning process is properly designed and validated. Despite the concentration of losartan in swabs from the equipment was in all cases within the limits of acceptance criteria, the effect of the dirty-hold time was proved. In the equipments with long hold-time period, the monitored substance was found in substantially higher concentrations.

  10. 76 FR 52692 - Notice of Lodging of Consent Decree Under the Clean Air Act

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-08-23

    ... on August 17, 2011, a Consent Decree in United States of America v. Erie Coke Corporation, Civil... Pennsylvania. In this action, the United States sought injunctive relief and penalties against Erie Coke Corporation (``Erie Coke'') pursuant to Section 113(b) of the Clean Air Act, 42 U.S.C. 7413(b), for...

  11. Development of chamber wall observation system at coke oven

    SciTech Connect

    Tsukihara, Y.; Hashimoto, K.; Hamaki, M.; Kasaoka, S.; Shirogane, T.

    1993-01-01

    The major factor determining the life of coke ovens is the degree of damage to the coking chamber wall. Repairs can be made by flame gunning if the damage is relatively light, but repair costs increase dramatically as damage becomes more serious. Depending on the case, it may be impossible to restore the oven to its original conditions. It is therefore necessary to inspect damage conditions periodically and carry out repairs systematically. In addition, obtaining a quantitative grasp of coke oven deterioration and estimating the operational burden with oven conditions also have a bearing on the service life of coke ovens. Therefore, for obtaining coke oven life of 30-35 years, it will be still more important that technique of obtaining a quantitative grasp of coke oven deterioration. Visual inspection by operators is not completely effective as a means of early discovery and diagnosis of damaged parts of the oven wall. This report describes the development of a device which solves this problem by making it possible to observe the entire coke oven wall using a diagnostic camera introduced into the oven by remote control, and a computer system for processing the photographic information thus obtained.

  12. Processes For Cleaning a Cathode Tube and Assemblies In A Hollow Cathode Assembly

    NASA Technical Reports Server (NTRS)

    Patterson, Michael J. (Inventor); Verhey, Timothy R. R. (Inventor); Soulas, George C. (Inventor)

    2001-01-01

    The present invention is a process for cleaning a cathode tube and other subassemblies in a hollow cathode assembly. In the disclosed process, hand covering elastomer gloves are used for handling all cathode assembly parts. The cathode tube and other subassemblies are cleaned with a lint-free cloth damped with acetone, then wiped with alcohol, immersed in ethyl alcohol or acetone, and ultrasonic agitation is applied, heating to 60 C. for ethyl alcohol or 56 C. for acetone. The cathode tube and other subassemblies are dried by blowing with nitrogen gas.

  13. Enhancing the performance of multilayer-dielectric diffraction gratings through cleaning process modifications and defect mitigation

    NASA Astrophysics Data System (ADS)

    Liddell, Heather P. H.

    2014-05-01

    The laser-damage resistance of multilayer-dielectric (MLD) pulse compressor gratings currently limits the energy performance of the petawatt-class OMEGA EP laser system at University of Rochester's Laboratory for Laser Energetics. The cleanliness of these components is of paramount importance; contaminants can act as absorbers during laser irradiation, initiating intense local heating and catastrophic laser-induced damage. Unfortunately, some of the most effective cleaning methods for MLD gratings - usually involving high temperatures and strong acids or bases - can themselves induce chemical degradation and thermal stresses, leading to coating delamination and defects. This work explores ways to improve the laser-damage resistance of MLD gratings through modifications to the final cleaning phase of the manufacturing process. Processes of defect formation are investigated through a combination of chemical cleaning experiments, microscopy, and modeling. We use a fracture-mechanics approach to formulate a mechanism for the initiation of micrometer-scale delamination defects that are commonly observed after chemical cleaning. The stress responses of MLD coatings to elevated-temperature chemical cleaning are estimated using a thermomechanical model, enabling us to study the effects of substrate thickness, solution temperature, and heating rates on coating stresses (and thus the risk of stress-induced failure). Finally, a low-temperature chemical cleaning approach is developed to improve laser-damage resistance while avoiding defect formation and mitigating coating stresses. We find that grating coupons cleaned using the optimized method consistently meet OMEGA EP requirements on diffraction efficiency and 1054-nm laser-damage resistance at 10 ps.

  14. Investigation of the impact of cleaning on the adhesive bond and the process implications

    SciTech Connect

    EMERSON,JOHN A.; GUESS,TOMMY R.; ADKINS,CAROL L. JONES; CURRO,JOHN G.; REEDY JR.,EARL DAVID; LOPEZ,EDWIN P.; LEMKE,PAUL A.

    2000-05-01

    While surface cleaning is the most common process step in DOE manufacturing operations, the link between a successful adhesive bond and the surface clean performed before adhesion is not well understood. An innovative approach that combines computer modeling expertise, fracture mechanics understanding, and cleaning experience to address how to achieve a good adhesive bond is discussed here to develop a capability that would result in reduced cleaning development time and testing, improved bonds, improved manufacturability, and even an understanding that leads to improved aging. A simulation modeling technique, polymer reference interaction site model applied near wall (Wall PRISM), provided the capability to include contaminants on the surface. Calculations determined an approximately 8% reduction in the work of adhesion for 1% by weight of ethanol contamination on the structure of a silicone adhesive near a surface. The demonstration of repeatable coatings and quantitative analysis of the surface for deposition of controlled amounts of contamination (hexadecane and mineral oil) was based on three deposition methods. The effect of the cleaning process used on interfacial toughness was determined. The measured interfacial toughness of samples with a Brulin cleaned sandblasted aluminum surface was found to be {approximately} 15% greater than that with a TCE cleaned aluminum surface. The sensitivity of measured fracture toughness to various test conditions determined that both interfacial toughness and interface corner toughness depended strongly on surface roughness. The work of adhesion value for silicone/silicone interface was determined by a contact mechanics technique known as the JKR method. Correlation with fracture data has allowed a better understanding between interfacial fracture parameters and surface energy.

  15. Cyanide treatment options in coke plants

    SciTech Connect

    Minak, H.P.; Lepke, P.

    1997-12-31

    The paper discusses the formation of cyanides in coke oven gas and describes and compares waste processing options. These include desulfurization by aqueous ammonia solution, desulfurization using potash solution, desulfurization in oxide boxes, decomposition of NH{sub 3} and HCN for gas scrubbing. Waste water treatment methods include chemical oxidation, precipitation, ion exchange, reverse osmosis, and biological treatment. It is concluded that biological treatment is the most economical process, safe in operation and requires a minimum of manpower.

  16. Coke from coal and petroleum

    DOEpatents

    Wynne, Jr., Francis E.; Lopez, Jaime; Zaborowsky, Edward J.

    1981-01-01

    A carbonaceous coke is manufactured by the delayed coking of a slurry mixture of from about 10 to about 30 weight percent of caking or non-caking coal and the remainder a petroleum resid blended at below 50.degree. C.

  17. Clean burning process which converts pollutants into value added product

    SciTech Connect

    Zhu Xuefang

    1999-07-01

    By adding a multiple composite admixture in coal-fired boilers, the new technology turns ash and the sulfur in coal into cement clinker materials, deepens and stabilizes combustion process, decreases mechanical and chemical instabilities during combustion, and eliminates the production of NO{sub x}. While generating heat and power, the technology produces cement clinkers, and gets rid of the soot type of air pollution caused by cement kilns, thus effects a radical cure for the two pollution sources in coal-fired power plants and cement kilns. The new technology makes use of coal ashes as renewable resources, saves energy resources and the land needed to discard the ashes. Therefore, it benefits for ecological balance and economics.

  18. DEMONSTRATION OF A LIQUID CARBON DIOXIDE PROCESS FOR CLEANING METAL PARTS

    EPA Science Inventory

    The report gives results of a demonstration of liquid carbon dioxide (LCO2) as an alternative to chlorinated solvents for cleaning metal parts. It describes the LCO2 process, the parts tested, the contaminants removed, and results from preliminary laboratory testing and on-site d...

  19. NATO/CCMS PILOT STUDY - CLEAN PRODUCTS AND PROCESSES (PHASE I) 2000 ANNUAL REPORT, NUMBER 242

    EPA Science Inventory

    This annual report presents the proceedings of the Third Annual NATO/CCMS pilot study meeting in Copenhagen, Denmark. Guest speakers focused on efforts in the area of research of clean products and processes, life cycle analysis, computer tools and pollution prevention.

  20. NATO/CCMS PILOT STUDY CLEAN PRODUCTS AND PROCESSES (PHASE II) 2003 ANNUAL REPORT

    EPA Science Inventory

    The 6th annual meeting of the NATO CCMS Pilot Study, Clean Products and Processes, was held in Cetraro, Italy, from May 11 to 15, 2003. This was also the first meeting of its Phase II study. 24 country representatives attended this meeting. This meeting was very ably run by th...

  1. NATO CCMS PILOT STUDY ON CLEAN PRODUCTS AND PROCESSES -(PHASE I) - 2002 ANNUAL REPORT

    EPA Science Inventory

    The annual report summarizes the activities of the NATO CCMS Pilot Study on clean products and processes for 2002, including the proceedings of the 2002 annual meeting held in Vilnius, Lithuania. The report presents a wealth of information on cleaner production activities in ove...

  2. Selection of a Non-ODC Solvent for Rubber Processing Equipment Cleaning

    NASA Technical Reports Server (NTRS)

    Morgan, R. E.; Thornton, T. N.; Semmel, L.; Selvidge, S. A.

    2003-01-01

    NASA/MSFC has recently acquired new equipment for the manufacture and processing of rubber and rubber containing items that are used in the Redesigned Solid Rocket Motor (RSRM) system. Work with a previous generation of rubber equipment at MSFC in the 1970's had involved the use of Oxygen Deficient Center (ODC's) such as 1,1,1-Trichloroethane or VOC's such as Toluene as the solvents of choice in cleaning the equipment. Neither of these options is practical today. This paper addresses the selection and screening of candidate cleaning solvents that are not only effective, but also meet the new environmental standards.

  3. Selection of a Non-ODC Solvent for Rubber Processing Equipment Cleaning

    NASA Technical Reports Server (NTRS)

    Morgan, R. E.; Thornton, T. N.; Semmel, L.; Selvidge, S. A.; Cash, Steve (Technical Monitor)

    2002-01-01

    NASA/MSFC has recently acquired new equipment for the manufacture and processing of rubber and rubber containing items that are used in the RSRM (Reusable Solid Rocket Motor) system. Work with a previous generation of rubber equipment at MSFC (Marshall Space Flight Center) in the 1970's had involved the use of ODC's such as 1,1,1-Trichloroethane or VOC's such as Toluene as the solvents of choice in cleaning the equipment. Neither of these options is practical today. This paper addresses the selection and screening of candidate cleaning solvents that are not only effective, but also meet the new environmental standards.

  4. Preparation and characterization of bi-metallic nanoparticle catalyst having better anti-coking properties using reverse micelle technique

    NASA Astrophysics Data System (ADS)

    Zacharia, Thomas

    Energy needs are rising on an exponential basis. The mammoth energy sources like coal, natural gas and petroleum are the cause of pollution. The large outcry for an alternate energy source which is environmentally friendly and energy efficient is heard during the past few years. This is where “Clean-Fuel” like hydrogen gained its ground. Hydrogen is mainly produced by steam methane reforming (SMR). An alternate sustainable process which can reduce the cost as well as eliminate the waste products is Tri-reforming. In both these reforming processes nickel is used as catalyst. However as the process goes on the catalyst gets deactivated due to coking on the catalytic surface. This goal of this thesis work was to develop a bi-metallic catalyst which has better anti-coking properties compared to the conventional nickel catalyst. Tin was used to dope nickel. It was found that Ni3Sn complex around a core of Ni is coking resistant compared to pure nickel catalyst. Reverse micelle synthesis of catalyst preparation was used to control the size and shape of catalytic particles. These studies will benefit researches on hydrogen production and catalyst manufactures who work on different bi-metallic combinations.

  5. EXPLORING ENGINEERING CONTROL THROUGH PROCESS MANIPULATION OF RADIOACTIVE LIQUID WASTE TANK CHEMICAL CLEANING

    SciTech Connect

    Brown, A.

    2014-04-27

    One method of remediating legacy liquid radioactive waste produced during the cold war, is aggressive in-tank chemical cleaning. Chemical cleaning has successfully reduced the curie content of residual waste heels in large underground storage tanks; however this process generates significant chemical hazards. Mercury is often the bounding hazard due to its extensive use in the separations process that produced the waste. This paper explores how variations in controllable process factors, tank level and temperature, may be manipulated to reduce the hazard potential related to mercury vapor generation. When compared using a multivariate regression analysis, findings indicated that there was a significant relationship between both tank level (p value of 1.65x10{sup -23}) and temperature (p value of 6.39x10{sup -6}) to the mercury vapor concentration in the tank ventilation system. Tank temperature showed the most promise as a controllable parameter for future tank cleaning endeavors. Despite statistically significant relationships, there may not be confidence in the ability to control accident scenarios to below mercury’s IDLH or PAC-III levels for future cleaning initiatives.

  6. Reducing the emission of ozone depleting chemicals through use of a self-cleaning soldering process

    SciTech Connect

    Lichtenberg, L.; Martin, G.; Van Buren, P.; Iman, R.; Paffett, M.T.

    1991-12-31

    Motorola has jointed with Sandia and Los Alamos National Laboratories to perform work under a Cooperative Research and Development Agreement (CRADA) to reduce the use of CFC`s and other ozone depleting printing wiring board (PWB) cleaning solvents. This study evaluated the use of a new soldering process that uses dilute adipic acid in lieu of rosin flux. The process consumes the adipic acid in lieu of rosin flux. The process consumes the adipic acid during the soldering process and precludes the need for subsequent cleaning with ozone depleting solvents. This paper presents results from a series of designed experiments that evaluated PWB cleanliness as a function of various levels of machine control parameters. The study included a comprehensive hardware reliability evaluation, which included environmental conditioning, cleanliness testing, surface chemical analysis, surface insulation resistance testing, along with electrical, mechanical and long term storage testing. The results of this study that the new process produces quality, reliable hardware over a wide range of processing parameters. Adoption of this process, which eliminates the need for supplemental cleaning, will have a positive impact on many environmental problems, including depletion of the ozone layer.

  7. Reducing the emission of ozone depleting chemicals through use of a self-cleaning soldering process

    SciTech Connect

    Lichtenberg, L.; Martin, G.; Van Buren, P. . Government Electronics Group); Iman, R. ); Paffett, M.T. )

    1991-01-01

    Motorola has jointed with Sandia and Los Alamos National Laboratories to perform work under a Cooperative Research and Development Agreement (CRADA) to reduce the use of CFC's and other ozone depleting printing wiring board (PWB) cleaning solvents. This study evaluated the use of a new soldering process that uses dilute adipic acid in lieu of rosin flux. The process consumes the adipic acid in lieu of rosin flux. The process consumes the adipic acid during the soldering process and precludes the need for subsequent cleaning with ozone depleting solvents. This paper presents results from a series of designed experiments that evaluated PWB cleanliness as a function of various levels of machine control parameters. The study included a comprehensive hardware reliability evaluation, which included environmental conditioning, cleanliness testing, surface chemical analysis, surface insulation resistance testing, along with electrical, mechanical and long term storage testing. The results of this study that the new process produces quality, reliable hardware over a wide range of processing parameters. Adoption of this process, which eliminates the need for supplemental cleaning, will have a positive impact on many environmental problems, including depletion of the ozone layer.

  8. Evaluation, modelling and optimization of the cleaning process of contaminated plastic food refillables.

    PubMed

    Devlieghere, F; De Meulenaer, B; Sekitoleko, P; Estrella Garcia, A A; Huyghebaert, A

    1997-01-01

    In this study several types of bottle materials (glass, PET (polyethylene terephthalate), PC (polycarbonate), HDPE (high density polyethylene), PP (polypropylene) and PVC (polyvinyl chloride)) were evaluated in order to be used as food refillables, comparing the residual chemical contamination after classical caustic washing. Bottles were contaminated with model chemicals (chloroxylenol and d-limonene) and caustic washed with varied process parameters using a simulated laboratory-scale washing procedure. After washing, the chemical-contaminated bottles were filled with water and stored for 28 days at 37 degrees C. The concentrations of the model chemicals in the water after storage were taken as a measure of chemical contamination. The influence of the cleaning parameters (temperature, caustic and commercial additive concentration) was studied using response surface methodology. Washing temperature showed a significant influence on the removal of absorbed chemicals from surfaces compared with the effect of the caustic and especially the additive concentration. Optimization of caustic cleaning for the cleaning process in question led to better cleaning effectiveness, although none of the different washing conditions were able to remove all absorbed chemicals out of the polymeric resins. Commercially available plastic refillables (PET and PC) showed the best chemical rinsability. Glass bottles, however, had in every case the best rinsing characteristics.

  9. 7 CFR 361.8 - Cleaning of imported seed and processing of certain Canadian-origin screenings.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... 7 Agriculture 5 2013-01-01 2013-01-01 false Cleaning of imported seed and processing of certain... (Continued) ANIMAL AND PLANT HEALTH INSPECTION SERVICE, DEPARTMENT OF AGRICULTURE IMPORTATION OF SEED AND SCREENINGS UNDER THE FEDERAL SEED ACT § 361.8 Cleaning of imported seed and processing of certain...

  10. New coke-sorting system at OAO Koks

    SciTech Connect

    B.Kh. Bulaevskii; V.S. Shved; Yu.V. Kalimin; S.D. Filippov

    2009-05-15

    A new coke-sorting system has been introduced at OAO Koks. It differs from the existing system in that it has no bunkers for all-purpose coke but only bunkers for commercial coke. In using this system with coke from battery 4, the crushing of the coke on conveyer belts, at roller screens, and in the commercial-coke bunkers is studied. After installing braking elements in the coke path, their effectiveness in reducing coke disintegration and improving coke screening is investigated. The granulometric composition and strength of the commercial coke from coke battery 3, with the new coke-sorting system, is evaluated.

  11. An Integrated Model of Coal/Coke Combustion in a Blast Furnace

    NASA Astrophysics Data System (ADS)

    Shen, Y. S.; Guo, B. Y.; Yu, A. B.; Austin, P.; Zulli, P.

    2010-03-01

    A three-dimensional integrated mathematical model of the combustion of pulverized coal and coke is developed. The model is applied to the region of lance-blowpipe-tuyere-raceway-coke bed to simulate the operation of pulverized coal injection in an ironmaking blast furnace. The model integrates two parts: pulverized coal combustion model in the blowpipe-tuyere-raceway-coke bed and the coke combustion model in the coke bed. The model is validated against the measurements in terms of coal burnout and gas composition, respectively. The comprehensive in-furnace phenomena are simulated in the raceway and coke bed, in terms of flow, temperature, gas composition, and coal burning characteristics. In addition, underlying mechanisms for the in-furnace phenomena are analyzed. The model provides a cost-effective tool for understanding and optimizing the in-furnace flow-thermo-chemical characteristics of the PCI process in full-scale blast furnaces.

  12. The History and Future Challenges of Calcined Petroleum Coke Production and Use in Aluminum Smelting

    NASA Astrophysics Data System (ADS)

    Edwards, Les

    2015-02-01

    Calcined petroleum coke is used for the production of carbon anodes in the Hall-Héroult aluminum smelting process due to a combination of low impurity levels, ready availability, and relatively low cost. This article provides a review of the history and use of calcined petroleum coke for anode production and describes the different calcining technologies used by the industry. The article discusses the impact of changes in crude oil quality and refining economics over the last 10 years as well as the impact on green petroleum coke quality and availability. The industry has adapted well to quality changes in recent times, and the blending of different quality cokes by smelters is becoming increasingly important. The world has a plentiful supply of green petroleum coke, but the next wave of aluminum smelting capacity growth will put further pressure on the supply of the higher quality cokes traditionally favored by the industry.

  13. Temporal pulse cleaning by a self-diffraction process for ultrashort laser pulses

    NASA Astrophysics Data System (ADS)

    Xie, Na; Zhou, Kainan; Sun, Li; Wang, Xiaodong; Guo, Yi; Li, Qing; Su, Jingqin

    2014-11-01

    Applying the self-diffraction process to clean ultrashort laser pulses temporally is a recently developed effective way to temporal contrast enhancement. In this paper, we attempt to clean ultrashort laser pulses temporally by the self-diffraction process. Experiments were carried out to study the temporal contrast improvement in the front-end system of an ultraintense and ultrashort laser facility, i.e. the super intense laser for experiment on the extremes (SILEX-I). The results show that the maximum conversion efficiency of the first-order self-diffraction (SD1) pulse is 11%. The temporal contrast of the SD1 signal is improved by two orders of magnitude, i.e. to 103, for a 2.4-ns prepulse with initial contrast of ~10. For a 5.5 -ns prepulse with initial contrast of 2×103, the temporal contrast of the SD1 signal is improved by more than three orders of magnitude.

  14. CO₂ carbonation under aqueous conditions using petroleum coke combustion fly ash.

    PubMed

    González, A; Moreno, N; Navia, R

    2014-12-01

    Fly ash from petroleum coke combustion was evaluated for CO2 capture in aqueous medium. Moreover the carbonation efficiency based on different methodologies and the kinetic parameters of the process were determined. The results show that petroleum coke fly ash achieved a CO2 capture yield of 21% at the experimental conditions of 12 g L(-1), 363°K without stirring. The carbonation efficiency by petroleum coke fly ash based on reactive calcium species was within carbonation efficiencies reported by several authors. In addition, carbonation by petroleum coke fly ash follows a pseudo-second order kinetic model.

  15. Cleaning and sanitation of Salmonella-contaminated peanut butter processing equipment.

    PubMed

    Grasso, Elizabeth M; Grove, Stephen F; Halik, Lindsay A; Arritt, Fletcher; Keller, Susanne E

    2015-04-01

    Microbial contamination of peanut butter by Salmonella poses a significant health risk as Salmonella may remain viable throughout the product shelf life. Effective cleaning and sanitation of processing lines are essential for preventing cross-contamination. The objective of this study was to evaluate the efficacy of a cleaning and sanitation procedure involving hot oil and 60% isopropanol, ± quaternary ammonium compounds, to decontaminate pilot-scale processing equipment harboring Salmonella. Peanut butter inoculated with a cocktail of four Salmonella serovars (∼ 7 log CFU/g) was used to contaminate the equipment (∼ 75 L). The system was then emptied of peanut butter and treated with hot oil (90 °C) for 2 h followed by sanitizer for 1 h. Microbial analysis of food-contact surfaces (7 locations), peanut butter, and oil were conducted. Oil contained ∼ 3.2 log CFU/mL on both trypticase soy agar with yeast extract (TSAYE) and xylose lysine deoxycholate (XLD), indicating hot oil alone was not sufficient to inactivate Salmonella. Environmental sampling found 0.25-1.12 log CFU/cm(2) remaining on processing equipment. After the isopropanol sanitation (± quaternary ammonium compounds), no Salmonella was detected in environmental samples on XLD (<0.16 log CFU/cm(2)). These data suggest that a two-step hot oil clean and isopropanol sanitization treatment may eliminate pathogenic Salmonella from contaminated equipment. PMID:25475272

  16. Enhanced efficiency of laser shock cleaning process by geometrical confinement of laser-induced plasma

    SciTech Connect

    Jang, Deoksuk; Oh, Joon Ho; Kim, Dongsik; Lee, Jong-Myoung

    2009-07-01

    Surface cleaning based on the laser-induced breakdown of gas and subsequent plasma and shock wave generation can remove small particles from solid surfaces. Accordingly, several studies were performed to expand the cleaning capability of the process. In this work, the cleaning process using laser-induced plasma (LIP) under geometrical confinement is analyzed both theoretically and experimentally. Two-dimensional numerical analysis is conducted to examine the behavior of the LIP shock wave under geometrical confinement for several geometries. As a result of the analysis, we propose a simple and practical method to amplify the intensity of laser-induced shock. In the proposed method, a flat quartz plate placed close to the focal point of the laser pulse confines the expansion of the LIP, allowing the plasma to expand only in one direction. As a consequence of the plasma confinement, the intensity of the shock wave produced is increased significantly. Experiments demonstrate that the enhanced shock wave can remove smaller particles from the surface better than the existing process.

  17. Cleaning and sanitation of Salmonella-contaminated peanut butter processing equipment.

    PubMed

    Grasso, Elizabeth M; Grove, Stephen F; Halik, Lindsay A; Arritt, Fletcher; Keller, Susanne E

    2015-04-01

    Microbial contamination of peanut butter by Salmonella poses a significant health risk as Salmonella may remain viable throughout the product shelf life. Effective cleaning and sanitation of processing lines are essential for preventing cross-contamination. The objective of this study was to evaluate the efficacy of a cleaning and sanitation procedure involving hot oil and 60% isopropanol, ± quaternary ammonium compounds, to decontaminate pilot-scale processing equipment harboring Salmonella. Peanut butter inoculated with a cocktail of four Salmonella serovars (∼ 7 log CFU/g) was used to contaminate the equipment (∼ 75 L). The system was then emptied of peanut butter and treated with hot oil (90 °C) for 2 h followed by sanitizer for 1 h. Microbial analysis of food-contact surfaces (7 locations), peanut butter, and oil were conducted. Oil contained ∼ 3.2 log CFU/mL on both trypticase soy agar with yeast extract (TSAYE) and xylose lysine deoxycholate (XLD), indicating hot oil alone was not sufficient to inactivate Salmonella. Environmental sampling found 0.25-1.12 log CFU/cm(2) remaining on processing equipment. After the isopropanol sanitation (± quaternary ammonium compounds), no Salmonella was detected in environmental samples on XLD (<0.16 log CFU/cm(2)). These data suggest that a two-step hot oil clean and isopropanol sanitization treatment may eliminate pathogenic Salmonella from contaminated equipment.

  18. Effectiveness of bone cleaning process using chemical and entomology approaches: time and cost.

    PubMed

    Lai, Poh Soon; Khoo, Lay See; Mohd Hilmi, Saidin; Ahmad Hafizam, Hasmi; Mohd Shah, Mahmood; Nurliza, Abdullah; Nazni, Wasi Ahmad

    2015-08-01

    Skeletal examination is an important aspect of forensic pathology practice, requiring effective bone cleaning with minimal artefact. This study was conducted to compare between chemical and entomology methods of bone cleaning. Ten subjects between 20 and 40 years old who underwent uncomplicated medico-legal autopsies at the Institute of Forensic Medicine Malaysia were randomly chosen for this descriptive cross sectional study. The sternum bone was divided into 4 parts, each part subjected to a different cleaning method, being two chemical approaches i.e. laundry detergent and a combination of 6% hydrogen peroxide and powder sodium bicarbonate and two entomology approaches using 2nd instar maggots of Chrysomyia rufifacies and Ophyra spinigera. A scoring system for grading the outcome of cleaning was used. The effectiveness of the methods was evaluated based on average weight reduction per day and median number of days to achieve the average score of less than 1.5 within 12 days of the bone cleaning process. Using maggots was the most time-effective and costeffective method, achieving an average weight reduction of 1.4 gm per day, a median of 11.3 days to achieve the desired score and an average cost of MYR 4.10 per case to reach the desired score within 12 days. This conclusion was supported by blind validation by forensic specialists achieving a 77.8% preference for maggots. Emission scanning electron microscopy evaluation also revealed that maggots especially Chrysomyia rufifacies preserved the original condition of the bones better allowing improved elucidation of bone injuries in future real cases.

  19. Extensive separations (CLEAN) processing strategy compared to TRUEX strategy and sludge wash ion exchange

    SciTech Connect

    Knutson, B.J.; Jansen, G.; Zimmerman, B.D.; Seeman, S.E.; Lauerhass, L.; Hoza, M.

    1994-08-01

    Numerous pretreatment flowsheets have been proposed for processing the radioactive wastes in Hanford`s 177 underground storage tanks. The CLEAN Option is examined along with two other flowsheet alternatives to quantify the trade-off of greater capital equipment and operating costs for aggressive separations with the reduced waste disposal costs and decreased environmental/health risks. The effect on the volume of HLW glass product and radiotoxicity of the LLW glass or grout product is predicted with current assumptions about waste characteristics and separations processes using a mass balance model. The prediction is made on three principal processing options: washing of tank wastes with removal of cesium and technetium from the supernatant, with washed solids routed directly to the glass (referred to as the Sludge Wash C processing strategy); the previous steps plus dissolution of the solids and removal of transuranic (TRU) elements, uranium, and strontium using solvent extraction processes (referred to as the Transuranic Extraction Option C (TRUEX-C) processing strategy); and an aggressive yet feasible processing strategy for separating the waste components to meet several main goals or objectives (referred to as the CLEAN Option processing strategy), such as the LLW is required to meet the US Nuclear Regulatory Commission Class A limits; concentrations of technetium, iodine, and uranium are reduced as low as reasonably achievable; and HLW will be contained within 1,000 borosilicate glass canisters that meet current Hanford Waste Vitrification Plant glass specifications.

  20. NATO/CCMS PILOT STUDY CLEAN PRODUCTS AND PROCESSES (PHASE 1) 1998 ANNUAL REPORT (EPA/600/R-98/065)

    EPA Science Inventory

    This annual report presents the proceedings of the first annual NATO/CCMS pilot study meeting in Cincinnati in March 1998. Guest speakers focused on efforts in the research arena of clean products, clean processes, life cycle analysis, ecolabeling, and pollution prevention tools.

  1. Gas treatment and by-products recovery of Thailand`s first coke plant

    SciTech Connect

    Diemer, P.E.; Seyfferth, W.

    1997-12-31

    Coke is needed in the blast furnace as the main fuel and chemical reactant and the main product of a coke plant. The second main product of the coke plant is coke oven gas. During treatment of the coke oven gas some coal chemicals like tar, ammonia, sulphur and benzole can be recovered as by-products. Since the market prices for these by-products are rather low and often erratic it does not in most cases justify the investment to recover these products. This is the reason why modern gas treatment plants only remove those impurities from the crude gas which must be removed for technical and environmental reasons. The cleaned gas, however, is a very valuable product as it replaces natural gas in steel work furnaces and can be used by other consumers. The surplus can be combusted in the boiler of a power plant. A good example for an optimal plant layout is the new coke oven facility of Thai Special Steel Industry (TSSI) in Rayong. The paper describes the TSSI`s coke oven gas treatment plant.

  2. Application of non-invasive optical monitoring methodologies to follow and record painting cleaning processes

    NASA Astrophysics Data System (ADS)

    Fontana, R.; Dal Fovo, A.; Striova, J.; Pezzati, L.; Pampaloni, E.; Raffaelli, M.; Barucci, M.

    2015-11-01

    The cleaning of painted artworks, i.e. the critical operation whereby materials are selectively removed from a painted surface by partial thinning or complete elimination of varnish, is one of the most debated conservation operations, being an irreversible process, which may result in chromatic and morphological variations in the painted surface. Due to ageing, the upper layer is subject to darkening and yellowing because of blanching and fading from ultraviolet exposure, dust deposition, and overpainted layers due, for instance, to restoration interventions. This degradation can either alter the original appearance of painting polychromy or cause mechanical failure of the finishes. To address these adverse conditions, a process of examination and analysis is critical to the definition and interpretation of the varnish layer. When investigating the ageing process of old paintings, it is of great importance to obtain insight into the painting technique as practiced in the past, and the first step in gaining this knowledge is, to a large extent, based on the study of the varnish film. An effective control of the process and objective evaluation of its outcome requires therefore instrumental/analytical support. The present study illustrates the successful application of non-invasive optical techniques—such as colorimetry, multispectral reflectography, laser scanning micro-profilometry, and optical coherence tomography—to the monitoring of an Italian fourteenth-century painting cleaning process. Results presented here confirm that optical techniques play a pivotal role in artwork diagnostics, especially with regard to conservation operations, while also indicating their validity when applied to the monitoring of the cleaning process.

  3. Process for the elimination of waste water produced upon the desulfurization of coking oven gas by means of wash solution containing organic oxygen-carrier, with simultaneous recovery of elemental sulfur

    SciTech Connect

    Diemer, P.; Brake, W.; Dittmer, R.

    1985-04-16

    A process is disclosed for the elimination of waste water falling out with the desulfurization of coking oven gas by means of an organic oxygen carrier-containing washing solution with simultaneous recovery of elemental sulfur. The waste water is decomposed in a combustion chamber in a reducing atmosphere at temperatures between about 1000/sup 0/ and 1100/sup 0/ C. under such conditions that the mole ratio of H/sub 2/S:SO/sub 2/ in the exhaust gas of the combustion chamber amounts to at least 2:1. Sulfur falling out is separated and the sensible heat of the exhaust gas is utilized for steam generation. The cooled and desulfurized exhaust gas is added to the coking oven gas before the pre-cooling. Sulfur falling out from the washing solution in the oxidizer is separated out and lead into the combustion chamber together with the part of the washing solution discharged as waste water from the washing solution circulation. Preferred embodiments include that the sulfur loading of the waste water can amount to up to about 370 kg sulfur per m/sup 3/ waste water; having the cooling of sulfur-containing exhaust gas leaving the combustion chamber follow in a waste heat boiler and a sulfur condenser heated by pre-heated boiler feed water, from which condenser sulfur is discharged in liquid state.

  4. Cleaning conveyor belts in the chicken-cutting area of a poultry processing plant with 45°c water.

    PubMed

    Soares, V M; Pereira, J G; Zanette, C M; Nero, L A; Pinto, J P A N; Barcellos, V C; Bersot, L S

    2014-03-01

    Conveyor belts are widely used in food handling areas, especially in poultry processing plants. Because they are in direct contact with food and it is a requirement of the Brazilian health authority, conveyor belts are required to be continuously cleaned with hot water under pressure. The use of water in this procedure has been questioned based on the hypothesis that water may further disseminate microorganisms but not effectively reduce the organic material on the surface. Moreover, reducing the use of water in processing may contribute to a reduction in costs and emission of effluents. However, no consistent evidence in support of removing water during conveyor belt cleaning has been reported. Therefore, the objective of the present study was to compare the bacterial counts on conveyor belts that were or were not continuously cleaned with hot water under pressure. Superficial samples from conveyor belts (cleaned or not cleaned) were collected at three different times during operation (T1, after the preoperational cleaning [5 a.m.]; T2, after the first work shift [4 p.m.]; and T3, after the second work shift [1:30 a.m.]) in a poultry meat processing facility, and the samples were subjected to mesophilic and enterobacterial counts. For Enterobacteriaceae, no significant differences were observed between the conveyor belts, independent of the time of sampling or the cleaning process. No significant differences were observed between the counts of mesophilic bacteria at the distinct times of sampling on the conveyor belt that had not been subjected to continuous cleaning with water at 45°C. When comparing similar periods of sampling, no significant differences were observed between the mesophilic counts obtained from the conveyor belts that were or were not subjected to continuous cleaning with water at 45°C. Continuous cleaning with water did not significantly reduce microorganism counts, suggesting the possibility of discarding this procedure in chicken processing

  5. Optimal stack gas cleaning technology to maximize coal utilization in electric power generation

    SciTech Connect

    Emish, G.J.; Schulte, W.; Ellison, W.

    1997-07-01

    Major trends and developments are affecting availability, cost and comparative advantages to be assessed in choice of alternative primary energy/fuel sources and stack gas cleaning processes. As a result, electric power development can be seen to be in a traditional period leading to broadened, principal use of plentiful, higher-sulfur, fossil fuels, e.g. bituminous coal, petroleum coke, Orimulsion, etc., accompanied by gas cleaning system design affording minimum total cost per ton of SO{sub 2} removal in conjunction with advantageous, increased volume of high-value sulfurous byproduct generation.

  6. 46 CFR 148.04-15 - Petroleum coke, uncalcined; petroleum coke, uncalcined and calcined (mixture).

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 46 Shipping 5 2010-10-01 2010-10-01 false Petroleum coke, uncalcined; petroleum coke, uncalcined and calcined (mixture). 148.04-15 Section 148.04-15 Shipping COAST GUARD, DEPARTMENT OF HOMELAND... Requirements for Certain Material § 148.04-15 Petroleum coke, uncalcined; petroleum coke, uncalcined...

  7. Wet oxidation process concentration of iron and copper steam generator cleaning solvents

    SciTech Connect

    Baldwin, P.N. Jr.; Nakashima, T.

    1995-11-01

    The use of ethylene diamine tetraacetic acid (EDTA) metal cleaning formulations is broadly based. Usually the form of the EDTA used is the tetra ammonium salt. These formulations were developed by the power industry for specific use in maintaining steam generators. When these powerful cleaning solutions are used, they attract not only the key metals of interest, iron and copper, but also can and do remove small levels of other available metals such as chrome. A reduction in the volume of these cleaners is required in order to meet waste management and disposal standards. This paper deals with one method of volume reduction, concentration through evaporation. Once volume reduced, the waste can then be further treated through the use of Wet Oxidation. The effect of this process on the Total Organic Carbon (TOC) contained in the copper as well as the iron spent cleaning solutions is reviewed, including regression analysis of selected data. A regressive comparison is made between the EDTA and the TOC analyzed in the Wet Oxidation batch residuals.

  8. Fouling of a spiral-wound reverse osmosis membrane processing swine wastewater: effect of cleaning procedure on fouling resistance.

    PubMed

    Camilleri-Rumbau, M S; Masse, L; Dubreuil, J; Mondor, M; Christensen, K V; Norddahl, B

    2016-01-01

    Swine manure is a valuable source of nitrogen, phosphorus and potassium. After solid-liquid separation, the resulting swine wastewater can be concentrated by reverse osmosis (RO) to produce a nitrogen-potassium rich fertilizer. However, swine wastewater has a high fouling potential and an efficient cleaning strategy is required. In this study, a semi-commercial farm scale RO spiral-wound membrane unit was fouled while processing larger volumes of swine wastewater during realistic cyclic operations over a 9-week period. Membrane cleaning was performed daily. Three different cleaning solutions, containing SDS, SDS+EDTA and NaOH were compared. About 99% of the fouling resistance could be removed by rinsing the membrane with water. Flux recoveries (FRs) above 98% were achieved for all the three cleaning solutions after cleaning. No significant differences in FR were found between the cleaning solutions. The NaOH solution thus is a good economical option for cleaning RO spiral-wound membranes fouled with swine wastewater. Soaking the membrane for 3 days in permeate water at the end of each week further improved the FR. Furthermore, a fouling resistance model for predicting the fouling rate, permeate flux decay and cleaning cycle periods based on processing time and swine wastewater conductivity was developed. PMID:26698296

  9. Zinc Accumulation and Behavior in Tuyere Coke

    NASA Astrophysics Data System (ADS)

    Li, Kejiang; Zhang, Jianliang; Liu, Zhengjian; Wang, Tianqiu; Ning, Xiaojun; Zhong, Jianbo; Xu, Runsheng; Wang, Guangwei; Ren, Shan; Yang, Tianjun

    2014-10-01

    A case study of zinc oxide, which represents the first report on the occurrence, crystalline features, formation mechanism, and influence of this mineral in tuyere coke, was conducted in this study. A number of zinc oxides, some of which were in hexagonal wurtzite habit, were observed to distribute mainly in coke pores, cracks, surfaces, and around coke minerals. The accumulation of zinc in tuyere coke may enhance the degradation of coke and increase the generation and accumulation of coke fine in a blast furnace, which would cause bad effect on blast furnace operation. Investigations into zinc behavior in tuyere coke can be important for further interpretations of coke degradation in the high temperature zone of a blast furnace.

  10. Development of the chemical and electrochemical coal cleaning (CECC) process. Final report

    SciTech Connect

    Yoon, Roe-Hoan; Basilio, C.I.

    1992-05-01

    The Chemical and Electrochemical Coal Cleaning (CECC) process developed at Virginia Polytechnic Institute and State University was studied further in this project. This process offers a new method of physically cleaning both low- and high-rank coals without requiring fine grinding. The CECC process is based on liberating mineral matter from coal by osmotic pressure. The majority of the work was conducted on Middle Wyodak, Pittsburgh No. 8 and Elkhorn No. 3 coals. The coal samples were characterized for a variety of physical and chemical properties. Parametric studies were then conducted to identify the important operating parameters and to establish the optimum conditions. In addition, fundamental mechanisms of the process were studied, including mineral matter liberation, kinetics of mineral matter and pyrite dissolution, ferric ion regeneration schemes and alternative methods of separating the cleaned coal from the liberated mineral matter. The information gathered from the parametric and fundamental studies was used in the design, construction and testing of a bench-scale continuous CECC unit. Using this unit, the ash content of a Middle Wyodak coal was reduced from 6.96 to 1.61% at a 2 lbs/hr throughput. With an Elkhorn No. 3 sample, the ash content was reduced from 9.43 to 1.8%, while the sulfur content was reduced from 1.57 to 0.9%. The mass balance and liberation studies showed that liberation played a more dominant role than the chemical dissolution in removing mineral matter and inorganic sulfur from the different bituminous coals tested. However, the opposite was found to be the case for the Wyodak coal since this coal contained a significant amount of acid-soluble minerals.

  11. Functionalization of Petroleum Coke-Derived Carbon for Synergistically Enhanced Capacitive Performance.

    PubMed

    Zhang, Yan; Li, Xuejin; Huang, Jufeng; Xing, Wei; Yan, Zifeng

    2016-12-01

    Petroleum coke is a valuable and potential source for clean energy storage if it could be modified legitimately and facilely. In the present study, porous carbon with high surface area and abundant oxygen-containing groups was prepared from petroleum coke by chemical activation and modification processes. The as-prepared carbon exhibits a high surface area (1129 m(2) · g(-1)) and stable micrographic structure. It presents a high specific capacitance and excellent rate performance in KOH electrolyte. Even at an ultrahigh current density of 50 A · g(-1), the specific capacitance of the prepared carbon can still reach up to an unprecedented value of 261 F · g(-1) with a superhigh retention rate of 81 %. In addition, the energy density of this material in aqueous electrolyte can be as high as 13.9 Wh · kg(-1). The high energy density and excellent rate performance ensure its prosperous application in high-power energy storage system.

  12. Functionalization of Petroleum Coke-Derived Carbon for Synergistically Enhanced Capacitive Performance.

    PubMed

    Zhang, Yan; Li, Xuejin; Huang, Jufeng; Xing, Wei; Yan, Zifeng

    2016-12-01

    Petroleum coke is a valuable and potential source for clean energy storage if it could be modified legitimately and facilely. In the present study, porous carbon with high surface area and abundant oxygen-containing groups was prepared from petroleum coke by chemical activation and modification processes. The as-prepared carbon exhibits a high surface area (1129 m(2) · g(-1)) and stable micrographic structure. It presents a high specific capacitance and excellent rate performance in KOH electrolyte. Even at an ultrahigh current density of 50 A · g(-1), the specific capacitance of the prepared carbon can still reach up to an unprecedented value of 261 F · g(-1) with a superhigh retention rate of 81 %. In addition, the energy density of this material in aqueous electrolyte can be as high as 13.9 Wh · kg(-1). The high energy density and excellent rate performance ensure its prosperous application in high-power energy storage system. PMID:27009530

  13. Influence of diamond turning and surface cleaning processes on the degradation of KDP crystal surfaces

    NASA Astrophysics Data System (ADS)

    Kozlowski, Mark R.; Thomas, Ian M.; Edwards, Gary J.; Stanion, Kenneth A.; Fuchs, Baruch A.; Latanich, L.

    1991-12-01

    One factor influencing the efficiency of KDP frequency conversion arrays on the Nova laser system at LLNL has been environmental degradation, or `fogging,' of the crystal surfaces. Decreases in array transmission by as much as 20% have been attributed to crystal fogging. The surfaces of the 27 cm square Nova array crystals are prepared by a wet diamond-turning process. The rate of surface fogging has been associated with several parameters of the diamond turning and subsequent cleaning processes. High humidity during diamond turning, storage, and use on the laser tends to accelerate the fogging. We suspect that some of the additives present in the diamond turning oil increase the fogging rate and have found a machining oil which minimizes this surface degradation. Efficient removal of the machining oils from the crystal surface also minimizes the fogging problem. Care must be taken to use cleaning solvents which do not cause additional surface degradation. The fogging rate is sensitive to the crystallographic orientation of the material as well as to surface roughness related to the diamond turning process. Accelerated fogging at diamond turning artifacts may increase crystal surface roughness causing increased beam modulation and scattering losses.

  14. Influence of diamond turning and surface cleaning processes on the degradation of KDP crystal surfaces

    SciTech Connect

    Kozlowski, M.R.; Thomas, I.; Edwards, G.; Stanion, K.; Fuchs, B.

    1991-06-24

    One factor influencing the efficiency of KDP (potassium dihydrogen phosphate) frequency conversion arrays on the Nova laser system at LLNL has been environmental degradation, or fogging'', of the crystal surfaces. Decreases in array transmission by as much as 20% have been attributed to crystal fogging. The surfaces of the 27-cm square Nova array crystals are prepared by a wet diamond-turning process. The rate of surface fogging has been associated with several parameters of the diamond turning and subsequent cleaning processes. High humidity during diamond turning, storage, and use on the laser tends to accelerate the fogging. We suspect that some of the additives present in the diamond turning oil increase the fogging rate and have found a machining oil which minimizes this surface degradation. Efficient removal of the machining oils from the crystal surface also minimizes the fogging problem. Care must be taken to use cleaning solvents which do not cause additional surface degradation. The fogging rate is sensitive to the crystallographic orientation of the material as well as to surface roughness related to the diamond turning process. Accelerated fogging at diamond turning artifacts may increase crystal surface roughness causing increased beam modulation and scattering losses. 5 refs. 5 figs.

  15. Oxidizing Roasting Performances of Coke Fines Bearing Brazilian Specularite Pellets

    NASA Astrophysics Data System (ADS)

    Chun, Tiejun; Zhu, Deqing

    2016-06-01

    Oxidized pellets, consisting of Brazilian specularite fines and coke fines, were prepared by disc pelletizer using bentonite as binder. The roasting process of pellets includes preheating stage and firing stage. The compressive strength of preheated pellets and fired pellets reached the peak value at 1.5% coke fines dosage. During the initial stage of preheating, some original Fe2O3 was reduced to Fe3O4 because of partial reduction atmosphere in pellet. During the later stage of preheating and firing stage, coke fines were burnt out, and the secondary Fe2O3 (new generation Fe2O3) was generated due to the re-oxidization of Fe3O4, which improved the recrystallization of Fe2O3. Compared with the fired pellets without adding coke fines, fired pellets with 1.5% coke fines exhibited the comparable RSI (reduction swelling index) and RDI+3.15 mm (reduction degradation index), and slightly lower RI (reducibility index).

  16. New chamber walls conditioning and cleaning strategies to improve the stability of plasma processes

    NASA Astrophysics Data System (ADS)

    Cunge, G.; Pelissier, B.; Joubert, O.; Ramos, R.; Maurice, C.

    2005-08-01

    One major challenge in plasma etching processes for integrated circuit fabrication is to achieve a good wafer-to-wafer repeatability. This requires a perfect control of the plasma chamber wall conditions. For silicon etching processes, which deposit SiOyClz layers on the chamber walls, this is achieved by cleaning the interior surfaces of the plasma chamber with an SF6-based plasma after each wafer is etched. However, x-ray photoelectron spectroscopy analysis of the reactor wall surfaces shows that the inner parts of the Al2O3 chamber are strongly fluorinated (formation of Al-F bonds) during the SF6 plasma. At the same time the AlFx layer is sputtered from some parts of the chamber (mostly from the roof, which is bombarded by high energy ions), and AlF redeposition is observed on other parts of the reactor body. Hence, the cleaning process of the reactor leaves AlF residues on the chamber wall on its own. This leads to several issues including flake off of AlxFy particles on the wafer and process drifts (due both to the progressive growth of AlF material on the SiO2 windows and to the release of F atoms from the chamber walls during the etching process). This indicates that a strategy other than dry-cleaning the Al2O3 chamber walls in fluorine-based plasmas should be found. In this paper we have investigated two different strategies. The first one consists of replacing Al2O3 covering the chamber walls by another material for the chamber walls inner coating. In particular, we have investigated the surface modification of several types of organic polymers (Teflon, Parylene and carbon-rich polymers), when exposed to SF6-based plasmas. We show that these materials can be reset to their original condition after exposure to a dry-cleaning process because carbon containing polymers are slowly etched away by the SF6/O2 plasma. This suggests that the replacement of the conventional Al2O3 chamber wall material by a carbon-coated liner should be possible. Alternatively, we

  17. Effects of Coke Calcination Level on Pore Structure in Carbon Anodes

    NASA Astrophysics Data System (ADS)

    Fang, Ning; Xue, Jilai; Lang, Guanghui; Bao, Chongai; Gao, Shoulei

    2016-02-01

    Effects of coke calcination levels on pore structure of carbon anodes have been investigated. Bench anodes were prepared by 3 types of cokes with 4 calcination temperatures (800°C, 900°C, 1000°C and 1100°C). The cokes and anodes were characterized using hydrostatic method, air permeability determination, mercury porosimetry, image analysis and confocal microscopy (CSLM). The cokes with different calcination levels are almost the same in LC values (19-20 Å) and real density (1.967-1.985 g/cm3), while the anode containing coke calcined at 900°C has the lowest open porosity and air permeability. Pore size distribution (represented by Anode H sample) can be roughly divided into two ranges: small and medium pores in diameter of 10-400 μm and large pores of 400-580 μm. For the anode containing coke calcined at 800°C, a number of long, narrow pores in the pore size range of 400-580 μm are presented among cokes particles. Formation of these elongated pores may be attributed to coke shrinkages during the anode baking process, which may develop cracking in the anode under cell operations. More small or medium rounded pores with pore size range of 10-400 μm emerge in the anodes with coke calcination temperatures of 900°C, 1000°C and 1100°C, which may be generated due to release of volatiles from the carbon anode during baking. For the anode containing coke calcined at 1100°C, it is found that many rounded pores often closely surround large coke particles, which have potential to form elongated, narrow pores.

  18. Coking oven with horizontal chambers for producing coke

    SciTech Connect

    Jakobi, W.

    1984-06-26

    In a coking oven with a horizontal chamber the chamber is provided with a filling hole having a cylindrical portion with the diameter D and a reduced portion downwardly extending therefrom into the chamber over the height H. The ratio between D and H 1.5.

  19. Achieving clean epitaxial graphene surfaces suitable for device applications by improved lithographic process

    SciTech Connect

    Nath, A. Rao, M. V.; Koehler, A. D.; Jernigan, G. G.; Wheeler, V. D.; Hite, J. K.; Hernández, S. C.; Robinson, Z. R.; Myers-Ward, R. L.; Eddy, C. R.; Gaskill, D. K.; Garces, N. Y.

    2014-06-02

    It is well-known that the performance of graphene electronic devices is often limited by extrinsic scattering related to resist residue from transfer, lithography, and other processes. Here, we report a polymer-assisted fabrication procedure that produces a clean graphene surface following device fabrication by a standard lithography process. The effectiveness of this improved lithography process is demonstrated by examining the temperature dependence of epitaxial graphene-metal contact resistance using the transfer length method for Ti/Au (10 nm/50 nm) metallization. The Landauer-Buttiker model was used to explain carrier transport at the graphene-metal interface as a function of temperature. At room temperature, a contact resistance of 140 Ω-μm was obtained after a thermal anneal at 523 K for 2 hr under vacuum, which is comparable to state-of-the-art values.

  20. Hydrogen radical processing -- In-situ semiconductor surface cleaning for epitaxial regrowth

    SciTech Connect

    Kuenzel, H.; Hase, A.; Griebenow, U.

    1996-12-31

    The achievement of high-quality interfaces for improved semiconductor device structures necessitates in-situ surface cleaning between different material deposition processes. In this contribution in-situ hydrogen radical exposure is presented as an advanced technique to obtain semiconductor surfaces adequate for MBE regrowth. Exposure of In-P-based materials to a thermal hydrogen radical beam at relatively low temperatures removes the native oxide layer from GaInAsP as well as AlGaInAs. In addition, accumulation of carbon, being the most prominent contaminant due to the exposure to air or intermediate ex-situ processing steps, is efficiently reduced. There is no indication of the occurrence of degradation of the treated material due to the hydrogen radical process which makes it especially suited for the fabrication of complex device structures.

  1. Isotopic compositions of s-process elements in acid-cleaned mainstream presolar silicon carbide

    NASA Astrophysics Data System (ADS)

    Liu, Nan

    Pristine meteorites contain ancient stellar relicts that survived destructions in the early solar system. Isotopic studies of these presolar grains have proven to be a unique method to understand various known and unknown nucleosynthetic processes occurred in their parent stars. Previous studies of isotopic compositions of heavy elements in mainstream SiC grains from low-mass asymptotic giant branch (AGB) stars reported contamination from solar system materials with normal isotopic compositions on grain surfaces and prevented the authors from obtaining the pure nucleosynthetic isotopic signature from stars. In addition, in these previous studies uncertainties in the major neutron source 13C within the 13C-pocket were underestimated because only the 13C mass fraction was considered as a parameter with the 13C-pocket mass and the 13C profile fixed in model calculations. The oversimplified treatment of the 13C-pocket mainly resulted from the fact that it was unclear if there exists any tracer to distinguish different effects of the 13C concentration, the 13C-pocket mass, and the 13C profile within the 13C-pocket. To address these issues, we acid-cleaned all the presolar SiC grains used in this study after their separation from the bulk Murchison meteorite. In addition, we chose to measure strontium and barium isotopic compositions in these acid-cleaned SiC grains, because both elements sit at the first and second s-process peaks along the s-process path, and are sensitive to varying parameters for the s-process in model calculations. By comparing our new acid-cleaned grain data with single grain data from previous studies for barium isotopes, we conclude that the acid-cleaning procedure is quite effective in removing surface barium contamination. For the first time, we find that model predictions for 138Ba/ 136Ba are sensitive to all three variables of the 13C-pocket adopted in AGB model calculations. In order to match the low 138Ba/ 136Ba values in a minor group of

  2. Coal flow aids reduce coke plant operating costs and improve production rates

    SciTech Connect

    Bedard, R.A.; Bradacs, D.J.; Kluck, R.W.; Roe, D.C.; Ventresca, B.P.

    2005-06-01

    Chemical coal flow aids can provide many benefits to coke plants, including improved production rates, reduced maintenance and lower cleaning costs. This article discusses the mechanisms by which coal flow aids function and analyzes several successful case histories. 2 refs., 10 figs., 1 tab.

  3. Coke from small-diameter tubes analyzed

    SciTech Connect

    Albright, L.F.

    1988-08-29

    The mechanism for coke deposit formation and the nature of the coke itself can vary with the design of the ethylene furnace tube bank. In this article, coke deposits from furnaces with small-diameter pyrolysis tubes are examined. The samples were taken from four furnaces of identical design (Plant B). As in both the first and second installments of the series, the coke deposits were examined using a scanning electron microscope (SEM) and an energy dispersive X-ray analyzer (EDAX). The deposits from the small-diameter tubes are compared with the coke deposits from the furnace discussed in earlier articles. Analysis of the coke in both sets of samples are then used to offer recommendations for improved decoking procedures, operating procedures, better feed selection, and better selection of the metallurgy used in furnace tubes, to extend the operating time of the furnace tubes by reducing the amount and type of coke build up.

  4. Interfaces Between Coke, Slag, and Metal in the Tuyere Level of a Blast Furnace

    NASA Astrophysics Data System (ADS)

    Li, Kejiang; Zhang, Jianliang; Liu, Zhengjian; Barati, Mansoor; Zhong, Jianbo; Wei, Mengfang; Wang, Guangwei; Jiao, Kexin; Yang, Tianjun

    2015-04-01

    An in-depth understanding about the reactions in the high-temperature zone of a blast furnace is significant to optimize both the current and future blast furnace process. The interfaces between coke, slag, and metal were observed using scanning electronic microscope with samples obtained from the tuyere level of a blast furnace. Two types of slag phases were identified, one originating from coke ash and the other from the bosh slag. Slag formed by coke ash was seen to cover the coke surface, which may hinder the reaction of coke with both gas and liquid iron. The reduction of FeO from the bosh slag (originated from the primary slag) occurs in the coke/slag interface with the reduced iron forming a metal layer surrounding the coke surface. The reduction of SiO2 occurs both in and outside the coke, and the reduced silicon reacts with iron to form iron silicide if the two species come into contact. Further study is proposed based on the results of this study.

  5. Solar production of industrial process steam at the Home Cleaning and Laundry Co. Final technical report

    SciTech Connect

    Not Available

    1984-06-01

    This report presents the results of the operation and performance evaluation period at the Home Laundry Solar Industrial Process Heat Project at Pasadena, California. The installation comprises 6496 ft/sup 2/ (603.5 m/sup 2/) of linear parabolic trough concentrating collectors supplying solar thermal energy for use in laundry and dry cleaning processes. The design phase began in September 1977, and an acceptance test was conducted during the week of April 12, 1982. The plant has been in operation since May 1982, with the 12-month Phase III (operational) period starting in October 1982. The objective of the operational evaluation experiment was to maximize energy delivery to the industrial participant while characterizing system performance. Data were acquired for monthly documentation of system performance, maintenance requirements, and operating costs.

  6. SEMICONDUCTOR TECHNOLOGY A new cleaning process for the metallic contaminants on a post-CMP wafer's surface

    NASA Astrophysics Data System (ADS)

    Baohong, Gao; Yuling, Liu; Chenwei, Wang; Yadong, Zhu; Shengli, Wang; Qiang, Zhou; Baimei, Tan

    2010-10-01

    This paper presents a new cleaning process using boron-doped diamond (BDD) film anode electrochemical oxidation for metallic contaminants on polished silicon wafer surfaces. The BDD film anode electrochemical oxidation can efficiently prepare pyrophosphate peroxide, pyrophosphate peroxide can oxidize organic contaminants, and pyrophosphate peroxide is deoxidized into pyrophosphate. Pyrophosphate, a good complexing agent, can form a metal complex, which is a structure consisting of a copper ion, bonded to a surrounding array of two pyrophosphate anions. Three polished wafers were immersed in the 0.01 mol/L CuSO4 solution for 2 h in order to make comparative experiments. The first one was cleaned by pyrophosphate peroxide, the second by RCA (Radio Corporation of America) cleaning, and the third by deionized (DI) water. The XPS measurement result shows that the metallic contaminants on wafers cleaned by the RCA method and by pyrophosphate peroxide is less than the XPS detection limits of 1 ppm. And the wafer's surface cleaned by pyrophosphate peroxide is more efficient in removing organic carbon residues than RCA cleaning. Therefore, BDD film anode electrochemical oxidation can be used for microelectronics cleaning, and it can effectively remove organic contaminants and metallic contaminants in one step. It also achieves energy saving and environmental protection.

  7. Application of two-fluid nozzles for advanced photomask cleaning process

    NASA Astrophysics Data System (ADS)

    Masui, Kenji; Takemoto, Tetsuo; Otsubo, Kyo; Sakai, Mari; Higaki, Tomotaka; Watanabe, Hidehiro; Kikuchi, Tsutomu; Kurokawa, Yoshiaki

    2008-05-01

    Damage to minute features of 45nm-node device masks occurred during megasonic cleaning. Since we were obliged to weaken the mechanical effect of megasonics in order to prevent the collapse of minute features, we could not obtain acceptable cleaning results. In order to manage the minute features, there is a need to develop a new mechanical cleaning method that causes less damage, but does not compromise the ability to remove particles. Cleaning using a two-fluid nozzle is a promising candidate. We investigated the two-fluid nozzle and compared it with megasonic cleaning, and we confirmed that the two-fluid nozzle achieved acceptable cleaning results without damaging 45nm-node device masks. Furthermore, for 32nm-node device masks, we have improved the two-fluid nozzle in terms of the cleaning energy distribution.

  8. Investigation of the Timesaver process for de-burring and cleaning the plate for the Atlas Tilecalorimeter

    SciTech Connect

    Guarino, V.; Kocenko, L.; Wood, K.

    1997-11-25

    The Timesaver belt grinding machine has been selected by the Atlas collaboration for deburring the master and spacer plates after die stamping and laser cutting, respectively. However, the question has been raised as to whether or not the plates are sufficiently clean after going through the Timesaver machine to immediately be glued into a submodule assembly. This would greatly enhance the production of submodules because the task of cleaning individual master and spacer plates is labor intensive and time consuming as well as raises environmental issues with the detergent that is used. In order to investigate the possibility of using the Timesaver process to clean the plates as well as debur them, several plates were run through the machine and their cleanliness inspected before and after. In addition, several glue samples were subjected to the same process, glued, and then pulled apart in an attempt to gauge the cleanliness of the plates. From this series of tests it can be concluded that the wet Timesaver machine can adequately prepare the surface of the master and spacer plates as well as clean the plates for gluing. The machine was able to adequately remove all of the oil and grime from the test plates. Also, from the single test on the dry machine it appears that significant cleaning will be required to adequately clean the plates before gluing in order to remove the remaining grit.

  9. Evaluation of fly ash from co-combustion of coal and petroleum coke for use in concrete

    SciTech Connect

    Scott, A.N.; Thomas, M.D.A.

    2007-01-15

    An investigation of fly ash (FA) produced from various blends of coal and petroleum coke (pet coke) fired at Belledune Generating Station, New Brunswick, Canada, was conducted to establish its performance relative to FA derived from coal-only combustion and its compliance with CSA A3000. The FA samples were beneficiated by an electrostatic separation process to produce samples for testing with a range of loss-on-ignition (LOI) values. The results of these studies indicate that the combustion of pet coke results in very little inorganic residue (for example, typically less than 0.5% ash) and the main impact on FA resulting from the co-combustion of coal and up to 25% pet coke is an increase in the unburned carbon content and LOI values. The testing of FA after beneficiation indicates that FA produced from fuels with up to 25% pet coke performs as good as FA produced from the same coal without pet coke.

  10. Active biopolymers in green non-conventional media: a sustainable tool for developing clean chemical processes.

    PubMed

    Lozano, Pedro; Bernal, Juana M; Nieto, Susana; Gomez, Celia; Garcia-Verdugo, Eduardo; Luis, Santiago V

    2015-12-21

    The greenness of chemical processes turns around two main axes: the selectivity of catalytic transformations, and the separation of pure products. The transfer of the exquisite catalytic efficiency shown by enzymes in nature to chemical processes is an important challenge. By using appropriate reaction systems, the combination of biopolymers with supercritical carbon dioxide (scCO2) and ionic liquids (ILs) resulted in synergetic and outstanding platforms for developing (multi)catalytic green chemical processes, even under flow conditions. The stabilization of biocatalysts, together with the design of straightforward approaches for separation of pure products including the full recovery and reuse of enzymes/ILs systems, are essential elements for developing clean chemical processes. By understanding structure-function relationships of biopolymers in ILs, as well as for ILs themselves (e.g. sponge-like ionic liquids, SLILs; supported ionic liquids-like phases, SILLPs, etc.), several integral green chemical processes of (bio)catalytic transformation and pure product separation are pointed out (e.g. the biocatalytic production of biodiesel in SLILs, etc.). Other developments based on DNA/ILs systems, as pathfinder studies for further technological applications in the near future, are also considered.

  11. Influence of artificial metallic defects size on the surface cleaning process

    NASA Astrophysics Data System (ADS)

    Capoulade, J.; Natoli, J. Y.; Palmier, S.; Rullier, J. L.; Tovena, I.

    2007-01-01

    Contamination by metallic particles has been known to reduce the laser damage threshold on high power laser optics. To simulate the presence of metallic particle on the Ligne d'Integration Laser optics, silica substrates were arti.cially polluted by square aluminum dots of 5 × 5 micron2 and 50 × 50 micron2, respectively. The metallic dot sites were irradiated by a Nd:YAG laser at 1064 nm with different fluences. The sites were analyzed by Nomarski microscopy, optic profilometry and photothermal microscopy. For both sizes of metallic dots, vaporization of metal can be observed. We study in this paper the dot size influence on the surface cleaning process and the effect of the pre-irradiation mode (1 shoot or several shots).

  12. Bench-scale testing of a micronized magnetite, fine-coal cleaning process

    SciTech Connect

    Suardini, P.J.

    1995-11-01

    Custom Coals, International has installed and is presently testing a 500 lb/hr. micronized-magnetite, fine-coal cleaning circuit at PETC`s Process Research Facility (PRF). The cost-shared project was awarded as part of the Coal Preparation Program`s, High Efficiency Preparation Subprogram. The project includes design, construction, testing, and decommissioning of a fully-integrated, bench-scale circuit, complete with feed coal classification to remove the minus 30 micron slimes, dense medium cycloning of the 300 by 30 micron feed coal using a nominal minus 10 micron size magnetite medium, and medium recovery using drain and rinse screens and various stages and types of magnetic separators. This paper describes the project circuit and goals, including a description of the current project status and the sources of coal and magnetite which are being tested.

  13. 40 CFR 63.302 - Standards for by-product coke oven batteries.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... oven emissions from each affected existing by-product coke oven battery that exceed any of the... larger size ovens, operation under negative pressure, and processes with emission points different...

  14. DEVELOPING AN OPTIMIZED PROCESS STRATEGY FOR ACID CLEANING OF THE SAVANNAH RIVERSITE HLW TANKS

    SciTech Connect

    Ketusky, E

    2006-12-04

    At the Savannah River Site (SRS), there remains approximately 35 million gallons of High Level Waste (HLW) that was mostly created from Purex and SRS H-Area Modified (HM) nuclear fuel cycles. The waste is contained in approximately forty-nine tanks fabricated from commercially available carbon steel. In order to minimize general corrosion, the waste is maintained as very-alkaline solution. The very-alkaline chemistry has caused hydrated metal oxides to precipitate and form a sludge heel. Over the years, the sludge waste has aged, with some forming a hardened crust. To aid in the removal of the sludge heels from select tanks for closure the use of oxalic acid to dissolve the sludge is being investigated. Developing an optimized process strategy based on laboratory analyses would be prohibitively costly. This research, therefore, demonstrates that a chemical equilibrium based software program can be used to develop an optimized process strategy for oxalic acid cleaning of the HLW tanks based on estimating resultant chemistries, minimizing resultant oxalates sent to the evaporator, and minimizing resultant solids sent to the Defense Waste Processing Facility (DWPF).

  15. EXTERIOR VIEW, BEE HIVE COKE OVEN DOOR. Pratt Coal ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    EXTERIOR VIEW, BEE HIVE COKE OVEN DOOR. - Pratt Coal & Coke Company, Pratt Mines, Coke Ovens & Railroad, Bounded by First Street, Avenue G, Third Place, Birmingham Southern Railroad, Birmingham, Jefferson County, AL

  16. Method and apparatus for producing active coke

    SciTech Connect

    Wolfrum, E.

    1980-12-30

    At least a portion of coke produced in a hearth-type furnace is fed into an activation reactor, and at least a portion of the waste gas from the hearth-type furnace is fed to the activation reactor to act as a heating gas and/or an activation gas for the coke feed. Hot waste gas from the activation reactor is passed to a waste-heat boiler. Active coke which has at least partially lost its adsorption capacity may be fed into the furnace in mixture with the coal or alone, or it may be fed directly into the activation reactor for re-activation of the coke.

  17. Coke cake behavior under compressive forces

    SciTech Connect

    Watakabe, S.; Takeda, T.; Itaya, H.; Suginobe, H.

    1997-12-31

    The deformation of the coke cake and load on the side wall during pushing were studied using an electric furnace equipped with a movable wall. Coke cake was found to deform in three stages under compressive forces. The coke cake was shortened in the pushing direction in the cake deformation stage, and load was generated on the side walls in the high wall load stage. Secondary cracks in the coke cake were found to prevent load transmission on the wall. The maximum load transmission rate was controlled by adjusting the maximum fluidity and mean reflectance of the blended coal.

  18. The Evolution of Structural Order as a Measure of Thermal History of Coke in the Blast Furnace

    NASA Astrophysics Data System (ADS)

    Lundgren, Maria; Khanna, Rita; Ökvist, Lena Sundqvist; Sahajwalla, Veena; Björkman, Bo

    2014-04-01

    Investigations were carried out on cokes heat treated in the laboratory and on cokes extracted from the experimental blast furnace (EBF) raceway and hearth. X-ray diffraction (XRD) measurements were performed to investigate changes in structural order ( L c), chemical transformations in coke ash along with comparative thermodynamic equilibrium studies and the influence of melt. Three data processing approaches were used to compute L c values as a function of temperature and time and linear correlations were established between L c and heat treatment temperatures during laboratory investigations. These were used to estimate temperatures experienced by coke in various regions of EBF and estimated raceway temperatures were seen to follow the profile of combustion peak. The MgAl2O4 spinel was observed in coke submerged in slag during laboratory studies and in cokes found further into the raceway. Coke in contact with hot metal showed XRD peaks corresponding to presence of Fe3Si. The intensity of SiO2 peak in coke ash was seen to decrease with increasing temperature and disappeared at around 1770 K (1500 °C) due to the formation of SiC. This study has shown that the evolution of structural order and chemical transformations in coke could be used to estimate its thermal history in blast furnaces.

  19. Coke resistant coating technology for applications in ethylene pyrolysis heaters

    NASA Astrophysics Data System (ADS)

    Chauhan, Alok Pratap Singh

    This dissertation begins with a description of the history of the events leading to ethylene pyrolysis tube failure. During service, hydrocarbons pass through the radiant heater coils at temperatures up to ˜ 1100 C. The catalytic activity between the feedstock and the tube wall leads to heterogeneous coke formation. The accumulation of coke, a homogeneous event, leads to localized temperature excursions, pressure variations, and potential tube plugging which all play a significant role in premature tube failure by creep and stress rupture. During normal operation, the tube metal temperature is frequently reduced to pass high pressure steam or steam air mixtures through the tubing to eliminate coke, a process know as decoking. At ˜ 1100 C, depending on the materials of construction, a variety of topologically close packed phases (eta, M 23C6, sigma, M7C3, etc.) form which can lead to premature tube failure by embrittlement during the decoke cycles. In this dissertation, two techniques are discussed which have the potential for overcoming premature tube failure: (1) upgrading the metallurgy to a material that forms a protective oxide coating at the service temperature and also shows resistance to the formation of topologically closed pack phases and (2) a novel technique which can deposit coke resisting coating on the inner diameter of pyrolysis tubing.

  20. Coke workers' exposure to volatile organic compounds in northern China: a case study in Shanxi Province.

    PubMed

    He, Qiusheng; Yan, Yulong; Zhang, Yanli; Wang, Xinming; Wang, Yuhang

    2015-06-01

    China is the largest coke producer and exporter in the world, and it has been a major concern that large populations of coke workers are exposed to the associated air pollutants such as volatile organic compounds (VOCs). This study aimed to preliminarily quantify the potential exposure to VOCs emitted from two representative coking plants and assess the potential health risks. Air samples from various stages of coking were collected from the topside of coke ovens and various plant areas and then analyzed for benzene, toluene, ethylbenzene, and xylene (BTEX). The time-weighted average (TWA) concentrations were used to quantify the coke oven emission (COE). The TWA concentrations for benzene were 705.6 and 290.4 μg m(-3) in plant A and plant B, respectively, which showed a higher exposure level than those reported in other countries. COE varied on the topside of coke ovens during charging and pushing processes, from 268.3 to 1197.7 μg m(-3) in plant A and 85.4-489.7 μg m(-3) in plant B. Our results indicate that benzene exposure from the diffusion of tar distillation also exerts significant health risks and thus should also be concerned. Charging and pushing activities accounted for nearly 70 % of benzene dose at the topside, and the benzene exposure risks to the coke oven workers in China were higher than those reported by US EPA. Compared to the reported emission sources, the weight-based ratios of average benzene to toluene, ethylbenzene, and xylene in different COE air samples showed unique characteristic profiles. Based on the B/T ratios from this work and from literatures on several major cities in northern China, it was evident that COE contributes significantly to the severe pollution of VOCs in the air of northern China. Future more rigorous studies are warranted to characterize VOC emission profiles in the stack gas of the coking processes in China.

  1. Development of the LICADO coal cleaning process. Final report, October 1, 1987--April 2, 1990

    SciTech Connect

    Not Available

    1990-07-31

    Development of the liquid carbon dioxide process for the cleaning of coal was performed in batch, variable volume (semi-continuous), and continuous tests. Continuous operation at feed rates up to 4.5 kg/hr (10-lb/hr) was achieved with the Continuous System. Coals tested included Upper Freeport, Pittsburgh, Illinois No. 6, and Middle Kittanning seams. Results showed that the ash and pyrite rejections agreed closely with washability data for each coal at the particle size tested (-200 mesh). A 0.91 metric ton (1-ton) per hour Proof-of-Concept Plant was conceptually designed. A 181 metric ton (200 ton) per hour and a 45 metric ton (50 ton) per hour plant were sized sufficiently to estimate costs for economic analyses. The processing costs for the 181 metric ton (200 ton) per hour and 45 metric ton (50 ton) per hour were estimated to be $18.96 per metric ton ($17.20 per ton) and $11.47 per metric ton ($10.40 per ton), respectively for these size plants. The costs for the 45 metric ton per hour plant are lower because it is assumed to be a fines recovery plant which does not require a grinding circuit of complex waste handling system.

  2. New designs in the reconstruction of coke-sorting systems

    SciTech Connect

    A.S. Larin; V.V. Demenko; V.L. Voitanik

    2009-07-15

    In recent Giprokoks designs for the reconstruction of coke-sorting systems, high-productivity vibrational-inertial screens have been employed. This permits single-stage screening and reduction in capital and especially operating expenditures, without loss of coke quality. In two-stage screening, >80 mm coke (for foundry needs) is additionally separated, with significant improvement in quality of the metallurgical coke (25-80 mm). New designs for the reconstruction of coke-sorting systems employ mechanical treatment of the coke outside the furnace, which offers new scope for stabilization of coke quality and permits considerable improvement in mechanical strength and granulometric composition of the coke by mechanical crushing.

  3. Preparation of modified semi-coke by microwave heating and adsorption kinetics of methylene blue.

    PubMed

    Wang, Xin; Peng, Jin-Hui; Duan, Xin-Hui; Srinivasakannan, Chandrasekar

    2013-01-01

    Preparation of modified semi-coke has been achieved, using phosphoric acid as the modifying agent, by microwave heating from virgin semi-coke. Process optimization using a Central Composite Design (CCD) design of Response Surface Methodology (RSM) technique for the preparation of modifies semi-coke is presented in this paper. The optimum conditions for producing modified semi-coke were: concentration of phosphoric acid 2.04, heating time 20 minutes and temperature 587 degrees C, with the optimum iodine of 862 mg/g and yield of 47.48%. The textural characteristics of modified semi-coke were analyzed using scanning electron microscopy (SEM) and nitrogen adsorption isotherm. The BET surface area of modified semi-coke was estimated to be 989.60 m2/g, with the pore volume of 0.74 cm3/g and a pore diameter of 3.009 nm, with micro-pore volume contributing to 62.44%. The Methylene Blue monolayer adsorption capacity was found to be mg/g at K. The adsorption capacity of the modified semi-coke highlights its suitability for liquid phase adsorption application with a potential usage in waste water treatment.

  4. State-of-the-Art Evaluation of Ultra-Clean ULSI Processes^*

    NASA Astrophysics Data System (ADS)

    Fischer-Colbrie, Alice M.

    1996-03-01

    Ultra-clean Si wafer surfaces are critical to the fabrication of ULSI-quality gate oxides. At present, the best methods for removing surface metal impurities exceeds our ability to measure them using traditional methods. New methods are being actively developed to fill this gap. One approach has been to extend the capability of a technique widely used throughout the semiconductor industry, total reflection x-ray fluorescence (TXRF), by using synchrotron radiation. To date, synchrotron radiation total reflection x-ray fluorescence (SR TXRF) has a state-of-the-art transition metal sensitivity of ~ 3 × 10^8/cm^2 (<10 fg) as determined from Fe, Ni, and Zn dip-contaminated standards. This sensitivity is over an order of magnitude better than for an in-house x-ray source. These results have been obtained through the specific development of beam-line optics, detectors and wafer handling protocols. At this time, SR TXRF has been used by Sematech member companies to measure the cleanliness of full wafers (up to 150mm) at various steps in the integrated circuit fabrication process. In addition, SR TXRF results from clean wafers have been compared to conventional TXRF results from wafers which have been prepared by chemically concentrating the impurities. These data show that the higher sensitivity made possible by the synchrotron radiation source is in a useful regime. With the completion of on-going hardware improvements and improved availability of beamtime, this method could be integrated into ULSI process development. ^*Work done in collaboration with: S.S. Laderman, Hewlett-Packard Labs; S. Brennan, A. Waldhauer, N. Takaura, P. Pianetta, Stanford Synchrotron Radiation Laboratory; A. Shimazaki, K. Miyazaki, Toshiba Corp.; I. Cornelissen, M. Meuris, IMEC; D.C. Wherry, S. Barkan, Kevex, Inc; E. Adem, AMD; D. Werho, Motorola, Inc.; M. Zaitz, IBM; J. Rose, DEC; L. Files, Texas Instruments; K. Gupta, Intel; Synchrotron radiation experiments were performed at the Stanford

  5. KRESS INDIRECT DRY COOLING SYSTEM, BETHLEHEM STEEL'S COKE PLANT DEMONSTRATION AT SPARROWS POINT, MARYLAND - VOLUME 2. APPENDICES G-N

    EPA Science Inventory

    The report evaluates the Kress Indirect Dry Cooling (KIDC) process, an innovative system for handling and cooling coke produced from a slot-type by-product coke oven battery. The report is based on the test work and demonstration of the system at Bethlehem Steel Corporation's Sp...

  6. Aircraft Materials, Processes, Cleaning and Corrosion Control (Course Outline), Aviation Mechanics 1 (Power and Frame): 9073.01.

    ERIC Educational Resources Information Center

    Dade County Public Schools, Miami, FL.

    This document presents an outline for a 135-hour course designed to familiarize the beginning student with the basic concepts common to aircraft materials and processes, together with the requirements of proper cleaning and corrosion control as outlined by the Federal Aviation Agency. The aviation airframe and powerplant maintenance technician is…

  7. Final Report of NATO/SPS Pilot Study on Clean Products and Processes (Phase I and II)

    EPA Science Inventory

    Early in 1998 the NATO Committee for Challenges to Modern Society (SPS) (Science for Peace and Security) approved the Pilot Study on Clean Products and Processes for an initial period of five years. The pilot was to provide a forum for member country representatives to discuss t...

  8. The microbial ecology of processing equipment in different fish industries-analysis of the microflora during processing and following cleaning and disinfection.

    PubMed

    Bagge-Ravn, Dorthe; Ng, Yin; Hjelm, Mette; Christiansen, Jesper N; Johansen, Charlotte; Gram, Lone

    2003-11-01

    The microflora adhering to the processing equipment during production and after cleaning and disinfecting procedures was identified in four different processing plants. A total of 1009 microorganisms was isolated from various-agar plates and identified. A stepwise procedure using simple phenotypic tests was used to identify the isolates and proved a fast way to group a large collection of microorganisms. Pseudomonas, Neisseriaceae, Enterobactericeae, Coryneform, Acinetobacter and lactic acid bacteria dominated the microflora of cold-smoked salmon plants, whereas the microflora in a plant processing semi-preserved herring consisted of Pseudomonas, Alcaligenes and Enterobactericeae. Psychrobacter, Staphylococcus and yeasts were found in a caviar processing plant. Overall, many microorganisms that are often isolated from fish were also isolated from the fish processing plants. However, some selection depending on processing parameters occurred, since halo- and osmo-tolerant organisms dominated in the caviar processing. After cleaning and disinfection, yeasts, Pseudomonas, Neisseriaceae and Alcaligenes remained in smokehouses, yeasts and Pseudomonas in the herring plant and Pseudomonas, Staphylococcus and yeasts in the caviar plant. The dominant adhering organisms after cleaning and disinfection were pseudomonads and yeasts independently of the microflora during processing. Knowledge of the adhering microflora is essential in the Good Hygienic Practises programme of food processing plants, as the development and design of improved cleaning and disinfecting procedures should target the microorganisms persisting and potentially contaminating the product. PMID:14527796

  9. Impact of different cleaning processes on the laser damage threshold of antireflection coatings for Z-Backlighter optics at Sandia National Laboratories

    DOE PAGESBeta

    Field, Ella; Bellum, John; Kletecka, Damon

    2014-11-06

    We have examined how different cleaning processes affect the laser-induced damage threshold of antireflection coatings for large dimension, Z-Backlighter laser optics at Sandia National Laboratories. Laser damage thresholds were measured after the coatings were created, and again 4 months later to determine which cleaning processes were most effective. There is a nearly twofold increase in laser-induced damage threshold between the antireflection coatings that were cleaned and those that were not cleaned. Aging of the coatings after 4 months resulted in even higher laser-induced damage thresholds. Also, the laser-induced damage threshold results revealed that every antireflection coating had a high defectmore » density, despite the cleaning process used, which indicates that improvements to either the cleaning or deposition processes should provide even higher laser-induced damage thresholds.« less

  10. Impact of different cleaning processes on the laser damage threshold of antireflection coatings for Z-Backlighter optics at Sandia National Laboratories

    SciTech Connect

    Field, Ella; Bellum, John; Kletecka, Damon

    2014-11-06

    We have examined how different cleaning processes affect the laser-induced damage threshold of antireflection coatings for large dimension, Z-Backlighter laser optics at Sandia National Laboratories. Laser damage thresholds were measured after the coatings were created, and again 4 months later to determine which cleaning processes were most effective. There is a nearly twofold increase in laser-induced damage threshold between the antireflection coatings that were cleaned and those that were not cleaned. Aging of the coatings after 4 months resulted in even higher laser-induced damage thresholds. Also, the laser-induced damage threshold results revealed that every antireflection coating had a high defect density, despite the cleaning process used, which indicates that improvements to either the cleaning or deposition processes should provide even higher laser-induced damage thresholds.

  11. Investigation of the effects of heating rate on coking of shale during retorting

    SciTech Connect

    Guffey, F.D.; Hunter, D.E.

    1988-02-01

    The retorting of oil shale distributes organic carbon among three possible products: the liquid product, the noncondensible product, and the residual carbon (coke). The production of coke is detrimental because of the economic effects caused by the loss of organic carbon to this relatively intractable carbon form. Two reference oil shales, a Mahogany zone, Parachute Creek Member, Green River Formation oil shale from Colorado and a Clegg Creek Member, New Albany oil shale from Kentucky, were studied to evaluate the conditions that affect coke production during retorting. The variable that was studied in these experiments was the heating rate during retorting because heating rate has been indicated to have a direct effect on coke production (Burnham and Clarkson 1980). The six heating rates investigated covered the range from 1 to 650/degree/C/h (1.8 to 1169/degree/F/h). The data collected during these experiments were evaluated statistically in order to identify trends. The data for the eastern reference oil shale indicated a decrease in coke formation with increases in the heating rate. The liquid and noncondensible product yields both increased with increasing heating rate. The distribution of products in relation to retort heating rate follows the model suggested by Burnham and Clarkson (1980). Coke production during the retorting of western reference oil shale was found to be constant in relation to heating rate. The liquid product yield increased with increasing heating rate but the trend could not be verified at the 95% confidence level. The coke production observed in these experiments does not follow the prediction of the model. This may indicate that coke formation occurs early in the retorting process and may be limited by the availability of organic materials that form coke. 6 refs., 10 tabs.

  12. Color and chlorinated organics removal from pulp mills wastewater using activated petroleum coke.

    PubMed

    Shawwa, A R; Smith, D W; Sego, D C

    2001-03-01

    Delayed petroleum coke, a waste by-product from the oil sand industry, was utilized in the production of activated carbon. The activated carbon was then evaluated for color and chlorinated organics reduction from pulp mill wastewater. The activation of the petroleum coke was evaluated using a fixed bed reactor involving carbonization and activation steps at temperature of 850 degrees C and using steam as the activation medium. The activation results showed that the maximum surface area of the activated coke was achieved at an activation period of 4 h. The maximum surface area occurred at burnoff and water efficiency of 48.5 and 54.3%, respectively. Increasing the activation period to 6 h resulted in a decrease in the surface area. Methylene blue adsorption results indicated that the activation process was successful. Methylene blue adsorbed per 100 g of applied activated coke was 10 times higher than that adsorbed by raw petroleum coke. Adsorption equilibrium results of the bleached wastewater and the activated coke showed that significant color, COD, DOC and AOX removal (> 90%) was achieved when the activated coke dose exceeded 15,000 mg/L. Adsorption isotherms, in terms of COD, DOC, UV and color were developed based on the batch equilibrium data. Based on these isotherms, the amount of activated coke required to achieve certain removal of color and AOX can be predicted. The utilization of the petroleum coke for the production of activated carbon can provide an excellent disposal option for the oil sand industry at the same time would provide a cheap and valuable activated carbon.

  13. Well-ordered polymer nano-fibers with self-cleaning property by disturbing crystallization process.

    PubMed

    Yang, Qin; Luo, Zhuangzhu; Tan, Sheng; Luo, Yimin; Wang, Yunjiao; Zhang, Zhaozhu; Liu, Weimin

    2014-01-01

    Bionic self-cleaning surfaces with well-ordered polymer nano-fibers are firstly fabricated by disturbing crystallization during one-step coating-curing process. Orderly thin (100 nm) and long (5-10 μm) polymer nano-fibers with a certain direction are fabricated by external macroscopic force (F blow) interference introduced by H2 gas flow, leading to superior superhydrophobicity with a water contact angle (WCA) of 170° and a water sliding angle (WSA) of 0-1°. In contrast, nano-wires and nano-bridges (1-8 μm in length/10-80 nm in width) are generated by "spinning/stretching" under internal microscopic force (F T) interference due to significant temperature difference in the non-uniform cooling medium. The findings provide a novel theoretical basis for controllable polymer "bionic lotus" surface and will further promote practical application in many engineering fields such as drag-reduction and anti-icing.

  14. Well-ordered polymer nano-fibers with self-cleaning property by disturbing crystallization process

    NASA Astrophysics Data System (ADS)

    Yang, Qin; Luo, Zhuangzhu; Tan, Sheng; Luo, Yimin; Wang, Yunjiao; Zhang, Zhaozhu; Liu, Weimin

    2014-07-01

    Bionic self-cleaning surfaces with well-ordered polymer nano-fibers are firstly fabricated by disturbing crystallization during one-step coating-curing process. Orderly thin (100 nm) and long (5-10 μm) polymer nano-fibers with a certain direction are fabricated by external macroscopic force ( F blow) interference introduced by H2 gas flow, leading to superior superhydrophobicity with a water contact angle (WCA) of 170° and a water sliding angle (WSA) of 0-1°. In contrast, nano-wires and nano-bridges (1-8 μm in length/10-80 nm in width) are generated by "spinning/stretching" under internal microscopic force ( F T) interference due to significant temperature difference in the non-uniform cooling medium. The findings provide a novel theoretical basis for controllable polymer "bionic lotus" surface and will further promote practical application in many engineering fields such as drag-reduction and anti-icing.

  15. Assessing the US Clean Water Act 303(d) listing process for determining impairment of a waterbody.

    PubMed

    Keller, Arturo A; Cavallaro, Lindsey

    2008-03-01

    This study evaluated the US Clean Water Act (CWA) Section 303(d) listing and delisting processes, based on historical and current federal and state guidelines, to determine whether there are regional differences in water quality assessment criteria used by various states to determine impairment of a waterbody for inclusion in the 303(d) list. A review of almost 50 total maximum daily load (TMDL) and delisting documents revealed that the basis for listing or delisting a waterbody varies considerably and that, in many cases, determination of impairment was based on insufficient water quality information. Historical USEPA guidance on the 303(d) listing and delisting processes has been generally broad, resulting in wide interpretation of the assessment criteria by various states. This has led to unclear or conflicting listing methodologies among states, leading to inconsistencies in impairment determination. Common problems include inconsistent data quality and quantity, differences in frequency of monitoring, variable interpretation of narrative water quality standards, and differences in specificity of implementation and monitoring plans, resulting in significant difference in the basis for listing and delisting waterbodies. In response, several states have taken the initiative to provide much more specific guidance for their internal agencies. Listing and delisting criteria are generally clearer at the state level, but the development of differing state guidance documents has resulted in diversity in the development of the 303(d) lists and in the process of delisting a waterbody. While state guidelines are better able to address local considerations, such as variations in climate, landuse, and water quality objectives, as well as social and economic preferences, the variation in listing criteria has led to inconsistencies across state boundaries in the levels of attainment of national water quality objectives. For stakeholders that participate in the 303(d) listing

  16. Rapid formation of phase-clean 110 K (Bi-2223) powders derived via freeze-drying process

    DOEpatents

    Balachandran, Uthamalingam

    1996-01-01

    A process for the preparation of amorphous precursor powders for Pb-doped Bi.sub.2 Sr.sub.2 Ca.sub.2 Cu.sub.3 O.sub.x (2223) includes a freeze-drying process incorporating a splat-freezing step. The process generally includes splat freezing a nitrate solution of Bi, Pb, Sr, Ca, and Cu to form flakes of the solution without any phase separation; grinding the frozen flakes to form a powder; freeze-drying the frozen powder; heating the dried powder to form a dry green precursor powders; denitrating the green-powders; heating the denitrated powders to form phase-clean Bi-2223 powders. The grain boundaries of the 2223 grains appear to be clean, leading to good intergrain contact between 2223 grains.

  17. Rapid formation of phase-clean 110 K (Bi-2223) powders derived via freeze-drying process

    DOEpatents

    Balachandran, U.

    1996-06-04

    A process for the preparation of amorphous precursor powders for Pb-doped Bi{sub 2}Sr{sub 2} Ca{sub 2}Cu{sub 3}O{sub x} (2223) includes a freeze-drying process incorporating a splat-freezing step. The process generally includes splat freezing a nitrate solution of Bi, Pb, Sr, Ca, and Cu to form flakes of the solution without any phase separation; grinding the frozen flakes to form a powder; freeze-drying the frozen powder; heating the dried powder to form a dry green precursor powders; denitrating the green-powders; heating the denitrated powders to form phase-clean Bi-2223 powders. The grain boundaries of the 2223 grains appear to be clean, leading to good intergrain contact between 2223 grains. 11 figs.

  18. REINVESTIGATING THE PROCESS IMPACTS FROM OXALIC ACIDHIGH LEVEL WASTE TANK CLEANING

    SciTech Connect

    Ketusky, E

    2008-01-22

    The impacts and acceptability of using oxalic acid to clean the Savannah River Site, High Level Waste Tanks 1-8, were re-investigated using a two-phased approach. For the first phase, using a representative Tank 1-8 sludge, the chemical equilibrium based software, OLI ESP{copyright} and Savannah River Site laboratory test results were used to develop a chemically speciated material balance and a general oxalate mass balance. Using 8 wt% oxalic acid with a 100% molar excess, for every 1 kg of sludge solid that was dissolved, about 3.4 kg of resultant solids would form for eventual vitrification, while about 0.6 kg of soluble oxalate would precipitate in the evaporator system, and form a salt heel. Using available analyses, a list of potential safety and process impacts were developed, screened, and evaluated for acceptability. The results showed that the use of oxalic acid had two distinct types of impacts, those which were safety based and required potential upgrades or additional studies. Assuming such were performed and adequate, no further actions were required. The second type of impacts were also acceptable, but were long-term, and as such, would need to be managed. These impacts were directly caused by the solubility characteristics of oxalate in a concentrated sodium solution and, occurred after pH restoration. Since oxalate destruction methods are commonly available, their use should be considered. Using an oxalate destruction method could enable the benefits of oxalic to applied, while eliminating the long-term impacts that must be managed, and hence should be considered.

  19. Using High-Voltage Direct Current in Removing Coke from a Zeolite Catalyst Grain

    NASA Astrophysics Data System (ADS)

    Aljalal, Abdulaziz

    2009-03-01

    Zeolite catalysts are commonly used in petroleum refining processes. Over a period of time, these catalysts lose their activity due to gradual deposition of carbonaceous materials, called coke. The coked catalysts are usually reactivated by combusting the coke at elevated temperatures in presence of an oxygen-enriched gas. But the elevated temperatures cause damages to the structure of the catalyst which result in reduced activity. Normally, the catalyst is reactivated 3 or 4 times before it must be returned to the manufacturer for reclamation of the valuable platinum and/or rhenium content. This study is an attempt to come up with a new procedure to remove coke from a zeolite catalyst grain using high-voltage direct current. It is found that the process is self-terminated due to the loss of electrical conductivity of the grain. In addition, it is found that there an optimum current range for which up to 90% of the coke can be removed. Higher or lower currents result in much smaller removal of the coke.

  20. Mechanism of physical transformations of mineral matter in the blast furnace coke with reference to its reactivity and strength

    SciTech Connect

    Stanislav S. Gornostayev; Jouko J. Haerkki

    2006-12-15

    Examinations of polished and dry cut sections of feed and tuyere coke revealed some possible mechanisms for the physical influence of mineral compounds on the reactivity and strength of coke. It was observed that rounded particles of mineral phases that are exposed to the pore walls and surface of coke at high temperature create an inorganic cover, thus reducing the surface available for gas-solid reactions. The particles of mineral matter that have a low melting point and viscosity can affect the coke at earlier stages in the blast furnace process, acting in the upper parts of the blast furnace (BF). The temperature-driven redistribution of mineral phases within the coke matrix probably leads to the creation of weak spots and in general to anisotropy in its properties, thus reducing its strength. 9 refs., 2 figs., 1 tab.

  1. Digital processing of SEM images for the assessment of evaluation indexes of cleaning interventions on Pentelic marble surfaces

    SciTech Connect

    Moropoulou, A. Delegou, E.T.; Vlahakis, V.; Karaviti, E.

    2007-11-15

    In this work, digital processing of scanning-electron-microscopy images utilized to assess cleaning interventions applied on the Pentelic marble surfaces of the National Archaeological Museum and National Library in Athens, Greece. Beside mineralogical and chemical characterization that took place by scanning-electron-microscopy with Energy Dispersive X-ray Spectroscopy, the image-analysis program EDGE was applied for estimating three evaluation indexes of the marble micro-structure. The EDGE program was developed by the U.S. Geological Survey for the evaluation of cleaning interventions applied on Philadelphia City Hall. This computer program analyzes scanning-electron-microscopy images of stone specimens cut in cross-section for measuring the fractal dimension of the exposed surfaces, the stone near-surface fracture density, the shape factor (a surface roughness factor) and the friability index which represents the physico-chemical and physico-mechanical stability of the stone surface. The results indicated that the evaluation of the marble surface micro-structure before and after cleaning is achieved by the suggested indexes, while the performance of cleaning interventions on the marble surfaces can be assessed.

  2. Computational study of a self-cleaning process on superhydrophobic surface

    NASA Astrophysics Data System (ADS)

    Farokhirad, Samaneh

    All substances around us are bounded by interfaces. In general, interface between different phases of materials are categorized as fluid-fluid, solid-fluid, and solid-solid. Fluid-fluid interfaces exhibit a distinct behavior by adapting their shape in response to external stimulus. For example, a liquid droplet on a substrate can undergo different wetting morphologies depending on topography and chemical composition of the surface. Fundamentally, interfacial phenomena arise at the limit between two immiscible phases, namely interface. The interface dynamic governs, to a great extent, physical processes such as impact and spreading of two immiscible media, and stabilization of foams and emulsions from break-up and coalescence. One of the recent challenging problems in the interface-driven fluid dynamics is the self-propulsion mechanism of droplets by means of different types of external forces such as electrical potential, or thermal Marangoni effect. Rapid removal of self-propelled droplet from the surface is an essential factor in terms of expense and efficiency for many applications including self-cleaning and enhanced heat and mass transfer to save energy and natural resources. A recent study on superhydrophobic nature of micro- and nanostructures of cicada wings offers a unique way for the self-propulsion process with no external force, namely coalescence-induced self-propelled jumping of droplet which can act effectively at any orientation. The biological importance of this new mechanism is associated with protecting such surfaces from long term exposure to colloidal particles such as microbial colloids and virus particles. Different interfacial phenomena can occur after out-of-plane jumping of droplet. If the departed droplet is landed back by gravity, it may impact and spread on the surface or coalesce with another droplet and again self-peopled itself to jump away from the surface. The complete removal of the propelled droplet to a sufficient distance

  3. 16. Coke 'fines' bin at Furnace D. After delivery to ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    16. Coke 'fines' bin at Furnace D. After delivery to the trestle bins, the coke was screened and the coke 'fines' or breeze, were transported by conveyor to the coke fines bins where it was collected and leaded into dump trucks. The coke fines were then sold for fuel to a sinter plant in Lorain, Ohio. - Central Furnaces, 2650 Broadway, east bank of Cuyahoga River, Cleveland, Cuyahoga County, OH

  4. Developing an accelerated test of coking tendencies of alternative fuels

    SciTech Connect

    Clevenger, M.D.; Bagby, M.O.; Schwab, A.W.; Goering, C.E.; Savage, L.D.

    1988-07-01

    Burning vegetable oils in direct-injected diesel engines leads to nozzle and combustion chamber coking and eventually to engine damage. Because typical durability tests to detect coking tendencies of fuels are expensive, a one-cylinder diesel engine was instrumented and automated to enable external detection of engine coking in only 5 h. The heat release pattern revealed shifts to later burning as coke accumulated in the engine, but exhaust emissions showed little correlation with coke accumulation.

  5. Heteroatom incorporated coke for electrochemical cell electrode

    DOEpatents

    Lewis, Irwin Charles; Greinke, Ronald Alfred

    1997-01-01

    This invention relates to an electrode for a coke/alkali metal electrochemical cell comprising: (a) calcined coke particles: (i) that contain at least 0.5 weight percent of nitrogen heteroatoms and at least 1.0 weight percent sulfur heteroatoms, and (ii) that have an average particle size from 2 microns to 40 microns with essentially no particles being greater than 50 microns. (b) a binder This invention also relates to a coke/alkali metal electrochemical cell comprising: (a) an electrode as described above, (b) a non-aqueous electrolytic solution comprising an organic aprotic solvent and an electrically conductive salt, and (c) a counterelectrode.

  6. Heteroatom incorporated coke for electrochemical cell electrode

    DOEpatents

    Lewis, I.C.; Greinke, R.A.

    1997-06-17

    This invention relates to an electrode for a coke/alkali metal electrochemical cell comprising: (a) calcined coke particles: (1) that contain at least 0.5 weight percent of nitrogen heteroatoms and at least 1.0 weight percent sulfur heteroatoms, and (2) that have an average particle size from 2 microns to 40 microns with essentially no particles being greater than 50 microns and (b) a binder. This invention also relates to a coke/alkali metal electrochemical cell comprising: (a) an electrode as described above, (b) a non-aqueous electrolytic solution comprising an organic aprotic solvent and an electrically conductive salt, and (c) a counterelectrode. 5 figs.

  7. Prospects for use of lean coking coal from the Kuznetsk coalfield for coking

    SciTech Connect

    Sulimov, G.I.; Agafonov, A.A.; Ol'shanetskii, L.G.

    1983-06-01

    Coals suitable for opencast working in the southern Kuzbass form a transitional stage between low-volatile caking and lean coal and have been incorporated satisfactorily in layer coking charges together with conventional coking coal. Strength tests showed a reasonably strong metallurgical product. Two collieries in particular offered promising coals with a narrow range of vitrinite contents and varying only in rank. These have been blended with a fat coal from Pechora to produce an exceptional metallurgical coke.

  8. Theoretical investigation of the process of cleaning oil-polluted soil in hydrocyclone apparatuses

    NASA Astrophysics Data System (ADS)

    Matvienko, O. V.; Evtyushkin, E. V.

    2007-05-01

    On the basis of the Reynolds equations, a numerical investigation of the flow and separation of oil-polluted soil particles in a hydrocyclone has been conducted. It has been shown that as a result of the hydrocycloning it is possible to concentrate the pollutant in a negligible quantity of soil (of the order of a few percent), which permits reducing its cleaning costs.

  9. Impact of different cleaning processes on the laser damage threshold of antireflection coatings for Z-Backlighter optics at Sandia National Laboratories

    NASA Astrophysics Data System (ADS)

    Field, Ella; Bellum, John; Kletecka, Damon

    2014-12-01

    We have examined how three different cleaning processes affect the laser-induced damage threshold (LIDT) of antireflection coatings for large dimension, Z-Backlighter laser optics at Sandia National Laboratories. Laser damage thresholds were measured after the coatings were created, and again 4 months later to determine which cleaning processes were most effective. Coatings that received cleaning exhibited the highest LIDTs compared to coatings that were not cleaned. In some cases, there is nearly a twofold increase in the LIDT between the cleaned and uncleaned coatings (19.4 J/cm2 compared to 39.1 J/cm2). Higher LIDTs were realized after 4 months of aging. The most effective cleaning process involved washing the coated surface with mild detergent, and then soaking the optic in a mixture of ethyl alcohol and deionized water. Also, the laser damage results indicate that the presence of nonpropagating (NP) damage sites dominates the LIDTs of almost every optic, despite the cleaning process used. NP damage sites can be attributed to defects such as nodules in the coating or surface contamination, which suggests that pursuing further improvements to the deposition or cleaning processes are worthwhile to achieve even higher LIDTs.

  10. Removal of cyanide compounds from coking wastewater by ferrous sulfate: Improvement of biodegradability.

    PubMed

    Yu, Xubiao; Xu, Ronghua; Wei, Chaohai; Wu, Haizhen

    2016-01-25

    The effect of ferrous sulfate (FeSO4) treatment on the removal of cyanide compounds and the improvement of biodegradability of coking wastewater were investigated by varying Fe:TCN molar ratios. Results suggested that the reaction between FeSO4 and coking wastewater was a two-step process. At the first step, i.e., 0≤Fe:TCN≤1.0, the reaction mechanisms were dominated by the precipitation of FeS, the complexation of CN(-), and the coagulation of organic compounds. The COD of coking wastewater decreased from 3748.1 mg/L to 3450.2 mg/L, but BOD5:COD (B/C) was improved from 0.30 to 0.51. At the second step, i.e., 1.0coking wastewater. Moreover, B/C decreased progressively to 0.35, which was attributed to the negative effects of excess ferrous ions on biodegradability. To improve coking wastewater's biodegradability, a minimum ferrous dosage is required to complete the first step reaction. However, the optimum ferrous dosage should be determined to control a safe residual TCN in coking wastewater for the further biological treatment.

  11. Human health risk characterization of petroleum coke calcining facility emissions.

    PubMed

    Singh, Davinderjit; Johnson, Giffe T; Harbison, Raymond D

    2015-12-01

    Calcining processes including handling and storage of raw petroleum coke may result in Particulate Matter (PM) and gaseous emissions. Concerns have been raised over the potential association between particulate and aerosol pollution and adverse respiratory health effects including decrements in lung function. This risk characterization evaluated the exposure concentrations of ambient air pollutants including PM10 and gaseous pollutants from a petroleum coke calciner facility. The ambient air pollutant levels were collected through monitors installed at multiple locations in the vicinity of the facility. The measured and modeled particulate levels in ambient air from the calciner facility were compared to standards protective of public health. The results indicated that exposure levels were, on occasions at sites farther from the facility, higher than the public health limit of 150 μg/m(3) 24-h average for PM10. However, the carbon fraction demonstrated that the contribution from the calciner facility was de minimis. Exposure levels of the modeled SO2, CO, NOx and PM10 concentrations were also below public health air quality standards. These results demonstrate that emissions from calcining processes involving petroleum coke, at facilities that are well controlled, are below regulatory standards and are not expected to produce a public health risk.

  12. Human health risk characterization of petroleum coke calcining facility emissions.

    PubMed

    Singh, Davinderjit; Johnson, Giffe T; Harbison, Raymond D

    2015-12-01

    Calcining processes including handling and storage of raw petroleum coke may result in Particulate Matter (PM) and gaseous emissions. Concerns have been raised over the potential association between particulate and aerosol pollution and adverse respiratory health effects including decrements in lung function. This risk characterization evaluated the exposure concentrations of ambient air pollutants including PM10 and gaseous pollutants from a petroleum coke calciner facility. The ambient air pollutant levels were collected through monitors installed at multiple locations in the vicinity of the facility. The measured and modeled particulate levels in ambient air from the calciner facility were compared to standards protective of public health. The results indicated that exposure levels were, on occasions at sites farther from the facility, higher than the public health limit of 150 μg/m(3) 24-h average for PM10. However, the carbon fraction demonstrated that the contribution from the calciner facility was de minimis. Exposure levels of the modeled SO2, CO, NOx and PM10 concentrations were also below public health air quality standards. These results demonstrate that emissions from calcining processes involving petroleum coke, at facilities that are well controlled, are below regulatory standards and are not expected to produce a public health risk. PMID:26520182

  13. Direct feedback with the ATP luminometer as a process improvement tool for terminal cleaning of patient rooms.

    PubMed

    Branch-Elliman, Westyn; Robillard, Ernie; McCarthy, Gary; Gupta, Kalpana

    2014-02-01

    We assessed the adenosine triphosphate luminometer as a tool for point-of-cleaning education. Following a terminal cleaning, infection preventionists met with cleaning staff and used the luminometer to evaluate multiple surfaces; 820 surfaces in 210 rooms were sampled. The mean proportion of clean surfaces improved significantly over the study period, P = .012. These findings suggest that direct measurement and education at the point of cleaning with an objective tool is useful for improving terminal cleaning.

  14. New and revised standards for coke production

    SciTech Connect

    G.A. Kotsyuba; M.I. Alpatov; Y.G. Shapoval

    2009-07-15

    The need for new and revised standards for coke production in Ukraine and Russia is outlined. Such standards should address improvements in plant operation, working conditions, environmental protection, energy conservation, fire and explosion safety, and economic indices.

  15. Demand for superpremium needle cokes on upswing

    SciTech Connect

    Acciarri, J.A.; Stockman, G.H. )

    1989-12-01

    The authors discuss how recent supply shortages of super-premium quality needle cokes, plus the expectation of increased shortfalls in the future, indicate that refiners should consider upgrading their operations to fill these demands. Calcined, super-premium needle cokes are currently selling for as much as $550/metric ton, fob producer, and increasing demand will continue the upward push of the past year. Needle coke, in its calcined form, is the major raw material in the manufacture of graphite electrodes. Used in steelmaking, graphite electrodes are the electrical conductors that supply the heat source, through arcing electrode column tips, to electric arc steel furnaces. Needle coke is commercially available in three grades - super premium, premium, and intermediate. Super premium is used to produce electrodes for the most severe electric arc furnace steelmaking applications, premium for electrodes destined to less severe operations, and intermediate for even less critical needs.

  16. Pipeline charging entry into coke ovens

    SciTech Connect

    Davis, R.F. Jr.; Auvil, H.S.; Marting, D.G.

    1984-07-31

    A method and apparatus for conveying preheated coal particles to a coking chamber through an enclosed pipeline by means of a pressurized inert carrier gas, wherein the coal particles are charged into the top of the coking chamber through a portion of the pipeline wherein at least the end of which is disposed vertically or not more than 30/sup 0/ from vertical. The advantages of the top charging technique include one or more of the following: reduced carryover of fine coal during charging, increased density of the charge of coal to be coked, reduced weight of carrier gas per unit weight of coal, improved uniformity of coal bed level throughout the coking chamber, and reduced carbon deposits on surfaces of the chamber above the coal charge and in the gas off-takes.

  17. Numerical analysis of the process of combustion and gasification of the polydisperse coke residue of high-ash coal under pressure in a fluidized bed

    SciTech Connect

    A.Y. Maistrenko; V.P. Patskov; A.I. Topal; T.V. Patskova

    2007-09-15

    A numerical analysis of the process of 'wet' gasification of high-ash coal under pressure in a low-temperature fluidized bed has been performed. The applicability of the previously developed computational model, algorithm, and program for the case under consideration has been noted. The presence of 'hot spots' (short-time local heatings) at different points of the bed has been confirmed.

  18. Method of pretreating coal for coking plant

    SciTech Connect

    Petrovic, V.; Rotthaus, H.

    1984-03-13

    Coal is pretreated for a coking plant so that it is passed in two stages through two throughflow driers successively connected with one another, the driers are supplied with a heat carrier formed by steam superheated to a temperature between 400/sup 0/ and 600/sup 0/ C., dust is removed from the steam after passing the throughflow driers, and the steam is heated after the dust removal in a heat exchange with a circulating gas of a coke dry cooler.

  19. Special analyses reveal coke-deposit structure

    SciTech Connect

    Albright, L.F.

    1988-08-01

    A scanning electron microscope (SEM) and an energy dispersive X-ray analyzer (EDAX) have been used to obtain information that clarifies the three mechanisms of coke formation in ethylene furnaces, and to analyze the metal condition at the exit of furnace. The results can be used to examine furnace operations and develop improved ethylene plant practices. In this first of four articles on the analyses of coke and metal samples, the coking mechanisms and coke deposits in a section of tube from an actual ethylene furnace (Furnace A) from a plant on the Texas Gulf Coast are discussed. The second articles in the series will analyze the condition of the tube metal in the same furnace. To show how coke deposition and metal condition dependent on the operating parameters of an ethylene furnace, the third article in the series will show the coke deposition in a Texas Gulf Coast furnace tube (Furnace B) that operated at shorter residence time. The fourth article discusses the metal condition in that furnace. Some recommendations, based on the analyses and findings, are offered in the fourth article that could help extend the life of ethylene furnace tubes, and also improve overall ethylene plant operations.

  20. Clean surface processing of rubrene single crystal immersed in ionic liquid by using frequency modulation atomic force microscopy

    SciTech Connect

    Yokota, Yasuyuki; Hara, Hisaya; Morino, Yusuke; Bando, Ken-ichi; Imanishi, Akihito; Fukui, Ken-ichi; Uemura, Takafumi; Takeya, Jun

    2014-06-30

    Surface processing of a rubrene single crystal immersed in ionic liquids is valuable for further development of low voltage transistors operated by an electric double layer. We performed a precise and clean surface processing based on the tip-induced dissolution of rubrene molecules at the ionic liquid/rubrene single crystal interfaces by using frequency modulation atomic force microscopy. Molecular resolution imaging revealed that the tip-induced dissolution proceeded via metastable low density states derived from the anisotropic intermolecular interactions within the crystal structure.

  1. Clean surface processing of rubrene single crystal immersed in ionic liquid by using frequency modulation atomic force microscopy

    NASA Astrophysics Data System (ADS)

    Yokota, Yasuyuki; Hara, Hisaya; Morino, Yusuke; Bando, Ken-ichi; Imanishi, Akihito; Uemura, Takafumi; Takeya, Jun; Fukui, Ken-ichi

    2014-06-01

    Surface processing of a rubrene single crystal immersed in ionic liquids is valuable for further development of low voltage transistors operated by an electric double layer. We performed a precise and clean surface processing based on the tip-induced dissolution of rubrene molecules at the ionic liquid/rubrene single crystal interfaces by using frequency modulation atomic force microscopy. Molecular resolution imaging revealed that the tip-induced dissolution proceeded via metastable low density states derived from the anisotropic intermolecular interactions within the crystal structure.

  2. Knack for reticle cleaning

    NASA Astrophysics Data System (ADS)

    Takahashi, Masumi; Handa, Hitoshi; Shirai, Hisatsugu

    2000-07-01

    Cleaning is one of the most important processes in mask making, because it decides final quality. In cleaning process, it is necessary for reticle cleanliness to not only remove particles from reticle but also prevent adsorption and re-deposition onto reticle. There is the knack for reticle cleaning, and we introduce three keys in this paper. The first key is the rinse after chemical treatment. By the rinse sequence modification, the cleaner was refined and the particle removal ability was improved. The second key is quality control to grasp the situation of cleaner. By the daily check, cleaner's abnormal condition is found at an early stage, quick action is taken, and then stable cleaning quality is kept every day. And the third key is proper choice of cleaners. We have adopted pre-cleaning process and selected the adequate cleaner for each cleaning level and improved cleaning yield and quality.

  3. [Cleaning and disinfection in nursing homes. Data on quality of structure, process and outcome in nursing homes in Frankfurt am Main, Germany, 2011].

    PubMed

    Heudorf, U; Gasteyer, S; Samoiski, Y; Voigt, K

    2012-08-01

    Due to the Infectious Disease Prevention Act, public health services in Germany are obliged to check the infection prevention in hospitals and other medical facilities as well as in nursing homes. In Frankfurt/Main, Germany, standardized control visits have been performed for many years. In 2011 focus was laid on cleaning and disinfection of surfaces. All 41 nursing homes were checked according to a standardized checklist covering quality of structure (i.e. staffing, hygiene concept), quality of process (observation of the cleaning processes in the homes) and quality of output, which was monitored by checking the cleaning of fluorescent marks which had been applied some days before and should have been removed via cleaning in the following days before the final check. In more than two thirds of the homes, cleaning personnel were salaried, in one third external personnel were hired. Of the homes 85% provided service clothing and all of them offered protective clothing. All homes had established hygiene and cleaning concepts, however, in 15% of the homes concepts for the handling of Norovirus and in 30% concepts for the handling of Clostridium difficile were missing. Regarding process quality only half of the processes observed, i.e. cleaning of hand contact surfaces, such as handrails, washing areas and bins, were correct. Only 44% of the cleaning controls were correct with enormous differences between the homes (0-100%). The correlation between quality of process and quality of output was significant. There was good quality of structure in the homes but regarding quality of process and outcome there was great need for improvement. This was especially due to faults in communication and coordination between cleaning personnel and nursing personnel. Quality outcome was neither associated with the number of the places for residents nor with staffing. Thus, not only quality of structure but also quality of process and outcome should be checked by the public health

  4. Giprokoks proposals for improvement in air quality at coke battery 1A of Radlin coke plant

    SciTech Connect

    T.F. Trembach; A.G. Klimenko

    2009-07-15

    Coke battery 1A, which uses rammed batch, has gone into production at Radlin coke plant (Poland), on the basis of Giprokoks designs. Up-to-date dust-trapping methods are used for the first time within the aspiration systems in the coal-preparation shop and in improving dust collection within the production buildings.

  5. Torrefaction reduction of coke formation on catalysts used in esterification and cracking of biofuels from pyrolysed lignocellulosic feedstocks

    SciTech Connect

    Kastner, James R; Mani, Sudhagar; Hilten, Roger; Das, Keshav C

    2015-11-04

    A bio-oil production process involving torrefaction pretreatment, catalytic esterification, pyrolysis, and secondary catalytic processing significantly reduces yields of reactor char, catalyst coke, and catalyst tar relative to the best-case conditions using non-torrefied feedstock. The reduction in coke as a result of torrefaction was 28.5% relative to the respective control for slow pyrolysis bio-oil upgrading. In fast pyrolysis bio-oil processing, the greatest reduction in coke was 34.9%. Torrefaction at 275.degree. C. reduced levels of acid products including acetic acid and formic acid in the bio-oil, which reduced catalyst coking and increased catalyst effectiveness and aromatic hydrocarbon yields in the upgraded oils. The process of bio-oil generation further comprises a catalytic esterification of acids and aldehydes to generate such as ethyl levulinate from lignified biomass feedstock.

  6. Plasma Cleaning

    NASA Technical Reports Server (NTRS)

    Hintze, Paul E.

    2016-01-01

    NASA's Kennedy Space Center has developed two solvent-free precision cleaning techniques: plasma cleaning and supercritical carbon dioxide (SCCO2), that has equal performance, cost parity, and no environmental liability, as compared to existing solvent cleaning methods.

  7. KRESS INDIRECT DRY COOLING SYSTEM, BETHLEHEM STEEL'S COKE PLANT DEMONSTRATION AT SPARROWS POINT, MARYLAND - VOLUME 1. TECHNICAL REPORT AND APPENDICES A-F

    EPA Science Inventory

    The report evaluates the Kress Indirect Dry Cooling (KIDC) process, an innovative system for handling and cooling coke produced from a slot-type by-product coke oven battery. he report is based on the test work and demonstration of the system at Bethlehem Steel Corporation's Spar...

  8. Innovative coke-oven repair techniques

    SciTech Connect

    Emish, G.J.; Ramani, R.V.

    1995-10-01

    Certain innovative coke-oven repair techniques are reviewed that represent an engineered approach to a successful rehabilitation of all types of coke-oven batteries. These techniques have been developed during the last 10 years and experience gained on a number of repair projects has shown that these techniques operate as a cohesive and comprehensive method of end flue and through-wall repairs to gain additional years of operating life to coke-oven batteries. Extended operations approaching 10 to 15 additional years of service at lower costs than a pad-up rebuild and, while meeting the environmental emission regulations, are attainable using the techniques of: Proper tie-in joint preparation; Improved bricking up methodology; Preheating refractory during bricking up; Installation of spring-loaded bracing system; and installation of flexible coke-oven doors. Repair methods that do not incorporate the above techniques are subject to premature failure of the refractory. The old methods of wall cool down and installing refractory as if the battery was brand new are outdated technology. A technology supplier, with new techniques, can coordinate the construction contractor and the battery heating to obtain a successful coke-oven and flue or through-wall repair.

  9. 2. GENERAL VIEW LOOKING NORTHEAST, SHOWING COKE MACHINE (CENTER), INTERMEDIATE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    2. GENERAL VIEW LOOKING NORTHEAST, SHOWING COKE MACHINE (CENTER), INTERMEDIATE TIPPLE (RIGHT), AND OVENS - Shoaf Mine & Coke Works, East side of Shoaf, off Township Route 472, Shoaf, Fayette County, PA

  10. GENERAL OVERVIEW, LOOKING NORTH FROM BEE HIVE COKE OVEN SITE. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    GENERAL OVERVIEW, LOOKING NORTH FROM BEE HIVE COKE OVEN SITE. - Pratt Coal & Coke Company, Pratt Mines, Tailings Pile, Bounded by First Street, Avenue G, Third Place, Birmingham Southern Railroad, Birmingham, Jefferson County, AL

  11. 2. Left to right: coke ovens, wharf with belt conveyor, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    2. Left to right: coke ovens, wharf with belt conveyor, coal bunker, coke stack, brick quencher, gas holder, view framed by bracing for overhead conveyor. Looking south/southeast - Rouge Steel Company, 3001 Miller Road, Dearborn, MI

  12. VIEW OF EIGHT COKE OVENS ON EAST SIDE OF TOWN ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    VIEW OF EIGHT COKE OVENS ON EAST SIDE OF TOWN OF ALVERTON, CONSTRUCTED OF YELLOW REFRACTORY BRICK. "WOODLAND M2" AND "BENEZETT - Alverton Coke Works, State Route 981, Alverton, Westmoreland County, PA

  13. 1. GENERAL VIEW OF COKE WORKS LOOKING WEST, SHOWING OVENS ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. GENERAL VIEW OF COKE WORKS LOOKING WEST, SHOWING OVENS IN FOREGROUND, LARRY CAR TIPPLE TO THE RIGHT, AND COAL TIPPLE IN CENTERGROUND - Lucernemines Coke Works, 0.2 mile East of Lucerne, Lucerne Mines, Indiana County, PA

  14. GENERAL OVERVIEW, LOOKING NORTH FROM COKE OVEN SITE, HEIGHT C. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    GENERAL OVERVIEW, LOOKING NORTH FROM COKE OVEN SITE, HEIGHT C. 20 FEET. - Pratt Coal & Coke Company, Pratt Mines, Tailings Pile, Bounded by First Street, Avenue G, Third Place, Birmingham Southern Railroad, Birmingham, Jefferson County, AL

  15. Development of coke strength after reaction (CSR) at Dofasco

    SciTech Connect

    T.W. Todoschuk; J.P. Price; J.F. Gransden

    2004-03-01

    In order to prevent coke degradation without detrimentally affecting blast furnace service life, Dofasco initiated a project to improve coke strength after reaction. The results of the program and Dofasco's prediction model are presented. 9 refs., 12 figs., 9 tabs.

  16. 61. INTERIOR VIEW OF THE COKE DRYER BUILDING, LOOKING AT ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    61. INTERIOR VIEW OF THE COKE DRYER BUILDING, LOOKING AT FIRE BOXES AND SILOS FOR COKE DRYERS. APRIL 22, 1919. - United States Nitrate Plant No. 2, Reservation Road, Muscle Shoals, Muscle Shoals, Colbert County, AL

  17. 23. Brick coke quencher, brick stack, metal stack to right, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    23. Brick coke quencher, brick stack, metal stack to right, coke gas pipe to left; in background, BOF building, limestone piles, Levy's Slag Dump. Looking north/northwest - Rouge Steel Company, 3001 Miller Road, Dearborn, MI

  18. DETAIL OF BEEHIVE COKE OVEN DOOR, LOOKING NORTH; NOTE FIREBRICK ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    DETAIL OF BEEHIVE COKE OVEN DOOR, LOOKING NORTH; NOTE FIRE-BRICK ARCH AND IRON JAMB AND SILL - Nuttallburg Mine Complex, Coke Ovens, North side of New River, 2.7 miles upstream from Fayette Landing, Lookout, Fayette County, WV

  19. VIEW LOOKING NORTHEAST SHOWING TIPPLE FOR LOADING COKED COAL INTO ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    VIEW LOOKING NORTHEAST SHOWING TIPPLE FOR LOADING COKED COAL INTO RAILROAD CARS (FRONT), COAL STORAGE BIN AND TIPPLE FOR COAL TO BE CHARGED IN FURNACES (BACK) - Alverton Coke Works, State Route 981, Alverton, Westmoreland County, PA

  20. Post oxygen treatment characteristics of coke as an anode material for Li-ion batteries.

    PubMed

    Kim, Jae-Hun; Park, Min-Sik; Jo, Yong Nam; Yu, Ji-Sang; Jeong, Goojin; Kim, Young-Jun

    2013-05-01

    The effect of a oxygen treatment on the electrochemical characteristics of a soft carbon anode material for Li-ion batteries was investigated. After a coke carbonization process at 1000 degrees C in an argon atmosphere, the samples were treated under a flow of oxygen gas to obtain a mild oxidation effect. After this oxygen treatment, the coke samples exhibited an improved initial coulombic efficiency and cycle performance as compared to the carbonized sample. High-resolution transmission electron microscopy revealed that the carbonized cokes consisted of disordered and nanosized graphene layers and the surface of the modified carbon was significantly changed after the treatment. The chemical state of the cokes was analyzed using X-ray photoelectron spectroscopy and Fourier transform infrared spectroscopy. The enhanced electrochemical properties of the surface modified cokes could be attributed to the mild oxidation effect induced by the oxygen treatment. The mild oxidation process could have led to the elimination of surface imperfections and the reinforcement of a solid electrolyte interphase film, which resulted in the improved electrochemical characteristics.

  1. Coke formation and carbon atom economy of methanol-to-olefins reaction.

    PubMed

    Wei, Yingxu; Yuan, Cuiyu; Li, Jinzhe; Xu, Shutao; Zhou, You; Chen, Jingrun; Wang, Quanyi; Xu, Lei; Qi, Yue; Zhang, Qing; Liu, Zhongmin

    2012-05-01

    The methanol-to-olefins (MTO) process is becoming the most important non-petrochemical route for the production of light olefins from coal or natural gas. Maximizing the generation of the target products, ethene and propene, and minimizing the production of byproducts and coke, are major considerations in the efficient utilization of the carbon resource of methanol. In the present work, the heterogeneous catalytic conversion of methanol was evaluated by performing simultaneous measurements of the volatile products generated in the gas phase and the confined coke deposition in the catalyst phase. Real-time and complete reaction profiles were plotted to allow the comparison of carbon atom economy of methanol conversion over the catalyst SAPO-34 at varied reaction temperatures. The difference in carbon atom economy was closely related with the coke formation in the SAPO-34 catalyst. The confined coke compounds were determined. A new type of confined organics was found, and these accounted for the quick deactivation and low carbon atom economy under low-reaction-temperature conditions. Based on the carbon atom economy evaluation and coke species determination, optimized operating conditions for the MTO process are suggested; these conditions guarantee high conversion efficiency of methanol.

  2. Preliminary Study of Thermal Treatment of Coke Wastewater Sludge Using Plasma Torch

    NASA Astrophysics Data System (ADS)

    Li, Mingshu; Li, Shengli; Sun, Demao; Liu, Xin; Feng, Qiubao

    2016-10-01

    Thermal plasma was applied for the treatment of coke wastewater sludge derived from the steel industry in order to investigate the feasibility of the safe treatment and energy recovery of the sludge. A 30 kW plasma torch system was applied to study the vitrification and gas production of coke wastewater sludge. Toxicity leaching results indicated that the sludge treated via the thermal plasma process converted into a vitrified slag which resisted the leaching of heavy metals. CO2 was utilized as working gas to study the production and heat energy of the syngas. The heating value of the gas products by thermal plasma achieved 8.43 kJ/L, indicating the further utilization of the gas products. Considering the utilization of the syngas and recovery heat from the gas products, the estimated treatment cost of coke wastewater sludge via plasma torch was about 0.98 CNY/kg sludge in the experiment. By preliminary economic analysis, the dehydration cost takes an important part of the total sludge treatment cost. The treatment cost of the coke wastewater sludge with 50 wt.% moisture was calculated to be about 1.45 CNY/kg sludge dry basis. The treatment cost of the coke wastewater sludge could be effectively controlled by decreasing the water content of the sludge. These findings suggest that an economic dewatering pretreatment method could be combined to cut the total treatment cost in an actual treatment process.

  3. Cleaning equipment for cleaning and degreasing

    SciTech Connect

    Gavaskar, A.R.

    1995-09-01

    Cleaning and degreasing processes are applied in industries to remove dirt, oil, and grease (together referred to as soil) from manufactured parts. In the metal-finishing industry, cleaning usually follows machining and precedes other surface-finishing steps such as rust inhibition or electroplating. During machining, a variety of oil emulsions or synthetic fluids are sprayed on the workpiece (parts being fabricated) for lubrication and cooling. These fluids must be removed before final finishing. The slightest amount of oil or other residue can render the final surface finish ineffective. Solvents have traditionally been used for cleaning and are widely used during processing in the metal-finishing, dry-cleaning, and electronics industries, as well as in a variety of other industries during maintenance. Solvent cleaning leads to air emissions and occupational exposure during use and environmental hazards during disposal of the spent solvent. Pollution prevention efforts focus on reducing or eliminating use of these solvents.

  4. Steam generators secondary side chemical cleaning at Point Lepreau using the Siemens high temperature process

    SciTech Connect

    Verma, K.; MacNeil, C.; Odar, S.; Kuhnke, K.

    1997-02-01

    This paper describes the chemical cleaning of the four steam generators at the Point Lepreau facility, which was accomplished as a part of a normal service outage. The steam generators had been in service for twelve years. Sludge samples showed the main elements were Fe, P and Na, with minor amounts of Ca, Mg, Mn, Cr, Zn, Cl, Cu, Ni, Ti, Si, and Pb, 90% in the form of Magnetite, substantial phosphate, and trace amounts of silicates. The steam generators were experiencing partial blockage of broached holes in the TSPs, and corrosion on tube ODs in the form of pitting and wastage. In addition heat transfer was clearly deteriorating. More than 1000 kg of magnetite and 124 kg of salts were removed from the four steam generators.

  5. CPICOR{trademark}: Clean power from integrated coal-ore reduction

    SciTech Connect

    Wintrell, R.; Miller, R.N.; Harbison, E.J.; LeFevre, M.O.; England, K.S.

    1997-12-31

    The US steel industry, in order to maintain its basic iron production, is thus moving to lower coke requirements and to the cokeless or direct production of iron. The US Department of Energy (DOE), in its Clean Coal Technology programs, has encouraged the move to new coal-based technology. The steel industry, in its search for alternative direct iron processes, has been limited to a single process, COREX{reg_sign}. The COREX{reg_sign} process, though offering commercial and environmental acceptance, produces a copious volume of offgas which must be effectively utilized to ensure an economical process. This volume, which normally exceeds the internal needs of a single steel company, offers a highly acceptable fuel for power generation. The utility companies seeking to offset future natural gas cost increases are interested in this clean fuel. The COREX{reg_sign} smelting process, when integrated with a combined cycle power generation facility (CCPG) and a cryogenic air separation unit (ASU), is an outstanding example of a new generation of environmentally compatible and highly energy efficient Clean Coal Technologies. This combination of highly integrated electric power and hot metal coproduction, has been designated CPICOR{trademark}, Clean Power from Integrated Coal/Ore Reduction.

  6. Coking phenomena in the pyrolysis of ethylene dichloride into vinyl chloride

    SciTech Connect

    Sotowa, Chiaki; Korai, Yozo; Mochida, Isao

    1995-12-31

    Pyrolysis of ethylene dichloride (EDC) into vinyl chloride (VCM) which is the monomer for polyvinyl chloride, one of the most popular polymers, has been established commercially for quite a time. The process around 500{degrees}C has been proved to give VCM of high purity at very high selectivity about 99% and a reasonable conversion about 50%. However, the coking is a major problem in the long run, requiring decoking treatment every two months. The present paper describes features of carbons produced in the pyrolysis process. Coke of respective features was found in the reactor, the transfer line, the heat exchanger and the rapid quencher. Typical pyrolytic carbon, anisotropic coke produced in the liquid phase, isotropic carbon was produced on the reactor wall as low as 500{degrees}C. The mechanisms for their formation are discussed.

  7. Seizures and hyponatremia after excessive intake of diet coke.

    PubMed

    Mortelmans, Luc J M; Van Loo, Michel; De Cauwer, Harald G; Merlevede, Karen

    2008-02-01

    We describe a case of epileptic seizures after a massive intake of diet coke. Apart from the hyponatremia due to water intoxication the convulsions can be potentiated by the high dose of caffeine and aspartame from the diet coke. To our knowledge this is the first report of seizures due to excessive diet coke intake.

  8. Fundamentals of Delayed Coking Joint Industry Project

    SciTech Connect

    Volk Jr., Michael; Wisecarver, Keith D.; Sheppard, Charles M.

    2003-02-07

    The coking test facilities include three reactors (or cokers) and ten utilities. Experiments were conducted using the micro-coker, pilot-coker, and stirred-batch coker. Gas products were analyzed using an on-line gas chromatograph. Liquid properties were analyzed in-house using simulated distillation (HP 5880a), high temperature gas chromatography (6890a), detailed hydrocarbon analysis, and ASTM fractionation. Coke analyses as well as feedstock analyses and some additional liquid analyses (including elemental analyses) were done off-site.

  9. Estimation of cytogenetic risk among coke oven workers exposed to polycyclic aromatic hydrocarbons.

    PubMed

    Sureshkumar, Shanmugam; Balachandar, Vellingiri; Devi, Subramaniam Mohana; Arun, Meyyazhagan; Karthickkumar, Alagamuthu; Balamuralikrishnan, Balasubramanian; Sankar, Kathannan; Mustaqahamed, Shafi Ahammed Khan; Dharwadkar, Shanwaz N; Sasikala, Keshavarao; Cho, Ssang-Goo

    2013-01-01

    Polycyclic aromatic hydrocarbons (PAHs) result from the incomplete combustion of natural or synthetic organic materials. The working environment at a coke plant can negatively affect the employed workers who were exposed to coke oven emissions containing PAHs, which formed and released into the environment by the process of pyrolysis of coke. This study aims to analyze the relationship between the exposure of PAHs and the risk of genetic damages such as chromosomal alteration (CA), micronucleus (MN), and DNA damage (PCR-RFLP) in peripheral blood lymphocytes of 27 coke oven workers and equal number of control subjects. The exposed subjects and controls were divided into two groups based on their age (group I<35 years and group II ≥35 years). The exposed subjects were further classified into two groups based on the exposure period (<12 years and ≥12 years). The frequencies of CA and MN in exposed subjects are relatively high with respect to controls. The XRCC1 399 Arg/gln polymorphism showed a substantial smaller difference in allele frequencies between exposed and control subjects. Based on present data, it was concluded that coke oven workers under risk should be monitored for adverse effects of the any long-term exposure.

  10. Tetrachloroethene recovery and hazard reduction of spent powders from dry cleaning process.

    PubMed

    Petrucci, Elisabetta; Scarsella, Marco; De Filippis, Paolo; Di Palma, Luca

    2015-04-01

    Dry cleaning facilities using perchloroethylene produce a solid waste consisting of spent filtering powders with a high content of residual perchloroethylene, together with dyes and non-volatile residues. Untreated spent powders, classified as hazardous waste, cannot be disposed in landfill and incineration represents the only viable alternative. In this study, together with a full characterisation of the waste, the removal and recovery of the residual perchloroethylene by means of different heat treatments was investigated. In particular, tests of distillation and stripping with air and steam were carried out, evaluating the effectiveness of the treatments by quantifying the residual perchloroethylene in the samples treated. The results obtained show that the spent filtering powders contained about 25% wt. of perchloroethylene and that the maximum perchloroethylene recovery was obtained by steam stripping; approximately 98% after only 50 minutes. However, this treatment accounted for the production of a liquid mixture containing perchloroethylene and of a solid waste that required a further washing with boiling water to decrease the residual organic content below the eligibility criteria for landfill disposal.

  11. Energy efficiency of alternative coke-free metallurgical technologies

    SciTech Connect

    V.G. Lisienko; A.V. Lapteva; A.E. Paren'kov

    2009-02-15

    Energy analysis is undertaken for the blast-furnace process, for liquid-phase processes (Corex, Hismelt, Romelt), for solid-phase pellet reduction (Midrex, HYL III, LP-V in a shaft furnace), for steel production in systems consisting of a blast furnace and a converter, a Midrex unit and an arc furnace, or a Romelt unit and an arc furnace, and for scrap processing in an arc furnace or in an LP-V shaft furnace. Three blast-furnace processes with sinter and coke are adopted as the basis of comparison, as in: the standard blast-furnace process used in Russia; the improved blast-furnace process with coal-dust injection; and the production of vanadium hot metal from vanadium-bearing titanomagnetite ore (with a subsequent duplex process, ferrovanadium production, and its use in the arc furnace).

  12. ENVIRONMENTAL TECHNOLOGY INITIATIVE: CHEMICAL-FREE CLEANING OF SEMICONDUCTORS BY THE RADIANCE PROCESS

    EPA Science Inventory

    The Radiance Process is a patented dry process for removing contaminants from surfaces. It uses light, usually from a pulsed laser and a gas inert to the surface, to entrain released contaminants. The focus of this effort is to assess the applicability of the Radiance Process t...

  13. Coking of distallate feed with added paraffin wax

    SciTech Connect

    Mimun, K.; Zaitseva, N.P.; Smidovich, E.V.

    1987-09-01

    The effects of adding paraffin wax to fluid and delayed coking distillates on the yield, microstructure, and physicochemical properties of the cokes were investigated. It was established that by adding optimal amounts of wax to a distillate feed with a high stability factor, the coke yield can be increased by 2.5 to 5.8 percent by weight. The wax should be injected into the feedstock between the furnace and chamber in delayed coking units. The addition of wax to the feed in order to increase the stability factor could be used as a method for reducing tube coking in cracking furnaces.

  14. Reducing dust emissions at OAO Alchevskkoks coke battery 10A

    SciTech Connect

    T.F. Trembach; E.N. Lanina

    2009-07-15

    Coke battery 10A with rammed batch is under construction at OAO Alchevskkoks. The design documentation developed by Giprokoks includes measures for reducing dust emissions to the atmosphere. Aspiration systems with dry dust trapping are employed in the new components of coke battery 10A and in the existing coke-sorting equipment. Two-stage purification of dusty air in cyclones and bag filters is employed for the coke-sorting equipment. This system considerably reduces coke-dust emissions to the atmosphere.

  15. Kinetic study of the catalytic carbonization of coal tar pitch-petroleum coke mixtures

    SciTech Connect

    Xue, J.; Oeye, H.A.; Soerlie, M.

    1996-10-01

    The rate of carbonization has important impacts on the energy consumption and the productivity in baking process of reduction anodes. In the present work the carbonization of coal tar pitch-petroleum coke mixtures with catalysts, such as S, AlCl{sub 3}, AlF{sub 3}, and Fe{sub 2}Cp{sub 2}(CO){sub 4}, was investigated by thermogravimetry (TG) and kinetic analysis of the data. It was found that the pyrolysis temperature for non-coking volatiles decreased with catalysts, and that the coke yield of pitch binder increased. Almost all the sulfur and most of the iron from the additives can be removed during heat treatment, while the remaining aluminum in the residues may not be harmful.

  16. TREATMENT TANK OFF-GAS TESTING FOR THE ENHANCED CHEMICAL CLEANING PROCESS

    SciTech Connect

    Wiersma, B.

    2011-08-29

    The purpose of this activity was to provide a bounding estimate of the volume of hydrogen gas generated during Enhanced Chemical Cleaning (ECC) of residual sludge remaining in a Type I or Type II treatment tank as well as to provide results independent of the sludge volume in the waste tank to be cleaned. Previous testing to support Chemical Cleaning was based on a 20:1 oxalic acid to sludge ratio. Hydrogen gas evolution is the primary safety concern. Sealed vessel coupon tests were performed to estimate the hydrogen generation rate due to corrosion of carbon steel by 2.5 wt.% oxalic acid. These tests determined the maximum instantaneous hydrogen generation rate, the rate at which the generation rate decays, and the total hydrogen generated. These values were quantified based on a small scale methodology similar to the one described in WSRC-STI-2007-00209, Rev. 0. The measured rates support identified Safety Class functions. The tests were performed with ASTM A285 Grade C carbon steel coupons. Bounding conditions were determined for the solution environment. The oxalic acid concentration was 2.5 wt.% and the test temperature was 75 C. The test solution was agitated and contained no sludge simulant. Duplicate tests were performed and showed excellent reproducibility for the hydrogen generation rate and total hydrogen generated. The results showed that the hydrogen generation rate was initially high, but decayed rapidly within a couple of days. A statistical model was developed to predict the instantaneous hydrogen generation rate as a function of exposure time by combining both sets of data. An upper bound on the maximum hydrogen generation rate was determined from the upper 95% confidence limit. The upper bound confidence limit for the hydrogen generation rate is represented by the following equation. ln (G{sub v}) = -8.22-0.0584 t + 0.0002 t{sup 2}. This equation should be utilized to estimate the instantaneous hydrogen generation rate per unit surface area, G

  17. RESIDUA UPGRADING EFFICIENCY IMPROVEMENT MODELS: COKE FORMATION PREDICTABILITY MAPS

    SciTech Connect

    John F. Schabron; A. Troy Pauli; Joseph F. Rovani Jr.

    2002-05-01

    The dispersed particle solution model of petroleum residua structure was used to develop predictors for pyrolytic coke formation. Coking Indexes were developed in prior years that measure how near a pyrolysis system is to coke formation during the coke formation induction period. These have been demonstrated to be universally applicable for residua regardless of the source of the material. Coking onset is coincidental with the destruction of the ordered structure and the formation of a multiphase system. The amount of coke initially formed appears to be a function of the free solvent volume of the original residua. In the current work, three-dimensional coke make predictability maps were developed at 400 C, 450 C, and 500 C (752 F, 842 F, and 932 F). These relate residence time and free solvent volume to the amount of coke formed at a particular pyrolysis temperature. Activation energies for two apparent types of zero-order coke formation reactions were estimated. The results provide a new tool for ranking residua, gauging proximity to coke formation, and predicting initial coke make tendencies.

  18. Water protection in coke-plant design

    SciTech Connect

    G.I. Alekseev

    2009-07-15

    Wastewater generation, water consumption, and water management at coke plants are considered. Measures to create runoff-free water-supply and sewer systems are discussed. Filters for water purification, corrosion inhibitors, and biocides are described. An integrated single-phase technology for the removal of phenols, thiocyanides, and ammoniacal nitrogen is outlined.

  19. 77 FR 32998 - Foundry Coke From China

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-06-04

    ... The Commission instituted this review on December 1, 2011 (76 FR 74810) and determined on March 5, 2012 that it would conduct an expedited review (77 FR 15123, March 14, 2012). The Commission... COMMISSION Foundry Coke From China Determination On the basis of the record \\1\\ developed in the subject...

  20. Automated cleaning of electronic components

    SciTech Connect

    Drotning, W.; Meirans, L.; Wapman, W.; Hwang, Y.; Koenig, L.; Petterson, B.

    1994-07-01

    Environmental and operator safety concerns are leading to the elimination of trichloroethylene and chlorofluorocarbon solvents in cleaning processes that remove rosin flux, organic and inorganic contamination, and particulates from electronic components. Present processes depend heavily on these solvents for manual spray cleaning of small components and subassemblies. Use of alternative solvent systems can lead to longer processing times and reduced quality. Automated spray cleaning can improve the quality of the cleaning process, thus enabling the productive use of environmentally conscious materials, while minimizing personnel exposure to hazardous materials. We describe the development of a prototype robotic system for cleaning electronic components in a spray cleaning workcell. An important feature of the prototype system is the capability to generate the robot paths and motions automatically from the CAD models of the part to be cleaned, and to embed cleaning process knowledge into the automatically programmed operations.

  1. Process for clean-burning fuel from low-rank coal

    DOEpatents

    Merriam, Norman W.; Sethi, Vijay; Brecher, Lee E.

    1994-01-01

    A process for upgrading and stabilizing low-rank coal involving the sequential processing of the coal through three fluidized beds; first a dryer, then a pyrolyzer, and finally a cooler. The fluidizing gas for the cooler is the exit gas from the pyrolyzer with the addition of water for cooling. Overhead gas from pyrolyzing is likely burned to furnish the energy for the process. The product coal exits with a tar-like pitch sealant to enhance its safety during storage.

  2. [Preliminary investigation on emission of PCDD/Fs and DL-PCBs through flue gas from coke plants in China].

    PubMed

    Sun, Peng-Cheng; Li, Xiao-Lu; Cheng, Gang; Lu, Yong; Wu, Chang-Min; Wu, Chang-Min; Luo, Jin-Hong

    2014-07-01

    According to the Stockholm Convention, polychlorinated dibenzo-p-dioxins/dibenzofurans (PCDD/Fs) and dioxin-like polychlorinated biphenyls (DL-PCBs) are classified into unintentionally produced persistent organic pollutants (UP-POPs), and named dioxins. Coke production as a thermal process contains organic matters, metal and chlorine, is considered to be a potential source of dioxins. Intensive studies on the emission of dioxins from coking industry are still very scarce. In order to estimate the emission properties of dioxins through coke production, isotope dilution HRGC/HRMS technique was used to determine the concentration of dioxins through flue gas during heating of coal. Three results were obtained. First, total toxic equivalents at each stationary emission source were in the range of 3.9-30.0 pg x m(-3) (at WHO-TEQ) for dioxins which was lower than other thermal processes such as municipal solid waste incineration. Second, higher chlorinated PCDD/Fs were the dominant congeners. Third, emissions of dioxins were dependent on coking pattern. Stamping coking and higher coking chamber may lead to lower emission.

  3. Prediction of the quality of coke obtained from vacuum residues by using spectroscopy infrared FTIR-ART

    NASA Astrophysics Data System (ADS)

    León, A. Y.; Rodríguez, N. A.; Mejía, E.; Cabanzo, R.

    2016-02-01

    According to the trend of the heavy crudes and high demand of fuels, it is projected a considerable increase in the production of vacuum residues. With the purpose of taking advantage of these loads, the refineries have been improving conversion processes for the production of better quality distillates. However, as increasing the severity conditions and the species content of resins and asphaltenes high concentrations of coke are obtained. To provide an insight into the quality and cokes properties, in this study fifty (50) coke samples obtained from vacuum residues processed under conditions of thermal cracking and hydroconversion were selected. Each coke was analysed in detail with properties such as fixed carbon, volatile material, ash, and calorific value. Subsequently, a characterization methodology was developed to predict the properties of cokes, by using partial least squares regression, and infrared spectroscopy (FTIR-ATR) in the spectral range from 4000 to 500cm-1. The models obtained by chemometrics allowed to predict the quality of the coke produced from vacuum residues with reliable responses in short periods of time.

  4. Municipal Wastewater Processes. Instructor Guide. Working for Clean Water: An Information Program for Advisory Groups.

    ERIC Educational Resources Information Center

    Stoltzfus, Lorna

    Described is a one-hour overview of the unit processes which comprise a municipal wastewater treatment system. Topics covered in this instructor's guide include types of pollutants encountered, treatment methods, and procedures by which wastewater treatment processes are selected. A slide-tape program is available to supplement this component of…

  5. Investigation into environmentally friendly alternative cleaning processes for hybrid microcircuits to replace vapor degreasing with 1,1,1-trichloroethane. Final report

    SciTech Connect

    Adams, B.E.

    1997-02-01

    Two cleaning processes, one aqueous and one nonaqueous, were investigated as potential replacements for the vapor degreasing process using 1,1,1 trichloroethane (TCA) for hybrid microcircuit assemblies. The aqueous process was based upon saponification chemistry. A 10% solution of either Kester 5768 or Armakleen 2001, heated to 140 F, was sprayed on the hybrid at 450 psig and a flow rate of 5 gpm through a specially designed nozzle which created microdroplets. The nonaqueous process was based upon dissolution chemistry and used d-limonene as the solvent in an immersion and spray process. The d-limonene solvent was followed by an isopropyl alcohol spray rinse to remove the excess d-limonene. The aqueous microdroplet process was found to be successful only for solder reflow profiles that did not exceed 210 C. Furthermore, removal of component marking was a problem and the spray pressure had to be reduced to 130 psig to eliminate damage to capacitor end caps. The d-limonene cleaning was found to be successful for solder reflow temperature up to 250 C when using a four-step cleaning process. The four steps included refluxing the hybrid at 80 C, followed by soaking the hybrid in d-limonene which is heated to 80 C, followed by spray cleaning at 80 psig with room temperature d-limonene, followed by spray cleaning at 80 psig with room temperature IPA was developed to remove residual flux from the hybrid microcircuits. This process was the most robust and most closely matched the cleaning ability of TCA.

  6. A new multiple-stage electrocoagulation process on anaerobic digestion effluent to simultaneously reclaim water and clean up biogas.

    PubMed

    Liu, Zhiguo; Stromberg, David; Liu, Xuming; Liao, Wei; Liu, Yan

    2015-03-21

    A new multiple-stage treatment process was developed via integrating electrocoagulation with biogas pumping to simultaneously reclaim anaerobic digestion effluent and clean up biogas. The 1st stage of electrocoagulation treatment under the preferred reaction condition led to removal efficiencies of 30%, 81%, 37% and >99.9% for total solids, chemical oxygen demand, total nitrogen and total phosphorus, respectively. Raw biogas was then used as a reactant and pumped into the effluent to simultaneously neutralize pH of the effluent and remove H2S in the biogas. The 2nd stage of electrocoagulation treatment on the neutralized effluent showed that under the selected reaction condition, additional 60% and 10% of turbidity and chemical oxygen demand were further removed. The study concluded a dual-purpose approach for the first time to synergistically combine biogas purification and water reclamation for anaerobic digestion system, which well addresses the downstream challenges of anaerobic digestion technology.

  7. A new multiple-stage electrocoagulation process on anaerobic digestion effluent to simultaneously reclaim water and clean up biogas.

    PubMed

    Liu, Zhiguo; Stromberg, David; Liu, Xuming; Liao, Wei; Liu, Yan

    2015-03-21

    A new multiple-stage treatment process was developed via integrating electrocoagulation with biogas pumping to simultaneously reclaim anaerobic digestion effluent and clean up biogas. The 1st stage of electrocoagulation treatment under the preferred reaction condition led to removal efficiencies of 30%, 81%, 37% and >99.9% for total solids, chemical oxygen demand, total nitrogen and total phosphorus, respectively. Raw biogas was then used as a reactant and pumped into the effluent to simultaneously neutralize pH of the effluent and remove H2S in the biogas. The 2nd stage of electrocoagulation treatment on the neutralized effluent showed that under the selected reaction condition, additional 60% and 10% of turbidity and chemical oxygen demand were further removed. The study concluded a dual-purpose approach for the first time to synergistically combine biogas purification and water reclamation for anaerobic digestion system, which well addresses the downstream challenges of anaerobic digestion technology. PMID:25540943

  8. Process for clean-burning fuel from low-rank coal

    DOEpatents

    Merriam, N.W.; Sethi, V.; Brecher, L.E.

    1994-06-21

    A process is described for upgrading and stabilizing low-rank coal involving the sequential processing of the coal through three fluidized beds; first a dryer, then a pyrolyzer, and finally a cooler. The fluidizing gas for the cooler is the exit gas from the pyrolyzer with the addition of water for cooling. Overhead gas from pyrolyzing is likely burned to furnish the energy for the process. The product coal exits with a tar-like pitch sealant to enhance its safety during storage. 1 fig.

  9. NATO COMMITTEE ON THE CHALLENGES TO MODERN SOCIETY PILOT STUDY: CLEAN PRODUCTS AND PROCESSES

    EPA Science Inventory

    Promote cooperation for improving the common pollution landscape by stimulating cross-national dialogues and collaboration. Share knowledge on the methods, tools, and technologies for making cleaner products and processes possible.

  10. A benchmark investigation on cleaning photomasks using wafer cleaning technologies

    NASA Astrophysics Data System (ADS)

    Kindt, Louis; Burnham, Jay; Marmillion, Pat

    2004-12-01

    As new technologies are developed for smaller linewidths, the specifications for mask cleanliness become much stricter. Not only must the particle removal efficiency increase, but the largest allowable particle size decreases. Specifications for film thickness and surface roughness are becoming tighter and consequently the integrity of these films must be maintained in order to preserve the functionality of the masks. Residual contamination remaining on the surface of the mask after cleaning processes can lead to subpellicle defect growth once the mask is exposed in a stepper environment. Only during the last several years, has an increased focus been put on improving mask cleaning. Over the years, considerably more effort has been put into developing advanced wafer cleaning technologies. However, because of the small market involved with mask cleaning, wafer cleaning equipment vendors have been reluctant to invest time and effort into developing cleaning processes and adapting their toolset to accommodate masks. With the advent of 300 mm processing, wafer cleaning tools are now more easily adapted to processing masks. These wafer cleaning technologies may offer a solution to the difficulties of mask cleaning and need to be investigated to determine whether or not they warrant continued investigation. This paper focuses on benchmarking advanced wafer cleaning technologies applied to mask cleaning. Ozonated water, hydrogenated water, super critical fluids, and cryogenic cleaning have been investigated with regards to stripping resist and cleaning particles from masks. Results that include film thickness changes, surface contamination, and particle removal efficiency will be discussed.

  11. Separation processes for recovering alloy steels from grinding sludge: Supercritical carbon dioxide extraction and aqueous cleaning

    SciTech Connect

    Fu, H.; Matthews, M.A.

    1999-04-01

    Two separation processes have been developed to remove contaminants (cutting oil with trace phosphorus additive) from high-speed steel grinding sludge. One process uses an aqueous surfactant washing technique, and the second process uses supercritical carbon dioxide (SCCO{sub 2}) extraction. Bench-scale aqueous washings have shown that the required phosphorus removal is easily obtained, but a sufficient oil removal is more difficult. The experimental results also indicate a strong dependence of the aqueous washing efficiency on the choice of a suitable surfactant. A mass transfer model is used to simulate a semi-continuous washing process. SCCO{sub 2} extraction at 80 C and 340 atm shows that approximately 80% of the oil can be removed from the sludge during a 60-minute process to produce a batch of recyclable steel, and that the phosphorus removal also reaches the required level. A linear desorption model is used to describe the irreversible desorption of oil from the solid phase into the CO{sub 2} phase, and the simulated results agree very well with the experimental data.

  12. Cross sectional study on lung function of coke oven workers: a lung function surveillance system from 1978 to 1990

    PubMed Central

    Wu, J; Kreis, I; Griffiths, D; Darling, C

    2002-01-01

    Aims: To determine the association between lung function of coke oven workers and exposure to coke oven emissions. Methods: Lung function data and detailed work histories for workers in recovery coke ovens of a steelworks were extracted from a lung function surveillance system. Multiple regressions were employed to determine significant predictors for lung function indices. The first sets of lung function tests for 613 new starters were pooled to assess the selection bias. The last sets of lung function tests for 834 subjects with one or more year of coke oven history were pooled to assess determinants of lung function. Results: Selection bias associated with the recruitment process was not observed among the exposure groups. For subjects with a history of one or more years of coke oven work, each year of working in the most exposed "operation" position was associated with reductions in FEV1 of around 9 ml (p = 0.006, 95% CI: 3 ml to 16 ml) and in FVC of around 12 ml (p = 0.002, 95% CI: 4 ml to 19 ml). Negative effects of smoking on lung function were also observed. Conclusions: Exposure to coke oven emissions was found to be associated with lower FEV1 and FVC. Effects of work exposure on lung function are similar to those found in other studies. PMID:12468747

  13. Recycling of rubber tires in electric arc furnace steelmaking: simultaneous combustion of metallurgical coke and rubber tyres blends

    SciTech Connect

    Magdalena Zaharia; Veena Sahajwalla; Byong-Chul Kim; Rita Khanna; N. Saha-Chaudhury; Paul O'Kane; Jonathan Dicker; Catherine Skidmore; David Knights

    2009-05-15

    The present study investigates the effect of addition of waste rubber tires on the combustion behavior of its blends with coke for carbon injection in electric arc furnace steelmaking. Waste rubber tires were mixed in different proportions with metallurgical coke (MC) (10:90, 20:80, 30:70) for combustion and pyrolysis at 1473 K in a drop tube furnace (DTF) and thermogravimetric analyzer (TGA), respectively. Under experimental conditions most of the rubber blends indicated higher combustion efficiencies compared to those of the constituent coke. In the early stage of combustion the weight loss rate of the blends is much faster compared to that of the raw coke due to the higher volatile yield of rubber. The presence of rubber in the blends may have had an impact upon the structure during the release and combustion of their high volatile matter (VM) and hence increased char burnout. Measurements of micropore surface area and bulk density of the chars collected after combustion support the higher combustion efficiency of the blends in comparison to coke alone. The surface morphology of the 30% rubber blend revealed pores in the residual char that might be attributed to volatile evolution during high temperature reaction in oxygen atmosphere. Physical properties and VM appear to have a major effect upon the measured combustion efficiency of rubber blends. The study demonstrates that waste rubber tires can be successfully co-injected with metallurgical coke in electric arc furnace steelmaking process to provide additional energy from combustion. 44 refs., 11 figs., 2 tabs.

  14. REDUCING POWER PRODUCTION COSTS BY UTILIZING PETROLEUM COKE

    SciTech Connect

    1998-09-01

    A Powder River Basin subbituminous coal from the North Antelope mine and a petroleum shot coke were received from Northern States Power Company (NSP) for testing the effects of parent fuel properties on coal-coke blend grindability and evaluating the utility of petroleum coke blending as a strategy for improving electrostatic precipitator (ESP) particulate collection efficiency. Petroleum cokes are generally harder than coals, as indicated by Hardgrove grindability tests. Therefore, the weaker coal component may concentrate in the finer size fractions during the pulverizing of coal-coke blends. The possibility of a coal-coke size fractionation effect is being investigated because it may adversely affect combustion performance. Although the blending of petroleum coke with coal may adversely affect combustion performance, it may enhance ESP particulate collection efficiency. Petroleum cokes contain much higher concentrations of V relative to coals. Consequently, coke blending can significantly increase the V content of fly ash resulting from coal-coke combustion. Pentavalent vanadium oxide (V{sub 2}O{sub 5}) is a known catalyst for transforming gaseous sulfur dioxide (SO{sub 2}[g]) to gaseous sulfur trioxide (SO{sub 3}[g]). The presence of SO{sub 3}(g) strongly affects fly ash resistivity and, thus, ESP performance.

  15. Understanding Particle Defect Transport in an Ultra-Clean Sputter Coating Process

    SciTech Connect

    Walton, C; Kearney, P; Folta, J; Sweeney, D; Mirkarimi, P

    2003-03-24

    Low-defect mask blanks remain a key technical challenge to Extreme Ultraviolet Lithography (EUVL). The mask blank is ion-beam sputter-coated with an 81-layer Mo/Si multilayer stack for high reflectance at {lambda} = 13.4nm. The current mask coating process can achieve a median added defect level of 0.05 defects/cm{sup 2} (12 added defects 90nm or larger on a 200mm Si-wafer test substrate), but this must be reduced by about a factor of 10 to meet mask cost requirements for EUVL. To further reduce the particle defect level, we have studied pathways for particle transport, using test particles and particles native to the coating process, and combined the results into a computational model of particle transport in an ion-beam sputter system. At process pressure, gas drag is negligible for particles above 100nm, so particles travel ballistically until they hit a surface. Bounce from chamber walls allows particles to reach all surfaces in the chamber if they have initial velocities above {approx}100m/s. The ion beam has sufficient momentum to entrain slower particles and accelerate them toward the sputter target, where some can bounce to the substrate. The model shows preliminary agreement with experimental defect distributions on witness wafers at various positions within the coating chamber.

  16. Test rig and particulate deposit and cleaning evaluation processes using the same

    DOEpatents

    Schroder, Mark Stewart; Woodmansee, Donald Ernest; Beadie, Douglas Frank

    2002-01-01

    A rig and test program for determining the amount, if any, of contamination that will collect in the passages of a fluid flow system, such as a power plant fluid delivery system to equipment assemblies or sub-assemblies, and for establishing methods and processes for removing contamination therefrom. In the presently proposed embodiment, the rig and test programs are adapted in particular to utilize a high-pressure, high-volume water flush to remove contamination from substantially the entire fluid delivery system, both the quantity of contamination and as disposed or deposited within the system.

  17. Regeneration performance and carbon consumption of semi-coke and activated coke for SO₂ and NO removal.

    PubMed

    Ding, Song; Li, Yuran; Zhu, Tingyu; Guo, Yangyang

    2015-08-01

    To decrease the operating cost of flue gas purification technologies based on carbon-based materials, the adsorption and regeneration performance of low-price semi-coke and activated coke were compared for SO2 and NO removal in a simulated flue gas. The functional groups of the two adsorbents before and after regeneration were characterized by a Fourier transform infrared (FTIR) spectrometer, and were quantitatively assessed using temperature programmed desorption (TPD) coupled with FTIR and acid-base titration. The results show that semi-coke had higher adsorption capacity (16.2% for SO2 and 38.6% for NO) than activated coke because of its higher content of basic functional groups and lactones. After regeneration, the adsorption performance of semi-coke decreased because the number of active functional groups decreased and the micropores increased. Semi-coke had better regeneration performance than activated coke. Semi-coke had a larger SO2 recovery of 7.2% and smaller carbon consumption of 12% compared to activated coke. The semi-coke carbon-based adsorbent could be regenerated at lower temperatures to depress the carbon consumption, because the SO2 recovery was only reduced a small amount.

  18. Regeneration performance and carbon consumption of semi-coke and activated coke for SO₂ and NO removal.

    PubMed

    Ding, Song; Li, Yuran; Zhu, Tingyu; Guo, Yangyang

    2015-08-01

    To decrease the operating cost of flue gas purification technologies based on carbon-based materials, the adsorption and regeneration performance of low-price semi-coke and activated coke were compared for SO2 and NO removal in a simulated flue gas. The functional groups of the two adsorbents before and after regeneration were characterized by a Fourier transform infrared (FTIR) spectrometer, and were quantitatively assessed using temperature programmed desorption (TPD) coupled with FTIR and acid-base titration. The results show that semi-coke had higher adsorption capacity (16.2% for SO2 and 38.6% for NO) than activated coke because of its higher content of basic functional groups and lactones. After regeneration, the adsorption performance of semi-coke decreased because the number of active functional groups decreased and the micropores increased. Semi-coke had better regeneration performance than activated coke. Semi-coke had a larger SO2 recovery of 7.2% and smaller carbon consumption of 12% compared to activated coke. The semi-coke carbon-based adsorbent could be regenerated at lower temperatures to depress the carbon consumption, because the SO2 recovery was only reduced a small amount. PMID:26257344

  19. Clean combined-cycle SOFC power plant — cell modelling and process analysis

    NASA Astrophysics Data System (ADS)

    Riensche, E.; Achenbach, E.; Froning, D.; Haines, M. R.; Heidug, W. K.; Lokurlu, A.; von Andrian, S.

    The design principle of a specially adapted solid-oxide fuel cell power plant for the production of electricity from hydrocarbons without the emission of greenhouse gases is described. To achieve CO 2 separation in the exhaust stream, it is necessary to burn the unused fuel without directly mixing it with air, which would introduce nitrogen. Therefore, the spent fuel is passed over a bank of oxygen ion conducting tubes very similar in configuration to the electrochemical tubes in the main stack of the fuel cell. In such an SOFC system, pure CO 2 is produced without the need for a special CO 2 separation process. After liquefaction, CO 2 can be re-injected into an underground reservoir. A plant simulation model consists of four main parts, that is, turbo-expansion of natural gas, fuel cell stack, periphery of the stack, and CO 2 recompression. A tubular SOFC concept is preferred. The spent fuel leaving the cell tube bundle is burned with pure oxygen instead of air. The oxygen is separated from the air in an additional small tube bundle of oxygen separation tubes. In this process, mixing of CO 2 and N 2 is avoided, so that liquefaction of CO 2 becomes feasible. As a design tool, a computer model for tubular cells with an air feed tube has been developed based on an existing planar model. Plant simulation indicates the main contributors to power production (tubular SOFC, exhaust air expander) and power consumption (air compressor, oxygen separation).

  20. Biofilms of Enterococcus faecalis and Enterococcus faecium isolated from the processing of ricotta and the control of these pathogens through cleaning and sanitization procedures.

    PubMed

    da Silva Fernandes, Meg; Kabuki, Dirce Yorika; Kuaye, Arnaldo Yoshiteru

    2015-05-01

    The biofilm formation of Enterococcus faecalis and Enterococcus faecium isolated from the processing of ricotta on stainless steel coupons was evaluated, and the effect of cleaning and sanitization procedures in the control of these biofilms was determined. The formation of biofilms was observed while varying the incubation temperature (7, 25 and 39°C) and time (0, 1, 2, 4, 6 and 8 days). At 7°C, the counts of E. faecalis and E. faecium were below 2 log10 CFU/cm(2). For the temperatures of 25 and 39°C, after 1 day, the counts of E. faecalis and E. faecium were 5.75 and 6.07 log10 CFU/cm(2), respectively, which is characteristic of biofilm formation. The tested sanitation procedures a) acid-anionic tensioactive cleaning, b) anionic tensioactive cleaning+sanitizer and c) acid-anionic tensioactive cleaning+sanitizer were effective in removing the biofilms, reducing the counts to levels below 0.4 log10 CFU/cm(2). The sanitizer biguanide was the least effective, and peracetic acid was the most effective. These studies revealed the ability of enterococci to form biofilms and the importance of the cleaning step and the type of sanitizer used in sanitation processes for the effective removal of biofilms.

  1. Biofilms of Enterococcus faecalis and Enterococcus faecium isolated from the processing of ricotta and the control of these pathogens through cleaning and sanitization procedures.

    PubMed

    da Silva Fernandes, Meg; Kabuki, Dirce Yorika; Kuaye, Arnaldo Yoshiteru

    2015-05-01

    The biofilm formation of Enterococcus faecalis and Enterococcus faecium isolated from the processing of ricotta on stainless steel coupons was evaluated, and the effect of cleaning and sanitization procedures in the control of these biofilms was determined. The formation of biofilms was observed while varying the incubation temperature (7, 25 and 39°C) and time (0, 1, 2, 4, 6 and 8 days). At 7°C, the counts of E. faecalis and E. faecium were below 2 log10 CFU/cm(2). For the temperatures of 25 and 39°C, after 1 day, the counts of E. faecalis and E. faecium were 5.75 and 6.07 log10 CFU/cm(2), respectively, which is characteristic of biofilm formation. The tested sanitation procedures a) acid-anionic tensioactive cleaning, b) anionic tensioactive cleaning+sanitizer and c) acid-anionic tensioactive cleaning+sanitizer were effective in removing the biofilms, reducing the counts to levels below 0.4 log10 CFU/cm(2). The sanitizer biguanide was the least effective, and peracetic acid was the most effective. These studies revealed the ability of enterococci to form biofilms and the importance of the cleaning step and the type of sanitizer used in sanitation processes for the effective removal of biofilms. PMID:25702883

  2. Clean coal initiatives in Indiana

    USGS Publications Warehouse

    Bowen, B.H.; Irwin, M.W.; Sparrow, F.T.; Mastalerz, Maria; Yu, Z.; Kramer, R.A.

    2007-01-01

    Purpose - Indiana is listed among the top ten coal states in the USA and annually mines about 35 million short tons (million tons) of coal from the vast reserves of the US Midwest Illinois Coal Basin. The implementation and commercialization of clean coal technologies is important to the economy of the state and has a significant role in the state's energy plan for increasing the use of the state's natural resources. Coal is a substantial Indiana energy resource and also has stable and relatively low costs, compared with the increasing costs of other major fuels. This indigenous energy source enables the promotion of energy independence. The purpose of this paper is to outline the significance of clean coal projects for achieving this objective. Design/methodology/approach - The paper outlines the clean coal initiatives being taken in Indiana and the research carried out at the Indiana Center for Coal Technology Research. Findings - Clean coal power generation and coal for transportation fuels (coal-to-liquids - CTL) are two major topics being investigated in Indiana. Coking coal, data compilation of the bituminous coal qualities within the Indiana coal beds, reducing dependence on coal imports, and provision of an emissions free environment are important topics to state legislators. Originality/value - Lessons learnt from these projects will be of value to other states and countries.

  3. Coking rates in a laboratory pyrolysis furnace: Liquid petroleum feedstocks

    SciTech Connect

    Leftin, H.P.; Newsome, D.S.

    1987-05-01

    Integral rates of coking for 14 feedstocks (light naphtha to vacuum gas oil) and mixtures of these were determined in a laboratory pyrolysis furnace between 815 and 943/sup 0/C and between 70 and 340 ms. These can be ranked as severe coking (S.C) and low coking (L.C.) feedstocks and are characterized by production of filamentous and amorphous (encapsulating) coke, respectively. Admixture of a L.C. feedstock in greater than a critical minimum amount of a S.C. feedstock imparts a natural inhibition on the coking rate of the S.C. feedstock, so that the coking rate of the mixture mimics that of the L.C. component.

  4. The shell coal gasification process

    SciTech Connect

    Koenders, L.O.M.; Zuideveld, P.O.

    1995-12-01

    Future Integrated Coal Gasification Combined Cycle (ICGCC) power plants will have superior environmental performance and efficiency. The Shell Coal Gasification Process (SCGP) is a clean coal technology, which can convert a wide range of coals into clean syngas for high efficiency electricity generation in an ICGCC plant. SCGP flexibility has been demonstrated for high-rank bituminous coals to low rank lignites and petroleum coke, and the process is well suited for combined cycle power generation, resulting in efficiencies of 42 to 46% (LHV), depending on choice of coal and gas turbine efficiency. In the Netherlands, a 250 MWe coal gasification combined cycle plant based on Shell technology has been built by Demkolec, a development partnership of the Dutch Electricity Generating Board (N.V. Sep). The construction of the unit was completed end 1993 and is now followed by start-up and a 3 year demonstration period, after that the plant will be part of the Dutch electricity generating system.

  5. Predicting the amount of coke deposition on catalyst pellets through image analysis and soft computing

    NASA Astrophysics Data System (ADS)

    Zhang, Jingqiong; Zhang, Wenbiao; He, Yuting; Yan, Yong

    2016-11-01

    The amount of coke deposition on catalyst pellets is one of the most important indexes of catalytic property and service life. As a result, it is essential to measure this and analyze the active state of the catalysts during a continuous production process. This paper proposes a new method to predict the amount of coke deposition on catalyst pellets based on image analysis and soft computing. An image acquisition system consisting of a flatbed scanner and an opaque cover is used to obtain catalyst images. After imaging processing and feature extraction, twelve effective features are selected and two best feature sets are determined by the prediction tests. A neural network optimized by a particle swarm optimization algorithm is used to establish the prediction model of the coke amount based on various datasets. The root mean square error of the prediction values are all below 0.021 and the coefficient of determination R 2, for the model, are all above 78.71%. Therefore, a feasible, effective and precise method is demonstrated, which may be applied to realize the real-time measurement of coke deposition based on on-line sampling and fast image analysis.

  6. Water plasmas for the revalorisation of heavy oils and cokes from petroleum refining.

    PubMed

    Hueso, José L; Rico, Víctor J; Cotrino, José; Jiménez-Mateos, J M; González-Elipe, Agustín R

    2009-04-01

    This work investigates the possibility of using plasmas to treat high boiling point and viscous liquids (HBPVL) and cokes resulting as secondary streams from the refining of oil. For their revalorisation, the use of microwave (MW) induced plasmas of water is proposed, as an alternative to more conventional processes (i.e., catalysis, pyrolysis, combustion, etc.). As a main result, this type of energetic cold plasma facilitates the conversion at room temperature of the heavy aromatic oils and cokes into linear hydrocarbons and synthesis gas, commonly defined as syngas (CO + H2 gas mixture). The exposure of the coke to this plasma also facilitates the removal of the sulfur present in the samples and leads to the formation on their surface of a sort of carbon fibers and rods network and new porous structures. Besides, optical emission measurements have provided direct evidence of the intermediates resulting from the fragmentation of the heavy oils and cokes during their exposure to the water plasma. Furthermore, the analysis of the mass spectra patterns suggests a major easiness to break the aromatic bonds mainly contained in the heavy oils. Therefore, an innovative method for the conversion of low value residues from oil-refining processes is addressed.

  7. Toxicological assessment of green petroleum coke.

    PubMed

    McKee, Richard H; Herron, Deborah; Beatty, Patrick; Podhasky, Paula; Hoffman, Gary M; Swigert, James; Lee, Carol; Wong, Diana

    2014-01-01

    Green petroleum coke is primarily inorganic carbon with some entrained volatile hydrocarbon material. As part of the petroleum industry response to the high production volume challenge program, the potential for reproductive effects was assessed in a subchronic toxicity/reproductive toxicity screening test in rats (OECD 421). The repeated-dose portion of the study provided evidence for dust accumulation and inflammatory responses in rats exposed to 100 and 300 mg/m(3) but there were no effects at 30 mg/m(3). In the reproductive toxicity screen, the frequency of successful matings was reduced in the high exposure group (300 mg/m(3)) and was not significantly different from control values but was outside the historical experience of the laboratory. The postnatal observations (external macroscopic examination, body weight, and survival) did not indicate any treatment-related differences. Additional tests conducted to assess the potential hazards to aquatic (fish, invertebrates, and algae) and soil dwelling organisms (earthworms and vascular plants) showed few effects at the maximum loading rates of 1000 mg coke/L in aquatic studies and 1000 mg coke/kg soil in terrestrial studies. The only statistically significant finding was an inhibition of algal growth measured as either biomass or growth rate.

  8. Toxicological assessment of green petroleum coke.

    PubMed

    McKee, Richard H; Herron, Deborah; Beatty, Patrick; Podhasky, Paula; Hoffman, Gary M; Swigert, James; Lee, Carol; Wong, Diana

    2014-01-01

    Green petroleum coke is primarily inorganic carbon with some entrained volatile hydrocarbon material. As part of the petroleum industry response to the high production volume challenge program, the potential for reproductive effects was assessed in a subchronic toxicity/reproductive toxicity screening test in rats (OECD 421). The repeated-dose portion of the study provided evidence for dust accumulation and inflammatory responses in rats exposed to 100 and 300 mg/m(3) but there were no effects at 30 mg/m(3). In the reproductive toxicity screen, the frequency of successful matings was reduced in the high exposure group (300 mg/m(3)) and was not significantly different from control values but was outside the historical experience of the laboratory. The postnatal observations (external macroscopic examination, body weight, and survival) did not indicate any treatment-related differences. Additional tests conducted to assess the potential hazards to aquatic (fish, invertebrates, and algae) and soil dwelling organisms (earthworms and vascular plants) showed few effects at the maximum loading rates of 1000 mg coke/L in aquatic studies and 1000 mg coke/kg soil in terrestrial studies. The only statistically significant finding was an inhibition of algal growth measured as either biomass or growth rate. PMID:24179031

  9. AERIAL OVERVIEW, LOOKING WEST, WITH BEE HIVE COKE OVENS IN ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    AERIAL OVERVIEW, LOOKING WEST, WITH BEE HIVE COKE OVENS IN FORESTED OVERGROWTH (BOTTOM LEFT), COKE TAILINGS PILE (BOTTOM RIGHT THROUGH CENTER TOP LEFT), FORMER BIRMINGHAM SOUTHERN RAILWAY SHOPS BUILDING (TOP RIGHT). CONVICT CEMETERY IS JUST WEST OF THE TAILINGS PILE (TOP LEFT IN THIS PHOTOGRAPH). - Pratt Coal & Coke Company, Pratt Mines, Convict Cemetery, Bounded by First Street, Avenue G, Third Place & Birmingham Southern Railroad, Birmingham, Jefferson County, AL

  10. Clean Coal Technology Demonstration Program. Program update 1994

    SciTech Connect

    1995-04-01

    The Clean Coal Technology Demonstration Program (CCT Program) is a $7.14 billion cost-shared industry/government technology development effort. The program is to demonstrate a new generation of advanced coal-based technologies, with the most promising technologies being moved into the domestic and international marketplace. Clean coal technologies being demonstrated under the CCT program are creating the technology base that allows the nation to meet its energy and environmental goals efficiently and reliably. The fact that most of the demonstrations are being conducted at commercial scale, in actual user environments, and under conditions typical of commercial operations allows the potential of the technologies to be evaluated in their intended commercial applications. The technologies are categorized into four market sectors: advanced electric power generation systems; environmental control devices; coal processing equipment for clean fuels; and industrial technologies. Sections of this report describe the following: Role of the Program; Program implementation; Funding and costs; The road to commercial realization; Results from completed projects; Results and accomplishments from ongoing projects; and Project fact sheets. Projects include fluidized-bed combustion, integrated gasification combined-cycle power plants, advanced combustion and heat engines, nitrogen oxide control technologies, sulfur dioxide control technologies, combined SO{sub 2} and NO{sub x} technologies, coal preparation techniques, mild gasification, and indirect liquefaction. Industrial applications include injection systems for blast furnaces, coke oven gas cleaning systems, power generation from coal/ore reduction, a cyclone combustor with S, N, and ash control, cement kiln flue gas scrubber, and pulse combustion for steam coal gasification.

  11. Cleaning of Free Machining Brass

    SciTech Connect

    Shen, T

    2005-12-29

    We have investigated four brightening treatments proposed by two cleaning vendors for cleaning free machining brass. The experimental results showed that none of the proposed brightening treatments passed the swipe test. Thus, we maintain the recommendation of not using the brightening process in the cleaning of free machining brass for NIF application.

  12. Reducing power production costs by utilizing petroleum coke. Annual report

    SciTech Connect

    Galbreath, K.C.

    1998-07-01

    A Powder River Basin subbituminous coal from the North Antelope mine and a petroleum shot coke were received from Northern States Power Company (NSP) for testing the effects of parent fuel properties on coal-coke blend grindability and evaluating the utility of petroleum coke blending as a strategy for improving electrostatic precipitator (ESP) particulate collection efficiency. Petroleum cokes are generally harder than coals, as indicated by Hardgrove grindability tests. Therefore, the weaker coal component may concentrate in the finer size fractions during the pulverizing of coal-coke blends. The possibility of a coal-coke size fractionation effect is being investigated because it may adversely affect combustion performance, it may enhance ESP particulate collection efficiency. Petroleum cokes contain much higher concentrations of V relative to coals. Consequently, coke blending can significantly increase the V content of fly ash resulting from coal-coke combustion. Pentavalent vanadium oxide (V{sub 2}O{sub 5}) is a known catalyst for transforming gaseous sulfur dioxide (SO{sub 2}[g]) to gaseous sulfur trioxide (SO{sub 3}[g]). The presence of SO{sub 3}(g) strongly affects fly ash resistivity and, thus, ESP performance.

  13. Clean coal

    SciTech Connect

    Liang-Shih Fan; Fanxing Li

    2006-07-15

    The article describes the physics-based techniques that are helping in clean coal conversion processes. The major challenge is to find a cost- effective way to remove carbon dioxide from the flue gas of power plants. One industrially proven method is to dissolve CO{sub 2} in the solvent monoethanolamine (MEA) at a temperature of 38{sup o}C and then release it from the solvent in another unit when heated to 150{sup o}C. This produces CO{sub 2} ready for sequestration. Research is in progress with alternative solvents that require less energy. Another technique is to use enriched oxygen in place of air in the combustion process which produces CO{sub 2} ready for sequestration. A process that is more attractive from an energy management viewpoint is to gasify coal so that it is partially oxidized, producing a fuel while consuming significantly less oxygen. Several IGCC schemes are in operation which produce syngas for use as a feedstock, in addition to electricity and hydrogen. These schemes are costly as they require an air separation unit. Novel approaches to coal gasification based on 'membrane separation' or chemical looping could reduce the costs significantly while effectively capturing carbon dioxide. 1 ref., 2 figs., 1 photo.

  14. Polyaniline-Coated Carbon Nanotube Ultrafiltration Membranes: Enhanced Anodic Stability for In Situ Cleaning and Electro-Oxidation Processes.

    PubMed

    Duan, Wenyan; Ronen, Avner; Walker, Sharon; Jassby, David

    2016-08-31

    Electrically conducting membranes (ECMs) have been reported to be efficient in fouling prevention and destruction of aqueous chemical compounds. In the current study, highly conductive and anodically stable composite polyaniline-carbon nanotube (PANI-CNT) ultrafiltration (UF) ECMs were fabricated through a process of electropolymerization of aniline on a CNT substrate under acidic conditions. The resulting PANI-CNT UF ECMs were characterized by scanning electron microscopy, atomic force microscopy, a four-point conductivity probe, cyclic voltammetry, and contact angle goniometry. The utilization of the PANI-CNT material led to significant advantages, including: (1) increased electrical conductivity by nearly an order of magnitude; (2) increased surface hydrophilicity while not impacting membrane selectivity or permeability; and (3) greatly improved stability under anodic conditions. The membrane's anodic stability was evaluated in a pH-controlled aqueous environment under a wide range of anodic potentials using a three-electrode cell. Results indicate a significantly reduced degradation rate in comparison to a CNT-poly(vinyl alcohol) ECM under high anodic potentials. Fouling experiments conducted with bovine serum albumin demonstrated the capacity of the PANI-CNT ECMs for in situ oxidative cleaning, with membrane flux restored to its initial value under an applied potential of 3 V. Additionally, a model organic compound (methylene blue) was electrochemically transformed at high efficiency (90%) in a single pass through the anodically charged ECM. PMID:27525344

  15. Development of OTM Syngas Process and Testing of Syngas Derived Ultra-clean Fuels in Diesel Engines and Fuel Cells

    SciTech Connect

    E.T. Robinson; James P. Meagher; Prasad Apte; Xingun Gui; Tytus R. Bulicz; Siv Aasland; Charles Besecker; Jack Chen Bart A. van Hassel; Olga Polevaya; Rafey Khan; Piyush Pilaniwalla

    2002-12-31

    This topical report summarizes work accomplished for the Program from November 1, 2001 to December 31, 2002 in the following task areas: Task 1: Materials Development; Task 2: Composite Development; Task 4: Reactor Design and Process Optimization; Task 8: Fuels and Engine Testing; 8.1 International Diesel Engine Program; 8.2 Nuvera Fuel Cell Program; and Task 10: Program Management. Major progress has been made towards developing high temperature, high performance, robust, oxygen transport elements. In addition, a novel reactor design has been proposed that co-produces hydrogen, lowers cost and improves system operability. Fuel and engine testing is progressing well, but was delayed somewhat due to the hiatus in program funding in 2002. The Nuvera fuel cell portion of the program was completed on schedule and delivered promising results regarding low emission fuels for transportation fuel cells. The evaluation of ultra-clean diesel fuels continues in single cylinder (SCTE) and multiple cylinder (MCTE) test rigs at International Truck and Engine. FT diesel and a BP oxygenate showed significant emissions reductions in comparison to baseline petroleum diesel fuels. Overall through the end of 2002 the program remains under budget, but behind schedule in some areas.

  16. Electron-beam-induced deposition and post-treatment processes to locally generate clean titanium oxide nanostructures on Si(100).

    PubMed

    Schirmer, M; Walz, M-M; Vollnhals, F; Lukasczyk, T; Sandmann, A; Chen, C; Steinrück, H-P; Marbach, H

    2011-02-25

    We have investigated the lithographic generation of TiO(x) nanostructures on Si(100) via electron-beam-induced deposition (EBID) of titanium tetraisopropoxide (TTIP) in ultra-high vacuum (UHV) by scanning electron microscopy (SEM) and local Auger electron spectroscopy (AES). In addition, the fabricated nanostructures were also characterized ex situ via atomic force microscopy (AFM) under ambient conditions. In EBID, a highly focused electron beam is used to locally decompose precursor molecules and thereby to generate a deposit. A drawback of this nanofabrication technique is the unintended deposition of material in the vicinity of the impact position of the primary electron beam due to so-called proximity effects. Herein, we present a post-treatment procedure to deplete the unintended deposits by moderate sputtering after the deposition process. Moreover, we were able to observe the formation of pure titanium oxide nanocrystals (<100 nm) in situ upon heating the sample in a well-defined oxygen atmosphere. While the nanocrystal growth for the as-deposited structures also occurs in the surroundings of the irradiated area due to proximity effects, it is limited to the pre-defined regions, if the sample was sputtered before heating the sample under oxygen atmosphere. The described two-step post-treatment procedure after EBID presents a new pathway for the fabrication of clean localized nanostructures. PMID:21242619

  17. Electron-beam-induced deposition and post-treatment processes to locally generate clean titanium oxide nanostructures on Si(100)

    NASA Astrophysics Data System (ADS)

    Schirmer, M.; Walz, M.-M.; Vollnhals, F.; Lukasczyk, T.; Sandmann, A.; Chen, C.; Steinrück, H.-P.; Marbach, H.

    2011-02-01

    We have investigated the lithographic generation of TiOx nanostructures on Si(100) via electron-beam-induced deposition (EBID) of titanium tetraisopropoxide (TTIP) in ultra-high vacuum (UHV) by scanning electron microscopy (SEM) and local Auger electron spectroscopy (AES). In addition, the fabricated nanostructures were also characterized ex situ via atomic force microscopy (AFM) under ambient conditions. In EBID, a highly focused electron beam is used to locally decompose precursor molecules and thereby to generate a deposit. A drawback of this nanofabrication technique is the unintended deposition of material in the vicinity of the impact position of the primary electron beam due to so-called proximity effects. Herein, we present a post-treatment procedure to deplete the unintended deposits by moderate sputtering after the deposition process. Moreover, we were able to observe the formation of pure titanium oxide nanocrystals (<100 nm) in situ upon heating the sample in a well-defined oxygen atmosphere. While the nanocrystal growth for the as-deposited structures also occurs in the surroundings of the irradiated area due to proximity effects, it is limited to the pre-defined regions, if the sample was sputtered before heating the sample under oxygen atmosphere. The described two-step post-treatment procedure after EBID presents a new pathway for the fabrication of clean localized nanostructures.

  18. Polyaniline-Coated Carbon Nanotube Ultrafiltration Membranes: Enhanced Anodic Stability for In Situ Cleaning and Electro-Oxidation Processes.

    PubMed

    Duan, Wenyan; Ronen, Avner; Walker, Sharon; Jassby, David

    2016-08-31

    Electrically conducting membranes (ECMs) have been reported to be efficient in fouling prevention and destruction of aqueous chemical compounds. In the current study, highly conductive and anodically stable composite polyaniline-carbon nanotube (PANI-CNT) ultrafiltration (UF) ECMs were fabricated through a process of electropolymerization of aniline on a CNT substrate under acidic conditions. The resulting PANI-CNT UF ECMs were characterized by scanning electron microscopy, atomic force microscopy, a four-point conductivity probe, cyclic voltammetry, and contact angle goniometry. The utilization of the PANI-CNT material led to significant advantages, including: (1) increased electrical conductivity by nearly an order of magnitude; (2) increased surface hydrophilicity while not impacting membrane selectivity or permeability; and (3) greatly improved stability under anodic conditions. The membrane's anodic stability was evaluated in a pH-controlled aqueous environment under a wide range of anodic potentials using a three-electrode cell. Results indicate a significantly reduced degradation rate in comparison to a CNT-poly(vinyl alcohol) ECM under high anodic potentials. Fouling experiments conducted with bovine serum albumin demonstrated the capacity of the PANI-CNT ECMs for in situ oxidative cleaning, with membrane flux restored to its initial value under an applied potential of 3 V. Additionally, a model organic compound (methylene blue) was electrochemically transformed at high efficiency (90%) in a single pass through the anodically charged ECM.

  19. Reduction in toxicity of coking wastewater to aquatic organisms by vertical tubular biological reactor.

    PubMed

    Zhou, Siyun; Watanabe, Haruna; Wei, Chang; Wang, Dongzhou; Zhou, Jiti; Tatarazako, Norihisa; Masunaga, Shigeki; Zhang, Ying

    2015-05-01

    We conducted a battery of toxicity tests using photo bacterium, algae, crustacean and fish to evaluate acute toxicity profile of coking wastewater, and to evaluate the performance of a novel wastewater treatment process, vertical tubular biological reactor (VTBR), in the removal of toxicity and certain chemical pollutants. A laboratory scale VTBR system was set up to treat industrial coking wastewater, and investigated both chemicals removal efficiency and acute bio-toxicity to aquatic organisms. The results showed that chemical oxygen demand (COD) and phenol reductions by VTBR were approximately 93% and 100%, respectively. VTBR also reduced the acute toxicity of coking wastewater significantly: Toxicity Unit (TU) decreased from 21.2 to 0.4 for Photobacterium phosphoreum, from 9.5 to 0.6 for Isochrysis galbana, from 31.9 to 1.3 for Daphnia magna, and from 30.0 to nearly 0 for Danio rerio. VTBR is an efficient treatment method for the removal of chemical pollutants and acute bio-toxicity from coking wastewater.

  20. The behaviors and fate of polycyclic aromatic hydrocarbons (PAHs) in a coking wastewater treatment plant.

    PubMed

    Zhang, Wanhui; Wei, Chaohai; Chai, Xinsheng; He, Jingying; Cai, Ying; Ren, Man; Yan, Bo; Peng, Pingan; Fu, Jiamo

    2012-06-01

    The occurrence, behaviors and fate of 18 PAHs were investigated in a coking wastewater treatment plant in Songshan coking plant, located in Shaoguan, Guangdong Province of China. It was found that the target compounds occurred widely in raw coking wastewater, treated effluent, sludge and gas samples. In raw coking wastewater, high molecular weight (MW) PAHs were the dominant compounds, while 3-6 ring PAHs predominated in the final effluent. The dominant compounds in gas samples were phenathrene, fluoranthene and pyrene, while they were fluoranthene, pyrene, chrysene and benzo[k]fluoranthene for sludge. The process achieved over 97% removal for all the PAHs, 47-92% of eliminations of these target compounds in liquid phase were achieved in biological stage. Different behaviors of PAHs were observed in the primary tank, anaerobic tank, aerobic tank, hydrolytic tank and coagulation tank units, while heavier and lower ones were mainly removed in anaerobic tank and aerobic tanks, respectively. Regarding the fate of PAHs, calculated fractions of mass losses for low MW PAHs due to transformation and adsorption to sludge accounted for 15-50% and 24-49%, respectively, while the rest was less than 1%. For high MW PAHs, the mass losses were mainly due to adsorption to sludge and separation with tar (contributing 56-76% and 22-39%, respectively), and the removal through transformation was less. PMID:22464861

  1. Effect of a new regeneration process by adsorption-coagulation and flocculation on the physicochemical properties and the detergent efficiency of regenerated cleaning solutions.

    PubMed

    Blel, Walid; Dif, Mehdi; Sire, Olivier

    2015-05-15

    Reprocessing soiled cleaning-in-place (CIP) solutions has large economic and environmental costs, and it would be cheaper and greener to recycle them. In food industries, recycling of CIP solutions requires a suitable green process engineered to take into account the extreme physicochemical conditions of cleaning while not altering the process efficiency. To this end, an innovative treatment process combining adsorption-coagulation with flocculation was tested on multiple recycling of acid and basic cleaning solutions. In-depth analysis of time-course evolutions was carried out in the physicochemical properties (concentration, surface tension, viscosity, COD, total nitrogen) of these solutions over the course of successive regenerations. Cleaning and disinfection efficiencies were assessed based on both microbiological analyses and organic matter detachment and solubilization from fouled stainless steel surfaces. Microbiological analyses using a resistant bacterial strain (Bacillus subtilis spores) highlighted that solutions regenerated up to 20 times maintained the same bactericidal efficiency as de novo NaOH solutions. The cleanability of stainless steel surfaces showed that regenerated solutions allow better surface wettability, which goes to explain the improved detachment and solubilization found on different types of organic and inorganic fouling.

  2. Status of the Shanghai Coking and Chemical Company`s U-GAS coal gasification plant

    SciTech Connect

    Bryan, B.G.; Hoppe, J.A.

    1998-12-31

    The World`s demand for energy is expected to double in the next twenty-five years. The energy mix for the next century is expected to remain strongly dependent on fossil fuels. With large worldwide coal reserves, coal will continue to play a major role in the World`s energy mix for the foreseeable future. Its use for power generation is expected to expand significantly. It is therefore very important that this coal be used in an efficient, environmentally clean, and economic manner. The Institute of Gas Technology`s U-GAS gasification process is an advanced gasification technology that can meet such a challenge. This paper describes the U-GAS coal gasification technology being used by Shanghai Coking and Chemical Corporation in their chemical facility in Shanghai, China. As part of Shanghai`s Trigeneration (Trigen) coal gasification project, seven of eight available U-GAS gasifiers have been placed in service since the plant began operation in December 1994. These gasifiers are the first commercial-scale U-GAS gasifiers to be installed anywhere in the world. Over 80 performance and production runs have now been logged over the last three and a half years of operation. From the early days of only several hours of continuous operation to today`s over 3,100 hours, significant improvements in plant performance and reliability have been achieved. Modifications and design improvements to the various plant sections are discussed, along with the resulting improvements in gasifier availability and coal conversion efficiency. Despite a strong start in China, the U-GAS technology will require an ongoing development and improvement program to realize widespread commercial deployment in China and other markets. A recently initiated DOE-sponsored program addressing key factors in commercial viability and market definition for U-GAS in China is discussed.

  3. CALDERON COKEMAKING PROCESS/DEMONSTRATION PROJECT

    SciTech Connect

    Albert Calderon

    1998-12-23

    This project deals with the demonstration of a coking process using proprietary technology of Calderon, with the following objectives geared to facilitate commercialization: (1) making coke of such quality as to be suitable for use in hard-driving, large blast furnaces; (2) providing proof that such process is continuous and environmentally closed to prevent emissions; (3) demonstrating that high-coking-pressure (non-traditional) coal blends which cannot be safely charged into conventional by-product coke ovens can be used in the Calderon process; and (4) demonstrating that coke can be produced economically, at a level competitive with coke imports. The activities of the past quarter were focused on the following: Conducting bench-scale tests to produce coke and acceptable tar from the process to satisfy Koppers, a prospective stakeholder; Consolidation of the project team players to execute the full size commercial cokemaking reactor demonstration; and Progress made in advancing the design of the full size commercial cokemaking reactor.

  4. PLUTONIUM CLEANING PROCESS

    DOEpatents

    Kolodney, M.

    1959-12-01

    A method is described for rapidly removing iron, nickel, and zinc coatings from plutonium objects while simultaneously rendering the plutonium object passive. The method consists of immersing the coated plutonium object in an aqueous acid solution containing a substantial concentration of nitrate ions, such as fuming nitric acid.

  5. Characterization of flue gas cleaning residues from European solid waste incinerators: assessment of various Ca-based sorbent processes.

    PubMed

    Bodénan, F; Deniard, Ph

    2003-05-01

    For the first time, a set of samples of European flue gas cleaning residues, mainly from the incineration of municipal solid waste (MSW), has undergone a mineralogical study. The residues are the result of the neutralization of acid flue gases by lime, the predominant method adopted in Europe, using dry and semi-dry washing processes. The study protocol combines physico-chemical analytical techniques (XRD, FTIR, DSC/TGA) and global chemical analysis enabling identification of the chemical composition of the main constituents, particularly chlorinated Ca-based phases, as well as establishment of modal distributions of the represented phases, both crystalline and amorphous. The samples are slightly hydrated and values vary for trapped Cl, S and even CO(2). The main crystalline phases are NaCl, KCl, CaSO(4), CaCO(3), Ca(OH)(2) and calcium hydroxychloride CaOHCl. CaOHCl is the main chlorine phase, regardless of the treatment process, filtration mode, and specific surface of the Ca-based sorbent. This phase develops during neutralization of HCl by excess lime present according to the reaction Ca(OH)(2)+HCl-->CaOHCl+H(2)O, to the detriment of a complete yield involving the two lime OH groups with formation of CaCl(2).2H(2)O. In addition, it seems that gas temperatures above 150 degrees C increase competition between lime-based neutralization of HCl, SO(2) acid flue gases and CO(2) trapping, thus reducing washing efficiency. PMID:12597999

  6. Dry purification of aspirational air in coke-sorting systems with wet slaking of coke

    SciTech Connect

    T.F. Trembach; A.G. Klimenko

    2009-07-15

    Coke transportation after wet slaking is accompanied by the release of dust in the production building and in the surrounding atmosphere. Wet methods are traditionally used to purify very humid air. Giprokoks has developed designs for highly efficient dry dust-removal methods in such conditions.

  7. CALDERON COKEMAKING PROCESS/DEMONSTRATION PROJECT

    SciTech Connect

    Albert Calderon

    1999-09-22

    This project deals with the demonstration of a coking process using proprietary technology of Calderon, with the following objectives geared to facilitate commercialization: (1) making coke of such quality as to be suitable for use in hard-driving, large blast furnaces; (2) providing proof that such process is continuous and environmentally closed to prevent emissions; (3) demonstrating that high-coking-pressure (non-traditional) coal blends which cannot be safely charged into conventional by-product coke ovens can be used in the Calderon process; (4) conducting a blast furnace test to demonstrate the compatibility of the coke produced; and (5) demonstrating that coke can be produced economically, at a level competitive with coke imports. The activities of the past quarter were focused on the following: Detailed workings of the team; Proposal to FETC for Phase II; Permitting and Environmental Work; and Engineering Progress.

  8. CALDERON COKEMAKING PROCESS/DEMONSTRATION PROJECT

    SciTech Connect

    Albert Calderon

    1999-06-23

    This project deals with the demonstration of a coking process using proprietary technology of Calderon, with the following objectives geared to facilitate commercialization: (1) making coke of such quality as to be suitable for use in hard-driving, large blast furnaces; (2) providing proof that such process is continuous and environmentally closed to prevent emissions; (3) demonstrating that high-coking-pressure (non-traditional) coal blends which cannot be safely charged into conventional by-product coke ovens can be used in the Calderon process; (4) conducting a blast furnace test to demonstrate the compatibility of the coke produced; and (5) demonstrating that coke can be produced economically, at a level competitive with coke imports. The activities of the past quarter were focused on the following: Detailed studies of LTV's site for the installation of the commercial Demonstration Unit with site specific layouts; Environmental Work; Firm commitments for funding from the private sector; and Federal funding to complement the private contribution.

  9. Effects of preheating and highly heat-conductive brick on coke quality

    SciTech Connect

    Fukuda, K.; Arima, T.

    1995-12-31

    In replacing the coke ovens available currently, the introduction of a combined technique of a preheated coal charging method (preheating temperature:175 C) and the use of highly heat-conductive brick is under examination for raising the productivity of coke ovens. With such background, a study of the effects of this combined technique on the coke quality, especially the coke size was conducted. The experimental results revealed that the primary size of coke produced by the combined technique is noticeably larger than that of the coke made from wet coal and after five revolutions of drum (equivalent to mechanical impact given at a time of dropping from coke oven chamber to wharf), the coke size reduces even compared with an ordinary coke. This may be due to the fact that the coke produced by the combined technique includes a lot of fissures inside the coke lump.

  10. Comparison of the tribological properties of fluorinated cokes and graphites

    NASA Technical Reports Server (NTRS)

    Fusaro, Robert L.

    1988-01-01

    The friction, wear, endurance life, and surface morphology of rubbed (burnished) fluorinated graphite and fluorinated coke materials were studied. Two different coke powders, a graphitic carbon powder, and a graphite powder were fluorinated and then tribologically investigated. In addition, one of the coke powders was reduced in size before fluorinating to evaluate the effect of a finer particle size on the tribological properties. For comparison, graphite and coke powders which were not fluorinated were also tribologically evaluated. Elemental analysis by emission spectroscopy was performed on each sample to determine the impurity content and X-ray diffraction analysis was performed to determine the crystallinity. Coke was found to have very little lubricating ability, but fluorinated coke did possess good lubricating properties. However, the fluorinated graphite and fluorinated graphitic carbon (which gave equivalent results) gave superior results to those obtained with the fluorinated cokes. No tribological benefit was found for using small versus a larger particle size of coke, at least when evaluated as a rubbed film.

  11. Comparison of the tribological properties of fluorinated cokes and graphites

    NASA Technical Reports Server (NTRS)

    Fusaro, Robert L.

    1987-01-01

    The friction, wear, endurance life, and surface morphology of rubbed (burnished) fluorinated graphite and fluorinated coke materials were studied. Two different coke powders, a graphitic carbon powder, and a graphite powder were fluorinated and then tribologically investigated. In addition, one of the coke powders was reduced in size before fluorinating to evaluate the effect of a finer particle size on the tribological properties. For comparison, graphite and coke powders which were not fluorinated were also tribologically evaluated. Elemental analysis by emission spectroscopy was performed on each sample to determine the impurity content and X-ray diffraction analysis was performed to determine the crystallinity. Coke was found to have very little lubricating ability, but fluorinated coke did possess good lubricating properties. However, the fluorinated graphite and fluorinated graphitic carbon (which gave equivalent results) gave superior results to those obtained with the fluorinated cokes. No tribological benefit was found for using small versus a larger particle size of coke, at least when evaluated as a rubbed film.

  12. "Fishing" of heteropolyacids into carbonaceous seine via coking.

    PubMed

    Sushkevich, Vitaly L; Ivanova, Irina I; Lancelot, Christine; Moldovan, Simona; Ersen, Ovidiu; Ordomsky, Vitaly V

    2015-12-14

    The carbon encapsulated tungstophosphoric acid was synthesized by the controlled coking during gas phase reaction of formaldehyde with isobutene. The as-made material showed unique stability toward leaching in the aqueous phase due to localization of HPA clusters inside the porous coke matrix with high activity in the esterification reaction. PMID:26451706

  13. A Real-Time Mathematical Model for the Two-Dimensional Temperature Field of Petroleum Coke Calcination in Vertical Shaft Calciner

    NASA Astrophysics Data System (ADS)

    Xiao, Jin; Huang, Jindi; Zhong, Qifan; Li, Fachuang; Zhang, Hongliang; Li, Jie

    2016-08-01

    A real-time mathematical model for the two-dimensional temperature field of petroleum coke calcination in vertical shaft calciner was developed based on computational fluid dynamics. In the modeling process, the petroleum coke discharging process was described by the solid viscous flow, the dynamic heat flux boundary condition was adopted to specify the heat transfer between the flue wall and the gas in the flue, and the Arrhenius equation was used to characterize the pyrolysis process of petroleum coke. The model was validated with both measurement data and data from the literature. The effects of discharge rate per pot, volatile content of green coke, and excess air coefficient on the temperature field of the vertical shaft calciner were investigated with the use of the developed model. The following reasonable operating conditions were obtained: the discharge rate per pot should be less than 90 kg/h, the volatile content of green coke should be in the range of 9-11%, and the excess air coefficient should be in the range of 1.10-1.20. In this work, the governing equations were discretized by using the finite volume method, and the discrete linear equations were solved by using sparse matrix package UMFPACK. The model calculating process takes about less than 15 s. Therefore, the model is beneficial in realizing real-time online temperature detection of petroleum coke calcination in a vertical shaft calciner.

  14. A Real-Time Mathematical Model for the Two-Dimensional Temperature Field of Petroleum Coke Calcination in Vertical Shaft Calciner

    NASA Astrophysics Data System (ADS)

    Xiao, Jin; Huang, Jindi; Zhong, Qifan; Li, Fachuang; Zhang, Hongliang; Li, Jie

    2016-02-01

    A real-time mathematical model for the two-dimensional temperature field of petroleum coke calcination in vertical shaft calciner was developed based on computational fluid dynamics. In the modeling process, the petroleum coke discharging process was described by the solid viscous flow, the dynamic heat flux boundary condition was adopted to specify the heat transfer between the flue wall and the gas in the flue, and the Arrhenius equation was used to characterize the pyrolysis process of petroleum coke. The model was validated with both measurement data and data from the literature. The effects of discharge rate per pot, volatile content of green coke, and excess air coefficient on the temperature field of the vertical shaft calciner were investigated with the use of the developed model. The following reasonable operating conditions were obtained: the discharge rate per pot should be less than 90 kg/h, the volatile content of green coke should be in the range of 9-11%, and the excess air coefficient should be in the range of 1.10-1.20. In this work, the governing equations were discretized by using the finite volume method, and the discrete linear equations were solved by using sparse matrix package UMFPACK. The model calculating process takes about less than 15 s. Therefore, the model is beneficial in realizing real-time online temperature detection of petroleum coke calcination in a vertical shaft calciner.

  15. Supercritical fluids cleaning

    SciTech Connect

    Butner, S.; Hjeresen, D.; Silva, L.; Spall, D.; Stephenson, R.

    1991-01-01

    This paper discusses a proposed multi-party research and development program which seeks to develop supercritical fluid cleaning technology as an alternative to existing solvent cleaning applications. While SCF extraction technology has been in commercial use for several years, the use of these fluids as cleaning agents poses several new technical challenges. Problems inherent in the commercialization of SCF technology include: the cleaning efficacy and compatibility of supercritical working fluids with the parts to be cleaned must be assessed for a variety of materials and components; process parameters and equipment design Have been optimized for extractive applications and must be reconsidered for application to cleaning; and co-solvents and entrainers must be identified to facilitate the removal of polar inorganic and organic contaminants, which are often not well solvated in supercritical systems. The proposed research and development program would address these issues and lead to the development and commercialization of viable SCF-based technology for precision cleaning applications. This paper provides the technical background, program scope, and delineates the responsibilities of each principal participant in the program.

  16. Mechanisms of laser cleaning

    NASA Astrophysics Data System (ADS)

    Watkins, Kenneth G.

    2000-02-01

    Laser cleaning is growing in importance with the introduction of the Montreal protocol which proposes the long term reduction on environmental and public health grounds in the use of organic solvents such as CFCs that are normally used in industrial cleaning. There is also significant interest in laser cleaning in the conservation of sculptures, paintings and museum objects where the process offers advantages in terms of time saving and the enhancement of the ability to conserve certain artefacts. To date there has been insufficient consideration of the mechanisms involved in laser cleaning and how their understanding could lead to improved control and efficiency of the laser cleaning process. This paper considers an overview of the processes involved and their relevance in the different cleaning situations encountered in practice, mainly in terms of the application short pulse length lasers. The mechanisms to be considered include, (1) photon pressure, (2) selective vaporization, (3) shock waves produced by rapid heating and cooling, (4) evaporation pressure, (5) plasma detonation (spallation), (6) ablation.

  17. Ultrasonic cleaning: Fundamental theory and application

    NASA Technical Reports Server (NTRS)

    Fuchs, F. John

    1995-01-01

    This presentation describes: the theory of ultrasonics, cavitation and implosion; the importance and application of ultrasonics in precision cleaning; explanations of ultrasonic cleaning equipment options and their application; process parameters for ultrasonic cleaning; and proper operation of ultrasonic cleaning equipment to achieve maximum results.

  18. 40 CFR 63.305 - Alternative standards for coke oven doors equipped with sheds.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 40 Protection of Environment 10 2013-07-01 2013-07-01 false Alternative standards for coke oven... SOURCE CATEGORIES National Emission Standards for Coke Oven Batteries § 63.305 Alternative standards for coke oven doors equipped with sheds. (a) The owner or operator of a new or existing coke oven...

  19. 40 CFR 63.305 - Alternative standards for coke oven doors equipped with sheds.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 40 Protection of Environment 10 2012-07-01 2012-07-01 false Alternative standards for coke oven... SOURCE CATEGORIES National Emission Standards for Coke Oven Batteries § 63.305 Alternative standards for coke oven doors equipped with sheds. (a) The owner or operator of a new or existing coke oven...

  20. Coke Formation in a Zeolite Crystal During the Methanol-to-Hydrocarbons Reaction as Studied with Atom Probe Tomography.

    PubMed

    Schmidt, Joel E; Poplawsky, Jonathan D; Mazumder, Baishakhi; Attila, Özgün; Fu, Donglong; de Winter, D A Matthijs; Meirer, Florian; Bare, Simon R; Weckhuysen, Bert M

    2016-09-01

    Understanding the formation of carbon deposits in zeolites is vital to developing new, superior materials for various applications, including oil and gas conversion processes. Herein, atom probe tomography (APT) has been used to spatially resolve the 3D compositional changes at the sub-nm length scale in a single zeolite ZSM-5 crystal, which has been partially deactivated by the methanol-to-hydrocarbons reaction using (13) C-labeled methanol. The results reveal the formation of coke in agglomerates that span length scales from tens of nanometers to atomic clusters with a median size of 30-60 (13) C atoms. These clusters correlate with local increases in Brønsted acid site density, demonstrating that the formation of the first deactivating coke precursor molecules occurs in nanoscopic regions enriched in aluminum. This nanoscale correlation underscores the importance of carefully engineering materials to suppress detrimental coke formation.

  1. Coke formation in a zeolite crystal during the methanol-to-hydrocarbons reaction as studied with atom probe tomography

    DOE PAGESBeta

    Schmidt, Joel E.; Poplawsky, Jonathan D.; Mazumder, Baishakhi; Attila, Özgün; Fu, Donglong; de Winter, D. A. Matthijs; Meirer, Florian; Bare, Simon R.; Weckhuysen, Bert M.

    2016-08-03

    Understanding the formation of carbon deposits in zeolites is vital to developing new, superior materials for various applications, including oil and gas conversion processes. Herein, atom probe tomography (APT) has been used to spatially resolve the 3D compositional changes at the sub-nm length scale in a single zeolite ZSM-5 crystal, which has been partially deactivated by the methanol-to-hydrocarbons reaction using 13C-labeled methanol. The results reveal the formation of coke in agglomerates that span length scales from tens of nanometers to atomic clusters with a median size of 30–60 13C atoms. These clusters correlate with local increases in Brønsted acid sitemore » density, demonstrating that the formation of the first deactivating coke precursor molecules occurs in nanoscopic regions enriched in aluminum. Here, this nanoscale correlation underscores the importance of carefully engineering materials to suppress detrimental coke formation.« less

  2. Coke Formation in a Zeolite Crystal During the Methanol-to-Hydrocarbons Reaction as Studied with Atom Probe Tomography.

    PubMed

    Schmidt, Joel E; Poplawsky, Jonathan D; Mazumder, Baishakhi; Attila, Özgün; Fu, Donglong; de Winter, D A Matthijs; Meirer, Florian; Bare, Simon R; Weckhuysen, Bert M

    2016-09-01

    Understanding the formation of carbon deposits in zeolites is vital to developing new, superior materials for various applications, including oil and gas conversion processes. Herein, atom probe tomography (APT) has been used to spatially resolve the 3D compositional changes at the sub-nm length scale in a single zeolite ZSM-5 crystal, which has been partially deactivated by the methanol-to-hydrocarbons reaction using (13) C-labeled methanol. The results reveal the formation of coke in agglomerates that span length scales from tens of nanometers to atomic clusters with a median size of 30-60 (13) C atoms. These clusters correlate with local increases in Brønsted acid site density, demonstrating that the formation of the first deactivating coke precursor molecules occurs in nanoscopic regions enriched in aluminum. This nanoscale correlation underscores the importance of carefully engineering materials to suppress detrimental coke formation. PMID:27485276

  3. Clean catch urine sample

    MedlinePlus

    Urine culture - clean catch; Urinalysis - clean catch; Clean catch urine specimen; Urine collection - clean catch ... lips" (labia). You may be given a special clean-catch kit that contains sterile wipes. Sit on ...

  4. Precipitation of jarosite-type double salts from spent acid solutions from a chemical coal cleaning process

    SciTech Connect

    Norton, G.

    1990-09-21

    The precipitation of jarosite compounds to remove Na, K, Fe, and SO{sub 4}{sup 2{minus}} impurities from spent acid solutions from a chemical coal cleaning process was studied. Simple heating of model solutions containing Fe{sub 2}(SO{sub 4}){sub 3}, Na{sub 2}SO{sub 4}, and K{sub 2}SO{sub 4} caused jarosite (KFe{sub 3}(SO{sub 4}){sub 2}(OH){sub 6}) to form preferentially to natrojarosite (NaFe{sub 3}(SO{sub 4}){sub 2}(OH){sub 6}). Virtually all of the K, about 90% of the Fe, and about 30% of the SO{sub 4}{sup 2{minus}} could be precipitated from those solutions at 95{degree}C, while little or no Na was removed. However, simple heating of model solutions containing only Fe{sub 2}(SO{sub 4}){sub 3} and Na{sub 2}SO{sub 4} up to 95{degree}C for {le}12 hours produced low yields of jarosite compounds, and the Fe concentration in the solution had to be increased to avoid the formation of undesirable Fe compounds. Precipitate yields could be increased dramatically in model solutions of Na{sub 2}SO{sub 4}/Fe{sub 2}(SO{sub 4}){sub 3} containing excess Fe by using either CaCO{sub 3}, Ca(OH){sub 2}, or ZnO to neutralize H{sub 2}SO{sub 4} released during hydrolysis of the Fe{sub 2}(SO{sub 4}){sub 3} and during the precipitation reactions. Results obtained from the studies with model solutions were applied to spent acids produced during laboratory countercurrent washing of coal which had been leached with a molten NaOH/KOH mixture. Results indicated that jarosite compounds can be precipitated effectively from spent acid solutions by heating for 6 hours at 80{degree}C while maintaining a pH of about 1.5 using CaCO{sub 3}.

  5. Coke mineral transformations in the experimental blast furnace

    SciTech Connect

    Kelli Kazuberns; Sushil Gupta; Mihaela Grigore; David French; Richard Sakurovs; Mats Hallin; Bo Lindblom; Veena Sahajwalla

    2008-09-15

    Blast furnace efficiency may be improved by optimizing coke reactivity. Some but not all forms of mineral matter in the coke modify its reactivity, but changes in mineral matter that occur within coke while in the blast furnace have not been fully quantified. To determine changes in mineral matter forms in the blast furnace, coke samples from a dissection study in the LKAB experimental blast furnace (EBF) were characterized using SEM/EDS analysis, EPMA (microprobe), and low-temperature ashing/quantitative XRD analysis. Variations in alkali concentration, particularly potassium, dominated the compositional changes. At high concentrations of potassium, the mineral matter was largely potassium-bearing but even more potassium was diffused throughout the coke and not associated with mineral matter. There was little difference in potassium concentration between the core and surface of the coke pieces, suggesting that potassium diffused rapidly through the whole coke. Iron, calcium, silicon, and aluminum concentrations were relatively constant in comparison, although the mineralogy of all elements changed significantly with changing temperature. 23 refs., 20 figs., 9 tabs.

  6. Electrochemical and structural studies of petroleum coke in carbonate-based electrolytes

    SciTech Connect

    Jean, M.; Desnoyer, C.; Tranchant, A.; Messina, R.

    1995-07-01

    The behavior of petroleum coke (Conoco) was examined in a propylene carbonate/ethylene carbonate/dimethylcarbonate (1/1/3 volume) mixture with LiCF{sub 3}SO{sub 3} as the lithium salt. The thermodynamics and the kinetics of the lithium intercalation/deintercalation processes in the carbon matrix were investigated by galvanostatic curves and by cyclic voltammetry. X-ray measurements were also done.

  7. The impact of different cleaning processes on the laser damage threshold of antireflection coatings for Z-Backlighter optics at Sandia National Laboratories

    NASA Astrophysics Data System (ADS)

    Field, Ella; Bellum, John; Kletecka, Damon

    2014-09-01

    The Z-Backlighter lasers at Sandia National Laboratories are kilojoule class, pulsed systems operating with ns pulse lengths at 527 nm and ns and sub-ps pulse lengths at 1054 nm (www.z-beamlet.sandia.gov), and are linked to the most powerful and energetic x-ray source in the world, the Z-Accelerator (http://www.sandia.gov/z-machine/). An important Z-Backlighter optic is a flat, fused silica optic measuring 32.5 cm × 32.5 cm × 1 cm with an antireflection (AR) coating on both sides. It is used as a debris shield to protect other Z-Backlighter laser optics from high-velocity particles released by the experiments conducted in the Z-Accelerator. Each experiment conducted in the Z-Accelerator releases enough debris to cloud the surface of a debris shield, which means that a debris shield cannot be used for more than one experiment. Every year, the large optics coating facility [1] at Sandia provides AR coatings for approximately 50 debris shields, in addition to AR coatings for numerous other meter-class Z-Backlighter lenses and windows. As with all Z-Backlighter optical coatings, these AR coatings must have a high laser-induced damage threshold (LIDT) in order to withstand the powerful Z-Backlighter laser fluences. Achieving a good LIDT depends not only on the coating deposition processes but also on the polishing and cleaning processes used to prepare the coated and uncoated surfaces [2]. We spend a lot of time, both before and after the coatings have been deposited, manually cleaning the optics, including the debris shields, even though they are an expendable type of optic. Therefore, in this study we have tested new cleaning methods in addition to our current method to determine their impact on the LIDT of AR coatings, and conclude whether a shorter-duration or less labor-intensive cleaning process would suffice.

  8. Automated cleaning of electronic components

    SciTech Connect

    Drotning, W.

    1994-03-01

    Environmental and operator safety concerns are leading to the elimination of trichloroethylene (TCE) and chlorofluorocarbon (CFC) solvents in electronic component cleaning processes that remove rosin flux, organic and inorganic contamination, and particulates. Present processes depend heavily on these solvents for manual spray cleaning of small components and subassemblies. Use of alternative solvent systems can lead to longer processing times and reduced quality. Automated spray cleaning can improve the quality of the cleaning process, thus enabling the productive use of environmentally conscious materials, while minimizing personnel exposure to hazardous materials. In addition, the use of robotic and automated systems can reduce the manual handling of parts that necessitates additional cleaning. We describe the development of a prototype robotic system for cleaning electronic components in a spray cleaning workcell. An important feature of the prototype system is the capability to generate the robot paths and motions automatically from the CAD models of the part to be cleaned, and to embed cleaning process knowledge into the automatically programmed operations.

  9. Variation in coke properties within the blast-furnace shop

    SciTech Connect

    E.N. Stepanov; I.I. Mel'nikov; V.P. Gridasov; A.A. Stepanova

    2009-04-15

    In active production at OAO Magnitogorskii Metallurgicheskii Kombinat (MMK), samples of melt materials were taken during shutdown and during planned repairs at furnaces 1 and 8. In particular, coke was taken from the tuyere zone at different distances from the tuyere tip. The mass of the point samples was 2-15 kg, depending on the sampling zone. The material extracted from each zone underwent magnetic separation and screening by size class. The resulting coke sample was averaged out and divided into parts: one for determining the granulometric composition and mechanical strength; and the other for technical analysis and determination of the physicochemical properties of the coke.

  10. Characteristics of laboratory-coked resid HDS catalyst

    SciTech Connect

    Baumgart, J. Wang, Y.; Ernst, W.R. )

    1990-12-01

    A sample of commercial residual oil hydrotreating catalyst with a bimodal pore structure was coked to progressively higher levels with styrene at 425{degree}C. Measurements of porosity by mercury intrusion-extrusion porosimetry, nitrogen adsorption-desorption porosimetry, and coronene diffusivity reveal the importance of the pore network to the structure of the coked catalyst. The role played by 'shielded' large pores within the structure is demonstrated. It is proposed that coking first occurs at the junctions between large, shielded pores and narrow connecting pores. The results are discussed in terms of the theoretical predictions of Mann and co-workers.

  11. Study of the petroleum schedules thermal cleaning process from asphalt, ressin and paraffin deposits using low- temperature plasma

    NASA Astrophysics Data System (ADS)

    Samigullin, A. D.; Galiakbarov, A. T.; Galiakbarov, R. T.

    2016-01-01

    Petroleum industry uses large amount of pumping and compression pipes. Carrying out the whole range of repair works requires cleaning of the pipe inner surface from deposits which appeared in it during operation [1]. The task of asphalt, resin and paraffin deposits control remains one of the most essential for the branch. The article deals with thermal method and device for asphalt, resin and paraffin deposits removal from pumping and compression pipes inner surface, describes and provides the device application scope for cleaning the pumping and compression pipes inner surface. To deal with borehole equipment and pipe systems waxing problem various deposit prevention and removal methods are used, including mechanical, thermal, chemical, combined and nonconventional methods.

  12. Device for drying and preheating coking coal

    SciTech Connect

    Petrovic, V.; Durselen, H.

    1984-11-13

    In order to preserve the quality of treated coking coal, the drying and preheating operation is performed in consecutive stages. For this purpose, a set of superimposed containers is provided with vertically oriented pipes for a heating medium, the pipes in each container having separate inlets and outlets. The bottom region of each container is further provided with horizontally directed pipes having separate inlet and outlet for receiving a pressure medium which is discharged into the bottom region of each container to produce a whirling bed of the coal. In this manner, the coal is preliminarily dried in the uppermost container, then additionally dried and preheated in the intermediate container, and heated to the desired final temperature in the lowermost container.

  13. Use of Technogenic Silica Fume and Brown Coal Semi-Coke in the Technology of Silicon Carbide

    NASA Astrophysics Data System (ADS)

    Anikin, A. E.; Galevskiy, G. V.; Rudneva, V. V.; Galevskiy, S. G.; Il'yaschenko, D. P.

    2016-08-01

    The paper describes thermodynamic experiments to determine the optimal temperature and time modes for the carbide production process from the briquette charge comprising silica fume and brown coal semi-coke, conditions for chemical enriching of silicon carbide, its phase, chemical and granulometric compositions and particle morphology.

  14. Fluid-bed reaction process

    SciTech Connect

    Harandi, M.N.; Owen, H.

    1990-05-29

    This patent describes a process for the conversion of hydrocarbons. It comprises: fluidizing a finely divided dehydrogenation catalyst in a dehydrogenation reaction zone; withdrawing spent dehydrogenation catalyst from the dehydrogenation reaction zone; contacting an aliphatic feedstream with the spent dehydrogenation catalyst in a preheat zone to preheat the aliphatic feedstream and to convert at least a portion of the coke precursors in the aliphatic feedstream to coke; and depositing the coke on the spent dehydrogenation catalyst in the preheat zone.

  15. Cleaning Services.

    ERIC Educational Resources Information Center

    Sharpton, James L.

    This curriculum guide provides cleaning services instructional materials for a ninth- and tenth-grade Coordinated Vocational Education and Training: Home and Community Services program. It includes 2 sections and 11 instructional units. Each unit of instruction consists of eight basic components: performance objectives, teacher activities,…

  16. Semi-coke briquettes: towards reducing emissions of primary PM2.5, particulate carbon, and carbon monoxide from household coal combustion in China.

    PubMed

    Li, Qing; Li, Xinghua; Jiang, Jingkun; Duan, Lei; Ge, Su; Zhang, Qi; Deng, Jianguo; Wang, Shuxiao; Hao, Jiming

    2016-01-01

    Direct household use of unprocessed raw coals for cooking and heating without any air pollution control device has caused serious indoor and outdoor environment problems by emitting particulate matter (PM) and gaseous pollutants. This study examined household emission reduction by switching from unprocessed bituminous and anthracite coals to processed semi-coke briquettes. Two typical stoves were used to test emission characteristics when burning 20 raw coal samples commonly used in residential heating activities and 15 semi-coke briquette samples which were made from bituminous coals by industrial carbonization treatment. The carbonization treatment removes volatile compounds from raw coals which are the major precursors for PM formation and carbon emission. The average emission factors of primary PM2.5, elemental carbon, organic carbon, and carbon monoxide for the tested semi-coke briquettes are much lower than those of the tested raw coals. Based on the current coal consumption data in China, switching to semi-coke briquettes can reduce average emission factors of these species by about 92%, 98%, 91%, and 34%, respectively. Additionally, semi-coke briquette has relatively lower price and higher burnout ratio. The replacement of raw coals with semi-coke briquettes is a feasible path to reduce pollution emissions from household activities.

  17. Semi-coke briquettes: towards reducing emissions of primary PM2.5, particulate carbon, and carbon monoxide from household coal combustion in China

    NASA Astrophysics Data System (ADS)

    Li, Qing; Li, Xinghua; Jiang, Jingkun; Duan, Lei; Ge, Su; Zhang, Qi; Deng, Jianguo; Wang, Shuxiao; Hao, Jiming

    2016-01-01

    Direct household use of unprocessed raw coals for cooking and heating without any air pollution control device has caused serious indoor and outdoor environment problems by emitting particulate matter (PM) and gaseous pollutants. This study examined household emission reduction by switching from unprocessed bituminous and anthracite coals to processed semi-coke briquettes. Two typical stoves were used to test emission characteristics when burning 20 raw coal samples commonly used in residential heating activities and 15 semi-coke briquette samples which were made from bituminous coals by industrial carbonization treatment. The carbonization treatment removes volatile compounds from raw coals which are the major precursors for PM formation and carbon emission. The average emission factors of primary PM2.5, elemental carbon, organic carbon, and carbon monoxide for the tested semi-coke briquettes are much lower than those of the tested raw coals. Based on the current coal consumption data in China, switching to semi-coke briquettes can reduce average emission factors of these species by about 92%, 98%, 91%, and 34%, respectively. Additionally, semi-coke briquette has relatively lower price and higher burnout ratio. The replacement of raw coals with semi-coke briquettes is a feasible path to reduce pollution emissions from household activities.

  18. Semi-coke briquettes: towards reducing emissions of primary PM2.5, particulate carbon, and carbon monoxide from household coal combustion in China.

    PubMed

    Li, Qing; Li, Xinghua; Jiang, Jingkun; Duan, Lei; Ge, Su; Zhang, Qi; Deng, Jianguo; Wang, Shuxiao; Hao, Jiming

    2016-01-01

    Direct household use of unprocessed raw coals for cooking and heating without any air pollution control device has caused serious indoor and outdoor environment problems by emitting particulate matter (PM) and gaseous pollutants. This study examined household emission reduction by switching from unprocessed bituminous and anthracite coals to processed semi-coke briquettes. Two typical stoves were used to test emission characteristics when burning 20 raw coal samples commonly used in residential heating activities and 15 semi-coke briquette samples which were made from bituminous coals by industrial carbonization treatment. The carbonization treatment removes volatile compounds from raw coals which are the major precursors for PM formation and carbon emission. The average emission factors of primary PM2.5, elemental carbon, organic carbon, and carbon monoxide for the tested semi-coke briquettes are much lower than those of the tested raw coals. Based on the current coal consumption data in China, switching to semi-coke briquettes can reduce average emission factors of these species by about 92%, 98%, 91%, and 34%, respectively. Additionally, semi-coke briquette has relatively lower price and higher burnout ratio. The replacement of raw coals with semi-coke briquettes is a feasible path to reduce pollution emissions from household activities. PMID:26782059

  19. Semi-coke briquettes: towards reducing emissions of primary PM2.5, particulate carbon, and carbon monoxide from household coal combustion in China

    PubMed Central

    Li, Qing; Li, Xinghua; Jiang, Jingkun; Duan, Lei; Ge, Su; Zhang, Qi; Deng, Jianguo; Wang, Shuxiao; Hao, Jiming

    2016-01-01

    Direct household use of unprocessed raw coals for cooking and heating without any air pollution control device has caused serious indoor and outdoor environment problems by emitting particulate matter (PM) and gaseous pollutants. This study examined household emission reduction by switching from unprocessed bituminous and anthracite coals to processed semi-coke briquettes. Two typical stoves were used to test emission characteristics when burning 20 raw coal samples commonly used in residential heating activities and 15 semi-coke briquette samples which were made from bituminous coals by industrial carbonization treatment. The carbonization treatment removes volatile compounds from raw coals which are the major precursors for PM formation and carbon emission. The average emission factors of primary PM2.5, elemental carbon, organic carbon, and carbon monoxide for the tested semi-coke briquettes are much lower than those of the tested raw coals. Based on the current coal consumption data in China, switching to semi-coke briquettes can reduce average emission factors of these species by about 92%, 98%, 91%, and 34%, respectively. Additionally, semi-coke briquette has relatively lower price and higher burnout ratio. The replacement of raw coals with semi-coke briquettes is a feasible path to reduce pollution emissions from household activities. PMID:26782059

  20. Modeling and Simulation of Petroleum Coke Calcination in Pot Calciner Using Two-Fluid Model

    NASA Astrophysics Data System (ADS)

    Xiao, Jin; Huang, Jindi; Zhong, Qifan; Zhang, Hongliang; Li, Jie

    2016-02-01

    The aim of this work was to establish a mathematical model for the analysis of calcining process of petroleum coke in a 24-pot calciner via computational fluid dynamics (CFD) numerical simulation method. The model can be divided into two main parts (1) heterogeneous reacting flow of petroleum coke calcination in the pot was simulated using a two-fluid model approach where the gas and solid phase are treated as a continuous phases; and (2) the standard turbulence equations combined with the finite rate/eddy-dissipation combustion model and discrete ordinates model were solved for the turbulent gas reacting flow in the flue. The model of the calcining process was implemented in ANSYS Fluent 15.0 (commercial CFD software) and validated by industrial production data. After the validation research, the model has been applied to inspect the distribution features of the temperature field in the furnace, the concentration field of residual moisture and volatiles in the petroleum coke, and the vector velocity field of gas and solid phases. This research can provide a theoretical basis for optimizing the structure and improving the automatic control level of a pot calciner.

  1. Lessons learned from a rigorous peer-review process for building the Climate Literacy and Energy Awareness (CLEAN) collection of high-quality digital teaching materials

    NASA Astrophysics Data System (ADS)

    Gold, A. U.; Ledley, T. S.; McCaffrey, M. S.; Buhr, S. M.; Manduca, C. A.; Niepold, F.; Fox, S.; Howell, C. D.; Lynds, S. E.

    2010-12-01

    The topic of climate change permeates all aspects of our society: the news, household debates, scientific conferences, etc. To provide students with accurate information about climate science and energy awareness, educators require scientifically and pedagogically robust teaching materials. To address this need, the NSF-funded Climate Literacy & Energy Awareness Network (CLEAN) Pathway has assembled a new peer-reviewed digital collection as part of the National Science Digital Library (NSDL) featuring teaching materials centered on climate and energy science for grades 6 through 16. The scope and framework of the collection is defined by the Essential Principles of Climate Science (CCSP 2009) and a set of energy awareness principles developed in the project. The collection provides trustworthy teaching materials on these socially relevant topics and prepares students to become responsible decision-makers. While a peer-review process is desirable for curriculum developer as well as collection builder to ensure quality, its implementation is non-trivial. We have designed a rigorous and transparent peer-review process for the CLEAN collection, and our experiences provide general guidelines that can be used to judge the quality of digital teaching materials across disciplines. Our multi-stage review process ensures that only resources with teaching goals relevant to developing climate literacy and energy awareness are considered. Each relevant resource is reviewed by two individuals to assess the i) scientific accuracy, ii) pedagogic effectiveness, and iii) usability/technical quality. A science review by an expert ensures the scientific quality and accuracy. Resources that pass all review steps are forwarded to a review panel of educators and scientists who make a final decision regarding inclusion of the materials in the CLEAN collection. Results from the first panel review show that about 20% (~100) of the resources that were initially considered for inclusion

  2. [Health risk assessment of coke oven PAHs emissions].

    PubMed

    Bo, Xin; Wang, Gang; Wen, Rou; Zhao, Chun-Li; Wu, Tie; Li, Shi-Bei

    2014-07-01

    Polycyclic aromatic hydrocarbons (PAHs) produced by coke oven are with strong toxicity and carcinogenicity. Taken typical coke oven of iron and steel enterprises as the case study, the dispersion and migration of 13 kinds of PAHs emitted from coke oven were analyzed using AERMOD dispersion model, the carcinogenic and non-carcinogenic risks at the receptors within the modeling domain were evaluated using BREEZE Risk Analyst and the Human Health Risk Assessment Protocol for Hazardous Waste Combustion (HHRAP) was followed, the health risks caused by PAHs emission from coke oven were quantitatively evaluated. The results indicated that attention should be paid to the non-carcinogenic risk of naphthalene emission (the maximum value was 0.97). The carcinogenic risks of each single pollutant were all below 1.0E-06, while the maximum value of total carcinogenic risk was 2.65E-06, which may have some influence on the health of local residents.

  3. 14. Battery of coke ovens (DX?) on right, pusher cars ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    14. Battery of coke ovens (DX?) on right, pusher cars on right, hot gas pipes on left and overhead; pulverized coal bunker is tall, vertical structure on left. looking south - Rouge Steel Company, 3001 Miller Road, Dearborn, MI

  4. 71. WESTWARD VIEW OF COKE BIN INSIDE OF THE SOUTH ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    71. WESTWARD VIEW OF COKE BIN INSIDE OF THE SOUTH STOCKHOUSE FOR DOROTHY SIX BLAST FURNACE. (Jet Lowe) - U.S. Steel Duquesne Works, Blast Furnace Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  5. RESIDUA UPGRADING EFFICIENCY IMPROVEMENT MODELS: WRI COKING INDEXES

    SciTech Connect

    John F. Schabron; Joseph F. Rovani, Jr.; Francis P. Miknis; Thomas F. Turner

    2003-06-01

    Pyrolysis experiments were conducted with three residua at 400 C (752 F) at various residence times. The wt % coke and gaseous products were measured for the product oils. The Western Research Institute (WRI) Coking Indexes were determined for the product oils. Measurements were made using techniques that might correlate with the Coking Indexes. These included spin-echo proton nuclear magnetic resonance spectroscopy, heat capacity measurements at 280 C (536 F), and ultrasonic attenuation. The two immiscible liquid phases that form once coke formation begins were isolated and characterized for a Boscan residuum pyrolyzed at 400 C (752 F) for 55 minutes. These materials were analyzed for elemental composition (CHNS), porphyrins, and metals (Ni,V) content.

  6. 22. VIEW OF A SINGLE BEEHIVE COKE OVEN SHOWING THE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    22. VIEW OF A SINGLE BEEHIVE COKE OVEN SHOWING THE INTERIOR STRUCTURE OF THE OVEN. - Tower Hill No. 2 Mine, Approximately 0.47 mile Southwest of intersection of Stone Church Road & Township Route 561, Hibbs, Fayette County, PA

  7. 28. CROSS SECTION OF A RECTANGULAR COKE OVEN SHOWING THE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    28. CROSS SECTION OF A RECTANGULAR COKE OVEN SHOWING THE INTERNAL STRUCTURE OF THE OVEN. - Tower Hill No. 2 Mine, Approximately 0.47 mile Southwest of intersection of Stone Church Road & Township Route 561, Hibbs, Fayette County, PA

  8. Experimental research on quality features of metallurgical coke

    NASA Astrophysics Data System (ADS)

    Andrei, V.; Constantin, N.

    2015-06-01

    From all the solid fuels, the metallurgical coke is the most used in obtaining iron in the blast furnace. Together with the iron ore, manganese ore and fluxes, it constitutes the basis of raw materials and materials for elaborating pig iron. This paper presents the results of laboratory investigations by the authors to determine the most important quality characteristics of some types of coke used in the blast furnace charge.

  9. Priorities in the design of chemical shops at coke plants

    SciTech Connect

    V.I. Rudyka; Y.E. Zingerman; V.V. Grabko; L.A. Kazak

    2009-07-15

    Recent trends in the design of chemical equipment at coke plants are described, through the lens of experience at Giprokoks. The main priorities were to improve the removal of impurities from coke oven gas; to improve equipment design on the basis of new materials; to reduce reagent consumption; to reduce the materials and energy consumed in the construction of new equipment; and to minimize impacts on the environment and worker health. Some technological equipment is briefly characterized.

  10. Calderon cokemaking process/demonstration project

    SciTech Connect

    1995-10-01

    The Clean Air Act Amendments of 1990 set new emission standards for hazardous air pollutants from coke ovens. Congress, recognizing that the coke industry faces technological and financial difficulties in meeting these new, stringent emission standards, required the U.S. Environmental Protection Agency and DOE to conduct a joint six-year research and development program to assist the industry in developing and commercializing new technologies and work practices that would significantly reduce hazardous coke oven emissions. DOE`s purpose for sponsoring the proposed demonstration project is to provide the coke industry with a new option for the economical production of high quality coke that significantly reduces the quantity of pollutants entering the environment.

  11. Effective absorption coefficient measurements in PMMA and PTFE by clean ablation process with a coherent VUV source at 125 nm

    NASA Astrophysics Data System (ADS)

    Riedel, D.; Castex, M. C.

    First measurements of effective absorption coefficient and penetration depth are given here from the ablation of poly-methylmethacrylate (PMMA) and poly-tetrafluoroethylene (PTFE) samples at 125 nm ( 10 eV). The coherent VUV source used which provides smooth, efficient and clean etched areas, is briefly described. Experimental curves of etch depth as a function of the number of laser shots and etch rate as a function of energy density are obtained and compared with previous works performed at 157 nm (F2 laser) and 193 nm (ArF laser). Experimental results are described with a Beer-Lambert absorption law and discussed.

  12. Mortality of coke plant workers in The Netherlands.

    PubMed Central

    Swaen, G M; Slangen, J J; Volovics, A; Hayes, R B; Scheffers, T; Sturmans, F

    1991-01-01

    During the production of coke, large quantities of coke oven gas are emitted. People who work on the top or on the sides of coke ovens are exposed to this oven gas, which contains a range of carcinogenic chemicals. To investigate the cancer risks under these work conditions, a retrospective study was undertaken. In total 11,399 former workers were enrolled in the study. Of these, 5639 had worked in the coke plant for at least six months between 1945 and 1969. The other 5740 had worked in another plant during the same period and formed a non-exposed group for comparison. The study group was followed up until 1984 for mortality. The causes of death were obtained from the Central Bureau of Statistics. Among the coke oven workers significantly higher death rates were found for lung cancer and non-malignant respiratory disease. Mortality in the byproduct section was similar to that expected. Among workers in the tar distillery the rate for lung cancer was higher than expected. The risk for gastric cancer and non-malignant respiratory disease among the workers of the coke shipping department was increased but the SMRs did not reach statistical significance. No data were collected about individual smoking habits or socioeconomic state of the study subjects and the possibility that the risk found could be attributed to these factors cannot be ruled out. It has been stated by other investigators, however, that the effect of not controlling for smoking tends to be modest. PMID:1998607

  13. Contact cleaning of polymer film solar reflectors

    NASA Astrophysics Data System (ADS)

    Sansom, Christopher; Fernández-García, Aránzazu; Sutter, Florian; Almond, Heather; King, Peter

    2016-05-01

    This paper describes the accelerated ageing of polymer film reflecting surfaces under the conditions to be found during contact cleaning of Concentrating Solar Power (CSP) collectors in the presence of dust and sand particles. In these situations, contact cleaning using brushes and water is required to clean the reflecting surfaces. Whilst suitable for glass reflectors, this paper discusses the effects of existing cleaning processes on the optical and visual properties of polymer film surfaces, and then describes the development of a more benign but effective contact cleaning process for cleaning polymer reflectors. The effects of a range of cleaning brushes are discussed, with and without the presence of water, in the presence of sand and dust particles from selected representative locations. Reflectance measurements and visual inspection shows that a soft cleaning brush with a small amount of water can clean polymer film reflecting surfaces without inflicting surface damage or reducing specular reflectance.

  14. The aquatic toxicity and chemical forms of coke plant effluent cyanide -- Implications for discharge limits

    SciTech Connect

    Garibay, R.; Rupnow, M.; Godwin-Saad, E.; Hall, S.

    1995-12-31

    Cyanide is present in treated cokemaking process waters at concentrations as high as 8.0 mg/L. In assessing options for managing the discharge of a treated effluent, the development and implementation of discharge limits for cyanide became a critical issue. A study was initiated to evaluate possible alternatives to cyanide permit limits at the US Steel Gary Works Facility. The objectives of the study were to: (1) evaluation the forms of cyanide present in coke plant effluent; (2) determine whether these forms of cyanide are toxic to selected aquatic organisms; (3) compare the aquatic toxicity of various chemical forms of cyanide; (4) identify if the receiving water modifies cyanide bioavailability; and (5) confirm, with respect to water quality-based effluent limits, an appropriate analytical method for monitoring cyanide in a coke plant effluent. The results of aquatic toxicity tests and corresponding analytical data are presented. Toxicity tests were conducted with various pure chemical forms of cyanide as well as whole coke plant effluent (generated from a pilot-scale treatment system). Test species included the fathead minnow (Pimephales promelas), rainbow trout (Oncorhynchus mykiss), Ceriodaphnia dubia (C. dubia) and Daphnia magna (D. magna). Analytical measurements for cyanide included total, weak acid dissociable, diffusible cyanide and selected metal species of cyanide. The findings presented by the paper are relevant with respect to the application of cyanide water quality criteria for a coke plant effluent discharge, the translation of these water quality-based effluent limits to permit limits, and methods for compliance monitoring for cyanide.

  15. Development of OTM Syngas Process and Testing of Syngas Derived Ultra-clean Fuels in Diesel Engines and Fuel Cells

    SciTech Connect

    E.T. Robinson; John Sirman; Prasad Apte; Xingun Gui; Tytus R. Bulicz; Dan Corgard; John Hemmings

    2005-05-01

    This final report summarizes work accomplished in the Program from January 1, 2001 through December 31, 2004. Most of the key technical objectives for this program were achieved. A breakthrough material system has lead to the development of an OTM (oxygen transport membrane) compact planar reactor design capable of producing either syngas or hydrogen. The planar reactor shows significant advantages in thermal efficiency and a step change reduction in costs compared to either autothermal reforming or steam methane reforming with CO{sub 2} recovery. Syngas derived ultra-clean transportation fuels were tested in the Nuvera fuel cell modular pressurized reactor and in International Truck and Engine single cylinder test engines. The studies compared emission and engine performance of conventional base fuels to various formulations of ultra-clean gasoline or diesel fuels. A proprietary BP oxygenate showed significant advantage in both applications for reducing emissions with minimal impact on performance. In addition, a study to evaluate new fuel formulations for an HCCI engine was completed.

  16. Healy clean coal project

    SciTech Connect

    Not Available

    1992-03-01

    The objective of the Healy Clean Coal Project is to demonstrate the integration of an advanced combustor and a heat recovery system with both high and low temperature emission control processes. Resulting emission levels of SO{sub 2}, NO{sub x}, and particulates are expected to be significantly better than the federal New Source Performance Standards. (VC)

  17. Healy Clean Coal Project

    SciTech Connect

    Not Available

    1991-09-01

    The objective of the Healy Clean Coal Project is to demonstrate the integration of an advanced combustor and heat recovery system with both high and low temperature emission control processes. The resulting emission levels of SO{sub 2}, NO{sub x}, and particulates are expected to be significantly better than the federal New Source Performance Standards. 3 figs. (VC)

  18. The effect of treatment stages on the coking wastewater hazardous compounds and their toxicity.

    PubMed

    Wei, Xiao-xue; Zhang, Zi-yang; Fan, Qing-lan; Yuan, Xiao-ying; Guo, Dong-sheng

    2012-11-15

    This study investigated the change of hazardous materials in coking wastewater at different treatment stages (anaerobic, anaerobic/aerobic, anaerobic/aerobic/photo degradation, anaerobic/aerobic/ozone oxidation treatment) and the effects of them on the development of maize embryos and the activity of amylase and protease in maize seeds. Moreover the interaction of refractory organic matters in the wastewater at different treatment stages with amylase and protease also were determined in vitro. The results show that the biodegradable and the refractory organic compounds in the wastewater both can affect maize embryo development (germination inhibition rate is 19.3% for biodegradable organic compounds). As the treatment stage preceding, the inhibition effect of coking wastewater on the development of the maize embryo (for germination inhibition rates change from 49.3% to 24.6%) and on enzymatic activity (inhibition rates change from 63.9% to 22.4% for amylase) decreases gradually, but the photo-degradation treatment to anaerobic/aerobic effluent can increase its toxicity. The changes in the ability of the refractory organic compounds to bind with enzyme proteins, combined with the analysis of the organic components by GC/MS, show that in the process of coking wastewater treatment no new toxic chemicals were produced. PMID:23022415

  19. Gas-Liquid Supersonic Cleaning and Cleaning Verification Spray System

    NASA Technical Reports Server (NTRS)

    Parrish, Lewis M.

    2009-01-01

    NASA Kennedy Space Center (KSC) recently entered into a nonexclusive license agreement with Applied Cryogenic Solutions (ACS), Inc. (Galveston, TX) to commercialize its Gas-Liquid Supersonic Cleaning and Cleaning Verification Spray System technology. This technology, developed by KSC, is a critical component of processes being developed and commercialized by ACS to replace current mechanical and chemical cleaning and descaling methods used by numerous industries. Pilot trials on heat exchanger tubing components have shown that the ACS technology provides for: Superior cleaning in a much shorter period of time. Lower energy and labor requirements for cleaning and de-scaling uper.ninih. Significant reductions in waste volumes by not using water, acidic or basic solutions, organic solvents, or nonvolatile solid abrasives as components in the cleaning process. Improved energy efficiency in post-cleaning heat exchanger operations. The ACS process consists of a spray head containing supersonic converging/diverging nozzles, a source of liquid gas; a novel, proprietary pumping system that permits pumping liquid nitrogen, liquid air, or supercritical carbon dioxide to pressures in the range of 20,000 to 60,000 psi; and various hoses, fittings, valves, and gauges. The size and number of nozzles can be varied so the system can be built in configurations ranging from small hand-held spray heads to large multinozzle cleaners. The system also can be used to verify if a part has been adequately cleaned.

  20. Aqueous cleaning design presentation

    NASA Technical Reports Server (NTRS)

    Maltby, Peter F.

    1995-01-01

    The phase-out of CFC's and other ozone depleting chemicals has prompted industries to re-evaluate their present methods of cleaning. It has become necessary to find effective substitutes for their processes as well as to meet the new cleaning challenges of improved levels of cleanliness and to satisfy concerns about environmental impact of any alternative selected. One of the most popular alternatives being selected is aqueous cleaning. This method offers an alternative for removal of flux, grease/oil, buffing compound, particulates and other soils while minimizing environmental impact. What I will show are methods that can be employed in an aqueous cleaning system that will make it environmentally friendly, relatively simple to maintain and capable of yielding an even higher quality of cleanliness than previously obtained. I will also explore several drying techniques available for these systems and other alternatives along with recent improvements made in this technology. When considering any type of cleaning system, a number of variables should be determined before selecting the basic configuration. Some of these variables are: (1) Soil or contaminants being removed from your parts; (2) The level of cleanliness required; (3) The environmental considerations of your area; (4) Maintenance requirements; and (5) Operating costs.

  1. Aging of clean foams

    NASA Astrophysics Data System (ADS)

    Weon, Byung Mook; Stewart, Peter S.

    2014-11-01

    Aging is an inevitable process in living systems. Here we show how clean foams age with time through sequential coalescence events: in particular, foam aging resembles biological aging. We measure population dynamics of bubbles in clean foams through numerical simulations with a bubble network model. We demonstrate that death rates of individual bubbles increase exponentially with time, independent on initial conditions, which is consistent with the Gompertz mortality law as usually found in biological aging. This consistency suggests that clean foams as far-from-equilibrium dissipative systems are useful to explore biological aging. This work (NRF-2013R1A22A04008115) was supported by Mid-career Researcher Program through NRF grant funded by the MEST.

  2. New Tools for Cost-Effective Restroom Cleaning.

    ERIC Educational Resources Information Center

    Bigger, Alan; Bigger, Linda

    2002-01-01

    Reviews labor-saving innovations and processes in restroom cleaning, including cleaning kits, vapor cleaning technology, and pressure washer/squeegee/vacuuming systems. Also includes a sidebar on choosing better mop equipment. (EV)

  3. Prediction of metallurgical coke strength from the petrographic composition of coal blends

    SciTech Connect

    Sutcu, H.; Toroglu, I.; Piskin, S.

    2009-07-01

    Turkey, especially Zonguldak on the West Coast of Black Sea region, has large reserves of bituminous coal that can be used either directly or in blends with other coals for metallurgical coke production. It is possible to predict the coking properties of these coals by petrographic analysis. In this study, semi- and non-coking coals were blended with coking bituminous coals in varying proportions and an estimation was made as to their stability factors through petrographic techniques. It was established that semi- and non-coking bituminous coals could be used in the production of metallurgical coke.

  4. Investigating the principles of the formation of the weight and density of coke cakes in ovens at battery No. 1-bis of the Zaporozhye Coking Plant

    SciTech Connect

    Pinchuk, S.I.; Gorbenko, V.I.; Chernyshov, Yu.A.; Shakun, G.V.

    1984-01-01

    A rather detailed explanation of the method of charging coking ovens at the Zaporozhye Coking Plant is given. The average height and density of the coke cakes produced from one battery of oven chambers with a volume of 41.6 m/sup 3/ were monitored, and automatic control using radioisotopes was employed. Extensive variation in density of coke cakes was noted, and the automatic control device makes it possible to increase the use of the effective volume of the oven chambers and should lead to development of improvements in the quality of coke obtained.

  5. Clean boiler systems chemically

    SciTech Connect

    Robinson, J.O. )

    1993-04-01

    Internal surfaces of steam generator systems are cleaned to remove contaminants that impair heat transfer and may ultimately cause tube failure. One method of doing so is chemical cleaning. All new steam generators should be chemically cleaned to remove construction contaminants. The degree of cleaning required depends on the initial condition of the boiler and on its operating requirements. This paper discusses: key considerations; pre-operational cleaning; post-operational cleaning; water flushing and steam blowing; alkaline cleaning; and solvent cleaning.

  6. Demonstration of Innovative Applications of Technology for the CT-121 FGD Process. Project Performance Summary, Clean Coal Technology Demonstration Project

    SciTech Connect

    None, None

    2002-08-01

    This project is part of the U.S. Department of Energy's (DOE) Clean Coal Technology Demonstration Program (CCTDP) established to address energy and environmental concerns related to coal use. DOE sought cost-shared partnerships with industry through five nationally competed solicitations to accelerate commercialization of the most promising advanced coal-based power generation and pollution control technologies. The CCTDP, valued at over five billion dollars, has significantly leveraged federal funding by forging effective partnerships founded on sound principles. For every federal dollar invested, CCTDP participants have invested two dollars. These participants include utilities, technology developers, state governments, and research organizations. The project presented here was one of sixteen selected from 55 proposals submitted in 1988 and 1989 in response to the CCTDP second solicitation.

  7. Influence of inorganic anions on metals release from oil sands coke and on toxicity of nickel and vanadium to Ceriodaphnia dubia.

    PubMed

    Puttaswamy, Naveen; Liber, Karsten

    2012-02-01

    In a previous study it was shown that pH significantly influences the release of metals from oil sands coke, particularly Ni and V which were identified as the cause of coke leachate toxicity. Coke comes in contact with oil sands process water (OSPW) during its transport to and long term storage in reclamation landscapes. However, the influence of dominant inorganic anions present in OSPW (i.e. HCO(3)(-), Cl(-) and SO(4)(2-)) on metals release from coke and on speciation and toxicity of Ni and V, has not been characterized before. Coke was subjected to a 15-d batch leaching process at four levels of HCO(3)(-), Cl(-) and SO(4)(2-) to determine the influence on metals release and speciation. Further, the effects of each of the three anions on Ni and V toxicity, as well as the mixture toxicity of Ni and V, were assessed using the three-brood Ceriodaphnia dubia test. Inorganic anions had a significant influence on the type and amount of metals released from coke. Specifically, sulfate increased the mobilization of cationic metals (e.g. Ni, Fe, Mn and Zn), whereas bicarbonate enhanced the release of oxyanion forming metals (e.g. Al, As, Mo and V) from coke. Chloride had no particular effect on the type and amount of metals released. With respect to toxicity, elevated bicarbonate levels decreased the 7-d Ni IC50 from 6.3 to 2.3 μg L(-1), whereas sulfate showed an ameliorative effect against V toxicity to C. dubia. In combination, Ni and V acted additively at their highest sub-lethal concentrations. Aqueous chemistry and toxicity of Ni and V are discussed with the goal of informing reclamation efforts at the Athabasca oil sands.

  8. An example of alkalization of SiO{sub 2} in a blast furnace coke

    SciTech Connect

    S.S. Gornostayev; P.A. Tanskanen; E.-P. Heikkinen; O. Kerkkonen; J.J. Haerkki

    2007-09-15

    Scanning electron microscopy and an electron-microprobe analysis of a sample of blast furnace (BF) coke have revealed alkalization (5.64 wt % Na{sub 2}O + K{sub 2}O) and Al saturation (17.28 wt % Al{sub 2}O{sub 3}) of SiO{sub 2} by BF gases. The K/Na{sub at} value of 1.15 in the new phase (alteration zone) reflects close atomic proportions of the elements and suggests that the abilities to incorporate K and Na during the process are almost equal. This Al saturation and alkalization of SiO{sub 2} indicates an active role for Al along with alkali metals in BF gases. The average width of the altered area in the SiO{sub 2} grain is about 10 m, which suggests that SiO{sub 2} particles of that size can be transformed fully to the new phase, provided that at least one of their faces is open to an external pore (surface of the coke) or internal pore with circulating BF gases. The grains that exceed 10 {mu}m can only be partly altered, which means that smaller SiO{sub 2} grains can incorporate more alkali metals and Al (during their transformation to the Al and alkali-bearing phase) than a similar volume of SiO{sub 2} concentrated in larger grains. Thermodynamic calculations for 100 g{sub solid}/100 g{sub gas} and temperatures 800-1800{sup o}C have shown that the BF gases have very little or no effect on the alkalization of SiO{sub 2}. If the alteration process described in this paper proves to be a generalized phenomenon in blast furnace cokes, then the addition of fine-grained quartz to the surface of the coke before charging a BF can be useful for removing of some of the Al and alkali from the BF gases and reduce coke degradation by alkalis, or at least improve its properties until the temperature reaches approximately 2000{sup o}C. 22 refs., 5 figs., 1 tab.

  9. Alternate cleaning methods for LCCAs. Final report

    SciTech Connect

    Adams, B.E.

    1993-04-01

    The purpose of this project was to evaluate DI water followed by isopropyl alcohol (IPA) cleaning and no cleaning of leadless chip carriers (LCCs). Both environmentally safe methods were to be tested against the current chlorofluorocarbon (CFC) material cleaning baseline. Several experiments were run to compare production and electrical yields of LCCs cleaned by all three methods. The critical process steps most affected by cleaning were wire bonding, sealing, particle induced noise detection (PIND), moisture content, and electrical. Yields for the experimental lots cleaned by CFC, DI water plus IPA, and no cleaning were 56%, 72%, and 75%, respectively. The overall results indicated that vapor degreasing/ultrasonic cleaning in CFCs could be replaced by the aqueous method. No cleaning could also be considered if an effective dry method of particle removal could be developed.

  10. Optimizing anti-coking abilities of zeolites by ethylene diamine tetraacetie acid modification on catalytic fast pyrolysis of corn stalk

    NASA Astrophysics Data System (ADS)

    Zhang, Bo; Zhong, Zhaoping; Song, Zuwei; Ding, Kuan; Chen, Paul; Ruan, Roger

    2015-12-01

    In order to minimize coke yield during biomass catalytic fast pyrolysis (CFP) process, ethylene diamine tetraacetie acid (EDTA) chemical modification method is carried out to selectively remove the external framework aluminum of HZSM-5 catalyst. X-ray diffraction (XRD), nitrogen (N2)-adsorption and ammonia-temperature programmed desorption (NH3-TPD) techniques are employed to investigate the porosity and acidity characteristics of original and modified HZSM-5 samples. Py-GC/MS and thermo-gravimetric analyzer (TGA) experiments are further conducted to explore the catalytic effect of modified HZSM-5 samples on biomass CFP and to verify the positive effect on coke reduction. Results show that EDTA treatment does not damage the crystal structure of HZSM-5 zeolites, but leads to a slight increase of pore volume and pore size. Meanwhile, the elimination of the strong acid peak indicates the dealumination of outer surface of HZSM-5 zeolites. Treatment time of 2 h (labeled EDTA-2H) is optimal for acid removal and hydrocarbon formation. Among all modified catalysts, EDTA-2H performs the best for deacidification and can obviously increase the yields of positive chemical compositions in pyrolysis products. Besides, EDTA modification can improve the anti-coking properties of HZSM-5 zeolites, and EDTA-2H gives rise to the lowest coke yield.

  11. Effect of different pH coking wastewater on adsorption of coking coal.

    PubMed

    Gao, Lihui; Li, Shulei; Wang, Yongtian

    2016-01-01

    H2SO4 has an effect on the sorption of organic contaminants by coking coal (CC) in wastewater. This paper focused on the effect of pH on the removal of chemical oxygen demand (COD), phenols and ammonia. UV-vis spectra, Fourier transform infrared spectra, zeta potential and Brunauer, Emmett and Teller (BET) analysis were investigated to characterize the changes of CC properties and coking wastewater (CW) at different pH values. The results showed that the COD and phenol removal efficiencies increased with decreasing pH value, while the ammonia removal efficiency was decreased gradually. A new transmittance band in the region of 340-600 cm(-1) was observed in UV-vis spectra of CW in acidic condition. The absolute value of the zeta potential as the solution was gradually increasing with the increasing of pH value. Surface area and total pore volume of CC which was immersed in acidic solutions measured by BET were much higher than that of raw CC. CC has a greater adsorption capacity to organic pollution in the acidic solution mainly by van der Waals forces and hydrogen bonding. PMID:26877041

  12. Primary silver extraction with a high sulphur activated petroleum coke.

    PubMed

    Schouwenaars, R; Durán Moreno, A; Ramírez Zamora, R M

    2004-01-01

    An extended study was performed to determine the mechanisms that are responsible for the significant silver extraction capacity of activated carbons prepared from a high-sulphur petroleum coke that is available as a waste material from Mexican petroleum refineries. Earlier studies had shown the feasibility of the production of these adsorbents but indicated that the mechanisms of metal adsorption in the present carbons are significantly different from what is classically accepted for commercial carbons. Therefore, selective titration, IR-spectroscopy and scanning electron microscopy of carbons were combined with adsorption experiments and the determination of electrochemical parameters of mixtures of carbon-AgNO3 solution to explain the fundamental reasons for the performance of the obtained carbons. This allowed us to determine the identity of the surface functional groups and to distinguish the effect of different activation processes. The experiments permitted us to explain why these activated carbons, which have a low specific area and lack classical surface functional groups, show such a high silver adsorption capacity.

  13. 75 FR 11936 - USS Clairton Coke Works, Clairton, PA; Notice of Termination of Investigation

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-03-12

    ... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF LABOR Employment and Training Administration USS Clairton Coke Works, Clairton, PA; Notice of Termination of... Coke Works, Clairton, Pennsylvania. The petitioner has requested that the petition be...

  14. Machine Cleans And Degreases Without Toxic Solvents

    NASA Technical Reports Server (NTRS)

    Gurguis, Kamal S.; Higginson, Gregory A.

    1993-01-01

    Appliance uses hot water and biodegradable chemicals to degrease and clean hardware. Spray chamber essentially industrial-scale dishwasher. Front door tilts open, and hardware to be cleaned placed on basket-like tray. During cleaning process, basket-like tray rotates as high-pressure "V" jets deliver steam, hot water, detergent solution, and rust inhibitor as required.

  15. Characterization of coal- and petroleum-derived binder pitches and the interaction of pitch/coke mixtures in pre-baked carbon anodes

    NASA Astrophysics Data System (ADS)

    Suriyapraphadilok, Uthaiporn

    Carbon anodes are manufactured from calcined petroleum coke (i.e. sponge coke) and recycled anode butts as fillers, and coal tar pitch (SCTP) as the binder. During the manufacturing of carbon anodes, coal tar pitch is mixed with calcined petroleum coke. The mix of binder, filler and some additives is heated to about 50°C above the softening point of the pitch, typically 160°C. This temperature is sufficient to enable the pitch to wet the coke particles. The mix is then either extruded, vibrated, or pressed to form a green anode. The binding between coke and pitch is very important to the anode properties. There are different binder pitches used in this work, which were standard coal tar pitch (SCTP-2), petroleum pitch (PP-1), gasification pitch (GP-115), coal-extract pitch (WVU-5), and co-coking pitches (HTCCP and OXCCP). Petroleum pitch is a residue produced from heat-treatment and distillation of petroleum fractions. Production of coal-extract pitch involves a prehydrogenation of coal followed by extraction using a dipolar solvent. Gasification pitches are distilled by-product tars produced from the coal gasification process. Co-coking pitch was developed in this work and was obtained from the liquid distillate of co-coking process of coal and heavy petroleum residue. Understanding of composition and structures of pitches from different sources and processes would lead to greater understanding of the binding properties of pitch in carbon anodes and was one of the main focuses in this study. Characterization of pitches by using different techniques including gas chromatography/mass spectrometry (GC/MS), high performance liquid chromatography (HPLC), matrix-assisted laser desorption ionization/mass spectrometry (MALDI/MS), 1H and 13C solution-state nuclear magnetic resonance (NMR), and 13C solid-state NMR yield important chemistry and structural information. The binding, or in other words the interactions in the pitch/coke mixture, is another interest in this

  16. Self-cleaning Metal Organic Framework (MOF) based ultra filtration membranes--a solution to bio-fouling in membrane separation processes.

    PubMed

    Prince, J A; Bhuvana, S; Anbharasi, V; Ayyanar, N; Boodhoo, K V K; Singh, G

    2014-01-01

    Bio-fouling is a serious problem in many membrane-based separation processes for water and wastewater treatment. Current state of the art methods to overcome this are to modify the membranes with either hydrophilic additives or with an antibacterial compound. In this study, we propose and practise a novel concept to prevent bio-fouling by developing a killing and self-cleaning membrane surface incorporating antibacterial silver nanoparticles and highly hydrophilic negatively charged carboxylic and amine functional groups. The innovative surface chemistry helps to reduce the contact angle of the novel membrane by at least a 48% and increase the pure water flux by 39.4% compared to the control membrane. The flux drop for the novel membrane is also lower (16.3% of the initial flux) than the control membrane (55.3% of the initial flux) during the long term experiments with protein solution. Moreover, the novel membrane continues to exhibit inhibition to microbes even after 1320 min of protein filtration. Synthesis of self-cleaning ultrafiltration membrane with long lasting properties opens up a viable solution for bio-fouling in ultrafiltration application for wastewater purification.

  17. Self-cleaning Metal Organic Framework (MOF) based ultra filtration membranes - A solution to bio-fouling in membrane separation processes

    PubMed Central

    Prince, J. A.; Bhuvana, S.; Anbharasi, V.; Ayyanar, N.; Boodhoo, K. V. K.; Singh, G.

    2014-01-01

    Bio-fouling is a serious problem in many membrane-based separation processes for water and wastewater treatment. Current state of the art methods to overcome this are to modify the membranes with either hydrophilic additives or with an antibacterial compound. In this study, we propose and practise a novel concept to prevent bio-fouling by developing a killing and self-cleaning membrane surface incorporating antibacterial silver nanoparticles and highly hydrophilic negatively charged carboxylic and amine functional groups. The innovative surface chemistry helps to reduce the contact angle of the novel membrane by at least a 48% and increase the pure water flux by 39.4% compared to the control membrane. The flux drop for the novel membrane is also lower (16.3% of the initial flux) than the control membrane (55.3% of the initial flux) during the long term experiments with protein solution. Moreover, the novel membrane continues to exhibit inhibition to microbes even after 1320 min of protein filtration. Synthesis of self-cleaning ultrafiltration membrane with long lasting properties opens up a viable solution for bio-fouling in ultrafiltration application for wastewater purification. PMID:25296745

  18. Self-cleaning Metal Organic Framework (MOF) based ultra filtration membranes - A solution to bio-fouling in membrane separation processes

    NASA Astrophysics Data System (ADS)

    Prince, J. A.; Bhuvana, S.; Anbharasi, V.; Ayyanar, N.; Boodhoo, K. V. K.; Singh, G.

    2014-10-01

    Bio-fouling is a serious problem in many membrane-based separation processes for water and wastewater treatment. Current state of the art methods to overcome this are to modify the membranes with either hydrophilic additives or with an antibacterial compound. In this study, we propose and practise a novel concept to prevent bio-fouling by developing a killing and self-cleaning membrane surface incorporating antibacterial silver nanoparticles and highly hydrophilic negatively charged carboxylic and amine functional groups. The innovative surface chemistry helps to reduce the contact angle of the novel membrane by at least a 48% and increase the pure water flux by 39.4% compared to the control membrane. The flux drop for the novel membrane is also lower (16.3% of the initial flux) than the control membrane (55.3% of the initial flux) during the long term experiments with protein solution. Moreover, the novel membrane continues to exhibit inhibition to microbes even after 1320 min of protein filtration. Synthesis of self-cleaning ultrafiltration membrane with long lasting properties opens up a viable solution for bio-fouling in ultrafiltration application for wastewater purification.

  19. Textural changes in metallurgical coke prepared with polyethylene

    NASA Astrophysics Data System (ADS)

    Gornostayev, Stanislav S.; Heino, Jyrki J.; Kokkonen, Tommi M. T.; Makkonen, Hannu T.; Huttunen, Satu M. M.; Fabritius, Timo M. J.

    2014-10-01

    The effect of high-density polyethylene (HDPE) on the textural features of experimental coke was investigated using polarized-light optical microscopy and wavelet-based image analysis. Metallurgical coke samples were prepared in a laboratory-scale furnace with 2.5%, 5.0%, 7.5%, 10.0%, and 12.5% HDPE by mass, and one sample was prepared by 100% coal. The amounts and distribution of textures (isotropic, mosaic and banded) and pores were obtained. The calculations reveal that the addition of HDPE results in a decrease of mosaic texture and an increase of isotropic texture. Ethylene formed from the decomposition of HDPE is considered as a probable reason for the texture modifications. The approach used in this study can be applied to indirect evaluation for the reactivity and strength of coke.

  20. Precision Cleaning - Path to Premier

    NASA Technical Reports Server (NTRS)

    Mackler, Scott E.

    2008-01-01

    ITT Space Systems Division s new Precision Cleaning facility provides critical cleaning and packaging of aerospace flight hardware and optical payloads to meet customer performance requirements. The Precision Cleaning Path to Premier Project was a 2007 capital project and is a key element in the approved Premier Resource Management - Integrated Supply Chain Footprint Optimization Project. Formerly precision cleaning was located offsite in a leased building. A new facility equipped with modern precision cleaning equipment including advanced process analytical technology and improved capabilities was designed and built after outsourcing solutions were investigated and found lacking in ability to meet quality specifications and schedule needs. SSD cleans parts that can range in size from a single threaded fastener all the way up to large composite structures. Materials that can be processed include optics, composites, metals and various high performance coatings. We are required to provide verification to our customers that we have met their particulate and molecular cleanliness requirements and we have that analytical capability in this new facility. The new facility footprint is approximately half the size of the former leased operation and provides double the amount of throughput. Process improvements and new cleaning equipment are projected to increase 1st pass yield from 78% to 98% avoiding $300K+/yr in rework costs. Cost avoidance of $350K/yr will result from elimination of rent, IT services, transportation, and decreased utility costs. Savings due to reduced staff expected to net $4-500K/yr.

  1. Clean Water Act assessment processes in relation to changing U.S. Environmental Protection Agency management strategies.

    PubMed

    Cooter, William S

    2004-10-15

    During the 1970s the U.S. Environmental Protection Agency (EPA) devised a multiscale system of basin planning and regional implementation that encouraged a balanced mixture of monitoring and modeling-based assessments. By the 1980s, this goal had not been achieved. Modeling and monitoring assessment approaches became largely decoupled. To a significant degree, modeling was viewed as too inaccurate to handle issues such as setting permit limits involving toxics. During the 1980s, EPA also encouraged the idea that monitoring approaches were adequate to document water quality problems, guide the development of management plans, and demonstrate the achievement of management goals. By the late 1990s, large numbers of waters listed under the Clean Water Act's Total Maximum Daily Load (TMDL) provisions showed the widespread nature of pollutant concerns, but the uneven nature of the listing information also revealed fundamental problems in the ability of state monitoring programs to achieve credible and comprehensive assessments. Statistics are presented from the 1998 and the most current publicly available 2000 baseline periods showing the limitations in the scope of state assessments. There are significant opportunities for the increased use of relatively simple modeling systems that can be flexibly implemented over a variety of spatial scales. In addition to conventional modeling frameworks, the value of bioassessment monitoring techniques is stressed. Bioassessment indicators can often be combined with landscape modeling methods, as well as analyses from conventional modeling outputs, to help target small area monitoring by use of tiered approaches. These findings underscore the value of integrated monitoring and modeling approaches to build properly balanced assessment systems. PMID:15543725

  2. Clean Water Act assessment processes in relation to changing U.S. Environmental Protection Agency management strategies.

    PubMed

    Cooter, William S

    2004-10-15

    During the 1970s the U.S. Environmental Protection Agency (EPA) devised a multiscale system of basin planning and regional implementation that encouraged a balanced mixture of monitoring and modeling-based assessments. By the 1980s, this goal had not been achieved. Modeling and monitoring assessment approaches became largely decoupled. To a significant degree, modeling was viewed as too inaccurate to handle issues such as setting permit limits involving toxics. During the 1980s, EPA also encouraged the idea that monitoring approaches were adequate to document water quality problems, guide the development of management plans, and demonstrate the achievement of management goals. By the late 1990s, large numbers of waters listed under the Clean Water Act's Total Maximum Daily Load (TMDL) provisions showed the widespread nature of pollutant concerns, but the uneven nature of the listing information also revealed fundamental problems in the ability of state monitoring programs to achieve credible and comprehensive assessments. Statistics are presented from the 1998 and the most current publicly available 2000 baseline periods showing the limitations in the scope of state assessments. There are significant opportunities for the increased use of relatively simple modeling systems that can be flexibly implemented over a variety of spatial scales. In addition to conventional modeling frameworks, the value of bioassessment monitoring techniques is stressed. Bioassessment indicators can often be combined with landscape modeling methods, as well as analyses from conventional modeling outputs, to help target small area monitoring by use of tiered approaches. These findings underscore the value of integrated monitoring and modeling approaches to build properly balanced assessment systems.

  3. 40 CFR 63.303 - Standards for nonrecovery coke oven batteries.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... batteries. 63.303 Section 63.303 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) AIR... National Emission Standards for Coke Oven Batteries § 63.303 Standards for nonrecovery coke oven batteries... existing nonrecovery coke oven battery that exceed any of the following emission limitations...

  4. 40 CFR 63.302 - Standards for by-product coke oven batteries.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... batteries. 63.302 Section 63.302 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) AIR... National Emission Standards for Coke Oven Batteries § 63.302 Standards for by-product coke oven batteries... oven emissions from each affected existing by-product coke oven battery that exceed any of...

  5. 40 CFR 63.303 - Standards for nonrecovery coke oven batteries.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... batteries. 63.303 Section 63.303 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) AIR... National Emission Standards for Coke Oven Batteries § 63.303 Standards for nonrecovery coke oven batteries... existing nonrecovery coke oven battery that exceed any of the following emission limitations...

  6. 40 CFR 63.302 - Standards for by-product coke oven batteries.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... batteries. 63.302 Section 63.302 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) AIR... National Emission Standards for Coke Oven Batteries § 63.302 Standards for by-product coke oven batteries... oven emissions from each affected existing by-product coke oven battery that exceed any of...

  7. 40 CFR 63.302 - Standards for by-product coke oven batteries.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... batteries. 63.302 Section 63.302 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) AIR... National Emission Standards for Coke Oven Batteries § 63.302 Standards for by-product coke oven batteries... oven emissions from each affected existing by-product coke oven battery that exceed any of...

  8. 40 CFR 63.303 - Standards for nonrecovery coke oven batteries.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... batteries. 63.303 Section 63.303 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) AIR... National Emission Standards for Coke Oven Batteries § 63.303 Standards for nonrecovery coke oven batteries... existing nonrecovery coke oven battery that exceed any of the following emission limitations...

  9. 40 CFR 63.303 - Standards for nonrecovery coke oven batteries.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... batteries. 63.303 Section 63.303 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) AIR... National Emission Standards for Coke Oven Batteries § 63.303 Standards for nonrecovery coke oven batteries... existing nonrecovery coke oven battery that exceed any of the following emission limitations...

  10. 40 CFR 63.302 - Standards for by-product coke oven batteries.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... batteries. 63.302 Section 63.302 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) AIR... National Emission Standards for Coke Oven Batteries § 63.302 Standards for by-product coke oven batteries... oven emissions from each affected existing by-product coke oven battery that exceed any of...

  11. [Characterization of PAHs in fly ashes from coke production].

    PubMed

    Mu, Ling; Peng, Lin; Liu, Xiao-Feng; Bai, Hui-Ling; Zhang, Jian-Qiang

    2013-03-01

    In order to investigate the characteristics of polycyclic aromatic hydrocarbons (PAHs) in ashes from coking, PAHs in ashes from three coke production plants were analyzed with GC-MS, and the distribution characteristics of PAHs and potential toxicity risk were discussed. The sum of 16 EPA prior PAHs varied from 8.17 x 10(2) to 5.17 x 10(3) microg x g(-1). PAH contents from the coke oven (stamp charging) with the height of 3.2 m were two times higher than those from the one (top charging) with the height of 6.0 m, and PAHs in ashes from coal charging were significantly higher than those from coke pushing in the same plant. Four-ring and five-ring PAHs were the dominant species in ashes from coking and the sum of them accounted for more than 80.00% of total PAHs. Chrysene (Chr), benzo [a] anthracene (BaA) and benzo [b] fluoranthene (BbF) were abundant in all ash samples. The content of total BaP-based toxic equivalency (BaPeq) ranged from 1.64 x 10(2) to 9.57 x 10(2) microg x g(-1). From the carcinogenic point of view, besides benzo [a] pyrene (BaP), dibenz [a,h] anthracene (DbA) contributed most to the overall toxicity of PAHs, followed by BaA and BbF. BaPeq concentration from coal charging was 5.21-fold higher than that from coke pushing, indicating that different reuse ways should be considered based on their specific toxicity profiles of PAHs.

  12. Efficient methods of nanoimprint stamp cleaning based on imprint self-cleaning effect.

    PubMed

    Meng, Fantao; Luo, Gang; Maximov, Ivan; Montelius, Lars; Zhou, Ye; Nilsson, Lars; Carlberg, Patrick; Heidari, Babak; Chu, Jinkui; Xu, H Q

    2011-05-01

    Nanoimprint lithography (NIL) is a nonconventional lithographic technique that promises low-cost, high-throughput patterning of structures with sub-10 nm resolution. Contamination of nanoimprint stamps is one of the key obstacles to industrialize the NIL technology. Here, we report two efficient approaches for removal of typical contamination of particles and residual resist from stamps: thermal and ultraviolet (UV) imprinting cleaning-both based on the self-cleaning effect of imprinting process. The contaminated stamps were imprinted onto polymer substrates and after demolding, they were treated with an organic solvent. The images of the stamp before and after the cleaning processes show that the two cleaning approaches can effectively remove contamination from stamps without destroying the stamp structures. The contact angles of the stamp before and after the cleaning processes indicate that the cleaning methods do not significantly degrade the anti-sticking layer. The cleaning processes reported in this work could also be used for substrate cleaning.

  13. Supercritical convection, critical heat flux, and coking characteristics of propane

    NASA Technical Reports Server (NTRS)

    Rousar, D. C.; Gross, R. S.; Boyd, W. C.

    1984-01-01

    The heat transfer characteristics of propane at subcritical and supercritical pressure were experimentally evaluated using electrically heated Monel K-500 tubes. A design correlation for supercritical heat transfer coefficient was established using the approach previously applied to supercritical oxygen. Flow oscillations were observed and the onset of these oscillations at supercritical pressures was correlated with wall-to-bulk temperature ratio and velocity. The critical heat flux measured at subcritical pressure was correlated with the product of velocity and subcooling. Long duration tests at fixed heat flux conditions were conducted to evaluate coking on the coolant side tube wall and coking rates comparable to RP-1 were observed.

  14. Description and identification of difficulties arising from the application of a cleaning process in operating conditions for the treatment of components used on liquid metal fast reactors (LMFR). A technical designed approach to avoid these situations.

    PubMed

    Rodriguez, G; Karpov, A V; Nalimov, Y P

    2001-01-01

    The cleaning process is one of the major maintenance operation for liquid metal fast reactors (LMFRs), both in operation and in their decommissioning stage. Russian and French cleaning processes are briefly described, including problems which have arisen during the processes. It appears that the cause of these problems is always connected to bad draining of the component, resulting in a vigorous reaction between vapour or liquid water and the bulk of sodium. From this discussion, the paper makes major recommendations for the efficient and safe cleaning of sodium wetted components, and proposes several processes which should be developed in order to deal with difficult situations, for example the removal of large amounts of undrainable sodium.

  15. Mortality in retired coke oven plant workers.

    PubMed Central

    Chau, N; Bertrand, J P; Mur, J M; Figueredo, A; Patris, A; Moulin, J J; Pham, Q T

    1993-01-01

    A previous study on 536 retired coke oven plant workers in Lorraine Collieries (France) reported an excess of deaths from lung cancer (standardised mortality ratio (SMR) = 251) compared with the French male population. Occupational exposures during working life were retraced for each subject, but the number of deaths during the observation period (1963-82) was small, and smoking habits were known only for dead subjects. In 1988, the cohort was re-examined (182 deaths occurred between 1963 and 1987) and smoking habits were determined for all the subjects. This study confirmed the excess of lung cancer (SMR = 238, p < 0.001). It showed an excess of mortality from all causes (SMR = 141, p < 0.001), overall cancers (SMR = 133, p < 0.05), and cardiovascular diseases (SMR = 133, p < 0.05). A significant excess of deaths was found for subjects who worked near the ovens for all causes (145, p < 0.01), lung cancer (SMR = 252, p < 0.01), colon cancer (SMR = 381, p < 0.05), and cardiovascular diseases (SMR = 155, p < 0.05). A significant excess mortality was also found from all causes (176, p < 0.05) and stomach cancer (SMR = 538, p < 0.01) in subjects who worked in byproducts, from lung cancer (SMR = 433, p < 0.001) in those in the workshops, and from cirrhosis of the liver and alcoholism (SMR = 360, p < 0.01) in those underground; but, due to small numbers, these figures were not robust. An excess of mortality from all causes (SMR = 163, p<001), lung cancer (SMR = 228, p<0.05) and cardiovascular diseases (SMR = 179, p<0.01) was shown also for non-exposed or slightly exposed subjects. The fact that, on the whole, mortality of various exposed groups was similar to that of non-exposed or slightly exposed workers may be explained in part by the selection at hiring and the healthy worker effect. As an increased risk of lung cancer was noted among subjects who worked in the old generations of plant compared with the other workers (although the relative risk was not significant

  16. Novel Biomass Conversion Process Results in Commercial Joint Venture; The Spectrum of Clean Energy Innovation (Fact Sheet)

    SciTech Connect

    Not Available

    2010-06-01

    Fact sheet describing DuPont/NREL cooperative research and development agreement that resulted in biomass-to-ethanol conversion process used as a basis for DuPont Danisco Cellulosic Ethanol, LLC and cellulosic ethanol demonstration plant.

  17. Application of advanced oxidation processes for cleaning of industrial water generated in wet dedusting of shaft furnace gases.

    PubMed

    Czaplicka, Marianna; Kurowski, Ryszard; Jaworek, Katarzyna; Bratek, Łukasz

    2013-01-01

    The paper presents results of studies into advanced oxidation processes in 03 and 03/UV systems. An advanced oxidation process (AOP) was conducted to reduce the load of impurities in circulating waters from wet de-dusting of shaft furnace gases. Besides inorganic impurities, i.e. mainly arsenic compounds (16 g As L(-1) on average), lead, zinc, chlorides and sulphates, the waters also contain some organic material. The organic material is composed of a complex mixture that contains, amongst others, aliphatic compounds, phenol and its derivatives, pyridine bases, including pyridine, and its derivatives. The test results show degradation of organic and inorganic compounds during ozonation and photo-oxidation processes. Analysis of the solutions from the processes demonstrated that the complex organic material in the industrial water was oxidized in ozonation and in photo-oxidation, which resulted in formation of aldehydes and carboxylic acids. Kinetic degradation of selected pollutants is presented. Obtained results indicated that the O3/UV process is more effective in degradation of organic matter than ozonation. Depending on the process type, precipitation of the solid phase was observed. The efficiency of solid-phase formation was higher in photo-oxidation with ozone. It was found that the precipitated solid phase is composed mainly of arsenic, iron and oxygen. PMID:24191479

  18. Theoretical and experimental foundations for preparing coke for blast-furnace smelting

    SciTech Connect

    A.L. Podkorytov; A.M. Kuznetsov; E.N. Dymchenko; V.P. Padalka; S.L. Yaroshevskii; A.V. Kuzin

    2009-05-15

    This article examines the preparation of coke for blast-furnace smelting by a method that most fully meets the requirements of blast-furnace technology: screening of the -36 mm fraction, the separation of nut coke of the 15-36 mm fraction, and its charging into the furnace in a mixture with the iron-ore-bearing charge components. An analysis is made of trial use of coke of the Premium class on blast furnace No. 5 at the Enakievo Metallurgical Plant. Use of this coke makes it possible to reduce the consumption of skip coke by 3.2-4.1%.

  19. Coke battery with 51-m{sup 3} furnace chambers and lateral supply of mixed gas

    SciTech Connect

    V.I. Rudyka; N.Y. Chebotarev; O.N. Surenskii; V.V. Derevich

    2009-07-15

    The basic approaches employed in the construction of coke battery 11A at OAO Magnitogorskii Metallurgicheskii Kombinat are outlined. This battery includes 51.0-m{sup 3} furnaces and a dust-free coke-supply system designed by Giprokoks with lateral gas supply; it is heated exclusively by low-calorific mixed gas consisting of blast-furnace gas with added coke-oven gas. The 82 furnaces in the coke battery are divided into two blocks of 41. The gross coke output of the battery (6% moisture content) is 1140000 t/yr.

  20. Clean Cities Fact Sheet

    SciTech Connect

    Not Available

    2004-01-01

    This fact sheet explains the Clean Cities Program and provides contact information for all coalitions and regional offices. It answers key questions such as: What is the Clean Cities Program? What are alternative fuels? How does the Clean Cities Program work? What sort of assistance does Clean Cities offer? What has Clean Cities accomplished? What is Clean Cities International? and Where can I find more information?

  1. Ultrasonic cleaning of root canals

    NASA Astrophysics Data System (ADS)

    Verhaagen, Bram; Boutsioukis, Christos; Jiang, Lei-Meng; Macedo, Ricardo; van der Sluis, Luc; Versluis, Michel

    2011-11-01

    A crucial step during a dental root canal treatment is irrigation, where an antimicrobial fluid is injected into the root canal system to eradicate all bacteria. Agitation of the fluid using an ultrasonically vibrating miniature file has shown significant improvement in cleaning efficacy over conventional syringe irrigation. However, the physical mechanisms underlying the cleaning process, being acoustic streaming, cavitation or chemical activity, and combinations thereof, are not fully understood. High-speed imaging allows us to visualize the flow pattern and cavitation in a root canal model at microscopic scales, at timescales relevant to the cleaning processes (microseconds). MicroPIV measurements of the induced acoustic streaming are coupled to the oscillation characteristics of the file as simulated numerically and measured with a laser vibrometer. The results give new insight into the role of acoustic streaming and the importance of the confinement for the cleaning of root canals.

  2. [Screening of a Highly Efficient Quinoline-degrading Strain and Its Enhanced Biotreatment on Coking Waste Water].

    PubMed

    Li, Jing; Li, Wen-ying

    2015-04-01

    A bacterial strain, which could utilize quinoline as the sole carbon, nitrogen and energy source, was isolated from the activated sludge in a coking wastewater treatment plant. According to the 16S rRNA gene sequence analysis, the strain was identified as Acidovorax sp. Taken into consideration of both the growth and the quinoline degradation of the strain, the optimized degradation conditions were acquired as following: 10% inoculum, pH value of 8.0-10.0, 35 degrees C and 150 r x min(-1). The process of its growth was simulated by Haldane kinetic model under different initial quinoline concentrations, the fitted curve had a good correlation with test measured values. Furthermore, coking wastewater was bioaugmented by the mixed strains of DQS-01 and D2 with enhanced process in a moving bed biofilm reactor, and the COD degradation rate was 87.4% within 72 h.

  3. Simulation of a waste incineration process with flue-gas cleaning and heat recovery sections using Aspen Plus.

    PubMed

    Cimini, Silvano; Prisciandaro, Marina; Barba, Diego

    2005-01-01

    In the present paper, the modeling of a dual-purpose plant for the production of electrical and thermal energy from the heat treatment of solid wastes is presented. Particularly, the process has been modeled by using the Aspen Plus Shell, with the aim of performing a study about the applicability of this software in the simulation of a solid waste incineration process, which involves complex gas-solid reactions where the solids are referred to as "non-conventional". The model is developed to analyze and quantify the expected benefits associated with refuse derived fuel (RDF) thermal utilization; thus attention is focused on the performance of the energy recovery section.

  4. Simulation of a waste incineration process with flue-gas cleaning and heat recovery sections using Aspen Plus.

    PubMed

    Cimini, Silvano; Prisciandaro, Marina; Barba, Diego

    2005-01-01

    In the present paper, the modeling of a dual-purpose plant for the production of electrical and thermal energy from the heat treatment of solid wastes is presented. Particularly, the process has been modeled by using the Aspen Plus Shell, with the aim of performing a study about the applicability of this software in the simulation of a solid waste incineration process, which involves complex gas-solid reactions where the solids are referred to as "non-conventional". The model is developed to analyze and quantify the expected benefits associated with refuse derived fuel (RDF) thermal utilization; thus attention is focused on the performance of the energy recovery section. PMID:15737714

  5. Innovative Clean Coal Technologies (ICCT): Demonstration of innovative applications of technology for cost reductions to the CT-121 FGD process

    SciTech Connect

    Not Available

    1992-05-15

    The objective of this project is to demonstrate on a commercial scale several innovative applications of cost-reducing technology to the Chiyoda Thoroughbred-121 (CT-121) process. CT-121 is a second generation flue gas desulfurization (FGD) process which is considered by the Electric Power Research Institute (EPRI) and Southern Company Services (SCS) to be one of the most reliable and lowest cost FGD options for high-sulfur coal-fired utility boiler applications. Demonstrations of the innovative design approaches will further reduce the cost and provide a clear advantage to CT121 relative to competing technology.

  6. Innovative Clean Coal Technology (ICCT): Demonstration of innovative applications of technology for cost reductions to the CT-121 FGD process

    SciTech Connect

    Not Available

    1992-02-15

    The objective of this project is to demonstrate on a commercial scale several innovative applications of cost-reducing technology to the Chiyoda Thoroughbred-121 (CT-121) process. CT-121 is a second generation flue gas desulfurization (FGD) process which is considered by the Electric Power Research Institute (EPRI) and Southern Company Services (SCS) to be one of the most reliable and lowest cost FGD options for high-sulfur coal-fired utility boiler applications. Demonstrations of the innovative design approaches will further reduce the cost and provide a clear advantage to CT121 relative to competing technology.

  7. 29 CFR 1926.1129 - Coke oven emissions.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 29 Labor 8 2012-07-01 2012-07-01 false Coke oven emissions. 1926.1129 Section 1926.1129 Labor Regulations Relating to Labor (Continued) OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR (CONTINUED) SAFETY AND HEALTH REGULATIONS FOR CONSTRUCTION Toxic and Hazardous Substances § 1926.1129...

  8. 29 CFR 1926.1129 - Coke oven emissions.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 29 Labor 8 2010-07-01 2010-07-01 false Coke oven emissions. 1926.1129 Section 1926.1129 Labor Regulations Relating to Labor (Continued) OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR (CONTINUED) SAFETY AND HEALTH REGULATIONS FOR CONSTRUCTION Toxic and Hazardous Substances § 1926.1129...

  9. 29 CFR 1926.1129 - Coke oven emissions.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 29 Labor 8 2011-07-01 2011-07-01 false Coke oven emissions. 1926.1129 Section 1926.1129 Labor Regulations Relating to Labor (Continued) OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR (CONTINUED) SAFETY AND HEALTH REGULATIONS FOR CONSTRUCTION Toxic and Hazardous Substances § 1926.1129...

  10. 29 CFR 1926.1129 - Coke oven emissions.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 29 Labor 8 2013-07-01 2013-07-01 false Coke oven emissions. 1926.1129 Section 1926.1129 Labor Regulations Relating to Labor (Continued) OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR (CONTINUED) SAFETY AND HEALTH REGULATIONS FOR CONSTRUCTION Toxic and Hazardous Substances § 1926.1129...

  11. 29 CFR 1926.1129 - Coke oven emissions.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 29 Labor 8 2014-07-01 2014-07-01 false Coke oven emissions. 1926.1129 Section 1926.1129 Labor Regulations Relating to Labor (Continued) OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR (CONTINUED) SAFETY AND HEALTH REGULATIONS FOR CONSTRUCTION Toxic and Hazardous Substances § 1926.1129...

  12. Using the undersizes of Karaganda coals in coking charges

    SciTech Connect

    Muzychuk, V.D.; Chernyak, Yu.B.; Khegai, U.; Tyrchenkova, L.M.; Vasyuchkov, E.I.; Vlasova, Z.A.

    1984-01-01

    The requirements for coking coals have increased considerably in the Karaganda basin in connection with starting up the Vostochaya Central Concentrating Mill and coal treatment plant No. 2 of the Karaganda Metallurgical Complex, as well as in connection with the increase in the use of Karaganda coking coals which has taken place at the plants in the Ural and Ukraine regions. The problem of expanding the source of raw materials is of current interest due to the involvement of Karaganda coals with a high ash content in the charge. In this connection, undersizes of the fine classes of Karaganda coals presently used to meet energy needs are of considerable interest. This paper discusses how an undersize of types K and K2 Karaganda coals can be used in determined amounts in the coking charges of the Karaganda Metallurgical Complex. When the amount of type KZh coals in a charges is decreased (less than or equal to 50%), the percentage of coal undersizes from the Karaganda mine must be no more than 5% due to their inferior agglutinating power. When the content of type KZh coal is 55% or more, the percentage of coal undersizes from the Karaganda mine can be increased to 7%. Coal undersizes from the 50th Anniversary of the October Revolution mine possess a higher agglutinating power than those from the Karaganda mine. However, it is not advisable to feed them into a coking charge in an amount surpassing 5% at the present time due to the higher ash content.

  13. Coke Reactivity in Simulated Blast Furnace Shaft Conditions

    NASA Astrophysics Data System (ADS)

    Haapakangas, Juho; Suopajärvi, Hannu; Iljana, Mikko; Kemppainen, Antti; Mattila, Olli; Heikkinen, Eetu-Pekka; Samuelsson, Caisa; Fabritius, Timo

    2016-08-01

    Despite the fact that H2 and H2O are always present in the gas atmosphere of a blast furnace shaft, their role in the solution-loss reactions of coke has not been thoroughly examined. This study focuses on how H2 and H2O affect the reaction behavior and whether a strong correlation can be found between reactivity in the conditions of the CRI test (Coke Reactivity Index) and various simulated blast furnace shaft gas atmospheres. Partial replacement of CO/CO2 with H2/H2O was found to significantly increase the reactivity of all seven coke grades at 1373 K (1100 °C). H2 and H2O, however, did not have a significant effect on the threshold temperature of gasification. The reactivity increasing effect was found to be temperature dependent and clearly at its highest at 1373 K (1100 °C). Mathematical models were used to calculate activation energies for the gasification, which were notably lower for H2O gasification compared to CO2 indicating the higher reactivity of H2O. The reactivity results in gas atmospheres with CO2 as the sole gasifying component did not directly correlate with reactivity results in gases also including H2O, which suggests that the widely used CRI test is not entirely accurate for estimating coke reactivity in the blast furnace.

  14. Coke quality for blast furnaces with coal-dust fuel

    SciTech Connect

    Y.A. Zolotukhin; N.S. Andreichikov

    2009-07-01

    Recently, plans have been developed for the introduction of pulverized coal injection (PCI) at various Russian metallurgical enterprises. The main incentive for switching to PCI is the recent price rises for Russian natural gas. The paper discusses the quality of coke for PCI into blast furnaces.

  15. COKE STORAGE HOPPER LOCATED OUTSIDE THE MALLEABLE FOUNDRY SHOWING LOADING ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    COKE STORAGE HOPPER LOCATED OUTSIDE THE MALLEABLE FOUNDRY SHOWING LOADING DEVICE THAT USED A SKIP CAR TO FILL THE HOPPER FROM UNDERGROUND GRAVITY-FED STORAGE AREAS FROM INCOMING RAILROAD CARS. - Stockham Pipe & Fittings Company, 4000 Tenth Avenue North, Birmingham, Jefferson County, AL

  16. Fundamental Study on Coking Characteristics of LNG Rocket Engines

    NASA Astrophysics Data System (ADS)

    Higashino, Kazuyuki; Sugioka, Masatoshi; Kobayashi, Takao; Minato, Ryojiro; Maru, Yusuke; Sasayama, Yousuke; Otsuka, Masaya; Makino, Takashi; Sakaguchi, Hiroyuki

    Liquid Natural Gas (LNG) will be used as propellant of near future space vehicles and rocket engines. Cooling characteristics of engines, especially methane thermal cracking characteristics depend on material candidate for nozzle and chamber cooling passage material temperature. This paper describes these effects on coking and sample analysis method is suggested.

  17. 30. XX byproducts building (containing coke gas compressors at north ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    30. XX by-products building (containing coke gas compressors at north end, ammonia stills in south end), #20 coal conveyor jutting out of top on east side, continuing out west side to bunker. Looking south/southeast - Rouge Steel Company, 3001 Miller Road, Dearborn, MI

  18. 29. Coke oven byproduct building "XX" with ammonia stills; powerhouse ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    29. Coke oven by-product building "XX" with ammonia stills; powerhouse with 8 sisters (stacks) in background; conveyor #20 (with break) on right, pulevrized coal storage bunker on left. Looking north/northwest - Rouge Steel Company, 3001 Miller Road, Dearborn, MI

  19. 21. VIEW OF A SINGLE BEEHIVE COKE OVEN. THE USE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    21. VIEW OF A SINGLE BEEHIVE COKE OVEN. THE USE OF BRICK AND STONE TO FACE THE OVEN WAS A TYPICAL CONSTRUCTION TECHNIQUE. - Tower Hill No. 2 Mine, Approximately 0.47 mile Southwest of intersection of Stone Church Road & Township Route 561, Hibbs, Fayette County, PA

  20. 19. VIEW OF THE TWO ROWS OF COKE OVENS, LOOKING ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    19. VIEW OF THE TWO ROWS OF COKE OVENS, LOOKING EAST. THE OVENS LIE TO THE EAST OF THE MINE BUILDINGS. BEEHIVE OVENS FORM THE ROW ON THE LEFT OF THE PHOTOGRAPH. THE RECTANGULAR OVENS ARE ON THE RIGHT. - Tower Hill No. 2 Mine, Approximately 0.47 mile Southwest of intersection of Stone Church Road & Township Route 561, Hibbs, Fayette County, PA

  1. AERIAL VIEW OF SLOSS INDUSTRIES, COKE WORKS IN NORTH BIRMINGHAM, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    AERIAL VIEW OF SLOSS INDUSTRIES, COKE WORKS IN NORTH BIRMINGHAM, VIEW LOOKING SOUTH TOWARD BIRMINGHAM CITY CENTER (SKYSCRAPERS IN FAR DISTANCE RIGHT) AND ACROSS COLLEGEVILLE (BETHEL BAPTIST CHURCH) & NORWOOD RESIDENTIAL DISTRICTS. - Sloss Sheffield Steel & Iron Company, 3500 Thirty-fifth Avenue North, Birmingham, Jefferson County, AL

  2. 29 CFR 1910.1029 - Coke oven emissions.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... eight-hour period. All measurements shall determine exposure without regard to the use of respiratory... practices and respiratory protection as follows: (1) Priority of compliance methods—(i) Existing coke oven... respiratory protection which complies with the requirements of paragraph (g) of this section. (b)...

  3. Advanced cleaning by mass finishing

    NASA Astrophysics Data System (ADS)

    McCoy, M. W.

    1983-10-01

    The effectiveness of vibratory finishing for removing a variety of radioactively contaminated soils was investigated by measuring the radiation levels of the test material, the lining of the vibratory finishing tub, and the media. Many soils including corrosion products, scale, oil, grease and paint were removed from steels, aluminum, polyvinyl chloride, plexiglass, glass and flexible materials such as rubber. Zinc, copper, and lead were not cleaned. Results indicate that vibratory finishing should be an effective cleaning process or a variety of manufacturing operations.

  4. Thickness Optimization for Petroleum Coke in Microwave Dehydrating Based on the Analysis of Dynamic Absorption Efficiency

    NASA Astrophysics Data System (ADS)

    Shang, Xiaobiao; Chen, Junruo; Peng, Jinhui; Chen, Hua; Zhang, Weifeng; Guo, Shenghui; Chen, Guo

    2015-07-01

    An analytical approach is proposed to optimize the thickness of petroleum coke for achieving maximum microwave power absorption in microwave heating based on analysis of reflection loss (RL). The microwave RL of the petroleum coke layer was studied over the moisture content range of 1%-5% at 20 °C and the petroleum coke (10% moisture content) in the temperature range of 20 to 100 °C at 2.45 GHz. The results show that RL depends sensitively on the thickness of the petroleum coke and the absorption peak shifts towards a larger thickness as the moisture content of the petroleum coke increases. There exists a matching thickness corresponding to the maximum microwave absorption, the maximum absorbing peak decreases when the thickness of petroleum coke exceeds the matching thickness. We also show that the absorption peak is found to move towards a smaller thickness region with increasing petroleum coke temperature.

  5. Influence of heating rate on quality of needle coke in calcining

    SciTech Connect

    Akhmetov, M.M.; Karpinskaya, N.M.; Shipkov, N.N.

    1984-05-01

    This article examines the calcination of raw coke in hearth and chamber furnaces. Three coke samples with identical degrees of calcining were taken from each furnace. The heating rate was calculated from measurements of the coke temperature as it moved in the furnace under conditions of a stable and characteristic calcining regime. The coke temperature was measured by means of a chromel-alumel thermocouple. Electric resistivity and carbon and hydrogen contents are practically identical for the cokes calcined in the hearth and chamber furnaces. The difference between the quality indexes of the cokes is attributed to the difference in the heating rates. The results indicate that a major disadvantage of the hearth furnace is its high heating rate. It is suggested that the hearth furnace should not be used in calcining cokes that must meet rigid quality requirements.

  6. Technical support for the Ohio Clean Coal Technology Program. Volume 2, Baseline of knowledge concerning process modification opportunities, research needs, by-product market potential, and regulatory requirements: Final report

    SciTech Connect

    Olfenbuttel, R.; Clark, S.; Helper, E.; Hinchee, R.; Kuntz, C.; Means, J.; Oxley, J.; Paisley, M.; Rogers, C.; Sheppard, W.; Smolak, L.

    1989-08-28

    This report was prepared for the Ohio Coal Development Office (OCDO) under Grant Agreement No. CDO/R-88-LR1 and comprises two volumes. Volume 1 presents data on the chemical, physical, and leaching characteristics of by-products from a wide variety of clean coal combustion processes. Volume 2 consists of a discussion of (a) process modification waste minimization opportunities and stabilization considerations; (b) research and development needs and issues relating to clean coal combustion technologies and by-products; (c) the market potential for reusing or recycling by-product materials; and (d) regulatory considerations relating to by-product disposal or reuse.

  7. Automated carbon dioxide cleaning system

    NASA Technical Reports Server (NTRS)

    Hoppe, David T.

    1991-01-01

    Solidified CO2 pellets are an effective blast media for the cleaning of a variety of materials. CO2 is obtained from the waste gas streams generated from other manufacturing processes and therefore does not contribute to the greenhouse effect, depletion of the ozone layer, or the environmental burden of hazardous waste disposal. The system is capable of removing as much as 90 percent of the contamination from a surface in one pass or to a high cleanliness level after multiple passes. Although the system is packaged and designed for manual hand held cleaning processes, the nozzle can easily be attached to the end effector of a robot for automated cleaning of predefined and known geometries. Specific tailoring of cleaning parameters are required to optimize the process for each individual geometry. Using optimum cleaning parameters the CO2 systems were shown to be capable of cleaning to molecular levels below 0.7 mg/sq ft. The systems were effective for removing a variety of contaminants such as lubricating oils, cutting oils, grease, alcohol residue, biological films, and silicone. The system was effective on steel, aluminum, and carbon phenolic substrates.

  8. Advanced treatment of biologically pretreated coking wastewater by electrochemical oxidation using boron-doped diamond electrodes.

    PubMed

    Zhu, Xiuping; Ni, Jinren; Lai, Peng

    2009-09-01

    Electrochemical oxidation is a promising technology to treatment of bio-refractory wastewater. Coking wastewater contains high concentration of refractory and toxic compounds and the water quality usually cannot meet the discharge standards after conventional biological treatment processes. This paper initially investigated the electrochemical oxidation using boron-doped diamond (BDD) anode for advanced treatment of coking wastewater. Under the experimental conditions (current density 20-60mAcm(-2), pH 3-11, and temperature 20-60 degrees C) using BDD anode, complete mineralization of organic pollutants was almost achieved, and surplus ammonia-nitrogen (NH(3)-N) was further removed thoroughly when pH was not adjusted or at alkaline value. Moreover, the TOC and NH(3)-N removal rates in BDD anode cell were much greater than those in other common anode systems such as SnO(2) and PbO(2) anodes cells. Given the same target to meet the National Discharge Standard of China, the energy consumption of 64kWhkgCOD(-1) observed in BDD anode system was only about 60% as much as those observed in SnO(2) and PbO(2) anode systems. Further investigation revealed that, in BDD anode cell, organic pollutants were mainly degraded by reaction with free hydroxyl radicals and electrogenerated oxidants (S(2)O(8)(2-), H(2)O(2), and other oxidants) played a less important role, while direct electrochemical oxidation and indirect electrochemical oxidation mediated by active chlorine can be negligible. These results showed great potential of BDD anode system in engineering application as a final treatment of coking wastewater.

  9. Development of an advanced, continuous mild gasification process for the production of co-products

    SciTech Connect

    Cohen, L.R. ); Hogsett, R.F. ); Sinor, J.E. Consultants, Inc., Niwot, CO ); Ness, R.O. Jr.; Runge, B.D. . Energy and Environmental Research Center)

    1992-10-01

    The principal finding of this study was the high capital cost and poor financial performance predicted for the size and configuration of the plant design presented. The XBi financial assessment gave a disappointingly low base-case discounted cash flow rate of return (DCFRR) of only 8.1% based on a unit capital cost of $900 per ton year (tpy) for their 129,000 tpy design. This plant cost is in reasonable agreement with the preliminary estimates developed by J.E. Sinor Associates for a 117,000 tpy plant based on the FMC process with similar auxiliaries (Sinor, 1989), for which a unit capital costs of $938 tpy was predicted for a design that included char beneficiation and coal liquids upgrading--or about $779 tpy without the liquid upgrading facilities. The XBi assessment points out that a unit plant cost of $900 tpy is about three times the cost for a conventional coke oven, and therefore, outside the competitive range for commercialization. Modifications to improve process economics could involve increasing plant size, expanding the product slate that XBi has restricted to form coke and electricity, and simplifying the plant flow sheet by eliminating marginally effective cleaning steps and changing other key design parameters. Improving the financial performance of the proposed formed coke design to the level of a 20% DCFRR based on increased plant size alone would require a twenty-fold increase to a coal input of 20,000 tpd and a coke production of about 2.6 minion tpy--a scaling exponent of 0.70 to correct plant cost in relation to plant size.

  10. Advances in the shell coal gasification process

    SciTech Connect

    Doering, E.L.; Cremer, G.A.

    1995-12-31

    The Shell Coal Gasification Process (SCGP) is a dry-feed, oxygen-blown, entrained flow coal gasification process which has the capability to convert virtually any coal or petroleum coke into a clean medium Btu synthesis gas, or syngas, consisting predominantly of carbon monoxide and hydrogen. In SCGP, high pressure nitrogen or recycled syngas is used to pneumatically convey dried, pulverized coal to the gasifier. The coal enters the gasifier through diametrically opposed burners where it reacts with oxygen at temperatures in excess of 2500{degrees}F. The gasification temperature is maintained to ensure that the mineral matter in the coal is molten and will flow smoothly down the gasifier wall and out the slag tap. Gasification conditions are optimized, depending on coal properties, to achieve the highest coal to gas conversion efficiency, with minimum formation of undesirable byproducts.

  11. Saltstone Clean Cap Formulation

    SciTech Connect

    Langton, C

    2005-04-22

    The current operation strategy for using Saltstone Vault 4 to receive 0.2 Ci/gallon salt solution waste involves pouring a clean grout layer over the radioactive grout prior to initiating pour into another cell. This will minimize the radiating surface area and reduce the dose rate at the vault and surrounding area. The Clean Cap will be used to shield about four feet of Saltstone poured into a Z-Area vault cell prior to moving to another cell. The minimum thickness of the Clean Cap layer will be determined by the cesium concentration and resulting dose levels and it is expected to be about one foot thick based on current calculations for 0.1 Ci Saltstone that is produced in the Saltstone process by stabilization of 0.2 Ci salt solution. This report documents experiments performed to identify a formulation for the Clean Cap. Thermal transient calculations, adiabatic temperature rise measurements, pour height, time between pour calculations and shielding calculations were beyond the scope and time limitations of this study. However, data required for shielding calculations (composition and specific gravity) are provided for shielding calculations. The approach used to design a Clean Cap formulation was to produce a slurry from the reference premix (10/45/45 weight percent cement/slag/fly ash) and domestic water that resembled as closely as possible the properties of the Saltstone slurry. In addition, options were investigated that may offer advantages such as less bleed water and less heat generation. The options with less bleed water required addition of dispersants. The options with lower heat contained more fly ash and less slag. A mix containing 10/45/45 weight percent cement/slag/fly ash with a water to premix ratio of 0.60 is recommended for the Clean Cap. Although this mix may generate more than 3 volume percent standing water (bleed water), it has rheological, mixing and flow properties that are similar to previously processed Saltstone. The recommended

  12. Efficient methods of nanoimprint stamp cleaning based on imprint self-cleaning effect

    NASA Astrophysics Data System (ADS)

    Meng, Fantao; Luo, Gang; Maximov, Ivan; Montelius, Lars; Zhou, Ye; Nilsson, Lars; Carlberg, Patrick; Heidari, Babak; Chu, Jinkui; Xu, H. Q.

    2011-05-01

    Nanoimprint lithography (NIL) is a nonconventional lithographic technique that promises low-cost, high-throughput patterning of structures with sub-10 nm resolution. Contamination of nanoimprint stamps is one of the key obstacles to industrialize the NIL technology. Here, we report two efficient approaches for removal of typical contamination of particles and residual resist from stamps: thermal and ultraviolet (UV) imprinting cleaning—both based on the self-cleaning effect of imprinting process. The contaminated stamps were imprinted onto polymer substrates and after demolding, they were treated with an organic solvent. The images of the stamp before and after the cleaning processes show that the two cleaning approaches can effectively remove contamination from stamps without destroying the stamp structures. The contact angles of the stamp before and after the cleaning processes indicate that the cleaning methods do not significantly degrade the anti-sticking layer. The cleaning processes reported in this work could also be used for substrate cleaning.

  13. Enhanced phenol degradation in coking wastewater by immobilized laccase on magnetic mesoporous silica nanoparticles in a magnetically stabilized fluidized bed.

    PubMed

    Wang, Feng; Hu, Yiru; Guo, Chen; Huang, Wei; Liu, Chun-Zhao

    2012-04-01

    The immobilized laccase on magnetic mesoporous silica nanoparticles has been developed for efficient phenol degradation. The degradation rate of phenol by the immobilized laccase was 2-fold higher than that of the free laccase, and the immobilized laccase retained 71.3% of its initial degradation ability after 10 successive batch treatments of coking wastewater. The phenol degradation in the coking wastewater was enhanced in a continuous treatment process by the immobilized laccase in a magnetically stabilized fluidized bed (MSFB) because of good mixing and mass transfer. The degradation rate of phenol maintained more than 99% at a flow rate of less than 450mLh(-1) and decreased slowly to 91.5% after 40h of the continuous operation in the MSFB. The present work indicated that the immobilized laccase on magnetic mesoporous supports together with the MSFB provided a promising avenue for the continuous enzymatic degradation of phenolic compounds in industrial wastewater.

  14. The assessment of the coke wastewater treatment efficacy in rotating biological contractor.

    PubMed

    Cema, G; Żabczyński, S; Ziembińska-Buczyńska, A

    2016-01-01

    Coke wastewater is known to be relatively difficult for biological treatment. Nonetheless, biofilm-based systems seem to be promising tool for such treatment. That is why a rotating biological contactor (RBC) system focused on the Anammox process was used in this study. The experiment was divided into two parts with synthetic and then real wastewater. It was proven that it is possible to treat coke wastewater with RBC but such a procedure requires a very long start-up period for the nitritation (190 days), as well as for the Anammox process, where stable nitrogen removal over 70% was achieved after 400 days of experiment. Interestingly, it was possible at a relatively low (20.2 ± 2.2 °C) temperature. The polymerase chain reaction-denaturing gradient gel electrophoresis (PCR-DGGE) based monitoring of the bacterial community showed that its biodiversity decreased when the real wastewater was treated and it was composed mainly of GC-rich genotypes, probably because of the modeling influence of this wastewater and the genotypes specialization.

  15. Fly ashes from coal and petroleum coke combustion: current and innovative potential applications.

    PubMed

    González, Aixa; Navia, Rodrigo; Moreno, Natalia

    2009-12-01

    Coal fly ashes (CFA) are generated in large amounts worldwide. Current combustion technologies allow the burning of fuels with high sulfur content such as petroleum coke, generating non-CFA, such as petroleum coke fly ash (PCFA), mainly from fluidized bed combustion processes. The disposal of CFA and PCFA fly ashes can have severe impacts in the environment such as a potential groundwater contamination by the leaching of heavy metals and/or particulate matter emissions; making it necessary to treat or reuse them. At present CFA are utilized in several applications fields such as cement and concrete production, agriculture and soil stabilization. However, their reuse is restricted by the quality parameters of the end-product or requirements defined by the production process. Therefore, secondary material markets can use a limited amount of CFA, which implies the necessity of new markets for the unused CFA. Some potential future utilization options reviewed herein are zeolite synthesis and valuable metals extraction. In comparison to CFA, PCFA are characterized by a high Ca content, suggesting a possible use as neutralizers of acid wastewaters from mining operations, opening a new potential application area for PCFA that could solve contamination problems in emergent and mining countries such as Chile. However, this potential application may be limited by PCFA heavy metals leaching, mainly V and Ni, which are present in PCFA in high concentrations. PMID:19423583

  16. The assessment of the coke wastewater treatment efficacy in rotating biological contractor.

    PubMed

    Cema, G; Żabczyński, S; Ziembińska-Buczyńska, A

    2016-01-01

    Coke wastewater is known to be relatively difficult for biological treatment. Nonetheless, biofilm-based systems seem to be promising tool for such treatment. That is why a rotating biological contactor (RBC) system focused on the Anammox process was used in this study. The experiment was divided into two parts with synthetic and then real wastewater. It was proven that it is possible to treat coke wastewater with RBC but such a procedure requires a very long start-up period for the nitritation (190 days), as well as for the Anammox process, where stable nitrogen removal over 70% was achieved after 400 days of experiment. Interestingly, it was possible at a relatively low (20.2 ± 2.2 °C) temperature. The polymerase chain reaction-denaturing gradient gel electrophoresis (PCR-DGGE) based monitoring of the bacterial community showed that its biodiversity decreased when the real wastewater was treated and it was composed mainly of GC-rich genotypes, probably because of the modeling influence of this wastewater and the genotypes specialization. PMID:26942544

  17. Fly ashes from coal and petroleum coke combustion: current and innovative potential applications.

    PubMed

    González, Aixa; Navia, Rodrigo; Moreno, Natalia

    2009-12-01

    Coal fly ashes (CFA) are generated in large amounts worldwide. Current combustion technologies allow the burning of fuels with high sulfur content such as petroleum coke, generating non-CFA, such as petroleum coke fly ash (PCFA), mainly from fluidized bed combustion processes. The disposal of CFA and PCFA fly ashes can have severe impacts in the environment such as a potential groundwater contamination by the leaching of heavy metals and/or particulate matter emissions; making it necessary to treat or reuse them. At present CFA are utilized in several applications fields such as cement and concrete production, agriculture and soil stabilization. However, their reuse is restricted by the quality parameters of the end-product or requirements defined by the production process. Therefore, secondary material markets can use a limited amount of CFA, which implies the necessity of new markets for the unused CFA. Some potential future utilization options reviewed herein are zeolite synthesis and valuable metals extraction. In comparison to CFA, PCFA are characterized by a high Ca content, suggesting a possible use as neutralizers of acid wastewaters from mining operations, opening a new potential application area for PCFA that could solve contamination problems in emergent and mining countries such as Chile. However, this potential application may be limited by PCFA heavy metals leaching, mainly V and Ni, which are present in PCFA in high concentrations.

  18. 40 CFR Appendix A to Part 419 - Processes Included in the Determination of BAT Effluent Limitations for Total Chromium...

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ..., and Phenolic Compounds (4AAP) Crude Processes 1. Atmospheric Crude Distillation 2. Crude Desalting 3. Vacuum Crude Distillation Cracking and Coking Processes 4. Visbreaking 5. Thermal Cracking 6....

  19. 40 CFR Appendix A to Part 419 - Processes Included in the Determination of BAT Effluent Limitations for Total Chromium...

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ..., and Phenolic Compounds (4AAP) Crude Processes 1. Atmospheric Crude Distillation 2. Crude Desalting 3. Vacuum Crude Distillation Cracking and Coking Processes 4. Visbreaking 5. Thermal Cracking 6....

  20. 40 CFR Appendix A to Part 419 - Processes Included in the Determination of BAT Effluent Limitations for Total Chromium...

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ..., and Phenolic Compounds (4AAP) Crude Processes 1. Atmospheric Crude Distillation 2. Crude Desalting 3. Vacuum Crude Distillation Cracking and Coking Processes 4. Visbreaking 5. Thermal Cracking 6....