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Sample records for cold rolling mill

  1. Recycle of valuable products from oily cold rolling mill sludge

    NASA Astrophysics Data System (ADS)

    Liu, Bo; Zhang, Shen-gen; Tian, Jian-jun; Pan, De-an; Liu, Yang; Volinsky, Alex A.

    2013-10-01

    Oily cold rolling mill (CRM) sludge contains lots of iron and alloying elements along with plenty of hazardous organic components, which makes it as an attractive secondary source and an environmental contaminant at the same time. The compound methods of "vacuum distillation + oxidizing roasting" and "vacuum distillation + hydrogen reduction" were employed for the recycle of oily cold rolling mill sludge. First, the sludge was dynamically vacuum distilled in a rotating furnace at 50 r/min and 600°C for 3 h, which removed almost hazardous organic components, obtaining 89.2wt% ferrous resultant. Then, high purity ferric oxide powders (99.2wt%) and reduced iron powders (98.9wt%) were obtained when the distillation residues were oxidized and reduced, respectively. The distillation oil can be used for fuel or chemical feedstock, and the distillation gases can be collected and reused as a fuel.

  2. VOC emissions controls for aluminum cold rolling mills

    SciTech Connect

    Genoble, A.L.; Lagoe, D.J.; Wasyluk, W.J.R.

    1997-12-31

    This paper is a case history of retrofitting VOC emissions controls to two (2) aluminum cold rolling mills at an aluminum sheet complex in central New York. The plant site was located in the northeast ozone transport region, and it was necessary to achieve compliance with VOC emissions limitations. Emissions control equipment included high efficiency filters for VOC mists and a wash oil process for scrubbing VOC vapors. All rolling oil was recovered for reuse on site. A vacuum distillation process was used to separate wash oil from rolling oil. The equipment began operating in mid-1995, and long term results have proven the validity of the recovery concept. Total project costs were $7.2 million for two (2) 60,000 ACFM systems. Project duration from the date of the initial request for equipment price quotations to the first round of stack testing was twenty (20) months. The modular construction of the vacuum distillation equipment simplified field erection and shortened the duration of field work. Stack testing indicated overall VOC collection efficiencies that exceeded regulatory requirements. Initially, problems were experienced with Method 25 stack testing methodology. Final results were confirmed by two (2) independent methods.

  3. Tribological Testing of Anti-Adhesive coatings for Cold Rolling Mill Rolls--Application to TiN-Coated Rolls

    SciTech Connect

    Ould, Choumad; Montmitonnet, Pierre; Gachon, Yves; Badiche, Xavier

    2011-05-04

    Roll life is a major issue in cold strip rolling. Roll wear may result either in too low roll roughness, bringing friction below the minimum requested for strip entrainment; or it may degrade strip surface quality. On the contrary, adhesive wear and transfer (''roll coating'', ''pick up'') may form a thick metallic deposits on the roll which increases friction excessively and degrades strip surface again [1]. The roll surface, with the help of a materials-adapted lubricant, must therefore possess anti-wear and anti-adhesive properties. Thus, High Speed Steeel (HSS) rolls show superior properties compared with standard Cr-steel rolls due to their high carbide surface coverage. Another way to improve wear and adhesion properties of surfaces is to apply hard metallic (hard-Cr) or ceramic coatings. Chromium is renowned for its excellent anti-wear and anti-adhesive properties and may serve as a reference. Here, as a first step towards alternative, optimised coatings, a PVD TiN coating has been deposited on tool steels, as previous attempts have proved TiN to be rather successful in cold rolling experiments [2,3]. Different tribological tests are reported here, giving insight in both anti-adhesive properties and fatigue life improvement.

  4. Balance mathematical model for the heat regime of cold rolling of electrical steel strips in a reversing mill

    NASA Astrophysics Data System (ADS)

    Garber, E. A.; Aleshin, A. E.; Degtev, S. S.; Traino, A. I.

    2013-11-01

    A mathematical model is developed to describe the heat regime of a reversing cold-rolling mill that takes into account the substantial differences between the heat processes occurring in reversing and continuous mills. Model and heat balance equations are used to calculate the strip temperature in passes and the temperature and the heat profile of rolls as functions of the rolling regime parameters and the heat-transfer coefficients that characterize the heat exchange between a strip, rolls, and lubricant-cooling agents and depend on the cooling system parameters of a mill. The model can be used to find a heat regime favorable for achieving the required final magnetic properties of electrical steel. The efficiency of the factors affecting the heat regime in rolling is studied.

  5. Tribological Testing of Anti-Adhesive coatings for Cold Rolling Mill Rolls—Application to TiN-Coated Rolls

    NASA Astrophysics Data System (ADS)

    Ould, Choumad; Gachon, Yves; Montmitonnet, Pierre; Badiche, Xavier

    2011-05-01

    Roll life is a major issue in cold strip rolling. Roll wear may result either in too low roll roughness, bringing friction below the minimum requested for strip entrainment; or it may degrade strip surface quality. On the contrary, adhesive wear and transfer ("roll coating", "pick up") may form a thick metallic deposits on the roll which increases friction excessively and degrades strip surface again [1]. The roll surface, with the help of a materials-adapted lubricant, must therefore possess anti-wear and anti-adhesive properties. Thus, High Speed Steeel (HSS) rolls show superior properties compared with standard Cr-steel rolls due to their high carbide surface coverage. Another way to improve wear and adhesion properties of surfaces is to apply hard metallic (hard-Cr) or ceramic coatings. Chromium is renowned for its excellent anti-wear and anti-adhesive properties and may serve as a reference. Here, as a first step towards alternative, optimised coatings, a PVD TiN coating has been deposited on tool steels, as previous attempts have proved TiN to be rather successful in cold rolling experiments [2,3]. Different tribological tests are reported here, giving insight in both anti-adhesive properties and fatigue life improvement.

  6. The Research on Optimization of Edge Drop Control for Cold Tandem Rolling Mill

    NASA Astrophysics Data System (ADS)

    Zhou, Xiao-Min; Yue, Xiao-Xue

    2016-05-01

    The cold tandem rolling of metal strip presents a significant control challenge because of nonlinearities and process complexities. And reducing edge drop of cold rolling strips and meeting uniform thickness will be a new tough shape theories and technologies. In this paper, the existing edge drop control are analyzed and optimized. The simulation results and practical data show that the optimized control system can effectively control the edge drop.

  7. Improvement of the technique of calculating the energy-force parameters of pinch-pass mills for increasing the efficiency of producing cold-rolled strips

    NASA Astrophysics Data System (ADS)

    Garber, E. A.; Timofeeva, M. A.

    2016-11-01

    New propositions are introduced into the technique of energy-force calculation of pinch-pass mills in order to determine the energy-force and technological parameters of skin rolling of cold-rolled steel strips at the minimum errors. The application of these propositions decreases the errors of calculating the forces and torques in a working stand by a factor of 3-5 as compared to the calculation according to the well-known technique, saves the electric power in the existing mills, and demonstrates the possibility of decreasing the dimensions of working stands and the power of the rolling mill engine.

  8. Decoupling control based on terminal sliding mode and wavelet network for the speed and tension system of reversible cold strip rolling mill

    NASA Astrophysics Data System (ADS)

    Fang, Yiming; Liu, Le; Li, Jianxiong; Xu, Yanze

    2015-08-01

    To weaken the nonlinear coupling influences among the variables in the speed and tension system of reversible cold strip rolling mill, a novel dynamic decoupling control strategy is proposed based on nonsingular fast terminal sliding mode (NFTSM) and wavelet neural network (WNN). First, nonlinear disturbance observers are developed to counteract the mismatched uncertainties, and then input/output dynamic decoupling and linearisation for the speed and tension nonlinear coupling system are realised by utilising the inverse system theory. Second, nonsingular fast terminal sliding mode controller (NFTSMC) for each pseudo linear subsystem is presented based on backstepping and two-power reaching law, so as to improve the global convergence speed and robust stability of the system. Third, adaptive WNNs are used to approximate the uncertain items of the system, so as to improve the control precision of the speed and tension of reversible cold strip rolling mill. Theoretical analyses show that the NFTSMs satisfy reachability condition, the system error variables can converge to equilibrium point in finite time, and the resulting closed-loop system is globally asymptotically stable. Finally, simulation research is carried out on the speed and tension system of a 1422 mm reversible cold strip rolling mill by using the actual data, and results show the superiority of the proposed control strategy in comparison with the strategies of cascade PI, linear sliding mode control and internal model control.

  9. CONTROL FOR ROLLING MILL

    DOEpatents

    Shuck, A.B.; Shaw, W.C.

    1961-06-20

    A plutonium-rolling apparatus is patented that has two sets of feed rolls, shaping rolls between the feed rolls, and grippers beyond the feed rolls, which ready a workpiece for a new pass through the shaping rolls by angularly shifting the workpiece about its axis or transversely moving it on a line parallel to the axes of the shaping rolls. Actuation of each gripper for gripping or releasing the workpiece is produced by the relative positions assumed by the feed rolls adjacent to the gripper as the workpiece enters or leaves the feed rolls.

  10. Shear Roll Mill Reactivation

    DTIC Science & Technology

    2012-09-13

    process equipment sprinkler protection systems , and the 5 psig steam supply serving the building heating and make-up air systems . It also included...control system can be run for maintenance and/or checkout while the fire alarm panel is bypassed. A sprinkler line and gate valve serving the Primac...the 440 v. electrical system providing power for process equipment motors, shear roll hydraulic pump motors, the air compressor motor, as well as

  11. Rolling Mill Hill, Nashville, TN

    EPA Pesticide Factsheets

    Rolling Mill Hill was the home to Nashville General Hospital from 1890 to the 1990s and encompassed several buildings and structures. These existing buildings of historical significance were re-used in the form of apartments. The original Trolley Barns on the site are now artists’ lofts and are home to several companies and non-profit offices. Nance Place, which entails additional buildings built on-site, is a Tax Credit Workforce Housing Development and is Platinum LEED certified.

  12. VIEW OF HANDOPERATED ROLLING MILLS ROLLING STANDS FROM LEFT TO ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    VIEW OF HAND-OPERATED ROLLING MILLS ROLLING STANDS FROM LEFT TO RIGHT: THREE HIGH; THREE HIGH; THREE HIGH; THREE HIGH (OPERATED AS A TWO-HIGH); TWO HIGH TWO HIGH MANUFACTURED BY BLAW-KNOX THREE HIGH MANUFACTURED BY LEWIS FOUNDRY AND MACHINE CO. - Cambria Iron Company, Gautier Works, 12" Mill, Clinton Street & Little Conemaugh River, Johnstown, Cambria County, PA

  13. 10. VIEW OF THE INSTALLATION OF PLUTONIUM FABRICATION ROLLING MILL. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    10. VIEW OF THE INSTALLATION OF PLUTONIUM FABRICATION ROLLING MILL. THE MILL ROLLED INGOTS INTO SHEETS THAT WERE THEN CUT INTO CIRCLE BLANKS TO BE PASSED THROUGH THE CENTER LINE FOR PRESSING. (2/19/63) - Rocky Flats Plant, Plutonium Fabrication, Central section of Plant, Golden, Jefferson County, CO

  14. Strip edge cracking simulation in cold rolling

    NASA Astrophysics Data System (ADS)

    Hubert, C.; Dubar, L.; Dubar, M.; Dubois, A.

    2011-01-01

    This research work focuses on a specific defect which occurs during cold rolling of steel strips: edge-serration. Investigations on the industrial processes have led to the conclusion that this defect is the result of the edge-trimming and cold rolling sequences. The aim of this research work is to analyze the effect of the cutting process and the cold rolling on cracks occurrence, especially on strip edges. This study is performed using an experimental testing stand called Upsetting Rolling Test (URT). It allows to reproduce cold rolling contact parameters such as forward slip, reduction ratio and friction coefficients. Specimens sampled near trimmed industrial strip edges are deformed using the URT stand. Two sets of specimens with different stress states, obtained by annealing, are submitted to two reduction passes with extreme forward slips. Scanning electron microscopy observations added to 3D optical surface profiler topographies show that on one hand, forward slip has a major effect on cracks opening. On the other hand, cracks opening decreases according to high roll strip speed gradient. Concerning the heat-treated specimens, no crack appeared after all reduction passes, showing a large influence of the cutting process and consequently of the local stress state in the vicinity of the burnish and fracture regions.

  15. Strip edge cracking simulation in cold rolling

    SciTech Connect

    Hubert, C.; Dubar, L.; Dubar, M.; Dubois, A.

    2011-01-17

    This research work focuses on a specific defect which occurs during cold rolling of steel strips: edge-serration. Investigations on the industrial processes have led to the conclusion that this defect is the result of the edge-trimming and cold rolling sequences. The aim of this research work is to analyze the effect of the cutting process and the cold rolling on cracks occurrence, especially on strip edges.This study is performed using an experimental testing stand called Upsetting Rolling Test (URT). It allows to reproduce cold rolling contact parameters such as forward slip, reduction ratio and friction coefficients. Specimens sampled near trimmed industrial strip edges are deformed using the URT stand. Two sets of specimens with different stress states, obtained by annealing, are submitted to two reduction passes with extreme forward slips.Scanning electron microscopy observations added to 3D optical surface profiler topographies show that on one hand, forward slip has a major effect on cracks opening. On the other hand, cracks opening decreases according to high roll strip speed gradient. Concerning the heat-treated specimens, no crack appeared after all reduction passes, showing a large influence of the cutting process and consequently of the local stress state in the vicinity of the burnish and fracture regions.

  16. Energy efficiency improvement of electric drive of cold pilgering mill

    NASA Astrophysics Data System (ADS)

    Sychev, D. A.; Savosteenko, N. V.; Gryzlov, A. A.

    2017-02-01

    Different ways to improve the energy efficiency of electric drives of cold pilgering mill are considered. Mathematical modeling methods represent studies according to which it is possible to evaluate quantitatively the energy savings. For example, cold pilgering mill 450 shows the mean square of the armature current of the main drive motor related to critical frequency of the speed loop. The possibility of energy saving by previous field weakening of the motor before the operating cycle of rolling is considered. The optimal energy saving points of supply and termination of the pulse are determined by the field weakening. The correlation of the parameters of the dynamic units and the change of the electric drive work schedule provides the greatest loss reduction in the main drive of the cold pilgering mill stand based on the conditions. Activities aimed at improving energy efficiency of electric drives of mills of this group are reviewed, which reduces the electric energy consumption for the cycle rolling by 20-25 %.

  17. Improvement of rolling 6 mm thin plates in plate rolling mill PT. Krakatau Posco

    NASA Astrophysics Data System (ADS)

    Pujiyanto, Hamdani

    2017-01-01

    A 6-mm thin plate is difficult to produce especially if the product requires wide size and high strength. Flatness is the main quality issue in rolling 6-mm plate using a 4-high reversing mill which use ±1100-mm work roll. Thus some methods are applied to overcome such issue in order to comply to customer quality requirement. Pre-rolling, rolling, and post-rolling conditions have to be considered comprehensively. Roll unit management will be the key factor before rolling condition. The roll unit itself has a significant impact on work roll crown wearness in relation with work roll intial crown and thermal crown. Work roll crown along with the modification of hydraulic gap control (HGC) could directly alter the flatness of the plate.

  18. Wear of hot rolling mill rolls: An overview

    NASA Astrophysics Data System (ADS)

    Spuzic, S.; Strafford, K. N.; Subramanian, C.; Savage, G.

    1994-08-01

    Rolling is today one of the most important industrial processes because a greater volume of material is worked by rolling than by any other technique. Roll wear is a multiplex process where mechanical and thermal fatigue combines with impact, abrasion, adhesion and corrosion, which all depend on system interactions rather than material characteristics only. The situation is more complicated in section rolling because of the intricacy of roll geometry. Wear variables and modes are reviewed along with published methods and models used in the study and testing of roll wear. This paper reviews key aspects of roll wear control - roll material properties, roll pass design, and system factors such as temperature, loads and sliding velocity. An overview of roll materials is given including adamites, high Cr materials, high speed tool steels and compound rolls. Non-uniform wear, recognized as the most detrimental phenomenon in section rolling, can be controlled by roll pass design. This can be achieved by computer-aided graphical and statistical analyses of various pass series. Preliminary results obtained from pilot tests conducted using a two-disc hot wear rig and a scratch tester are discussed.

  19. 16. VIEW OF A ROLLING MILL THAT WAS USED TO ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    16. VIEW OF A ROLLING MILL THAT WAS USED TO CREATE A METAL SHEET (SHOWN). (4/16/57) - Rocky Flats Plant, Uranium Rolling & Forming Operations, Southeast section of plant, southeast quadrant of intersection of Central Avenue & Eighth Street, Golden, Jefferson County, CO

  20. 5. VIEW OF BERYLLIUM PROCESSING AREA, ROLLING MILL. BERYLLIUM FORMING ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    5. VIEW OF BERYLLIUM PROCESSING AREA, ROLLING MILL. BERYLLIUM FORMING BEGAN IN SIDE A OF THE BUILDING IN 1962. (11/5/73) - Rocky Flats Plant, Uranium Rolling & Forming Operations, Southeast section of plant, southeast quadrant of intersection of Central Avenue & Eighth Street, Golden, Jefferson County, CO

  1. #43 HOT ROLL, A TWOHIGH REVERSING MILL THAT PRODUCES THE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    #43 HOT ROLL, A TWO-HIGH REVERSING MILL THAT PRODUCES THE LONGEST COPPER AND ALLOY STRIP IN THE U.S. INDUSTRY. OVERALL LENGTH OF THE RUN-OUT LINE IS 300'. - American Brass Foundry, 70 Sayre Street, Buffalo, Erie County, NY

  2. Progress in cold roll bonding of metals

    PubMed Central

    Li, Long; Nagai, Kotobu; Yin, Fuxing

    2008-01-01

    Layered composite materials have become an increasingly interesting topic in industrial development. Cold roll bonding (CRB), as a solid phase method of bonding same or different metals by rolling at room temperature, has been widely used in manufacturing large layered composite sheets and foils. In this paper, we provide a brief overview of a technology using layered composite materials produced by CRB and discuss the suitability of this technology in the fabrication of layered composite materials. The effects of process parameters on bonding, mainly including process and surface preparation conditions, have been analyzed. Bonding between two sheets can be realized when deformation reduction reaches a threshold value. However, it is essential to remove surface contamination layers to produce a satisfactory bond in CRB. It has been suggested that the degreasing and then scratch brushing of surfaces create a strong bonding between the layers. Bonding mechanisms, in which the film theory is expressed as the major mechanism in CRB, as well as bonding theoretical models, have also been reviewed. It has also been showed that it is easy for bcc structure metals to bond compared with fcc and hcp structure metals. In addition, hardness on bonding same metals plays an important part in CRB. Applications of composites produced by CRB in industrial fields are briefly reviewed and possible developments of CRB in the future are also described. PMID:27877949

  3. Progress in cold roll bonding of metals.

    PubMed

    Li, Long; Nagai, Kotobu; Yin, Fuxing

    2008-04-01

    Layered composite materials have become an increasingly interesting topic in industrial development. Cold roll bonding (CRB), as a solid phase method of bonding same or different metals by rolling at room temperature, has been widely used in manufacturing large layered composite sheets and foils. In this paper, we provide a brief overview of a technology using layered composite materials produced by CRB and discuss the suitability of this technology in the fabrication of layered composite materials. The effects of process parameters on bonding, mainly including process and surface preparation conditions, have been analyzed. Bonding between two sheets can be realized when deformation reduction reaches a threshold value. However, it is essential to remove surface contamination layers to produce a satisfactory bond in CRB. It has been suggested that the degreasing and then scratch brushing of surfaces create a strong bonding between the layers. Bonding mechanisms, in which the film theory is expressed as the major mechanism in CRB, as well as bonding theoretical models, have also been reviewed. It has also been showed that it is easy for bcc structure metals to bond compared with fcc and hcp structure metals. In addition, hardness on bonding same metals plays an important part in CRB. Applications of composites produced by CRB in industrial fields are briefly reviewed and possible developments of CRB in the future are also described.

  4. Rolling mill optimization using an accurate and rapid new model for mill deflection and strip thickness profile

    NASA Astrophysics Data System (ADS)

    Malik, Arif Sultan

    This work presents improved technology for attaining high-quality rolled metal strip. The new technology is based on an innovative method to model both the static and dynamic characteristics of rolling mill deflection, and it applies equally to both cluster-type and non cluster-type rolling mill configurations. By effectively combining numerical Finite Element Analysis (FEA) with analytical solid mechanics, the devised approach delivers a rapid, accurate, flexible, high-fidelity model useful for optimizing many important rolling parameters. The associated static deflection model enables computation of the thickness profile and corresponding flatness of the rolled strip. Accurate methods of predicting the strip thickness profile and strip flatness are important in rolling mill design, rolling schedule set-up, control of mill flatness actuators, and optimization of ground roll profiles. The corresponding dynamic deflection model enables solution of the standard eigenvalue problem to determine natural frequencies and modes of vibration. The presented method for solving the roll-stack deflection problem offers several important advantages over traditional methods. In particular, it includes continuity of elastic foundations, non-iterative solution when using pre-determined elastic foundation moduli, continuous third-order displacement fields, simple stress-field determination, the ability to calculate dynamic characteristics, and a comparatively faster solution time. Consistent with the most advanced existing methods, the presented method accommodates loading conditions that represent roll crowning, roll bending, roll shifting, and roll crossing mechanisms. Validation of the static model is provided by comparing results and solution time with large-scale, commercial finite element simulations. In addition to examples with the common 4-high vertical stand rolling mill, application of the presented method to the most complex of rolling mill configurations is demonstrated

  5. Simulation and optimization of the cold roll-forming process

    NASA Astrophysics Data System (ADS)

    Sheu, Jinn-Jong

    2004-06-01

    In this paper, the cold roll-forming process of steel was simulated. The FEM model of rollers was built in the LS-DYNA software. There are six stands used in the cold-roll-forming process simulation. The frictions of the tools were determined by the comparison of the cold-roll-forming results and the simulation deformation. Many friction conditions were tested to approach the experimental results of the forming experiments. The blanks were pushed through the rollers in the roll-forming machine. While in the simulation, the rollers were running over the fixed-end blank instead of moving the materials. The resulted motion is the same but the boundary conditions were easier to specify and control. The rolling speeds in the simulation were higher to save the calculation time but still confirm to the experiment results. The simulation results shown the axial and the shear strains were induced during the bending process of sheet metal. The thickness of the sheet metal was varied very slightly during the roll-forming process. The dimension and shape of the cold roll-formed specimens were in good agreement with the experiment results. The Taguchi method was adopted to design an optimum roll flower.

  6. Experience in TMT with the use of cold lengthwise rolling in dead rolls

    NASA Astrophysics Data System (ADS)

    Agas'yants, G. A.; Semibratov, G. G.; Kodjaspirov, G. E.

    2007-01-01

    Experience in the thermomechanical treatment of long stepped preforms for shafts (including torsion ones), studs, forcing bolts, and other articles from high-strength and maraging steels with the use of cold lengthwise rolling in dead rolls is described. The used variants of TMT make it possible to obtain hardened highly loaded machine parts with high quality and performance parameters.

  7. Correlating microstructure and texture in cold-rolled Ta ingot

    SciTech Connect

    Feng, C. ); Kumar, P. )

    1989-10-01

    An analysis of tantalum ingot cold-rolled and annealed under different conditions reveals several correlations between the microstructure, developed textures and thermomechanical processing parameters. For example, the hardness of rolled sheet is not significantly affected by the amount of reduction prior to the final anneal, while the final grain size decreases with an increasing number of intermediate annealing steps. Four classes of texture are found in the cold-rolled tantalum, but the finger-grained classes can only be produced via a 70 percent reduction in thickness prior to the final anneal. Although ample dislocation debris is produced by the rolling operation, clearly defined line dislocations and dislocations networks are absent, indicating that full recrystallization is not achieved in the finished sheets. A large concentration of ledge dislocations at the grain boundary regions is considered an important contributor to the good formability of tantalum.

  8. The kinematics of the four-roll mill

    NASA Astrophysics Data System (ADS)

    Higdon, J. J. L.

    1993-01-01

    Numerical computations are employed to study the flow field produced by a four-roll mill. The radius of the cylinders a, the cylinder spacing 2b, and the size 2l of the square container are varied to assess the effects on the kinematics of the flow field. It is found that a ratio of a/b=0.625 with l/b≥3.0 produces the best approximation to a pure extensional flow. With these parameter values, the extension rate remains constant with an error of less than 1% over an axial region x/b≤0.5. By contrast, the commonly accepted design a/b=0.772 suggested by Fuller and Leal [J. Polym. Sci. Polym. Phys. 19, 557 (1981)] produces a variation in extension rate of 50% over the same region. Streamline patterns and velocity gradient error contours are presented for these two designs.

  9. Linking Grain Boundary Microstructure to Stress Corrosion Cracking of Cold Rolled Alloy 690 in PWR Primary Water

    SciTech Connect

    Bruemmer, Stephen M.; Olszta, Matthew J.; Toloczko, Mychailo B.; Thomas, Larry E.

    2012-10-01

    Grain boundary microstructures and microchemistries are examined in cold-rolled alloy 690 tubing and plate materials and comparisons are made to intergranular stress corrosion cracking (IGSCC) behavior in PWR primary water. Chromium carbide precipitation is found to be a key aspect for materials in both the mill annealed and thermally treated conditions. Cold rolling to high levels of reduction was discovered to produce small IG voids and cracked carbides in alloys with a high density of grain boundary carbides. The degree of permanent grain boundary damage from cold rolling was found to depend directly on the initial IG carbide distribution. For the same degree of cold rolling, alloys with few IG precipitates exhibited much less permanent damage. Although this difference in grain boundary damage appears to correlate with measured SCC growth rates, crack tip examinations reveal that cracked carbides appeared to blunt propagation of IGSCC cracks in many cases. Preliminary results suggest that the localized grain boundary strains and stresses produced during cold rolling promote IGSCC susceptibility and not the cracked carbides and voids.

  10. Texture Evolution of a Non-oriented Electrical Steel Cold Rolled at Directions Different from the Hot Rolling Direction

    NASA Astrophysics Data System (ADS)

    He, Youliang; Hilinski, Erik; Li, Jian

    2015-11-01

    With the objective of optimizing the crystallographic texture of non-oriented electrical steel, i.e., reducing the <111>//ND and <110>//RD fibers and promoting the <001>//ND texture, a new rolling scheme was proposed and tested, in which the cold rolling direction (CRD) was intentionally inclined at an angle to the hot rolling direction (HRD) in order to change the orientation flow paths during cold rolling and alter the final texture of the annealed sheets. A non-oriented electrical steel containing 0.88 wt pct Si was hot rolled using conventional routes and annealed, and a number of rectangular plates were cut from the hot band with the longitudinal directions inclined at various angles, i.e., 0, 15, 30, 45, 60, 75, and 90 deg, to the HRD. These plates were then cold rolled along the longitudinal directions with a thickness reduction of 72 pct. The cold-rolled samples were annealed, temper rolled and annealed again (final annealing). The texture evolution during hot rolling, hot band annealing, cold rolling, and final annealing was characterized by electron backscatter diffraction and X-ray diffraction techniques. By changing the CRD with respect to the HRD, the initial texture and the orientation flow paths were altered, which resulted in apparent differences in the textures as compared to conventional cold rolling. After temper rolling and final annealing, the recrystallization textures consisted of mainly a <001>//ND fiber and there was almost no <111>//ND fiber. The sample cold rolled at an angle of 60 deg to the HRD had the strongest texture (intensity almost 2× of conventional rolling) with a maximum at the cube {001}<100> orientation—a magnetically favorable orientation for non-oriented electrical steels.

  11. Cold pressure welding by incremental rolling: Deformation zone analysis

    NASA Astrophysics Data System (ADS)

    Schmidt, Hans Christian; Homberg, Werner; Hoppe, Christian; Grundmeier, Guido; Hordych, Illia; Maier, Hans Jürgen

    2016-10-01

    In this paper we analyse the deformation zone that forms during cold welding of metal pairs by incremental rolling. The tool geometry has great influence on the forming behaviour and the overall shape of the metal part. In order to improve the process, an increase in surface exposure is aspired since it should lead to an increased weld strength. Six tool geometries were tested by means of FEA and analysed based on the surface exposure created between the surfaces in contact.

  12. Development of alignment-guidance device for grooved roll mill using parallel projection imaging technique

    NASA Astrophysics Data System (ADS)

    Kodama, Toshifumi; Iwata, Teruhisa; Yamagami, Daisaku; Takagi, Keiji

    2013-04-01

    The accuracy in the arrangement of grooved rolls for the finishing rolling mill is of large importance for the good roundness of the bar steel product supplied to the precision machinery components such as the bearing of the high speed motor. Combining telecentric optics, silhouette image processing techniques, and statistical data processing allowed the development of the quantitative alignment guidance technique of the grooved rolls. The developed system demonstrated a high measuring accuracy and was seen to have practical use.

  13. Effect of roll-compaction and milling conditions on granules and tablet properties.

    PubMed

    Perez-Gandarillas, Lucia; Perez-Gago, Ana; Mazor, Alon; Kleinebudde, Peter; Lecoq, Olivier; Michrafy, Abderrahim

    2016-09-01

    Dry granulation is an agglomeration process used to produce size-enlarged particles (granules), improving the handling properties of powders such as flowability. In this process, powders are compacted using a roll press to produce ribbons, which are milled in granules used further in the tableting process. The granule and tablet properties are influenced by the existence of different designs of the roll compactors, milling systems and the interaction between process parameters and raw material properties. The main objective of this work was to investigate how different roll-compaction conditions and milling process parameters impact on ribbons, granules and tablet properties, highlighting the role of the sealing system (cheek plates and rimmed roll). In this context, two common excipients differing in their mechanical behaviour (MCC and mannitol) are used. The study is based on the analysis of granule size distribution together with the characterization of loss of compactability during die compaction. Results show that the tensile strength of tablets is lower when using granules than when the raw materials are compressed. Moreover, the plastic material (MCC) is more sensitive than the brittle one (mannitol). Regarding the roll-force, it is observed that the higher the roll force, the lower the tensile strength of tablets from granulated material is. These findings are in agreement with the literature. The comparison of sealing systems shows that the rimmed-roll system leads to slightly stronger tablets than the use of cheek plates. In addition, the use of the rimmed-roll system reduces the amount of fines, in particular when high roll force is applied. Overall, it can be concluded that roll-compaction effect is predominant over the milling effect on the production of fines but less significant on the tablet properties. This study points out that the balance between a good flowability by reducing the amount of fines and appropriate tablet strength is achieved with

  14. The Relationship Between Hot and Cold Rolling Parameters and Secondary Recrystallization Behavior in Silicon Steel Sheets

    NASA Astrophysics Data System (ADS)

    Jahangiri, Mohammadreza

    2015-08-01

    The effect of different hot and cold rolling process variables was evaluated for the secondary recrystallization behavior of silicon steel sheets, and a simple model was developed. On the basis of the model, the following results can be drawn: (a) for complete secondary recrystallization of silicon steel sheets, rolling of cast ingots must precede MnS precipitation start; (b) if it is necessitated, intermediate annealing during hot rolling passes must be carried out in the temperature of about 1000 °C; (c) during hot rolling, the amount of initial strain before the intermediate annealing of rolled strips at 1000 °C must be >70% reduction in thickness; (d) in the two-stage cold rolling method, the thickness reduction in the second cold rolling stage must be <61%; and (e) secondary recrystallization is encouraged by using the non-conventional three-stage cold rolling method with two intermediate anneals.

  15. Texture development in dual-phase cold-rolled 18 pct Ni maraging steel

    SciTech Connect

    Ahmad, Z.; Farooque, M.; Ul Haq, A.; Khan, A.Q.

    1997-12-01

    Austenite and martensite textures were studied in 18 pct Ni 350-maraging steel as a function of various degrees of cold rolling. The austenite phase in the samples was produced by repeated thermal cycling between ambient and 800 C. The austenite phase thus formed was mechanically unstable and transformed to the martensite phase after 30 pct cold rolling. The texture developed as a result of cold rolling, and its effect upon microstructure and hardness has been studied.

  16. Investigation on the cold rolling and structuring of cold sprayed copper-coated steel sheets

    NASA Astrophysics Data System (ADS)

    Bobzin, K.; Öte, M.; Wiesner, S.; Gerdt, L.; Senge, S.; Hirt, G.

    2017-03-01

    A current driving force of research is lightweight design. One of the approaches to reduce the weight of a component without causing an overall stiffness decrease is the use of multi-material components. One of the main challenges of this approach is the low bonding strength between different materials. Focusing on steel-aluminum multi-material components, thermally sprayed copper coatings can come into use as a bonding agent between steel sheets and high pressure die cast aluminum to improve the bonding strength. This paper presents a combination of cold gas spraying of copper coatings and their subsequent structuring by rolling as surface pretreatment method of the steel inserts. Therefore, flat rolling experiments are performed with samples in “as sprayed” and heat treated conditions to determine the influence of the rolling process on the bond strength and the formability of the coating. Furthermore, the influence of the rolling on the roughness and the hardness of the coating was examined. In the next step, the coated surface was structured, to create a surface topology suited for a form closure connection in a subsequent high-pressure die casting process. No cracks were observed after the cold rolling process with a thickness reduction of up to ε = 14 % for heat treated samples. Structuring of heat treated samples could be realized without delamination and cracking.

  17. Rheology of coal-water slurries prepared by the HP roll mill grinding of coal

    SciTech Connect

    Fuerstenau, D.W.

    1992-12-01

    The objective of the research is the development of improved technology for the preparation of coal-water slurries, which have potential for replacing fuel oil in direct combustion. The fine grinding of coal is a crucial step in the manufacture of coal-water slurries. In this context, currently available grinding mills exhibit poor energy efficiency for size reduction and non-optimum packing characteristics of the ground coal. The first increases the cost of manufacture of coal-water slurries and the second adversely affects their rheological properties. The newly invented choke-fed, high-pressure roll mill is up to 50% more energy efficient and, moreover, there are reasons to believe that it produces a size distribution of ground particles which is closer to the dense packing composition. The high-pressure roll mill (which is perhaps the only really significant innovation in industrial comminution in this century) has lower capital cost, occupies less floor space, shows negligible wear rate, accepts feed with a wide range of moisture contents and, of particular importance, it can be scaled up to grind hundreds of tons of solids per hour. The high-pressure roll mill provides a unique opportunity to develop an improved technology for preparing coal-water slurries. Our research group in the University of California at Berkeley not only has a fully instrumented, laboratory-scale, choke-fed. high-pressure roll mill (the only one of its kind in the United States) but also fully instrumented laboratory ball mills for comparative fine coal preparation purposes. In this research program, our plans are to systematically investigate comminution energy consumption, deagglomeration procedures, and the stability and rheology of coal-water slurry fuel prepared with high-pressure roll mill, and to compare the results with slurry prepared with ball-milled coal.

  18. Extended Kalman Filter Based Neural Networks Controller For Hot Strip Rolling mill

    SciTech Connect

    Moussaoui, A. K.; Abbassi, H. A.; Bouazza, S.

    2008-06-12

    The present paper deals with the application of an Extended Kalman filter based adaptive Neural-Network control scheme to improve the performance of a hot strip rolling mill. The suggested Neural Network model was implemented using Bayesian Evidence based training algorithm. The control input was estimated iteratively by an on-line extended Kalman filter updating scheme basing on the inversion of the learned neural networks model. The performance of the controller is evaluated using an accurate model estimated from real rolling mill input/output data, and the usefulness of the suggested method is proved.

  19. Effect of cold-rolling on the magnettic ttransitions in Au83Fe17

    NASA Astrophysics Data System (ADS)

    Xing Du, Chen; J, Nogues; K, V. Rao; C, E. Violet; R, J. Borg

    1988-03-01

    The temperature dependences of the dynamic-elastic and viscous susceptibilities have been measured for Au83Fe17 after cold-rolling. It is found that cold-rolling reduces the Curie temperature and raises the spin-freezing temperature remarkably. These results can be explained on the basis of the precipitation medel proposed by Borg and Violet.

  20. Control method for steel strip roughness in Two-stand temper mill rolling

    NASA Astrophysics Data System (ADS)

    Li, Rui; Zhang, Qingdong; Zhang, Xiaofeng; Yu, Meng; Wang, Bo

    2015-05-01

    How to control surface roughness of steel strip in a narrow range for a long time has become an important question because surface roughness would significantly influence the appearance of the products. However, there are few effective solutions to solve the problem currently. In this paper, considering both asperities of work roll pressing in and squeezing the steel strip, two asperity contact models including squeezing model and pressing in model in a two-stand temper mill rolling are established by using finite element method (FEM). The simulation investigates the influences of multiple process parameters, such as work roll surface roughness, roll radius and roll force on the surface roughness of steel strip. The simulation results indicate that work rolls surface roughness and roll force play important roles in the products; furthermore, the effect of roll force in the first stand is opposite to the second. According to the analysis, a control method for steel strip surface roughness in a narrow range for a long time is proposed, which applies higher work roll roughness in the first stand and lower roll roughness in the second to make the steel strip roughness in a required narrow range. In the later stage of the production, decreasing the roll force in the first stand and increasing the roll force in the second stand guarantee the steel strip roughness relatively stable in a long time. The following experimental measurements on the surface topography and roughness of the steel strips during the whole process are also conducted. The results validate the simulation conclusions and prove the effect of the control method. The application of the proposed method in the steel strip production shows excellent performance including long service life of work roll and high finished product rate.

  1. TOPICAL REVIEW: Progress in cold roll bonding of metals

    NASA Astrophysics Data System (ADS)

    Li, Long; Nagai, Kotobu; Yin, Fuxing

    2008-04-01

    Layered composite materials have become an increasingly interesting topic in industrial development. Cold roll bonding (CRB), as a solid phase method of bonding same or different metals by rolling at room temperature, has been widely used in manufacturing large layered composite sheets and foils. In this paper, we provide a brief overview of a technology using layered composite materials produced by CRB and discuss the suitability of this technology in the fabrication of layered composite materials. The effects of process parameters on bonding, mainly including process and surface preparation conditions, have been analyzed. Bonding between two sheets can be realized when deformation reduction reaches a threshold value. However, it is essential to remove surface contamination layers to produce a satisfactory bond in CRB. It has been suggested that the degreasing and then scratch brushing of surfaces create a strong bonding between the layers. Bonding mechanisms, in which the film theory is expressed as the major mechanism in CRB, as well as bonding theoretical models, have also been reviewed. It has also been showed that it is easy for fcc structure metals to bond compared with bcc and hcp structure metals. In addition, hardness on bonding same metals plays an important part in CRB. Applications of composites produced by CRB in industrial fields are briefly reviewed and possible developments of CRB in the future are also described. Corrections were made to the abstract and conclusion of this article on 18 June 2008. The corrected electronic version is identical to the print version.

  2. Intermixing in Cu/Ni multilayers induced by cold rolling

    NASA Astrophysics Data System (ADS)

    Wang, Z.; Perepezko, J. H.; Larson, D.; Reinhard, D.

    2015-04-01

    Repeated cold rolling was performed on multilayers of Cu60/Ni40 and Cu40/Ni60 foil arrays to study the details of driven atomic scale interfacial mixing. With increasing deformation, there is a significant layer refinement down to the nm level that leads to the formation of a solid solution phase from the elemental end members. Intriguingly, the composition of the solid solution is revealed by an oscillation in the composition profile across the multilayers, which is different from the smoothly varying profile due to thermally activated diffusion. During the reaction, Cu mixed into Ni preferentially compared to Ni mixing into Cu, which is also in contrast to the thermal diffusion behavior. This is confirmed by observations from X-ray diffraction, electron energy loss spectrum and atom probe tomography. The diffusion coefficient induced by cold rolling is estimated as 1.7 × 10-17 m2/s, which cannot be attributed to any thermal effect. The effective temperature due to the deformation induced mixing is estimated as 1093 K and an intrinsic diffusivity db, which quantifies the tendency towards equilibrium in the absence of thermal diffusion, is estimated as 6.38 × 10-18 m2/s. The fraction of the solid solution phase formed is illustrated by examining the layer thickness distribution and is described by using an error function representation. The evolution of mixing in the solid solution phase is described by a simplified sinusoid model, in which the amplitude decays with increased deformation level. The promoted diffusion coefficient could be related to the effective temperature concept, but the establishment of an oscillation in the composition profile is a characteristic behavior that develops due to deformation.

  3. Intermixing in Cu/Ni multilayers induced by cold rolling

    SciTech Connect

    Wang, Z.; Perepezko, J. H.; Larson, D.; Reinhard, D.

    2015-04-28

    Repeated cold rolling was performed on multilayers of Cu60/Ni40 and Cu40/Ni60 foil arrays to study the details of driven atomic scale interfacial mixing. With increasing deformation, there is a significant layer refinement down to the nm level that leads to the formation of a solid solution phase from the elemental end members. Intriguingly, the composition of the solid solution is revealed by an oscillation in the composition profile across the multilayers, which is different from the smoothly varying profile due to thermally activated diffusion. During the reaction, Cu mixed into Ni preferentially compared to Ni mixing into Cu, which is also in contrast to the thermal diffusion behavior. This is confirmed by observations from X-ray diffraction, electron energy loss spectrum and atom probe tomography. The diffusion coefficient induced by cold rolling is estimated as 1.7 × 10{sup −17} m{sup 2}/s, which cannot be attributed to any thermal effect. The effective temperature due to the deformation induced mixing is estimated as 1093 K and an intrinsic diffusivity d{sub b}, which quantifies the tendency towards equilibrium in the absence of thermal diffusion, is estimated as 6.38 × 10{sup −18} m{sup 2}/s. The fraction of the solid solution phase formed is illustrated by examining the layer thickness distribution and is described by using an error function representation. The evolution of mixing in the solid solution phase is described by a simplified sinusoid model, in which the amplitude decays with increased deformation level. The promoted diffusion coefficient could be related to the effective temperature concept, but the establishment of an oscillation in the composition profile is a characteristic behavior that develops due to deformation.

  4. Effects of microalloying on hot-rolled and cold-rolled Q&P steels

    NASA Astrophysics Data System (ADS)

    Azevedo de Araujo, Ana Luiza

    Third generation advanced high strength steels (AHSS) have been a major focus in steel development over the last decade. The premise of these types of steel is based on the potential to obtain excellent combinations of strength and ductility with low-alloy compositions by forming mixed microstructures containing retained austenite (RA). The development of heat treatments able to achieve the desired structures and properties, such as quenching and partitioning (Q&P) steels, is driven by new requirements to increase vehicle fuel economy by reducing overall weight while maintaining safety and crashworthiness. Microalloying additions of niobium (Nb) and vanadium (V) in sheet products are known to provide strengthening via grain refinement and precipitation hardening and may influence RA volume fraction and transformation behavior. Additions of microalloying elements in Q&P steels have not been extensively studied to date, however. The objective of the present study was to begin to understand the potential roles of Nb and V in hot-rolled and cold-rolled Q&P steel. For that, a common Q&P steel composition was selected as a Base alloy with 0.2C-1.5Si-2.0Mn (wt. %). Two alloys with an addition of Nb (0.02 and 0.04 wt. %) and one with an addition of V (0.06 wt. %) to the Base alloy were investigated. Both hot-rolled and cold-rolled/annealed Q&P simulations were conducted. In the hot-rolled Q&P study, thermomechanical processing was simulated via hot torsion testing in a GleebleRTM 3500, and four coiling temperatures (CT) were chosen. Microstructural evaluation (including RA measurements via electron backscattered diffraction - EBSD) and hardness measurements were performed for all alloys and coiling conditions. The analysis showed that Nb additions led to overall refinement of the prior microstructure. Maximum RA fractions were measured at the 375 °C CT, and microalloying was associated with increased RA in this condition when compared to the Base alloy. A change in

  5. Soft Starting Arrangements Availables for Hot Rolling Mills for Energy Conservation

    NASA Astrophysics Data System (ADS)

    Bisen, A. M.; Bapat, P. M.; Gagnuly, S. K.

    2012-07-01

    The conventional rolling mills in India are producing a major part of structural steel requirement of the country. The energy conservation in these rolling mills can be achieved mainly by reducing the size of the prime mover i.e. main electric motor. The power consumption per ton can be considerably decreased through proper selection of electric motor since it has been an observation by many surveyors[1] that the selection of electric motor of the rolling mill has been almost five to ten times on the higher side which can be easily verified from the power consumption and motor working data.Flywheel is a mechanical storage device. Largest size of flywheels are frequently recommended for smooth running of rolling mills. The main difficulty encountered in selecting large capacity flywheel or flywheel gear box system is the starting of the mill with smaller capacity electric motor. The starting characteristic of electric motor is not suitable for starting such rolling mill with very high inertia flywheel. In such condition it becomes very essential to introduce the soft starting arrangement for the electric motor so that considerably small size motor can start the flywheel effectively.Soft starters are used for the smooth start-up control of three-phase induction motors. The soft starter is functionally located between the Flywheel and the electric motor. In selecting the correct soft starter to suit the application the peculiarities of the soft start should be considered. In the prevailing conditions we use the motor of high horse power due to the fact that the flywheel requires high torque to be driven initially. For the same reason the efficiency of the flywheel is very low initially. Once the flywheel stores sufficient power which is required at the start up, the flywheel then requires less power than given initially. If we somehow are able to increase the efficiency of the flywheel using a flexible electrical, mechanical, hydraulic or flexible drives with

  6. The effect of cold rolling parameters on the recrystallization texture of non-oriented electrical steel

    SciTech Connect

    Kawamata, R.; Kubota, T.; Yamada, K.

    1997-12-01

    The effect of cold rolling condition on magnetic properties of non-oriented electrical steel was investigated. For evaluation of cold rolling condition, utilizing rolling shape factor (RSF) was proposed. In the case of small RSF, magnetic induction was improved. Development of ND {parallel} <111> components was suppressed in the recrystallized texture near the surface, and the vicinity of the {l_brace}100{r_brace}<001> component was developed after grain growth. The relation between RSF and cold-rolling condition was examined by computer simulation; such results were attributed to the increment of shear strain in the surface texture. Magnetic properties would be improved by adequate control of cold-rolling condition.

  7. Microstructure and texture evolution in cold-rolled and annealed alloy MA-956

    NASA Astrophysics Data System (ADS)

    Hosoda, Takashi

    The microstructural and texture development with thermomechanical processing, performed through a combination of cold-rolling and annealing, in MA-956 plate consisting of a layered and inhomogeneous microstructure was systematically assessed. The alloy contained in mass percent, 20 Cr, 4.8 Al, 0.4 Ti, 0.4 Y2O3, and the balance iron. The starting material was as-hot-rolled plate, 9.7 mm thick. The as-hot-rolled plate was subjected to 40%, 60%, and 80% cold-rolling reduction and subsequently annealed at 1000, 1200, or 1380. Assessment of microstructural and texture developments before and after cold-rolling and annealing was performed using light optical microscopy (LOM), Vickers hardness testing, and electron backscatter diffraction (EBSD). Locally introduced misorientations by cold-rolling in each region were evaluated by Kernel Average Misorientation (KAM) maps. The as-hot-rolled condition contained a layered and inhomogeneous microstructure consisting of thin and coarse elongated grains, and aggregated regions which consisted of fine grains and sub-grains with {100} texture parallel to the longitudinal direction. The microstructure of the 40% cold-rolled condition contained deformation bands, and the 60% and 80% cold-rolled conditions also contained highly deformed regions where the deformation bands were intricately tangled. A predominant orientation of (001) parallel to the rolling direction was developed during cold-rolling, becoming more prominent with increasing reduction. The magnitudes of KAM angles varied through the thickness depending on the initial microstructures. Recrystallization occurred in regions where high KAM angles were dense after annealing and nucleation sites were the aggregation regions, deformation bands, and highly deformed regions. The shape and size of the recrystallized grains varied depending on the nucleation sites.

  8. Effect of texture on the cold rolling behavior of an alpha-two titanium aluminide

    SciTech Connect

    Sukonnik, I.M.; Semiatin, S.L.; Haynes, M. USAF, Wright Laboratory, Wright-Patterson AFB, OH Rensselaer Polytechnic Institute, Troy, NY )

    1992-03-01

    The effect of the texture on the cold rolling behavior of an alpha-2 titanium aluminide, Ti-14AL-21Nb (wt pct), was investigated by measuring pole figures, Knoop hardness yield loci, tensile ductility, and the starting microstructure of a number of lots of the cold-rolled material. Results showed that measurements of tensile ductility do not necessarily correlate with the cold rolling performance. On the other hand, the Knoop hardness yield locus provides a convenient quality control tool to assess lot-to-lot variations in texture and plastic anisotropy, and hence to estimate the rollability of sheet and foil specimens. 8 refs.

  9. Cold rolling induced alloying behaviors in metallic multilayers

    NASA Astrophysics Data System (ADS)

    Wang, Zhe

    Phase transformation and atomic scale intermixing induced by deformation are important and fundamental issues in the mechanical alloying processes. Repeated cold rolling and folding experiments were performed on the metallic multilayers in order to study the deformation driven behaviors. Various binary systems such as isomorphous, eutectic and thermodynamically immiscible systems were studied. Moreover, monometallic Pd, Pt and Fe were selected in order to study the deformation driven recrystallization behavior. In Cu/Ni multilayers, the composition of the solid solution is revealed by an oscillation in the composition profile across the multilayers, which is different from the smoothly varying profile due to thermally activated diffusion. During the reaction, Cu mixed into Ni preferentially compared to Ni mixing into Cu, which is also in contrast to the thermal diffusion behavior. During the cold rolling of multilayers of Ni and V, deformation induces phase transformation and an interfacial mixing with suppression of nucleation of intermetallic phases. The results also demonstrate that between pure Ni and V layers a metastable fcc solid solution phase forms in Ni70V30, a metastable bcc solid solution phase forms in Ni30V70 and metastable fcc and bcc solid solution phases form in Ni57V43. Compared to the stored energy due to dislocation and interfaces, the excess chemical free energy from the interfacial mixing is the largest portion of total stored energy from deformation, which represents a form of mechanochemical transduction. The difference in the intermixing behaviors between Cu/Ni and Ni/V systems is due to that the systems have different heat of mixing and interface characters. Deformation of Cu/Fe multilayers yields a smooth and monotonic variation in the composition profile. From the local composition consumption it is revealed that that Fe mixes into Cu preferentially than Cu mixing into Fe. The room temperature deformation driven recrystallization was

  10. Microstructure and helium irradiation performance of high purity tungsten processed by cold rolling

    NASA Astrophysics Data System (ADS)

    Chen, Zhe; Han, Wenjia; Yu, Jiangang; Kecskes, Laszlo; Zhu, Kaigui; Wei, Qiuming

    2016-10-01

    This work aims to investigate the effects of confined cold rolling on the evolution of microstructure, hardness, and helium irradiation performance of high purity tungsten (W). Using a final rolling temperature of 450 °C, W samples were severely deformed by confined cold rolling up to equivalent strains (εeq) of 1.6 and 3.3. Experimental results indicate that the average grain size of W specimens processed by confined cold rolling has been greatly reduced, and the rolled W samples with εeq ∼3.3 do not show an "ideal texture" of (001)[110] which is the expected texture of bcc metals processed by conventional cold rolling. The irradiation resistance against 60 keV He+ ions with up to a dose of 1.5 × 1022 ions·m-2 of the rolled W is compared to that of the as-received W. Results show that, due to an improvement of the metal's ductility, blister bursting with a partially opened lid forms on the surface of the rolled W, whereas blister bursting with a fully opened lid forms on the surface of the as-received W.

  11. Mechanical properties of cold-rolled AISI 304LN steel at low temperatures

    SciTech Connect

    Ilola, R.J.; Haenninen, H.E.; Heinaekari, M.J.

    1996-12-01

    Mechanical properties of 0--70% cold-rolled AISI 304LN steel (0, 16 wt.% N) were investigated by means of tensile and Charpy V-notch impact tests between room temperature and {minus}196 C. Fracture surfaces of the tested specimens were investigated using SEM (scanning electron microscope). Austenite stability against {alpha}{prime}-martensite formation during cooling and during deformation in cold-rolling and mechanical testing was determined using magnetic measurements.

  12. Microstructural Evolution in Hot and Cold-Rolled Ti-Nb Alloy

    NASA Astrophysics Data System (ADS)

    Tabei, A.; Startt, J.; Hoffman, R. T.; Yavari, E.; Deo, C.; Garmestani, H.

    2016-10-01

    Phase transformations, morphology, and crystallographic texture evolution in hot and cold-rolled Ti-25.51 wt.% Nb alloys are investigated. The experimental procedure involves synthesis of the alloy by arc melting followed by cold or hot rolling with intermediate prior and postheat treatments. Composition and phase analysis of all alloys are conducted using x-ray diffraction techniques and microstructural observations are conducted using an optical microscope. These examinations reveal that the as-melted alloy possesses large millimeter size grains with no stored strain energy and a two phase β - α' microstructure. Direct cold rolling followed by a short homogenization leads to a β - α'' mixture with ω precipitates. Two hour annealing before cold rolling leads to an α' - α'' mixture with a characteristic triangular martensitic microstructure evidencing the act of shear on formation of the phase. Hot rolling followed by a water quench results in a β - α'' mixture, while annealing prior to hot rolling transforms the arc-melted material to a α' - α'' mixture. The crystallographic textures of similar microstructure mixtures in hot and cold-rolled samples are distinctively different. The analysis shows that the microstructure serves as an identifying characteristic of the processing paths and is highly dependent on the mode of processing.

  13. Texture evolution of commercial pure Ti during cold rolling and recrystallization annealing

    NASA Astrophysics Data System (ADS)

    Jiang, Hai-tao; Liu, Ji-xiong; Mi, Zhen-li; Zhao, Ai-min; Bi, Yan-jun

    2012-06-01

    X-ray diffraction (XRD) was employed to analyze the texture evolution of commercial pure (CP) Ti during cold rolling and recrystallization annealing. The texture components were measured by electron backscattered diffraction (EBSD) after recrystallization annealing. The CP Ti tends to form a texture with the basal pole tilted 30°-40° away from the normal direction toward the transverse direction. The texture of the initial hot-rolled plate can be classified into three kinds, i.e., the pyramid texture ( {bar 1013} )[ {5bar 2bar 30} ] and ( {bar 2021} )[ {10bar 15} ], the basal plane texture ( {0001} )[ {2bar 1bar 10} ], and the stronger prism texture ( {11bar 20} )[ {0001} ]. After cold rolling and annealing (700°C, 60 min), the main texture components are the cold-rolled texture ( {11bar 25} )[ {11bar 23} ] and the recrystallized texture ( {1013} )[ {5bar 2bar 30} ]. The texture ( {bar 2021} )[ {10bar 15} ] is inherited from the texture of the initial hot-rolled plate with the decrease of orientation density gradually. The volume contents of the cold-rolled texture { {bar 2115} \\}< {01bar 10} > and the recrystallized texture { {10bar 13} }< {1bar 210} > are calculated by EBSD. After recrystallization annealing, the specimen is rich in the recrystallized texture and inherits some of texture components from the cold-rolled texture. When the annealing time is prolonged, the anisotropic value decreases.

  14. Microstructural Evolution in Hot and Cold-Rolled Ti-Nb Alloy

    NASA Astrophysics Data System (ADS)

    Tabei, A.; Startt, J.; Hoffman, R. T.; Yavari, E.; Deo, C.; Garmestani, H.

    2017-01-01

    Phase transformations, morphology, and crystallographic texture evolution in hot and cold-rolled Ti-25.51 wt.% Nb alloys are investigated. The experimental procedure involves synthesis of the alloy by arc melting followed by cold or hot rolling with intermediate prior and postheat treatments. Composition and phase analysis of all alloys are conducted using x-ray diffraction techniques and microstructural observations are conducted using an optical microscope. These examinations reveal that the as-melted alloy possesses large millimeter size grains with no stored strain energy and a two phase β - α' microstructure. Direct cold rolling followed by a short homogenization leads to a β - α'' mixture with ω precipitates. Two hour annealing before cold rolling leads to an α' - α'' mixture with a characteristic triangular martensitic microstructure evidencing the act of shear on formation of the phase. Hot rolling followed by a water quench results in a β - α'' mixture, while annealing prior to hot rolling transforms the arc-melted material to a α' - α'' mixture. The crystallographic textures of similar microstructure mixtures in hot and cold-rolled samples are distinctively different. The analysis shows that the microstructure serves as an identifying characteristic of the processing paths and is highly dependent on the mode of processing.

  15. Control of surface thermal scratch of strip in tandem cold rolling

    NASA Astrophysics Data System (ADS)

    Chen, Jinshan; Li, Changsheng

    2014-07-01

    The thermal scratch seriously affects the surface quality of the cold rolled stainless steel strip. Some researchers have carried out qualitative and theoretical studies in this field. However, there is currently a lack of research on effective forecast and control of thermal scratch defects in practical production, especially in tandem cold rolling. In order to establish precise mathematical model of oil film thickness in deformation zone, the lubrication in cold rolling process of SUS410L stainless steel strip is studied, and major factors affecting oil film thickness are also analyzed. According to the principle of statistics, mathematical model of critical oil film thickness in deformation zone for thermal scratch is built, with fitting and regression analytical method, and then based on temperature comparison method, the criterion for deciding thermal scratch defects is put forward. Storing and calling data through SQL Server 2010, a software on thermal scratch defects control is developed through Microsoft Visual Studio 2008 by MFC technique for stainless steel in tandem cold rolling, and then it is put into practical production. Statistics indicate that the hit rate of thermal scratch is as high as 92.38%, and the occurrence rate of thermal scratch is decreased by 89.13%. Owing to the application of the software, the rolling speed is increased by approximately 9.3%. The software developed provides an effective solution to the problem of thermal scratch defects in tandem cold rolling, and helps to promote products surface quality of stainless steel strips in practical production.

  16. Evolutions of Microstructure and Properties During Cold Rolling of 19Cr Duplex Stainless Steel

    NASA Astrophysics Data System (ADS)

    Ran, Qingxuan; Xu, Wanjian; Wu, Zhaoyu; Li, Jun; Xu, Yulai; Xiao, Xueshan; Hu, Jincheng; Jiang, Laizhu

    2016-10-01

    Evolutions of microstructure, mechanical, and corrosion properties of 19Cr (Fe-18.9Cr-10.1Mn-0.3Ni-0.261N-0.030C-0.5Si) duplex stainless steel have been investigated during cold rolling at room temperature. Dislocation slip dominated deformation mode of ferrite phase. However, deformation mechanism of austenite phase was different with the increasing cold-rolling reductions. Dislocation slip and strengthening effect of twin boundaries caused pile-up phenomenon at the initial deformation stage. When the amount of cold-rolling reduction attained greater than 50 pct, induced α'-martensite appeared in deformed austenite phase. Hardness of austenite phase was higher than that of the deformed ferrite because of its higher strengthening effect during cold-rolling process. Cold-rolling deformation caused deterioration of the pitting corrosion resistance in 3.5 wt pct NaCl aqueous solution. Pitting corrosion always initiated in the ferrite phase and the phase boundary in the solution-treated alloy. Additional pitting holes appeared in deformed austenite phase because of the decrease in corrosion resistance caused by dislocation accumulation and induced α'-martensite.

  17. Customized maximal-overlap multiwavelet denoising with data-driven group threshold for condition monitoring of rolling mill drivetrain

    NASA Astrophysics Data System (ADS)

    Chen, Jinglong; Wan, Zhiguo; Pan, Jun; Zi, Yanyang; Wang, Yu; Chen, Binqiang; Sun, Hailiang; Yuan, Jing; He, Zhengjia

    2016-02-01

    Fault identification timely of rolling mill drivetrain is significant for guaranteeing product quality and realizing long-term safe operation. So, condition monitoring system of rolling mill drivetrain is designed and developed. However, because compound fault and weak fault feature information is usually sub-merged in heavy background noise, this task still faces challenge. This paper provides a possibility for fault identification of rolling mills drivetrain by proposing customized maximal-overlap multiwavelet denoising method. The effectiveness of wavelet denoising method mainly relies on the appropriate selections of wavelet base, transform strategy and threshold rule. First, in order to realize exact matching and accurate detection of fault feature, customized multiwavelet basis function is constructed via symmetric lifting scheme and then vibration signal is processed by maximal-overlap multiwavelet transform. Next, based on spatial dependency of multiwavelet transform coefficients, spatial neighboring coefficient data-driven group threshold shrinkage strategy is developed for denoising process by choosing the optimal group length and threshold via the minimum of Stein's Unbiased Risk Estimate. The effectiveness of proposed method is first demonstrated through compound fault identification of reduction gearbox on rolling mill. Then it is applied for weak fault identification of dedusting fan bearing on rolling mill and the results support its feasibility.

  18. Plate Rolling Modeling at Mill 5000 of OJSC ``Magnitogorsk Iron and Steel'' for Analysis and Optimization of Temperature Rates

    NASA Astrophysics Data System (ADS)

    Salganik, V.; Shmakov, A.; Pesin, A.; Pustovoytov, D.

    2010-06-01

    Modeling of strip deflected mode and thermal state in rolling is an integral part of the technology and perspective rolling-mill machinery such as plate mill 5000 of the OJSC "Magnitogorsk Iron and Steel". To comprehend metal behavior in the deformation zone in the rough passes during plate rolling it is essential to assess the impact of various temperature factors on variations in field of stress and strain intensities as well as temperature fields in deformation. To do such researches in consideration of various software products and adequate results one of the most effective methods nowadays is regarded as the method of finite elements. The research shows modeling of roughing rolling of a pipe steel sheet with strength category X80 according to standard API-5L. In the research of the metal deflected mode software product DEFORM 2D has been used for the isothermal and nonisothermic process. The mathematical modeling allows revealing the impact of temperature field on the metal deflected mode in the rough passes in plate rolling. Supposedly, it is deformation heating that can have more impact on the ingot temperature profile in the finishing passes in controlled rolling of the pipe steel grades. It is defined by high percent reduction, rolling speeds; more area of heat exchange surface; less thickness and lower temperature of rolling. The results can be used to develop efficient modes of plate rolling of the pipe steels.

  19. Improvement of hydrogen storage properties of magnesium alloys by cold rolling and forging

    NASA Astrophysics Data System (ADS)

    Huot, Jacques; Amira, Sofiene; Lang, Julien; Skryabina, Nataliya; Fruchart, Daniel

    2014-08-01

    In this talk we show that cold rolling (CR) could be used to enhance hydrogen sorption properties of magnesium and magnesium alloys. In particular, cold rolling could reduce the first hydrogenation time, the so-called activation. Pure magnesium, commercial AZ91D alloy, and an experimental creep resistant magnesium alloy MRI153 in the as-cast and die-cast states were investigated. We found that both MRI and AZ91 alloys present faster activation kinetic than pure magnesium. This could be explained by the texture, higher number of defects, and nanostructure in CR materials but also precipitates at the grain boundaries. The effect of filing was also investigated.

  20. Improvement of rolling modes of long length rails on the universal rail and structural steel mill “EVRAZ ZSMK”

    NASA Astrophysics Data System (ADS)

    Golovatenko, A. V.; Umansky, A. A.; Kadykov, V. N.

    2016-09-01

    Using the results of theoretical and experimental research a new rolling mode of long-length rails on the universal rail-and-structural steel mill JSC “EVRAZ Consolidated West Siberian Metallurgical Plant” (“EVRAZ ZSMK”) was developed with a reduced number of passes in the breakdown stands. Experimental and industrial testing and implementation of the new rolling mode showed a high technical and economic efficiency of its use - reduction in the specific energy consumption was registered, as well as decrease in rejection of rails due to their surface defects, consumption of mill rolls and increase in mill productivity. The cost- effectiveness after implementation was more than 98 million RUB per year.

  1. Rheology of coal-water slurries prepared by the HP roll mill grinding of coal. Quarterly technical progress report No. 10, December 1, 1994--February 28, 1995

    SciTech Connect

    Fuerstenau, D.W.

    1995-03-01

    The research during this quarter was, directed towards: (1) systematic study of preparation of coal fines by high-pressure roll mill grinding and by high-pressure roll mill/ball mill hybrid grinding, (2) investigation of the rheological behavior of slurries prepared with fines produced by these techniques, and (3) study of the effect of coal cleaning on both short term and long term slurry rheology. Results are discussed.

  2. A Study of the Batch Annealing of Cold-Rolled HSLA Steels Containing Niobium or Titanium

    NASA Astrophysics Data System (ADS)

    Fang, Chao; Garcia, C. Isaac; Choi, Shi-Hoon; DeArdo, Anthony J.

    2015-08-01

    The batch annealing behavior of two cold-rolled, microalloyed HSLA steels has been studied in this program. One steel was microalloyed with niobium while the other with titanium. A successfully batch annealed steel will exhibit minimum variation in properties along the length of the coil, even though the inner and outer wraps experience faster heating and cooling rates and lower soaking temperatures, i.e., the so-called "cold spot" areas, than the mid-length portion of the coil, i.e., the so-called "hot spot" areas. The variation in strength and ductility is caused by differences in the extent of annealing in the different areas. It has been known for 30 years that titanium-bearing HSLA steels show more variability after batch annealing than do the niobium-bearing steels. One of the goals of this study was to try to explain this observation. In this study, the annealing kinetics of the surface and center layers of the cold-rolled sheet were compared. The surface and center layers of the niobium steel and the surface layer of the titanium steel all showed similar annealing kinetics, while the center layer of the titanium steel exhibited much slower kinetics. Metallographic results indicate that the stored energy of the cold-rolled condition, as revealed by grain center sub-grain boundary density, appeared to strongly influence the annealing kinetics. The kinetics were followed by the Kernel Average Misorientation reconstruction of the microstructure at different stages on annealing. Possible pinning effects caused by microalloy precipitates were also considered. Methods of improving uniformity and increasing kinetics, involving optimizing both hot-rolled and cold-rolled microstructure, are suggested.

  3. Improved strength and ductility of high alloy containing Al-12Zn-3Mg-2.5Cu alloy by combining non-isothermal step rolling and cold rolling

    NASA Astrophysics Data System (ADS)

    Ravikumar, V. V.; Kumaran, S.

    2017-02-01

    Al-12Zn-3Mg-2.5Cu alloy was prepared using a liquid metallurgy route under the optimized conditions. A sample cut from the ingot was rolled non-isothermally from 400°C to 100°C in 100°C steps, with 15% reduction in thickness; it was then cold rolled isothermally at room temperature for 85% reduction. The cold-rolled alloys were characterized by electron microscopy, hardness test, and tensile test to elucidate their structural evolution and evaluate their mechanical behavior. In the results, the cast alloy consists of α-aluminum and various intermetallic compounds. These compounds are segregated along the grain boundaries, which makes the alloy difficult to roll at room temperature. The combined effect of non-isothermal step rolling and cold rolling results in the nano/microsized compounds distributed uniformly in the matrix. The hardness is substantially increased after rolling. This increase in hardness is attributed to the ultra-fine grain size, fine-scale intermetallic compounds, and structural defects (e.g., dislocations, stacking faults, and sub-grains). The ultimate tensile strength of the rolled alloy is approximately 628 MPa with 7% ductility.

  4. Deformation and annealing textures of surface layers of copper sheets cold-rolled under unlubricated condition

    NASA Astrophysics Data System (ADS)

    Choi, Hyun-Sik; Han, Heung Nam; Lee, Dong Nyung

    2017-01-01

    The texture of rolled sheets is known to vary with depth from the shear texture in the surface layer to the planestrain-compression texture in the center layer. This study has interpreted the deformation and annealing textures evolved in the surface layer of a four-layered-copper sheet cold-rolled by 93% reduction in thickness without lubrication at room temperature. The surface and center layers were separated from the cold-rolled four-layered copper sheet. The deformed surface layer was annealed for 1 h at 823 K. The deformation texture of the surface layer could be simulated by straining the {112}<111> oriented fcc crystals by a true strain of 2.66 in the rolling direction at 0 ≤ | e 13/ e 11| ≤ 1.4, where eij are the displacement gradients and the subscripts 1 and 3 represent the sheet rolling and sheet surface normal directions, respectively, using a visco-plastic self-consistent scheme. The annealing texture could be approximated by the simulated shear deformation orientations plus near the {001}<100> orientation that was approximated by the recrystallization orientations calculated from the simulated deformation orientations. The recrystallization orientations were calculated by the strain-energy-release-maximization theory for the recrystallization texture evolution.

  5. Relationship between mechanical and magnetic properties in cold rolled low carbon steel

    NASA Astrophysics Data System (ADS)

    Takahashi, S.; Kobayashi, S.; Kikuchi, H.; Kamada, Y.

    2006-12-01

    Structure-sensitive properties of minor hysteresis loops have been compared with Vickers hardness and ductile-brittle transition temperature (DBTT) obtained by Charpy impact test for cold rolled low carbon steel. Minor loops were measured with increasing magnetic field amplitude, step by step, and were analyzed in connection with the rolling reduction. We found that minor-loop coefficients deduced from relations between minor-loop parameters increase with increasing rolling reduction and have a simple relationship with both mechanical properties, Vickers hardness, and DBTT. We also found that these coefficients have a linear relation with coercive force obtained by the major loop. The present analysis method using minor loops is highly effective for nondestructive evaluation of ductile-brittle transition, in terms of the high sensitivity to lattice defects as well as low measurement field.

  6. In Search of the Attributes Responsible for Sliver Formation in Cold Rolled Steel Sheets

    NASA Astrophysics Data System (ADS)

    Mohanty, Itishree; Das, Prasun; Bhattacharjee, Debashish; Datta, Shubhabrata

    2016-06-01

    Surface quality is one of the most important characteristics of cold rolled (CR) steel sheets for its application in consumer goods industries. The actual cause of sliver formation is very difficult to determine, as it is revealed only after the final cold rolling of the steel. A thorough investigation on searching the root cause of sliver formation in CR steel is done here using several statistical tools towards mining the industrial data for extraction of knowledge. As the complex interactions between the variables make it difficult to identify the cause, it is seen that findings from different techniques differed to a certain extent. Still it is revealed that 21 variables could be short listed as major contributor for sliver formation, but those are found to be from all the areas of the processing. This leads to the conclusion that no particular process variable or particular processing could be held responsible for sliver formation.

  7. In Search of the Attributes Responsible for Sliver Formation in Cold Rolled Steel Sheets

    NASA Astrophysics Data System (ADS)

    Mohanty, Itishree; Das, Prasun; Bhattacharjee, Debashish; Datta, Shubhabrata

    2017-04-01

    Surface quality is one of the most important characteristics of cold rolled (CR) steel sheets for its application in consumer goods industries. The actual cause of sliver formation is very difficult to determine, as it is revealed only after the final cold rolling of the steel. A thorough investigation on searching the root cause of sliver formation in CR steel is done here using several statistical tools towards mining the industrial data for extraction of knowledge. As the complex interactions between the variables make it difficult to identify the cause, it is seen that findings from different techniques differed to a certain extent. Still it is revealed that 21 variables could be short listed as major contributor for sliver formation, but those are found to be from all the areas of the processing. This leads to the conclusion that no particular process variable or particular processing could be held responsible for sliver formation.

  8. Texture evolution of cold rolled and reversion annealed metastable austenitic CrMnNi steels

    NASA Astrophysics Data System (ADS)

    Weidner, A.; Fischer, K.; Segel, C.; Schreiber, G.; Biermann, H.

    2015-04-01

    A thermo-mechanical process consisting of cold rolling and subsequent reversion annealing was applied to high-alloy metastable austenitic CrMnNi steels with different nickel contents. As a result of the reversion annealing ultrafine grained material with a grain size in the range between 500 nm up to 4 μm were obtained improving the strength behavior of the material. The evolution of the texture of both the cold rolled states and the reversion-annealed states was studied either by X-ray diffraction or by EBSD measurements. The nickel content has a significant influence on the austenite stability and consequently also on the amount of the martensitic phase transformation. However, the developed textures in both steel variants with different austenite stability revealed the same behavior. In both investigated steels the texture of the reverted austenite is a pronounced Bs-type texture as developed also for the deformed austenite

  9. Microstructure evolution during isochronal annealing of a 42% cold rolled TRIP-TWIP steel

    NASA Astrophysics Data System (ADS)

    Pramanik, S.; Saleh, A. A.; Santos, D. B.; Pereloma, E. V.; Gazder, A. A.

    2015-08-01

    A high manganese TRIP-TWIP steel was cold rolled to 42% thickness reduction and isochronally annealed between 600 to 900 °C for 300 s. The microstructural evolution during annealing was studied by high resolution electron back-scattering diffraction. After cold rolling, the steel comprised predominant fraction of α'-martensite, a small fraction of blocky ε-martensite and a trace fraction of retained austenite (γ). During annealing, the reversion of ε and α' martensite to γ was followed by the recrystallisation of γ. While the processes of reversion to and recrystallisation of γ were completed by 700 °C, further annealing between 750 to 900 °C led to γ grain growth. A novel method to delineate the γ-γ grain boundaries was developed in order to accurately quantify γ grain size and subsequently the activation energy for γ grain growth.

  10. Combustion Synthesis Reaction Behavior of Cold-Rolled Ni/Al and Ti/Al Multilayers

    DTIC Science & Technology

    2011-04-01

    6   Figure 4 . Combustion synthesis process of the cold-rolled Ni/Al multilayer foils: (a) reaction front of the displacement of the reaction...Reactive Nanostructured Foil Used as a Heat Source for Joining Titanium . J. Appl. Phys. 2004, 96 ( 4 ), 2336–2342. 16. Wang, J.; Besnoin, E...2011 2. REPORT TYPE Final 3. DATES COVERED (From - To) January 2006–January 2008 4 . TITLE AND SUBTITLE Combustion Synthesis Reaction Behavior of

  11. Influence of thermal treatment on magnetocaloric properties of Gd cold rolled ribbons

    NASA Astrophysics Data System (ADS)

    Taskaev, Sergey V.; Buchelnikov, Vasiliy D.; Pellenen, Anatoliy P.; Kuz'min, Michael D.; Skokov, Konstantin P.; Karpenkov, Dmitry Yu.; Bataev, Dmitry S.; Gutfleisch, Oliver

    2013-05-01

    This work reports the influence of heat treatment on the magnetocaloric effect of cold-rolled Gd ribbons. A significant depression of magnetic and thermodynamical properties occurs in severely deformed ribbons. However, it is possible to recover the initial values, characteristic of polycrystals by way of heat treatment. The heat treatment regimes are directly connected with the degree of plastic deformation. The proposed approach is convenient for manufacturing magnetocaloric materials in the form of thin ribbons for magnetic refrigerators.

  12. Influence of cold rolling degree and ageing treatments on the precipitation hardening of 2024 and 7075 alloys

    NASA Astrophysics Data System (ADS)

    Naimi, A.; Yousfi, H.; Trari, M.

    2013-08-01

    In the present work, the precipitation hardening of 2024 and 7075 aluminum alloys is investigated as a function of cold rolling degree, ageing time and temperature using Vickers microhardness measurements and differential scanning calorimetry (DSC). It is found that a variation in such parameters can improve the hardness and plays an important role in the precipitation hardening process. At specific ageing temperature, the large cold rolled 7075 alloy exhibits two peaks of hardness. Moreover, for both alloys, the increment of hardness during ageing decreases with increasing the cold rolling degree. While in some cases microhardness measurements give impression that the precipitation reaction is slowed down by deformation, DSC analysis indicates that the precipitation is much accelerated since only a slight deformation decreases strongly the temperatures of reactions. However, the degree of cold rolling does not play a crucial role.

  13. Recrystallization Texture Transition in Fe-2.1 Wt Pct Si Steel by Different Cold Rolling Reduction

    NASA Astrophysics Data System (ADS)

    Shan, Ning; Sha, Yuhui; Zhang, Fang; Liu, Jinlong; Zuo, Liang

    2016-12-01

    The competition dependent on cold rolling reduction among main recrystallization texture components in Fe-2.1 wt pct Si sheets was investigated from the hot band characterized by strong Cube ({001}<100>) at center layer and weak Goss ({110}<001>) at quarter layer. The deformation and recrystallization textures through thickness were both analyzed by X-ray diffraction technique. Goss, Cube, and {111}<112> components dominate the recrystallization texture in sequence with the cold rolling reduction increasing from 60 to 90 pct. This recrystallization texture transition with cold rolling reduction can be explained in terms of the number and nature of nucleation sites for various texture components. A variety of final recrystallization textures are proposed for non-oriented silicon steel by designing texture and microstructure of hot band and cold rolling reduction.

  14. The effects of cold rolling on the microstructural and spall response of 1100 aluminum

    NASA Astrophysics Data System (ADS)

    Williams, C. L.; Chen, C. Q.; Ramesh, K. T.; Dandekar, D. P.

    2013-09-01

    As received 1100-O aluminum was cold rolled (CR) to 30%, 70%, and 80% reduction, respectively, to study the effects of microstructural evolution on the spall response using plate impact experiments. Previous results show a sharp increase in pullback velocity for 1100-O aluminum with increase in peak shock stress between 4.0 and 8.3 GPa due to hardening, followed by a decrease for peak shock stresses up to 12.0 GPa possibly due to softening. This maximum was not observed for the 30% CR, which showed only an increase in pullback velocity over the shock stress range of 4.0-12.0 GPa due to hardening (net increase in dislocation density). For the 70% CR aluminum, no change was observed in the pullback velocity over the range tested (4.0-11.0 GPa) probably due to saturation in dislocation density. Similar observations were made for the 80% CR, that is, no change was observed in the spall response between 4.0 GPa and 11.0 GPa. However, variations were observed in the spall response for the 80% CR, and these variations are attributed to material inhomogeneity possibly caused by increased cold rolling beyond saturation. The results also show a significant increase in Hugoniot Elastic Limit with increase in percent cold rolling.

  15. Rheology of coal-water slurries prepared by the high-pressure roll mill grinding of coal. Final report

    SciTech Connect

    Fuerstenau, D.W.; De, A.

    1996-08-01

    The preparation of coal water slurries to replace fuel oil for direct combustion has become an important field in modem coal technology. The U.S. Department of Energy has planned or has underway several demonstration projects to burn coal-water slurries to replace fuel oil is attractive not only because there is an assured domestic supply of coal, but also on various technoeconomic grounds. Coal-water slurries combine the handling flexibility of fuel oil in power plants and various other industrial applications. This report discusses the rheology of coal-water slurries and the correlation to the coal preparation by grinding with a choke-fed high pressure roll mill. Performance of the roll mills and energy consumption are described.

  16. Using automatic particle counting to monitor aluminum cold mill coolant{copyright}

    SciTech Connect

    Adkins, D.L.

    1995-08-01

    A comprehensive program of testing and evaluation of aluminum cold rolling coolant conditions has been conducted using an automatic particle counting instrument. The project had three objectives. First, there was a need to know at what level of coolant particle contamination is surface cleanliness of an aluminum sheet affected during the rolling process. Secondly, is application of particle counting technology a reliable tool for troubleshooting coolant filtration systems and finally, what are the advantages of analyzing rolling coolants for contamination levels? A testing program was designed and performed over a two-year period. The test results revealed that mineral seal and synthetic-type coolants can begin to affect aluminum sheet surface cleanliness levels when particle sizes greater than five microns are in excess of 10,000 particles power 100 milliliters of rolling coolant. After performing over 3,000 separate tests, it was very clean that particle count levels are direct indicators of how well a filtration facility is performing. Through the application of particle counting, a number of conditions in coolant filtration facilities can be readily detected. Such items as defective filter valving, torn or fractured filter cloth, damaged filter parts, improper equipment operation and many other factors will directly impact the operation of aluminum cold rolling coolant filters. 11 figs.

  17. Investigation of the influence of the chemical composition of HSLA steel grades on the microstructure homogeneity during hot rolling in continuous rolling mills using a fast layer model

    NASA Astrophysics Data System (ADS)

    Schmidtchen, M.; Rimnac, A.; Warczok, P.; Kozeschnik, E.; Bernhard, C.; Bragin, S.; Kawalla, R.; Linzer, B.

    2016-03-01

    The newly developed LaySiMS simulation tool provides new insight for inhomogeneous material flow and microstructure evolution in an endless strip production (ESP) plant. A deepened understanding of the influence of inhomogeneities in initial material state, temperature profile and material flow and their impact on the finished product can be reached e.g. by allowing for variable layer thickness distributions in the roll gap. Coupling temperature, deformation work and work hardening/recrystallization phenomena accounts for covering important effects in the roll gap. The underlying concept of the LaySiMS approach will be outlined and new insight gained regarding microstructural evolution, shear and inhomogeneous stress and strain states in the roll gap as well as local residual stresses will be presented. For the case of thin slab casting and direct rolling (TSDR) the interrelation of inhomogeneous initial state, micro structure evolution and dissolution state of micro alloying elements within the roughing section of an ESP line will be discussed. Special emphasis is put on the influence of the local chemical composition arising from direct charging on throughthickness homogeneity of the final product. It is concluded that, due to the specific combination of large reductions in the high reduction mills (HRM) and the highly inhomogeneous inverse temperature profile, the ESP-concept provides great opportunities for homogenizing the microstructure across the strip thickness.

  18. Influence of carbon content on cold rolling and recrystallization texture in polycrystalline 3% Si-Fe

    NASA Astrophysics Data System (ADS)

    Takenaka, M.; Shingaki, Y.; Imamura, T.; Hayakawa, Y.

    2015-04-01

    The influence of carbon content on cold rolling and recrystallization texture in polycrystalline 3%Si-Fe under the relatively high rolling reduction condition has been investigated. The main component of recrystallization texture was {554}<225> orientation in ultra low carbon (ULC) 3%Si-Fe and {411}<148> orientation in low carbon (LC) 3%Si-Fe. The origin of {411}<148> recrystallization texture development in LC 3%Si-Fe is discussed in terms of the rotation of deformation twin from {100}<011> to {411}<148> orientation with the generation of the slip bands inside the neighboring matrix grain {111}<011>. The rotation axis of this crystal rotation was estimated <112> axis. Assuming the single slip system activation in BCC metal, crystal rotation around <112> axis indicates an activation of {110}<111> slip system. In terms of Schmid factor, {112}<111> slip system must be activated in {100}<011> matrix. This is not in agreement with the estimation of {110}<111> slip system activation. Detailed observation on the cold rolled sample revealed that common slip plane passed through the deformation twin and surrounding deformed matrix grains. It is considered that slip plane matching (SPM) with neighboring grains activates the lower Schmid factor slip system in deformation twin. These results suggest that not only Schmid factor but also SPM with neighboring grains should be considered to decide the active slip systems in polycrystalline metals.

  19. Role of Crystallographic Textures on Failure Behavior in HSLA Grade-420 Steel During Cold Rolling

    NASA Astrophysics Data System (ADS)

    Masoumi, Mohammad; Silva, Cleiton Carvalho; Lemos, Igor Anjos; Herculano, Luis Flavio Gaspar; de Abreu, Hamilton Ferreira Gomes

    2017-02-01

    The microstructural and textural evolution was analyzed during rolling at room temperature to obtain detailed information about the failure behavior in HSLA grade-420 steel. Electron backscatter diffraction measurements were carried out in both non-cracked and cracked areas after cold rolling to find a correlation between microstructural parameters (i.e., grain orientation, grain boundary characteristics and Taylor factor) and crack propagation. The results showed that the crack tended to propagate along grains oriented with {001} planes parallel to the normal direction with high Taylor factor value. The special boundaries associated with the {111}, {110} and {221} planes were indicated as crack resistance, while ∑ 5, 13a and 17a, which related to the {001} planes, were crack-susceptible. Transgranular cracking was subjected within grains with high Taylor factor, while mismatch in Taylor factor between neighboring grains could provide an easy path for intergranular crack propagation.

  20. Texture Prediction of Cold and Hot Rolled Titanium Using Processing Path Model

    SciTech Connect

    Bouhattate, Jamaa; Li, Dongsheng; Castello Branco, Gilberto A.; Bacaltchuk, Cristiane M.; Garmestani, Hamid

    2010-04-01

    Titanium alloys have very attractive properties, which are highly dependent on the material microstructure. Accurately predicting the microstructure of such materials during processing for materials design is, therefore, very important. In this work texture evolution of titanium alloys cold rolled at room temperature and hot rolled at 260oC is simulated using a processing path model. Texture coefficients, a set of weights in spherical harmonics expansion of texture, are utilized as descriptors of materials to represent the texture state of polycrystalline materials during processing. This model is based on the conservation principle in the orientation space. Deriving from experimental texture input at different deformation stages, the texture evolution matrix was calculated. This matrix is used to predict texture evolution for the specified deformation mode. The simulated texture evolution results agree well with experimental results.

  1. Evaluation of residual uranium contamination in the dirt floor of an abandoned metal rolling mill.

    PubMed

    Glassford, Eric; Spitz, Henry; Lobaugh, Megan; Spitler, Grant; Succop, Paul; Rice, Carol

    2013-02-01

    A single, large, bulk sample of uranium-contaminated material from the dirt floor of an abandoned metal rolling mill was separated into different types and sizes of aliquots to simulate samples that would be collected during site remediation. The facility rolled approximately 11,000 tons of hot-forged ingots of uranium metal approximately 60 y ago, and it has not been used since that time. Thirty small mass (≈ 0.7 g) and 15 large mass (≈ 70 g) samples were prepared from the heterogeneously contaminated bulk material to determine how measurements of the uranium contamination vary with sample size. Aliquots of bulk material were also resuspended in an exposure chamber to produce six samples of respirable particles that were obtained using a cascade impactor. Samples of removable surface contamination were collected by wiping 100 cm of the interior surfaces of the exposure chamber with 47-mm-diameter fiber filters. Uranium contamination in each of the samples was measured directly using high-resolution gamma ray spectrometry. As expected, results for isotopic uranium (i.e., U and U) measured with the large-mass and small-mass samples are significantly different (p < 0.001), and the coefficient of variation (COV) for the small-mass samples was greater than for the large-mass samples. The uranium isotopic concentrations measured in the air and on the wipe samples were not significantly different and were also not significantly different (p > 0.05) from results for the large- or small-mass samples. Large-mass samples are more reliable for characterizing heterogeneously distributed radiological contamination than small-mass samples since they exhibit the least variation compared to the mean. Thus, samples should be sufficiently large in mass to insure that the results are truly representative of the heterogeneously distributed uranium contamination present at the facility. Monitoring exposure of workers and the public as a result of uranium contamination resuspended

  2. On the microstructural evolution of cold-rolled Al+5at.% Mg

    SciTech Connect

    Dirras, G.F.; Biget, M.P.; Rey, C.

    1995-09-01

    The present study shows that the deformation microstructures of cold-rolled Al+5at.%Mg evolve according to the grain subdivision principles as reported elsewhere. The saturation of microband is a basic phenomenon and is clearly evidenced here. It results in: (1) The triggering of S-type MBs because of continuous accommodation requirements. These MBs are found to incorporate an intense localized shear on {l_brace}111{r_brace} slip planes. (2) The bending of saturated MBs when the surrounding matrix exhibits a non-negligible gradient of deformation.

  3. Deformation behavior of electro-deposited pure Fe and its texture evolution during cold-rolling and subsequent annealing

    NASA Astrophysics Data System (ADS)

    Sugiura, N.; Yoshinaga, N.; Ushioda, K.

    2015-04-01

    Electro-deposited pure Fe has a characteristic of having very sharp isotropic ND//<111> fiber texture with a needle-like shaped fine grain elongated to ND. This Fe exhibits a surprisingly high r-value of over 7; however, such a high r-value might not be rationalized only from texture. Careful slip analyses reveal that restricted slips take place in the specific {110} slip planes, which are perpendicular to the sheet surface. Since grain boundaries with columnar structure are also perpendicular to the sheet surface, the slip plane in a certain grain may easily connect to the slip plane in adjacent grains having within ±30 degree rotation relationship around the common axis of ND//<111>. The operation of such a slip system is considered to cause the width strain much larger than the thickness strain. Furthermore, the texture evolution during cold-rolling and subsequent annealing was investigated using electro-deposited pure Fe as a starting material. Regardless of the amount of cold-rolling reduction, 65% to 90%, {111}<112> cold-rolling texture developed. After recrystallization, {111}<112> texture remained when material is cold-rolled by 65%, while {111}<011> texture developed when materials are cold-rolled by 80% and 90%. From the investigation into the mechanism on the development of recrystallization texture, the oriented nucleation and selective growth theories are concluded to contribute to the evolution of annealing texture.

  4. Recovery during annealing in a cold rolled low carbon steel. Part I: Kinetics and microstructural characterization

    SciTech Connect

    Martinez-de-Guerenu, A.; Arizti, F.; Diaz-Fuentes, M.; Gutierrez, I

    2004-07-12

    A cold rolled low carbon steel has been annealed at low temperatures (300-500 deg. C) in order to promote recovery without interaction with recrystallization. It has been shown that the recovery process can be monitored by means of non-destructive magnetic techniques using coercive field (H{sub c}) measurements. Transmission electron microscopy and electron backscattering diffraction (EBSD) observations were carried out in order to investigate the microstructural changes associated with the measured decrease in H{sub c} produced by the recovery. The EBSD image quality maps show that on a microstructural scale, the cold work stored energy is distributed heterogeneously among different texture components, in agreement with previous studies. Recovery mainly affects the {l_brace}1 1 1{r_brace} {gamma}-fibre orientations, leading to the formation of well defined subgrains.

  5. Behavior of a nano-particle and a polymer molecule in a nano-scale four-roll mill

    NASA Astrophysics Data System (ADS)

    Vo, Minh; Papavassiliou, Dimitrios

    2016-11-01

    The four-roll mill device could be used to create a mixed flow from purely extensional stresses to completely rotational through the proper selection of speed and direction of each of the four cylindrical rollers. Considerable research has been done with this device for macroscale rheological studies.. In our study, the dissipative particle dynamics (DPD) method was employed to investigate the behavior of a nano-sphere and a polymer molecule in different conditions within a four-roll mill device. Hydrophilic properties of each roll were generated by adjusting interaction parameters and using bounce back boundary condition at the solid surface. All simulations were run up to 4x106 time steps at room temperature using the open source LAMMPS package. After the flow in the system reached equilibrium, a nano-sphere and then a polymer chain were released at the center of the simulation box. Their trajectories were recorded at different shear rate conditions. The propagation of nanosphere in different rotational flow will be discussed. Additionally, the deformation of polymer chains will be compared to that in a simple shear flow.

  6. NASA Ares I Launch Vehicle First Stage Roll Control System Cold Flow Development Test Program Overview

    NASA Technical Reports Server (NTRS)

    Butt, Adam; Popp, Christopher G.; Holt, Kimberly A.; Pitts, Hank M.

    2010-01-01

    The Ares I launch vehicle is the selected design, chosen to return humans to the moon, Mars, and beyond. It is configured in two inline stages: the First Stage is a Space Shuttle derived five-segment Solid Rocket Booster and the Upper Stage is powered by a Saturn V derived J-2X engine. During launch, roll control for the First Stage (FS) is handled by a dedicated Roll Control System (RoCS) located on the connecting Interstage. That system will provide the Ares I with the ability to counteract induced roll torque while any induced yaw or pitch moments are handled by vectoring of the booster nozzle. This paper provides an overview of NASA s Ares I FS RoCS cold flow development test program including detailed test objectives, types of tests run to meet those objectives, an overview of the results, and applicable lessons learned. The test article was built and tested at the NASA Marshall Space Flight Center in Huntsville, AL. The FS RoCS System Development Test Article (SDTA) is a full scale, flight representative water flow test article whose primary objective was to obtain fluid system performance data to evaluate integrated system level performance characteristics and verify analytical models. Development testing and model correlation was deemed necessary as there is little historical precedent for similar large flow, pulsing systems such as the FS RoCS. The cold flow development test program consisted of flight-similar tanks, pressure regulators, and thruster valves, as well as plumbing simulating flight geometries, combined with other facility grade components and structure. Orifices downstream of the thruster valves were used to simulate the pressure drop through the thrusters. Additional primary objectives of this test program were to: evaluate system surge pressure (waterhammer) characteristics due to thruster valve operation over a range of mission duty cycles at various feed system pressures, evaluate temperature transients and heat transfer in the

  7. Production of iron aluminides by strip casting followed by cold rolling at room temperature

    SciTech Connect

    Blackford, J.R.; Buckley, R.A.; Jones, H.; Sellars, C.M.

    1996-05-15

    The high resistance of iron aluminides to sulfidizing and oxidizing environments at high temperatures offers potential for structural application as lower cost alternatives to 300 and 400 series stainless steels and some nickel-base alloys. They are, however, subject to ductility limitations at room temperature which compel careful processing in order to achieve optimum properties in the final product. The standard melt-processing route of casting to ingot followed by hot and warm working to bar, plate or sheet is critically dependent on, for example, control of grain size in the initial cast structure, and the low ductility of the ingot structure at room temperature rules out cold working as a possibility at that stage. The purpose of this contribution is to report results of initial trials involving strip casting from the melt followed directly by cold-rolling and heat treatment. A previous communication reported results of an alternative novel route, that of co-rolling of elemental foils followed by heat treatment.

  8. The effect of cold-rolling on the magnetic properties of non-oriented silicon steel sheets

    SciTech Connect

    Huang, B.Y.; Yamamoto, K.; Kaido, C.; Yamashiro, Y.

    1999-09-01

    Non-oriented 3% silicon steel sheets were cold-rolled to 0.1 mm thick by various methods, and then they were finally annealed in an argon atmosphere for 1.5 hours at 900 C with a cooling rate of 0.025 C/s. Their magnetic properties changed depending on cold-rolling method used. A sample which had magnetic two-easy-directions with strong (100) cubic texture was obtained in the following way. The sample was alternately cold-rolled in two perpendicular directions L and T, and was also subjected to an intermediate anneal. The average grain diameter of the sample was 57 {micro}m. Its magnetic induction at 800 A/m was 1.65 T in the L direction, and 1.62 T in T direction, respectively.

  9. Estimation of residual stress in cold rolled iron-disks using magnetic and ultrasonic methods and neutron diffraction technique

    SciTech Connect

    Aksenov, V.L.; Balagurov, A.M.; Taran, Yu.V.; Bokuchava, G.D.; Schreiber, J.

    1995-12-31

    Variation of internal stress states in cold rolled sheet metal can essentially influence the result of forming processes. Therefore it is important to control the forming process by a practicable in line testing method. For this purpose magnetic and ultrasonic nondestructive methods are available. However, it is necessary to calibrate these techniques. This paper describes a first step of such a calibration procedure making use of the neutron diffraction method. On the basis of the diffraction results an assessment of the magnetic and ultrasonic methods for the estimation of residual stress in the cold rolled iron-disks was made. Reasonable measuring concepts for practical applications to forming processes with cold rolled sheet metal are discussed.

  10. Chemical banding revealed by chemical etching in a cold-rolled metastable stainless steel

    SciTech Connect

    Celada, C.; Toda-Caraballo, I.; Kim, B.; San Martín, D.

    2013-10-15

    The current work describes the metallographic characterization of the initial microstructure of a cold rolled precipitation hardening semi-austenitic stainless steel (12Cr–9Ni–4Mo–2Cu–1Ti, in wt.%). The use of the Lichtenegger and Blöch (L–B) color etching solution has been shown to reveal not only the phases present in the microstructure, but also the existence of chemical banding along the rolling direction. The L–B reagent has been found to color the microstructure in bands depending on what alloying elements have segregated to each band. Two-dimensional electron probe microanalysis (EPMA) maps have shown that Ni, Cu and Ti segregate together in the bands, while Cr has an opposite behavior. Mo has a mixed segregation behavior although much weaker than the other elements and more prompt to segregate like Ni does. A direct comparison of light optical micrographs with the EPMA maps of the same area of the microstructure has enable to establish a direct relationship between the alloying element band concentration and the resulting etching color contrast obtained with the L–B reagent. Thermodynamic calculations predict that solidification in this steel takes place with ferrite as the primary phase. Equilibrium partitioning coefficient calculations seem to support the observed segregation patterns. - Highlights: • A cold rolled metastable stainless steel has been characterized thoroughly. • EPMA shows that Ni, Cu and Ti segregate together; Cr in an opposite way. • L–B color etching is sensitive to the segregation of these chemical elements. • This chemical banding has been reduced by applying a homogenization heat treatment. • Partitioning coefficient calculations agree with the observed segregation patterns.

  11. Reinforcement of the Cube texture during recrystallization of a 1050 aluminum alloy partially recrystallized and 10% cold-rolled

    SciTech Connect

    Wang Wei; Helbert, Anne-Laure Baudin, Thierry; Brisset, Francois; Penelle, Richard

    2012-02-15

    In high purity Aluminum, very strong {l_brace}100{r_brace}<001> recrystallization texture is developed after 98% cold rolling and annealing at 500 Degree-Sign C. On the contrary, in Aluminum alloys of commercial purity, the Cube component hardly exceeds 30% after complete recrystallization. Parameters controlling Cube orientation development are mainly the solute dragging due to impurities in solid solution and the stored deformation energy. In the present study, besides the 85% cold rolling, two extra annealings and a slight cold rolling are introduced in the processing route to increase the Cube volume fraction. The Cube development was analyzed by X-ray diffraction and Electron BackScattered Diffraction (EBSD). The nucleation and growth mechanisms responsible for the large Cube growth were investigated using FEG/EBSD in-situ heating experiments. Continuous recrystallization was observed in Cube oriented grains and competed with SIBM (Strain Induced Boundary Migration) mechanism. This latter was favored by the stored energy gap introduced during the additional cold-rolling between the Cube grains and their neighbors. Finally, a Cube volume fraction of 65% was reached after final recrystallization. - Highlights: Black-Right-Pointing-Pointer EBSD in-situ heating experiments of aluminum alloy of commercial purity. Black-Right-Pointing-Pointer A 10% cold-rolling after a partial recrystallization improved Cube nucleation and growth. Black-Right-Pointing-Pointer Annealing before cold-rolling limited the solute drag effect and permitted a large Cube growth. Black-Right-Pointing-Pointer Cube development is enhanced by continuous recrystallization of Cube sub-grains. Black-Right-Pointing-Pointer The preferential Cube growth occurs by SIBM of small Cube grains.

  12. Numerical study of strain-rate effect in cold rolls forming of steel

    NASA Astrophysics Data System (ADS)

    Falsafi, J.; Demirci, E.; Silberschmidt, V. V.

    2013-07-01

    Cold roll forming (CRF) is a well-known continuous manufacturing process, in which a flat strip is deformed by successive rotating pairs of tools, without changing the material thickness. In the past decades, to lessen the process-development efforts, finite-element simulations have been increasingly employed to improve the process design and predict the manufacturing-induced defects. One of the important aspects in design of the CRF process is consideration of resulting strains in the final product as the material passes through several complex forming stands. Sufficient knowledge of longitudinal strain in the workpiece is required to set various process parameters. Increasing a process speed in a roll forming operation can bring cost advantages, but the influence of the forming speed on the strain distribution should be explored. This study is focussed on a strain-rate effect in the CRF process of steel sheets. The strain-rate dependency of a plastic behaviour observed in most metals can affect the finished product's quality as well as process parameters. This paper investigates the influence of the strain rate on longitudinal strains induced in the roll forming operation by incorporating a phenomenological Johnson-Cook constitutive model, which allows studying the impact of the process speed on the output product. Taking advantage of 3D finite element analysis, a roll forming process was simulated using MCS.Marc, comprising a complete set of forming stations. Through the changing of the process speed, the strain rate impact on longitudinal peak strains and forming length was investigated. The results highlight the effect of the strain rate on edge thinning and subsequent undesirable distortions in the product.

  13. Effects of cold rolling on the microstructure and mechanical properties of Fe-Ni-Mn-Mo-Ti-Cr maraging steels

    NASA Astrophysics Data System (ADS)

    Mahmudi, Abbas; Nedjad, Syamak Hossein; Behnam, Mir Masud Jabbari

    2011-10-01

    Effects of cold rolling on the microstructure and mechanical properties of Fe-Ni-Mn-Mo-Ti-Cr maraging steels were studied. To investigate the microstructure and mechanical properties, optical microscopy, scanning electron microscopy, X-ray diffraction, tensile test, and hardness test were used. The results show that the solution-annealing treatment in the cold-rolled steel redounds to the formation of submicrocrystalline Fe2(Mo, Ti) Laves phase particles, which are stable at high temperatures. These secondary Laves phase particles prevent from recrystallization at high temperatures and correspond to semi-brittle fracture in the subsequent aging treatment.

  14. Rheology of coal-water slurries prepared by the HP roll mill grinding of coal. Quarterly technical progress report No. 1, September 1--November 30, 1992

    SciTech Connect

    Fuerstenau, D.W.

    1992-12-01

    The objective of the research is the development of improved technology for the preparation of coal-water slurries, which have potential for replacing fuel oil in direct combustion. The fine grinding of coal is a crucial step in the manufacture of coal-water slurries. In this context, currently available grinding mills exhibit poor energy efficiency for size reduction and non-optimum packing characteristics of the ground coal. The first increases the cost of manufacture of coal-water slurries and the second adversely affects their rheological properties. The newly invented choke-fed, high-pressure roll mill is up to 50% more energy efficient and, moreover, there are reasons to believe that it produces a size distribution of ground particles which is closer to the dense packing composition. The high-pressure roll mill (which is perhaps the only really significant innovation in industrial comminution in this century) has lower capital cost, occupies less floor space, shows negligible wear rate, accepts feed with a wide range of moisture contents and, of particular importance, it can be scaled up to grind hundreds of tons of solids per hour. The high-pressure roll mill provides a unique opportunity to develop an improved technology for preparing coal-water slurries. Our research group in the University of California at Berkeley not only has a fully instrumented, laboratory-scale, choke-fed. high-pressure roll mill (the only one of its kind in the United States) but also fully instrumented laboratory ball mills for comparative fine coal preparation purposes. In this research program, our plans are to systematically investigate comminution energy consumption, deagglomeration procedures, and the stability and rheology of coal-water slurry fuel prepared with high-pressure roll mill, and to compare the results with slurry prepared with ball-milled coal.

  15. Microstructures and mechanical properties of Ti-Mo alloys cold-rolled and heat treated

    SciTech Connect

    Zhou Yinglong; Luo Dongmei

    2011-10-15

    In this study, the microstructures and mechanical properties of Ti-10Mo and Ti-20Mo alloys (mass%) are investigated to assess the potential use in biomedical applications. The microstructures are examined by X-ray diffraction analysis (XRD) and scanning electron microscopy (SEM). The mechanical properties are determined from uniaxial tensile tests. The experimental results indicate that the microstructures and mechanical properties of Ti-Mo alloys are dependent upon the cold rolling, solution heat treatment, and Mo content. The Ti-10Mo alloy exhibits ({alpha}'' + {beta}) and ({beta} + {omega}) phases under the cold rolling (CR) and solution treatment (ST), respectively. By contrast, the Ti-20Mo alloy comprises only {beta} phase under such conditions. The quenched Ti-20Mo alloy has the lowest elastic modulus and CR Ti-20Mo alloy has the highest tensile strength. The quenched Ti-10Mo alloy exhibits the excellent ductility and two-stage yielding from stress-strain curves due to the stress-induced martensite transformation from {beta} to {alpha}'' during tensile deformation. These Ti-Mo alloys exhibit low yield strength and good ductility, and they are more suitable for biomedical applications than the conventional metallic biomaterials from the viewpoint of better mechanical compatibility. The quenched Ti-10Mo alloy has some advantages over the other {beta} binary Ti-Mo alloys for biomedical applications. {beta} type Ti-Mo-Sn alloys are expected to be promising candidates for novel metallic biomaterials. - Highlights: {yields} The microstructures and mechanical properties of Ti-Mo alloys are dependent upon the cold rolling, solution heat treatment, and Mo content. {yields} The quenched Ti-10Mo alloy exhibits the excellent ductility and two-stage yielding due to stress-induced martensite transformation from beta to alpha double prime during tensile deformation. {yields} The Ti-Mo alloys are more suitable for biomedical applications than the conventional metallic

  16. Estimation of Dislocation Density in Cold-Rolled Commercially Pure Titanium by Using Synchrotron Diffraction

    NASA Astrophysics Data System (ADS)

    ALkhazraji, Hasan; Salih, Mohammed Z.; Zhong, Zhengye; Mhaede, Mansour; Brokmeier, Hans-Günter; Wagner, Lothar; Schell, N.

    2014-08-01

    Cold rolling (CR) leads to a heavy changes in the crystallographic texture and microstructure, especially crystal defects, such as dislocations, and stacking faults increase. The microstructure evolution in commercially pure titanium (cp-Ti) deformed by CR at the room temperature was determined by using the synchrotron peak profile analysis of full width at half maximum (FWHM). The computer program ANIZC has been used for the calculation of diffraction contrast factors of dislocations in elastically anisotropic hexagonal crystals. The dislocation density has a minimum value at 40 pct reduction. The increase of the dislocation density at higher deformation levels is caused by the nucleation of new generation of dislocations from the crystallite grain boundaries. The high-cycle fatigue strength (HCF) has a maximum value at 80 pct reduction and it has a minimum value at 40 pct reduction in the commercially pure titanium.

  17. Annealing Behavior at Triple Junctions in High-Purity Aluminum After Slight Cold Rolling

    NASA Astrophysics Data System (ADS)

    Yin, Wenhong; Wang, Weiguo; Fang, Xiaoying; Qin, Congxiang

    2017-02-01

    High-purity polycrystalline aluminum samples with a typical grain size of approximately 30 μm were slightly cold-rolled with a thickness reduction of 15%, and then, off-line in situ electron backscatter diffraction was used to identify the annealing behavior at triple junctions during annealing at 400 °C. The results show that recrystallization nuclei are developed at some triple junctions during annealing. High-angle grain boundaries migrate from harder grains to softer grains at the triple junctions leading to the formation of nuclei. All such nuclei show Σ3 orientation relationships with the parent grains, and the bounded Σ3 boundaries are found to be incoherent. During further annealing, these nuclei are consumed by other growing grains, indicating that their presence is just a release of the strain concentration at the triple junctions.

  18. Change in magnetic properties of a cold rolled and thermally aged Fe-Cu alloy

    NASA Astrophysics Data System (ADS)

    Park, D. G.; Ryu, K. S.; Kobayashi, S.; Takahashi, S.; Cheong, Y. M.

    2010-05-01

    The variation in magnetic properties of a Fe-1%Cu model alloy due to a cold rolling and a thermal aging has been evaluated to simulate the radiation damage of reactor pressure vessel of nuclear power plant. The thermal aging was conducted at 500 °C with different aging times in series. The hysteresis loops, magnetic Barkhausen noise (BN) and Vickers microhardness were measured for prestrained, strained, and thermal aged samples. The coercivity increased by a plastic strain and decreased by thermal aging, The BN decreased in the prestrained and strained samples but large changes were observed in the strained sample. These results were interpreted in terms of the domain wall motion signified by a change in the mean free path associated with microinternal stress and copper rich precipitates.

  19. Parameter Optimization During Forging Process of a Novel High-Speed-Steel Cold Work Roll

    NASA Astrophysics Data System (ADS)

    Guo, Jing; Liu, Ligang; Sun, Yanliang; Li, Qiang; Ren, Xuejun; Yang, Qingxiang

    2016-01-01

    The forging of high-speed-steel (HSS) roll has always been a technical problem in manufacturing industry. In this study, the forging process of a novel HSS cold work roll was simulated by deform-3D on the basis of rigid-viscoplastic finite element model. The effect of heating temperature and forging speed on temperature and stress fields during forging process was simulated too. The results show that during forging process, the temperature of the contact region with anvils increases. The stress of the forging region increases and distributes un-uniformly, while that of the non-forging region is almost zero. With increasing forging time, Z load on anvil increases gradually. With increasing heating temperature or decreasing forging speed, the temperature of the whole billet increases, while the stress and Z load on anvil decrease. In order to ensure the high efficiency and safety of the forging process, the heating temperature and the forging speed are chosen as 1160 °C and 16.667 mm/s, respectively.

  20. Inhibition of cold rolled steel corrosion by Tween-20 in sulfuric acid: weight loss, electrochemical and AFM approaches.

    PubMed

    Mu, Guannan; Li, Xianghong

    2005-09-01

    The inhibiting action of a nonionic surfactant of Tween-20 on the corrosion of cold rolled steel (CRS) in 0.5-7.0 M sulfuric acid (H(2)SO(4)) was studied by weight loss and potentiodynamic polarization methods. Atomic force microscope (AFM) provided the surface conditions. The results show that inhibition efficiency increases with the inhibitor concentration, while it decreases with the sulfuric acid concentration. The adsorption of inhibitor on the cold rolled steel surface obeys the Langmuir adsorption isotherm equation. Effect of immersion time was studied and discussed. The effect of temperature on the corrosion behavior of cold rolled steel was also studied at four temperatures ranging from 30 to 60 degrees C, the thermodynamic parameters such as adsorption heat, adsorption free energy, and adsorption entropy were calculated. The results revealed that the adsorption was physisorption mechanism. A kinetic study of cold rolled steel in uninhibited and inhibited acid was also discussed. The kinetic parameters such as apparent activation energy, pre-exponential factor, rate constant, and reaction constant were calculated for the reactions of corrosion. The inhibition effect is satisfactorily explained by both thermodynamic and kinetic models. Polarization curves show that Tween-20 is a cathodic-type inhibitor in sulfuric acid. The results obtained from weight loss and potentiodynamic polarization are in good agreement, and the Tween-20 inhibition action could also be evidenced by surface AFM images.

  1. High temperature deformation mechanism of 15CrODS ferritic steels at cold-rolled and recrystallized conditions

    NASA Astrophysics Data System (ADS)

    Sugino, Yoshito; Ukai, Shigeharu; Oono, Naoko; Hayashi, Shigenari; Kaito, Takeji; Ohtsuka, Satoshi; Masuda, Hiroshi; Taniguchi, Satoshi; Sato, Eiichi

    2015-11-01

    The ODS ferritic steels realize potentially higher operating temperature due to structural stability by the dispersed nano-size oxide particles. The deformation process and mechanism of 15CrODS ferritic steels were investigated at 1073 K and 1173 K for the cold-rolled and recrystallized conditions. Tensile and creep tests were conducted at the stress in parallel (LD) and perpendicular (TD) directions to the grain boundaries. Strain rate varied from 10-1 to 10-9 s-1. For the LD specimens, deformation in the cold rolled and recrystallized conditions is reinforced by finely dispersed oxide particles. The dominant deformation process for the recrystallized TD specimen is controlled through the grain boundary sliding and stress accommodation via diffusional creep at temperature of 1173 K and lower strain rate less than 10-4 s-1. The grain boundary sliding couldn't be rate-controlling process at 1073 K for the as-cold rolled TD specimen, where a dynamic recovery of the dislocation produced by cold-rolling is related to the deformation process.

  2. Static Recovery Modeling of Dislocation Density in a Cold Rolled Clad Aluminum Alloy

    NASA Astrophysics Data System (ADS)

    Penlington, Alex

    Clad alloys feature one or more different alloys bonded to the outside of a core alloy, with non-equilibrium, interalloy interfaces. There is limited understanding of the recovery and recrystallization behaviour of cold rolled clad aluminum alloys. In order to optimize the properties of such alloys, new heat treatment processes may be required that differ from what is used for the monolithic alloys. This study examines the recovery behaviour of a cold rolled Novelis Fusion(TM) alloy containing an AA6XXX core with an AA3003 cladding on one side. The bond between alloys appears microscopically discrete and continuous, but has a 30 microm wide chemical gradient. The as-deformed structure at the interalloy region consists of pancaked sub-grains with dislocations at the misorientation boundaries and a lower density organized within the more open interiors. X-ray line broadening was used to extract the dislocation density from the interalloy region and an equivalently deformed AA6XXX following static annealing using a modified Williamson-Hall analysis. This analysis assumed that Gaussian broadening contributions in a pseudo-Voigt function corresponded only to strain from dislocations. The kinetics of the dislocation density evolution to recrystallization were studied isothermally at 2 minute intervals, and isochronally at 175 and 205°C. The data fit the Nes model, in which the interalloy region recovered faster than AA6XXX at 175°C, but was slower at 205°C. This was most likely caused by change in texture and chemistry within this region such as over-aging of AA6XXX . Simulation of a continuous annealing and self homogenization process both with and without pre-recovery indicates a detectable, though small change in the texture and grain size in the interalloy region.

  3. Experimental research on micro-pit defects of SUS 430 stainless steel strip in cold rolling process

    NASA Astrophysics Data System (ADS)

    Li, Changsheng; Li, Miao; Zhu, Tao; Huo, Gang

    2013-05-01

    In order to improve surface glossiness of stainless steel strip in tandem cold rolling, experimental research on micro-pit defects of SUS 430 ferrite stainless steel was investigated in laboratory. The surface morphology of micro-pit defects was observed by SEM. The effects of micro-pit defects on rolling reduction, roll surface roughness and emulsion parameters were analyzed. With the pass number increasing, the quantity and surface of micro-pit defects were reduced, uneven peak was decreased and gently along rolling direction, micro-pit defects had equally distributed tendency along tranverse direction. The micro-pit defects were increased with the roll surface roughness increase. The defects ratio was declined with larger gradient at pass number 1 to 3, but gentle slope at pass number 4 to 5. The effects of temperature 55° and 63°, concentration 3% and 6% of emulsion on micro-pit effects had not obvious difference. Maintain of micro-pit was effected by rolling oil or air in the micro-pit, the quality of oil was much more than the air in the micro-pit in lubrication rolling.

  4. Effect of Cold Rolling on the Coffin Manson Relationship in Low-Cycle Fatigue of Superalloy IN718

    NASA Astrophysics Data System (ADS)

    Praveen, K. V. U.; Singh, Vakil

    2008-01-01

    The age-hardenable Ni-Fe based superalloy IN718 exhibits a dual-slope Coffin Manson (C-M) relationship during low-cycle fatigue (LCF). Effort was made to eliminate the dual-slope C-M relationship by introducing prior deformation. Peak-aged (PA) material was subjected to different degrees of cold reduction, and its LCF behavior was examined. Cold rolling is found to be highly effective in eliminating the dual slope and enhancing the fatigue life at low strain amplitudes. Cold rolling coupled with stress relieving (SR) treatment is found to further improve the fatigue life. The role of texture on the observed LCF behavior is analyzed and found to have no significant effect.

  5. Precipitation in cold-rolled Al–Sc–Zr and Al–Mn–Sc–Zr alloys prepared by powder metallurgy

    SciTech Connect

    Vlach, M.; Stulikova, I.; Smola, B.; Kekule, T.; Kudrnova, H.; Danis, S.; Gemma, R.; Ocenasek, V.; Malek, J.; Tanprayoon, D.; Neubert, V.

    2013-12-15

    The effects of cold-rolling on thermal, mechanical and electrical properties, microstructure and recrystallization behaviour of the AlScZr and AlMnScZr alloys prepared by powder metallurgy were studied. The powder was produced by atomising in argon with 1% oxygen and then consolidated by hot extrusion at 350 °C. The electrical resistometry and microhardness together with differential scanning calorimetry measurements were compared with microstructure development observed by transmission and scanning electron microscopy, X-ray diffraction and electron backscatter diffraction. Fine (sub)grain structure developed and fine coherent Al{sub 3}Sc and/or Al{sub 3}(Sc,Zr) particles precipitated during extrusion at 350 °C in the alloys studied. Additional precipitation of the Al{sub 3}Sc and/or Al{sub 3}(Sc,Zr) particles and/or their coarsening was slightly facilitated by the previous cold rolling. The presence of Sc,Zr-containing particles has a significant antirecrystallization effect that prevents recrystallization at temperatures minimally up to 420 °C. The precipitation of the Al{sub 6}Mn- and/or Al{sub 6}(Mn,Fe) particles of a size ∼ 1.0 μm at subgrain boundaries has also an essential antirecrystallization effect and totally suppresses recrystallization during 32 h long annealing at 550 °C. The texture development of the alloys seems to be affected by high solid solution strengthening by Mn. The precipitation of the Mn-containing alloy is highly enhanced by a cold rolling. The apparent activation energy of the Al{sub 3}Sc particles formation and/or coarsening and that of the Al{sub 6}Mn and/or Al{sub 6}(Mn,Fe) particle precipitation in the powder and in the compacted alloys were determined. The cold deformation has no effect on the apparent activation energy values of the Al{sub 3}Sc-phase and the Al{sub 6}Mn-phase precipitation. - Highlights: • The Mn, Sc and Zr additions to Al totally suppresses recrystallization at 550 °C. • The Sc,Zr-containing particle

  6. Microstructure and Texture Development during Cold Rolling in UNS S32205 and UNS S32760 Duplex Stainless Steels

    NASA Astrophysics Data System (ADS)

    Kumar, Amit; Khatirkar, Rajesh Kisni; Chalapathi, Darshan; Kumar, Gulshan; Suwas, Satyam

    2017-03-01

    In the present study, microstructure and texture evolution during cold rolling in UNS S32205 and UNS S32760 duplex stainless steel was investigated. Both steels were unidirectionally cold rolled up to 80 pct thickness reduction. Scanning electron microscopy and electron backscattered diffraction (EBSD) were used for microstructural characterization, while X-ray diffraction (XRD) was used for the measurement of bulk texture. Strain-induced martensite (SIM) was identified and quantified with the help of magnetic measurements (B-H curve and magnetization saturation). With the increase in plastic strain, the grains became morphologically elongated along the rolling direction with the reduction in average band thickness and band spacing. SIM increased with the increase in deformation and was found to be a function of strain and the SFE of austenite. The increase in SIM was much more pronounced in UNS S32205 steel as compared to UNS S32760 steel. After cold rolling, strong α-fiber (RD//<110>) texture was developed in ferrite, while brass texture was dominant in austenite for both steels. The strength of texture components and fibers was stronger in UNS S32760 steel. Another significant feature was the development of weak γ-fiber (ND//<111>) in UNS S32760 steel at intermediate deformation.

  7. Online Use of Physically Based Plasticity Models for Steady State Cold Rolling Processes

    NASA Astrophysics Data System (ADS)

    Decroos, Koen; Seefeldt, Marc

    2013-12-01

    A procedure has been developed to incorporate computationally costly physically based crystal plasticity models to calculate texture and anisotropy for steady state forming processes online. When using these models, at every point in the deformed zone, an average and a nonlinear solution procedure for stresses and/or strains in all these grains is required. The online calculation cost is avoided by offline creating a database with texture and anisotropy data for all possible deformation modes of the process. The case studied is a cold rolling process, but can easily be extended to any type of forming process, when the deformation field is known in advance. Textures and anisotropy data are predicted using a viscoplastic self-consistent model, but the method is suitable for any kind of crystal plasticity model. Single crystal plastic parameters, such as the critical resolved shear stress, the single crystal hardening parameters, and the strain-rate sensitivity, have been calibrated based on mechanical tests by means of a direct search simplex algorithm. The online calculated deformation history is compared to the histories stored in the database and the best match is selected. The deformation history is divided in two zones, the one before the neutral point where forward shearing occurs and the one after the neutral point where backward shearing occurs. One online deformation generation and selection procedure requires 0.005 s of CPU time for a database with a division in deformation gradients fine enough to accurately cover all deformations. The method allows calculating yield surfaces at any point in space based on microstructural effects modeled by crystal plasticity, without incremental material updating and necessity to define a kinematic and isotropic hardening, which makes the method suitable for fast models to calculate rolling forces and torques online.

  8. Effect of Inertial Force on Thermal Elastohydrodynamic Lubrication of Oil Film Bearing in Rolling Mill Lubricated by the Oil-water Two-phase Flow

    NASA Astrophysics Data System (ADS)

    Wang, Tao; Wang, You-Qiang; Wang, Jian; Fan, Xiao-Meng

    2016-05-01

    The oil film bearing in rolling mill as the research object in this paper is established oilwater two-phase flow of thermal elastohydrodynamic lubrication (EHL) model with the inertia force and thermal effect of the Reynolds equation. The oil film bearing in rolling mill in oil-water two-phase flow is analyzed the effect on the pyrolysis with considering inertia force, and the lubricant film pressure, film thickness with the changes in the relationship between water content, rolling force and spindle speed. The results showed that the lubricant film thickness is increased and carrying capacity is also increased with considering inertial force. With the increase of water content, lubricant film thickness is increased and the carrying capacity is decreased.

  9. Rheology of coal-water slurries prepared by the HP roll mill grinding of coal. Quarterly technical progress report No. 6, December 1, 1993--February 28, 1994

    SciTech Connect

    Fuerstenau, D.W.

    1994-03-01

    The effect of the addition of nonionic surfactants on the aggregative stability of coal-water slurries was investigated through determination of sedimentation volumes and floc size distributions. Sedimentation volume measurements for nonionic surfactants show that for Triton X-165, Triton X-305 and Triton X-405, the sedimentation volume decreases slightly with added reagent up to 0.5 wt % addition, decreasing sharply for reagent additions between 0.5 to 0.75 wt %. However, at higher additions, the sedimentation volume levels off for Triton X-165, but increases for both Triton X-305 and Triton X-405. These results are in agreement with the viscosity measurements. Because of its plastic nature, bituminous coal is readily briquetted or agglomerated by the intense localized stresses encountered during comminution in the high-pressure roll mill. The degree of briquetting depends on the nature of the coal and the compressive stresses. We have found that the briquettes can readily be deagglomerated by stirring the comminuted products in a in methanol suspension. Our results show that the amount of minus 200-mesh coal produced depends mainly on the energy invested in the high-pressure roll grinding. The percentage of fines generated increases more or less linearly with the specific grinding energy consumed in the initial stages and tends to level off at the high energy inputs higher than 3 kwh/t. Even at 3.74 kWh/t of energy input, the ground product contained only 30 percent of minus 200-mesh particles, which is much lower than 80 percent of minus 200-mesh particles required in the coalwater slurries for direct combustion in power plants. Therefore, future work will encompass grinding of the high-pressure roll milled product in ball mill or rod mill, using hygrid HP roll mill/ball mill circuit for feed preparation.

  10. Heat fluxes and roll circulations over the western Gulf Stream during an intense cold-air outbreak

    NASA Technical Reports Server (NTRS)

    Chou, Shu-Hsien; Ferguson, Michael P.

    1991-01-01

    Turbulence and heat fluxes in the marine atmospheric boundary layer (MABL) for three aircraft stacks near the western Gulf Stream front, observed during the Genesis of Atlantic Lows Experiment (GALE) January 28, 1986 cold-air outbreak, has been studied using mixed-layer scaling. The GOES image and stability parameter indicates that these three stacks were in the roll vortex regime. The turbulence structure in the MABL is studied for this case, as well as the significance of roll vortices to heat fluxes. The roll circulations are shown to contribute significantly to the sensible (temperature) and latent heat (moisture) fluxes with importance increasing upward. The results suggest that the entrainment at the MABL top might affect the the budgets of temperature and humidity fluxes in the lower MABL, but not in the unstable surface layer.

  11. Analysis of Magnetic Minor Hysteresis Loops in Thermally Aged and Cold-rolled Fe-Cu Alloys

    NASA Astrophysics Data System (ADS)

    Takahashi, F.; Kobayashi, S.; Murakami, T.; Takahashi, S.; Kamada, Y.; Kikuchi, H.

    2011-01-01

    Neutron irradiation causes the formation of Cu precipitate in reactor pressure vessel steel and makes the steel susceptible to rupture. In the present study, we have examined magnetic minor hysteresis loops of Fe-1wt%Cu alloy after thermally ageing at 753 K and subsequent cold rolling to elucidate the effects of Cu precipitation on magnetic properties. Minor-loop coefficients, obtained from scaling power laws between field-dependent parameters of minor hysteresis loops, decrease with ageing time and show a local maximum around 200 min, reflecting the growth of Cu precipitates with ageing. For the alloy cold-rolled after ageing, the minor-loop properties linearly increase with reduction and show a good relationship with mechanical properties such as DBTT and hardness. These observations indicate that the analysis method using magnetic minor loops can be an useful technique of nondestructive evaluation of irradiation embrittlement and subsequent deformation hardening in reactor pressure vessel steels.

  12. Performance Optimization of Cold Rolled Type 316L Stainless Steel by Sand Blasting and Surface Linishing Treatment

    NASA Astrophysics Data System (ADS)

    Krawczyk, B.; Heine, B.; Engelberg, D. L.

    2016-03-01

    Sand blasting followed by a surface linishing treatment was applied to optimize the near-surface microstructure of cold rolled type 316L stainless steel. The introduction of cold rolling led to the formation of α-martensite. Specimens with large thickness reductions (40, 53%) were more susceptible to localized corrosion. The application of sand blasting produced a near-surface deformation layer containing compressive residual stresses with significantly increased surface roughness, resulting in reduced corrosion resistance. The most resistant microstructure was obtained with the application of a final linishing treatment after sand blasting. This treatment produced microstructures with compressive near-surface residual stresses, reduced surface roughness, and increased resistance to localized corrosion.

  13. Dislocation densities and stored energy after cold rolling of Al-Mg alloys: Investigations by resistivity and differential scanning calorimetry

    SciTech Connect

    Verdier, M.; Flandin, L.; Brechet, Y.; Groma, I.; Lendvai, J.; Guyot, P.

    1997-08-15

    The authors have shown that the heat released during heating samples of Al-2.5%Mg cold rolled at different strains stems from two contributions: one corresponds to the annihilation of defects during recrystallization and the other to desegregation of solute atoms from the core of dislocations. A low temperature endotherm peak is also observed and can be attributed to dissolution of Mg clusters formed in dislocation walls. The authors have shown that the hardness of the material can be described by a single internal variable which is the density of dislocations. In contrast to this, the energy stored during cold rolling can not be described by a single variable theory. As a consequence, the yield stress alone can not be sufficient to depict stored energy and thus recrystallization kinetics.

  14. Austenite Formation in a Cold-Rolled Semi-austenitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Celada Casero, Carola; San Martín, David

    2014-04-01

    The progress of the martensite ( α') to austenite ( γ) phase transformation has been thoroughly investigated at different temperatures during the continuous heating of a cold-rolled precipitation hardening metastable stainless steel at a heating rate of 0.1 K/s. Heat-treated samples have been characterized using different experimental complementary techniques: high-resolution dilatometry, magnetization, and thermoelectric power (TEP) measurements, micro-hardness-Vickers testing, optical/scanning electron microscopy, and tensile testing. The two-step transformation behavior observed is thought to be related to the presence of a pronounced chemical banding in the initial microstructure. This banding has been characterized using electron probe microanalysis. Unexpectedly, dilatometry measurements seem unable to locate the end of the transformation accurately, as this technique does not detect the second step of this transformation (last 20 pct of it). It is shown that once the starting ( A S) and finishing ( A F) transformation temperatures have been estimated by magnetization measurements, the evolution of the volume fractions of austenite and martensite can be evaluated by TEP or micro-hardness measurement quite reliably as compared to magnetization measurements. The mechanical response of the material after being heated to temperatures close to A S, A F, and ( A F - A S)/2 is also discussed.

  15. Characterization of a cold-rolled 2101 lean duplex stainless steel.

    PubMed

    Bassani, Paola; Breda, Marco; Brunelli, Katya; Mészáros, Istvan; Passaretti, Francesca; Zanellato, Michela; Calliari, Irene

    2013-08-01

    Duplex stainless steels (DSS) may be defined as a category of steels with a two-phase ferritic-austenitic microstructure, which combines good mechanical and corrosion properties. However, these steels can undergo significant microstructural modification as a consequence of either thermo-mechanical treatments (ferrite decomposition, which causes σ- and χ-phase formation and nitride precipitation) or plastic deformation at room temperature [austenite transformation into strain-induced martensite (SIM)]. These secondary phases noticeably affect the properties of DSS, and therefore are of huge industrial interest. In the present work, SIM formation was investigated in a 2101 lean DSS. The material was subjected to cold rolling at various degrees of deformation (from 10 to 80% thickness reduction) and the microstructure developed after plastic deformation was investigated by electron backscattered diffraction, X-ray diffraction measurements, and hardness and magnetic tests. It was observed that SIM formed as a consequence of deformations higher than ~20% and residual austenite was still observed at 80% of thickness reduction. Furthermore, a direct relationship was found between microstructure and magnetic properties.

  16. On Factors Affecting the Phase Transformation and Mechanical Properties of Cold-Rolled Transformation-Induced-Plasticity-Aided Steel

    NASA Astrophysics Data System (ADS)

    Soliman, Mohamed; Palkowski, Heinz

    2008-10-01

    Two Mo-Nb microalloyed transformation-induced-plasticity (TRIP) steels, with Al contents of 0.23 and 0.65, were subjected to several hot-rolling conditions designed to generate different ferrite morphologies and grain sizes. These structures were then cold rolled and TRIP annealed under different heat-treatment conditions. To further develop TRIP steel in terms of strength and ductility, stabilizing retained austenite by isothermal bainitic transformation was studied in detail. Microstructure observation and tensile tests were conducted, and volume fractions of retained austenite were measured. It was observed that increasing the aluminum content enhances the transformation rate and increases the total amount of bainite fraction at the expense of retained austenite. The latter effect enhances formability by increasing ductility. Furthermore, it was observed that the hot-rolling schedule, prior to cold rolling and heat treatment, has a decisive effect on structure refinement, which enhances the strength-ductility balance of the final product. To study the transformation behavior, dilatometer testing was conducted under conditions similar to that of the heat treatment. Thermodynamic calculations were used to verify the results.

  17. Processing of Clay/Epoxy Nanocomposites with a Three-Roll Mill Machine

    DTIC Science & Technology

    2003-01-01

    diglycidyl ether of bisphenol A (DGEBA) epoxy resin cured with methyl tetrahydrophthalic anhydride hardener from Vantico was used as the matrix. 1...temperature and curing agent [4]. The commonly used techniques to process clay- epoxy nanocomposites are: direct mixing and solution mixing [4-71...UNCLASSIFIED Defense Technical Information Center Compilation Part Notice ADP014247 TITLE: Processing of Clay/ Epoxy Nanocomposites with a Three-Roll

  18. Lipoid pneumonia caused by oil mist exposure from a steel rolling tandem mill

    SciTech Connect

    Cullen, M.R.; Balmes, J.R.; Robins, J.M.; Smith, G.J.

    1981-01-01

    Five of nine active tandem mill operators exposed at work to aerosolized hydrocarbon mist were referred for evaluation of respiratory complaints. The worker with the longest exposure had reduced lung volumes; he was admitted to the hospital for detailed study. Exercise studies revealed work load limited by ventilation and arterial oxygen desaturation. Flexible fiberoptic bronchoscopy with bronchoalveolar lavage and transbronchial biopsy revealed evidence of lipoid pneumonia. Assessment of the mill revealed levels of respirable oil mist by personal samplers throughout the area far below the currently accepted standard of 5 mg/M3. These findings confirm a 20-year-old hypothesis of J.G. Jones regarding the hazard of oil mist in this industrial setting.

  19. Efficient anti-corrosive coating of cold-rolled steel in a seawater environment using an oil-based graphene oxide ink

    NASA Astrophysics Data System (ADS)

    Singhbabu, Y. N.; Sivakumar, B.; Singh, J. K.; Bapari, H.; Pramanick, A. K.; Sahu, Ranjan K.

    2015-04-01

    We report the production of an efficient anti-corrosive coating of cold-rolled (CR) steel in a seawater environment (~3.5 wt% NaCl aqueous solution) using an oil-based graphene oxide ink. The graphene oxide was produced by heating Aeschynomene aspera plant as a carbon source at 1600 °C in an argon atmosphere. The ink was prepared by cup-milling the mixture of graphene oxide and sunflower oil for 10 min. The coating of ink on the CR steel was made using the dip-coating method, followed by curing at 350 °C for 10 min in air atmosphere. The results of the potentiodynamic polarization show that the corrosion rate of bare CR steel decreases nearly 10 000-fold by the ink coating. Furthermore, the salt spray test results show that the red rusting in the ink-coated CR steel is initiated after 100 h, in contrast to 24 h and 6 h in the case of oil-coated and bare CR steel, respectively. The significant decrease in the corrosion rate by the ink-coating is discussed based on the impermeability of graphene oxide to the corrosive ions.We report the production of an efficient anti-corrosive coating of cold-rolled (CR) steel in a seawater environment (~3.5 wt% NaCl aqueous solution) using an oil-based graphene oxide ink. The graphene oxide was produced by heating Aeschynomene aspera plant as a carbon source at 1600 °C in an argon atmosphere. The ink was prepared by cup-milling the mixture of graphene oxide and sunflower oil for 10 min. The coating of ink on the CR steel was made using the dip-coating method, followed by curing at 350 °C for 10 min in air atmosphere. The results of the potentiodynamic polarization show that the corrosion rate of bare CR steel decreases nearly 10 000-fold by the ink coating. Furthermore, the salt spray test results show that the red rusting in the ink-coated CR steel is initiated after 100 h, in contrast to 24 h and 6 h in the case of oil-coated and bare CR steel, respectively. The significant decrease in the corrosion rate by the ink-coating is

  20. Rheology of coal-water slurries prepared by the HP roll mill grinding of coal. Quarterly technical progress report number 11, March 1--May 31, 1995

    SciTech Connect

    Fuerstenau, D.W.

    1995-06-01

    The objective of this research is the development of improved technology for the preparation of coal-water slurries that have potential for replacing fuel oil in direct combustion. Detailed investigations of the effect of solids content and chemical additives on the rheology of coal-water slurries, prepared with fines produced by the ball milling of Pittsburgh No. 8 coal, were conducted during the first phase of the research program. These experiments were to provide a baseline against which the rheological behavior of slurries prepared with fines produced by high-pressure roll milling or hybrid high-pressure, roll mill/ball mill grinding could be compared. The viscosity of slurries with high solids content is strongly influenced by the packing density of the feed material. The packing density can be significantly altered by mixing distributions of different median sizes, and to an extent by modifying the grinding environment. The research during this quarter was, therefore, directed towards: (1) establishing the relationship between the packing characteristic of fines and the viscosity of slurries prepared with the fines; (2) investigation of the effect of mixing distribution on the rheology; and (3) study of the effect of grinding environment in the ball mill on the rheology of coal-water slurries.

  1. Tribology and Tool Wear of Hot Dip Galvanized Zinc Magnesium Alloys on Cold Rolled Steel Sheets

    NASA Astrophysics Data System (ADS)

    Raab, A. E.; Berger, E.; Freudenthaler, J.; Leomann, F.; Walch, C.

    2011-05-01

    Recently zinc based coatings on cold rolled steel with improved functionality in terms of forming and/or corrosion behaviour have been intensively investigated in the steel industry1,2,3. One of the most promising products are zinc magnesium alloys produced in hot dip galvanizing process. These coatings were already introduced in construction industry a few years ago1. With some modifications the improved properties of the coating are also interesting for automotive industry. In the present work the tribological potential of hot dip galvanized zinc magnesium coatings (HDG/ZM) produced at an industrial line under regular production, was studied in terms of sliding properties, adhesive and abrasive tool wear. First a short introduction into surface morphology of HDG/ZM will be given. For the tribological characterization of the material, which is the main topic of the contribution, different tests were performed on hot dip galvanised zinc magnesium material and results were compared with classic hot dip galvanized zinc coating (HDG/Z). The investigations are mainly based on the strip draw test which allows the determination of the friction coefficient directly by using a constant contact pressure. Deep drawing property was tested by forming model cups. The abrasive tool wear was tested using a standard test for material used in automotive industry. The adhesive tool wear was investigated by characterizing the coating material transferred to the tool in the strip draw test. All performed tests show an improved drawability of HDG/ZM compared to classical HDG/Z reference material. However the most promising difference between HDG/ZM and HDG/Z is that galling was found to be less for HDG/ZM than for HDG/Z. Therefore HDG/ZM is an interesting system not only with respect to corrosion protection but also in terms of tribology and provides clear advantages in formability.

  2. Local Thickening of Stainless Tube Considering Dimension Variation of the Cold Roll Formed Tube Billet

    NASA Astrophysics Data System (ADS)

    Sheu, Jinn-Jong; Yu, Cheng-Hsien

    2011-01-01

    A stud end consists of tube body and a flange in order to connect two tubes to form a long straight or angled pipe line. The flange is thicker than the tube body to strengthen the pipe connection. A thicker round hollow disk is usually welded to a straight tube to get the flange of the tube end and then machined to the specified dimension of the two-piece type stud end. A one-piece type stud end of tube proposed here is produced via the local thickening of tube end, flaring, and flange forging processes. The roundness of raw tube is not promised in the cold roll forming (CRF) process, which causes the inaccuracy of dimensions, wrinkling, and folding defects during the local thickening process of tube end. In this paper, a preform process was proposed to correct the dimension of the tube to be thickened. The CRF tube billets were measured and preformed to the required dimensions before thickening. The proposed preforming process was able to resize and control the dimensions and roundness of the tube billet to prevent irregular movement of billet. A three-staged punch profile was designed to prevent the folding defect during the thickening process. Experiments of resizing and thickening were carried out to verify the simulation results and the proposed punch profile design. The CAE simulations demonstrated the defects of folding are very sensitive to the dimension variation of tube billet. The experimental results of thickening process were in good agreement with the simulation predictions using the perfect (with preforming process) and the imperfect (original CRF) tube billets. The proposed pre-forming process and the punch profile designs were able to minimize the surface defects of tube local thickening.

  3. Biaxial Tensile Test of Cold Rolled IF Steel Sheet for Large Plastic Strain Range

    NASA Astrophysics Data System (ADS)

    Enatsu, Ryotaro; Kuwabara, Toshihiko

    2011-08-01

    Deformation behavior of cold rolled IF steel sheet (SPCE) under biaxial tension has been investigated for large plastic strain range over 15%. The test material was bent and TIG welded to form a tubular specimen with an outer diameter of 46.2 mm and wall thickness of 0.8 mm. The tubular specimens have been subjected to linear stress paths in the first quadrant of stress space with the use of a servo-controlled tension-internal pressure testing machine developed by one of the authors [T. Kuwabara, K. Yoshida, K. Narihara, S. Takahashi, Anisotropic plastic deformation of extruded aluminum alloy tube under axial forces and internal pressure, Int. J. Plasticity 21, 101-117 (2005)]. Moreover, biaxial tensile tests using a cruciform specimen have also been carried out to more precisely measure the deformation behavior for a small strain range following initial yielding. True stress-true plastic strain curves, contours of plastic work in stress space and the directions of plastic strain rates have been measured and compared with those calculated using selected yield functions: the von Mises, Hill's quadratic and Yld2000-2d [Barlat, F., Brem, J.C., Yoon, J.W., Chung, K., Dick, R.E., Lege, D.J., Pourboghrat, F., Choi, S.H., Chu, E., Plane stress yield function for aluminum alloy sheets—Part 1: Theory. Int. J. Plasticity 19, 1297-1319 (2003)]. The plastic deformation behavior up to a work equivalent plastic strain of ɛ0p = 0.19 has been successfully measured. It is found that the test material exhibits differential hardening and that the Yld2000-2d yield function with an exponent of six most closely predicts the contours of plastic work and the directions of plastic strain rates.

  4. Tribology and Tool Wear of Hot Dip Galvanized Zinc Magnesium Alloys on Cold Rolled Steel Sheets

    SciTech Connect

    Raab, A. E.; Berger, E.; Freudenthaler, J.; Leomann, F.; Walch, C.

    2011-05-04

    Recently zinc based coatings on cold rolled steel with improved functionality in terms of forming and/or corrosion behaviour have been intensively investigated in the steel industry. One of the most promising products are zinc magnesium alloys produced in hot dip galvanizing process. These coatings were already introduced in construction industry a few years ago. With some modifications the improved properties of the coating are also interesting for automotive industry. In the present work the tribological potential of hot dip galvanized zinc magnesium coatings (HDG/ZM) produced at an industrial line under regular production, was studied in terms of sliding properties, adhesive and abrasive tool wear.First a short introduction into surface morphology of HDG/ZM will be given. For the tribological characterization of the material, which is the main topic of the contribution, different tests were performed on hot dip galvanised zinc magnesium material and results were compared with classic hot dip galvanized zinc coating (HDG/Z). The investigations are mainly based on the strip draw test which allows the determination of the friction coefficient directly by using a constant contact pressure. Deep drawing property was tested by forming model cups. The abrasive tool wear was tested using a standard test for material used in automotive industry. The adhesive tool wear was investigated by characterizing the coating material transferred to the tool in the strip draw test.All performed tests show an improved drawability of HDG/ZM compared to classical HDG/Z reference material. However the most promising difference between HDG/ZM and HDG/Z is that galling was found to be less for HDG/ZM than for HDG/Z. Therefore HDG/ZM is an interesting system not only with respect to corrosion protection but also in terms of tribology and provides clear advantages in formability.

  5. A new online exhaust gas monitoring system in hydrochloric acid regeneration of cold rolling mills.

    PubMed

    Tuo, Long; Zheng, Xiang; Chen, Xiong

    2015-07-07

    Measuring the content of hydrogen chloride (HCl) in exhaust gas used to take time and energy. In this paper, we introduce a new online monitoring system which can output real-time data to the monitoring center. The system samples and cools exhaust gas, and after a series of processing, it will be analyzed by a specific instrument. The core part of this system is remote terminal unit (RTU) which is designed on Cortex-A8 embedded architecture. RTU runs a scaled-down version of Linux which is a good choice of OS for embedded applications. It controls the whole processes, does data acquisition and data analysis, and communicates with monitoring center through Ethernet. In addition, through a software developed for windows, the monitoring process can be remotely controlled. The new system is quite beneficial for steel industry to do environment monitoring.

  6. Observation of co-segregation of titanium and boron at the interface between recrystallized and unrecrystallized grains in cold-rolled interstitial-free steel sheets.

    PubMed

    Takahashi, J; Haga, J; Kawakami, K; Ushioda, K

    2015-12-01

    It has been reported that the addition of ppm levels of B strongly retarded the growth of recrystallized grain into unrecrystallized grains in the process of cold-rolling and annealing of Ti-added interstitial-free (IF) ferritic steels. This phenomenon was explained by solute drag effect based on the assumption that, during annealing, B atoms segregate at the interface between recrystallized and unrecrystallized grains where they interact with Ti atoms. To verify this, atom probe tomography analysis of the interface was performed in Ti-added IF steels with and without B addition. Needle tips containing the interface identified from electron backscattering diffraction analysis, were produced by focused ion beam milling with the lift-out method. To increase the experiment reliability, the misorientation angle of the aimed interface was compared with that estimated by field ion microscopy analysis. Considerable amount of Ti segregation was observed at the interface in the steel without B addition, which increased with increasing amount of B segregation in the steel with B addition. The results suggest that the retardation of the interface migration was caused by solute drag effect based on the simultaneous co-segregation of Ti and B due to their attractive interaction.

  7. The Work Softening by Deformation-Induced Disordering and Cold Rolling of 6.5 wt pct Si Steel Thin Sheets

    NASA Astrophysics Data System (ADS)

    Wang, Xianglong; Li, Haoze; Zhang, Weina; Liu, Zhenyu; Wang, Guodong; Luo, Zhonghan; Zhang, Fengquan

    2016-09-01

    As-cast strip of 6.5 wt pct Si steel was fabricated by twin-roll strip casting. After hot rolling at 1323 K (1050 °C), thin sheets with the thickness of 0.35 mm were produced by warm rolling at 373 K (100 °C) with rolling reductions of 15, 25, 35, 45, 55, and 65 pct. Influence of warm rolling reduction on ductility was investigated by room temperature bending test. The measurement of macro-hardness showed that "work softening" could begin when the warm rolling reduction exceeded 35 pct. The room temperature ductility of the thin sheets gradually increased with the increase of warm rolling reductions, and the plastic deformation during bending began to form when the warm rolling reduction was greater than 45 pct, the 65 pct rolled thin sheet exhibited the maximum plastic deformation of about 0.6 pct during bending at room temperature, with a few small dimples having been observed on the fracture surfaces. B2-ordered domains were formed in the 15, 25, 35, 45, and 55 pct rolled specimens, and their average size decreased with the increase of warm rolling reductions. By contrast, no B2-ordered domain could be found in the 65 pct rolled specimen. It had been observed that large-ordered domains could be split into several small parts by the slip of partial super-dislocations during warm rolling, which led to significant decrease of the order degree to cause the phenomenon of deformation-induced disordering. On the basis of these results, cold rolling schedule was developed to successfully fabricate 0.25-mm-thick sheets with good surface qualities and magnetic properties from warm rolled sheets.

  8. Rheology of coal-water slurries prepared by the HP roll mill grinding of coal. Quarterly technical progress report No. 12, June 1, 1995--August 31, 1995

    SciTech Connect

    Fuerstenau, D.W.

    1995-09-01

    The objective of this research is the development of improved technology for the preparation of coal-water slurries that have potential for replacing fuel oil in direct combustion. This should be of major importance to the United States in its efforts to reduce dependence on imported oil and to rely more on its enormous low-cost coal resources. In accordance with this objective, in the first stage of this project, considerable work was conducted to standardize experimental procedures for sample preparation, coal grinding, and Theological measurements to assure reproducibility of the experimental results. Since a Haake RV-12 viscometer with an MV-DIN sensor system was found to give the most reproducible results for measurement of slurry viscosities, it has subsequently been used for all of our Theological measurements. Methods were developed for applying the acoustophoresis technique for studying the electrokinetic behavior of concentrated coal-water suspensions. These measurements were carried out using this technique to identify the potential of chemical additives for functioning as reagents for effective dispersion. Detailed investigations of the effect of solids content and chemical additives on the rheology of coal-water slurries, prepared with fines produced by the ball milling of Pittsburgh No. 8 coal, were conducted during the first phase of our research program. These experiments were to provide a baseline against which the rheological behavior of slurries prepared with fines produced by high-pressure roll milling or hybrid high-pressure roll mill/ball mill grinding could be compared.

  9. Influence of pulsating magnetic field on softening behavior of cold rolled AISI 4340 steel at room temperature

    SciTech Connect

    Prasad, S.N.; Singh, P.N.; Singh, V.

    1996-06-15

    The mechanical behavior of a ferromagnetic material is influenced by presence of magnetic field. The rate of stress relaxation in nickel increases by a.c. magnetic field of 11 Oersted (Oe) and 60 Hz. The application of 800 Oe steady magnetic field accelerates the process of creeping in high purity iron. The purpose of the present investigation was to examine the influence of pulsating magnetic field of 942 Oe, produced by a.c. current (50Hz), on the softening behavior of AISI 4340 steel, cold rolled to 20, 60, and 80%.

  10. Effects of Two-Stage Cold Rolling Schedule on Microstructure and Texture Evolution of Strip Casting Grain-Oriented Silicon Steel with Extra-Low Carbon

    NASA Astrophysics Data System (ADS)

    Song, Hong-Yu; Liu, Hai-Tao; Liu, Wen-Qiang; Wang, Yin-Ping; Liu, Zhen-Yu; Wang, Guo-Dong

    2016-04-01

    A 0.27 mm-thick grain-oriented silicon steel sheet with extra-low carbon was successfully produced by a novel processing route including strip casting, normalizing, two-stage cold rolling with an intermediate annealing, primary annealing, and secondary recrystallization annealing. The evolutions of microstructure and texture along the whole processing route were investigated with a special emphasis on the effects of two-stage cold rolling schedule. It was found that Goss orientation originated in the first cold rolling due to shear banding and relatively strong Goss texture evolved through the whole thickness after intermediate annealing. This is significantly different from the results in conventional process in which the origin of Goss texture is in the hot rolling stage and Goss texture only develops below the sheet surface. Besides, it was found that cold rolling schedule had significant influences on microstructure homogeneity, evolution of λ-fiber texture in primary annealed state and, thus, on secondary recrystallization. In case of appropriate cold rolling schedule, a homogeneous microstructure with Goss texture, relatively strong γ-fiber texture and medium α-fiber texture was observed in the primary annealed strip. Although Goss texture in primary annealed state was much weaker than that in two-stage route in conventional process, a perfect secondary recrystallization microstructure was produced and the magnetic induction B8 was as high as 1.85 T. By contrast, when the cold rolling schedule was inappropriate, the primary annealed strips exhibited inhomogeneous microstructure, together with weak γ-fiber texture, medium α-fiber and λ-fiber texture. Finally, the sheets showed incomplete secondary recrystallization microstructure in which a large number of fine grains still existed.

  11. Strong <001> recrystallization texture component in 6.5 wt% Si electrical steel thin sheets by secondary cold rolling and annealing

    NASA Astrophysics Data System (ADS)

    Pan, Hongjiang; Zhang, Zhihao; Mo, Yuanke; Xie, Jianxin

    2016-12-01

    In order to prepare thin sheet with a strong <001> texture component, secondary cold rolling and recrystallization annealing were carried out on a raw sheet of high silicon electrical steel (6.5 wt% Si). The raw sheet was obtained through a process of directional solidification, followed by warm and cold rolling, and annealing. The effects of secondary cold rolling reduction, annealing temperature and holding time on the recrystallization microstructure and texture were investigated. The formation of strong <001> texture component was analyzed. The results showed that the <001> texture component could be enhanced when the sheets were prepared through appropriate secondary cold rolling and annealing. It was ascribed to the cube and Goss recrystallized grains had frequency advantages as well as size advantages during nucleation. Furthermore, the cube and Goss recrystallized grains were easy to grow larger due to the advantage on grain boundary energy and surface energy. The samples prepared through secondary cold rolling with the reduction of 30% and annealing at 1300 °C for 1-5 h exhibited good magnetic properties. The magnetic induction B8 of the samples was 1.335-1.398 T and the core loss P10/50 and P10/400 were 0.383-0.391 W/kg and 5.935-6.422 W/kg, respectively.

  12. Effect of microalloying elements on the structure and properties of low-carbon and ultralow-carbon cold-rolled steels

    NASA Astrophysics Data System (ADS)

    Girina, O. A.; Fonshtein, N. M.; Storozheva, L. M.

    1994-03-01

    Cold-rolled steels used for the forged components of automobiles should exhibit high, partly mutually-exclusive properties: high forgeability with desirably high strength, resistance to aging combined with hardenability at temperatures for drying paint coatings, etc. Satisfaction of these requirements is provided to a considerable degree by microalloying. The final mechanical properties of cold-rolled steel depend on such structural parameters of hot-rolled strip as texture, the amount of dissolved C and N atoms in α-solid solution, and ferrite grain size. With constant hot rolling production schedules these structural parameters are governed by steel composition, in particular by the type of microalloying. In this work the effect is considered for dispersed microalloying elements, i.e., phosphorus, boron, titanium, and nïobium, on the final mechanical properties of low- and ultralow-carbon steels.

  13. Nano- and microvoid formation in ultrafine-grained martensitic Fe-Ni-Mn steel after severe cold rolling

    NASA Astrophysics Data System (ADS)

    Ghasemi-Nanesa, Hadi; Nili-Ahmadabadi, Mahmoud; Mirsepasi, Arya; Zamani, Cyrus

    2014-03-01

    Severe cold-rolling was applied on solution annealed Fe-Ni-Mn steel with fully lath martensite structure to obtain ultrafine-grained structure. Field emission scanning electron microscopy and high resolution transmission electron microscopy (HRTEM) were employed to investigate the microstructural evolution after severe cold-rolling. HRTEM images showed the typical deformed structure consisting of lamellar dislocation cell blocks. HRTEM study also revealed strain-induced reverse martensitic transformation (activated during grain refinement). It was assumed that severe plastic deformation route and related deformation mode were responsible for microstructural evolutions. X-ray diffraction (XRD) diagram revealed 7% (volume fraction) reverted austenite after final deformation pass. Moreover, HRTEM images revealed nano-void nucleation at the interface of severely deformed martensite and reverted austenite presumably due to high strain energy of misfit and molar volume difference between the austenite and the martensite. It seems that the coalescence of nano-voids could lead to the formation of microvoids in the microstructure.

  14. Accelerated carbonation using municipal solid waste incinerator bottom ash and cold-rolling wastewater: Performance evaluation and reaction kinetics.

    PubMed

    Chang, E-E; Pan, Shu-Yuan; Yang, Liuhanzi; Chen, Yi-Hung; Kim, Hyunook; Chiang, Pen-Chi

    2015-09-01

    Accelerated carbonation of alkaline wastes including municipal solid waste incinerator bottom ash (MSWI-BA) and the cold-rolling wastewater (CRW) was investigated for carbon dioxide (CO2) fixation under different operating conditions, i.e., reaction time, CO2 concentration, liquid-to-solid ratio, particle size, and CO2 flow rate. The MSWI-BA before and after carbonation process were analyzed by the thermogravimetry and differential scanning calorimetry, X-ray diffraction, and scanning electron microscopy equipped with energy dispersive X-ray spectroscopy. The MSWI-BA exhibits a high carbonation conversion of 90.7%, corresponding to a CO2 fixation capacity of 102g perkg of ash. Meanwhile, the carbonation kinetics was evaluated by the shrinking core model. In addition, the effect of different operating parameters on carbonation conversion of MSWI-BA was statistically evaluated by response surface methodology (RSM) using experimental data to predict the maximum carbonation conversion. Furthermore, the amount of CO2 reduction and energy consumption for operating the proposed process in refuse incinerator were estimated. Capsule abstract: CO2 fixation process by alkaline wastes including bottom ash and cold-rolling wastewater was developed, which should be a viable method due to high conversion.

  15. The dislocation density and twin-boundary frequency determined by X-ray peak profile analysis in cold rolled magnetron-sputter deposited nanotwinned copper

    SciTech Connect

    Csiszar, Gabor; Ungar, Tamas; Balogh, Levente; Misra, Amit; Zhang Xinghang

    2011-08-15

    The dislocation density and the average twin boundary frequency is determined quantitatively in as-deposited and cold-rolled nanotwinned Cu thin films by high-resolution X-ray line profile analysis. After cold-rolling the dislocation density increases considerably, whereas the twin boundary frequency decreases only slightly. The physical parameters of the substructure provided by the quantitative X-ray analysis are in agreement with earlier transmission electron microscopy observations. The flow stress of the as-deposited and the cold-rolled films is directly correlated with the average thickness of twin lamellae and the dislocation density by taking into account the Hall-Petch and Taylor type strengthening mechanisms.

  16. 32. RW Meyer Sugar Mill: 18761889. Threeroll sugar mill, oneton ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    32. RW Meyer Sugar Mill: 1876-1889. Three-roll sugar mill, one-ton daily processing capacity. Manufactured by Edwin Maw, Liverpool, England, ca. 1855-1870. View: End of mill into which cane was fed between top and bottom roll. - R. W. Meyer Sugar Mill, State Route 47, Kualapuu, Maui County, HI

  17. Influence of cold rolling direction on texture, inhibitor and magnetic properties in strip-cast grain-oriented 3% silicon steel

    NASA Astrophysics Data System (ADS)

    Fang, F.; Lu, X.; Zhang, Y. X.; Wang, Y.; Jiao, H. T.; Cao, G. M.; Yuan, G.; Xu, Y. B.; Misra, R. D. K.; Wang, G. D.

    2017-02-01

    An unconventional cold rolling scheme (inclined rolling at 0°, 30°, 45°, 90° during second-stage cold rolling process) was adopted to process grain-oriented silicon steel based on strip casting process. The influences of inclination angles on microstructure, texture, inhibitor and magnetic properties were studied by a combination of EBSD, XRD and TEM. It was found that the α-fiber texture was weakened and γ-fiber was strengthened in cold rolled sheet with increase in inclination angle. The primary recrystallization sheet exhibited more homogeneous microstructure with relatively strong γ-fiber, medium α-fiber texture, weak λ-fiber texture and Goss component at high inclination angles. Fine and homogeneous inhibitors were obtained after primary annealing with increase in inclination angle from 0° to 90° because of more uniform deformation after inclined rolling. The grain-oriented silicon steel experienced completely secondary recrystallization at various inclination angles after final annealing process, with superior magnetic properties at 0° and 90°. Furthermore, Goss nuclei capable of final secondary recrystallization in strip casting process newly formed both in-grain shear bands and grain boundaries region during second-stage cold rolling and subsequent annealing process, which is different from the well-accepted results that Goss texture originated from the subsurface layer of the hot rolled sheet or during intermediate annealing process. In addition, the Goss texture that nucleated in-grain shear bands was weaker but more accurate as compared to that in grain boundaries region.

  18. 34. RW Meyer Sugar Mill: 18761889. Threeroll sugar mill, oneton ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    34. RW Meyer Sugar Mill: 1876-1889. Three-roll sugar mill, one-ton daily processing capacity. Manufactured by Edwin Maw, Liverpool, England, ca. 1855-1870. View: Side view of mill. Vertical drive shaft lying on ground in foreground. When drive-shaft was in upright position its bevel gear was meshed with the bevel gear of the top roll, transmitting the animals'circular motion around the drive shaft to the horizontal rolls. The foundation is of portland cement. The heavy timber mill bed, between the mill and the portland cement foundation has rolled away. - R. W. Meyer Sugar Mill, State Route 47, Kualapuu, Maui County, HI

  19. Effect of Austenitizing Temperature on Microstructure and Mechanical Properties of Semi-High-Speed Steel Cold-Forged Rolls

    NASA Astrophysics Data System (ADS)

    Wu, Qiong; Sun, Da-Le; Liu, Chang-Sheng

    2009-10-01

    The effect of austenitizing temperature on the microstructure and mechanical properties of semi-high-speed steel (S-HSS) cold-forged rolls was investigated. Low-temperature austenitizing below 1313 K induced carbide coarsening during subsequent tempering at 973 K due to the nucleation effect of undissolved M7C3. On the other hand, the heavy dissolution of M7C3 above 1353 K caused the fine carbide formation on lath and plate boundaries, which retarded the subgrain growth during tempering. The increase in strength with increasing austenitizing temperature was attributed to the fine carbide distribution and the high dislocation density. Furthermore, as the austenitizing temperature increased, the impact energy markedly reduced, due to the large prior austenite grain size and the high strength. Finally, based on the microstructure and mechanical properties, an optimal austenitizing temperature range between 1313 and 1333 K was determined.

  20. Shear-Coupled Grain Growth and Texture Development in a Nanocrystalline Ni-Fe Alloy during Cold Rolling

    NASA Astrophysics Data System (ADS)

    Li, Li; Ungár, Tamás; Toth, Laszlo S.; Skrotzki, Werner; Wang, Yan Dong; Ren, Yang; Choo, Hahn; Fogarassy, Zsolt; Zhou, X. T.; Liaw, Peter K.

    2016-12-01

    The evolution of texture, grain size, grain shape, dislocation, and twin density has been determined by synchrotron X-ray diffraction and line profile analysis in a nanocrystalline Ni-Fe alloy after cold rolling along different directions related to the initial fiber and the long axis of grains. The texture evolution has been simulated by the Taylor-type relaxed-constraints viscoplastic polycrystal model. The simulations were based on the activity of partial dislocations in correlation with the experimental results of dislocation density determination. The concept of stress-induced shear coupling is supported and strengthened by both the texture simulations and the experimentally determined evolution of the microstructure parameters. Grain growth and texture evolution are shown to proceed by the shear coupling mechanism supported by dislocation activity as long as the grain size is not smaller than about 20 nm.

  1. Accelerated carbonation using municipal solid waste incinerator bottom ash and cold-rolling wastewater: Performance evaluation and reaction kinetics

    SciTech Connect

    Chang, E-E; Pan, Shu-Yuan; Yang, Liuhanzi; Chen, Yi-Hung; Kim, Hyunook; Chiang, Pen-Chi

    2015-09-15

    Highlights: • Carbonation was performed using CO{sub 2}, wastewater and bottom ash in a slurry reactor. • A maximum capture capacity of 102 g CO{sub 2} per kg BA was achieved at mild conditions. • A maximum carbonation conversion of MSWI-BA was predicted to be 95% by RSM. • The CO{sub 2} emission from Bali incinerator could be expected to reduce by 6480 ton/y. • The process energy consumption per ton CO{sub 2} captured was estimated to be 180 kW h. - Abstract: Accelerated carbonation of alkaline wastes including municipal solid waste incinerator bottom ash (MSWI-BA) and the cold-rolling wastewater (CRW) was investigated for carbon dioxide (CO{sub 2}) fixation under different operating conditions, i.e., reaction time, CO{sub 2} concentration, liquid-to-solid ratio, particle size, and CO{sub 2} flow rate. The MSWI-BA before and after carbonation process were analyzed by the thermogravimetry and differential scanning calorimetry, X-ray diffraction, and scanning electron microscopy equipped with energy dispersive X-ray spectroscopy. The MSWI-BA exhibits a high carbonation conversion of 90.7%, corresponding to a CO{sub 2} fixation capacity of 102 g per kg of ash. Meanwhile, the carbonation kinetics was evaluated by the shrinking core model. In addition, the effect of different operating parameters on carbonation conversion of MSWI-BA was statistically evaluated by response surface methodology (RSM) using experimental data to predict the maximum carbonation conversion. Furthermore, the amount of CO{sub 2} reduction and energy consumption for operating the proposed process in refuse incinerator were estimated. Capsule abstract: CO{sub 2} fixation process by alkaline wastes including bottom ash and cold-rolling wastewater was developed, which should be a viable method due to high conversion.

  2. AISI/DOE Advanced Process Control Program Vol. 3 of 6: MICROSTRUCTURAL ENGINEERING IN HOT-STRIP MILLS Part 2 of 2: Constitutive Behavior Modeling of Steels Under Hot-Rolling Conditions

    SciTech Connect

    Yi-Wen Cheng; Patrick Purtscher

    1999-07-30

    This report describes the development of models for predicting (1) constitutive behaviors and (2) mechanical properties of hot-rolled steels as functions of chemical composition, microstructural features, and processing variables. The study includes the following eight steels: A36, DQSK, HSLA-V, HSLA-Nb, HSLA-50/Ti-Nb, and two interstitial-free (IF) grades. These developed models have been integrated into the Hot-Strip Mill Model (HSMM), which simulates the hot strip rolling mills and predicts the mechanical properties of hot-rolled products. The HSMM model has been developed by the University of British Columbia-Canada as a part of project on the microstructural engineering in hot-strip mills.

  3. Rolling Process Modeling Report. Finite-Element Model Validation and Parametric Study on various Rolling Process parameters

    SciTech Connect

    Soulami, Ayoub; Lavender, Curt A.; Paxton, Dean M.; Burkes, Douglas

    2015-06-15

    Pacific Northwest National Laboratory (PNNL) has been investigating manufacturing processes for the uranium-10% molybdenum alloy plate-type fuel for high-performance research reactors in the United States. This work supports the U.S. Department of Energy National Nuclear Security Administration’s Office of Material Management and Minimization Reactor Conversion Program. This report documents modeling results of PNNL’s efforts to perform finite-element simulations to predict roll-separating forces for various rolling mill geometries for PNNL, Babcock & Wilcox Co., Y-12 National Security Complex, Los Alamos National Laboratory, and Idaho National Laboratory. The model developed and presented in a previous report has been subjected to further validation study using new sets of experimental data generated from a rolling mill at PNNL. Simulation results of both hot rolling and cold rolling of uranium-10% molybdenum coupons have been compared with experimental results. The model was used to predict roll-separating forces at different temperatures and reductions for five rolling mills within the National Nuclear Security Administration Fuel Fabrication Capability project. This report also presents initial results of a finite-element model microstructure-based approach to study the surface roughness at the interface between zirconium and uranium-10% molybdenum.

  4. [Comparison of texture distribution of cold rolled DC and CC AA 5052 aluminum alloy at different positions through thickness direction by XRD].

    PubMed

    Chen, Ming-biao; Ma, Min; Yang, Qing-xiang; Wang, Shan; Liu, Wen-chang; Zhao, Ying-mei

    2013-09-01

    To provide gist of DC AA 5052 and CC AA 5052 aluminum alloy to industry production and application, the texture variation of cold rolled sheets through thickness direction was studied by X-ray diffraction method, and the difference in texture at surface, quarter and center layer was analyzed. The hot plates of direct chill cast (DC) AA 5052 and continuous cast (CC) AA 5052 aluminum alloy were annealed at 454 degrees C for 4 hours and then cold rolled to different reductions. The strength and volume fraction of the fiber in CC AA 5052 aluminum alloy is larger than in DC AA 5052 aluminum alloy after same rolling reduction The volume fraction of the recrystallization texture cube in the CC AA 5052 aluminum alloy is less than in the DC AA 5052 aluminum alloy, which result in that CC AA 5052 aluminum alloy needs less cold rolling reduction than DC AA 5052 aluminum alloy for generating the texture with same intensity and volume fraction at surface layer, quarter layer and center layer. The manufacturability and performance of CC AA 5052 aluminum alloy is superior to DC AA 5052 aluminum alloy for use in stamping.

  5. Microstructure and texture evolution of ultra-thin grain-oriented silicon steel sheet fabricated using strip casting and three-stage cold rolling method

    NASA Astrophysics Data System (ADS)

    Song, Hong-Yu; Liu, Hai-Tao; Wang, Yin-Ping; Wang, Guo-Dong

    2017-03-01

    A 0.1 mm-thick grain-oriented silicon steel sheet was successfully produced using strip casting and three-stage cold rolling method. The microstructure, texture and inhibitor evolution during the processing was briefly analyzed. It was found that Goss texture was absent in the hot rolled sheet because of the lack of shear deformation. After normalizing, a large number of dispersed MnS precipitates with the size range of 15-90 nm were produced. During first cold rolling, dense shear bands were generated in the deformed ferrite grains, resulting in the intense Goss texture after first intermediate annealing. The microstructure was further refined and homogenized during the subsequent cold rolling and annealing processes. After primary recrystallization annealing, a homogeneous microstructure consisting of fine and equiaxed grains was produced while the associated texture was characterized by a strong γ-fiber texture. Finally, a complete secondary recrystallization microstructure consisting of entirely large Goss grains was produced. The magnetic induction B8 and iron loss P10/400 was 1.79 T and 6.9 W/kg, respectively.

  6. The Effect of Rolling As-Cast and Homogenized U-10Mo Samples on the Microstructure Development and Recovery Curves

    SciTech Connect

    Joshi, Vineet V.; Paxton, Dean M.; Lavender, Curt A.; Burkes, Douglas

    2016-07-30

    Over the past several years Pacific Northwest National Laboratory (PNNL) has been actively involved in supporting the U.S. Department of Energy National Nuclear Security Administration Office of Material Management and Minimization (formerly Global Threat Reduction Initiative). The U.S. High- Power Research Reactor (USHPRR) project is developing alternatives to existing highly enriched uranium alloy fuel to reduce the proliferation threat. One option for a high-density metal fuel is uranium alloyed with 10 wt% molybdenum (U-10Mo). Forming the U-10Mo fuel plates/foils via rolling is an effective technique and is actively being pursued as part of the baseline manufacturing process. The processing of these fuel plates requires systematic investigation/understanding of the pre- and post-rolling microstructure, end-state mechanical properties, residual stresses, and defects, their effect on the mill during processing, and eventually, their in-reactor performance. In the work documented herein, studies were conducted to determine the effect of cold and hot rolling the as-cast and homogenized U-10Mo on its microstructure and hardness. The samples were homogenized at 900°C for 48 h, then later annealed for several durations and temperatures to investigate the effect on the material’s microstructure and hardness. The rolling of the as-cast plate, both hot and cold, was observed to form a molybdenum-rich and -lean banded structure. The cold rolling was ineffective, and in some cases exacerbated the as-cast defects. The grains elongated along the rolling direction and formed a pancake shape, while the carbides fractured perpendicularly to the rolling direction and left porosity between fractured particles of UC. The subsequent annealing of these samples at sub-eutectoid temperatures led to rapid precipitation of the ' lamellar phase, mainly in the molybdenum-lean regions. Annealing the samples above the eutectoid temperature did not refine the grain size or the banded

  7. Texture and Microstructure for Magnetic Properties of Two-Stage Cold-Rolled Fe-6.5 Wt Pct Si Thin Sheets

    NASA Astrophysics Data System (ADS)

    Yao, Yongchuang; Sha, Yuhui; Liu, Jinlong; Zhang, Fang; Zuo, Liang

    2016-12-01

    Decreasing thickness and optimizing texture are the two critical means to improve the magnetic properties of high-silicon electrical steel sheet. In the present study, the 0.15-mm-thick Fe-6.5 wt pct Si thin sheets were produced by two-stage cold rolling process with intermediate annealing. The effects of intermediate microstructure on recrystallization texture were investigated using X-ray diffraction and electron backscattered diffraction. As the intermediate grain size increases from 40 to 80 μm, the favorable η fiber (<001>//RD, rolling direction) is enhanced and harmful γ fiber (<111>//ND, normal direction) is weakened after final annealing, and consequently, the magnetic properties are improved evidently. The number and nature of shear bands relative to the grain boundary regions, which are closely related to the intermediate grain size and rolling parameters, are responsible for the recrystallization texture development.

  8. High-resolution electron microscopy observation and dislocation reaction mechanism of fivefold twinning in a Cu-rich precipitate in a cold rolled ferritic steel containing copper

    SciTech Connect

    Wang, Ling; Wang, Wei; Chen, Bolin; Zhou, Xiying; Li, Zhongwen; Zhou, Bangxin; Wang, Lumin

    2014-09-15

    Ferritic steels containing copper have been studied as model systems for clusters/precipitate formation in reactor pressure vessel steels. The samples were aged at 400 °C for 4000 h and subsequently cold rolled to 30% reduction at room temperature. The microstructural characteristics of the samples were analyzed using high-resolution transmission electron microscopy. Direct evidence was found that the fivefold twinning occurs via simultaneous emission of two Shockley partial dislocations from two particular α-Fe/Cu interfaces, and then the pileup tips of the twofold twin. - Highlights: • Fivefold twin is observed in a Cu-rich precipitate in cold rolled ferritic steels. • A dislocation reaction mechanism for the fivefold twin formation is proposed. • Two particular mismatching α-Fe/Cu-rich precipitate interfaces play a critical role.

  9. Evolution of microstructure and crystallographic texture in severely cold rolled high entropy equiatomic CoCrFeMnNi alloy during annealing

    NASA Astrophysics Data System (ADS)

    Sathiaraj, G. D.; Lee, C.; Tsai, C. W.; Yeh, J. W.; Bhattacharjee, P. P.

    2015-04-01

    An equiatomic FCC CoCrFeMnNi high entropy alloy (HEA) was heavily cold rolled up to 90% reduction in thickness followed by isochronal annealing for 1 hour at temperatures ranging between 700°C to 1100°C. A strong brass texture was observed in the cold-rolled condition indicating the low stacking fault energy of the material. A fine stable microstructure was observed during annealing at low temperatures. The recrystallization texture was characterized by the presence of deformation texture components, in particular, the α-fiber (ND//<110>), S ({123} <634>) and the typical brass recrystallization texture component ({236} <385>). Annealing twins were shown to have important effect on the formation of annealing texture.

  10. Effect of cold rolling and first precipitates on the coarsening behavior of γ″-phases in Inconel 718 alloy

    NASA Astrophysics Data System (ADS)

    Zhang, Jing-ling; Guo, Qian-ying; Liu, Yong-chang; Li, Chong; Yu, Li-ming; Li, Hui-jun

    2016-09-01

    The coarsening behaviors of γ″-phase particles in Inconel 718 alloy aged at 750, 800, and 850°C were investigated by scanning electron microscopy (SEM). Detailed observations and quantitative measurements were conducted to characterize the coarsening behavior of the γ?-phase under various aging conditions. The experimental results indicate that the existence of the δ-phase retards the formation and coarsening of the γ″-phase, without influencing its final particle size or amount. Moreover, when cold rolled with a reduction of 50%, the dimensions of the γ″ particles in Inconel 718 alloy decrease with increasing aging time. Furthermore, the coarsening behavior of the γ″-phase in the Inconel 718 alloy after a normal aging treatment (sample A) and that of the primary δ-phase (sample B) follow the Lifshitz-Slyozov-Wagner (LSW) diffusion-controlled growth theory; the thus-obtained activation energies for the γ″-phase are 292 kJ·mol-1 and 302 kJ·mol-1, respectively.

  11. Effects of Annealing Treatment Prior to Cold Rolling on Delayed Fracture Properties in Ferrite-Austenite Duplex Lightweight Steels

    NASA Astrophysics Data System (ADS)

    Sohn, Seok Su; Song, Hyejin; Kim, Jung Gi; Kwak, Jai-Hyun; Kim, Hyoung Seop; Lee, Sunghak

    2016-02-01

    Tensile properties of recently developed automotive high-strength steels containing about 10 wt pct of Mn and Al are superior to other conventional steels, but the active commercialization has been postponed because they are often subjected to cracking during formation or to the delayed fracture after formation. Here, the delayed fracture behavior of a ferrite-austenite duplex lightweight steel whose microstructure was modified by a batch annealing treatment at 1023 K (750 °C) prior to cold rolling was examined by HCl immersion tests of cup specimens, and was compared with that of an unmodified steel. After the batch annealing, band structures were almost decomposed as strong textures of {100}<011> α-fibers and {111}<112> γ-fibers were considerably dissolved, while ferrite grains were refined. The steel cup specimen having this modified microstructure was not cracked when immersed in an HCl solution for 18 days, whereas the specimen having unmodified microstructure underwent the delayed fracture within 1 day. This time delayed fracture was more critically affected by difference in deformation characteristics such as martensitic transformation and deformation inhomogeneity induced from concentration of residual stress or plastic strain, rather than the difference in initial microstructures. The present work gives a promise for automotive applications requiring excellent mechanical and delayed fracture properties as well as reduced specific weight.

  12. Effect of cold rolling on fatigue crack propagation of TiNi/Al6061 shape memory composite

    NASA Astrophysics Data System (ADS)

    Park, Young Chul; Kang, Jung Ho; Lee, Jin Kyung; Lee, Gyu Chang; Furuya, Yasybumi

    2007-08-01

    A TiNi alloy fiber was used to recover the original shape of materials using its shape memory effect. The shape memory alloy plays an important role within the metal matrix composite. The shape memory alloy can control the crack propagation in the metal matrix composite, and improve the tensile strength of the composite. In this study, TiNi/Al6061 shape memory alloy (SMA) composite was fabricated by the hot press method, and pressed by a roller for its strength improvement. The four kinds of specimens were fabricated with 0%, 3.2%, 5.2% and 7% volume fraction of TiNi alloy fiber, respectively. A fatigue test has been performed to evaluate the crack initiation and propagation for the TiNi/Al6061 SMA composite fabricated by this method. In order to study the shape memory effect of the TiNi alloy fiber, the test has also been done under both room temperature and high temperature conditions. The relationship between the crack growth rate and the stress intensity factor was clarified for the composite, and the cold rolling effect was also studied.

  13. Effects of overaging temperature on the microstructure and properties of 600 MPa cold-rolled dual-phase steel

    NASA Astrophysics Data System (ADS)

    Kuang, Chun-fu; Zheng, Zhi-wang; Zhang, Gong-ting; Chang, Jun; Zhang, Shen-gen; Liu, Bo

    2016-08-01

    C-Mn steels prepared by annealing at 800°C for 120 s and overaging at 250-400°C were subjected to pre-straining (2%) and baking treatments (170°C for 20 min) to measure their bake-hardening (BH2) values. The effects of overaging temperature on the microstructure, mechanical properties, and BH2 behavior of 600 MPa cold-rolled dual-phase (DP) steel were investigated by optical microscopy, scanning electron microscopy, and tensile tests. The results indicated that the martensite morphology exhibited less variation when the DP steel was overaged at 250-350°C. However, when the DP steel was overaged at 400°C, numerous non-martensite and carbide particles formed and yield-point elongation was observed in the tensile curve. When the overaging temperature was increased from 250 to 400°C, the yield strength increased from 272 to 317 MPa, the tensile strength decreased from 643 to 574 MPa, and the elongation increased from 27.8% to 30.6%. Furthermore, with an increase in overaging temperature from 250 to 400°C, the BH2 value initially increases and then decreases. The maximum BH2 value of 83 MPa was observed for the specimen overaged at 350°C.

  14. Effect of Annealing on Mechanical Properties and Formability of Cold Rolled Thin Sheets of Fe-P P/M Alloys

    NASA Astrophysics Data System (ADS)

    Trivedi, Shefali; Ravi Kumar, D.; Aravindan, S.

    2016-10-01

    Phosphorus in steel is known to increase strength and hardness and decrease ductility. Higher phosphorus content (more than 0.05%), however, promotes brittle behavior due to segregation of Fe3P along the grain boundaries which makes further mechanical working of these alloys difficult. In this work, thin sheets of Fe-P alloys (with phosphorus in range of 0.1-0.35%) have been developed through processing by powder metallurgy followed by hot rolling and cold rolling. The effect of phosphorus content and annealing parameters (temperature and time) on microstructure, mechanical properties, formability in biaxial stretching and fracture behavior of the cold rolled and annealed sheets has been studied. A comparison has also been made between the properties of the sheets made through P/M route and the conventional cast route with similar phosphorus content. It has been shown that thin sheets of Fe-P alloys with phosphorous up to 0.35% possessing a good combination of strength and formability can be produced through rolling of billets of these alloys made through powder metallurgy technique without the problem of segregation.

  15. Elimination of Dual Slope from the Coffin Manson Relationship of Low-Cycle Fatigue in the Titanium Alloy Timetal 834, by Cold Rolling

    NASA Astrophysics Data System (ADS)

    Sai Srinadh, K. V.; Singh, Vakil

    2007-08-01

    Cold rolling of the titanium alloy Timetal 834 was found to cause marked enhancement in low-cycle fatigue (LCF) life at low strain amplitude and to eliminate bilinear behavior from the Coffin Manson (C-M) relationship. It was due to work hardening of surface grains of soft orientation and consequent increase in resistance of the material against crack initiation. The observed effect was not associated with texture.

  16. Effects of Cold Rolling on Microstructure and Mechanical Properties of Fe-30Mn-3Si-4Al-0.093C TWIP Steel

    SciTech Connect

    Shen, Yongfeng; Qiu, C. H.; Wang, Li; Sun, Xin; Zuo, Liang; Zhao, Xianming

    2013-05-15

    The effects of cold rolling on microstructure evolution and the associated mechanical properties of Fe-30Mn-3Si-4Al-0.093C twinning-induced plasticity (TWIP) steel are examined in this work with reduction rates of 10%, 20%, 30%, 40%, 50%, 60%, and 70%. Through texture analysis and transmission electron microscopy (TEM) observations, it is suggested that slip, mechanical twinning, the interaction between dislocation/twin boundaries (TB), and shear band have influenced the observed mechanical behavior and development of texture. Special components of weak initial textures are preferential for mechanical twinning, resulting in an increase in strain hardening rate. By mechanical twinning, the {111}<112> orientation is rotated into a position at the vicinity of the {110}<001> Goss orientation, and the {552}<115> (Cu-twin) texture is transformed to the {110}<001> orientation. The evolution of texture is closely related to the onset of shear banding resulting from deformation twinning. The sample with 10% cold reduction exhibits a favorable combination of yield strength and ductility, indicating a considerable capacity for energy absorption. With increasing rolling reductions, the deformation of the samples becomes inhomogeneous due to the high anisotropy of the microstructure. The localized shear bands resulting from the excessive cold rolling are detrimental to the ductility of the present TWIP steel.

  17. The evolution with strain of the stored energy in different texture components of cold-rolled IF steel revealed by high resolution X-ray diffraction

    SciTech Connect

    Wauthier-Monnin, A.; Chauveau, T.; Castelnau, O.; Réglé, H.; Bacroix, B.

    2015-06-15

    During the deformation of low carbon steel by cold-rolling, dislocations are created and stored in grains depending on local crystallographic orientation, deformation, and deformation gradient. Orientation dependent dislocation densities have been estimated from the broadening of X-ray diffraction lines measured on a synchrotron beamline. Different cold-rolling levels (from 30% to 95% thickness reduction) have been considered. It is shown that the present measurements are consistent with the hypothesis of the sole consideration of screw dislocations for the analysis of the data. The presented evolutions show that the dislocation density first increases within the α fiber (=(hkl)<110>) and then within the γ fiber (=(111)). A comparison with EBSD measurements is done and confirms that the storage of dislocations during the deformation process is orientation dependent and that this dependence is correlated to the cold-rolling level. If we assume that this dislocation density acts as a driving force during recrystallization, these observations can explain the fact that the recrystallization mechanisms are generally different after moderate or large strains. - Highlights: • Dislocation densities are assessed by XRD in main texture components of a steel sheet. • Dislocation densities vary with both strain and texture components. • The analysis relies on the sole presence of screw dislocations. • The measured dislocation densities include the contribution of both SSD and GND.

  18. Rheology of coal-water slurries prepared by the HP roll mill grinding of coal. Quarterly technical progress report No. 13, September 1, 1995--November 30, 1995

    SciTech Connect

    Fuerstenau, D.W.

    1995-12-01

    The objective of this research is the development of improved technology of the preparation of coal-water slurries that have potential for replacing fuel oil in direct combustion. Research accomplishments are summarized for: standardization of experimental procedures; investigation of effect of high-pressure roll mill/ball mill grinding on the energetics of fine grinding and the rheology of coal-water slurries prepared with such fines; study of aging behavior of slurries; and ways of improving rheology of slurries. The rheological behavior of slurries is a manifestation of particle-particle and particle-fluid interactions in the slurry. Improvement in the rheology of slurries could be brought about by suitably altering these interactions. The research directed towards investigation of the influence of co-addition of sodium hexametaphosphate and vacuum oil, with CoalMaster as the primary dispersant, showed that co-addition of the reagents significantly improved the rheology of coal-water slurries. Further research conducted in this quarter indicated that co-addition of reagents also improves the long-term rheological behavior of coal-water slurries.

  19. Cold-atom quantum simulator for SU(2) Yang-Mills lattice gauge theory.

    PubMed

    Zohar, Erez; Cirac, J Ignacio; Reznik, Benni

    2013-03-22

    Non-Abelian gauge theories play an important role in the standard model of particle physics, and unfold a partially unexplored world of exciting physical phenomena. In this Letter, we suggest a realization of a non-Abelian lattice gauge theory-SU(2) Yang-Mills in (1 + 1) dimensions, using ultracold atoms. Remarkably, and in contrast to previous proposals, in our model gauge invariance is a direct consequence of angular momentum conservation and thus is fundamental and robust. Our proposal may serve as well as a starting point for higher-dimensional realizations.

  20. 2. RW Meyer Sugar Mill: 18761899. Threeroll sugar mill, oneton ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    2. RW Meyer Sugar Mill: 1876-1899. Three-roll sugar mill, one-ton daily processing capacity. Manufactured by Edwin Maw, Liverpool, England, ca. 1855-1870. View: Top roll and one bottom roll, mill housing or cheeks, and spur pinion gears. The broken projection on the mill beside the bottom roll indicates the location of the cane tray. The cane juice crushed from the cane flowed into the juice tray below the bottom rolls. It then flowed into a wooden gutter and through a short tunnel in the mill's masonry enclosure and on to the boiling house for further processing. The opening at the base of the masency wall (In the photograph) is where the gutter ran from the mill to the boiling house. - R. W. Meyer Sugar Mill, State Route 47, Kualapuu, Maui County, HI

  1. 33. RW Meyer Sugar Mill: 18761889. Threeroll sugar mill, oneton ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    33. RW Meyer Sugar Mill: 1876-1889. Three-roll sugar mill, one-ton daily processing capacity. Manufactured by Edwin Maw, Liverpool, England, ca. 1855-1870. View: From above the mill showing the three 15' x 22' horizontal rolls, mill frame or cheeks, portland cement foundation, and lower part of vertical drive shaft lying next mill in foreground. The loose metal piece resting on top of the mill frame matched the indented portion of the upper frame to form a bracket and bearing for the drive shaft when it was in its proper upright position. - R. W. Meyer Sugar Mill, State Route 47, Kualapuu, Maui County, HI

  2. In-Situ Agglomeration and De-agglomeration by Milling of Nano-Engineered Lubricant Particulate Composites for Cold Spray Deposition

    NASA Astrophysics Data System (ADS)

    Neshastehriz, M.; Smid, I.; Segall, A. E.

    2014-10-01

    Nano-engineered self-lubricating particles comprised of hexagonal-boron-nitride powder (hBN) encapsulated in nickel have been developed for cold spray coating of aluminum components. The nickel encapsulant consists of several nano-sized layers, which are deposited on the hBN particles by electroless plating. In the cold spray deposition, the nickel becomes the matrix in which hBN acts as the lubricant. The coating demonstrated a very promising performance by reducing the coefficient of friction by almost 50% and increasing the wear resistance more than tenfold. The coatings also exhibited higher bond strength, which was directly related to the hardenability of the particles. During the encapsulation process, the hBN particles agglomerate and form large clusters. De-agglomeration has been studied through low- and high-energy ball milling to create more uniform and consistent particle sizes and to improve the cold spray deposition efficiency. The unmilled and milled particles were characterized with Scanning Electron Microscopy, Energy-Dispersive X-Ray Spectroscopy, BET, and hardness tests. It was found that in low-energy ball milling, the clusters were compacted to a noticeable extent. However, the high-energy ball milling resulted in breakup of agglomerations and destroyed the nickel encapsulant.

  3. 35. RW Meyer Sugar Mill: 18761889. Threeroll sugar mill, oneton ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    35. RW Meyer Sugar Mill: 1876-1889. Three-roll sugar mill, one-ton daily processing capacity. Manufactured by Edwin Maw, Liverpool, England, ca. 1855-1870. View: Bevel gear at lower end of vertical drive shaft in foreground turned bevel gear of top roll when the vertical drive shaft was in place in the brass-bearing socket in the middle ground of the photograph. The bolts above the top roll and at the side of the two bottom rolls adjusted the pressure and position of the rolls' brass bearings. - R. W. Meyer Sugar Mill, State Route 47, Kualapuu, Maui County, HI

  4. 31. RW Meyer Sugar Mill: 18761889. Threeroll sugar mill: oneton ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    31. RW Meyer Sugar Mill: 1876-1889. Three-roll sugar mill: one-ton daily processing capacity. Manufactured by Edwin Maw, Liverpool, England, ca. 1855-1870. View: View down at the mill from top of the mill's circular masonry enclosure. Mill animals circling above the mill, on top of the enclosure, dragged booms radiating from the drive shaft to power the mill. The drive-shaft is no longer in its upright positon but is lying next to the mill in the foreground. - R. W. Meyer Sugar Mill, State Route 47, Kualapuu, Maui County, HI

  5. γ→α‧ Martensitic transformation and magnetic property of cold rolled Fe-20Mn-4Al-0.3C steel

    NASA Astrophysics Data System (ADS)

    Ma, Biao; Li, Changsheng; Han, Yahui; Wang, Jikai

    2016-12-01

    Direct γ→α‧ martensitic transformation during cold rolling deformation was investigated for a high-Mn non-magnetic steel. Its influence on magnetic property was also analyzed. The magnetization under rolling reduction less than 50% almost presents a linear increase with the applied magnetic field. With deformation up to 73% and 93% thickness reductions, strain induced α‧-martensite transformation starts to occur, causing the steel to be slightly magnetized. The α‧-martensite prefers to nucleate directly at either microband-microband or microband-twin intersections without participation of intermediate ε-martensite. The volume fraction of α‧-martensite is estimated as 0.070% and 0.17%, respectively, based on the magnetic hysteresis loops. Such a small fraction of ferromagnetic α‧-martensite shows little influence on the magnetic induction intensity and low relative permeability.

  6. Static Electropulsing-Induced Microstructural Changes and Their Effect on the Ultra-Precision Machining of Cold-Rolled AZ91 Alloy

    NASA Astrophysics Data System (ADS)

    Zhang, Duo; To, Suet; Zhu, Yao Hua; Wang, Hao; Tang, Guo Yi

    2012-04-01

    The effects of electropulsing on the phase transformations of a cold-rolled Mg-9Al-1Zn alloy were studied using X-ray diffraction, back-scattered electron microscopy, transmission electron microscopy, and optical microscopy techniques. The results indicated that with increasing frequency of electropulsing, the decomposition and precipitation of β phase were tremendously accelerated sequentially. Electropulsing accelerated the decomposition of β phase by a factor of approximately 3600 times. The effects of the electropulsing-induced microstructural changes on machinability of the alloy, by single-point diamond turning, was discussed.

  7. 1. RW Meyer Sugar Mill: 18761889. Threeroll sugar mill: oneton ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. RW Meyer Sugar Mill: 1876-1889. Three-roll sugar mill: one-ton daily processing capacity. Manufactured by Edwin Maw, Liverpool, England, ca. 1855-1870. View: Historical view, 1934, from T.T. Waterman collection, Hawaiian Sugar Planters' Association. Large rectangular piece lying in front of the mill is the top of the mill frame appearing in its proper place in 1928 views. - R. W. Meyer Sugar Mill, State Route 47, Kualapuu, Maui County, HI

  8. Cold-rolling behavior of biomedical Ni-free Co-Cr-Mo alloys: Role of strain-induced ε martensite and its intersecting phenomena.

    PubMed

    Mori, Manami; Yamanaka, Kenta; Chiba, Akihiko

    2015-03-01

    Ni-free Co-Cr-Mo alloys are some of the most difficult-to-work metallic materials used commonly in biomedical applications. Since the difficulty in plastically deforming them limits their use, an in-depth understanding of their plastic deformability is of crucial importance for both academic and practical purposes. In this study, the microstructural evolution of a Co-29Cr-6Mo-0.2N (mass%) alloy during cold rolling was investigated. Further, its work-hardening behavior is discussed while focusing on the strain-induced face-centered cubic (fcc) γ→hexagonal close-packed (hcp) ε martensitic transformation (SIMT). The planar dislocation slip and subsequent SIMT occurred even in the initial stage of the deformation process owing to the low stability of the γ-phase and contributed to the work hardening behavior. However, the amount of the SIMTed ε-phase did not explain the overall variation in work hardening during cold rolling. It was found that the intersecting of the SIMTed ε-plates enhanced local strain evolution and then produced fine domain-like deformation microstructures at the intersections. Consequently, the degree of work hardening was reduced during subsequent plastic deformation, resulting in the alloy exhibiting a two-stage work hardening behavior. The results obtained in this study suggest that the interaction between ε-martensites, and ultimately its relaxation mechanism, is of significant importance; therefore, this aspect should be addressed in detail; the atomic structures of the γ-matrix/ε-martensite interfaces, the phenomenon of slip transfer at the interfaces, and the slipping behavior of the ε-phase itself are needed to be elucidated for further increasing the cold deformability of such alloys.

  9. Asymmetric cold/warm rolling simulation by crystal plasticity multi-scale finite element analysis based on crystallographic homogenization

    SciTech Connect

    Onishi, Koshiro; Sakamoto, Hidetoshi; Kuramae, Hiroyuki; Morimoto, Hideo; Nakamachi, Eiji

    2010-06-15

    The purpose of this study is forming a high formability aluminum alloy sheet metal by controlling the microcrystal structure and the texture. So asymmetric rolling is applied to the material process. Analysis method is crystal plasticity multi-scale finite element analysis based on crystallographic homogenization.

  10. 2. INTERIOR VIEW OF MILL, SHOWING THE TWOHIGH HANDOPERATED MILLS ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    2. INTERIOR VIEW OF MILL, SHOWING THE TWO-HIGH HAND-OPERATED MILLS (ON THE LEFT HAND SIDE), PRIOR TO THEIR OPERATION; THIS PHOTO WAS TAKEN FROM THE OVERHEAD CRANE - American Brass Company, Kenosha Works, Hot Roll Mill, Kenosha, Kenosha County, WI

  11. 30. RW Meyer Sugar Mill: 18761889. Threeroll sugar mill: oneton ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    30. RW Meyer Sugar Mill: 1876-1889. Three-roll sugar mill: one-ton daily processing capacity. Manufactured by Edwin Maw, Liverpool, England, ca. 1885-1870. View: Masonry-lined passage-way leading to the mill at the center of its circular masonry enclosure. The passageway permitted cane to be carried to the mill and cane trash (bagasse) to be carried away. Bridges over the passageways, no longer in place, permitted the mill animals to circle and power the mill from above. - R. W. Meyer Sugar Mill, State Route 47, Kualapuu, Maui County, HI

  12. Dislocation Substructure in the Cold-Rolled Ni-20 Mass Pct Cr Alloy Analyzed by X-ray Diffraction, Positron Annihilation Lifetime, and Transmission Electron Microscopy

    NASA Astrophysics Data System (ADS)

    Yonemura, Mitsuharu; Inoue, Koji

    2016-12-01

    The systematic change in the dislocation density and characteristics that develop under cold rolling as a simulated deformation was studied in order to examine the fundamental behavior of dislocations in terms of the dislocation substructure formation. In particular, the dislocation density was quantified by X-ray line profile analysis (XLPA), which is effective for quantifying the dislocation density and character; positron annihilation lifetime (PAL), which is sensitive to vacancy-type lattice defects; the Bailey-Hirsch equation from the hardness (Hv); and transmission electron microscopy (TEM). The strain dependency of the dislocation density analyzed by XLPA, PAL, TEM, and Hv showed a similar tendency with an increase in the dislocation. In particular, the dislocation density by XLPA had good agreement with the results of TEM at low strain levels and with PAL at high strain levels. As a result, a combination of these techniques successfully showed the behavior of the dislocation substructure.

  13. The Effect of Fe Content on Recrystallization Texture Evolution, Microstructures, and Earing of Cold Rolled Continuous Cast AA5052 Alloy Sheets

    NASA Astrophysics Data System (ADS)

    Wen, Xiyu; Wen, Wei; Zhang, Yuanbin; Xu, Bin; Zeng, Qiang; Liu, Yansheng; Tong, Lirong; Zhai, Tongguang; Li, Zhong

    2016-04-01

    Continuous cast AA5052 Al alloys, containing iron contents of 0.120 and 0.466 wt pct, respectively, were cold rolled and annealed at temperatures ranging from 505 K to 755 K (232 °C to 482 °C). The recrystallization textures in the two alloys were analyzed using X-ray diffraction and electron back scatter diffraction, respectively. It was found that higher Fe content promoted the formation of deformation textures and retarded the formation of cube texture in the two alloys. Most cube-oriented grains formed in both these alloys were associated with coarse particles, whereas the P—{011}<566>, R—{123}<634>, and Goss or randomly oriented grains were often related to particle stringers consisted of fine particles along the rolling direction. It was also found that the volume fraction of each texture component was a Johnson-Mehl-Avrami-Kolmogorov-type function of annealing temperature in the two alloys. The texture evolution rate with the annealing temperature was calculated from this function and used to determine the onset temperature of each recrystallization texture component.

  14. Recovery of Ductility in Ultrafine-Grained Low-Carbon Steel Processed Through Equal-Channel Angular Pressing Followed by Cold Rolling and Flash Annealing

    NASA Astrophysics Data System (ADS)

    Singh, Raj Bahadur; Mukhopadhyay, N. K.; Sastry, G. V. S.; Manna, R.

    2017-03-01

    The low-carbon steel workpieces are deformed by equal-channel angular pressing at 293 K (20 °C) up to an equivalent strain of 12 using route B c, which results in the bulk ultrafine-grained (UFG) structure with high dislocation density and partial dissolution of cementite. The yield strength (YS) is enhanced from 208 (as-received) to 872 MPa and the tensile strength is increased from 362 to 996 MPa, but the material loses total elongation (TE) from 36.2 to 2.9 pct. Cold rolling of equal-channel angular pressed steel produces the refined structure of grain size 0.11 μm. The YS increases further to 924 MPa with a marginal gain in ductility due to the reappearance of the γ fiber component. Flash annealing the samples, which were equal-channel angular pressed followed by cold rolling, at 873 K (600 °C) results in 27 pct of micron-sized (9 µm) ferrite grains in submicron-sized (<1 µm) matrix with a reduced defect density and small amount of precipitation of cementite. TE increases from 2.9 to 23.3 pct. The material retains a YS of 484 MPa and tensile strength of 517 MPa, which are higher than those of the as-received material. The UFG grains are failed by cleavage, but the micron-sized grains display ductile fracture. The ductility of the flash-annealed material is recovered significantly due to bimodal grain size distribution in ferrite and the development of a good amount of γ fiber texture components. The major contribution toward recovery of ductility comes from the bimodal grain size distribution in ferrite rather the precipitation of cementite.

  15. Recovery of Ductility in Ultrafine-Grained Low-Carbon Steel Processed Through Equal-Channel Angular Pressing Followed by Cold Rolling and Flash Annealing

    NASA Astrophysics Data System (ADS)

    Singh, Raj Bahadur; Mukhopadhyay, N. K.; Sastry, G. V. S.; Manna, R.

    2017-01-01

    The low-carbon steel workpieces are deformed by equal-channel angular pressing at 293 K (20 °C) up to an equivalent strain of 12 using route B c, which results in the bulk ultrafine-grained (UFG) structure with high dislocation density and partial dissolution of cementite. The yield strength (YS) is enhanced from 208 (as-received) to 872 MPa and the tensile strength is increased from 362 to 996 MPa, but the material loses total elongation (TE) from 36.2 to 2.9 pct. Cold rolling of equal-channel angular pressed steel produces the refined structure of grain size 0.11 μm. The YS increases further to 924 MPa with a marginal gain in ductility due to the reappearance of the γ fiber component. Flash annealing the samples, which were equal-channel angular pressed followed by cold rolling, at 873 K (600 °C) results in 27 pct of micron-sized (9 µm) ferrite grains in submicron-sized (<1 µm) matrix with a reduced defect density and small amount of precipitation of cementite. TE increases from 2.9 to 23.3 pct. The material retains a YS of 484 MPa and tensile strength of 517 MPa, which are higher than those of the as-received material. The UFG grains are failed by cleavage, but the micron-sized grains display ductile fracture. The ductility of the flash-annealed material is recovered significantly due to bimodal grain size distribution in ferrite and the development of a good amount of γ fiber texture components. The major contribution toward recovery of ductility comes from the bimodal grain size distribution in ferrite rather the precipitation of cementite.

  16. The U.S. Uranium Mill Tailings Radiation Control Act -- An environmental legacy of the Cold War

    SciTech Connect

    Watson, C.D.; Nelson, R.A.; Mann, P.

    1993-12-31

    The US Department of Energy (DOE) has guided the Uranium Mill Tailings Remedial Action (UMTRA) Project through its first 10 years of successful remediation. The Uranium Mill Tailings Radiation Control Act (UMTRCA), passed in 1978, identified 24 uranium mill tailings sites in need of remediation to protect human health and the environment from the residual contamination resulting from the processing of uranium ore. The UMTRCA was promulgated in two titles: Title 1 and Title 2. This paper describes the regulatory structure, required documentation, and some of the technical approaches used to meet the Act`s requirements for managing and executing the $1.4 billion project under Title 1. Remedial actions undertaken by private industry under Title 2 of the Act are not addressed in this paper. Some of the lessons learned over the course of the project`s history are presented so that other countries conducting similar remedial action activities may benefit.

  17. The influence of heat treatment on properties of cold rolled alloyed steel and nickel superalloys sheets used in aircraft industry

    NASA Astrophysics Data System (ADS)

    Zaba, K.; Dul, I.; Puchlerska, S.

    2017-02-01

    Superalloys based on nickel and selected steels are widely used in the aerospace industry, because of their excellent mechanical properties, heat resistance and creep resistance. Metal sheets of these materials are plastically deformed and applied, inter alia, to critical components of aircraft engines. Due to their chemical composition these materials are hardly deformable. There are various methods to improve the formability of these materials, including plastic deformation at an elevated or high temperature, or a suitable heat treatment before forming process. The paper presents results of the metal sheets testing after heat treatment. For the research, sheets of two types of nickel superalloys type Inconel and of three types of steel were chosen. The materials were subjected to multivariate heat treatment at different temperature range and time. After this step, mechanical properties were examined according to the metal sheet rolling direction. The results were compared and the optimal type of pre-trial softening heat treatment for each of the materials was determined.

  18. One-zone rolling of composite materials

    NASA Astrophysics Data System (ADS)

    Kokhan, L. S.; Morozov, Yu. A.; Slavgorodskaya, Yu. B.

    2016-12-01

    The energy-force parameters of free rolling of a strip without its tension and rolling with one backward or forward creep zone in the deformation zone are compared. The limiting backward or forward tensions are determined, and the change in the linear sizes of a composite billet during deformation in a rolling mill is considered.

  19. Large-scale Evaluation of Nickel Aluminide Rolls in a Heat-Treat Furnace at Bethelehem Steel's (Now ISG) Burns Harbor Plate Mill

    SciTech Connect

    Mengel, J.

    2003-12-16

    At Bethlehem Steel Burns Harbor Plate Division (now ISG Burns Harbor Plate Inc.)'s annealing furnace, new nickel aluminide intermetallic alloy rolls provide greater high-temperature strength and wear resistance compared to the conventional H series cast austenitic alloys currently used in the industry. Oak Ridge National Laboratory and Bethlehem (ISG) partnered under a U.S. Department of Energy, Office of Industrial Technology's Emerging Technology Deployment Program to demonstrate and evaluate the nickel aluminide intermetallic alloy rolls as part of an updated energy efficient large commercial annealing furnace system. Many challenges were involved in this project, including developing welding procedures for joining nickel aluminide intermetallic alloys with H-series austenitic alloys, developing commercial cast roll manufacturing specifications, working with several commercial suppliers to produce a quantity of high quality, reproducible nickel aluminide rolls for a large steel industrial annealing furnace, installing and demonstrating the capability of the rolls in this furnace, performing processing trials to evaluate the benefits of new equipment and processes, and documenting the findings. Updated furnace equipment including twenty-five new automated furnace control dampers have been installed replacing older design, less effective units. These dampers, along with upgraded flame-safety control equipment and new AC motors and roll-speed control equipment, are providing improved furnace control and additional energy efficiency. Energy data shows up to a 34% energy reduction from baseline after the installation of upgraded furnace damper controls along with up to a 34% reduction in greenhouse gases, potential for an additional 3 to 6% energy reduction per campaign of light-up and shutdown, and a 46% energy reduction from baseline for limited trials of a combination of improved damper control and straight-through plate processing. The straight-through processing

  20. Microstructure and Mechanical Properties of V-Nb Microalloyed Ultrafine-Grained Dual-Phase Steels Processed Through Severe Cold Rolling and Intercritical Annealing

    NASA Astrophysics Data System (ADS)

    Papa Rao, M.; Subramanya Sarma, V.; Sankaran, S.

    2017-03-01

    Ultrafine-grained (UFG) dual-phase (DP) steel was produced by severe cold rolling (true strain of 2.4) and intercritical annealing of a low carbon V-Nb microalloyed steel in a temperature range of 1003 K to 1033 K (730 °C to 760 °C) for 2 minutes, and water quenching. The microstructure of UFG DP steels consisted of polygonal ferrite matrix with homogeneously distributed martensite islands (both of size <1 µm) and a small fraction of the inter lath films of retained austenite. The UFG DP steel produced through intercritical annealing at 1013 K (740 °C) has good combination of strength (1295 MPa) and ductility (uniform elongation, 13 pct). The nanoscale V- and Nb-based carbides/carbonitrides and spheroidized cementite particles have played a crucial role in achieving UFG DP microstructure and in improving the strength and work hardening. Analysis of work hardening behavior of the UFG DP steels through modified Crussard-Jaoul analysis showed a continuously varying work hardening rate response which could be approximated by 2 or 3 linear regimes. The transmission electron microscopy analysis on post tensile-tested samples indicated that these regimes are possibly related to the work hardening of ferrite, lath, and twin martensite, respectively.

  1. Microstructure and Mechanical Properties of V-Nb Microalloyed Ultrafine-Grained Dual-Phase Steels Processed Through Severe Cold Rolling and Intercritical Annealing

    NASA Astrophysics Data System (ADS)

    Papa Rao, M.; Subramanya Sarma, V.; Sankaran, S.

    2016-12-01

    Ultrafine-grained (UFG) dual-phase (DP) steel was produced by severe cold rolling (true strain of 2.4) and intercritical annealing of a low carbon V-Nb microalloyed steel in a temperature range of 1003 K to 1033 K (730 °C to 760 °C) for 2 minutes, and water quenching. The microstructure of UFG DP steels consisted of polygonal ferrite matrix with homogeneously distributed martensite islands (both of size <1 µm) and a small fraction of the inter lath films of retained austenite. The UFG DP steel produced through intercritical annealing at 1013 K (740 °C) has good combination of strength (1295 MPa) and ductility (uniform elongation, 13 pct). The nanoscale V- and Nb-based carbides/carbonitrides and spheroidized cementite particles have played a crucial role in achieving UFG DP microstructure and in improving the strength and work hardening. Analysis of work hardening behavior of the UFG DP steels through modified Crussard-Jaoul analysis showed a continuously varying work hardening rate response which could be approximated by 2 or 3 linear regimes. The transmission electron microscopy analysis on post tensile-tested samples indicated that these regimes are possibly related to the work hardening of ferrite, lath, and twin martensite, respectively.

  2. The effects of cold rolling orientation and water chemistry on stress corrosion cracking behavior of 316L stainless steel in simulated PWR water environments

    NASA Astrophysics Data System (ADS)

    Chen, Junjie; Lu, Zhanpeng; Xiao, Qian; Ru, Xiangkun; Han, Guangdong; Chen, Zhen; Zhou, Bangxin; Shoji, Tetsuo

    2016-04-01

    Stress corrosion cracking behaviors of one-directionally cold rolled 316L stainless steel specimens in T-L and L-T orientations were investigated in hydrogenated and deaerated PWR primary water environments at 310 °C. Transgranular cracking was observed during the in situ pre-cracking procedure and the crack growth rate was almost not affected by the specimen orientation. Locally intergranular stress corrosion cracks were found on the fracture surfaces of specimens in the hydrogenated PWR water. Extensive intergranular stress corrosion cracks were found on the fracture surfaces of specimens in deaerated PWR water. More extensive cracks were found in specimen T-L orientation with a higher crack growth rate than that in the specimen L-T orientation with a lower crack growth rate. Crack branching phenomenon found in specimen L-T orientation in deaerated PWR water was synergistically affected by the applied stress direction as well as the preferential oxidation path along the elongated grain boundaries, and the latter was dominant.

  3. Optimal Cluster Mill Pass Scheduling With an Accurate and Rapid New Strip Crown Model

    NASA Astrophysics Data System (ADS)

    Malik, Arif S.; Grandhi, Ramana V.; Zipf, Mark E.

    2007-05-01

    Besides the requirement to roll coiled sheet at high levels of productivity, the optimal pass scheduling of cluster-type reversing cold mills presents the added challenge of assigning mill parameters that facilitate the best possible strip flatness. The pressures of intense global competition, and the requirements for increasingly thinner, higher quality specialty sheet products that are more difficult to roll, continue to force metal producers to commission innovative flatness-control technologies. This means that during the on-line computerized set-up of rolling mills, the mathematical model should not only determine the minimum total number of passes and maximum rolling speed, it should simultaneously optimize the pass-schedule so that desired flatness is assured, either by manual or automated means. In many cases today, however, on-line prediction of strip crown and corresponding flatness for the complex cluster-type rolling mills is typically addressed either by trial and error, by approximate deflection models for equivalent vertical roll-stacks, or by non-physical pattern recognition style models. The abundance of the aforementioned methods is largely due to the complexity of cluster-type mill configurations and the lack of deflection models with sufficient accuracy and speed for on-line use. Without adequate assignment of the pass-schedule set-up parameters, it may be difficult or impossible to achieve the required strip flatness. In this paper, we demonstrate optimization of cluster mill pass-schedules using a new accurate and rapid strip crown model. This pass-schedule optimization includes computations of the predicted strip thickness profile to validate mathematical constraints. In contrast to many of the existing methods for on-line prediction of strip crown and flatness on cluster mills, the demonstrated method requires minimal prior tuning and no extensive training with collected mill data. To rapidly and accurately solve the multi-contact problem

  4. Effect of cold rolling on the microstructure and mechanical properties of Al0.25CoCrFe1.25Ni1.25 high-entropy alloy

    DOE PAGES

    Wang, Z.; Gao, M. C.; Ma, S. G.; ...

    2015-08-05

    Cold rolling can break down the as-cast dendrite microstructure and thus may have pronounced impact on the mechanical behavior of the alloy. In the present study, the effect of cold rolling on the microstructure and mechanical properties of Al0.25CoCrFe1.25Ni1.25 high-entropy alloy in the face-centered cubic structure was investigated. With increasing the thickness reduction from cold rolling, the hardness, the yield strength, and the fracture strength increased at the cost of reducing ductility. At the thickness reduction of 80%, the tensile strength (hardness) was 702 MPa (406 MPa), 1.62 (2.43) times that in the as-cast condition. Compared to traditional alloys, Al0.25CoCrFe1.25Ni1.25more » has the highest hardening rate with respect to CR thickness reduction. Lastly, the phase relation and the mixing properties of Gibbs free energy, enthalpy and entropy of AlxCoCrFe1.25Ni1.25 were predicted using the CALPHAD method.« less

  5. Effect of cold rolling on the microstructure and mechanical properties of Al0.25CoCrFe1.25Ni1.25 high-entropy alloy

    SciTech Connect

    Wang, Z.; Gao, M. C.; Ma, S. G.; Yang, H. J.; Wang, Z. H.; Ziomek-Moroz, M.; Qiao, J. W.

    2015-08-05

    Cold rolling can break down the as-cast dendrite microstructure and thus may have pronounced impact on the mechanical behavior of the alloy. In the present study, the effect of cold rolling on the microstructure and mechanical properties of Al0.25CoCrFe1.25Ni1.25 high-entropy alloy in the face-centered cubic structure was investigated. With increasing the thickness reduction from cold rolling, the hardness, the yield strength, and the fracture strength increased at the cost of reducing ductility. At the thickness reduction of 80%, the tensile strength (hardness) was 702 MPa (406 MPa), 1.62 (2.43) times that in the as-cast condition. Compared to traditional alloys, Al0.25CoCrFe1.25Ni1.25 has the highest hardening rate with respect to CR thickness reduction. Lastly, the phase relation and the mixing properties of Gibbs free energy, enthalpy and entropy of AlxCoCrFe1.25Ni1.25 were predicted using the CALPHAD method.

  6. 12. RW Meyer Sugar Mill: 18761889. Threeroll sugar mill: oneton ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    12. RW Meyer Sugar Mill: 1876-1889. Three-roll sugar mill: one-ton daily processing capacity. Manufactured by Edwin Maw, Liverpool, England, ca. 1855-1870. View: Historical view, 1934, T.T. Waterman Collection, Hawaiian Sugar Planters' Association, Oahu, Hawaii. Masonry-lined passageway leading to the mill at the center of its circular masonry enclosure. The passageway permitted cane to be carried to the mill and cane trash (bagasse) to be carried away after milling. Bridges over the passageways, not in place, permitted the mill animals to circle and power the mill from above. View shows area prior to substantial overgrowth existing in 1978 views of the area. - R. W. Meyer Sugar Mill, State Route 47, Kualapuu, Maui County, HI

  7. The Small-RNA Profiles of Almond (Prunus dulcis Mill.) Reproductive Tissues in Response to Cold Stress.

    PubMed

    Karimi, Marzieh; Ghazanfari, Farahnaz; Fadaei, Adeleh; Ahmadi, Laleh; Shiran, Behrouz; Rabei, Mohammad; Fallahi, Hossein

    2016-01-01

    Spring frost is an important environmental stress that threatens the production of Prunus trees. However, little information is available regarding molecular response of these plants to the frost stress. Using high throughput sequencing, this study was conducted to identify differentially expressed miRNAs, both the conserved and the non-conserved ones, in the reproductive tissues of almond tolerant H genotype under cold stress. Analysis of 50 to 58 million raw reads led to identification of 174 unique conserved and 59 novel microRNAs (miRNAs). Differential expression pattern analysis showed that 50 miRNA families were expressed differentially in one or both of almond reproductive tissues (anther and ovary). Out of these 50 miRNA families, 12 and 15 displayed up-regulation and down-regulation, respectively. The distribution of conserved miRNA families indicated that miR482f harbor the highest number of members. Confirmation of miRNAs expression patterns by quantitative real- time PCR (qPCR) was performed in cold tolerant (H genotype) alongside a sensitive variety (Sh12 genotype). Our analysis revealed differential expression for 9 miRNAs in anther and 3 miRNAs in ovary between these two varieties. Target prediction of miRNAs followed by differential expression analysis resulted in identification of 83 target genes, mostly transcription factors. This study comprehensively catalogued expressed miRNAs under different temperatures in two reproductive tissues (anther and ovary). Results of current study and the previous RNA-seq study, which was conducted in the same tissues by our group, provide a unique opportunity to understand the molecular basis of responses of almond to cold stress. The results can also enhance the possibility for gene manipulation to develop cold tolerant plants.

  8. The Small-RNA Profiles of Almond (Prunus dulcis Mill.) Reproductive Tissues in Response to Cold Stress

    PubMed Central

    Shiran, Behrouz; Rabei, Mohammad; Fallahi, Hossein

    2016-01-01

    Spring frost is an important environmental stress that threatens the production of Prunus trees. However, little information is available regarding molecular response of these plants to the frost stress. Using high throughput sequencing, this study was conducted to identify differentially expressed miRNAs, both the conserved and the non-conserved ones, in the reproductive tissues of almond tolerant H genotype under cold stress. Analysis of 50 to 58 million raw reads led to identification of 174 unique conserved and 59 novel microRNAs (miRNAs). Differential expression pattern analysis showed that 50 miRNA families were expressed differentially in one or both of almond reproductive tissues (anther and ovary). Out of these 50 miRNA families, 12 and 15 displayed up-regulation and down-regulation, respectively. The distribution of conserved miRNA families indicated that miR482f harbor the highest number of members. Confirmation of miRNAs expression patterns by quantitative real- time PCR (qPCR) was performed in cold tolerant (H genotype) alongside a sensitive variety (Sh12 genotype). Our analysis revealed differential expression for 9 miRNAs in anther and 3 miRNAs in ovary between these two varieties. Target prediction of miRNAs followed by differential expression analysis resulted in identification of 83 target genes, mostly transcription factors. This study comprehensively catalogued expressed miRNAs under different temperatures in two reproductive tissues (anther and ovary). Results of current study and the previous RNA-seq study, which was conducted in the same tissues by our group, provide a unique opportunity to understand the molecular basis of responses of almond to cold stress. The results can also enhance the possibility for gene manipulation to develop cold tolerant plants. PMID:27253370

  9. Roll-to-Roll production of carbon nanotubes based supercapacitors

    NASA Astrophysics Data System (ADS)

    Zhu, Jingyi; Childress, Anthony; Karakaya, Mehmet; Roberts, Mark; Arcilla-Velez, Margarita; Podila, Ramakrishna; Rao, Apparao

    2014-03-01

    Carbon nanomaterials provide an excellent platform for electrochemical double layer capacitors (EDLCs). However, current industrial methods for producing carbon nanotubes are expensive and thereby increase the costs of energy storage to more than 10 Wh/kg. In this regard, we developed a facile roll-to-roll production technology for scalable manufacturing of multi-walled carbon nanotubes (MWNTs) with variable density on run-of-the-mill kitchen Al foils. Our method produces MWNTs with diameter (heights) between 50-100 nm (10-100 μm), and a specific capacitance as high as ~ 100 F/g in non-aqueous electrolytes. In this talk, the fundamental challenges involved in EDLC-suitable MWNT growth, roll-to-roll production, and device manufacturing will be discussed along with electrochemical characteristics of roll-to-roll MWNTs. Research supported by NSF CMMI Grant1246800.

  10. Final Environmental Impact Statement. Permit Application by United States Steel Corp., Proposed Lake Front Steel Mill, Conneaut, Ohio. Volume 3.

    DTIC Science & Technology

    1979-01-01

    interplant shipments of hot bands for further processing , permit better utilization of existing finishing mill capacities within economic shipping distances...facilities for further processing into cold-rolled and coated products. Shipment of the remaining plant product will be accomplished using the existing...independently owned slag processing operation expected to be located on the plant site. This activity is expected to employ about 75 workers during Step I

  11. Cold Stress Tolerance in Psychrotolerant Soil Bacteria and Their Conferred Chilling Resistance in Tomato (Solanum lycopersicum Mill.) under Low Temperatures

    PubMed Central

    Subramanian, Parthiban; Kim, Kiyoon; Krishnamoorthy, Ramasamy; Mageswari, Anbazhagan; Selvakumar, Gopal; Sa, Tongmin

    2016-01-01

    The present work aimed to study the culturable diversity of psychrotolerant bacteria persistent in soil under overwintering conditions, evaluate their ability to sustain plant growth and alleviate chilling stress in tomato. Psychrotolerant bacteria were isolated from agricultural field soil samples colleced during winter and then used to study chilling stress alleviation in tomato plants (Solanum lycopersicum cv Mill). Selective isolation after enrichment at 5°C yielded 40 bacterial isolates. Phylogenetic studies indicated their distribution in genera Arthrobacter, Flavimonas, Flavobacterium, Massilia, Pedobacter and Pseudomonas. Strains OS211, OB146, OB155 and OS261 consistently improved germination and plant growth when a chilling stress of 15°C was imposed and therefore were selected for pot experiments. Tomato plants treated with the selected four isolates exhibited significant tolerance to chilling as observed through reduction in membrane damage and activation of antioxidant enzymes along with proline synthesis in the leaves when exposed to chilling temperature conditions (15°C). Psychrotolerant physiology of the isolated bacteria combined with their ability to improve germination, plant growth and induce antioxidant capacity in tomato plants can be employed to protect plants against chilling stress. PMID:27580055

  12. 18. OPERATOR'S SIDE OF 48' MILL STAND SHOWING DIALS, VERTICAL ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    18. OPERATOR'S SIDE OF 48' MILL STAND SHOWING DIALS, VERTICAL ROLL SCREWDOWN, AND VIEW THROUGH HOUSING TO PINION STAND. Martin Stupich, Photographer, 1989. - U.S. Steel Homestead Works, 48" Plate Mill, Along Monongahela River, Homestead, Allegheny County, PA

  13. 17. ENGINE SIDE OF 48' MILL STAND SHOWING POWER CONNECTIONS ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    17. ENGINE SIDE OF 48' MILL STAND SHOWING POWER CONNECTIONS TO PINION STAND AND VERTICAL ROLL SCREWDOWN MECHANISM. Martin Stupich, Photographer, 1989. - U.S. Steel Homestead Works, 48" Plate Mill, Along Monongahela River, Homestead, Allegheny County, PA

  14. 21. DIAGONAL VIEW OF THE 48' MILL STEAM ENGINE. SPARE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    21. DIAGONAL VIEW OF THE 48' MILL STEAM ENGINE. SPARE VERTICAL ROLLS ARE VISIBLE TO THE LEFT AND RIGHT OF THE ENGINE. - U.S. Steel Homestead Works, 48" Plate Mill, Along Monongahela River, Homestead, Allegheny County, PA

  15. 16. View of cane mill sitting under open shed showing ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    16. View of cane mill sitting under open shed showing discharge and top rolls. - Hacienda Azucarera La Esperanza, Steam Engine & Mill, 2.65 Mi. N of PR Rt. 2 Bridge over Manati River, Manati, Manati Municipio, PR

  16. EAST ELEVATION, LTV STEEL (FORMERLY REPUBLIC STEEL), 8" BAR MILL, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    EAST ELEVATION, LTV STEEL (FORMERLY REPUBLIC STEEL), 8" BAR MILL, BUFFALO PLANT. VIEW LOOKING SOUTHWEST FROM ROLL SHOP. 8" BAR MILL DESIGNED AND BUILT BY DONNER STEEL CO. (PREDECESSOR OF REPUBLIC), 1919-1920. FOR DESCRIPTION OF ORIGINAL MILL SEE "IRON AGE", 116\\4 (23 JULY 1925): 201-204. - LTV Steel, 8-inch Bar Mill, Buffalo Plant, Buffalo, Erie County, NY

  17. Technological, physico-chemical and sensory properties of raw and cooked meat batter incorporated with various levels of cold milled flaxseed powder.

    PubMed

    Yogesh, K; Langoo, B A; Sharma, S K; Yadav, D N

    2015-03-01

    Flaxseed has been proven for its multidimensional health benefits and can be used for development of emulsion type functional meat products. In view of this the incorporation of cold milled flaxseed powder (FSP) in meat batter at level 1-5 % was investigated. The results revealed that incorporation significantly (P < 0.05) decreased the total fluid release (TFR), fat release (FR) and water release (WR) of raw meat batter. The surface and internal color values were differed significantly (P < 0.05) among treatments at initial as well as during refrigerated storage period. Texture values especially hardness and chewiness values were found less (P < 0.05) in FSP treated samples and textural properties in FSP treated samples were not deteriorated during storage as compared to control samples. Thus incorporation of FSP had some beneficial effects on physico-chemical properties and textural properties which were also stable during storage period. However the redness values and sensory scores were observed less in FSP treated samples.

  18. Hot rolling of thick uranium molybdenum alloys

    DOEpatents

    DeMint, Amy L.; Gooch, Jack G.

    2015-11-17

    Disclosed herein are processes for hot rolling billets of uranium that have been alloyed with about ten weight percent molybdenum to produce cold-rollable sheets that are about one hundred mils thick. In certain embodiments, the billets have a thickness of about 7/8 inch or greater. Disclosed processes typically involve a rolling schedule that includes a light rolling pass and at least one medium rolling pass. Processes may also include reheating the rolling stock and using one or more heavy rolling passes, and may include an annealing step.

  19. Effect of cold rolling on the oxidation resistance of T91 steel in oxygen-saturated stagnant liquid lead-bismuth eutectic at 450 °C and 550 °C

    NASA Astrophysics Data System (ADS)

    Dong, Hong; Ye, Zhongfei; Wang, Pei; Li, Dianzhong; Zhang, Yutuo; Li, Yiyi

    2016-08-01

    The compatibility of T91 steels having different preparation processes with oxygen-saturated stagnant lead-bismuth eutectic have been investigated at 450 °C and 550 °C. It is found that cold rolling decreases the thickness of the oxide scale of T91 steel by forming a continuous enhanced Cr-rich belt in the inner oxide layer next to the internal oxidation zone, which is attributed to the rapid diffusion of Cr induced by numerous non-equilibrium grain boundaries and migrating dislocations.

  20. Rheology of coal-water slurries prepared by the HP roll mill grinding of coal. Quarterly technical progress report, September 1, 1994--November 30, 1994

    SciTech Connect

    Fuerstenau, D.W.

    1994-12-01

    The objective of this research is the development of improved technology for the preparation of coal-water slurries than have potential for replacing fuel oil in direct combustion. This should be of major importance to the United States in its efforts to reduce dependence on imported oil and to rely more on its enormous low-cost coal resources. In accordance with this objective, in the first stage of this project, considerable work has been conducted in the initial stage to standardize experimental procedures for sample preparation, grinding and rheological measurements. For this purpose, Pittsburgh No. 8 bituminous coal was dry ground in a ball mill for preparing coal-water slurries. In order to find a suitable sensor system for the rheological measurements of coal-water slurries, the authors have tested a Haake RV-12 viscometer with MV-II, MV-SP, MV-DIN, and TSV-DIN sensor systems on coal-water slurries containing 60% solids. The results indicated that the Haake RV-12 viscometer with a MV-DIN sensor system gives more reproducible results. The results obtained in investigation of the effect of particle size and solids content on the rheological behavior of the slurries showed that at the same shear rate, both the shear stress and viscosity of the slurries increase as the mean diameter of the particles decreases, and that the viscosity of the slurries increases as the solids content is increased.

  1. Fundamental phenomena governing heat transfer during rolling

    NASA Astrophysics Data System (ADS)

    Chen, W. C.; Samarasekera, I. V.; Hawbolt, E. B.

    1993-06-01

    To quantify the effect of roll chilling on the thermal history of a slab during hot rolling, tests were conducted at the Canada Center for Mineral and Energy Technology (CANMET) and at the University of British Columbia (UBC). In these tests, the surface and the interior temperatures of specimens were recorded during rolling using a data acquisition system. The corresponding heat-transfer coefficients in the roll bite were back-calculated by a trial-and-error method using a heat-transfer model. The heat-transfer coefficient was found to increase along the arc of contact and reach a maximum, followed by a decrease, until the exit of the roll bite. Its value was influenced by rolling parameters, such as percent reduction, rolling speed, rolling temperature, material type, etc. It was shown that the heat-transfer coefficient in the roll gap was strongly dependent on the roll pressure, and the effect of different variables on the interfacial heat-transfer coefficient can be related to their influence on pressure. At low mean roll pressure, such as in the case of rolling plain carbon steels at elevated temperature, the maximum heat-transfer coefficient in the roll bite was in the 25 to 35 kW/m2 °C range. As the roll pressure increased with lower rolling temperature and higher deformation resistance of stainless steel and microalloyed grades, the maximum heat-transfer coefficient reached a value of 620 kW/m2 °C. Obviously, the high pressure improved the contact between the roll and the slab surface, thereby reducing the resistance to heat flow. The mean roll-gap heat-transfer coefficient at the interface was shown to be linearly related to mean roll pressure. This finding is important because it permitted a determination of heat-transfer coefficients applicable to industrial rolling from pilot mill data. Thus, the thermal history of a slab during rough rolling was computed using a model in which the mean heat-transfer coefficient between the roll and the slab was

  2. Spray Rolling Aluminum Strip for Transportation Applications

    SciTech Connect

    Kevin M. McHugh; Y. Lin; Y. Zhou; E. J. Lavernia; J.-P. Delplanque; S. B. Johnson

    2005-02-01

    Spray rolling is a novel strip casting technology in which molten aluminum alloy is atomized and deposited into the roll gap of mill rolls to produce aluminum strip. A combined experimental/modeling approach has been followed in developing this technology with active participation from industry. The feasibility of this technology has been demonstrated at the laboratory scale and it is currently being scaled-up. This paper provides an overview of the process and compares the microstructure and properties of spray-rolled 2124 aluminum alloy with commercial ingot-processed material

  3. 1. Front view of steam engine and mill, looking NE, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. Front view of steam engine and mill, looking NE, showing (l to r) 6-column beam engine, flywheel, reduction gears and 3-roll cane mill. - Hacienda Azucarera La Esperanza, Steam Engine & Mill, 2.65 Mi. N of PR Rt. 2 Bridge over Manati River, Manati, Manati Municipio, PR

  4. 2. 3/4 view looking SW showing threeroll can mill, reduction ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    2. 3/4 view looking SW showing three-roll can mill, reduction gear, flywheel with steam engine in background. - Hacienda Azucarera la Igualdad, Sugar Mill Ruins & Steam Engine, PR Route 332, Guanica, Guanica Municipio, PR

  5. Compressibility of tungsten and molybdenum bars during rotary swaging and rolling

    NASA Astrophysics Data System (ADS)

    Barkov, L. A.; Mymrin, S. A.; Samodurova, M. N.; Dzhigun, N. S.; Latfulina, Yu. S.

    2015-05-01

    The compressibility of bars and hydraulically forged workpieces made of tungsten and molybdenum is studied during rotary swaging and rolling in mills with two-, three-, and four-roll passes. The compressibility of molybdenum MCh bars and hydraulically forged molybdenum M-MP workpieces is investigated during rotary swaging and rolling in three- and four-roll passes. The compressibility of tungsten VA and VL bars and hydraulically forged tungsten V-MP workpieces is investigated during rotary swaging and rolling in three- and four-roll passes. The compressibility of the hydraulically forged tungsten V-MP workpieces is analyzed under two- and four-roll pass rolling conditions.

  6. MAIN DRIVE MOTOR FOR BLISS #43 HOT ROLL. THIS WESTINGHOUSE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    MAIN DRIVE MOTOR FOR BLISS #43 HOT ROLL. THIS WESTINGHOUSE UNIT HAS SINCE BEEN REPLACED BY A 5000 HP TOSHIBA MOTOR. REHEAT FURNACES ARE SHOWN BEHIND MILL MOTOR. - American Brass Foundry, 70 Sayre Street, Buffalo, Erie County, NY

  7. Roll Casting of Al-25%Si

    SciTech Connect

    Haga, Toshio; Harada, Hideto; Watari, Hisaki

    2011-05-04

    Strip casting of Al-25%Si strip was tried using an unequal diameter twin roll caster. The diameter of the lower roll (large roll) was 1000 mm and the diameter of the upper roll (small roll) was 250 mm. Roll material was mild steel. The sound strip could be cast at the speeds ranging from 8 m/min to 12 m/min. The strip did not stick to the roll without the parting material. The primary Si, which existed at centre area of the thickness direction, was larger than that which existed at other area. The size of the primary Si was smaller than 0.2 mm. Eutectic Si was smaller 5 {mu}m. The as-cast strip was ranging from 2 mm to 3 mm thick and its width was 100 mm. The as-cast strip could be hot rolled down to 1 mm. The hot rolled strip was cold rolled. The primary Si became smaller and the pore occurred around the primary Si after the rolling.

  8. High-strength rolled sections with structural anisotropy

    NASA Astrophysics Data System (ADS)

    Odesskii, P. D.; Chernenko, V. T.

    1992-08-01

    The article investigates the properties of high-strength sections .for building structures. It examines theinfluence of structural anisotropy on the operational properties of profiles of steel St3ps strengthened fromthe rolling heat on a high-speed mill. It is shown that the use of such rolled sections in industo, is promising.

  9. Modeling of thermomechanical and metallurgical phenomena in steel strip during hot direct rolling and runout table cooling of thin-cast slabs

    NASA Astrophysics Data System (ADS)

    Muojekwu, Cornelius Anaedu

    employing finite difference and finite element analysis. The CSP mill measurements were utilized to validate model predictions of temperature, roll force, grain size and mechanical properties. Good agreement was obtained between prediction and measurement in most of the cases. An estimate of the heat extraction from the various mill sub-units was conducted from the validated calculations. It was found that heat loss by radiation accounted for 48-51 percent of the total heat loss, the work rolls accounted for 41-44 percent, the descaling unit accounted for 4-6 percent and the interstand sprays accounted for the remaining 3-4 percent. It was found that the uniform strain model consistently predicts lower temperatures than the target exit temperature for thin gauges due to a low estimate of deformation heat. Model results captured the details of heat transfer, deformation, recrystallization and austenite decomposition in the CSP mill. The effect of various mill parameters were elucidated, and the similarities and differences between conventional cold-charge rolling and CSP rolling were highlighted. (Abstract shortened by UMI.)

  10. Taylorwilson four roll straightener of the no. 1 seamless line ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Taylor-wilson four roll straightener of the no. 1 seamless line in bay 12 of the main pipe mill building. - U.S. Steel National Tube Works, Main Pipe Mill Building, Along Monongahela River, McKeesport, Allegheny County, PA

  11. Looking south at the aetna standard piercer and mannesman rolls ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Looking south at the aetna standard piercer and mannesman rolls of the no. 2 seamless line in bay 19 of the main pipe mill building. - U.S. Steel National Tube Works, Main Pipe Mill Building, Along Monongahela River, McKeesport, Allegheny County, PA

  12. [Comporison Sduty of Microstructure by Metallographicalk on the Polarized Light and Texture by XRD of CC 5083 and CC 5182 Aluminium Alloy after Cold Rolling and Recrystallization].

    PubMed

    Chen, Ming-biao; Li, Yong-wei; Tan, Yuan-biao; Ma, Min; Wang, Xue-min; Liu, Wen-chang

    2015-03-01

    At present the study of relation between microstructure, texture and performance of CC 5083 aluminium alloy after cold tolling and recrystallization processes is still finitude. So that the use of the CC 5083 aluminium alloy be influenced. Be cased into electrical furnace, hot up with unlimited speed followed the furnace hot up to different temperature and annealed 2h respectively, and be cased into salt-beth furnace, hot up quickly to different temperature and annealed 30 min respectively for CC 5083 and CC 5182 aluminum alloy after cold roling with 91.5% reduction. The microstructure be watched use metallographic microscope, the texture be inspected by XRD. The start temperature of recrystallization and grain grow up temperature within annealing in the electric furnace of CC 5083 aluminum alloy board is 343 degrees C, and the shap of grain after grow up with long strip (the innovation point ); The start temperature of recrystallization within annealling in the salt bath furnace of CC 5083 is 343 degrees C. The start temperature and end temperature of recrystallization within annealling of CC 5083 and CC 5182 aluminum alloy is 371 degrees C. The grain grow up outstanding of cold rooled CC 5152 aluminum alloy after annealed with 454 degrees C in the electric furnace and salt bath furnace. The start temperature of grain grow up of CC 5083 alluminurn alloy annealed in the electric furnace and salt bath furnace respectively is higher than the start temperature of grain grow up of CC 5182 alluminum alloy annealed in the electric furnace and salt bath furnace respectively. The strat temperature of recrystallization grain grow up is higher than which annealled with other three manner annealing process. The recrystallization temperature of CC 5182 annealed in the salt bath furnace is higher than which annealed in the electric furnace. The recrystallization temperature of the surface layer of CC 5083 and CC 5182 aluminum alloy is higher than the inner layer (the innovation

  13. Computer-aided analysis and design of the shape rolling process for producing turbine engine airfoils

    NASA Technical Reports Server (NTRS)

    Lahoti, G. D.; Akgerman, N.; Altan, T.

    1978-01-01

    Mild steel (AISI 1018) was selected as model cold rolling material and Ti-6A1-4V and Inconel 718 were selected as typical hot rolling and cold rolling alloys, respectively. The flow stress and workability of these alloys were characterized and friction factor at the roll/workpiece interface was determined at their respective working conditions by conducting ring tests. Computer-aided mathematical models for predicting metal flow and stresses, and for simulating the shape rolling process were developed. These models utilized the upper bound and the slab methods of analysis, and were capable of predicting the lateral spread, roll separating force, roll torque, and local stresses, strains and strain rates. This computer-aided design system was also capable of simulating the actual rolling process, and thereby designing the roll pass schedule in rolling of an airfoil or a similar shape.

  14. Numerical Modeling of Tube Forming by HPTR Cold Pilgering Process

    NASA Astrophysics Data System (ADS)

    Sornin, D.; Pachón-Rodríguez, E. A.; Vanegas-Márquez, E.; Mocellin, K.; Logé, R.

    2016-09-01

    For new fast-neutron sodium-cooled Generation IV nuclear reactors, the candidate cladding materials for the very strong burn-up are ferritic and martensitic oxide dispersion strengthened grades. Classically, the cladding tube is cold formed by a sequence of cold pilger milling passes with intermediate heat treatments. This process acts upon the geometry and the microstructure of the tubes. Consequently, crystallographic texture, grain sizes and morphologies, and tube integrity are highly dependent on the pilgering parameters. In order to optimize the resulting mechanical properties of cold-rolled cladding tubes, it is essential to have a thorough understanding of the pilgering process. Finite Element Method (FEM) models are used for the numerical predictions of this task; however, the accuracy of the numerical predictions depends not only on the type of constitutive laws but also on the quality of the material parameters identification. Therefore, a Chaboche-type law which parameters have been identified on experimental observation of the mechanical behavior of the material is used here. As a complete three-dimensional FEM mechanical analysis of the high-precision tube rolling (HPTR) cold pilgering of tubes could be very expensive, only the evolution of geometry and deformation is addressed in this work. The computed geometry is compared to the experimental one. It is shown that the evolution of the geometry and deformation is not homogeneous over the circumference. Moreover, it is exposed that the strain is nonhomogeneous in the radial, tangential, and axial directions. Finally, it is seen that the dominant deformation mode of a material point evolves during HPTR cold pilgering forming.

  15. Research on the rolling moment in the symmetrical and asymmetrical rolling process

    NASA Astrophysics Data System (ADS)

    Alexa, V.; Raţiu, S. A.; Kiss, I.; Cioată, C. G.

    2017-01-01

    Research distribution the rolling moments symmetrical and asymmetrical report presents great importance both in theory and to introduce clarifications to the calculation of rolling resistance line assemblies. Clarifying individuals of metallic material deformation between the rolls single cylinder diameters act of any difference of work and analysis of advance and delay phenomena. Torque drive value for each of the rolling cylinders was done by reducing the thickness of the laminate samples, an experimental facility located in the laboratory of plastic deformation of the Faculty of Engineering Hunedoara. The analysis of research results show that in terms of power consumption for deformation and safety equipment in operation is rational for mills which require such a difference between the work rolls to execute about one cylinder operated.

  16. 9. Detail view of cane mill showing feed, top and ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    9. Detail view of cane mill showing feed, top and discharge roll driving pinions and main shaft coupling. - Hacienda Azucarera La Esperanza, Steam Engine & Mill, 2.65 Mi. N of PR Rt. 2 Bridge over Manati River, Manati, Manati Municipio, PR

  17. Detection of internally infested popcorn using electrically conductive roller mills

    Technology Transfer Automated Retrieval System (TEKTRAN)

    To detect popcorn kernels infested by the internal feeding stored-product insect pest Sitophilus zeamais, maize weevil, a laboratory roller mill was modified so that the electrical conductivity of the grain is measured while the kernels are milled between the rolls. When a kernel with a S. zeamais l...

  18. Mathematical modeling of deformation during hot rolling

    SciTech Connect

    Jin, D.; Stachowiak, R.G.; Samarasekera, I.V.; Brimacombe, J.K.

    1994-12-31

    The deformation that occurs in the roll bite during the hot rolling of steel, particularly the strain-rate and strain distribution, has been mathematically modeled using finite-element analysis. In this paper three different finite-element models are compared with one another and with industrial measurements. The first model is an Eulerian analysis based on the flow formulation method, while the second utilizes an Updated Lagrangian approach. The third model is based on a commercially available program DEFORM which also utilizes a Lagrangian reference frame. Model predictions of strain and strain-rate distribution, particularly near the surface of the slab, are strongly influenced by the treatment of friction at the boundary and the magnitude of the friction coefficient or shear factor. Roll forces predicted by the model have been compared with industrial rolling loads from a seven-stand hot-strip mill.

  19. Rolling Uphill

    NASA Astrophysics Data System (ADS)

    Cross, Rod

    2017-04-01

    In a recent letter to this journal, Mungan noted that translational energy can be converted into gravitational potential energy when an object is projected vertically, but rotational energy is not usually converted in this manner. As an exception, he gave an example where "a ball initially rolling without slipping will travel higher up a rough ramp than it will up a frictionless ramp." However, such a result is unlikely to be observed in practice. A better example would be a ball spinning rapidly forwards as it slides up the ramp, since the friction force on the ball then acts in a direction up the ramp.

  20. 13. INTERIOR VIEW OF REFINING MILL, SHOWING NO. RF2450 EXHAUSTER ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    13. INTERIOR VIEW OF REFINING MILL, SHOWING NO. RF-24-50 EXHAUSTER ON NO. 3 ROLL MILL, INSTALLED IN 1944. DRIED AND CRUSHED BENTONITE WAS BLOWN UP INTO A FINISHED PRODUCT BIN - Clay Spur Bentonite Plant & Camp, Refining Mill, Clay Spur Siding on Burlington Northern Railroad, Osage, Weston County, WY

  1. Study of texture, microstructure and mechanical properties of asymmetrically rolled aluminium

    NASA Astrophysics Data System (ADS)

    Wronski, M.; Wierzbanowski, K.; Wronski, S.; Bacroix, B.; Wróbel, M.; Uniwersał, A.

    2015-04-01

    Asymmetric rolling is a promising forming technique offering numerous possibilities of material properties modification and the improvement of technological process parameters. This geometry of deformation is relatively easy to implement on existing industrial rolling mills. Moreover, it can provide large volume of a material with modified properties. The study of microstructure, crystallographic texture and mechanical properties of asymmetrically rolled aluminium is presented in this work. The above characteristics were examined using EBSD technique and X-ray diffraction. The rolling asymmetry was realized using two identical rolls, driven by independent motors, rotating with different angular velocities. It was found that asymmetric rolling leads to microstructure refinement, texture homogenization and decreasing of residual stress.

  2. 30. STEEL INGOTS RECEIVE THEIR FIRST ROLLING ON THE 44INCH ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    30. STEEL INGOTS RECEIVE THEIR FIRST ROLLING ON THE 44-INCH BLOOMING MILL, SHOWN HERE. BLOOMS THEN TRAVEL ON ROLLERS DIRECTLY TO THE 21-INCH MILL AND/OR THE 18-INCH MILL FOR FURTHER REDUCTION INTO BILLETS. BLOOMING MILL WAS BUILT FOR THE CORRIGAN, McKINNEY CO. BY THE UNITED ENGINEERING & FOUNDRY CO. OF PITTSBURGH. - Corrigan, McKinney Steel Company, 3100 East Forty-fifth Street, Cleveland, Cuyahoga County, OH

  3. Milling dynamics. I - Attritor dynamics: Results of a cinematographic study

    NASA Technical Reports Server (NTRS)

    Rydin, R. W.; Maurice, D.; Courtney, T. H.

    1993-01-01

    The motions of grinding media and powder in an attritor canister were studied by means of filming the agitated charge and frame-by-frame scrutiny of the footage. In conjunction with auxiliary experiments, this permitted semiquantitative analysis of the milling action. In particular, the mill can be divided into several regions characterized by different balances between direct impacts and rolling/sliding of the grinding media. Simple calculations suggest that impacts are more capable of effecting mechanical alloying (MA) than are rolling or sliding events in an attritor. Powder circulation within an operating mill was also investigated. Based on the results and the accompanying analysis, concepts for improved attritor design are presented.

  4. Tandem strip mill's multi-parameter coupling dynamic modeling based on the thickness control

    NASA Astrophysics Data System (ADS)

    Peng, Yan; Zhang, Yang; Sun, Jianliang; Zang, Yong

    2015-03-01

    The rolling process is determined by the interaction of a number of different movements, during which the relative movement occurs between the vibrating roll system and the rolled piece, and the roll system's vibration interacts with the strip's deformation and rigid movement. So many parameters being involved leads to a complex mechanism of this coupling effect. Through testing and analyzing the vibration signals of the mill in the rolling process, the rolling mill's coupled model is established with comprehensive consideration of the coupling interaction between the mill's vertical vibration, its torsional vibration and the working roll's horizontal vibration, and vibration characteristics of different forms of rolling mill's vibration are analyzed under the coupling effect. With comprehensive attention to the relationship between the roll system, the moving strip and the rolling parameters' dynamic properties, and also from the strip thickness control point of view, further research is done on the coupling mechanism between the roll system's movement and the moving strip's characteristics in the rolling process. As a result, the law of inertial coupling and the stiffness coupling effect caused by different forms of the roll system's vibration is determined and the existence of nonlinear characteristics caused by the elastic deformation of moving strip is also found. Furthermore, a multi-parameter coupling-dynamic model is established which takes the tandem strip mill as its research object by making a detailed kinematics analysis of the roll system and using the principle of virtual work. The coupling-dynamic model proposes the instruction to describe the roll system's movement, and analyzes its dynamic response and working stability, and provides a theoretical basis for the realization of the strip thickness' dynamic control.

  5. Influence of Carbon Content and Rolling Temperature on Rolling Texture in 3 Pct Si Steel

    NASA Astrophysics Data System (ADS)

    Shingaki, Y.; Takashima, M.; Hayakawa, Y.

    2017-01-01

    Effects of carbon and rolling temperature up to 453 K (180 °C) on rolling texture of 3 pct Si steel at a reduction of 66 pct were investigated using a single crystal with an initial orientation of {110}<001>. With residual-level carbon, uniform slip deformation was observed in the specimen cold rolled at room temperature and most of initial orientation {110}<001> rotated to {111}<112> during the rolling. With carbon addition, the formation of the deformation twins and the shear bands were promoted in the specimen cold rolled at room temperature. Regions with {110}<001> were observed inside the shear bands. Warm-rolled specimen with residual-level carbon had microbands containing tiny {110}<001> regions. Warm-rolled specimen with carbon addition had both the shear bands and the microbands but no deformation twin. Additionally, there were unique band structures with rotated crystal orientation around the rolling direction from initial orientation {110}<001>. These experimental results suggest that the carbon addition inhibits dislocation migration by the increase of the critical resolved shear stress (CRSS) and that the high deformation temperature activates multiple slip systems by the reduction of CRSS and further that the carbon addition and high deformation temperature superimposed bring about the activation of symmetrical {110} slip systems additionally.

  6. New technology for recyclingmaterials from oily cold rollingmill sludge

    NASA Astrophysics Data System (ADS)

    Liu, Bo; Zhang, Shen-gen; Tian, Jian-jun; Pan, De-an; Meng, Ling; Liu, Yang

    2013-12-01

    Oily cold rolling mill (CRM) sludge is one of metallurgical industry solid wastes. The recycle of these wastes can not only protect the environment but also permit their reutilization. In this research, a new process of "hydrometallurgical treatment + hydrothermal synthesis" was investigated for the combined recovery of iron and organic materials from oily CRM sludge. Hydrometallurgical treatment, mainly including acid leaching, centrifugal separation, neutralization reaction, oxidizing, and preparation of hydrothermal reaction precursor, was first utilized for processing the sludge. Then, micaceous iron oxide (MIO) pigment powders were prepared through hydrothermal reaction of the obtained precursor in alkaline media. The separated organic materials can be used for fuel or chemical feedstock. The quality of the prepared MIO pigments is in accordance with the standards of MIO pigments for paints (ISO 10601-2007). This clean, effective, and economical technology offers a new way to recycle oily CRM sludge.

  7. Practice of Improving Roll Deformation Theory in Strip Rolling Process Based on Boundary Integral Equation Method

    NASA Astrophysics Data System (ADS)

    Yuan, Zhengwen; Xiao, Hong; Xie, Hongbiao

    2014-02-01

    Precise strip-shape control theory is significant to improve rolled strip quality, and roll flattening theory is a primary part of the strip-shape theory. To improve the accuracy of roll flattening calculation based on semi-infinite body model, a new and more accurate roll flattening model is proposed in this paper, which is derived based on boundary integral equation method. The displacement fields of the finite length semi-infinite body on left and right sides are simulated by using finite element method (FEM) and displacement decay functions on left and right sides are established. Based on the new roll flattening model, a new 4Hi mill deformation model is established and verified by FEM. The new model is compared with Foppl formula and semi-infinite body model in different strip width, roll shifting value and bending force. The results show that the pressure and flattening between rolls calculated by the new model are more precise than other two models, especially near the two roll barrel edges.

  8. Computer-aided analysis and design of the shape rolling process for producing turbine engine airfoils

    NASA Technical Reports Server (NTRS)

    Lahoti, G. D.; Akgerman, N.; Altan, T.

    1978-01-01

    Mild steel (AISI 1018) was selected as model cold-rolling material and Ti-6Al-4V and INCONEL 718 were selected as typical hot-rolling and cold-rolling alloys, respectively. The flow stress and workability of these alloys were characterized and friction factor at the roll/workpiece interface was determined at their respective working conditions by conducting ring tests. Computer-aided mathematical models for predicting metal flow and stresses, and for simulating the shape-rolling process were developed. These models utilize the upper-bound and the slab methods of analysis, and are capable of predicting the lateral spread, roll-separating force, roll torque and local stresses, strains and strain rates. This computer-aided design (CAD) system is also capable of simulating the actual rolling process and thereby designing roll-pass schedule in rolling of an airfoil or similar shape. The predictions from the CAD system were verified with respect to cold rolling of mild steel plates. The system is being applied to cold and hot isothermal rolling of an airfoil shape, and will be verified with respect to laboratory experiments under controlled conditions.

  9. Rolling-Element Bearings

    NASA Technical Reports Server (NTRS)

    Hamrock, B. J.; Anderson, W. J.

    1983-01-01

    Rolling element bearings are a precision, yet simple, machine element of great utility. A brief history of rolling element bearings is reviewed and the type of rolling element bearings, their geometry and kinematics, as well as the materials they are made from and the manufacturing processes they involve are described. Unloaded and unlubricated rolling element bearings, loaded but unlubricated rolling element bearings and loaded and lubricated rolling element bearings are considered. The recognition and understanding of elastohydrodynamic lubrication covered, represents one of the major development in rolling element bearings.

  10. Modeling recrystallization kinetics during strip rolling

    SciTech Connect

    Sun, W.P.; Hawbolt, E.B.; Meadowcroft, T.R.

    1995-01-01

    In order to simulate the microstructural evolution during hot strip rolling, double-hit compression tests have been carried out on plain carbon steels. Using the softening data obtained by these tests, mathematical models were developed to predict the overall kinetics of static recrystallization under roughing and finishing mill conditions. These models include the effects of deformation temperature, applied strain, strain rate and initial austenite grain size. Predictions based on these models are in reasonable agreement with the present experimental results.

  11. Multi-stage FE simulation of hot ring rolling

    NASA Astrophysics Data System (ADS)

    Wang, C.; Geijselaers, H. J. M.; van den Boogaard, A. H.

    2013-05-01

    As a unique and important member of the metal forming family, ring rolling provides a cost effective process route to manufacture seamless rings. Applications of ring rolling cover a wide range of products in aerospace, automotive and civil engineering industries [1]. Above the recrystallization temperature of the material, hot ring rolling begins with the upsetting of the billet cut from raw stock. Next a punch pierces the hot upset billet to form a hole through the billet. This billet, referred to as preform, is then rolled by the ring rolling mill. For an accurate simulation of hot ring rolling, it is crucial to include the deformations, stresses and strains from the upsetting and piercing process as initial conditions for the rolling stage. In this work, multi-stage FE simulations of hot ring rolling process were performed by mapping the local deformation state of the workpiece from one step to the next one. The simulations of upsetting and piercing stages were carried out by 2D axisymmetric models using adaptive remeshing and element erosion. The workpiece for the ring rolling stage was subsequently obtained after performing a 2D to 3D mapping. The commercial FE package LS-DYNA was used for the study and user defined subroutines were implemented to complete the control algorithm. The simulation results were analyzed and also compared with those from the single-stage FE model of hot ring rolling.

  12. Microstructure and texture of asymmetrically rolled aluminium and titanium after deformation and recrystallization

    NASA Astrophysics Data System (ADS)

    Wronski, M.; Wierzbanowski, K.; Wronski, S.; Bacroix, B.

    2015-08-01

    Asymmetric rolling is used to modify material properties and to reduce forces and torques applied during deformation. This geometry of deformation is relatively easy to implement on existing industrial rolling mills and it can provide large volumes of a material. The results of the study of microstructure and crystallographic texture in asymmetrically rolled aluminium 6061 and titanium (grade 2) are presented in this work. These characteristics were determined using the EBSD technique and X-ray diffraction. The rolling asymmetry was realized using two identical rolls, driven by independent motors, rotating with different angular velocities. It was found that asymmetric rolling leads to microstructural refinement and texture rotation (around the transverse direction). The impact of asymmetric rolling on microstructural refinement appears also in recrystallized samples of both materials. On the other hand, texture rotation, caused by asymmetric rolling, persists after annealing in titanium but not in aluminium samples.

  13. Development of Rolling Schedules for Equal Channel Angular Extrusion (ECAE)-Processed AZ31 Magnesium Alloy

    DTIC Science & Technology

    2016-04-01

    Photograph of the rolling mill (Hugo Sack GmbH)...............................7 Fig. 5 Convection air furnace...Sack GmbH) The preheating (15–20 min) and annealing between the rolling steps was performed in a convection air furnace (Fig. 5). Unlike that in the... Convection air furnace Approved for public release; distribution is unlimited. 8 Starting from our prior results, the first rolling passes started with a

  14. Validation of the Hot Strip Mill Model

    SciTech Connect

    Richard Shulkosky; David Rosberg; Jerrud Chapman

    2005-03-30

    The Hot Strip Mill Model (HSMM) is an off-line, PC based software originally developed by the University of British Columbia (UBC) and the National Institute of Standards and Technology (NIST) under the AISI/DOE Advanced Process Control Program. The HSMM was developed to predict the temperatures, deformations, microstructure evolution and mechanical properties of steel strip or plate rolled in a hot mill. INTEG process group inc. undertook the current task of enhancing and validating the technology. With the support of 5 North American steel producers, INTEG process group tested and validated the model using actual operating data from the steel plants and enhanced the model to improve prediction results.

  15. Multilayer roll bonded aluminium foil: processing, microstructure and flow stress

    SciTech Connect

    Barlow, C.Y.; Nielsen, P.; Hansen, N

    2004-08-02

    Bulk aluminium has been produced by warm-rolling followed by cold-rolling of commercial purity (99% purity) aluminium foil. The bonding appeared perfect from observation with the naked eye, light and transmission electron microscopy. By comparison with bulk aluminium of similar purity (AA1200) rolled to a similar strain (90%RA), the roll-bonded metal showed a much higher density of high-angle grain boundaries, similar strength and improved thermal stability. This study has implications for a number of applications in relation to the processing of aluminium. Roll bonding is of interest as a method for grain size refinement; oxide-containing materials have increased strength, enhanced work-hardening behaviour, and exhibit alterations in recrystallisation behaviour. The behaviour of the hard oxide film is of interest in aluminium processing, and has been investigated by characterising the size and distribution of oxide particles in the roll-bonded samples.

  16. Cold Stress

    MedlinePlus

    ... Publications and Products Programs Contact NIOSH NIOSH COLD STRESS Recommend on Facebook Tweet Share Compartir Workers who ... cold environments may be at risk of cold stress. Extreme cold weather is a dangerous situation that ...

  17. Internal roll compression system

    DOEpatents

    Anderson, Graydon E.

    1985-01-01

    This invention is a machine for squeezing water out of peat or other material of low tensile strength; the machine including an inner roll eccentrically positioned inside a tubular outer roll, so as to form a gradually increasing pinch area at one point therebetween, so that, as the rolls rotate, the material is placed between the rolls, and gets wrung out when passing through the pinch area.

  18. In-Orbit Construction with a Helical Seam Pipe Mill

    NASA Astrophysics Data System (ADS)

    Gilhooley, N.

    The challenges of building large structures in space, and in particular a torus habitat, require novel processes. One potential method is to manufacture helical seam (also called spiral) pipe in orbit using a pipe mill. These machines turn rolls of steel or alloy into fully formed, welded and inspected pipe, pressure vessels and silos of various diameters. Pipe mills are highly automated and efficient in a factory environment and are increasingly being used for in-situ repair. By constructing in-orbit (on-orbit assembly) the launch vehicle can supply full payloads of compact, robust rolls of material; and the installation design is less restricted by fairing constraints and modular limitations. The use of a pipe mill is discussed as a possible construction method, for comparison an example design envelope is shown and further pipe mill products are considered.

  19. Load-signature analysis for pack rolling of near-gamma titanium aluminide alloys

    SciTech Connect

    Semiatin, S.L. . Metals and Ceramics Division); Seetharaman, V. )

    1994-11-01

    The objective of the present work was to demonstrate the sensitivity of rolling-load signature analysis as a means to monitor hot-pack-rolling processes for the fabrication of sheet of near-gamma titanium-aluminide alloy sand other difficult-to-work materials. In previous work, a simple method was developed for the prediction of temperature transients during two steps in the pack-rolling process: the transfer of the pack from the furnace to the rolling mill and the actual rolling operation itself. The accuracy of the temperature-transient calculations was established through load-signature data obtained during trials for Ti-48Al (atomic percent) rolled at a single nominal (furnace) temperature. In the present work, additional results are presented and discussed for hot pack rolling at various nominal temperatures and for a range of near-gamma titanium-aluminide alloys.

  20. Improvement of the conditions of high-accuracy rolling of soft magnetic strips due to the application of a refined mathematical model of the process

    NASA Astrophysics Data System (ADS)

    Traino, A. I.; Rusakov, A. D.

    2012-03-01

    The specific features of deformation during cold rolling are studied to develop a refined model for the cold rolling of precision soft magnetic strips. The results of development of the theory of cold rolling are used for highly worked thin strips to calculate and optimize the technological conditions of production of a wide range of precision strips applied in instrument making, electrotechnical industry, and so on.

  1. The implementation of HPGR mills in existing grinding circuits

    SciTech Connect

    Patzelt, N.; Knecht, J.; Longhurst, D.

    1996-12-31

    High pressure grinding mills have been successfully introduced in the industry. They offer the possibilities for capacity increase of existing plants and reduction of operating costs. The plants in operation are running in different applications and modes of operation. They can be installed in a combination with SAG and ball mills or in a stand-alone mode. In combination with other grinding mills, it has to be investigated how the HPGR can be installed to reach the full efficiency. This paper describes the possibilities of implementing high pressure grinding rolls and shows by case studies the potential of savings which could be reached.

  2. The thermal and metallurgical state of steel strip during hot rolling: Part I. Characterization of heat transfer

    NASA Astrophysics Data System (ADS)

    Devadas, C.; Samarasekera, I. V.; Hawbolt, E. B.

    1991-02-01

    A technique using intrinsic thermocouples was developed to monitor the thermal response of steel samples during hot rolling. A series of hot-rolling tests was conducted with the thermocoupleinstrumented samples on CANME’s pilot mill to simulate individual stands of Stelco’s Lake Erie Works hot-strip mill. A mathematical model of heat transfer in the roll bite has been employed to back calculate the roll/strip interface heat-transfer coefficients for lubricated and unlubricated conditions. The influence of reduction, rolling speed, and prerolling on roll-strip heat transfer has also been examined. For unlubricated rolling tests, the heat-transfer coefficient in the roll bite increased with time, reaching a steady-state value of 57 kW/m2 °C. The corresponding number for the lubricated tests was 31 kW/m2 °C. The observed variation in the interface heat-transfer coefficient with increasing strain and interface pressure points to a strong dependence on the real area of contact between the strip and rolls. Therefore, it appears that heat transfer between the two surfaces occurs primarily by conduction across asperity contacts. The high heat-transfer coefficients attained at the roll/strip interface promote chilling of the strip to a depth of approximately one-eighth of the thickness. To validate the overall heattransfer model, predicted surface temperatures of the strip have been compared with interstand temperature measurements obtained on the industrial mill using pyrometers.

  3. Evaluation of roll compaction as a preparation method for hydroxypropyl cellulose-based matrix tablets

    PubMed Central

    Jeon, Imjak; Gilli, Tiziana; Betz, Gabriele

    2011-01-01

    Roll compaction was applied for the preparation of hydroxypropyl cellulose (HPC)-based sustained-release matrix tablets. Matrix tablets made via roll compaction exhibited higher dosage uniformity and faster drug release than direct-compacted tablets. HPC viscosity grade, roll pressure, and milling speed affected tablet properties significantly. Roll compaction seems to be an adequate granulation method for the preparation of HPC-based matrix tablets due to the simplicity of the process, less handling difficulty from HPC tackiness as well as easier particle size targeting. Selecting the optimum ratio of plastic excipients and the particle size of starting materials can however be critical issues in this method. PMID:21687348

  4. Influence of relative rolling reduction and thickness layers bimetallic plate at the non-uniformity of the strain after rolling process

    NASA Astrophysics Data System (ADS)

    Rydz, D.; Stradomski, G.; Dyja, H.

    2017-02-01

    In the article were made numerical and laboratory tests of two-layers rolling process sheet composed of Al99,8 + M1E. Laboratory tests made with use of 150 mm diameter working rolls mill. To the modeling of the bimetallic plate rolling were taken the FEM Forge 2D software based on the theory of plasticity and MathCad program (in which to the rolling process modeling were used the mathematical model developed in the work [5] based on the theory of viscoelasticity). The aim of study was to determine the influence of layer thickness HT0/HM0 and relative deformation ε on the uneven distribution of steel sheet deformation after rolling process. Calculations based on the theory of viscoelasticity allowed additionally take into account the impact of the delayed effects of the variation of viscoelastic deformation of layers of the bimetallic plate rolling process.

  5. Common Cold

    MedlinePlus

    ... nose, coughing - everyone knows the symptoms of the common cold. It is probably the most common illness. In ... avoid colds. There is no cure for the common cold. For relief, try Getting plenty of rest Drinking ...

  6. Effects of the microstructure of twin roll cast and hot rolled plates on the surface quality of presensitized plates

    NASA Astrophysics Data System (ADS)

    Zhu, Yuan-Zhi; Zhang, Ya-Feng; Zhao, Chao-Qi; Zhou, Feng

    2014-09-01

    The effect of the microstructure of plates fabricated both in the traditional process, involving casting, hot rolling and cold rolling (HR), and in the novel twin roll casting + cold rolling (TRC) process on the surface quality of presensitized (PS) plates was analyzed by optical microscopy (OM), scanning electron microscopy (SEM), and energy-dispersive X-ray spectroscopy (EDXS). The formation of pores on the surface of the electrolyzed HR plate could be attributed to the presence of approximately 1-μm-sized large Al-Fe precipitates in the HR plate compared to the smaller precipitates in the TRC plate. Moreover, residual graphite lubricants used during the TRC process were entrapped on the surface of the TRC plate during the subsequent rolling process. The entrapped pollutants tended to further deteriorate the formation of pores on the surface of the TRC plate, and no residual carbon was detected on the surface of the HR plate. Furthermore, the surface quality of the TRC plate can be improved by surface cleaning before the cold rolling process, which could dramatically lower the residual graphite on the surface.

  7. Understanding Rolle's Theorem

    ERIC Educational Resources Information Center

    Parameswaran, Revathy

    2009-01-01

    This paper reports on an experiment studying twelfth grade students' understanding of Rolle's Theorem. In particular, we study the influence of different concept images that students employ when solving reasoning tasks related to Rolle's Theorem. We argue that students' "container schema" and "motion schema" allow for rich…

  8. 12. TROJAN MILL, INTERIOR SHOWING PRIMARY MILL No. 1 (MONADNOCK ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    12. TROJAN MILL, INTERIOR SHOWING PRIMARY MILL No. 1 (MONADNOCK CHILEAN) FROM EAST, c. 1912. ELEVATOR No. 1 ADJACENT TO MILL. CREDIT WR. - Bald Mountain Gold Mill, Nevada Gulch at head of False Bottom Creek, Lead, Lawrence County, SD

  9. Review on cold-formed steel connections.

    PubMed

    Lee, Yeong Huei; Tan, Cher Siang; Mohammad, Shahrin; Tahir, Mahmood Md; Shek, Poi Ngian

    2014-01-01

    The concept of cold-formed light steel framing construction has been widespread after understanding its structural characteristics with massive research works over the years. Connection serves as one of the important elements for light steel framing in order to achieve its structural stability. Compared to hot-rolled steel sections, cold-formed steel connections perform dissimilarity due to the thin-walled behaviour. This paper aims to review current researches on cold-formed steel connections, particularly for screw connections, storage rack connections, welded connections, and bolted connections. The performance of these connections in the design of cold-formed steel structures is discussed.

  10. Review on Cold-Formed Steel Connections

    PubMed Central

    Tan, Cher Siang; Mohammad, Shahrin; Md Tahir, Mahmood; Shek, Poi Ngian

    2014-01-01

    The concept of cold-formed light steel framing construction has been widespread after understanding its structural characteristics with massive research works over the years. Connection serves as one of the important elements for light steel framing in order to achieve its structural stability. Compared to hot-rolled steel sections, cold-formed steel connections perform dissimilarity due to the thin-walled behaviour. This paper aims to review current researches on cold-formed steel connections, particularly for screw connections, storage rack connections, welded connections, and bolted connections. The performance of these connections in the design of cold-formed steel structures is discussed. PMID:24688448

  11. Biomass torrefaction mill

    DOEpatents

    Sprouse, Kenneth M.

    2016-05-17

    A biomass torrefaction system includes a mill which receives a raw biomass feedstock and operates at temperatures above 400 F (204 C) to generate a dusty flue gas which contains a milled biomass product.

  12. Effect of Roll Material on Surface Quality of Rolled Aluminum

    NASA Astrophysics Data System (ADS)

    Zhao, Qi

    The surface defects of aluminum alloys that have undergone hot rolling were studied. The effects of different roll materials, of the number of rolling passes and of lubrication on surface defects of hot rolled aluminum alloys were investigated by laboratory hot rolling. Two different aluminum alloys, Al-Mn and Al-Mg, were each rolled against three different steel alloy rolls, AISI 52100, AISI 440C and AISI D2. The results showed that different roll materials do affect the morphology of the mating aluminum alloy surface with apparent surface defects, which included magnesium and oxygen rich dark regions on both alloys. The carbide protrusions in 440C and D2 steel rolls are confirmed to be responsible for the dark, rich magnesium and oxygen regions on both the rolled Al-Mn and Al-Mg alloy surfaces. As the number of passes increases, Mg and O deposit in the form of patches and grain boundaries near the surface area.

  13. Roll System and Stock's Multi-parameter Coupling Dynamic Modeling Based on the Shape Control of Steel Strip

    NASA Astrophysics Data System (ADS)

    Zhang, Yang; Peng, Yan; Sun, Jianliang; Zang, Yong

    2017-03-01

    The existence of rolling deformation area in the rolling mill system is the main characteristic which distinguishes the other machinery. In order to analyze the dynamic property of roll system's flexural deformation, it is necessary to consider the transverse periodic movement of stock in the rolling deformation area which is caused by the flexural deformation movement of roll system simultaneously. Therefore, the displacement field of roll system and flow of metal in the deformation area is described by kinematic analysis in the dynamic system. Through introducing the lateral displacement function of metal in the deformation area, the dynamic variation of per unit width rolling force can be determined at the same time. Then the coupling law caused by the co-effect of rigid movement and flexural deformation of the system structural elements is determined. Furthermore, a multi-parameter coupling dynamic model of the roll system and stock is established by the principle of virtual work. More explicitly, the coupled motion modal analysis was made for the roll system. Meanwhile, the analytical solutions for the flexural deformation movement's mode shape functions of rolls are discussed. In addition, the dynamic characteristic of the lateral flow of metal in the rolling deformation area has been analyzed at the same time. The establishment of dynamic lateral displacement function of metal in the deformation area makes the foundation for analyzing the coupling law between roll system and rolling deformation area, and provides a theoretical basis for the realization of the dynamic shape control of steel strip.

  14. Research on strip hysteretic behavior and mill vertical vibration system nonlinear dynamics

    NASA Astrophysics Data System (ADS)

    Fan, Xiaobin; Zang, Yong; Jin, Ke

    2016-10-01

    Rolling mill vibration is a technical problem in the iron and steel industry for many years and has serious impact and harm on production. There were serious vibrations in the middle mills when rolling thin container strip for the compact strip production (CSP) strip hot rolling process. This paper studied the hysteretic characteristic of rolled strip and established the vertical vibration system single-degree-of-freedom dynamics model of the F3 mill rollers. The influence of parameters on the system characteristics was studied, such as the linear damping coefficient, linear stiffness coefficient, nonlinear displacement coefficient, nonlinear velocity coefficient and exciting force, and then, the vibration source and vibration-restraining measure were studied from the roll gap. The results show that with increasing linear stiffness, damping and hysteresis coefficient, it can reduce the possibility of chaotic system; the linear stiffness coefficient had the greatest influence, and hysteresis damping coefficient had minimal influence on chaotic threshold. In order to reduce rolling mill vibration amplitude, we should reduce the external excitation force firstly, and in order to improve the dynamic performance of the system, we should control the speed of nonlinear coefficient values. The contrast experiments were carried out at the production scene finally.

  15. Rolling element fatigue testing of gear materials

    NASA Technical Reports Server (NTRS)

    Nahm, A. H.

    1978-01-01

    Rolling element fatigue lives of nine alloys were evaluated in Rolling Contact (RC) rigs. Test conditions included a Hertzian stress at 4,826 MPa (700 ksi), a rolling speed of 6.23 m/sec (245 in/sec.). Tests were run with a Type I oil (MIL-L-7808G) at room temperature. B-10 lives (10% failure rate) of alloys were compared versus reference alloys, VIM-VAR AISI M-50 and VAR AISI 9310. Six case carburizing alloys (AISI 9310, CBS600, CBS1000M, EX00014, Vasco X-2 and EX00053) and three through-hardening alloys (AISI M-50, VascoMax 350 and Vasco Matrix 2 evaluated, showed RCF performance inferior or equivalent to that of AISI 9310 and AISI M-50. It was also found that the effects of vacuum melting processes, different tempering temperatures, freezing cycle during heat treating, shot peening, gold plating and chrome plating employed in the present investigation did not significantly affect RCF life.

  16. Common cold

    MedlinePlus

    ... this page: //medlineplus.gov/ency/article/000678.htm Common cold To use the sharing features on this page, please enable JavaScript. The common cold most often causes a runny nose, nasal congestion, ...

  17. Effect of rolling asymmetry on selected properties of grade 2 titanium sheet

    NASA Astrophysics Data System (ADS)

    Wroński, M.; Wierzbanowski, K.; Wróbel, M.; Wroński, S.; Bacroix, B.

    2015-09-01

    Asymmetric rolling can be used in order to modify material properties and to reduce forces and torques applied during deformation. This geometry of deformation is relatively easy to implement on existing industrial rolling mills and it can provide large volumes of a material. The study of microstructure, crystallographic texture and residual stress in asymmetrically rolled titanium (grade 2) is presented in this work. The above characteristics were examined using the EBSD technique and X-ray diffraction. The rolling asymmetry was realized using two identical rolls, driven by independent motors, rotating with different angular velocities. It was found that asymmetric rolling leads to microstructure modification and refinement. At low deformations one observes a process of grain size decrease caused by the asymmetry of rolling process. In contrast, at the medium range of deformations the microstructure refinement consists mainly in subgrain formation and grain fragmentation. Another observation is that for low to intermediate rolling reductions (≤40%) the predominant mechanisms are slip and twinning, while for higher deformation (>40%) the main mechanism is slip. It was found that grain refinement effect, caused by the rolling asymmetry, persists also after recrystallization annealing. And finally, texture homogenization and reduction of residual stress were confirmed for asymmetrically rolled samples.

  18. Rolling-element fatigue life of AMS 5900 balls

    NASA Technical Reports Server (NTRS)

    Parker, R. J.

    1983-01-01

    The rolling-element fatigue life of AMS 5900 12.7-mm (1/2-in.) dia was determined in five-ball fatigue testers. The 10% life with the warm headed AMS 5900 balls was equivalent to that of AMS 5749 and over eight times that of AISI M-50. The AMS balls fabricated by cold heading had small surface cracks which initiated fatigue spalls where these cracks were crossed by running tracks. The cold-headed AMS 5900 balls had a 10% fatigue life an order of magnitude less than that of the warm headed balls even when failures on the cold headed balls at visible surface cracks were omitted.

  19. 75 FR 71463 - Woodland Mills Corporation Mill Spring, NC; Notice of Revised Determination on Reconsideration

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-11-23

    ... Employment and Training Administration Woodland Mills Corporation Mill Spring, NC; Notice of Revised... of Woodland Mills Corporation, Mill Spring, North Carolina, to apply for Trade Adjustment Assistance... yarn produced by Woodland Mills Corporation, Mill Spring, North Carolina Woodland Mills...

  20. Spray Rolling Aluminum Strip

    SciTech Connect

    Lavernia, E.J.; Delplanque, J-P; McHugh, K.M.

    2006-05-10

    Spray forming is a competitive low-cost alternative to ingot metallurgy for manufacturing ferrous and non-ferrous alloy shapes. It produces materials with a reduced number of processing steps, while maintaining materials properties, with the possibility of near-net-shape manufacturing. However, there are several hurdles to large-scale commercial adoption of spray forming: 1) ensuring strip is consistently flat, 2) eliminating porosity, particularly at the deposit/substrate interface, and 3) improving material yield. Through this program, a new strip/sheet casting process, termed spray rolling, has been developed, which is an innovative manufacturing technique to produce aluminum net-shape products. Spray rolling combines the benefits of twin-roll casting and conventional spray forming, showing a promising potential to overcome the above hurdles associated with spray forming. Spray rolling requires less energy and generates less scrap than conventional processes and, consequently, enables the development of materials with lower environmental impacts in both processing and final products. Spray Rolling was developed as a collaborative project between the University of California-Davis, the Colorado School of Mines, the Idaho National Engineering and Environmental Laboratory, and an industry team. The following objectives of this project were achieved: (1) Demonstration of the feasibility of the spray rolling process at the bench-scale level and evaluation of the materials properties of spray rolled aluminum strip alloys; and (2) Demonstration of 2X scalability of the process and documentation of technical hurdles to further scale up and initiate technology transfer to industry for eventual commercialization of the process.

  1. 70. PRIMARY MILL AND CLASSIFIER No. 2 FROM NORTHWEST. MILL ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    70. PRIMARY MILL AND CLASSIFIER No. 2 FROM NORTHWEST. MILL DISCHARGED INTO LAUNDER WHICH PIERCED THE SIDE OF THE CLASSIFIER PAN. WOOD LAUNDER WITHIN CLASSIFIER VISIBLE (FILLED WITH DEBRIS). HORIZONTAL WOOD PLANKING BEHIND MILL IS FEED BOX. MILL SOLUTION PIPING RUNS ALONG BASE OF WEST SIDE OF CLASSIFIER. - Bald Mountain Gold Mill, Nevada Gulch at head of False Bottom Creek, Lead, Lawrence County, SD

  2. Advanced Modeling and Materials in Kraft Pulp Mills

    SciTech Connect

    Keiser, J.R.; Gorog, J.P.

    2002-05-15

    This CRADA provided technical support to the Weyerhaeuser Company on a number of issues related to the performance and/or selection of materials at a number of locations in a pulp and paper mill. The studies related primarily to components for black liquor recovery boilers, but some effort was directed toward black liquor gasifiers and rolls for paper machines. The purpose of this CRADA was to assist Weyerhaeuser in the evaluation of materials exposed in various paper mill environments and to provide direction in the selection of alternate materials, when appropriate.

  3. Stochastic disks that roll

    NASA Astrophysics Data System (ADS)

    Holmes-Cerfon, Miranda

    2016-11-01

    We study a model of rolling particles subject to stochastic fluctuations, which may be relevant in systems of nano- or microscale particles where rolling is an approximation for strong static friction. We consider the simplest possible nontrivial system: a linear polymer of three disks constrained to remain in contact and immersed in an equilibrium heat bath so the internal angle of the polymer changes due to stochastic fluctuations. We compare two cases: one where the disks can slide relative to each other and the other where they are constrained to roll, like gears. Starting from the Langevin equations with arbitrary linear velocity constraints, we use formal homogenization theory to derive the overdamped equations that describe the process in configuration space only. The resulting dynamics have the formal structure of a Brownian motion on a Riemannian or sub-Riemannian manifold, depending on if the velocity constraints are holonomic or nonholonomic. We use this to compute the trimer's equilibrium distribution with and without the rolling constraints. Surprisingly, the two distributions are different. We suggest two possible interpretations of this result: either (i) dry friction (or other dissipative, nonequilibrium forces) changes basic thermodynamic quantities like the free energy of a system, a statement that could be tested experimentally, or (ii) as a lesson in modeling rolling or friction more generally as a velocity constraint when stochastic fluctuations are present. In the latter case, we speculate there could be a "roughness" entropy whose inclusion as an effective force could compensate the constraint and preserve classical Boltzmann statistics. Regardless of the interpretation, our calculation shows the word "rolling" must be used with care when stochastic fluctuations are present.

  4. METHOD OF ROLLING URANIUM

    DOEpatents

    Smith, C.S.

    1959-08-01

    A method is described for rolling uranium metal at relatively low temperatures and under non-oxidizing conditions. The method involves the steps of heating the uranium to 200 deg C in an oil bath, withdrawing the uranium and permitting the oil to drain so that only a thin protective coating remains and rolling the oil coated uranium at a temperature of 200 deg C to give about a 15% reduction in thickness at each pass. The operation may be repeated to accomplish about a 90% reduction without edge cracking, checking or any appreciable increase in brittleness.

  5. Rolling through a vacuum

    NASA Astrophysics Data System (ADS)

    van der Schaar, Jan Pieter; Yang, I.-Sheng

    2013-12-01

    We clarify under what conditions slow-roll inflation can continue almost undisturbed, while briefly evolving through a (semi-classically) metastable false vacuum. Furthermore, we look at potential signatures in the primordial power spectrum that could point towards the existence of traversed metastable false vacua. Interestingly, the theoretical constraints for the existence of traversable metastable vacua imply that Planck should be able to detect the resulting features in the primordial power spectrum. In other words, if Planck does not see features this immediately implies the non-existence of metastable false vacua rolled through during the inflationary epoch.

  6. Revitalizing America's Mills: A Report on Brownfields Mill Projects

    EPA Pesticide Factsheets

    This report focuses on mills -- former textile, wood, paper, iron, and steel mills. The report describes the challenges and opportunities of mill sites with case studies highlighting some of the most creative solutions from across the country.

  7. Microstructure Evolution During Spray Rolling and Heat Treatment of 2124 Al

    SciTech Connect

    K.M. McHugh; Y. Lin; Y. Zhou; S.B. Johnson; J.P. Delplanque; E.J. Lavernia

    2006-09-01

    Spray rolling is a strip casting technology that combines elements of spray forming and twin-roll casting. It consists of atomizing molten metal with a high velocity inert gas, quenching the resultant droplets in flight, and directing the spray between mill rolls. In-flight convection heat transfer from atomized droplets and conduction heat transfer at the rolls rapidly move an alloy’s latent heat. Hot deformation of the semi-solid material in the rolls results in fully consolidated, rapidly-solidified product. While similar in many ways to twin-roll casting, spray rolling is able to process a broader range of alloys and operates at a higher production rate. A laboratory-scale strip caster has been constructed at INL and used to evaluate the interplay of processing parameters and strip quality while producing strips up to 200 mm wide and 1.6 – 6.4 mm thick. Plans are underway to scale to 600 mm width and demonstrate steady-state operation. As-spray-rolled strip is characterized by a flat, uniformly thick profile with minimal porosity or segregation. This paper examines how processing parameters influence the microstructure transformations that take place during spray rolling and post-deposition heat treatment of 2124 Al.

  8. A novel use of friability testing for characterising ribbon milling behaviour.

    PubMed

    Schiano, Serena; Wu, Chuan-Yu; Mirtic, Andreja; Reynolds, Gavin

    2016-07-01

    Dry granulation using roll compaction (DGRC) has been increasingly adopted in the pharmaceutical industry due to its unique advantage of not requiring liquid binder and a subsequent drying process. However the DGRC process presents also some challenges, in particular, a high fine fraction generated during the milling stage significantly limits its application. Although the fines produced can be recycled in practice, it may lead to poor content uniformity of the final product. At present there is a lack of mechanistic understanding of milling of roll compacted ribbons. For instance, it is not clear how fines are generated, what are the dominant mechanisms and controlling attributes and whether any measurement technique can be used to characterise ribbon milling behaviour. Therefore, the aim of this paper was to assess whether ribbon milling behaviour can be assessed using some characterisation methods. For this purpose, friability was evaluated for ribbons made of microcrystalline cellulose (MCC) powders using a friability tester that was originally developed for characterising the tendency of pharmaceutical tablets to generate small pieces while being abraded. Granules were also produced by milling of the ribbons and their size distributions were measured. The correlation between the fine fraction of the granules with ribbon friability was then explored. It was found that there was a strong correlation between ribbon friability and the fine fraction of granules generated during milling. This implies that friability tests can be performed to characterise ribbon milling behaviour, and ribbon friability provides a good indication of the fraction of fines generated during ribbon milling.

  9. Aircraft roll steering command system

    NASA Technical Reports Server (NTRS)

    Lambregts, Antonius A. (Inventor)

    1985-01-01

    Aircraft roll command signals are generated as a function of the Microwave Landing System based azimuth, groundtrack, groundspeed and azimuth rate or range distance input parameters. On initial approach, roll command signals are inhibited until a minimum roll command requirement is met. As the aircraft approaches the centerline of the runway, the system reverts to a linear track control.

  10. Rolling Spot Welder

    NASA Technical Reports Server (NTRS)

    Wagner, Garret E.; Fonteyne, Steve L.

    1990-01-01

    Wheeled tool speeds tack-welding operations. Spotwelds foil to parts in preparation for brazing. Includes electrode wheel rolling across foil. Welding current in electrode pulsed as electrode moves along, making series of uniformly-spaced low-current spot welds.

  11. STANDBY TOP AND BOTTOM ROTARY MILLING CUTTERS FOR TORIN LINE. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    STANDBY TOP AND BOTTOM ROTARY MILLING CUTTERS FOR TORIN LINE. SOME PRODUCT FROM THE #43 HOT ROLL IS PROCESSED ON THE TORIN LINE TO REMOVE OXIDIZED SURFACE MATERIAL. IN PRACTICE 15-20/1000 IS CUT FROM THE UPPER AND LOWER SURFACES OF THE STRIP AND RECYCLED TO THE CASTING SHOP. TORIN LINE ADDED AS PART OF 1981 EXPANSION PROGRAM. - American Brass Foundry, 70 Sayre Street, Buffalo, Erie County, NY

  12. Cold injuries.

    PubMed

    Kruse, R J

    1995-01-01

    There are two categories of cold injury. The first is hypothermia, which is a systemic injury to cold, and the second is frostbite, which is a local injury. Throughout history, entire armies, from George Washington to the Germans on the Russian Front in World War II, have fallen prey to prolonged cold exposure. Cold injury is common and can occur in all seasons if ambient temperature is lower than the core body temperature. In the 1985 Boston Marathon, even though it was 76 degrees and sunny, there were 75 runners treated for hypothermia. In general, humans adapt poorly to cold exposure. Children are at particular risk because of their relatively greater surface area/body mass ratio, causing them to cool even more rapidly than adults. Because of this, the human's best defense against cold injury is to limit his/her exposure to cold and to dress appropriately. If cold injury has occurred and is mild, often simple passive rewarming such as dry blankets and a warm room are sufficient treatment.

  13. Bay Mills' Bold Approach

    ERIC Educational Resources Information Center

    Freedman, Eric

    2011-01-01

    It's a long, long way from Bay Mills Community College, near the shores of frigid Lake Superior, to Detroit. But distance, time and demographics aside, the school and the city are united by Bay Mills' status as the nation's only tribally controlled college that authorizes quasi-public schools, known officially as public school academies. And it's…

  14. Compound taper milling machine

    NASA Technical Reports Server (NTRS)

    Campbell, N. R.

    1969-01-01

    Simple, inexpensive milling machine tapers panels from a common apex to a uniform height at panel edge regardless of the panel perimeter configuration. The machine consists of an adjustable angled beam upon which the milling tool moves back and forth above a rotatable table upon which the workpiece is held.

  15. Study on the cold working process for FM steel cladding tubes

    NASA Astrophysics Data System (ADS)

    Kim, Tae Kyu; Kim, Sung Ho

    2011-04-01

    A cold working process for FM steel cladding tubes of the sodium-cooled fast reactor was studied. Hot-rolled 9Cr-2W steel plates were heat-treated to dissolve the M 23C 6 and V-rich MX precipitates into the matrix, followed by several cold rollings and intermediate/final heat treatments with the purpose of nucleating the dissolved precipitates on the dislocations formed through the cold rolling. As a result, it was possible to obtain the FM steels with very fine and uniform precipitates which were more promising for superior tensile properties.

  16. GRCop-84 Rolling Parameter Study

    NASA Technical Reports Server (NTRS)

    Loewenthal, William S.; Ellis, David L.

    2008-01-01

    This report is a section of the final report on the GRCop-84 task of the Constellation Program and incorporates the results obtained between October 2000 and September 2005, when the program ended. NASA Glenn Research Center (GRC) has developed a new copper alloy, GRCop-84 (Cu-8 at.% Cr-4 at.% Nb), for rocket engine main combustion chamber components that will improve rocket engine life and performance. This work examines the sensitivity of GRCop-84 mechanical properties to rolling parameters as a means to better define rolling parameters for commercial warm rolling. Experiment variables studied were total reduction, rolling temperature, rolling speed, and post rolling annealing heat treatment. The responses were tensile properties measured at 23 and 500 C, hardness, and creep at three stress-temperature combinations. Understanding these relationships will better define boundaries for a robust commercial warm rolling process. The four processing parameters were varied within limits consistent with typical commercial production processes. Testing revealed that the rolling-related variables selected have a minimal influence on tensile, hardness, and creep properties over the range of values tested. Annealing had the expected result of lowering room temperature hardness and strength while increasing room temperature elongations with 600 C (1112 F) having the most effect. These results indicate that the process conditions to warm roll plate and sheet for these variables can range over wide levels without negatively impacting mechanical properties. Incorporating broader process ranges in future rolling campaigns should lower commercial rolling costs through increased productivity.

  17. [Radioactivity monitoring of steel processing in Croatian steel mills and foundries].

    PubMed

    Sofilić, Tahir; Marjanović, Tihana; Rastovcan-Mioc, Alenka

    2006-03-01

    The last twenty years have seen a number of cases of radioactive pollution in metallurgical industry. Therefore many metal producers have implemented systematic monitoring of radioactivity in their production processes, especially in steel processing, steel being the most applied construction material with the annual world output of over billion tonnes. Learning from the experience of the best known steel producers in Europe and the world Croatian steel mills have introduced radioactivity surveillance and control systems for radioactive elements in steel scrap, semi-finished and finished products. This paper argues in favour of radioactivity surveillance and control systems in steel and steel castings production in Croatia, and describes current systems and solutions available. Since we lack our own standards and regulations to control both domestic and imported steel scrap, semi-finished products (crude steel, hot and cold rolled strip) and finished products, we need to start implementing radioactivity surveillance and control systems in our steel and steel castings production applying the current international recommendations and guidelines, until we build up our own monitoring system and adopt legislation on the national level. This paper gives an overview of the basic types of radioactivity surveillance and control systems, the most frequent requirements to be met, as well as of the measurement and information flow in their application in steel and steel castings production.

  18. Relationship between Rice Sample Milling Conditions and Milling Quality

    Technology Transfer Automated Retrieval System (TEKTRAN)

    The objective of this study was to evaluate the effect of milling conditions on milling quality of medium grain rough rice M202. Using a McGill No. 3 mill, the conditions studied were milling weight and duration, and polishing weight and duration. This research examined the relationships among the...

  19. 13. TROJAN MILL, INTERIOR SHOWING PRIMARY MILL No. 1 (ALLIS ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    13. TROJAN MILL, INTERIOR SHOWING PRIMARY MILL No. 1 (ALLIS CHALMERS BALL MILL) FROM EAST, c. 1919. ELECTRIC MOTOR AND DRIVE SHAFT CLEARLY VISIBLE. CREDIT WR. - Bald Mountain Gold Mill, Nevada Gulch at head of False Bottom Creek, Lead, Lawrence County, SD

  20. 102. VIEW OF PILOT MILL INTERIOR, MILLING LEVEL FROM WEST. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    102. VIEW OF PILOT MILL INTERIOR, MILLING LEVEL FROM WEST. BALL MILL FOUNDATION IN FOREGROUND, SLOPED CLASSIFIER BED AND CALCINE BIN ADJACENT, WITH CRUSHER IN BACKGROUND. - Bald Mountain Gold Mill, Nevada Gulch at head of False Bottom Creek, Lead, Lawrence County, SD

  1. 9. Monadnock Mills complex from the south. Mill No. 1 ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    9. Monadnock Mills complex from the south. Mill No. 1 is in the center, with the Wheel and Pump House and Mill No. 2 to the left, and the Clothroom Building/Bleach House to the right. - Monadnock Mills, 15 Water Street, Claremont, Sullivan County, NH

  2. Walk and roll robot

    NASA Technical Reports Server (NTRS)

    Wilson, Andrew (Inventor); Punnoose, Andrew (Inventor); Strausser, Katherine (Inventor); Parikh, Neil (Inventor)

    2011-01-01

    A mobile robotic unit features a main body, a plurality of legs for supporting the main body on and moving the main body in forward and reverse directions about a base surface, and a drive assembly. According to an exemplary embodiment each leg includes a respective pivotal hip joint, a pivotal knee joint, and a wheeled foot adapted to roll along the base surface. Also according to an exemplary embodiments the drive assembly includes a motor operatively associated with the hip and knee joints and the wheeled foot for independently driving pivotal movement of the hip joint and the knee joint and rolling motion of the wheeled foot. The hip joint may include a ball-and-socket-type joint interconnecting top portion of the leg to the main body, such that the hip joint is adapted to pivot said leg in a direction transverse to a forward-and-reverse direction.

  3. Investigation of thermomechanical behavior of a work roll and of roll life in hot strip rolling

    NASA Astrophysics Data System (ADS)

    Sun, C. G.; Hwang, S. M.; Yun, C. S.; Chung, J. S.

    1998-09-01

    An integrated finite element-based model is presented for the prediction of the steady-state thermomechanical behavior of the roll-strip system and of roll life in hot strip rolling. The model is comprised of basic finite-element models, which are incorporated into an iterative-solution procedure to deal with the interdependence between the thermomechanical behavior of the strip and that of the work roll, which arises from roll-strip contact, as well as with the interdependence between the thermal and mechanical behavior. Comparison is made between the predictions and the measurements to assess solution accuracy. Then, the effect of various process parameters on the detailed aspects of thermomechanical behavior of the work roll and on roll life is investigated via a series of process simulations.

  4. Cold intolerance

    MedlinePlus

    Some causes of cold intolerance are: Anemia Anorexia nervosa Blood vessel problems, such as Raynaud phenomenon Chronic severe illness General poor health Underactive thyroid ( hypothyroidism ) Problem with the hypothalamus (a part ...

  5. The rolling texture of 18% Ni-350 maraging steel

    SciTech Connect

    Haq, A. ul; Khan, A.Q. )

    1993-02-01

    Texture development in hot rolled sheet and hot forged tube of 18% Ni-350 maraging steel has been studied after various degrees of cold deformation and flow turning, respectively. Hot rolled sheet exhibited considerable mechanical anisotropy. Weak texture development was observed following flow turning compared to cold deformation. Above 80% deformation, an increase in work hardening was accompanied by an increase in the orientation density of the texture component (001)[110]. Deformation of 97% leads to the development of the texture component (111)[110], with the highest orientation density 10.3 times random and a constant orientation density of 9 times random along [var phi][sub 1] at [phi] = 55[degree] and [var phi][sub 2] = 45[degree]. This texture was correlated with the appearance of shear bands in the microstructure.

  6. 13. VIEW OF THE MILL LOOKING SOUTHWEST SHOWING THE MILL, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    13. VIEW OF THE MILL LOOKING SOUTHWEST SHOWING THE MILL, TRESTLES, A WAREHOUSE AT THE RIGHT SIDE TO THE PHOTOGRAPH. NOTE THE PIPE IN THE LOWER CENTER FOREGROUND. THIS IS A RUIN OF THE TAILING LINE THAT RAN FROM THE MILL TO THE CYANIDE PLANT ABOUT 1800 FEET NORTH OF THE MILL. DETERIORATED PIECES OF THE WOOD TRESTLE THAT CARRIED THE PIPE ARE SCATTERED AROUND THE PIPE. - Standard Gold Mill, East of Bodie Creek, Northeast of Bodie, Bodie, Mono County, CA

  7. Experimental Study on Heat Transfer in a Rolling Ash Cooler used in the CFB Boiler

    NASA Astrophysics Data System (ADS)

    Wang, W.; Li, J. J.; Yang, S.; Si, X. D.; Yang, H. R.; Lu, J. F.; Yue, G. X.

    From the view of the reliability and the techno-economy, the rolling ash cooler is feasible for the large-scale CFB boilers. However, existing studies on heat transfer in rolling ash cooler mainly focused on heat balance calculation and cold, hot test on the ash cooler outputs. In the heat balance calculation, the value of the overall heat transfer coefficient (a) is usually estimated by the experience, lacking of the support of experimental data.

  8. Ion Milling of Sapphire

    NASA Technical Reports Server (NTRS)

    Gregory, Don A.; Herren, Kenneth A.

    2004-01-01

    The ion milling of sapphire is a complicated operation due to several characteristics of the material itself. It is a relatively hard transparent nonconductive crystalline material that does not transfer heat nearly as well as metals that have been successfully ion milled in the past. This investigation involved designing an experimental arrangement, using existing ion milling equipment, as the precursor to figuring the surface of sapphire and other insulating optical materials. The experimental arrangement employs a laser probe beam to constantly monitor the stresses being induced in the material, as it is being ion milled. The goal is to determine if the technique proposed would indeed indicate the stress being induced in the material so that these stresses can be managed to prevent failure of the optic.

  9. 16. 3RD FLOOR, J.M. LEHMANN CO. FIVEROLL TOILET SOAP MILL ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    16. 3RD FLOOR, J.M. LEHMANN CO. FIVE-ROLL TOILET SOAP MILL INSTALLED 1950, TO WEST; BUCKET CONVEYOR AT RIGHT MOVED WASTE FROM 2ND FLOOR SOAP PRESSES TO 5TH FLOOR RE-MANUFACTURE - Colgate & Company Jersey City Plant, Building No. B-14, 54-58 Grand Street, Jersey City, Hudson County, NJ

  10. Pitt Mill Demonstration

    SciTech Connect

    Oder, R.R.; Borzone, L.A.

    1990-05-01

    Results of a technical and economic evaluation of application of the Pitt Mill to fine coal grinding are presented. The Pitt Mill is a vertically oriented, batch operated, intermediate energy density (0. 025 kW/lb media), stirred ball mill. The mill grinds coal from coarse sizes (typically 3/16 inch or 4 mesh topsize) to the 10 micron to 20 micron mean particle diameter size range in a single step using a shallow grinding bed containing inexpensive, readily available, course grinding media. Size reduction is efficient because of rapid product circulation through the grinding bed caused by action of a novel circulation screw mounted on the agitator shaft. When a dispersant is employed, the grinding can be carried out to 50% to 60% solids concentration. Use of coarse grinding media offers the possibility of enhanced mineral liberation because size reduction is achieved more by impact shattering than by attrition. The batch method offers the possibility of very close control over product particle size distribution without overproduction of fines. A two- phase program was carried out. In the first phase, Grinding Studies, tests were run to determine a suitable configuration of the Pitt Mill. Machine design parameters which were studied included screw configuration, media type, agitator RPM, time, media size, and slurry chamber aspect ratio. During the last part of this phase of the program, tests were carried out to compare the results of grinding Pocahontas seam, Pittsburgh {number sign}8, and East Kentucky Mingo County coals by the Pitt Mill and by a two-stage grinding process employing a Netzsch John mill to feed a high energy density (0.05 kW/Lb media) disc mill. 22 refs., 25 tabs.

  11. Phase evolution in carbide dispersion strengthened nanostructured copper composite by high energy ball milling

    SciTech Connect

    Hussain, Zuhailawati; Nur Hawadah, M. S.

    2012-09-06

    In this study, high-energy ball milling was applied to synthesis in situ nanostructured copper based composite reinforced with metal carbides. Cu, M (M=W or Ti) and graphite powder mixture were mechanically alloyed for various milling time in a planetary ball mill with composition of Cu-20vol%WC and Cu-20vol%TiC. Then the as-milled powder were compacted at 200 to 400 MPa and sintered in a vacuum furnace at 900 Degree-Sign C. The results of X-ray diffraction, scanning electron microscopy and energy dispersive spectroscopy analysis showed that formation of tungsten carbides (W{sub 2}C and WC phases) was observed after sintering of Cu-W-C mixture while TiC precipitated in as-milled powder of Cu-Ti-C composite after 5 h and become amorphous with longer milling. Mechanism of MA explained the cold welding and fracturing event during milling. Cu-W-C system shows fracturing event is more dominant at early stage of milling and W particle still existed after milling up to 60 h. While in Cu-Ti-C system, cold welding is more dominant and all Ti particles dissolved into Cu matrix.

  12. Phase evolution in carbide dispersion strengthened nanostructured copper composite by high energy ball milling

    NASA Astrophysics Data System (ADS)

    Hussain, Zuhailawati; Nur Hawadah, M. S.

    2012-09-01

    In this study, high-energy ball milling was applied to synthesis in situ nanostructured copper based composite reinforced with metal carbides. Cu, M (M=W or Ti) and graphite powder mixture were mechanically alloyed for various milling time in a planetary ball mill with composition of Cu-20vol%WC and Cu-20vol%TiC. Then the as-milled powder were compacted at 200 to 400 MPa and sintered in a vacuum furnace at 900°C. The results of X-ray diffraction, scanning electron microscopy and energy dispersive spectroscopy analysis showed that formation of tungsten carbides (W2C and WC phases) was observed after sintering of Cu-W-C mixture while TiC precipitated in as-milled powder of Cu-Ti-C composite after 5 h and become amorphous with longer milling. Mechanism of MA explained the cold welding and fracturing event during milling. Cu-W-C system shows fracturing event is more dominant at early stage of milling and W particle still existed after milling up to 60 h. While in Cu-Ti-C system, cold welding is more dominant and all Ti particles dissolved into Cu matrix.

  13. Mechanical properties and structure of friction stir welds of rolled Zr-modified AA5083 alloy

    NASA Astrophysics Data System (ADS)

    Malopheyev, S.; Mironov, S.; Kaibyshev, R.

    2016-11-01

    Microstructure and mechanical properties of friction stir welds of Zr-modified AA5083 aluminum sheets were studied. The sheets were produced by cold or hot rolling with a total reduction of 80%. In both rolled conditions, the average high angle boundary spacing was 17-18 µm. The density of free dislocations was ˜5.6 × 1013 and ˜3.5 × 1014 m-2 in hot rolled and cold rolled conditions, respectively. The volume fraction of incoherent Al6Mn dispersoids with an average diameter of ˜25 nm was measured to be ˜0.076%. Defect-free welds were produced by double-side friction stir welding (FSW). Friction stir welding led to the formation of fully recrystallized microstructures with the average grain size about 2.5 µm and low dislocation density in the stir zone in both conditions. The average size and volume fraction of Al6Mn particles increased to ˜25 nm and ˜0.1%, respectively. The joint efficiency of the friction stir welds for ultimate tensile strength was found to be 74 and 94% in the cold-rolled and hot-rolled preprocessed material conditions. The relatively low weld strength was attributed to the elimination of dislocation substructure strengthening during FSW.

  14. Cold injuries.

    PubMed

    Long, William B; Edlich, Richard F; Winters, Kathryne L; Britt, L D

    2005-01-01

    Exposure to cold can produce a variety of injuries that occur as a result of man's inability to adapt to cold. These injuries can be divided into localized injury to a body part, systemic hypothermia, or a combination of both. Body temperature may fall as a result of heat loss by radiation, evaporation, conduction, and convection. Hypothermia or systemic cold injury occurs when the core body temperature has decreased to 35 degrees C (95 degrees F) or less. The causes of hypothermia are either primary or secondary. Primary, or accidental, hypothermia occurs in healthy individuals inadequately clothed and exposed to severe cooling. In secondary hypothermia, another illness predisposes the individual to accidental hypothermia. Hypothermia affects multiple organs with symptoms of hypothermia that vary according to the severity of cold injury. The diagnosis of hypothermia is easy if the patient is a mountaineer who is stranded in cold weather. However, it may be more difficult in an elderly patient who has been exposed to a cold environment. In either case, the rectal temperature should be checked with a low-reading thermometer. The general principals of prehospital management are to (1) prevent further heat loss, (2) rewarm the body core temperature in advance of the shell, and (3) avoid precipitating ventricular fibrillation. There are two general techniques of rewarming--passive and active. The mechanisms of peripheral cold injury can be divided into phenomena that affect cells and extracellular fluids (direct effects) and those that disrupt the function of the organized tissue and the integrity of the circulation (indirect effects). Generally, no serious damage is seen until tissue freezing occurs. The mildest form of peripheral cold injury is frostnip. Chilblains represent a more severe form of cold injury than frostnip and occur after exposure to nonfreezing temperatures and damp conditions. Immersion (trench) foot, a disease of the sympathetic nerves and blood

  15. Cold urticaria.

    PubMed

    Claudy, A

    2001-11-01

    Cold urticaria is one form of urticaria that may be associated with other forms of physical urticarias. Frequency is generally estimated at two or three per 100. The triggering effect of cold is found at history taking in most of the cases. The urticaria is usually superficial, and more rarely associated with deep and/or mucosal urticaria. The diagnosis is based on history taking and the ice cube test. An exhaustive search for an etiologic factor is often unfruitful, and the presence of a cryopathy should lead to a complete work-up. Therapy of cold urticaria may prove to be difficult. In patients with secondary cold urticaria, underlying disease must be treated in order to resolve the skin symptoms. H1-antihistamines can be used but the clinical responses are highly variable. Short-time treatment with low concentration corticosteroids suppresses the symptoms only partially and temporarily. In patients who do not respond to previous treatments, induction of cold tolerance may be proposed but the procedure is difficult to carry out in daily life over an extended period. Key word: cryoglobulins.

  16. Method of manufacturing metallic products such as sheet by cold working and flash annealing

    DOEpatents

    Hajaligol, Mohammad R.; Sikka, Vinod K.

    2000-01-01

    A metallic alloy composition is manufactured into products such as press formed or stamped products or rolled products such as sheet, strip, rod, wire or band by one or more cold working steps with intermediate or final flash annealing. The method can include cold rolling an iron, nickel or titanium aluminide alloy and annealing the cold worked product in a furnace by infrared heating. The flash annealing is preferably carried out by rapidly heating the cold worked product to an elevated temperature for less than one minute. The flash annealing is effective to reduce surface hardness of the cold worked product sufficiently to allow further cold working. The product to be cold worked can be prepared by casting the alloy or by a powder metallurgical technique such as tape casting a mixture of metal powder and a binder, roll compacting a mixture of the powder and a binder or plasma spraying the powder onto a substrate. In the case of tape casting or roll compaction, the initial powder product can be heated to a temperature sufficient to remove volatile components. The method can be used to form a cold rolled sheet which is formed into an electrical resistance heating element capable of heating to 900.degree. C. in less than 1 second when a voltage up to 10 volts and up to 6 amps is passed through the heating element.

  17. Method of manufacturing metallic products such as sheet by cold working and flash anealing

    DOEpatents

    Hajaligol, Mohammad R.; Sikka, Vinod K.

    2001-01-01

    A metallic alloy composition is manufactured into products such as press formed or stamped products or rolled products such as sheet, strip, rod, wire or band by one or more cold working steps with intermediate or final flash annealing. The method can include cold rolling an iron, nickel or titanium aluminide alloy and annealing the cold worked product in a furnace by infrared heating. The flash annealing is preferably carried out by rapidly heating the cold worked product to an elevated temperature for less than one minute. The flash annealing is effective to reduce surface hardness of the cold worked product sufficiently to allow further cold working. The product to be cold worked can be prepared by casting the alloy or by a powder metallurgical technique such as tape casting a mixture of metal powder and a binder, roll compacting a mixture of the powder and a binder or plasma spraying the powder onto a substrate. In the case of tape casting or roll compaction, the initial powder product can be heated to a temperature sufficient to remove volatile components. The method can be used to form a cold rolled sheet which is formed into an electrical resistance heating element capable of heating to 900.degree. C. in less than 1 second when a voltage up to 10 volts and up to 6 amps is passed through the heating element.

  18. Rotordynamic Influence on Rolling ELement Bearing Selection and Operation

    NASA Technical Reports Server (NTRS)

    Queitzsch, Gilbert K., Jr.; Fleming, David P.

    2001-01-01

    Three case studies are presented that illustrate the importance of dynamic considerations in the design of machinery supported by rolling element bearings. The first case concerns a milling spindle that experienced internal rubs and high bearing loads, and required retrofit of an additional . damped bearing. The second case deals with a small high-speed generator that suffered high vibration due to flexible mounting. The third case is a propulsion fan simulator rig whose bearings failed catastrophically due to improper bearing installation (which resulted in inadequate dynamic bearing stiffness) and lack of health monitoring instrumentation.

  19. Rolling cuff flexible bellows

    DOEpatents

    Lambert, Donald R.

    1985-01-01

    A flexible connector apparatus used to join two stiff non-deformable members, such as piping. The apparatus is provided with one or more flexible sections or assemblies each utilizing a bellows of a rolling cuff type connected between two ridge members, with the bellows being supported by a back-up ring, such that only the curved end sections of the bellows are unsupported. Thus, the bellows can be considered as being of a tube-shaped configuration and thus have high pressure resistance. The components of the flexible apparatus are sealed or welded one to another such that it is fluid tight.

  20. COLD TRAP

    DOEpatents

    Milleron, N.

    1963-03-12

    An improved linear-flow cold trap is designed for highvacuum applications such as mitigating back migration of diffusion pump oil moiecules. A central pot of liquid nitrogen is nested within and supported by a surrounding, vertical, helical coil of metai sheet, all enveloped by a larger, upright, cylindrical, vacuum vessel. The vertical interstices between successive turns of the coil afford lineal, axial, high-vacuum passages between open mouths at top and bottom of said vessel, while the coil, being cold by virtue of thermal contact of its innermost turn with the nitrogen pot, affords expansive proximate condensation surfaces. (AEC)

  1. Lubricating Coolant for Cold Rolling of Aluminum and Its Alloys,

    DTIC Science & Technology

    The title fluid consists of a mixtures of alkyl esters of high molecular weight acids, an ester of xylitol and a C(subscript 6) or higher fatty acid...molecular weight acids 3-6, an ester of xylitol and a C(subscript 6) or higher fatty acid 1-3, an Al soap 0.3-1, a mineral oil 10-60, a polyoxyethylene

  2. 77 FR 53886 - February 2011 Southwest Cold Weather Event Follow-up Technical Conference; Notice of Technical...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-09-04

    ... Energy Regulatory Commission February 2011 Southwest Cold Weather Event Follow-up Technical Conference... During the Southwest Cold Weather Event of February 1-5, 2011 that was prepared by the staffs of the... repeat of the loss of generation due to severe cold weather issues that led to rolling...

  3. Video Analysis of Rolling Cylinders

    ERIC Educational Resources Information Center

    Phommarach, S.; Wattanakasiwich, P.; Johnston, I.

    2012-01-01

    In this work, we studied the rolling motion of solid and hollow cylinders down an inclined plane at different angles. The motions were captured on video at 300 frames s[superscript -1], and the videos were analyzed frame by frame using video analysis software. Data from the real motion were compared with the theory of rolling down an inclined…

  4. Cold Sores

    MedlinePlus

    ... causes oral herpes, or cold sores. Type 1 herpes virus infects more than half of the U.S. population by the time they reach their 20s. Type 2 usually affects the genital area Some people have no symptoms from the ...

  5. Critical rolling angle of microparticles

    NASA Astrophysics Data System (ADS)

    Farzi, Bahman; Vallabh, Chaitanya K. P.; Stephens, James D.; Cetinkaya, Cetin

    2016-03-01

    At the micrometer-scale and below, particle adhesion becomes particularly relevant as van der Waals force often dominates volume and surface proportional forces. The rolling resistance of microparticles and their critical rolling angles prior to the initiation of free-rolling and/or complete detachment are critical in numerous industrial processes and natural phenomenon involving particle adhesion and granular dynamics. The current work describes a non-contact measurement approach for determining the critical rolling angle of a single microparticle under the influence of a contact-point base-excitation generated by a transient displacement field of a prescribed surface acoustic wave pulse and reports the critical rolling angle data for a set of polystyrene latex microparticles.

  6. Effects of hot rolled microstructure after twin-roll casting on microstructure, texture and magnetic properties of low silicon non-oriented electrical steel

    NASA Astrophysics Data System (ADS)

    Liu, Hai-Tao; Wang, Yin-Ping; An, Ling-Zi; Wang, Zhao-Jie; Hou, Dao-Yuan; Chen, Jun-Mou; Wang, Guo-Dong

    2016-12-01

    In this work, a 0.71 wt%Si+0.44 wt%Al as-cast strip was produced by novel twin-roll casting. Some as-cast samples were respectively reheated and hot rolled at different temperatures in order to obtain different microstructure prior to cold rolling and annealing. The effects of the hot rolled microstructure on microstructure, texture evolution and magnetic properties were investigated in detail. A coarse deformed microstructure with λ-fiber texture was formed after hot rolling at 850-1050 °C, finally leading to an inhomogeneous recrystallization microstructure with strong λ-fiber, Goss and extremely weak γ-fiber texture. By contrast, a fine transformed microstructure was formed after hot rolling at 1150-1250 °C, finally leading to a fine and homogeneous recrystallization microstructure with stronger α-fiber, γ-fiber and much weaker λ-fiber texture. It should be noted that both the magnetic induction and core loss non-monotonically decreased or increased according to the hot rolling temperature. The unfavorable α-fiber and γ-fiber textures in the annealed sheets were much weaker than those of the conventional products regardless of the hot rolling temperature, thus contributing to a much higher magnetic induction. However, the average grain size in the annealed sheets was much lower than those of the conventional products regardless of the hot rolling temperature, thus leading to a higher core loss except the case of 1050 °C. Hence, it is underscored that better integrated magnetic properties than those of the conventional products can be obtained by optimizing the hot rolled microstructure to produce final desirable recrystallization microstructure and texture.

  7. 68. VIEW OF MILLING FLOOR FROM SOUTHEAST. SECONDARY MILL AND ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    68. VIEW OF MILLING FLOOR FROM SOUTHEAST. SECONDARY MILL AND CLASSIFIER AT MIDDLE LEFT. PRIMARY MILL SURGE TANK AND LAUNDERS AT MIDDLE BOTTOM. STAIR TO TROJAN CLASSIFIER LEVEL BEHIND CRANE BENT, UPPER RIGHT. PAIRED PIPES FROM PRIMARY PULP PUMPS TO PRIMARY THICKENERS RISE VERTICALLY AT MIDDLE RIGHT AND RUN HORIZONTALLY ACROSS TOP OF VIEW. - Bald Mountain Gold Mill, Nevada Gulch at head of False Bottom Creek, Lead, Lawrence County, SD

  8. 168. VIEW OF MILLING FLOOR FROM SOUTHEAST. SECONDARY MILL AND ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    168. VIEW OF MILLING FLOOR FROM SOUTHEAST. SECONDARY MILL AND CLASSIFIER AT MIDDLE LEFT. PRIMARY MILL SURGE TANK AND LAUNDERS AT MIDDLE BOTTOM. STAIR TO TROJAN CLASSIFIER LEVEL BEHIND CRANE BENT, UPPER RIGHT. PAIRED PIPES FROM PRIMARY PULP PUMPS TO PRIMARY THICKENERS RISE VERTICALLY AT MIDDLE RIGHT AND RUN HORIZONTALLY ACROSS TOP OF VIEW - Bald Mountain Gold Mill, Nevada Gulch at head of False Bottom Creek, Lead, Lawrence County, SD

  9. 7 CFR 868.306 - Milling requirements.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... FOR CERTAIN AGRICULTURAL COMMODITIES United States Standards for Milled Rice Principles Governing Application of Standards § 868.306 Milling requirements. The degree of milling for milled rice; i.e., “hard... interpretive line samples for such rice....

  10. 7 CFR 868.306 - Milling requirements.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... FOR CERTAIN AGRICULTURAL COMMODITIES United States Standards for Milled Rice Principles Governing Application of Standards § 868.306 Milling requirements. The degree of milling for milled rice; i.e., “hard... interpretive line samples for such rice....

  11. 7 CFR 868.306 - Milling requirements.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... FOR CERTAIN AGRICULTURAL COMMODITIES United States Standards for Milled Rice Principles Governing Application of Standards § 868.306 Milling requirements. The degree of milling for milled rice; i.e., “hard... interpretive line samples for such rice....

  12. 7 CFR 868.306 - Milling requirements.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... FOR CERTAIN AGRICULTURAL COMMODITIES United States Standards for Milled Rice Principles Governing Application of Standards § 868.306 Milling requirements. The degree of milling for milled rice; i.e., “hard... interpretive line samples for such rice....

  13. 7 CFR 868.306 - Milling requirements.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... FOR CERTAIN AGRICULTURAL COMMODITIES United States Standards for Milled Rice Principles Governing Application of Standards § 868.306 Milling requirements. The degree of milling for milled rice; i.e., “hard... interpretive line samples for such rice....

  14. On-line monitoring of quality by laser scanning on rolled aluminum

    NASA Astrophysics Data System (ADS)

    Schmiedl, Roland; Maneke, Gerd; Benninghoff, Heinz-Juergen

    1993-12-01

    On-line inspection of fast moving surfaces is one of the domains of laser scanning methods, especially whenever extremely small flaws are to be monitored on high quality products. Results of surface inspection on rolled aluminum based on several years' experience with several generations of inspection equipment are presented. Surface texture and characteristics of aluminum flaws require a problem related design of the laser scanner hardware for operation in the environment of a rolling mill plant. Fast intelligent data processing develops the inspection equipment to the center part of a plant-wide quality concept that strongly supports the idea of producing quality instead of only selecting quality.

  15. Influence of chemistry and hot rolling conditions on high permeability non-grain oriented silicon steel

    NASA Astrophysics Data System (ADS)

    Huňady, J.; Černík, M.; Hilinski, E. J.; Predmerský, M.; Magurová, A.

    2006-09-01

    This paper discusses the influence of chemical composition on the final electromagnetic properties in higher permeability material. Furthermore, the effect of the hot rolling practice and the end of austenite transformation temperature range on the hot band microstructure is described. The magnetic polarization J5000 better than 1.7 T, using hot rolling conditions 40 mm transfer bar thickness, finish mill entry temperature 1000 °C, and finishing temperature 800-840 °C and after decarburization heat treatment and grain growth treatment, was obtained.

  16. Effect of cold deformation on the recrystallization behavior of FePd alloy at the ordering temperature using electron backscatter diffraction

    SciTech Connect

    Lin, Hung-Pin; Chen, Yen-Chun; Chen, Delphic; Kuo, Jui-Chao

    2014-08-15

    In this study, the evolution of the recrystallization texture and microstructure was investigated after annealing of 50% and 90% cold-rolled FePd alloy at 530 °C. The FePd alloy was produced by vacuum arc melting in an atmosphere of 97% Ar and 3% H{sub 2}. The specimens were cold rolled to achieve 50% and 90% reduction in thickness. Electron backscatter diffraction measurements were performed on the rolling direction–normal direction section. With increased deformation from 50% to 90%, recrystallized texture transition occurs. For the 50% cold-rolled alloy, the preferred orientation is (0 1 0) [11 0 1], which is close to the cubic orientation after 400 h of annealing. For the 90% cold-rolled alloy, the orientation changes to (0 5 4) [22–4 5] after 16 h of annealing. - Highlights: • Texture and microstructure in cold-rolled FePd alloy was investigated during annealing using EBSD. • The recrystallized texture of 50% cold-rolled FePd is (0 1 0) [11 0 1] at 530 °C for 400 hours. • The recrystallized texture of 90% cold-rolled FePd is changed to (0 5 4) [22–4 5] at 530 °C after 16 hours.

  17. 71. VIEW OF MILL FLOOR FROM WEST. SECONDARY MILL IN ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    71. VIEW OF MILL FLOOR FROM WEST. SECONDARY MILL IN LOWER CENTER; BARREN SOLUTION TANK AT MIDDLE RIGHT. PAIRED PIPES AT TOP OF VIEW RUN FROM PRIMARY PULP PUMPS ON LEFT TO PRIMARY THICKENERS ON RIGHT. - Bald Mountain Gold Mill, Nevada Gulch at head of False Bottom Creek, Lead, Lawrence County, SD

  18. 2. AERIAL VIEW SHOWING WASTE WEIR AT MILL RIVER. MILL ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    2. AERIAL VIEW SHOWING WASTE WEIR AT MILL RIVER. MILL RIVER CULVERT (HAER NY-112) IS VISIBLE IN UPPER RIGHT HAND CORNER. - Old Croton Aqueduct, Mill River Waste Weir, U.S. Route 9 at Sleepy Hollow Cemetery, Tarrytown, Westchester County, NY

  19. Avoiding the parametric roll

    NASA Astrophysics Data System (ADS)

    Acomi, Nicoleta; Ancuţa, Cristian; Andrei, Cristian; Boştinǎ, Alina; Boştinǎ, Aurel

    2016-12-01

    Ships are mainly built to sail and transport cargo at sea. Environmental conditions and state of the sea are communicated to vessels through periodic weather forecasts. Despite officers being aware of the sea state, their sea time experience is a decisive factor when the vessel encounters severe environmental conditions. Another important factor is the loading condition of the vessel, which triggers different behaviour in similar marine environmental conditions. This paper aims to analyse the behaviour of a port container vessel in severe environmental conditions and to estimate the potential conditions of parametric roll resonance. Octopus software simulation is employed to simulate vessel motions under certain conditions of the sea, with possibility to analyse the behaviour of ships and the impact of high waves on ships due to specific wave encounter situations. The study should be regarded as a supporting tool during the decision making process.

  20. Hot, Cold, and Really Cold.

    ERIC Educational Resources Information Center

    Leyden, Michael

    1997-01-01

    Describes a physics experiment investigating temperature prediction and the relationship between the physical properties of heat units, melting, dissolving, states of matter, and energy loss. Details the experimental setup, which requires hot and cold water, a thermometer, and ice. Notes that the experiment employs a deliberate counter-intuitive…

  1. Indiana Corn Dry Mill

    SciTech Connect

    2006-09-01

    The goal of this project is to perform engineering, project design, and permitting for the creation and commercial demonstration of a corn dry mill biorefinery that will produce fuel-grade ethanol, distillers dry grain for animal feed, and carbon dioxide for industrial use.

  2. Manufacturing Demonstration Facility: Roll-to-Roll Processing

    SciTech Connect

    Datskos, Panos G; Joshi, Pooran C; List III, Frederick Alyious; Duty, Chad E; Armstrong, Beth L; Ivanov, Ilia N; Jacobs, Christopher B; Graham, David E; Moon, Ji Won

    2015-08-01

    This Manufacturing Demonstration Facility (MDF)e roll-to-roll processing effort described in this report provided an excellent opportunity to investigate a number of advanced manufacturing approaches to achieve a path for low cost devices and sensors. Critical to this effort is the ability to deposit thin films at low temperatures using nanomaterials derived from nanofermentation. The overarching goal of this project was to develop roll-to-roll manufacturing processes of thin film deposition on low-cost flexible substrates for electronics and sensor applications. This project utilized ORNL s unique Pulse Thermal Processing (PTP) technologies coupled with non-vacuum low temperature deposition techniques, ORNL s clean room facility, slot dye coating, drop casting, spin coating, screen printing and several other equipment including a Dimatix ink jet printer and a large-scale Kyocera ink jet printer. The roll-to-roll processing project had three main tasks: 1) develop and demonstrate zinc-Zn based opto-electronic sensors using low cost nanoparticulate structures manufactured in a related MDF Project using nanofermentation techniques, 2) evaluate the use of silver based conductive inks developed by project partner NovaCentrix for electronic device fabrication, and 3) demonstrate a suite of low cost printed sensors developed using non-vacuum deposition techniques which involved the integration of metal and semiconductor layers to establish a diverse sensor platform technology.

  3. The role of cold work on the shock response of tantalum

    NASA Astrophysics Data System (ADS)

    Millett, J. C. F.; Whiteman, G.; Park, N. T.; Case, S.; Bourne, N. K.

    2013-06-01

    The effect of prior cold work on the shock response of tantalum has been investigated via plate impact. As-received and 50% cold-rolled material has been studied to determine the Hugoniot Elastic Limit (HEL), shear strength evolution behind the shock front, and spall strength. Results show that there is a significant drop in both HEL and shear strength due to cold-rolling, but as the thickness of the target (or time) increases, results converge between the two states. Results suggest that this is due to the cold-rolling process moving dislocations away from the surrounding interstitial solute atoms that collect there, thus reducing the initial stress to initiate yield. In other words, the main contribution of cold-rolling is to increase the population of mobile dislocations within the microstructure rather that just increase the dislocation density as a whole. In contrast, the spall strength in both states appears almost identical. It is suggested that the high Peierls stress prevents a large increase in dislocation density during rolling and hence reduces any post rolling strengthening that might be observed in the spallation response. Finally, we observe a significant change in spall response below a pulse width of 150 ns. We believe that this represents a change from a nucleation and growth of ductile voids type mechanism to one based on ductile fracture of atomic planes. The fact that at these low pulse durations, results appear to trend towards the theoretical strength of tantalum would lend support to this hypothesis.

  4. Rolling Process Modeling Report: Finite-Element Prediction of Roll Separating Force and Rolling Defects

    SciTech Connect

    Soulami, Ayoub; Lavender, Curt A.; Paxton, Dean M.; Burkes, Douglas

    2014-04-23

    Pacific Northwest National Laboratory (PNNL) has been investigating manufacturing processes for the uranium-10% molybdenum (U-10Mo) alloy plate-type fuel for the U.S. high-performance research reactors. This work supports the Convert Program of the U.S. Department of Energy’s National Nuclear Security Administration (DOE/NNSA) Global Threat Reduction Initiative. This report documents modeling results of PNNL’s efforts to perform finite-element simulations to predict roll separating forces and rolling defects. Simulations were performed using a finite-element model developed using the commercial code LS-Dyna. Simulations of the hot rolling of U-10Mo coupons encapsulated in low-carbon steel have been conducted following two different schedules. Model predictions of the roll-separation force and roll-pack thicknesses at different stages of the rolling process were compared with experimental measurements. This report discusses various attributes of the rolled coupons revealed by the model (e.g., dog-boning and thickness non-uniformity).

  5. Body roll in swimming: a review.

    PubMed

    Psycharakis, Stelios G; Sanders, Ross H

    2010-02-01

    In this article, we present a critical review of the swimming literature on body roll, for the purposes of summarizing and highlighting existing knowledge, identifying the gaps and limitations, and stimulating further research. The main research findings can be summarized as follows: swimmers roll their shoulders significantly more than their hips; swimmers increase hip roll but maintain shoulder roll when fatigued; faster swimmers roll their shoulders less than slower swimmers during a 200-m swim; roll asymmetries, temporal differences in shoulder roll and hip roll, and shoulder roll side dominance exist in front crawl swimming, but there is no evidence to suggest that they affect swimming performance; and buoyancy contributes strongly to generating body roll in front crawl swimming. Based on and stimulated by current knowledge, future research should focus on the following areas: calculation of body roll for female swimmers and for backstroke swimming; differences in body roll between breathing and non-breathing cycles; causes of body roll asymmetries and their relation to motor laterality; body roll analysis across a wide range of velocities and swimming distances; exploration of the association between body roll and the magnitude and direction of propulsive/resistive forces developed during the stroke cycle; and the influence of kicking actions on the generation of body roll.

  6. Effect of milling temperature and post-milling cooling procedures on rice milling quality appraisals

    Technology Transfer Automated Retrieval System (TEKTRAN)

    The objective of this research was to study the effects of different milling conditions and post-milling handling procedures on appraised milling quality of rough rice. Samples of medium grain rough rice (M202) with moisture content (MC) of 11.5±0.2% were used for this study. To create different mil...

  7. Effect of Rolling on High-Cycle Fatigue and Fracture of an Al - Mg - Sc Alloy

    NASA Astrophysics Data System (ADS)

    Zhemchuzhnikova, D. A.; Petrov, A. P.; Eremeev, N. V.; Eremeev, V. V.; Kaibyshev, R. O.

    2016-07-01

    The tensile strength and fatigue properties of alloy 1575 of the Al - Mg - Sc system are studied after hot deformation (at 360°C) and subsequent cold rolling with different reduction ratios. The effect of the deformed structure on the properties and mechanisms of fracture of the alloy under cyclic tests is determined.

  8. Controlled rolling process for dual phase steels and application to rod, wire, sheet and other shapes

    DOEpatents

    Thomas, G.; Ahn, J.H.; Kim, N.J.

    1986-10-28

    An improved, energy efficient, hot rolling method for direct production of cold formable dual-phase steel is provided. The steel is heated to completely austenitize it and then continuously hot rolled and cooled down into the ferrite-austenite two phase region to a temperature which is just below the effective Ar[sub 3] temperature. The hot rolled steel is then rapidly quenched to provide an alloy containing strong, tough lath martensite (fibers) in a ductile soft ferrite matrix. The method is particularly useful for providing rods in which form the alloy is capable of being drawn into high strength wire or the like in a cold drawing operation without any intermediate annealing or patenting, and has excellent strength, ductility and fatigue characteristics. 3 figs.

  9. Controlled rolling process for dual phase steels and application to rod, wire, sheet and other shapes

    DOEpatents

    Thomas, Gareth; Ahn, Jae-Hwan; Kim, Nack-Joon

    1986-01-01

    An improved, energy efficient, hot rolling method for direct production of cold formable dual-phase steel is provided. The steel is heated to completely austenitize it and then continuously hot rolled and cooled down into the ferrite-austenite two phase region to a temperature which is just below the effective Ar.sub.3 temperature. The hot rolled steel is then rapidly quenched to provide an alloy containing strong, tough lath martensite (fibers) in a ductile soft ferrite matrix. The method is particularly useful for providing rods in which form the alloy is capable of being drawn into high strength wire or the like in a cold drawing operation without any intermediate annealing or patenting, and has excellent strength, ductility and fatigue characteristics.

  10. Evaluation of End Mill Coatings

    SciTech Connect

    L. J. Lazarus; R. L. Hester,

    2005-08-01

    Milling tests were run on families of High Speed Steel (HSS) end mills to determine their lives while machining 304 Stainless Steel. The end mills tested were made from M7, M42 and T15-CPM High Speed Steels. The end mills were also evaluated with no coatings as well as with Titanium Nitride (TiN) and Titanium Carbo-Nitride (TiCN) coatings to determine which combination of HSS and coating provided the highest increase in end mill life while increasing the cost of the tool the least. We found end mill made from M42 gave us the largest increase in tool life with the least increase in cost. The results of this study will be used by Cutting Tool Engineering in determining which end mill descriptions will be dropped from our tool catalog.

  11. COLD TRAPS

    DOEpatents

    Thompson, W.I.

    1958-09-30

    A cold trap is presented for removing a condensable component from a gas mixture by cooling. It consists of a shell, the exterior surface of which is chilled by a refrigerant, and conductive fins welded inside the shell to condense the gas, and distribute the condensate evenly throughout the length of the trap, so that the trap may function until it becomes completely filled with the condensed solid. The contents may then be removed as either a gas or as a liquid by heating the trap. This device has particuinr use as a means for removing uranium hexafluoride from the gaseous diffusion separation process during equipment breakdown and repair periods.

  12. On the development of a model predicting the recrystallization texture of aluminum using the Taylor model for rolling textures and the coincidence lattice site theory

    NASA Astrophysics Data System (ADS)

    T, Morimoto; F, Yoshida; A, Yanagida; J, Yanagimoto

    2015-04-01

    First, hardening model in f.c.c. metals was formulated with collinear interactions slips, Hirth slips and Lomer-Cottrell slips. Using the Taylor and the Sachs rolling texture prediction model, the residual dislocation densities of cold-rolled commercial pure aluminum were estimated. Then, coincidence site lattice grains were investigated from observed cold rolling texture. Finally, on the basis of oriented nucleation theory and coincidence site lattice theory, the recrystallization texture of commercial pure aluminum after low-temperature annealing was predicted.

  13. Cold Urticaria

    PubMed Central

    Wasserman, Stephen I.; Soter, Nicholas A.; Center, David M.; Austen, K. Frank

    1977-01-01

    Sera were obtained from the venous effluents of cold-challenged arms of patients with idiopathic cold urticaria without plasma or serum cryoproteins; these sera exhibited increased neutrophil chemotactic activity without alterations of the complement system. A two- to fourfold augmentation of the base-line neutrophil chemotactic activity of serum from the immersed extremity began within 1 min, peaked at 2 min, and returned to base-line levels within 15 min, whereas there was no change in the serum chemotactic activity in the control arm. The augmented chemotactic activity in the serum specimens from the challenged arm of each patient appeared in a high molecular-weight region, as assessed by the difference in activity recovered after Sephadex G-200 gel filtration of the paired lesional and control specimens. Sequential purification of this high molecular-weight activity by anion- and cation-exchange chromatography revealed a single peak of activity at both steps. The partially purified material continued to exhibit a high molecular weight, being excluded on Sepharose 4B, and had a neutral isoelectric point. The partially purified material showed a preferential chemotactic activity for neutrophilic polymorphonuclear leukocytes, required a gradient for expression of this function, and exhibited a capacity to deactivate this cell type. This active principle, termed high molecular-weight neutrophil chemotactic factor, exhibited a time-course of release that could be superimposed upon that of histamine and the low molecular-weight eosinophil chemotactic factor and may represent another mast cell-derived mediator. PMID:874083

  14. The MillSOT-A Spiral Orbit Tribometer on a Milling Machine

    NASA Technical Reports Server (NTRS)

    Pepper, Stephen V.

    2014-01-01

    A spiral orbit tribometer (SOT) intended to characterize friction and wear phenomena has been constructed on a milling machine. The instrument, essentially a retainerless thrust bearing with one ball and flat races, is exceedingly simple and inexpensive to construct. The capabilities of the tribometer to measure both the coefficient of friction and contact electrical resistance are demonstrated with clean specimens as well as with well known lubricants such as molybdenum disulphide and Krytox oil. Operation in a purged environment of inert gas is also demonstrated. The results with these lubricants are quite close to what is obtained by other methods. Suggestions for extending the capabilities of the tribometer are given. This arrangement may find use in university mechanical engineering laboratories to introduce and study rolling contact motion as well as for research in contact mechanics and tribology.

  15. Development of roll-to-roll hot embossing system with induction heater for micro fabrication.

    PubMed

    Yun, Dongwon; Son, Youngsu; Kyung, Jinho; Park, Heechang; Park, Chanhun; Lee, Sunghee; Kim, Byungin

    2012-01-01

    In this paper, a hot embossing heating roll with induction heater inside the roll is proposed. The induction heating coil is installed inside a roll that is used as a heating roll of a roll-to-roll (R2R) hot embossing apparatus. Using an inside installed heating coil gives the roll-to-roll hot embossing system a more even temperature distribution on the surface of the heating roll compared to that of previous systems, which used an electric wire for heating. This internal induction heating roll can keep the working environment much cleaner because there is no oil leakage compared to the oiled heating roll. This paper describes the principles and provides an analysis of this proposed system; some evaluation has also been performed for the system. A real R2R hot embossing heating roll system was fabricated and some experiments on micro-pattering have been performed. After that, evaluation has been performed on the results.

  16. Vibration in textile mills.

    PubMed

    Sorainen, E

    1988-12-01

    The vibration in nine halls of the six weaving mills was measured in 1978-80. The measurements were taken at regular intervals in the working area of the weavers, which was the wooden support attached to the machine or the floor of the textile mill. The accelerometer was mounted with screws onto the working area, and all vibration samples were analyzed immediately, in situ. The vibration of the floor was tangent to or exceeded slightly the "reduced comfort boundary" specified in International Standard ISO 2631/1 (1985) only in the areas where the floor was not against the ground. The greatest amount of vibration occurred on the supports which had been attached to the machines. On these supports the vibration in places exceeded the "fatigue-decreased proficiency boundary."

  17. 27. The AssortingRoom in the paper mill. After the paper ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    27. The Assorting-Room in the paper mill. After the paper has been calendered, the big rolls are put into a cutting-machine that cuts the continuous roll into sheets of the desired size. These are then examined, sheet by sheet, by the women shown in the picture. All perfect shoes are put into one pile and the imperfect ones are placed in another pile. The perfect sheets are then ready, after trimming, for the presses of the National Geographic. (p.241.) - Champion-International Paper Company, West bank of Spicket River at Canal Street, Lawrence, Essex County, MA

  18. Mills, Bernard Yarnton (1920-)

    NASA Astrophysics Data System (ADS)

    Murdin, P.

    2000-11-01

    Australian engineer and astronomer, born near Sydney, and worked with the Australian CSIR Division of Radiophysics. He measured the position of Cygnus A and identified a faint nebulosity as its origin, confirmed by a more accurate position by F. G. Smith and 200 in photographs by W BAADE and R MINKOWSKI showing Cygnus A as a peculiar galaxy. Mills built a cross-type radio interferometer at the...

  19. Ion Milling of Sapphire

    NASA Technical Reports Server (NTRS)

    Gregory, Don A.

    2002-01-01

    The ion figuring system at the Marshall Space Flight Center has been successfully used for at least three previous investigations into the ion milling of metals. The research was directed toward improving the surface quality of X-ray directing optics. These studies were performed on surfaces that were already hand polished to an excellent surface quality and were intended to remove the residual unwanted figure left by those techniques. The ion milling was typically carried out on test surfaces or mandrels that were several centimeters in width and length. The good thermal conductivity of the metal samples allowed the ion beam to be directed onto the sample for an indefinite period of time. This is not true of sapphire or most electrical insulators and problems have arisen in recent attempts to ion mill thin samples of sapphire. The failure and fracture of the material was likely due to thermal stresses and the relatively low thermal conductivity of sapphire (compared to most metals), These assumed stresses actually provided the key as to how they might be monitored. A thermal gradient in the sapphire sample will induce an effective index of refraction change and because of the shape constraint and the crystal structure and simple thermal expansion, this index change will be nonuniform across the sample. In all but simple cubic crystal structures, this leads to a spatially nonuniform optical retardance induced on any polarized optical beam traversing the sample, and it is this retardance that can be monitored using standard polarimetric procedures.

  20. 75 FR 64254 - Certain Hot-Rolled Flat-Rolled Carbon Quality Steel Products From Brazil; Final Results of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-10-19

    ... International Trade Administration Certain Hot-Rolled Flat-Rolled Carbon Quality Steel Products From Brazil... order on certain hot-rolled, flat-rolled carbon quality steel products (hot-rolled steel) from Brazil. See Certain Hot- Rolled Flat-Rolled Carbon Quality Steel Products From Brazil: Preliminary Results...

  1. Optimum rolling ratio for obtaining {001}<110> recrystallization texture in Ti-Nb-Al biomedical shape memory alloy.

    PubMed

    Inamura, T; Shimizu, R; Kim, H Y; Miyazaki, S; Hosoda, H

    2016-04-01

    The rolling rate (r) dependence of textures was investigated in the Ti-26Nb-3Al (mol%) alloy to reveal the conditions required to form the {001}<110> recrystallization texture, which is a desirable orientation for the β-titanium shape memory alloy. {001}<110> was the dominant cold-rolling texture when r=90% and it was transferred to the recrystallization texture without forming {112}<110>, which is detrimental for the isotropic mechanical properties of the rolled sheet. A further increase in r resulted in the formation of {112}<110> in both rolling and recrystallization textures. Therefore, r should be controlled to form only the {001}<110> rolling texture, because the {112}<110> texture can overwhelm the {001}<110> texture during recrystallization.

  2. 7 CFR 868.310 - Grades and grade requirements for the classes Long Grain Milled Rice, Medium Grain Milled Rice...

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... Grain Milled Rice, Medium Grain Milled Rice, Short Grain Milled Rice, and Mixed Milled Rice. (See also Â... Milled Rice Principles Governing Application of Standards § 868.310 Grades and grade requirements for the classes Long Grain Milled Rice, Medium Grain Milled Rice, Short Grain Milled Rice, and Mixed Milled...

  3. 7 CFR 868.310 - Grades and grade requirements for the classes Long Grain Milled Rice, Medium Grain Milled Rice...

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... Grain Milled Rice, Medium Grain Milled Rice, Short Grain Milled Rice, and Mixed Milled Rice. (See also Â... Milled Rice Principles Governing Application of Standards § 868.310 Grades and grade requirements for the classes Long Grain Milled Rice, Medium Grain Milled Rice, Short Grain Milled Rice, and Mixed Milled...

  4. 7 CFR 868.310 - Grades and grade requirements for the classes Long Grain Milled Rice, Medium Grain Milled Rice...

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... Grain Milled Rice, Medium Grain Milled Rice, Short Grain Milled Rice, and Mixed Milled Rice. (See also Â... Milled Rice Principles Governing Application of Standards § 868.310 Grades and grade requirements for the classes Long Grain Milled Rice, Medium Grain Milled Rice, Short Grain Milled Rice, and Mixed Milled...

  5. 7 CFR 868.310 - Grades and grade requirements for the classes Long Grain Milled Rice, Medium Grain Milled Rice...

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... Grain Milled Rice, Medium Grain Milled Rice, Short Grain Milled Rice, and Mixed Milled Rice. (See also Â... Milled Rice Principles Governing Application of Standards § 868.310 Grades and grade requirements for the classes Long Grain Milled Rice, Medium Grain Milled Rice, Short Grain Milled Rice, and Mixed Milled...

  6. 7 CFR 868.310 - Grades and grade requirements for the classes Long Grain Milled Rice, Medium Grain Milled Rice...

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... Grain Milled Rice, Medium Grain Milled Rice, Short Grain Milled Rice, and Mixed Milled Rice. (See also Â... Milled Rice Principles Governing Application of Standards § 868.310 Grades and grade requirements for the classes Long Grain Milled Rice, Medium Grain Milled Rice, Short Grain Milled Rice, and Mixed Milled...

  7. A novel ultra-low carbon grain oriented silicon steel produced by twin-roll strip casting

    NASA Astrophysics Data System (ADS)

    Wang, Yang; Zhang, Yuan-Xiang; Lu, Xiang; Fang, Feng; Xu, Yun-Bo; Cao, Guang-Ming; Li, Cheng-Gang; Misra, R. D. K.; Wang, Guo-Dong

    2016-12-01

    A novel ultra-low carbon grain oriented silicon steel was successfully produced by strip casting and two-stage cold rolling method. The microstructure, texture and precipitate evolution under different first cold rolling reduction were investigated. It was shown that the as-cast strip was mainly composed of equiaxed grains and characterized by very weak Goss texture ({110}<001>) and λ-fiber (<001>//ND). The coarse sulfides of size 100 nm were precipitated at grain boundaries during strip casting, while nitrides remained in solution in the as-cast strip and the fine AlN particles of size 20-50 nm, which were used as grain growth inhibitors, were formed in intermediate annealed sheet after first cold rolling. In addition, the suitable Goss nuclei for secondary recrystallization were also formed during intermediate annealing, which is totally different from the conventional process that the Goss nuclei originated in the subsurface layer of the hot rolled sheet. Furthermore, the number of AlN inhibitors and the intensity of desirable Goss texture increased with increasing first cold rolling reduction. After secondary recrystallization annealing, very large grains of size 10-40 mm were formed and the final magnetic induction, B8, was as high as 1.9 T.

  8. Discrete element method based scale-up model for material synthesis using ball milling

    NASA Astrophysics Data System (ADS)

    Santhanam, Priya Radhi

    Mechanical milling is a widely used technique for powder processing in various areas. In this work, a scale-up model for describing this ball milling process is developed. The thesis is a combination of experimental and modeling efforts. Initially, Discrete Element Model (DEM) is used to describe energy transfer from milling tools to the milled powder for shaker, planetary, and attritor mills. The rolling and static friction coefficients are determined experimentally. Computations predict a quasisteady rate of energy dissipation, E d, for each experimental configuration. It is proposed that the milling dose defined as a product of Ed and milling time, t, divided by the mass of milled powder, mp characterizes the milling progress independently of the milling device or milling conditions used. Once the milling dose is determined for one experimental configuration, it can be used to predict the milling time required to prepare the same material in any milling configuration, for which Ed is calculated. The concept is validated experimentally for DEM describing planetary and shaker mills. For attritor, the predicted Ed includes substantial contribution from milling tool interaction events with abnormally high forces (>103 N). The energy in such events is likely dissipated to heat or plastically deform milling tools rather than refine material. Indeed, DEM predictions for the attritor correlate with experiments when such events are ignored in the analysis. With an objective of obtaining real-time indicators of milling progress, power, torque, and rotation speed of the impeller of an attritor mill are measured during preparation of metal matrix composite powders in the subsequent portion of this thesis. Two material systems are selected and comparisons made between in-situ parameters and experimental milling progress indicators. It is established that real-time measurements can certainly be used to describe milling progress. However, they need to be interpreted carefully

  9. Using multi-layered roll bonding and reaction annealing to process gamma-titanium aluminide sheet material

    NASA Astrophysics Data System (ADS)

    Chaudhari, Gajanan Prabhakar

    The process of roll bonding and reaction annealing was used to process gamma-titanium aluminide sheets with a nearly fully lamellar microstructure. Cold roll bonding was employed to bond elemental Al and Ti foils. The bonded sheets were annealed at 600 °C to convert all of the Al into TiAl3. The effect of rolling strain on the reaction kinetics was studied. Accumulative roll bonding was also employed to study the effect of increased rolling strain on the microstructures resulting after annealing. After the first annealing stage, a cold rolling step resulted in a denser microstructure. A second annealing treatment at 1300 °C for 6 h resulted in a microstructure consisting of two phases, gamma and alpha2, along with Kirkendall porosity. Further densification of the sheets was carried out using hot rolling. A final heat treatment at 1400 °C for 0.3 h resulted in nearly fully lamellar microstructure. The porosity evolution was evaluated at different stages of processing. The mechanical properties of the processed sheet were determined and compared with the data available in the literature. The process of bi-metal multi-layer roll bonding was modeled using the equilibrium force balance method (slab method). The effect of anisotropy and strain hardening was included in the model. The effect of different variables such as total reduction, coefficient of friction, roll radius and initial foil thickness ratio, on the thickness fraction of metals in the bonded composite was investigated. The model enables the estimation of the final composition of the roll bonded composite. The results of the model were compared with the experimental results, and good agreement was observed.

  10. Cough & Cold Medicine Abuse

    MedlinePlus

    ... Loss Surgery? A Week of Healthy Breakfasts Shyness Cough & Cold Medicine Abuse KidsHealth > For Teens > Cough & Cold ... Someone Quit? Avoiding DXM Why Do People Use Cough and Cold Medicines to Get High? There's an ...

  11. 252. Mabry Mill. View of the mill and the NPS ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    252. Mabry Mill. View of the mill and the NPS dredged reflecting pond which illustrates how the parkway has manipulated the landscape to make it more picturesque. Looking north-northwest from interpretative trail. - Blue Ridge Parkway, Between Shenandoah National Park & Great Smoky Mountains, Asheville, Buncombe County, NC

  12. 1. 'Saltbox' mill worker house located in Dixie Mill village ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. 'Saltbox' mill worker house located in Dixie Mill village area of LaGrange at 613 Arthur St. The saltbox house form is unusual in the LaGrange area and perhaps indicates the influence of Northern investors. - 613 Arthur Street (House), 613 Arthur Street, La Grange, Troup County, GA

  13. 9. VIEW OF MILLING AND LATHE MACHINES, MILLING AND LATHE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    9. VIEW OF MILLING AND LATHE MACHINES, MILLING AND LATHE MACHINES WERE USED TO FORM COMPONENTS INTO THEIR FINAL SHAPE. IN THE FOUNDRY, ENRICHED URANIUM WAS CAST INTO SPHERICAL SHAPES OR INGOT FROM WHICH WEAPONS COMPONENTS WERE FABRICATED. (4/4/66) - Rocky Flats Plant, General Manufacturing, Support, Records-Central Computing, Southern portion of Plant, Golden, Jefferson County, CO

  14. Roll-to-Roll Nanoimprint Lithography Simulations for Flexible Substrates

    NASA Astrophysics Data System (ADS)

    Spann, Andrew; Jain, Akhilesh; Bonnecaze, Roger

    2015-11-01

    UV roll-to-roll nanoimprint lithography enables the patterning of features onto a flexible substrate for bendable electronics in a continuous process. One of the most important design goals in this process is to make the residual layer thickness of the photoresist in unpatterned regions as thin and uniform as possible. Another important goal is to minimize the imprint time to maximize throughput. We develop a multi-scale model to simulate the spreading of photoresist drops as the template is pressed against the substrate. We include the effect of capillary pressure on the bending of the substrate and show how this distorts uniformity in the residual thickness layer. Our simulation code is parallelized and can simulate the flow and merging of thousands of drops. We investigate the effect of substrate tension and the initial arrangement of drops on the residual layer thickness and imprint time. We find that for a given volume of photoresist, distributing that volume to more drops initially decreases the imprint time. We conclude with recommendations for scale-up and optimal operations of roll-to-roll nanoimprint lithography systems. The authors acknowledge the Texas Advanced Computing Center at The University of Texas at Austin for providing high performance computing resources.

  15. Cold confusion

    SciTech Connect

    Chapline, G.

    1989-07-01

    On March 23 two chemists, Martin Fleischmann and Stanley Pons startled the world with a press conference at the University of Utah where they announced that they had achieved nuclear fusion at room temperatures. As evidence they cited the production of ''excess'' amounts of heat in an electrochemical apparatus and observation of neutron production. While the production of heat in a chemical apparatus is not in itself unusual the observation of neutrons is certainly extraordinary. As it turned out, though, careful measurements of the neutron production in electrochemical apparatus similar to that used by Fleischmann and Pons carried out at dozens of other laboratories has shown that the neutron production fails by many orders of magnitude to support the assertion by Fleischmann and Pons that their discovery represents a new and cheap source of fusion power. In particular, independent measurements of the neutron production rate suggest that the actual rate of fusion energy production probably does not exceed 1 trillionth of a watt. This paper discusses the feasibility that cold fusion is actually being achieved. 7 refs.

  16. Microstructure Engineering in Hot Strip Mills, Part 1 of 2: Integrated mathematical Model

    SciTech Connect

    J.K. Brimacombe; I.V. Samaraseker; E.B. Hawbolt; T.R. Meadowcroft; M. Militzer; W.J. Pool; D.Q. Jin

    1998-09-30

    This report describes the work of developing an integrated model used to predict the thermal history, deformation, roll forces, microstructural evaluation and mechanical properties of steel strip in a hot-strip mill. This achievement results from a join research effort that is part of the American Iron and Steel Institute's (AISI) Advanced Process Control Program, a collaboration between the U.S. DOE and fifteen North American steel makers.

  17. Climate Ready Estuaries Rolling Easements Primer

    EPA Pesticide Factsheets

    Rolling easements enable wetlands and beaches to migrate inland and allow society to avoid the costs and hazards of protecting low lands from rising sea levels. This document provides a primer on more than a dozen rolling easement approaches.

  18. Synthesis of Nano-Size AlN Powders by Carbothermal Reduction from Plasma-Assisted Ball Milling Precursor

    NASA Astrophysics Data System (ADS)

    Liu, Zhijie; Wang, Wenchun; Yang, Dezheng; Wang, Sen; Dai, Leyang

    2016-07-01

    Nano-size aluminum nitride (AlN) powders have been successfully synthesized with a high efficiency method through annealing from milling assisted by discharge plasma (p-milling) alumina (Al2O3) precursors. The characterization of the p-milling Al2O3 powders and the synthesized AlN are investigated. Compared to conventional ball milling (c-milling), it can be found that the precursors by p-milling have a finer grain size with a higher specific surface area, which lead to a faster reaction efficiency and higher conversion to AlN at lower temperatures. The activation energy of p-milling Al2O3 is found to be 371.5 kJ/mol, a value that is much less than the reported value of the unmilled and the conventional milled Al2O3. Meanwhile, the synthesized AlN powders have unique features, such as an irregular lamp-like morphology with uniform particle distribution and fine average particle size. The results are attributed to the unique synergistic effect of p-milling, which is the effect of deformation, fracture, and cold welding of Al2O3 powders resulting from ball milling, that will be enhanced due to the introduction of discharge plasma. supported by National Natural Science Foundation of China (No. 51177008)

  19. Cold energy

    SciTech Connect

    Wallace, John P.

    2015-12-04

    Deviations in Q for resonant superconducting radio frequency niobium accelerator cavities are generally correlated with resistivity loss mechanisms. Field dependent Qs are not well modeled by these classical loss mechanisms, but rather can represent a form of precision cavity surface thermometry. When the field dependent Q variation shows improvement with increasing B field level the classical treatment of this problem is inadequate. To justify this behavior hydrogen as a ubiquitous impurity in niobium, which creates measurable property changes, even at very low concentrations is typically considered the cause of such anomalous behavior. This maybe the case in some instances, but more importantly any system operating with a highly coherent field with a significant time dependent magnetic component at near 2° K will have the ability to organize the remaining free spins within the London penetration depth to form a coupled energy reservoir in the form of low mass spin waves. The niobium resonant cavities are composed of a single isotope with a large nuclear spin. When the other loss mechanisms are stripped away this may be the gain medium activated by the low level residual magnetic fields. It was found that one resonant cavity heat treatment produced optimum surface properties and then functioned as a MASER extracting energy from the 2° K thermal bath while cooling the cavity walls. The cavity operating in this mode is a simulator of what can take place in the wider but not colder universe using the cosmic microwave background (CMB) as a thermal source. The low mass, long lifetimes, and the scale of the magnetic spin waves on the weakly magnetized interstellar medium allows energy to be stored that is many orders of magnitude colder than the cosmic microwave background. A linear accelerator cavity becomes a tool to explore the properties of the long wave length magnetic spin waves that populate this cold low energy regime.

  20. Rolling Tachyon in Nonlocal Cosmology

    SciTech Connect

    Joukovskaya, L.

    2007-11-20

    Nonlocal cosmological models derived from String Field Theory are considered. A new method for constructing rolling tachyon solutions in the FRW metric in two field configuration is proposed and solutions of the Friedman equations with nonlocal operator are presented. The cosmological properties of these solutions are discussed.

  1. Production of chromium base alloys by ball milling in hydrogen iodide

    NASA Technical Reports Server (NTRS)

    Arias, A.

    1975-01-01

    The effects of processing variables on the tensile properties and ductile-to-brittle transition temperature (DBTT) of Cr + 4 vol% ThO2 alloys and of pure Cr produced by ball milling in hydrogen iodide were investigated. Hot rolled Cr + ThO2 was stronger than either hot pressed Cr + ThO2 or pure Cr at temperatures up to 1540 C. Hot pressed Cr + ThO2 had a DBTT of 500 C as compared with -8 to 24 C for the hot rolled Cr + ThO2 and with 140 C for pure Cr. It is postulated that the dispersoid in the hot rolled alloys lowers the DBTT by inhibiting recovery and recrystallization of the strained structure.

  2. Cold remedies (image)

    MedlinePlus

    Sore throat, cough, stuffy nose, sneezing, runny nose, fever, chills, and muscle aches are all symptoms associated with the common cold. Over-the-counter medicines for a cold only alleviate cold symptoms but do not shorten the duration of a cold. As always, ...

  3. The Discovery of Rolling Circle Amplification and Rolling Circle Transcription.

    PubMed

    Mohsen, Michael G; Kool, Eric T

    2016-11-15

    Nucleic acid amplification is a hugely important technology for biology and medicine. While the polymerase chain reaction (PCR) has been highly useful and effective, its reliance on heating and cooling cycles places some constraints on its utility. For example, the heating step of PCR can destroy biological molecules under investigation and heat/cool cycles are not applicable in living systems. Thus, isothermal approaches to DNA and RNA amplification are under widespread study. Perhaps the simplest of these are the rolling circle approaches, including rolling circle amplification (RCA) and rolling circle transcription (RCT). In this strategy, a very small circular oligonucleotide (e.g., 25-100 nucleotides in length) acts as a template for a DNA or an RNA polymerase, producing long repeating product strands that serve as amplified copies of the circle sequence. Here we describe the early developments and studies involving circular oligonucleotides that ultimately led to the burgeoning rolling circle technologies currently under development. This Account starts with our studies on the design of circular oligonucleotides as novel DNA- and RNA-binding motifs. We describe how we developed chemical and biochemical strategies for synthesis of well-defined circular oligonucleotides having defined sequence and open (unpaired) structure, and we outline the unusual ways in which circular DNAs can interact with other nucleic acids. We proceed next to the discovery of DNA and RNA polymerase activity on these very small cyclic DNAs. DNA polymerase "rolling circle" activities were discovered concurrently in our laboratory and that of Andrew Fire. We describe the surprising efficiency of this process even on shockingly small circular DNAs, producing repeating DNAs thousands of nucleotides in length. RNA polymerase activity on circular oligonucleotides was first documented in our group in 1995; especially surprising in this case was the finding that the process occurs efficiently

  4. 76 FR 34101 - Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-06-10

    ... COMMISSION Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia Determinations... U.S.C. 1675(c)), that termination of the suspension agreement on hot- rolled flat-rolled carbon... determines that revocation of the countervailing duty order on hot-rolled flat-rolled carbon-quality...

  5. 75 FR 16504 - Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-04-01

    ... COMMISSION Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia AGENCY: United... countervailing duty order on certain hot-rolled flat-rolled carbon-quality steel products (``hot-rolled steel'') from Brazil, the antidumping duty orders on hot-rolled steel from Brazil and Japan, and the...

  6. 76 FR 22868 - Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil: Final Results of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-04-25

    ... International Trade Administration Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil... certain hot-rolled flat-rolled carbon- quality steel products (HRS) from Brazil for the period January 1...: Background Since the issuance of Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From...

  7. 75 FR 42782 - Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-07-22

    ... COMMISSION Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia AGENCY: United...-year reviews concerning the countervailing duty order on certain hot-rolled flat-rolled carbon-quality steel products (``hot-rolled steel'') from Brazil, the antidumping duty orders on hot-rolled steel...

  8. 75 FR 62566 - Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-10-12

    ... COMMISSION Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia AGENCY: United... countervailing duty order on hot-rolled flat-rolled carbon-quality steel products (``hot-rolled steel'') from Brazil, the antidumping duty orders on hot-rolled steel from Brazil and Japan, and the...

  9. 75 FR 47263 - Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From the Russian Federation; Final...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-08-05

    ... International Trade Administration Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From the Russian... expedited sunset review of the antidumping duty suspended investigation on certain hot-rolled flat-rolled... antidumping duty investigation of certain hot-rolled flat- rolled carbon-quality steel products...

  10. 75 FR 65453 - Certain Hot-Rolled Flat-Rolled Carbon Quality Steel Flat Products From Brazil: Notice of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-10-25

    ... International Trade Administration Certain Hot-Rolled Flat-Rolled Carbon Quality Steel Flat Products From Brazil... duty order on certain hot-rolled flat-rolled carbon quality steel flat products (hot-rolled steel) from Brazil. The review covers four producers/exporters of hot-rolled steel from Brazil, all...

  11. A rolling 3-UPU parallel mechanism

    NASA Astrophysics Data System (ADS)

    Miao, Zhihuai; Yao, Yan'an; Kong, Xianwen

    2013-12-01

    A novel rolling mechanism is proposed based on a 3-UPU parallel mechanism in this paper. The rolling mechanism is composed of two platforms connected by three UPU (universal-prismatic-universal) serial-chain type limbs. The degree-of-freedom of the mechanism is analyzed using screw theory. Gait analysis and stability analysis are presented in detail. Four rolling modes of the mechanism are discussed and simulated. The feasibility of the rolling mechanism is verified by means of a physical prototype. Finally, its terrain adaptability is enhanced through planning the rolling gaits.

  12. Experimental Comparison of Face-Milled and Face-Hobbed Spiral Bevel Gears

    NASA Technical Reports Server (NTRS)

    Handschuh, Robert F.; Nanlawala, Michael; Hawkins, John M.; Mahan, Danny

    2001-01-01

    An experimental comparison of face-milled and face-hobbed spiral bevel gears was accomplished. The two differently manufactured spiral bevel gear types were tested in a closed-loop facility at NASA Glenn Research Center. Strain, vibration, and noise testing were completed at various levels of rotational speed and load. Tests were conducted from static (slow-roll) to 12600 rpm and up to 269 N-m (2380 in.-lb) pinion speed and load conditions. The tests indicated that the maximum stress recorded at the root locations had nearly the same values, however the stress distribution was different from the toe to the heel. Also, the alternating stress measured was higher for the face-milled pinion than that attained for the face-hobbed pinion (larger minimum stress). The noise and vibration results indicated that the levels measured for the face-hobbed components were less than those attained for the face-milled gears tested.

  13. Towards roll-to-roll manufacturing of polymer photonic devices

    NASA Astrophysics Data System (ADS)

    Subbaraman, Harish; Lin, Xiaohui; Ling, Tao; Guo, L. Jay; Chen, Ray T.

    2014-03-01

    Traditionally, polymer photonic devices are fabricated using clean-room processes such as photolithography, e-beam lithography, reactive ion etching (RIE) and lift-off methods etc, which leads to long fabrication time, low throughput and high cost. We have utilized a novel process for fabricating polymer photonic devices using a combination of imprinting and ink jet printing methods, which provides high throughput on a variety of rigid and flexible substrates with low cost. We discuss the manufacturing challenges that need to be overcome in order to realize true implementation of roll-to-roll manufacturing of flexible polymer photonic systems. Several metrology and instrumentation challenges involved such as availability of particulate-free high quality substrate, development and implementation of high-speed in-line and off-line inspection and diagnostic tools with adaptive control for patterned and unpatterned material films, development of reliable hardware, etc need to be addressed and overcome in order to realize a successful manufacturing process. Due to extreme resolution requirements compared to print media, the burden of software and hardware tools on the throughput also needs to be carefully determined. Moreover, the effect of web wander and variations in web speed need to accurately be determined in the design of the system hardware and software. In this paper, we show the realization of solutions for few challenges, and utilizing these solutions for developing a high-rate R2R dual stage ink-jet printer that can provide alignment accuracy of <10μm at a web speed of 5m/min. The development of a roll-to-roll manufacturing system for polymer photonic systems opens limitless possibilities for the deployment of high performance components in a variety of applications including communication, sensing, medicine, agriculture, energy, lighting etc.

  14. Rubber rolling over a sphere

    NASA Astrophysics Data System (ADS)

    Koiller, J.; Ehlers, K.

    2007-04-01

    “Rubber” coated bodies rolling over a surface satisfy a no-twist condition in addition to the no slip condition satisfied by “marble” coated bodies [1]. Rubber rolling has an interesting differential geometric appeal because the geodesic curvatures of the curves on the surfaces at corresponding points are equal. The associated distribution in the 5 dimensional configuration space has 2 3 5 growth (these distributions were first studied by Cartan; he showed that the maximal symmetries occurs for rubber rolling of spheres with 3:1 diameters ratio and materialize the exceptional group G 2). The 2 3 5 nonholonomic geometries are classified in a companion paper [2] via Cartan’s equivalence method [3]. Rubber rolling of a convex body over a sphere defines a generalized Chaplygin system [4 8] with SO(3) symmetry group, total space Q = SO(3) × S 2 and base S 2, that can be reduced to an almost Hamiltonian system in T* S 2 with a non-closed 2-form ωNH. In this paper we present some basic results on the sphere-sphere problem: a dynamically asymmetric but balanced sphere of radius b (unequal moments of inertia I j but with center of gravity at the geometric center), rubber rolling over another sphere of radius a. In this example ωNH is conformally symplectic [9]: the reduced system becomes Hamiltonian after a coordinate dependent change of time. In particular there is an invariant measure, whose density is the determinant of the reduced Legendre transform, to the power p = 1/2( b/a - 1). Using sphero-conical coordinates we verify the result by Borisov and Mamaev [10] that the system is integrable for p = -1/2 (ball over a plane). They have found another integrable case [11] corresponding to p = -3/2 (rolling ball with twice the radius of a fixed internal ball). Strikingly, a different set of sphero-conical coordinates separates the Hamiltonian in this case. No other integrable cases with different I j are known.

  15. Lipid and protein oxidation of chicken breast rolls as affected by dietary oxidation levels and packaging.

    PubMed

    Xiao, Shan; Zhang, Wan Gang; Lee, Eun Joo; Ma, Chang Wei; Ahn, Dong U

    2011-05-01

    The objective of this study was to determine the effects of dietary treatment and packaging on the oxidative stability of breast rolls. A total of 120 4-wk-old broiler chickens were randomly assigned to control, oxidized diet (5% oxidized oil, PV = 100), or antioxidants-added diet (500 IU vitamin E + 200 ppm BHA) and fed for 2 wk. Breast muscles were separated from the carcasses and breast rolls were prepared. The rolls were cooked in a smoke house (85 °C) to an internal temperature of 74 °C, cooled, sliced to 2-cm thick pieces, individually packaged in oxygen permeable bags or vacuum-packaged in oxygen impermeable bags, and stored in a 4 °C cold room for 7 d. Lipid, protein oxidation and volatiles were determined at 1, 4, and 7 d of storage. Dietary supplementation of antioxidants significantly reduced lipid oxidation (TBARS) and protein oxidation (carbonyls) in breast rolls, and the effect of dietary antioxidants on lipid oxidation was more pronounced than protein oxidation. Chicken breast rolls from antioxidants treatment group produced significantly lower amounts of hexanal and pentanal than those from control and oxidized oil treatments (P < 0.05). However, dietary oxidized oil did not increase lipid and protein oxidation in breast rolls. Vacuum-packaging significantly delayed the onset of lipid oxidation and protein oxidation in chicken rolls during 7-day refrigerated storage (P < 0.05). Therefore, it is suggested that appropriate use of dietary supplementation of antioxidants in combination with packaging could minimize lipid oxidation in chicken breast rolls.

  16. Determining energy costs for milling solid matter

    NASA Astrophysics Data System (ADS)

    Guangbin, Yu., Dr.; Kuznetsova, M. M.; Marakhovskii, M. B.; Aleksina, A. A.

    2015-05-01

    The article provides findings of analytical research into the process of milling friable matter in a ball mill. We have received an expression to determine energy cost of milling with the account of the method of milling and the characteristics of the material to be ground.

  17. LANL Experience Rolling Zr-Clad LEU-10Mo Foils for AFIP-7

    SciTech Connect

    Hammon, Duncan L.; Clarke, Kester D.; Alexander, David J.; Kennedy, Patrick K.; Edwards, Randall L.; Duffield, Andrew N.; Dombrowski, David E.

    2015-05-29

    The cleaning, canning, rolling and final trimming of Low Enriched Uranium-10 wt. pct. Molybdenum (LEU-10Mo) foils for ATR (Advanced Test Reactor) fuel plates to be used in the AFIP-7 (ATR Full Size Plate In Center Flux Trap Position) experiments are summarized. Six Zr-clad foils were produced from two LEU-10Mo castings supplied to Los Alamos National Laboratory (LANL) by Y-12 National Security Complex. Details of cleaning and canning procedures are provided. Hot- and cold-rolling results are presented, including rolling schedules, images of foils in-process, metallography and local compositions of regions of interest, and details of final foil dimensions and process yield. This report was compiled from the slides for the presentation of the same name given by Duncan Hammon on May 12, 2011 at the AFIP-7 Lessons Learned meeting in Salt Lake City, UT, with Los Alamos National Laboratory document number LA-UR 11-02898.

  18. Rolling-Friction Robotic Gripper

    NASA Technical Reports Server (NTRS)

    Vranish, John M.

    1992-01-01

    Robotic gripper using rolling-friction fingers closes in on object with interface designed to mate with rollers somewhat misaligned initially, aligns object with respect to itself, then holds object securely in uniquely determined position and orientation. Operation of gripper causes minimal wear and burring of gripper and object. Exerts minimal friction forces on object when grasping and releasing. Releases object easily and reliably even when side forces and torques are between itself and object.

  19. Roll formed pan solar module

    SciTech Connect

    Jester, T.L.; Bottenberg, W.R.; Gay, C.F.; Yerkes, J.W.

    1984-02-21

    A solar module comprising a solar cell string laminated between layers of pottant material and a transparent superstrate and a steel substrate. The steel substrate is roll formed to provide stiffening flanges on its edges while simultaneously forming a pan-shaped structure to hold other portions of the laminate in position during the laminating process. An improved terminal provides high voltage protection and improved mechanical strength. A conduit element provides protected raceways for external wires connected to module terminals.

  20. Rolling Contact Fatigue of Ceramics

    SciTech Connect

    Wereszczak, Andrew A; Wang, W.; Wang, Y.; Hadfield, M.; Kanematsu, W.; Kirkland, Timothy Philip; Jadaan, Osama M.

    2006-09-01

    High hardness, low coefficient of thermal expansion and high temperature capability are properties also suited to rolling element materials. Silicon nitride (Si{sub 3}N{sub 4}) has been found to have a good combination of properties suitable for these applications. However, much is still not known about rolling contact fatigue (RCF) behavior, which is fundamental information to assess the lifetime of the material. Additionally, there are several test techniques that are employed internationally whose measured RCF performances are often irreconcilable. Due to the lack of such information, some concern for the reliability of ceramic bearings still remains. This report surveys a variety of topics pertaining to RCF. Surface defects (cracks) in Si{sub 3}N{sub 4} and their propagation during RCF are discussed. Five methods to measure RCF are then briefly overviewed. Spalling, delamination, and rolling contact wear are discussed. Lastly, methods to destructively (e.g., C-sphere flexure strength testing) and non-destructively identify potential RCF-limiting flaws in Si{sub 3}N{sub 4} balls are described.

  1. Development of TRIP-Aided Lean Duplex Stainless Steel by Twin-Roll Strip Casting and Its Deformation Mechanism

    NASA Astrophysics Data System (ADS)

    Zhao, Yan; Zhang, Weina; Liu, Xin; Liu, Zhenyu; Wang, Guodong

    2016-12-01

    In the present work, twin-roll strip casting was carried out to fabricate thin strip of a Mn-N alloyed lean duplex stainless steel with the composition of Fe-19Cr-6Mn-0.4N, in which internal pore defects had been effectively avoided as compared to conventional cast ingots. The solidification structure observed by optical microscope indicated that fine Widmannstatten structure and coarse-equiaxed crystals had been formed in the surface and center, respectively, with no columnar crystal structures through the surface to center of the cast strip. By applying hot rolling and cold rolling, thin sheets with the thickness of 0.5 mm were fabricated from the cast strips, and no edge cracks were formed during the rolling processes. With an annealing treatment at 1323 K (1050 °C) for 5 minutes after cold rolling, the volume fractions of ferrite and austenite were measured to be approximately equal, and the distribution of alloying elements in the strip was further homogenized. The cold-rolled and annealed sheet exhibited an excellent combination of strength and ductility, with the ultimate tensile strength and elongation having been measured to be 1000 MPa and 65 pct, respectively. The microstructural evolution during deformation was investigated by XRD, EBSD, and TEM, indicating that ferrite and austenite had different deformation mechanisms. The deformation of ferrite phase was dominated by dislocation slipping, and the deformation of austenite phase was mainly controlled by martensitic transformation in the sequence of γ→ ɛ-martensite→ α'-martensite, leading to the improvement of strength and plasticity by the so-called transformation-induced plasticity (TRIP) effect. By contrast, lean duplex stainless steels of Fe-21Cr-6Mn-0.5N and Fe-23Cr-7Mn-0.6N fabricated by twin-roll strip casting did not show TRIP effects and exhibited lower strength and elongation as compared to Fe-19Cr-6Mn-0.4N.

  2. A Semianalytic Model of Leukocyte Rolling

    PubMed Central

    Krasik, Ellen F.; Hammer, Daniel A.

    2004-01-01

    Rolling allows leukocytes to maintain adhesion to vascular endothelium and to molecularly coated surfaces in flow chambers. Using insights from adhesive dynamics, a computational method for simulating leukocyte rolling and firm adhesion, we have developed a semianalytic model for the steady-state rolling of a leukocyte. After formation in a force-free region of the contact zone, receptor-ligand bonds are transported into the trailing edge of the contact zone. Rolling velocity results from a balance of the convective flux of bonds and the rate of dissociation at the back edge of the contact zone. We compare the model's results to that of adhesive dynamics and to experimental data on the rolling of leukocytes, with good agreement. We calculate the dependence of rolling velocity on shear rate, intrinsic forward and reverse reaction rates, bond stiffness, and reactive compliance, and use the model to calculate a state diagram relating molecular parameters and the dynamic state of adhesion. A dimensionless form of the analytic model permits exploration of the parameters that control rolling. The chemical affinity of a receptor-ligand pair does not uniquely determine rolling velocity. We elucidate a fundamental relationship between off-rate, ligand density, and reactive compliance at the transition between firm and rolling adhesion. The model provides a rapid method for screening system parameters for the potential to mediate rolling. PMID:15315955

  3. Brookside Mills, Knox County, TN

    EPA Pesticide Factsheets

    Brookside Mills, located in Knox County, TN, was a textile mill that was founded in 1885 and at its peak employed over 1,000 people. Its former uses included fabric weaving, dying, and sewing operations. It was at some point a department store, and during a portion of its history, coal was used as an energy source. Weaving operations continued in some form at the Brookside factory until 1969. In 1996 the buildings were demolished.

  4. Byssinosis among jute mill workers.

    PubMed

    Chattopadhyay, Bhaskar P; Saiyed, Habibullah N; Mukherjee, Ashit K

    2003-07-01

    Although byssinosis in jute mill workers remains controversial, studies in a few jute mills in West-Bengal, India, revealed typical byssinotic syndrome associated with acute changes in FEV1 on the first working day after rest. The present study on 148 jute mill workers is reported to confirm the occurrence of byssinosis in jute mill workers. Work related respiratory symptoms; acute and chronic pulmonary function changes among exposed workers were studied on the basis of standard questionnaire and spirometric method along with dust level, particle mass size distributions and gram-negative bacterial endotoxins. The pulmonary function test (PFT) changes were defined as per the recommendation of World Health Organization and of Bouhys et al. Total dust in jute mill air were monitored by high volume sampling, technique (Staplex, USA), Andersen cascade impactor was used for particle size distribution and personal exposure level was determined by personal sampler (Casella, London). Endotoxin in airborne jute dust was analysed by Lymulus Amebocyte Lysate (LAL) "Gel Clot" technique. Batching is the dustiest process in the mill. Size distribution showed that about 70-80% dust in diameter of < 10 microm, 40-50%, < 5 microm and 10-20%, < 2 microm. Mean endotoxin levels found in hatching, spinning and weaving, and beaming were 2.319 microg/m3, 0.956 microg/ m3, 0.041 microg/m3 respectively and are comparable to the values obtained up to date in Indian cotton mills. Respiratory morbidity study reported typical byssinotic symptoms along with acute post shift FEV1 changes (31.8%) and chronic changes in FEV1 (43.2%) among exposed workers. The group with higher exposure showed significantly lower FVC, FEV1, PEFR and FEF25-75% values. The study confirmed the findings of the earlier studies and clearly indicated that the Indian jute mill workers are also suffering from byssinosis as observed in cotton, flask and hemp workers.

  5. Chalk Line Mill, Anniston, AL

    EPA Pesticide Factsheets

    The Chalk Line Mill property was the site of a textile mill which operated from 1887 until 1994. Demolition activities in 2004 removed most of the structures on-site, but also left large, unsightly piles of debris scattered across this 14-acre property. The City applied for and received a $200,000 Brownfields cleanup grant in 2007 to address contamination on the property and the Appalachian Regional Commission provided an additional $150,000 in funding.

  6. Cold Stress and the Cold Pressor Test

    ERIC Educational Resources Information Center

    Silverthorn, Dee U.; Michael, Joel

    2013-01-01

    Temperature and other environmental stressors are known to affect blood pressure and heart rate. In this activity, students perform the cold pressor test, demonstrating increased blood pressure during a 1- to 2-min immersion of one hand in ice water. The cold pressor test is used clinically to evaluate autonomic and left ventricular function. This…

  7. 7. VIEW TO EAST, MILL WAREHOUSE, DRYERS, GRINDING/ROD MILL, AND ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    7. VIEW TO EAST, MILL WAREHOUSE, DRYERS, GRINDING/ROD MILL, AND MECHANIC SHED. - Vanadium Corporation of America (VCA) Naturita Mill, 3 miles Northwest of Naturita, between Highway 141 & San Miguel River, Naturita, Montrose County, CO

  8. 8. VIEW OF THE MILL (FEATURE B27) AND MILL TAILINGS, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    8. VIEW OF THE MILL (FEATURE B-27) AND MILL TAILINGS, FACING EAST. PHOTO TAKEN FROM TOP OF THE TAILINGS. - Nevada Lucky Tiger Mill & Mine, East slope of Buckskin Mountain, Paradise Valley, Humboldt County, NV

  9. User's guide: Cold-mix recycling of asphalt concrete pavements. Final report

    SciTech Connect

    Shoenberger, J.E.

    1992-09-01

    This guide provides the technical information required to implement the application of cold-mix recycling of asphalt concrete pavements. Included are details on areas on application, benefits/advantages, limitations/disadvantages, and costs associated with this technology. Information is provided on two demonstration sites at Fort Gillem, Georgia, and Fort Leavenworth, Kansas. Also provided is information concerning funding, procurement, maintenance, and performance monitoring. A fact sheet on recycling, contract specification example, and references are provided in the appendixes.... Asphalt pavement recycling, Emulsified asphalt cement, Cold milling, In-place cold-mix asphalt recycling, Cold-mix asphalt recycling, Recycling of asphalt.

  10. Effect of controlled cooling on the formability of TS 590 MPa grade hot-rolled high strength steels

    NASA Astrophysics Data System (ADS)

    Cho, Yeol-Rae; Chung, Jin-Hwan; Ku, Hwang-Hoe; Kim, In-Bae

    1999-12-01

    The effect of cooling on the mechanical properties of hot-rolled high strength steels was investigated in order to improve the stretch-flangeability of conventional TS 590 MPa grade for the automotive parts through laboratory simulation and mill-scale production. The low temperature coiling method using a 3-step controlled cooling pattern after hot rolling was very effective for producing Nb-bearing high strength steel with high stretch- flangeability. It was suggested that the suppressed precipitation of grain boundary cementites and the decreased hardness difference between the ferrite matrix and bainite phases cause the excellent stretch-flangeability of ferrite-bainite duplex microstructure steel. Therefore, the formation and propagation of microcracks were suppressed relative to conventional HSLA steel with the ferrite and pearlite microstructure. In addition, the elongation improved compared with that of hot-rolled steel sheets using the conventional early cooling pattern because the volume fraction of polygonal ferrite increased.

  11. Cold and Cough Medicines

    MedlinePlus

    ... What can you do for your cold or cough symptoms? Besides drinking lots of fluids and getting ... medicines. There are lots of different cold and cough medicines, and they do different things. Nasal decongestants - ...

  12. Cold medicines and children

    MedlinePlus

    ... aspx . Accessed July 26, 2016. Cherry JD. The common cold. In: Cherry JD, Harrison GJ, Kaplan SL, Steinbach ... 2014:chap 7. Miller EK, Williams JV. The common cold. In: Kliegman RM, Stanton BF, St. Geme JW, ...

  13. Skin Reactions to Cold

    PubMed Central

    Talpash, Orest

    1976-01-01

    Although skin reactions to cold are seen surprisingly infrequently in Canada, it is important to manage them correctly when they do occur. Frostbite, cold urticarias, Raynaud's disease and phenomenon, and several miscellaneous changes are discussed. PMID:21308019

  14. Cold knife cone biopsy

    MedlinePlus

    ... biopsy; Pap smear - cone biopsy; HPV - cone biopsy; Human papilloma virus - cone biopsy; Cervix - cone biopsy; Colposcopy - cone biopsy Images Female reproductive anatomy Cold cone biopsy Cold cone removal References American ...

  15. SUBAQUEOUS DISPOSAL OF MILL TAILINGS

    SciTech Connect

    Neeraj K. Mendiratta; Roe-Hoan Yoon; Paul Richardson

    1999-09-03

    A study of mill tailings and sulfide minerals was carried out in order to understand their behavior under subaqueous conditions. A series of electrochemical experiments, namely, cyclic voltammetry, electrochemical impedance spectroscopy and galvanic coupling tests were carried out in artificial seawater and in pH 6.8 buffer solutions with chloride and ferric salts. Two mill tailings samples, one from the Kensington Mine, Alaska, and the other from the Holden Mine, Washington, were studied along with pyrite, galena, chalcopyrite and copper-activated sphalerite. SEM analysis of mill tailings revealed absence of sulfide minerals from the Kensington Mine mill tailings, whereas the Holden Mine mill tailings contained approximately 8% pyrite and 1% sphalerite. In order to conduct electrochemical tests, carbon matrix composite (CMC) electrodes of mill tailings, pyrite and galena were prepared and their feasibility was established by conducting a series of cyclic voltammetry tests. The cyclic voltammetry experiments carried out in artificial seawater and pH 6.8 buffer with chloride salts showed that chloride ions play an important role in the redox processes of sulfide minerals. For pyrite and galena, peaks were observed for the formation of chloride complexes, whereas pitting behavior was observed for the CMC electrodes of the Kensington Mine mill tailings. The electrochemical impedance spectroscopy conducted in artificial seawater provided with the Nyquist plots of pyrite and galena. The Nyquist plots of pyrite and galena exhibited an inert range of potential indicating a slower rate of leaching of sulfide minerals in marine environments. The galvanic coupling experiments were carried out to study the oxidation of sulfide minerals in the absence of oxygen. It was shown that in the absence of oxygen, ferric (Fe3+) ions might oxidize the sulfide minerals, thereby releasing undesirable oxidation products in the marine environment. The source of Fe{sup 3{minus}} ions may be

  16. How rolling forecasting facilitates dynamic, agile planning.

    PubMed

    Miller, Debra; Allen, Michael; Schnittger, Stephanie; Hackman, Theresa

    2013-11-01

    Rolling forecasting may be used to replace or supplement the annual budget process. The rolling forecast typically builds on the organization's strategic financial plan, focusing on the first three years of plan projections and comparing the strategic financial plan assumptions with the organization's expected trajectory. Leaders can then identify and respond to gaps between the rolling forecast and the strategic financial plan on an ongoing basis.

  17. Accumulative Roll Bonding for Bladesmithing: From Book to Burrito to Blade

    NASA Astrophysics Data System (ADS)

    Hawgood, Mary; Hasier, John; Ho, Kathy

    2016-12-01

    A bladesmithing program was undertaken with the aim of producing superior decorative steel from dissimilar starting metals using severe plastic deformation. Accumulative roll bonding using an antiquated rolling mill was performed on 1095, CPM S30V, and 15N20 Hi-Contrast steel. Original attempts using the CPM S30V and the 1095 were unsuccessful, while later attempts using the 1095 and 15N20 Hi-Contrast steels produced a more desirable ingot. Characterization and testing, consisting of both optical and scanning electron microscopy, of the starting and wrought materials as well as the challenges in producing knife steel via synthesis of modern and traditional forging techniques, are discussed and failures analyzed.

  18. A review of rolling element bearing vibration detection, diagnosis and prognosis

    NASA Astrophysics Data System (ADS)

    Howard, Ian M.

    1994-10-01

    Rolling element bearings are among the most common components to be found in industrial rotating machinery. They are found in industries from agriculture to aerospace, in equipment as diverse as paper mill rollers to the Space Shuttle Main Engine Turbomachinery. There has been much written on the subject of bearing vibration monitoring over the last twenty five years. This report attempts to summarize the underlying science of rolling element bearings across these diverse applications from the point of view of machine condition monitoring using vibration analysis. The key factors which are addressed in this report include the underlying science of bearing vibration, bearing kinematics and dynamics, bearing life, vibration measurement, signal processing techniques and prognosis of bearing failure.

  19. METHOD OF HOT ROLLING URANIUM METAL

    DOEpatents

    Kaufmann, A.R.

    1959-03-10

    A method is given for quickly and efficiently hot rolling uranium metal in the upper part of the alpha phase temperature region to obtain sound bars and sheets possessing a good surface finish. The uranium metal billet is heated to a temperature in the range of 1000 deg F to 1220 deg F by immersion iii a molten lead bath. The heated billet is then passed through the rolls. The temperature is restored to the desired range between successive passes through the rolls, and the rolls are turned down approximately 0.050 inch between successive passes.

  20. Accelerating the FE-Simulation of Roll Forming Processes with the Aid of specific Process's Properties

    NASA Astrophysics Data System (ADS)

    Abrass, Ahmad; Özel, Mahmut; Groche, Peter

    2011-08-01

    Roll forming is an effective and economical sheet forming process that is well-established in industry for the manufacturing of large quantities of profile-shaped products. In cold-roll forming, a metal sheet is fed through successive pairs of forming rolls until it is formed into the desired cross-sectional profile. The deformation of the sheet is complex. For this reason, the theoretical analysis is very difficult, especially, if the strain distribution and the occurring forces are to be determined [1]. The design of roll forming processes depends upon a large number of variables, which mainly relies upon experience based knowledge [2]. In order to overcome the challenges and to optimize these processes, FE-simulations are used. The simulation of these processes is time-consuming. The main objective of this work is to accelerate the simulation of roll forming processes by taking advantage of their steady state properties. These properties allow the transformation of points on the sheet metal according to a mathematical function. This transformation function is determined with the help of the finite element method and then the next forming steps are computed, based on the generated function. With the aid of this developed method, the computational time can be reduced effectively. The details of the FE-model and new numerical algorithms will be described. Furthermore, the results of numerical simulations with and without the application of the developed method will be compared regarding computational time and numerical results.

  1. Comparison of the Performance of Lubricants in Rolling Based on Temperature Measurement

    NASA Astrophysics Data System (ADS)

    Yadav, V.; Singh, A. K.; Joshi, S. N.; Dixit, U. S.

    2011-05-01

    Lubricants are used in rolling process mainly to reduce the friction. Thus, the measurement of friction can give the idea about the performance of a lubricant. However, the measurement of friction by no means is an easy task. In the past, various methods have been employed for measuring the friction in rolling. Some of these methods require damaging of the surface of the rolls. The methods based on the measurement of roll force, roll torque and the slip can be easily used, but their reliability is dependent on reliability of measuring devices and the mathematical model. A possible way of measuring the average coefficient of friction in rolling is to measure the exit temperature of the strip. It can be easily done by means of temperature sensors. In this work, an inverse method of estimating the approximate value of friction coefficient is proposed based on the exit temperature measurement. The inverse model makes use of a direct model of temperature determination, which is based on finite element analysis and analytical models available in the literature. For a given exit temperature, the inverse model searches the appropriate value of friction coefficient using golden section search algorithm. The methodology is tested by carrying out a number of numerical experiments on the cold strip rolling. Some preliminary experiments have been conducted. It is planned to carry out more experiments in future. Although the direct model used in this work is highly approximate, the entire methodology displays its high potentiality in an industrial setting. In any case, the methodology can compare two lubricants with respect to their ability to reduce the coefficient of friction, even if the estimated coefficient of friction may be approximate.

  2. LES Simulations of Roll Clouds Observed During Mixed- Phase Arctic Cloud Experiment

    SciTech Connect

    Greenberg, S.D.; Harrington, J.Y.; Prenni, A.; DeMott, P.

    2005-03-18

    Roll clouds, and associated roll convection, are fairly common features of the atmospheric boundary layer. While these organized cumuliform clouds are found over many regions of the planet, they are quite ubiquitous near the edge of the polar ice sheets. In particular, during periods of off-ice flow, when cold polar air flows from the ice pack over the relatively warm ocean water, strong boundary layer convection develops along with frequent rolls. According to Bruemmer and Pohlman (2000), most of the total cloud cover in the Arctic is due to roll clouds. In an effort to examine the influences of mixed-phase microphysics on the boundary layer evolution of roll clouds during off-ice flow, Olsson and Harrington (2000) used a 2D mesoscale model coupled to a bulk microphysical scheme (see Section 2). Their results showed that mixed-phase clouds produced more shallow boundary layers with weaker turbulence than liquid-phase cases. Furthermore, their results showed that because of th e reduced turbulent drag on the atmosphere in the mixed-phase case, regions of mesoscale divergence in the marginal ice-zone were significantly affected. A follow-up 2D study (Harrington and Olsson 2001) showed that the reduced turbulent intensity in mixed-phase cases was due to precipitation. Ice precipitation caused downdraft stabilization which fed back and caused a reduction in the surface heat fluxes. In this work, we extend the work of Olsson and Harrington (2000) and Harrington and Olsson (2001) by examining the impacts of ice microphysics on roll convection. We will present results that illustrate how microphysics alters roll cloud structure and dynamics.

  3. Effect of temper rolling on final shape defects in a V-section roll forming process

    NASA Astrophysics Data System (ADS)

    Abvabi, Akbar; Rolfe, Bernard; Hodgson, Peter D.; Weiss, Matthias

    2013-12-01

    Roll forming is a continuous process in which a flat strip is shaped to the desired profile by sequential bending in a series of roll stands. Because of the large variety of applications of roll forming in the industry, Finite Element Analysis (FEA) is increasingly utilized for roll forming process design. Bending is the dominant deformation mode in roll forming. Sheet materials used in this process are generally temper rolled, roller- or tension- leveled. These processes introduce residual stresses into the material, and recent studies have shown that those affect the material behavior in bending. In this study a numerical model of the temper rolling (skin passing) process was used to determine a residual stress distribution in a dual phase, DP780, steel strip. A 5-stand roll forming process for the forming of a V-section was modeled, and the effect of various thickness reduction levels in the temper rolling process on the final shape defects was analyzed. The results show that a small thickness reduction in the temper rolling process decreases the maximum bow height but the final springback angle increases. It is also shown that reasonable model accuracy can be achieved by including the residual stress information due to temper rolling as initial condition in the numerical modeling of a roll forming process.

  4. Rolling-cuff flexible bellows

    DOEpatents

    Lambert, D.R.

    1982-09-27

    A flexible connector apparatus used to join two stiff non-deformable members, such as piping, is described. The apparatus is provided with one or more flexible sections or assemblies each utilizing a bellows of a rolling cuff type connected between two ridge members, with the bellows being supported by a back-up ring, such that only the curved end sections of the bellows are unsupported. Thus, the bellows can be considered as being of a tube-shaped configuration and thus have high pressure resistance. The components of the flexible apparatus are sealed or welded one to another such that it is fluid tight.

  5. Einstein-Yang-Mills from pure Yang-Mills amplitudes

    NASA Astrophysics Data System (ADS)

    Nandan, Dhritiman; Plefka, Jan; Schlotterer, Oliver; Wen, Congkao

    2016-10-01

    We present new relations for scattering amplitudes of color ordered gluons and gravitons in Einstein-Yang-Mills theory. Tree-level amplitudes of arbitrary multiplicities and polarizations involving up to three gravitons and up to two color traces are reduced to partial amplitudes of pure Yang-Mills theory. In fact, the double-trace identities apply to Einstein-Yang-Mills extended by a dilaton and a B-field. Our results generalize recent work of Stieberger and Taylor for the single graviton case with a single color trace. As the derivation is made in the dimension-agnostic Cachazo-He-Yuan formalism, our results are valid for external bosons in any number of spacetime dimensions. Moreover, they generalize to the superamplitudes in theories with 16 supercharges.

  6. 75 FR 19369 - Certain Hot-Rolled Flat-Rolled Carbon Quality Steel Products from Brazil: Preliminary Results of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-04-14

    ... International Trade Administration Certain Hot-Rolled Flat-Rolled Carbon Quality Steel Products from Brazil... conducting an administrative review of the antidumping duty order on certain hot-rolled flat-rolled carbon quality steel products (hot-rolled steel) from Brazil. The review covers Usinas Siderurgicas de...

  7. 75 FR 43931 - Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products from Brazil: Preliminary Results of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-07-27

    ... International Trade Administration Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products from Brazil... a sunset review of the countervailing duty (``CVD'') order on certain hot-rolled flat-rolled carbon... Department initiated the second sunset review of the countervailing duty order on hot-rolled...

  8. 77 FR 32513 - Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From the Russian Federation; Preliminary...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-06-01

    ... International Trade Administration Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From the Russian... of the Administrative Review of the Suspension Agreement on Hot-Rolled Flat-Rolled Carbon-Quality... administrative review of the Agreement Suspending the Antidumping Duty Investigation of Hot-Rolled...

  9. Gas fluidized-bed stirred media mill

    DOEpatents

    Sadler, III, Leon Y.

    1997-01-01

    A gas fluidized-bed stirred media mill is provided for comminuting solid ticles. The mill includes a housing enclosing a porous fluidizing gas diffuser plate, a baffled rotor and stator, a hollow drive shaft with lateral vents, and baffled gas exhaust exit ports. In operation, fluidizing gas is forced through the mill, fluidizing the raw material and milling media. The rotating rotor, stator and milling media comminute the raw material to be ground. Small entrained particles may be carried from the mill by the gas through the exit ports when the particles reach a very fine size.

  10. Effect of cold work and processing orientation on the SCC behavior of Alloy 600

    SciTech Connect

    Moshier, W.C.; Brown, C.M.

    1999-03-01

    Cold work accelerates SCC growth rates in Alloy 600. However, the variation in crack growth rates generated from cold worker material has been significant, and the effect has been difficult to quantify. A study was performed in hydrogenated water adjusted to pH 10.2 to systematically evaluate the effect of cold work on Alloy 600 as a function of temperature, amount of cold work, stress intensity factor, and processing orientation. Cold work was introduced into the material by either tensile prestraining or cold rolling plate product. Crack growth rates were determined between 252 and 360 C, stress intensity factors between 21 and 55 MPa{radical}m, and yield strengths between 201 and 827 MPa. The material with the highest yield strength was cold rolled and tested in the longitudinal-transverse (LT) and short-transverse (ST) orientations. Crack growth rates increased with increasing temperature, stress intensity factor, and yield strength. Furthermore, crack growth rates were a strong function of the processing orientation in the cold rolled plate, with growth rates being approximately an order of magnitude greater in the ST orientation compared to the LT orientation. Crack growth rates in the LT orientation were measured between 0.003 and 1.95 {times} 10{sup {minus}9} m/s and between 0.066 and 6.3 {times} 10{sup {minus}9} m/s in the ST orientation. Activation energies were slightly greater in the ST orientation, ranging from 154 to 191 kcal/mole, compared to activation energies between 126 and 157 kJ/mole in the LT orientation. The results of this study demonstrate that although cold work can be used to accelerate SCC, the orientation of crack growth can significantly affect the results, and must be taken into account when analyzing data from cold worked material.

  11. 76 FR 62894 - Following Procedures When Going Between Rolling Equipment

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-10-11

    ... Federal Railroad Administration Following Procedures When Going Between Rolling Equipment AGENCY: Federal... of following procedures when going ] between rolling equipment. This safety advisory contains various... who, in the course of their work, place themselves between rolling equipment. The railroad...

  12. ONLINE SAG MILL PULSE MEASUREMENT AND OPTIMIZATION

    SciTech Connect

    Raj Rajamani; Jose Delgadillo; Vishal Duriseti

    2006-06-24

    The grinding efficiency of semi autogenous milling or ball milling depends on the tumbling motion of the total charge within the mill. Utilization of this tumbling motion for efficient breakage of particles depends on the conditions inside the mill. However, any kind of monitoring device to measure the conditions inside the mill shell during operation is virtually impossible due to the severe environment presented by the tumbling charge. An instrumented grinding ball, which is capable of surviving a few hours and transmitting the impacts it experiences, is proposed here. The spectrum of impacts collected over 100 revolutions of the mills presents the signature of the grinding environment inside mill. This signature could be effectively used to optimize the milling performance by investigating this signature's relation to mill product size, mill throughput, make-up ball size, mill speed, liner profile and ball addition rates. At the same time, it can also be used to design balls and liner systems that can survive longer in the mill. The technological advances made in electronics and communication makes this leap in instrumentation certainly viable. Hence, the instrumented grinding ball offers the ability to qualitatively observe and optimize the milling environment.

  13. Preliminary survey report. Karastan Rug Mill, Fieldcrest Mills, Inc. , Eden, North Carolina, July 14, 1981

    SciTech Connect

    Mortimer, V.D.

    1982-01-19

    A visit was made to the Karastan Rug Mill, Eden, North Carolina to evaluate control methods taken to protect workers from hazards associated with the use of adhesives. Adhesives were mixed in a small room just beyond the rollup area of the backsizing operation. In the backsizing operation, the carpet feed and roller/coating operations were followed by a drying oven, a cool-down unit, and the roll-up or doffing area. Two workers per shift were required on the backsizing line. The coating of the underside of the carpet with a latex adhesive binds the carpet fibers to the backing and stiffens the carpet. A styrene/butadiene (SBR) latex containing ammonia as an emulsion stabilizer was used as the base. Exhaust ventilation was used for the oven. Ammonia was the only contaminant noticeable in the workplace environment. At the edge of the coated carpet as it was entering the oven a level of 25 parts per million (ppm) ammonia was detected. A level of 30 ppm was detected alongside the coating rollers. A canopy hood was operated in the compounding room to draw away dust released when adding powdered chemicals to the reactor. An exhaust fan was mounted on the wall opposite the doorway of the latex storage building. If the carpet industry is included in the in-depth study phase, this site would be a prime candidate for a detailed survey.

  14. 72. SECONDARY MILL AND CLASSIFIER FROM NORTHWEST. WOOD FEED BOX ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    72. SECONDARY MILL AND CLASSIFIER FROM NORTHWEST. WOOD FEED BOX BEHIND MILL, BARREN SOLUTION TANK BEHIND TRAVELING CRANE TRUSS AND ABOVE MILL. - Bald Mountain Gold Mill, Nevada Gulch at head of False Bottom Creek, Lead, Lawrence County, SD

  15. Elevation, west portal. Sign on portal reads Watson Mill Bridge, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Elevation, west portal. Sign on portal reads Watson Mill Bridge, est. 1885. - Watson Mill Bridge, Spanning South Fork Broad River, Watson Mill Road, Watson Mill Bridge State Park, Comer, Madison County, GA

  16. 4. VIEW OF THE ROAD TO THE MILL, FACING SOUTH. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    4. VIEW OF THE ROAD TO THE MILL, FACING SOUTH. THE MILL (FEATURE B-27) IS SHOWN IN THE BACKGROUND. - Nevada Lucky Tiger Mill & Mine, Mill, East slope of Buckskin Mountain, Paradise Valley, Humboldt County, NV

  17. How cold is cold dark matter?

    SciTech Connect

    Armendariz-Picon, Cristian; Neelakanta, Jayanth T. E-mail: jtneelak@syr.edu

    2014-03-01

    If cold dark matter consists of particles, these must be non-interacting and non-relativistic by definition. In most cold dark matter models however, dark matter particles inherit a non-vanishing velocity dispersion from interactions in the early universe, a velocity that redshifts with cosmic expansion but certainly remains non-zero. In this article, we place model-independent constraints on the dark matter temperature to mass ratio, whose square root determines the dark matter velocity dispersion. We only assume that dark matter particles decoupled kinetically while non-relativistic, when galactic scales had not entered the horizon yet, and that their momentum distribution has been Maxwellian since that time. Under these assumptions, using cosmic microwave background and matter power spectrum observations, we place upper limits on the temperature to mass ratio of cold dark matter today (away from collapsed structures). These limits imply that the present cold dark matter velocity dispersion has to be smaller than 54 m/s. Cold dark matter has to be quite cold, indeed.

  18. Rolling Friction on a Wheeled Laboratory Cart

    DTIC Science & Technology

    2012-01-01

    by gravity, and a vehicle (such as a car or bicycle ) accelerating along a level road is driven by a motor or by pedalling. In such cases, static...continuously roll. Consider a cart of mass m that is free rolling up an incline, as sketched in figure 1. The total frictional force f on the cart

  19. School Roll Forecasting Methods: A Review.

    ERIC Educational Resources Information Center

    Simpson, Stephen

    1987-01-01

    A review of the literature concerning local school roll forecasting describes the theoretical model common to most local education agency (LEA) forecasts, identifies a variety of issues relevant to this area of LEA planning, and suggests some opportunities for improvement in LEA school roll forecasting. (Author/CB)

  20. 33 CFR 159.107 - Rolling test.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 33 Navigation and Navigable Waters 2 2013-07-01 2013-07-01 false Rolling test. 159.107 Section 159.107 Navigation and Navigable Waters COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) POLLUTION MARINE SANITATION DEVICES Design, Construction, and Testing § 159.107 Rolling test. (a) The device,...

  1. Numerical analysis of Swiss roll metamaterials.

    PubMed

    Demetriadou, A; Pendry, J B

    2009-08-12

    A Swiss roll metamaterial is a resonant magnetic medium, with a negative magnetic permeability for a range of frequencies, due to its self-inductance and self-capacitance components. In this paper, we discuss the band structure, S-parameters and effective electromagnetic parameters of Swiss roll metamaterials, with both analytical and numerical results, which show an exceptional convergence.

  2. Rolling maneuver load alleviation using active controls

    NASA Technical Reports Server (NTRS)

    Woods-Vedeler, Jessica A.; Pototzky, Anthony S.

    1992-01-01

    Rolling Maneuver Load Alleviation (RMLA) was demonstrated on the Active Flexible Wing (AFW) wind tunnel model in the LaRC Transonic Dynamics Tunnel. The design objective was to develop a systematic approach for developing active control laws to alleviate wing incremental loads during roll maneuvers. Using linear load models for the AFW wind-tunnel model which were based on experimental measurements, two RMLA control laws were developed based on a single-degree-of-freedom roll model. The RMLA control laws utilized actuation of outboard control surface pairs to counteract incremental loads generated during rolling maneuvers and roll performance. To evaluate the RMLA control laws, roll maneuvers were performed in the wind tunnel at dynamic pressures of 150, 200, and 250 psf and Mach numbers of .33, .38, and .44, respectively. Loads obtained during these maneuvers were compared to baseline maneuver loads. For both RMLA controllers, the incremental torsion moments were reduced by up to 60 percent at all dynamic pressures and performance times. Results for bending moment load reductions during roll maneuvers varied. In addition, in a multiple function test, RMLA and flutter suppression system control laws were operated simultaneously during roll maneuvers at dynamic pressures 11 percent above the open-loop flutter dynamic pressure.

  3. Roll-forming tubes to header plates

    NASA Technical Reports Server (NTRS)

    Kramer, K.

    1976-01-01

    Technique has been developed for attaching and sealing tubes to header plates using a unique roll-forming tool. Technique is useful for attaching small tubes which are difficult to roll into conventional grooves in header plate tube holes, and for attaching when welding, brazing, or soldering is not desirable.

  4. Lubrication of rolling-element bearings

    NASA Technical Reports Server (NTRS)

    Parker, R. J.

    1980-01-01

    The lubrication of rolling element bearings is surveyed. Emphasis is on the critical design aspects related to speed, temperature, and ambient pressure environment. Types of lubrication including grease, jets, mist, wick, and through the race are discussed. The historical development, present state of technology, and the future problems of rolling element bearing lubrication are discussed.

  5. Mechanically Milled Irregular Zinc Nanoparticles for Printable Bioresorbable Electronics.

    PubMed

    Mahajan, Bikram K; Yu, Xiaowei; Shou, Wan; Pan, Heng; Huang, Xian

    2017-02-20

    Bioresorbable electronics is predominantly realized by complex and time-consuming anhydrous fabrication processes. New technology explores printable methods using inks containing micro- or nano-bioresorbable particles (e.g., Zn and Mg). However, these particles have seldom been obtained in the context of bioresorbable electronics using cheap, reliable, and effective approaches with limited study on properties essential to printable electronics. Here, irregular nanocrystalline Zn with controllable sizes and optimized electrical performance is obtained through ball milling approach using polyvinylpyrrolidone (PVP) as a process control agent to stabilize Zn particles and prevent cold welding. Time and PVP dependence of the ball milled particles are studied with systematic characterizations of morphology and composition of the nanoparticles. The results reveal crystallized Zn nanoparticles with a size of ≈34.834 ± 1.76 nm and low surface oxidation. The resulting Zn nanoparticles can be readily printed onto bioresorbable substrates and sintered at room temperature using a photonic sintering approach, leading to a high conductivity of 44 643 S m(-1) for printable zinc nanoparticles. The techniques to obtain Zn nanoparticles through ball milling and processing them through photonic sintering may potentially lead to a mass fabrication method for bioresorbable electronics and promote its applications in healthcare, environmental protection, and consumer electronics.

  6. The study of double flank micro gear roll testing

    NASA Astrophysics Data System (ADS)

    Liu, Yen-Chih; An, Nai-Chun; Yang, Shu-Han; Yan, Sheng-Zhan; Chen, Shih-Lu

    2011-12-01

    The recent fast development of multifunctional portable electronic devices results in the obvious requirement of micro mechanical components. Due to the popular application of the micro actuators and the micro gearboxes, micro gears become the frequently used micro mechanical component in a small device such as small intelligent robots or dental surgical devices. Metal Industries Research & Development Centre (MIRDC) has successfully developed a small speed reducer that comprises several micro planetary gear trains. The module of this micro planetary gear train is 0.12mm. Since all gears are small, no commercial instrument is available for inspection. How to evaluate the manufacturing quality of micro gears becomes an important issue. This study focuses on the double flank gear rolling test and a specialized apparatus is built referring to the testing requirements in the international standards. The center distance variation during the rolling test is recorded and two indices, the total radial composite deviation and the maximum tooth-to-tooth radial composite deviation, are calculated to evaluate the accuracy grade of the micro gears. Experimental results show that the accuracy of the micro gear made by the cold forging process conforms to grade 7 defined in the ISO 1328-2 while grade 2 is achieved if the JGMA 116-02 is specified.

  7. Advances in roll-to-roll imprint lithography for display applications

    NASA Astrophysics Data System (ADS)

    Jeans, Albert; Almanza-Workman, Marcia; Cobene, Robert; Elder, Richard; Garcia, Robert; Gomez-Pancorbo, Fernando; Jackson, Warren; Jam, Mehrban; Kim, Han-Jun; Kwon, Ohseung; Luo, Hao; Maltabes, John; Mei, Ping; Perlov, Craig; Smith, Mark; Taussig, Carl; Jeffrey, Frank; Braymen, Steve; Hauschildt, Jason; Junge, Kelly; Larson, Don; Stieler, Dan

    2010-03-01

    A solution to the problems of roll-to-roll lithography on flexible substrates is presented. We have developed a roll-toroll imprint lithography technique to fabricate active matrix transistor backplanes on flexible webs of polyimide that have a blanket material stack of metals, dielectrics, and semiconductors. Imprint lithography produces a multi-level 3- dimensional mask that is then successively etched to pattern the underlying layers into the desired structures. This process, Self-Aligned Imprint Lithography (SAIL), solves the layer-to-layer alignment problem because all masking levels are created with one imprint step. The processes and equipment required for complete roll-to-roll SAIL fabrication will be described. Emphasis will be placed on the advances in the roll-to-roll imprint process which have enabled us to produce working transistor arrays.

  8. Uranium mill tailings and radon

    SciTech Connect

    Hanchey, L A

    1981-01-01

    The major health hazard from uranium mill tailings is presumed to be respiratory cancer resulting from the inhalation of radon daughter products. A review of studies on inhalation of radon and its daughters indicates that the hazard from the tailings is extremely small. If the assumptions used in the studies are correct, one or two people per year in the US may develop cancer as a result of radon exhaled from all the Uranium Mill Tailings Remedial Action Program sites. The remedial action should reduce the hazard from the tailings by a factor of about 100.

  9. Uranium mill tailings and radon

    SciTech Connect

    Hanchey, L A

    1981-04-01

    The major health hazard from uranium mill tailings is presumed to be respiratory cancer resulting from the inhalation of radon daughter products. A review of studies on inhalation of radon and its daughters indicates that the hazard from the tailings is extremely small. If the assumptions used in the studies are correct, one or two people per year in the United States may develop cancer as a result of radon exhaled from all the Uranium Mill Tailings Remedial Action program sites. The remedial action should reduce the hazard from the tailings by a factor of about 100.

  10. Roll-to-Roll Atomic Layer Deposition for Ultrabarriers

    NASA Astrophysics Data System (ADS)

    Yersak, Alexander

    Atomic layer deposition (ALD) is a bottom-up, gas phase, thin film deposition technique based on sequential, self-limiting binary surface reactions. The precise sub-nanometer film thickness control and conformal nature of this process have led to various commercial applications of ALD. However, ALD films are most commonly deposited in batch processes at low pressures, which raises throughput and/or cost concerns for many otherwise promising applications. This problem can be solved by spatial ALD (S-ALD) which is a version of the ALD technique where the precursors are separated in space rather than time. We have demonstrated the first atmospheric pressure roll-to-roll (R2R) ALD web coating system. A thickness uniformity of +/-2% was achieved across the web. ALD cycle times as low as 76 ms were demonstrated with a web speed of 1 m/s and a vertical gap height of 0.5 mm. Extrinsic defects in the ALD films were investigated, and a predictive cluster model was proposed, and was demonstrated with a residual (i.e. difference between the actual defect counts and those predicted by the cluster model) of <10%. A R2R ALD web coating tool with molecular layer deposition (MLD) capabilities was investigated and achieved a defect density <10 /cm2. A hyperbaric corrosion chamber with in situ monitoring of film thickness was demonstrated with the ability to characterize R2R ALD films using water dissolution as a metric. ALD SiO2 films were determined to be dissolution-predictable with a predicted dissolution rate of 3.7 nm/year at physiological temperatures. ALD TiO2 films were observed with no measurable dissolution in 150 °C water over the measurement period of 12 days.

  11. Uranium Mines and Mills Location Database

    EPA Pesticide Factsheets

    The Uranium Mines and Mills location database identifies and shows the location of active and inactive uranium mines and mills, as well as mines which principally produced other minerals, but were known to have uranium in the ore.

  12. 76 FR 35400 - Continuation of Suspended Antidumping Duty Investigation on Certain Hot-Rolled Flat-Rolled Carbon...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-06-17

    ... International Trade Administration Continuation of Suspended Antidumping Duty Investigation on Certain Hot...'') that termination of the suspended antidumping duty investigation on certain hot-rolled flat-rolled carbon quality steel products (``hot- rolled steel'') from the Russian Federation (``Russia'')...

  13. 1. VIEW LOOKING NORTHWEST AT MAIN ELEVATION OF STARK MILL, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. VIEW LOOKING NORTHWEST AT MAIN ELEVATION OF STARK MILL, A REINFORCED CONCRETE MILL BUILT BY NEW ENGLAND SOUTHERN MILLS IN 1923-24. THE MILL WAS DESIGNED BY LOCKWOOD GREENE ENGINEERS, AND CONTAINED 35,000 SPINDLES FOR MAKING TIRE FABRICS. PART OF THE WEAVING WOULD TAKE PLACE AT HOGANSVILLE MILL (BUILT c. 1900), ANOTHER NEW ENGLAND SOUTHERN MILL NEARBY, UNTIL THE DEMOLITION OF THAT MILL IN THE 1970s. - Stark Mill, 117 Corinth Road, Hogansville, Troup County, GA

  14. Roll Casting of Aluminum Alloy Clad Strip

    SciTech Connect

    Nakamura, R.; Tsuge, H.; Haga, T.; Watari, H.; Kumai, S.

    2011-01-17

    Casting of aluminum alloy three layers of clad strip was tried using the two sets of twin roll casters, and effects of the casting parameters on the cladding conditions were investigated. One twin roll caster was mounted on the other twin roll caster. Base strip was 8079 aluminum alloy and overlay strips were 6022 aluminum alloy. Effects of roll-load of upper and lower casters and melt temperature of the lower caster were investigated. When the roll-load of the upper and lower caster was large enough, the overlay strip could be solidified and be connected. The overlay strip could be connected when the melt of the overlay strip cast by the lower caster was low enough. Sound three layers of clad strip could be cast by proper conditions.

  15. Aerodynamics of a rolling airframe missile

    NASA Astrophysics Data System (ADS)

    Tisserand, L. E.

    1981-05-01

    For guidance-related reasons, there is considerable interest in rolling missiles having single-plane steering capability. To aid the aerodynamic design of these airframes, a unique investigation into the aerodynamics of a rolling, steering missile has been carried out. It represents the first known attempt to measure in a wind tunnel the aerodynamic forces and moments that act on a spinning body-canard-tail configuration that exercises canard steering in phase with body roll position. Measurements were made with the model spinning at steady-state roll rates ranging from 15 to 40 Hz over an angle-of-attack range up to about 16 deg. This short, exploratory investigation has demonstrated that a better understanding and a more complete definition of the aerodynamics of rolling, steering vehicles can be developed by way of simulative wind-tunnel testing.

  16. Automated Procedure for Roll Pass Design

    NASA Astrophysics Data System (ADS)

    Lambiase, F.; Langella, A.

    2009-04-01

    The aim of this work has been to develop an automatic roll pass design method, capable of minimizing the number of roll passes. The adoption of artificial intelligence technologies, particularly expert systems, and a hybrid model for the surface profile evaluation of rolled bars, has allowed us to model the search for the minimal sequence with a tree path search. This approach permitted a geometrical optimization of roll passes while allowing automation of the roll pass design process. Moreover, the heuristic nature of the inferential engine contributes a great deal toward reducing search time, thus allowing such a system to be employed for industrial purposes. Finally, this new approach was compared with other recently developed automatic systems to validate and measure possible improvements among them.

  17. Factors contributing to milling quality differences in MY3, a 'RiceCAP' project milling population

    Technology Transfer Automated Retrieval System (TEKTRAN)

    A unique California long grain milling population is being phenotyped for milling and fissuring characteristics within the RiceCAP project. Low milling parent of this population has difference in grain shape, degree of chalkiness, and amylose content, as compared to the high milling parent. Contri...

  18. Effect of asymmetric hot rolling on texture, microstructure and magnetic properties in a non-grain oriented electrical steel

    NASA Astrophysics Data System (ADS)

    Chen, S.; Butler, J.; Melzer, S.

    2014-11-01

    In this study, both asymmetric hot rolling (AHR) and conventional hot rolling (CHR) were carried out to study the effect of the hot rolling conditions on the evolution of the texture and microstructure in a non-grain oriented (NGO) steel. The microstructure and texture in the subsequent processing stages were characterised and related to the final magnetic properties. The results show that AHR, compared with CHR, tends to homogenise texture through thickness of the hot band strips. AHR results in a higher fraction of the θ-fibre ({0 0 1}) and a lower fraction of the γ-fibre ({1 1 1}) in the hot band strips, which are favourable features in relation to the magnetic properties of the strip. However, the favourable features observed in hot rolled AHR strips are eliminated after cold rolling and annealing. Contrarily, the required θ-fibre is decreased and the unwanted γ-fibre is intensified in the AHR sheet after cold rolling and their strength is maintained in the subsequent process steps. On the other hand, AHR does not produce a discernible change in the grain size in the hot band annealed strip and in the final annealed sheet, except that the magnetic anisotropy in the AHR is improved after skin pass and extra annealing as the result of the redistribution of the texture components within the θ-fibre, no significant improvement of the magnetic properties as a direct consequence of the application of asymmetric hot rolling has been observed under the current AHR experimental conditions.

  19. New developments in microwave treatment of steel mill sludges

    SciTech Connect

    Goodwill, J.E.; Schmitt, R.J.; Purta, D.A.

    1996-02-01

    Steel mills in the US generate approximately 1 million tons of sludge annually. This is mainly a residue of cooling water, lubricating oils, and metallic fines from hot strip rolling mills and other operations. Currently, the separation of sludge from the liquid requires large settling tanks, takes several hours of time and produces a residue that must be disposed of at high cost. The EPRI Center for Materials Production, sponsored by the Electric Power Research Institute (EPRI), has supported development of a microwave-based treatment system. This new process, developed by Carnegie Mellon Research Institute, and patented by EPRI is 30 times faster, requires 90% less space and eliminates land-filling by producing materials of value. Electricity usage is only 0.5 kwhr/gal. A review by the American Iron and Steel Institute Waste Recycle Technology Task Force concluded that further work on the microwave technology was justified. Subsequently, additional work was undertaken toward optimizing the process for treating metallic waste sludges containing lime and polymers. This effort, cofunded by EPRI and AISI, was successfully concluded in late 1994. EPRI/CMP is proceeding to license and commercialize this technology, and to continue research to improve efficiency. A follow-on project is now being organized by CMP to confirm long term recyclability of the oil-release agent and to conduct a large scale (25-ton sample) test of the process.

  20. Rolling element bearing defect diagnosis under variable speed operation through angle synchronous averaging of wavelet de-noised estimate

    NASA Astrophysics Data System (ADS)

    Mishra, C.; Samantaray, A. K.; Chakraborty, G.

    2016-05-01

    Rolling element bearings are widely used in rotating machines and their faults can lead to excessive vibration levels and/or complete seizure of the machine. Under special operating conditions such as non-uniform or low speed shaft rotation, the available fault diagnosis methods cannot be applied for bearing fault diagnosis with full confidence. Fault symptoms in such operating conditions cannot be easily extracted through usual measurement and signal processing techniques. A typical example is a bearing in heavy rolling mill with variable load and disturbance from other sources. In extremely slow speed operation, variation in speed due to speed controller transients or external disturbances (e.g., varying load) can be relatively high. To account for speed variation, instantaneous angular position instead of time is used as the base variable of signals for signal processing purposes. Even with time synchronous averaging (TSA) and well-established methods like envelope order analysis, rolling element faults in rolling element bearings cannot be easily identified during such operating conditions. In this article we propose to use order tracking on the envelope of the wavelet de-noised estimate of the short-duration angle synchronous averaged signal to diagnose faults in rolling element bearing operating under the stated special conditions. The proposed four-stage sequential signal processing method eliminates uncorrelated content, avoids signal smearing and exposes only the fault frequencies and its harmonics in the spectrum. We use experimental data1

  1. Properties of dispersion-strengthened chromium - 4-volume-percent-thoria alloys produced by ball milling in hydrogen iodide

    NASA Technical Reports Server (NTRS)

    Arias, A.

    1974-01-01

    The effects of processing variables on the tensile properties and ductile-to-brittle transition temperature (DBTT) of Cr + 4 vol. %ThO2 alloys and of pure Cr produced by ball milling in hydrogen iodide were investigated. Hot rolled Cr + ThO2 was stronger than either hot pressed Cr + ThO2 or pure Cr at temperatures up to 1537 C. Hot pressed Cr + ThO2 had a DBTT of 501 C as compared with minus 8 to 24 C for the hot rolled Cr + ThO2 and with 139 C for pure Cr. It is postulated that the dispersoid in the hot rolled alloys lowers the DBTT by inhibiting recovery and recrystallization of the strained structure.

  2. Machine Shop. Module 6: Milling. Instructor's Guide.

    ERIC Educational Resources Information Center

    Walden, Charles H.

    This document consists of materials for a 12-unit course on the following topics: (1) introduction to milling; (2) structure and accessories; (3) safety and maintenance; (4) cutting-tool variables; (5) basic set-up activities; (6) squaring a workpiece; (7) hole-making operations; (8) form milling; (9) machining keyways; (10) milling angular…

  3. 43 CFR 3596.1 - Milling.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 43 Public Lands: Interior 2 2011-10-01 2011-10-01 false Milling. 3596.1 Section 3596.1 Public Lands: Interior Regulations Relating to Public Lands (Continued) BUREAU OF LAND MANAGEMENT, DEPARTMENT... OPERATIONS Waste From Mining or Milling § 3596.1 Milling. The operator/lessee shall conduct...

  4. 43 CFR 3596.1 - Milling.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... OPERATIONS Waste From Mining or Milling § 3596.1 Milling. The operator/lessee shall conduct milling... the reduction, concentration or separation of mineral substances by mechanical or chemical processes... and waste generated shall be in accordance with the approved practices....

  5. 43 CFR 3596.1 - Milling.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... OPERATIONS Waste From Mining or Milling § 3596.1 Milling. The operator/lessee shall conduct milling... the reduction, concentration or separation of mineral substances by mechanical or chemical processes... and waste generated shall be in accordance with the approved practices....

  6. 43 CFR 3596.1 - Milling.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... OPERATIONS Waste From Mining or Milling § 3596.1 Milling. The operator/lessee shall conduct milling... the reduction, concentration or separation of mineral substances by mechanical or chemical processes... and waste generated shall be in accordance with the approved practices....

  7. Rolling Contact Force Energy Reconstruction

    NASA Astrophysics Data System (ADS)

    BRACCIALI, A.; CASCINI, G.

    2000-09-01

    Knowledge of the forces at the wheel-rail contact is fundamental to estimate the consequences in terms of noise and vibration. The traditional use of strain gauges mounted on the wheel web and axle is not capable of determining the high-frequency content of the contact force. Measurements made on the rail are characterized by the spatial variability of input-output transfer functions which makes it difficult to estimate the contact force by simple inversion of the point frequency response function. In this study the problem of rolling contact force reconstruction has been approached through the following steps: (i) the track has been characterized precisely for a finite length by the analysis of the time series of several impacts supplied with an instrumented hammer by using an ARMAX model that proved to be capable of modelling the vertical dynamics of the rail up to 5 kHz; (ii) the response of the rail has been simulated with a random force acting on the system, and the variability of the transfer function has been taken into account by distributing the force on adjacent elements; (iii) the simulated response has been compared with the rail acceleration measured for the passage of several trains; (iv) the wheel-rail contact force has been estimated with a closed-loop algorithm. It has thus been possible to reconstruct the13octave power spectrum of contact forces with a simple and stable iterative procedure. Forces reconstructed from different sensors were found to be practically the same for a given wheel; forces from nominally similar wheels are statistically examined and partial results of comparisons made on different rolling stock are shown.

  8. Low-cost boring mill

    NASA Technical Reports Server (NTRS)

    Hibdon, R. A.

    1979-01-01

    Portable unit and special fixture serve as boring mill. Machine, fabricated primarily from scrap metal, was designed and set up in about 12 working days. It has reduced setup and boring time by 66 percent as compared with existing boring miles, thereby making latter available for other jobs. Unit can be operated by one man.

  9. Extracting lignins from mill wastes

    NASA Technical Reports Server (NTRS)

    Humphrey, M. F.

    1977-01-01

    Addition of quaternary ammonium compound and activated charcoal to pulp and mill wastes precipitates lignins in sludge mixture. Methanol dissolves lignins for separation from resulting slurry. Mineral acid reprecipitates lignins in filtered solution. Quaternary ammonium compound, activated charcoal, as well as water may be recovered and recycled from this process.

  10. J. S. Mill on Education

    ERIC Educational Resources Information Center

    Ryan, Alan

    2011-01-01

    Mill may be said either to have written rather little on education or to have written a very great deal. He himself distinguished between a "narrow" and a "wider" sense of education, the former limited to what happens in formal educational settings, the latter embracing all the influences that make us who and what we are. He wrote rather little on…

  11. [Cold-induced urticaria].

    PubMed

    Delorme, N; Drouet, M; Thibaudeau, A; Verret, J L

    2002-09-01

    Cold urticaria is characterized by the development of urticaria, usually superficial and/or angioedematous reaction after cold contact. It was found predominantly in young women. The diagnosis is based on the history and ice cube test. Patients with a negative ice cube test may have represented systemic cold urticaria (atypical acquired cold urticaria) induced by general body cooling. The pathogenesis is poorly understood. Cold urticaria can be classified into acquired and familial disorders, with an autosomal dominant inheritance. Idiopathic cold urticaria is most common type but the research of a cryopathy is necessary. Therapy is often difficult. It is essential that the patient be warned of the dangers of swimming in cold water because systemic hypotension can occur. H1 antihistamines can be used for treatment of cold urticaria but the clinical responses are highly variable. The combination with an H2 antagonists is more effective. Doxepin may be useful in the treatment. Leukotriene receptor antagonists may be a novel, promising drug entity. In patients who do not respond to previous treatments, induction of cold tolerance may be tried.

  12. Cold fusion, Alchemist's dream

    SciTech Connect

    Clayton, E.D.

    1989-09-01

    In this report the following topics relating to cold fusion are discussed: muon catalysed cold fusion; piezonuclear fusion; sundry explanations pertaining to cold fusion; cosmic ray muon catalysed cold fusion; vibrational mechanisms in excited states of D{sub 2} molecules; barrier penetration probabilities within the hydrogenated metal lattice/piezonuclear fusion; branching ratios of D{sub 2} fusion at low energies; fusion of deuterons into {sup 4}He; secondary D+T fusion within the hydrogenated metal lattice; {sup 3}He to {sup 4}He ratio within the metal lattice; shock induced fusion; and anomalously high isotopic ratios of {sup 3}He/{sup 4}He.

  13. Computational Fluid Dynamics Modeling of Macrosegregation and Shrinkage in Large-Diameter Steel Roll Castings

    NASA Astrophysics Data System (ADS)

    Nastac, Laurentiu

    2011-12-01

    Minimizing macrosegregation and shrinkage in large cast steel mill rolls challenges the limits of commercial foundry technology. Processing improvements have been achieved by balancing the total heat input of casting with the rate of heat extraction from the surface of the roll in the mold. A submerged entry nozzle (SEN) technique that injects a dilute alloy addition through a nozzle into the partially solidified net-shaped roll ingot can mitigate both centerline segregation and midradius channel segregate conditions. The objective of this study is to optimize the melt chemistry, solidification, and SEN conditions to minimize centerline and midradius segregation, and then to improve the quality of the transition region between the outer shell and the diluted interior region. To accomplish this objective, a multiphase, multicomponent computational fluid dynamics (CFD) code was developed for studying the macrosegregation and shrinkage under various casting conditions for a 65-ton, 1.6-m-diameter steel roll. The developed CFD framework consists of solving for the volume fraction of phases (air and steel mixture), temperature, flow, and solute balance in multicomponent alloy systems. Thermal boundary conditions were determined by measuring the temperature in the mold at several radial depths and height locations. The thermophysical properties including viscosity of steel alloy used in the simulations are functions of temperature. The steel mixture in the species-transfer model consists of the following elements: Fe, Mn, Si, S, P, C, Cr, Mo, and V. Density and liquidus temperature of the steel mixture are locally affected by the segregation of these elements. The model predictions were validated against macrosegregation measured from pieces cut from the 65-ton roll. The effect of key processing parameters such as melt composition and superheat of both the shell and the dilute interior alloy are addressed. The influence of mold type and thickness on macrosegregation and

  14. Inflation with a constant rate of roll

    SciTech Connect

    Motohashi, Hayato; Starobinsky, Alexei A.; Yokoyama, Jun'ichi E-mail: alstar@landau.ac.ru

    2015-09-01

    We consider an inflationary scenario where the rate of inflaton roll defined by {sup ··}φ/H φ-dot remains constant. The rate of roll is small for slow-roll inflation, while a generic rate of roll leads to the interesting case of 'constant-roll' inflation. We find a general exact solution for the inflaton potential required for such inflaton behaviour. In this model, due to non-slow evolution of background, the would-be decaying mode of linear scalar (curvature) perturbations may not be neglected. It can even grow for some values of the model parameter, while the other mode always remains constant. However, this always occurs for unstable solutions which are not attractors for the given potential. The most interesting particular cases of constant-roll inflation remaining viable with the most recent observational data are quadratic hilltop inflation (with cutoff) and natural inflation (with an additional negative cosmological constant). In these cases even-order slow-roll parameters approach non-negligible constants while the odd ones are asymptotically vanishing in the quasi-de Sitter regime.

  15. Inflation with a constant rate of roll

    NASA Astrophysics Data System (ADS)

    Motohashi, Hayato; Starobinsky, Alexei A.; Yokoyama, Jun'ichi

    2015-09-01

    We consider an inflationary scenario where the rate of inflaton roll defined by ̈phi/H dot phi remains constant. The rate of roll is small for slow-roll inflation, while a generic rate of roll leads to the interesting case of 'constant-roll' inflation. We find a general exact solution for the inflaton potential required for such inflaton behaviour. In this model, due to non-slow evolution of background, the would-be decaying mode of linear scalar (curvature) perturbations may not be neglected. It can even grow for some values of the model parameter, while the other mode always remains constant. However, this always occurs for unstable solutions which are not attractors for the given potential. The most interesting particular cases of constant-roll inflation remaining viable with the most recent observational data are quadratic hilltop inflation (with cutoff) and natural inflation (with an additional negative cosmological constant). In these cases even-order slow-roll parameters approach non-negligible constants while the odd ones are asymptotically vanishing in the quasi-de Sitter regime.

  16. 'Slings' enable neutrophil rolling at high shear.

    PubMed

    Sundd, Prithu; Gutierrez, Edgar; Koltsova, Ekaterina K; Kuwano, Yoshihiro; Fukuda, Satoru; Pospieszalska, Maria K; Groisman, Alex; Ley, Klaus

    2012-08-16

    Most leukocytes can roll along the walls of venules at low shear stress (1 dyn cm−2), but neutrophils have the ability to roll at tenfold higher shear stress in microvessels in vivo. The mechanisms involved in this shear-resistant rolling are known to involve cell flattening and pulling of long membrane tethers at the rear. Here we show that these long tethers do not retract as postulated, but instead persist and appear as 'slings' at the front of rolling cells. We demonstrate slings in a model of acute inflammation in vivo and on P-selectin in vitro, where P-selectin-glycoprotein-ligand-1 (PSGL-1) is found in discrete sticky patches whereas LFA-1 is expressed over the entire length on slings. As neutrophils roll forward, slings wrap around the rolling cells and undergo a step-wise peeling from the P-selectin substrate enabled by the failure of PSGL-1 patches under hydrodynamic forces. The 'step-wise peeling of slings' is distinct from the 'pulling of tethers' reported previously. Each sling effectively lays out a cell-autonomous adhesive substrate in front of neutrophils rolling at high shear stress during inflammation.

  17. Metal powder reactions in ball milling

    NASA Technical Reports Server (NTRS)

    Arias, A.

    1976-01-01

    On milling chromium powder in three metal chlorides and either chromium or nickel powders in ten organic liquids representative of nine different functional groups, the powders always reacted with the liquids and became contaminated with elements from them. The milled powders had specific surface areas ranging from 0.14 to 37 sq m/g, and the total contamination with elements from the milling liquid ranged from 0.01 to 56 wt%. In most milling runs, compounds resulting from substitution, addition, or elimination reactions formed in or from the milling liquid, and in most runs with organic liquids H2, CH4, and CO2 were generated.

  18. Combination process of diamond machining and roll-to-roll UV-replication for thin film micro- and nanostructures

    NASA Astrophysics Data System (ADS)

    Väyrynen, J.; Mönkkönen, K.; Siitonen, S.

    2016-09-01

    Roll-to-roll (R2R) ultraviolet (UV) curable embossing replication process is a highly accurate and cost effective way to replicate large quantities of thin film polymer parts. These structures can be used for microfluidics, LED-optics, light guides, displays, cameras, diffusers, decorative, laser sensing and measuring devices. In the R2R UV-process, plastic thin film coated with UV-curable lacquer, passes through an imprinting embossing drum and is then hardened by an UV-lamp. One key element for mastering this process is the ability to manufacture a rotating drum containing micro- and nanostructures. Depending on the pattern shapes, the drum can be directly machined by diamond machining or it can be done through wafer level lithographical process. Due to the shrinkage of UV-curable lacquer, the R2R drum pattern process needs to be prototyped few times, in order to get the desired performance and shape from the R2R produced part. To speed up the prototyping and overall process we have developed a combination process where planar diamond machining patterns are being turned into a drum roller. Initially diamond machined patterns from a planar surface are replicated on a polymer sheet using UV-replication. Secondly, a nickel stamper shim is grown form the polymer sheet and at the end the stamper is turned into a roller and used in the R2R process. This process allows various micro milled, turned, grooved and ruled structures to be made at thin film products through the R2R process. In this paper, the process flow and examples of fabricating R2R embossed UVcurable thin film micro- and nanostructures from planar diamond machined patterns, is reported.

  19. Stress analysis of bearings of main eccentric shaft for width mill

    NASA Astrophysics Data System (ADS)

    Feng, Xianzhang; Liu, Yuanpeng; Cui, Yanmei; Jiang, Zhiqiang

    2009-07-01

    In order to analyze the dynamic load and lifespan of bearing of maim eccentric axis of mill in the course of working, the mechanical model of maim eccentric axis was established using the theory of free beam in material mechanics under the research load character of metal rolling, make the results of the finite element analysis as conditions for the model during rolling metal. The force and lifespan calculation were studied for the bearing systematically, the calculated results show that the bearings exist periodicity force of impact, the same rules as testing inline. The calculated results coincide better with practical measured results and completely achieve the prediction accuracy requirements required by the engineering, and the bearings can meet requirements in the field.

  20. Characterization of cold hardiness in quince: potential pear rootstock candidates for northern pear production regions

    Technology Transfer Automated Retrieval System (TEKTRAN)

    The US pear industry lacks a size-controlling, precocious rootstock for pear production. Commercially available selections of quince (Cydonia oblonga Mill.) have been reported to possess insufficient cold tolerance for northern latitude sites. Fifty in-situ clonal quince accessions with diverse orig...

  1. Cold stress and the cold pressor test.

    PubMed

    Silverthorn, Dee U; Michael, Joel

    2013-03-01

    Temperature and other environmental stressors are known to affect blood pressure and heart rate. In this activity, students perform the cold pressor test, demonstrating increased blood pressure during a 1- to 2-min immersion of one hand in ice water. The cold pressor test is used clinically to evaluate autonomic and left ventricular function. This activity is easily adapted to an inquiry format that asks students to go to the scientific literature to learn about the test and then design a protocol for carrying out the test in classmates. The data collected are ideal for teaching graphical presentation of data and statistical analysis.

  2. Signal and power roll ring testing update

    NASA Technical Reports Server (NTRS)

    Smith, Dennis W.

    1989-01-01

    The development of the roll ring as a long-life, low-torque alternative to the slip ring is discussed. A roll ring consists of one or more circular flexures captured by their own spring force in the annular space between two concentric conductors or contact rings. The advantages of roll rings over other types of electrical transfer devices are: extremely low drag torque, high transfer efficiencies in high-power configurations, extremely low wear debris generation, long life, and low weight for high-power applications.

  3. Space processing applications of ion beam technology. [surface finishing, welding, milling and film deposition

    NASA Technical Reports Server (NTRS)

    Grodzka, P. G.

    1977-01-01

    Ion thruster engines for spacecraft propulsion can serve as ion beam sources for potential space processing applications. The advantages of space vacuum environments and the possible gravity effects on thruster ion beam materials operations such as thin film growth, ion milling, and surface texturing were investigated. The direct gravity effect on sputter deposition and vapor deposition processes are discussed as well as techniques for cold and warm welding.

  4. Roll paper pilot. [mathematical model for predicting pilot rating of aircraft in roll task

    NASA Technical Reports Server (NTRS)

    Naylor, F. R.; Dillow, J. D.; Hannen, R. A.

    1973-01-01

    A mathematical model for predicting the pilot rating of an aircraft in a roll task is described. The model includes: (1) the lateral-directional aircraft equations of motion; (2) a stochastic gust model; (3) a pilot model with two free parameters; and (4) a pilot rating expression that is a function of rms roll angle and the pilot lead time constant. The pilot gain and lead time constant are selected to minimize the pilot rating expression. The pilot parameters are then adjusted to provide a 20% stability margin and the adjusted pilot parameters are used to compute a roll paper pilot rating of the aircraft/gust configuration. The roll paper pilot rating was computed for 25 aircraft/gust configurations. A range of actual ratings from 2 to 9 were encountered and the roll paper pilot ratings agree quite well with the actual ratings. In addition there is good correlation between predicted and measured rms roll angle.

  5. Exercise in the Cold

    PubMed Central

    Fudge, Jessie

    2016-01-01

    Context: Hypothermia and frostbite injuries occur in cold weather activities and sporting events. Evidence Acquisition: A PubMed search was used to identify original research and review articles related to cold, frostbite, and hypothermia. Inclusion was based on their relevance to prevention and treatment of cold-related injuries in sports and outdoor activities. Dates of review articles were limited to those published after 2010. No date limit was set for the most recent consensus statements or original research. Study Design: Clinical review. Level of Evidence: Level 5. Results: Frostbite and hypothermia are well-documented entities with good prevention strategies and prehospital treatment recommendations that have changed very little with time. A layered approach to clothing is the best way to prevent injury and respond to weather changes. Each athlete, defined as a participant in a cold weather sport or activity, will respond to cold differently depending on anthropometric measurements and underlying medical risk factors. An understanding of wind-chill temperatures, wetness, and the weather forecast allows athletes and event coordinators to properly respond to changing weather conditions. At the first sign of a freezing cold injury, ensure warm, dry clothes and move to a protected environment. Conclusion: Cold injuries can be prevented, and cold weather activities are safe with proper education, preparation, and response to changing weather conditions or injury. PMID:26857732

  6. Cold fusion research

    SciTech Connect

    1989-11-01

    I am pleased to forward to you the Final Report of the Cold Fusion Panel. This report reviews the current status of cold fusion and includes major chapters on Calorimetry and Excess Heat, Fusion Products and Materials Characterization. In addition, the report makes a number of conclusions and recommendations, as requested by the Secretary of Energy.

  7. Cold-Weather Sports

    MedlinePlus

    ... Surgery? A Week of Healthy Breakfasts Shyness Cold-Weather Sports KidsHealth > For Teens > Cold-Weather Sports Print A A A What's in this ... Equipment Ahh, winter! Shorter days. Frigid temperatures. Foul weather. What better time to be outdoors? Winter sports ...

  8. Cold Sores (HSV-1)

    MedlinePlus

    ... A Week of Healthy Breakfasts Shyness Cold Sores (HSV-1) KidsHealth > For Teens > Cold Sores (HSV-1) A A A What's in this article? ... or around a person's lips, are caused by herpes simplex virus-1 (HSV-1) . But they don't ...

  9. Chilling Out With Colds

    MedlinePlus

    ... Your head hurts. You don't have the energy to even get out of bed. And you can't breathe out of your nose. What's wrong? You may have a cold! Having a cold is the #1 reason kids visit the doctor and stay home from school. Kids can get six to ten ...

  10. Why Low Bounce Balls Exhibit High Rolling Resistance

    ERIC Educational Resources Information Center

    Cross, Rod

    2015-01-01

    A simple experiment is described to measure the coefficient of rolling friction for a low bounce ball rolling on a horizontal surface. As observed previously by others, the coefficient increased with rolling speed. The energy loss due to rolling friction can be explained in terms of the measured coefficient of restitution for the ball, meaning…

  11. Microstructure and Physical Properties of Tb2TiO5 Neutron Absorber Synthesized by Ball Milling and Sintering

    NASA Astrophysics Data System (ADS)

    Huang, Jinghua; Ran, Guang; Liu, Tengjiao; Shen, Qiang; Li, Ning

    2016-10-01

    Tb2TiO5 neutron absorber was synthesized by ball milling and sintering. Microstructure character of ball-milled Tb4O7-17.605%TiO2 (mass fraction, %) powders and sintered bulks was analyzed using XRD, SEM and TEM. The microhardness, coefficient of thermal expansion and thermal conductivity of sintered bulks were measured. The experiment results showed that the nanocrystalline solid solution was obtained during ball milling. After 96 h of ball milling, TiO2 was completely solved in Tb4O7 and the crystal size of Tb4O7 was up to 37 nm. The bulk materials prepared by cold isostatic pressing were sintered at 1300 °C. Tb2TiO5 bulks with an orthorhombic structure were obtained. The microhardness of sintered bulks, as well as the thermal conductivity, increased firstly with increasing ball milling time and then decreased. The coefficient of thermal expansion decreased initially and then increased with increasing ball milling time. For the sintered bulk with powder milled for 48 h, the highest values of both microhardness and thermal conductivity were observed, whereas the lowest coefficient of thermal expansion was exhibited. In addition, with increasing testing temperature, the thermal conductivity of sintered bulks initially fell and then rebounded while an opposite trend was found in the coefficient of thermal expansion.

  12. Characteristic of torsional vibration of mill main drive excited by electromechanical coupling

    NASA Astrophysics Data System (ADS)

    Zhang, Yifang; Yan, Xiaoqiang; Lin, Qihui

    2016-01-01

    In the study of electromechanical coupling vibration of mill main drive system, the influence of electrical system on the mechanical transmission is considered generally, however the research for the mechanism of electromechanical interaction is lacked. In order to research the electromechanical coupling resonance of main drive system on the F3 mill in a plant, the cycloconverter and synchronous motor are modeled and simulated by the MTLAB/SIMULINK firstly, simulation result show that the current harmonic of the cycloconverter can lead to the pulsating torque of motor output. Then the natural characteristics of the mechanical drive system are calculated by ANSYS, the result show that the modal frequency contains the component which is close to the coupling vibration frequency of 42Hz. According to the simulation result of the mechanical and electrical system, the closed loop feedback model including the two systems are built, and the mechanism analysis of electromechanical coupling presents that there is the interaction between the current harmonic of electrical system and the speed of the mechanical drive system. At last, by building and computing the equivalent nonlinear dynamics model of the mechanical drive system, the dynamic characteristics of system changing with the stiffness, damping coefficient and the electromagnetic torque are obtained. Such electromechanical interaction process is suggested to consider in research of mill vibration, which can induce strong coupling vibration behavior in the rolling mill drive system.

  13. Simulation of the bimetal cast in the case of milling rolls

    NASA Astrophysics Data System (ADS)

    Mihut, G.; Popa, E.

    2015-06-01

    In the paper it is proposed, in main, to obtain of a model of numerical simulation, valid general and applicable the whole peculiars cases of bimetal casting, model with which help can be studied through the computer, the optimization possibility of flowing working condition of liquid alloy of the distribution of temperatures field, of the liquid phase and contraction during the solidification, with the minimum price (necessary reimbursement of the software and calculus equipment) in very short time etc.

  14. Research regarding to behavior on advanced plastic from rolling mills equipment

    NASA Astrophysics Data System (ADS)

    Ardelean, M.; Ardelean, E.; Popa, E.; Josan, A.; Socalici, A.

    2016-02-01

    New advanced plastic can be used in construction of different equipment's from some industries; due to mechanical properties closer to nonferrous materials. In steel industries uses of this materials are limited because working temperature is too low, related to nonferrous or ferrous material. In this paper is presented some researches related to replacement of bronze material with advanced plastic in construction of antifriction bearings. For replaces of this material with engineering plastic product, it was calculated analytical and using simulation, forces in node of braking mechanism. Using these loads, it was make simulation regarding behavior of static loads with finite element software. Based on these researches, this bearing can be made from engineering plastic product, in same qualitative and technical condition, and this is a way to reduce maintenance and exploitation cost.

  15. Design of active disturbance rejection controller for the hydraulic APC system of the rolling mill

    NASA Astrophysics Data System (ADS)

    Zhang, Ruicheng; Chen, Zhikun

    2011-10-01

    Considering uncertain external disturbance, the model of automatic position control system is established. Then, according to the information of input and output, using extended states observer (ESO), a newer observer is proposed to observe and compensate this integrated disturbance, and a controller is designed based on active disturbance rejection control (ADRC). This controller has very strong robustness not only to external disturbance, but also to unpredictable plant parameter variations.

  16. Moesin regulates neutrophil rolling velocity in vivo.

    PubMed

    Matsumoto, Masanori; Hirata, Takako

    2016-01-01

    During inflammation, the selectin-induced slow rolling of neutrophils on venules cooperates with chemokine signaling to mediate neutrophil recruitment into tissues. Previous studies identified P-selectin glycoprotein ligand-1 (PSGL-1) and CD44 as E-selectin ligands that activate integrins to induce slow rolling. We show here that in TNF-α-treated cremaster muscle venules, slow leukocyte rolling was impaired in mice deficient in moesin, a member of the ezrin-radixin-moesin (ERM) family. Accordingly, neutrophil recruitment in a peritonitis model was decreased in moesin-deficient mice when chemokine signaling was blocked with pertussis toxin. These results suggest that moesin contributes to the slow rolling and subsequent recruitment of neutrophils during inflammation.

  17. Roll Damping Characterisation Program: User Guide

    DTIC Science & Technology

    2014-06-01

    sallying test. The Defence Science and Technology Organisation (DSTO) have developed a software-based tool called the Roll Damping Characterisation...Murray Riding Maritime Division Murray obtained a Bachelor of Science (Honours) Degree from the

  18. Next-Generation Space Ambitions Keep Rolling

    NASA Video Gallery

    As space shuttle Atlantis rolled to its new home at the Kennedy Space Center Visitor Complex earlier this month, NASA and its commercial crew partners reflected on the Space Shuttle Program's treme...

  19. Roll measurement of Tevatron dipoles and quadrupoles

    SciTech Connect

    Volk, J.T.; Elementi, L.; Gollwitzer, K.; Jostlein, H.; Nobrega, F.; Shiltsev, V.; Stefanski, R.

    2006-09-01

    In 2003 a simple digital level system was developed to allow for rapid roll measurements of all dipoles and quadrupoles in the Tevatron. The system uses a Mitutoyo digital level and a PC running MS WINDOWS XP and LAB VIEW to acquire data on the upstream and downstream roll of each magnet. The system is sufficiently simple that all 1,000 magnets in the Tevatron can be measured in less than 3 days. The data can be quickly processed allowing for correction of rolled magnets by the Fermilab alignment group. Data will be presented showing the state of the Tevatron in 2003 and the changes in rolls as measured in each shutdown since then.

  20. 2. South facade of the Monadnock Mills complex looking east ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    2. South facade of the Monadnock Mills complex looking east down Water Street. Mill No. 2 is in the center of the photo, Mill No. 1 is to the right. The tower in Mill No. 1 retains its original design. The tower in Mill No. 2 was altered when an elevator was installed. The shed monitor in Mill No. 2 was constructed in 1879. - Monadnock Mills, 15 Water Street, Claremont, Sullivan County, NH

  1. 49 CFR 393.134 - What are the rules for securing roll-on/roll-off or hook lift containers?

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 49 Transportation 5 2013-10-01 2013-10-01 false What are the rules for securing roll-on/roll-off... Shifting and Falling Cargo Specific Securement Requirements by Commodity Type § 393.134 What are the rules for securing roll-on/roll-off or hook lift containers? (a) Applicability. The rules in this...

  2. Plasmid Rolling-Circle Replication.

    PubMed

    Ruiz-Masó, J A; MachóN, C; Bordanaba-Ruiseco, L; Espinosa, M; Coll, M; Del Solar, G

    2015-02-01

    Plasmids are DNA entities that undergo controlled replication independent of the chromosomal DNA, a crucial step that guarantees the prevalence of the plasmid in its host. DNA replication has to cope with the incapacity of the DNA polymerases to start de novo DNA synthesis, and different replication mechanisms offer diverse solutions to this problem. Rolling-circle replication (RCR) is a mechanism adopted by certain plasmids, among other genetic elements, that represents one of the simplest initiation strategies, that is, the nicking by a replication initiator protein on one parental strand to generate the primer for leading-strand initiation and a single priming site for lagging-strand synthesis. All RCR plasmid genomes consist of a number of basic elements: leading strand initiation and control, lagging strand origin, phenotypic determinants, and mobilization, generally in that order of frequency. RCR has been mainly characterized in Gram-positive bacterial plasmids, although it has also been described in Gram-negative bacterial or archaeal plasmids. Here we aim to provide an overview of the RCR plasmids' lifestyle, with emphasis on their characteristic traits, promiscuity, stability, utility as vectors, etc. While RCR is one of the best-characterized plasmid replication mechanisms, there are still many questions left unanswered, which will be pointed out along the way in this review.

  3. Ultra slow-roll G inflation

    NASA Astrophysics Data System (ADS)

    Hirano, Shin'ichi; Kobayashi, Tsutomu; Yokoyama, Shuichiro

    2016-11-01

    The conventional slow-roll approximation is broken in the so-called "ultra slow-roll" models of inflation, for which the inflaton potential is exactly (or extremely) flat. The interesting nature of (canonical) ultra slow-roll inflation is that the curvature perturbation grows on superhorizon scales, but has a scale-invariant power spectrum. We study the ultra slow-roll inflationary dynamics in the presence of noncanonical kinetic terms of the scalar field, namely ultra slow-roll G inflation. We compute the evolution of the curvature perturbation and show that the primordial power spectrum follows a broken power law with an oscillation feature. It is demonstrated that this could explain the lack of large-scale power in the cosmic microwave background temperature anisotropies. We also point out that the violation of the null energy condition is prohibited in ultra slow-roll G inflation, and hence a blue tensor tilt is impossible as long as inflation is driven by the potential. This statement is, however, not true if the energy density is dominated by the kinetic energy of the scalar field.

  4. Analysis of Particle Distribution in Milled Al-Based Composites Reinforced by B4C Nanoparticles

    NASA Astrophysics Data System (ADS)

    Alihosseini, Hamid; Dehghani, Kamran

    2017-03-01

    In the present work, high-energy ball milling was employed to synthesize Al-(5-10 wt.%)B4C nanocomposite. To do this, two sizes of particles of 50 nm as nanoparticles (NPs) and 50 μm as coarse particles (CPs) were used. The morphology and microstructure of the milled powders were characterized using particle size analyzer, SEM, TEM and EDX techniques. It was found that milling time, B4C particles size and their content strongly affect the characteristics of powders during milling process. The breaking and cold welding of powders was recognized as two main competitive actions during the milling process that influence the microstructural evolutions. It was found that the presence of CPs led to the formation of microcracks which promote the fracture process of Al powders. The dominated mechanisms during the fabrication of composites and nanocomposites were discussed. Also, the theoretical issues regarding the changes in morphology and distribution of B4C particles in CPs and NPs are clarified.

  5. Online SAG Mill Pluse Measurement and Optimization

    SciTech Connect

    Raj Rajamani; Jose Delgadillo; Vishal Duriseti

    2007-06-30

    The grinding efficiency of semi autogenous milling or ball milling depends on the tumbling motion of the total charge within the mill. Utilization of this tumbling motion for efficient breakage of particles depends on the conditions inside the mill. However, any kind of monitoring device to measure the conditions inside the mill shell during operation is virtually impossible due to the severe environment presented by the tumbling charge. An instrumented grinding ball, which is capable of surviving a few hours and transmitting the impacts it experiences, is proposed here. The spectrum of impacts collected over 100 revolutions of the mills presents the signature of the grinding environment inside mill. This signature could be effectively used to optimize the milling performance by investigating this signature's relation to mill product size, mill throughput, make-up ball size, mill speed, liner profile and ball addition rates. At the same time, it can also be used to design balls and liner systems that can survive longer in the mill. The technological advances made in electronics and communication makes this leap in instrumentation certainly viable. Hence, the instrumented grinding ball offers the ability to qualitatively observe and optimize the milling environment. An instrumented load cell package that can measure the force of impacts inside the grinding chamber of a mill is developed here. The signal from the instrumented load cell package is interpreted in terms of a histogram termed as an impact spectrum which is a plot of the number of impacts at a specific energy level against the energy. It reflects on the average force regime of the mill. The instrumented load cell package was calibrated against the ultra fast load cell which has been unanimously accepted as a standard to measure single breakage events. The load cell package was successfully used to produce impact spectra in an 8.5 inch lab scale mill. The mill speed and the ball size were varied to study

  6. Ball Mill Synthesis of Bulk Quaternary Cu2ZnSnSe4 and Thermoelectric Studies

    NASA Astrophysics Data System (ADS)

    Tiwari, Kunal J.; Prem Kumar, D. S.; Mallik, Ramesh Chandra; Malar, P.

    2017-01-01

    In this work, quaternary chalcogenide Cu2ZnSnSe4 (CZTSe) was synthesized using a mechanochemical ball milling process and its thermoelectric properties were studied by electrical resistivity, Seebeck coefficient, and thermal conductivity measurements. The synthesis process comprises three steps viz., wet ball milling of the elemental precursors, vacuum annealing, and densification by hot pressing. The purpose of this is to evaluate the feasibility of introducing wet milling in place of vacuum melting in solid state synthesis for the reaction of starting elements. We report the structural characterization and thermoelectric studies conducted on samples that were milled at 300 rpm and 500 rpm. X-ray diffraction (XRD) analysis showed the existence of multiple phases in the as-milled samples, indicating the requirement for heat treatment. Therefore, the ball milled powders were cold pressed and vacuum annealed to eliminate the secondary phases. Annealed samples were hot pressed and made into dense pellets for further investigations. In addition to XRD, energy dispersive spectroscopy (EDS) studies were performed on hot pressed samples to study the composition. XRD and EDS studies confirm CZTSe phase formation along with ZnSe secondary phase. Electrical resistivity and Seebeck coefficient measurements were done on the hot pressed samples in the temperature range 340-670 K to understand the thermoelectric behaviour. Thermal conductivity was calculated from the specific heat capacity and thermal diffusivity values. The thermoelectric figure of merit zT values for samples milled at 300 rpm and 500 rpm are ˜0.15 and ˜0.16, respectively, at 630 K, which is in good agreement with the values reported for solid state synthesized compounds.

  7. Cold subcutaneous abscesses.

    PubMed Central

    Jackson, R.; Stephens, L.; Kelly, A. P.

    1990-01-01

    Cold abscesses are defined as having no associated erythema, heat, or tenderness. They may be present in immunodeficiency disorders, deep mycoses, and other infectious diseases. As there is a dearth information on this subject in the dermatology, surgery, and infectious disease literature, we present a case of cold abscesses secondary to coccidioidomycosis and discuss the possible role of humoral immunity, cell-mediated immunity, prostaglandins, T cells, and other mediators in cold abscess pathogenesis. In addition, therapeutic guidelines for abscesses are reviewed. Images Figure 1 Figure 2 PMID:2280425

  8. Miniature cold gas thrusters

    NASA Astrophysics Data System (ADS)

    Bzibziak, R. J., Sr.

    1992-07-01

    Cold gas thrusters provide a safe, inexpensive, lightweight and reliable means of propulsive control for small satellites, projectiles and maneuvering control systems. Moog Inc. has designed and developed a family of miniature cold gas thrusters for use on Strategic Defense Iniative flight simulation experiments, sounding rockets, small satellite applications, astronaut control systems, and close proximity maneuvering systems for Space System. Construction features such as coil assembly, core assembly, armature assembly, external housing and valve body are discussed. The design approach, performance characteristics and functional description of cold gas thrusters designed for various applications are presented.

  9. Influence of cross-rolling on the micro-texture and biodegradation of pure iron as biodegradable material for medical implants.

    PubMed

    Obayi, Camillus Sunday; Tolouei, Ranna; Paternoster, Carlo; Turgeon, Stephane; Okorie, Boniface Adeleh; Obikwelu, Daniel Oray; Cassar, Glenn; Buhagiar, Joseph; Mantovani, Diego

    2015-04-01

    Iron-based biodegradable metals have been shown to present high potential in cardiac, vascular, orthopaedic and dental in adults, as well as paediatric, applications. These require suitable mechanical properties, adequate biocompatibility while guaranteeing a low toxicity of degradation products. For example, in cardiac applications, stents need to be made by homogeneous and isotropic materials in order to prevent sudden failures which would impair the deployment site. Besides, the presence of precipitates and pores, chemical inhomogeneity or other anisotropic microstructural defects may trigger stress concentration phenomena responsible for the early collapse of the device. Metal manufacturing processes play a fundamental role towards the final microstructure and mechanical properties of the materials. The present work assesses the effect of mode of rolling on the micro-texture evolution, mechanical properties and biodegradation behaviour of polycrystalline pure iron. Results indicated that cross-rolled samples recrystallized with lower rates than the straight-rolled ones due to a reduction in dislocation density content and an increase in intensity of {100} crystallographic plane which stores less energy of deformation responsible for primary recrystallization. The degradation resulted to be more uniform for cross-rolled samples, while the corrosion rates of cross-rolled and straight-rolled samples did not show relevant differences in simulated body solution. Finally, this work shows that an adequate compromise between biodegradation rate, strength and ductility could be achieved by modulating the deformation mode during cold rolling.

  10. Press and dryer roll surfaces and web transfer systems for ultra high paper machine speeds. Quarterly report {number_sign}1

    SciTech Connect

    Orloff, D.I.

    1999-05-10

    The objective of the project is to provide fundamental knowledge and diagnostic tools needed to design new technologies that will allow ultra high speed web transfer from press rolls to dryer cylinders. A brief summary is given for the progress made on each of the following research tasks: Task 1--identify composition of contaminants and topology of press and dryer roll surfaces at commercial mills; Task 2--develop facilities to simulate contaminant deposition process under controlled experimental conditions; Task 3--develop facilities to simulate web transfer from contaminant surfaces and measure work of adhesion; Task 4--develop models to predict contaminant deposition and work of adhesion; Task 5--develop and verify model to predict web transfer at ultra high paper machine speeds; and Task 6--develop and demonstrate new roll surface conditioning technologies.

  11. 1. VIEW FROM ROOF OF MILL LOOKING SOUTHWEST AT STARK ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. VIEW FROM ROOF OF MILL LOOKING SOUTHWEST AT STARK MILL HOUSING ON CORINTH ROAD. THESE FRONT GABLE BUNGALOWS WERE BUILT AS OVERSEERS HOUSES FOR NEW ENGLAND SOUTHERN MILLS IN HOGANSVILLE IN 1923-1924. THE MILL ENGINEERS FOR STARK MILL, LOCKWOOD GREENE COMPANY, ALSO BUILT THE NEW WORKER HOUSING. - 110 Corinth Road (House), 110 Corinth Road, Hogansville, Troup County, GA

  12. 3. Interior of the attic of Mill No. 1, looking ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    3. Interior of the attic of Mill No. 1, looking west. Unlike Mill No. 2 or the Sugar River Grist Mill, there were no iron tension members in this roof truss design. The structural framing members and the roof sheathing have been encased in finish millwork. - Monadnock Mills, Mill No. 1, 13-17 Water Street, Claremont, Sullivan County, NH

  13. 10. View of the Monadnock Mills complex showing (left to ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    10. View of the Monadnock Mills complex showing (left to right) Mill No. 3 (1892), the Weave Shed (1876), and Mill No. 2 (1853). The Office Building is visible in the foreground, with Mill No. 5 to its left. - Monadnock Mills, 15 Water Street, Claremont, Sullivan County, NH

  14. 75 FR 64246 - Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil: Correction to Notice of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-10-19

    ... International Trade Administration Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil... published a notice of antidumping duty order for certain hot-rolled flat-rolled carbon-quality steel products from Brazil. See Antidumping Duty Order: Certain Hot-Rolled Flat-Rolled Carbon-Quality...

  15. 77 FR 72820 - Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From the Russian Federation; 2010-2011...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-12-06

    ... International Trade Administration Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From the Russian... Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products from the Russian Federation (``the Agreement'') for the period July 1, 2010 through June 30, 2011. See Hot-Rolled Flat-Rolled ] Carbon-Quality...

  16. 75 FR 32160 - Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products from Brazil: Extension of Time Limit...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-06-07

    ... International Trade Administration Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products from Brazil... certain hot-rolled flat- rolled carbon-quality steel products from Brazil. See Agreement Suspending the Countervailing Duty Investigation on Hot-Rolled Flat- Rolled Carbon-Quality Steel From Brazil; Termination...

  17. 75 FR 75455 - Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil: Final Results of Full...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-12-03

    ... International Trade Administration Certain Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil... certain hot-rolled flat-rolled carbon-quality steel products (hot-rolled steel) from Brazil, pursuant to.../COSIPA) \\2\\ and Companhia Siderurgica Nacional (CSN), producers of hot-rolled steel, and the...

  18. 75 FR 47541 - Hot-Rolled Flat-Rolled Carbon-Quality Steel Products from Brazil and Japan: Final Results of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-08-06

    ... International Trade Administration Hot-Rolled Flat-Rolled Carbon-Quality Steel Products from Brazil and Japan... Commerce (the Department) initiated sunset reviews of the antidumping duty orders on hot-rolled flat-rolled... hot- rolled flat-rolled carbon-quality steel products from Brazil and Japan pursuant to section...

  19. 75 FR 49524 - Woodland Mills Corporation, Mill Spring, NC; Notice of Affirmative Determination Regarding...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-08-13

    ... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF LABOR Employment and Training Administration Woodland Mills Corporation, Mill Spring, NC; Notice of Affirmative Determination Regarding Application for Reconsideration By application dated July 22, 2010,...

  20. Development of a Rolling Process Design Tool for Use in Improving Hot Roll Slab Recovery

    SciTech Connect

    2001-10-01

    The project goal is to develop a numerical modeling capability to optimize the hot rolling process used to produce aluminum plate. This tool will be used in the forming process so that loss of product will be minimized. Product lost in the rolling process requires the energy-intensive steps of remelting and reforming into an ingot.