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Sample records for cold rolling mill

  1. Research on work roll thermal crown in cold rolling mill

    NASA Astrophysics Data System (ADS)

    Song, Lei; Shen, Mingang; Chen, Xuebo; Wang, Junsheng

    2013-05-01

    The factors which have influence on the work roll thermal crown in cold strip rolling are discussed. The heat transferring in three directions (radial axis and circumference) were considered for calculating the work roll thermal deformation. Therefore, it is a three dimensions unstable system for the work roll temperature calculation. The plastic deformation work and friction heat are calculated by the divided element and digital integration method. The simplified calculation model is built for the heat transferring along work roll. There are four zones for work roll heat transferring: roll gap zone air cooling zone emulsion zone rolls contact zone. The heat transferring between the zones is decided by the temperature difference. The inter temperature field and thermal deformation of work roll can be calculated by two-dimension finite difference method. The work roll temperature and thermal crown of actual application cold rolling mill are analyzed by the model. By the comparison between calculated values and measured values, the work roll thermal calculation model can meet the accuracy requirement of on-line control.

  2. Automatic Flatness Control of Cold Rolling Mill

    NASA Astrophysics Data System (ADS)

    Anbe, Yoshiharu; Sekiguchi, Kunio

    One of the subjects of cold rolling is a flatness of the rolled strip. Conventionally, measured strip flatness was approximated by polynomial (2th, 4th, 6th) equation across the entire strip width. This made it difficult to deal with desired loose edge or any desired flatness across the entire strip width. Also conventional flatness control was done for the entire strip width, so if there is a different flatness error among drive side and work side, conventional flatness control can not control properly. We propose independent strip flatness control among drive side and work side, and also automatic flatness control (AFC) system with arbitrary desired strip flatness. Also some applied results to cold mill are shown.

  3. Recycle of valuable products from oily cold rolling mill sludge

    NASA Astrophysics Data System (ADS)

    Liu, Bo; Zhang, Shen-gen; Tian, Jian-jun; Pan, De-an; Liu, Yang; Volinsky, Alex A.

    2013-10-01

    Oily cold rolling mill (CRM) sludge contains lots of iron and alloying elements along with plenty of hazardous organic components, which makes it as an attractive secondary source and an environmental contaminant at the same time. The compound methods of "vacuum distillation + oxidizing roasting" and "vacuum distillation + hydrogen reduction" were employed for the recycle of oily cold rolling mill sludge. First, the sludge was dynamically vacuum distilled in a rotating furnace at 50 r/min and 600°C for 3 h, which removed almost hazardous organic components, obtaining 89.2wt% ferrous resultant. Then, high purity ferric oxide powders (99.2wt%) and reduced iron powders (98.9wt%) were obtained when the distillation residues were oxidized and reduced, respectively. The distillation oil can be used for fuel or chemical feedstock, and the distillation gases can be collected and reused as a fuel.

  4. Flatness Control Using Roll Coolant Based on Predicted Flatness Variation in Cold Rolling Mills

    NASA Astrophysics Data System (ADS)

    Dohmae, Yukihiro; Okamura, Yoshihide

    Flatness control for cold rolling mills is one of the important technologies for improving of product quality and productivity. In particular, poor flatness leads to strip tearing in the extreme case and, moreover, it significantly reduces productivity. Therefore, various flatness control system has been developed. The main actuators for flatness control are classified into two types; one is mechanical equipment such as roll bender, the other is roll coolant, which controls thermal expansion of roll. Flatness variation such as center buckle or edge wave is mainly controlled by mechanical actuator which has high response characteristics. On another front, flatness variation of local zone can be controlled by roll coolant although one's response is lower than the response of mechanical actuator. For accomplishing good flatness accuracy in cold rolling mills, it is important to improve the performance of coolant control moreover. In this paper, a new coolant control method based on flatness variation model is described. In proposed method, the state of coolant spray on or off is selected to minimize the flatness deviation by using predicted flatness variation. The effectiveness of developed system has been demonstrated by application in actual plant.

  5. Reduced-order observer-based robust synchronisation control of cold rolling mills with measurement delay

    NASA Astrophysics Data System (ADS)

    Jiao, Xiaohong; Mei, Zhisong

    2010-10-01

    To improve the quality of strip thickness, synchronisation control is investigated for cold rolling mills driven by dual-cylinder electro-hydraulic servo systems. Realising synchronised control in hydraulic automatic gauge control (HAGC) systems of cold rolling mills has challenges with not only the inherent nonlinearities of hydraulic servo systems and uncertainties of load variation but also measurement delay of strip thickness. Since all states are not measurable in practice, output feedback robust synchronisation control problem should be addressed for uncertain nonlinear systems with output delay. Thus, a reduced-order observer-based robust synchronous controller is presented by employing Lyapunov functional stability theory. The controller designed by incorporating the integral of the position synchronisation error of two pistons into state variables successfully guarantees asymptotic convergence to zero of both tracking errors and synchronisation error simultaneously regardless of the nonlinearities and uncertainties as well as the measurement delay. Simulation results in a model obtained from a real cold strip rolling mill demonstrate the effectiveness of the approach.

  6. Tribological Testing of Anti-Adhesive coatings for Cold Rolling Mill Rolls--Application to TiN-Coated Rolls

    SciTech Connect

    Ould, Choumad; Montmitonnet, Pierre; Gachon, Yves; Badiche, Xavier

    2011-05-04

    Roll life is a major issue in cold strip rolling. Roll wear may result either in too low roll roughness, bringing friction below the minimum requested for strip entrainment; or it may degrade strip surface quality. On the contrary, adhesive wear and transfer (''roll coating'', ''pick up'') may form a thick metallic deposits on the roll which increases friction excessively and degrades strip surface again [1]. The roll surface, with the help of a materials-adapted lubricant, must therefore possess anti-wear and anti-adhesive properties. Thus, High Speed Steeel (HSS) rolls show superior properties compared with standard Cr-steel rolls due to their high carbide surface coverage. Another way to improve wear and adhesion properties of surfaces is to apply hard metallic (hard-Cr) or ceramic coatings. Chromium is renowned for its excellent anti-wear and anti-adhesive properties and may serve as a reference. Here, as a first step towards alternative, optimised coatings, a PVD TiN coating has been deposited on tool steels, as previous attempts have proved TiN to be rather successful in cold rolling experiments [2,3]. Different tribological tests are reported here, giving insight in both anti-adhesive properties and fatigue life improvement.

  7. a Numerical Simulation of Strip Profile in a 6-HIGH Cold Rolling Mill

    NASA Astrophysics Data System (ADS)

    Du, Xiaozhong; Yang, Quan; Lu, Cheng; Tieu, Anh Kiet; Kim, Shinil

    Shape control is always a key issue in the six-high rolling mill, in which the shifting of the intermediate roll and the work roll have been used to enhance the shape control capability. In this paper, a finite element method (FEM) model has been developed to simultaneously simulate the strip deformation and the roll stack deformation for the six-high rolling mill. The effects of the work-roll bending, the shifting of the intermediate roll and the work roll on the strip crown and edge drop are discussed in details. Results have shown that both higher bending force and more roll shifting will significantly reduce the strip crown. The edge drop is also reduced with the bending force and the roll shifting.

  8. Tribological Testing of Anti-Adhesive coatings for Cold Rolling Mill Rolls—Application to TiN-Coated Rolls

    NASA Astrophysics Data System (ADS)

    Ould, Choumad; Gachon, Yves; Montmitonnet, Pierre; Badiche, Xavier

    2011-05-01

    Roll life is a major issue in cold strip rolling. Roll wear may result either in too low roll roughness, bringing friction below the minimum requested for strip entrainment; or it may degrade strip surface quality. On the contrary, adhesive wear and transfer ("roll coating", "pick up") may form a thick metallic deposits on the roll which increases friction excessively and degrades strip surface again [1]. The roll surface, with the help of a materials-adapted lubricant, must therefore possess anti-wear and anti-adhesive properties. Thus, High Speed Steeel (HSS) rolls show superior properties compared with standard Cr-steel rolls due to their high carbide surface coverage. Another way to improve wear and adhesion properties of surfaces is to apply hard metallic (hard-Cr) or ceramic coatings. Chromium is renowned for its excellent anti-wear and anti-adhesive properties and may serve as a reference. Here, as a first step towards alternative, optimised coatings, a PVD TiN coating has been deposited on tool steels, as previous attempts have proved TiN to be rather successful in cold rolling experiments [2,3]. Different tribological tests are reported here, giving insight in both anti-adhesive properties and fatigue life improvement.

  9. The Research on Optimization of Edge Drop Control for Cold Tandem Rolling Mill

    NASA Astrophysics Data System (ADS)

    Zhou, Xiao-Min; Yue, Xiao-Xue

    2016-05-01

    The cold tandem rolling of metal strip presents a significant control challenge because of nonlinearities and process complexities. And reducing edge drop of cold rolling strips and meeting uniform thickness will be a new tough shape theories and technologies. In this paper, the existing edge drop control are analyzed and optimized. The simulation results and practical data show that the optimized control system can effectively control the edge drop.

  10. Online Prediction Under Model Uncertainty via Dynamic Model Averaging: Application to a Cold Rolling Mill.

    PubMed

    Raftery, Adrian E; Kárný, Miroslav; Ettler, Pavel

    2010-02-01

    We consider the problem of online prediction when it is uncertain what the best prediction model to use is. We develop a method called Dynamic Model Averaging (DMA) in which a state space model for the parameters of each model is combined with a Markov chain model for the correct model. This allows the "correct" model to vary over time. The state space and Markov chain models are both specified in terms of forgetting, leading to a highly parsimonious representation. As a special case, when the model and parameters do not change, DMA is a recursive implementation of standard Bayesian model averaging, which we call recursive model averaging. The method is applied to the problem of predicting the output strip thickness for a cold rolling mill, where the output is measured with a time delay. We found that when only a small number of physically motivated models were considered and one was clearly best, the method quickly converged to the best model, and the cost of model uncertainty was small; indeed DMA performed slightly better than the best physical model. When model uncertainty and the number of models considered were large, our method ensured that the penalty for model uncertainty was small. At the beginning of the process, when control is most difficult, we found that DMA over a large model space led to better predictions than the single best performing physically motivated model. We also applied the method to several simulated examples, and found that it recovered both constant and time-varying regression parameters and model specifications quite well.

  11. Decoupling control based on terminal sliding mode and wavelet network for the speed and tension system of reversible cold strip rolling mill

    NASA Astrophysics Data System (ADS)

    Fang, Yiming; Liu, Le; Li, Jianxiong; Xu, Yanze

    2015-08-01

    To weaken the nonlinear coupling influences among the variables in the speed and tension system of reversible cold strip rolling mill, a novel dynamic decoupling control strategy is proposed based on nonsingular fast terminal sliding mode (NFTSM) and wavelet neural network (WNN). First, nonlinear disturbance observers are developed to counteract the mismatched uncertainties, and then input/output dynamic decoupling and linearisation for the speed and tension nonlinear coupling system are realised by utilising the inverse system theory. Second, nonsingular fast terminal sliding mode controller (NFTSMC) for each pseudo linear subsystem is presented based on backstepping and two-power reaching law, so as to improve the global convergence speed and robust stability of the system. Third, adaptive WNNs are used to approximate the uncertain items of the system, so as to improve the control precision of the speed and tension of reversible cold strip rolling mill. Theoretical analyses show that the NFTSMs satisfy reachability condition, the system error variables can converge to equilibrium point in finite time, and the resulting closed-loop system is globally asymptotically stable. Finally, simulation research is carried out on the speed and tension system of a 1422 mm reversible cold strip rolling mill by using the actual data, and results show the superiority of the proposed control strategy in comparison with the strategies of cascade PI, linear sliding mode control and internal model control.

  12. WORK ROLLS AND BACKUP ROLLS FROM #43 AND #44 MILLS ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    WORK ROLLS AND BACKUP ROLLS FROM #43 AND #44 MILLS AWAIT DRESSING IN ROLL GRINDER. ROLL SHOP OPERATIONS, INCLUDING REPAIR, CLEANING AND GREASING, ARE HOUSED IN THE REROLL BAY. - American Brass Foundry, 70 Sayre Street, Buffalo, Erie County, NY

  13. VIEW OF HANDOPERATED ROLLING MILLS ROLLING STANDS FROM LEFT TO ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    VIEW OF HAND-OPERATED ROLLING MILLS ROLLING STANDS FROM LEFT TO RIGHT: THREE HIGH; THREE HIGH; THREE HIGH; THREE HIGH (OPERATED AS A TWO-HIGH); TWO HIGH TWO HIGH MANUFACTURED BY BLAW-KNOX THREE HIGH MANUFACTURED BY LEWIS FOUNDRY AND MACHINE CO. - Cambria Iron Company, Gautier Works, 12" Mill, Clinton Street & Little Conemaugh River, Johnstown, Cambria County, PA

  14. Simulation of rolling friction in the working stands of wide-strip mills

    NASA Astrophysics Data System (ADS)

    Garber, E. A.; Samarin, S. N.; Traino, A. I.; Ermilov, V. V.

    2007-04-01

    The energy consumed for rolling friction in the interroll contact area in the working stands of cold-rolling and pinch-pass mils intended for the production of wide steel strips has been analyzed. The coefficients and power of rolling friction are obtained for the first time using the databases of the process control systems of operating mills and simulating these quantities. A statistically reliable regression relation is obtained between the coefficient of rolling friction and the significant parameters of rolling and skin rolling (i.e., the interroll force, the roll speed, and the roll body roughness). The power fraction consumed for rolling friction is found to reach 60 80% of the total power of the main drive of working stands for skin rolling and 30 50% for cold rolling. Therefore, it is necessary to take into account these power losses in designing mills and developing technological cold-rolling conditions.

  15. Recent developments in semiprocessed cold rolled magnetic lamination steel

    NASA Astrophysics Data System (ADS)

    Hilinski, E. J.

    2006-09-01

    Over the past 10 years the magnetic property performance of semi-processed cold rolled magnetic lamination steels in North America have approached those of nonoriented, semi-processed silicon steel. This improvement was accomplished via higher alloy levels in conjunction with hot band annealing. New temper rolling strategies can produce weakly oriented steels tailored to specific applications, such as small transformers used in fluorescent lighting ballasts. Recently, production trials for 0.0138 in product cold rolled on tin mills has been undertaken. Efforts to further improve properties through a better understanding of texture control and via implementation of new production processes, such as thin slab or strip casting, continue.

  16. 10. VIEW OF THE INSTALLATION OF PLUTONIUM FABRICATION ROLLING MILL. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    10. VIEW OF THE INSTALLATION OF PLUTONIUM FABRICATION ROLLING MILL. THE MILL ROLLED INGOTS INTO SHEETS THAT WERE THEN CUT INTO CIRCLE BLANKS TO BE PASSED THROUGH THE CENTER LINE FOR PRESSING. (2/19/63) - Rocky Flats Plant, Plutonium Fabrication, Central section of Plant, Golden, Jefferson County, CO

  17. Strip edge cracking simulation in cold rolling

    SciTech Connect

    Hubert, C.; Dubar, L.; Dubar, M.; Dubois, A.

    2011-01-17

    This research work focuses on a specific defect which occurs during cold rolling of steel strips: edge-serration. Investigations on the industrial processes have led to the conclusion that this defect is the result of the edge-trimming and cold rolling sequences. The aim of this research work is to analyze the effect of the cutting process and the cold rolling on cracks occurrence, especially on strip edges.This study is performed using an experimental testing stand called Upsetting Rolling Test (URT). It allows to reproduce cold rolling contact parameters such as forward slip, reduction ratio and friction coefficients. Specimens sampled near trimmed industrial strip edges are deformed using the URT stand. Two sets of specimens with different stress states, obtained by annealing, are submitted to two reduction passes with extreme forward slips.Scanning electron microscopy observations added to 3D optical surface profiler topographies show that on one hand, forward slip has a major effect on cracks opening. On the other hand, cracks opening decreases according to high roll strip speed gradient. Concerning the heat-treated specimens, no crack appeared after all reduction passes, showing a large influence of the cutting process and consequently of the local stress state in the vicinity of the burnish and fracture regions.

  18. DETAIL OF CUTTING ROLLS ON #72 BRASS MILL SLITTER, ONE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    DETAIL OF CUTTING ROLLS ON #72 BRASS MILL SLITTER, ONE OF THREE CURRENTLY IN OPERATION. BRASS STRIP IS CUT TO CUSTOMER ORDER; COPPER STRIP IS PRODUCED IN STANDARD SIZES. - American Brass Foundry, 70 Sayre Street, Buffalo, Erie County, NY

  19. Wear of hot rolling mill rolls: An overview

    NASA Astrophysics Data System (ADS)

    Spuzic, S.; Strafford, K. N.; Subramanian, C.; Savage, G.

    1994-08-01

    Rolling is today one of the most important industrial processes because a greater volume of material is worked by rolling than by any other technique. Roll wear is a multiplex process where mechanical and thermal fatigue combines with impact, abrasion, adhesion and corrosion, which all depend on system interactions rather than material characteristics only. The situation is more complicated in section rolling because of the intricacy of roll geometry. Wear variables and modes are reviewed along with published methods and models used in the study and testing of roll wear. This paper reviews key aspects of roll wear control - roll material properties, roll pass design, and system factors such as temperature, loads and sliding velocity. An overview of roll materials is given including adamites, high Cr materials, high speed tool steels and compound rolls. Non-uniform wear, recognized as the most detrimental phenomenon in section rolling, can be controlled by roll pass design. This can be achieved by computer-aided graphical and statistical analyses of various pass series. Preliminary results obtained from pilot tests conducted using a two-disc hot wear rig and a scratch tester are discussed.

  20. Use of sleeved rolls in a blooming mill

    NASA Astrophysics Data System (ADS)

    Kuhn, G.

    1983-03-01

    The use of sleeved rolls in the blooming stand ahead of a continuous semifinishing mill is treated. Two sleeved rolls were produced. One comprises a tough steel arbor and the wear resistant roll sleeve of Cr-Ni-Mo-alloyed spheroidal cast iron with carbide. Both parts were joined together in an unstressed manner by adhesive bonding. Tests show that sleeved rolls can be used in blooming stands, thereby increasing their application possibilities, but porosity in the finishing grooves of the rolls caused during the casting process means that long term behavior can not be assessed.

  1. Coupled dynamic modeling of rolls model and metal model for four high mill based on strip crown control

    NASA Astrophysics Data System (ADS)

    Sun, Jianliang; Peng, Yan; Liu, Hongmin

    2013-01-01

    The crown is a key quality index of strip and plate, the rolling mill system is a complex nonlinear system, the strip qualities are directly affected by the dynamic characteristics of the rolling mil. At present, the studies about the dynamic modeling of the rolling mill system mainly focus on the dynamic simulation for the strip thickness control system, the dynamic characteristics of the strip along the width direction and that of the rolls along axial direction are not considered. In order to study the dynamic changes of strip crown in the rolling process, the dynamic simulation model based on strip crown control is established. The work roll and backup roll are considered as elastic continuous bodies and the work roll and backup roll are joined by a Winkler elastic layer. The rolls are considered as double freely supported beams. The change rate of roll gap is taken into consideration in the metal deformation, based on the principle of dynamic conservation of material flow, the two dimensional dynamic model of metal is established. The model of metal deformation provides exciting force for the rolls dynamic model, and the rolls dynamic model and metal deformation model couple together. Then, based on the two models, the dynamic model of rolling mill system based on strip crown control is established. The Newmark-β method is used to solve the problem, and the dynamic changes of these parameters are obtained as follows: (1) The bending of work roll and backup roll changes with time; (2) The strip crown changes with time; (3) The distribution of rolling force changes with time. Take some cold tandem rolling mill as subject investigated, simulation results and the comparisons with experimental results show that the dynamic model built is rational and correct. The proposed research provides effective theory for optimization of device and technological parameters and development of new technology, plays an important role to improve the strip control precision and

  2. 16. VIEW OF A ROLLING MILL THAT WAS USED TO ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    16. VIEW OF A ROLLING MILL THAT WAS USED TO CREATE A METAL SHEET (SHOWN). (4/16/57) - Rocky Flats Plant, Uranium Rolling & Forming Operations, Southeast section of plant, southeast quadrant of intersection of Central Avenue & Eighth Street, Golden, Jefferson County, CO

  3. 5. VIEW OF BERYLLIUM PROCESSING AREA, ROLLING MILL. BERYLLIUM FORMING ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    5. VIEW OF BERYLLIUM PROCESSING AREA, ROLLING MILL. BERYLLIUM FORMING BEGAN IN SIDE A OF THE BUILDING IN 1962. (11/5/73) - Rocky Flats Plant, Uranium Rolling & Forming Operations, Southeast section of plant, southeast quadrant of intersection of Central Avenue & Eighth Street, Golden, Jefferson County, CO

  4. Study Friction Distribution during the Cold Rolling of Material by Matroll Software

    NASA Astrophysics Data System (ADS)

    Abdollahi, H.; Dehghani, K.

    2007-04-01

    Rolling process is one of the most important ways of metal forming. Since the results of this process are almost finished product, therefore controlling the parameters affecting this process is very important in order to have cold rolling products with high quality. Among the parameters knowing the coefficient of friction within the roll gap is known as the most significant one. That is because other rolling parameters such as rolling force, pressure in the roll gap, forward slip, surface quality of sheet, and the life of work rolls are directly influenced by friction. On the other hand, in rolling calculation due to lake of a true amount for coefficient of friction a supposed value is considered for it. In this study, a new software (Matroll), is introduced which can determine the coefficient of friction (COF) and plot the friction hills for an industrial mill. Besides, based on rolling equations, it offers about 30 rolling parameters as outputs. Having the rolling characteristics as inputs, the software is able to calculate the coefficient of friction. Many rolling passes were performed on real industrial aluminum mill. The coefficient of friction was obtained for all passes. The results are in good agreement with the findings of the other researchers.

  5. Study Friction Distribution during the Cold Rolling of Material by Matroll Software

    SciTech Connect

    Abdollahi, H.; Dehghani, K.

    2007-04-07

    Rolling process is one of the most important ways of metal forming. Since the results of this process are almost finished product, therefore controlling the parameters affecting this process is very important in order to have cold rolling products with high quality. Among the parameters knowing the coefficient of friction within the roll gap is known as the most significant one. That is because other rolling parameters such as rolling force, pressure in the roll gap, forward slip, surface quality of sheet, and the life of work rolls are directly influenced by friction. On the other hand, in rolling calculation due to lake of a true amount for coefficient of friction a supposed value is considered for it. In this study, a new software (Matroll), is introduced which can determine the coefficient of friction (COF) and plot the friction hills for an industrial mill. Besides, based on rolling equations, it offers about 30 rolling parameters as outputs. Having the rolling characteristics as inputs, the software is able to calculate the coefficient of friction. Many rolling passes were performed on real industrial aluminum mill. The coefficient of friction was obtained for all passes. The results are in good agreement with the findings of the other researchers.

  6. Refinement of the dependences of the contact friction stresses in the deformation zone during cold rolling on the technological factors

    NASA Astrophysics Data System (ADS)

    Garber, E. A.; Yagudin, I. V.; Traino, A. I.

    2013-07-01

    The regression equation used to calculate the friction coefficient between a strip and rolls in the working stands of cold-rolling mills is refined using a database containing 580 friction coefficients. The reliability of this equation and the importance of the factors entering into it are proved by mathematical statistics methods. As compared to the calculations performed by alternative equations, the calculation of the rolling force by the refined formula decreases the difference between the calculated and experimental results more than twofold.

  7. 76. Photocopy of original structural shop drawing, Passaic Rolling Mill ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    76. Photocopy of original structural shop drawing, Passaic Rolling Mill Company, 1892/1893, (original in possession of New York City Department of Transportation), lattice girder elevation & details - girder G1 - Macombs Dam Bridge, Spanning Harlem River Between 155th Street Viaduct, Jerome Avenue, & East 162nd Street, Bronx, Bronx County, NY

  8. 79. Photocopy of original structural shop drawing, Passaic Rolling Mill ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    79. Photocopy of original structural shop drawing, Passaic Rolling Mill Company, 1892/1893, (original in possession of New York City Department of Transportation), lattice girder elevation & details - girder G2 - Macombs Dam Bridge, Spanning Harlem River Between 155th Street Viaduct, Jerome Avenue, & East 162nd Street, Bronx, Bronx County, NY

  9. 78. Photocopy of original structural shop drawing, Passaic Rolling Mill ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    78. Photocopy of original structural shop drawing, Passaic Rolling Mill Company, 1892/1893, (original in possession of New York City Department of Transportation), lattice girder elevation & details - girder G2 - Macombs Dam Bridge, Spanning Harlem River Between 155th Street Viaduct, Jerome Avenue, & East 162nd Street, Bronx, Bronx County, NY

  10. 77. Photocopy of original structural shop drawing, Passaic Rolling Mill ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    77. Photocopy of original structural shop drawing, Passaic Rolling Mill Company, 1892/1893, (original in possession of New York City Department of Transportation), lattice girder elevation & details - girder G1 - Macombs Dam Bridge, Spanning Harlem River Between 155th Street Viaduct, Jerome Avenue, & East 162nd Street, Bronx, Bronx County, NY

  11. 75. Photocopy of original structural shop drawing, Passaic Rolling Mill ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    75. Photocopy of original structural shop drawing, Passaic Rolling Mill Company, 1892/1893, (original in possession of New York City Department of Transportation), lattice girder elevation & details - girder G1 - Macombs Dam Bridge, Spanning Harlem River Between 155th Street Viaduct, Jerome Avenue, & East 162nd Street, Bronx, Bronx County, NY

  12. 80. Photocopy of original structural shop drawing, Passaic Rolling Mill ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    80. Photocopy of original structural shop drawing, Passaic Rolling Mill Company, 1892/1893, (original in possession of New York City Department of Transportation), lattice girder elevation & details - girder G2 - Macombs Dam Bridge, Spanning Harlem River Between 155th Street Viaduct, Jerome Avenue, & East 162nd Street, Bronx, Bronx County, NY

  13. #43 HOT ROLL, A TWOHIGH REVERSING MILL THAT PRODUCES THE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    #43 HOT ROLL, A TWO-HIGH REVERSING MILL THAT PRODUCES THE LONGEST COPPER AND ALLOY STRIP IN THE U.S. INDUSTRY. OVERALL LENGTH OF THE RUN-OUT LINE IS 300'. - American Brass Foundry, 70 Sayre Street, Buffalo, Erie County, NY

  14. The Evolution of the Surface Morphologies and Microstructures of an Unleveled Hot-Rolled Steel Strip During Cold Rolling After Hydrogen Reduction

    NASA Astrophysics Data System (ADS)

    Jing, Yu-An; Shang, Qiuyue; Zang, Xiaoming; Zhang, Lei; Peng, Xingdong; Jia, Pinfeng

    2016-01-01

    The removal of oxide scale from a hot-rolled strip surface can completely eliminate environmental pollution if performed by hydrogen-reduction descaling instead of traditional pickling descaling. However, a large number of cracks appear on the surface of a leveled hot-rolled steel strip after hydrogen reduction. This effect is likely to impede the application of reduction descaling to cold-rolled products. Nevertheless, there are almost no cracks on the surface of an unleveled hot-rolled steel strip if the hot-rolled steel strip is not subjected to repeated bending by the leveler machine. The surface quality of a reduced steel strip will be better than that of a pickled steel strip. To investigate the evolution of the surface morphologies, microstructures, and properties of an unleveled strip steel during cold rolling, unleveled strip steel samples were rolled using a four-high mill after hydrogen reduction and after pickling. The surface morphologies and cross-sectional microstructures of the samples were observed by SEM, and the surface-roughness values were measured using a TR200 profilometer before and after cold-rolling deformation. The evolution of the surface morphologies and cross-sectional microstructures of the sample after cold rolling were analyzed. The results show that the oxide scale formed on the surface turns into a metallic iron layer, and a decarburization layer appears between the metallic iron layer and the steel matrix after hydrogen reduction. Few cracks, besides pores, and bubbles, appeared on the surface of the sample after hydrogen reduction. The pores and bubbles were roll-flattened after five passes of cold rolling. The work hardening degree and mechanical properties of the reduced sample are similar to those of the pickled sample after cold rolling. Compared with the rolled sample after pickling, the surface qualities of the reduced samples are better than those of the pickled samples and better than those of the reduced samples that

  15. A contact-type tensionmeter for hot rolling mills

    NASA Astrophysics Data System (ADS)

    Zhao, Xiaoyan; Zhang, Zhaohui; Sun, Yikang; Wang, Jun; Que, Cheng

    2008-12-01

    To improve the hot rolled strip quality and operational stability, a novel tensionmeter based on lever principle is developed which inspects latent waves and provides real references for flatness control in hot rolling process. The contact-type tensionmeter including two segmented rolls can get the transverse tension distribution along the strip width. Tension profile is deduced by different ratio of four force values from the embedded force sensors in tensionmeter system. The compact mechanical structure ensures the tensionmeter's robust stability in hot rolling process, standard hardware and software for data acquisition make the system easy to operate and maintain. The trails have proven tensionmeter successful in improving both strip flatness and mill performance.

  16. Rolling mill optimization using an accurate and rapid new model for mill deflection and strip thickness profile

    NASA Astrophysics Data System (ADS)

    Malik, Arif Sultan

    This work presents improved technology for attaining high-quality rolled metal strip. The new technology is based on an innovative method to model both the static and dynamic characteristics of rolling mill deflection, and it applies equally to both cluster-type and non cluster-type rolling mill configurations. By effectively combining numerical Finite Element Analysis (FEA) with analytical solid mechanics, the devised approach delivers a rapid, accurate, flexible, high-fidelity model useful for optimizing many important rolling parameters. The associated static deflection model enables computation of the thickness profile and corresponding flatness of the rolled strip. Accurate methods of predicting the strip thickness profile and strip flatness are important in rolling mill design, rolling schedule set-up, control of mill flatness actuators, and optimization of ground roll profiles. The corresponding dynamic deflection model enables solution of the standard eigenvalue problem to determine natural frequencies and modes of vibration. The presented method for solving the roll-stack deflection problem offers several important advantages over traditional methods. In particular, it includes continuity of elastic foundations, non-iterative solution when using pre-determined elastic foundation moduli, continuous third-order displacement fields, simple stress-field determination, the ability to calculate dynamic characteristics, and a comparatively faster solution time. Consistent with the most advanced existing methods, the presented method accommodates loading conditions that represent roll crowning, roll bending, roll shifting, and roll crossing mechanisms. Validation of the static model is provided by comparing results and solution time with large-scale, commercial finite element simulations. In addition to examples with the common 4-high vertical stand rolling mill, application of the presented method to the most complex of rolling mill configurations is demonstrated

  17. System for removing and replacing the journal rolls from a coal-pulverizing bowl mill

    SciTech Connect

    Gelbar, D.E.

    1985-07-16

    Jacks are positioned about the base of a coal pulverizing bowl mill to elevate the separator housing which contains and supports the journal rolls. The separator housing is raised by the rollers attached to the jacks. Once raised, the housing is rotated to sequentially position the access door of each journal roll to the front of the mill. A mobile crane conveyance is stationed at the front of the mill to remove and replace each journal roll through its access door.

  18. High-precision thickness setting models for titanium alloy plate cold rolling without tension

    NASA Astrophysics Data System (ADS)

    Wang, Xiaochen; Yang, Quan; He, Fei; Sun, Youzhao; Xiao, Huifang

    2015-03-01

    Due to its highly favorable physical and chemical properties, titanium and titanium alloy are widely used in a variety of industries. Because of the low output of a single batch, plate cold rolling without tension is the most common rolling production method for titanium alloy. This method is lack of on-line thickness closed-loop control, with carefully thickness setting models for precision. A set of high-precision thickness setting models are proposed to suit the production method. Because of frequent variations in rolling specification, a model structural for the combination of analytical models and statistical models is adopted to replace the traditional self-learning method. The deformation resistance and friction factor, the primary factors which affect model precision, are considered as the objectives of statistical modeling. Firstly, the coefficient fitting of deformation resistance analytical model based on over-determined equations set is adopted. Additionally, a support vector machine(SVM) is applied to the modeling of the deformation resistance and friction factor. The setting models are applied to a 1450 plate-coiling mill for titanium alloy plate rolling, and then thickness precision is found consistently to be within 3%, exceeding the precision of traditional setting models with a self-learning method based on a large number of stable rolling data. Excellent application performance is obtained. The proposed research provides a set of high-precision thickness setting models which are well adapted to the characteristics of titanium alloy plate cold rolling without tension.

  19. Mathematical model for strip surface roughness of stainless steel in cold rolling process

    NASA Astrophysics Data System (ADS)

    Chen, Jinshan; Li, Changsheng; Zhu, Tao; Han, Wenlong; Cao, Yong

    2013-05-01

    Surface roughness control is one of the most important subjects during producing stainless steel strips. In this paper, under the conditions of introducing to the concepts of transferring ratio and genetic factor and through the further theoretical analysis, a set of theoretical models about strip surface roughness were put forward in stainless steel cold tandem rolling. Meanwhile, the lubrication experiment in cold rolling process of SUS430 stainless steel strip was carried out in order to comprehensively study surface roughness. The effect of main factors on transferring ratio and genetic factor was analyzed quantitatively, such as reduction, initial thickness, deformation resistance, emulsion technological parameters and so on. Attenuation function equations used for describing roll surface roughness were set up, and also strip surface roughness at the entry of last mill was solved approximately. Ultimately, mathematical model on strip surface roughness for cold tandem rolling of stainless steel was built, and then it was used into the practical production. A great number of statistical results show that experimental data is in excellent agreement with the given regression equations, and exactly, the relative deviation on roughness between calculated and measured is less than 6.34%.

  20. Use of a finite element method to calculate roll profiles for broad-strip mills

    NASA Astrophysics Data System (ADS)

    Garber, E. A.; Bolobanova, N. L.; Traino, A. I.

    2012-05-01

    A model is proposed to calculate the polishing profiling of rolls in broad-strip mills using a finite element method, and it is applied to develop new roll profiles. The finite element method is used to determine the polishing profiling of a roll with a complex shape, which substantially decreases the nonuniformity of reduction and drawing over the strip width. This profiling can be executed on numerical control roll grinders.

  1. Optimization of cold rolling process parameters in order to increasing rolling speed limited by chatter vibrations

    PubMed Central

    Heidari, Ali; Forouzan, Mohammad R.

    2012-01-01

    Chatter has been recognized as major restriction for the increase in productivity of cold rolling processes, limiting the rolling speed for thin steel strips. It is shown that chatter has close relation with rolling conditions. So the main aim of this paper is to attain the optimum set points of rolling to achieve maximum rolling speed, preventing chatter to occur. Two combination methods were used for optimization. First method is done in four steps: providing a simulation program for chatter analysis, preparing data from simulation program based on central composite design of experiment, developing a statistical model to relate system tendency to chatter and rolling parameters by response surface methodology, and finally optimizing the process by genetic algorithm. Second method has analogous stages. But central composite design of experiment is replaced by Taguchi method and response surface methodology is replaced by neural network method. Also a study on the influence of the rolling parameters on system stability has been carried out. By using these combination methods, new set points were determined and significant improvement achieved in rolling speed. PMID:25685398

  2. Optimization of cold rolling process parameters in order to increasing rolling speed limited by chatter vibrations.

    PubMed

    Heidari, Ali; Forouzan, Mohammad R

    2013-01-01

    Chatter has been recognized as major restriction for the increase in productivity of cold rolling processes, limiting the rolling speed for thin steel strips. It is shown that chatter has close relation with rolling conditions. So the main aim of this paper is to attain the optimum set points of rolling to achieve maximum rolling speed, preventing chatter to occur. Two combination methods were used for optimization. First method is done in four steps: providing a simulation program for chatter analysis, preparing data from simulation program based on central composite design of experiment, developing a statistical model to relate system tendency to chatter and rolling parameters by response surface methodology, and finally optimizing the process by genetic algorithm. Second method has analogous stages. But central composite design of experiment is replaced by Taguchi method and response surface methodology is replaced by neural network method. Also a study on the influence of the rolling parameters on system stability has been carried out. By using these combination methods, new set points were determined and significant improvement achieved in rolling speed.

  3. Linking Grain Boundary Microstructure to Stress Corrosion Cracking of Cold Rolled Alloy 690 in PWR Primary Water

    SciTech Connect

    Bruemmer, Stephen M.; Olszta, Matthew J.; Toloczko, Mychailo B.; Thomas, Larry E.

    2012-10-01

    Grain boundary microstructures and microchemistries are examined in cold-rolled alloy 690 tubing and plate materials and comparisons are made to intergranular stress corrosion cracking (IGSCC) behavior in PWR primary water. Chromium carbide precipitation is found to be a key aspect for materials in both the mill annealed and thermally treated conditions. Cold rolling to high levels of reduction was discovered to produce small IG voids and cracked carbides in alloys with a high density of grain boundary carbides. The degree of permanent grain boundary damage from cold rolling was found to depend directly on the initial IG carbide distribution. For the same degree of cold rolling, alloys with few IG precipitates exhibited much less permanent damage. Although this difference in grain boundary damage appears to correlate with measured SCC growth rates, crack tip examinations reveal that cracked carbides appeared to blunt propagation of IGSCC cracks in many cases. Preliminary results suggest that the localized grain boundary strains and stresses produced during cold rolling promote IGSCC susceptibility and not the cracked carbides and voids.

  4. Investigation and Modeling of Recrystallization of Cold Rolled Automotive Steels

    NASA Astrophysics Data System (ADS)

    Zhitelev, P.; Vasilyev, A.; Sokolov, S.; Sokolov, D.; Paligin, R.

    2016-04-01

    Ferrite recrystallization in cold-rolled sheets of automotive steels has been studied using a Geeble 3800 complex. Mathematical models for quantitative description of the process kinetics and prediction of the recrystallized ferrite grain size have been developed. These models enable performing calculations for any arbitrary heating regimes, including those that are used in industrial production practice, and allow taking into account the effects of a fairly wide range variation of the chemical composition of steels.

  5. Numerical Simulations of Asperity Crushing—Application to cold rolling

    NASA Astrophysics Data System (ADS)

    Carretta, Y.; Legrand, N.; Laugier, M.; Ponthot, J.-P.

    2011-05-01

    Asperity flattening has a huge influence on friction and wear in metal forming processes. Nevertheless, phenomena that occur at the microscopic scale are still not well understood. Since no experiments can be easily performed in real forming conditions, numerical models are essential to achieve a better knowledge of what happens in these contact regions. In this paper, two finite elements models are presented. The first one represents the flattening of a serrated asperity field in plane strain conditions. The results are compared to the experiments conducted by Sutcliffe [1]. The second one is a tri-dimensional asperity model flattened by a rigid plane. The boundary conditions applied to this model correspond to the ones encountered in a real cold rolling case. The results are compared to the relative contact area computed by a strip rolling model using the analytical laws proposed by Wilson & Sheu [2] and Marsault [3].

  6. An Analytical Modified Model of Clad Sheet Bonding by Cold Rolling Using Upper Bond Theorem

    NASA Astrophysics Data System (ADS)

    Pishbin, H.; Parsa, M. H.; Dastvareh, A.

    2010-10-01

    In this paper, clad sheet bonding by cold rolling was investigated using the upper bond theorem. Plastic deformation behavior of the strip at the roll gap was investigated, unlike previous methods; distinctive angular velocities are used for different zones in roll gap in present model and absolute minimum of rolling power function is achieved. Rolling power, rolling force, and thickness ratio of the rolled product affected by various rolling condition such as flow stress of sheets, initial thickness ratio, roller radius, total thickness reduction, coefficient of friction between rollers and metals and between components layer, roll speed, etc., are discussed. It was found that the theoretical prediction of the thickness ratio of the rolled product, rolling force, and rolling power are in good agreement with the experimental measurement.

  7. Extended Kalman Filter Based Neural Networks Controller For Hot Strip Rolling mill

    NASA Astrophysics Data System (ADS)

    Moussaoui, A. K.; Abbassi, H. A.; Bouazza, S.

    2008-06-01

    The present paper deals with the application of an Extended Kalman filter based adaptive Neural-Network control scheme to improve the performance of a hot strip rolling mill. The suggested Neural Network model was implemented using Bayesian Evidence based training algorithm. The control input was estimated iteratively by an on-line extended Kalman filter updating scheme basing on the inversion of the learned neural networks model. The performance of the controller is evaluated using an accurate model estimated from real rolling mill input/output data, and the usefulness of the suggested method is proved.

  8. Extended Kalman Filter Based Neural Networks Controller For Hot Strip Rolling mill

    SciTech Connect

    Moussaoui, A. K.; Abbassi, H. A.; Bouazza, S.

    2008-06-12

    The present paper deals with the application of an Extended Kalman filter based adaptive Neural-Network control scheme to improve the performance of a hot strip rolling mill. The suggested Neural Network model was implemented using Bayesian Evidence based training algorithm. The control input was estimated iteratively by an on-line extended Kalman filter updating scheme basing on the inversion of the learned neural networks model. The performance of the controller is evaluated using an accurate model estimated from real rolling mill input/output data, and the usefulness of the suggested method is proved.

  9. Applicability of the laws of elasticity for the determination of the elastic-region length in the deformation zone during cold rolling

    NASA Astrophysics Data System (ADS)

    Garber, E. A.; Shalaevskii, D. L.; Kozhevnikova, I. A.; Traino, A. I.

    2008-06-01

    The errors of calculating the energy-force parameters of cold rolling are analyzed. They appear because of the assumption of the classic rolling theory about the applicability of the Hertz formula, which is known in the theory of elasticity, to the calculation of the elastic-region length in the deformation zone. The Hertz formula, which is used to calculate the half-width of the contact area between a fixed cylinder and a plane that bounds an elastic half-space, is shown not to take into account the following factors that are characteristic and important for the roll-strip contact: the cold working of the strip, the strip thickness, the rotation of rolls accompanied by sliding friction, and the wear that decreases the initial roll roughness (i.e., changes in the friction coefficient). A method is proposed for taking into account these factors in the calculation of the energy-force parameters of cold rolling; it is based on the statistical processing of the parameters that are measured in operating mills and are present in the databases of their process control systems. The application of this method decreases the errors of calculating the rolling forces by 35 40% and refines some laws of the state of stress in a rolled strip.

  10. Control method for steel strip roughness in Two-stand temper mill rolling

    NASA Astrophysics Data System (ADS)

    Li, Rui; Zhang, Qingdong; Zhang, Xiaofeng; Yu, Meng; Wang, Bo

    2015-05-01

    How to control surface roughness of steel strip in a narrow range for a long time has become an important question because surface roughness would significantly influence the appearance of the products. However, there are few effective solutions to solve the problem currently. In this paper, considering both asperities of work roll pressing in and squeezing the steel strip, two asperity contact models including squeezing model and pressing in model in a two-stand temper mill rolling are established by using finite element method (FEM). The simulation investigates the influences of multiple process parameters, such as work roll surface roughness, roll radius and roll force on the surface roughness of steel strip. The simulation results indicate that work rolls surface roughness and roll force play important roles in the products; furthermore, the effect of roll force in the first stand is opposite to the second. According to the analysis, a control method for steel strip surface roughness in a narrow range for a long time is proposed, which applies higher work roll roughness in the first stand and lower roll roughness in the second to make the steel strip roughness in a required narrow range. In the later stage of the production, decreasing the roll force in the first stand and increasing the roll force in the second stand guarantee the steel strip roughness relatively stable in a long time. The following experimental measurements on the surface topography and roughness of the steel strips during the whole process are also conducted. The results validate the simulation conclusions and prove the effect of the control method. The application of the proposed method in the steel strip production shows excellent performance including long service life of work roll and high finished product rate.

  11. Effect of cold-rolling on the magnettic ttransitions in Au83Fe17

    NASA Astrophysics Data System (ADS)

    Xing Du, Chen; J, Nogues; K, V. Rao; C, E. Violet; R, J. Borg

    1988-03-01

    The temperature dependences of the dynamic-elastic and viscous susceptibilities have been measured for Au83Fe17 after cold-rolling. It is found that cold-rolling reduces the Curie temperature and raises the spin-freezing temperature remarkably. These results can be explained on the basis of the precipitation medel proposed by Borg and Violet.

  12. The effects of cold rolling temperature on corrosion resistance of pure iron

    NASA Astrophysics Data System (ADS)

    Jinlong, Lv; Hongyun, Luo

    2014-10-01

    The effects of cold rolling temperature on grain size and grain orientation of pure iron were investigated. Comparing with sample rolled at room temperature, the grain refinement was facilitated in sample obtained by cryogenic cold rolling at liquid-nitrogen temperature. However, the grain orientation changed little for two samples. It was shown that cathodic hydrogen evolution reaction could govern the corrosion reaction for pure iron in sulfuric acid solution. The grain refinement obtained by rolling improved the corrosion resistance of iron in sulfuric acid solution, borate buffer solution and borate buffer solution with chloride ion. However, comparing with iron rolled at room temperature, the corrosion resistance of iron obtained by cryogenic temperature rolling was lower. Comparing with iron rolled at room temperature, higher dislocation density in iron rolled at cryogenic temperature reduced its corrosion resistance.

  13. Soft Starting Arrangements Availables for Hot Rolling Mills for Energy Conservation

    NASA Astrophysics Data System (ADS)

    Bisen, A. M.; Bapat, P. M.; Gagnuly, S. K.

    2012-07-01

    The conventional rolling mills in India are producing a major part of structural steel requirement of the country. The energy conservation in these rolling mills can be achieved mainly by reducing the size of the prime mover i.e. main electric motor. The power consumption per ton can be considerably decreased through proper selection of electric motor since it has been an observation by many surveyors[1] that the selection of electric motor of the rolling mill has been almost five to ten times on the higher side which can be easily verified from the power consumption and motor working data.Flywheel is a mechanical storage device. Largest size of flywheels are frequently recommended for smooth running of rolling mills. The main difficulty encountered in selecting large capacity flywheel or flywheel gear box system is the starting of the mill with smaller capacity electric motor. The starting characteristic of electric motor is not suitable for starting such rolling mill with very high inertia flywheel. In such condition it becomes very essential to introduce the soft starting arrangement for the electric motor so that considerably small size motor can start the flywheel effectively.Soft starters are used for the smooth start-up control of three-phase induction motors. The soft starter is functionally located between the Flywheel and the electric motor. In selecting the correct soft starter to suit the application the peculiarities of the soft start should be considered. In the prevailing conditions we use the motor of high horse power due to the fact that the flywheel requires high torque to be driven initially. For the same reason the efficiency of the flywheel is very low initially. Once the flywheel stores sufficient power which is required at the start up, the flywheel then requires less power than given initially. If we somehow are able to increase the efficiency of the flywheel using a flexible electrical, mechanical, hydraulic or flexible drives with

  14. Effect of the cold-rolling parameters and the yield strength of the strip material on the friction stresses in a deformation zone

    NASA Astrophysics Data System (ADS)

    Garber, E. A.; Yagudin, I. V.; Ermilov, V. V.; Traino, A. I.

    2009-10-01

    The reliability of the methods of determining the friction coefficient is analyzed, since the friction stresses in the deformation zone during cold rolling significantly affect the quality of cold-rolled sheets and the energy consumption. The well-known experimental data and empirical dependences are shown to contradict each other, and the statistical assurance of these dependences is absent. A database on the interrelated technological and energy-force parameters of a five-stand cold-rolling mill, which includes a wide range of steel grades and strip sizes and shapes, is analyzed. Regression analysis is used to obtain a statistically reliable regression dependence of the friction coefficient in the deformation zone on the most significant technological parameters. The application of this dependence decreases the error of energy-force calculations by more than two times.

  15. Ferromagnetic properties of cold rolled AISI 304L steel

    NASA Astrophysics Data System (ADS)

    Tavares, S. S. M.; da Silva, M. R.; Neto, J. M.; Miraglia, S.; Fruchart, D.

    2002-04-01

    The ferromagnetic properties (coercive force, residual and saturation magnetisation) of a cold rolled AISI 304L stainless steel were measured as function of the applied deformation, using a vibrating sample magnetometer. The martensite volume fraction produced by deformation was calculated through the magnetisation saturation ( σs) value. A maximum amount of martensite (81%) was obtained by applying a true deformation ɛ=2.41 and a heat treatment at 400°C after rolling. The residual induction ( Br) and the squareness (=ratio between residual ( Br) and saturation ( Bs) inductions) increased, while the coercive field ( Hc) decreased with the amount of deformation. The heat treatment at 400°C promotes as well the increase of both Br and Br/ Bs and the decrease of Hc. The magnetic properties obtained in the most severely deformed samples ( Hc=23.08-23.63 kJ/m 3, Br=1.01-1.20 T and Bs=1.12-1.28 T) are comparable to that of some hard and semi-hard alloys used as magnets. The stability of the ferromagnetic martensite ( α') was investigated by thermomagnetic analysis. The starting ( As) and final ( Af) temperatures of the martensite phase ( α') transformation into austenite during heating were determined to As=430-440°C and Af=610-616°C.

  16. TOPICAL REVIEW: Progress in cold roll bonding of metals

    NASA Astrophysics Data System (ADS)

    Li, Long; Nagai, Kotobu; Yin, Fuxing

    2008-04-01

    Layered composite materials have become an increasingly interesting topic in industrial development. Cold roll bonding (CRB), as a solid phase method of bonding same or different metals by rolling at room temperature, has been widely used in manufacturing large layered composite sheets and foils. In this paper, we provide a brief overview of a technology using layered composite materials produced by CRB and discuss the suitability of this technology in the fabrication of layered composite materials. The effects of process parameters on bonding, mainly including process and surface preparation conditions, have been analyzed. Bonding between two sheets can be realized when deformation reduction reaches a threshold value. However, it is essential to remove surface contamination layers to produce a satisfactory bond in CRB. It has been suggested that the degreasing and then scratch brushing of surfaces create a strong bonding between the layers. Bonding mechanisms, in which the film theory is expressed as the major mechanism in CRB, as well as bonding theoretical models, have also been reviewed. It has also been showed that it is easy for fcc structure metals to bond compared with bcc and hcp structure metals. In addition, hardness on bonding same metals plays an important part in CRB. Applications of composites produced by CRB in industrial fields are briefly reviewed and possible developments of CRB in the future are also described. Corrections were made to the abstract and conclusion of this article on 18 June 2008. The corrected electronic version is identical to the print version.

  17. Intermixing in Cu/Ni multilayers induced by cold rolling

    SciTech Connect

    Wang, Z.; Perepezko, J. H.; Larson, D.; Reinhard, D.

    2015-04-28

    Repeated cold rolling was performed on multilayers of Cu60/Ni40 and Cu40/Ni60 foil arrays to study the details of driven atomic scale interfacial mixing. With increasing deformation, there is a significant layer refinement down to the nm level that leads to the formation of a solid solution phase from the elemental end members. Intriguingly, the composition of the solid solution is revealed by an oscillation in the composition profile across the multilayers, which is different from the smoothly varying profile due to thermally activated diffusion. During the reaction, Cu mixed into Ni preferentially compared to Ni mixing into Cu, which is also in contrast to the thermal diffusion behavior. This is confirmed by observations from X-ray diffraction, electron energy loss spectrum and atom probe tomography. The diffusion coefficient induced by cold rolling is estimated as 1.7 × 10{sup −17} m{sup 2}/s, which cannot be attributed to any thermal effect. The effective temperature due to the deformation induced mixing is estimated as 1093 K and an intrinsic diffusivity d{sub b}, which quantifies the tendency towards equilibrium in the absence of thermal diffusion, is estimated as 6.38 × 10{sup −18} m{sup 2}/s. The fraction of the solid solution phase formed is illustrated by examining the layer thickness distribution and is described by using an error function representation. The evolution of mixing in the solid solution phase is described by a simplified sinusoid model, in which the amplitude decays with increased deformation level. The promoted diffusion coefficient could be related to the effective temperature concept, but the establishment of an oscillation in the composition profile is a characteristic behavior that develops due to deformation.

  18. Effects of microalloying on hot-rolled and cold-rolled Q&P steels

    NASA Astrophysics Data System (ADS)

    Azevedo de Araujo, Ana Luiza

    Third generation advanced high strength steels (AHSS) have been a major focus in steel development over the last decade. The premise of these types of steel is based on the potential to obtain excellent combinations of strength and ductility with low-alloy compositions by forming mixed microstructures containing retained austenite (RA). The development of heat treatments able to achieve the desired structures and properties, such as quenching and partitioning (Q&P) steels, is driven by new requirements to increase vehicle fuel economy by reducing overall weight while maintaining safety and crashworthiness. Microalloying additions of niobium (Nb) and vanadium (V) in sheet products are known to provide strengthening via grain refinement and precipitation hardening and may influence RA volume fraction and transformation behavior. Additions of microalloying elements in Q&P steels have not been extensively studied to date, however. The objective of the present study was to begin to understand the potential roles of Nb and V in hot-rolled and cold-rolled Q&P steel. For that, a common Q&P steel composition was selected as a Base alloy with 0.2C-1.5Si-2.0Mn (wt. %). Two alloys with an addition of Nb (0.02 and 0.04 wt. %) and one with an addition of V (0.06 wt. %) to the Base alloy were investigated. Both hot-rolled and cold-rolled/annealed Q&P simulations were conducted. In the hot-rolled Q&P study, thermomechanical processing was simulated via hot torsion testing in a GleebleRTM 3500, and four coiling temperatures (CT) were chosen. Microstructural evaluation (including RA measurements via electron backscattered diffraction - EBSD) and hardness measurements were performed for all alloys and coiling conditions. The analysis showed that Nb additions led to overall refinement of the prior microstructure. Maximum RA fractions were measured at the 375 °C CT, and microalloying was associated with increased RA in this condition when compared to the Base alloy. A change in

  19. Identification of Material Properties Based on Rolling Process at 4-Stand Laboratory Mill

    NASA Astrophysics Data System (ADS)

    Szeliga, D.; Graf, M.; Kawalla, R.; Pietrzyk, M.

    2011-05-01

    The general objective of the work is to estimate the properties of the material in hot strip rolling process. The authors propose a modified inverse algorithm; to make direct use of the manufacturing process instead of conventional plastometric tests. This approach allows to reduce time and costs of identification. The rolling at 4-stand pilot mill at the Institute of Metal Forming, TU Bergakademie, Freiberg was selected. The material was C45 steel. The measured quantities of the process were rolling loads and torques, as well as temperatures. Numerical tests have shown that accuracy of torque predictions is low, therefore, the goal function of inverse analysis was defined as an average square root error between measured and FEM calculated rolling loads only. The first stage of the work was to develop the model of the hot strip rolling, which defines the direct model in the inverse analysis. This model is complex, it composes the whole roughing and finishing rolling. Based on the model and results of the laboratory experiment, the deformation process including the temperature field and the recrystallization up to the last finishing mill is calculated. Moreover, an application of the inverse analysis to the identification of the models of the hot strip rolling and design of the rolling parameters allows to obtain the required microstructure of final products. Inverse analysis and/or optimization of such a manufacturing chain is time-consuming. Large number of control parameters makes the time of the analysis unacceptable. Therefore, the metamodel of the hot rolling is applied to make the inverse calculations efficient. In the work the results of calculations with identified process parameters and experimental data are compared and presented. Also advantages and disadvantages are described.

  20. Effect of Cold Rolling on Phase Transformation Temperatures of NiTi Shape Memory Alloy

    NASA Astrophysics Data System (ADS)

    Pattabi, Manjunatha; Murari, M. S.

    2015-02-01

    The effect of cold rolling and heat treatment on the phase transformation behavior of NiTi shape memory alloy (SMA) heat treated at 660 °C has been investigated. Four sets of samples were cold rolled after heat treatment. The austenite-to-martensite and martensite-to-austenite transformation temperatures for samples without any cold rolling are determined through differential scanning calorimetry (DSC). The austenitic start temperature gets shifted to the higher temperature side with increase in the percentage of the cold rolling up to 12.5%. Austenitic finish temperature could not be detected in cold-rolled samples. Martensitic start temperature increases slightly with increased cold rolling while martensitc finish temperature slightly decreases. Beyond 12.5% cold work, the shape memory effect (SME) is completely lost. The evolution of austenitic phase in SMA subjected to cold rolling was studied through powder x-ray diffraction (XRD) at different temperatures in the range 25 to 160 °C at intervals of 10 °C, during heating and cooling. The XRD results agree with those of DSC. Two sets of cold-rolled samples were again heat treated to 300 and 500 °C and the transformation behavior was studied using DSC. Heat treatment at 300 °C brings back the SME, but with the presence of an intermediate R-Phase due to the additional dislocations present. Even with a heat treatment at 500 °C, the effect of cold work is not completely removed and a single-step transformation is not observed. Another set of samples subjected to cold work were heat treated at 660 °C and the transformation is studied. The effect of cold work even up to 25% is completely removed with this heat treatment as indicated by DSC. The complete regaining of the SME is further confirmed by electrical resistivity measurements also.

  1. Cold rolling induced alloying behaviors in metallic multilayers

    NASA Astrophysics Data System (ADS)

    Wang, Zhe

    Phase transformation and atomic scale intermixing induced by deformation are important and fundamental issues in the mechanical alloying processes. Repeated cold rolling and folding experiments were performed on the metallic multilayers in order to study the deformation driven behaviors. Various binary systems such as isomorphous, eutectic and thermodynamically immiscible systems were studied. Moreover, monometallic Pd, Pt and Fe were selected in order to study the deformation driven recrystallization behavior. In Cu/Ni multilayers, the composition of the solid solution is revealed by an oscillation in the composition profile across the multilayers, which is different from the smoothly varying profile due to thermally activated diffusion. During the reaction, Cu mixed into Ni preferentially compared to Ni mixing into Cu, which is also in contrast to the thermal diffusion behavior. During the cold rolling of multilayers of Ni and V, deformation induces phase transformation and an interfacial mixing with suppression of nucleation of intermetallic phases. The results also demonstrate that between pure Ni and V layers a metastable fcc solid solution phase forms in Ni70V30, a metastable bcc solid solution phase forms in Ni30V70 and metastable fcc and bcc solid solution phases form in Ni57V43. Compared to the stored energy due to dislocation and interfaces, the excess chemical free energy from the interfacial mixing is the largest portion of total stored energy from deformation, which represents a form of mechanochemical transduction. The difference in the intermixing behaviors between Cu/Ni and Ni/V systems is due to that the systems have different heat of mixing and interface characters. Deformation of Cu/Fe multilayers yields a smooth and monotonic variation in the composition profile. From the local composition consumption it is revealed that that Fe mixes into Cu preferentially than Cu mixing into Fe. The room temperature deformation driven recrystallization was

  2. Preparation Model Based Control System For Hot Steel Strip Rolling Mill Stands

    NASA Astrophysics Data System (ADS)

    Bouazza, S. E.; Abbassi, H. A.; Moussaoui, A. K.

    2008-06-01

    As part of a research project on El-hadjar Hot Steel Rolling Mill Plant Annaba Algeria a new Model based control system is suggested to improve the performance of the hot strip rolling mill process. In this paper off-line model based controllers and a process simulator are described. The process models are based on the laws of physics. these models can predict the future behavior and the stability of the controlled process very reliably. The control scheme consists of a control algorithm. This Model based Control system is evaluated on a simulation model that represents accurately the dynamic of the process. Finally the usefulness to the Steel Industry of the suggested method is highlighted.

  3. Enhancing Thermal Conductivity of Mg-Sn Alloy Sheet by Cold Rolling and Aging

    NASA Astrophysics Data System (ADS)

    Huang, Qiuyan; Tang, Aitao; Ma, Shida; Pan, Hucheng; Song, Bo; Gao, Zhengyuan; Rashad, Muhammad; Pan, Fusheng

    2016-06-01

    In present work, effect of cold rolling and aging on thermal conductivity (TC) of the as-extruded Mg-2Sn alloy was studied. Experimental results revealed that TC of as-extruded sheet decreases to value of ~105.4 W/m/K after 18% reduction rolling. TC increases with increase in aging time and regains the highest value of 126 W/m/K. Enhanced TC of cold-rolled Mg-Sn alloys is attributed to the defects annihilation, residual stress release, and precipitations. The more pronounced rolling reduction would induce more second-phase precipitations, and thus TC of the 18% rolled alloy is larger than that of 5% rolled alloys. Texture is also an important factor affecting thermal conductivity of Mg alloys, and double-peak texture is not beneficial for thermal transportation. The result would shed light on the novel design of highly conductive Mg sheet.

  4. Magnetic anisotropy induced by cold rolling in Co and Co-Fe alloys

    NASA Astrophysics Data System (ADS)

    Tanaka, T.; Takahashi, M.; Kadowaki, S.; Wakiyama, T.

    1991-01-01

    The roll reduction and concentration dependences of the uniaxial magnetic anisotropy induced by cold-rolling, Kur, were investigated for hexagonal Co and Co-Fe alloys. The maximum value of Kur was 3×105 erg/cm3 at 10%-20% roll reduction for Co and Co-1.5% Fe. The easy direction was perpendicular and parallel to the rolling direction for the alloys containing less than 1.2% Fe and more than 1.2% Fe at room temperature, respectively. The easy direction of Kur changed at 260 °C for Co. The texture produced by cold-rolling was detected by Schulz's method. The induced anisotropies were evaluated by using the Ku1, Ku2, and the x-ray reflected intensities. The calculated values and easy direction agreed well with the experimental results. The origin of Kur for hexagonal Co and Co-Fe alloys is clearly explained by formation of rolling texture.

  5. Stress analysis of asymmetrical cold rolling of clad sheet using the slab method

    NASA Astrophysics Data System (ADS)

    Hwang, Y. M.; Tzou, G. Y.

    1996-10-01

    An analytical model for general asymmetrical cold rolling of clad sheet bonded before rolling was proposed to explore the plastic deformation behavior of the clad sheet using the slab method. The model allowed easy calculation of the neutral points between the upper and lower rolls and the clad sheet; rolling pressure distribution along the contact interface of the roll, horizontal stresses in the component layers of the clad sheet, shear stresses at the interface of the clad sheet, and rolling force. These characteristics as affected by various rolling conditions (e.g., thickness ratio and shear yield stress ratio of the raw clad sheet, roll speed ratio, reduction, frictional coefficient, roll radius ratio, etc.) were analyzed systematically. This approach yielded complete forms for the rolling pressure distribution, rolling force, and rolling torque. Moreover, the computational time required by this analytical model is about 1/20 to 1/25 of that required by the RUNGE KUTTA numerical method under the same rolling conditions.

  6. EBSD study on crystallographic texture and microstructure development of cold-rolled FePd alloy

    SciTech Connect

    Lin, Hung-Pin; Ng, Tin-San; Kuo, Jui-Chao; Chen, Yen-Chun; Chen, Chun-Liang; Ding, Shi-Xuan

    2014-07-01

    The crystallographic texture and microstructure of FePd alloy after cold-rolling deformation were investigated using electron backscatter diffraction. The major orientations of twin copper and copper after 50% thickness reduction were observed in face-centered cubic-disordered FePd alloy, whereas the main orientation was obtained from brass type after 90% cold rolling. Increase in cold rolling resulted in the change of preferred orientation from copper to brass. Decrease in orientation intensity of copper also increased that of Goss and brass. - Highlights: • The evolution of texture and microstructure in FePd alloy was investigated after cold rolling using EBSD. • Increasing in reduction leads to the change of texture from Copper-type to Brass-type. • The reduction of Copper orientation results in increasing in Goss and Brass orientations.

  7. Microstructure and helium irradiation performance of high purity tungsten processed by cold rolling

    NASA Astrophysics Data System (ADS)

    Chen, Zhe; Han, Wenjia; Yu, Jiangang; Kecskes, Laszlo; Zhu, Kaigui; Wei, Qiuming

    2016-10-01

    This work aims to investigate the effects of confined cold rolling on the evolution of microstructure, hardness, and helium irradiation performance of high purity tungsten (W). Using a final rolling temperature of 450 °C, W samples were severely deformed by confined cold rolling up to equivalent strains (εeq) of 1.6 and 3.3. Experimental results indicate that the average grain size of W specimens processed by confined cold rolling has been greatly reduced, and the rolled W samples with εeq ∼3.3 do not show an "ideal texture" of (001)[110] which is the expected texture of bcc metals processed by conventional cold rolling. The irradiation resistance against 60 keV He+ ions with up to a dose of 1.5 × 1022 ions·m-2 of the rolled W is compared to that of the as-received W. Results show that, due to an improvement of the metal's ductility, blister bursting with a partially opened lid forms on the surface of the rolled W, whereas blister bursting with a fully opened lid forms on the surface of the as-received W.

  8. Dislocation characterization in cold rolled stainless steel using nonlinear ultrasonic techniques: A comprehensive model

    NASA Astrophysics Data System (ADS)

    Zhang, Jianfeng; Xuan, Fu-zhen; Xiang, Yanxun

    2013-09-01

    Both dislocation density and character in cold rolled stainless steel cause the change of acoustic nonlinearity. An analytical model considering the different oscillating motion of edge and screw dislocations is presented for the generation of ultrasonic harmonic wave during the process of multiplication and motion of dislocation. Results reveal that the edge dislocation induces stronger acoustic nonlinearity response than screw dislocation. The new model is certified by the application to the cold rolled stainless steel.

  9. A vision-based material tracking system for heavy plate rolling mills

    NASA Astrophysics Data System (ADS)

    Tratnig, Mark; Reisinger, Johann; Hlobil, Helmut

    2007-01-01

    A modern heavy plate rolling mill can process more than 20 slabs and plates simultaneously. To avoid material confusions during a compact occupancy and the permanent discharging and re-entering of parts, one must know the identity and position of each part at every moment. One possibility to determine the identity and position of each slab and plate is the application of a comprehensive visual-based tracking system. Compared to a tracking system that calculates the position of a plate based on the diameter and the turns of the transport rolls, a visual system is not corrupted by a position- and material dependent transmission slip. In this paper we therefore present a vision-based material tracking system for the 2-dimensional tracking of glowing material in harsh environment. It covers the production area from the plant's descaler to the pre-stand of the rolling mill and consists of four independent, synchronized overlapping cameras. The paper first presents the conceptual design of the tracking system - and continues then with the camera calibration, the determination of pixel contours, the data segmentation and the fitting & modelling of the objects bodies. In a next step, the work will then show the testing setup. It will be described how the material tracking system was implemented into the control system of the rolling mill and how the delivered tracking data was checked on its correctness. Finally, the paper presents some results. It will be shown that the position of some moving plates was estimated with a precision of approx. 0.5m. The results will be analyzed and it will be explained where the inaccuracies come from and how they eventually can be removed. The paper ends with a conclusion and an outlook on future work.

  10. Control of surface thermal scratch of strip in tandem cold rolling

    NASA Astrophysics Data System (ADS)

    Chen, Jinshan; Li, Changsheng

    2014-07-01

    The thermal scratch seriously affects the surface quality of the cold rolled stainless steel strip. Some researchers have carried out qualitative and theoretical studies in this field. However, there is currently a lack of research on effective forecast and control of thermal scratch defects in practical production, especially in tandem cold rolling. In order to establish precise mathematical model of oil film thickness in deformation zone, the lubrication in cold rolling process of SUS410L stainless steel strip is studied, and major factors affecting oil film thickness are also analyzed. According to the principle of statistics, mathematical model of critical oil film thickness in deformation zone for thermal scratch is built, with fitting and regression analytical method, and then based on temperature comparison method, the criterion for deciding thermal scratch defects is put forward. Storing and calling data through SQL Server 2010, a software on thermal scratch defects control is developed through Microsoft Visual Studio 2008 by MFC technique for stainless steel in tandem cold rolling, and then it is put into practical production. Statistics indicate that the hit rate of thermal scratch is as high as 92.38%, and the occurrence rate of thermal scratch is decreased by 89.13%. Owing to the application of the software, the rolling speed is increased by approximately 9.3%. The software developed provides an effective solution to the problem of thermal scratch defects in tandem cold rolling, and helps to promote products surface quality of stainless steel strips in practical production.

  11. Warm/cold rolling processes for producing Fe-6.5wt% Si electrical steel with columnar grains

    NASA Astrophysics Data System (ADS)

    Fu, Hua-dong; Zhang, Zhi-hao; Pan, Hong-jiang; Mo, Yuan-ke; Xie, Jian-xin

    2013-06-01

    A new technical prototype for producing Fe-6.5wt% Si electrical steel sheets by directional solidification, heat treatment before rolling, warm rolling, and cold rolling was proposed in the present study. The formability of Fe-6.5wt% Si electrical steel before rolling and the reasonable process parameters of this technical prototype were obtained. Experimental results reveal that the formability of Fe-6.5wt% Si electrical steel is improved significantly under the combination of directional solidification and heat treatment before rolling. Fe-6.5wt% Si electrical steel sheets with the thickness of 0.15 mm, bright surface, few edge cracks, and high rolling yield can be successfully fabricated using this technology without any intermediate annealing during the whole rolling. The combination of directional solidification, heat treatment before rolling, warm rolling, and cold rolling can work as a new process for highly efficient and compact fabrication of Fe-6.5wt% Si electrical steel sheets.

  12. Customized maximal-overlap multiwavelet denoising with data-driven group threshold for condition monitoring of rolling mill drivetrain

    NASA Astrophysics Data System (ADS)

    Chen, Jinglong; Wan, Zhiguo; Pan, Jun; Zi, Yanyang; Wang, Yu; Chen, Binqiang; Sun, Hailiang; Yuan, Jing; He, Zhengjia

    2016-02-01

    Fault identification timely of rolling mill drivetrain is significant for guaranteeing product quality and realizing long-term safe operation. So, condition monitoring system of rolling mill drivetrain is designed and developed. However, because compound fault and weak fault feature information is usually sub-merged in heavy background noise, this task still faces challenge. This paper provides a possibility for fault identification of rolling mills drivetrain by proposing customized maximal-overlap multiwavelet denoising method. The effectiveness of wavelet denoising method mainly relies on the appropriate selections of wavelet base, transform strategy and threshold rule. First, in order to realize exact matching and accurate detection of fault feature, customized multiwavelet basis function is constructed via symmetric lifting scheme and then vibration signal is processed by maximal-overlap multiwavelet transform. Next, based on spatial dependency of multiwavelet transform coefficients, spatial neighboring coefficient data-driven group threshold shrinkage strategy is developed for denoising process by choosing the optimal group length and threshold via the minimum of Stein's Unbiased Risk Estimate. The effectiveness of proposed method is first demonstrated through compound fault identification of reduction gearbox on rolling mill. Then it is applied for weak fault identification of dedusting fan bearing on rolling mill and the results support its feasibility.

  13. Evolutions of Microstructure and Properties During Cold Rolling of 19Cr Duplex Stainless Steel

    NASA Astrophysics Data System (ADS)

    Ran, Qingxuan; Xu, Wanjian; Wu, Zhaoyu; Li, Jun; Xu, Yulai; Xiao, Xueshan; Hu, Jincheng; Jiang, Laizhu

    2016-07-01

    Evolutions of microstructure, mechanical, and corrosion properties of 19Cr (Fe-18.9Cr-10.1Mn-0.3Ni-0.261N-0.030C-0.5Si) duplex stainless steel have been investigated during cold rolling at room temperature. Dislocation slip dominated deformation mode of ferrite phase. However, deformation mechanism of austenite phase was different with the increasing cold-rolling reductions. Dislocation slip and strengthening effect of twin boundaries caused pile-up phenomenon at the initial deformation stage. When the amount of cold-rolling reduction attained greater than 50 pct, induced α'-martensite appeared in deformed austenite phase. Hardness of austenite phase was higher than that of the deformed ferrite because of its higher strengthening effect during cold-rolling process. Cold-rolling deformation caused deterioration of the pitting corrosion resistance in 3.5 wt pct NaCl aqueous solution. Pitting corrosion always initiated in the ferrite phase and the phase boundary in the solution-treated alloy. Additional pitting holes appeared in deformed austenite phase because of the decrease in corrosion resistance caused by dislocation accumulation and induced α'-martensite.

  14. Evolutions of Microstructure and Properties During Cold Rolling of 19Cr Duplex Stainless Steel

    NASA Astrophysics Data System (ADS)

    Ran, Qingxuan; Xu, Wanjian; Wu, Zhaoyu; Li, Jun; Xu, Yulai; Xiao, Xueshan; Hu, Jincheng; Jiang, Laizhu

    2016-10-01

    Evolutions of microstructure, mechanical, and corrosion properties of 19Cr (Fe-18.9Cr-10.1Mn-0.3Ni-0.261N-0.030C-0.5Si) duplex stainless steel have been investigated during cold rolling at room temperature. Dislocation slip dominated deformation mode of ferrite phase. However, deformation mechanism of austenite phase was different with the increasing cold-rolling reductions. Dislocation slip and strengthening effect of twin boundaries caused pile-up phenomenon at the initial deformation stage. When the amount of cold-rolling reduction attained greater than 50 pct, induced α'-martensite appeared in deformed austenite phase. Hardness of austenite phase was higher than that of the deformed ferrite because of its higher strengthening effect during cold-rolling process. Cold-rolling deformation caused deterioration of the pitting corrosion resistance in 3.5 wt pct NaCl aqueous solution. Pitting corrosion always initiated in the ferrite phase and the phase boundary in the solution-treated alloy. Additional pitting holes appeared in deformed austenite phase because of the decrease in corrosion resistance caused by dislocation accumulation and induced α'-martensite.

  15. Plate Rolling Modeling at Mill 5000 of OJSC ``Magnitogorsk Iron and Steel'' for Analysis and Optimization of Temperature Rates

    NASA Astrophysics Data System (ADS)

    Salganik, V.; Shmakov, A.; Pesin, A.; Pustovoytov, D.

    2010-06-01

    Modeling of strip deflected mode and thermal state in rolling is an integral part of the technology and perspective rolling-mill machinery such as plate mill 5000 of the OJSC "Magnitogorsk Iron and Steel". To comprehend metal behavior in the deformation zone in the rough passes during plate rolling it is essential to assess the impact of various temperature factors on variations in field of stress and strain intensities as well as temperature fields in deformation. To do such researches in consideration of various software products and adequate results one of the most effective methods nowadays is regarded as the method of finite elements. The research shows modeling of roughing rolling of a pipe steel sheet with strength category X80 according to standard API-5L. In the research of the metal deflected mode software product DEFORM 2D has been used for the isothermal and nonisothermic process. The mathematical modeling allows revealing the impact of temperature field on the metal deflected mode in the rough passes in plate rolling. Supposedly, it is deformation heating that can have more impact on the ingot temperature profile in the finishing passes in controlled rolling of the pipe steel grades. It is defined by high percent reduction, rolling speeds; more area of heat exchange surface; less thickness and lower temperature of rolling. The results can be used to develop efficient modes of plate rolling of the pipe steels.

  16. Improvement of rolling modes of long length rails on the universal rail and structural steel mill “EVRAZ ZSMK”

    NASA Astrophysics Data System (ADS)

    Golovatenko, A. V.; Umansky, A. A.; Kadykov, V. N.

    2016-09-01

    Using the results of theoretical and experimental research a new rolling mode of long-length rails on the universal rail-and-structural steel mill JSC “EVRAZ Consolidated West Siberian Metallurgical Plant” (“EVRAZ ZSMK”) was developed with a reduced number of passes in the breakdown stands. Experimental and industrial testing and implementation of the new rolling mode showed a high technical and economic efficiency of its use - reduction in the specific energy consumption was registered, as well as decrease in rejection of rails due to their surface defects, consumption of mill rolls and increase in mill productivity. The cost- effectiveness after implementation was more than 98 million RUB per year.

  17. Characterizing Hardening on Annealing of Cold-Rolled Aluminum AA3103 Strips

    NASA Astrophysics Data System (ADS)

    Govindaraj, Nagaraj Vinayagam; Bjørge, Ruben; Holmedal, Bjørn

    2013-10-01

    AA3103 aluminum strips were cold rolled to various von Mises strains up to 4.7. In addition, two severely deformed conditions were obtained by one and four cycles of cold accumulated roll bonding subsequent to cold rolling to a strain of 4.2. For cases of subsequent annealing at 498 K (225 °C) for 10 minutes, an increase in the ultimate tensile strength was observed at the rolling strains of 1.7 and higher. Similar hardening is observed for a wide range of temperature-time combinations for temperatures greater than 423 K (150 °C). The yield stress is also increased by a few per cent during further cold rolling. The magnitude of the increase in strength on annealing increased with the increasing strain. Electron backscattered diffraction and transmission electron microscopy studies showed no significant changes in the high- or low-angle grain boundary spacings by this annealing. A systematic investigation on the roles played by Si and Mn was made with different homogenization treatments of AA3103 and of an AlSi alloy. Based on tensile tests, and differential scanning calorimetry and electrical conductivity measurements, it is concluded that Mn plays a major role. The exact mechanisms causing hardening on annealing are not identified, but through elimination of other explanations, it is suggested that some sort of clustering or precipitation mechanism is involved.

  18. Statistical analysis on static recrystallization texture evolution in cold-rolled AZ31 magnesium alloy sheet.

    PubMed

    Park, Jun-Ho; Ahn, Tae-Hong; Choi, Hyun-Sik; Chung, Jung-Man; Kim, Dong-Ik; Oh, Kyu Hwan; Han, Heung Nam

    2013-08-01

    Cast AZ31B-H24 magnesium alloy, comprising Mg with 3.27 wt% Al and 0.96 wt% Zn, was cold rolled and subsequently annealed. Global texture evolutions in the specimens were observed by X-ray diffractometry after the thermomechanical processing. Image-based microstructure and texture for the deformed, recrystallized, and grown grains were observed by electron backscattered diffractometry. Recrystallized grains could be distinguished from deformed ones by analyzing grain orientation spread. Split basal texture of ca. ±10-15° in the rolling direction was observed in the cold-rolled sample. Recrystallized grains had widely spread basal poles at nucleation stage; strong {0001} basal texture developed with grain growth during annealing.

  19. Finger milling-cutter CNC generating hypoid pinion tooth surfaces based on modified-roll method and machining simulation

    NASA Astrophysics Data System (ADS)

    Li, Genggeng; Deng, Xiaozhong; Wei, Bingyang; Lei, Baozhen

    2011-05-01

    The two coordinate systems of cradle-type hypoid generator and free-form CNC machine tool by application disc milling-cutter to generate hypoid pinion tooth surfaces based on the modified-roll method were set up, respectively, and transformation principle and method for machine-tool settings between the two coordinate systems was studied. It was presented that finger milling-cutter was mounted on imagined disc milling-cutter and its motion was controlled directly by CNC shafts to replace disc milling-cutter blades effective cutting motion. Finger milling-cutter generation accomplished by ordered circular interpolation was determined, and interpolation center, starting and ending were worked out. Finally, a hypoid pinion was virtually machined by using CNC machining simulation software VERICUT.

  20. Finger milling-cutter CNC generating hypoid pinion tooth surfaces based on modified-roll method and machining simulation

    NASA Astrophysics Data System (ADS)

    Li, Genggeng; Deng, Xiaozhong; Wei, Bingyang; Lei, Baozhen

    2010-12-01

    The two coordinate systems of cradle-type hypoid generator and free-form CNC machine tool by application disc milling-cutter to generate hypoid pinion tooth surfaces based on the modified-roll method were set up, respectively, and transformation principle and method for machine-tool settings between the two coordinate systems was studied. It was presented that finger milling-cutter was mounted on imagined disc milling-cutter and its motion was controlled directly by CNC shafts to replace disc milling-cutter blades effective cutting motion. Finger milling-cutter generation accomplished by ordered circular interpolation was determined, and interpolation center, starting and ending were worked out. Finally, a hypoid pinion was virtually machined by using CNC machining simulation software VERICUT.

  1. Improved cold rolling workability of warm rolled Fe-6.5wt%Si electrical steel with columnar grains by annealing

    NASA Astrophysics Data System (ADS)

    Mo, Yuan-ke; Zhang, Zhi-hao; Xie, Jian-xin; Fu, Hua-dong; Pan, Hong-jiang

    2015-11-01

    The effects of annealing temperature (with the annealing time being constant at 1 h) on the microstructure, ordering, residual stress, mechanical properties, and subsequent cold rolling workability of Fe-6.5wt%Si electrical steel with columnar grains were investigated, where the steel was warm rolled at 500°C with a reduction of 95%. The results show that recrystallization began to occur in the sample annealed at 575°C and that full recrystallization occurred in the sample annealed at 625°C. When the annealing temperature was 500°C or greater, the extent of reordering in the sample was high, which reduced the room-temperature plasticity. However, annealing at temperatures below 300°C did not significantly reduce the residual tensile stress on the edge of the warm rolled samples. Considering the comprehensive effects of annealing temperature on the recrystallization, reordering, residual stress, and mechanical properties of the warm rolled Fe-6.5wt%Si electrical steel with columnar grains, the appropriate annealing temperature range is 300°C-400°C. Unlike the serious edge cracks that appeared in the sample after direct cold rolling, the annealed samples could be cold rolled to a total reduction of more than 71.4% without the formation of obvious edge cracks, and bright-surface Fe-6.5wt%Si electrical steel strips with a thickness less than 0.1 mm could be fabricated by cold rolling.

  2. Cold-rolled, high-strength sheet steels for auto applications

    NASA Astrophysics Data System (ADS)

    Bleck, Wolfgang

    1996-07-01

    Several groups of cold-rolled, high-strength sheet steels have been developed to optimize the required strength and formability levels for automotive applications. Multiphase steels offer new opportunities where high-strength levels are demanded. The future in steel development will be determined by the physical modeling of properties and by adapting new process routes such as thin slab casting and in-line rolling. In this article, developments in traditional strengthening concepts (e.g., microalloying and substitutional hardening with phosphorus) and more recently developed concepts (e.g., bake hardening and strengthening of interstitial-free steels) are reviewed.

  3. In Search of the Attributes Responsible for Sliver Formation in Cold Rolled Steel Sheets

    NASA Astrophysics Data System (ADS)

    Mohanty, Itishree; Das, Prasun; Bhattacharjee, Debashish; Datta, Shubhabrata

    2016-06-01

    Surface quality is one of the most important characteristics of cold rolled (CR) steel sheets for its application in consumer goods industries. The actual cause of sliver formation is very difficult to determine, as it is revealed only after the final cold rolling of the steel. A thorough investigation on searching the root cause of sliver formation in CR steel is done here using several statistical tools towards mining the industrial data for extraction of knowledge. As the complex interactions between the variables make it difficult to identify the cause, it is seen that findings from different techniques differed to a certain extent. Still it is revealed that 21 variables could be short listed as major contributor for sliver formation, but those are found to be from all the areas of the processing. This leads to the conclusion that no particular process variable or particular processing could be held responsible for sliver formation.

  4. Texture evolution of cold rolled and reversion annealed metastable austenitic CrMnNi steels

    NASA Astrophysics Data System (ADS)

    Weidner, A.; Fischer, K.; Segel, C.; Schreiber, G.; Biermann, H.

    2015-04-01

    A thermo-mechanical process consisting of cold rolling and subsequent reversion annealing was applied to high-alloy metastable austenitic CrMnNi steels with different nickel contents. As a result of the reversion annealing ultrafine grained material with a grain size in the range between 500 nm up to 4 μm were obtained improving the strength behavior of the material. The evolution of the texture of both the cold rolled states and the reversion-annealed states was studied either by X-ray diffraction or by EBSD measurements. The nickel content has a significant influence on the austenite stability and consequently also on the amount of the martensitic phase transformation. However, the developed textures in both steel variants with different austenite stability revealed the same behavior. In both investigated steels the texture of the reverted austenite is a pronounced Bs-type texture as developed also for the deformed austenite

  5. Roll and Cell Convection in Wintertime Arctic Cold-Air Outbreaks.

    NASA Astrophysics Data System (ADS)

    Brümmer, Burghard

    1999-08-01

    Cold-air outbreaks from the polar ice caps or winterly continents over the open ocean lead to organized convection that typically starts as longitudinal roll patterns and changes to cellular patterns in downstream direction. During the field experiments ARKTIS 1991 and ARKTIS 1993, aircraft missions were conducted in 13 cold-air outbreak events over the Greenland and Barents Seas to determine the characteristic parameters of both the mean (primary) flow and the superimposed organized convection (secondary flow). The measurements are classified into four categories with respect to the convective pattern form: longitudinal rolls with small and wider horizontal wavelengths, transitional forms between rolls and cells, and cells.Rolls were observed for boundary layer depths h < 1 km with horizontal wavelengths < 5 km and aspect ratios /h between 2.6 and 6.5. Distinct cellular structures occurred for h > 1.4 km with > 8 km and /h between 4 and 12. The amplitudes of the secondary flow-scale variations of the temperature R, moisture mR, and the longitudinal, uR; transversal, R; and vertical, wR, wind components were on the order of 0.1-0.4 K, 0.03-0.30 g kg1, 0.6-2.5 m s1, 0.8-2.5 m s1, and 0.4-1.8 m s1, respectively, generally increasing from the roll to the cell region. The same is true for the ratio uR/R (from about 0.6 to nearly 1) and for the ratio LmR/cpR (from 0.7 to more than 2), hinting at increasing importance of moisture processes in the cell compared to the roll region.The importance of the secondary-flow transports of heat and momentum in relation to the total vertical transports increases with height and from rolls to cells. Particularly clear is the vertical profile of the vertical moisture transport mRwR, which exhibits a maximum around cloud base and is on the average related to the surface moisture flux as (mRwR)max = 0.35(mw)o.The thermodynamic conditions of the basic flow are characterized by the Rayleigh number Ra, the stability of the capping

  6. Quality Parameters Defined by Chebyshev Polynomials in Cold Rolling Process Chain

    SciTech Connect

    Judin, Mika; Nylander, Jari; Larkiola, Jari; Verho, Martti

    2011-05-04

    The thickness profile of hot strip is of importance to profile, flatness and shape of the final cold rolled product. In this work, strip thickness and flatness profiles are decomposed into independent components by solving Chebyshev polynomials coefficients using matrix calculation. Four terms are used to characterize most common shapes of thickness and flatness profile. The calculated Chebyshev coefficients from different line measurements are combined together and analysed using neural network tools. The most common types of shapes are classified.

  7. Influence of cold rolling degree and ageing treatments on the precipitation hardening of 2024 and 7075 alloys

    NASA Astrophysics Data System (ADS)

    Naimi, A.; Yousfi, H.; Trari, M.

    2013-08-01

    In the present work, the precipitation hardening of 2024 and 7075 aluminum alloys is investigated as a function of cold rolling degree, ageing time and temperature using Vickers microhardness measurements and differential scanning calorimetry (DSC). It is found that a variation in such parameters can improve the hardness and plays an important role in the precipitation hardening process. At specific ageing temperature, the large cold rolled 7075 alloy exhibits two peaks of hardness. Moreover, for both alloys, the increment of hardness during ageing decreases with increasing the cold rolling degree. While in some cases microhardness measurements give impression that the precipitation reaction is slowed down by deformation, DSC analysis indicates that the precipitation is much accelerated since only a slight deformation decreases strongly the temperatures of reactions. However, the degree of cold rolling does not play a crucial role.

  8. Microstructural evolution in a low carbon steel during cold rolling and subsequent annealing.

    PubMed

    Ghassemali, E; Kermanpur, A; Najafizadeh, A

    2010-09-01

    Cold rolling with subsequent annealing of lath martensite structure could lead to the formation of nanostructures in low carbon steels. In the present work, the microstructural evolution of a 0.13% C steel during this process was studied. The specimens were austenitized at 950 degrees C followed by quenching in ice-brine to get martensitic structure. The quenched samples were aged at 200 degrees C for 30 min. These specimens were cold rolled up to 90% reduction in thickness without any intermediate annealing and then annealed at the temperatures from 400 to 600 degrees C. Scanning and transmission electron microscopy and color metallography was used to investigate the microstructure. Microscopic investigations showed that a multiphase nanostructure composed of equiaxed ferrite grains with the mean grain size of about 188 nm and small blocks of tempered martensite can be achieved under annealing at 400 degrees C for 90 min. Formation of the nanostructure was discussed from the viewpoint of characteristics of the martensite starting structure. Fragmentation of martensite lathes in cold rolling stage play an important role on recrystallization at annealing stage to get the ultrafine structure.

  9. The cold-rolling behaviour of AZ31 tubes for fabrication of biodegradable stents.

    PubMed

    Zhang, Yaowu; Kent, Damon; Wang, Gui; StJohn, David; Dargusch, Matthew S

    2014-11-01

    Mg alloys are receiving considerable attention for biomedical stents due to their combination of good mechanical properties and high biodegradability. Cold rolling is necessary to process Mg alloy tubes before final drawing and fabrication of the magnesium stents. In this paper, cold-rolled tubes were subjected to a cross-sectional reduction rate (ε) of up to 19.7%, and were further processed at various ratios of wall-thickness to diameter reduction (Q) from 0 to 2.24 with a constant ε of 19.7%. The results show that the cold-rolled tubes exhibited a rise in ultimate tensile strength (UTS), yield strength (YS), and a reduction in elongation as ε increased from 5.5% to 19.7%. UTS, YS and elongation decreased when Q was increased from 0 to 2.24. Mechanical twinning was observed and analysed. Extension twins increased with increasing ε and were almost saturated at a ε of 16.5%. Extension twins play an important role in determining the evolution of mechanical behaviour in the case of increasing ε, whilst contraction/double twins and secondary extension twins have a large effect on mechanical behaviour in the case of varying Q. The results indicate that the proportions and types of twins play a major role in determining the mechanical behaviour of the AZ31 tubes.

  10. Using automatic particle counting to monitor aluminum cold mill coolant{copyright}

    SciTech Connect

    Adkins, D.L.

    1995-08-01

    A comprehensive program of testing and evaluation of aluminum cold rolling coolant conditions has been conducted using an automatic particle counting instrument. The project had three objectives. First, there was a need to know at what level of coolant particle contamination is surface cleanliness of an aluminum sheet affected during the rolling process. Secondly, is application of particle counting technology a reliable tool for troubleshooting coolant filtration systems and finally, what are the advantages of analyzing rolling coolants for contamination levels? A testing program was designed and performed over a two-year period. The test results revealed that mineral seal and synthetic-type coolants can begin to affect aluminum sheet surface cleanliness levels when particle sizes greater than five microns are in excess of 10,000 particles power 100 milliliters of rolling coolant. After performing over 3,000 separate tests, it was very clean that particle count levels are direct indicators of how well a filtration facility is performing. Through the application of particle counting, a number of conditions in coolant filtration facilities can be readily detected. Such items as defective filter valving, torn or fractured filter cloth, damaged filter parts, improper equipment operation and many other factors will directly impact the operation of aluminum cold rolling coolant filters. 11 figs.

  11. Data-based hybrid tension estimation and fault diagnosis of cold rolling continuous annealing processes.

    PubMed

    Liu, Qiang; Chai, Tianyou; Wang, Hong; Qin, Si-Zhao Joe

    2011-12-01

    The continuous annealing process line (CAPL) of cold rolling is an important unit to improve the mechanical properties of steel strips in steel making. In continuous annealing processes, strip tension is an important factor, which indicates whether the line operates steadily. Abnormal tension profile distribution along the production line can lead to strip break and roll slippage. Therefore, it is essential to estimate the whole tension profile in order to prevent the occurrence of faults. However, in real annealing processes, only a limited number of strip tension sensors are installed along the machine direction. Since the effects of strip temperature, gas flow, bearing friction, strip inertia, and roll eccentricity can lead to nonlinear tension dynamics, it is difficult to apply the first-principles induced model to estimate the tension profile distribution. In this paper, a novel data-based hybrid tension estimation and fault diagnosis method is proposed to estimate the unmeasured tension between two neighboring rolls. The main model is established by an observer-based method using a limited number of measured tensions, speeds, and currents of each roll, where the tension error compensation model is designed by applying neural networks principal component regression. The corresponding tension fault diagnosis method is designed using the estimated tensions. Finally, the proposed tension estimation and fault diagnosis method was applied to a real CAPL in a steel-making company, demonstrating the effectiveness of the proposed method.

  12. Rheology of coal-water slurries prepared by the high-pressure roll mill grinding of coal. Final report

    SciTech Connect

    Fuerstenau, D.W.; De, A.

    1996-08-01

    The preparation of coal water slurries to replace fuel oil for direct combustion has become an important field in modem coal technology. The U.S. Department of Energy has planned or has underway several demonstration projects to burn coal-water slurries to replace fuel oil is attractive not only because there is an assured domestic supply of coal, but also on various technoeconomic grounds. Coal-water slurries combine the handling flexibility of fuel oil in power plants and various other industrial applications. This report discusses the rheology of coal-water slurries and the correlation to the coal preparation by grinding with a choke-fed high pressure roll mill. Performance of the roll mills and energy consumption are described.

  13. Genetic based sensorless hybrid intelligent controller for strip loop formation control between inter-stands in hot steel rolling mills.

    PubMed

    Thangavel, S; Palanisamy, V; Duraiswamy, K

    2008-04-01

    Safe operating environment is essential for all complex industrial processes. The safety issues in steel rolling mill when the hot strip passes through consecutive mill stands have been considered in this paper. Formation of sag in strip is a common problem in the rolling process. The excessive sag can lead to scrap runs and damage to machinery. Conventional controllers for mill actuation system are based on a rolling model. The factors like rise in temperature, aging, wear and tear are not taken into account while designing a conventional controller. Therefore, the conventional controller cannot yield a requisite controlled output. In this paper, a new Genetic-neuro-fuzzy hybrid controller without tension sensor has been proposed to optimize the quantum of excessive sag and reduce it. The performance of the proposed controller has been compared with the performance of fuzzy logic controller, Neuro-fuzzy controller and conventional controller with the help of data collected from the plant. The simulation results depict that the proposed controller has superior performance than the other controllers.

  14. Synchronous control for the hydraulic width system of edger rolling mill

    NASA Astrophysics Data System (ADS)

    Ning, Shurong; Fan, Zhuoyu

    2008-10-01

    Edger rolling mill is a load system in which the upper and the lower cylinder actuate a side vertical roller at the same time. Due to the linkage of the load, the output and control of two channels influence each other. Synchronic-control issue is discussed aim to the system with serious coupling. Neural network inverse as decoupling controller is proposed to account for the complicated process dynamics characterized by nonlinear, time-varying, uncertain and load couple properties. Firstly, the reversibility of the system is analyzed and the ANN inverse dynamic is constructed based on a feed forward and neural network structure with enlarged back propagation algorithm. Secondly, the system is changed into two pseudo-linear sub-system through connecting the controlled system and inverse dynamic model in series. Aim to two pseudo-linear sub-system pole assignments method is proposed to enhance the whole system performance. A series simulation was conducted and results showed the proposed controller does better than traditional PID not only on decoupling but also on the transient response, as well as robustness under vary conditions.

  15. Occupational noise exposure and sensorineural hearing loss among workers of a steel rolling mill.

    PubMed

    Ologe, Foluwasayo E; Akande, Tanimola M; Olajide, Toye G

    2006-07-01

    Hearing loss is one of the most common chronic health conditions and has important implications for the patient's quality of life. However, hearing loss is substantially underestimated and under treated. The purpose of this study was to determine the prevalence of sensorineural hearing loss among the workers in a steel rolling mill in Nigeria. Each of the 150 randomly selected subjects had a structured questionnaire administered to them, followed by a full otological examination. Of these, 116 had tympanometry and pure-tone audiometry. Also a noise mapping of their respective work units was done. The workers were exposed to noise levels varying from 49 to 93 dBA. About 28.2% of the 103 who had their audiogram analysed had mild to moderate sensorineural hearing loss in their better ear and 56.8% of them had mild to moderate sensorineural hearing loss in their worse ear. The pure-tone average and the average hearing thresholds at 4 kHz for the groups significantly increased with an increasing noise exposure level. The prevalence of sensorineural hearing loss among the study population is high; and noise exposure is at least contributory. Pre-employment and regular audiometry while on the job is highly recommended.

  16. Investigation of the influence of the chemical composition of HSLA steel grades on the microstructure homogeneity during hot rolling in continuous rolling mills using a fast layer model

    NASA Astrophysics Data System (ADS)

    Schmidtchen, M.; Rimnac, A.; Warczok, P.; Kozeschnik, E.; Bernhard, C.; Bragin, S.; Kawalla, R.; Linzer, B.

    2016-03-01

    The newly developed LaySiMS simulation tool provides new insight for inhomogeneous material flow and microstructure evolution in an endless strip production (ESP) plant. A deepened understanding of the influence of inhomogeneities in initial material state, temperature profile and material flow and their impact on the finished product can be reached e.g. by allowing for variable layer thickness distributions in the roll gap. Coupling temperature, deformation work and work hardening/recrystallization phenomena accounts for covering important effects in the roll gap. The underlying concept of the LaySiMS approach will be outlined and new insight gained regarding microstructural evolution, shear and inhomogeneous stress and strain states in the roll gap as well as local residual stresses will be presented. For the case of thin slab casting and direct rolling (TSDR) the interrelation of inhomogeneous initial state, micro structure evolution and dissolution state of micro alloying elements within the roughing section of an ESP line will be discussed. Special emphasis is put on the influence of the local chemical composition arising from direct charging on throughthickness homogeneity of the final product. It is concluded that, due to the specific combination of large reductions in the high reduction mills (HRM) and the highly inhomogeneous inverse temperature profile, the ESP-concept provides great opportunities for homogenizing the microstructure across the strip thickness.

  17. Effect of heating rate on intercritical annealing of low-carbon cold-rolled steel

    NASA Astrophysics Data System (ADS)

    Thomas, Larrin

    A study was performed on the effect of heating rate on transformations during intercritical annealing of cold-rolled low-carbon sheet steels. Two sets of experiments were developed: 1) a series of alloys (1020, 1019M, 15B25) with two different cold reductions (nominally 40 and 60 pct) were heated at different rates and transformation temperatures were determined using analysis of dilatometry and metallography of intercritically annealed samples, allowing the study of the impact of composition and cold work on transformation behavior with different heating rates. 2) A cold-rolled C-Mn-Nb steel was tested with different heating rates selected for different degrees of recrystallization during austenite formation to test the impact of ferrite recrystallization on austenite formation. Heat treated samples were analyzed with SEM, EBSD, dilatometry, and microhardness to study the changes in transformation behavior. The results of this study were extended by adding step heating tests, heat treatments with an intercritical hold, and secondary ion mass spectrometry (SIMS) measurements of Mn distribution. Austenite transformation temperatures increased logarithmically with heating rate. Greater degrees of cold work led to reduced transformation temperatures across all heating rates because the energy of cold work increased the driving force for austenite formation. The relative effects of alloying additions on transformation temperatures remained with increasing heating rate. Rapid heating minimized ferrite recrystallization and pearlite spheroidization. Austenite formation occurred preferentially in recovered ferrite regions as opposed to recrystallized ferrite boundaries. Martensite was evenly distributed in slowly heated steels because austenite formed on recrystallized, equiaxed, ferrite boundaries. With rapid heating, austenite formed in directionally-oriented recovered ferrite which increased the degree of banding. The greatest degree of banding was found with

  18. EBSD characterization of twinning in cold-rolled CP-Ti

    SciTech Connect

    Li, X.; Duan, Y.L.; Xu, G.F.; Peng, X.Y.; Dai, C.; Zhang, L.G.; Li, Z.

    2013-10-15

    This work presents the use of a mechanical testing system and the electron backscatter diffraction technique to study the mechanical properties and twinning systems of cold-rolled commercial purity titanium, respectively. The dependence of twinning on the matrix orientation is analyzed by the distribution map of Schmid factor. The results showed that the commercial purity titanium experienced strong strain hardening and had excellent formability during rolling. Both the (112{sup ¯}2)<112{sup ¯}3{sup ¯}> compressive twins and (101{sup ¯}2)<101{sup ¯}1{sup ¯}> tensile twins were dependent on the matrix orientation. The Schmid factor of a grain influenced the activation of a particular twinning system. The specific rolling deformation of commercial purity titanium controlled the number and species of twinning systems and further changed the mechanical properties. - Highlights: • CP-Ti experienced strain hardening and had excellent formability. • Twins were dependent on the matrix orientation. • Schmid factor of a grain influenced the activation of a twinning system. • Rolling deformation controlled twinning systems and mechanical properties.

  19. Evaluation of residual uranium contamination in the dirt floor of an abandoned metal rolling mill.

    PubMed

    Glassford, Eric; Spitz, Henry; Lobaugh, Megan; Spitler, Grant; Succop, Paul; Rice, Carol

    2013-02-01

    A single, large, bulk sample of uranium-contaminated material from the dirt floor of an abandoned metal rolling mill was separated into different types and sizes of aliquots to simulate samples that would be collected during site remediation. The facility rolled approximately 11,000 tons of hot-forged ingots of uranium metal approximately 60 y ago, and it has not been used since that time. Thirty small mass (≈ 0.7 g) and 15 large mass (≈ 70 g) samples were prepared from the heterogeneously contaminated bulk material to determine how measurements of the uranium contamination vary with sample size. Aliquots of bulk material were also resuspended in an exposure chamber to produce six samples of respirable particles that were obtained using a cascade impactor. Samples of removable surface contamination were collected by wiping 100 cm of the interior surfaces of the exposure chamber with 47-mm-diameter fiber filters. Uranium contamination in each of the samples was measured directly using high-resolution gamma ray spectrometry. As expected, results for isotopic uranium (i.e., U and U) measured with the large-mass and small-mass samples are significantly different (p < 0.001), and the coefficient of variation (COV) for the small-mass samples was greater than for the large-mass samples. The uranium isotopic concentrations measured in the air and on the wipe samples were not significantly different and were also not significantly different (p > 0.05) from results for the large- or small-mass samples. Large-mass samples are more reliable for characterizing heterogeneously distributed radiological contamination than small-mass samples since they exhibit the least variation compared to the mean. Thus, samples should be sufficiently large in mass to insure that the results are truly representative of the heterogeneously distributed uranium contamination present at the facility. Monitoring exposure of workers and the public as a result of uranium contamination resuspended

  20. In Situ XRD Studies of the Process Dynamics During Annealing in Cold-Rolled Copper

    NASA Astrophysics Data System (ADS)

    Dey, Santu; Gayathri, N.; Bhattacharya, M.; Mukherjee, P.

    2016-09-01

    The dynamics of the release of stored energy during annealing along two different crystallographic planes, i.e., {111} and {220}, in deformed copper have been investigated using in situ X-ray diffraction measurements at 458 K and 473 K (185 °C and 200 °C). The study has been carried out on 50 and 80 pct cold-rolled Cu sheets. The microstructures of the rolled samples have been characterized using optical microscopy and electron backscattered diffraction measurements. The microstructural parameters were evaluated from the X-ray diffractogram using the Scherrer equation and the modified Rietveld method. The stored energy along different planes was determined using the modified Stibitz formula from the X-ray peak broadening, and the bulk stored energy was evaluated using differential scanning calorimetry. The process dynamics of recovery and recrystallization as observed through the release of stored energy have been modeled as the second-order and first-order processes, respectively.

  1. The Role of Surface Preparation Parameters on Cold Roll Bonding of Aluminum Strips

    NASA Astrophysics Data System (ADS)

    Jamaati, Roohollah; Toroghinejad, Mohammad Reza

    2011-03-01

    It is the objective of this article to investigate the influence of surface preparation on the cold roll bonding (CRB) process. In this context, the effects of surface preparation parameters consisting of surface preparation method, surface roughness, scratch-brushing parameters, and the delay time between surface preparation and rolling are investigated on the bond strength of aluminum strips. The bond strength of two adjacent aluminum strips produced by the CRB process is evaluated by the peeling test. Furthermore, the interface region is investigated by metallographic observations. Our findings indicate that higher surface roughness values and shorter delay times improve the bond strength. It is also found that degreasing followed by scratch-brushing yield the best bonding properties.

  2. Anisotropy of thermal fatigue properties of cold-rolled TiNi sheet

    SciTech Connect

    Mulder, Ir.J.H.; Beyer, J. . Lab. for Materials Science); Thoma, P.E )

    1994-04-01

    The texture of cold-rolled and heat-treated TiNi sheet has been measured and designated as (110)<1[anti 1]0>[sub p]. This material has been used in thermal fatigue tests during and after which the anisotropy and development of several thermomechanical properties, such as transformation temperatures and strains, have been measured. Furthermore, the resulting changes of texture after thermal fatigue are presented. The observed effects are explained on the basis of the parent texture and the specific martensite variants that are formed according to the lattice correspondence between austenite (P) and martensite (M).

  3. Thermal Response on the Microstructure and Texture of ECAP and Cold-Rolled Pure Magnesium

    NASA Astrophysics Data System (ADS)

    Biswas, Somjeet; Singh, D. Satyaveer; Beausir, Benoît; Toth, Laszlo S.; Suwas, Satyam

    2015-06-01

    This paper deals with dynamic recrystallization (DRX), static recrystallization, and grain growth phenomena of pure magnesium after equal channel angular pressing (ECAP) by route A and BC at 523 K (250 °C) followed by 80 pct cold rolling. The ECAP-deformed and the subsequently rolled samples were annealed at 373 K and 773 K (100 °C and 500 °C). The associated changes in the microstructure and texture were studied using electron back-scattered diffraction. ECAP produced an average grain size of ~12 to 18 µm with B and C2 fiber textures. Subsequent rolling led to an average grain size ~8 to 10 µm with basal texture fiber parallel to ND. There was no noticeable increase in the average grain size on annealing at 373 K (100 °C). However, significant increase in the average grain size occurred at 773 K (500 °C). The occurrence of different DRX mechanisms was detected: discontinuous dynamic recrystallization was attributed to basal slip activity and continuous dynamic recovery and recrystallization to prismatic/pyramidal slip systems. Only continuous static recrystallization could be observed on annealing.

  4. Texture evolution in grain-oriented electrical steel during hot band annealing and cold rolling.

    PubMed

    Shin, S M; Birosca, S; Chang, S K; De Cooman, B C

    2008-06-01

    The optimization of magnetic and physical properties of electrical steel is imperative for many engineering applications. The key factors to improve magnetic properties are the steel composition as well as control of the crystallographic orientation and microstructure of the steel during processing. However, this requires careful control of processing at all stages of production. Under certain conditions of deformation and annealing, electrical steel can be produced to have favourable texture components. For grain-oriented (GO) electrical steels that are used in most transformer cores, a pronounced {110} <001> Goss texture plays a vital role to achieve low power losses and high permeability. Essentially, Goss texture develops during secondary re-crystallization in GO electrical steels; however, the mechanism of the abnormal Goss grain growth is still disputed in the literature. In the current study, the influence of the annealing conditions on the development of annealing, cold rolling and re-crystallization textures of hot-rolled GO electrical steel were investigated in detail following each processing step. Furthermore, the orientation data from electron backscatter diffraction were used to evaluate the orientation-dependent stored energy of deformed grains after hot rolling. In the light of new findings in the present study, annealing and deformation texture development mechanisms were critically reviewed.

  5. Texture evolution in grain-oriented electrical steel during hot band annealing and cold rolling.

    PubMed

    Shin, S M; Birosca, S; Chang, S K; De Cooman, B C

    2008-06-01

    The optimization of magnetic and physical properties of electrical steel is imperative for many engineering applications. The key factors to improve magnetic properties are the steel composition as well as control of the crystallographic orientation and microstructure of the steel during processing. However, this requires careful control of processing at all stages of production. Under certain conditions of deformation and annealing, electrical steel can be produced to have favourable texture components. For grain-oriented (GO) electrical steels that are used in most transformer cores, a pronounced {110} <001> Goss texture plays a vital role to achieve low power losses and high permeability. Essentially, Goss texture develops during secondary re-crystallization in GO electrical steels; however, the mechanism of the abnormal Goss grain growth is still disputed in the literature. In the current study, the influence of the annealing conditions on the development of annealing, cold rolling and re-crystallization textures of hot-rolled GO electrical steel were investigated in detail following each processing step. Furthermore, the orientation data from electron backscatter diffraction were used to evaluate the orientation-dependent stored energy of deformed grains after hot rolling. In the light of new findings in the present study, annealing and deformation texture development mechanisms were critically reviewed. PMID:18503668

  6. Annealing Behavior of Nanostructured Aluminum Produced by Cold Rolling to Ultrahigh Strains

    NASA Astrophysics Data System (ADS)

    Cao, W. Q.; Godfrey, A.; Hansen, N.; Liu, Q.

    2009-01-01

    The isochronal annealing behavior of nanostructured commercial purity aluminum (AA1100 and AA1200) produced by either cold rolling (CR) or accumulative roll bonding (ARB) up to ultrahigh strains of about 99.5 pct reduction in thickness has been studied in the temperature range from 200 °C to 420 °C. Microstructural and texture measurements were made using data from electron backscatter diffraction (EBSD) investigations, and the change in mechanical strength was followed using hardness measurements. A large effect of the rolling strain is observed on recovery at temperatures below 200 °C to 220 °C. This effect is exemplified by samples deformed to the largest strain, where a rapid decrease in the stored energy from approximately 2 MJ/m3 in the deformed state to less than 0.5 MJ/m3 is seen, accompanied by a large decrease in the hardness. A new method for analyzing the uniformity of the structural coarsening, based on analysis of the crystallite size distribution with respect to the mode, is described. The analysis demonstrates that annealing leads to locally nonuniform changes in the microstructure, and to a description of the annealing process at temperatures greater than 220 °C as one of conventional recrystallization.

  7. NASA Ares I Launch Vehicle First Stage Roll Control System Cold Flow Development Test Program Overview

    NASA Technical Reports Server (NTRS)

    Butt, Adam; Popp, Christopher G.; Holt, Kimberly A.; Pitts, Hank M.

    2010-01-01

    The Ares I launch vehicle is the selected design, chosen to return humans to the moon, Mars, and beyond. It is configured in two inline stages: the First Stage is a Space Shuttle derived five-segment Solid Rocket Booster and the Upper Stage is powered by a Saturn V derived J-2X engine. During launch, roll control for the First Stage (FS) is handled by a dedicated Roll Control System (RoCS) located on the connecting Interstage. That system will provide the Ares I with the ability to counteract induced roll torque while any induced yaw or pitch moments are handled by vectoring of the booster nozzle. This paper provides an overview of NASA s Ares I FS RoCS cold flow development test program including detailed test objectives, types of tests run to meet those objectives, an overview of the results, and applicable lessons learned. The test article was built and tested at the NASA Marshall Space Flight Center in Huntsville, AL. The FS RoCS System Development Test Article (SDTA) is a full scale, flight representative water flow test article whose primary objective was to obtain fluid system performance data to evaluate integrated system level performance characteristics and verify analytical models. Development testing and model correlation was deemed necessary as there is little historical precedent for similar large flow, pulsing systems such as the FS RoCS. The cold flow development test program consisted of flight-similar tanks, pressure regulators, and thruster valves, as well as plumbing simulating flight geometries, combined with other facility grade components and structure. Orifices downstream of the thruster valves were used to simulate the pressure drop through the thrusters. Additional primary objectives of this test program were to: evaluate system surge pressure (waterhammer) characteristics due to thruster valve operation over a range of mission duty cycles at various feed system pressures, evaluate temperature transients and heat transfer in the

  8. Microstructure Evolution during Cold Rolling in a Nanocrystalline Ni-Fe Alloy Determined by Synchrotron X-ray Diffraction

    SciTech Connect

    Li, Li; Ungar, Prof Tomas; Wang, Y. D.; Morris, James R; Tichy, G.; Lendvai, J.; Wang, Y. L.; Ren, Y.; Choo, H.; Liaw, Peter K

    2009-01-01

    Stress softening after cold rolling is observed in an electrodeposited nanocrystalline Ni-Fe alloy. The grain-size distribution becomes much broader after the cold rolling. Microstructure changes, though moderate, such as simultaneously decreased dislocation and twin densities with grain growth during cold rolling, are systematically proved by synchrotron high-energy X-ray diffraction, and transmission-electron microscopy and differential-scanning calorimetry (DSC). The amorphous fractions in the form of grain boundaries are evidenced by the diffuse-background scatterings and large DSC values. Partial dislocation separation calculation, a dislocation mean free path and annihilation model, and texture development together reveal that the current nanocrystalline Ni-Fe alloy exhibits the combined behavior of perfect dislocation slip and grain-boundary mediated deformation.

  9. Chemical banding revealed by chemical etching in a cold-rolled metastable stainless steel

    SciTech Connect

    Celada, C.; Toda-Caraballo, I.; Kim, B.; San Martín, D.

    2013-10-15

    The current work describes the metallographic characterization of the initial microstructure of a cold rolled precipitation hardening semi-austenitic stainless steel (12Cr–9Ni–4Mo–2Cu–1Ti, in wt.%). The use of the Lichtenegger and Blöch (L–B) color etching solution has been shown to reveal not only the phases present in the microstructure, but also the existence of chemical banding along the rolling direction. The L–B reagent has been found to color the microstructure in bands depending on what alloying elements have segregated to each band. Two-dimensional electron probe microanalysis (EPMA) maps have shown that Ni, Cu and Ti segregate together in the bands, while Cr has an opposite behavior. Mo has a mixed segregation behavior although much weaker than the other elements and more prompt to segregate like Ni does. A direct comparison of light optical micrographs with the EPMA maps of the same area of the microstructure has enable to establish a direct relationship between the alloying element band concentration and the resulting etching color contrast obtained with the L–B reagent. Thermodynamic calculations predict that solidification in this steel takes place with ferrite as the primary phase. Equilibrium partitioning coefficient calculations seem to support the observed segregation patterns. - Highlights: • A cold rolled metastable stainless steel has been characterized thoroughly. • EPMA shows that Ni, Cu and Ti segregate together; Cr in an opposite way. • L–B color etching is sensitive to the segregation of these chemical elements. • This chemical banding has been reduced by applying a homogenization heat treatment. • Partitioning coefficient calculations agree with the observed segregation patterns.

  10. Numerical study of strain-rate effect in cold rolls forming of steel

    NASA Astrophysics Data System (ADS)

    Falsafi, J.; Demirci, E.; Silberschmidt, V. V.

    2013-07-01

    Cold roll forming (CRF) is a well-known continuous manufacturing process, in which a flat strip is deformed by successive rotating pairs of tools, without changing the material thickness. In the past decades, to lessen the process-development efforts, finite-element simulations have been increasingly employed to improve the process design and predict the manufacturing-induced defects. One of the important aspects in design of the CRF process is consideration of resulting strains in the final product as the material passes through several complex forming stands. Sufficient knowledge of longitudinal strain in the workpiece is required to set various process parameters. Increasing a process speed in a roll forming operation can bring cost advantages, but the influence of the forming speed on the strain distribution should be explored. This study is focussed on a strain-rate effect in the CRF process of steel sheets. The strain-rate dependency of a plastic behaviour observed in most metals can affect the finished product's quality as well as process parameters. This paper investigates the influence of the strain rate on longitudinal strains induced in the roll forming operation by incorporating a phenomenological Johnson-Cook constitutive model, which allows studying the impact of the process speed on the output product. Taking advantage of 3D finite element analysis, a roll forming process was simulated using MCS.Marc, comprising a complete set of forming stations. Through the changing of the process speed, the strain rate impact on longitudinal peak strains and forming length was investigated. The results highlight the effect of the strain rate on edge thinning and subsequent undesirable distortions in the product.

  11. Effects of Recrystallization on Microstructure and Texture Evolution of Cold-Rolled Ti-6Al-4V Alloy

    NASA Astrophysics Data System (ADS)

    Jiang, Haitao; Dong, Peng; Zeng, Shangwu; Wu, Bo

    2016-05-01

    The effects of recrystallization during annealing process on microstructure and texture evolution of cold-rolled Ti-6Al-4V alloy plates were investigated. The plates after cold rolling with a thickness reduction of 5, 10, and 15% were annealed under different conditions of 750 °C for 1 h, 800 °C for 1 h, and 800 °C for 1.5 h, respectively. It was found out that the recrystallization temperature decreased with increasing rolling reduction due to higher storage energy, while the extension of annealing time caused grain growth. For the cold-rolled plate with a reduction of 10%, the resulting microstructure showed more equal-axis grains after annealing at 800 °C for 1 h, among different conditions. Moreover, the XRD results showed that the cold-rolled plate composed mainly of {0001} <10-10> basal texture, {10-11} <1-210> and {01-12} <10-10> pyramidal textures, and {01-10} <10-10> prismatic texture, and that the weak {10-11} <1-210> texture was transformed to components {01-12} <10-10> and {01-10} <10-10>, which were expected to improve formability. Electron back-scattered diffraction results ascertained that two mechanisms, i.e., recrystallization sites of preferred orientations and favorable grain growth both played important roles in static recrystallization.

  12. Effects of cold rolling on the microstructure and mechanical properties of Fe-Ni-Mn-Mo-Ti-Cr maraging steels

    NASA Astrophysics Data System (ADS)

    Mahmudi, Abbas; Nedjad, Syamak Hossein; Behnam, Mir Masud Jabbari

    2011-10-01

    Effects of cold rolling on the microstructure and mechanical properties of Fe-Ni-Mn-Mo-Ti-Cr maraging steels were studied. To investigate the microstructure and mechanical properties, optical microscopy, scanning electron microscopy, X-ray diffraction, tensile test, and hardness test were used. The results show that the solution-annealing treatment in the cold-rolled steel redounds to the formation of submicrocrystalline Fe2(Mo, Ti) Laves phase particles, which are stable at high temperatures. These secondary Laves phase particles prevent from recrystallization at high temperatures and correspond to semi-brittle fracture in the subsequent aging treatment.

  13. Development of Cold-Rolled Dual-Phase Steels with Tensile Strength Above 1000 MPa and Good Bendability

    NASA Astrophysics Data System (ADS)

    Rosenberg, Gejza; Sinaiová, Iveta; Hvizdoš, Pavol; Juhar, L'uboš

    2015-10-01

    This paper presents the most important results of the study oriented on development of low-silicon (<0.03Si), precipitation-strengthened, fine-grained, cold-rolled dual-phase (DP) steels with tensile strength greater than 1000 MPa, primarily intended for the automotive industry. For this purpose, extensive systematic investigations were conducted with the aim to optimize the composition/processing conditions with regard to the microstructural effects on tensile properties and bendability of DP steels. Within this study, influence of the addition of Mn, Cr, Mo and/or both Mo and Ti on the microstructure and tensile properties of eight steels molded in the form of ~20 kg ingots processed by controlled rolling has been investigated. The effect of simulated coiling temperature on hot-rolled steels followed by cold rolling and intercritical annealing at temperatures 1023 K and 1073 K (750 °C and 800 °C) as well as the interaction between ferrite recrystallization and austenite formation were examined. Investigation of the effect of intercritical annealing on the structure-property relationships was carried out on steels in both the hot-rolled and cold-rolled states. It was found that in spite of strength above 1000 MPa, good bendability (steel strip may have been bent to 180 deg at radius of 0.5 mm) can be achieved in the cold-rolled intercritically annealed steel with nominal composition 0.15-C-1.2Mn-0.02Si-0.2Mo-0.1Ti by more or less homogeneous distribution of fine Ti precipitates (<5 nm) within fine ferrite grains (<2 μm) and about 35 pct martensite volume fraction in the microstructure of DP steel.

  14. A comparative experimental and numerical study to investigate the relative merits of convectors and ``C'' inserts in cooling cold-rolled coils

    NASA Astrophysics Data System (ADS)

    Bhattacharya, Tathagata; Chakraborty, Debadi; Singh, Vikas

    2006-12-01

    The coil cooling and storage unit (CCSU) is used to cool cold-rolled coils to the temper rolling temperature after the annealing cycle is over at the batch annealing furnace (BAF) in a cold rolling mill (CRM). In the CCSU, the coils are kept on the cooling bases for any fixed time irrespective of the grade and tonnage. Therefore, the need for a mathematical model to accurately predict the cooling time of the coils was felt. The current study involves experimental and numerical analysis of a stack of coils with respect to heat transfer and fluid flow. A comparative study was carried out to ascertain the relative merits of convectors and “C” inserts (CIs) in the cooling the coils. The air flow distribution for the case of different convectors and CIs was measured by means of a full scale physical model. Two different mathematical models were applied to model the fluid flow and flow distribution through the stack of coils. The first flow model uses the hydraulic resistance concept for estimating the air flow rate distribution, whereas the second flow model uses commercial computational fluid dynamics (CFD) software and predicts the velocity distribution in the flow path between two coils in a stack. The predictions from these two models compare well with the experimental data. The flow models were used to calculate the average heat-transfer coefficient in different flow passages in a stack. The heat-transfer coefficients thus obtained were used to tune and validate a two-dimensional transient heat-transfer model of coils. The heat-transfer model predicts the cooling time of coils accurately and also suggests a possible reduction of cooling time if CIs are used in place of convectors.

  15. Microstructures and mechanical properties of Ti-Mo alloys cold-rolled and heat treated

    SciTech Connect

    Zhou Yinglong; Luo Dongmei

    2011-10-15

    In this study, the microstructures and mechanical properties of Ti-10Mo and Ti-20Mo alloys (mass%) are investigated to assess the potential use in biomedical applications. The microstructures are examined by X-ray diffraction analysis (XRD) and scanning electron microscopy (SEM). The mechanical properties are determined from uniaxial tensile tests. The experimental results indicate that the microstructures and mechanical properties of Ti-Mo alloys are dependent upon the cold rolling, solution heat treatment, and Mo content. The Ti-10Mo alloy exhibits ({alpha}'' + {beta}) and ({beta} + {omega}) phases under the cold rolling (CR) and solution treatment (ST), respectively. By contrast, the Ti-20Mo alloy comprises only {beta} phase under such conditions. The quenched Ti-20Mo alloy has the lowest elastic modulus and CR Ti-20Mo alloy has the highest tensile strength. The quenched Ti-10Mo alloy exhibits the excellent ductility and two-stage yielding from stress-strain curves due to the stress-induced martensite transformation from {beta} to {alpha}'' during tensile deformation. These Ti-Mo alloys exhibit low yield strength and good ductility, and they are more suitable for biomedical applications than the conventional metallic biomaterials from the viewpoint of better mechanical compatibility. The quenched Ti-10Mo alloy has some advantages over the other {beta} binary Ti-Mo alloys for biomedical applications. {beta} type Ti-Mo-Sn alloys are expected to be promising candidates for novel metallic biomaterials. - Highlights: {yields} The microstructures and mechanical properties of Ti-Mo alloys are dependent upon the cold rolling, solution heat treatment, and Mo content. {yields} The quenched Ti-10Mo alloy exhibits the excellent ductility and two-stage yielding due to stress-induced martensite transformation from beta to alpha double prime during tensile deformation. {yields} The Ti-Mo alloys are more suitable for biomedical applications than the conventional metallic

  16. Draw-Bending Analysis of a Cold Rolled DP980 Steel Sheet

    NASA Astrophysics Data System (ADS)

    Verma, Rahul K.; Noma, Nobuyasu; Chung, Kwansoo; Kuwabara, Toshihiko

    2011-05-01

    To assess the springback prediction accuracy of the recently proposed model (Verma et. al., 2011), simulations for tension-compression (TC) and draw-bending of a cold rolled DP980 steel sheet (Noma and Kuwabara, 2010b) were performed. Using a rotating die and a specimen specially designed to introduce the uniaxial state of stress during the draw bending test, friction could be neglected and the shape of the yield surface did not play any role in accurate simulations. The effects of incorporating permanent softening and the plastic strain dependent Young's modulus were studied in detail and it was found that the incorporation of permanent softening and the plastic strain dependent Young's modulus both was important for accurate springback prediction.

  17. Nanoscale steel-brass multilayer laminates made by cold rolling: Microstructure and tensile properties

    SciTech Connect

    Kavarana, F.H.; Ravichandran, K.S.; Sahay, S.S.

    2000-05-10

    The thrust of this study is to fabricate steel-brass multilayer laminates with layer thicknesses in the nanometer range and to evaluate their mechanical properties. Repeated cold rolling of multilayer stacks was adopted to produce the laminates, because the relative simplicity and the low-cost nature of this process can allow the scaling-up of the technique to the level of commercial-scale production. This work is a continuation of a previous study, in which steel-brass laminates with layer thicknesses in the micrometer range were fabricated for the first time and their tensile properties were evaluated. The present work, however, emphasizes making multilayers with layer thicknesses in the nanometer range and evaluating their mechanical properties. The dependence of strength and ductility on the layer spacing in the nanometer range, is highlighted. It is shown that strength levels comparable to quenched and tempered low alloy steels can be achieved in the laminates by rolling down to the low end of nanometer range. The relevant strengthening mechanisms are also discussed.

  18. Parameter Optimization During Forging Process of a Novel High-Speed-Steel Cold Work Roll

    NASA Astrophysics Data System (ADS)

    Guo, Jing; Liu, Ligang; Sun, Yanliang; Li, Qiang; Ren, Xuejun; Yang, Qingxiang

    2016-01-01

    The forging of high-speed-steel (HSS) roll has always been a technical problem in manufacturing industry. In this study, the forging process of a novel HSS cold work roll was simulated by deform-3D on the basis of rigid-viscoplastic finite element model. The effect of heating temperature and forging speed on temperature and stress fields during forging process was simulated too. The results show that during forging process, the temperature of the contact region with anvils increases. The stress of the forging region increases and distributes un-uniformly, while that of the non-forging region is almost zero. With increasing forging time, Z load on anvil increases gradually. With increasing heating temperature or decreasing forging speed, the temperature of the whole billet increases, while the stress and Z load on anvil decrease. In order to ensure the high efficiency and safety of the forging process, the heating temperature and the forging speed are chosen as 1160 °C and 16.667 mm/s, respectively.

  19. Inhibition of cold rolled steel corrosion by Tween-20 in sulfuric acid: weight loss, electrochemical and AFM approaches.

    PubMed

    Mu, Guannan; Li, Xianghong

    2005-09-01

    The inhibiting action of a nonionic surfactant of Tween-20 on the corrosion of cold rolled steel (CRS) in 0.5-7.0 M sulfuric acid (H(2)SO(4)) was studied by weight loss and potentiodynamic polarization methods. Atomic force microscope (AFM) provided the surface conditions. The results show that inhibition efficiency increases with the inhibitor concentration, while it decreases with the sulfuric acid concentration. The adsorption of inhibitor on the cold rolled steel surface obeys the Langmuir adsorption isotherm equation. Effect of immersion time was studied and discussed. The effect of temperature on the corrosion behavior of cold rolled steel was also studied at four temperatures ranging from 30 to 60 degrees C, the thermodynamic parameters such as adsorption heat, adsorption free energy, and adsorption entropy were calculated. The results revealed that the adsorption was physisorption mechanism. A kinetic study of cold rolled steel in uninhibited and inhibited acid was also discussed. The kinetic parameters such as apparent activation energy, pre-exponential factor, rate constant, and reaction constant were calculated for the reactions of corrosion. The inhibition effect is satisfactorily explained by both thermodynamic and kinetic models. Polarization curves show that Tween-20 is a cathodic-type inhibitor in sulfuric acid. The results obtained from weight loss and potentiodynamic polarization are in good agreement, and the Tween-20 inhibition action could also be evidenced by surface AFM images.

  20. High temperature deformation mechanism of 15CrODS ferritic steels at cold-rolled and recrystallized conditions

    NASA Astrophysics Data System (ADS)

    Sugino, Yoshito; Ukai, Shigeharu; Oono, Naoko; Hayashi, Shigenari; Kaito, Takeji; Ohtsuka, Satoshi; Masuda, Hiroshi; Taniguchi, Satoshi; Sato, Eiichi

    2015-11-01

    The ODS ferritic steels realize potentially higher operating temperature due to structural stability by the dispersed nano-size oxide particles. The deformation process and mechanism of 15CrODS ferritic steels were investigated at 1073 K and 1173 K for the cold-rolled and recrystallized conditions. Tensile and creep tests were conducted at the stress in parallel (LD) and perpendicular (TD) directions to the grain boundaries. Strain rate varied from 10-1 to 10-9 s-1. For the LD specimens, deformation in the cold rolled and recrystallized conditions is reinforced by finely dispersed oxide particles. The dominant deformation process for the recrystallized TD specimen is controlled through the grain boundary sliding and stress accommodation via diffusional creep at temperature of 1173 K and lower strain rate less than 10-4 s-1. The grain boundary sliding couldn't be rate-controlling process at 1073 K for the as-cold rolled TD specimen, where a dynamic recovery of the dislocation produced by cold-rolling is related to the deformation process.

  1. Static Recovery Modeling of Dislocation Density in a Cold Rolled Clad Aluminum Alloy

    NASA Astrophysics Data System (ADS)

    Penlington, Alex

    Clad alloys feature one or more different alloys bonded to the outside of a core alloy, with non-equilibrium, interalloy interfaces. There is limited understanding of the recovery and recrystallization behaviour of cold rolled clad aluminum alloys. In order to optimize the properties of such alloys, new heat treatment processes may be required that differ from what is used for the monolithic alloys. This study examines the recovery behaviour of a cold rolled Novelis Fusion(TM) alloy containing an AA6XXX core with an AA3003 cladding on one side. The bond between alloys appears microscopically discrete and continuous, but has a 30 microm wide chemical gradient. The as-deformed structure at the interalloy region consists of pancaked sub-grains with dislocations at the misorientation boundaries and a lower density organized within the more open interiors. X-ray line broadening was used to extract the dislocation density from the interalloy region and an equivalently deformed AA6XXX following static annealing using a modified Williamson-Hall analysis. This analysis assumed that Gaussian broadening contributions in a pseudo-Voigt function corresponded only to strain from dislocations. The kinetics of the dislocation density evolution to recrystallization were studied isothermally at 2 minute intervals, and isochronally at 175 and 205°C. The data fit the Nes model, in which the interalloy region recovered faster than AA6XXX at 175°C, but was slower at 205°C. This was most likely caused by change in texture and chemistry within this region such as over-aging of AA6XXX . Simulation of a continuous annealing and self homogenization process both with and without pre-recovery indicates a detectable, though small change in the texture and grain size in the interalloy region.

  2. Kinetics of Ferrite Recrystallization and Austenite Formation During Intercritical Annealing of the Cold-Rolled Ferrite/Martensite Duplex Structures

    NASA Astrophysics Data System (ADS)

    Mazaheri, Y.; Kermanpur, A.; Najafizadeh, A.; Kalashami, A. Ghatei

    2016-03-01

    Ultrafine-grained, dual-phase (UFG DP) steels were produced by a new route using an uncommon cold-rolling and subsequent intercritical annealing of ferrite/martensite duplex starting microstructures. The effects of processing parameters such as rolling reduction, intercritical annealing temperature, and time on the microstructural evaluations have been studied. UFG DP steels with an average grain size of about 1 to 2 μm were achieved by short intercritical annealing of the 80 pct cold-rolled duplex microstructures. The kinetics of ferrite recrystallization and austenite formation were studied based on the Johnson-Mehl-Avrami-Kolmogorov (JMAK) model. The proposed model for describing the isothermal austenite formation kinetics was applied successfully to the nonisothermal conditions. It was found that complete recrystallization of ferrite before the austenite formation led to the formation of a large extent randomly distributed austenite in the ferrite matrix and a chain-networked structure.

  3. Influence of wheat milling on low-hydration bread quality developed by sheeting rolls.

    PubMed

    Gómez, M; Ruiz-París, E; Oliete, B

    2011-06-01

    It is well known that milling influences the characteristics of flour and products made from it. This article analyzed the influence of milling on the quality of low-hydration bread. In general, milling influenced the quality of these products more than the type of wheat selected. Among the various mill streams, the last break and reduction streams produced lower quality bread and must be eliminated in milling. These streams had a higher protein and ash content, showing the presence of components of the outer layers of the grain. The flour was able to absorb more water, but had less extensibility in kneading and the dough generated was weaker due the poorer quality of its proteins and the influence of elements from the outer layers. Thus, bread made from these streams had smaller volume, had a firmer texture and had both darker crumb and crust. These differences, along with the effect of the kind of flour on the flavor and aroma of the bread, made it less acceptable than flour from the rest of the streams studied.

  4. Precipitation in cold-rolled Al–Sc–Zr and Al–Mn–Sc–Zr alloys prepared by powder metallurgy

    SciTech Connect

    Vlach, M.; Stulikova, I.; Smola, B.; Kekule, T.; Kudrnova, H.; Danis, S.; Gemma, R.; Ocenasek, V.; Malek, J.; Tanprayoon, D.; Neubert, V.

    2013-12-15

    The effects of cold-rolling on thermal, mechanical and electrical properties, microstructure and recrystallization behaviour of the AlScZr and AlMnScZr alloys prepared by powder metallurgy were studied. The powder was produced by atomising in argon with 1% oxygen and then consolidated by hot extrusion at 350 °C. The electrical resistometry and microhardness together with differential scanning calorimetry measurements were compared with microstructure development observed by transmission and scanning electron microscopy, X-ray diffraction and electron backscatter diffraction. Fine (sub)grain structure developed and fine coherent Al{sub 3}Sc and/or Al{sub 3}(Sc,Zr) particles precipitated during extrusion at 350 °C in the alloys studied. Additional precipitation of the Al{sub 3}Sc and/or Al{sub 3}(Sc,Zr) particles and/or their coarsening was slightly facilitated by the previous cold rolling. The presence of Sc,Zr-containing particles has a significant antirecrystallization effect that prevents recrystallization at temperatures minimally up to 420 °C. The precipitation of the Al{sub 6}Mn- and/or Al{sub 6}(Mn,Fe) particles of a size ∼ 1.0 μm at subgrain boundaries has also an essential antirecrystallization effect and totally suppresses recrystallization during 32 h long annealing at 550 °C. The texture development of the alloys seems to be affected by high solid solution strengthening by Mn. The precipitation of the Mn-containing alloy is highly enhanced by a cold rolling. The apparent activation energy of the Al{sub 3}Sc particles formation and/or coarsening and that of the Al{sub 6}Mn and/or Al{sub 6}(Mn,Fe) particle precipitation in the powder and in the compacted alloys were determined. The cold deformation has no effect on the apparent activation energy values of the Al{sub 3}Sc-phase and the Al{sub 6}Mn-phase precipitation. - Highlights: • The Mn, Sc and Zr additions to Al totally suppresses recrystallization at 550 °C. • The Sc,Zr-containing particle

  5. Analysis of Bonding Behavior and Critical Reduction of Two-Layer Strips in Clad Cold Rolling Process

    NASA Astrophysics Data System (ADS)

    Maleki, H.; Bagherzadeh, S.; Mollaei-Dariani, B.; Abrinia, K.

    2013-04-01

    In recent years, two-layer metallic sheets have been increasingly used in various industries to create combined functions. Among cladding methods, the cold rolling is most widely used in producing bimetallic sheets. In this research, to thoroughly provide guidelines for cold rolling of bimetal strip, an attempt has been made to develop an analytical model based on upper bound method. Also, the bonding strength and critical reduction were calculated using upper bound theorem and the finite element simulation was used for Al/St bimetallic strip. Finally, an experimental study was run for our model to be verified analytically and numerically. Results show that the bonding strength of strips increases with increasing the total thickness reduction of bimetal strips and because of subsequent occurrence of strips bonding in roll gap, increasing the yield strength of base layer gives rise to critical reduction. Through the study, it becomes clear that the proposed analytical model is applicable for simulating the cold rolling process of the two-layer strips and is capable to broaden our knowledge in manufacturing and production of bimetal strips and sheets.

  6. Factors Affecting the Development of Oxide Scales on Austenitic Stainless Steels during Hot Rolling in Steckel Mills

    NASA Astrophysics Data System (ADS)

    Cobo, S. J.; Rainforth, W. M.

    2008-10-01

    The hot rolling of austenitic stainless steels in Steckel Mills introduces particular characteristics to the development of oxides scales and surface structures. In this work, the formation of oxide structures during multipass hot rolling of 302 steel was studied under different sets of processing parameters in a laboratory system designed for the simulation of the Steckel process. The resulting surface structures were characterized by a set of complementary techniques involving scanning electron microscopy, energy-dispersive spectroscopy (EDS), X-ray diffraction (XRD), and glow discharge optical spectroscopy (GDOS). The surface analysis revealed two alternative surface structures: one consisting in a thin protective oxide layer rich in Cr2O3 and the other consisting in thick complex structures containing several successive nonprotective oxide scale and metal layers resulting from a cyclic oxidation pattern involving stages of protective oxidation, chemical breakaway, and duplex oxidation. The critical condition that determined the activation of one mechanism or the other was identified associated with the parabolic rate constant for Cr2O3 growth and the diffusivity of Cr in the alloy. The effects of changes in temperature, deformation, and furnace atmosphere are discussed. Alternatives for controlling scale development are presented.

  7. Heat fluxes and roll circulations over the western Gulf Stream during an intense cold-air outbreak

    NASA Technical Reports Server (NTRS)

    Chou, Shu-Hsien; Ferguson, Michael P.

    1991-01-01

    Turbulence and heat fluxes in the marine atmospheric boundary layer (MABL) for three aircraft stacks near the western Gulf Stream front, observed during the Genesis of Atlantic Lows Experiment (GALE) January 28, 1986 cold-air outbreak, has been studied using mixed-layer scaling. The GOES image and stability parameter indicates that these three stacks were in the roll vortex regime. The turbulence structure in the MABL is studied for this case, as well as the significance of roll vortices to heat fluxes. The roll circulations are shown to contribute significantly to the sensible (temperature) and latent heat (moisture) fluxes with importance increasing upward. The results suggest that the entrainment at the MABL top might affect the the budgets of temperature and humidity fluxes in the lower MABL, but not in the unstable surface layer.

  8. A Finite Element Evaluation of Residual Stress in a Thread Form Generated by a Cold-Rolling Process

    SciTech Connect

    Martin, J.A.

    1999-02-26

    This paper presents a finite element evaluation of residual stress in a thread form generated by a cold rolling process. Included in this evaluation area mesh development study, methodology sensitivity studies, and the effects of applied loads on the stress in a rolled thread root. A finite element analysis of the thread forming process using implicit modeling methodology, incremental large deformation, elastic-plastic material properties, and adaptive meshing techniques was performed. Results of the study indicate the axial component of the residual stress in the thread root of the fastener is highly compressive. Results also indicate that a rolled threaded fastener loaded to an average tensile stress equal to yield through the cross-section will retain compressive stresses in the thread root. This compressive stress state will be advantageous when evaluating fasteners for fatigue and environmental concerns.

  9. Lipoid pneumonia caused by oil mist exposure from a steel rolling tandem mill

    SciTech Connect

    Cullen, M.R.; Balmes, J.R.; Robins, J.M.; Smith, G.J.

    1981-01-01

    Five of nine active tandem mill operators exposed at work to aerosolized hydrocarbon mist were referred for evaluation of respiratory complaints. The worker with the longest exposure had reduced lung volumes; he was admitted to the hospital for detailed study. Exercise studies revealed work load limited by ventilation and arterial oxygen desaturation. Flexible fiberoptic bronchoscopy with bronchoalveolar lavage and transbronchial biopsy revealed evidence of lipoid pneumonia. Assessment of the mill revealed levels of respirable oil mist by personal samplers throughout the area far below the currently accepted standard of 5 mg/M3. These findings confirm a 20-year-old hypothesis of J.G. Jones regarding the hazard of oil mist in this industrial setting.

  10. Annealing textures for drawability: Influence of the degree of cold rolling reduction for low-carbon and extra low-carbon ferritic steels

    SciTech Connect

    Pero-Sanz, J.; Ruiz-Delgado, M.; Martinez, V.; Verdeja, J.I.

    1999-11-01

    This work considers the optimization of deep drawing properties by studying the influence of hot rolling conditions, cold reduction rate, and final annealing on the evolution of steel sheet textures. Two steels have been selected: a low-C steel used for enameling applications, and an extra-low-C steel of the interstitial-free type. Results show that the intensity of {l{underscore}brace}111{r{underscore}brace} component--and, consequently, drawability--is considerably higher in the textures of cold-rolled and annealed sheets than in hot-rolled sheets. It is suggested that drawability of sheets annealed after cold rolling improves if greater than conventional reduction rates are used during rolling. Finally, it is shown that, contrary to what has sometimes been claimed, improved of the ``r'' coefficient are not accompanied by a pancake morphology of the ferrite grains.

  11. Performance Optimization of Cold Rolled Type 316L Stainless Steel by Sand Blasting and Surface Linishing Treatment

    NASA Astrophysics Data System (ADS)

    Krawczyk, B.; Heine, B.; Engelberg, D. L.

    2016-03-01

    Sand blasting followed by a surface linishing treatment was applied to optimize the near-surface microstructure of cold rolled type 316L stainless steel. The introduction of cold rolling led to the formation of α-martensite. Specimens with large thickness reductions (40, 53%) were more susceptible to localized corrosion. The application of sand blasting produced a near-surface deformation layer containing compressive residual stresses with significantly increased surface roughness, resulting in reduced corrosion resistance. The most resistant microstructure was obtained with the application of a final linishing treatment after sand blasting. This treatment produced microstructures with compressive near-surface residual stresses, reduced surface roughness, and increased resistance to localized corrosion.

  12. 3D microband boundary alignments and transitions in a cold rolled commercial purity aluminum alloy

    SciTech Connect

    George, C.; Soe, B.; King, K.; Quadir, M.Z.; Ferry, M.; Bassman, L.

    2013-05-15

    In the study of microband formation during plastic deformation of face centered cubic metals and alloys, two theories have been proposed regarding the orientations of their boundaries: (i) they are aligned parallel to crystallographic planes associated with dislocation glide (i.e. (111) planes in FCC metals), or (ii) they are aligned in accordance with the macroscopic stress state generated during deformation. In this study, high resolution 3D electron backscatter diffraction (3D EBSD) was used to investigate the morphology and crystallographic nature of microband boundaries within a 19 × 9 × 8.6 μm volume of a deformed grain in commercial purity aluminum cold rolled to 22% reduction. It was found that microband boundaries correspond to both theories of orientation. Additionally, a single surface may contain both crystallographic and non-crystallographic alignments. Misorientations across boundaries in the regions of microband triple junctions have been identified for both boundary alignments. - Highlights: ► Reconstruction of a 3D volume of crystallographic orientations from EBSD data ► Subgrain features accurately reconstructed using specially designed strategies. ► Microband boundaries contain crystallographic and non-crystallographic alignments. ► Boundaries form by crystallographic process but rotate to non-crystallographic.

  13. Austenite Formation in a Cold-Rolled Semi-austenitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Celada Casero, Carola; San Martín, David

    2014-04-01

    The progress of the martensite ( α') to austenite ( γ) phase transformation has been thoroughly investigated at different temperatures during the continuous heating of a cold-rolled precipitation hardening metastable stainless steel at a heating rate of 0.1 K/s. Heat-treated samples have been characterized using different experimental complementary techniques: high-resolution dilatometry, magnetization, and thermoelectric power (TEP) measurements, micro-hardness-Vickers testing, optical/scanning electron microscopy, and tensile testing. The two-step transformation behavior observed is thought to be related to the presence of a pronounced chemical banding in the initial microstructure. This banding has been characterized using electron probe microanalysis. Unexpectedly, dilatometry measurements seem unable to locate the end of the transformation accurately, as this technique does not detect the second step of this transformation (last 20 pct of it). It is shown that once the starting ( A S) and finishing ( A F) transformation temperatures have been estimated by magnetization measurements, the evolution of the volume fractions of austenite and martensite can be evaluated by TEP or micro-hardness measurement quite reliably as compared to magnetization measurements. The mechanical response of the material after being heated to temperatures close to A S, A F, and ( A F - A S)/2 is also discussed.

  14. Gradation of Nanostructures in Cold-Rolled and Annealed Ti-Ni Shape Memory Alloys

    NASA Astrophysics Data System (ADS)

    Prokoshkin, S.; Brailovski, V.; Dubinskiy, S.; Inaekyan, K.; Kreitcberg, A.

    2016-03-01

    Nanostructures formed in Ti-50.26 at.%Ni shape memory alloy as a result of post-deformation annealing (PDA) at 400 °C (1 h) after cold rolling (CR) in the e = 0.3-1.9 true strain range are classified and quantitatively studied. The statistical quantitative transmission electron microscopy analysis of bright and dark field images and selected area diffraction patterns reveal the following regularities. Two types of nanostructure form in B2-austenite as a result of PDA after CR: (a) a nanosubgrained structure, which consists of subgrains formed as a result of polygonization of the initially highly dislocated substructure; (b) a nanocrystalline structure, which represents a combination of the deformation-induced nano-grains grown during PDA and new nano-grains formed during crystallization of the amorphous phase. After moderate CR (e = 0.3), mainly nanosubgrained structure forms as a result of PDA. After CR of moderate-to-high intensity (e = 0.5-1.0) followed by PDA, the structure is mixed (nanosubgrained+nanocrystalline). After high-intensity CR (e = 1.2-1.9) and PDA, the structure is mainly nanocrystalline. This nanostructure identification allows adequate analysis of the nature of the parent phase boundaries in the thermomechanically processed Ti-Ni alloys and of their effect on the transformation and mechanical behaviors.

  15. Characterization of a cold-rolled 2101 lean duplex stainless steel.

    PubMed

    Bassani, Paola; Breda, Marco; Brunelli, Katya; Mészáros, Istvan; Passaretti, Francesca; Zanellato, Michela; Calliari, Irene

    2013-08-01

    Duplex stainless steels (DSS) may be defined as a category of steels with a two-phase ferritic-austenitic microstructure, which combines good mechanical and corrosion properties. However, these steels can undergo significant microstructural modification as a consequence of either thermo-mechanical treatments (ferrite decomposition, which causes σ- and χ-phase formation and nitride precipitation) or plastic deformation at room temperature [austenite transformation into strain-induced martensite (SIM)]. These secondary phases noticeably affect the properties of DSS, and therefore are of huge industrial interest. In the present work, SIM formation was investigated in a 2101 lean DSS. The material was subjected to cold rolling at various degrees of deformation (from 10 to 80% thickness reduction) and the microstructure developed after plastic deformation was investigated by electron backscattered diffraction, X-ray diffraction measurements, and hardness and magnetic tests. It was observed that SIM formed as a consequence of deformations higher than ~20% and residual austenite was still observed at 80% of thickness reduction. Furthermore, a direct relationship was found between microstructure and magnetic properties. PMID:23721654

  16. Effect of SiC Nanoparticles on Bond Strength of Cold Roll Bonded IF Steel

    NASA Astrophysics Data System (ADS)

    Jamaati, Roohollah; Toroghinejad, Mohammad Reza; Edris, Hossein

    2013-11-01

    In this study, cold roll bonding process characteristics of IF steel strips, such as bond strength, threshold deformation, undulation of peeling force, and peeled surface, in the presence of SiC nanoparticles were examined and compared to those of an IF steel strip without nanoparticles. The bond strength was evaluated by the peeling test and scanning electron microscopy. It was found that when the thickness reduction was increased, the peeling force of IF steel strips improved. The results also indicated that the presence of silicon carbide nanoparticles decreased the bond strength of IF steel strips when compared to the strips without nanoparticles for the same thickness reduction. When the thickness reduction was increased, the undulation of average peeling force values increased at a constant nanoparticle content. Also, the strips without nanoparticles had a lower undulation value as compared to the strips with SiC nanoparticles. In addition, in the presence of silicon carbide, when the nanoparticles' content was increased, the undulation of average peeling force values decreased at a constant thickness reduction. Finally, it was found that the bond strength of IF steel strips was less than that of aluminum and copper strips. This was attributed to their crystal structure.

  17. Characterization of a cold-rolled 2101 lean duplex stainless steel.

    PubMed

    Bassani, Paola; Breda, Marco; Brunelli, Katya; Mészáros, Istvan; Passaretti, Francesca; Zanellato, Michela; Calliari, Irene

    2013-08-01

    Duplex stainless steels (DSS) may be defined as a category of steels with a two-phase ferritic-austenitic microstructure, which combines good mechanical and corrosion properties. However, these steels can undergo significant microstructural modification as a consequence of either thermo-mechanical treatments (ferrite decomposition, which causes σ- and χ-phase formation and nitride precipitation) or plastic deformation at room temperature [austenite transformation into strain-induced martensite (SIM)]. These secondary phases noticeably affect the properties of DSS, and therefore are of huge industrial interest. In the present work, SIM formation was investigated in a 2101 lean DSS. The material was subjected to cold rolling at various degrees of deformation (from 10 to 80% thickness reduction) and the microstructure developed after plastic deformation was investigated by electron backscattered diffraction, X-ray diffraction measurements, and hardness and magnetic tests. It was observed that SIM formed as a consequence of deformations higher than ~20% and residual austenite was still observed at 80% of thickness reduction. Furthermore, a direct relationship was found between microstructure and magnetic properties.

  18. 1. EXTERIOR VIEW OF BUILDING THAT HOUSES THE HOT ROLL ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. EXTERIOR VIEW OF BUILDING THAT HOUSES THE HOT ROLL MILL, ALSO KNOWN AS THE NO. 31 HOT ROLL MILL; LOOKING SOUTHWEST - American Brass Company, Kenosha Works, Hot Roll Mill, Kenosha, Kenosha County, WI

  19. Effects of Cold Rolling and Strain-Induced Martensite Formation in a SAF 2205 Duplex Stainless Steel

    NASA Astrophysics Data System (ADS)

    Breda, Marco; Brunelli, Katya; Grazzi, Francesco; Scherillo, Antonella; Calliari, Irene

    2015-02-01

    Duplex stainless steels (DSSs) are biphasic steels having a ferritic-austenitic microstructure that allows them to combine good mechanical and corrosion-resistance properties. However, these steels are sensitive to microstructural modifications, such as ferrite decomposition at high temperatures and the possibility of strain-induced martensite (SIM) formation from cold-worked austenite, which can significantly alter their interesting features. In the present work, the effects of cold rolling on the developed microstructural features in a cold-rolled SAF 2205 DSS and the onset of martensitic transformation are discussed. The material was deformed at room temperature from 3 to 85 pct thickness reduction, and several characterization techniques (scanning and transmission electron microscopy, X-ray diffraction, hardness measurements, and time-of-flight-neutron diffraction) were employed in order to fully describe the microstructural behavior of the steel. Despite the low stacking fault energy of DSS austenite, which contributed to SIM formation, the steel was found to be more stable than other stainless steel grades, such as AISI 304L. Rolling textures were similar to those pertaining to single-phase materials, but the presence of the biphasic (Duplex) microstructure imposed deformation constraints that affected the developed microstructural features, owing to phases interactions. Moreover, even if an intensification of the strain field in austenite was revealed, retarded SIM transformation kinetics and lower martensite amounts with respect to AISI 304L were observed.

  20. Computational and Experimental Investigation of the Shock Compression Response of Cold-Rolled Ni/Al Multilayers

    NASA Astrophysics Data System (ADS)

    Specht, Paul; Thadhani, Naresh; Weihs, Timothy

    2013-06-01

    Heterogeneities at the meso-scale strongly influence the shock compression response of composite materials. In reactive material mixtures, such as Ni and Al, these heterogeneities greatly affect material mixing, heating, and activation, often initiating a reaction. Cold-rolled multilayered composites of Ni and Al provide a unique and potentially beneficial reactive material system, due to their full density, periodic layering, and intimate particle contacts. The shock-compression response of cold-rolled Ni/Al multilayers was investigated under uniaxial strain loading conditions using plate-impact experiments. Time-resolved diagnostics, including VISAR, PDV, and PVDF stress gauges, were used to obtain the equilibrium Hugoniot response of the multilayers. The experimental results were coupled with a computational investigation using the multi-material, finite-volume, Eulerian hydrocode CTH, developed by Sandia National Laboratories. The computations employed real, heterogeneous microstructures, obtained from optical microscopy, enabling their correlation with the experimental results to provide validation of the models and computational method used for describing the response of the cold-rolled Ni/Al multilayers. Research funded by ONR/MURI grant No. N00014-07-1-0740.

  1. Efficient anti-corrosive coating of cold-rolled steel in a seawater environment using an oil-based graphene oxide ink

    NASA Astrophysics Data System (ADS)

    Singhbabu, Y. N.; Sivakumar, B.; Singh, J. K.; Bapari, H.; Pramanick, A. K.; Sahu, Ranjan K.

    2015-04-01

    We report the production of an efficient anti-corrosive coating of cold-rolled (CR) steel in a seawater environment (~3.5 wt% NaCl aqueous solution) using an oil-based graphene oxide ink. The graphene oxide was produced by heating Aeschynomene aspera plant as a carbon source at 1600 °C in an argon atmosphere. The ink was prepared by cup-milling the mixture of graphene oxide and sunflower oil for 10 min. The coating of ink on the CR steel was made using the dip-coating method, followed by curing at 350 °C for 10 min in air atmosphere. The results of the potentiodynamic polarization show that the corrosion rate of bare CR steel decreases nearly 10 000-fold by the ink coating. Furthermore, the salt spray test results show that the red rusting in the ink-coated CR steel is initiated after 100 h, in contrast to 24 h and 6 h in the case of oil-coated and bare CR steel, respectively. The significant decrease in the corrosion rate by the ink-coating is discussed based on the impermeability of graphene oxide to the corrosive ions.We report the production of an efficient anti-corrosive coating of cold-rolled (CR) steel in a seawater environment (~3.5 wt% NaCl aqueous solution) using an oil-based graphene oxide ink. The graphene oxide was produced by heating Aeschynomene aspera plant as a carbon source at 1600 °C in an argon atmosphere. The ink was prepared by cup-milling the mixture of graphene oxide and sunflower oil for 10 min. The coating of ink on the CR steel was made using the dip-coating method, followed by curing at 350 °C for 10 min in air atmosphere. The results of the potentiodynamic polarization show that the corrosion rate of bare CR steel decreases nearly 10 000-fold by the ink coating. Furthermore, the salt spray test results show that the red rusting in the ink-coated CR steel is initiated after 100 h, in contrast to 24 h and 6 h in the case of oil-coated and bare CR steel, respectively. The significant decrease in the corrosion rate by the ink-coating is

  2. Experimental and numerical investigation on cold flat rolling processes of DC04 sheets with special focus on residual stresses

    NASA Astrophysics Data System (ADS)

    Bauer, A.; Mehner, T.; Binotsch, C.; Sieber, M.; Awiszus, B.; Lampke, T.

    2016-03-01

    The process of cold flat rolling is a widespread industrial technique to manufacture semi-finished products, e.g., for the automotive or homewares industry. Basic knowledge of the process regarding dimensioning and adjustment of defined characteristics is already state of the art. However, a detailed consideration and analysis with respect to local inhomogeneous residual stresses in several process steps mostly remains disregarded. A broad understanding of the process due to the distribution of residual stresses in the workpiece and the direction of the stress tensors allows for a definition of the characteristics of the workpiece even before the actual manufacturing process. For that purpose, it is necessary to perform numerical investigations by means of the finite element analysis (FEA) of cold flat rolling processes. Within this contribution, several approaches for the calibration of the FEA with the real flat rolling process will be addressed and discussed. To ensure that the numerical consideration provides realistic results, this calibration is indispensable. General parameters such as geometry, height reduction, rolling temperature, process time, and the rolling speed are considered as well as a photogrammetric survey, and calculated residual stresses with results of X-ray diffraction (XRD) will be compared. In the course of the experiments, a good agreement between the stress results of the FEA and the XRD was found in the center of the specimen. In combination with the allocation of the stress orientations, the agreement close to the edges is also fine. Some issues that cause differences between the FEA and the experiment are dis-cussed.

  3. Flatness and Edge Drop Decoupling Control for the Tandem Cold Rolling Mill

    NASA Astrophysics Data System (ADS)

    Zhou, Xiao-Min; Yue, Xiao-Xue

    2016-05-01

    The flatness and edge drop is a strong-coupled multivariable control system, so realizing the decoupling control of them is one of the most important issues to achieve the highprecision control. In this paper, the modelling of system and decoupling control method of flatness and edge drop are analyzed. Simulation results represent that the flatness and edge drop control is decoupled to improve the control performance of flatness and edge drop.

  4. Treatment of dilute waste oil emulsion from aluminum rolling mill operations by a biological aerated filter

    SciTech Connect

    Carriere, P.E.; Reed, B.E.; Brooks, J.

    1995-12-31

    Wastewater from aluminum industry contains oil used primarily during the aluminum rolling process. In this study, oily wastewater from the manufacturer`s processes was transferred to two holding ponds having a total capacity of about 5 million gallons. A detention time of 10 days was maintained to allow the free oil to rise to the surface and the solids to settle. Wastewater from the ponds was withdrawn at a depth of 9 feet and used as influent to the pilot-scale biological aerated filter. The main objective of this study was to evaluate the performance of the pilot-scale biological aerated filter on oil and grease (O and G) and total suspended solids (TSS) removal.

  5. Development of environmentally friendly non-chrome conversion coatings for cold-rolled steel

    NASA Astrophysics Data System (ADS)

    Zhang, Jinming

    Steel producers use various organic and inorganic coatings to protect cold-rolled steel (CRS) sheets from corrosion during shipment and storage. It is well known that CRS sheets can be protected from corrosion by galvanizing, phosphating, chromating, topcoating with organic, or their combinations. The chromate rinsing is particularly effective for preventing white rusting of galvanized steel. But there is an increasing interest in a replacement for the chromating process because of environmental and health concerns. The objective of the present work is to develop a chrome-free conversion coating for steel sheets. Various carboxylic acids and their salts have been studied for coating phosphated electrogalvanized (EG) steel sheets, including 10-undecenoic acid (UA), oleic acid (OA), and other fatty acids such as stearic acid (SA) and palmitic acid (PA). When they were used alone, or subsequently coated with resin, they could produce a highly hydrophobic surface and improve the corrosion resistance. Thiols such as 1-octadecanethiol (ODT) can form a self-assembled monolayer on metal substrates. This close-packed monolayer could provide an excellent corrosion resistance for EG steel sheets. It was capable of withstanding 50˜60 hours of salt spray test (SST) although its thickness was only a few nanometers. The EG steel itself usually started rusting only after 2˜4 hours of salt spray. In another coating system, thiols were mixed with a conventional resin to improve the corrosion resistance of EG steel. This new technique gave 100˜120 hours of corrosion resistance. When the resin was applied directly on EG steel surface, its corrosion resistance was less than 72 hours. It was shown that further optimization of this technique increased the corrosion resistance to 200 hours and more in the standard SST.

  6. Tribology and Tool Wear of Hot Dip Galvanized Zinc Magnesium Alloys on Cold Rolled Steel Sheets

    NASA Astrophysics Data System (ADS)

    Raab, A. E.; Berger, E.; Freudenthaler, J.; Leomann, F.; Walch, C.

    2011-05-01

    Recently zinc based coatings on cold rolled steel with improved functionality in terms of forming and/or corrosion behaviour have been intensively investigated in the steel industry1,2,3. One of the most promising products are zinc magnesium alloys produced in hot dip galvanizing process. These coatings were already introduced in construction industry a few years ago1. With some modifications the improved properties of the coating are also interesting for automotive industry. In the present work the tribological potential of hot dip galvanized zinc magnesium coatings (HDG/ZM) produced at an industrial line under regular production, was studied in terms of sliding properties, adhesive and abrasive tool wear. First a short introduction into surface morphology of HDG/ZM will be given. For the tribological characterization of the material, which is the main topic of the contribution, different tests were performed on hot dip galvanised zinc magnesium material and results were compared with classic hot dip galvanized zinc coating (HDG/Z). The investigations are mainly based on the strip draw test which allows the determination of the friction coefficient directly by using a constant contact pressure. Deep drawing property was tested by forming model cups. The abrasive tool wear was tested using a standard test for material used in automotive industry. The adhesive tool wear was investigated by characterizing the coating material transferred to the tool in the strip draw test. All performed tests show an improved drawability of HDG/ZM compared to classical HDG/Z reference material. However the most promising difference between HDG/ZM and HDG/Z is that galling was found to be less for HDG/ZM than for HDG/Z. Therefore HDG/ZM is an interesting system not only with respect to corrosion protection but also in terms of tribology and provides clear advantages in formability.

  7. Tribology and Tool Wear of Hot Dip Galvanized Zinc Magnesium Alloys on Cold Rolled Steel Sheets

    SciTech Connect

    Raab, A. E.; Berger, E.; Freudenthaler, J.; Leomann, F.; Walch, C.

    2011-05-04

    Recently zinc based coatings on cold rolled steel with improved functionality in terms of forming and/or corrosion behaviour have been intensively investigated in the steel industry. One of the most promising products are zinc magnesium alloys produced in hot dip galvanizing process. These coatings were already introduced in construction industry a few years ago. With some modifications the improved properties of the coating are also interesting for automotive industry. In the present work the tribological potential of hot dip galvanized zinc magnesium coatings (HDG/ZM) produced at an industrial line under regular production, was studied in terms of sliding properties, adhesive and abrasive tool wear.First a short introduction into surface morphology of HDG/ZM will be given. For the tribological characterization of the material, which is the main topic of the contribution, different tests were performed on hot dip galvanised zinc magnesium material and results were compared with classic hot dip galvanized zinc coating (HDG/Z). The investigations are mainly based on the strip draw test which allows the determination of the friction coefficient directly by using a constant contact pressure. Deep drawing property was tested by forming model cups. The abrasive tool wear was tested using a standard test for material used in automotive industry. The adhesive tool wear was investigated by characterizing the coating material transferred to the tool in the strip draw test.All performed tests show an improved drawability of HDG/ZM compared to classical HDG/Z reference material. However the most promising difference between HDG/ZM and HDG/Z is that galling was found to be less for HDG/ZM than for HDG/Z. Therefore HDG/ZM is an interesting system not only with respect to corrosion protection but also in terms of tribology and provides clear advantages in formability.

  8. Efficient anti-corrosive coating of cold-rolled steel in a seawater environment using an oil-based graphene oxide ink.

    PubMed

    Singhbabu, Y N; Sivakumar, B; Singh, J K; Bapari, H; Pramanick, A K; Sahu, Ranjan K

    2015-05-01

    We report the production of an efficient anti-corrosive coating of cold-rolled (CR) steel in a seawater environment (∼3.5 wt% NaCl aqueous solution) using an oil-based graphene oxide ink. The graphene oxide was produced by heating Aeschynomene aspera plant as a carbon source at 1600 °C in an argon atmosphere. The ink was prepared by cup-milling the mixture of graphene oxide and sunflower oil for 10 min. The coating of ink on the CR steel was made using the dip-coating method, followed by curing at 350 °C for 10 min in air atmosphere. The results of the potentiodynamic polarization show that the corrosion rate of bare CR steel decreases nearly 10,000-fold by the ink coating. Furthermore, the salt spray test results show that the red rusting in the ink-coated CR steel is initiated after 100 h, in contrast to 24 h and 6 h in the case of oil-coated and bare CR steel, respectively. The significant decrease in the corrosion rate by the ink-coating is discussed based on the impermeability of graphene oxide to the corrosive ions. PMID:25869204

  9. The Work Softening by Deformation-Induced Disordering and Cold Rolling of 6.5 wt pct Si Steel Thin Sheets

    NASA Astrophysics Data System (ADS)

    Wang, Xianglong; Li, Haoze; Zhang, Weina; Liu, Zhenyu; Wang, Guodong; Luo, Zhonghan; Zhang, Fengquan

    2016-09-01

    As-cast strip of 6.5 wt pct Si steel was fabricated by twin-roll strip casting. After hot rolling at 1323 K (1050 °C), thin sheets with the thickness of 0.35 mm were produced by warm rolling at 373 K (100 °C) with rolling reductions of 15, 25, 35, 45, 55, and 65 pct. Influence of warm rolling reduction on ductility was investigated by room temperature bending test. The measurement of macro-hardness showed that "work softening" could begin when the warm rolling reduction exceeded 35 pct. The room temperature ductility of the thin sheets gradually increased with the increase of warm rolling reductions, and the plastic deformation during bending began to form when the warm rolling reduction was greater than 45 pct, the 65 pct rolled thin sheet exhibited the maximum plastic deformation of about 0.6 pct during bending at room temperature, with a few small dimples having been observed on the fracture surfaces. B2-ordered domains were formed in the 15, 25, 35, 45, and 55 pct rolled specimens, and their average size decreased with the increase of warm rolling reductions. By contrast, no B2-ordered domain could be found in the 65 pct rolled specimen. It had been observed that large-ordered domains could be split into several small parts by the slip of partial super-dislocations during warm rolling, which led to significant decrease of the order degree to cause the phenomenon of deformation-induced disordering. On the basis of these results, cold rolling schedule was developed to successfully fabricate 0.25-mm-thick sheets with good surface qualities and magnetic properties from warm rolled sheets.

  10. Characterization on carbide of a novel steel for cold work roll during solidification process

    SciTech Connect

    Guo, J.; Liu, L.G.; Li, Q.; Sun, Y.L.; Gao, Y.K.; Ren, X.J.; Yang, Q.X.

    2013-05-15

    A novel steel for cold work roll was developed in this work. Its phase structures were determined by X-ray diffraction, and phase transformation temperatures during the cooling process were measured by Differential Scanning Calorimeter. The Fe–C isopleths of the steel were calculated by Thermo-Calc to preliminarily determine the characteristic temperatures of the different phases. Then the specimens were quenched at these characteristic temperatures. The typical microstructures were observed by Optical Microscopy and Field Emission Scanning Electron Microscopy with Energy Disperse Spectroscopy. The results show that α-Fe, MC, M{sub 2}C and M{sub 7}C{sub 3} precipitate when the specimen is cooled slowly to room temperature. According to the DSC curve and the Fe–C isopleths, the characteristic temperatures of the phase transformation and carbide precipitation are chosen as 1380 °C, 1240 °C, 1200 °C and 1150 °C respectively. Primary austenite precipitates at 1380 °C, then eutectic reaction occurs in residual liquid after quenching and the eutectic microstructures distribute along the crystal grain boundary. The eutectic MC is leaf-like and eutectic M{sub 2}C is fibrous-like. Both of them precipitate in ternary eutectic reaction simultaneously at 1240 °C, grow together in the form of dendrite along the crystal grain boundary. Secondary MC precipitates from the austenitic matrix at 1200 °C and nucleates at the position where eutectic MC located accompanied by the dissolving of eutectic carbides. The mixed secondary M{sub 2}C and M{sub 7}C{sub 3} precipitate at 1150 °C. The secondary M{sub 2}C is strip-like and honeycomb-like, while the M{sub 7}C{sub 3} is chrysanthemum-like and maze-like. - Highlights: • The solidification process was analyzed by Thermo-Calc, DSC, XRD and SEM observation. • Primary and secondary carbides precipitated during solidification were determined. • The three dimensional morphologies of all carbides was observed. • The

  11. Microstructural Evolution and Recrystallization Kinetics of a Cold-Rolled, Ferrite-Martensite Structure During Intercritical Annealing

    NASA Astrophysics Data System (ADS)

    Etesami, S. A.; Enayati, M. H.

    2016-07-01

    The recrystallization behavior of 80 pct, cold-rolled, low-carbon, dual-phase steel during intercritical annealing for different times was studied. The annealed microstructures showed that the recrystallization initially occurred in the deformed martensitic regions. The values of Avrami exponent for recrystallization varied from 3.8 to 4 with an activation energy of 46.9 kJ/mol. This study also introduced a novel method for the production of bimodal grain structures in low-carbon, ferrite-martensite steel.

  12. Effects of Two-Stage Cold Rolling Schedule on Microstructure and Texture Evolution of Strip Casting Grain-Oriented Silicon Steel with Extra-Low Carbon

    NASA Astrophysics Data System (ADS)

    Song, Hong-Yu; Liu, Hai-Tao; Liu, Wen-Qiang; Wang, Yin-Ping; Liu, Zhen-Yu; Wang, Guo-Dong

    2016-04-01

    A 0.27 mm-thick grain-oriented silicon steel sheet with extra-low carbon was successfully produced by a novel processing route including strip casting, normalizing, two-stage cold rolling with an intermediate annealing, primary annealing, and secondary recrystallization annealing. The evolutions of microstructure and texture along the whole processing route were investigated with a special emphasis on the effects of two-stage cold rolling schedule. It was found that Goss orientation originated in the first cold rolling due to shear banding and relatively strong Goss texture evolved through the whole thickness after intermediate annealing. This is significantly different from the results in conventional process in which the origin of Goss texture is in the hot rolling stage and Goss texture only develops below the sheet surface. Besides, it was found that cold rolling schedule had significant influences on microstructure homogeneity, evolution of λ-fiber texture in primary annealed state and, thus, on secondary recrystallization. In case of appropriate cold rolling schedule, a homogeneous microstructure with Goss texture, relatively strong γ-fiber texture and medium α-fiber texture was observed in the primary annealed strip. Although Goss texture in primary annealed state was much weaker than that in two-stage route in conventional process, a perfect secondary recrystallization microstructure was produced and the magnetic induction B8 was as high as 1.85 T. By contrast, when the cold rolling schedule was inappropriate, the primary annealed strips exhibited inhomogeneous microstructure, together with weak γ-fiber texture, medium α-fiber and λ-fiber texture. Finally, the sheets showed incomplete secondary recrystallization microstructure in which a large number of fine grains still existed.

  13. Strong <001> recrystallization texture component in 6.5 wt% Si electrical steel thin sheets by secondary cold rolling and annealing

    NASA Astrophysics Data System (ADS)

    Pan, Hongjiang; Zhang, Zhihao; Mo, Yuanke; Xie, Jianxin

    2016-12-01

    In order to prepare thin sheet with a strong <001> texture component, secondary cold rolling and recrystallization annealing were carried out on a raw sheet of high silicon electrical steel (6.5 wt% Si). The raw sheet was obtained through a process of directional solidification, followed by warm and cold rolling, and annealing. The effects of secondary cold rolling reduction, annealing temperature and holding time on the recrystallization microstructure and texture were investigated. The formation of strong <001> texture component was analyzed. The results showed that the <001> texture component could be enhanced when the sheets were prepared through appropriate secondary cold rolling and annealing. It was ascribed to the cube and Goss recrystallized grains had frequency advantages as well as size advantages during nucleation. Furthermore, the cube and Goss recrystallized grains were easy to grow larger due to the advantage on grain boundary energy and surface energy. The samples prepared through secondary cold rolling with the reduction of 30% and annealing at 1300 °C for 1-5 h exhibited good magnetic properties. The magnetic induction B8 of the samples was 1.335-1.398 T and the core loss P10/50 and P10/400 were 0.383-0.391 W/kg and 5.935-6.422 W/kg, respectively.

  14. Processing near gamma-based titanium-aluminum by cold roll bonding and diffusion reaction of elemental titanium and aluminum foils

    NASA Astrophysics Data System (ADS)

    Luo, Jian-Guo

    Near gamma-based TiAl alloys were successfully processed using a method developed in this study. This technique coupled cold roll bonding of elemental foils of Ti and Al with diffusion reactions. The processing method was cyclic in nature in that the foils were repeatedly cold rolled, diffusion reacted, cold rolled, diffusion reacted, etc. This processing cycle was repeated numerous times and the microstructures formed after 1--100 cycles were characterized using optical microscopy, scanning electron microscopy (SEM) equipped with energy dispersive spectroscopy, microhardness testing, x-ray diffraction (XRD), and differential thermal analysis (DTA). The effects of cold roll bonding, annealing temperature, annealing time, and number of cycles on the microstructure and microhardness of the gamma-TiAl alloys produced have been investigated. The near gamma-based TiAl alloy that was developed by the cold roll bonding/diffusion annealing process was then subjected to a subsequent thermal treatment that promotes the solid-state phase transformation of the lamellar structure (alternating platelets of alpha2 and gamma). A comparison of the near gamma-based structure to the lamellar structure was also performed. Finally, the processing method developed in the present study was compared to other processing methods that are currently used for processing gamma-based TiAl alloys.

  15. 32. RW Meyer Sugar Mill: 18761889. Threeroll sugar mill, oneton ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    32. RW Meyer Sugar Mill: 1876-1889. Three-roll sugar mill, one-ton daily processing capacity. Manufactured by Edwin Maw, Liverpool, England, ca. 1855-1870. View: End of mill into which cane was fed between top and bottom roll. - R. W. Meyer Sugar Mill, State Route 47, Kualapuu, Maui County, HI

  16. Effects of cold rolling deformation on microstructure, hardness, and creep behavior of high nitrogen austenitic stainless steel

    NASA Astrophysics Data System (ADS)

    Sun, Shi-Cheng; Sun, Gui-Xun; Jiang, Zhong-Hao; Ji, Chang-Tao; Liu, Jia-An; Lian, Jian-She

    2014-02-01

    Effects of cold rolling deformation on the microstructure, hardness, and creep behavior of high nitrogen austenitic stainless steel (HNASS) are investigated. Microstructure characterization shows that 70% cold rolling deformation results in significant refinement of the microstructure of this steel, with its average twin thickness reducing from 6.4 μm to 14 nm. Nanoindentation tests at different strain rates demonstrate that the hardness of the steel with nano-scale twins (nt-HNASS) is about 2 times as high as that of steel with micro-scale twins (mt-HNASS). The hardness of nt-HNASS exhibits a pronounced strain rate dependence with a strain rate sensitivity (m value) of 0.0319, which is far higher than that of mt-HNASS (m = 0.0029). nt-HNASS shows more significant load plateaus and a higher creep rate than mt-HNASS. Analysis reveals that higher hardness and larger m value of nt-HNASS arise from stronger strain hardening role, which is caused by the higher storage rate of dislocations and the interactions between dislocations and high density twins. The more significant load plateaus and higher creep rates of nt-HNASS are due to the rapid relaxation of the dislocation structures generated during loading.

  17. Accelerated carbonation using municipal solid waste incinerator bottom ash and cold-rolling wastewater: Performance evaluation and reaction kinetics.

    PubMed

    Chang, E-E; Pan, Shu-Yuan; Yang, Liuhanzi; Chen, Yi-Hung; Kim, Hyunook; Chiang, Pen-Chi

    2015-09-01

    Accelerated carbonation of alkaline wastes including municipal solid waste incinerator bottom ash (MSWI-BA) and the cold-rolling wastewater (CRW) was investigated for carbon dioxide (CO2) fixation under different operating conditions, i.e., reaction time, CO2 concentration, liquid-to-solid ratio, particle size, and CO2 flow rate. The MSWI-BA before and after carbonation process were analyzed by the thermogravimetry and differential scanning calorimetry, X-ray diffraction, and scanning electron microscopy equipped with energy dispersive X-ray spectroscopy. The MSWI-BA exhibits a high carbonation conversion of 90.7%, corresponding to a CO2 fixation capacity of 102g perkg of ash. Meanwhile, the carbonation kinetics was evaluated by the shrinking core model. In addition, the effect of different operating parameters on carbonation conversion of MSWI-BA was statistically evaluated by response surface methodology (RSM) using experimental data to predict the maximum carbonation conversion. Furthermore, the amount of CO2 reduction and energy consumption for operating the proposed process in refuse incinerator were estimated. Capsule abstract: CO2 fixation process by alkaline wastes including bottom ash and cold-rolling wastewater was developed, which should be a viable method due to high conversion.

  18. Intergranular cracking in high-strength, cold-rolled, and precipitation-hardened austenitic stainless steel UNS S35500

    SciTech Connect

    Pednekar, S.P.; Champagne, V.K.; Pepi, M.S.; Grendahl, S.

    1999-11-01

    When quench annealed, stainless steel UNS35500 (C 0.12, Cr 15.5, Ni 4.5, Mo 3, N O.1%) is austenitic and soft. In cold-rolled-and-tempered condition heavy cold rolling followed by precipitation hardening considerably strengthens the material (UTS 220 ksi (1517 MPa), elongation 10%). Its strength combined with good corrosion resistance make the material attractive for use in critical load-bearing applications. In one application, rotor blades of a helicopter are attached to the drive shaft with a component, strap pack, assembled from 0.014 inch (O.36 mm) thick material. Premature fatigue failures of strap packs have occurred starting from intergranular cracks in single laminae. Chloride salts were detected at crack origins. This intergranular stress corrosion cracking was reproduced under crevices in slow strain rate tests conducted in 3.5% NaCl solution at 0.1 V (Ag/AgCl 4M Kcl). The potential is typical of those attained by the material under thin, chloride-bearing condensate films exposed to air. Cracking did not occur when crevices were absent. Electrolytic polishing in chloride-free acids combined with a standard overpassivation treatment in nitric acid improved the resistance to crevice corrosion. This treatment slowed, but did not prevent, the onset of stress corrosion cracking (SCC) in slow strain rate tests conducted with an artificial crevice on the specimen surface.

  19. Accelerated carbonation using municipal solid waste incinerator bottom ash and cold-rolling wastewater: Performance evaluation and reaction kinetics.

    PubMed

    Chang, E-E; Pan, Shu-Yuan; Yang, Liuhanzi; Chen, Yi-Hung; Kim, Hyunook; Chiang, Pen-Chi

    2015-09-01

    Accelerated carbonation of alkaline wastes including municipal solid waste incinerator bottom ash (MSWI-BA) and the cold-rolling wastewater (CRW) was investigated for carbon dioxide (CO2) fixation under different operating conditions, i.e., reaction time, CO2 concentration, liquid-to-solid ratio, particle size, and CO2 flow rate. The MSWI-BA before and after carbonation process were analyzed by the thermogravimetry and differential scanning calorimetry, X-ray diffraction, and scanning electron microscopy equipped with energy dispersive X-ray spectroscopy. The MSWI-BA exhibits a high carbonation conversion of 90.7%, corresponding to a CO2 fixation capacity of 102g perkg of ash. Meanwhile, the carbonation kinetics was evaluated by the shrinking core model. In addition, the effect of different operating parameters on carbonation conversion of MSWI-BA was statistically evaluated by response surface methodology (RSM) using experimental data to predict the maximum carbonation conversion. Furthermore, the amount of CO2 reduction and energy consumption for operating the proposed process in refuse incinerator were estimated. Capsule abstract: CO2 fixation process by alkaline wastes including bottom ash and cold-rolling wastewater was developed, which should be a viable method due to high conversion. PMID:26025583

  20. 34. RW Meyer Sugar Mill: 18761889. Threeroll sugar mill, oneton ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    34. RW Meyer Sugar Mill: 1876-1889. Three-roll sugar mill, one-ton daily processing capacity. Manufactured by Edwin Maw, Liverpool, England, ca. 1855-1870. View: Side view of mill. Vertical drive shaft lying on ground in foreground. When drive-shaft was in upright position its bevel gear was meshed with the bevel gear of the top roll, transmitting the animals'circular motion around the drive shaft to the horizontal rolls. The foundation is of portland cement. The heavy timber mill bed, between the mill and the portland cement foundation has rolled away. - R. W. Meyer Sugar Mill, State Route 47, Kualapuu, Maui County, HI

  1. AISI/DOE Advanced Process Control Program Vol. 3 of 6: MICROSTRUCTURAL ENGINEERING IN HOT-STRIP MILLS Part 2 of 2: Constitutive Behavior Modeling of Steels Under Hot-Rolling Conditions

    SciTech Connect

    Yi-Wen Cheng; Patrick Purtscher

    1999-07-30

    This report describes the development of models for predicting (1) constitutive behaviors and (2) mechanical properties of hot-rolled steels as functions of chemical composition, microstructural features, and processing variables. The study includes the following eight steels: A36, DQSK, HSLA-V, HSLA-Nb, HSLA-50/Ti-Nb, and two interstitial-free (IF) grades. These developed models have been integrated into the Hot-Strip Mill Model (HSMM), which simulates the hot strip rolling mills and predicts the mechanical properties of hot-rolled products. The HSMM model has been developed by the University of British Columbia-Canada as a part of project on the microstructural engineering in hot-strip mills.

  2. Effect of heat treatment on the microstructure and yield strength of a cold-rolled enameling steel

    NASA Astrophysics Data System (ADS)

    Peng, D.; Yu, Q.; Lin, C.; An, D.; Dai, T.; Krakauer, B. W.; Zhu, M.

    2015-06-01

    The mechanisms of yield strength reduction of a cold-rolled enameling steel after enamel-fire annealing at 760°C by air cooling, and the effect of the tempering process on the microstructure and yield strength, are studied by combining experiments and thermodynamic calculations. The results show that after heat treatment at 760°C and air cooling, the lump phase, enriched with the element carbon, appears along the ferrite grain boundaries, which leads to yield strength reduction. After tempering at 200°C∼400°C, the lump phase disappears gradually and is transformed to lamellar pearlite as the tempering temperature increases, resulting in the yield strength increasing.

  3. Shear-Coupled Grain Growth and Texture Development in a Nanocrystalline Ni-Fe Alloy during Cold Rolling

    NASA Astrophysics Data System (ADS)

    Li, Li; Ungár, Tamás; Toth, Laszlo S.; Skrotzki, Werner; Wang, Yan Dong; Ren, Yang; Choo, Hahn; Fogarassy, Zsolt; Zhou, X. T.; Liaw, Peter K.

    2016-09-01

    The evolution of texture, grain size, grain shape, dislocation, and twin density has been determined by synchrotron X-ray diffraction and line profile analysis in a nanocrystalline Ni-Fe alloy after cold rolling along different directions related to the initial fiber and the long axis of grains. The texture evolution has been simulated by the Taylor-type relaxed-constraints viscoplastic polycrystal model. The simulations were based on the activity of partial dislocations in correlation with the experimental results of dislocation density determination. The concept of stress-induced shear coupling is supported and strengthened by both the texture simulations and the experimentally determined evolution of the microstructure parameters. Grain growth and texture evolution are shown to proceed by the shear coupling mechanism supported by dislocation activity as long as the grain size is not smaller than about 20 nm.

  4. Microstructure characterization based on the type of deformed grains in cold-rolled, Cu-added, bake-hardenable steel

    SciTech Connect

    Kim, J.S.; Kim, S.I.; Choi, S.-H.

    2014-06-01

    The electron backscatter diffraction technique has been used to characterize the microstructure of deformed grains in cold-rolled, Cu-added, bake-hardenable steel. A new scheme based on the kind and number of average orientations, as determined from a unique grain map of the deformed grains, was developed in order to classify deformed grains by type. The α-fiber components, γ-fiber components and random orientations, those which could not be assigned to either γ-fiber or α-fiber components, were used to define the average orientation of unique grains within individual deformed grains. The microstructures of deformed grains in as-rolled specimens were analyzed based on the Taylor factor, stored energy, and misorientation. The relative levels and distributions of the Taylor factor, the stored energy and the misorientation were examined in terms of the types of deformed grains. - Highlights: • We characterized the microstructure of Cu-added BH steel using EBSD. • A new scheme was developed in order to classify deformed grains by type. • Stored energy and misorientation are strongly dependent on the type of deformed grains. • Microstructure was examined in terms of the types of deformed grains.

  5. Accelerated carbonation using municipal solid waste incinerator bottom ash and cold-rolling wastewater: Performance evaluation and reaction kinetics

    SciTech Connect

    Chang, E-E; Pan, Shu-Yuan; Yang, Liuhanzi; Chen, Yi-Hung; Kim, Hyunook; Chiang, Pen-Chi

    2015-09-15

    Highlights: • Carbonation was performed using CO{sub 2}, wastewater and bottom ash in a slurry reactor. • A maximum capture capacity of 102 g CO{sub 2} per kg BA was achieved at mild conditions. • A maximum carbonation conversion of MSWI-BA was predicted to be 95% by RSM. • The CO{sub 2} emission from Bali incinerator could be expected to reduce by 6480 ton/y. • The process energy consumption per ton CO{sub 2} captured was estimated to be 180 kW h. - Abstract: Accelerated carbonation of alkaline wastes including municipal solid waste incinerator bottom ash (MSWI-BA) and the cold-rolling wastewater (CRW) was investigated for carbon dioxide (CO{sub 2}) fixation under different operating conditions, i.e., reaction time, CO{sub 2} concentration, liquid-to-solid ratio, particle size, and CO{sub 2} flow rate. The MSWI-BA before and after carbonation process were analyzed by the thermogravimetry and differential scanning calorimetry, X-ray diffraction, and scanning electron microscopy equipped with energy dispersive X-ray spectroscopy. The MSWI-BA exhibits a high carbonation conversion of 90.7%, corresponding to a CO{sub 2} fixation capacity of 102 g per kg of ash. Meanwhile, the carbonation kinetics was evaluated by the shrinking core model. In addition, the effect of different operating parameters on carbonation conversion of MSWI-BA was statistically evaluated by response surface methodology (RSM) using experimental data to predict the maximum carbonation conversion. Furthermore, the amount of CO{sub 2} reduction and energy consumption for operating the proposed process in refuse incinerator were estimated. Capsule abstract: CO{sub 2} fixation process by alkaline wastes including bottom ash and cold-rolling wastewater was developed, which should be a viable method due to high conversion.

  6. Eddy Current Assessment of the Cold Rolled Deformation Behavior of AISI 321 Stainless Steel

    NASA Astrophysics Data System (ADS)

    Liu, Kunpeng; Zhao, Zihua; Zhang, Zheng

    2012-08-01

    Applicability of the eddy current (EC) technique in assessing martensite phase transformation during cold reduction in AISI 321 stainless steel was investigated. An empirical model based on measured EC parameters was developed for predicting the volume fraction of strain-induced martensite. Good agreement was found between the model-predicted and the experimental data.

  7. Rolling Process Modeling Report. Finite-Element Model Validation and Parametric Study on various Rolling Process parameters

    SciTech Connect

    Soulami, Ayoub; Lavender, Curt A.; Paxton, Dean M.; Burkes, Douglas

    2015-06-15

    Pacific Northwest National Laboratory (PNNL) has been investigating manufacturing processes for the uranium-10% molybdenum alloy plate-type fuel for high-performance research reactors in the United States. This work supports the U.S. Department of Energy National Nuclear Security Administration’s Office of Material Management and Minimization Reactor Conversion Program. This report documents modeling results of PNNL’s efforts to perform finite-element simulations to predict roll-separating forces for various rolling mill geometries for PNNL, Babcock & Wilcox Co., Y-12 National Security Complex, Los Alamos National Laboratory, and Idaho National Laboratory. The model developed and presented in a previous report has been subjected to further validation study using new sets of experimental data generated from a rolling mill at PNNL. Simulation results of both hot rolling and cold rolling of uranium-10% molybdenum coupons have been compared with experimental results. The model was used to predict roll-separating forces at different temperatures and reductions for five rolling mills within the National Nuclear Security Administration Fuel Fabrication Capability project. This report also presents initial results of a finite-element model microstructure-based approach to study the surface roughness at the interface between zirconium and uranium-10% molybdenum.

  8. [Comparison of texture distribution of cold rolled DC and CC AA 5052 aluminum alloy at different positions through thickness direction by XRD].

    PubMed

    Chen, Ming-biao; Ma, Min; Yang, Qing-xiang; Wang, Shan; Liu, Wen-chang; Zhao, Ying-mei

    2013-09-01

    To provide gist of DC AA 5052 and CC AA 5052 aluminum alloy to industry production and application, the texture variation of cold rolled sheets through thickness direction was studied by X-ray diffraction method, and the difference in texture at surface, quarter and center layer was analyzed. The hot plates of direct chill cast (DC) AA 5052 and continuous cast (CC) AA 5052 aluminum alloy were annealed at 454 degrees C for 4 hours and then cold rolled to different reductions. The strength and volume fraction of the fiber in CC AA 5052 aluminum alloy is larger than in DC AA 5052 aluminum alloy after same rolling reduction The volume fraction of the recrystallization texture cube in the CC AA 5052 aluminum alloy is less than in the DC AA 5052 aluminum alloy, which result in that CC AA 5052 aluminum alloy needs less cold rolling reduction than DC AA 5052 aluminum alloy for generating the texture with same intensity and volume fraction at surface layer, quarter layer and center layer. The manufacturability and performance of CC AA 5052 aluminum alloy is superior to DC AA 5052 aluminum alloy for use in stamping.

  9. Nano crystalline high energy milled 5083 Al powder deposited using cold spray

    NASA Astrophysics Data System (ADS)

    Rokni, M. R.; Widener, C. A.; Nardi, A. T.; Champagne, V. K.

    2014-06-01

    Electron microscopy and nanoindentation are used to investigate the relationship between microstructure and nanohardness of a non-cryomilled, nanocrystalline 5083 Al alloy powder before and after being deposited by cold spray. Microstructural investigations observed the presence of nano grains in the powder microstructure, ranging from 20 to 80 nm and with a typical grain size of 40-50 nm. It was also revealed that the nanocrystalline structure of the powder is retained after cold spraying. As a result, almost no change in nanohardness was indicated between the powder and the particles interior in the cold sprayed layer. However, hardness was substantially higher in some regions in the cold sprayed layer, which was attributed to the particle-particle interfaces or other areas with very small nano grain size. The presence of some un-joined particle remnant lines was also found in the deposition and explained through Critical Velocity Ratio (CVR) of powder particles. Although cold spray is a high deformation process, there is little evidence of dislocations within the nanograins of the cold sprayed layer. The latter observation is rationalized through intragranular dislocation slip and recovery mechanisms.

  10. High-resolution electron microscopy observation and dislocation reaction mechanism of fivefold twinning in a Cu-rich precipitate in a cold rolled ferritic steel containing copper

    SciTech Connect

    Wang, Ling; Wang, Wei; Chen, Bolin; Zhou, Xiying; Li, Zhongwen; Zhou, Bangxin; Wang, Lumin

    2014-09-15

    Ferritic steels containing copper have been studied as model systems for clusters/precipitate formation in reactor pressure vessel steels. The samples were aged at 400 °C for 4000 h and subsequently cold rolled to 30% reduction at room temperature. The microstructural characteristics of the samples were analyzed using high-resolution transmission electron microscopy. Direct evidence was found that the fivefold twinning occurs via simultaneous emission of two Shockley partial dislocations from two particular α-Fe/Cu interfaces, and then the pileup tips of the twofold twin. - Highlights: • Fivefold twin is observed in a Cu-rich precipitate in cold rolled ferritic steels. • A dislocation reaction mechanism for the fivefold twin formation is proposed. • Two particular mismatching α-Fe/Cu-rich precipitate interfaces play a critical role.

  11. 2. RW Meyer Sugar Mill: 18761899. Threeroll sugar mill, oneton ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    2. RW Meyer Sugar Mill: 1876-1899. Three-roll sugar mill, one-ton daily processing capacity. Manufactured by Edwin Maw, Liverpool, England, ca. 1855-1870. View: Top roll and one bottom roll, mill housing or cheeks, and spur pinion gears. The broken projection on the mill beside the bottom roll indicates the location of the cane tray. The cane juice crushed from the cane flowed into the juice tray below the bottom rolls. It then flowed into a wooden gutter and through a short tunnel in the mill's masonry enclosure and on to the boiling house for further processing. The opening at the base of the masency wall (In the photograph) is where the gutter ran from the mill to the boiling house. - R. W. Meyer Sugar Mill, State Route 47, Kualapuu, Maui County, HI

  12. Rheology of coal-water slurries prepared by the HP roll mill grinding of coal. Quarterly technical progress report No. 13, September 1, 1995--November 30, 1995

    SciTech Connect

    Fuerstenau, D.W.

    1995-12-01

    The objective of this research is the development of improved technology of the preparation of coal-water slurries that have potential for replacing fuel oil in direct combustion. Research accomplishments are summarized for: standardization of experimental procedures; investigation of effect of high-pressure roll mill/ball mill grinding on the energetics of fine grinding and the rheology of coal-water slurries prepared with such fines; study of aging behavior of slurries; and ways of improving rheology of slurries. The rheological behavior of slurries is a manifestation of particle-particle and particle-fluid interactions in the slurry. Improvement in the rheology of slurries could be brought about by suitably altering these interactions. The research directed towards investigation of the influence of co-addition of sodium hexametaphosphate and vacuum oil, with CoalMaster as the primary dispersant, showed that co-addition of the reagents significantly improved the rheology of coal-water slurries. Further research conducted in this quarter indicated that co-addition of reagents also improves the long-term rheological behavior of coal-water slurries.

  13. Effects of overaging temperature on the microstructure and properties of 600 MPa cold-rolled dual-phase steel

    NASA Astrophysics Data System (ADS)

    Kuang, Chun-fu; Zheng, Zhi-wang; Zhang, Gong-ting; Chang, Jun; Zhang, Shen-gen; Liu, Bo

    2016-08-01

    C-Mn steels prepared by annealing at 800°C for 120 s and overaging at 250-400°C were subjected to pre-straining (2%) and baking treatments (170°C for 20 min) to measure their bake-hardening (BH2) values. The effects of overaging temperature on the microstructure, mechanical properties, and BH2 behavior of 600 MPa cold-rolled dual-phase (DP) steel were investigated by optical microscopy, scanning electron microscopy, and tensile tests. The results indicated that the martensite morphology exhibited less variation when the DP steel was overaged at 250-350°C. However, when the DP steel was overaged at 400°C, numerous non-martensite and carbide particles formed and yield-point elongation was observed in the tensile curve. When the overaging temperature was increased from 250 to 400°C, the yield strength increased from 272 to 317 MPa, the tensile strength decreased from 643 to 574 MPa, and the elongation increased from 27.8% to 30.6%. Furthermore, with an increase in overaging temperature from 250 to 400°C, the BH2 value initially increases and then decreases. The maximum BH2 value of 83 MPa was observed for the specimen overaged at 350°C.

  14. Effects of Annealing Treatment Prior to Cold Rolling on Delayed Fracture Properties in Ferrite-Austenite Duplex Lightweight Steels

    NASA Astrophysics Data System (ADS)

    Sohn, Seok Su; Song, Hyejin; Kim, Jung Gi; Kwak, Jai-Hyun; Kim, Hyoung Seop; Lee, Sunghak

    2016-02-01

    Tensile properties of recently developed automotive high-strength steels containing about 10 wt pct of Mn and Al are superior to other conventional steels, but the active commercialization has been postponed because they are often subjected to cracking during formation or to the delayed fracture after formation. Here, the delayed fracture behavior of a ferrite-austenite duplex lightweight steel whose microstructure was modified by a batch annealing treatment at 1023 K (750 °C) prior to cold rolling was examined by HCl immersion tests of cup specimens, and was compared with that of an unmodified steel. After the batch annealing, band structures were almost decomposed as strong textures of {100}<011> α-fibers and {111}<112> γ-fibers were considerably dissolved, while ferrite grains were refined. The steel cup specimen having this modified microstructure was not cracked when immersed in an HCl solution for 18 days, whereas the specimen having unmodified microstructure underwent the delayed fracture within 1 day. This time delayed fracture was more critically affected by difference in deformation characteristics such as martensitic transformation and deformation inhomogeneity induced from concentration of residual stress or plastic strain, rather than the difference in initial microstructures. The present work gives a promise for automotive applications requiring excellent mechanical and delayed fracture properties as well as reduced specific weight.

  15. Effect of cold rolling and first precipitates on the coarsening behavior of γ″-phases in Inconel 718 alloy

    NASA Astrophysics Data System (ADS)

    Zhang, Jing-ling; Guo, Qian-ying; Liu, Yong-chang; Li, Chong; Yu, Li-ming; Li, Hui-jun

    2016-09-01

    The coarsening behaviors of γ″-phase particles in Inconel 718 alloy aged at 750, 800, and 850°C were investigated by scanning electron microscopy (SEM). Detailed observations and quantitative measurements were conducted to characterize the coarsening behavior of the γ?-phase under various aging conditions. The experimental results indicate that the existence of the δ-phase retards the formation and coarsening of the γ″-phase, without influencing its final particle size or amount. Moreover, when cold rolled with a reduction of 50%, the dimensions of the γ″ particles in Inconel 718 alloy decrease with increasing aging time. Furthermore, the coarsening behavior of the γ″-phase in the Inconel 718 alloy after a normal aging treatment (sample A) and that of the primary δ-phase (sample B) follow the Lifshitz-Slyozov-Wagner (LSW) diffusion-controlled growth theory; the thus-obtained activation energies for the γ″-phase are 292 kJ·mol-1 and 302 kJ·mol-1, respectively.

  16. Effect of Annealing on Mechanical Properties and Formability of Cold Rolled Thin Sheets of Fe-P P/M Alloys

    NASA Astrophysics Data System (ADS)

    Trivedi, Shefali; Ravi Kumar, D.; Aravindan, S.

    2016-08-01

    Phosphorus in steel is known to increase strength and hardness and decrease ductility. Higher phosphorus content (more than 0.05%), however, promotes brittle behavior due to segregation of Fe3P along the grain boundaries which makes further mechanical working of these alloys difficult. In this work, thin sheets of Fe-P alloys (with phosphorus in range of 0.1-0.35%) have been developed through processing by powder metallurgy followed by hot rolling and cold rolling. The effect of phosphorus content and annealing parameters (temperature and time) on microstructure, mechanical properties, formability in biaxial stretching and fracture behavior of the cold rolled and annealed sheets has been studied. A comparison has also been made between the properties of the sheets made through P/M route and the conventional cast route with similar phosphorus content. It has been shown that thin sheets of Fe-P alloys with phosphorous up to 0.35% possessing a good combination of strength and formability can be produced through rolling of billets of these alloys made through powder metallurgy technique without the problem of segregation.

  17. Effect of Annealing on Mechanical Properties and Formability of Cold Rolled Thin Sheets of Fe-P P/M Alloys

    NASA Astrophysics Data System (ADS)

    Trivedi, Shefali; Ravi Kumar, D.; Aravindan, S.

    2016-10-01

    Phosphorus in steel is known to increase strength and hardness and decrease ductility. Higher phosphorus content (more than 0.05%), however, promotes brittle behavior due to segregation of Fe3P along the grain boundaries which makes further mechanical working of these alloys difficult. In this work, thin sheets of Fe-P alloys (with phosphorus in range of 0.1-0.35%) have been developed through processing by powder metallurgy followed by hot rolling and cold rolling. The effect of phosphorus content and annealing parameters (temperature and time) on microstructure, mechanical properties, formability in biaxial stretching and fracture behavior of the cold rolled and annealed sheets has been studied. A comparison has also been made between the properties of the sheets made through P/M route and the conventional cast route with similar phosphorus content. It has been shown that thin sheets of Fe-P alloys with phosphorous up to 0.35% possessing a good combination of strength and formability can be produced through rolling of billets of these alloys made through powder metallurgy technique without the problem of segregation.

  18. 33. RW Meyer Sugar Mill: 18761889. Threeroll sugar mill, oneton ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    33. RW Meyer Sugar Mill: 1876-1889. Three-roll sugar mill, one-ton daily processing capacity. Manufactured by Edwin Maw, Liverpool, England, ca. 1855-1870. View: From above the mill showing the three 15' x 22' horizontal rolls, mill frame or cheeks, portland cement foundation, and lower part of vertical drive shaft lying next mill in foreground. The loose metal piece resting on top of the mill frame matched the indented portion of the upper frame to form a bracket and bearing for the drive shaft when it was in its proper upright position. - R. W. Meyer Sugar Mill, State Route 47, Kualapuu, Maui County, HI

  19. The evolution with strain of the stored energy in different texture components of cold-rolled IF steel revealed by high resolution X-ray diffraction

    SciTech Connect

    Wauthier-Monnin, A.; Chauveau, T.; Castelnau, O.; Réglé, H.; Bacroix, B.

    2015-06-15

    During the deformation of low carbon steel by cold-rolling, dislocations are created and stored in grains depending on local crystallographic orientation, deformation, and deformation gradient. Orientation dependent dislocation densities have been estimated from the broadening of X-ray diffraction lines measured on a synchrotron beamline. Different cold-rolling levels (from 30% to 95% thickness reduction) have been considered. It is shown that the present measurements are consistent with the hypothesis of the sole consideration of screw dislocations for the analysis of the data. The presented evolutions show that the dislocation density first increases within the α fiber (=(hkl)<110>) and then within the γ fiber (=(111)). A comparison with EBSD measurements is done and confirms that the storage of dislocations during the deformation process is orientation dependent and that this dependence is correlated to the cold-rolling level. If we assume that this dislocation density acts as a driving force during recrystallization, these observations can explain the fact that the recrystallization mechanisms are generally different after moderate or large strains. - Highlights: • Dislocation densities are assessed by XRD in main texture components of a steel sheet. • Dislocation densities vary with both strain and texture components. • The analysis relies on the sole presence of screw dislocations. • The measured dislocation densities include the contribution of both SSD and GND.

  20. Effects of Cold Rolling on Microstructure and Mechanical Properties of Fe-30Mn-3Si-4Al-0.093C TWIP Steel

    SciTech Connect

    Shen, Yongfeng; Qiu, C. H.; Wang, Li; Sun, Xin; Zuo, Liang; Zhao, Xianming

    2013-05-15

    The effects of cold rolling on microstructure evolution and the associated mechanical properties of Fe-30Mn-3Si-4Al-0.093C twinning-induced plasticity (TWIP) steel are examined in this work with reduction rates of 10%, 20%, 30%, 40%, 50%, 60%, and 70%. Through texture analysis and transmission electron microscopy (TEM) observations, it is suggested that slip, mechanical twinning, the interaction between dislocation/twin boundaries (TB), and shear band have influenced the observed mechanical behavior and development of texture. Special components of weak initial textures are preferential for mechanical twinning, resulting in an increase in strain hardening rate. By mechanical twinning, the {111}<112> orientation is rotated into a position at the vicinity of the {110}<001> Goss orientation, and the {552}<115> (Cu-twin) texture is transformed to the {110}<001> orientation. The evolution of texture is closely related to the onset of shear banding resulting from deformation twinning. The sample with 10% cold reduction exhibits a favorable combination of yield strength and ductility, indicating a considerable capacity for energy absorption. With increasing rolling reductions, the deformation of the samples becomes inhomogeneous due to the high anisotropy of the microstructure. The localized shear bands resulting from the excessive cold rolling are detrimental to the ductility of the present TWIP steel.

  1. In-Situ Agglomeration and De-agglomeration by Milling of Nano-Engineered Lubricant Particulate Composites for Cold Spray Deposition

    NASA Astrophysics Data System (ADS)

    Neshastehriz, M.; Smid, I.; Segall, A. E.

    2014-10-01

    Nano-engineered self-lubricating particles comprised of hexagonal-boron-nitride powder (hBN) encapsulated in nickel have been developed for cold spray coating of aluminum components. The nickel encapsulant consists of several nano-sized layers, which are deposited on the hBN particles by electroless plating. In the cold spray deposition, the nickel becomes the matrix in which hBN acts as the lubricant. The coating demonstrated a very promising performance by reducing the coefficient of friction by almost 50% and increasing the wear resistance more than tenfold. The coatings also exhibited higher bond strength, which was directly related to the hardenability of the particles. During the encapsulation process, the hBN particles agglomerate and form large clusters. De-agglomeration has been studied through low- and high-energy ball milling to create more uniform and consistent particle sizes and to improve the cold spray deposition efficiency. The unmilled and milled particles were characterized with Scanning Electron Microscopy, Energy-Dispersive X-Ray Spectroscopy, BET, and hardness tests. It was found that in low-energy ball milling, the clusters were compacted to a noticeable extent. However, the high-energy ball milling resulted in breakup of agglomerations and destroyed the nickel encapsulant.

  2. 35. RW Meyer Sugar Mill: 18761889. Threeroll sugar mill, oneton ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    35. RW Meyer Sugar Mill: 1876-1889. Three-roll sugar mill, one-ton daily processing capacity. Manufactured by Edwin Maw, Liverpool, England, ca. 1855-1870. View: Bevel gear at lower end of vertical drive shaft in foreground turned bevel gear of top roll when the vertical drive shaft was in place in the brass-bearing socket in the middle ground of the photograph. The bolts above the top roll and at the side of the two bottom rolls adjusted the pressure and position of the rolls' brass bearings. - R. W. Meyer Sugar Mill, State Route 47, Kualapuu, Maui County, HI

  3. 31. RW Meyer Sugar Mill: 18761889. Threeroll sugar mill: oneton ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    31. RW Meyer Sugar Mill: 1876-1889. Three-roll sugar mill: one-ton daily processing capacity. Manufactured by Edwin Maw, Liverpool, England, ca. 1855-1870. View: View down at the mill from top of the mill's circular masonry enclosure. Mill animals circling above the mill, on top of the enclosure, dragged booms radiating from the drive shaft to power the mill. The drive-shaft is no longer in its upright positon but is lying next to the mill in the foreground. - R. W. Meyer Sugar Mill, State Route 47, Kualapuu, Maui County, HI

  4. Evolution of Recrystallization by Changes in Magnetic Hysteresis Loop in a Non-Oriented Electric Steel Cold Rolled

    NASA Astrophysics Data System (ADS)

    da Silva, F. E.; Freitas, F. N. C.; Abreu, H. F. G.; Gonçalves, L. L.; Moura, E. P.; Silva, M. R.

    2011-06-01

    Non-oriented steels, with low carbon, are widely used in the fabrication of electrical motor nucleus. The performance of these motors is affected by the level of recrystallization. These steels can come from the steel plant in two different conditions: totally processed or semi-processed. The semi-processed steels have a partially deformed structure and are submitted to the final annealing process after reaching the end shape. An adequate annealing heat treatment is important to get an appropriate magnetic property. In the present study, samples of an electric steel, with the composition (0.05 wt% C, 1.28wt% Si, 0.29wt% Mn), cold rolled 50% in thickness, were withdrawn during the industrial heat treatment at temperatures of 575, 580, 600, 620 and 730 °C with the objective of evaluating the evolution of recrystalization with temperature. Magnetic properties were measured at room temperature in a vibrating sample magnetometer. Although the changes in magnetic hysteresis loop with temperature are difficult to observe, they have been identified by using pattern classification techniques, such as principal-component analysis and Karhunen-Loève expansion. These tools have been applied to vectors which are built from each hysteresis loop, properly renormalized, whose components correspond to amplitude of the loop at given equally spaced values of the renormalized field. The samples have been classified in four sets, namely, set A corresponding to temperatures 575/580, set B corresponding to temperatures 600/620, set C corresponding to the samples without annealing heat treatment, and set D corresponding to recrystallized samples. The results for the classification of the different microstructures have been obtained by using both techniques, and in particular a 100% success rate has been reached by using Karhunen-Loève expansion.

  5. Development of a novel nanoparticle formulation of thymoquinone with a cold wet-milling system and its pharmacokinetic analysis.

    PubMed

    Nihei, Takuya; Suzuki, Hiroki; Aoki, Asako; Yuminoki, Kayo; Hashimoto, Naofumi; Sato, Hideyuki; Seto, Yoshiki; Onoue, Satomi

    2016-09-10

    The present study aimed to develop a nanoparticle (NP) formulation of thymoquinone (TQ), a potent anti-oxidant chemical, with use of a cold wet-milling (CWM) system to improve its dissolution behavior and pharmacokinetic properties. The NP formulation of TQ (TQ/CWM) was prepared by CWM system, and its physicochemical properties were characterized in terms of particle size distribution, morphology, crystallinity, and dissolution. The photochemical properties of TQ were also examined upon UV/VIS absorption, reactive oxygen species (ROS) generation, and photostability. Pharmacokinetic studies were carried out in rats. Application of the CWM system to TQ led to successful development of nano-sized TQ. The mean diameter of TQ in TQ/CWM was calculated to be 143nm, and TQ particles in TQ/CWM were found to be amorphous. There was a marked improvement in dissolution rate compared with TQ. TQ showed significant generation of singlet oxygen and superoxide upon exposure to simulated sunlight, suggesting its high photoreactivity, and solid samples such as TQ and TQ/CWM exhibited higher photostability than TQ solution. In comparison with TQ, enhanced TQ exposure was observed with a ca. 6-fold increase of oral bioavailability, and the Tmax was shown to be a quarter. From these findings, the NP approach employing the CWM system might be a promising dosage option for improving the nutraceutical values of TQ. PMID:27451272

  6. Development of a novel nanoparticle formulation of thymoquinone with a cold wet-milling system and its pharmacokinetic analysis.

    PubMed

    Nihei, Takuya; Suzuki, Hiroki; Aoki, Asako; Yuminoki, Kayo; Hashimoto, Naofumi; Sato, Hideyuki; Seto, Yoshiki; Onoue, Satomi

    2016-09-10

    The present study aimed to develop a nanoparticle (NP) formulation of thymoquinone (TQ), a potent anti-oxidant chemical, with use of a cold wet-milling (CWM) system to improve its dissolution behavior and pharmacokinetic properties. The NP formulation of TQ (TQ/CWM) was prepared by CWM system, and its physicochemical properties were characterized in terms of particle size distribution, morphology, crystallinity, and dissolution. The photochemical properties of TQ were also examined upon UV/VIS absorption, reactive oxygen species (ROS) generation, and photostability. Pharmacokinetic studies were carried out in rats. Application of the CWM system to TQ led to successful development of nano-sized TQ. The mean diameter of TQ in TQ/CWM was calculated to be 143nm, and TQ particles in TQ/CWM were found to be amorphous. There was a marked improvement in dissolution rate compared with TQ. TQ showed significant generation of singlet oxygen and superoxide upon exposure to simulated sunlight, suggesting its high photoreactivity, and solid samples such as TQ and TQ/CWM exhibited higher photostability than TQ solution. In comparison with TQ, enhanced TQ exposure was observed with a ca. 6-fold increase of oral bioavailability, and the Tmax was shown to be a quarter. From these findings, the NP approach employing the CWM system might be a promising dosage option for improving the nutraceutical values of TQ.

  7. Automatic flatness control strategy with a Smith predictor for steel strip rolling

    NASA Astrophysics Data System (ADS)

    Zhang, Ruicheng; Zheng, Xin

    2011-10-01

    The simplified transfer function diagram block for a automatic flatness control (AFC) system of strip steel rolling process was investigated. For the problem of automatic flatness control (AFC) in cold tandem mills this paper proposes control techniques based on Smith predictor to compensate for the numerous delays present in the mill. After a Smith predictor was used to the AFC system, the control laws were deduced for both proportional and integral regulators. Control algorithms are tested in simulation considering a tandem mill with four stands as a benchmark, and results are shown to demonstrate the performance of the proposed schemes.

  8. Line-Profile Analysis Combined with Texture Analysis for Characterizing Dislocation Distribution in Texture Components of Cold-Rolled Copper Sheets

    NASA Astrophysics Data System (ADS)

    Satoh, Kozue; Sato, Shigeo; Yamanaka, Kenta; Suzuki, Shigeru; Chiba, Akihiko; Wagatsuma, Kazuaki

    2016-08-01

    We described a newly developed characterization technique that dislocation density could be individually determined for each texture component of plastically deformed metals by combining the line-profile analysis with the texture analysis by using X-ray diffraction. This method was applied to major texture components of cube, copper, and brass evolved in cold-rolled copper sheets. The Warren-Averbach procedure using two diffraction peaks was used for estimating the dislocation density. An increase in the dislocation density with the rolling reduction was evaluated for individual texture components. Although the individual texture components underwent the different slip paths, the dislocation densities in these texture components were almost comparable; however, the non-texture component was shown to have a higher dislocation density than the texture components. The recovery and recrystallization proceeded preferentially in the non-texture component.

  9. Study on anaerobic treatment of hazardous steel-mill waste rolling oil (SmWRO) for multi-benefit disposal route.

    PubMed

    Ma, Huanhuan; Li, Zifu; Yin, Fubin; Kao, William; Yin, Yi; Bai, Xiaofeng

    2014-01-01

    Steel-mill waste rolling oil (SmWRO) is considered as hazardous substance with high treatment and disposal fees. Anaerobic process could not only transform the hazardous substance into activated sludge, but also generate valuable biogas. This study aimed at studying the biochemical methane potential of SmWRO under inoculum to substrate VS ratios (ISRs) of 0.25, 0.5, 1, 1.5, 2 and 3 using septic tank sludge as inoculum in mesophilic and thermophilic conditions, with blank tests for control. Specific biogas yield (mL/g VS(added)), net biogas yield (mL/g VS(removed)) and VS removal were analyzed. The ANOVA results indicated great influence of ISR and temperature on studied parameters. ISR of 1.5 at 55°C and ISR of 1.5 and 2 at 35°C were suggested with the highest specific biogas yield (262-265 and 303mL/g VS(added)). Kinetic analysis showed that Gompertz model fit the experimental data best with the least RMSE and largest R(2).

  10. 1. RW Meyer Sugar Mill: 18761889. Threeroll sugar mill: oneton ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. RW Meyer Sugar Mill: 1876-1889. Three-roll sugar mill: one-ton daily processing capacity. Manufactured by Edwin Maw, Liverpool, England, ca. 1855-1870. View: Historical view, 1934, from T.T. Waterman collection, Hawaiian Sugar Planters' Association. Large rectangular piece lying in front of the mill is the top of the mill frame appearing in its proper place in 1928 views. - R. W. Meyer Sugar Mill, State Route 47, Kualapuu, Maui County, HI

  11. Influence of annealing treatment on micro/macro-texture and texture dependent magnetic properties in cold rolled FeCo-7.15V alloy

    NASA Astrophysics Data System (ADS)

    Hasani, S.; Shamanian, M.; Shafyei, A.; Behjati, P.; Nezakat, M.; Fathi-Moghaddam, M.; Szpunar, J. A.

    2015-03-01

    The influence of annealing treatment on macro- and micro-texture of cold-rolled FeCo-7.15V ferromagnetic ultra-thin foils were studied. The microstructural studies performed by field emission scanning electron microscope (FE-SEM) showed the formation of paramagnetic precipitations ((Fe, Co)3V) during annealing. During cold rolling of the FeCo-7.15V magnet, the texture components of type (113) [ 1 1 bar 0 ] , (001) [ 1 1 bar 0 ] , (111) [ 1 1 bar 0 ] , and (111) [ 1 2 bar 1 ] , all related to α and γ-fibers were formed. X-ray diffraction (XRD) and local texture measurements performed by electron backscatter diffraction (EBSD) were made on the annealed samples. Both methods revealed that the recrystallized samples have texture characterized by γ fiber component, when the recovered samples were characterized by α fiber component. The grain boundary character distribution (GBCD) and microstructures of the material were analyzed using EBSD. The experimental results showed that annealing at 870 °C for 2 h resulted in a high frequency of twin boundaries. The maximum CSL density could reach 7.5% under annealing conditions: at 870 °C for 2 h. Finally, in order to investigate the texture influence on the magnetic properties, magnetic properties of the samples were measured using a vibrating sample magnetometer (VSM). The results showed an improvement in remanence induction (Br) with the formation of hard axis <100>.

  12. 2. INTERIOR VIEW OF MILL, SHOWING THE TWOHIGH HANDOPERATED MILLS ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    2. INTERIOR VIEW OF MILL, SHOWING THE TWO-HIGH HAND-OPERATED MILLS (ON THE LEFT HAND SIDE), PRIOR TO THEIR OPERATION; THIS PHOTO WAS TAKEN FROM THE OVERHEAD CRANE - American Brass Company, Kenosha Works, Hot Roll Mill, Kenosha, Kenosha County, WI

  13. 30. RW Meyer Sugar Mill: 18761889. Threeroll sugar mill: oneton ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    30. RW Meyer Sugar Mill: 1876-1889. Three-roll sugar mill: one-ton daily processing capacity. Manufactured by Edwin Maw, Liverpool, England, ca. 1885-1870. View: Masonry-lined passage-way leading to the mill at the center of its circular masonry enclosure. The passageway permitted cane to be carried to the mill and cane trash (bagasse) to be carried away. Bridges over the passageways, no longer in place, permitted the mill animals to circle and power the mill from above. - R. W. Meyer Sugar Mill, State Route 47, Kualapuu, Maui County, HI

  14. Cold-rolling behavior of biomedical Ni-free Co-Cr-Mo alloys: Role of strain-induced ε martensite and its intersecting phenomena.

    PubMed

    Mori, Manami; Yamanaka, Kenta; Chiba, Akihiko

    2015-03-01

    Ni-free Co-Cr-Mo alloys are some of the most difficult-to-work metallic materials used commonly in biomedical applications. Since the difficulty in plastically deforming them limits their use, an in-depth understanding of their plastic deformability is of crucial importance for both academic and practical purposes. In this study, the microstructural evolution of a Co-29Cr-6Mo-0.2N (mass%) alloy during cold rolling was investigated. Further, its work-hardening behavior is discussed while focusing on the strain-induced face-centered cubic (fcc) γ→hexagonal close-packed (hcp) ε martensitic transformation (SIMT). The planar dislocation slip and subsequent SIMT occurred even in the initial stage of the deformation process owing to the low stability of the γ-phase and contributed to the work hardening behavior. However, the amount of the SIMTed ε-phase did not explain the overall variation in work hardening during cold rolling. It was found that the intersecting of the SIMTed ε-plates enhanced local strain evolution and then produced fine domain-like deformation microstructures at the intersections. Consequently, the degree of work hardening was reduced during subsequent plastic deformation, resulting in the alloy exhibiting a two-stage work hardening behavior. The results obtained in this study suggest that the interaction between ε-martensites, and ultimately its relaxation mechanism, is of significant importance; therefore, this aspect should be addressed in detail; the atomic structures of the γ-matrix/ε-martensite interfaces, the phenomenon of slip transfer at the interfaces, and the slipping behavior of the ε-phase itself are needed to be elucidated for further increasing the cold deformability of such alloys.

  15. Dislocation Substructure in the Cold-Rolled Ni-20 Mass Pct Cr Alloy Analyzed by X-ray Diffraction, Positron Annihilation Lifetime, and Transmission Electron Microscopy

    NASA Astrophysics Data System (ADS)

    Yonemura, Mitsuharu; Inoue, Koji

    2016-08-01

    The systematic change in the dislocation density and characteristics that develop under cold rolling as a simulated deformation was studied in order to examine the fundamental behavior of dislocations in terms of the dislocation substructure formation. In particular, the dislocation density was quantified by X-ray line profile analysis (XLPA), which is effective for quantifying the dislocation density and character; positron annihilation lifetime (PAL), which is sensitive to vacancy-type lattice defects; the Bailey-Hirsch equation from the hardness (Hv); and transmission electron microscopy (TEM). The strain dependency of the dislocation density analyzed by XLPA, PAL, TEM, and Hv showed a similar tendency with an increase in the dislocation. In particular, the dislocation density by XLPA had good agreement with the results of TEM at low strain levels and with PAL at high strain levels. As a result, a combination of these techniques successfully showed the behavior of the dislocation substructure.

  16. The critical parameters in in-situ MgB2 wires and tapes with ex-situ MgB2 barrier after hot isostatic pressure, cold drawing, cold rolling and doping

    NASA Astrophysics Data System (ADS)

    Gajda, D.; Morawski, A.; Zaleski, A. J.; Häßler, W.; Nenkov, K.; Rindfleisch, M. A.; Żuchowska, E.; Gajda, G.; Czujko, T.; Cetner, T.; Hossain, M. S. A.

    2015-05-01

    MgB2 precursor wires were prepared using powder in tube technique by Institute of High Pressure PAS in Warsaw. All samples were annealed under isostatic pressure generated by liquid Argon in the range from 0.3 GPa to 1 GPa. In this paper, we show the effects of different processing routes, namely, cold drawing (CD), cold rolling (CR), hot isostatic pressure (HIP) and doping on critical current density (Jc), pinning force (Fp), irreversible magnetic-field (Birr), critical temperature (Tc), n value, and dominant pinning mechanism in MgB2/Fe wires with ex situ MgB2 barrier. The results show that medium pressures (˜0.35 GPa) lead to high Jc in low and medium magnetic fields (0 T - 9 T). On the other hand, higher pressures (˜1 GPa) lead to enhanced Jc in high magnetic fields (above 9 T). Transport measurements show that CD, CR, and HIP have small effects on Birr and Tc, but CD, CR, HIP, and doping enhance Jc and Fp in in situ MgB2 wires with ex situ MgB2 barrier. Transport measurements on in situ undoped MgB2 wire with ex situ MgB2 barrier yield a Jc of about 100 A/mm2 at 4.2 K in 6 T, at 10 K in 4 T and at 20 K in 2 T. The results also show that cold drawing causes increase of n value.

  17. The Effect of Fe Content on Recrystallization Texture Evolution, Microstructures, and Earing of Cold Rolled Continuous Cast AA5052 Alloy Sheets

    NASA Astrophysics Data System (ADS)

    Wen, Xiyu; Wen, Wei; Zhang, Yuanbin; Xu, Bin; Zeng, Qiang; Liu, Yansheng; Tong, Lirong; Zhai, Tongguang; Li, Zhong

    2016-04-01

    Continuous cast AA5052 Al alloys, containing iron contents of 0.120 and 0.466 wt pct, respectively, were cold rolled and annealed at temperatures ranging from 505 K to 755 K (232 °C to 482 °C). The recrystallization textures in the two alloys were analyzed using X-ray diffraction and electron back scatter diffraction, respectively. It was found that higher Fe content promoted the formation of deformation textures and retarded the formation of cube texture in the two alloys. Most cube-oriented grains formed in both these alloys were associated with coarse particles, whereas the P—{011}<566>, R—{123}<634>, and Goss or randomly oriented grains were often related to particle stringers consisted of fine particles along the rolling direction. It was also found that the volume fraction of each texture component was a Johnson-Mehl-Avrami-Kolmogorov-type function of annealing temperature in the two alloys. The texture evolution rate with the annealing temperature was calculated from this function and used to determine the onset temperature of each recrystallization texture component.

  18. Roll Eccentricity Control Using Identified Eccentricity of Top/Bottom Rolls by Roll Force

    NASA Astrophysics Data System (ADS)

    Imanari, Hiroyuki; Koshinuma, Kazuyoshi

    Roll eccentricity is a periodic disturbance caused by a structure of back up rolls in rolling mills, and it affects product thickness accuracy. It cannot be measured directly by sensors, so it should be identified by measured thickness or measured roll force. When there is a large difference of diameters between top and bottom back up roll, the performance of roll eccentricity control using feedback signals of roll force or thickness has not been so good. Also it has been difficult for the control to be applied from the most head end because it is necessary to identify the roll eccentricity during rolling. A new roll eccentricity control has been developed to improve these disadvantages and to get better performance. The method identifies top and bottom roll eccentricity respectively from one signal of roll force and it can start the control from head end. In this paper the new control method is introduced and actual application results to a hot strip mill are shown.

  19. The Influence of Grain Size on Twinning and Microstructure Refinement During Cold Rolling of Commercial-Purity Titanium

    NASA Astrophysics Data System (ADS)

    Zherebtsov, S. V.; Dyakonov, G. S.; Salishchev, G. A.; Salem, A. A.; Semiatin, S. L.

    2016-08-01

    Microstructure evolution in commercial-purity titanium (CP Ti) with various initial grain sizes (1, 7, 15, and 30 μm) during plane-strain multipass rolling to a true thickness strain of 2.66 at 293 K (20 °C) was established. The degree of deformation twinning was found to be strongly dependent on grain size. Twinning was rare in the material with a grain size of 1 μm. For all grain sizes >15 μm, the occurrence of twinning reached a similar, maximum level. Concurrently, the propensity for twinning enhanced the kinetics of microstructure refinement particularly for the initially coarse-grain materials. Due to the extensive twinning-induced microstructure refinement, rolling of coarse-grain (15 μm) CP Ti to a true thickness strain of 2.66 resulted in the formation of an ultrafine microstructure with a grain/subgrain size of 200-300 nm, a value similar to that attained for the initially micrometer-scale microstructure. The effect of grain size on twinning in titanium was discussed in the context of a disclination model.

  20. The Influence of Grain Size on Twinning and Microstructure Refinement During Cold Rolling of Commercial-Purity Titanium

    NASA Astrophysics Data System (ADS)

    Zherebtsov, S. V.; Dyakonov, G. S.; Salishchev, G. A.; Salem, A. A.; Semiatin, S. L.

    2016-10-01

    Microstructure evolution in commercial-purity titanium (CP Ti) with various initial grain sizes (1, 7, 15, and 30 μm) during plane-strain multipass rolling to a true thickness strain of 2.66 at 293 K (20 °C) was established. The degree of deformation twinning was found to be strongly dependent on grain size. Twinning was rare in the material with a grain size of 1 μm. For all grain sizes >15 μm, the occurrence of twinning reached a similar, maximum level. Concurrently, the propensity for twinning enhanced the kinetics of microstructure refinement particularly for the initially coarse-grain materials. Due to the extensive twinning-induced microstructure refinement, rolling of coarse-grain (15 μm) CP Ti to a true thickness strain of 2.66 resulted in the formation of an ultrafine microstructure with a grain/subgrain size of 200-300 nm, a value similar to that attained for the initially micrometer-scale microstructure. The effect of grain size on twinning in titanium was discussed in the context of a disclination model.

  1. CHARACTERIZATION OF THE LEVEL OF PLASTIC DEFORMATION IN COLD-ROLLED TI-6AL-4V SAMPLES BY THERMOELECTRIC POWER MEASUREMENTS

    SciTech Connect

    Carreon, H.; Medina, A.; Ruiz, A.

    2009-03-03

    This paper presents experimental data that illustrates the intrinsic sensitivity of the thermoelectric contact technique based on the Seebeck effect, in order to detect the presence of anisotropy due to plastic deformation produced by the manufacturing process of cold working at different degrees of reduction in thickness, namely 40, 60 and 80% in Ti-6AL-4V. The results describe the behaviour of the thermoelectric power (TEP) coefficient with respect to the anisotropy and microstructure in a highly textured material that presents both morphological and crystallographic texture. Ultrasonic measurements of shear wave velocity were also conducted in order to obtain a direct correlation between the presence of a significant anisotropy in the cold-rolled Ti-6AL-4V samples and the TEP measurements, before and after heat treatment (annealing). TEP measurements offer a means to assess the evolution of the level of plastic deformation, which allows for a better correlation between texture-induced anisotropy and the material microstructural and properties.

  2. Formation of NiAl Intermetallic Compound by Cold Spraying of Ball-Milled Ni/Al Alloy Powder Through Postannealing Treatment

    NASA Astrophysics Data System (ADS)

    Zhang, Qiang; Li, Chang-Jiu; Wang, Xiu-Ru; Ren, Zhi-Liang; Li, Cheng-Xin; Yang, Guan-Jun

    2008-12-01

    Ni/Al alloy powders were synthesized by ball milling of nickel-aluminum powder mixture with a Ni/Al atomic ratio of 1:1. Ni/Al alloy coating was deposited by cold spraying using N2 as accelerating gas. NiAl intermetallic compound was evolved in situ through postspray annealing treatment of cold-sprayed Ni/Al alloy coating. The effect of annealing temperature on the phase transformation behavior from Ni/Al mechanical alloy to intermetallics was investigated. The microstructure of the mechanically alloying Ni/Al powder and NiAl coatings was characterized by scanning electron microscopy and x-ray diffraction analysis. The results show that a dense Ni/Al alloy coating can be successfully deposited by cold spraying using the mechanically alloyed powder as feedstocks. The as-sprayed alloy coating exhibited a laminated microstructure retained from the mechanically alloying powder. The annealing of the subsequent Ni/Al alloy coating at a temperature higher than 850 °C leads to complete transformation from Ni/Al alloy to NiAl intermetallic compound.

  3. A study of the hot and cold deformation of twin-roll cast magnesium alloy AZ31

    NASA Astrophysics Data System (ADS)

    Askari, Hesam; Young, John; Field, David; Kridli, Ghassan; Li, Dongsheng; Zbib, Hussein

    2014-02-01

    Recent advances in twin-roll casting (TRC) technology of magnesium have demonstrated the feasibility of producing magnesium sheets in the range of widths needed for automotive applications. However, challenges in the areas of manufacturing, material processing and modelling need to be resolved in order to fully utilize magnesium alloys. Despite the limited formability of magnesium alloys at room temperature due to their hexagonal close-packed crystalline structure, studies have shown that the formability of magnesium alloys can be significantly improved by processing the material at elevated temperatures and by modifying their microstructure to increase ductility. Such improvements can potentially be achieved by processes such as superplastic forming along with manufacturing techniques such as TRC. In this work, we investigate the superplastic behaviour of twin-roll cast AZ31 through mechanical testing, microstructure characterization and computational modelling. Validated by the experimental results, a novel continuum dislocation dynamics-based constitutive model is developed and coupled with viscoplastic self-consistent model to simulate the deformation behaviour. The model integrates the main microstructural features such as dislocation densities, grain shape and grain orientations within a self-consistent viscoplasticity theory with internal variables. Simulations of the deformation process at room temperature show large activity of the basal and prismatic systems at the early stages of deformation and increasing activity of pyramidal systems due to twinning at the later stages. The predicted texture at room temperature is consistent with the experimental results. Using appropriate model parameters at high temperatures, the stress-strain relationship can be described accurately over the range of low strain rates.

  4. Large-scale Evaluation of Nickel Aluminide Rolls in a Heat-Treat Furnace at Bethelehem Steel's (Now ISG) Burns Harbor Plate Mill

    SciTech Connect

    Mengel, J.

    2003-12-16

    At Bethlehem Steel Burns Harbor Plate Division (now ISG Burns Harbor Plate Inc.)'s annealing furnace, new nickel aluminide intermetallic alloy rolls provide greater high-temperature strength and wear resistance compared to the conventional H series cast austenitic alloys currently used in the industry. Oak Ridge National Laboratory and Bethlehem (ISG) partnered under a U.S. Department of Energy, Office of Industrial Technology's Emerging Technology Deployment Program to demonstrate and evaluate the nickel aluminide intermetallic alloy rolls as part of an updated energy efficient large commercial annealing furnace system. Many challenges were involved in this project, including developing welding procedures for joining nickel aluminide intermetallic alloys with H-series austenitic alloys, developing commercial cast roll manufacturing specifications, working with several commercial suppliers to produce a quantity of high quality, reproducible nickel aluminide rolls for a large steel industrial annealing furnace, installing and demonstrating the capability of the rolls in this furnace, performing processing trials to evaluate the benefits of new equipment and processes, and documenting the findings. Updated furnace equipment including twenty-five new automated furnace control dampers have been installed replacing older design, less effective units. These dampers, along with upgraded flame-safety control equipment and new AC motors and roll-speed control equipment, are providing improved furnace control and additional energy efficiency. Energy data shows up to a 34% energy reduction from baseline after the installation of upgraded furnace damper controls along with up to a 34% reduction in greenhouse gases, potential for an additional 3 to 6% energy reduction per campaign of light-up and shutdown, and a 46% energy reduction from baseline for limited trials of a combination of improved damper control and straight-through plate processing. The straight-through processing

  5. 12. VIEW OF NO. 31 MILL DURING ITS OPERATION; NOTE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    12. VIEW OF NO. 31 MILL DURING ITS OPERATION; NOTE THE BAR BEING ROLLED IN THE THIRD STAND OF ROLLS AND IT IS MOVING IN THE DIRECTION NEAREST THE CAMER - American Brass Company, Kenosha Works, Hot Roll Mill, Kenosha, Kenosha County, WI

  6. Optimal Cluster Mill Pass Scheduling With an Accurate and Rapid New Strip Crown Model

    NASA Astrophysics Data System (ADS)

    Malik, Arif S.; Grandhi, Ramana V.; Zipf, Mark E.

    2007-05-01

    Besides the requirement to roll coiled sheet at high levels of productivity, the optimal pass scheduling of cluster-type reversing cold mills presents the added challenge of assigning mill parameters that facilitate the best possible strip flatness. The pressures of intense global competition, and the requirements for increasingly thinner, higher quality specialty sheet products that are more difficult to roll, continue to force metal producers to commission innovative flatness-control technologies. This means that during the on-line computerized set-up of rolling mills, the mathematical model should not only determine the minimum total number of passes and maximum rolling speed, it should simultaneously optimize the pass-schedule so that desired flatness is assured, either by manual or automated means. In many cases today, however, on-line prediction of strip crown and corresponding flatness for the complex cluster-type rolling mills is typically addressed either by trial and error, by approximate deflection models for equivalent vertical roll-stacks, or by non-physical pattern recognition style models. The abundance of the aforementioned methods is largely due to the complexity of cluster-type mill configurations and the lack of deflection models with sufficient accuracy and speed for on-line use. Without adequate assignment of the pass-schedule set-up parameters, it may be difficult or impossible to achieve the required strip flatness. In this paper, we demonstrate optimization of cluster mill pass-schedules using a new accurate and rapid strip crown model. This pass-schedule optimization includes computations of the predicted strip thickness profile to validate mathematical constraints. In contrast to many of the existing methods for on-line prediction of strip crown and flatness on cluster mills, the demonstrated method requires minimal prior tuning and no extensive training with collected mill data. To rapidly and accurately solve the multi-contact problem

  7. Kinetic modeling on CO₂ capture using basic oxygen furnace slag coupled with cold-rolling wastewater in a rotating packed bed.

    PubMed

    Chang, E-E; Chen, Tse-Lun; Pan, Shu-Yuan; Chen, Yi-Hung; Chiang, Pen-Chi

    2013-09-15

    In this study, direct and indirect carbonation of basic oxygen furnace slag (BOFS) coupled with cold-rolling wastewater (CRW) was carried out via a rotating packed bed (RPB). The solid products were qualitatively characterized by scanning electron microscopy (SEM) and X-ray diffraction (XRD) and quantitatively analyzed with thermogravimetric analysis (TGA). The leachate was analyzed with inductively coupled plasma-optical emission spectroscopy (ICP-OES). The results indicate that the maximum achievable carbonation conversion (MACC) of BOFS was 90.7%, corresponding to a capture capacity of 0.277 g CO₂/g of BOFS, by direct carbonation with CRW under a rotation speed of 750 rpm at 30 °C for 20 min. In addition, CO₂ mass balance among the gas, liquid, and solid phases within an RPB was well-developed, with an error less than 10%, to confirm the actual CO₂ capture capacity of BOFS with precision and accuracy. Furthermore, a reaction kinetic model based on mass balance was established to determine the reaction rate constant for various liquid agents (CRW and pure water). It was concluded that co-utilization of alkaline wastes including BOFS and CRW via the RPB is a novel approach for both enhancing CO₂ capture capacity and reducing the environmental impacts of alkaline wastes. PMID:23892160

  8. The effects of cold rolling orientation and water chemistry on stress corrosion cracking behavior of 316L stainless steel in simulated PWR water environments

    NASA Astrophysics Data System (ADS)

    Chen, Junjie; Lu, Zhanpeng; Xiao, Qian; Ru, Xiangkun; Han, Guangdong; Chen, Zhen; Zhou, Bangxin; Shoji, Tetsuo

    2016-04-01

    Stress corrosion cracking behaviors of one-directionally cold rolled 316L stainless steel specimens in T-L and L-T orientations were investigated in hydrogenated and deaerated PWR primary water environments at 310 °C. Transgranular cracking was observed during the in situ pre-cracking procedure and the crack growth rate was almost not affected by the specimen orientation. Locally intergranular stress corrosion cracks were found on the fracture surfaces of specimens in the hydrogenated PWR water. Extensive intergranular stress corrosion cracks were found on the fracture surfaces of specimens in deaerated PWR water. More extensive cracks were found in specimen T-L orientation with a higher crack growth rate than that in the specimen L-T orientation with a lower crack growth rate. Crack branching phenomenon found in specimen L-T orientation in deaerated PWR water was synergistically affected by the applied stress direction as well as the preferential oxidation path along the elongated grain boundaries, and the latter was dominant.

  9. Kinetic modeling on CO₂ capture using basic oxygen furnace slag coupled with cold-rolling wastewater in a rotating packed bed.

    PubMed

    Chang, E-E; Chen, Tse-Lun; Pan, Shu-Yuan; Chen, Yi-Hung; Chiang, Pen-Chi

    2013-09-15

    In this study, direct and indirect carbonation of basic oxygen furnace slag (BOFS) coupled with cold-rolling wastewater (CRW) was carried out via a rotating packed bed (RPB). The solid products were qualitatively characterized by scanning electron microscopy (SEM) and X-ray diffraction (XRD) and quantitatively analyzed with thermogravimetric analysis (TGA). The leachate was analyzed with inductively coupled plasma-optical emission spectroscopy (ICP-OES). The results indicate that the maximum achievable carbonation conversion (MACC) of BOFS was 90.7%, corresponding to a capture capacity of 0.277 g CO₂/g of BOFS, by direct carbonation with CRW under a rotation speed of 750 rpm at 30 °C for 20 min. In addition, CO₂ mass balance among the gas, liquid, and solid phases within an RPB was well-developed, with an error less than 10%, to confirm the actual CO₂ capture capacity of BOFS with precision and accuracy. Furthermore, a reaction kinetic model based on mass balance was established to determine the reaction rate constant for various liquid agents (CRW and pure water). It was concluded that co-utilization of alkaline wastes including BOFS and CRW via the RPB is a novel approach for both enhancing CO₂ capture capacity and reducing the environmental impacts of alkaline wastes.

  10. 12. RW Meyer Sugar Mill: 18761889. Threeroll sugar mill: oneton ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    12. RW Meyer Sugar Mill: 1876-1889. Three-roll sugar mill: one-ton daily processing capacity. Manufactured by Edwin Maw, Liverpool, England, ca. 1855-1870. View: Historical view, 1934, T.T. Waterman Collection, Hawaiian Sugar Planters' Association, Oahu, Hawaii. Masonry-lined passageway leading to the mill at the center of its circular masonry enclosure. The passageway permitted cane to be carried to the mill and cane trash (bagasse) to be carried away after milling. Bridges over the passageways, not in place, permitted the mill animals to circle and power the mill from above. View shows area prior to substantial overgrowth existing in 1978 views of the area. - R. W. Meyer Sugar Mill, State Route 47, Kualapuu, Maui County, HI

  11. The Small-RNA Profiles of Almond (Prunus dulcis Mill.) Reproductive Tissues in Response to Cold Stress

    PubMed Central

    Shiran, Behrouz; Rabei, Mohammad; Fallahi, Hossein

    2016-01-01

    Spring frost is an important environmental stress that threatens the production of Prunus trees. However, little information is available regarding molecular response of these plants to the frost stress. Using high throughput sequencing, this study was conducted to identify differentially expressed miRNAs, both the conserved and the non-conserved ones, in the reproductive tissues of almond tolerant H genotype under cold stress. Analysis of 50 to 58 million raw reads led to identification of 174 unique conserved and 59 novel microRNAs (miRNAs). Differential expression pattern analysis showed that 50 miRNA families were expressed differentially in one or both of almond reproductive tissues (anther and ovary). Out of these 50 miRNA families, 12 and 15 displayed up-regulation and down-regulation, respectively. The distribution of conserved miRNA families indicated that miR482f harbor the highest number of members. Confirmation of miRNAs expression patterns by quantitative real- time PCR (qPCR) was performed in cold tolerant (H genotype) alongside a sensitive variety (Sh12 genotype). Our analysis revealed differential expression for 9 miRNAs in anther and 3 miRNAs in ovary between these two varieties. Target prediction of miRNAs followed by differential expression analysis resulted in identification of 83 target genes, mostly transcription factors. This study comprehensively catalogued expressed miRNAs under different temperatures in two reproductive tissues (anther and ovary). Results of current study and the previous RNA-seq study, which was conducted in the same tissues by our group, provide a unique opportunity to understand the molecular basis of responses of almond to cold stress. The results can also enhance the possibility for gene manipulation to develop cold tolerant plants. PMID:27253370

  12. The Small-RNA Profiles of Almond (Prunus dulcis Mill.) Reproductive Tissues in Response to Cold Stress.

    PubMed

    Karimi, Marzieh; Ghazanfari, Farahnaz; Fadaei, Adeleh; Ahmadi, Laleh; Shiran, Behrouz; Rabei, Mohammad; Fallahi, Hossein

    2016-01-01

    Spring frost is an important environmental stress that threatens the production of Prunus trees. However, little information is available regarding molecular response of these plants to the frost stress. Using high throughput sequencing, this study was conducted to identify differentially expressed miRNAs, both the conserved and the non-conserved ones, in the reproductive tissues of almond tolerant H genotype under cold stress. Analysis of 50 to 58 million raw reads led to identification of 174 unique conserved and 59 novel microRNAs (miRNAs). Differential expression pattern analysis showed that 50 miRNA families were expressed differentially in one or both of almond reproductive tissues (anther and ovary). Out of these 50 miRNA families, 12 and 15 displayed up-regulation and down-regulation, respectively. The distribution of conserved miRNA families indicated that miR482f harbor the highest number of members. Confirmation of miRNAs expression patterns by quantitative real- time PCR (qPCR) was performed in cold tolerant (H genotype) alongside a sensitive variety (Sh12 genotype). Our analysis revealed differential expression for 9 miRNAs in anther and 3 miRNAs in ovary between these two varieties. Target prediction of miRNAs followed by differential expression analysis resulted in identification of 83 target genes, mostly transcription factors. This study comprehensively catalogued expressed miRNAs under different temperatures in two reproductive tissues (anther and ovary). Results of current study and the previous RNA-seq study, which was conducted in the same tissues by our group, provide a unique opportunity to understand the molecular basis of responses of almond to cold stress. The results can also enhance the possibility for gene manipulation to develop cold tolerant plants. PMID:27253370

  13. The Small-RNA Profiles of Almond (Prunus dulcis Mill.) Reproductive Tissues in Response to Cold Stress.

    PubMed

    Karimi, Marzieh; Ghazanfari, Farahnaz; Fadaei, Adeleh; Ahmadi, Laleh; Shiran, Behrouz; Rabei, Mohammad; Fallahi, Hossein

    2016-01-01

    Spring frost is an important environmental stress that threatens the production of Prunus trees. However, little information is available regarding molecular response of these plants to the frost stress. Using high throughput sequencing, this study was conducted to identify differentially expressed miRNAs, both the conserved and the non-conserved ones, in the reproductive tissues of almond tolerant H genotype under cold stress. Analysis of 50 to 58 million raw reads led to identification of 174 unique conserved and 59 novel microRNAs (miRNAs). Differential expression pattern analysis showed that 50 miRNA families were expressed differentially in one or both of almond reproductive tissues (anther and ovary). Out of these 50 miRNA families, 12 and 15 displayed up-regulation and down-regulation, respectively. The distribution of conserved miRNA families indicated that miR482f harbor the highest number of members. Confirmation of miRNAs expression patterns by quantitative real- time PCR (qPCR) was performed in cold tolerant (H genotype) alongside a sensitive variety (Sh12 genotype). Our analysis revealed differential expression for 9 miRNAs in anther and 3 miRNAs in ovary between these two varieties. Target prediction of miRNAs followed by differential expression analysis resulted in identification of 83 target genes, mostly transcription factors. This study comprehensively catalogued expressed miRNAs under different temperatures in two reproductive tissues (anther and ovary). Results of current study and the previous RNA-seq study, which was conducted in the same tissues by our group, provide a unique opportunity to understand the molecular basis of responses of almond to cold stress. The results can also enhance the possibility for gene manipulation to develop cold tolerant plants.

  14. Effect of cold rolling on the microstructure and mechanical properties of Al0.25CoCrFe1.25Ni1.25 high-entropy alloy

    DOE PAGESBeta

    Wang, Z.; Gao, M. C.; Ma, S. G.; Yang, H. J.; Wang, Z. H.; Ziomek-Moroz, M.; Qiao, J. W.

    2015-08-05

    Cold rolling can break down the as-cast dendrite microstructure and thus may have pronounced impact on the mechanical behavior of the alloy. In the present study, the effect of cold rolling on the microstructure and mechanical properties of Al0.25CoCrFe1.25Ni1.25 high-entropy alloy in the face-centered cubic structure was investigated. With increasing the thickness reduction from cold rolling, the hardness, the yield strength, and the fracture strength increased at the cost of reducing ductility. At the thickness reduction of 80%, the tensile strength (hardness) was 702 MPa (406 MPa), 1.62 (2.43) times that in the as-cast condition. Compared to traditional alloys, Al0.25CoCrFe1.25Ni1.25more » has the highest hardening rate with respect to CR thickness reduction. Lastly, the phase relation and the mixing properties of Gibbs free energy, enthalpy and entropy of AlxCoCrFe1.25Ni1.25 were predicted using the CALPHAD method.« less

  15. Effect of cold rolling on the microstructure and mechanical properties of Al0.25CoCrFe1.25Ni1.25 high-entropy alloy

    SciTech Connect

    Wang, Z.; Gao, M. C.; Ma, S. G.; Yang, H. J.; Wang, Z. H.; Ziomek-Moroz, M.; Qiao, J. W.

    2015-08-05

    Cold rolling can break down the as-cast dendrite microstructure and thus may have pronounced impact on the mechanical behavior of the alloy. In the present study, the effect of cold rolling on the microstructure and mechanical properties of Al0.25CoCrFe1.25Ni1.25 high-entropy alloy in the face-centered cubic structure was investigated. With increasing the thickness reduction from cold rolling, the hardness, the yield strength, and the fracture strength increased at the cost of reducing ductility. At the thickness reduction of 80%, the tensile strength (hardness) was 702 MPa (406 MPa), 1.62 (2.43) times that in the as-cast condition. Compared to traditional alloys, Al0.25CoCrFe1.25Ni1.25 has the highest hardening rate with respect to CR thickness reduction. Lastly, the phase relation and the mixing properties of Gibbs free energy, enthalpy and entropy of AlxCoCrFe1.25Ni1.25 were predicted using the CALPHAD method.

  16. Roll-to-Roll production of carbon nanotubes based supercapacitors

    NASA Astrophysics Data System (ADS)

    Zhu, Jingyi; Childress, Anthony; Karakaya, Mehmet; Roberts, Mark; Arcilla-Velez, Margarita; Podila, Ramakrishna; Rao, Apparao

    2014-03-01

    Carbon nanomaterials provide an excellent platform for electrochemical double layer capacitors (EDLCs). However, current industrial methods for producing carbon nanotubes are expensive and thereby increase the costs of energy storage to more than 10 Wh/kg. In this regard, we developed a facile roll-to-roll production technology for scalable manufacturing of multi-walled carbon nanotubes (MWNTs) with variable density on run-of-the-mill kitchen Al foils. Our method produces MWNTs with diameter (heights) between 50-100 nm (10-100 μm), and a specific capacitance as high as ~ 100 F/g in non-aqueous electrolytes. In this talk, the fundamental challenges involved in EDLC-suitable MWNT growth, roll-to-roll production, and device manufacturing will be discussed along with electrochemical characteristics of roll-to-roll MWNTs. Research supported by NSF CMMI Grant1246800.

  17. D STAND DELIVERY END OF #44 TANDEM BREAKDOWN MILL WITH ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    D STAND DELIVERY END OF #44 TANDEM BREAKDOWN MILL WITH UPCOILER. BACKUP ROLLS, 40 TONS. WORK ROLLS, 20 TONS., C. 1900. OPERATING SPEED, 600'/MINUTE. AUTOMATIC GAUGE CONTROL. - American Brass Foundry, 70 Sayre Street, Buffalo, Erie County, NY

  18. Cold Stress Tolerance in Psychrotolerant Soil Bacteria and Their Conferred Chilling Resistance in Tomato (Solanum lycopersicum Mill.) under Low Temperatures

    PubMed Central

    Subramanian, Parthiban; Kim, Kiyoon; Krishnamoorthy, Ramasamy; Mageswari, Anbazhagan; Selvakumar, Gopal; Sa, Tongmin

    2016-01-01

    The present work aimed to study the culturable diversity of psychrotolerant bacteria persistent in soil under overwintering conditions, evaluate their ability to sustain plant growth and alleviate chilling stress in tomato. Psychrotolerant bacteria were isolated from agricultural field soil samples colleced during winter and then used to study chilling stress alleviation in tomato plants (Solanum lycopersicum cv Mill). Selective isolation after enrichment at 5°C yielded 40 bacterial isolates. Phylogenetic studies indicated their distribution in genera Arthrobacter, Flavimonas, Flavobacterium, Massilia, Pedobacter and Pseudomonas. Strains OS211, OB146, OB155 and OS261 consistently improved germination and plant growth when a chilling stress of 15°C was imposed and therefore were selected for pot experiments. Tomato plants treated with the selected four isolates exhibited significant tolerance to chilling as observed through reduction in membrane damage and activation of antioxidant enzymes along with proline synthesis in the leaves when exposed to chilling temperature conditions (15°C). Psychrotolerant physiology of the isolated bacteria combined with their ability to improve germination, plant growth and induce antioxidant capacity in tomato plants can be employed to protect plants against chilling stress. PMID:27580055

  19. Cold Stress Tolerance in Psychrotolerant Soil Bacteria and Their Conferred Chilling Resistance in Tomato (Solanum lycopersicum Mill.) under Low Temperatures.

    PubMed

    Subramanian, Parthiban; Kim, Kiyoon; Krishnamoorthy, Ramasamy; Mageswari, Anbazhagan; Selvakumar, Gopal; Sa, Tongmin

    2016-01-01

    The present work aimed to study the culturable diversity of psychrotolerant bacteria persistent in soil under overwintering conditions, evaluate their ability to sustain plant growth and alleviate chilling stress in tomato. Psychrotolerant bacteria were isolated from agricultural field soil samples colleced during winter and then used to study chilling stress alleviation in tomato plants (Solanum lycopersicum cv Mill). Selective isolation after enrichment at 5°C yielded 40 bacterial isolates. Phylogenetic studies indicated their distribution in genera Arthrobacter, Flavimonas, Flavobacterium, Massilia, Pedobacter and Pseudomonas. Strains OS211, OB146, OB155 and OS261 consistently improved germination and plant growth when a chilling stress of 15°C was imposed and therefore were selected for pot experiments. Tomato plants treated with the selected four isolates exhibited significant tolerance to chilling as observed through reduction in membrane damage and activation of antioxidant enzymes along with proline synthesis in the leaves when exposed to chilling temperature conditions (15°C). Psychrotolerant physiology of the isolated bacteria combined with their ability to improve germination, plant growth and induce antioxidant capacity in tomato plants can be employed to protect plants against chilling stress. PMID:27580055

  20. 21. DIAGONAL VIEW OF THE 48' MILL STEAM ENGINE. SPARE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    21. DIAGONAL VIEW OF THE 48' MILL STEAM ENGINE. SPARE VERTICAL ROLLS ARE VISIBLE TO THE LEFT AND RIGHT OF THE ENGINE. - U.S. Steel Homestead Works, 48" Plate Mill, Along Monongahela River, Homestead, Allegheny County, PA

  1. 17. ENGINE SIDE OF 48' MILL STAND SHOWING POWER CONNECTIONS ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    17. ENGINE SIDE OF 48' MILL STAND SHOWING POWER CONNECTIONS TO PINION STAND AND VERTICAL ROLL SCREWDOWN MECHANISM. Martin Stupich, Photographer, 1989. - U.S. Steel Homestead Works, 48" Plate Mill, Along Monongahela River, Homestead, Allegheny County, PA

  2. 18. OPERATOR'S SIDE OF 48' MILL STAND SHOWING DIALS, VERTICAL ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    18. OPERATOR'S SIDE OF 48' MILL STAND SHOWING DIALS, VERTICAL ROLL SCREWDOWN, AND VIEW THROUGH HOUSING TO PINION STAND. Martin Stupich, Photographer, 1989. - U.S. Steel Homestead Works, 48" Plate Mill, Along Monongahela River, Homestead, Allegheny County, PA

  3. EAST ELEVATION, LTV STEEL (FORMERLY REPUBLIC STEEL), 8" BAR MILL, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    EAST ELEVATION, LTV STEEL (FORMERLY REPUBLIC STEEL), 8" BAR MILL, BUFFALO PLANT. VIEW LOOKING SOUTHWEST FROM ROLL SHOP. 8" BAR MILL DESIGNED AND BUILT BY DONNER STEEL CO. (PREDECESSOR OF REPUBLIC), 1919-1920. FOR DESCRIPTION OF ORIGINAL MILL SEE "IRON AGE", 116\\4 (23 JULY 1925): 201-204. - LTV Steel, 8-inch Bar Mill, Buffalo Plant, Buffalo, Erie County, NY

  4. Technological, physico-chemical and sensory properties of raw and cooked meat batter incorporated with various levels of cold milled flaxseed powder.

    PubMed

    Yogesh, K; Langoo, B A; Sharma, S K; Yadav, D N

    2015-03-01

    Flaxseed has been proven for its multidimensional health benefits and can be used for development of emulsion type functional meat products. In view of this the incorporation of cold milled flaxseed powder (FSP) in meat batter at level 1-5 % was investigated. The results revealed that incorporation significantly (P < 0.05) decreased the total fluid release (TFR), fat release (FR) and water release (WR) of raw meat batter. The surface and internal color values were differed significantly (P < 0.05) among treatments at initial as well as during refrigerated storage period. Texture values especially hardness and chewiness values were found less (P < 0.05) in FSP treated samples and textural properties in FSP treated samples were not deteriorated during storage as compared to control samples. Thus incorporation of FSP had some beneficial effects on physico-chemical properties and textural properties which were also stable during storage period. However the redness values and sensory scores were observed less in FSP treated samples.

  5. Hot rolling of thick uranium molybdenum alloys

    SciTech Connect

    DeMint, Amy L.; Gooch, Jack G.

    2015-11-17

    Disclosed herein are processes for hot rolling billets of uranium that have been alloyed with about ten weight percent molybdenum to produce cold-rollable sheets that are about one hundred mils thick. In certain embodiments, the billets have a thickness of about 7/8 inch or greater. Disclosed processes typically involve a rolling schedule that includes a light rolling pass and at least one medium rolling pass. Processes may also include reheating the rolling stock and using one or more heavy rolling passes, and may include an annealing step.

  6. Effect of cold rolling on the oxidation resistance of T91 steel in oxygen-saturated stagnant liquid lead-bismuth eutectic at 450 °C and 550 °C

    NASA Astrophysics Data System (ADS)

    Dong, Hong; Ye, Zhongfei; Wang, Pei; Li, Dianzhong; Zhang, Yutuo; Li, Yiyi

    2016-08-01

    The compatibility of T91 steels having different preparation processes with oxygen-saturated stagnant lead-bismuth eutectic have been investigated at 450 °C and 550 °C. It is found that cold rolling decreases the thickness of the oxide scale of T91 steel by forming a continuous enhanced Cr-rich belt in the inner oxide layer next to the internal oxidation zone, which is attributed to the rapid diffusion of Cr induced by numerous non-equilibrium grain boundaries and migrating dislocations.

  7. Dynamic precipitation of Al-Zn alloy during rolling and accumulative roll bonding

    NASA Astrophysics Data System (ADS)

    Liu, C. Y.; Yu, L.; Ma, M. Z.; Liu, R. P.; Ma, Z. Y.

    2015-11-01

    In this study, cold rolling was performed on a binary Al-20 wt%Zn alloy and dynamic precipitation identified for the first time in Al alloys under cold rolling. Zn clusters formed after application of 0.6 strain, and the Zn phase precipitated upon further increasing strain. Both grain refinement and rolling-induced defects are considered to promote Zn precipitation. The hardness of Al-Zn alloy initially increased with strain up to a strain of 2.9 and then decreased with increasing rolling strain. Dynamic precipitation greatly affects the strengthening mechanism of the rolled Al-Zn alloy under various strains.

  8. Direct evidence for grain boundary motion as the dominant restoration mechanism in the steady-state regime of extremely cold-rolled copper

    PubMed Central

    Renk, O.; Hohenwarter, A.; Wurster, S.; Pippan, R.

    2014-01-01

    Ultra-fine-grained high-purity copper (99.99%) deformed by means of high-pressure torsion into the steady-state regime was subjected to additional rolling deformation. The microstructural changes as a function of the applied strain were analysed by means of orientation imaging microscopy. It was found that after a distinctive rolling strain a steady state with respect to microstructural features such as grain size, misorientation distribution and texture evolves again. A special spilt specimen technique was used to perform quasi in situ observations of the microstructure between additional strain increments. Profound insights into the local deformation and restoration processes within the steady-state regime were gained. The observations lead to the conclusion that grain boundary migration perpendicular to the rolling direction leads to the disappearance of certain grains, enabling the occurrence of a steady state. PMID:25232288

  9. Processes for the production of ultra-pure metals from oxide and their cold rolling to ultra-thin foils for use as targets and as reference materials

    NASA Astrophysics Data System (ADS)

    Clifford, S.; Guo-ji, Xu; Ingelbrecht, C.; Pomeroy, M. J.

    2002-03-01

    A wide variety of metals have been reduced from their oxides with high (>90%) yields using metallothermic reduction, hydrogen reduction or electrowinning. The high yields during metallothermic reduction were achieved by careful design of the collector and crucible orifice. Whilst each of the three techniques gave rise to reasonably (>99%) pure metals, subsequent carefully controlled vacuum distillation, using a system with especially designed crucible, baffle and collector systems, resulted in ultra-high-purity metals being produced. Using a stainless steel pack rolling technique, metals derived either directly from the reduction routes or following subsequent distillation could be rolled to foils thinner than previously reported in the literature in the majority of cases.

  10. Metal rolling - Asymmetrical rolling process

    NASA Astrophysics Data System (ADS)

    Alexa, V.; Raţiu, S.; Kiss, I.

    2016-02-01

    The development of theory and practice related to the asymmetric longitudinal rolling process is based on the general theory of metalworking by pressure and symmetric rolling theory, to which a large number of scientists brought their contribution. The rolling of metal materials was a serious problem throughout history, either economically or technically, because the plating technologies enabled the consumption of raw materials (scarce and expensive) to be reduced, while improving the mechanical properties. Knowing the force parameters related to asymmetric rolling leads to the optimization of energy and raw material consumption. This paper presents data on symmetric rolling process, in order to comparatively highlight the particularities of the asymmetric process.

  11. Spray Rolling Aluminum Strip for Transportation Applications

    SciTech Connect

    Kevin M. McHugh; Y. Lin; Y. Zhou; E. J. Lavernia; J.-P. Delplanque; S. B. Johnson

    2005-02-01

    Spray rolling is a novel strip casting technology in which molten aluminum alloy is atomized and deposited into the roll gap of mill rolls to produce aluminum strip. A combined experimental/modeling approach has been followed in developing this technology with active participation from industry. The feasibility of this technology has been demonstrated at the laboratory scale and it is currently being scaled-up. This paper provides an overview of the process and compares the microstructure and properties of spray-rolled 2124 aluminum alloy with commercial ingot-processed material

  12. 1. Front view of steam engine and mill, looking NE, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. Front view of steam engine and mill, looking NE, showing (l to r) 6-column beam engine, flywheel, reduction gears and 3-roll cane mill. - Hacienda Azucarera La Esperanza, Steam Engine & Mill, 2.65 Mi. N of PR Rt. 2 Bridge over Manati River, Manati, Manati Municipio, PR

  13. Rolling Reloaded

    ERIC Educational Resources Information Center

    Jones, Simon A.; Nieminen, John M.

    2008-01-01

    Not so long ago a new observation about rolling motion was described: for a rolling wheel, there is a set of points with instantaneous velocities directed at or away from the centre of the wheel; these points form a circle whose diameter connects the centre of the wheel to the wheel's point of contact with the ground (Sharma 1996 "Eur. J. Phys."…

  14. 2. 3/4 view looking SW showing threeroll can mill, reduction ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    2. 3/4 view looking SW showing three-roll can mill, reduction gear, flywheel with steam engine in background. - Hacienda Azucarera la Igualdad, Sugar Mill Ruins & Steam Engine, PR Route 332, Guanica, Guanica Municipio, PR

  15. MAIN DRIVE MOTOR FOR BLISS #43 HOT ROLL. THIS WESTINGHOUSE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    MAIN DRIVE MOTOR FOR BLISS #43 HOT ROLL. THIS WESTINGHOUSE UNIT HAS SINCE BEEN REPLACED BY A 5000 HP TOSHIBA MOTOR. REHEAT FURNACES ARE SHOWN BEHIND MILL MOTOR. - American Brass Foundry, 70 Sayre Street, Buffalo, Erie County, NY

  16. Thin section casting program. Volume 4: Static cast product bending, straightening, and rolling

    NASA Astrophysics Data System (ADS)

    1989-01-01

    Statically cast 1/2 in., 3/4 in., and 1 in. thick steel slabs were subjected to hot rolling in a laboratory reversing mill and to simulated coiling-uncoiling on a three-point bender-unbender. Tensile properties and microstructures of hot bands thinner than 0.15 in. produced from the statically cast slabs were found to be independent of initial slab thickness and similar to those from conventionally cast 8 to 10 in. thick slabs. Cold rolled and batch annealed product from the statically cast slabs had mechanical properties equivalent to those of conventionally processed deep-drawing quality steel. Overall, the results of this task indicated that 1/2 to 1 in. thick steel sections produced in a twin belt caster can be coiled and uncoiled in a hot coiler box downstream of the caster without generating any cracks in the product, and that the total range of hot and cold rolled sheet and strip products with qualities equivalent to those of conventionally produced can be obtained from the 1/2 in. to 1 in. thick sections. This report is the fifth of a six volume set on thin section casting.

  17. Thin section casting program: Volume 4, Static cast product bending, straightening, and rolling: Final report

    SciTech Connect

    Not Available

    1989-01-01

    Statically cast 1/2'', 3/4'', and 1'' thick steel slabs were subjected to hot rolling in a laboratory reversing mill and to simulated coiling-uncoiling on a three-point bender-unbender. Tensile properties and microstructures of hot bands thinner than 0.15'' produced from the statically cast slabs were found to be independent of initial slab thickness and similar to those from conventionally cast 8''-10'' thick slabs. Cold rolled and batch annealed product from the statically cast slabs had mechanical properties equivalent to those of conventionally processed deep-drawing quality steel. Overall, the results of this task indicated that 1/2''-1'' thick steel sections produced in a twin belt caster can be coiled and uncoiled in a hot coiler box downstream of the caster without generating any cracks in the product, and that the total range of hot and cold rolled sheet and strip products with qualities equivalent to those of conventionally produced can be obtained from the 1/2''-1'' thick sections. This report is the fifth of a six volume set on thin section casting.

  18. SASS Applied to Optimum Work Roll Profile Selection in the Hot Rolling of Wide Steel

    NASA Astrophysics Data System (ADS)

    Nolle, Lars

    The quality of steel strip produced in a wide strip rolling mill depends heavily on the careful selection of initial ground work roll profiles for each of the mill stands in the finishing train. In the past, these profiles were determined by human experts, based on their knowledge and experience. In previous work, the profiles were successfully optimised using a self-organising migration algorithm (SOMA). In this research, SASS, a novel heuristic optimisation algorithm that has only one control parameter, has been used to find the optimum profiles for a simulated rolling mill. The resulting strip quality produced using the profiles found by SASS is compared with results from previous work and the quality produced using the original profile specifications. The best set of profiles found by SASS clearly outperformed the original set and performed equally well as SOMA without the need of finding a suitable set of control parameters.

  19. Looking south at the aetna standard piercer and mannesman rolls ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Looking south at the aetna standard piercer and mannesman rolls of the no. 2 seamless line in bay 19 of the main pipe mill building. - U.S. Steel National Tube Works, Main Pipe Mill Building, Along Monongahela River, McKeesport, Allegheny County, PA

  20. Taylorwilson four roll straightener of the no. 1 seamless line ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Taylor-wilson four roll straightener of the no. 1 seamless line in bay 12 of the main pipe mill building. - U.S. Steel National Tube Works, Main Pipe Mill Building, Along Monongahela River, McKeesport, Allegheny County, PA

  1. Modeling of thermomechanical and metallurgical phenomena in steel strip during hot direct rolling and runout table cooling of thin-cast slabs

    NASA Astrophysics Data System (ADS)

    Muojekwu, Cornelius Anaedu

    employing finite difference and finite element analysis. The CSP mill measurements were utilized to validate model predictions of temperature, roll force, grain size and mechanical properties. Good agreement was obtained between prediction and measurement in most of the cases. An estimate of the heat extraction from the various mill sub-units was conducted from the validated calculations. It was found that heat loss by radiation accounted for 48-51 percent of the total heat loss, the work rolls accounted for 41-44 percent, the descaling unit accounted for 4-6 percent and the interstand sprays accounted for the remaining 3-4 percent. It was found that the uniform strain model consistently predicts lower temperatures than the target exit temperature for thin gauges due to a low estimate of deformation heat. Model results captured the details of heat transfer, deformation, recrystallization and austenite decomposition in the CSP mill. The effect of various mill parameters were elucidated, and the similarities and differences between conventional cold-charge rolling and CSP rolling were highlighted. (Abstract shortened by UMI.)

  2. [Comporison Sduty of Microstructure by Metallographicalk on the Polarized Light and Texture by XRD of CC 5083 and CC 5182 Aluminium Alloy after Cold Rolling and Recrystallization].

    PubMed

    Chen, Ming-biao; Li, Yong-wei; Tan, Yuan-biao; Ma, Min; Wang, Xue-min; Liu, Wen-chang

    2015-03-01

    At present the study of relation between microstructure, texture and performance of CC 5083 aluminium alloy after cold tolling and recrystallization processes is still finitude. So that the use of the CC 5083 aluminium alloy be influenced. Be cased into electrical furnace, hot up with unlimited speed followed the furnace hot up to different temperature and annealed 2h respectively, and be cased into salt-beth furnace, hot up quickly to different temperature and annealed 30 min respectively for CC 5083 and CC 5182 aluminum alloy after cold roling with 91.5% reduction. The microstructure be watched use metallographic microscope, the texture be inspected by XRD. The start temperature of recrystallization and grain grow up temperature within annealing in the electric furnace of CC 5083 aluminum alloy board is 343 degrees C, and the shap of grain after grow up with long strip (the innovation point ); The start temperature of recrystallization within annealling in the salt bath furnace of CC 5083 is 343 degrees C. The start temperature and end temperature of recrystallization within annealling of CC 5083 and CC 5182 aluminum alloy is 371 degrees C. The grain grow up outstanding of cold rooled CC 5152 aluminum alloy after annealed with 454 degrees C in the electric furnace and salt bath furnace. The start temperature of grain grow up of CC 5083 alluminurn alloy annealed in the electric furnace and salt bath furnace respectively is higher than the start temperature of grain grow up of CC 5182 alluminum alloy annealed in the electric furnace and salt bath furnace respectively. The strat temperature of recrystallization grain grow up is higher than which annealled with other three manner annealing process. The recrystallization temperature of CC 5182 annealed in the salt bath furnace is higher than which annealed in the electric furnace. The recrystallization temperature of the surface layer of CC 5083 and CC 5182 aluminum alloy is higher than the inner layer (the innovation

  3. [Comporison Sduty of Microstructure by Metallographicalk on the Polarized Light and Texture by XRD of CC 5083 and CC 5182 Aluminium Alloy after Cold Rolling and Recrystallization].

    PubMed

    Chen, Ming-biao; Li, Yong-wei; Tan, Yuan-biao; Ma, Min; Wang, Xue-min; Liu, Wen-chang

    2015-03-01

    At present the study of relation between microstructure, texture and performance of CC 5083 aluminium alloy after cold tolling and recrystallization processes is still finitude. So that the use of the CC 5083 aluminium alloy be influenced. Be cased into electrical furnace, hot up with unlimited speed followed the furnace hot up to different temperature and annealed 2h respectively, and be cased into salt-beth furnace, hot up quickly to different temperature and annealed 30 min respectively for CC 5083 and CC 5182 aluminum alloy after cold roling with 91.5% reduction. The microstructure be watched use metallographic microscope, the texture be inspected by XRD. The start temperature of recrystallization and grain grow up temperature within annealing in the electric furnace of CC 5083 aluminum alloy board is 343 degrees C, and the shap of grain after grow up with long strip (the innovation point ); The start temperature of recrystallization within annealling in the salt bath furnace of CC 5083 is 343 degrees C. The start temperature and end temperature of recrystallization within annealling of CC 5083 and CC 5182 aluminum alloy is 371 degrees C. The grain grow up outstanding of cold rooled CC 5152 aluminum alloy after annealed with 454 degrees C in the electric furnace and salt bath furnace. The start temperature of grain grow up of CC 5083 alluminurn alloy annealed in the electric furnace and salt bath furnace respectively is higher than the start temperature of grain grow up of CC 5182 alluminum alloy annealed in the electric furnace and salt bath furnace respectively. The strat temperature of recrystallization grain grow up is higher than which annealled with other three manner annealing process. The recrystallization temperature of CC 5182 annealed in the salt bath furnace is higher than which annealed in the electric furnace. The recrystallization temperature of the surface layer of CC 5083 and CC 5182 aluminum alloy is higher than the inner layer (the innovation

  4. Substructural influence in the hot rolling of Al alloys

    NASA Astrophysics Data System (ADS)

    McQueen, H. J.

    1998-06-01

    The industrial rolling of aluminum alloys is generally conducted in multistage schedules of 10-15 passes partly on reversing mills and partly on continuous mills with temperature declining from 500°C to between 300°C and 250°C. Static recrystallization may take place in long intervals after passes with higher temperature and strain. During lower temperature intervals, only static recovery takes place so that in the following passes the flow curves exhibit higher initial stresses. Dynamic recovery decreases gradually through the hot-, warm-, and cold-working ranges but is reduced as the concentration of solutes and particles increase. Recrystallization is much more sensitive to temperature and alloying and is retarded by increased dynamic recovery. The texture of sheet depends on lattice-dependent Taylor rotations during dislocation slip, enhanced recovery of certain deformation band orientations, and preferred nucleation and growth during interpass pauses or annealing. Schedule optimization can be guided by physical simulation or modeling based on recrystallization kinetics to attain selected strengthening substructure, recrystallized grain size, and texture for product earing control.

  5. Computer-aided analysis and design of the shape rolling process for producing turbine engine airfoils

    NASA Technical Reports Server (NTRS)

    Lahoti, G. D.; Akgerman, N.; Altan, T.

    1978-01-01

    Mild steel (AISI 1018) was selected as model cold rolling material and Ti-6A1-4V and Inconel 718 were selected as typical hot rolling and cold rolling alloys, respectively. The flow stress and workability of these alloys were characterized and friction factor at the roll/workpiece interface was determined at their respective working conditions by conducting ring tests. Computer-aided mathematical models for predicting metal flow and stresses, and for simulating the shape rolling process were developed. These models utilized the upper bound and the slab methods of analysis, and were capable of predicting the lateral spread, roll separating force, roll torque, and local stresses, strains and strain rates. This computer-aided design system was also capable of simulating the actual rolling process, and thereby designing the roll pass schedule in rolling of an airfoil or a similar shape.

  6. Numerical Modeling of Tube Forming by HPTR Cold Pilgering Process

    NASA Astrophysics Data System (ADS)

    Sornin, D.; Pachón-Rodríguez, E. A.; Vanegas-Márquez, E.; Mocellin, K.; Logé, R.

    2016-07-01

    For new fast-neutron sodium-cooled Generation IV nuclear reactors, the candidate cladding materials for the very strong burn-up are ferritic and martensitic oxide dispersion strengthened grades. Classically, the cladding tube is cold formed by a sequence of cold pilger milling passes with intermediate heat treatments. This process acts upon the geometry and the microstructure of the tubes. Consequently, crystallographic texture, grain sizes and morphologies, and tube integrity are highly dependent on the pilgering parameters. In order to optimize the resulting mechanical properties of cold-rolled cladding tubes, it is essential to have a thorough understanding of the pilgering process. Finite Element Method (FEM) models are used for the numerical predictions of this task; however, the accuracy of the numerical predictions depends not only on the type of constitutive laws but also on the quality of the material parameters identification. Therefore, a Chaboche-type law which parameters have been identified on experimental observation of the mechanical behavior of the material is used here. As a complete three-dimensional FEM mechanical analysis of the high-precision tube rolling (HPTR) cold pilgering of tubes could be very expensive, only the evolution of geometry and deformation is addressed in this work. The computed geometry is compared to the experimental one. It is shown that the evolution of the geometry and deformation is not homogeneous over the circumference. Moreover, it is exposed that the strain is nonhomogeneous in the radial, tangential, and axial directions. Finally, it is seen that the dominant deformation mode of a material point evolves during HPTR cold pilgering forming.

  7. Numerical Modeling of Tube Forming by HPTR Cold Pilgering Process

    NASA Astrophysics Data System (ADS)

    Sornin, D.; Pachón-Rodríguez, E. A.; Vanegas-Márquez, E.; Mocellin, K.; Logé, R.

    2016-09-01

    For new fast-neutron sodium-cooled Generation IV nuclear reactors, the candidate cladding materials for the very strong burn-up are ferritic and martensitic oxide dispersion strengthened grades. Classically, the cladding tube is cold formed by a sequence of cold pilger milling passes with intermediate heat treatments. This process acts upon the geometry and the microstructure of the tubes. Consequently, crystallographic texture, grain sizes and morphologies, and tube integrity are highly dependent on the pilgering parameters. In order to optimize the resulting mechanical properties of cold-rolled cladding tubes, it is essential to have a thorough understanding of the pilgering process. Finite Element Method (FEM) models are used for the numerical predictions of this task; however, the accuracy of the numerical predictions depends not only on the type of constitutive laws but also on the quality of the material parameters identification. Therefore, a Chaboche-type law which parameters have been identified on experimental observation of the mechanical behavior of the material is used here. As a complete three-dimensional FEM mechanical analysis of the high-precision tube rolling (HPTR) cold pilgering of tubes could be very expensive, only the evolution of geometry and deformation is addressed in this work. The computed geometry is compared to the experimental one. It is shown that the evolution of the geometry and deformation is not homogeneous over the circumference. Moreover, it is exposed that the strain is nonhomogeneous in the radial, tangential, and axial directions. Finally, it is seen that the dominant deformation mode of a material point evolves during HPTR cold pilgering forming.

  8. 13. INTERIOR VIEW OF REFINING MILL, SHOWING NO. RF2450 EXHAUSTER ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    13. INTERIOR VIEW OF REFINING MILL, SHOWING NO. RF-24-50 EXHAUSTER ON NO. 3 ROLL MILL, INSTALLED IN 1944. DRIED AND CRUSHED BENTONITE WAS BLOWN UP INTO A FINISHED PRODUCT BIN - Clay Spur Bentonite Plant & Camp, Refining Mill, Clay Spur Siding on Burlington Northern Railroad, Osage, Weston County, WY

  9. Milling dynamics. I - Attritor dynamics: Results of a cinematographic study

    NASA Technical Reports Server (NTRS)

    Rydin, R. W.; Maurice, D.; Courtney, T. H.

    1993-01-01

    The motions of grinding media and powder in an attritor canister were studied by means of filming the agitated charge and frame-by-frame scrutiny of the footage. In conjunction with auxiliary experiments, this permitted semiquantitative analysis of the milling action. In particular, the mill can be divided into several regions characterized by different balances between direct impacts and rolling/sliding of the grinding media. Simple calculations suggest that impacts are more capable of effecting mechanical alloying (MA) than are rolling or sliding events in an attritor. Powder circulation within an operating mill was also investigated. Based on the results and the accompanying analysis, concepts for improved attritor design are presented.

  10. Mathematical modeling of deformation during hot rolling

    SciTech Connect

    Jin, D.; Stachowiak, R.G.; Samarasekera, I.V.; Brimacombe, J.K.

    1994-12-31

    The deformation that occurs in the roll bite during the hot rolling of steel, particularly the strain-rate and strain distribution, has been mathematically modeled using finite-element analysis. In this paper three different finite-element models are compared with one another and with industrial measurements. The first model is an Eulerian analysis based on the flow formulation method, while the second utilizes an Updated Lagrangian approach. The third model is based on a commercially available program DEFORM which also utilizes a Lagrangian reference frame. Model predictions of strain and strain-rate distribution, particularly near the surface of the slab, are strongly influenced by the treatment of friction at the boundary and the magnitude of the friction coefficient or shear factor. Roll forces predicted by the model have been compared with industrial rolling loads from a seven-stand hot-strip mill.

  11. Evidence of divergent selection for drought and cold tolerance at landscape and local scales in Abies alba Mill. in the French Mediterranean Alps.

    PubMed

    Roschanski, Anna M; Csilléry, Katalin; Liepelt, Sascha; Oddou-Muratorio, Sylvie; Ziegenhagen, Birgit; Huard, Frédéric; Ullrich, Kristian K; Postolache, Dragos; Vendramin, Giovanni G; Fady, Bruno

    2016-02-01

    Understanding local adaptation in forest trees is currently a key research and societal priority. Geographically and ecologically marginal populations provide ideal case studies, because environmental stress along with reduced gene flow can facilitate the establishment of locally adapted populations. We sampled European silver fir (Abies alba Mill.) trees in the French Mediterranean Alps, along the margin of its distribution range, from pairs of high- and low-elevation plots on four different mountains situated along a 170-km east-west transect. The analysis of 267 SNP loci from 175 candidate genes suggested a neutral pattern of east-west isolation by distance among mountain sites. F(ST) outlier tests revealed 16 SNPs that showed patterns of divergent selection. Plot climate was characterized using both in situ measurements and gridded data that revealed marked differences between and within mountains with different trends depending on the season. Association between allelic frequencies and bioclimatic variables revealed eight genes that contained candidate SNPs, of which two were also detected using F(ST) outlier methods. All SNPs were associated with winter drought, and one of them showed strong evidence of selection with respect to elevation. Q(ST)-F(ST) tests for fitness-related traits measured in a common garden suggested adaptive divergence for the date of bud flush and for growth rate. Overall, our results suggest a complex adaptive picture for A. alba in the southern French Alps where, during the east-to-west Holocene recolonization, locally advantageous genetic variants established at both the landscape and local scales. PMID:26676992

  12. Tandem strip mill's multi-parameter coupling dynamic modeling based on the thickness control

    NASA Astrophysics Data System (ADS)

    Peng, Yan; Zhang, Yang; Sun, Jianliang; Zang, Yong

    2015-03-01

    The rolling process is determined by the interaction of a number of different movements, during which the relative movement occurs between the vibrating roll system and the rolled piece, and the roll system's vibration interacts with the strip's deformation and rigid movement. So many parameters being involved leads to a complex mechanism of this coupling effect. Through testing and analyzing the vibration signals of the mill in the rolling process, the rolling mill's coupled model is established with comprehensive consideration of the coupling interaction between the mill's vertical vibration, its torsional vibration and the working roll's horizontal vibration, and vibration characteristics of different forms of rolling mill's vibration are analyzed under the coupling effect. With comprehensive attention to the relationship between the roll system, the moving strip and the rolling parameters' dynamic properties, and also from the strip thickness control point of view, further research is done on the coupling mechanism between the roll system's movement and the moving strip's characteristics in the rolling process. As a result, the law of inertial coupling and the stiffness coupling effect caused by different forms of the roll system's vibration is determined and the existence of nonlinear characteristics caused by the elastic deformation of moving strip is also found. Furthermore, a multi-parameter coupling-dynamic model is established which takes the tandem strip mill as its research object by making a detailed kinematics analysis of the roll system and using the principle of virtual work. The coupling-dynamic model proposes the instruction to describe the roll system's movement, and analyzes its dynamic response and working stability, and provides a theoretical basis for the realization of the strip thickness' dynamic control.

  13. Temperature Control of Hot Strip Finishing Mill with Inter Stand Cooling

    NASA Astrophysics Data System (ADS)

    Sekiguchi, Kunio; Anbe, Yoshiharu; Imanari, Hiroyuki

    It is important for hot strip mill to keep finishing mill delivery temperature to it’s target value because of yield strength and tensile strength of rolled strip. We propose a new method for finishing mill delivery temperature control (FDTC) of a hot strip mill using inter stand strip coolant (ISC). FDTC consists of initial setting (before threading) values calculation of ISC flow rate and finishing mill speed, feed forward FDTC (FF-FDTC) and feedback FDTC (FB-FDTC). The mathematical strip temperature model of finishing mill was identified using normal operating data and some tests. Actual mill application with 7 stands finishing mill showed good FDTC results and also it made possible to increase rolling speed which increase production rate.

  14. New technology for recyclingmaterials from oily cold rollingmill sludge

    NASA Astrophysics Data System (ADS)

    Liu, Bo; Zhang, Shen-gen; Tian, Jian-jun; Pan, De-an; Meng, Ling; Liu, Yang

    2013-12-01

    Oily cold rolling mill (CRM) sludge is one of metallurgical industry solid wastes. The recycle of these wastes can not only protect the environment but also permit their reutilization. In this research, a new process of "hydrometallurgical treatment + hydrothermal synthesis" was investigated for the combined recovery of iron and organic materials from oily CRM sludge. Hydrometallurgical treatment, mainly including acid leaching, centrifugal separation, neutralization reaction, oxidizing, and preparation of hydrothermal reaction precursor, was first utilized for processing the sludge. Then, micaceous iron oxide (MIO) pigment powders were prepared through hydrothermal reaction of the obtained precursor in alkaline media. The separated organic materials can be used for fuel or chemical feedstock. The quality of the prepared MIO pigments is in accordance with the standards of MIO pigments for paints (ISO 10601-2007). This clean, effective, and economical technology offers a new way to recycle oily CRM sludge.

  15. Practice of Improving Roll Deformation Theory in Strip Rolling Process Based on Boundary Integral Equation Method

    NASA Astrophysics Data System (ADS)

    Yuan, Zhengwen; Xiao, Hong; Xie, Hongbiao

    2014-02-01

    Precise strip-shape control theory is significant to improve rolled strip quality, and roll flattening theory is a primary part of the strip-shape theory. To improve the accuracy of roll flattening calculation based on semi-infinite body model, a new and more accurate roll flattening model is proposed in this paper, which is derived based on boundary integral equation method. The displacement fields of the finite length semi-infinite body on left and right sides are simulated by using finite element method (FEM) and displacement decay functions on left and right sides are established. Based on the new roll flattening model, a new 4Hi mill deformation model is established and verified by FEM. The new model is compared with Foppl formula and semi-infinite body model in different strip width, roll shifting value and bending force. The results show that the pressure and flattening between rolls calculated by the new model are more precise than other two models, especially near the two roll barrel edges.

  16. Mechanics of Thin Strip Steering in Hot Rolling

    NASA Astrophysics Data System (ADS)

    Jiang, Zhengyi; Tieu, Kiet A.

    2004-06-01

    The hot rolling of thin strip can result in several problems in hot rolling, for instance, the control of strip steering, strip shape and flatness and surface roughness etc. Therefore, the hot rolling of thin strip brings out a requirement of innovative technologies such as the extended control of shape and flatness, steering control and reduction of load by roll gap lubrication. In this paper, the authors focus on the analysis of thin strip snaking movement, as well as solve the related problems such as the shape and flatness due to a larger reduction applied when the strip is thinner. A finite element method was used to simulate this nonsymmetricity rolling considering the non-uniform reduction along the strip width. The calculated spread is compared with the measured values obtained from the rolling mill in laboratory and the friction effect is also discussed.

  17. An FE Based On-line Model for the Prediction of Work Roll Thermal Profile in Hot Strip Rolling

    NASA Astrophysics Data System (ADS)

    Choi, Ji Won; Lee, Jung Hyeung; Sun, Cheng Gang; Hwang, Sang Moo

    2010-06-01

    Prediction and control of the thermal deformation of the work roll is vital for enhancing product quality in hot strip and plate rolling. In this paper, we present an on-line model for the prediction of the work roll thermal profile. The model is developed on the basis of an integrated finite element model for the coupled analysis of heat transfer and deformation occurring at the bite zone, to rigorously take into account the effect of various rolling parameters on the thermal behavior of the work roll. The validity of the model is demonstrated through comparison with measurements made in an industrial hot strip mill. Also, an emphasis is given to the examination the effect of some selected rolling parameters in an actual production environment.

  18. Computer-aided analysis and design of the shape rolling process for producing turbine engine airfoils

    NASA Technical Reports Server (NTRS)

    Lahoti, G. D.; Akgerman, N.; Altan, T.

    1978-01-01

    Mild steel (AISI 1018) was selected as model cold-rolling material and Ti-6Al-4V and INCONEL 718 were selected as typical hot-rolling and cold-rolling alloys, respectively. The flow stress and workability of these alloys were characterized and friction factor at the roll/workpiece interface was determined at their respective working conditions by conducting ring tests. Computer-aided mathematical models for predicting metal flow and stresses, and for simulating the shape-rolling process were developed. These models utilize the upper-bound and the slab methods of analysis, and are capable of predicting the lateral spread, roll-separating force, roll torque and local stresses, strains and strain rates. This computer-aided design (CAD) system is also capable of simulating the actual rolling process and thereby designing roll-pass schedule in rolling of an airfoil or similar shape. The predictions from the CAD system were verified with respect to cold rolling of mild steel plates. The system is being applied to cold and hot isothermal rolling of an airfoil shape, and will be verified with respect to laboratory experiments under controlled conditions.

  19. Rolling-Element Bearings

    NASA Technical Reports Server (NTRS)

    Hamrock, B. J.; Anderson, W. J.

    1983-01-01

    Rolling element bearings are a precision, yet simple, machine element of great utility. A brief history of rolling element bearings is reviewed and the type of rolling element bearings, their geometry and kinematics, as well as the materials they are made from and the manufacturing processes they involve are described. Unloaded and unlubricated rolling element bearings, loaded but unlubricated rolling element bearings and loaded and lubricated rolling element bearings are considered. The recognition and understanding of elastohydrodynamic lubrication covered, represents one of the major development in rolling element bearings.

  20. Texture and Magnetic Properties of Rolled Fe-6.5 wt.%Si Thin Sheets

    NASA Astrophysics Data System (ADS)

    Yao, Y. C.; Sha, Y. H.; Liu, J. L.; Zhang, F.; Zuo, L.

    2014-01-01

    Thin (0.20 mm) Fe-6.5 wt.%Si sheets have been successfully fabricated by the continuous rolling method. The designed rolling process parameters, including the initial hot-band grain size, grain size after intermediate annealing, cold rolling reduction, and cold rolling temperature, were selected to control the texture development. Dominant recrystallization η fiber [rolling direction (RD)//] was achieved after high-temperature annealing. The produced Fe-6.5 wt.%Si thin sheets are promising alternatives for use in power electronics because of their magnetic properties from 400 Hz to 40 kHz.

  1. Multi-stage FE simulation of hot ring rolling

    NASA Astrophysics Data System (ADS)

    Wang, C.; Geijselaers, H. J. M.; van den Boogaard, A. H.

    2013-05-01

    As a unique and important member of the metal forming family, ring rolling provides a cost effective process route to manufacture seamless rings. Applications of ring rolling cover a wide range of products in aerospace, automotive and civil engineering industries [1]. Above the recrystallization temperature of the material, hot ring rolling begins with the upsetting of the billet cut from raw stock. Next a punch pierces the hot upset billet to form a hole through the billet. This billet, referred to as preform, is then rolled by the ring rolling mill. For an accurate simulation of hot ring rolling, it is crucial to include the deformations, stresses and strains from the upsetting and piercing process as initial conditions for the rolling stage. In this work, multi-stage FE simulations of hot ring rolling process were performed by mapping the local deformation state of the workpiece from one step to the next one. The simulations of upsetting and piercing stages were carried out by 2D axisymmetric models using adaptive remeshing and element erosion. The workpiece for the ring rolling stage was subsequently obtained after performing a 2D to 3D mapping. The commercial FE package LS-DYNA was used for the study and user defined subroutines were implemented to complete the control algorithm. The simulation results were analyzed and also compared with those from the single-stage FE model of hot ring rolling.

  2. Validation of the Hot Strip Mill Model

    SciTech Connect

    Richard Shulkosky; David Rosberg; Jerrud Chapman

    2005-03-30

    The Hot Strip Mill Model (HSMM) is an off-line, PC based software originally developed by the University of British Columbia (UBC) and the National Institute of Standards and Technology (NIST) under the AISI/DOE Advanced Process Control Program. The HSMM was developed to predict the temperatures, deformations, microstructure evolution and mechanical properties of steel strip or plate rolled in a hot mill. INTEG process group inc. undertook the current task of enhancing and validating the technology. With the support of 5 North American steel producers, INTEG process group tested and validated the model using actual operating data from the steel plants and enhanced the model to improve prediction results.

  3. Prediction of temperature distribution in the hot rolling of slabs

    NASA Astrophysics Data System (ADS)

    Serajzadeh, S.; Karimi Taheri, A.; Mucciardi, F.

    2002-03-01

    In the process of continuous hot slab rolling, it is vital to know the temperature distribution within the slab along the length of the rolling mill because temperature is the dominant parameter controlling the kinetics of metallurgical transformations and the flow stress of the rolled metal. In other words, the microstructural changes, the mechanical properties as well as the final dimensions of the product and roll-force depend on the temperature distribution within the metal being rolled. In this paper, a mathematical model based on the finite element method is utilized to predict the temperature distribution and microstructural changes during the continuous hot slab rolling process. The effects of various parameters such as the heat of deformation, the work-roll temperature, the rolling speed, and the heat transfer coefficient between the work-roll and the metal are all taken into account in the analyses. To verify the validity of the model and the generated computer code, a comparison is carried out between the theoretical and plant-recorded results.

  4. Cold Sores

    MedlinePlus

    ... delivered directly to your desktop! more... What Are Cold Sores? Article Chapters What Are Cold Sores? Cold ... January 2012 Previous Next Related Articles: Canker and Cold Sores Aloe Vera May Help Relieve Mouth Sores ...

  5. Rescheduling a three shift system at a steel rolling mill: effects of a one hour delay of shift starting times on sleep and alertness in younger and older workers.

    PubMed Central

    Rosa, R R; Härmä, M; Pulli, K; Mulder, M; Näsman, O

    1996-01-01

    OBJECTIVE: To evaluate a new work schedule at a Finnish steel mill with special attention to effects on older workers. The schedule was designed to improve sleep before the morning shift, and alertness during the morning shift, by delaying shift start and end times. METHODS: Evaluation was by a shiftwork health and safety questionnaire, recordings of work-rest-sleep cycles with activity monitors worn on the wrist, daily diaries, and on site computerised testing of fatigue and alertness by the NIOSH fatigue test battery. RESULTS: The one hour delay in shift starting times improved sleep before the morning shift, and improved waking fatigue, sleepiness, and performance during the morning shift. Evening and night shift sleep and fatigue or sleepiness, however, were affected negatively by the new work schedule, but the results for those shifts were less consistent across the various measures. Despite the improvements, most workers were not satisfied with the new schedule because of social concerns. Few interactions of age with the new work schedule were found, suggesting that the effects of the work schedule were uniform across age groups. CONCLUSION: A change of as little as one hour in shift starting times can improve morning shift sleep and alertness, but there are trade offs from these improvements in terms of night shift effects and social considerations. It seems, then, that optimal shift start and end times for an entire organisation are difficult to institute on a wide scale. Tailoring shift schedules to subgroups within an organisation is suggested. PMID:8943832

  6. Internal roll compression system

    DOEpatents

    Anderson, Graydon E.

    1985-01-01

    This invention is a machine for squeezing water out of peat or other material of low tensile strength; the machine including an inner roll eccentrically positioned inside a tubular outer roll, so as to form a gradually increasing pinch area at one point therebetween, so that, as the rolls rotate, the material is placed between the rolls, and gets wrung out when passing through the pinch area.

  7. The implementation of HPGR mills in existing grinding circuits

    SciTech Connect

    Patzelt, N.; Knecht, J.; Longhurst, D.

    1996-12-31

    High pressure grinding mills have been successfully introduced in the industry. They offer the possibilities for capacity increase of existing plants and reduction of operating costs. The plants in operation are running in different applications and modes of operation. They can be installed in a combination with SAG and ball mills or in a stand-alone mode. In combination with other grinding mills, it has to be investigated how the HPGR can be installed to reach the full efficiency. This paper describes the possibilities of implementing high pressure grinding rolls and shows by case studies the potential of savings which could be reached.

  8. Multi-field coupled numerical simulation of hot reversible rolling process of GCr15 steel rod

    NASA Astrophysics Data System (ADS)

    Gu, Sendong; Zhang, Liwen; Ruan, Jinhua; Mei, Hongyu; Zhen, Yu; Shi, Xinhua

    2013-05-01

    In this paper, based on rolling technology of hot reversible rolling mill, a multi-filed coupled finite element (FE) model of hot reversible rolling process of large dimension cross-section GCr15 steel rod is established. Thermal, mechanical and microstructural phenomena during the rolling process are coupled in the model. By employing grain growth experiment, double and single hit hot compression experiments, the austenite grain size growth mathematical model and recrystallization behavior mathematical models are determined. And a designed subprogram is coupled in the FE model. Actual hot reversible rolling process of GCr15 steel is simulated using the model and the distribution and evolution of different filed-variables, such as temperature, effective strain and austenite grain size are obtained. To verify the model predictions, hot rolling experiments are carried out and the temperature and microstructure of the rolling metal are compared with the predicted results. The comparison between the two sets of data shows a good agreement.

  9. Evaluation of roll compaction as a preparation method for hydroxypropyl cellulose-based matrix tablets.

    PubMed

    Jeon, Imjak; Gilli, Tiziana; Betz, Gabriele

    2011-04-01

    Roll compaction was applied for the preparation of hydroxypropyl cellulose (HPC)-based sustained-release matrix tablets. Matrix tablets made via roll compaction exhibited higher dosage uniformity and faster drug release than direct-compacted tablets. HPC viscosity grade, roll pressure, and milling speed affected tablet properties significantly. Roll compaction seems to be an adequate granulation method for the preparation of HPC-based matrix tablets due to the simplicity of the process, less handling difficulty from HPC tackiness as well as easier particle size targeting. Selecting the optimum ratio of plastic excipients and the particle size of starting materials can however be critical issues in this method. PMID:21687348

  10. Evaluation of roll compaction as a preparation method for hydroxypropyl cellulose-based matrix tablets

    PubMed Central

    Jeon, Imjak; Gilli, Tiziana; Betz, Gabriele

    2011-01-01

    Roll compaction was applied for the preparation of hydroxypropyl cellulose (HPC)-based sustained-release matrix tablets. Matrix tablets made via roll compaction exhibited higher dosage uniformity and faster drug release than direct-compacted tablets. HPC viscosity grade, roll pressure, and milling speed affected tablet properties significantly. Roll compaction seems to be an adequate granulation method for the preparation of HPC-based matrix tablets due to the simplicity of the process, less handling difficulty from HPC tackiness as well as easier particle size targeting. Selecting the optimum ratio of plastic excipients and the particle size of starting materials can however be critical issues in this method. PMID:21687348

  11. Evaluation of roll compaction as a preparation method for hydroxypropyl cellulose-based matrix tablets.

    PubMed

    Jeon, Imjak; Gilli, Tiziana; Betz, Gabriele

    2011-04-01

    Roll compaction was applied for the preparation of hydroxypropyl cellulose (HPC)-based sustained-release matrix tablets. Matrix tablets made via roll compaction exhibited higher dosage uniformity and faster drug release than direct-compacted tablets. HPC viscosity grade, roll pressure, and milling speed affected tablet properties significantly. Roll compaction seems to be an adequate granulation method for the preparation of HPC-based matrix tablets due to the simplicity of the process, less handling difficulty from HPC tackiness as well as easier particle size targeting. Selecting the optimum ratio of plastic excipients and the particle size of starting materials can however be critical issues in this method.

  12. Cold Stress

    MedlinePlus

    ... be at risk of cold stress. Extreme cold weather is a dangerous situation that can bring on ... the country. In regions relatively unaccustomed to winter weather, near freezing temperatures are considered factors for cold ...

  13. Common Cold

    MedlinePlus

    ... nose, coughing - everyone knows the symptoms of the common cold. It is probably the most common illness. In ... avoid colds. There is no cure for the common cold. For relief, try Getting plenty of rest Drinking ...

  14. 12. TROJAN MILL, INTERIOR SHOWING PRIMARY MILL No. 1 (MONADNOCK ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    12. TROJAN MILL, INTERIOR SHOWING PRIMARY MILL No. 1 (MONADNOCK CHILEAN) FROM EAST, c. 1912. ELEVATOR No. 1 ADJACENT TO MILL. CREDIT WR. - Bald Mountain Gold Mill, Nevada Gulch at head of False Bottom Creek, Lead, Lawrence County, SD

  15. Biomass torrefaction mill

    DOEpatents

    Sprouse, Kenneth M.

    2016-05-17

    A biomass torrefaction system includes a mill which receives a raw biomass feedstock and operates at temperatures above 400 F (204 C) to generate a dusty flue gas which contains a milled biomass product.

  16. Understanding Rolle's Theorem

    ERIC Educational Resources Information Center

    Parameswaran, Revathy

    2009-01-01

    This paper reports on an experiment studying twelfth grade students' understanding of Rolle's Theorem. In particular, we study the influence of different concept images that students employ when solving reasoning tasks related to Rolle's Theorem. We argue that students' "container schema" and "motion schema" allow for rich concept images.…

  17. Mills at Maryland.

    ERIC Educational Resources Information Center

    Form, William

    1995-01-01

    Offers an insightful and perceptive portrait of the legendary sociologist C. Wright Mills by one of his former graduate students. Traces Mills's areas of interest from occupational characteristics to power groups leading to the publication of his seminal work, "The Power Elite." Discusses Mills's teaching styles and academic career. (MJP)

  18. Recent developments in modeling of hot rolling processes: Part I - Fundamentals

    NASA Astrophysics Data System (ADS)

    Hirt, Gerhard; Bambach, Markus; Seuren, Simon; Henke, Thomas; Lohmar, Johannes

    2013-05-01

    The numerical simulation of industrial rolling processes has gained substantial relevance over the past decades. A large variety of models have been put forward to simulate single and multiple rolling passes taking various interactions between the process, the microstructure evolution and the rolling mill into account. On the one hand, these include sophisticated approaches which couple models on all scales from the product's microstructure level up to the elastic behavior of the roll stand. On the other hand, simplified but fast models are used for on-line process control and automatic pass schedule optimization. This publication gives a short overview of the fundamental equations used in modeling of hot rolling of metals. Part II of this paper will present selected applications of hot rolling simulations.

  19. Improving the Surface Roughness of Pickled Steel Strip by Control of Rolling Temperature

    NASA Astrophysics Data System (ADS)

    Chang, Yao-Nan; Lin, Szu-Ning; Liou, Horng-Yih; Chang, Chu-Wei; Wu, Chia-Chan; Wang, Ying-Chun

    2013-01-01

    This investigation is to analyze the surface roughness problem of low carbon pickled steel strips from the view points of prior hot rolling conditions and the hot-rolled scales. The results showed that, compared with other parameters, the most important factor in hot rolling to affect the surface roughness was the rolling temperature. As the temperature was increased, the amount of the outer brittle α-Fe2O3 increased, leading to rough scale/substrate interface and rough surface after pickling. However, the effect of coiling temperature was almost negligible because no further rolling existed after that stage. Quantitative estimation showed that decrease in rolling temperature in this investigation reduced the surface roughness, Ra, from 1.06-1.78 μm to 0.88-1.10 μm after pickling in laboratory. Similar degree of improvement in roughness was also observed after pickling in mill.

  20. Research on strip hysteretic behavior and mill vertical vibration system nonlinear dynamics

    NASA Astrophysics Data System (ADS)

    Fan, Xiaobin; Zang, Yong; Jin, Ke

    2016-10-01

    Rolling mill vibration is a technical problem in the iron and steel industry for many years and has serious impact and harm on production. There were serious vibrations in the middle mills when rolling thin container strip for the compact strip production (CSP) strip hot rolling process. This paper studied the hysteretic characteristic of rolled strip and established the vertical vibration system single-degree-of-freedom dynamics model of the F3 mill rollers. The influence of parameters on the system characteristics was studied, such as the linear damping coefficient, linear stiffness coefficient, nonlinear displacement coefficient, nonlinear velocity coefficient and exciting force, and then, the vibration source and vibration-restraining measure were studied from the roll gap. The results show that with increasing linear stiffness, damping and hysteresis coefficient, it can reduce the possibility of chaotic system; the linear stiffness coefficient had the greatest influence, and hysteresis damping coefficient had minimal influence on chaotic threshold. In order to reduce rolling mill vibration amplitude, we should reduce the external excitation force firstly, and in order to improve the dynamic performance of the system, we should control the speed of nonlinear coefficient values. The contrast experiments were carried out at the production scene finally.

  1. Review on Cold-Formed Steel Connections

    PubMed Central

    Tan, Cher Siang; Mohammad, Shahrin; Md Tahir, Mahmood; Shek, Poi Ngian

    2014-01-01

    The concept of cold-formed light steel framing construction has been widespread after understanding its structural characteristics with massive research works over the years. Connection serves as one of the important elements for light steel framing in order to achieve its structural stability. Compared to hot-rolled steel sections, cold-formed steel connections perform dissimilarity due to the thin-walled behaviour. This paper aims to review current researches on cold-formed steel connections, particularly for screw connections, storage rack connections, welded connections, and bolted connections. The performance of these connections in the design of cold-formed steel structures is discussed. PMID:24688448

  2. Review on cold-formed steel connections.

    PubMed

    Lee, Yeong Huei; Tan, Cher Siang; Mohammad, Shahrin; Tahir, Mahmood Md; Shek, Poi Ngian

    2014-01-01

    The concept of cold-formed light steel framing construction has been widespread after understanding its structural characteristics with massive research works over the years. Connection serves as one of the important elements for light steel framing in order to achieve its structural stability. Compared to hot-rolled steel sections, cold-formed steel connections perform dissimilarity due to the thin-walled behaviour. This paper aims to review current researches on cold-formed steel connections, particularly for screw connections, storage rack connections, welded connections, and bolted connections. The performance of these connections in the design of cold-formed steel structures is discussed.

  3. Review on cold-formed steel connections.

    PubMed

    Lee, Yeong Huei; Tan, Cher Siang; Mohammad, Shahrin; Tahir, Mahmood Md; Shek, Poi Ngian

    2014-01-01

    The concept of cold-formed light steel framing construction has been widespread after understanding its structural characteristics with massive research works over the years. Connection serves as one of the important elements for light steel framing in order to achieve its structural stability. Compared to hot-rolled steel sections, cold-formed steel connections perform dissimilarity due to the thin-walled behaviour. This paper aims to review current researches on cold-formed steel connections, particularly for screw connections, storage rack connections, welded connections, and bolted connections. The performance of these connections in the design of cold-formed steel structures is discussed. PMID:24688448

  4. Coiling Temperature Control in Hot Strip Mill

    NASA Astrophysics Data System (ADS)

    Imanari, Hiroyuki; Fujiyama, Hiroaki

    Coiling temperature is one of the most significant factors in products of hot strip mill to determine material properties such as strength, toughness of steel, so it is very important to achieve accurate coiling temperature control (CTC). Usually there are a few pyrometers on the run out table in hot strip mill, therefore temperature model and its adapting system have large influences on the accuracy of CTC. Also unscheduled change of rolling speed has a bad effect to keep coiling temperature as its target. Newly developed CTC system is able to get very accurate coiling temperature against uncertain factors and disturbances by adopting easily identified temperature model, learning method and dynamic set up function. The features of the CTC system are discussed with actual data, and the effectiveness of the system is shown by actual control results.

  5. Common cold

    MedlinePlus

    ... been tried for colds, such as vitamin C, zinc supplements, and echinacea. Talk to your health care ... nih.gov/pubmed/22962927 . Singh M, Das RR. Zinc for the common cold. Cochrane Database of Systematic ...

  6. Common Cold

    MedlinePlus

    ... News & Events Volunteer NIAID > Health & Research Topics > Common Cold Skip Website Tools Website Tools Print this page ... Help people who are suffering from the common cold by volunteering for NIAID clinical studies on ClinicalTrials. ...

  7. Rolling element fatigue testing of gear materials

    NASA Technical Reports Server (NTRS)

    Nahm, A. H.

    1978-01-01

    Rolling element fatigue lives of nine alloys were evaluated in Rolling Contact (RC) rigs. Test conditions included a Hertzian stress at 4,826 MPa (700 ksi), a rolling speed of 6.23 m/sec (245 in/sec.). Tests were run with a Type I oil (MIL-L-7808G) at room temperature. B-10 lives (10% failure rate) of alloys were compared versus reference alloys, VIM-VAR AISI M-50 and VAR AISI 9310. Six case carburizing alloys (AISI 9310, CBS600, CBS1000M, EX00014, Vasco X-2 and EX00053) and three through-hardening alloys (AISI M-50, VascoMax 350 and Vasco Matrix 2 evaluated, showed RCF performance inferior or equivalent to that of AISI 9310 and AISI M-50. It was also found that the effects of vacuum melting processes, different tempering temperatures, freezing cycle during heat treating, shot peening, gold plating and chrome plating employed in the present investigation did not significantly affect RCF life.

  8. 70. PRIMARY MILL AND CLASSIFIER No. 2 FROM NORTHWEST. MILL ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    70. PRIMARY MILL AND CLASSIFIER No. 2 FROM NORTHWEST. MILL DISCHARGED INTO LAUNDER WHICH PIERCED THE SIDE OF THE CLASSIFIER PAN. WOOD LAUNDER WITHIN CLASSIFIER VISIBLE (FILLED WITH DEBRIS). HORIZONTAL WOOD PLANKING BEHIND MILL IS FEED BOX. MILL SOLUTION PIPING RUNS ALONG BASE OF WEST SIDE OF CLASSIFIER. - Bald Mountain Gold Mill, Nevada Gulch at head of False Bottom Creek, Lead, Lawrence County, SD

  9. Corrosion analysis of accumulative roll bonded aluminum 6016

    NASA Astrophysics Data System (ADS)

    Searcy, Jacquelyn Alisha

    Accumulative Roll Bonding is a Severe Plastic Deformation Process that is used to strengthen a material and promote grain refinement. Accumulative Roll Bonded Aluminum 6016 samples were investigated to determine their corrosion properties. The tests performed consisted of standard techniques including Cyclic Polarization Potentials, Exfoliation Corrosion (EXCO), Electrochemical Impedance Spectroscopy (EIS), Light Microscopy, and Electron Microprobe Analysis. From these tests, it was determined that for Al 6016, the Ultra Fine Grained samples obtained by Accumulative Roll Bonding are in general more susceptible to corrosion than the coarse grained sample. The higher corrosion rate was caused by the additional cold work, which increased the number of grain boundaries and rolled-in debris. The advantage however was that the corrosion was parallel to the surface and rather than deep into the sample as with the as-received 6016.

  10. Flow Stress Evaluation in Hot Rolling of Steel

    NASA Astrophysics Data System (ADS)

    Aghasafari, P.; Salimi, M.; Daraei, A.

    2014-08-01

    In this paper, an inverse analysis technique is used to obtain the flow curve of materials in a hot rolling finishing mill. This technique is based on minimization of the differences between the experimental and computed values. The flow curves and the friction coefficients at roll/work-piece interface are derived from two different models. Model I is based on simple slab method of analysis. Model II is based on a modified slab method in which the effect of shear stress in calculating the rolling force and torque is taken into account. It is shown that the developed inverse analysis technique is reliable and can simultaneously determine a more accurate flow stress for the material as well as a better estimation for the interface friction factors.

  11. Advanced Modeling and Materials in Kraft Pulp Mills

    SciTech Connect

    Keiser, J.R.; Gorog, J.P.

    2002-05-15

    This CRADA provided technical support to the Weyerhaeuser Company on a number of issues related to the performance and/or selection of materials at a number of locations in a pulp and paper mill. The studies related primarily to components for black liquor recovery boilers, but some effort was directed toward black liquor gasifiers and rolls for paper machines. The purpose of this CRADA was to assist Weyerhaeuser in the evaluation of materials exposed in various paper mill environments and to provide direction in the selection of alternate materials, when appropriate.

  12. Spray Rolling Aluminum Strip

    SciTech Connect

    Lavernia, E.J.; Delplanque, J-P; McHugh, K.M.

    2006-05-10

    Spray forming is a competitive low-cost alternative to ingot metallurgy for manufacturing ferrous and non-ferrous alloy shapes. It produces materials with a reduced number of processing steps, while maintaining materials properties, with the possibility of near-net-shape manufacturing. However, there are several hurdles to large-scale commercial adoption of spray forming: 1) ensuring strip is consistently flat, 2) eliminating porosity, particularly at the deposit/substrate interface, and 3) improving material yield. Through this program, a new strip/sheet casting process, termed spray rolling, has been developed, which is an innovative manufacturing technique to produce aluminum net-shape products. Spray rolling combines the benefits of twin-roll casting and conventional spray forming, showing a promising potential to overcome the above hurdles associated with spray forming. Spray rolling requires less energy and generates less scrap than conventional processes and, consequently, enables the development of materials with lower environmental impacts in both processing and final products. Spray Rolling was developed as a collaborative project between the University of California-Davis, the Colorado School of Mines, the Idaho National Engineering and Environmental Laboratory, and an industry team. The following objectives of this project were achieved: (1) Demonstration of the feasibility of the spray rolling process at the bench-scale level and evaluation of the materials properties of spray rolled aluminum strip alloys; and (2) Demonstration of 2X scalability of the process and documentation of technical hurdles to further scale up and initiate technology transfer to industry for eventual commercialization of the process.

  13. Nonlinear mill control.

    PubMed

    Martin, G; McGarel, S

    2001-01-01

    A mill is a mechanical device that grinds mined or processed material into small particles. The process is known to display significant deadtime, and, more notably, severe nonlinear behavior. Over the past 25 years attempts at continuous mill control have met varying degrees of failure, mainly due to model mismatch caused by changes in the mill process gains. This paper describes an on-line control application on a closed-circuit cement mill that uses nonlinear model predictive control technology. The nonlinear gains for the control model are calculated on-line from a neural network model of the process.

  14. FE analysis of dynamic characteristics for mill's liners

    NASA Astrophysics Data System (ADS)

    Feng, Xianzhang; Cui, Yanmei; Jiang, Zhiqiang; Hou, Tao

    2009-07-01

    Slab side pressing is an online regulation width technology for continuous casting slab, the liner at the bottom of the framework under the larger impact force, it often can occurrence accident of liner Board broken during working of sizing press rolling mill. In order to analyze force distribution and its peak in the liner of rolling mill during side pressing, liner dynamics model is established using nonlinear function of finite element software, and the contact mode is established for liner and wheel by Hertz law theory. It yields the relations between maximal stress and tap hole in the liner, the design scheme is extracted for improving condition of linerboard's stress, and the calculated results were much inosculated with the measured values. The studied results indicated that the liner's life gets improve obviously in field.

  15. A novel use of friability testing for characterising ribbon milling behaviour.

    PubMed

    Schiano, Serena; Wu, Chuan-Yu; Mirtic, Andreja; Reynolds, Gavin

    2016-07-01

    Dry granulation using roll compaction (DGRC) has been increasingly adopted in the pharmaceutical industry due to its unique advantage of not requiring liquid binder and a subsequent drying process. However the DGRC process presents also some challenges, in particular, a high fine fraction generated during the milling stage significantly limits its application. Although the fines produced can be recycled in practice, it may lead to poor content uniformity of the final product. At present there is a lack of mechanistic understanding of milling of roll compacted ribbons. For instance, it is not clear how fines are generated, what are the dominant mechanisms and controlling attributes and whether any measurement technique can be used to characterise ribbon milling behaviour. Therefore, the aim of this paper was to assess whether ribbon milling behaviour can be assessed using some characterisation methods. For this purpose, friability was evaluated for ribbons made of microcrystalline cellulose (MCC) powders using a friability tester that was originally developed for characterising the tendency of pharmaceutical tablets to generate small pieces while being abraded. Granules were also produced by milling of the ribbons and their size distributions were measured. The correlation between the fine fraction of the granules with ribbon friability was then explored. It was found that there was a strong correlation between ribbon friability and the fine fraction of granules generated during milling. This implies that friability tests can be performed to characterise ribbon milling behaviour, and ribbon friability provides a good indication of the fraction of fines generated during ribbon milling. PMID:27045469

  16. STANDBY TOP AND BOTTOM ROTARY MILLING CUTTERS FOR TORIN LINE. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    STANDBY TOP AND BOTTOM ROTARY MILLING CUTTERS FOR TORIN LINE. SOME PRODUCT FROM THE #43 HOT ROLL IS PROCESSED ON THE TORIN LINE TO REMOVE OXIDIZED SURFACE MATERIAL. IN PRACTICE 15-20/1000 IS CUT FROM THE UPPER AND LOWER SURFACES OF THE STRIP AND RECYCLED TO THE CASTING SHOP. TORIN LINE ADDED AS PART OF 1981 EXPANSION PROGRAM. - American Brass Foundry, 70 Sayre Street, Buffalo, Erie County, NY

  17. Extended slow-roll conditions and rapid-roll conditions

    SciTech Connect

    Chiba, Takeshi; Yamaguchi, Masahide E-mail: gucci@phys.aoyama.ac.jp

    2008-10-15

    We derive slow-roll conditions for a scalar field which is non-minimally coupled with gravity in a consistent manner and express spectral indices of scalar/tensor perturbations in terms of the slow-roll parameters. The conformal invariance of the curvature perturbation is proved without linear approximations. Rapid-roll conditions are also derived, and the relation with the slow-roll conditions is discussed.

  18. Compound taper milling machine

    NASA Technical Reports Server (NTRS)

    Campbell, N. R.

    1969-01-01

    Simple, inexpensive milling machine tapers panels from a common apex to a uniform height at panel edge regardless of the panel perimeter configuration. The machine consists of an adjustable angled beam upon which the milling tool moves back and forth above a rotatable table upon which the workpiece is held.

  19. Bay Mills' Bold Approach

    ERIC Educational Resources Information Center

    Freedman, Eric

    2011-01-01

    It's a long, long way from Bay Mills Community College, near the shores of frigid Lake Superior, to Detroit. But distance, time and demographics aside, the school and the city are united by Bay Mills' status as the nation's only tribally controlled college that authorizes quasi-public schools, known officially as public school academies. And it's…

  20. METHOD OF ROLLING URANIUM

    DOEpatents

    Smith, C.S.

    1959-08-01

    A method is described for rolling uranium metal at relatively low temperatures and under non-oxidizing conditions. The method involves the steps of heating the uranium to 200 deg C in an oil bath, withdrawing the uranium and permitting the oil to drain so that only a thin protective coating remains and rolling the oil coated uranium at a temperature of 200 deg C to give about a 15% reduction in thickness at each pass. The operation may be repeated to accomplish about a 90% reduction without edge cracking, checking or any appreciable increase in brittleness.

  1. Microstructure Evolution During Spray Rolling and Heat Treatment of 2124 Al

    SciTech Connect

    K.M. McHugh; Y. Lin; Y. Zhou; S.B. Johnson; J.P. Delplanque; E.J. Lavernia

    2006-09-01

    Spray rolling is a strip casting technology that combines elements of spray forming and twin-roll casting. It consists of atomizing molten metal with a high velocity inert gas, quenching the resultant droplets in flight, and directing the spray between mill rolls. In-flight convection heat transfer from atomized droplets and conduction heat transfer at the rolls rapidly move an alloy’s latent heat. Hot deformation of the semi-solid material in the rolls results in fully consolidated, rapidly-solidified product. While similar in many ways to twin-roll casting, spray rolling is able to process a broader range of alloys and operates at a higher production rate. A laboratory-scale strip caster has been constructed at INL and used to evaluate the interplay of processing parameters and strip quality while producing strips up to 200 mm wide and 1.6 – 6.4 mm thick. Plans are underway to scale to 600 mm width and demonstrate steady-state operation. As-spray-rolled strip is characterized by a flat, uniformly thick profile with minimal porosity or segregation. This paper examines how processing parameters influence the microstructure transformations that take place during spray rolling and post-deposition heat treatment of 2124 Al.

  2. The effect of the cube texture component on the earing behavior of rolled f. c. c. metals

    SciTech Connect

    Rollett, A.D.; Canova, G.R.; Kocks, U.F.

    1986-01-01

    An application of texture simulation to the formability of rolled f.c.c. sheet is described. Control of the earing behavior of such sheet is crucial to the efficient utilization of material. Cold-rolled f.c.c. metals characteristically give ears at 45/sup 0/ to the rolling direction but it is known that if a large cube component is present before the material is rolled, the severity of the earing is reduced. The cube component, (010)(001), by itself is known to give ears at 90/sup 0/ to the rolling direction and could thus balance a 45/sup 0/ earing tendency. The cube component is unstable to rolling deformation, however, and is generally not observed in heavily cold-rolled f.c.c. metals. Therefore, the challenge is to explain how a large cube component, present prior to rolling, can affect the earing behavior at large rolling reductions. Texture simulation shows that orientations near cube tend to rotate primarily about the rolling direction towards the Goss orientation, (110)(001). It has been established both experimentally and theoretically that all orientations between the cube and the Goss positions give 90/sup 0/ ears. Therefore, the effect of a prior cube component is due to the special behavior of orientations near cube under rolling deformation.

  3. 13. TROJAN MILL, INTERIOR SHOWING PRIMARY MILL No. 1 (ALLIS ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    13. TROJAN MILL, INTERIOR SHOWING PRIMARY MILL No. 1 (ALLIS CHALMERS BALL MILL) FROM EAST, c. 1919. ELECTRIC MOTOR AND DRIVE SHAFT CLEARLY VISIBLE. CREDIT WR. - Bald Mountain Gold Mill, Nevada Gulch at head of False Bottom Creek, Lead, Lawrence County, SD

  4. Cold injuries.

    PubMed

    Kruse, R J

    1995-01-01

    There are two categories of cold injury. The first is hypothermia, which is a systemic injury to cold, and the second is frostbite, which is a local injury. Throughout history, entire armies, from George Washington to the Germans on the Russian Front in World War II, have fallen prey to prolonged cold exposure. Cold injury is common and can occur in all seasons if ambient temperature is lower than the core body temperature. In the 1985 Boston Marathon, even though it was 76 degrees and sunny, there were 75 runners treated for hypothermia. In general, humans adapt poorly to cold exposure. Children are at particular risk because of their relatively greater surface area/body mass ratio, causing them to cool even more rapidly than adults. Because of this, the human's best defense against cold injury is to limit his/her exposure to cold and to dress appropriately. If cold injury has occurred and is mild, often simple passive rewarming such as dry blankets and a warm room are sufficient treatment.

  5. Study on the cold working process for FM steel cladding tubes

    NASA Astrophysics Data System (ADS)

    Kim, Tae Kyu; Kim, Sung Ho

    2011-04-01

    A cold working process for FM steel cladding tubes of the sodium-cooled fast reactor was studied. Hot-rolled 9Cr-2W steel plates were heat-treated to dissolve the M 23C 6 and V-rich MX precipitates into the matrix, followed by several cold rollings and intermediate/final heat treatments with the purpose of nucleating the dissolved precipitates on the dislocations formed through the cold rolling. As a result, it was possible to obtain the FM steels with very fine and uniform precipitates which were more promising for superior tensile properties.

  6. 13. VIEW OF THE MILL LOOKING SOUTHWEST SHOWING THE MILL, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    13. VIEW OF THE MILL LOOKING SOUTHWEST SHOWING THE MILL, TRESTLES, A WAREHOUSE AT THE RIGHT SIDE TO THE PHOTOGRAPH. NOTE THE PIPE IN THE LOWER CENTER FOREGROUND. THIS IS A RUIN OF THE TAILING LINE THAT RAN FROM THE MILL TO THE CYANIDE PLANT ABOUT 1800 FEET NORTH OF THE MILL. DETERIORATED PIECES OF THE WOOD TRESTLE THAT CARRIED THE PIPE ARE SCATTERED AROUND THE PIPE. - Standard Gold Mill, East of Bodie Creek, Northeast of Bodie, Bodie, Mono County, CA

  7. Genetic Evolutionary Approach for Cutting Forces Prediction in Hard Milling

    NASA Astrophysics Data System (ADS)

    Taylan, Fatih; Kayacan, Cengiz

    2011-11-01

    Hard milling is a very common used machining procedure in the last years. Therefore the prediction of cutting forces is important. The paper deals with this prediction using genetic evolutionary programming (GEP) approach to set mathematical expression for out cutting forces. In this study, face milling was performed using DIN1.2842 (90MnCrV8) cold work tool steel, with a hardness of 61 HRC. Experimental parameters were selected using stability measurements and simulations. In the hard milling experiments, cutting force data in a total of three axes were collected. Feed direction (Fx) and tangential direction (Fy) cutting forces generated using genetic evolutionary programming were modelled. Cutting speed and feed rate values were treated as inputs in the models, and average cutting force values as output. Mathematical expressions were created to predict average Fxand Fy forces that can be generated in hard material milling.

  8. GRCop-84 Rolling Parameter Study

    NASA Technical Reports Server (NTRS)

    Loewenthal, William S.; Ellis, David L.

    2008-01-01

    This report is a section of the final report on the GRCop-84 task of the Constellation Program and incorporates the results obtained between October 2000 and September 2005, when the program ended. NASA Glenn Research Center (GRC) has developed a new copper alloy, GRCop-84 (Cu-8 at.% Cr-4 at.% Nb), for rocket engine main combustion chamber components that will improve rocket engine life and performance. This work examines the sensitivity of GRCop-84 mechanical properties to rolling parameters as a means to better define rolling parameters for commercial warm rolling. Experiment variables studied were total reduction, rolling temperature, rolling speed, and post rolling annealing heat treatment. The responses were tensile properties measured at 23 and 500 C, hardness, and creep at three stress-temperature combinations. Understanding these relationships will better define boundaries for a robust commercial warm rolling process. The four processing parameters were varied within limits consistent with typical commercial production processes. Testing revealed that the rolling-related variables selected have a minimal influence on tensile, hardness, and creep properties over the range of values tested. Annealing had the expected result of lowering room temperature hardness and strength while increasing room temperature elongations with 600 C (1112 F) having the most effect. These results indicate that the process conditions to warm roll plate and sheet for these variables can range over wide levels without negatively impacting mechanical properties. Incorporating broader process ranges in future rolling campaigns should lower commercial rolling costs through increased productivity.

  9. Ion Milling of Sapphire

    NASA Technical Reports Server (NTRS)

    Gregory, Don A.; Herren, Kenneth A.

    2004-01-01

    The ion milling of sapphire is a complicated operation due to several characteristics of the material itself. It is a relatively hard transparent nonconductive crystalline material that does not transfer heat nearly as well as metals that have been successfully ion milled in the past. This investigation involved designing an experimental arrangement, using existing ion milling equipment, as the precursor to figuring the surface of sapphire and other insulating optical materials. The experimental arrangement employs a laser probe beam to constantly monitor the stresses being induced in the material, as it is being ion milled. The goal is to determine if the technique proposed would indeed indicate the stress being induced in the material so that these stresses can be managed to prevent failure of the optic.

  10. Pitt Mill Demonstration

    SciTech Connect

    Oder, R.R.; Borzone, L.A.

    1990-05-01

    Results of a technical and economic evaluation of application of the Pitt Mill to fine coal grinding are presented. The Pitt Mill is a vertically oriented, batch operated, intermediate energy density (0. 025 kW/lb media), stirred ball mill. The mill grinds coal from coarse sizes (typically 3/16 inch or 4 mesh topsize) to the 10 micron to 20 micron mean particle diameter size range in a single step using a shallow grinding bed containing inexpensive, readily available, course grinding media. Size reduction is efficient because of rapid product circulation through the grinding bed caused by action of a novel circulation screw mounted on the agitator shaft. When a dispersant is employed, the grinding can be carried out to 50% to 60% solids concentration. Use of coarse grinding media offers the possibility of enhanced mineral liberation because size reduction is achieved more by impact shattering than by attrition. The batch method offers the possibility of very close control over product particle size distribution without overproduction of fines. A two- phase program was carried out. In the first phase, Grinding Studies, tests were run to determine a suitable configuration of the Pitt Mill. Machine design parameters which were studied included screw configuration, media type, agitator RPM, time, media size, and slurry chamber aspect ratio. During the last part of this phase of the program, tests were carried out to compare the results of grinding Pocahontas seam, Pittsburgh {number sign}8, and East Kentucky Mingo County coals by the Pitt Mill and by a two-stage grinding process employing a Netzsch John mill to feed a high energy density (0.05 kW/Lb media) disc mill. 22 refs., 25 tabs.

  11. Walk and roll robot

    NASA Technical Reports Server (NTRS)

    Wilson, Andrew (Inventor); Punnoose, Andrew (Inventor); Strausser, Katherine (Inventor); Parikh, Neil (Inventor)

    2011-01-01

    A mobile robotic unit features a main body, a plurality of legs for supporting the main body on and moving the main body in forward and reverse directions about a base surface, and a drive assembly. According to an exemplary embodiment each leg includes a respective pivotal hip joint, a pivotal knee joint, and a wheeled foot adapted to roll along the base surface. Also according to an exemplary embodiments the drive assembly includes a motor operatively associated with the hip and knee joints and the wheeled foot for independently driving pivotal movement of the hip joint and the knee joint and rolling motion of the wheeled foot. The hip joint may include a ball-and-socket-type joint interconnecting top portion of the leg to the main body, such that the hip joint is adapted to pivot said leg in a direction transverse to a forward-and-reverse direction.

  12. 16. 3RD FLOOR, J.M. LEHMANN CO. FIVEROLL TOILET SOAP MILL ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    16. 3RD FLOOR, J.M. LEHMANN CO. FIVE-ROLL TOILET SOAP MILL INSTALLED 1950, TO WEST; BUCKET CONVEYOR AT RIGHT MOVED WASTE FROM 2ND FLOOR SOAP PRESSES TO 5TH FLOOR RE-MANUFACTURE - Colgate & Company Jersey City Plant, Building No. B-14, 54-58 Grand Street, Jersey City, Hudson County, NJ

  13. Cold intolerance

    MedlinePlus

    Some causes of cold intolerance are: Anemia Anorexia nervosa Blood vessel problems, such as Raynaud phenomenon Chronic severe illness General poor health Underactive thyroid ( hypothyroidism ) Problem with the hypothalamus (a part ...

  14. Phase evolution in carbide dispersion strengthened nanostructured copper composite by high energy ball milling

    NASA Astrophysics Data System (ADS)

    Hussain, Zuhailawati; Nur Hawadah, M. S.

    2012-09-01

    In this study, high-energy ball milling was applied to synthesis in situ nanostructured copper based composite reinforced with metal carbides. Cu, M (M=W or Ti) and graphite powder mixture were mechanically alloyed for various milling time in a planetary ball mill with composition of Cu-20vol%WC and Cu-20vol%TiC. Then the as-milled powder were compacted at 200 to 400 MPa and sintered in a vacuum furnace at 900°C. The results of X-ray diffraction, scanning electron microscopy and energy dispersive spectroscopy analysis showed that formation of tungsten carbides (W2C and WC phases) was observed after sintering of Cu-W-C mixture while TiC precipitated in as-milled powder of Cu-Ti-C composite after 5 h and become amorphous with longer milling. Mechanism of MA explained the cold welding and fracturing event during milling. Cu-W-C system shows fracturing event is more dominant at early stage of milling and W particle still existed after milling up to 60 h. While in Cu-Ti-C system, cold welding is more dominant and all Ti particles dissolved into Cu matrix.

  15. Continuous roll-to-roll amorphous silicon photovoltaic manufacturing technology

    NASA Astrophysics Data System (ADS)

    Izu, M.; Ovshinsky, S. R.; Deng, X.; Krisko, A.; Ovshinsky, H. C.; Narasimhan, K. L.; Young, R.

    1994-06-01

    Energy Conversion Devices, Inc. (ECD) has designed and constructed a 2 Megawatt (mW) manufacturing line that produces triple-junction spectrum-splitting a-Si alloy solar cells in a continuous roll-to-roll process. This manufacturing line has reliably and consistently produced high efficiency solar cells. We have demonstrated the production of 4ft 2 triple-junction two band-gap a-Si alloy PV production modules with 8% stable aperture area efficiency. The production line has successfully incorporated: 1) a band-gap profiled a-Si-Ge narrow band-gap solar cell deposited in a continuous roll-to-roll process using a proprietary gas distribution manifold and cathode configuration; and 2) a textured Ag/ZnO back-reflector deposited in a continuous roll-to-roll sputtering machine with production subcell yields greater than 99%.

  16. Cold injuries.

    PubMed

    Long, William B; Edlich, Richard F; Winters, Kathryne L; Britt, L D

    2005-01-01

    Exposure to cold can produce a variety of injuries that occur as a result of man's inability to adapt to cold. These injuries can be divided into localized injury to a body part, systemic hypothermia, or a combination of both. Body temperature may fall as a result of heat loss by radiation, evaporation, conduction, and convection. Hypothermia or systemic cold injury occurs when the core body temperature has decreased to 35 degrees C (95 degrees F) or less. The causes of hypothermia are either primary or secondary. Primary, or accidental, hypothermia occurs in healthy individuals inadequately clothed and exposed to severe cooling. In secondary hypothermia, another illness predisposes the individual to accidental hypothermia. Hypothermia affects multiple organs with symptoms of hypothermia that vary according to the severity of cold injury. The diagnosis of hypothermia is easy if the patient is a mountaineer who is stranded in cold weather. However, it may be more difficult in an elderly patient who has been exposed to a cold environment. In either case, the rectal temperature should be checked with a low-reading thermometer. The general principals of prehospital management are to (1) prevent further heat loss, (2) rewarm the body core temperature in advance of the shell, and (3) avoid precipitating ventricular fibrillation. There are two general techniques of rewarming--passive and active. The mechanisms of peripheral cold injury can be divided into phenomena that affect cells and extracellular fluids (direct effects) and those that disrupt the function of the organized tissue and the integrity of the circulation (indirect effects). Generally, no serious damage is seen until tissue freezing occurs. The mildest form of peripheral cold injury is frostnip. Chilblains represent a more severe form of cold injury than frostnip and occur after exposure to nonfreezing temperatures and damp conditions. Immersion (trench) foot, a disease of the sympathetic nerves and blood

  17. Cold injuries.

    PubMed

    Long, William B; Edlich, Richard F; Winters, Kathryne L; Britt, L D

    2005-01-01

    Exposure to cold can produce a variety of injuries that occur as a result of man's inability to adapt to cold. These injuries can be divided into localized injury to a body part, systemic hypothermia, or a combination of both. Body temperature may fall as a result of heat loss by radiation, evaporation, conduction, and convection. Hypothermia or systemic cold injury occurs when the core body temperature has decreased to 35 degrees C (95 degrees F) or less. The causes of hypothermia are either primary or secondary. Primary, or accidental, hypothermia occurs in healthy individuals inadequately clothed and exposed to severe cooling. In secondary hypothermia, another illness predisposes the individual to accidental hypothermia. Hypothermia affects multiple organs with symptoms of hypothermia that vary according to the severity of cold injury. The diagnosis of hypothermia is easy if the patient is a mountaineer who is stranded in cold weather. However, it may be more difficult in an elderly patient who has been exposed to a cold environment. In either case, the rectal temperature should be checked with a low-reading thermometer. The general principals of prehospital management are to (1) prevent further heat loss, (2) rewarm the body core temperature in advance of the shell, and (3) avoid precipitating ventricular fibrillation. There are two general techniques of rewarming--passive and active. The mechanisms of peripheral cold injury can be divided into phenomena that affect cells and extracellular fluids (direct effects) and those that disrupt the function of the organized tissue and the integrity of the circulation (indirect effects). Generally, no serious damage is seen until tissue freezing occurs. The mildest form of peripheral cold injury is frostnip. Chilblains represent a more severe form of cold injury than frostnip and occur after exposure to nonfreezing temperatures and damp conditions. Immersion (trench) foot, a disease of the sympathetic nerves and blood

  18. Rotordynamic Influence on Rolling ELement Bearing Selection and Operation

    NASA Technical Reports Server (NTRS)

    Queitzsch, Gilbert K., Jr.; Fleming, David P.

    2001-01-01

    Three case studies are presented that illustrate the importance of dynamic considerations in the design of machinery supported by rolling element bearings. The first case concerns a milling spindle that experienced internal rubs and high bearing loads, and required retrofit of an additional . damped bearing. The second case deals with a small high-speed generator that suffered high vibration due to flexible mounting. The third case is a propulsion fan simulator rig whose bearings failed catastrophically due to improper bearing installation (which resulted in inadequate dynamic bearing stiffness) and lack of health monitoring instrumentation.

  19. Method of manufacturing metallic products such as sheet by cold working and flash annealing

    DOEpatents

    Hajaligol, Mohammad R.; Sikka, Vinod K.

    2000-01-01

    A metallic alloy composition is manufactured into products such as press formed or stamped products or rolled products such as sheet, strip, rod, wire or band by one or more cold working steps with intermediate or final flash annealing. The method can include cold rolling an iron, nickel or titanium aluminide alloy and annealing the cold worked product in a furnace by infrared heating. The flash annealing is preferably carried out by rapidly heating the cold worked product to an elevated temperature for less than one minute. The flash annealing is effective to reduce surface hardness of the cold worked product sufficiently to allow further cold working. The product to be cold worked can be prepared by casting the alloy or by a powder metallurgical technique such as tape casting a mixture of metal powder and a binder, roll compacting a mixture of the powder and a binder or plasma spraying the powder onto a substrate. In the case of tape casting or roll compaction, the initial powder product can be heated to a temperature sufficient to remove volatile components. The method can be used to form a cold rolled sheet which is formed into an electrical resistance heating element capable of heating to 900.degree. C. in less than 1 second when a voltage up to 10 volts and up to 6 amps is passed through the heating element.

  20. Method of manufacturing metallic products such as sheet by cold working and flash anealing

    DOEpatents

    Hajaligol, Mohammad R.; Sikka, Vinod K.

    2001-01-01

    A metallic alloy composition is manufactured into products such as press formed or stamped products or rolled products such as sheet, strip, rod, wire or band by one or more cold working steps with intermediate or final flash annealing. The method can include cold rolling an iron, nickel or titanium aluminide alloy and annealing the cold worked product in a furnace by infrared heating. The flash annealing is preferably carried out by rapidly heating the cold worked product to an elevated temperature for less than one minute. The flash annealing is effective to reduce surface hardness of the cold worked product sufficiently to allow further cold working. The product to be cold worked can be prepared by casting the alloy or by a powder metallurgical technique such as tape casting a mixture of metal powder and a binder, roll compacting a mixture of the powder and a binder or plasma spraying the powder onto a substrate. In the case of tape casting or roll compaction, the initial powder product can be heated to a temperature sufficient to remove volatile components. The method can be used to form a cold rolled sheet which is formed into an electrical resistance heating element capable of heating to 900.degree. C. in less than 1 second when a voltage up to 10 volts and up to 6 amps is passed through the heating element.

  1. 168. VIEW OF MILLING FLOOR FROM SOUTHEAST. SECONDARY MILL AND ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    168. VIEW OF MILLING FLOOR FROM SOUTHEAST. SECONDARY MILL AND CLASSIFIER AT MIDDLE LEFT. PRIMARY MILL SURGE TANK AND LAUNDERS AT MIDDLE BOTTOM. STAIR TO TROJAN CLASSIFIER LEVEL BEHIND CRANE BENT, UPPER RIGHT. PAIRED PIPES FROM PRIMARY PULP PUMPS TO PRIMARY THICKENERS RISE VERTICALLY AT MIDDLE RIGHT AND RUN HORIZONTALLY ACROSS TOP OF VIEW - Bald Mountain Gold Mill, Nevada Gulch at head of False Bottom Creek, Lead, Lawrence County, SD

  2. 68. VIEW OF MILLING FLOOR FROM SOUTHEAST. SECONDARY MILL AND ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    68. VIEW OF MILLING FLOOR FROM SOUTHEAST. SECONDARY MILL AND CLASSIFIER AT MIDDLE LEFT. PRIMARY MILL SURGE TANK AND LAUNDERS AT MIDDLE BOTTOM. STAIR TO TROJAN CLASSIFIER LEVEL BEHIND CRANE BENT, UPPER RIGHT. PAIRED PIPES FROM PRIMARY PULP PUMPS TO PRIMARY THICKENERS RISE VERTICALLY AT MIDDLE RIGHT AND RUN HORIZONTALLY ACROSS TOP OF VIEW. - Bald Mountain Gold Mill, Nevada Gulch at head of False Bottom Creek, Lead, Lawrence County, SD

  3. Rolling cuff flexible bellows

    DOEpatents

    Lambert, Donald R.

    1985-01-01

    A flexible connector apparatus used to join two stiff non-deformable members, such as piping. The apparatus is provided with one or more flexible sections or assemblies each utilizing a bellows of a rolling cuff type connected between two ridge members, with the bellows being supported by a back-up ring, such that only the curved end sections of the bellows are unsupported. Thus, the bellows can be considered as being of a tube-shaped configuration and thus have high pressure resistance. The components of the flexible apparatus are sealed or welded one to another such that it is fluid tight.

  4. 40 CFR 420.101 - Specialized definitions.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... Specialized definitions. (a) The term recirculation means those cold rolling operations which include recirculation of rolling solutions at all mill stands. (b) The term combination means those cold rolling operations which include recirculation of rolling solutions at one or more mill stands, and once-through...

  5. 7 CFR 868.306 - Milling requirements.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... FOR CERTAIN AGRICULTURAL COMMODITIES United States Standards for Milled Rice Principles Governing Application of Standards § 868.306 Milling requirements. The degree of milling for milled rice; i.e., “hard... interpretive line samples for such rice....

  6. 7 CFR 868.306 - Milling requirements.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... FOR CERTAIN AGRICULTURAL COMMODITIES United States Standards for Milled Rice Principles Governing Application of Standards § 868.306 Milling requirements. The degree of milling for milled rice; i.e., “hard... interpretive line samples for such rice....

  7. 7 CFR 868.306 - Milling requirements.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... FOR CERTAIN AGRICULTURAL COMMODITIES United States Standards for Milled Rice Principles Governing Application of Standards § 868.306 Milling requirements. The degree of milling for milled rice; i.e., “hard... interpretive line samples for such rice....

  8. 7 CFR 868.306 - Milling requirements.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... FOR CERTAIN AGRICULTURAL COMMODITIES United States Standards for Milled Rice Principles Governing Application of Standards § 868.306 Milling requirements. The degree of milling for milled rice; i.e., “hard... interpretive line samples for such rice....

  9. 7 CFR 868.306 - Milling requirements.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... FOR CERTAIN AGRICULTURAL COMMODITIES United States Standards for Milled Rice Principles Governing Application of Standards § 868.306 Milling requirements. The degree of milling for milled rice; i.e., “hard... interpretive line samples for such rice....

  10. COLD TRAP

    DOEpatents

    Milleron, N.

    1963-03-12

    An improved linear-flow cold trap is designed for highvacuum applications such as mitigating back migration of diffusion pump oil moiecules. A central pot of liquid nitrogen is nested within and supported by a surrounding, vertical, helical coil of metai sheet, all enveloped by a larger, upright, cylindrical, vacuum vessel. The vertical interstices between successive turns of the coil afford lineal, axial, high-vacuum passages between open mouths at top and bottom of said vessel, while the coil, being cold by virtue of thermal contact of its innermost turn with the nitrogen pot, affords expansive proximate condensation surfaces. (AEC)

  11. 2. NORTH AND EAST ELEVATIONS, ALEXANDER'S MILL (WILSON'S MILL). THE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    2. NORTH AND EAST ELEVATIONS, ALEXANDER'S MILL (WILSON'S MILL). THE 2-1/1-STORY MAIN BLOCK, ERECTED IN 1855, HAS OVERTONES OF THE GREEK REVIVAL STYLE. Photographer: louise Taft Cawood, July 1986 - Alexander's Grist Mill, Lock 37 on Ohio & Erie Canal, South of Cleveland, Valley View, Cuyahoga County, OH

  12. 2. AERIAL VIEW SHOWING WASTE WEIR AT MILL RIVER. MILL ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    2. AERIAL VIEW SHOWING WASTE WEIR AT MILL RIVER. MILL RIVER CULVERT (HAER NY-112) IS VISIBLE IN UPPER RIGHT HAND CORNER. - Old Croton Aqueduct, Mill River Waste Weir, U.S. Route 9 at Sleepy Hollow Cemetery, Tarrytown, Westchester County, NY

  13. Microstructural and macroscopic properties of cold sprayed copper coatings

    NASA Astrophysics Data System (ADS)

    Borchers, C.; Gärtner, F.; Stoltenhoff, T.; Assadi, H.; Kreye, H.

    2003-06-01

    Cold spraying is a coating technique in which the formation of dense, tightly bonded coatings occurs only due to the kinetic energy of high velocity particles of the spray powder. These particles are still in the solid state as they impinge on the substrate. This study correlates optimized deposition parameters with the corresponding microstructure as well as mechanical and conductive behavior of cold sprayed copper coatings in order to explain possible bonding mechanisms. In addition, the performance of cold sprayed copper coatings is compared to that of cold rolled copper and to coatings prepared by thermal spray methods.

  14. Project COLD.

    ERIC Educational Resources Information Center

    Kazanjian, Wendy C.

    1982-01-01

    Describes Project COLD (Climate, Ocean, Land, Discovery) a scientific study of the Polar Regions, a collection of 35 modules used within the framework of existing subjects: oceanography, biology, geology, meterology, geography, social science. Includes a partial list of topics and one activity (geodesic dome) from a module. (Author/SK)

  15. 77 FR 53886 - February 2011 Southwest Cold Weather Event Follow-up Technical Conference; Notice of Technical...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-09-04

    ... Energy Regulatory Commission February 2011 Southwest Cold Weather Event Follow-up Technical Conference... During the Southwest Cold Weather Event of February 1-5, 2011 that was prepared by the staffs of the... repeat of the loss of generation due to severe cold weather issues that led to rolling...

  16. Video Analysis of Rolling Cylinders

    ERIC Educational Resources Information Center

    Phommarach, S.; Wattanakasiwich, P.; Johnston, I.

    2012-01-01

    In this work, we studied the rolling motion of solid and hollow cylinders down an inclined plane at different angles. The motions were captured on video at 300 frames s[superscript -1], and the videos were analyzed frame by frame using video analysis software. Data from the real motion were compared with the theory of rolling down an inclined…

  17. LEDs are on a roll

    NASA Astrophysics Data System (ADS)

    Blom, Paul; van Mol, Ton

    2011-11-01

    Light-emitting diodes are more efficient than conventional lighting, but high production costs limit their uptake. Organic versions that can be produced using a cheap newspaper-style "roll-to-roll" printing process are likely to revolutionize our lighting and signage.

  18. Why Being Cold Might Foster a Cold

    MedlinePlus

    ... medlineplus.gov/news/fullstory_159805.html Why Being Cold Might Foster a Cold Healthy body temperature boosts ability of immune system ... proving Mom right: Your odds of avoiding a cold get better if you bundle up and stay ...

  19. Effect of cold deformation on the recrystallization behavior of FePd alloy at the ordering temperature using electron backscatter diffraction

    SciTech Connect

    Lin, Hung-Pin; Chen, Yen-Chun; Chen, Delphic; Kuo, Jui-Chao

    2014-08-15

    In this study, the evolution of the recrystallization texture and microstructure was investigated after annealing of 50% and 90% cold-rolled FePd alloy at 530 °C. The FePd alloy was produced by vacuum arc melting in an atmosphere of 97% Ar and 3% H{sub 2}. The specimens were cold rolled to achieve 50% and 90% reduction in thickness. Electron backscatter diffraction measurements were performed on the rolling direction–normal direction section. With increased deformation from 50% to 90%, recrystallized texture transition occurs. For the 50% cold-rolled alloy, the preferred orientation is (0 1 0) [11 0 1], which is close to the cubic orientation after 400 h of annealing. For the 90% cold-rolled alloy, the orientation changes to (0 5 4) [22–4 5] after 16 h of annealing. - Highlights: • Texture and microstructure in cold-rolled FePd alloy was investigated during annealing using EBSD. • The recrystallized texture of 50% cold-rolled FePd is (0 1 0) [11 0 1] at 530 °C for 400 hours. • The recrystallized texture of 90% cold-rolled FePd is changed to (0 5 4) [22–4 5] at 530 °C after 16 hours.

  20. Hot, Cold, and Really Cold.

    ERIC Educational Resources Information Center

    Leyden, Michael

    1997-01-01

    Describes a physics experiment investigating temperature prediction and the relationship between the physical properties of heat units, melting, dissolving, states of matter, and energy loss. Details the experimental setup, which requires hot and cold water, a thermometer, and ice. Notes that the experiment employs a deliberate counter-intuitive…

  1. Evaluation of End Mill Coatings

    SciTech Connect

    L. J. Lazarus; R. L. Hester,

    2005-08-01

    Milling tests were run on families of High Speed Steel (HSS) end mills to determine their lives while machining 304 Stainless Steel. The end mills tested were made from M7, M42 and T15-CPM High Speed Steels. The end mills were also evaluated with no coatings as well as with Titanium Nitride (TiN) and Titanium Carbo-Nitride (TiCN) coatings to determine which combination of HSS and coating provided the highest increase in end mill life while increasing the cost of the tool the least. We found end mill made from M42 gave us the largest increase in tool life with the least increase in cost. The results of this study will be used by Cutting Tool Engineering in determining which end mill descriptions will be dropped from our tool catalog.

  2. Some Experimental Results in the Rolling of Ni3Al Alloy

    NASA Technical Reports Server (NTRS)

    Shih, Hui-Ru; Sikka, Vinod K.

    1996-01-01

    This study examines several issues to understand the cold rollability of Ni3Al alloy. It finds that the cold rolling response of Ni3Al alloy (IC50) is very sensitive to the starting thickness. The segregation of elements is worse for the thicker casting as opposed to the thinner section. This is exemplified by the point that cast plus annealed pieces showed cracking at much larger reduction as opposed to the as-cast piece.

  3. Microstructural Changes upon Milling of Graphite in Water and Subsequent MWCNT Formation During High Temperature Annealing

    SciTech Connect

    Milev, Adriyan; Tran, Nguyen; Kamali Kannangara, G. S.; Wilson, Michael

    2007-01-19

    The method of preparing carbon nanotube (CNT) by milling of graphite particles in water followed by high temperature annealing is proposed and the mechanism discussed. Transmission electron microscopy (TEM) and X-ray diffraction (XRD) line broadening analysis reveal that cleavage of the graphite particles occurs preferentially along the out-of-plane {pi} bonds. Carbon K-edge near edge X-ray absorption fine structure (NEXAFS) of the milled graphite shows an increased sp3 character of the C=C bonds, but no major bonds rupture in the graphene sheets. The annealing at 1400 deg. C for 4 h of the milled graphite in argon results in formation of multiwalled carbon nanotubes accompanied with a number of coiled and twisted stacks of graphene sheets. The increased structural disorder of the milled graphite and presence of iron contaminations facilitate the rolling up of the cleaved graphene sheets during annealing.

  4. Microstructural Changes upon Milling of Graphite in Water and Subsequent MWCNT Formation During High Temperature Annealing

    NASA Astrophysics Data System (ADS)

    Milev, Adriyan; Tran, Nguyen; Kamali Kannangara, G. S.; Wilson, Michael

    2007-01-01

    The method of preparing carbon nanotube (CNT) by milling of graphite particles in water followed by high temperature annealing is proposed and the mechanism discussed. Transmission electron microscopy (TEM) and X-ray diffraction (XRD) line broadening analysis reveal that cleavage of the graphite particles occurs preferentially along the out-of-plane π bonds. Carbon K-edge near edge X-ray absorption fine structure (NEXAFS) of the milled graphite shows an increased sp3 character of the C=C bonds, but no major bonds rupture in the graphene sheets. The annealing at 1400 °C for 4 h of the milled graphite in argon results in formation of multiwalled carbon nanotubes accompanied with a number of coiled and twisted stacks of graphene sheets. The increased structural disorder of the milled graphite and presence of iron contaminations facilitate the rolling up of the cleaved graphene sheets during annealing.

  5. Chilling Out with Colds

    MedlinePlus

    ... most common cold virus, but more than 200 viruses can cause colds. Because there are so many, ... to help you feel better. Take that, cold viruses! continue How Kids Catch Colds Mucus (say: MYOO- ...

  6. Coping with Cold Sores

    MedlinePlus

    ... Here's Help White House Lunch Recipes Coping With Cold Sores KidsHealth > For Kids > Coping With Cold Sores ... sore." What's that? Adam wondered. What Is a Cold Sore? Cold sores are small blisters that is ...

  7. Mills, Bernard Yarnton (1920-)

    NASA Astrophysics Data System (ADS)

    Murdin, P.

    2000-11-01

    Australian engineer and astronomer, born near Sydney, and worked with the Australian CSIR Division of Radiophysics. He measured the position of Cygnus A and identified a faint nebulosity as its origin, confirmed by a more accurate position by F. G. Smith and 200 in photographs by W BAADE and R MINKOWSKI showing Cygnus A as a peculiar galaxy. Mills built a cross-type radio interferometer at the...

  8. Manufacturing Demonstration Facility: Roll-to-Roll Processing

    SciTech Connect

    Datskos, Panos G; Joshi, Pooran C; List III, Frederick Alyious; Duty, Chad E; Armstrong, Beth L; Ivanov, Ilia N; Jacobs, Christopher B; Graham, David E; Moon, Ji Won

    2015-08-01

    This Manufacturing Demonstration Facility (MDF)e roll-to-roll processing effort described in this report provided an excellent opportunity to investigate a number of advanced manufacturing approaches to achieve a path for low cost devices and sensors. Critical to this effort is the ability to deposit thin films at low temperatures using nanomaterials derived from nanofermentation. The overarching goal of this project was to develop roll-to-roll manufacturing processes of thin film deposition on low-cost flexible substrates for electronics and sensor applications. This project utilized ORNL s unique Pulse Thermal Processing (PTP) technologies coupled with non-vacuum low temperature deposition techniques, ORNL s clean room facility, slot dye coating, drop casting, spin coating, screen printing and several other equipment including a Dimatix ink jet printer and a large-scale Kyocera ink jet printer. The roll-to-roll processing project had three main tasks: 1) develop and demonstrate zinc-Zn based opto-electronic sensors using low cost nanoparticulate structures manufactured in a related MDF Project using nanofermentation techniques, 2) evaluate the use of silver based conductive inks developed by project partner NovaCentrix for electronic device fabrication, and 3) demonstrate a suite of low cost printed sensors developed using non-vacuum deposition techniques which involved the integration of metal and semiconductor layers to establish a diverse sensor platform technology.

  9. The MillSOT-A Spiral Orbit Tribometer on a Milling Machine

    NASA Technical Reports Server (NTRS)

    Pepper, Stephen V.

    2014-01-01

    A spiral orbit tribometer (SOT) intended to characterize friction and wear phenomena has been constructed on a milling machine. The instrument, essentially a retainerless thrust bearing with one ball and flat races, is exceedingly simple and inexpensive to construct. The capabilities of the tribometer to measure both the coefficient of friction and contact electrical resistance are demonstrated with clean specimens as well as with well known lubricants such as molybdenum disulphide and Krytox oil. Operation in a purged environment of inert gas is also demonstrated. The results with these lubricants are quite close to what is obtained by other methods. Suggestions for extending the capabilities of the tribometer are given. This arrangement may find use in university mechanical engineering laboratories to introduce and study rolling contact motion as well as for research in contact mechanics and tribology.

  10. Body roll in swimming: a review.

    PubMed

    Psycharakis, Stelios G; Sanders, Ross H

    2010-02-01

    In this article, we present a critical review of the swimming literature on body roll, for the purposes of summarizing and highlighting existing knowledge, identifying the gaps and limitations, and stimulating further research. The main research findings can be summarized as follows: swimmers roll their shoulders significantly more than their hips; swimmers increase hip roll but maintain shoulder roll when fatigued; faster swimmers roll their shoulders less than slower swimmers during a 200-m swim; roll asymmetries, temporal differences in shoulder roll and hip roll, and shoulder roll side dominance exist in front crawl swimming, but there is no evidence to suggest that they affect swimming performance; and buoyancy contributes strongly to generating body roll in front crawl swimming. Based on and stimulated by current knowledge, future research should focus on the following areas: calculation of body roll for female swimmers and for backstroke swimming; differences in body roll between breathing and non-breathing cycles; causes of body roll asymmetries and their relation to motor laterality; body roll analysis across a wide range of velocities and swimming distances; exploration of the association between body roll and the magnitude and direction of propulsive/resistive forces developed during the stroke cycle; and the influence of kicking actions on the generation of body roll. PMID:20131140

  11. Body roll in swimming: a review.

    PubMed

    Psycharakis, Stelios G; Sanders, Ross H

    2010-02-01

    In this article, we present a critical review of the swimming literature on body roll, for the purposes of summarizing and highlighting existing knowledge, identifying the gaps and limitations, and stimulating further research. The main research findings can be summarized as follows: swimmers roll their shoulders significantly more than their hips; swimmers increase hip roll but maintain shoulder roll when fatigued; faster swimmers roll their shoulders less than slower swimmers during a 200-m swim; roll asymmetries, temporal differences in shoulder roll and hip roll, and shoulder roll side dominance exist in front crawl swimming, but there is no evidence to suggest that they affect swimming performance; and buoyancy contributes strongly to generating body roll in front crawl swimming. Based on and stimulated by current knowledge, future research should focus on the following areas: calculation of body roll for female swimmers and for backstroke swimming; differences in body roll between breathing and non-breathing cycles; causes of body roll asymmetries and their relation to motor laterality; body roll analysis across a wide range of velocities and swimming distances; exploration of the association between body roll and the magnitude and direction of propulsive/resistive forces developed during the stroke cycle; and the influence of kicking actions on the generation of body roll.

  12. Ion Milling of Sapphire

    NASA Technical Reports Server (NTRS)

    Gregory, Don A.

    2002-01-01

    The ion figuring system at the Marshall Space Flight Center has been successfully used for at least three previous investigations into the ion milling of metals. The research was directed toward improving the surface quality of X-ray directing optics. These studies were performed on surfaces that were already hand polished to an excellent surface quality and were intended to remove the residual unwanted figure left by those techniques. The ion milling was typically carried out on test surfaces or mandrels that were several centimeters in width and length. The good thermal conductivity of the metal samples allowed the ion beam to be directed onto the sample for an indefinite period of time. This is not true of sapphire or most electrical insulators and problems have arisen in recent attempts to ion mill thin samples of sapphire. The failure and fracture of the material was likely due to thermal stresses and the relatively low thermal conductivity of sapphire (compared to most metals), These assumed stresses actually provided the key as to how they might be monitored. A thermal gradient in the sapphire sample will induce an effective index of refraction change and because of the shape constraint and the crystal structure and simple thermal expansion, this index change will be nonuniform across the sample. In all but simple cubic crystal structures, this leads to a spatially nonuniform optical retardance induced on any polarized optical beam traversing the sample, and it is this retardance that can be monitored using standard polarimetric procedures.

  13. Rolling Process Modeling Report: Finite-Element Prediction of Roll Separating Force and Rolling Defects

    SciTech Connect

    Soulami, Ayoub; Lavender, Curt A.; Paxton, Dean M.; Burkes, Douglas

    2014-04-23

    Pacific Northwest National Laboratory (PNNL) has been investigating manufacturing processes for the uranium-10% molybdenum (U-10Mo) alloy plate-type fuel for the U.S. high-performance research reactors. This work supports the Convert Program of the U.S. Department of Energy’s National Nuclear Security Administration (DOE/NNSA) Global Threat Reduction Initiative. This report documents modeling results of PNNL’s efforts to perform finite-element simulations to predict roll separating forces and rolling defects. Simulations were performed using a finite-element model developed using the commercial code LS-Dyna. Simulations of the hot rolling of U-10Mo coupons encapsulated in low-carbon steel have been conducted following two different schedules. Model predictions of the roll-separation force and roll-pack thicknesses at different stages of the rolling process were compared with experimental measurements. This report discusses various attributes of the rolled coupons revealed by the model (e.g., dog-boning and thickness non-uniformity).

  14. Controlled rolling process for dual phase steels and application to rod, wire, sheet and other shapes

    DOEpatents

    Thomas, G.; Ahn, J.H.; Kim, N.J.

    1986-10-28

    An improved, energy efficient, hot rolling method for direct production of cold formable dual-phase steel is provided. The steel is heated to completely austenitize it and then continuously hot rolled and cooled down into the ferrite-austenite two phase region to a temperature which is just below the effective Ar[sub 3] temperature. The hot rolled steel is then rapidly quenched to provide an alloy containing strong, tough lath martensite (fibers) in a ductile soft ferrite matrix. The method is particularly useful for providing rods in which form the alloy is capable of being drawn into high strength wire or the like in a cold drawing operation without any intermediate annealing or patenting, and has excellent strength, ductility and fatigue characteristics. 3 figs.

  15. Controlled rolling process for dual phase steels and application to rod, wire, sheet and other shapes

    DOEpatents

    Thomas, Gareth; Ahn, Jae-Hwan; Kim, Nack-Joon

    1986-01-01

    An improved, energy efficient, hot rolling method for direct production of cold formable dual-phase steel is provided. The steel is heated to completely austenitize it and then continuously hot rolled and cooled down into the ferrite-austenite two phase region to a temperature which is just below the effective Ar.sub.3 temperature. The hot rolled steel is then rapidly quenched to provide an alloy containing strong, tough lath martensite (fibers) in a ductile soft ferrite matrix. The method is particularly useful for providing rods in which form the alloy is capable of being drawn into high strength wire or the like in a cold drawing operation without any intermediate annealing or patenting, and has excellent strength, ductility and fatigue characteristics.

  16. COLD TRAPS

    DOEpatents

    Thompson, W.I.

    1958-09-30

    A cold trap is presented for removing a condensable component from a gas mixture by cooling. It consists of a shell, the exterior surface of which is chilled by a refrigerant, and conductive fins welded inside the shell to condense the gas, and distribute the condensate evenly throughout the length of the trap, so that the trap may function until it becomes completely filled with the condensed solid. The contents may then be removed as either a gas or as a liquid by heating the trap. This device has particuinr use as a means for removing uranium hexafluoride from the gaseous diffusion separation process during equipment breakdown and repair periods.

  17. 27. The AssortingRoom in the paper mill. After the paper ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    27. The Assorting-Room in the paper mill. After the paper has been calendered, the big rolls are put into a cutting-machine that cuts the continuous roll into sheets of the desired size. These are then examined, sheet by sheet, by the women shown in the picture. All perfect shoes are put into one pile and the imperfect ones are placed in another pile. The perfect sheets are then ready, after trimming, for the presses of the National Geographic. (p.241.) - Champion-International Paper Company, West bank of Spicket River at Canal Street, Lawrence, Essex County, MA

  18. INTERIOR OF WESTERN SECTION, SHOWING WALL OF COLD STORAGE ROOM ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR OF WESTERN SECTION, SHOWING WALL OF COLD STORAGE ROOM (IN BAYS 32 TO 34) AND ROLLING DOORS AT WEST END, VIEW FACING SOUTH-SOUTHWEST. - Naval Air Station Barbers Point, Aircraft Storehouse, Between Midway & Card Streets at Enterprise Avenue intersection, Ewa, Honolulu County, HI

  19. Energy consumption and performance models of small Philippine-built rice mills

    SciTech Connect

    Paras, A.S. Jr.

    1984-01-01

    Two simulation models were developed for small rice mills of the conventional disc-cone and rubber-roll equipped designs that range from 0.3 to 1.8 tons-per-hour capacity. These sizes comprise a large proportion of the rice mills in the Philippines. The first, a computer model, evaluated these two types of mills with regard to energy consumption, total and head grain recovery, and processing time. Field and laboratory data taken by research workers and direct measurements by the author were compiled and employed in the development of equations and distribution functions for the variables that make up the subroutines for the models. The results indicated that the energy consumption of small rice mills in the Philippines could be reduced by 5 to 19%, depending on size, without loss of quality in good-performance mills by using one bigger huller and an adjustable separator, and that the output quality of poor performance mills could be improved with just 4% increase in energy consumption by adding a second stage whitener. The second model estimated the cost of milled rice by utilizing Kirchoff's current and voltage laws and energy conservation principles to derive a cost equation involving the material energy and processing cost.

  20. On the development of a model predicting the recrystallization texture of aluminum using the Taylor model for rolling textures and the coincidence lattice site theory

    NASA Astrophysics Data System (ADS)

    T, Morimoto; F, Yoshida; A, Yanagida; J, Yanagimoto

    2015-04-01

    First, hardening model in f.c.c. metals was formulated with collinear interactions slips, Hirth slips and Lomer-Cottrell slips. Using the Taylor and the Sachs rolling texture prediction model, the residual dislocation densities of cold-rolled commercial pure aluminum were estimated. Then, coincidence site lattice grains were investigated from observed cold rolling texture. Finally, on the basis of oriented nucleation theory and coincidence site lattice theory, the recrystallization texture of commercial pure aluminum after low-temperature annealing was predicted.

  1. Discrete element method based scale-up model for material synthesis using ball milling

    NASA Astrophysics Data System (ADS)

    Santhanam, Priya Radhi

    Mechanical milling is a widely used technique for powder processing in various areas. In this work, a scale-up model for describing this ball milling process is developed. The thesis is a combination of experimental and modeling efforts. Initially, Discrete Element Model (DEM) is used to describe energy transfer from milling tools to the milled powder for shaker, planetary, and attritor mills. The rolling and static friction coefficients are determined experimentally. Computations predict a quasisteady rate of energy dissipation, E d, for each experimental configuration. It is proposed that the milling dose defined as a product of Ed and milling time, t, divided by the mass of milled powder, mp characterizes the milling progress independently of the milling device or milling conditions used. Once the milling dose is determined for one experimental configuration, it can be used to predict the milling time required to prepare the same material in any milling configuration, for which Ed is calculated. The concept is validated experimentally for DEM describing planetary and shaker mills. For attritor, the predicted Ed includes substantial contribution from milling tool interaction events with abnormally high forces (>103 N). The energy in such events is likely dissipated to heat or plastically deform milling tools rather than refine material. Indeed, DEM predictions for the attritor correlate with experiments when such events are ignored in the analysis. With an objective of obtaining real-time indicators of milling progress, power, torque, and rotation speed of the impeller of an attritor mill are measured during preparation of metal matrix composite powders in the subsequent portion of this thesis. Two material systems are selected and comparisons made between in-situ parameters and experimental milling progress indicators. It is established that real-time measurements can certainly be used to describe milling progress. However, they need to be interpreted carefully

  2. A new model for the prediction of the steepness profile across the strip in flat rolling

    NASA Astrophysics Data System (ADS)

    Kim, Jinseok; Hwang, Sangmoo

    2010-06-01

    In flat rolling, wavy surfaces are easily formed in the strip, causing the problem of poor flatness. The wavy surfaces may not only reduce the commercial value of the product but also lead to the breakage of the strip while passing through the roll gap. Therefore, it is necessary to strictly control the wave formation. In this paper, we present a new approach to the prediction of the wavy shape of the strip. The approach is based on minimization of the potential energy and adopts Ritz method as a solution technique. The approach is described in detail, with emphasis on the procedure to treat the effect of the total tension on the shape of the formed waves. The prediction accuracy of the proposed model is examined through comparison with predictions from the finite element method. Then, demonstrated is the model's capability of reproducing various wavy surfaces that may be observed in the flat rolling mill.

  3. Focused-ion-beam-assisted fabrication of polymer rolled-up microtubes

    NASA Astrophysics Data System (ADS)

    Luchnikov, V.; Stamm, M.; Akhmadaliev, Ch; Bischoff, L.; Schmidt, B.

    2006-08-01

    A focused ion beam (FIB) has been applied to the fabrication of polymer microtubes via the rolling-up technique from poly(4-vinyl pyridine)/polystyrene bilayer films deposited on the top of a sacrificial aluminum layer covering a silicon wafer. The bending forces in the film arise due to different swelling of the bilayer components in acidic water and lead to rolling of the film. The dimensions and position of the rolled-up tubes can be controlled by FIB milling (sputtering) of geometrically well-adjusted openings in the polymer films. This technique can be applied to the structuring of scrolled films formed from different materials without the use of lithographically patterned photoresists. The geometrical patterning of the tube interior can also be done by FIB irradiation.

  4. 83. Mabry Mill. View of the mill and its dredged ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    83. Mabry Mill. View of the mill and its dredged reflecting pond illustrating how the parkway has manipulated the landscape to make it more picturesque. Looking north-northwest from interpretative trail. - Blue Ridge Parkway, Between Shenandoah National Park & Great Smoky Mountains, Asheville, Buncombe County, NC

  5. 252. Mabry Mill. View of the mill and the NPS ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    252. Mabry Mill. View of the mill and the NPS dredged reflecting pond which illustrates how the parkway has manipulated the landscape to make it more picturesque. Looking north-northwest from interpretative trail. - Blue Ridge Parkway, Between Shenandoah National Park & Great Smoky Mountains, Asheville, Buncombe County, NC

  6. Important Questions about "Diploma Mills" and "Accreditation Mills."

    ERIC Educational Resources Information Center

    Council for Higher Education Accreditation, Washington, DC.

    This fact sheet discusses "diploma mills" and "accreditation mills," dubious providers of educational offerings or operations that offer certificates and degrees that are considered bogus. Because it is not always easy to identify these operations, questions are provided to help the potential student determine whether a provider is a diploma mill…

  7. 9. VIEW OF MILLING AND LATHE MACHINES, MILLING AND LATHE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    9. VIEW OF MILLING AND LATHE MACHINES, MILLING AND LATHE MACHINES WERE USED TO FORM COMPONENTS INTO THEIR FINAL SHAPE. IN THE FOUNDRY, ENRICHED URANIUM WAS CAST INTO SPHERICAL SHAPES OR INGOT FROM WHICH WEAPONS COMPONENTS WERE FABRICATED. (4/4/66) - Rocky Flats Plant, General Manufacturing, Support, Records-Central Computing, Southern portion of Plant, Golden, Jefferson County, CO

  8. Optimum rolling ratio for obtaining {001}<110> recrystallization texture in Ti-Nb-Al biomedical shape memory alloy.

    PubMed

    Inamura, T; Shimizu, R; Kim, H Y; Miyazaki, S; Hosoda, H

    2016-04-01

    The rolling rate (r) dependence of textures was investigated in the Ti-26Nb-3Al (mol%) alloy to reveal the conditions required to form the {001}<110> recrystallization texture, which is a desirable orientation for the β-titanium shape memory alloy. {001}<110> was the dominant cold-rolling texture when r=90% and it was transferred to the recrystallization texture without forming {112}<110>, which is detrimental for the isotropic mechanical properties of the rolled sheet. A further increase in r resulted in the formation of {112}<110> in both rolling and recrystallization textures. Therefore, r should be controlled to form only the {001}<110> rolling texture, because the {112}<110> texture can overwhelm the {001}<110> texture during recrystallization.

  9. Mill recirculation system

    SciTech Connect

    Musto, R.L.

    1984-10-23

    A mill recirculation system that is operative for purposes of effecting the pulverization and firing of solid fuels, while yet possessing all of the desirable features of a direct fired system. The subject system includes pulverizer means classifier means and burner means as well as a preestablished fluid flow path by which the pulverizer means and the classifier means are interconnected in fluid flow relation with the burner means. In accord with the mode of operation of the subject mill recirculation system a stream of solid fuel is made to flow along the fluid flow path such that the solid fuel is pulverized in the pulverizer means, classified according to particle size in the classifier means and fired in the burner means. Further, a stream of a suitable gaseous medium is made to flow along the flow path such that the gaseous medium is operative to cause the solid fuel to be conveyed therewith through the pulverizer means while being dried thereby and to be conveyed therewith from the pulverizer means to the classifier means. At the classifier means a separation is had of the stream of the gaseous medium such that a portion of the gaseous medium is recirculated along with the oversize solid fuel particles bach to the pulverizer means, while the remainder of the gaseous medium is operative to convey the solid fuel particles that are of the desired size from the classifier means to the burner means for burning, i.e., firing, in the latter.

  10. Microstructure Engineering in Hot Strip Mills, Part 1 of 2: Integrated mathematical Model

    SciTech Connect

    J.K. Brimacombe; I.V. Samaraseker; E.B. Hawbolt; T.R. Meadowcroft; M. Militzer; W.J. Pool; D.Q. Jin

    1998-09-30

    This report describes the work of developing an integrated model used to predict the thermal history, deformation, roll forces, microstructural evaluation and mechanical properties of steel strip in a hot-strip mill. This achievement results from a join research effort that is part of the American Iron and Steel Institute's (AISI) Advanced Process Control Program, a collaboration between the U.S. DOE and fifteen North American steel makers.

  11. Using multi-layered roll bonding and reaction annealing to process gamma-titanium aluminide sheet material

    NASA Astrophysics Data System (ADS)

    Chaudhari, Gajanan Prabhakar

    The process of roll bonding and reaction annealing was used to process gamma-titanium aluminide sheets with a nearly fully lamellar microstructure. Cold roll bonding was employed to bond elemental Al and Ti foils. The bonded sheets were annealed at 600 °C to convert all of the Al into TiAl3. The effect of rolling strain on the reaction kinetics was studied. Accumulative roll bonding was also employed to study the effect of increased rolling strain on the microstructures resulting after annealing. After the first annealing stage, a cold rolling step resulted in a denser microstructure. A second annealing treatment at 1300 °C for 6 h resulted in a microstructure consisting of two phases, gamma and alpha2, along with Kirkendall porosity. Further densification of the sheets was carried out using hot rolling. A final heat treatment at 1400 °C for 0.3 h resulted in nearly fully lamellar microstructure. The porosity evolution was evaluated at different stages of processing. The mechanical properties of the processed sheet were determined and compared with the data available in the literature. The process of bi-metal multi-layer roll bonding was modeled using the equilibrium force balance method (slab method). The effect of anisotropy and strain hardening was included in the model. The effect of different variables such as total reduction, coefficient of friction, roll radius and initial foil thickness ratio, on the thickness fraction of metals in the bonded composite was investigated. The model enables the estimation of the final composition of the roll bonded composite. The results of the model were compared with the experimental results, and good agreement was observed.

  12. Synthesis of Nano-Size AlN Powders by Carbothermal Reduction from Plasma-Assisted Ball Milling Precursor

    NASA Astrophysics Data System (ADS)

    Liu, Zhijie; Wang, Wenchun; Yang, Dezheng; Wang, Sen; Dai, Leyang

    2016-07-01

    Nano-size aluminum nitride (AlN) powders have been successfully synthesized with a high efficiency method through annealing from milling assisted by discharge plasma (p-milling) alumina (Al2O3) precursors. The characterization of the p-milling Al2O3 powders and the synthesized AlN are investigated. Compared to conventional ball milling (c-milling), it can be found that the precursors by p-milling have a finer grain size with a higher specific surface area, which lead to a faster reaction efficiency and higher conversion to AlN at lower temperatures. The activation energy of p-milling Al2O3 is found to be 371.5 kJ/mol, a value that is much less than the reported value of the unmilled and the conventional milled Al2O3. Meanwhile, the synthesized AlN powders have unique features, such as an irregular lamp-like morphology with uniform particle distribution and fine average particle size. The results are attributed to the unique synergistic effect of p-milling, which is the effect of deformation, fracture, and cold welding of Al2O3 powders resulting from ball milling, that will be enhanced due to the introduction of discharge plasma. supported by National Natural Science Foundation of China (No. 51177008)

  13. Cough & Cold Medicine Abuse

    MedlinePlus

    ... I Help a Friend Who Cuts? Cough & Cold Medicine Abuse KidsHealth > For Teens > Cough & Cold Medicine Abuse ... DXM Why Do People Use Cough and Cold Medicines to Get High? There's an ingredient in many ...

  14. Cold symptoms (image)

    MedlinePlus

    Colds are caused by a virus and can occur year-round. The common cold generally involves a runny nose, nasal congestion, and ... symptoms include sore throat, cough, and headache. A cold usually lasts about 7 days, with perhaps a ...

  15. Vitamin C and colds

    MedlinePlus

    Colds and vitamin C ... is that vitamin C can cure the common cold . However, research about this claim is conflicting. Although ... vitamin C may help reduce how long a cold lasts. They do not protect against getting a ...

  16. 7 CFR 868.310 - Grades and grade requirements for the classes Long Grain Milled Rice, Medium Grain Milled Rice...

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... Grain Milled Rice, Medium Grain Milled Rice, Short Grain Milled Rice, and Mixed Milled Rice. (See also Â...) GRAIN INSPECTION, PACKERS AND STOCKYARD ADMINISTRATION (FEDERAL GRAIN INSPECTION SERVICE), DEPARTMENT OF... classes Long Grain Milled Rice, Medium Grain Milled Rice, Short Grain Milled Rice, and Mixed Milled...

  17. 7 CFR 868.310 - Grades and grade requirements for the classes Long Grain Milled Rice, Medium Grain Milled Rice...

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... Grain Milled Rice, Medium Grain Milled Rice, Short Grain Milled Rice, and Mixed Milled Rice. (See also Â...) GRAIN INSPECTION, PACKERS AND STOCKYARD ADMINISTRATION (FEDERAL GRAIN INSPECTION SERVICE), DEPARTMENT OF... classes Long Grain Milled Rice, Medium Grain Milled Rice, Short Grain Milled Rice, and Mixed Milled...

  18. 7 CFR 868.310 - Grades and grade requirements for the classes Long Grain Milled Rice, Medium Grain Milled Rice...

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... Grain Milled Rice, Medium Grain Milled Rice, Short Grain Milled Rice, and Mixed Milled Rice. (See also Â...) GRAIN INSPECTION, PACKERS AND STOCKYARD ADMINISTRATION (FEDERAL GRAIN INSPECTION SERVICE), DEPARTMENT OF... classes Long Grain Milled Rice, Medium Grain Milled Rice, Short Grain Milled Rice, and Mixed Milled...

  19. 14 CFR 25.349 - Rolling conditions.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ...(b): (1) Conditions corresponding to steady rolling velocities must be investigated. In addition... rolling velocity may be assumed in the absence of a rational time history investigation of the...

  20. Cold energy

    SciTech Connect

    Wallace, John P.

    2015-12-04

    Deviations in Q for resonant superconducting radio frequency niobium accelerator cavities are generally correlated with resistivity loss mechanisms. Field dependent Qs are not well modeled by these classical loss mechanisms, but rather can represent a form of precision cavity surface thermometry. When the field dependent Q variation shows improvement with increasing B field level the classical treatment of this problem is inadequate. To justify this behavior hydrogen as a ubiquitous impurity in niobium, which creates measurable property changes, even at very low concentrations is typically considered the cause of such anomalous behavior. This maybe the case in some instances, but more importantly any system operating with a highly coherent field with a significant time dependent magnetic component at near 2° K will have the ability to organize the remaining free spins within the London penetration depth to form a coupled energy reservoir in the form of low mass spin waves. The niobium resonant cavities are composed of a single isotope with a large nuclear spin. When the other loss mechanisms are stripped away this may be the gain medium activated by the low level residual magnetic fields. It was found that one resonant cavity heat treatment produced optimum surface properties and then functioned as a MASER extracting energy from the 2° K thermal bath while cooling the cavity walls. The cavity operating in this mode is a simulator of what can take place in the wider but not colder universe using the cosmic microwave background (CMB) as a thermal source. The low mass, long lifetimes, and the scale of the magnetic spin waves on the weakly magnetized interstellar medium allows energy to be stored that is many orders of magnitude colder than the cosmic microwave background. A linear accelerator cavity becomes a tool to explore the properties of the long wave length magnetic spin waves that populate this cold low energy regime.

  1. Cold energy

    NASA Astrophysics Data System (ADS)

    Wallace, John P.

    2015-12-01

    Deviations in Q for resonant superconducting radio frequency niobium accelerator cavities are generally correlated with resistivity loss mechanisms. Field dependent Qs are not well modeled by these classical loss mechanisms, but rather can represent a form of precision cavity surface thermometry. When the field dependent Q variation shows improvement with increasing B field level the classical treatment of this problem is inadequate. To justify this behavior hydrogen as a ubiquitous impurity in niobium, which creates measurable property changes, even at very low concentrations is typically considered the cause of such anomalous behavior. This maybe the case in some instances, but more importantly any system operating with a highly coherent field with a significant time dependent magnetic component at near 2° K will have the ability to organize the remaining free spins within the London penetration depth to form a coupled energy reservoir in the form of low mass spin waves. The niobium resonant cavities are composed of a single isotope with a large nuclear spin. When the other loss mechanisms are stripped away this may be the gain medium activated by the low level residual magnetic fields. It was found that one resonant cavity heat treatment produced optimum surface properties and then functioned as a MASER extracting energy from the 2° K thermal bath while cooling the cavity walls. The cavity operating in this mode is a simulator of what can take place in the wider but not colder universe using the cosmic microwave background (CMB) as a thermal source. The low mass, long lifetimes, and the scale of the magnetic spin waves on the weakly magnetized interstellar medium allows energy to be stored that is many orders of magnitude colder than the cosmic microwave background. A linear accelerator cavity becomes a tool to explore the properties of the long wave length magnetic spin waves that populate this cold low energy regime.

  2. Experimental Comparison of Face-Milled and Face-Hobbed Spiral Bevel Gears

    NASA Technical Reports Server (NTRS)

    Handschuh, Robert F.; Nanlawala, Michael; Hawkins, John M.; Mahan, Danny

    2001-01-01

    An experimental comparison of face-milled and face-hobbed spiral bevel gears was accomplished. The two differently manufactured spiral bevel gear types were tested in a closed-loop facility at NASA Glenn Research Center. Strain, vibration, and noise testing were completed at various levels of rotational speed and load. Tests were conducted from static (slow-roll) to 12600 rpm and up to 269 N-m (2380 in.-lb) pinion speed and load conditions. The tests indicated that the maximum stress recorded at the root locations had nearly the same values, however the stress distribution was different from the toe to the heel. Also, the alternating stress measured was higher for the face-milled pinion than that attained for the face-hobbed pinion (larger minimum stress). The noise and vibration results indicated that the levels measured for the face-hobbed components were less than those attained for the face-milled gears tested.

  3. On the Evolution of Through-Thickness Texture Gradients in Rolled Sheet Products

    SciTech Connect

    Engler, O.; Huh, M.Y.

    1999-01-05

    The paper reviews recent experimental results on the formation of through-thickness texture gradients during non-uniform rolling and, in particular, addresses their materials-dependence. For that purpose, two different materials (Cu and a low carbon steel) were subjected to non-uniform deformation by cold rolling without application of a lubricant. The effects of the different local strain states through the sheet thickness on microstructure and crystallographic texture were studied by X-ray texture analysis and microstructure observations and compared to results obtained in uniformly deformed sheets.

  4. 14 CFR 23.349 - Rolling conditions.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... 14 Aeronautics and Space 1 2010-01-01 2010-01-01 false Rolling conditions. 23.349 Section 23.349... Rolling conditions. The wing and wing bracing must be designed for the following loading conditions: (a..., the rolling accelerations may be obtained by modifying the symmetrical flight conditions in §...

  5. Rolling Wrinkles on Elastic Substrates

    NASA Astrophysics Data System (ADS)

    Imburgia, Michael; Crosby, Alfred

    The mechanics of rolling contact between an elastomer layer and a thin film present unique opportunities for taking advantage of elastic instabilities, such as surface wrinkling, to create patterned surfaces. Here we present a plate-to-roll(P2R) geometry to laminate a thin film onto an elastomer layer in order to induce surface wrinkling. First, a poly(dimethylsiloxane)(PDMS) layer is draped around a roller and pressed into contact with a poly(styrene)(PS) film supported on a plate. Once rolling begins, the PS film preferentially laminates onto the PDMS layer. During this process, the deformation of the PDMS layer can induce wrinkling when the contact load exceeds a critical value. Wrinkle feature size consists of amplitudes of 0 . 2 - 4 μm and wavelengths of 15 - 20 μm . Wrinkle amplitude can be controlled by contact load and roller curvature, as well as the mechanical properties and thickness of the film and elastomer. We develop semi-empirical equations to describe the effect of contact load and roller curvature on the wrinkle aspect ratio. Finite-element modeling of an elastomer layer in rolling contact with a rigid plate is used to support experimental results. Using these models, wrinkle-based technologies such as optoelectronics and enhanced adhesives can be envisioned.

  6. A rolling 3-UPU parallel mechanism

    NASA Astrophysics Data System (ADS)

    Miao, Zhihuai; Yao, Yan'an; Kong, Xianwen

    2013-12-01

    A novel rolling mechanism is proposed based on a 3-UPU parallel mechanism in this paper. The rolling mechanism is composed of two platforms connected by three UPU (universal-prismatic-universal) serial-chain type limbs. The degree-of-freedom of the mechanism is analyzed using screw theory. Gait analysis and stability analysis are presented in detail. Four rolling modes of the mechanism are discussed and simulated. The feasibility of the rolling mechanism is verified by means of a physical prototype. Finally, its terrain adaptability is enhanced through planning the rolling gaits.

  7. Byssinosis among jute mill workers.

    PubMed

    Chattopadhyay, Bhaskar P; Saiyed, Habibullah N; Mukherjee, Ashit K

    2003-07-01

    Although byssinosis in jute mill workers remains controversial, studies in a few jute mills in West-Bengal, India, revealed typical byssinotic syndrome associated with acute changes in FEV1 on the first working day after rest. The present study on 148 jute mill workers is reported to confirm the occurrence of byssinosis in jute mill workers. Work related respiratory symptoms; acute and chronic pulmonary function changes among exposed workers were studied on the basis of standard questionnaire and spirometric method along with dust level, particle mass size distributions and gram-negative bacterial endotoxins. The pulmonary function test (PFT) changes were defined as per the recommendation of World Health Organization and of Bouhys et al. Total dust in jute mill air were monitored by high volume sampling, technique (Staplex, USA), Andersen cascade impactor was used for particle size distribution and personal exposure level was determined by personal sampler (Casella, London). Endotoxin in airborne jute dust was analysed by Lymulus Amebocyte Lysate (LAL) "Gel Clot" technique. Batching is the dustiest process in the mill. Size distribution showed that about 70-80% dust in diameter of < 10 microm, 40-50%, < 5 microm and 10-20%, < 2 microm. Mean endotoxin levels found in hatching, spinning and weaving, and beaming were 2.319 microg/m3, 0.956 microg/ m3, 0.041 microg/m3 respectively and are comparable to the values obtained up to date in Indian cotton mills. Respiratory morbidity study reported typical byssinotic symptoms along with acute post shift FEV1 changes (31.8%) and chronic changes in FEV1 (43.2%) among exposed workers. The group with higher exposure showed significantly lower FVC, FEV1, PEFR and FEF25-75% values. The study confirmed the findings of the earlier studies and clearly indicated that the Indian jute mill workers are also suffering from byssinosis as observed in cotton, flask and hemp workers.

  8. [Roll repair of nonconfluent pulmonary artery].

    PubMed

    Komiya, T; Yamazaki, K; Kohchi, K; Kanzaki, Y

    1995-11-01

    We reviewed the repair of nonconfluent pulmonary artery using a roll to clarify indication of this operation, operative technique (especially the material and the size of conduit) and possibility of total correction. Eleven patients (mean age: five years) and 13 operations including two reoperations were reviewed. The material of the roll was xenopericardium in nine and artificial graft in four operations. No operative death and late death occurred. Five patients required reoperations from three occlusion and two severe stenosis of the roll. Three of nine xenopericardial roll needed reoperations and in two reoperated cases, the roll had been placed behind the aorta. In contrast, one artificial graft needed reoperation. The diameter of the roll was compared with that of normal pulmonary artery estimated from the body surface area. If the roll was too large (more than 125% normal) or too small (less than 100% normal), the luminal diameter of the roll became significantly smaller than appropriate-sized roll (p = 0.002). The size of nonconfluent side of the pulmonary artery also affect the result of repair. In occluded or stenotic cases, the unilateral PA index was significantly smaller than good patent cases (p = 0.014). Total correction was possible in eight cases (73%) including four Rastelli operation, two right ventricular outflow patch enlargement, and two modified Fontan operations without operative death. Thus preoperative evaluation of the pulmonary artery size and anatomy, selection of roll material and size matching seemed to be important for successful roll repair of nonconfluent pulmonary artery.

  9. 8. VIEW OF THE MILL (FEATURE B27) AND MILL TAILINGS, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    8. VIEW OF THE MILL (FEATURE B-27) AND MILL TAILINGS, FACING EAST. PHOTO TAKEN FROM TOP OF THE TAILINGS. - Nevada Lucky Tiger Mill & Mine, East slope of Buckskin Mountain, Paradise Valley, Humboldt County, NV

  10. 7. VIEW TO EAST, MILL WAREHOUSE, DRYERS, GRINDING/ROD MILL, AND ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    7. VIEW TO EAST, MILL WAREHOUSE, DRYERS, GRINDING/ROD MILL, AND MECHANIC SHED. - Vanadium Corporation of America (VCA) Naturita Mill, 3 miles Northwest of Naturita, between Highway 141 & San Miguel River, Naturita, Montrose County, CO

  11. Heavily cold worked metals: structures and properties

    SciTech Connect

    Hansen, N.

    1999-07-01

    Large strain deformation of metals and alloys leads to a microstructural subdivision on a fine scale. Subdividing features are dislocation boundaries and high angle boundaries. Key microstructural parameters are the spacing between such boundaries and their angle of misorientation. These parameters have been characterized by TEM including Kikuchi pattern analysis of metals deformed to very large strains. By the way of examples, pure metals have been studied after deformation by cold rolling and after Cyclic-Extrusion-Compression (CEC) and Equal Channel Angular (ECA) deformation. It has also been examined how addition of fine particles affects the microstructure evolution. These experiments show a significant effect of materials and process parameters on microstructure and local crystallography which is reflected in the flow stress of the cold worked metal.

  12. SUBAQUEOUS DISPOSAL OF MILL TAILINGS

    SciTech Connect

    Neeraj K. Mendiratta; Roe-Hoan Yoon; Paul Richardson

    1999-09-03

    A study of mill tailings and sulfide minerals was carried out in order to understand their behavior under subaqueous conditions. A series of electrochemical experiments, namely, cyclic voltammetry, electrochemical impedance spectroscopy and galvanic coupling tests were carried out in artificial seawater and in pH 6.8 buffer solutions with chloride and ferric salts. Two mill tailings samples, one from the Kensington Mine, Alaska, and the other from the Holden Mine, Washington, were studied along with pyrite, galena, chalcopyrite and copper-activated sphalerite. SEM analysis of mill tailings revealed absence of sulfide minerals from the Kensington Mine mill tailings, whereas the Holden Mine mill tailings contained approximately 8% pyrite and 1% sphalerite. In order to conduct electrochemical tests, carbon matrix composite (CMC) electrodes of mill tailings, pyrite and galena were prepared and their feasibility was established by conducting a series of cyclic voltammetry tests. The cyclic voltammetry experiments carried out in artificial seawater and pH 6.8 buffer with chloride salts showed that chloride ions play an important role in the redox processes of sulfide minerals. For pyrite and galena, peaks were observed for the formation of chloride complexes, whereas pitting behavior was observed for the CMC electrodes of the Kensington Mine mill tailings. The electrochemical impedance spectroscopy conducted in artificial seawater provided with the Nyquist plots of pyrite and galena. The Nyquist plots of pyrite and galena exhibited an inert range of potential indicating a slower rate of leaching of sulfide minerals in marine environments. The galvanic coupling experiments were carried out to study the oxidation of sulfide minerals in the absence of oxygen. It was shown that in the absence of oxygen, ferric (Fe3+) ions might oxidize the sulfide minerals, thereby releasing undesirable oxidation products in the marine environment. The source of Fe{sup 3{minus}} ions may be

  13. Slow-roll thawing quintessence

    SciTech Connect

    Chiba, Takeshi

    2009-04-15

    We derive slow-roll conditions for thawing quintessence. We solve the equation of motion of {phi} for a Taylor expanded potential (up to the quadratic order) in the limit where the equation of state w is close to -1 to derive the equation of state as a function of the scale factor. We find that the evolution of {phi} and hence w are described by only two parameters. The expression for w(a), which can be applied to general thawing models, coincides precisely with that derived recently by Dutta and Scherrer for hilltop quintessence. The consistency conditions of |w+1|<<1 are derived. The slow-roll conditions for freezing quintessence are also derived.

  14. LANL Experience Rolling Zr-Clad LEU-10Mo Foils for AFIP-7

    SciTech Connect

    Hammon, Duncan L.; Clarke, Kester D.; Alexander, David J.; Kennedy, Patrick K.; Edwards, Randall L.; Duffield, Andrew N.; Dombrowski, David E.

    2015-05-29

    The cleaning, canning, rolling and final trimming of Low Enriched Uranium-10 wt. pct. Molybdenum (LEU-10Mo) foils for ATR (Advanced Test Reactor) fuel plates to be used in the AFIP-7 (ATR Full Size Plate In Center Flux Trap Position) experiments are summarized. Six Zr-clad foils were produced from two LEU-10Mo castings supplied to Los Alamos National Laboratory (LANL) by Y-12 National Security Complex. Details of cleaning and canning procedures are provided. Hot- and cold-rolling results are presented, including rolling schedules, images of foils in-process, metallography and local compositions of regions of interest, and details of final foil dimensions and process yield. This report was compiled from the slides for the presentation of the same name given by Duncan Hammon on May 12, 2011 at the AFIP-7 Lessons Learned meeting in Salt Lake City, UT, with Los Alamos National Laboratory document number LA-UR 11-02898.

  15. Slow-roll extended quintessence

    SciTech Connect

    Chiba, Takeshi; Siino, Masaru; Yamaguchi, Masahide

    2010-04-15

    We derive the slow-roll conditions for a nonminimally coupled scalar field (extended quintessence) during the radiation/matter dominated era extending our previous results for thawing quintessence. We find that the ratio {phi}e/3H{phi} becomes constant but negative, in sharp contrast to the ratio for the minimally coupled scalar field. We also find that the functional form of the equation of state of the scalar field asymptotically approaches that of the minimally coupled thawing quintessence.

  16. Mechanisms of rolling contact spalling

    NASA Technical Reports Server (NTRS)

    Kumar, A. M.; Kulkarni, S. M.; Bhargava, V.; Hahn, G. T.; Rubin, C. A.

    1987-01-01

    The results of a study aimed at analyzing the mechanical material interactions responsible for rolling contact spalling of the 440 C steel, high pressure oxygen turbopump bearings are presented. A coupled temperature displacement finite element analysis of the effects of friction heating under the contact is presented. The contact is modelled as a stationary, heat generating, 2 dimensional indent in an elastic perfectly plastic half-space with heat fluxes up to 8.6 x 10000 KW/m sq comparable to those generated in the bearing. Local temperatures in excess of 1000 C are treated. The calculations reveal high levels of residual tension after the contact is unloaded and cools. Efforts to promote Mode 2/Mode 3 fatigue crack growth under cyclic torsion in hardened 440 C steel are described. Spalls produced on 440 C steel by a 3 ball/rod rolling contact testing machine were studied with scanning microscopy. The shapes of the cyclic, stress strain hysteresis loops displayed by hardened 440 C steel in cyclic torsion at room temperature are defined for the plastic strain amplitudes encountered in rolling/sliding contact. Results of these analyses are discussed in detail.

  17. Rolling Contact Fatigue of Ceramics

    SciTech Connect

    Wereszczak, Andrew A; Wang, W.; Wang, Y.; Hadfield, M.; Kanematsu, W.; Kirkland, Timothy Philip; Jadaan, Osama M.

    2006-09-01

    High hardness, low coefficient of thermal expansion and high temperature capability are properties also suited to rolling element materials. Silicon nitride (Si{sub 3}N{sub 4}) has been found to have a good combination of properties suitable for these applications. However, much is still not known about rolling contact fatigue (RCF) behavior, which is fundamental information to assess the lifetime of the material. Additionally, there are several test techniques that are employed internationally whose measured RCF performances are often irreconcilable. Due to the lack of such information, some concern for the reliability of ceramic bearings still remains. This report surveys a variety of topics pertaining to RCF. Surface defects (cracks) in Si{sub 3}N{sub 4} and their propagation during RCF are discussed. Five methods to measure RCF are then briefly overviewed. Spalling, delamination, and rolling contact wear are discussed. Lastly, methods to destructively (e.g., C-sphere flexure strength testing) and non-destructively identify potential RCF-limiting flaws in Si{sub 3}N{sub 4} balls are described.

  18. Cold in-situ recycling evaluation

    SciTech Connect

    1996-12-01

    In 1984 the New Mexico State Highway and Transportation Department began using Cold Insitu Recycling for the rehabilitation of asphalt concrete pavements. This paper reports the results of a comprehensive evaluation of the method from the standpoint of pavement performance and cost. The evaluation was performed by selecting and investigating by physical tests, condition inspections and review of other data, 45 projects located throughout the state of New Mexico. It is concluded that performance will generally exceed the 10 year service life assumed during design. Costs were evaluated in comparison to a mill and overlay rehabilitation method with an equal structural coefficient on the basis of construction costs and estimated maintenance costs during the design life. It is clear from this study that the use of cold insitu recycling is cost effective and provides excellent performance for a service life that is yet to be determined, certainly exceeding ten years.

  19. Development of TRIP-Aided Lean Duplex Stainless Steel by Twin-Roll Strip Casting and Its Deformation Mechanism

    NASA Astrophysics Data System (ADS)

    Zhao, Yan; Zhang, Weina; Liu, Xin; Liu, Zhenyu; Wang, Guodong

    2016-10-01

    In the present work, twin-roll strip casting was carried out to fabricate thin strip of a Mn-N alloyed lean duplex stainless steel with the composition of Fe-19Cr-6Mn-0.4N, in which internal pore defects had been effectively avoided as compared to conventional cast ingots. The solidification structure observed by optical microscope indicated that fine Widmannstatten structure and coarse-equiaxed crystals had been formed in the surface and center, respectively, with no columnar crystal structures through the surface to center of the cast strip. By applying hot rolling and cold rolling, thin sheets with the thickness of 0.5 mm were fabricated from the cast strips, and no edge cracks were formed during the rolling processes. With an annealing treatment at 1323 K (1050 °C) for 5 minutes after cold rolling, the volume fractions of ferrite and austenite were measured to be approximately equal, and the distribution of alloying elements in the strip was further homogenized. The cold-rolled and annealed sheet exhibited an excellent combination of strength and ductility, with the ultimate tensile strength and elongation having been measured to be 1000 MPa and 65 pct, respectively. The microstructural evolution during deformation was investigated by XRD, EBSD, and TEM, indicating that ferrite and austenite had different deformation mechanisms. The deformation of ferrite phase was dominated by dislocation slipping, and the deformation of austenite phase was mainly controlled by martensitic transformation in the sequence of γ→ɛ-martensite→α'-martensite, leading to the improvement of strength and plasticity by the so-called transformation-induced plasticity (TRIP) effect. By contrast, lean duplex stainless steels of Fe-21Cr-6Mn-0.5N and Fe-23Cr-7Mn-0.6N fabricated by twin-roll strip casting did not show TRIP effects and exhibited lower strength and elongation as compared to Fe-19Cr-6Mn-0.4N.

  20. Noise exposure in oil mills

    PubMed Central

    Kumar, G. V. Prasanna; Dewangan, K. N.; Sarkar, Amaresh

    2008-01-01

    Context: Noise of machines in various agro-based industries was found to be the major occupational hazard for the workers of industries. The predominant noise sources need to be identified and the causes of high noise need to be studied to undertake the appropriate measures to reduce the noise level in one of the major agro-based industries, oil mills. Aims: To identify the predominant noise sources in the workrooms of oil mills. To study the causes of noise in oil mills. To measure the extent of noise exposure of oil mill workers. To examine the response of workers towards noise, so that appropriate measures can be undertaken to minimize the noise exposure. Settings and Design: A noise survey was conducted in the three renowned oil mills of north-eastern region of India. Materials and Methods: Information like output capacity, size of power source, maintenance condition of the machines and workroom configurations of the oil mills was collected by personal observations and enquiry with the owner of the mill. Using a Sound Level Meter (SLM) (Model-824, Larson and Davis, USA), equivalent SPL was measured at operator's ear level in the working zone of the workers near each machine of the mills. In order to study the variation of SPL in the workrooms of the oil mill throughout its operation, equivalent SPL was measured at two appropriate locations of working zone of the workers in each mill. For conducting the noise survey, the guidelines of Canadian Centre for Occupational Health and Safety (CCOHS) were followed. Grid points were marked on the floor of the workroom of the oil mill at a spacing of 1 m × 1 m. SPL at grid points were measured at about 1.5 m above the floor. The direction of the SLM was towards the nearby noisy source. To increase accuracy, two replications were taken at each grid point. All the data were recorded for 30 sec. At the end of the experiment, data were downloaded to a personal computer. With the help of utility software of Larson and Davis

  1. Cold Stress and the Cold Pressor Test

    ERIC Educational Resources Information Center

    Silverthorn, Dee U.; Michael, Joel

    2013-01-01

    Temperature and other environmental stressors are known to affect blood pressure and heart rate. In this activity, students perform the cold pressor test, demonstrating increased blood pressure during a 1- to 2-min immersion of one hand in ice water. The cold pressor test is used clinically to evaluate autonomic and left ventricular function. This…

  2. Gas fluidized-bed stirred media mill

    DOEpatents

    Sadler, III, Leon Y.

    1997-01-01

    A gas fluidized-bed stirred media mill is provided for comminuting solid ticles. The mill includes a housing enclosing a porous fluidizing gas diffuser plate, a baffled rotor and stator, a hollow drive shaft with lateral vents, and baffled gas exhaust exit ports. In operation, fluidizing gas is forced through the mill, fluidizing the raw material and milling media. The rotating rotor, stator and milling media comminute the raw material to be ground. Small entrained particles may be carried from the mill by the gas through the exit ports when the particles reach a very fine size.

  3. User's guide: Cold-mix recycling of asphalt concrete pavements. Final report

    SciTech Connect

    Shoenberger, J.E.

    1992-09-01

    This guide provides the technical information required to implement the application of cold-mix recycling of asphalt concrete pavements. Included are details on areas on application, benefits/advantages, limitations/disadvantages, and costs associated with this technology. Information is provided on two demonstration sites at Fort Gillem, Georgia, and Fort Leavenworth, Kansas. Also provided is information concerning funding, procurement, maintenance, and performance monitoring. A fact sheet on recycling, contract specification example, and references are provided in the appendixes.... Asphalt pavement recycling, Emulsified asphalt cement, Cold milling, In-place cold-mix asphalt recycling, Cold-mix asphalt recycling, Recycling of asphalt.

  4. Cold and Cough Medicines

    MedlinePlus

    ... What can you do for your cold or cough symptoms? Besides drinking lots of fluids and getting ... medicines. There are lots of different cold and cough medicines, and they do different things. Nasal decongestants - ...

  5. Cold knife cone biopsy

    MedlinePlus

    ... this page: //medlineplus.gov/ency/article/003910.htm Cold knife cone biopsy To use the sharing features on this page, please enable JavaScript. A cold knife cone biopsy (conization) is surgery to remove ...

  6. Cold Sores (Orofacial Herpes)

    MedlinePlus

    ... rash and rashes clinical tools newsletter | contact Share | Cold Sores (Orofacial Herpes) Information for adults A A ... face, known as orofacial herpes simplex, herpes labialis, cold sores, or fever blisters, is a common, recurrent ...

  7. Helitrons on a roll: eukaryotic rolling-circle transposons.

    PubMed

    Kapitonov, Vladimir V; Jurka, Jerzy

    2007-10-01

    Rolling-circle eukaryotic transposons, known as Helitron transposons, were first discovered in plants (Arabidopsis thaliana and Oryza sativa) and in the nematode Caenorhabditis elegans. To date, Helitrons have been identified in a diverse range of species, from protists to mammals. They represent a major class of eukaryotic transposons and are fundamentally different from classical transposons in terms of their structure and mechanism of transposition. Helitrons seem to have a major role in the evolution of host genomes. They frequently capture diverse host genes, some of which can evolve into novel host genes or become essential for helitron transposition.

  8. ONLINE SAG MILL PULSE MEASUREMENT AND OPTIMIZATION

    SciTech Connect

    Raj Rajamani; Jose Delgadillo; Vishal Duriseti

    2006-06-24

    The grinding efficiency of semi autogenous milling or ball milling depends on the tumbling motion of the total charge within the mill. Utilization of this tumbling motion for efficient breakage of particles depends on the conditions inside the mill. However, any kind of monitoring device to measure the conditions inside the mill shell during operation is virtually impossible due to the severe environment presented by the tumbling charge. An instrumented grinding ball, which is capable of surviving a few hours and transmitting the impacts it experiences, is proposed here. The spectrum of impacts collected over 100 revolutions of the mills presents the signature of the grinding environment inside mill. This signature could be effectively used to optimize the milling performance by investigating this signature's relation to mill product size, mill throughput, make-up ball size, mill speed, liner profile and ball addition rates. At the same time, it can also be used to design balls and liner systems that can survive longer in the mill. The technological advances made in electronics and communication makes this leap in instrumentation certainly viable. Hence, the instrumented grinding ball offers the ability to qualitatively observe and optimize the milling environment.

  9. Accumulative Roll Bonding for Bladesmithing: From Book to Burrito to Blade

    NASA Astrophysics Data System (ADS)

    Hawgood, Mary; Hasier, John; Ho, Kathy

    2016-10-01

    A bladesmithing program was undertaken with the aim of producing superior decorative steel from dissimilar starting metals using severe plastic deformation. Accumulative roll bonding using an antiquated rolling mill was performed on 1095, CPM S30V, and 15N20 Hi-Contrast steel. Original attempts using the CPM S30V and the 1095 were unsuccessful, while later attempts using the 1095 and 15N20 Hi-Contrast steels produced a more desirable ingot. Characterization and testing, consisting of both optical and scanning electron microscopy, of the starting and wrought materials as well as the challenges in producing knife steel via synthesis of modern and traditional forging techniques, are discussed and failures analyzed.

  10. Galilean Yang-Mills theory

    NASA Astrophysics Data System (ADS)

    Bagchi, Arjun; Basu, Rudranil; Kakkar, Ashish; Mehra, Aditya

    2016-04-01

    We investigate the symmetry structure of the non-relativistic limit of Yang-Mills theories. Generalising previous results in the Galilean limit of electrodynamics, we discover that for Yang-Mills theories there are a variety of limits inside the Galilean regime. We first explicitly work with the SU(2) theory and then generalise to SU( N) for all N, systematising our notation and analysis. We discover that the whole family of limits lead to different sectors of Galilean Yang-Mills theories and the equations of motion in each sector exhibit hitherto undiscovered infinite dimensional symmetries, viz. infinite Galilean Conformal symmetries in D = 4. These provide the first examples of interacting Galilean Conformal Field Theories (GCFTs) in D > 2.

  11. How rolling forecasting facilitates dynamic, agile planning.

    PubMed

    Miller, Debra; Allen, Michael; Schnittger, Stephanie; Hackman, Theresa

    2013-11-01

    Rolling forecasting may be used to replace or supplement the annual budget process. The rolling forecast typically builds on the organization's strategic financial plan, focusing on the first three years of plan projections and comparing the strategic financial plan assumptions with the organization's expected trajectory. Leaders can then identify and respond to gaps between the rolling forecast and the strategic financial plan on an ongoing basis.

  12. Anti-friction properties of ester additives during hot rolling of aluminum{copyright}

    SciTech Connect

    Januszkiewicz, K.R.; Bekmesian, G.; Heenan, D.F.

    1995-08-01

    Heavy esters of polyhydric alcohols, such as glycerol and synthetic polyols, are commonly used as additives in aluminum hot rolling lubricants. The presence of several hydroxyl groups allows a varying degree of esterification leading to the formation of full and partial esters. These esters are rarely separated from the main additive, and thus may be present in the finished rolling lubricant, affecting its anti-friction properties. The objective of this work was to examine the anti-friction properties of these potential ester contaminants during rolling on a laboratory hot rolling mill. Two lubricant application methods were examined; as emulsion and direct (neat oil) application. The anti-friction properties of additives were found to depend on their chemical structure and the lubricant applications method. In emulsified oils, partial esters of glycerol were found to greatly reduce friction in comparison to triglycerides, while the partial esters of synthetic polyols exhibited only a weak anti-friction effect. There was no frictional advantage observed which could be associated with using the partial esters in direct application mode. Moreover, under these conditions, the anti-friction properties of the completely esterified synthetic polyols were significantly lower than those of triglycerides, while in emulsions they were comparable. 11 refs., 7 figs., 3 tabs.

  13. Preliminary survey report. Karastan Rug Mill, Fieldcrest Mills, Inc. , Eden, North Carolina, July 14, 1981

    SciTech Connect

    Mortimer, V.D.

    1982-01-19

    A visit was made to the Karastan Rug Mill, Eden, North Carolina to evaluate control methods taken to protect workers from hazards associated with the use of adhesives. Adhesives were mixed in a small room just beyond the rollup area of the backsizing operation. In the backsizing operation, the carpet feed and roller/coating operations were followed by a drying oven, a cool-down unit, and the roll-up or doffing area. Two workers per shift were required on the backsizing line. The coating of the underside of the carpet with a latex adhesive binds the carpet fibers to the backing and stiffens the carpet. A styrene/butadiene (SBR) latex containing ammonia as an emulsion stabilizer was used as the base. Exhaust ventilation was used for the oven. Ammonia was the only contaminant noticeable in the workplace environment. At the edge of the coated carpet as it was entering the oven a level of 25 parts per million (ppm) ammonia was detected. A level of 30 ppm was detected alongside the coating rollers. A canopy hood was operated in the compounding room to draw away dust released when adding powdered chemicals to the reactor. An exhaust fan was mounted on the wall opposite the doorway of the latex storage building. If the carpet industry is included in the in-depth study phase, this site would be a prime candidate for a detailed survey.

  14. 4. APPROACH OF CARRS MILL ROAD TO THE SOUTH PORTAL ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    4. APPROACH OF CARRS MILL ROAD TO THE SOUTH PORTAL OF THE MITCHELLS MILL BRIDGE; VIEW TO NORTH. - Mitchell's Mill Bridge, Spanning Winter's Run on Carrs Mill Road, west of Bel Air, Bel Air, Harford County, MD

  15. 4. VIEW OF THE ROAD TO THE MILL, FACING SOUTH. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    4. VIEW OF THE ROAD TO THE MILL, FACING SOUTH. THE MILL (FEATURE B-27) IS SHOWN IN THE BACKGROUND. - Nevada Lucky Tiger Mill & Mine, Mill, East slope of Buckskin Mountain, Paradise Valley, Humboldt County, NV

  16. Elevation, west portal. Sign on portal reads Watson Mill Bridge, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Elevation, west portal. Sign on portal reads Watson Mill Bridge, est. 1885. - Watson Mill Bridge, Spanning South Fork Broad River, Watson Mill Road, Watson Mill Bridge State Park, Comer, Madison County, GA

  17. Cold Fronts in Cold Dark Matter Clusters

    NASA Astrophysics Data System (ADS)

    Nagai, Daisuke; Kravtsov, Andrey V.

    2003-04-01

    Recently, high-resolution Chandra observations revealed the existence of very sharp features in the X-ray surface brightness and temperature maps of several clusters. These features, called cold fronts, are characterized by an increase in surface brightness by a factor >~2 over 10-50 kpc accompanied by a drop in temperature of a similar magnitude. The existence of such sharp gradients can be used to put interesting constraints on the physics of the intracluster medium (ICM) if their mechanism and longevity are well understood. Here, we present results of a search for cold fronts in high-resolution simulations of galaxy clusters in cold dark matter models. We show that sharp gradients with properties similar to those of observed cold fronts naturally arise in cluster mergers when the shocks heat gas surrounding the merging subcluster, while its dense core remains relatively cold. The compression induced by supersonic motions and shock heating during the merger enhance the amplitude of gas density and temperature gradients across the front. Our results indicate that cold fronts are nonequilibrium transient phenomena and can be observed for a period of less than a billion years. We show that the velocity and density fields of gas surrounding the cold front can be very irregular, which would complicate analyses aiming to put constraints on the physical conditions of the ICM in the vicinity of the front.

  18. METHOD OF HOT ROLLING URANIUM METAL

    DOEpatents

    Kaufmann, A.R.

    1959-03-10

    A method is given for quickly and efficiently hot rolling uranium metal in the upper part of the alpha phase temperature region to obtain sound bars and sheets possessing a good surface finish. The uranium metal billet is heated to a temperature in the range of 1000 deg F to 1220 deg F by immersion iii a molten lead bath. The heated billet is then passed through the rolls. The temperature is restored to the desired range between successive passes through the rolls, and the rolls are turned down approximately 0.050 inch between successive passes.

  19. Quantitative characterization of the surface topography of rolled sheets by laser scanning microscopy and fourier transformation

    NASA Astrophysics Data System (ADS)

    Gjønnes, Liv

    1996-08-01

    The surface of twin-roll cast aluminum sheets undergoes dramatic changes during cold rolling. This is mainly due to variables in the roll gap, topography of the rolls, lubrication, material properties, and in particular the initial structure and topography of the cast sheet. Therefore, it is important to have means to quantitatively describe the changes in the surface structure of each pass and from pass to pass in order to optimize the desired final surface structure. To achieve this, the laser scanning microscope (LSM) with its confocal technique has been employed to image the three-dimensional (3-D) topography and to digitize the image for further computer analysis. The digitization of the image is primarily motivated by the need to introduce a Fourier transformation of the surface topography. The method is effective in describing qualitative periodic trends in the surface features. Information is gained on the shape and periodicities as well as roughness directionality. For instance, grooves and cross hatches and their remnants can be followed from one pass to the other. Important characteristics of the surface topography such as rolling ridges and shingles can also easily be characterized.

  20. Lagrangian and arbitrary Lagrangian Eulerian simulations of complex roll-forming processes

    NASA Astrophysics Data System (ADS)

    Crutzen, Yanick; Boman, Romain; Papeleux, Luc; Ponthot, Jean-Philippe

    2016-04-01

    The Arbitrary Lagrangian Eulerian (ALE) formalism is a breakthrough technique in the numerical simulation of the continuous-type roll-forming process. In contrast to the classical Lagrangian approach, the ALE formalism can compute the hopefully stationary state for the entire mill length with definitely effortless set-up tasks thanks to a nearly-stationary mesh. In this paper, advantages of ALE and Lagrangian formalisms are extensively discussed for simulating such continuous-type processes. Through a highly complex industrial application, the ease of use of ALE modelling is illustrated with the in-house code METAFOR. ALE and Lagrangian results are in good agreement with each other.

  1. GA-based PID control of the plate width in hot-plate mills

    NASA Astrophysics Data System (ADS)

    Kim, Byungman; Lee, Dae Y.; Cho, Hyungsuck

    1999-11-01

    In hot plate mills the slabs from incoming reheat furnace are reduced to the desired width and thickness, being rolled out with considerable accuracy. The process of changing the plate width is controlled by a pair of edge rolls, which is called edger. The objectives of this edging process are to meet tight width tolerances of plates and to reduce the yield loss caused by trimming when irregular width is formed at the plate edge. There are several factors that result in complexity and uncertainty in width control. These include inaccurate edger set-up model, degradation of various mill equipment, variation of operation conditions, environments and variation of the dimension of incoming cast slabs. In this paper, a genetic algorithm-based PID control is proposed to ensure the control of the desired width at the exit of the mill. The approach adopted here is essentially optimization of the PID controller gains in order to minimize the error between the desired and actual slab width. Since the design parameters associated with genetic algorithm affect convergence performance, the effects of these parameters are investigated in detail. In addition, the control performance is also evaluated for various process parameters such as initial width of the incoming slab and temperature of the slab. Based on the result obtained from a series of simulations, the proposed control method is found to yield satisfactory performance for various process conditions.

  2. LES Simulations of Roll Clouds Observed During Mixed- Phase Arctic Cloud Experiment

    SciTech Connect

    Greenberg, S.D.; Harrington, J.Y.; Prenni, A.; DeMott, P.

    2005-03-18

    Roll clouds, and associated roll convection, are fairly common features of the atmospheric boundary layer. While these organized cumuliform clouds are found over many regions of the planet, they are quite ubiquitous near the edge of the polar ice sheets. In particular, during periods of off-ice flow, when cold polar air flows from the ice pack over the relatively warm ocean water, strong boundary layer convection develops along with frequent rolls. According to Bruemmer and Pohlman (2000), most of the total cloud cover in the Arctic is due to roll clouds. In an effort to examine the influences of mixed-phase microphysics on the boundary layer evolution of roll clouds during off-ice flow, Olsson and Harrington (2000) used a 2D mesoscale model coupled to a bulk microphysical scheme (see Section 2). Their results showed that mixed-phase clouds produced more shallow boundary layers with weaker turbulence than liquid-phase cases. Furthermore, their results showed that because of th e reduced turbulent drag on the atmosphere in the mixed-phase case, regions of mesoscale divergence in the marginal ice-zone were significantly affected. A follow-up 2D study (Harrington and Olsson 2001) showed that the reduced turbulent intensity in mixed-phase cases was due to precipitation. Ice precipitation caused downdraft stabilization which fed back and caused a reduction in the surface heat fluxes. In this work, we extend the work of Olsson and Harrington (2000) and Harrington and Olsson (2001) by examining the impacts of ice microphysics on roll convection. We will present results that illustrate how microphysics alters roll cloud structure and dynamics.

  3. Cough and Cold Medicine Abuse

    MedlinePlus

    ... and Cold Medicine Abuse DrugFacts: Cough and Cold Medicine Abuse Email Facebook Twitter Revised May 2014 Some ... diverted for abuse. How Are Cough and Cold Medicines Abused? Cough and cold medicines are usually consumed ...

  4. 1. VIEW LOOKING NORTHWEST AT MAIN ELEVATION OF STARK MILL, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. VIEW LOOKING NORTHWEST AT MAIN ELEVATION OF STARK MILL, A REINFORCED CONCRETE MILL BUILT BY NEW ENGLAND SOUTHERN MILLS IN 1923-24. THE MILL WAS DESIGNED BY LOCKWOOD GREENE ENGINEERS, AND CONTAINED 35,000 SPINDLES FOR MAKING TIRE FABRICS. PART OF THE WEAVING WOULD TAKE PLACE AT HOGANSVILLE MILL (BUILT c. 1900), ANOTHER NEW ENGLAND SOUTHERN MILL NEARBY, UNTIL THE DEMOLITION OF THAT MILL IN THE 1970s. - Stark Mill, 117 Corinth Road, Hogansville, Troup County, GA

  5. Effect of temper rolling on final shape defects in a V-section roll forming process

    NASA Astrophysics Data System (ADS)

    Abvabi, Akbar; Rolfe, Bernard; Hodgson, Peter D.; Weiss, Matthias

    2013-12-01

    Roll forming is a continuous process in which a flat strip is shaped to the desired profile by sequential bending in a series of roll stands. Because of the large variety of applications of roll forming in the industry, Finite Element Analysis (FEA) is increasingly utilized for roll forming process design. Bending is the dominant deformation mode in roll forming. Sheet materials used in this process are generally temper rolled, roller- or tension- leveled. These processes introduce residual stresses into the material, and recent studies have shown that those affect the material behavior in bending. In this study a numerical model of the temper rolling (skin passing) process was used to determine a residual stress distribution in a dual phase, DP780, steel strip. A 5-stand roll forming process for the forming of a V-section was modeled, and the effect of various thickness reduction levels in the temper rolling process on the final shape defects was analyzed. The results show that a small thickness reduction in the temper rolling process decreases the maximum bow height but the final springback angle increases. It is also shown that reasonable model accuracy can be achieved by including the residual stress information due to temper rolling as initial condition in the numerical modeling of a roll forming process.

  6. Rolling-cuff flexible bellows

    DOEpatents

    Lambert, D.R.

    1982-09-27

    A flexible connector apparatus used to join two stiff non-deformable members, such as piping, is described. The apparatus is provided with one or more flexible sections or assemblies each utilizing a bellows of a rolling cuff type connected between two ridge members, with the bellows being supported by a back-up ring, such that only the curved end sections of the bellows are unsupported. Thus, the bellows can be considered as being of a tube-shaped configuration and thus have high pressure resistance. The components of the flexible apparatus are sealed or welded one to another such that it is fluid tight.

  7. Factors contributing to milling quality differences in MY3, a 'RiceCAP' project milling population

    Technology Transfer Automated Retrieval System (TEKTRAN)

    A unique California long grain milling population is being phenotyped for milling and fissuring characteristics within the RiceCAP project. Low milling parent of this population has difference in grain shape, degree of chalkiness, and amylose content, as compared to the high milling parent. Contri...

  8. Machine Shop. Module 6: Milling. Instructor's Guide.

    ERIC Educational Resources Information Center

    Walden, Charles H.

    This document consists of materials for a 12-unit course on the following topics: (1) introduction to milling; (2) structure and accessories; (3) safety and maintenance; (4) cutting-tool variables; (5) basic set-up activities; (6) squaring a workpiece; (7) hole-making operations; (8) form milling; (9) machining keyways; (10) milling angular…

  9. 77 FR 14837 - Bioassay at Uranium Mills

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-03-13

    ... COMMISSION Bioassay at Uranium Mills AGENCY: Nuclear Regulatory Commission. ACTION: Draft regulatory guide... for public comment draft regulatory guide (DG), DG-8051, ``Bioassay at Uranium Mills.'' This guide describes a bioassay program acceptable to the NRC staff for uranium mills and applicable portions...

  10. J. S. Mill on Education

    ERIC Educational Resources Information Center

    Ryan, Alan

    2011-01-01

    Mill may be said either to have written rather little on education or to have written a very great deal. He himself distinguished between a "narrow" and a "wider" sense of education, the former limited to what happens in formal educational settings, the latter embracing all the influences that make us who and what we are. He wrote rather little on…

  11. Extracting lignins from mill wastes

    NASA Technical Reports Server (NTRS)

    Humphrey, M. F.

    1977-01-01

    Addition of quaternary ammonium compound and activated charcoal to pulp and mill wastes precipitates lignins in sludge mixture. Methanol dissolves lignins for separation from resulting slurry. Mineral acid reprecipitates lignins in filtered solution. Quaternary ammonium compound, activated charcoal, as well as water may be recovered and recycled from this process.

  12. How cold is cold dark matter?

    SciTech Connect

    Armendariz-Picon, Cristian; Neelakanta, Jayanth T. E-mail: jtneelak@syr.edu

    2014-03-01

    If cold dark matter consists of particles, these must be non-interacting and non-relativistic by definition. In most cold dark matter models however, dark matter particles inherit a non-vanishing velocity dispersion from interactions in the early universe, a velocity that redshifts with cosmic expansion but certainly remains non-zero. In this article, we place model-independent constraints on the dark matter temperature to mass ratio, whose square root determines the dark matter velocity dispersion. We only assume that dark matter particles decoupled kinetically while non-relativistic, when galactic scales had not entered the horizon yet, and that their momentum distribution has been Maxwellian since that time. Under these assumptions, using cosmic microwave background and matter power spectrum observations, we place upper limits on the temperature to mass ratio of cold dark matter today (away from collapsed structures). These limits imply that the present cold dark matter velocity dispersion has to be smaller than 54 m/s. Cold dark matter has to be quite cold, indeed.

  13. Properties of dispersion-strengthened chromium - 4-volume-percent-thoria alloys produced by ball milling in hydrogen iodide

    NASA Technical Reports Server (NTRS)

    Arias, A.

    1974-01-01

    The effects of processing variables on the tensile properties and ductile-to-brittle transition temperature (DBTT) of Cr + 4 vol. %ThO2 alloys and of pure Cr produced by ball milling in hydrogen iodide were investigated. Hot rolled Cr + ThO2 was stronger than either hot pressed Cr + ThO2 or pure Cr at temperatures up to 1537 C. Hot pressed Cr + ThO2 had a DBTT of 501 C as compared with minus 8 to 24 C for the hot rolled Cr + ThO2 and with 139 C for pure Cr. It is postulated that the dispersoid in the hot rolled alloys lowers the DBTT by inhibiting recovery and recrystallization of the strained structure.

  14. 14 CFR 25.349 - Rolling conditions.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... STANDARDS: TRANSPORT CATEGORY AIRPLANES Structure Flight Maneuver and Gust Conditions § 25.349 Rolling conditions. The airplane must be designed for loads resulting from the rolling conditions specified in... deflections may be limited by pilot effort) must be considered in combination with an airplane load factor...

  15. 14 CFR 25.349 - Rolling conditions.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... STANDARDS: TRANSPORT CATEGORY AIRPLANES Structure Flight Maneuver and Gust Conditions § 25.349 Rolling conditions. The airplane must be designed for loads resulting from the rolling conditions specified in... deflections may be limited by pilot effort) must be considered in combination with an airplane load factor...

  16. 14 CFR 25.349 - Rolling conditions.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... STANDARDS: TRANSPORT CATEGORY AIRPLANES Structure Flight Maneuver and Gust Conditions § 25.349 Rolling conditions. The airplane must be designed for loads resulting from the rolling conditions specified in... deflections may be limited by pilot effort) must be considered in combination with an airplane load factor...

  17. 14 CFR 25.349 - Rolling conditions.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... STANDARDS: TRANSPORT CATEGORY AIRPLANES Structure Flight Maneuver and Gust Conditions § 25.349 Rolling conditions. The airplane must be designed for loads resulting from the rolling conditions specified in... deflections may be limited by pilot effort) must be considered in combination with an airplane load factor...

  18. Lubrication of rolling-element bearings

    NASA Technical Reports Server (NTRS)

    Parker, R. J.

    1980-01-01

    The lubrication of rolling element bearings is surveyed. Emphasis is on the critical design aspects related to speed, temperature, and ambient pressure environment. Types of lubrication including grease, jets, mist, wick, and through the race are discussed. The historical development, present state of technology, and the future problems of rolling element bearing lubrication are discussed.

  19. Roll forming of eco-friendly stud

    NASA Astrophysics Data System (ADS)

    Keum, Y. T.; Lee, S. Y.; Lee, T. H.; Sim, J. K.

    2013-12-01

    In order to manufacture an eco-friendly stud, the sheared pattern is designed by the Taguchi method and expanded by the side rolls. The seven geometrical shape of sheared pattern are considered in the structural and thermal analyses to select the best functional one in terms of the durability and fire resistance of dry wall. For optimizing the size of the sheared pattern chosen, the L9 orthogonal array and smaller-the-better characteristics of the Taguchi method are used. As the roll gap causes forming defects when the upper-and-lower roll type is adopted for expanding the sheared pattern, the side roll type is introduced. The stress and strain distributions obtained by the FEM simulation of roll-forming processes are utilized for the design of expanding process. The expanding process by side rolls shortens the length of expanding process and minimizes the cost of dies. Furthermore, the stud manufactured by expanding the sheared pattern of the web is an eco-friend because of the scrapless roll-forming process. In addition, compared to the conventionally roll-formed stud, the material cost is lessened about 13.6% and the weight is lightened about 15.5%.

  20. 42 CFR 21.46 - Merit roll.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 42 Public Health 1 2010-10-01 2010-10-01 false Merit roll. 21.46 Section 21.46 Public Health PUBLIC HEALTH SERVICE, DEPARTMENT OF HEALTH AND HUMAN SERVICES PERSONNEL COMMISSIONED OFFICERS Appointment § 21.46 Merit roll. Each board appointed pursuant to § 21.30 to consider the qualifications...

  1. Computational Analysis of Ares I Roll Control System Jet Interaction Effects on Rolling Moment

    NASA Technical Reports Server (NTRS)

    Deere, Karen A.; Pao, S. Paul; Abdol-Hamid, Khaled S.

    2011-01-01

    The computational flow solver USM3D was used to investigate the jet interaction effects from the roll control system on the rolling moment of the Ares I full protuberance configuration at wind tunnel Reynolds numbers. Solutions were computed at freestream Mach numbers from M = 0.5 to M = 5 at the angle of attack 0deg, at the angle of attack 3.5deg for a roll angle of 120deg, and at the angle of attack 7deg for roll angles of 120deg and 210deg. Results indicate that the RoCS housing provided a beneficial jet interaction effect on vehicle rolling moment for M > or = 0.9. Most of the components downstream of the roll control system housing contributed to jet interaction penalties on vehicle rolling moment.

  2. The study of double flank micro gear roll testing

    NASA Astrophysics Data System (ADS)

    Liu, Yen-Chih; An, Nai-Chun; Yang, Shu-Han; Yan, Sheng-Zhan; Chen, Shih-Lu

    2011-12-01

    The recent fast development of multifunctional portable electronic devices results in the obvious requirement of micro mechanical components. Due to the popular application of the micro actuators and the micro gearboxes, micro gears become the frequently used micro mechanical component in a small device such as small intelligent robots or dental surgical devices. Metal Industries Research & Development Centre (MIRDC) has successfully developed a small speed reducer that comprises several micro planetary gear trains. The module of this micro planetary gear train is 0.12mm. Since all gears are small, no commercial instrument is available for inspection. How to evaluate the manufacturing quality of micro gears becomes an important issue. This study focuses on the double flank gear rolling test and a specialized apparatus is built referring to the testing requirements in the international standards. The center distance variation during the rolling test is recorded and two indices, the total radial composite deviation and the maximum tooth-to-tooth radial composite deviation, are calculated to evaluate the accuracy grade of the micro gears. Experimental results show that the accuracy of the micro gear made by the cold forging process conforms to grade 7 defined in the ISO 1328-2 while grade 2 is achieved if the JGMA 116-02 is specified.

  3. High-strength high-conductivity Cu-Nb microcomposite sheet fabricated via multiple roll bonding

    NASA Astrophysics Data System (ADS)

    Jha, S. C.; Delagi, R. G.; Forster, J. A.; Krotz, P. D.

    1993-01-01

    Copper-niobium microcomposites are a new class of high-strength high-conductivity materials that have attractive properties for room- and elevated-temperature applications. Since Nb has little solid solubility in Cu, addition of Nb to Cu does not affect its conductivity. Copper-niobium microcomposites are melted and cast so that the microstructure of cast Cu-Nb ingots consists of 1-to 10 μm Nb dendrites uniformly distributed within the copper matrix. Extensive wire drawing with a true processing strain ( η > 12) of Cu-Nb alloy leads to refinement and elongation of Nb dendrites into 1-to 10 nm-thick filaments. The presence of such fine Nb filaments causes a significant increase in the strength of Cu-Nb wires. The tensile strength of heavily drawn Cu-Nb wires was determined to be significantly higher than the values predicted by the rule of mixtures. This article reports the fabrication of high-strength Cu-Nb micro-composite sheet by multiple roll bonding. It is difficult and impractical to attain high processing strains ( η > 3) by simple cold rolling. In most practical cold-rolling operation, the thickness reduction does not exceed 90 pct ( η ≅ 2). Therefore, innovative processing is required to generate high strength in Cu-Nb microcomposite sheet. Multiple roll bonding of Cu-Nb has been utilized to store high processing strain ( η > 10) in the material and refine the Nb particle size within the copper matrix. This article describes the microstructure, mechanical properties, and thermal stability of roll-bonded Cu-Nb microcomposite sheet.

  4. Effect of Hot Rolling Process on Microstructure and Properties of Low-Carbon Al-Killed Steels Produced Through TSCR Technology

    NASA Astrophysics Data System (ADS)

    Paul, S. K.; Ahmed, U.; Megahed, G. M.

    2011-10-01

    Low-carbon Al-killed hot rolled strips for direct forming, cold rolling, and galvanizing applications are produced from the similar chemistry at Ezz Flat Steel (EFS) through thin slab casting and rolling (TSCR) technology. The desired mechanical and microstructural properties in hot bands for different applications are achieved through control of hot rolling parameters, which in turn control the precipitation and growth of AlN. Nitrogen in solid solution strongly influences the yield strength (YS), ductility, strain aging index (SAI), and other formability properties of steel. The equilibrium solubility of AlN in austenite at different temperatures and its isothermal precipitation have been studied. To achieve the formability properties for direct forming, soluble nitrogen is fixed as AlN by coiling the strip at higher temperatures. For stringent cold forming, boron was added below the stoichiometric ratio with nitrogen, which improved the formability properties dramatically. The requirements of hot band for processing into cold rolled and annealed deep drawing sheets are high SAI and fine-grain microstructure. Higher finish rolling and low coiling temperatures are used to achieve these. Fully processed cold rolled sheets from these hot strips at customer's end have shown good formability properties. Coil break marks observed in some coils during uncoiling were found to be associated with yielding phenomenon. The spike height (difference between upper and lower yield stresses) and yield point elongation (YPE) were found to be the key material parameters for the break marks. Factors affecting these parameters have been studied and the coiling temperature optimized to overcome the problem.

  5. Rolling element bearing defect diagnosis under variable speed operation through angle synchronous averaging of wavelet de-noised estimate

    NASA Astrophysics Data System (ADS)

    Mishra, C.; Samantaray, A. K.; Chakraborty, G.

    2016-05-01

    Rolling element bearings are widely used in rotating machines and their faults can lead to excessive vibration levels and/or complete seizure of the machine. Under special operating conditions such as non-uniform or low speed shaft rotation, the available fault diagnosis methods cannot be applied for bearing fault diagnosis with full confidence. Fault symptoms in such operating conditions cannot be easily extracted through usual measurement and signal processing techniques. A typical example is a bearing in heavy rolling mill with variable load and disturbance from other sources. In extremely slow speed operation, variation in speed due to speed controller transients or external disturbances (e.g., varying load) can be relatively high. To account for speed variation, instantaneous angular position instead of time is used as the base variable of signals for signal processing purposes. Even with time synchronous averaging (TSA) and well-established methods like envelope order analysis, rolling element faults in rolling element bearings cannot be easily identified during such operating conditions. In this article we propose to use order tracking on the envelope of the wavelet de-noised estimate of the short-duration angle synchronous averaged signal to diagnose faults in rolling element bearing operating under the stated special conditions. The proposed four-stage sequential signal processing method eliminates uncorrelated content, avoids signal smearing and exposes only the fault frequencies and its harmonics in the spectrum. We use experimental data1

  6. Effect of asymmetric hot rolling on texture, microstructure and magnetic properties in a non-grain oriented electrical steel

    NASA Astrophysics Data System (ADS)

    Chen, S.; Butler, J.; Melzer, S.

    2014-11-01

    In this study, both asymmetric hot rolling (AHR) and conventional hot rolling (CHR) were carried out to study the effect of the hot rolling conditions on the evolution of the texture and microstructure in a non-grain oriented (NGO) steel. The microstructure and texture in the subsequent processing stages were characterised and related to the final magnetic properties. The results show that AHR, compared with CHR, tends to homogenise texture through thickness of the hot band strips. AHR results in a higher fraction of the θ-fibre ({0 0 1}) and a lower fraction of the γ-fibre ({1 1 1}) in the hot band strips, which are favourable features in relation to the magnetic properties of the strip. However, the favourable features observed in hot rolled AHR strips are eliminated after cold rolling and annealing. Contrarily, the required θ-fibre is decreased and the unwanted γ-fibre is intensified in the AHR sheet after cold rolling and their strength is maintained in the subsequent process steps. On the other hand, AHR does not produce a discernible change in the grain size in the hot band annealed strip and in the final annealed sheet, except that the magnetic anisotropy in the AHR is improved after skin pass and extra annealing as the result of the redistribution of the texture components within the θ-fibre, no significant improvement of the magnetic properties as a direct consequence of the application of asymmetric hot rolling has been observed under the current AHR experimental conditions.

  7. Effects of rolling conditions on grain orientation and magnetic properties of thin-gauged 3% Si-Fe sheets

    SciTech Connect

    Kim, J.C.; Heo, N.H.; Chai, K.H.; Na, J.G.; Woo, J.S.; Kim, G.M.

    1998-04-03

    3% Si-Fe sheets are widely used as core material of large transformers, large rotating machines and pole transformers due to characteristic soft magnetic properties, where energy losses during magnetization are critically concerned. The magnetic characteristics in silicon iron arises from a preferred grain orientation, i.e. (110) [001] Goss texture which forms after cold rolling followed by secondary recrystallization. In this paper, effects of rolling direction on the grain orientation and magnetic properties of the thin-gauged 3% Si-Fe sheets are investigated.

  8. Stress analysis of bearings of main eccentric shaft for width mill

    NASA Astrophysics Data System (ADS)

    Feng, Xianzhang; Liu, Yuanpeng; Cui, Yanmei; Jiang, Zhiqiang

    2009-07-01

    In order to analyze the dynamic load and lifespan of bearing of maim eccentric axis of mill in the course of working, the mechanical model of maim eccentric axis was established using the theory of free beam in material mechanics under the research load character of metal rolling, make the results of the finite element analysis as conditions for the model during rolling metal. The force and lifespan calculation were studied for the bearing systematically, the calculated results show that the bearings exist periodicity force of impact, the same rules as testing inline. The calculated results coincide better with practical measured results and completely achieve the prediction accuracy requirements required by the engineering, and the bearings can meet requirements in the field.

  9. Cold pool dissipation

    NASA Astrophysics Data System (ADS)

    Grant, Leah D.; Heever, Susan C.

    2016-02-01

    The mechanisms by which sensible heat fluxes (SHFs) alter cold pool characteristics and dissipation rates are investigated in this study using idealized two-dimensional numerical simulations and an environment representative of daytime, dry, continental conditions. Simulations are performed with no SHFs, SHFs calculated using a bulk formula, and constant SHFs for model resolutions with horizontal (vertical) grid spacings ranging from 50 m (25 m) to 400 m (200 m). In the highest resolution simulations, turbulent entrainment of environmental air into the cold pool is an important mechanism for dissipation in the absence of SHFs. Including SHFs enhances cold pool dissipation rates, but the processes responsible for the enhanced dissipation differ depending on the SHF formulation. The bulk SHFs increase the near-surface cold pool temperatures, but their effects on the overall cold pool characteristics are small, while the constant SHFs influence the near-surface environmental stability and the turbulent entrainment rates into the cold pool. The changes to the entrainment rates are found to be the most significant of the SHF effects on cold pool dissipation. SHFs may also influence the timing of cold pool-induced convective initiation by altering the environmental stability and the cold pool intensity. As the model resolution is coarsened, cold pool dissipation is found to be less sensitive to SHFs. Furthermore, the coarser resolution simulations not only poorly but sometimes wrongly represent the SHF impacts on the cold pools. Recommendations are made regarding simulating the interaction of cold pools with convection and the land surface in cloud-resolving models.

  10. Cold fusion, Alchemist's dream

    SciTech Connect

    Clayton, E.D.

    1989-09-01

    In this report the following topics relating to cold fusion are discussed: muon catalysed cold fusion; piezonuclear fusion; sundry explanations pertaining to cold fusion; cosmic ray muon catalysed cold fusion; vibrational mechanisms in excited states of D{sub 2} molecules; barrier penetration probabilities within the hydrogenated metal lattice/piezonuclear fusion; branching ratios of D{sub 2} fusion at low energies; fusion of deuterons into {sup 4}He; secondary D+T fusion within the hydrogenated metal lattice; {sup 3}He to {sup 4}He ratio within the metal lattice; shock induced fusion; and anomalously high isotopic ratios of {sup 3}He/{sup 4}He.

  11. Computational Fluid Dynamics Modeling of Macrosegregation and Shrinkage in Large-Diameter Steel Roll Castings

    NASA Astrophysics Data System (ADS)

    Nastac, Laurentiu

    2011-12-01

    Minimizing macrosegregation and shrinkage in large cast steel mill rolls challenges the limits of commercial foundry technology. Processing improvements have been achieved by balancing the total heat input of casting with the rate of heat extraction from the surface of the roll in the mold. A submerged entry nozzle (SEN) technique that injects a dilute alloy addition through a nozzle into the partially solidified net-shaped roll ingot can mitigate both centerline segregation and midradius channel segregate conditions. The objective of this study is to optimize the melt chemistry, solidification, and SEN conditions to minimize centerline and midradius segregation, and then to improve the quality of the transition region between the outer shell and the diluted interior region. To accomplish this objective, a multiphase, multicomponent computational fluid dynamics (CFD) code was developed for studying the macrosegregation and shrinkage under various casting conditions for a 65-ton, 1.6-m-diameter steel roll. The developed CFD framework consists of solving for the volume fraction of phases (air and steel mixture), temperature, flow, and solute balance in multicomponent alloy systems. Thermal boundary conditions were determined by measuring the temperature in the mold at several radial depths and height locations. The thermophysical properties including viscosity of steel alloy used in the simulations are functions of temperature. The steel mixture in the species-transfer model consists of the following elements: Fe, Mn, Si, S, P, C, Cr, Mo, and V. Density and liquidus temperature of the steel mixture are locally affected by the segregation of these elements. The model predictions were validated against macrosegregation measured from pieces cut from the 65-ton roll. The effect of key processing parameters such as melt composition and superheat of both the shell and the dilute interior alloy are addressed. The influence of mold type and thickness on macrosegregation and

  12. Space processing applications of ion beam technology. [surface finishing, welding, milling and film deposition

    NASA Technical Reports Server (NTRS)

    Grodzka, P. G.

    1977-01-01

    Ion thruster engines for spacecraft propulsion can serve as ion beam sources for potential space processing applications. The advantages of space vacuum environments and the possible gravity effects on thruster ion beam materials operations such as thin film growth, ion milling, and surface texturing were investigated. The direct gravity effect on sputter deposition and vapor deposition processes are discussed as well as techniques for cold and warm welding.

  13. Consolidation of Al2O3/Al Nanocomposite Powder by Cold Spray

    NASA Astrophysics Data System (ADS)

    Poirier, Dominique; Legoux, Jean-Gabriel; Drew, Robin A. L.; Gauvin, Raynald

    2011-01-01

    While the improvement in mechanical properties of nanocomposites makes them attractive materials for structural applications, their processing still presents significant challenges. In this article, cold spray was used to consolidate milled Al and Al2O3/Al nanocomposite powders as well as the initial unmilled and unreinforced Al powder. The microstructure and nanohardness of the feedstock powders as well as those of the resulting coatings were compared. The results show that the large increase in hardness of the Al powder after mechanical milling is preserved after cold spraying. Good quality coating with low porosity is obtained from milled Al. However, the addition of Al2O3 to the Al powder during milling decreases the powder and coating nanohardness. This lower hardness is attributed to non-optimized milling parameters leading to cracked particles with insufficient Al2O3 embedding in Al. The coating produced from the milled Al2O3/Al mixture also showed lower particle cohesion and higher amount of porosity.

  14. Characteristic of torsional vibration of mill main drive excited by electromechanical coupling

    NASA Astrophysics Data System (ADS)

    Zhang, Yifang; Yan, Xiaoqiang; Lin, Qihui

    2016-01-01

    In the study of electromechanical coupling vibration of mill main drive system, the influence of electrical system on the mechanical transmission is considered generally, however the research for the mechanism of electromechanical interaction is lacked. In order to research the electromechanical coupling resonance of main drive system on the F3 mill in a plant, the cycloconverter and synchronous motor are modeled and simulated by the MTLAB/SIMULINK firstly, simulation result show that the current harmonic of the cycloconverter can lead to the pulsating torque of motor output. Then the natural characteristics of the mechanical drive system are calculated by ANSYS, the result show that the modal frequency contains the component which is close to the coupling vibration frequency of 42Hz. According to the simulation result of the mechanical and electrical system, the closed loop feedback model including the two systems are built, and the mechanism analysis of electromechanical coupling presents that there is the interaction between the current harmonic of electrical system and the speed of the mechanical drive system. At last, by building and computing the equivalent nonlinear dynamics model of the mechanical drive system, the dynamic characteristics of system changing with the stiffness, damping coefficient and the electromagnetic torque are obtained. Such electromechanical interaction process is suggested to consider in research of mill vibration, which can induce strong coupling vibration behavior in the rolling mill drive system.

  15. 2. South facade of the Monadnock Mills complex looking east ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    2. South facade of the Monadnock Mills complex looking east down Water Street. Mill No. 2 is in the center of the photo, Mill No. 1 is to the right. The tower in Mill No. 1 retains its original design. The tower in Mill No. 2 was altered when an elevator was installed. The shed monitor in Mill No. 2 was constructed in 1879. - Monadnock Mills, 15 Water Street, Claremont, Sullivan County, NH

  16. Microstructure and Physical Properties of Tb2TiO5 Neutron Absorber Synthesized by Ball Milling and Sintering

    NASA Astrophysics Data System (ADS)

    Huang, Jinghua; Ran, Guang; Liu, Tengjiao; Shen, Qiang; Li, Ning

    2016-10-01

    Tb2TiO5 neutron absorber was synthesized by ball milling and sintering. Microstructure character of ball-milled Tb4O7-17.605%TiO2 (mass fraction, %) powders and sintered bulks was analyzed using XRD, SEM and TEM. The microhardness, coefficient of thermal expansion and thermal conductivity of sintered bulks were measured. The experiment results showed that the nanocrystalline solid solution was obtained during ball milling. After 96 h of ball milling, TiO2 was completely solved in Tb4O7 and the crystal size of Tb4O7 was up to 37 nm. The bulk materials prepared by cold isostatic pressing were sintered at 1300 °C. Tb2TiO5 bulks with an orthorhombic structure were obtained. The microhardness of sintered bulks, as well as the thermal conductivity, increased firstly with increasing ball milling time and then decreased. The coefficient of thermal expansion decreased initially and then increased with increasing ball milling time. For the sintered bulk with powder milled for 48 h, the highest values of both microhardness and thermal conductivity were observed, whereas the lowest coefficient of thermal expansion was exhibited. In addition, with increasing testing temperature, the thermal conductivity of sintered bulks initially fell and then rebounded while an opposite trend was found in the coefficient of thermal expansion.

  17. Microstructure and Physical Properties of Tb2TiO5 Neutron Absorber Synthesized by Ball Milling and Sintering

    NASA Astrophysics Data System (ADS)

    Huang, Jinghua; Ran, Guang; Liu, Tengjiao; Shen, Qiang; Li, Ning

    2016-08-01

    Tb2TiO5 neutron absorber was synthesized by ball milling and sintering. Microstructure character of ball-milled Tb4O7-17.605%TiO2 (mass fraction, %) powders and sintered bulks was analyzed using XRD, SEM and TEM. The microhardness, coefficient of thermal expansion and thermal conductivity of sintered bulks were measured. The experiment results showed that the nanocrystalline solid solution was obtained during ball milling. After 96 h of ball milling, TiO2 was completely solved in Tb4O7 and the crystal size of Tb4O7 was up to 37 nm. The bulk materials prepared by cold isostatic pressing were sintered at 1300 °C. Tb2TiO5 bulks with an orthorhombic structure were obtained. The microhardness of sintered bulks, as well as the thermal conductivity, increased firstly with increasing ball milling time and then decreased. The coefficient of thermal expansion decreased initially and then increased with increasing ball milling time. For the sintered bulk with powder milled for 48 h, the highest values of both microhardness and thermal conductivity were observed, whereas the lowest coefficient of thermal expansion was exhibited. In addition, with increasing testing temperature, the thermal conductivity of sintered bulks initially fell and then rebounded while an opposite trend was found in the coefficient of thermal expansion.

  18. Inflation with a constant rate of roll

    NASA Astrophysics Data System (ADS)

    Motohashi, Hayato; Starobinsky, Alexei A.; Yokoyama, Jun'ichi

    2015-09-01

    We consider an inflationary scenario where the rate of inflaton roll defined by ̈phi/H dot phi remains constant. The rate of roll is small for slow-roll inflation, while a generic rate of roll leads to the interesting case of 'constant-roll' inflation. We find a general exact solution for the inflaton potential required for such inflaton behaviour. In this model, due to non-slow evolution of background, the would-be decaying mode of linear scalar (curvature) perturbations may not be neglected. It can even grow for some values of the model parameter, while the other mode always remains constant. However, this always occurs for unstable solutions which are not attractors for the given potential. The most interesting particular cases of constant-roll inflation remaining viable with the most recent observational data are quadratic hilltop inflation (with cutoff) and natural inflation (with an additional negative cosmological constant). In these cases even-order slow-roll parameters approach non-negligible constants while the odd ones are asymptotically vanishing in the quasi-de Sitter regime.

  19. Characterization of cold hardiness in quince: potential pear rootstock candidates for northern pear production regions

    Technology Transfer Automated Retrieval System (TEKTRAN)

    The US pear industry lacks a size-controlling, precocious rootstock for pear production. Commercially available selections of quince (Cydonia oblonga Mill.) have been reported to possess insufficient cold tolerance for northern latitude sites. Fifty in-situ clonal quince accessions with diverse orig...

  20. Cold stress and the cold pressor test.

    PubMed

    Silverthorn, Dee U; Michael, Joel

    2013-03-01

    Temperature and other environmental stressors are known to affect blood pressure and heart rate. In this activity, students perform the cold pressor test, demonstrating increased blood pressure during a 1- to 2-min immersion of one hand in ice water. The cold pressor test is used clinically to evaluate autonomic and left ventricular function. This activity is easily adapted to an inquiry format that asks students to go to the scientific literature to learn about the test and then design a protocol for carrying out the test in classmates. The data collected are ideal for teaching graphical presentation of data and statistical analysis.

  1. Research regarding to behavior on advanced plastic from rolling mills equipment

    NASA Astrophysics Data System (ADS)

    Ardelean, M.; Ardelean, E.; Popa, E.; Josan, A.; Socalici, A.

    2016-02-01

    New advanced plastic can be used in construction of different equipment's from some industries; due to mechanical properties closer to nonferrous materials. In steel industries uses of this materials are limited because working temperature is too low, related to nonferrous or ferrous material. In this paper is presented some researches related to replacement of bronze material with advanced plastic in construction of antifriction bearings. For replaces of this material with engineering plastic product, it was calculated analytical and using simulation, forces in node of braking mechanism. Using these loads, it was make simulation regarding behavior of static loads with finite element software. Based on these researches, this bearing can be made from engineering plastic product, in same qualitative and technical condition, and this is a way to reduce maintenance and exploitation cost.

  2. Laser forming micro geometric structures on the surface of roller rolling mill

    NASA Astrophysics Data System (ADS)

    Vasilyev, O. S.; Ruzankina, J. S.

    2016-08-01

    This paper presents a method of metal surface microstructuring by means of radiation of an impulse fiber laser with a scanning system, used for the displacement of the light beam. The topographic relief being presented was modeled in the graphics editor and then was manufactured on the experimental material. We also created a "parameter matrix", which allows to determine the optimal modes of operation of the laser system for treatment of a specific material. The paper describes three stages of the microstructuring process: profiling, cleaning, and polishing, and the corresponding geometrical parameters of the structures manufactured. A method for decreasing the level of relief roughness (for Ra and Rz) was developed.

  3. Design of active disturbance rejection controller for the hydraulic APC system of the rolling mill

    NASA Astrophysics Data System (ADS)

    Zhang, Ruicheng; Chen, Zhikun

    2011-10-01

    Considering uncertain external disturbance, the model of automatic position control system is established. Then, according to the information of input and output, using extended states observer (ESO), a newer observer is proposed to observe and compensate this integrated disturbance, and a controller is designed based on active disturbance rejection control (ADRC). This controller has very strong robustness not only to external disturbance, but also to unpredictable plant parameter variations.

  4. Signal and power roll ring testing update

    NASA Technical Reports Server (NTRS)

    Smith, Dennis W.

    1989-01-01

    The development of the roll ring as a long-life, low-torque alternative to the slip ring is discussed. A roll ring consists of one or more circular flexures captured by their own spring force in the annular space between two concentric conductors or contact rings. The advantages of roll rings over other types of electrical transfer devices are: extremely low drag torque, high transfer efficiencies in high-power configurations, extremely low wear debris generation, long life, and low weight for high-power applications.

  5. Online SAG Mill Pluse Measurement and Optimization

    SciTech Connect

    Raj Rajamani; Jose Delgadillo; Vishal Duriseti

    2007-06-30

    The grinding efficiency of semi autogenous milling or ball milling depends on the tumbling motion of the total charge within the mill. Utilization of this tumbling motion for efficient breakage of particles depends on the conditions inside the mill. However, any kind of monitoring device to measure the conditions inside the mill shell during operation is virtually impossible due to the severe environment presented by the tumbling charge. An instrumented grinding ball, which is capable of surviving a few hours and transmitting the impacts it experiences, is proposed here. The spectrum of impacts collected over 100 revolutions of the mills presents the signature of the grinding environment inside mill. This signature could be effectively used to optimize the milling performance by investigating this signature's relation to mill product size, mill throughput, make-up ball size, mill speed, liner profile and ball addition rates. At the same time, it can also be used to design balls and liner systems that can survive longer in the mill. The technological advances made in electronics and communication makes this leap in instrumentation certainly viable. Hence, the instrumented grinding ball offers the ability to qualitatively observe and optimize the milling environment. An instrumented load cell package that can measure the force of impacts inside the grinding chamber of a mill is developed here. The signal from the instrumented load cell package is interpreted in terms of a histogram termed as an impact spectrum which is a plot of the number of impacts at a specific energy level against the energy. It reflects on the average force regime of the mill. The instrumented load cell package was calibrated against the ultra fast load cell which has been unanimously accepted as a standard to measure single breakage events. The load cell package was successfully used to produce impact spectra in an 8.5 inch lab scale mill. The mill speed and the ball size were varied to study

  6. Cold Sores (HSV-1)

    MedlinePlus

    ... Help a Friend Who Cuts? Cold Sores (HSV-1) KidsHealth > For Teens > Cold Sores (HSV-1) Print A A A Text Size What's in ... person's lips, are caused by herpes simplex virus-1 (HSV-1) . But they don't just show ...

  7. Hot and cold fusion

    SciTech Connect

    Not Available

    1990-08-01

    This article presents an overview of research in cold fusion research and development in cold fusion at the Tokomak Fusion Test Reactor at the Princeton Plasma Physics Lab, and at the inertial containment facility at Lawrence Livermore National Lab. is described.

  8. Liquid metal cold trap

    DOEpatents

    Hundal, Rolv

    1976-01-01

    A cold trap assembly for removing impurities from a liquid metal being provided with a hole between the incoming impure liquid metal and purified outgoing liquid metal which acts as a continuous bleed means and thus prevents the accumulation of cover gases within the cold trap assembly.

  9. Why Low Bounce Balls Exhibit High Rolling Resistance

    ERIC Educational Resources Information Center

    Cross, Rod

    2015-01-01

    A simple experiment is described to measure the coefficient of rolling friction for a low bounce ball rolling on a horizontal surface. As observed previously by others, the coefficient increased with rolling speed. The energy loss due to rolling friction can be explained in terms of the measured coefficient of restitution for the ball, meaning…

  10. Ball Mill Synthesis of Bulk Quaternary Cu2ZnSnSe4 and Thermoelectric Studies

    NASA Astrophysics Data System (ADS)

    Tiwari, Kunal J.; Prem Kumar, D. S.; Mallik, Ramesh Chandra; Malar, P.

    2016-08-01

    In this work, quaternary chalcogenide Cu2ZnSnSe4 (CZTSe) was synthesized using a mechanochemical ball milling process and its thermoelectric properties were studied by electrical resistivity, Seebeck coefficient, and thermal conductivity measurements. The synthesis process comprises three steps viz., wet ball milling of the elemental precursors, vacuum annealing, and densification by hot pressing. The purpose of this is to evaluate the feasibility of introducing wet milling in place of vacuum melting in solid state synthesis for the reaction of starting elements. We report the structural characterization and thermoelectric studies conducted on samples that were milled at 300 rpm and 500 rpm. X-ray diffraction (XRD) analysis showed the existence of multiple phases in the as-milled samples, indicating the requirement for heat treatment. Therefore, the ball milled powders were cold pressed and vacuum annealed to eliminate the secondary phases. Annealed samples were hot pressed and made into dense pellets for further investigations. In addition to XRD, energy dispersive spectroscopy (EDS) studies were performed on hot pressed samples to study the composition. XRD and EDS studies confirm CZTSe phase formation along with ZnSe secondary phase. Electrical resistivity and Seebeck coefficient measurements were done on the hot pressed samples in the temperature range 340-670 K to understand the thermoelectric behaviour. Thermal conductivity was calculated from the specific heat capacity and thermal diffusivity values. The thermoelectric figure of merit zT values for samples milled at 300 rpm and 500 rpm are ˜0.15 and ˜0.16, respectively, at 630 K, which is in good agreement with the values reported for solid state synthesized compounds.

  11. 1. FACING NORTHEAST FROM DAM, MILL NO. 1(RIGHT), MILL NO. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. FACING NORTHEAST FROM DAM, MILL NO. 1(RIGHT), MILL NO. 2(LEFT), BOILER STACK AND GATE CRANKS TO LEFT. - Prattville Manufacturing Company, Number One, 242 South Court Street, Prattville, Autauga County, AL

  12. 10. View of the Monadnock Mills complex showing (left to ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    10. View of the Monadnock Mills complex showing (left to right) Mill No. 3 (1892), the Weave Shed (1876), and Mill No. 2 (1853). The Office Building is visible in the foreground, with Mill No. 5 to its left. - Monadnock Mills, 15 Water Street, Claremont, Sullivan County, NH

  13. 3. Interior of the attic of Mill No. 1, looking ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    3. Interior of the attic of Mill No. 1, looking west. Unlike Mill No. 2 or the Sugar River Grist Mill, there were no iron tension members in this roof truss design. The structural framing members and the roof sheathing have been encased in finish millwork. - Monadnock Mills, Mill No. 1, 13-17 Water Street, Claremont, Sullivan County, NH

  14. 1. VIEW FROM ROOF OF MILL LOOKING SOUTHWEST AT STARK ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. VIEW FROM ROOF OF MILL LOOKING SOUTHWEST AT STARK MILL HOUSING ON CORINTH ROAD. THESE FRONT GABLE BUNGALOWS WERE BUILT AS OVERSEERS HOUSES FOR NEW ENGLAND SOUTHERN MILLS IN HOGANSVILLE IN 1923-1924. THE MILL ENGINEERS FOR STARK MILL, LOCKWOOD GREENE COMPANY, ALSO BUILT THE NEW WORKER HOUSING. - 110 Corinth Road (House), 110 Corinth Road, Hogansville, Troup County, GA

  15. 9 CFR 381.159 - Poultry rolls.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... subchapter, in 9 CFR Chapter III, Subchapter E, or in 21 CFR Chapter I, Subchapter A or Subchapter B. In... use as binders in poultry rolls: transglutaminase enzyme at up to 65 ppm. When binding agents...

  16. Next-Generation Space Ambitions Keep Rolling

    NASA Video Gallery

    As space shuttle Atlantis rolled to its new home at the Kennedy Space Center Visitor Complex earlier this month, NASA and its commercial crew partners reflected on the Space Shuttle Program's treme...

  17. A Simple Modeling of Asymmetric Rolling

    NASA Astrophysics Data System (ADS)

    Halloumi, A.; Desrayaud, Ch.; Montheillet, F.

    2010-06-01

    Two complementary analytical approaches and the finite difference method are proposed for modeling asymmetric rolling (ASR) of metal sheet. The first analytical model is an upper bound method based on a uniform strain field depending on one single optimization parameter, viz. the entry velocity of the sheet. Its results can be straightforwardly used for practical applications. The second model uses a more refined analytical velocity field based on the classical parabolic estimation of the material flow lines in rolling. It involves an additional optimization parameter associated with the precise form of the velocity field. Local values of strain, strain rate and self-heating temperature are easily calculated, as well as the rolling force. Finally, the finite difference method is applied to compute heat transfers between the rolls and the sheet. In conclusion, the respective advantages of the three methods are discussed.

  18. A high sensitive roll angle interferometer

    NASA Astrophysics Data System (ADS)

    Le, Yanfen; Hou, Wenmei; Hu, Kai; Ju, Aisong

    2013-01-01

    A roll angle interferometer with high sensitivity is designed in this paper. Two sets of centrosymmetric beams are used to travel through the measurement and reference arms of the roll angle interferometer which contains two specific optical devices: wedge prism assembly and wedge mirror assembly. The optical path change in both arms caused by roll is converted into phase shift which can be measured by interferometer. Because of the adoption of the centrosymmetric measurement structure, the straightness errors, yaw error and pitch error can be avoided and the dead path is minimized, so that the stability and the accuracy of the measurement can be greatly enhanced. The resolution for the roll measurement is about 0.006″ with the measurement range of ±1°.

  19. Roll motion analysis of deepwater pipelay crane vessel

    NASA Astrophysics Data System (ADS)

    You, Dandan; Sun, Liping; Qu, Zhiguo; Wang, Tao

    2013-12-01

    For a large floating vessel in waves, radiation damping is not an accurate prediction of the degree of roll unlike other degrees of freedom motion. Therefore, to get the knowledge of roll motion performance of deepwater pipelay crane vessels and to keep the vessel working safety, the paper presents the relationship between a series of dimensionless roll damping coefficients and the roll response amplitude operator (RAO). By using two kinds of empirical data, the roll damping is estimated in the calculation flow. After getting the roll damping coefficient from the model test, a prediction of roll motion in regular waves is evaluated. According to the wave condition in the working region, short term statistics of roll motion are presented under different wave parameters. Moreover, the relationship between the maximal roll response level to peak spectral wave period and the roll damping coefficient is investigated. Results may provide some reference to design and improve this kind of vessel.

  20. 75 FR 42782 - Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-07-22

    ... party group responses to its notice of institution (75 FR 16504, April 1, 2010) were adequate. A record... COMMISSION Hot-Rolled Flat-Rolled Carbon-Quality Steel Products From Brazil, Japan, and Russia AGENCY: United...-year reviews concerning the countervailing duty order on certain hot-rolled flat-rolled...

  1. 49 CFR 393.134 - What are the rules for securing roll-on/roll-off or hook lift containers?

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... or hook lift containers? 393.134 Section 393.134 Transportation Other Regulations Relating to... for securing roll-on/roll-off or hook lift containers? (a) Applicability. The rules in this section apply to the transportation of roll-on/roll-off or hook lift containers. (b) Securement of a...

  2. 49 CFR 393.134 - What are the rules for securing roll-on/roll-off or hook lift containers?

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... or hook lift containers? 393.134 Section 393.134 Transportation Other Regulations Relating to... for securing roll-on/roll-off or hook lift containers? (a) Applicability. The rules in this section apply to the transportation of roll-on/roll-off or hook lift containers. (b) Securement of a...

  3. 49 CFR 393.134 - What are the rules for securing roll-on/roll-off or hook lift containers?

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... or hook lift containers? 393.134 Section 393.134 Transportation Other Regulations Relating to... for securing roll-on/roll-off or hook lift containers? (a) Applicability. The rules in this section apply to the transportation of roll-on/roll-off or hook lift containers. (b) Securement of a...

  4. 49 CFR 393.134 - What are the rules for securing roll-on/roll-off or hook lift containers?

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... or hook lift containers? 393.134 Section 393.134 Transportation Other Regulations Relating to... for securing roll-on/roll-off or hook lift containers? (a) Applicability. The rules in this section apply to the transportation of roll-on/roll-off or hook lift containers. (b) Securement of a...

  5. 49 CFR 393.134 - What are the rules for securing roll-on/roll-off or hook lift containers?

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... or hook lift containers? 393.134 Section 393.134 Transportation Other Regulations Relating to... for securing roll-on/roll-off or hook lift containers? (a) Applicability. The rules in this section apply to the transportation of roll-on/roll-off or hook lift containers. (b) Securement of a...

  6. Particle deformation during stirred media milling

    NASA Astrophysics Data System (ADS)

    Hamey, Rhye Garrett

    Production of high aspect ratio metal flakes is an important part of the paint and coating industry. The United States Army also uses high aspect ratio metal flakes of a specific dimension in obscurant clouds to attenuate infrared radiation. The most common method for their production is by milling a metal powder. Ductile metal particles are initially flattened in the process increasing the aspect ratio. As the process continues, coldwelding of metal flakes can take place increasing the particle size and decreasing the aspect ratio. Extended milling times may also result in fracture leading to a further decrease in the particle size and aspect ratio. Both the coldwelding of the particles and the breakage of the particles are ultimately detrimental to the materials performance. This study utilized characterization techniques, such as, light scattering and image analysis to determine the change in particle size as a function of milling time and parameters. This study proved that a fundamental relationship between the milling parameters and particle deformation could be established by using Hertz's theory to calculate the stress acting on the aluminum particles. The study also demonstrated a method by which milling efficiency could be calculated, based on the amount of energy required to cause particle deformation. The study found that the particle deformation process could be an energy efficient process at short milling times with milling efficiency as high as 80%. Finally, statistical design of experiment was used to obtain a model that related particle deformation to milling parameters, such as, rotation rate and milling media size.

  7. Using copy milling technology in restorative dentistry.

    PubMed

    McLaren, E A

    1997-03-01

    A technique for the fabrication of copy milled ceramic restorations has been presented. Both direct and indirect fabrication techniques of inlays, onlays, veneers, and crowns are possible. A copy milling machine can mill accurately fitting restorations with a marginal gap of 50 microns. The machine uses premanufactured porcelain blanks, which have improved physical properties over conventional porcelains used in standard techniques. Recently, the ability to mill In-Ceram crowns from presintered alumina blocks and Spinell crowns from alumina/magnesia blocks has been added to the system. The copings are veneered with aluminous porcelain as in the conventional In-Ceram technique.

  8. Designing Rolling-Element Bearings

    NASA Technical Reports Server (NTRS)

    Moore, James D., Jr.

    2007-01-01

    Bearing Analysis Tool (BAT) is a computer program for designing rolling-element bearings for cryogenic turbomachines. BAT provides a graphical user interface (GUI) that guides the entry of data to develop mathematical models of bearings. The GUI breaks model data into logical subsets that are entered through logic-driven input screens. The software generates a threedimensional graphical model of a bearing as the data are entered. Most dataentry errors become immediately obvious in the graphical model. BAT provides for storage of all the data on a shaft/bearing system, enabling the creation of a library of proven designs. Data from the library can be transferred to subsequent projects by use of simple cut-and-paste routines. BAT includes a library of temperature- dependent cryogenic bearing-material properties for use in the mathematical models. BAT implements algorithms that (1) enable the user to select combinations of design and/or operating-condition parameters, and then (2) automatically optimize the design by performing trade studies over all of the parameter combinations. This feature enables optimization over a large trade space in a fraction of the time taken when using prior bearingmodel software.

  9. Cold holographic matter in the Higgs branch

    NASA Astrophysics Data System (ADS)

    Itsios, Georgios; Jokela, Niko; Ramallo, Alfonso V.

    2015-07-01

    We study collective excitations of cold (2 + 1)-dimensional fundamental matter living on a defect of the four-dimensional N = 4 super Yang-Mills theory in the Higgs branch. This system is realized holographically as a D3-D5 brane intersection, in which the D5-brane is treated as a probe with a non-zero gauge flux across the internal part of its worldvolume. We study the holographic zero sound mode in the collisionless regime at low temperature and find a simple analytic result for its dispersion relation. We also find the diffusion constant of the system in the hydrodynamic regime at higher temperature. In both cases we study the dependence on the flux parameter which determines the amount of Higgs symmetry breaking. We also discuss the anyonization of this construction.

  10. Maximally Supersymmetric Yang-Mills Theory: The Story of N = 4 Yang-Mills Theory

    NASA Astrophysics Data System (ADS)

    Brink, Lars

    The following sections are included: * History * Dual Models * Supersymmetric Field Theories and Supergravity * Maximally Supersymmetric Yang-Mills Theories * The Light-Cone Gauge Formulation of N = 4 Yang-Mills Theory * The Perturbative Finiteness N = 4 Yang-Mills Theory * References

  11. Effect of hot rolling on the structure and the mechanical properties of nitrogen-bearing austenitic-martensitic 14Kh15AN4M steel

    NASA Astrophysics Data System (ADS)

    Bannykh, O. A.; Betsofen, S. Ya.; Lukin, E. I.; Blinov, V. M.; Voznesenskaya, N. M.; Tonysheva, O. A.; Blinov, E. V.

    2016-04-01

    The effect of the rolling temperature and strain on the structure and the properties of corrosionresistant austenitic-martensitic 14Kh15AN4M steel is studied. The steel is shown to exhibit high ductility: upon rolling in the temperature range 700-1100°C at a reduction per pass up to 80%, wedge steel specimens are uniformly deformed along and across the rolling direction without cracking and other surface defects. Subsequent cold treatment and low-temperature tempering ensure a high hardness of the steel (50-56 HRC). Austenite mainly contributes to the hardening upon rolling in the temperature range 700-800°C at a reduction of 50-70%, and martensite makes the main contribution at higher temperatures and lower strains. Texture does not form under the chosen deformation conditions, which indicates dynamic recrystallization with the nucleation and growth of grains having no preferential orientation.

  12. 40 CFR 1066.225 - Roll runout and diameter verification procedure.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... for roll runout and roll diameter. Roll runout is a measure of the variation in roll radius around the... position of the roll surface relative to the roll centerline as it turns through a complete revolution. The... dial indicator. (4) Slowly turn the roll through a complete rotation and record the maximum and...

  13. 40 CFR 1066.225 - Roll runout and diameter verification procedure.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... for roll runout and roll diameter. Roll runout is a measure of the variation in roll radius around the... position of the roll surface relative to the roll centerline as it turns through a complete revolution. The... dial indicator. (4) Slowly turn the roll through a complete rotation and record the maximum and...

  14. 1. Mill exterior, high grade chute partially restored on the ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. Mill exterior, high grade chute partially restored on the outside of mill building center of picture. Looking northeast from below bridge. - Kennecott Copper Corporation, Concentration Mill, On Copper River & Northwestern Railroad, Kennicott, Valdez-Cordova Census Area, AK

  15. 11. STOVE NUT USED IN THE MILL WHEN THE BRAKE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    11. STOVE NUT USED IN THE MILL WHEN THE BRAKE WHEEL DROVE ONE PAIR OF MILLSTONES DIRECTLY; FOUND ON THE FIRST FLOOR OF THE WINDMILL AT WATERMILL - Windmill at Water Mill, Montauk Highway & Halsey Lane, Water Mill, Suffolk County, NY

  16. VIEW OF MILL FROM KEKAHA ROAD, WITH SUGAR BIN, CANE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    VIEW OF MILL FROM KEKAHA ROAD, WITH SUGAR BIN, CANE CLEANING PLANT AND CRUSHING MILL TO THE FORE. VIEW FROM THE EAST - Kekaha Sugar Company, Sugar Mill Building, 8315 Kekaha Road, Kekaha, Kauai County, HI

  17. CLOSE UP VIEW OF MILL FROM KEKAHA ROAD, WITH UNLOADER ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    CLOSE UP VIEW OF MILL FROM KEKAHA ROAD, WITH UNLOADER AND CRUSHING MILL WING IN THE FOREGROUND. VIEW FROM THE NORTHEAST - Kekaha Sugar Company, Sugar Mill Building, 8315 Kekaha Road, Kekaha, Kauai County, HI

  18. VIEW FROM SOUTHEAST CORNER OF THE CRUSHING MILL LOOKING TOWARD ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    VIEW FROM SOUTHEAST CORNER OF THE CRUSHING MILL LOOKING TOWARD THE EAST WALL OF THE CRYSTALLIZER WING. FENESTRA WINDOWS IN CRUSHING MILL WALL. VIEW FROM THE NORTHEAST - Kekaha Sugar Company, Sugar Mill Building, 8315 Kekaha Road, Kekaha, Kauai County, HI

  19. 2. VIEW NORTHEAST, SOUTH FRONT OF DAYVILLE MILLS COMPLEX LOOKING ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    2. VIEW NORTHEAST, SOUTH FRONT OF DAYVILLE MILLS COMPLEX LOOKING ACROSS ROUTE 101, MAIN MILL BUILDING - Dayville Mills Hydroelectric Facility, North side of Route 101, .5 mile west of Route 395, Killingly Center, Windham County, CT

  20. 10. GENERAL INTERIOR VIEW OF THE 48' MILL. VISIBLE FROM ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    10. GENERAL INTERIOR VIEW OF THE 48' MILL. VISIBLE FROM LEFT TO RIGHT ARE THE OPERATOR'S PULPIT, MILL STAND, AND PINION STAND. - U.S. Steel Homestead Works, 48" Plate Mill, Along Monongahela River, Homestead, Allegheny County, PA