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Sample records for combined cycle fatigue

  1. Probabilistic Simulation for Combined Cycle Fatigue in Composites

    NASA Technical Reports Server (NTRS)

    Chamis, Christos C.

    2010-01-01

    A methodology to compute probabilistic fatigue life of polymer matrix laminated composites has been developed and demonstrated. Matrix degradation effects caused by long term environmental exposure and mechanical/thermal cyclic loads are accounted for in the simulation process. A unified time-temperature-stress dependent multifactor interaction relationship developed at NASA Glenn Research Center has been used to model the degradation/aging of material properties due to cyclic loads. The fast probability integration method is used to compute probabilistic distribution of response. Sensitivities of fatigue life reliability to uncertainties in the primitive random variables (e.g., constituent properties, fiber volume ratio, void volume ratio, ply thickness, etc.) computed and their significance in the reliability-based design for maximum life is discussed. The effect of variation in the thermal cyclic loads on the fatigue reliability for a (0/+/- 45/90)s graphite/epoxy laminate with a ply thickness of 0.127 mm, with respect to impending failure modes has been studied. The results show that, at low mechanical cyclic loads and low thermal cyclic amplitudes, fatigue life for 0.999 reliability is most sensitive to matrix compressive strength, matrix modulus, thermal expansion coefficient, and ply thickness. Whereas at high mechanical cyclic loads and high thermal cyclic amplitudes, fatigue life at 0.999 reliability is more sensitive to the shear strength of matrix, longitudinal fiber modulus, matrix modulus, and ply thickness.

  2. Testing rig for low cycle fatigue tests in combined bending and torsion

    NASA Astrophysics Data System (ADS)

    Caligiana, Gianni; Curioni, Sergio

    1992-07-01

    In order to simulate, on samples, the fatigue behavior of notched or grooved shafts used in industrial plants, a biaxal testing equipment, to transform the alternate motion of a conventional testing machine into combined torsion and bending cyclic loadings, was devised and realized. Several different amplitude ratios between torsion and bending can be obtained beyond pure torsion and pure bending. Design choices, modeling, numerical simulations and experimental verifications performed for the testing apparatus are reported. Influence of misalignment and manufacturing imperfections on the behavior of the equipment are considered.

  3. Low-cycle thermal fatigue

    NASA Technical Reports Server (NTRS)

    Halford, G. R.

    1986-01-01

    A state-of-the-art review is presented of the field of thermal fatigue. Following a brief historical review, the concept is developed that thermal fatigue can be viewed as processes of unbalanced deformation and cracking. The unbalances refer to dissimilar mechanisms occurring in opposing halves of thermal fatigue loading and unloading cycles. Extensive data summaries are presented and results are interpreted in terms of the unbalanced processes involved. Both crack initiation and crack propagation results are summarized. Testing techniques are reviewed, and considerable discussion is given to a technique for thermal fatigue simulation, known as the bithermal fatigue test. Attention is given to the use of isothermal life prediction methods for the prediction of thermal fatigue lives. Shortcomings of isothermally-based life prediction methods are pointed out. Several examples of analyses and thermal fatigue life predictions of high technology structural components are presented. Finally, numerous dos and don'ts relative to design against thermal fatigue are presented.

  4. Development of India-specific RAFM steel through optimization of tungsten and tantalum contents for better combination of impact, tensile, low cycle fatigue and creep properties

    NASA Astrophysics Data System (ADS)

    Laha, K.; Saroja, S.; Moitra, A.; Sandhya, R.; Mathew, M. D.; Jayakumar, T.; Rajendra Kumar, E.

    2013-08-01

    Effects of tungsten and tantalum contents on impact, tensile, low cycle fatigue and creep properties of Reduced Activation Ferritic-Martensitic (RAFM) steel were studied to develop India-specific RAFM steel. Four heats of the steel have been melted with tungsten and tantalum contents in the ranges 1-2 wt.% and 0.06-0.14 wt.% respectively. Increase in tungsten content increased the ductile-to-brittle transition temperature (DBTT), low cycle fatigue and creep strength of the steel, whereas the tensile strength was not changed significantly. Increase in tantalum content increased the DBTT and low cycle fatigue strength of the steel whereas the tensile and creep strength decreased. Detailed TEM investigations revealed enhanced microstructural stability of the steel against creep exposure on tungsten addition. The RAFM steel having 1.4 wt.% tungsten with 0.06 wt.% tantalum was found to possess optimum combination of impact, tensile, low cycle fatigue and creep properties and is considered for Indian-specific RAFM steel. Low temperature impact energy of the RAFM steel is quite sensitive to the contents of tungsten and tantalum. The DBTT increased with both the tungsten and tantalum contents. Tungsten and tantalum contents in the investigated ranges had no appreciable effect on the tensile properties of the RAFM steel. Low cycle fatigue life of the RAFM steel increased with the increase in tungsten and tantalum contents. The softening rate with cyclic exposure was lowest for tungsten content of 1.4 wt.%, further increase in tungsten led to an increase in softening rate. Creep deformation and rupture strength of the RAFM steel were found to be quite sensitive to the tungsten and tantalum contents. Creep strength of the steel increased with increase in tungsten content and decreased with increase in tantalum content. Based on the study, the chemical composition of India-specific RAFM steel has been established as 9Cr-1.4W-0.06Ta-V, having optimum combination of strength and

  5. Microstructure-Sensitive Modeling of High Cycle Fatigue (Preprint)

    DTIC Science & Technology

    2009-03-01

    SUBJECT TERMS microplasticity , microstructure-sensitive modeling, high cycle fatigue, fatigue variability 16. SECURITY CLASSIFICATION OF: 17...3Air Force Research Laboratory Wright Patterson Air Force Base, Ohio 45433 Keywords: Microplasticity , microstructure-sensitive modeling, high cycle...cyclic microplasticity ) plays a key role in modeling fatigue resistance. Unlike effective properties such as elastic stiffness, fatigue is

  6. Low-cycle fatigue testing methods

    NASA Technical Reports Server (NTRS)

    Lieurade, H. P.

    1978-01-01

    The good design of highly stressed mechanical components requires accurate knowledge of the service behavior of materials. The main methods for solving the problems of designers are: determination of the mechanical properties of the material after cyclic stabilization; plotting of resistance to plastic deformation curves; effect of temperature on the life on low cycle fatigue; and simulation of notched parts behavior.

  7. Different aspects of low-cycle fatigue

    NASA Technical Reports Server (NTRS)

    Bathias, C.

    1978-01-01

    The experimental and theoretical knowledge in this field is presented. The different relations which correlate the number of cyles to rupture with strain or strain-energy are given. The application of low-cycle fatigue concepts to the crack initiation and crack propagation are briefly studied.

  8. Introduction to combined cycles

    NASA Astrophysics Data System (ADS)

    Moore, M. J.

    Ideas and concepts underlying the technology of combined cycles including the scientific principles involved and the reasons these cycles are in fashion at the present time, are presented. A cycle is a steady flow process for conversion of heat energy into work, in which a working medium passes through a range of states, returning to its original state. Cycles for power production are the steam cycle, which is a closed cycle, and the gas turbine, which represents an open cycle. Combined cycle thermodynamic parameters, are discussed. The general arrangement of the plant is outlined and important features of their component parts described. The scope for future development is discussed. It is concluded that for the next few years the natural gas fired combined cycle will be the main type of plant installed for electricity generation and cogeneration. Whilst gas turbines may not increase substantially in unit size, there remains scope for further increase in firing temperature with consequent increase in cycle performance. However the larger global reserves of coal are providing an incentive to the development of plant for clean coal combustion using the inherent advantage of the combined cycle to attain high efficiencies.

  9. Very high cycle fatigue behavior of nickel-based superalloy Rene 88 DT

    NASA Astrophysics Data System (ADS)

    Miao, Jiashi

    The fatigue behavior of the polycrystalline nickel-based superalloy Rene 88 DT has been investigated at 593°C up to the very high cycle fatigue regime using ultrasonic fatigue techniques. Conventional damage tolerant methods failed to predict the fatigue life nor the large fatigue life viability of two orders of magnitude observed in the very high cycle regime. Fatigue crack initiation rather than fatigue crack growth is the life determining process in this alloy in the very high cycle regime. At 593°C, all fatigue failures have subsurface origins. Most fatigue crack initiation sites consist of a large crystallographic facet or a cluster of several large crystallographic facets. By combining electron backscatter diffraction, metallographic serial sectioning and SEM-stereo-image-based quantitative fractographic analysis, critical microstructure features associated with subsurface crystallographic fatigue crack initiation were identified. Subsurface fatigue cracks formed by the localization of cyclic plastic deformation on {111} slip planes in the region close to and parallel to twin boundaries in favorably oriented large grains. The facet plane in the crack initiation grain is parallel to the slip plane with the highest resolved shear stresses. Analytical calculations show that twin boundary elastic incompatibility stresses contribute to the onset of cyclic plastic strain localization in the fatigue crack initiation grains. Favorably oriented neighbor grains also can assist with fatigue crack initiation and especially early small crack propagation. Environment may play an important role in the shift of fatigue crack initiation sites from surface to subsurface at elevated temperature. The fatigue behavior of Rene 88 DT was also investigated under fully reversed loading at room temperature using ultrasonic fatigue techniques. Cyclic plastic strain localization and microcrack formation on specimen surfaces were quantitatively studied by EBSD. All microcracks examined

  10. High Cycle Thermal Fatigue in French PWR

    SciTech Connect

    Blondet, Eric; Faidy, Claude

    2002-07-01

    Different fatigue-related incidents which occurred in the world on the auxiliary lines of the reactor coolant system (SIS, RHR, CVC) have led EDF to search solutions in order to avoid or to limit consequences of thermodynamic phenomenal (Farley-Tihange, free convection loop and stratification, independent thermal cycling). Studies are performed on mock-up and compared with instrumentation on nuclear power stations. At the present time, studies allow EDF to carry out pipe modifications and to prepare specifications and recommendations for next generation of nuclear power plants. In 1998, a new phenomenal appeared on RHR system in Civaux. A crack was discovered in an area where hot and cold fluids (temperature difference of 140 deg. C) were mixed. Metallurgic studies concluded that this crack was caused by high cycle thermal fatigue. Since 1998, EDF is making an inventory of all mixing areas in French PWR on basis of criteria. For all identified areas, a method was developed to improve the first classifying and to keep back only potential damage pipes. Presently, studies are performing on the charging line nozzle connected to the reactor pressure vessel. In order to evaluate the load history, a mock-up has been developed and mechanical calculations are realised on this nozzle. The paper will make an overview of EDF conclusions on these different points: - dead legs and vortex in a no flow connected line; - stratification; - mixing tees with high {delta}T. (authors)

  11. A combined mode fatigue model for glass reinforced nylon as applied to molded engine cooling fans

    SciTech Connect

    Smith, J.D.; Bennet, M.L.

    1985-01-01

    The use of glass reinforced nylon in fatigue inducing environments calls for a new method of stress analysis. With an engine cooling fan, both mean and vibratory stresses need to be examined. Speed cycling can cause tensile fatigue, while vibration can cause flexural fatigue. Since tensile and flexural stresses exist in the fan simultaneously, a combined mode fatigue model is needed. The proposed model is based on high cycle flexural and tensile fatigue strengths, and tensile strength. It relates measurable strain to stress using temperature dependent flexural and tensile moduli, and treats underhood temperature and desired product life as variables.

  12. Low-Cycle Fatigue Life and Fatigue Crack Propagation of Sintered Ag Nanoparticles

    NASA Astrophysics Data System (ADS)

    Shioda, Ryutaro; Kariya, Yoshiharu; Mizumura, Noritsuka; Sasaki, Koji

    2017-02-01

    The low-cycle fatigue life and fatigue crack propagation behavior of sintered silver nanoparticles were investigated using miniature specimens sintered at two different temperatures. The fatigue crack initiation life and fatigue crack propagation rate of sintered Ag nanoparticles were extremely sensitive to changes in the range of inelastic energy density and the cyclic J integral, exhibiting brittle characteristics, in contrast to tin-based lead-free solder alloys. With increasing sintering temperature, the fatigue crack propagation rate decreased. On the other hand, the effect of sintering temperature on the fatigue crack initiation life differed depending on the use of either a smooth specimen (low-cycle fatigue test) or notched specimen (fatigue crack propagation test). For the notched specimens, the probability of grain boundaries around the notch decreased due to increased sintering temperature. Therefore, the fatigue crack initiation life was increased with an increase in sintering temperature in the fatigue crack propagation test. In the smooth specimen, however, the fatigue life decreased with an increase in sintering temperature, as the elastic modulus of the specimen increased with increasing sintering temperature. In the low-cycle fatigue test, the specimen sintered with high internal stress started to develop crack initiation early, causing a decrease in the crack initiation life.

  13. Investigation of Thermal High Cycle and Low Cycle Fatigue Mechanisms of Thick Thermal Barrier Coatings

    NASA Technical Reports Server (NTRS)

    Zhu, Dongming; Miller, Robert A.

    1998-01-01

    Thick thermal barrier coating systems in a diesel engine experience severe thermal low cycle fatigue (LCF) and high cycle fatigue (HCF) during engine operation. In this paper, the mechanisms of fatigue crack initiation and propagation in a ZrO2-8wt% Y2O3 thermal barrier coating, under simulated engine thermal LCF and HCF conditions, are investigated using a high power CO2 laser. Experiments showed that the combined LCF-HCF tests induced more severe coating surface cracking, microspallation and accelerated crack growth, as compared to the pure LCF test. Lateral crack branching and the ceramic/bond coat interface delaminations were also facilitated by HCF thermal loads, even in the absence of severe interfacial oxidation. Fatigue damage at crack wake surfaces, due to such phenomena as asperity/debris contact induced cracking and splat pull-out bending during cycling, was observed especially for the combined LCF-HCF tests. It is found that the failure associated with LCF is closely related to coating sintering and creep at high temperatures, which induce tensile stresses in the coating after cooling. The failure associated with HCF process, however, is mainly associated with a surface wedging mechanism. The interaction between the LCF, HCF and ceramic coating creep, and the relative importance of LCF and HCF in crack propagation are also discussed based on the experimental evidence.

  14. Investigation of Thermal High Cycle and Low Cycle Fatigue Mechanisms of Thick Thermal Barrier Coatings

    NASA Technical Reports Server (NTRS)

    Zhu, Dongming; Miller, Robert A.

    1998-01-01

    Thick thermal barrier coating systems in a diesel engine experience severe thermal low cycle fatigue (LCF) and high cycle fatigue (HCF) during engine operation. In this paper, the mechanisms of fatigue crack initiation and propagation in a ZrO2-8wt.% Y2O3 thermal barrier coating, under simulated engine thermal LCF and HCF conditions, are investigated using a high power CO2 laser. Experiments showed that the combined LCF/HCF tests induced more severe coating surface cracking, microspallation and accelerated crack growth, as compared to the pure LCF test. Lateral crack branching and the ceramic/bond coat interface delaminations were also facilitated by HCF thermal loads, even in the absence of severe interfacial oxidation. Fatigue damages at crack wake surfaces, due to such phenomena as asperity/debris contact induced cracking and splat pull-out bending during cycling, were observed especially for the combined LCF/HCF tests. It is found that the failure associated with LCF is closely related to coating sintering and creep at high temperatures, which induce tensile stresses in the coating after cooling. The failure associated with HCF process, however, is mainly associated with a surface wedging mechanism. The interaction between the LCF, HCF and ceramic coating creep, and the relative importance of LCF and HCF in crack propagation are also discussed based on the experimental evidence.

  15. Probabilistic material strength degradation model for Inconel 718 components subjected to high temperature, high-cycle and low-cycle mechanical fatigue, creep and thermal fatigue effects

    NASA Technical Reports Server (NTRS)

    Bast, Callie C.; Boyce, Lola

    1995-01-01

    This report presents the results of both the fifth and sixth year effort of a research program conducted for NASA-LeRC by The University of Texas at San Antonio (UTSA). The research included on-going development of methodology for a probabilistic material strength degradation model. The probabilistic model, in the form of a postulated randomized multifactor equation, provides for quantification of uncertainty in the lifetime material strength of aerospace propulsion system components subjected to a number of diverse random effects. This model is embodied in the computer program entitled PROMISS, which can include up to eighteen different effects. Presently, the model includes five effects that typically reduce lifetime strength: high temperature, high-cycle mechanical fatigue, low-cycle mechanical fatigue, creep and thermal fatigue. Statistical analysis was conducted on experimental Inconel 718 data obtained from the open literature. This analysis provided regression parameters for use as the model's empirical material constants, thus calibrating the model specifically for Inconel 718. Model calibration was carried out for five variables, namely, high temperature, high-cycle and low-cycle mechanical fatigue, creep and thermal fatigue. Methodology to estimate standard deviations of these material constants for input into the probabilistic material strength model was developed. Using an updated version of PROMISS, entitled PROMISS93, a sensitivity study for the combined effects of high-cycle mechanical fatigue, creep and thermal fatigue was performed. Then using the current version of PROMISS, entitled PROMISS94, a second sensitivity study including the effect of low-cycle mechanical fatigue, as well as, the three previous effects was performed. Results, in the form of cumulative distribution functions, illustrated the sensitivity of lifetime strength to any current value of an effect. In addition, verification studies comparing a combination of high-cycle mechanical

  16. Crack tip field and fatigue crack growth in general yielding and low cycle fatigue

    NASA Technical Reports Server (NTRS)

    Minzhong, Z.; Liu, H. W.

    1984-01-01

    Fatigue life consists of crack nucleation and crack propagation periods. Fatigue crack nucleation period is shorter relative to the propagation period at higher stresses. Crack nucleation period of low cycle fatigue might even be shortened by material and fabrication defects and by environmental attack. In these cases, fatigue life is largely crack propagation period. The characteristic crack tip field was studied by the finite element method, and the crack tip field is related to the far field parameters: the deformation work density, and the product of applied stress and applied strain. The cyclic carck growth rates in specimens in general yielding as measured by Solomon are analyzed in terms of J-integral. A generalized crack behavior in terms of delta is developed. The relations between J and the far field parameters and the relation for the general cyclic crack growth behavior are used to analyze fatigue lives of specimens under general-yielding cyclic-load. Fatigue life is related to the applied stress and strain ranges, the deformation work density, crack nucleus size, fracture toughness, fatigue crack growth threshold, Young's modulus, and the cyclic yield stress and strain. The fatigue lives of two aluminum alloys correlate well with the deformation work density as depicted by the derived theory. The general relation is reduced to Coffin-Manson low cycle fatigue law in the high strain region.

  17. Low cycle fatigue behavior of Ti-Mn alloys: Fatigue life

    NASA Astrophysics Data System (ADS)

    Saleh, Y.; Margolin, H.

    1982-07-01

    The effect of morphology, particle size, β grain size and volume fraction of β, from 0.025 to 1.0, on the low cycle fatigue life of α -β Ti-Mn alloys, have been studied under total strain control. In general, Widmanstätten plus grain boundary (W+GB) α structures show shorter fatigue lives than equiaxed (E) α structures, and this has been ascribed to the formation of much larger surface cracks and ease of transfer of slip from α to β. For Eα structures, fatigue life increases with decreasing α particle size and when the alloy is single phase β fatigue life increases with decreasing grain size. At high total strains the nearly all α alloy had the longest fatigue life and at lower strains the β alloy, with the higher yield strength, had the longest fatigue life. Fatigue life was correlated with strain hardening. The nearly all α alloy which had the highest strain hardening, over the plastic strains encountered, had the highest fatigue life, while the β alloy, with the lowest strain hardening, had the lowest fatigue life. For a portion of the fatigue life curves, it was found that as the average Baushinger strain (ABS) increased, the Coffin-Manson exponent c decreased. The results are discussed.

  18. Electromyographic adjustments during continuous and intermittent incremental fatiguing cycling.

    PubMed

    Martinez-Valdes, E; Guzman-Venegas, R A; Silvestre, R A; Macdonald, J H; Falla, D; Araneda, O F; Haichelis, D

    2016-11-01

    We studied the sensitivity of electromyographic (EMG) variables to load and muscle fatigue during continuous and intermittent incremental cycling. Fifteen men attended three laboratory sessions. Visit 1: lactate threshold, peak power output, and VO2max . Visits 2 and 3: Continuous (more fatiguing) and intermittent (less fatiguing) incremental cycling protocols [20%, 40%, 60%, 80% and 100% of peak power output (PPO)]. During both protocols, multichannel EMG signals were recorded from vastus lateralis: muscle fiber conduction velocity (MFCV), instantaneous mean frequency (iMNF), and absolute and normalized root mean square (RMS) were analyzed. MFCV differed between protocols (P < 0.001), and only increased consistently with power output during intermittent cycling. RMS parameters were similar between protocols, and increased linearly with power output. However, only normalized RMS was higher during the more fatiguing 100% PPO stage of the continuous protocol [continuous-intermittent mean difference (95% CI): 45.1 (8.5% to 81.7%)]. On the contrary, iMNF was insensitive to load changes and muscle fatigue (P = 0.14). Despite similar power outputs, continuous and intermittent cycling influenced MFCV and normalized RMS differently. Only normalized RMS was sensitive to both increases in power output (in both protocols) and muscle fatigue, and thus is the most suitable EMG parameter to monitor changes in muscle activation during cycling.

  19. Thermal fatigue and oxidation data for alloy/braze combinations

    NASA Technical Reports Server (NTRS)

    Hill, V. L.; Humphreys, V. E.

    1977-01-01

    Thermal fatigue and oxidation data were obtained for 62 brazed specimens of 3 iron-, 3 nickel-, and 1 cobalt-base alloy. Fluidized bed thermal cycling was conducted over the range 740/25 C employing 10 cm long single-edge wedge specimens. Immersion time was always 4 minutes in each bed. Types of test specimens employed in the program include those with brazed overlays on the specimen radius, those butt brazed at midspan and those with a brazed foil overlay on the specimen radius. Of the 18 braze overlay specimens, 5 generated fatigue cracks by 7000 cycles. Thermal cracking of butt brazed specimens occurred exclusively through the butt braze. Of the 23 butt brazed specimens, 7 survived 11,000 thermal cycles without cracking. Only 2 of the 21 foil overlaid specimens exhibiting cracking in 7,000 cycles. Blistering of the foil did occur for 2 alloys by 500 cycles. Oxidation of the alloy/braze combination was limited at the test maximum test temperature of 740 C.

  20. On high-cycle fatigue of 316L stents.

    PubMed

    Barrera, Olga; Makradi, Ahmed; Abbadi, Mohammed; Azaouzi, Mohamed; Belouettar, Salim

    2014-01-01

    This paper deals with fatigue life prediction of 316L stainless steel cardiac stents. Stents are biomedical devices used to reopen narrowed vessels. Fatigue life is dominated by the cyclic loading due to the systolic and diastolic pressure and the design against premature mechanical failure is of extreme importance. Here, a life assessment approach based on the Dang Van high cycle fatigue criterion and on finite element analysis is applied to explore the fatigue reliability of 316L stents subjected to multiaxial fatigue loading. A finite element analysis of the stent vessel subjected to cyclic pressure is performed to carry out fluctuating stresses and strain at some critical elements of the stent where cracks or complete fracture may occur. The obtained results show that the loading path of the analysed stent subjected to a pulsatile load pressure is located in the safe region concerning infinite lifetime.

  1. Fatigue damage evaluation of austenitic stainless steel using nonlinear ultrasonic waves in low cycle regime

    NASA Astrophysics Data System (ADS)

    Zhang, Jianfeng; Xuan, Fu-Zhen

    2014-05-01

    The interrupted low cycle fatigue test of austenitic stainless steel was conducted and the dislocation structure and fatigue damage was evaluated subsequently by using both transmission electron microscope and nonlinear ultrasonic wave techniques. A "mountain shape" correlation between the nonlinear acoustic parameter and the fatigue life fraction was achieved. This was ascribed to the generation and evolution of planar dislocation structure and nonplanar dislocation structure such as veins, walls, and cells. The "mountain shape" correlation was interpreted successfully by the combined contribution of dislocation monopole and dipole with an internal-stress dependent term of acoustic nonlinearity.

  2. Fatigue damage evaluation of austenitic stainless steel using nonlinear ultrasonic waves in low cycle regime

    SciTech Connect

    Zhang, Jianfeng; Xuan, Fu-Zhen

    2014-05-28

    The interrupted low cycle fatigue test of austenitic stainless steel was conducted and the dislocation structure and fatigue damage was evaluated subsequently by using both transmission electron microscope and nonlinear ultrasonic wave techniques. A “mountain shape” correlation between the nonlinear acoustic parameter and the fatigue life fraction was achieved. This was ascribed to the generation and evolution of planar dislocation structure and nonplanar dislocation structure such as veins, walls, and cells. The “mountain shape” correlation was interpreted successfully by the combined contribution of dislocation monopole and dipole with an internal-stress dependent term of acoustic nonlinearity.

  3. Biomass Gasification Combined Cycle

    SciTech Connect

    Judith A. Kieffer

    2000-07-01

    Gasification combined cycle continues to represent an important defining technology area for the forest products industry. The ''Forest Products Gasification Initiative'', organized under the Industry's Agenda 2020 technology vision and supported by the DOE ''Industries of the Future'' program, is well positioned to guide these technologies to commercial success within a five-to ten-year timeframe given supportive federal budgets and public policy. Commercial success will result in significant environmental and renewable energy goals that are shared by the Industry and the Nation. The Battelle/FERCO LIVG technology, which is the technology of choice for the application reported here, remains of high interest due to characteristics that make it well suited for integration with the infrastructure of a pulp production facility. The capital cost, operating economics and long-term demonstration of this technology area key input to future economically sustainable projects and must be verified by the 200 BDT/day demonstration facility currently operating in Burlington, Vermont. The New Bern application that was the initial objective of this project is not currently economically viable and will not be implemented at this time due to several changes at and around the mill which have occurred since the inception of the project in 1995. The analysis shows that for this technology, and likely other gasification technologies as well, the first few installations will require unique circumstances, or supportive public policies, or both to attract host sites and investors.

  4. High Cycle Fatigue in the Transmission Electron Microscope.

    PubMed

    Bufford, Daniel C; Stauffer, Douglas; Mook, William M; Syed Asif, S A; Boyce, Brad L; Hattar, Khalid

    2016-08-10

    One of the most common causes of structural failure in metals is fatigue induced by cyclic loading. Historically, microstructure-level analysis of fatigue cracks has primarily been performed post mortem. However, such investigations do not directly reveal the internal structural processes at work near micro- and nanoscale fatigue cracks and thus do not provide direct evidence of active microstructural mechanisms. In this study, the tension-tension fatigue behavior of nanocrystalline Cu was monitored in real time at the nanoscale by utilizing a new capability for quantitative cyclic mechanical loading performed in situ in a transmission electron microscope (TEM). Controllable loads were applied at frequencies from one to several hundred hertz, enabling accumulations of 10(6) cycles within 1 h. The nanometer-scale spatial resolution of the TEM allows quantitative fatigue crack growth studies at very slow crack growth rates, measured here at ∼10(-12) m·cycle(-1). This represents an incipient threshold regime that is well below the tensile yield stress and near the minimum conditions for fatigue crack growth. Evidence of localized deformation and grain growth within 150 nm of the crack tip was observed by both standard imaging and precession electron diffraction orientation mapping. These observations begin to reveal with unprecedented detail the local microstructural processes that govern damage accumulation, crack nucleation, and crack propagation during fatigue loading in nanocrystalline Cu.

  5. High cycle fatigue in the transmission electron microscope

    SciTech Connect

    Bufford, Daniel C.; Stauffer, Douglas; Mook, William M.; Syed Asif, S. A.; Boyce, Brad L.; Hattar, Khalid

    2016-06-28

    One of the most common causes of structural failure in metals is fatigue induced by cyclic loading. Historically, microstructure-level analysis of fatigue cracks has primarily been performed post mortem. However, such investigations do not directly reveal the internal structural processes at work near micro- and nanoscale fatigue cracks and thus do not provide direct evidence of active microstructural mechanisms. In this paper, the tension–tension fatigue behavior of nanocrystalline Cu was monitored in real time at the nanoscale by utilizing a new capability for quantitative cyclic mechanical loading performed in situ in a transmission electron microscope (TEM). Controllable loads were applied at frequencies from one to several hundred hertz, enabling accumulations of 106 cycles within 1 h. The nanometer-scale spatial resolution of the TEM allows quantitative fatigue crack growth studies at very slow crack growth rates, measured here at ~10–12cycle–1. This represents an incipient threshold regime that is well below the tensile yield stress and near the minimum conditions for fatigue crack growth. Evidence of localized deformation and grain growth within 150 nm of the crack tip was observed by both standard imaging and precession electron diffraction orientation mapping. Finally, these observations begin to reveal with unprecedented detail the local microstructural processes that govern damage accumulation, crack nucleation, and crack propagation during fatigue loading in nanocrystalline Cu.

  6. Low Cycle Fatigue and Creep-Fatigue Behavior of Alloy 617 at High Temperature

    SciTech Connect

    Cabet, Celine; Carroll, Laura; Wright, Richard

    2013-10-01

    Alloy 617 is the leading candidate material for an intermediate heat exchanger (IHX) application of the Very High Temperature Nuclear Reactor (VHTR), expected to have an outlet temperature as high as 950 degrees C. Acceptance of Alloy 617 in Section III of the ASME Code for nuclear construction requires a detailed understanding of the creep-fatigue behavior. Initial creep-fatigue work on Alloy 617 suggests a more dominant role of environment with increasing temperature and/or hold times evidenced through changes in creep-fatigue crack growth mechanism/s and failure life. Continuous cycle fatigue and creep-fatigue testing of Alloy 617 was conducted at 950 degrees C and 0.3% and 0.6% total strain in air to simulate damage modes expected in a VHTR application. Continuous cycle specimens exhibited transgranular cracking. Intergranular cracking was observed in the creep-fatigue specimens, although evidence of grain boundary cavitation was not observed. Despite the absence of grain boundary cavitation to accelerate crack propagation, the addition of a hold time at peak tensile strain was detrimental to cycle life. This suggests that creepfatigue interaction may occur by a different mechanism or that the environment may be partially responsible for accelerating failure.

  7. Mechanisms of Recovering Low Cycle Fatigue Damage in Incoloy 901.

    DTIC Science & Technology

    1979-01-01

    Quality at Less Cost," Metals Prog. 106/2, 80-82 (July 1974). 20. D. Raynor and J. M. Silcock, "Strengthening Mechanisms in Gamma -Prime Precipitating...Z AO-A107 255 AIR FORCE INST OF TLCH WRIGHT-PATTERSON AFB OH F/A Il/A MECHANISMS OF RECOVERING LOW CYCLE FATIGUE OAMAGE IN INCOLOY 90-ETC(U) 1979 R E... MECHANISMS OF RECOVERING LOW CYCLE FATIGUE DAMAGE IN INCOLOY 901 Robert E. Schafrik, Capt. USAF (Ph.D.) The Ohio State University, 1979 Professor James A

  8. High cycle fatigue in the transmission electron microscope

    DOE PAGES

    Bufford, Daniel C.; Stauffer, Douglas; Mook, William M.; ...

    2016-06-28

    One of the most common causes of structural failure in metals is fatigue induced by cyclic loading. Historically, microstructure-level analysis of fatigue cracks has primarily been performed post mortem. However, such investigations do not directly reveal the internal structural processes at work near micro- and nanoscale fatigue cracks and thus do not provide direct evidence of active microstructural mechanisms. In this paper, the tension–tension fatigue behavior of nanocrystalline Cu was monitored in real time at the nanoscale by utilizing a new capability for quantitative cyclic mechanical loading performed in situ in a transmission electron microscope (TEM). Controllable loads were appliedmore » at frequencies from one to several hundred hertz, enabling accumulations of 106 cycles within 1 h. The nanometer-scale spatial resolution of the TEM allows quantitative fatigue crack growth studies at very slow crack growth rates, measured here at ~10–12 m·cycle–1. This represents an incipient threshold regime that is well below the tensile yield stress and near the minimum conditions for fatigue crack growth. Evidence of localized deformation and grain growth within 150 nm of the crack tip was observed by both standard imaging and precession electron diffraction orientation mapping. Finally, these observations begin to reveal with unprecedented detail the local microstructural processes that govern damage accumulation, crack nucleation, and crack propagation during fatigue loading in nanocrystalline Cu.« less

  9. Cyclic fatigue analysis of rocket thrust chambers. Volume 1: OFHC copper chamber low cycle fatigue

    NASA Technical Reports Server (NTRS)

    Miller, R. W.

    1974-01-01

    A three-dimensional finite element elasto-plastic strain analysis was performed for the throat section of a regeneratively cooled rocket combustion chamber. The analysis employed the RETSCP finite element computer program. The analysis included thermal and pressure loads, and the effects of temperature dependent material properties, to determine the strain range corresponding to the chamber operating cycle. The analysis was performed for chamber configuration and operating conditions corresponding to a hydrogen-oxygen combustion chamber which was fatigue tested to failure. The computed strain range at typical chamber operating conditions was used in conjunction with oxygen-free, high-conductivity (OHFC) copper isothermal fatigue test data to predict chamber low-cycle fatigue life.

  10. Integrated coal gasification combined cycle

    NASA Astrophysics Data System (ADS)

    Richards, P. C.; Wijffels, J.-B.; Zuideveld, P. L.

    Features of the integrated coal gasification combined cycle power plants are described against the backdrop of the development and first commercial application of the shell coal gasification process. Focus is on the efficiency and excellent environmental performance of the integrated coal gasification combined power plants. Current IGCC projects are given together with an outline of some of the options for integrating coal gasification with combined cycles and also other applications of synthesis gas.

  11. An Investigation of High-Cycle Fatigue Models for Metallic Structures Exhibiting Snap-Through Response

    NASA Technical Reports Server (NTRS)

    Przekop, Adam; Rizzi, Stephen A.; Sweitzer, Karl A.

    2007-01-01

    A study is undertaken to develop a methodology for determining the suitability of various high-cycle fatigue models for metallic structures subjected to combined thermal-acoustic loadings. Two features of this problem differentiate it from the fatigue of structures subject to acoustic loading alone. Potentially large mean stresses associated with the thermally pre- and post-buckled states require models capable of handling those conditions. Snap-through motion between multiple post-buckled equilibrium positions introduces very high alternating stress. The thermal-acoustic time history response of a clamped aluminum beam structure with geometric and material nonlinearities is determined via numerical simulation. A cumulative damage model is employed using a rainflow cycle counting scheme and fatigue estimates are made for 2024-T3 aluminum using various non-zero mean fatigue models, including Walker, Morrow, Morrow with true fracture strength, and MMPDS. A baseline zero-mean model is additionally considered. It is shown that for this material, the Walker model produces the most conservative fatigue estimates when the stress response has a tensile mean introduced by geometric nonlinearity, but remains in the linear elastic range. However, when the loading level is sufficiently high to produce plasticity, the response becomes more fully reversed and the baseline, Morrow, and Morrow with true fracture strength models produce the most conservative fatigue estimates.

  12. Fatigue loads spectra derivation for the Space Shuttle: Second cycle

    NASA Astrophysics Data System (ADS)

    Ortasse, Raphael

    1994-09-01

    Some of the environments and loads experienced by the Space Shuttle or future reusable space vehicles are unique, while others are similar to those encountered by commercial and/or military aircraft. Prior to the Space Transportation System (STS) flights, fatigue loads spectra were generated for the Space Shuttle based on anticipated environments and assumptions that were shown not to be applicable to the actual flight environments the vehicle experienced. This resulted in the need to generate a new cycle of fatigue loads spectra, which was based on measured flight data as well as mission profiles, reflecting the various types of service and operations the vehicle and payloads experienced.

  13. Thermal Cycling on Fatigue Failure of the Plutonium Vitrification Melter

    SciTech Connect

    Jordan, Jeffrey; Gorczyca, Jennifer

    2009-02-11

    One method for disposition of excess plutonium is vitrification into cylindrical wasteforms. Due to the hazards of working with plutonium, the vitrification process must be carried out remotely in a shielded environment. Thus, the equipment must be easily maintained. With their simple design, induction melters satisfy this criterion, making them ideal candidates for plutonium vitrification. However, due to repeated heating and cooling cycles and differences in coefficients of thermal expansion of contacting materials fatigue failure of the induction melter is of concern. Due to the cost of the melter, the number of cycles to failure is critical. This paper presents a method for determining the cycles to failure for an induction melter by using the results from thermal and structural analyses as input to a fatigue failure model.

  14. Cryogenic fatigue behavior of plain weave glass/epoxy composite laminates under tension tension cycling

    NASA Astrophysics Data System (ADS)

    Shindo, Yasuhide; Takano, Satoru; Horiguchi, Katsumi; Sato, Takashi

    2006-11-01

    This paper focuses on understanding the tension-tension fatigue behavior of woven glass fiber reinforced polymer laminates at cryogenic temperatures. Tension-tension fatigue tests at frequencies of 4 and 10 Hz with a stress ratio of 0.1 were conducted at room temperature, 77 and 4 K. The fatigue stress versus cycles to failure ( S- N) relationships and fatigue limits for 10 6 cycles were obtained. Fractured specimens tested under fatigue tests were also examined with optical microscope.

  15. Changes in muscle strength, relaxation rate and fatiguability during the human menstrual cycle.

    PubMed Central

    Sarwar, R; Niclos, B B; Rutherford, O M

    1996-01-01

    1. The effect of the different phases of the menstrual cycle on skeletal muscle strength, contractile properties and fatiguability was investigated in ten young, healthy females. Results were compared with a similar group on the combined (non-phasic) oral contraceptive pill (OC). Cycle phases were divided into the early and mid-follicular, mid-cycle (ovulatory) and mid- and late luteal. Cycle phases were estimated from the first day of the menstrual bleed. 2. Subjects were studied weekly through two complete cycles. Measurements included quadriceps and handgrip maximum voluntary isometric force and the relaxation times, force-frequency relationship and fatigue index of the quadriceps during percutaneous stimulation at a range of frequencies from 1 to 100 Hz. 3. In the women not taking the OC there was a significant increase of about 11% in quadriceps and handgrip strength at mid-cycle compared with both the follicular and luteal phases. Accompanying the increases in strength there was a significant slowing of relaxation and increase in fatiguability at mid-cycle. No changes in any parameter were found in the women taking the OC. 4. The changes in muscle function at mid-cycle may be due to the increase in oestrogen that occurs prior to ovulation. PMID:8735711

  16. Low cycle fatigue and creep-fatigue behavior of Ni-based alloy 230 at 850 C

    SciTech Connect

    Chen, Xiang; Yang, Zhiqing; Sokolov, Mikhail A; ERDMAN III, DONALD L; Mo, Kun; Stubbins, James

    2013-01-01

    Strain-controlled low cycle fatigue (LCF) and creep-fatigue testing of Ni-based alloy 230 were carried out at 850 C. The material creep-fatigue life decreased compared with its low cycle fatigue life at the same total strain range. Longer hold time at peak tensile strain further reduced the material creep-fatigue life. Based on the electron backscatter diffraction, a novel material deformation characterization method was applied, which revealed that in low cycle fatigue testing as the total strain range increased, the deformation was segregated to grain boundaries since the test temperature was higher than the material equicohesive temperature and grain boundaries became weaker regions compared with grains. Creep-fatigue tests enhanced the localized deformation, resulting in material interior intergranular cracking, and accelerated material damage. Precipitation in alloy 230 helped slip dispersion, favorable for fatigue property, but grain boundary cellular precipitates formed after material exposure to the elevated temperature had a deleterious effect on the material low cycle fatigue and creep-fatigue property.

  17. Thermodynamics of combined cycle plant

    NASA Astrophysics Data System (ADS)

    Crane, R. I.

    The fundamental thermodynamics of power plants including definitions of performance criteria and an introduction to exergy are reviewed, and treatments of simplified performance calculations for the components which form the major building blocks and a gas/steam combined cycle plant are given: the gas turbine, the heat recovery steam generator, and the remainder of the steam plant. Efficiency relationships and energy and exergy analyses of combined cycle plant are presented, with examples. Among the aspects considered are gas turbine performance characteristics and fuels, temperature differences for heat recovery, multiple steam pressures and reheat, supplementary firing and feed water heating. Attention is drawn to points of thermodynamic interest arising from applications of combined cycle plant to repowering of existing steam plant and to combined heat and power (cogeneration); some advances, including coal firing, are also introduced.

  18. Low cycle fatigue of a cast nickel alloy in hydrogen

    NASA Technical Reports Server (NTRS)

    Cowles, B. A.; Warren, J. R.

    1987-01-01

    This paper summarizes the experimental system used for obtaining low cycle fatigue data on structural alloys in a high pressure gaseous hydrogen environment at test temperatures from ambient to 870 C. In addition, LCF results for a cast nickel based alloy are presented illustrating the potentially severe effects of a hydrogen environment on the cyclic life of a material, and consequently, the importance of performing such tests.

  19. Final report on low-cycle fatigue and creep-fatigue testing of salt-filled alloy 800 specimens

    SciTech Connect

    Kaae, J L

    1982-05-01

    Uniaxial low-cycle fatigue and creep-fatigue tests have been carried out on hollow alloy 800 specimens that were either filled with air or with a molten mixture of sodium nitrate, potassium nitrate and an oxidizer. Low-cycle fatigue tests were carried out at 1200/sup 0/F and 650/sup 0/F by cycling the strain continuously between equal mangitude of tensile and compressive values at a rate of 4 x 10/sup -3/sec/sup -1/ until failure. The creep-fatigue tests were carried out at 1200/sup 0/F. The loading cycle differed from that of low-cycle fatigue testing only in the imposition of a hold at the peak compressive strain in each cycle. Cracks always initiated on the inner surface of the hollow specimen, and therefore, corrosive effects on crack propagation and initiation were controlled by the environment within the specimen cavity. In common with tests carried out earlier on steam-filled alloy 800 specimens, at 1200/sup 0/F in the presence of molten salt the heat of alloy 800 with the lower carbon content had a higher fatigue strength than the heat with the higher carbon content even though different heats were used in the two testing programs. The fatigue strength of the two heats of material in the presence of molten salt at 650/sup 0/F were about the same. Tests with air-filled specimens indicated that the presence of the molten salt degraded the fatigue life at 1200/sup 0/F but did not affect the creep fatigue life, while the presence of steam enhanced both the fatigue life and the creep-fatigue life.

  20. High-Cycle Fatigue Behavior of a Nicalon(tm)/Si-N-C Composite

    NASA Technical Reports Server (NTRS)

    Verrilli, Michael J.; Kalluri, Sreeramesh; Kantzos, Peter T.

    1999-01-01

    Elevated temperature, high-cycle fatigue behavior of a woven SiC/Si-N-C ceramic matrix composite system was investigated at 910 C. High frequency (100 Hz) fatigue tests were conducted in air on specimens machined from the composite system, A power-law type fatigue life relationship adequately characterized the high-cycle fatigue data generated in the study. Post failure fractographic and metallographic studies were performed to document the fatigue crack initiation regions and damage mechanisms in the composite system. Fatigue cracks initiated primarily from the corners of the specimens and propagated along the 90 degree fiber tows.

  1. H gas turbine combined cycle

    SciTech Connect

    Corman, J.

    1995-10-01

    A major step has been taken in the development of the Next Power Generation System - {open_quotes}H{close_quotes} Technology Combined Cycle. This new gas turbine combined-cycle system increases thermal performance to the 60% level by increasing gas turbine operating temperature to 1430 C (2600 F) at a pressure ratio of 23 to 1. Although this represents a significant increase in operating temperature for the gas turbine, the potential for single digit NOx levels (based upon 15% O{sub 2}, in the exhaust) has been retained. The combined effect of performance increase and environmental control is achieved by an innovative closed loop steam cooling system which tightly integrates the gas turbine and steam turbine cycles. The {open_quotes}H{close_quotes} Gas Turbine Combined Cycle System meets the goals and objectives of the DOE Advanced Turbine System Program. The development and demonstration of this new system is being carried out as part of the Industrial/Government cooperative agreement under the ATS Program. This program will achieve first commercial operation of this new system before the end of the century.

  2. Determination of Fatigue Damage in Corrosion-Fatigued Al-2024-T4 and Cycled Ti-6Al-4V Alloys.

    DTIC Science & Technology

    1982-05-01

    specimen (_2 0). To assess the degree of microplasticity induced by corrosion fatigue, it is worth noting that when a monotonic stress of 350 MPa was applied...the morphology of crack forma- tion in corrosion fatigue. Because the maximum stress applied was 276 MPa at this frequency the strain rate of the...process. 49 I 4. In low cycle corrosion fatigue (LCCF), when the largest percentage of life was taken up with crack propagation, the maximum applied stress

  3. Low Cycle Fatigue Behavior and Life Prediction of a Cast Cobalt-Based Superalloy

    NASA Astrophysics Data System (ADS)

    Yang, Ho-Young; Kim, Jae-Hoon; Yoo, Keun-Bong

    Co-base superalloys have been applied in the stationary components of gas turbine owing to their excellent high temperature properties. Low cycle fatigue data on ECY-768 reported in a companion paper were used to evaluate fatigue life prediction models. In this study, low cycle fatigue tests are performed as the variables of total strain range and temperatures. The relations between plastic and total strain energy densities and number of cycles to failure are examined in order to predict the low cycle fatigue life of Cobalt-based super alloy at different temperatures. The fatigue lives is evaluated using predicted by Coffin-Manson method and strain energy methods is compared with the measured fatigue lives at different temperatures. The microstructure observing was performed for how affect able to low-cycle fatigue life by increasing the temperature.

  4. Airbreathing combined cycle engine systems

    NASA Technical Reports Server (NTRS)

    Rohde, John

    1992-01-01

    The Air Force and NASA share a common interest in developing advanced propulsion systems for commercial and military aerospace vehicles which require efficient acceleration and cruise operation in the Mach 4 to 6 flight regime. The principle engine of interest is the turboramjet; however, other combined cycles such as the turboscramjet, air turborocket, supercharged ejector ramjet, ejector ramjet, and air liquefaction based propulsion are also of interest. Over the past months careful planning and program implementation have resulted in a number of development efforts that will lead to a broad technology base for those combined cycle propulsion systems. Individual development programs are underway in thermal management, controls materials, endothermic hydrocarbon fuels, air intake systems, nozzle exhaust systems, gas turbines and ramjet ramburners.

  5. Effects of High Mean Stress on High-cycle Fatigue Behavior of PWA 1480

    NASA Technical Reports Server (NTRS)

    Majumdar, S.; Antolovich, S. D.; Milligan, W. W.

    1985-01-01

    PWA 1480 is a potential candidate material for use in the high-pressure fuel turbine blade of the space shuttle main engine. As an engine material it will be subjected to high-cycle fatigue loading superimposed on a high mean stress due to combined centrifugal and thermal loadings. The present paper describes the results obtained in an ongoing program at the Argonne National Laboratory, sponsored by NASA Lewis, to determine the effects of a high mean stress on the high-cycle fatigue behavior of this material. Straight-gauge high-cycle fatigue specimens, 0.2 inch in diameter and with the specimen axis in the 001 direction, were supplied by NASA Lewis. The nominal room temperature yield and ultimate strength of the material were 146 and 154 ksi, respectively. Each specimen was polished with 1-micron diamond paste prior to testing. However, the surface of each specimen contained many pores, some of which were as large as 50 micron. In the initial tests, specimens were subjected to axial-strain-controlled cycles. However, very little cyclic plasticity was observed.

  6. Thermal High- and Low-Cycle Fatigue Behavior of Thick Thermal Barrier Coating Systems

    NASA Technical Reports Server (NTRS)

    Miller, Robert A.

    1998-01-01

    Ceramic thermal barrier coatings have received increasing attention for advanced gas turbine and diesel engine applications because of their ability to provide thermal insulation to engine components. However, the durability of these coatings under the severe thermal cycling conditions encountered in a diesel engine (ref. 1) still remains a major issue. In this research at the NASA Lewis Research Center, a high-power laser was used to investigate the thermal fatigue behavior of a yttria-stabilized zirconia coating system under simulated diesel engine conditions. The mechanisms of fatigue crack initiation and propagation, and of coating failure under complex thermal low-cycle fatigue (LCF, representing stop/start cycles) and thermal high-cycle fatigue (HCF, representing operation at 1300 rpm) are described. Continuous wave and pulse laser modes were used to simulate pure LCF and combined LCF/HCF, respectively (ref. 2). The LCF mechanism was found to be closely related to the coating sintering and creep at high temperatures. These creep strains in the ceramic coating led to a tensile stress state during cooling, thus providing the major driving force for crack growth under LCF conditions. The combined LCF/HCF tests induced more severe coating surface cracking, microspallation, and accelerated crack growth than did the pure LCF test. HCF thermal loads also facilitated lateral crack branching and ceramic/bond coat interface delaminations. HCF is associated with the cyclic stresses originating from the high-frequency temperature fluctuation at the ceramic coating surface. The HCF thermal loads act on the crack by a wedging mechanism (ref. 1), resulting in continuous crack growth at temperature. The HCF stress intensity factor amplitude increases with the interaction depth and temperature swing, and decreases with the crack depth. HCF damage also increases with the thermal expansion coefficient and the Young's modulus of the ceramic coating (refs. 1 and 3).

  7. Cyclic fatigue analysis of rocket thrust chambers. Volume 2: Attitude control thruster high cycle fatigue

    NASA Technical Reports Server (NTRS)

    Miller, R. W.

    1974-01-01

    A finite element stress analysis was performed for the film cooled throat section of an attitude control thruster. The anlaysis employed the RETSCP finite element computer program. The analysis included thermal and pressure loads, and the effects of temperature dependent material properties, to determine the strain range corresponding to the thruster operating cycle. The configuration and operating conditions considered, correspond to a flightweight integrated thruster assembly which was thrust pulse tested. The computed strain range was used in conjuction with Haynes 188 Universal Slopes minimum life data to predict throat section fatigue life. The computed number of cycles to failure was greater than the number of pulses to which the thruster was experimentally subjected without failure.

  8. Fatigue performance of laser additive manufactured Ti-6Al-4V in very high cycle fatigue (VHCF) regime up to 109 cycles

    NASA Astrophysics Data System (ADS)

    Wycisk, Eric; Siddique, Shafaqat; Herzog, Dirk; Walther, Frank; Emmelmann, Claus

    2015-12-01

    Additive manufacturing technologies are in the process of establishing themselves as an alternative production technology to conventional manufacturing such as casting or milling. Especially laser additive manufacturing (LAM) enables the production of metallic parts with mechanical properties comparable to conventionally manufactured components. Due to the high geometrical freedom in LAM the technology enables the production of ultra-light weight designs and therefore gains increasing importance in aircraft and space industry. The high quality standards of these industries demand predictability of material properties for static and dynamic load cases. However, fatigue properties especially in the very high cycle fatigue regime until 109 cycles have not been sufficiently determined yet. Therefore this paper presents an analysis of fatigue properties of laser additive manufactured Ti-6Al-4V under cyclic tension-tension until 107 cycles and tension-compression load until 109 cycles. For the analysis of laser additive manufactured titanium alloy Ti-6Al-4V Woehler fatigue tests under tension-tension and tension-compression were carried out in the high cycle and very high cycle fatigue regime. Specimens in stress-relieved as well as hot-isostatic-pressed conditions were analyzed regarding crack initiation site, mean stress sensitivity and overall fatigue performance. The determined fatigue properties show values in the range of conventionally manufactured Ti-6Al-4V with particularly good performance for hot-isostatic-pressed additive-manufactured material. For all conditions the results show no conventional fatigue limit but a constant increase in fatigue life with decreasing loads. No effects of test frequency on life span could be determined. However, independently of testing principle, a shift of crack initiation from surface to internal initiation could be observed with increasing cycles to failure.

  9. Al-Li alloy AA2198's very high cycle fatigue crack initiation mechanism and its fatigue thermal effect

    NASA Astrophysics Data System (ADS)

    Xu, Luopeng; Cao, Xiaojian; Chen, Yu; Wang, Qingyuan

    2015-10-01

    AA2198 alloy is one of the third generation Al-Li alloys which have low density, high elastic modulus, high specific strength and specific stiffness. Compared With the previous two generation Al-Li alloys, the third generation alloys have much improved in alloys strength, corrosion resistance and weldable characteristic. For these advantages, the third generation Al-Li alloys are used as aircraft structures, such as C919 aviation airplane manufactured by China and Russia next generation aviation airplane--MS-21. As we know, the aircraft structures are usually subjected to more than 108 cycles fatigue life during 20-30 years of service, however, there is few reported paper about the third generation Al-Li alloys' very high cycle fatigue(VHCF) which is more than 108 cycles fatigue. The VHCF experiment of AA2198 have been carried out. The two different initiation mechanisms of fatigue fracture have been found in VHCF. The cracks can initiate from the interior of the testing material with lower stress amplitude and more than 108 cycles fatigue life, or from the surface or subsurface of material which is the dominant reason of fatigue failures. During the experiment, the infrared technology is used to monitor the VHCF thermal effect. With the increase of the stress, the temperature of sample is also rising up, increasing about 15 °C for every 10Mpa. The theoretical thermal analysis is also carried out.

  10. Conducting High Cycle Fatigue Strength Step Tests on Gamma TiAl

    NASA Technical Reports Server (NTRS)

    Lerch, Brad; Draper, Sue; Pereira, J. Mike

    2002-01-01

    High cycle fatigue strength testing of gamma TiAl by the step test method is investigated. A design of experiments was implemented to determine if the coaxing effect occurred during testing. Since coaxing was not observed, step testing was deemed a suitable method to define the fatigue strength at 106 cycles.

  11. High temperature, low-cycle fatigue of copper-base alloys for rocket nozzles. Part 2: Strainrange partitioning and low-cycle fatigue results at 538 deg C

    NASA Technical Reports Server (NTRS)

    Conway, J. B.; Stentz, R. H.; Berling, J. T.

    1976-01-01

    Low-cycle fatigue tests of 1/2 Hard AMZIRC Copper and NARloy Z were performed in argon at 538 C to determine partitioned strain range versus life relationships. Strain-controlled low-cycle fatigue tests of a Zr-Cr-Mg copper-base alloy were also performed. Strain ranges, lower than those employed in previous tests, were imposed in order to extend the fatigue life curve out to approximately 400,000 cycles. An experimental copper alloy and an experimental silver alloy were also studied. Tensile tests were performed in air at room temperature and in argon at 538 C. Strain-controlled low-cycle fatigue tests were performed at 538 C in argon to define the fatigue life over the regime from 300 to 3,000 cycles. For the silver alloy, three additional heat treatments were introduced, and a limited evaluation of the short-term tensile and low-cycle fatigue behavior at 538 C was performed.

  12. Microstructural characterization of EUROFER 97 during low-cycle fatigue

    NASA Astrophysics Data System (ADS)

    Giordana, M. F.; Alvarez-Armas, I.; Armas, A.

    2012-05-01

    The quenched and tempered reduced-activation ferritic/martensitic steel EUROFER 97 is one of the candidates for structural components of Generation IV nuclear power plants. The cyclic behaviour of this steel during isothermal plastic strain-controlled tests was investigated at room temperature and at 550 °C. Under low-cycle fatigue test this steel shows, after the first few cycles, a pronounced cyclic softening accompanied by microstructural changes such as the decrease of the free dislocation density inside the subgrain. The rate of softening increases with temperature being very pronounced at temperatures above 500 °C. The evolution of the flow stress during cycling was studied by analyzing the so-called "back" and "friction" stresses obtained from the hysteresis loops measured along the entire test. From the analysis of the hysteresis loops and corroborated by electron microscopy observations, it can be concluded that the strong cyclic softening observed is produced by the decrease exhibited by the friction stress. The Taylor coefficient was calculated measuring the evolution of the free dislocation density.

  13. Probabilistic Material Strength Degradation Model for Inconel 718 Components Subjected to High Temperature, High-Cycle and Low-Cycle Mechanical Fatigue, Creep and Thermal Fatigue Effects

    NASA Technical Reports Server (NTRS)

    Bast, Callie C.; Boyce, Lola

    1995-01-01

    The development of methodology for a probabilistic material strength degradation is described. The probabilistic model, in the form of a postulated randomized multifactor equation, provides for quantification of uncertainty in the lifetime material strength of aerospace propulsion system components subjected to a number of diverse random effects. This model is embodied in the computer program entitled PROMISS, which can include up to eighteen different effects. Presently, the model includes five effects that typically reduce lifetime strength: high temperature, high-cycle mechanical fatigue, low-cycle mechanical fatigue, creep and thermal fatigue. Results, in the form of cumulative distribution functions, illustrated the sensitivity of lifetime strength to any current value of an effect. In addition, verification studies comparing predictions of high-cycle mechanical fatigue and high temperature effects with experiments are presented. Results from this limited verification study strongly supported that material degradation can be represented by randomized multifactor interaction models.

  14. Externally fired combined cycle demonstration

    SciTech Connect

    Orozco, N.J.; Young, S.; LaHaye, P.G.; Strom-Olsen, J.; Seger, J.L.; Pickup, H.

    1995-11-01

    Externally Fired Combined Cycles (EFCCs) can increase the amount of electricity produced from ash bearing fuels up to 40%, with overall powerplant efficiencies in excess of 45%. Achieving such high efficiencies requires high temperature-high pressure air heaters capable of driving modern gas turbines from gas streams containing the products of coal combustion. A pilot plant has been constructed in Kennebunk, Maine to provide proof of concept and evaluation of system components. Tests using pulverized Western Pennsylvania bituminous coal have been carried out since April, 1995. The ceramic air heater extracts energy from the products of coal combustion to power a gas turbine. This air heater has operated at gas inlet temperatures over 1,095 C and pressures over 7.0 atm without damage to the ceramic tube string components. Stable gas turbine operation has been achieved with energy input from the air heater and a supplementary gas fired combustor. Efforts are underway to fire the cycle on coal only, and to increase the duration of the test runs. Air heater improvements are being implemented and evaluated. These improvements include installation of a second pass of ceramic tubes and evaluation of corrosion resistant coatings on the ceramic tubes.

  15. Dwell Notch Low Cycle Fatigue Behavior of a Powder Metallurgy Nickel Disk Alloy

    NASA Technical Reports Server (NTRS)

    Telesman, J.; Gabb, T. P.; Yamada, Y.; Ghosn, L. J.; Jayaraman, N.

    2012-01-01

    A study was conducted to determine the processes which govern dwell notch low cycle fatigue (NLCF) behavior of a powder metallurgy (P/M) ME3 disk superalloy. The emphasis was placed on the environmentally driven mechanisms which may embrittle the highly stressed notch surface regions and reduce NLCF life. In conjunction with the environmentally driven notch surface degradation processes, the visco-plastic driven mechanisms which can significantly change the notch root stresses were also considered. Dwell notch low cycle fatigue testing was performed in air and vacuum on a ME3 P/M disk alloy specimens heat treated using either a fast or a slow cooling rate from the solutioning treatment. It was shown that dwells at the minimum stress typically produced a greater life debit than the dwells applied at the maximum stress, especially for the slow cooled heat treatment. Two different environmentally driven failure mechanisms were identified as the root cause of early crack initiation in the min dwell tests. Both of these failure mechanisms produced mostly a transgranular crack initiation failure mode and yet still resulted in low NLCF fatigue lives. The lack of stress relaxation during the min dwell tests produced higher notch root stresses which caused early crack initiation and premature failure when combined with the environmentally driven surface degradation mechanisms. The importance of environmental degradation mechanisms was further highlighted by vacuum dwell NLCF tests which resulted in considerably longer NLCF lives, especially for the min dwell tests.

  16. Low-cycle corrosion fatigue of Zircaloy-2 in iodine atmospheres

    NASA Astrophysics Data System (ADS)

    Kubo, T.; Motomiya, T.; Wakashima, Y.

    1986-09-01

    Low-cycle fatigue tests have been performed on Zircaloy-2 by a reversed-bending method in inert and iodine atmospheres at 623 K. Fatigue lives in both atmospheres followed the Coffin-Manson law. Cracks propagated by a transgranular shear mode, and the propagation was the process controlling fatigue life in an inert atmosphere. Fatigue life in a high concentration of iodine vapour was significantly shorter than in an inert atmosphere. The iodine vapour caused brittle fracture of a specimen mainly by the transgranular cleavage mode, and an accelerated crack propagation rate. The minimum vapour pressure of iodine to cause brittle fracture under fatigue conditions was about 27 Pa.

  17. Leg joint power output during progressive resistance FES-LCE cycling in SCI subjects: developing an index of fatigue

    PubMed Central

    Haapala, Stephenie A; Faghri, Pouran D; Adams, Douglas J

    2008-01-01

    Background The purpose of this study was to investigate the biomechanics of the hip, knee and ankle during a progressive resistance cycling protocol in an effort to detect and measure the presence of muscle fatigue. It was hypothesized that knee power output can be used as an indicator of fatigue in order to assess the cycling performance of SCI subjects. Methods Six spinal cord injured subjects (2 incomplete, 4 complete) between the ages of twenty and fifty years old and possessing either a complete or incomplete spinal cord injury at or below the fourth cervical vertebra participated in this study. Kinematic data and pedal forces were recorded during cycling at increasing levels of resistance. Ankle, knee and hip power outputs and resultant pedal force were calculated. Ergometer cadence and muscle stimulation intensity were also recorded. Results The main findings of this study were: (a) ankle and knee power outputs decreased, whereas hip power output increased with increasing resistance, (b) cadence, stimulation intensity and resultant pedal force in that combined order were significant predictors of knee power output and (c) knowing the value of these combined predictors at 10 rpm, an index of fatigue can be developed, quantitatively expressing the power capacity of the knee joint with respect to a baseline power level defined as fatigue. Conclusion An index of fatigue was successfully developed, proportionalizing knee power capacity during cycling to a predetermined value of fatigue. The fatigue index value at 0/8th kp, measured 90 seconds into active, unassisted pedaling was 1.6. This indicates initial power capacity at the knee to be 1.6 times greater than fatigue. The fatigue index decreased to 1.1 at 2/8th kp, representing approximately a 30% decrease in the knee's power capacity within a 4 minute timespan. These findings suggest that the present cycling protocol is not sufficient for a rider to gain the benefits of FES and thus raises speculation as to

  18. The application of probabilistic design theory to high temperature low cycle fatigue

    NASA Technical Reports Server (NTRS)

    Wirsching, P. H.

    1981-01-01

    Metal fatigue under stress and thermal cycling is a principal mode of failure in gas turbine engine hot section components such as turbine blades and disks and combustor liners. Designing for fatigue is subject to considerable uncertainty, e.g., scatter in cycles to failure, available fatigue test data and operating environment data, uncertainties in the models used to predict stresses, etc. Methods of analyzing fatigue test data for probabilistic design purposes are summarized. The general strain life as well as homo- and hetero-scedastic models are considered. Modern probabilistic design theory is reviewed and examples are presented which illustrate application to reliability analysis of gas turbine engine components.

  19. Fatigue and fracture of fiber composites under combined interlaminar stresses

    SciTech Connect

    DeTeresa, S J; Freeman, D C; Groves, S E

    1998-06-25

    As part of efforts to develop a three-dimensional failure model for composites, a study of failure and fatigue due to combined interlaminar stresses was conducted. The combined stresses were generated using a hollow cylindrical specimen, which was subjected to normal compression and torsion. For both glass and carbon fiber composites, normal compression resulted in a significant enhancement in the interlaminar shear stress and strain at failure. Under moderate compression levels, the failure mode transitioned from elastic to plastic. The observed failure envelope could not be adequately captured using common ply- level failure models. Alternate modeling approaches were examined and it was found that a pressure-dependent failure criterion was required to reproduce the experimental results. The magnitude of the pressure-dependent terms of this model was found to be material dependent. The interlaminar shear fatigue behavior of a carbon/epoxy system was also studied using the cylindrical specimen. Preliminary results indicate that a single S/N curve which is normalized for interlaminar shear strength may be able to reproduce the effects of both temperature and out-of-plane compression on fatigue life. The results demonstrate that there are significant gains to be made in improving interlaminar strengths of composite structures by applying out-of-plane compression. This effect could be exploited for improved strength and fatigue life of composite joints and other regions in structures where interlaminar stress states are critical.

  20. Influence of High Cycle Thermal Loads on Thermal Fatigue Behavior of Thick Thermal Barrier Coatings

    NASA Technical Reports Server (NTRS)

    Zhu, Dongming; Miller, Robert A.

    1997-01-01

    Thick thermal barrier coating systems in a diesel engine experience severe thermal Low Cycle Fatigue (LCF) and High Cycle Fatigue (HCF) during engine operation. In the present study, the mechanisms of fatigue crack initiation and propagation, as well as of coating failure, under thermal loads which simulate engine conditions, are investigated using a high power CO2 laser. In general, surface vertical cracks initiate early and grow continuously under LCF and HCF cyclic stresses. It is found that in the absence of interfacial oxidation, the failure associated with LCF is closely related to coating sintering and creep at high temperatures, which induce tensile stresses in the coating after cooling. Experiments show that the HCF cycles are very damaging to the coating systems. The combined LCF and HCF tests produced more severe coating surface cracking, microspallation and accelerated crack growth, as compared to the pure LCF test. It is suggested that the HCF component cannot only accelerate the surface crack initiation, but also interact with the LCF by contributing to the crack growth at high temperatures. The increased LCF stress intensity at the crack tip due to the HCF component enhances the subsequent LCF crack growth. Conversely, since a faster HCF crack growth rate will be expected with lower effective compressive stresses in the coating, the LCF cycles also facilitate the HCF crack growth at high temperatures by stress relaxation process. A surface wedging model has been proposed to account for the HCF crack growth in the coating system. This mechanism predicts that HCF damage effect increases with increasing temperature swing, the thermal expansion coefficient and the elastic modulus of the ceramic coating, as well as the HCF interacting depth. A good agreement has been found between the analysis and experimental evidence.

  1. On the Use of Equivalent Linearization for High-Cycle Fatigue Analysis of Geometrically Nonlinear Structures

    NASA Technical Reports Server (NTRS)

    Rizzi, Stephen A.

    2003-01-01

    The use of stress predictions from equivalent linearization analyses in the computation of high-cycle fatigue life is examined. Stresses so obtained differ in behavior from the fully nonlinear analysis in both spectral shape and amplitude. Consequently, fatigue life predictions made using this data will be affected. Comparisons of fatigue life predictions based upon the stress response obtained from equivalent linear and numerical simulation analyses are made to determine the range over which the equivalent linear analysis is applicable.

  2. Development of a low-cycle fatigue life curve for 80In15Pb5Ag

    NASA Astrophysics Data System (ADS)

    Edwards, L. K.; Nixon, W. A.; Lakes, R. S.

    2000-09-01

    The purpose of this study is to develop a methodology to predict the low-cycle (large strain—from 0.1 to 0.35 strain) fatigue life of solders subject to thermal cycling. Solders are commonly used in electronic assemblies. Using thermal fatigue data measured for 80In15Pb5Ag, a low-cycle fatigue curve for 80In15Pb5Ag solder subject to thermal cycling was developed. Specifically a Coffin-Manson relationship was derived for the solder, with a high degree of correlation (see Table I), for four different failure criteria, defined in the body of the paper. This relationship, together with calculated strains in the solder joint, allows the low-cycle fatigue life of the solder joint to be predicted.

  3. High cycle fatigue of AA6082 and AA6063 aluminum extrusions

    NASA Astrophysics Data System (ADS)

    Nanninga, Nicholas E.

    The high cycle fatigue behavior of hollow extruded AA6082 and AA6063 aluminum extrusions has been studied. Hollow extruded aluminum profiles can be processed into intricate shapes, and may be suitable replacements for fatigue critical automotive applications requiring reduced weight. There are several features inherent in hollow aluminum extrusions, such as seam welds, charge welds, microstructural variations and die lines. The effects of such extrusion variables on high cycle fatigue properties were studied by taking specimens from an actual car bumper extrusion. It appears that extrusion die lines create large anisotropy differences in fatigue properties, while welds themselves have little effect on fatigue lives. Removal of die lines greatly increased fatigue properties of AA6082 specimens taken transverse to the extrusion direction. Without die lines, anisotropy in fatigue properties between AA6082 specimens taken longitudinal and transverse to the extrusion direction, was significantly reduced, and properties associated with the orientation of the microstructure appears to be isotropic. A fibrous microstructure for AA6082 specimens showed great improvements in fatigue behavior. The effects of elevated temperatures and exposure of specimens to NaCl solutions was also studied. Exposure to the salt solution greatly reduced the fatigue lives of specimens, while elevated temperatures showed more moderate reductions in fatigue lives.

  4. Investigation of Cumulative Fatigue Damage Through Sequential Low Cycle Fatigue and High Cycle Fatigue Cycling at High Temperature for a Type 316LN Stainless Steel: Life-Prediction Techniques and Associated Mechanisms

    NASA Astrophysics Data System (ADS)

    Sarkar, Aritra; Nagesha, A.; Parameswaran, P.; Sandhya, R.; Laha, K.; Okazaki, M.

    2017-03-01

    Cumulative fatigue damage under sequential low cycle fatigue (LCF) and high cycle fatigue (HCF) cycling was investigated at 923 K (650 °C) by conducting HCF tests on specimens subjected to prior LCF cycling at various strain amplitudes. Remnant HCF lives were found to decrease drastically with increase in prior fatigue exposure as a result of strong LCF-HCF interactions. The rate of decrease in remnant lives varied as a function of the applied strain amplitude. A threshold damage in terms of prior LCF life-fraction was found, below which no significant LCF-HCF interaction takes place. Similarly, a critical damage during the LCF pre-cycling marking the highest degree of LCF-HCF interaction was identified which was found to depend on the applied strain amplitude. In view of the non-linear damage accumulation behavior, Miner's linear damage rule proved to be highly non-conservative. Manson's damage curve approach, suitably modified, was found to be a better alternative for predicting the remnant HCF life. The single constant ( β) employed in the model, which reflects the damage accumulation of the material under two/multi-level loading conditions is derived from the regression analysis of the experimental results and validated further.

  5. Investigation of Cumulative Fatigue Damage Through Sequential Low Cycle Fatigue and High Cycle Fatigue Cycling at High Temperature for a Type 316LN Stainless Steel: Life-Prediction Techniques and Associated Mechanisms

    NASA Astrophysics Data System (ADS)

    Sarkar, Aritra; Nagesha, A.; Parameswaran, P.; Sandhya, R.; Laha, K.; Okazaki, M.

    2017-01-01

    Cumulative fatigue damage under sequential low cycle fatigue (LCF) and high cycle fatigue (HCF) cycling was investigated at 923 K (650 °C) by conducting HCF tests on specimens subjected to prior LCF cycling at various strain amplitudes. Remnant HCF lives were found to decrease drastically with increase in prior fatigue exposure as a result of strong LCF-HCF interactions. The rate of decrease in remnant lives varied as a function of the applied strain amplitude. A threshold damage in terms of prior LCF life-fraction was found, below which no significant LCF-HCF interaction takes place. Similarly, a critical damage during the LCF pre-cycling marking the highest degree of LCF-HCF interaction was identified which was found to depend on the applied strain amplitude. In view of the non-linear damage accumulation behavior, Miner's linear damage rule proved to be highly non-conservative. Manson's damage curve approach, suitably modified, was found to be a better alternative for predicting the remnant HCF life. The single constant (β) employed in the model, which reflects the damage accumulation of the material under two/multi-level loading conditions is derived from the regression analysis of the experimental results and validated further.

  6. The role of high cycle fatigue (HCF) onset in Francis runner reliability

    NASA Astrophysics Data System (ADS)

    Gagnon, M.; Tahan, S. A.; Bocher, P.; Thibault, D.

    2012-11-01

    High Cycle Fatigue (HCF) plays an important role in Francis runner reliability. This paper presents a model in which reliability is defined as the probability of not exceeding a threshold above which HCF contributes to crack propagation. In the context of combined Low Cycle Fatigue (LCF) and HCF loading, the Kitagawa diagram is used as the limit state threshold for reliability. The reliability problem is solved using First-Order Reliability Methods (FORM). A study case is proposed using in situ measured strains and operational data. All the parameters of the reliability problem are based either on observed data or on typical design specifications. From the results obtained, we observed that the uncertainty around the defect size and the HCF stress range play an important role in reliability. At the same time, we observed that expected values for the LCF stress range and the number of LCF cycles have a significant influence on life assessment, but the uncertainty around these values could be neglected in the reliability assessment.

  7. Center for Hypersonic Combined Cycle Flow Physics

    DTIC Science & Technology

    2015-03-24

    AFRL-AFOSR-VA-TR-2015-0292 CENTER FOR HYPERSONIC COMBINED CYCLE FLOW PHYSICS James Mcdaniel UNIVERSITY OF VIRGINIA Final Report 03/24/2015...HYPERSONIC COMBINED CYCLE FLOW PHYSICS 5a. CONTRACT NUMBER 5b. GRANT NUMBER FA9550-09-1-0611 5c. PROGRAM ELEMENT NUMBER 6. AUTHOR(S) McDaniel, James C...DISTRIBUTION/AVAILABILITY STATEMENT Approved for Public Release 13. SUPPLEMENTARY NOTES 14. ABSTRACT Combined cycle flow physics were investigated using a

  8. Fatigue

    MedlinePlus

    ... to help you find out what's causing your fatigue and recommend ways to relieve it. Fatigue itself is not a disease. Medical problems, treatments, and personal habits can add to fatigue. These include Taking certain medicines, such as antidepressants, ...

  9. Shakedown based model for high-cycle fatigue of shape memory alloys

    NASA Astrophysics Data System (ADS)

    Gu, Xiaojun; Moumni, Ziad; Zaki, Wael; Zhang, Weihong

    2016-11-01

    The paper presents a high-cycle fatigue criterion for shape memory alloys (SMAs) based on shakedown analysis. The analysis accounts for phase transformation as well as reorientation of martensite variants as possible sources of fatigue damage. In the case of high-cycle fatigue, once the structure has reached an asymptotic state, damage is assumed to become confined at the mesoscopic scale, or the scale of the grain, with no discernable inelasticity at the macroscopic scale. Using a multiscale approach, a high-cycle fatigue criterion analogous to the Dang Van model (Dang Van 1973) for elastoplastic metals is derived for SMAs obeying the Zaki-Moumni model for SMAs (Zaki and Moumni 2007a). For these alloys, a safe domain is established in stress deviator space, consisting of a hypercylinder with axis parallel to the direction of martensite orientation at the mesoscopic scale. Safety with regard to high-cycle fatigue, upon elastic shakedown, is conditioned by the persistence of the macroscopic stress path at every material point within the hypercylinder, whose size depends on the volume fraction of martensite. The proposed criterion computes a fatigue factor at each material point, indicating its degree of safeness with respect to high cycle fatigue.

  10. High cycle fatigue of weld repaired cast Ti-6AI-4V

    NASA Astrophysics Data System (ADS)

    Hunter, G. B.; Hodi, F. S.; Eagar, T. W.

    1982-09-01

    In order to determine the effects of weld repair on fatigue life of titanium-6Al-4V castings, a series of specimens was exposed to variations in heat treatment, weld procedure, HIP cycle, cooling rate, and surface finish. The results indicate that weld repair is not detrimental to HCF properties as fatigue cracks were located primarily in the base metal. Fine surface finish and large colony size are the primary variables improving the fatigue life. The fusion zone resisted fatigue crack initiation due to a basketweave morphology and thin grain boundary alpha. Multipass welds were shown not to affect fatigue life when compared with single pass welds. A secondary HIP treatment was not detrimental to fatigue properties, but was found to be unnecessary.

  11. Fatigue of Austempered Ductile Iron with Two Strength Grades in Very High Cycle Regime

    NASA Astrophysics Data System (ADS)

    Zhang, Jiwang; Li, Wei; Song, Qingpeng; Zhang, Ning; Lu, Liantao

    2016-03-01

    In this study, Austempered ductile irons (ADIs) with two different strength grades were produced and the fatigue properties were measured at 109 cycles. The results show that the S-N curves give a typical step-wise shape and there is no fatigue limit in the very high cycle fatigue regime. The two grades ADI have the similar fracture behaviors and fatigue failure can initiate from defects at specimen surface and subsurface zone. On the fracture surfaces of some specimens, the `granular-bright-facet' area with rich carbon distribution is observed in the vicinity of the defect. The microstructure affects the crack behaviors at the early propagation stage. The ADI with upper and lower bainite shows higher fatigue strength compared with the ADI with coarse upper bainite.

  12. Acoustic emission characteristics of copper alloys under low-cycle fatigue conditions

    NASA Technical Reports Server (NTRS)

    Krampfner, Y.; Kawamoto, A.; Ono, K.; Green, A.

    1975-01-01

    The acoustic emission (AE) characteristics of pure copper, zirconium-copper, and several copper alloys were determined to develop nondestructive evaluation schemes of thrust chambers through AE techniques. The AE counts rms voltages, frequency spectrum, and amplitude distribution analysis evaluated AE behavior under fatigue loading conditions. The results were interpreted with the evaluation of wave forms, crack propagation characteristics, as well as scanning electron fractographs of fatigue-tested samples. AE signals at the beginning of a fatigue test were produced by a sample of annealed alloys. A sample of zirconium-containing alloys annealed repeatedly after each fatigue loading cycle showed numerous surface cracks during the subsequent fatigue cycle, emitting strong-burst AE signals. Amplitude distribution analysis exhibits responses that are characteristic of certain types of AE signals.

  13. Low-cycle fatigue analysis of a cooled copper combustion chamber

    NASA Technical Reports Server (NTRS)

    Miller, R. W.

    1974-01-01

    A three-dimensional finite element elastoplastic strain analysis was performed for the throat section of regeneratively cooled rocket engine combustion chamber. The analysis included thermal and pressure loads, and the effects of temperature dependent material properties, to determine the strain range corresponding to the engine operating cycle. The strain range was used in conjunction with OFHC copper isothermal fatigue test data to predict engine low-cycle fatigue life. The analysis was performed for chamber configuration and operating conditions corresponding to a hydrogen-oxygen chamber which was fatigue tested to failure at the NASA Lewis Research Center.

  14. Ultrahigh vacuum, high temperature, low cycle fatigue of coated and uncoated Rene 80

    NASA Technical Reports Server (NTRS)

    Kortovich, C. S.

    1976-01-01

    A study was conducted on the ultrahigh vacuum strain controlled by low cycle fatigue behavior of uncoated and CODEP B-1 aluminide coated Rene' 80 nickel-base superalloy at 1000 C (1832 F) and 871 C (1600 F). The results indicated little effect of coating or temperature on the fatigue properties. There was, however, a significant effect on fatigue life when creep was introduced into the strain cycles. The effect of this creep component was analyzed in terms of the method of strainrange partitioning.

  15. Variations of Fatigue Damage Growth in Cross-Ply and Quasi-Isotropic laminates Under High-Cycle Fatigue Loading

    NASA Astrophysics Data System (ADS)

    Hosoi, Atsushi; Shi, Jiadi; Sato, Narumichi; Kawada, Hiroyuki

    The behavior of transverse crack growth and delamination growth under high-cycle fatigue loadings was investigated with cross-ply CFRP laminates, [0/902]s and [0/906]s, and quasi-isotropic CFRP laminates, [45/0/-45/90]s. As a result, it was observed that the behavior of damage growth was different depending on the applied stress level. The growth of local or edge delamination was exacerbated under the test conditions of a low applied stress level and high-cycle loadings, because the areas of stress concentration were applied with high-cyclic loadings. On the other hand, when the fatigue tests were conducted under the applied stress level of 40% of the transverse crack initiation, the growth of transverse cracks was hardly observed until 108 cycles with [0/902]s, [0/906]s and [45/0/-45/90]s laminates.

  16. Low-cycle and high-cycle fatigue failure process characterization of CFRP cross-ply laminates

    SciTech Connect

    Takeda, N.; Ogihara, S.; Kobayashi, A.

    1994-12-31

    Damage progress in toughened-type CFRP cross-ply laminates under tensile fatigue loading was measured by the replica technique. The damage parameters, the transverse crack density and the delamination ratio, were presented. Based on above data, simple shear-lag analysis combined with the modified Paris law model was conducted to model the damage progress. In addition, a novel power-law model was proposed, which related the cyclic strain range and the number of cycles. The loading-unloading tests were also performed to obtain the Young`s modulus reduction and the permanent strain as functions of the damage state. The shear-lag predictions of the Young`s modulus reduction and the permanent strain showed good agreement with the experimental data, when the interaction between transverse cracking and delamination were taken into account.

  17. A modified intramedullary nail interlocking design yields improved stability for fatigue cycling in a canine femur fracture model.

    PubMed

    Garlock, Adam N; Donovan, Jim; LeCronier, David J; Houghtaling, John; Burton, Stephen; Atkinson, Patrick J

    2012-06-01

    Intramedullary nailing has evolved to become the standard of care for most diaphyseal femoral and tibial fractures, as well as an expanding number of metaphyseal fractures. Owing to the unstable nature of some fractures, the intramedullary device may be subjected to significant stresses owing to a lack of solid cortical contact after nailing. In such cases, excessive interfragmentary motion (due to construct toggle) has been shown to occur. Such motion increases the likelihood of a non- or delayed-union. In the current study, two versions of a modified, angle stable interlocking design were subjected to fatigue testing in a segmental defect fracture model representing a canine femur. As a control, a third group of constructs were stabilized with a traditional nail that allowed a small amount of toggle. All constructs were subjected to 50,000 fatigue cycles representing 12 weeks of cage activity at physiologic levels of combined axial-torsional loading. Torsional testing pre- and post-fatigue revealed 4.6 +/- 1.3 degrees of toggle in the traditional nail and no toggle with the angle stable nail designs. The stable nails were also significantly stiffer in axial compression and torsion before and after cycling. These data indicate that the enhanced stability of the modified interlocking designs can be maintained throughout fatigue cycling in a challenging fracture model.

  18. Low cycle fatigue properties of a low activation ferritic steel (JLF-1) at room temperature

    NASA Astrophysics Data System (ADS)

    Nishimura, A.; Nagasaka, T.; Inoue, N.; Muroga, T.; Namba, C.

    2000-12-01

    To investigate fatigue properties of a low activation ferritic steel (9Cr-2W steel, JLF-1), low cycle fatigue tests were performed in air at room temperature under axial strain control for a complete push-pull condition. The strain rate was 0.4% s-1. Cyclic strain-hardening was observed within the initial 20 cycles, and then cyclic strain-softening occurred gradually until the final failure, though the plastic strain range did not change significantly. Tensile peak stresses in hysteresis curves measured at around half the number of cycles to failure depended on the total strain range. The drop in the peak stress by the cyclic strain-softening increased with decreasing total strain range. The regression curve of the total strain range against the fatigue life was formulated using the Manson-Coffin equation and the fatigue life of JLF-1 steel was compared with that of 8Cr-2W steel.

  19. Improved High-Cycle Fatigue (HCF) Life Prediction

    DTIC Science & Technology

    2001-01-01

    fretting damage, foreign object damage (FOD), intrinsic material capability ( stress threshold), crack nucleation, and propagation behavior. 16. SECURITY...3-11 3.2.2.1 Closure-Based Sinh Crack Growth Rate Model ... 3-11 3.2.2.2 Walker Model for Stress Ratio Effects...Fatigue- Crack -Nucleation Modeling in Ti-6Al-4V for Smooth and Notched Specimens Under Complex Stress States ............... 3I-0 3J Notch Fatigue

  20. High cycle fatigue and fracture behaviour of a hot isostatically pressed nickel-based superalloy

    NASA Astrophysics Data System (ADS)

    Qiu, Chunlei; Wu, Xinhua

    2014-01-01

    Powder of a nickel-based superalloy, RR1000, has been hot isostatically pressed (HIPped) at a supersolvus temperature and post-HIP heat treated to produce different microstructures. Microstructures were investigated using a scanning electron microscope together with an energy dispersive X-ray spectrometer and a wave-length dispersive X-ray spectrometer. High cycle four-point bending fatigue and tension-tension fatigue tests have been performed on the fabricated samples. It was found that HIPped and aged samples showed the best four-point bending fatigue limit while HIPped and solution-treated and aged samples had the lowest fatigue limit. The four-point bending fatigue crack initiations all occurred from the sample surfaces either at the sites of inclusion clusters or by cleavage through large grains on the surfaces. The tension-tension fatigue crack initiation occurred mainly due to large hafnia inclusion clusters, with lower fatigue lives for samples where inclusions were closer to the surface. Crack initiation at the compact Al2O3 inclusion cluster led to a much higher fatigue life than found when cracks were initiated by large hafnia inclusion clusters. The tension-tension fatigue limits were shown to decrease with increased testing temperature (from room temperature to 700 °C).

  1. High-temperature low cycle fatigue behavior of a gray cast iron

    SciTech Connect

    Fan, K.L. He, G.Q.; She, M.; Liu, X.S.; Lu, Q.; Yang, Y.; Tian, D.D.; Shen, Y.

    2014-12-15

    The strain controlled low cycle fatigue properties of the studied gray cast iron for engine cylinder blocks were investigated. At the same total strain amplitude, the low cycle fatigue life of the studied material at 523 K was higher than that at 423 K. The fatigue behavior of the studied material was characterized as cyclic softening at any given total strain amplitude (0.12%–0.24%), which was attributed to fatigue crack initiation and propagation. Moreover, this material exhibited asymmetric hysteresis loops due to the presence of the graphite lamellas. Transmission electron microscopy analysis suggested that cyclic softening was also caused by the interactions of dislocations at 423 K, such as cell structure in ferrite, whereas cyclic softening was related to subgrain boundaries and dislocation climbing at 523 K. Micro-analysis of specimen fracture appearance was conducted in order to obtain the fracture characteristics and crack paths for different strain amplitudes. It showed that the higher the temperature, the rougher the crack face of the examined gray cast iron at the same total strain amplitude. Additionally, the microcracks were readily blunted during growth inside the pearlite matrix at 423 K, whereas the microcracks could easily pass through pearlite matrix along with deflection at 523 K. The results of fatigue experiments consistently showed that fatigue damage for the studied material at 423 K was lower than that at 523 K under any given total strain amplitude. - Highlights: • The low cycle fatigue behavior of the HT250 for engine cylinder blocks was investigated. • TEM investigations were conducted to explain the cyclic deformation response. • The low cycle fatigue cracks of HT250 GCI were studied by SEM. • The fatigue life of the examined material at 523 K is higher than that at 423 K.

  2. Low-Cycle Fatigue Behavior of Die-Cast Mg Alloys AZ91 and AM60

    NASA Astrophysics Data System (ADS)

    Rettberg, Luke H.; Jordon, J. Brian; Horstemeyer, Mark F.; Jones, J. Wayne

    2012-07-01

    The influence of microstructure and artificial aging response (T6) on the low-cycle fatigue behavior of super vacuum die-cast (SVDC) AZ91 and AM60 has been investigated. Fatigue lifetimes were determined from the total strain-controlled fatigue tests for strain amplitudes of 0.2 pct, 0.4 pct, 0.6 pct, 0.8 pct, and 1.0 pct under fully reversed loading at a frequency of 5 Hz. Cyclic stress-strain behavior was determined using an incremental step test (IST) and compared with the more traditional constant amplitude test. Two locations in a prototype casting were investigated to examine the role of microstructure and porosity on fatigue behavior. At all total strain amplitudes microstructure refinement had a negligible impact on fatigue life because of significant levels of porosity. AM60 showed an improvement in fatigue life at higher strain amplitudes when compared with AZ91 because of higher ductility. T6 heat treatment had no impact on fatigue life. Cyclic stress-strain behavior obtained via the incremental step test varied from constant amplitude test results due to load history effects. The constant amplitude test is believed to be the more accurate test method. In general, larger initiation pores led to shorter fatigue life. The fatigue life of AZ91 was more sensitive to initiation pore size and pore location than AM60 at the lowest tested strain amplitude of 0.2 pct. Fatigue crack paths did not favor any specific phase, interdentritic structure or eutectic structure. A multistage fatigue (MSF) model showed good correlation to the experimental strain-life results. The MSF model reinforced the dominant role of inclusion (pore) size on the scatter in fatigue life.

  3. A Real-Time Fatigue Monitoring and Analysis System for Lower Extremity Muscles with Cycling Movement

    PubMed Central

    Chen, Szi-Wen; Liaw, Jiunn-Woei; Chan, Hsiao-Lung; Chang, Ya-Ju; Ku, Chia-Hao

    2014-01-01

    A real-time muscle fatigue monitoring system was developed to quantitatively detect the muscle fatigue of subjects during cycling movement, where a fatigue progression measure (FPM) was built-in. During the cycling movement, the electromyogram (EMG) signals of the vastus lateralis and gastrocnemius muscles in one leg as well as cycling speed are synchronously measured in a real-time fashion. In addition, the heart rate (HR) and the Borg rating of perceived exertion scale value are recorded per minute. Using the EMG signals, the electrical activity and median frequency (MF) are calculated per cycle. Moreover, the updated FPM, based on the percentage of reduced MF counts during cycling movement, is calculated to measure the onset time and the progressive process of muscle fatigue. To demonstrate the performance of our system, five young healthy subjects were recruited. Each subject was asked to maintain a fixed speed of 60 RPM, as best he/she could, under a constant load during the pedaling. When the speed reached 20 RPM or the HR reached the maximal training HR, the experiment was then terminated immediately. The experimental results show that the proposed system may provide an on-line fatigue monitoring and analysis for the lower extremity muscles during cycling movement. PMID:25014101

  4. Bithermal Low-Cycle Fatigue Evaluation of Automotive Exhaust System Alloy SS409

    NASA Technical Reports Server (NTRS)

    Lu, Gui-Ying; Behling, Mike B.; Halford, Gary R.

    2000-01-01

    This investigation provides, for the first time, cyclic strainrange-controlled, thermomechanical fatigue results for the ferritic stainless steel alloy SS409. The alloy has seen extensive application for automotive exhaust system components. The data were generated to calibrate the Total Strain Version of the Strainrange Partitioning (TS-SRP) method for eventual application to the design and durability assessment of automotive exhaust systems. The thermomechanical cyclic lifetime and cyclic stress-strain constitutive behavior for alloy SS409 were measured using bithermal tests cycling between isothermal extremes of 400 and 800 C. Lives ranged up to 10,000 cycles to failure with hold-times of 0.33 to 2.0 minutes. The bithermal fatigue behavior is compared to isothermal, strain-controlled fatigue behavior at both 400 and 800 C. Thermomechanical cycling was found to have a profound detrimental influence on the fatigue failure resistance of SS409 compared to isothermal cycling. Supplementary bithermal cyclic stress-strain constitutive tests with hold-times ranging from 40 seconds up to 1.5 hours were conducted to calibrate the TS-SRP equation for extrapolation to longer lifetime predictions. Observed thermomechanical (bithermal) fatigue lives correlated well with lives calculated using the calibrated TS-SRP equations: 70% of the bithermal fatigue data fall within a factor of 1.2 of calculated life; 85% within a factor of 1.4; and 100% within a factor of 1.8.

  5. High-Cycle Fatigue Properties at Cryogenic Temperatures in INCONEL 718

    NASA Astrophysics Data System (ADS)

    Ono, Y.; Yuri, T.; Sumiyoshi, H.; Takeuchi, E.; Matsuoka, S.; Ogata, T.

    2006-03-01

    High-cycle fatigue properties at 4 K, 20 K, 77 K and 293 K were investigated in forged-INCONEL 718 nickel-based superalloy with a mean gamma (γ) grain size of 25 μm. In the present material, plate-like delta phase precipitated at γ grain boundaries and niobium (Nb)-enriched MC type carbides precipitated coarsely throughout the specimens. The 0.2% proof stress and the tensile strength of this alloy increased with decreasing temperature, without decreasing elongation or reduction of area. High-cycle fatigue strengths also increased with decreasing temperature although the fatigue limit at each temperature didn't appear even around 107 cycles. Fatigue cracks initiated near the specimen surface and formed faceted structures around crack initiation sites. Fatigue cracks predominantly initiated from coarse Nb-enriched carbides and faceted structures mainly corresponded to these carbides. In lower stress amplitude tests, however, facets were formed through transgranular crack initiation and growth. These kinds of distinctive crack initiation behavior seem to lower the high-cycle fatigue strength below room temperature in the present material.

  6. Low-Cycle Fatigue Properties of P92 Ferritic-Martensitic Steel at Elevated Temperature

    NASA Astrophysics Data System (ADS)

    Zhang, Zhen; Hu, ZhengFei; Schmauder, Siegfried; Mlikota, Marijo; Fan, KangLe

    2016-04-01

    The low-cycle fatigue behavior of P92 ferritic-martensitic steel and the corresponding microstructure evolution at 873 K has been extensively studied. The test results of fatigue lifetime are consistent with the Coffin-Manson relationship over a range of controlled total strain amplitudes from 0.15 to 0.6%. The influence of strain amplitude on the fatigue crack initiation and growth has been observed using optical microscopy and scanning electron microscopy. The formation mechanism of secondary cracks is established according to the observation of fracture after fatigue process and there is an intrinsic relationship between striation spacing, current crack length, and strain amplitude. Transmission electron microscopy has been employed to investigate the microstructure evolution after fatigue process. It indicates the interaction between carbides and dislocations together with the formation of cell structure inhibits the cyclic softening. The low-angle sub-boundary elimination in the martensite is mainly caused by the cyclic stress.

  7. Accommodating and cracking mechanisms in low-cycle fatigue

    NASA Technical Reports Server (NTRS)

    Pineau, A.

    1978-01-01

    The three main stages of fatigue life (accommodation, crack initiation and crack growth) are briefly reviewed. The cyclic behavior of annealed or predeformed face-centered cubic metals is described. Moreover, two types of alloys (Al-4-Cu and WASPALOY) are examined regarding the influence of the interactions between the precipitates and the dislocations on the cyclic behavior. Data on the percent of life to crack initiation (for a microcrack smaller than about 100 microns) are also given. Finally, experimental and theoretical results on crack growth rates in lowcycle fatigue are described.

  8. Very high cycle fatigue behavior of SAE52100 bearing steel by ultrasonic nanocrystalline surface modification.

    PubMed

    Cho, In Shik; He, Yinsheng; Li, Kejian; Oh, Joo Yeon; Shin, Keesam; Lee, Chang Soon; Park, In Gyu

    2014-11-01

    In this paper, the SAE52100 bearing steel contained large quantities of cementite dispersed in ferrite matrix was subjected to the ultrasonic nanocrystalline surface modification (UNSM) treatment that aims for the extension of fatigue life. The microstructure and fatigue life of the untreated and treated specimens were studied by using electron backscattered diffraction (EBSD) and transmission electron microscopy (TEM), and a developed ultra-high cycle fatigue test (UFT). After UNSM treatment, the coarse ferrite grains (- 10 μm) were refined to nanosize (- 200 nm), therefore, nanostructured surface layers were fabricated. Meanwhile, in the deformed layer, the number density and area fraction of cementite were increased up to - 400% and - 550%, respectively, which increased with the decrease in depth from the topmost treated surface. The improvement of hardness (from 200 Hv to 280 Hv) and high cycles fatigue strength by - 10% were considered the contribution of the developed nanostructure in the UNSM treated specimen.

  9. Fatigue

    MedlinePlus

    ... fatigue may be worsened with physical activity or mental stress. It is diagnosed based on the presence of a specific group of symptoms and after all other possible causes of fatigue are ruled out.

  10. Fatigue of extracted lead zirconate titanate multilayer actuators under unipolar high field electric cycling

    DOE PAGES

    Wang, Hong; Lee, Sung Min; Wang, James L.; ...

    2014-12-19

    Testing of large prototype lead zirconate titanate (PZT) stacks presents substantial technical challenges to electronic testing systems, so an alternative approach that uses subunits extracted from prototypes has been pursued. Extracted 10-layer and 20-layer plate specimens were subjected to an electric cycle test under an electric field of 3.0/0.0 kV/mm, 100 Hz to 10^8 cycles. The effects of measurement field level and stack size (number of PZT layers) on the fatigue responses of piezoelectric and dielectric coefficients were observed. On-line monitoring permitted examination of the fatigue response of the PZT stacks. The fatigue rate (based on on-line monitoring) and themore » fatigue index (based on the conductance spectrum from impedance measurement or small signal measurement) were developed to quantify the fatigue status of the PZT stacks. The controlling fatigue mechanism was analyzed against the fatigue observations. The data presented can serve as input to design optimization of PZT stacks and to operation optimization in critical applications such as piezoelectric fuel injectors in heavy-duty diesel engines.« less

  11. Fatigue of extracted lead zirconate titanate multilayer actuators under unipolar high field electric cycling

    SciTech Connect

    Wang, Hong; Lee, Sung Min; Wang, James L.; Lin, Hua-Tay

    2014-12-19

    Testing of large prototype lead zirconate titanate (PZT) stacks presents substantial technical challenges to electronic testing systems, so an alternative approach that uses subunits extracted from prototypes has been pursued. Extracted 10-layer and 20-layer plate specimens were subjected to an electric cycle test under an electric field of 3.0/0.0 kV/mm, 100 Hz to 10^8 cycles. The effects of measurement field level and stack size (number of PZT layers) on the fatigue responses of piezoelectric and dielectric coefficients were observed. On-line monitoring permitted examination of the fatigue response of the PZT stacks. The fatigue rate (based on on-line monitoring) and the fatigue index (based on the conductance spectrum from impedance measurement or small signal measurement) were developed to quantify the fatigue status of the PZT stacks. The controlling fatigue mechanism was analyzed against the fatigue observations. The data presented can serve as input to design optimization of PZT stacks and to operation optimization in critical applications such as piezoelectric fuel injectors in heavy-duty diesel engines.

  12. Fatigue of extracted lead zirconate titanate multilayer actuators under unipolar high field electric cycling

    SciTech Connect

    Wang, Hong Lee, Sung-Min; Wang, James L.; Lin, Hua-Tay

    2014-12-21

    Testing of large prototype lead zirconate titanate (PZT) stacks presents substantial technical challenges to electronic testing systems, so an alternative approach that uses subunits extracted from prototypes has been pursued. Extracted 10-layer and 20-layer plate specimens were subjected to an electric cycle test under an electric field of 3.0/0.0 kV/mm, 100 Hz to 10{sup 8} cycles. The effects of measurement field level and stack size (number of PZT layers) on the fatigue responses of piezoelectric and dielectric coefficients were observed. On-line monitoring permitted examination of the fatigue response of the PZT stacks. The fatigue rate (based on on-line monitoring) and the fatigue index (based on the conductance spectrum from impedance measurement or small signal measurement) were developed to quantify the fatigue status of the PZT stacks. The controlling fatigue mechanism was analyzed against the fatigue observations. The data presented can serve as input to design optimization of PZT stacks and to operation optimization in critical applications, such as piezoelectric fuel injectors in heavy-duty diesel engines.

  13. Modeling of fatigue life of materials and structures under low-cycle loading

    NASA Astrophysics Data System (ADS)

    Volkov, I. A.; Korotkikh, Yu. G.

    2014-05-01

    A damaged medium model (DMM) consisting of three interconnected components (relations determining the cyclic elastoplastic behavior of the material, kinetic damage accumulation equations, and the strength criterion for the damaged material) was developed to estimate the stress strain state and the fatigue life of important engineering objects. The fatigue life of a strip with a cut under cyclic loading was estimated to obtain qualitative and quantitative estimates of the DMM constitutive relations under low-cycle loading. It was shown that the considered version of the constitutive relations reliably describes the main effects of elastoplastic deformation and the fatigue life processes of materials and structures.

  14. A combined cycle engine test facility

    NASA Astrophysics Data System (ADS)

    Engers, R.; Cresci, D.; Tsai, C.

    Rocket-Based Combined-Cycle (RBCC) engines intended for missiles and/or space launch applications incorporate features of rocket propulsion systems operating in concert with airbreathing engine cycles. Performance evaluation of these types of engines, which are intended to operate from static sea level take-off to supersonic cruise or accerlerate to orbit, requires ground test capabilities which integrate rocket component testing with airbreathing engine testing. A combined cycle engine test facility has been constructed in the General Applied Science Laboratories, Inc. (GASL) Aeropropulsion Test Laboratory to meet this requirement. The facility was designed to support the development of an innovative combined cycle engine concept which features a rocket based ramjet combustor. The test requirements included the ability to conduct tests in which the propulsive force was generated by rocket only, the ramjet only and simultaneous rocket and ramjet power (combined cycle) to evaluate combustor operation over the entire engine cycle. The test facility provides simulation over the flight Mach number range of 0 to 8 and at various trajectories. The capabilities of the combined cycle engine test facility are presented.

  15. A combined cycle engine test facility

    SciTech Connect

    Engers, R.; Cresci, D.; Tsai, C.

    1995-09-01

    Rocket-Based Combined-Cycle (RBCC) engines intended for missiles and/or space launch applications incorporate features of rocket propulsion systems operating in concert with airbreathing engine cycles. Performance evaluation of these types of engines, which are intended to operate from static sea level take-off to supersonic cruise or accerlerate to orbit, requires ground test capabilities which integrate rocket component testing with airbreathing engine testing. A combined cycle engine test facility has been constructed in the General Applied Science Laboratories, Inc. (GASL) Aeropropulsion Test Laboratory to meet this requirement. The facility was designed to support the development of an innovative combined cycle engine concept which features a rocket based ramjet combustor. The test requirements included the ability to conduct tests in which the propulsive force was generated by rocket only, the ramjet only and simultaneous rocket and ramjet power (combined cycle) to evaluate combustor operation over the entire engine cycle. The test facility provides simulation over the flight Mach number range of 0 to 8 and at various trajectories. The capabilities of the combined cycle engine test facility are presented.

  16. Index markers of chronic fatigue syndrome with dysfunction of TCA and urea cycles

    PubMed Central

    Yamano, Emi; Sugimoto, Masahiro; Hirayama, Akiyoshi; Kume, Satoshi; Yamato, Masanori; Jin, Guanghua; Tajima, Seiki; Goda, Nobuhito; Iwai, Kazuhiro; Fukuda, Sanae; Yamaguti, Kouzi; Kuratsune, Hirohiko; Soga, Tomoyoshi; Watanabe, Yasuyoshi; Kataoka, Yosky

    2016-01-01

    Chronic fatigue syndrome (CFS) is a persistent and unexplained pathological state characterized by exertional and severely debilitating fatigue, with/without infectious or neuropsychiatric symptoms, lasting at least 6 consecutive months. Its pathogenesis remains incompletely understood. Here, we performed comprehensive metabolomic analyses of 133 plasma samples obtained from CFS patients and healthy controls to establish an objective diagnosis of CFS. CFS patients exhibited significant differences in intermediate metabolite concentrations in the tricarboxylic acid (TCA) and urea cycles. The combination of ornithine/citrulline and pyruvate/isocitrate ratios discriminated CFS patients from healthy controls, yielding area under the receiver operating characteristic curve values of 0.801 (95% confidential interval [CI]: 0.711–0.890, P < 0.0001) and 0.750 (95% CI: 0.584–0.916, P = 0.0069) for training (n = 93) and validation (n = 40) datasets, respectively. These findings provide compelling evidence that a clinical diagnostic tool could be developed for CFS based on the ratios of metabolites in plasma. PMID:27725700

  17. Life Prediction and Stress Evolvement for Low Cycle Fatigue in PWR Primary Pipe Material

    NASA Astrophysics Data System (ADS)

    Fei, Xue; Wei-wei, Yu; Zhao-xi, Wang; Wen-xin, Ti; Lei, Lin; Xin-ming, Men

    2010-05-01

    The low cycle fatigue (LCF) behavior of primary pipe material Z3CN20.09M cast stainless stell (CASS) was studied at room temperature (RT) and elevated temperature of 350° C by conducting total axial stain controlled tests in air with strain amplitude in the range ±0.175% to ±0.8%. Based on the test results, the cyclic stress response of material was analyzed, and a dynamic strain aging (DSA) phenomena was discovered at 350° C. Besides, the evaluation of elastic modulus during cyclic tests was studied, and the effect of elastic modulus on parameters of low cycle fatigue was investigated based on the Manson-Coffin model. It is shown that elastic modulus for Z3CN20.09M decreases constantly during the whole fatigue life, but fluctuates more frequently at elevated temperature. Both the static and dynamic elastic modulus result in a same life trend in low cycle fatigue, but the elastic modulus affects the precision of fatigue life prediction to some extent when the fatigue life exceeded 105.

  18. Observation of fatigue in sandstone samples exposed to repeated freeze-thaw cycles

    NASA Astrophysics Data System (ADS)

    Hailiang, Jia; Wei, Xiang; Krautblatter, Michael

    2014-05-01

    The effect of rock fatigue is one of the key elements in the analysis and evaluation of rockfall preparation. We performed a series of laboratory freezing-thawing cycles experiments on an array of identical sandstone samples (cylinder samples with diameter of 5cm and length of 10cm). During each cycle we measured surface deformations and effective porosity for three samples, and after each thawing phase we removed two samples for destructive testing (uniaxial compressive and tensile strength). Our results indicate that: (1) frost action causes primarily reversible strain in samples with maximum magnitudes of ~1*10-4, we suggest low-cycle fatigue causes minor plastic deformation (2) with the increase of cycles, we observed a marked increase of effective porosity and a sharp decrease of uniaxial tensile strength. The decrease in uniaxial compressive strength was not as significant as that of the tensile strength in response to this frost action; (3) Curves describing effective porosity increases demonstrate a rapid increase during the first 3 - 4 freeze-thaw cycles, followed by a more linear increase, with steps in the porosity profile indicating discrete cycles with increased fatigue damage. Here we show how 17 freeze-thaw cycles cause progressive fatigue in sandstone samples and how this affects effective porosity and uniaxial compressive strength.

  19. A New Multiaxial High-Cycle Fatigue Criterion Based on the Critical Plane for Ductile and Brittle Materials

    NASA Astrophysics Data System (ADS)

    Wang, Cong; Shang, De-Guang; Wang, Xiao-Wei

    2015-02-01

    An improved high-cycle multiaxial fatigue criterion based on the critical plane was proposed in this paper. The critical plane was defined as the plane of maximum shear stress (MSS) in the proposed multiaxial fatigue criterion, which is different from the traditional critical plane based on the MSS amplitude. The proposed criterion was extended as a fatigue life prediction model that can be applicable for ductile and brittle materials. The fatigue life prediction model based on the proposed high-cycle multiaxial fatigue criterion was validated with experimental results obtained from the test of 7075-T651 aluminum alloy and some references.

  20. Study on the High Cycle Fatigue Property of Ti-600 Alloy at Ambient Temperature

    NASA Astrophysics Data System (ADS)

    Zeng, Liying; Yang, Guanjun; Hong, Quan; Zhao, Yongqing

    2011-06-01

    High cycle fatigue (HCF) property of one kind of near alpha titanium alloy named after Ti-600 was investigated at a frequency of 120~130Hz and with a load ratio R of 0.1. The HCF strength for the alloy at ambient temperature was found to be 475MPa. The observed high HCF strength was attributed to its overlapping plate like α+β phase microstructure. At the same stress of 600MPa, the distance between two fatigue stripes for the sample fractured at 8.61×105 cycles was wider than that of the sample failured at 1.78×106 cycles, which indicated that their propagation resistance for fatigue cracks was smaller.

  1. Elastic?plastic FEM analysis on low cycle fatigue behavior for alumina dispersion-strengthened copper/stainless steel joint

    NASA Astrophysics Data System (ADS)

    Nishi, H.

    2004-08-01

    Since the first wall and divertor components of fusion power plants are subjected to severe stresses caused by thermal expansion and electromagnetic forces, it is important to evaluate the fatigue strength of joints. In this study, elastic-plastic finite element analysis was performed for low cycle fatigue behavior of stainless steel/alumina dispersion-strengthened copper (DS Cu) joint in order to investigate the fatigue life and the fracture behavior of the joint. The results showed that a strain concentration occurred at the interface during low cycle fatigue, but as the strain range increased the strain concentration shifted away from the interface and into the DS Cu. The fatigue life and fracture location were evaluated taking into account of the strain concentration. Predictions of the fatigue life and fracture location were consistent with those measured by the low cycle fatigue test.

  2. Low Cycle Fatigue Behavior of 316LN Stainless Steel Alloyed with Varying Nitrogen Content. Part II: Fatigue Life and Fracture Behavior

    NASA Astrophysics Data System (ADS)

    Prasad Reddy, G. V.; Sandhya, R.; Sankaran, S.; Mathew, M. D.

    2014-10-01

    Influence of nitrogen content on low cycle fatigue life and fracture behavior of 316LN stainless steel (SS) alloyed with 0.07 to 0.22 wt pct nitrogen is presented in this paper over a range of total strain amplitudes ( ±0.25 to 1.0 pct) in the temperature range from 773 K to 873 K (500 °C to 600 °C). The combined effect of nitrogen and strain amplitude on fatigue life is observed to be complex i.e., fatigue life either decreases/increases with increase in nitrogen content or saturates/peaks at 0.14 wt pct N depending on strain amplitude and temperature. Coffin-Manson plots (CMPs) revealed both single-slope and dual-slope strain-life curves depending on the test temperature and nitrogen content. 316LN SS containing 0.07 and 0.22 wt pct N showed nearly single-slope CMP at all test temperatures, while 316LN SS with 0.11 and 0.14 wt pct N exhibited marked dual-slope behavior at 773 K (500 °C) that changes to single-slope behavior at 873 K (600 °C). The changes in slope of CMP are found to be in good correlation with deformation substructural changes.

  3. Applications of the diesel coal combined cycle

    SciTech Connect

    Davis, T.P.; Shelor, F.M.

    1994-12-31

    The proprietary process known as the Diesel Coal Combined Cycle (DCCC) is examined for its application to new cogeneration plants and independent power production facilities as well as repowering of existing plants. High-cycle thermal efficiency with a heat rate in the range of 9,000 Btu/kWh (HHV) can be achieved by combining prime-mover diesel engine generators that have inherently high efficiency with boilers, specially designed burners, and a conventional Rankine steam cycle. Plants using the DCCC process can cleanly and efficiently use a variety of fuels including natural gas, which is prevalent in combustion turbine combined-cycle designs. The DCCC offers a power plant design that can use lower-cost fuels such as high-sulfur residual oil and coal. The diesel engine prime mover provides a high cycle efficiency over a wider load range than does a combustion turbine to meet today`s increasing needs for operational flexibility and dispatchability of the steam and power outputs. These needs can be fulfilled with a DCCC power plant at a lower capital cost ($1,000 to $1,200/kW) than conventional steam power plants and other clean coal technologies. DCCC plants are practical from the smallest industrial plants to those with over 200 MW of capacity. These plants will provide more wide-range efficiency and flexibility than combustion turbine combined cycles and operate at lower expense overall because of the fuel cost savings.

  4. A ubiquitous wearable unit for controlling muscular fatigue during cycling exercise sessions.

    PubMed

    Kiryu, Tohru; Yamashita, Kazuki

    2007-01-01

    For health promotion and motor rehabilitation, controlling muscular fatigue on-site is important during exercise sessions. We have developed a ubiquitous wearable unit with a Linux board and tried to apply it to the control of a torque-assisted bicycle with a biosignal-based fuzzy system designed for a cycle ergometer. The results showed that an appropriate design for the cycle ergometor (indoor exercise) would be sufficiently applicable for the torque-assisted bicycle (outdoor exercise) in terms of heart rate, but was not sufficient in terms of muscular fatigue. It needs more detailed control for muscular activity.

  5. Low-cycle fatigue of two austenitic alloys in hydrogen gas and air at elevated temperatures

    NASA Technical Reports Server (NTRS)

    Jaske, C. E.; Rice, R. C.

    1976-01-01

    The low-cycle fatigue resistance of type 347 stainless steel and Hastelloy Alloy X was evaluated in constant-amplitude, strain-controlled fatigue tests conducted under continuous negative strain cycling at a constant strain rate of 0.001 per sec and at total axial strain ranges of 1.5, 3.0, and 5.0 percent in both hydrogen gas and laboratory air environments in the temperature range 538-871 C. Elevated-temperature, compressive-strain hold-time experiments were also conducted. In hydrogen, the cyclic stress-strain behavior of both materials at 538 C was characterized by appreciable cyclic hardening at all strain ranges. At 871 C neither material hardened significantly; in fact, at 5% strain range 347 steel showed continuous cyclic softening until failure. The fatigue resistance of 347 steel was slightly higher than that of Alloy X at all temperatures and strain ranges. Ten-minute compressive hold time experiments at 760 and 871 C resulted in increased fatigue lives for 347 steel and decreased fatigue lives for Alloy X. Both alloys showed slightly lower fatigue resistance in air than in hydrogen. Some fractographic and metallographic results are also given.

  6. Role of microcracks in high cycle fatigue damage of an Al-SiC composite

    SciTech Connect

    Chen, E.Y.; Meshii, M.; Lawson, L.

    1997-12-31

    Advanced Al-SiC composites are considered potential candidates for replacing monolithic metals in high cycle fatigue (HCF) applications such as aircraft wing skins and automotive engine connecting rods. To assess their aptitude in such instances, this study examines the role of microcracks in the HCF damage and critical crack formation process of a X2080 Al-15 vol.% SiC{sub p} composite. Microcracks are important in fatigue since their growth (or lack of growth) greatly determines fatigue strength. In the low cycle fatigue (LCF) of this Al-SiC composite, the microcrack regime can dominate for over 60% of the fatigue life. In HCF, while this is still often the case and microcracks can initiate within the first 10% of the life, most arrest immediately and microcrack development can exceed 70% of the life. These and other characteristics of microcrack growth in HCF such as the growth rates, coalescence, critical crack formation, and instability will be discussed in comparison to similar examinations made under LCF conditions. These results will emphasize the significance of microcracks when designing for fatigue strength and reliability inspectability in HCF.

  7. Low cycle fatigue behavior of conventionally cast MAR-M 200 AT 1000 deg C

    NASA Technical Reports Server (NTRS)

    Milligan, W. W.; Bill, R. C.

    1984-01-01

    The low cycle fatigue behavior of the nickel-based superalloy MAR-M 200 in conventionally cast form was studied at 1000 C. Continuous cycling tests, without hold times, were conducted with inelastic strain ranges of from 0.04 to 0.33 percent. Tests were also conducted which included a hold time at peak strain in either tension or compression. For the conditions studied, it was determined that imposition of hold times did not significantly affect the fatigue life. Also, for continuous cycling tests, increasing or decreasing the cycle frequency did not affect life. Metallographic analysis revealed that the most significant damage mechanism involved environmentally assisted intergranular crack initiation and propagation, regardless of the cycle type. Changes in the gamma morphology (rafting and rod formation) were observed, but did not significantly affect the failure.

  8. Low Cycle Fatigue Behavior of HT250 Gray Cast Iron for Engine Cylinder Blocks

    NASA Astrophysics Data System (ADS)

    Fan, K. L.; He, G. Q.; She, M.; Liu, X. S.; Yang, Y.; Lu, Q.; shen, Y.; Tian, D. D.

    2014-08-01

    The strain-controlled low cycle fatigue properties were evaluated on specimens of HT250 gray cast iron (GCI) at room temperature. The material exhibited cyclic stabilization at a low strain amplitude of 0.1% and cyclic softening characteristic at higher strain amplitudes (0.15-0.30%). At a representative total strain amplitude (0.30%), the hysteresis loops of HT250 GCI were asymmetric with a large amount of plastic deformation in the compressive phases. Furthermore, the hysteresis loop became larger in both width and height with increasing total strain amplitude (from 0.10 to 0.30%), and tended to exhibit a clockwise rotation. The fatigue crack propagation mechanisms were different at various total strain amplitudes, where high stress concentration due to dislocation pile-up favored fatigue crack initiation in the examined HT250. Finally, the roughness-induced crack closure was a key to determine the crack growth rate as well as fatigue life.

  9. Absence of Respiratory Muscle Fatigue in High-Intensity Continuous or Interval Cycling Exercise.

    PubMed

    Kurti, Stephanie P; Smith, Joshua R; Emerson, Sam R; Castinado, Kenneth M; Harms, Craig A

    2015-11-01

    Respiratory muscle fatigue (RMF) occurs during prolonged exercise (∼15-20 minutes) at >85% V[Combining Dot Above]O2max. However, RMF has been reported to occur in ∼3-6 minutes in various modes of exercise at a high intensity. It is not known if continuous cycling exercise vs. repeated bouts of high-intensity interval training (HIT) at >85% V[Combining Dot Above]O2max will lead to RMF. We hypothesized that RMF would occur after a constant load test and would be present before end exercise in an HIT protocol. Eight moderately active healthy men (21.7 ± 1.7 years; 181.3 ± 5.2 cm; 81.3 ± 2.3 kg) completed a V[Combining Dot Above]O2max test on a cycle ergometer. Subjects then completed 2 bouts of HIT (7 × 1 minute, 2-minute recovery between intervals) and 3 bouts of continuous exercise (CE) tests at 90% of peak power (determined from an incremental exercise test to exhaustion). Maximal inspiratory pressure (PIMAX) and expiratory pressure (PEMAX) were measured pre- and post-exercise for both HIT and CE and after each interval during HIT. Decreases in postexercise PIMAX and PEMAX compared with baseline were used to determine RMF. There were no differences (p > 0.05) in PIMAX or PEMAX pre- to post-exercise for HIT (PIMAX pre: 134 ± 51, post: 135 ± 50 cmH2O; PEMAX pre: 143 ± 41, post: 148 ± 46 cmH2O) or CE (PIMAX pre: 135 ± 54, post: 133 ± 52 cmH2O; PEMAX pre: 146 ± 46, post: 148 ± 46 cmH2O) indicating RMF was not present following CE and HIT. These data suggest that repeated high-intensity cycling exercise at 90% peak power in a CE or HIT protocol does not lead to RMF.

  10. Combined rankine and vapor compression cycles

    DOEpatents

    Radcliff, Thomas D.; Biederman, Bruce P.; Brasz, Joost J.

    2005-04-19

    An organic rankine cycle system is combined with a vapor compression cycle system with the turbine generator of the organic rankine cycle generating the power necessary to operate the motor of the refrigerant compressor. The vapor compression cycle is applied with its evaporator cooling the inlet air into a gas turbine, and the organic rankine cycle is applied to receive heat from a gas turbine exhaust to heat its boiler within one embodiment, a common condenser is used for the organic rankine cycle and the vapor compression cycle, with a common refrigerant, R-245a being circulated within both systems. In another embodiment, the turbine driven generator has a common shaft connected to the compressor to thereby eliminate the need for a separate motor to drive the compressor. In another embodiment, an organic rankine cycle system is applied to an internal combustion engine to cool the fluids thereof, and the turbo charged air is cooled first by the organic rankine cycle system and then by an air conditioner prior to passing into the intake of the engine.

  11. A New Analysis Method of the Dry Sliding Wear Process Based on the Low Cycle Fatigue Theory and the Finite Element Method

    NASA Astrophysics Data System (ADS)

    Abdi, Mohammad; Taheri, Ali Karimi; Bakhtiarydavijani, Amirhamed

    2014-03-01

    In the present work, a combination of a dynamic explicit finite element model and the low cycle fatigue theory is used to simulate the steady-state abrasive wear occurring between an as-cast eutectoid steel and a carbide-tungsten disk. While the low cycle fatigue theory has been used to model wear in softer non-ferrous alloys, this work shows its applicability and accuracy for use in harder alloys, such as the eutectoid steel used in this research which is strengthened with added chromium. The novelty of this work lies in calculating the Manson-Coffin relation constants from a coupled finite element model with experimental tests instead of the previously used Slip line method. The D Manson-Coffin constant, obtained around 2, is in agreement with previous works given in the literature showing that the low cycle fatigue is a general wear mechanism in the steady-state wear of the alloy tested in this work.

  12. Ratcheting Assessment of GFRP Composites in Low-Cycle Fatigue Domain

    NASA Astrophysics Data System (ADS)

    Ahmadzadeh, G. R.; Varvani-Farahani, A.

    2014-06-01

    The present study intends to examine ratcheting response of Glass Fiber Reinforced Polymer (GFRP) composites over fatigue cycles by means of parametric variables. Stages of ratcheting deformation were related to stress cycles, lifespan, mechanical properties and cyclic stress levels by means of linear and non-linear functions. The coefficients B and C in the proposed ratcheting formulation calibrated ratcheting equation by means of material properties over ratcheting stages. Coefficients A and C calibrated the stages I and II of ratcheting strain curve over stress cycles. The ratcheting curve over initial and final stages was affected as composite modulus of elasticity ( E c ) increased. An increase in E c -dependent coefficients A and B increased the magnitude of ratcheting strains over stress cycles. Ratcheting data for continuous and short fiber GFRP composites with various volume fractions were employed to evaluate the proposed ratcheting formulation. Interaction of ratcheting and fatigue phenomena was further assumed when the proposed parametric ratcheting equation was coupled with a fatigue damage model developed earlier by present authors. Overall damage is achieved from accumulation of ratcheting and fatigue over stress cycles.

  13. Low cycle notched fatigue behavior and life predictions of A723 high strength steels

    SciTech Connect

    Troiano, E.; Underwood, J.H.; Crayon, D.

    1995-12-31

    Two types of ASTM A723 steels have been investigated for their low cycle fatigue behavior. Specimens were tested in four-point bending, both with and without notches, and the measured fatigue lives were compared with those predicted by Neubers notch analysis, and standard fracture mechanics life prediction techniques. Comparison of measured and predicted lives indicate that the elastic/plastic Neuber analysis under predicts the measured fatigue life by as much as 67% at large strains, and becomes a better predictor of life as the applied strains decrease. The elastic Neubers analysis also under predicts the measured fatigue lives by 45% at large applied strains, but seems to accurately predict lives at reversals to failure greater than 100. The fracture mechanics approach assumes elastic stresses at the crack tip, and predicts lives within 30% over the full range of strains investigated. The results show that the Neuber notch analysis is not as good an indicator of the low cycle fatigue behavior of A723 steels as is the fracture mechanics life prediction techniques. As the life cycles to failure decreases, the Neubers analysis predicts lives that are two to three times more conservative than those experimentally measured.

  14. Effects of residual stress and texture on the high-cycle fatigue properties of light metals

    NASA Astrophysics Data System (ADS)

    Jiang, Xiuping

    2007-12-01

    High cycle fatigue tests were conducted on a commercially pure Ti, a forged Ti-6Al-4V alloy, and newly developed high strength AA2026 and AA2099 Al alloys in four-point bend. The effects of surface compressive residual stress and texture on the fatigue properties of these alloys were systematically investigated. The resistance to fatigue crack growth in an alloy was estimated using a simple model that took into account texture and grain structure. The resistance calculations were able to explain the observed behaviors of fatigue crack growth in planar slip materials. Due to strengthening in the surface by enhancement treatment, fatigue cracks were found to be initiated in the subsurface region in the short peened Ti-6Al-4V alloy and sandblasted CP Ti, in contrast to crack initiation on the surface of the untreated samples. When the shot peened Ti-6A1-4V alloy was tested between 25°C and 200°C, the surface compressive residual stress could only be slightly relaxed due to thermal exposure, which did not deteriorate the fatigue strength of the alloy. Similarly, no obvious redistribution of the residual stress was observed when the sandblasted Ti was annealed below 200°C. With increase in the annealing temperature (300°C˜700°C), the compressive residual stresses were significantly relaxed, leading to relatively a lower fatigue strength. In AA2026 & AA2099 Al alloys, crack growth was found to be in a predominantly crystallographic mode in unrecrystallized regions, and a non-crystallographic mode in recrystallized regions. Fatigue cracks were deflected at grain boundaries usually with small twist angles in the unrecrystallized regions, but with large twist angles in the recrystallized regions. The theoretical analysis verified that a large percentage of recrystallized grains could provide strong resistance to fatigue crack growth by producing larger twist angles of crack deflection at their grain boundaries than those of most of the gains in unrecrystallized

  15. Effect of the Machining Processes on Low Cycle Fatigue Behavior of a Powder Metallurgy Disk

    NASA Technical Reports Server (NTRS)

    Telesman, J.; Kantzos, P.; Gabb, T. P.; Ghosn, L. J.

    2010-01-01

    A study has been performed to investigate the effect of various machining processes on fatigue life of configured low cycle fatigue specimens machined out of a NASA developed LSHR P/M nickel based disk alloy. Two types of configured specimen geometries were employed in the study. To evaluate a broach machining processes a double notch geometry was used with both notches machined using broach tooling. EDM machined notched specimens of the same configuration were tested for comparison purposes. Honing finishing process was evaluated by using a center hole specimen geometry. Comparison testing was again done using EDM machined specimens of the same geometry. The effect of these machining processes on the resulting surface roughness, residual stress distribution and microstructural damage were characterized and used in attempt to explain the low cycle fatigue results.

  16. Development of high-cycle fatigue design curves for a cast aluminum alloy

    NASA Technical Reports Server (NTRS)

    Cooper, R. A.

    1979-01-01

    Life prediction curves for rocket engine pump parts were developed from the results of high-cycle fatigue tests run on cast-aluminum specimens. Notched and smooth specimens were cyclically tested at different mean stress levels at -320 F (78 K). The notch size and mean stress enveloped the design operating conditions. Local stress computed in the groove of the notched specimen was used to represent its fatigue strength. The von Mises criterion was used to determine effective cyclic stresses. The Goodman rule was applied to determine equivalent reversed alternating stresses. The procedure permitted the notched and smooth data sets to each be described by a single curve. High-cycle fatigue life curves were provided for the stress state, mean stress, and stress concentration spanned by the data.

  17. Modeling the onset and propagation of trabecular bone microdamage during low-cycle fatigue.

    PubMed

    Kosmopoulos, Victor; Schizas, Constantin; Keller, Tony S

    2008-01-01

    Relatively small amounts of microdamage have been suggested to have a major effect on the mechanical properties of bone. A significant reduction in mechanical properties (e.g. modulus) can occur even before the appearance of microcracks. This study uses a novel non-linear microdamaging finite-element (FE) algorithm to simulate the low-cycle fatigue behavior of high-density trabecular bone. We aimed to investigate if diffuse microdamage accumulation and concomitant modulus reduction, without the need for complete trabecular strut fracture, may be an underlining mechanism for low-cycle fatigue failure (defined as a 30% reduction in apparent modulus). A microCT constructed FE model was subjected to a single cycle monotonic compression test, and constant and variable amplitude loading scenarios to study the initiation and accumulation of low-cycle fatigue microdamage. Microcrack initiation was simulated using four damage criteria: 30%, 40%, 50% and 60% reduction in bone element modulus (el-MR). Evaluation of structural (apparent) damage using the four different tissue level damage criteria resulted in specimen fatigue failure at 72, 316, 969 and 1518 cycles for the 30%, 40%, 50% and 60% el-MR models, respectively. Simulations based on the 50% el-MR model were consistent with previously published experimental findings. A strong, significant non-linear, power law relationship was found between cycles to failure (N) and effective strain (Deltasigma/E(0)): N=1.394x10(-25)(Deltasigma/E(0))(-12.17), r(2)=0.97, p<0.0001. The results suggest that microdamage and microcrack propagation, without the need for complete trabecular strut fracture, are mechanisms for high-density trabecular bone failure. Furthermore, the model is consistent with previous numerical fatigue simulations indicating that microdamage to a small number of trabeculae results in relatively large specimen modulus reductions and rapid failure.

  18. High-cycle fatigue behavior of Ti-5Al-2.5Sn ELI alloy forging at low temperatures

    NASA Astrophysics Data System (ADS)

    Ono, Yoshinori; Yuri, Tetsumi; Ogata, Toshio; Demura, Masahiko; Matsuoka, Saburo; Sunakawa, Hideo

    2014-01-01

    High-cycle fatigue properties of Ti-5Al-2.5Sn Extra Low Interstitial (ELI) alloy forging were investigated at low temperatures. The high-cycle fatigue strength at low temperatures of this alloy was relatively low compared with that at ambient temperature. The crystallographic orientation of a facet formed at a fatigue crack initiation site was determined by electron backscatter diffraction (EBSD) method in scanning electron microscope (SEM) to understand the fatigue crack initiation mechanism and discuss on the low fatigue strength at low temperature. Furthermore, in terms of the practical use of this alloy, the effect of the stress ratio (or mean stress) on the high-cycle fatigue properties was evaluated using the modified Goodman diagram.

  19. High-cycle fatigue behavior of Ti-5Al-2.5Sn ELI alloy forging at low temperatures

    SciTech Connect

    Ono, Yoshinori; Yuri, Tetsumi; Ogata, Toshio; Demura, Masahiko; Matsuoka, Saburo; Sunakawa, Hideo

    2014-01-27

    High-cycle fatigue properties of Ti-5Al-2.5Sn Extra Low Interstitial (ELI) alloy forging were investigated at low temperatures. The high-cycle fatigue strength at low temperatures of this alloy was relatively low compared with that at ambient temperature. The crystallographic orientation of a facet formed at a fatigue crack initiation site was determined by electron backscatter diffraction (EBSD) method in scanning electron microscope (SEM) to understand the fatigue crack initiation mechanism and discuss on the low fatigue strength at low temperature. Furthermore, in terms of the practical use of this alloy, the effect of the stress ratio (or mean stress) on the high-cycle fatigue properties was evaluated using the modified Goodman diagram.

  20. Simulation of a combined-cycle engine

    NASA Technical Reports Server (NTRS)

    Vangerpen, Jon

    1991-01-01

    A FORTRAN computer program was developed to simulate the performance of combined-cycle engines. These engines combine features of both gas turbines and reciprocating engines. The computer program can simulate both design point and off-design operation. Widely varying engine configurations can be evaluated for their power, performance, and efficiency as well as the influence of altitude and air speed. Although the program was developed to simulate aircraft engines, it can be used with equal success for stationary and automative applications.

  1. Evaluation of thermal cycling creep-fatigue damage for a molten salt receiver

    NASA Astrophysics Data System (ADS)

    Grossman, James W.; Jones, Wendell B.; Veers, Paul S.

    1990-01-01

    A molten salt cavity receiver was solar tested at Sandia National Laboratories during a year-long test program. Upon completion of testing, an analysis was performed to determine the effect of thermal cycling on the receiver. The results indicate a substantial fatigue damage accumulation for the receiver when the relatively short test time is considered. This paper describes the methodology used to analyze the cycling, the results as they pertain to this receiver, and how they affect future receiver design.

  2. Combined cycle power plant incorporating coal gasification

    DOEpatents

    Liljedahl, Gregory N.; Moffat, Bruce K.

    1981-01-01

    A combined cycle power plant incorporating a coal gasifier as the energy source. The gases leaving the coal gasifier pass through a liquid couplant heat exchanger before being used to drive a gas turbine. The exhaust gases of the gas turbine are used to generate both high pressure and low pressure steam for driving a steam turbine, before being exhausted to the atmosphere.

  3. High cycle fatigue behavior of implant Ti-6Al-4V in air and simulated body fluid.

    PubMed

    Liu, Yong-jie; Cui, Shi-ming; He, Chao; Li, Jiu-kai; Wang, Qing-yuan

    2014-01-01

    Ti-6Al-4V implants that function as artificial joints are usually subjected to long-term cyclic loading. To study long-term fatigue behaviors of implant Ti-6Al-4V in vitro and in vivo conditions exceeding 107 cycles, constant stress amplitude fatigue experiments were carried out at ultrasonic frequency (20 kHz) with two different surface conditions (ground and polished) in ambient air and in a simulated body fluid. The initiation mechanisms of fatigue cracks were investigated with scanning electron microscopy. Improvement of fatigue strength is pronounced for polished specimens below 106 cycles in ambient air since fatigue cracks are initiated from surfaces of specimens. While the cycles exceed 106, surface conditions have no effect on fatigue behaviors because the defects located within the specimens become favorable sites for crack initiation. The endurance limit at 108 cycles of polished Ti-6Al-4V specimens decreases by 7% if it is cycled in simulated body fluid instead of ambient air. Fracture surfaces show that fatigue failure is initiated from surfaces in simulated body fluid. Surface improvement has a beneficial effect on fatigue behaviors of Ti-6Al-4V at high stress amplitudes. The fatigue properties of Ti-6Al-4V deteriorate and the mean endurance limits decrease significantly in simulated body fluid.

  4. Low and high cycle fatigue -- A continuum supported by AFM observations

    SciTech Connect

    Gerberich, W.W.; Harvey, S.E.; Kramer, D.E.; Hoehn, J.W.

    1998-09-01

    It is proposed that fatigue damage evolution is controlled by surface displacements and these can be accurately measured by atomic force microscopy (AFM). As these displacements can be followed throughout the history of a fatigued component, the fatigue process in general represents a continuum of behavior. In 10 and 200 {micro}m grain size titanium, AFM measurements demonstrate that the fraction of plasticity contributing to surface damage can be expressed as a single function over nearly five decades of cycles. Regarding this function, the effect of grain size appears to be small. In terms of damage accumulation rates, cyclic hardening parameters, and the threshold stress intensity, the proposed model represents a microstructurally-sensitive Manson-Coffin law for fatigue initiation. Coupling this with a more standard fracture mechanics approach for the latter stage of life allows a simple expression for life prediction. Over the range of 10{sup 3}--10{sup 6} cycles, this expression predicts fatigue life of titanium exposed to air and saline environments to first order.

  5. High and low-cycle fatigue behavior of prestressed concrete in offshore structures

    SciTech Connect

    Gerwick, B.C.; Venuti, W.J.

    1980-03-01

    Although concrete does suffer progressive loss of strength with increasing number of cycles, a comparison of the Woehler curves with the probable distribution of compressive stresses during a service life in an environment such as the North Sea shows extremely low cumulative usage at the high-cycle end of the spectrum. However, significant damage can occur at the low-cycle, high-amplitude end. Repeated excursions of submerged concrete into the crack opening range leads to pumping of water in and out of the crack and hydraulic wedging, leading to splitting of the concrete. Cracking subcects the reinforcing and prestressing steel to cyclic tension. Loss of bond ensues and may lead to eventual fatigue failure. Adequate endurance can be ensured by prestressing, so as to avoid a large number of cycles extending into the crack opening range, and by the provision of adequate percentages of steel across the section plus transverse and confining steel. For the typical concrete sea structure, high-cycle, low-amplitude, cumulative fatigue is not a significant problem. However low-cycle, high-amplitude fatigue requires consideration.

  6. Estimation of the mesoscopic thermoplastic dissipation in High-Cycle Fatigue

    NASA Astrophysics Data System (ADS)

    Charkaluk, Eric; Constantinescu, Andrei

    2006-06-01

    A series of High-Cycle Fatigue (HCF) criteria for polycrystalline materials is based on a multiscale interpretation, proposed initially by Dang Van, in which the principal concepts are a two scales model and a shakedown condition. The purpose of this Note is to extend the study of the different dissipative regimes during cyclic loading within this framework by using a self consistent homogenization scheme in coupled thermoplasticity. It is shown that the Sachs and Lin-Taylor schemes are not able to represent the thermal evolutions observed during fatigue tests. To cite this article: E. Charkaluk, A. Constantinescu, C. R. Mecanique 334 (2006).

  7. Effect of adherend steel strength on static and fatigue strength of adhesive/rivet combined joint

    NASA Astrophysics Data System (ADS)

    Imanaka, Makoto; Haraga, Kosuke; Nishikawa, Tetsuya

    1992-02-01

    Adhesive/rivet combined bonding has attracted special interest recently as a joining technique of high-strength steel because of its high joint efficiency. In this study, the effects of steel strength on the tensile and fatigue strength of adhesive/rivet combined and adhesive joints were investigated. In addition, the stress distributions of these joints were analyzed by finite-element methods, taking into consideration the plastic deformation of adherend steels. With the increase of steel strength, the tensile strength of combined and adhesive joints increased and tensile strength was improved by the combination with the rivet. However, irrespective of the steel strength, the fatigue strength of combined and adhesive joints was constant and the fatigue strength of the combined joint was similar to that of the adhesive joint. These findings could be explained from the difference of stress distribution between static and fatigue load conditions.

  8. Solid oxide fuel cell combined cycles

    SciTech Connect

    Bevc, F.P.; Lundberg, W.L.; Bachovchin, D.M.

    1996-12-31

    The integration of the solid oxide fuel cell and combustion turbine technologies can result in combined-cycle power plants, fueled with natural gas, that have high efficiencies and clean gaseous emissions. Results of a study are presented in which conceptual designs were developed for 3 power plants based upon such an integration, and ranging in rating from 3 to 10 MW net ac. The plant cycles are described and characteristics of key components summarized. Also, plant design-point efficiency estimates are presented as well as values of other plant performance parameters.

  9. Influence of creep damage on the low cycle thermal-mechanical fatigue behavior of two tantalum base alloys

    NASA Technical Reports Server (NTRS)

    Sheffler, K. D.; Doble, G. S.

    1972-01-01

    Low cycle fatigue tests have been performed on the tantalum base alloys T-111 and ASTAR 811C with synchronized, independently programmed temperature and strain cycling. The thermal-mechanical cycles applied fell into three basic categories: these were isothermal cycling, in-phase thermal cycling, and out-of-phase thermal cycling. In-phase cycling was defined as tensile deformation associated with high temperature and compressive deformation with low temperature, while out-of-phase thermal cycling was defined as the reverse case. The in-phase thermal cycling had a pronounced detrimental influence on the fatigue life of both alloys, with the life reduction being greater in the solid solution strengthened T-111 alloy than in the carbide strengthened ASTAR 811C alloy. The out-of-phase tests also showed pronounced effects on the fatigue life of both alloys, although not as dramatic.

  10. Single-cycle and fatigue strengths of adhesively bonded lap joints

    SciTech Connect

    Metzinger, K.E.; Guess, T.R.

    1998-12-31

    This study considers a composite-to-steel tubular lap joint in which failure typically occurs when the adhesive debonds from the steel adherend. The same basic joint was subjected to compressive and tensile axial loads (single-cycle) as well as bending loads (fatigue). The purpose of these tests was to determine whether failure is more dependent on the plastic strain or the peel stress that develops in the adhesive. For the same joint, compressive and tensile loads of the same magnitude will produce similar plastic strains but peel stresses of opposite signs in the adhesive. In the axial tests, the tensile strengths were much greater than the compressive strengths - indicating that the peel stress is key to predicting the single-cycle strengths. To determine the key parameter(s) for predicting high-cycle fatigue strengths, a test technique capable of subjecting a specimen to several million cycles per day was developed. In these bending tests, the initial adhesive debonding always occurred on the compressive side. This result is consistent with the single-cycle tests, although not as conclusive due to the limited number of tests. Nevertheless, a fatigue test method has been established and future tests are planned.

  11. Westinghouse fuel cell combined cycle systems

    SciTech Connect

    Veyo, S.

    1996-12-31

    Efficiency (voltage) of the solid oxide fuel cell (SOFC) should increase with operating pressure, and a pressurized SOFC could function as the heat addition process in a Brayton cycle gas turbine (GT) engine. An overall cycle efficiency of 70% should be possible. In cogeneration, half of the waste heat from a PSOFC/GT should be able to be captured in process steam and hot water, leading to a fuel effectiveness of about 85%. In order to make the PSOFC/GT a commercial reality, satisfactory operation of the SOFC at elevated pressure must be verified, a pressurized SOFC generator module must be designed, built, and tested, and the combined cycle and parameters must be optimized. A prototype must also be demonstrated. This paper describes progress toward making the PSOFC/GT a reality.

  12. A multi-temporal scale approach to high cycle fatigue simulation

    NASA Astrophysics Data System (ADS)

    Bhamare, Sagar; Eason, Thomas; Spottswood, Stephen; Mannava, Seetha R.; Vasudevan, Vijay K.; Qian, Dong

    2014-02-01

    High cycle fatigue (HCF) is a failure mechanism that dominates the life of many engineering components and structures. Time scale associated with HCF loading is a main challenge for developing a simulation based life prediction framework using conventional FEM approach. Motivated by these challenges, the extended space-time method (XTFEM) based on the time discontinuous Galerkin formulation is proposed. For HCF life prediction, XTFEM is coupled with a two-scale continuum damage mechanics model for evaluating the fatigue damage accumulation. Direct numerical simulations of HCF are performed using the proposed methodology on a notched specimen of AISI 304L steel. It is shown the total fatigue life can be accurately predicted using the proposed simulation approach based on XTFEM. The presented computational framework can be extended for predicting the service and the residual life of structural components.

  13. High-cycle fatigue crack initiation and propagation in laser melting deposited TC18 titanium alloy

    NASA Astrophysics Data System (ADS)

    Wang, Yang; Zhang, Shu-quan; Tian, Xiang-jun; Wang, Hua-ming

    2013-07-01

    This article examines fatigue crack nucleation and propagation in laser deposited TC18 titanium alloy. The Widmanstätten structure was obtained by double-annealing treatment. High-cycle fatigue (HCF) tests were conducted at room temperature with the stress ratio of 0.1 and the notch concentration factor K t = 1. Fatigue cracks initiated preferentially at micropores, which had great effect on the HCF properties. The effect decreased with the decrease of pore size and the increase of distance from the pore location to the specimen surface. The crack initiation region was characterized by the cleavage facets of α lamella and the tearing of β matrix. The soft α precipitated-free zone formed along grain boundaries accelerated the crack propagation. Subsurface observation indicated that the crack preferred to propagate along the grain boundary α or border of α lamella or vertical to α lamella.

  14. Low cycle fatigue behavior of polycrystalline NiAl at 300 and 1000 K

    NASA Technical Reports Server (NTRS)

    Lerch, Bradley A.; Noebe, Ronald D.

    1993-01-01

    The low cycle fatigue behavior of polycrystalline NiAl was determined at 300 and 1000 K - temperatures below and above the brittle- to-ductile transition temperature (BDTT). Fully reversed, plastic strain-controlled fatigue tests were conducted on two differently fabricated alloy samples: hot isostatically pressed (HIP'ed) prealloyed powder and hot extruded castings. HIP'ed powder (HP) samples were tested only at 1000 K, whereas the more ductile cast-and-extruded (C+E) NiAl samples were tested at both 1000 and 300 K. Plastic strain ranges of 0.06 to 0.2 percent were used. The C+E NiAl cyclically hardened until fracture, reaching stress levels approximately 60 percent greater than the ultimate tensile strength of the alloy. Compared on a strain basis, NiAl had a much longer fatigue life than other B2 ordered compounds in which fracture initiated at processing-related defects. These defects controlled fatigue life at 300 K, with fracture occurring rapidly once a critical stress level was reached. At 1000 K, above the BDTT, both the C+E and HP samples cyclically softened during most of the fatigue tests in air and were insensitive to processing defects. The processing method did not have a major effect on fatigue life; the lives of the HP samples were about a factor of three shorter than the C+E NiAl, but this was attributed to the lower stress response of the C+E material. The C+E NiAl underwent dynamic grain growth, whereas the HP material maintained a constant grain size during testing. In both materials, fatigue life was controlled by intergranular cavitation and creep processes, which led to fatigue crack growth that was primarily intergranular in nature. Final fracture by overload was transgranular in nature. Also, HP samples tested in vacuum had a life three times longer than their counterparts tested in air and, in contrast to those tested in air, hardened continuously over half of the sample life, thereby indicating an environmentally assisted fatigue damage

  15. Heat Exchanger Design in Combined Cycle Engines

    NASA Astrophysics Data System (ADS)

    Webber, H.; Feast, S.; Bond, A.

    Combined cycle engines employing both pre-cooled air-breathing and rocket modes of operation are the most promising propulsion system for achieving single stage to orbit vehicles. The air-breathing phase is purely for augmentation of the mission velocity required in the rocket phase and as such must be mass effective, re-using the components of the rocket cycle, whilst achieving adequate specific impulse. This paper explains how the unique demands placed on the air-breathing cycle results in the need for sophisticated thermodynamics and the use of a series of different heat exchangers to enable precooling and high pressure ratio compression of the air for delivery to the rocket combustion chambers. These major heat exchanger roles are; extracting heat from incoming air in the precooler, topping up cycle flow temperatures to maintain constant turbine operating conditions and extracting rejected heat from the power cycle via regenerator loops for thermal capacity matching. The design solutions of these heat exchangers are discussed.

  16. Gasification combined cycle R&A assessment

    NASA Astrophysics Data System (ADS)

    Witt, J. H.; Neely, M. C.

    This paper describes the development and application of a methodology for assessing the reliability and availability of coal gasification combined cycle (GCC) power plant designs. The methodology was developed for and applied to a design of an 1100-megawatt baseload GCC power plant. The specific objectives of the analysis were to obtain baseline reliability and availability values for the GCC plant design and to develop criticality rankings of the plant's components based on their impact on the system's reliability and availability measures

  17. Microstructure-Sensitive Extreme Value Probabilities for High Cycle Fatigue of Ni-Base Superalloy IN100 (Preprint)

    DTIC Science & Technology

    2009-03-01

    transition fatigue regimes; however, microplasticity (i.e., heterogeneous plasticity at the scale of microstructure) is relevant to understanding fatigue...and Socie [57] considered the affect of microplastic 14 Microstructure-Sensitive Extreme Value Probabilities for High Cycle Fatigue of Ni-Base...considers the local stress state as affected by intergranular interactions and microplasticity . For the calculations given below, the volumes over which

  18. Effect of Shot Peening on the High-Cycle Fatigue Behavior of High-Strength Cast Iron with Nodular Graphite

    NASA Astrophysics Data System (ADS)

    Benam, Amir Sadighzadeh

    2017-01-01

    The effect of shot peening treatment on high-cycle fatigue of high-strength cast iron with globular graphite is studied. The fatigue curves are plotted, the microhardness and the surface roughness are measured. An analysis of fracture surfaces is performed, and the thickness of the hardened layer is determined. The shot peening is shown to affect favorably the fatigue resistance of the iron but to worsen the condition of the surface.

  19. A New High-Speed, High-Cycle, Gear-Tooth Bending Fatigue Test Capability

    NASA Technical Reports Server (NTRS)

    Stringer, David B.; Dykas, Brian D.; LaBerge, Kelsen E.; Zakrajsek, Andrew J.; Handschuh, Robert F.

    2011-01-01

    A new high-speed test capability for determining the high cycle bending-fatigue characteristics of gear teeth has been developed. Experiments were performed in the test facility using a standard spur gear test specimens designed for use in NASA Glenn s drive system test facilities. These tests varied in load condition and cycle-rate. The cycle-rate varied from 50 to 1000 Hz. The loads varied from high-stress, low-cycle loads to near infinite life conditions. Over 100 tests were conducted using AISI 9310 steel spur gear specimen. These results were then compared to previous data in the literature for correlation. Additionally, a cycle-rate sensitivity analysis was conducted by grouping the results according to cycle-rate and comparing the data sets. Methods used to study and verify load-path and facility dynamics are also discussed.

  20. Failure Mechanisms and Damage Model of Ductile Cast Iron Under Low-Cycle Fatigue Conditions

    NASA Astrophysics Data System (ADS)

    Wu, Xijia; Quan, Guangchun; MacNeil, Ryan; Zhang, Zhong; Sloss, Clayton

    2014-10-01

    Strain-controlled low-cycle fatigue (LCF) tests were conducted on ductile cast iron (DCI) at strain rates of 0.02, 0.002, and 0.0002/s in the temperature range from room temperature to 1073 K (800 °C). A constitutive-damage model was developed within the integrated creep-fatigue theory (ICFT) framework on the premise of strain decomposition into rate-independent plasticity and time-dependent creep. Four major damage mechanisms: (i) plasticity-induced fatigue, (ii) intergranular embrittlement (IE), (iii) creep, and (iv) oxidation were considered in a nonlinear creep-fatigue interaction model which represents the overall damage accumulation process consisting of oxidation-assisted fatigue crack nucleation and propagation in coalescence with internally distributed damage ( e.g., IE and creep), leading to final fracture. The model was found to agree with the experimental observations of the complex DCI-LCF phenomena, for which the linear damage summation rule would fail.

  1. High-cycle fatigue properties of the ODS-alloy MA 6000 at 850 C

    SciTech Connect

    Hoffelner, W.; Singer, R.F.

    1985-03-01

    The high cycle fatigue (HCF) and cyclic crack growth rate (CCGR) properties of the dispersion strengthened ODS-alloy MA 6000 were investigated with smooth bars and with fracture mechanics samples at 850 C. The material was very coarse-grained with the grains elongated in the rolling direction. The fatigue limit of samples cut parallel to the grain elongation direction (p-samples) was almost a factor of 2 higher than the one of samples cut transverse to the elongation direction (t-samples). Inclusions were found to be responsible for crack initiation. For p-samples a reasonable agreement between particle size, fatigue limit, and crack growth behavior was found. For t-type samples such an agreement also exists, provided differences in the crack growth behavior of short cracks and long cracks are taken into consideration. The low fatigue strength of t-samples could be linked with low Young's modulus in this direction. The crack propagation rate of long cracks is lower in t-samples than in p-samples due to crack branching along the grain boundaries. HCF-strength of MA 6000 is high compared to conventional cast alloys mainly because of reduced size of crack nucleation sites and higher fatigue threshold stress intensity range, as a result of higher Young's modulus. 15 references.

  2. Carbohydrate beverage ingestion and neutrophil degranulation responses following cycling to fatigue at 75% VO2 max.

    PubMed

    Bishop, N C; Blannin, A K; Walsh, N P; Gleeson, M

    2001-04-01

    Carbohydrate (CHO) beverage ingestion appears to influence neutrophil functional responses to prolonged exercise of a fixed duration. The aim of this randomised study was to examine the effect of CHO (5% w/v) beverage ingestion on lipopolysaccharide (LPS)-stimulated neutrophil degranulation responses in nine recreationally active males who cycled at 75% VO2 max until fatigue. On two separate occasions, subjects ingested either placebo (PLA) or CHO beverages before and at 15 min intervals during the exercise. Subjects exercised for 31% longer on the CHO trial compared with the PLA trial (P < 0.05). At fatigue plasma glucose concentration was significantly lower on the PLA trial compared with the CHO trial (P < 0.05). Plasma cortisol concentrations had increased similarly on both trials at this time. A marked neutrophilia was evident at fatigue and throughout the 4 h recovery period, the magnitude of which was similar on both trials. At fatigue LPS-stimulated elastase release per neutrophil had fallen similarly on both trials compared with pre-exercise values (47% and 50% on the PLA and CHO trials, respectively). In conclusion, our results suggest that CHO beverage ingestion has negligible influence on the hormonal, circulating neutrophil and LPS-stimulated neutrophil degranulation responses when exercise is performed to fatigue.

  3. Influence of microstructure size on the plastic deformation kinetics, fatigue crack growth rate, and low-cycle fatigue of solder joints

    NASA Astrophysics Data System (ADS)

    Conrad, H.; Guo, Z.; Fahmy, Y.; Yang, Di

    1999-09-01

    The influence of microstructure size on the plastic deformation kinetics, fatigue crack growth rate and low-cycle fatigue of eutectic Sn-Pb solder joints is reviewed. The principal microstructure feature considered is the average eutectic phase size d=(dPb+dSn)/2. The effect of an increase in reflow cooling rate (which gave a decrease in d) on the flow stress and on fatigue life was irregular at 300K, depending on the stress or strain level and cooling rate. In contrast, a consistent increase in fatigue life with decrease in d occurred for thermomechanical cycling between -30° and 130°C. Constitutive equations for plastic deformation and fatigue crack growth rate are presented which include the microstructure size. It appears that the rate-controlling deformation mechanism is the intersection of forest dislocations in the Sn phase. The mechanism for both static and dynamic phase coarsening appears to be grain boundary diffusion with a t1/4 time law. Some success has been achieved in predicting the cyclic stress-strain hysteresis loops and fatigue life, including the influence of the as-reflowed microstructure size and its coarsening. Additional definitive studies are however needed before we can accurately predict the fatigue life of solder joints over the wide temperature range and conditions experienced by electronic packages.

  4. Damage Assessment of CFRP [90/±45/0] Composite Laminates over Fatigue Cycles

    NASA Astrophysics Data System (ADS)

    Ahmadzadeh, G. R.; Shirazi, A.; Varvani-Farahani, A.

    2011-12-01

    The present paper develops a stiffness-based model to characterize the progressive fatigue damage in quasi-isotropic carbon fiber reinforced polymer (CFRP) [90/±45/0] composite laminates with various stacking sequences. The damage model is constructed based on (i) cracking mechanism and damage progress in matrix (Region I), matrix-fiber interface (Region II) and fiber (Region III) and (ii) corresponding stiffness reduction of unidirectional plies of 90°, 0° and angle-ply laminates of ±45° as the number of cycles progresses. The proposed model accumulates damages of constituent plies constructing [90/±45/0] laminates by means of weighting factor η 90, η 0 and η 45. These weighting factors were defined based on the damage progress over fatigue cycles within the plies 90°, 0° and ±45° of the composite laminates. Damage model has been verified using CFRP [90/±45/0] laminates samples made of graphite/epoxy 3501-6/AS4. Experimental fatigue damage data of [90/±45/0] composite laminates have fell between the predicted damage curves of 0°, 90° plies and ±45°, 0/±45° laminates over life cycles at various stress levels. Predicted damage results for CFRP [90/±45/0] laminates showed good agreement with experimental data. Effect of stacking sequence on the model of stiffness reduction has been assessed and it showed that proposed fatigue damage model successfully recognizes the changes in mechanism of fatigue damage development in quasi-isotropic composite laminates.

  5. Investigation of Low-Cycle Bending Fatigue of AISI 9310 Steel Spur Gears

    NASA Technical Reports Server (NTRS)

    Handschuh, Robert F.; Krantz, Timothy L.; Lerch, Bradley A.; Burke, Christopher S.

    2007-01-01

    An investigation of the low-cycle bending fatigue of spur gears made from AISI 9310 gear steel was completed. Tests were conducted using the single-tooth bending method to achieve crack initiation and propagation. Tests were conducted on spur gears in a fatigue test machine using a dedicated gear test fixture. Test loads were applied at the highest point of single tooth contact. Gear bending stresses for a given testing load were calculated using a linear-elastic finite element model. Test data were accumulated from 1/4 cycle to several thousand cycles depending on the test stress level. The relationship of stress and cycles for crack initiation was found to be semi-logarithmic. The relationship of stress and cycles for crack propagation was found to be linear. For the range of loads investigated, the crack propagation phase is related to the level of load being applied. Very high loads have comparable crack initiation and propagation times whereas lower loads can have a much smaller number of cycles for crack propagation cycles as compared to crack initiation.

  6. Investigation of Low-Cycle Bending Fatigue of AISI 9310 Steel Spur Gears

    NASA Technical Reports Server (NTRS)

    Handschuh, Robert F.; Krantz, Timothy L.; Lerch, Bradley A.; Burke, Christopher S.

    2007-01-01

    An investigation of the low-cycle bending fatigue of spur gears made from AISI 9310 gear steel was completed. Tests were conducted using the single-tooth bending method to achieve crack initiation and propagation. Tests were conducted on spur gears in a fatigue test machine using a dedicated gear test fixture. Test loads were applied at the highest point of single tooth contact. Gear bending stresses for a given testing load were calculated using a linear-elastic finite element model. Test data were accumulated from 1/4 cycle to several thousand cycles depending on the test stress level. The relationship of stress and cycles for crack initiation was found to be semilogarithmic. The relationship of stress and cycles for crack propagation was found to be linear. For the range of loads investigated, the crack propagation phase is related to the level of load being applied. Very high loads have comparable crack initiation and propagation times whereas lower loads can have a much smaller number of cycles for crack propagation cycles as compared to crack initiation.

  7. Damage tolerance based life prediction in gas turbine engine blades under vibratory high cycle fatigue

    SciTech Connect

    Walls, D.P.; deLaneuville, R.E.; Cunningham, S.E.

    1997-01-01

    A novel fracture mechanics approach has been used to predict crack propagation lives in gas turbine engine blades subjected to vibratory high cycle fatigue (HCF). The vibratory loading included both a resonant mode and a nonresonant mode, with one blade subjected to only the nonresonant mode and another blade to both modes. A life prediction algorithm was utilized to predict HCF propagation lives for each case. The life prediction system incorporates a boundary integral element (BIE) derived hybrid stress intensity solution, which accounts for the transition from a surface crack to corner crack to edge crack. It also includes a derivation of threshold crack length from threshold stress intensity factors to give crack size limits for no propagation. The stress intensity solution was calibrated for crack aspect ratios measured directly from the fracture surfaces. The model demonstrates the ability to correlate predicted missions to failure with values deduced from fractographic analysis. This analysis helps to validate the use of fracture mechanics approaches for assessing damage tolerance in gas turbine engine components subjected to combined steady and vibratory stresses.

  8. Low cycle fatigue behavior of polycrystalline Ni3Al alloys at ambient and elevated temperatures

    NASA Astrophysics Data System (ADS)

    Webb, Graham; Antolovich, Stephen D.

    1994-11-01

    The low cycle fatigue (LCF) resistance of polycrystalline Ni3Al has been evaluated at ambient, intermediate (300 °C), and elevated (600 °C) temperatures using strain rates of 10-2/s and 10-4/s. Testing was conducted on a binary and a Cr-containing alloy of similar stoichiometry and B content (hypostoichiometric, 200 wppm B). Test results were combined with electron microscope investigations in order to evaluate microstructural changes during LCF. At ambient and intermediate temperatures, the cyclic constitutive response of both alloys was similar, and the LCF behavior was virtually rate independent. Under these conditions, the alloys rapidly hardened and then gradually softened for the remainder of the life. Initial hardening resulted from the accumulation of dislocation debris within the deformed microstructure, whereas softening was related to localized disordering. For these experimental conditions, crack initiation resulted within persistent slip bands (PSBs). At the elevated temperature, diffusion-assisted deformation resulted in a rate-dependent constitutive response and crack-initiation characteristics. At the high strain rate (10-2/s), continuous cyclic hardening resulted from the accumulation of dislocation debris. At the low strain rate (10-4/s), the diffusion of dislocation debris to grain boundaries resulted in cyclic softening. The elevated temperature LCF resistance was determined by the effect of the constitutive response on the driving force for environmental embrittlement. Chromium additions were observed to enhance LCF performance only under conditions where crack initiation was environmentally driven.

  9. The Rehbinder effect in iron during giga-cycle fatigue loading

    SciTech Connect

    Bannikov, M. V. Naimark, O. B.

    2015-10-27

    The influence of the adsorptive strength reduction effect (the Rehbinder effect) on the fatigue life of pure iron under the giga-cycle loading regime was investigated. Specimens were loaded by an ultrasonic testing machine with a frequency of 20 kHz in air and in contact with eutectic alloy of gallium with tin and indium. A significant (by several orders of magnitude) worsening of the life-time of iron in contact with a molten metal as compared with tests in air was established. The liquid metal penetrates into the material to a depth of 200 μm to the center of a fatigue crack. The mechanism of the fatigue crack initiation in the giga-cycle regime of loading in contact with a surfactant is differing: the crack is formed on the surface of the specimen rather than within it as is the case for air. Based on the electron and optical microscopy data for the fracture surface, it can be concluded that exactly the change in the crack initiation mechanism reduces the fatigue life of iron in contact with a liquid metal because the initiated crack propagates regardless of the surfactant.

  10. Understanding Low-cycle Fatigue Life Improvement Mechanisms in a Pre-twinned Magnesium Alloy

    SciTech Connect

    Wu, Wei; An, Ke

    2015-10-03

    The mechanisms of fatigue life improvement by pre-twinning process in a commercial rolled magnesium (Mg) alloy have been investigated using real-time in situ neutron diffraction under a continuous-loading condition. It is found that by introducing the excess twinned grains through pre-compression along the rolling direction the fatigue life was enhanced approximately 50%, mainly resulting from the prolonged detwinning process and inhibited dislocation slip during reverse tension. Moreover, after pre-twinning process, the removal of the rapid strain hardening during reverse tension leads to a compressive mean stress value and more symmetric shape of stress-strain hysteresis loop. The pre-twinning has significant impacts on the twinning-detwinning characteristics and deformation modes during cyclic loading and greatly facilitates the twinning-detwinning activities in plastic deformation. The cyclic straining leads to the increase of contribution of tensile twinning deformation in overall plastic deformation in both the as-received and pre-deformed sample. The mechanisms of load partitioning in different groups of grains are closely related to the deformation modes in each deformation stage, while the fatigue cycling has little influence on the load sharing. The pre-twinning process provides an easy and cost-effective route to improve the low-cycle fatigue life through manufacturing and processing, which would advance the wide application of light-weight wrought Mg alloys as structural materials.

  11. Fatigue Response of a PZT Multilayer Actuator under High-Field Electric Cycling with Mechanical Preload

    SciTech Connect

    Wang, Hong; Wereszczak, Andrew A; Lin, Hua-Tay

    2009-01-01

    An electric fatigue test system has been developed for piezoelectric actuator with a mechanical loading capability. Fatigue responses of a lead zirconate titanate (PZT) multilayer actuator (MLA) with a plate-through electrode configuration have been studied under an electric field (1.7 times that of a coercive field of PZT material) and a concurrent mechanical preload (30.0 MPa). A total of 1.0x10^9 cycles were carried out. Variations in charge density and mechanical strain under a high electric field and constant mechanical loads were observed during the fatigue test. The dc and the first harmonic (at 10 Hz) dielectric and piezoelectric coefficients were subsequently characterized by using FFT (Fast Fourier Transformation). It has been observed that both the dielectric and the piezoelectric coefficients underwent a monotonic decrease prior to 2.86x10^8 cycles under the relevant preload, and then fluctuated to a certain extent. Both the dielectric loss tangent and the piezoelectric loss tangent also exhibited the fluctuations after a certain amount of drop but at different levels relative to the pre-fatigue. And finally, the results were discussed with respect to domain wall mobility, microcracking, and other pre-existing anomalies.

  12. Integrating water flow, locomotor performance and respiration of Chinese sturgeon during multiple fatigue-recovery cycles.

    PubMed

    Cai, Lu; Chen, Lei; Johnson, David; Gao, Yong; Mandal, Prashant; Fang, Min; Tu, Zhiying; Huang, Yingping

    2014-01-01

    The objective of this study is to provide information on metabolic changes occurring in Chinese sturgeon (an ecologically important endangered fish) subjected to repeated cycles of fatigue and recovery and the effect on swimming capability. Fatigue-recovery cycles likely occur when fish are moving through the fishways of large dams and the results of this investigation are important for fishway design and conservation of wild Chinese sturgeon populations. A series of four stepped velocity tests were carried out successively in a Steffensen-type swimming respirometer and the effects of repeated fatigue-recovery on swimming capability and metabolism were measured. Significant results include: (1) critical swimming speed decreased from 4.34 bl/s to 2.98 bl/s; (2) active oxygen consumption (i.e. the difference between total oxygen consumption and routine oxygen consumption) decreased from 1175 mgO2/kg to 341 mgO2/kg and was the primary reason for the decrease in Ucrit; (3) excess post-exercise oxygen consumption decreased from 36 mgO2/kg to 22 mgO2/kg; (4) with repeated step tests, white muscle (anaerobic metabolism) began contributing to propulsion at lower swimming speeds. Therefore, Chinese sturgeon conserve energy by swimming efficiently and have high fatigue recovery capability. These results contribute to our understanding of the physiology of the Chinese sturgeon and support the conservation efforts of wild populations of this important species.

  13. Understanding Low-cycle Fatigue Life Improvement Mechanisms in a Pre-twinned Magnesium Alloy

    DOE PAGES

    Wu, Wei; An, Ke

    2015-10-03

    The mechanisms of fatigue life improvement by pre-twinning process in a commercial rolled magnesium (Mg) alloy have been investigated using real-time in situ neutron diffraction under a continuous-loading condition. It is found that by introducing the excess twinned grains through pre-compression along the rolling direction the fatigue life was enhanced approximately 50%, mainly resulting from the prolonged detwinning process and inhibited dislocation slip during reverse tension. Moreover, after pre-twinning process, the removal of the rapid strain hardening during reverse tension leads to a compressive mean stress value and more symmetric shape of stress-strain hysteresis loop. The pre-twinning has significant impactsmore » on the twinning-detwinning characteristics and deformation modes during cyclic loading and greatly facilitates the twinning-detwinning activities in plastic deformation. The cyclic straining leads to the increase of contribution of tensile twinning deformation in overall plastic deformation in both the as-received and pre-deformed sample. The mechanisms of load partitioning in different groups of grains are closely related to the deformation modes in each deformation stage, while the fatigue cycling has little influence on the load sharing. The pre-twinning process provides an easy and cost-effective route to improve the low-cycle fatigue life through manufacturing and processing, which would advance the wide application of light-weight wrought Mg alloys as structural materials.« less

  14. The Strutjet Rocket Based Combined Cycle Engine

    NASA Technical Reports Server (NTRS)

    Siebenhaar, A.; Bulman, M. J.; Bonnar, D. K.

    1998-01-01

    The multi stage chemical rocket has been established over many years as the propulsion System for space transportation vehicles, while, at the same time, there is increasing concern about its continued affordability and rather involved reusability. Two broad approaches to addressing this overall launch cost problem consist in one, the further development of the rocket motor, and two, the use of airbreathing propulsion to the maximum extent possible as a complement to the limited use of a conventional rocket. In both cases, a single-stage-to-orbit (SSTO) vehicle is considered a desirable goal. However, neither the "all-rocket" nor the "all-airbreathing" approach seems realizable and workable in practice without appreciable advances in materials and manufacturing. An affordable system must be reusable with minimal refurbishing on-ground, and large mean time between overhauls, and thus with high margins in design. It has been suggested that one may use different engine cycles, some rocket and others airbreathing, in a combination over a flight trajectory, but this approach does not lead to a converged solution with thrust-to-mass, specific impulse, and other performance and operational characteristics that can be obtained in the different engines. The reason is this type of engine is simply a combination of different engines with no commonality of gas flowpath or components, and therefore tends to have the deficiencies of each of the combined engines. A further development in this approach is a truly combined cycle that incorporates a series of cycles for different modes of propulsion along a flight path with multiple use of a set of components and an essentially single gas flowpath through the engine. This integrated approach is based on realizing the benefits of both a rocket engine and airbreathing engine in various combinations by a systematic functional integration of components in an engine class usually referred to as a rocket-based combined cycle (RBCC) engine

  15. Fatigue criterion for the design of rotating shafts under combined stress

    NASA Technical Reports Server (NTRS)

    Loewenthal, S. H.

    1977-01-01

    A revised approach to the design of transmission shafting which considers the flexure fatigue characteristics of the shaft material under combined cyclic bending and static torsion stress is presented. A fatigue failure relation, corroborated by published combined stress test data, is presented which shows an elliptical variation of reversed bending endurance strength with static torsional stress. From this elliptical failure relations, a design formula for computing the diameter of rotating solid shafts under the most common condition of loading is developed.

  16. On the bilinearity of the Coffin-Manson low-cycle fatigue relationship

    NASA Astrophysics Data System (ADS)

    Radhakrishnan, V. M.

    1992-09-01

    The cause of the bilinear Coffin-Manson low-cycle fatigue relationship found in Al-Li alloys and dual-phase steels was investigated using Manson and Hirschberg (1964) and Manson (1966) data on 52100 steel, 4340 steel, 4130 steel, Inconel X, Ti-6Al-4V, 2014 T6 aluminum alloy, 4340 annealed steel, and 1100 aluminum. It was found that such a bilinear behavior depends on the relationship between the elastic and inelastic strain ranges. It is predicted that bilinear Coffin-Manson low-cycle fatigue behavior can be expected for materials in which the elastic strain range is more dominant than the inelastic strain range in the life span.

  17. The Effect of Drive Signal Limiting on High Cycle Fatigue Life Analysis

    NASA Technical Reports Server (NTRS)

    Kihm, Frederic; Rizzi, Stephen A.

    2014-01-01

    It is common practice to assume a Gaussian distribution of both the input acceleration and the response when modeling random vibration tests. In the laboratory, however, shaker controllers often limit the drive signal to prevent high amplitude peaks. The high amplitudes may either be truncated at a given level (socalled brick wall limiting or abrupt clipping), or compressed (soft limiting), resulting in drive signals which are no longer Gaussian. The paper first introduces several methods for limiting a drive signal, including brick wall limiting and compression. The limited signal is then passed through a linear time-invariant system representing a device under test. High cycle fatigue life predictions are subsequently made using spectral fatigue and rainflow cycle counting schemes. The life predictions are compared with those obtained from unclipped input signals. Some guidelines are provided to help the test engineer decide how clipping should be applied under different test scenarios.

  18. FUEL CELL/MICRO-TURBINE COMBINED CYCLE

    SciTech Connect

    Larry J. Chaney; Mike R. Tharp; Tom W. Wolf; Tim A. Fuller; Joe J. Hartvigson

    1999-12-01

    A wide variety of conceptual design studies have been conducted that describe ultra-high efficiency fossil power plant cycles. The most promising of these ultra-high efficiency cycles incorporate high temperature fuel cells with a gas turbine. Combining fuel cells with a gas turbine increases overall cycle efficiency while reducing per kilowatt emissions. This study has demonstrated that the unique approach taken to combining a fuel cell and gas turbine has both technical and economic merit. The approach used in this study eliminates most of the gas turbine integration problems associated with hybrid fuel cell turbine systems. By using a micro-turbine, and a non-pressurized fuel cell the total system size (kW) and complexity has been reduced substantially from those presented in other studies, while maintaining over 70% efficiency. The reduced system size can be particularly attractive in the deregulated electrical generation/distribution environment where the market may not demand multi-megawatt central stations systems. The small size also opens up the niche markets to this high efficiency, low emission electrical generation option.

  19. Fatigue damage accumulation in steel 45 under loading regimes involving low-cycle overloads

    NASA Astrophysics Data System (ADS)

    Shlyushenkov, A. P.; Tatarintsev, V. A.

    1994-05-01

    The paper presents the results of experimental investigations into the regularities of fatigue damage accumulation in steel 45 under block loading involving elastoplastic (low-cycle) overloads. The experiments were carried out using the methods of the factorial design theory. Mathematical models are developed for damage accumulation depending on the variation of the parameters (factors) investigated: the level of the main (elastic) strain, the relative level of overloads, and their relative number.

  20. High Cycle Fatigue (HCF) Science and Technology Program, 2001 Annual Report

    DTIC Science & Technology

    2002-05-01

    Future Efforts 2.7.1 Advanced High Cycle Fatigue Mechanics 2.7.2 HCF Properties of Welds on Nickel-Based Alloys 18 2.1 Microstructure Effects of...the purpose of the investigation was also to study the crystal orientation influence on, and the microstructural features that affect, the cyclic...and Ti alloys. v A continuum level mechanics model (Adhesion Model), incorporating interfacial adhesion, material properties and contact loads, for

  1. An Investigation of the Combined Effect of Stress, Fatigue and Workload on Human Performance: Position Paper

    NASA Technical Reports Server (NTRS)

    Mock, Jessica

    2005-01-01

    Stress, fatigue, and workload affect worker performance. NSF reported that 61% of respondents state losing concentration at work while 79% occasionally or frequently made errors as a result of being fatigued. Shift work, altered work schedules, long hours of continuous wakefulness, and sleep loss can create sleep and circadian disruptions that degrade waking fundions causing stress and fatigue. Review of the literature has proven void of information that links the combined effects of fatigue, stress, and workload to human performance. This paper will address which occupational factors within stress, fatigue, and workload were identified as occupational contributors to performance changes. The results of this research will be apglied to underlying models and algorithms that will help predict performance changes in control room operators.

  2. Strain-Controlled Low-Cycle Fatigue Properties of a Newly Developed Extruded Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Begum, S.; Chen, D. L.; Xu, S.; Luo, Alan A.

    2008-12-01

    To reduce fuel consumption and greenhouse gas emissions, magnesium alloys are being considered for automotive and aerospace applications due to their low density, high specific strength and stiffness, and other attractive traits. Structural applications of magnesium components require low-cycle fatigue (LCF) behavior, since cyclic loading or thermal stresses are often encountered. The aim of this article was to study the cyclic deformation characteristics and evaluate LCF behavior of a recently developed AM30 extruded magnesium alloy. This alloy exhibited a strong cyclic hardening characteristic, with a cyclic strain-hardening exponent of 0.33 compared to the monotonic strain-hardening exponent of 0.15. With increasing total strain amplitude, both plastic strain amplitude and mean stress increased and fatigue life decreased. A significant difference between the tensile and compressive yield stresses occurred, leading to asymmetric hysteresis loops at high strain amplitudes due to twinning in compression and subsequent detwinning in tension. A noticeable change in the modulus was observed due to the pseudoelastic behavior of this alloy. The Coffin-Manson law and Basquin equation could be used to describe the fatigue life. At low strain ratios the alloy showed strong cyclic hardening, which became less significant as the strain ratio increased. The lower the strain ratio, the lower the stress amplitude and mean stress but the higher the plastic strain amplitude, corresponding to a longer fatigue life. Fatigue life also increased with increasing strain rate. Fatigue crack initiation occurred from the specimen surface and crack propagation was mainly characterized by striation-like features. Multiple initiation sites at the specimen surface were observed at higher strain amplitudes.

  3. Low-cycle-fatigue behavior of copper materials and their use in synchrotron beamline components

    SciTech Connect

    Wang, Z.; Nian, T.; Ryding, D.; Kuzay, T.M.

    1993-09-01

    The third generation synchrotron facilities such as the 7-GeV Advanced Photon Source Project (APS) generate x-ray beams with very high heat loads and heat flux levels. The front-end and beamline components are required to sustain total heat loads of 5 to 15 kW and heat flux levels exceeding 400 W/mm{sup 2}. Grazing geometry and enhanced heat transfer techniques are used in the design of such components to reduce heat flux levels below the 30 W/mm{sup 2} level, which is sustainable by the special copper materials routinely used in the component design. Although the resulting maximum surface temperatures can be sustained, the structural stresses and the fatigue issues remain viable concerns for the copper, particularly under brazing or bonding of the parts. Brazing and bonding are almost always utilized in the design of the components, and the drastically lowered yield stress of the annealed copper subjected to bonding temperatures above 400{degree}C is a real concern. Such materials with reduced post-bonding stress levels easily reach yield point under thermal stresses during ordinary use on the beamline. The resulting plastic deformation in each load cycle may cause low-cycle-fatigue problems. The two common copper materials are OFHC and Glidcop. This paper critically reviews the available literature for low-cycle-fatigue properties, of OFHC at the elevated temperatures typically found in synchrotron operations.

  4. A model for life predictions of nickel-base superalloys in high-temperature low cycle fatigue

    NASA Technical Reports Server (NTRS)

    Romanoski, Glenn R.; Pelloux, Regis M.; Antolovich, Stephen D.

    1988-01-01

    Extensive characterization of low-cycle fatigue damage mechanisms was performed on polycrystalline Rene 80 and IN100 tested in the temperature range from 871 to 1000 C. Low-cycle fatigue life was found to be dominated by propagation of microcracks to a critical size governed by the maximum tensile stress. A model was developed which incorporates a threshold stress for crack extension, a stress-based crack growth expression, and a failure criterion. The mathematical equivalence between this mechanistically based model and the strain-life low-cycle fatigue law was demonstrated using cyclic stress-strain relationships. The model was shown to correlate the high-temperature low-cycle fatigue data of the different nickel-base superalloys considered in this study.

  5. Effect of mission cycling on the fatigue performance of SiC-coated carbon-carbon composites

    NASA Technical Reports Server (NTRS)

    Mahfuz, H.; Das, P. S.; Jeelani, S.; Baker, D. M.; Johnson, S. A.

    1993-01-01

    The effects of thermal and pressure cycling on the fatigue performance of carbon-carbon composites, and the influence of mission cycling on these effects, were investigated by subjecting both virgin and mission-cycled two-dimensional specimens of SiC-coated carbon-carbon composites to fatigue tests, conducted at room temperature in three-point bending, with a stress ratio of 0.2 and a frequency of 1 Hz. It was found that the fatigue strength of C-C composites is high (about 90 percent of the ultimate flexural strength), but decreased with the mission cycling. The lowering of the fatigue strength with mission cycling is attributed to the increase in interfacial bond strength due to thermal and pressure cycling of the material. The already high sensitivity of C-C composites to stress during cyclic loading increases further with the amount of mission cycling. Results of NDE suggest that the damage growth in virgin C-C, in the high-cycle range, is slow at the initial stage of the cyclic life, but propagates rapidly after certain threshold cycles of the fatigue life.

  6. High cycle fatigue life improvement of polycrystalline alpha-iron modified by silver, chromium, aluminium, and yttrium ion implantation

    SciTech Connect

    Wang, H.W.; Yang, D.Z.; Shi, W.D.; Patu, S.

    1995-06-15

    Body-centered cubic (bcc) metals are at least of parallel significance to fcc ones. Work on bcc metal`s fatigue modification by ion implantation is rare. The asymmetry deformation and high SFE characteristics in the microplasticity of bcc metals make the fatigue process more complex. The authors have chosen polycrystalline alpha-iron as the target metal to be implanted with silver, chromium, aluminium, and yttrium ions, which are mutually immiscible, limited soluble without precipitation, and soluble with precipitation in iron, respectively. This work aims at providing a systematic investigation on different mechanisms dominant in fatigue. This brief report is on the high cycle fatigue (HCF) property improvement by these metallic ion implantations, which is part of a series of reports both on HCF and low cycle fatigue (LCF) modifications by each individual ion implantation.

  7. Effect of microstructure on low cycle fatigue properties of ODS steels

    NASA Astrophysics Data System (ADS)

    Kubena, Ivo; Fournier, Benjamin; Kruml, Tomas

    2012-05-01

    Low cycle fatigue properties at room temperature, 650 °C and 750 °C of three high chromium steels (9%Cr ferritic-martensitic and two 14%Cr ferritic steels) strengthened by oxide dispersion were studied and compared. Cyclic softening/hardening curves, cyclic deformation curves, S-N curves and Coffin-Manson curves are presented together with microstructural observations. Differences in cyclic response, stress level and fatigue life are attributed to differences in the matrix microstructure. The oxide particles stabilize the cyclic response, even if cyclic softening is detected for some experimental conditions. The strength of these steels is discussed in terms of strengthening mechanisms such as grain size effect, particle-dislocations interaction and dislocation density. Comparing three different ODS steels offers an opportunity to tests the contribution of individual mechanisms to the cyclic strength. The reduction of fatigue life in one of the ferritic steels is explained by the presence of large grains, facilitating the fatigue crack nucleation and the early growth.

  8. Effect of environment on low-cycle fatigue of a nickel-titanium instrument.

    PubMed

    Cheung, Gary S P; Shen, Ya; Darvell, Brian W

    2007-12-01

    This study examined the low-cycle fatigue (LCF) behavior of a nickel-titanium (NiTi) engine-file under various environmental conditions. One brand of NiTi instrument was subjected to rotational-bending fatigue in air, deionized water, sodium hypochlorite, or silicone oil. The curvature of each instrument, diameter of the fracture cross-section, and the number of rotations to failure were determined. The strain-life relationship in the LCF region was examined by using one-way analysis of variance, and the number of crack origins with chi2, for differences between groups. The results showed a linear relationship, on logarithmic scales, between the LCF life and the surface strain amplitude; regression line slopes were significantly different between noncorrosive (air, silicone oil) and corrosive (water, hypochlorite) environments (P < .05), as well as number of crack origins (P < .05). Hypochlorite was more detrimental to fatigue life than water. In conclusion, environmental conditions significantly affect the LCF behavior of NiTi rotary instruments. Fatigue testing of NiTi engine-files should be in a service-like environment.

  9. The high-cycle fatigue and fracture behavior of a copper-niobium microcomposite

    SciTech Connect

    Srivatsan, T.S.; Singh, K.P.D.; Troxell, J.D.

    1997-12-31

    Niobium particle-reinforced dispersion strengthened copper composite has shown the promise of being the candidate material for applications requiring high strength, high thermal and electrical conductivities and resistance to softening at elevated temperatures. In this paper, the results of a study on the high-cycle fatigue and final fracture behavior of a microcomposite based on an oxide dispersion strengthened copper matrix is presented and discussed. Specimens of both the composite and the unreinforced counterpart were cyclically deformed, over a range of stress amplitudes, at both ambient and elevated temperatures. Increase in test temperature was found to have a detrimental influence on the cyclic fatigue life of the copper-niobium microcomposite. Temperature was found to have little influence on the cyclic fatigue life of the unreinforced dispersion strengthened microstructure. For both the unreinforced and reinforced materials macroscopic fracture was reminiscent of brittle fracture over the entire range of stress amplitudes. However, on a microscopic scale cyclic fracture revealed features reminiscent of locally brittle and ductile mechanisms. The cyclic fatigue and final fracture behavior of the composite are discussed in light of the mutually interactive influences of intrinsic composite microstructural effects, stress amplitude and test temperature.

  10. The stretch-shortening cycle : a model to study naturally occurring neuromuscular fatigue.

    PubMed

    Nicol, Caroline; Avela, Janne; Komi, Paavo V

    2006-01-01

    Neuromuscular fatigue has traditionally been examined using isolated forms of either isometric, concentric or eccentric actions. However, none of these actions are naturally occurring in human (or animal) ground locomotion. The basic muscle function is defined as the stretch-shortening cycle (SSC), where the preactivated muscle is first stretched (eccentric action) and then followed by the shortening (concentric) action. As the SSC taxes the skeletal muscles very strongly mechanically, its influence on the reflex activation becomes apparent and very different from the isolated forms of muscle actions mentioned above. The ground contact phases of running, jumping and hopping etc. are examples of the SSC for leg extensor muscles; similar phases can also be found for the upper-body activities. Consequently, it is normal and expected that the fatigue phenomena should be explored during SSC activities. The fatigue responses of repeated SSC actions are very versatile and complex because the fatigue does not depend only on the metabolic loading, which is reportedly different among muscle actions. The complexity of SSC fatigue is well reflected by the recovery patterns of many neuromechanical parameters. The basic pattern of SSC fatigue response (e.g. when using the complete exhaustion model of hopping or jumping) is the bimodality showing an immediate reduction in performance during exercise, quick recovery within 1-2 hours, followed by a secondary reduction, which may often show the lowest values on the second day post-exercise when the symptoms of muscle soreness/damage are also greatest. The full recovery may take 4-8 days depending on the parameter and on the severity of exercise. Each subject may have their own time-dependent bimodality curve. Based on the reviewed literature, it is recommended that the fatigue protocol is 'completely' exhaustive to reduce the important influence of inter-subject variability in the fatigue responses. The bimodality concept is

  11. A Comparative Evaluation of the Effect of Low Cycle Fatigue and Creep-Fatigue Interaction on Surface Morphology and Tensile Properties of 316L(N) Stainless Steel

    NASA Astrophysics Data System (ADS)

    Mariappan, K.; Shankar, Vani; Sandhya, R.; Bhaduri, A. K.; Laha, Kinkar

    2016-04-01

    In the present work, the deformation and damage evolution in 316L(N) stainless steel during low cycle fatigue (LCF) and creep-fatigue interaction (CFI) loadings have been compared by evaluating the residual tensile properties. Towards this, LCF and CFI experiments were carried out at constant strain amplitude of ±0.6 pct, strain rate of 3 × 10-3 s-1 and temperature of 873 K (600 °C). During CFI tests, 30 minutes hold period was introduced at peak tensile strain. Experiments were interrupted up to various levels of fatigue life viz. 5, 10, 30, 50, and 60 pct of the total fatigue life ( N f) under both LCF and CFI conditions. The specimens subjected to interrupted fatigue loadings were subsequently monotonically strained at the same strain rate and temperature up to fracture. Optical and scanning electron microscopy and profilometry were conducted on the untested and tested samples to elucidate the damage evolution during the fatigue cycling under both LCF and CFI conditions. The yield strength (YS) increased sharply with the progress of fatigue damage and attained saturation within 10 pct of N f under LCF condition. On the contrary, under CFI loading condition, the YS continuously increased up to 50 pct of N f, with a sharp increase of YS up to 5 pct of N f followed by a more gradual increase up to 50 pct of N f. The difference in the evolution of remnant tensile properties was correlated with the synergistic effects of the underlying deformation and damage processes such as cyclic hardening/softening, oxidation, and creep. The evolution of tensile properties with prior fatigue damage has been correlated with the change in surface roughness and other surface features estimated by surface replica technique and fractography.

  12. The Effect of a Non-Gaussian Random Loading on High-Cycle Fatigue of a Thermally Post-Buckled Structure

    NASA Technical Reports Server (NTRS)

    Rizzi, Stephen A.; Behnke, marlana N.; Przekop, Adam

    2010-01-01

    High-cycle fatigue of an elastic-plastic beam structure under the combined action of thermal and high-intensity non-Gaussian acoustic loadings is considered. Such loadings can be highly damaging when snap-through motion occurs between thermally post-buckled equilibria. The simulated non-Gaussian loadings investigated have a range of skewness and kurtosis typical of turbulent boundary layer pressure fluctuations in the vicinity of forward facing steps. Further, the duration and steadiness of high excursion peaks is comparable to that found in such turbulent boundary layer data. Response and fatigue life estimates are found to be insensitive to the loading distribution, with the minor exception of cases involving plastic deformation. In contrast, the fatigue life estimate was found to be highly affected by a different type of non-Gaussian loading having bursts of high excursion peaks.

  13. Experimental Observation on Low Cycle Fatigue Behavior of Symmetric Angle-Ply CFRP Laminate

    NASA Astrophysics Data System (ADS)

    Sakai, Masahiro; Uda, Nobuhide; Kunoo, Kazuo

    Cyclic zero-tension tests for symmetric angle-ply CFRP laminated specimens were carried out to investigate the low cycle fatigue behavior of graphite/epoxy and graphite/PEEK composites. Two types of stacking sequences were tested: [+θ/-θ]4s (Distributed ply) and [+θ4/-θ4]s (Blocked ply), where θ was 30º or 45º. Stress-strain curves of specimens under cyclic loadings were obtained by means of an extensometer. A mechanical ratcheting, which means progressive increase in plastic strain at each cycle, was observed on the cyclic stress-strain curves. Comparing the stress-strain curve of static tensile test with one of the cyclic zero-tension test, we made the assumption that the fatigue failure occurred when the ratcheting strain by cyclic loadings reached the static failure strain. Results of an ultrasonic scanning test revealed that the distributed ply specimens differed from the blocked ply specimens in an internal fatigue damage progress.

  14. The influence of load misalignment during uniaxial low-cycle fatigue testing. I - Modeling. II - Applications

    NASA Astrophysics Data System (ADS)

    Kandil, F. A.; Dyson, B. F.

    1993-05-01

    A quantitative model for predicting the extent of lifetime scatter in low-cycle fatigue due to the bending effect caused by load misalignment is proposed. The model is based on the bending mechanism and the type of extensometer used to control strain and the fatigue characteristics of the material. A consequence of a lateral offset in the center-lines of the load-train with respect to either a machine's frame or ram is found to be the most damaging bending mechanism. Two types of scatter under consideration include repeatability scatter due to testing practice within a single laboratory and reproducibility scatter among laboratories. The model is applied to four alloys, including AISI 316L, Nimonic 101, 9 Cr-1 Mo, and IN 718. Results show that in all four materials a major fraction of the data scatter could be attributed to bending. At the lowest strain range the predicted bending component represents the highest proportion of the experimental interlaboratory scatter.

  15. Probabilistic low cycle fatigue failure analysis with application to liquid propellant rocket engines

    NASA Technical Reports Server (NTRS)

    Newlin, L.; Sutharshana, S.; Ebbeler, D.; Moore, N.; Fox, E.

    1990-01-01

    A probabilistic Low Cycle Fatigue (LCF) failure analysis of a candidate turbine disk for use in a turbopump of a rocket engine of the Space Shuttle Main Engine class is described. A state-of-the-art LCF failure prediction method was used in a Monte Carlo simulation to generate a distribution of failure lives. A stochastic Stress/Life (S/N) model was used for materials characterization. The LCF failure model expresses fatigue life as a function of stochastic parameters including environmental parameters, loads, material properties, structural parameters, and model specification errors. The rationale for the particular characterization of each stochastic input parameter is described. The results and interpretation of the failure analysis are given.

  16. Effects of loading condition on very-high-cycle fatigue behaviour and dominant variable analysis

    NASA Astrophysics Data System (ADS)

    Lei, ZhengQiang; Xie, JiJia; Sun, ChengQi; Hong, YouShi

    2014-01-01

    The specimens of a high carbon chromium steel were quenched and tempered at 150°C, 180°C and 300°C. Such specimens were tested via rotating bending and a push-pull type of axial loading to investigate the influences of loading condition on the behaviour of very-high-cycle fatigue (VHCF). Experimental results show the different influences of inclusion size on the fatigue life for the two loading conditions. Predominant factors and mechanism for the fine-granular-area (FGA) of crack origin were discussed. In addition, a reliability analysis based on a modified Tanaka-Mura model was carried out to evaluate the sensitivity of inclusion size, stress, and Δ K FGA to the life of VHCF crack initiation.

  17. Very high-cycle fatigue failure in micron-scale polycrystalline silicon films: Effects of environment and surface oxide thickness

    NASA Astrophysics Data System (ADS)

    Alsem, D. H.; Timmerman, R.; Boyce, B. L.; Stach, E. A.; De Hosson, J. Th. M.; Ritchie, R. O.

    2007-01-01

    Fatigue failure in micron-scale polycrystalline silicon structural films, a phenomenon that is not observed in bulk silicon, can severely impact the durability and reliability of microelectromechanical system devices. Despite several studies on the very high-cycle fatigue behavior of these films (up to 1012cycles), there is still an on-going debate on the precise mechanisms involved. We show here that for devices fabricated in the multiuser microelectromechanical system process (MUMPs) foundry and Sandia Ultra-planar, Multi-level MEMS Technology (SUMMiT V™) process and tested under equi-tension/compression loading at ˜40kHz in different environments, stress-lifetime data exhibit similar trends in fatigue behavior in ambient room air, shorter lifetimes in higher relative humidity environments, and no fatigue failure at all in high vacuum. The transmission electron microscopy of the surface oxides in the test samples shows a four- to sixfold thickening of the surface oxide at stress concentrations after fatigue failure, but no thickening after overload fracture in air or after fatigue cycling in vacuo. We find that such oxide thickening and premature fatigue failure (in air) occur in devices with initial oxide thicknesses of ˜4nm (SUMMiT V™) as well as in devices with much thicker initial oxides ˜20nm (MUMPs). Such results are interpreted and explained by a reaction-layer fatigue mechanism. Specifically, moisture-assisted subcritical cracking within a cyclic stress-assisted thickened oxide layer occurs until the crack reaches a critical size to cause catastrophic failure of the entire device. The entirety of the evidence presented here strongly indicates that the reaction-layer fatigue mechanism is the governing mechanism for fatigue failure in micron-scale polycrystalline silicon thin films.

  18. Coal to electricity - Integrated gasification combined cycle

    NASA Astrophysics Data System (ADS)

    Corman, J. C.

    1982-04-01

    An advanced energy conversion system - the integrated gasification combined cycle (IGCC) - has been identified as an efficient and economical means of converting coal to electricity for utility application. Several demonstration projects on a near-commercial scale are approaching the construction stage. A coal conversion facility has been constructed to simulate the operational features of an IGCC. This process evaluation facility (PEF-scale) performs a dual function: (1) acquiring and processing data on the performance of the individual components - coal gasifier, gas clean up, and turbine simulator - that comprise the IGCC concept and (2) simulating the total system in an operational control mode that permits evaluation of system response to imposed load variations characteristic of utility operation. The results to date indicate that an efficient, economical IGCC can be designed so that the gasification/gas clean up plant and the power generation system operate compatibly to meet utility requirements in an environmentally acceptable manner.

  19. Combined wind turbine fatigue and ultimate load reduction by individual blade control

    NASA Astrophysics Data System (ADS)

    Han, Y.; Leithead, W. E.

    2014-06-01

    If each blade of the wind turbine has individual pitch actuator, there is possibility of employing the pitch system to mitigate structural loads through advanced control methods. Previously, considerable reduction of blade lifetime equivalent fatigue loads has been achieved by Individual Blade Control (IBC) and in addition, it has also been shown the potential in blade ultimate loads reduction. However, both fatigue and ultimate loads impact on the design and life of wind turbine blades. In this paper, the design and application of IBC that concurrently reduce both blade fatigue and ultimate loads is investigated. The contributions of blade load spectral components, which are 1P, 2P and edgewise mode from blade in-plane and/or out-of-plane bending moments, are firstly explored. Four different control options for reducing various combinations of these load components are compared. In response to the different spectral peaks of both fatigue and ultimate loads, the controller has been designed so that it can act on different frequency components which vary with wind speed. The performance of the IBC controller on fatigue and ultimate load reduction is assessed by simulating a 5MW exemplar wind turbine. Simulation results show that with a proper selection of controlling inputs at different wind speed, the use of a single combined IBC can achieve satisfactory reduction on both fatigue and ultimate loads.

  20. Computational investigation of rocket based combined cycle

    NASA Astrophysics Data System (ADS)

    Zhang, Xiao-bo; Wang, Zhan-xue; Liu, Zeng-wen

    2013-03-01

    Based on Computational Fluid Dynamic technology, the mixing process of Rocket Based Combined Cycle (RBCC) propulsion system is researched. The idea of RBCC propulsion system means combining rocket engine with ramjet engine effectively, which can flight from sea level to high altitude in wide Mach ranges. In order to analyze how the length of the mixing part affects mixing process, different length of mixing part are researched. As it is indicated, with a constant Mach number, increasing the length of mixing part makes main flow and second flow mix more evenly. Moreover, the length of mixing part has a slight impact on the thrust. Obviously the main consequence of increasing the length of mixing part is promoting the mix of main flow and second flow. Therefore, in order to decrease the weight of aircraft, it is of importance to reduce the length. Through comparing distribution of different cases, when working in the situation of maximum power, the flow in the nozzle of rocket engine is under expansion, while that in the nozzle is fully expanded. Nevertheless, in the case of high altitude and high Mach number, there exists a vortex in the nozzle of rocket engine because of over expansion; meanwhile, the flow in the nozzle is under expansion. Therefore, it is necessary to adjust nozzle throat area in order to increase the thrust of RBCC at high altitude.

  1. Fatigue and failure responses of lead zirconate titanate multilayer actuator under unipolar high-field electric cycling

    NASA Astrophysics Data System (ADS)

    Zeng, Fan Wen; Wang, Hong; Lin, Hua-Tay

    2013-07-01

    Lead zirconate titanate (PZT) multilayer actuators with an interdigital electrode design were studied under high electric fields (3 and 6 kV/mm) in a unipolar cycling mode. A 100 Hz sine wave was used in cycling. Five specimens tested under 6 kV/mm failed from 3.8 × 105 to 7 × 105 cycles, whereas three other specimens tested under 3 kV/mm were found to be still functional after 108 cycles. Variations in piezoelectric and dielectric responses of the tested specimens were observed during the fatigue test, depending on the measuring and cycling conditions. Selected fatigued and damaged actuators were characterized using an impedance analyzer or small signal measurement. Furthermore, involved fatigue and failure mechanisms were investigated using scanning acoustic microscope and scanning electron microscope. The extensive cracks and porous regions were revealed across the PZT layers on the cross sections of a failed actuator. The results from this study have demonstrated that the high-field cycling can accelerate the fatigue of PZT stacks as long as the partial discharge is controlled. The small signal measurement can also be integrated into the large signal measurement to characterize the fatigue response of PZT stacks in a more comprehensive basis. The former can further serve as an experimental method to test and monitor the behavior of PZT stacks.

  2. Fatigue responses of PZT stacks under semi-bipolar electric cycling with mechanical preload

    SciTech Connect

    Wang, Hong; Cooper, Thomas A; Lin, Hua-Tay; Wereszczak, Andrew A

    2010-01-01

    PZT stacks that had an inter-digital internal electrode configuration were tested to more than 10^8 cycles. A 100-Hz semi-bipolar sine wave with a field range of +4.5/-0.9 kV/mm was used in cycling with a concurrently-applied 20 MPa preload. Significant reductions in piezoelectric and dielectric responses were observed during the cycling depending on the measuring condition. Extensive surface discharges were also observed. These surface events resulted in the erosion of external electrode and the outcrop of internal electrode. Sections prepared by sequential polishing technique revealed a variety of damage mechanisms including delaminations, pores, and etch grooves. The scale of damage was correlated to the degree of fatigue-induced reduction in piezoelectric and dielectric responses. The results from this study demonstrate the feasibility of using a semi-bipolar mode to drive a PZT stack under a mechanical preload and illustrate the potential fatigue and damages of the stack in service.

  3. High temperature, low cycle fatigue of copper-base alloys in argon. Part 3: Zirconium-copper; thermal-mechanical strain cycling, hold-time and notch fatigue results

    NASA Technical Reports Server (NTRS)

    Conway, J. B.; Stentz, R. H.; Berling, J. T.

    1973-01-01

    The low-cycle fatigue characteristics of smooth bar and notched bar specimens (hourglass shape) of zirconium-copper, 1/2 Hard, material (R-2 Series) were evaluated at room temperature in axial strain control. Over the fatigue life range from about 300 to 3000 cycles the ratio of fatigue life for smooth bar to fatigue life for notched bar remained constant at a value of about 6.0. Some additional hold-time data for the R-2 alloy tested in argon at 538 C are reported. An analysis of the relaxation data obtained in these hold-time tests is also reported and it is shown that these data yield a fairly consistent correlation in terms of instantaneous stress rate divided by instantaneous stress. Two thermal-mechanical strain cycling tests were also performed using a cyclic frequency of 4.5 cycles per hour and a temperature cycling interval from 260 to 538 C. The fatigue life values in these tests were noticeably lower than that observed in isothermal tests at 538 C.

  4. Coal combined cycle system study. Volume I. Summary

    SciTech Connect

    Not Available

    1980-04-01

    The potential advantages for proceeding with demonstration of coal-fueled combined cycle power plants through retrofit of a few existing utility steam plants have been evaluated. Two combined cycle concepts were considered: Pressurized Fluidized Bed (PFB) combined cycle and gasification combined cycle. These concepts were compared with AFB steam plants, conventional steam plants with Flue Gas Desulfurization (FGD), and refueling such as with coal-oil mixtures. The ultimate targets are both new plants and conversion of existing plants. Combined cycle plants were found to be most competitive with conventional coal plants and offered lower air emissions and less adverse environmental impact. A demonstration is a necessary step toward commercialization.

  5. On bilinearity of Manson-Coffin low-cycle-fatigue relationship

    NASA Technical Reports Server (NTRS)

    Radhakrishnan, V. M.

    1992-01-01

    Some alloy systems, such as aluminum-lithium alloys and dual-phase steels, have been found to show a bilinear Manson-Coffin low-cycle-fatigue relationship. This paper shows that such bilinear behavior is related to the cyclic stress-strain curve. A bilinear cyclic stress-strain curve is a likely indication of a bilinear Manson-Coffin relationship. It is shown that materials other than aluminum-lithium alloys and dual-phase steels also may exhibit bilinear Manson-Coffin behavior. Implications for design are discussed.

  6. On bilinearity of Manson-Coffin low-cycle-fatigue relationship

    NASA Astrophysics Data System (ADS)

    Radhakrishnan, V. M.

    1992-10-01

    Some alloy systems, such as aluminum-lithium alloys and dual-phase steels, have been found to show a bilinear Manson-Coffin low-cycle-fatigue relationship. This paper shows that such bilinear behavior is related to the cyclic stress-strain curve. A bilinear cyclic stress-strain curve is a likely indication of a bilinear Manson-Coffin relationship. It is shown that materials other than aluminum-lithium alloys and dual-phase steels also may exhibit bilinear Manson-Coffin behavior. Implications for design are discussed.

  7. Microstructural Influences on Very High Cycle Fatigue Crack Initiation in Ti-6246 (PREPRINT)

    DTIC Science & Technology

    2008-04-01

    surface (in degrees). Facet # 1 2 3 4 5a 5b 6 7 8 9 Angle 46 45 39 19 26 35 33 31 32 21 Table II. Orientation of facets (in degrees). Facet # 1* 2 3 4 ...TYPE 3. DATES COVERED (From - To) April 2008 Journal Article Preprint 4 . TITLE AND SUBTITLE MICROSTRUCTURAL INFLUENCES ON VERY HIGH CYCLE...FATIGUE CRACK INITIATION IN Ti-6246 (PREPRINT) 5a. CONTRACT NUMBER In-house 5b. GRANT NUMBER 5c. PROGRAM ELEMENT NUMBER 62102F 6 . AUTHOR(S

  8. Simulation of Delamination Under High Cycle Fatigue in Composite Materials Using Cohesive Models

    NASA Technical Reports Server (NTRS)

    Camanho, Pedro P.; Turon, Albert; Costa, Josep; Davila, Carlos G.

    2006-01-01

    A new thermodynamically consistent damage model is proposed for the simulation of high-cycle fatigue crack growth. The basis for the formulation is an interfacial degradation law that links Fracture Mechanics and Damage Mechanics to relate the evolution of the damage variable, d, with the crack growth rate da/dN. The damage state is a function of the loading conditions (R and (Delta)G) as well as the experimentally-determined crack growth rates for the material. The formulation ensures that the experimental results can be reproduced by the analysis without the need of additional adjustment parameters.

  9. Statistical Analysis of High-Cycle Fatigue Behavior of Friction Stir Welded AA5083-H321

    DTIC Science & Technology

    2011-01-01

    durable structures are: (a) FSW is 111being used in a serial production of aluminum alloy-based 112ferryboat deck structures in Finland; (b) Al-Mg-Si-based...material is circa 160 MPa (i.e., around 40% lower 218than that in the base metal). 219The FSW tool used was made of tool steel , had a 25 mm- 220diameter...the literature revealed that high-cycle fatigue data associated with friction stir-welded ( FSW ) joints of AA5083-H321 (a solid-solution-strengthened

  10. High-Temperature Low-Cycle Fatigue Property of Heat-Resistant Ductile-Cast Irons

    NASA Astrophysics Data System (ADS)

    Kim, Yoon-Jun; Jang, Ho; Oh, Yong-Jun

    2009-09-01

    This study examined the high-temperature degradation behavior of two types of heat-resistant Si-Mo ductile cast iron (Fe-3.4C-3.7Si-0.4Mo and Fe-3.1C-4.5Si-1.0Mo) with particular attention paid to the mechanical properties and overall oxidation resistance. Tension and low-cycle fatigue properties were examined at 600 °C and 800 °C. The mechanical tests and metallographic and fractographic analyses showed that cast iron containing higher Si and Mo contents had a higher tensile strength and longer fatigue life at both temperatures than cast iron with lower levels due to the phase transformations of pearlite and carbide. The Coffin-Manson type equation was used to assess the fatigue mechanism suggesting that the higher Si-Mo alloy was stronger but less ductile than the lower Si-Mo alloy at 600 °C. However, similar properties for both alloys were observed at 800 °C because of softening and oxidation effects. Analysis of the isothermal oxidation behavior at those temperatures showed that mixed Fe2SiO4 layers were formed and the resulting scaling kinetics was much faster for low Si-Mo containing iron. With increasing temperature, subsurface degradation such as decarburization, voids, and cracks played a significant role in the overall oxidation resistance.

  11. Hydrogen induced surface cracking in an 8090 Al-Li alloy during high cycle fatigue

    SciTech Connect

    Laffin, C.; Raghunath, C.R.; Lopez, H.F. . Materials Dept.)

    1993-10-01

    In recent years, there has been an increasing interest in understanding the effects of aggressive or moist environments on the properties of Al-Li alloys. However, most of the existing work has been focused on their stress corrosion cracking resistance. Consequently, only a few reports are available on the environmental fatigue strength of these alloys. Upon exposure to aggressive environments, the fatigue crack propagation resistance can be detrimentally affected. R. Piascik and R. Gangloff found enhanced cyclic crack growth rates in an Al-Li-Cu alloy when a critical water vapor pressure was exceeded. Thermodynamically, at atmospheric pressures, strong interactions between hydrogen and lithium are expected to give rise to stable lithium hydrides. Evidence for the development of hydride phases in Al-Li alloys exposed to hydrogen environments has been reported by various workers. Thus, it is likely that HE via hydride formation can be the relevant mechanisms in Al-Li alloys that have been in contact with hydrogen. Since lithium hydrides are stable up to temperatures of 773 K, previous hydrogen exposure can lead to an irreversible mode of embrittlement. Thus, it was the objective of the present work to investigate the effects of hydrogen during aging on the ensuing high cycle fatigue (HCF) performance of an 8090 Al-Li alloy.

  12. The Effect of Boron on the Low Cycle Fatigue Behavior of Disk Alloy KM4

    NASA Technical Reports Server (NTRS)

    Gabb, Timothy; Gayda, John; Sweeney, Joseph

    2000-01-01

    The durability of powder metallurgy nickel base superalloys employed as compressor and turbine disks is often limited by low cycle fatigue (LCF) crack initiation and crack growth from highly stressed surface locations (corners, holes, etc.). Crack growth induced by dwells at high stresses during aerospace engine operation can be particularly severe. Supersolvus solution heat treatments can be used to produce coarse grain sizes approaching ASTM 6 for improved resistance to dwell fatigue crack growth. However, the coarse grain sizes reduce yield strength, which can lower LCF initiation life. These high temperature heat treatments also can encourage pores to form. In the advanced General Electric disk superalloy KM4, such pores can initiate fatigue cracks that limit LCF initiation life. Hot isostatic pressing (HIP) during the supersolvus solution heat treatment has been shown to improve LCF initiation life in KM4, as the HIP pressure minimizes formation of the pores. Reduction of boron levels in KM4 has also been shown to increase LCF initiation life after a conventional supersolvus heat treatment, again possibly due to effects on the formation tendencies of these pores. However, the effects of reduced boron levels on microstructure, pore characteristics, and LCF failure modes in KM4 still need to be fully quantified. The objective of this study was to determine the effect of boron level on the microstructure, porosity, LCF behavior, and failure modes of supersolvus heat treated KM4.

  13. Environmental degradation of 316 stainless steel in high temperature low cycle fatigue

    NASA Technical Reports Server (NTRS)

    Kalluri, Sreeramesh; Manson, S. Stanford; Halford, Gary R.

    1987-01-01

    Procedures based on modification of the conventional Strainrange Partitioning method are proposed to characterize the time-dependent degradation of engineering alloys in high-temperature, low-cycle fatigue. Creep-fatigue experiments were conducted in air using different waveforms of loading on 316 stainless steel at 816 C (1500 F) to determine the effect of exposure time on cyclic life. Reductions in the partitioned cyclic lives were observed with an increase in the time of exposure (or with the corresponding decrease in the steady-state creep rate) for all the waveforms involving creep strain. Excellent correlations of the experimental data were obtained by modifying the Conventional Strainrange Partitioning life relationships involving creep strain using a power-law term of either: (1) time of exposure, or (2) steady-state creep rate of the creep-fatigue test. Environmental degradation due to oxidation, material degradation due to the precipitation of carbides along the grain boundaries and detrimental deformation modes associated with the prolonged periods of creep were observed to be the main mechanisms responsible for life reductions at long exposure times.

  14. Mechanisms of deformation and fracture in high temperature low cycle fatigue of Rene 80 and IN 100

    NASA Technical Reports Server (NTRS)

    Romanoski, G. R., Jr.

    1982-01-01

    Specimens tested for the AGARD strain range partitioning program were investigated. Rene 80 and IN 100 were tested in air and in vacuum; at 871 C, 925 C, and 1000 C; and in the coated and uncoated condition. The specimens exhibited a multiplicity of high-temperature low-cycle fatigue damage. Observations of the various forms of damage were consistent with material and testing conditions and were generally in agreement with previous studies. In every case observations support a contention that failure occurs at a particular combination of crack length and maximum stress. A failure criterion which is applicable in the regime of testing studied is presented. The predictive capabilities of this criterion are straight forward.

  15. Hydrogen effects on low-cycle fatigue of the single-crystal nickel-base superalloy CMSX-2

    NASA Technical Reports Server (NTRS)

    Dollar, M.; Bernstein, I. M.; Kromp, W.; Domnanovitch, A.; Pinczolits, H.

    1991-01-01

    The effects of hydrogen on the low-cycle fatigue behavior of CMSX-2 (001)-oriented single crystals were examined. Fatigue tests were conducted under constant plastic strain amplitude control. Cyclic stress-strain curves and fatigue life data at different plastic strain amplitudes were determined for hydrogen-free and hydrogen-charged specimens. Two charging procedures, leading to different hydrogen concentrations, were applied. Hydrogen was found to decrease significantly the number of cycles to failure under the various experimental conditions. The increasing hydrogen concentration and ratio of the hydrogen to nonhydrogen-containing volume were found to shorten fatigue life in hydrogen-charged specimens. Based on the analysis of cyclic stress-strain curves and optical and transmission electron microscopy, it was established that hydrogen enhanced strain localization and promoted crystallographic stage I cracking, leading to embrittlement.

  16. Investigation of the High-Cycle Fatigue Life of Selective Laser Melted and Hot Isostatically Pressed Ti-6Al-4v

    DTIC Science & Technology

    2015-03-26

    INVESTIGATION OF THE HIGH- CYCLE FATIGUE LIFE OF SELECTIVE LASER MELTED AND HOT ISOSTATICALLY PRESSED TI-6AL-4V THESIS Kevin D. Rekedal...ENY-MS-15-M-212 INVESTIGATION OF THE HIGH- CYCLE FATIGUE LIFE OF SELECTIVE LASER MELTED AND HOT ISOSTATICALLY PRESSED TI-6AL-4V THESIS...AFIT-ENY-MS-15-M-212 INVESTIGATION OF THE HIGH- CYCLE FATIGUE LIFE OF SELECTIVE LASER MELTED AND HOT ISOSTATICALLY PRESSED TI-6AL-4V

  17. Augmented supraspinal fatigue following constant-load cycling in the heat.

    PubMed

    Goodall, S; Charlton, K; Hignett, C; Prichard, J; Barwood, M; Howatson, G; Thomas, K

    2015-06-01

    The development of central fatigue is prominent following exercise-induced hyperthermia, but the contribution of supraspinal fatigue is not well understood. Seven endurance-trained cyclists (mean ± SD peak O2 uptake, 62.0 ± 5.6 mL/kg/min) completed two high-intensity constant-load cycling trials (296 ± 34 W) to the limit of tolerance in a hot (34 °C, 20% relative humidity) and, on a separate occasion, for the same duration, a control condition (18 °C, 20% relative humidity). Core body temperature (Tc ) was measured throughout. Before and immediately after each trial, twitch responses to supramaximal femoral nerve and transcranial magnetic stimulation were obtained from the knee extensors to assess neuromuscular and corticospinal function, respectively. Exercise time was 11.4 ± 2.6 min. Peak Tc was higher in the hot compared with control (38.36 ± 0.43 °C vs 37.86 ± 0.36 °C; P = 0.035). Post-exercise reductions in maximal voluntary contraction force (13 ± 9% vs 9 ± 5%), potentiated twitch force (16 ± 12% vs 21 ± 13%) and voluntary activation (9 ± 7% vs 7 ± 7%) were similar in hot and control trials, respectively. However, cortical voluntary activation declined more in the hot compared with the control (8 ± 3% vs 3 ± 2%; P = 0.001). Exercise-induced hyperthermia elicits significant central fatigue of which a large portion can be attributed to supraspinal fatigue. These data indicate that performance decrements in the heat might initially originate in the brain.

  18. Effect of electron beam treatment on structural change in titanium alloy VT-0 at high-cycle fatigue

    NASA Astrophysics Data System (ADS)

    Konovalov, S. V.; Komissarova, I. A.; Kosinov, D. A.; Ivanov, Yu F.; Ivanova, O. V.; Gromov, V. E.

    2016-09-01

    Changes in the surface of the fractured structure of commercially pure titanium VT1-0 under treatment by low-energy high-current electron beams and the subsequent cycle fatigue to the failure were analyzed by transmission scanning and transmission electron diffraction microscopy. The increase in the fatigue life of samples in 2.2 times after treatment by electron beams was established. An assumption was made that the increase in the fatigue life of titanium, grade VT1-0, was due to the formation of a lamellar substructure conditioned by high-velocity crystallization of the titanium surface layer.

  19. Influence of HVOF sprayed WC/Co coatings on the high-cycle fatigue strength of mild steel

    SciTech Connect

    Steffens, H.D.; Wilden, J.; Nassenstein, K.; Moebus, S.

    1995-12-31

    HVOF thermally sprayed WC/Co coatings are applied onto components which are exposed to wear caused by abrasion, erosion, fretting and sliding. Beside wear attacks and static stresses in lots of cases alternating mechanical stresses caused by dynamic loads occur additionally. Therefore, the fatigue resistance of WC/Co 88/12 and WC/Co 83/17 coated specimens was investigated by high-cycle fatigue tests (HCF). The results of the fatigue tests were documented in statistically ascertained Woehler-diagrams (S-N-curves). Furthermore, the mechanisms of failure are discussed.

  20. Does plugging unused combination screw holes improve the fatigue life of fixation with locking plates in comminuted supracondylar fractures of the femur?

    PubMed

    Firoozabadi, R; McDonald, E; Nguyen, T-Q; Buckley, J M; Kandemir, U

    2012-02-01

    Filling the empty holes in peri-articular locking plates may improve the fatigue strength of the fixation. The purpose of this in vitro study was to investigate the effect of plugging the unused holes on the fatigue life of peri-articular distal femoral plates used to fix a comminuted supracondylar fracture model. A locking/compression plate was applied to 33 synthetic femurs and then a 6 cm metaphyseal defect was created (AO Type 33-A3). The specimens were then divided into three groups: unplugged, plugged with locking screw only and fully plugged holes. They were then tested using a stepwise or run-out fatigue protocol, each applying cyclic physiological multiaxial loads. All specimens in the stepwise group failed at the 770 N load level. The mean number of cycles to failure for the stepwise specimen was 25,500 cycles (SD 1500), 28,800 cycles (SD 6300), and 26,400 cycles (SD 2300) cycles for the unplugged, screw only and fully plugged configurations, respectively (p = 0.16). The mean number of cycles to failure for the run-out specimens was 42,800 cycles (SD 10,700), 36,000 cycles (SD 7200), and 36,600 cycles (SD 10,000) for the unplugged, screw only and fully plugged configurations, respectively (p = 0.50). There were also no differences in axial or torsional stiffness between the constructs. The failures were through the screw holes at the level of comminution. In conclusion, filling the empty combination locking/compression holes in peri-articular distal femur locking plates at the level of supracondylar comminution does not increase the fatigue life of the fixation in a comminuted supracondylar femoral fracture model (AO 33-A3) with a 6 cm gap.

  1. Atomic-Based-Combined-Cycle Analysis

    NASA Technical Reports Server (NTRS)

    Han, Samuel S.

    1999-01-01

    Atomic-based-combined-cycle (ABCC) engine combines an air-breathing ramjet engine with an atomic reactor to increase the mission-averaged specific impulse and thereby increasing the dry-mass ratio. ABCC engine is similar to RBCC engine except that energy needed for the propulsive power is derived from nuclear reaction rather than chemical combustion used in the RBCC engine. The potential performance improvement of an ABCC engine over a RBCC engine comes from two factors. Firstly, the energy density of nuclear reaction is several order of magnitudes higher than the chemical combustion. Secondly, hydrogen can produce much higher nozzle exit velocity because of its small molecular weight. A one-dimensional, transient numerical model was used to analyze a generic RBCC engine and it is used as a baseline to evaluate an imaginary ABCC engine performance. A nuclear reactor is treated as a black box energy source that replaces the role of the primary rocket and the chemical combustion chamber in a RBCC engine. The performance of a generic ABCC engine along a flight path (q0 =10 (exp 3) lbf per square ft) shows that the mission averaged-specific impulse is about twice larger than RBCC engine and the dry mass-ratio is about 50% larger. Results of the present ABCC engine performance are based on the assumptions that the flow passage of working fluids is identical to that of RBCC engine and that a nuclear reactor is treated as an energy black box. Preliminary heat transfer calculation shows that the rate of heat transfer to the working fluids is within the limit of turbulent convective heat transfer regimes. The flow passage of realistic ABCC engine must be known for a better prediction of ABCC engine performance. Also, critical heat transfer calculations must be performed for the ejector mode and ramjet mode operations. This is possible only when the details of a reactor configuration are available.

  2. Atomic-Based-Combined-Cycle Analysis

    NASA Technical Reports Server (NTRS)

    Han, Sam; Bai, Don; Schmidt, George

    2000-01-01

    Atomic-based-combined-cycle (ABCC) engine combines an air-breathing ramjet engine with an atomic reactor to increase the mission-averaged specific impulse and thereby increasing the dry-mass ratio. ABCC engine is similar to RBCC engine except that energy needed for the propulsive power is derived from nuclear reaction rather than chemical combustion used in the RBCC engine. The potential performance improvement of an ABCC engine over a RBCC engine comes from two factors. Firstly, the energy density of nuclear reaction is several order of magnitudes higher than the chemical combustion. Secondly, hydrogen can produce much higher nozzle exit velocity because of its small molecular weight. A one-dimensional, transient numerical model was used to analyze a generic scramjet engine and it is used as a baseline to evaluate an imaginary ABCC engine performance. A nuclear reactor is treated as a black box energy source that replaces the role of the primary rocket and the chemical combustion chamber in a RBCC engine. Hydrogen is heated by the reactor and accelerated to produce high-speed ejection velocity. The ejection velocity up 10,000 m/sec is theoretically possible because of high energy density from the reactor and large gas constant of the hydrogen. Oxygen contained in the entrained air reacts with hydrogen and produces propulsive power for ejector mode operation. To provide enough thrust for initial acceleration, relatively large amount of hydrogen must be pumped through the reactor. Amount of oxygen contained in the entrained air may not be sufficient to burn all hydrogen and consequently combustion could occur at the end of exit nozzle. It is assumed that this combustion process is constant-pressure combustion at 1.0 atmospheric pressure and thus not affects the nozzle exit condition.

  3. Status of the Combined Cycle Engine Rig

    NASA Technical Reports Server (NTRS)

    Saunders, Dave; Slater, John; Dippold, Vance

    2009-01-01

    Status for the past year is provided of the turbine-based Combined-Cycle Engine (CCE) Rig for the hypersonic project. As part of the first stage propulsion of a two-stage-to-orbit vehicle concept, this engine rig is designed with a common inlet that supplies flow to a turbine engine and a dual-mode ramjet / scramjet engine in an over/under configuration. At Mach 4 the inlet has variable geometry to switch the airflow from the turbine to the ramjet / scramjet engine. This process is known as inlet mode-transition. In addition to investigating inlet aspects of mode transition, the rig will allow testing of turbine and scramjet systems later in the test series. Fully closing the splitter cowl "cocoons" the turbine engine and increases airflow to the scramjet duct. The CCE Rig will be a testbed to investigate integrated propulsion system and controls technology objectives. Four phases of testing are planned to 1) characterize the dual inlet database, 2) collect inlet dynamics using system identification techniques, 3) implement an inlet control to demonstrate mode-transition scenarios and 4) demonstrate integrated inlet/turbine engine operation through mode-transition. Status of the test planning and preparation activities is summarized with background on the inlet design and small-scale testing, analytical CFD predictions and some details of the large-scale hardware. The final stages of fabrication are underway.

  4. High-Cycle Fatigue Properties of Notched Specimens for Ti-6Al-4V ELI Alloy at Cryogenic Temperatures

    SciTech Connect

    Yuri, T.; Ono, Y.; Ogata, T.

    2006-03-31

    The notch effects on the high-cycle fatigue properties of Ti-6Al-4V ELI alloy have been investigated at cryogenic temperatures. Smooth and notched specimens with the Kt=1.5, Kt=2 and Kt=3 were prepared. High-cycle fatigue tests were carried out at 4, 77 and 293 K. One million cycles fatigue strength (FS) of smooth specimen was increased with a decrease of the test temperature. Although the FS of each notched specimen at 4 K were lower than those of 77 K. Fatigue crack initiation sites of the smooth, the Kt=1.5 and the Kt=2 notched specimens at 4 K were facets in the specimen interior (internal type fracture) and those of the Kt=3 notched specimens were at the notch root (surface type fracture). The size of individual facets comprising the internal fatigue crack initiation sites correspond to almost the {alpha}-grain size. Therefore, improvement of the fatigue strength of the notched specimens for Ti-6Al-4V ELI alloy which show internal type fracture at cryogenic temperatures requires attaining a smaller area size by grain refining.

  5. High-Cycle Fatigue Properties of Notched Specimens for Ti-6Al-4V ELI Alloy at Cryogenic Temperatures

    NASA Astrophysics Data System (ADS)

    Yuri, T.; Ono, Y.; Ogata, T.

    2006-03-01

    The notch effects on the high-cycle fatigue properties of Ti-6Al-4V ELI alloy have been investigated at cryogenic temperatures. Smooth and notched specimens with the Kt=1.5, Kt=2 and Kt=3 were prepared. High-cycle fatigue tests were carried out at 4, 77 and 293 K. One million cycles fatigue strength (FS) of smooth specimen was increased with a decrease of the test temperature. Although the FS of each notched specimen at 4 K were lower than those of 77 K. Fatigue crack initiation sites of the smooth, the Kt=1.5 and the Kt=2 notched specimens at 4 K were facets in the specimen interior (internal type fracture) and those of the Kt=3 notched specimens were at the notch root (surface type fracture). The size of individual facets comprising the internal fatigue crack initiation sites correspond to almost the α-grain size. Therefore, improvement of the fatigue strength of the notched specimens for Ti-6Al-4V ELI alloy which show internal type fracture at cryogenic temperatures requires attaining a smaller area size by grain refining.

  6. Assessment of Low Cycle Fatigue Behavior of Powder Metallurgy Alloy U720

    NASA Technical Reports Server (NTRS)

    Gabb, Tomothy P.; Bonacuse, Peter J.; Ghosn, Louis J.; Sweeney, Joseph W.; Chatterjee, Amit; Green, Kenneth A.

    2000-01-01

    The fatigue lives of modem powder metallurgy disk alloys are influenced by variabilities in alloy microstructure and mechanical properties. These properties can vary as functions of variables the different steps of materials/component processing: powder atomization, consolidation, extrusion, forging, heat treating, and machining. It is important to understand the relationship between the statistical variations in life and these variables, as well as the change in life distribution due to changes in fatigue loading conditions. The objective of this study was to investigate these relationships in a nickel-base disk superalloy, U720, produced using powder metallurgy processing. Multiple strain-controlled fatigue tests were performed at 538 C (1000 F) at limited sets of test conditions. Analyses were performed to: (1) assess variations of microstructure, mechanical properties, and LCF failure initiation sites as functions of disk processing and loading conditions; and (2) compare mean and minimum fatigue life predictions using different approaches for modeling the data from assorted test conditions. Significant variations in life were observed as functions of the disk processing variables evaluated. However, the lives of all specimens could still be combined and modeled together. The failure initiation sites for tests performed at a strain ratio R(sub epsilon) = epsilon(sub min)/epsilon(sub max) of 0 were different from those in tests at a strain ratio of -1. An approach could still be applied to account for the differences in mean and maximum stresses and strains. This allowed the data in tests of various conditions to be combined for more robust statistical estimates of mean and minimum lives.

  7. Influence of the curing cycles on the fatigue performance of unidirectional glass fiber reinforced epoxy composites

    NASA Astrophysics Data System (ADS)

    Hüther, Jonas; Brøndsted, Povl

    2016-07-01

    During the manufacturing process of fiber reinforced polymers the curing reaction of the resin results in shrinkage of the resin and introduces internal stresses in the composites. When curing at higher temperatures in order to shorten up the processing time, higher curing stresses and thermal stresses are built up and frozen, as residual stresses occur. In the present work, a glass fiber reinforced epoxy composite laminate with an unidirectional architecture based on non-crimp fabrics with backing fibers is investigated. Three different curing cycles (time-temperature cycles) are used, leading to different levels of internal stresses. The mechanical properties, static strength and fatigue life time, are measured in three different directions of the material, i.e. the fiber direction, 0°, the 30° off axis direction, and the 90° direction transverse to the fiber direction. It is experimentally demonstrated that the resulting residual stresses barely influences the quasi-static mechanical properties of reinforced glass-fiber composites. It is found that the fatigue performance in the 0° direction is significantly influenced by the internal stresses, whereas the fatigue performance in the off axes directions so is not significantly influenced of these stresses. This is related to the observations that the damage mechanisms in the off axes directions are mainly related to shear failure in the matrix and in the interface between fiber and matrix and different from the damage mechanisms in the fiber direction, where the damage initiates in the transverse backing fibers and is directly related to fiber fractures in the load-carrying axial fiber bundles.

  8. The Toll-Like Receptor Radical Cycle Pathway: A New Drug Target in Immune-Related Chronic Fatigue.

    PubMed

    Lucas, Kurt; Morris, Gerwyn; Anderson, George; Maes, Michael

    2015-01-01

    In this review we discuss that peripheral and central activation of the Toll-like receptor 2/4 (TLR2/4) Radical Cycle may underpin the pathophysiology of immune-related chronic fatigue secondary to other medical diseases and conditions. The TLR Radical Cycle plays a role in illnesses and conditions that are disproportionately commonly comorbid with secondary chronic fatigue, including a) neuroinflammatory disorders, e.g. Parkinson's disease, stroke, depression, psychological stressors, and b) systemic disorders, e.g. (auto)immune disorders, chronic obstructive pulmonary disease, ankylosing spondylitis, chronic kidney disease, inflammatory bowel disease, cardiovascular disease, incl. myocardial infarction, cancer and its treatments. Increased TLR signaling is driven by activated immuneinflammatory and oxidative and nitrosative stress pathways, pathogen derived molecular patterns, including lipopolysaccharides, and damage associated molecular patterns (DAMPs). Newly formed redox-derived DAMPs, secondary to oxidative processes, may further activate the TLR complex leading to an auto-amplifying TLR Radical feedback loop. Increased gut permeability with translocation of gram negative bacteria and LPS, which activates the TLR Radical Cycle, is another pathway that may play a role in most of the abovementioned diseases and the secondary fatigue accompanying them. It is concluded that secondary fatigue may be associated with activation of the TLR Radical Cycle pathway due to activated immune-inflammatory pathways, classical and redox-derived DAMPs and PAMPs plays a role in its pathophysiology. Such an activation of the TLR Radical Cycle pathway may also explain why the abovementioned conditions are primed for an increased expression of secondary chronic fatigue. Targeting the TLR Radical Cycle pathway may be an effective method to treat TLR-Radical Cycle-related diseases such as secondary chronic fatigue.

  9. High Cycle Fatigue Crack Initiation Study of Case Blade Alloy Rene 125

    NASA Technical Reports Server (NTRS)

    Kantzos, P.; Gayda, J.; Miner, R. V.; Telesman, J.; Dickerson, P.

    2000-01-01

    This study was conducted in order to investigate and document the high cycle fatigue crack initiation characteristics of blade alloy Rene 125 as cast by three commercially available processes. This alloy is typically used in turbine blade applications. It is currently being considered as a candidate alloy for high T3 compressor airfoil applications. This effort is part of NASA's Advanced Subsonic Technology (AST) program which aims to develop improved capabilities for the next generation subsonic gas turbine engine for commercial carriers. Wrought alloys, which are customarily used for airfoils in the compressor, cannot meet the property goals at the higher compressor exit temperatures that would be required for advanced ultra-high bypass engines. As a result cast alloys are currently being considered for such applications. Traditional blade materials such as Rene 125 have the high temperature capabilities required for such applications. However, the implementation of cast alloys in compressor airfoil applications where airfoils are typically much thinner does raise some issues of concern such as thin wall castability, casting cleaningness, and susceptibility to high-cycle fatigue (HCF) loading.

  10. Low cycle fatigue and strengthening mechanism of cold extruded large diameter internal thread of Q460 steel

    NASA Astrophysics Data System (ADS)

    Miao, Hong; Mei, Qing; Yuan, Jingyun; Zheng, Zaixiang; Jin, Yifu; Zuo, Dunwen

    2016-05-01

    large diameter internal thread of high-strength steel(LDITHSS) manufactured by traditional methods always has the problems of low accuracy and short life. Compared with traditional methods, the cold extrusion process is an effective means to realize higher accuracy and longer life. The low-cycle fatigue properties of LDITHSS are obtained by experiments, and the initiation and propagation of fatigue cracks are observed by scanning electron microscope(SEM). Based on the mechanical properties, surface microstructure and residual stress, the strengthening mechanism of cold extruded large diameter internal thread(LDIT) is discussed. The results show that new grains or sub-grains can be formed on the surface of LDIT due to grain segmentation and grain refinement during cold extrusion. The fibrous structures appear as elongated and streamlined along the normal direction of the tooth surface which leads to residual compressive stress on the extruded surface. The maximum tension stress of LDIT after cold extrusion is found to be 192.55 kN. Under low stress cycling, the yield stress on thread increases, the propagation rate of crack reduces, the fatigue life is thus improved significantly with decreasing surface grain diameter and the average fatigue life increases to 45.539×103 cycle when the maximum applied load decreases to 120 kN. The low cycle fatigue and strengthening mechanism of cold extruded LDIT revealed by this research has significant importance to promote application of internal thread by cold extrusion processing.

  11. Fatigue and failure responses of lead zirconate titanate multilayer actuator under unipolar high-field electric cycling

    SciTech Connect

    Zeng, Fan W; Wang, Hong; Lin, Hua-Tay

    2013-01-01

    Lead zirconate titanate (PZT) multilayer actuators with an interdigital electrode design were studied under high electric fields (3 and 6 kV/mm) in a unipolar cycling mode. A 100 Hz sine wave was used in cycling. Five specimens tested under 6 kV/mm failed from 3.8 10^5 to 7 10^5 cycles, whereas three other specimens tested under 3 kV/mm were found to be still functional after 10^8 cycles. Variations in piezoelectric and dielectric responses of the tested specimens were observed during the fatigue test, depending on the measuring and cycling conditions. Selected fatigued and damaged actuators were characterized using an impedance analyzer or small signal measurement. A scanning acoustic microscope also was employed as a nondestructive tool to detect the presence of defects. Failed plates were subsequently sectioned, and the extensive cracks and porous regions were observed to be across the PZT layers. The results from this study have demonstrated that the high-field cycling can accelerate the fatigue of PZT stacks as long as the partial discharge is controlled. The small signal measurement can also be integrated into the large signal measurement to characterize the fatigue response of PZT stacks in a more comprehensive basis. The former can further serve as an experimental method to monitor the behavior of PZT stacks.

  12. Laser High-Cycle Thermal Fatigue of Pulse Detonation Engine Combustor Materials Tested

    NASA Technical Reports Server (NTRS)

    Zhu, Dong-Ming; Fox, Dennis S.; Miller, Robert A.

    2001-01-01

    Pulse detonation engines (PDE's) have received increasing attention for future aerospace propulsion applications. Because the PDE is designed for a high-frequency, intermittent detonation combustion process, extremely high gas temperatures and pressures can be realized under the nearly constant-volume combustion environment. The PDE's can potentially achieve higher thermodynamic cycle efficiency and thrust density in comparison to traditional constant-pressure combustion gas turbine engines (ref. 1). However, the development of these engines requires robust design of the engine components that must endure harsh detonation environments. In particular, the detonation combustor chamber, which is designed to sustain and confine the detonation combustion process, will experience high pressure and temperature pulses with very short durations (refs. 2 and 3). Therefore, it is of great importance to evaluate PDE combustor materials and components under simulated engine temperatures and stress conditions in the laboratory. In this study, a high-cycle thermal fatigue test rig was established at the NASA Glenn Research Center using a 1.5-kW CO2 laser. The high-power laser, operating in the pulsed mode, can be controlled at various pulse energy levels and waveform distributions. The enhanced laser pulses can be used to mimic the time-dependent temperature and pressure waves encountered in a pulsed detonation engine. Under the enhanced laser pulse condition, a maximum 7.5-kW peak power with a duration of approximately 0.1 to 0.2 msec (a spike) can be achieved, followed by a plateau region that has about one-fifth of the maximum power level with several milliseconds duration. The laser thermal fatigue rig has also been developed to adopt flat and rotating tubular specimen configurations for the simulated engine tests. More sophisticated laser optic systems can be used to simulate the spatial distributions of the temperature and shock waves in the engine. Pulse laser high-cycle

  13. High temperature high cycle fatigue behavior of new aluminum alloy strengthened by (Co, Ni)3Al4 particles

    NASA Astrophysics Data System (ADS)

    Kim, Kyu-Sik; Sung, Si-Young; Han, Bum-Suck; Jung, Chang-Yeol; Lee, Kee-Ahn

    2014-03-01

    High cycle fatigue (HCF) behavior of a new heat-resistant aluminum alloy at elevated temperature was investigated. This alloy consists of an α-Al matrix, a small amount of precipitated Mg2Si, and distributed (Co, Ni)3Al4 strengthening particles. HCF tests were conducted with a stress ratio of (R)=0 and a frequency of (F)=30 Hz at 130 °C. The fatigue limit (maximum stress) of this alloy was 120 MPa at 107 cycles. This is a value superior to that of conventional heat-resistant aluminum alloys such as the A319 alloy. Furthermore, regardless of the stress conditions, the new heat-resistant Al alloy has an outstanding fatigue life at high temperatures. The results of fractography observation showed that second phases, especially (Co, Ni)3Al4 particles, were effective to the resistance of fatigue crack initiation and propagation. On the other hand, Mg2Si particles were more easily fractured by the fatigue crack. This study also clarifies the micromechanism of fatigue deformation behavior at elevated temperature related to its microstructure.

  14. High-Cycle Fatigue of High-Strength Low Alloy Steel Q345 Subjected to Immersion Corrosion for Mining Wheel Applications

    NASA Astrophysics Data System (ADS)

    Dicecco, Sante; Altenhof, William; Hu, Henry; Banting, Richard

    2017-03-01

    In an effort to better understand the impact of material degradation on the fatigue life of mining wheels made of a high-strength low alloy carbon steel (Q345), this study seeks to evaluate the effect of surface corrosion on the high-cycle fatigue behavior of the Q345 alloy. The fatigue behavior of the polished and corroded alloy was investigated. Following exposure to a 3.5 wt.% NaCl saltwater solution, polished and corroded fatigue specimens were tested using an R.R. Moore rotating-bending fatigue apparatus. Microstructural analyses via both optical microscopy and scanning electron microscopy (SEM) revealed that one major phase, α-iron phase, ferrite, and one minor phase, colony pearlite, existed in the extracted Q345 alloy. The results of the fatigue testing showed that the polished and corroded specimens had an endurance strength of approximately 295 and 222 MPa, respectively, at 5,000,000 cycles. The corroded surface condition resulted in a decrease in the fatigue strength of the Q345 alloy by 24.6%. Scanning electron microscope fractography indicated that failure modes for polished and corroded fatigue specimens were consistent in the high-cycle low loading fatigue regime. Conversely, SEM fractography of low-cycle high-loading fatigue specimens found considerable differences in fracture surfaces between the corroded and polished fatigue specimens.

  15. Low cycle thermal fatigue testing of beryllium grades for ITER plasma facing components

    SciTech Connect

    Watson, R.D.; Youchison, D.L.; Dombrowski, D.E.; Guiniatouline, R.N.; Kupriynov, I.B.

    1996-02-01

    A novel technique has been used to test the relative low cycle thermal fatigue resistance of different grades of US and Russian beryllium, which is proposed as plasma facing armor for fusion reactor first wall, limiter, and divertor components. The 30 kW electron beam test system at Sandia National Laboratories was used to sweep the beam spot along one direction at 1 Hz. This produces a localized temperature ``spike`` of 750{degree}C for each pass of the beam. Large thermal stresses in excess of the yield strength are generated due to very high spot heat flux, 250 MW/m{sup 2}. Cyclic plastic strains on the order of 0.6% produced visible cracking on the heated surface in less than 3000 cycles. An in-vacuo fiber optic borescope was used to visually inspect the beryllium surfaces for crack initiation. Grades of US beryllium tested included: S-65C, S- 65H, S-200F, S-200F-H, SR-200, I-400, extruded high purity, HIP`d spherical powder, porous beryllium (94% and 98% dense), Be/30% BeO, Be/60% BeO, and TiBe{sub 12}. Russian grades included: TGP-56, TShGT, DShG-200, and TShG-56. Both the number of cycles to crack initiation, and the depth of crack propagation, were measured. The most fatigue resistant grades were S-65C, DShG-200, TShGT, and TShG-56. Rolled sheet Be (SR-200) showed excellent crack propagation resistance in the plane of rolling, despite early formation of delamination cracks. Only one sample showed no evidence of surface melting, Extruded (T). Metallographic and chemical analyses are provided. Good agreement was found between the measured depth of cracks and a 2-D elastic-plastic finite element stress analysis.

  16. Analysis of Methods for Determining High Cycle Fatigue Strength of a Material With Investigation of Ti-6Al-4V Gigacycle Fatigue Behavior

    DTIC Science & Technology

    2005-10-01

    re ss L ev el (M Pa ) Failure Runout Figure 19. Notional staircase data for illustration of the Dixon-Mood method. Table 2. Summations for...of multiple runouts . 150 Table 20. Fatigue data for beta annealed Ti-6Al-4V tests at R = -1. Specimen Stress (MPa) 10 9 Result Cycles 1 400...thank my wife for her unlimited patience and understanding throughout this research and my program. Ty Pollak iv TABLE

  17. Effects of Hot Rolling on Low-Cycle Fatigue Properties of Zn-22 wt.% Al Alloy at Room Temperature

    NASA Astrophysics Data System (ADS)

    Dong, X. H.; Cao, Q. D.; Ma, S. J.; Han, S. H.; Tang, W.; Zhang, X. P.

    2016-09-01

    The effects of the reduction ratio (RR) on the low-cycle fatigue (LCF) properties of the Zn-22 wt.% Al (Zn-22Al) alloy were investigated. Various grain sizes from 0.68 to 1.13 μm were obtained by controlled RRs. Tensile and LCF tests were carried out at room temperature. Superplasticity and cyclic softening were observed. Strength and ductility of the rolled Zn-22Al alloy increased with the RR, owing to the decrease in its grain size. The RR did not affect the cyclic softening behavior of the alloy. The fatigue life of the alloy decreased with increasing strain amplitude, while the fatigue life first decreased and then increased with increasing RR. The longest fatigue life was observed for the alloy rolled at a RR of 60%. A bilinear Coffin-Manson relationship was observed to hold true for this alloy.

  18. High temperature low-cycle fatigue mechanisms in single crystals of nickel-based superalloy Mar-M 200

    NASA Technical Reports Server (NTRS)

    Milligan, W. W.; Jayaraman, N.

    1984-01-01

    Twenty three high temperature low-cycle fatigue tests were conducted on single crystals of the nickel-based superalloy Mar-M 200. Tests were conducted at 760 and 870 C. SEM fractography and transmission electron microscopy were used to determine mechanisms responsible for the observed orientation dependent fatigue behavior. It has been concluded that the plastic characteristics of the alloy lead to orientation-dependent strain hardening and fatigue lives at 760 C. At 870 C, the elastic characteristics of the alloy dominated the behavior, even though the plastic strain ranges were about the same as they were at 760 C. This led to orientation-dependent fatigue lives, but the trends were not the same as they were at 760 C.

  19. Probabilistic Simulation of Combined Thermo-Mechanical Cyclic Fatigue in Composites

    NASA Technical Reports Server (NTRS)

    Chamis, Christos C.

    2011-01-01

    A methodology to compute probabilistically-combined thermo-mechanical fatigue life of polymer matrix laminated composites has been developed and is demonstrated. Matrix degradation effects caused by long-term environmental exposure and mechanical/thermal cyclic loads are accounted for in the simulation process. A unified time-temperature-stress-dependent multifactor-interaction relationship developed at NASA Glenn Research Center has been used to model the degradation/aging of material properties due to cyclic loads. The fast probability-integration method is used to compute probabilistic distribution of response. Sensitivities of fatigue life reliability to uncertainties in the primitive random variables (e.g., constituent properties, fiber volume ratio, void volume ratio, ply thickness, etc.) computed and their significance in the reliability-based design for maximum life is discussed. The effect of variation in the thermal cyclic loads on the fatigue reliability for a (0/+/-45/90)s graphite/epoxy laminate with a ply thickness of 0.127 mm, with respect to impending failure modes has been studied. The results show that, at low mechanical-cyclic loads and low thermal-cyclic amplitudes, fatigue life for 0.999 reliability is most sensitive to matrix compressive strength, matrix modulus, thermal expansion coefficient, and ply thickness. Whereas at high mechanical-cyclic loads and high thermal-cyclic amplitudes, fatigue life at 0.999 reliability is more sensitive to the shear strength of matrix, longitudinal fiber modulus, matrix modulus, and ply thickness.

  20. Probabilistic Simulation of Combined Thermo-Mechanical Cyclic Fatigue in Composites

    NASA Technical Reports Server (NTRS)

    Chamis, Christos C.

    2010-01-01

    A methodology to compute probabilistically-combined thermo-mechanical fatigue life of polymer matrix laminated composites has been developed and is demonstrated. Matrix degradation effects caused by long-term environmental exposure and mechanical/thermal cyclic loads are accounted for in the simulation process. A unified time-temperature-stress-dependent multifactor-interaction relationship developed at NASA Glenn Research Center has been used to model the degradation/aging of material properties due to cyclic loads. The fast probability-integration method is used to compute probabilistic distribution of response. Sensitivities of fatigue life reliability to uncertainties in the primitive random variables (e.g., constituent properties, fiber volume ratio, void volume ratio, ply thickness, etc.) computed and their significance in the reliability-based design for maximum life is discussed. The effect of variation in the thermal cyclic loads on the fatigue reliability for a (0/+/-45/90)s graphite/epoxy laminate with a ply thickness of 0.127 mm, with respect to impending failure modes has been studied. The results show that, at low mechanical-cyclic loads and low thermal-cyclic amplitudes, fatigue life for 0.999 reliability is most sensitive to matrix compressive strength, matrix modulus, thermal expansion coefficient, and ply thickness. Whereas at high mechanical-cyclic loads and high thermal-cyclic amplitudes, fatigue life at 0.999 reliability is more sensitive to the shear strength of matrix, longitudinal fiber modulus, matrix modulus, and ply thickness.

  1. Effect of inertia on performance and fatigue pattern during repeated cycle sprints in males and females.

    PubMed

    Falgairette, G; Billaut, F; Giacomoni, M; Ramdani, S; Boyadjian, A

    2004-04-01

    The effect of recovery duration on performance and fatigue pattern during short exercises was studied including and excluding the flywheel inertia. Subjects (11 males and 11 females) performed a force-velocity test to determine their optimal force (f (opt)). On the following day, subjects performed randomly 4 series of two 8-s sprints against f (opt), with 15 s (R (15)), 30 s (R (30)), 60 s (R (60)), and 120 s (R (120)) recovery between sprints. The cycle (Monark 824 E, Stockholm, Sweden) was equipped with an optical sensor to calculate the revolution velocity of the pedal. For each sprint, peak power (P (peak)), mechanical work (W) and time to reach P (peak) (t (Ppeak)) were calculated including (I) and excluding (NI) the acceleration of the flywheel. For a given sprint, P (peak) and W were greater and t (Ppeak) was lower in I compared to NI condition (p < 0.05). Differences averaged 13 % for P (peak), 20 % for W, 34 % for t (Ppeak), and remained constant between sprints 1 and 2. In sprint 2, P (peak) and W were significantly reduced compared to sprint 1 only after R (15) and R (30) in I and NI (p < 0.05), and no gender differences occurred. In each sprint, P (peak) and W were higher (p < 0.001) and t (Ppeak) was shorter (p < 0.05) in males than in females, and gender differences were the same including or excluding the flywheel inertia. In conclusion, values excluding inertia underestimated mechanical performance and consequently the total energy supply. However, the pattern of fatigue and gender differences in performance and fatigue remained unchanged whatever the condition (I or NI). This result may have practical implications when the flywheel inertia can not be taken into account in the calculation of mechanical work and power output.

  2. Very-High-Cycle-Fatigue of in-service air-engine blades, compressor and turbine

    NASA Astrophysics Data System (ADS)

    Shanyavskiy, A. A.

    2014-01-01

    In-service Very-High-Cycle-Fatigue (VHCF) regime of compressor vane and turbine rotor blades of the Al-based alloy VD-17 and superalloy GS6K, respectively, was considered. Surface crack origination occurred at the lifetime more than 1500 hours for vanes and after 550 hours for turbine blades. Performed fractographic investigations have shown that subsurface crack origination in vanes took place inspite of corrosion pittings on the blade surface. This material behavior reflected lifetime limit that was reached by the criterion VHCF. In superalloy GS6K subsurface fatigue cracking took place with the appearance of flat facet. This phenomenon was discussed and compared with specimens cracking of the same superalloy but prepared by the powder technology. In turbine blades VHCF regime appeared because of resonance of blades under the influenced gas stream. Both cases of compressor-vanes and turbine blades in-service cracking were discussed with crack growth period and stress equivalent estimations. Recommendations to continue aircrafts airworthiness were made for in-service blades.

  3. Effects of cycling exercise on vigor, fatigue, and electroencephalographic activity among young adults who report persistent fatigue.

    PubMed

    Dishman, Rod K; Thom, Nathaniel J; Puetz, Timothy W; O'Connor, Patrick J; Clementz, Brett A

    2010-11-01

    We previously reported that 6 weeks of exercise training had positive effects on feelings of vigor and fatigue among college students who reported persistent fatigue. Here we examined whether transient mood changes after single sessions of exercise would mimic those chronic effects and whether they would be related to changes in brain activity measured by electroencephalography (EEG). Feelings of vigor were higher after both low- and moderate-intensity exercise during Weeks 1, 3, and 6 compared to a control condition. Feelings of fatigue were lower after low-intensity exercise during Weeks 3 and 6. Posterior theta activity accounted for about half the changes in vigor. Studies that manipulate mood, EEG activity, or both during exercise are needed to determine whether EEG changes after exercise are causally linked with mood.

  4. Combined cycle phosphoric acid fuel cell electric power system

    SciTech Connect

    Mollot, D.J.; Micheli, P.L.

    1995-12-31

    By arranging two or more electric power generation cycles in series, combined cycle systems are able to produce electric power more efficiently than conventional single cycle plants. The high fuel to electricity conversion efficiency results in lower plant operating costs, better environmental performance, and in some cases even lower capital costs. Despite these advantages, combined cycle systems for the 1 - 10 megawatt (MW) industrial market are rare. This paper presents a low noise, low (oxides of nitrogen) NOx, combined cycle alternative for the small industrial user. By combining a commercially available phosphoric acid fuel cell (PAFC) with a low-temperature Rankine cycle (similar to those used in geothermal applications), electric conversion efficiencies between 45 and 47 percent are predicted. While the simple cycle PAFC is competitive on a cost of energy basis with gas turbines and diesel generators in the 1 to 2 MW market, the combined cycle PAFC is competitive, on a cost of energy basis, with simple cycle diesel generators in the 4 to 25 MW market. In addition, the efficiency and low-temperature operation of the combined cycle PAFC results in a significant reduction in carbon dioxide emissions with NO{sub x} concentration on the order of 1 parts per million (per weight) (ppmw).

  5. Effect of temperature, microstructure, and stress state on the low cycle fatigue behavior of Waspaloy

    NASA Technical Reports Server (NTRS)

    Stahl, D. R.; Antolovich, S. D.; Mirdamadi, M.; Zamrik, S. Y.

    1988-01-01

    Specimens of Waspaloy of two different microstructures were tested in uniaxial and torsional low-cycle fatigue at 24 and 649 C. For all specimens, deformation and failure mechanisms are found to be independent of stress state at 24 C; in both microstructures, failure is associated with the formation of shear cracks. At 649 C, deformation and failure mechanisms for the fine-grain large gamma-prime specimens are independent of stress state, and the mechanisms are similar to those observed at 24 C. For the coarse-grain small gamma-prime specimens, however, failure occurs on principal planes in torsion and on shear plane in uniaxial tension. The results are interpreted in terms of deformation mode and microstructural instability.

  6. Low Cycle and Thermo-Mechanical Fatigue of Friction Welded Dissimilar Superalloys Joint

    NASA Astrophysics Data System (ADS)

    Sakaguchi, Motoki; Sano, Atsushi; Tran, Tra Hung; Okazaki, Masakazu; Sekihara, Masaru

    The high temperature strengths of the dissimilar friction welded superalloys joint between the cast polycrystalline Mar-M247 and the forged IN718 alloys have been investigated under low cycle and thermo-mechanical fatigue loadings, in comparison with those of the base metals. The experiments showed that the lives of the dissimilar joints were significantly influenced by the test conditions and loading modes. Not only the lives themselves but also the failure positions and mechanisms were sensitive to the loading mode. The fracture behaviors depending on the loading modes and test conditions were discussed, based on the macroscopic elastic follow-up mechanism and the microstructural inhomogeneity in the friction weld joint.

  7. Mean stress effects on high-cycle fatigue of Alloy 718

    SciTech Connect

    Korth, G E

    1980-07-01

    This report covers an investigation of the effects of tensile mean stress on the high-cycle fatigue properties of Alloy 718. Three test temperatures (24, 427, and 649{degree}C) were employed, and there were tests in both strain and load control. Results were compared with three different models: linear Modified-Goodman, Peterson cubic, and stress-strain parameter. The linear Modified-Goodman model gave good correlation with actual test data for low and moderate mean stress values, but the stress-strain parameter showed excellent correlation over the entire range of possible mean stresses and therefore is recommended for predicting mean stress effects of Alloy 718. 13 refs., 12 figs.

  8. Low cycle fatigue of MAR-M 200 single crystals at 760 and 870 deg C

    NASA Technical Reports Server (NTRS)

    Milligan, W. W.; Jayaraman, N.; Bill, R. C.

    1984-01-01

    Fully reversed low cycle fatigue tests were conducted on single crystals of the nickel-base superalloys Mar-M 200 at 760 C and 870 C. At 760 C, planar slip (octahedral) lead to orientation-dependent strain hardening and cyclic lives. Multiple slip crystals strain hardened the most, resulting in relatively high stress ranges and low lives. Single slip crystals strain hardened the least, resulting in relatively low stress ranges and higher lives. A preferential crack initiation site which was related to slip plane geometry was observed in single slip orientated crystals. At 870 C, the trends were quite different, and the slip character was much more homogeneous. As the tensile axis orientation deviated from 001 , the stress ranges increased and the cyclic lives decreased. Two possible mechanisms were proposed to explain the behavior: one is based on Takeuchi and Kuramoto's cube cross-slip model, and the other is based on orientation-dependent creep rates.

  9. Temperature and Strain-Rate Effects on Low-Cycle Fatigue Behavior of Alloy 800H

    NASA Technical Reports Server (NTRS)

    Rao, K. Bhanu Sankara; Schiffers, H.; Schuster, H.; Halford, G. R.

    1996-01-01

    The effects of strain rate (4 x 10(exp -6) to 4 x 10(exp -3)/s) and temperature on the Low-Cycle Fatigue (LCF) behavior of alloy 800H have been evaluated in the range 750 C to 950 C. Total axial strain controlled LCF tests were conducted in air at a strain amplitude of +/- 0.30 pct. LCF life decreased with decreasing strain rate and increasing temperature. The cyclic stress response behavior showed a marked variation with temperature and strain rate. The time- and temperature- dependent processes which influence the cyclic stress response and life have been identified and their relative importance assessed. Dynamic strain aging, time-dependent deformation, precipitation of parallel platelets of M(23)C6 on grain boundaries and incoherent ledges of twins, and oxidation were found to operate depending on the test conditions. The largest effect on life was shown by oxidation processes.

  10. The effect of aging and cold working on the high-temperature low-cycle fatigue behavior of alloy 800h: part ii: continuous cyclic loading

    NASA Astrophysics Data System (ADS)

    Villagrana, R. E.; Kaae, J. L.; Ellis, J. R.

    1981-11-01

    The individual and combined effects of cold working (5 and 10 pct) and aging (4000 and 8000 h in the temperature range 538 to 760 °C) on the high-temperature low-cycle fatigue behavior of alloy 800H have been investigated. The specimens were tested at the aging temperatures. Both the saturation stress range and the fatigue life were found to be history dependent. A history-independent hardening mechanism, dynamic strain aging, was found to operate over the temperature range ~450 to 650°C and to be maximized at ~55O °C. It is speculated that carbon is responsible for this dynamic strain aging. Finally, at temperatures above 538 °C the Coffin-Manson plots show a history-independent deviation from linearity.

  11. Application of fracture mechanics and half-cycle theory to the prediction of fatigue life of aerospace structural components

    NASA Technical Reports Server (NTRS)

    Ko, William L.

    1989-01-01

    The service life of aircraft structural components undergoing random stress cycling was analyzed by the application of fracture mechanics. The initial crack sizes at the critical stress points for the fatigue crack growth analysis were established through proof load tests. The fatigue crack growth rates for random stress cycles were calculated using the half-cycle method. A new equation was developed for calculating the number of remaining flights for the structural components. The number of remaining flights predicted by the new equation is much lower than that predicted by the conventional equation. This report describes the application of fracture mechanics and the half-cycle method to calculate the number of remaining flights for aircraft structural components.

  12. Influence of dorsiflexion shoes on neuromuscular fatigue of the plantar flexors after combined tapping-jumping exercises in volleyball players.

    PubMed

    Lapole, Thomas; Ahmaidi, Said; Gaillien, Benjamin; Leprêtre, Pierre-Marie

    2013-07-01

    Dorsiflexion shoes could be useful to increase jumping performance. The aim of the present study was to investigate the impact of wearing shoes inducing moderate dorsiflexion (2°) on neuromuscular fatigue induced by volleyball exercises involving multiple stretch-shortening cycles. Squat jump (SJ) and countermovement jump (CMJ) performance, and plantar flexors isometric voluntary and evoked contractile properties were assessed in 10 unfamiliarized trained volleyball players before and after a 10-minute intensive combined tapping-jumping volleyball exercise performed, in blinded randomized conditions, with neutral (0°) or moderate dorsiflexion (2°). No significant difference was observed on SJ performance in neutral and moderate dorsiflexion conditions. However, CMJ height was initially lower with 2° dorsiflexion compared with 0° (p < 0.05). Height in CMJ was increased after exercise with 2° dorsiflexion shoes and remained unchanged in neutral 0° condition. Combined tapping-jumping volleyball exercise also induced a significant decrease in maximal voluntary contraction (p < 0.001), peak-twitch torque (p = 0.009), contraction time (p < 0.001) and twitch relaxation rate (p = 0.001) values without any significant difference between neutral and dorsiflexion conditions. Voluntary activation level (p = 0.014) and rate of force development (p = 0.05) were also decreased in both conditions. In conclusion, acute moderate dorsiflexion had no effect on jumping performance and neuromuscular fatigue in unfamiliarized trained subjects and altered the elastic energy store in plyometric condition (CMJ). Future studies are necessary to investigate the chronic effect of moderate dorsiflexion on jumping performance and neuromuscular fatigue in trained volleyball players.

  13. Assessment of Musculoskeletal Strength and Levels of Fatigue during Different Phases of Menstrual Cycle in Young Adults

    PubMed Central

    D Souza, Urban John; Shivaprakash, G

    2017-01-01

    Introduction Some of the physiological factors and athletic performance might show variation along the phases of menstrual cycle. The alterations seen in these physiological parameters of various systems relating to oscillations in hormonal levels do affect the autonomic nervous system and metabolic functions. Former studies heave inconclusively about the influence of hormones on exercise performance, predominantly muscle strength and rate of fatigue during different phases of the menstrual cycle. Studies regarding influence of these variations during bleeding phase were not done. Aim To evaluate the muscle strength variations and also the rate of fatigue during various phases of the menstrual cycle in young adults. Materials and Methods This was a prospective study conducted among 100 healthy adult female volunteers aged 18-24 years, with normal regular menstrual cycles persistent between 26- 32 days (average of 28 days), for a minimum of last 6 months. Muscle strength was assessed by calculating the work done and fatigue rate using Mosso’s ergograph and by handgrip dynamometer strength. Each subject was evaluated consecutively for two menstrual cycles in all three phases which were classified as Phase 1- Menstrual phase, Phase 2- Follicular phase and Phase 3- Luteal phase. The data obtained was analysed by statistical tool One-way ANOVA followed by a post-hoc Tukeys test. A p-value of ≤ 0.05 was considered significant. Results The amount of work done and handgrip strength was significantly higher in phase 2 (p<0.001) and relatively reduced in phase 1 and 3 (p<0.001) of menstrual cycle. In terms of fatigue rate percentage, phase 2 showed significantly lesser values (p<0.001) as compared to phase 1 and 3 of menstrual cycle. Conclusion We conclude that the cyclical variation in endogenous reproductive hormones increases the muscle strength in follicular phase of the menstrual cycle. Thus provide support for the influence of these hormones in regulation of these

  14. Microstructural effects on high-cycle fatigue-crack initiation in A356.2 casting alloy

    SciTech Connect

    Zhang, B.; Poirier, D.R.; Chen, W.

    1999-10-01

    The effects of various microconstituents on crack initiation and propagation in high-cycle fatigue (HCF) were investigated in an aluminum casting alloy (A356.2). Fatigue cracking was induced in both axial and bending loading conditions at strain/stress ratios of {minus}1, 0.1, and 0.2. The secondary dendrite arm spacing (SDAS) and porosity (maximum size and density distribution) were quantified in the directionally solidified casting alloy. Using scanning electron microscopy, the authors observed that cracks initiate at near-surface porosity, at oxides, and within the eutectic microconstituents, depending on the SDAS. When the SDAS is greater than {approximately}25 to 28{micro}m, the fatigue cracks initiate from surface and subsurface porosity. When the SDAS is less than {approximately}25 to 28{micro}m, the fatigue cracks initiate from the interdendritic eutectic constituents, where the silicon particles are segregated. Fatigue cracks initiated at oxide inclusions whenever they were near the surface, regardless of the SDAS. The fatigue life of a specimen whose crack initiated at a large eutectic constituent was about equal to that when the crack initiated at a pore or oxide of comparable size.

  15. Microstructural Features Controlling the Variability in Low-Cycle Fatigue Properties of Alloy Inconel 718DA at Intermediate Temperature

    NASA Astrophysics Data System (ADS)

    Texier, Damien; Gómez, Ana Casanova; Pierret, Stéphane; Franchet, Jean-Michel; Pollock, Tresa M.; Villechaise, Patrick; Cormier, Jonathan

    2016-03-01

    The low-cycle fatigue behavior of two direct-aged versions of the nickel-based superalloy Inconel 718 (IN718DA) was examined in the low-strain amplitude regime at intermediate temperature. High variability in fatigue life was observed, and abnormally short lifetimes were systematically observed to be due to crack initiation at (sub)-surface non-metallic inclusions. However, crack initiation within (sub)-surface non-metallic inclusions did not necessarily lead to short fatigue life. The macro- to micro-mechanical mechanisms of deformation and damage have been examined by means of detailed microstructural characterization, tensile and fatigue mechanical tests, and in situ tensile testing. The initial stages of crack micro-propagation from cracked non-metallic particles into the surrounding metallic matrix occupies a large fraction of the fatigue life and requires extensive local plastic straining in the matrix adjacent to the cracked inclusions. Differences in microstructure that influence local plastic straining, i.e., the δ-phase content and the grain size, coupled with the presence of non-metallic inclusions at the high end of the size distribution contribute strongly to the fatigue life variability.

  16. High-temperature low-cycle fatigue and lifetime prediction of Ti-24Al-11Nb alloy

    SciTech Connect

    Malakondaiah, G.; Nicholas, T.

    1995-05-01

    The influence of hold time on low-cycle fatigue (LCF) of Ti-24Al-11Nb was studied at 650 C. At 0.167 Hz, the alloy exhibits cyclic hardening at all strain levels studied and obeys the well known Manson-Coffin behavior. A 100-second hold at peak tensile or compressive strain at {+-}0.6 pct strain has no observable effect on cycles to failure. For hold times at {+-}0.5 pct strain, however, the fatigue lives are nearly halved and specimens show secondary cracking normal to the stress axis. The increase in inelastic strain as a result of hold time appears to be primarily responsible for the observed loss in fatigue life. A linear life fraction model, which considers both fatigue and creep damage, is found to provide good correlation of measured lives with predictions. For the range of test conditions employed, the total and the tensile hysteretic energy per unit volume, absorbed until fracture, remain nearly constant. The tensile hysteretic energy appears to be a more useful measure of fatigue damage for life prediction.

  17. High-temperature low-cycle fatigue and lifetime prediction of Ti-24Al-11Nb alloy

    NASA Astrophysics Data System (ADS)

    Malakondaiah, G.; Nicholas, T.

    1995-05-01

    The influence of hold time on low-cycle fatigue (LCF) of Ti-24Al-11Nb was studied at 650 °C. At 0.167 Hz, the alloy exhibits cyclic hardening at all strain levels studied and obeys the well-known Manson-Coffin behavior. A 100-second hold at peak tensile or compressive strain at ±0.6 pct strain has no observable effect on cycles to failure. For hold times at ±0.5 pct strain, however, the fatigue lives are nearly halved and specimens show secondary cracking normal to the stress axis. The increase in inelastic strain as a result of hold time appears to be primarily responsible for the observed loss in fatigue life. A linear life fraction model, which considers both fatigue and creep damage, is found to provide good correlation of measured lives with predictions. For the range of test conditions employed, the total and the tensile hysteretic energy per unit volume, absorbed until fracture, remain nearly constant. The tensile hysteretic energy appears to be a more useful measure of fatigue damage for life prediction.

  18. An assessment of cold work effects on strain-controlled low-cycle fatigue behavior of type 304 stainless steel

    NASA Astrophysics Data System (ADS)

    Rao, K. Bhanu Sankara; Valsan, M.; Sandhya, R.; Mannan, S. L.; Rodriguez, P.

    1993-04-01

    The influence of prior cold work (PCW) on low-cycle fatigue (LCF) behavior of type 304 stainless steel has been studied at 300, 823, 923, and 1023 K by conducting total axial strain-controlled tests in solution annealed (SA, 0 pct PCW) condition and on specimens having three levels of PCW, namely, 10, 20, and 30 pct. A triangular waveform with a constant frequency of 0.1 Hz was employed for all of the tests performed over strain amplitudes in the range of ±0.25 to ± 1.25 pct. These studies have revealed that fatigue life is strongly dependent on PCW, temperature, and strain amplitude employed in testing. The SA material generally displayed better endurance in terms of total and plastic strain amplitudes than the material in 10, 20, and 30 pct PCW conditions at all of the temperatures. However, at 300 K at very low strain amplitudes, PCW material exhibited better total strain fatigue resistance. At 823 K, LCF life decreased with increasing PCW, whereas at 923 K, 10 pct PCW displayed the lowest life. An improvement in life occurred for prior deformations exceeding 10 pct at all strain amplitudes at 923 K. Fatigue life showed a noticeable decrease with increasing temperature up to 1023 K in PCW state. On the other hand, SA material displayed a minimum in fatigue life at 923 K. The fatigue life results of SA as well as all of the PCW conditions obeyed the Basquin and Coffin-Manson relationships at 300, 823, and 923 K. The constants and exponents in these equations were found to depend on the test temperature and prior metallurgical state of the material. A study is made of cyclic stress-strain behavior in SA and PCW states and the relationship between the cyclic strain-hardening exponent and fatigue behavior at different temperatures has been explored. The influence of environment on fatigue crack initiation and propagation behavior has been examined.

  19. An assessment of cold work effects on strain-controlled low-cycle fatigue behavior of type 304 stainless steel

    SciTech Connect

    Bhanu Sankara Rao, K.; Valsan, M.; Sandhya, R.; Mannan, S.L.; Rodriguez, P. )

    1993-04-01

    The influence of prior cold work (PCW) on low-cycle fatigue (LCF) behavior of type 304 stainless steel has been studied at 300, 823, 923, and 1,023 K by conducting total axial strain-controlled tests in solution annealed (SA, 0 pct PCW) condition and on specimens having three levels of PCW, namely, 10, 20, and 30 pct. A triangular waveform with a constant frequency of 0.1 Hz was employed for all of the tests performed over strain amplitudes in the range of [plus minus]0.25 to [plus minus]1.25%. These studies have revealed that fatigue life is strongly dependent on PCW, temperature, and strain amplitude employed in testing. The SA material generally displayed better endurance in terms of total and plastic strain amplitudes than the material in 10, 20, and 30% PCW conditions at all of the temperatures. However, at 300 K at very low strain amplitudes, PCW material exhibited better total strain fatigue resistance. At 823 K, LCF life decreased with increasing PCW, whereas at 923 K, 10% PCW displayed the lowest life. An improvement in life occurred for prior deformation exceeding 10% at all strain amplitudes at 923 K. Fatigue life showed a noticeable decrease with increasing temperature up to 1,023 K in PCW state. On the other hand, SA material displayed a minimum in fatigue life at 923 K. The fatigue life results of SA as well as all of the PCW conditions obeyed the Basquin and Coffin-Manson relationships at 300, 823, and 923 K. A study is made of cyclic stress-strain behavior in SA and PCW states and the relationship between the cyclic strain-hardening exponent and fatigue behavior at different temperatures has been explored. The influence of environment on fatigue crack initiation and propagation behavior has been examined.

  20. Effects of Stretch Shortening Cycle Exercise Fatigue on Stress Fracture Injury Risk during Landing

    ERIC Educational Resources Information Center

    James, C. Roger; Dufek, Janet S.; Bates, Barry T.

    2006-01-01

    The purpose of this study was to examine changes in landing performance during fatigue that could result in increased stress fracture injury risk. Five participants performed nonfatigued and fatigued drop landings (0.60 m), while ground reaction force (GRF), electromyographic (EMG) activity, and kinematics were recorded. Fatigue was defined as a…

  1. An analytical model which combines roughness- and plasticity- induced fatigue crack closure

    NASA Astrophysics Data System (ADS)

    Chen, Nong

    In this study an analytical PICC-RICC Model was developed to describe better the near-threshold fatigue behavior. The PICC-RICC Model was built upon a strip-yield type PICC model originally proposed by Newman and later modified by Hou and Lawrence. A zigzag crack growth path was introduced to simulate surface roughness. The two opposing crack surfaces were considered to be translated and thus mismatched by the mixed-mode displacements occurring near the deflected crack tip. The model is powerful and unique in that it combines the effects of RICC and PICC. Thus, the gradual transition from RICC to PICC dominated crack closure is handled naturally by this model. The influences of the geometrical features of the surface roughness, R-ratio and the cyclic load range on RICC were examined using the PICC-RICC Model. Near-threshold fatigue behavior of various materials was predicted. The effect of microstructure on the RICC level was studied. The predicted results compared favorably with experimental data. The fatigue notch size effect was investigated using the PICC-RICC model. The initial crack length (asb{i}) for propagation was estimated. The predicted notch fatigue strength compared favorably with the Initiation-Propagation (I-P) Model prediction and test data. The existence of a "worst case notch" previously postulated using the I-P Model was confirmed.

  2. Notch effects on high-cycle fatigue properties of Ti 6Al 4V ELI alloy at cryogenic temperatures

    NASA Astrophysics Data System (ADS)

    Yuri, T.; Ono, Y.; Ogata, T.

    2006-01-01

    Notch effects on the high-cycle fatigue properties of the forged Ti-6Al-4V ELI alloy at cryogenic temperatures were investigated. Also, the high-cycle fatigue data were compared with the rolled Ti-5Al-2.5Sn ELI alloy. The one million cycles fatigue strength (FS) of the smooth specimen for the forged Ti-6Al-4V ELI alloy increased with a decrease of test temperature. However, the FS of each notched specimen at 4 K were lower than those at 77 K. On the other hand, the FS of the smooth and the notched specimens for the forged Ti-6Al-4V ELI alloy at 4 K were lower than those for the rolled Ti-5Al-2.5Sn ELI alloy. This is considered to be the early initiation of the fatigue crack in the forged Ti-6Al-4V ELI alloy compares with the forged Ti-5Al-2.5Sn ELI.

  3. The relationship between blood potassium, blood lactate, and electromyography signals related to fatigue in a progressive cycling exercise test.

    PubMed

    Tenan, Matthew S; McMurray, Robert G; Blackburn, B Troy; McGrath, Melanie; Leppert, Kyle

    2011-02-01

    Local muscle fatigue may be related to potassium efflux from the muscle cell and/or lactate accumulation within the muscle. Local fatigue causes a decrease in median frequency (MPF) of the electromyogram's power spectrum during isometric contractions but its relationship to changes in potassium and lactate during dynamic exercise is equivocal. Thus, this investigation evaluated relationships between changes in the MPF from the vastus lateralis and blood levels of lactate and potassium during an incremental cycling test and recovery. Trained cyclists (n=8) completed a discontinuous, graded cycle test to exhaustion under normal and glycogen-reduced conditions. The glycogen reduced condition promoted an environment of lower lactate production while permitting a consistent potassium response. Blood samples and maximal isometric EMG data were collected at the end of each stage and during recovery. Maximal lactate levels were ∼ 60% lower in the glycogen reduced condition; potassium was similar between trials. MPF did not change significantly at volitional fatigue. Further, MPF was not significantly related to lactate (p>0.27) or potassium (p>0.16) in either condition. Though both lactate and potassium have been implicated as factors relating to local muscle fatigue, neither is significantly related to changes in MPF during or after progressive exercise on a cycle ergometer.

  4. Predicting in vivo failure of pseudoelastic NiTi devices under low cycle, high amplitude fatigue.

    PubMed

    Young, Jeremy M; Van Vliet, Krystyn J

    2005-01-15

    Due to the large reversible strains achievable through the stress-induced austenite-martensite phase transformation in NiTi alloys, NiTi has replaced stainless steel in the majority of large-strain biomedical applications such as root canal enlargement. However, the pseudoelasticity of NiTi is currently overshadowed by the short fatigue life of NiTi wires used in this low cycle (200-2000 rpm), high amplitude (epsilon(a) > 2.5%) application, resulting in in vivo fracture or premature retirement of otherwise reusable NiTi-based wire devices. In this study, the failure of pseudoelastic 55.8 wt % Ni-Ti wire is investigated experimentally, as a function of experimental parameters that include the clinically relevant regime. The effects of radius of curvature, angle of curvature, wire diameter, strain amplitude, cyclic frequency, volume under strain, and specific heat of the surrounding environmental fluid are considered systematically. These data indicate that the lifetime or cycles to failure N(f) of a rotating NiTi wire can be predicted via a modified Coffin-Manson relation that is a strong function of both strain amplitude and volume under strain, and a weaker function of frequency and fluid specific heat. The resulting quantitative relation can be used to predict useful device lifetime under clinically relevant conditions and thereby reduce incidences of in vivo failure.

  5. Effect of Cold Rolling on the Coffin Manson Relationship in Low-Cycle Fatigue of Superalloy IN718

    NASA Astrophysics Data System (ADS)

    Praveen, K. V. U.; Singh, Vakil

    2008-01-01

    The age-hardenable Ni-Fe based superalloy IN718 exhibits a dual-slope Coffin Manson (C-M) relationship during low-cycle fatigue (LCF). Effort was made to eliminate the dual-slope C-M relationship by introducing prior deformation. Peak-aged (PA) material was subjected to different degrees of cold reduction, and its LCF behavior was examined. Cold rolling is found to be highly effective in eliminating the dual slope and enhancing the fatigue life at low strain amplitudes. Cold rolling coupled with stress relieving (SR) treatment is found to further improve the fatigue life. The role of texture on the observed LCF behavior is analyzed and found to have no significant effect.

  6. Influence of temperature, environment, and thermal aging on the continuous cycle fatigue behavior of Hastelloy X and Inconel 617

    SciTech Connect

    Strizak, J.P.; Brinkman, C.R.; Booker, M.K.; Rittenhouse, P.L.

    1982-04-01

    Results are presented for strain-controlled fatigue and tensile tests for two nickel-base, solution-hardened reference structural alloys for use in several High-Temperature Gas-Cooled Reactor (HTGR) concepts. These alloys, Hastelloy X and Inconel 617, were tested from room temperature to 871/sup 0/C in air and impure helium. Materials were tested in both the solution-annealed and the preaged conditios, in which aging consisted of isothermal exposure at one of several temperatures for periods of up to 20,000 h. Comparisons are given between the strain-controlled fatigue lives of these and several other commonly used alloys, all tested at 538/sup 0/C. An analysis is also presented of the continuous cycle fatigue data obtained from room temperature to 427/sup 0/C for Hastelloy G, Hastelloy X, Hastelloy C-276, and Hastelloy C-4, an effort undertaken in support of ASME code development.

  7. Low cycle fatigue behavior of a SiCp reinforced aluminum matrix composite at ambient and elevated temperature

    SciTech Connect

    Han, N.L.; Wang, Z.G.; Sun, L.Z.

    1995-06-01

    Based on an investigation of low cycle fatigue life and cyclic stress response characteristics of SiC particulates reinforced pure aluminum and unreinforced matrix aluminum at 298 K and 441 K, the following observations were made. (1) Cyclic stress response of the unreinforced matrix aluminum, in the as-extruded condition, revealed initial cyclic hardening, cyclic stability and second hardening at ambient temperature. With a contrast, the unreinforced aluminum at elevated temperature showed progressively cyclic softening behavior without initial hardening. (2) The cyclic stress response characteristics of the composite were different from that of its unreinforced matrix at room temperature. In spite of the initial hardening, the composite showed progressive softening in most of the fatigue life. At elevated temperature the composite also displayed continuous cyclic softening behavior. The reason for the softening behavior probably was that the dislocation tangles in the composite specimen with a likely work-hardened status was not stable and could be changed under a cyclic loading. (3) The SiCp/Al composite and the unreinforced matrix followed the Coffin-Manson law. The low cycle fatigue resistance of the composite at room temperature was lower than that of the unreinforced matrix. A decrease in the fatigue endurance due to a rise in test temperature was observed for the composite and the unreinforced matrix especially at low cyclic plastic strain ranges. The induction of fatigue life of the unreinforced aluminum was faster than that of the composite, so the fatigue resistance of the composite was stronger than that of the unreinforced aluminum under lower cyclic strain ranges at elevated temperature.

  8. Group III/IV locomotor muscle afferents alter motor cortical and corticospinal excitability and promote central fatigue during cycling exercise

    PubMed Central

    Sidhu, Simranjit K.; Weavil, Joshua C.; Mangum, Tyler S.; Jessop, Jacob E.; Richardson, Russell S.; Morgan, David E.; Amann, Markus

    2017-01-01

    Objective To investigate the influence of group III/IV muscle afferents on the development of central fatigue and corticospinal excitability during exercise. Methods Fourteen males performed cycling-exercise both under control-conditions (CTRL) and with lumbar intrathecal fentanyl (FENT) impairing feedback from leg muscle afferents. Transcranial magnetic- and cervicomedullary stimulation was used to monitor cortical versus spinal excitability. Results While fentanyl-blockade during non-fatiguing cycling had no effect on motor-evoked potentials (MEPs), cervicomedullary-evoked motor potentials (CMEPs) were 13 ± 3% higher (P < 0.05), resulting in a decrease in MEP/CMEP (P < 0.05). Although the pre- to post-exercise reduction in resting twitch was greater in FENT vs. CTRL (−53 ± 3% vs. −39 ± 3%; P < 0.01), the reduction in voluntary muscle activation was smaller (−2 ± 2% vs. −10 ± 2%; P < 0.05). Compared to the start of fatiguing exercise, MEPs and CMEPs were unchanged at exhaustion in CTRL. In contrast, MEPs and MEP/CMEP increased 13 ± 3% and 25 ± 6% in FENT (P < 0.05). Conclusion During non-fatiguing exercise, group III/IV muscle afferents disfacilitate, or inhibit, spinal motoneurons and facilitate motor cortical cells. In contrast, during exhaustive exercise, group III/IV muscle afferents disfacilitate/inhibit the motor cortex and promote central fatigue. Significance Group III/IV muscle afferents influence corticospinal excitability and central fatigue during whole-body exercise in humans. PMID:27866119

  9. Hybrid solar central receiver for combined cycle power plant

    DOEpatents

    Bharathan, Desikan; Bohn, Mark S.; Williams, Thomas A.

    1995-01-01

    A hybrid combined cycle power plant including a solar central receiver for receiving solar radiation and converting it to thermal energy. The power plant includes a molten salt heat transfer medium for transferring the thermal energy to an air heater. The air heater uses the thermal energy to preheat the air from the compressor of the gas cycle. The exhaust gases from the gas cycle are directed to a steam turbine for additional energy production.

  10. Hybrid solar central receiver for combined cycle power plant

    DOEpatents

    Bharathan, D.; Bohn, M.S.; Williams, T.A.

    1995-05-23

    A hybrid combined cycle power plant is described including a solar central receiver for receiving solar radiation and converting it to thermal energy. The power plant includes a molten salt heat transfer medium for transferring the thermal energy to an air heater. The air heater uses the thermal energy to preheat the air from the compressor of the gas cycle. The exhaust gases from the gas cycle are directed to a steam turbine for additional energy production. 1 figure.

  11. Reproducibility and Repeatability of Tensile and Low-Cycle Fatigue Properties in Propulsion Grade Hydrogen

    NASA Technical Reports Server (NTRS)

    Vesely, E. J.; Bhat, B. N.; McPherson, W. B.; Grethlein, C. E.; Jones, Clyde S. (Technical Monitor)

    2002-01-01

    Hydrogen has the potential of increased use in the future as an environmentally friendly fuel. It has, however, shown a tendency to embrittle some materials. To be used in a safe manner and to exploit its full potential, it will be necessary to develop a database of material properties in hydrogen environment. The tests needed to produce this data are costly to perform (tensile test cost 25 times more and low cycle fatigue test are 55 times as expensive). Moreover, there is presently a lack of universal test methods to ensure standardized data within the hydrogen community. Each of the industries that work with hydrogen (aerospace, petroleum, fuel cells, etc.) performs tests by their own laboratory-developed methods, thus rendering cross- comparisons of material property data highly questionable. It is extremely important that data generated in a hydrogen environment be done to a standard that reduces variance to a minimum and allows direct comparison of test results from different laboratories. Doing so will assure that all data generated can be used to further our understanding of the hydrogen effects and to make sure components/products designed for hydrogen are the safest and most reliable possible. This paper reviews the results of two 'round-robin' programs conducted by NASA-MSFC. These two programs examined the reproducibility and repeatability of tensile and low-cycle fatigue test results in high-pressure hydrogen environments. The studies indicated that even with the tightest controls available from current commercial standards, the reproducibility (between different laboratories) and repeatability (within a laboratory) results of the tensile tests exhibited five times the variance as in standard ambient air tests. The variance with the LCF tests were on the same order as with air tests, but that was due to the large variation present in the last Interlaboratory air program. The paper concludes with a recommendation for a program that would allow the

  12. Strain-Controlled Low-Cycle Fatigue Behavior of Friction Stir-Welded AZ31 Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Yang, J.; Ni, D. R.; Wang, D.; Xiao, B. L.; Ma, Z. Y.

    2014-04-01

    Strain-controlled low-cycle fatigue (LCF) behavior of friction stir-welded (FSW) AZ31 joints, produced at rotation rates of 800 and 3500 rpm, was studied. The joints exhibited symmetric hysteresis loops, whereas asymmetric loops were observed for the parent material (PM). The fatigue resistance of the FSW joints was slightly improved as the rotation rate increased, and both the FSW joints possessed a fatigue life similar to that of the PM at the low strain amplitude of 0.1 pct. The obtained fatigue data for the PM and FSW joints can be well described using the Coffin-Manson and Basquin's relationships. For the FSW joints, during LCF deformation, the twinning originated from the nugget zone (NZ)/thermomechanically affected zone (TMAZ) boundary and then propagated to the NZ interior. This was attributed to different textures in these regions: the center of the NZ exhibited a hard orientation, whereas a soft orientation was observed in the region around the NZ/TMAZ boundary. The fatigue cracks initiated at the bottom of the joints and propagated along the NZ/TMAZ boundary or the NZ adjacent to the NZ/TMAZ boundary.

  13. The Effect of Ballistic Impacts on the High Cycle Fatigue Properties of Ti-48Al-2Nb-2Cr (at.%)

    NASA Technical Reports Server (NTRS)

    Draper, S. L.; Lerch, B. A.; Pereira, J. M.; Nathal, M. V.; Austin, C. M.; Erdman, O.

    2000-01-01

    The ability of gamma - TiAl to withstand potential foreign and/or domestic object damage is a technical risk to the implementation of gamma - TiAl in low pressure turbine (LPT) blade applications. The overall purpose of the present study was to determine the influence of ballistic impact damage on the high cycle fatigue strength of gamma - TiAl simulated LPT blades. Impact and specimen variables included ballistic impact energy, projectile hardness, impact temperature, impact location, and leading edge thickness. The level of damage induced by the ballistic impacting was studied and quantified on both the impact (front) and backside of the specimens. Multiple linear regression was used to model the cracking and fatigue response as a function of the impact variables. Of the impact variables studied, impact energy had the largest influence on the response of gamma - TiAl to ballistic impacting. Backside crack length was the best predictor of remnant fatigue strength for low energy impacts (<0.74J) whereas Hertzian crack length (impact side damage) was the best predictor for higher energy impacts. The impacted gamma - TiAl samples displayed a classical mean stress dependence on the fatigue strength. For the fatigue design stresses of a 6th stage LPT blade in a GE90 engine, a Ti-48Al-2Nb-2Cr LPT blade would survive an impact of normal service conditions.

  14. Rocket Based Combined Cycle (RBCC) Propulsion Workshop, volume 2

    NASA Technical Reports Server (NTRS)

    Chojnacki, Kent T.

    1992-01-01

    The goal of the Rocket Based Combined Cycle (RBCC) Propulsion Technology Workshop, was to impart technology information to the propulsion community with respect to hypersonic combined cycle propulsion capabilities. The major recommendation resulting from this technology workshop was as follows: conduct a systems-level applications study to define the desired propulsion system and vehicle technology requirements for LEO launch vehicles. All SSTO and TSTO options using the various propulsion systems (airbreathing combined cycle, rocket-based combined cycle, and all rocket) must be considered. Such a study should be accomplished as soon as possible. It must be conducted with a consistent set of ground rules and assumptions. Additionally, the study should be conducted before any major expenditures on a RBCC technology development program occur.

  15. Compressive Seal Development: Combined Ageing and Thermal Cycling Compressive

    SciTech Connect

    Chou, M.Y-S.; Stevenson, J.W.; Singh, P.

    2005-01-27

    The objective of this project was to evaluate the combined aging and cycling effect on hybrid Phlogopite mica seals with respect to materials and interfacial degradations in a simulated SOFC environment.

  16. Crystallography and Morphology of Carbides in a Low-Cycle Fatigued 1Cr-1Mo-0.25V Steel

    NASA Astrophysics Data System (ADS)

    Lee, Tae-Ho; Oh, Chang-Seok; Ryu, Seog-Hyeon; Kim, Jeong-Tae

    2011-01-01

    The carbide precipitation in 1Cr-1Mo-0.25V steel subjected to low-cycle fatigue (LCF) deformation at room and elevated temperatures was investigated by means of transmission electron microscopy. Based on the electron diffraction analyses, three types of carbides, M3C-type cementite, M2C, and MC, were identified in normalized and subsequently tempered specimen. The cyclic deformation at high temperature led to the following changes in morphology and composition of carbides: the spheroidization of cementite, the enhanced precipitation of H-carbide, the formation of M2C and M23C6 at lath or prior-austenite grain boundaries, and the enrichment of Mo in most of carbides. Particular attention has been paid to the crystallographic orientation relationship (OR) between the cementite and the ferrite ( α) matrix. The combined analyses based on the simulation of diffraction patterns and the trace analyses of habit plane on stereographic projection have shown that most cementite was related to the α matrix in accordance with Bagaryatskii OR, but in some cases, the Isaichev OR also was observed in the lath interior after LCF deformation at elevated temperature. In addition, M2C obeyed the Burgers-Jack OR, and MC was related to the α by the Baker-Nutting OR.

  17. Fatigue Behavior of Materials under Strain Cycling in Low and Intermediate Life Range

    DTIC Science & Technology

    1963-04-01

    analysis of fatigue results in terms of /efastic, plas- tic, and total strains. Materials tested were AISIAl3O- (soft and hard), ,AISI-43•o (annealed and...design with respect to the plastic fatigue characteris- tics of the material (ref. 4). In this analysis use was made of total (elastic plus plastic...elastic-plastic stress analysis of fatigue problems there is a definite need for knowledge of the relation between stress range (or amplitude) and

  18. Effect of Processing Route on Strain Controlled Low Cycle Fatigue Behavior of Polycrystalline NiAl

    NASA Technical Reports Server (NTRS)

    Rao, K. Bhanu Sankara; Lerch, B. A.; Noebe, R. D.

    1995-01-01

    The present investigation examines the effects of manufacturing process on the total axial strain controlled low cycle fatigue behavior of polycrystalline NiAl at 1000 K, a temperature above the monotonic Brittle-to-Ductile Transition Temperature (BDTT). The nickel aluminide samples were produced by three different processing routes: hot isostatic pressing of pre- alloyed powders, extrusion of prealloyed powders, and extrusion of vacuum induction melted ingots. The LCF behavior of the cast plus extruded material was also determined at room temperature (below the BD77) for comparison to the high temperature data. The cyclic stress response, cyclic stress-strain behavior, and strain-life relationships were influenced by the alloy preparation technique and the testing temperature. Detailed characterization of the LCF tested samples was conducted by optical and electron microscopy to determine the variations in fracture and deformation modes and to determine any microstructural changes that occurred during LCF testing. The dependence of LCF properties on processing route was rationalized on the basis of starting microstructure, brittle-to-ductile transition temperature, deformation induced changes in the basic microstructure, deformation substructure, and synergistic interaction between the damage modes.

  19. Accelerated multiscale space-time finite element simulation and application to high cycle fatigue life prediction

    NASA Astrophysics Data System (ADS)

    Zhang, Rui; Wen, Lihua; Naboulsi, Sam; Eason, Thomas; Vasudevan, Vijay K.; Qian, Dong

    2016-08-01

    A multiscale space-time finite element method based on time-discontinuous Galerkin and enrichment approach is presented in this work with a focus on improving the computational efficiencies for high cycle fatigue simulations. While the robustness of the TDG-based space-time method has been extensively demonstrated, a critical barrier for the extensive application is the large computational cost due to the additional temporal dimension and enrichment that are introduced. The present implementation focuses on two aspects: firstly, a preconditioned iterative solver is developed along with techniques for optimizing the matrix storage and operations. Secondly, parallel algorithms based on multi-core graphics processing unit are established to accelerate the progressive damage model implementation. It is shown that the computing time and memory from the accelerated space-time implementation scale with the number of degree of freedom N through ˜ O(N^{1.6}) and ˜ O(N), respectively. Finally, we demonstrate the accelerated space-time FEM simulation through benchmark problems.

  20. The J-2X Fuel Turbopump - Turbine Nozzle Low Cycle Fatigue Acceptance Rationale

    NASA Technical Reports Server (NTRS)

    Hawkins, Lakiesha V.; Duke, Gregory C.; Newman, Wesley R.; Reynolds, David C.

    2011-01-01

    The J-2X Fuel Turbopump (FTP) turbine, which drives the pump that feeds hydrogen to the J-2X engine for main combustion, is based on the J-2S design developed in the early 1970 s. Updated materials and manufacturing processes have been incorporated to meet current requirements. This paper addresses an analytical concern that the J-2X Fuel Turbine Nozzle Low Cycle Fatigue (LCF) analysis did not meet safety factor requirements per program structural assessment criteria. High strains in the nozzle airfoil during engine transients were predicted to be caused by thermally induced stresses between the vane hub, vane shroud, and airfoil. The heritage J-2 nozzle was of a similar design and experienced cracks in the same area where analysis predicted cracks in the J-2X design. Redesign options that did not significantly impact the overall turbine configuration were unsuccessful. An approach using component tests and displacement controlled fracture mechanics analysis to evaluate LCF crack initiation and growth rate was developed. The results of this testing and analysis were used to define the level of inspection on development engine test units. The programmatic impact of developing crack initiation/growth rate/arrest data was significant for the J-2X program. Final Design Certification Review acceptance logic will ultimately be developed utilizing this test and analytical data.

  1. Low cycle fatigue behavior of a ferritic reactor pressure vessel steel

    NASA Astrophysics Data System (ADS)

    Sarkar, Apu; Kumawat, Bhupendra K.; Chakravartty, J. K.

    2015-07-01

    The cyclic stress-strain response and the low cycle fatigue (LCF) behavior of 20MnMoNi55 pressure vessel steel were studied. Tensile strength and LCF properties were examined at room temperature (RT) using specimens cut from rolling direction of a rolled block. The fully reversed strain-controlled LCF tests were conducted at a constant total strain rate with different axial strain amplitude levels. The cyclic strain-stress relationships and the strain-life relationships were obtained through the test results, and related LCF parameters of the steel were calculated. The studied steel exhibits cyclic softening behavior. Furthermore, analysis of stabilized hysteresis loops showed that the steel exhibits non-Masing behavior. Complementary scanning electron microscopy examinations were also carried out on fracture surfaces to reveal dominant damage mechanisms during crack initiation, propagation and fracture. Multiple crack initiation sites were observed on the fracture surface. The investigated LCF behavior can provide reference for pressure vessel life assessment and fracture mechanisms analysis.

  2. The effect of Zr on the low-cycle fatigue behavior of NiAl at 1000 K

    NASA Astrophysics Data System (ADS)

    Lerch, B. A.; Noebe, R. D.; Rao, K. B. S.

    1998-04-01

    The effect of a 0.1 at. % alloying addition of Zr on the low-cycle fatigue behavior of polycrystalline NiAl was determined at 1000 K and compared to that of binary NiAl. Samples of binary NiAl and the Zr-doped alloy were processed by either HIP consolidation or extrusion of prealloyed intermetallic powders. The cyclic stress response, cyclic stress-strain behavior, and strain-life relationships were all significantly influenced by the microalloying addition of Zr, regardless of the processing technique. A detailed examination of the post-tested low-cycle fatigue (LCF) samples was conducted by optical and electron microscopy to determine variations in fracture and deformation modes and to characterize any microstructural changes that occurred during LCF testing. Differences in LCF behavior due to the Zr addition are attributed to the strong effect that Zr has on modifying the deformation behavior of the intermetallic.

  3. Effects of Shot-Peening on High Cycle Fretting Fatigue Behavior of Ti-6Al-4V

    DTIC Science & Technology

    2007-11-02

    fatigue technique, Coffin [18] and Manson [19] showed the relation of the strain and number of cycles to failure as follows 10 (∆ε / 2 )p...Criteria, 1995, Wear, Vol. 185, 35-46. 18. L. Coffin , Jr., A Study of the Effects of Cyclic Thermal Stresses on a Ductile Metal, Trans...ASME, 1954, Vol. 76, 931-950. 19. S. Manson , Behavior of Materials Under Conditions of Thermal Stress, NACA Technical Report TN 2933, 1953

  4. Finite Element Prediction of Creep-Plastic Ratchetting and Low Cycle Creep-Fatigue for a Large SPF Tool

    NASA Astrophysics Data System (ADS)

    Deshpande, A. A.; Leen, S. B.; Hyde, T. H.

    2010-06-01

    Industrial experience shows that large superplastic forming (SPF) tools suffer from distortion due to thermal cycling, which apparently causes high temperature creep and plasticity. In addition to distortion, thermomechanical fatigue and fatigue-creep interaction can lead to cracking. The aim of this study is to predict the life-limiting thermomechanical behavior of a large SPF tool under realistic forming conditions using elastic-plastic-creep FE analyses. Nonlinear time-dependent, sequentially coupled FE analyses are performed using temperature-dependent monotonic and cyclic material data for a high-nickel, high-chromium tool material, XN40F (40% Ni and 20% Cr). The effect of monotonic and cyclic material data is compared vis-à-vis the anisothermal, elastic-plastic-stress response of the SPF tool. An uncoupled cyclic plasticity-creep material model is employed. Progressive deformation (ratchetting) is predicted locally, transverse to the predominant direction of the creep-fatigue cycling, but at the same spatial location, due to creep and cyclic plasticity, during the so-called minor cycles, which correspond to comparatively small-amplitude temperature changes associated with opening of the press doors during part loading and unloading operations.

  5. Modeling and optimization of a hybrid solar combined cycle (HYCS)

    NASA Astrophysics Data System (ADS)

    Eter, Ahmad Adel

    2011-12-01

    The main objective of this thesis is to investigate the feasibility of integrating concentrated solar power (CSP) technology with the conventional combined cycle technology for electric generation in Saudi Arabia. The generated electricity can be used locally to meet the annual increasing demand. Specifically, it can be utilized to meet the demand during the hours 10 am-3 pm and prevent blackout hours, of some industrial sectors. The proposed CSP design gives flexibility in the operation system. Since, it works as a conventional combined cycle during night time and it switches to work as a hybrid solar combined cycle during day time. The first objective of the thesis is to develop a thermo-economical mathematical model that can simulate the performance of a hybrid solar-fossil fuel combined cycle. The second objective is to develop a computer simulation code that can solve the thermo-economical mathematical model using available software such as E.E.S. The developed simulation code is used to analyze the thermo-economic performance of different configurations of integrating the CSP with the conventional fossil fuel combined cycle to achieve the optimal integration configuration. This optimal integration configuration has been investigated further to achieve the optimal design of the solar field that gives the optimal solar share. Thermo-economical performance metrics which are available in the literature have been used in the present work to assess the thermo-economic performance of the investigated configurations. The economical and environmental impact of integration CSP with the conventional fossil fuel combined cycle are estimated and discussed. Finally, the optimal integration configuration is found to be solarization steam side in conventional combined cycle with solar multiple 0.38 which needs 29 hectare and LEC of HYCS is 63.17 $/MWh under Dhahran weather conditions.

  6. Effect of stress ratio on high-cycle fatigue properties of Ti-6Al-4V ELI alloy forging at low temperature

    NASA Astrophysics Data System (ADS)

    Ono, Yoshinori; Yuri, Tetsumi; Ogata, Toshio; Matsuoka, Saburo; Sunakawa, Hideo

    2014-01-01

    The effect of the stress ratio R (the ratio of minimum stress to maximum stress) on the high-cycle fatigue properties of Ti-6Al-4V extra-low interstitial (ELI) alloy forging was investigated at 293 and 77 K. At 293 K, the fatigue strength at 107 cycles exhibited deviations below the modified Goodman line in the R=0.01 and 0.5 tests. Moreover, at 77 K, larger deviations of the fatigue strength at 107 cycles below the modified Goodman line were confirmed in the same stress ratio conditions. The high-cycle fatigue strength of the present alloy forging exhibit an anomalous mean stress dependency at both temperatures and this dependency becomes remarkable at low temperature.

  7. Combined bending-torsion fatigue reliability of AISI 4340 steel shafting with K sub t = 2.34. [stress concentration factor

    NASA Technical Reports Server (NTRS)

    Kececioglu, D.; Chester, L. B.; Dodge, T. M.

    1974-01-01

    Results generated by three, unique fatigue reliability research machines which can apply reversed bending loads combined with steady torque are presented. Six-inch long, AISI 4340 steel, grooved specimens with a stress concentration factor of 2.34 and R sub C 35/40 hardness were subjected to various combinations of these loads and cycled to failure. The generated cycles-to-failure and stress-to-failure data are statistically analyzed to develop distributional S-N and Goodman diagrams. Various failure theories are investigated to determine which one represents the data best. The effect of the groove and of the various combined bending-torsion loads on the S-N and Goodman diagrams are determined. Three design applications are presented. The third one illustrates the weight savings that may be achieved by designing for reliability.

  8. Strain-cycling fatigue behavior of ten structural metals tested in liquid helium (4 K), in liquid nitrogen (78 K), and in ambient air (300 K)

    NASA Technical Reports Server (NTRS)

    Nachtigall, A. J.

    1974-01-01

    Strain-cycling fatigue behavior of 10 different structural alloys and metals was investigated in liquid helium (4 K), in liquid nitrogen (78 K), and in ambient air (300 K). At high cyclic lives, fatigue resistance increased with decreasing temperature for all the materials investigated. At low cyclic lives, fatigue resistance generally decreased with decreasing temperature for the materials investigated. Only for Inconel 718 did fatigue resistance increase with decreasing temperature over the entire life range investigated. Comparison of the experimental fatigue behavior with that predicted by the Manson method of universal slopes showed that the fatigue behavior of these materials can be predicted for cryogenic temperatures by using material tensile properties obtained at those same temperatures.

  9. Application of fracture mechanics and half-cycle method to the prediction of fatigue life of B-52 aircraft pylon components

    NASA Technical Reports Server (NTRS)

    Ko, W. L.; Carter, A. L.; Totton, W. W.; Ficke, J. M.

    1989-01-01

    Stress intensity levels at various parts of the NASA B-52 carrier aircraft pylon were examined for the case when the pylon store was the space shuttle solid rocket booster drop test vehicle. Eight critical stress points were selected for the pylon fatigue analysis. Using fracture mechanics and the half-cycle theory (directly or indirectly) for the calculations of fatigue-crack growth ,the remaining fatigue life (number of flights left) was estimated for each critical part. It was found that the two rear hooks had relatively short fatigue life and that the front hook had the shortest fatigue life of all the parts analyzed. The rest of the pylon parts were found to be noncritical because of their extremely long fatigue life associated with the low operational stress levels.

  10. On the nature and crystallographic orientation of subsurface cracks in high cycle fatigue of Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Gilbert, Jeremy L.; Piehler, Henry R.

    1993-03-01

    Subsurface fatigue damage, in the form of cracking of the α phase, was observed in Ti-6A1-4V during high cycle fatigue of total hip prostheses tested in a simulated physiological test geometry and environment. The subsurface cracking was found only in the region of highest fatigue stresses and was present in a zone between 50 and 700 μm beneath the surface. The density of these cracks appeared to depend on the fabrication process used to form the part, where the direction of forging deformation strongly influenced the texture and grain morphology of the near-α bimodal microstructure. A novel scanning electron microscopy (SEM) technique, using selected area channeling patterns (SACPs) and electron channeling contrast imaging (ECCI), is described and was used to determine the crystallographic orientation of the fracture plane in the a phase. The texture resulting from the forming operation appeared to be such that the basal pole of the hcp lattice became oriented in the direction of flow. Also, the deformation substructure (in the form of dislocation subcells) influenced the formation of the subsurface cracks. Observations based on four independent fractured grains, using the channeling analysis techniques, indicated that the fracture plane for these subsurface fatigue cracks is the pyramidal plane of the hcp lattice.

  11. Low-Cycle Fatigue Behavior of 95.8Sn-3.5Ag-0.7Cu Solder Joints

    NASA Astrophysics Data System (ADS)

    Tang, Y.; Li, G. Y.; Shi, X. Q.

    2013-01-01

    Low-cycle fatigue (LCF) behavior of 95.8Sn-3.5Ag-0.7Cu solder joints was investigated over a range of test temperatures (25°C, 75°C, and 125°C), frequencies (0.001 Hz, 0.01 Hz, and 0.1 Hz), and strain ranges (0.78%, 1.6%, and 3.1%). Effects of temperature and frequency on the LCF life were studied. Results show that the LCF lifetime decreases with an increase in test temperature or a decrease of test frequency, which is attributed to the longer exposure time to creep and the stress relaxation mechanism during fatigue testing. A modified Coffin-Manson model considering effects of temperature and frequency on the LCF life is proposed. The fatigue exponent and ductility coefficient were found to be influenced by both the temperature and frequency. By fitting the experimental data, the mathematical relations between the fatigue exponent and temperature, and ductility coefficient and temperature, were analyzed. Scanning electron microscopy (SEM) of the cross-sections and fracture surfaces of failed specimens at different temperature and frequency was applied to verify the failure mechanisms.

  12. Low-Cycle Fatigue Behavior and Fracture Mechanism of HS80H Steel at Different Strain Amplitudes and Mean Strains

    NASA Astrophysics Data System (ADS)

    Wei, Wenlan; Han, Lihong; Wang, Hang; Wang, Jianjun; Zhang, Jianxun; Feng, Yaorong; Tian, Tao

    2017-02-01

    This work studied the low-cycle fatigue (LCF) behavior of HS80H steel at room temperature. LCF tests at strain amplitudes of 0.4, 0.6, 0.8, 1.0, 1.2, 1.6, and 2.0% were conducted under constant mean strain. In addition, tests at mean strains of -0.8, -0.3, 0, 0.5, and 1.2% were conducted under constant strain amplitude. The microstructure and fracture surface of the material after the tests were characterized using scanning electron microscopy and transmission electron microscopy, respectively. Results of LCF test demonstrate the hardening-softening transition of HS80H steel. And it is associated with strain amplitude and mean strain. In addition, LCF life is affected by strain amplitude and mean strain. In asymmetric fatigue, the maximum absolute value of strain and fatigue life displays a linear relationship in double logarithmic coordinates. Microscopic observation showed that fatigue crack propagates through transgranular propagation resulting from the interaction between dislocation pileup and precipitates.

  13. High-temperature low-cycle fatigue of a gamma titanium aluminide alloy Ti-46Al-2Nb-2Cr

    SciTech Connect

    Malakondaiah, G.; Nicholas, T.

    1996-08-01

    The low-cycle fatigue (LCF) behavior of a gamma titanium aluminide alloy Ti-46Al-2Nb-2Cr in fully lamellar (FL) and nearly lamellar (NL) microstructural conditions is studied at 650 C and 800 C, with and without hold times. At 650 C and 800 C, the alloy in either condition exhibits cyclic stability at all strain levels studied, excepting the NL structure which shows slight cyclic hardening at higher strain levels at 650 C. Fracture in the FL condition occurs by a mixed mode comprising delamination, translamellar fracture, and stepwise fracture. On the other hand, fracture occurs mostly by translamellar mode in the NL condition. At both test temperatures, the alloy in the FL condition obeys the well-known Manson-Coffin behavior. The fatigue resistance of the alloy at 650 C in the FL condition is very much comparable to, while in the NL condition it is superior to, that of Ti-24Al-11Nb alloy. At 650 C, a 100-second peak tensile strain hold doubles the fatigue life of the alloy in the FL condition, while a 100-second hold at compressive peak strain or at both tensile and compressive peak strain degrades fatigue life. The observed hold time effects can primarily be attributed to mean stress. Irrespective of the nature of the test, the hysteretic energy (total as well as tensile) per cycle remains nearly constant during the majority of its life. The total and tensile hysteretic energy to fracture, at both test temperatures, increase with cycles to failure, and the variation follows a power-law relationship.

  14. High-temperature low-cycle fatigue of a gamma titanium aluminide alloy Ti-46Al-2Nb-2Cr

    NASA Astrophysics Data System (ADS)

    Malakondaiah, G.; Nicholas, T.

    1996-08-01

    The low-cycle fatigue (LCF) behavior of a gamma titanium aluminide alloy Ti-46Al-2Nb-2Cr in fully lamellar (FL) and nearly lamellar (NL) microstructural conditions is studied at 650 °C and 800 °C, with and without hold times. At 650 °C and 800 °C, the alloy in either condition exhibits cyclic stability at all strain levels studied, excepting the NL structure which shows slight cyclic hardening at higher strain levels at 650 °C. Fracture in the FL condition occurs by a mixed mode comprising delamination, translamellar fracture, and stepwise fracture. On the other hand, fracture occurs mostly by translamellar mode in the NL condition. At both test temperatures, the alloy in the FL condition obeys the well-known Manson-Coffin behavior. The fatigue resistance of the alloy at 650 °C in the FL condition is very much comparable to, while in the NL condition it is superior to, that of Ti-24Al-llNb alloy. At 650 °C, a 100-second peak tensile strain hold doubles the fatigue life of the alloy in the FL condition, while a 100-second hold at compressive peak strain or at both tensile and compressive peak strain degrades fatigue life. The observed hold time effects can primarily be attributed to mean stress. Irrespective of the nature of the test, the hysteretic energy (total as well as tensile) per cycle remains nearly constant during the majority of its life. The total and tensile hysteretic energy to fracture, at both test temperatures, increase with cycles to failure, and the variation follows a power-law relationship.

  15. Operational strategies for dispatchable combined cycle plants, Part II

    SciTech Connect

    Nolan, J.P.; Landis, F.P.

    1996-11-01

    The Brush Cogeneration Facility is a dual-unit, combined cycle, cogeneration plant, operating in a dual cycling, automatically-dispatchable mode. Part I of this report described the contract, including automatic generation control (AGC) by Public Service Company of Colorado (PSCO), and the operation of Unit One. This part of the report covers the operation of Unit Two. Unit two is still in its operating infancy, but is showing that fuel efficiency and low emissions levels are not incompatible with cycling, load-following service. 1 fig.

  16. Configuration and performance of fuel cell-combined cycle options

    SciTech Connect

    Rath, L.K.; Le, P.H.; Sudhoff, F.A.

    1995-12-31

    The natural gas, indirect-fired, carbonate fuel-cell-bottomed, combined cycle (NG-IFCFC) and the topping natural-gas/solid-oxide fuel-cell combined cycle (NG-SOFCCC) are introduced as novel power-plant systems for the distributed power and on-site markets in the 20-200 mega-watt (MW) size range. The novel NG-IFCFC power-plant system configures the ambient pressure molten-carbonate fuel cell (MCFC) with a gas turbine, air compressor, combustor, and ceramic heat exchanger: The topping solid-oxide fuel-cell (SOFC) combined cycle is not new. The purpose of combining a gas turbine with a fuel cell was to inject pressurized air into a high-pressure fuel cell and to reduce the size, and thereby, to reduce the cost of the fuel cell. Today, the SOFC remains pressurized, but excess chemical energy is combusted and the thermal energy is utilized by the Carnot cycle heat engine to complete the system. ASPEN performance results indicate efficiencies and heat rates for the NG-IFCFC or NG-SOFCCC are better than conventional fuel cell or gas turbine steam-bottomed cycles, but with smaller and less expensive components. Fuel cell and gas turbine systems should not be viewed as competitors, but as an opportunity to expand to markets where neither gas turbines nor fuel cells alone would be commercially viable. Non-attainment areas are the most likely markets.

  17. Prediction of low-cycle fatigue-life by acoustic emission—1: 2024-T3 aluminum alloy, and —2: 7075-T6 aluminum alloy

    SciTech Connect

    Baram, J.; Rosen, M.

    1981-01-01

    1: In this paper, low-cycle fatigue tests were conducted by tension-tension until rupture, on a 2024-T3 aluminum alloy sheet. Initial crack sizes and orientations in the fatigue specimens were found to be randomly distributed. Acoustic emission was continuously monitored during the tests. Every few hundred cycles, the acoustic signal having the highest peak-amplitude, was recorded as an extremal event for the elapsed period. This high peak-amplitude is related to a fast crack propagation rate through a phenomenological relationship. The extremal peak amplitudes are shown by an ordered statistics treatment, to be extremally distributed. The statistical treatment enables the prediction of the number of cycles left until failure. Predictions performed a posteriori based on results gained early in each fatigue test are in good agreement with actual fatigue lives. Finally, the amplitude distribution analysis of the acoustic signals emitted during cyclic stress appears to be a promising nondestructive method of predicting fatigue life. 2: In this paper, low cycle high stress fatigue tests were conducted by tension-tension on an Alclad 7075-T6 aluminum sheet alloy, until rupture. Initial crack sizes and orientations in the fatigue specimens were randomly distributed. Acoustic emission was continuously monitored during the tests. Extremal peak-amplitudes, equivalent to extremal crack-propagation rates, are shown to be extremally Weibull distributed. The prediction of the number of cycles left until failure is made possible, using an ordered statistics treatment and an experimental equipment parameter obtained in previous experiments (Part 1). The predicted life-times are in good agreement with the actual fatigue lives. Finally, the amplitude distribution analysis of the acoustic signals emitted during cyclic stress has been proven to be a feasible nondestructive method of predicting fatigue life.

  18. 300 MW combined-cycle plant with integrated coal gasification

    SciTech Connect

    Kehlhofer, R.H.

    1984-09-01

    The main obstacle to further expansion of the combined cycle principle is its lack of fuel flexibility. To this day, gas turbines are still limited to gaseous or liquid fuels. This paper shows a viable way to add a cheap solid fuel, coal, to the list. The plant system in question is a 2 X 150 MW combined-cycle plant of BBC Brown Boveri with integrated coal gasification plant of British Gas/Lurgi. The main point of interest is that All the individual components of the power plant described in this paper have proven their worth commercially. It is therefore not a pilot plant but a viable commercial proposition.

  19. Ramjet-Mode Operation in a Combined Cycle Engine Combustor

    NASA Astrophysics Data System (ADS)

    Kato, Kanenori; Kudo, Kenji; Murakami, Atsuo; Tani, Kouichiro; Kanda, Takeshi

    A rocket-ramjet combined-cycle engine was tested in ramjet-mode. The combustor model had two rockets in the combustor section. They were used as an igniter in this operation mode. In the preliminary tests, the downstream combustion ramjet-mode was demonstrated with a 1.4-degree of divergent duct condition. In this study, the upstream and downstream combustion ramjet-mode operations were applied to the combined cycle engine model with large angle of divergent duct condition. In the case of upstream combustion ramjet-mode, the combustion condition at the exit of the combustor showed high combustion efficiency.

  20. Limitations of Spectral Electromyogramic Analysis to Determine the Onset of Neuromuscular Fatigue Threshold during Incremental Ergometer Cycling

    PubMed Central

    Latasa, Iban; Cordova, Alfredo; Malanda, Armando; Navallas, Javier; Lavilla-Oiz, Ana; Rodriguez-Falces, Javier

    2016-01-01

    Recently, a new method has been proposed to detect the onset of neuromuscular fatigue during an incremental cycling test by assessing the changes in spectral electromyographic (sEMG) frequencies within individual exercise periods of the test. The method consists on determining the highest power output that can be sustained without a significant decrease in spectral frequencies. This study evaluated the validity of the new approach by assessing the changes in spectral indicators both throughout the whole test and within individual exercise periods of the test. Fourteen cyclists performed incremental cycle ergometer rides to exhaustion with bipolar surface EMG signals recorded from the vastus lateralis. The mean and median frequencies (Fmean and Fmedian, respectively) of the sEMG power spectrum were calculated. The main findings were: (1) Examination of spectral indicators within individual exercise periods of the test showed that neither Fmean nor Fmedian decreased significantly during the last (most fatiguing) exercise periods. (2) Examination of the whole incremental test showed that the behaviour of Fmean and Fmedian with increasing power output was highly inconsistent and varied greatly among subjects. (3) Over the whole incremental test, half of the participants exhibited a positive relation between spectral indicators and workload, whereas the other half demonstrated the opposite behavior. Collectively, these findings indicate that spectral sEMG indexes do not provide a reliable measure of the fatigue state of the muscle during an incremental cycling test. Moreover, it is concluded that it is not possible to determine the onset of neuromuscular fatigue during an incremental cycling test by examining spectral indicators within individual exercise periods of the test. Key points The behaviour of spectral EMG indicators during the incremental test exhibited a high heterogeneity among individuals, with approximately half of the participants showing a positive

  1. INTEGRATED PYROLYSIS COMBINED CYCLE BIOMASS POWER SYSTEM CONCEPT DEFINITION

    SciTech Connect

    Eric Sandvig; Gary Walling; Robert C. Brown; Ryan Pletka; Desmond Radlein; Warren Johnson

    2003-03-01

    Advanced power systems based on integrated gasification/combined cycles (IGCC) are often presented as a solution to the present shortcomings of biomass as fuel. Although IGCC has been technically demonstrated at full scale, it has not been adopted for commercial power generation. Part of the reason for this situation is the continuing low price for coal. However, another significant barrier to IGCC is the high level of integration of this technology: the gas output from the gasifier must be perfectly matched to the energy demand of the gas turbine cycle. We are developing an alternative to IGCC for biomass power: the integrated (fast) pyrolysis/ combined cycle (IPCC). In this system solid biomass is converted into liquid rather than gaseous fuel. This liquid fuel, called bio-oil, is a mixture of oxygenated organic compounds and water that serves as fuel for a gas turbine topping cycle. Waste heat from the gas turbine provides thermal energy to the steam turbine bottoming cycle. Advantages of the biomass-fueled IPCC system include: combined cycle efficiency exceeding 37 percent efficiency for a system as small as 7.6 MW{sub e}; absence of high pressure thermal reactors; decoupling of fuel processing and power generation; and opportunities for recovering value-added products from the bio-oil. This report provides a technical overview of the system including pyrolyzer design, fuel clean-up strategies, pyrolysate condenser design, opportunities for recovering pyrolysis byproducts, gas turbine cycle design, and Rankine steam cycle. The report also reviews the potential biomass fuel supply in Iowa, provide and economic analysis, and present a summery of benefits from the proposed system.

  2. 78 FR 43870 - Hydrogen Energy California's Integrated Gasification Combined Cycle Project; Preliminary Staff...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-07-22

    ... of Availability Hydrogen Energy California's Integrated Gasification Combined Cycle Project... availability of the Hydrogen Energy California's Integrated Gasification Combined Cycle Project Preliminary... the Hydrogen Energy California's (HECA) Integrated Gasification Combined Cycle Project, which would...

  3. High-temperature low-cycle fatigue behavior of a NIMONIC PE-16 superalloy—Correlation with deformation and fracture

    NASA Astrophysics Data System (ADS)

    Valsan, M.; Parameswaran, P.; Bhanu Sankara Rao, K.; Vijayalakshmi, M.; Mannan, S. L.; Shastry, D. H.

    1992-06-01

    Low-cycle fatigue (LCF) responses of NIMONIC PE-16 for various prior microstructures and strain amplitudes have been evaluated and the fatigue behavior has been explained in terms of the operative deformation mechanisms. Total strain-controlled LCF tests were performed at 923 K on samples possessing three different prior microstructures: alloy A in solution-annealed condition (free of γ' and carbides), alloy B with double aging treatment (spherical γ' of 18-nm diameter and M23C6), and alloy C with another double aging treatment (γ' of size 35 nm, MC and M23C6). All three microstructures exhibited an intial cyclic hardening followed by a period of gradual softening at 923 K. Coffin-Manson plots describing the plastic strain amplitude vs number of reversals to failure showed that alloy A had maximum fatigue life while C showed the least. Alloy B exhibited a two-slope behavior in the Coffin-Manson plot over the strain amplitudes investigated. This has been ascribed to the change in the degree of homogeneity of deformation at high and low strain amplitudes. Transmission electron microscopic studies were carried out to characterize the various deformation mechanisms and precipitation reactions occurring during fatigue testign. Fresh precipitation of fine γ' was confirmed by the development of “mottled contrast” in alloy C. Evidence for the shearing of the ordered γ' precipitates was revealed by the presence of superdislocations in alloy C. Repeated shearing during cyclic loading led to the reduction in the size of the γ' and consequent softening. Coarser γ' precipitates were associated with Orowan loops. The observed fatigue behavior has been rationalized based on the micromechanisms stated above and on the degree of homogenization of slip assessed by slipband spacing measurements on tested samples.

  4. Simulation of Delamination Propagation in Composites Under High-Cycle Fatigue by Means of Cohesive-Zone Models

    NASA Technical Reports Server (NTRS)

    Turon, Albert; Costa, Josep; Camanho, Pedro P.; Davila, Carlos G.

    2006-01-01

    A damage model for the simulation of delamination propagation under high-cycle fatigue loading is proposed. The basis for the formulation is a cohesive law that links fracture and damage mechanics to establish the evolution of the damage variable in terms of the crack growth rate dA/dN. The damage state is obtained as a function of the loading conditions as well as the experimentally-determined coefficients of the Paris Law crack propagation rates for the material. It is shown that by using the constitutive fatigue damage model in a structural analysis, experimental results can be reproduced without the need of additional model-specific curve-fitting parameters.

  5. Pros and cons of power combined cycle in Venezuela

    SciTech Connect

    Alvarez, C.; Hernandez, S.

    1997-09-01

    In Venezuela combined cycle power has not been economically attractive to electric utility companies, mainly due to the very low price of natural gas. Savings in cost of natural gas due to a higher efficiency, characteristic of this type of cycle, does not compensate additional investments required to close the simple cycle (heat recovery steam generator (HRSG) and steam turbine island). Low gas prices have contributed to create a situation characterized by investors` reluctance to commit capital in gas pipe lines and associated equipment. The Government is taking measures to improve economics. Recently (January 1, 1997), the Ministry of Energy and Mines raised the price of natural gas, and established a formula to tie its price to the exchange rate variation (dollar/bolivar) in an intent to stimulate investments in this sector. This is considered a good beginning after a price freeze for about three years. Another measure that has been announced is the implementation of a corporate policy of outsourcing to build new gas facilities such as pipe lines and measuring and regulation stations. Under these new circumstances, it seems that combined cycle will play an important role in the power sector. In fact, some power generation projects are considering building new plants using this technology. An economical comparative study is presented between simple and combined cycles power plant. Screening curves are showed with a gas price forecast based on the government decree recently issued, as a function of plant capacity factor.

  6. A combined gas cooled nuclear reactor and fuel cell cycle

    NASA Astrophysics Data System (ADS)

    Palmer, David J.

    Rising oil costs, global warming, national security concerns, economic concerns and escalating energy demands are forcing the engineering communities to explore methods to address these concerns. It is the intention of this thesis to offer a proposal for a novel design of a combined cycle, an advanced nuclear helium reactor/solid oxide fuel cell (SOFC) plant that will help to mitigate some of the above concerns. Moreover, the adoption of this proposal may help to reinvigorate the Nuclear Power industry while providing a practical method to foster the development of a hydrogen economy. Specifically, this thesis concentrates on the importance of the U.S. Nuclear Navy adopting this novel design for its nuclear electric vessels of the future with discussion on efficiency and thermodynamic performance characteristics related to the combined cycle. Thus, the goals and objectives are to develop an innovative combined cycle that provides a solution to the stated concerns and show that it provides superior performance. In order to show performance, it is necessary to develop a rigorous thermodynamic model and computer program to analyze the SOFC in relation with the overall cycle. A large increase in efficiency over the conventional pressurized water reactor cycle is realized. Both sides of the cycle achieve higher efficiencies at partial loads which is extremely important as most naval vessels operate at partial loads as well as the fact that traditional gas turbines operating alone have poor performance at reduced speeds. Furthermore, each side of the cycle provides important benefits to the other side. The high temperature exhaust from the overall exothermic reaction of the fuel cell provides heat for the reheater allowing for an overall increase in power on the nuclear side of the cycle. Likewise, the high temperature helium exiting the nuclear reactor provides a controllable method to stabilize the fuel cell at an optimal temperature band even during transients helping

  7. Power Gas and Combined Cycles: Clean Power From Fossil Fuels

    ERIC Educational Resources Information Center

    Metz, William D.

    1973-01-01

    The combined-cycle system is currently regarded as a useful procedure for producing electricity. This system can burn natural gas and oil distillates in addition to coal. In the future when natural gas stocks will be low, coal may become an important fuel for such systems. Considerable effort must be made for research on coal gasification and…

  8. TECHNOECONOMIC APPRAISAL OF INTEGRATED GASIFICATION COMBINED-CYCLE POWER GENERATION

    EPA Science Inventory

    The report is a technoeconomic appraisal of the integrated (coal) gasification combined-cycle (IGCC) system. lthough not yet a proven commercial technology, IGCC is a future competitive technology to current pulverized-coal boilers equipped with SO2 and NOx controls, because of i...

  9. Evaluation of the Effect of Surface Finish on High-Cycle Fatigue of SLM-IN718

    NASA Technical Reports Server (NTRS)

    Lambert, D. M.

    2016-01-01

    The surface finish of parts produced by additive manufacturing processes is much rougher than the surface finish generated by machining processes, and a rougher surface can reduce the fatigue strength of a part. This paper discusses an effort to quantify that reduction of strength in high-cycle fatigue for selective laser melt (SLM) coupons. A high-cycle fatigue (HCF) knockdown factor was estimated for Inconel 718, manufactured with the SLM process. This factor is the percentage reduction from the maximum stress in fatigue for low-stress ground (LSG) specimens to the maximum stress of those left with the original surface condition at the same fatigue life. Specimens were provided by a number of vendors, free to use their "best practice"; only one heat treat condition was considered; and several test temperatures were characterized, including room temperature, 800F, 1000F, and 1200F. The 1000F data had a large variance, and was omitted from consideration in this document. A first method used linear approximations extracted from the graphs, and only where data was available for both. A recommended knockdown factor of the as-built surface condition (average roughness of approximately 245 micro-inches/inch) versus low-stress ground condition (roughness no more than 4 micro-inches/inch) was established at approximately 1/3 or 33%. This is to say that for the as-built surface condition, a maximum stress of 2/3 of the stress for LSG can be expected to produce a similar life in the as-built surface condition. In this first evaluation, the knockdown factor did not appear to be a function of temperature. A second approach, the "KP method", incorporated the surface finish measure into a new parameter termed the pseudo-stress intensity factor, Kp, which was formulated to be similar to the fracture mechanics stress intensity factor. Using Kp, the variance seemed to be reduced across all sources, and knockdown factors were estimated using Kp over the range where data occurred. A

  10. The low cycle fatigue behavior of a plasma-sprayed coating material

    NASA Technical Reports Server (NTRS)

    Gayda, J.; Gabb, T. P.; Miner, R. V., Jr.

    1986-01-01

    Single crystal nickel-base superalloys employed in turbine blade applications are often used with a plasma spray coating for oxidation and hot corrosion resistance. These coatings may also affect fatigue life of the superalloy substrate. As part of a large program to understand the fatigue behavior of coated single crystals, fully reversed, total strain controlled fatigue tests were run on a free standing NiCoCrAlY coating alloy, PWA 276, at 0.1 Hz. Fatigue tests were conducted at 650 C, where the NiCoCrAlY alloy has modest ductility, and at 1050 C, where it is extremely ductile, showing tensile elongation in excess of 100 percent. At the lower test temperature, deformation induced disordering softened the NiCoCrAlY alloy, while at the higher test temperature cyclic hardening was observed which was linked to gradual coarsening of the two phase microstructure. Fatigue life of the NiCoCrAlY alloy was significantly longer at the higher temperature. Further, the life of the NiCoCrAlY alloy exceeds that of coated, /001/-oriented PWA 1480 single crystals at 1050 C, but at 650 C the life of the coated crystal is greater than that of the NiCoCrAlY alloy on a total strain basis.

  11. Low-cycle fatigue deformation characteristics of Haynes {reg{underscore}sign} HR-120{reg{underscore}sign} alloy

    SciTech Connect

    Liaw, P.K.; He, Y.H.; Miller, L.; Huang, M.; Brooks, C.R.; Seeley, R.R.; Klarstrom, D.L.

    1999-07-01

    Low-cycle fatigue deformation characteristics of HAYNES HR-120 alloy at room and high temperatures were studied under axial strain control. Test results show that there is a significant effect of test temperature on the low-cycle fatigue behavior of HAYNES HR-120 alloy. It was found that the alloy could cyclically harden at moderately high temperatures (649 C and 871 C), but generally cyclically soften at room temperature (24 C) and high temperature (982 C). However, the variation of the stress amplitude with cycles at the temperatures of 24 C and 982 C depended on the total strain range. The significant cyclic hardening of the alloy occurred at the high total strain ranges of 1.5% and 2.0% during the beginning state of the test at both 24C and 982 C. Microstructural analyses indicated that the cyclic hardening behavior of the alloy at the test temperature of 649 C could be related to the formation of a number of deformation bands. Nevertheless, increasing the test temperature to 871 C, cyclic hardening was attributed to the precipitation of secondary-phase particles. Furthermore, it was also found that the coarsening of secondary-phase particles brought about cyclic softening of the alloy at the high temperature of 982 C. Coffin-Manson equations and Holloman equations were given for HAYNES HR-120 alloy at different temperatures.

  12. Experimental observations on uniaxial whole-life transformation ratchetting and low-cycle stress fatigue of super-elastic NiTi shape memory alloy micro-tubes

    NASA Astrophysics Data System (ADS)

    Song, Di; Kang, Guozheng; Kan, Qianhua; Yu, Chao; Zhang, Chuanzeng

    2015-07-01

    In this work, the low-cycle fatigue failure of super-elastic NiTi shape memory alloy micro-tubes with a wall thickness of 150 μm is investigated by uniaxial stress-controlled cyclic tests at human body temperature 310 K. The effects of mean stress, peak stress, and stress amplitude on the uniaxial whole-life transformation ratchetting and fatigue failure of the NiTi alloy are observed. It is concluded that the fatigue life depends significantly on the stress levels, and the extent of martensite transformation and its reverse play an important role in determining the fatigue life. High peak stress or complete martensite transformation shortens the fatigue life.

  13. Accelerated Fatigue Test Rationale,

    DTIC Science & Technology

    1980-03-01

    stress cycles. The high cycle fatigue (i.e. elastic stress-strain) typically extends beyond 104 cycles. The Coffin - Manson low cycle fatigue expression...g "Engineering strain is usually more convenient to use than "true" strain. The Coffin - Manson can be modified 12J to give -1/B .- Cu (2 Nf) (21...Mowbray Ci03 has shown that this relationship also reduces to the Coffin - Manson low cycle fatigue expression. An important aspect of the Dowling and

  14. Fatigue failure kinetics and structural changes in lead-free interconnects due to mechanical and thermal cycling

    NASA Astrophysics Data System (ADS)

    Fiedler, Brent Alan

    Environmental and human health concerns drove European parliament to mandate the Reduction of Hazardous Substances (RoHS) for electronics. This was enacted in July 2006 and has practically eliminated lead in solder interconnects. There is concern in the electronics packaging community because modern lead-free solder is rich in tin. Presently, near-eutectic tin-silver-copper solders are favored by industry. These solders are stiffer than the lead-tin near-eutectic alloys, have a higher melting temperature, fewer slip systems, and form intermetallic compounds (IMC) with Cu, Ni and Ag, each of which tend to have a negative effect on lifetime. In order to design more reliable interconnects, the experimental observation of cracking mechanisms is necessary for the correct application of existing theories. The goal of this research is to observe the failure modes resulting from mode II strain and to determine the damage mechanisms which describe fatigue failures in 95.5 Sn- 4.0 Ag - 0.5 Cu wt% (SAC405) lead-free solder interconnects. In this work the initiation sites and crack paths were characterized for SAC405 ball-grid array (BGA) interconnects with electroless-nickel immersion-gold (ENIG) pad-finish. The interconnects were arranged in a perimeter array and tested in fully assembled packages. Evaluation methods included monotonic and displacement controlled mechanical shear fatigue tests, and temperature cycling. The specimens were characterized using metallogaphy, including optical and electron microscopy as well as energy dispersive spectroscopy (EDS) and precise real-time electrical resistance structural health monitoring (SHM). In mechanical shear fatigue tests, strain was applied by the substrates, simulating dissimilar coefficients of thermal expansion (CTE) between the board and chip-carrier. This type of strain caused cracks to initiate in the soft Sn-rich solder and grow near the interface between the solder and intermetallic compounds (IMC). The growth near

  15. On the dual slope Coffin-Manson relationship during low cycle fatigue of Ni-base alloy IN 718

    SciTech Connect

    Bhattacharyya, A.; Sastry, G.V.S.; Kutumbarao, V.V.

    1997-02-15

    the low cycle fatigue (LCF) behavior of a material is commonly characterized by the Coffin-Manson (C-M) relationship. Sanders et al. have observed bilinear C-M behavior of alloy Inconel 718, in the temperature range 477 to 700K, but have not identified any clear mechanism that leads to this behavior. No detailed report on the room temperature (RT) C-M behavior of this material is available. In the present investigation the room temperature LCF behavior of alloy 718 is evaluated to determine the dual slope C-M relationship.

  16. (abstract) A Brief, Selective Review of Thermal Cycling Fatigue in Eutectic Tin-Lead Solder

    NASA Technical Reports Server (NTRS)

    Winslow, J. W.; Silveira, C. de

    1993-01-01

    This paper reviews selected parts of the current literature relevant to thermo-mechanical fatigue mechanisms in eutectic tin-lead solder, and suggests a general outline to account for some observed failures. The field is found to be complex. One recent experimental study finds some failure modes to be sensitive to joint geometry. Attempts to extrapolate from test environments to service environments have had only limited success. Much work remains to be done before fatigue failures in this material can be considered as under practical control.

  17. Effect of Rolling on High-Cycle Fatigue and Fracture of an Al - Mg - Sc Alloy

    NASA Astrophysics Data System (ADS)

    Zhemchuzhnikova, D. A.; Petrov, A. P.; Eremeev, N. V.; Eremeev, V. V.; Kaibyshev, R. O.

    2016-07-01

    The tensile strength and fatigue properties of alloy 1575 of the Al - Mg - Sc system are studied after hot deformation (at 360°C) and subsequent cold rolling with different reduction ratios. The effect of the deformed structure on the properties and mechanisms of fracture of the alloy under cyclic tests is determined.

  18. Open-Cycle Gas Turbine/Steam Turbine Combined Cycles with synthetic fuels from coal

    NASA Technical Reports Server (NTRS)

    Shah, R. P.; Corman, J. C.

    1977-01-01

    The Open-Cycle Gas Turbine/Steam Turbine Combined Cycle can be an effective energy conversion system for converting coal to electricity. The intermediate step in this energy conversion process is to convert the coal into a fuel acceptable to a gas turbine. This can be accomplished by producing a synthetic gas or liquid, and by removing, in the fuel conversion step, the elements in the fuel that would be harmful to the environment if combusted. In this paper, two open-cycle gas turbine combined systems are evaluated: one employing an integrated low-Btu gasifier, and one utilizing a semi-clean liquid fuel. A consistent technical/economic information base is developed for these two systems, and is compared with a reference steam plant burning coal directly in a conventional furnace.

  19. Steam turbine development for advanced combined cycle power plants

    SciTech Connect

    Oeynhausen, H.; Bergmann, D.; Balling, L.; Termuehlen, H.

    1996-12-31

    For advanced combined cycle power plants, the proper selection of steam turbine models is required to achieve optimal performance. The advancements in gas turbine technology must be followed by advances in the combined cycle steam turbine design. On the other hand, building low-cost gas turbines and steam turbines is desired which, however, can only be justified if no compromise is made in regard to their performance. The standard design concept of two-casing single-flow turbines seems to be the right choice for most of the present and future applications worldwide. Only for very specific applications it might be justified to select another design concept as a more suitable option.

  20. NOVEL GAS CLEANING/CONDITIONING FOR INTEGRATED GASIFICATION COMBINED CYCLE

    SciTech Connect

    Javad Abbasian

    2001-07-01

    The objective of this program is to develop and evaluate novel sorbents for the Siemens Westinghouse Power Company's (SWPC's) ''Ultra-Clean Gas Cleaning Process'' for reducing to near-zero levels the sulfur- and chlorine-containing gas emissions and fine particulate matter (PM2.5) caused by fuel bound constituents found in carbonaceous materials, which are processed in Integrated Gasification Combined Cycle (IGCC) technologies.

  1. Evaluation of the Effect of Surface Finish on High-Cycle Fatigue for SLM-IN718

    NASA Technical Reports Server (NTRS)

    Lambert, Dennis M.

    2016-01-01

    A high-cycle fatigue (HCF) knockdown factor was estimated for Inconel 718, manufactured with the selective laser melt (SLM) process. This factor is the reduction at a common fatigue life from the maximum stress in fatigue for low-stress ground (LSG) specimens to the maximum stress of those left with the original surface condition. Various vendors provided specimens. To reduce the number of degrees-of-freedom, only one heat treat condition was evaluated. Testing temperatures included room temperature, 800F, 1000F, and 1200F. The two surface conditions were compared at constant lives, where data was available. The recommended knockdown factor of the as-built surface condition (average roughness of approximately 245 micro-inches/inch) versus low-stress ground condition (roughness <= 4 micro-inches/inch) is approximately 1/3 or 33%. This is to say that for the as-built surface condition, a maximum stress of 2/3 of the stress for LSG can be expected to produce the same life in the as built surface condition. As an alternative method, the surface finish was incorporated into a new parameter with the maximum stress. The new parameter was formulated to be similar to the fracture mechanics stress intensity factor, and it was named the pseudo stress intensity factor, Kp. Using Kp, the variance seemed acceptable across all sources, and the knockdown factor was estimated over the range of data identified by Kp where data occurred. A plot of the results suggests that the knockdown factor is a function of temperature, and that for low lives the knockdown is greater than the knockdown observed above about one million cycles, where it stabilizes. One data point at room temperature was clearly different, and the sparsity of data in the higher life region reduces the value of these results. The method does appear to provide useful results, and further characterization of the method is suggested.

  2. Improved system integration for integrated gasification combined cycle (IGCC) systems.

    PubMed

    Frey, H Christopher; Zhu, Yunhua

    2006-03-01

    Integrated gasification combined cycle (IGCC) systems are a promising technology for power generation. They include an air separation unit (ASU), a gasification system, and a gas turbine combined cycle power block, and feature competitive efficiency and lower emissions compared to conventional power generation technology. IGCC systems are not yet in widespread commercial use and opportunities remain to improve system feasibility via improved process integration. A process simulation model was developed for IGCC systems with alternative types of ASU and gas turbine integration. The model is applied to evaluate integration schemes involving nitrogen injection, air extraction, and combinations of both, as well as different ASU pressure levels. The optimal nitrogen injection only case in combination with an elevated pressure ASU had the highest efficiency and power output and approximately the lowest emissions per unit output of all cases considered, and thus is a recommended design option. The optimal combination of air extraction coupled with nitrogen injection had slightly worse efficiency, power output, and emissions than the optimal nitrogen injection only case. Air extraction alone typically produced lower efficiency, lower power output, and higher emissions than all other cases. The recommended nitrogen injection only case is estimated to provide annualized cost savings compared to a nonintegrated design. Process simulation modeling is shown to be a useful tool for evaluation and screening of technology options.

  3. Thermal-Fatigue Crack-Growth Characteristics and Mechanical Strain Cycling Behavior of A-286 Discaloy, and 16-25-6 Austenitic Steels

    NASA Technical Reports Server (NTRS)

    Smith, Robert W.; Smith, Gordon T.

    1960-01-01

    Thermal-fatigue crack-growth characteristics of notched- and unnotched-disk specimens of A-286, Discaloy, hot-cold worked 16-25-6, and overaged 16-25-6 were experimentally studied. Separately controlled variables were total strain range (0.0043 to 0.0079 in./in.), maximum cycle temperature (1300 and 1100 F), and hold time at maximum temperature (O and 5 min). A limited number of mechanical, push-pull, constant-strain cycle tests at room temperature were made using notched and un-notched bars of the same materials. In these tests the number of cycles to failure as well as the variation of load change with accumulated cycles was measured, and the effects of mean stress were observed. Constant-strain-range mechanical-fatigue tests at room temperature revealed notched-bar fatigue life to be strongly influenced by mean stress. For a specific strain range, the longest fatigue life was always found to be associated with the least-tensile (or most compressive) mean stress. By defining thermal-fatigue life as the number of cycles required to produce a crack area of 6000 square mils, the relative thermal-fatigue resistances of the test materials were established. Notched-disk specimens of A-286 and Discaloy steels exhibited longer fatigue lives than either hot-cold worked or overaged 16-25-6. On the other hand, unnotched-disk specimens of Discaloy and hot-cold worked 16-25-6 had longer lives than A-286 and overaged 16-25-6. Separation of the crack-growth data into microstage and macrostage periods revealed that the macrostage period accounted for the greatest part of the difference among materials when tested in the notched configuration, while the microstage was largely responsible for the differences encountered in unnotched disks.

  4. Simulated Microstructure-Sensitive Extreme Value Probabilities for High Cycle Fatigue of Duplex Ti-6Al-4V

    DTIC Science & Technology

    2010-04-01

    rate   sensitive  crystal plasticity model calibrated to experimental measurements.  2. Methodology  2.1 Extreme value marked microstructure correlation...stress‐ strain   Simulated Microstructure‐ Sensitive  Extreme Value Probabilities for High Cycle Fatigue of Duplex Ti‐6Al‐4V  Craig P. Przybyla and David L... strain  with  zero minimum  strain   (R  =  0)  at  a  quasistatic  strain   rate   of  0.002s ‐1  at  room  temperature.  Each simulation is cycled at least

  5. Probabilistic Fatigue: Computational Simulation

    NASA Technical Reports Server (NTRS)

    Chamis, Christos C.

    2002-01-01

    Fatigue is a primary consideration in the design of aerospace structures for long term durability and reliability. There are several types of fatigue that must be considered in the design. These include low cycle, high cycle, combined for different cyclic loading conditions - for example, mechanical, thermal, erosion, etc. The traditional approach to evaluate fatigue has been to conduct many tests in the various service-environment conditions that the component will be subjected to in a specific design. This approach is reasonable and robust for that specific design. However, it is time consuming, costly and needs to be repeated for designs in different operating conditions in general. Recent research has demonstrated that fatigue of structural components/structures can be evaluated by computational simulation based on a novel paradigm. Main features in this novel paradigm are progressive telescoping scale mechanics, progressive scale substructuring and progressive structural fracture, encompassed with probabilistic simulation. These generic features of this approach are to probabilistically telescope scale local material point damage all the way up to the structural component and to probabilistically scale decompose structural loads and boundary conditions all the way down to material point. Additional features include a multifactor interaction model that probabilistically describes material properties evolution, any changes due to various cyclic load and other mutually interacting effects. The objective of the proposed paper is to describe this novel paradigm of computational simulation and present typical fatigue results for structural components. Additionally, advantages, versatility and inclusiveness of computational simulation versus testing are discussed. Guidelines for complementing simulated results with strategic testing are outlined. Typical results are shown for computational simulation of fatigue in metallic composite structures to demonstrate the

  6. Low cycle fatigue behavior of Ti6Al4V thermochemically nitrided for its use in hip prostheses.

    PubMed

    Rodríguez, D; Manero, J M; Gil, F J; Planell, J A

    2001-01-01

    Titanium and its alloys have many attractive properties including high specific strength, low density, and excellent corrosion resistance. Besides, titanium and the Ti6Al4V alloy have long been recognized as materials with high biocompatibility. These properties have led to the use of these materials in biomedical applications. Despite these advantages, the lack of good wear resistance makes difficult the use of titanium and Ti6Al4V in some biomedical applications, like articulating components of prostheses. Some surface treatments are available in order to correct these problems, like thermal surface treatment by means of nitrogen gaseous diffusion at high temperature. Nitrogen enters into the material by diffusion, creating a surface layer of increased hardness. Low cycle fatigue behavior in air of Ti6Al4V alloy has been studied. Results show a reduction of low cycle fatigue life up to 10% compared to the not-treated material. Studies suggest it is not related to the titanium nitride surface layer, but to microstructural changes caused by the high temperature treatment.

  7. Assessment of fatigue life of remanufactured impeller based on FEA

    NASA Astrophysics Data System (ADS)

    Xu, Lei; Cao, Huajun; Liu, Hailong; Zhang, Yubo

    2016-09-01

    Predicting the fatigue life of remanufactured centrifugal compressor impellers is a critical problem. In this paper, the S-N curve data were obtained by combining experimentation and theory deduction. The load spectrum was compiled by the rain-flow counting method based on the comprehensive consideration of the centrifugal force, residual stress, and aerodynamic loads in the repair region. A fatigue life simulation model was built, and fatigue life was analyzed based on the fatigue cumulative damage rule. Although incapable of providing a high-precision prediction, the simulation results were useful for the analysis of fatigue life impact factors and fatigue fracture areas. Results showed that the load amplitude greatly affected fatigue life, the impeller was protected from running at over-speed, and the predicted fatigue life was satisfied within the next service cycle safely at the rated speed.

  8. Combined cycle plants: Yesterday, today, and tomorrow (review)

    NASA Astrophysics Data System (ADS)

    Ol'khovskii, G. G.

    2016-07-01

    Gas turbine plants (GTP) for a long time have been developed by means of increasing the initial gas temperature and improvement of the turbo-machines aerodynamics and the efficiency of the critical components air cooling within the framework of a simple thermodynamic cycle. The application of watercooling systems that were used in experimental turbines and studied approximately 50 years ago revealed the fundamental difficulties that prevented the practical implementation of such systems in the industrial GTPs. The steam cooling researches have developed more substantially. The 300 MW power GTPs with a closedloop steam cooling, connected in parallel with the intermediate steam heating line in the steam cycle of the combined cycle plant (CCP) have been built, tested, and put into operation. The designs and cycle arrangements of such GTPs and entire combined cycle steam plants have become substantially more complicated without significant economic benefits. As a result, the steam cooling of gas turbines has not become widespread. The cycles—complicated by the intermediate air cooling under compression and reheat of the combustion products under expansion and their heat recovery to raise the combustion chamber entry temperature of the air—were used, in particular, in the domestic power GTPs with a moderate (700-800°C) initial gas turbine entry temperature. At the temperatures being reached to date (1300-1450°C), only one company, Alstom, applies in their 240-300 MW GTPs the recycled fuel cycle under expansion of gases in the turbine. Although these GTPs are reliable, there are no significant advantages in terms of their economy. To make a forecast of the further improvement of power GTPs, a brief review and assessment of the water cooling and steam cooling of hot components and complication of the GTP cycle by the recycling of fuel under expansion of gases in the turbine has been made. It is quite likely in the long term to reach the efficiency for the

  9. Overview of the Turbine Based Combined Cycle Discipline

    NASA Technical Reports Server (NTRS)

    Thomas, Scott R.; Walker, James F.; Pittman, James L.

    2009-01-01

    The NASA Fundamental Aeronautics Hypersonics project is focused on technologies for combined cycle, airbreathing propulsions systems to enable reusable launch systems for access to space. Turbine Based Combined Cycle (TBCC) propulsion systems offer specific impulse (Isp) improvements over rocket-based propulsion systems in the subsonic takeoff and return mission segments and offer improved safety. The potential to realize more aircraft-like operations with expanded launch site capability and reduced system maintenance are additional benefits. The most critical TBCC enabling technologies as identified in the National Aeronautics Institute (NAI) study were: 1) mode transition from the low speed propulsion system to the high speed propulsion system, 2) high Mach turbine engine development, 3) transonic aero-propulsion performance, 4) low-Mach-number dual-mode scramjet operation, 5) innovative 3-D flowpath concepts and 6) innovative turbine based combined cycle integration. To address several of these key TBCC challenges, NASA s Hypersonics project (TBCC Discipline) initiated an experimental mode transition task that includes an analytic research endeavor to assess the state-of-the-art of propulsion system performance and design codes. This initiative includes inlet fluid and turbine performance codes and engineering-level algorithms. This effort has been focused on the Combined Cycle Engine Large-Scale Inlet Mode Transition Experiment (CCE LIMX) which is a fully integrated TBCC propulsion system with flow path sizing consistent with previous NASA and DoD proposed Hypersonic experimental flight test plans. This experiment is being tested in the NASA-GRC 10 x 10 Supersonic Wind Tunnel (SWT) Facility. The goal of this activity is to address key hypersonic combined-cycle-engine issues: (1) dual integrated inlet operability and performance issues unstart constraints, distortion constraints, bleed requirements, controls, and operability margins, (2) mode

  10. High temperature, low-cycle fatigue of copper-base alloys in argon. Part 2: Zirconium-copper at 482, 538 and 593 C

    NASA Technical Reports Server (NTRS)

    Conway, J. B.; Stentz, R. H.; Berling, J. T.

    1973-01-01

    Zirconium-copper (1/2 hard) was tested in argon over the temperature range from 482 to 593 C in an evaluation of short-term tensile and low-cycle fatigue behavior. The effect of strain rate on the tensile properties was evaluated at 538 C and in general it was found that the yield and ultimate strengths increased as the strain rate was increased from 0.0004 to 0.01/sec. Ductility was essentially insensitive to strain rate in the case of the zirconium-copper alloy. Strain-rate and hold-time effects on the low cycle fatigue behavior of zirconium-copper were evaluated in argon at 538 C. These effects were as expected in that decreased fatigue life was noted as the strain rate decreased and when hold times were introduced into the tension portion of the strain-cycle. Hold times in compression were much less detrimental than hold times in tension.

  11. Towards whole body fatigue assessment of human movement: a fatigue-tracking system based on combined sEMG and accelerometer signals.

    PubMed

    Dong, Haiwei; Ugalde, Izaskun; Figueroa, Nadia; El Saddik, Abdulmotaleb

    2014-01-27

    This paper proposes a method to assess the overall fatigue of human body movement. First of all, according to previous research regarding localized muscular fatigue, a linear relation is assumed between the mean frequency and the muscular working time when the muscle is experiencing fatigue. This assumption is verified with a rigorous statistical analysis. Based on this proven linearity, localized muscular fatigue is simplified as a linear model. Furthermore, localized muscular fatigue is considered a dynamic process and, hence, the localized fatigue levels are tracked by updating the parameters with the most current surface electromyogram (sEMG) measurements. Finally, an overall fatigue level is computed by fusing localized muscular fatigue levels. The developed fatigue-tracking system is evaluated with two fatigue experiments (in which 10 male subjects and seven female subjects participated), including holding self-weight (dip start position training) and lifting weight with one arm (arm curl training).

  12. Low Cycle Fatigue Behavior of Conventionally Cast MAR-M 200 at 1000 C.

    DTIC Science & Technology

    1984-09-01

    using a direct resistance unit. The "hourglass" specimen design is shown in figure 1. First, to establish the conventional Coffin - Manson relationship...fatigue data are fairly con- * sistent, and the alloy follows the Coffin - Manson Law in the range of inelastic strainrange (he in) studied. Also, for the...SRP tests of hollow tubular MARM-200 specimens reported by Manson , Halford and Oldrieve (ref. 4) at 9270 C are also shown for comparison. An

  13. Interconnect fatigue design for terrestrial photovoltaic modules

    NASA Technical Reports Server (NTRS)

    Mon, G. R.; Moore, D. M.; Ross, R. G., Jr.

    1982-01-01

    The results of comprehensive investigation of interconnect fatigue that has led to the definition of useful reliability-design and life-prediction algorithms are presented. Experimental data indicate that the classical strain-cycle (fatigue) curve for the interconnect material is a good model of mean interconnect fatigue performance, but it fails to account for the broad statistical scatter, which is critical to reliability prediction. To fill this shortcoming the classical fatigue curve is combined with experimental cumulative interconnect failure rate data to yield statistical fatigue curves (having failure probability as a parameter) which enable (1) the prediction of cumulative interconnect failures during the design life of an array field, and (2) the unambiguous--ie., quantitative--interpretation of data from field-service qualification (accelerated thermal cycling) tests. Optimal interconnect cost-reliability design algorithms are derived based on minimizing the cost of energy over the design life of the array field.

  14. Combining Passive Thermography and Acoustic Emission for Large Area Fatigue Damage Growth Assessment of a Composite Structure

    NASA Technical Reports Server (NTRS)

    Zalameda, Joseph N.; Horne, Michael R.; Madaras, Eric I.; Burke, Eric R.

    2016-01-01

    Passive thermography and acoustic emission data were obtained for improved real time damage detection during fatigue loading. A strong positive correlation was demonstrated between acoustic energy event location and thermal heating, especially if the structure under load was nearing ultimate failure. An image processing routine was developed to map the acoustic emission data onto the thermal imagery. This required removing optical barrel distortion and angular rotation from the thermal data. The acoustic emission data were then mapped onto thermal data, revealing the cluster of acoustic emission event locations around the thermal signatures of interest. By combining both techniques, progression of damage growth is confirmed and areas of failure are identified. This technology provides improved real time inspections of advanced composite structures during fatigue testing.Keywords: Thermal nondestructive evaluation, fatigue damage detection, aerospace composite inspection, acoustic emission, passive thermography

  15. Movement-Related Cortical Potential Amplitude Reduction after Cycling Exercise Relates to the Extent of Neuromuscular Fatigue

    PubMed Central

    Spring, Jérôme Nicolas; Place, Nicolas; Borrani, Fabio; Kayser, Bengt; Barral, Jérôme

    2016-01-01

    Exercise-induced fatigue affects the motor control and the ability to generate a given force or power. Surface electroencephalography allows researchers to investigate movement-related cortical potentials (MRCP), which reflect preparatory brain activity 1.5 s before movement onset. Although the MRCP amplitude appears to increase after repetitive single-joint contractions, the effects of large-muscle group dynamic exercise on such pre-motor potential remain to be described. Sixteen volunteers exercised 30 min at 60% of the maximal aerobic power on a cycle ergometer, followed by a 10-km all-out time trial. Before and after each of these tasks, knee extensor neuromuscular function was investigated using maximal voluntary contractions (MVC) combined with electrical stimulations of the femoral nerve. MRCP was recorded during 60 knee extensions after each neuromuscular sequence. The exercise resulted in a significant decrease in the knee extensor MVC force after the 30-min exercise (−10 ± 8%) and the time trial (−21 ± 9%). The voluntary activation level (VAL; −6 ± 8 and −12 ± 10%), peak twitch (Pt; −21 ± 16 and −32 ± 17%), and paired stimuli (P100 Hz; −7 ± 11 and −12 ± 13%) were also significantly reduced after the 30-min exercise and the time trial. The first exercise was followed by a decrease in the MRCP, mainly above the mean activity measured at electrodes FC1-FC2, whereas the reduction observed after the time trial was related to the FC1-FC2 and C2 electrodes. After both exercises, the reduction in the late MRCP component above FC1-FC2 was significantly correlated with the reduction in P100 Hz (r = 0.61), and the reduction in the same component above C2 was significantly correlated with the reduction in VAL (r = 0.64). In conclusion, large-muscle group exercise induced a reduction in pre-motor potential, which was related to muscle alterations and resulted in the inability to produce a maximal voluntary contraction. PMID:27313522

  16. Movement-Related Cortical Potential Amplitude Reduction after Cycling Exercise Relates to the Extent of Neuromuscular Fatigue.

    PubMed

    Spring, Jérôme Nicolas; Place, Nicolas; Borrani, Fabio; Kayser, Bengt; Barral, Jérôme

    2016-01-01

    Exercise-induced fatigue affects the motor control and the ability to generate a given force or power. Surface electroencephalography allows researchers to investigate movement-related cortical potentials (MRCP), which reflect preparatory brain activity 1.5 s before movement onset. Although the MRCP amplitude appears to increase after repetitive single-joint contractions, the effects of large-muscle group dynamic exercise on such pre-motor potential remain to be described. Sixteen volunteers exercised 30 min at 60% of the maximal aerobic power on a cycle ergometer, followed by a 10-km all-out time trial. Before and after each of these tasks, knee extensor neuromuscular function was investigated using maximal voluntary contractions (MVC) combined with electrical stimulations of the femoral nerve. MRCP was recorded during 60 knee extensions after each neuromuscular sequence. The exercise resulted in a significant decrease in the knee extensor MVC force after the 30-min exercise (-10 ± 8%) and the time trial (-21 ± 9%). The voluntary activation level (VAL; -6 ± 8 and -12 ± 10%), peak twitch (Pt; -21 ± 16 and -32 ± 17%), and paired stimuli (P100 Hz; -7 ± 11 and -12 ± 13%) were also significantly reduced after the 30-min exercise and the time trial. The first exercise was followed by a decrease in the MRCP, mainly above the mean activity measured at electrodes FC1-FC2, whereas the reduction observed after the time trial was related to the FC1-FC2 and C2 electrodes. After both exercises, the reduction in the late MRCP component above FC1-FC2 was significantly correlated with the reduction in P100 Hz (r = 0.61), and the reduction in the same component above C2 was significantly correlated with the reduction in VAL (r = 0.64). In conclusion, large-muscle group exercise induced a reduction in pre-motor potential, which was related to muscle alterations and resulted in the inability to produce a maximal voluntary contraction.

  17. Influence of microstructure on high-cycle fatigue of Ti-6Al-4V: Bimodal vs. lamellar structures

    NASA Astrophysics Data System (ADS)

    Nalla, R. K.; Ritchie, R. O.; Boyce, B. L.; Campbell, J. P.; Peters, J. O.

    2002-03-01

    The high-cycle fatigue (HCF) of titanium alloy turbine engine components remains a principal cause of failures in military aircraft engines. A recent initiative sponsored by the United States Air Force has focused on the major drivers for such failures in Ti-6Al-4V, a commonly used turbine blade alloy, specifically for fan and compressor blades. However, as most of this research has been directed toward a single processing/heat-treated condition, the bimodal (solution-treated and overaged (STOA)) microstructure, there have been few studies to examine the role of microstructure. Accordingly, the present work examines how the overall resistance to high-cycle fatigue in Ti-6Al-4V compares between the bimodal microstructure and a coarser lamellar ( β-annealed) microstructure. Several aspects of the HCF problem are examined. These include the question of fatigue thresholds for through-thickness large and short cracks; microstructurally small, semi-elliptical surface cracks; and cracks subjected to pure tensile (mode I) and mixed-mode (mode I+II) loading over a range of load ratios (ratio of minimum to maximum load) from 0.1 to 0.98, together with the role of prior damage due to sub-ballistic impacts (foreign-object damage (FOD)). Although differences are not large, it appears that the coarse lamellar microstructure has improved smooth-bar stress-life (S-N) properties in the HCF regime and superior resistance to fatigue-crack propagation (in pure mode I loading) in the presence of cracks that are large compared to the scale of the microstructure; however, this increased resistance to crack growth compared to the bimodal structure is eliminated at extremely high load ratios. Similarly, under mixed-mode loading, the lamellar microstructure is generally superior. In contrast, in the presence of microstructurally small cracks, there is little difference in the HCF properties of the two microstructures. Similarly, resistance to HCF failure following FOD is comparable in the

  18. Integrated Turbine-Based Combined Cycle Dynamic Simulation Model

    NASA Technical Reports Server (NTRS)

    Haid, Daniel A.; Gamble, Eric J.

    2011-01-01

    A Turbine-Based Combined Cycle (TBCC) dynamic simulation model has been developed to demonstrate all modes of operation, including mode transition, for a turbine-based combined cycle propulsion system. The High Mach Transient Engine Cycle Code (HiTECC) is a highly integrated tool comprised of modules for modeling each of the TBCC systems whose interactions and controllability affect the TBCC propulsion system thrust and operability during its modes of operation. By structuring the simulation modeling tools around the major TBCC functional modes of operation (Dry Turbojet, Afterburning Turbojet, Transition, and Dual Mode Scramjet) the TBCC mode transition and all necessary intermediate events over its entire mission may be developed, modeled, and validated. The reported work details the use of the completed model to simulate a TBCC propulsion system as it accelerates from Mach 2.5, through mode transition, to Mach 7. The completion of this model and its subsequent use to simulate TBCC mode transition significantly extends the state-of-the-art for all TBCC modes of operation by providing a numerical simulation of the systems, interactions, and transient responses affecting the ability of the propulsion system to transition from turbine-based to ramjet/scramjet-based propulsion while maintaining constant thrust.

  19. Importance of crack-propagation-induced ε-martensite in strain-controlled low-cycle fatigue of high-Mn austenitic steel

    NASA Astrophysics Data System (ADS)

    Li, Huichao; Koyama, Motomichi; Sawaguchi, Takahiro; Tsuzaki, Kaneaki; Noguchi, Hiroshi

    2015-06-01

    We investigated the roles of deformation-induced ε-martensitic transformation on strain-controlled low-cycle fatigue (LCF) through crack-propagation analysis involving a notching technique that used a focused ion beam (FIB) setup on Fe-30Mn-4Si-2Al austenitic steel. Using the FIB notch, we separated the microstructure evolution into macroscopic cyclic deformation-induced and crack-propagation-induced microstructures. Following this, we clarified the fatigue crack-propagation-induced ε-martensitic transformation to decelerate crack propagation at a total strain range of 2%, obtaining an extraordinary LCF life of 1.1 × 104 cycles.

  20. High cycles fatigue damage of CFRP plates clamped by bolts for axial coupling joint with off-set angle during rotation

    NASA Astrophysics Data System (ADS)

    Ooka, Kazuaki; Okubo, Kazuya; Fujii, Toru; Umeda, Shinichi; Fujii, Masayuki; Sugiyama, Tetsuya

    2014-03-01

    This study discussed the change of residual fracture torque and the fatigue damage process of thin CFRP plates clamped by bolts for axial coupling joint, in which flexible deformation was allowed in the direction of off-set angle by the deflection of the CFRP plates while effective stiffness was obtained in rotational direction. Mechanically laminated 4 layers of the CFRP plates were repeatedly deflected during the rotation of axial coupling, when two axes were jointed with 3 degree of off-set angle, in which number of revolution was 1,800 rpm (30Hz of loading frequency). At first, the fracture morphology of specimen and the residual fracture torque was investigated after 1.0×107 cycles of repeated revolutions. The reduction ratio of spring constant was also determined by simple bending test after the fatigue. The residual fracture torque of the joint was determined on the rotational test machine after 1.0×107 cycles of fatigue. After rotations of cyclic fatigue, fiber breaking and wear of matrix were observed around the fixed parts compressed by washers for setting bolts. The reduction of spring constant of the CFRP plates was caused by the initiation of cyclic fatigue damages around the fixed parts, when the axial coupling joint was rotated with off-set angle. It was found that residual fracture torque of the joint was related with the specific fatigue damage of the CFRP observed in this study.

  1. Crack Growth Behavior in the Threshold Region for High Cycle Fatigue Loading

    NASA Technical Reports Server (NTRS)

    Forman, Royce G.; Figert, J.; Beek, J.; Ventura, J.; Martinez, J.; Samonski, F.

    2011-01-01

    This presentation describes results obtained from a research project conducted at the NASA Johnson Space Center (JSC) that was jointly supported by the FAA Technical Center and JSC. The JSC effort was part of a multi-task FAA program involving several U.S. laboratories and initiated for the purpose of developing enhanced analysis tools to assess damage tolerance of rotorcraft and aircraft propeller systems. The research results to be covered in this presentation include a new understanding of the behavior of fatigue crack growth in the threshold region. This behavior is important for structural life analysis of aircraft propeller systems and certain rotorcraft structural components (e.g., the mast). These components are often designed to not allow fatigue crack propagation to exceed an experimentally determined fatigue crack growth threshold value. During the FAA review meetings for the program, disagreements occurred between the researchers regarding the observed fanning (spread between the da/dN curves of constant R) in the threshold region at low stress ratios, R. Some participants believed that the fanning was a result of the ASTM load shedding test method for threshold testing, and thus did not represent the true characteristics of the material. If the fanning portion of the threshold value is deleted or not included in a life analysis, a significant penalty in the calculated life and design of the component would occur. The crack growth threshold behavior was previously studied and reported by several research investigators in the time period: 1970-1980. Those investigators used electron microscopes to view the crack morphology of the fatigue fracture surfaces. Their results showed that just before reaching threshold, the crack morphology often changed from a striated to a faceted or cleavage-like morphology. This change was reported to have been caused by particular dislocation properties of the material. Based on the results of these early investigations, a

  2. High-cycle fatigue of 10M Ni-Mn-Ga magnetic shape memory alloy in reversed mechanical loading

    NASA Astrophysics Data System (ADS)

    Aaltio, I.; Soroka, A.; Ge, Y.; Söderberg, O.; Hannula, S.-P.

    2010-07-01

    Application of Ni-Mn-Ga magnetic shape memory alloys in magnetic-field-induced actuation relies on their performance in long-term high-cycle fatigue. In this paper the performance and changes in the microstructure of a Ni-Mn-Ga 10M martensite single crystal material are reported in a long-term mechanically induced shape change cycling. The longest test was run for 2 × 109 cycles at a frequency of 250 Hz and a strain amplitude of ± 1%. After the test a clear increase of the dynamic stiffness of the material was detected. Three specimens out of ten were cycled until fracture occurred and their fracture mechanism was studied. It was observed that the macroscopic crack growth took place roughly at a 45° angle with respect to the loading direction that was along the lang100rang crystallographic direction of the sample. The macroscopic fracture plane seemed to correspond roughly to the {111} crystal planes. On a microscopic scale the fracture propagated in a step-like manner at least partly along crystallographic planes. The steps at the fracture plane correspond to the {101} twin planes, with the height of steps along the lang101rang direction. The final fracture of the samples occurred in a brittle manner after the critical stress was exceeded.

  3. Investigation of thermal fatigue in fiber composite materials. [(thermal cycling tests)

    NASA Technical Reports Server (NTRS)

    Fahmy, A. A.; Cunningham, T. G.

    1976-01-01

    Graphite-epoxy laminates were thermally cycled to determine the effects of thermal cycles on tensile properties and thermal expansion coefficients of the laminates. Three 12-ply laminate configurations were subjected to up to 5,000 thermal cycles. The cumulative effect of the thermal cycles was determined by destructive inspection (electron micrographs and tensile tests) of samples after progressively larger numbers of cycles. After thermal cycling, the materials' tensile strengths, moduli, and thermal expansion coefficients were significantly lower than for the materials as fabricated. Most of the degradation of properties occurred after only a few cycles. The property degradation was attributed primarily to the progressive development of matrix cracks whose locations depended upon the layup orientation of the laminate.

  4. Cycle Analysis using Exhaust Heat of SOFC and Turbine Combined Cycle by Absorption Chiller

    NASA Astrophysics Data System (ADS)

    Takezawa, Shinya; Wakahara, Kenji; Araki, Takuto; Onda, Kazuo; Nagata, Susumu

    A power generating efficiency of solid oxide fuel cell (SOFC) and gas turbine combined cycle is fairly high. However, the exhaust gas temperature of the combined cycle is still high, about 300°C. So it should be recovered for energy saving, for example, by absorption chiller. The energy demand for refrigeration cooling is recently increasing year by year in Japan. Then, we propose here a cogeneration system by series connection of SOFC, gas turbine and LiBr absorption chiller to convert the exhaust heat to the cooling heat. As a result of cycle analysis of the combined system with 500kW class SOFC, the bottoming single-effect absorption chiller can produce the refrigerating capacity of about 120kW, and the double-effect absorption chiller can produce a little higher refrigerating capacity of about 130kW without any additional fuel. But the double-effect absorption chiller became more expensive and complex than the single-effect chiller.

  5. Fracture morphologies of carbon-black-loaded SBR (styrene-butadiene rubber) subjected to low-cycle, high-stress fatigue. [Styrene-butadiene rubber

    SciTech Connect

    Goldberg, A.; Lesuer, D.R.; Patt, J.

    1988-02-01

    Experimental results, together with an analytical model, related to the loss in tensile strength of styrene-butadiene rubber (SBR) loaded with carbon black (CB) that had been subjected to low-cycle, high-stress fatigue tests were presented in a prior paper. The drop in tensile strength relative to that of a virgin sample was considered to be a measure of damage induced during the fatigue test. The present paper is a continuation of this study dealing with the morphological interpretations of the fractured surfaces, whereby the cyclic-tearing behavior, resulting in the damage, is related to the test and material parameters. It was found that failure is almost always initiated in the bulk of a sample at a material flaw. The size and definition of a flaw increase with an increase in carbon-black loading. Initiation flaw sites are enveloped by fan-shaped or penny-shaped regions which develop during cycling. The size and morphology of a fatigue-tear region appears to be independent of the fatigue load or the extent of the damage (strength loss). By contrast, either an increase in cycling load or an increase in damage at constant load increases the definition of the fatigue-region morphology for all formulations of carbon-black. On the finest scale, the morphology can be described in terms of tearing of individual groups of rubber strands, collapsing to form a cell-like structure. 18 refs., 13 figs.

  6. Characterization of High Cycle Fatigue Behavior of a New Generation Aluminum Lithium Alloy (Preprint)

    DTIC Science & Technology

    2011-07-01

    any section (ab = cd) and ‘ h ’ the thickness (ad = bc) which is uniform throughout the beam. The first order stress distribution for such conditions...propagation [20]. This retardation in crack growth rate results in improved fatigue endurance which is given as [26], ( ) g m c frth d K 2 * π σσ += (4...where *frσ is the friction stress for dislocation movement, m cK is the microscopic stress intensity factor and dg is the grain size. Thus, for

  7. Bithermal Low-Cycle Fatigue Behavior of a NiCoCrAlY-Coated Single Crystal Superalloy

    NASA Technical Reports Server (NTRS)

    Gayda, J.; Gabb, T. P.; Miner, R. V.; Halford, G. R.

    1987-01-01

    Specimens of a single crystal superalloy, PWA 1480, both bare and coated with a NiCoCrAlY alloy, PWA 276, were tested in low-cycle fatigue at 650 and 1050 C, and in bithermal thermomechanical fatigue tests. In the two bithermal test types, tensile strain was imposed at one of the two temperatures and reversed in compression at the other. In the high-strain regime, lives for both bithermal test types approached that for the 650 C isothermal test on an inelastic strain basis, all being controlled by the low ductility of the superalloy at 650 C. In the low-strain regime, coating cracking reduced life in the 650 C isothermal test. The bithermal test imposing tension at 650 C, termed out-of-phase, also produced rapid surface cracking, but in both coated and bare specimens. Increased crack growth rates also occurred for the out-of-phase test. Increased lives in vacuum suggested that there is a large environmental contribution to damage in the out-of-phase test due to the 1050 C exposure followed by tensile straining at the low temperature.

  8. Effects of stress ratio on the temperature-dependent high-cycle fatigue properties of alloy steels

    NASA Astrophysics Data System (ADS)

    Lü, Zhi-yang; Wan, Ao-shuang; Xiong, Jun-jiang; Li, Kuang; Liu, Jian-zhong

    2016-12-01

    This paper addresses the effects of stress ratio on the temperature-dependent high-cycle fatigue (HCF) properties of alloy steels 2CrMo and 9CrCo, which suffer from substantial vibrational loading at small stress amplitude, high stress ratio, and high frequency in the high-temperature environments in which they function as blade and rotor spindle materials in advanced gas or steam turbine engines. Fatigue tests were performed on alloy steels 2CrMo and 9CrCo subjected to constant-amplitude loading at four stress ratios and at four and three temperatures, respectively, to determine their temperature-dependent HCF properties. The interaction mechanisms between high temperature and stress ratio were deduced and compared with each other on the basis of the results of fractographic analysis. A phenomenological model was developed to evaluate the effects of stress ratio on the temperature-dependent HCF properties of alloy steels 2CrMo and 9CrCo. Good correlation was achieved between the predictions and actual experiments, demonstrating the practical and effective use of the proposed method.

  9. Microstructure-sensitive weighted probability approach for modeling surface to bulk transition of high cycle fatigue failures dominated by primary inclusions

    NASA Astrophysics Data System (ADS)

    Salajegheh, Nima

    The mechanical alloying and casting processes used to make polycrystalline metallic materials often introduce undesirable non-metallic inclusions and pores. These are often the dominant sites of fatigue failure origination at the low stress amplitudes that correspond to the high cycle fatigue (HCF) and very high cycle fatigue (VHCF) regimes, in which the number of cycles to crack initiation is more than 106. HCF and VHCF experiments on some advanced metallic alloys, such as powder metallurgy Ni-base superalloys, titanium alloys, and high-strength steels have shown that the critical inclusions and pores can appear on the surface as well as in the bulk of the specimen. Fatigue lives have been much higher for specimens that fail from a bulk site. The relative number of bulk initiations increases as the stress amplitude decreases such that just below the traditional HCF limit, fatigue life data appears to be evenly scattered between two datasets corresponding to surface and bulk initiations. This is often referred to as surface to bulk transition in the VHCF regime. Below this transition stress, the likelihood of surface versus bulk initiation significantly impacts the low failure probability estimate of fatigue life. Under these circumstances, a large number of very costly experiments need to be conducted to obtain a statistically representative distribution of fatigue life and to predict the surface versus bulk initiation probability. In this thesis, we pursue a simulation-based approach whereby microstructure-sensitive finite element simulations are performed within a statistical construct to examine the VHCF life variability and assess the surface initiation probability. The methodology introduced in this thesis lends itself as a cost-effective platform for development of microstructure-property relations to support design of new or modified alloys, or to more efficiently predict the properties of existing alloys.

  10. Effects of combined plasma chromizing and shot peening on the fatigue properties of a Ti6Al4V alloy

    NASA Astrophysics Data System (ADS)

    Yu, Shouming; Liu, Daoxin; Zhang, Xiaohua; Du, Dongxing

    2015-10-01

    A plasma chromizing treatment was conducted on Ti6Al4V samples by employing the recently developed double glow plasma surface alloying technology. The Cr-alloyed layer consisted of four sub-layers, namely the Cr deposition, Cr2Ti, CrTi4, and Cr-Ti solid-solution layers. The local hardness and moduli were determined via nanoindentation. In addition, the fatigue properties of the samples were evaluated by using a rotating-bending fatigue machine under a given load. The results showed that the hardness or elastic moduli of the adjacent sub-layers differed significantly and the fatigue properties of the Ti6Al4V alloy deteriorated with the plasma chromizing treatment. This deterioration stemmed mainly from cracks initiated at the interfaces between the sub-layers and the microstructural changes of the substrate; these changes were induced by the high temperature used in the plasma chromizing process. However, the fatigue life of the plasma-chromized samples was increased by a shot peening post-treatment. The fatigue life of the samples resulting from this combination of treatments was slightly higher than that of the single-shot-peened Ti6Al4V substrate. In fact, the sample retaining only the Cr-Ti solid-solution layer (that is, the first three sub-layers were removed), when shot-peened, exhibited the highest fatigue life among all the tested samples; this was attributed to that sample having the highest residual compressive stress, the significant work hardening, and the good hardness to toughness balance.

  11. High Cycle Fatigue Properties Of Electron Beam Melted TI-6AL-4V Samples Without And With Integrated Defects ("Effects Of Defects")

    NASA Astrophysics Data System (ADS)

    Brandl, Erhard; Greitemeier, Daniel; Maier, Hans Jurgen; Syassen, Freerk

    2012-07-01

    The understanding of additive manufactured material properties is still at an early stage and mostly not profound. Nowadays, there is only little experience in predicting the effect of defects (e.g. porosity, unmelted spots, insufficient bonding between the layers) on the fatigue behaviour. In this paper, some of these questions are adressed. An electron beam melting process is used to manufacture Ti-6Al-4V high cycle fatigue samples without and with intentionally integrated defects inside of the samples. The samples were annealed or hot isostatically pressed. The defects were analysed by non- destructive methods before and by light/electron microscopy after the tests. In order to predict the high cycle fatigue properties, the crack propagation properties of the material (da/dN - ΔK curve) were tested and AFGROW simulation was used.

  12. Direct coal-fired gas turbines for combined cycle plants

    SciTech Connect

    Rothrock, J.; Wenglarz, R.; Hart, P.; Mongia, H.

    1993-11-01

    The combustion/emissions control island of the CFTCC plant produces cleaned coal combustion gases for expansion in the gas turbine. The gases are cleaned to protect the turbine from flow-path degeneration due to coal contaminants and to reduce environmental emissions to comparable or lower levels than alternate clean coal power plant tedmologies. An advantage of the CFTCC system over other clean coal technologies using gas turbines results from the CFTCC system having been designed as an adaptation to coal of a natural gas-fired combined cycle plant. Gas turbines are built for compactness and simplicity. The RQL combustor is designed using gas turbine combustion technology rather than process plant reactor technology used in other pressurized coal systems. The result is simpler and more compact combustion equipment than for alternate technologies. The natural effect is lower cost and improved reliability. In addition to new power generation plants, CFTCC technology will provide relatively compact and gas turbine compatible coal combustion/emissions control islands that can adapt existing natural gas-fired combined cycle plants to coal when gas prices rise to the point where conversion is economically attractive. Because of the simplicity, compactness, and compatibility of the RQL combustion/emission control island compared to other coal technologies, it could be a primary candidate for such conversions.

  13. Gas turbine and combined-cycle capacity enhancement

    SciTech Connect

    1995-01-01

    This report presents interim results of a study of capacity enhancement of gas turbines and combined cycles. A portion of the study is based on a tailored collaboration study for Missouri Public Service. The techniques studied include water injection, steam injection, increased firing temperature, supercharging, and inlet cooling for the gas turbines. The inlet cooling approaches cover evaporative cooling with and without media, water cooling, thermal energy storage (TES) systems using ice or water and continuous refrigeration. Results are given for UTC FT4/GG4, GE MS5001, MS7001, W501 and W251 gas turbines. Duct firing of a three-pressure HRSG for peaking capacity is investigated. The GE PG7221(FA) is used as the reference gas turbine for this combined cycle. The results to-date indicate that the utilities have a number of viable options for capacity enhancement that are dependent on the mission of the gas turbine, local climate, and the design of the gas turbine.

  14. High-temperature, low-cycle fatigue of advanced copper-base alloys for rocket nozzles. Part 1: Narloy Z

    NASA Technical Reports Server (NTRS)

    Conway, J. B.; Stentz, R. H.; Berling, J. T.

    1974-01-01

    Short-term tensile and low-cycle fatigue data are reported for Narloy Z, a centrifugally cast, copper-base alloy. Tensile tests were performed at room temperature in air and in argon at 482, 538 and 593 C using an axial strain rate of .002/sec to the -1 power. In addition tensile tests were performed at 538 C in an evaluation of tensile properties at strain rates of .004 and .01/sec to the -1 power. Ultimate and yield strength values of about 315 and 200 MN/sq m respectively were recorded at room temperature and these decreased to about 120 and 105 respectively as the temperature was increased to 593 C. Reduction in area values were recorded in the range from 40 to 50% with some indication of a minimum ductility point at 538 C.

  15. Effect of beta flecks on low-cycle fatigue properties of Ti-10V-2Fe-3Al

    SciTech Connect

    Weldong, Z.; Yigang, Z.; Hanquing, Y.

    2000-04-01

    The effect of beta flecks on low-cycle fatigue (LCF) properties was investigated at room temperature for a high-temperature ({alpha} + {beta})-processed and also a {beta}-processed Ti-10V-2Fe-3Al alloy. For both the ({alpha} + {beta})-processed and the {beta}-processed material, beta flecks had a significant influence on LCF and tensile properties. The materials with beta flecks showed a loss in LCF life and ductility. Larger beta flecks resulted in lower LCF life and ductility. It seemed that {beta}-forged material contained much smaller beta flecks but had a similar detrimental effect on LCF properties as the ({alpha} + {beta})-processed one. Based on the diffusion calculation, it could be concluded that chemical composition inhomogeneities could not be reduced by using beta forging in the 820 C {beta} region. Extensive light microscopy and scanning electron microscopy (SEM) observations showed that beta flecks were susceptible to crack nucleation and propagation.

  16. Effects of geometry and materials on low cycle fatigue life of turbine blades in LOX/hydrogen rocket engines

    NASA Technical Reports Server (NTRS)

    Ryan, R. M.; Gross, L. A.

    1986-01-01

    This paper presents the results of an advanced turbine blade test program aimed at improving turbine blade low cycle fatigue (LCF) life. A total of 21 blades were tested in a blade thermal tester. The blades were made of MAR-M-246(Hf)DS and PWA-1480SC in six different geometries. The test results show that the PWA-1480SC material improved life by a factor of 1.7 to 3.0 over the current MAR-M-246(Hf)DS. The geometry changes yielded life improvements as high as 20 times the baseline blade made of PWA-1480SC and 34 times the baseline MAR-M-246DS blade.

  17. Current activities in standardization of high-temperature, low-cycle-fatigue testing techniques in the United States

    NASA Technical Reports Server (NTRS)

    Verrilli, Michael J.; Ellis, J. Rodney; Swindeman, Robert W.

    1990-01-01

    The American Society for Testing and Materials (ASTM) standard E606-80 is the most often used recommended testing practice for low-cycle-fatigue (LCF) testing in the United States. The standard was first adopted in 1977 for LCF testing at room temperature and was modified in 1980 to include high-temperature testing practices. Current activity within ASTM is aimed at extending the E606-80 recommended practices to LCF under thermomechanical conditions, LCF in high-pressure hydrogen, and LCF in metal-matrix composite materials. Interlaboratory testing programs conducted to generate a technical base for modifying E606-80 for the aforementioned LCF test types are discussed.

  18. Quantitative enhancement of fatigue crack monitoring by imaging surface acoustic wave reflection in a space-cycle-load domain

    SciTech Connect

    Connolly, G. D.; Rokhlin, S. I.

    2011-06-23

    The surface wave acoustic method is applied to the in-situ monitoring of fatigue crack initiation and evolution on tension specimens. A small low-frequency periodic loading is also applied, resulting in a nonlinear modulation of reflected pulses. The acoustic wave reflections are collected for: each experimental cycle; a range of applied tension and modulation load levels; and a range of spatial propagation positions, and are presented in image form to aid pattern identification. Salient features of the image are then extracted and processed to evaluate the initiation time of the crack and its subsequent size evolution until sample failure. Additionally, a method for enhancing signal to noise ratio in Ti-6242 alloy samples is demonstrated.

  19. Effect of acute exercise-induced fatigue on maximal rate of heart rate increase during submaximal cycling.

    PubMed

    Thomson, Rebecca L; Rogers, Daniel K; Howe, Peter R C; Buckley, Jonathan D

    2016-01-01

    Different mathematical models were used to evaluate if the maximal rate of heart rate (HR) increase (rHRI) was related to reductions in exercise performance resulting from acute fatigue. Fourteen triathletes completed testing before and after a 2-h run. rHRI was assessed during 5 min of 100-W cycling and a sigmoidal (rHRIsig) and exponential (rHRIexp) model were applied. Exercise performance was assessed using a 5-min cycling time-trial. The run elicited reductions in time-trial performance (1.34 ± 0.19 to 1.25 ± 0.18 kJ · kg(-1), P < 0.001), rHRIsig (2.25 ± 1.0 to 1.14 ± 0.7 beats · min(-1) · s(-1), P < 0.001) and rHRIexp (3.79 ± 2.07 to 1.98 ± 1.05 beats · min(-1) · s(-1), P = 0.001), and increased pre-exercise HR (73.0 ± 8.4 to 90.5 ± 11.4 beats · min(-1), P < 0.001). Pre-post run difference in time-trial performance was related to difference in rHRIsig (r = 0.58, P = 0.04 and r = 0.75, P = 0.003) but not rHRIexp (r = -0.04, P = 0.9 and r = 0.27, P = 0.4) when controlling for differences in pre-exercise and steady-state HR. rHRIsig was reduced following acute exercise-induced fatigue, and correlated with difference in performance.

  20. Acute effects of an arginine-based supplement on neuromuscular, ventilatory, and metabolic fatigue thresholds during cycle ergometry.

    PubMed

    Zak, Roksana B; Camic, Clayton L; Hill, Ethan C; Monaghan, Molly M; Kovacs, Attila J; Wright, Glenn A

    2015-04-01

    The purpose of the present study was to examine the effects of an acute dose of an arginine-based supplement on the physical working capacity at the fatigue threshold (PWCFT), lactate threshold (LT), ventilatory threshold (VT), and peak oxygen uptake during incremental cycle ergometry. This study used a double-blinded, placebo-controlled, within-subjects crossover design. Nineteen untrained men (mean age ± SD = 22.0 ± 1.7 years) were randomly assigned to ingest either the supplement (3.0 g of arginine, 300 mg of grape seed extract, and 300 mg of polyethylene glycol) or placebo (microcrystalline cellulose) and performed an incremental test on a cycle ergometer for determination of PWCFT, LT, VT, and peak oxygen uptake. Following a 1-week period, the subjects returned to the laboratory and ingested the opposite substance (either supplement or placebo) prior to completing another incremental test to be reassessed for PWCFT, LT, VT, and peak oxygen uptake. The paired-samples t tests indicated there were significant (P < 0.05) mean differences between the arginine and placebo conditions for the PWCFT (192 ± 42 vs. 168 ± 53 W, respectively) and VT (2546 ± 313 vs. 2452 ± 342 mL·min(-1)), but not the LT (135 ± 26 vs. 138 ± 22 W), absolute peak oxygen uptake (3663 ± 445 vs. 3645 ± 438 mL·min(-1)), or relative peak oxygen uptake (46.5 ± 6.0 vs. 46.2 ± 5.0 mL·kg(-1)·min(-1)). These findings suggested that the arginine-based supplement may be used on an acute basis for delaying the onset of neuromuscular fatigue (i.e., PWCFT) and improving the VT in untrained individuals.

  1. The NASA ASTP Combined-Cycle Propulsion Database Project

    NASA Technical Reports Server (NTRS)

    Hyde, Eric H.; Escher, Daric W.; Heck, Mary T.; Roddy, Jordan E.; Lyles, Garry (Technical Monitor)

    2000-01-01

    The National Aeronautics and Space Administration (NASA) communicated its long-term R&D goals for aeronautics and space transportation technologies in its 1997-98 annual progress report (Reference 1). Under "Pillar 3, Goal 9" a 25-year-horizon set of objectives has been stated for the Generation 3 Reusable Launch Vehicle ("Gen 3 RLV") class of space transportation systems. An initiative referred to as "Spaceliner 100" is being conducted to identify technology roadmaps in support of these objectives. Responsibility for running "Spaceliner 100" technology development and demonstration activities have been assigned to NASA's agency-wide Advanced Space Transportation Program (ASTP) office located at the Marshall Space Flight Center. A key technology area in which advances will be required in order to meet these objectives is propulsion. In 1996, in order to expand their focus beyond "allrocket" propulsion systems and technologies (see Appendix A for further discussion), ASTP initiated technology development and demonstration work on combined-cycle airbreathing/rocket propulsion systems (ARTT Contracts NAS8-40890 through 40894). Combined-cycle propulsion (CCP) activities (see Appendix B for definitions) have been pursued in the U.S. for over four decades, resulting in a large documented knowledge base on this subject (see Reference 2). In the fall of 1999 the Combined-Cycle Propulsion Database (CCPD) project was established with the primary purpose of collecting and consolidating CCP related technical information in support of the ASTP's ongoing technology development and demonstration program. Science Applications International Corporation (SAIC) was selected to perform the initial development of the Database under its existing support contract with MSFC (Contract NAS8-99060) because of the company's unique combination of capabilities in database development, information technology (IT) and CCP knowledge. The CCPD is summarized in the descriptive 2-page flyer appended

  2. Investigation of gasification chemical looping combustion combined cycle performance

    SciTech Connect

    Wenguo Xiang; Sha Wang; Tengteng Di

    2008-03-15

    A novel combined cycle based on coal gasification and chemical looping combustion (CLC) offers a possibility of both high net power efficiency and separation of the greenhouse gas CO{sub 2}. The technique involves the use of a metal oxide as an oxygen carrier, which transfers oxygen from the combustion air to the fuel, and the avoidance of direct contact between fuel and combustion air. The fuel gas is oxidized by an oxygen carrier, an oxygen-containing compound, in the fuel reactor. The oxygen carrier in this study is NiO. The reduced oxygen carrier, Ni, in the fuel reactor is regenerated by the air in the air reactor. In this way, fuel and air are never mixed, and the fuel oxidation products CO{sub 2} and water vapor leave the system undiluted by air. All that is needed to get an almost pure CO{sub 2} product is to condense the water vapor and to remove the liquid water. When the technique is combined with gas turbine and heat recovery steam generation technology, a new type of combined cycle is formed which gives a possibility of obtaining high net power efficiency and CO{sub 2} separation. The performance of the combined cycle is simulated using the ASPEN software tool in this paper. The influence of the water/coal ratio on the gasification and the influence of the CLC process parameters such as the air reactor temperature, the turbine inlet supplementary firing, and the pressure ratio of the compressor on the system performance are discussed. Results show that, assuming an air reactor temperature of 1200{sup o}C, a gasification temperature of 1100 {sup o}C, and a turbine inlet temperature after supplementary firing of 1350{sup o}C, the system has the potential to achieve a thermal efficiency of 44.4% (low heating value), and the CO{sub 2} emission is 70.1 g/(kW h), 90.1% of the CO{sub 2} captured. 22 refs., 7 figs., 6 tabs.

  3. High-Temperature, Low-Cycle Fatigue of Copper-Base Alloys for Rocket Nozzles. Part 1: Data Summary for Materials Tested in Prior Programs

    NASA Technical Reports Server (NTRS)

    Conway, J. B.; Stentz, R. H.; Berling, J. T.

    1975-01-01

    A more detailed analysis of the results obtained in 188 previously reported low-cycle fatigue tests of various candidate materials for regeneratively-cooled, reusable rocket nozzle liners was reported. Plots of load range versus cycles were reported for each test along with a stress-strain hysteresis loop near half-life. In addition, a summary table was provided to compare N5 (cycles to a five percent load range drop) and Nf (cycles to complete specimen separation) values for each test.

  4. Comparison of Engine Cycle Codes for Rocket-Based Combined Cycle Engines

    NASA Technical Reports Server (NTRS)

    Waltrup, Paul J.; Auslender, Aaron H.; Bradford, John E.; Carreiro, Louis R.; Gettinger, Christopher; Komar, D. R.; McDonald, J.; Snyder, Christopher A.

    2002-01-01

    This paper summarizes the results from a one day workshop on Rocket-Based Combined Cycle (RBCC) Engine Cycle Codes held in Monterey CA in November of 2000 at the 2000 JANNAF JPM with the authors as primary participants. The objectives of the workshop were to discuss and compare the merits of existing Rocket-Based Combined Cycle (RBCC) engine cycle codes being used by government and industry to predict RBCC engine performance and interpret experimental results. These merits included physical and chemical modeling, accuracy and user friendliness. The ultimate purpose of the workshop was to identify the best codes for analyzing RBCC engines and to document any potential shortcomings, not to demonstrate the merits or deficiencies of any particular engine design. Five cases representative of the operating regimes of typical RBCC engines were used as the basis of these comparisons. These included Mach 0 sea level static and Mach 1.0 and Mach 2.5 Air-Augmented-Rocket (AAR), Mach 4 subsonic combustion ramjet or dual-mode scramjet, and Mach 8 scramjet operating modes. Specification of a generic RBCC engine geometry and concomitant component operating efficiencies, bypass ratios, fuel/oxidizer/air equivalence ratios and flight dynamic pressures were provided. The engine included an air inlet, isolator duct, axial rocket motor/injector, axial wall fuel injectors, diverging combustor, and exit nozzle. Gaseous hydrogen was used as the fuel with the rocket portion of the system using a gaseous H2/O2 propellant system to avoid cryogenic issues. The results of the workshop, even after post-workshop adjudication of differences, were surprising. They showed that the codes predicted essentially the same performance at the Mach 0 and I conditions, but progressively diverged from a common value (for example, for fuel specific impulse, Isp) as the flight Mach number increased, with the largest differences at Mach 8. The example cases and results are compared and discussed in this paper.

  5. Assessment of low-cycle fatigue life of Sn-3.5mass%Ag-X (X=Bi or Cu) alloy by strain range partitioning approach

    NASA Astrophysics Data System (ADS)

    Kariya, Yoshiharu; Morihata, Tomoo; Hazawa, Eisaku; Otsuka, Masahisa

    2001-09-01

    The fatigue lives and damage mechanisms of Sn-Ag-X (X=Bi and Cu) solder alloys under creep-fatigue interaction mode have been investigated, and the adaptability of the strain partitioning approach to the creep-fatigue of these alloys was examined. Symmetrical and asymmetrical saw-tooth strain profiles components ( i.e., fast-fast, fast-slow, slow-fast and slow-slow) were employed. Application of the slow slow,strain mode did not have an effect on fatigue lives of the alloys under investigation. Transgranular fracture observed on the fracture surfaces suggests that creep damage might be cancelled under slowslow mode. The fatigue lives of all alloys were dramatically reduced under slowfast mode, which is attributed to intergranular cavitation and fracture during tensile creep flow. On the other hand, the compression creep component generated by fast-slow mode also significantly reduced the life of Sn-3.5Ag and Sn-3.5Ag-1Cu, while the component did not affect the life of Sn-3.5Ag-xBi (x=2 and 5). The four partitioned strain ranges (i.e.,p, pp, cp, and cc) versus life relationships were established in all alloys tested. Thus, it is confirmed that the creep-fatigue life of these alloys can be quantitatively predicted by the strain partitioning approach for any type of inelastic strain cycling.

  6. Effect of Solder-Joint Geometry on the Low-Cycle Fatigue Behavior of Sn- xAg-0.7Cu

    NASA Astrophysics Data System (ADS)

    Lee, Hwa-Teng; Huang, Kuo-Chen

    2016-12-01

    Low-cycle fatigue tests of Sn-Ag-Cu (SAC) Pb-free solder joints under fixed displacement were performed to evaluate the influence of Ag content (0-3 wt.%) and solder-joint geometry (barrel and hourglass types) on solder-joint fatigue behavior and reliability. The solder joints were composed of fine particles of Ag3Sn and Cu6Sn5, which aggregated as an eutectic constituent at grain boundaries of the primary β-Sn phase and formed a dense network structure. A decrease in the Ag content resulted in coarsening of the β-Sn and eutectic phases, which, in turn, decreased the strength of the joint and caused earlier failure. Solder joints in the hourglass form exhibited better fatigue performance with longer life than barrel-type joints. The sharp contact angle formed between the solder and the Cu substrate by the barrel-type joints concentrated stress, which compromised fatigue reliability. The addition of Ag to the solder, however, enhanced fatigue performance because of strengthening caused by Ag3Sn formation. The cracks of the barrel-type SAC solder joints originated mostly at the contact corner and propagated along the interfacial layer between the interfacial intermetallic compound (IMC) and solder matrix. Hourglass-type solder joints, however, demonstrated both crack initiation and propagation in the solder matrix (solder mode). The addition of 1.5-2.0 wt.% Ag to SAC solder appears to enhance the fatigue performance of solder joints while maintaining sufficient strength.

  7. Low-cycle fatigue behavior of NIMONIC PE16 at room temperature

    NASA Astrophysics Data System (ADS)

    Singh, V.; Sundararaman, M.; Chen, W.; Wahi, R. P.

    1991-02-01

    The fatigue behavior of NIMONIC PE16 has been investigated at room temperature as a function of γ' particle size (from 10 to 30 nm) and total strain amplitude (0.44 to 2.60 pct). All specimens initially harden and then soften on further deformation. The degrees of hardening and softening show a marked variation with γ' particle size and strain amplitude. Cyclic stress-strain and Coffin-Manson plots show a bilinear behavior with a change of slope at Δɛp/2, the plastic strain amplitude, of about 0.3 pct. These results are interpreted in terms of microstructural observations, namely, the number of slip systems activated and mutual interaction of dislocations on these systems, as well as their interaction with γ' particles.

  8. Male-killing bacteria trigger a cycle of increasing male fatigue and female promiscuity.

    PubMed

    Charlat, Sylvain; Reuter, Max; Dyson, Emily A; Hornett, Emily A; Duplouy, Anne; Davies, Neil; Roderick, George K; Wedell, Nina; Hurst, Gregory D D

    2007-02-06

    Sex-ratio distorters are found in numerous species and can reach high frequencies within populations. Here, we address the compelling, but poorly tested, hypothesis that the sex ratio bias caused by such elements profoundly alters their host's mating system. We compare aspects of female and male reproductive biology between island populations of the butterfly Hypolimnas bolina that show varying degrees of female bias, because of a male-killing Wolbachia infection. Contrary to expectation, female bias leads to an increase in female mating frequency, up to a point where male mating capacity becomes limiting. We show that increased female mating frequency can be explained as a facultative response to the depleted male mating resources in female biased populations. In other words, this system is one where male-killing bacteria trigger a vicious circle of increasing male fatigue and female promiscuity.

  9. Chronic fatigue syndrome: an approach combining self-management with graded exercise to avoid exacerbations.

    PubMed

    Nijs, Jo; Paul, Lorna; Wallman, Karen

    2008-04-01

    Controversy regarding the aetiology and treatment of patients with chronic fatigue syndrome continues among the medical professions. The Cochrane Collaboration advises practitioners to implement graded exercise therapy for patients with chronic fatigue syndrome using cognitive behavioural principles. Conversely, there is evidence that exercise can exacerbate symptoms in chronic fatigue syndrome, if too-vigorous exercise/activity promotes immune dysfunction, which in turn increases symptoms. When designing and implementing an exercise programme for chronic fatigue syndrome it is important to be aware of both of these seemingly opposing viewpoints in order to deliver a programme with no detrimental effects on the pathophysiology of the condition. Using evidence from both the biological and clinical sciences, this paper explains that graded exercise therapy for people with chronic fatigue syndrome can be undertaken safely with no detrimental effects on the immune system. Exercise programmes should be designed to cater for individual physical capabilities and should take into account the fluctuating nature of symptoms. In line with cognitive behaviourally and graded exercise-based strategies, self-management for people with chronic fatigue syndrome involves encouraging patients to pace their activities and respect their physical and mental limitations, with the ultimate aim of improving their everyday functioning.

  10. Selective serotonin reuptake inhibitor combined with dengzhanshengmai capsule improves the fatigue symptoms: a 12-week open-label pilot study

    PubMed Central

    Li, De-Qiang; Li, Zhong-Chun; Dai, Zhi-Yuan

    2015-01-01

    Objective: This study was to assess the efficacy and safety of selective serotonin reuptake inhibitor (SSRI) plus Dengzhanshengmai capsule in patients with chronic fatigue syndrome (CFS). Methods: SSRI at a moderate dose plus Dengzhanshengmai (n = 134) with SSRI alone (n = 134) were compared for the efficacy and safety in the treatment of CFS. The therapeutic efficacy and safety were evaluated. Results: As compared to monotherapy group, the efficacy in combined therapy group was better and characterized by the improvement of general fatigue (0.8±0.6 vs. 1.3±0.7), physical fatigue (0.6±0.3 vs. 1.0±0.4) and reduced activity (1.0±0.5 vs. 1.3±0.6) since the 2nd week (P<0.01) and in reduced motivation (2.1±0.8 vs. 2.4±1.0) since the 8th week (P<0.01) and the improvement continued thereafter. The mental fatigue score and HAD score were comparable between two groups (P>0.05). No significant difference was found in the drop-out rate between SSRI group (15.7%) and SSRI plus Dengzhanshengmai group (18.0%). The reasons for drop out were adverse events (7.5% vs. 9.7%), requests of the patients or career requirement (3.7% vs. 4.5%), loss to follow-up and others (2.2% vs. 3.0%) and lack of efficacy (2.2% vs. 0.7%). Although the patients in combined therapy group experienced a higher rate of hypertension than (5.8% vs. 1.5%), no significant difference was observed (P = 0.08). Conclusion: SSRI combined with Dengzhanshengmai capsule may significantly improve the general fatigue, physical fatigue, reduced activity and reduced motivation of CFS patients as compared to monotherapy with SSRI. Furthermore, this combined therapy is safe and tolerable. PMID:26380022

  11. 75 FR 17397 - Hydrogen Energy California's Integrated Gasification Combined Cycle Project, Kern County, CA...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-04-06

    ... Hydrogen Energy California's Integrated Gasification Combined Cycle Project, Kern County, CA--Notice of... proposed by HECA would demonstrate Integrated Gasification Combined Cycle (IGCC) technology with carbon... emissions of sulfur dioxide, nitrogen oxides, mercury, and particulates compared to conventional...

  12. Gasification combined cycle: Carbon dioxide recovery, transport, and disposal

    SciTech Connect

    Doctor, R.D.; Molburg, J.C.; Thimmapuram, P.; Berry, G.F.; Livengood, C.D. ); Johnson, R.A. )

    1993-01-01

    Initiatives to limit carbon dioxide (CO[sub 2]) emissions have drawn considerable interest to integrated gasification combined-cycle (IGCC) power generation. This process can reduce C0[sub 2] production because of its higher efficiency, and it is amenable to C0[sub 2] capture, because C0[sub 2] can be removed before combustion and the associated dilution with atmospheric nitrogen. This paper presents a process-design baseline that encompasses the IGCC system, C0[sub 2] transport by pipeline, and land-based sequestering of C0[sub 2] in geological reservoirs.The intent of this study is to provide the C0[sub 2] budget, or an equivalent C0[sub 2]'' budget, associated with each of the individual energy-cycle steps. Design capital and operating costs for the process are included in the full study but are not reported in the present paper. The value used for the equivalent C0[sub 2]'' budget will be 1 kg C0[sub 2]/kWh[sub e].

  13. Integrated gasifier combined cycle polygeneration system to produce liquid hydrogen

    NASA Technical Reports Server (NTRS)

    Burns, R. K.; Staiger, P. J.; Donovan, R. M.

    1982-01-01

    An integrated gasifier combined cycle (IGCC) system which simultaneously produces electricity, process steam, and liquid hydrogen was evaluated and compared to IGCC systems which cogenerate electricity and process steam. A number of IGCC plants, all employing a 15 MWe has turbine and producing from 0 to 20 tons per day of liquid hydrogen and from 0 to 20 MWt of process steam were considered. The annual revenue required to own and operate such plants was estimated to be significantly lower than the potential market value of the products. The results indicate a significant potential economic benefit to configuring IGCC systems to produce a clean fuel in addition to electricity and process steam in relatively small industrial applications.

  14. Coal-gasification combined-cycle power generation

    SciTech Connect

    Roberts, J.A.

    1984-06-01

    Rolls-Royce has joined forces with Foster Wheeler to offer a modern power plant that integrates the benefits of coal gasification with the efficiency advantages of combined-cycle power generation. Powered by fuel gas from two parallel Lurgi slagging gasifiers, the 150-MW power station employs two Rolls-Royce SK60 gas-turbine generating sets. The proposed plant is designed for continuous power generation and should operate efficiently down to one-third of its rated capacity. Rolls estimates that the installed cost for this station would be lower than that for a conventional coal-fired station of the same output with comparable operating costs. Cooling water requirements would be less than half those of a coal-fired station.

  15. Integrated gasifier combined cycle polygeneration system to produce liquid hydrogen

    NASA Astrophysics Data System (ADS)

    Burns, R. K.; Staiger, P. J.; Donovan, R. M.

    1982-07-01

    An integrated gasifier combined cycle (IGCC) system which simultaneously produces electricity, process steam, and liquid hydrogen was evaluated and compared to IGCC systems which cogenerate electricity and process steam. A number of IGCC plants, all employing a 15 MWe has turbine and producing from 0 to 20 tons per day of liquid hydrogen and from 0 to 20 MWt of process steam were considered. The annual revenue required to own and operate such plants was estimated to be significantly lower than the potential market value of the products. The results indicate a significant potential economic benefit to configuring IGCC systems to produce a clean fuel in addition to electricity and process steam in relatively small industrial applications.

  16. Specific features of combined generation of electric power, heat, and cold by combined-cycle plants

    NASA Astrophysics Data System (ADS)

    Klimenko, A. V.; Agababov, V. S.; Rogova, A. A.; Tideman, P. A.

    2015-03-01

    Trigeneration systems based on the combined-cycle plants of condensation type and the combined-cycle plants of cogeneration type of several possible structures for the simultaneous generation of heat and cold are developed. Two types of their operational modes are considered: trigeneration complexes with separate and simultaneous generation of heat and cold. In the first case, two assemblies (thermotransformers) of different types are used for generation of heat and cold, one of which is designed to generate heat and the second to generate cold. In the second case, the heat and cold are generated simultaneously in one thermotransformer. In the article, the results of thermodynamic analysis and calculations of technical and economic efficiency of the developed trigeneration systems are presented.

  17. Experimental study of cyclic creep and high-cycle fatigue of welded joints of St3 steel by the DIC technique

    SciTech Connect

    Kibitkin, Vladimir V. Solodushkin, Andrey I. Pleshanov, Vasily S.

    2015-10-27

    In the paper the mechanisms of plastic deformation and fracture of welded joints of steel St3 were investigated at high-cycle fatigue and cyclic creep by the digital image correlation (DIC) technique. The evolution of strain rate is studied for the following regions: base metal, HAZ, and fusion zone. This strain rate evolution can be considered as a mechanical response of material. Three stages of deformation evolution are shown: deformation hardening (I), fatigue crack initiation (II), and the last stage is related to main crack (III). Two criteria are offered to evaluate the current mechanical state of welded joints.

  18. Effects of acupuncturing Pishu combined with Ginsenoside Rg3 on the immune function of rats with chronic fatigue

    PubMed Central

    Zhang, Wenjing; Zhang, Yue; Ma, Xiande; Chen, Yiguo

    2015-01-01

    Objective: This study was designed to investigate the effects of acupuncturing Pishu combined with Ginsenoside Rg3 on the immune function of rats with chronic fatigue. Methods: Forty male SD rats were equally randomized into control group, chronic fatigue system group (CFS), Ginsenoside Rg3 (Rg3) group, acupuncture group and acupuncture combined with Ginsenoside Rg3 (A+Rg3) group. Rats with chronic fatigue were established by bounding and forced swimming in cold water once daily for 21 days except control group, then the rats in the acupuncture and A+Rg3 group were treated by manual acupuncture stimulation of bilateral “Pishu” once daily for 7 days. Ginsenoside Rg3 was administered by intravenous to the rats of the A+Rg3 and Rg3 group for 7 days in dosages of 2 mg/kg body weight, and two markers of physical fatigue were evaluated: body weight and blood lactic acid (LA). The percentages of CD3+ lymphocytes, CD4+ lymphocytes, and CD8+ lymphocytes in the spleens of the rats were evaluated using flow cytometric analysis. Serum IFN-gamma (IFN-γ) and IL-4 contents were detected by ELISA. Results: Increased body weight and reduced blood LA concentrations were found in the rat of Rg3 group and A+Rg3 group than that in CFS group. The rat of Rg3 group and A+Rg3 group also showed a significant increase in the percentage of CD4+ lymphocytes and a significant decrease in the percentage of CD8+ lymphocytes and correct CD4+/CD8+ ratio. Compared with the CFS group, the level of IFN-γ in the Rg3, acupuncture and A+Rg3 groups was reduced and IL-4 was increased. Conclusions: Acupuncture and Rg3 can improve the immune system activity of CFS rats and acupuncturing Pishu combined with Rg3 was significantly superior compared with Rg3 and acupuncture, respectively. PMID:26770528

  19. A Comparison of the Effects of Fatigue on Subjective and Objective Assessment of Situation Awareness in Cycling

    PubMed Central

    Knez, Wade L.; Ham, Daniel J.

    2006-01-01

    Maximal effort on a 30 km Time Trial (TT30) was examined to assess whether it would elicit changes in objective and subjective tests of the participants’ perception of the environment and their ability to anticipate future occurrences (situation awareness; SA) and to determine the effect of post-exercise recovery on SA. Nine experienced (5.22 ± 2.77 years) road cyclists had their objective and subjective levels of SA assessed prior to and at the completion of two TT30. The participants’ results were compared to measurements of maximal oxygen uptake (VO2max), peak power output (PPO), age and years of competitive cycle racing experience. Fatigue resulting from maximal effort on a TT30 produced significant changes in both the objective and subjective test of SA. Effect sizes of 0.93 and 0.99 indicated that the first and second TT30 were likely or almost certain to have a beneficial effect on the objective assessment of SA. However, the effect sizes of 0.97 and 0.95 relating to the subjective assessment of cognitive performance on the first and second TT30 showed that it was very likely the participants’ had an increased difficulty in maintaining SA. A recovery period of up to three minutes post TT30 had no effect on SA. Changes in SA had no relationship with measurements of VO2max, peak power output (PPO), age and years of competitive cycle racing experience. The findings suggest that within a laboratory environment, participants consistently underestimate their ability to make accurate assessments of their cycling environment compared to objective measures of their SA. Key Points Exhaustive exercise from a TT30 produces significant changes in both subjective and objective SA. This study indicates that fatigued participants underestimate their ability to maintain SA. A time period of three minutes is not enough to observe a recovery effect on subjective or objective SA. Both the objective and subjective tests proved to be reliable assessments of SA. PMID

  20. Low-cycle fatigue of Type 347 stainless steel and Hastelloy alloy X in hydrogen gas and in air at elevated temperatures

    NASA Technical Reports Server (NTRS)

    Jaske, C. E.; Rice, R. C.; Buchheit, R. D.; Roach, D. B.; Porfilio, T. L.

    1976-01-01

    An investigation was conducted to assess the low-cycle fatigue resistance of two alloys, Type 347 stainless steel and Hastelloy Alloy X, that were under consideration for use in nuclear-powered rocket vehicles. Constant-amplitude, strain-controlled fatigue tests were conducted under compressive strain cycling at a constant strain rate of 0.001/sec and at total axial strain ranges of 1.5, 3.0, and 5.0 %, in both laboratory-air and low-pressure hydrogen-gas environments at temperatures from 538 to 871 C. Specimens were obtained from three heats of Type 347 stainless steel bar and two heats of Hastelloy Alloy X. The tensile properties of each heat were determined at 21, 538, 649, and 760 C. The continuous cycling fatigue resistance was determined for each heat at temperatures of 538, 760, and 871 C. The Type 347 stainless steel exhibited equal or superior fatigue resistance to the Hastelloy Alloy X at all conditions of this study.

  1. Analytical and experimental investigation of aircraft metal structures reinforced with filamentary composites. Phase 2: Structural fatigue, thermal cycling, creep, and residual strength

    NASA Technical Reports Server (NTRS)

    Blichfeldt, B.; Mccarty, J. E.

    1972-01-01

    Specimens representative of metal aircraft structural components reinforced with boron filamentary composites were manufactured and tested under cyclic loading, cyclic temperature, or continuously applied loading to evaluate some of the factors that affect structural integrity under cyclic conditions. Bonded, stepped joints were used throughout to provide composite-to-metal transition regions at load introduction points. Honeycomb panels with titanium or aluminum faces reinforced with unidirectional boron composite were fatigue tested at constant amplitude under completely reversed loading. Results indicated that the matrix material was the most fatigue-sensitive part of the design, with debonding initiating in the stepped joints. However, comparisons with equal weight all-metal specimens show a 10 to 50 times improved fatigue life. Fatigue crack propagation and residual strength were studied for several different stiffened panel concepts, and were found to vary considerably depending on the configuration. Composite-reinforced metal specimens were also subjected to creep and thermal cycling tests. Thermal cycling of stepped joint tensile specimens resulted in a ten percent decrease in residual strength after 4000 cycles.

  2. High-temperature, low-cycle fatigue of advanced copper-base alloys for rocket nozzles. Part 2: NASA 1.1, Glidcop, and sputtered copper alloys

    NASA Technical Reports Server (NTRS)

    Conway, J. B.; Stentz, R. H.; Berling, J. T.

    1974-01-01

    Short-term tensile and low-cycle fatigue data are reported for five advance copper-base alloys: Sputtered Zr-Cu as received, sputtered Zr-Cu heat-treated, Glidcop AL-10, and NASA alloys 1-1A and 1-1B. Tensile tests were performed in argon at 538 C using an axial strain rate of 0.002/sec. Yield strength and ultimate tensile strength data are reported along with reduction in area values. Axial strain controlled low-cycle fatigue tests were performed in argon at 538C using an axial strain rate of 0.002/sec to define the fatigue life over the range from 100 to 3000 cycles for the five materials studied. It was found that the fatigue characteristics of the NASA 1-1A and NASA 1-1B compositions are identical and represent fatique life values which are much greater than those for the other materials tested. The effect of temperature on NASA 1-1B alloy at a strain rate of 0.002/sec was evaluated along with the effect of strain rates of 0.0004 and 0.01/sec at 538 C. Hold-time data are reported for the NASA 1-1B alloy at 538 C using 5 minute hold periods in tension only and compression only at two different strain range values. Hold periods in tension were much more detrimental than hold periods in compression.

  3. Integrated gasification combined cycle overview of FETC--S program

    SciTech Connect

    Stiegel, G.J.; Maxwell, R.C.

    1999-07-01

    Changing market conditions, brought about by utility deregulation and increased environmental regulations, have encouraged the Department of Energy/Federal Energy Technology Center (DOE/FETC) to restructure its Integrated Gasification Combined Cycle (IGCC) program. The program emphasis, which had focused on baseload electricity production from coal, is now expanded to more broadly address the production of a suite of energy and chemical products. The near-term market barrier for baseload power applications for conventional IGCC systems combines with increasing opportunities to process a range of low- and negative-value opportunity feedstocks. The new program is developing a broader range of technology options that will increase the versatility and the technology base for commercialization of gasification-based technologies. This new strategy supports gasification in niche markets where, due to its ability to coproduce a wide variety of commodity and premium products to meet market requirements, it is an attractive alternative. By obtaining operating experience in industrial coproduction applications today, gasification system modules can be refined and improved leading to commercial guarantees and acceptance of gasification technology as a cost-effective technology for baseload power generation and coproduction as these markets begin to open.

  4. Cavitation Fatigue. Embolism and Refilling Cycles Can Weaken the Cavitation Resistance of Xylem1

    PubMed Central

    Hacke, Uwe G.; Stiller, Volker; Sperry, John S.; Pittermann, Jarmila; McCulloh, Katherine A.

    2001-01-01

    Although cavitation and refilling cycles could be common in plants, it is unknown whether these cycles weaken the cavitation resistance of xylem. Stem or petiole segments were tested for cavitation resistance before and after a controlled cavitation-refilling cycle. Cavitation was induced by centrifugation, air drying of shoots, or soil drought. Except for droughted plants, material was not significantly water stressed prior to collection. Cavitation resistance was determined from “vulnerability curves” showing the percentage loss of conductivity versus xylem pressure. Two responses were observed. “Resilient” xylem (Acer negundo and Alnus incana stems) showed no change in cavitation resistance after a cavitation-refilling cycle. In contrast, “weakened” xylem (Populus angustifolia, P. tremuloides, Helianthus annuus stems, and Aesculus hippocastanum petioles) showed considerable reduction in cavitation resistance. Weakening was observed whether cavitation was induced by centrifugation, air dehydration, or soil drought. Observations from H. annuus showed that weakening was proportional to the embolism induced by stress. Air injection experiments indicated that the weakened response was a result of an increase in the leakiness of the vascular system to air seeding. The increased air permeability in weakened xylem could result from rupture or loosening of the cellulosic mesh of interconduit pit membranes during the water stress and cavitation treatment. PMID:11161035

  5. Combining passive thermography and acoustic emission for large area fatigue damage growth assessment of a composite structure

    NASA Astrophysics Data System (ADS)

    Zalameda, Joseph N.; Horne, Michael R.; Madaras, Eric I.; Burke, Eric R.

    2016-05-01

    Passive thermography and acoustic emission data were obtained for improved real time damage detection during fatigue loading. A strong positive correlation was demonstrated between acoustic energy event location and thermal heating, especially if the structure under load was nearing ultimate failure. An image processing routine was developed to map the acoustic emission data onto the thermal imagery. This required removing optical barrel distortion and angular rotation from the thermal data. The acoustic emission data were then mapped onto thermal data, revealing the cluster of acoustic emission event locations around the thermal signatures of interest. By combining both techniques, progression of damage growth is confirmed and areas of failure are identified. This technology provides improved real time inspections of advanced composite structures during fatigue testing.

  6. Fatigue of cellular materials

    SciTech Connect

    Huang, J.S.; Lin, J.Y.

    1996-01-01

    The fatigue of cellular materials is analyzed using dimensional arguments. When the first unbroken cell wall ahead of the macrocrack tip fails after some cycles of loading, the macrocrack advances one cell diameter, giving the macrocrack growth rate of cellular materials. Paris law for microcrack propagation, Basquin law for high cycle fatigue and Coffin-Manson law for low cycle fatigue are employed in calculating the number of cycles to failure of the first unbroken cell wall ahead of the macrocrack tip. It is found that fatigue of cellular materials depends on cyclic stress intensity range, cell size, relative density and the fatigue parameters of the solid from which they are made. Theoretical modelling of fatigue of foams is compared to data in polymer foams; agreement is good.

  7. Crack Growth Behavior in the Threshold Region for High Cycle Fatigue Loading

    NASA Technical Reports Server (NTRS)

    Forman, Royce G.; Zanganehgheshlaghi, Mohannad

    2014-01-01

    The research results described in this paper presents a new understanding of the behavior of fatigue crack growth in the threshold region. It is believed by some crack growth experts that the ASTM load shedding test method does not produce true or valid threshold properties. The concern involves the observed fanning of threshold region da/dN data plots for some materials in which the low R-ratio data fans out or away from the high R-ratio data. This data fanning or elevation of threshold values is obviously caused by an increase in crack closure in the low R-ratio tested specimens. This increase in crack closure is assumed by some investigators to be caused by a plastic wake on the crack surfaces that was created during the load shedding test phase. This study shows that the increase in crack closure is the result of an extensive occurrence of crack bifurcation behavior in some materials, particularly in aluminum alloys, when the crack tip cyclic yield zone size becomes less than the grain size of the alloy. This behavior is related to the high stacking fault energy (SFE) property of aluminum alloys which results in easier slip characteristics. Therefore, the particular fanning behavior in aluminum alloys is a function of intrinsic dislocation property of the materials and that the fanned data represents valid material properties. However, for corrosion sensitive steel alloys used in this study the fanning was caused by a build-up of iron oxide at the crack tip from fretting corrosion.

  8. Low-cycle fatigue behavior and mechanisms of a lead-free solder 96.5Sn/3.5Ag

    NASA Astrophysics Data System (ADS)

    Kanchanomai, Chaosuan; Miyashita, Yukio; Mutoh, Yoshiharu

    2002-02-01

    Low-cycle fatigue tests of as-cast Sn-Ag eutectic solder (96.5Sn/3.5Ag) were performed using a noncontact strain controlled system at 20°C. The fatigue behavior followed the Coffin-Manson equation with a fatigue-ductility exponent of 0.76. Without local deformation and stress concentration at contact points between the extensometer and the specimen surface in strain-controlled fatigue tests, crack initiation and propagation behavior was observed on the specimen surface using a replication technique. After failure, the longitudinal cross sections were also examined using scanning electron microscopy (SEM). Microcracks initiated from steps at the boundary between the Sn-dendrite and the Sn-Ag eutectic structure and cavities along the boundaries especially around the Ag3Sn particles. Stage II crack propagated in mixed manner with intergranular cracks along the Sn-dendrite boundaries and transgranular cracks through the Sn-dendrites and the Sn-Ag eutectic structure. Propagation of stage II cracks could be expressed by the relation of dac/dN = 4.7 × 10-11[ΔJ]1.5, where ac is the average crack length and ΔJ is the J-integral range. After fatigue tests, small grains were observed in Sn-dendrites near the fracture surface.

  9. Life cycle assessment of a biomass gasification combined-cycle power system

    SciTech Connect

    Mann, M.K.; Spath, P.L.

    1997-12-01

    The potential environmental benefits from biomass power are numerous. However, biomass power may also have some negative effects on the environment. Although the environmental benefits and drawbacks of biomass power have been debated for some time, the total significance has not been assessed. This study serves to answer some of the questions most often raised in regard to biomass power: What are the net CO{sub 2} emissions? What is the energy balance of the integrated system? Which substances are emitted at the highest rates? What parts of the system are responsible for these emissions? To provide answers to these questions, a life cycle assessment (LCA) of a hypothetical biomass power plant located in the Midwest United States was performed. LCA is an analytical tool for quantifying the emissions, resource consumption, and energy use, collectively known as environmental stressors, that are associated with converting a raw material to a final product. Performed in conjunction with a technoeconomic feasibility study, the total economic and environmental benefits and drawbacks of a process can be quantified. This study complements a technoeconomic analysis of the same process, reported in Craig and Mann (1996) and updated here. The process studied is based on the concept of power Generation in a biomass integrated gasification combined cycle (BIGCC) plant. Broadly speaking, the overall system consists of biomass production, its transportation to the power plant, electricity generation, and any upstream processes required for system operation. The biomass is assumed to be supplied to the plant as wood chips from a biomass plantation, which would produce energy crops in a manner similar to the way food and fiber crops are produced today. Transportation of the biomass and other materials is by both rail and truck. The IGCC plant is sized at 113 MW, and integrates an indirectly-heated gasifier with an industrial gas turbine and steam cycle. 63 refs., 34 figs., 32 tabs.

  10. A study on the role of grain boundary engineering in promoting high-cycle fatigue resistance and improving reliability in nickel base superalloys for propulsion systems

    NASA Astrophysics Data System (ADS)

    Gao, Yong

    High-cycle fatigue, involving the premature initiation and/or rapid propagation of small cracks to failure due to high-frequency (vibratory) loading, remains the principal cause of failures in military gas-turbine propulsion systems. The objective of this study is to examine whether the resistance to high-cycle fatigue failures can be enhanced by grain-boundary engineering, i.e., through the modification of the spatial distribution and topology of the grain boundaries in the microstructure. While grain boundary engineering has been used to obtain significant improvements in intergranular corrosion and cracking, creep and cavitation behavior, toughness and plasticity, cold-work embrittlement, and weldability, only very limited, but positive, results exist for fatigue. Accordingly, using a commercial polycrystalline nickel base gamma/gamma' superalloy, ME3, as a typical engine disk material, sequential thermomechanical processing, involving alternate cycles of strain and annealing, is used to (i) modify the proportion of special grain boundaries, and (ii) interrupt the connectivity of the random boundaries in the grain boundary network. The processed microstructures are then subjected to fracture-mechanics based high cycle fatigue testing to evaluate how the crack initiation and small- and large-crack growth properties are affected and to examine how the altered grain boundary population and connectivity can influence growth rates and overall lifetimes. The effect of such grain-boundary engineering on the fatigue-crack-propagation behavior of large (˜8 to 20 mm), through-thickness cracks at 25, 700, and 800°C was examined. Although there was little influence of an increased special boundary fraction at ambient temperatures, the resistance to near-threshold crack growth was definitively improved at elevated temperatures, with fatigue threshold-stress intensities some 10 to 20% higher than at 25°C, concomitant with a lower proportion (˜20%) of intergranular

  11. Effects of conventional machining on the high cycle fatigue strength and crack initiation sites of the gamma titanium aluminide alloy Ti-47Al-2Nb-2Cr (at%) at 23 and 760 C

    SciTech Connect

    Jones, P.E.; Eylon, D.

    1999-07-01

    Effects of a deformed surface layer, created by conventional machining, on the high cycle fatigue strength (10e6 cycles) and fatigue initiation sites of Ti-48Al-2Nb-2Cr (at%) were examined above and below the ductile-to-brittle transition temperature. All samples were tested to failure under the same step loading profile. Comparisons were made between samples having the same load history. At room temperature, fatigue strength and initiation sites were equivalent for turned and electropolished surface conditions. At the anticipated service temperature, 760 C, the work hardened layer created by turning quickly recrystallized. This fine recrystallized surface enhanced the fatigue crack initiation resistance of turned specimens when compared to coarse grained electropolished samples which did not recrystallize during the test. The severe surface deformation resulting from conventional machining did not impair the high cycle fatigue behavior of this intermetallic alloy under the conditions evaluated.

  12. Model Predictive Control of Integrated Gasification Combined Cycle Power Plants

    SciTech Connect

    B. Wayne Bequette; Priyadarshi Mahapatra

    2010-08-31

    The primary project objectives were to understand how the process design of an integrated gasification combined cycle (IGCC) power plant affects the dynamic operability and controllability of the process. Steady-state and dynamic simulation models were developed to predict the process behavior during typical transients that occur in plant operation. Advanced control strategies were developed to improve the ability of the process to follow changes in the power load demand, and to improve performance during transitions between power levels. Another objective of the proposed work was to educate graduate and undergraduate students in the application of process systems and control to coal technology. Educational materials were developed for use in engineering courses to further broaden this exposure to many students. ASPENTECH software was used to perform steady-state and dynamic simulations of an IGCC power plant. Linear systems analysis techniques were used to assess the steady-state and dynamic operability of the power plant under various plant operating conditions. Model predictive control (MPC) strategies were developed to improve the dynamic operation of the power plants. MATLAB and SIMULINK software were used for systems analysis and control system design, and the SIMULINK functionality in ASPEN DYNAMICS was used to test the control strategies on the simulated process. Project funds were used to support a Ph.D. student to receive education and training in coal technology and the application of modeling and simulation techniques.

  13. Rocket-Based Combined Cycle Engine Concept Development

    NASA Technical Reports Server (NTRS)

    Ratekin, G.; Goldman, Allen; Ortwerth, P.; Weisberg, S.; McArthur, J. Craig (Technical Monitor)

    2001-01-01

    The development of rocket-based combined cycle (RBCC) propulsion systems is part of a 12 year effort under both company funding and contract work. The concept is a fixed geometry integrated rocket, ramjet, scramjet, which is hydrogen fueled and uses hydrogen regenerative cooling. The baseline engine structural configuration uses an integral structure that eliminates panel seals, seal purge gas, and closeout side attachments. Engine A5 is the current configuration for NASA Marshall Space Flight Center (MSFC) for the ART program. Engine A5 models the complete flight engine flowpath of inlet, isolator, airbreathing combustor, and nozzle. High-performance rocket thrusters are integrated into the engine enabling both low speed air-augmented rocket (AAR) and high speed pure rocket operation. Engine A5 was tested in GASL's new Flight Acceleration Simulation Test (FAST) facility in all four operating modes, AAR, RAM, SCRAM, and Rocket. Additionally, transition from AAR to RAM and RAM to SCRAM was also demonstrated. Measured performance demonstrated vision vehicle performance levels for Mach 3 AAR operation and ramjet operation from Mach 3 to 4. SCRAM and rocket mode performance was above predictions. For the first time, testing also demonstrated transition between operating modes.

  14. Crack Growth Behavior in the Threshold Region for High Cycle Fatigue Loading

    NASA Technical Reports Server (NTRS)

    Forman, R. G.; Zanganeh, M.

    2014-01-01

    This paper describes the results of a research program conducted to improve the understanding of fatigue crack growth rate behavior in the threshold growth rate region and to answer a question on the validity of threshold region test data. The validity question relates to the view held by some experimentalists that using the ASTM load shedding test method does not produce valid threshold test results and material properties. The question involves the fanning behavior observed in threshold region of da/dN plots for some materials in which the low R-ratio data fans out from the high R-ratio data. This fanning behavior or elevation of threshold values in the low R-ratio tests is generally assumed to be caused by an increase in crack closure in the low R-ratio tests. Also, the increase in crack closure is assumed by some experimentalists to result from using the ASTM load shedding test procedure. The belief is that this procedure induces load history effects which cause remote closure from plasticity and/or roughness changes in the surface morphology. However, experimental studies performed by the authors have shown that the increase in crack closure is a result of extensive crack tip bifurcations that can occur in some materials, particularly in aluminum alloys, when the crack tip cyclic yield zone size becomes less than the grain size of the alloy. This behavior is related to the high stacking fault energy (SFE) property of aluminum alloys which results in easier slip characteristics. Therefore, the fanning behavior which occurs in aluminum alloys is a function of intrinsic dislocation property of the alloy, and therefore, the fanned data does represent the true threshold properties of the material. However, for the corrosion sensitive steel alloys tested in laboratory air, the occurrence of fanning results from fretting corrosion at the crack tips, and these results should not be considered to be representative of valid threshold properties because the fanning is

  15. Statistical optimisation techniques in fatigue signal editing problem

    SciTech Connect

    Nopiah, Z. M.; Osman, M. H.; Baharin, N.; Abdullah, S.

    2015-02-03

    Success in fatigue signal editing is determined by the level of length reduction without compromising statistical constraints. A great reduction rate can be achieved by removing small amplitude cycles from the recorded signal. The long recorded signal sometimes renders the cycle-to-cycle editing process daunting. This has encouraged researchers to focus on the segment-based approach. This paper discusses joint application of the Running Damage Extraction (RDE) technique and single constrained Genetic Algorithm (GA) in fatigue signal editing optimisation.. In the first section, the RDE technique is used to restructure and summarise the fatigue strain. This technique combines the overlapping window and fatigue strain-life models. It is designed to identify and isolate the fatigue events that exist in the variable amplitude strain data into different segments whereby the retention of statistical parameters and the vibration energy are considered. In the second section, the fatigue data editing problem is formulated as a constrained single optimisation problem that can be solved using GA method. The GA produces the shortest edited fatigue signal by selecting appropriate segments from a pool of labelling segments. Challenges arise due to constraints on the segment selection by deviation level over three signal properties, namely cumulative fatigue damage, root mean square and kurtosis values. Experimental results over several case studies show that the idea of solving fatigue signal editing within a framework of optimisation is effective and automatic, and that the GA is robust for constrained segment selection.

  16. Structure-phase states evolution in Al-Si alloy under electron-beam treatment and high-cycle fatigue

    SciTech Connect

    Konovalov, Sergey Alsaraeva, Krestina Gromov, Victor Semina, Olga; Ivanov, Yurii

    2015-10-27

    By methods of scanning and transmission electron diffraction microscopy the analysis of structure-phase states and defect substructure of silumin subjected to high-intensity electron beam irradiation in various regimes and subsequent fatigue loading up to failure was carried out. It is revealed that the sources of fatigue microcracks are silicon plates of micron and submicron size are not soluble in electron beam processing. The possible reasons of the silumin fatigue life increase under electron-beam treatment are discussed.

  17. Effects of Deformation-Induced Constraint on High-Cycle Fatigue in Ti Alloys with a Duplex Microstructure

    NASA Astrophysics Data System (ADS)

    Chan, K. S.; Lee, Y.-D.

    2008-07-01

    The effects of the deformation behaviors of individual phases in Ti alloys with a duplex microstructure containing a mixture of primary α grains and lamellar α + β colonies have been analyzed by applying the finite-element method (FEM) to the relevant microstructure. The softer primary α grains and the harder lamellar α + β colonies are treated as distinct microstructural units with different constitutive properties. The FEM results indicate that the softer (primary α) phase, which reaches yielding first, tends to concentrate both the plastic strain and the hydrostatic stress, whose magnitudes depend on the volume fraction of the primary α grains and the load levels. The insight from the FEM analyses has been used to modify the linear relation between alternating stress and mean stress in a Haigh or modified Goodman diagram by incorporating a microstructure-induced hydrostatic stress term, leading to a set of bilinear relations for high-cycle fatigue (HCF) failures of Ti alloys with a duplex microstructure. The applicability of the micromechanical approach to treating the mean stress effects in HCF failure of Ti-6Al-4V with various duplex microstructures is elucidated by comparison against experimental data in the literature.

  18. High temperature, low-cycle fatigue of copper-base alloys in argon. Part 1: Preliminary results for 12 alloys at 1000 F (538 C)

    NASA Technical Reports Server (NTRS)

    Conway, J. B.; Stentz, R. H.; Berling, J. T.

    1973-01-01

    Short-term tensile evaluations at room temperature and 538 C and low-cycle fatigue evaluations at 538 C are presented for the following materials: Zirconium copper-annealed, Zirconium copper-1/4 hard, Zirconium copper-1/2 hard, Tellurium copper-1/2 hard, Chromium copper-SA and aged, OFHC copper-hard, OFHC copper-1/4 hard, OFHC copper-annealed, Silver-as drawn, Zr-Cr-Mg copper-SA, CW and aged, Electroformed copper-30-35 ksi, and Co-Be-Zr- copper-SA, aged. A total of 50 tensile tests and 76 low-cycle fatigue tests were performed using a strain rate of 0.2 percent per second.

  19. Fatigue failure of an open cell and a closed cell aluminium alloy foam

    SciTech Connect

    Harte, A.M.; Fleck, N.A.; Ashby, M.F. . Engineering Dept.)

    1999-06-22

    The tension-tension and compression-compression cyclic properties are measured for an open cell Duocel foam of composition Al 6101-T6, and a closed cell Alporas foam of composition Al-5Ca-3Ti (wt%). the Duocel foam has a relatively uniform microstructure, and undergoes homogeneous straining in both monotonic and fatigue tests. In contrast, the Alporas foam is more irregular in microstructure, and exhibits crush-band formation at random locations under uniaxial compression; in compression-compression fatigue, a single crush band forms and broadens with additional fatigue cycles. Progressive shortening of the specimen in compression-compression fatigue, and progressive lengthening in tension-tension fatigue are due to a combination of low cycle fatigue failure and cyclic ratchetting. S-N fatigue curves are presented for the onset of progressive shortening in the compression tests, and material separation in the tension tests; it is envisaged that such curves will be of practical use in design.

  20. Elimination of Dual Slope from the Coffin Manson Relationship of Low-Cycle Fatigue in the Titanium Alloy Timetal 834, by Cold Rolling

    NASA Astrophysics Data System (ADS)

    Sai Srinadh, K. V.; Singh, Vakil

    2007-08-01

    Cold rolling of the titanium alloy Timetal 834 was found to cause marked enhancement in low-cycle fatigue (LCF) life at low strain amplitude and to eliminate bilinear behavior from the Coffin Manson (C-M) relationship. It was due to work hardening of surface grains of soft orientation and consequent increase in resistance of the material against crack initiation. The observed effect was not associated with texture.

  1. All-regime combined-cycle plant: Engineering solutions

    NASA Astrophysics Data System (ADS)

    Berezinets, P. A.; Tumanovskii, G. G.; Tereshina, G. E.; Krylova, I. N.; Markina, V. N.; Migun, E. N.

    2016-12-01

    The development of distributed power generation systems as a supplement to the centralized unified power grid increases the operational stability and efficiency of the entire power generation industry and improves the power supply to consumers. An all-regime cogeneration combined-cycle plant with a power of 20-25 mW (PGU-20/25T) and an electrical efficiency above 50% has been developed at the All-Russia Thermal Engineering Institute (ATEI) as a distributed power generation object. The PGU-20/25T two-circuit cogeneration plant provides a wide electrical and thermal power adjustment range and the absence of the mutual effect of electrical and thermal power output regimes at controlled frequency and power in a unified or isolated grid. The PGU-20/25T combined-cycle plant incorporates a gas-turbine unit (GTU) with a power of 16 MW, a heat recovery boiler (HRB) with two burners (before the boiler and the last heating stage), and a cogeneration steam turbine with a power of 6/9 MW. The PGU-20/25T plant has a maximum electrical power of 22 MW and an efficiency of 50.8% in the heat recovery regime and a maximum thermal power output of 16.3 MW (14 Gcal/h) in the cogeneration regime. The use of burners can increase the electrical power to 25 MW in the steam condensation regime at an efficiency of 49% and the maximum thermal power output to 29.5 MW (25.4 Gcal/h). When the steam turbine is shut down, the thermal power output can grow to 32.6 MW (28 Gcal/h). The innovative equipment, which was specially developed for PGU-20/25T, improves the reliability of this plant and simplifies its operation. Among this equipment are microflame burners in the heat recovery boiler, a vacuum system based on liquid-ring pumps, and a vacuum deaerator. To enable the application of PGU-20/25T in water-stressed regions, an air condenser preventing the heat-transfer tubes from the risk of covering with ice during operation in frost air has been developed. The vacuum system eliminates the need for

  2. Tampa Electric Company Integrated Gasification Combined Cycle Project

    SciTech Connect

    Pless, D.E.; Black, C.R.

    1992-01-01

    The proposed project will utilize commercially available gasification technology as provided by Texaco in their licensed oxygen-blown entrained-flow gasifier. In this arrangement, coal is ground to specification and slurried in water to the desired concentration (60--70% solids) in rod mills. This coal slurry and an oxidant (95 % pure oxygen) are then mixed in the gasifier burner where the coal partially combusts, in an oxygen deficient environment, to produce syngas with a heat content of about 250 BTU/SCF (LHV) at a temperature in excess of 2500[degrees]F. The oxygen will be produced from an Air Separation Unit (ASU). The gasifier is expected to achieve greater than 95% carbon conversion in a single pass. It is currently planned for the gasifier to be a single vessel feeding into one radiant syngas cooler where the temperature will be reduced from about 2500[degrees]F to about 1300[degrees]F. After the radiant cooler, the gas will then be split into two (2) parallel convective coolers, where the temperature will be cooled further to about 900[degrees]F. One stream will go to the 50% HGCU system and the other stream to the traditional CGCU system with 100% capacity. This flow arrangement was selected to provide assurance to Tampa Electric that the IGCC capability would not be restricted due to the demonstration of the HGCU system. A traditional amine scrubber type system with conventional sulfur recovery will be used. Sulfur from the HGCU and CGCU systems will be recovered in the form of H[sub 2]SO[sub 4] and elemental sulfur respectively.The key components of the combined cycle are the advanced combustion.turbine (CT), heat recovery steam generator (HRSG), and steam turbine (ST), and generators. The advanced CT will be a GE 7F operating with a firing temperature of about 2300[degrees]F.

  3. Tampa Electric Company Integrated Gasification Combined Cycle Project

    SciTech Connect

    Pless, D.E.; Black, C.R.

    1992-11-01

    The proposed project will utilize commercially available gasification technology as provided by Texaco in their licensed oxygen-blown entrained-flow gasifier. In this arrangement, coal is ground to specification and slurried in water to the desired concentration (60--70% solids) in rod mills. This coal slurry and an oxidant (95 % pure oxygen) are then mixed in the gasifier burner where the coal partially combusts, in an oxygen deficient environment, to produce syngas with a heat content of about 250 BTU/SCF (LHV) at a temperature in excess of 2500{degrees}F. The oxygen will be produced from an Air Separation Unit (ASU). The gasifier is expected to achieve greater than 95% carbon conversion in a single pass. It is currently planned for the gasifier to be a single vessel feeding into one radiant syngas cooler where the temperature will be reduced from about 2500{degrees}F to about 1300{degrees}F. After the radiant cooler, the gas will then be split into two (2) parallel convective coolers, where the temperature will be cooled further to about 900{degrees}F. One stream will go to the 50% HGCU system and the other stream to the traditional CGCU system with 100% capacity. This flow arrangement was selected to provide assurance to Tampa Electric that the IGCC capability would not be restricted due to the demonstration of the HGCU system. A traditional amine scrubber type system with conventional sulfur recovery will be used. Sulfur from the HGCU and CGCU systems will be recovered in the form of H{sub 2}SO{sub 4} and elemental sulfur respectively.The key components of the combined cycle are the advanced combustion.turbine (CT), heat recovery steam generator (HRSG), and steam turbine (ST), and generators. The advanced CT will be a GE 7F operating with a firing temperature of about 2300{degrees}F.

  4. Nondestructive Evaluation of Metal Fatigue.

    DTIC Science & Technology

    1977-02-01

    Magnetic perturbation signatures and Barkhausen noise results have been obtained from an AISI 4340 steel fatigue specimen stress-cycled at 180ksi...vicinity of the fatigue crack. Barkhausen noise signals were obtained on a grid pattern in the vicinity of several fatigue cracks with a Barkhausen ...fatigue specimens are being fabricated for magnetic perturbation and Barkhausen noise analysis measurements. Fatigue cracks in Ti-6Al-4V specimens were investigated with the electric current injection technique.

  5. Thermal cycling fatigue of organic thermal interface materials using a thermal-displacement measurement technique

    NASA Astrophysics Data System (ADS)

    Steill, Jason Scott

    The long term reliability of polymer-based thermal interface materials (TIM) is essential for modern electronic packages which require robust thermal management. The challenge for today's materials scientists and engineers is to maximize the heat flow from integrated circuits through a TIM and out the heat sink. Thermal cycling of the electronic package and non-uniformity in the heat flux with respect to the plan area can lead to void formation and delamination which re-introduces inefficient heat transfer. Measurement and understanding at the nano-scale is essential for TIM development. Finding and documenting the evolution of the defects is dependent upon a full understanding of the thermal probes response to changing environmental conditions and the effects of probe usage. The response of the thermal-displacement measurement technique was dominated by changes to the environment. Accurate measurement of the thermal performance was hindered by the inability to create a model system and control the operating conditions. This research highlights the need for continued study into the probe's thermal and mechanical response using tightly controlled test conditions.

  6. Dynamic response and acoustic fatigue of stiffened composite structure

    NASA Technical Reports Server (NTRS)

    Soovere, J.

    1984-01-01

    The results of acoustic fatigue and dynamic response tests performed on L-1011 graphite-epoxy (GrE) aileron and panel components are reported. The aileron featured glass microballoons between the GrE skins. Tests yielded random fatigue data from double and single cantilever coupons and modal data from impedance hammer and loudspeaker impulses. Numerical and sample test data were obtained on combined acoustic and shear loads, acoustic and thermal loads, random fatigue and damping of the integrally stiffened and secondary bonded panels. The fatigue data indicate a fatigue life beyond 10 million cycles. The acoustic data suggested that noise transmission could be enhanced in the integrally stiffened panels, which were more acoustic-fatigue resistant than were the secondary bonded panels.

  7. Olprinone/dopamine combination for improving diaphragmatic fatigue in pentobarbital-anesthetized dogs

    PubMed Central

    Fujii, Yoshitaka

    2006-01-01

    Background: Diaphragmatic fatigue might contribute to the development of respiratory failure. In particular, the spontaneous, natural rate of phrenic nerve discharge occurs mainly in low-frequency ranges making low-frequency fatigue clinically important in both humans and animals. Olprinone, a phosphodiesterase 3 inhibitor, improves contractility in fatigued diaphragm, but is also associated with hypotension. Dopamine might be used concomitantly for treating related hypotension. Objective: The purpose of the study was to assess the effect of olprinoneplus dopamine on diaphragmatic fatigue in pentobarbital-anesthetized dogs. Methods: This nonblinded study was conducted at the Department ofAnesthesiology, Institute of Clinical Medicine, Tsukuba, Japan. Diaphragmatic fatigue (assessed by a decrease in diaphragmatic contractility) was induced by intermittent supramaximal bilateral electrophrenic stimulation at a frequency of 20 Hz applied for 30 minutes. Immediately after the fatigue-producing period, groups 2, 3, and 4 received an initial 10 μg/kg dose of olprinone. Group 2 then received maintenance olprinone of 0.3 μg/kg · min; group 3 received maintenance olprinone 0.3 μg/kg · min plus dopamine 2 μg/kg · min; and group 4 received maintenance olprinone 0.3 μg/kg · min plus dopamine 5 μg/kg · min. Group 1 received no study drug. Olprinone and dopamine were administered IV for 30 minutes. Diaphragmatic contractility was assessed by measuring the maximal transdiaphragmatic pressure (Pdi) generated by test stimuli after airway occlusion at functional residual capacity. Hypotension induced by the study drugs was defined as a >10 mm Hg decrease in mean arterial pressure (MAP), calculated by diastolic pressure plus ⅓ pulse pressure, from baseline. Results: Twenty-eight mongrel dogs (18 males and 10 females, weighing 10-15 kg)were used in the study; 7 dogs were randomly assigned to each treatment group. When fatigue was established in each group, mean (SD) Pdi

  8. Interconnect fatigue design for terrestrial photovoltaic modules

    SciTech Connect

    Mon, G. R.; Moore, D. M.; Ross, Jr., R. G.

    1982-03-01

    Fatigue of solar cell electrical interconnects due to thermal cycling has historically been a major failure mechanism in photovoltaic arrays; the results of a comprehensive investigation of interconnect fatigue that has led to the definition of useful reliability-design and life-prediction algorithms are presented. Experimental data gathered in this study indicate that the classical strain-cycle (fatigue) curve for the interconnect material is a good model of mean interconnect fatigue performance, but it fails to account for the broad statistical scatter, which is critical to reliability prediction. To fill this shortcoming the classical fatigue curve is combined with experimental cumulative interconnect failure rate data to yield statistical fatigue curves (having failure probability as a parameter) which enable: (1) the prediction of cumulative interconnect failures during the design life of an array field; and (2) the unambiguous - i.e., quantitative - interpretation of data from field-service qualification (accelerated thermal cycling) tests. Optimal interconnect cost-reliability design algorithms are derived based on minimizing the cost of energy over the design life of the array field. This procedure yields not only the minimum break-even cost of delivered energy, but also the required degree of interconnect redundancy and an estimate of array power degradation during the design life of the array field. The usefulness of the design algorithms is demonstrated with realistic examples of design optimization, prediction, and service qualification testing.

  9. The combination of short rest and energy drink consumption as fatigue countermeasures during a prolonged drive of professional truck drivers.

    PubMed

    Ronen, Adi; Oron-Gilad, Tal; Gershon, Pnina

    2014-06-01

    One of the major concerns for professional drivers is fatigue. Many studies evaluated specific fatigue countermeasures, in many cases comparing the efficiency of each method separately. The present study evaluated the effectiveness of rest areas combined with consumption of energy drinks on professional truck drivers during a prolonged simulated drive. Fifteen professional truck drivers participated in three experimental sessions: control-drivers were asked to drink 500 ml of a placebo drink prior to the beginning of the drive. Energy drink-drivers were asked to drink 500 ml of an energy drink containing 160 mg of caffeine prior to the beginning of the drive, and an Energy drink+Rest session--where the drivers were asked to drink 500 ml of an energy drink prior to driving, and rest for 10 min at a designated rest area zone 100 min into the drive. For all sessions, driving duration was approximately 150 min and consisted of driving on a monotonous, two-way rural road. In addition to driving performance measures, subjective measures, and heart rate variability were obtained. Results indicated that consumption of an energy drink (in both sessions) facilitated lower lane position deviations and reduced steering wheel deviations during the first 80-100 min of the drive relative to the control sessions. Resting after 100 min of driving, in addition to the energy drink that was consumed before the drive, enabled the drivers to maintain these abilities throughout the remainder of the driving session. Practical applications: Practical applications arising from the results of this research may give indication on the possible added value of combining fatigue counter measures methods during a prolonged drive and the importance of the timing of the use for each method.

  10. Stochastic modeling of coal gasification combined cycle systems: Cost models for selected integrated gasification combined cycle (IGCC) systems

    SciTech Connect

    Frey, H.C.; Rubin, E.S.

    1990-06-01

    This report documents cost models developed for selected integrated gasification combined cycle (IGCC) systems. The objective is to obtain a series of capital and operating cost models that can be integrated with an existing set of IGCC process performance models developed at the US Department of Energy Morgantown Energy Technology Center. These models are implemented in ASPEN, a Fortran-based process simulator. Under a separate task, a probabilistic modeling capability has been added to the ASPEN simulator, facilitating analysis of uncertainties in new process performance and cost (Diwekar and Rubin, 1989). One application of the cost models presented here is to explicitly characterize uncertainties in capital and annual costs, supplanting the traditional approach of incorporating uncertainty via a contingency factor. The IGCC systems selected by DOE/METC for cost model development include the following: KRW gasifier with cold gas cleanup; KRW gasifier with hot gas cleanup; and Lurgi gasifier with hot gas cleanup. For each technology, the cost model includes both capital and annual costs. The capital cost models estimate the costs of each major plant section as a function of key performance and design parameters. A standard cost method based on the Electric Power Research Institute (EPRI) Technical Assessment Guide (1986) was adopted. The annual cost models are based on operating and maintenance labor requirements, maintenance material requirements, the costs of utilities and reagent consumption, and credits from byproduct sales. Uncertainties in cost parameters are identified for both capital and operating cost models. Appendices contain cost models for the above three IGCC systems, a number of operating trains subroutines, range checking subroutines, and financial subroutines. 88 refs., 69 figs., 21 tabs.

  11. Complete Response and Fatigue Improvement With the Combined Use of Cyclophosphamide and Quercetin in a Patient With Metastatic Bladder Cancer

    PubMed Central

    Di Lorenzo, Giuseppe; Pagliuca, Martina; Perillo, Teresa; Zarrella, Aquilino; Verde, Antonio; De Placido, Sabino; Buonerba, Carlo

    2016-01-01

    Abstract Bladder cancer is a major cause of cancer-related mortality, with an estimated 74,000 new cases and 16,000 deaths in the United States in 2015. In patients with metastatic disease, vinflunine and taxanes are the most widely used chemotherapy agents in the second-line setting after failure of platinum-based treatment. Cyclophosphamide has been used in combination with paclitaxel in urothelial carcinoma of the bladder, but there are no data about the effectiveness of cyclophosphamide administered as a single agent. We here describe the first case of an advanced bladder cancer patient suffering from grade 2 fatigue. He benefited from administration of third-line single-agent metronomic oral cyclophosphamide plus oral doses of quercetin. A complete, prolonged radiologic response according to the RECIST criteria 1.1 was achieved with minimal toxicity and an improvement in fatigue. Further studies are required to assess the potential benefits associated with the combined use of cyclophosphamide plus quercetin in advanced bladder cancer patients. PMID:26844468

  12. Influence of duty cycle on the time course of muscle fatigue and the onset of neuromuscular compensation during exhaustive dynamic isolated limb exercise.

    PubMed

    Sundberg, Christopher W; Bundle, Matthew W

    2015-07-01

    We investigated the influence of altered muscle duty cycle on the performance decrements and neuromuscular responses occurring during constant-load, fatiguing bouts of knee extension exercise. We experimentally altered the durations of the muscularly inactive portion of the limb movement cycle and hypothesized that greater relative durations of inactivity within the same movement task would 1) reduce the rates and extent of muscle performance loss and 2) increase the forces necessary to trigger muscle fatigue. In each condition (duty cycle = 0.6 and 0.3), male subjects [age = 25.9 ± 2.0 yr (SE); mass = 85.4 ± 2.6 kg], completed 9-11 exhaustive bouts of two-legged knee extension exercise, at force outputs that elicited failure between 4 and 290 s. The novel duty cycle manipulation produced two primary results; first, we observed twofold differences in both the extent of muscle performance lost (DC0.6 = 761 ± 35 N vs. DC0.3 = 366 ± 49 N) and the time course of performance loss. For example, exhaustive trials at the midpoint of these force ranges differed in duration by more than 30 s (t0.6 = 36 ± 2.6 vs. t0.3 = 67 ± 4.3 s). Second, both the minimum forces necessary to exceed the peak aerobic capacity and initiate a reliance on anaerobic metabolism, and the forces necessary to elicit compensatory increases in electromyogram activity were 300% greater in the lower vs. higher duty cycle condition. These results indicate that the fatigue-induced compensatory behavior to recruit additional motor units is triggered by a reliance on anaerobic metabolism for ATP resynthesis and is independent of the absolute level or fraction of the maximum force produced by the muscle.

  13. Influence of duty cycle on the time course of muscle fatigue and the onset of neuromuscular compensation during exhaustive dynamic isolated limb exercise

    PubMed Central

    Sundberg, Christopher W.

    2015-01-01

    We investigated the influence of altered muscle duty cycle on the performance decrements and neuromuscular responses occurring during constant-load, fatiguing bouts of knee extension exercise. We experimentally altered the durations of the muscularly inactive portion of the limb movement cycle and hypothesized that greater relative durations of inactivity within the same movement task would 1) reduce the rates and extent of muscle performance loss and 2) increase the forces necessary to trigger muscle fatigue. In each condition (duty cycle = 0.6 and 0.3), male subjects [age = 25.9 ± 2.0 yr (SE); mass = 85.4 ± 2.6 kg], completed 9–11 exhaustive bouts of two-legged knee extension exercise, at force outputs that elicited failure between 4 and 290 s. The novel duty cycle manipulation produced two primary results; first, we observed twofold differences in both the extent of muscle performance lost (DC0.6 = 761 ± 35 N vs. DC0.3 = 366 ± 49 N) and the time course of performance loss. For example, exhaustive trials at the midpoint of these force ranges differed in duration by more than 30 s (t0.6 = 36 ± 2.6 vs. t0.3 = 67 ± 4.3 s). Second, both the minimum forces necessary to exceed the peak aerobic capacity and initiate a reliance on anaerobic metabolism, and the forces necessary to elicit compensatory increases in electromyogram activity were 300% greater in the lower vs. higher duty cycle condition. These results indicate that the fatigue-induced compensatory behavior to recruit additional motor units is triggered by a reliance on anaerobic metabolism for ATP resynthesis and is independent of the absolute level or fraction of the maximum force produced by the muscle. PMID:25876654

  14. Simulation of ionomer membrane fatigue under mechanical and hygrothermal loading conditions

    NASA Astrophysics Data System (ADS)

    Khorasany, Ramin M. H.; Kjeang, Erik; Wang, G. G.; Rajapakse, R. K. N. D.

    2015-04-01

    Understanding the fatigue lifetime of common perfluorosulfonic acid (PFSA) ionomer membranes under fluctuating hygrothermal conditions is essential for the development of durable fuel cell technologies. For this purpose, a finite element based fatigue lifetime prediction model is developed based on an elastic-plastic constitutive model combined with a Smith-Watson-Topper (SWT) fatigue formulation. The model is validated against previously reported experimental results for a membrane under cyclic mechanical loadings. The validated model is then utilized to investigate the membrane fatigue lifetime in ex-situ applications under cyclic humidity and temperature conditions. The simulations suggest that the membrane fatigue lifetime is shorter under fluctuating humidity loadings than for temperature loadings. Additionally, the membrane fatigue lifetime is found to be more sensitive to the amplitude of the strain oscillations than to the mean strain under hygrothermal cycling. Most notably, the model predicts that simultaneous humidity and temperature cycling can exacerbate the fatigue process and reduce the fatigue lifetime by several orders of magnitude compared to isolated humidity or temperature cycling. The combination of measured mechanical fatigue data and the present numerical model provides a useful toolkit for analysis of membrane fatigue due to hygrothermal variations, which can be costly and time-consuming when addressed experimentally.

  15. Mean stress effects in biaxial fatigue of Inconel 718

    SciTech Connect

    Socie, D.F.; Shield, T.W.

    1984-07-01

    Biaxial fatigue tests were conducted on Inconel 718 thin-walled tubular specimens to quantify the effect of mean stress. The specimens were loaded in combined tension and torsion in strain control at room temperature. Fatigue lives ranged from 3000 to 15,000 cycles depending on the mean stress. These data were correlated with a parameter based on the maximum plastic shear strain amplitude, normal strain amplitude and mean normal stress on the plane of maximum shear strain amplitude. This parameter was combined with the Coffin-Manson equation for estimating fatigue lives. Observations of the cracking behavior show that mean stress affects the rate of crack growth and distribution of cracks.

  16. INTEGRATED GASIFICATION COMBINED CYCLE PROJECT 2 MW FUEL CELL DEMONSTRATION

    SciTech Connect

    FuelCell Energy

    2005-05-16

    With about 50% of power generation in the United States derived from coal and projections indicating that coal will continue to be the primary fuel for power generation in the next two decades, the Department of Energy (DOE) Clean Coal Technology Demonstration Program (CCTDP) has been conducted since 1985 to develop innovative, environmentally friendly processes for the world energy market place. The 2 MW Fuel Cell Demonstration was part of the Kentucky Pioneer Energy (KPE) Integrated Gasification Combined Cycle (IGCC) project selected by DOE under Round Five of the Clean Coal Technology Demonstration Program. The participant in the CCTDP V Project was Kentucky Pioneer Energy for the IGCC plant. FuelCell Energy, Inc. (FCE), under subcontract to KPE, was responsible for the design, construction and operation of the 2 MW fuel cell power plant. Duke Fluor Daniel provided engineering design and procurement support for the balance-of-plant skids. Colt Engineering Corporation provided engineering design, fabrication and procurement of the syngas processing skids. Jacobs Applied Technology provided the fabrication of the fuel cell module vessels. Wabash River Energy Ltd (WREL) provided the test site. The 2 MW fuel cell power plant utilizes FuelCell Energy's Direct Fuel Cell (DFC) technology, which is based on the internally reforming carbonate fuel cell. This plant is capable of operating on coal-derived syngas as well as natural gas. Prior testing (1992) of a subscale 20 kW carbonate fuel cell stack at the Louisiana Gasification Technology Inc. (LGTI) site using the Dow/Destec gasification plant indicated that operation on coal derived gas provided normal performance and stable operation. Duke Fluor Daniel and FuelCell Energy developed a commercial plant design for the 2 MW fuel cell. The plant was designed to be modular, factory assembled and truck shippable to the site. Five balance-of-plant skids incorporating fuel processing, anode gas oxidation, heat recovery, water

  17. Coupled modeling of a directly heated tubular solar receiver for supercritical carbon dioxide Brayton cycle: Structural and creep-fatigue evaluation

    DOE PAGES

    Ortega, Jesus; Khivsara, Sagar; Christian, Joshua; ...

    2016-06-06

    A supercritical carbon dioxide (sCO2) Brayton cycle is an emerging high energy-density cycle undergoing extensive research due to the appealing thermo-physical properties of sCO2 and single phase operation. Development of a solar receiver capable of delivering sCO2 at 20 MPa and 700 °C is required for implementation of the high efficiency (~50%) solar powered sCO2 Brayton cycle. In this work, extensive candidate materials are review along with tube size optimization using the ASME Boiler and Pressure Vessel Code. Moreover, temperature and pressure distribution obtained from the thermal-fluid modeling (presented in a complementary publication) are used to evaluate the thermal andmore » mechanical stresses along with detailed creep-fatigue analysis of the tubes. For resulting body stresses were used to approximate the lifetime performance of the receiver tubes. A cyclic loading analysis is performed by coupling the Strain-Life approach and the Larson-Miller creep model. The structural integrity of the receiver was examined and it was found that the stresses can be withstood by specific tubes, determined by a parametric geometric analysis. The creep-fatigue analysis display the damage accumulation due to cycling and the permanent deformation on the tubes showed that the tubes can operate for the full lifetime of the receiver.« less

  18. Coupled modeling of a directly heated tubular solar receiver for supercritical carbon dioxide Brayton cycle: Structural and creep-fatigue evaluation

    SciTech Connect

    Ortega, Jesus; Khivsara, Sagar; Christian, Joshua; Ho, Clifford; Dutta, Pradip

    2016-06-06

    A supercritical carbon dioxide (sCO2) Brayton cycle is an emerging high energy-density cycle undergoing extensive research due to the appealing thermo-physical properties of sCO2 and single phase operation. Development of a solar receiver capable of delivering sCO2 at 20 MPa and 700 °C is required for implementation of the high efficiency (~50%) solar powered sCO2 Brayton cycle. In this work, extensive candidate materials are review along with tube size optimization using the ASME Boiler and Pressure Vessel Code. Moreover, temperature and pressure distribution obtained from the thermal-fluid modeling (presented in a complementary publication) are used to evaluate the thermal and mechanical stresses along with detailed creep-fatigue analysis of the tubes. For resulting body stresses were used to approximate the lifetime performance of the receiver tubes. A cyclic loading analysis is performed by coupling the Strain-Life approach and the Larson-Miller creep model. The structural integrity of the receiver was examined and it was found that the stresses can be withstood by specific tubes, determined by a parametric geometric analysis. The creep-fatigue analysis display the damage accumulation due to cycling and the permanent deformation on the tubes showed that the tubes can operate for the full lifetime of the receiver.

  19. Frequency-Dependent Low Cycle Fatigue of Sn1Ag0.1Cu(In/Ni) Solder Joints Subjected to High-Frequency Loading

    NASA Astrophysics Data System (ADS)

    Wong, E. H.; Seah, S. K. W.; Shim, V. P. W.

    2014-02-01

    The low-cycle-fatigue characteristics of solder joints, formed by reflowing Sn98.8/Ag1.0/Cu0.1/In0.05/Ni0.02 solder over electroless nickel immersion gold-plated copper pads, were investigated by dynamic cyclic bending of printed circuit boards (PCBs). The PCB strain amplitudes were varied from 1.2 × 10-3 to 2.4 × 10-3 and the flexural frequencies ranged from 30 Hz to 150 Hz, to simulate drop impact-induced PCB resonant frequencies. A trend of drastically decreasing fatigue life with cyclic frequency was observed, in contrast with previous reports indicating the reverse; this is attributed to the different failure mechanisms activated. A systematic procedure involving optimization followed by transformation was used to condense the strain-frequency-life data into a master curve expressed in strain-life space.

  20. Vacuum thermal-mechanical fatigue testing of two iron base high temperature alloys

    NASA Technical Reports Server (NTRS)

    Sheffler, K. D.

    1974-01-01

    Ultrahigh vacuum elevated temperature low cycle fatigue and thermal fatigue tests of 304 stainless steel and A-286 alloy have shown significant effects of frequency and combined temperature-strain cycling on fatigue life. At constant temperature, the cyclic life of both alloys was lower at lower frequencies. Combined temperature-strain cycling reduced fatigue life with respect to isothermal life at the maximum temperature of the thermal cycle. Life reductions with in-phase thermal cycling (tension at high temperature, compression at low temperature) were attributed to grain boundary cavitation caused by unreversed tensile grain boundary sliding. The proposed mechanism for out-of-phase cavity generation involved accumulation of unreversed compressive grain boundary displacements which could not be geometrically accomodated by intragranular deformation in the low-ductility A-286 alloy.

  1. Evaluation of taper joints with combined fatigue and crevice corrosion testing: comparison to human explanted modular prostheses.

    PubMed

    Reclaru, L; Brooks, R A; Zuberbühler, M; Eschler, P-Y; Constantin, F; Tomoaia, G

    2014-01-01

    The requirement for revision surgery of total joint replacements is increasing and modular joint replacement implants have been developed to provide adjustable prosthetic revision systems with improved intra-operative flexibility. An electrochemical study of the corrosion resistance of the interface between the distal and proximal modules of a modular prosthesis was performed in combination with a cyclic fatigue test. The complexity resides in the existence of interfaces between the distal part, the proximal part, and the dynamometric screw. A new technique for evaluating the resistance to cyclic dynamic corrosion with crevice stimulation was used and the method is presented. In addition, two components of the proximal module of explanted Ti6Al4V and Ti6Al7Nb prostheses were investigated by optical and electron microscopy. Our results reveal that: The electrolyte penetrates into the interface between the distal and proximal modules during cyclic dynamic fatigue tests, the distal module undergoes cracking and corrosion was generated at the interface between the two models; The comparison of the explanted proximal parts with the similar prostheses evaluated following cyclic dynamic crevice corrosion testing showed that there were significant similarities indicating that this method is suitable for evaluating materials used in the fabrication of modular prostheses.

  2. Combined exercise training reduces fatigue and modulates the cytokine profile of T-cells from multiple sclerosis patients in response to neuromediators.

    PubMed

    Alvarenga-Filho, Helcio; Sacramento, Priscila M; Ferreira, Thais B; Hygino, Joana; Abreu, Jorge Eduardo Canto; Carvalho, Sonia Regina; Wing, Ana Cristina; Alvarenga, Regina Maria Papais; Bento, Cleonice A M

    2016-04-15

    Fatigue is a common and disabling symptom of multiple sclerosis (MS), a classical Th1- and Th17-mediated autoimmune disease. There is no effective pharmacological treatment for fatigue, but some reports point towards beneficial effects of physical activity on management of the fatigue in MS patients. As both MS and fatigue have been associated with dysregulated cytokine network production, the objective of the present study was to evaluate the impact of a physical activity program consisting of a 12-week series of combining Pilates and aerobic exercises on fatigue severity, determined by FSS, and cytokine production, quantified by ELISA, by T cells from MS patients (n=08) with low disability (EDSS≤2). The results showed decrease in FSSs in all patients at the end of physical activity intervention. Regarding the cytokines, a significant reduction of IL-22 release was observed in polyclonally-activated T cells form MS patients post-training follow-up. Interestingly, while the physical activity attenuated the ability of dopamine in up-regulating Th17-related cytokines, it enhanced the anti-inflammatory effects of serotonin, evidenced by high IL-10 production. In summary, all results suggest that programmed physical activity has beneficial effects on management of fatigue in MS patients, and it could be related, at least in part, to its ability in regulating neuroimmune parameters into T cell compartment.

  3. Biaxial fatigue loading of notched composites

    NASA Technical Reports Server (NTRS)

    Francis, P. H.; Walrath, D. E.; Sims, D. F.; Weed, D. N.

    1977-01-01

    Thin walled, 2.54-cm (1-in.) diameter tubular specimens of T300/934 graphite/epoxy were fabricated and fatigue cycled in combinations of axial, torsional, and internal pressure loading. Two different four-ply layup configurations were tested: (0/90)S and (+ or - 45)S; all tubes contained a 0.48-cm (3/16-in.) diameter circular hole penetrating one wall midway along the tube length. S-N curves were developed to characterize fatigue behavior under pure axial, torsional, or internal pressure loading, as well as combined loading fatigue. A theory was developed based on the Hill plane stress model which enabled the S-N curve for combined stress states to be predicted from the S-N data for the uniaxial loading modes. Correlation of the theory with the experimental data proved to be remarkably good.

  4. Biaxial fatigue loading of notched composites

    NASA Technical Reports Server (NTRS)

    Francis, P. H.; Walrath, D. E.; Sims, D. F.; Weed, D. N.

    1977-01-01

    Thin-walled, 2.54-cm diameter tubular specimens of graphite/epoxy were fatigue cycled in combinations of axial, torsional, and internal pressure loading. Two different four-ply layup configurations were tested: (0-90)s and (+ or- 45)s; each tube contained a 0.48-cm diameter circular hole penetrating one wall midway along the tube length. S-N curves were developed to characterize fatigue behavior under pure axial, torsional, or internal pressure loading, as well as combined loading fatigue. A theory was developed based on a plane stress model which enabled the S-N curve for combined stress states to be predicted from the S-N data for the uniaxial loading modes. Correlation of the theory with the experimental data proved to be remarkably good.

  5. On the effect of deep-rolling and laser-peening on the stress-controlled low- and high-cycle fatigue behavior of Ti-6Al-4V at elevated temperatures up to 550?C

    SciTech Connect

    Ritchie, IAltenberger, RKNalla, YSano LWagner, RO

    2012-04-01

    The effect of surface treatment on the stress/life fatigue behavior of a titanium Ti-6Al-4V turbine fan blade alloy is investigated in the regime of 102 to 106 cycles to failure under fully reversed stress-controlled isothermal push-pull loading between 25? and 550?C at a frequency of 5 Hz. Specifically, the fatigue behavior was examined in specimens in the deep-rolled and laser-shock peened surface conditions, and compared to results on samples in the untreated (machined and stress annealed) condition. Although the fatigue resistance of the Ti-6Al-4V alloy declined with increasing test temperature regardless of surface condition, deep-rolling and laser-shock peening surface treatments were found to extend the fatigue lives by factors of more than 30 and 5-10, respectively, in the high-cycle and low-cycle fatigue regimes at temperatures as high as 550?C. At these temperatures, compressive residual stresses are essentially relaxed; however, it is the presence of near-surface work hardened layers, with a nanocystalline structure in the case of deep-rolling and dense dislocation tangles in the case of laser-shock peening, which remain fairly stable even after cycling at 450?-550?C, that provide the basis for the beneficial role of mechanical surface treatments on the fatigue strength of Ti-6Al-4V at elevated temperatures.

  6. Fracture mechanics evaluation of progressive fatigue damage in a circular-hole-notched GRP composite under combined tension/torsion loading

    NASA Astrophysics Data System (ADS)

    Takemura, Kenichi; Fujii, Toru

    Progressive failure from a circular hole in glass-fiber-reinforced plastics (GRP) under combined tension/torsion cyclic loading has been investigated. Thin-walled tubular specimens were used. The composition of the specimens was the same as in previous work. As pseudo-crack growth was observed under fatigue loading leading to the final failure, fracture mechanics methods were applied to characterize the fatigue failure process. The energy release rate was used as a parameter for progressive failure. Fatigue life under combined cyclic loading was estimated on the basis of the relationship between pseudo-crack-growth rate and energy release rate. The prediced S/N lines agree with the experimental results in all except a few cases.

  7. Innovative open air brayton combined cycle systems for the next generation nuclear power plants

    NASA Astrophysics Data System (ADS)

    Zohuri, Bahman

    The purpose of this research was to model and analyze a nuclear heated multi-turbine power conversion system operating with atmospheric air as the working fluid. The air is heated by a molten salt, or liquid metal, to gas heat exchanger reaching a peak temperature of 660 0C. The effects of adding a recuperator or a bottoming steam cycle have been addressed. The calculated results are intended to identify paths for future work on the next generation nuclear power plant (GEN-IV). This document describes the proposed system in sufficient detail to communicate a good understanding of the overall system, its components, and intended uses. The architecture is described at the conceptual level, and does not replace a detailed design document. The main part of the study focused on a Brayton --- Rankine Combined Cycle system and a Recuperated Brayton Cycle since they offer the highest overall efficiencies. Open Air Brayton power cycles also require low cooling water flows relative to other power cycles. Although the Recuperated Brayton Cycle achieves an overall efficiency slightly less that the Brayton --- Rankine Combined Cycle, it is completely free of a circulating water system and can be used in a desert climate. Detailed results of modeling a combined cycle Brayton-Rankine power conversion system are presented. The Rankine bottoming cycle appears to offer a slight efficiency advantage over the recuperated Brayton cycle. Both offer very significant advantages over current generation Light Water Reactor steam cycles. The combined cycle was optimized as a unit and lower pressure Rankine systems seem to be more efficient. The combined cycle requires a lot less circulating water than current power plants. The open-air Brayton systems appear to be worth investigating, if the higher temperatures predicted for the Next Generation Nuclear Plant do materialize.

  8. The development of Coke Carried-Heat Gasification Coal-Fired Combined Cycle

    NASA Astrophysics Data System (ADS)

    Zhao, Li; Xu, Xiangdong

    1999-12-01

    Carried-Heat Partial Gasification Combined cycle is a novel combined cycle which was proposed by Thermal Engineering Department of Tsinghua University in 1992. The idea of the system comes from the situation that the efficiency of the power plants in China is much lower than that of the advanced countries, but the coal consumption is much higher, which brings about the waste of primary energy resources and the pollution of the environment. With the deep study of the gasification technology, Coke Carried-Heat Gasification Coal-Fired Combined Cycle, as the improved system, came into birth in 1996 based on the partial gasification one. At the end of 1997, a new cycle scheme similar to IGCC was created. This paper focuses on several classes combined cycle put forward by Tsinghua University, depending on the plant configuration and carbon conversion, making the solution a viable and attractive option for efficient coal utilization.

  9. The effect of microstructure, temperature, and hold-time on low-cycle fatigue of As HIP P/M Rene 95

    NASA Technical Reports Server (NTRS)

    Bashir, S.; Antolovich, S. D.

    1984-01-01

    The effects of microstructure, temperature, plastic strain range, and hold time on the low-cycle fatigue (LCF) life were studied for Rene 95, an important Ni base superalloy used in jet engine disks. It was shown that the life could be varied by approximately an order of magnitude at elevated temperatures by simple heat treatments. The life was largest for the microstructure that promoted the most homogeneous deformation mode. The results are explained using the concept of a synergistic interaction between the deformation mode and boundary oxidation.

  10. Residual Stress, Micro- and Macrotexture in Surface-Enhanced Titanium Alloys: Their Nondestructive Inspection and Effects on High-Cycle Fatigue Properties

    DTIC Science & Technology

    2006-05-01

    Titanium 5b. GRANT NUMBER Alloys: Their Nondestructive Inspection and Effects on High-Cycle Fatigue Properties 5c. PROGRAM ELEMENT NUMBER 6 . AUTHOR(S) 5d...was relatively inaccurate in our measurements Table 1. Parameters of Eqs. ( 4 ) and (5) fitted to the experimental results of Fig. 6 . The statistical...jgm below the surface. Depth (X 10𔃽mm) 0 50 100 IS0 200 250 300 -25. 0. -2 .... .. ....... oo ... ........... 2,.0 . ... o -1000 -- 80 0 2 4 6 8 10 12

  11. An analysis of the deformation approach to calculation of the life of hydrogen impregnated 1Kh16N4B steel in low-cycle fatigue

    SciTech Connect

    Litvin, V.V.; Anan'evskii, V.A.; Mints, A.I.

    1986-01-01

    This paper presents the results of experimental investigations and an analysis of the applicability of the deformation approach for calculation of the life of 1Kh16N4B steel in low-cycle fatigue. Hydrogen impregnation was done with use of cathodic polarization in a special cell with a polarization current density of 35 mA/cm/sup 2/ for 60 min. The test results are presented, and it can be seen that the influence of hydrogen absorption significantly changes the life of 1Kh16N4B steel, but the Coffin-Kavomoto criterion does not give satisfactory results.

  12. Low cycle fatigue life of two nickel-base casting alloys in a hydrogen environment. [for high-pressure oxidizer turbopump turbine nozzles

    NASA Technical Reports Server (NTRS)

    Cooper, R. A.

    1976-01-01

    Samples of two nickel-base casting alloys, Mar-M-246 (a Martin Company alloy) and 713LC (a low-carbon modification of the alloy 713C developed by International Nickel Company) were tested as candidate materials for the high-pressure fuel and high-pressure oxidizer turbopump turbine nozzles. The samples were subjected to tensile tests and to low cycle fatigue tests in high-pressure hydrogen to study the influence of the hydrogen environment. The Mar-M-246 material was found to have a three times higher cyclic life in hydrogen than the 713LC alloy, and was selected as the nozzle material.

  13. Correlation of microstructure and low cycle fatigue properties for 13.5Cr1.1W0.3Ti ODS steel

    NASA Astrophysics Data System (ADS)

    He, P.; Klimenkov, M.; Möslang, A.; Lindau, R.; Seifert, H. J.

    2014-12-01

    Reduced activation oxide dispersion strengthened (ODS) steels are prospective structural materials for the blanket system and first wall components in Tokamak-type fusion reactors. Under the pulsed operation, these components will be predominantly subjected to cyclic thermal-mechanical loading which leads to inevitable fatigue damage. In this work, strain controlled isothermal fatigue tests were conducted for 13.5Cr1.1W0.3Ti ODS steel at 550 °C. The total strain range varied from 0.54% to 0.9%. After thermomechanical processing, 13.5CrWTi-ODS steel exhibits a remarkable lifetime extension with a factor of 10-20 for strain ranges Δε ⩽ 0.7%. 13.5Cr ODS steel shows no cyclic softening at all during the whole testing process irrespective of the strain range. TEM observations reveal ultrastable grain structure and constant dislocation densities around 1014 m-2, independent of the number of cycles or the applied strain amplitude. The presence of the stabilized ultrafine Y-Ti-O dispersoids enhances the microstructural stability and therefore leads to outstanding fatigue resistance for 13.5Cr1.1W0.3Ti-ODS steel.

  14. Effect of inclusion size on the high cycle fatigue strength and failure mode of a high V alloyed powder metallurgy tool steel

    NASA Astrophysics Data System (ADS)

    Yao, Jun; Qu, Xuan-hui; He, Xin-bo; Zhang, Lin

    2012-07-01

    The fatigue strength of a high V alloyed powder metallurgy tool steel with two different inclusion size levels, tempered at different temperatures, was investigated by a series of high cycle fatigue tests. It was shown that brittle inclusions with large sizes above 30 μm prompted the occurrence of subsurface crack initiation and the reduction in fatigue strength. The fracture toughness and the stress amplitude both exerted a significant influence on the fish-eye size. A larger fish-eye area would form in the sample with a higher fracture toughness subjected to a lower stress amplitude. The stress intensity factor of the inclusion was found to lie above a typical value of the threshold stress intensity factor of 4 MPa·m1/2. The fracture toughness of the sample with a hardness above HRC 56 could be estimated by the mean value of the stress intensity factor of the fish-eye. According to fractographic evaluation, the critical inclusion size can be calculated by linear fracture mechanics.

  15. Combined cycle and run performance is maximised when the cycle is completed at the highest sustainable intensity.

    PubMed

    Suriano, Robert; Bishop, David

    2010-11-01

    The aim of this study was to determine the effect of cycle intensity on subsequent running performance and combined cycle-run (CR) performance. Seven triathletes undertook a cycling graded exercise test to exhaustion, an isolated 500-kJ cycle time trial (CTT) and an isolated 5-km running time trial. Then they performed a series of CR tests, at various cycle intensities, followed by an all-out, 5-km run. The CR tests were separated into four categories based on the percentage of the CTT at which the cycle was performed (CR 81-85%, CR 86-90%, CR 91-95%, and CR 96-100%). Running performance was slower during CR 96-100% compared to CR 81-85% and CR 86-90% (20:45 ± 1:19 vs. 19:56 ± 0:40 and 19:46 ± 0:49 min; P < 0.05), but not CR 91-95% (20:19 ± 1:08 min; P > 0.05). CR performance was maximised during CR 96-100% when compared to CR 81-85, CR 86-90 and CR 91-95% (56:37 ± 4:04 vs. 62:40 ± 5:30, 59:53 ± 4:41 and 58:29 ± 4:40 min; P < 0.05). The results suggest that combined cycle and run performance is maximised when the cycle is completed at the highest sustainable intensity.

  16. Changes in illusory ankle movements induced by tendon vibrations during the delayed recovery phase of stretch-shortening cycle fatigue: an indirect study of muscle spindle sensitivity modifications.

    PubMed

    Regueme, S C; Barthèlemy, J; Gauthier, G M; Nicol, C

    2007-12-14

    This study examined the perceived movement velocity induced by tendon vibrations during the delayed recovery phase of a stretch-shortening cycle (SSC)-type exercise characterized by 2 to 4 days of neuromuscular and proprioceptive impairments. Seven subjects performed until exhaustion series of unilateral rebounds involving mostly the triceps surae muscle group. Fatigue effects were quantified for the exercised and non-exercised legs through muscle soreness and maximal voluntary plantarflexion test (MVC) performed immediately before (PRE) and after the SSC exercise, and repeated 2 days later (D2). At PRE and D2, mechanical vibrations at 40, 60, 80, 100, and 120 Hz were applied to distal tendons of the exercised ankle. For each vibration, the subjects had to reproduce the perceived movement velocity with the non-exercised ankle. According to previous studies, the sole exercised leg was characterized by a D2 peak of muscle soreness associated, in the MVC test, with significant decreases in maximal force and mean soleus muscle activity. As compared to the PRE test and in all subjects, the vibrations applied at D2 to the tendon of the fatigued ankle extensor muscles led to significant decreases in the perceived movement velocity at 80 and 100 Hz, but to an increased one at 40 Hz. In contrast, vibrations applied to the tendon of the non-fatigued ankle flexor muscle did not result in any significant change. These results suggest that the delayed recovery phase of SSC fatigue is characterized by changes in muscle proprioception, which may partly result from a decreased sensitivity of the primary endings.

  17. Catalytic combustor for integrated gasification combined cycle power plant

    DOEpatents

    Bachovchin, Dennis M.; Lippert, Thomas E.

    2008-12-16

    A gasification power plant 10 includes a compressor 32 producing a compressed air flow 36, an air separation unit 22 producing a nitrogen flow 44, a gasifier 14 producing a primary fuel flow 28 and a secondary fuel source 60 providing a secondary fuel flow 62 The plant also includes a catalytic combustor 12 combining the nitrogen flow and a combustor portion 38 of the compressed air flow to form a diluted air flow 39 and combining at least one of the primary fuel flow and secondary fuel flow and a mixer portion 78 of the diluted air flow to produce a combustible mixture 80. A catalytic element 64 of the combustor 12 separately receives the combustible mixture and a backside cooling portion 84 of the diluted air flow and allows the mixture and the heated flow to produce a hot combustion gas 46 provided to a turbine 48. When fueled with the secondary fuel flow, nitrogen is not combined with the combustor portion.

  18. The Effects of Reversing Sleep-Wake Cycles on Sleep and Fatigue on the Crew of USS John C. Stennis

    DTIC Science & Technology

    2002-09-01

    topic. 15. NUMBER OF PAGES 169 14. SUBJECT TERMS Circadian Rhythms, Fatigue, Melatonin , Sleep Deprivation, Sleep Loss, Linear Regression Model... sleep , than those working belowdecks. This could be an indication that light exposure prior to rack time inhibits the release of melatonin , which...

  19. High-cycle fatigue of micromachined single-crystal silicon measured using high-resolution patterned specimens

    NASA Astrophysics Data System (ADS)

    Ikehara, T.; Tsuchiya, T.

    2008-07-01

    A single-crystal silicon fatigue test structure was fabricated using high-resolution lithography to improve smoothness and morphological uniformity. An on-chip test structure, including a notched test piece, a resonator, an electrostatic actuator and a deflection sensor, was fabricated using 0.6 µm resolution lithography. Fatigue tests were performed under different deflection amplitudes and humidity conditions. The lifetime scattering was limited nearly within 1 order at each condition, and this was a large improvement over other reported studies. Our test results indicated a clear tendency for the lifetime to lengthen when the strain amplitude or ambient humidity was decreased. Strain-life behaviors at two different humidity conditions were analyzed using Paris law and crack propagation exponents of 19.6 and 23.0 were obtained at 50%RH and 25%RH, respectively. A humidity dependence was clearly confirmed by the results of our low-scattering experiment. Moreover, for this measurement, a new parallel test system was built in which fatigue tests on up to 12 samples could be performed simultaneously. The drive circuit, which enables a deflection-controlled fatigue test, is described and its performance was demonstrated.

  20. A combined power and ejector refrigeration cycle for low temperature heat sources

    SciTech Connect

    Zheng, B.; Weng, Y.W.

    2010-05-15

    A combined power and ejector refrigeration cycle for low temperature heat sources is under investigation in this paper. The proposed cycle combines the organic Rankine cycle and the ejector refrigeration cycle. The ejector is driven by the exhausts from the turbine to produce power and refrigeration simultaneously. A simulation was carried out to analyze the cycle performance using R245fa as the working fluid. A thermal efficiency of 34.1%, an effective efficiency of 18.7% and an exergy efficiency of 56.8% can be obtained at a generating temperature of 395 K, a condensing temperature of 298 K and an evaporating temperature of 280 K. Simulation results show that the proposed cycle has a big potential to produce refrigeration and most exergy losses take place in the ejector. (author)

  1. Combinations of solid oxide fuel cell and several enhanced gas turbine cycles

    NASA Astrophysics Data System (ADS)

    Kuchonthara, Prapan; Bhattacharya, Sankar; Tsutsumi, Atsushi

    Combined power generation systems with combinations of solid oxide fuel cell (SOFC) and various enhanced gas turbine (GT) cycles were evaluated. In the GT part, steam injected gas turbine (STIG) cycle, GT/steam turbine (ST) combined cycle, and humid air turbine (HAT) cycle were considered. Moreover, additional recuperation was considered by means of air preheating (APH) in the STIG cycle. Effects of operating turbine inlet temperature (TIT) and pressure ratio (PR) on overall system performance were assessed. Although the SOFC-HAT system shows the lowest specific work output compared to other systems, its highest thermal efficiency presents a significant advantage. Furthermore, at high TITs and PRs the SOFC-HAT system gives the best performance in terms of both thermal efficiency and specific work. Results indicate that energy recuperative features in the HAT promote the positive effect of increasing TIT by means of enhancing GT efficiency, leading to the improvement in thermal efficiency of the overall system.

  2. Combined Reverse-Brayton Joule Thompson Hydrogen Liquefaction Cycle

    SciTech Connect

    Shimko, Martin A.; Dunn, Paul M.

    2011-12-31

    The following is a compilation of Annual Progress Reports submitted to the DOE’s Fuel Cell Technologies Office by Gas Equipment Engineering Corp. for contract DE-FG36-05GO15021. The reports cover the project activities from August 2005 through June 2010. The purpose of this project is to produce a pilot-scale liquefaction plant that demonstrates GEECO’s ability to meet or exceed the efficiency targets set by the DOE. This plant will be used as a model to commercialize this technology for use in the distribution infrastructure of hydrogen fuel. It could also be applied to markets distributing hydrogen for industrial gas applications. Extensive modeling of plant performance will be used in the early part of the project to identify the liquefaction cycle architecture that optimizes the twin goals of increased efficiency and reduced cost. The major challenge of the project is to optimize/balance the performance (efficiency) of the plant against the cost of the plant so that the fully amortized cost of liquefying hydrogen meets the aggressive goals set by DOE. This project will design and build a small-scale pilot plant (several hundred kg/day) that will be both a hardware demonstration and a model for scaling to larger plant sizes (>50,000 kg/day). Though an effort will be made to use commercial or near-commercial components, key components that will need development for either a pilot- or full-scale plant will be identified. Prior to starting pilot plant fabrication, these components will be demonstrated at the appropriate scale to demonstrate sufficient performance for use in the pilot plant and the potential to achieve the performance used in modeling the full-scale plant.

  3. Waste-heat boiler application for the Vresova combined cycle plant

    SciTech Connect

    Vicek, Z.

    1995-12-01

    This report describes a project proposal and implementation of two combined-cycle units of the Vresova Fuel Complex (PKV) with 2 x 200 MWe and heat supply. Participation of ENERGOPROJECT Praha a.s., in this project.

  4. Comparative thermal fatigue resistances of twenty-six nickel and cobalt base alloys

    NASA Technical Reports Server (NTRS)

    Bizon, P. T.; Spera, D. A.

    1975-01-01

    Thermal fatigue resistances were determined from fluidized bed tests. Cycles to cracking differed by almost three orders of magnitude for these materials with directional solidification and surface protection of definite benefit. The alloy-coating combination with the highest thermal fatigue resistance was directionally solidified NASA TAZ-8A with an RT-XP coating. It oxidation resistance was excellent, showing almost no weight change after 15 000 fluidized bed cycles.

  5. Performance potential of combined cycles integrated with low-Btu gasifiers for future electric utility applications

    NASA Technical Reports Server (NTRS)

    Nainiger, J. J.; Burns, R. K.

    1977-01-01

    A comparison and an assessment of 10 advanced utility power systems on a consistent basis and to a common level of detail were analyzed. Substantial emphasis was given to a combined cycle systems integrated with low-Btu gasifiers. Performance and cost results from that study were presented for these combined cycle systems, together with a comparative evaluation. The effect of the gasifier type and performance and the interface between the gasifier and the power system were discussed.

  6. Fatigue behavior of unirradiated V-5Cr-5Ti

    SciTech Connect

    Gieseke, B.G.; Stevens, C.O.; Grossbeck, M.L.

    1995-04-01

    The objective of this research is to determine the low cycle fatigue behavior of V-5Cr-5Ti alloys for a range of temperatures and the extent of environmental effects at ambient temperatures. The results of in-vacuum low cycle fatigue tests are presented for unirradiated V-5Cr-5Ti tested at room temperature, 240, and 400{degree}C. A comparison of the fatigue data generated in rough and high vacuums shows that a pronounced environmental degradation of the fatiuge properties exists in this alloy at room temperature. Fatigue life was reduced by as much as 84%. Cyclic stress range data and SEM observations suggest that this reduction is due to a combination of increases in rates of crack initiation and subsequent growth. The relative contribution of each difference is dependent upon the strain range.

  7. A limit-cycle model of leg movements in cross-country skiing and its adjustments with fatigue.

    PubMed

    Cignetti, F; Schena, F; Mottet, D; Rouard, A

    2010-08-01

    Using dynamical modeling tools, the aim of the study was to establish a minimal model reproducing leg movements in cross-country skiing, and to evaluate the eventual adjustments of this model with fatigue. The participants (N=8) skied on a treadmill at 90% of their maximal oxygen consumption, up to exhaustion, using the diagonal stride technique. Qualitative analysis of leg kinematics portrayed in phase planes, Hooke planes, and velocity profiles suggested the inclusion in the model of a linear stiffness and an asymmetric van der Pol-type nonlinear damping. Quantitative analysis revealed that this model reproduced the observed kinematics patterns of the leg with adequacy, accounting for 87% of the variance. A rising influence of the stiffness term and a dropping influence of the damping terms were also evidenced with fatigue. The meaning of these changes was discussed in the framework of motor control.

  8. Thermal Cycling Fatigue in DIPs Mounted with Eutectic Tin-Lead Solder Joints in Stub and Gullwing Geometries

    NASA Technical Reports Server (NTRS)

    Winslow, J. W.; Silveira, C. de

    1993-01-01

    It has long been known that solder joints under mechanical stress are subject to failure. In early electronic systems, such failures were avoided primarily by avoiding the use of solder as a mechanical structural component. The rule was first to make sound wire connections that did not depend mechanically on solder, and only then to solder them. Careful design and miniaturization in modern electronic systems limits the mechanical stresses exerted on solder joints to values less than their yield points, and these joints have become integral parts of the mechanical structures. Unfortunately, while these joints are strong enough when new, they have proven vulnerable to fatigue failures as they age. Details of the fatigue process are poorly understood, making predictions of expected lifetimes difficult.

  9. Effects of combined radiofrequency radiation exposure on the cell cycle and its regulatory proteins.

    PubMed

    Lee, Kwan-Yong; Kim, Bong Cho; Han, Na-Kyung; Lee, Yun-Sil; Kim, Taehong; Yun, Jae-Hoon; Kim, Nam; Pack, Jeong-Ki; Lee, Jae-Seon

    2011-04-01

    The aim of this study was to investigate whether single or combined radio frequency (RF) radiation exposure has effects on the cell cycle and its regulatory proteins. Exposure of MCF7 cells to either single (837 MHz) or combined (837 and 1950 MHz) RF radiation was conducted at specific absorption rate values of 4 W/kg for 1 h. During the exposure period, the chamber was made isothermal by circulating water through the cavity. After RF radiation exposure, DNA synthesis rate and cell cycle distribution were assessed. The levels of cell cycle regulatory proteins, p53, p21, cyclins, and cyclin-dependent kinases were also examined. The positive control group was exposed to 0.5 and 4 Gy doses of ionizing radiation (IR) and showed changes in DNA synthesis and cell cycle distribution. The levels of p53, p21, cyclin A, cyclin B1, and cyclin D1 were also affected by IR exposure. In contrast to the IR-exposed group, neither the single RF radiation- nor the combined RF radiation-exposed group elicited alterations in DNA synthesis, cell cycle distribution, and levels of cell cycle regulatory proteins. These results indicate that neither single nor combined RF radiation affect cell cycle progression.

  10. Effect of forging parameters on low cycle fatigue behaviour of Al/basalt short fiber metal matrix composites.

    PubMed

    Karthigeyan, R; Ranganath, G

    2013-01-01

    This paper deals with metal matrix composites (MMCs) of Al 7075 alloy containing different weight percentage (2.5, 5, 7.5, and 10) basalt short fiber reinforcement and unreinforced matrix alloy. The samples were produced by the permanent stir casting technique. The casting ingots were cut into blanks to be forged in single stage and double stage, using MN press and graphite-based lubricant. The microstructures and fatigue properties of the matrix alloy and MMC samples were investigated in the as cast state and in the single and double stage forging operations. The microstructure results showed that the forged sample had a uniform distribution of the basalt short fiber throughout the specimens. Evaluation of the fatigue properties showed that the forged samples had higher values than those of the as cast counterparts. After forging, the enhancement of the fatigue strength of the matrix alloy was so significant and high in the case of 2.5 and 5.0 wt. percentage basalt short fiber reinforced MMC, and there was no enhancement in 7.5 and 10 weight percentages short fiber reinforced MMCs. The fracture damage was mainly due to decohesion at the matrix-fiber interface.

  11. Effect of Forging Parameters on Low Cycle Fatigue Behaviour of Al/Basalt Short Fiber Metal Matrix Composites

    PubMed Central

    Karthigeyan, R.; Ranganath, G.

    2013-01-01

    This paper deals with metal matrix composites (MMCs) of Al 7075 alloy containing different weight percentage (2.5, 5, 7.5, and 10) basalt short fiber reinforcement and unreinforced matrix alloy. The samples were produced by the permanent stir casting technique. The casting ingots were cut into blanks to be forged in single stage and double stage, using MN press and graphite-based lubricant. The microstructures and fatigue properties of the matrix alloy and MMC samples were investigated in the as cast state and in the single and double stage forging operations. The microstructure results showed that the forged sample had a uniform distribution of the basalt short fiber throughout the specimens. Evaluation of the fatigue properties showed that the forged samples had higher values than those of the as cast counterparts. After forging, the enhancement of the fatigue strength of the matrix alloy was so significant and high in the case of 2.5 and 5.0 wt. percentage basalt short fiber reinforced MMC, and there was no enhancement in 7.5 and 10 weight percentages short fiber reinforced MMCs. The fracture damage was mainly due to decohesion at the matrix-fiber interface. PMID:24298207

  12. Optimization Of The Alternate Cycle In A Membrane Aeration/Filtration Combined Bioreactor

    NASA Astrophysics Data System (ADS)

    Wang, Hongjie; Dong, Wenyi; Yang, Yue; Gan, Guanghua; Li, Weiguang

    2010-11-01

    In this study, a membrane aeration/filtration combined bioreactor (CMBR) was constructed, and the effect of alternate cycle by CMBR on membrane fouling and oxygen utilization efficiency (OUE) was investigated. Results showed that under the condition, when the alternate cycle was 0.75˜3h, the ΔTMP (TMP value of the time when a filtration cycle was over) of CMBR maintained a basically constant value during the 6 days' continuous operation, which implied the CMBR achieved a favorable effect of the membrane fouling relieving. Too short or too long cycle would lead to a gradual increase of ΔTMP. OUE of CMBR increased with the extension of the alternate cycle. Thus, it suggested that the optimal alternate cycle of CMBR should be 3h.

  13. Modifications on A-F hardening rule to assess ratcheting response of materials and its interaction with fatigue damage under uniaxial stress cycles

    NASA Astrophysics Data System (ADS)

    Ahmadzadehrishehri, Gholamreza

    stress levels. The constructed calibration curves were employed to determine strain rate coefficients required to assess ratcheting response of materials under uniaxial loading conditions at various cyclic stress levels. The predicted ratcheting strain values based on the modified hardening rule were found in good agreements with the experimentally obtained ratcheting data over stages I and II under uniaxial loading conditions. The capability of the modified hardening rule to assess ratcheting deformation of materials under multi-step uniaxial loading spectra was also assessed. Subsequent load steps were considerably affected by previous load steps in multi-step loading conditions. Ratcheting strains for low-high stress steps were successfully predicted by the modified hardening rule. High-low loading sequences however resulted in an overestimated reversed ratcheting strain in the later load steps. The modified hardening rule proposed in this thesis was then employed to predict the ratcheting strain and its concurrent interaction with fatigue damage over stress cycles in steel alloys. The interaction of ratcheting and fatigue damage was defined based on mechanistic parameters involving the effects of mean stress, stress amplitude, and cyclic softening/hardening response of materials. The extent of ratcheting effect on the overall damage of steel samples was defined by means of the product of the average ratcheting strain rate over the stress cycles and the applied maximum cyclic stress, while fatigue damage was analysed based on earlier developed energy-based models of Xia-Ellyin and Smith-Watson-Topper. Overall damage induced by both ratcheting and fatigue was calibrated through a weighting factor at various ratios of mean stress/cyclic amplitude stress (sigmam/sigmaa). The estimated lives based on the proposed algorithm at different mean stresses and stress amplitudes showed good agreements as compared with experiments.

  14. NOVEL GAS CLEANING/CONDITIONING FOR INTEGRATED GASIFICATION COMBINED CYCLE

    SciTech Connect

    Dennis A. Horazak; Richard A. Newby; Eugene E. Smeltzer; Rachid B. Slimane; P. Vann Bush; James L. Aderhold Jr; Bruce G. Bryan

    2005-12-01

    than for the conventional processes, the improved power plant capacity results in the potential for significant reductions in the plant cost-of-electricity, about 4.5% for the Current Standards case, and more than 7% for the Future Standards case. For Methanol Synthesis, the Novel Gas Cleaning process scheme again shows the potential for significant advantages over the conventional gas cleaning schemes. The plant generating capacity is increased more than 7% and there is a 2.3%-point gain in plant thermal efficiency. The Total Capital Requirement is reduced by about 13% and the cost-of-electricity is reduced by almost 9%. For both IGCC Methanol Synthesis cases, there are opportunities to combine some of the filter-reactor polishing stages to simplify the process further to reduce its cost. This evaluation has devised plausible humid-gas cleaning schemes for the Filter-Reactor Novel Gas Cleaning process that might be applied in IGCC and Methanol Synthesis applications.

  15. German experiences in local fatigue monitoring

    SciTech Connect

    Abib, E.; Bergholz, S.; Rudolph, J.

    2012-07-01

    are the various manual control options and also different operating modes. It is clear that showing the covering of real loads by design loads, requires a relatively complex and well-qualified detection process. The difficulty of this task is increased due to the lack of data or incomplete information and the exclusive reliance on existing operation plant data. The strategy of employing local fatigue monitoring is a straightforward solution enabling the direct measurement of loads on the fatigue-sensitive zones. Nowadays a direct derivation of the complete stress tensor at the fatigue-relevant locations is enabled thanks to the recorded local loads and combination with finite element (FE) analyses. So, additionally to the recorded temperature curves, a representation of the time evolution of the six stress components for each monitored component is possible. This allows the application of the simplified elasto-plastic fatigue check according to design codes. The fatigue level can be realistically analyzed with a suitable cycle-counting method. Furthermore, the knowledge of the time evolution of the stresses and strains enables to take into account an environmental factor to include the corrosive fluid influence in the calculations. Without local recording, it is impossible to calculate realistic fatigue usage. AREVA offers the AREVA fatigue concept (AFC) and the new fatigue monitoring system integrated (FAMOSi), necessary tools to monitor local fatigue and to provide realistic assessment. (authors)

  16. The History and Promise of Combined Cycle Engines for Access to Space Applications

    NASA Technical Reports Server (NTRS)

    Clark, Casie

    2010-01-01

    For the summer of 2010, I have been working in the Aerodynamics and Propulsion Branch at NASA Dryden Flight Research Center studying combined-cycle engines, a high speed propulsion concept. Combined cycle engines integrate multiple propulsion systems into a single engine capable of running in multiple modes. These different modes allow the engine to be extremely versatile and efficient in varied flight conditions. The two most common types of combined cycle engines are Rocket-Based Combined Cycle (RBCC) and Turbine Based Combined Cycle (TBCC). The RBCC essentially combines a rocket and ramjet engine, while the TBCC integrates a turbojet and ramjet1. These two engines are able to switch between different propulsion modes to achieve maximum performance. Extensive conceptual and ground test studies of RBCC engines have been undertaken; however, an RBCC engine has never, to my knowledge, been demonstrated in flight. RBCC engines are of particular interest because they could potentially power a reusable launch vehicle (RLV) into space. The TBCC has been flight tested and shown to be effective at reaching supersonic speeds, most notably in the SR-71 Blackbird2.

  17. An indentation fatigue strength law

    NASA Astrophysics Data System (ADS)

    Xu, Baoxing; Yonezu, Akio; Chen, Xi

    2010-05-01

    Indentation fatigue, where a cyclic load is applied on the sample via an indenter, emerges as an alternative approach for measuring the fatigue properties of materials. We have carried out indentation fatigue tests on a poly(vinyl chloride) (PVC) bulk material, as well as on TiN and NiP films/coatings deposited on SUS304 steel substrates, and demonstrate that a simple power-law relationship can be established between the indentation load amplitude and number of cycles to failure. Such a law is very similar to the conventional fatigue strength law obtained from uniaxial tests. The agreement between the fatigue stress exponents obtained by uniaxial and indentation fatigue tests suggests the potential applicability of the indentation fatigue technique for extracting the fatigue properties of materials.

  18. An Experimental Study of Fatigue Crack Growth in Aluminum Sheet Subjected to Combined Bending and Membrane Stresses

    NASA Technical Reports Server (NTRS)

    Phillips, Edward P.

    1997-01-01

    An experimental study was conducted to determine the effects of combined bending and membrane cyclic stresses on the fatigue crack growth behavior of aluminum sheet material. The materials used in the tests were 0.040-in.- thick 2024-T3 alclad and 0.090-in.-thick 2024-T3 bare sheet. In the tests, the membrane stresses were applied as a constant amplitude loading at a stress ratio (minimum to maximum stress) of 0.02, and the bending stresses were applied as a constant amplitude deflection in phase with the membrane stresses. Tests were conducted at ratios of bending to membrane stresses (B/M) of 0, 0.75, and 1.50. The general trends of the results were for larger effects of bending for the higher B/M ratios, the lower membrane stresses, and the thicker material. The addition of cyclic bending stresses to a test with cyclic membrane stresses had only a small effect on the growth rates of through-thickness cracks in the thin material, but had a significant effect on the crack growth rates of through-thickness cracks in the thick material. Adding bending stresses to a test had the most effect on the initiation and early growth of cracks and had less effect on the growth of long through-thickness cracks.

  19. Combined vapor compression/absorption heat pump cycles for engine-driven heat pumps

    NASA Astrophysics Data System (ADS)

    Radermacher, Reinhard; Herold, Keith E.; Howe, Lawrence A.

    1988-12-01

    The performance of three combined absorption/vapor compression cycles for gas-fired internal combustion engine driven heat pumps was theoretically assessed. Two cycles were selected for the preliminary design of breadboard systems using only off-the-shelf components. The first cycle, based on the working pair ammonia/water, is termed the simple-cycle. The second cycle, based on the working pair lithium-bromide/water, is termed the compressor enhanced double-effect chiller. Both cycles are found to be technically feasible. The coefficient of performance and the capacity are increased by up to 21 percent for cooling in the first case (compressor efficiency of 0.7) and by up to 14 percent in the second (compressor efficiency of 0.5). Both were compared against the engine drive R22 vapor compression heat pump. The performance of actual machinery for both cycles is, in the current design, hampered by the fact that the desired oil-free compressors have poor isentropic efficiencies. Oil lubricated compressors together with very effective oil separators would improve the performance of the combined LiBr/water cycle to 23 percent.

  20. Low-cycle Fatigue and Dynamic Fracture in Gold Thin Films on SiN Supported Membranes

    NASA Technical Reports Server (NTRS)

    Hays, C. C.; Newell, J. M.; MacNeal, P. D.; Ruiz, R. P.; Holmes, W. A.; Yun, M.; Mulder, J. L.; Koch, T. C.; Bock, J. J.; Lange, A. E.

    2005-01-01

    This slide presentation focuses on the dynamic mechanical response and fatigue behavior in sub-micron thick Au-films deposited onto amorphous Si(sub X)N(sub y) substrates, with spider-web geometry, that were subjected to forced vibration (3-axis random vibration with 2 kHz roll-off frequency). The work is to advance cyrogenic detectors that can operate at 100mK, that is required to create cryogenic detectors that are to search for present day signatures of the big bang.

  1. Apparatus and methods for supplying auxiliary steam in a combined cycle system

    DOEpatents

    Gorman, William G.; Carberg, William George; Jones, Charles Michael

    2002-01-01

    To provide auxiliary steam, a low pressure valve is opened in a combined cycle system to divert low pressure steam from the heat recovery steam generator to a header for supplying steam to a second combined cycle's steam turbine seals, sparging devices and cooling steam for the steam turbine if the steam turbine and gas turbine lie on a common shaft with the generator. Cooling steam is supplied the gas turbine in the combined cycle system from the high pressure steam turbine. Spent gas turbine cooling steam may augment the low pressure steam supplied to the header by opening a high pressure valve whereby high and low pressure steam flows are combined. An attemperator is used to reduce the temperature of the combined steam in response to auxiliary steam flows above a predetermined flow and a steam header temperature above a predetermined temperature. The auxiliary steam may be used to start additional combined cycle units or to provide a host unit with steam turbine cooling and sealing steam during full-speed no-load operation after a load rejection.

  2. Effect on combined cycle efficiency of stack gas temperature constraints to avoid acid corrosion

    NASA Technical Reports Server (NTRS)

    Nainiger, J. J.

    1980-01-01

    To avoid condensation of sulfuric acid in the gas turbine exhaust when burning fuel oils contaning sulfur, the exhaust stack temperature and cold-end heat exchanger surfaces must be kept above the condensation temperature. Raising the exhaust stack temperature, however, results in lower combined cycle efficiency compared to that achievable by a combined cycle burning a sulfur-free fuel. The maximum difference in efficiency between the use of sulfur-free and fuels containing 0.8 percent sulfur is found to be less than one percentage point. The effect of using a ceramic thermal barrier coating (TBC) and a fuel containing sulfur is also evaluated. The combined-cycle efficiency gain using a TBC with a fuel containing sulfur compared to a sulfur-free fuel without TBC is 0.6 to 1.0 percentage points with air-cooled gas turbines and 1.6 to 1.8 percentage points with water-cooled gas turbines.

  3. Effects of a high mean stress on the high cycle fatigue life of PWA 1480 and correlation of data by linear elastic fracture mechanics

    NASA Technical Reports Server (NTRS)

    Majumdar, S.; Kwasny, R.

    1985-01-01

    High-cycle fatigue tests using 5-mm-diameter smooth specimens were performed on the single crystal alloy PWA 1480 (001 axis) at 70F (room temperature) in air and at 100F (538C) in vacuum (10 to the -6 power torr). Tests were conducted at zero mean stress as well as at high tensile mean stress. The results indicate that, although a tensile mean stress, in general, reduces life, the reduction in fatigue strength, for a given mean stress at a life of one million cycles, is much less than what is predicted by the usual linear Goodman plot. Further, the material appears to be significantly more resistant to mean stress effects at 1000F than at 70F. Metallographic examinations of failed specimens indicate that failures in all cases are initiated from micropores of sizes of the order of 30 to 40 microns. Since the macroscopic stress-strain response in all cases was observed to be linear elastic, linear elastic fracture mechanics (LEFM) analyses were carried out to determine the crack growth curves of the material assuming that crack initiation from a micropore (a sub o = 40 microns) occurs very early in life. The results indicate that the calculated crack growth rates at an R (defined as the ratio between minimum stress to maximum stress) value of zero are approximately the same at 70F as at 1000F. However, the calculated crack growth rates at other R ratios, both positive and negative, tend to be higher at 70F than at 1000F. Calculated threshold effects at large R values tend to be independent of temperature in the temperature regime studied. They are relatively constant with increasing R ratio up to a value of about 0.6, beyond which the calculated threshold stress intensity factor range decreases rapidly with increasing R ratios.

  4. Changes in urinary amino acids excretion in relationship with muscle activity markers over a professional cycling stage race: in search of fatigue markers.

    PubMed

    Corsetti, Roberto; Barassi, Alessandra; Perego, Silvia; Sansoni, Veronica; Rossi, Alessandra; Damele, Clara Anna Linda; Melzi D'Eril, Gianlodovico; Banfi, Giuseppe; Lombardi, Giovanni

    2016-01-01

    The aim of this study was to identify the relationship between metabolic effort, muscular damage/activity indices, and urinary amino acids profile over the course of a strenuous prolonged endurance activity, as a cycling stage race is, in order to identify possible fatigue markers. Nine professional cyclists belonging to a single team, competing in the Giro d'Italia cycling stage race, were anthropometrically characterized and sampled for blood and urine the day before the race started, and on days 12 and 23 of the race. Diet was kept the same over the race, and power output and energy expenditure were recorded. Sera were assayed for muscle markers (lactate dehydrogenase, aspartate aminotransferase, and creatine kinase activities, and blood urea nitrogen), and creatinine, all corrected for plasma volume changes. Urines were profiled for amino acid concentrations, normalized on creatinine excretion. Renal function, in terms of glomerular filtration rate, was monitored by MDRD equation corrected on body surface area. Creatine kinase activity and blood urea were increased during the race as did serum creatinine while kidney function remained stable. Among the amino acids, taurine, glycine, cysteine, leucine, carnosine, 1-methyl histidine, and 3-methyl histidine showed a net decreased, while homocysteine was increased. Taurine and the dipeptide carnosine (β-alanyl-L-histidine) were significantly correlated with the muscle activity markers and the indices of effort. In conclusion, the metabolic profile is modified strikingly due to the effort. Urinary taurine and carnosine seem useful tools to evaluate the muscle damage and possibly the fatigue status on a long-term basis.

  5. Exploratory Thermal-mechanical Fatigue Results for Rene' 80 in Ultrahigh Vacuum

    NASA Technical Reports Server (NTRS)

    Sheinker, A. A.

    1978-01-01

    A limited study was conducted of the use of strainage partitioning for predicting the thermalmechanical fatigue life of cast nickel-base superalloy Rene' 80. The fatigue lives obtained by combined inphase thermal and mechanical strain cycling between 400 C (752 F) and 1000 C (1802 F) in an ultrahigh vacuum were considerably shorter than those represented by the four basic partitioned inelastic strainrange fatigue life relationships established previously for this alloy at 871 C (1600 F) and 1000 C (1832 F) in an ultrahigh vacuum. This behavior was attributed to the drastic decrease in ductility with decreasing temperature for this alloy. These results indicated that the prediction of the thermal-mechanical fatigue life of Rene' 80 by the method of strainrange partioning may be improved if based on the four basic fatigue life relationships determined at a lower temperature in the thermal-mechanical strain cycle.

  6. Clinical neurophysiology of fatigue.

    PubMed

    Zwarts, M J; Bleijenberg, G; van Engelen, B G M

    2008-01-01

    Fatigue is a multidimensional concept covering both physiological and psychological aspects. Chronic fatigue is a typical symptom of diseases such as cancer, multiple sclerosis (MS), Parkinson's disease (PD) and cerebrovascular disorders but is also presented by people in whom no defined somatic disease has been established. If certain criteria are met, chronic fatigue syndrome can be diagnosed. The 4-item Abbreviated Fatigue Questionnaire allows the extent of the experienced fatigue to be assessed with a high degree of reliability and validity. Physiological fatigue has been well defined and originates in both the peripheral and central nervous system. The condition can be assessed by combining force and surface-EMG measurements (including frequency analyses and muscle-fibre conduction estimations), twitch interpolation, magnetic stimulation of the motor cortex and analysis of changes in the readiness potential. Fatigue is a well-known phenomenon in both central and peripheral neurological disorders. Examples of the former conditions are multiple sclerosis, Parkinson's disease and stroke. Although it seems to be a universal symptom of many brain disorders, the unique characteristics of the concomitant fatigue also point to a specific relationship with several of these syndromes. As regards neuromuscular disorders, fatigue has been reported in patients with post-polio syndrome, myasthenia gravis, Guillain-Barré syndrome, facioscapulohumeral dystrophy, myotonic dystrophy and hereditary motor and sensory neuropathy type-I. More than 60% of all neuromuscular patients suffer from severe fatigue, a prevalence resembling that of patients with MS. Except for several rare myopathies with specific metabolic derangements leading to exercise-induced muscle fatigue, most studies have not identified a prominent peripheral cause for the fatigue in this population. In contrast, the central activation of the diseased neuromuscular system is generally found to be suboptimal. The

  7. Tampa Electric Company`s Polk Power Station Integrated Gasification Combined Cycle Project

    SciTech Connect

    Jenkins, S.D.; Shafer, J.R.

    1994-12-31

    Tampa Electric Company (TEC) is in the construction phase for the new Polk Power Station, Unit {number_sign}1. This will be the first unit at a new site and will use Integrated Gasification Combined Cycle (IGCC) technology for power generation. The unit will utilize oxygen-blown entrained-flow coal gasification, along with combined cycle technology, to provide nominal net 26OMW of generation. As part of the environmental features of this process, the sulfur species in the coal will be recovered as a commercial grade sulfuric acid by-product. The sulfur will be removed from the synthesis gas utilizing a cold gas clean-up system (CGCU).

  8. Fatigue studies of high-palladium dental casting alloys: Part I. Fatigue limits and fracture characteristics.

    PubMed

    Li, D; Brantley, W A; Mitchell, J C; Daehn, G S; Monaghan, P; Papazoglou, E

    2002-04-01

    The fatigue limits and fracture characteristics for a Pd-Cu-Ga alloy and a Pd-Ga alloy were studied. The alloys were cast into tensile test bars with gauge diameter of 3 mm and gauge length of 15 mm, and the surfaces of the castings were neither air-abraded nor polished after removal from the investment. Specimens were prepared from all-new metal (not previously melted), a combination of 50% new metal and 50% old metal (previously melted one time) and 100% old metal. The cast bars were subjected to heat treatment simulating the complete firing cycles for dental porcelain, and fatigued in air at room temperature under uniaxial tension-compression stress at 10 Hz and a ratio of tensile stress amplitude to compressive stress amplitude (R-ratio) of -1. The alloy microstructures and fracture surfaces were examined with a scanning electron microscope (SEM). Results showed that the fatigue limits at 2 x 10(6)cycles of the Pd-Cu-Ga and Pd-Ga alloys were approximately 0.20 and 0.15 of their 0.1% yield strength (YS) in tension, respectively. The fatigue resistance for specimens from both alloys containing 50% old metal and 50% new metal was comparable to that of specimens containing all-new metal, although this decreased dramatically for Pd-Cu-Ga alloy specimens containing all-old metal. The fatigue resistance of the Pd-Cu-Ga alloy subjected to heat treatment simulating the porcelain firing cycles was not adversely affected by remnants of the original as-cast dendritic microstructure that remained in the relatively large test specimens. A longer heat treatment than recommended by the manufacturer for the porcelain firing cycles is needed to completely eliminate the as-cast dendritic structure in these specimens. The Pd-Cu-Ga alloy exhibited superior fatigue resistance to the Pd-Ga alloy, which has an equiaxed-grain microstructure and lower yield strength.

  9. Modeling Fatigue Damage Onset and Progression in Composites Using an Element-Based Virtual Crack Closure Technique Combined With the Floating Node Method

    NASA Technical Reports Server (NTRS)

    De Carvalho, Nelson V.; Krueger, Ronald

    2016-01-01

    A new methodology is proposed to model the onset and propagation of matrix cracks and delaminations in carbon-epoxy composites subject to fatigue loading. An extended interface element, based on the Floating Node Method, is developed to represent delaminations and matrix cracks explicitly in a mesh independent fashion. Crack propagation is determined using an element-based Virtual Crack Closure Technique approach to determine mixed-mode energy release rates, and the Paris-Law relationship to obtain crack growth rate. Crack onset is determined using a stressbased onset criterion coupled with a stress vs. cycle curve and Palmgren-Miner rule to account for fatigue damage accumulation. The approach is implemented in Abaqus/Standard® via the user subroutine functionality. Verification exercises are performed to assess the accuracy and correct implementation of the approach. Finally, it was demonstrated that this approach captured the differences in failure morphology in fatigue for two laminates of identical stiffness, but with layups containing ?deg plies that were either stacked in a single group, or distributed through the laminate thickness.

  10. The use of ultrasonic signals and optical method to estimate the damage of materials after fatigue loading

    NASA Astrophysics Data System (ADS)

    Mishakin, V. V.; Mitenkov, F. M.; Klyushnikov, V. A.; Danilova, N. V.

    2010-12-01

    The influence of fatigue load of steels on parameters of ultrasonic and microplastic characteristics has been studied. A phenomenological theory, which connects process of damage accumulation (before appearance of crack) under fatigue loading with acoustic parameters and microplastic parameters, has been developed. Experimental studies showed that the combination of nondestructive methods of control (acoustical and optical) allows one to estimate the state of materials at an early stage of destruction in both low-cycle and high-cycle areas.

  11. Probabilistic Fatigue Damage Program (FATIG)

    NASA Technical Reports Server (NTRS)

    Michalopoulos, Constantine

    2012-01-01

    FATIG computes fatigue damage/fatigue life using the stress rms (root mean square) value, the total number of cycles, and S-N curve parameters. The damage is computed by the following methods: (a) traditional method using Miner s rule with stress cycles determined from a Rayleigh distribution up to 3*sigma; and (b) classical fatigue damage formula involving the Gamma function, which is derived from the integral version of Miner's rule. The integration is carried out over all stress amplitudes. This software solves the problem of probabilistic fatigue damage using the integral form of the Palmgren-Miner rule. The software computes fatigue life using an approach involving all stress amplitudes, up to N*sigma, as specified by the user. It can be used in the design of structural components subjected to random dynamic loading, or by any stress analyst with minimal training for fatigue life estimates of structural components.

  12. The optimization air separation plants for combined cycle MHD-power plant applications

    NASA Technical Reports Server (NTRS)

    Juhasz, A. J.; Springmann, H.; Greenberg, R.

    1980-01-01

    Some of the design approaches being employed during a current supported study directed at developing an improved air separation process for the production of oxygen enriched air for magnetohydrodynamics (MHD) combustion are outlined. The ultimate objective is to arrive at conceptual designs of air separation plants, optimized for minimum specific power consumption and capital investment costs, for integration with MHD combined cycle power plants.

  13. Steam turbines produced by the Ural Turbine Works for combined-cycle plants

    NASA Astrophysics Data System (ADS)

    Valamin, A. E.; Kultyshev, A. Yu.; Shibaev, T. L.; Gol'dberg, A. A.; Bilan, V. N.; Paneque Aguilera, H. C.; Sakhnin, Yu. A.; Shekhter, M. V.; Stepanov, M. Yu.; Polyaeva, E. N.

    2013-08-01

    The most interesting and innovative solutions adopted in the projects of steam turbines for combined-cycle plants with capacities from 115 to 900 MW are pointed out. The development of some ideas and components from the first projects to subsequent ones is shown.

  14. Off-design performance of a chemical looping combustion (CLC) combined cycle: effects of ambient temperature

    NASA Astrophysics Data System (ADS)

    Chi, Jinling; Wang, Bo; Zhang, Shijie; Xiao, Yunhan

    2010-02-01

    The present work investigates the influence of ambient temperature on the steady-state off-design thermodynamic performance of a chemical looping combustion (CLC) combined cycle. A sensitivity analysis of the CLC reactor system was conducted, which shows that the parameters that influence the temperatures of the CLC reactors most are the flow rate and temperature of air entering the air reactor. For the ambient temperature variation, three off-design control strategies have been assumed and compared: 1) without any Inlet Guide Vane (IGV) control, 2) IGV control to maintain air reactor temperature and 3) IGV control to maintain constant fuel reactor temperature, aside from fuel flow rate adjusting. Results indicate that, compared with the conventional combined cycle, due to the requirement of pressure balance at outlet of the two CLC reactors, CLC combined cycle shows completely different off-design thermodynamic characteristics regardless of the control strategy adopted. For the first control strategy, temperatures of the two CLC reactors both rise obviously as ambient temperature increases. IGV control adopted by the second and the third strategy has the effect to maintain one of the two reactors' temperatures at design condition when ambient temperature is above design point. Compare with the second strategy, the third would induce more severe decrease of efficiency and output power of the CLC combined cycle.

  15. High temperature low cycle fatigue mechanisms for nickel base and a copper base alloy. M.S. Thesis Final Report

    NASA Technical Reports Server (NTRS)

    Shih, C. I.

    1982-01-01

    Damage mechanisms were studied in Rene' 95 and NARloy Z, using optical, scanning and transmission in microscopy. In necklace Rene' 95, crack initiation was mainly associated with cracking of surface MC carbides, except for hold time tests at higher strain ranges where initiation was associated more with a grain boundary mechanism. A mixed mode of propagation with a faceted fracture morphology was typical for all cycle characters. The dependence of life on maximum tensile stress can be demonstrated by the data falling onto three lines corresponding to the three tensile hold times, in the life against maximum tensile stress plot. In NARloy Z, crack initiation was always at the grain boundaries. The mode of crack propagation depended on the cycle character. The life decreased with decreasing strain rate and with tensile holds. In terms of damage mode, different life prediction laws may be applicable to different cycle characters.

  16. Application of cyclic J-integral to low cycle fatigue crack growth of Japanese carbon steel pipe

    SciTech Connect

    Miura, N.; Fujioka, T.; Kashima, K.

    1997-04-01

    Piping for LWR power plants is required to satisfy the LBB concept for postulated (not actual) defects. With this in mind, research has so far been conducted on the fatigue crack growth under cyclic loading, and on the ductile crack growth under excessive loading. It is important, however, for the evaluation of the piping structural integrity under seismic loading condition, to understand the fracture behavior under dynamic and cyclic loading conditions, that accompanies large-scale yielding. CRIEPI together with Hitachi have started a collaborative research program on dynamic and/or cyclic fracture of Japanese carbon steel (STS410) pipes in 1991. Fundamental tensile property tests were conducted to examine the effect of strain rate on tensile properties. Cracked pipe fracture tests under some loading conditions were also performed to investigate the effect of dynamic and/or cyclic loading on fracture behavior. Based on the analytical considerations for the above tests, the method to evaluate the failure life for a cracked pipe under cyclic loading was developed and verified. Cyclic J-integral was introduced to predict cyclic crack growth up to failure. This report presents the results of tensile property tests, cracked pipe fracture tests, and failure life analysis. The proposed method was applied to the cracked pipe fracture tests. The effect of dynamic and/or cyclic loading on pipe fracture was also investigated.

  17. Microstructural effects on the room and elevated temperature low cycle fatigue behavior of Waspaloy. M.S. Thesis Final Report

    NASA Technical Reports Server (NTRS)

    Lerch, B. A.

    1982-01-01

    Longitudinal specimens of Waspaloy containing either coarse grains with small gamma or fine grains with large gamma were tested in air at a frequency of 0.33 Hz or 0.50 Hz. The coarse grained structures exhibited planar slip on (III) planes and precipitate shearing at all temperatures. Cracks initiated by a Stage 1 mechanism and propagated by a striation forming mechanism. At 700 C and 800 C, cleavage and intergranular cracking were observed. Testing at 500 C, 700 C, and 800 C caused precipitation of grain boundary carbides. At 700 C, carbides precipitated on slip bands. The fine grained structures exhibited planar slip on (111) planes. Dislocations looped the large gamma precipitates. This structure led to stress saturation and propagation was observed. Increasing temperatures resulted in increased specimen oxidation for both heat treatments. Slip band and grain boundary oxidation were observed. At 800 C, oxidized grain boundaries were cracked by intersecting slip bands which resulted in intergranular failure. The fine specimens had crack initiation later in the fatigue life, but with more rapid propagation crack propagation.

  18. New high efficiency low capital coal fueled combined cycle using existing CFBs and large gas turbines

    SciTech Connect

    Rohrer, J.W.

    1999-07-01

    Advanced Coal Power Technologies (IGCC, PFBII, and HIPPS) despite over two decades of technical development, have seen a disappointing lack of commercial (unsubsidized) utilization. Pulverized coal (PC) steam cycles still dominate because of the intrinsic high capital cost of advanced coal technologies. Recent studies have shown that partial gasification combined cycles yield higher efficiencies than full gasification IGCC cycles. They also show that atmospheric CFB combustors suffer little or no efficiency penalty versus pressurized combustors (and have substantially lower capital costs) because turbine exhaust heat can be fully recovered as the combustion air supply for atmospheric combustors. One new atmospheric partial gasification combined cycle is particularly promising from both a capital cost and efficiency basis. It integrates existing coal atmospheric CFB boiler technology with conventional simple cycle high temperature gas turbines. The CFB boiler also supplies hot bed material to an inexpensive raw coal devolatilizer riser tube which produces a medium-high BTU turbine fuel gas without the need for an expensive power robbing oxygen plant.

  19. Comparison of algae cultivation methods for bioenergy production using a combined life cycle assessment and life cycle costing approach.

    PubMed

    Resurreccion, Eleazer P; Colosi, Lisa M; White, Mark A; Clarens, Andres F

    2012-12-01

    Algae are an attractive energy source, but important questions still exist about the sustainability of this technology on a large scale. Two particularly important questions concern the method of cultivation and the type of algae to be used. This present study combines elements of life cycle analysis (LCA) and life cycle costing (LCC) to evaluate open pond (OP) systems and horizontal tubular photobioreactors (PBRs) for the cultivation of freshwater (FW) or brackish-to-saline water (BSW) algae. Based on the LCA, OPs have lower energy consumption and greenhouse gas emissions than PBRs; e.g., 32% less energy use for construction and operation. According to the LCC, all four systems are currently financially unattractive investments, though OPs are less so than PBRs. BSW species deliver better energy and GHG performance and higher profitability than FW species in both OPs and PBRs. Sensitivity analyses suggest that improvements in critical cultivation parameters (e.g., CO(2) utilization efficiency or algae lipid content), conversion parameters (e.g., anaerobic digestion efficiency), and market factors (e.g., costs of CO(2) and electricity, or sale prices for algae biodiesel) could alter these results.

  20. Pharmacodynamic Modeling of Cell Cycle Effects for Gemcitabine and Trabectedin Combinations in Pancreatic Cancer Cells

    PubMed Central

    Miao, Xin; Koch, Gilbert; Ait-Oudhia, Sihem; Straubinger, Robert M.; Jusko, William J.

    2016-01-01

    Combinations of gemcitabine and trabectedin exert modest synergistic cytotoxic effects on two pancreatic cancer cell lines. Here, systems pharmacodynamic (PD) models that integrate cellular response data and extend a prototype model framework were developed to characterize dynamic changes in cell cycle phases of cancer cell subpopulations in response to gemcitabine and trabectedin as single agents and in combination. Extensive experimental data were obtained for two pancreatic cancer cell lines (MiaPaCa-2 and BxPC-3), including cell proliferation rates over 0–120 h of drug exposure, and the fraction of cells in different cell cycle phases or apoptosis. Cell cycle analysis demonstrated that gemcitabine induced cell cycle arrest in S phase, and trabectedin induced transient cell cycle arrest in S phase that progressed to G2/M phase. Over time, cells in the control group accumulated in G0/G1 phase. Systems cell cycle models were developed based on observed mechanisms and were used to characterize both cell proliferation and cell numbers in the sub G1, G0/G1, S, and G2/M phases in the control and drug-treated groups. The proposed mathematical models captured well both single and joint effects of gemcitabine and trabectedin. Interaction parameters were applied to quantify unexplainable drug-drug interaction effects on cell cycle arrest in S phase and in inducing apoptosis. The developed models were able to identify and quantify the different underlying interactions between gemcitabine and trabectedin, and captured well our large datasets in the dimensions of time, drug concentrations, and cellular subpopulations. PMID:27895579

  1. Analysis of a New Rocket-Based Combined-Cycle Engine Concept at Low Speed

    NASA Technical Reports Server (NTRS)

    Yungster, S.; Trefny, C. J.

    1999-01-01

    An analysis of the Independent Ramjet Stream (IRS) cycle is presented. The IRS cycle is a variation of the conventional ejector-Ramjet, and is used at low speed in a rocket-based combined-cycle (RBCC) propulsion system. In this new cycle, complete mixing between the rocket and ramjet streams is not required, and a single rocket chamber can be used without a long mixing duct. Furthermore, this concept allows flexibility in controlling the thermal choke process. The resulting propulsion system is intended to be simpler, more robust, and lighter than an ejector-ramjet. The performance characteristics of the IRS cycle are analyzed for a new single-stage-to-orbit (SSTO) launch vehicle concept, known as "Trailblazer." The study is based on a quasi-one-dimensional model of the rocket and air streams at speeds ranging from lift-off to Mach 3. The numerical formulation is described in detail. A performance comparison between the IRS and ejector-ramjet cycles is also presented.

  2. Performance Characteristics of Hybrid Cycle Combined Absorption Heat Transformer and Absorption Refrigerating Machine

    NASA Astrophysics Data System (ADS)

    Iyoki, Shigeki; Otsuka, Shin-Ichi; Uemura, Tadashi

    In this paper, four kinds of hybrid cycles which combined the single-stage absorption refrigerating machine and four kinds of absorption heat transformers were proposed. It is possible that each of these hybrid cycles gets high temperature and low temperature from one cycle, simultaneously. As basic cycle of absorption heat transformer, the following were chosen: two kinds of single-stage absorption heat transformer and two kinds of two-stage absorption heat transformer. As a working medium-absorbent system, H2O-LiBr system, H2O-LiBr-LiNO3 system, H2O-LiBr-LiNO3-LiCl system, H2O-LiBr-C2H6O2 system and H2O-LiNO3-LiCl system were adopted. Using these five kinds of working medium-absorbent system, the performance characteristics of four kinds of hybrid cycle were simulated. And the performance characteristics of these cycles were compared.

  3. Thermomechanical fatigue behavior of materials: Second volume

    SciTech Connect

    Verrilli, M.J.; Castelli, M.G.

    1996-12-31

    Virtually all high-temperature components experience service cycles that include simultaneous temperature and load cycling, or thermomechanical fatigue (TMF). Materials testing and characterization are required to capture the often unique synergistic effects of combined thermal and mechanical loading. This information can make possible the proper formulation of models used for component lifetime prediction and design, and can guide materials development. The papers included in this volume were written in conjunction with a symposium organized to disseminate current research in the area of TMF behavior of materials. The materials covered here are high-temperature structural alloys and titanium matrix composites. Separate abstracts were prepared for most papers in this volume.

  4. BrainCycles: Experimental Setup for the Combined Measurement of Cortical and Subcortical Activity in Parkinson's Disease Patients during Cycling

    PubMed Central

    Gratkowski, Maciej; Storzer, Lena; Butz, Markus; Schnitzler, Alfons; Saupe, Dietmar; Dalal, Sarang S.

    2017-01-01

    Recently, it has been demonstrated that bicycling ability remains surprisingly preserved in Parkinson's disease (PD) patients who suffer from freezing of gait. Cycling has been also proposed as a therapeutic means of treating PD symptoms, with some preliminary success. The neural mechanisms behind these phenomena are however not yet understood. One of the reasons is that the investigations of neuronal activity during pedaling have been up to now limited to PET and fMRI studies, which restrict the temporal resolution of analysis, and to scalp EEG focused on cortical activation. However, deeper brain structures like the basal ganglia are also associated with control of voluntary motor movements like cycling and are affected by PD. Deep brain stimulation (DBS) electrodes implanted for therapy in PD patients provide rare and unique access to directly record basal ganglia activity with a very high temporal resolution. In this paper we present an experimental setup allowing combined investigation of basal ganglia local field potentials (LFPs) and scalp EEG underlying bicycling in PD patients. The main part of the setup is a bike simulator consisting of a classic Dutch-style bicycle frame mounted on a commercially available ergometer. The pedal resistance is controllable in real-time by custom software and the pedal position is continuously tracked by custom Arduino-based electronics using optical and magnetic sensors. A portable bioamplifier records the pedal position signal, the angle of the knee, and the foot pressure together with EEG, EMG, and basal ganglia LFPs. A handlebar-mounted display provides additional information for patients riding the bike simulator, including the current and target pedaling rate. In order to demonstrate the utility of the setup, example data from pilot recordings are shown. The presented experimental setup provides means to directly record basal ganglia activity not only during cycling but also during other movement tasks in patients who

  5. Design features and results from fatigue reliability research machines.

    NASA Technical Reports Server (NTRS)

    Lalli, V. R.; Kececioglu, D.; Mcconnell, J. B.

    1971-01-01

    The design, fabrication, development, operation, calibration and results from reversed bending combined with steady torque fatigue research machines are presented. Fifteen-centimeter long, notched, SAE 4340 steel specimens are subjected to various combinations of these stresses and cycled to failure. Failure occurs when the crack in the notch passes through the specimen automatically shutting down the test machine. These cycles-to-failure data are statistically analyzed to develop a probabilistic S-N diagram. These diagrams have many uses; a rotating component design example given in the literature shows that minimum size and weight for a specified number of cycles and reliability can be calculated using these diagrams.

  6. Effect of Gas/Steam Turbine Inlet Temperatures on Combined Cycle Having Air Transpiration Cooled Gas Turbine

    NASA Astrophysics Data System (ADS)

    Kumar, S.; Singh, O.

    2012-10-01

    Worldwide efforts are being made for further improving the gas/steam combined cycle performance by having better blade cooling technology in topping cycle and enhanced heat recovery in bottoming cycle. The scope of improvement is possible through turbines having higher turbine inlet temperatures (TITs) of both gas turbine and steam turbine. Literature review shows that a combined cycle with transpiration cooled gas turbine has not been analyzed with varying gas/steam TITs. In view of above the present study has been undertaken for thermodynamic study of gas/steam combined cycle with respect to variation in TIT in both topping and bottoming cycles, for air transpiration cooled gas turbine. The performance of combined cycle with dual pressure heat recovery steam generator has been evaluated for different cycle pressure ratios (CPRs) varying from 11 to 23 and the selection diagrams presented for TIT varying from 1,600 to 1,900 K. Both the cycle efficiency and specific work increase with TIT for each pressure ratio. For each TIT there exists an optimum pressure ratio for cycle efficiency and specific work. For the CPR of 23 the best cycle performance is seen at a TIT of 1,900 K for maximum steam temperature of 570 °C, which gives the cycle efficiency of 60.9 % with net specific work of 909 kJ/kg.

  7. Thermodynamic analysis and optimization of fuel cell based Combined Cycle Cogeneration plant

    NASA Astrophysics Data System (ADS)

    Odukoya, Adedoyin

    Power plants operating in combined cycle cogeneration configuration are becoming increasingly popular because of high energy conversion efficiency and reduced pollutant and green-house gas emissions. On the other hand, fuel cell technology continues to be of global interest because it can operate with very low to 0% green-house gas emission depending on the fuel. The aim of the present work is to investigate the effect of co-firing of natural gas with synthetic gas generated from coal gasification on the thermodynamic performance of an air blown coal gasification Combined Cycle Cogeneration unit with a solid oxide fuel cell (SOFC) arrangement. The effects of the operating temperature of the SOFC and the pressure ratio and turbine inlet temperature of the gas turbine on the net work output and efficiency of the power cycles on the cogeneration unit are simulated. Simulations are also conducted on the thermal and cogeneration efficiencies of the individual power cycle as well as the overall plants respectively. The optimal pressure ratio, temperature of operation of the SOFC and, gas turbine inlet temperature was determined using a sequential quadratic program solver base on the Quasi-Newton algorithm.

  8. Tubular SOFC and SOFC/gas turbine combined cycle status and prospects

    SciTech Connect

    Veyo, S.E.; Lundberg, W.L.

    1996-12-31

    Presently under fabrication at Westinghouse for a consortium of Dutch and Danish utilities is the world`s first 100 kWe Solid Oxide Fuel Cell (SOFC) power generation system. This natural gas fueled experimental field unit will be installed near Arnhem, Netherlands, at an auxiliary district heating plant. Electrical generation efficiency of this simple cycle atmospheric pressure system will approach 50% [net ac/LHV]. For larger capacity systems, the horizon for the efficiency (atmospheric pressure) is about 55%. Pressurization would increase the efficiency. Objectives of the analyses reported were: (1) to document the improved performance potential of the two shaft turbine cycle given access to a better recuperator and lower lead losses, (2) to assess the performance of PSOFC/GT combined cycles in the 3 MW plant application that are based on use of a simple single shaft gas turbine having a design-point turbine inlet temperature that closely matches the temperature of the SOFC exhaust gas (about 850 C), (3) to estimate the performance potential of smaller combined cycle power plants employing a single SOFC submodule, and (4) to evaluate the cogeneration potential of such systems.

  9. Parametric Studies of the Ejector Process within a Turbine-Based Combined-Cycle Propulsion System

    NASA Technical Reports Server (NTRS)

    Georgiadis, Nicholas J.; Walker, James F.; Trefny, Charles J.

    1999-01-01

    Performance characteristics of the ejector process within a turbine-based combined-cycle (TBCC) propulsion system are investigated using the NPARC Navier-Stokes code. The TBCC concept integrates a turbine engine with a ramjet into a single propulsion system that may efficiently operate from takeoff to high Mach number cruise. At the operating point considered, corresponding to a flight Mach number of 2.0, an ejector serves to mix flow from the ramjet duct with flow from the turbine engine. The combined flow then passes through a diffuser where it is mixed with hydrogen fuel and burned. Three sets of fully turbulent Navier-Stokes calculations are compared with predictions from a cycle code developed specifically for the TBCC propulsion system. A baseline ejector system is investigated first. The Navier-Stokes calculations indicate that the flow leaving the ejector is not completely mixed, which may adversely affect the overall system performance. Two additional sets of calculations are presented; one set that investigated a longer ejector region (to enhance mixing) and a second set which also utilized the longer ejector but replaced the no-slip surfaces of the ejector with slip (inviscid) walls in order to resolve discrepancies with the cycle code. The three sets of Navier-Stokes calculations and the TBCC cycle code predictions are compared to determine the validity of each of the modeling approaches.

  10. Evaluation of British Gas/Lurgi slagging gasifier for combined-cycle power generation

    SciTech Connect

    Roszkowski, T.R.; Klumpe, H.W.; Vierrath, H.; Beyer, T.; Thompson, B.H.

    1985-08-01

    Earlier studies by the Electric Power Research Institute were the basis for the study by British Gas/Lurgi of the slagging gasifier as a source of clean fuel gas for a gasification combined-cycle power plant. The current status of the technology of combustion gas turbine design and manufacture exhibits rapid change, providing additional incentive for the study. The goal was to develop a conceptual design to estimate the performance and the costs of capital, operations and maintenance, and electricity for a nominal 500 MW coal gasification combined-cycle power plant using slagging gasifiers. The authors describe the self-contained plant, and summarize performance, technology status of components, environmental aspects, and economics. 2 figures, 4 tables.

  11. Diagnosis of Thermal Efficiency of Advanced Combined Cycle Power Plants Using Optical Torque Sensors

    NASA Astrophysics Data System (ADS)

    Umezawa, Shuichi

    A new optical torque measurement method was applied to diagnosis of thermal efficiency of advanced combined cycle, i.e. ACC, plants. Since the ACC power plant comprises a steam turbine and a gas turbine and both of them are connected to the same generator, it is difficult to identify which turbine in the plant deteriorates the performance when the plant efficiency is reduced. The sensor measures axial distortion caused by power transmission by use of He-Ne laser beams, small stainless steel reflectors having bar-code patterns, and a technique of signal processing featuring high frequency. The sensor was applied to the ACC plants of TOKYO ELECTRIC POWER COMPANY, TEPCO, following the success in the application to the early combined cycle plants of TEPCO. The sensor performance was inspected over a year. After an improvement related to the signal process, it is considered that the sensor performance has reached a practical use level.

  12. Environmental Assessment for the Warren Station externally fired combined cycle demonstration project

    SciTech Connect

    1995-04-01

    The proposed Penelec project is one of 5 projects for potential funding under the fifth solicitation under the Clean Coal Technology program. In Penelec, two existing boilers would be replaced at Warren Station, PA; the new unit would produce 73 MW(e) in a combined cycle mode (using both gas-fired and steam turbines). The project would fill the need for a full utility-size demonstration of externally fire combined cycle (EFCC) technology as the next step toward commercialization. This environmental assessment was prepared for compliance with NEPA; its purpose is to provide sufficient basis for determining whether to prepare an environmental impact statement or to issue a finding of no significant impact. It is divided into the sections: purpose and need for proposed action; alternatives; brief description of affected environment; environmental consequences, including discussion of commercial operation beyond the demonstration period.

  13. Integrated operation and management system for a 700MW combined cycle power plant

    SciTech Connect

    Shiroumaru, I. ); Iwamiya, T. ); Fukai, M. )

    1992-03-01

    Yanai Power Plant of the Chugoku Electric Power Co., Inc. (Yamaguchi Pref., Japan) is in the process of constructing a 1400MW state-of-the-art combined cycle power plant. The first phase, a 350MW power plant, started operation on a commercial basis in November, 1990. This power plant has achieved high efficiency and high operability, major features of a combined cycle power plant. The integrated operation and management system of the power plant takes care of operation, maintenance, control of general business, etc., and was built using the latest computer and digital control and communication technologies. This paper reports that it is expected that this system will enhance efficient operation and management for the power plant.

  14. Aerodynamic Experiments of Small Scale Combined Cycle Engine in Various Mach Numbers

    NASA Astrophysics Data System (ADS)

    Tani, Kouichiro; Kouchi, Toshinori; Kato, Kanenori; Sakuranaka, Noboru; Watanabe, Syuuichi

    A small model aerodynamic tests of the combined cycle engine were carried out to evaluate its performance in subsonic and supersonic conditions. In this regime of the flow speed, the combined cycle engine operates as an ejector-jet or ramjet. The nitrogen gas was exhausted as the substitution for the actual rocket gas. In a subsonic condition, there appeared local pressure rise at the kink point of the ramp, increasing the pressure drag. Both wall pressure and the pitot pressure distribution at the exit of the model suggested that the flow structure is “two-layered” ; one is subsonic induced air flow, and the other is the supersonic rocket exhaust. A slit was carved on the topwall inside the isolator section, expecting a better suction performance in the ejector-jet mode. The modification actually had an effect to enhance the lower limit of the rocket pressure at which the choking of the induced air is achieved.

  15. Recent Activities in Research of the Combined Cycle Engine at JAXA

    NASA Astrophysics Data System (ADS)

    Tani, Kouichiro; Tomioka, Sadatake; Kato, Kanenori; Ueda, Syuichi; Takegoshi, Masao

    Recent activities of the researches on the rocket based combined cycle engine in Japan Aerospace Exploration Agency are summarized. Aiming to realize the flight test in 10 years, JAXA has been making sub-scale model experiments as well as a series of component tests. In 08 fiscal year, sub-scale tests were carried out in Mach 6 flight condition and the stable ramjet combustion was confirmed following the successful ramjet mode establishment in Mach 4 condition in previous year. Some improvements of flow modeling inside the combustor and the ejector analysis were also achieved. With the scramjet mode analysis due in ’09 fiscal year, the designing method of the combined cycle engine will be improved and the next test engine will be launched.

  16. Rocket-Based Combined-Cycle (RBCC) Propulsion Technology Workshop. Tutorial session

    NASA Technical Reports Server (NTRS)

    1992-01-01

    The goal of this workshop was to illuminate the nation's space transportation and propulsion engineering community on the potential of hypersonic combined cycle (airbreathing/rocket) propulsion systems for future space transportation applications. Four general topics were examined: (1) selections from the expansive advanced propulsion archival resource; (2) related propulsion systems technical backgrounds; (3) RBCC engine multimode operations related subsystem background; and (4) focused review of propulsion aspects of current related programs.

  17. Design Rules and Issues with Respect to Rocket Based Combined Cycles

    DTIC Science & Technology

    2010-09-01

    Section Analysis As we seek for the accelerator, the inlet design is quite art of compromise. To make benefits due to air- breathing propulsion, the...Design Rules and Issues with Respect to Rocket Based Combined Cycles 3 - 4 RTO-EN-AVT-185 2.1.2 Combustor Section Analysis Embedded rocket chamber...cause thrust augmentation due to the ejector effects, which in turn, can reduce the requirement for the rocket engine output. In the speed regime with

  18. Technical and economic evaluation of a Brayton-Rankine combined-cycle solar-thermal power plant

    SciTech Connect

    Wright, J. D.

    1981-05-01

    The objective of this study is to conduct an assessment of gas-liquid direct-contact heat exchange and of a new storage-coupled system (the open-cycle Brayton/steam Rankine combined cycle). Both technical and economic issues are evaluated. Specifically, the storage-coupled combined cycle is compared with a molten salt system. The open Brayton cycle system is used as a topping cycle, and the reject heat powers the molten salt/Rankine system. In this study the molten salt system is left unmodified, the Brayton cycle is integrated on top of a Martin Marietta description of an existing molten salt plant. This compares a nonoptimized combined cycle with an optimized molten salt system.

  19. Life-cycle CO{sub 2} emissions for air-blown gasification combined-cycle using selexol

    SciTech Connect

    Doctor, R.D.; Molburg, J.C.; Thimmapuram, P.; Berry, G.F.; Livengood, C.D.

    1993-06-01

    Initiatives to limit carbon dioxide (CO{sub 2}) emissions have drawn considerable interest to integrated gasification combined-cycle (IGCC) power generation. With its higher efficiency, this process can reduce CO{sub 2} production. It is also amenable to CO{sub 2} capture, because CO{sub 2} Can be removed before combustion and the associated dilution with atmospheric nitrogen. This paper presents a process-design baseline that encompasses the IGCC system, CO{sub 2} transport -by pipeline, and land-based sequestering of CO{sub 2} in geological reservoirs. The intent of this study is to provide the CO{sub 2} budget, or an ``equivalent CO{sub 2}`` budget, associated with each of the individual energy-cycle steps. Design capital and operating costs for the process are included in the fill study but are not reported in the present paper. The value used for the equivalent CO{sub 2} budget will be 1 kg CO{sub 2}/kWh{sub e}. The base case is a 470-MW (at the busbar) IGCC system using an air-blown Kellogg Rust Westinghouse (KRW) agglomerating fluidized-bed gasifier, US Illinois {number_sign}6 bituminous coal feed, and in-bed sulfur removal. Mining, feed preparation, and conversion result in a net electric power production of 461 MW, with a CO{sub 2} release rate of 0.830 kg/kWh{sub e}. In the CO{sub 2} recovery case, the gasifier output is taken through water-gas shift and then to Selexol, a glycol-based absorber-stripper process that recovers CO{sub 2} before it enters the combustion turbine. This process results in 350 MW at the busbar.

  20. Conceptual design and techno-economic assessment of integrated solar combined cycle system with DSG technology

    SciTech Connect

    Nezammahalleh, H.; Farhadi, F.; Tanhaemami, M.

    2010-09-15

    Direct steam generation (DSG) in parabolic trough collectors causes an increase to competitiveness of solar thermal power plants (STPP) by substitution of oil with direct steam generation that results in lower investment and operating costs. In this study the integrated solar combined cycle system with DSG technology is introduced and techno-economic assessment of this plant is reported compared with two conventional cases. Three considered cases are: an integrated solar combined cycle system with DSG technology (ISCCS-DSG), a solar electric generating system (SEGS), and an integrated solar combined cycle system with HTF (heat transfer fluid) technology (ISCCS-HTF). This study shows that levelized energy cost (LEC) for the ISCCS-DSG is lower than the two other cases due to reducing O and M costs and also due to increasing the heat to electricity net efficiency of the power plant. Among the three STPPs, SEGS has the lowest CO{sub 2} emissions, but it will operate during daytime only. (author)

  1. Analysis of energetic and exergetic efficiency, and environmental benefits of biomass integrated gasification combined cycle technology.

    PubMed

    Mínguez, María; Jiménez, Angel; Rodríguez, Javier; González, Celina; López, Ignacio; Nieto, Rafael

    2013-04-01

    The problem of the high carbon dioxide emissions linked to power generation makes necessary active research on the use of biofuels in gas turbine systems as a promising alternative to fossil fuels. Gasification of biomass waste is particularly of interest in obtaining a fuel to be run in gas turbines, as it is an efficient biomass-to-biofuel conversion process, and an integration into a combined cycle power plant leads to a high performance with regard to energetic efficiency. The goal of this study was to carry out an energetic, exergetic and environmental analysis of the behaviour of an integrated gasification combined cycle (IGCC) plant fuelled with different kinds of biomass waste by means of simulations. A preliminary economic study is also included. Although a technological development in gasification technology is necessary, the results of simulations indicate a high technical and environmental interest in the use of biomass integrated gasification combined cycle (BioIGCC) systems for large-scale power generation from biomass waste.

  2. Evaluation of Coal Gasification/Combined Cycle Power Plant Feasibility at the Sewells Point Naval Complex, Norfolk, Virginia.

    DTIC Science & Technology

    1981-07-01

    applicability to this phase of environmen- tal control in the gasification/combined cycle system: • Physical Solvent Processes : - Rectisol - Selexol ...at SPNC 1-9 1.3 Coal Availability 1-22 1.4 References 1-24 2.0 GASIFICATION PROCESSES 2-1 2.1 General Processes 2-2 1 2.2 Commercially Available...Gasifiers 2-14 2.3 Process Comparisons 2-18 1 2.4 References 2-31 3.0 COMBINED CYCLE PERFORMANCE 3-1 3.1 Combined Cycle Configuration 3-1 3.2 Cycle

  3. Crack Progression during Sustained-Peak Low-Cycle Fatigue in Single-Crystal Ni-Base Superalloy René N5

    NASA Astrophysics Data System (ADS)

    Suzuki, A.; Gigliotti, M. F. X.; Hazel, B. T.; Konitzer, D. G.; Pollock, T. M.

    2010-04-01

    Crack progression during compressive sustained-peak low-cycle fatigue (SPLCF) was examined in vapor phase aluminide coated single-crystal Ni-base superalloy René N5. Strain-controlled tests with a 120-second hold at compression were conducted at 1366 K (1093 °C) with A = -1 ( R = -∞) and 0.35 pct total strain range, and were terminated at selected fractions of predicted life. Crack lengths on the surface and crack depth in longitudinal sections were examined for each specimen. All cracks appeared to have initiated at the coating surface. Failed specimens showed that cracks initially grew on (001), perpendicular to the stress axis, and then deflected to other crystallographic planes. Interrupted test specimens showed crevices initiated on the coating surface at less than 10 pct of the predicted life. The depths of crevices into the coating increased with cyclic exposure, but they did not penetrate into the substrate through the interdiffusion zone (IDZ) until about 80 pct of predicted life. Stress relaxation during compressive hold results in residual tension upon unloading. These results suggest that improving creep resistance of the substrate alloy and developing a coating system that can delay crack penetration into the substrate are keys for improved SPLCF life.

  4. RETRACTED ARTICLE: Studies of Microtexture and Its Effect on Tensile and High-Cycle Fatigue Properties of Laser-Powder-Deposited INCONEL 718

    NASA Astrophysics Data System (ADS)

    Qi, Huan; Azer, Magdi; Deal, Andrew

    2012-11-01

    The current work studies the microstructure, texture, and mechanical properties of INCONEL 718 alloy (IN718) produced by laser direct metal deposition. The grain microstructure exhibits an alternative distribution of banded fine and coarse grain zones as a result of the rastering scanning pattern. The effects of the anisotropic crystallographic texture on the tensile and high-cycle fatigue (HCF) properties at room temperature are investigated. Tensile test results showed that the tensile strength of laser-deposited IN718 after direct aging or solution heat treatment is equivalent to the minimum-forged IN718 properties. The transverse direction (relative to the laser scanning direction) produces >10 pct stiffer modulus of elasticity but 3 to 6 pct less tensile strength compared to the longitudinal direction due to the preferential alignment of grains having <111> and <100> directions parallel to the tensile loading direction. Laser-deposited IN718 with good metallurgical integrity showed equivalent HCF properties compared to the direct-aged wrought IN718, which can be attributed to the banded grain size variation and cyclic change of inclining grain orientations resulted from alternating rastering deposition path.

  5. Fracture mechanics and corrosion fatigue.

    NASA Technical Reports Server (NTRS)

    Mcevily, A. J.; Wei, R. P.

    1972-01-01

    Review of the current state-of-the-art in fracture mechanics, particularly in relation to the study of problems in environment-enhanced fatigue crack growth. The usefulness of this approach in developing understanding of the mechanisms for environmental embrittlement and its engineering utility are discussed. After a brief review of the evolution of the fracture mechanics approach and the study of environmental effects on the fatigue behavior of materials, a study is made of the response of materials to fatigue and corrosion fatigue, the modeling of the mechanisms of the fatigue process is considered, and the application of knowledge of fatigue crack growth to the prediction of the high cycle life of unnotched specimens is illustrated.

  6. Monitoring the fatigue state of steel by evaluating the quasistatic and dynamic magnetic behavior

    SciTech Connect

    Vandenbossche, Lode; Dupre, Luc; Melkebeek, Jan

    2005-05-15

    For the evaluation of fatigue damage progression the application of quasistatic and dynamic magnetic measurements combined with the Preisach hysteresis model and the statistical loss theory is investigated. Throughout the fatigue lifetime hysteresis and excess magnetic behavior, both known to be sensitive to microstructural variations, are monitored. The magnetic evaluation results for fatigue tests executed on two steels depend on their initial microstructure and chemical composition. In addition the effect of low stress amplitude cyclic loading on the magnetic properties of electrical steel is investigated: after 1000 cycles the excess losses are slightly decreased, while hysteresis properties stay invariant.

  7. Solder fatigue reduction in point focus photovoltaic concentrator modules

    SciTech Connect

    Hund, T.D.; Burchett, S.N.

    1991-01-01

    Solder fatigue tests have been conducted on point focus photovoltaic concentration cell assemblies to identify a baseline fatigue life and to quantify the fatigue life improvements that result using a copper-molybdenum-copper low-expansion insert between the solar cell and copper heat spreader. Solder microstructural changes and fatigue crack growth were identified using cross sections and ultrasonic scans of the fatigue solder joints. The Coffin-Manson and Total Strain fatigue models for low-cycle fatigue were evaluated for use in fatigue life predictions. Since both of these models require strain calculations, two strain calculation methods were compared: hand-calculated shear strain and a finite element method shear strain. At present, the available theoretical models for low-cycle solder fatigue are limited in their ability to predict failure; consequently, extensive thermal cycling is continuing to define the fatigue life for point focus photovoltaic cell assemblies. 9 refs., 9 figs., 2 tabs.

  8. Hysteresis and Fatigue

    NASA Astrophysics Data System (ADS)

    Erber, T.; Guralnick, S. A.; Michels, S. C.

    1993-06-01

    Fatigue in materials is the result of cumulative damage processes that are usually induced be repeated loading cycles. Since the energy dissipation associated with damage is irreversible, and the loading cycles are accompanied by the evolution of heat, the corresponding relation between stress and strain is not single-valued; but rather exhibits a memory dependence, or hysteresis. Conversely, sustained hysteresis is a necessary condition for fatigue and is related to the rate of damage accumulation. Engineering design and safety standards for estimating fatigue life are based in part on the Manson-Coffin relations between the width of stress-strain hysteresis loops and the number of loading cycles required to produce failure in test pieces. Experimental and theoretical results show that this relation can be extended into a simple phenomenological description of fatigue that directly links total hysteresis energy dissipation, the cumulation of material damage, and the average number of loading cycles leading to failure. Detailed features of the hysteresis can be understood with the help of analogies between the incremental collapse of structures and the inception and organization of damage in materials. In particular, scanning tunneling microscope measurements of the threshold of mechanical irreversibility and acoustic emission patterns may be used to check on the evolution of hysteresis at the microscopic level.

  9. Externally-fired combined cycle: An effective coal fueled technology for repowering and new generation

    SciTech Connect

    Stoddard, L.E.; Bary, M.R.; Gray, K.M.; LaHaye, P.G.

    1995-06-01

    The Externally-Fired Combined Cycle (EFCC) is an attractive emerging technology for powering high efficiency combined gas and steam turbine cycles with coal or other ash bearing fuels. In the EFCC, the heat input to a gas turbine is supplied indirectly through a ceramic air heater. The air heater, along with an atmospheric coal combustor and ancillary equipment, replaces the conventional gas turbine combustor. A steam generator located downstream from the ceramic air heater and steam turbine cycle, along with an exhaust cleanup system, completes the combined cycle. A key element of the EFCC Development Program, the 25 MMBtu/h heat-input Kennebunk Test Facility (KTF), has recently begun operation. The KTF has been operating with natural gas and will begin operating with coal in early 1995. The US Department of Energy selected an EFCC repowering of the Pennsylvania Electric Company`s Warren Station for funding under the Clean Coal Technology Program Round V. The project focuses on repowering an existing 48 MW (gross) steam turbine with an EFCC power island incorporating a 30 MW gas turbine, for a gross power output of 78 MW and a net output of 72 MW. The net plant heat rate will be decreased by approximately 30% to below 9,700 Btu/kWh. Use of a dry scrubber and fabric filter will reduce sulfur dioxide (SO{sub 2}) and particulate emissions to levels under those required by the Clean Air Act Amendments (CAAA) of 1990. Nitrogen oxides (NO{sub x}) emissions are controlled by the use of staged combustion. The demonstration project is currently in the engineering phase, with startup scheduled for 1997. This paper discusses the background of the EFCC, the KTF, the Warren Station EFCC Clean Coal Technology Demonstration Project, the commercial plant concept, and the market potential for the EFCC.

  10. Mechanisms of peripheral fatigue.

    PubMed

    Kirkendall, D T

    1990-08-01

    Fatigue can be defined as the failure to maintain an expected power output. This is often an antecedent to some sports-related injury. It is important for those involved in physical performance to be familiar with the variety of mechanisms which can lead to fatigue. All too often, a single factor is described as the cause of fatigue when actually fatigue may be a combination of factors that contribute to the sequence of events that results in decreased performance. It may be suggested that every step in the chain of events that leads to voluntary contraction of skeletal muscle could be a culprit in fatigue. Peripheral sites and processes include the motor neuron, neuromuscular junction, sarcolemmal membrane, excitation-contraction coupling, accumulation of metabolites, or depletion of fuels. Physical training is frequently designed to delay the onset of fatigue. The actual mechanism(s) add to the specificity concept, that is, a "specificity of fatigue". To the performer, the end result is the same, the inability to maintain his or her expected level of performance or power output.

  11. Coordinated optimization of the parameters of the cooled gas-turbine flow path and the parameters of gas-turbine cycles and combined-cycle power plants

    NASA Astrophysics Data System (ADS)

    Kler, A. M.; Zakharov, Yu. B.; Potanina, Yu. M.

    2014-06-01

    In the present paper, we evaluate the effectiveness of the coordinated solution to the optimization problem for the parameters of cycles in gas turbine and combined cycle power plants and to the optimization problem for the gas-turbine flow path parameters within an integral complex problem. We report comparative data for optimizations of the combined cycle power plant at coordinated and separate optimizations, when, first, the gas turbine and, then, the steam part of a combined cycle plant is optimized. The comparative data are presented in terms of economic indicators, energy-effectiveness characteristics, and specific costs. Models that were used in the present study for calculating the flow path enable taking into account, as a factor influencing the economic and energy effectiveness of the power plant, the heat stability of alloys from which the nozzle and rotor blades of gas-turbine stages are made.

  12. Improving High-Temperature Tensile and Low-Cycle Fatigue Behavior of Al-Si-Cu-Mg Alloys Through Micro-additions of Ti, V, and Zr

    NASA Astrophysics Data System (ADS)

    Shaha, S. K.; Czerwinski, F.; Kasprzak, W.; Friedman, J.; Chen, D. L.

    2015-07-01

    High-temperature tensile and low-cycle fatigue tests were performed to assess the influence of micro-additions of Ti, V, and Zr on the improvement of the Al-7Si-1Cu-0.5Mg (wt pct) alloy in the as-cast condition. Addition of transition metals led to modification of microstructure where in addition to conventional phases present in the Al-7Si-1Cu-0.5Mg base, new thermally stable micro-sized Zr-Ti-V-rich phases Al21.4Si4.1Ti3.5VZr3.9, Al6.7Si1.2TiZr1.8, Al2.8Si3.8V1.6Zr, and Al5.1Si35.4Ti1.6Zr5.7Fe were formed. The tensile tests showed that with increasing test temperature from 298 K to 673 K (25 °C to 400 °C), the yield stress and tensile strength of the present studied alloy decreased from 161 to 84 MPa and from 261 to 102 MPa, respectively. Also, the studied alloy exhibited 18, 12, and 5 pct higher tensile strength than the alloy A356, 354 and existing Al-Si-Cu-Mg alloy modified with additions of Zr, Ti, and Ni, respectively. The fatigue life of the studied alloy was substantially longer than those of the reference alloys A356 and the same Al-7Si-1Cu-0.5Mg base with minor additions of V, Zr, and Ti in the T6 condition. Fractographic analysis after tensile tests revealed that at the lower temperature up to 473 K (200 °C), the cleavage-type brittle fracture for the precipitates and ductile fracture for the matrix were dominant while at higher temperature fully ductile-type fracture with debonding and pull-out of cracked particles was identified. It is believed that the intermetallic precipitates containing Zr, Ti, and V improve the alloy performance at increased temperatures.

  13. Postdialysis fatigue.

    PubMed

    Sklar, A H; Riesenberg, L A; Silber, A K; Ahmed, W; Ali, A

    1996-11-01

    To clarify the demographic and clinicolaboratory features of postdialysis fatigue (PDF), we enrolled 85 patients on maintenance hemodialysis in a cross-sectional study using validated questionnaires and chart review. Forty-three patients complained of fatigue after dialysis. On formal testing using the Kidney Disease Questionnaire, the PDF group had statistically greater severity of fatigue and somatic complaints than the group of patients without subjective fatigue (P = 0.03 and 0.04, respectively). On a scale measuring intensity of fatigue (1 = least to 5 = worst), the PDF group average was 3.4 +/- 1.2. PDF subjects reported that 80% +/- 25% of dialysis treatments were followed by fatigue symptoms. In 28 (65%) of patients, the symptoms started with the first dialysis treatment. They reported needing an average of 4.8 hours of rest or sleep to overcome the fatigue symptoms (range, 0 to 24 hours). There were no significant differences between patients with and without PDF in the following parameters: age; sex; type of renal disease; presence of diabetes mellitus, heart disease (congestive, ischemic), or chronic obstructive lung disease; blood pressure response to dialysis; type or adequacy of dialysis regimen; hematocrit; electrolytes; blood urea nitrogen; creatinine; cholesterol; albumin; parathyroid hormone; ejection fraction; and use of antihistamines, benzodiazepines, and narcotics. In the fatigue group, there was significantly greater use of antihypertensive medications known to have fatigue as a side effect (P = 0.007). Depression was more common in the fatigue group by Beck Depression score (11.6 +/- 8.0 v 7.8 +/- 6.3; P = 0.02). We conclude that (1) postdialysis fatigue is a common, often incapacitating symptom in patients on chronic extracorporeal dialysis; (2) no routinely measured parameter of clinical or dialytic function appears to predict postdialysis fatigue; and (3) depression is highly associated with postdialysis fatigue, but the cause

  14. Coal diesel combined-cycle project. Comprehensive report to Congress: Clean Coal Technology Program

    SciTech Connect

    Not Available

    1994-05-01

    One of the projects selected for funding is a project for the design, construction, and operation of a nominal 90 ton-per-day 14-megawatt electrical (MWe), diesel engine-based, combined-cycle demonstration plant using coal-water fuels (CWF). The project, named the Coal Diesel Combined-Cycle Project, is to be located at a power generation facility at Easton Utilities Commission`s Plant No. 2 in Easton, Talbot County, Maryland, and will use Cooper-Bessemer diesel engine technology. The integrated system performance to be demonstrated will involve all of the subsystems, including coal-cleaning and slurrying systems; a selective catalytic reduction (SCR) unit, a dry flue gas scrubber, and a baghouse; two modified diesel engines; a heat recovery steam generation system; a steam cycle; and the required balance of plant systems. The base feedstock for the project is bituminous coal from Ohio. The purpose of this Comprehensive Report is to comply with Public Law 102-154, which directs the DOE to prepare a full and comprehensive report to Congress on each project selected for award under the CCT-V Program.

  15. Relation of cyclic loading pattern to microstructural fracture in creep fatigue

    NASA Technical Reports Server (NTRS)

    Manson, S. S.; Halford, G. R.; Oldrieve, R. E.

    1983-01-01

    Creep-fatigue-environment interaction is discussed using the 'strainrange partitioning' (SRP) framework as a basis. The four generic SRP strainrange types are studied with a view of revealing differences in micromechanisms of deformation and fatigue degradation. Each combines in a different manner the degradation associated with slip-plane sliding, grain-boundary sliding, migration, cavitation, void development and environmental interaction; hence the approch is useful in delineating the relative importance of these mechanisms in the different loadings. Micromechanistic results are shown for a number of materials, including 316 SS, wrought heat resistant alloys, several nickel-base superalloys, and a tantalum base alloy, T-111. Although there is a commonality of basic behavior, the differences are useful in delineation several important principles of interpretation. Some quantitative results are presented for 316 SS, involving crack initiation and early crack growth, as well as the interaction of low-cycle fatigue with high-cycle fatigue.

  16. Advanced Shock Position Control for Mode Transition in a Turbine Based Combined Cycle Engine Inlet Model

    NASA Technical Reports Server (NTRS)

    Csank, Jeffrey T.; Stueber, Thomas J.

    2013-01-01

    A dual flow-path inlet system is being tested to evaluate methodologies for a Turbine Based Combined Cycle (TBCC) propulsion system to perform a controlled inlet mode transition. Prior to experimental testing, simulation models are used to test, debug, and validate potential control algorithms. One simulation package being used for testing is the High Mach Transient Engine Cycle Code simulation, known as HiTECC. This paper discusses the closed loop control system, which utilizes a shock location sensor to improve inlet performance and operability. Even though the shock location feedback has a coarse resolution, the feedback allows for a reduction in steady state error and, in some cases, better performance than with previous proposed pressure ratio based methods. This paper demonstrates the design and benefit with the implementation of a proportional-integral controller, an H-Infinity based controller, and a disturbance observer based controller.

  17. Fatigue Modeling via Mammalian Auditory System for Prediction of Noise Induced Hearing Loss.

    PubMed

    Sun, Pengfei; Qin, Jun; Campbell, Kathleen

    2015-01-01

    Noise induced hearing loss (NIHL) remains as a severe health problem worldwide. Existing noise metrics and modeling for evaluation of NIHL are limited on prediction of gradually developing NIHL (GDHL) caused by high-level occupational noise. In this study, we proposed two auditory fatigue based models, including equal velocity level (EVL) and complex velocity level (CVL), which combine the high-cycle fatigue theory with the mammalian auditory model, to predict GDHL. The mammalian auditory model is introduced by combining the transfer function of the external-middle ear and the triple-path nonlinear (TRNL) filter to obtain velocities of basilar membrane (BM) in cochlea. The high-cycle fatigue theory is based on the assumption that GDHL can be considered as a process of long-cycle mechanical fatigue failure of organ of Corti. Furthermore, a series of chinchilla experimental data are used to validate the effectiveness of the proposed fatigue models. The regression analysis results show that both proposed fatigue models have high corrections with four hearing loss indices. It indicates that the proposed models can accurately predict hearing loss in chinchilla. Results suggest that the CVL model is more accurate compared to the EVL model on prediction of the auditory risk of exposure to hazardous occupational noise.

  18. Recent progress in scramjet/combined cycle engines at JAXA, Kakuda space center

    NASA Astrophysics Data System (ADS)

    Hiraiwa, Tetsuo; Ito, Katsuhiro; Sato, Shigeru; Ueda, Shuichi; Tani, Kouichiro; Tomioka, Sadatake; Kanda, Takeshi

    2008-09-01

    This report presents recent research activities of the Combined Propulsion Research Group of Japan Aerospace Exploration Agency. Aerodynamics and combustion of the scramjet engine and the rocket-ramjet combined-cycle engine, structure and material for the two engines and thermo-aerodynamic of a re-entry vehicle are major subjects. In Mach 6 condition tests, a scramjet engine model produced about 2000 N net thrust, whereas a model produced thrust almost equal to its drag in Mach 12 condition. A flight test of a combustor model was conducted with Hyshot-IV. A rocket-ramjet combined-cycle engine model is under construction with validation of the rocket engine component. Studies of combustor models and aerodynamic component models were conducted for demonstration of the engine operation and improvement of its performances. Light-weight cooling panel by electrochemical etching examined and C/ C composite structure was tested. Thermo-aerodynamics of re-entry vehicle was investigated and oxygen molecular density was measured also in high enthalpy flow.

  19. Computational Analysis for Rocket-Based Combined-Cycle Systems During Rocket-Only Operation

    NASA Technical Reports Server (NTRS)

    Steffen, C. J., Jr.; Smith, T. D.; Yungster, S.; Keller, D. J.

    2000-01-01

    A series of Reynolds-averaged Navier-Stokes calculations were employed to study the performance of rocket-based combined-cycle systems operating in an all-rocket mode. This parametric series of calculations were executed within a statistical framework, commonly known as design of experiments. The parametric design space included four geometric and two flowfield variables set at three levels each, for a total of 729 possible combinations. A D-optimal design strategy was selected. It required that only 36 separate computational fluid dynamics (CFD) solutions be performed to develop a full response surface model, which quantified the linear, bilinear, and curvilinear effects of the six experimental variables. The axisymmetric, Reynolds-averaged Navier-Stokes simulations were executed with the NPARC v3.0 code. The response used in the statistical analysis was created from Isp efficiency data integrated from the 36 CFD simulations. The influence of turbulence modeling was analyzed by using both one- and two-equation models. Careful attention was also given to quantify the influence of mesh dependence, iterative convergence, and artificial viscosity upon the resulting statistical model. Thirteen statistically significant effects were observed to have an influence on rocket-based combined-cycle nozzle performance. It was apparent that the free-expansion process, directly downstream of the rocket nozzle, can influence the Isp efficiency. Numerical schlieren images and particle traces have been used to further understand the physical phenomena behind several of the statistically significant results.

  20. Dynamic Testing of the NASA Hypersonic Project Combined Cycle Engine Testbed for Mode Transition Experiments

    NASA Technical Reports Server (NTRS)

    2011-01-01

    NASA is interested in developing technology that leads to more routine, safe, and affordable access to space. Access to space using airbreathing propulsion systems has potential to meet these objectives based on Airbreathing Access to Space (AAS) system studies. To this end, the NASA Fundamental Aeronautics Program (FAP) Hypersonic Project is conducting fundamental research on a Turbine Based Combined Cycle (TBCC) propulsion system. The TBCC being studied considers a dual flow-path inlet system. One flow-path includes variable geometry to regulate airflow to a turbine engine cycle. The turbine cycle provides propulsion from take-off to supersonic flight. The second flow-path supports a dual-mode scramjet (DMSJ) cycle which would be initiated at supersonic speed to further accelerate the vehicle to hypersonic speed. For a TBCC propulsion system to accelerate a vehicle from supersonic to hypersonic speed, a critical enabling technology is the ability to safely and effectively transition from the turbine to the DMSJ-referred to as mode transition. To experimentally test methods of mode transition, a Combined Cycle Engine (CCE) Large-scale Inlet testbed was designed with two flow paths-a low speed flow-path sized for a turbine cycle and a high speed flow-path designed for a DMSJ. This testbed system is identified as the CCE Large-Scale Inlet for Mode Transition studies (CCE-LIMX). The test plan for the CCE-LIMX in the NASA Glenn Research Center (GRC) 10- by 10-ft Supersonic Wind Tunnel (10x10 SWT) is segmented into multiple phases. The first phase is a matrix of inlet characterization (IC) tests to evaluate the inlet performance and establish the mode transition schedule. The second phase is a matrix of dynamic system identification (SysID) experiments designed to support closed-loop control development at mode transition schedule operating points for the CCE-LIMX. The third phase includes a direct demonstration of controlled mode transition using a closed loop control