Science.gov

Sample records for core shroud welds

  1. Stress corrosion cracking of type 304L stainless steel core shroud welds.

    SciTech Connect

    Chung, H. M.; Park, J.-H.; Sanecki, J. E.; Zaluzec, N. J.; Yu, M. S.; Yang, T. T.

    1999-10-26

    Microstructural analyses by advanced metallographic techniques were conducted on mockup welds and a cracked BWR core shroud weld fabricated from Type 304L stainless steel. heat-affected zones of the shroud weld and mockup shielded-metal-arc welds were free of grain-boundary carbide, martensite, delta ferrite, or Cr depletion near grain boundaries. However, as a result of exposure to welding fumes, the heat-affected zones of the welds were significantly contaminated by fluorine and oxygen which migrate to grain boundaries. Significant oxygen contamination promotes fluorine contamination and suppresses classical thermal sensitization, even in Type 304 steels. Results of slow-strain-rate tensile tests indicate that fluorine exacerbates the susceptibility of irradiated steels to intergranular stress corrosion cracking. These observations, combined with previous reports on the strong influence of weld flux, indicate that oxygen and fluorine contamination and fluorine-catalyzed stress corrosion play a major role in cracking of Type 304L stainless steel core shroud welds.

  2. Crack growth rate in core shroud horizontal welds using two models for a BWR

    NASA Astrophysics Data System (ADS)

    Arganis Juárez, C. R.; Hernández Callejas, R.; Medina Almazán, A. L.

    2015-05-01

    An empirical crack growth rate correlation model and a predictive model based on the slip-oxidation mechanism for Stress Corrosion Cracking (SCC) were used to calculate the crack growth rate in a BWR core shroud. In this study, the crack growth rate was calculated by accounting for the environmental factors related to aqueous environment, neutron irradiation to high fluence and the complex residual stress conditions resulting from welding. In estimating the SCC behavior the crack growth measurements data from a Boiling Water Reactor (BWR) plant are referred to, and the stress intensity factor vs crack depth throughout thickness is calculated using a generic weld residual stress distribution for a core shroud, with a 30% stress relaxation induced by neutron irradiation. Quantitative agreement is shown between the measurements of SCC growth rate and the predictions of the slip-oxidation mechanism model for relatively low fluences (5 × 1024 n/m2), and the empirical model predicted better the SCC growth rate than the slip-oxidation model for high fluences (>1 × 1025 n/m2). The relevance of the models predictions for SCC growth rate behavior depends on knowing the model parameters.

  3. Core shroud corner joints

    DOEpatents

    Gilmore, Charles B.; Forsyth, David R.

    2013-09-10

    A core shroud is provided, which includes a number of planar members, a number of unitary corners, and a number of subassemblies each comprising a combination of the planar members and the unitary corners. Each unitary corner comprises a unitary extrusion including a first planar portion and a second planar portion disposed perpendicularly with respect to the first planar portion. At least one of the subassemblies comprises a plurality of the unitary corners disposed side-by-side in an alternating opposing relationship. A plurality of the subassemblies can be combined to form a quarter perimeter segment of the core shroud. Four quarter perimeter segments join together to form the core shroud.

  4. Modeling of residual stresses in core shroud structures

    SciTech Connect

    Zhang, J.; Dong, P.; Brust, F.W.; Mayfield, M.; McNeil, M.; Shack, W.J.

    1997-10-01

    A BWR core shroud is a cylindrical shell that surrounds the reactor core. Feedwater for the reactor is introduced into the annulus between the reactor vessel wall and the shroud. The shroud separates the feedwater from the cooling water flowing up through the reactor core. The shroud also supports the top guide which provides lateral support to the fuel assemblies and maintains core geometry during operational transients and postulated accidents to permit control rod insertion and provides the refloodable volume needed to ensure safe shutdown and cooling of the core during postulated accident conditions. Core shrouds were fabricated from welded Type 304 or 304L stainless steel plates and are supported at the top and bottom by forged ring support structures. In 1990, cracking was reported in the core shroud of a non-U.S. BWR. The cracks were located in the heat-affected zone (HAZ) of a circumferential core shroud weld. Subsequent inspections in U.S. BWRs have revealed the presence of numerous flaw indications in some BWR core shrouds, primarily in weld HAZs. In several instances, this cracking was quite extensive, with the cracks extending 75% or more around the circumference of some welds. However, because the applied stresses on the shroud are low during operation and postulated accidents and because of the high fracture toughness of stainless steel, adequate structural margins can be preserved even in the presence of extensive cracking. Although assessments by the USNRC staff of the potential significance of this cracking have shown that core shroud cracking does not pose a high degree of risk in the short term, the staff concluded that the cracking was a safety concern for the long term because of the uncertainties associated with the behavior of core shrouds with complete 360{degrees} through-wall cracks under accident conditions and because it could eliminate a layer of defense-in-depth.

  5. The effect of irradiation on BWR core shroud cracking

    NASA Astrophysics Data System (ADS)

    Kwon, Junhyun

    A multi-scale model was developed to estimate the effect of radiation hardening on stress corrosion cracking (SCC) in boiling water reactor (BWR) core shroud welds. The model combines the point defect cluster (PDC) model with Ford-Andresen's slip-dissolution model to evaluate the changes in the crack propagation rate resulting from radiation hardening. To evaluate the relative contribution of neutron and gamma irradiation to the material damage, we developed the displacement cross section for gamma ray and calculated both the displacements per atom (dpa) and the freely migrating defect (FMD) production. While the displacements produced by gamma radiation are essentially 100% FMD, of the total displacements produced by neutrons only about 2˜4% are FMD. To evaluate the irradiated material weldability we also calculate helium production from both one-step and two-step thermal neutron reactions with nickel using ENDF/B-VI cross section data. The increase in yield strength of irradiated stainless steels under normal BWR operating conditions is estimated using the PDC model. In the core shroud region, the contribution of gamma ray to the hardening is not significant although the FMD production from gamma ray represents fully 10˜40% of the total FMD production. The amount of radiation hardening varies with the location of the core shroud, that is, higher dpa levels lead to more hardening. To calculate the crack propagation rate in the core shroud weld region, we determined the crack tip strain rate which is proportional to the yield strength of material and a stress intensity factor under constant loading. Based on linear elastic fracture mechanics, the stress intensity factor is calculated with the weld residual stress and the model is used to predict the crack growth rates of Susquehanna BWR core shroud. The comparison of the results with crack measurements made at Susquehanna units I and II shows good agreement. The model calculations show that radiation hardening

  6. Stress corrosion cracking of austenitic stainless steel core internal welds.

    SciTech Connect

    Chung, H. M.; Park, J.-H.; Ruther, W. E.; Sanecki, J. E.; Strain, R. V.; Zaluzec, N. J.

    1999-04-14

    Microstructural analyses by several advanced metallographic techniques were conducted on austenitic stainless steel mockup and core shroud welds that had cracked in boiling water reactors. Contrary to previous beliefs, heat-affected zones of the cracked Type 304L, as well as 304 SS core shroud welds and mockup shielded-metal-arc welds, were free of grain-boundary carbides, which shows that core shroud failure cannot be explained by classical intergranular stress corrosion cracking. Neither martensite nor delta-ferrite films were present on the grain boundaries. However, as a result of exposure to welding fumes, the heat-affected zones of the core shroud welds were significantly contaminated by oxygen and fluorine, which migrate to grain boundaries. Significant oxygen contamination seems to promote fluorine contamination and suppress thermal sensitization. Results of slow-strain-rate tensile tests also indicate that fluorine exacerbates the susceptibility of irradiated steels to intergranular stress corrosion cracking. These observations, combined with previous reports on the strong influence of weld flux, indicate that oxygen and fluorine contamination and fluorine-catalyzed stress corrosion play a major role in cracking of core shroud welds.

  7. In situ repair welding of steam turbine shroud for replacing a cracked blade

    NASA Astrophysics Data System (ADS)

    Albert, S. K.; Das, C. R.; Ramasubbu, V.; Bhaduri, A. K.; Ray, S. K.; Raj, Baldev

    2002-06-01

    A root-cracked blade in a high-pressure steam turbine of a nuclear power plant had to be replaced with a new blade by cutting the shroud to remove the cracked blade. This necessitated in situ welding of a new shroud piece with the existing shroud after the blade replacement. The in situ welding of the shroud, a 12% Cr martensitic stainless steel with tempered martensite microstructure, was carried out using gastungsten arc welding and 316L austenitic stainless steel filler metal followed by localized postweld heat treatment at 873 K for 1 h using a specially designed electrical resistance-heating furnace. Mock-up trials were carried out to ensure that sound welds could be made under the constraints present during the in situ repair welding operation. In situ metallography of the repair weld after postweld heat treatment confirmed the adequate tempering of the martensitic structure in the heat-affected zone. Metallurgical investigations carried out in the laboratory on a shroud test-piece that had been welded using the same procedure as employed in the field confirmed the success of the in situ repair operation. The alternate option available was replacing the cracked blade and the shroud piece to which it is riveted with a new one, reducing the height of all the blades attached to the shroud by machining, riveting the blades with reduced height to the new shroud, and, finally, dynamic balancing of the entire turbine after completion of the repair. This option is both time-consuming and expensive. Hence, the successful completion of this repair welding resulted in enormous savings both in terms of reducing the downtime of the plant and the cost of the repair. The turbine has been put back into service and has been operating satisfactorily since December 2000.

  8. TRAC-BF1 thermal-hydraulic, ANSYS stress analysis for core shroud cracking phenomena

    SciTech Connect

    Shoop, U.; Feltus, M.A.; Baratta, A.J.

    1996-12-31

    The U.S. Nuclear Regulatory Commission sent Generic Letter 94-03 informing all licensees about the intergranular stress corrosion cracking (IGSCC) of core shrouds found in both Dresden unit I and Quad Cities unit 1. The letter directed all licensees to perform safety analysis of their boiling water reactor (BWR) units. Two transients of special concern for the core shroud safety analysis include the main steam line break (MSLB) and recirculation line break transient.

  9. Main steam-line break core shroud loading calculations for BWRs

    SciTech Connect

    Shoop, U.; Feltus, M.A.; Baratta, A.J.

    1995-12-31

    In July 1994, the U.S. Nuclear regulatory Commission sent out Generic Letter 94-03 to all boiling water reactors in the United States, informing them of intergranular stress corrosion cracking of core shrouds found in 2 reactors. The letter directed all to perform safety analysis of the BWR units. Penn State performed scoping calculations to determine the forces experienced by the core shroud during a main-stream line break transient.

  10. Double shroud delivery of silica precursor for reducing hexavalent chromium in welding fume.

    PubMed

    Wang, Jun; Kalivoda, Mark; Guan, Jianying; Theodore, Alexandros; Sharby, Jessica; Wu, Chang-Yu; Paulson, Kathleen; Es-Said, Omar

    2012-01-01

    The welding process yields a high concentration of nanoparticles loaded with hexavalent chromium (Cr(6+)), a known human carcinogen. Previous studies have demonstrated that using tetramethylsilane (TMS) as a shielding gas additive can significantly reduce the Cr(6+) concentration in welding fume particles. In this study, a novel insulated double shroud torch (IDST) was developed to further improve the reduction of airborne Cr(6+) concentration by separating the flows of the primary shielding gas and the TMS carrier gas. Welding fumes were collected from a welding chamber in the laboratory and from a fixed location near the welding arc in a welding facility. The Cr(6+) content was analyzed with ion chromatography and X-ray photoelectron spectroscopy (XPS). Results from the chamber sampling demonstrated that the addition of 3.2 ≈ 5.1% of TMS carrier gas to the primary shielding gas resulted in more than a 90% reduction of airborne Cr(6+) under all shielding gas flow rates. The XPS result confirmed complete elimination of Cr(6+) inside the amorphous silica shell. Adding 100 ≈ 1000 ppm of nitric oxide or carbon monoxide to the shielding gas could also reduce Cr(6+) concentrations up to 57% and 35%, respectively; however, these reducing agents created potential hazards from the release of unreacted agents. Results of the field test showed that the addition of 1.6% of TMS carrier gas to the primary shielding gas reduced Cr(6+) concentration to the limitation of detection (1.1 μg/m(3)). In a worst-case scenario, if TMS vapor leaked into the environment without decomposition and ventilation, the estimated TMS concentration in the condition of field sampling would be a maximum 5.7 ppm, still well below its flammability limit (1%). Based on a previously developed cost model, the use of TMS increases the general cost by 3.8%. No visual deterioration of weld quality caused by TMS was found, although further mechanical testing is necessary.

  11. Status report: Intergranular stress corrosion cracking of BWR core shrouds and other internal components

    SciTech Connect

    1996-03-01

    On July 25, 1994, the US Nuclear Regulatory Commission (NRC) issued Generic Letter (GL) 94-03 to obtain information needed to assess compliance with regulatory requirements regarding the structural integrity of core shrouds in domestic boiling water reactors (BWRs). This report begins with a brief description of the safety significance of intergranular stress corrosion cracking (IGSCC) as it relates to the design and function of BWR core shrouds and other internal components. It then presents a brief history of shroud cracking events both in the US and abroad, followed by an indepth summary of the industry actions to address the issue of IGSCC in BWR core shrouds and other internal components. This report summarizes the staff`s basis for issuing GL 94-03, as well as the staff`s assessment of plant-specific responses to GL 94-03. The staff is continually evaluating the licensee inspection programs and the results from examinations of BWR core shrouds and other internal components. This report is representative of submittals to and evaluations by the staff as of September 30, 1995. An update of this report will be issued at a later date.

  12. BWR Vessel and Internals Project Removal and Analysis of Material Samples from Core Shroud and Top Guide at Susquehanna Unit 2

    SciTech Connect

    Howell, D; Haertel, T; Lindberg, J; Oliver, B; Greenwood, L

    2005-04-15

    Fast and thermal fluence were determined by a laboratory analysis of the samples. Fluence in the upper regions of the shroud (between the H1 and H2 welds) was substantially lower than that in the belt line region (near the H4 weld). Fluence in the top guide was significantly higher than fluence on the core shroud. As expected, helium concentrations were highest in regions where fluence was highest. Estimates of the initial boron concentration were similar to measurements made on materials removed from other reactors. A technical justification evaluated the acceptability of the sampling process with respect to structural consequences of material removal and to increased cracking susceptibility due to the as-left condition. It was determined that the sampling process was acceptable on both counts.

  13. Reactor shroud joint

    DOEpatents

    Ballas, G.J.; Fife, A.B.; Ganz, I.

    1998-04-07

    A shroud for a nuclear reactor is described. In one embodiment, the shroud includes first and second shroud sections, and each shroud section includes a substantially cylindrical main body having a first end and a second end. With respect to each shroud section, a flange is located at the main body first end, and the flange has a plurality of bolt openings therein and a plurality of scalloped regions. The first shroud section is welded to the second shroud section, and at least some of the bolt openings in the first shroud section flange align with respective bolt openings in the second shroud section flange. In the event that the onset of inter-granular stress corrosion cracking is ever detected in the weld between the shroud section, bolts are inserted through bolt openings in the first shroud section flange and through aligned bolt openings the second shroud section flange. Each bolt, in one embodiment, has a shank section and first and second threaded end sections. Nuts are threadedly engaged to the threaded end sections and tightened against the respective flanges. 4 figs.

  14. Reactor shroud joint

    DOEpatents

    Ballas, Gary J.; Fife, Alex Blair; Ganz, Israel

    1998-01-01

    A shroud for a nuclear reactor is described. In one embodiment, the shroud includes first and second shroud sections, and each shroud section includes a substantially cylindrical main body having a first end and a second end. With respect to each shroud section, a flange is located at the main body first end, and the flange has a plurality of bolt openings therein and a plurality of scalloped regions. The first shroud section is welded to the second shroud section, and at least some of the bolt openings in the first shroud section flange align with respective bolt openings in the second shroud section flange. In the event that the onset of inter-granular stress corrosion cracking is ever detected in the weld between the shroud section, bolts are inserted through bolt openings in the first shroud section flange and through aligned bolt openings the second shroud section flange. Each bolt, in one embodiment, has a shank section and first and second threaded end sections. Nuts are threadedly engaged to the threaded end sections and tightened against the respective flanges.

  15. Pulsed Magnetic Welding for Advanced Core and Cladding Steel

    SciTech Connect

    Cao, Guoping; Yang, Yong

    2013-12-19

    To investigate a solid-state joining method, pulsed magnetic welding (PMW), for welding the advanced core and cladding steels to be used in Generation IV systems, with a specific application for fuel pin end-plug welding. As another alternative solid state welding technique, pulsed magnetic welding (PMW) has not been extensively explored on the advanced steels. The resultant weld can be free from microstructure defects (pores, non-metallic inclusions, segregation of alloying elements). More specifically, the following objectives are to be achieved: 1. To design a suitable welding apparatus fixture, and optimize welding parameters for repeatable and acceptable joining of the fuel pin end-plug. The welding will be evaluated using tensile tests for lap joint weldments and helium leak tests for the fuel pin end-plug; 2 Investigate the microstructural and mechanical properties changes in PMW weldments of proposed advanced core and cladding alloys; 3. Simulate the irradiation effects on the PWM weldments using ion irradiation.

  16. An investigation into underwater wet welding using the flux cored arc welding process

    SciTech Connect

    Brydon, A.M.; Nixon, J.H.

    1995-12-31

    For the last two years, Cranfield has been carrying out a program of process investigations into wet underwater welding (Graham and Nixon 1993, Nixon and Webb 1994), and has demonstrated that it is possible to markedly improve the stability and consistency of the process by using control techniques developed for hyperbaric welding. In the project reported below, an initial evaluation of wet flux cored arc welding was undertaken. Although there continues to be considerable resistance to the use of wet welding on structures in the North Sea, continued pressure to reduce repair and maintenance costs is causing the industry to re-examine techniques previously discounted, such as wet welding (Anon 1993).

  17. Aerodynamic effect of a honeycomb rotor tip shroud on a 50.8-centimeter-tip-diameter core turbine

    NASA Technical Reports Server (NTRS)

    Moffitt, T. P.; Whitney, W. J.

    1983-01-01

    A 50.8-cm-tip-diameter turbine equipped with a rotor tip shroud of hexagonal cell (or honeycomb) cross section has been tested in warm air (416 K) for a range of shroud coolant to primary flow rates. Test results were also obtained for the same turbine operated with a solid shroud for comparison. The results showed that the combined effect of the honeycomb shroud and the coolant flow was to cause a reduction of 2.8 points in efficiency at design speed, pressure ratio, and coolant flow rate. With the coolant system inactivated, the honeycomb shroud caused a decrease in efficiency of 2.3 points. These results and those obtained from a small reference turbine indicate that the dominant factor governing honeycomb tip shroud loss is the ratio of honeycomb depth to blade span. The loss results of the two shrouds could be correlated on this basis. The same honeycomb and coolant effects are expected to occur for the hot (2200 K) version of this turbine.

  18. Vacuum Compatibility of Flux-Core Arc Welding (FCAW)

    NASA Astrophysics Data System (ADS)

    Arose, Dana; Denault, Martin; Jurcznski, Stephan

    2010-11-01

    Typically, vacuum chambers are welded together using gas tungsten arc welding (GTAW) or gas metal arc welding (GMAW). This is demonstrated in the vacuum chamber of Princeton Plasma Physics Lab's (PPPL) National Spherical Torus Experiment (NSTX). These processes are slow and apply excess heat to the base metal, which may cause the vacuum chamber to deform beyond designed tolerance. Flux cored arc welding (FCAW) avoids these problems, but may produce an unacceptable amount of outgasing due to the flux shielding. We believe impurities due to outgasing from FCAW will not greatly exceed those found in GTAW and GMAW welding. To test this theory, samples welded together using all three welding processes will be made and baked in a residual gas analyzer (RGA). The GTAW and GMAW welds will be tested to establish a metric for permissible outgasing. By testing samples from all three processes we hope to demonstrate that FCAW does not significantly outgas, and is therefore a viable alternative to GTAW and GMAW. Results from observations will be presented.

  19. Emission of dust and gases in tubular cored wire welding of steel.

    PubMed

    Matusiak, Jolanta; Rams, Beata

    2003-01-01

    The emission of dusts and gases, which are generated during tubular cored wire welding and which are hazardous to health and the environment, were studied. Tests included various kinds of tubular electrode wires used for welding steel, that is, rutile flux cored wires, basic flux cored wires, and metal cored wires for welding unalloyed, low-alloy, and high-alloy steels as well as self-shielded flux cored wires used for welding low-alloy steels. The research results make it possible to assess the influence of the type of wire and welding conditions on the emission volume and to compare chemical hazards generated during tubular cored wire welding with those typical for other arc welding processes.

  20. Large Deployable Shroud

    NASA Technical Reports Server (NTRS)

    Jacquemin, G. G.

    1987-01-01

    Preliminary design proposed for large, lightweight telescope shroud or light shield carried to orbit in single Space Shuttle cargo load. Shroud concept applied on Earth in portable, compactly storable displays or projection screens. Large telescope shroud includes four deployable masts erecting eight walls of hinged panels of polyimide film. Panels stored fanfolded before deployment and threaded on guide wires unwinding from spools and remain taut during deployment.

  1. Shroud leakage flow discouragers

    DOEpatents

    Bailey, Jeremy Clyde; Bunker, Ronald Scott

    2002-01-01

    A turbine assembly includes a plurality of rotor blades comprising a root portion, an airfoil having a pressure sidewall and a suction sidewall, and a top portion having a cap. An outer shroud is concentrically disposed about said rotor blades, said shroud in combination with said tip portions defining a clearance gap. At least one circumferential shroud leakage discourager is disposed within the shroud. The leakage discourager(s) increase the flow resistance and thus reduce the flow of hot gas flow leakage for a given pressure differential across the clearance gap to improve overall turbine efficiency.

  2. The Research of Spherical Door Shroud in Huge Space Environmental Simulator

    NASA Astrophysics Data System (ADS)

    Hua, Tong; Ran, Liu; Ming, Chen Jin

    The article mainly introduces the research for a spherical shroud used in a huge space environmental simulator. The shroud is of the pipe-sheet structure with stainless pipes welded along copper fins. In order to enlarge the capacity of the experiment, the door shroud adopts spherical structure. We used a simulator to optimize the structured design. The pressure drop and temperature pattern of the fluid also have been checked to ensure the performance index of the shroud. The shroud is divided into several pieces to manufacture. The pieces are assembled while transporting to site. This way can solve the problem of large dimension equipment's transportation.

  3. Turbine inner shroud and turbine assembly containing such inner shroud

    DOEpatents

    Bagepalli, Bharat Sampathkumaran; Corman, Gregory Scot; Dean, Anthony John; DiMascio, Paul Stephen; Mirdamadi, Massoud

    2001-01-01

    A turbine inner shroud and a turbine assembly. The turbine assembly includes a turbine stator having a longitudinal axis and having an outer shroud block with opposing and longitudinally outward facing first and second sides having open slots. A ceramic inner shroud has longitudinally inward facing hook portions which can longitudinally and radially surround a portion of the sides of the outer shroud block. In one attachment, the hook portions are engageable with, and are positioned within, the open slots.

  4. Use of eddy current mixes to solve a weld examination application

    SciTech Connect

    Ward, R.C.; LaBoissonniere, A.

    1995-12-31

    The augmentation of typical nondestructive (i.e., ultrasound) weld inspection techniques by the use of eddy current tools may significantly enhance the quality and reliability of weld inspections. One recent example is the development of an eddy current technique for use in the examination of BWR core shroud welds, where multi-frequency mixes are used to eliminate signals coming from the weld material so that the examination of the heat affected zone is enhanced. An analysis tool most commonly associated with ultrasound examinations, the C-Scan based on gated information, may be implemented with eddy current data to enhance analysis.

  5. Welding.

    ERIC Educational Resources Information Center

    South Carolina State Dept. of Education, Columbia. Office of Vocational Education.

    This curriculum guide is designed for use by South Carolina vocational education teachers as a continuing set of lesson plans for a two-year course on welding. Covered in the individual sections of the guide are the following topics: an orientation to welding, oxyacetylene welding, advanced oxyacetylene welding, shielded metal arc welding, TIG…

  6. Welding.

    ERIC Educational Resources Information Center

    South Carolina State Dept. of Education, Columbia. Office of Vocational Education.

    This curriculum guide is designed for use by South Carolina vocational education teachers as a continuing set of lesson plans for a two-year course on welding. Covered in the individual sections of the guide are the following topics: an orientation to welding, oxyacetylene welding, advanced oxyacetylene welding, shielded metal arc welding, TIG…

  7. Shrouded inducer pump

    DOEpatents

    Meng, Sen Y.

    1989-01-01

    An improvement in a pump including a shrouded inducer, the improvement comprising first and second sealing means 32,36 which cooperate with a first vortex cell 38 and a series of secondary vortex cells 40 to remove any tangential velocity components from the recirculation flow.

  8. Shrouded inducer pump

    DOEpatents

    Meng, S.Y.

    1989-08-08

    An improvement in a pump is described including a shrouded inducer, the improvement comprising first and second sealing means which cooperate with a first vortex cell and a series of secondary vortex cells to remove any tangential velocity components from the recirculation flow. 3 figs.

  9. Leaf seal for gas turbine stator shrouds and a nozzle band

    DOEpatents

    Burdgick, Steven Sebastian; Sexton, Brendan Francis

    2002-01-01

    A leaf seal assembly is secured to the trailing edge of a shroud segment for sealing between the shroud segment and the leading edge side wall of a nozzle outer band. The leaf seal includes a circumferentially elongated seal plate biased by a pair of spring clips disposed in a groove along the trailing edge of the shroud segment to maintain the seal plate in engagement with the flange on the leading edge side wall of the nozzle outer band. The leaf seal plate and spring clips receive pins tack-welded to the shroud segment to secure the leaf seal assembly in place.

  10. [Determination of fumes and their elements from flux cored arc welding].

    PubMed

    Matczak, Wanda; Przybylska-Stanisławska, Magdalena

    2004-01-01

    The aim of this work was to assay the concentration levels and composition of welding fumes, released during flux cored arc welding, to assess exposure of welders. Concentrations and welding fume components, such as iron, manganese, chromium (including the soluble and chromium VI), nickel, copper, calcium, aluminium, barium, and fluorides (including hydrogen fluoride) were determined in the air of six industrial plants (shipyards, mechanical engineering plants and a power station) at the breathing zones of the welders who used 10 types of wires during flux cored arc welding. The following determination methods were used: gravimetry (fumes), AAS (metals), and spectrophotometry (chromium VI, fluorides--including hydrogen fluoride). The results made it possible to determine the relationship between concentrations of welding fume and its elements, and to assess worker's exposure. Time weighted average concentrations of the welding fumes and its elements at the worker's breathing zone were: mg/m3: dust 0.2-24.3; Fe 0.2-6.7; Mn 0.01-1.8; Cr 0.004-0.5 (mainly Cr III); Ca 0.004-2.5; Ni < or = 0.004; Cu < 0.002-0.05; Al < 0.14-0.4; Ba < 0.14; F- 0.07-0.43. The welders using some types of flux cored welding wires worked in conditions harmful to their health owing to the considerably exceeded TLV value for fume and MAC values for manganese, and occasional slightly excessive MAC values for calcium and iron.

  11. Process, Techniques, and Successes in Welding the Dry Shielded Canister Welds of the TMI-2 Reactor Core Debris

    SciTech Connect

    Zirker, Laurence R; Rankin, Richard Allen; Ferrell, Larry Joseph

    2002-02-01

    The Idaho National Engineering and Environmental Laboratory (INEEL) is operated by Bechtel-BWXT Idaho LLC (BBWI), which recently completed a very successful $100 million Three-Mile Island-2 (TMI-2) program for the Department of Energy (DOE). This complex and challenging program used an integrated multidisciplinary team approach that loaded, welded, and transported an unprecedented 25 dry shielded canisters (DSC) in seven months, and did so ahead of schedule. The program moved over 340 canisters of TMI-2 core debris that had been in wet storage into a dry storage facility at the INEEL. The main thrust of this paper is relating the innovations, techniques, approaches, and lessons learned associated to welding of the DSC's. This paper shows the synergism of elements to meet program success and shares these lessons learned that will facilitate success with welding of dry shielded canisters in other DOE complex dry storage programs.

  12. TRXRD observations of microstructural evolution in self-shielded flux cored arc weld deposits

    SciTech Connect

    Babu, S S; Elmer, J W; David, S A; Quintana, M

    2000-06-28

    Inclusion formation and microstructure development in self-shielded flux cored arc welds has been investigated before [1,2]. Results showed that the liquid metal reactions could promote either Al{sub 2}O{sub 3} or AlN formation depending upon the aluminum concentration in the weld metal. The residual aluminum that remained in solution was found to modify the solidification behavior of liquid to {delta}-ferrite and subsequent transformation of {delta}-ferrite to austenite during weld cooling. In this work, the microstructure evolution in the heat-affected-zone (HAZ) of self-shielded flux cored arc weld (FCAW-S) overlays were investigated using in-situ Time-Resolved X-ray Diffraction (TRXRD) with a high flux Synchrotron radiation beam [3, 4].

  13. Underwater wet flux-cored arc welding development of stainless steel and nickel-based materials

    SciTech Connect

    Findlan, S.J.; Frederick, G.J.

    1995-12-31

    The inaccessibility and high radiation fields of components in the lower two thirds of a reactor pressure vessel (RPV) has generated the need for an automated underwater wet welding process to address repair applications. Mechanical methods presently employed for this type of repair application produce crevices, which promote concerns of intergranular stress corrosion cracking (IGSCC), crevice corrosion and pitting. To address these concerns, the EPRI Repair and Replacement Applications Center (RRAC) has developed underwater wet flux-cored arc welding (FCAW) technology for the welding of stainless steel and nickel based materials. The benefits of underwater wet welding include: (1) provides a permanent repair; (2) offers crevice-five conditions; (3) reduces future inspection requirements (4) eliminates the potential for ``loose parts`` (5) can be performed in a timely approach. Underwater wet shielded metal arc welding (SMAW) has been successfully used to repair components in radiation areas of the upper section of the RPV, although this process is a manual operation and is impractical for remote applications. The developmental work at the EPRI RRAC is directed towards remote repair applications of nickel-based and stainless steel components, which are inaccessible with normal manual repair techniques, e.g., access hole covers. The flux-cored arc welding process (FCAW) was considered a viable option for underwater development, due to the ease of automation, out of position welding proficiency and self-shielding capabilities.

  14. Bead tempering effects on flux cored arc welding heat-affected zone hardness

    SciTech Connect

    Kiefer, J.H.

    1994-12-31

    Bead tempering is a technique used to control the maximum heat-affected zone (HAZ) hardness in the base metal. Applications have included pressure vessel repairs, pipeline hot tapping, and structural welding. Although this technique can be effective if closely controlled, its use as standard welding practice is questionable because precise control of bead placement is required. Experimental design software was used to define a test matrix to evaluate the effects of base plate carbon equivalent, heat input, and weld fusion line proximity on HAZ softening of flux cored arc welds. Some quantitative limits have been identified for the application of temperbead techniques. The results showed that tempering increased with base metal carbon equivalent and temperbead cooling time. An empirical formula was developed that is useful for estimating the amount of HAZ hardness reduction from the plate chemistry, welding parameters, and temperbead placement. The formula can determine the welding conditions needed to achieve a desired hardness reduction. Temperbead techniques can be effective for reducing HAZ hardness where very close quality control of the bead placement is possible. however, the use of bead tempering to pass welding procedure qualifications for standard production welding should be avoided because the level of close control is usually not practical.

  15. A Study on Factors Influencing Toughness of Basic Flux-Cored Weld of Modified 9Cr-1Mo Steel

    NASA Astrophysics Data System (ADS)

    Arivazhagan, B.; Kamaraj, M.

    2011-10-01

    Flux-cored arc welding (FCAW) is relatively a new process for joining of modified 9Cr-1Mo (P91) steel. In this study, effect of shielding gas composition, inclusion content, gas tungsten-arc welding (GTAW) surface remelting, and postweld heat treatment (PWHT) on toughness were investigated. The high amount of silicon resulted in the formation of δ-ferrite in basic flux-cored weld. A mixture of 80% argon + 20% (80A) carbon dioxide shielding gas during welding resulted in the required toughness of 47 J at room temperature. The 95% argon + 5% carbon dioxide (95A) gas-shielded welds have lower toughness due to higher amount of δ-ferrite (4%) than 80% argon + 20% carbon dioxide welds (2%). In essence, most desirable shielding gas medium to achieve optimum toughness was 80% argon + 20% carbon dioxide in basic flux-cored arc welding.

  16. Composite seal for turbomachinery. [backings for turbine engine shrouds

    NASA Technical Reports Server (NTRS)

    Bill, R. C.; Ludwig, L. P. (Inventor)

    1979-01-01

    A gas path seal suitable for use with a turbine engine or compressor is provided. A shroud wearable or abradable by the abrasion of the rotor blades of the turbine or compressor protects the rotor blades. A compliant backing surrounds the shroud. The backing may be made of corrugated sheets or the like with adjacent layers having off-set corrugations, with axes of the folds parallel to the rotor axis. The sheets may be bonded together at points of contact by brazing, welding or the like. In another embodiment a compliant material is covered with a thin ductile layer. A mounting fixture surrounds the backing.

  17. Elements of arc welding

    SciTech Connect

    Not Available

    1993-07-01

    This paper looks at the following arc welding techniques: (1) shielded metal-arc welding; (2) submerged-arc welding; (3) gas metal-arc welding; (4) flux-cored arc welding; (5) electrogas welding; (6) gas tungsten-arc welding; and (7) plasma-arc welding.

  18. Skylab payload shroud jettison tests

    NASA Technical Reports Server (NTRS)

    Daye, C. J.

    1972-01-01

    The separation concept of the skylab payload shroud is presented, and its behavior in three full-scale jettison tests in vacuum is described. The shroud petal arresting mechanism is explained, as well as the primary and secondary data acquisition systems. The first two tests demonstrated the need for some structural design modifications although the separation process was satisfactory in each test. The third test, incorporating these design modifications, was satisfactory in all aspects of shroud performance.

  19. Improved high pressure turbine shroud

    NASA Technical Reports Server (NTRS)

    Bessen, I. I.; Rigney, D. V.; Schwab, R. C.

    1977-01-01

    A new high pressure turbine shroud material has been developed from the consolidation of prealloyed powders of Ni, Cr, Al and Y. The new material, a filler for cast turbine shroud body segments, is called Genaseal. The development followed the identification of oxidation resistance as the primary cause of prior shroud deterioration, since conversion to oxides reduces erosion resistance and increases spalling under thermal cycled engine conditions. The NICrAlY composition was selected in preference to NIAL and FeCRALY alloys, and was formulated to a prescribed density range that offers suitable erosion resistance, thermal conductivity and elastic modulus for improved behavior as a shroud.

  20. Ceramic gas turbine shroud

    SciTech Connect

    Shi, Jun; Green, Kevin E.

    2014-07-22

    An example gas turbine engine shroud includes a first annular ceramic wall having an inner side for resisting high temperature turbine engine gasses and an outer side with a plurality of radial slots. A second annular metallic wall is positioned radially outwardly of and enclosing the first annular ceramic wall and has a plurality of tabs in communication with the slot of the first annular ceramic wall. The tabs of the second annular metallic wall and slots of the first annular ceramic wall are in communication such that the first annular ceramic wall and second annular metallic wall are affixed.

  1. Welding.

    ERIC Educational Resources Information Center

    Lehigh County Area Vocational-Technical School, Schnecksville, PA.

    This curriculum guide provides materials for a 12-unit secondary course in welding. Purpose stated for the flexible entry and exit course is to help students master manipulative skills to develop successful welding techniques and to gain an understanding of the specialized tools and equipment used in the welding field. Units cover oxyacetylene…

  2. Welding.

    ERIC Educational Resources Information Center

    Lehigh County Area Vocational-Technical School, Schnecksville, PA.

    This curriculum guide provides materials for a 12-unit secondary course in welding. Purpose stated for the flexible entry and exit course is to help students master manipulative skills to develop successful welding techniques and to gain an understanding of the specialized tools and equipment used in the welding field. Units cover oxyacetylene…

  3. Special Pyrheliometer Shroud Development

    NASA Technical Reports Server (NTRS)

    Dennison, E. W.

    1984-01-01

    To insure that the insolation values accurately represent the input power to a power conversion unit the field of view (FOV) of the concentrator aperture and the insolation radiometer must be the same. The calculations, implementation, and results of this approach are covered. Three instruments were used to measure the insolation: an Eppley Normal Incidence Radiometer (NIP) and two versions of the kendall cavity radiometer. The shrouds used to limit the FOV of the radiometers were designed to simulate the FOV of the PDC-1 concentrater with the cold water cavity calorimeter. This technique of matching the FOV of an insolation radiometer to the FOV of a specific concentrater and receiver aperture appears to be both practical and effective. The efficiency of a power conversion unit will be too low if the insolation is measured with a radiometer which has a FOV which is larger than the FOV of the concentrator.

  4. Airfoil nozzle and shroud assembly

    DOEpatents

    Shaffer, James E.; Norton, Paul F.

    1997-01-01

    An airfoil and nozzle assembly including an outer shroud having a plurality of vane members attached to an inner surface and having a cantilevered end. The assembly further includes a inner shroud being formed by a plurality of segments. Each of the segments having a first end and a second end and having a recess positioned in each of the ends. The cantilevered end of the vane member being positioned in the recess. The airfoil and nozzle assembly being made from a material having a lower rate of thermal expansion than that of the components to which the airfoil and nozzle assembly is attached.

  5. Airfoil nozzle and shroud assembly

    DOEpatents

    Shaffer, J.E.; Norton, P.F.

    1997-06-03

    An airfoil and nozzle assembly are disclosed including an outer shroud having a plurality of vane members attached to an inner surface and having a cantilevered end. The assembly further includes a inner shroud being formed by a plurality of segments. Each of the segments having a first end and a second end and having a recess positioned in each of the ends. The cantilevered end of the vane member being positioned in the recess. The airfoil and nozzle assembly being made from a material having a lower rate of thermal expansion than that of the components to which the airfoil and nozzle assembly is attached. 5 figs.

  6. Welding.

    ERIC Educational Resources Information Center

    Cowan, Earl; And Others

    The curriculum guide for welding instruction contains 16 units presented in six sections. Each unit is divided into the following areas, each of which is color coded: terminal objectives, specific objectives, suggested activities, and instructional materials; information sheet; transparency masters; assignment sheet; test; and test answers. The…

  7. Welding.

    ERIC Educational Resources Information Center

    Baldwin, Harold; Whitney, Gregory

    This curriculum guide is intended to assist vocational instructors in preparing students for entry-level employment as welders and preparing them for advanced training in the workplace. The package contains an overview of new and emerging welding technologies, a competency/skill and task list, an instructor's guide, and an annotated bibliography.…

  8. Welding.

    ERIC Educational Resources Information Center

    Baldwin, Harold; Whitney, Gregory

    This curriculum guide is intended to assist vocational instructors in preparing students for entry-level employment as welders and preparing them for advanced training in the workplace. The package contains an overview of new and emerging welding technologies, a competency/skill and task list, an instructor's guide, and an annotated bibliography.…

  9. Use of Refractory Nanoparticles as a Component of Welding Materials in Welding and Surfacing With Coated Electrodes and Flux Cored Wires

    NASA Astrophysics Data System (ADS)

    Kartsev, D. S.; Zernin, E. A.

    2016-08-01

    The authors address to the issue of mainstream directions and application fields of nanostructured coated electrodes and flux cored wires, their distinctive advantages and shortcomings. Some consideration is given to use of refractory nanoparticles and their influence on the structure and properties of metal when welding and surfacing with flux cored wires and coated electrodes. The results of research carried out in this sphere are analyzed.

  10. Gas Metal Arc Welding and Flux-Cored Arc Welding. Third Edition. Teacher Edition [and] Student Edition [and] Student Workbook.

    ERIC Educational Resources Information Center

    Knapp, John; Harper, Eddie

    This packet, containing a teacher's edition, a student edition, and a student workbook, introduces students to high deposition welding and processes for "shielding" a weld. In addition to general information, the teacher edition consists of introductory pages and teacher pages, as well as unit information that corresponds to the…

  11. Gas Metal Arc Welding and Flux-Cored Arc Welding. Third Edition. Teacher Edition [and] Student Edition [and] Student Workbook.

    ERIC Educational Resources Information Center

    Knapp, John; Harper, Eddie

    This packet, containing a teacher's edition, a student edition, and a student workbook, introduces students to high deposition welding and processes for "shielding" a weld. In addition to general information, the teacher edition consists of introductory pages and teacher pages, as well as unit information that corresponds to the…

  12. Effect of pressure and shielding gas on the microstructure of hyperbaric metal cored GMAW welds down to 111 bar

    SciTech Connect

    Jorge, J.C.F.; Santos, V.R. dos

    1995-12-31

    The microstructural evolution of hyperbaric C-Mn weld metals was studied by means of bead-on-plate welds deposit with GMAW process using a commercial metal cored wire. The welding was carried out in the flat position in the range of 51 bar to 111 bar with He+ CO{sub 2} as shielding gas, which CO{sub 2} content varied from 0.1% to 0.8 %. The microstructures were quantitatively analyzed by optical microscopy to evaluate the amount of constituents according to the IIW/IIS terminology. The results showed that all weld metals presented great amounts of acicular ferrite and a stronger influence of pressure on microstructure compared to the influence of the shielding gas.

  13. Wind turbine ring/shroud drive system

    DOEpatents

    Blakemore, Ralph W.

    2005-10-04

    A wind turbine capable of driving multiple electric generators having a ring or shroud structure for reducing blade root bending moments, hub loads, blade fastener loads and pitch bearing loads. The shroud may further incorporate a ring gear for driving an electric generator. In one embodiment, the electric generator may be cantilevered from the nacelle such that the gear on the generator drive shaft is contacted by the ring gear of the shroud. The shroud also provides protection for the gearing and aids in preventing gear lubricant contamination.

  14. Flap-augmented shrouds for aerogenerators

    NASA Technical Reports Server (NTRS)

    Seginer, A.

    1976-01-01

    Axisymmetrical shrouds for windmills are augmented by ring-shaped 'flaps' and their performance is studied experimentally. The concept of the shroud as an annular 'wing' is justified, leading to the conclusion that high-lift techniques should be used in shroud design, and that high-lift devices, such as flaps, would increase the power output of the windmill. It is shown experimentally that the ideal power output of a flap-augmented shrouded turbine can be more than 4 times the power of unshrouded turbines of the same diameter.

  15. Radiocarbon dating of the Shroud of Turin

    NASA Astrophysics Data System (ADS)

    Damon, P. E.; Donahue, D. J.; Gore, B. H.; Hatheway, A. L.; Jull, A. J. T.; Linick, T. W.; Sercel, P. J.; Toolin, L. J.; Bronk, C. R.; Hall, E. T.; Hedges, R. E. M.; Housley, R.; Law, I. A.; Perry, C.; Bonani, G.; Trumbore, S.; Woelfli, W.; Ambers, J. C.; Bowman, S. G. E.; Leese, M. N.; Tite, M. S.

    1989-02-01

    Very small samples from the Shroud of Turin have been dated by accelerator mass spectrometry in laboratories at Arizona, Oxford and Zurich. As controls, three samples whose ages had been determined independently were also dated. The results provide conclusive evidence that the linen of the Shroud of Turin is mediaeval.

  16. Processes, Techniques, and Successes in Welding the Dry Shielded Canisters of the TMI-2 Reactor Core Debris

    SciTech Connect

    Zirker, L.R.; Rankin, R.A.; Ferrell, L.J.

    2002-01-29

    The Idaho National Engineering and Environmental Laboratory (INEEL) is operated by Bechtel-BWXT Idaho LLC (BBWI), which recently completed a very successful $100 million Three-Mile Island-2 (TMI-2) program for the Department of Energy (DOE). This complex and challenging program used an integrated multidisciplinary team approach that loaded, welded, and transported an unprecedented 25 dry shielded canisters (DSC) in seven months, and did so ahead of schedule. The program moved over 340 canisters of TMI-2 core debris that had been in wet storage into a dry storage facility at the INEEL. The main thrust of this paper is relating the innovations, techniques, approaches, and lessons learned associated to welding of the DSC's. This paper shows the synergism of elements to meet program success and shares these lessons learned that will facilitate success with welding of dry shielded canisters in other DOE complex dry storage programs.

  17. Centaur Standard Shroud (CSS) cryogenic unlatch tests

    NASA Technical Reports Server (NTRS)

    1973-01-01

    Cryogenic tanking and partial jettison (unlatch) tests were performed on a full scale Centaur vehicle and Centaur Standard Shroud (CSS) to develop and qualify the CSS insulation system, the CSS and Centaur ground-hold purge systems, and the Centaur hydrogen tank flight vent system. Operation of the shroud/Centaur pyrotechnic systems, seals, and the shroud jettison springs, hinges, and other separation systems was demonstrated by a partial jettison of the shroud into catch nets. The Centaur tanks were filled with liquid hydrogen and liquid nitrogen. Prelaunch operations were performed, and data taken to establish system performances. Results from the initial tests showed a higher than expected heat transfer rate to the Centaur hydrogen tank. In addition, the release mechanism for the forward seal between the Centaur and the CSS did not function properly, and the seal was torn during jettison of the shroud.

  18. High Temperature Corrosion and Characterization Studies in Flux Cored Arc Welded 2.25Cr-1Mo Power Plant Steel

    NASA Astrophysics Data System (ADS)

    Kumaresh Babu, S. P.; Natarajan, S.

    2010-07-01

    Higher productivity is registered with Flux cored arc welding (FCAW) process in many applications. Further, it combines the characteristics of shielded metal arc welding (SMAW), gas metal arc welding (GMAW), and submerged arc welding (SAW) processes. This article describes the experimental work carried out to evaluate and compare corrosion and its inhibition in SA 387 Gr.22 (2.25Cr-1Mo) steel weldments prepared by FCAW process with four different heat inputs exposed to hydrochloric acid medium at 0.1, 0.5, and 1.0 M concentrations. The parent metal, weld metal, and heat-affected zone are chosen as regions of exposure for the study carried out at 100 °C. Electrochemical polarization techniques such as Tafel line extrapolation (Tafel) and linear polarization resistance (LPR) have been used to measure the corrosion current. The role of hexamine and mixed inhibitor (thiourea + hexamine in 0.5 M HCl), each at 100 ppm concentration is studied in these experiments. Microstructural observation, hardness survey, surface characterization, and morphology using scanning electron microscope (SEM) and x-ray diffraction (XRD) have been made on samples to highlight the nature and extent of film formation. The film is found to contain Fe2Si, FeSi2, FeMn3, Fe7Mo3, Fe3O4, FeO, FeCr, AlO7Fe3SiO3, and KFe4Mn77Si19.

  19. Turbine assembly containing an inner shroud

    DOEpatents

    Bagepalli, Bharat Sampathkumaran; Corman, Gregory Scot; Dean, Anthony John; DiMascio, Paul Stephen; Mirdamadi, Massoud

    2000-01-01

    A turbine assembly having a turbine stator, a ceramic inner shroud, and a first spring. The stator has a longitudinal axis and an outer shroud block with opposing and longitudinally outward facing first and second sides. The first side has a longitudinally outward projecting first ledge and has a first side portion located radially outward of the first ledge. The ceramic inner shroud has a first hook portion longitudinally and radially surrounding the first ledge. The first spring is attached to one of the first side portion and the first hook portion and unattachedly and resiliently contacts the other of the first side portion and the first hook portion.

  20. Welding for life

    SciTech Connect

    Stiebler, T.J.; Nugent, R.M.; Wilson, R.P.

    1994-12-31

    State of the Art Welding Techniques are being utilized to extend the life of major steam turbine components, as well as other traditional types of repairs. The development of a temper bead welding technique has allowed Houston Lighting and Power (HL and P) to perform innovative weld repairs. Nozzle vanes are weld repaired without removing the nozzle blocks from the case; repair life has also been doubled. A new two wire Gas Tungsten ARC Welding (GTAW) machine has produced high deposition rates while maintaining excellent mechanical properties. This results in faster turn-around time and with an improved weld repair. Development of a weld wire specification has also been instrumental in achieving additional component life by increasing the resistance to fatigue, especially in the heat affected zone. All these factors work together to enhance the weld repairs. Tensile strengths of 140,000 PSI with good ductility have been achieved. This paper will discuss their experiences with several repairs and recap the results of some studies and tests performed during the technique development stages. Major repairs include; weld repair of cases, nozzle blocks, nozzle boxes, stationary blade repair, forced draft fan shaft buildup, weld repair of turbine shrouds, blades, tennons and journals.

  1. Nozzle and shroud assembly mounting structure

    DOEpatents

    Faulder, Leslie J.; Frey, deceased, Gary A.; Nielsen, Engward W.; Ridler, Kenneth J.

    1997-01-01

    The present nozzle and shroud assembly mounting structure configuration increases component life and reduces maintenance by reducing internal stress between the mounting structure having a preestablished rate of thermal expansion and the nozzle and shroud assembly having a preestablished rate of thermal expansion being less than that of the mounting structure. The mounting structure includes an outer sealing portion forming a cradling member in which an annular ring member is slidably positioned. The mounting structure further includes an inner mounting portion to which a hooked end of the nozzle and shroud assembly is attached. As the inner mounting portion expands and contracts, the nozzle and shroud assembly slidably moves within the outer sealing portion.

  2. Nozzle and shroud assembly mounting structure

    DOEpatents

    Faulder, L.J.; Frey, G.A.; Nielsen, E.W.; Ridler, K.J.

    1997-08-05

    The present nozzle and shroud assembly mounting structure configuration increases component life and reduces maintenance by reducing internal stress between the mounting structure having a preestablished rate of thermal expansion and the nozzle and shroud assembly having a preestablished rate of thermal expansion being less than that of the mounting structure. The mounting structure includes an outer sealing portion forming a cradling member in which an annular ring member is slidably positioned. The mounting structure further includes an inner mounting portion to which a hooked end of the nozzle and shroud assembly is attached. As the inner mounting portion expands and contracts, the nozzle and shroud assembly slidably moves within the outer sealing portion. 3 figs.

  3. Arc spot welding technique for underwater use

    SciTech Connect

    Koga, H.; Ide, Y.; Ogawa, Y.

    1995-12-31

    An arc spot welding equipment with special local cavity shroud was developed for underwater salvaging activity. Arc spot welding for lapped plates is an effective method to recover defects. This method in surface is so simple to use widely in the field of railways and chemical plants manufacturing. But there is some problems on the reliability of joint strength and bead shapes. A special arc spot nozzle to improve welding quality was developed. A small outlet of air jet at the bottom of the nozzle was created to maintain the swirl flow of shielding gas and certain rejection of excessive molten metal. This nozzle covers the welding part completely, then it also works as a local cavity shroud under water. This paper describes the design and function of the nozzle for CO{sub 2} arc spot welding system. A programmable controller manages the welding sequence of shielding gas flow, air jet flow, and arcing time. This welding gun is operated manually, but the operation is only to press the gun on the weld point. After that welding will proceed automatically, and arcing time is about three seconds. Whole time for welding which includes pre and post gas flow time is less than ten seconds for surface use, it is required some more additional pre drying process of welding point for underwater use to guarantee the high quality welding results. Fundamental analysis of welding conditions and the effects of air jet were considered.

  4. Customized orbital welding meets the challenge of titanium welding

    SciTech Connect

    1996-12-01

    Titanium has emerged as the material of choice for tubing used in surface condensers around the world in both new and retrofit configurations. A major worldwide supplier of steam surface condensers to the electric utility industry, Senior Engineering is finding an increased use of titanium tubes and tube sheets in condenser specifications. When compared to other alloys, titanium`s light weight is efficient in design, handling, transportation and installation activities. Additionally, it maintains a stable price structure. Senior Engineering implements an orbital welding process using fusion gas tungsten arc welding (GTAW) for its titanium tube-to-tube sheet welding. Orbital welding involves the use of a welding apparatus placed inside a tube or pipe to automatically and precisely weld a 360-deg joint. When welding manually, a welder stops several times during the weld due to the large amount of time and fatigue involved in achieving 360-deg welds, which results in lack of fusion. An automated orbital welding system, however, can accomplish the task as one continuous weld. This reduces process time and decreases lack of fusion. The orbital welding systems, featuring a microprocessor-based controller, an inverter-based power supply, an expandable mandrel and a customized torch shroud, reduced welding labor by 35%. The improved labor efficiency justified the addition of two more of the systems in January 1996.

  5. The basics of semiautomatic welding

    SciTech Connect

    Uttrachi, G.D. ); Meyer, D.W. )

    1993-08-01

    By definition, gas metal arc welding (GMAW) and flux cored arc welding (FCAW) are semiautomatic processes in which a consumable electrode is fed into a weld at a controlled rate, while in most cases a continuous blanket of gas shields the weld zone from contamination by the atmosphere. Semiautomatic welding includes five distinctive techniques or process variations, known as short circuiting, spray transfer, pulsed spray, gas shielded flux cored, and self-shielded flux cored welding. Short circuiting welding operates on generally lower arc voltages and amperages than spray transfer. This process pinpoints the arc heat and produces a small fast-freezing weld pool. The spray transfer process provides an intensely hot, higher voltage arc and high deposition rates. The pulsed spray mode of metal transfer uses two weld current levels: low background and pulse peak. Droplet transfer usually occurs during the pulse peak portion of the cycle. The low current background allows reduced heat input and improved weld pool control. Flux cored welding transfers metal in a manner similar to spray transfer, but with larger droplets. The higher weld currents usable with flux cored welding result in higher deposition rates and deeper penetration. Self-shielded flux cored welding is similar to gas-shielded flux cored welding except that its weld shielding mechanism is self-contained in the wire. As a result, it can be used outdoors with less need for wind breaks.

  6. Skylab Shroud in the Space Power Facility

    NASA Image and Video Library

    1970-12-21

    The 56-foot tall, 24,400-pound Skylab shroud installed in the Space Power Facility’s vacuum chamber at the National Aeronautics and Space Administration’s (NASA) Plum Brook Station. The Space Power Facility, which began operations in 1969, is the largest high vacuum chamber ever built. The chamber is 100 feet in diameter and 120 feet high. It can produce a vacuum deep enough to simulate the conditions at 300 miles altitude. The Space Power Facility was originally designed to test nuclear-power sources for spacecraft during long durations in a space atmosphere, but it was never used for that purpose. Payload shrouds are aerodynamic fairings to protect the payload during launch and ascent to orbit. The Skylab mission utilized the largest shroud ever attempted. Unlike previous launches, the shroud would not be jettisoned until the spacecraft reached orbit. NASA engineers designed these tests to verify the dynamics of the jettison motion in a simulated space environment. Fifty-four runs and three full-scale jettison tests were conducted from mid-September 1970 to June 1971. The shroud behaved as its designers intended, the detonators all fired, and early design issues were remedied by the final test. The Space Power Facility continues to operate today. The facility can sustain a high vacuum; simulate solar radiation via a 4-megawatt quartz heat lamp array, solar spectrum by a 400-kilowatt arc lamp, and cold environments. Test programs at the facility include high-energy experiments, shroud separation tests, Mars Lander system tests, deployable Solar Sail tests and International Space Station hardware tests.

  7. The Shroud of Turin: Relic or icon?

    NASA Astrophysics Data System (ADS)

    Dale, W. S. A.

    1987-11-01

    The Shroud of Turin, a linen cloth on which appear the imprints of the front and back of a crucified man, can be historically traced to ca. 1354 a.d. Many believe it to be a true relic of the Passion of Christ. Many others regard it as a fake. This paper suggests a third alternative, that it is an icon dating from the 11th century. If future scientific tests, of which radiocarbon dating will be the most important, support this theory, the Shroud of Turin may well be recognized as one of the masterpieces of Christian art.

  8. Compressor ported shroud for foil bearing cooling

    DOEpatents

    Elpern, David G.; McCabe, Niall; Gee, Mark

    2011-08-02

    A compressor ported shroud takes compressed air from the shroud of the compressor before it is completely compressed and delivers it to foil bearings. The compressed air has a lower pressure and temperature than compressed outlet air. The lower temperature of the air means that less air needs to be bled off from the compressor to cool the foil bearings. This increases the overall system efficiency due to the reduced mass flow requirements of the lower temperature air. By taking the air at a lower pressure, less work is lost compressing the bearing cooling air.

  9. Optical System For Laser Welding In The Nuclear Power Plant Core Components

    NASA Astrophysics Data System (ADS)

    Cantello, M.; Ghiringhello, G.; CAI, G.; Chiasera, M.

    1987-07-01

    This paper presents the experimental work and the results obtained in laser welding of chandelles, to the sommier plates of the Super Phoenix 2 (SPX2) reactor. The real dimensions of the sommier (m 7.70 diameter) and the high number of chandelles to he fastened to the plates (1200 chandelles) impose very strict tolerances. The laser technology is particularly useful for the very low deformations induced in the welded component and for the possibility to manipulate the energy beam using flexible optical systems.

  10. Cooling circuit for a gas turbine bucket and tip shroud

    DOEpatents

    Willett, Fred Thomas; Itzel, Gary Michael; Stathopoulos, Dimitrios; Plemmons, Larry Wayne; Plemmons, Helen M.; Lewis, Doyle C.

    2002-01-01

    An open cooling circuit for a gas turbine bucket wherein the bucket has an airfoil portion, and a tip shroud, the cooling circuit including a plurality of radial cooling holes extending through the airfoil portion and communicating with an enlarged internal area within the tip shroud before exiting the tip shroud such that a cooling medium used to cool the airfoil portion is subsequently used to cool the tip shroud.

  11. Prediction of Microporosity in Shrouded Impeller Castings

    SciTech Connect

    Viswanathan, S. Nelson, C.D.

    1998-09-01

    The purpose of this Cooperative Research and Development Agreement (CRADA) between the Oak Ridge National Laboratory (ORNL) and Morris Bean and Company was to link computer models of heat and fluid flow with previously developed quality criteria for the prediction of microporosity in a Al-4.5% Cu alloy shrouded impeller casting. The results may be used to analyze the casting process design for the commercial production of 206 o alloy shrouded impeller castings. Test impeller castings were poured in the laboratory for the purpose of obtaining thermal data and porosity distributions. Also, a simulation of the test impeller casting was conducted and the results validated with porosity measurements on the test castings. A comparison of the predicted and measured microporosity distributions indicated an excellent correlation between experiments and prediction. The results of the experimental and modeling studies undertaken in this project indicate that the quality criteria developed for the prediction of microporosity in Al-4.5% Cu alloy castings can accurately predict regions of elevated microporosity even in complex castings such as the shrouded impeller casting. Accordingly, it should be possible to use quality criteria for porosity prediction in conjunction with computer models of heat and fluid flow to optimize the casting process for the production of shrouded impeller castings. Since high levels of microporosity may be expected to result in poor fatigue properties, casting designs that are optimized for low levels of microporosity should exhibit superior fatigue life.

  12. High-voltage electric pulse welding of magnetic cores made of rings of magnetic soft alloy 49K2FA

    NASA Astrophysics Data System (ADS)

    Yudin, A. V.; Grigoryev, E. G.; Bashlykov, S. S.; Goltsev, V. I.

    2017-07-01

    This research analyses the influence of the parameters of high-voltage electric pulse welding on microstructure of weld seams and mechanical parameters of samples. Special tooling was developed for the process of high-voltage electric pulse welding, allowing welding of ring samples. The method of determination of mechanical characteristics of toroidal samples was developed. An influence is established of parameters of high-voltage electric pulse welding, such as current density and applied pressure, on microstructure of a weld seam and density of a weld joint. The study of magnetic parameters of samples is conducted.

  13. Modeling shrouded stator cavity flows in axial-flow compressors

    SciTech Connect

    Wellborn, S.R.; Tolchinsky, I.; Okiishi, T.H.

    2000-01-01

    Experiments and computational analyses were completed to understand the nature of shrouded stator cavity flows. From this understanding, a one-dimensional model of the flow through shrouded stator cavities was developed. This model estimates the leakage mass flow, temperature rise, and angular momentum increase through the cavity, given geometry parameters and the flow conditions at the interface between the cavity and primary flow path. This cavity model consists of two components, one that estimates the flow characteristics through the labyrinth seals and the other that predicts the transfer of momentum due to windage. A description of the one-dimensional model is given. The incorporation and use of the one-dimensional model in a multistage compressor primary flow analysis tool is described. The combination of this model and the primary flow solver was used to reliably simulate the significant impact on performance of the increase of hub seal leakage in a twelve-stage axial-flow compressor. Observed higher temperatures of the hub region fluid, different stage matching, and lower overall efficiencies and core flow than expected could be correctly linked to increased hub seal clearance with this new technique. The importance of including these leakage flows in compressor simulations is shown.

  14. Estimates of the hydrologic impact of drilling water on core samples taken from partially saturated densely welded tuff

    SciTech Connect

    Buscheck, T.A.; Nitao, J.J.

    1987-09-01

    The purpose of this work is to determine the extent to which drill water might be expected to be imbibed by core samples taken from densely welded tuff. In a related experimental study conducted in G-Tunnel, drill water imbibition by the core samples was observed to be minimal. Calculations were carried out with the TOUGH code with the intent of corroborating the imbibition observations. Due to the absence of hydrologic data pertaining directly to G-Tunnel welded tuff, it was necessary to apply data from a similar formation. Because the moisture retention curve was not available for imbibition conditions, the drainage curve was applied to the model. The poor agreement between the observed and calculated imbibition data is attributed primarily to the inappropriateness of the drainage curve. Also significant is the value of absolute permeability (k) assumed in the model. Provided that the semi-log plot of the drainage and imbibition moisture retention curves are parallel within the saturation range of interest, a simple relationship exists between the moisture retention curve, k, and porosity ({phi}) which are assumed in the model and their actual values. If k and {phi} are known, we define the hysteresis factor {lambda} to be the ratio of the imbibition and drainage suction pressures for any saturation within the range of interest. If k and {phi} are unknown, {lambda} also accounts for the uncertainties in their values. Both the experimental and modeling studies show that drill water imbibition by the core has a minimal effect on its saturation state. 22 refs., 6 figs., 2 tabs.

  15. Flux formation for underwater wet flux-cored arc welding of nickel-based and austenitic stainless steels

    SciTech Connect

    Findlan, S.J.; Frederick, G.J.

    1993-08-17

    A flux formulation is described for underwater wet flux-cored arc welding, said flux formulation being free of halogen-containing components and having the following composition: 40-80%: Rutile, Titania (TiO[sub 2]), 0-30%: Zirconium oxide (ZrO[sub 2]), 0-10%: Silicon oxide (SiO[sub 2]), 0-5%: Potassium titanate (K[sub 2]O/TiO[sub 3] at ratio of 3:1). 0-30%: Lithium silicate (Li[sub 2]SiO[sub 3]), 0-15%: Lithium carbonate (Li[sub 2]CO[sub 3]), provided that the sum of the contents of lithium silicate (Li[sub 2]SiO[sub 3]) and lithium carbonate (Li[sub 2]CO[sub 3]) be no less than 10%.

  16. Steady computational analysis of shrouded plug nozzle flows using unequal stream pressures

    NASA Astrophysics Data System (ADS)

    Ruhs, Kevin Paul

    This study focuses on the effects of unequal core and bypass stream feed pressures in a high pressure ratio, two-stream nozzle notionally designed for supersonic business jet applications. Whereas previous analysis used a measured mass average pressure of the core and bypass streams, equal pressures were not exactly maintained in the experimental work and the effect of the imbalance is the primary motivation for the present study. The plug nozzle geometry used is a sub-scale model of a Gulfstream Aerospace Corporation concept that features an extended shroud. It uses two inlet streams, representing core and bypass streams from a turbofan engine. Nozzle pressure ratios range from unity to 6.23. Experimental measurements included pressure taps on the plug and shroud, schlieren and shadowgraph figures, mass flows for both streams, and thrust values. The computational analysis employed the General Equation and Mesh Solver, or GEMS code. Previous computational analysis was performed by Kapilavai, giving a basis analysis involving grid generation and refinement, error convergence studies, axisymmetric analysis, and unsteady computations. Unequal core and bypass stream pressure or swirl in the core stream is used to replicate experimental data and assess performance. The results of using these conditions were explored, including pressure on the plug and shroud, shock characteristics, separation and recirculation zones, mass flows and discharge coefficients, and thrust efficiencies.

  17. View-limiting shrouds for insolation radiometers

    NASA Technical Reports Server (NTRS)

    Dennison, E. W.; Trentelman, G. F.

    1985-01-01

    Insolation radiometers (normal incidence pyrheliometers) are used to measure the solar radiation incident on solar concentrators for calibrating thermal power generation measurements. The measured insolation value is dependent on the atmospheric transparency, solar elevation angle, circumsolar radiation, and radiometer field of view. The radiant energy entering the thermal receiver is dependent on the same factors. The insolation value and the receiver input will be proportional if the concentrator and the radiometer have similar fields of view. This report describes one practical method for matching the field of view of a radiometer to that of a solar concentrator. The concentrator field of view can be calculated by optical ray tracing methods and the field of view of a radiometer with a simple shroud can be calculated by using geometric equations. The parameters for the shroud can be adjusted to provide an acceptable match between the respective fields of view. Concentrator fields of view have been calculated for a family of paraboloidal concentrators and receiver apertures. The corresponding shroud parameters have also been determined.

  18. Closed circuit steam cooled turbine shroud and method for steam cooling turbine shroud

    DOEpatents

    Burdgick, Steven Sebastian; Sexton, Brendan Francis; Kellock, Iain Robertson

    2002-01-01

    A turbine shroud cooling cavity is partitioned to define a plurality of cooling chambers for sequentially receiving cooling steam and impingement cooling of the radially inner wall of the shoud. An impingement baffle is provided in each cooling chamber for receiving the cooling media from a cooling media inlet in the case of the first chamber or from the immediately upstream chamber in the case of the second through fourth chambers and includes a plurality of impingement holes for effecting the impingement cooling of the shroud inner wall.

  19. Centaur Standard Shroud (CSS) static limit load structural tests

    NASA Technical Reports Server (NTRS)

    Eastwood, C.

    1975-01-01

    The structural capabilities of the jettisonable metal shroud were tested and the interaction of the shroud with the Centaur stage was evaluated. A flight-configured shroud and the assemblies of the associated Centaur stage were tested for applied axial and shear loads to flight limit values. The tests included various thermal, pressure, and load conditions to verify localized strength capabilities, to evaluate subsystem performance, and to determine the aging effect on insulation system properties. The tests series verified the strength capabilities of the shroud and of all associated flight assembles. Shroud deflections were shown to remain within allowable limits so long as load sharing members were connected between the shroud and the Centaur stage.

  20. Cleaning of a thermal vacuum chamber with shrouds in place

    NASA Technical Reports Server (NTRS)

    Bond, William R.

    1992-01-01

    In February, 1991, a failure of a rotary booster pump caused the diffusion pumps to backstream into a 10 ft x 15 ft thermal vacuum chamber. Concerns existed about the difficulty of removing and reinstalling the shrouds without causing leaks. The time required for the shroud removal was also of concern. These concerns prompted us to attempt to clean the chamber without removing the shrouds.

  1. Centaur Standard Shroud (CSS) full jettison test dynamic analysis

    NASA Technical Reports Server (NTRS)

    Kasper, H. J.; Donovan, R. M.

    1974-01-01

    During the space power facility jettison tests, the non-domed half of the Centaur standard shroud was allowed to completely separate from its hinge connection and was caught in a horizontal catch net. A rigid body dynamic analysis that was performed to predict the half shroud prior to and after net contact is presented. Analytical predictions of the longitudinal and circumferential bending moments imposed on the half shroud by the catch net and the net pressure on the half shroud corrugated skin are also presented.

  2. Development of a wear-resistant flux cored wire of Fe-C-Si-Mn-Cr-Ni-Mo-V system for deposit welding of mining equipment parts

    NASA Astrophysics Data System (ADS)

    Osetkovsky, I. V.; Kozyrev, N. A.; Kryukov, R. E.; Usoltsev, A. A.; Gusev, A. I.

    2017-09-01

    The effect of introduction of cobalt in the charge of the flux cored wire of Fe-C-Si-Mn-Cr-Ni-Mo-V system operating under abrasive and abrasive-shock loads is studied. In the laboratory conditions samples of flux cored wires were made, deposition was performed, the effect of cobalt on the hardness and the degree of wear was evaluated, metallographic studies were carried out. The influence of cobalt introduced into the charge of the flux cored wire of Fe-C-Si-Mn-Cr-Ni-Mo-V system on the structure, nature of nonmetallic inclusions, hardness and wear resistance of the weld metal was studied. In the laboratory conditions samples flux cored wire were made using appropriate powdered materials. As a carbon-fluorine-containing material dust from gas cleaning units of aluminum production was used. In the course of the study the chemical composition of the weld metal was determined, metallographic analysis was performed, mechanical properties were determined. As a result of the metallographic analysis the size of the former austenite grain, martensite dispersion in the structure of the weld metal, the level of contamination with its nonmetallic inclusions were established.

  3. Ceramic turbine stator vane and shroud support

    DOEpatents

    Glenn, Robert G.

    1981-01-01

    A support system for supporting the stationary ceramic vanes and ceramic outer shrouds which define the motive fluid gas path in a gas turbine engine is shown. Each individual segment of the ceramic component whether a vane or shroud segment has an integral radially outwardly projecting stem portion. The stem is enclosed in a split collet member of a high-temperature alloy material having a cavity configured to interlock with the stem portion. The generally cylindrical external surface of the collet engages a mating internal cylindrical surface of an aperture through a supporting arcuate ring segment with mating camming surfaces on the two facing cylindrical surfaces such that radially outward movement of the collet relative to the ring causes the internal cavity of the collet to be reduced in diameter to tightly engage the ceramic stem disposed therein. A portion of the collet extends outwardly through the ring segment opposite the ceramic piece and is threaded for receiving a nut and a compression washer for retaining the collet in the ring segment under a continuous biasing force urging the collet radially outwardly.

  4. Thermal stress minimized, two component, turbine shroud seal

    NASA Technical Reports Server (NTRS)

    Handschuh, Robert F. (Inventor)

    1988-01-01

    In a turbine machine, a two-component shroud seal which maximizes insulation and sealing around the rotating turbine blades, and is made by independently fabricating each of the two components then joining them together, is disclosed. The two components may be joined together at room temperature. The resulting shroud seal provides greater engine efficiency and thrust.

  5. Vibration characteristics analysis of rotating shrouded blades with impacts

    NASA Astrophysics Data System (ADS)

    Ma, Hui; Xie, Fangtao; Nai, Haiqiang; Wen, Bangchun

    2016-09-01

    A dynamic model of rotating shrouded blades with impacts among adjacent shrouded blades is established considering the effects of the centrifugal stiffening, spin softening and Coriolis force, and the model is validated using finite element method. In the proposed model, the shrouded blade is simplified as a cantilever Euler-Bernoulli beam with a mass point at the free end, and the flexural dynamic stiffness of shrouded blade is selected as contact stiffness during collision. Based on the developed model, the effects of symmetric and asymmetric shroud gaps, rotational speeds, and aerodynamic force amplitudes on the dynamic characteristics of shrouded blades are analyzed through Newmark-β numerical method. The results indicate that (1) the vibro-impact responses of shrouded blades under some asymmetric gaps are more complicated than that under symmetric gap. (2) With the increase of rotational speed from 6000 to 10,000 rev/min, the system vibration experiences from period-three motion, through chaotic motion, finally to period-one motion during collision process because the increasing rotational speed changes the flexural dynamic stiffness of rotating blade. (3) The vibration displacements of shrouded blades increase linearly, and impact force increases linearly with the increase of aerodynamic force amplitude.

  6. Underwater wet welding of steel

    SciTech Connect

    Ibarra, S.; Liu, S.; Olson, D.L.

    1995-05-01

    Underwater wet welding is conducted directly in water with the shielded metal arc (SMA) and flux cored arc (FCA) welding processes. Underwater wet welding has been demonstrated as an acceptable repair technique down to 100 meters (325 ft.) in depth, but wet welds have been attempted on carbon steel structures down to 200 meters (650 ft.). The primary purpose of this interpretive report is to document and evaluate current understanding of metallurgical behavior of underwater wet welds so that new welding consumables can be designed and new welding practices can be developed for fabrication and repair of high strength steel structures at greater depths. First the pyrometallurgical and physical metallurgy behaviors of underwater weldments are discussed. Second, modifications of the welding consumables and processes are suggested to enhance the ability to apply wet welding techniques.

  7. Influence of ventilated shrouds on the convective heat transfer to a circular cylinder

    NASA Technical Reports Server (NTRS)

    Daryabeigi, Kamran; Ash, Robert L.; Dillon-Townes, Lawrence A.

    1987-01-01

    Convective heat transfer to shrouded cylinders in transverse flow has been studied over the Reynolds number range 2000-20,000. The influence of shroud ventilation, relative shroud diameters, and orientation of the ventilation holes was studied. In some cases, average inner-cylinder Nusselt numbers were found to exceed the comparable bare-cylinder values by as much as 50 percent. Cylinder heat convection was influenced more by the degree of ventilation and shroud diameter than by hole orientation. An equivalent inner bare cylinder diameter, based on degree of shroud ventilation and shroud diameter, was developed which can be useful in shroud design studies.

  8. Influence of ventilated shrouds on the convective heat transfer to a circular cylinder

    NASA Technical Reports Server (NTRS)

    Daryabeigi, Kamran; Ash, Robert L.; Dillon-Townes, Lawrence A.

    1987-01-01

    Convective heat transfer to shrouded cylinders in transverse flow has been studied over the Reynolds number range 2000-20,000. The influence of shroud ventilation, relative shroud diameters, and orientation of the ventilation holes was studied. In some cases, average inner-cylinder Nusselt numbers were found to exceed the comparable bare-cylinder values by as much as 50 percent. Cylinder heat convection was influenced more by the degree of ventilation and shroud diameter than by hole orientation. An equivalent inner bare cylinder diameter, based on degree of shroud ventilation and shroud diameter, was developed which can be useful in shroud design studies.

  9. Centaur Standard Shroud (CSS) static ultimate load structural tests

    NASA Technical Reports Server (NTRS)

    1975-01-01

    A series of tests were conducted on the jettisonable metallic shroud used on the Titan/Centaur launch vehicle to verify its structural capabilities and to evaluate its structural interaction with the Centaur stage. A flight configured shroud and the interfacing Titan/Centaur structural assemblies were subjected to tests consisting of combinations of applied axial and shear loads to design ultimate values, including a set of tests on thermal conditions and two dynamic response tests to verify the analytical stiffness model. The strength capabilities were demonstrated at ultimate (125 percent of design limit) loads. It was also verified that the spring rate of the flight configured shroud-to-Centaur forward structural deflections of the specimen became nonlinear, as expected, above limit load values. This test series qualification program verified that the Titan/Centaur shroud and the Centaur and Titan interface components are qualified structurally at design ultimate loads.

  10. Cooling circuit for a gas turbine bucket and tip shroud

    DOEpatents

    Willett, Fred Thomas

    2004-07-13

    An open cooling circuit for a gas turbine airfoil and associated tip shroud includes a first group of cooling holes internal to the airfoil and extending in a radially outward direction generally along a leading edge of the airfoil; a second group of cooling holes internal to the airfoil and extending in a radially outward direction generally along a trailing edge of the airfoil. A common plenum is formed in the tip shroud in direct communication with the first and second group of cooling holes, but a second plenum may be provided for the second group of radial holes. A plurality of exhaust holes extends from the plenum(s), through the tip shroud and opening along a peripheral edge of the tip shroud.

  11. Fluidized-bed calciner with combustion nozzle and shroud

    DOEpatents

    Wielang, Joseph A.; Palmer, William B.; Kerr, William B.

    1977-01-01

    A nozzle employed as a burner within a fluidized bed is coaxially enclosed within a tubular shroud that extends beyond the nozzle length into the fluidized bed. The open-ended shroud portion beyond the nozzle end provides an antechamber for mixture and combustion of atomized fuel with an oxygen-containing gas. The arrangement provides improved combustion efficiency and excludes bed particles from the high-velocity, high-temperature portions of the flame to reduce particle attrition.

  12. WELDING PROCESS

    DOEpatents

    Zambrow, J.; Hausner, H.

    1957-09-24

    A method of joining metal parts for the preparation of relatively long, thin fuel element cores of uranium or alloys thereof for nuclear reactors is described. The process includes the steps of cleaning the surfaces to be jointed, placing the sunfaces together, and providing between and in contact with them, a layer of a compound in finely divided form that is decomposable to metal by heat. The fuel element members are then heated at the contact zone and maintained under pressure during the heating to decompose the compound to metal and sinter the members and reduced metal together producing a weld. The preferred class of decomposable compounds are the metal hydrides such as uranium hydride, which release hydrogen thus providing a reducing atmosphere in the vicinity of the welding operation.

  13. Crack growth rates of irradiated austenitic stainless steel weld heat affected zone in BWR environments.

    SciTech Connect

    Chopra, O. K.; Alexandreanu, B.; Gruber, E. E.; Daum, R. S.; Shack, W. J.; Energy Technology

    2006-01-31

    Austenitic stainless steels (SSs) are used extensively as structural alloys in the internal components of reactor pressure vessels because of their superior fracture toughness. However, exposure to high levels of neutron irradiation for extended periods can exacerbate the corrosion fatigue and stress corrosion cracking (SCC) behavior of these steels by affecting the material microchemistry, material microstructure, and water chemistry. Experimental data are presented on crack growth rates of the heat affected zone (HAZ) in Types 304L and 304 SS weld specimens before and after they were irradiated to a fluence of 5.0 x 10{sup 20} n/cm{sup 2} (E > 1 MeV) ({approx} 0.75 dpa) at {approx}288 C. Crack growth tests were conducted under cycling loading and long hold time trapezoidal loading in simulated boiling water reactor environments on Type 304L SS HAZ of the H5 weld from the Grand Gulf reactor core shroud and on Type 304 SS HAZ of a laboratory-prepared weld. The effects of material composition, irradiation, and water chemistry on growth rates are discussed.

  14. Fiber-Reinforced-Foam (FRF) Core Composite Sandwich Panel Concept for Advanced Composites Technologi

    NASA Technical Reports Server (NTRS)

    2010-01-01

    Fiber-Reinforced-Foam (FRF) Core Composite Sandwich Panel Concept for Advanced Composites Technologies Project - Preliminary Manufacturing Demonstration Articles for Ares V Payload Shroud Barrel Acreage Structure

  15. Cryogenic Shrouds for Testing Thermal-Insulation Panels

    NASA Technical Reports Server (NTRS)

    Norris, Jeffrey; Carroll, Robert; Kirch, Charles

    2007-01-01

    Cryogenic shrouds have been designed and built for use in thermomechanical testing of samples of thermalinsulation panels on cryogenic vessels. In the original application for which these shrouds were specifically designed, the samples are representative of the large-area thermal-insulation panels on the space-shuttle external tanks that hold liquid hydrogen and liquid oxygen, and the purpose of the testing is to demonstrate the ability of bonded layers in the panels to resist delamination under a combination of applied uniaxial mechanical loads and realistic operational temperatures. Presumably, the shrouds and the tests performed by use of them could be modified to enable similar evaluation of thermomechanical properties of thermal-insulation panels for cryogenic vessels other than the external tanks of the space shuttles. The shrouds are required to enable maintenance of required temperatures on the inner and outer surfaces of the thermal-insulation-panel samples, to enable visual observation of the outer surfaces of the samples, and not to introduce any measurable loads into the panels. For each panel sample, there are two shrouds: one to be mounted on the inner surface (the surface that would be in contact with a tank containing a cryogenic liquid during normal use) and one to be mounted on the outer surface (the surface that would be exposed to ambient air or other warmer environment during normal use). The shrouds for testing specimens of thermal-insulation- panels for the liquid-hydrogen tank are made largely of titanium; the shrouds for testing specimens of thermal- insulation-panels for the liquid-oxygen tank are made largely of an aluminum- lithium alloy. The specific temperature requirements are the following: The inner shroud must make it possible to maintain a temperature of 321 degrees F (196 degrees C) [the approximate temperature of liquid nitrogen] or 453 F (about 269 C) [the approximate temperature of liquid helium] on the inner face of the

  16. Centaur Standard Shroud Test in the Space Power Facility

    NASA Image and Video Library

    1973-08-21

    The Centaur Standard Shroud prepared for a jettison test in the Space Power Facility at the National Aeronautics and Space Administration’s (NASA) Plum Brook Station. In the late 1960s NASA engineers were planning the ambitious new Viking mission to send two rover vehicles to the surface of Mars. The Viking rovers were the heaviest payloads ever attempted by the Centaur second-stage rocket. Each Viking was over three times the weight of the Atlas-Centaur’s previous heaviest payload. Consequently, NASA engineers sought to mate the Centaur with the more powerful Titan III booster for the launches. General Dynamics created a new version of the Centaur, D-1T, specifically for Titan. The D-1T’s most significant modification was a completely new shroud designed by Lockheed, called the Centaur Standard Shroud. The conical two-piece covering encapsulated the payload to protect it against adverse conditions and improve the aerodynamics as the launch vehicle passed through the atmosphere. The shroud would be jettisoned when the vehicle reached the edge of space. A string of tests were conducted in Plum Brook’s Nuclear Rocket Dynamics and Control Facility (B-3) during 1973 and 1974. The new shroud performed flawlessly during the actual Viking launches in 1975. Viking 1 and 2 operated on the Martian surface until November 1982 and April 1980, respectively.

  17. First heated jettison test on the Centaur standard shroud

    NASA Technical Reports Server (NTRS)

    1974-01-01

    The first in a planned series of heated jettison tests on the Centaur Standard Shround was conducted at NASA Plum Brook Station's Space Power Facility on November 19, 1973. The first 250-second portion of the test sequence involved heating the shroud with a specially-built fixture designed to provide a simulation of the heating environment encountered by the shroud during its ascent through the earth's atmosphere. The two heater halves, which were mounted on a rail system, were then retracted. This was followed by the jettison of the two shroud halves into catch nets positioned at 90 deg to the heater rails. The condition which made this test unique compared to the planned subsequent tests was the location of the maximum thermal line at 32 deg from the shroud separation plane. Information on the test hardware, configuration, and sequence is presented. Shroud thermal and deflection data encountered during the heating portion of the test sequence is compared with free-skin design temperatures in various graphical formats.

  18. ACT Payload Shroud Structural Concept Analysis and Optimization

    NASA Technical Reports Server (NTRS)

    Zalewski, Bart B.; Bednarcyk, Brett A.

    2010-01-01

    Aerospace structural applications demand a weight efficient design to perform in a cost effective manner. This is particularly true for launch vehicle structures, where weight is the dominant design driver. The design process typically requires many iterations to ensure that a satisfactory minimum weight has been obtained. Although metallic structures can be weight efficient, composite structures can provide additional weight savings due to their lower density and additional design flexibility. This work presents structural analysis and weight optimization of a composite payload shroud for NASA s Ares V heavy lift vehicle. Two concepts, which were previously determined to be efficient for such a structure are evaluated: a hat stiffened/corrugated panel and a fiber reinforced foam sandwich panel. A composite structural optimization code, HyperSizer, is used to optimize the panel geometry, composite material ply orientations, and sandwich core material. HyperSizer enables an efficient evaluation of thousands of potential designs versus multiple strength and stability-based failure criteria across multiple load cases. HyperSizer sizing process uses a global finite element model to obtain element forces, which are statistically processed to arrive at panel-level design-to loads. These loads are then used to analyze each candidate panel design. A near optimum design is selected as the one with the lowest weight that also provides all positive margins of safety. The stiffness of each newly sized panel or beam component is taken into account in the subsequent finite element analysis. Iteration of analysis/optimization is performed to ensure a converged design. Sizing results for the hat stiffened panel concept and the fiber reinforced foam sandwich concept are presented.

  19. FLUXES FOR MECHANIZED ELECTRIC WELDING,

    DTIC Science & Technology

    WELDING FLUXES, WELDING ), (* WELDING , WELDING FLUXES), ARC WELDING , WELDS, STABILITY, POROSITY, WELDING RODS, STEEL, CERAMIC MATERIALS, FLUXES(FUSION), TITANIUM ALLOYS, ALUMINUM ALLOYS, COPPER ALLOYS, ELECTRODEPOSITION

  20. How was the Turin Shroud Man crucified?

    PubMed

    Bevilacqua, M; Fanti, G; D'Arienzo, M; Porzionato, A; Macchi, V; De Caro, R

    2014-12-01

    As the literature is not exhaustive with reference to the way the Turin Shroud (TS) Man was crucified, and it is not easy to draw significant information from only a "photograph" of a man on a linen sheet, this study tries to add some detail on this issue based on both image processing of high resolution photos of the TS and on experimental tests on arms and legs of human cadavers. With regard to the TS Man hands, a first hypothesis states that the left hand of the TS Man was nailed twice at two different anatomical sites: the midcarpal joint medially to the pisiform between the lunate/pyramidal and capitate/uncinate bones (Destot's space) and the radiocarpal joint between the radio, lunate and scaphoid; also the right hand would have been nailed twice. A second hypothesis, preferred by the authors, states that the hands were nailed only once in the Destot's space with partial lesion of the ulnar nerve and flexion of the metacarpophalangeal joint of the thumbs. With regard to the TS Man feet, the imprint of the sole of the right foot leads to the conclusion that TS Man suffered a dislocation at the ankle just before the nailing. The entrance hole of the nail on the right foot is a few inches from the ankle, and excludes a double nailing. The nail has been driven between the tarsal bones. The TS Man suffered the following tortures during crucifixion: a very serious and widespread causalgia due to total paralysis of the upper right limb (paradoxical causalgia); a nailing of the left wrist with damage to the ulnar nerve; a similar nailing of the right wrist; and a nailing to both feet using one only nail that injured the plantaris medialis nerves. The respiratory limitation was probably not sufficient to cause death by asphyxiation. Also considering the hypovolemia produced by scourging and the many other tortures detectable on the TS, the principal cause of death can be attributed to a myocardial infarction.

  1. Helium-Cooled Black Shroud for Subscale Cryogenic Testing

    NASA Technical Reports Server (NTRS)

    Tuttle, James; Jackson, Michael; DiPirro, Michael; Francis, John

    2011-01-01

    This shroud provides a deep-space simulating environment for testing scaled-down models of passively cooling systems for spaceflight optics and instruments. It is used inside a liquid-nitrogen- cooled vacuum chamber, and it is cooled by liquid helium to 5 K. It has an inside geometry of approximately 1.6 m diameter by 0.45 m tall. The inside surfaces of its top and sidewalls have a thermal absorptivity greater than 0.96. The bottom wall has a large central opening that is easily customized to allow a specific test item to extend through it. This enables testing of scale models of realistic passive cooling configurations that feature a very large temperature drop between the deepspace-facing cooled side and the Sun/Earth-facing warm side. This shroud has an innovative thermal closeout of the bottom wall, so that a test sample can have a hot (room temperature) side outside of the shroud, and a cold side inside the shroud. The combination of this closeout and the very black walls keeps radiated heat from the sample s warm end from entering the shroud, reflecting off the walls and heating the sample s cold end. The shroud includes 12 vertical rectangular sheet-copper side panels that are oriented in a circular pattern. Using tabs bent off from their edges, these side panels are bolted to each other and to a steel support ring on which they rest. The removable shroud top is a large copper sheet that rests on, and is bolted to, the support ring when the shroud is closed. The support ring stands on four fiberglass tube legs, which isolate it thermally from the vacuum chamber bottom. The insides of the cooper top and side panels are completely covered with 25- mm-thick aluminum honeycomb panels. This honeycomb is painted black before it is epoxied to the copper surfaces. A spiral-shaped copper tube, clamped at many different locations to the outside of the top copper plate, serves as part of the liquid helium cooling loop. Another copper tube, plumbed in a series to the

  2. Atlas-Centaur Orbiting Astronomical Observatory Shroud Test

    NASA Image and Video Library

    1968-04-21

    Researchers at the National Aeronautics and Space Administration (NASA) Lewis Research Center conducted a series of shroud jettison tests for the second Orbiting Astronomical Observatory (OAO-2) in the Space Power Chambers during April 1968. The Orbiting Astronomical Observatory satellites were designed by Goddard Space Flight Center to study and retrieve ultraviolet data on stars and galaxies which earthbound and atmospheric telescopes could not view due to ozone absorption. The shroud jettison system was tested in the Space Power Chambers. In 1961, NASA Lewis management decided to convert its Altitude Wind Tunnel into two large test chambers and later renamed it the Space Power Chambers. The conversion, which took over two years, included removing the tunnel’s internal components and inserting bulkheads to seal off the new chambers. The larger chamber, seen here, could simulate altitudes of 100,000 feet. These chambers were used for a variety of tests on the Centaur second-stage rocket until the early 1970s. The first OAO mission in 1965 failed due to problems with the satellite. OAO-2 would be launched on an Atlas/Centaur with a modified Agena shroud. The new shroud was 18 feet longer than the normal Centaur payload shrouds. This new piece of hardware was successfully qualified during three tests at 90,000 feet altitude in the Space Power Chambers in April 1968. For the first time, x-rays were used to verify the payload clearance once the shroud was sealed. OAO-2 was launched on December 7, 1968 and proved to be an extremely successful mission.

  3. Welding Research

    NASA Technical Reports Server (NTRS)

    1982-01-01

    Welding fabrication and welding processes were studied. The following research projects are reported: (1) welding fabrication; (2) residual stresses and distortion in structural weldments in high strength steels; (3) improvement of reliability of welding by in process sensing and control (development of smart welding machines for girth welding of pipes); (4) development of fully automated and integrated welding systems for marine applications; (5) advancement of welding technology; (6) research on metal working by high power laser (7) flux development; (8) heat and fluid flow; (9) mechanical properties developments.

  4. Shroud boundary condition characterization experiments at the Radiant Heat Facility.

    SciTech Connect

    Suo-Anttila, Jill Marie; Nakos, James Thomas; Gill, Walter

    2004-10-01

    A series of experiments was performed to better characterize the boundary conditions from an inconel heat source ('shroud') painted with Pyromark black paint. Quantifying uncertainties in this type of experimental setup is crucial to providing information for comparisons with code predictions. The characterization of this boundary condition has applications in many scenarios related to fire simulation experiments performed at Sandia National Laboratories Radiant Heat Facility (RHF). Four phases of experiments were performed. Phase 1 results showed that a nominal 1000 C shroud temperature is repeatable to about 2 C. Repeatability of temperatures at individual points on the shroud show that temperatures do not vary more than 10 C from experiment to experiment. This variation results in a 6% difference in heat flux to a target 4 inches away. IR camera images showed the shroud was not at a uniform temperature, although the control temperature was constant to about {+-}2 C during a test. These images showed that a circular shaped, flat shroud with its edges supported by an insulated plate has a temperature distribution with higher temperatures at the edges and lower temperatures in the center. Differences between the center and edge temperatures were up to 75 C. Phase 3 results showed that thermocouple (TC) bias errors are affected by coupling with the surrounding environment. The magnitude of TC error depends on the environment facing the TC. Phase 4 results were used to estimate correction factors for specific applications (40 and 63-mil diameter, ungrounded junction, mineral insulated, metal-sheathed TCs facing a cold surface). Correction factors of about 3.0-4.5% are recommended for 40 mil diameter TCs and 5.5-7.0% for 63 mil diameter TCs. When mounted on the cold side of the shroud, TCs read lower than the 'true' shroud temperature, and the TC reads high when on the hot side. An alternate method uses the average of a cold side and hot side TC of the same size to

  5. Double-ended metal halide arc discharge lamp with electrically isolated containment shroud

    NASA Technical Reports Server (NTRS)

    Muzeroll, Martin M. (Inventor)

    1994-01-01

    A double-ended arc discharge lamp includes a sealed, light-transmissive outer jacket, a light-transmissive shroud mounted within the outer jacket and directly supported by the outer jacket, and an arc discharge tube mounted within the shroud. The arc tube is typically a metal halide arc discharge tube. In a preferred embodiment, the shroud includes an outwardly flared portion at each end. The outwardly flared portions space the shroud from the outer jacket and support the shroud within the outer jacket. The outwardly flared portions of the shroud can be affixed to the outer jacket by fusing. The outer jacket can be provided with inwardly extending dimples for locating the shroud with respect to the outer jacket. In another embodiment, the outer jacket includes reduced diameter portions near each end which are attached to the shroud.

  6. 15. VIEW OF THE SPECIAL SHROUDING AND AIR HANDLING SYSTEM ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    15. VIEW OF THE SPECIAL SHROUDING AND AIR HANDLING SYSTEM USED IN BERYLLIUM PRODUCTION. (3/30/89) - Rocky Flats Plant, Non-Nuclear Production Facility, South of Cottonwood Avenue, west of Seventh Avenue & east of Building 460, Golden, Jefferson County, CO

  7. Orbiting Astronomical Observatory-1 Shroud Test in Space Power Chambers

    NASA Image and Video Library

    1965-07-21

    Preparations for a shroud jettison test for the Orbiting Astronomical Observatory-1 (OAO-1) satellite in the Space Power Chambers facility at the National Aeronautics and Space Administration (NASA) Lewis Research Center. The satellite was to be launched on an Atlas-Agena rocket in the spring of 1966. The 3900-pound payload was the heaviest ever attempted by Agena. The satellite was the first of three equipped with powerful telescopes to study ultraviolet data from specific stars and galaxies. In-depth observations were not possible from Earth-bound telescopes because of the filtering and distortion of the atmosphere. The OAO-1 satellite was wider in diameter than the Agena stage, so a new clamshell shroud was created to enclose both the satellite and the Agena. The clamshell shroud consisted of three sections that enclosed both the Agena and OAO-1: a fiberglass nose fairing and aluminum mid and aft fairings. The upper two fairings separated when the Atlas engines stopped, and the aft fairing fell away with the Atlas upon separation from the upper stages The large altitude tank in the Space Power Chambers could simulate altitudes up to 100,000 feet. Three shroud jettison tests were run in July 1965 and the first week of August at a simulated altitude of 20 miles. The April 8, 1966 launch from Cape Canaveral went smoothly, but the OAO-1 satellite failed after only 90 minutes due to a battery failure.

  8. Measurements of the rotordynamic shroud forces for centrifugal pumps

    NASA Technical Reports Server (NTRS)

    Guinzburg, A.; Brennen, C. E.; Acosta, A. J.; Caughey, T. K.

    1990-01-01

    An experiment was designed to measure the rotordynamic shroud forces on a centrifugal pump impeller. The measurements were done for various whirl/impeller speed ratios and for different flow rates. A destabilizing tangential force was measured for small positive whirl ratios and this force decreased with increasing flow rate.

  9. Measurements of the rotordynamic shroud forces for centrifugal pumps

    NASA Technical Reports Server (NTRS)

    Guinzburg, A.; Brennen, C. E.; Acosta, A. J.; Caughey, T. K.

    1990-01-01

    An experiment was designed to measure the rotordynamic shroud forces on a centrifugal pump impeller. The measurements were done for various whirl/impeller speed ratios and for different flow rates. A destabilizing tangential force was measured for small positive whirl ratios and this force decreased with increasing flow rate.

  10. Welding Curriculum.

    ERIC Educational Resources Information Center

    Alaska State Dept. of Education, Juneau. Div. of Adult and Vocational Education.

    This competency-based curriculum guide is a handbook for the development of welding trade programs. Based on a survey of Alaskan welding employers, it includes all competencies a student should acquire in such a welding program. The handbook stresses the importance of understanding the principles associated with the various elements of welding.…

  11. Welding IV.

    ERIC Educational Resources Information Center

    Allegheny County Community Coll., Pittsburgh, PA.

    Instructional objectives and performance requirements are outlined in this course guide for Welding IV, a competency-based course in advanced arc welding offered at the Community College of Allegheny County to provide students with proficiency in: (1) single vee groove welding using code specifications established by the American Welding Society…

  12. Welding IV.

    ERIC Educational Resources Information Center

    Allegheny County Community Coll., Pittsburgh, PA.

    Instructional objectives and performance requirements are outlined in this course guide for Welding IV, a competency-based course in advanced arc welding offered at the Community College of Allegheny County to provide students with proficiency in: (1) single vee groove welding using code specifications established by the American Welding Society…

  13. Shroud for the Surveyor Spacecraft in the Space Power Chambers

    NASA Image and Video Library

    1964-07-21

    Researchers prepare a Centaur-Surveyor nose cone shroud for a separation test in the Space Power Chambers at the National Aeronautics and Space Administration (NASA) Lewis Research Center. Lewis was in the midst of an extensive effort to prepare the Centaur second-stage rocket for its missions to send the Surveyor spacecraft to the moon as a precursor to the Apollo missions. The nose fairing provided an aerodynamic shield for the payload, guidance system, and electronics package as the rocket traveled through the Earth’s atmosphere. Upon entering space, the thruster near the tip of the fairing forced the two pieces away from the space vehicle. The June 30, 1964 launch of Atlas-Centaur-3 was successful. Within a month of the launch, a Centaur shroud was obtained and installed in the Space Power Chambers. The facility was the only space tank in the country large enough to accommodate the hardware. The two halves of the fiberglass fairing were mounted vertically to a platform. Aluminum pads were set up on either side to catch the shroud halves as they were jettisoned, and a myriad of high-speed cameras were installed to record the tests. The shroud was badly damaged during the first test. It was replaced, and the test equipment redesigned. Over the course of 11 runs during the summer of 1964, the redesigned bulkhead was retested and the new fairing was validated by the final jettison on November 24, 1964. Just over two weeks later, Atlas-Centaur-4 successfully launched a mock-up Surveyor spacecraft into orbit. It was the first Centaur mission to have an error-free shroud jettison.

  14. Single mode glass fiber welding

    NASA Technical Reports Server (NTRS)

    Nelson, M. D.; Fearnehough, H. T.; Goldstein, R.; Goss, W. C.

    1979-01-01

    The electric-arc welding of commercially available single-mode optical fiber has been demonstrated. A mean transmission of 92% and a maximum transmission of 98% are reported for welds of fiber waveguide of 4.5 microns core diameter.

  15. Advanced Welding Concepts

    NASA Technical Reports Server (NTRS)

    Ding, Robert J.

    2010-01-01

    Four advanced welding techniques and their use in NASA are briefly reviewed in this poster presentation. The welding techniques reviewed are: Solid State Welding, Friction Stir Welding (FSW), Thermal Stir Welding (TSW) and Ultrasonic Stir Welding.

  16. Acoustic far-field of shroud-lip-scattered instability modes of supersonic co-flowing jets

    NASA Astrophysics Data System (ADS)

    Samanta, Arnab; Freund, Jonathan B.

    2013-11-01

    We consider the acoustic radiation of instability modes in dual-stream jets, with the inner nozzle buried within the outer shroud, particularly the upstream scattering into acoustic modes that occurs at the shroud lip. For supersonic core jets, several families of instability waves are possible, beyond the regular Kelvin-Helmholtz (K-H) mode, with very different modal shapes and propagation characteristics, which are candidates for changing the sound character of very high-speed jets. The co-axial shear layers are modeled as vortex sheets, with the Wiener-Hopf method used to compute these modes coupled with an asymptotic solution for the far-field radiation. A broadband mode spectra as well as single propagating modes are considered as incident and scattered waves. The resulting far-field directivity patterns are quantified, to show the efficiency of some of these radiation mechanisms, particularly in the upstream direction, which is not directly affected by the Mach-wave-like sound that is radiated from these modes irrespective of any scattering surface. A full Kutta condition, which provides the usual boundary condition at the shroud lip, is altered to examine how vortex shedding, perhaps controllable at the lip, affects the radiated sound.

  17. Heat transfer and flow characteristics on a gas turbine shroud.

    PubMed

    Obata, M; Kumada, M; Ijichi, N

    2001-05-01

    The work described in this paper is an experimental investigation of the heat transfer from the main flow to a turbine shroud surface, which may be applicable to ceramic gas turbines. Three kinds of turbine shrouds are considered with a flat surface, a taper surface and a spiral groove surface opposite to the blades in an axial flow turbine of actual turbo-charger. Heat transfer measurements were performed for the experimental conditions of a uniform heat flux or a uniform wall temperature. The effects of the inlet flow angle, rotational speed, and tip clearance on the heat transfer coefficient were clarified under on- and off-design flow conditions. The mean heat transfer coefficient was correlated to the blade Reynolds number and tip clearance, and compared with an experimental correlation and measurements of a flat surface. A comparison was also made for the measurement of static pressure distributions.

  18. Vortex Rings Generated by a Shrouded Hartmann-Sprenger Tube

    NASA Technical Reports Server (NTRS)

    DeLoof, Richard L. (Technical Monitor); Wilson, Jack

    2005-01-01

    The pulsed flow emitted from a shrouded Hartmann-Sprenger tube was sampled with high-frequency pressure transducers and with laser particle imaging velocimetry, and found to consist of a train of vortices. Thrust and mass flow were also monitored using a thrust plate and orifice, respectively. The tube and shroud lengths were altered to give four different operating frequencies. From the data, the radius, velocity, and circulation of the vortex rings was obtained. Each frequency corresponded to a different length to diameter ratio of the pulse of air leaving the driver shroud. Two of the frequencies had length to diameter ratios below the formation number, and two above. The formation number is the value of length to diameter ratio below which the pulse converts to a vortex ring only, and above which the pulse becomes a vortex ring plus a trailing jet. A modified version of the slug model of vortex ring formation was used to compare the observations with calculated values. Because the flow exit area is an annulus, vorticity is shed at both the inner and outer edge of the jet. This results in a reduced circulation compared with the value calculated from slug theory accounting only for the outer edge. If the value of circulation obtained from laser particle imaging velocimetry is used in the slug model calculation of vortex ring velocity, the agreement is quite good. The vortex ring radius, which does not depend on the circulation, agrees well with predictions from the slug model.

  19. Atomic resolution studies detect new biologic evidences on the Turin Shroud

    PubMed Central

    De Caro, Liberato; Giannini, Cinzia; Fanti, Giulio

    2017-01-01

    We performed reproducible atomic resolution Transmission Electron Microscopy and Wide Angle X-ray Scanning Microscopy experiments studying for the first time the nanoscale properties of a pristine fiber taken from the Turin Shroud. We found evidence of biologic nanoparticles of creatinine bounded with small nanoparticles of iron oxide. The kind, size and distribution of the iron oxide nanoparticles cannot be dye for painting but are ferrihydrate cores of ferritin. The consistent bound of ferritin iron to creatinine occurs in human organism in case of a severe polytrauma. Our results point out that at the nanoscale a scenario of violence is recorded in the funeral fabric and suggest an explanation for some contradictory results so far published. PMID:28666007

  20. Welding Technician

    ERIC Educational Resources Information Center

    Smith, Ken

    2009-01-01

    About 95% of all manufactured goods in this country are welded or joined in some way. These welded products range in nature from bicycle handlebars and skyscrapers to bridges and race cars. The author discusses what students need to know about careers for welding technicians--wages, responsibilities, skills needed, career advancement…

  1. Welding Technician

    ERIC Educational Resources Information Center

    Smith, Ken

    2009-01-01

    About 95% of all manufactured goods in this country are welded or joined in some way. These welded products range in nature from bicycle handlebars and skyscrapers to bridges and race cars. The author discusses what students need to know about careers for welding technicians--wages, responsibilities, skills needed, career advancement…

  2. Energy efficient engine high pressure turbine ceramic shroud support technology report

    NASA Technical Reports Server (NTRS)

    Nelson, W. A.; Carlson, R. G.

    1982-01-01

    This work represents the development and fabrication of ceramic HPT (high pressure turbine) shrouds for the Energy Efficient Engine (E3). Details are presented covering the work performed on the ceramic shroud development task of the NASA/GE Energy Efficient Engine (E3) component development program. The task consists of four phases which led to the selection of a ZrO2-BY2O3 ceramic shroud material system, the development of an automated plasma spray process to produce acceptable shroud structures, the fabrication of select shroud systems for evaluation in laboratory, component, and CF6-50 engine testing, and finally, the successful fabrication of ZrO2-8Y2O3/superpeg, engine quality shrouds for the E3 engine.

  3. NK-1 Removable Cryogenic Shroud (A Study of the Bimba Pneumatic Cylinder)

    SciTech Connect

    Anderson, K; Stefanescu, D

    2003-02-07

    The Mark 1 Cryostat requires a cryogenic shroud that must be retracted immediately before firing the NIF laser. This paper evaluates a pneumatic cylinder that has been chosen to open and close the shroud. After a variety of motion control and vacuum compatibility experiments, we concluded that the Bimba feedback control cylinder may be used to retract the shroud with certain modifications to its control system and additional rod seals.

  4. Cylindrical and conical shrouds for the reduction of ground noise of paraboloidal antennas

    NASA Astrophysics Data System (ADS)

    Landecker, T. L.; Smegal, R. J.; McKinley, J. M.

    1997-11-01

    The spillover noise of a reflector antenna can be reduced by attaching a shroud extending forward from the edge of the reflector; the shroud prevents ground radiation from entering the feed. Symmetrical paraboloidal antennas of diameter 40 wavelengths, equipped with cylindrical and conical shrouds, are analyzed using the method of moments. A cylindrical shroud, parallel to the reflector axis, may reduce antenna noise, but it raises the sidelobe level in the front hemisphere substantially and can also reduce antenna gain. These drawbacks can be overcome by using a conical shroud, flared outward. Such a shroud reduces the spillover lobes in the back hemisphere, thus lowering the antenna noise temperature, but generates a conical sidelobe in the front hemisphere. The peak level of this sidelobe can be reduced by building the shroud using two cones of different flare angles or by curving its cross section. The decrease in noise temperature, as well as the location and level of the conical sidelobes in the front hemisphere, can be predicted to useful accuracy using geometrical optics. The addition of a shroud increases the level of cross polarization near the main beam. However, this effect is reduced if the sharp corner where the shroud joins the reflector rim is replaced by a smooth transition. The level of cross polarization is then at a level comparable to that produced by scattering from feed-support struts.

  5. Analysis of Shroud Options in Support of the Human Exploration of Mars

    NASA Technical Reports Server (NTRS)

    Feldman, Stuart; Borowski, Stanley; Engelund, Walter; Hundley, Jason; Monk, Timothy; Munk, Michelle

    2010-01-01

    In support of the Mars Design Reference Architecture (DRA) 5.0, the NASA study team analyzed several shroud options for use on the Ares V launch vehicle.1,2 These shroud options included conventional "large encapsulation" shrouds with outer diameters ranging from 8.4 to 12.9 meters (m) and overall lengths of 22.0 to 54.3 meters, along with a "nosecone-only" shroud option used for Mars transfer vehicle component delivery. Also examined was a "multi-use" aerodynamic encapsulation shroud used for launch, Mars aerocapture, and entry, descent, and landing of the cargo and habitat landers. All conventional shroud options assessed for use on the Mars launch vehicles were the standard biconic design derived from the reference shroud utilized in the Constellation Program s lunar campaign. It is the purpose of this paper to discuss the technical details of each of these shroud options including material properties, structural mass, etc., while also discussing both the volume and mass of the various space transportation and surface system payload elements required to support a "minimum launch" Mars mission strategy, as well as the synergy, potential differences and upgrade paths that may be required between the Lunar and Mars mission shrouds.

  6. Analysis, Verification, and Application of Equations and Procedures for Design of Exhaust-pipe Shrouds

    NASA Technical Reports Server (NTRS)

    Ellerbrock, Herman H.; Wcislo, Chester R.; Dexter, Howard E.

    1947-01-01

    Investigations were made to develop a simplified method for designing exhaust-pipe shrouds to provide desired or maximum cooling of exhaust installations. Analysis of heat exchange and pressure drop of an adequate exhaust-pipe shroud system requires equations for predicting design temperatures and pressure drop on cooling air side of system. Present experiments derive such equations for usual straight annular exhaust-pipe shroud systems for both parallel flow and counter flow. Equations and methods presented are believed to be applicable under certain conditions to the design of shrouds for tail pipes of jet engines.

  7. Single-point representative sampling with shrouded probes

    SciTech Connect

    McFarland, A.R.; Rodgers, J.C.

    1993-08-01

    The Environmental Protection Agency (EPA) prescribed methodologies for sampling radionuclides in air effluents from stacks and ducts at US Department of Energy (DOE) facilities. Requirements include use of EPA Method 1 for the location of sampling sites and use of American National Standards Institute (ANSI) N13.1 for guidance in design of sampling probes and the number of probes at a given site. Application of ANSI N13.1 results in sampling being performed with multiprobe rakes that have as many as 20 probes. There can be substantial losses of aerosol particles in such sampling that will degrade the quality of emission estimates from a nuclear facility. Three alternate methods, technically justified herein, are proposed for effluent sampling. First, a shrouded aerosol sampling probe should replace the sharp-edged elbowed-nozzle recommended by ANSI. This would reduce the losses of aerosol particles in probes and result in the acquisition of more representative aerosol samples. Second, the rakes of multiple probes that are intended to acquire representative samples through spatial coverage should be replaced by a single probe located where contaminant mass and fluid momentum are both well mixed. A representative sample can be obtained from a well-mixed flow. Some effluent flows will need to be engineered to achieve acceptable mixing. Third, sample extraction should be performed at a constant flow rate through a suitable designed shrouded probe rather than at a variable flow rate through isokinetic probes. A shrouded probe is shown to have constant sampling characteristics over a broad range of stack velocities when operated at a fixed flow rate.

  8. Thermal stress analysis of a new turbine shroud seal concept

    NASA Technical Reports Server (NTRS)

    Handschuh, R. F.

    1985-01-01

    The thermal stress field of a two piece turbine shroud seal concept was analyzed and results compared to one piece designs by finite element analysis. The two piece seal has independently formed structure (substrate) and ceramic components that are assembled at ambient conditions. The boundary conditions used for analysis were hot gas surface temperatures of 1370 and 1650 C (2500 and 3000 F) and cooled surface temperature of 700 C (1285 F). The resulting thermal stress field, of the two piece seal when compared to the one piece seals in the region of all ceramic material, was reduced substantially.

  9. Comparison of radiated noise from shrouded and unshrouded propellers

    NASA Astrophysics Data System (ADS)

    Eversman, Walter

    The ducted propeller in a free field is modeled using the finite element method. The generation, propagation, and radiation of sound from a ducted fan is described by the convened wave equation with volumetric body forces. Body forces are used to introduce the blade loading for rotating blades and stationary exit guide vanes. For an axisymmetric nacelle or shroud, the problem is formulated in cylindrical coordinates. For a specified angular harmonic, the angular coordinate is eliminated, resulting in a two-dimensional representation. A finite element discretization based on nine-node quadratic isoparametric elements is used.

  10. Soldadura (Welding). Spanish Translations for Welding.

    ERIC Educational Resources Information Center

    Hohhertz, Durwin

    Thirty transparency masters with Spanish subtitles for key words are provided for a welding/general mechanical repair course. The transparency masters are on such topics as oxyacetylene welding; oxyacetylene welding equipment; welding safety; different types of welds; braze welding; cutting torches; cutting with a torch; protective equipment; arc…

  11. Soldadura (Welding). Spanish Translations for Welding.

    ERIC Educational Resources Information Center

    Hohhertz, Durwin

    Thirty transparency masters with Spanish subtitles for key words are provided for a welding/general mechanical repair course. The transparency masters are on such topics as oxyacetylene welding; oxyacetylene welding equipment; welding safety; different types of welds; braze welding; cutting torches; cutting with a torch; protective equipment; arc…

  12. A finite-element-based perturbation model for the rotordynamic analysis of shrouded pump impellers: Part 1: Model development and applications

    NASA Technical Reports Server (NTRS)

    Baskharone, Erian A.

    1993-01-01

    This study concerns the rotor dynamic characteristics of fluid-encompassed rotors, with special emphasis on shrouded pump impellers. The core of the study is a versatile and categorically new finite-element-based perturbation model, which is based on a rigorous flow analysis and what we have generically termed the 'virtually' deformable finite-element approach. The model is first applied to the case of a smooth annular seal for verification purposes. The rotor excitation components, in this sample problem, give rise to a purely cylindrical, purely conical, and a simultaneous cylindrical/conical rotor whirl around the housing centerline. In all cases, the computed results are compared to existing experimental and analytical data involving the same seal geometry and operating conditions. Next, two labyrinth-seal configurations, which share the same tooth-to-tooth chamber geometry but differ in the total number of chambers, were investigated. The results, in this case, are compared to experimental measurements for both seal configurations. The focus is finally shifted to the shrouded-impeller problem, where the stability effects of the leakage flow in the shroud-to-housing secondary passage are investigated. To this end, the computational model is applied to a typical shrouded-impeller pump stage, fabricated and rotor dynamically tested by Sulzer Bros., and the results compared to those of a simplified 'bulk-flow' analysis and Sulzer Bros.' test data. In addition to assessing the computed rotor dynamic coefficients, the shrouded-impeller study also covers a controversial topic, namely that of the leakage-passage inlet swirl, which was previously cited as the origin of highly unconventional (resonance-like) trends of the fluid-exerted forces. In order to validate this claim, a 'microscopic' study of the fluid/shroud interaction mechanism is conducted, with the focus being on the structure of the perturbed flow field associated with the impeller whirl. The conclusions

  13. A finite-element-based perturbation model for the rotordynamic analysis of shrouded pump impellers: Part 1: Model development and applications

    NASA Astrophysics Data System (ADS)

    Baskharone, Erian A.

    1993-09-01

    This study concerns the rotor dynamic characteristics of fluid-encompassed rotors, with special emphasis on shrouded pump impellers. The core of the study is a versatile and categorically new finite-element-based perturbation model, which is based on a rigorous flow analysis and what we have generically termed the 'virtually' deformable finite-element approach. The model is first applied to the case of a smooth annular seal for verification purposes. The rotor excitation components, in this sample problem, give rise to a purely cylindrical, purely conical, and a simultaneous cylindrical/conical rotor whirl around the housing centerline. In all cases, the computed results are compared to existing experimental and analytical data involving the same seal geometry and operating conditions. Next, two labyrinth-seal configurations, which share the same tooth-to-tooth chamber geometry but differ in the total number of chambers, were investigated. The results, in this case, are compared to experimental measurements for both seal configurations. The focus is finally shifted to the shrouded-impeller problem, where the stability effects of the leakage flow in the shroud-to-housing secondary passage are investigated. To this end, the computational model is applied to a typical shrouded-impeller pump stage, fabricated and rotor dynamically tested by Sulzer Bros., and the results compared to those of a simplified 'bulk-flow' analysis and Sulzer Bros.' test data. In addition to assessing the computed rotor dynamic coefficients, the shrouded-impeller study also covers a controversial topic, namely that of the leakage-passage inlet swirl, which was previously cited as the origin of highly unconventional (resonance-like) trends of the fluid-exerted forces. In order to validate this claim, a 'microscopic' study of the fluid/shroud interaction mechanism is conducted, with the focus being on the structure of the perturbed flow field associated with the impeller whirl. The conclusions

  14. WELDING TORCH

    DOEpatents

    Correy, T.B.

    1961-10-01

    A welding torch into which water and inert gas are piped separately for cooling and for providing a suitable gaseous atmosphere is described. A welding electrode is clamped in the torch by a removable collet sleeve and a removable collet head. Replacement of the sleeve and head with larger or smaller sleeve and head permits a larger or smaller welding electrode to be substituted on the torch. (AEC)

  15. TOTAL SOLAR ECLIPSE OBSERVATIONS OF HOT PROMINENCE SHROUDS

    SciTech Connect

    Habbal, S. Rifai; Morgan, H.; Scholl, I.; Druckmueller, M.; Rusin, V.; Daw, A.; Johnson, J.; Arndt, M.

    2010-08-20

    Using observations of the corona taken during the total solar eclipses of 2006 March 29 and 2008 August 1 in broadband white light and in narrow bandpass filters centered at Fe X 637.4 nm, Fe XI 789.2 nm, Fe XIII 1074.7 nm, and Fe XIV 530.3 nm, we show that prominences observed off the solar limb are enshrouded in hot plasmas within twisted magnetic structures. These shrouds, which are commonly referred to as cavities in the literature, are clearly distinct from the overlying arch-like structures that form the base of streamers. The existence of these hot shrouds had been predicted by model studies dating back to the early 1970s, with more recent studies implying their association with twisted magnetic flux ropes. The eclipse observations presented here, which cover a temperature range of 0.9 to 2 x10{sup 6} K, are the first to resolve the long-standing ambiguity associated with the temperature and magnetic structure of prominence cavities.

  16. Uncovering the sources of DNA found on the Turin Shroud.

    PubMed

    Barcaccia, Gianni; Galla, Giulio; Achilli, Alessandro; Olivieri, Anna; Torroni, Antonio

    2015-10-05

    The Turin Shroud is traditionally considered to be the burial cloth in which the body of Jesus Christ was wrapped after his death approximately 2000 years ago. Here, we report the main findings from the analysis of genomic DNA extracted from dust particles vacuumed from parts of the body image and the lateral edge used for radiocarbon dating. Several plant taxa native to the Mediterranean area were identified as well as species with a primary center of origin in Asia, the Middle East or the Americas but introduced in a historical interval later than the Medieval period. Regarding human mitogenome lineages, our analyses detected sequences from multiple subjects of different ethnic origins, which clustered into a number of Western Eurasian haplogroups, including some known to be typical of Western Europe, the Near East, the Arabian Peninsula and the Indian sub-continent. Such diversity does not exclude a Medieval origin in Europe but it would be also compatible with the historic path followed by the Turin Shroud during its presumed journey from the Near East. Furthermore, the results raise the possibility of an Indian manufacture of the linen cloth.

  17. Uncovering the sources of DNA found on the Turin Shroud

    PubMed Central

    Barcaccia, Gianni; Galla, Giulio; Achilli, Alessandro; Olivieri, Anna; Torroni, Antonio

    2015-01-01

    The Turin Shroud is traditionally considered to be the burial cloth in which the body of Jesus Christ was wrapped after his death approximately 2000 years ago. Here, we report the main findings from the analysis of genomic DNA extracted from dust particles vacuumed from parts of the body image and the lateral edge used for radiocarbon dating. Several plant taxa native to the Mediterranean area were identified as well as species with a primary center of origin in Asia, the Middle East or the Americas but introduced in a historical interval later than the Medieval period. Regarding human mitogenome lineages, our analyses detected sequences from multiple subjects of different ethnic origins, which clustered into a number of Western Eurasian haplogroups, including some known to be typical of Western Europe, the Near East, the Arabian Peninsula and the Indian sub-continent. Such diversity does not exclude a Medieval origin in Europe but it would be also compatible with the historic path followed by the Turin Shroud during its presumed journey from the Near East. Furthermore, the results raise the possibility of an Indian manufacture of the linen cloth. PMID:26434580

  18. Design of Shrouded Airborne Wind Turbine & CFD Analysis

    NASA Astrophysics Data System (ADS)

    Anbreen, Faiqa; Faiqa Anbreen Collaboration

    2015-11-01

    The focus is to design a shrouded airborne wind turbine, capable to generate 70 kW to propel a leisure boat. The idea of designing an airborne turbine is to take the advantage of different velocity layers in the atmosphere. The blades have been designed using NREL S826 airfoil, which has coefficient of lift CL of 1.4 at angle of attack, 6°. The value selected for CP is 0.8. The rotor diameter is 7.4 m. The balloon (shroud) has converging-diverging nozzle design, to increase the mass flow rate through the rotor. The ratio of inlet area to throat area, Ai/At is 1.31 and exit area to throat area, Ae/At is1.15. The Solidworks model has been analyzed numerically using CFD. The software used is StarCCM +. The Unsteady Reynolds Averaged Navier Stokes Simulation (URANS) K- ɛ model has been selected, to study the physical properties of the flow, with emphasis on the performance of the turbine. Stress analysis has been done using Nastran. From the simulations, the torque generated by the turbine is approximately 800N-m and angular velocity is 21 rad/s.

  19. Prediction of leakage flow in a shrouded centrifugal blood pump.

    PubMed

    Teo, Ji-Bin; Chan, Weng-Kong; Wong, Yew-Wah

    2010-09-01

    This article proposes a phenomenological model to predict the leakage flow in the clearance gap of shrouded centrifugal blood pumps. A good washout in the gap clearance between the rotating impeller surfaces and volute casing is essential to avoid thrombosis. However, excessive leakage flow will result in higher fluid shear stress that may lead to hemolysis. Computational fluid dynamics (CFD) analysis was performed to investigate the leakage flow in a miniaturized shrouded centrifugal blood pump operating at a speed of 2000 rpm. Based on an analytical model derived earlier, a phenomenological model is proposed to predict the leakage flow. The leakage flow rate is found to be proportional to h(α) , where h is the gap size and the exponent α ranges from 2.955 to 3.15 for corresponding gap sizes of 0.2-0.5 mm. In addition, it is observed that α is a linear function of the gap size h. The exponent α compensates for the variation of pressure difference along the circumferential direction as well as inertia effects that are dominant for larger gap clearances. The proposed model displays good agreement with computational results. The CFD analysis also showed that for larger gap sizes, the total leakage flow rate is of the same order of magnitude as the operating flow rate, thus suggesting low volumetric efficiency.

  20. User manual for SPLASH (Single Panel Lamp and Shroud Helper).

    SciTech Connect

    Larsen, Marvin Elwood

    2006-02-01

    The radiant heat test facility develops test sets providing well-characterized thermal environments, often representing fires. Many of the components and procedures have become standardized to such an extent that the development of a specialized design tool to determine optimal configurations for radiant heat experiments was appropriate. SPLASH (Single Panel Lamp and Shroud Helper) is that tool. SPLASH is implemented as a user-friendly, Windows-based program that allows a designer to describe a test setup in terms of parameters such as number of lamps, power, position, and separation distance. This document is a user manual for that software. Any incidental descriptions of theory are only for the purpose of defining the model inputs. The theory for the underlying model is described in SAND2005-2947 (Ref. [1]). SPLASH provides a graphical user interface to define lamp panel and shroud designs parametrically, solves the resulting radiation enclosure problem for up to 2500 surfaces, and provides post-processing to facilitate understanding and documentation of analyzed designs.

  1. Near infrared study of shrouded active galactic nuclei

    NASA Astrophysics Data System (ADS)

    Hearty, Frederick R.

    2007-08-01

    In this work, I consider the astronomical search for active galactic nuclei which has been predominately conducted in the optical portion of the electromagnetic spectrum and propose a multi-wavelength approach. I describe the opto-mechanical systems of the Near Infrared Camera and Fabry-Perot Spectrometer (NIC-FPS) which I, as part of a team, designed, built, and commissioned, and which I then used for this scientific investigation. This investigation had two purposes: (1) to demonstrate the state-of-theart capability of NIC-FPS, and (2) to examine the large population of astronomical radio sources that remain undetected in optical observations. My broadband near infrared imaging, when combined with archival optical, mid-infrared, and radio data, revealed large numbers of active galactic nuclei and related quasi- stellar objects which may, in part, be hidden by shrouds of gas and dust. This newly revealed population is likely to outnumber the optically selected population, and may indicate a phase of galactic nuclear activation which has been strongly selected against by existing surveys. Such objects are critical to our scientific understanding because they can be used as probes of the most distant regions of the observable Universe. Additionally, I propose a life cycle model for active galactic nuclei which accounts for the shrouded phase and for the disparity between the optically detected and near infrared detected radio sources.

  2. Effect of Shrouding Gas Parameters on Characteristics of Supersonic Coherent Jet

    NASA Astrophysics Data System (ADS)

    Zhao, Fei; Sun, Dongbai; Zhu, Rong; Yang, Lingzhi

    2017-06-01

    Supersonic coherent jet plays a vital role in the steelmaking process; its impact force and stirring ability determine the smelting process. Many researchers have studied the characteristics of coherent jet under different shrouding fuels and oxygen flow conditions, but the preview results cannot reveal the relationship between the shrouding gas temperature, pressure, density, and the flow filed of coherent jet. In this paper, the field characteristics of coherent jet and conventional supersonic jet under different shrouding gas parameter conditions are studied by numerical simulation and experiment. The result shows that the temperature and pressure of the nozzle exit are affected by shrouding gas and it leads to the velocity and temperature fluctuations of the supersonic jet. The high temperature, high speed, and low density environment produced by shrouding gas protect the supersonic jet, and reduce the radial expansion and the axial velocity attenuation rate of the jet. The relationship between the supersonic region length of jet and the shrouding gas parameter is proposed. Compared with the conventional supersonic jet, the distributions of half-jet width and the position of vorticity magnitude are changed by shrouding gas. With the high temperature, high pressure, and low density of the shrouding gas, the turbulence intensity of the jet maintains a low level in a longer distance.

  3. On Wind Tunnel Tests and Computations Concerning the Problem of Shrouded Propellers

    NASA Technical Reports Server (NTRS)

    Kruger, W.

    1949-01-01

    Results of measurements on a shrouded propeller are given. The propeller is designed for the high ratio of advance and high thrust loading. The effect of the shape of propeller and shroud upon the aerodynamic coefficients of the propulsion unit can be seen from the results. The highest efficiency measured is 0.71. The measurements permit the conclusion that the maximum efficiency can be essentially improved by shroud profiles of small chord and thickness. The largest static thrust factor of merit measured reaches according to Bendemann, a value of about zeta = 1.1. By the use of a nose split flap the static thrust for thin shroud profiles with small nose radius can be about doubled. In a separate section numerical investigations of the behavior of shrouded propellers for the ideal case and for the case with energy losses are carried out. The calculations are based on the assumption that the slipstream cross section depends solely on the shape of the shroud and not on the propeller loading. The reliability of this hypothesis is confirmed experimentally and by flow photographs for a shroud with small circulation. Calculation and test are also in good agreement concerning efficiency and static thrust factor of merit. The prospects of applicability for shrouded propellers and their essential advantages are discussed.

  4. Plasma arc welding weld imaging

    NASA Technical Reports Server (NTRS)

    Rybicki, Daniel J. (Inventor); Mcgee, William F. (Inventor)

    1994-01-01

    A welding torch for plasma arc welding apparatus has a transparent shield cup disposed about the constricting nozzle, the cup including a small outwardly extending polished lip. A guide tube extends externally of the torch and has a free end adjacent to the lip. First and second optical fiber bundle assemblies are supported within the guide tube. Light from a strobe light is transmitted along one of the assemblies to the free end and through the lip onto the weld site. A lens is positioned in the guide tube adjacent to the second assembly and focuses images of the weld site onto the end of the fiber bundle of the second assembly and these images are transmitted along the second assembly to a video camera so that the weld site may be viewed continuously for monitoring the welding process.

  5. Internal Performance of Several Divergent-Shroud Ejector Nozzles with High Divergence Angles

    NASA Technical Reports Server (NTRS)

    Trout, Arthur M.; Papell, S. Stephen; Povolny, John H.

    1957-01-01

    Nine divergent-shroud ejector configurations were investigated to determine the effect of shroud divergence angle on ejector internal performance. Unheated dry air was used for both the primary and secondary flows. The decrease in the design-point thrust coefficient with increasing flow divergence angle (angle measured from primary exit to shroud exit) followed very closely a simple relation involving the cosine of the angle. This indicates that design-point thrust performance for divergent-shroud ejectors can be predicted with reasonable accuracy within the range investigated. The decrease in design-point thrust coefficient due to increasing the flow divergence engle from 120deg to 30deg (half-singles) was approximately 6 percent. Ejector air-handling characteristics and the primary-nozzle flow coefficient were not significantly affected by change in shroud divergence angle.

  6. Measurement of Total Condensation on a Shrouded Cryogenic Surface using a Single Quart Crystal Microbalance

    SciTech Connect

    Haid, B J; Malsbury, T N; Gibson, C R; Warren, C T

    2008-06-10

    A single quartz crystal microbalance (QCM) is cooled to 18 K to measure condensation rates inside of a retractable ''shroud'' enclosure. The shroud is of a design intended to minimize condensate on fusion targets to be fielded at the National Ignition Facility (NIF). The shroud has a double-wall construction with an inner wall that may be cooled to 75-100 K. The QCM and the shroud system were mounted in a vacuum chamber and cooled using a cryocooler. Condensation rates were measured at various vacuum levels and compositions, and with the shroud open or closed. A technique for measuring total condensate during the cooldown of the system with an accuracy of better than 1.0 x 10{sup -6} g/cm{sup 2} was also demonstrated. The technique involved a separate measurement of the condensate-free crystal frequency as a function of temperature that was later applied to the measurement of interest.

  7. Teeming stream protection using an argon shroud during casting of steel ingots

    NASA Astrophysics Data System (ADS)

    Zhang, Chao-jie; Bao, Yan-ping; Wang, Min; Zhang, Le-chen

    2017-01-01

    Two kinds of argon shroud protection devices with two different basic structures were designed and investigated. Industrial experiments and numerical simulations were used to examine the protection effect, and the mechanism of air entrapment during the casting of steel ingots was analyzed. The influence of the structure of the argon shroud protection device on the protection effect was investigated. An argon shroud protection device mounted to the nozzle holder on the bottom of the ladle does not provide a good protection effect because air can easily flow into the teeming system and cause reoxidation of molten steel during teeming. By contrast, an argon shroud protection device seated on the top of the central trumpet provides an excellent protection effect, where air has little chance of flowing into the teeming system during casting. The feasibilities of the argon shroud protection devices are discussed.

  8. Robotic Vision for Welding

    NASA Technical Reports Server (NTRS)

    Richardson, R. W.

    1986-01-01

    Vision system for robotic welder looks at weld along axis of welding electrode. Gives robot view of most of weld area, including yet-unwelded joint, weld pool, and completed weld bead. Protected within welding-torch body, lens and fiber bundle give robot closeup view of weld in progress. Relayed to video camera on robot manipulator frame, weld image provides data for automatic control of robot motion and welding parameters.

  9. Welding III.

    ERIC Educational Resources Information Center

    Allegheny County Community Coll., Pittsburgh, PA.

    Instructional objectives and performance requirements are outlined in this course guide for Welding III, an advanced course in arc welding offered at the Community College of Allegheny County to provide students with the proficiency necessary for industrial certification. The course objectives, which are outlined first, specify that students will…

  10. Welding Curriculum.

    ERIC Educational Resources Information Center

    EASTCONN Regional Educational Services Center, North Windham, CT.

    The purpose of this welding program is to provide students with skills and techniques to become employed as advanced apprentice welders. The welding program manual includes the following sections: (1) course description; (2) general objectives; (3) competencies; (4) curriculum outline for 13 areas; (5) 13 references; and (6) student progress…

  11. Welding Curriculum.

    ERIC Educational Resources Information Center

    EASTCONN Regional Educational Services Center, North Windham, CT.

    The purpose of this welding program is to provide students with skills and techniques to become employed as advanced apprentice welders. The welding program manual includes the following sections: (1) course description; (2) general objectives; (3) competencies; (4) curriculum outline for 13 areas; (5) 13 references; and (6) student progress…

  12. Welding III.

    ERIC Educational Resources Information Center

    Allegheny County Community Coll., Pittsburgh, PA.

    Instructional objectives and performance requirements are outlined in this course guide for Welding III, an advanced course in arc welding offered at the Community College of Allegheny County to provide students with the proficiency necessary for industrial certification. The course objectives, which are outlined first, specify that students will…

  13. WELDING METHOD

    DOEpatents

    Cornell, A.A.; Dunbar, J.V.; Ruffner, J.H.

    1959-09-29

    A semi-automatic method is described for the weld joining of pipes and fittings which utilizes the inert gasshielded consumable electrode electric arc welding technique, comprising laying down the root pass at a first peripheral velocity and thereafter laying down the filler passes over the root pass necessary to complete the weld by revolving the pipes and fittings at a second peripheral velocity different from the first peripheral velocity, maintaining the welding head in a fixed position as to the specific direction of revolution, while the longitudinal axis of the welding head is disposed angularly in the direction of revolution at amounts between twenty minutas and about four degrees from the first position.

  14. Seal with Integrated Shroud for Androgynous Docking and Berthing

    NASA Technical Reports Server (NTRS)

    Daniels, Christopher C.

    2010-01-01

    A specially configured seal system (see figure) has been developed and produced that provides a barrier to gas leakage between a pressurized module and its external environment. The seal system includes a shroud covering that both protects the sealing surface from its environment when not in use and retracts to expose the sealing surface when engaged. The seal system is constructed and arranged to mate with a replicate seal system or with a flat surface. When mated with a replicate seal system, the seal system functions when the two sealing surfaces are aligned or misaligned. The seal system can operate over a wide range of temperatures, limited only by the glass transition and melt temperatures of the material from which the sealing surface is manufactured.

  15. Latch of HST aft shroud photographed by Electronic Still Camera

    NASA Image and Video Library

    1993-12-04

    S61-E-005 (4 Dec 1993) --- This close-up view of a latch on the minus V3 aft shroud door of the Hubble Space Telescope (HST) was photographed with an Electronic Still Camera (ESC), and down linked to ground controllers soon afterward. Endeavour's crew captured the HST on December 4, 1993 in order to service the telescope. Over a period of five days, four of the seven crew members will work in alternating pairs outside Endeavour's shirt sleeve environment to service the giant telescope. Electronic still photography is a relatively new technology which provides the means for a handheld camera to electronically capture and digitize an image with resolution approaching film quality. The electronic still camera has flown as an experiment on several other shuttle missions.

  16. Latch of HST aft shroud photographed by Electronic Still Camera

    NASA Image and Video Library

    1993-12-04

    S61-E-010 (4 Dec 1993) --- This close-up view of a latch on the minus V3 aft shroud door of the Hubble Space Telescope (HST) was photographed with an Electronic Still Camera (ESC), and down linked to ground controllers soon afterward. Endeavour's crew captured the HST on December 4, 1993 in order to service the telescope over a period of five days. Four of the crew members will work in alternating pairs outside Endeavour's shirt sleeve environment to service the giant telescope. Electronic still photography is a relatively new technology which provides the means for a handheld camera to electronically capture and digitize an image with resolution approaching film quality. The electronic still camera has flown as an experiment on several other shuttle missions.

  17. Latch of HST aft shroud photographed by Electronic Still Camera

    NASA Image and Video Library

    1993-12-04

    S61-E-004 (4 Dec 1993) --- This close-up view of a latch on the minus V3 aft shroud door of the Hubble Space Telescope (HST) was photographed with an Electronic Still Camera (ESC), and down linked to ground controllers soon afterward. Endeavour's crew captured the HST on December 4, 1993 in order to service the telescope. Over a period of five days, four of the seven crew members will work in alternating pairs outside Endeavour's shirt sleeve environment to service the giant telescope. Electronic still photography is a relatively new technology which provides the means for a handheld camera to electronically capture and digitize an image with resolution approaching film quality. The electronic still camera has flown as an experiment on several other shuttle missions.

  18. Apparatus for the ultrasonic examination of shroud hold down bolts

    SciTech Connect

    Richardson, D.L.; Clark, J.P.; Smith, T.; Perry, R.W.

    1989-04-04

    A process of testing hold down bolts depending from the sides of a steam separator within a nuclear reactor is described the process comprising the steps of: maintaining the steam separator under water; moving the bolts to unlatch the bolts from brackets on the shroud adjacent the steam separator; providing a shoe having a piezoelectric device mounted to the bottom of the shoe and exposed upwardly; providing a remotely actuated clamp attached to the shoe overlying the piezoelectric device; providing a mount to the shoe for manipulating the shoe underwater in a depending relationship at the bottom end of a pole; providing a pole and attaching the pole to the shoe; manipulating the shoe to the bottom of the bolt; and clamping the shoe to the bolt; and testing the bolt with the piezoelectric device.

  19. Hover and wind-tunnel testing of shrouded rotors for improved micro air vehicle design

    NASA Astrophysics Data System (ADS)

    Pereira, Jason L.

    The shrouded-rotor configuration has emerged as the most popular choice for rotary-wing Micro Air Vehicles (MAVs), because of the inherent safety of the design and the potential for significant performance improvements. However, traditional design philosophies based on experience with large-scale ducted propellers may not apply to the low-Reynolds-number (˜20,000) regime in which MAVs operate. An experimental investigation of the effects of varying the shroud profile shape on the performance of MAV-scale shrouded rotors has therefore been conducted. Hover tests were performed on seventeen models with a nominal rotor diameter of 16 cm (6.3 in) and various values of diffuser expansion angle, diffuser length, inlet lip radius and blade tip clearance, at various rotor collective angles. Compared to the baseline open rotor, the shrouded rotors showed increases in thrust by up to 94%, at the same power consumption, or reductions in power by up to 62% at the same thrust. These improvements surpass those predicted by momentum theory, due to the additional effect of the shrouds in reducing the non-ideal power losses of the rotor. Increasing the lip radius and decreasing the blade tip clearance caused performance to improve, while optimal values of diffuser angle and length were found to be 10 and 50% of the shroud throat diameter, respectively. With the exception of the lip radius, the effects of changing any of the shrouded-rotor parameters on performance became more pronounced as the values of the other parameters were changed to degrade performance. Measurements were also made of the wake velocity profiles and the shroud surface pressure distributions. The uniformity of the wake was improved by the presence of the shrouds and by decreasing the blade tip clearance, resulting in lower induced power losses. For high net shroud thrust, a favorable pressure distribution over the inlet was seen to be more important than in the diffuser. Strong suction pressures were observed

  20. Convective heat transfer from circular cylinders located within perforated cylindrical shrouds

    NASA Technical Reports Server (NTRS)

    Daryabeigi, K.; Ash, R. L.

    1986-01-01

    The influence of perforated cylindrical shrouds on the convective heat transfer to circular cylinders in transverse flow has been studied experimentally. Geometries studied were similar to those used in industrial platinum resistance thermometers. The influence of Reynolds number, ventilation factor (ratio of the open area to the total surface area of shroud), radius ratio (ratio of shroud's inside radius to bare cylinder's radius), and shroud orientation with respect to flow were studied. The experiments showed that perforated shrouds with ventilation factors in the range 0.1 to 0.4 and radius ratios in the range 1.1 to 2.1 could enhance the convective heat transfer to bare cylinders up to 50%. The maximum enhancement occurred for a radius ratio of 1.4 and ventilation factors between 0.2 and 0.3. It was found that shroud orientation influenced the heat transfer, with maximum heat transfer generally occurring when the shroud's holes were centered on either side of the stagnation line. However, the hole orientation effect is of second order compared to the influence of ventilation factor and radius ratio.

  1. Experimental investigation of the hydrodynamic forces on the shroud of a centrifugal pump impeller. Thesis

    NASA Technical Reports Server (NTRS)

    Zhuang, Fei

    1989-01-01

    Fluid-induced forces acting on a rotating impeller are known to cause rotor-dynamic problems in turbomachines. The forces generated by leakage flow along the front shroud surface of a centrifugal turbomachine impeller play an important role among these fluid-induced forces. The present research was aimed to gain a better understanding of these shroud forces. An experimental apparatus was designed and constructed to simulate the impeller shroud leakage flow. Hydrodynamic forces and steady and unsteady pressure distributions on the rotating shroud were measured as functions of eccentricity, width of shroud clearance, face seal clearance and shaft rotating speed. The forces measured from the dynamometer and manometers agreed well. The hydrodynamic force matrices were found skew-symmetric and statically unstable. This is qualitatively similar to the result of previous hydrodynamic volute force measurements. Nondimensionalized normal and tangential forces decrease slightly as Reynolds number increases. As the width of the shroud clearance decreases and/or the eccentricity increases, the hydrodynamic forces increase nonlinearly. There was some evidence found that increased front seal clearance could reduce the radial shroud forces and the relative magnitude of the destabilizing tangential force. Subharmonic pressure fluctuations were also observed which may adversely affect the behavior of the rotor system.

  2. New materials for welding and surfacing

    NASA Astrophysics Data System (ADS)

    Kozyrev, N. A.; Galevsky, G. V.; Kryukov, R. E.; Titova, D. A.; Shurupov, V. M.

    2016-09-01

    The paper provides description of research into the influence of new materials and technologies on quality parameters of welds and deposited metal carried out in the research and production centre “Welding processes and technologies”. New welding technologies of tanks for northern conditions are considered, as well as technologies of submerged arc welding involving fluxing agents AN - 348, AN - 60, AN - 67, OK.10.71 and carbon-fluorine containing additives; new flux cored wires and surfacing technologies, teaching programs and a trainer for welders are designed.

  3. Analysis of Gas Turbine Rotor Blade Tip and Shroud Heat Transfer

    NASA Technical Reports Server (NTRS)

    Ameri, A. A.; Steinthorsson, E.

    1996-01-01

    Predictions of the rate of heat transfer to the tip and shroud of a gas turbine rotor blade are presented. The simulations are performed with a multiblock computer code which solves the Reynolds Averaged Navier-Stokes equations. The effect of inlet boundary layer thickness as well as rotation rate on the tip and shroud heat transfer is examined. The predictions of the blade tip and shroud heat transfer are in reasonable agreement with the experimental measurements. Areas of large heat transfer rates are identified and physical reasoning for the phenomena presented.

  4. ELECTRIC WELDING EQUIPMENT AND AUTOMATION OF WELDING IN CONSTRUCTION,

    DTIC Science & Technology

    WELDING , *ARC WELDING , AUTOMATION, CONSTRUCTION, INDUSTRIES, POWER EQUIPMENT, GENERATORS, POWER TRANSFORMERS, RESISTANCE WELDING , SPOT WELDING , MACHINES, AUTOMATIC, STRUCTURES, WIRING DIAGRAMS, USSR.

  5. Syllabus in Trade Welding.

    ERIC Educational Resources Information Center

    New York State Education Dept., Albany. Bureau of Secondary Curriculum Development.

    The syllabus outlines material for a course two academic years in length (minimum two and one-half hours daily experience) leading to entry-level occupational ability in several welding trade areas. Fourteen units covering are welding, gas welding, oxyacetylene welding, cutting, nonfusion processes, inert gas shielded-arc welding, welding cast…

  6. Wonder Weld

    SciTech Connect

    2012-01-01

    Engineers at the U.S. Department of Energy's Princeton Plasma Physics Laboratory are using the process shown here to create a super-strong weld for the upgrade of a key component of the Lab's experimental nuclear fusion reactor.

  7. Inhomogeneity of microstructure, mechanical properties, magnetism, and corrosion observed in a 12Cr18Ni10Ti fuel assembly shroud irradiated in BN-350 to 59 dpa

    NASA Astrophysics Data System (ADS)

    Maksimkin, O. P.; Tsay, K. V.; Garner, F. A.

    2015-12-01

    A hexagonal shroud containing a standard in-core fueled subassembly from the BN-350 reactor was examined after reaching 59 dpa maximum, followed by long-term storage underwater. Specimens were derived from both mid-face and rib-corner positions. It was shown that there were complex spatial variations in void swelling, mechanical properties, microhardness, radiation-induced magnetism as well as corrosion while underwater. The spatial variations arose from two major sources. The first source was variations in height associated with variations in dpa rate and irradiation temperature. The second source was shown to be spatial variations in starting microstructure arising primarily from a higher level of initial deformation and hardness in the rib-corners of the hexagonal shroud. With irradiation the differences in microhardness between the two regions disappeared, but void swelling in the rib areas was larger than at mid-face positions. The swelling enhancement at the corners is thought to arise primarily from the combined effect of temper annealing at a temperature known to remove carbon from the matrix before irradiation, and the influence of higher deformed microstructures to accelerate recrystallization, possibly with assistance from localized residual stresses. Swelling was relatively low at the bottom low-temperature end of the shroud, but increased on the upper end of the assembly, reflecting primarily a transition between a precipitation regime involving titanium carbide to one involving nickel-rich and silicon-rich G-phase.

  8. Welding method combining laser welding and MIG welding

    SciTech Connect

    Hamasaki, M.

    1985-03-26

    Welding of deep penetration is obtained in a sustrate by a method which comprises first melting the joint portion of the substrates by MIG welding and then focusing a laser beam in the bottom surface of a crater formed in consequence of the MIG welding thereby effecting laser welding of the crater.

  9. PROCESS FOR JACKETING A CORE

    DOEpatents

    Last, G.A.

    1960-07-19

    A process is given for enclosing the uranium core of a nuclear fuel element by placing the core in an aluminum cup and closing the open end of the cup over the core. As the metal of the cup is brought together in a weld over the center of the end of the core, it is extruded inwardly as internal projection into a central recess in the core and outwardly as an external projection. Thus oxide inclusions in the weld of the cup are spread out into the internal and external projections and do not interfere with the integrity of the weld.

  10. Optimal Weld Parameters, Weld Microstructure, Mechanical Properties, and Hydrogen Absorption: An Effective Analysis

    NASA Astrophysics Data System (ADS)

    Bhattacharya, J.; Pal, T. K.

    2011-10-01

    Weld bead-in-grooves were deposited on low alloy, high strength steel plates (ASTM A 517 Grade "F") with a commercial flux-cored filler wire, Auto-MIG 420, at different welding conditions. Microstructure and mechanical properties of welds were characterized by means of optical microscopy, SEM, TEM, EPMA, microhardness measurements, tensile tests, and Charpy impact tests. Hydrogen content of weld metals in as-weld condition and after exposing in simulated service condition was measured by LECO Gas Analyzer. Microstructure of weld metals consisted primarily of lath martensite with small amount of M-A constituents (Martensite-Austenite alternating layers). For some particular welding conditions, such as higher heat input and lower preheat temperatures etc., acicular ferrite is observed with lath martensite. Welds consisting of acicular ferrite in the microstructure showed improved mechanical properties as well as lower hydrogen absorption. The study provides guidelines for selecting proper welding conditions, which results in lower propensity to absorb hydrogen during service, as well as better mechanical properties. Necessity of post-weld heat treatment processes, which is mainly performed to achieve toughness, may be reduced; consequently saving cost and time of the welding process.

  11. The electrical conductivities of candidate beam-waveguide antenna shroud materials

    NASA Technical Reports Server (NTRS)

    Otoshi, T. Y.; Franco, M. M.

    1994-01-01

    The shroud on the beam-waveguide (BWG) antenna at DSS 13 is made from highly magnetic American Society for Testing and Materials (ASTM) A36 steel. Measurements at 8.42 GHz showed that this material (with paint) has a very poor electrical conductivity that is 600 times worse than aluminum. In cases where the BWG mirrors might be slightly misaligned, unintentional illumination and poor electrical conductivity of the shroud walls can cause system noise temperature to be increased significantly. This potential increase of noise temperature contribution can be reduced through the use of better conductivity materials for the shroud walls. An alternative is to attempt to improve the conductivity of the currently used ASTM A36 steel by means of some type of plating, surface treatment, or high-conductivity paints. This article presents the results of a study made to find improved materials for future shrouds and mirror supports.

  12. Experience with technical diagnostics of generator shroud rings at thermal plants

    NASA Astrophysics Data System (ADS)

    Dubov, A. A.

    2009-02-01

    Experience with the application of the method of magnetic memory of metal while controlling the state of the generator shroud rings for in-time recognition of damage that develops in the zones of stress concentration is considered.

  13. Measurement of convective heat transfer to solid cylinders inside ventilated shrouds

    NASA Technical Reports Server (NTRS)

    Daryabeigi, K.; Germain, E. F.; Ash, R. L.

    1984-01-01

    The influence of ventilated cylindrical shrouds on the convective heat transfer to circular cylinders has been studied experimentally. Geometries studied were similar to those used in commercially available platinum resistance thermometers. Experiments showed that thermal response (convection) was enhanced when the shroud ventilation factor was approximately 20 percent (80 percent solid), and that maximum enhancement occurred when the ventilation holes were located symmetrically on either side of the stagnation lines.

  14. Welded Kimberlite?

    NASA Astrophysics Data System (ADS)

    van Straaten, B. I.; Kopylova, M. G.; Russell, J. K.; Scott Smith, B. H.

    2009-05-01

    Welding of pyroclastic deposits generally involves the sintering of hot glassy vesicular particles and requires the presence of a load and/or high temperatures. Welding can occur on various scales as observed in large welded pyroclastic flows, in small-volume agglutinated spatter rims, or as in coalesced clastogenic lava flows. In all these examples welding occurs mainly by reduction or elimination of porosity within the vesicular clasts and/or inter-clast pore space. The end result of welding in pyroclastic deposits is to produce dense, massive, coherent deposits. Here, we present a possible new end-member of the welding process: welding of non- vesicular pyroclasts in intra-crater kimberlite deposits. Kimberlite melt is a low-viscosity liquid carrying abundant crystals. Because of this, kimberlite eruptions generally produce non-vesicular pyroclasts. During welding, these pyroclast cannot deform by volume reduction to form typical fiamme. As a result, welding and compaction in kimberlites proceeds via the reduction of inter-clast pore space alone. The lack of porous pyroclasts limits the maximum amount of volumetric strain within pyroclastic kimberlite deposits to about 30%. This value is substantially lower than the limiting values for welding of more common felsic pyroclastic flows. The lower limit for volumetric strain in welded kimberlite deposits severely restricts the development of a fabric. In addition, pyroclastic kimberlite deposits commonly feature equant-shaped pyroclasts, and equant-shaped crystals. This, in turn, limits the visibility of the results of compaction and pore space reduction, as there are few deformable markers and elongate rigid markers that are able to record the strain during compaction. These features, together with the low viscosity of kimberlite magma and the stratigraphic position of these kimberlite deposits within the upper reaches of the volcanic conduit, call for careful interpretation of coherent-looking rocks in these

  15. Centaur Standard Shroud (CSS) Heated Altitude Jettison Tests

    NASA Technical Reports Server (NTRS)

    1975-01-01

    Altitude jettison tests, at a pressure of 20 torr (0.39 psia), were performed on the Centaur Standard Shroud (CSS) in a 100-foot diameter vacuum chamber. These jettison tests were part of a series of flight qualification tests which were performed on the new CSS system in preparation for the Helios and Viking missions. The first two tests subjected the CSS to a thermal cycle which simulated aerodynamic heating during ascent flight and the third test was performed at altitude pressure and in ambient temperature conditions. The purpose of the ambient temperature test was to provide base line data by which the separate machanical and thermal factors that influence jettison performance could be evaluated individually. The CSS was successfully jettisoned in each of the three tests. Also, thermal, stress, and structural deflection data were obtained which verified the analytical predictions of CSS response to flight environmental conditions and performance during jettison. In addition, much important information was obtained on critical CSS-to-payload clearance losses due to shell motions prior to and during jettison. The effectiveness of the separation system was successfully demonstrated at maximum flight temperatures.

  16. Influence of impeller shroud forces on turbopump rotor dynamics

    NASA Technical Reports Server (NTRS)

    Williams, J. P.; Childs, Dara W.

    1993-01-01

    The shrouded-impeller leakage path forces calculated by Childs have been analyzed to answer two questions. First, because of certain characteristics or the results of Childs, the forces could not be modeled with traditional approaches. Therefore, an approach has been devised to include the forces in conventional rotordynamic analyses. The forces were found to be well-modeled with this approach. Finally, the effect these forces had on a simple rotor-bearing system was analyzed, and, therefore, they, in addition to seal forces, were applied to a Jeffcott rotor. The traditional methods of dynamic system analysis were modified to incorporate the impeller forces and yielded results for the eigenproblem, frequency response, critical speed, transient response, and an iterative technique for finding the frequency of free vibration as well as system stability. All results lead to the conclusion that the forces have little influence on natural frequency but can have appreciable effects on system stability. Specifically, at higher values of fluid swirl at the leakage path entrance, relative stability is reduced. The only unexpected response characteristics that occurred are attributed to the nonlinearity of the model.

  17. Influence of impeller shroud forces on turbopump rotor dynamics

    NASA Technical Reports Server (NTRS)

    Williams, Jim P.; Childs, Dara W.

    1989-01-01

    The shrouded-impeller leakage path forces calculated by Childs (1987) have been analyzed to answer two questions. First, because of certain characteristics of the results of Childs, the forces could not be modeled with traditional approaches. Therefore, an approach has been devised to include the forces in conventional rotordynamic analyses. The forces were approximated by traditional stiffness, damping and inertia coefficients with the addition of whirl-frequency-dependent direct and cross-coupled stiffness terms. The forces were found to be well-modeled with this approach. Finally, the effect these forces had on a simple rotor-bearing system was analyzed, and, therefore, they, in addition to seal forces, were applied to a Jeffcott rotor. The traditional methods of dynamic system analysis were modified to incorporate the impeller forces and yielded results for the eigenproblem, frequency response, critical speed, transient response and an iterative technique for finding the frequency of free vibration as well as system stability. All results lead to the conclusion that the forces have little influence on natural frequency but can have appreciable effects on system stability. Specifically, at higher values of fluid swirl at the leakage path entrance, relative stability is reduced. The only unexpected response characteristics that occurred are attributed to the nonlinearity of the model.

  18. Comparative evaluation of test methods to simulate acoustic response of shroud-enclosed spacecraft structures

    NASA Technical Reports Server (NTRS)

    On, F. J.

    1975-01-01

    Test methods were evaluated to ascertain whether a spacecraft, properly tested within its shroud, could be vibroacoustic tested without the shroud, with adjustments made in the acoustic input spectra to simulate the acoustic response of the missing shroud. The evaluation was based on vibroacoustic test results obtained from a baseline model composed (1) of a spacecraft with adapter, lower support structure, and shroud; (2) of the spacecraft, adapter, and lower structure, but without the shroud; and (3) of the spacecraft and adapter only. Emphasis was placed on the magnitude of the acoustic input changes required to substitute for the shroud and the difficulty of making such input changes, and the degree of missimulation which can result from the performance of a particular, less-than optimum test. Conclusions are drawn on the advantages and disadvantages derived from the use of input spectra adjustment methods and lower support structure simulations. Test guidelines were also developed for planning and performing a launch acoustic-environmental test.

  19. Structure interaction due to thermal bowing of shrouds in steam generator of gas-cooled reactor

    SciTech Connect

    Woo, H.H.

    1981-01-01

    The design of the gas-cooled reactor steam generators includes a tube bundle support plate system which restrains and supports the helical tubes in the steam generator. The support system consists of an array of radially oriented, perforated plates through which the helical tube coils are wound. These support plates have tabs on their edges which fit into vertical slots in the inner and outer shrouds. When the helical tube bundle and support plates are installed in the steam generator, they most likely cannot fit evenly between the inner and outer shrouds. This imperfection leads to different gaps between two extreme sides of the tube bundle and the shrouds. With different gaps through the tube bundle height, the helium flow experiences different cooling effects from the tube bundle. Hence, the temperature distribution in the shrouds will be non-uniform circumferentially since their surrounding helium flow temperatures are varied. These non-uniform temperatures in the shrouds result in the phenomenon of thermal bowing of shrouds.

  20. Effect of honeycomb seals on loss characteristics in shroud cavities of an axial turbine

    NASA Astrophysics Data System (ADS)

    Gao, Jie; Zheng, Qun; Wang, Zheng

    2013-01-01

    The loss in efficiency due to shroud leakage or tip clearance flow accounts for a substantial part of the overall losses in turbomachinery. It is important to identify the leakage loss characteristics in order to optimize turbomachinery. At present, little information is available in the open literature concerning the effect of honeycomb seals on the loss characteristics in shroud cavities of an axial turbine, despite of the widespread use of the honeycomb seals. Therefore, interaction between rotor labyrinth seal leakage flow with and without honeycomb facings and main flow is investigated to provide the loss characteristics of the mixing process of the re-entering leakage flow into the main flow. The effects of honeycomb seals on the flow in shroud cavities and interaction with the main flow are analyzed. An additional study on the impact of subtle shroud cavity exit geometry is also presented. The investigation results indicate that the honeycomb seal affects the over tip leakage flow and reduces mixing losses when compared to the solid labyrinth seal. The leakage flow interactions with the main flow have considerably changed the flow fields in the endwall regions. The proposed research reveals the effects of honeycomb seals on the loss characteristics in shroud cavities and the impact of subtle shroud cavity exit geometry, and it is helpful for the design optimization of turbomachinery.

  1. Vibration response comparison of twisted shrouded blades using different impact models

    NASA Astrophysics Data System (ADS)

    Xie, Fangtao; Ma, Hui; Cui, Can; Wen, Bangchun

    2017-06-01

    On the basis of our previous work (Ma et al., 2016, Journal of Sound and Vibration, 378, 92-108) [36], an improved analytical model (IAM) of a rotating twisted shrouded blade with stagger angle simulated by flexible beam with a tip-mass is established based on Timoshenko beam theory, whose effectiveness is verified using finite element (FE) method. The effects of different parameters such as shroud gaps, contact stiffness, stagger angles and twist angels on the vibration responses of the shrouded blades are analyzed using two different impact models where the adjacent two shrouded blades are simulated by massless springs in impact model 1 (IM1) and those are simulated by Timoshenko beam in impact model 2 (IM2). The results indicate that two impact models agree well under some cases such as big shroud gaps and small contact stiffness due to the small vibration effects of adjacent blades, but not vice versa under the condition of small shroud gaps and big contact stiffness. As for IM2, the resonance appears because the limitation of the adjacent blades is weakened due to their inertia effects, however, the resonance does not appear because of the strong limitation of the springs used to simulate adjacent blades for IM1. With the increase of stagger angles and twist angles, the first-order resonance rotational speed increases due to the increase of the dynamic stiffness under no-impact condition, and the rotational speeds of starting impact and ending impact rise under the impact condition.

  2. Experimental Investigation of a Shrouded Rotor Micro Air Vehicle in Hover and in Edgewise Gusts

    NASA Astrophysics Data System (ADS)

    Hrishikeshavan, Vikram

    Due to the hover capability of rotary wing Micro Air Vehicles (MAVs), it is of interest to improve their aerodynamic performance, and hence hover endurance (or payload capability). In this research, a shrouded rotor configuration is studied and implemented, that has the potential to offer two key operational benefits: enhanced system thrust for a given input power, and improved structural rigidity and crashworthiness of an MAV platform. The main challenges involved in realising such a system for a lightweight craft are: design of a lightweight and stiff shroud, and increased sensitivity to external flow disturbances that can affect flight stability. These key aspects are addressed and studied in order to assess the capability of the shrouded rotor as a platform of choice for MAV applications. A fully functional shrouded rotor vehicle (disk loading 60 N/ m2) was designed and constructed with key shroud design variables derived from previous studies on micro shrouded rotors. The vehicle weighed about 280 g (244 mm rotor diameter). The shrouded rotor had a 30% increase in power loading in hover compared to an unshrouded rotor. Due to the stiff, lightweight shroud construction, a net payload benefit of 20-30 g was achieved. The different components such as the rotor, stabilizer bar, yaw control vanes and the shroud were systematically studied for system efficiency and overall aerodynamic improvements. Analysis of the data showed that the chosen shroud dimensions was close to optimum for a design payload of 250 g. Risk reduction prototypes were built to sequentially arrive at the final configuration. In order to prevent periodic oscillations in ight, a hingeless rotor was incorporated in the shroud. The vehicle was successfully ight tested in hover with a proportional-integralderivative feedback controller. A flybarless rotor was incorporated for efficiency and control moment improvements. Time domain system identification of the attitude dynamics of the flybar and

  3. Hyperbaric welding works dry or wet

    SciTech Connect

    Nellessen, P.; Potter, D.J.; Stevenson, A.

    1982-06-05

    This article presents the application of underwater welding in the installation and repair of offshore structures and pipelines of the petroleum industry. Underwater platform structrual repairs have employed wet and dry hypebaric welding. Hyperbaric welding techniques can be accomplished faster, without compromising quality, by employing the flux-cored arc welding process. This process requires a complex underwater wire feeder package which can adversely affect equipment reliability and system downtime. Flux-cored and solid wire feed packages have been used for hyperbaric welding in the past with various degrees of success. The ever present potential for wire-feeder canister flooding during development and welding prompted a new, more reliable design concept. The new concept tried to improve upon the ever-present potential for wire-feeder canister flooding during deployment and welding. The concept was followed by fabrication and testing of a new packaged wire-feeder system which can be deployed in depths to 300 FSW, while like wire feed unit and welding gun remain at 10 atm of pressure. The design completely eliminates the requirement to equilize pressure in the wire feed canister as it is lowered to the work site. Thus, the potential for canister flooding is reduced dramatically.

  4. Manganese in occupational arc welding fumes--aspects on physiochemical properties, with focus on solubility.

    PubMed

    Taube, Fabian

    2013-01-01

    Physicochemical properties, such as particle sizes, composition, and solubility of welding fumes are decisive for the bioaccessibility of manganese and thereby for the manganese cytotoxic and neurotoxic effects arising from various welding fumes. Because of the diverse results within the research on welding fume solubility, this article aims to review and discuss recent literature on physicochemical properties of gas metal arc welding, shielded metal arc welding, and flux-cored arc welding fumes, with focus on solubility properties. This article also presents a short introduction to the literature on arc welding techniques, health effects from manganese, and occupational exposure to manganese among welders.

  5. Welding Curtains

    NASA Astrophysics Data System (ADS)

    1984-01-01

    Concept of transparent welding curtains made of heavy duty vinyl originated with David F. Wilson, President of Wilson Sales Company. In 1968, Wilson's curtains reduced glare of welding arc and blocked ultraviolet radiation. When later research uncovered blue light hazards, Wilson sought improvement of his products. He contracted Dr. Charles G. Miller and James B. Stephens, both of Jet Propulsion Laboratory (JPL), and they agreed to undertake development of a curtain capable of filtering out harmful irradiance, including ultraviolet and blue light and provide protection over a broad range of welding operation. Working on their own time, the JPL pair spent 3 years developing a patented formula that includes light filtering dyes and small particles of zinc oxide. The result was the Wilson Spectra Curtain.

  6. Narrow gap laser welding

    DOEpatents

    Milewski, John O.; Sklar, Edward

    1998-01-01

    A laser welding process including: (a) using optical ray tracing to make a model of a laser beam and the geometry of a joint to be welded; (b) adjusting variables in the model to choose variables for use in making a laser weld; and (c) laser welding the joint to be welded using the chosen variables.

  7. Narrow gap laser welding

    DOEpatents

    Milewski, J.O.; Sklar, E.

    1998-06-02

    A laser welding process including: (a) using optical ray tracing to make a model of a laser beam and the geometry of a joint to be welded; (b) adjusting variables in the model to choose variables for use in making a laser weld; and (c) laser welding the joint to be welded using the chosen variables. 34 figs.

  8. Weld pool oscillation during pulsed GTA welding

    SciTech Connect

    Aendenroomer, A.J.R.; Ouden, G. den

    1996-12-31

    This paper deals with weld pool oscillation during pulsed GTA welding and with the possibility to use this oscillation for in-process control of weld penetration. Welding experiments were carried out under different welding conditions. During welding the weld pool was triggered into oscillation by the normal welding pulses or by extra current pulses. The oscillation frequency was measured both during the pulse time and during the base time by analyzing the arc voltage variation using a Fast Fourier Transformation program. Optimal results are obtained when full penetration occurs during the pulse time and partial penetration during the base time. Under these conditions elliptical overlapping spot welds are formed. In the case of full penetration the weld pool oscillates in a low frequency mode (membrane oscillation), whereas in the case of partial penetration the weld pool oscillates in a high frequency mode (surface oscillation). Deviation from the optimal welding conditions occurs when high frequency oscillation is observed during both pulse time and base time (underpenetration) or when low frequency oscillation is observed during both pulse time and base time (overpenetration). In line with these results a penetration sensing system with feedback control was designed, based on the criterion that optimal weld penetration is achieved when two peaks are observed in the frequency distribution. The feasibility of this sensing system for orbital tube welding was confirmed by the results of experiments carried out under various welding conditions.

  9. ARc Welding (Industrial Processing Series).

    DTIC Science & Technology

    ARC WELDING , *BIBLIOGRAPHIES), (*ARC WELDS, BIBLIOGRAPHIES), ALUMINUM ALLOYS, TITANIUM ALLOYS, CHROMIUM ALLOYS, METAL PLATES, SPOT WELDING , STEEL...INERT GAS WELDING , MARAGING STEELS, MICROSTRUCTURE, HEAT RESISTANT ALLOYS, HEAT RESISTANT METALS, WELDABILITY, MECHANICAL PROPERTIES, MOLYBDENUM ALLOYS, NICKEL ALLOYS, RESISTANCE WELDING

  10. Melt Infiltrated Ceramic Matrix Composites for Shrouds and Combustor Liners of Advanced Industrial Gas Turbines

    SciTech Connect

    Gregory Corman; Krishan Luthra; Jill Jonkowski; Joseph Mavec; Paul Bakke; Debbie Haught; Merrill Smith

    2011-01-07

    This report covers work performed under the Advanced Materials for Advanced Industrial Gas Turbines (AMAIGT) program by GE Global Research and its collaborators from 2000 through 2010. A first stage shroud for a 7FA-class gas turbine engine utilizing HiPerComp{reg_sign}* ceramic matrix composite (CMC) material was developed. The design, fabrication, rig testing and engine testing of this shroud system are described. Through two field engine tests, the latter of which is still in progress at a Jacksonville Electric Authority generating station, the robustness of the CMC material and the shroud system in general were demonstrated, with shrouds having accumulated nearly 7,000 hours of field engine testing at the conclusion of the program. During the latter test the engine performance benefits from utilizing CMC shrouds were verified. Similar development of a CMC combustor liner design for a 7FA-class engine is also described. The feasibility of using the HiPerComp{reg_sign} CMC material for combustor liner applications was demonstrated in a Solar Turbines Ceramic Stationary Gas Turbine (CSGT) engine test where the liner performed without incident for 12,822 hours. The deposition processes for applying environmental barrier coatings to the CMC components were also developed, and the performance of the coatings in the rig and engine tests is described.

  11. Molecular Exploration of the First-Century Tomb of the Shroud in Akeldama, Jerusalem

    PubMed Central

    Matheson, Carney D.; Vernon, Kim K.; Lahti, Arlene; Fratpietro, Renee; Spigelman, Mark; Gibson, Shimon; Greenblatt, Charles L.; Donoghue, Helen D.

    2009-01-01

    The Tomb of the Shroud is a first-century C.E. tomb discovered in Akeldama, Jerusalem, Israel that had been illegally entered and looted. The investigation of this tomb by an interdisciplinary team of researchers began in 2000. More than twenty stone ossuaries for collecting human bones were found, along with textiles from a burial shroud, hair and skeletal remains. The research presented here focuses on genetic analysis of the bioarchaeological remains from the tomb using mitochondrial DNA to examine familial relationships of the individuals within the tomb and molecular screening for the presence of disease. There are three mitochondrial haplotypes shared between a number of the remains analyzed suggesting a possible family tomb. There were two pathogens genetically detected within the collection of osteological samples, these were Mycobacterium tuberculosis and Mycobacterium leprae. The Tomb of the Shroud is one of very few examples of a preserved shrouded human burial and the only example of a plaster sealed loculus with remains genetically confirmed to have belonged to a shrouded male individual that suffered from tuberculosis and leprosy dating to the first-century C.E. This is the earliest case of leprosy with a confirmed date in which M. leprae DNA was detected. PMID:20016819

  12. Blood stains of the Turin Shroud 2015: beyond personal hopes and limitations of techniques.

    PubMed

    Di Minno, Giovanni; Scala, Rosanna; Ventre, Itala; de Gaetano, Giovanni

    2016-06-01

    In the early '80s, evidence was provided that, rather than a dye (red okra), hemoglobin was indeed responsible for the alleged blood stains of the Turin Shroud. Such stains were shown to belong to an MNS positive individual of the AB group, and the halos surrounding the blood stains were compatible with serum containing trace amounts of bilirubin, albumin and immunoglobulins. However, being only based on indirect and circumstantial evidence, most of these data were challenged. In the late '90s, together with the evidence of the gene coding β-globin, contamination between male and female DNA was documented on the Turin Shroud. Although the presence of male was more noticeable than female DNA, these data were considered null and void. These days, to establish that blood indisputably belongs to an MNS positive individual of the AB group, and to exclude DNA contamination, high-specificity techniques with monoclonal antibodies and molecular studies on nuclear and mitochondrial DNA are needed. Indeed, consistent with DNA contamination on the Turin Shroud, sequences from multiple subjects of different ethnic origins have been recently detected on the human mitochondrial genome extracted from dust particles of the linen. Innovative concepts are likely to come up using modern research approaches to evaluate the issue of blood stains of the Turin Shroud. Nor can we rule out the possibility that religious implications of the new findings on the Turin Shroud might be envisaged. Conceivably enough, the ongoing debate will be fierce and passionate, especially in the media.

  13. Electroslag and electrogas welding

    NASA Technical Reports Server (NTRS)

    Campbell, H. C.

    1972-01-01

    These two new joining methods perform welding in the vertical position, and therein lies the secret of their impressive advantages in material handling, in weld preparation, in welding speed, in freedom from distortion, and in weld soundness. Once the work has been set in the proper vertical position for welding, no further plate handling is required. The molten filler metal is held in place by copper shoes or dams, and the weld is completed in one pass.

  14. Welding processes and practices

    SciTech Connect

    Koellhoffer, L.; Manz, A.F.; Hornberger, G.

    1987-01-01

    Each section begins with basic process theory and moves on to practical exercises that become increasingly more difficult. Among the many processes and practices covered are: the materials and mechanical factors, basic positions and joints, oxyfuel gas welding, oxyacetylene welding of carbon steel, shielded metal arc welding, flux-colored arc welding, and gas tungsten arc welding. Discusses the advantages and disadvantages of welding, and presents trouble-shooting techniques.

  15. Self-Shielded Flux Cored Wire Evaluation

    DTIC Science & Technology

    1980-12-01

    shipbuilding industry . SMAW , like all welding processes however, is not utopian and has certain cost effective shortcomings relative to productivity. As a means...Knoop Hardness Traverse Typical Microstructure of the Heating & Cooling Effects of Multipass Welding Typical Ampsrages Used for Flat Position Welding...Appendix Typical Amperages Used for Vertical Up Welding III E7018 SMAW Electrodes vs. Gasless Flux Cored Wires v LIST OF TABLES Table Page 1 2 3 4 5 6

  16. After Effects of Welding Armor Steels

    DTIC Science & Technology

    2011-08-31

    the coating and moisture • Different electrodes causes different hydrogen content in the weld metal • SMAW electrodes produce the widest range of...Low Hydrogen Processes – SMAW – FCAW • Electrode Selection – Solid Core Wires or Metal Core – Non- Low Hydrogen Rods • Electrode Storage – Rod

  17. Electrochemical reduction of UO2 in LiCl-Li2O molten salt using porous and nonporous anode shrouds

    NASA Astrophysics Data System (ADS)

    Choi, Eun-Young; Won, Chan Yeon; Cha, Ju-Sun; Park, Wooshin; Im, Hun Suk; Hong, Sun-Seok; Hur, Jin-Mok

    2014-01-01

    Electrochemical reductions of uranium oxide in a molten LiCl-Li2O electrolyte were carried out using porous and nonporous anode shrouds. The study focused on the effect of the type of anode shroud on the current density by running experiments with six anode shrouds. Dense ceramics, MgO, and MgO (3 wt%) stabilized ZrO2 (ZrO2-MgO) were used as nonporous shrouds. STS 20, 100, and 300 meshes and ZrO2-MgO coated STS 40 mesh were used as porous shrouds. The current densities (0.34-0.40 A cm-2) of the electrolysis runs using the nonporous anode shrouds were much lower than those (0.76-0.79 A cm-2) of the runs using the porous shrouds. The ZrO2-MgO shroud (600-700 MPa at 25 °C) showed better bending strength than that of MgO (170 MPa at 25 °C). The high current densities achieved in the electrolysis runs using the porous anode shrouds were attributed to the transport of O2- ions through the pores in meshes of the shroud wall. ZrO2-MgO coating on STS mesh was chemically unstable in a molten LiCl-Li2O electrolyte containing Li metal. The electrochemical reduction runs using STS 20, 100, and 300 meshes showed similar current densities in spite of their different opening sizes. The STS mesh shrouds which were immersed in a LiCl-Li2O electrolyte were stable without any damage or corrosion.

  18. Anode shroud for off-gas capture and removal from electrolytic oxide reduction system

    DOEpatents

    Bailey, James L.; Barnes, Laurel A.; Wiedmeyer, Stanley G.; Williamson, Mark A.; Willit, James L.

    2014-07-08

    An electrolytic oxide reduction system according to a non-limiting embodiment of the present invention may include a plurality of anode assemblies and an anode shroud for each of the anode assemblies. The anode shroud may be used to dilute, cool, and/or remove off-gas from the electrolytic oxide reduction system. The anode shroud may include a body portion having a tapered upper section that includes an apex. The body portion may have an inner wall that defines an off-gas collection cavity. A chimney structure may extend from the apex of the upper section and be connected to the off-gas collection cavity of the body portion. The chimney structure may include an inner tube within an outer tube. Accordingly, a sweep gas/cooling gas may be supplied down the annular space between the inner and outer tubes, while the off-gas may be removed through an exit path defined by the inner tube.

  19. Colouring fabrics with excimer lasers to simulate encoded images: the case of the Shroud of Turin

    NASA Astrophysics Data System (ADS)

    Di Lazzaro, P.; Baldacchini, G.; Fanti, G.; Murra, D.; Santoni, A.

    2008-10-01

    The faint body image embedded into the Turin Shroud has not yet explained by traditional science. We present experimental results of excimer laser irradiation (wavelengths 308 nm and 193 nm) of a raw linen fabric and of a linen cloth, seeking for a possible mechanism of image formation. The permanent coloration of both linens is a threshold effect on the laser beam intensity and it can be achieved only in a surprisingly narrow range of irradiation parameters: the shorter the wavelength, the narrower the range. We also obtained the first direct evidence of latent images impressed on linen that appear in a relatively long period (one year) after a laser irradiation that at first did not generate a clear image. The results are compared to the characteristics of the Turin Shroud, commenting the possibility that a burst of directional ultraviolet radiation may have played a role in the formation of the Shroud image.

  20. Coloring linens with excimer lasers to simulate the body image of the Turin Shroud

    NASA Astrophysics Data System (ADS)

    Baldacchini, Giuseppe; di Lazzaro, Paolo; Murra, Daniele; Fanti, Giulio

    2008-03-01

    The body image of the Turin Shroud has not yet been explained by traditional science; so a great interest in a possible mechanism of image formation still exists. We present preliminary results of excimer laser irradiation (wavelength of 308 nm) of a raw linen fabric and of a linen cloth. The permanent coloration of both linens is a threshold effect of the laser beam intensity, and it can be achieved only in a narrow range of irradiation parameters, which are strongly dependent on the pulse width and time sequence of laser shots. We also obtained the first direct evidence of latent images impressed on linen that appear in a relatively long period (one year) after laser irradiation that at first did not generate a clear image. The results are compared with the characteristics of the Turin Shroud, reflecting the possibility that a burst of directional ultraviolet radiation may have played a role in the formation of the Shroud image.

  1. Infrared fine-structure line diagnostics of shrouded active galactic nuclei

    NASA Technical Reports Server (NTRS)

    Voit, G. M.

    1992-01-01

    The ultraluminous far-IR galaxies revealed by IRAS, quasar-like in luminosity but smothered in molecular gas, probably conceal either immense starbursts or luminous active nuclei. In both scenarios, these objects ought to produce copious infrared fine-structure emission with several lines comparable to H-beta in luminosity. We show how these lines, if detected, can be used to determine the electron densities and far-IR obscurations of shrouded photoionized regions and to constrain the shape and ionization parameter of the ionizing spectra. The presence of Ne v emission in particular will distinguish shrouded AGNs from shrouded starbursts. Since all active galaxies photoionize at least some surrounding material, these diagnostics can also be applied to active galaxies in general and will aid in studying how an active nucleus interacts with the interstellar medium of its host galaxy.

  2. CFD study of leakage flows in shroud cavities of a compressor impeller

    NASA Astrophysics Data System (ADS)

    Soldatova, K.

    2017-08-01

    The flow character in a gap between shroud disc of an impeller and a stator surface (shroud cavity) influences disc friction loss, labyrinth seal loss (parasitic losses) and thrust force. Flow calculations inside the shroud cavity of a model of centrifugal compressor stage and its labyrinth seal in a range of flow rates and axial width and radial gap are presented. The results are presented in terms of non-dimensional coefficients of flow, disc friction and seal leakage losses coefficients and pressure coefficient. The distributions meridional and tangential flow velocities correspond to the continuity and equilibrium equations – flow radial circulation exists in wide cavity and is absent in narrow cavities. The radial pressure distributions as measured and calculated are not fully comparable. The possible reason is that CFD-calculated leakage coefficient is less than calculated by A.Stodola formula. The influence of a cavity width on the losses and the thrust force requires a balanced design.

  3. Electrochemical machining process for forming surface roughness elements on a gas turbine shroud

    DOEpatents

    Lee, Ching-Pang; Johnson, Robert Alan; Wei, Bin; Wang, Hsin-Pang

    2002-01-01

    The back side recessed cooling surface of a shroud defining in part the hot gas path of a turbine is electrochemically machined to provide surface roughness elements and spaces therebetween to increase the heat transfer coefficient. To accomplish this, an electrode with insulating dielectric portions and non-insulating portions is disposed in opposition to the cooling surface. By passing an electrolyte between the cooling surface and electrode and applying an electrical current between the electrode and a shroud, roughness elements and spaces therebetween are formed in the cooling surface in opposition to the insulating and non-insulating portions of the electrode, hence increasing the surface area and heat transfer coefficient of the shroud.

  4. Weld pool phenomena

    SciTech Connect

    David, S.A.; Vitek, J.M.; Zacharia, T.; DebRoy, T.

    1994-09-01

    During welding, the composition, structure and properties of the welded structure are affected by the interaction of the heat source with the metal. The interaction affects the fluid flow, heat transfer and mass transfer in the weld pool, and the solidification behavior of the weld metal. In recent years, there has been a growing recognition of the importance of the weld pool transport processes and the solid state transformation reactions in determining the composition, structure and properties of the welded structure. The relation between the weld pool transport processes and the composition and structure is reviewed. Recent applications of various solidification theories to welding are examined to understand the special problems of weld metal solidification. The discussion is focussed on the important problems and issues related to weld pool transport phenomena and solidification. Resolution of these problems would be an important step towards a science based control of composition, structure and properties of the weld metal.

  5. Friction plug welding

    NASA Technical Reports Server (NTRS)

    Takeshita, Riki (Inventor); Hibbard, Terry L. (Inventor)

    2001-01-01

    Friction plug welding (FPW) usage is advantageous for friction stir welding (FSW) hole close-outs and weld repairs in 2195 Al--Cu--Li fusion or friction stir welds. Current fusion welding methods of Al--Cu--Li have produced welds containing varied defects. These areas are found by non-destructive examination both after welding and after proof testing. Current techniques for repairing typically small (<0.25) defects weaken the weldment, rely heavily on welders' skill, and are costly. Friction plug welding repairs increase strength, ductility and resistance to cracking over initial weld quality, without requiring much time or operator skill. Friction plug welding while pulling the plug is advantageous because all hardware for performing the weld can be placed on one side of the workpiece.

  6. WELDING APPARATUS

    DOEpatents

    Correy, T.B.; DeWitt, D.E.; Nelson, I.V.

    1963-04-23

    This patent covers an arrangement for replacing air in a welding chamber with an inert gas. This operation usually is time-consuming because of the tendency of the inert gas to mix with the air being removed from the welding chamber. The chamber is open at the bottom and has at its top a cover and a porous plate a little below the cover. The inert gas is admitted to the chamber through two screened openings in the cover. On passing through the porous plate, the gas acts as a piston extending across the chamber and moving downwardly to expel the air through the lower open end of the chamber, with a minimum of mixing with the air being expelled. (AEC)

  7. Friction Stir Welding

    NASA Technical Reports Server (NTRS)

    Nunes, Arthur C., Jr.

    2008-01-01

    Friction stir welding (FSW) is a solid state welding process invented in 1991 at The Welding Institute in the United Kingdom. A weld is made in the FSW process by translating a rotating pin along a weld seam so as to stir the sides of the seam together. FSW avoids deleterious effects inherent in melting and promises to be an important welding process for any industries where welds of optimal quality are demanded. This article provides an introduction to the FSW process. The chief concern is the physical effect of the tool on the weld metal: how weld seam bonding takes place, what kind of weld structure is generated, potential problems, possible defects for example, and implications for process parameters and tool design. Weld properties are determined by structure, and the structure of friction stir welds is determined by the weld metal flow field in the vicinity of the weld tool. Metal flow in the vicinity of the weld tool is explained through a simple kinematic flow model that decomposes the flow field into three basic component flows: a uniform translation, a rotating solid cylinder, and a ring vortex encircling the tool. The flow components, superposed to construct the flow model, can be related to particular aspects of weld process parameters and tool design; they provide a bridge to an understanding of a complex-at-first-glance weld structure. Torques and forces are also discussed. Some simple mathematical models of structural aspects, torques, and forces are included.

  8. Stochastic distribution of the fibrils that yielded the Shroud of Turin body image

    NASA Astrophysics Data System (ADS)

    Fazio, G.; Mandaglio, G.

    2011-07-01

    The fibrils that yielded the Shroud body image show a stochastic distribution on the Linen of Turin. In fact, the probability of a fibril yellowing is a function of the energy, while this is not the case for the optical density value. This means that the above image is a latent image. We suggest thermal radiation or low-temperature chemical processes as possible natural energy sources to explain, by stochastic effects, the Shroud body image formation. Unfortunately, due to the nature of the phenomenon, we are not able to extract the energy source.

  9. Concepts for a Shroud or Propellant Tank Derived Deep Space Habitat

    NASA Technical Reports Server (NTRS)

    Howard, Robert L.

    2012-01-01

    Long duration human spaceflight missions beyond Low Earth Orbit will require much larger spacecraft than capsules such as the Russian Soyuz or American Orion Multi-Purpose Crew Vehicle. A concept spacecraft under development is the Deep Space Habitat, with volumes approaching that of space stations such as Skylab, Mir, and the International Space Station. This paper explores several concepts for Deep Space Habitats constructed from a launch vehicle shroud or propellant tank. It also recommends future research using mockups and prototypes to validate the size and crew station capabilities of such a habitat. Keywords: Exploration, space station, lunar outpost, NEA, habitat, long duration, deep space habitat, shroud, propellant tank.

  10. Composite wall concept for high temperature turbine shrouds: Heat transfer analysis

    NASA Technical Reports Server (NTRS)

    Stepka, F. S.; Ludwig, L. P.

    1980-01-01

    A heat transfer analysis was made of a composite wall shroud consisting of a ceramic thermal barrier layer bonded to a porous metal layer which, in turn, is bonded to a metal base. The porous metal layer serves to mitigate the strain differences between the ceramic and the metal base. Various combinations of ceramic and porous metal layer thicknesses and of porous metal densities and thermal conductivities were investigated to determine the layer thicknesses required to maintain a limiting temperature in the porous metal layer. Analysis showed that the composite wall offered significant air cooling flow reductions compared to an all impingement air cooled, all metal shroud.

  11. Mcnp-Based Methodology to Calculate Helium Production in Bwr Shrouds

    NASA Astrophysics Data System (ADS)

    Sitaraman, S.; Chiang, R.-T.; Oliver, B. M.

    2003-06-01

    A three-dimensional computational method based on Monte Carlo radiation transport techniques was developed to calculate thermal and fast neutron fields in the downcomer region of a Boiling Water Reactor (BWR). This methodology was validated using measured data obtained from an operating BWR. The helium production was measured in stainless steel at locations near the shroud and compared with values from the Monte Carlo calculations. The methodology produced results that were in agreement with measurements, thereby providing a useful tool for the determination of helium levels in shroud components.

  12. Robotic arc welding is off and running at Caterpillar

    SciTech Connect

    Irving, B.

    2000-04-01

    Many experts have long regarded Caterpillar Inc., Peoria, Ill, as not only the largest but perhaps the wisest user of arc welding technology in the world. So it is no surprise Caterpillar was in on the ground floor when robots were first introduced to arc welding. In the early years, which started almost 20 years ago, there were growing pains. There was a huge amount of research into robotic arc welding at the Caterpillar Manufacturing Development Center in East Peoria, Ill., and developments in advanced robotic systems continue today at the Tech Center in Mossville, Ill. The original spadework has paid off to the extent the company now has several hundred robots in operation throughout its plants worldwide specifically engaged in arc welding. Why all this effort? What was the goal? Howard Ludewig, project manager, welding engineering, answered both questions quickly and to the point: Quality, productivity and environmental impact. There was a time not too many years ago when welders wielding semiautomatic guns performed most of the welding operations in a typical Caterpillar manufacturing plant. Most of the welds were made with flux-cored wire. Today, most of the welders have become robot operators or have moved to other jobs. Robotic arc welding systems now make the welds the welders produced in the past. Nowadays, the welds are made mostly by solid, not flux-cored, wire. Things are quiet. The plant area is clean.

  13. Baseline Experimental Results on the Effect of Oil Temperature on Shrouded Meshed Spur Gear Windage Power Loss

    NASA Technical Reports Server (NTRS)

    Delgado, Irebert R.; Hurrell, Michael James

    2017-01-01

    Rotorcraft gearbox efficiencies are reduced at increased surface speeds due to viscous and impingement drag on the gear teeth. This windage power loss can affect overall mission range, payload, and frequency of transmission maintenance. Experimental and analytical studies on shrouding for single gears have shown it be potentially effective in mitigating windage power loss. Efficiency studies on unshrouded meshed gears have shown the effect of speed, oil viscosity, temperature, load, lubrication scheme, etc. on gear windage power loss. The open literature does not cite data on shrouded meshed spur gears. Gear windage power loss test results are presented on shrouded meshed spur gears at elevated oil inlet temperatures and constant oil pressure both with and without shrouding. Shroud effectiveness is compared at four oil inlet temperatures. The results are compared to the available literature and follow-up work is outlined.

  14. Baseline Experimental Results on the Effect of Oil Temperature on Shrouded Meshed Spur Gear Windage Power Loss

    NASA Technical Reports Server (NTRS)

    Delgado, Irebert R.; Hurrell, Michael

    2017-01-01

    Rotorcraft gearbox efficiencies are reduced at increased surface speeds due to viscous and impingement drag on the gear teeth. This windage power loss can affect overall mission range, payload, and frequency of transmission maintenance. Experimental and analytical studies on shrouding for single gears have shown it to be potentially effective in mitigating windage power loss. Efficiency studies on unshrouded meshed gears have shown the effect of speed, oil viscosity, temperature, load, lubrication scheme, etc. on gear windage power loss. The open literature does not contain experimental test data on shrouded meshed spur gears. Gear windage power loss test results are presented on shrouded meshed spur gears at elevated oil inlet temperatures and constant oil pressure both with and without shrouding. Shroud effectiveness is compared at four oil inlet temperatures. The results are compared to the available literature and follow-up work is outlined.

  15. Introduction to Welding.

    ERIC Educational Resources Information Center

    Fortney, Clarence; Gregory, Mike

    This curriculum guide provides six units of instruction on basic welding. Addressed in the individual units of instruction are the following topics: employment opportunities for welders, welding safety and first aid, welding tools and equipment, basic metals and metallurgy, basic math and measuring, and procedures for applying for a welding job.…

  16. Weld-Bead Shaver

    NASA Technical Reports Server (NTRS)

    Guirguis, Kamal; Price, Daniel S.

    1990-01-01

    Hand-held power tool shaves excess metal from inside circumference of welded duct. Removes excess metal deposited by penetration of tungsten/inert-gas weld or by spatter from electron-beam weld. Produces smooth transition across joint. Easier to use and not prone to overshaving. Also cuts faster, removing 35 in. (89 cm) of weld bead per hour.

  17. Laser welding in space

    NASA Technical Reports Server (NTRS)

    Kaukler, W. F.; Workman, G. L.

    1991-01-01

    Autogenous welds in 304 stainless steel were performed by Nd-YAG laser heating in a simulated space environment. Simulation consists of welding on the NASA KC-135 aircraft to produce the microgravity and by containing the specimen in a vacuum chamber. Experimental results show that the microgravity welds are stronger, harder in the fusion zone, have deeper penetration and have a rougher surface rippling of the weld pool than one-g welds. To perform laser welding in space, a solar-pumped laser concept that significantly increases the laser conversion efficiency and makes welding viable despite the limited power availability of spacecraft is proposed.

  18. Welding properties of thin steel sheets by laser-arc hybrid welding: laser focused arc welding

    NASA Astrophysics Data System (ADS)

    Ono, Moriaki; Shinbo, Yukio; Yoshitake, Akihide; Ohmura, Masanori

    2003-03-01

    Laser-arc hybrid welding combines the laser and arc welding processes to provide advantages not found in either. This process can weld lapped steel sheets that have a larger gap than is possible with laser welding. Blowholes form when lap-welding zinc-coated steel sheets because of the zinc that is vaporized. The laser-arc hybrid welding process can lap-weld zinc-coated steel sheets without causing blowholes. The welding speed of laser-arc hybrid welding is nearly equivalent to that of laser welding. Laser-arc hybrid welding produces high-quality lap joints and is ideal for assembly welding of automotive parts.

  19. Advanced Welding Applications

    NASA Technical Reports Server (NTRS)

    Ding, Robert J.

    2010-01-01

    Some of the applications of advanced welding techniques are shown in this poster presentation. Included are brief explanations of the use on the Ares I and Ares V launch vehicle and on the Space Shuttle Launch vehicle. Also included are microstructural views from four advanced welding techniques: Variable Polarity Plasma Arc (VPPA) weld (fusion), self-reacting friction stir welding (SR-FSW), conventional FSW, and Tube Socket Weld (TSW) on aluminum.

  20. Fusion Welding Research.

    DTIC Science & Technology

    2014-09-26

    alloy for a variety of Navy systems. The fracture toughness of thick plate submerged arc welds is of particular interesc. This project is an...research S on welding processes. Studies include metal vapors in the arc , development of a high speed infrared temperature monitor, digital signal...analysis as a weld process monitor, convection in arc weld pools, droplet transfer and contact tip wear in gas metal arc welding of titanium, and fractd’re

  1. Computational fluid dynamic modeling of a medium-sized surface mine blasthole drill shroud

    PubMed Central

    Zheng, Y.; Reed, W.R.; Zhou, L.; Rider, J.P.

    2016-01-01

    The Pittsburgh Mining Research Division of the U.S. National Institute for Occupational Safety and Health (NIOSH) recently developed a series of models using computational fluid dynamics (CFD) to study airflows and respirable dust distribution associated with a medium-sized surface blasthole drill shroud with a dry dust collector system. Previously run experiments conducted in NIOSH’s full-scale drill shroud laboratory were used to validate the models. The setup values in the CFD models were calculated from experimental data obtained from the drill shroud laboratory and measurements of test material particle size. Subsequent simulation results were compared with the experimental data for several test scenarios, including 0.14 m3/s (300 cfm) and 0.24 m3/s (500 cfm) bailing airflow with 2:1, 3:1 and 4:1 dust collector-to-bailing airflow ratios. For the 2:1 and 3:1 ratios, the calculated dust concentrations from the CFD models were within the 95 percent confidence intervals of the experimental data. This paper describes the methodology used to develop the CFD models, to calculate the model input and to validate the models based on the experimental data. Problem regions were identified and revealed by the study. The simulation results could be used for future development of dust control methods for a surface mine blasthole drill shroud. PMID:27932851

  2. 124. Pre1911. View forward from mizzen shrouds, starboard side; Chinese ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    124. Pre-1911. View forward from mizzen shrouds, starboard side; Chinese cannery workers boarding ship from barge, S/V BENJAMIN F. PACKARD in background. Note main fife rail with fresh water pump. Fred Heick Collection. (G12.799) - Ship BALCLUTHA, 2905 Hyde Street Pier, San Francisco, San Francisco County, CA

  3. Erection of a Centaur Standard Shroud at Plum Brook Station’s B-3 Test Stand

    NASA Image and Video Library

    1972-08-21

    A section of the Centaur Standard Shroud transported to Nuclear Rocket Dynamics and Control Facility, or B-3 Test Stand, at the National Aeronautics and Space Administration’s (NASA) Plum Brook Station. B-3 was built in the early 1960s to test full-scale liquid hydrogen fuel systems in simulated altitude conditions. The facility was used in 1972, however, for testing of the Centaur Standard Shroud’s ejection system. In the late 1960s NASA engineers were planning the ambitious new Viking mission to send two rover vehicles to the surface of Mars. The Viking rovers were the heaviest payloads ever attempted and were over three times the weight of Atlas-Centaur’s previous heaviest payload. Consequently, NASA engineers selected the more powerful the Titan III rocket booster to mate with the Centaur. Concurrently, General Dynamics was in the process of introducing a new Centaur model for Titan—the D-1T. The biggest change for the D-1T was a completely new shroud designed by Lockheed, called the Centaur Standard Shroud. The shroud, its insulation, the Centaur ground-hold purge system, and the hydrogen tank venting system were all studied in B-3. After more than two years of preparations, the tests were run between April and July 1973. The tests determined the ultimate flight loads on two axes, established the Centaur’s load sharing, the level of propellant boiloff during launch holds, and the vent system capacity. The Centaur Standard Shroud performed flawlessly during the August 20 and September 9, 1975 launches of Viking 1 and 2.

  4. Television Monitoring System for Welding

    NASA Technical Reports Server (NTRS)

    Vallow, K.; Gordon, S.

    1986-01-01

    Welding process in visually inaccessible spots viewed and recorded. Television system enables monitoring of welding in visually inaccessible locations. System assists welding operations and provide video record, used for weld analysis and welder training.

  5. Television Monitoring System for Welding

    NASA Technical Reports Server (NTRS)

    Vallow, K.; Gordon, S.

    1986-01-01

    Welding process in visually inaccessible spots viewed and recorded. Television system enables monitoring of welding in visually inaccessible locations. System assists welding operations and provide video record, used for weld analysis and welder training.

  6. Laser cutting apparatus for nuclear core fuel subassembly

    DOEpatents

    Walch, Allan P.; Caruolo, Antonio B.

    1982-02-23

    The object of the invention is to provide a system and apparatus which employs laser cutting to disassemble a nuclear core fuel subassembly. The apparatus includes a gantry frame (C) which straddles the core fuel subassembly (14), an x-carriage (22) travelling longitudinally above the frame which carries a focus head assembly (D) having a vertically moving carriage (46) and a laterally moving carriage (52), a system of laser beam transferring and focusing mirrors carried by the x-carriage and focusing head assembly, and a shroud follower (F) and longitudinal follower (G) for following the shape of shroud (14) to maintain a beam focal point (44) fixed upon the shroud surface for accurate cutting.

  7. Development of New Materials and Technologies for Welding and Surfacing at Research and Production Center "Welding Processes and Technologies"

    NASA Astrophysics Data System (ADS)

    Kozyrev, N. A.; Kryukov, R. E.; Galevsky, G. V.; Titov, D. A.; Shurupov, V. M.

    2015-09-01

    The paper provides description of research into the influence of new materials and technologies on quality parameters of welds and added metal carried out at research and production center «Welding processes and technologies». New welding technologies of tanks for northern conditions are considered, as well as technologies of submerged arc welding involving fluxing agents AN - 348, AN - 60, AN - 67, OK. 10.71 and carbon-fluorine containing additives, new flux cored wires and surfacing technologies, teaching programs and a trainer for welders are designed.

  8. Laser weld jig

    DOEpatents

    Van Blarigan, Peter; Haupt, David L.

    1982-01-01

    A system is provided for welding a workpiece (10, FIG. 1) along a predetermined weld line (12) that may be of irregular shape, which includes the step of forming a lip (32) on the workpiece to extend parallel to the weld line, and moving the workpiece by engaging the lip between a pair of rotatable members (34, 36). Rotation of one of the members at a constant speed, causes the workpiece to move so that all points on the weld line sequentially pass a fixed point in space (17) at a constant speed, so that a laser welding beam can be directed at that fixed point to form a weld along the weld line. The workpiece can include a reuseable jig (24) forming the lip, and with the jig constructed to detachably hold parts (22, 20) to be welded at a position wherein the weld line of the parts extends parallel to the lip on the jig.

  9. Welded solar cell interconnection

    NASA Technical Reports Server (NTRS)

    Stofel, E. J.; Browne, E. R.; Meese, R. A.; Vendura, G. J.

    1982-01-01

    The efficiency of the welding of solar-cell interconnects is compared with the efficiency of soldering such interconnects, and the cases in which welding may be superior are examined. Emphasis is placed on ultrasonic welding; attention is given to the solar-cell welding machine, the application of the welding process to different solar-cell configurations, producibility, and long-life performance of welded interconnects. Much of the present work has been directed toward providing increased confidence in the reliability of welding using conditions approximating those that would occur with large-scale array production. It is concluded that there is as yet insufficient data to determine which of three methods (soldering, parallel gap welding, and ultrasonic welding) provides the longest-duration solar panel life.

  10. Numerical Investigation of the Interaction between Mainstream and Tip Shroud Leakage Flow in a 2-Stage Low Pressure Turbine

    NASA Astrophysics Data System (ADS)

    Jia, Wei; Liu, Huoxing

    2014-06-01

    The pressing demand for future advanced gas turbine requires to identify the losses in a turbine and to understand the physical mechanisms producing them. In low pressure turbines with shrouded blades, a large portion of these losses is generated by tip shroud leakage flow and associated interaction. For this reason, shroud leakage losses are generally grouped into the losses of leakage flow itself and the losses caused by the interaction between leakage flow and mainstream. In order to evaluate the influence of shroud leakage flow and related losses on turbine performance, computational investigations for a 2-stage low pressure turbine is presented and discussed in this paper. Three dimensional steady multistage calculations using mixing plane approach were performed including detailed tip shroud geometry. Results showed that turbines with shrouded blades have an obvious advantage over unshrouded ones in terms of aerodynamic performance. A loss mechanism breakdown analysis demonstrated that the leakage loss is the main contributor in the first stage while mixing loss dominates in the second stage. Due to the blade-to-blade pressure gradient, both inlet and exit cavity present non-uniform leakage injection and extraction. The flow in the exit cavity is filled with cavity vortex, leakage jet attached to the cavity wall and recirculation zone induced by main flow ingestion. Furthermore, radial gap and exit cavity size of tip shroud have a major effect on the yaw angle near the tip region in the main flow. Therefore, a full calculation of shroud leakage flow is necessary in turbine performance analysis and the shroud geometric features need to be considered during turbine design process.

  11. Molten core retention assembly

    DOEpatents

    Lampe, Robert F.

    1976-06-22

    Molten fuel produced in a core overheating accident is caught by a molten core retention assembly consisting of a horizontal baffle plate having a plurality of openings therein, heat exchange tubes having flow holes near the top thereof mounted in the openings, and a cylindrical, imperforate baffle attached to the plate and surrounding the tubes. The baffle assembly is supported from the core support plate of the reactor by a plurality of hanger rods which are welded to radial beams passing under the baffle plate and intermittently welded thereto. Preferably the upper end of the cylindrical baffle terminates in an outwardly facing lip to which are welded a plurality of bearings having slots therein adapted to accept the hanger rods.

  12. The electrical conductivities of the DSS-13 beam-waveguide antenna shroud material and other antenna reflector surface materials

    NASA Technical Reports Server (NTRS)

    Otoshi, T. Y.; Franco, M. M.; Reilly, H. F., Jr.

    1992-01-01

    A significant amount of noise temperature can potentially be generated by currently unknown dissipative losses in the beam waveguide (BWG) shroud. The amount of noise temperature contribution from this source is currently being studied. In conjunction with this study, electrical conductivity measurements were made on samples of the DSS-13 BWG shroud material at 8.420 GHz. The effective conductivities of unpainted and painted samples of the BWG shroud were measured to be 0.01 x 10(exp 7) and 0.0036 x 10(exp 7) mhos/m, respectively. This value may be compared with 5.66 x 10(exp 7) mhos/m for high conductivity copper.

  13. Intelligent Welding Controller

    NASA Technical Reports Server (NTRS)

    Cook, George E.; Kumar, Ramaswamy; Prasad, Tanuji; Andersen, Kristinn; Barnett, Robert J.

    1989-01-01

    Control system adapts to changing design requirements and operating conditions. Proposed control system for gas/tungsten arc welding requires only that operator specifies such direct parameters of welds as widths and depths of penetration. In control system for robotic welder, components and functions intimately connected with welding process assigned to controller domain. More general functions assigned to supervisor domain. Initial estimate of indirect parameters of welding process applied to system only at beginning of weld (t=0); after start of welding, outputs from multivariable controller takes place of estimate.

  14. Fusion welding process

    DOEpatents

    Thomas, Kenneth C.; Jones, Eric D.; McBride, Marvin A.

    1983-01-01

    A process for the fusion welding of nickel alloy steel members wherein a ferrite containing pellet is inserted into a cavity in one member and melted by a welding torch. The resulting weld nugget, a fusion of the nickel containing alloy from the members to be welded and the pellet, has a composition which is sufficiently low in nickel content such that ferrite phases occur within the weld nugget, resulting in improved weld properties. The steel alloys encompassed also include alloys containing carbon and manganese, considered nickel equivalents.

  15. An Evaluation of Welding Processes to Reduce Hexavalent Chromium Exposures and Reduce Costs by Using Better Welding Techniques

    PubMed Central

    Keane, Michael J

    2014-01-01

    A group of stainless steel arc welding processes was compared for emission rates of fume and hexavalent chromium, and costs per meter length of weld. The objective was to identify those with minimal emissions and also compare relative labor and consumables costs. The selection included flux-cored arc welding (FCAW), shielded-metal arc welding (SMAW), and multiple gas metal arc welding (GMAW) processes. Using a conical chamber, fumes were collected, and fume generation rates and hexavalent chromium (Cr6+) were measured. GMAW processes used were short-circuit (SC) and pulsed-spray modes. Flux-cored welding used gas shielding. Costs were estimated per meter of a 6.3-mm thick horizontal butt weld. Emission rates of Cr6+ were lowest for GMAW processes and highest for SMAW; several GMAW processes had less than 2% of the SMAW generation rate. Labor and consumable costs for the processes studied were again highest for SMAW, with those of several GMAW types about half that cost. The results show that use of any of the GMAW processes (and flux-cored welding) could substantially reduce fume and Cr6+ emissions, and greatly reduce costs relative to SMAW. PMID:25574138

  16. An evaluation of welding processes to reduce hexavalent chromium exposures and reduce costs by using better welding techniques.

    PubMed

    Keane, Michael J

    2014-01-01

    A group of stainless steel arc welding processes was compared for emission rates of fume and hexavalent chromium, and costs per meter length of weld. The objective was to identify those with minimal emissions and also compare relative labor and consumables costs. The selection included flux-cored arc welding (FCAW), shielded-metal arc welding (SMAW), and multiple gas metal arc welding (GMAW) processes. Using a conical chamber, fumes were collected, and fume generation rates and hexavalent chromium (Cr(6+)) were measured. GMAW processes used were short-circuit (SC) and pulsed-spray modes. Flux-cored welding used gas shielding. Costs were estimated per meter of a 6.3-mm thick horizontal butt weld. Emission rates of Cr(6+) were lowest for GMAW processes and highest for SMAW; several GMAW processes had less than 2% of the SMAW generation rate. Labor and consumable costs for the processes studied were again highest for SMAW, with those of several GMAW types about half that cost. The results show that use of any of the GMAW processes (and flux-cored welding) could substantially reduce fume and Cr(6+) emissions, and greatly reduce costs relative to SMAW.

  17. Welding in airplane construction

    NASA Technical Reports Server (NTRS)

    Rechtlich, A; Schrenk, M

    1928-01-01

    The present article attempts to explain the principles for the production of a perfect weld and to throw light on the unexplained problems. Moreover, it is intended to elucidate the possibilities of testing the strength and reliability of welded parts.

  18. Analysis of Fretting Fatigue Strength of Integral Shroud Blade for Steam Turbine

    NASA Astrophysics Data System (ADS)

    Kaneko, Yasutomo; Tomii, Masayuki; Ohyama, Hiroharu; Kurimura, Takayuki

    To improve the reliability and the thermal efficiency of LP (Low Pressure) end blades of steam turbine, new standard series of LP end blades have been developed. The new LP end blades are characterized by the ISB (Integral Shroud Blade) structure. In the ISB structure, blades are continuously coupled by blade untwist due to centrifugal force when the blades rotate at high speed. One of the probable failure modes of the ISB structure seems to be fretting fatigue, because the ISB utilizes friction damping between adjacent shrouds and stubs. Therefore, in order to design a blade with high reliability, the design procedure for evaluating the fretting fatigue strength was established by the model test and the nonlinear contact analysis. This paper presents the practical design method for predicting the fretting fatigue strength of the ISB structure, and the some applications are explained.

  19. Ceramic Weld Backing Evaluation

    DTIC Science & Technology

    1980-06-01

    deposition rate welding processes such as GTAW and GMAW short arc, to some degree, no others will consistently produce full penetration one side welds ...OFFSHORE POWER SYSTEMS 8000 Arlington Expressway Jacksonville, Florida 32211 CERAMIC WELD BACKING EVALUATION FINAL REFORT JUNE 1980 Project Manager...Ceramic Weld Backing Evaluation 5a. CONTRACT NUMBER 5b. GRANT NUMBER 5c. PROGRAM ELEMENT NUMBER 6. AUTHOR(S) 5d. PROJECT NUMBER 5e. TASK NUMBER

  20. Low Gravity Improves Welds

    NASA Technical Reports Server (NTRS)

    Workman, Gary L.; Kaukler, William F.; Plaster, Teresa C.

    1993-01-01

    Hardnesses and tensile strengths greater. Welds made under right conditions in low gravity appear superior to those made under high gravity. Conclusion drawn from results of welding experiments conducted during low- and high-gravity-simulating maneuvers of KC-135 airplane. Results have implications not only for welding in outer space but also for repeated rapid welding on Earth or in airplanes under simulated low gravity to obtain unusually strong joints.

  1. Infrared Thermography For Welding

    NASA Technical Reports Server (NTRS)

    Gilbert, Jeffrey L.; Lucky, Brian D.; Spiegel, Lyle B.; Hudyma, Russell M.

    1992-01-01

    Infrared imaging and image-data-processing system shows temperatures of joint during welding and provides data from which rates of heating and cooling determined. Information used to control welding parameters to ensure reliable joints, in materials which microstructures and associated metallurgical and mechanical properties depend strongly on rates of heating and cooling. Applicable to variety of processes, including tungsten/inert-gas welding; plasma, laser, and resistance welding; cutting; and brazing.

  2. Low Gravity Improves Welds

    NASA Technical Reports Server (NTRS)

    Workman, Gary L.; Kaukler, William F.; Plaster, Teresa C.

    1993-01-01

    Hardnesses and tensile strengths greater. Welds made under right conditions in low gravity appear superior to those made under high gravity. Conclusion drawn from results of welding experiments conducted during low- and high-gravity-simulating maneuvers of KC-135 airplane. Results have implications not only for welding in outer space but also for repeated rapid welding on Earth or in airplanes under simulated low gravity to obtain unusually strong joints.

  3. Comparing Laser Welding Technologies with Friction Stir Welding for Production of Aluminum Tailor-Welded Blanks

    SciTech Connect

    Hovanski, Yuri; Carsley, John; Carlson, Blair; Hartfield-Wunsch, Susan; Pilli, Siva Prasad

    2014-01-15

    A comparison of welding techniques was performed to determine the most effective method for producing aluminum tailor-welded blanks for high volume automotive applications. Aluminum sheet was joined with an emphasis on post weld formability, surface quality and weld speed. Comparative results from several laser based welding techniques along with friction stir welding are presented. The results of this study demonstrate a quantitative comparison of weld methodologies in preparing tailor-welded aluminum stampings for high volume production in the automotive industry. Evaluation of nearly a dozen welding variations ultimately led to down selecting a single process based on post-weld quality and performance.

  4. Seal with integrated shroud for androgenous docking and berthing in contaminated environments

    NASA Technical Reports Server (NTRS)

    Daniels, Christopher C. (Inventor)

    2012-01-01

    The present invention is directed to a specially configured seal system which provides a barrier to gas leakage flow between a pressurized module and its external environment. The seal includes a shroud covering which protects the sealing interface from its environment when not in use, and retracts to expose the sealing interface when mated. The seal system is constructed and arranged to mate with a seal of identical construction and arrangement or to mate with a flat surface.

  5. Adhesion, friction and Auger spectroscopy analysis of a commercial cobalt base aircraft turbine shroud alloy

    NASA Technical Reports Server (NTRS)

    Buckley, D. H.

    1974-01-01

    A commercially used cast cobalt base alloy was investigated as a turbine shroud material which revealed a surface enriched with tungsten and carbon suggesting a surface layer of tungsten carbide. Adhesion and friction of this segregated surface layer are higher than for the bulk cobalt base alloy composition. Auger spectroscopy analysis of the segregation of tungsten in the alloy indicates that it occurs between 850 and 1000 C.

  6. Bladed-shrouded-disc aeroelastic analyses: Computer program updates in NASTRAN level 17.7

    NASA Technical Reports Server (NTRS)

    Gallo, A. M.; Elchuri, V.; Skalski, S. C.

    1981-01-01

    In October 1979, a computer program based on the state-of-the-art compressor and structural technologies applied to bladed-shrouded-disc was developed. The program was more operational in NASTRAN Level 16. The bladed disc computer program was updated for operation in NASTRAN Level 17.7. The supersonic cascade unsteady aerodynamics routine UCAS, delivered as part of the NASTRAN Level 16 program was recorded to improve its execution time. These improvements are presented.

  7. Saturn I S-IB Stage, Lower Shroud, at Michoud Assembly Facility (MAF)

    NASA Technical Reports Server (NTRS)

    1969-01-01

    In one of the initial assembly steps for the Saturn IB launch vehicle's S-IB (first) stage, workers at the Michoud Assembly Facility (MAF) near New Orleans, Louisiana, complete the lower shroud assembly. Developed by the Marshall Space Flight Center and built by the Chrysler Corporation at Michoud Assembly Facility (MAF), the S-IB utilized the eight H-1 engines and each produced 200,000 pounds of thrust, a combined thrust of 1,600,000 pounds.

  8. The effects of intermixed weld metal on mechanical properties. Part 1

    SciTech Connect

    Quintana, M.A.; Johnson, M.Q.

    1999-03-01

    It is common for individual weld joints to be fabricated using a combination of electrode types and welding processes. While this situation arises most often as a result of repair welding, it also can arise due to scheduled fabrication sequencing, which requires a change from one electrode and/or process to another within the same weld joint. When weld metals deriving their properties from different metallurgical mechanisms are intermixed in the same joint, the resulting properties of the combination have caused some concern. This work is the first in a series that examines the intermixing of conventional carbon-manganese weld metals with various self-shielded flux cored arc weld metals. In this case, two different shielded metal arc weld metals are combined with various self-shielded flux cored arc weld metals. The effects of dilution from the underlying self-shielded flux cored root layers on the mechanical properties of shielded metal arc weld metal are examined. Variations in both tensile and Charpy V-notch impact properties have been documented. The effect on tensile results is limited to relatively minor changes in ductility. Reductions in Charpy V-notch impact energies were noted in all cases. The results are evaluated in terms of the chemical composition gradients and weld microstructure variations that result from dilution. Possible mechanisms are discussed.

  9. Coil Welding Aid

    NASA Technical Reports Server (NTRS)

    Wiesenbach, W. T.; Clark, M. C.

    1983-01-01

    Positioner holds coil inside cylinder during tack welding. Welding aid spaces turns of coil inside cylinder and applies contact pressure while coil is tack-welded to cylinder. Device facilitates fabrication of heat exchangers and other structures by eliminating hand-positioning and clamping of individual coil turns.

  10. Variable polarity arc welding

    NASA Technical Reports Server (NTRS)

    Bayless, E. O., Jr.

    1991-01-01

    Technological advances generate within themselves dissatisfactions that lead to further advances in a process. A series of advances in welding technology which culminated in the Variable Polarity Plasma Arc (VPPA) Welding Process and an advance instituted to overcome the latest dissatisfactions with the process: automated VPPA welding are described briefly.

  11. Welding Course Curriculum.

    ERIC Educational Resources Information Center

    Genits, Joseph C.

    This guide is intended for use in helping students gain a fundamental background on the major aspects of the welding trade. The course emphasis is on mastery of the manipulative skills necessary to develop successful welding techniques and on acquisition of an understanding of the specialized tools and equipment used in welding. The first part…

  12. Instructional Guidelines. Welding.

    ERIC Educational Resources Information Center

    Fordyce, H. L.; Doshier, Dale

    Using the standards of the American Welding Society and the American Society of Mechanical Engineers, this welding instructional guidelines manual presents a course of study in accordance with the current practices in industry. Intended for use in welding programs now practiced within the Federal Prison System, the phases of the program are…

  13. Welding Plutonium Storage Containers

    SciTech Connect

    HUDLOW, SL

    2004-04-20

    The outer can welder (OCW) in the FB-Line Facility at the Savannah River Site (SRS) is a Gas Tungsten Arc Weld (GTAW) system used to create outer canisters compliant with the Department of Energy 3013 Standard, DOE-STD-3013-2000, Stabilization, Packaging, and Storage of Plutonium-Bearing Materials. The key welding parameters controlled and monitored on the outer can welder Data Acquisition System (DAS) are weld amperage, weld voltage, and weld rotational speed. Inner 3013 canisters from the Bagless Transfer System that contain plutonium metal or plutonium oxide are placed inside an outer 3013 canister. The canister is back-filled with helium and welded using the outer can welder. The completed weld is screened to determine if it is satisfactory by reviewing the OCW DAS key welding parameters, performing a helium leak check, performing a visual examination by a qualified weld inspector, and performing digital radiography of the completed weld. Canisters with unsatisfactory welds are cut open and repackaged. Canisters with satisfactory welds are deemed compliant with the 3013 standard for long-term storage.

  14. Portable Weld Tester.

    ERIC Educational Resources Information Center

    Eckert, Douglas

    This training manual, which was developed for employees of an automotive plant, is designed to teach trainees to operate a portable weld tester (Miyachi MM-315). In chapter 1, the weld tester's components are illustrated and described, and the procedure for charging its batteries is explained. Chapter 2 illustrates the weld tester's parts,…

  15. Active weld control

    NASA Technical Reports Server (NTRS)

    Powell, Bradley W.; Burroughs, Ivan A.

    1994-01-01

    Through the two phases of this contract, sensors for welding applications and parameter extraction algorithms have been developed. These sensors form the foundation of a weld control system which can provide action weld control through the monitoring of the weld pool and keyhole in a VPPA welding process. Systems of this type offer the potential of quality enhancement and cost reduction (minimization of rework on faulty welds) for high-integrity welding applications. Sensors for preweld and postweld inspection, weld pool monitoring, keyhole/weld wire entry monitoring, and seam tracking were developed. Algorithms for signal extraction were also developed and analyzed to determine their application to an adaptive weld control system. The following sections discuss findings for each of the three sensors developed under this contract: (1) weld profiling sensor; (2) weld pool sensor; and (3) stereo seam tracker/keyhole imaging sensor. Hardened versions of these sensors were designed and built under this contract. A control system, described later, was developed on a multiprocessing/multitasking operating system for maximum power and flexibility. Documentation for sensor mechanical and electrical design is also included as appendices in this report.

  16. Portable Weld Tester.

    ERIC Educational Resources Information Center

    Eckert, Douglas

    This training manual, which was developed for employees of an automotive plant, is designed to teach trainees to operate a portable weld tester (Miyachi MM-315). In chapter 1, the weld tester's components are illustrated and described, and the procedure for charging its batteries is explained. Chapter 2 illustrates the weld tester's parts,…

  17. Welding Course Curriculum.

    ERIC Educational Resources Information Center

    Genits, Joseph C.

    This guide is intended for use in helping students gain a fundamental background on the major aspects of the welding trade. The course emphasis is on mastery of the manipulative skills necessary to develop successful welding techniques and on acquisition of an understanding of the specialized tools and equipment used in welding. The first part…

  18. Penetration in GTA welding

    SciTech Connect

    Heiple, C.R.; Burgardt, P.

    1990-01-01

    The size and shape of the weld bead produced in GTA welding depends on the magnitude and distribution of the energy incident on the workpiece surfaces as well as the dissipation of that energy in the workpiece. The input energy is largely controllable through the welding parameters selected, however the dissipation of that energy in the workpiece is less subject to control. Changes in energy dissipation can produce large changes in weld shape or penetration. Heat transport away from the weld pool is almost entirely by conduction, but heat transport in the weld pool is more complicated. Heat conduction through the liquid is an important component, but heat transport by convection (mass transport) is often the dominant mechanism. Convective heat transport is directional and changes the weld pool shape from that produced by conduction alone. Surface tension gradients are often the dominant forces driving fluid flow in GTA weld pools. These gradients are sensitive functions of weld pool chemistry and the energy input distribution to the weld. Experimental and theoretical work conducted primarily in the past decade has greatly enhanced our understanding of weld pool fluid flow, the forces which drive it, and its effects on weld pool shape. This work is reviewed here. While less common, changes in energy dissipation through the unmelted portion of the workpiece can also affect fusion zone shape or penetration. These effects are also described. 41 refs., 9 figs.

  19. Coil Welding Aid

    NASA Technical Reports Server (NTRS)

    Wiesenbach, W. T.; Clark, M. C.

    1983-01-01

    Positioner holds coil inside cylinder during tack welding. Welding aid spaces turns of coil inside cylinder and applies contact pressure while coil is tack-welded to cylinder. Device facilitates fabrication of heat exchangers and other structures by eliminating hand-positioning and clamping of individual coil turns.

  20. Infrared fine-structure line diagnostics of shrouded active galactic nuclei

    NASA Technical Reports Server (NTRS)

    Voit, G. M.

    1993-01-01

    Far-infrared spectroscopy of celestial objects will improve dramatically in the coming decade, allowing astronomers to use fine-structure line emission to probe photoionized regions obscured in the optical band by thick clouds of dust. The ultraluminous far-IR galaxies revealed by IRAS, quasar-like in luminosity but smothered in molecular gas, probably conceal either immense starbursts or luminous active nuclei. In both scenarios, these objects ought to produce copious infrared fine-structure emission with several lines comparable to H(beta) in luminosity. This paper shows how these lines, if detected, can be used to determine the electron densities and far-IR obscurations of shrouded photoionized regions and to constrain the shape and ionization parameter of the ionizing spectra. The presence of (Ne V) emission in particular will distinguish shrouded AGN's from shrouded starbursts. Since all active galaxies photoionize at least some surrounding material, these diagnostics can also be applied to active galaxies in general and will aid in studying how an active nucleus interacts with the interstellar medium of its host galaxy.

  1. Application of the aeroacoustic analogy to a shrouded, subsonic, radial fan

    NASA Astrophysics Data System (ADS)

    Buccieri, Bryan M.; Richards, Christopher M.

    2016-12-01

    A study was conducted to investigate the predictive capability of computational aeroacoustics with respect to a shrouded, subsonic, radial fan. A three dimensional unsteady fluid dynamics simulation was conducted to produce aerodynamic data used as the acoustic source for an aeroacoustics simulation. Two acoustic models were developed: one modeling the forces on the rotating fan blades as a set of rotating dipoles located at the center of mass of each fan blade and one modeling the forces on the stationary fan shroud as a field of distributed stationary dipoles. Predicted acoustic response was compared to experimental data measured at two operating speeds using three different outlet restrictions. The blade source model predicted overall far field sound power levels within 5 dB averaged over the six different operating conditions while the shroud model predicted overall far field sound power levels within 7 dB averaged over the same conditions. Doubling the density of the computational fluids mesh and using a scale adaptive simulation turbulence model increased broadband noise accuracy. However, computation time doubled and the accuracy of the overall sound power level prediction improved by only 1 dB.

  2. Effects of salt loading and flow blockage on the WIPP shrouded probe

    SciTech Connect

    Chandra, S.; Ortiz, C.A.; McFarland, A.R.

    1993-08-01

    The shrouded probes at the WIPP site operate in a salt aerosol environment that can cause a buildup of salt deposits on exposed surfaces of the probes that, in turn, could produce changes in the sampling performance of the probes. At Station A, three probes had been operated for a period of approximately 2 1/2 years when they were inspected with a remote television camera. There were visible deposits of unknown thickness on the probes, so WIPP removed the probes for inspection and cleanup. Measurements were made on the probes and they showed the buildups to be approximately 2.5 mm thick on the most critical dimension of a shrouded probe, which is the inside diameter of the inner probe. For reference, the diameter of a clean probe is 30 mm. The sampling performance of this particular shrouded probe had been previously evaluated in a wind tunnel at Aerosol Technology Laboratory (ATL) of Texas A&M University for two free stream velocities (14 and 21 m/s) and three particle sizes (5, 10 and 15 {mu}m AED).

  3. Theory and experimental validation of SPLASH (Single Panel Lamp and Shroud Helper).

    SciTech Connect

    Larsen, Marvin Elwood; Porter, Jason M.

    2005-06-01

    The radiant heat test facility develops test sets providing well-characterized thermal environments, often representing fires. Many of the components and procedures have become standardized to such an extent that the development of a specialized design tool was appropriate. SPLASH (Single Panel Lamp and Shroud Helper) is that tool. SPLASH is implemented as a user-friendly program that allows a designer to describe a test setup in terms of parameters such as lamp number, power, position, and separation distance. Thermal radiation is the dominant mechanism of heat transfer and the SPLASH model solves a radiation enclosure problem to estimate temperature distributions in a shroud providing the boundary condition of interest. Irradiance distribution on a specified viewing plane is also estimated. This document provides the theoretical development for the underlying model. A series of tests were conducted to characterize SPLASH's ability to analyze lamp and shroud systems. The comparison suggests that SPLASH succeeds as a design tool. Simplifications made to keep the model tractable are demonstrated to result in estimates that are only approximately as uncertain as many of the properties and characteristics of the operating environment.

  4. Study of weld offset in longitudinally welded SSME HPFTP inlet

    NASA Technical Reports Server (NTRS)

    Min, J. B.; Spanyer, K. S.; Brunair, R. M.

    1992-01-01

    Welded joints are an essential part of rocket engine structures such as the Space Shuttle Main Engine (SSME) turbopumps. Defects produced in the welding process can be detrimental to weld performance. Recently, review of the SSME high pressure fuel turbopump (HPFTP) titanium inlet X-rays revealed several weld discrepancies such as penetrameter density issues, film processing discrepancies, weld width discrepancies, porosity, lack of fusion, and weld offsets. Currently, the sensitivity of welded structures to defects is of concern. From a fatigue standpoint, weld offset may have a serious effect since local yielding, in general, aggravates cyclic stress effects. Therefore, the weld offset issue is considered in this report. Using the FEM and beamlike plate approximations, parametric studies were conducted to determine the influence of weld offsets and a variation of weld widths in longitudinally welded cylindrical structures with equal wall thicknesses on both sides of the joint. Following the study, some conclusions are derived for the weld offsets.

  5. Electrolytic reduction runs of 0.6 kg scale-simulated oxide fuel in a Li2O-LiCl molten salt using metal anode shrouds

    NASA Astrophysics Data System (ADS)

    Choi, Eun-Young; Lee, Jeong; Heo, Dong Hyun; Lee, Sang Kwon; Jeon, Min Ku; Hong, Sun Seok; Kim, Sung-Wook; Kang, Hyun Woo; Jeon, Sang-Chae; Hur, Jin-Mok

    2017-06-01

    Ten electrolytic reduction or oxide reduction (OR) runs of a 0.6 kg scale-simulated oxide fuel in a Li2O-LiCl molten salt at 650 °C were conducted using metal anode shrouds. During this procedure, an anode shroud surrounds a platinum anode and discharges hot oxygen gas from the salt to outside of the OR apparatus, thereby preventing corrosion of the apparatus. In this study, a number of anode shrouds made of various metals were tested. Each metallic anode shroud consisted of a lower porous shroud for the salt phase and an upper nonporous shroud for the gas phase. A stainless steel (STS) wire mesh with five-ply layer was a material commonly used for the lower porous shroud for the OR runs. The metals tested for the upper nonporous shroud in the different OR runs are STS, nickel, and platinum- or silver-lined nickel. The lower porous shroud showed no significant damage during two consecutive OR runs, but exhibited signs of damage from three or more runs due to thermal stress. The upper nonporous shrouds made up of either platinum- or silver-lined nickel showed excellent corrosion resistance to hot oxygen gas while STS or nickel without any platinum or silver lining exhibited poor corrosion resistance.

  6. The Kinetics of Phase Transformation in Welds

    SciTech Connect

    Elmer, J W; Wong, J; Palmer, T

    2002-02-06

    that existed in the HAZ during welding. The TRXRD technique uses an x-ray beam positioned at one location, where XRD patterns are collected as a stationary ''spot'' weld rapidly heats and cools the base metal. Data can be collected from either the HAZ to observe solid-state phase transformations or from the FZ to observe solidification and subsequent solid-state phase transformations. Higher heating and cooling rates are produced in the spot welds than in the moving welds, requiring time resolution in the milli-second regime for TRXRD to record the rapid microstructural changes that occur. Numerical weld modeling is being performed to: (1) extract the important phase transformation kinetic information from the experimental data, (2) investigate mechanisms of phase transformations under non-isothermal welding conditions, and (3) develop models for predicting weld microstructural evolution. The core of our numerical weld modeling program is a 3-dimensional coupled heat and fluid flow code developed by the Penn State University. Additional modeling is being performed at Oak Ridge National Laboratory where Thermocalc is being used to understand phase equilibria in complex alloy systems, and where a diffusion-based model considering paraequilibrium is being developed to predict phase transformations in steels.

  7. Method for welding beryllium

    DOEpatents

    Dixon, Raymond D.; Smith, Frank M.; O'Leary, Richard F.

    1997-01-01

    A method is provided for joining beryllium pieces which comprises: depositing aluminum alloy on at least one beryllium surface; contacting that beryllium surface with at least one other beryllium surface; and welding the aluminum alloy coated beryllium surfaces together. The aluminum alloy may be deposited on the beryllium using gas metal arc welding. The aluminum alloy coated beryllium surfaces may be subjected to elevated temperatures and pressures to reduce porosity before welding the pieces together. The aluminum alloy coated beryllium surfaces may be machined into a desired welding joint configuration before welding. The beryllium may be an alloy of beryllium or a beryllium compound. The aluminum alloy may comprise aluminum and silicon.

  8. Structure of Ti-6Al-4V nanostructured titanium alloy joint obtained by resistance spot welding

    SciTech Connect

    Klimenov, V. A.; Kurgan, K. A.; Chumaevskii, A. V.; Gnyusov, S. F.

    2016-01-15

    The structure of weld joints of the titanium alloy Ti-6Al-4V in the initial ultrafine-grained state, obtained by resistance spot welding, is studied using the optical and scanning electron microscopy method and the X-ray structure analysis. The carried out studies show the relationship of the metal structure in the weld zone with main joint zones. The structure in the core zone and the heat affected zone is represented by finely dispersed grains of needle-shaped martensite, differently oriented in these zones. The change in the microhardness in the longitudinal section of the weld joint clearly correlates with structural changes during welding.

  9. (Welding under extreme conditions)

    SciTech Connect

    Davis, S.A.

    1989-09-29

    The traveler was an invited member of the United States delegation and representative of the Basic Energy Science Welding Science program at the 42nd Annual International Institute of Welding (IIW) Assembly and Conference held in Helsinki, Finland. The conference and the assembly was attended by about 600 delegates representing 40 countries. The theme of the conference was welding under extreme conditions. The conference program contained several topics related to welding in nuclear, arctic petrochemical, underwater, hyperbaric and space environments. At the annual assembly the traveler was a delegate (US) to two working groups of the IIW, namely Commission IX and welding research study group 212. Following the conference the traveler visited the Danish Welding Institute in Copenhagen and the Risoe National Laboratory in Roskilde. Prior to the conference the traveler visited Lappeenranta University of Technology and presented an invited seminar entitled Recent Advances in Welding Science and Technology.''

  10. Optically controlled welding system

    NASA Technical Reports Server (NTRS)

    Gordon, Stephen S. (Inventor)

    1988-01-01

    An optically controlled welding system wherein a welding torch having through-the-torch viewing capabilities is provided with an optical beam splitter to create a transmitted view and a reflective view of a welding operation. These views are converted to digital signals which are then processed and utilized by a computerized robotic welder to make the welding torch responsive thereto. Other features include an actively cooled electrode holder which minimizes a blocked portion of the view by virtue of being constructed of a single spoke or arm, and a weld pool contour detector comprising a laser beam directed onto the weld pool with the position of specular radiation reflected therefrom, being characteristic of a penetrated or unpenetrated condition of the weld pool.

  11. Optically controlled welding system

    NASA Technical Reports Server (NTRS)

    Gordon, Stephen S. (Inventor)

    1989-01-01

    An optically controlled welding system (10) wherein a welding torch (12) having through-the-torch viewing capabilities is provided with an optical beam splitter (56) to create a transmitted view and a reflective view of a welding operation. These views are converted to digital signals which are then processed and utilized by a computerized robotic welder (15) to make the welding torch responsive thereto. Other features includes an actively cooled electrode holder (26) which minimizes a blocked portion of the view by virtue of being constructed of a single spoke or arm (28) and a weld pool contour detector (14) comprising a laser beam directed onto the weld pool with the position of specular radiation reflected therefrom being characteristic of a penetrated or unpenetrated condition of the weld pool.

  12. Effect of electrode heating on weld metal chemistry control in shielded metal arc welding

    SciTech Connect

    Bracarense, A.Q.; Liu, S.

    1994-12-31

    During welding with the shielded metal arc welding (SMAW) process, the electrode experiences an increase in temperature because of Joule heating and the heat from the arc conducted though the molten droplet to the solid wire. Heating of the electrode and temperature distribution along the electrode length will depend on the welding parameters as well as the ingredients of the flux coating. Thermal properties such as heat capacity and dissociation temperature of these ingredients can affect the heat transport through the electrode. A mathematical model taking into consideration the heat transport conditions in the electrode nd carbonate decomposition in the flux coating was developed to better understand and predict the increase in temperature in the core rod and coating of the electrode. Knowing the welding parameters and the physical properties of the flux ingredients, it was possible to estimate the temperature distribution along the length of the electrode, the location along the electrode length, above the arc where ingredients such as CaCO{sub 3} will start to dissociate and the oxygen potential of the shielding gas generated. To validate the model, the temperature of the core rod and the coating were monitored during actual welding. Experimental E7018 type electrodes with varying carbonate content were used. The remarkable conclusion of this research is that the stability of the flux ingredients and the welding parameters can be used to predict the thermal history along the electrode length and the oxygen potential in the arc environment during welding. The proposed mathematical model and thermodynamic data of the flux ingredients make it possible to control the chemical composition along the weld length.

  13. Effects of flux composition on the element transfer and mechanical properties of weld metal in submerged arc welding

    NASA Astrophysics Data System (ADS)

    Bang, Kook-soo; Park, Chan; Jung, Hong-chul; Lee, Jong-bong

    2009-06-01

    Submerged arc welding was performed using metal-cored wires and fluxes with different compositions. The effects of wire/flux combination on the chemical composition, tensile strength, and impact toughness of the weld metal were investigated and interpreted in terms of element transfer between the slag and the weld metal, i.e., Δ quantity. Both carbon and manganese show negative Δ quantity in most combinations, indicating the transfer of the elements from the weld metal to the slag during welding. The amount of transfer, however, is different depending on the flux composition. More basic fluxes yield less negative Δ C and Δ Mn through the reduction of oxygen content in the weld metal and presumably higher Mn activity in the slag, respectively. The transfer of silicon, however, is influenced by Al2O3, TiO2 and ZrO2 contents in the flux. Δ Si becomes less negative and reaches a positive value of 0.044 as the oxides contents increase. This is because Al, Ti, and Zr could replace Si in the SiO2 network, leaving more Si free to transfer from the slag to the weld metal. Accordingly, the Pcm index of weld metals calculated from chemical compositions varies from 0.153 to 0.196 depending on the wire/flux combination, and it almost has a linear relationship with the tensile strength of the weld metal.

  14. Robotic Welding Of Injector Manifold

    NASA Technical Reports Server (NTRS)

    Gilbert, Jeffrey L.; Shelley, D. Mark

    1992-01-01

    Brief report presents history, up through October 1990, of continuing efforts to convert from manual to robotic gas/tungsten arc welding in fabrication of main injector inlet manifold of main engine of Space Shuttle. Includes photographs of welding machinery, welds, and weld preparations. Of interest to engineers considering establishment of robotic-welding facilities.

  15. Robotic Welding Of Injector Manifold

    NASA Technical Reports Server (NTRS)

    Gilbert, Jeffrey L.; Shelley, D. Mark

    1992-01-01

    Brief report presents history, up through October 1990, of continuing efforts to convert from manual to robotic gas/tungsten arc welding in fabrication of main injector inlet manifold of main engine of Space Shuttle. Includes photographs of welding machinery, welds, and weld preparations. Of interest to engineers considering establishment of robotic-welding facilities.

  16. Effects on the efficiency of activated carbon on exposure to welding fumes

    SciTech Connect

    Ghosh, D.

    1995-02-01

    It is the intention of this paper to document that certain types of welding fumes have little or no effect on the effectiveness of the carbon filter air filtration efficiency when directly exposed to a controlled amount of welding fumes for a short-term period. The welding processes studied were restricted to shielded metal arc welding (SMAW), flux cored arc welding (FCAW), gas tungsten arc welding (GTAW) and gas metal arc welding (GMAW) processes. Contrary to the SMAW and FCAW processes, the GTAW (or TIG) and the GMAW (or MIG) welding processes do not require the use of flux as part of the overall process. Credit was taken for these processes occurring in inert gas environments and producing minimal amount of smoke. It was concluded that a study involving the SMAW process would also envelop the effects of the TIG and MIG welding processes. The quantity of welding fumes generated during the arc welding process is a function of the particular process, the size and type of electrode, welding machine amperage, and operator proficiency. For this study, the amount of welding for specific testing was equated to the amount of welding normally conducted during plant unit outages. Different welding electrodes were also evaluated, and the subsequent testing was limited to an E7018 electrode which was judged to be representative of all carbon and stainless steel electrodes commonly used at the site. The effect of welding fumes on activated charcoal was tested using a filtration unit complete with prefilters, upstream and downstream high efficiency particulate air (HEPA) filters, and a carbon adsorber section. The complete system was field tested in accordance with ANSI N510 standards prior to exposing the filters and the adsorber bed to welding fumes. The carbon samples were tested at an established laboratory using ASTM D3803-1989 standards.

  17. Virtual Welding — Applying Science to Welding Practices

    NASA Astrophysics Data System (ADS)

    Yang, Zhishang; Cao, Zhenning; Chen, X. L.; Ludewig, Howard W.

    2004-06-01

    Welding practice has traditionally been treated as an art and in most cases experience based trial-and-error experimentation has been the major approach to establish a feasible welding procedure. In recent years, significant progress has been made in understanding welding phenomena based on numerical modeling. Recent modeling efforts include simulation of the weld pool formation, weld microstructure evolution, and welding induced residual stress and distortion. The numerical models based on interdisciplinary applied sciences (e.g. heat transfer and fluid flow, materials science, mechanical engineering, and fracture mechanics) have provided detailed insights into welding process and guidance in design of high performance welded-joints and cost effective welding process. The concept of "Virtual Welding," which is a simulation package based on interdisciplinary applied science and multi-scale numerical models, is proposed in this paper. Examples are provided to demonstrate the applications of "Virtual Welding" in industrial practices for high performance welds and reduced manufacturing cost.

  18. Solidification behavior and structure of Al-Cu alloy welds

    SciTech Connect

    Brooks, J.A.; Li, M.; Yang, N.C.Y.

    1997-09-01

    The microsegregation behavior of electron beam (EB) and gas tungsten arc (GTA) welds of Al-Cu alloys covering a range from 0.19 to 7.74 wt% Cu were characterized for dendrite core concentrations and fraction eutectic solidification. Although a single weld speed of 12.7 mm/sec was used, some differences were observed in the segregation behavior of the two weld types. The microsegregation behavior was also modeled using a finite differences technique considering dendrite tip and eutectic undercooling and solid state diffusion. Fairly good agreement was observed between measured and calculated segregation behavior although differences between the two weld types could not be completely accounted for. The concept of dendrite tip undercooling was used to explain the formation of a single through thickness centerline grain in the higher alloy content GTA welds.

  19. VPPA weld model evaluation

    NASA Technical Reports Server (NTRS)

    Mccutcheon, Kimble D.; Gordon, Stephen S.; Thompson, Paul A.

    1992-01-01

    NASA uses the Variable Polarity Plasma Arc Welding (VPPAW) process extensively for fabrication of Space Shuttle External Tanks. This welding process has been in use at NASA since the late 1970's but the physics of the process have never been satisfactorily modeled and understood. In an attempt to advance the level of understanding of VPPAW, Dr. Arthur C. Nunes, Jr., (NASA) has developed a mathematical model of the process. The work described in this report evaluated and used two versions (level-0 and level-1) of Dr. Nunes' model, and a model derived by the University of Alabama at Huntsville (UAH) from Dr. Nunes' level-1 model. Two series of VPPAW experiments were done, using over 400 different combinations of welding parameters. Observations were made of VPPAW process behavior as a function of specific welding parameter changes. Data from these weld experiments was used to evaluate and suggest improvements to Dr. Nunes' model. Experimental data and correlations with the model were used to develop a multi-variable control algorithm for use with a future VPPAW controller. This algorithm is designed to control weld widths (both on the crown and root of the weld) based upon the weld parameters, base metal properties, and real-time observation of the crown width. The algorithm exhibited accuracy comparable to that of the weld width measurements for both aluminum and mild steel welds.

  20. Weld electrode cooling study

    NASA Astrophysics Data System (ADS)

    Masters, Robert C.; Simon, Daniel L.

    1999-03-01

    The U.S. auto/truck industry has been mandated by the Federal government to continuously improve their fleet average gas mileage, measured in miles per gallon. Several techniques are typically used to meet these mandates, one of which is to reduce the overall mass of cars and trucks. To help accomplish this goal, lighter weight sheet metal parts, with smaller weld flanges, have been designed and fabricated. This paper will examine the cooling characteristics of various water cooled weld electrodes and shanks used in resistance spot welding applications. The smaller weld flanges utilized in modern vehicle sheet metal fabrications have increased industry's interest in using one size of weld electrode (1/2 inch diameter) for certain spot welding operations. The welding community wants more data about the cooling characteristics of these 1/2 inch weld electrodes. To hep define the cooling characteristics, an infrared radiometer thermal vision system (TVS) was used to capture images (thermograms) of the heating and cooling cycles of several size combinations of weld electrodes under typical production conditions. Tests results will show why the open ended shanks are more suitable for cooling the weld electrode assembly then closed ended shanks.

  1. Welding arc plasma physics

    NASA Technical Reports Server (NTRS)

    Cain, Bruce L.

    1990-01-01

    The problems of weld quality control and weld process dependability continue to be relevant issues in modern metal welding technology. These become especially important for NASA missions which may require the assembly or repair of larger orbiting platforms using automatic welding techniques. To extend present welding technologies for such applications, NASA/MSFC's Materials and Processes Lab is developing physical models of the arc welding process with the goal of providing both a basis for improved design of weld control systems, and a better understanding of how arc welding variables influence final weld properties. The physics of the plasma arc discharge is reasonably well established in terms of transport processes occurring in the arc column itself, although recourse to sophisticated numerical treatments is normally required to obtain quantitative results. Unfortunately the rigor of these numerical computations often obscures the physics of the underlying model due to its inherent complexity. In contrast, this work has focused on a relatively simple physical model of the arc discharge to describe the gross features observed in welding arcs. Emphasis was placed of deriving analytic expressions for the voltage along the arc axis as a function of known or measurable arc parameters. The model retains the essential physics for a straight polarity, diffusion dominated free burning arc in argon, with major simplifications of collisionless sheaths and simple energy balances at the electrodes.

  2. Welding and joining: A compilation

    NASA Technical Reports Server (NTRS)

    1975-01-01

    A compilation is presented of NASA-developed technology in welding and joining. Topics discussed include welding equipment, techniques in welding, general bonding, joining techniques, and clamps and holding fixtures.

  3. Welding skate with computerized controls

    NASA Technical Reports Server (NTRS)

    Wall, W. A., Jr.

    1968-01-01

    New welding skate concept for automatic TIG welding of contoured or double-contoured parts combines lightweight welding apparatus with electrical circuitry which computes the desired torch angle and positions a torch and cold-wire guide angle manipulator.

  4. Impact testing of welded samples

    NASA Technical Reports Server (NTRS)

    Lundeen, Calvin D.

    1992-01-01

    The objective of this paper is to demonstrate how welding practice and joint design affect the performance of the joint. Also demonstrated is the importance of weld inspection to ensure quality welds.

  5. EVALUATION OF CONSTANT CURRENT WELD CONTROL FOR PINCH WELDING

    SciTech Connect

    Korinko, P; STANLEY, S; HOWARD, H

    2005-10-11

    Modern weld controllers typically use current to control the weld process. SRS uses a legacy voltage control method. This task was undertaken to determine if the improvements in the weld control equipment could be implemented to provide improvements to the process control. The constant current mode of operation will reduce weld variability by about a factor of 4. The constant voltage welds were slightly hotter than the constant current welds of the same nominal current. The control mode did not appear to adversely affect the weld quality, but appropriate current ranges need to be established and a qualification methodology for both welding and shunt calibrations needs to be developed and documented.

  6. Computerized adaptive control weld skate with CCTV weld guidance project

    NASA Technical Reports Server (NTRS)

    Wall, W. A.

    1976-01-01

    This report summarizes progress of the automatic computerized weld skate development portion of the Computerized Weld Skate with Closed Circuit Television (CCTV) Arc Guidance Project. The main goal of the project is to develop an automatic welding skate demonstration model equipped with CCTV weld guidance. The three main goals of the overall project are to: (1) develop a demonstration model computerized weld skate system, (2) develop a demonstration model automatic CCTV guidance system, and (3) integrate the two systems into a demonstration model of computerized weld skate with CCTV weld guidance for welding contoured parts.

  7. Rheology of welding: experimental constraints

    NASA Astrophysics Data System (ADS)

    Quane, S. L.; Russell, J. K.; Kennedy, L. A.

    2003-04-01

    The rheological behavior of pyroclastic deposits during welding is incompletely understood and is based on a surprisingly small number of experimental studies. Previous pioneering experimental studies were done on small (1 cm thick) samples of ash/crystal mixtures under constant load. They established minimum welding temperatures between 600 and 700^oC under loads of 0.7 MPa (˜40 m of ignimbrite) to 3.6 MPa (˜250 m depth of ignimbrite). However, these data are neither sufficiently comprehensive nor coherent enough to fully describe the rheology of pyroclastic mixtures. In addition, previous studies did not examine the microstructural and geometric changes associated with welding compaction. Our goal is to provide accurate and comprehensive constitutive relationships between material properties, temperature, load and strain rate for pyroclastic material undergoing welding. Here we present results from a newly designed experimental apparatus. The experimental apparatus consists of a LoadTrac II fully automated uniaxial compression load frame manufactured by Geocomp Corporation. The load frame has a built in displacement transducer and can run both constant strain rate (10-6 to 0.25 cm/s) and constant load (up to 1150 kg) tests to a maximum displacement of 7.5 cm. The sample assembly comprises 5 cm diameter cylindrical upper and lower pistons (insulating ceramic with steel conductive ends) housed in a copper jacket. Samples are 5 cm diameter cores and can vary in length from 1 to 15 cm depending on experimental needs. A fiber insulated tube furnace capable of reaching temperatures ≈1000^oC surrounds the sample assembly. Temperature is measured using a thermocouple located inside the sample through the bottom piston; the furnace controller is capable of maintaining temperature fluctuations to <5^oC. Deformation experiments are performed on pre-fabricated cylinders of soda-lime glass beads and rhyolitic volcanic ash, as well as, cores of pumiceous rhyodacite

  8. FCAW orbital pipe welding technology improves fab shop productivity

    SciTech Connect

    Emmerson, J.G.

    1999-11-01

    Fabricators, like all companies facing increasing competition, are reevaluating and redesigning work flow and plant layout, and implementing new techniques to improve productivity and reduce work-in-process times. Submerged arc welding (SAW) has been widely used for years to produce high-quality mechanized butt joint welds in pipe, but requires workpieces to be rotated under a fixed torch. Submerged arc welding can provide high deposition rates, but requires considerable capital expenditures for turning rolls and positioners, especially if the pipe work consists of larger-diameter pipe, long lengths and heavy assemblies. Spool pieces with complex or asymmetrical configurations (elbows, for example) often cannot be conveniently rotated without special and time-consuming fixturing. Many assemblies may consist of pipe connections that must be made in position. Traditionally, these welds have been made using manual techniques: shielded metal arc welding (SMAW), gas tungsten arc welding (GTAW) or a combination of processes by skilled welders. With the growing shortage of skilled welders worldwide, fabricators are increasingly evaluating different processes and techniques to compensate for less-skilled welders or to improve the productivity of their skilled work force. One technique increasingly being used in mechanized orbital flux cored arc welding (FCAW). FCAW might be thought of as the submerged arc process turned inside out. With SAW, a solid wire electrode is simultaneously fed into the weld pool along with powdered flux. Instead of solid wire, FCAW substitutes a metal tube or sheath, wrapped around a core of flux. The orbital systems on the market today use additional gas shielding of the weld pool. All-position FCAW wires are formulated with fluxing agents that promote rapid pool solidification, which allow welds to be made in all positions.

  9. Recent developments in welding consumables for offshore structures

    SciTech Connect

    Thornton, C.E.

    1994-12-31

    The submerged arc, manual metal arc and flux cored arc welding processes are used extensively in the fabrication of fixed offshore oil and gas production platforms. The development of submerged arc wire and flux combinations for the high deposition rate welding of both conventional and higher strength steels is described. In order to optimize the weld metal mechanical properties an investigation has been undertaken into the effect of nitrogen on the tensile and toughness properties. Welds have been deposited using wires with varying levels of nitrogen. The influence of nitrogen on the weld metal tensile, impact toughness and CTOD toughness properties has been examined together with its effect on the weld deposit microstructure. The implications of these results for commercial consumables have been assessed. The requirement to reduce the weight and cost of offshore structures has led to the increasing use of higher strength steels. The development of submerged arc wire and flux combinations for higher strength steels is described together with the tensile and toughness properties of the deposited welds. Manual metal arc electrodes and flux cored wires are both widely used in many applications. Weld metal alloy systems for manual metal arc electrodes have been investigated to produce weldments exhibiting both higher levels of strength together with retaining good low temperature impact toughness properties. The influence of these alloying elements on the resultant weld deposit strength and toughness properties is described. For manual metal arc electrodes raw materials and manufacturing conditions play a significant role in influencing the resultant weld deposit hydrogen content. The development of a packaging system which enables basic electrodes to be used without the need for onsite baking is described, together with its successful adoption on fabrication sites.

  10. Reflection of illumination laser from gas metal arc weld pool surface

    NASA Astrophysics Data System (ADS)

    Ma, Xiaoji; Zhang, Yu Ming

    2009-11-01

    The weld pool is the core of the welding process where complex welding phenomena originate. Skilled welders acquire their process feedback primarily from the weld pool. Observation and measurement of the three-dimensional weld pool surface thus play a fundamental role in understanding and future control of complex welding processes. To this end, a laser line is projected onto the weld pool surface in pulsed gas metal arc welding (GMAW) and an imaging plane is used to intercept its reflection from the weld pool surface. Resultant images of the reflected laser are analyzed and it is found that the weld pool surface in GMAW does specularly reflect the projected laser as in gas tungsten arc welding (GTAW). Hence, the weld pool surface in GMAW is also specular and it is in principle possible that it may be observed and measured by projecting a laser pattern and then intercepting and imaging the reflection from it. Due to high frequencies of surface fluctuations, GMAW requires a relatively short time to image the reflected laser.

  11. Seeing Inscriptions on the Shroud of Turin: The Role of Psychological Influences in the Perception of Writing.

    PubMed

    Jordan, Timothy R; Sheen, Mercedes; Abedipour, Lily; Paterson, Kevin B

    2015-01-01

    The Shroud of Turin (hereafter the Shroud) is one of the most widely known and widely studied artifacts in existence, with enormous historical and religious significance. For years, the Shroud has inspired worldwide interest in images on its fabric which appear to be of the body and face of a man executed in a manner consistent with crucifixion, and many believe that these images were formed in the Shroud's fibers during the Resurrection of Jesus of Nazareth. But, more recently, other reports have suggested that the Shroud also contains evidence of inscriptions, and these reports have been used to add crucial support to the view that the Shroud is the burial cloth of Jesus. Unfortunately, these reports of inscriptions are based on marks that are barely visible on the Shroud, even when images are enhanced, and the actual existence of writing on the Shroud is still a matter of considerable debate. Here we discuss previous evidence concerning the psychological processes involved generally in the perception of writing, and especially when letters and words are indistinct. We then report two experiments in which the influence of religious context on perception of inscriptions was addressed specifically, using an image of woven fabric (modern linen) containing no writing and with no religious provenance. This image was viewed in two different contexts: in the Religious Context, participants were informed that the image was of a linen artifact that was important to the Christian faith whereas, in the non-religious Neutral Context, participants were informed that the image was of a simple piece of linen. Both groups were told that the image may contain faint words and were asked to report any words they could see. All participants detected words on the image, and indicated that these words were visible and were able to trace on the image the words they detected. In each experiment, more religious words were detected in the Religious Context condition than in the Neutral

  12. Dual wire welding torch and method

    DOEpatents

    Diez, Fernando Martinez; Stump, Kevin S.; Ludewig, Howard W.; Kilty, Alan L.; Robinson, Matthew M.; Egland, Keith M.

    2009-04-28

    A welding torch includes a nozzle with a first welding wire guide configured to orient a first welding wire in a first welding wire orientation, and a second welding wire guide configured to orient a second welding wire in a second welding wire orientation that is non-coplanar and divergent with respect to the first welding wire orientation. A method of welding includes moving a welding torch with respect to a workpiece joint to be welded. During moving the welding torch, a first welding wire is fed through a first welding wire guide defining a first welding wire orientation and a second welding wire is fed through a second welding wire guide defining a second welding wire orientation that is divergent and non-coplanar with respect to the first welding wire orientation.

  13. Effects of Hydrocarbon-Based Grease on Rapid Prototype Material Used for Grease Retention Shrouds

    NASA Technical Reports Server (NTRS)

    Zakrajsek, Andrew J.; Valco, Daniel J.; Street, Kenneth W., Jr.

    2010-01-01

    Effects of hydrocarbon-based greases on specific rapid prototype (RP) materials used to fabricate grease retention shrouds (GRS) were explored in this study. Grease retention shrouds are being considered as a way to maintain adequate grease lubrication at the gear mesh in a prototype research transmission system. Due to their design and manufacturing flexibility, rapid prototype materials were chosen for the grease retention shrouds. In order to gain a better understanding of the short and long term effects grease pose on RP materials, research was conducted on the interaction of hydrocarbon-based grease with RP materials. The materials used in this study were durable polyamide (nylon), acrylonitrile butadiene styrene (ABS), and WaterClear 10120. Testing was conducted using Mobilgrease 28 and Syn-Tech 3913G grease (gear coupling grease). These greases were selected due to their regular use with mechanical components. To investigate the effect that grease has on RP materials, the following methods were used to obtain qualitative and quantitative data: Fourier transform infrared spectroscopy (FT-IR), interference profilometer measurements, digital camera imaging, physical shape measurement, and visual observations. To record the changes in the RP materials due to contact with the grease, data was taken before and after the grease application. Results showed that the WaterClear 10120 RP material provided the best resistance to grease penetration as compared to nylon and ABS RP materials. The manufacturing process, and thus resulting surface conditions of the RP material, played a key role in the grease penetration properties and resilience of these materials.

  14. Investigation of Interfacial Layer for Ultrasonic Spot Welded Aluminum to Copper Joints.

    PubMed

    Zhang, Zijiao; Wang, Kaifeng; Li, Jingjing; Yu, Qian; Cai, Wayne

    2017-10-02

    The bonding formation for ultrasonic welding of dissimilar metals has been shrouded in mystery because of the complex thermomechanical behavior at the bonding interface. We investigated the microstructure and phases at the bonding interface of ultrasonically welded aluminum to copper joints using transmission electron microscopy, and found a ~10 nm thick transition layer composed of amorphous phase and nanocrystallines, which was believed to form the bonding between these two metals in addition to mechanical interlocking observed at a larger scale. Interdiffusion of parent elements (i.e. Al and Cu) was noticed in the amorphous phase, which was mainly driven by plastic deformation in solid state introduced by ultrasonic vibration. High densities of dislocations and stacking faults were also observed in the parent metals close to the transition layer, confirming the effects of severe plastic deformation.

  15. Ultrasonic Stir Welding

    NASA Technical Reports Server (NTRS)

    Nabors, Sammy

    2015-01-01

    NASA Marshall Space Flight Center (MSFC) developed Ultrasonic Stir Welding (USW) to join large pieces of very high-strength metals such as titanium and Inconel. USW, a solid-state weld process, improves current thermal stir welding processes by adding high-power ultrasonic (HPU) energy at 20 kHz frequency. The addition of ultrasonic energy significantly reduces axial, frictional, and shear forces; increases travel rates; and reduces wear on the stir rod, which results in extended stir rod life. The USW process decouples the heating, stirring, and forging elements found in the friction stir welding process allowing for independent control of each process element and, ultimately, greater process control and repeatability. Because of the independent control of USW process elements, closed-loop temperature control can be integrated into the system so that a constant weld nugget temperature can be maintained during welding.

  16. Welding in Space Workshop

    NASA Technical Reports Server (NTRS)

    Workman, Gary L.

    1990-01-01

    The potential was discussed for welding in space, its advantages and disadvantages, and what type of programs can benefit from the capability. Review of the various presentations and comments made in the course of the workshop suggests several routes to obtaining a better understanding of how welding processes can be used in NASA's initiatives in space. They are as follows: (1) development of a document identifying well processes and equipment requirements applicable to space and lunar environments; (2) more demonstrations of welding particular hardware which are to be used in the above environments, especially for space repair operations; (3) increased awareness among contractors responsible for building space equipment as to the potential for welding operations in space and on other planetary bodies; and (4) continuation of space welding research projects is important to maintain awareness within NASA that welding in space is viable and beneficial.

  17. Effects of Shrouded Stator Cavity Flows on Multistage Axial Compressor Aerodynamic Performance

    NASA Technical Reports Server (NTRS)

    Wellborn, Steven R.; Okiishi, Theodore H.

    1996-01-01

    Experiments were performed on a low-speed multistage axial-flow compressor to assess the effects of shrouded stator cavity flows on aerodynamic performance. Five configurations, which involved changes in seal-tooth leakage rates and/or elimination of the shrouded stator cavities, were tested. Data collected enabled differences in overall individual stage and the third stage blade element performance parameters to be compared. The results show conclusively that seal-tooth leakage ran have a large impact on compressor aerodynamic performance while the presence of the shrouded stator cavities alone seemed to have little influence. Overall performance data revealed that for every 1% increase in the seal-tooth clearance to blade-height ratio the pressure rise dropped up to 3% while efficiency was reduced by 1 to 1.5 points. These observed efficiency penalty slopes are comparable to those commonly reported for rotor and cantilevered stator tip clearance variations. Therefore, it appears that in order to correctly predict overall performance it is equally important to account for the effects of seal-tooth leakage as it is to include the influence of tip clearance flows. Third stage blade element performance data suggested that the performance degradation observed when leakage was increased was brought about in two distinct ways. First, increasing seal-tooth leakage directly spoiled the near hub performance of the stator row in which leakage occurred. Second, the altered stator exit now conditions caused by increased leakage impaired the performance of the next downstream stage by decreasing the work input of the downstream rotor and increasing total pressure loss of the downstream stator. These trends caused downstream stages to progressively perform worse. Other measurements were acquired to determine spatial and temporal flow field variations within the up-and-downstream shrouded stator cavities. Flow within the cavities involved low momentum fluid traveling primarily

  18. Accelerated aging of cellulose by laser irradiation. [Development for Shroud of Turin

    SciTech Connect

    Jackson, J.P.; Arthurs, E.; Schwalbe, L.A.; Sega, R.M.; Windish, D.; Long, W.H.; Stappaerts, E.A.

    1988-01-01

    We describe a new technique for studying thermally-induced chemical transformations in cellulose developed for the Shroud of Turin. The apparatus consists of a carbon dioxide laser for heating, an infrared thermometer, and an optical reflectance spectrometer for tracking the progressive discoloration of the sample. To illustrate the technique, we present measurements from a single piece of sample linen along five isotherms in the range 200-290/degree/C. The results are explained in terms of first-order chemical rate theory and a four-step model. From the measurements we derive the activation energies, Arrhenius constants, and reflectivities of the chromophoric states. 4 refs., 2 figs., 1 tab.

  19. Mississippi Curriculum Framework for Welding (Program CIP: 48.0508--Welder/Welding Technologist). Secondary Programs.

    ERIC Educational Resources Information Center

    Mississippi Research and Curriculum Unit for Vocational and Technical Education, State College.

    This document, which reflects Mississippi's statutory requirement that instructional programs be based on core curricula and performance-based assessment, contains outlines of the instructional units required in local instructional management plans and daily lesson plans for welding I and II. Presented first are a program description and course…

  20. WELDED JACKETED URANIUM BODY

    DOEpatents

    Gurinsky, D.H.

    1958-08-26

    A fuel element is presented for a neutronic reactor and is comprised of a uranium body, a non-fissionable jacket surrounding sald body, thu jacket including a portion sealed by a weld, and an inclusion in said sealed jacket at said weld of a fiux having a low neutron capture cross-section. The flux is provided by combining chlorine gas and hydrogen in the intense heat of-the arc, in a "Heliarc" welding muthod, to form dry hydrochloric acid gas.

  1. Exposure to inhalable, respirable, and ultrafine particles in welding fume.

    PubMed

    Lehnert, Martin; Pesch, Beate; Lotz, Anne; Pelzer, Johannes; Kendzia, Benjamin; Gawrych, Katarzyna; Heinze, Evelyn; Van Gelder, Rainer; Punkenburg, Ewald; Weiss, Tobias; Mattenklott, Markus; Hahn, Jens-Uwe; Möhlmann, Carsten; Berges, Markus; Hartwig, Andrea; Brüning, Thomas

    2012-07-01

    This investigation aims to explore determinants of exposure to particle size-specific welding fume. Area sampling of ultrafine particles (UFP) was performed at 33 worksites in parallel with the collection of respirable particles. Personal sampling of respirable and inhalable particles was carried out in the breathing zone of 241 welders. Median mass concentrations were 2.48 mg m(-3) for inhalable and 1.29 mg m(-3) for respirable particles when excluding 26 users of powered air-purifying respirators (PAPRs). Mass concentrations were highest when flux-cored arc welding (FCAW) with gas was applied (median of inhalable particles: 11.6 mg m(-3)). Measurements of particles were frequently below the limit of detection (LOD), especially inside PAPRs or during tungsten inert gas welding (TIG). However, TIG generated a high number of small particles, including UFP. We imputed measurements welding fume. Concentrations were mainly predicted by the welding process and were significantly higher when local exhaust ventilation (LEV) was inefficient or when welding was performed in confined spaces. Substitution of high-emission techniques like FCAW, efficient LEV, and using PAPRs where applicable can reduce exposure to welding fume. However, harmonizing the different exposure metrics for UFP (as particle counts) and for the respirable or inhalable fraction of the welding fume (expressed as their mass) remains challenging.

  2. Exposure to Inhalable, Respirable, and Ultrafine Particles in Welding Fume

    PubMed Central

    Pesch, Beate

    2012-01-01

    This investigation aims to explore determinants of exposure to particle size-specific welding fume. Area sampling of ultrafine particles (UFP) was performed at 33 worksites in parallel with the collection of respirable particles. Personal sampling of respirable and inhalable particles was carried out in the breathing zone of 241 welders. Median mass concentrations were 2.48 mg m−3 for inhalable and 1.29 mg m−3 for respirable particles when excluding 26 users of powered air-purifying respirators (PAPRs). Mass concentrations were highest when flux-cored arc welding (FCAW) with gas was applied (median of inhalable particles: 11.6 mg m−3). Measurements of particles were frequently below the limit of detection (LOD), especially inside PAPRs or during tungsten inert gas welding (TIG). However, TIG generated a high number of small particles, including UFP. We imputed measurements welding fume. Concentrations were mainly predicted by the welding process and were significantly higher when local exhaust ventilation (LEV) was inefficient or when welding was performed in confined spaces. Substitution of high-emission techniques like FCAW, efficient LEV, and using PAPRs where applicable can reduce exposure to welding fume. However, harmonizing the different exposure metrics for UFP (as particle counts) and for the respirable or inhalable fraction of the welding fume (expressed as their mass) remains challenging. PMID:22539559

  3. Hybrid Welding of 45 mm High Strength Steel Sections

    NASA Astrophysics Data System (ADS)

    Bunaziv, Ivan; Frostevarg, Jan; Akselsen, Odd M.; Kaplan, Alexander F.

    Thick section welding has significant importance for oil and gas industry in low temperature regions. Arc welding is usually employed providing suitable quality joints with acceptable toughness at low temperatures with very limited productivity compared to modern high power laser systems. Laser-arc hybrid welding (LAHW) can enhance the productivity by several times due to higher penetration depth from laser beam and combined advantages of both heat sources. LAHW was applied to join 45 mm high strength steel with double-sided technique and application of metal cored wire. The process was captured by high speed camera, allowing process observation in order to identify the relation of the process stability on weld imperfections and efficiency. Among the results, it was found that both arc power and presence of a gap increased penetration depth, and that higher welding speeds cause unstable processing and limits penetration depth. Over a wide range of heat inputs, the welds where found to consist of large amounts of fine-grained acicular ferrite in the upper 60-75% part of welds. At the root filler wire mixing was less and cooling faster, and thus found to have bainitic transformation. Toughness of deposited welds provided acceptable toughness at -50 °C with some scattering.

  4. Physics of Fusion Welding

    NASA Technical Reports Server (NTRS)

    Nunes, A. C., Jr.

    1986-01-01

    Applicabilities and limitations of three techniques analyzed. NASA technical memorandum discusses physics of electron-beam, gas/ tungsten-arc, and laser-beam welding. From comparison of capabilities and limitations of each technique with regard to various welding conditions and materials, possible to develop criteria for selecting best welding technique in specific application. All three techniques classified as fusion welding; small volume of workpiece melted by intense heat source. Heat source moved along seam, leaving in wake solid metal that joins seam edges together.

  5. Electric arc welding gun

    DOEpatents

    Luttrell, Edward; Turner, Paul W.

    1978-01-01

    This invention relates to improved apparatus for arc welding an interior joint formed by intersecting tubular members. As an example, the invention is well suited for applications where many similar small-diameter vertical lines are to be welded to a long horizontal header. The improved apparatus includes an arc welding gun having a specially designed welding head which is not only very compact but also produces welds that are essentially free from rolled-over solidified metal. The welding head consists of the upper end of the barrel and a reversely extending electrode holder, or tip, which defines an acute angle with the barrel. As used in the above-mentioned example, the gun is positioned to extend upwardly through the vertical member and the joint to be welded, with its welding head disposed within the horizontal header. Depending on the design of the welding head, the barrel then is either rotated or revolved about the axis of the vertical member to cause the electrode to track the joint.

  6. Explosive Welding of Pipes

    NASA Astrophysics Data System (ADS)

    Drennov, Oleg; Drennov, Andrey; Burtseva, Olga

    2013-06-01

    For connection by welding it is suggested to use the explosive welding method. This method is rather new. Nevertheless, it has become commonly used among the technological developments. This method can be advantageous (saving material and physical resources) comparing to its statical analogs (electron-beam welding, argon-arc welding, plasma welding, gas welding, etc.), in particular, in hard-to-reach areas due to their geographic and climatic conditions. Explosive welding of cylindrical surfaces is performed by launching of welded layer along longitudinal axis of construction. During this procedure, it is required to provide reliable resistance against radial convergent strains. The traditional method is application of fillers of pipe cavity, which are dense cylindrical objects having special designs. However, when connecting pipes consecutively in pipelines by explosive welding, removal of the fillers becomes difficult and sometimes impossible. The suggestion is to use water as filler. The principle of non-compressibility of liquid under quasi-dynamic loading is used. In one-dimensional gasdynamic and elastic-plastic calculations we determined non-deformed mass of water (perturbations, which are moving in the axial direction with sound velocity, should not reach the layer end boundaries for 5-7 circulations of shock waves in the radial direction). Linear dimension of the water layer from the zone of pipe coupling along axis in each direction is >= 2R, where R is the internal radius of pipe.

  7. Physics of Fusion Welding

    NASA Technical Reports Server (NTRS)

    Nunes, A. C., Jr.

    1986-01-01

    Applicabilities and limitations of three techniques analyzed. NASA technical memorandum discusses physics of electron-beam, gas/ tungsten-arc, and laser-beam welding. From comparison of capabilities and limitations of each technique with regard to various welding conditions and materials, possible to develop criteria for selecting best welding technique in specific application. All three techniques classified as fusion welding; small volume of workpiece melted by intense heat source. Heat source moved along seam, leaving in wake solid metal that joins seam edges together.

  8. Robot welding process control

    NASA Technical Reports Server (NTRS)

    Romine, Peter L.

    1991-01-01

    This final report documents the development and installation of software and hardware for Robotic Welding Process Control. Primary emphasis is on serial communications between the CYRO 750 robotic welder, Heurikon minicomputer running Hunter & Ready VRTX, and an IBM PC/AT, for offline programming and control and closed-loop welding control. The requirements for completion of the implementation of the Rocketdyne weld tracking control are discussed. The procedure for downloading programs from the Intergraph, over the network, is discussed. Conclusions are made on the results of this task, and recommendations are made for efficient implementation of communications, weld process control development, and advanced process control procedures using the Heurikon.

  9. IR Spot Weld Inspect

    SciTech Connect

    Chen, Jian; Feng, Zhili

    2014-01-01

    In automotive industry, destructive inspection of spot welds is still the mandatory quality assurance method due to the lack of efficient non-destructive evaluation (NDE) tools. However, it is costly and time-consuming. Recently at ORNL, a new NDE prototype system for spot weld inspection using infrared (IR) thermography has been developed to address this problem. This software contains all the key functions that ensure the NDE system to work properly: system input/output control, image acquisition, data analysis, weld quality database generation and weld quality prediction, etc.

  10. Welding irradiated stainless steel

    SciTech Connect

    Kanne, W.R. Jr.; Chandler, G.T.; Nelson, D.Z.; Franco-Ferreira, E.A.

    1993-12-31

    Conventional welding processes produced severe underbead cracking in irradiated stainless steel containing 1 to 33 appm helium from n,a reactions. A shallow penetration overlay technique was successfully demonstrated for welding irradiated stainless steel. The technique was applied to irradiated 304 stainless steel that contained 10 appm helium. Surface cracking, present in conventional welds made on the same steel at the same and lower helium concentrations, was eliminated. Underbead cracking was minimal compared to conventional welding methods. However, cracking in the irradiated material was greater than in tritium charged and aged material at the same helium concentrations. The overlay technique provides a potential method for repair or modification of irradiated reactor materials.

  11. Shrouded Starburst

    NASA Image and Video Library

    2010-11-19

    A brilliant burst of star formation is revealed in this image combining observations from NASA Spitzer and Hubble Space Telescopes. The collision of two spiral galaxies has triggered this luminous starburst.

  12. Microstructure and mechanical properties of gas-shielded welding of C-Mn-Ni steel

    SciTech Connect

    Abson, D.J. )

    1993-05-01

    A range of semiautomatic gas-shielded arc welding consumables was selected in order to assess their suitability for producing uphill groove welds in 30-mm (1.2-in.) thick structural steel to BS4360:1986 Grade 50EE. In addition to a 1.2-mm diameter rutile and basic flux cored and metal cored welding wires were employed, all with Ar-20%CO[sub 2] shielding. A 2-mm diameter self-shielded flux cored welding wire was also included. All deposits contained nominally 1% Ni. Constant voltage power sources were used for the rutile and self-shielded electrodes, and synergic pulsed power sources for the remainder. All welding was carried out without preheat, and with a maximum interpass temperature of 150 C (302 F). For all except the self-shielded deposit, the as-deposited microstructure consisted predominantly of fine-grained acicular ferrite. In both the as-welded and stress-relieved conditions, the strength of all welds exceeded the strength requirements of the base plate. Charpy toughness exceeded the plate toughness requirement for the deposits produced with both the solid welding wire and the basic flux cored wire, but not for the metal cored and the self-shielded deposits.

  13. The Most Luminous Object in the Universe: Shrouded Quasar or Proto-Galaxy

    NASA Technical Reports Server (NTRS)

    Heckman, Timothy M.

    1999-01-01

    We have used ASCA to observe the IRAS source FSC 10214+4724, which is identified with a galaxy at a redshift of 2.286. When first discovered, it was believed to be the most luminous object in the universe. Subsequent HST images have established that it is gravitationally-lensed by a foreground cluster. It is still a very powerful object, but not extraordinarily so. Observations at other wavebands have not established whether it is a dust-shrouded quasar or a young, massive galaxy in the process of formation. Since quasars are strong emitters of hard X-rays, while proto-galaxies would not be, and since the opacity of gas and dust is relatively small in the energy regime probed by ASCA (3 to 30 keV in the galaxy rest frame), we undertook these observations to search for a heavily shrouded quasar that might be invisible at lower energies. However, the observations did not detect any emission from this object. This either means that the galaxy is in fact powered by a starburst or that the putative quasar is located behind a very high column density of absorbing gas (N_H > 10(exp 25)/sq cm), so that not even hard X-rays are transmitted. A hidden quasar should be visible in reflected light in X-ray data of higher sensitivity. Observations with NASA's Chandra X-ray Observatory or ESA's XMM are required to settle the matter. No publication resulted from our null result.

  14. Force and moment rotordynamic coefficients for pump-impeller shroud surfaces

    NASA Technical Reports Server (NTRS)

    Childs, Dara W.

    1987-01-01

    Governing equations of motion are derived for a bulk-flow model of the leakage path between an impeller shroud and a pump housing. The governing equations consist of a path-momentum, a circumferential - momentum, and a continuity equation. The fluid annulus between the impeller shroud and pump housing is assumed to be circumferentially symmetric when the impeller is centered; i.e., the clearance can vary along the pump axis but does not vary in the circumferential direction. A perturbation expansion of the governing equations in the eccentricity ratio yields a set of zeroth and first-order governing equations. The zeroth-order equations define the leaking rate and the circumferential and path velocity distributions and pressure distributions for a centered impeller position. The first-order equations define the perturbations in the velocity and pressure distributions due to either a radial-displacement perturbation or a tilt perturbation of the impeller. Integration of the perturbed pressure and shear-stress distribution acting on the rotor yields the reaction forces and moments acting on the impeller face.

  15. Surveyor Atlas-Centaur Shroud Venting Structural Test in the Space Power Chambers

    NASA Image and Video Library

    1967-06-21

    Setup of a Surveyor/Atlas/Centaur shroud in the Space Power Chambers for a leak test at the National Aeronautics and Space Administration (NASA) Lewis Research Center. Centaur was a 15,000-pound thrust second-stage rocket designed for the military in 1957 and 1958 by General Dynamics. It was the first major rocket to use the liquid hydrogen technology developed by Lewis in the 1950s. The Centaur Program suffered numerous problems before being transferred to Lewis in 1962. Several test facilities at Lewis’ main campus and Plum Brook Station were built or modified specifically for Centaur, including the Space Power Chambers. In 1961, NASA Lewis management decided to convert its Altitude Wind Tunnel into two large test chambers and later renamed it the Space Power Chambers. The conversion, which took over 2 years, included the removal of the tunnel’s internal components and insertion of bulkheads to seal off the new chambers. The larger chamber, seen here, could simulate altitudes of 100,000 feet. It was used for Centaur shroud separation and propellant management studies until the early 1970s. The leak test in this photograph was likely an attempt to verify that the shroud’s honeycomb shell did not seep any of its internal air when the chamber was evacuated to pressures similar to those found in the upper atmosphere.

  16. Design and performance of a centimetre-scale shrouded wind turbine for energy harvesting

    NASA Astrophysics Data System (ADS)

    Howey, D. A.; Bansal, A.; Holmes, A. S.

    2011-08-01

    A miniature shrouded wind turbine aimed at energy harvesting for power delivery to wireless sensors in pipes and ducts is presented. The device has a rotor diameter of 2 cm, with an outer diameter of 3.2 cm, and generates electrical power by means of an axial-flux permanent magnet machine built into the shroud. Fabrication was accomplished using a combination of traditional machining, rapid prototyping, and flexible printed circuit board technology for the generator stator, with jewel bearings providing low friction and start up speed. Prototype devices can operate at air speeds down to 3 m s-1, and deliver between 80 µW and 2.5 mW of electrical power at air speeds in the range 3-7 m s-1. Experimental turbine performance curves, obtained by wind tunnel testing and corrected for bearing losses using data obtained in separate vacuum run-down tests, are compared with the predictions of an elementary blade element momentum (BEM) model. The two show reasonable agreement at low tip speed ratios. However, in experiments where a maximum could be observed, the maximum power coefficient (~9%) is marginally lower than predicted from the BEM model and occurs at a lower than predicted tip speed ratio of around 0.6.

  17. Improved diffusion welding and roll welding of titanium alloys

    NASA Technical Reports Server (NTRS)

    Holko, K. H.

    1973-01-01

    Auto-vacuum cleaning technique was applied to titanium parts prior to welding. This provides oxide-free welding surfaces. Diffusion welding can be accomplished in as little as five minutes of hot pressing. Roll welding can be accomplished with only ten percent deformation.

  18. Research on Ultrasonic Flaw Detection of Steel Weld in Spatial Grid Structure

    NASA Astrophysics Data System (ADS)

    Du, Tao; Sun, Jiandong; Fu, Shengguang; Zhang, Changquan; Gao, Qing

    2017-06-01

    The welding quality of spatial grid member is an important link in quality control of steel structure. The paper analyzed the reasons that the welding seam of small-bore pipe with thin wall grid structure is difficult to be detected by ultrasonic wave from the theoretical and practical aspects. A series of feasible detection methods was also proposed by improving probe and operation approaches in this paper, and the detection methods were verified by project cases. Over the years, the spatial grid structure is widely used the engineering by virtue of its several outstanding characteristics such as reasonable structure type, standard member, excellent space integrity and quick installation. The wide application of spatial grid structure brings higher requirements on nondestructive test of grid structure. The implementation of new Code for Construction Quality Acceptance of Steel Structure Work GB50205-2001 strengthens the site inspection of steel structure, especially the site inspection of ultrasonic flaw detection in steel weld. The detection for spatial grid member structured by small-bore and thin-walled pipes is difficult due to the irregular influence of sound pressure in near-field region of sound field, sound beam diffusion generated by small bore pipe and reduction of sensitivity. Therefore, it is quite significant to select correct detecting conditions. The spatial grid structure of welding ball and bolt ball is statically determinate structure with high-order axial force which is connected by member bars and joints. It is welded by shrouding or conehead of member bars and of member bar and bolt-node sphere. It is obvious that to ensure the quality of these welding positions is critical to the quality of overall grid structure. However, the complexity of weld structure and limitation of ultrasonic detection method cause many difficulties in detection. No satisfactory results will be obtained by the conventional detection technology, so some special

  19. Seeing Inscriptions on the Shroud of Turin: The Role of Psychological Influences in the Perception of Writing

    PubMed Central

    Jordan, Timothy R.; Sheen, Mercedes; Abedipour, Lily; Paterson, Kevin B.

    2015-01-01

    The Shroud of Turin (hereafter the Shroud) is one of the most widely known and widely studied artifacts in existence, with enormous historical and religious significance. For years, the Shroud has inspired worldwide interest in images on its fabric which appear to be of the body and face of a man executed in a manner consistent with crucifixion, and many believe that these images were formed in the Shroud’s fibers during the Resurrection of Jesus of Nazareth. But, more recently, other reports have suggested that the Shroud also contains evidence of inscriptions, and these reports have been used to add crucial support to the view that the Shroud is the burial cloth of Jesus. Unfortunately, these reports of inscriptions are based on marks that are barely visible on the Shroud, even when images are enhanced, and the actual existence of writing on the Shroud is still a matter of considerable debate. Here we discuss previous evidence concerning the psychological processes involved generally in the perception of writing, and especially when letters and words are indistinct. We then report two experiments in which the influence of religious context on perception of inscriptions was addressed specifically, using an image of woven fabric (modern linen) containing no writing and with no religious provenance. This image was viewed in two different contexts: in the Religious Context, participants were informed that the image was of a linen artifact that was important to the Christian faith whereas, in the non-religious Neutral Context, participants were informed that the image was of a simple piece of linen. Both groups were told that the image may contain faint words and were asked to report any words they could see. All participants detected words on the image, and indicated that these words were visible and were able to trace on the image the words they detected. In each experiment, more religious words were detected in the Religious Context condition than in the Neutral

  20. The effect of welding parameters on penetration in GTA welds

    SciTech Connect

    Shirali, A.A. ); Mills, K.C. )

    1993-07-01

    The effect of various welding parameters on the penetration of GTA welds has been investigated. Increases in welding speed were found to reduce penetration; however, increases in welding current were observed to increase the penetration in high sulfur (HS) casts and decrease penetration in low sulfur (LS) steels. Plots of penetration as a function of increasing linear energy (the heat supplied per unit length of weld) revealed a similar trend with increased penetration in HS casts, but the penetration in LS casts was unaffected by increases in linear energy. These results support the Burgardt-Heiple proposition that changes in welding parameters on penetration can be explained in terms of their effect, sequentially, on the temperature gradient and the Marangoni forces operating in the weld pool. Increases in arc length were found to decrease weld penetration regardless of the sulfur concentration of the steel, and the effects of electrode geometry and welding position on weld penetration were also investigated.

  1. Prediction of Weld Penetration in FCAW of HSLA steel using Artificial Neural Networks

    NASA Astrophysics Data System (ADS)

    Asl, Y. Dadgar; Mostafa, N. B.; Panahizadeh R., V.; Seyedkashi, S. M. H.

    2011-01-01

    Flux-cored arc welding (FCAW) is a semiautomatic or automatic arc welding process that requires a continuously-fed consumable tubular electrode containing a flux. The main FCAW process parameters affecting the depth of penetration are welding current, arc voltage, nozzle-to-work distance, torch angle and welding speed. Shallow depth of penetration may contribute to failure of a welded structure since penetration determines the stress-carrying capacity of a welded joint. To avoid such occurrences; the welding process parameters influencing the weld penetration must be properly selected to obtain an acceptable weld penetration and hence a high quality joint. Artificial neural networks (ANN), also called neural networks (NN), are computational models used to express complex non-linear relationships between input and output data. In this paper, artificial neural network (ANN) method is used to predict the effects of welding current, arc voltage, nozzle-to-work distance, torch angle and welding speed on weld penetration depth in gas shielded FCAW of a grade of high strength low alloy steel. 32 experimental runs were carried out using the bead-on-plate welding technique. Weld penetrations were measured and on the basis of these 32 sets of experimental data, a feed-forward back-propagation neural network was created. 28 sets of the experiments were used as the training data and the remaining 4 sets were used for the testing phase of the network. The ANN has one hidden layer with eight neurons and is trained after 840 iterations. The comparison between the experimental results and ANN results showed that the trained network could predict the effects of the FCAW process parameters on weld penetration adequately.

  2. Prediction of Weld Penetration in FCAW of HSLA steel using Artificial Neural Networks

    SciTech Connect

    Asl, Y. Dadgar; Mostafa, N. B.; Panahizadeh, V. R.; Seyedkashi, S. M. H.

    2011-01-17

    Flux-cored arc welding (FCAW) is a semiautomatic or automatic arc welding process that requires a continuously-fed consumable tubular electrode containing a flux. The main FCAW process parameters affecting the depth of penetration are welding current, arc voltage, nozzle-to-work distance, torch angle and welding speed. Shallow depth of penetration may contribute to failure of a welded structure since penetration determines the stress-carrying capacity of a welded joint. To avoid such occurrences; the welding process parameters influencing the weld penetration must be properly selected to obtain an acceptable weld penetration and hence a high quality joint. Artificial neural networks (ANN), also called neural networks (NN), are computational models used to express complex non-linear relationships between input and output data. In this paper, artificial neural network (ANN) method is used to predict the effects of welding current, arc voltage, nozzle-to-work distance, torch angle and welding speed on weld penetration depth in gas shielded FCAW of a grade of high strength low alloy steel. 32 experimental runs were carried out using the bead-on-plate welding technique. Weld penetrations were measured and on the basis of these 32 sets of experimental data, a feed-forward back-propagation neural network was created. 28 sets of the experiments were used as the training data and the remaining 4 sets were used for the testing phase of the network. The ANN has one hidden layer with eight neurons and is trained after 840 iterations. The comparison between the experimental results and ANN results showed that the trained network could predict the effects of the FCAW process parameters on weld penetration adequately.

  3. A study on an efficient prediction of welding deformation for T-joint laser welding of sandwich panel PART I : Proposal of a heat source model

    NASA Astrophysics Data System (ADS)

    Kim, Jae Woong; Jang, Beom Seon; Kim, Yong Tai; Chun, Kwang San

    2013-09-01

    The use of I-Core sandwich panel has increased in cruise ship deck structure since it can provide similar bending strength with conventional stiffened plate while keeping lighter weight and lower web height. However, due to its thin plate thickness, i.e. about 4~6 mm at most, it is assembled by high power CO2 laser welding to minimize the welding deformation. This research proposes a volumetric heat source model for T-joint of the I-Core sandwich panel and a method to use shell element model for a thermal elasto-plastic analysis to predict welding deformation. This paper, Part I, focuses on the heat source model. A circular cone type heat source model is newly suggested in heat transfer analysis to realize similar melting zone with that observed in experiment. An additional suggestion is made to consider negative defocus, which is commonly applied in T-joint laser welding since it can provide deeper penetration than zero defocus. The proposed heat source is also verified through 3D thermal elasto-plastic analysis to compare welding deformation with experimental results. A parametric study for different welding speeds, defocus values, and welding powers is performed to investigate the effect on the melting zone and welding deformation. In Part II, focuses on the proposed method to employ shell element model to predict welding deformation in thermal elasto-plastic analysis instead of solid element model.

  4. DC arc weld starter

    DOEpatents

    Campiotti, Richard H.; Hopwood, James E.

    1990-01-01

    A system for starting an arc for welding uses three DC power supplies, a high voltage supply for initiating the arc, an intermediate voltage supply for sustaining the arc, and a low voltage welding supply directly connected across the gap after the high voltage supply is disconnected.

  5. Fine welding with lasers.

    PubMed

    MacLellan, D

    2008-01-01

    The need for micro joining metallic alloys for surgical instruments, implants and advanced medical devices is driving a rapid increase in the implementation of laser welding technology in research, development and volume production. This article discusses the advantages of this welding method and the types of lasers used in the process.

  6. Laser Welding in Space

    NASA Technical Reports Server (NTRS)

    Workman, Gary L.; Kaukler, William F.

    1989-01-01

    Solidification type welding process experiments in conditions of microgravity were performed. The role of convection in such phenomena was examined and convective effects in the small volumes obtained in the laser weld zone were observed. Heat transfer within the weld was affected by acceleration level as indicated by the resulting microstructure changes in low gravity. All experiments were performed such that both high and low gravity welds occurred along the same weld beam, allowing the effects of gravity alone to be examined. Results indicate that laser welding in a space environment is feasible and can be safely performed IVA or EVA. Development of the hardware to perform the experiment in a Hitchhiker-g platform is recomended as the next step. This experiment provides NASA with a capable technology for welding needs in space. The resources required to perform this experiment aboard a Shuttle Hitchhiker-pallet are assessed. Over the four year period 1991 to 1994, it is recommended that the task will require 13.6 manyears and $914,900. In addition to demonstrating the technology and ferreting out the problems encountered, it is suggested that NASA will also have a useful laser materials processing facility for working with both the scientific and the engineering aspects of materials processing in space. Several concepts are also included for long-term optimization of available solar power through solar pumping solid state lasers directly for welding power.

  7. Removing Welding Fumes

    NASA Technical Reports Server (NTRS)

    Moore, Lloyd J.; Hall, Vandel L.

    1987-01-01

    Portable exhaust duct for machining and welding shops removes oil mist, dust, smoke, and fumes. Duct used with shop exhaust system, inlets of which placed at various convenient locations in shop floor. Flanged connector on underside of wheeled base links flexible tube to exhaust system under floor. Made especially for welding in room with low ceiling.

  8. Welding: Scope and Sequence.

    ERIC Educational Resources Information Center

    Nashville - Davidson County Metropolitan Public Schools, TN.

    Intended for use by all welding instructors in the Metropolitan Nashville Public Schools, this guide provides a sequential listing of course content and scope. A course description provides a brief overview of the content of the courses offered in the welding program. General course objectives are then listed. Outlines of the course content are…

  9. 1974 Welding Task Analysis.

    ERIC Educational Resources Information Center

    Bacon, Charles Frederick

    The study seeks to provide current empirical data for welding curriculum development and updating and for an occupational ladder. To secure information, a descriptive survey was conducted in Washington, Oregon, and British Columbia. A welder and welding supervisor in each of 58 responding industries filled out an in-depth questionnaire; the…

  10. Friction Stir Welding Development

    NASA Technical Reports Server (NTRS)

    Romine, Peter L.

    1998-01-01

    The research of this summer was a continuation of work started during the previous summer faculty fellowship period. The Friction Stir Welding process (FSW) patented by The Welding Institute (TWI), in Great Britain, has become a popular topic at the Marshall Space Flight Center over the past year. Last year it was considered a novel approach to welding but few people took it very seriously as a near term solution. However, due to continued problems with cracks in the new aluminum-lithium space shuttle external tank (ET), the friction stir process is being mobilized at full speed in an effort to mature this process for the potential manufacture of flight hardware. It is now the goal of NASA and Lockheed-Martin Corporation (LMC) to demonstrate a full-scale friction stir welding system capable of welding ET size barrel sections. The objectives this summer were: (1) Implementation and validation of the rotating dynamometer on the MSFC FSW system; (2) Collection of data for FSW process modeling efforts; (3) Specification development for FSW implementation on the vertical weld tool; (4) Controls and user interface development for the adjustable pin tool; and (5) Development of an instrumentation system for the planishing process. The projects started this summer will lead to a full scale friction stir welding system that is expected to produce a friction stir welded shuttle external tank type barrel section. The success of this could lead to the implementation of the friction stir process for manufacturing future shuttle external tanks.

  11. Vocational Preparation Curriculum: Welding.

    ERIC Educational Resources Information Center

    Usoro, Hogan

    Designed to be a workable guide for instructors serving the occupational needs of various categories of disadvantaged and handicapped students, this welding curriculum contains fourteen units of self-paced and self-contained instructional materials. The instructional units cover the following topics: job opportunities in welding, safety rules in…

  12. Welding: Scope and Sequence.

    ERIC Educational Resources Information Center

    Nashville - Davidson County Metropolitan Public Schools, TN.

    Intended for use by all welding instructors in the Metropolitan Nashville Public Schools, this guide provides a sequential listing of course content and scope. A course description provides a brief overview of the content of the courses offered in the welding program. General course objectives are then listed. Outlines of the course content are…

  13. NASA welding assessment program

    NASA Technical Reports Server (NTRS)

    Patterson, R. E.

    1985-01-01

    A program was conducted to demonstrate the cycle life capability of welded solar cell modules relative to a soldered solar cell module in a simulated low earth orbit thermal environment. A total of five 18-cell welded (parallel gap resistance welding) modules, three 18-cell soldered modules, and eighteen single cell samples were fabricated using 2 x 4 cm silicon solar cells from ASEC, fused silica cover glass from OCLI, silver plated Invar interconnectors, DC 93-500 adhesive, and Kapton-Kevlar-Kapton flexible substrate material. Zero degree pull strength ranged from 2.4 to 5.7 lbs for front welded contacts (40 samples), and 3.5 to 6.2 lbs for back welded contacts (40 samples). Solar cell cross sections show solid state welding on both front and rear contacts. The 18-cell welded modules have a specific power of 124 W/kg and an area power density of 142 W/sq m (both at 28 C). Three welded and one soldered module were thermal cycle tested in a thermal vacuum chamber simulating a low earth orbit thermal environment.

  14. Sorting Titanium Welding Rods

    NASA Technical Reports Server (NTRS)

    Ross, W. D., Jr.; Brown, R. L.

    1985-01-01

    Three types of titanium welding wires identified by their resistance to current flow. Welding-wire tester quickly identifies unknown titaniumalloy wire by touching wire with test probe, and comparing meter response with standard response. Before touching wire, tip of test probe dipped into an electrolyte.

  15. Integrated Flexible Welding System.

    DTIC Science & Technology

    1985-11-09

    systems are employed at the top of the 7 INTEGRATED FLEXIBLE WELDING SYSTEM ARCHMiECTURE II * II COMUN CAD DEMUI=TNS WELD IAIN CMMUNICATTHNSCO UTION A TA...planning and online functional processes is successful in this case because much is known for certain about the environment and task. Thus, it is

  16. Welding blades to rotors

    NASA Technical Reports Server (NTRS)

    Hoklo, K. H.; Moore, T. J. (Inventor)

    1973-01-01

    A process is described to form T-joints between dissimilar thickness parts by magnetic force upset welding. This type of resistance welding is used to join compressor and turbine parts which thereby reduces the weight and cost of jet engines.

  17. Effect of welding position on porosity formation in aluminum alloy welds

    NASA Technical Reports Server (NTRS)

    Haryung, J.; Wroth, R. S.

    1967-01-01

    Program investigates the effects of varied welding positions on weld qualities. Progressive changes in bead geometry occur as the weld plane angle is varied from upslope to downslope. The gravitational effect on the weld puddle varies greatly with welding position.

  18. Argon Welding Inside A Workpiece

    NASA Technical Reports Server (NTRS)

    Morgan, Gene E.

    1988-01-01

    Canopies convert large hollow workpiece into inert-gas welding chamber. Large manifold serves welding chamber for attachment of liner parts in argon atmosphere. Every crevice, opening and passageway provided with argon-rich environment. Weld defects and oxidation dramatically reduced; also welding time reduced.

  19. Alternating-Polarity Arc Welding

    NASA Technical Reports Server (NTRS)

    Schwinghamer, R. J.

    1987-01-01

    Brief reversing polarity of welding current greatly improves quality of welds. NASA technical memorandum recounts progress in art of variable-polarity plasma-arc (VPPA) welding, with emphasis on welding of aluminum-alloy tanks. VPPA welders offer important advantages over conventional single-polarity gas/tungsten arc welders.

  20. Vacuum Gas Tungsten Arc Welding

    NASA Technical Reports Server (NTRS)

    Weeks, J. L.; Todd, D. T.; Wooten, J. R.

    1997-01-01

    A two-year program investigated vacuum gas tungsten arc welding (VGTAW) as a method to modify or improve the weldability of normally difficult-to-weld materials. After a vacuum chamber and GTAW power supply were modified, several difficult-to-weld materials were studied and key parameters developed. Finally, Incoloy 903 weld overlays were produced without microfissures.

  1. Solidification of underwater wet welds

    SciTech Connect

    Pope, A.M.; Medeiros, R.C. de; Liu, S.

    1995-12-31

    It is well known that the shape of a weld pool can influence the microstructure and segregation pattern of the final solidified weld metal. Mechanical properties and susceptibility to defects are consequently affected by the solidification mode of the weld. In this work the solidification behavior of weld beads deposited in air and underwater wet welding using rutile electrodes were compared. The welds were deposited by gravity feed, on low carbon, manganese steel plates using similar welding conditions. Macroscopic observation of the weld craters showed that welds deposited in air presented an elliptical weld pool. The underwater wet welds, on the other hand, solidified with a tear drop shape. Although the welds differed in shape, their lengths were approximately the same. Microscopic examinations carried out on transverse, normal and longitudinal sections revealed a coarser columnar grain structure in the underwater welds. These results suggest that the tear-drop shaped pool induced solidification in a preferred orientation with segregation more likely in welds deposited under wet conditions. This change in weld pool geometry can be explained by the surface heat loss conditions that occur in a wet weld: slower when covered by the steam bubble and faster in the region in contact with water behind the pool.

  2. Fracture toughness of austenitic stainless steel weld metal at 4 K

    SciTech Connect

    Goodwin, G.M.

    1984-08-01

    Selection of the welding processess and weld filler metals for fabrication of a large toroidal superconducting magnet is described. Data available in the literature are collected and compared with data generated in this study for three welding processes, shielded metal arc (SMA), gas tungsten arc (GTA), and flux cored arc (FCA) welds had the highest fracture toughness as measured by K/sub Ic/ estimated from J/sub Ic/. The SMA and FCA welds had about the same toughness, below the GTA values but above the average from the literature. The fracture mode for all three processes was typified by ductile dimples. The fracture morphology of the FCA weld specimens was influenced by the solidification substructure, and small particles were found to be nucleation sites for void formation, especially for the GTA welds. All three welding processes were deemed adequate for the intended service and were used to fabricate the large magnet. A trunnion-type turning fixture eliminated the need for welding in the vertical and overhead positions. The GTA process was used for all root passes, and the horizontal welds were filled by the SMA process. Over 80% of the welds were done in the flat position with the FCA process, and its high deposition rate and ease of operation are credited with contributing greatly to the success of the effort.

  3. Rheomorphism of welded tuffs

    NASA Astrophysics Data System (ADS)

    Wolff, J. A.; Wright, J. V.

    1981-05-01

    Peralkaline welded tuffs from the islands of Gran Canaria, Canary Islands, and Pantelleria, Italy, show abundant evidence for post-depositional flow. It is demonstrated that rheomorphism, or secondary mass flowage, can occur in welded tuffs of ignimbrite and air-fall origin. The presence of a linear fabric is taken as the diagnostic criterion for the recognition of the process. Deposition on a slope is an essential condition for the development of rheomorphism after compaction and welding. Internal structures produced during rheomorphic flow can be studied by the methods of structural geology and show similar dispositions to comparable features in sedimentary slump sheets. It is shown that secondary flowage can occur in welded tuffs emplaced on gentle slopes, provided that the apparent viscosity of the magma is sufficiently low. Compositional factors favor the development of rheomorphism in densely welded tuffs of peralkaline type.

  4. Method for welding beryllium

    DOEpatents

    Dixon, R.D.; Smith, F.M.; O`Leary, R.F.

    1997-04-01

    A method is provided for joining beryllium pieces which comprises: depositing aluminum alloy on at least one beryllium surface; contacting that beryllium surface with at least one other beryllium surface; and welding the aluminum alloy coated beryllium surfaces together. The aluminum alloy may be deposited on the beryllium using gas metal arc welding. The aluminum alloy coated beryllium surfaces may be subjected to elevated temperatures and pressures to reduce porosity before welding the pieces together. The aluminum alloy coated beryllium surfaces may be machined into a desired welding joint configuration before welding. The beryllium may be an alloy of beryllium or a beryllium compound. The aluminum alloy may comprise aluminum and silicon. 9 figs.

  5. Method for welding beryllium

    SciTech Connect

    Dixon, R.D.; Smith, F.M.; O`Leary, R.F.

    1995-12-31

    A method is provided for joining beryllium pieces which comprises: depositing aluminum alloy on at least one beryllium surface; contacting that beryllium surface with at least one other beryllium surface; and welding the aluminum alloy coated beryllium surfaces together. The aluminum alloy may be deposited on the beryllium using gas metal arc welding. The aluminum alloy coated beryllium surfaces may be subjected to elevated temperatures and pressures to reduce porosity before welding the pieces together. The aluminum alloy coated beryllium surfaces may be machined into a desired welding joint configuration before welding. The beryllium may be an alloy of beryllium or a beryllium compound. The aluminum alloy may comprise aluminum and silicon. Beryllium parts made using this method can be used as structural components in aircraft, satellites and space applications.

  6. Welding Sensor System

    NASA Technical Reports Server (NTRS)

    1993-01-01

    A system originally designed for welding components of the huge Space Shuttle external tank led to a laser-based automated welder for industrial use. A laser sensor tracks the seam where two pieces of metal are to be joined, measures gaps, misfits and automatically corrects welding of torch distance and height. A small industrial computer translates the sensor's information to the weld head and records and displays weld data for control purposes and analysis. The system was modified for commercial use by Marshall Space Flight Center (MSFC), Martin Marietta and Applied Research, Inc., which produces the commercial system. Applications are in industrial welding processes that require repetitive operations and a high degree of reliability.

  7. Grinding Parts For Automatic Welding

    NASA Technical Reports Server (NTRS)

    Burley, Richard K.; Hoult, William S.

    1989-01-01

    Rollers guide grinding tool along prospective welding path. Skatelike fixture holds rotary grinder or file for machining large-diameter rings or ring segments in preparation for welding. Operator grasps handles to push rolling fixture along part. Rollers maintain precise dimensional relationship so grinding wheel cuts precise depth. Fixture-mounted grinder machines surface to quality sufficient for automatic welding; manual welding with attendant variations and distortion not necessary. Developed to enable automatic welding of parts, manual welding of which resulted in weld bead permeated with microscopic fissures.

  8. Adaptive weld control for high-integrity welding applications

    NASA Astrophysics Data System (ADS)

    Powell, Bradley W.

    Adaptive, closed-loop weld control is necessary to maintain high-integrity, zero-defect welds. Conventional weld control techniques using weld parameter feedback control loops are sufficient to maintain set points, but fall short when confronted with unexpected variations in part/tooling temperature and mechanical structure, weldment material, arc skew angle, or calibration in weld parameter feedback measurement. Modern technology allows closed-loop control utilizing input from real-time weld monitoring sensors and inspection devices. Weld puddle parameters, bead profile parameters, and weld seam position are fed back into the weld control loop which adapts for the weld condition variations and drives them back to a desired state, thereby preventing weld defects or perturbations. Parameters such as arc position relative to the weld seam, puddle symmetry, arc length, weld width, and bead shape can be extracted from sensor imagery and used in closed-loop active weld control. All weld bead and puddle measurements are available for real-time display and statistical process control analysis, after which the data is archived to permanent storage or later retrieval and analysis.

  9. Capabilities of infrared weld monitor

    SciTech Connect

    Sanders, P.G.; Keske, J.S.; Leong, K.H.; Kornecki, G.

    1997-11-01

    A non-obtrusive pre-aligned, solid-state device has been developed to monitor the primary infrared emissions during laser welding. The weld monitor output is a 100-1000 mV signal that depends on the beam power and weld characteristics. The DC level of this signal is related to weld penetration, while AC portions of the output can be correlated with surface irregularities and part misalignment or contamination. Changes in DC behavior are also noted for both full and deep penetration welds. Full penetration welds are signified by an abrupt reduction in the weld monitor output. Bead on plate welds were made on steel, aluminum, and magnesium with both a CW CO{sub 2} laser and a pulsed Nd:YAG laser to explore the relationships between the weld characteristics and the weld monitor output.

  10. Calibration Fixture For Welding Robot

    NASA Technical Reports Server (NTRS)

    Holly, Krisztina J.

    1990-01-01

    Compact, lightweight device used in any position or orientation. Calibration fixture designed for use on robotic gas/tungsten-arc welding torch equipped with vision-based seam-tracking system. Through optics in hollow torch cylinder, video camera obtains image of weld, viewing along line of sight coaxial with welding electrode. Attaches to welding-torch cylinder in place of gas cup normally attached in use. By use of longer or shorter extension tube, fixture accommodates welding electrode of unusual length.

  11. Thermoplastic welding apparatus and method

    DOEpatents

    Matsen, Marc R.; Negley, Mark A.; Geren, William Preston; Miller, Robert James

    2017-03-07

    A thermoplastic welding apparatus includes a thermoplastic welding tool, at least one tooling surface in the thermoplastic welding tool, a magnetic induction coil in the thermoplastic welding tool and generally encircling the at least one tooling surface and at least one smart susceptor in the thermoplastic welding tool at the at least one tooling surface. The magnetic induction coil is adapted to generate a magnetic flux field oriented generally parallel to a plane of the at least one smart susceptor.

  12. Elucidation of laser welding phenomena and factors affecting weld penetration and welding defects

    NASA Astrophysics Data System (ADS)

    Katayama, Seiji; Kawahito, Yousuke; Mizutani, Masami

    The behavior and effect of a plasma plume on the weld penetration are greatly different between CO2 laser welding and YAG, disk or fiber laser welding. The effects of the power and the power density on the weld penetration are elucidated. Spattering leading to the formation of underfilled weld beads is controlled by inclining the laser beam. Porosity is formed from bubbles generated from the tip of the keyhole at low welding speed or from the middle part of the keyhole at high laser power density. Cracking easily occurs in pulsed spot welding of aluminum alloys.

  13. Weld analysis and control system

    NASA Technical Reports Server (NTRS)

    Kennedy, Larry Z. (Inventor); Rodgers, Michael H. (Inventor); Powell, Bradley W. (Inventor); Burroughs, Ivan A. (Inventor); Goode, K. Wayne (Inventor)

    1994-01-01

    The invention is a Weld Analysis and Control System developed for active weld system control through real time weld data acquisition. Closed-loop control is based on analysis of weld system parameters and weld geometry. The system is adapted for use with automated welding apparatus having a weld controller which is capable of active electronic control of all aspects of a welding operation. Enhanced graphics and data displays are provided for post-weld analysis. The system provides parameter acquisition, including seam location which is acquired for active torch cross-seam positioning. Torch stand-off is also monitored for control. Weld bead and parent surface geometrical parameters are acquired as an indication of weld quality. These parameters include mismatch, peaking, undercut, underfill, crown height, weld width, puddle diameter, and other measurable information about the weld puddle regions, such as puddle symmetry, etc. These parameters provide a basis for active control as well as post-weld quality analysis and verification. Weld system parameters, such as voltage, current and wire feed rate, are also monitored and archived for correlation with quality parameters.

  14. Experimental and analytical study of ceramic-coated turbine-tip shroud seals for small turbine engines

    NASA Technical Reports Server (NTRS)

    Biesiadny, T. J.; Mcdonald, G. E.; Hendricks, R. C.; Little, J. K.; Robinson, R. A.; Klann, G. A.; Lassow, E. S.

    1985-01-01

    The results of an experimental and analytical evaluation of ceramic turbine tip shrouds within a small turbine engine operating environment are presented. The ceramic shrouds were subjected to 1001 cycles between idle and high power and steady-state conditions for a total of 57.8 engine hr. Posttest engine inspection revealed mud-flat surface cracking, which was attributed to microcracking under tension with crack penetration to the ceramic and bond coat interface. Sections and micrographs tend to corroborate the thesis. The engine test data provided input to a thermomechanical analysis to predict temperature and stress profiles throughout the ceramic gas-path seal. The analysis predicts cyclic thermal stresses large enough to cause the seal to fail. These stresses are, however, mitigated by inelastic behavior of the shroud materials and by the microfracturing that tensile stresses produce. Microfracturing enhances shroud longevity during early life but provides the failure mechanism during life but provides the failure mechanism during extended life when coupled with the time dependent inelastic materials effects.

  15. Model of Layered Weld Formation Under Narrow Gap Pulse Welding

    NASA Astrophysics Data System (ADS)

    Krampit, A. G.

    2016-04-01

    The model parameters of narrow gap pulse welding can be divided into input, internal and output ones. The breadth of gap, that is, clearance breadth between upright edges is one of key parameters securing high quality of a weld joint. The paper presents theoretical outcomes for the model of layered weld formation under narrow gap pulse welding. Based on these studies is developed model of processes, which occur in the weld pool under pulse grove welding. It comprises the scheme of liquid metal motion in the weld pool, scheme of fusion with the side edge and in the bottom part, and the scheme of welding current impulse effect on the structure of a weld joint.

  16. Pipeline welding goes mechanized

    SciTech Connect

    Beeson, R.

    1999-11-01

    Spread four has bugs in the cornfield--but not to worry. The bug referred to here is a mechanized welding bug, specifically a single welding head, computer-aided gas metal arc (GMAW) system from CRC-Evans Automatic Welding powered by a Miller Electric XMT{reg{underscore}sign} 304 inverter-based welding machine. The bug operator and owner of 32 inverters is Welded Construction, L.P., of Perrysburgh, Ohio. Spread four is a 147-mile stretch of the Alliance Pipeline system (Alliance) cutting through the cornfields of northeast Iowa. While used successfully in Canada and Europe for onshore and offshore pipeline construction for 30 years, this is the first large-scale use of mechanized welding in the US on a cross-country pipeline. On longer, larger-diameter and thicker-wall pipe projects--the Alliance mainline has 1,844 miles of pipe, most of it 36-in. diameter with a 0.622-in. wall thickness--mechanized GMAW offers better productivity than manual shielded metal arc welding (SMAW). In addition, high-strength steels, such as the API 5L Grade X70 pipe used on the Alliance, benefit from the low-hydrogen content of certain solid and tubular wire electrodes.

  17. The Turin Shroud face: the evidence of maxillo-facial trauma.

    PubMed

    Majorana, A; Bardellini, E; Gulino, G; Conti, G; Farronato, G; Rodella, L

    2015-01-01

    The Turin Shroud (TS) is a linen cloth commonly associated with Jesus Christ, his crucifixion and burial. Several medical specialists have debated the injuries of the TS Man, nevertheless there are no detailed and quantitative data about the anatomy of the TS face. The purpose of this study was to analyse the cephalometric measurements of the face image of the TS. The TS face image was acquired by a picture and processed using a cephalometric software, Oris Ceph® (Up to date 2012). The image of the soft tissues was processed in order to obtain skeletal points and a cephalometric analysis of the soft and skeletal tissues was performed. Image processing of the TS face shows that the Man represented in it has undergone a maxillo-facial trauma, especially a left displacement of the mandible, probably due to temporo-mandibular joint lesions. This condition has not been described before, despite several studies on the subject.

  18. Computer simulation of temperatures on the Centaur standard shroud during heated jettison tests

    NASA Technical Reports Server (NTRS)

    Hemminger, J. A.

    1973-01-01

    A heating fixture for simulating the heating and environment encountered by the Centaur standard shroud (CSS) during its ascent through the earth's atmosphere is discussed. A computer program was developed to provide a means of determining the overall temperature profile of a free-skin model of the CSS during the heating portion of the heated jettison tests. The program treats the energy contribution of each lamp on the heater to various points on the CSS surface. The analytic model was verified by adapting the computer program to the configuration of the hardware used in a series of Intermediate Scale Tests performed on a 2.4 meters by 2.4 meters section of the CSS corrugated structure. A comparison of some predicted versus experimental results from these tests is presented.

  19. Diagnostic methods of a bladed disc mode shape evaluation used for shrouded blades in steam turbines

    NASA Astrophysics Data System (ADS)

    Strnad, Jaromir; Liska, Jindrich

    2015-11-01

    This paper deals with advanced methods for the evaluation of a bladed disc behavior in terms of the wheel vibration and blade service time consumption. These methods are developed as parts of the noncontact vibration monitoring system of the steam turbine shrouded blades. The proposed methods utilize the time-frequency processing (cross spectra) and the method using least squares to analyse the data from the optical and magnetoresistive sensors, which are mounted in the stator radially above the rotor blades. Fundamentally, the blade vibrations are detected during the blade passages under the sensors and the following signal processing, which covers also the proposed methods, leads to the estimation of the blade residual service life. The prototype system implementing above mentioned techniques was installed into the last stage of the new steam turbine (LP part). The methods for bladed disc mode shape evaluation were successfully verified on the signals, which were obtained during the commission operation of the turbine.

  20. The effect of inlet swirl on the rotordynamic shroud forces in a centrifugal pump

    NASA Technical Reports Server (NTRS)

    Ginzburg, A.; Brennen, C. E.; Acosta, A. J.; Caughey, T. K.

    1992-01-01

    The role played by fluid forces in determining the rotordynamic stability of a centrifugal pump is gaining increasing attention. The present research investigates the contributions to the rotordynamic forces from the discharge-to-suction leakage flows between the front shroud of the rotating impeller and the stationary pump casing. In particular, the dependency of the rotordynamic characteristics of leakage flows on the swirl at the inlet to the leakage path was examined. An inlet guide vane was designed for the experiment so that swirl could be introduced at the leakage flow inlet. The data demonstrates substantial rotordynamic effects and a destabilizing tangential force for small positive whirl ratios; this force decreased with increasing flow rate. The effect of swirl on the rotordynamic forces was found to be destabilizing.

  1. The effect of inlet swirl on the rotordynamic shroud forces in a centrifugal pump

    NASA Technical Reports Server (NTRS)

    Ginzburg, A.; Brennen, C. E.; Acosta, A. J.; Caughey, T. K.

    1992-01-01

    The role played by fluid forces in determining the rotordynamic stability of a centrifugal pump is gaining increasing attention. The present research investigates the contributions to the rotordynamic forces from the discharge-to-suction leakage flows between the front shroud of the rotating impeller and the stationary pump casing. In particular, the dependency of the rotordynamic characteristics of leakage flows on the swirl at the inlet to the leakage path was examined. An inlet guide vane was designed for the experiment so that swirl could be introduced at the leakage flow inlet. The data demonstrates substantial rotordynamic effects and a destabilizing tangential force for small positive whirl ratios; this force decreased with increasing flow rate. The effect of swirl on the rotordynamic forces was found to be destabilizing.

  2. Development and Verification of 3000Rpm 48Inch Integral Shroud Blade for Steam Turbine

    NASA Astrophysics Data System (ADS)

    Kaneko, Yasutomo; Mori, Kazushi; Ohyama, Hiroharu

    The 3000rpm 48inch blade for steam turbine was developed as one of the new standard series of LP end blades. The new LP end blades are characterized by the ISB (Integral Shroud Blade) structure. In the ISB structure, blades are continuously coupled by blade untwist due to centrifugal force when the blades rotate at high speed. Therefore, the number of the resonant vibration modes can be reduced by virtue of the vibration characteristics of the circumferentially continuous blades, and the resonant stress can be decreased due to the additional friction damping generated at shrouds and stubs. In order to develop the 3000rpm 48inch blade, the latest analysis methods to predict the vibration characteristics of the ISB structure were applied, after confirming their validity to the blade design. Moreover, the verification tests such as rotational vibration tests and model turbine tests were carried out in the shop to confirm the reliability of the developed blade. As the final verification test, the field test of the actual steam turbine was carried out in the site during the trial operation, and the vibration stress of the 3000rpm 48inch blade was measured by use of telemetry system. In the field test, the vibratory stress of the blade was measured under various operating conditions for more than one month. This paper first presents the up-to-date design technology applied to the design of the 3000rpm 48inch blade. In the second place, the results of the various verification tests carried out in the shop are presented as well as their procedure. Lastly, the results of the final verification tests of 3000rpm 48inch blade carried out in the site are presented.

  3. Solar array welding developement

    NASA Technical Reports Server (NTRS)

    Elms, R. V., Jr.

    1974-01-01

    The present work describes parallel gap welding as used for joining solar cells to the cell interconnect system. Sample preparation, weldable cell parameter evaluation, bond scheduling, bond strength evaluation, and bonding and thermal shock tests are described. A range of weld schedule parameters - voltage, time, and force - can be identified for various cell/interconnect designs that will provide adequate bond strengths and acceptably small electrical degradation. Automation of solar array welding operations to a significant degree has been achieved in Europe and will be receiving increased attention in the U.S. to reduce solar array fabrication costs.

  4. Thermal stir welding process

    NASA Technical Reports Server (NTRS)

    Ding, R. Jeffrey (Inventor)

    2012-01-01

    A welding method is provided for forming a weld joint between first and second elements of a workpiece. The method includes heating the first and second elements to form an interface of material in a plasticized or melted state interface between the elements. The interface material is then allowed to cool to a plasticized state if previously in a melted state. The interface material, while in the plasticized state, is then mixed, for example, using a grinding/extruding process, to remove any dendritic-type weld microstructures introduced into the interface material during the heating process.

  5. APPARATUS FOR ARC WELDING

    DOEpatents

    Lingafelter, J.W.

    1960-04-01

    An apparatus is described in which a welding arc created between an annular electrode and a workpiece moves under the influence of an electromagnetic field about the electrode in a closed or annular path. This mode of welding is specially suited to the enclosing of nuclear-fuel slugs in a protective casing. For example, a uranium slug is placed in an aluminum can, and an aluminum closure is welded to the open end of the can along a closed or annular path conforming to the periphery of the end closure.

  6. Robotics for welding research

    SciTech Connect

    Braun, G.; Jones, J.

    1984-09-01

    The welding metallurgy research and education program at Colorado School of Mines (CSM) is helping industries make the transition toward automation by training students in robotics. Industry's interest is primarily in pick and place operations, although robotics can increase efficiency in areas other than production. Training students to develop fully automated robotic welding systems will usher in new curriculum requirements in the area of computers and microprocessors. The Puma 560 robot is CSM's newest acquisition for welding research 5 references, 2 figures, 1 table.

  7. Thermal stir welding apparatus

    NASA Technical Reports Server (NTRS)

    Ding, R. Jeffrey (Inventor)

    2011-01-01

    A welding method and apparatus are provided for forming a weld joint between first and second elements of a workpiece. The method includes heating the first and second elements to form an interface of material in a plasticized or melted state interface between the elements. The interface material is then allowed to cool to a plasticized state if previously in a melted state. The interface material, while in the plasticized state, is then mixed, for example, using a grinding/extruding process, to remove any dendritic-type weld microstructures introduced into the interface material during the heating process.

  8. Fusion Welding Research.

    DTIC Science & Technology

    2014-09-26

    34Metullurgical Factors Influencing Charpy Energy of Submerged Arc Welded HY-80 Steel, by A. 0. Oladipupo (Abstract). "Influence of Surface Depression and...of submerged arc welded HY-80 steel. The abstract for a thesis discussing this work is included in Appendix E. Further work is being carried out to...Professor of Materials Engineering fi&foteft^^^^ vV L%1 <° .’•- $ APPENDIX E CHARPY ENERGY OF SUBMERGED ARC WELDED BT-80 STEEL by •£> Adebisi 0

  9. Weld Wire Investigation Summary

    SciTech Connect

    Cunningham, M.A.

    1999-03-22

    After GTA welding reservoir A production/process prove-in assemblies, X-ray examination detected a lack of sidewall fusion. After examining several possible causes, it was determined that the weld wire filler metal was responsible, particularly the wire cleaning process. The final conclusion was that the filler wire must be abrasively cleaned in a particular manner to perform as required. The abrasive process was incorporated into the wire material specification, ensuring consistency for all reservoir GTA welding at AlliedSignal Federal Manufacturing and Technologies (FM and T).

  10. Method and design for externally applied laser welding of internal connections in a high power electrochemical cell

    DOEpatents

    Martin, Charles E; Fontaine, Lucien; Gardner, William H

    2014-01-21

    An electrochemical cell includes components that are welded from an external source after the components are assembled in a cell canister. The cell canister houses electrode tabs and a core insert. An end cap insert is disposed opposite the core insert. An external weld source, such as a laser beam, is applied to the end cap insert, such that the end cap insert, the electrode tabs, and the core insert are electrically coupled by a weld which extends from the end cap insert to the core insert.

  11. Specs add confidence in use of wet welding. [Underwater welding

    SciTech Connect

    Not Available

    1984-02-01

    Underwater wet welding can now be utilized with the same confidence as dry welding, provided certain guidelines are followed. A new electrode is discussed that has been delivering exceptionally high quality welds by a diving firm in Houston. With the issuance of the American Welding Society's specifications (ANS/LAWS D3.6-83) much of the confusion surrounding underwater welding should be eliminated. The new specifications establish the levels of quality for underwater welding and gives everyone in the business a common language.

  12. Laser weld jig. [Patent application

    DOEpatents

    Van Blarigan, P.; Haupt, D.L.

    1980-12-05

    A system is provided for welding a workpiece along a predetermined weld line that may be of irregular shape, which includes the step of forming a lip on the workpiece to extend parallel to the weld line, and moving the workpiece by engaging the lip between a pair of rotatable members. Rotation of one of the members at a constant speed, causes the workpiece to move so that all points on the weld line sequentially pass a fixed point in space at a constant speed, so that a laser welding beam can be directed at that fixed point to form a weld along the weld line. The workpiece can include a reusable jig forming the lip, and with the jig constructed to detachably hold parts to be welded at a position wherein the weld line of the parts extends parallel to the lip on the jig.

  13. 46 CFR 154.660 - Pipe welding.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... § 154.660 Pipe welding. (a) Pipe welding must meet Part 57 of this chapter. (b) Longitudinal butt welds... butt welds must meet the following: (1) Butt welds of pipes made from carbon, carbon manganese, or low... treatment. (2) Except for piping inside an independent cargo tank type A, B, or C, butt welds must be 100...

  14. 46 CFR 154.660 - Pipe welding.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... § 154.660 Pipe welding. (a) Pipe welding must meet part 57 of this chapter. (b) Longitudinal butt welds... butt welds must meet the following: (1) Butt welds of pipes made from carbon, carbon manganese, or low... treatment. (2) Except for piping inside an independent cargo tank type A, B, or C, butt welds must be 100...

  15. 46 CFR 154.660 - Pipe welding.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... § 154.660 Pipe welding. (a) Pipe welding must meet part 57 of this chapter. (b) Longitudinal butt welds... butt welds must meet the following: (1) Butt welds of pipes made from carbon, carbon manganese, or low... treatment. (2) Except for piping inside an independent cargo tank type A, B, or C, butt welds must be 100...

  16. 46 CFR 154.660 - Pipe welding.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... § 154.660 Pipe welding. (a) Pipe welding must meet part 57 of this chapter. (b) Longitudinal butt welds... butt welds must meet the following: (1) Butt welds of pipes made from carbon, carbon manganese, or low... treatment. (2) Except for piping inside an independent cargo tank type A, B, or C, butt welds must be 100...

  17. Effect of Mn Content on Microstructure and Mechanical Properties of Weld Metal During High Heat Input Welding Processes

    NASA Astrophysics Data System (ADS)

    Song, F. Y.; Shi, M. H.; Wang, P.; Zhu, F. X.; Misra, R. D. K.

    2017-05-01

    To elucidate the effect of Mn content on the microstructure and mechanical properties of weld metal, flux-cored wires with three different Mn contents were prepared to conduct high heat input welding experiments. Complex inclusions and Mn-depleted zones were observed in the weld metal with heat input of 85 kJ/cm. The study indicated that complex inclusions enabled nucleation of acicular ferrite with interlocking structure, leading to enhanced impact toughness. With decrease in Mn content, the number of complex inclusions with Mn-depleted zone and the volume fraction of acicular ferrite were both decreased. Additionally, the impact toughness of weld metal was significantly degraded with lower Mn content present in martensite-austenite (M-A) constituent and bainite.

  18. [Measuring the calibration factor of a light scattering dust monitor for CO2 arc welding fumes].

    PubMed

    Ojima, Jun

    2002-12-01

    In Japan, a light scattering type digital dust monitor is most commonly used for dust concentration measurement in a working environment. In this study, the calibration factors of a digital dust monitor (K-factor) for several welding fumes were measured in a laboratory. During the experiment, fumes were generated from CO2 arc welding performed by an automatic welding robot. The examined welding wires were JIS Z 3312, Z 3313, Z 3315, Z 3317 and Z 3320. The mass and relative concentrations of the welding fumes were measured simultaneously by a total/respirable (TR) dust sampler and a digital dust monitor at a welding current of 100 A, 150 A, 200 A, 250 A and 300 A. The particle size distributions of welding fumes were measured by a low pressure impactor at a welding current of 100 A and 300 A. A significant effect of the welding current on the K-factor was recognized for all the examined wires. In the most remarkable case, a four-fold difference in the K-factors was found when the fumes were generated from a flux cored wire for mild steel (JIS Z 3313). The particle size distributions of fumes were also affected by the welding current. The coefficients of variation in the measured K-factor were 7.8-40.5%.

  19. Welding Qualification Sharing

    SciTech Connect

    Newton, Bruce

    2002-07-01

    ASME Section IX, 'Welding Qualifications', requires that each organization qualify its own welders and welding procedures. Qualification responsibility cannot be subcontracted, and qualifications administered by one organization cannot be transferred to another organization. This requirement has become the subject of close scrutiny as the demand for efficiency, particularly among nuclear plant owners, has increased. Two recent Code Cases change procedure and performance qualification requirements for the better. The first, N-573, enables nuclear plant owners to share welding procedure qualifications. The second, N-600, enables nuclear plant owners to share welder performance qualifications. Several owners have reduced costs using N-573. N-600, because it is relatively new, has not yet been implemented. Its potential for cost savings, though, is equivalent to that afforded by N-573. This paper discusses ASME Section IX's procedure and performance qualification philosophy, assesses that philosophy in light of today's welding environment, and discusses implementation of Code Cases N-573 and N-600. (authors)

  20. Friction stir welding tool

    DOEpatents

    Tolle; Charles R. , Clark; Denis E. , Barnes; Timothy A.

    2008-04-15

    A friction stir welding tool is described and which includes a shank portion; a shoulder portion which is releasably engageable with the shank portion; and a pin which is releasably engageable with the shoulder portion.

  1. Friction stir welding tool

    DOEpatents

    Tolle, Charles R.; Clark, Denis E.; Barnes, Timothy A.

    2008-04-15

    A friction stir welding tool is described and which includes a shank portion; a shoulder portion which is releasably engageable with the shank portion; and a pin which is releasably engageable with the shoulder portion.

  2. Weld failure detection

    DOEpatents

    Pennell, William E.; Sutton, Jr., Harry G.

    1981-01-01

    Method and apparatus for detecting failure in a welded connection, particrly applicable to not readily accessible welds such as those joining components within the reactor vessel of a nuclear reactor system. A preselected tag gas is sealed within a chamber which extends through selected portions of the base metal and weld deposit. In the event of a failure, such as development of a crack extending from the chamber to an outer surface, the tag gas is released. The environment about the welded area is directed to an analyzer which, in the event of presence of the tag gas, evidences the failure. A trigger gas can be included with the tag gas to actuate the analyzer.

  3. Neutral polypropylene laser welding

    NASA Astrophysics Data System (ADS)

    Mandolfino, Chiara; Lertora, Enrico; Gambaro, Carla

    2016-10-01

    The joining of polymeric materials is a technology used in many industrial applications, from transport to telecommunications and the medical sector. A new technology for the joining of polymers is the laser welding process. In particular, fibre laser welding is a flexible technology which allows high process speed and the realization of good quality joints. Despite its application becoming more widespread in the production of assemblies of high precision, the application of laser technology for the welding of polymers has not been the subject of many studies up to now. This study focused on the welding of neutral polypropylene. The window process parameter was identified, without the use of additives to increase radiation absorption, and a mechanical characterization was conducted in order to evaluate the quality of the joints realized.

  4. Concurrent ultrasonic weld evaluation system

    DOEpatents

    Hood, D.W.; Johnson, J.A.; Smartt, H.B.

    1987-12-15

    A system for concurrent, non-destructive evaluation of partially completed welds for use in conjunction with an automated welder is disclosed. The system utilizes real time, automated ultrasonic inspection of a welding operation as the welds are being made by providing a transducer which follows a short distance behind the welding head. Reflected ultrasonic signals are analyzed utilizing computer based digital pattern recognition techniques to discriminate between good and flawed welds on a pass by pass basis. The system also distinguishes between types of weld flaws. 5 figs.

  5. Concurrent ultrasonic weld evaluation system

    DOEpatents

    Hood, Donald W.; Johnson, John A.; Smartt, Herschel B.

    1987-01-01

    A system for concurrent, non-destructive evaluation of partially completed welds for use in conjunction with an automated welder. The system utilizes real time, automated ultrasonic inspection of a welding operation as the welds are being made by providing a transducer which follows a short distance behind the welding head. Reflected ultrasonic signals are analyzed utilizing computer based digital pattern recognition techniques to discriminate between good and flawed welds on a pass by pass basis. The system also distinguishes between types of weld flaws.

  6. Concurrent ultrasonic weld evaluation system

    DOEpatents

    Hood, D.W.; Johnson, J.A.; Smartt, H.B.

    1985-09-04

    A system for concurrent, non-destructive evaluation of partially completed welds for use in conjunction with an automated welder. The system utilizes real time, automated ultrasonic inspection of a welding operation as the welds are being made by providing a transducer which follows a short distance behind the welding head. Reflected ultrasonic signals are analyzed utilizing computer based digital pattern recognition techniques to discriminate between good and flawed welds on a pass by pass basis. The system also distinguishes between types of weld flaws.

  7. Friction Stir Weld Tools

    NASA Technical Reports Server (NTRS)

    Carter, Robert W. (Inventor); Payton, Lewis N. (Inventor)

    2007-01-01

    A friction stir weld tool sleeve is supported by an underlying support pin. The pin material is preferably selected for toughness and fracture characteristics. The pin sleeve preferably has a geometry which employs the use of an interrupted thread, a plurality of flutes and/or eccentric path to provide greater flow through. Paddles have been found to assist in imparting friction and directing plastic metal during the welding process.

  8. Friction stir weld tools

    NASA Technical Reports Server (NTRS)

    Carter, Robert W. (Inventor); Payton, Lewis N. (Inventor)

    2007-01-01

    A friction stir weld tool sleeve is supported by an underlying support pin. The pin material is preferably selected for toughness and fracture characteristics. The pin sleeve preferably has a geometry which employs the use of an interrupted thread, a plurality of flutes and/or eccentric path to provide greater flow through. Paddles have been found to assist in imparting friction and directing plastic metal during the welding process.

  9. Weld braze technique

    DOEpatents

    Kanne, Jr., William R.; Kelker, Jr., John W.; Alexander, Robert J.

    1982-01-01

    High-strength metal joints are formed by a combined weld-braze technique. A hollow cylindrical metal member is forced into an undersized counterbore in another metal member with a suitable braze metal disposed along the bottom of the counterbore. Force and current applied to the members in an evacuated chamber results in the concurrent formation of the weld along the sides of the counterbore and a braze along the bottom of the counterbore in one continuous operation.

  10. Numerical Study for Gta Weld Shape Variation by Coupling Welding Arc and Weld Pool

    NASA Astrophysics Data System (ADS)

    Dong, Wenchao; Lu, Shanping; Li, Dianzhong; Li, Yiyi

    A numerical modeling of the welding arc and weld pool is studied for moving GTA welding to investigate the effect of the surface active element oxygen and the plasma drag force on the weld shape. Based on the 2D axisymmetric numerical modeling of the argon arc, the heat flux, current density and plasma drag force are obtained under different welding currents. Numerical calculations to the weld pool development are carried out for moving GTA welding on SUS304 stainless steel with different oxygen contents 30 ppm and 220 ppm, respectively. The results show that the plasma drag force is another dominating driving force affecting the liquid pool flow pattern, except for the Marangoni force. The different welding currents will change the temperature distribution and plasma drag force on the pool surface, and affect the strength of Marangoni convection and the weld shape. The weld D/W ratio initially increases, followed by a constant value around 0.5 with the increasing welding current under high oxygen content. The weld D/W ratio under the low oxygen content slightly decreases with the increasing welding current. The predicted weld shape by simulation agrees well with experimental results.

  11. Support arrangements for core modules of nuclear reactors. [PWR

    DOEpatents

    Bollinger, L.R.

    1983-11-03

    A support arrangement is provided for the core modules of a nuclear reactor which provides support access through the control drive mechanisms of the reactor. This arrangement provides axial support of individual reactor core modules from the pressure vessel head in a manner which permits attachment and detachment of the modules from the head to be accomplished through the control drive mechanisms after their leadscrews have been removed. The arrangement includes a module support nut which is suspended from the pressure vessel head and screw threaded to the shroud housing for the module. A spline lock prevents loosening of the screw connection. An installation tool assembly, including a cell lifting and preloading tool and a torquing tool, fits through the control drive mechanism and provides lifting of the shroud housing while disconnecting the spline lock, as well as application of torque to the module support nut.

  12. Support arrangement for core modules of nuclear reactors

    DOEpatents

    Bollinger, Lawrence R.

    1987-01-01

    A support arrangement is provided for the core modules of a nuclear reactor which provides support access through the control drive mechanisms of the reactor. This arrangement provides axial support of individual reactor core modules from the pressure vessel head in a manner which permits attachment and detachment of the modules from the head to be accomplished through the control drive mechanisms after their leadscrews have been removed. The arrangement includes a module support nut which is suspended from the pressure vessel head and screw threaded to the shroud housing for the module. A spline lock prevents loosening of the screw connection. An installation tool assembly, including a cell lifting and preloading tool and a torquing tool, fits through the control drive mechanism and provides lifting of the shroud housing while disconnecting the spline lock, as well as application of torque to the module support nut.

  13. Automatic Welding System

    NASA Technical Reports Server (NTRS)

    1982-01-01

    Robotic welding has been of interest to industrial firms because it offers higher productivity at lower cost than manual welding. There are some systems with automated arc guidance available, but they have disadvantages, such as limitations on types of materials or types of seams that can be welded; susceptibility to stray electrical signals; restricted field of view; or tendency to contaminate the weld seam. Wanting to overcome these disadvantages, Marshall Space Flight Center, aided by Hayes International Corporation, developed system that uses closed-circuit TV signals for automatic guidance of the welding torch. NASA granted license to Combined Technologies, Inc. for commercial application of the technology. They developed a refined and improved arc guidance system. CTI in turn, licensed the Merrick Corporation, also of Nashville, for marketing and manufacturing of the new system, called the CT2 Optical Trucker. CT2 is a non-contracting system that offers adaptability to broader range of welding jobs and provides greater reliability in high speed operation. It is extremely accurate and can travel at high speed of up to 150 inches per minute.

  14. Weld radiograph enigmas

    NASA Technical Reports Server (NTRS)

    Jemian, Wartan A.

    1986-01-01

    Weld radiograph enigmas are features observed on X-ray radiographs of welds. Some of these features resemble indications of weld defects, although their origin is different. Since they are not understood, they are a source of concern. There is a need to identify their causes and especially to measure their effect on weld mechanical properties. A method is proposed whereby the enigmas can be evaluated and rated, in relation to the full spectrum of weld radiograph indications. Thie method involves a signature and a magnitude that can be used as a quantitive parameter. The signature is generated as the diference between the microdensitometer trace across the radiograph and the computed film intensity derived from a thickness scan along the corresponding region of the sample. The magnitude is the measured difference in intensity between the peak and base line values of the signature. The procedure is demonstated by comparing traces across radiographs of a weld sample before and after the introduction of a hole and by a system based on a MacIntosh mouse used for surface profiling.

  15. Fluid Flow Phenomena during Welding

    SciTech Connect

    Zhang, Wei

    2011-01-01

    MOLTEN WELD POOLS are dynamic. Liquid in the weld pool in acted on by several strong forces, which can result in high-velocity fluid motion. Fluid flow velocities exceeding 1 m/s (3.3 ft/s) have been observed in gas tungsten arc (GTA) welds under ordinary welding conditions, and higher velocities have been measured in submerged arc welds. Fluid flow is important because it affects weld shape and is related to the formation of a variety of weld defects. Moving liquid transports heat and often dominates heat transport in the weld pool. Because heat transport by mass flow depends on the direction and speed of fluid motion, weld pool shape can differ dramatically from that predicted by conductive heat flow. Temperature gradients are also altered by fluid flow, which can affect weld microstructure. A number of defects in GTA welds have been attributed to fluid flow or changes in fluid flow, including lack of penetration, top bead roughness, humped beads, finger penetration, and undercutting. Instabilities in the liquid film around the keyhole in electron beam and laser welds are responsible for the uneven penetration (spiking) characteristic of these types of welds.

  16. METHOD OF OBTAINING AN IMPROVED WELD IN INERT ARC WELDING

    DOEpatents

    Correy, T.B.

    1962-12-11

    A method is reported for inert arc welding. An a-c welding current is applied to the workpiece and welding electrode such that the positive portion of each cycle thereof, with the electrode positive, has only sufficient energy to clean the surface of the workpiece and the negative portion of each cycle thereof, with the electrode negative, contains the energy required to weld. (AEC)

  17. Certification of a weld produced by friction stir welding

    DOEpatents

    Obaditch, Chris; Grant, Glenn J

    2013-10-01

    Methods, devices, and systems for providing certification of friction stir welds are disclosed. A sensor is used to collect information related to a friction stir weld. Data from the sensor is compared to threshold values provided by an extrinsic standard setting organizations using a certification engine. The certification engine subsequently produces a report on the certification status of the weld.

  18. Welding structures in gas tungsten arc-welded zircaloy-4

    SciTech Connect

    Perez, T.E.; Saggese, M.E.

    1982-02-01

    Microstructures were obtained by welding tubes to end caps in fuel elements. The final joint properties are influenced by different structural elements including microstructure, porosity, and inclusions. The secondary structure found after welding is Widmanstaetten. Welding thermal cycles are inherently inhomogeneous, affecting both plate width and /beta/ primary grain. 4 refs.

  19. Pre-weld heat treatment improves welds in Rene 41

    NASA Technical Reports Server (NTRS)

    Prager, M.

    1968-01-01

    Cooling of Rene 41 prior to welding reduces the incidence of cracking during post-weld heat treatment. The microstructure formed during the slow cooling rate favors elevated temperature ductility. Some vestiges of this microstructure are apparently retained during welding and thus enhance strain-age crack resistance in air.

  20. Weld pool oscillation during GTA welding of mild steel

    SciTech Connect

    Xiao, Y.H.; Ouden, G. den . Dept. of Materials Science and Engineering)

    1993-08-01

    In this paper the results are reported of a study dealing with the oscillation behavior of weld pools in the case of GTA bead-on-plate welding of mild steel, Fe 360. During welding, the weld pool was brought into oscillation by applying short current pulses, and the oscillation frequency and amplitude were measured by monitoring the arc voltage. It was found that the oscillation of the partially penetrated weld pool is dominated by one of two different oscillation modes (Mode 1 and Mode 2) depending on the welding conditions, whereas the oscillation of the fully penetrated weld pool is characterized by a third oscillation mode (Mode 3). It is possible to maintain partially penetrated weld pool oscillation in Mode 1 by choosing appropriate welding conditions. Under these conditions, an abrupt decrease in oscillation frequency occurs when the weld pool transfers from partial penetration to full penetration. Thus, weld penetration can be in-process controlled by monitoring the oscillation frequency during welding.

  1. Weld line detection and process control for welding automation

    NASA Astrophysics Data System (ADS)

    Yang, Sang-Min; Cho, Man-Ho; Lee, Ho-Young; Cho, Taik-Dong

    2007-03-01

    Welding has been widely used as a process to join metallic parts. But because of hazardous working conditions, workers tend to avoid this task. Techniques to achieve the automation are the recognition of joint line and process control. A CCD (charge coupled device) camera with a laser stripe was applied to enhance the automatic weld seam tracking in GMAW (gas metal arc welding). The adaptive Hough transformation having an on-line processing ability was used to extract laser stripes and to obtain specific weld points. The three-dimensional information obtained from the vision system made it possible to generate the weld torch path and to obtain information such as the width and depth of the weld line. In this study, a neural network based on the generalized delta rule algorithm was adapted to control the process of GMAW, such as welding speed, arc voltage and wire feeding speed. The width and depth of the weld joint have been selected as neurons in the input layer of the neural-network algorithm. The input variables, the width and depth of the weld joint, are determined by image information. The voltage, weld speed and wire feed rate are represented as the neurons in the output layer. The results of the neural-network learning applied to the welding are as follows: learning ratio 0.5, momentum ratio 0.7, the number of hidden layers 2 and the number of hidden units 8. They have significant influence on the weld quality.

  2. Resistance-Welding Test Fixture

    NASA Technical Reports Server (NTRS)

    Brennan, Andrew D.

    1990-01-01

    Realistic welding conditions produce reliable specimens. Simple fixture holds resistance-welding test specimens. Specimen holder includes metallic holder and clamps to provide electrical and thermal paths and plastic parts providing thermal and electrical isolation.

  3. Welding arc length control system

    NASA Technical Reports Server (NTRS)

    Iceland, William F. (Inventor)

    1993-01-01

    The present invention is a welding arc length control system. The system includes, in its broadest aspects, a power source for providing welding current, a power amplification system, a motorized welding torch assembly connected to the power amplification system, a computer, and current pick up means. The computer is connected to the power amplification system for storing and processing arc weld current parameters and non-linear voltage-ampere characteristics. The current pick up means is connected to the power source and to the welding torch assembly for providing weld current data to the computer. Thus, the desired arc length is maintained as the welding current is varied during operation, maintaining consistent weld penetration.

  4. Remote welding equipment for TPX

    SciTech Connect

    Silke, G.W.; Junge, R.

    1995-12-31

    Remote welding equipment and techniques are necessary for maintenance of the Tokamak Physics Experiment (TPX) Plasma Facing Components (PFCs). The processes identified for this application includes inside diameter (i.d.) and outside diameter (o.d.) Gas Tungsten Arc (GTA) welding of titanium and stainless steel alloys. Welding equipment developed for this application includes some unique features due to the specialized environment of the TPX vessel. Remote features of this equipment must include the ability to acquire and align the parts being welded, perform all welding operations and visually inspect the weld area. Designs for weld heads require the integration of industry proven hardware with the special features include compact size, remote manipulation, remote clamping and alignment, remote vision, full inert gas coverage, arc voltage control, wire feed, programmable weld schedules and failure recovery.

  5. Workmanship standards for fusion welding

    NASA Technical Reports Server (NTRS)

    Phillips, M. D.

    1967-01-01

    Workmanship standards manual defines practices, that adhere to rigid codes and specifications, for fusion welding of component piping, assemblies, and systems. With written and pictorial presentations, it is part of the operating procedure for fusion welding.

  6. Fractured welds stir not debate

    SciTech Connect

    Rosenbaum, D.B.; Stocker, L.J.P.

    1996-05-06

    This article reviews the growing discussion regarding the failures of welded joints in a number of beam-to-column connections. In the Northridge Earthquake of 1994, there were a large number of such failures, and weld material E70T-4 was the common element in each failure. This weld material is utilized with FCAW, a semiautomatic welding process that allows a higher deposition rate. The manufacturer of the weld material argues that many of the welds were improperly performed, while others argue that the fracture toughness of the weld material is very low. With a minor defect, this would lead to brittle fracture under the cyclic loading that would occur during a seismic event. Use of the manual SMAW process using weld material E7018 is recommended.

  7. Self-Reacting Friction Stir Welding for Aluminum Alloy Circumferential Weld Applications

    NASA Technical Reports Server (NTRS)

    Bjorkman, Gerry; Cantrell, Mark; Carter, Robert

    2003-01-01

    Friction stir welding is an innovative weld process that continues to grow in use, in the commercial, defense, and space sectors. It produces high quality and high strength welds in aluminum alloys. The process consists of a rotating weld pin tool that plasticizes material through friction. The plasticized material is welded by applying a high weld forge force through the weld pin tool against the material during pin tool rotation. The high weld forge force is reacted against an anvil and a stout tool structure. A variation of friction stir welding currently being evaluated is self-reacting friction stir welding. Self-reacting friction stir welding incorporates two opposing shoulders on the crown and root sides of the weld joint. In self-reacting friction stir welding, the weld forge force is reacted against the crown shoulder portion of the weld pin tool by the root shoulder. This eliminates the need for a stout tooling structure to react the high weld forge force required in the typical friction stir weld process. Therefore, the self-reacting feature reduces tooling requirements and, therefore, process implementation costs. This makes the process attractive for aluminum alloy circumferential weld applications. To evaluate the application of self-reacting friction stir welding for aluminum alloy circumferential welding, a feasibility study was performed. The study consisted of performing a fourteen-foot diameter aluminum alloy circumferential demonstration weld using typical fusion weld tooling. To accomplish the demonstration weld, weld and tack weld development were performed and fourteen-foot diameter rings were fabricated. Weld development consisted of weld pin tool selection and the generation of a process map and envelope. Tack weld development evaluated gas tungsten arc welding and friction stir welding for tack welding rings together for circumferential welding. As a result of the study, a successful circumferential demonstration weld was produced leading

  8. Welding and Brazing Silicon Carbide

    NASA Technical Reports Server (NTRS)

    Moore, T. J.

    1986-01-01

    Hot isostatic pressing and conventional furnace brazing effective under right conditions. Study performed showed feasibility of welding SiC using several welding and brazing techniques. Use of SiC improves engine efficiency by allowing increase in operating temperature. SiC successfully hot-pressure-welded at 3,550 degrees F (1,950 degrees C) in argon. Refinements of solid-state welding and brazing procedures used sufficient for some specific industrial applications.

  9. Weld-bonded titanium structures

    NASA Technical Reports Server (NTRS)

    Vaughan, R. W.; Creedon, J. F. (Inventor)

    1976-01-01

    Structurally stronger titanium articles are produced by a weld-bonding technique comprising fastening at least two plates of titanium together using spotwelding and curing an adhesive interspersed between the spot-weld nuggets. This weld-bonding may be employed to form lap joints or to stiffen titanium metal plates.

  10. Robotic Welding and Inspection System

    SciTech Connect

    H. B. Smartt; D. P. Pace; E. D. Larsen; T. R. McJunkin; C. I. Nichol; D. E. Clark; K. L. Skinner; M. L. Clark; T. G. Kaser; C. R. Tolle

    2008-06-01

    This paper presents a robotic system for GTA welding of lids on cylindrical vessels. The system consists of an articulated robot arm, a rotating positioner, end effectors for welding, grinding, ultrasonic and eddy current inspection. Features include weld viewing cameras, modular software, and text-based procedural files for process and motion trajectories.

  11. Improved welding of Rene-41

    NASA Technical Reports Server (NTRS)

    Nunez, S.

    1970-01-01

    Gas-tungsten arc welding with a filler of Rene-41 produces strong welded joints. When Rene-41 is used, resistance to strain-age cracking is greatly increased by post-weld solution annealing in an inert atmosphere. Mechanical properties of Rene-41 and Hastelloy-W are compared.

  12. Welding. Performance Objectives. Intermediate Course.

    ERIC Educational Resources Information Center

    Vincent, Kenneth

    Several intermediate performance objectives and corresponding criterion measures are listed for each of nine terminal objectives for an intermediate welding course. The materials were developed for a 36-week (3 hours daily) course designed to prepare the student for employment in the field of welding. Electric welding and specialized (TIG & MIG)…

  13. Welding. Performance Objectives. Basic Course.

    ERIC Educational Resources Information Center

    Vincent, Kenneth

    Several intermediate performance objectives and corresponding criterion measures are listed for each of eight terminal objectives for a basic welding course. The materials were developed for a 36-week (2 hours daily) course developed to teach the fundamentals of welding shop work, to become familiar with the operation of the welding shop…

  14. Capillary flow weld-bonding

    NASA Technical Reports Server (NTRS)

    Vaughan, R. W.; Jones, R. J. (Inventor)

    1976-01-01

    The invention of a weld-bonding technique for titanium plates was described. This involves fastening at least two plates of titanium together using spot-welding and applying a bead of adhesive along the edge of the resistance spot-welded joint which upon heating, flows and fills the separation between the joint components.

  15. Determination of GTA Welding Efficiencies

    DTIC Science & Technology

    1993-03-01

    Society of Metals , 1981, pp. 91-108. 12. Wilkinson, J.B., and Milner, D.R., Heat Transfer from Arcs, British Welding Journal, vol. 7(2), 115-128, 1960...MIT (1977). 11. Tsai, C.L.,"Modeling of the Thermal Behavior of Metals During Welding," Trends in Welding Research, Edited by S.A. David, American

  16. Automatic welding comes of age. [Offshore

    SciTech Connect

    Turner, D.L. Jr.

    1981-07-01

    Automatic pipe welding systems today fall into three main categories: gas metal arc welding, gas-tungsten arc welding, and flash-butt welding. The first automatic welding devices used offshore were the CRC and H.C. Price systems. Both use gas metal arc welding with a consumable steel filler wire. The recently developed McDermott flash-butt welding system is described. (DLC)

  17. A Review of Titanium Welding Processes.

    DTIC Science & Technology

    1986-02-03

    Welding ( GTAW )............................. 2 jPlasma Arc Welding (PAW) ................................... 3 Gas Metal Arc Welding (GMAW...earliest use of gas tungsten arc welding ( GTAW ). Submerged arc welding (SAW) was introduced in 1944 (p.149(4)). Gas metal arc welding (GMAW) was developed...discussion. Gas Tungsten Arc Welding GTAW )" The GTAW process is due to the heating from an arc between a noncon- sumable tungsten electrode and the work

  18. Program for Heat Flow in Welding

    NASA Technical Reports Server (NTRS)

    Nunes, A. C., Jr.; Graham, M.

    1986-01-01

    Program contains numerical model of temperature distribution in vicinity of weld. Weld model used to produce estimated welding power requirements, welding-power-loss analysis, heat-affected-zone temperature history, and weld-puddle cross-section plots. Applied to gas/tungsten-arc, plasma-arc, electron-beam, and laser-beam welds on wide plates under steady conditions. User predicts power requirements and temperature distributions. Weld model written in BASIC.

  19. Friction stir welding tool and process for welding dissimilar materials

    DOEpatents

    Hovanski, Yuri; Grant, Glenn J; Jana, Saumyadeep; Mattlin, Karl F

    2013-05-07

    A friction stir welding tool and process for lap welding dissimilar materials are detailed. The invention includes a cutter scribe that penetrates and extrudes a first material of a lap weld stack to a preselected depth and further cuts a second material to provide a beneficial geometry defined by a plurality of mechanically interlocking features. The tool backfills the interlocking features generating a lap weld across the length of the interface between the dissimilar materials that enhances the shear strength of the lap weld.

  20. Study of inertia welding: the sensitivity of weld configuration and strength to variations in welding parameters

    SciTech Connect

    Mote, M.W.

    1981-12-01

    An experiment is described which is designed to demonstrate the forgiveness of inertia welding, that is, the relative insensitivity of weld strength to variations in energy (rotational speed of parts) and axial force. Although easily observed variations in the welding parameters produced easily observed changes in weldment configuration and changes in dimension (upset), only extremes in parameters produced changes in weld strength. Consequently, process monitoring and product inspection would be sufficient for quality assurance in a production environment.

  1. Numerical and experimental analysis of a darrieus-type cross flow water turbine in bare and shrouded configurations

    NASA Astrophysics Data System (ADS)

    Roa, A. M.; Aumelas, V.; Maître, T.; Pellone, C.

    2010-08-01

    The aim of this paper is to present the results of the analysis of a Darrieus-type cross flow water turbine in bare and shrouded configurations. Numerical results are compared to experimental data and differences found in values are also highlighted. The benefit of the introduction of a channelling device, which generates an efficiency increment factor varying from 2 to 5, depending on the configuration, is discussed.

  2. Evaluation of the impeller shroud performance of an axial flow ventricular assist device using computational fluid dynamics.

    PubMed

    Su, Boyang; Chua, Leok P; Lim, Tau M; Zhou, Tongming

    2010-09-01

    Generally, there are two types of impeller design used in the axial flow blood pumps. For the first type, which can be found in most of the axial flow blood pumps, the magnet is embedded inside the impeller hub or blades. For the second type, the magnet is embedded inside the cylindrical impeller shroud, and this design has not only increased the rotating stability of the impeller but has also avoided the flow interaction between the impeller blade tip and the pump casing. Although the axial flow blood pumps with either impeller design have been studied individually, the comparisons between these two designs have not been conducted in the literature. Therefore, in this study, two axial flow blood pumps with and without impeller shrouds were numerically simulated with computational fluid dynamics and compared with each other in terms of hydraulic and hematologic performances. For the ease of comparison, these two models have the same inner components, which include a three-blade straightener, a two-blade impeller, and a three-blade diffuser. The simulation results showed that the model with impeller shroud had a lower static pressure head with a lower hydraulic efficiency than its counterpart. It was also found that the blood had a high possibility to deposit on the impeller shroud inner surface, which greatly enhanced the possibility of thrombus formation. The blood damage indices in both models were around 1%, which was much lower than the 13.1% of the axial flow blood pump of Yano et al. with the corresponding experimental hemolysis of 0.033 g/100 L.

  3. Centrifugal acceleration modes for incompressible fluid in the leakage annulus between a shrouded pump impeller and its housing

    NASA Technical Reports Server (NTRS)

    Childs, D. W.

    1991-01-01

    An algorithm is developed for calculating complex eigenvalues and eigenvectors associated with the fluid resonances and is used to analyze the perturbed flow in the leakage path between a shrouded-pump impeller and its housing. The eigenvalues obtained are consistent with the forced-response curves. First- and second-natural-frequency eigensolutions are presented for mode shapes corresponding to lateral excitations, and first-natural-frequency eigensolutions are presented for mode shapes corresponding to axial excitation.

  4. Centrifugal acceleration modes for incompressible fluid in the leakage annulus between a shrouded pump impeller and its housing

    NASA Technical Reports Server (NTRS)

    Childs, D. W.

    1991-01-01

    An algorithm is developed for calculating complex eigenvalues and eigenvectors associated with the fluid resonances and is used to analyze the perturbed flow in the leakage path between a shrouded-pump impeller and its housing. The eigenvalues obtained are consistent with the forced-response curves. First- and second-natural-frequency eigensolutions are presented for mode shapes corresponding to lateral excitations, and first-natural-frequency eigensolutions are presented for mode shapes corresponding to axial excitation.

  5. The science and practice of welding. 8th ed. Vol. 2: The practice of welding

    SciTech Connect

    Davies, A.C.

    1984-01-01

    This book includes sections on underwater welding and cutting, cold pressure welding, the application of mixed gases to various welding processes, and robot welding. The author uses photographs, tables, figures, and illustrations to explain the text and provides examination questions.

  6. Weld Nugget Temperature Control in Thermal Stir Welding

    NASA Technical Reports Server (NTRS)

    Ding, R. Jeffrey (Inventor)

    2014-01-01

    A control system for a thermal stir welding system is provided. The control system includes a sensor and a controller. The sensor is coupled to the welding system's containment plate assembly and generates signals indicative of temperature of a region adjacent and parallel to the welding system's stir rod. The controller is coupled to the sensor and generates at least one control signal using the sensor signals indicative of temperature. The controller is also coupled to the welding system such that at least one of rotational speed of the stir rod, heat supplied by the welding system's induction heater, and feed speed of the welding system's weld material feeder are controlled based on the control signal(s).

  7. Thermal Stir Welding: A New Solid State Welding Process

    NASA Technical Reports Server (NTRS)

    Ding, R. Jeffrey

    2003-01-01

    Thermal stir welding is a new welding process developed at NASA's Marshall Space Flight Center in Huntsville, AL. Thermal stir welding is similar to friction stir welding in that it joins similar or dissimilar materials without melting the parent material. However, unlike friction stir welding, the heating, stirring and forging elements of the process are all independent of each other and are separately controlled. Furthermore, the heating element of the process can be either a solid-state process (such as a thermal blanket, induction type process, etc), or, a fusion process (YG laser, plasma torch, etc.) The separation of the heating, stirring, forging elements of the process allows more degrees of freedom for greater process control. This paper introduces the mechanics of the thermal stir welding process. In addition, weld mechanical property data is presented for selected alloys as well as metallurgical analysis.

  8. Thermal Stir Welding: A New Solid State Welding Process

    NASA Technical Reports Server (NTRS)

    Ding, R. Jeffrey; Munafo, Paul M. (Technical Monitor)

    2002-01-01

    Thermal stir welding is a new welding process developed at NASA's Marshall Space Flight Center in Huntsville, AL. Thermal stir welding is similar to friction stir welding in that it joins similar or dissimilar materials without melting the parent material. However, unlike friction stir welding, the heating, stirring and forging elements of the process are all independent of each other and are separately controlled. Furthermore, the heating element of the process can be either a solid-state process (such as a thermal blanket, induction type process, etc), or, a fusion process (YG laser, plasma torch, etc.) The separation of the heating, stirring, forging elements of the process allows more degrees of freedom for greater process control. This paper introduces the mechanics of the thermal stir welding process. In addition, weld mechanical property data is presented for selected alloys as well as metallurgical analysis.

  9. Complex vibration ultrasonic welding systems with large area welding tips.

    PubMed

    Tsujino, Jiromaru; Sano, Tsutomu; Ogata, Hayato; Tanaka, Soichi; Harada, Yoshiki

    2002-05-01

    Vibration and welding characteristics of complex vibration ultrasonic welding systems of 27 and 40 kHz were studied. Complex vibration systems, which have elliptical to circular or rectangular to square locus, are effective for ultrasonic welding of various specimens including the same and different metal specimens, and for direct welding of semiconductor tips and packaging of various electronic devices without solder. The complex vibration systems consist of a one-dimensional longitudinal-torsional vibration converter with slitted part, a stepped horn and a longitudinal vibration transducer as a driving source. The complex vibration welding tips of 27 and 40 kHz have enough area of 6-8 mm square for various welding specimens. Aluminum plate specimens of 0.3-1.0 mm thickness were successfully joined with weld strengths almost equal to aluminum specimen strength, and independent to the specimen direction. Required vibration amplitude of 40 kHz is smaller than that of 27 kHz.

  10. Welding and properties of welds of TMCP-steel

    SciTech Connect

    Brederholm, A.T.; Kotamies, J.M.N.; Haenninen, H.

    1995-12-31

    Thermomechanical control process (TMCP) of steel includes a multiplicity of processing schedules of combined thermal and mechanical working treatments that have been developed to optimize the resulting microstructure and mechanical properties of various steel grades. Weld metal properties of multipass submerged arc welded (SAW) TMCP steel joints were investigated in order to study the influences of different welding wires and heat inputs. Weld metal characterization consisted of tensile, Charpy-V Notch (CVN) and hardness testing, and microstructural examination. Cross-weld tensile specimens were tested principally to examine whether HAZ softening, which might have occurred, causes failure in this region. The tests verified that by using the right welding wire; it is possible to achieve weld joint which fulfills the strength requirements and gives satisfactory toughness at low temperatures.

  11. Thermal Stir Welding: A New Solid State Welding Process

    NASA Technical Reports Server (NTRS)

    Ding, R. Jeffrey

    2003-01-01

    Thermal stir welding is a new welding process developed at NASA's Marshall Space Flight Center in Huntsville, AL. Thermal stir welding is similar to friction stir welding in that it joins similar or dissimilar materials without melting the parent material. However, unlike friction stir welding, the heating, stirring and forging elements of the process are all independent of each other and are separately controlled. Furthermore, the heating element of the process can be either a solid-state process (such as a thermal blanket, induction type process, etc), or, a fusion process (YG laser, plasma torch, etc.) The separation of the heating, stirring, forging elements of the process allows more degrees of freedom for greater process control. This paper introduces the mechanics of the thermal stir welding process. In addition, weld mechanical property data is presented for selected alloys as well as metallurgical analysis.

  12. Thermal Stir Welding: A New Solid State Welding Process

    NASA Technical Reports Server (NTRS)

    Ding, R. Jeffrey; Munafo, Paul M. (Technical Monitor)

    2002-01-01

    Thermal stir welding is a new welding process developed at NASA's Marshall Space Flight Center in Huntsville, AL. Thermal stir welding is similar to friction stir welding in that it joins similar or dissimilar materials without melting the parent material. However, unlike friction stir welding, the heating, stirring and forging elements of the process are all independent of each other and are separately controlled. Furthermore, the heating element of the process can be either a solid-state process (such as a thermal blanket, induction type process, etc), or, a fusion process (YG laser, plasma torch, etc.) The separation of the heating, stirring, forging elements of the process allows more degrees of freedom for greater process control. This paper introduces the mechanics of the thermal stir welding process. In addition, weld mechanical property data is presented for selected alloys as well as metallurgical analysis.

  13. Do we really need new medical information about the Turin Shroud?

    PubMed

    Bevilacqua, M; Fanti, G; D'Arienzo, M; De Caro, R

    2014-02-01

    Image processing of the Turin Shroud (TS) shows that the Man represented in it has undergone an under glenoidal dislocation of the humerus on the right side and lowering of the shoulder, and has a flattened hand and enophthalmos; conditions that have not been described before, despite several studies on the subject. These injuries indicate that the Man suffered a violent blunt trauma to the neck, chest and shoulder from behind, causing neuromuscular damage and lesions of the entire brachial plexus. The posture of the left claw-hand is indicative of an injury of the lower brachial plexus, as is the crossing of the hands on the pubis, not above the pubis as it would normally be, and are related to traction of the limbs as a result of the nailing to the patibulum. The disappearance of the thumbprints is because of entrainment of the flexor pollicis longus tendons while the nails were driven through the wrists. The blunt chest trauma, which resulted in the body falling forwards, was the direct cause of a lung contusion and haemothorax, confirmed by the post-mortem leakage of clots and serum from the chest caused by the stabbing with the spear, and was a likely cause of cardiac contusion. All the evidence is in favour of the hypothesis that the TS Man is Jesus of Nazareth.

  14. An experimental investigation on the tip leakage noise in axial-flow fans with rotating shroud

    NASA Astrophysics Data System (ADS)

    Canepa, Edward; Cattanei, Andrea; Mazzocut Zecchin, Fabio; Milanese, Gabriele; Parodi, Davide

    2016-08-01

    The tip leakage noise generated by a shrouded rotor of an axial-flow fan has been experimentally studied. The measurements have been taken at high flow rate and at the design point in a hemi-anechoic chamber, at constant rotational speed and during speed ramps. A test plenum designed according to ISO 10302 has been employed to modify the operating conditions and different inlet configurations, ducted and unducted with standard and reduced tip gap, have been considered. The basic features of the inflow have been studied by means of aerodynamic measurements taken upstream of the rotor. To separate the noise generating mechanisms from the acoustic propagation effects, the acoustic response function of the test configuration has been computed employing the spectral decomposition method, and then it has been compared with the velocity-scaled, constant-Strouhal number SPL. In this way, the noise components related to the tip leakage flow have been identified and their connection with geometry have been highlighted. The broadband part of the spectra and the peaks related to the tip leakage flow are affected by the same propagation effects, but show a different dependence on the rotational speed and on the operating point. The upstream geometry affects the radiated noise much more than the performance and even a strong reduction in the tip-gap cannot completely eliminate the related noise.

  15. Investigation of flow in axial turbine stage without shroud-seal

    NASA Astrophysics Data System (ADS)

    Straka, Petr; Němec, Martin; Jelínek, Thomáš

    2015-05-01

    This article deals with investigation of the influence of the radial gaps on the efficiency of the axial turbine stage. The investigation was carried out for the axial stage of the low-power turbine with the drum-type rotor without the shroud. In this configuration the flow through the radial gap under the hub-end of the stator blades and above the tip-end of the rotor blades leads to generation of the strong secondary flows, which decrease the efficiency of the stage. This problem was studied by experiment as well as by numerical modelling. The experiment was performed on the test rig equipped with the water brake dynamometer, torque meter and rotatable stator together with the linear probe manipulator. Numerical modelling was carried out for both the steady flow using the "mixing plane" interface and the unsteady flow using the "sliding mesh" interface between the stator and rotor wheels. The influence of the radial gap was studied in two configuration a) positive and b) negative overlapping of the tip-ends of the rotor blades. The efficiency of the axial stage in dependence on the expansion ratio, velocity ratio and the configuration as well as the details of the flow fields are presented in this paper.

  16. Holy Shroud Exhibition 2010: health services during a 40-day mass-gathering event.

    PubMed

    Bortolin, Michelangelo; Ulla, Marco; Bono, Alessia; Ferreri, Enrico; Tomatis, Mariano; Sgambetterra, Sergio

    2013-06-01

    Mass-gathering events require varying types and amounts of medical resources to deal with patient presentations as well as careful planning for environmental health management. The Holy Shroud Exhibition was hosted in Torino, Italy, between April and May 2010. The venue was a unique mass-gathering event which lasted several weeks. It was held in a limited area in the center of the city and it was attended by a large and heterogeneous population. A dedicated Health Care Service was created for the event. This study is a retrospective analysis of clinical presentations of patients who were managed by the Medical Services during the event. The main study outcomes included Patient Presentation Rate (PPR), type of injuries and illnesses, and the Transport to Hospital Rate (TTHR). The PPR and TTHR were both low (0.27 and 0.039 respectively). The majority of patients presented with low severity codes and no sudden cardiac death (SCD) or cardiac arrest occurred. Cardiac and trauma emergencies were most frequent categories of presentation. A number of pediatric patients (19.37%) were treated by the event Medical Service. Approximately two million persons participated in the 40-day event. The experience for this 40-day event supported having an on-site, organized, dedicated Medical Service that decreased overcrowding of the local Emergency Medical System and hospitals. It is recommended that, for such events, there be recruitment of emergency physicians with experience in mass-gathering events, recruitment of pediatricians, and training for professionals during the planning process.

  17. Selecting Processes to Minimize Hexavalent Chromium from Stainless Steel Welding

    PubMed Central

    KEANE, M.; SIERT, A.; STONE, S.; CHEN, B.; SLAVEN, J.; CUMPSTON, A.; ANTONINI, J.

    2015-01-01

    Eight welding processes/shielding gas combinations were assessed for generation of hexavalent chromium (Cr6+) in stainless steel welding fumes. The processes examined were gas metal arc welding (GMAW) (axial spray, short circuit, and pulsed spray modes), flux cored arc welding (FCAW), and shielded metal arc welding (SMAW). The Cr6+ fractions were measured in the fumes; fume generation rates, Cr6+ generation rates, and Cr6+ generation rates per unit mass of welding wire were determined. A limited controlled comparison study was done in a welding shop including SMAW, FCAW, and three GMAW methods. The processes studied were compared for costs, including relative labor costs. Results indicate the Cr6+ in the fume varied widely, from a low of 2800 to a high of 34,000 ppm. Generation rates of Cr6+ ranged from 69 to 7800 μg/min, and Cr6+ generation rates per unit of wire ranged from 1 to 270 μg/g. The results of field study were similar to the findings in the laboratory. The Cr6+ (ppm) in the fume did not necessarily correlate with the Cr6+ generation rate. Physical properties were similar for the processes, with mass median aerodynamic diameters ranging from 250 to 336 nm, while the FCAW and SMAW fumes were larger (360 and 670 nm, respectively). Conclusion: The pulsed axial spray method was the best choice of the processes studied based on minimal fume generation, minimal Cr6+ generation, and cost per weld. This method is usable in any position, has a high metal deposition rate, and is relatively simple to learn and use. PMID:26690276

  18. Computational study of the effects of shroud geometric variation on turbine performance in a 1.5-stage high-loaded turbine

    NASA Astrophysics Data System (ADS)

    Jia, Wei; Liu, Huoxing

    2013-10-01

    Generally speaking, main flow path of gas turbine is assumed to be perfect for standard 3D computation. But in real engine, the turbine annulus geometry is not completely smooth for the presence of the shroud and associated cavity near the end wall. Besides, shroud leakage flow is one of the dominant sources of secondary flow in turbomachinery, which not only causes a deterioration of useful work but also a penalty on turbine efficiency. It has been found that neglect shroud leakage flow makes the computed velocity profiles and loss distribution significantly different to those measured. Even so, the influence of shroud leakage flow is seldom taken into consideration during the routine of turbine design due to insufficient understanding of its impact on end wall flows and turbine performance. In order to evaluate the impact of tip shroud geometry on turbine performance, a 3D computational investigation for 1.5-stage turbine with shrouded blades was performed in this paper. The following geometry parameters were varied respectively: Inlet cavity length and exit cavity length

  19. Thermomechanically coupled conduction mode laser welding simulations using smoothed particle hydrodynamics

    NASA Astrophysics Data System (ADS)

    Hu, Haoyue; Eberhard, Peter

    2016-10-01

    Process simulations of conduction mode laser welding are performed using the meshless Lagrangian smoothed particle hydrodynamics (SPH) method. The solid phase is modeled based on the governing equations in thermoelasticity. For the liquid phase, surface tension effects are taken into account to simulate the melt flow in the weld pool, including the Marangoni force caused by a temperature-dependent surface tension gradient. A non-isothermal solid-liquid phase transition with the release or absorption of additional energy known as the latent heat of fusion is considered. The major heat transfer through conduction is modeled, whereas heat convection and radiation are neglected. The energy input from the laser beam is modeled as a Gaussian heat source acting on the initial material surface. The developed model is implemented in Pasimodo. Numerical results obtained with the model are presented for laser spot welding and seam welding of aluminum and iron. The change of process parameters like welding speed and laser power, and their effects on weld dimensions are investigated. Furthermore, simulations may be useful to obtain the threshold for deep penetration welding and to assess the overall welding quality. A scalability and performance analysis of the implemented SPH algorithm in Pasimodo is run in a shared memory environment. The analysis reveals the potential of large welding simulations on multi-core machines.

  20. Evaluation of low hydrogen welding processes for pipeline construction in high strength steel

    SciTech Connect

    Howse, D S; Jones, R L

    1996-08-01

    Low hydrogen manual welding processes, suitable for pipeline girth welding, have been available for some time for the lower strength pipe grades, and latterly, for high strength pipelines (up to and including X80). Despite their availability and advantages in terms of reduced crack susceptibility, they have been rarely used in production up to the present time. Basic coated shielded metal arc (SMA) electrodes, suitable for vertical-down welding, are produced by some manufacturers at the strength level required for both the root welding and filling of pipeline girth welds. Self-shielded flux-cored wires (SSFCA) are also available for both root and fill welding, and in addition to the low hydrogen levels, these have the advantage of increased productivity. Both of these processes require different methods of deposition compared to welding using cellulosic electrodes, which necessitates specialized training of welders. It is thought that this, along with doubts concerning the reliability and speed of the processes in site conditions, has made contractors reluctant to adopt them. Furthermore, there was a dearth of independently produced information on the welding production performance of low hydrogen processes. Therefore, the primary aim of the present work was to generate data to enable users to make an informed judgment regarding the practical application of low hydrogen processes. Furthermore, it was intended to develop improved root welding procedures, which had been recognized as being significant process limitation. The conclusions and recommendations from this work are discussed.

  1. Controlling conditions for wet welding

    SciTech Connect

    Hill, M.

    1985-11-01

    Wet welding is finding increased use for repairing and maintaining vessel hulls around the world. Users are developing new methods and procedures to expand the technology. A wet welded joint underwater can be made as strong as one welded in a dry habitat, but at a greatly reduced cost. The design of the joint for wet welding and the procedures that need to be followed are outlined. In designing for wet welding, high tensile strength, ease of access, and over-design should be considered.

  2. Thermal Stir Welds in Titanium

    NASA Astrophysics Data System (ADS)

    Fonda, Richard W.; Knipling, Keith E.; Pilchak, Adam L.

    2016-01-01

    Although conventional friction stir welding (FSW) has proven unsuccessful in joining thick sections of alpha and near-alpha titanium alloys, thermal stir welding, a variant of the FSW process in which an external heat source is used to preheat the workpiece, is demonstrated to be able to reliably join 12.3-mm-thick plates of CP titanium. This paper describes the microstructures and textures that develop in these thermal stir welds. The observed microstructure was used to reconstruct the high-temperature microstructure and texture present during the welding process and therefore reveal the genesis of the welding structures.

  3. Spot Welding of Honeycomb Structures

    NASA Astrophysics Data System (ADS)

    Cohal, V.

    2017-08-01

    Honeycomb structures are used to prepare meals water jet cutting machines for textile. These honeycomb structures are made of stainless steel sheet thickness of 0.1-0.2 mm. Corrugated sheet metal strips are between two gears with special tooth profile. Hexagonal cells for obtaining these strips are welded points between them. Spot welding device is three electrodes in the upper part, which carries three welding points across the width of the strip of corrugated sheet metal. Spot welding device filled with press and advance mechanisms. The paper presents the values of the regime for spot welding.

  4. Extravehicular activity welding experiment

    NASA Technical Reports Server (NTRS)

    Watson, J. Kevin

    1989-01-01

    The In-Space Technology Experiments Program (INSTEP) provides an opportunity to explore the many critical questions which can only be answered by experimentation in space. The objective of the Extravehicular Activity Welding Experiment definition project was to define the requirements for a spaceflight experiment to evaluate the feasibility of performing manual welding tasks during EVA. Consideration was given to experiment design, work station design, welding hardware design, payload integration requirements, and human factors (including safety). The results of this effort are presented. Included are the specific objectives of the flight test, details of the tasks which will generate the required data, and a description of the equipment which will be needed to support the tasks. Work station requirements are addressed as are human factors, STS integration procedures and, most importantly, safety considerations. A preliminary estimate of the cost and the schedule for completion of the experiment through flight and postflight analysis are given.

  5. Pulsed welding plasma source

    NASA Astrophysics Data System (ADS)

    Knyaz'kov, A.; Pustovykh, O.; Verevkin, A.; Terekhin, V.; Shachek, A.; Tyasto, A.

    2016-04-01

    It is shown that in order to form the current pulse of a near rectangular shape, which provides conversion of the welding arc into a dynamic mode, it is rational to connect a forming element made on the basis of an artificial forming line in series to the welding DC circuit. The paper presents a diagram of a pulsed device for welding with a non-consumable electrode in argon which was developed using the forming element. The conversion of the arc into the dynamic mode is illustrated by the current and voltage oscillograms of the arc gap and the dynamic characteristic of the arc within the interval of one pulse generation time in the arc gap. The background current travels in the interpulse interval.

  6. Auto adaptative laser welding

    SciTech Connect

    Coste, F.; Fabbro, R.; Douay, D.; Sabatier, L.; Lacote, D.

    1996-12-31

    The weld preparation in a laboratory environment for laser welding concerning edge misalignments, edge or gap preparation is no longer valid for industrial configurations where these different parameters are not accurately controlled. Therefore in that case, the achievement of consistent qualities of processing, requires the use of sensors for seam tracking and gap recognition. The authors discuss here preliminary experiments involving the use of these elements in order to pilot a scanning head in view of strongly reducing the precision requirements for gap preparation. This set-up is the first step in the development of an auto-adaptative device for laser welding which will be composed of seam tracking and recognition sensors, scanning laser head and a filler wire device.

  7. Welding space vacuum technology

    NASA Technical Reports Server (NTRS)

    Johnson, R. Barry

    1991-01-01

    The objective was to assist the EH 42 Division in putting together a vacuum system that could attain the desired pressure and be large enough to accommodate the gas-metal arc (GMA) welding fixture apparatus. A major accomplishment was the design and fabrication of the controller/annunciator for the 4' by 8' system. It contains many safety features such as thermocouple set point relays that will only allow inlet and exit gas and vacuum valves to be operated at pre-selected system pressures, and a fail safe mode for power interruptions and operator mistakes. It is felt that significant progress was made in this research effort to weld in a vacuum environment. With continued efforts to increase the pump speeds for vacuum chambers and further studies on weld fixtures and gas inlet pressures, the NASA program will be successful.

  8. 73rd American Welding Society annual meeting

    SciTech Connect

    Not Available

    1992-01-01

    The volume includes the abstracts of papers presented at the 73rd American Welding Society Annual Meeting. Detailed summaries are given for 118 technical sessions papers discussing computer and control applications in welding, stainless steel, nickel and nickel alloys, weld metal microstructure, shipbuilding, consumables, structural welding, investigations in arc welding and cutting, arc welding processes, weldability testing, piping and tubing, high energy beam welding processes, welding metallurgy of structural steels, new applications, weld metal behavior, NDT certification, aluminum welding, submerged arc welding, modeling studies, resistance welding, friction welding, and safety and health. The 23rd International AWS Brazing and Soldering Conference was also held during this meeting. The topics presented in 24 papers included recent developments in soldering technology, brazing of stainless steel, brazing of ceramics and nickel material, filler metal developments for torch brazing, and developments in diffusion and induction brazing.

  9. Method and apparatus for assessing weld quality

    DOEpatents

    Smartt, Herschel B.; Kenney, Kevin L.; Johnson, John A.; Carlson, Nancy M.; Clark, Denis E.; Taylor, Paul L.; Reutzel, Edward W.

    2001-01-01

    Apparatus for determining a quality of a weld produced by a welding device according to the present invention includes a sensor operatively associated with the welding device. The sensor is responsive to at least one welding process parameter during a welding process and produces a welding process parameter signal that relates to the at least one welding process parameter. A computer connected to the sensor is responsive to the welding process parameter signal produced by the sensor. A user interface operatively associated with the computer allows a user to select a desired welding process. The computer processes the welding process parameter signal produced by the sensor in accordance with one of a constant voltage algorithm, a short duration weld algorithm or a pulsed current analysis module depending on the desired welding process selected by the user. The computer produces output data indicative of the quality of the weld.

  10. 49 CFR 195.228 - Welds and welding inspection: Standards of acceptability.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Welds and welding inspection: Standards of... SAFETY TRANSPORTATION OF HAZARDOUS LIQUIDS BY PIPELINE Construction § 195.228 Welds and welding inspection: Standards of acceptability. (a) Each weld and welding must be inspected to insure compliance...

  11. 49 CFR 195.228 - Welds and welding inspection: Standards of acceptability.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 49 Transportation 3 2014-10-01 2014-10-01 false Welds and welding inspection: Standards of... SAFETY TRANSPORTATION OF HAZARDOUS LIQUIDS BY PIPELINE Construction § 195.228 Welds and welding inspection: Standards of acceptability. (a) Each weld and welding must be inspected to insure compliance...

  12. 49 CFR 195.228 - Welds and welding inspection: Standards of acceptability.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 49 Transportation 3 2011-10-01 2011-10-01 false Welds and welding inspection: Standards of... SAFETY TRANSPORTATION OF HAZARDOUS LIQUIDS BY PIPELINE Construction § 195.228 Welds and welding inspection: Standards of acceptability. (a) Each weld and welding must be inspected to insure compliance...

  13. 49 CFR 195.228 - Welds and welding inspection: Standards of acceptability.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 49 Transportation 3 2012-10-01 2012-10-01 false Welds and welding inspection: Standards of... SAFETY TRANSPORTATION OF HAZARDOUS LIQUIDS BY PIPELINE Construction § 195.228 Welds and welding inspection: Standards of acceptability. (a) Each weld and welding must be inspected to insure compliance...

  14. 49 CFR 195.228 - Welds and welding inspection: Standards of acceptability.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 49 Transportation 3 2013-10-01 2013-10-01 false Welds and welding inspection: Standards of... SAFETY TRANSPORTATION OF HAZARDOUS LIQUIDS BY PIPELINE Construction § 195.228 Welds and welding inspection: Standards of acceptability. (a) Each weld and welding must be inspected to insure compliance...

  15. Ultrasonic Welding of Hybrid Joints

    NASA Astrophysics Data System (ADS)

    Wagner, Guntram; Balle, Frank; Eifler, Dietmar

    2012-03-01

    A central research field of the Institute of Materials Science and Engineering at the University of Kaiserslautern (WKK), Germany, is the realization of innovative hybrid joints by ultrasonic metal welding. This article gives an overview of suitable ultrasonic welding systems as well as of essential machine and material parameters, which influence the quality of the welds. Besides the ultrasonic welding of dissimilar metals such as Al to Cu or Al to steels, the welds between newly developed materials like aluminum foam sandwiches or flat flexible cables also can be realized. Moreover, the joining of glass and ceramic to sheet metals is a point of interest at the WKK. By using the ultrasonic metal welding process, it is possible to realize metal/glass welds with tensile shear strengths of 50 MPa. For metal/ceramic joints, the shear strengths values up to 150 MPa were measured. Finally, selected results about the occurring bonding mechanisms will be discussed.

  16. Spot Weld Test Pull

    SciTech Connect

    Stepanek, G.; /Fermilab

    1985-12-07

    Thd D-zero cryostats will contain a number of detector modules. Each module will be made up of plates separated by G-10. To hold the plates together a stainless steel skin has been proposed to cover a whole module. By a series of calculations it was noted that the thin skins would buckle under the force. To prevent the buckling it was proposed to spot weld the skins to some of the internal plates, therefore giving the skins greatly increased strength. This paper gives the results of the test on the proposed spot welds.

  17. Friction Plug Weld Repair Geometric Innovations

    NASA Technical Reports Server (NTRS)

    Coletta, Edmond R.; Cantrell, Mark A.; McCool, A. (Technical Monitor)

    2000-01-01

    A viewgraph presentation outlines the fundamentals of friction plug welding. A process overview is given for friction push plug welding, including different uses and strengths of push plug welding. Details are given for friction pull plug welding, including welding parameters, details on observed defects, expected benefits, and test results.

  18. Tool For Robotic Resistive Roll Welding

    NASA Technical Reports Server (NTRS)

    Gilber, Jeffrey L.

    1991-01-01

    Roll-welding attachment for robot simple, inexpensive device incorporating modified commercial resistance-welding gun. Modified welding gun easily attaches to end effector of robot. Robot applies welding force and moves electrode wheel along prescribed path. Resistance-welding current starts and stops automatically according to force exerted against workpiece. Used to apply brazing foil to workpiece.

  19. 49 CFR 192.225 - Welding procedures.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Welding procedures. 192.225 Section 192.225... BY PIPELINE: MINIMUM FEDERAL SAFETY STANDARDS Welding of Steel in Pipelines § 192.225 Welding procedures. (a) Welding must be performed by a qualified welder in accordance with welding...

  20. Method for welding chromium molybdenum steels

    DOEpatents

    Sikka, Vinod K.

    1986-01-01

    Chromium-molybdenum steels exhibit a weakening after welding in an area adjacent to the weld. This invention is an improved method for welding to eliminate the weakness by subjecting normalized steel to a partial temper prior to welding and subsequently fully tempering the welded article for optimum strength and ductility.

  1. Welding Development: Marshall Space Flight Center

    NASA Technical Reports Server (NTRS)

    Ding, Jeff

    2007-01-01

    This paper presents the basic understanding of the friction stir welding process. It covers process description, pin tool operation and materials, metal flow theory, mechanical properties, and materials welded using the process. It also discusses the thermal stir welding process and the differences between thermal stir and friction stir welding. MSFC weld tools used for development are also presented.

  2. 49 CFR 192.225 - Welding procedures.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 49 Transportation 3 2013-10-01 2013-10-01 false Welding procedures. 192.225 Section 192.225... BY PIPELINE: MINIMUM FEDERAL SAFETY STANDARDS Welding of Steel in Pipelines § 192.225 Welding procedures. (a) Welding must be performed by a qualified welder in accordance with welding...

  3. 49 CFR 192.225 - Welding procedures.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 49 Transportation 3 2014-10-01 2014-10-01 false Welding procedures. 192.225 Section 192.225... BY PIPELINE: MINIMUM FEDERAL SAFETY STANDARDS Welding of Steel in Pipelines § 192.225 Welding procedures. (a) Welding must be performed by a qualified welder in accordance with welding...

  4. 49 CFR 192.225 - Welding procedures.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 49 Transportation 3 2011-10-01 2011-10-01 false Welding procedures. 192.225 Section 192.225... BY PIPELINE: MINIMUM FEDERAL SAFETY STANDARDS Welding of Steel in Pipelines § 192.225 Welding procedures. (a) Welding must be performed by a qualified welder in accordance with welding...

  5. 49 CFR 192.225 - Welding procedures.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 49 Transportation 3 2012-10-01 2012-10-01 false Welding procedures. 192.225 Section 192.225... BY PIPELINE: MINIMUM FEDERAL SAFETY STANDARDS Welding of Steel in Pipelines § 192.225 Welding procedures. (a) Welding must be performed by a qualified welder in accordance with welding...

  6. Water transport through welded tuff

    SciTech Connect

    Hadley, G.R.

    1984-08-01

    Water transport through welded tuff was studied with the aid of three drying experiments and one imbibition experiment performed on a single 0.15-m-long core. The specimen was saturated using a novel technique which measures the volume of water imbibed as a function of time in order to insure complete saturation. Profiles of saturation vs axial position along the core were provided by measuring the intensity of a beam of 662 keV gamma ray photons after passing through the sample in a direction normal to the axis of the cylinder. Measurements were made at different axial locations by moving the sample chamber past the beam with a precision translation table. Results indicate that the drying process is, in general, not characterized by a receding evaporation front as has been previously assumed, but rather by evaporation throughout the sample. Water appears to move through the sample under the action of both capillary forces and vapor pressure gradients induced by temperature gradients. Profiles resembling those of a receding evaporation front were observed when the temperature gradient was aligned in the direction of moisture transport. This work was performed in support of the Nevada Nulcear Waste Storage Investigation Project, which is responsible for examining the feasibility of siting a repository for commercial high-level nuclear wastes at Yucca Mountain and adjacent to the Nevada Test Site. 11 references, 9 figures.

  7. Rheology and timescales of welding

    NASA Astrophysics Data System (ADS)

    Quane, S.; Russell, J. K.

    2004-12-01

    We describe results from 15 high-temperature, constant strain rate and constant load deformation experiments on natural pyroclastic materials that simulate welding. Experiments were run on unconfined samples at temperatures between 835° and 900° C. Samples comprised 4.3 cm diameter, ˜6 cm length cores of sintered Rattlesnake Tuff rhyolite ash. Porosity of starting materials is ˜78%. The experiments used uniaxial load stresses of 0.2 to 5 MPa which corresponds to overburden depths of < 200 m in ignimbrite deposits. The experimental results track strain (porosity loss) and strain rate as a function of time at fixed conditions (load and temperature). Our results show that deformation of pyroclastic material has a strain dependent rheology. The effective viscosity (η e) of the samples increases during the experiment as strain acccumulates and porosity (φ ) is reduced. We describe this behaviour using the relationship: (1) log η e = log η o - α [φ /(1-φ )]. where effective viscosity is related to the viscosity of the framework material (melt), the sample porosity, and a fit-parameter for the material (α ). Our experimental work suggests a value of 0.63 for compaction of natural pyroclastic materials. Equation 1 is the basis for an empirical equation that describes the total strain during viscous compaction as a function of original porosity (φ o), the viscosity of framework melt (η o),load (σ ) and time: (2) \\epsilon = \\phi_{o} + (1-\\phi_{o})/\\alpha \\times ln [(\\alpha \\sigma \\Deltat)/(\\eta_{o} (1-\\phi_{o} ) + exp[-(\\alpha \\phi_{o})/(1 - \\phi_{o} ) ] ]. In this relationship, the values of φ o and η o are physical properties of the specific deposit and load relates to the thickness of the deposit and the position (depth) of the sample. Eq. 2 can be used to predict ɛ vs. time paths to compare against the original experimental data and to model natural deposits. By rearranging the above equation to isolate time (Δ t) we predict the times

  8. Welding technology transfer task/laser based weld joint tracking system for compressor girth welds

    NASA Technical Reports Server (NTRS)

    Looney, Alan

    1991-01-01

    Sensors to control and monitor welding operations are currently being developed at Marshall Space Flight Center. The laser based weld bead profiler/torch rotation sensor was modified to provide a weld joint tracking system for compressor girth welds. The tracking system features a precision laser based vision sensor, automated two-axis machine motion, and an industrial PC controller. The system benefits are elimination of weld repairs caused by joint tracking errors which reduces manufacturing costs and increases production output, simplification of tooling, and free costly manufacturing floor space.

  9. Deconvoluting the Friction Stir Weld Process for Optimizing Welds

    NASA Technical Reports Server (NTRS)

    Schneider, Judy; Nunes, Arthur C.

    2008-01-01

    In the friction stir welding process, the rotating surfaces of the pin and shoulder contact the weld metal and force a rotational flow within the weld metal. Heat, generated by the metal deformation as well as frictional slippage with the contact surface, softens the metal and makes it easier to deform. As in any thermo-mechanical processing of metal, the flow conditions are critical to the quality of the weld. For example, extrusion of metal from under the shoulder of an excessively hot weld may relax local pressure and result in wormhole defects. The trace of the weld joint in the wake of the weld may vary geometrically depending upon the flow streamlines around the tool with some geometry more vulnerable to loss of strength from joint contamination than others. The material flow path around the tool cannot be seen in real time during the weld. By using analytical "tools" based upon the principles of mathematics and physics, a weld model can be created to compute features that can be observed. By comparing the computed observations with actual data, the weld model can be validated or adjusted to get better agreement. Inputs to the model to predict weld structures and properties include: hot working properties ofthe metal, pin tool geometry, travel rate, rotation and plunge force. Since metals record their prior hot working history, the hot working conditions imparted during FSW can be quantified by interpreting the final microstructure. Variations in texture and grain size result from variations in the strain accommodated at a given strain rate and temperature. Microstructural data from a variety of FSWs has been correlated with prior marker studies to contribute to our understanding of the FSW process. Once this stage is reached, the weld modeling process can save significant development costs by reducing costly trial-and-error approaches to obtaining quality welds.

  10. Deconvoluting the Friction Stir Weld Process for Optimizing Welds

    NASA Technical Reports Server (NTRS)

    Schneider, Judy; Nunes, Arthur C.

    2008-01-01

    In the friction stir welding process, the rotating surfaces of the pin and shoulder contact the weld metal and force a rotational flow within the weld metal. Heat, generated by the metal deformation as well as frictional slippage with the contact surface, softens the metal and makes it easier to deform. As in any thermo-mechanical processing of metal, the flow conditions are critical to the quality of the weld. For example, extrusion of metal from under the shoulder of an excessively hot weld may relax local pressure and result in wormhole defects. The trace of the weld joint in the wake of the weld may vary geometrically depending upon the flow streamlines around the tool with some geometry more vulnerable to loss of strength from joint contamination than others. The material flow path around the tool cannot be seen in real time during the weld. By using analytical "tools" based upon the principles of mathematics and physics, a weld model can be created to compute features that can be observed. By comparing the computed observations with actual data, the weld model can be validated or adjusted to get better agreement. Inputs to the model to predict weld structures and properties include: hot working properties ofthe metal, pin tool geometry, travel rate, rotation and plunge force. Since metals record their prior hot working history, the hot working conditions imparted during FSW can be quantified by interpreting the final microstructure. Variations in texture and grain size result from variations in the strain accommodated at a given strain rate and temperature. Microstructural data from a variety of FSWs has been correlated with prior marker studies to contribute to our understanding of the FSW process. Once this stage is reached, the weld modeling process can save significant development costs by reducing costly trial-and-error approaches to obtaining quality welds.

  11. Weld seam tracking and lap weld penetration monitoring using the optical spectrum of the weld plume

    SciTech Connect

    Mueller, R.E.; Hopkins, J.A.; Semak, V.V.; McCay, M.H.

    1996-12-31

    Joining of dissimilar materials is a long standing problem in manufacturing, with many tricks and special techniques developed to successfully join specific pairs of materials. Often, these special techniques impose stringent requirements on the process such as precise control of process parameters to achieve the desired joint characteristics. Laser welding is one of the techniques which has had some success in welding dissimilar metal alloys, and appears to be a viable process for these materials. Minimal heat input limits differential thermal expansion, and the small weld pool allows precise control of alloy mixing in the fusion zone. Obtaining optimal weld performance requires accurate monitoring and control of absorbed laser power and weld focus position. In order to monitor the laser welding process, the authors have used a small computer controlled optical spectrometer to observe the emission from the weld plume. Absorbed laser power can be related to the temperature of the weld pool surface and the plume above the weld. Focus position relative to the joint can easily be seen by the proportion of elements from each material existing in the plume. This monitor has been used to observe and optimize the performance of butt and lap welds between dissimilar alloys, where each alloy contains at least one element not found in the other alloy. Results will be presented for a copper-steel butt joint and a lap weld between stainless and low alloy steels.

  12. Welding. Student Learning Guide.

    ERIC Educational Resources Information Center

    Palm Beach County Board of Public Instruction, West Palm Beach, FL.

    This student learning guide contains 30 modules for completing a course in welding. It is designed especially for use in secondary schools in Palm Beach County, Florida. Each module covers one task, and consists of a purpose, performance objective, enabling objectives, learning activities keyed to resources, information sheets, student self-check…

  13. Elementary TIG Welding Skills.

    ERIC Educational Resources Information Center

    Pierson, John E., III

    The text was prepared to help deaf students develop the skills needed by an employed welder. It uses simplified language and illustrations to present concepts which should be reinforced by practical experience with welding skills. Each of the 12 lessons contains: (1) an information section with many illustrations which presents a concept or…

  14. Welding Supplementary Units.

    ERIC Educational Resources Information Center

    Johnson, Don; And Others

    This document contains supplemental materials for special needs high school students intended to facilitate their mainstreaming in regular welding classes. Teacher's materials precede the materials for students and include general notes for the instructor, suggestions, eight references, a class progress chart, a questionnaire on the usefulness of…

  15. State Skill Standards: Welding

    ERIC Educational Resources Information Center

    Pointer, Mike; Naylor, Randy; Warden, John; Senek, Gene; Shirley, Charles; Lefcourt, Lew; Munson, Justin; Johnson, Art

    2005-01-01

    The Department of Education has undertaken an ambitious effort to develop statewide occupational skill standards. The standards in this document are for welding programs and are designed to clearly state what the student should know and be able to do upon completion of an advanced high-school program. The writing team determined that any statewide…

  16. Welding. Competencies for Articulation.

    ERIC Educational Resources Information Center

    Southeast Community Coll., Lincoln, NE.

    Materials contained in this guide present competencies describing welding skills necessary for success in initial employment or applicable to advanced educational placement, and may be used by administrators, students, and secondary and postsecondary vocational teachers. The student outcomes section provides guidelines for planning of and…

  17. Welding. Student Learning Guide.

    ERIC Educational Resources Information Center

    Palm Beach County Board of Public Instruction, West Palm Beach, FL.

    This student learning guide contains 30 modules for completing a course in welding. It is designed especially for use in secondary schools in Palm Beach County, Florida. Each module covers one task, and consists of a purpose, performance objective, enabling objectives, learning activities keyed to resources, information sheets, student self-check…

  18. Welding Rustproof Steels

    NASA Technical Reports Server (NTRS)

    Hoffmann, W

    1929-01-01

    The following experimental results will perhaps increase the knowledge of the process of welding rustproof steels. The experiments were made with two chrome-steel sheets and with two chrome-steel-nickel sheets having the composition shown in Table I.

  19. Welding Supplementary Units.

    ERIC Educational Resources Information Center

    Johnson, Don; And Others

    This document contains supplemental materials for special needs high school students intended to facilitate their mainstreaming in regular welding classes. Teacher's materials precede the materials for students and include general notes for the instructor, suggestions, eight references, a class progress chart, a questionnaire on the usefulness of…

  20. Welding. Student Learning Guides.

    ERIC Educational Resources Information Center

    Ridge Vocational-Technical Center, Winter Haven, FL.

    These 23 learning guides are self-instructional packets for 23 tasks identified as essential for performance on an entry-level job in welding. Each guide is based on a terminal performance objective (task) and 1-4 enabling objectives. For each enabling objective, some or all of these materials may be presented: learning steps (outline of student…

  1. Welding. Student Learning Guides.

    ERIC Educational Resources Information Center

    Ridge Vocational-Technical Center, Winter Haven, FL.

    These 23 learning guides are self-instructional packets for 23 tasks identified as essential for performance on an entry-level job in welding. Each guide is based on a terminal performance objective (task) and 1-4 enabling objectives. For each enabling objective, some or all of these materials may be presented: learning steps (outline of student…

  2. Welding. Competencies for Articulation.

    ERIC Educational Resources Information Center

    Southeast Community Coll., Lincoln, NE.

    Materials contained in this guide present competencies describing welding skills necessary for success in initial employment or applicable to advanced educational placement, and may be used by administrators, students, and secondary and postsecondary vocational teachers. The student outcomes section provides guidelines for planning of and…

  3. Welding of Stainless Materials

    NASA Technical Reports Server (NTRS)

    Bull, H; Johnson, Lawrence

    1929-01-01

    It would appear that welds in some stainless steels, heat-treated in some practicable way, will probably be found to have all the resistance to corrosion that is required for aircraft. Certainly these structures are not subjected to the severe conditions that are found in chemical plants.

  4. Tube welding and brazing

    NASA Technical Reports Server (NTRS)

    Poorman, R. M.

    1969-01-01

    Brochures outline the tools, equipment, materials, and techniques used for joining tubes by automatic and semiautomatic welding and brazing. A few of the metals being joined are stainless steels of various diameters and thickness. Techniques have been developed for on-site or work-bench repair.

  5. Revitalizing a Welding Program.

    ERIC Educational Resources Information Center

    Williams, Dave

    1997-01-01

    The welding program at Mid-Del Lewis Eubanks Area Vo-Tech in Midwest City, Oklahoma, used a three-part approach to program improvement: ensuring student mastery of employability skills, developing professional relationships and providing students with industry role models, and exposing students to real work settings (JOW)

  6. Welding nozzle position manipulator

    NASA Technical Reports Server (NTRS)

    Gilbert, Jeffrey L. (Inventor); Gutow, David A. (Inventor)

    1994-01-01

    The present invention is directed to a welding nozzle position manipulator. The manipulator consists of an angle support to which the remaining components of the device are attached either directly or indirectly. A pair of pivotal connections attach a weld nozzle holding link to the angle support and provide a two axis freedom of movement of the holding link with respect to the support angle. The manipulator is actuated by a pair of adjusting screws angularly mounted to the angle support. These screws contact a pair of tapered friction surfaces formed on the upper portion of the welding nozzle holding link. A spring positioned between the upper portions of the support angle and the holding link provides a constant bias engagement between the friction surfaces of the holding link and the adjustment screws, so as to firmly hold the link in position and to eliminate any free play in the adjustment mechanism. The angular relationships between the adjustment screws, the angle support and the tapered friction surfaces of the weld nozzle holding link provide a geometric arrangement which permits precision adjustment of the holding link with respect to the angle support and also provides a solid holding link mount which is resistant to movement from outside forces.

  7. Welding nozzle position manipulator

    NASA Astrophysics Data System (ADS)

    Gilbert, Jeffrey L.; Gutow, David A.

    1994-11-01

    The present invention is directed to a welding nozzle position manipulator. The manipulator consists of an angle support to which the remaining components of the device are attached either directly or indirectly. A pair of pivotal connections attach a weld nozzle holding link to the angle support and provide a two axis freedom of movement of the holding link with respect to the support angle. The manipulator is actuated by a pair of adjusting screws angularly mounted to the angle support. These screws contact a pair of tapered friction surfaces formed on the upper portion of the welding nozzle holding link. A spring positioned between the upper portions of the support angle and the holding link provides a constant bias engagement between the friction surfaces of the holding link and the adjustment screws, so as to firmly hold the link in position and to eliminate any free play in the adjustment mechanism. The angular relationships between the adjustment screws, the angle support and the tapered friction surfaces of the weld nozzle holding link provide a geometric arrangement which permits precision adjustment of the holding link with respect to the angle support and also provides a solid holding link mount which is resistant to movement from outside forces.

  8. Welding nozzle position manipulator

    NASA Astrophysics Data System (ADS)

    Gilbert, Jeffrey L.; Gutow, David A.

    1993-08-01

    The present invention is directed to a welding nozzle position manipulator. The manipulator consists of an angle support to which the remaining components of the device are attached either directly or indirectly. A pair of pivotal connections attach a weld nozzle holding link to the angle support and provide a two axis freedom of movement of the holding link with respect to the support angle. The manipulator is actuated by a pair of adjusting screws angularly mounted to the angle support. These screws contact a pair of tapered friction surfaces formed on the upper portion of the welding nozzle holding link. A spring positioned between the upper portions of the support angle and the holding link provides a constant bias engagement between the friction surfaces of the holding link and the adjustment screws, so as to firmly hold the link in position and to eliminate any free play in the adjustment mechanism. The angular relationships between the adjustment screws, the angle support and the tapered friction surfaces of the weld nozzle holding link provide a geometric arrangement which permits precision adjustment of the holding link with respect to the angle support and also provides a solid holding link mount which is resistant to movement from outside forces.

  9. Fusion Welding Research.

    DTIC Science & Technology

    1983-04-30

    of deep surface depresion due to vortex formation is being studied through a mathematical model. I Welding direction (a)e S (b) Figure 27: Schematic...each weldment. Specimens were cleaned in acetone and alcohol to remove grease and * dirt. They were finally cleaned ultrasonically in a detergent

  10. Workmanship Coupon Verifies and Validates the Remote Inspection System Used to Inspect Dry Shielded Canister Welds

    SciTech Connect

    Custer, K. E.; Zirker, L. R.; Dowalo, J. A.; Kaylor, J. E.

    2002-02-25

    The Idaho National Engineering and Environmental Laboratory (INEEL) is operated by Bechtel-BWXT Idaho LLC (BBWI), which recently completed a very successful Three-Mile Island-2 (TMI-2) program for the Department of Energy. This complex and challenging program loaded, welded, and transported an unprecedented 27 dry shielded canisters in seven-months, and did so ahead of schedule. The program moved over 340 canisters of TMI-2 core debris that had been in wet storage into a dry storage facility at the INEEL. Welding flaws with the manually welded purge and vent ports discovered in mid-campaign had to be verified as not effecting previous completed seal welds. A portable workmanship coupon was designed and built to validate remote inspection of completed in-service seal welds. This document outlines the methodology and advantages for building and using workmanship coupons.

  11. Development of Education Program for Okinawa Model Creative and Capable Engineers in Advanced Welding Technology

    NASA Astrophysics Data System (ADS)

    Manabe, Yukio; Matsue, Junji; Makishi, Takashi; Higa, Yoshikazu; Matsuda, Shoich

    Okinawa National College of Technology proposed “Educational Program for Practically Skilled Engineers in Advanced Welding Technology in Okinawa Style” to the Ministry of Economy, Trade and Industry and was adopted as a 2-year project starting from 2005. This project designed to fit for the regional characteristics of Okinawa, aims to develop the core human resources program that will help reinforce and innovate the welding engineering in the manufacturing industries. In 2005, the education program and the original textbook were developed, and in 2006, a proof class was held to confirm the suitability and the effectiveness of the program and the textbook in order to improve the attendees' basics and the application ability of welding. The results were quite positive. Also, by collaborating with the Japan Welding Society, points scored in this course were authorized as the education points of IIW international welding engineer qualification.

  12. Welding, Bonding and Fastening, 1984

    NASA Technical Reports Server (NTRS)

    Buckley, J. D. (Editor); Stein, B. A. (Editor)

    1985-01-01

    A compilation of papers presented in a joint NASA, American Society for Metals, The George Washington University, American Welding Soceity, and Society of Manufacturing Engineers conference on Welding, Bonding, and Fastening at Langley Research Center, Hampton, VA, on October 23 to 25, 1984 is given. Papers were presented on technology developed in current research programs relevant to welding, bonding, and fastening of structural materials required in fabricating structures and mechanical systems used in the aerospace, hydrospace, and automotive industries. Topics covered in the conference included equipment, hardware and materials used when welding, brazing, and soldering, mechanical fastening, explosive welding, use of unique selected joining techniques, adhesives bonding, and nondestructive evaluation. A concept of the factory of the future was presented, followed by advanced welding techniques, automated equipment for welding, welding in a cryogenic atmosphere, blind fastening, stress corrosion resistant fasteners, fastening equipment, explosive welding of different configurations and materials, solid-state bonding, electron beam welding, new adhesives, effects of cryogenics on adhesives, and new techniques and equipment for adhesive bonding.

  13. Galvanic corrosion of beryllium welds

    SciTech Connect

    Hill, M.A.; Butt, D.P.; Lillard, R.S.

    1997-12-01

    Beryllium is difficult to weld because it is highly susceptible to cracking. The most commonly used filler metal in beryllium welds is Al-12 wt.% Si. Beryllium has been successfully welded using Al-Si filler metal with more than 30 wt.% Al. This filler creates an aluminum-rich fusion zone with a low melting point that tends to backfill cracks. Drawbacks to adding a filler metal include a reduction in service temperature, a lowering of the tensile strength of the weld, and the possibility for galvanic corrosion to occur at the weld. To evaluate the degree of interaction between Be and Al-Si in an actual weld, sections from a mock beryllium weldment were exposed to 0.1 M Cl{sup {minus}} solution. Results indicate that the galvanic couple between Be and the Al-Si weld material results in the cathodic protection of the weld and of the anodic dissolution of the bulk Be material. While the cathodic protection of Al is generally inefficient, the high anodic dissolution rate of the bulk Be during pitting corrosion combined with the insulating properties of the Be oxide afford some protection of the Al-Si weld material. Although dissolution of the Be precipitate in the weld material does occur, no corrosion of the Al-Si matrix was observed.

  14. Flat-band assembly for toroidal transformer cores

    NASA Technical Reports Server (NTRS)

    Mclyman, W. T.

    1973-01-01

    Toroidal transformer cores are often banded together by means of strap. Spot welds secure strap. Proper tension is obtained by use of special fixture in conjunction with winding of wire which is placed temporarily on core; winding is excited by dc current to hold core halves together magnetically during alignment.

  15. 49 CFR 179.300-9 - Welding.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... fusion welded. Head-to-shell joints must be forge welded on class DOT-106A tanks and fusion welded on... AAR Specifications for Tank Cars, appendix W (IBR, see § 171.7 of this subchapter). (b)...

  16. 49 CFR 179.300-9 - Welding.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... fusion welded. Head-to-shell joints must be forge welded on class DOT-106A tanks and fusion welded on... AAR Specifications for Tank Cars, appendix W (IBR, see § 171.7 of this subchapter). (b)...

  17. 49 CFR 179.300-9 - Welding.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... fusion welded. Head-to-shell joints must be forge welded on class DOT-106A tanks and fusion welded on... AAR Specifications for Tank Cars, appendix W (IBR, see § 171.7 of this subchapter). (b)...

  18. Lightweight, High-Current Welding Gun

    NASA Technical Reports Server (NTRS)

    Starck, Thomas F.; Brennan, Andrew D.

    1989-01-01

    Lighweight resistance-welding, hand-held gun supplies alternating or direct current over range of 600 to 4,000 A and applies forces from 40 to 60 lb during welding. Used to weld metal sheets in multilayered stacks.

  19. 49 CFR 179.300-9 - Welding.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... fusion welded. Head-to-shell joints must be forge welded on class DOT-106A tanks and fusion welded on... AAR Specifications for Tank Cars, appendix W (IBR, see § 171.7 of this subchapter). (b)...

  20. Lightweight, High-Current Welding Gun

    NASA Technical Reports Server (NTRS)

    Starck, Thomas F.; Brennan, Andrew D.

    1989-01-01

    Lighweight resistance-welding, hand-held gun supplies alternating or direct current over range of 600 to 4,000 A and applies forces from 40 to 60 lb during welding. Used to weld metal sheets in multilayered stacks.