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Sample records for cylindrical grinding operation

  1. Investigation on Surface Roughness in Cylindrical Grinding

    NASA Astrophysics Data System (ADS)

    Rudrapati, Ramesh; Bandyopadhyay, Asish; Pal, Pradip Kumar

    2011-01-01

    Cylindrical grinding is a complex machining process. And surface roughness is often a key factor in any machining process while considering the machine tool or machining performance. Further, surface roughness is one of the measures of the technological quality of the product and is a factor that greatly influences cost and quality. The present work is related to some aspects of surface finish in the context of traverse-cut cylindrical grinding. The parameters considered have been: infeed, longitudinal feed and work speed. Taguchi quality design is used to design the experiments and to identify the significantly import parameter(s) affecting the surface roughness. By utilization of Response Surface Methodology (RSM), second order differential equation has been developed and attempts have also been made for optimization of the process in the context of surface roughness by using C- programming.

  2. Stability analysis of doubly regenerative cylindrical grinding process

    NASA Astrophysics Data System (ADS)

    Liu, Zhaoheng; Payre, Guy

    2007-04-01

    In this paper, we investigate the stability properties of a cylindrical grinding process. The dynamical model of the process includes two inherent delayed forcing terms, one from workpiece regeneration and the other from grinding wheel regeneration. The prediction of chatter onset is carried out by computing the spectrum of the doubly delayed differential equations for any set of physical and operational parameters. Stability diagrams are plotted in parameter space. The stability behavior obtained from this analysis is verified to be consistent with direct simulation results. A sensitivity analysis approach is also proposed, and can be used to lead an unstable process to a stable state by optimally varying one of the operational parameters.

  3. Surface waviness resulting from single point diamond dressing in cylindrical grinding

    SciTech Connect

    Redmond, J.; Hinnerichs, T.; Apodaca, E.

    1996-05-01

    This paper describes an experimental investigation of workpiece surface waviness that stems from poor single point diamond wheel dressing procedures in cylindrical grinding. If done improperly, single point dressing can produce a thread on the grinding wheel surface that is then imposed on the workpiece during machining. The circumferential waviness exhibited by the threaded workpiece is similar to that resulting from one per rev vibrations of the grinding wheel. In order to differentiate between these two sources of waviness, a geometrical approach to predicting the circumferential and axial waves produced during grinding is presented. The concepts presented are illustrated through a series of plunge grinding tests incorporating dressing procedures of varying quality. Test results verify that dressing induced circumferential waviness is similar to waviness resulting from one per rev type vibrations of the grinding wheel. The two sources can be distinguished, however, through examination of the workpiece waviness in the axial direction.

  4. Learning Activity Packets for Grinding Machines. Unit III--Cylindrical Grinding.

    ERIC Educational Resources Information Center

    Oklahoma State Board of Vocational and Technical Education, Stillwater. Curriculum and Instructional Materials Center.

    This learning activity packet (LAP) is one of three that accompany the curriculum guide on grinding machines. It outlines the study activities and performance tasks for the third unit of this curriculum guide. Its purpose is to aid the student in attaining a working knowledge of this area of training and in achieving a skilled or moderately…

  5. Optimization of the dressing parameters in cylindrical grinding based on a generalized utility function

    NASA Astrophysics Data System (ADS)

    Aleksandrova, Irina

    2016-01-01

    The existing studies, concerning the dressing process, focus on the major influence of the dressing conditions on the grinding response variables. However, the choice of the dressing conditions is often made, based on the experience of the qualified staff or using data from reference books. The optimal dressing parameters, which are only valid for the particular methods and dressing and grinding conditions, are also used. The paper presents a methodology for optimization of the dressing parameters in cylindrical grinding. The generalized utility function has been chosen as an optimization parameter. It is a complex indicator determining the economic, dynamic and manufacturing characteristics of the grinding process. The developed methodology is implemented for the dressing of aluminium oxide grinding wheels by using experimental diamond roller dressers with different grit sizes made of medium- and high-strength synthetic diamonds type ??32 and ??80. To solve the optimization problem, a model of the generalized utility function is created which reflects the complex impact of dressing parameters. The model is built based on the results from the conducted complex study and modeling of the grinding wheel lifetime, cutting ability, production rate and cutting forces during grinding. They are closely related to the dressing conditions (dressing speed ratio, radial in-feed of the diamond roller dresser and dress-out time), the diamond roller dresser grit size/grinding wheel grit size ratio, the type of synthetic diamonds and the direction of dressing. Some dressing parameters are determined for which the generalized utility function has a maximum and which guarantee an optimum combination of the following: the lifetime and cutting ability of the abrasive wheels, the tangential cutting force magnitude and the production rate of the grinding process. The results obtained prove the possibility of control and optimization of grinding by selecting particular dressing

  6. Selection of Levels of Dressing Process Parameters by Using TOPSIS Technique for Surface Roughness of En-31 Work piece in CNC Cylindrical Grinding Machine

    NASA Astrophysics Data System (ADS)

    Patil, Sanjay S.; Bhalerao, Yogesh J.

    2017-02-01

    Grinding is metal cutting process used for mainly finishing the automobile components. The grinding wheel performance becomes dull by using it most of times. So it should be reshaping for consistent performance. It is necessary to remove dull grains of grinding wheel which is known as dressing process. The surface finish produced on the work piece is dependent on the dressing parameters in sub-sequent grinding operation. Multi-point diamond dresser has four important parameters such as the dressing cross feed rate, dressing depth of cut, width of the diamond dresser and drag angle of the dresser. The range of cross feed rate level is from 80-100 mm/min, depth of cut varies from 10 - 30 micron, width of diamond dresser is from 0.8 - 1.10mm and drag angle is from 40o - 500, The relative closeness to ideal levels of dressing parameters are found for surface finish produced on the En-31 work piece during sub-sequent grinding operation by using Technique of Order Preference by Similarity to Ideal Solution (TOPSIS).In the present work, closeness to ideal solution i.e. levels of dressing parameters are found for Computer Numerical Control (CNC) cylindrical angular grinding machine. After the TOPSIS technique, it is found that the value of Level I is 0.9738 which gives better surface finish on the En-31 work piece in sub-sequent grinding operation which helps the user to select the correct levels (combinations) of dressing parameters.

  7. Stability and bifurcation analyses of chatter vibrations in a nonlinear cylindrical traverse grinding process

    NASA Astrophysics Data System (ADS)

    Kim, Pilkee; Jung, Jeehyun; Lee, Sooyoung; Seok, Jongwon

    2013-07-01

    In this study, stability and bifurcation analyses are performed on a cylindrical traverse grinding process in order to investigate its nonlinear chatter behaviors. The grinding model system under consideration appears to be a set of autonomous doubly regenerative delay differential equations. The linear stability boundaries of this grinding system are first evaluated by performing an eigen-analysis on the linearized system. In this stability analysis, a boundness condition for the chatter frequency is obtained and is used to avoid difficulties in identifying the stability boundary caused by the infinite-dimensional nature of the delayed system. The resulting linear stability diagrams are illustrated in the parametric windows of interest. Based on these stability diagrams, bifurcation analyses are conducted by the methods of multiple scales and harmonic balance (MMS and MHB) in order to investigate the local and global chatter behaviors. The criticality of Hopf bifurcation is analytically determined based on the normal form equations of the grinding system through the MMS. Furthermore, the codimension-two bifurcations of equilibrium, such as the Bautin and Hopf-Hopf bifurcations, are also identified in this study. For large-amplitude chatter behaviors, the periodic solutions bifurcated from the critical equilibrium are calculated by the MHB. The cyclic fold bifurcation of the limit cycle is newly identified. In these bifurcation analyses, the nonlinear chatter behaviors of the present grinding system are examined and discussed through the resulting bifurcation diagrams of limit cycles, the Bautin bifurcation diagram, and the corresponding phase portraits. These results are validated by comparison with those obtained through direct numerical integration.

  8. 30 CFR 56.15014 - Eye protection when operating grinding wheels.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 30 Mineral Resources 1 2011-07-01 2011-07-01 false Eye protection when operating grinding wheels. 56.15014 Section 56.15014 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF... MINES Personal Protection § 56.15014 Eye protection when operating grinding wheels. Face shields...

  9. 30 CFR 56.15014 - Eye protection when operating grinding wheels.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Eye protection when operating grinding wheels. 56.15014 Section 56.15014 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF... MINES Personal Protection § 56.15014 Eye protection when operating grinding wheels. Face shields...

  10. 30 CFR 56.15014 - Eye protection when operating grinding wheels.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 30 Mineral Resources 1 2014-07-01 2014-07-01 false Eye protection when operating grinding wheels. 56.15014 Section 56.15014 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF... MINES Personal Protection § 56.15014 Eye protection when operating grinding wheels. Face shields...

  11. 30 CFR 56.15014 - Eye protection when operating grinding wheels.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 30 Mineral Resources 1 2013-07-01 2013-07-01 false Eye protection when operating grinding wheels. 56.15014 Section 56.15014 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF... MINES Personal Protection § 56.15014 Eye protection when operating grinding wheels. Face shields...

  12. 30 CFR 56.15014 - Eye protection when operating grinding wheels.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 30 Mineral Resources 1 2012-07-01 2012-07-01 false Eye protection when operating grinding wheels. 56.15014 Section 56.15014 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF... MINES Personal Protection § 56.15014 Eye protection when operating grinding wheels. Face shields...

  13. Process Centerless Recess Grinding

    NASA Astrophysics Data System (ADS)

    Malík, Andrej; Görög, Augustín

    2010-01-01

    The article deals with special centerless grinding using various methods, particularly the centerless grinding recess methods. The results of measuring the surface roughness of frontal and cylindrical areas of a workpiece, as well as the roundness of the cylindrical surface of the workpiece are presented in the paper. Qualitative parameters of the machined surfaces are supplemented by the course of the grinding process. The change in the shape of the workpiece in the process of grinding causes also the change of position of the workpiece in the work zone.

  14. 30 CFR 57.15014 - Eye protection when operating grinding wheels.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 30 Mineral Resources 1 2013-07-01 2013-07-01 false Eye protection when operating grinding wheels. 57.15014 Section 57.15014 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF... NONMETAL MINES Personal Protection Surface and Underground § 57.15014 Eye protection when...

  15. 30 CFR 57.15014 - Eye protection when operating grinding wheels.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Eye protection when operating grinding wheels. 57.15014 Section 57.15014 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF... NONMETAL MINES Personal Protection Surface and Underground § 57.15014 Eye protection when...

  16. 30 CFR 57.15014 - Eye protection when operating grinding wheels.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 30 Mineral Resources 1 2014-07-01 2014-07-01 false Eye protection when operating grinding wheels. 57.15014 Section 57.15014 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF... NONMETAL MINES Personal Protection Surface and Underground § 57.15014 Eye protection when...

  17. 30 CFR 57.15014 - Eye protection when operating grinding wheels.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 30 Mineral Resources 1 2011-07-01 2011-07-01 false Eye protection when operating grinding wheels. 57.15014 Section 57.15014 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF... NONMETAL MINES Personal Protection Surface and Underground § 57.15014 Eye protection when...

  18. 30 CFR 57.15014 - Eye protection when operating grinding wheels.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 30 Mineral Resources 1 2012-07-01 2012-07-01 false Eye protection when operating grinding wheels. 57.15014 Section 57.15014 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF... NONMETAL MINES Personal Protection Surface and Underground § 57.15014 Eye protection when...

  19. Compressible sleeve provides automatic centering for grinding or turning of cylinders

    NASA Technical Reports Server (NTRS)

    Rohrer, J. A.

    1968-01-01

    Elastomeric sleeve supported on a threaded mandrel automatically centers cylindrical castings for grinding or turning. By expanding the diameter of the sleeve with pressure against the ends, the casting becomes rigidly supported and the surfacing operation can be completed.

  20. Development of a novel robotic wrist F/T sensor and its implementation in the grinding operation

    NASA Astrophysics Data System (ADS)

    You, Bo; Galopin, Michel

    2000-05-01

    Grinding is one of the most complex and unpredictable metal- removing processes. Based on the in situ repairing operation in turbine blades, this paper presents a novel welding and grinding system, which consists of a portable robot and its control system, a novel waist F/T sensor and its control system, camera and image processing card, welding gun and grinding well. The robot can be moved and can be conveniently operated by one man. At the same time, it is fit into a 600 mm hole (access hole) and can reach over 90% of the total blade surface. Its productivity increases three times compared to man operation.

  1. Operational characteristics and plasma measurements in cylindrical Hall thrusters

    NASA Astrophysics Data System (ADS)

    Shirasaki, Atsushi; Tahara, Hirokazu

    2007-04-01

    The cylindrical Hall thruster (CHT) is an attractive approach to achieve a long lifetime thruster operation especially in low power space applications. Because of the larger volume-to-surface ratio than conventional coaxial Hall thrusters, the cylindrical Hall thrusters are characterized by a reduced heating of the thruster parts and potential lower erosion. Existing CHTs can feature a short coaxial channel in order to sustain a high ionization in the thruster discharge. A 5.6 cm diameter cylindrical Hall thruster was developed and operated with and without a short coaxial region of the thruster channel, in the power range of 70-300 W. It is shown that the CHT without coaxial region can operate stable and achieve higher thrust efficiency, 22%-32% more than that with a coaxial region. Plasma probe measurements inside the thruster channel and ion energy measurements in the plasma plume suggest that the ionization/acceleration region in the CHT is located near the anode region where a radial magnetic field is stronger.

  2. Improved tool grinding machine

    DOEpatents

    Dial, C.E. Sr.

    The present invention relates to an improved tool grinding mechanism for grinding single point diamond cutting tools to precise roundness and radius specifications. The present invention utilizes a tool holder which is longitudinally displaced with respect to the remainder of the grinding system due to contact of the tool with the grinding surface with this displacement being monitored so that any variation in the grinding of the cutting surface such as caused by crystal orientation or tool thicknesses may be compensated for during the grinding operation to assure the attainment of the desired cutting tool face specifications.

  3. Tool grinding machine

    DOEpatents

    Dial, Sr., Charles E.

    1980-01-01

    The present invention relates to an improved tool grinding mechanism for grinding single point diamond cutting tools to precise roundness and radius specifications. The present invention utilizes a tool holder which is longitudinally displaced with respect to the remainder of the grinding system due to contact of the tool with the grinding surface with this displacement being monitored so that any variation in the grinding of the cutting surface such as caused by crystal orientation or tool thickness may be compensated for during the grinding operation to assure the attainment of the desired cutting tool face specifications.

  4. Effects of High Pressure ORE Grinding on the Efficiency of Flotation Operations

    NASA Astrophysics Data System (ADS)

    Saramak, Daniel; Krawczykowska, Aldona; Młynarczykowska, Anna

    2014-10-01

    This article discusses issues related to the impact of the high pressure comminution process on the efficiency of the copper ore flotation operations. HPGR technology improves the efficiency of mineral resource enrichment through a better liberation of useful components from waste rock as well as more efficient comminution of the material. Research programme included the run of a laboratory flotation process for HPGR crushing products at different levels of operating pressures and moisture content. The test results showed that products of the high-pressure grinding rolls achieved better recoveries in flotation processes and showed a higher grade of useful components in the flotation concentrate, in comparison to the ball mill products. Upgrading curves have also been marked in the following arrangement: the content of useful component in concentrate the floatation recovery. All upgrading curves for HPGR products had a more favourable course in comparison to the curves of conventionally grinded ore. The results also indicate that various values of flotation recoveries have been obtained depending on the machine operating parameters (i.e. the operating pressure), and selected feed properties (moisture).

  5. Force characteristics in continuous path controlled crankpin grinding

    NASA Astrophysics Data System (ADS)

    Zhang, Manchao; Yao, Zhenqiang

    2015-03-01

    Recent research on the grinding force involved in cylindrical plunge grinding has focused mainly on steady-state conditions. Unlike in conventional external cylindrical plunge grinding, the conditions between the grinding wheel and the crankpin change periodically in path controlled grinding because of the eccentricity of the crankpin and the constant rotational speed of the crankshaft. The objective of this study is to investigate the effects of various grinding conditions on the characteristics of the grinding force during continuous path controlled grinding. Path controlled plunge grinding is conducted at a constant rotational speed using a cubic boron nitride (CBN) wheel. The grinding force is determined by measuring the torque. The experimental results show that the force and torque vary sinusoidally during dry grinding and load grinding. The variations in the results reveal that the resultant grinding force and torque decrease with higher grinding speeds and increase with higher peripheral speeds of the pin and higher grinding depths. In path controlled grinding, unlike in conventional external cylindrical plunge grinding, the axial grinding force cannot be disregarded. The speeds and speed ratios of the workpiece and wheel are also analyzed, and the analysis results show that up-grinding and down-grinding occur during the grinding process. This paper proposes a method for describing the force behavior under varied process conditions during continuous path controlled grinding, which provides a beneficial reference for describing the material removal mechanism and for optimizing continuous controlled crankpin grinding.

  6. Combined Grinding and Drying of Biomass in One Operation Phase I

    SciTech Connect

    Sokhansanj, S

    2008-06-26

    First American Scientific Corporation (FASC) has developed a unique and innovative grinder/dryer called KDS Micronex. The KS (Kinetic Disintegration System) combines two operations of grinding and drying into a single operation which reduces dependence on external heat input. The machine captures the heat of comminution and combines it will centrifugal forces to expedite moisture extraction from wet biomass. Because it uses mechanical forces rather than providing direct heat to perform the drying operation, it is a simpler machine and uses less energy than conventional grinding and drying operations which occur as two separate steps. The entire compact unit can be transported on a flatbed trailer to the site where biomass is available. Hence, the KDS Micronex is a technology that enables inexpensive pretreatment of waste materials and biomass. A well prepared biomass can be used as feed, fuel or fertilizer instead of being discarded. Electricity and chemical feedstock produced from such biomass would displace the use of fossil fuels and no net greenhouse gas emissions would result from such bio-based operations. Organic fertilizers resulting from the KS Micronex grinding/drying process will be pathogen-free unlike raw animal manures. The feasibility tests on KS during Phase I showed that a prototype machine can be developed, field tested and the technology demonstrated for commercial applications. The present KDS machine can remove up to 400 kg/h of water from a wet feed material. Since biomass processors demand a finished product that is only 10% moist and most raw materials like corn stover, bagasse, layer manure, cow dung, and waste wood have moisture contents of the order of 50%, this water removal rate translates to a production rate of roughly half a ton per hour. this is too small for most processors who are unwilling to acquire multiple machines because of the added complexity to the feed and product removal systems. The economics suffer due to small

  7. Orbital motion theory and operational regimes for cylindrical emissive probes

    NASA Astrophysics Data System (ADS)

    Chen, Xin; Sanchez-Arriaga, G.

    2017-02-01

    A full-kinetic model based on the orbital-motion theory for cylindrical emissive probes (EPs) is presented. The conservation of the distribution function, the energy, and the angular momentum for cylindrical probes immersed in collisionless and stationary plasmas is used to write the Vlasov-Poisson system as a single integro-differential equation. It describes self-consistently the electrostatic potential profile and, consequently, the current-voltage (I-V) probe characteristics. Its numerical solutions are used to identify different EP operational regimes, including orbital-motion-limited (OML)/non-OML current collection and monotonic/non-monotonic potential, in the parametric domain of probe bias and emission level. The most important features of the potential and density profiles are presented and compared with common approximations in the literature. Conventional methods to measure plasma potential with EPs are briefly revisited. A direct application of the model is to estimate plasma parameters by fitting I-V measurements to the theoretical results.

  8. Remote repair grinding of cracks underwater

    SciTech Connect

    Thomessen, T.; Lien, T.K.; Johnsen, K.

    1994-12-31

    This paper presents a new approach for remote repair grinding of cracks underwater. The approach uses Controlled Material Removal Rate (CMRR) grinding strategy which is based on a force controlled manipulator for handling the grinding machine. The CMRR-strategy requires an empirical model of the grinding process. Different grinding wheels were tested in underwater grinding, and experiments were carried out to derived an empirical model of the grinding process for a cylindrical grinding wheel. Finally, the CMRR-strategy was applied to grind a groove according to given specifications. The force control system was used to measure the groove geometry after grinding. The results were promising and demonstrate clearly that the CMRR-strategy is very useful in underwater grinding due to its high flexibility.

  9. Performing in-feed type centerless grinding process on a surface grinder

    NASA Astrophysics Data System (ADS)

    Xu, W.; Wu, Y.; Sato, T.; Lin, W.

    2011-01-01

    In our previous study, a new centerless grinding method using surface grinder was proposed. In this method, centerless grinding operations are performed by installing a compact centerless grinding unit, consisting mainly of an ultrasonic elliptic-vibration shoe, a blade and their respective holders, on the worktable of a surface grinder. During grinding, the cylindrical workpiece is held on the ultrasonic shoe and the blade, and its rotational motion is controlled by the elliptic motion of the shoe end-face. An actual unit had been produced and its performance in tangential-feed type centerless grinding using a surface grinder had been confirmed in the previous workd. In this paper, the performance of the grinding unit in in-feed centerless grinding operation was confirmed, and the effects of the main process parameter, i.e., eccentric angle, on the workpiece roundness was investigated experimentally. The obtained results showed that: (1) the centerless grinding unit performed well in in-feed type centerless grinding; (2) the eccentric angle affects roundness significantly, and its optimal angle is 6°; (3) the workpiece roundness can be further improved by varying the eccentric angle during grinding, and the final roundness reached 0.65 μm after grinding as the eccentric angle varied from 9° to 6° and to 3°.

  10. Performing in-feed type centerless grinding process on a surface grinder

    SciTech Connect

    Xu, W.; Wu, Y.; Sato, T.; Lin, W.

    2011-01-17

    In our previous study, a new centerless grinding method using surface grinder was proposed. In this method, centerless grinding operations are performed by installing a compact centerless grinding unit, consisting mainly of an ultrasonic elliptic-vibration shoe, a blade and their respective holders, on the worktable of a surface grinder. During grinding, the cylindrical workpiece is held on the ultrasonic shoe and the blade, and its rotational motion is controlled by the elliptic motion of the shoe end-face. An actual unit had been produced and its performance in tangential-feed type centerless grinding using a surface grinder had been confirmed in the previous workd. In this paper, the performance of the grinding unit in in-feed centerless grinding operation was confirmed, and the effects of the main process parameter, i.e., eccentric angle, on the workpiece roundness was investigated experimentally. The obtained results showed that: (1) the centerless grinding unit performed well in in-feed type centerless grinding; (2) the eccentric angle affects roundness significantly, and its optimal angle is 6 deg.; (3) the workpiece roundness can be further improved by varying the eccentric angle during grinding, and the final roundness reached 0.65 {mu}m after grinding as the eccentric angle varied from 9 deg. to 6 deg. and to 3 deg.

  11. A Guide for Developing Standard Operating Job Procedures for the Screening & Grinding Process Wastewater Treatment Facility. SOJP No. 1.

    ERIC Educational Resources Information Center

    Deal, Gerald A.; Montgomery, James A.

    This guide describes standard operating job procedures for the screening and grinding process of wastewater treatment facilities. The objective of this process is the removal of coarse materials from the raw waste stream for the protection of subsequent equipment and processes. The guide gives step-by-step instructions for safety inspection,…

  12. A 6-DOF parallel bone-grinding robot for cervical disc replacement surgery.

    PubMed

    Tian, Heqiang; Wang, Chenchen; Dang, Xiaoqing; Sun, Lining

    2017-05-24

    Artificial cervical disc replacement surgery has become an effective and main treatment method for cervical disease, which has become a more common and serious problem for people with sedentary work. To improve cervical disc replacement surgery significantly, a 6-DOF parallel bone-grinding robot is developed for cervical bone-grinding by image navigation and surgical plan. The bone-grinding robot including mechanical design and low level control is designed. The bone-grinding robot navigation is realized by optical positioning with spatial registration coordinate system defined. And a parametric robot bone-grinding plan and high level control have been developed for plane grinding for cervical top endplate and tail endplate grinding by a cylindrical grinding drill and spherical grinding for two articular surfaces of bones by a ball grinding drill. Finally, the surgical flow for a robot-assisted cervical disc replacement surgery procedure is present. The final experiments results verified the key technologies and performance of the robot-assisted surgery system concept excellently, which points out a promising clinical application with higher operability. Finally, study innovations, study limitations, and future works of this present study are discussed, and conclusions of this paper are also summarized further. This bone-grinding robot is still in the initial stage, and there are many problems to be solved from a clinical point of view. Moreover, the technique is promising and can give a good support for surgeons in future clinical work.

  13. Grinding forces and energy

    SciTech Connect

    Brach, K.; Pai, D.M.; Ratterman, E.; Shaw, M.C.

    1987-01-01

    Grinding forces and energy plan an important role in all abrasive machining operations. While specific grinding energy may be obtained from workpiece dynamometer values or by measuring spindle power, care must be exercised in converting dynamometer reading into power consumed. This is particularly true for operations involving a large ratio of wheel depth of cut to wheel diameter or when the radial force on the wheel is large relative to the tangential component. Interpretation of workpiece dynamometer results are discussed and several specific examples are considered including the diamond sawing of granite and the creep feed grinding of metal.

  14. Grinding forces and energy

    SciTech Connect

    Brach, K.; Pai, D.M.; Ratterman, E.; Shaw, M.C.

    1988-02-01

    Grinding forces and energy play an important role in all abrasive machining operations. While specific grinding energy may be obtained from workpiece dynamometer values or by measuring spindle power, care must be exercised in converting dynamometer reading into power consumed. This is particularly true for operations involving a large ratio of wheel depth of cut to wheel diameter or when the radial force on the wheel is large relative to the tangential component. Interpretation of workpiece dynamometer results are discussed and several specific examples are considered including the diamond sawing of granite and the creep feed grinding of metal.

  15. Operating Characteristics of Cylindrical and Annular Helicon Sources (Preprint)

    DTIC Science & Technology

    2007-09-22

    2007 IEPC), Florence Italy, 17-20 Sep 2007. IEPC-2007-71. 14. ABSTRACT The power required to create an ionized plasma is a significant energy...strengths up to 1.6 kG for both cylindrical and annular configurations. Measurements of the resultant plasma load impedance have revealed distinct...an ionized plasma is a significant energy loss mechanism in typical electric propulsion systems. The use of wave-driven helicon sources is one

  16. Innovative grinding wheel design for cost-effective machining of advanced ceramics

    SciTech Connect

    Licht, R.H.; Kuo, P.; Liu, S.; Murphy, D.; Picone, J.W.; Ramanath, S.

    2000-05-01

    This Final Report covers the Phase II Innovative Grinding Wheel (IGW) program in which Norton Company successfully developed a novel grinding wheel for cost-effective cylindrical grinding of advanced ceramics. In 1995, Norton Company successfully completed the 16-month Phase I technical effort to define requirements, design, develop, and evaluate a next-generation grinding wheel for cost-effective cylindrical grinding of advanced ceramics using small prototype wheels. The Phase II program was initiated to scale-up the new superabrasive wheel specification to larger diameters, 305-mm to 406-mm, required for most production grinding of cylindrical ceramic parts, and to perform in-house and independent validation grinding tests.

  17. Crush Grinding

    SciTech Connect

    T. Q. Nguyen

    2005-04-01

    Crush Grinding is a special process used at the Kansas City Plant to finish stem sections of reservoir products. In this process, a precise profile of the desired product is formed on a tungsten carbide roll. This roll slowly transfers a mirror image of the profile onto the grinding surface of a wheel. The transfer rate of the profile is between 0.001 and 0.010 inches per minute. Crush grinding is desirable since it provides consistent surface finishes and thin walls at a high production rate. In addition, it generates very sharp fillet radii. However, crush grinding is a complex process since many variables affect the final product. Therefore, the process requires more attention and knowledge beyond basic metal removal practices. While the Kansas City Plant began using these machines in 1995, a formal study regarding crush grinding has not been conducted there. In addition, very little literature is available in the grinding industry regarding this process. As a result, new engineers at the Kansas City Plant must learn the process through trial and error. The purpose of this document is to address this literature deficit while specifically promoting a better understanding of the stem crush grinding process at the Kansas City Plant.

  18. Optimize Operating Conditions on Fine Particle Grinding Process with Vertically Stirred Media Mill

    NASA Astrophysics Data System (ADS)

    Yang, Yang; Rowson, Neil; Ingram, Andy

    2016-11-01

    Stirred media mill recently is commonly utilized among mining process due to its high stressing intensity and efficiency. However, the relationship between size reduction and flow pattern within the mixing pot is still not fully understand. Thus, this work investigates fine particle grinding process within vertically stirred media mills by altering stirrer geometry, tip speed and solids loading. Positron Emitting Particle Tracking (PEPT) technology is utilized to plot routine of particles velocity map. By tacking trajectory of a single particle movement within the mixing vessel, the overall flow pattern is possible to be plotted. Ground calcium carbonate, a main product of Imerys, is chosen as feeding material (feed size D80 30um) mixed with water to form high viscous suspension. To obtain fine size product (normally D80 approximately 2um), large amount of energy is drawn by grinding mill to break particles through impact, shear attrition or compression or a combination of them. The results indicate higher energy efficient is obtained with more dilute suspension. The optimized stirrer proves more energy-saving performance by altering the slurry circulate. Imerys Minerals Limited.

  19. The method of assessment of the grinding wheel cutting ability in the plunge grinding

    NASA Astrophysics Data System (ADS)

    Nadolny, Krzysztof

    2012-09-01

    This article presents the method of comparative assessment of the grinding wheel cutting ability in the plunge grinding kinematics. A new method has been developed to facilitate multicriterial assessment of the working conditions of the abrasive grains and the bond bridges, as well as the wear mechanisms of the GWAS, which occur during the grinding process, with simultaneous limitation of the workshop tests range. The work hereby describes the methodology of assessment of the grinding wheel cutting ability in a short grinding test that lasts for 3 seconds, for example, with a specially shaped grinding wheel, in plunge grinding. The grinding wheel macrogeometry modification applied in the developed method consists in forming a cone or a few zones of various diameters on its surface in the dressing cut. It presents an exemplary application of two variants of the method in the internal cylindrical plunge grinding, in 100Cr6 steel. Grinding wheels with microcrystalline corundum grains and ceramic bond underwent assessment. Analysis of the registered machining results showed greater efficacy of the method of cutting using a grinding wheel with zones of various diameters. The method allows for comparative tests upon different grinding wheels, with various grinding parameters and different machined materials.

  20. The method of assessment of the grinding wheel cutting ability in the plunge grinding

    NASA Astrophysics Data System (ADS)

    Nadolny, Krzysztof

    2012-09-01

    This article presents the method of comparative assessment of the grinding wheel cutting ability in the plunge grinding kinematics. A new method has been developed to facilitate multicriterial assessment of the working conditions of the abrasive grains and the bond bridges, as well as the wear mechanisms of the GWAS, which occur during the grinding process, with simultaneous limitation of the workshop tests range. The work hereby describes the methodology of assessment of the grinding wheel cutting ability in a short grinding test that lasts for 3 seconds, for example, with a specially shaped grinding wheel, in plunge grinding. The grinding wheel macrogeometry modification applied in the developed method consists in forming a cone or a few zones of various diameters on its surface in the dressing cut. It presents an exemplary application of two variants of the method in the internal cylindrical plunge grinding, in 100Cr6 steel. Grinding wheels with microcrystalline corundum grains and ceramic bond underwent assessment. Analysis of the registered machining results showed greater efficacy of the method of cutting using a grinding wheel with zones of various diameters. The method allows for comparative tests upon different grinding wheels, with various grinding parameters and different machined materials.

  1. Increasing productivity during grinding of high-alumina ceramics

    SciTech Connect

    Belous, K.P.; Leptukha, V.P.

    1984-01-01

    The grinding of high-alumina ceramics involves specific problems as the effectiveness of the grinding is affected by the rate of material removal to ensure high productivity, the surface roughness, and the wear of the diamond tool. This study of the cutting processes in cylindrical and internal grinding was done to determine the optimum cutting parameters and specifications of the diamond grinding wheels, and the results helped increase productivity and reduce wheel consumption.

  2. Apparatus for and method of operating a cylindrical pulsed induction mass launcher

    DOEpatents

    Cowan, Jr., Maynard; Duggin, Billy W.; Widner, Melvin M.

    1992-01-01

    An electromagnetic cylindrical projectile mass launcher and a method of operation is provided which includes a cylindrical projectile having a conducting armature, a cylindrical barrel in which the armature is received, a plurality of electromagnetic drive coil stages, a plurality of pulse energy sources, and a pulsed power arrangement for generating magnetic pulses forming a pulsed magnetic wave along the length of the launcher barrel. The pulsed magnetic wave provides a propelling force on the projectile along the drive coil. The pulsed magnetic wave of the drive coil stages is advanced along the armature faster than the projectile to thereby generate an induced current wave in the armature. The pulsed generation of the magnetic wave minimizes electromagnetic heating of the projectile and provides for smooth acceleration of the projectile through the barrel of the launcher.

  3. Apparatus for and method of operating a cylindrical pulsed induction mass launcher

    DOEpatents

    Cowan, M. Jr.; Duggin, B.W.; Widner, M.M.

    1992-06-30

    An electromagnetic cylindrical projectile mass launcher and a method of operation is provided which includes a cylindrical projectile having a conducting armature, a cylindrical barrel in which the armature is received, a plurality of electromagnetic drive coil stages, a plurality of pulse energy sources, and a pulsed power arrangement for generating magnetic pulses forming a pulsed magnetic wave along the length of the launcher barrel. The pulsed magnetic wave provides a propelling force on the projectile along the drive coil. The pulsed magnetic wave of the drive coil stages is advanced along the armature faster than the projectile to thereby generate an induced current wave in the armature. The pulsed generation of the magnetic wave minimizes electromagnetic heating of the projectile and provides for smooth acceleration of the projectile through the barrel of the launcher. 2 figs.

  4. Surface Fine Grinding via a Regenerative Grinding Methodology

    NASA Astrophysics Data System (ADS)

    Lai, Hsin-Yi; Chen, Chao'-Kuang

    2006-10-01

    This paper presents a regenerative surface fine grinding methodology to remove grinding defects of traditional operations and to improve the quality of surface flatness. All possible surface defects produced by traditional and creep-feed grinding operations are carefully reviewed and circumvented. These defects include non -uniform traces, pitting spots, scratches, burnouts, and quenching breakage. To alleviate these traditional grinding defects, the paper presents a new approach by designing and constructing a regenerative surface fine grinding system that includes a mechanism that carries the submerged workpart in an oil-contained open box. The fine grinding tool held by the spindle-chuck unit of the CNC machine is moved in relative to the workpart surfaces by a combined trajectory of a cycloid path, a linear feed and a lateral travel. Some numerical simulations for selecting appropriate grinding trajectories are presented and simulated. The trajectory is selected based upon the resulting quality of contact uniformity and homogeneity as expressed in terms of contact frequency to each point on the workpart surface. The simulation model is then used to characterize appropriate working range of each grinding parameter. Different grinding paths are thus generated and superposed. A working machine is designed and built based upon the simulation results. Several experiments are carried out on the constructed grinding system with the grinding tool mounted to the spindle-chuck unit of the CNC machine. The surface quality of the ground workpart is measured. Tests on different system parameters demonstrate the importance of choosing the correct grinding wheel and grit size and an illustration of the proper selection of process and system parameters are presented. The experimental results are compared with those of analytical solutions. Good agreement between them is observed. In ninety minutes fine-grinding operations using the proposed method, the workpart surfaces

  5. Grinding away

    SciTech Connect

    Korz, T.

    2009-03-15

    Coal preparation in gasification plants is all too often neglected. The coal gasification industry has experienced enormous growth over the last few years and consequently the demand of coal grinding and drying has also increased. The design and development of coal mills has taken great strides since the first coal grinding plant was delivered to an IGCC power plant in Buggenum, Netherlands. The article describes a typical flow sheet for a coal gasification plant with a possibility of feeding the mill with different types of materials besides coal. 5 figs.

  6. Standard Operating Procedure for the Grinding and Extraction of Lead in Paint using Nitric Acid and a Rotor/Stator System Powered by a High Speed Motor

    EPA Science Inventory

    This Standard Operating Procedure (SOP) describes a new, rapid, and relatively inexpensive one step procedure which grinds the paint samples removed from the substrate and simultaneously quantitatively extracts the Pb from the paint in only one step in preparation for quantitativ...

  7. Standard Operating Procedure for the Grinding and Extraction of Lead in Paint using Nitric Acid and a Rotor/Stator System Powered by a High Speed Motor

    EPA Science Inventory

    This Standard Operating Procedure (SOP) describes a new, rapid, and relatively inexpensive one step procedure which grinds the paint samples removed from the substrate and simultaneously quantitatively extracts the Pb from the paint in only one step in preparation for quantitativ...

  8. Grinding assembly, grinding apparatus, weld joint defect repair system, and methods

    DOEpatents

    Larsen, Eric D.; Watkins, Arthur D.; Bitsoi, Rodney J.; Pace, David P.

    2005-09-27

    A grinding assembly for grinding a weld joint of a workpiece includes a grinder apparatus, a grinder apparatus includes a grinding wheel configured to grind the weld joint, a member configured to receive the grinding wheel, the member being configured to be removably attached to the grinder apparatus, and a sensor assembly configured to detect a contact between the grinding wheel and the workpiece. The grinding assembly also includes a processing circuitry in communication with the grinder apparatus and configured to control operations of the grinder apparatus, the processing circuitry configured to receive weld defect information of the weld joint from an inspection assembly to create a contour grinding profile to grind the weld joint in a predetermined shape based on the received weld defect information, and a manipulator having an end configured to carry the grinder apparatus, the manipulator further configured to operate in multiple dimensions.

  9. Micronized grinding apparatus

    SciTech Connect

    Williams, R.M.

    1985-06-11

    Apparatus for grinding coal to micron fineness having a grinding chamber with a grinding surface supported by a circumferential wall in the grinding chamber, a plurality of grinding rolls orbiting in the grinding chamber for grinding the coal, air supply bustle surrounding the grinding chamber, air flow restrictor means opening from the air supply bustle to the grinding chamber to create a back pressure in the air supply bustle for substantially evenly distributing the air supplied to the grinding chamber around the circumference of the grinding chamber, and wherein the restrictor means directs the air flow tangentially relative to the circumferential wall of the grinding chamber so that the coal particles are caught up in a cyclonic movement having a large initial horizontally directed force to maintain a body of coal particles in the orbit of the grinding rolls, which horizontal force gradually diminishes as the vertical force component of the air flow lifts the ground coal particles out of the grinding chamber.

  10. Efficiency of a tool-mounted local exhaust ventilation system for controlling dust exposure during metal grinding operations.

    PubMed

    Ojima, Jun

    2007-12-01

    In general, control of metal dust from hand-held disk grinders is difficult because such respirable dust tends to disperse in every direction around the grinding wheel and cannot be captured effectively by a conventional exhaust hood. The author described the application of a custom-made tool-mounted local exhaust ventilation (LEV) system attached to a hand-held disk grinder, and by laboratory experiments assessed its effectiveness at dust control. The effectiveness of the LEV for dust control was assessed by determining the respirable dust concentration around the grinding wheel during metal surface grinding with and without the use of the LEV. It was shown that the average respirable grinding dust concentration decreased from 7.73 mg/m(3) with the LEV off to 4.87 mg/m(3) with the LEV on, a mean dust generation reduction of about 37%.

  11. Method for grinding precision components

    SciTech Connect

    Ramanath, S.; Kuo, S.Y.; Williston, W.H.; Buljan, S.T.

    2000-02-01

    A method for precision cylindrical grinding of hard brittle materials, such as ceramics or glass and composites comprising ceramics or glass, provides material removal rates as high as 19--380 cm{sup 3}/min/cm. The abrasive tools used in the method comprise a strong, light weight wheel core bonded to a continuous rim of abrasive segments containing superabrasive grain in a dense metal bond matrix.

  12. Method for grinding precision components

    DOEpatents

    Ramanath, Srinivasan; Kuo, Shih Yee; Williston, William H.; Buljan, Sergej-Tomislav

    2000-01-01

    A method for precision cylindrical grinding of hard brittle materials, such as ceramics or glass and composites comprising ceramics or glass, provides material removal rates as high as 19-380 cm.sup.3 /min/cm. The abrasive tools used in the method comprise a strong, light weight wheel core bonded to a continuous rim of abrasive segments containing superabrasive grain in a dense metal bond matrix.

  13. Visual enhancements in pick-and-place tasks: Human operators controlling a simulated cylindrical manipulator

    NASA Technical Reports Server (NTRS)

    Kim, Won S.; Tendick, Frank; Stark, Lawrence

    1989-01-01

    A teleoperation simulator was constructed with vector display system, joysticks, and a simulated cylindrical manipulator, in order to quantitatively evaluate various display conditions. The first of two experiments conducted investigated the effects of perspective parameter variations on human operators' pick-and-place performance, using a monoscopic perspective display. The second experiment involved visual enhancements of the monoscopic perspective display, by adding a grid and reference lines, by comparison with visual enhancements of a stereoscopic display; results indicate that stereoscopy generally permits superior pick-and-place performance, but that monoscopy nevertheless allows equivalent performance when defined with appropriate perspective parameter values and adequate visual enhancements.

  14. Operation characteristics of cylindrical miniature grooved heat pipe using aqueous CuO nanofluids

    SciTech Connect

    Wang, Guo-Shan; Song, Bin; Liu, Zhen-Hua

    2010-11-15

    An experimental study was performed to investigate the operation characteristics of a cylindrical miniature grooved heat pipe using aqueous CuO nanofluid as the working fluid at some steady cooling conditions. The experiments were carried out under both the steady operation process and the unsteady startup process. The experiment results show that substituting the nanofluid for water as the working fluid can apparently improve the thermal performance of the heat pipe for steady operation. The total heat resistance and the maximum heat removal capacity of the heat pipe using nanofluids can maximally reduce by 50% and increase by 40% compared with that of the heat pipe using water, respectively. For unsteady startup process, substituting the nanofluid for water as the working fluid, cannot only improve the thermal performance, but also reduce significantly the startup time. (author)

  15. Modelling of dynamic contact length in rail grinding process

    NASA Astrophysics Data System (ADS)

    Zhi, Shaodan; Li, Jianyong; Zarembski, A. M.

    2014-09-01

    Rails endure frequent dynamic loads from the passing trains for supporting trains and guiding wheels. The accumulated stress concentrations will cause the plastic deformation of rail towards generating corrugations, contact fatigue cracks and also other defects, resulting in more dangerous status even the derailment risks. So the rail grinding technology has been invented with rotating grinding stones pressed on the rail with defects removal. Such rail grinding works are directed by experiences rather than scientifically guidance, lacking of flexible and scientific operating methods. With grinding control unit holding the grinding stones, the rail grinding process has the characteristics not only the surface grinding but also the running railway vehicles. First of all, it's important to analyze the contact length between the grinding stone and the rail, because the contact length is a critical parameter to measure the grinding capabilities of stones. Moreover, it's needed to build up models of railway vehicle unit bonded with the grinding stone to represent the rail grinding car. Therefore the theoretical model for contact length is developed based on the geometrical analysis. And the calculating models are improved considering the grinding car's dynamic behaviors during the grinding process. Eventually, results are obtained based on the models by taking both the operation parameters and the structure parameters into the calculation, which are suitable for revealing the process of rail grinding by combining the grinding mechanism and the railway vehicle systems.

  16. Steady state calorimetric measurement of total hemispherical emittance of cylindrical absorber samples at operating temperature

    NASA Astrophysics Data System (ADS)

    Effertz, Timo; Pernpeintner, Johannes; Schiricke, Björn

    2017-06-01

    At DLR's QUARZ Center a test bench has been established to measure, using steady state calorimetric method, the total hemispherical emittance of cylindrical solar thermal absorber samples at temperatures up to 450 °C. Emittance measurement of solar absorber surfaces is commonly performed by direct-hemispherical reflectance measurements with spectrophotometers. However, the measurement of cylindrical samples with spectrophotometers can be considered still a challenge as integrating spheres, reference samples and calibration services by national metrology institutions are optimized for flat sample measurement. Additionally samples are typically measured at room temperature. The steady state calorimetric method does not rely on reference samples and the measurement is performed at operating temperature. In the steady state calorimetric method electrical power input used to heat the sample is equated to the radiative heat loss from a heated sample to the environment. The total emittance can be calculated using the Stefan-Boltzmann equation from radiative heat loss power, the defined sample surface area and measured surface temperature. The expanded uncertainty (k=2) of the total hemispherical emittance has been determined to ±13 % for a typical parabolic trough absorber sample at a temperature of 300 °C and a heating power of 100 W. The test bench was validated by the measurement of three samples with the spectrophotometer and the steady state calorimetric method.

  17. Techniques for chamfer and taper grinding of oxide fuel pellets (LWBR Development Program)

    SciTech Connect

    Johnson, R.G.R.; Allison, J.W.

    1981-10-01

    Floor mounted centerless grinding machines were adapted for shaping the edges of cylindrical oxide fuel pellets for the Light Water Breeder Reactor (LWBR) by plunge grinding. Edge configurations consisted of chamfers, either 0.015 inch x 45/sup 0/ or 0.006 inch x 45/sup 0/, or tapers 0.150 inch long x .0025 inch deep. Grinding was done by plunging the pellet against a shaped grinding wheel which ground both the diameter to the required size and shaped the edges of the pellet. Two plunges per pellet were required to complete the operation. Separate wheels were needed for grinding either a chamfer or a taper, the set up was adjustable to vary the size of the chamfer or taper as needed. The set up also had the flexibility to accommodate the multiple pellet lengths and diameters required by the LWBR design. Tight manufacturing tolerances in the chamfer and taper dimensions required the use of dimensional control charts and statistical sampling plans as process controls.

  18. Monitoring of surface burn after grinding larger bearing rings

    NASA Astrophysics Data System (ADS)

    Neslušan, M.; Mičietová, A.; Čilliková, M.

    2014-02-01

    This paper deals with detection of surface burn after grinding of larger bearing rings made of case - hardened steels. The paper reports about calibration of Barkhausen noise technique for non destructive monitoring of grinding operations for rings of diameter in the range of 600 up to 4000 mm. Properly suggested monitoring concept enables to detect thermal damage due to grinding wheel wear as well as insufficient coolant supply. Further, grinding burn associated with lack of coolant can be clearly distinguished from damage corresponding grinding wheel wear. The paper also discusses increasing magnetoelastic responses obtained after grinding rings of higher diameters.

  19. Wire Electrical Discharge Truing of Metal Bond Diamond Grinding Wheels

    SciTech Connect

    McSpadden, SB

    2002-01-24

    Cylindrical wire EDM profile truing of the metal bond diamond wheel for precision form grinding of ceramics is presented in this report. First a corrosion-resistant, precise spindle with the high-electrical current capability for wire EDM truing of grinding wheel was fabricated. An arc profile was adopted in order to determine form tolerances capabilities of this process. Results show the wire EDM process can generate {micro}m-scale precision form on the diamond wheel efficiently. The wheel, after truing, was used to grind silicon nitride. Grinding forces, surface finish of ground components, and wheel wear were measured. The EDM trued wheel showed a reduction in grinding force from that of the stick dressed wheel. Surface finishes between the two truing methods were similar. In the beginning of the grinding, significant wheel wear rate was identified. The subsequent wheel wear rate stabilized and became considerably lower.

  20. Grinding Parts For Automatic Welding

    NASA Technical Reports Server (NTRS)

    Burley, Richard K.; Hoult, William S.

    1989-01-01

    Rollers guide grinding tool along prospective welding path. Skatelike fixture holds rotary grinder or file for machining large-diameter rings or ring segments in preparation for welding. Operator grasps handles to push rolling fixture along part. Rollers maintain precise dimensional relationship so grinding wheel cuts precise depth. Fixture-mounted grinder machines surface to quality sufficient for automatic welding; manual welding with attendant variations and distortion not necessary. Developed to enable automatic welding of parts, manual welding of which resulted in weld bead permeated with microscopic fissures.

  1. Design and Operating Characteristics of High-Speed, Small-Bore Cylindrical-Roller Bearings

    NASA Technical Reports Server (NTRS)

    Pinel, Stanley, I.; Signer, Hans R.; Zaretsky, Erwin V.

    2000-01-01

    The computer program SHABERTH was used to analyze 35-mm-bore cylindrical roller bearings designed and manufactured for high-speed turbomachinery applications. Parametric tests of the bearings were conducted on a high-speed, high-temperature bearing tester and the results were compared with the computer predictions. Bearings with a channeled inner ring were lubricated through the inner ring, while bearings with a channeled outer ring were lubricated with oil jets. Tests were run with and without outer-ring cooling. The predicted bearing life decreased with increasing speed because of increased contact stresses caused by centrifugal load. Lower temperatures, less roller skidding, and lower power losses were obtained with channeled inner rings. Power losses calculated by the SHABERTH computer program correlated reasonably well with the test results. The Parker formula for XCAV (used in SHABERTH as a measure of oil volume in the bearing cavity) needed to be adjusted to reflect the prevailing operating conditions. The XCAV formula will need to be further refined to reflect roller bearing lubrication, ring design, cage design, and location of the cage-controlling land.

  2. Conduit grinding apparatus

    DOEpatents

    Nachbar, Henry D.; Korytkowski, Alfred S.

    1991-01-01

    A grinding apparatus for grinding the interior portion of a valve stem receiving area of a valve. The apparatus comprises a faceplate, a plurality of cams mounted to an interior face of the faceplate, a locking bolt to lock the faceplate at a predetermined position on the valve, a movable grinder and a guide tube for positioning an optical viewer proximate the area to be grinded. The apparatus can either be rotated about the valve for grinding an area of the inner diameter of a valve stem receiving area or locked at a predetermined position to grind a specific point in the receiving area.

  3. Coal grinding by roller grinding mills for pulverized coal injection in blast furnaces

    SciTech Connect

    Kasseck, K.; Salewski, G.

    1995-10-01

    Roller grinding mills are increasingly being used for producing the pulverized coal required for injection into blast furnaces, an accepted technology worldwide for lowering coke consumption in blast furnaces. Coal is currently being injected into blast furnaces at the rate of 80 to 200 kg/tonne of hot metal which results in a coke savings of 72 to 180 kg/tonne of hot metal. The pulverized coal for coal injection is produced in coal grinding and drying plants currently having a capacity from 15 to 240 tonnes/hr. The grinding plant with Loesche roller grinding mills at the Ilva steelworks, Taranto, Italy, that is described, illustrates design concepts and operation.

  4. Task-specific noise exposure during manual concrete surface grinding in enclosed areas-influence of operation variables and dust control methods.

    PubMed

    Akbar-Khanzadeh, Farhang; Ames, April L; Milz, Sheryl A; Akbar-Khanzadeh, Mahboubeh

    2013-01-01

    Noise exposure is a distinct hazard during hand-held concrete grinding activities, and its assessment is challenging because of the many variables involved. Noise dosimeters were used to examine the extent of personal noise exposure while concrete grinding was performed with a variety of grinder sizes, types, accessories, and available dust control methods. Noise monitoring was conducted in an enclosed area covering 52 task-specific grinding sessions lasting from 6 to 72 minutes. Noise levels, either in minute average noise level (Lavg, dBA) or in minute peak (dBC), during concrete grinding were significantly (P < 0.01) correlated with general ventilation (GV: on, off), dust control methods (uncontrolled, wet, Shop-Vac, HEPA, HEPA-Cyclone), grinding cup wheel (blade) sizes of 4-inch (100 mm), 5-inch (125 mm) and 6-inch (150 mm), and surface orientation (horizontal, inclined). Overall, minute Lavg during grinding was 97.0 ± 3.3 (mean ± SD), ranging from 87.9 to 113. The levels of minute Lavg during uncontrolled grinding (98.9 ± 5.2) or wet-grinding (98.5 ± 2.7) were significantly higher than those during local exhaust ventilation (LEV) grinding (96.2 ± 2.8). A 6-inch grinding cup wheel generated significantly higher noise levels (98.7 ± 2.8) than 5-inch (96.3 ± 3.2) or 4-inch (95.3 ± 3.5) cup wheels. The minute peak noise levels (dBC) during grinding was 113 ± 5.2 ranging from 104 to 153. The minute peak noise levels during uncontrolled grinding (119 ± 10.2) were significantly higher than those during wet-grinding (115 ± 4.5) and LEV-grinding (112 ± 3.4). A 6-inch grinding cup wheel generated significantly higher minute peak noise levels (115 ± 5.3) than 5-inch (112 ± 4.5) or 4-inch (111 ± 5.4) cup wheels. Assuming an 8-hour work shift, the results indicated that noise exposure levels during concrete grinding in enclosed areas exceeded the recommended permissible exposure limits and workers should be protected by engineering control methods, safe

  5. Use of in-process EDM truing to generate complex contours on metal-bond, superabrasive grinding wheels for precision grinding structural ceramics

    SciTech Connect

    Piscotty, M. A., LLNL

    1997-08-01

    This paper presents recent work performed at Lawrence Livermore National Laboratory to develop cost-effective, versatile and robust manufacturing methods for grinding precision features in structural ceramics using metal-bond, superabrasive grinding wheels. The developed processes include utilizing specialized, on-machine hardware to generate precision profiles onto grinding wheels using electrical-discharge machining (EDM) and a contoured rotating electrode. The production grinding processes are described, which were developed and used to grind various precision details into a host of structural ceramics such as Al{sub 2}O{sub 3}, Si{sub 3}N{sub 4}, and BeO. The methodologies, hardware and results of both creep-feed and cylindrical grinding are described. A discussion of imparted grinding damage and wheel wear is also presented.

  6. The optimization of CWS grinding process

    SciTech Connect

    Zhang Rongzeng; Huangfu Jinghua; Huosen; Xu Zhiqian

    1997-12-31

    Since the particle size distribution of products plays a key role in coal water slurry (CWS) performance, the selection of optimum mill operating parameters is very important. In CWS preparation, how to select the crusher and how to optimize the medium size distribution of a mill are discussed in this paper. To optimize the grinding process, a modified matrix grinding model which includes the relationship between the model parameters and facility performance (power, capacity, etc.) is developed, thus making it possible to predict and optimize the grinding results according to the feed properties and facility performance.

  7. Grinding Away Microfissures

    NASA Technical Reports Server (NTRS)

    Booth, Gary N.; Malinzak, R. Michael

    1990-01-01

    Treatment similar to dental polishing used to remove microfissures from metal parts without reworking adjacent surfaces. Any variety of abrasive tips attached to small motor used to grind spot treated. Configuration of grinding head must be compatible with configurations of motor and workpiece. Devised to eliminate spurious marks on welded parts.

  8. Grinding Away Microfissures

    NASA Technical Reports Server (NTRS)

    Booth, Gary N.; Malinzak, R. Michael

    1990-01-01

    Treatment similar to dental polishing used to remove microfissures from metal parts without reworking adjacent surfaces. Any variety of abrasive tips attached to small motor used to grind spot treated. Configuration of grinding head must be compatible with configurations of motor and workpiece. Devised to eliminate spurious marks on welded parts.

  9. Grinding Wheel System

    DOEpatents

    Malkin, Stephen; Gao, Robert; Guo, Changsheng; Varghese, Biju; Pathare, Sumukh

    2003-08-05

    A grinding wheel system includes a grinding wheel with at least one embedded sensor. The system also includes an adapter disk containing electronics that process signals produced by each embedded sensor and that transmits sensor information to a data processing platform for further processing of the transmitted information.

  10. Grinding Wheel System

    DOEpatents

    Malkin, Stephen; Gao, Robert; Guo, Changsheng; Varghese, Biju; Pathare, Sumukh

    2006-01-10

    A grinding wheel system includes a grinding wheel with at least one embedded sensor. The system also includes an adapter disk containing electronics that process signals produced by each embedded sensor and that transmits sensor information to a data processing platform for further processing of the transmitted information.

  11. Grinding technologies of small optical element molds

    NASA Astrophysics Data System (ADS)

    Katsuki, Masahide; Urushibata, Kazunori

    2003-05-01

    The high-precision grinding technology is making contribution in every field, which is especially remarkable in the optics-related field. Lenses for digital camera and projector, which are mass-produced, for instance, are molded by the injection molding machine and glass molding-press machine. Concerning materials of high-precision molds, nickel alloy is mainly used in plastic-molding. And brittle material such as tungsten carbide and ceramic is used in glass-molding because the molding temperature is generally high. High-precision machining of nickel alloy is possible with a single-crystal diamond tool. Brittle material is ground by means of a diamond wheel, etc. Glass is being widely used for the lenses and other optical elements due to its favorable characteristics and life. As a result, needs for advancement of the high-precision grinding technology are being heightened. In grinding of small, fine and complex profiles, consideration for wheel truing and wear is a key point. Also, as many optical mold products are convex, mold profile is mainly concave. Especially, grinding of a small-aperture mold with small radius of curvature is difficult. In other words, a wheel whose diameter is larger than the radius of curvature of a mold to be ground cannot be used, and use of a small-diameter wheel is required inevitably. Influence of wheel wear and wheel diameter input errors at creation of grinding program becomes large. To eliminate such errors, a cycle of grinding, measurement and compensation grinding is normally repeated in mold machining until the target accuracy is obtained. Recently, needs for molding optical elements of small body of non-revolution such as prism and cylinder lens are on the increase, in addition to the body of revolution including lens. As one example, we introduce the compensation grinding and its results when grinding molds for an extremely small-aperture lens used for optical communication and a cylindrical lens array used for semi

  12. Bearing restoration by grinding

    NASA Technical Reports Server (NTRS)

    Hanau, H.; Parker, R. J.; Zaretsky, E. V.; Chen, S. M.; Bull, H. L.

    1976-01-01

    A joint program was undertaken by the NASA Lewis Research Center and the Army Aviation Systems Command to restore by grinding those rolling-element bearings which are currently being discarded at aircraft engine and transmission overhaul. Three bearing types were selected from the UH-1 helicopter engine (T-53) and transmission for the pilot program. No bearing failures occurred related to the restoration by grinding process. The risk and cost of a bearing restoration by grinding programs was analyzed. A microeconomic impact analysis was performed.

  13. Vitreous bond CBN high speed and high material removal rate grinding of ceramics

    SciTech Connect

    Shih, A.J.; Grant, M.B.; Yonushonis, T.M.; Morris, T.O.; McSpadden, S.B.

    1998-08-01

    High speed (up to 127 m/s) and high material removal rate (up to 10 mm{sup 3}/s/mm) grinding experiments using a vitreous bond CBN wheel were conducted to investigate the effects of material removal rate, wheel speed, dwell time and truing speed ratio on cylindrical grinding of silicon nitride and zirconia. Experimental results show that the high grinding wheel surface speed can reduce the effective chip thickness, lower grinding forces, enable high material removal rate grinding and achieve a higher G-ratio. The radial feed rate was increased to as high as 0.34 {micro}m/s for zirconia and 0.25 {micro}m/s for silicon nitride grinding to explore the advantage of using high wheel speed for cost-effective high material removal rate grinding of ceramics.

  14. Ultra-fine grinding of coal

    SciTech Connect

    Wang Shoulu; Wang Xinguo; Gao Ying

    1997-12-31

    Clean coal is known by its low ash content. Most coals contain a large amount of ash, some of which are finely distributed in the coal matrix. With the conventional cleaning process, such ash can not be removed efficiently. From existing coal preparation plants, much middling and high-ash slime come out as by-products and are used only as inferior fuel. Beijing Graduate School, China University of Mining and Technology, has developed a process for deep-cleaning of coal. This process includes ultra-fine grinding of coal to liberate the locked ash minerals followed by efficient separation with selective coagulation-flotation. With this process, concentrate can be extracted from inferior coal or ultra-clean coal can be obtained from conventional concentrate. Tumbling and vibrating ball mills are conventional for general grinding. However, for ultra-fine grinding they are inefficient and consume much more power. This paper gives some aspects of an ultra-fine grinding mill developed by Beijing Graduate School. The Ultra-Fine Grinding Mill is a JMI series wet grinding mill, and consists of a static horizontal closed tube with a rotor inside. The rotor assembly includes: a horizontal shaft, two vaned disks being fixed apart at the shaft, and longitudinal bar deflectors fixed across the disks. Sufficient clearance is allowed between the disk and end plates of the tube and between the disk rim and tube wall. This configuration enables free passage of grinding medium and pulp within the mill. While the mill is in operation, four principal movements of grinding medium and pulp are created: inward radially by deflectors, oppositely axial by vanes, tangential by rotation, and vibrating due to vortices behind the deflectors.

  15. Frequency domain identification of grinding stiffness and damping

    NASA Astrophysics Data System (ADS)

    Leonesio, Marco; Parenti, Paolo; Bianchi, Giacomo

    2017-09-01

    As equivalent stiffness and damping of the grinding process dominate cutting stability, their identification is essential to predict and avoid detrimental chatter occurrence. The identification of these process constants is not easy in large cylindrical grinding machines, e.g. roll grinders, since there are no practical ways to measure cutting force normal component. This paper presents a novel frequency domain approach for identifying these process parameters, exploiting in-process system response, measured via impact testing. This method adopts a sub-structuring approach to couple the wheel-workpiece relative dynamic compliance with a two-dimensional grinding force model that entails both normal and tangential directions. The grinding specific energy and normal force ratio, that determine grinding stiffness and damping, are identified by fitting the closed loop FRF (Frequency Response Function) measured during specific plunge-grinding tests. The fitting quality supports the predictive capability of the model. Eventually, the soundness of the proposed identification procedure is further assessed by comparing the grinding specific energy identified through standard cutting power measurements.

  16. Grain edge detection of diamond grinding wheel

    NASA Astrophysics Data System (ADS)

    Zhou, Lijun; Cui, Changcai; Huang, Chunqi; Huang, Hui; Ye, Ruifang

    2013-01-01

    The topograpgy characterization of grinding wheel grain is indispensable for precision grinding, it depends on accurate edge detecting and recognition of abrasive grains from wheel bond to a large extent. Due to different reflective characteristics arising among different materials, difference between maximum and minimum intensity (Δ ) of diamond is larger than that of bond. This paper uses a new method for grain edge detection of resin-bonded diamond grinding wheel that combines the improved Canny operator in Method of Maximum Classes Square Error (called as OTSU) with ΔI obtained by the white light interferometry (WLI). The experimental results show that the method based on improved Canny operator can effectively detect the edge of diamond grain.

  17. 36. INTERIOR VIEW, NORTON GRINDER, TYPES USED TO GRIND ROUGH ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    36. INTERIOR VIEW, NORTON GRINDER, TYPE-S USED TO GRIND ROUGH EDGES OFF THE FORGED TOOLS; NOTE OPERATOR IS FINISH GRINDING BLADE END OF A POST HOLE DIGGER AND TAMPING BAR - Warwood Tool Company, Foot of Nineteenth Street, Wheeling, Ohio County, WV

  18. Centerless grinding of TiAl using conventional grinding wheels

    SciTech Connect

    Jones, P.E.; Smits, D.; Eylon, D.; Smits, C.

    1995-12-31

    Ordered gamma titanium aluminide (TiAl) based alloys are now under consideration for automotive valves because of their light weight and high strength at temperatures up to 850 C. Finishing comprises as much as 70% of the cost of an automotive valve, therefore the grindability of TiAl valves will influence their commercial viability. This study compared the grindability of the TiAl alloy Ti-47Al-2Nb-1.75Cr (at%) to standard valve steels, nickel base superalloys, and conventional titanium alloys using the centerless grinding process. Three grinding conditions simulating stem grinding were selected. The power requirements, grinding time, and grinding wheel consumption were used to estimate the cost to grind TiAl on conventional centerless grinding equipment using vitrified bonded silicon carbide wheels. The metallurgical effects of rough and finish stem grinding cycles on the surface were determined. The grindability factor of TiAl, a measure of grinding cost, was slightly inferior to conventional valve steels, but much better than conventional titanium alloys. The high work hardening rate of the TiAl resulted in much better surface finish at high metal removal rates than that achieved in steels. No grinding cracks were observed, even under the rough grinding conditions. Microhardness profiles indicated significant work hardening of the surface under all three grinding conditions.

  19. Shear mode grinding

    SciTech Connect

    Brown, N.J.; Fuchs, B.A.

    1989-04-24

    The thesis of this paper is that shear mode grinding of glass (1) occurs with abrasive particle sizes less than 1/mu/m, (2) that it is the mechanical limit of the the more common mechanical-chemical glass polishing, and (3) that the debris is insufficient in size to perform the function of eroding the binder in the grinding wheel and thus necessitates the addition of an abrasive and/or chemical additions to the coolant to effect wheel-dressing. 13 refs.

  20. Design criteria for soil cleaning operations in electrokinetic remediation: hydrodynamic aspects in a cylindrical geometry.

    PubMed

    Oyanader, Mario A; Arce, Pedro; Dzurik, Andrew

    2005-08-01

    The applications of electrokinetics embrace a large family of important industrial, pharmaceutical, biomedical, and environmental applications. Processes such as separation, drug delivery, soil remediation, and others constitute alist of applications where electrical fields are used to induce the movement of solute species. Different transport driving forces participate in the motion of the solute. In the particular case of soil remediation, the electromechanisms may compete with buoyancy and advection, promoting distinct flow regimes. As a rule of thumb, some of the earlier applications of electrokinetic phenomena, mainly in the area of electrophoresis, neglected this competition, and therefore the hydrodynamics of the systems was considered simpler. The nature of the process in soil, a porous media, calls for a different approach and is in need of further analysis of the complete map of collaborating driving forces. The identification and analysis of the characteristic flow regimes may lead to important guidelines for improving the separation, avoiding the mixing, and more efficient cleaning in a given application. In this contribution, using a cylindrical capillary model, the basic aspects of the behavior of the system are captured. A differential model is formulated using simplifying assumptions, maintaining the mathematical aspects to a minimum level, and a solution is presented for the different fields, i.e., the temperature and the velocity. Based on the selection of values of the parameter space, several limiting cases and flow regimes are presented and discussed. Implications for the design of devices and cleaning strategies are also included. Needs for further research are identified. The main idea behind the study is to obtain a qualitative and semiquantitative description of the different flow regimes inside the channel. This information is useful to identify further aspects of the investigation and delineate a systematic approach for a more rigorous

  1. Grinding kinetics and equilibrium states

    NASA Technical Reports Server (NTRS)

    Opoczky, L.; Farnady, F.

    1984-01-01

    The temporary and permanent equilibrium occurring during the initial stage of cement grinding does not indicate the end of comminution, but rather an increased energy consumption during grinding. The constant dynamic equilibrium occurs after a long grinding period indicating the end of comminution for a given particle size. Grinding equilibrium curves can be constructed to show the stages of comminution and agglomeration for certain particle sizes.

  2. Cylindrical Scanner

    SciTech Connect

    Hall, Thomas E.

    1999-04-29

    The CS system is designed to provide a very fast imaging system in order to search for weapons on persons in an airport environment. The Cylindrical Scanner moves a vertical transceiver array rapidly around a person standing stationary. The software can be segmented in to three specific tasks. The first task is data acquisition and scanner control. At the operator's request, this task commands the scanner to move and the radar transceiver array to send data to the computer system in a known and well-ordered manner. The array is moved over the complete aperture in 10 to 12 seconds. At the completion of the array movement the second software task automatically reconstructs the high-resolution image from the radar data utilizing the integrated DSP boards. The third task displays the resulting images, as they become available, to the computer screen for user review and analysis.

  3. Electro-chemical grinding

    NASA Technical Reports Server (NTRS)

    Feagans, P. L.

    1972-01-01

    Electro-chemical grinding technique has rotation speed control, constant feed rates, and contour control. Hypersonic engine parts of nickel alloys can be almost 100% machined, keeping tool pressure at virtual zero. Technique eliminates galling and permits constant surface finish and burr-free interrupted cutting.

  4. Bruxism (Teeth Grinding)

    MedlinePlus

    ... ear infection. If your dentist suspects a significant psychological component to your teeth grinding or a sleep-related disorder, you may be referred to a therapist, counselor or sleep specialist. A sleep specialist may conduct more tests, such as assessment for sleep apnea, video monitoring ...

  5. Grinding Wheel Profile

    NASA Technical Reports Server (NTRS)

    2004-01-01

    This graphic dubbed by engineers as the 'Grinding Wheel Profile' is the detective's tool used by the Opportunity team to help them understand one of the processes that formed the interior of a rock called 'McKittrick.' Scientists are looking for clues as to how layers, grains and minerals helped create this rock, and the engineers who built the rock abrasion tool (RAT) wanted to ensure that their instrument's handiwork did not get confused with natural processes.

    In the original microscopic image underlaying the graphics, engineers and scientists noticed 'layers' or 'scratches' on the spherical object nicknamed 'blueberry' in the lower right part of the image. The designers of the rock abrasion tool noticed that the arc length and width of the scratches were similar to the shape and size of the rock abrasion tool's grinding wheel, which is made out of a pad of diamond teeth.

    The scrapes on the bottom right blueberry appear to be caused by the fact that the berry got dislodged slightly and its surface was scraped with the grinding pad. In this image, the largest yellow circle is the overall diameter of the hole ground by the rock abrasion tool and the largest yellow rectangular shape is the area of the grinding wheel bit. The smaller yellow semi-circle is the path that the center of the grinding tool follows. The orange arrow arcing around the solid yellow circle (center of grinding tool) indicates the direction that the grinding tool spins around its own center at 3,000 revolutions per minute. The tool simultaneously spins in an orbit around the center of the hole, indicated by the larger orange arrow to the left.

    The grinding tool is 22 millimeters (0.9 inches) in length and the actual grinding surface, which consists of the diamond pad, is 1.5 millimeters (0.06 inches) in length, indicated by the two smaller rectangles. You can see that the smaller bottom rectangle fits exactly the width of the scrape marks.

    The grooves on the blueberry are also the

  6. Grinding Wheel Profile

    NASA Technical Reports Server (NTRS)

    2004-01-01

    This graphic dubbed by engineers as the 'Grinding Wheel Profile' is the detective's tool used by the Opportunity team to help them understand one of the processes that formed the interior of a rock called 'McKittrick.' Scientists are looking for clues as to how layers, grains and minerals helped create this rock, and the engineers who built the rock abrasion tool (RAT) wanted to ensure that their instrument's handiwork did not get confused with natural processes.

    In the original microscopic image underlaying the graphics, engineers and scientists noticed 'layers' or 'scratches' on the spherical object nicknamed 'blueberry' in the lower right part of the image. The designers of the rock abrasion tool noticed that the arc length and width of the scratches were similar to the shape and size of the rock abrasion tool's grinding wheel, which is made out of a pad of diamond teeth.

    The scrapes on the bottom right blueberry appear to be caused by the fact that the berry got dislodged slightly and its surface was scraped with the grinding pad. In this image, the largest yellow circle is the overall diameter of the hole ground by the rock abrasion tool and the largest yellow rectangular shape is the area of the grinding wheel bit. The smaller yellow semi-circle is the path that the center of the grinding tool follows. The orange arrow arcing around the solid yellow circle (center of grinding tool) indicates the direction that the grinding tool spins around its own center at 3,000 revolutions per minute. The tool simultaneously spins in an orbit around the center of the hole, indicated by the larger orange arrow to the left.

    The grinding tool is 22 millimeters (0.9 inches) in length and the actual grinding surface, which consists of the diamond pad, is 1.5 millimeters (0.06 inches) in length, indicated by the two smaller rectangles. You can see that the smaller bottom rectangle fits exactly the width of the scrape marks.

    The grooves on the blueberry are also the

  7. The implementation of HPGR mills in existing grinding circuits

    SciTech Connect

    Patzelt, N.; Knecht, J.; Longhurst, D.

    1996-12-31

    High pressure grinding mills have been successfully introduced in the industry. They offer the possibilities for capacity increase of existing plants and reduction of operating costs. The plants in operation are running in different applications and modes of operation. They can be installed in a combination with SAG and ball mills or in a stand-alone mode. In combination with other grinding mills, it has to be investigated how the HPGR can be installed to reach the full efficiency. This paper describes the possibilities of implementing high pressure grinding rolls and shows by case studies the potential of savings which could be reached.

  8. Medical insurance claims and surveillance for occupational disease: analysis of respiratory, cardiac, and cancer outcomes in auto industry tool grinding operations.

    PubMed

    Park, R M

    2001-04-01

    To evaluate medical insurance claims for chronic disease investigation, claims from eight automotive machining plants (1984 to 1993) were linked with work histories (1967 to 1993), and associations with respiratory, cardiac, and cancer conditions were investigated, in a case-control design analyzed with logistic regression. The primary focus was tool grinding, but other important processes examined were metal-working, welding, forging, heat treat, engine testing, and diverse-skilled trades work. Considerable variability in claim-derived incidence rates across plants was not explained by age or known exposure differences. Asthma incidence increased in tool grinding (at mean cumulative duration: odds ratio [OR], 3.0; 95% confidence interval [CI], 0.90 to 10.0), as did non-ischemic heart disease (cardiomyopathy, cor pulmonale, rheumatic heart disease, or hypertension; OR, 3.1; 95% CI, 1.26 to 7.6). These trends appeared in models with deficits (OR < 1.0) for those ever exposed to tool grinding because of exposure-response miss-specification, demographic confounding, or removal of high-risk workers from the exposed group. The apparent cancer rates identified from claims greatly exceeded the expected rates from a cancer registry, suggesting that diagnostic, "rule-out," and surveillance functions were contributing. This study supports the epidemiologic use of medical insurance records in surveillance and, possibly, etiologic investigation and identifies issues requiring special attention or resolution.

  9. The influence of grinding oil viscosity on grinding heat and burn damage in creep-feed grinding{copyright}

    SciTech Connect

    Zhen-Change Liu; Abe, Satoshi; Noda, Masahiro

    1995-08-01

    Grinding oils are widely used in precision grinding, such as tool grinding, thread grinding and gear grinding, during which processes grinding burn is the most prevalent damage affecting the integrity of ground surface. This paper discusses the influence of oil viscosity on grinding heat and burn damage in creep-feed-grinding. Experimental results indicated that, under lighter grinding conditions, the effects of oil viscosity was not observed, but under heavy grinding conditions grinding burn occurred when using low viscosity oil. When the viscosity of the oil was increased, grinding heat and burn damage tended to be reduced. As the viscosity was increased to a certain level, grinding burn reduction, by further increasing the viscosity, became less while other problems such as much higher oil pump noise and reduced oil flow occurred. It is clear that a viscosity limit exists for given grinding conditions. 5 refs., 4 figs., 3 tabs.

  10. High-speed, low-damage grinding of advanced ceramics Phase 1. Final report

    SciTech Connect

    Kovach, J.A.; Malkin, S.

    1995-03-01

    In manufacture of structural ceramic components, grinding costs can comprise up to 80% of the entire manufacturing cost. Most of these costs arise from the conventional multi-step grinding process with numerous grinding wheels and additional capital equipment, perishable dressing tools, and labor. In an attempt to reduce structural ceramic grinding costs, a feasibility investigation was undertaken to develop a single step, roughing-finishing process suitable for producing high-quality silicon nitride ceramic parts at high material removal rates at lower cost than traditional, multi-stage grinding. This feasibility study employed combined use of laboratory grinding tests, mathematical grinding models, and characterization of resultant material surface condition. More specifically, this Phase 1 final report provides a technical overview of High-Speed, Low-Damage (HSLD) ceramic grinding and the conditions necessary to achieve the small grain depths of cut necessary for low damage grinding while operating at relatively high material removal rates. Particular issues addressed include determining effects of wheel speed and material removal rate on resulting mode of material removal (ductile or brittle fracture), limiting grinding forces, calculation of approximate grinding zone temperatures developed during HSLD grinding, and developing the experimental systems necessary for determining HSLD grinding energy partition relationships. In addition, practical considerations for production utilization of the HSLD process are also discussed.

  11. A Tough Grind

    NASA Technical Reports Server (NTRS)

    2004-01-01

    NASA's Mars Exploration Rover Spirit took the four images that make up this mosaic with its microscopic imager on sol 82. The mosaic reveals the drilled surface of the target called 'New York' on the rock dubbed 'Mazatzal.' The rock abrasion tool ground for 3 hours and 45 minutes to create this 3.8 millimeter-deep (0.15 inch) hole. The exposed area is 4.5 centimeters (1.8 inches) in diameter.

    Mazatzal was an interesting rock to grind because it has a lighter tone than the previously ground rocks 'Adirondack' and 'Humphrey,' and because it looks different from its surrounding environment. Scientists hypothesized that Mazatzal's surface might be covered with a rind of weathered material. They drilled through this very top layer to reveal the underlying rock.

    Because Mazatzal's surface was not even, the left half of the rock was penetrated more deeply than the right. As can be seen in this image, the right, darker portion of the rock is still covered by the rind material. Spirit completed a second grind at this location at a different angle to remove the remaining veneer from the right side and create an even deeper hole. Images of this second grind will be sent back to Earth in the next sol or two.

    After the Final Grind The image was acquired on sol 85 after the rover drilled into New York a second time with its rock abrasion tool. Remnants of the dark grey coating that covers Mazatzal's interior can be seen at the right side of the hole. The crack in the rock may have once contained fluids out of which minerals precipitated. Each image making up this mosaic is 3 centimeters (1.2 inches) across.

  12. 2. DETAIL VIEW OF JOURNAL LATHE, AXLE FINISHING AREA. Grinding ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    2. DETAIL VIEW OF JOURNAL LATHE, AXLE FINISHING AREA. Grinding bearing diameters on locomotive axle. Norton grinder, 1942 (dated). Melvin Grassmeyer, operator. - Juniata Shops, Machine Shop No. 1, East of Fourth Avenue at Third Street, Altoona, Blair County, PA

  13. 3. DETAIL VIEW OF JOURNAL LATHE, AXLE FINISHING AREA. Grinding ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    3. DETAIL VIEW OF JOURNAL LATHE, AXLE FINISHING AREA. Grinding bearing diameters on locomotive axle. Norton grinder, 1942 (dated). Melvin Grassmeyer, operator. - Juniata Shops, Machine Shop No. 1, East of Fourth Avenue at Third Street, Altoona, Blair County, PA

  14. Grinding Inside A Toroidal Cavity

    NASA Technical Reports Server (NTRS)

    Mayer, Walter; Adams, James F.; Burley, Richard K.

    1987-01-01

    Weld lines ground smooth within about 0.001 in. Grinding tool for smoothing longitudinal weld lines inside toroidal cavity includes curved tunnel jig to guide grinding "mouse" along weld line. Curvature of tunnel jig matched to shape of toroid so grinding ball in mouse follows circular arc of correct radius as mouse is pushed along tunnel. Tool enables precise control of grindout shape, yet easy to use.

  15. Innovative grinding wheel design for cost-effective machining of advanced ceramics. Phase I, final report

    SciTech Connect

    Licht, R.H.; Ramanath, S.; Simpson, M.; Lilley, E.

    1996-02-01

    Norton Company successfully completed the 16-month Phase I technical effort to define requirements, design, develop, and evaluate a next-generation grinding wheel for cost-effective cylindrical grinding of advanced ceramics. This program was a cooperative effort involving three Norton groups representing a superabrasive grinding wheel manufacturer, a diamond film manufacturing division and a ceramic research center. The program was divided into two technical tasks, Task 1, Analysis of Required Grinding Wheel Characteristics, and Task 2, Design and Prototype Development. In Task 1 we performed a parallel path approach with Superabrasive metal-bond development and the higher technical risk, CVD diamond wheel development. For the Superabrasive approach, Task 1 included bond wear and strength tests to engineer bond-wear characteristics. This task culminated in a small-wheel screening test plunge grinding sialon disks. In Task 2, an improved Superabrasive metal-bond specification for low-cost machining of ceramics in external cylindrical grinding mode was identified. The experimental wheel successfully ground three types of advanced ceramics without the need for wheel dressing. The spindle power consumed by this wheel during test grinding of NC-520 sialon is as much as to 30% lower compared to a standard resin bonded wheel with 100 diamond concentration. The wheel wear with this improved metal bond was an order of magnitude lower than the resin-bonded wheel, which would significantly reduce ceramic grinding costs through fewer wheel changes for retruing and replacements. Evaluation of ceramic specimens from both Tasks 1 and 2 tests for all three ceramic materials did not show evidence of unusual grinding damage. The novel CVD-diamond-wheel approach was incorporated in this program as part of Task 1. The important factors affecting the grinding performance of diamond wheels made by CVD coating preforms were determined.

  16. McCarter superfinish grinding for silicon -- an update.

    SciTech Connect

    Anthony, F.; Khounsary, A.; McCarter, D.; Krasnicki, F.; Tangedahl, M.

    2000-11-03

    A grinding technique, referred to as the McCarter Superfinish, for grinding large size optical components is discussed and certain surface characterization information about flatness and the relative magnitude of the subsurface damage in silicon substrates is reported. The flatness measurements were obtained with a Zygo surface analyzer, and the substrate damage measurements were made by x-ray diffraction and acid etching. Results indicate excellent control of flatness and fine surface finish. X-ray measurements show that the diamond wheels with small particle sizes used in the final phases of the grinding operation renders surfaces with relatively small subsurface damage.

  17. Cylindrical wormholes

    SciTech Connect

    Bronnikov, K. A.; Lemos, Jose P. S.

    2009-05-15

    It is shown that the existence of static, cylindrically symmetric wormholes does not require violation of the weak or null energy conditions near the throat, and cylindrically symmetric wormhole geometries can appear with less exotic sources than wormholes whose throats have a spherical topology. Examples of exact wormhole solutions are given with scalar, spinor and electromagnetic fields as sources, and these fields are not necessarily phantom. In particular, there are wormhole solutions for a massless, minimally coupled scalar field in the presence of a negative cosmological constant, and for an azimuthal Maxwell electromagnetic field. All these solutions are not asymptotically flat. A no-go theorem is proved, according to which a flat (or string) asymptotic behavior on both sides of a cylindrical wormhole throat is impossible if the energy density of matter is everywhere nonnegative.

  18. CNC grinding of valve housing piston holes

    SciTech Connect

    Ashbaugh, F.A.

    1991-11-01

    Grinding has traditionally been used for machining operations requiring close dimensional tolerances and better surface finishes than can be obtained from other metal removal techniques. Using a grinding process for the last metal removal operation, the close tolerances and surface finishes can be easily held while eliminating the adverse conditions from the current metal removal processes. Pre-machined test parts were sent to a machine tool supplier to have the critical inside features of a typical piston bore finish machined using an internal CNC grinder equipped with high-frequency spindles. The piston bore and sealing angle were ground using a standard 120-grit silicon carbide wheel. The wafer step was machined using a solid carbide tool designed and built at Allied-Signal Inc., Kansas City Division (KCD). Six consecutive parts were machined for evaluation. The repeatability on all six parts was within print requirements. The inside corner radii was less than 0.002 in. and the surface finish was 8.2 arithmetical average or better as defined by ANSI B46.1, Surface Texture. Machining parts by this grinding process would eliminate bellmouth, chatter, waviness, and traveler polishing operations. It would produce a superior surface finish, small inside radii, and small easily removable burrs. It would also hold tolerances closer and significantly reduce scrap, rework, rejects, and deviations. 1 fig.

  19. Machining Thin-Walled Cylindrical Parts

    NASA Technical Reports Server (NTRS)

    Cimbak, Joe; Spagnolo, Jim; Kraus, Dan

    1988-01-01

    Cylindrical walls only few thousandths of inch thick machined accurately and without tears or punctures with aid of beryllium copper mandrel. Chilled so it contracts, then inserted in cylinder. As comes to room temperature, mandrel expands and fits snugly inside cylinder. Will not allow part to slide and provides solid backup to prevent deflection when part machined by grinding wheel. When machining finished, cylinder-and-mandrel assembly inserted in dry ice, mandrel contracts and removed from part.

  20. Machining Thin-Walled Cylindrical Parts

    NASA Technical Reports Server (NTRS)

    Cimbak, Joe; Spagnolo, Jim; Kraus, Dan

    1988-01-01

    Cylindrical walls only few thousandths of inch thick machined accurately and without tears or punctures with aid of beryllium copper mandrel. Chilled so it contracts, then inserted in cylinder. As comes to room temperature, mandrel expands and fits snugly inside cylinder. Will not allow part to slide and provides solid backup to prevent deflection when part machined by grinding wheel. When machining finished, cylinder-and-mandrel assembly inserted in dry ice, mandrel contracts and removed from part.

  1. Gate current flow in cylindrical thyristors with partially shorted cathodes—two and three terminal operation with inner and outer gate configuration—turn-on area

    NASA Astrophysics Data System (ADS)

    Fulop, W.; Baxter, P. E.

    1983-08-01

    Following on the work of linear thyristors, the gate current flow in cylindrical thyristors is investigated with partially shorted cathodes. Once more the models employ single shorting "dots" (SD) for the two symmetrical configurations possible for the cylindrical geometry, inner gate—outer SD and inner SD—outer gate for a range of sheet resistance values ( ϱ/ W) for the gate region. The non-linear differential equation governing gate current flow is given by y″+ ξ-1y'( y-1)- Cy = 0 ( y = normalised gate current, ξ = normalised radial co-ordinate) with Non-Cauchy boundary conditions and the latter difficulty is overcome both for two and three terminal operation by similar methods previously employed, when solving for y( ξ) for a variety of device geometries and ( ϱ/ W) values as well as bias conditions. The theory of turn-on area in terms of a critical cathode current density JKB is also applied to this cylindrical model and expressions are obtained for the gate drive IGD required to achieve a given turn-on area. Of particular interest are the plots of gate current flowing into the SD as a function of IGD for a variety of ( ϱ/ W) values as well as for the two possible gate/SD configurations.

  2. Aspects in grinding of ceramics

    SciTech Connect

    Cho, S.J.; Huh, Y.H.; Yoon, K.J. . Materials Evaluation Center); Ogawa, Tomeyoshi . Machining Group)

    1994-09-01

    Aspects in the grinding of ceramics have been investigated. Si[sub 3]N[sub 4], ZrO[sub 2], SiC, and Al[sub 2]O[sub 3] were ground with resin-bonded diamond wheels of grit numbers ranging from 80 to 800. Microstructural observations of ground surfaces show that grinding occurs predominantly by flow mode in Si[sub 3]N[sub 4] and ZrO[sub 2], and by fracture and grain pullout in SiC and Al[sub 2]O[sub 3]. The measurement of grinding force shows that grinding resistances in Si[sub 3]N[sub 4] and ZrO[sub 2] are significantly larger than those in SiC and Al[sub 2]O[sub 3]. As the grit number of the grinding wheel increases, maximum surface roughness significantly decreases in Si[sub 3]N[sub 4], ZrO[sub 2], and SiC, but it apparently does not change in Al[sub 2]O[sub 3]. This unexpected result in Al[sub 2]O[sub 3] is discussed in terms of the observed grinding mode and microstructure.

  3. Grinding process monitoring based on electromechanical impedance measurements

    NASA Astrophysics Data System (ADS)

    Marchi, Marcelo; Guimarães Baptista, Fabricio; de Aguiar, Paulo Roberto; Bianchi, Eduardo Carlos

    2015-04-01

    Grinding is considered one of the last processes in precision parts manufacturing, which makes it indispensable to have a reliable monitoring system to evaluate workpiece surface integrity. This paper proposes the use of the electromechanical impedance (EMI) method to monitor the surface grinding operation in real time, particularly the surface integrity of the ground workpiece. The EMI method stands out for its simplicity and for using low-cost components such as PZT (lead zirconate titanate) piezoelectric transducers. In order to assess the feasibility of applying the EMI method to the grinding process, experimental tests were performed on a surface grinder using a CBN grinding wheel and a SAE 1020 steel workpiece, with PZT transducers mounted on the workpiece and its holder. During the grinding process, the electrical impedance of the transducers was measured and damage indices conventionally used in the EMI method were calculated and compared with workpiece wear, indicating the surface condition of the workpiece. The experimental results indicate that the EMI method can be an efficient and cost-effective alternative for monitoring precision workpieces during the surface grinding process.

  4. Dynamic analysis of grinding using the population balance model

    SciTech Connect

    Williams, M.C. |

    1995-12-31

    The dynamic behavior of batch mill, CSTR mill, and a closed grinding network consisting of a mill, sump, and cyclone was analyzed using the dynamic population balance model (PBM). The dynamic solution of the PBM of a batch, CSTR and a closed grinding network consisting of a mill, sump, and cyclone forms the basis of the dynamic analysis presented here. Two numerical dynamic solution approaches were used. These are: (1) providing additional constraints on breakage selection functions or (2) performing the Arbiter-Bhrany (or other) normalization of the selection functions. Actual experimental anthracite batch grinding data was used to obtain the functionality of the batch dynamic mill selection and breakage functions for a real physical system. The Levenberg-Marquardt algorithm for systems of constrained non-linear equations is used to solve the batch dynamic PBM grinding equations to obtain the grinding selection and breakage rate functions. The mill, sump and hydrocyclone were modeled as a CSTR operating at various retention times. Batch dynamic PBM data was used to provide the mill kinetic and breakage selection function data. Different dynamic solutions were obtained depending on the numerical approach used. Each solution approach to a dynamic PBM with transport, while giving the same prediction for a single batch grinding time, gives different solutions or predictions for mill composition for other grinding times. This fact makes dynamic nodal analysis and control problematic. The fact that the constraint solution approach gives a solution may suggest that normalization for closed networks is not necessary. Differences in solutions to the PBM cannot be excused away by inaccuracies in the data used to model the grinding phenomenon.

  5. Compliant meso-scale grinding of silicon

    NASA Astrophysics Data System (ADS)

    Jiang, Bo

    In this research, the need to create complex three-dimensional free-form shapes in silicon wafers for MEMS applications has been identified. Meso-scale grinding was chosen to perform the three-dimensional machining of silicon, among several other machining methods. Traditionally, ultra-rigid ultra-precision machines are used to machine silicon wafers in order to achieve ductile material removal mode to minimize grinding induced surface and subsurface defects. In this research, however, a compliant grinding methodology has been proposed to realize ductile regime material removal and to reduce grinding induced subsurface defects. A compliant meso-scale grinding apparatus, equipped with computer-controlled 3-axis movement, backlash-free flexure feeding and force monitoring, was developed to perform compliant silicon grinding experiments. Contour grinding, traverse grinding and plunge grinding experiments were carried out on the compliant grinding apparatus. These grinding experiments demonstrate that compliant grinding is capable of achieving good form accuracy and mirror surface finish. Further studies on grinding ductility, grinding induced subsurface defects indicate that compliant grinding can increase silicon ductility by 240.7%, reduce subsurface defects by 55.7% when compared with rigid grinding experiments. Based on off-line force analysis both in time domain and frequency domain, a first-cut detection algorithm was developed to detect wheel/workpiece contact in real-time. The algorithm is capable of adjusting to different motor vibrations and environmental noise levels by self-learning. The first-cut detection algorithm was tested successfully in real-time. To further improve form accuracy obtained on the compliant grinding apparatus, a normal grinding force model and a depth of cut model were developed to account for the large compliance in the grinding system. Numerical simulation was performed to predict actual depths of cut and the results were within 6

  6. Microfabricated cylindrical ion trap

    DOEpatents

    Blain, Matthew G.

    2005-03-22

    A microscale cylindrical ion trap, having an inner radius of order one micron, can be fabricated using surface micromachining techniques and materials known to the integrated circuits manufacturing and microelectromechanical systems industries. Micromachining methods enable batch fabrication, reduced manufacturing costs, dimensional and positional precision, and monolithic integration of massive arrays of ion traps with microscale ion generation and detection devices. Massive arraying enables the microscale cylindrical ion trap to retain the resolution, sensitivity, and mass range advantages necessary for high chemical selectivity. The microscale CIT has a reduced ion mean free path, allowing operation at higher pressures with less expensive and less bulky vacuum pumping system, and with lower battery power than conventional- and miniature-sized ion traps. The reduced electrode voltage enables integration of the microscale cylindrical ion trap with on-chip integrated circuit-based rf operation and detection electronics (i.e., cell phone electronics). Therefore, the full performance advantages of microscale cylindrical ion traps can be realized in truly field portable, handheld microanalysis systems.

  7. Optimization of Cylindrical Hall Thrusters

    SciTech Connect

    Yevgeny Raitses, Artem Smirnov, Erik Granstedt, and Nathaniel J. Fisch

    2007-11-27

    The cylindrical Hall thruster features high ionization efficiency, quiet operation, and ion acceleration in a large volume-to-surface ratio channel with performance comparable with the state-of-the-art annular Hall thrusters. These characteristics were demonstrated in low and medium power ranges. Optimization of miniaturized cylindrical thrusters led to performance improvements in the 50-200W input power range, including plume narrowing, increased thruster efficiency, reliable discharge initiation, and stable operation.

  8. Optimization of Cylindrical Hall Thrusters

    SciTech Connect

    Yevgeny Raitses, Artem Smirnov, Erik Granstedt, and Nathaniel J. Fi

    2007-07-24

    The cylindrical Hall thruster features high ionization efficiency, quiet operation, and ion acceleration in a large volume-to-surface ratio channel with performance comparable with the state-of-the-art annular Hall thrusters. These characteristics were demonstrated in low and medium power ranges. Optimization of miniaturized cylindrical thrusters led to performance improvements in the 50-200W input power range, including plume narrowing, increased thruster efficiency, reliable discharge initiation, and stable operation. __________________________________________________

  9. Safety of stationary grinding machines - impact resistance of work zone enclosures.

    PubMed

    Mewes, Detlef; Adler, Christian

    2017-09-01

    Guards on machine tools are intended to protect persons from being injured by parts ejected with high kinetic energy from the work zone of the machine. Stationary grinding machines are a typical example. Generally such machines are provided with abrasive product guards closely enveloping the grinding wheel. However, many machining tasks do not allow the use of abrasive product guards. In such cases, the work zone enclosure has to be dimensioned so that, in case of failure, grinding wheel fragments remain inside the machine's working zone. To obtain data for the dimensioning of work zone enclosures on stationary grinding machines, which must be operated without an abrasive product guard, burst tests were conducted with vitrified grinding wheels. The studies show that, contrary to widely held opinion, narrower grinding wheels can be more critical concerning the impact resistance than wider wheels although their fragment energy is smaller.

  10. Technique for the normalization of electro-rheological fluid performance data in cylindrical/shear and pressure/flow modes of steady operation

    NASA Astrophysics Data System (ADS)

    Peel, David J.; Bullough, William A.

    1998-04-01

    A general technique providing effective but approximate characterization of electro-rheological fluids as continua (as against their apparent device specific performance) is extended by relating data from cylindrical, sliding electrode induced shear flow, and fixed, plane electrode, pressure induced linear flow types of test rigs. The motion being laminar, use is made of the well known Buckingham relationships: the yield stress in the fluid is taken to vary at constant excitation whilst the well defined unexcited viscosity remains fixed. On the basis of experimental data, and within an acceptable error band (for engineering design purposes) the two modes of operation are shown to share common fluid characteristics in terms of Hedstrom and Reynolds Numbers at constant excitation, and when these are related to a Friction Coefficient, a technique of using `fluid alone' data is made available. This technique allows small sample, low shear rate fluid test results from Couette-type apparatus to be applied in user friendly fashion to the prediction of performance of parallel plate valves and cylindrical clutches operating in the engineering scale.

  11. Comparison of High-Speed Operating Characteristics of Size 215 Cylindrical-Roller Bearings as Determined in Turbojet Engine and in Laboratory Test Rig

    NASA Technical Reports Server (NTRS)

    Macks, E Fred; Nemeth, Zolton N

    1952-01-01

    A comparison of the operating characteristics of 75-millimeter-bore (size 215) cylindrical-roller one-piece inner-race-riding cage-type bearings was made by means of a laboratory test rig and a turbojet engine. Cooling correlation parameters were determined by means of dimensional analysis, and the generalized results for both the inner- and the outer-race bearing operating temperatures are computed for the laboratory test rig and the turbojet engine. A method is given that enables the designer to predict the inner- and outer-race turbine roller-bearing temperatures from single curves, regardless of variations in speed, load, oil flow, oil inlet temperature, oil inlet viscosity, oil-jet diameter, or any combination of these parameters.

  12. Correlation between mass transfer coefficient kLa and relevant operating parameters in cylindrical disposable shaken bioreactors on a bench-to-pilot scale.

    PubMed

    Klöckner, Wolf; Gacem, Riad; Anderlei, Tibor; Raven, Nicole; Schillberg, Stefan; Lattermann, Clemens; Büchs, Jochen

    2013-12-02

    Among disposable bioreactor systems, cylindrical orbitally shaken bioreactors show important advantages. They provide a well-defined hydrodynamic flow combined with excellent mixing and oxygen transfer for mammalian and plant cell cultivations. Since there is no known universal correlation between the volumetric mass transfer coefficient for oxygen kLa and relevant operating parameters in such bioreactor systems, the aim of this current study is to experimentally determine a universal kLa correlation. A Respiration Activity Monitoring System (RAMOS) was used to measure kLa values in cylindrical disposable shaken bioreactors and Buckingham's π-Theorem was applied to define a dimensionless equation for kLa. In this way, a scale- and volume-independent kLa correlation was developed and validated in bioreactors with volumes from 2 L to 200 L. The final correlation was used to calculate cultivation parameters at different scales to allow a sufficient oxygen supply of tobacco BY-2 cell suspension cultures. The resulting equation can be universally applied to calculate the mass transfer coefficient for any of seven relevant cultivation parameters such as the reactor diameter, the shaking frequency, the filling volume, the viscosity, the oxygen diffusion coefficient, the gravitational acceleration or the shaking diameter within an accuracy range of +/- 30%. To our knowledge, this is the first kLa correlation that has been defined and validated for the cited bioreactor system on a bench-to-pilot scale.

  13. Correlation between mass transfer coefficient kLa and relevant operating parameters in cylindrical disposable shaken bioreactors on a bench-to-pilot scale

    PubMed Central

    2013-01-01

    Background Among disposable bioreactor systems, cylindrical orbitally shaken bioreactors show important advantages. They provide a well-defined hydrodynamic flow combined with excellent mixing and oxygen transfer for mammalian and plant cell cultivations. Since there is no known universal correlation between the volumetric mass transfer coefficient for oxygen kLa and relevant operating parameters in such bioreactor systems, the aim of this current study is to experimentally determine a universal kLa correlation. Results A Respiration Activity Monitoring System (RAMOS) was used to measure kLa values in cylindrical disposable shaken bioreactors and Buckingham’s π-Theorem was applied to define a dimensionless equation for kLa. In this way, a scale- and volume-independent kLa correlation was developed and validated in bioreactors with volumes from 2 L to 200 L. The final correlation was used to calculate cultivation parameters at different scales to allow a sufficient oxygen supply of tobacco BY-2 cell suspension cultures. Conclusion The resulting equation can be universally applied to calculate the mass transfer coefficient for any of seven relevant cultivation parameters such as the reactor diameter, the shaking frequency, the filling volume, the viscosity, the oxygen diffusion coefficient, the gravitational acceleration or the shaking diameter within an accuracy range of +/− 30%. To our knowledge, this is the first kLa correlation that has been defined and validated for the cited bioreactor system on a bench-to-pilot scale. PMID:24289110

  14. Electrochemical form grinding. Fnal report

    SciTech Connect

    Stiles, R.W.

    1980-06-01

    Electrochemical form grinding cutting tests were performed on 25 17-4 PH stainless steel bars by a copper resin aluminum oxide wheel formed from a diamond form block. Tests investigated methods of dressing a form into a grinding wheel, nozzle design, optimum machine settings, and tolerance capabilities. The electrolyte was distributed evenly onto the wheel by a form-fitting nozzle, and a minimum of two passes, rough and finish, were made because of current density variations throughout the cut. Tolerance held on the form test samples was +- 0.12 mm on the contour, with an average 0.12 mm overcut.

  15. Bruxism (Teeth Grinding or Clenching) (For Parents)

    MedlinePlus

    ... to other family members because of the grinding sound. In some cases, nighttime grinding and clenching can wear down tooth enamel, chip teeth, increase temperature sensitivity, and cause severe facial pain and jaw ...

  16. Developments in precision optical grinding technology

    NASA Astrophysics Data System (ADS)

    Fess, Edward; Bechtold, Mike; Wolfs, Frank; Bechtold, Rob

    2013-09-01

    Optical systems that utilize complex optical geometries such as aspheres and freeform optics require precise control through the manufacturing process. As the preparatory stage for polishing, this is especially true for grinding. The quality of the grinding process can greatly influence the polishing process and the resultant finished product. OptiPro has performed extensive development work in evaluating components of a precision grinding machine to determine how they influence the overall manufacturing process. For example, spindle technology has a strong effect on how a grinding machine will perform. Through metrology techniques that measure the vibration characteristics of a machine and measurements of grinding forces with a dynamometer, OptiPro has also developed a detailed knowledge of how the machine can influence the grinding process. One of the outcomes of this work has led OptiPro to develop an ultrasonic head for their grinding platform to aid in reducing grinding forces. Initial results show a reduction in force by ~50%.

  17. Monitoring of Surface Grinding process using Acoustic Emission (AE) with emphasis on Cutting Fluid selection

    NASA Astrophysics Data System (ADS)

    Nisal, Tejas V.

    Correct selection of cutting fluid is an important step in all machining operations. In this study, experiments were designed and conducted on AISI 52100 steel to determine the effects of using different cutting fluids in Surface Grinding. The grinding parameters varied were wheel speed, feed, depth of cut and type of cutting fluid. The grinding responses studied here were Acoustic Emission (AE) Signals, Normal and Tangential Forces on the workpiece surface, Grinding Temperature and Surface Roughness. Potential of Acoustic Emission technique as a tool to provide efficient real-time knowledge and monitoring of the grinding process, is tested in this research. AERMS values were used to analyses the process characteristics. This paper proposes four different statistical models for predicting Grinding Temperature, Force, Acoustic Emission (AERMS) and Roughness, based on grinding parameters. This research concludes that the selection of Cutting Fluids influence the Surface finish, AE signals, Temperature and grinding Forces measured. Further, prediction of surface roughness during the grinding process using AE signal monitoring is demonstrated in this work.

  18. Influence parameters of impact grinding mills

    NASA Technical Reports Server (NTRS)

    Hoeffl, K.; Husemann, K.; Goldacker, H.

    1984-01-01

    Significant parameters for impact grinding mills were investigated. Final particle size was used to evaluate grinding results. Adjustment of the parameters toward increased charge load results in improved efficiency; however, it was not possible to define a single, unified set to optimum grinding conditions.

  19. Ceramic-bonded abrasive grinding tools

    DOEpatents

    Holcombe, C.E. Jr.; Gorin, A.H.; Seals, R.D.

    1994-11-22

    Abrasive grains such as boron carbide, silicon carbide, alumina, diamond, cubic boron nitride, and mullite are combined with a cement primarily comprised of zinc oxide and a reactive liquid setting agent and solidified into abrasive grinding tools. Such grinding tools are particularly suitable for grinding and polishing stone, such as marble and granite.

  20. Ceramic-bonded abrasive grinding tools

    SciTech Connect

    Holcombe, Jr., Cressie E.; Gorin, Andrew H.; Seals, Roland D.

    1994-01-01

    Abrasive grains such as boron carbide, silicon carbide, alumina, diamond, cubic boron nitride, and mullite are combined with a cement primarily comprised of zinc oxide and a reactive liquid setting agent and solidified into abrasive grinding tools. Such grinding tools are particularly suitable for grinding and polishing stone, such as marble and granite.

  1. Research on grinding block wear in grinding of SiC

    NASA Astrophysics Data System (ADS)

    Zhang, Feihu; Lu, Guodong; Liu, Minhui; Luan, Dianrong

    2014-09-01

    Silicon carbide is being the main ceramics material to make aspherical optical reflectors because of its good physical and chemical performance. But, because of the particularity of wheel structure, wheel wear form and wear loss is changing with time going, which limits the wheel wear researchment. In order to make a better research to wheel grinding, the author experimented many researches on diamond grinding blocks in grinding of SiC in the surface grinding machine, finding the relationship between diamond grinding block wear form and wear loss and grinding force, surface quality and surface precision of workpiece, including the principle of diamond grinding block wear form and wear loss changing with time going, the influencing law of surface quality and surface accuracy because of wheel wear. By changing some grinding parameters in the grinding experiments, the author gets the order of the influencing factors of grinding parameters to wheel wear by orthogonal test.

  2. "Grinding" cavities in polyurethane foam

    NASA Technical Reports Server (NTRS)

    Brower, J. R.; Davey, R. E.; Dixon, W. F.; Robb, P. H.; Zebus, P. P.

    1980-01-01

    Grinding tool installed on conventional milling machine cuts precise cavities in foam blocks. Method is well suited for prototype or midsize production runs and can be adapted to computer control for mass production. Method saves time and materials compared to bonding or hot wire techniques.

  3. Critical parameters for grinding large sapphire window panels

    NASA Astrophysics Data System (ADS)

    Bashe, Joseph R.; Dempsey, Gene; Akwani, Ikerionwu A.; Jacoby, Keith T.; Hibbard, Douglas L.

    2007-04-01

    Advances in optical manufacturing and testing technologies for sapphire material are required to support the increasing use of large-aperture sapphire panels as windscreens for various electro-optical system applications. Single surface grinding is a crucial process step in both the figuring and finishing of optical components. Improper grinding can make subsequent polishing operations more difficult and time consuming. Poor grinding can also lead to the introduction of surface stress and sub-surface damage which can affect critical opto-mechanical performance characteristics such as strength and durability. Initial efforts have been completed at Exotic Electro-Optics under the funding of the Office of Naval Research and the Air Force Research Laboratory to investigate a number of process enhancements in the grinding of a-plane sapphire panels. The information gained from this study will ultimately provide a better understanding of the overall manufacturing process leading to optimized process time and cost. EEO has completed two sets of twelve-run Plackett-Burman designs of experiment (DOE) to study the effects of fundamental grinding parameters on sapphire panel surfaces. The relative importance of specific process parameters on window characteristics including surface roughness, stress, sub-surface damage are reported.

  4. National Steel Pellet Company`s secondary grinding circuit modifications

    SciTech Connect

    Wennen, J.E.; Nordstrom, W.J.; Murr, D.L.

    1996-12-31

    National Steel Pellet Company (NSPC) conducted pilot scale testing and computer simulation studies which indicates that the capacity of the secondary grinding mill could be increased and that concentrate grade improvement could be expected with improved classification in the grinding circuit. Based on these studies, a decision was made to modify one secondary ball mill line at NSPC to include both cyclone and screen classification with magnetic separation applied to the circulating load. This paper will briefly discuss the studies leading to the decision to modify the circuit, the design of the modified circuit and the initial start-up and operating experience.

  5. Characterization of grinding wheels: An annotated Bibliography. Final report

    SciTech Connect

    McClung, R.W.

    1995-12-01

    The characteristics of grinding wheels, after both fabrication and periods of operation, have a significant effect on the processed surface and the mechanical properties of advanced ceramics. An extensive literature survey and review has been conducted to determine and catalogue the various characterization methods that have been investigated and reported. Although many of the references have addressed the grinding of metals, the historical and technical merit justify their inclusion in this bibliography. For convenience, the references have been subdivided into nine subheadings: Nondestructive examination; elasticity and stiffness; wheel hardness; topography and profilometry; observation of texture of wheel surfaces wheel wear; in process monitoring of grinding, acoustic emission, other; characteristics of ground surfaces; and miscellaneous.

  6. Ultrasonic precision optical grinding technology

    NASA Astrophysics Data System (ADS)

    Cahill, Michael J.; Bechtold, Michael J.; Fess, Edward; Wolfs, Frank L.; Bechtold, Rob

    2015-10-01

    As optical geometries become more precise and complex and a wider range of materials are used, the processes used for manufacturing become more critical. As the preparatory stage for polishing, this is especially true for grinding. Slow processing speeds, accelerated tool wear, and poor surface quality are often detriments in manufacturing glass and hard ceramics. The quality of the ground surface greatly influences the polishing process and the resulting finished product. Through extensive research and development, OptiPro Systems has introduced an ultrasonic assisted grinding technology, OptiSonic, which has numerous advantages over traditional grinding processes. OptiSonic utilizes a custom tool holder designed to produce oscillations in line with the rotating spindle. A newly developed software package called IntelliSonic is integral to this platform. IntelliSonic automatically characterizes the tool and continuously optimizes the output frequency for optimal cutting while in contact with the part. This helps maintain a highly consistent process under changing load conditions for a more accurate surface. Utilizing a wide variety of instruments, test have proven to show a reduction in tool wear and increase in surface quality while allowing processing speeds to be increased. OptiSonic has proven to be an enabling technology to overcome the difficulties seen in grinding of glass and hard optical ceramics. OptiSonic has demonstrated numerous advantages over the standard CNC grinding process. Advantages are evident in reduced tool wear, better surface quality, and reduced cycle times due to increased feed rates. These benefits can be seen over numerous applications within the precision optics industry.

  7. Corrosive Wear in Wet Ore Grinding Systems

    NASA Astrophysics Data System (ADS)

    Jones, Denny A.

    1985-06-01

    Wear processes in ball and rod mills have recently received increased attention in order to increase efficiency and conserve grinding media. Direct removal of metal from the grinding media surface by abrasive wear occurs in both dry and wet grinding. Additional corrosive wear is apparent during wet grinding, in which less resistant corrosion product films are abraded away. Inhibitors and higher pH solutions, in which corrosion product films are more tenacious, improve wear resistance during wet grinding. Softer surfaces are less resistant to corrosive wear, suggesting that film formation and subsequent film abrasion on newly furrowed surfaces must be a factor.

  8. Simulation analysis of grinding wheel motion trajectory on SiC ceramics aspheric surface grinding

    NASA Astrophysics Data System (ADS)

    Zhang, Feihu; Liu, Lifei; Li, Chunhui

    2014-08-01

    In grinding process of SiC ceramics aspheric surface, the motion trajectory of grinding wheel has great influence on the surface forming. The paper provides mathematical models of grinding wheel movements; analytical simulation was done to describe the trajectories of the grinding wheel in manufacturing an aspherical workpiece. The effect of grinding parameters (including the rotation speed of the workpiece, the feed rate of grinding wheel etc.) on the aspheric surface coverage rate was conducted and discussed in detail. An experimental study was done according to the simulation results and an aspheric surface with form error less than 10μm was gained.

  9. Study on numerical simulation of the dynamic impact effect for optical glass grinding with single grit

    NASA Astrophysics Data System (ADS)

    Chen, Jiang; Zhang, Feihu; Hang, Zhao; Yong, Zhang; Su, Jianbo

    It studies failure mechanism of optical glass with impact stress from grit, according to the dynamic impact effect in the process of optical glass grinding with single grit. With the distribution regularity of crack which from the grit dynamic impact, it established mathematical model of cylindrical stress wave which coaxial with wavefront. Analyzing and establishing the control equations for cylindrical stress wave, using finite-difference technique to simulate the dynamic impact effect for optical glass grinding with single grit and adopting Zwas numerical methods with source term hyperbolic curve partial differential equations to analysis and study the dissemination rule, diffusion rule and change rule, the simulation analysis shows that in the dissemination process of grit impact wave , wavefront occurred diffusion and there are tensile stress generated as well as oscillation.

  10. Internal grinding of high-speed steels: Shorter processing times with boron nitride grinding tools

    NASA Astrophysics Data System (ADS)

    Borse, D.

    Boron nitride grinding tools can be used to advantage for the grinding of high speed steel (HSS) with a high vanadium content. the abrasives available to date are of limited value because the HSS materials contain very hard carbides, grinding of which, and of vanadium carbide in particular, results in very rapid wear in silicon carbide or corundum grinding wheels. The hardness of these steels is usually 62 RC to 70 RC. Boron nitride grinding tools are advantageous for internal grinding of workpieces made of high speed steel for example, sockets, milling tool bores, cutting wheels and crushing rollers. To date, boron nitride grinding wheels or pencil grinders were bonded with synthetic resin. Consequently internal grinding is usually carried out as wet grinding. In the meantime grinding tools bonded with electrodeposited metal bonds (GSS) were developed and proved to be successful for internal grinding. The abrasive grains which are arranged in a single layer protrude freely from the electrobond. During grinding very little heat is generated, so that dry grinding is possible.

  11. Grinding arrangement for ball nose milling cutters

    NASA Technical Reports Server (NTRS)

    Burch, C. F. (Inventor)

    1974-01-01

    A grinding arrangement for spiral fluted ball nose end mills and like tools includes a tool holder for positioning the tool relative to a grinding wheel. The tool is mounted in a spindle within the tool holder for rotation about its centerline and the tool holder is pivotably mounted for angular movement about an axis which intersects that centerline. A follower arm of a cam follower secured to the spindle cooperates with a specially shaped cam to provide rotation of the tool during the angular movement of the tool holder during the grinding cycle, by an amount determined by the cam profile. In this way the surface of the cutting edge in contact with the grinding wheel is maintained at the same height on the grinding wheel throughout the angular movement of the tool holder during the grinding cycle.

  12. Optical wear assessment system for grinding tools

    NASA Astrophysics Data System (ADS)

    Heger, Thomas; Pandit, Madhukar C.

    2003-04-01

    The inspection and monitoring of the wear of grinding tools is essential in order to ensure the quality of the grinding tool and the finished product. Present methods rely on dismounting the grinding tool for examination of the grinding tool surface. Often, the state of the grinding tool surface is checked indirectly by evaluating the quality of the workpiece. The application of image processing which offers an effective means for in situ inspection and monitoring is described in the paper. By using multi-directional illumination and image fusion, an image with a high degree of relevant information is generated that is then segmented using the wavelet transform (MSA) and classified to distinguish grains and cavities. Results of the application of the algorithms for a high performance grinding wheel with CBN grains embedded in a resin base are presented.

  13. Investigation of AE Features in Grinding

    NASA Astrophysics Data System (ADS)

    Chen, Xun; Mohammed, Arif; Oluwajobi, Akinjide

    2012-05-01

    This paper presents recent investigation of acoustic emission (AE) behaviours in grinding processes. It demonstrated the acoustic emission features characterized in time and frequency domain are influenced by thermal behaviours of materials. By control laser conditions, the temperature elevation under laser irradiation can be similar to that in a grinding process. Therefore, an innovative concept that grinding process can be monitored by using thermal AE signatures from laser irradiation tests has been proposed. Accordingly, an artificial neural network (ANN), built on laser irradiation tests, was applied to monitor grinding thermal performance. The results showed that grinding performance variation due to wheel wear can be identified by using the ANN. This development could bring great benefits by reducing experimental works in the preparation of an ANN for grinding monitoring.

  14. Grinding with Borazon: Progress and rewards

    NASA Astrophysics Data System (ADS)

    Borse, D.

    Numerous problems in the grinding of high-speed steels, high-carbon chrome steels and anti-wear linings are solved using Borazon, a cubic crystalline boron nitride. Practical results obtained in grinding trails are examined and the known capabilities of Borazon are described. Focus is on the importance of using the correct grinding method. The special properties of Borazon are compared with those of diamond. Diamond specific causes of wear are indicated.

  15. Surface topography of cylindrical gear wheels after smoothing in abrasive mass, honing and shot peening

    NASA Astrophysics Data System (ADS)

    Michalski, J.; Pawlus, P.; Żelasko, W.

    2011-08-01

    The present paper presents the analysis of surface topography of gear teeth as the result of final machining processes. Teeth of multiple cylindrical gears shaped by grinding were smoothed in abrasive mass, honed or shot peened. The measurement of gears were made using coordinate measuring machine and 3D surface topography stylus instrument. The following deviations were studied; pitch deviation, total pitches deviations, variation of teeth thickness and deviation of gear radial run-out. Changes in teeth surface topography during machining process were determined. 3D surface topography parameters, surface directionality as well as areal autocorrelation and power spectral density functions were taken into consideration. As the results of the analysis, the best surface topography with regard to gear operational properties was recommended.

  16. Changeing of fly ash leachability after grinding

    NASA Astrophysics Data System (ADS)

    Lakatos, J.; Szabo, R.; Racz, A.; Banhidi, O.; Mucsi, G.

    2016-04-01

    Effect of grinding on the reactivity of fly ash used for geopolymer production was tested. Extraction technique using different alkaline and acidic solutions were used for detect the change of the solubility of elements due to the physical and mechano-chemical transformation of minerals in function of grinding time. Both the extraction with alkaline and acidic solution have detected improvement in solubility in function of grinding time. The enhancement in alkaline solution was approx. 100% in case of Si and Al. The acidic medium able to dissolve the fly ash higher manner than the alkaline, therefore the effect of grinding was found less pronounced.

  17. Feature Extraction from Sensor Data Streams for Optimizing Grinding Condition

    NASA Astrophysics Data System (ADS)

    Kondo, Y.; Higashimoto, Y.; Sakamoto, S.; Fujita, T.; Yamaguchi, K.

    2017-09-01

    A visualization method for time-series sensing data was designed to optimize grinding condition. The fluctuation pattern of time-series data streams can be visualized as a white and black pattern by utilizing the spindle power change rate average. The designed visualization method was applied to a condition monitoring in lapping operation. The relation between the fallout abrasive grain content and lapping behaviour was experimentally examined. In the lapping with grinding fluid containing no fallout abrasive, the spindle power decreased in a monotone manner with lapping time, while in the lapping with fallout abrasive, the spindle power decreased with lapping time up to 20s of lapping and then tended to converge on a constant value. The spindle power change rate average displayed as a white and black pattern reproduced the changes of spindle power very well. The appearance probability of white or black pattern has a strong relation with the fallout abrasive content and the designed data processing scheme could make possible to predict the grinding fluid condition from the easy-handling grinding test.

  18. APPARATUS FOR GRINDING SPHERICAL BODIES

    DOEpatents

    Burch, R.F. Jr.

    1963-09-24

    A relatively inexpensive device is described for grinding rough ceramic bodies into accurate spherical shapes using a conventional drill press and a belt sander. A horizontal disk with an abrasive-surfaced recess in its lower face is mounted eccentrically on a vertical shaft which is forced downward against a stop by a spring. Bodies to be ground are placed in the recess and are subjected to the abrasive action of the belt sander as the disk is rotated by the drill press. (AEC)

  19. Cylindrical geometry hall thruster

    DOEpatents

    Raitses, Yevgeny; Fisch, Nathaniel J.

    2002-01-01

    An apparatus and method for thrusting plasma, utilizing a Hall thruster with a cylindrical geometry, wherein ions are accelerated in substantially the axial direction. The apparatus is suitable for operation at low power. It employs small size thruster components, including a ceramic channel, with the center pole piece of the conventional annular design thruster eliminated or greatly reduced. Efficient operation is accomplished through magnetic fields with a substantial radial component. The propellant gas is ionized at an optimal location in the thruster. A further improvement is accomplished by segmented electrodes, which produce localized voltage drops within the thruster at optimally prescribed locations. The apparatus differs from a conventional Hall thruster, which has an annular geometry, not well suited to scaling to small size, because the small size for an annular design has a great deal of surface area relative to the volume.

  20. 'Diamond Jenness': After the Grind

    NASA Technical Reports Server (NTRS)

    2004-01-01

    This microscopic imager mosaic taken by NASA's Mars Exploration Rover Opportunity shows the rock dubbed 'Diamond Jenness.' It was taken on sol 177 (July 23, 2004) after the rover first ground into the rock with its rock abrasion tool, or 'Rat.' The rover later ground into the rock a second time. A sliced spherule, or 'blueberry,' is visible in the upper left corner of the hole.

    Opportunity has bored nearly a dozen holes into the inner walls of 'Endurance Crater.' On sols 177 and 178 (July 23 and July 24, 2004), the rover worked double-duty on Diamond Jenness. Surface debris and the bumpy shape of the rock resulted in a shallow and irregular hole, only about 2 millimeters (0.08 inch) deep. The final depth was not enough to remove all the bumps and leave a neat hole with a smooth floor. This extremely shallow depression was then examined by the rover's alpha particle X-ray spectrometer.

    On Sol 178, Opportunity's 'robotic rodent' dined on Diamond Jenness once again, grinding almost an additional 5 millimeters (about 0.2 inch). The rover then applied its Moessbauer spectrometer to the deepened hole. This double dose of Diamond Jenness enabled the science team to examine the rock at varying layers. Results from those grindings are currently being analyzed.

    The image mosaic is about 6 centimeters (2.4 inches) across.

  1. 'Diamond Jenness': A Tough Grind

    NASA Technical Reports Server (NTRS)

    2004-01-01

    This microscopic imager mosaic of the target area called 'Diamond Jenness' was taken after NASA's Mars Exploration Rover Opportunity ground into the surface with its rock abrasion tool for a second time.

    Opportunity has bored nearly a dozen holes into the inner walls of 'Endurance Crater.' On sols 177 and 178 (July 23 and July 24, 2004), the rover worked double-duty on Diamond Jenness. Surface debris and the bumpy shape of the rock resulted in a shallow and irregular hole, only about 2 millimeters (0.08 inch) deep. The final depth was not enough to remove all the bumps and leave a neat hole with a smooth floor. This extremely shallow depression was then examined by the rover's alpha particle X-ray spectrometer.

    On Sol 178, Opportunity's 'robotic rodent' dined on Diamond Jenness once again, grinding almost an additional 5 millimeters (about 0.2 inch). The rover then applied its Moessbauer spectrometer to the deepened hole. This double dose of Diamond Jenness enabled the science team to examine the rock at varying layers. Results from those grindings are currently being analyzed.

    The image mosaic is about 6 centimeters (2.4 inches) across.

  2. 'Diamond Jenness': Before the Grind

    NASA Technical Reports Server (NTRS)

    2004-01-01

    This microscopic imager mosaic of the rock called 'Diamond Jenness' was snapped on sol 177 before NASA's Mars Exploration Rover Opportunity ground into the surface with its rock abrasion tool, or 'Rat.'

    Opportunity has bored nearly a dozen holes into the inner walls of 'Endurance Crater.' On sols 177 and 178 (July 23 and July 24, 2004), the rover worked double-duty on Diamond Jenness. Surface debris and the bumpy shape of the rock resulted in a shallow and irregular hole, only about 2 millimeters (0.08 inch) deep. The final depth was not enough to remove all the bumps and leave a neat hole with a smooth floor. This extremely shallow depression was then examined by the rover's alpha particle X-ray spectrometer. On Sol 178, Opportunity's 'robotic rodent' dined on Diamond Jenness once again, grinding almost an additional 5 millimeters (about 0.2 inch). The rover then applied its Moessbauer spectrometer to the deepened hole. This double dose of Diamond Jenness enabled the science team to examine the rock at varying layers. Results from those grindings are currently being analyzed.

    The image mosaic is about 6 centimeters (2.4 inches) across.

  3. 'Diamond Jenness': Before the Grind

    NASA Technical Reports Server (NTRS)

    2004-01-01

    This microscopic imager mosaic of the rock called 'Diamond Jenness' was snapped on sol 177 before NASA's Mars Exploration Rover Opportunity ground into the surface with its rock abrasion tool, or 'Rat.'

    Opportunity has bored nearly a dozen holes into the inner walls of 'Endurance Crater.' On sols 177 and 178 (July 23 and July 24, 2004), the rover worked double-duty on Diamond Jenness. Surface debris and the bumpy shape of the rock resulted in a shallow and irregular hole, only about 2 millimeters (0.08 inch) deep. The final depth was not enough to remove all the bumps and leave a neat hole with a smooth floor. This extremely shallow depression was then examined by the rover's alpha particle X-ray spectrometer. On Sol 178, Opportunity's 'robotic rodent' dined on Diamond Jenness once again, grinding almost an additional 5 millimeters (about 0.2 inch). The rover then applied its Moessbauer spectrometer to the deepened hole. This double dose of Diamond Jenness enabled the science team to examine the rock at varying layers. Results from those grindings are currently being analyzed.

    The image mosaic is about 6 centimeters (2.4 inches) across.

  4. 'Diamond Jenness': A Tough Grind

    NASA Technical Reports Server (NTRS)

    2004-01-01

    This microscopic imager mosaic of the target area called 'Diamond Jenness' was taken after NASA's Mars Exploration Rover Opportunity ground into the surface with its rock abrasion tool for a second time.

    Opportunity has bored nearly a dozen holes into the inner walls of 'Endurance Crater.' On sols 177 and 178 (July 23 and July 24, 2004), the rover worked double-duty on Diamond Jenness. Surface debris and the bumpy shape of the rock resulted in a shallow and irregular hole, only about 2 millimeters (0.08 inch) deep. The final depth was not enough to remove all the bumps and leave a neat hole with a smooth floor. This extremely shallow depression was then examined by the rover's alpha particle X-ray spectrometer.

    On Sol 178, Opportunity's 'robotic rodent' dined on Diamond Jenness once again, grinding almost an additional 5 millimeters (about 0.2 inch). The rover then applied its Moessbauer spectrometer to the deepened hole. This double dose of Diamond Jenness enabled the science team to examine the rock at varying layers. Results from those grindings are currently being analyzed.

    The image mosaic is about 6 centimeters (2.4 inches) across.

  5. 'Diamond Jenness': After the Grind

    NASA Technical Reports Server (NTRS)

    2004-01-01

    This microscopic imager mosaic taken by NASA's Mars Exploration Rover Opportunity shows the rock dubbed 'Diamond Jenness.' It was taken on sol 177 (July 23, 2004) after the rover first ground into the rock with its rock abrasion tool, or 'Rat.' The rover later ground into the rock a second time. A sliced spherule, or 'blueberry,' is visible in the upper left corner of the hole.

    Opportunity has bored nearly a dozen holes into the inner walls of 'Endurance Crater.' On sols 177 and 178 (July 23 and July 24, 2004), the rover worked double-duty on Diamond Jenness. Surface debris and the bumpy shape of the rock resulted in a shallow and irregular hole, only about 2 millimeters (0.08 inch) deep. The final depth was not enough to remove all the bumps and leave a neat hole with a smooth floor. This extremely shallow depression was then examined by the rover's alpha particle X-ray spectrometer.

    On Sol 178, Opportunity's 'robotic rodent' dined on Diamond Jenness once again, grinding almost an additional 5 millimeters (about 0.2 inch). The rover then applied its Moessbauer spectrometer to the deepened hole. This double dose of Diamond Jenness enabled the science team to examine the rock at varying layers. Results from those grindings are currently being analyzed.

    The image mosaic is about 6 centimeters (2.4 inches) across.

  6. 'Diamond Jenness': Before the Grind

    NASA Image and Video Library

    2004-08-03

    This microscopic imager mosaic of the rock called "Diamond Jenness" was snapped on sol 177 before NASA's Mars Exploration Rover Opportunity ground into the surface with its rock abrasion tool, or "Rat." Opportunity has bored nearly a dozen holes into the inner walls of "Endurance Crater." On sols 177 and 178 (July 23 and July 24, 2004), the rover worked double-duty on Diamond Jenness. Surface debris and the bumpy shape of the rock resulted in a shallow and irregular hole, only about 2 millimeters (0.08 inch) deep. The final depth was not enough to remove all the bumps and leave a neat hole with a smooth floor. This extremely shallow depression was then examined by the rover's alpha particle X-ray spectrometer. On Sol 178, Opportunity's "robotic rodent" dined on Diamond Jenness once again, grinding almost an additional 5 millimeters (about 0.2 inch). The rover then applied its Moessbauer spectrometer to the deepened hole. This double dose of Diamond Jenness enabled the science team to examine the rock at varying layers. Results from those grindings are currently being analyzed. The image mosaic is about 6 centimeters (2.4 inches) across. http://photojournal.jpl.nasa.gov/catalog/PIA06748

  7. Lathe converted for grinding aspheric surfaces

    NASA Technical Reports Server (NTRS)

    Larmer, J. W.; Levinsohn, M.; Mc Craw, D.; Pessagno, E. H.; Taub, F. J.

    1964-01-01

    A standard overarm tracing lathe converted by the addition of an independently driven diamond grinding wheel is used for grinding aspheric surfaces. The motion of the wheel is controlled by the lathe air tracer following the template which produces the desired aspheric profile.

  8. Precision grinding process development for brittle materials

    SciTech Connect

    Blaedel, K L; Davis, P J; Piscotty, M A

    1999-04-01

    High performance, brittle materials are the materials of choice for many of today's engineering applications. This paper describes three separate precision grinding processes developed at Lawrence Liver-more National Laboratory to machine precision ceramic components. Included in the discussion of the precision processes is a variety of grinding wheel dressing, truing and profiling techniques.

  9. Machining and grinding: High rate deformation in practice

    SciTech Connect

    Follansbee, P.S.

    1993-04-01

    Machining and grinding are well-established material-working operations involving highly non-uniform deformation and failure processes. A typical machining operation is characterized by uncertain boundary conditions (e.g.,surface interactions), three-dimensional stress states, large strains, high strain rates, non-uniform temperatures, highly localized deformations, and failure by both nominally ductile and brittle mechanisms. While machining and grinding are thought to be dominated by empiricism, even a cursory inspection leads one to the conclusion that this results more from necessity arising out of the complicated and highly interdisciplinary nature of the processes than from the lack thereof. With these conditions in mind, the purpose of this paper is to outline the current understanding of strain rate effects in metals.

  10. Machining and grinding: High rate deformation in practice

    SciTech Connect

    Follansbee, P.S.

    1993-01-01

    Machining and grinding are well-established material-working operations involving highly non-uniform deformation and failure processes. A typical machining operation is characterized by uncertain boundary conditions (e.g.,surface interactions), three-dimensional stress states, large strains, high strain rates, non-uniform temperatures, highly localized deformations, and failure by both nominally ductile and brittle mechanisms. While machining and grinding are thought to be dominated by empiricism, even a cursory inspection leads one to the conclusion that this results more from necessity arising out of the complicated and highly interdisciplinary nature of the processes than from the lack thereof. With these conditions in mind, the purpose of this paper is to outline the current understanding of strain rate effects in metals.

  11. Cylindrical holographic radar camera

    NASA Astrophysics Data System (ADS)

    McMakin, Douglas L.; Sheen, David M.; Hall, Thomas E.; Severtsen, Ronald H.

    1998-12-01

    A novel personnel surveillance system has been developed to rapidly obtain 360 degree, full-body images of humans for the detection and identification of concealed threats. Detectable threats include weapons fabricated with metal, plastic, and ceramic, as well as explosive solids and liquids. This new system uses a cylindrical mechanical scanner to move a seven-foot, 384 element, Ka band (26 - 30 GHz) array circumferentially around a person in four to seven seconds. Low power millimeter-waves, which are nonionizing and not harmful to humans, are employed because they readily penetrate clothing barriers and reflect from concealed threats. The reflected waves provide information that is reconstructed into 3-D cylindrical holographic images with high-speed, digital signal processing (DSP) boards. This system is capable of displaying in an animation format eight, sixteen, thirty-two or sixty-four image frames at various aspect angles around the person under surveillance. This new prototype surveillance system is operational and is presently under laboratory testing and evaluation.

  12. Precision diamond grinding of ceramics and glass

    SciTech Connect

    Smith, S.; Paul, H.; Scattergood, R.O.

    1988-12-01

    A new research initiative will be undertaken to investigate the effect of machine parameters and material properties on precision diamond grinding of ceramics and glass. The critical grinding depth to initiate the plastic flow-to-brittle fracture regime will be directly measured using plunge-grind tests. This information will be correlated with machine parameters such as wheel bonding and diamond grain size. Multiaxis grinding tests will then be made to provide data more closely coupled with production technology. One important aspect of the material property studies involves measuring fracture toughness at the very short crack sizes commensurate with grinding damage. Short crack toughness value`s can be much less than the long-crack toughness values measured in conventional fracture tests.

  13. Diamond-Bronze Coatings for Grinding Applications

    NASA Astrophysics Data System (ADS)

    Tillmann, W.; Vogli, E.; Nebel, J.

    2008-12-01

    Grinding applications for the machining of stone and concrete require composite tools where large diamonds are perfectly embedded into a metallic matrix. With the detonation flame spraying process, it is possible to manufacture these super abrasive composites. Excellent embedment of the voluminous super abrasive particles into the matrix coating material can be realized to produce high quality composite layers for grinding applications of stone and concrete. In this paper, different diamond gradings as well as different volume contents of diamond in matrix are compared. Especially, the influence of particle size on its implantation efficiency is investigated and the influence of process and substrate temperature is analyzed. The thermal sprayed grinding tools are evaluated with respect to their microstructure as well as their grinding abilities. Compared to sintered diamond-bronze samples, the results of an adaptively designed grinding test for the machining of concrete are presented and analyzed.

  14. Comparison of High-Speed Operating Characteristics of Size 215 Cylindrical-Roller Bearings as Determined in Turbojet Engine and in Laboratory Test Rig

    NASA Technical Reports Server (NTRS)

    Macks, E Fred; Nemeth, Zolton N

    1951-01-01

    A comparison of the operating characteristics of 75-millimeter-bore (size 215) cylindrical-roller one-piece inner-race-riding cage-type bearings was made using a laboratory test rig and a turbojet engine. Cooling correlation parameters were determined by means of dimensional analysis, and the generalized results for both the inner- and outer-race bearing operating temperatures are compared for the laboratory test rig and the turbojet engine. Inner- and outer-race cooling-correlation curves were obtained for the turbojet-engine turbine-roller bearing with the same inner- and outer-race correlation parameters and exponents as those determined for the laboratory test-rig bearing. The inner- and outer-race turbine roller-bearing temperatures may be predicted from a single curve, regardless of variations in speed, load, oil flow, oil inlet temperature, oil inlet viscosity, oil-jet diameter or any combination of these parameters. The turbojet-engine turbine-roller-bearing inner-race temperatures were 30 to 60 F greater than the outer-race-maximum temperatures, the exact values depending on the operating condition and oil viscosity; these results are in contrast to the laboratory test-rig results where the inner-race temperatures were less than the outer-race-maximum temperatures. The turbojet-engine turbine-roller bearing, maximum outer-race circumferential temperature variation was approximately 30 F for each of the oils used. The effect of oil viscosity on inner- and outer-race turbojet-engine turbine-roller-bearing temperatures was found to be significant. With the lower viscosity oil (6x10(exp -7) reyns (4.9 centistokes) at 100 F; viscosity index, 83), the inner-race temperature was approximately 30 to 35 F less than with the higher viscosity oil (53x10(exp -7) reyns (42.8 centistokes) at 100 F; viscosity index, 150); whereas the outer-race-maximum temperatures were 12 to 28 F lower with the lower viscosity oil over the DN range investigated.

  15. Respirable dust control in grinding gray iron castings.

    PubMed

    O'Brien, D; Baron, P; Willeke, K

    1987-02-01

    High speed grinding of gray iron castings long has been associated with excessive exposure to crystalline silica. Not all workers engaged in these operations are protected by conventional ventilation techniques. Dust in the air that has been entrained by the spinning grinding wheel and not captured in the grinder hood has been postulated to be a major exposure source. A pilot grinding operation was constructed, and the size distribution and concentration of airborne particles were measured with the aerodynamic particle sizer (APS). Various control measures proved effective in reducing the respirable dust concentration: increased exhaust ventilation, and installation of baffles and/or the use of an air jet to deflect the entrained air stream. The concentration of respirable dust is the breathing zone was reduced approximately 20-fold through the combined use of increased ventilation, interior baffles, and an air jet. The air jet and baffle utilized at the base ventilation rate reduced the respirable dust concentration by a factor of three to four, whereas the baffle alone halved the concentration.

  16. Mass exchange during simultaneous grinding and dissolution

    SciTech Connect

    Aksel'rud, G.A.; Semenishin, E.M.; Kopyt, S.Ya.; Trotskii, V.I.

    1988-03-20

    Extraction of ore components of interest has a number of disadvantages, one of which being low efficiency. Combining the grinding and dissolution steps in one apparatus makes the process more efficient. Adoption of this technology, however, requires theoretical and mathematical studies. This paper reports the kinetics of simultaneous grinding and dissolution of copper-containing minerals. Simultaneous grinding and dissolution accelerated several fold the mass transfer of components of interest in the interaction of malachite and azurite with sulfuric acid solutions. The complete dissolution time was determined by adding the experimental rates of dissolution and abrasion.

  17. Chatter in a transverse grinding process

    NASA Astrophysics Data System (ADS)

    Yan, Yao; Xu, Jian; Wiercigroch, Marian

    2014-02-01

    In transverse grinding, the wheel moves along the workpiece, which induces unique grinding dynamics. To understand these dynamic phenomena, specifically the grinding chatter, a new dynamical model of the process is proposed, in which the wheel position is assumed to be quasi-static since the transverse wheel velocity is small. From the stability and bifurcation analyses of the chatter vibration, it appears that the dynamics of the process is governed by the quasi-static interactions. Moreover, the obtained results also show that the wheel and workpiece chatters are quite different, having continuous and intermittent characters respectively.

  18. High speed low damage grinding of advanced ceramics - Phase II Final Report

    SciTech Connect

    Kovach, J.A.; Malkin, S.

    2000-02-01

    In the manufacture of structural ceramic components, grinding costs can comprise up to 80% of the entire manufacturing cost. As a result, one of the most challenging tasks faced by manufacturing process engineers is the development of a ceramic finishing process to maximize part throughput while minimizing costs and associated scrap levels. The efforts summarized in this report represent the second phase of a program whose overall objective was to develop a single-step, roughing-finishing process suitable for producing high-quality silicon nitride parts at high material removal rates and at substantially lower cost than traditional, multi-stage grinding processes. More specifically, this report provides a technical overview of High-Speed, Low-Damage (HSLD) ceramic grinding which employs elevated wheel speeds to achieve the small grain depths of cut necessary for low-damage grinding while operating at relatively high material removal rates. The study employed the combined use of laboratory grinding tests, mathematical grinding models, and characterization of the resultant surface condition. A single-step, roughing-finishing process operating at high removal rates was developed and demonstrated.

  19. Automatic grinding apparatus to control uniform specimen thicknesses

    DOEpatents

    Bryner, Joseph S.

    1982-01-01

    This invention is directed to a new and improved grinding apparatus comprising (1) a movable grinding surface, (2) a specimen holder, (3) a displacing device for moving the holder and/or grinding surface toward one another, and (4) at least three devices for limiting displacement of the holder to the grinding surface.

  20. Automatic grinding apparatus to control uniform specimen thicknesses

    DOEpatents

    Bryner, J.S.

    1981-01-07

    This invention is directed to a new and improved grinding apparatus comprisng: (1) a movable grinding surface; (2) a specimen holder; (3) a dislacing means for moving the holder and/or grinding surface toward one another; and (4) at least three means for limiting displacement of the holder to the grinding surface.

  1. Effect of grinding conditions on the fatigue life of titanium 5Al-2.5Sn alloy

    NASA Technical Reports Server (NTRS)

    Rangaswamy, P.; Terutung, H.; Jeelani, S.

    1991-01-01

    An investigation into the effect of grinding conditions on the fatigue life of titanium 5Al-2.5Sn is presented. Damage to surface integrity and changes in the residual stresses distribution are studied to assess changes in fatigue life. A surface grinding machine, operating at speeds ranging from 2000 to 6000 fpm and using SiC wheels of grit sizes 60 and 120, was used to grind flat subsize specimens of 0.1-in. thickness. After grinding, the specimens were fatigued at a chosen stress and compared with the unadulterated material. A standard profilometer, a microhardness tester, and a scanning electron microscope were utilized to examine surface characteristics and measure roughness and hardness. Increased grinding speed in both wet and dry applications tended to decrease the fatigue life of the specimens. Fatigue life increased markedly at 2000 fpm under wet conditions, but then decreased at higher speeds. Grit size had no effect on the fatigue life.

  2. Effect of grinding conditions on the fatigue life of titanium 5Al-2.5Sn alloy

    NASA Technical Reports Server (NTRS)

    Rangaswamy, P.; Terutung, H.; Jeelani, S.

    1991-01-01

    An investigation into the effect of grinding conditions on the fatigue life of titanium 5Al-2.5Sn is presented. Damage to surface integrity and changes in the residual stresses distribution are studied to assess changes in fatigue life. A surface grinding machine, operating at speeds ranging from 2000 to 6000 fpm and using SiC wheels of grit sizes 60 and 120, was used to grind flat subsize specimens of 0.1-in. thickness. After grinding, the specimens were fatigued at a chosen stress and compared with the unadulterated material. A standard profilometer, a microhardness tester, and a scanning electron microscope were utilized to examine surface characteristics and measure roughness and hardness. Increased grinding speed in both wet and dry applications tended to decrease the fatigue life of the specimens. Fatigue life increased markedly at 2000 fpm under wet conditions, but then decreased at higher speeds. Grit size had no effect on the fatigue life.

  3. Improved cylindrical mirror energy analyzer

    NASA Astrophysics Data System (ADS)

    Baranova, L. A.

    2017-03-01

    A study has been carried out of the electron-optical properties of improved design of the cylindrical mirror energy analyzer. Both external and internal electrodes of the analyzer are divided into three isolated parts, whereby the potentials on the individual parts can be regulated independently from each other. In symmetric operating mode at identical potentials on the side parts of the electrodes, a significant increase has been obtained in resolving power and light-gathering power of the analyzer compared to the standard design of the cylindrical mirror. In asymmetric operating mode, which is implemented in a linear potential distribution on the external electrode, the conditions have been found under which the linear dispersion of the analyzer increases several times.

  4. Grinding forces and elastic recovery in ceramic materials

    SciTech Connect

    Kondo, Y.; Tsukuda, A. ); Takada, A.; Okada, S. )

    1994-06-01

    Understanding grinding technology using a diamond grinding wheel is very important to achieve the dimensional accuracy of the final product in structural application of ceramics. Because Si[sub 3]N[sub 4] is very difficult to grind, its grindability, which is estimated from the grinding force, is examined with regard to some of its physical properties. The difficult-to-grind nature of Si[sub 3]N[sub 4] depends on its high elastic recovery energy.

  5. Temperature prediction in high speed bone grinding using motor PWM signal.

    PubMed

    Tai, Bruce L; Zhang, Lihui; Wang, Anthony C; Sullivan, Stephen; Wang, Guangjun; Shih, Albert J

    2013-10-01

    This research explores the feasibility of using motor electrical feedback to estimate temperature rise during a surgical bone grinding procedure. High-speed bone grinding is often used during skull base neurosurgery to remove cranial bone and approach skull base tumors through the nasal corridor. Grinding-induced heat could propagate and potentially injure surrounding nerves and arteries, and therefore, predicting the temperature in the grinding region would benefit neurosurgeons during the operation. High-speed electric motors are controlled by pulse-width-modulation (PWM) to alter the current input and thus maintain the rotational speed. Assuming full mechanical to thermal power conversion in the grinding process, PWM can be used as feedback for heat generation and temperature prediction. In this study, the conversion model was established from experiments under a variety of grinding conditions and an inverse heat transfer method to determine heat flux. Given a constant rotational speed, the heat conversion was represented by a linear function, and could predict temperature from the experimental data with less than 20% errors. Such results support the advance of this technology for practical application.

  6. Virtual sensors for on-line wheel wear and part roughness measurement in the grinding process.

    PubMed

    Arriandiaga, Ander; Portillo, Eva; Sánchez, Jose A; Cabanes, Itziar; Pombo, Iñigo

    2014-05-19

    Grinding is an advanced machining process for the manufacturing of valuable complex and accurate parts for high added value sectors such as aerospace, wind generation, etc. Due to the extremely severe conditions inside grinding machines, critical process variables such as part surface finish or grinding wheel wear cannot be easily and cheaply measured on-line. In this paper a virtual sensor for on-line monitoring of those variables is presented. The sensor is based on the modelling ability of Artificial Neural Networks (ANNs) for stochastic and non-linear processes such as grinding; the selected architecture is the Layer-Recurrent neural network. The sensor makes use of the relation between the variables to be measured and power consumption in the wheel spindle, which can be easily measured. A sensor calibration methodology is presented, and the levels of error that can be expected are discussed. Validation of the new sensor is carried out by comparing the sensor's results with actual measurements carried out in an industrial grinding machine. Results show excellent estimation performance for both wheel wear and surface roughness. In the case of wheel wear, the absolute error is within the range of microns (average value 32 μm). In the case of surface finish, the absolute error is well below Ra 1 μm (average value 0.32 μm). The present approach can be easily generalized to other grinding operations.

  7. Virtual Sensors for On-line Wheel Wear and Part Roughness Measurement in the Grinding Process

    PubMed Central

    Arriandiaga, Ander; Portillo, Eva; Sánchez, Jose A.; Cabanes, Itziar; Pombo, Iñigo

    2014-01-01

    Grinding is an advanced machining process for the manufacturing of valuable complex and accurate parts for high added value sectors such as aerospace, wind generation, etc. Due to the extremely severe conditions inside grinding machines, critical process variables such as part surface finish or grinding wheel wear cannot be easily and cheaply measured on-line. In this paper a virtual sensor for on-line monitoring of those variables is presented. The sensor is based on the modelling ability of Artificial Neural Networks (ANNs) for stochastic and non-linear processes such as grinding; the selected architecture is the Layer-Recurrent neural network. The sensor makes use of the relation between the variables to be measured and power consumption in the wheel spindle, which can be easily measured. A sensor calibration methodology is presented, and the levels of error that can be expected are discussed. Validation of the new sensor is carried out by comparing the sensor's results with actual measurements carried out in an industrial grinding machine. Results show excellent estimation performance for both wheel wear and surface roughness. In the case of wheel wear, the absolute error is within the range of microns (average value 32 μm). In the case of surface finish, the absolute error is well below Ra 1 μm (average value 0.32 μm). The present approach can be easily generalized to other grinding operations. PMID:24854055

  8. Westinghouse modular grinding process - improvement for follow on processes

    SciTech Connect

    Fehrmann, Henning

    2013-07-01

    In nuclear power plants (NPP) ion exchange (IX) resins are used in several systems for water treatment. The resins can be in bead or powdered form. For waste treatment of spent IX resins, two methods are basically used: Direct immobilization (e.g. with cement, bitumen, polymer or High Integrity Container (HIC)); Thermal treatment (e.g. drying, oxidation or pyrolysis). Bead resins have some properties (e.g. particle size and density) that can have negative impacts on following waste treatment processes. Negative impacts could be: Floatation of bead resins in cementation process; Sedimentation in pipeline during transportation; Poor compaction properties for Hot Resin Supercompaction (HRSC). Reducing the particle size of the bead resins can have beneficial effects enhancing further treatment processes and overcoming prior mentioned effects. Westinghouse Electric Company has developed a modular grinding process to crush/grind the bead resins. This modular process is designed for flexible use and enables a selective adjustment of particle size to tailor the grinding system to the customer needs. The system can be equipped with a crusher integrated in the process tank and if necessary a colloid mill. The crusher reduces the bead resins particle size and converts the bead resins to a pump able suspension with lower sedimentation properties. With the colloid mill the resins can be ground to a powder. Compared to existing grinding systems this equipment is designed to minimize radiation exposure of the worker during operation and maintenance. Using the crushed and/or ground bead resins has several beneficial effects like facilitating cementation process and recipe development, enhancing oxidation of resins, improving the Hot Resin Supercompaction volume reduction performance. (authors)

  9. Production of Near-Mirror Surface Quality by Precision Grinding

    NASA Technical Reports Server (NTRS)

    Dimofte, Florin; Krantz, Timothy

    2003-01-01

    Mechanical components such as gears and bearings operate with the working surfaces in intimate contact with a mating part. The performance of such components will be influenced by the quality of the working surface. In general, a smoother surface will perform better than a rougher surface since the lubrication conditions are improved. For example, surfaces with a special near-mirror quality finish of low roughness performed better than ground surfaces when tested using a block-on-ring arrangement. Bearings with near-mirror quality have been tested and analyzed; lower running torques were measured and improved fatigue life was anticipated. Experiments have been done to evaluate the performance of gears with improved, low roughness surface finishing. The measured performance improvements include an increased scuffing (scoring) load capacity by a factor of 1.6, a 30-percent reduction of gear tooth running friction, and longer fatigue lives by a factor of about four. One can also anticipate that near-mirror quality surface finishing could improve the performance of other mechanical components such as mechanical seals and heavily loaded journal bearings. Given these demonstrated benefits, capable and economical methods for the production of mechanical components with near-mirror quality surfaces are desired. One could propose the production of near-mirror quality surfaces by several methods such as abrasive polishing, chemical assisted polishing, or grinding. Production of the surfaces by grinding offers the possibility to control the macro-geometry (form), waviness, and surface texture with one process. The present study was carried out to investigate the possibility of producing near-mirror quality surfaces by grinding. The present study makes use of a specially designed grinding machine spindle to improve the surface quality relative to the quality produced when using a spindle of conventional design.

  10. Design and fundamental understanding of Minimum Quantity Lubrication (MQL) assisted grinding using advanced nanolubricants

    NASA Astrophysics Data System (ADS)

    Kalita, Parash

    Abrasive grinding is widely used across manufacturing industry for finishing parts and components requiring smooth superficial textures and precise dimensional tolerances and accuracy. Unlike any other machining operations, the complex thermo-mechanical processes during grinding produce excessive friction-induced energy consumption, heat, and intense contact seizures. Lubrication and cooling from grinding fluids is crucial in minimizing the deleterious effects of friction and heat to maximize the output part quality and process efficiency. The conventional flood grinding approach of an uneconomical application of large quantities of chemically active fluids has been found ineffective to provide sufficient lubrication and produces waste streams and pollutants that are hazardous to human health and environment. Application of Minimum Quantity Lubrication (MQL) that cuts the volumetric fluid consumption by 3-4 orders of magnitude have been extensively researched in grinding as a high-productivity and environmentally-sustainable alternative to the conventional flood method. However, the lubrication performance and productivity of MQL technique with current fluids has been critically challenged by the extreme thermo-mechanical conditions of abrasive grinding. In this research, an MQL system based on advanced nanolubricants has been proposed to address the current thermo-mechanical challenges of MQL grinding and improve its productivity. The nanolubricants were composed of inorganic Molybdenum Disulphide nanoparticles (≈ 200 nm) intercalated with organic macromolecules of EP/AW property, dispersed in straight (base) oils---mineral-based paraffin and vegetable-based soybean oil. After feasibility investigations into the grindability of cast iron using MQL with nanolubricants, this research focused on the fundamental understanding of tribological behavior and lubricating mechanisms of nanolubricants as a method to improve the productivity of MQL-assisted surface grinding

  11. Research on the processing speed of cam grinding

    NASA Astrophysics Data System (ADS)

    Peng, Baoying; Han, Qiushi

    2010-12-01

    Cam Grinding is a special kind of non-circular machining. The processing speed of cam grinding has a major influence on cam machining precision. In this paper, decomposed the X-axis feed speed and C-axis velocity by the tangential speed and normal speed in accordance with the curvature circle at the point of cam profile grinding. Proposed the cam grinding processing speed model and linear velocity calculation formula, the processing experiment on the CNC camshaft grinding machine results show that the cam grinding speed model is correct. Constant angular speed grinding and constant linear speed grinding are analyzed respectively, which provides a theoretical basis for cam grinding processing speed optimization.

  12. Research on the processing speed of cam grinding

    NASA Astrophysics Data System (ADS)

    Peng, Baoying; Han, Qiushi

    2011-05-01

    Cam Grinding is a special kind of non-circular machining. The processing speed of cam grinding has a major influence on cam machining precision. In this paper, decomposed the X-axis feed speed and C-axis velocity by the tangential speed and normal speed in accordance with the curvature circle at the point of cam profile grinding. Proposed the cam grinding processing speed model and linear velocity calculation formula, the processing experiment on the CNC camshaft grinding machine results show that the cam grinding speed model is correct. Constant angular speed grinding and constant linear speed grinding are analyzed respectively, which provides a theoretical basis for cam grinding processing speed optimization.

  13. Theoretical and experimental investigation of grinding marks in sphere NC grinding process

    NASA Astrophysics Data System (ADS)

    Wang, Peng; Zhang, Hao; Hui, Changshun

    2014-08-01

    Sphere ultra-precision NC grinding process with diamond cup wheel is widely used as an indispensable working procedure for manufacturing spherical, most aspherical, and some freeform surfaces. This paper presents a mathematic model of sphere grinding with cup diamond wheel based on homogeneous transformation method to simulate grinding marks. Different kinds of grinding marks are obtained by changing the geometrical parameters including the shift in axis X and Y axis and inclination angle deviation. Form accuracy and dimensional errors caused by geometrical parameters are also analyzed, and hence a three-step method utilizing grinding marks is proposed to correct these errors. A series of experiments are conducted and the results show that the proposed method is very efficient and effective in actual spherical surface generating process.

  14. Utilisation of chip thickness models in grinding

    NASA Astrophysics Data System (ADS)

    Singleton, Roger

    Grinding is now a well established process utilised for both stock removal and finish applications. Although significant research is performed in this field, grinding still experiences problems with burn and high forces which can lead to poor quality components and damage to equipment. This generally occurs in grinding when the process deviates from its safe working conditions. In milling, chip thickness parameters are utilised to predict and maintain process outputs leading to improved control of the process. This thesis looks to further the knowledge of the relationship between chip thickness and the grinding process outputs to provide an increased predictive and maintenance modelling capability. Machining trials were undertaken using different chip thickness parameters to understand how these affect the process outputs. The chip thickness parameters were maintained at different grinding wheel diameters for a constant productivity process to determine the impact of chip thickness at a constant material removal rate.. Additional testing using a modified pin on disc test rig was performed to provide further information on process variables. The different chip thickness parameters provide control of different process outputs in the grinding process. These relationships can be described using contact layer theory and heat flux partitioning. The contact layer is defined as the immediate layer beneath the contact arc at the wheel workpiece interface. The size of the layer governs the force experienced during the process. The rate of contact layer removal directly impacts the net power required from the system. It was also found that the specific grinding energy of a process is more dependent on the productivity of a grinding process

  15. Cooling effectiveness of cutting fluid in creep feed grinding

    SciTech Connect

    Wang, S.B.; Kou, H.S.

    1997-10-01

    In this study, the heat transfer paths among the grinding fluid, the grains and the workpiece are investigated for the creep feed grinding. As heat enters the workpiece, the majority of heat is carried away by the fluid. Thus, the cooling effectiveness of the grinding fluid is defined and calculated through the application of the numerical method to illustrate how much the fraction of the heat is carried away by the grinding fluid. The results reveal that water has higher cooling effectiveness than oil. In addition, the cooling effect of the grinding fluid becomes more significant at lower workpiece speed, higher grinding depth and greater wheel speed.

  16. Modulus Proposal for a Multi Axes Grinding of Sculptured Surfaces

    NASA Astrophysics Data System (ADS)

    Jandečka, Karel

    2009-11-01

    This paper presents the use of the CAD/CAM system Cimatron for free programming of NC grinding machines. NC technology use, first of all in milling, turning and drilling operations, is widely dispersed at present. Development of these technologies depends to some extent on the cutting tools which are to be produced and sharpened to a high quality. Usable properties of the cutting tools, e.g. the shape accuracy, the quality of function surfaces, etc., are inspired by the production technology used. This technology plays a main role in production and sharpening of powerful and complex shaped cutting tools.

  17. The GRIND Project: Get Ready to Initiate a Nursing Degree.

    PubMed

    Washington, Philisie Starling

    2017-09-15

    Numbers of students who declare a prenursing major and who enter a nursing program are vastly different. The GRIND (Get Ready to Initiate a Nursing Degree) research project, which operated for 3-week sessions from 2011 to 2015, exposed students to the nursing career through hospital tours and human simulation while instructing in study skills, dosage calculation, and standardized test preparation. Participants' understanding of nursing improved, and most felt at least somewhat to extremely prepared for nursing after participation. Student success in nursing is predicated on the tools learners acquire; investment in prenursing programs adds to student success.

  18. Cylindrical neutron generator

    DOEpatents

    Leung, Ka-Ngo

    2005-06-14

    A cylindrical neutron generator is formed with a coaxial RF-driven plasma ion source and target. A deuterium (or deuterium and tritium) plasma is produced by RF excitation in a cylindrical plasma ion generator using an RF antenna. A cylindrical neutron generating target is coaxial with the ion generator, separated by plasma and extraction electrodes which contain many slots. The plasma generator emanates ions radially over 360.degree. and the cylindrical target is thus irradiated by ions over its entire circumference. The plasma generator and target may be as long as desired. The plasma generator may be in the center and the neutron target on the outside, or the plasma generator may be on the outside and the target on the inside. In a nested configuration, several concentric targets and plasma generating regions are nested to increase the neutron flux.

  19. Cylindrical neutron generator

    DOEpatents

    Leung, Ka-Ngo [Hercules, CA

    2008-04-22

    A cylindrical neutron generator is formed with a coaxial RF-driven plasma ion source and target. A deuterium (or deuterium and tritium) plasma is produced by RF excitation in a cylindrical plasma ion generator using an RF antenna. A cylindrical neutron generating target is coaxial with the ion generator, separated by plasma and extraction electrodes which contain many slots. The plasma generator emanates ions radially over 360.degree. and the cylindrical target is thus irradiated by ions over its entire circumference. The plasma generator and target may be as long as desired. The plasma generator may be in the center and the neutron target on the outside, or the plasma generator may be on the outside and the target on the inside. In a nested configuration, several concentric targets and plasma generating regions are nested to increase the neutron flux.

  20. Cylindrical neutron generator

    DOEpatents

    Leung, Ka-Ngo

    2009-12-29

    A cylindrical neutron generator is formed with a coaxial RF-driven plasma ion source and target. A deuterium (or deuterium and tritium) plasma is produced by RF excitation in a cylindrical plasma ion generator using an RF antenna. A cylindrical neutron generating target is coaxial with the ion generator, separated by plasma and extraction electrodes which contain many slots. The plasma generator emanates ions radially over 360.degree. and the cylindrical target is thus irradiated by ions over its entire circumference. The plasma generator and target may be as long as desired. The plasma generator may be in the center and the neutron target on the outside, or the plasma generator may be on the outside and the target on the inside. In a nested configuration, several concentric targets and plasma generating regions are nested to increase the neutron flux.

  1. Analysis on the grinding quality of palm oil fibers by using combined grinding equipment

    NASA Astrophysics Data System (ADS)

    Gan, H. L.; Gan, L. M.; Law, H. C.

    2015-12-01

    As known, Malaysia is the second largest palm oil producer worldwide after Indonesia, therefore indicating the abundance of its wastes within the country. The plantation would be seen to increase to at least 5.2 million ha by 2020, and the waste generation would be 50-70 times the plantation. However, the efficiency of bulk density is reduced. This is one of the main reasons of the initiation of this size reduction/ grinding research. With appropriate parameters, grinding will be seen to be helping in enhancing the inter-particle bindings, subsequently increasing the quality of final products. This paper focuses on the grinding quality involving palm oil wastes by using the Scanning Electron Microscope (SEM). The samples would first be ground to powder at varying grinding speed and finally got the randomly chosen particles measured to obtain the size range. The grinding speed was manipulated from 15 Hz to 40 Hz. From the data obtained, it was found the particles fineness increased with increasing grinding speed. In general, the size ranged from 45 μm to about 600 μm, where the finest was recorded at the speed of 40 Hz. It was also found that the binding was not so encouraging at very low speeds. Therefore, the optimum grinding speed for oil palm residues lied in the range of 25 Hz to 30 Hz. However, there were still limitations to be overcome if the accuracy of the image clarity is to be enhanced.

  2. An application of lubrication theory to grinding

    SciTech Connect

    Szeri, A.Z.; Chang, C.C.

    1995-12-31

    The objective is to calculate the maximum workpiece temperature. For this one must know the rate of cooling of the workpiece-wheel contact at given rate of energy input. In creep feed grinding cooling is principally by convection, less than 5% of the total heat is conducted away when the coolant is water. Convection, in its turn, depends on the rate of flow of the coolant through the grinding zone and on the rate at which heat is absorbed by the coolant. The authors model the grinding wheel as a porous disk, which owes its porosity to the bonded abrasive grit of irregular shapes and sizes. This wheel is rotated at high speed and is slid against a smooth plane surface, the workpiece. Fluid from a jet is supplied to cool the contact, which is a concentrated heat source. Portion of the coolant is forced into the pores of the wheel by a hydrodynamic pressure that develops ahead of the contact; this fluid absorbs some of the beat while being transported through the grinding zone by the revolving wheel. To solve for the flow rate across the grinding zone, the authors apply the thermohydrodynamic theory of lubrication, recognizing that the upstream pressure boundary condition is given by a rain effect. Heat transfer into the fluid that fills the pores is calculated by means of local volume averaging of the governing equations. With this application of lubrication theory, they obtain excellent agreement with experimental data for workpiece temperature distribution, including the maximum temperature, in both conventional and creep feed grinding, and for both water and oil coolants.

  3. Cylindrically symmetric wormholes

    SciTech Connect

    Kuhfittig, Peter K.F.

    2005-05-15

    This paper discusses traversable wormholes that differ slightly but significantly from those of the Morris-Thorne type under the assumption of cylindrical symmetry. The throat is a piecewise smooth cylindrical surface resulting in a shape function that is not differentiable at some value. It is proposed that the regular derivative be replaced by a one-sided derivative at this value. The resulting wormhole geometry satisfies the weak energy condition.

  4. Working with the superabrasives industry to optimize tooling for grinding brittle materials

    SciTech Connect

    Taylor, J.S.; Piscotty, M.A.; Blaedel, K.L.; Gray, F.A.

    1996-05-01

    The optics manufacturing industry is undertaking a significant modernization, as computer-numeric-controlled (CNC) equipment is joining or replacing open-loop equipment and hand lapping/polishing on the shop floor. Several prototype CNC lens grinding platforms employing ring tools are undergoing development and demonstration at the Center for Optics Manufacturing in Rochester, NY, and several machine tool companies have CNC product lines aimed at the optics industry. Benefits to using CNC ring tool grinding equipment include: essentially unlimited flexibility in selecting radii of curvature without special radiused tooling, the potential for CIM linkages to CAD workstations, and the cultural shift from craftsmen with undocumented procedures to CNC machine operators employing computerized routines for process control. In recent years, these developments, have inspired a number of US optics companies to invest in CNC equipment and participate in process development activities involving bound diamond tooling. This modernization process,extends beyond large optics companies that have historically embraced advanced equipment, to also include smaller optical shops where a shift to CNC equipment requires a significant company commitment. This paper addresses our efforts to optimize fine grinding wheels to support the new generation of CNC equipment. We begin with a discussion of how fine grinding fits into the optical production process, and then describe an initiative for improving the linkage between optics industry and the grinding wheel industry. For the purposes of this paper, we define fine wheels to have diamond sizes below 20 micrometers, which includes wheels used for what is sometimes called medium grinding (e.g. 10-20 micrometers diamond) and for fine grinding (e.g. 2-4 micrometers diamond).

  5. Application of cryogenic grinding to achieve homogenization of transuranic wastes

    SciTech Connect

    Atkins, W.H.; Hill, D.D.; Lucero, M.E.; Jaramillo, L.; Martinez, H.E.

    1996-08-01

    This paper describes work done at Los Alamos National Laboratory (LANL) in collaboration with the Department of Energy Rocky Flats Field Office (DOE/RFFO) and with the National Institute of Standards and Technology (NIST), Boulder, Colorado. Researchers on this project have developed a method for cryogenic grinding of mixed wastes to homogenize and, thereby, to acquire a representative sample of the materials. There are approximately 220,000 waste drums owned by the Rocky Flats Environmental Technology Site (RFETS)-50,000 at RFETS and 170,000 at the Idaho National Engineering Laboratory. The cost of sampling the heterogeneous distribution of waste in each drum is prohibitive. In an attempt to produce a homogeneous mixture of waste that would reduce greatly the cost of sampling, researchers at NIST and RFETS are developing a cryogenic grinder. The Los Alamos work herein described addresses the implementation issues of the task. The first issue was to ascertain whether samples of the {open_quotes}small particle{close_quotes} mixtures of materials present in the waste drums at RFETS were representative of actual drum contents. Second, it was necessary to determine at what temperature the grinding operation must be performed in order to minimize or to eliminate the release of volatile organic compounds present in the waste. Last, it was essential to evaluate any effect the liquid cryogen might have on the structural integrity and ventilation capacity of the glovebox system. Results of this study showed that representative samples could be and had been obtained, that some release of organics occurred below freezing because of sublimation, and that operation of the cryogenic grinding equipment inside the glovebox was feasible.

  6. Precision grinding for rapid fabrication of segments for extremely large telescopes using the Cranfield BoX

    NASA Astrophysics Data System (ADS)

    Tonnellier, Xavier; Morantz, Paul; Shore, Paul; Comley, Paul

    2010-07-01

    An ultra precision large optics grinding machine, BoX®, was developed and produced at Cranfield University. BoX® offers a rapid and economic solution for grinding large off-axis aspherical and free-form optical components. Grinding high accuracy surfaces with low subsurface damage reduces subsequent polishing time. This efficient grinding process provides the capacity to grind 1.5 m parts. This paper presents an analysis of Astrositall® optical ground parts: a hexagonal 84 m radius of curvature mirror of 1 m across corners and an off-axis 350 mm diameter mirror. The 1 m hexagonal part is representative of segments under study for making extremely large telescope (ELT) segmented mirrors. The second part was machined off-axis to demonstrate free-form fabrication capability. These operations demonstrate the scalability of the rapid grinding process developed for large free-form optics. The use of an error compensation procedure improved an initial ground form accuracy to +/- 1 μm p-v over 1 metre surface. The results highlighted the effect of grinding parameters and machine dynamics on form accuracy and fabrication time.

  7. The flexible grinding technology based on the electric current control

    NASA Astrophysics Data System (ADS)

    Peng, Liwen; Yao, Bin; Li, Fei; Wang, Xiao; Yao, Boshi

    2012-01-01

    A flexible grinding technology based on the electric current control is presented to resolve the problem of low rigidity of PCB during grinding, the thickness of which varies from 0.1mm up to 3.5 mm. The comparative results between the real-time current and the setting current in the process of grinding control the frequency and the number of servo pulse, and then the servo motor adjusts the grinding depth of brushing roller at several different rotational speeds, namely, realizing the constant grinding force during grinding. The results show that the PCB can be grinded efficiently and accurately by means of the flexible grinding technology based on the electric current control.

  8. The effect of geometry and operation conditions on the performance of a gas-liquid cylindrical cyclone separator with new structure

    NASA Astrophysics Data System (ADS)

    Han, Qing; Zhang, Chi; Xu, Bo; Chen, Jiangping

    2013-07-01

    The hydrodynamic flow behavior, effects of geometry and working conditions of a gas-liquid cylindrical cyclone separator with a new structure are investigated by computational fluid dynamic and experiment. Gas liquid cylindrical cyclone separator is widely used in oil industry, refrigeration system because of its simple structure, high separating efficiency, little maintenance and no moving parts nor internal devices. In this work, a gas liquid cylindrical cyclone separator with new structure used before evaporator in refrigeration system can remove the vapor from the mixture and make evaporator compact by improving its heat exchange efficiency with the lower inlet quality. It also decreases evaporator pressure drop and reduces compressor work. The two pipes are placed symmetrically which makes each of them can be treated as inlet. It means when the fluids flow reverse, the separator performance will not be influence. Four samples with different geometry parameters are tested by experiment with different inlet quality (0.18-0.33), inlet mass flow rate (65-100kg/h). Compared with the experimental data, CFD simulation results show a good agreement. Eulerian multiphase model and Reynolds Stress Turbulence model are applied in the CFD simulation and obtained the inner flow field such as phase path lines, tangential velocity profiles and pressure and volume of fraction distribution contours. The separator body diameter (24, 36, 48mm) and inlet diameter (3.84, 4.8, 5.76mm) decide the maximum tangential velocity which results in the centrifugal force. The tangential velocity profiles are simulated and compared among different models. The higher tangential velocity makes higher quality of gas outlet but high pressure drop at the same time. Decreasing the inlet diameter increases quality of gas outlet pipe and pressure drop. High gas outlet quality is cost at high pressure drop. Increasing of separator diameter makes gas outlet quality increase first and then decrease but

  9. 30 CFR 77.401 - Stationary grinding machines; protective devices.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Stationary grinding machines; protective... OF UNDERGROUND COAL MINES Safeguards for Mechanical Equipment § 77.401 Stationary grinding machines; protective devices. (a) Stationary grinding machines other than special bit grinders shall be equipped with...

  10. 30 CFR 75.1723 - Stationary grinding machines; protective devices.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Stationary grinding machines; protective devices. 75.1723 Section 75.1723 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF....1723 Stationary grinding machines; protective devices. (a) Stationary grinding machines other than...

  11. 7 CFR 58.726 - Cutting and grinding.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... 7 Agriculture 3 2012-01-01 2012-01-01 false Cutting and grinding. 58.726 Section 58.726... Procedures § 58.726 Cutting and grinding. The trimmed and cleaned cheese should be cut into sections of convenient size to be handled by the grinder or shredder. The grinding and mixing of the blended lots of...

  12. 7 CFR 58.726 - Cutting and grinding.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... 7 Agriculture 3 2013-01-01 2013-01-01 false Cutting and grinding. 58.726 Section 58.726... Procedures § 58.726 Cutting and grinding. The trimmed and cleaned cheese should be cut into sections of convenient size to be handled by the grinder or shredder. The grinding and mixing of the blended lots of...

  13. 7 CFR 58.726 - Cutting and grinding.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... 7 Agriculture 3 2014-01-01 2014-01-01 false Cutting and grinding. 58.726 Section 58.726... Procedures § 58.726 Cutting and grinding. The trimmed and cleaned cheese should be cut into sections of convenient size to be handled by the grinder or shredder. The grinding and mixing of the blended lots of...

  14. GRINDING ROOM AT SOUTHERN DUCTILE CASTING COMPANY, BESSEMER FOUNDRY SHOWING ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    GRINDING ROOM AT SOUTHERN DUCTILE CASTING COMPANY, BESSEMER FOUNDRY SHOWING WHEELABORATOR THAT IMPALE SHOT AT TUMBLING CASTINGS TO REMOVE EXCESS SURFACE METALS AND SAND; ANNEALING OVENS TO HEAT CERTAIN CASTINGS TO ACHIEVE A DESIRED CHARACTERISTIC; AND GRINDING WHEELS USED TO REMOVE GATES. - Southern Ductile Casting Company, Grinding & Shipping, 2217 Carolina Avenue, Bessemer, Jefferson County, AL

  15. 30 CFR 56.14115 - Stationary grinding machines.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 30 Mineral Resources 1 2013-07-01 2013-07-01 false Stationary grinding machines. 56.14115 Section... Equipment Safety Devices and Maintenance Requirements § 56.14115 Stationary grinding machines. Stationary grinding machines, other than special bit grinders, shall be equipped with— (a) Peripheral hoods capable...

  16. 30 CFR 57.14115 - Stationary grinding machines.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 30 Mineral Resources 1 2013-07-01 2013-07-01 false Stationary grinding machines. 57.14115 Section... and Equipment Safety Devices and Maintenance Requirements § 57.14115 Stationary grinding machines. Stationary grinding machines, other than special bit grinders, shall be equipped with— (a) Peripheral...

  17. 30 CFR 75.1723 - Stationary grinding machines; protective devices.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 30 Mineral Resources 1 2014-07-01 2014-07-01 false Stationary grinding machines; protective devices. 75.1723 Section 75.1723 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF....1723 Stationary grinding machines; protective devices. (a) Stationary grinding machines other...

  18. 30 CFR 57.14115 - Stationary grinding machines.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Stationary grinding machines. 57.14115 Section... and Equipment Safety Devices and Maintenance Requirements § 57.14115 Stationary grinding machines. Stationary grinding machines, other than special bit grinders, shall be equipped with— (a) Peripheral...

  19. 30 CFR 75.1723 - Stationary grinding machines; protective devices.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 30 Mineral Resources 1 2013-07-01 2013-07-01 false Stationary grinding machines; protective devices. 75.1723 Section 75.1723 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF....1723 Stationary grinding machines; protective devices. (a) Stationary grinding machines other...

  20. 30 CFR 56.14115 - Stationary grinding machines.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Stationary grinding machines. 56.14115 Section... Equipment Safety Devices and Maintenance Requirements § 56.14115 Stationary grinding machines. Stationary grinding machines, other than special bit grinders, shall be equipped with— (a) Peripheral hoods capable...

  1. 30 CFR 77.401 - Stationary grinding machines; protective devices.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 30 Mineral Resources 1 2012-07-01 2012-07-01 false Stationary grinding machines; protective... OF UNDERGROUND COAL MINES Safeguards for Mechanical Equipment § 77.401 Stationary grinding machines; protective devices. (a) Stationary grinding machines other than special bit grinders shall be equipped...

  2. 30 CFR 75.1723 - Stationary grinding machines; protective devices.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 30 Mineral Resources 1 2012-07-01 2012-07-01 false Stationary grinding machines; protective devices. 75.1723 Section 75.1723 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF....1723 Stationary grinding machines; protective devices. (a) Stationary grinding machines other...

  3. 30 CFR 57.14115 - Stationary grinding machines.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 30 Mineral Resources 1 2014-07-01 2014-07-01 false Stationary grinding machines. 57.14115 Section... and Equipment Safety Devices and Maintenance Requirements § 57.14115 Stationary grinding machines. Stationary grinding machines, other than special bit grinders, shall be equipped with— (a) Peripheral...

  4. 30 CFR 56.14115 - Stationary grinding machines.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 30 Mineral Resources 1 2011-07-01 2011-07-01 false Stationary grinding machines. 56.14115 Section... Equipment Safety Devices and Maintenance Requirements § 56.14115 Stationary grinding machines. Stationary grinding machines, other than special bit grinders, shall be equipped with— (a) Peripheral hoods capable...

  5. 30 CFR 56.14115 - Stationary grinding machines.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 30 Mineral Resources 1 2012-07-01 2012-07-01 false Stationary grinding machines. 56.14115 Section... Equipment Safety Devices and Maintenance Requirements § 56.14115 Stationary grinding machines. Stationary grinding machines, other than special bit grinders, shall be equipped with— (a) Peripheral hoods capable...

  6. 30 CFR 57.14115 - Stationary grinding machines.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 30 Mineral Resources 1 2011-07-01 2011-07-01 false Stationary grinding machines. 57.14115 Section... and Equipment Safety Devices and Maintenance Requirements § 57.14115 Stationary grinding machines. Stationary grinding machines, other than special bit grinders, shall be equipped with— (a) Peripheral...

  7. 30 CFR 57.14115 - Stationary grinding machines.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 30 Mineral Resources 1 2012-07-01 2012-07-01 false Stationary grinding machines. 57.14115 Section... and Equipment Safety Devices and Maintenance Requirements § 57.14115 Stationary grinding machines. Stationary grinding machines, other than special bit grinders, shall be equipped with— (a) Peripheral...

  8. 30 CFR 56.14115 - Stationary grinding machines.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 30 Mineral Resources 1 2014-07-01 2014-07-01 false Stationary grinding machines. 56.14115 Section... Equipment Safety Devices and Maintenance Requirements § 56.14115 Stationary grinding machines. Stationary grinding machines, other than special bit grinders, shall be equipped with— (a) Peripheral hoods capable...

  9. 30 CFR 77.401 - Stationary grinding machines; protective devices.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 30 Mineral Resources 1 2013-07-01 2013-07-01 false Stationary grinding machines; protective... OF UNDERGROUND COAL MINES Safeguards for Mechanical Equipment § 77.401 Stationary grinding machines; protective devices. (a) Stationary grinding machines other than special bit grinders shall be equipped...

  10. 30 CFR 77.401 - Stationary grinding machines; protective devices.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 30 Mineral Resources 1 2014-07-01 2014-07-01 false Stationary grinding machines; protective... OF UNDERGROUND COAL MINES Safeguards for Mechanical Equipment § 77.401 Stationary grinding machines; protective devices. (a) Stationary grinding machines other than special bit grinders shall be equipped...

  11. Effection of grinding system rigidity ultra-precision grinding of aspheric mould and error compensation

    NASA Astrophysics Data System (ADS)

    Yin, S. H.; Gong, S.

    2016-10-01

    In ultra-precision oblique axis grinding process for machining micro aspherical mould, form error of aspherical surface is caused by the inconsistence elastic deformation of grinding system, which derived from differences velocity from inside to out. In this case, whole PV value can meet requirements, however, pits are produced in central after error compensation, which is unworkable. In this paper, mechanism of machining error caused by grinding system rigidity is analyzed, and experiments are carried out. Form error compensation grinding are carried out in the central local area, based on traditional error compensation method, which can effectively eliminate the pits of surface center. In this method, cemented carbide YG8 which diameter is about 6mm is ground. The results showed that the form accuracy under PV 200 nm and under PV 50 nm within the scope of 1 mm, and the surface roughness under Ra2nm.

  12. Carving up Word Meaning: Portioning and Grinding

    ERIC Educational Resources Information Center

    Frisson, S.; Frazier, L.

    2005-01-01

    Two eye-tracking experiments investigated the processing of mass nouns used as count nouns and count nouns used as mass nouns. Following Copestake and Briscoe (1995), the basic or underived sense of a word was treated as the input to a derivational rule (''grinding'' or ''portioning'') which produced the derived sense as output. It was…

  13. Physicochemical and grinding characteristics of dragonhead seeds

    NASA Astrophysics Data System (ADS)

    Dziki, D.; Miś, A.; Gładyszewska, B.; Laskowski, J.; Kwiatkowski, S.; Gawlik-Dziki, U.

    2013-12-01

    The results of investigations on the physicochemical and grinding characteristics of Moldavian dragonhead seeds are presented. The data obtained showed that the physical properties (average size, sphericity, surface area, 1 000 seed mass, dynamic angle of repose, coefficient of static friction, and bulk and true densities) of the white and blue form of dragonhead seeds were not significantly different. Both forms of dragonhead showed similar levels of protein (average of 21%), whereas the blue form of dragonhead had a lower fat content (average of 23.1%) and higher mucilage content (13.35%) in comparison to the blue form of seed (24.6 and 9.95%, respectively). Antioxidant capacity of dragonhead seeds was comparable for both forms and averaged about 40%, which corresponded to EC50 values of 0.12 and 0.13 mgml-1 for the white and blue forms, respectively. The grinding material showed similar particle size distribution of ground material for both forms of dragonhead seeds. The lowest values of specific grinding energy were obtained for the white form of dragonhead seeds, those for the blue form were significantly higher. Grinding of dragonhead seeds using a screen 2.0 mm mesh size caused screen hole clogging. This problem did not occur when dragonhead seeds were mixed with wheat grain.

  14. Automated Inspection And Precise Grinding Of Gears

    NASA Technical Reports Server (NTRS)

    Frint, Harold; Glasow, Warren

    1995-01-01

    Method of precise grinding of spiral bevel gears involves automated inspection of gear-tooth surfaces followed by adjustments of machine-tool settings to minimize differences between actual and nominal surfaces. Similar to method described in "Computerized Inspection of Gear-Tooth Surfaces" (LEW-15736). Yields gears of higher quality, with significant reduction in manufacturing and inspection time.

  15. Grinding Glass Disks On A Belt Sander

    NASA Technical Reports Server (NTRS)

    Lyons, James J., III

    1995-01-01

    Small machine attached to table-top belt sander makes possible to use belt sander to grind glass disk quickly to specified diameter within tolerance of about plus or minus 0.002 in. Intended to be used in place of production-shop glass grinder. Held on driveshaft by vacuum, glass disk rotated while periphery ground by continuous sanding belt.

  16. Carving up Word Meaning: Portioning and Grinding

    ERIC Educational Resources Information Center

    Frisson, S.; Frazier, L.

    2005-01-01

    Two eye-tracking experiments investigated the processing of mass nouns used as count nouns and count nouns used as mass nouns. Following Copestake and Briscoe (1995), the basic or underived sense of a word was treated as the input to a derivational rule (''grinding'' or ''portioning'') which produced the derived sense as output. It was…

  17. Precision replenishable grinding tool and manufacturing process

    SciTech Connect

    Makowiecki, Daniel M.; Kerns, John A.; Blaedel, Kenneth L.; Colella, Nicholas J.; Davis, Pete J.; Juntz, Robert S.

    1998-01-01

    A reusable grinding tool consisting of a replaceable single layer of abrasive particles intimately bonded to a precisely configured tool substrate, and a process for manufacturing the grinding tool. The tool substrate may be ceramic or metal and the abrasive particles are preferably diamond, but may be cubic boron nitride. The manufacturing process involves: coating a configured tool substrate with layers of metals, such as titanium, copper and titanium, by physical vapor deposition (PVD); applying the abrasive particles to the coated surface by a slurry technique; and brazing the abrasive particles to the tool substrate by alloying the metal layers. The precision control of the composition and thickness of the metal layers enables the bonding of a single layer or several layers of micron size abrasive particles to the tool surface. By the incorporation of an easily dissolved metal layer in the composition such allows the removal and replacement of the abrasive particles, thereby providing a process for replenishing a precisely machined grinding tool with fine abrasive particles, thus greatly reducing costs as compared to replacing expensive grinding tools.

  18. Precision replenishable grinding tool and manufacturing process

    DOEpatents

    Makowiecki, D.M.; Kerns, J.A.; Blaedel, K.L.; Colella, N.J.; Davis, P.J.; Juntz, R.S.

    1998-06-09

    A reusable grinding tool consisting of a replaceable single layer of abrasive particles intimately bonded to a precisely configured tool substrate, and a process for manufacturing the grinding tool are disclosed. The tool substrate may be ceramic or metal and the abrasive particles are preferably diamond, but may be cubic boron nitride. The manufacturing process involves: coating a configured tool substrate with layers of metals, such as titanium, copper and titanium, by physical vapor deposition (PVD); applying the abrasive particles to the coated surface by a slurry technique; and brazing the abrasive particles to the tool substrate by alloying the metal layers. The precision control of the composition and thickness of the metal layers enables the bonding of a single layer or several layers of micron size abrasive particles to the tool surface. By the incorporation of an easily dissolved metal layer in the composition such allows the removal and replacement of the abrasive particles, thereby providing a process for replenishing a precisely machined grinding tool with fine abrasive particles, thus greatly reducing costs as compared to replacing expensive grinding tools. 11 figs.

  19. Grinding of cast iron with wheels made of superhard materials

    NASA Astrophysics Data System (ADS)

    Korz, N. J.

    Optimum grinding conditions for cast iron with wheels made of superhard materials were determined. Type PP 250 x 10 wheels made of metallized and non metallized diamond and various brands of CBN with 125/100 grains at 100 % concentration on metellic M0 16 and organic B1 type bonds were used. Type KZ 25 CMIK 5 wheels of the same size were investigated for purposes of comparison. The experimental samples, 80 and 230 mm in diameter made from grey cast iron (HB 178), alloy cast iron (HB 200), high strength cast iron (HB 207), chilled cast iron (HB 460) and hardened cast iron (HCR 52-55), were ground on a 3 B 12 cylindrical grinder at cutting speeds of 35 m/sec, a workpiece velocity of 54 m/min and a longitudinal feed of 0,5 - 2,0 m/min. The crossfeed ranges rom 0,005 to 0,4 mm/sec. The cutting fluid was an aqueous solution of calcium carbonate supplied at 3 to 5 l/min.

  20. Self-adaptive grain recognition of diamond grinding wheel and its grains assessment

    NASA Astrophysics Data System (ADS)

    Cui, Changcai; Zhou, Lijun; Yu, Qing; Huang, Hui; Ye, Ruifang

    2013-10-01

    An improved Canny operator based on the method of Maximum Classes Square Error is adopted to get a self-adaptive threshold for grain recognition. First, a grinding wheel surface was measured by using a vertical scanning white light interferometric (WLI) system and reconstructed with an improved centroid algorithm; then the grains were extracted using the proposed method based on the fact that the peak intensity difference (ΔI) between maximum and minimum intensities on interferometric curve from diamond is larger than that from bond due to different reflective characteristics of different materials; third the grain protrusion parameters are investigated for grinding performance analysis. The experiments proved that the proposed grain recognition method is effective and assessment parameters are useful for understanding grinding performance.

  1. Smooth brome (Bromus inermis Leyss) response to concrete grinding residue application

    USDA-ARS?s Scientific Manuscript database

    Concrete grinding residue (CGR) is a slurry byproduct created by concrete pavement maintenance operations. The application of CGR to roadside soils is not consistently regulated by state agencies across the United States. Much of this variability in regulation may be due to the lack of science-base...

  2. Superhydrophobic cylindrical nanoshell array.

    PubMed

    Park, Yong-Bum; Im, Maesoon; Im, Hwon; Choi, Yang-Kyu

    2010-06-01

    A superhydrophobic property was demonstrated on a cylindrical poly crystalline silicon nanoshell array due to its geometrical properties, even without a hydrophobic coating. The proposed structure showed superior water-repellency compared to a conventional pillar structure with an identical structural dimension. This superhydrophobic property is attributed to an air pillar that exists in the nanoshell. Through the calculation of capillary pressure, the stability of the air pillar was confirmed. Furthermore, a droplet impinging test was conducted on the fabricated cylindrical nanoshell array to verify the robust Cassie state of the proposed structure under a dynamic condition.

  3. Electronic BAR Gauge: a customized optical rail profile measurement system for rail-grinding applications

    NASA Astrophysics Data System (ADS)

    Bachinsky, Gordon S.

    1995-06-01

    The dynamic interaction that occurs at the rail/wheel interface of any rail system is significantly influenced by rail and wheel profiles. In an effort to enhance this interaction, railways and transit systems often employ rail grinding as a means to maintain a defined rail profile. The cost to perform this procedure can be very high, sometimes exceeding $DLR25,000 per day for the use of a large grinding machine (with up to 128 grinding motors-each motor being 20 hp or more). Because of this, it is imperative that the work be done efficiently and accurately. In recent years there has been substantial research into the optimization of rail profiles. The National Research Council (NRC) of Canada is one research facility that has generated a unique, precise set of specified profiles for use in heavy-haul railway operations. To implement these profiles in a consistent manner, during rail grinding operations, requires some type of measurement system that provides feedback to the field staff. Up until recently, this has been accomplished with a manual BAR gauge that is fitted with a set of accurate profile templates. The BAR gauge, which initially was fitted with four specified templates, is now equipped with ten such templates. To obtain the full potential of benefits from these profiles requires more precise grinding than that which has been achieved in the past. The other problem with the current manual profile measurement (BAR) method is that it is somewhat slow and cumbersome and the differences between profiles is quite small (i.e. 0.020 inch or less). In order to enhance their rail grinding management support, ARM pursued an automated system that would optically measure rail profiles very fast and accurately from a hy-rail vehicle and compare them with the NRC profiles. Another important feature that was desired in this system was the ability to measure the relative position of one profile with respect to the other (i.e. left versus right rail). Such a system

  4. Dressing of fine grained diamond grinding wheels for ultra precision grinding of structured molds in brittle hard materials

    NASA Astrophysics Data System (ADS)

    Bletek, Thomas; Klocke, Fritz; Hünten, Martin; Dambon, Olaf

    2013-09-01

    The manufacturing of structured molds calls for alternatives in terms of grinding wheel geometry and dressing. To manufacture geometric features in the micron range on molds, sharp edged fine grained grinding wheels can be used. A dressing procedure with metal alloy blocks is used to create sharp edged grinding wheels. This paper presents results and achieved tip radii of dressed resin bonded and metal bonded grinding wheels. Furthermore, a grinding test on a tungsten carbide mold is carried out to create a diffractive structure and the achieved form accuracy and surface roughness are presented.

  5. Static cylindrical matter shells

    NASA Astrophysics Data System (ADS)

    Arık, Metin; Delice, Özgür

    2005-08-01

    Static cylindrical shells composed of massive particles arising from matching of two different Levi-Civita space-times are studied for the shell satisfying either an isotropic or an anisotropic equation of state. We find that these solutions satisfy the energy conditions for certain ranges of the parameters.

  6. Examining Cylindrical Dice

    ERIC Educational Resources Information Center

    Jones, Dustin L.

    2009-01-01

    The author describes an activity where prospective mathematics teachers made hypotheses about the dimensions of a fair cylindrical die and conducted experiments with different cylinders. He also provides a model that estimates the probability that a cylinder would land on the lateral surface, depending on the height and diameter of the cylinder.…

  7. A theoretical and experimental study on the pulsed laser dressing of bronze-bonded diamond grinding wheels

    NASA Astrophysics Data System (ADS)

    Deng, H.; Chen, G. Y.; Zhou, C.; Zhou, X. C.; He, J.; Zhang, Y.

    2014-09-01

    A series of theoretical analyses and experimental investigations were performed to examine a pulsed fiber-laser tangential profiling and radial sharpening technique for bronze-bonded diamond grinding wheels. The mechanisms for the pulsed laser tangential profiling and radial sharpening of grinding wheels were theoretically analyzed, and the four key processing parameters that determine the quality, accuracy, and efficiency of pulsed laser dressing, namely, the laser power density, laser spot overlap ratio, laser scanning track line overlap ratio, and number of laser scanning cycles, were proposed. Further, by utilizing cylindrical bronze wheels (without diamond grains) and bronze-bonded diamond grinding wheels as the experimental subjects, the effects of these four processing parameters on the removal efficiency and the surface smoothness of the bond material after pulsed laser ablation, as well as the effects on the contour accuracy of the grinding wheels, the protrusion height of the diamond grains, the sharpness of the grain cutting edges, and the graphitization degree of the diamond grains after pulsed laser dressing, were explored. The optimal values of the four key processing parameters were identified.

  8. High-energy-density cylindrical capacitors

    NASA Technical Reports Server (NTRS)

    Parker, R. D.; Zelik, J. A.

    1979-01-01

    Manufacturing technique produces high quality metalized-film cylindrical capacitors of energy density greater than 0.1 J/g uncased, using either 24-gage polyvinylidene flouride or 14-gage polycarbonate film. Components are wound wrinkle-free on hollow PTFE cores, using winding machine that applies constant dynamically controlled tension to film during winding operation.

  9. First Grinding of a Rock on Mars

    NASA Technical Reports Server (NTRS)

    2004-01-01

    The round, shallow depression in this image resulted from history's first grinding of a rock on Mars. The rock abrasion tool on NASA's Spirit rover ground off the surface of a patch 45.5 millimeters (1.8 inches) in diameter on a rock called Adirondack during Spirit's 34th sol on Mars, Feb. 6, 2004. The hole is 2.65 millimeters (0.1 inch) deep, exposing fresh interior material of the rock for close inspection with the rover's microscopic imager and two spectrometers on the robotic arm. This image was taken by Spirit's panoramic camera, providing a quick visual check of the success of the grinding. The rock abrasion tools on both Mars Exploration Rovers were supplied by Honeybee Robotics, New York, N.Y.

  10. First Grinding of a Rock on Mars

    NASA Technical Reports Server (NTRS)

    2004-01-01

    The round, shallow depression in this image resulted from history's first grinding of a rock on Mars. The rock abrasion tool on NASA's Spirit rover ground off the surface of a patch 45.5 millimeters (1.8 inches) in diameter on a rock called Adirondack during Spirit's 34th sol on Mars, Feb. 6, 2004. The hole is 2.65 millimeters (0.1 inch) deep, exposing fresh interior material of the rock for close inspection with the rover's microscopic imager and two spectrometers on the robotic arm. This image was taken by Spirit's panoramic camera, providing a quick visual check of the success of the grinding. The rock abrasion tools on both Mars Exploration Rovers were supplied by Honeybee Robotics, New York, N.Y.

  11. Dressing of diamond grinding wheels by abrasive water jet for freeform optical surface grinding

    NASA Astrophysics Data System (ADS)

    Wang, Wei; Yao, Peng; Li, Chengwu; Huang, Chuanzhen; Wang, Jun; Zhu, Hongtao; Liu, Zengwen

    2014-08-01

    During the ultra-precision grinding of a large aperture mirror made of RB-SiC, the grinding wheel becomes dull rapidly, which will lead to an increase of grinding force and a decrease of grinding ratio. In this paper, diamond grinding sticks were dressed with micro SiC abrasive water jet and water jet. Through single factorial experiments, the influence of jet pressure on the dressing performance was investigated. To analyze and evaluate the effect of dressing quantitatively, the 3D roughness and the wheel topography were measured and compared with laser scanning confocal microscope before and after dressing. The experimental results show that the abrasive grains are well protruded from binder and the distribution of the abrasive grains becomes uniform after dressing by abrasive water jet when the dressing parameters are properly selected. The dressing performance of abrasive water jet is much better than water jet. For dressing ultra-fine grit size wheels, the abrasive size of the jet should be smaller than the wheel grit size to achieve a better result. The jet pressure is an obvious influence factor of the surface topography.

  12. Cylindrical roller bearings with profiled contacting surfaces

    NASA Astrophysics Data System (ADS)

    Creţu, S. S.

    2017-02-01

    An initial loading of cylindrical roller bearings in the elastic-plastic domain was performed to induce elastic shakedown phenomena able to change the basic profiles of both, rollers and raceways, which endorses a different value for the basic reference rating life. Fatigue life tests carried out on four lots of NJ206 cylindrical roller bearings revealed much higher values of L10 and Lm criteria for the bearings lots which experienced a suitable initial loading operation in the elastic-plastic domain. The reference rating lives, evaluated by using the lamina technique, confirmed the superiority of bearings lots which undergone an appropriate primary loading in the elastic-plastic domain.

  13. Silica exposure in hand grinding steel castings.

    PubMed

    O'Brien, D; Froehlich, P A; Gressel, M G; Hall, R M; Clark, N J; Bost, P; Fischbach, T

    1992-01-01

    Exposure to silica dust was studied in the grinding of castings in a steel foundry that used conventional personal sampling methods and new real-time sampling techniques developed for the identification of high-exposure tasks and tools. Approximately one-third of the personal samples exceeded the National Institute for Occupational Safety and Health recommended exposure limit for crystalline silica, a fraction similar to that identified in other studies of casting cleaning. Of five tools used to clean the castings, the tools with the largest wheels, a 6-in. grinder and a 4-in. cutoff wheel, were shown to be the major sources of dust exposure. Existing dust control consisted of the use of downdraft grinding benches. The size of the casting precluded working at a distance close enough to the grates of the downdraft benches for efficient capture of the grinding dust. In addition, measurements of air recirculated from the downdraft benches indicated that less than one-half of the respirable particles were removed from the contaminated airstream. Previous studies have shown that silica exposures in the cleaning of castings can be reduced or eliminated through the use of mold coatings, which minimize sand burn-in on the casting surface; by application of high-velocity, low-volume exhaust hoods; and by the use of a nonsilica molding aggregate such as olivine. This study concluded that all these methods would be appropriate control options.

  14. Lapping: Polishing and shear mode grinding

    SciTech Connect

    Brown, N.J.

    1990-02-01

    It is the thesis of this paper that shear mode grinding (SMG), (ductile grinding, nanogrinding, fractureless grinding) is just a particular form of polishing. It may be unique in that it can involve a hard wheel of very precise dimensions compared to the soft laps usually used in polishing. Such a wheel would permit the fabrication of a precision surface on a brittle material such as glass at a precisely located and oriented position on a part. The technological and economic consequences of such a process seem important but the technical obstacles to implementing the technique are for the moment formidable. It is in production in Japan. This paper provides a bit of understanding of that process obtained by making an end run around the obstacles to view the process from the vantage point of lapping. The paper will lay out some of the concepts and terminology necessary to understand the papers that have supplied the real labor to get us to this point. It will refer to parts of this work briefly in passing so the reader who needs the details knows where to look, and for what, in the bibliography appended. 32 refs., 5 figs.

  15. Freeform grinding and polishing with PROSurf

    NASA Astrophysics Data System (ADS)

    Wolfs, Franciscus; Fess, Edward; DeFisher, Scott; Torres, Josh; Ross, James

    2015-10-01

    Recently, the desire to use freeform optics has been increasing, including shapes such as torics and anamorphic aspheres. Freeform optics can be used to expand capabilities of optical systems. They can compensate for limitations in rotationally symmetric optics. These same traits that give freeform optics the ability to improve optical systems also makes them more challenging to manufacture. This holds true for grinding, polishing, and metrology. As freeform optics become more prevalent in the industry, tolerances will become more stringent, requiring deterministic manufacturing processes. To generate freeforms, it is crucial to have control over all aspects of the process. Controlling the surface definition is important for achieving a better surface finish during processing. Metrology will be required to adjust tool paths at various stages in manufacturing. During grinding, metrology will be used to adjust tool positions relative to the nominal tool path to compensate for repeatable machine and tooling error. For polishing, metrology will be used to deterministically adjust dwell relative to the amount of the error in different surface locations, allowing for convergence towards the desired surface at a uniform rate. OptiPro has developed PROSurf, a CAM software package for creating freeform tool paths and applying metrology-based corrections. The software can be used for both grinding and polishing freeform optics. The software has flexibility to allow for different methods of modelling the surface: mathematical equations, solid models, and point clouds. The software is designed to make it easier to manufacture and polish complex freeform optics.

  16. Aroma recovery from roasted coffee by wet grinding.

    PubMed

    Baggenstoss, J; Thomann, D; Perren, R; Escher, F

    2010-01-01

    Aroma recovery as determined by solid phase microextraction-gas chromatography-mass spectrometry (SPME-GC-MS) was compared in coffees resulting from conventional grinding processes, and from wet grinding with cold and hot water. Freshly roasted coffee as well as old, completely degassed coffee was ground in order to estimate the relationship of internal carbon dioxide pressure in freshly roasted coffee with the aroma loss during grinding. The release of volatile aroma substances during grinding was found to be related to the internal carbon dioxide pressure, and wet grinding with cold water was shown to minimize losses of aroma compounds by trapping them in water. Due to the high solubility of roasted coffee in water, the use of wet-grinding equipment is limited to processes where grinding is followed by an extraction step. Combining grinding and extraction by the use of hot water for wet grinding resulted in considerable losses of aroma compounds because of the prolonged heat impact. Therefore, a more promising two-step process involving cold wet grinding and subsequent hot extraction in a closed system was introduced. The yield of aroma compounds in the resulting coffee was substantially higher compared to conventionally ground coffee.

  17. Static cylindrically symmetric spacetimes

    NASA Astrophysics Data System (ADS)

    Fjällborg, Mikael

    2007-05-01

    We prove the existence of static solutions to the cylindrically symmetric Einstein Vlasov system, and we show that the matter cylinder has finite extension in two of the three spatial dimensions. The same results are also proved for a quite general class of equations of state for perfect fluids coupled to the Einstein equations, extending the class of equations of state considered by Bicak et al (2004 Class. Quantum Grav.21 1583). We also obtain this result for the Vlasov Poisson system.

  18. 'Endurance' All Around (cylindrical)

    NASA Technical Reports Server (NTRS)

    2004-01-01

    This 360-degree view of the terrain surrounding NASA's Mars Exploration Rover Opportunity was taken on the rover's 171st sol on Mars (July 17, 2004). It was assembled from images taken by the rover's navigation camera at a position referred to as 'site 33.' Opportunity had driven 11 meters (36 feet) into 'Endurance Crater.' The view is a cylindrical projection with geometrical seam correction.

  19. Hilly Surroundings (cylindrical)

    NASA Technical Reports Server (NTRS)

    2004-01-01

    This 360-degree view of the terrain surrounding NASA's Mars Exploration Rover Spirit was taken on the rover's 189th sol on Mars (July 15, 2004). It was assembled from images taken by the rover's navigation camera at a position referred to as Site 72, which is at the base of the 'West Spur' portion of the 'Columbia Hills.' The view is presented in a cylindrical projection with geometrical seam correction.

  20. Study of contamination sources in the process of cryogenic grinding.

    PubMed

    Pouzar, Miloslav; Krejcová, Anna; Cernohorský, Tomás; Pesková, Kvĕta

    2008-07-15

    The study of contamination effect during cryogenic grinding of pure cellulose was carried out. The optimisation of important parameters of the grinding process (pre-cooling time, grinding time, cooling time and number of cycles) was performed and the different sources of a possible contamination of samples (earlier processed sample, metal parts of grinding tool) were evaluated. The results of ICP-oa-TOF MS analysis after microwave digestion of cellulose samples were used in this study. Significant contamination of cellulose samples by Fe at the level 130 microg kg(-1) caused by wearing of steel stoppers and an impact bar was detected. Cross-contamination by Fe, Cr, Mn and Cu at the level 400, 200, 200 and 2100 microg kg(-1), respectively was caused by previous grinding of electro-waste sample. This cross-contamination was possible to be avoided by changing of a polycarbonate part of a grinding vessel.

  1. A Wavelet-Based Methodology for Grinding Wheel Condition Monitoring

    SciTech Connect

    Liao, T. W.; Ting, C.F.; Qu, Jun; Blau, Peter Julian

    2007-01-01

    Grinding wheel surface condition changes as more material is removed. This paper presents a wavelet-based methodology for grinding wheel condition monitoring based on acoustic emission (AE) signals. Grinding experiments in creep feed mode were conducted to grind alumina specimens with a resinoid-bonded diamond wheel using two different conditions. During the experiments, AE signals were collected when the wheel was 'sharp' and when the wheel was 'dull'. Discriminant features were then extracted from each raw AE signal segment using the discrete wavelet decomposition procedure. An adaptive genetic clustering algorithm was finally applied to the extracted features in order to distinguish different states of grinding wheel condition. The test results indicate that the proposed methodology can achieve 97% clustering accuracy for the high material removal rate condition, 86.7% for the low material removal rate condition, and 76.7% for the combined grinding conditions if the base wavelet, the decomposition level, and the GA parameters are properly selected.

  2. Kinetic study of ferronickel slag grinding at variation of ball filling and ratio of feed to grinding balls

    NASA Astrophysics Data System (ADS)

    Sanwani, Edy; Ikhwanto, Muhammad

    2017-01-01

    The objective of this paper is to investigate the effect of ball filling and ratio of feed to grinding balls on the kinetic of grinding of ferronickel slag in a laboratory scale ball mill. The experiments were started by crushing the ferronickel slag samples using a roll crusher to produce -3 mesh (-6.7 mm) product. This product, after sampling and sample dividing processes, was then used as feed for grinding process. The grinding was performed with variations of ball filling and ratio of feed to grinding balls for 150 minutes. At every certain time interval, particle size analysis was carried out on the grinding product. The results of the experiments were also used to develop linear regression model of the effect of grinding variables on the P80 of the product. Based on this study, it was shown that P80 values of the grinding products declined sharply until 70 minutes of grinding time due to the dominant mechanism of impact breakage and then decreased slowly after 70 minutes until 150 minutes of grinding time due to dominant mechanism of attrition breakage. Kinetics study of the grinding process on variations of grinding ball filling showed that the optimum rate of formation of fine particles for 20%, 30%, 40% and 50% mill volume was achieved at a particle size of 400 µm in which the best initial rate of formation occurred at 50% volume of mill. At the variations of ratio of feed to grinding balls it was shown that the optimum rate of grinding for the ratio of 1:10, 1: 8 and 1: 6 was achieved at a particle size of 400 µm and for the ratio of 1: 4 was at 841 µm in which the best initial rate of formation occurred at a 1:10 ratio. In this study, it was also produced two regression models that can predict the P80 value of the grinding product as a function of the variables of grinding time, ball filling and the ratio of the feed to grinding balls.

  3. Recordkeeping practices of beef grinding activities at retail establishments.

    PubMed

    Gould, L Hannah; Seys, Scott; Everstine, Karen; Norton, Dawn; Ripley, Danny; Reimann, David; Dreyfuss, Moshe; Chen, Wu San; Selman, Carol A

    2011-06-01

    Ground beef has been implicated as a transmission vehicle in foodborne outbreaks of infection with pathogens such as Escherichia coli O157:H7 and Salmonella. During outbreak investigations, traceback of contaminated beef to the producing facility is often unsuccessful because of inadequate recordkeeping at retail establishments that grind beef products. We conducted a survey in three states participating in the Environmental Health Specialists Network to describe beef grinding and recordkeeping practices at retail establishments. In each establishment that maintained grinding logs, three randomly selected records were reviewed to determine whether important data elements for traceback investigations were recorded. One hundred twenty-five stores were surveyed, of which 60 (49%) kept grinding logs, including 54 (74%) of 73 chain stores and 6 (12%) of 51 independent stores. One hundred seventy-six grinding records from 61 stores were reviewed. Seventy-three percent of the records included the establishment code of the source beef, 72% included the grind date and time, and 59% included the lot number of the source beef. Seventy-five percent of records noted whether trimmings were included in grinds, and 57% documented cleanup activities. Only 39 (22%) records had all of these variables completed. Of stores that did not keep grinding logs, 40% were unaware of their purpose. To facilitate effective and efficient traceback investigations by regulatory agencies, retail establishments should maintain records more detailed and complete of all grinding activities.

  4. Grinding tool for making hemispherical bores in hard materials

    DOEpatents

    Duran, E.L.

    1985-04-03

    A grinding tool for forming hemispherical bores in hard materials such as boron carbide. The tool comprises a hemicircular grinding bit, formed of a metal bond diamond matrix, which is mounted transversely on one end of a tubular tool shaft. The bit includes a spherically curved outer edge surface which is the active grinding surface of the tool. Two coolant fluid ports on opposite sides of the bit enable introduction of coolant fluid through the bore of the tool shaft so as to be emitted adjacent the opposite sides of the grinding bit, thereby providing optimum cooling of both the workpiece and the bit.

  5. Observations on the grinding of alumina with variations in belt speed, load, sample rotation, and grinding fluids

    SciTech Connect

    Schwartz, C.J.; Bahadur, S.

    1998-07-01

    The volume of material removed in the grinding of alumina on a diamond-impregnated grinding belt was studied. Four grinding process parameters were tested: belt speed, normal load at the pin's contact surface, sample rotation during grinding, and grinding fluid. The results showed that at low loads the belts speed did not have a significant effect on material removal rates; however, the material removal rate decreased at higher loads combined with higher speeds. It decreased, in particular, when the sample was also rotated. Of the fluids used, the 50% ethylene glycol--50% water mixture produced the highest material removal rates while the lowest were produced by biodegradable soybean oil. The test conditions that produced high temperatures at the contact surface contributed to plowing as opposed to cutting and resulted in reduced material removal rates. The reasons for these variations were investigated by scanning electron microscopy of the surfaces, which revealed evidence of plastic deformation and temperature rise during grinding.

  6. Cylindrical optic figuring dwell time optimization

    NASA Astrophysics Data System (ADS)

    Waluschka, Eugene

    2000-11-01

    The Constellation-X, grazing incidence, x-ray telescope may be fabricated from replicated segments. A series of mandrels will serve as the 'masters' in the replication processes. Diamond turning (milling) followed by abrasive figuring followed by a super polishing are the steps currently envisioned in making just one (of many) mandrel. The abrasive figuring of a mandrel is accomplished by moving a grinding tool along a helical path on this almost cylindrical surface. The measurement of the surface is, however, performed along 'axial' scan lines which intercept this helical path. This approach to figuring and measuring permits a relatively simple scheme to be implemented for the determination of the optimal dwell times of the figuring tool. These optimal dwell times are determined by a deconvolution which approaches the problem in a linear programming context and uses the Simplex Method. The approach maximizes the amount of material removed at any point subject to inequality constraints. The effects of using these 'optimum' dwell times is to significantly improve the tools effectiveness at removing the higher spatial frequencies while staying (strictly) within the bounds and constraints imposed by the hardware. In addition, the ringing at the edges of the optic, frequently present in deconvolution problems, is completely eliminated.

  7. On-machine precision preparation and dressing of ball-headed diamond wheel for the grinding of fused silica

    NASA Astrophysics Data System (ADS)

    Chen, Mingjun; Li, Ziang; Yu, Bo; Peng, Hui; Fang, Zhen

    2013-09-01

    In the grinding of high quality fused silica parts with complex surface or structure using ball-headed metal bonded diamond wheel with small diameter, the existing dressing methods are not suitable to dress the ball-headed diamond wheel precisely due to that they are either on-line in process dressing which may causes collision problem or without consideration for the effects of the tool setting error and electrode wear. An on-machine precision preparation and dressing method is proposed for ball-headed diamond wheel based on electrical discharge machining. By using this method the cylindrical diamond wheel with small diameter is manufactured to hemispherical-headed form. The obtained ball-headed diamond wheel is dressed after several grinding passes to recover geometrical accuracy and sharpness which is lost due to the wheel wear. A tool setting method based on high precision optical system is presented to reduce the wheel center setting error and dimension error. The effect of electrode tool wear is investigated by electrical dressing experiments, and the electrode tool wear compensation model is established based on the experimental results which show that the value of wear ratio coefficient K' tends to be constant with the increasing of the feed length of electrode and the mean value of K' is 0.156. Grinding experiments of fused silica are carried out on a test bench to evaluate the performance of the preparation and dressing method. The experimental results show that the surface roughness of the finished workpiece is 0.03 μm. The effect of the grinding parameter and dressing frequency on the surface roughness is investigated based on the measurement results of the surface roughness. This research provides an on-machine preparation and dressing method for ball-headed metal bonded diamond wheel used in the grinding of fused silica, which provides a solution to the tool setting method and the effect of electrode tool wear.

  8. Cylindrical coordinate representation for multiband Hamiltonians

    NASA Astrophysics Data System (ADS)

    Takhtamirov, Eduard

    2012-10-01

    Rotationally invariant combinations of the Brillouin zone-center Bloch functions are used as basis function to express in cylindrical coordinates the valence-band and Kane envelope-function Hamiltonians for wurtzite and zinc-blende semiconductor heterostructures. For cylindrically symmetric systems, this basis allows to treat the envelope functions as eigenstates of the operator of projection of total angular momentum on the symmetry axis, with the operator's eigenvalue conventionally entering the Hamiltonians as a parameter. Complementing the Hamiltonians with boundary conditions for the envelope functions on the symmetry axis, we present for the first time a complete formalism for efficient modeling and description of multiband electron states in low-dimensional semiconductor structures with cylindrical symmetry. To demonstrate the potency of the cylindrical symmetry approximation and establish a criterion of its applicability for actual structures, we map the ground and several excited valence-band states in an isolated wurtzite GaN quantum wire of a hexagonal cross-section to the states in an equivalent quantum wire of a circular cross-section.

  9. SCC of 2304 Duplex Stainless Steel—Microstructure, Residual Stress and Surface Grinding Effects

    PubMed Central

    Zhou, Nian; Peng, Ru Lin; Schönning, Mikael; Pettersson, Rachel

    2017-01-01

    The influence of surface grinding and microstructure on chloride induced stress corrosion cracking (SCC) behavior of 2304 duplex stainless steel has been investigated. Grinding operations were performed both parallel and perpendicular to the rolling direction of the material. SCC tests were conducted in boiling magnesium chloride according to ASTM G36; specimens were exposed both without external loading and with varied levels of four-point bend loading. Residual stresses were measured on selected specimens before and after exposure using the X-ray diffraction technique. In addition, in-situ surface stress measurements subjected to four-point bend loading were performed to evaluate the deviation between the actual applied loading and the calculated values according to ASTM G39. Micro-cracks, initiated by grinding induced surface tensile residual stresses, were observed for all the ground specimens but not on the as-delivered surfaces. Loading transverse to the rolling direction of the material increased the susceptibility to chloride induced SCC. Grinding induced tensile residual stresses and micro-notches in the as-ground surface topography were also detrimental. PMID:28772582

  10. SCC of 2304 Duplex Stainless Steel-Microstructure, Residual Stress and Surface Grinding Effects.

    PubMed

    Zhou, Nian; Peng, Ru Lin; Schönning, Mikael; Pettersson, Rachel

    2017-02-23

    The influence of surface grinding and microstructure on chloride induced stress corrosion cracking (SCC) behavior of 2304 duplex stainless steel has been investigated. Grinding operations were performed both parallel and perpendicular to the rolling direction of the material. SCC tests were conducted in boiling magnesium chloride according to ASTM G36; specimens were exposed both without external loading and with varied levels of four-point bend loading. Residual stresses were measured on selected specimens before and after exposure using the X-ray diffraction technique. In addition, in-situ surface stress measurements subjected to four-point bend loading were performed to evaluate the deviation between the actual applied loading and the calculated values according to ASTM G39. Micro-cracks, initiated by grinding induced surface tensile residual stresses, were observed for all the ground specimens but not on the as-delivered surfaces. Loading transverse to the rolling direction of the material increased the susceptibility to chloride induced SCC. Grinding induced tensile residual stresses and micro-notches in the as-ground surface topography were also detrimental.

  11. Learning Activity Packets for Grinding Machines. Unit I--Grinding Machines.

    ERIC Educational Resources Information Center

    Oklahoma State Board of Vocational and Technical Education, Stillwater. Curriculum and Instructional Materials Center.

    This learning activity packet (LAP) is one of three that accompany the curriculum guide on grinding machines. It outlines the study activities and performance tasks for the first unit of this curriculum guide. Its purpose is to aid the student in attaining a working knowledge of this area of training and in achieving a skilled or moderately…

  12. Learning Activity Packets for Grinding Machines. Unit II--Surface Grinding.

    ERIC Educational Resources Information Center

    Oklahoma State Board of Vocational and Technical Education, Stillwater. Curriculum and Instructional Materials Center.

    This learning activity packet (LAP) is one of three that accompany the curriculum guide on grinding machines. It outlines the study activities and performance tasks for the second unit of this curriculum guide. Its purpose is to aid the student in attaining a working knowledge of this area of training and in achieving a skilled or moderately…

  13. Impact resistance of guards on grinding machines.

    PubMed

    Mewes, Detlef; Mewes, Olaf; Herbst, Peter

    2011-01-01

    Guards on machine tools are meant to protect persons from injuries caused by parts ejected with high kinetic energy from the machine's working zone. With respect to stationary grinding machines, Standard No. EN 13218:2002, therefore, specifies minimum wall thicknesses for guards. These values are mainly based on estimations and experience instead of systematic experimental investigations. This paper shows to what extent simple impact tests with standardizable projectiles can be used as basis for the evaluation of the impact resistance of guards, provided that not only the kinetic energy of the projectiles used but also, among others, their geometry corresponds to the abrasive product fragments to be expected.

  14. Dependence of rates of breakage on fines content in wet ball mill grinding

    NASA Astrophysics Data System (ADS)

    Bhattacharyya, Anirban

    The following research fundamentally deals with the cause and implications of nonlinearities in breakage rates of materials in wet grinding systems. The innate dependence of such nonlinearities on fines content and the milling environment during wet grinding operations is also tested and observed. Preferential breakage of coarser size fractions as compared to the finer size fractions in a particle population were observed and discussed. The classification action of the pulp was deemed to be the probable cause for such a peculiarity. Ores with varying degrees of hardness and brittleness were used for wet grinding experiments, primarily to test the variations in specific breakage rates as a function of varying hardness. For this research, limestone, quartzite, and gold ore were used. The degree of hardness is of the order of: limestone, quartzite, gold ore. Selection and breakage function parameters were determined in the course of this research. Functional forms of these expressions were used to compare experimentally derived parameter estimates. Force-fitting of parameters was not done in order to examine the realtime behavior of particle populations in wet grinding systems. Breakage functions were established as being invariant with respect to such operating variables like ball load, mill speed, particle load, and particle size distribution of the mill. It was also determined that specific selection functions were inherently dependent on the particle size distribution in wet grinding systems. Also, they were consistent with inputs of specific energy, according to grind time. Nonlinearity trends were observed for 1st order specific selection functions which illustrated variations in breakage rates with incremental inputs of grind time and specific energy. A mean particle size called the fulcrum was noted below which the nonlinearities in the breakage trends were observed. This magnitude of the fulcrum value varied with percent solids and slurry filling, indicating

  15. Thermal aspects of grinding: Heat transfer to workpiece, wheel, and fluid

    SciTech Connect

    Lavine, A.S.; Jen, T.C. )

    1991-05-01

    A model of heat transfer in grinding has been developed that considers heat removed from the grinding zone by the workpiece, abrasive grains, and grinding fluid. This model eliminates the need to specify the fraction of the total grinding power that enters the workpiece, or the convection coefficient due to the grinding fluid. The dependence of the workpiece temperature on the various grinding parameters has been explored.

  16. Cup Cylindrical Waveguide Antenna

    NASA Technical Reports Server (NTRS)

    Acosta, Roberto J.; Darby, William G.; Kory, Carol L.; Lambert, Kevin M.; Breen, Daniel P.

    2008-01-01

    The cup cylindrical waveguide antenna (CCWA) is a short backfire microwave antenna capable of simultaneously supporting the transmission or reception of two distinct signals having opposite circular polarizations. Short backfire antennas are widely used in mobile/satellite communications, tracking, telemetry, and wireless local area networks because of their compactness and excellent radiation characteristics. A typical prior short backfire antenna contains a half-wavelength dipole excitation element for linear polarization or crossed half-wavelength dipole elements for circular polarization. In order to achieve simultaneous dual circular polarization, it would be necessary to integrate, into the antenna feed structure, a network of hybrid components, which would introduce significant losses. The CCWA embodies an alternate approach that entails relatively low losses and affords the additional advantage of compactness. The CCWA includes a circular cylindrical cup, a circular disk subreflector, and a circular waveguide that serves as the excitation element. The components that make it possible to obtain simultaneous dual circular polarization are integrated into the circular waveguide. These components are a sixpost polarizer and an orthomode transducer (OMT) with two orthogonal coaxial ports. The overall length of the OMT and polarizer (for the nominal middle design frequency of 2.25 GHz) is about 11 in. (approximately equal to 28 cm), whereas the length of a commercially available OMT and polarizer for the same frequency is about 32 in. (approximately equal to 81 cm).

  17. Cylindrical laser welder

    NASA Astrophysics Data System (ADS)

    Honeycutt, T. E.; Roberts, T. G.

    1986-05-01

    Brass retainer rings are currently fastened to artillery shells by spinning each shell at a high rate and then jamming the ring on it so that it is fastened or welded by friction between the two objects. This is an energy-inefficient process which heats and weakens more material than is desirable. The shell spinning at a high rate is also potentially dangerous. A laser welder is provided that generates output energy focused on a circular or cylindrical shape for simultaneously welding around a 360 degs circumference without unnecessarily heating large amounts of material. The welder may be used to fasten cylindrical shaped objects, gears and shafts together, which is difficult to do by conventional means. The welder may also be used to fasten one cylinder to another. To accomplish the welding, a laser has an unstable optical cavity arranged with its feedback mirror centered to generate a circular output beam having an obscuration in the center. A circularly-symmetric, off-axis concave mirror focuses the output beam onto the objects being fastened and away from the center line or axis of the circular beam.

  18. 30 CFR 75.1723 - Stationary grinding machines; protective devices.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... devices. 75.1723 Section 75.1723 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF....1723 Stationary grinding machines; protective devices. (a) Stationary grinding machines other than special bit grinders shall be equipped with: (1) Peripheral hoods (less than 90° throat openings) capable...

  19. 7 CFR 58.726 - Cutting and grinding.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... 7 Agriculture 3 2011-01-01 2011-01-01 false Cutting and grinding. 58.726 Section 58.726 Agriculture Regulations of the Department of Agriculture (Continued) AGRICULTURAL MARKETING SERVICE (Standards... Procedures § 58.726 Cutting and grinding. The trimmed and cleaned cheese should be cut into sections...

  20. [Automatic grinding of undecalcified bone sections with exact adjustment of thickness].

    PubMed

    Stürmer, K M

    1979-01-01

    A new grinding machine for preparing thin undecalcified bone sections after methylmethacrylate embedding is described. About 20 rather small bone sections can be ground at the same time; bigger specimens, up to 8 cm of length, are allowed. Bone sections are mounted on a cylindrical specimen holder by an adhesive film. Then the final thickness of the sections is exactly adjusted by screwing three rubies out of the holder's bottom. Now the prepared holder is set in a guide ring on a turntable carrying a rough ended glass plate. The desired thickness of the sections is reached as soon as the three rubies touch the glass surface. The variation in the thickness of the sections is less than +/- 3 micron. The machine is simply constructed, easily to handle and rapidly to clean.

  1. Three-dimensional measurement and characterization of grinding tool topography

    NASA Astrophysics Data System (ADS)

    Cui, Changcai; Blunt, Liam; Jiang, Xiangqian; Xu, Xipeng; Huang, Hui; Ye, Ruifang

    2013-01-01

    A comprehensive 3-dimensional measurement and characterization method for grinding tool topography was developed. A stylus instrument (SOMICRONIC, France) was used to measure the surface of a metal-bonded diamond grinding tool. The sampled data was input the software SurfStand developed by Centre for Precision Technology (CPT) for reconstruction and further characterization of the surface. Roughness parameters pertaining to the general surface and specific feature parameters relating to the grinding grits, such as height and angle peak curvature have been calculated. The methodology of measurement has been compared with that using an optical microscope. The comparison shows that the three-dimensional characterization has distinct advantages for grinding tool topography assessment. It is precise, convenient and comprehensive so it is suitable for precision measurement and analysis where an understanding of the grinding tool and its cutting ability are required.

  2. Dynamical aspects in modeling long cantilevering workpieces in tool grinding

    NASA Astrophysics Data System (ADS)

    de Payrebrune, K. M.; Kröger, M.

    2015-10-01

    Tool grinding is a complex process in which temporal dynamics of workpiece and grinding wheel, and the material removal process itself, affect the quality of the workpiece. Many existing models already provide the option to study the dynamics of workpiece and grinding wheel or cutting forces and material removal processes, but mostly do not combine these aspects. Here, workpiece dynamics are studied in relation to its structural and geometrical changing properties during machining, and are used to simulate the vibrations and deformation of the workpiece during grinding. In combination with models for the grinding wheel and the material removal process, dependencies of the workpiece dynamics on the workpieces quality are studied and results from this hybrid model are in excellent agreement with empirical measurements. Furthermore, the results demonstrate the significant effects of deformations of the workpiece on its final geometry.

  3. Technological Aspects of Forming the Surface Microrelief of Low-Wear Coatings after Electro-Diamond Grinding

    NASA Astrophysics Data System (ADS)

    Burov, V. G.; Yanpolskiy, V. V.; Rakhimyanov, K. Kh

    2016-04-01

    The results of electro-diamond grinding of coatings based on the WC25 powder material are presented in the paper. It is shown that after electro-diamond grinding of the WC25 coating, an obtained magnitude (Ra=2.02µm) of surface roughness doesn’t meet the qualifying standards to parts surface working in wear-out conditions. The forming of the obtained microrelief is probably connected to the features of electrochemical dissolution of the WC25 coating material in the electrolyte being used. Based on the polarization studies, it is revealed that the electrochemical dissolution character of the indicated coating in the water solution of 10%NaNO3 is determined by the dissolution character of cobalt (Co) component. The intensive cobalt (Co) dissolution during the electro-diamond grinding of the WC25 coating leads to the tungsten carbide chipping by the grinding disk particles that increases the roughness. One of the way to improve the surface quality of low-wear coatings after electro-diamond grinding is an introduction of an additional step in a technological process, carrying out with the switched off source of technological current. For realization of the process according to this scheme a technological dimension chain is made which takes into consideration the dissolution value of the most active coating composition element while the calculating of the operating dimensions of a detail.

  4. Cocrystal Formation through Mechanochemistry: from Neat and Liquid-Assisted Grinding to Polymer-Assisted Grinding.

    PubMed

    Hasa, Dritan; Rauber, Gabriela Schneider; Voinovich, Dario; Jones, William

    2015-06-15

    Mechanochemistry is an effective method for the preparation of multicomponent crystal systems. In the present work, we propose an alternative to the established liquid-assisted grinding (LAG) approach. Polymer-assisted grinding (POLAG) is demonstrated to provide a new class of catalysts for improving reaction rate and increasing product diversity during mechanochemical cocrystallization reactions. We demonstrate that POLAG provides advantages comparable to the conventional liquid-assisted process, whilst eliminating the risk of unwanted solvate formation as well as enabling control of resulting particle size. It represents a new approach for the development of functional materials through mechanochemistry, and possibly opens new routes toward the understanding of the mechanisms and pathways of mechanochemical cocrystal formation.

  5. Characterization of cellulose nanofibrillation by micro grinding

    NASA Astrophysics Data System (ADS)

    Nair, Sandeep S.; Zhu, J. Y.; Deng, Yulin; Ragauskas, Arthur J.

    2014-04-01

    A fundamental understanding of the morphological development of cellulose fibers during fibrillation using micro grinder is very essential to develop effective strategies for process improvement and to reduce energy consumption. We demonstrated some simple measures for characterizing cellulose fibers fibrillated at different fibrillation times through the grinder. The morphology and degree of fibrillation of the samples at different stages of fibrillation were characterized. The fibrillation and mechanical properties reached a maximum in 2 h, and did not show any significant change with further grinding. The lateral dimensions of the smallest nanofibrils were between 15 and 40 nm. A slight reduction in the crystallinity and degree of polymerization did not lead to decrease in mechanical properties of cellulose films. The lower tensile properties at the initial stages of fibrillation are mainly due to the presence of limited refined and heterogeneously treated fibers.

  6. Chirality Change by Grinding Crystals in Solution

    NASA Astrophysics Data System (ADS)

    Viedma, Cristobal

    2010-07-01

    One of the greatest unsolved problems in chemistry is the origin of homochirality in the biosphere, that is, the fact that l-amino acids and d-sugars dominate in biology, while laboratory experiments with stereoselective reactions only produce racemic mixtures. Several models have been proposed to address the question of how enantiomerically pure solutions or crystalline phases could have emerged from a presumably racemic prebiotic world. Here we show that two populations of amino acid crystals of "left" and "right" hand cannot coexist in solution: one of the chiral populations disappears in an irreversible autocatalytic process that nurtures the other one. Final and complete chiral purity seems to be an inexorable fate in our systems, under grinding, in the course of the common process of growth-dissolution. This unexpected chiral symmetry breaking has become firmly established but the underlying mechanism is being debated and we have no definitive answer.

  7. Cylindrical quasi-Gaussian beams.

    PubMed

    Mitri, F G

    2013-11-15

    Making use of the complex-source-point method in cylindrical coordinates, an exact solution representing a cylindrical quasi-Gaussian beam of arbitrary waist w(0) satisfying both the Helmholtz and Maxwell's equations is introduced. The Cartesian components of the electromagnetic field are derived stemming from different polarizations of the magnetic and electric vector potentials based on Maxwell's vectorial equations and Lorenz's gauge condition, without any approximations. Computations illustrate the theory for tightly focused and quasi-collimated cylindrical beams. The results are particularly useful in beam-forming design using high-aperture or collimated cylindrical laser beams in imaging microscopy, particle manipulation, optical tweezers, and the study of scattering, radiation forces, and torque on cylindrical structures.

  8. Acoustic emission monitoring of high speed grinding of silicon nitride

    PubMed

    Hwang; Whitenton; Hsu; Blessing; Evans

    2000-03-01

    Acoustic emission (AE) monitoring of a machining process offers real-time sensory input which could provide tool condition and part quality information that is critical to effective process control. However, the choice of sensor, its placement, and how to process the data and extract useful information are challenging application-specific questions which researchers must consider. Here we report an effort to resolve these questions for the case of high speed grinding of silicon nitride using an electroplated single-layered diamond wheel. A grinding experiment was conducted at a wheel speed of 149 m s-1 and continued until the end of the useful wheel life. AE signal data were then collected for each complete pass at given grinding times throughout the useful wheel life. We found that the amplitude of the AE signal monotonically increases with wheel wear, as do grinding forces and energy. Furthermore, the signal power contained in the AE signal proportionally increases with the associated grinding power, which suggests that the AE signal could provide quantitative information of wheel wear in high-speed grinding, and could also be used to determine when the grinding wheel needs replacement.

  9. Investigation of machining mechanism of monocrystalline silicon in nanometric grinding

    NASA Astrophysics Data System (ADS)

    He, Liping; Zhu, Fulong; Liu, Yuhong; Liu, Sheng

    2017-05-01

    Monocrystalline silicon is the foundation of the computer industry, so it has a great significance to study the ultra-high precision machining of silicon. Molecular dynamics has been proved as a very effective method for the study of ultra-precision machining in nanoscale. During the grinding of brittle materials in nano-level, there are some unique phenomena such as brittle-ductile transition. To study the machining mechanism in nanometric grinding of monocrystalline silicon, the subsurface damage of < 0 0 1 > oriented Monocrystalline silicon under different grinding speeds were investigated by means of molecular dynamics simulations. The interactions between different atoms are described by the Morse and Tersoff potential. Based on analyzing the mechanism of diamond tool extrusion induced silicon lattice slip and distortion, the grinding process is explained. The movement of atoms and phase transformation are studied. The results show that there is not enough time for atoms beneath the tool to rearrange when increasing grinding speed at a low speed, which leads to the subsurface damage thickness decreases. When the diamond tool radius is small enough but still bigger than the undeformed chip thickness, the brittle-ductile transition can be achieved in the grinding region. And during the grinding process, the normal force is smaller than the tangential force. However, when the radius of the diamond tool increases to a certain value, the normal force could be larger than the tangential force.

  10. Changes in the aromatic profile of espresso coffee as a function of the grinding grade and extraction time: a study by the electronic nose system.

    PubMed

    Severini, C; Ricci, I; Marone, M; Derossi, A; De Pilli, T

    2015-03-04

    The changes in chemical attributes and aromatic profile of espresso coffee (EC) were studied taking into account the extraction time and grinding level as independent variables. Particularly, using an electronic nose system, the changes of the global aromatic profile of EC were highlighted. The results shown as the major amounts of organic acids, solids, and caffeine were extracted in the first 8 s of percolation. The grinding grade significantly affected the quality of EC probably as an effect of the particle size distribution and the percolation pathways of water through the coffee cake. The use of an electronic nose system allowed us to discriminate the fractions of the brew as a function of the percolation time and also the regular coffee obtained from different grinding grades. Particularly, the aromatic profile of a regular coffee (25 mL) was significantly affected by the grinding level of the coffee grounds and percolation time, which are two variables under the control of the bar operator.

  11. Ultrafine grinding of low-rank coal: Final report

    SciTech Connect

    Bouchillon, C.W.; Steele, W.G.

    1986-08-01

    A study of ultrafine grinding of low-rank coals in a fluid-energy mill was undertaken. This report presents the results of the Phase I effort which included a review of the literature on ultrafine grinding, a review of theories of grinding, a combined grinding and drying experiment on Martin Lake Texas lignite, an evaluation of the energy requirements for the process, and an evaluation of the properties of the products from the grinding tests. A sample of Martin Lake Texas lignite was obtained and a series of tests were conducted in a fluid-energy mill at the Ergon, Inc., Micro-Energy Division development facility at Vicksburg, MS. The grinding fluids used were air at 116 F and steam at 225, 310, 350, 400, and 488 F as measured in the mill. The products of these tests were analyzed for volatile mattr, ash, total moisture, equilibrium moisture, heating value, density distribution, aerodynamic particle size classification, angle of repose, porosity, density, and particle size distribution. ASTM test procedures were followed where applicable. Ultimate and ash mineral analyses were also conducted on the samples. Results of the various tests are presented in detail in the report. In general, the fluid energy mill was used succssfully in simultaneous grinding and drying of the lignite. Particle size reduction to less than 10 microns on a population basis was achieved. The equilibrium moisture of the samples decreased with increasing grinding fluid temperatures. Density distribution studies showed that a significant fraction of the ash appeared in the >1.6 specific gravity particles. The energy required for the grinding/drying process increased with increasing mill temperatures. 29 refs., 18 figs., 13 tabs.

  12. Grinding Wheel Condition Monitoring with Hidden Markov Model-Based Clustering Methods

    SciTech Connect

    Liao, T. W.; Hua, G; Qu, Jun; Blau, Peter Julian

    2006-01-01

    Hidden Markov model (HMM) is well known for sequence modeling and has been used for condition monitoring. However, HMM-based clustering methods are developed only recently. This article proposes a HMM-based clustering method for monitoring the condition of grinding wheel used in grinding operations. The proposed method first extract features from signals based on discrete wavelet decomposition using a moving window approach. It then generates a distance (dissimilarity) matrix using HMM. Based on this distance matrix several hierarchical and partitioning-based clustering algorithms are applied to obtain clustering results. The proposed methodology was tested with feature sequences extracted from acoustic emission signals. The results show that clustering accuracy is dependent upon cutting condition. Higher material removal rate seems to produce more discriminatory signals/features than lower material removal rate. The effect of window size, wavelet decomposition level, wavelet basis, clustering algorithm, and data normalization were also studied.

  13. Cryogenic grinding technology for traditional Chinese herbal medicine

    NASA Astrophysics Data System (ADS)

    Li, Shimo; Ge, Shuangyan; Huang, Zhongping; Wang, Qun; Zhao, Haoping; Pan, Huaiyu

    The fundamental principle of cryogenic grinding (cryogrinding) for Chinese herbal medicine is similar to that of grinding methods for conventional materials, but the compositions are very complex, containing aromatics of high volatility, oils and fats, which are easily oxidized. Using liquid nitrogen or liquid air as the cryogen, all of these thermosensitive Chinese herbal medicines can be ground below their brittle temperature. The colour and other properties of the products of cryo-grinding will not be changed and the flavour and nutrition of the medicines will not be lost.

  14. Effect of wet grinding on structural properties of ball clay

    SciTech Connect

    Purohit, A. Chander, S.; Dhaka, M. S.; Hameed, A.; Singh, P.; Nehra, S. P.

    2015-05-15

    In this paper, the effect of wet grinding on structural properties of ball clay is undertaken. The wet grinding treatment was performed employing ball and vibro mills for different time spells of 2, 4, 8 and 16 hours. The structural properties were carried out using X-ray diffraction (XRD). The structure of ground samples is found to be simple cubic. The crystallographic parameters are calculated and slight change in lattice constant, inter planner spacing and particle size is observed with grinding treatment. The results are in agreement with the available literature.

  15. Applied grinding wheel performance evaluation for optical fabrication

    SciTech Connect

    Piscotty, M.A.; Taylor, J.S.; Blaedel, K.L.

    1996-06-11

    We are collaborating with the Center for Optics Manufacturing (Rochester NY) to develop fine diamond grinding wheels for spherical grinding of glass optics. A standardized method for evaluating wheel performance includes in-process acoustic emission (AE). This paper includes recent AE measurements taken during the evaluation of several fine diamond grinding wheels and discusses how this new information might relate to the physical performance of the wheels. An interesting observation is also reported on the surface topography of worn bronze wheels using an interferometric profiler.

  16. Stage Cylindrical Immersive Display

    NASA Technical Reports Server (NTRS)

    Abramyan, Lucy; Norris, Jeffrey S.; Powell, Mark W.; Mittman, David S.; Shams, Khawaja S.

    2011-01-01

    Panoramic images with a wide field of view intend to provide a better understanding of an environment by placing objects of the environment on one seamless image. However, understanding the sizes and relative positions of the objects in a panorama is not intuitive and prone to errors because the field of view is unnatural to human perception. Scientists are often faced with the difficult task of interpreting the sizes and relative positions of objects in an environment when viewing an image of the environment on computer monitors or prints. A panorama can display an object that appears to be to the right of the viewer when it is, in fact, behind the viewer. This misinterpretation can be very costly, especially when the environment is remote and/or only accessible by unmanned vehicles. A 270 cylindrical display has been developed that surrounds the viewer with carefully calibrated panoramic imagery that correctly engages their natural kinesthetic senses and provides a more accurate awareness of the environment. The cylindrical immersive display offers a more natural window to the environment than a standard cubic CAVE (Cave Automatic Virtual Environment), and the geometry allows multiple collocated users to simultaneously view data and share important decision-making tasks. A CAVE is an immersive virtual reality environment that allows one or more users to absorb themselves in a virtual environment. A common CAVE setup is a room-sized cube where the cube sides act as projection planes. By nature, all cubic CAVEs face a problem with edge matching at edges and corners of the display. Modern immersive displays have found ways to minimize seams by creating very tight edges, and rely on the user to ignore the seam. One significant deficiency of flat-walled CAVEs is that the sense of orientation and perspective within the scene is broken across adjacent walls. On any single wall, parallel lines properly converge at their vanishing point as they should, and the sense of

  17. Surface tension and long range corrections of cylindrical interfaces.

    PubMed

    Bourasseau, E; Malfreyt, P; Ghoufi, A

    2015-12-21

    The calculation of the surface tension of curved interfaces has been deeply investigated from molecular simulation during this last past decade. Recently, the thermodynamic Test-Area (TA) approach has been extended to the calculation of surface tension of curved interfaces. In the case of the cylindrical vapour-liquid interfaces of water and Lennard-Jones fluids, it was shown that the surface tension was independent of the curvature of the interface. In addition, the surface tension of the cylindrical interface is higher than that of the planar interface. Molecular simulations of cylindrical interfaces have been so far performed (i) by using a shifted potential, (ii) by means of large cutoff without periodic boundary conditions, or (iii) by ignoring the long range corrections to the surface tension due to the difficulty to estimate them. Indeed, unlike the planar interfaces there are no available operational expressions to consider the tail corrections to the surface tension of cylindrical interfaces. We propose here to develop the long range corrections of the surface tension for cylindrical interfaces by using the non-exponential TA (TA2) method. We also extend the formulation of the Mecke-Winkelmann corrections initially developed for planar surfaces to cylindrical interfaces. We complete this study by the calculation of the surface tension of cylindrical surfaces of liquid tin and copper using the embedded atom model potentials.

  18. Surface tension and long range corrections of cylindrical interfaces

    SciTech Connect

    Bourasseau, E.; Ghoufi, A.

    2015-12-21

    The calculation of the surface tension of curved interfaces has been deeply investigated from molecular simulation during this last past decade. Recently, the thermodynamic Test-Area (TA) approach has been extended to the calculation of surface tension of curved interfaces. In the case of the cylindrical vapour-liquid interfaces of water and Lennard-Jones fluids, it was shown that the surface tension was independent of the curvature of the interface. In addition, the surface tension of the cylindrical interface is higher than that of the planar interface. Molecular simulations of cylindrical interfaces have been so far performed (i) by using a shifted potential, (ii) by means of large cutoff without periodic boundary conditions, or (iii) by ignoring the long range corrections to the surface tension due to the difficulty to estimate them. Indeed, unlike the planar interfaces there are no available operational expressions to consider the tail corrections to the surface tension of cylindrical interfaces. We propose here to develop the long range corrections of the surface tension for cylindrical interfaces by using the non-exponential TA (TA2) method. We also extend the formulation of the Mecke-Winkelmann corrections initially developed for planar surfaces to cylindrical interfaces. We complete this study by the calculation of the surface tension of cylindrical surfaces of liquid tin and copper using the embedded atom model potentials.

  19. Exact solutions for laminated composite cylindrical shells in cylindrical bending

    NASA Technical Reports Server (NTRS)

    Yuan, F. G.

    1992-01-01

    Analytic elasticity solutions for laminated composite cylindrical shells under cylindrical bending are presented. The material of the shell is assumed to be general cylindrically anisotropic. Based on the theory of cylindrical anisotropic elasticity, coupled governing partial differential equations are developed. The general expressions for the stresses and displacements in the laminated composite cylinders are discussed. The closed form solutions based on Classical Shell Theory (CST) and Donnell's (1933) theory are also derived for comparison purposes. Three examples illustrate the effect of radius-to-thickness ratio, coupling and stacking sequence. The results show that, in general, CST yields poor stress and displacement distributions for thick-section composite shells, but converges to the exact elasticity solution as the radius-to-thickness ratio increases. It is also shown that Donnell's theory significantly underestimates the stress and displacement response.

  20. Shearfree cylindrical gravitational collapse

    NASA Astrophysics Data System (ADS)

    di Prisco, A.; Herrera, L.; MacCallum, M. A. H.; Santos, N. O.

    2009-09-01

    We consider diagonal cylindrically symmetric metrics, with an interior representing a general nonrotating fluid with anisotropic pressures. An exterior vacuum Einstein-Rosen spacetime is matched to this using Darmois matching conditions. We show that the matching conditions can be explicitly solved for the boundary values of metric components and their derivatives, either for the interior or exterior. Specializing to shearfree interiors, a static exterior can only be matched to a static interior, and the evolution in the nonstatic case is found to be given in general by an elliptic function of time. For a collapsing shearfree isotropic fluid, only a Robertson-Walker dust interior is possible, and we show that all such cases were included in Cocke’s discussion. For these metrics, Nolan and Nolan have shown that the matching breaks down before collapse is complete, and Tod and Mena have shown that the spacetime is not asymptotically flat in the sense of Berger, Chrusciel, and Moncrief. The issues about energy that then arise are revisited, and it is shown that the exterior is not in an intrinsic gravitational or superenergy radiative state at the boundary.

  1. Cylindrical rotating triboelectric nanogenerator.

    PubMed

    Bai, Peng; Zhu, Guang; Liu, Ying; Chen, Jun; Jing, Qingshen; Yang, Weiqing; Ma, Jusheng; Zhang, Gong; Wang, Zhong Lin

    2013-07-23

    We demonstrate a cylindrical rotating triboelectric nanogenerator (TENG) based on sliding electrification for harvesting mechanical energy from rotational motion. The rotating TENG is based on a core-shell structure that is made of distinctly different triboelectric materials with alternative strip structures on the surface. The charge transfer is strengthened with the formation of polymer nanoparticles on surfaces. During coaxial rotation, a contact-induced electrification and the relative sliding between the contact surfaces of the core and the shell result in an "in-plane" lateral polarization, which drives the flow of electrons in the external load. A power density of 36.9 W/m(2) (short-circuit current of 90 μA and open-circuit voltage of 410 V) has been achieved by a rotating TENG with 8 strip units at a linear rotational velocity of 1.33 m/s (a rotation rate of 1000 r/min). The output can be further enhanced by integrating more strip units and/or applying larger linear rotational velocity. This rotating TENG can be used as a direct power source to drive small electronics, such as LED bulbs. This study proves the possibility to harvest mechanical energy by TENGs from rotational motion, demonstrating its potential for harvesting the flow energy of air or water for applications such as self-powered environmental sensors and wildlife tracking devices.

  2. Shearfree cylindrical gravitational collapse

    SciTech Connect

    Di Prisco, A.; Herrera, L.; MacCallum, M. A. H.; Santos, N. O.

    2009-09-15

    We consider diagonal cylindrically symmetric metrics, with an interior representing a general nonrotating fluid with anisotropic pressures. An exterior vacuum Einstein-Rosen spacetime is matched to this using Darmois matching conditions. We show that the matching conditions can be explicitly solved for the boundary values of metric components and their derivatives, either for the interior or exterior. Specializing to shearfree interiors, a static exterior can only be matched to a static interior, and the evolution in the nonstatic case is found to be given in general by an elliptic function of time. For a collapsing shearfree isotropic fluid, only a Robertson-Walker dust interior is possible, and we show that all such cases were included in Cocke's discussion. For these metrics, Nolan and Nolan have shown that the matching breaks down before collapse is complete, and Tod and Mena have shown that the spacetime is not asymptotically flat in the sense of Berger, Chrusciel, and Moncrief. The issues about energy that then arise are revisited, and it is shown that the exterior is not in an intrinsic gravitational or superenergy radiative state at the boundary.

  3. Cylindrically symmetric dust spacetime

    NASA Astrophysics Data System (ADS)

    Senovilla, José M. M.

    2000-07-01

    We present an explicit exact solution of Einstein's equations for an inhomogeneous dust universe with cylindrical symmetry. The spacetime is extremely simple but nonetheless it has surprising new features. The universe is `closed' in the sense that the dust expands from a big-bang singularity but recollapses to a big-crunch singularity. In fact, both singularities are connected so that the whole spacetime is `enclosed' within a single singularity of general character. The big-bang is not simultaneous for the dust, and in fact the age of the universe as measured by the dust particles depends on the spatial position, an effect due to the inhomogeneity, and their total lifetime has no non-zero lower limit. Part of the big-crunch singularity is naked. The metric depends on a parameter and contains flat spacetime as a non-singular particular case. For appropriate values of the parameter the spacetime is a small perturbation of Minkowski spacetime. This seems to indicate that flat spacetime may be unstable against some global non-vacuum perturbations.

  4. Angular analysis of the cyclic impacting oscillations in a robotic grinding process

    NASA Astrophysics Data System (ADS)

    Rafieian, Farzad; Girardin, François; Liu, Zhaoheng; Thomas, Marc; Hazel, Bruce

    2014-02-01

    In a robotic machining process, a light-weight cutter or grinder is usually held by an articulated robot arm. Material removal is achieved by the rotating cutting tool while the robot end effector ensures that the tool follows a programmed trajectory in order to work on complex curved surfaces or to access hard-to-reach areas. One typical application of such process is maintenance and repair work on hydropower equipment. This paper presents an experimental study of the dynamic characteristics of material removal in robotic grinding, which is unlike conventional grinding due to the lower structural stiffness of the tool-holder robot. The objective of the study is to explore the cyclic nature of this mechanical operation to provide the basis for future development of better process control strategies. Grinding tasks that minimize the number of iterations to converge to the target surface can be better planned based on a good understanding and modeling of the cyclic material removal mechanism. A single degree of freedom dynamic analysis of the process suggests that material removal is performed through high-frequency impacts that mainly last for only a small fraction of the grinding disk rotation period. To detect these discrete cutting events in practice, a grinder is equipped with a rotary encoder. The encoder's signal is acquired through the angular sampling technique. A running cyclic synchronous average is applied to the speed signal to remove its non-cyclic events. The measured instantaneous rotational frequency clearly indicates the impacting nature of the process and captures the transient response excited by these cyclic impacts. The technique also locates the angular positions of cutting impacts in revolution cycles. It is thus possible to draw conclusions about the cyclic nature of dynamic changes in impact-cutting behavior when grinding with a flexible robot. The dynamics of the impacting regime and transient responses to impact-cutting excitations

  5. Experimental Study of Tool Wear and Grinding Forces During BK-7 Glass Micro-grinding with Modified PCD Tool

    NASA Astrophysics Data System (ADS)

    Pratap, A.; Sahoo, P.; Patra, K.; Dyakonov, A. A.

    2017-09-01

    This study focuses on the improvement in grinding performance of BK-7 glass using polycrystalline diamond micro-tool. Micro-tools are modified using wire EDM and performance of modified tools is compared with that of as received tool. Tool wear of different types of tools are observed. To quantify the tool wear, a method based on weight loss of tool is introduced in this study. Modified tools significantly reduce tool wear in comparison to the normal tool. Grinding forces increase with machining time due to tool wear. However, modified tools produce lesser forces thus can improve life of the PCD micro-grinding tool.

  6. Grinding methods to enhance the reactivity of olivine

    SciTech Connect

    Summers, Cathy A.; Dahlin, David C.; Rush, Gilbert E.; O'Connor, William K.; Gerdemann, Stephen J.

    2005-08-01

    The Albany Research Center (ARC) conducted studies of mechanical activation by conventional and ultrafine grinding techniques to enhance olivine reactivity in mineral carbonation reactions. Activated olivine is one of several solid feed materials used at ARC in reactions with carbon dioxide to form carbonate minerals. This paper compares grinding techniques via energy demand data and product characteristics, including particle size distributions, surface areas, full-width-at-half-maximum (FWHM) XRD analyses, and particle morphology by SEM analyses. Reactivity was calculated by percent conversion to carbonate in subsequent carbonation tests. Particle size reduction has the greatest impact on reactivity, and wet grinding is more energy efficient than dry grinding. Large additional inputs of energy to increase surface area or reduce crystallinity do not result in proportional improvements in reactivity.

  7. 66. BUILDING NO. 554, REWORK POWDER GRINDING ROUSE, PULVERIZING, WATER ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    66. BUILDING NO. 554, REWORK POWDER GRINDING ROUSE, PULVERIZING, WATER DRY HOUSE, LOOKING NORTH (DEMOLITION IN PROGRESS). - Picatinny Arsenal, 500 Area, Powder Factory & Power House, State Route 15 near I-80, Dover, Morris County, NJ

  8. Precision grinding of advanced ceramics using superabrasives with glass bond

    SciTech Connect

    Ramanath, S.; Picone, J.

    1995-08-01

    Due to their superior properties such as high wear, heat resistance, low density, and high strength, advanced ceramic materials are being utilized in increasing number of applications and replacing metals and polymers. Wheels containing superabrasives (diamond or cubic boron nitride) are used to precision grind these materials to finished components in about 70% of the applications. The typical grinding wheel bonded by a thermosetting resin does not provide acceptable wheel life and material removal rates to make these ceramic materials commercially viable. Glass bonded superabrasive wheels developed recently and tailored for grinding of ceramics, have shown significant productivity through higher cut rates, longer wheel life values, and better form holding capabilities. Good strength of the ground ceramic work pieces indicates that the damage is maintained at low levels after grinding. Through case studies, this paper discusses the benefits of these new glass bonded wheel specifications, together with some of their limitations.

  9. 65. BUILDING NO. 554, REWORK POWDER GRINDING HOUSE, PULVERIZING, WATER ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    65. BUILDING NO. 554, REWORK POWDER GRINDING HOUSE, PULVERIZING, WATER DRY HOUSE, LOOKING SOUTH AT NORTH SIDE (DEMOLITION IN PROGRESS) OF BUILDING ONCE USED FOR REWORK POWDER GRINDING AND PULVERIZING (SEE NJ-36-C-33 FOR DIAGRAM OF THIS RECLAMATION PROCESS). THIS BUILDING ALSO SERVED AS A WATER DRY HOUSE. - Picatinny Arsenal, 500 Area, Powder Factory & Power House, State Route 15 near I-80, Dover, Morris County, NJ

  10. Lightweight Tool Grinds Back-Side Weld Beads

    NASA Technical Reports Server (NTRS)

    Gallagher, Robert L.

    1994-01-01

    Air-powered grinder enables high-quality rework of welds. Tool removes excess material from back side of weld in preparation for reworking. Used on workpiece while workpiece still mounted in welding fixture or welding machine. Then rewelded in original position, so full process control maintained. Used for grinding material in spaces to which access limited, such as in pressure vessels and in hulls of ships. Also used to grind materials other than metals.

  11. Electron diffraction from cylindrical nanotubes

    SciTech Connect

    Qin, L.C. )

    1994-09-01

    Electron diffraction intensities from cylindrical objects can be conveniently analyzed using Bessel functions. Analytic formulas and geometry of the diffraction patterns from cylindrical carbon nanotubes are presented in general forms in terms of structural parameters, such as the pitch angle and the radius of a tubule. As an example the Fraunhofer diffraction pattern from a graphitic tubule of structure [18,2] has been simulated to illustrate the characteristics of such diffraction patterns. The validity of the projection approximation is also discussed.

  12. Grinding aspheric and freeform micro-optical molds

    NASA Astrophysics Data System (ADS)

    Tohme, Yazid E.

    2007-02-01

    Fueled by the need for better performing optics, glass optics are now replacing plastic optics in many industrial and consumer electronic devices. One of these devices is the mobile phone camera. The optical sub-assembly in a mobile phone includes several micro lenses that are spherical and/or aspherical in shape and require form tolerances in the submicron range. These micro glass lenses are mass produced by a replication process known as glass press molding. The process entails the compression of a glass gob between two precise optical quality molds at an elevated temperature, usually near the transition temperature of the glass material. The elevated forces and temperatures required in the glass molding process limits the materials of the molds to very tough materials such as tungsten carbide or silicon carbide. These materials can withstand large pressing forces at high temperatures without any significant deformation. These materials offer great mechanical properties for glass press molding but they are also a challenge to machine to submicron accuracy. The work in this paper discusses a deterministic micro grinding manufacturing process referred to as wheel normal grinding, which is utilized to produce these optical quality molds. Wheel normal grinding is more accurate and more deterministic than most other grinding techniques and can produce molds to the form and finish tolerances required for optical molding. This method relies on the ability to recognize and compensate for grinding wheel wear and machine repeatable errors. Results will be presented to illustrate the accuracy of this micro grinding technique.

  13. Application of Zernike polynomials to test large aspheric surfaces in the fine grinding stage

    NASA Astrophysics Data System (ADS)

    Deng, Yangfang; Tang, Jianguan; Wu, Fan

    2010-10-01

    A quantitative method in the fine grinding stage on the base of self-made test system is presented and is investigated by the experiments is presented in the paper. The contact mechanical equipment measures aspheric vector heights directly by a long rail and high precision grating probe. After calibrating system error and preprocessing data, the surface shape error and wave-front aberration coefficients of aspheric mirror are obtained by Zernike polynomials wave-front fitting the collected discrete three-dimensional data. Comparison with Hartmann sensor test method through polishing the aspheric mirror, the accuracy of wave-front error is in approximate agreement with each other, and the accuracy can meet the requirement of lager aperture aspheric mirror in the fine grinding stage. By experiment investigation in the process of manufacture and test, the system can guide machining in the fine grinding stage. The measurement system shows the advantages of low costs, operating convenience, as well as high-speed calculation.

  14. Impact of air distribution on efficiency of dust capture from metal grinding--bench test method.

    PubMed

    Jankowski, Tomasz

    2011-01-01

    According to the Machinery Directive 2006/42/EC, one of the essential requirements relating to occupational safety and health hazards is to prevent dust pollution emitted by machinery during the implementation processes. Research on evaluation of emissions from machinery, according to the method of test bench using tracer gases, are currently being conducted in CIOP-PIB. This article presents some aspects of dust emission and efficiency of local exhaust ventilation (LEV) during metal grinding. Studies were performed with 10 sources of dust emissions during grinding. To evaluate the pollutants emission in the process of grinding metal products sulfur hexafluoride (SF(6)) was selected as a tracer gas. The results show that wherever dust is emitted, the LEV should be supported by the general ventilation. Ensure good interaction between all elements of modifying the air flow and the spread of pollutants in the surroundings of the LEV is essential to effective protection of human working zone against pollutants. We used five variants of ventilation: ventilation turned off, the LEV, one-way general ventilation, mixed general ventilation and displacement general ventilation. An increase in the efficiency of dust capture depending on the source of emission by 2.5-14% was observed. This confirms that characteristics of flow resulting from the operation of ventilation is important in the spread of pollutants in the room.

  15. Performance of an electrochemical COD (chemical oxygen demand) sensor with an electrode-surface grinding unit.

    PubMed

    Geun Jeong, Bong; Min Yoon, Seok; Ho Choi, Chang; Koang Kwon, Kil; Sik Hyun, Moon; Heui Yi, Dong; Soo Park, Hyung; Kim, Mia; Joo Kim, Hyung

    2007-12-01

    An electrochemical COD (chemical oxygen demand) sensor using an electrode-surface grinding unit was investigated. The electrolyzing (oxidizing) action of copper on an organic species was used as the basis of the COD measuring sensor. Using a simple three-electrode cell and a surface grinding unit, the organic species is activated by the catalytic action of copper and oxidized at a working electrode, poised at a positive potential. When synthetic wastewater was fed into the system, the measured Coulombic yields were found to be dependent on the COD of the synthetic wastewater. A linear correlation between the Coulombic yields and the COD of the synthetic wastewater was established (10-1000 mg L(-1)) when the electrode-surface grinding procedure was activated briefly at 8 h intervals. When various kinds of wastewater samples obtained from various sewage treatment plants were measured, linear correlations (r(2)> or = 0.92) between the measured EOD (electrochemical oxygen demand) value and COD of the samples were observed. At a practical wastewater treatment plant, the measurement system was successfully operated with high accuracy and good stability over 3 months. These experimental results show that the application of the measurement system would be a rapid and practical method for the determination of COD in water industries.

  16. Concrete grinding residue characterization and influence on infiltration.

    PubMed

    DeSutter, T; Prunty, L; Bell, J

    2011-01-01

    Concrete grinding residue (CGR) is a slurry byproduct created by concrete pavement maintenance operations. Disposal of CGR slurry is presently regulated on the basis of very minimal information. The least immediate expense is incurred by spreading CGR slurry directly on vegetated roadway ditches and embankments. The direct disposal impacts to environmental quality in terms of soil physical or chemical properties are not known. Five CGR materials from widely dispersed sites in the United States were analyzed for particle size distribution and evaluated with a suite of USEPA physical and chemical analyses. Values found for the parameters examined are not considered harmful. An infiltration column study was also conducted in which two CGRs were mixed at 8 and 25% by weight and also surface applied 2.5 mm deep with two contrasting (relatively fine and coarse textured) soils. With the finer soil, statistically (p < 0.05) significant decrease in infiltration time (increased infiltration rate) was associated with the 25% and surface-applied CGR treatments, compared with the untreated control soil. The results indicate that excessive application of CGR may increase water infiltration into soil in the short-term. This should be kept in mind, but does not appear to be generally detrimental.

  17. [Study on grinding of base metal alloys. 4. Constant pressure grinding of a Ni-Cr alloy with vitrified wheels].

    PubMed

    Miyakawa, O; Watanabe, K; Okawa, S; Nakano, S; Shiokawa, N; Kobayashi, M; Tamura, H

    1989-09-01

    The grinding techniques and the constituent element of vitrified wheels suitable for a 13% Cr-Ni dental casting alloy were determined. The lever-type grinding test machine used in the previous study was modified so that a work might be ground under a constant pressure as it moved reciprocally within a short stroke along the tangential direction of a rotating wheel. The grinding performance of two marketed wheels and eleven experimental wheels with different constituent elements was tested. Abrasive grains on the working surface of alumina wheel wore extremely due to abrasive attrition. Carborundum wheels proved to be more suitable for grinding of the comparatively soft Ni-Cr alloy. Not only depressing a wheel against a work but also moving the wheel over it with heavier pressure should be desired for the maximal grinding efficiency. The experimental carborundum wheels exhibited much the same performance as the marketed carborundum wheel under a less grinding pressure that 100 gf. Only the wheel of grain size #150 bonded with 19% binder wore obviously under the pressure of 150 or 200 gf and provided about two times the performance of the marketed wheel.

  18. Generalized offset surfaces of cylindrical surfaces

    NASA Astrophysics Data System (ADS)

    Georgiev, Georgi Hristov

    2016-12-01

    Cylindrical surfaces play an important role in geometric modeling and architecture. In this paper, we describe a way for constructing a new cylindrical surface from a given cylindrical surface. Our approach is based on the differential geometry of cylindrical surfaces and a generalization of the notion of offset surface. We examine the case of a similarity offset of an arbitrary cylindrical surface which is closely related to direct similarities of Euclidean 3-space. Some illustrative examples are included.

  19. Determining the direction of tooth grinding: an in vitro study.

    PubMed

    ten Berge, F; te Poel, J; Ranjitkar, S; Kaidonis, J A; Lobbezoo, F; Hughes, T E; Townsend, G C

    2012-08-01

    The analysis of microwear patterns, including scratch types and widths, has enabled reconstruction of the dietary habits and lifestyles of prehistoric and modern humans. The aim of this in vitro study was to determine whether an assessment of microwear features of experimental scratches placed on enamel, perpendicularly to the direction of grinding, could predict the grinding direction. Experimental scratches were placed using a scalpel blade on standardised wear facets that had been prepared by wearing opposing enamel surfaces in an electromechanical tooth wear machine. These control 'baseline' facets (with unworn experimental scratches) were subjected to 50 wear cycles, so that differential microwear could be observed on the leading and trailing edges of the 'final' facets. In Group 1 (n=28), the 'footprint' microwear patterns corresponding to the known grinding direction of specimens in the tooth wear machine were identified. Then, they were used to predict the direction of tooth grinding blindly in the same sample after a 2-week intermission period. To avoid overfitting the predictive model, its sensitivity was also cross-validated in a new sample (Group 2, n=14). A crescent-shaped characteristic observed in most experimental scratches matched the grinding direction on all occasions. The best predictor of the direction of grinding was a combined assessment of the leading edge microwear pattern and the crescent characteristic (82.1% in Group 1 and 92.9% in Group 2). In conclusion, a simple scratch test can determine the direction of tooth grinding with high reliability, although further improvement in sensitivity is desirable.

  20. Single-mode cylindrical graphene plasmon waveguide

    NASA Astrophysics Data System (ADS)

    Yang, Jianfeng; Yang, Jingjing; Huang, Ming

    2016-08-01

    A cylindrical graphene plasmon waveguide (CGPW) which consists of two rolled graphene ribbons, a dielectric core and a dielectric interlayer is proposed. An analytical model for the single-mode condition and cutoff frequency of high-order graphene surface plasmon (GSP) modes is presented and verified by finite element method (FEM) simulations. Single-mode operation region of CGPW is identified in the frequency-radius space. By varying the separation between two graphene sheets and the Fermi level of graphene, a large tunability of the mode behavior is also demonstrated. The proposed structure may provide a new freedom to manipulate GSPs, and would lead to novel applications in optics.

  1. Enhanced Performance of Cylindrical Hall Thrusters

    SciTech Connect

    Y. Raitses, A. Smirnov, and N.J. Fisch

    2007-05-14

    The cylindrical thruster differs significantly in its underlying physical mechanisms from the conventional annular Hall thruster. It features high ionization efficiency, quiet operation, ion acceleration in a large volume-to-surface ratio channel, and performance comparable with the state-of-the-art conventional Hall thrusters. Very significant plume narrowing, accompanied by the increase of the energetic ion fraction and improvement of ion focusing, led to 50%–60% increase of the thruster anode efficiency. These improvements were achieved by overrunning the discharge current in the magnetized thruster plasma.

  2. Fatigue limit of polycrystalline zirconium oxide ceramics: Effect of grinding and low-temperature aging.

    PubMed

    Pereira, G K R; Silvestri, T; Amaral, M; Rippe, M P; Kleverlaan, C J; Valandro, L F

    2016-08-01

    The following study aimed to evaluate the effect of grinding and low-temperature aging on the fatigue limit of Y-TZP ceramics for frameworks and monolithic restorations. Disc specimens from each ceramic material, Lava Frame (3M ESPE) and Zirlux FC (Ivoclar Vivadent) were manufactured according to ISO:6872-2008 and assigned in accordance with two factors: (1) "surface treatment"-without treatment (as-sintered, Ctrl), grinding with coarse diamond bur (181µm; Grinding); and (2) "low-temperature aging (LTD)" - presence and absence. Grinding was performed using a contra-angle handpiece under constant water-cooling. LTD was simulated in an autoclave at 134°C under 2-bar pressure for 20h. Mean flexural fatigue limits (20,000 cycles) were determined under sinusoidal loading using stair case approach. For Lava ceramic, it was observed a statistical increase after grinding procedure and different behavior after LTD stimuli (Ctrl<Grinding; CtrlGrinding=Grinding Ltd); while for Zirlux, grinding and low-temperature aging promoted a statistical increase in the fatigue limit (Ctrl<Grinding; CtrlGrinding Ltd). An important increase was observed in m-phase content after both stimuli (grinding and LTD), although with different intensities. Additionally, fatigue test did not promote increase of m-phase content. Thus, tested grinding and low temperature aging did not damage the fatigue limit values significantly for both materials evaluated, even though those conditions promoted increase in m-phase.

  3. Investigation of acoustic emission for use as a wheel-to-workpiece proximity sensor in fixed-abrasive grinding

    SciTech Connect

    Taylor, J.S.; Piscotty, M.A.; Dornfeld, D.A.

    1995-09-13

    This paper reports on the feasibility of using Acoustic Emission (AE) for sensing the proximity of a grinding wheel to a glass workpiece, both prior to contact and in the early stages of contact. Our measured AE signals indicate that we can track the position of the grinding wheel as it approaches the workpiece through the turbulent coolant layer and than as contact initiates with a workpiece during spherical generation. Our data for the initial contact region is dominated by cyclical bursts of AE that appear to correspond to tool spindle motion errors. Our principal goal is to minimize the time required to {open_quote}find the part{close_quote} without damaging the surface of a brittle workmaterial, i.e. during the transition from a fast approach to the much slower final in-feed required for the grinding operation. Our results also suggest that AE is useful as a gauging signal in determining the position of the grinding wheel with respect to the machine tool.

  4. Low-Rank Coal Grinding Performance Versus Power Plant Performance

    SciTech Connect

    Rajive Ganguli; Sukumar Bandopadhyay

    2008-12-31

    The intent of this project was to demonstrate that Alaskan low-rank coal, which is high in volatile content, need not be ground as fine as bituminous coal (typically low in volatile content) for optimum combustion in power plants. The grind or particle size distribution (PSD), which is quantified by percentage of pulverized coal passing 74 microns (200 mesh), affects the pulverizer throughput in power plants. The finer the grind, the lower the throughput. For a power plant to maintain combustion levels, throughput needs to be high. The problem of particle size is compounded for Alaskan coal since it has a low Hardgrove grindability index (HGI); that is, it is difficult to grind. If the thesis of this project is demonstrated, then Alaskan coal need not be ground to the industry standard, thereby alleviating somewhat the low HGI issue (and, hopefully, furthering the salability of Alaskan coal). This project studied the relationship between PSD and power plant efficiency, emissions, and mill power consumption for low-rank high-volatile-content Alaskan coal. The emissions studied were CO, CO{sub 2}, NO{sub x}, SO{sub 2}, and Hg (only two tests). The tested PSD range was 42 to 81 percent passing 76 microns. Within the tested range, there was very little correlation between PSD and power plant efficiency, CO, NO{sub x}, and SO{sub 2}. Hg emissions were very low and, therefore, did not allow comparison between grind sizes. Mill power consumption was lower for coarser grinds.

  5. Ultraprecision grinding of optical materials for high-power lasers

    NASA Astrophysics Data System (ADS)

    Namba, Yoshiharu; Yoshida, Kunio; Yoshida, Hidetsugu; Nakai, Sadao

    1998-04-01

    Grinding is considered to be a rough machining process in the field of optics; a polishing process must follow the grinding process for getting optical-quality surfaces. An ultraprecision surface grinder with hydrostatic oil bearings and a glass-ceramic spindle of extremely low thermal expansion was developed to get smooth optical surfaces without any polishing process. Various optical materials such as NbF1, BK7, LHG08 fused silica, KTP, KDP and CLBO were ground into optical surfaces after empirically determining the conditions required to attain ductile-mode grinding. An extremely smooth surface less than 0.1 nm rms was obtained on BK7 glass by the ultraprecision grinding process. The laser-induced damage threshold was measured on variously finished LHG-8 laser glass at (lambda) equals 1.053 micrometers and 1-ns pulse width. The damage threshold was measured at 22.2 J/cm2 on a ground surface with the polarization parallel to the grinding direction. This number is higher than that obtained by optical polish. The damage threshold of 293 J/cm2 was also obtained on a ground LHG-8 glass surface at (lambda) equals 1.053 micrometers and 30-ns pulse width.

  6. Cylindrical acoustic levitator/concentrator

    DOEpatents

    Kaduchak, Gregory; Sinha, Dipen N.

    2002-01-01

    A low-power, inexpensive acoustic apparatus for levitation and/or concentration of aerosols and small liquid/solid samples having particulates up to several millimeters in diameter in air or other fluids is described. It is constructed from a commercially available, hollow cylindrical piezoelectric crystal which has been modified to tune the resonance frequency of the breathing mode resonance of the crystal to that of the interior cavity of the cylinder. When the resonance frequency of the interior cylindrical cavity is matched to the breathing mode resonance of the cylindrical piezoelectric transducer, the acoustic efficiency for establishing a standing wave pattern in the cavity is high. The cylinder does not require accurate alignment of a resonant cavity. Water droplets having diameters greater than 1 mm have been levitated against the force of gravity using; less than 1 W of input electrical power. Concentration of aerosol particles in air is also demonstrated.

  7. The cylindrical GEM detector of the KLOE-2 experiment

    NASA Astrophysics Data System (ADS)

    Bencivenni, G.; Branchini, P.; Ciambrone, P.; Czerwinski, E.; De Lucia, E.; Di Cicco, A.; Domenici, D.; Felici, G.; Fermani, P.; Morello, G.

    2017-07-01

    The KLOE-2 experiment started its data taking campaign in November 2014 with an upgraded tracking system at the DAΦNE electron-positron collider at the Frascati National Laboratory of INFN. The new tracking device, the Inner Tracker, operated together with the KLOE-2 Drift Chamber, has been installed to improve track and vertex reconstruction capabilities of the experimental apparatus. The Inner Tracker is a cylindrical GEM detector composed of four cylindrical triple-GEM detectors, each provided with an X-V strips-pads stereo readout. Although GEM detectors are already used in high energy physics experiments, this device is considered a frontier detector due to its fully-cylindrical geometry: KLOE-2 is the first experiment benefiting of this novel detector technology. Alignment and calibration of this detector will be presented together with its operating performance and reconstruction capabilities.

  8. Evaluation of ball and roller bearings restored by grinding

    NASA Technical Reports Server (NTRS)

    Parker, R. J.; Zaretsky, E. V.; Chen, S. M.

    1976-01-01

    The restoration by grinding of those rolling element bearings which are currently being discarded at aircaft engine and transmission overhaul is considered. Three bearing types were selected from the UH-1 helicopter engine and transmission for the pilot program. Groups of each of these bearings were visually and dimensionally inspected for suitability for restoration. A total of 250 bearings were restored by grinding. Of this number, 30 bearings from each type were endurance tested to a TBO of 1600 hours. No bearing failures occurred related to the restoration by grinding process. The two bearing failures which occurred were due to defective rolling elements and were typical of those which may occur in new bearings. The restorable component yield to the three groups was in excess of 90 percent.

  9. Evaluation of ball and roller bearings restored by grinding

    NASA Technical Reports Server (NTRS)

    Parker, R. J.; Zaretsky, E. V.; Chen, S. M.

    1976-01-01

    A joint program was undertaken to restore by grinding those rolling-element bearings which are currently being discarded at aircraft engine and transmission overhaul. Three bearing types were selected from the UH-1 helicopter engine (T-53) and transmission for the pilot program. Groups of each of these bearings were visually and dimensionally inspected for suitability for restoration. A total of 250 bearings were restored by grinding. Of this number, 30 bearings from each type were endurance tested to a TBO of 1600 hours. No bearing failures occurred related to the restoration by grinding process. The two bearing failures which occurred were due to defective rolling elements and were typical of those which may occur in new bearings. The restorable component yield to the three groups was in excess of 90 percent.

  10. Shape-Grinding by Direct Position/Force Control

    NASA Astrophysics Data System (ADS)

    Chen, Guanghua; Xu, Weiwei; Minami, Mamoru

    Based on the analysis of the interaction between a manipulator's hand and a working object, a model representing the constrained dynamics of the robot is first discussed. The constrained forces are expressed by an algebraic function of states, input generalized forces, and the constraint condition, and then a direct position/force controller without force sensor is proposed based on the algebraic relation. To give a grinding system the ability to adapt to any object shape being changed by the grinding, we add a function estimating the constraint condition in real time for the adaptive position/force control. Evaluations through simulations, by fitting the changing constraint surface with spline functions, indicate that reliable position/force control and shape-grinding can be achieved by the proposed controller.

  11. Telescoping cylindrical piezoelectric fiber composite actuator assemblies

    NASA Technical Reports Server (NTRS)

    Allison, Sidney G. (Inventor); Shams, Qamar A. (Inventor); Fox, Robert L. (Inventor); Fox, legal representative, Christopher L. (Inventor); Fox Chattin, legal representative, Melanie L. (Inventor)

    2010-01-01

    A telescoping actuator assembly includes a plurality of cylindrical actuators in a concentric arrangement. Each cylindrical actuator is at least one piezoelectric fiber composite actuator having a plurality of piezoelectric fibers extending parallel to one another and to the concentric arrangement's longitudinal axis. Each cylindrical actuator is coupled to concentrically-adjacent ones of the cylindrical actuators such that the plurality of cylindrical actuators can experience telescopic movement. An electrical energy source coupled to the cylindrical actuators applies actuation energy thereto to generate the telescopic movement.

  12. Robotic Instrument for Grinding Rocks Into Thin Sections (GRITS)

    NASA Astrophysics Data System (ADS)

    Paulsen, Gale; Zacny, Kris; Dreyer, Christopher B.; Szucs, Attila; Szczesiak, Matt; Santoro, Chris; Craft, Jack; Hedlund, Magnus; Skok, John

    2013-06-01

    We have developed a rock grinding and polishing mechanism for in situ planetary exploration based on abrasive disks, called Grinding Rocks Into Thin Sections (GRITS). Performance characteristics and design considerations of GRITS are presented. GRITS was developed as part of a broader effort to develop an in situ automated rock thin section (ISARTS) instrument. The objective of IS-ARTS was to develop an instrument capable of producing petrographic rock thin sections on a planetary science spacecraft. GRITS may also be useful to other planetary science missions with in situ instruments in which rock surface preparation are necessary.

  13. Grinding methods to enhance the reactivity of olivine

    SciTech Connect

    Summers, Cathy A.; Dahlin, David C.; Rush, Gilbert E.; O'Connor, William K.; Gerdemann, Stephen J.

    2004-01-01

    The Albany Research Center (ARC) conducted studies of mechanical activation by conventional and ultra-fine grinding techniques to enhance olivine reactivity in mineral carbonation reactions. Activated olivine is one of several solid feed materials used at ARC in reactions with carbon dioxide to form carbonate minerals. This paper compares grinding techniques via energy demand data and product characteristics, including particle size distributions, surface areas, full width at half maximum (FWHM) XRD analyses, and particle morphology by SEM analyses. Reactivity was gauged by percent conversion to carbonate in subsequent carbonation tests.

  14. Acoustic emission applied to detect workpiece burn during grinding

    SciTech Connect

    Aguiar, P.R. de; Willett, P.; Webster, J.

    1999-07-01

    Overly-aggressive or otherwise inappropriate grinding of metals can produce an undesirable change in metallurgical properties of the material being processed; usually this is referred to as workpiece burn. In this experimental paper the acoustic signature of grinding is collected, and compared to the processed workpiece condition, for thirteen data sets including both relatively hard (Inconel) and soft (52100 bearing steel) metals. This work is distinguished by its use of a high sampling rate (2.56 MHz) in data acquisition and in its processing of the raw, rather than RMS/filtered, data samples. Signs of burn are seen in the frequency domain, and in the correlation between wheel rotations.

  15. Blast waves from cylindrical charges

    NASA Astrophysics Data System (ADS)

    Knock, C.; Davies, N.

    2013-07-01

    Comparisons of explosives are often carried out using TNT equivalency which is based on data for spherical charges, despite the fact that many explosive charges are not spherical in shape, but cylindrical. Previous work has shown that it is possible to predict the over pressure and impulse from the curved surface of cylindrical charges using simple empirical formulae for the case when the length-to-diameter ( L/ D) ratio is greater or equal to 2/1. In this paper, by examining data for all length-to-diameter ratios, it is shown that it is possible to predict the peak over pressure, P, for any length-to-diameter ratio from the curved side of a bare cylindrical charge of explosive using the equation P=K_PM(L/D)^{1/3}/R^3, where M is the mass of explosive, R the distance from the charge and K_P is an explosive-dependent constant. Further out where the cylindrical blast wave `heals' into a spherical one, the more complex equation P=C_1(Z^' ' })^{-3}+C_2(Z^' ' })^{-2}+C_3(Z^' ' })^{-1} gives a better fit to experimental data, where Z^' ' } = M^{1/3}(L/D)^{1/9}/D and C_1, C_2 and C_3 are explosive-dependent constants. The impulse is found to be independent of the L/ D ratio.

  16. Optics Demonstrations Using Cylindrical Lenses

    ERIC Educational Resources Information Center

    Ivanov, Dragia; Nikolov, Stefan

    2015-01-01

    In this paper we consider the main properties of cylindrical lenses and propose several demonstrational experiments that can be performed with them. Specifically we use simple glasses full of water to demonstrate some basic geometrical optics principles and phenomena. We also present some less standard experiments that can be performed with such…

  17. Optics Demonstrations Using Cylindrical Lenses

    ERIC Educational Resources Information Center

    Ivanov, Dragia; Nikolov, Stefan

    2015-01-01

    In this paper we consider the main properties of cylindrical lenses and propose several demonstrational experiments that can be performed with them. Specifically we use simple glasses full of water to demonstrate some basic geometrical optics principles and phenomena. We also present some less standard experiments that can be performed with such…

  18. A study of cylindrical Hall thruster for low power space applications

    SciTech Connect

    Y. Raitses; N.J. Fisch; K.M. Ertmer; C.A. Burlingame

    2000-07-27

    A 9 cm cylindrical thruster with a ceramic channel exhibited performance comparable to the state-of-the-art Hall thrusters at low and moderate power levels. Significantly, its operation is not accompanied by large amplitude discharge low frequency oscillations. Preliminary experiments on a 2 cm cylindrical thruster suggest the possibility of a high performance micro Hall thruster.

  19. High Speed Cylindrical Roller Bearing Analysis, SKF Computer Program CYBEAN. Volume 1: Analysis

    NASA Technical Reports Server (NTRS)

    Kleckner, R. J.; Pirvics, J.

    1978-01-01

    The CYBEAN (CYlindrical BEaring ANalysis) program was created to detail radially loaded, aligned and misaligned Cylindrical roller bearing performance under a variety of operating conditions. The models and associated mathematics used within CYBEAN are described. The user is referred to the material for formulation assumptions and algorithm detail.

  20. Pulsed Laser Profiling of Grinding Wheels at Normal and Quasi-Tangential Incidence

    NASA Astrophysics Data System (ADS)

    Lutey, Adrian H. A.; Fortunato, Alessandro; Zanini, Filippo; Carmignato, Simone

    2016-09-01

    A new methodology for normal and quasi-tangential pulsed laser profiling of grinding wheels is proposed, with laser path planning calculated according to a pre-specified angle of incidence and radial laser progression or predicted single-pass incision depth. Though tangential laser profiling has previously been investigated, few works have addressed the issue of negligible laser absorption under these conditions other than to apply a focal offset that effectively reduces the angle of incidence below 90∘. In the present work, the angle of incidence is specified explicitly, with normal and quasi-tangential profiling experiments performed on rotating bronze-bonded diamond and porous aluminum oxide grinding wheels with a 1064 nm nanosecond pulsed fiber laser source with 20 W average power. Triangular incisions are cut into each sample, following which analyses are performed with an optical profiler operating in confocal mode and x-ray computed tomography to determine the material removal rate and profile accuracy under all tested conditions. The angle of laser incidence is found to be of particular relevance to profiling operations, with more than one order of magnitude difference in material removal rates observed between 70∘ and 80∘ incidence, with improved profile accuracy in the latter case. Specifically, material removal rates of 0.12-0.14 mm 3/ s, 0.075-0.1 mm 3/ s and 0.002 mm 3/ s are achieved at normal, 70∘ and 80∘ laser incidence, respectively, for bronze-bonded diamond, and 0.1 mm 3/ s is achieved at 70∘ incidence for porous aluminum oxide. For both materials, profile accuracy of 50-70 μm is achieved under optimum conditions. The presented results highlight the necessity for precise specification and control of the angle of incidence during laser profiling operations. They furthermore confirm that laser profiling of grinding wheels is a viable alternative to electrical discharge machining for bronze-bonded diamond grinding wheels and a potential

  1. The CEUS automated fiber placement cylindrical manufacturing tool

    NASA Image and Video Library

    2015-09-23

    MATERIALS ENGINEER LARRY PELHAM OF NASA’S MARSHALL SPACE FLIGHT CENTER IN HUNTSVILLE, ALABAMA, OPERATES THE CEUS AUTOMATED FIBER PLACEMENT CYLINDRICAL MANUFACTURING TOOL IN BUILDING 4707. THE TOOL WILL BE USED BY THE COMPOSITES FOR EXPLORATION UPPER STAGE PROJECT AT MARSHALL, WHICH IS ANALYZING COMPOSITE MATERIALS TO SUPPORT FUTURE HARDWARE FOR NASA’S SPACE LAUNCH SYSTEM AND OTHER NEXT-GENERATION SPACECRAFT…

  2. Calibrated cylindrical Mach probe in a plasma wind tunnel

    SciTech Connect

    Zhang, X.; Dandurand, D.; Gray, T.; Brown, M. R.; Lukin, V. S.

    2011-03-15

    A simple cylindrical Mach probe is described along with an independent calibration procedure in a magnetized plasma wind tunnel. A particle orbit calculation corroborates our model. The probe operates in the weakly magnetized regime in which probe dimension and ion orbit are of the same scale. Analytical and simulation models are favorably compared with experimental calibration.

  3. Metallurgical Evaluation of the Five-Inch Cylindrical Induction Melter

    SciTech Connect

    Imrich, K.J.

    2000-08-15

    A metallurgical evaluation of the 5-inch cylindrical induction melter (CIM) vessel was performed by the Materials Technology Section to evaluate the metallurgical condition after operating for approximately 375 hours at 1400 to 1500 Degrees Celsius during a 2 year period. Results indicate that wall thinning and significant grain growth occurred in the lower portion of the conical section and the drain tube. No through-wall penetrations were found in the cylindrical and conical sections of the CIM vessel and only one leak site was identified in the drain tube. Failure of the drain tube was associated with a localized over heating and intercrystalline fracture.

  4. New Geometry of Worm Face Gear Drives with Conical and Cylindrical Worms: Generation, Simulation of Meshing, and Stress Analysis

    NASA Technical Reports Server (NTRS)

    Litvin, Faydor L.; Nava, Alessandro; Fan, Qi; Fuentes, Alfonso

    2002-01-01

    New geometry of face worm gear drives with conical and cylindrical worms is proposed. The generation of the face worm-gear is based on application of a tilted head-cutter (grinding tool) instead of application of a hob applied at present. The generation of a conjugated worm is based on application of a tilted head-cutter (grinding tool) as well. The bearing contact of the gear drive is localized and is oriented longitudinally. A predesigned parabolic function of transmission errors for reduction of noise and vibration is provided. The stress analysis of the gear drive is performed using a three-dimensional finite element analysis. The contacting model is automatically generated. The developed theory is illustrated with numerical examples.

  5. Recovery of titanium values from titanium grinding swarf by electric furnace smelting

    DOEpatents

    Gerdemann, Stephen J.; White, Jack C.

    1998-01-01

    A method for the recovery of valuable materials from titanium grinding swarf is provided comprising the steps of sieving the accumulated titanium grinding swarf to remove unwanted coarse trash and grinding wheel fragments, pelletizing, and smelting in an electric arc furnace to produce ferrotitanium and/or high titanium slag.

  6. Recovery of titanium values from titanium grinding swarf by electric furnace smelting

    DOEpatents

    Gerdemann, Stephen J.; White, Jack C.

    1999-01-01

    A method for the recovery of valuable materials from titanium grinding swarf is provided comprising the steps of sieving the accumulated titanium grinding swarf to remove unwanted coarse trash and grinding wheel fragments, pelletizing, and smelting in an electric arc furnace to produce ferrotitanium and/or high titanium slag.

  7. Recovery of titanium values from titanium grinding swarf by electric furnace smelting

    DOEpatents

    Gerdemann, S.J.; White, J.C.

    1998-08-04

    A method for the recovery of valuable materials from titanium grinding swarf is provided comprising the steps of sieving the accumulated titanium grinding swarf to remove unwanted coarse trash and grinding wheel fragments, pelletizing, and smelting in an electric arc furnace to produce ferrotitanium and/or high titanium slag. 1 fig.

  8. Recovery of titanium values from titanium grinding swarf by electric furnace smelting

    SciTech Connect

    Gerdemann, S.J.; White, J.C.

    1999-10-19

    A method for the recovery of valuable materials from titanium grinding swarf is provided comprising the steps of sieving the accumulated titanium grinding swarf to remove unwanted coarse trash and grinding wheel fragments, pelletizing, and smelting in an electric arc furnace to produce ferrotitanium and/or high titanium slag.

  9. Modeling analysis of temperatures at points in oxide film of grinding wheels

    NASA Astrophysics Data System (ADS)

    Zhang, H. L.; Kuai, J. C.

    2017-02-01

    In this work, a temperature at points model of the abrasive grains in ELID grinding is presented for the analysis of the temperature of single cutting grain between the workpiece and the oxide film on the ELID wheel surface. The corresponding calculation results show that temperature of single grinding point is significantly higher than the average temperature through the grinding zone.

  10. Encoding high-order cylindrically polarized light beams.

    PubMed

    Moreno, Ignacio; Davis, Jeffrey A; Cottrell, Don M; Donoso, Ramiro

    2014-08-20

    In this work we present a setup for the experimental production of cylindrically polarized beams, as well as other variations of polarized light beams. The optical system uses a single transmissive phase-only spatial light modulator, which is used to apply different spatial phase modulation to two output collinear R and L circularly polarized components. Different cylindrically polarized light beams can be obtained by applying different phase shifts to these two circularly polarized components. The system is very efficient since modulation is directly applied to the light beam (as opposed to other common methods operating in the first order of encoded diffraction gratings). Different variations to the cylindrically polarized light beams are also reported, obtained by adding linear or quadratic relative phase shifts between the two circular polarization components of the light beam. Experimental results are provided in all cases.

  11. Hand-Eye Calibration in Visually-Guided Robot Grinding.

    PubMed

    Li, Wen-Long; Xie, He; Zhang, Gang; Yan, Si-Jie; Yin, Zhou-Ping

    2016-11-01

    Visually-guided robot grinding is a novel and promising automation technique for blade manufacturing. One common problem encountered in robot grinding is hand-eye calibration, which establishes the pose relationship between the end effector (hand) and the scanning sensor (eye). This paper proposes a new calibration approach for robot belt grinding. The main contribution of this paper is its consideration of both joint parameter errors and pose parameter errors in a hand-eye calibration equation. The objective function of the hand-eye calibration is built and solved, from which 30 compensated values (corresponding to 24 joint parameters and six pose parameters) are easily calculated in a closed solution. The proposed approach is economic and simple because only a criterion sphere is used to calculate the calibration parameters, avoiding the need for an expensive and complicated tracking process using a laser tracker. The effectiveness of this method is verified using a calibration experiment and a blade grinding experiment. The code used in this approach is attached in the Appendix.

  12. INTERIOR VIEW WITH GRINDING MILL AND CONVEYOR EXTENDING UP TO ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW WITH GRINDING MILL AND CONVEYOR EXTENDING UP TO SORTING DRUM. DRIVE ENGINE AT LOWER LEFT. RADIATOR FOR ENGINE AT RIGHT. - F. & H. Benning Company Oyster Mill, 14430 Solomons Island Road (moved from 1014 Benning Road, Galesville, Anne Arundel County, Maryland), Solomons, Calvert County, MD

  13. Computer numerical control grinding of spiral bevel gears

    NASA Technical Reports Server (NTRS)

    Scott, H. Wayne

    1991-01-01

    The development of Computer Numerical Control (CNC) spiral bevel gear grinding has paved the way for major improvement in the production of precision spiral bevel gears. The object of the program was to decrease the setup, maintenance of setup, and pattern development time by 50 percent of the time required on conventional spiral bevel gear grinders. Details of the process are explained.

  14. 30 CFR 77.401 - Stationary grinding machines; protective devices.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... devices. 77.401 Section 77.401 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF...; protective devices. (a) Stationary grinding machines other than special bit grinders shall be equipped with: (1) Peripheral hoods (less than 90° throat openings) capable of withstanding the force of a bursting...

  15. GRINDING ROOM, LOOKING EAST. NOTE OVERHEAD BRIDGE CRANE RIDING ON ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    GRINDING ROOM, LOOKING EAST. NOTE OVERHEAD BRIDGE CRANE RIDING ON STEEL RAILS SUPPORTED BY WOODEN BEAMS AND CYCLONE CLASSIFIER IN CENTER. AT RIGHT IS TOP PORTION OF FLASH FLOTATION CELL. - Shenandoah-Dives Mill, 135 County Road 2, Silverton, San Juan County, CO

  16. Multisurface fixture permits easy grinding of tool bit angles

    NASA Technical Reports Server (NTRS)

    Jones, C. R.

    1966-01-01

    Multisurface fixture with a tool holder permits accurate grinding and finishing of right and left hand single point threading tools. All angles are ground by changing the fixture position to rest at various references angles without removing the tool from the holder.

  17. Design of abrasive tool for high-rate grinding

    NASA Astrophysics Data System (ADS)

    Ilinykh, AS

    2017-02-01

    The experimental studies aimed to design heavy-duty abrasive wheels for high-rate grinding are presented. The design of abrasive wheels with the working speed up to 100 m/s is based on the selection of optimized material composition and manufacture technology of the wheels.

  18. Thermal stress in high temperature cylindrical fasteners

    NASA Technical Reports Server (NTRS)

    Blosser, Max L.

    1988-01-01

    Uninsulated structures fabricated from carbon or silicon-based materials, which are allowed to become hot during flight, are attractive for the design of some components of hypersonic vehicles. They have the potential to reduce weight and increase vehicle efficiency. Because of manufacturing contraints, these structures will consist of parts which must be fastened together. The thermal expansion mismatch between conventional metal fasteners and carbon or silicon-based structural materials may make it difficult to design a structural joint which is tight over the operational temperature range without exceeding allowable stress limits. In this study, algebraic, closed-form solutions for calculating the thermal stresses resulting from radial thermal expansion mismatch around a cylindrical fastener are developed. These solutions permit a designer to quickly evaluate many combinations of materials for the fastener and the structure. Using the algebraic equations developed, material properties and joint geometry were varied to determine their effect on thermal stresses. Finite element analyses were used to verify that the closed-form solutions derived give the correct thermal stress distribution around a cylindrical fastener and to investigate the effect of some of the simplifying assumptions made in developing the closed-form solutions for thermal stresses.

  19. Design parameters for rotating cylindrical filtration

    NASA Technical Reports Server (NTRS)

    Schwille, John A.; Mitra, Deepanjan; Lueptow, Richard M.

    2002-01-01

    Rotating cylindrical filtration displays significantly reduced plugging of filter pores and build-up of a cake layer, but the number and range of parameters that can be adjusted complicates the design of these devices. Twelve individual parameters were investigated experimentally by measuring the build-up of particles on the rotating cylindrical filter after a fixed time of operation. The build-up of particles on the filter depends on the rotational speed, the radial filtrate flow, the particle size and the gap width. Other parameters, such as suspension concentration and total flow rate are less important. Of the four mechanisms present in rotating filters to reduce pore plugging and cake build-up, axial shear, rotational shear, centrifugal sedimentation and vortical motion, the evidence suggests rotational shear is the dominant mechanism, although the other mechanisms still play minor roles. The ratio of the shear force acting parallel to the filter surface on a particle to the Stokes drag acting normal to the filter surface on the particle due to the difference between particle motion and filtrate flow can be used as a non-dimensional parameter that predicts the degree of particle build-up on the filter surface for a wide variety of filtration conditions. c2002 Elsevier Science B.V. All rights reserved.

  20. Design parameters for rotating cylindrical filtration

    NASA Technical Reports Server (NTRS)

    Schwille, John A.; Mitra, Deepanjan; Lueptow, Richard M.

    2002-01-01

    Rotating cylindrical filtration displays significantly reduced plugging of filter pores and build-up of a cake layer, but the number and range of parameters that can be adjusted complicates the design of these devices. Twelve individual parameters were investigated experimentally by measuring the build-up of particles on the rotating cylindrical filter after a fixed time of operation. The build-up of particles on the filter depends on the rotational speed, the radial filtrate flow, the particle size and the gap width. Other parameters, such as suspension concentration and total flow rate are less important. Of the four mechanisms present in rotating filters to reduce pore plugging and cake build-up, axial shear, rotational shear, centrifugal sedimentation and vortical motion, the evidence suggests rotational shear is the dominant mechanism, although the other mechanisms still play minor roles. The ratio of the shear force acting parallel to the filter surface on a particle to the Stokes drag acting normal to the filter surface on the particle due to the difference between particle motion and filtrate flow can be used as a non-dimensional parameter that predicts the degree of particle build-up on the filter surface for a wide variety of filtration conditions. c2002 Elsevier Science B.V. All rights reserved.

  1. Diamond Grinding of Optical Surfaces on Aspheric Lens Molds

    NASA Astrophysics Data System (ADS)

    Chaloux, Leonard E.

    1986-10-01

    Through previous marketing surveys and discussions with many companies in 1984 and '85, it has become apparent that there is a growing need for a grinding machine capable of producing high quality, aspheric optical surfaces on various brittle materials that cannot be directly machined by single crystal diamond tools. Some of the materials of prime interest are ceramics and carbides, to be used as molds for plastic and glass lenses. Even though tool steel substrates with electroless nickel plating are being directly machined by single crystal diamond tools and used for injection molding of plastic lenses, the harder carbide and ceramic substrates have more desireable properties as molds for both plastic and glass lenses. Various applications of these lenses include use in: - Cameras and Photocopiers - Fiber Optic Connectors, and - Pick-up Heads for Compact Disc Players for both audio and read only memory (CD-ROM) applications.Upon closer evaluation of these applications, it is clear that a major portion of the lens mold market will be satisfied by the ability to grind aspheric surfaces up to a maximum diameter of 50mm. Also, to fulfill other requirements of these molds, a grinder must be capable of producing accurate alignment diameters and shoulders which are concentric and square to the optical axis of the aspheric surface. (see Figure 1.) This paper will discuss the design of a Grinding Attachment for a standard turning lathe, which is being used for fabrication of the lens molds previously described. It focuses on grinding of a silicon carbide mold. The following key areas will be discussed in detail: - Process Development a. grinding wheel selection b. wheel dressing c. wheel setting d. cutting parameters - Restrictions/Limitations - Accuracies Achieved a. form error b. surface finish

  2. Plastic buckling of cylindrical shells

    SciTech Connect

    Bandyopadhyay, K.; Xu, J.; Shteyngart, S.; Eckert, H.

    1994-05-01

    Cylindrical shells exhibit buckling under axial loads at stresses much less than the respective theoretical critical stresses. This is due primarily to the presence of geometrical imperfections even through such imperfections could be very small (e.g., comparable to thickness). Under internal pressure, the shell regains some of its buckling strength. For a relatively large radius-to-tickness ratio and low internal pressure, the effect can be reasonably estimated by an elastic analysis. However, for low radius-to-thickness ratios and greater pressures, the elastic-plastic collapse controls the failure load. In order to quantify the elastic-plastic buckling capacity of cylindrical shells, an analysis program was carried out by use of the computer code BOSOR5 developed by Bushnell of Lockheed Missiles and Space company. The analysis was performed for various radius-to- thickness ratios and imperfection amplitudes. The analysis results are presented in this paper.

  3. Bremsstrahlung from cylindrical beta sources.

    NASA Technical Reports Server (NTRS)

    Harris, D. W.; Silverman, J.

    1972-01-01

    Refined experimental measurements of the bremsstrahlung number and energy fluxes from thick cylindrical sources of several nuclides are presented, dose rates calculated from experimental energy fluxes are compared with theoretical results based on Wyard's thick-target approximation, and experiments are correlated with both thick- and thin-target bremsstrahlung theory to obtain accurate values of bremsstrahlung yields. The data presented should prove useful for the design of radioisotope power supplies, particularly those used in spacecraft and in biological applications.

  4. GRIPPING DEVICE FOR CYLINDRICAL OBJECTS

    DOEpatents

    Pilger, J.P.

    1964-01-21

    A gripping device is designed for fragile cylindrical objects such as for drawing thin-walled tubes. The gripping is done by multiple jaw members held in position by two sets of slots, one defined by keystone-shaped extensions of the outer shell of the device and the other in a movable sleeve held slidably by the extensions. Forward movement oi the sleeve advances the jaws, thereby exerting a controlled, radial pressure on the object being gripped. (AEC)

  5. Solutions of the cylindrical nonlinear Maxwell equations.

    PubMed

    Xiong, Hao; Si, Liu-Gang; Ding, Chunling; Lü, Xin-You; Yang, Xiaoxue; Wu, Ying

    2012-01-01

    Cylindrical nonlinear optics is a burgeoning research area which describes cylindrical electromagnetic wave propagation in nonlinear media. Finding new exact solutions for different types of nonlinearity and inhomogeneity to describe cylindrical electromagnetic wave propagation is of great interest and meaningful for theory and application. This paper gives exact solutions for the cylindrical nonlinear Maxwell equations and presents an interesting connection between the exact solutions for different cylindrical nonlinear Maxwell equations. We also provide some examples and discussion to show the application of the results we obtained. Our results provide the basis for solving complex systems of nonlinearity and inhomogeneity with simple systems.

  6. Cylindrical Piezoelectric Fiber Composite Actuators

    NASA Technical Reports Server (NTRS)

    Allison, Sidney G.; Shams, Qamar A.; Fox, Robert L.

    2008-01-01

    The use of piezoelectric devices has become widespread since Pierre and Jacques Curie discovered the piezoelectric effect in 1880. Examples of current applications of piezoelectric devices include ultrasonic transducers, micro-positioning devices, buzzers, strain sensors, and clocks. The invention of such lightweight, relatively inexpensive piezoceramic-fiber-composite actuators as macro fiber composite (MFC) actuators has made it possible to obtain strains and displacements greater than those that could be generated by prior actuators based on monolithic piezoceramic sheet materials. MFC actuators are flat, flexible actuators designed for bonding to structures to apply or detect strains. Bonding multiple layers of MFC actuators together could increase force capability, but not strain or displacement capability. Cylindrical piezoelectric fiber composite (CPFC) actuators have been invented as alternatives to MFC actuators for applications in which greater forces and/or strains or displacements may be required. In essence, a CPFC actuator is an MFC or other piezoceramic fiber composite actuator fabricated in a cylindrical instead of its conventional flat shape. Cylindrical is used here in the general sense, encompassing shapes that can have circular, elliptical, rectangular or other cross-sectional shapes in the planes perpendicular to their longitudinal axes.

  7. Subsurface mechanical damage during bound abrasive grinding of fused silica glass

    NASA Astrophysics Data System (ADS)

    Blaineau, P.; André, D.; Laheurte, R.; Darnis, P.; Darbois, N.; Cahuc, O.; Neauport, J.

    2015-10-01

    The subsurface damage (SSD) introduced during bound abrasive grinding of fused silica glass was measured using a wet etch technique. Various process parameters and grinding configurations were studied. The relation between the SSD depth, the process parameters and forces applied by the grinding wheel on the sample was investigated and compared to a simulation using a discrete element method to model the grinding interface. The results reveal a relation between the SSD depth and the grinding forces normalized by the abrasive concentration. Regarding the creation of the SSD, numerical simulations indicate that only a small fraction of the largest particles in the diamond wheel are responsible for the depth of the damaged layer.

  8. Development of an intelligent grinding wheel for in-process monitoring of ceramic grinding. Semi-annual report {number_sign}3

    SciTech Connect

    Malkin, S.; Gao, R.; Guo, C.; Varghese, B.; Pathare, S.

    1998-03-26

    This is the third semi-annual report for the project. The overall objective of this project is to develop sensor-integrated intelligent diamond wheels for grinding of ceramics. Such wheels will be smart enough to monitor and supervise both the wheel preparation and grinding processes without the need to instrument the machine tool. Intelligent wheels will utilize re-useable cores integrated with sensors: to measure the acoustic emission (AE) and grinding force. Signals from the sensors will be transmitted from a rotating wheel to a receiver by telemetry. Wheels will be trained to recognize distinct characteristics associated with truing, dressing and grinding. The technical progress is summarized in this report.

  9. The effect of dressing parameters on the chip loading and ground surface quality by using grinding pins and grinding wheels with very fine grits

    NASA Astrophysics Data System (ADS)

    Kadivar, Mohammadali; Kitzig-Frank, Heike; Azarhoushang, Bahman

    2017-06-01

    Dressing as an integrated part of the grinding process influences the quality of ground surface and the loading of the grinding tool. This paper addresses the effect of dressing parameters, including the different dressing overlapping ratios (severely high values) and dressing speed ratios (up and down dressing modes) on the chip loading and surface finish in the grinding with micro-pins and grinding wheels with very fine grits. The results revealed that both the ground surface quality and chip loading are significantly influenced by the grinding tool topography which is generated by the dressing process. The very high dressing overlapping ratios generated a fine topography on the grinding tool, which resulted in lower chip loading and finer surface finish. Moreover, both chip nests and welded clogging on the grinding grains were observed. More welded clogging of the grinding pin was detected when the dressing overlapping ratio decreased and down dressing mode was applied. Mirror surface quality (Ra=0.035) was achieved with utilizing overlapping ratios up to 60 for a grinding wheel with grits size #500.

  10. Effect of grinding parameter on surface quality of ceramic bearing inner raceway

    NASA Astrophysics Data System (ADS)

    Li, Songhua; Mi, Wenbo; Zhang, Ke; Wu, Yuhou

    2017-01-01

    Grinding parameters are of great concern in the success of processing good quality ceramic bearing outer rings. Practical grinding of ceramics demands appropriate parameters in respect of acceptable ceramic surfaces. In this work, a CNC grinder, MK2710, equipped with diamond grinding wheels, was used to grind ZrO2 and Si3N4 bearing outer rings with changing processing parameters. In order to promote the grinding quality, a series of tests were conducted to optimize the processing parameters in each process. The results showed that the outer ring surface quality has been improved and roughness (Ra) of the outer ring raceway decreased to 0.03 μm and the roundness tolerance diminished. Experiments indicated that proper grinding parameters are necessities for efficiency-processing of ceramic bearing outer rings and also help to promote grinding qualities of ceramic materials.

  11. Development of a grinding-specific performance test set-up.

    PubMed

    Olesen, C G; Larsen, B H; Andresen, E L; de Zee, M

    2015-01-01

    The aim of this study was to develop a performance test set-up for America's Cup grinders. The test set-up had to mimic the on-boat grinding activity and be capable of collecting data for analysis and evaluation of grinding performance. This study included a literature-based analysis of grinding demands and a test protocol developed to accommodate the necessary physiological loads. This study resulted in a test protocol consisting of 10 intervals of 20 revolutions each interspersed with active resting periods of 50 s. The 20 revolutions are a combination of both forward and backward grinding and an exponentially rising resistance. A custom-made grinding ergometer was developed with computer-controlled resistance and capable of collecting data during the test. The data collected can be used to find measures of grinding performance such as peak power, time to complete and the decline in repeated grinding performance.

  12. Cathode Effects in Cylindrical Hall Thrusters

    SciTech Connect

    Granstedt, E.M.; Raitses, Y.; Fisch, N. J.

    2008-09-12

    Stable operation of a cylindrical Hall thruster (CHT) has been achieved using a hot wire cathode, which functions as a controllable electron emission source. It is shown that as the electron emission from the cathode increases with wire heating, the discharge current increases, the plasma plume angle reduces, and the ion energy distribution function shifts toward higher energies. The observed effect of cathode electron emission on thruster parameters extends and clarifies performance improvements previously obtained for the overrun discharge current regime of the same type of thruster, but using a hollow cathode-neutralizer. Once thruster discharge current saturates with wire heating, further filament heating does not affect other discharge parameters. The saturated values of thruster discharge parameters can be further enhanced by optimal placement of the cathode wire with respect to the magnetic field.

  13. Asymptotic analysis of loaded, unstable, cylindrical resonators

    SciTech Connect

    Chitanvis, S.M. )

    1991-09-01

    I show that the solution of the electromagnetic equations for a loaded cavity with a large Fresnel number {ital F} ({ital F}{gt}100) can be obtained analytically. This asymptotic solution is obtained as a perturbation of the geometrical-optics solution, with edge-diffraction effects appearing as ripples of order 1/({ital F}){sup 1/2}. The basic technique is to obtain a series expansion of the relevant integrals in powers of 1/({ital F}){sup 1/2}. This scheme works even better if the laser is operating in the saturated regime. This method of solution represents an extension of the method of Butts and Avizonis (J. Opt. Soc. Am. {bold 68}, 1072 (1978)), which is applicable to empty, cylindrical, unstable resonators.

  14. Impact of ammonia fiber expansion (AFEX) pretreatment on energy consumption during drying, grinding, and pelletization of corn stover

    DOE PAGES

    Bonner, Ian Jeffery; Thompson, David N.; Plummer, Mitchell; ...

    2016-01-08

    Pretreatment and densification of biomass can increase the viability of bioenergy production by providing a feedstock that is readily hydrolyzed and able to be transported greater distances. Ammonia Fiber Expansion (AFEX) is one such method targeted for use at distributed depots to create a value-added and densified feedstock for bioenergy use. However, the pretreatment process results in a high-moisture material that must be dried, further size reduced, and pelletized; all of which are energy intensive processes. This work quantifies the energy consumption required to dry, grind, and densify AFEX pretreated corn stover compared to non-pretreated stover and explores the potentialmore » of reduced drying as a means to conserve energy. The purpose of this work is to understand whether material property changes resulting from AFEX pretreatment influence the material performance in downstream formatting operations. Material properties, heat balance equations, and a rotary drum dryer model were used to model a commercial scale rotary drum dryer for AFEX pretreated corn stover, showing the potential to reduce dryer energy consumption by up to 36% compared to non-pretreated corn stover. Laboratory measured grinding and pelleting energies were both very sensitive to material moisture content. Overall, the total energy required for drying, grinding, and pelleting amounts to a savings of up to 20 kWh/dry ton for the AFEX pretreated material when dried to a low moisture content, equating to up to 0.55 /kg savings for gas and electricity. Grinding and pelleting of high moisture AFEX pretreated stover was shown to be more costly than the savings collected through reduced drying. Furthermore, while the energy and cost savings shown here are modest, the results help to highlight operational challenges and opportunities for continued improvement.« less

  15. Impact of ammonia fiber expansion (AFEX) pretreatment on energy consumption during drying, grinding, and pelletization of corn stover

    SciTech Connect

    Bonner, Ian Jeffery; Thompson, David N.; Plummer, Mitchell; Dee, Matthew; Tumuluru, Jaya Shankar; Pace, David; Teymouri, Farzaneh; Campbell, Timothy; Bals, Bryan

    2016-01-08

    Pretreatment and densification of biomass can increase the viability of bioenergy production by providing a feedstock that is readily hydrolyzed and able to be transported greater distances. Ammonia Fiber Expansion (AFEX) is one such method targeted for use at distributed depots to create a value-added and densified feedstock for bioenergy use. However, the pretreatment process results in a high-moisture material that must be dried, further size reduced, and pelletized; all of which are energy intensive processes. This work quantifies the energy consumption required to dry, grind, and densify AFEX pretreated corn stover compared to non-pretreated stover and explores the potential of reduced drying as a means to conserve energy. The purpose of this work is to understand whether material property changes resulting from AFEX pretreatment influence the material performance in downstream formatting operations. Material properties, heat balance equations, and a rotary drum dryer model were used to model a commercial scale rotary drum dryer for AFEX pretreated corn stover, showing the potential to reduce dryer energy consumption by up to 36% compared to non-pretreated corn stover. Laboratory measured grinding and pelleting energies were both very sensitive to material moisture content. Overall, the total energy required for drying, grinding, and pelleting amounts to a savings of up to 20 kWh/dry ton for the AFEX pretreated material when dried to a low moisture content, equating to up to 0.55 /kg savings for gas and electricity. Grinding and pelleting of high moisture AFEX pretreated stover was shown to be more costly than the savings collected through reduced drying. Furthermore, while the energy and cost savings shown here are modest, the results help to highlight operational challenges and opportunities for continued improvement.

  16. Experimental verification of nanoparticle jet minimum quantity lubrication effectiveness in grinding

    NASA Astrophysics Data System (ADS)

    Jia, Dongzhou; Li, Changhe; Zhang, Dongkun; Zhang, Yanbin; Zhang, Xiaowei

    2014-12-01

    In our experiment, K-P36 precision numerical control surface grinder was used for dry grinding, minimum quantity lubrication (MQL) grinding, nanoparticle jet MQL grinding, and traditional flood grinding of hardened 45 steel. A three-dimensional dynamometer was used to measure grinding force in the experiment. In this research, experiments were conducted to measure and calculate specific tangential grinding force, frictional coefficient, and specific grinding energy, thus verifying the lubrication performance of nanoparticles in surface grinding. Findings present that compared with dry grinding, the specific tangential grinding force of MQL grinding, nanoparticle jet MQL grinding, and flood grinding decreased by 45.88, 62.34, and 69.33 %, respectively. Their frictional coefficient was reduced by 11.22, 29.21, and 32.18 %, and the specific grinding energy declined by 45.89, 62.34, and 69.45 %, respectively. Nanoparticle jet MQL presented ideal lubrication effectiveness, which was attributed to the friction oil film with strong antifriction and anti-wear features formed by nanoparticles on the grinding wheel/workpiece interface. Moreover, lubricating properties of nanoparticles of the same size (50 nm) but different types were verified through experimentation. In our experiment, ZrO2 nanoparticles, polycrystal diamond (PCD) nanoparticles, and MoS2 nanoparticles were used in the comparison of nanoparticle jet MQL grinding. The experimental results manifest that MoS2 nanoparticles exhibited the optimal lubricating effectiveness, followed by PCD nanoparticles. Our research also integrated the properties of different nanoparticles to analyze the lubrication mechanisms of different nanoparticles. The experiment further verified the impact of nanoparticle concentration on the effectiveness of nanoparticle jet MQL in grinding. The experimental results demonstrate that when the nanoparticle mass fraction was 6 %, the minimum specific tangential grinding force, frictional

  17. Environmental contamination by cobalt in the vicinity of a cemented tungsten carbide tool grinding plant

    SciTech Connect

    Abraham, J.L.; Hunt, A.

    1995-04-01

    Surface soil and dust samples have been collected from the vicinity of a hard metal (cemented tungsten carbide) tool grinding factory. As a result of poor waste management practices, dusts generated by the grinding operation were, for the most part, swept from the interior of the building onto open ground at the rear of the plant. The potential for contamination of the local environment with cobalt, tungsten, and other metals as a result of dust being either resuspended from the resulting uncontrolled mound of debris or emitted from the factory vents was considerable. Levels of cobalt in local soils were found to be as high as 12,700 mg kg{sup -1}; almost 2000 times higher than the average value for in the United States. Scanning electron microscopy and energy dispersive X-ray microanalysis examination of the waste dust particles revealed that the individual particles were, in general, composites containing variable quantities of tungsten, cobalt, calcium, titanium, and iron. Individual particles in soil samples collected at some distance from the plant were less heterogenous, and fewer particles contained detectable quantities of cobalt. This would suggest that a degree of disassociation had occurred in the soil environment resulting in a mobilization of the cobalt. 31 refs., 5 figs., 2 tabs.

  18. Effect of low-calcium diet and grind diet on bone turnover of ovariectomized female rats.

    PubMed

    Costa, Giselly-Parizoto; Leite, Deise-Silva; do Prado, Renata-Falchete; Silveira, Vanessa-Ávila-Sarmento; Carvalho, Yasmin-Rodarte

    2011-07-01

    The variety of methodologies used to investigate ovariectomized female rats shows different results, which makes a clinical application of these results difficult. The purpose of this work was to evaluate the effect of masticatory effort reduction and of low-calcium diet on maxillary bone turnover of ovariectomized female rats. Eighty-four female rats were divided into four groups of 21 animals each as follows: SHAM--sham-operated; OVZ--ovariectomized and fed a standard commercial diet; LCD--fed a low calcium diet, and GCD--fed a grind commercial diet. The inferior first molars were extracted bilaterally 15 days after the ovariectomy, and the animals were euthanized 3, 5 and 8 weeks after ovaries removal. The maxillae were embedded in methylmetacrilate. The results were submitted to analysis of variance. The daily mineral apposition rate lowered with time and was not different between SHAM and OVZ groups. The trabecular bone volume of SHAM and OVZ animals was similar and decreased with time. The GCD animals presented the lowest means and the LCD the highest in comparison to the OVZ group. It was concluded that ovariectomy and a low calcium diet did not cause significant maxillary bone loss in the first molar region, and even in the absence of the antagonist tooth, they did not cause maxillary bone turnover. The grind commercial diet is a good alternative for the study of maxillary bone loss in ovariectomized female rats.

  19. Teeth Grinding: Is Emotional Stability related to Bruxism?

    PubMed Central

    Sutin, Angelina R.; Terracciano, Antonio; Ferrucci, Luigi; Costa, Paul T.

    2010-01-01

    This study examines the association between personality traits and bruxism, the repetitive grinding or clenching of teeth. Community-dwelling participants (N = 470) had a comprehensive oral examination by a dentist and completed a dental history and personality questionnaires. Consistent with the literature on state anxiety and depression as antecedents of bruxism, Neuroticism-related traits were associated with self-reported teeth grinding. These traits were also associated with other oral complaints often associated with anxiety (jaw clicks, difficulty chewing food, and dry mouth), but not with more general oral health complaints (unhealthy gums, bleeding gums, and canker sores) or with dentist-assessed occlusal wear or tongue indentations. This study provides evidence for the association between Neuroticism and bruxism and other stress-related oral health symptoms. PMID:20835403

  20. Spirit's First Grinding of a Rock on Mars

    NASA Technical Reports Server (NTRS)

    2004-01-01

    The round, shallow depression in this image resulted from history's first grinding of a rock on Mars. The rock abrasion tool on NASA's Spirit rover ground off the surface of a patch 45.5 millimeters (1.8 inches) in diameter on a rock called Adirondack. The hole is 2.65 millimeters (0.1 inch) deep, exposing fresh interior material of the rock for close inspection with the rover's microscopic imager and two spectrometers on the robotic arm. This image was taken by Spirit's panoramic camera, providing a quick visual check of the success of the grinding. The rock abrasion tools on both Mars Exploration Rovers were supplied by Honeybee Robotics, New York, N.Y.

  1. Teeth Grinding: Is Emotional Stability related to Bruxism?

    PubMed

    Sutin, Angelina R; Terracciano, Antonio; Ferrucci, Luigi; Costa, Paul T

    2010-06-01

    This study examines the association between personality traits and bruxism, the repetitive grinding or clenching of teeth. Community-dwelling participants (N = 470) had a comprehensive oral examination by a dentist and completed a dental history and personality questionnaires. Consistent with the literature on state anxiety and depression as antecedents of bruxism, Neuroticism-related traits were associated with self-reported teeth grinding. These traits were also associated with other oral complaints often associated with anxiety (jaw clicks, difficulty chewing food, and dry mouth), but not with more general oral health complaints (unhealthy gums, bleeding gums, and canker sores) or with dentist-assessed occlusal wear or tongue indentations. This study provides evidence for the association between Neuroticism and bruxism and other stress-related oral health symptoms.

  2. Spirit's First Grinding of a Rock on Mars

    NASA Technical Reports Server (NTRS)

    2004-01-01

    The round, shallow depression in this image resulted from history's first grinding of a rock on Mars. The rock abrasion tool on NASA's Spirit rover ground off the surface of a patch 45.5 millimeters (1.8 inches) in diameter on a rock called Adirondack. The hole is 2.65 millimeters (0.1 inch) deep, exposing fresh interior material of the rock for close inspection with the rover's microscopic imager and two spectrometers on the robotic arm. This image was taken by Spirit's panoramic camera, providing a quick visual check of the success of the grinding. The rock abrasion tools on both Mars Exploration Rovers were supplied by Honeybee Robotics, New York, N.Y.

  3. Progress toward a performance based specification for diamond grinding wheels

    SciTech Connect

    Taylor, J.S.; Piscotty, M.S.; Blaedel, K.L.

    1996-11-12

    This work sought to improve the communication between users and makers of fine diamond grinding wheels. A promising avenue for this is to formulate a voluntary product standard that comprises performance indicators that bridge the gap between specific user requirements and the details of wheel formulations. We propose a set of performance specifiers of figures-of-merit, that might be assessed by straightforward and traceable testing methods, but do not compromise proprietary information of the wheel user of wheel maker. One such performance indicator might be wheel hardness. In addition we consider technologies that might be required to realize the benefits of optimized grinding wheels. A non-contact wheel-to- workpiece proximity sensor may provide a means of monitoring wheel wear and thus wheel position, for wheels that exhibit high wear rates in exchange for improved surface finish.

  4. Grinding damage assessment on four high-strength ceramics.

    PubMed

    Canneto, Jean-Jacques; Cattani-Lorente, Maria; Durual, Stéphane; Wiskott, Anselm H W; Scherrer, Susanne S

    2016-02-01

    The purpose of this study was to assess surface and subsurface damage on 4 CAD-CAM high-strength ceramics after grinding with diamond disks of 75 μm, 54 μm and 18 μm and to estimate strength losses based on damage crack sizes. The materials tested were: 3Y-TZP (Lava), dense Al2O3 (In-Ceram AL), alumina glass-infiltrated (In-Ceram ALUMINA) and alumina-zirconia glass-infiltrated (In-Ceram ZIRCONIA). Rectangular specimens with 2 mirror polished orthogonal sides were bonded pairwise together prior to degrading the top polished surface with diamond disks of either 75 μm, 54 μm or 18 μm. The induced chip damage was evaluated on the bonded interface using SEM for chip depth measurements. Fracture mechanics were used to estimate fracture stresses based on average and maximum chip depths considering these as critical flaws subjected to tension and to calculate possible losses in strength compared to manufacturer's data. 3Y-TZP was hardly affected by grinding chip damage viewed on the bonded interface. Average chip depths were of 12.7±5.2 μm when grinding with 75 μm diamond inducing an estimated loss of 12% in strength compared to manufacturer's reported flexural strength values of 1100 MPa. Dense alumina showed elongated chip cracks and was suffering damage of an average chip depth of 48.2±16.3 μm after 75 μm grinding, representing an estimated loss in strength of 49%. Grinding with 54 μm was creating chips of 32.2±9.1 μm in average, representing a loss in strength of 23%. Alumina glass-infiltrated ceramic was exposed to chipping after 75 μm (mean chip size=62.4±19.3 μm) and 54 μm grinding (mean chip size=42.8±16.6 μm), with respectively 38% and 25% estimated loss in strength. Alumina-zirconia glass-infiltrated ceramic was mainly affected by 75 μm grinding damage with a chip average size of 56.8±15.1 μm, representing an estimated loss in strength of 34%. All four ceramics were not exposed to critical chipping at 18 μm diamond grinding. Reshaping a

  5. Evolution of topography and material removal during nanoscale grinding

    NASA Astrophysics Data System (ADS)

    Eder, S. J.; Cihak-Bayr, U.; Vernes, A.; Betz, G.

    2015-11-01

    In this work we perform molecular dynamics simulations to quantify and parametrize the evolution of a bcc Fe work piece topography during nanometric grinding with multiple hard abrasive particles. The final surface quality depends on both the normal pressure and the abrasive geometry. We fit the time development of the substrate’s root mean squared roughness to an exponential function, allowing the definition of a run-in regime, during which the surface ‘forgets’ about its initial state, and a steady-state regime where the roughness no longer changes. The time constants associated with smoothing and material removal are almost inversely proportional to each other, highlighting the distinctiveness of these two simultaneously occurring processes. We also describe an attempt to reduce the time required to achieve the smoothest possible surface finish by periodically re-adjusting the normal pressure during the grinding process.

  6. Study on Ultraviolet Light Cured Resin Bond Grind/Lap for Aluminum Oxide Ceramics

    NASA Astrophysics Data System (ADS)

    Huang, Qiuyun

    the wheel and holder speed was given. The resin 425 was selected by comparing the properties of two resins. The effects of UV-curing time and diamond concentrations on the characteristics of abrasive-mixed resin were studied. The concentration of 12.5 wt. % was selected to investigate the effect of curing time on the performance of resin bond diamond wheel. By studying the abrasive distribution on the surface of abrasive-mixed resin and literature review, the mechanism of the G/L process was proposed as a hybrid of grinding and lapping, with the grinding dominant at the beginning; as machining time increases, the abrasives of small size are released and the G/L process becomes a lapping dominant process (three-body abrasion). In order to prove the proposed mechanism, three experiments performing grinding, lapping, and grind/lap processes were designed. The relation between RA and machining time in three operations agreed with the proposed mechanism, and the outputs of Zygo and SEM of the workpiece surface showed high correspondence with the RA gained respectively. Therefore, the mechanism for the G/L process was validated. Four parameters, including the wheel speed, holder speed, pressure applied, and the UV-curing time, were selected to study the models of RA and MRR in the G/L process for AL2O3 ceramics. The ANOVA results indicated that the four factors and the interaction effect of W * H have significant effects on RA and MRR. The first-order and second-order models with the significant factor terms were established after a logarithmic transformation. The coefficient of determination R2 and the prediction in error showed that the second-order model explained more variability of the experiment response. The quadratic models of RA and MRR were selected for predicting responses with different factor levels. The errors between the experiment values and values obtained by the model were within a reasonable range, which indicates that these two models are accurate

  7. A novel vibration mode testing method for cylindrical resonators based on microphones.

    PubMed

    Zhang, Yongmeng; Wu, Yulie; Wu, Xuezhong; Xi, Xiang; Wang, Jianqiu

    2015-01-16

    Non-contact testing is an important method for the study of the vibrating characteristic of cylindrical resonators. For the vibratory cylinder gyroscope excited by piezo-electric electrodes, mode testing of the cylindrical resonator is difficult. In this paper, a novel vibration testing method for cylindrical resonators is proposed. This method uses a MEMS microphone, which has the characteristics of small size and accurate directivity, to measure the vibration of the cylindrical resonator. A testing system was established, then the system was used to measure the vibration mode of the resonator. The experimental results show that the orientation resolution of the node of the vibration mode is better than 0.1°. This method also has the advantages of low cost and easy operation. It can be used in vibration testing and provide accurate results, which is important for the study of the vibration mode and thermal stability of vibratory cylindrical gyroscopes.

  8. Process for selective grinding of coal

    DOEpatents

    Venkatachari, Mukund K.; Benz, August D.; Huettenhain, Horst

    1991-01-01

    A process for preparing coal for use as a fuel. Forming a coal-water slurry having solid coal particles with a particle size not exceeding about 80 microns, transferring the coal-water slurry to a solid bowl centrifuge, and operating same to classify the ground coal-water slurry to provide a centrate containing solid particles with a particle size distribution of from about 5 microns to about 20 microns and a centrifuge cake of solids having a particle size distribution of from about 10 microns to about 80 microns. The classifer cake is reground and mixed with fresh feed to the solid bowl centrifuge for additional classification.

  9. 12. INTERIOR VIEW, FIRST FLOOR SHOWING GRINDING STONES COVERED WITH ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    12. INTERIOR VIEW, FIRST FLOOR SHOWING GRINDING STONES COVERED WITH VATS (RIGHT STONE RUN BY 35' LEFFAL VERTICAL TURBINE; LEFT BY 23' 1EFFAL VERTICAL TURBINE). THE HOPPER ON THE VAT TO THE LEFT FUNNELS THE GRAIN IN. THE CHUTE AT THE BOTTOM OF THE CENTER VAT SENDS GROUND GRAIN TO THE CONVEYOR BELOW. - Schech's Mill, Beaver Creek State Park, La Crescent, Houston County, MN

  10. Automated Inspection and Precision Grinding of Spiral Bevel Gears

    DTIC Science & Technology

    1987-07-01

    even tooth breakage. The elemental inspection of tooth profiles that is commonly performed on spur and helical gears is not practical for spiral ...NASA AVSCOM Contractor Report 4083 Technical Report 87-C-11 SAutomated Inspection and Precision Grinding of Spiral Bevel Gears Harold Frint Sikorsky...design and in-process inspection of spiral bevel gears, utilizing a computer-controlled multi-axis coordinate measuring machine, has been developed at

  11. Multivariable control of grinding plants: a comparative simulation study.

    PubMed

    Duarte, Manuel; Castillo, Alejandro; Sepúlveda, Florencio; Contreras, Angel; Giménez, Patricio; Castelli, Luis

    2002-01-01

    In this paper five multivariable adaptive and classical control strategies have been studied and implemented in a simulator of the copper grinding plant of CODELCO-Andina. The strategies presented were compared and, according to theory, exhibit good behavior. The extended horizon, pole-placement and model reference multivariable adaptive control strategies were formulated in discrete-time and use a model of the plant whose parameters are updated on line using the recursive least squares method along with UD factorization of the covariance matrix and variable forgetting factor. The direct Nyquist array and sequential loop closing techniques were also studied and simulated. The two-by-two multivariable system chosen to represent the grinding plant has the percentage of solids (density) of the pulp fed to the hydrocyclones (which is highly correlated with the percentage of +65 mesh in the overflow of hydrocyclones) and the sump level as output (controlled) variables. The water flow added to the sump and the speed of the pump are its input (manipulated) variables. All the algorithms tested by simulation exhibited good performance and were able to control the grinding plant in a stable fashion. Adaptive algorithms showed better performance than classical techniques, with the extended horizon and pole-placement algorithms proving to be the best. The fact that adaptive algorithms continuously adjust their parameters renders such controllers superior to those based on fixed parameters.

  12. Rotary ultrasonic machining of CFRP: A comparison with grinding.

    PubMed

    Ning, F D; Cong, W L; Pei, Z J; Treadwell, C

    2016-03-01

    Carbon fiber reinforced plastic (CFRP) composites have been intensively used in various industries due to their superior properties. In aircraft and aerospace industry, a large number of holes are required to be drilled into CFRP components at final stage for aircraft assembling. There are two major types of methods for hole making of CFRP composites in industry, twist drilling and its derived multi-points machining methods, and grinding and its related methods. The first type of methods are commonly used in hole making of CFRP composites. However, in recent years, rotary ultrasonic machining (RUM), a hybrid machining process combining ultrasonic machining and grinding, has also been successfully used in drilling of CFRP composites. It has been shown that RUM is superior to twist drilling in many aspects. However, there are no reported investigations on comparisons between RUM and grinding in drilling of CFRP. In this paper, these two drilling methods are compared in five aspects, including cutting force, torque, surface roughness, hole diameter, and material removal rate. Copyright © 2015 Elsevier B.V. All rights reserved.

  13. Grinding Induced Changes in Residual Stresses of Carburized Gears

    SciTech Connect

    Lemaster, Robert A; Boggs, Bryan L; Bunn, Jeffrey R; Hubbard, Camden R; Watkins, Thomas R

    2009-01-01

    This paper presents the results of a study performed to measure the change in residual stress that results from the finish grinding of carburized gears. Residual stresses were measured in five gears using the x-ray diffraction equipment in the Large Specimen Residual Stress Facility at Oak Ridge National Laboratory. Two of the gears were hobbed, carburized, quenched and tempered, but not finished. The remaining three gears were processed similarly, but were finish ground. The residual stresses were measured at 64 different locations on a tooth from each gear. Residual stresses were also measured at fewer points on other teeth to determine the tooth-to-tooth variation. Tooth profile measurements were made of the finished and unfinished gear samples. The results show a fairly uniform and constant compressive residual field in the nonfinished gears. There was a significant reduction in the average residual stress measured in the finished gears. Additionally, there was a significant increase in the variability of the residual stress that was introduced by the grinding process. Analysis of the data suggests a linear relationship between the change in average residual stress and the amount of material removed by the grinding process.

  14. Can seeds help mice with the daily grind?

    PubMed

    Pritchett-Corning, K R; Keefe, R; Garner, J P; Gaskill, B N

    2013-10-01

    Some laboratory mice gnaw food pellets without ingesting much of the gnawed material, resulting in the production of waste material called 'orts'. The fact that this food grinding behavior is not seen in all individuals of a particular strain suggests that it might be abnormal, and thus indicate a welfare concern. Furthermore, the increased rate of feed consumption and cage soiling is undesirable from a husbandry perspective. To try to determine possible motivations for the behavior, and identify potential treatments, outbred Crl:CD1(Icr) mice exhibiting food grinding were selected for one of three treatments placed in the feeder: no enrichment, a chewing device, or sunflower seeds. Both enrichment groups showed a significant decrease (P < 0.05) in ort production when compared with baseline measurements, but only mice provided with sunflower seeds maintained the decreased rate of food wastage after the treatment was withdrawn. A relationship between body weight and ort production was also found, in that cages with greater average body weights had lower levels of ort production. This suggests that a simple need to gnaw cannot alone explain food grinding, and that a nutritional motivation may also be involved.

  15. Grinding-induced equimolar complex formation between thiourea and ethenzamide.

    PubMed

    Moribe, Kunikazu; Tsuchiya, Masami; Tozuka, Yuichi; Yamaguchi, Kentaro; Oguchi, Toshio; Yamamoto, Keiji

    2004-05-01

    We prepared and characterized a grinding-induced equimolar complex of thiourea with ethenzamide. When thiourea and ethenzamide were co-ground at a molar ratio of 3 : 1, new powder X-ray diffraction (PXRD) peaks were observed in addition to PXRD peaks of thiourea crystals. The optimum stoichiometry of the new structure was confirmed as 1 : 1 mol/mol. Effect of grinding time on the thiourea-ethenzamide equimolar complex formation was investigated by using PXRD, differential scanning calorimetry and Fourier transform infrared spectroscopy. The equimolar crystal structure was confirmed by X-ray diffraction measurements of the single crystal which was recrystallized from ethanol. It was found that the intermolecular hydrogen bond formations between thiourea and ethenzamide molecules contributed to the equimolar complex formation. The complex formation was not observed in the cases where benzamide, salicylamide or 3-ethoxybenzamide was co-ground with thiourea. 2-Alcoxyl benzamide structures should be required for the grinding-induced equimolar complex formation with thiourea.

  16. Loads for pulsed power cylindrical implosion experiments

    SciTech Connect

    Anderson, W.E.; Armijo, E.V.; Barthell, B.L.; Bartos, J.J.; Bush, H.; Foreman, L.R.; Garcia, F.P.; Gobby, P.L.; Gomez, V.M.; Gurule, V.A.

    1994-07-01

    Pulse power can be used to generate high energy density conditions in convergent hollow cylindrical geometry through the use of appropriate electrode configuration and cylindrical loads. Cylindrically symmetric experiments are conducted with the Pegasus-H inductive store, capacitor energized pulse power facility at Los Alamos using both precision machined cylindrical liner loads and low mass vapor deposited cylindrical foil loads. The liner experiments investigate solid density hydrodynamic topics. Foil loads vaporize from Joule heating to generate an imploding cylindrical plasma which can be used to simulate some fluxes associated with fusion energy processes. Similar experiments are conducted with {open_quotes}Procyon{close_quotes} inductive store pulse power assemblies energized by explosively driven magnetic flux compression.

  17. Subsurface damage mechanism of high speed grinding process in single crystal silicon revealed by atomistic simulations

    NASA Astrophysics Data System (ADS)

    Li, Jia; Fang, Qihong; Zhang, Liangchi; Liu, Youwen

    2015-01-01

    Three-dimensional molecular dynamics (MD) simulations are performed to investigate the nanoscale grinding process of single crystal silicon using diamond tool. The effect of grinding speed on subsurface damage and grinding surface integrity by analyzing the chip, dislocation movement, and phase transformation are studied. We also establish an analytical model to calculate several important stress fields including hydrostatic stress and von Mises stress for studying subsurface damage mechanism, and obtain the dislocation density on the grinding subsurface. The results show that a higher grinding velocity in machining brittle material silicon causes a larger chip and a higher temperature, and reduces subsurface damage. However, when grinding velocity is above 180 m s-1, subsurface damage thickness slightly increases because a higher grinding speed leads to the increase in grinding force and temperature, which accelerate dislocation nucleation and motion. Subsurface damage is studied by the evolution of surface area at first time for more obvious observation on transition from ductile to brittle, that provides valuable reference for machining nanometer devices. The von Mises stress and the hydrostatic stress play an important role in the grinding process, and explain the subsurface damage though dislocation mechanism under high stress status. The dislocation nucleation and motion induced plastic deformation during grinding process can better reveal subsurface damage mechanism considering to stress and temperature acting on the dislocations.

  18. Y-TZP zirconia regeneration firing: Microstructural and crystallographic changes after grinding.

    PubMed

    Ryan, Daniel Patrick Obelenis; Fais, Laiza Maria Grassi; Antonio, Selma Gutierrez; Hatanaka, Gabriel Rodrigues; Candido, Lucas Miguel; Pinelli, Ligia Antunes Pereira

    2017-07-26

    This study evaluated microstructural and crystallographic phase changes after grinding (G) and regeneration firing/anneling (R) of Y-TZP ceramics. Thirty five bars (Lava(TM) and Ice Zirkon) were divided: Y-TZP pre-sintered, control (C), regeneration firing (R), dry grinding (DG), dry grinding+regeneration firing (DGR), wet grinding (WG) and wet grinding+regeneration firing (WGR). Grinding was conducted using a diamond bur and annealing at 1,000°C. The microstructure was analyzed by SEM and the crystalline phases by X-ray diffraction (XRD). XRD showed that pre-sintered specimens contained tetragonal and monoclinic phases, while groups C and R showed tetragonal, cubic and monoclinic phases. After grinding, the cubic phase was eliminated in all groups. Annealing (DGR and WGR) resulted in only tetragonal phase. SEM showed semi-circular cracks after grinding and homogenization of particles after annealing. After grinding, surfaces show tetragonal and monoclinic phases and R can be assumed to be necessary prior to porcelain layering when grinding is performed.

  19. Effects of Compressive Force, Particle Size and Moisture Content on Mechanical Properties of Biomass Grinds

    SciTech Connect

    Mani, Sudhagar; Tabil, Lope Jr.; Sokhansanj, Shahabaddine

    2006-03-01

    Chemical composition, moisture content, bulk and particle densities, and geometric mean particle size were determined to characterize grinds from wheat and barley straws, corn stover and switchgrass. The biomass grinds were compressed for five levels of compressive forces (1000, 2000, 3000, 4000, 4400 N) and three levels of particle sizes (3.2, 1.6 and 0.8 mm) at two levels of moisture contents (12% and 15% (wb) to establish the compression and relaxation data. Corn stover grind produced the highest compact density at low pressure during compression. Compressive force, particle size and moisture content of grinds significantly affected the compact density of barley straw, corn stover and switchgrass grinds. However, different particle sizes of wheat straw grind did not produce any significant difference on compact density. Barley straw grind had the highest asymptotic modulus among all other biomass grinds indicating that compact from barley straw grind were more rigid than those of other compacts. Asymptotic modulus increased with an increase in maximum compressive pressure. The trend of increase in asymptotic modulus (EA) with the maximum compressive pressure ( 0) was fitted to a second order polynomial equation. Keywords: Biomass grinds, chemical composition, compact density and asymptotic modulus

  20. Grinding model and material removal mechanism of medical nanometer zirconia ceramics.

    PubMed

    Zhang, Dongkun; Li, Changhe; Jia, Dongzhou; Wang, Sheng; Li, Runze; Qi, Xiaoxiao

    2014-01-01

    Many patents have been devoted to developing medical nanometer zirconia ceramic grinding techniques that can significantly improve both workpiece surface integrity and grinding quality. Among these patents is a process for preparing ceramic dental implants with a surface for improving osseo-integration by sand abrasive finishing under a jet pressure of 1.5 bar to 8.0 bar and with a grain size of 30 µm to 250 µm. Compared with other materials, nano-zirconia ceramics exhibit unmatched biomedical performance and excellent mechanical properties as medical bone tissue and dentures. The removal mechanism of nano-zirconia materials includes brittle fracture and plastic removal. Brittle fracture involves crack formation, extension, peeling, and chipping to completely remove debris. Plastic removal is similar to chip formation in metal grinding, including rubbing, ploughing, and the formation of grinding debris. The materials are removed in shearing and chipping. During brittle fracture, the grinding-led transverse and radial extension of cracks further generate local peeling of blocks of the material. In material peeling and removal, the mechanical strength and surface quality of the workpiece are also greatly reduced because of crack extension. When grinding occurs in the plastic region, plastic removal is performed, and surface grinding does not generate grinding fissures and surface fracture, producing clinically satisfactory grinding quality. With certain grinding conditions, medical nanometer zirconia ceramics can be removed through plastic flow in ductile regime. In this study, we analyzed the critical conditions for the transfer of brittle and plastic removal in nano-zirconia ceramic grinding as well as the high-quality surface grinding of medical nanometer zirconia ceramics by ELID grinding.

  1. Evaluation of transmitting performance of cylindrical polycapillary

    NASA Astrophysics Data System (ADS)

    Xiaoyan, Lin; Yude, Li; Guotai, Tan; Tianxi, Sun

    2007-03-01

    Based on a detailed ray-tracing code for capillary optics, a MATLAB program for the simulation of X-ray transmission in a cylindrical polycapillary is described. The simulated and experimental results for the spatial distributions and power density gain of the X-rays in the beam guided through a cylindrical polycapillary are in good agreement, and the results show that the spatial distribution of the X-rays in the beam guided through a cylindrical polycapillary is uneven.

  2. Models of cylindrical bubble pulsation

    PubMed Central

    Ilinskii, Yurii A.; Zabolotskaya, Evgenia A.; Hay, Todd A.; Hamilton, Mark F.

    2012-01-01

    Three models are considered for describing the dynamics of a pulsating cylindrical bubble. A linear solution is derived for a cylindrical bubble in an infinite compressible liquid. The solution accounts for losses due to viscosity, heat conduction, and acoustic radiation. It reveals that radiation is the dominant loss mechanism, and that it is 22 times greater than for a spherical bubble of the same radius. The predicted resonance frequency provides a basis of comparison for limiting forms of other models. The second model considered is a commonly used equation in Rayleigh-Plesset form that requires an incompressible liquid to be finite in extent in order for bubble pulsation to occur. The radial extent of the liquid becomes a fitting parameter, and it is found that considerably different values of the parameter are required for modeling inertial motion versus acoustical oscillations. The third model was developed by V. K. Kedrinskii [Hydrodynamics of Explosion (Springer, New York, 2005), pp. 23–26] in the form of the Gilmore equation for compressible liquids of infinite extent. While the correct resonance frequency and loss factor are not recovered from this model in the linear approximation, it provides reasonable agreement with observations of inertial motion. PMID:22978863

  3. Ingestion of cylindrical batteries and its management.

    PubMed

    Tien, Tony; Tanwar, Sudeep

    2017-01-17

    In contrast to the ingestion of coin batteries, the ingestion of cylindrical batteries is an uncommon medical presentation. Owing to their larger size, cylindrical battery ingestion can lead to serious complications including intestinal haemorrhage, bowel obstruction, bowel perforation, peritonitis and even death. We discuss the case of a 17-year-old girl who presented after swallowing three cylindrical batteries. Her medical history included depression and previous battery ingestion that required surgical removal. During this presentation however, these ingested batteries were removed endoscopically at oesophagogastroduodenoscopy and ileocolonoscopy. The patient was subsequently discharged without complication. This paper discusses the complications and management of cylindrical battery ingestion. 2017 BMJ Publishing Group Ltd.

  4. Isoflavone profile in soymilk as affected by soybean variety, grinding, and heat-processing methods.

    PubMed

    Zhang, Yan; Chang, Sam K C; Liu, Zhisheng

    2015-05-01

    Isoflavones impart health benefits and their overall content and profile in foods are greatly influenced at each step during processing. In this study, 2 soybean varieties (Prosoy and black soybean) were processed with 3 different grinding (ambient, cold, and hot grinding) and heating methods (traditional stove cooking, 1-phase UHT, and 2-phase UHT) for soymilk making. The results showed after cold, ambient, and hot grinding, the total isoflavones were 3917, 5013, and 5949 nmol/g for Prosoy; the total isoflavones were 4073, 3966, and 4284 nmol/g for black soybean. Grinding could significantly increase isoflavone extraction. The grinding process had a destructive effect on isoflavones and this effect varied with grinding temperature. Different heating methods had different effects on different isoflavone forms. Two soybean varieties showed distinct patterns with respect to the change of isoflavone profile during processing.

  5. Teeth grinding, oral motor performance and maximal bite force in cerebral palsy children.

    PubMed

    Botti Rodrigues Santos, Maria Teresa; Duarte Ferreira, Maria Cristina; de Oliveira Guaré, Renata; Guimarães, Antonio Sergio; Lira Ortega, Adriana

    2015-01-01

    Identify whether the degree of oral motor performance is related to the presence of teeth grinding and maximal bite force values in children with spastic cerebral palsy. Ninety-five spastic cerebral palsy children with and without teeth grinding, according to caregivers' reports, were submitted to a comprehensive oral motor performance evaluation during the feeding process using the Oral Motor Assessment Scale. Maximal bite force was measured using an electronic gnathodynamometer. The teeth grinding group (n = 42) was younger, used anticonvulsant drugs, and was more frequently classified within the subfunctional oral motor performance category. Teeth grinding subfunctional spastic cerebral palsy children presented lower values of maximal bite force. The functional groups showing the presence or absence of teeth grinding presented higher values of maximal bite force compared with the subfunctional groups. In spastic cerebral palsy children, teeth grinding is associated with the worse oral motor performance. © 2015 Special Care Dentistry Association and Wiley Periodicals, Inc.

  6. Processing Impact on Monoclonal Antibody Drug Products: Protein Subvisible Particulate Formation Induced by Grinding Stress.

    PubMed

    Gikanga, Benson; Roshan-Eisner, Devon; Ovadia, Robert; Day, Eric S; Stauch, Oliver Boris; Maa, Yuh-Fun

    2016-10-27

    Subvisible particle formation in monoclonal antibody (mAb) drug product resulting from mixing and filling operations represents a significant processing risk that can lead to filter fouling and thereby lead to process delays or failures. Several previous studies from our lab and others demonstrated the formation of subvisible particulates in mAb formulations resulting from mixing operations using some bottom-mounted mixers or stirrer bars. It was hypothesized that the stress (e.g. shear/cavitation) derived from tight clearance and/or close contact between the impeller and shaft was responsible for SvP generation. These studies, however, could not distinguish between the two surfaces without contact (tight clearance) or between two contacting surfaces (close contact). In the present study we expand on those findings and utilize small scale mixing models that are able to, for the first time, distinguish between tight clearances and tight contact. In this study we evaluated different mixer types including a top-mounted mixer, several impeller-based bottom-mounted mixers and a rotary piston pump. The impact of tight clearance/close contact on subvisible particle formation in at-scale mixing platforms was demonstrated in the gap between the impeller and drive unit as well as between the piston and the housing of the pump. Furthermore, small-scale mixing models based on different designs of magnetic stir bars which mimic the tight clearance/close contact of the manufacturing-scale mixers also induced subvisible particles in mAb formulations. Additional small-scale models which feature tight clearance but no close contact (grinding) suggested that it is the repeated grinding/contacting of the moving parts and not the presence of tight clearance in the processing equipment that is the root cause of SvP formation. When multiple mAbs, Fabs (fragment antigen binding) or non-antibody related proteins were mixed in the small-scale mixing model, for molecules investigated, it

  7. Strength and power determinants of grinding performance in America's Cup sailors.

    PubMed

    Pearson, Simon N; Hume, Patria A; Cronin, John B; Slyfield, David

    2009-09-01

    The purpose grinding is a physically demanding component of America's Cup sailing that is important to overall team performance, but little research is available on the determinants of grinding performance. We examined the relationship between various measures of muscular performance and the performance of upper-body grinding. Eleven elite male America's Cup sailors (33.9 +/- 5.5 yr, 97.8 +/- 12.5 kg, 186.0 +/- 7.1 cm) who performed grinding as part of their on-board role with extensive strength training experience participated in this study. Muscular performance testing examined the force, velocity, and power capabilities of the upper-body musculature, with upper-body push (bench press) and pull (bench pull) movements performed across loads of 10-100% of 1 repetition maximum (1RM). Functional grinding performance was examined for both forward and backward grinding and at 2 different resistances (moderate = 48 N x m, heavy = 68 N x m) using a land-based ergometer. Bench press 1RM and maximum force capability were the measures demonstrating the strongest correlation with forward grinding performance (r = 0.88-0.99 and 0.87-0.99, respectively), with the relationship increasing with grinding load. For backward grinding, there was a very strong relationship with bench pull maximum power (r = 0.85-0.98) in addition to 1RM (r = 0.90-0.95) and maximum force (r = 0.87-0.95). It appears that although maximal strength is a crucial muscular performance characteristic for grinding performance in all conditions, for backward grinding, there is the additional need to focus on the development of speed strength/power to maximize performance gains. This information was used by the Emirates Team New Zealand physical conditioner to develop a conditioning intervention to help improve grinding performance.

  8. Grinding Si3N4 Powder In Si3N4 Equipment

    NASA Technical Reports Server (NTRS)

    Herbell, Thomas P.; Freedman, Marc R.; Kiser, James D.

    1989-01-01

    Three methods of grinding compared. Report based on study of grinding silicon nitride powder in preparation for sintering into solid ceramic material. Attrition, vibratory, and ball mills lined with reaction-bonded silicon nitride tested. Rates of reduction of particle sizes and changes in chemical compositions of powders measured so grinding efficiences and increases in impurity contents from wear of mills and media evaluated for each technique.

  9. Performance Potential of Grinding Tools on Flexible Backing Produced of Grains with the Controlled Form

    NASA Astrophysics Data System (ADS)

    Shatko, D. B.; Lyukshin, V. S.; Bakumenko, V. N.

    2016-08-01

    The paper provides consideration to the approaches to designing new grinding tools on flexible backing - flap grinding wheels and grinding belts having abrasive grains with certain form and orientation in their structure. Methods to estimate the shape of abrasive grains have been analyzed. Experimental data has been presented how the form of a grain affects characteristics of tools on flexible backing. Recommendations on practical application of new tools have been given

  10. Working with the superabrasives industry to optimize tooling for grinding brittle materials

    SciTech Connect

    Taylor, J.S.; Piscotty, M.A.; Blaedel, K.L.; Gray, F.A.

    1996-12-31

    This paper addresses efforts to optimize fine grinding wheels to support new generation computer-numeric-controlled (CNC) equipment for the optics manufacturing industry. An approach is presented for improving the linkage between users and makers of fine diamond grinding wheels. The proposal includes a voluntary product standard that uses performance indicators to link user requirements and wheel formulations without compromising proprietary information of either party. In addition, technologies that might be required to achieve optimized grinding wheels are addressed.

  11. Finishing of additively manufactured titanium alloy by shape adaptive grinding (SAG)

    NASA Astrophysics Data System (ADS)

    Beaucamp, Anthony T.; Namba, Yoshiharu; Charlton, Phillip; Jain, Samyak; Graziano, Arthur A.

    2015-06-01

    In recent years, rapid prototyping of titanium alloy components for medical and aeronautics application has become viable thanks to advances in technologies such as electron beam melting (EBM) and selective laser sintering (SLS). However, for many applications the high surface roughness generated by additive manufacturing techniques demands a post-finishing operation to improve the surface quality prior to usage. In this paper, the novel shape adaptive grinding process has been applied to finishing titanium alloy (Ti6Al4V) additively manufactured by EBM and SLS. It is shown that the micro-structured surface layer resulting from the melting process can be removed, and the surface can then be smoothed down to less than 10 nm Ra (starting from 4-5 μm Ra) using only three different diamond grit sizes. This paper also demonstrates application of the technology to freeform shapes, and documents the dimensional accuracy of finished artifacts.

  12. Cylindrical Hall thrusters with permanent magnets

    NASA Astrophysics Data System (ADS)

    Raitses, Yevgeny; Merino, Enrique; Fisch, Nathaniel J.

    2010-11-01

    The use of permanent magnets instead of electromagnet coils for low power Hall thrusters can offer a significant reduction in both the total electric power consumption and the thruster mass. Two permanent magnet versions of the miniaturized cylindrical Hall thruster (CHT) of different overall dimensions were operated in the power range of 50-300 W. The discharge and plasma plume measurements revealed that the CHT thrusters with permanent magnets and electromagnet coils operate rather differently. In particular, the angular ion current density distribution from the permanent magnet thrusters has an unusual halo shape, with a majority of high energy ions flowing at large angles with respect to the thruster centerline. Differences in the magnetic field topology outside the thruster channel and in the vicinity of the channel exit are likely responsible for the differences in the plume characteristics measured for the CHTs with electromagnets and permanent magnets. It is shown that the presence of the reversing-direction or cusp-type magnetic field configuration inside the thruster channel without a strong axial magnetic field outside the thruster channel does not lead to the halo plasma plume from the CHT.

  13. Cylindrical Hall Thrusters with Permanent Magnets

    SciTech Connect

    Raitses, Yevgeny; Merino, Enrique; Fisch, Nathaniel J.

    2010-10-18

    The use of permanent magnets instead of electromagnet coils for low power Hall thrusters can offer a significant reduction of both the total electric power consumption and the thruster mass. Two permanent magnet versions of the miniaturized cylindrical Hall thruster (CHT) of different overall dimensions were operated in the power range of 50W-300 W. The discharge and plasma plume measurements revealed that the CHT thrusters with permanent magnets and electromagnet coils operate rather differently. In particular, the angular ion current density distribution from the permanent magnet thrusters has an unusual halo shape, with a majority of high energy ions flowing at large angles with respect to the thruster centerline. Differences in the magnetic field topology outside the thruster channel and in the vicinity of the channel exit are likely responsible for the differences in the plume characteristics measured for the CHTs with electromagnets and permanent magnets. It is shown that the presence of the reversing-direction or cusp-type magnetic field configuration inside the thruster channel without a strong axial magnetic field outside the thruster channel does not lead to the halo plasma plume from the CHT. __________________________________________________

  14. Casimir torque on a cylindrical gear

    NASA Astrophysics Data System (ADS)

    Vaidya, Varun

    2014-08-01

    I utilize effective field theory(EFT) techniques to calculate the Casimir torque on a cylindrical gear in the presence of a polarizable but neutral object and present results for the energy and torque as a function of angle for a gear with multiple cogs, as well as for the case of a concentric cylindrical gear.

  15. Economical grinding of steel and sintered carbides using superhard abrasives and high temperature-resistant bonds

    NASA Astrophysics Data System (ADS)

    Wiemann, H. J.; Meyer, H. R.

    A cost analysis of the use of Borazon for grinding steel and sintered carbides is given. The hardness of this abrasive lies between that of diamond and boron carbide and, as a result of its chemical behavior in regard to elements with a carbon affinity, it is more suitable than diamond for grinding steel. Furthermore, the grinding of hard-to-machine steels with Borazon is to some extent technologically superior and more profitable than grinding with conventional abrasives. Borazon is manufactured by means of a high pressure-high temperature method, which is similar to the method used for producing synthetic diamond.

  16. An Efficient, Robust, and Inexpensive Grinding Device for Herbal Samples like Cinchona Bark.

    PubMed

    Hansen, Steen Honoré; Holmfred, Else; Cornett, Claus; Maldonado, Carla; Rønsted, Nina

    2015-01-01

    An effective, robust, and inexpensive grinding device for the grinding of herb samples like bark and roots was developed by rebuilding a commercially available coffee grinder. The grinder was constructed to be able to provide various particle sizes, to be easy to clean, and to have a minimum of dead volume. The recovery of the sample when grinding as little as 50 mg of crude Cinchona bark was about 60%. Grinding is performed in seconds with no rise in temperature, and the grinder is easily disassembled to be cleaned. The influence of the particle size of the obtained powders on the recovery of analytes in extracts of Cinchona bark was investigated using HPLC.

  17. Association between anticonvulsant drugs and teeth-grinding in children and adolescents with cerebral palsy.

    PubMed

    Ortega, A O L; Dos Santos, M T B R; Mendes, F M; Ciamponi, A L

    2014-09-01

    The relation between teeth-grinding and the use of drugs acting on the central nervous system of cerebral palsy (CP) patients has not yet been described. The aim of this research was to evaluate the presence or absence of teeth-grinding (sleep and/or awake periods) in normal and in CP children and adolescents, as well as the association of teeth-grinding and use of anticonvulsant drugs. The sample consisted of 207 children and adolescents, divided into three groups: G1, individuals with CP who did not take anticonvulsant drugs; G2, individuals with CP administered medications on a regular basis; and CG, normal individuals. Logistic regression analyses were performed to evaluate the association of teeth-grinding with some variables. No significant statistical differences were observed regarding the presence or absence of teeth-grinding when G1 and G2 were compared. However, compared with the CG, a statistically significant difference was determined, with the CG showing fewer children presenting teeth-grinding (P < 0·001). Among those children/adolescents prescribed drug therapy, the barbiturate group showed a greater frequency of teeth-grinding. CP children and adolescents show a greater and significant presence of grinding of the teeth compared with normal individuals. Subjects taking barbiturate drugs showed greater presence of teeth-grinding, than those who were taking medications from the other groups of anticonvulsant drugs.

  18. An experimental assessment on the performance of different lubrication techniques in grinding of Inconel 751.

    PubMed

    Balan, A S S; Vijayaraghavan, L; Krishnamurthy, R; Kuppan, P; Oyyaravelu, R

    2016-09-01

    The application of emulsion for combined heat extraction and lubrication requires continuous monitoring of the quality of emulsion to sustain a desired grinding environment; this is applicable to other grinding fluids as well. Thus to sustain a controlled grinding environment, it is necessary to adopt an effectively lubricated wheel-work interface. The current study was undertaken to assess experimentally the ​ effects of different grinding environments such as dry, minimum quantity lubrication (MQL) and Cryo-MQL on performance, such as grinding force, temperature, surface roughness and chip morphology on Inconel 751, a higher heat resistance material posing thermal problems and wheel loading. The results show that grinding with the combination of both liquid nitrogen (LN2) and MQL lowers temperature, cutting forces, and surface roughness as compared with MQL and dry grinding. Specific cutting energy is widely used as an inverse measure of process efficiency in machining. It is found from the results that specific cutting energy of Cryo-MQL assisted grinding is 50-65% lower than conventional dry grinding. The grindability of Inconel 751 superalloy can be enhanced with Cryo-MQL condition.

  19. Evaluation of minimum quantity lubrication grinding with nano-particles and recent related patents.

    PubMed

    Li, Changhe; Wang, Sheng; Zhang, Qiang; Jia, Dongzhou

    2013-06-01

    In recent years, a large number of patents have been devoted to developing minimum quantity lubrication (MQL) grinding techniques that can significantly improve both environmentally conscious and energy saving and costeffective sustainable grinding fluid alternatives. Among them, one patent is about a supply system for the grinding fluid in nano-particle jet MQL, which produced MQL lubricant by adding solid nano-particles in degradable grinding fluid. The MQL supply device turns the lubricant to the pulse drops with fixed pressure, unchanged pulse frequency and the same drop diameter. The drops will be produced and injected in the grinding zone in the form of jet flow under high pressure gas and air seal. As people become increasingly demanding on our environment, minimum quantity lubrication has been widely used in the grinding and processing. Yet, it presents the defect of insufficient cooling performance, which confines its development. To improve the heat transfer efficiency of MQL, nano-particles of a certain mass fraction can be added in the minimum quantity of lubricant oil, which concomitantly will improve the lubrication effects in the processing. In this study, the grinding experiment corroborated the effect of nano-particles in surface grinding. In addition, compared with other forms of lubrication, the results presented that the grinding force, the friction coefficient and specific grinding energy of MQL grinding have been significantly weakened, while G ratio greatly rose. These are attributed to the friction oil-film with excellent anti-friction and anti-wear performance, which is generated nano-particles at the wheel/workpiece interface. In this research, the cooling performance of nano-particle jet MQL was analyzed. Based on tests and experiments, the surface temperature was assayed from different methods, including flood lubricating oil, dry grinding, MQL grinding and nano-particle jet MQL grinding. Because of the outstanding heat transfer

  20. Metrology method of cylindricity error based on new geometrical product specification

    NASA Astrophysics Data System (ADS)

    Zheng, Peng; Guo, Hongwei; Zhang, Linna

    2008-11-01

    New Geometrical Product Specification (GPS) developed by the ISO/TC213 is a series of macro and micro geometrical specification for the design and manufacture of products. According to the digitized theoretical foundation of new GPS, the important essential relationship between operations and cylindricity error is given. On the base of new GPS, verification operators to certain the benchmark for cylindricity error evaluation are constructed. In term of the minimum condition principle, the mathematical model of the cylindricity error and the optimal objective function are given, and then the modified simplex algorithm is used to search for the optimal solution of cylindricity error. In this paper an experimental example is presented, and the evaluation results verify the feasibility of proposed method. Furthermore, it is shown that the digital metrology method based on GPS is critical in realizing the digitalization, standardization and high efficiency of geometrical error evaluation.

  1. Dissolution enhancement of atorvastatin calcium by co-grinding technique.

    PubMed

    Prabhu, Priyanka; Patravale, Vandana

    2016-08-01

    Atorvastatin calcium (AC) is a BCS class II drug which shows poor bioavailability due to inadequate dissolution. Solid dispersions present a promising option to enhance the solubility of poorly soluble drugs. Co-grinding with hydrophilic excipients is an easy and economical technique to improve the solubility of poorly soluble drugs and is free from usage of organic solvents. The aim of the present study was to explore novel carrier VBP-1 (organosulphur compound) for formulating a solid dispersion by using a simple, commercially viable co-grinding technique to enhance the dissolution of AC and to develop an oral formulation of the same. Composition of the solid dispersion was optimized based on the release profile in pH 1.2 buffer. The optimized solid dispersion was further characterized for flow properties, DSC, FTIR spectroscopy, XRD, contact angle, SEM studies and release profile in phosphate buffer pH 6.8. The developed solid dispersion gave similar release profile as the innovator formulation (Lipitor® tablets) in both pH 1.2 buffer and phosphate buffer pH 6.8. The developed solid dispersion was formulated into hard gelatin capsules (size 3). The developed capsules were found to give similar release as the innovator formulation in both pH 1.2 buffer and phosphate buffer pH 6.8. The developed capsules were found to be stable for a period of 6 months. Anti-hyperlipidemic efficacy studies in rats showed higher reduction in cholesterol and triglyceride levels by the developed capsules in comparison to pure AC. In conclusion, novel carrier VBP-1 was successfully employed to enhance the dissolution of AC using co-grinding technique.

  2. Grinding and polishing of conformal windows and domes

    NASA Astrophysics Data System (ADS)

    Fess, Edward; Ross, James; Matthews, Greg

    2017-05-01

    Conformal optics require special manufacturing techniques to produce them to optical tolerances. In many cases the materials used are very hard optical ceramics that present additional manufacturing challenges due to their hardness and grain structure. OptiPro has developed grinding technologies such as OptiSonic grinding, as well as sub-aperture polishing technologies like UltraForm Finishing (UFF) to manufacture these challenging components. We have also developed a custom computer aided manufacturing (CAM) software package, ProSurf, to generate the complex tool paths for both grinding and polishing processes. One of the main advantages of ProSurf over traditional CAM software packages is that it uses metrology feedback for deterministic corrections. The metrology input can be obtained from OptiPro's 5-axis UltraSurf metrology system, which is capable of measuring these complex shapes to sub-micron accuracies. Through the development of these technologies much work has been performed in creating, measuring and analyzing the alignment fiducials or datum's used to qualify the location of the optical surfaces. Understanding the sensitivity of the optical surface to any datum misalignment is critical to knowing not only where the part is in space, but how good the optical surfaces are to each other. Working with the optical designer to properly tolerance surfaces to these datums is crucial. This paper will present the technologies developed by OptiPro to manufacture conformal windows as well as information related to the optical surfaces sensitivity to datums and how accurately those datums can be measured.

  3. Analysis on Node Position of Imperfect Resonators for Cylindrical Shell Gyroscopes

    PubMed Central

    Wang, Zidan; Wu, Yulie; Xi, Xiang; Zhang, Yongmeng; Wu, Xuezhong

    2016-01-01

    For cylindrical shell gyroscopes, node position of their operating eigenmodes has an important influence on the gyroscopes’ performance. It is considered that the nodes are equally separated from each other by 90° when the resonator vibrates in the standing wave eigenmode. However, we found that, due to manufacturing errors and trimming, the nodes may not be equally distributed. This paper mainly analyzes the influences of unbalanced masses on the cylindrical resonators’ node position, by using FEM simulation and experimental measurement. PMID:27483284

  4. In-process EDM truing to generate complex contours on metal-bond, superabrasive grinding wheels for precision grinding structural ceramics

    SciTech Connect

    Piscotty, M.A.; Davis, P.J.; Saito, T.T.; Blaedel, K.L.; Griffith, L.

    1997-08-01

    The demand and use of precision grinding of structural ceramics continue to increase as the worldwide advanced ceramic industry surpasses $20 billion is sales. Included in this industry are engineering structural ceramics, electronic ceramics, bioceramics and others. These materials are used in applications such as engine components, casting and extrusion dies, bearings, medical implants, nozzles, thermal insulators, and more. Along with the variety of ceramic applications comes a broad range of precision requirements, which in turn leads to various required processes to accommodate a spectrum of specifications. A process for grinding ceramic components to micrometer tolerances was employed and further developed at Lawrence Livermore National Laboratory for two separate grinding projects.

  5. Development of an `intelligent grinding wheel` for in-process monitoring of ceramic grinding. Semi-annual report No. 2, March 1, 1997--August 31, 1997

    SciTech Connect

    Malkin, S.; Gao, R.; Guo, C.; Varghese, B.; Pathare, S.

    1997-09-29

    The overall objective of this project is to develop sensor-integrated `intelligent` diamond wheels for grinding ceramics. Such wheels will be `smart` enough to monitor and supervise both the wheel preparation and grinding processes without the need to instrument the machine tool. Intelligent wheels will utilize re-useable cores integrated with two types of sensors: acoustic emission (AE) and dynamic force transducers. Signals from the sensors will be transmitted from a rotating wheel to a receiver by telemetry. Intelligent wheels will be `trained` to recognize distinct characteristics associated with truing, dressing and grinding.

  6. Development of an ``intelligent grinding wheel`` for in-process monitoring of ceramic grinding. Semi-annual report {number_sign}1

    SciTech Connect

    Malkin, S.; Gao, R.; Guo, C.; Varghese, B.; Pathare, S.

    1997-03-27

    The overall objective of this project is to develop sensor-integrated ``intelligent`` diamond wheels for grinding of ceramics. Such wheels will be ``smart`` enough to monitor and supervise both the wheel preparation and grinding processes without the need to instrument the machine tool. Intelligent wheels will utilize reusable cores integrated with two types of sensors: acoustic emission (AE) and dynamic force transducers. Signals from the sensors will be transmitted from a rotating wheel to a receiver by telemetry. Wheels will be ``trained`` to recognize distinct characteristics associated with truing, dressing and grinding.

  7. Structure Optimization and Evaluation of Small Adjustable Diameter Grinding Wheel

    NASA Astrophysics Data System (ADS)

    Yao, Yiyong; Li, Yuanyuan; Zhao, Liping; Zhao, Hu

    Focus on the uneven deformation of conventional adjustable diameter grinding wheel (ADGW), a structure optimization and evaluation method of ADGW was proposed in this paper. Firstly, the evaluation index system and structure optimization framework of ADGW was established to obtain the optimization objective of ADGW. Then a simulated experiment was provided. The flexible units of ADGW with different structures and geometries were selected to analyze the unevenness of deformation. The comparison results showed that the proposed method can improve the ADGW structures effectively and provide a technical approach for evaluating the structure design of ADGW.

  8. Glucosamine HCl as a new carrier for improved dissolution behaviour: effect of grinding.

    PubMed

    Al-Hamidi, Hiba; Edwards, Alison A; Mohammad, Mohammad A; Nokhodchi, Ali

    2010-11-01

    The co-grinding technique is one of the most effective methods for improving the dissolution rate of poorly water-soluble drugs and it is superior to other approaches from an economical as well as an environmental stand point, as the technique does not require any toxic organic solvents. The present work is an attempt to use d-glucosamine HCl (G-HCl) as a potential excipient to improve dissolution rate of carbamazepine (CBZ) from physical mixtures and co-grinding formulations. The effect of order of grinding on dissolution of CBZ was also investigated. Co-ground of drug and G-HCL were prepared using different ratios using ball mill. The samples were subjected to different grinding times. In order to investigate the effect of grinding process on dissolution behaviour of CBZ, the drug was ground separately in the absence of glucosamine. Then the mixture of ground CBZ and un-ground d-glucosamine HCl were prepared. Physical mixtures of CBZ and G-HCl were also prepared for comparison. The properties of prepared co-ground systems and physical mixtures were studied using a dissolution tester, FT-IR, SEM, XRPD, and DSC. These results showed that the presence of glucosamine can increase dissolution rate of CBZ compared to pure CBZ. The results showed the order of grinding had a big impact on the dissolution performance of CBZ formulations containing glucosamine. All dissolution profiles generally showed that the fastest dissolution rate was obtained when ground CBZ was mixed with un-ground glucosamine. This was closely followed by the co-grinding of CBZ with glucosamine where lower grinding times showed the fastest dissolution. XRPD showed that the grinding of CBZ can reduce the percentage crystallinity of drug crystals. DSC study of ground CBZ showed that the grinding induced polymorphism transformations in the CBZ crystals and the limit and type of these transformations were related to the grinding time.

  9. Operations

    ERIC Educational Resources Information Center

    Wilkins, Jesse L. M.; Norton, Anderson; Boyce, Steven J.

    2013-01-01

    Previous research has documented schemes and operations that undergird students' understanding of fractions. This prior research was based, in large part, on small-group teaching experiments. However, written assessments are needed in order for teachers and researchers to assess students' ways of operating on a whole-class scale. In this study,…

  10. Optimization of the Performance of Cylindrical Hall Thrusters

    NASA Astrophysics Data System (ADS)

    Smirnov, Artem; Raitses, Yevgeny; Fisch, Nathaniel J.

    2006-10-01

    Cylindrical Hall thrusters have lower surface-to-volume ratio than conventional (annular) design Hall thrusters and, thus, seem to be more promising for scaling down. We present the results of the performance study of the cylindrical Hall thrusters with channel outer diameters of 2.6 cm and 3 cm. The effect of the magnetic field distribution and segmented electrodes on the thruster discharge characteristics and efficiency is investigated. The experimental results demonstrate a substantial flexibility in the thruster magnetic field configuration, which is a key tool in achieving the high-efficiency operation. The electron confinement and ion acceleration can be optimized over a family of realizable magnetic field distributions. Y. Raitses and N.J. Fisch, Phys. Plasmas 8, 2579 (2001). Artem Smirnov, invited talk, this conference.

  11. Application of electrolytic in-process dressing for high-efficiency grinding of ceramic parts. Research activities 1995--96

    SciTech Connect

    Bandyopadhyay, B.P.

    1997-02-01

    The application of Electrolytic In-Process Dressing (ELID) for highly efficient and stable grinding of ceramic parts is discussed. This research was performed at the Institute of Physical and Chemical Research (RIKEN), Tokyo, Japan, June 1995 through August 1995. Experiments were conducted using a vertical machining center. The silicon nitride work material, of Japanese manufacture and supplied in the form of a rectangular block, was clamped to a vice which was firmly fixed on the base of a strain gage dynamometer. The dynamometer was clamped on the machining center table. Reciprocating grinding was performed with a flat-faced diamond grinding wheel. The output from the dynamometer was recorded with a data acquisition system and the normal component of the force was monitored. Experiments were carried out under various cutting conditions, different ELID conditions, and various grinding wheel bonds types. Rough grinding wheels of grit sizes {number_sign}170 and {number_sign}140 were used in the experiments. Compared to conventional grinding, there was a significant reduction in grinding force with ELID grinding. Therefore, ELID grinding can be recommended for high material removal rate grinding, low rigidity machines, and low rigidity workpieces. Compared to normal grinding, a reduction in grinding ratio was observed when ELID grinding was performed. A negative aspect of the process, this reduced G-ratio derives from bond erosion and can be improved somewhat by adjustments in the ELID current. The results of this investigation are discussed in detail in this report.

  12. Controlling the Plasma Flow in the Miniaturized Cylindrical Hall Thruster

    SciTech Connect

    A. Smirnov, Y. Raitses and N.J. Fisch

    2008-03-04

    A substantial narrowmg of the plume of the cylindrical RaIl thruster (CRT) was observed upon the enhancement of the electron emission from the hollow cathode discharge, which implies the possibility for the thruster efficiency increase due to the ion beam focusing. It is demonstrated that the miniaturized CRT can be operated in the non-self-sustained regime, with the discharge current limited by the cathode electron emission. The thruster operation in this mode greatly expands the range of the plasma and discharge parameters normally accessible for the CRT.

  13. Radially sandwiched cylindrical piezoelectric transducer

    NASA Astrophysics Data System (ADS)

    Lin, Shuyu; Fu, Zhiqiang; Zhang, Xiaoli; Wang, Yong; Hu, Jing

    2013-01-01

    A new type of radially sandwiched piezoelectric short cylindrical transducer is developed and its radial vibration is studied. The transducer is composed of a solid metal disk, a radially polarized piezoelectric ceramic short tube and a metal tube. The radial vibrations of the solid metal disk, the radially polarized piezoelectric tube and the metal tube are analyzed and their electromechanical equivalent circuits are introduced. Based on the mechanical boundary conditions among the metal disk, the piezoelectric tube and the metal tube, a three-port electromechanical equivalent circuit for the radially sandwiched transducer is obtained and the frequency equation is given. The theoretical relationship of the resonance and anti-resonance frequencies and the effective electromechanical coupling coefficient with the geometrical dimensions is analyzed. The radial vibration of the sandwiched transducer is simulated by using two different numerical methods. It is shown that the analytical resonance and anti-resonance frequencies are in good agreement with the numerically simulated results. The transducer is expected to be used in piezoelectric resonators, actuators and ultrasonic radiators in ultrasonic and underwater sound applications.

  14. Thin cylindrical sheets of air

    NASA Astrophysics Data System (ADS)

    Thoroddsen, Sigurdur; Beilharz, Daniel; Guyon, Axel; Li, Er Qiang; Thoraval, Marie-Jean

    2014-11-01

    Drops impacting at low velocities onto a pool surface can stretch out thin hemispheric sheets of air. These air sheets can remain intact until they reach submicron thicknesses, whereby they rupture to form myriad of microbubbles. By impacting a higher-viscosity drop onto a lower-viscosity pool, we have explored new geometries of such air films. In this way we are able to maintain stable air-layers which can wrap around the entire drop to form anti-bubbles, i.e. spherical air layers bounded by inner and outer liquid masses. Furthermore, for the most viscous drops they enter the pool trailing a viscous thread from the pinch-off from the nozzle. The air sheet can also wrap around these treads and remain stable over extended time to form a cylindrical air sheet. We study the parameter regime where these structures appear and their subsequent breakup. The stability of these air cylinders is inconsistent with inviscid stability theory, suggesting stabilization by lubrication forces within the submicron air layer.

  15. Effects of grinding processes on enzymatic degradation of wheat straw.

    PubMed

    Silva, Gabriela Ghizzi D; Couturier, Marie; Berrin, Jean-Guy; Buléon, Alain; Rouau, Xavier

    2012-01-01

    The effectiveness of wheat straw fine to ultra-fine grindings at pilot scale was studied. The produced powders were characterised by their particle-size distribution (laser diffraction), crystallinity (WAXS) and enzymatic degradability (Trichoderma reesei enzymatic cocktail). A large range of wheat-straw powders was produced: from coarse (median particle size ∼800 μm) to fine particles (∼50 μm) using sieve-based grindings, then ultra-fine particles ∼20 μm by jet milling and ∼10 μm by ball milling. The wheat straw degradability was enhanced by the decrease of particle size until a limit: ∼100 μm, up to 36% total carbohydrate and 40% glucose hydrolysis yields. Ball milling samples overcame this limit up to 46% total carbohydrate and 72% glucose yields as a consequence of cellulose crystallinity reduction (from 22% to 13%). Ball milling appeared to be an effective pretreatment with similar glucose yield and superior carbohydrate yield compared to steam explosion pretreatment. Copyright © 2011 Elsevier Ltd. All rights reserved.

  16. Effects of imbalance and geometric error on precision grinding machines

    SciTech Connect

    Bibler, J.E.

    1997-06-01

    To study balancing in grinding, a simple mechanical system was examined. It was essential to study such a well-defined system, as opposed to a large, complex system such as a machining center. The use of a compact, well-defined system enabled easy quantification of the imbalance force input, its phase angle to any geometric decentering, and good understanding of the machine mode shapes. It is important to understand a simple system such as the one I examined given that imbalance is so intimately coupled to machine dynamics. It is possible to extend the results presented here to industrial machines, although that is not part of this work. In addition to the empirical testing, a simple mechanical system to look at how mode shapes, balance, and geometric error interplay to yield spindle error motion was modelled. The results of this model will be presented along with the results from a more global grinding model. The global model, presented at ASPE in November 1996, allows one to examine the effects of changing global machine parameters like stiffness and damping. This geometrically abstract, one-dimensional model will be presented to demonstrate the usefulness of an abstract approach for first-order understanding but it will not be the main focus of this thesis. 19 refs., 36 figs., 10 tables.

  17. Jet Mixing in a Reacting Cylindrical Crossflow

    NASA Technical Reports Server (NTRS)

    Leong, M. Y.; Samuelsen, G. S.; Holdeman, J. D.

    1995-01-01

    This paper addresses the mixing of air jets into the hot, fuel-rich products of a gas turbine primary zone. The mixing, as a result, occurs in a reacting environment with chemical conversion and substantial heat release. The geometry is a crossflow confined in a cylindrical duct with side-wall injection of jets issuing from round orifices. A specially designed reactor, operating on propane, presents a uniform mixture without swirl to mixing modules consisting of 8, 9, 10, and 12 holes at a momentum-flux ratio of 57 and a jet-to-mainstream mass-flow ratio of 2.5. Concentrations of O2, CO2, CO, and HC are obtained upstream, downstream, and within the orifice plane. O2 profiles indicate jet penetration while CO2, CO, and HC profiles depict the extent of reaction. Jet penetration is observed to be a function of the number of orifices and is found to affect the mixing in the reacting system. The results demonstrate that one module (the 12-hole) produces near-optimal penetration defined here as a jet penetration closest to the module half-radius, and hence the best uniform mixture at a plane one duct radius from the orifice leading edge.

  18. Influence of grinding procedures on the flexural strength of zirconia ceramics.

    PubMed

    Işerı, Ufuk; Ozkurt, Zeynep; Kazazoğlu, Ender; Küçükoğlu, Davut

    2010-01-01

    The surface of zirconia may be damaged during grinding, influencing the mechanical properties of the material. The purpose of this study was to compare the flexural strength of zirconia after different grinding procedures. Twenty bar-type zirconia specimens (21 x 5 x 2 mm) were divided into 4 groups and ground using a high-speed handpiece or a low-speed straight handpiece until the bars were reduced 1 mm using two different grinding times: continuous grinding and short-time grinding (n=5). Control specimens (n=5) were analyzed without grinding. The flexural strengths of the bars were determined by using 3-point bending test in a universal testing machine at a crosshead speed of 0.5 mm/min. The fracture load (N) was recorded, and the data were analyzed statistically by the Kruskal Wallis test at a significance level of 0.05. In the test groups, high-speed handpiece grinding for a short time had produced the highest mean flexural strength (878.5 ± 194.8 MPa), while micromotor continuous grinding produced the lowest mean flexural strength (733.8 ± 94.2 MPa). The control group was the strongest group (928.4 ± 186.5 MPa). However, there was no statistically significant differences among the groups (p>0.05). Within the limitations of the study, there was no difference in flexural strength of zirconia specimens ground with different procedures.

  19. Evaporator fouling tendencies of thin stillage and concentrates from the dry grind process

    USDA-ARS?s Scientific Manuscript database

    In the US, more than 200 maize processing plants use multiple effect evaporators to remove water from thin stillage and steepwater during dry grind and wet milling processes, respectively. During the dry grind process, unfermentables are centrifuged and the liquid fraction, thin stillage, is concen...

  20. Changes in Composition and Phosphorus Profile during Dry Grind Process of Corn into Ethanol and DDGS

    USDA-ARS?s Scientific Manuscript database

    Demand for alternatives to fossil fuels has resulted in a dramatic increase in ethanol production from corn. Dry grind method has been a major process, resulting in a large volume of dried distiller grains with solubles (DDGS) as a co-product. The process consists of grinding, cooking, liquefactio...

  1. Maize proximate composition and physical properties correlations to dry-grind ethanol concentrations

    USDA-ARS?s Scientific Manuscript database

    Dry grind ethanol plants incur economic losses due to seasonal variations in ethanol yields. One possible cause associated with ethanol yield variability is incoming grain quality. There is little published information on factors causing variation in dry grind ethanol concentrations. The objective o...

  2. Thermal model to investigate the temperature in bone grinding for skull base neurosurgery.

    PubMed

    Zhang, Lihui; Tai, Bruce L; Wang, Guangjun; Zhang, Kuibang; Sullivan, Stephen; Shih, Albert J

    2013-10-01

    This study develops a thermal model utilizing the inverse heat transfer method (IHTM) to investigate the bone grinding temperature created by a spherical diamond tool used for skull base neurosurgery. Bone grinding is a critical procedure in the expanded endonasal approach to remove the cranial bone and access to the skull base tumor via nasal corridor. The heat is generated during grinding and could damage the nerve or coagulate the blood in the carotid artery adjacent to the bone. The finite element analysis is adopted to investigate the grinding-induced bone temperature rise. The heat source distribution is defined by the thermal model, and the temperature distribution is solved using the IHTM with experimental inputs. Grinding experiments were conducted on a bovine cortical bone with embedded thermocouples. Results show significant temperature rise in bone grinding. Using 50°C as the threshold, the thermal injury can propagate about 3mm in the traverse direction, and 3mm below the ground surface under the dry grinding condition. The presented methodology demonstrated the capability of being a thermal analysis tool for bone grinding study.

  3. Temperature measurement of flat glass edge during grinding and effect of wheel and workpiece speeds

    NASA Astrophysics Data System (ADS)

    Moussa, Tala; Garnier, Bertrand; Peerhossaini, Hassan

    2017-06-01

    Flat glass temperature at the vicinity of the grinding wheel during grinding can become very high and reach that of the glass transition (typically around 550-600 °C). In such cases, the mechanical strength of glass is greatly affected and the grinding process cannot be carried out properly. Hence, thermal phenomena must be managed by adjusting the machining parameters to avoid overheating. For this purpose, it is very important to be able to measure the glass temperature, especially at the grinding interface. However, measuring the interfacial glass temperature is difficult and none of the existing methods for metal grinding is adequate for glass grinding. This work shows a novel temperature method that uses constantan and copper strips on both sides of the glass plates; thermoelectric contact being provided by the metallic binder of diamond particles in the grinding wheel. This new technique allows the measurement of the glass edge temperature during the wheel displacement around the glass plate. The experimental results show an average glass edge temperature between 300 and 600 °C depending on the value of the machining parameters such as work speed, wheel speed, depth of cut and water coolant flow rate. As this new thermal instrumentation is rather intrusive, glass temperature biases were analysed using a 3D heat transfer model with a moving source. Model computations performed using finite elements show that the temperature biases are less than 70 °C, which is smaller than the standard deviation of the glass edge temperatures measured during grinding.

  4. Capturing action of cooling lubricants in grinding and evaluation of its effectiveness

    NASA Astrophysics Data System (ADS)

    Tyukhta, A. V.; Khandozhko, A. V.; Vasilenko, Yu V.

    2016-04-01

    Methods of coolant supply are considered to be aiming at capturing and neutralization of the flare of grinding waste and noxious coolant fumes during flat grinding with a wheel periphery. Study and evaluation of the new coolant functional property - capturing - are presented.

  5. [Study on grinding of base metal alloys. 5. Constant pressure grinding of a Ni-Cr alloy with electro-deposited wheels].

    PubMed

    Miyakawa, O; Watanabe, K; Okawa, S; Nakano, S; Shiokawa, N; Kobayashi, M; Tamura, H

    1989-09-01

    The grinding techniques and electro-deposited wheels suitable for a 13% Cr-Ni dental casting alloy were determined. The lever-type grinding test machine modified in the previous study was used to investigate the grinding performance of experimental wheels of CBN- and diamond-particles. Depression of the diamond wheel against the work yielded unfavorable grinding results. Not only depression of the wheel against it but also moving the wheel over it with a heavier pressure is desired for higher grinding efficiency and its durability. Probably, the undurability of this wheel is associated with abrasive attrition due to oxidation or some chemical reaction with the work. The CBN wheel had not been suitable for the Co-Cr alloy tested in the third paper, but it exhibited very excellent performance for grinding of the Ni-Cr alloy, even without being moved over the work. Although being high in cost, the CBN wheel may pay for the very high performance and its durability.

  6. Investigation of the Formation Process of Two Piracetam Cocrystals during Grinding

    PubMed Central

    Rehder, Sönke; Klukkert, Marten; Löbmann, Korbinian A. M.; Strachan, Clare J.; Sakmann, Albrecht; Gordon, Keith; Rades, Thomas; Leopold, Claudia S.

    2011-01-01

    Cocrystal formation rates during dry grinding and liquid-assisted grinding were investigated by X-ray powder diffractometry and Raman spectroscopy. Two polymorphic forms of piracetam were used to prepare known piracetam cocrystals as model substances, i.e., piracetam-citric acid and piracetam-tartaric acid cocrystals. Raman spectroscopy in combination with principal component analysis was used to visualize the cocrystal formation pathways. During dry grinding, cocrystal formation appeared to progress via an amorphous intermediate stage, which was more evident for the piracetam-citric acid than for the piracetam-tartaric acid cocrystal. It was shown that liquid-assisted grinding led to faster cocrystal formation than dry grinding, which may be explained by the higher transformation rate due to the presence of liquid. The cocrystal formation rate did not depend on the applied polymorphic form of the piracetam and no polymorphic cocrystals were obtained. PMID:24309304

  7. Investigation of the Formation Process of Two Piracetam Cocrystals during Grinding.

    PubMed

    Rehder, Sönke; Klukkert, Marten; Löbmann, Korbinian A M; Strachan, Clare J; Sakmann, Albrecht; Gordon, Keith; Rades, Thomas; Leopold, Claudia S

    2011-10-12

    Cocrystal formation rates during dry grinding and liquid-assisted grinding were investigated by X-ray powder diffractometry and Raman spectroscopy. Two polymorphic forms of piracetam were used to prepare known piracetam cocrystals as model substances, i.e.,piracetam-citric acid and piracetam-tartaric acid cocrystals. Raman spectroscopy in combination with principal component analysis was used to visualize the cocrystal formation pathways. During dry grinding, cocrystal formation appeared to progress via an amorphous intermediate stage, which was more evident for the piracetam-citric acid than for the piracetam-tartaric acid cocrystal. It was shown that liquid-assisted grinding led to faster cocrystal formation than dry grinding, which may be explained by the higher transformation rate due to the presence of liquid. The cocrystal formation rate did not depend on the applied polymorphic form of the piracetam and no polymorphic cocrystals were obtained.

  8. Comparison of Materials for Use in the Precision Grinding of Optical Components

    SciTech Connect

    Evans, Boyd M. III; Miller, Arthur C. Jr.; Egert, Charles M.

    1997-12-31

    Precision grinding of optical components is becoming an accepted practice for rapidly and deterministically fabrication optical surfaces to final or near-final surface finish and figure. In this paper, a comparison of grinding techniques and materials is performed. Flat and spherical surfaces were ground in three different substrate materials: BK7 glass, chemical vapor deposited (CVD) silicon carbide ceramic, and sapphire. Spherical surfaces were used to determine the contouring capacity of the process, and flat surfaces were used for surface finish measurements. The recently developed Precitech Optimum 2800 diamond turning and grinding platform was used to grind surfaces in 40mm diameter substrates sapphire and silicon carbide substrates and 200 mm BK7 glass substrates using diamond grinding wheels. The results of this study compare the surface finish and figure for the three materials.

  9. Study on grinding of free-form optics surface in three-axis CNC machine

    NASA Astrophysics Data System (ADS)

    Yang, Haicheng; Zhang, Yun-long; Zhang, Feng; Wang, Zhibin; Bao, Long-xiang; Su, Ying; Guo, Rui; Liu, Xuan-min

    2014-08-01

    Due to the glass is a type of brittle material, so the high-precision free-form optics of glass material is usually machined by the technical of grinding. In this paper, for the characteristics of the diamond grinding wheel, analyzing the grinding path of free-form optics and mathematical model of the path is established based on the three-axis CNC grinding device. Moreover, the cause of the interference in the process of grinding is analyzed and the methods of avoiding. Finally, based on the above analysis results, through the experiment, the free-form optics surface accuracy was reached to 3.6um, realize the machining of the free-form optics.

  10. Crack problems in cylindrical and spherical shells

    NASA Technical Reports Server (NTRS)

    Erdogan, F.

    1976-01-01

    Standard plate or shell theories were used as a starting point to study the fracture problems in thin-walled cylindrical and spherical shells, assuming that the plane of the crack is perpendicular to the surface of the sheet. Since recent studies have shown that local shell curvatures may have a rather considerable effect on the stress intensity factor, the crack problem was considered in conjunction with a shell rather than a plate theory. The material was assumed to be isotropic and homogeneous, so that approximate solutions may be obtained by approximating the local shell crack geometry with an ideal shell which has a solution, namely a spherical shell with a meridional crack, a cylindrical shell with a circumferential crack, or a cylindrical shell with an axial crack. A method of solution for the specially orthotropic shells containing a crack was described; symmetric and skew-symmetric problems are considered in cylindrical shells with an axial crack.

  11. Deformation analysis of micro/nano indentation and diamond grinding on optical glasses

    NASA Astrophysics Data System (ADS)

    Zhao, Qingliang; Zhao, Lingling; Guo, Bing; Stephensin, David; Corbett, John

    2012-05-01

    The previous research of precision grinding optical glasses with electrolytic in process dressing (ELID) technology mainly concentrated on the action of ELID and machining parameters when grinding, which aim at generating very "smoothed" surfaces and reducing the subsurface damage. However, when grinding spectrosil 2000 and BK7 glass assisted with ELID technology, a deeply comparative study on material removal mechanism and the wheel wear behaviors have not been given yet. In this paper, the micro/nano indentation technique is initially applied for investigating the mechanical properties of optical glasses, whose results are then refereed to evaluate the machinability. In single grit diamond scratching on glasses, the scratching traces display four kinds of scratch characteristics according to different material removal modes. In normal grinding experiments, the result shows BK7 glass has a better machinability than that of spectrosil 2000, corresponding to what the micro/nano indentation vent revealed. Under the same grinding depth parameters, the smaller amplitude of acoustic emission (AE) raw signals, grinding force and grinding force ratio correspond to a better surface quality. While for these two kinds of glasses, with the increasing of grinding depth, the variation trends of the surface roughness, the force ratio, and the AE raw signals are contrary, which should be attributed to different material removal modes. Moreover, the SEM micrographs of used wheels surface indicate that diamond grains on the wheel surface after grinding BK7 glass are worn more severely than that of spectrosil 2000. The proposed research analyzes what happened in the grinding process with different material removal patterns, which can provide a basis for producing high-quality optical glasses and comprehensively evaluate the surface and subsurface integrity of optical glasses.

  12. Spontaneous transition from flat to cylindrical solitons

    SciTech Connect

    Frycz, P.; Infeld, E. )

    1989-07-24

    Flat, cylindrical, and spherical soliton solutions to various model equations are known. Many of these exact solutions have been seen in numerical simulations. However, there are few simulations that actually show that exact flat solitons can break up into an array of exact cylindrical or spherical solitons and follow this on a step by step basis. This Letter presents the first of these two kinds of transition for the Zakharov-Kuznetsov equation governing ion acoustic solitons in strongly magnetized plasmas.

  13. Object recognition using cylindrical harmonic filter.

    PubMed

    Guerrero Bermúdez, Jáder

    2004-06-28

    We present the cylindrical harmonic filter for three-dimensional (3D) discrete correlation between range data. The filter guarantees invariance of the correlation peak intensity under target rotation around z-axis. It can be considered a harmonic decomposition, in cylindrical coordinates, of the 3D Fourier spectrum of the target. Some simulation results confirm the in-plane rotation invariance and the discrimination of the filter.

  14. Damage experiments in cylindrical geometry update

    SciTech Connect

    Kaul, Anne; Holtkamp, David; Rodriguez, George

    2009-01-01

    Using a cylindrical configuration to study spallation damage allows for a natural recollection of the damaged material under proper driving conditions. Previous experiments provided data about failure initiation in aluminum in a cylindrical geometry and the behavior of material recollected after damage from pressures in the damage initiation regime. The current series of experiments studied the behavior of material recollected after complete failure. Results from the current experiments will be presented.

  15. Simulating flow and segregation of cylindrical particles

    NASA Astrophysics Data System (ADS)

    Zhao, Yongzhi; Umbanhowar, Paul B.; Lueptow, Richard M.

    2015-11-01

    Efficient and accurate simulation of cylindrical particles using discrete element method (DEM) is a challenge. Typical approaches to simulating cylindrical particle systems are based on the glued spheres method, which has low accuracy, or real shape models, which have high computational cost. In this work we utilize super-ellipsoids, which belong to super-quadrics, to model cylindrical particles in DEM simulations. Simulations of a single cylinder impacting a flat wall indicate that super-ellipsoids provide the same accuracy as real shape models and much better accuracy than the glued sphere method. Simulations of super-ellipsoid cylindrical particles in rotating tumblers result in nearly the same angle of repose as experiments and real shape simulations, demonstrating the accuracy of super-ellipsoid DEM simulations for multi-particle systems. The segregation of bidisperse cylindrical particles differing in length in a bounded heap was simulated by super-ellipsoid DEM, and the results are similar to the experiment. In spite of these advantages of using super-ellipsoid cylindrical particles, simulations of filling a box with particles indicate that the simulation times for super-ellipsoid cylinders is about an order of magnitude longer than that for the same number of spherical particles.

  16. Comparison of tungsten carbide and stainless steel ball bearings for grinding single maize kernels in a reciprocating grinder

    USDA-ARS?s Scientific Manuscript database

    Reciprocating grinders can grind single maize kernels by shaking the kernel in a vial with a ball bearing. This process results in a grind quality that is not satisfactory for many experiments. Tungesten carbide ball bearings are nearly twice as dense as steel, so we compared their grinding performa...

  17. Characteristics of Cylindrical Microwave Plasma Source at Low Pressure

    NASA Astrophysics Data System (ADS)

    Park, Seungil; Youn, S.; Kim, S. B.; Yoo, S. J.

    2016-10-01

    A microwave plasma source with a cylindrical resonance cavity has been proposed to generate the plasma at low pressure. This plasma source consists of magnetron, waveguide, antenna, and cavity. The microwave generating device is a commercial magnetron with 1 kW output power at the frequency of 2.45 GHz. The microwave is transmitted through the rectangular waveguide with the whistle shape, and coupled to the cavity by the slot antenna. The resonant mode of the cylindrical cavity is the TE111 mode. The operating pressure is between 0.1 Torr and 0.3 Torr with the Argon and nitrogen gas. The electron temperature and electron number density of argon plasma were measured with the optical emission spectroscopy measurement. And Ar1s5 metastable density was measured using tunable diode laser absorption spectroscopy (TDLAS). The plasma diagnostic results of a cylindrical microwave plasma source would be described in this study. This work was supported by R&D Program of ``Plasma Advanced Technology for Agriculture and Food (Plasma Farming)'' through the National Fusion Research Institute of Korea (NFRI) funded by the Government funds.

  18. A study of energy-size relationship and wear rate in a lab-scale high pressure grinding rolls unit

    NASA Astrophysics Data System (ADS)

    Rashidi Dashtbayaz, Samira

    This study is focused on two independent topics of energy-size relationship and wear-rate measurements on a lab-scale high pressure grinding rolls (HPGR). The first part of this study has been aimed to investigate the influence of the operating parameters and the feed characteristics on the particle-bed breakage using four different ore samples in a 200 mm x 100 mm lab-scale HPGR. Additionally, multistage grinding, scale-up from a lab-scale HPGR, and prediction of the particle size distributions have been studied in detail. The results obtained from energy-size relationship studies help with better understanding of the factors contributing to more energy-efficient grinding. It will be shown that the energy efficiency of the two configurations of locked-cycle and open multipass is completely dependent on the ore properties. A test procedure to produce the scale-up data is presented. The comparison of the scale-up factors between the data obtained on the University of Utah lab-scale HPGR and the industrial machine at the Newmont Boddington plant confirmed the applicability of lab-scale machines for trade-off studies. The population balance model for the simulation of product size distributions has shown to work well with the breakage function estimated through tests performed on the HPGR at high rotational speed. Selection function has been estimated by back calculation of population balance model with the help of the experimental data. This is considered to be a major step towards advancing current research on the simulation of particle size distribution by using the HPGR machine for determining the breakage function. Developing a technique/setup to measure the wear rate of the HPGR rolls' surface is the objective of the second topic of this dissertation. A mockup was initially designed to assess the application of the linear displacement sensors for measuring the rolls' weight loss. Upon the analysis of that technique and considering the corresponding sources of

  19. Automated inspection and precision grinding of spiral bevel gears

    NASA Technical Reports Server (NTRS)

    Frint, Harold

    1987-01-01

    The results are presented of a four phase MM&T program to define, develop, and evaluate an improved inspection system for spiral bevel gears. The improved method utilizes a multi-axis coordinate measuring machine which maps the working flank of the tooth and compares it to nominal reference values stored in the machine's computer. A unique feature of the system is that corrective grinding machine settings can be automatically calculated and printed out when necessary to correct an errant tooth profile. This new method eliminates most of the subjective decision making involved in the present method, which compares contact patterns obtained when the gear set is run under light load in a rolling test machine. It produces a higher quality gear with significant inspection time and cost savings.

  20. Performance of a Low-Power Cylindrical Hall Thruster

    NASA Technical Reports Server (NTRS)

    Polzin, Kurt A.; Markusic, Thomas E.; Stanojev, Boris J.; Dehoyos, Amado; Raitses, Yevgeny; Smirnov, Artem; Fisch, Nathaniel J.

    2007-01-01

    Recent mission studies have shown that a Hall thruster which operates at relatively constant thrust efficiency (45-55%) over a broad power range (300W - 3kW) is enabling for deep space science missions when compared with slate-of-the-art ion thrusters. While conventional (annular) Hall thrusters can operate at high thrust efficiency at kW power levels, it is difficult to construct one that operates over a broad power envelope down to 0 (100 W) while maintaining relatively high efficiency. In this note we report the measured performance (I(sub sp), thrust and efficiency) of a cylindrical Hall thruster operating at 0 (100 W) input power.

  1. Intra-pulp temperature increase of equine cheek teeth during treatment with motorized grinding systems: influence of grinding head position and rotational speed

    PubMed Central

    2014-01-01

    Background In equine practice, teeth corrections by means of motorized grinding systems are standard procedure. The heat resulting from that treatment may cause irreparable damage to the dental pulp. It has been shown that a 5.5°C temperature rise may cause severe destruction in pulp cells. Hence, the capability to continuously form secondary dentine is lost, and may lead, due to equine-typical occlusal tooth abrasion, to an opening of the pulp cavity. To obtain reliable data on the intra-pulp increase in temperature during corrective treatments, equine cheek teeth (CT) were modified in a way (occlusal surface smoothed, apical parts detached, pulp horns standardized) that had been qualified in own former published studies. All parameters influencing the grinding process were standardized (force applied, initial temperatures, dimensions of pulp horns, positioning of grinding disk, rotational speed). During grinding experiments, imitating real dental treatments, the time span for an intra-pulp temperature increase of 5.5°C was determined. Results The minimum time recorded for an intra-pulp temperature increase of 5.5°C was 38 s in mandibular CT (buccal grinding, 12,000 rpm) and 70 s in maxillary CT (flat occlusal grinding, 12,000 rpm). The data obtained showed that doubling the rotational speed of the disk results in halving the time span after which the critical intra-pulp temperature increase in maxillary CT is reached. For mandibular CT, the time span even drops by two thirds. Conclusion The use of standardized hypsodont CT enabled comparative studies of intra-pulp heating during the grinding of occlusal tooth surfaces using different tools and techniques. The anatomical structure of the natural vital hypsodont tooth must be kept in mind, so that the findings of this study do not create a deceptive sense of security with regard to the time-dependent heating of the native pulp. PMID:24559121

  2. Advances and patents about grinding equipments with nano-particle jet minimum quantity lubrication.

    PubMed

    Jia, Dongzhou; Li, Changhe; Wang, Sheng; Zhang, Qiang; Hou, Yali

    2014-01-01

    In recent years, a large number of patents have been devoted to developing minimum quantity lubrication (MQL) grinding techniques that can significantly improve both environmentally conscious and energy saving and costeffective sustainable grinding fluid alternatives. Among them, one patent is about a controllable nano-fluids jet MQL grinding system based on electrostatic atomization. Using the principle of electrostatics, it can achieve the control of droplet transfer by charging the sprayed droplets. This system can improve the uniformity of the droplet spectrum, liquid deposition efficiency and effective utilization of liquid. It can also effectively control the movement patterns of the droplets, thereby reducing the pollution of the environment and providing better health protection for workers. Although researchers accomplished profound and systematic studies on MQL, especially on nano-particles jet MQL. It can solve the shortage of MQL in cooling performance, greatly improve the working environment, save energy and reduce costs to achieve a low-carbon manufacturing. The unique lubricating performance and tribological property of solid nano-particles form nano-particle shearing films at the grinding wheel/workpiece interface, which can enhance the lubricating performance of MQL grinding. Existing studies on MQL grinding equipments, however, cannot meet the needs of the technological development. Therefore, our research provided a general introduction of the latest patients and research progress of nanoparticles jet MQL grinding equipments presented by the research team from Qingdao Technological University.

  3. Novel grinding stone used for polishing 3D plastic replica with rapid prototyping technology

    NASA Astrophysics Data System (ADS)

    Feng, Wang; Niikura, Yoshihiro; Sato, Toshio; Kawashima, Norimichi

    2006-01-01

    Rapid prototyping (RP) apparatus accepts a specific format translated from CAD data (patient's CT) and "slices" it into two-dimensional cross sections for laser photo curing. Surgeon can conduct safer surgery by reappearing on an actual model using 3D plastic replica in the preoperative. Polishing has to be used to eliminate the marks after removal of supports and the build layer pitches. Complicated and narrow areas of the 3D replica are difficult to be polished with the conventional grinding stone. This study proposes a novel grinding stone and introduces its producing process and characteristics. The novel grinding stone has many advantages as follows; (1) Preparation is possible of grinding stone that follows the complicated shape. (2) Grinding stone with uniformly dispersed abrasive grains can be prepared using magnetic particles and magnetic field. (3) Reshaping of grinding stone by heating is possible since the binder is made of a thermoplastic resin. (4) Every process can easily be carried out. We could polish to eliminate the marks after removal of supports and the build layer pitches on 3D plastic replica surface with the grinding stone.

  4. [Grinding of titanium. 2. Commercial vitrified wheels made of alumina abrasives].

    PubMed

    Miyakawa, O; Watanabe, K; Okawa, S; Nakano, S; Shiokawa, N; Kobayashi, M; Tamura, H

    1990-01-01

    Cast titanium was ground with commercial vitrified wheels made of alumina abrasives, and their grinding performance was investigated. For cutting, the appropriate circumferential speed of the alumina wheels was about 700 m/min. A speed lower or higher than this yielded unfavorable grinding results, which were attributed to wheel loading or chemical attrition of the abrasive, respectively. The hard wheel made of the A abrasive was suitable for grinding of titanium, and moreover, the wheel of the WA abrasive was more suitable than that made of the A abrasive. Generally, the cutting rate of the alumina wheels was inferior to that of the silicon carbide ones investigated previously. Depression of the wheel against the work yielded unfavorable grinding results; the manner in which the wheel was moved over the work during grinding was very important, compared with the silicon carbide wheels. Although the wheel was moved over the work, the high circumferential speed of the wheel resulted in chemical attrition of the abrasive and discoloration of the work surface, or grinding burn. The grinding burn layer mainly consisted of a few microns-thick titanium oxide.

  5. Grinding efficiency of abutment tooth with both dentin and core composite resin on axial plane.

    PubMed

    Miho, Otoaki; Sato, Toru; Matsukubo, Takashi

    2015-01-01

    The purpose of this study was to evaluate grinding efficiency in abutment teeth comprising both dentin and core composite resin in the axial plane. Grinding was performed over 5 runs at two loads (0.5 or 0.25 N) and two feed rates (1 or 2 mm/sec). The grinding surface was observed with a 3-D laser microscope. Tomographic images of the grinding surfaces captured perpendicular to the feed direction were also analyzed. Using a non-ground surface as a reference, areas comprising only dentin, both dentin and core composite resin, or only core composite resin were analyzed to determine the angle of the grinding surface. Composite resins were subjected to the Vickers hardness test and scanning electron microscopy. Data were statistically analyzed using a one-way analysis of variance and multiple comparison tests. Multiple regression analysis was performed for load, feed rate, and Vickers hardness of the build-up material depending on number of runs. When grinding was performed at a constant load and feed rate, a greater grinding angle was observed in areas comprising both dentin and composite resin or only composite resin than in areas consisting of dentin alone. A correlation was found between machinability and load or feed rate in areas comprising both dentin and composite resin or composite resin alone, with a particularly high correlation being observed between machinability and load. These results suggest that great caution should be exercised in a clinical setting when the boundary between the dentin and composite resin is to be ground, as the angle of the grinding surface changes when the rotating diamond point begins grinding the composite resin.

  6. Two-dimensional magnetohydrodynamic turbulence - Cylindrical, non-dissipative model

    NASA Technical Reports Server (NTRS)

    Montgomery, D.; Vahala, G.

    1979-01-01

    Incompressible magnetohydrodynamic turbulence is treated in the presence of cylindrical boundaries which are perfectly conducting and rigidly smooth. The model treated is non-dissipative and two-dimensional, the variation of all quantities in the axial direction being ignored. Equilibrium Gibbs ensemble predictions are explored assuming the constraint of constant axial current (appropriate to tokamak operation). No small-amplitude approximations are made. The expectation value of the turbulent kinetic energy is found to approach zero for the state of maximum mean-square vector potential to energy ratio. These are the only states for which large velocity fluctuations are not expected.

  7. Two-dimensional magnetohydrodynamic turbulence - Cylindrical, non-dissipative model

    NASA Technical Reports Server (NTRS)

    Montgomery, D.; Vahala, G.

    1979-01-01

    Incompressible magnetohydrodynamic turbulence is treated in the presence of cylindrical boundaries which are perfectly conducting and rigidly smooth. The model treated is non-dissipative and two-dimensional, the variation of all quantities in the axial direction being ignored. Equilibrium Gibbs ensemble predictions are explored assuming the constraint of constant axial current (appropriate to tokamak operation). No small-amplitude approximations are made. The expectation value of the turbulent kinetic energy is found to approach zero for the state of maximum mean-square vector potential to energy ratio. These are the only states for which large velocity fluctuations are not expected.

  8. A new cylindrical drift chamber for the MEG II experiment

    NASA Astrophysics Data System (ADS)

    Baldini, A. M.; Baracchini, E.; Berretta, L.; Bianucci, S.; Cavoto, G.; Chiarello, G.; Chiri, C.; Cei, F.; Corvaglia, A.; Dussoni, S.; Fahrni, D.; Galli, L.; Grancagnolo, F.; Grassi, M.; Hofer, A.; Hildebrandt, M.; Ignatov, F.; Miccoli, A.; Nicolò, D.; Orsini, A.; Panareo, M.; Pepino, A.; Pinto, C.; Piredda, G.; Signorelli, G.; Raffaelli, F.; Recchia, L.; Renga, F.; Ripiccini, E.; Tassielli, G.; Tazzioli, A.; Tenchini, F.; Venturini, M.; Voena, C.; Zullo, A.

    2016-07-01

    A new cylindrical drift chamber is currently under construction for the MEG II experiment. The chamber is meant to track low momentum positrons from μ+ decays to search for μ+ →e+ γ events. The detector is segmented in very small drift cells, placed in stereo configuration and operated in a helium-isobutane gas mixture. The use of thin aluminium wires and light gas mixture set the total radiation length of the chamber to only 1.6 ×10-3X0 per track turn allowing for a momentum resolution of 120 keV/c.

  9. Theoretical and experimental investigation of converging cylindrical shock waves propagating in narrow cylindrical chambers

    NASA Astrophysics Data System (ADS)

    Zitouni, Gley

    1992-09-01

    The propagation and stability of converging cylindrical shocks produced in an annular shock tube equipped with a three increment area contraction were investigated for various cylindrical chamber widths and two annular shock Mach numbers of 1.26 and 1.44. The method of characteristics, integrated using the Hartree scheme, was employed to determine the shock Mach number and pressure-time variations in the cylindrical chamber. These numerical values were verified experimentally by employing a set of piezoelectric pressure transducers placed at five different locations. In narrow cylindrical chambers, a new test section was used to determine the boundary layer effect on the shock strength. For a cylindrical chamber width of 2.5 mm, experimental results were found to be in excellent agreement with the inviscid numerical solution. For smaller widths, an empirical equation of the shock Mach number variation was developed. Stability of the converging shocks was examined from the series of spark shadowgraphs taken near the geometric center.

  10. The effect of structurally related impurities on crystallinity reduction of sulfamethazine by grinding.

    PubMed

    Hamada, Yoshito; Ono, Makoto; Ohara, Motomu; Yonemochi, Etsuo

    2016-12-30

    In this study, the effect of structurally related impurities on crystallinity reduction of sulfamethazine by grinding was evaluated. The crystallinity of sulfamethazine was not decreased when it was ground alone. However, when structurally related impurities with sulfonamide derivatives were blended, the crystallinity of sulfamethazine was decreased by grinding. Other materials without a sulfonamide moiety showed no such effect. The Raman spectra of sulfamethazine demonstrated that there was a difference between its crystalline and amorphous states within its sulfonamide structure. It was suggested that the sulfonamide structure of the impurities was important in causing the inhibition of recrystallization of sulfamethazine during grinding.

  11. Process diagnostics for precision grinding brittle materials in a production environment

    SciTech Connect

    Blaedel, K L; Davis, P J; Piscotty, M A

    1999-04-01

    Precision grinding processes are steadily migrating from research laboratory environments into manufacturing production lines as precision machines and processes become increasingly more commonplace throughout industry. Low-roughness, low-damage precision grinding is gaining widespread commercial acceptance for a host of brittle materials including advanced structural ceramics. The development of these processes is often problematic and requires diagnostic information and analysis to harden the processes for manufacturing. This paper presents a series of practical precision grinding tests developed and practiced at Lawrence Livermore National Laboratory that yield important information to help move a new process idea into production.

  12. Analysis of lead twist in modern high-performance grinding methods

    NASA Astrophysics Data System (ADS)

    Kundrák, J.; Gyáni, K.; Felhő, C.; Markopoulos, AP; Deszpoth, I.

    2016-11-01

    According to quality requirements of road vehicles shafts, which bear dynamic seals, twisted-pattern micro-geometrical topography is not allowed. It is a question whether newer modern grinding methods - such as quick-point grinding and peel grinding - could provide twist- free topography. According to industrial experience, twist-free surfaces can be made, however with certain settings, same twist occurs. In this paper it is proved by detailed chip-geometrical analysis that the topography generated by the new procedures is theoretically twist-patterned because of the feeding motion of the CBN tool. The presented investigation was carried out by a single-grain wheel model and computer simulation.

  13. Simulation and analysis of grinding wheel based on Gaussian mixture model

    NASA Astrophysics Data System (ADS)

    Chi, Yulun; Li, Haolin

    2012-12-01

    This article presents an application of numerical simulation technique for the generation and analysis of the grinding wheel surface topographies. The ZETA 20 imaging and metrology microscope is employed to measure the surface topographies. The Gaussian mixture model (GMM) is used to transform the measured non-Gaussian field to Gaussian fields, and the simulated topographies are generated. Some numerical examples are used to illustrate the viability of the method. It shows that the simulated grinding wheel topographies are similar with the measured and can be effective used to study the abrasive grains and grinding mechanism.

  14. The Dizzying Depths of the Cylindrical Mirror

    NASA Astrophysics Data System (ADS)

    DeWeerd, Alan J.; Hill, S. Eric

    2005-02-01

    A typical introduction to geometrical optics treats plane and spherical mirrors. At first glance, it may be surprising that texts seldom mention the cylindrical mirror, except for the occasional reference to use in fun houses and to viewing anamorphic art.1,2 However, even a cursory treatment reveals its complexity. Holzberlein used an extended object to qualitatively illustrate that images are produced both before and behind a concave cylindrical mirror.3 He also speculated on how this extreme astigmatism results in an observer's dizziness. By considering a simple point object, we make a more detailed analysis of the cylindrical mirror and the dizziness it induces. First, we illustrate how rays from a point object reflect to form not one point image but two line images. Next, we describe how an observer perceives a likeness of the object. Finally, we suggest how confusing depth cues induce dizziness. Although we focus on the concave cylindrical mirror, the discussion is easy to generalize to the convex cylindrical mirror.

  15. Development of an ``intelligent grinding wheel`` for in-process monitoring of ceramic grinding. Semi-annual report {number_sign}4

    SciTech Connect

    Malkin, S.; Gao, R.; Guo, C.; Varghese, B.; Pathare, S.

    1998-09-30

    The overall objective of this project is to develop sensor-integrated ``intelligent`` diamond wheels for grinding of ceramics. Such wheels will be ``smart`` enough to monitor and supervise both the wheel preparation and grinding processes without the need to instrument the machine tool. Intelligent wheels will utilize re-useable cores integrated with sensors: to measure the acoustic emission (AE) and grinding force. Signals from the sensors will be transmitted from a rotating wheel to a receiver by telemetry. Wheels will be ``trained`` to recognize distinct characteristics associated with truing, dressing and grinding. This overall project is divided into six tasks as follows: (1) development of miniaturized sensors and data transmission system; (2) wheel design and sensor configuration; (3) calibration of the sensor integrated wheel; (4) training of the intelligent wheel; (5) grinding tests; and (6) prototype demonstration. The technical progress is summarized in this report according to the tasks. All activity during this period has been concerned with the first two interrelated tasks, which need to be completed before undertaking the remaining tasks.

  16. The grinding behavior of ground copper powder for Cu/CNT nanocomposite fabrication by using the dry grinding process with a high-speed planetary ball mill

    NASA Astrophysics Data System (ADS)

    Choi, Heekyu; Bor, Amgalan; Sakuragi, Shiori; Lee, Jehyun; Lim, Hyung-Tae

    2016-01-01

    The behavior of ground copper powder for copper-carbon nanotube (copper-CNT) nanocomposite fabrication during high-speed planetary ball milling was investigated because the study of the behavior characteristics of copper powder has recently gained scientific interest. Also, studies of Cu/CNT composites have widely been done due to their useful applications to enhanced, advanced nano materials and components, which would significantly improve the properties of new mechatronics-integrated materials and components. This study varied experimental conditions such as the rotation speed and the grinding time with and without CNTs, and the particle size distribution, median diameter, crystal structure and size, and particle morphology were monitored for a given grinding time. We observed that pure copper powders agglomerated and that the morphology changed with changing rotation speed. The particle agglomerations were observed with maximum experiment conditions (700 rpm, 60 min) in this study of the grinding process for mechanical alloys in the case of pure copper powders because the grinding behavior of Cu/CNT agglomerations was affected by the addition of CNTs. Indeed, the powder morphology and the crystal size of the composite powder could be changed by increasing the grinding time and the rotation speed.

  17. Research on precision grinding processing and compensation finishing experiment for mid-large- aperture square aspheric optical element

    NASA Astrophysics Data System (ADS)

    Nie, Fengming; Li, Zhanguo; Wang, Dasen; Zhang, Guangping; Guo, Chengjun; Pei, Ning; Li, Yupeng

    2014-08-01

    This paper analyzes dot-line envelope grinding principle, which is applicable to mid-large- aperture square aspheric optical element, determines the mathematical process control model based on X/Y/C three-axis aspheric grinding machine, We develop the appropriate high-precision aspheric grinding manufacturing and measurement systems software, using the plane grinding wheel to do the grinding experiments and the repeated compensation processing experiment. The experiments show that: high-precision aspheric grinding manufacturing and measurement systems software can be realized axisymmetric aspheric high-precision machining control and measurement; using compensation processing of the X/Y/C three-axis aspheric grinding machine which can effectively improve the precision PV value, surface error from the initial processing of the PV value :12 μm to the compensation processing of the PV value :3 μm .

  18. Design of tunable cylindrical dielectric nanoantenna

    NASA Astrophysics Data System (ADS)

    Devi, Inder; Reena; Kalra, Yogita; Sinha, R. K.

    2016-09-01

    A tunable cylindrical all dielectric optical nanoantenna has been proposed. A silicon nanocylinder of radius 60 nm and height 150 nm has been considered. The azimuthally symmetric, complete forward scattering at first Kerker's condition and backward scattering with minimum forward scattering at second generalized Kerker's condition in near infra-red region has been observed for the proposed design which makes silicon nanocylinder a promising candidate for optical nanoantenna applications. The effect of the dimensions of the dielectric nanocylinder on the scattering properties of the cylindrical nanoantenna has been analyzed using finite element method. We have analyzed that the variation in diameter of nanocylinder has great influence on the strength of interference of electric and magnetic dipolar resonances. Further, we have observed tuning ability of the cylindrical nanoantenna with respect to the variation in its radius.

  19. Laser diode assembly including a cylindrical lens

    DOEpatents

    Snyder, J.J.; Reichert, P.

    1992-01-14

    The present invention provides a diffraction limited, high numerical aperture (fast) cylindrical microlens. The method for making the microlens is adaptable to produce a cylindrical lens that has almost any shape on its optical surfaces. The cylindrical lens may have a shape, such as elliptical or hyperbolic, designed to transform some particular given input light distribution into some desired output light distribution. In the method, the desired shape is first formed in a glass preform. Then, the preform is heated to the minimum drawing temperature and a fiber is drawn from it. The cross-sectional shape of the fiber bears a direct relation to the shape of the preform from which it was drawn. During the drawing process, the surfaces become optically smooth due to fire polishing. 11 figs.

  20. Cylindrical polarization symmetry for nondestructive nanocharacterization

    NASA Astrophysics Data System (ADS)

    Zhan, Qiwen

    2003-07-01

    Recently there is an increasing interest in laser beams with radial symmetry in polarization. Due to the cylindrical symmetry in polarization, these beams have unique focusing properties, which may find wide applications in a variety of nanometer scale applications, including high-resolution metrology, high-density data storage, and multi-functional optical microtool. In this paper, simple method of generating cylindrically polarized beams is presented and their potential applications to nondestructive nano-characterization are discussed. A high resolution surface plasmon microscope and a surface plasmon enhanced apertureless near-field scanning optical microscope are proposed. An automatic scanning microellipsometer that uses the cylindrical symmetry to enhance the signal-to-noise-ratio in high-spatial-resolution ellipsometric measurement will also be presented.

  1. Beamtracking in cylindrical and cartesian coordinates

    SciTech Connect

    Schillinger, B.; Weiland, T.

    1997-02-01

    For the design of devices with circular optical axes, e.g. bending magnets or spectrometers, the use of cylindrical coordinates for field calculations could be favourable. Additionally, in case of applications like bending systems with nonorthogonal entry and exit faces, the coupling of cylindrical and cartesian coordinates improves the simulation of fringe fields. In this context we have implemented a consistent coupling between the two coordinate systems and have extended the tracking code of the electromagnetic simulator MAFIA to cylindrical coordinates. This extensions could be of interest for the calculation of transfer maps of ionoptical devices using the tracked particle orbit as reference trajectory and including fringe field effects in a more general manner. We will give a short introduction to the extensions and show some examples for bending systems with nonorthogonal entries. {copyright} {ital 1997 American Institute of Physics.}

  2. Beamtracking in cylindrical and cartesian coordinates

    SciTech Connect

    Schillinger, B.; Weiland, T.

    1997-02-01

    For the design of devices with circular optical axes, e.g. bending magnets or spectrometers, the use of cylindrical coordinates for field calculations could be favourable. Additionally, in case of applications like bending systems with nonorthogonal entry and exit faces, the coupling of cylindrical and cartesian coordinates improves the simulation of fringe fields. In this context we have implemented a consistent coupling between the two coordinate systems and have extended the tracking code of the electromagnetic simulator MAFIA to cylindrical coordinates. This extensions could be of interest for the calculation of transfer maps of ionoptical devices using the tracked particle orbit as reference trajectory and including fringe field effects in a more general manner. We will give a short introduction to the extensions and show some examples for bending systems with nonorthogonal entries.

  3. Dewetting processes in a cylindrical geometry.

    PubMed

    Callegari, G; Calvo, A; Hulin, J P

    2005-03-01

    Dewetting of liquid films of water-glycerol solutions of different viscosities has been studied experimentally in PVC cylindrical tubes. In contrast with plane surfaces, the dewetting capillary number Ca(vd) increases with the film thickness ho over a large part of the experimental range and follows a same global trend independent of viscosity as a function of ho. This increase is only partly explained by variations of the capillary driving force predicted in a recent theoretical work for a cylindrical geometry. An additional explanation is suggested, based on different spatial distributions of the viscous dissipation in the dewetting bump in the planar and cylindrical geometries. This mechanism is investigated for films of different thicknesses in a numerical model assuming a polynomial variation of the liquid thickness with distance in the bump region.

  4. Cylindrical Pulsons in Nonlinear Relativistic Wave Equations

    NASA Astrophysics Data System (ADS)

    Geicke, J.

    1984-05-01

    Numerical results to the Higgs scalar equation and the sine-Gordon equation with cylindrical symmetry are reported. Two separated energy regions are found where a Higgs kink develops into pulsons when reaching the origin r = 0, while only for higher energies a reflection is observed. The pulsons to both equations are studied in detail by modifying the initial kink shapes. In comparison with the spherical pulsons the cylindrical ones are extremely long-lived. For amplitudes slightly below half the distance between two (neighboured) vacua of the theories no decrease of the amplitudes and no perceivable radiation have been obtained by the numerical solution, examined during a time of order 1000. On the other hand, "heavy" sine-Gordon pulsons (with amplitudes 3π ~ 4π) are found to decay fast during a time t approx 100 in cylindrical symmetry.

  5. Thermomechanical fracture on pressurized cylindrical vessels

    NASA Astrophysics Data System (ADS)

    Tzou, Robert D. Y.; Chiu, Kwong S.; Beraun, Jorge E.; Chen, Jinn Kuen

    1998-09-01

    This work studies the rapid fracture developed on the surface of a pressurized cylindrical vessel when heated by an intensified energy source. The primary concerns are the interactions between the rapid thermal expansion and the internal pressure that exerts on the interior surface. From a mechanical point of view, the thermal loading tends to develop a crack along the circumferential direction of the cylindrical vessel. The excessive internal pressure established within the cylindrical vessel, on the other hand, tends to develop a crack in the axial direction. Combination of the two mechanisms results in a capricious pattern of rapid fracture that needs to be fully understood in thermal processing. Special features in this work include the dynamics plasticity induced by the combined thermomechanical loading at short times, as well as the temperature-dependent thermomechanical properties that evolve in the load-time history.

  6. Laser diode assembly including a cylindrical lens

    DOEpatents

    Snyder, James J.; Reichert, Patrick

    1992-01-01

    The present invention provides a diffraction limited, high numerical aperture (fast) cylindrical microlens. The method for making the microlens is adaptable to produce a cylindrical lens that has almost any shape on its optical surfaces. The cylindrical lens may have a shape, such as elliptical or hyperbolic, designed to transform some particular given input light distribution into some desired output light distribution. In the method, the desired shape is first formed in a glass preform. Then, the preform is heated to the minimum drawing temperature and a fiber is drawn from it. The cross-sectional shape of the fiber bears a direct relation to the shape of the preform from which it was drawn. During the drawing process, the surfaces become optically smooth due to fire polishing.

  7. Current pulse effects on cylindrical damage experiments

    SciTech Connect

    Kaul, Ann M; Rousculp, Christopher L

    2009-01-01

    A series of joint experiments between LANL and VNIIEF use a VNIIEF-designed helical generator to provide currents for driving a LANL-designed cylindrical spallation experimental load. Under proper driving conditions, a cylindrical configuration allows for a natural recollection of the damaged material. In addition, the damaged material is able to come to a complete stop due to its strength, avoiding application of further forces. Thus far, experiments have provided data about failure initiation of a well-characterized material (aluminum) in a cylindrical geometry, behavior of material recollected after damage from pressures in the damage initiation regime, and behavior of material recollected after complete failure. In addition to post-shot collection of the damaged target material for subsequent metallographic analysis, dynamic in-situ experimental diagnostics include velocimetry and transverse radial radiography. This paper will focus on the effects of tailoring the driving current pulse to obtain the desired data.

  8. Self-referenced interferometer for cylindrical surfaces.

    PubMed

    Šarbort, Martin; Řeřucha, Šimon; Holá, Miroslava; Buchta, Zdeněk; Lazar, Josef

    2015-11-20

    We present a new interferometric method for shape measurement of hollow cylindrical tubes. We propose a simple and robust self-referenced interferometer where the reference and object waves are represented by the central and peripheral parts, respectively, of the conical wave generated by a single axicon lens. The interferogram detected by a digital camera is characterized by a closed-fringe pattern with a circular carrier. The interference phase is demodulated using spatial synchronous detection. The capabilities of the interferometer are experimentally tested for various hollow cylindrical tubes with lengths up to 600 mm.

  9. Minerva: Cylindrical coordinate extension for Athena

    NASA Astrophysics Data System (ADS)

    Skinner, M. Aaron; Ostriker, Eve C.

    2013-02-01

    Minerva is a cylindrical coordinate extension of the Athena astrophysical MHD code of Stone, Gardiner, Teuben, and Hawley. The extension follows the approach of Athena's original developers and has been designed to alter the existing Cartesian-coordinates code as minimally and transparently as possible. The numerical equations in cylindrical coordinates are formulated to maintain consistency with constrained transport (CT), a central feature of the Athena algorithm, while making use of previously implemented code modules such as the Riemann solvers. Angular momentum transport, which is critical in astrophysical disk systems dominated by rotation, is treated carefully.

  10. Wear performance of dental ceramics after grinding and polishing treatments.

    PubMed

    Preis, Verena; Behr, Michael; Handel, Gerhard; Schneider-Feyrer, Sibylle; Hahnel, Sebastian; Rosentritt, Martin

    2012-06-01

    The aim of this in vitro study was to determine the two-body wear resistance of different dental ceramics after grinding and polishing treatments. Standardized specimens were prepared from three zirconia and two veneering ceramics and were subjected to different surface treatments. Zirconia ceramics were polished, ground and repolished, veneering ceramics were ground and repolished. One zirconia ceramic was investigated with a superficial glaze. Human enamel was used for reference. Surface roughness R(a) was determined using a profilometric contact surface measurement device. Two-body wear tests were performed in a chewing simulator with steatite and enamel antagonists, respectively. Specimens were loaded pneumatically in a pin-on-block design for 1.2x10(5) mastication cycles (50 N, 1.2 Hz, lateral movement: 1 mm, mouth opening: 2 mm) under simultaneous thermal cycling (600 cycles, 5/55 °C). Wear depths of specimens were determined using a 3D laser scanning device, wear areas of steatite antagonists were measured by means of light-optical micrographs. Means and standard deviations were calculated, and statistical analysis was performed using one-way analysis of variance (ANOVA) and the Bonferroni multiple comparison test for post hoc analysis (α=0.05). Scanning electron microscopy was applied for evaluating the wear performance of ceramics and antagonists. No wear was found for polished, ground and repolished zirconia. Compared to the wear depths of the enamel reference with 274.1±187.4 μm versus steatite and 123.3±131.0 μm versus enamel, relative wear depths of porcelains ranged between 0.54±0.07 and 0.62±0.09 with steatite antagonists and between 0.66±0.26 and 1.04±0.27 with enamel antagonists. Relative wear areas of steatite antagonists (enamel reference: 1.25 mm(2)) varied between 0.84±0.13 and 1.90±0.29 for zirconia and between 1.97±0.38 and 2.47±0.40 for porcelains. Enamel antagonists generally showed wear, cracks or even fractures, but revealed

  11. Influence of grinding on service properties of VT-22 powder applied in additive technologies

    NASA Astrophysics Data System (ADS)

    Zakharov, M. N.; Rybalko, O. F.; Romanova, O. V.; Gelchinskiy, B. R.; Il’inykh, S. A.; Krashaninin, V. A.

    2017-01-01

    Powder of titanium alloy (VT-22) produced by plasma-spraying was subjected to grinding to obtain powder with size less 100 microns. These powders were sprayed by plasma unit using two types of gases, namely, air and air with methane (spraying in water and sputtering of coating on steel support). Influence of grinding time on yield of powder of required fraction was studied. Morphology and phase composition of the grinded powder and plasma sprayed one were under investigation. In the result of experiments, it appears that the grinding time genuinely influences the chemical and phase compositions, but there is no effect on physical-processing properties. For powders after plasma spraying some changes of non-metal elements content were detected by chemical analysis. Using gaseous mixture of air and methane in plasma spraying unit leads to formation of a new phase in the powder according X-ray diffraction data.

  12. Study on active lap tool influence function in grinding 1.8 m primary mirror.

    PubMed

    Haitao, Liu; Zhige, Zeng; Fan, Wu; Bin, Fan; Yongjian, Wan

    2013-11-01

    We present a theoretical modeling method to predict the ring tool influence function (TIF) based on the computer-controlled active lap process. The gap on the lap-grinding layer is considered, and its influence on the ring TIF is analyzed too. The relationship between the shape of the ring TIF and the lap-workpiece rotation speed ratio is discussed in this paper. The recipe for calculating dwell time for axisymmetric fabrication is discussed. The grinding process of a 1.8 m primary mirror is improved based on these results. The grinding process is accomplished after 30 circles of grinding, and the surface shape error is from PV 82 μm RMS 16.4 μm reduced to PV 13.5 μm RMS 2.5 μm.

  13. Force-controlled analysis tool for optimization of precision CNC grinding processes

    NASA Astrophysics Data System (ADS)

    Vogt, C.; Fähnle, O.; Rascher, R.

    2017-06-01

    While setting up grinding processes for optics fabrication, the optimum tool and process parameters have to be chosen. Unfortunately, datasheets of commercial grinding tools contain only information about grit type and size, bond material, tool shape etc., leaving out any information about process parameters to be applied or tool lifetime or performance. For this reason, tools and machining parameters are commonly adjusted during iterative experimental test runs using actual workpieces from production batches which is time consuming, expensive and without guarantee that the optimum set of machining parameters are achieved. In this paper we present a method to determine grinding tools process window for a given workpiece material. That way, ideal machining parameters can be determined offline for maximum reliability and productivity. In addition, the gained data provides the basis to identify the most suitable grinding tool for the desired application.

  14. 8. VIEW TO SOUTHEAST, DRYERS, GRINDING/ROD MILL, MECHANIC SHED, AND ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    8. VIEW TO SOUTHEAST, DRYERS, GRINDING/ROD MILL, MECHANIC SHED, AND SKINNER SALT ROASTERS. - Vanadium Corporation of America (VCA) Naturita Mill, 3 miles Northwest of Naturita, between Highway 141 & San Miguel River, Naturita, Montrose County, CO

  15. 3. VIEW TO NORTHEAST, MECHANIC SHED, DRYERS, GRINDING/ROD MILL, AND ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    3. VIEW TO NORTHEAST, MECHANIC SHED, DRYERS, GRINDING/ROD MILL, AND SKINNER SALT ROASTERS. - Vanadium Corporation of America (VCA) Naturita Mill, 3 miles Northwest of Naturita, between Highway 141 & San Miguel River, Naturita, Montrose County, CO

  16. The effect of spindle perturbations on the quality of precision grinding

    SciTech Connect

    Blaedel, K.L.; Bibler, J.E.; Taylor, J.S.

    1996-12-31

    In grinding, there are many perturbations to the spindle that degrade the quality of the workpiece surface being ground. Imbalance of the grinding wheel and runout of the wheel are two examples of such perturbations. These disturbances manifest themselves as varying system forces or varying system displacements. The dynamics describing the combination of machinery and material removal process then determine how these perturbations affect the process, for example, the grinding force or grinding depth of cut. The system output is given in terms of the degradation in quality of the workpiece surface. It is only in the context of the whole system that the effect of poor wheel balance and poor wheel truing on workpiece quality can be assessed.

  17. Quality Estimation of Dry Grinding of Skiving Cutters With Organic Bonding Diamond Wheels

    NASA Astrophysics Data System (ADS)

    Filippov, A. V.; Shamarin, N. N.; Podgornykh, O. A.; Rubtsov, V. E.

    2016-08-01

    Engineering process preparation requires proper preparation of cutting tools. It influences not only the performance of the tools but also the quality of workpiece surface machining. One of the promising environmentally friendly trends of mechanical treatment is grinding without using lubricating cooling liquid. This method can considerably influence the quality of cutting tools grinding. Smoothing skiving turning is an effective treatment method providing high efficiency and workpiece quality. Proper preparation of cutting edges is especially important in this process. For that purpose we have carried out a research in grinding changeable carbide inserts for skiving turning by means of grinding wheels with different grain size. The influence of different combinations of wheels on roughness of the inserts front and rear surfaces and quality of cutting edge was studied with the help of laser confocal microscopy.

  18. An Efficient, Robust, and Inexpensive Grinding Device for Herbal Samples like Cinchona Bark

    PubMed Central

    Hansen, Steen Honoré; Holmfred, Else; Cornett, Claus; Maldonado, Carla; Rønsted, Nina

    2015-01-01

    An effective, robust, and inexpensive grinding device for the grinding of herb samples like bark and roots was developed by rebuilding a commercially available coffee grinder. The grinder was constructed to be able to provide various particle sizes, to be easy to clean, and to have a minimum of dead volume. The recovery of the sample when grinding as little as 50 mg of crude Cinchona bark was about 60%. Grinding is performed in seconds with no rise in temperature, and the grinder is easily disassembled to be cleaned. The influence of the particle size of the obtained powders on the recovery of analytes in extracts of Cinchona bark was investigated using HPLC. PMID:26839823

  19. On the limit of surface integrity of alumina by ductile-mode grinding

    SciTech Connect

    Zarudi, I.; Zhang, L.C.

    2000-01-01

    This paper investigates both experimentally and theoretically the subsurface damage in alumina by ductile-mode grinding. It was found that the distribution of the fractured area on a ground mirror surface, with the Rms roughness in the range from 30 nm to 90 nm, depends on not only the grinding conditions but also the pores in the bulk material. Surface pit formation is the result of interaction of abrasive grains of the grinding wheel with pores. Thus the surface quality achievable by ductile-mode grinding is limited by the initial microstructure of a material. The investigation shows that median and radial cracks do not appear and hence are not the cause of fracture as usually thought.

  20. 7. VIEW TO EAST, MILL WAREHOUSE, DRYERS, GRINDING/ROD MILL, AND ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    7. VIEW TO EAST, MILL WAREHOUSE, DRYERS, GRINDING/ROD MILL, AND MECHANIC SHED. - Vanadium Corporation of America (VCA) Naturita Mill, 3 miles Northwest of Naturita, between Highway 141 & San Miguel River, Naturita, Montrose County, CO

  1. Effects of supercritical water and mechanochemical grinding treatments on physicochemical properties of chitin.

    PubMed

    Osada, Mitsumasa; Miura, Chika; Nakagawa, Yuko S; Kaihara, Mikio; Nikaido, Mitsuru; Totani, Kazuhide

    2013-02-15

    This study examined the effects of a combined pretreatment with supercritical water and mechanochemical grinding with a ball mill on the physicochemical properties of chitin and its enzymatic degradation. Following pretreatment with a combination of supercritical water and grinding, chitin had a lower mean molecular weight, a lower crystallinity index, a lower crystallite size, greater d-spacing, weaker hydrogen bonds, and the amide group was more exposed compared with untreated chitin. These properties increased the hydrophilicity of the chitin and enhanced its enzymatic degradation. The N,N'-diacetylchitobiose (GlcNAc)(2) yield after enzymatic degradation of chitin following pretreatment with supercritical water (400 °C, 1 min) and grinding (800 rpm, 10 min) was 93%, compared with 5% without any treatment, 37% with supercritical water pretreatment alone (400 °C, 1 min), and 60% with grinding alone (800 rpm, 30 min).

  2. Effects of metal surface grinding at the porcelain try-in stage of fixed dental prostheses

    PubMed Central

    Kesim, Bülent; Gümüş, Hasan Önder; Dinçel, Mehmet; Erkaya, Selçuk

    2014-01-01

    PURPOSE This study was to evaluate the effect of grinding of the inner metal surface during the porcelain try-in stage on metal-porcelain bonding considering the maximum temperature and the vibration of samples. MATERIALS AND METHODS Ninety-one square prism-shaped (1 × 1 × 1.5 mm) nickel-chrome cast frameworks 0.3 mm thick were prepared. Porcelain was applied on two opposite outer axial surfaces of the frameworks. The grinding was performed from the opposite axial sides of the inner metal surfaces with a low-speed handpiece with two types of burs (diamond, tungsten-carbide) under three grinding forces (3.5 N, 7 N, 14 N) and at two durations (5 seconds, 10 seconds). The shear bond strength (SBS) test was performed with universal testing machine. Statistical analyzes were performed at 5% significance level. RESULTS The samples subjected to grinding under 3.5 N showed higher SBS values than those exposed to grinding under 7 N and 14 N (P<.05). SBS values of none of the groups differed from those of the control group (P>.05). The types of bur (P=.965) and the duration (P=.679) did not affect the SBS values. On the other hand, type of bur, force applied, and duration of the grinding affected the maximum temperatures of the samples, whereas the maximum vibration was affected only by the type of bur (P<.05). CONCLUSION Grinding the inner metal surface did not affect the metal-porcelain bond strength. Although the grinding affected the maximum temperature and the vibration values of the samples, these did not influence the bonding strength. PMID:25177476

  3. Next generation grinding spindle for cost-effective manufacture of advanced ceramic components

    SciTech Connect

    Kovach, J.A.; Laurich, M.A.

    2000-01-01

    Finish grinding of advanced structural ceramics has generally been considered an extremely slow and costly process. Recently, however, results from the High-Speed, Low-Damage (HSLD) program have clearly demonstrated that numerous finish-process performance benefits can be realized by grinding silicon nitride at high wheel speeds. A new, single-step, roughing-process capable of producing high-quality silicon nitride parts at high material removal rates while dramatically reducing finishing costs has been developed.

  4. Surface roughness of zirconia for full-contour crowns after clinically simulated grinding and polishing.

    PubMed

    Hmaidouch, Rim; Müller, Wolf-Dieter; Lauer, Hans-Christoph; Weigl, Paul

    2014-12-01

    The aim of this study was to evaluate the effect of controlled intraoral grinding and polishing on the roughness of full-contour zirconia compared to classical veneered zirconia. Thirty bar-shaped zirconia specimens were fabricated and divided into two groups (n=15). Fifteen specimens (group 1) were glazed and 15 specimens (group 2) were veneered with feldspathic ceramic and then glazed. Prior to grinding, maximum roughness depth (Rmax) values were measured using a profilometer, 5 times per specimen. Simulated clinical grinding and polishing were performed on the specimens under water coolant for 15 s and 2 N pressure. For grinding, NTI diamonds burs with grain sizes of 20 µm, 10 µm, and 7.5 µm were used sequentially. The ground surfaces were polished using NTI kits with coarse, medium and fine polishers. After each step, Rmax values were determined. Differences between groups were examined using one-way analysis of variance (ANOVA). The roughness of group 1 was significantly lower than that of group 2. The roughness increased significantly after coarse grinding in both groups. The results after glazing were similar to those obtained after fine grinding for non-veneered zirconia. However, fine-ground veneered zirconia had significantly higher roughness than venerred, glazed zirconia. No significant difference was found between fine-polished and glazed zirconia, but after the fine polishing of veneered zirconia, the roughness was significantly higher than after glazing. It can be concluded that for full-contour zirconia, fewer defects and lower roughness values resulted after grinding and polishing compared to veneered zirconia. After polishing zirconia, lower roughness values were achieved compared to glazing; more interesting was that the grinding of glazed zirconia using the NTI three-step system could deliver smooth surfaces comparable to untreated glazed zirconia surfaces.

  5. Relationship of tooth grinding pattern during sleep bruxism and dental status.

    PubMed

    Tokiwa, Osamu; Park, Byung-Kyu; Takezawa, Yasumasa; Takahashi, Youichi; Sasaguri, Kenichi; Sato, Sadao

    2008-10-01

    Tooth grinding during sleep is thought to be one of the important factors causing oral diseases. However, no evidence is available regarding the relationship between the dental status and tooth contact during sleep bruxism. The purpose of this clinical study was to investigate the relationship between oral diseases and tooth grinding patterns during sleep bruxism. Fifty subjects (21 men and 29 women) were selected. The clinical attachment level, tooth mobility, noncarious cervical lesion (NCL) and hypersensitivity were examined in each tooth. Subjects wore a bruxism-recording device to visualize the grinding pattern during sleep bruxism. The grinding pattern was categorized into laterotrusive grinding (LG) and mediotrusive side grinding (MG). Furthermore, LG was divided into three types: incisor-canine (IC), incisor-canine-premolar (ICP), and incisor-canine-premolar-molar (ICPM) types. The average attachment level and tooth mobility of the ICPM and ICPM+MG types were much more aggravating than those of the IC or ICP types. The NCL encountered in the ICPM type was more aggravating than the other types. The average NCL of the ICPM type was significantly larger than that of the IC (p = 0.01), the ICP (p = 0.05), the ICP+MG (p = 0.05) and the ICPM+MG (p = 0.05) types and MG (p = 0.01). The average hypersensitivity of the ICP type was significantly greater than that of the IC type (p = 0.05). There was a moderate correlation between the attachment level and mobility. It was concluded that grinding patterns during sleep bruxism should be considered as a probable causative factor in the development of dental problems related to clinical attachment level, tooth mobility, NCL, and hypersensitivity, especially the ICPM type and mediotrusive grinding that seems to be the pattern that could more easily deteriorate the dental condition.

  6. Thermodynamic and kinetic characterization of polymorphic transformation of famotidine during grinding.

    PubMed

    Lin, Shan-Yang; Cheng, Wen-Ting; Wang, Shun-Li

    2006-08-02

    Two polymorphs of famotidine were prepared by recrystallization from acetonitrile for form A and methanol for form B, respectively. The effect of grinding process on the polymorphic transformation of famotidine was investigated. Each famotidine sample ground for various grinding times in a ceramic mortar was determined by differential scanning calorimetry (DSC), conventional and thermal Fourier transform infrared (FT-IR) microspectroscopy. The results indicate that the raw material of famotidine was proved to be a form B. A unique IR absorption band at 3505 cm(-1) for famotidine form B gradually decreased its intensity with the grinding time, while two newer IR absorption bands at 3451 and 1671 cm(-1) for famotidine form A slowly appeared. The peak intensity ratio of 3451/350 5 cm(-1) was linearly (r=0.9901) increased with the grinding time, suggesting that the grinding process could induce the polymorphic transformation of famotidine from form B to form A by a zero-order process. The DSC endothermic peaks also confirmed this polymorphic transformation from famotidine form B (167 degrees C, DeltaH: 165J/g) to famotidine form A (174 degrees C, DeltaH: 148J/g) in which the values of enthalpy were linearly reduced with the increase of grinding time (r=0.9943). The phase transition temperature of the different ground famotidine samples could be easily and only evidenced by using thermal FT-IR microspectroscopy, rather than by DSC analysis. These phase transition temperatures of the famotidine form B ground for 5-20 min quickly reduced from 144 to 134 degrees C and maintained a constant at 134 degrees C even after 20-30 min grinding. The grinding process not only decreased the crystallinity of famotidine form B but also reduced the particle size of famotidine form B, resulting in easy induction of the polymorphic transformation of famotidine from form B to form A in ground famotidine sample.

  7. Effects of surface grinding conditions on the reciprocating friction and wear behavior of silicon nitride

    SciTech Connect

    Blau, P.J.; Martin, R.L.; Zanoria, E.S.

    1997-12-31

    The relationship between two significantly different surface grinding conditions and the reciprocating ball-on-flat friction and wear behavior of a high-quality, structural silicon nitride material (GS-44) was investigated. The slider materials were silicon nitride NBD 200 and 440C stainless steel. Two machining conditions were selected based on extensive machining and flexural strength test data obtained under the auspices of an international, interlaboratory grinding study. The condition categorized as {open_quotes}low strength{close_quote} grinding used a coarse 80 grit wheel and produced low flexure strength due to machining-induced flaws in the surface. The other condition, regarded as {open_quotes}high strength grinding,{close_quotes} utilized a 320 grit wheel and produced a flexural strength nearly 70% greater. Grinding wheel surface speeds were 35 and 47 m/s. Reciprocating sliding tests were conducted following the procedure described in a newly-published ASTM standard (G- 133) for linearly-reciprocating wear. Tests were performed in directions both parallel and perpendicular to the grinding marks (lay) using a 25 N load, 5 Hz reciprocating frequency, 10 mm stroke length, and 100 m of sliding at room temperature. The effects of sliding direction relative to the lay were more pronounced for stainless steel than for silicon nitride sliders. The wear of stainless steel was less than the wear of the silicon nitride slider materials because of the formation of transfer particles which covered the sharp edges of the silicon nitride grinding grooves and reduced abrasive contact. The wear of the GS-44 material was much greater for the silicon nitride sliders than for the stainless steel sliders. The causes for the effects of surface-grinding severity and sliding direction on friction and wear of GS-44 and its counterface materials are explained.

  8. Effect of cryogenic grinding on volatile and fatty oil constituents of cumin (Cuminum cyminum L.) genotypes.

    PubMed

    Sharma, L K; Agarwal, D; Rathore, S S; Malhotra, S K; Saxena, S N

    2016-06-01

    Effect of cryogenic grinding on recovery of volatile oil, fatty oil percentage and their constituents in two cumin (Cuminum cyminum L.) genotypes have been analyzed. Cryogenic grinding not only retains the volatiles but enhanced the recovery by 33.9 % in GC 4 and 43.5 % in RZ 209. A significant increase (29.9 %) over normal grinding in oil percentage was also observed in genotype RZ 209. This increase was, however, less (15.4 %) in genotype GC 4. Nineteen major compounds were identified in the essential oil of both genotypes. The two grinding techniques had significant effects on dependent variables, viz., volatile oil and monoterpenes. Cuminaldehyde was the main constituent in both genotypes, content of which increased from 48.2 to 56.1 % in GC 4 on cryo grinding. Content of terpines were found to decrease in cryo ground samples of GC 4 and either decrease or no change was found in RZ 209. Organoleptic test showed more pleasant aroma in cryo ground seeds of both the genotypes. Significant increase was also reported in fatty oil yield due to cryogenic grinding. Fatty acid methyl ester (FAME) analysis showed oleic acid as major FAME content of which increased from 88.1 to 94.9 % in RZ 209 and from 88.2 to 90.1 % in GC 4 on cryogenic grinding. Other prominent FAME were palmitic, palmitoleic and stearic acid. Results indicated commercial potential of cryogenic grinding technology for cumin in general and spices in particular for better retention of flavour and quality in spices.

  9. Effects of metal surface grinding at the porcelain try-in stage of fixed dental prostheses.

    PubMed

    Kılınç, Halil İbrahim; Kesim, Bülent; Gümüş, Hasan Önder; Dinçel, Mehmet; Erkaya, Selçuk

    2014-08-01

    This study was to evaluate the effect of grinding of the inner metal surface during the porcelain try-in stage on metal-porcelain bonding considering the maximum temperature and the vibration of samples. Ninety-one square prism-shaped (1 × 1 × 1.5 mm) nickel-chrome cast frameworks 0.3 mm thick were prepared. Porcelain was applied on two opposite outer axial surfaces of the frameworks. The grinding was performed from the opposite axial sides of the inner metal surfaces with a low-speed handpiece with two types of burs (diamond, tungsten-carbide) under three grinding forces (3.5 N, 7 N, 14 N) and at two durations (5 seconds, 10 seconds). The shear bond strength (SBS) test was performed with universal testing machine. Statistical analyzes were performed at 5% significance level. The samples subjected to grinding under 3.5 N showed higher SBS values than those exposed to grinding under 7 N and 14 N (P<.05). SBS values of none of the groups differed from those of the control group (P>.05). The types of bur (P=.965) and the duration (P=.679) did not affect the SBS values. On the other hand, type of bur, force applied, and duration of the grinding affected the maximum temperatures of the samples, whereas the maximum vibration was affected only by the type of bur (P<.05). Grinding the inner metal surface did not affect the metal-porcelain bond strength. Although the grinding affected the maximum temperature and the vibration values of the samples, these did not influence the bonding strength.

  10. Effect of different grinding burs on the physical properties of zirconia

    PubMed Central

    2016-01-01

    PURPOSE Grinding with less stress on 3Y-TZP through proper selection of methods and instruments can lead to a long-term success of prosthesis. The purpose of this study was to compare the phase transformation and physical properties after zirconia surface grinding with 3 different grinding burs. MATERIALS AND METHODS Forty disc-shaped zirconia specimens were fabricated. Each Ten specimens were ground with AllCeramic SuperMax (NTI, Kahla, Germany), Dura-Green DIA (Shofu Inc., Kyoto, Japan), and Dura-Green (Shofu Inc., Kyoto, Japan). Ten specimens were not ground and used as a control group. After the specimen grinding, XRD analysis, surface roughness test, FE-SEM imaging, and biaxial flexural strength test were performed. RESULTS After surface grinding, small amount of monoclinic phase in all experimental groups was observed. The phase change was higher in specimens, which were ground with Dura-Green DIA and AllCeramic SuperMax burs. The roughness of surfaces increased in specimens, which were ground with Dura-Green DIA and AllCeramic SuperMax burs than control groups and ground with Dura-Green. All experimental groups showed lower flexural strength than control group, but there was no statistically significant difference between control group and ground with Dura-Green DIA and AllCeramic SuperMax burs. The specimens, which were ground with Dura- Green showed the lowest strength. CONCLUSION The use of dedicated zirconia-specific grinding burs such as Dura-Green DIA and AllCeramic SuperMax burs decreases the grinding time and did not significantly affect the flexural strength of zirconia, and therefore, they may be recommended. However, a fine polishing process should be accompanied to reduce the surface roughness after grinding. PMID:27141258

  11. Poly(ethylene glycol)s as grinding additives in the mechanochemical preparation of highly functionalized 3,5-disubstituted hydantoins.

    PubMed

    Mascitti, Andrea; Lupacchini, Massimiliano; Guerra, Ruben; Taydakov, Ilya; Tonucci, Lucia; d'Alessandro, Nicola; Lamaty, Frederic; Martinez, Jean; Colacino, Evelina

    2017-01-01

    The mechanochemical preparation of highly functionalized 3,5-disubstituted hydantoins was investigated in the presence of various poly(ethylene) glycols (PEGs), as safe grinding assisting agents (liquid-assisted grinding, LAG). A comparative study under dry-grinding conditions was also performed. The results showed that the cyclization reaction was influenced by the amount of the PEG grinding agents. In general, cleaner reaction profiles were observed in the presence of PEGs, compared to dry-grinding procedures.

  12. Poly(ethylene glycol)s as grinding additives in the mechanochemical preparation of highly functionalized 3,5-disubstituted hydantoins

    PubMed Central

    Guerra, Ruben; Taydakov, Ilya; Tonucci, Lucia; d’Alessandro, Nicola; Lamaty, Frederic; Martinez, Jean

    2017-01-01

    The mechanochemical preparation of highly functionalized 3,5-disubstituted hydantoins was investigated in the presence of various poly(ethylene) glycols (PEGs), as safe grinding assisting agents (liquid-assisted grinding, LAG). A comparative study under dry-grinding conditions was also performed. The results showed that the cyclization reaction was influenced by the amount of the PEG grinding agents. In general, cleaner reaction profiles were observed in the presence of PEGs, compared to dry-grinding procedures. PMID:28179944

  13. Ultrasound cylindrical phased array for transoesophageal thermal therapy: initial studies.

    PubMed

    Melodelima, David; Lafon, Cyril; Prat, Frederic; Birer, Alain; Cathignol, Dominique

    2002-12-07

    This work was undertaken to investigate the feasibility of constructing a cylindrical phased array composed of 64 elements spread around the periphery (OD 10.6 mm) for transoesophageal ultrasound thermotherapy. The underlying operating principle of this applicator is to rotate a plane ultrasound beam electronically. For this purpose, eight adjacent transducers were successively excited with appropriate delay times so as to generate a plane wave. The exposure direction was changed by exciting a different set of eight elements. For these feasibility studies, we used a cylindrical prototype (OD 10.6 mm) composed of 16 elementary transducers distributed over a quarter of the cylinder, all operating at 4.55 MHz. The active part was mechanically reinforced by a rigid damper structure behind the transducers. It was shown that an ultrasound field similar to that emitted by a plane transducer could be generated. Ex vivo experiments on pig's liver demonstrated that the ultrasound beam could be accurately rotated to generate sector-based lesions to a suitable depth (up to 19 mm). Throughout these experiments, exposures lasting 20 s were delivered at an acoustic intensity of 17 W cm(-2). By varying the power from exposure to exposure, the depth of the lesion at different angles could be controlled.

  14. A portable cylindrical electrostatic fusion device for neutronic tomography

    SciTech Connect

    Gu, Y.B.; Javedani, J.B.; Miley, G.H.

    1994-11-01

    A portable cylindrical electrostatic fusion device (C-device) was developed. Earlier studies have focused on spherical geometry. Here the authors discuss a related, but radically different cylindrical version which offers great promise for application requiring that geometry. The C-device, operating in a plasma glow discharge mode, has produced neutrons at 106 neutrons/sec for D-D fusion (equivalent to 10{sup 8} neutrons/sec for D-T fusion). When used as a neutron generator, the C-device is well suited for tomographic diagnosis. Such a neutron generator would have advantages over both a beam-solid target generator and a neutron-emanating isotope. Advantages over a beam-solid target include lower estimated capital cost, longer life expectancy; over an isotope are an on/off capability, minimal radioactive inventory, variable source strength, self-calibrating capability, no storage shield. A detailed description of the device along with preliminary experimental data and an analysis of neutron yield vs. different operating parameters will be presented.

  15. Design and experimental research of the on-line detection system for diamond arc grinding wheel

    NASA Astrophysics Data System (ADS)

    Zhang, Feihu; Li, Chen; Liu, Zhongde; Ren, Lele; Xie, Haisheng

    2016-10-01

    The principle of measuring displacement by eddy current sensor was derived. The calibration experiment was carried out for 5 kinds of different materials, which showed that the linearity of eddy current sensor was better, and the sensitivity of eddy current sensor varied with different materials. Based on the principle of measuring displacement by eddy current sensor, the on-line detection system for diamond circular wheel was designed, and the data acquisition was realized by using LABVIEW software. By moving the eddy current sensor in the vertical direction with the grinding wheel fixed, the coordinate of arc in the grinding wheel was obtained. The radius of the grinding wheel was fitted by using the genetic algorithm, which showed that the fitting results were accurate. The data acquisition of the grinding wheel was carried out in a cycle by fixing the electric eddy current sensor and the circulars of the grinding wheel in different processes, namely before dressing, after dressing and after shaping. The results showed that the circular of the grinding wheel after dressing and after shaping were significantly improved compared with that before dressing.

  16. Improved grinding quality inspection of large bearing components using Barkhausen noise analysis

    NASA Astrophysics Data System (ADS)

    Kolarits, Francis M.

    2014-02-01

    Assuring that the finished surfaces of precision large bearing components are free from grinding injury is important due to the high initial value of these bearings, heavy application loadings and high costs associated with potential reduced service life. Inspecting bearing raceway surfaces for grind burn can be done by nital etching but this method is time consuming, involves using hazardous acids, is non-quantitative and does not provide information about residual stresses. An experimental study was performed to assess scanning Barkhausen Noise Analysis (BNA) to detect various levels of induced grind injury on four steels used in large bearing ring production. Test samples having approximately 0.25 m diameter were fabricated from bearing steels heat treated by case carburizing, induction hardening and through hardening. A series of grinding cycles was designed and subsequently the entire ground surface on each sample was tested by scanning BNA. Selected samples were then evaluated by nital etching or destructive metallurgical tests. BNA results are compared with specific grinding power, nital etch and destructive measurements to show BNA to be an effective technique for identification of grind injury on these steel materials. Similar relative trends in the BNA response are present regardless of alloy or heat treatment.

  17. Role of abrasion and corrosion in grinding media wear. Volume II

    SciTech Connect

    Moore, J.J.; Iwasaki, I.

    1984-01-01

    The effects of slurry rheological properties on the erosive wear of grinding media and grinding efficiency (percent minus 325 mesh) have been studied in a laboratory ball mill using minus 10 mesh quartzite. A laboratory procedure was also utilized to evaluate the tendency for the slurry to coat the grinding media. Media wear decreased continuously with increasing percent solids while grinding efficiency was maximized at 60% solids. Slurry percent solids were found to be the critical factor affecting media wear in high percent solids slurries while other factors such as viscosity were more important at lower percent solids. This was demonstrated by the use of a grinding aid in a 70% solids slurry which resulted in only a small increase in wear (44 to 45.6 mg/ball) despite a significant reduction in viscosity (2359 mPa S at 75 rpm). Slurry relative viscosity was found to control the thickness of the slurry coating the balls which was in turn related in a direct linear manner to media wear. In terms of percent minus 325 mesh, the effects of viscosity and ball coating were in agreement with those presented in the literature. Scanning electron microscopic evaluation of ball surfaces and visual inspection of the movement of the ball charge both tended to support the theory of grinding in ball mills through nipping more so than attrition.

  18. Clenching and grinding: effect on masseter and sternocleidomastoid electromyographic activity in healthy subjects.

    PubMed

    Venegas, Macarena; Valdivia, José; Fresno, María Javiera; Miralles, Rodolfo; Gutiérrez, Mario Felipe; Valenzuela, Saúl; Fuentes, Aler

    2009-07-01

    This study compares the effect of clenching and grinding on masseter and sternocleidomastoid electromyographic (EMG) activity during different jaw posture tasks in the sagittal plane. The study included 34 healthy subjects with natural dentition, Class I bilateral molar Angle relationship, and absence of posterior occlusal contacts during mandibular protrusion. An inclusion criterion was that subjects had to be free of signs and symptoms of any dysfunction of the masticatory system. Bipolar surface electrodes were located on the right masseter and sternocleidomastoid muscles. EMG activity was recorded while the subjects were in standing position, during the following jaw posture tasks: A. maximal clenching in the intercuspal position; B. grinding from intercuspal position to edge-to-edge protrusive contact position; C. maximal clenching in the edge-to-edge protrusive contact position; D. grinding from edge-to-edge protrusive contact position to intercuspal position; E. grinding from retrusive contact position to intercuspal position. EMG activities in tasks B, C, D, and E were significantly lower than in task A in both muscles (mixed model with unstructured covariance matrix). EMG activity among tasks B, C, D, and E did not show significant differences in both muscles, except between tasks D and E in the masseter muscle. A higher effect was observed on the masseter than on the sternocleidomastoid muscle to avoid excessive muscular activity during clenching and grinding. The EMG patterns observed could be of clinical importance in the presence of parafunctional habits, i.e., clenching and/or grinding.

  19. Distributed neural signals on parabolic cylindrical shells

    NASA Astrophysics Data System (ADS)

    Hu, S. D.; Li, H.; Tzou, H. S.

    2013-06-01

    Parabolic cylindrical shells are commonly used as key components in communication antennas, space telescopes, solar collectors, etc. This study focuses on distributed modal neural sensing signals on a flexible simply-supported parabolic cylindrical shell panel. The parabolic cylindrical shell is fully laminated with a piezoelectric layer on its outer surface and the piezoelectric layer is segmented into infinitesimal elements (neurons) to investigate the microscopic distributed neural sensing signals. Since the dominant vibration component of the shell is usually the transverse oscillation, a new transverse mode shape function is defined. Two shell cases, i.e., the ratio of the meridian height to the half span distance of a parabola at 1:4 (shallow) and 1:1 (deep), are studied to reveal the curvature effect to the neural sensing signals. Studies suggest that the membrane signal component dominates for lower natural modes and the bending signal component dominates for higher natural modes. The meridional membrane and bending signal components are mostly concentrated on the high-curvature areas, while the longitudinal bending component is mostly concentrated on the relatively flat areas. The concentration behavior becomes more prominent as the parabolic cylindrical shell deepens, primarily resulting from the enhanced membrane effect due to the increased curvature.

  20. Tamm plasmon polaritons in multilayered cylindrical structures

    NASA Astrophysics Data System (ADS)

    Little, C. E.; Anufriev, R.; Iorsh, I.; Kaliteevski, M. A.; Abram, R. A.; Brand, S.

    2012-12-01

    It is shown that cylindrical Bragg reflector structures with either a metal core, a metal cladding, or both can support Tamm plasmon polaritons (TPPs) that can propagate axially along the interface between the metallic layer and the adjacent dielectric. A transfer matrix formalism for cylindrical multilayered structures is used in association with cavity phase matching considerations to design structures that support Tamm plasmon polaritons at specified frequencies, and to explore the field distributions and the dispersion relations of the excitations. The cylindrical TPPs can exist in both the TE and TM polarizations for the special cases of modes with either azimuthal isotropy or zero axial propagation constant and also as hybrid cylindrical modes when neither of those conditions applies. In the cases considered the TPPs have low effective masses and low group velocities. Also, when there is both metallic core and cladding, near degenerate modes localized at each metallic interface can couple to produce symmetric and antisymmetric combinations whose frequency difference is in the terahertz regime.