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Sample records for diffusion coatings

  1. Oxygen diffusion barrier coating

    NASA Technical Reports Server (NTRS)

    Unnam, Jalaiah (Inventor); Clark, Ronald K. (Inventor)

    1987-01-01

    A method for coating a titanium panel or foil with aluminum and amorphous silicon to provide an oxygen barrier abrogating oxidation of the substrate metal is developed. The process is accomplished with known inexpensive procedures common in materials research laboratories, i.e., electron beam deposition and sputtering. The procedures are conductive to treating foil gage titanium and result in submicron layers which virtually add no weight to the titanium. There are no costly heating steps. The coatings blend with the substrate titanium until separate mechanical properties are subsumed by those of the substrate without cracking or spallation. This method appreciably increases the ability of titanium to mechanically perform in high thermal environments such as those witnessed on structures of space vehicles during re-entry

  2. Diffusion Coatings as Corrosion Inhibitors

    NASA Astrophysics Data System (ADS)

    Ivanov, Radoslav; Ignatova-Ivanova, Tsveteslava

    2016-03-01

    Corrosion is the cause of irretrievable loss of huge amounts of metals and alloys. The harmful effects of corrosion can be reduced significantly by applying appropriate methods of corrosion protection. One method to protect metals against corrosion is the formation of diffusion coatings on them. High corrosion resistance is typical for the boride diffusion layers. Aluminothermy is one of the main methods for diffusion saturation of the surface of metal products with various elements, including boron, and under certain conditions with aluminum, too. Samples of steel 45 were put to aluminothermic diffusion saturation with boron in a pressurized steel container at a temperature of 1100K, for 6 hours in powdered aluminothermic mixtures. The content of B2O3 in the starting mixtures decreased from the optimum - 20% to 0%, and the content of Al and the activator - (NH4)2.4BF3 is constant, respectively 7% and 0.5%. Al2O3 was used as filler. The borided samples were tested for corrosion resistance in 10% HCl for 72 hours. The results show that their corrosion resistance depends on the composition of the starting saturating mixture (mainly on the content of B2O3), and respectively on the composition, structure, thickness and degree of adhesion of the layer to the metal base.

  3. Li + ion diffusion in nanoscale alumina coatings

    NASA Astrophysics Data System (ADS)

    Johannes, Michelle; Bernstein, Noam

    Nanoscale coatings of alumina are used to stabilize surfaces for a variety of technologies. Diffusion of ions through these coatings is of primary importance: in some cases, diffusion is unwanted (e.g. corrosion) and in others (e.g. electrode materials), it is necessary. In this work DFT and AIMD calculations are used to investigate Li+ ion diffusion through a nano-layer of alumina, examining the phase (alpha, gamma, and amorphous), ion concentration, and electron count dependence. We look at the role of the surface itself in promoting diffusion. One of our main findings is that as the number of ions or charge increases, the diffusivity rises. We show how our data can explain electrochemical data from coated LiCoO2 cathodes and may point toward better and more efficient coatings for stabilizing electrodes.

  4. Diffusion Barriers to Increase the Oxidative Life of Overlay Coatings

    NASA Technical Reports Server (NTRS)

    Nesbitt, James A.; Lei, Jih-Fen

    1999-01-01

    Currently, most blades and vanes in the hottest section of aero gas turbine engines require some type of coating for oxidation protection. Newly developed single crystal superalloys have the mechanical potential to operate at increasingly higher component temperatures. However, at these elevated temperatures, coating/substrate interdiffusion can shorten the protective life of the coating. Diffusion barriers between overlay coatings and substrates are being examined to extend the protective life of the coating. A previously- developed finite-difference diffusion model has been modified to predict the oxidative life enhancement due to use of a diffusion barrier. The original diffusion model, designated COSIM, simulates Al diffusion in the coating to the growing oxide scale as well as Al diffusion into the substrate. The COSIM model incorporates an oxide growth and spalling model to provide the rate of Al consumption during cyclic oxidation. Coating failure is predicted when the Al concentration at the coating surface drops to a defined critical level. The modified COSIM model predicts the oxidative life of an overlay coating when a diffusion barrier is present eliminating diffusion of Al from the coating into the substrate. Both the original and the modified diffusion models have been used to predict the effectiveness of a diffusion barrier in extending the protective life of a NiCrAl overlay coating undergoing cyclic oxidation at 1100 C.

  5. Anti-diffusion metal coated O-rings

    DOEpatents

    Biallas, George Herman; Boyce, James Reid

    2016-03-22

    A method for inhibiting diffusion of gases and/or transmission of photons through elastomeric seals and a diffusion inhibiting elastomeric seal wherein at least a portion of the surface of a diffusion inhibiting elastomeric seal is coated with a compatibly-deformable, malleable metal coating.

  6. Transmitting and reflecting diffuser. [using ultraviolet grade fused silica coatings

    NASA Technical Reports Server (NTRS)

    Keafer, L. S., Jr.; Burcher, E. E.; Kopia, L. P. (Inventor)

    1977-01-01

    An ultraviolet grade fused silica substrate is coated with vaporized fused silica. The coating thickness is controlled, one thickness causing ultraviolet light to diffuse and another thickness causing ultraviolet light to reflect a near Lambertian pattern.

  7. Plasma sprayed and electrospark deposited zirconium metal diffusion barrier coatings

    SciTech Connect

    Hollis, Kendall J; Pena, Maria I

    2010-01-01

    Zirconium metal coatings applied by plasma spraying and electrospark deposition (ESD) have been investigated for use as diffusion barrier coatings on low enrichment uranium fuel for research nuclear reactors. The coatings have been applied to both stainless steel as a surrogate and to simulated nuclear fuel uranium-molybdenum alloy substrates. Deposition parameter development accompanied by coating characterization has been performed. The structure of the plasma sprayed coating was shown to vary with transferred arc current during deposition. The structure of ESD coatings was shown to vary with the capacitance of the deposition equipment.

  8. Circulation method for depositing diffusion coatings

    NASA Astrophysics Data System (ADS)

    Arzamasov, B. N.; Simonov, V. N.

    2011-01-01

    The physicochemical fundamentals of directed mass transfer of coating elements with the help of heterogeneous chemical reactions occurring in a circulating gas flow successively washing the source of the coating element and the surface of the saturated part at nonisothermal and isothermal states of the reaction space are considered. Experiments and simulation are used for determining the effect of the process parameters on the thickness and phase composition of coatings on internal and external surfaces of machine parts and on their life.

  9. Heat-resistant diffusion coating for niobium alloy

    SciTech Connect

    Zemskov, G.V.; Kogan, R.L.; Luk'yanov, V.M.

    1992-06-03

    The question of protecting niobium and its alloy from high-temperature corrosion is a current one at the present time. Diffusion coatings are receiving ever more widespread application for this purpose. Silicide diffusion coatings possess high durability. Much attention is being given abroad to a coating of chromium, titanium and silicon obtained by the method of vacuum treatment in an alloy of titanium with chromium, with subsequent siliconization. However, the indicated works do not present the results of the study for the purpose of selecting the optimal technological process ensuring a diffusion layer of maximal durability. The authors studied the possibility of using a simpler technological process as compared with that described for obtaining a tri-component coating containing titanium, chromium and silicon and protecting the niobium against oxidation at a temperature of 1100-1200 deg C.

  10. DIFFUSION COATINGS FOR CORROSION RESISTANT COMPONENTS IN COAL GASIFICATION SYSTEMS

    SciTech Connect

    Gopala N. Krishnan; Ripudaman Malhotra; Esperanza Alvarez; Kai-Hung Lau; Angel Sanjurjo

    2005-01-01

    Heat-exchangers, particle filters, turbines, and other components in integrated coal gasification combined cycle system must withstand the highly sulfiding conditions of the high temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low cost alloy may improve is resistance to such sulfidation attack and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. During this reporting period we coated coupons of selected alloy steels with diffusion coatings of Cr and Al, as well as with titanium and tantalum nitrides. The coated samples were analyzed for their surface composition. In several instances, the samples were also cut to determine the depth profile of the coating. Several of the early runs did not yield uniform or deep enough coatings and hence a significant portion of the effort in this period was devoted fixing the problems with our fluidized bed reactor. Before the end of the quarter we had prepared a number of samples, many of them in duplicates, and sent one set to Wabash River Energy Laboratory for them to install in their gasifier. The gasifier was undergoing a scheduled maintenance and thus presented an opportunity to place some of our coupons in the stream of an operating gasifier. The samples submitted included coated and uncoated pairs of different alloys.

  11. Pack cementation diffusion coatings for iron-base alloys

    SciTech Connect

    Rapp, R.A.

    1995-02-01

    With the aid of computer-assisted calculations of the equilibrium vapor pressures in halide-activated cementation packs, processing conditions have been identified and experimentally verified for the codeposition of two or more alloying elements in a diffusion coating on a variety of steels. The Cr-Si ferrite layers have proven to be very resistant to high temperature cyclic oxidation and to pitting in aqueous solutions. The process has been patented, and is being transferred for industrial application, e.g. for water walls of utility boilers, etc. In the proposed extension of this project, the use of mixed pure metal powders in the pack will be extended to achieve similar ferrite Fe-Cr-Al coatings with excellent oxidation resistance, with the eventual transfer of the technology to industry. In other recent studies, Ni-base alloy rods were aluminized by the halide-activated pack cementation process to bring their average composition to that for the ORNL-developed Ni{sub 3}Al, for use as a welding rod. A similar effort to develop a welding rod for the ORNL Fe{sub 3}Al alloy did not yield reproducible coating compositions or growth kinetics. The continued effort to produce Duriron-type (Fe-18Si-5Cr) coatings on steels was not successful. Literature for the intrinsic diffusion coefficients suggests that this task cannot be achieved.

  12. Hydrogen diffusive transport parameters in W coating for fusion applications

    NASA Astrophysics Data System (ADS)

    Zajec, Bojan; Nemanič, Vincenc; Ruset, Cristian

    2011-05-01

    Combined Magnetron Sputtering and Ion Implantation (CMSII) technology was used for W coating of carbon based materials (Carbon Fibre Composite - CFC and fine grain graphite) for the first wall in fusion devices. The coating thickness was 10-15 μm or 20-25 μm depending on the position of the tile at the wall. While such coatings successfully passed the demanding thermo-mechanical tests, not much is known about its hydrogen interaction. The latter is particularly important for the assessment of tritium retention. Due to the low hydrogen diffusivity and very small volume of W in the coated layer, the gaseous hydrogen permeation measurement at 400 °C was selected for the experimental technique, where increasing & decreasing transient and steady state permeation flux was monitored. Problems that could arise with the CFC membrane sealing were overcome by deposition of the identical W layer on the 0.5 mm Eurofer substrate. Two such membranes were investigated. Obtained hydrogen permeability in tungsten layer (˜10 -13 mol H 2/m s Pa 0.5) is comparable to the upper range of published data. Measured diffusivity (˜10 -14 m 2/s) is several orders of magnitude lower compared to the average of published data for tungsten, while the measured solubility (˜1 mol H 2/m 3 Pa 0.5) is several orders of magnitude higher. The explanation is given in terms of hydrogen trapping that has significant impact on hydrogen migration.

  13. Countercurrent Gaseous Diffusion Model of Oxidation Through a Porous Coating

    SciTech Connect

    Holcomb, G.R.

    1996-07-01

    A countercurrent gaseous diffusion model was developed to describe oxidation through porous coatings and scales. The specific system modeled involved graphite oxidized through a porous alumina (Al{sub 2}O{sub 3}) overcoat between 570 C (1,058 F) and 975 C (1,787 F). The model separated the porous Al{sub 2}O{sub 3} coating into two gas diffusion regions separated by a flame front, where oxygen (O{sub 2}) and carbon monoxide (CO) react to form carbon dioxide (CO{sub 2}). In the outer region O{sub 2} and CO{sub 2} counterdiffused. In the inner region, CO{sub 2} and CO counterdiffused. Concentration gradients of each gaseous specie in the pores of the Al{sub 2}O{sub 3} were determined, and the oxidation rate was calculated. The model was verified by oxidation experiments using graphite through various porous Al{sub 2}O{sub 3} overcoats. The Al{sub 2}O{sub 3} overcoats ranged in fractional porosity and in average pore radius from 0.077 {micro}m (3.0 x 10{sup -6} in., Knudsen diffusion) to 10.0 {micro}m (3.9 x 10{sup -4} in., molecular diffusion). Predicted and measured oxidation rates were shown to have the same dependence upon porosity, pore radius, temperature, and oxygen partial pressure (P{sub O{sub 2}}). Use of the model was proposed for other oxidation systems and for chemical vapor infiltration (CVI). This work was part of the U.S. Bureau of Mines corrosion research program.

  14. Quantitative thermal diffusivity imaging of disbonds in thermal protective coatings using inductive heating

    NASA Technical Reports Server (NTRS)

    Heath, D. M.; Winfree, William P.

    1990-01-01

    An inductive heating technique for making thermal diffusivity images of disbonds between thermal protective coatings and their substrates is presented. Any flaw in the bonding of the coating and the substrate shows as an area of lowered values in the diffusivity image. The benefits of the inductive heating approach lie in its ability to heat the conductive substrate without directly heating the dielectric coating. Results are provided for a series of samples with fabricated disbonds, for a range of coating thicknesses.

  15. Method of coating the interior surface of hollow objects with a diffusion coating

    DOEpatents

    Knowles, Shawn D.; Senor, David J.; Forbes, Steven V.; Johnson, Roger N.; Hollenberg, Glenn W.

    2005-03-15

    A method for forming a diffusion coating on the interior of surface of a hollow object wherein a filament, extending through a hollow object and adjacent to the interior surface of the object, is provided, with a coating material, in a vacuum. An electrical current is then applied to the filament to resistively heat the filament to a temperature sufficient to transfer the coating material from the filament to the interior surface of the object. The filament is electrically isolated from the object while the filament is being resistively heated. Preferably, the filament is provided as a tungsten filament or molybdenum filament. Preferably, the coating materials are selected from the group consisting of Ag, Al, As, Au, Ba, Be, Bi, Ca, Cd, Co, Cr, Cu, Dy, Er, Eu, Fe, Ga, Ge, Hg, In, K, Li, Mg, Mn, Na, Ni P, Pb, Pd, Pr, S, Sb, Sc, Se, Si, Sn, Sr, Te, Tl, Y, Yb, Zn, and combinations thereof. The invention additionally allows for the formation of nitrides, hydrides, or carbides of all the possible coating materials, where such compounds exist, by providing a partial pressure of nitrogen, hydrogen, hydrocarbons, or combination thereof, within the vacuum.

  16. Ion-plasma processes of the production of diffusion aluminide coatings

    NASA Astrophysics Data System (ADS)

    Muboyadzhyan, S. A.

    2010-03-01

    A novel ion-plasma process for ecologically safe formation of diffusion aluminide coatings on a substrate made of a superalloy, which has advantages as compared to the well-known thermodiffusion processes of their production, is described. The ion-plasma process is shown to provide the formation of diffusion aluminide coatings on the surface of a superalloy substrate according to various technologies. Owing to alloying with one or several elements from the series Y, Si, Cr, Hf, B, Co, etc., ion-plasma diffusion coatings have higher protective properties than analogous coatings produced by the traditional methods of powder, slip, and gas-circulating aluminizing.

  17. Effects of diffusion on aluminum depletion and degradation of NiAl coatings

    NASA Technical Reports Server (NTRS)

    Smialek, J. L.; Lowell, C. E.

    1973-01-01

    Experiments were performed to critically demonstrate the effects of diffusion on the aluminum depletion and degradation of NiAl coatings on superalloys. Pack aluminized IN 100 and Mar-M200 were diffusion annealed in 0.0005 torr vacuum at 1100 C for 300 hours. Aluminum losses due to oxidation and vaporization were minimal. Metallographic and electron microprobe analyses showed considerable interdiffusion of the coating with the substrate, which caused a large decrease in the original aluminum level of the coating. Subsequent cyclic furnace oxidation tests were performed at 1100 C using 1 hour cycles on pre-diffused and as-coated specimens. The pre-diffusion treatment decreased the oxidation protection for both alloys, but more dramatically for IN 100. Identical oxidation tests of bulk NiAl, where such diffusion effects are precluded, showed no signs of degradation at twice the time needed to degrade the coated superalloys.

  18. Interdiffusion Behavior of Pt-Diffused gamma+gamma' Coatings on Ni-Based Superalloys

    SciTech Connect

    Zhang, Ying; Stacy, J P; Pint, Bruce A; Haynes, James A; Hazel, Brian T; Nagaraj, Ben

    2008-01-01

    Platinum-diffused {gamma} + {gamma}{prime} coatings ({approx} 20 at.% Al, {approx} 22 at.% Pt) were synthesized on Rene 142 and Rene N5 Ni-based superalloys by electroplating the substrates with {approx} 7 {micro}m of Pt, followed by an annealing treatment in vacuum at 1175 C. In order to study the compositional and microstructural evolution of these coatings at elevated temperatures, interdiffusion experiments were carried out on coated specimens in the temperature range of 900-1050 C for various durations. Composition profiles of the alloying elements in the {gamma} + {gamma}{prime} coatings before and after diffusion experiments were determined by electron probe microanalysis. Although the change of the Al content in the coatings was minimal under these interdiffusion conditions, the decrease of the Pt content and increase of the diffusion depth of Pt into the substrate alloys were significant. A preliminary diffusion model was used to estimate the Pt penetration depth after diffusion.

  19. Isotopic study of oxygen diffusion in oxide coatings

    NASA Technical Reports Server (NTRS)

    Gulino, Daniel A.; Kren, Lawrence A.; Dever, Therese M.

    1989-01-01

    Diffusion of oxygen in thin films of silicon dioxide was studied using oxygen isotopically enriched in oxygen of atomic mass 18 (O-18). This subject is of interest because thin films of dielectrics such as SiO2 are proposed for use as a protective coatings for solar mirrors in low Earth orbit, which is a strongly oxidizing environment. Films of this material were prepared with a direct current magnetron using reactive sputtering techniques. To produce (O-18)- enriched SiO2, a standard 3.5-in.-diameter silicon wafer was reactively sputtered using (O-18)-enriched (95 percent) oxygen as the plasma feed gas. The films were characterized using Rutherford backscattering and Secondary Ion Mass Spectrometer (SIMS) to establish stoichiometry and purity. Subsequently, the films were exposed to an air-derived oxygen plasma in a standard laboratory plasma reactor for durations of up to 10 hr. The concentration ratio of O-16 as a function of depth was determined using SIMS profiling and compared to a baseline, nonplasma exposed sample. A value for the diffusivity of oxygen near the surface of these films was obtained and found to be about 10(-15)sq cm/sec.

  20. A new diffusion-inhibited oxidation-resistant coating for superalloys

    NASA Technical Reports Server (NTRS)

    Gedwill, M. A.; Glasgow, T. K.; Levine, S. R.

    1981-01-01

    A concept for enhanced protection of superalloys consists of adding an oxidation- and diffusion-resistant cermet layer between the superalloy and the outer oxidation-resistant metallic alloy coating. Such a duplex coating was compared with a physical-vapor-deposited (PVD) NiCrAlY coating in cyclic oxidation at 1150 C. The substrate alloy was MA 754 - an oxide-dispersion-strengthened superalloy that is difficult to coat. The duplex coating, applied by plasma spraying, outperformed the PVD coating on the basis of weight change and both macroscopic and metallographic observations.

  1. Diffusion of Rb atoms in paraffin-coated resonant vapor cells

    NASA Astrophysics Data System (ADS)

    Atutov, Sergey N.; Benimetskiy, Fedor A.; Plekhanov, Alexander I.; Sorokin, Vladimir A.; Yakovlev, Alexander V.

    2017-01-01

    We present the results of a study of the diffusion of Rb atoms in paraffin-coated resonant vapor cells. We have modeled the Rb diffusion both in the cell and in the coating, assuming that the main loss of Rb atoms is due to the physical absorption of the atoms by the glass substrate. It is demonstrated that the equilibrium of atomic density in the cell is a monotonic function of the thickness of the paraffin coating: the density increases with an increase in the thickness of the coating. The diffusion coefficient for rubidium in paraffin thin films has been determined to be equal to 5 × 10-7 cm2/s. The results of the experiment might provide for a better understanding of the processes involved in the interaction of alkali atoms with a paraffin coating and atomic diffusion in resonant vapor cells.

  2. Structural characterisation of oxygen diffusion hardened alpha-tantalum PVD-coatings on titanium.

    PubMed

    Hertl, C; Koll, L; Schmitz, T; Werner, E; Gbureck, U

    2014-08-01

    Titanium substrates were coated with tantalum layers of 5 μm thickness using physical vapour deposition (PVD). The tantalum layers showed a (110)-preferred orientation. The coated samples were hardened by oxygen diffusion. Using X-ray diffraction the crystallographic structure of the tantalum coatings was characterised, comparing untreated and diffusion hardened specimen conditions. Oxygen depth profiles were determined by glow discharge spectrometry. The hardening effect of the heat treatment was examined by Vickers microhardness testing. The increase of surface hardness caused by oxygen diffusion was at least 50%.

  3. Method of applying a cerium diffusion coating to a metallic alloy

    SciTech Connect

    Jablonski, Paul D.; Alman, David E.

    2009-06-30

    A method of applying a cerium diffusion coating to a preferred nickel base alloy substrate has been discovered. A cerium oxide paste containing a halide activator is applied to the polished substrate and then dried. The workpiece is heated in a non-oxidizing atmosphere to diffuse cerium into the substrate. After cooling, any remaining cerium oxide is removed. The resulting cerium diffusion coating on the nickel base substrate demonstrates improved resistance to oxidation. Cerium coated alloys are particularly useful as components in a solid oxide fuel cell (SOFC).

  4. Diffusion mechanisms in chemical vapor-deposited iridium coated on chemical vapor-deposited rhenium

    NASA Technical Reports Server (NTRS)

    Hamilton, J. C.; Yang, N. Y. C.; Clift, W. M.; Boehme, D. R.; Mccarty, K. F.; Franklin, J. E.

    1992-01-01

    Radiation-cooled rocket thruster chambers have been developed which use CVD Re coated with CVD Ir on the interior surface that is exposed to hot combustion gases. The Ir serves as an oxidation barrier which protects the structural integrity-maintaining Re at elevated temperatures. The diffusion kinetics of CVD materials at elevated temperatures is presently studied with a view to the prediction and extension of these thrusters' performance limits. Line scans for Ir and Re were fit on the basis of a diffusion model, in order to extract relevant diffusion constants; the fastest diffusion process is grain-boundary diffusion, where Re diffuses down grain boundaries in the Ir overlayer.

  5. Spectral Control of Transmission of Diffuse Irradiation using Piled AR Coated Quartz Glass Filters

    NASA Astrophysics Data System (ADS)

    Kumano, Tomoyuki; Hanamura, Katsunori

    2004-11-01

    Spectral transmission characteristics of piled quartz glass filters with anti-reflection (AR) coating and without coating were investigated for diffuse irradiation through ray tracing numerical simulation. The spectral transmittance for diffuse irradiation is lower than that for normal irradiation because surface reflection becomes large with increasing incident zenith angle. By using the AR coating, the transmittance for diffuse irradiation becomes much higher than that without coating around a wavelength of 1.1 μm that is specified for the coating thickness design. On the other hand, for the long wavelength region, the transmittance reduced largely due to multiple-surface and absorption. The most striking feature is that difference between transmittances for the specified and the long wavelength region is enhanced using the piled AR coated quartz glass filters. If the refractive index of the coating material were 1.19, which was an ideal value for the design of the coating, the effect is the most remarkable. As a result, it is revealed that this spectral control method is useful for the energy recirculation TPV system using super-adiabatic combustion in porous media.

  6. Biological coating of EPDM-membranes of fine bubble diffusers.

    PubMed

    Wagner, M; von Hoessle, R

    2004-01-01

    Biological coatings on EPDM-membranes are a problem on many large wastewater treatment plants, as the oxygen supply of the micro-organisms is no longer guaranteed. Investigations prove that the pressure loss and the Shore A-hardness of the EPDM-membranes increase while on the other hand their softener content decreases accordingly. The detected coatings on the membrane surfaces and in the slits or holes of the membranes show extra-cellular organic substances (EPS), which, compared with fibrillar/filamented EPS usually found on surfaces in wastewater treatment plants, are viscous to a much greater extent. As, besides primary organic parts (carbon), the coatings on the membranes as well as in the slits or holes also consist of inorganic constituents (magnesium, silicon, and others), the authors assume that, the separating agent (and also inactive filler) talcum (magnesium silicate), used when producing the membranes, supports at least a first beginning of the coating. Superfine dust constituents and fibres, input via the compressed air, will build up inside the coating and consequently lead to a gradual clogging of the holes or slits. Besides chemical cleaning measures, the exchange of the EPDM-membranes against membranes of silicone would also be a possible measure to solve this problem. The market will decide, if, in the future, a cleaning or an exchange of the EPDM-membranes against membranes of silicone will be applied, but it has to be considered that the loss of softener is irreversible.

  7. Diffusion Barrier Properties of Nitride-Based Coatings on Fuel Cladding

    SciTech Connect

    Fauzia Khatkhatay; Jie Jian; Liang Jiao; Qing Su; Jian Gan; James I. Cole; Haiyan Wang

    2013-12-01

    In this work titanium nitride (TiN) and zirconium nitride (ZrN) coatings are proposed as diffusion barriers between stainless steel nuclear fuel cladding and lanthanide fission products. TiN and ZrN have been coated as barrier materials between pure Fe and Ce, i.e. diffusion couples of Fe/TiN/Ce and Fe/ZrN/Ce, annealed up to a temperature of 600 degrees C, and compared to the diffusion behavior of uncoated Fe/Ce. Backscattered electron images and electron dispersive X-ray spectroscopy measurements confirm that, with a 500 nm TiN or ZrN layer, no obvious diffusion is observed between Fe and Ce. Basic diffusion characteristics of the Fe/Ce couple have also been measured and compared with the TiN and ZrN coated ones. The results strongly advocate that TiN and ZrN coatings provide reliable diffusion barrier characteristics against Ce and possibly other lanthanide fission products.

  8. Study of Rb-vapor coated cells — Atomic diffusion and cell curing process

    NASA Astrophysics Data System (ADS)

    Atutov, S. N.; Benimetskiy, F. A.; Plekhanov, A. I.; Sorokin, V. A.

    2016-02-01

    We present the results of a study on an optical-resonant cell filled by a vapor of the Rb atoms and coated with a non-stick polydimethylsiloxane (PDMS) polymer. We show that it is possible to define correctly the diffusion coefficient of the atoms in the coating using the geometric parameters of the cell and the vapor density in the cell volume only. The dependence of the diffusion coefficient on the cell curing time is presented. It is shown that the mysterious cell curing process can be explained in terms of the polymerization of the polymer coating by alkali atoms. The anomalous long dwell time of the Rb atoms on the PDMS coating is discussed as well.

  9. Development of Diffusion barrier coatings and Deposition Technologies for Mitigating Fuel Cladding Chemical Interactions (FCCI)

    SciTech Connect

    Sridharan, Kumar; Allen, Todd; Cole, James

    2013-02-27

    The goal of this project is to develop diffusion barrier coatings on the inner cladding surface to mitigate fuel-cladding chemical interaction (FCCI). FCCI occurs due to thermal and radiation enhanced inter-diffusion between the cladding and fuel materials, and can have the detrimental effects of reducing the effective cladding wall thickness and lowering the melting points of the fuel and cladding. The research is aimed at the Advanced Burner Reactor (ABR), a sodium-cooled fast reactor, in which higher burn-ups will exacerbate the FCCI problem. This project will study both diffusion barrier coating materials and deposition technologies. Researchers will investigate pure vanadium, zirconium, and titanium metals, along with their respective oxides, on substrates of HT-9, T91, and oxide dispersion-strengthened (ODS) steels; these materials are leading candidates for ABR fuel cladding. To test the efficacy of the coating materials, the research team will perform high-temperature diffusion couple studies using both a prototypic metallic uranium fuel and a surrogate the rare-earth element lanthanum. Ion irradiation experiments will test the stability of the coating and the coating-cladding interface. A critical technological challenge is the ability to deposit uniform coatings on the inner surface of cladding. The team will develop a promising non-line-of-sight approach that uses nanofluids . Recent research has shown the feasibility of this simple yet novel approach to deposit coatings on test flats and inside small sections of claddings. Two approaches will be investigated: 1) modified electrophoretic deposition (MEPD) and 2) boiling nanofluids. The coatings will be evaluated in the as-deposited condition and after sintering.

  10. Process for diffusing metallic coatings into ceramics to improve their voltage withstanding capabilities

    DOEpatents

    Miller, H. Craig; Zuhr, Herbert F.

    1978-01-01

    The disclosure relates to a method for diffusing a coating of manganese powder and titanium powder into a ceramic to improve its voltage hold off withstanding capability. The powder coated ceramic is fired for from about 30 to about 90 minutes within about one atmosphere of wet hydrogen at a temperature within the range of from about 1450.degree. to about 1520.degree. C to cause the mixture to penetrate into the ceramic to a depth on the order of a millimeter.

  11. Water Vapor Sorption and Diffusion in Secondary Dispersion Barrier Coatings: A Critical Comparison with Emulsion Polymers.

    PubMed

    Liu, Yang; Soer, Willem-Jan; Scheerder, Jürgen; Satgurunathan, Guru; Keddie, Joseph L

    2015-06-10

    The conventional method for synthesizing waterborne polymer colloids is emulsion polymerization using surfactants. An emerging method is the use of secondary dispersions (SD) of polymers in water, which avoids the addition of any surfactant. Although there are numerous studies of the water barrier properties (sorption, diffusion, and permeability) of waterborne emulsion (Em) polymer coatings, the properties of SD coatings, in comparison, have not been thoroughly investigated. Here, dynamic water vapor sorption analysis is used to compare the equilibrium sorption isotherms of the two forms of styrene-acrylate copolymers (Em and SD) with the same monomer composition. From an analysis of the kinetics of vapor sorption, the diffusion coefficient of water in the polymer coatings is determined. The combined effects of particle boundaries and surfactant addition were investigated through a comparison of the properties of SD and Em coatings to those of (1) solvent-cast polymer coatings (of the same monomer composition), (2) Em polymers that underwent dialysis to partially remove the water-soluble species, and (3) SD polymers with added surfactants. The results reveal that both the particle boundaries and the surfactants increase vapor sorption. The diffusion coefficients of water are comparable in magnitude in all of the polymer systems but are inversely related to water activity because of molecular clustering. Compared to all of the other waterborne polymer systems, the SD barrier coatings show the lowest equilibrium vapor sorption and permeability coefficients at high relative humidities as well as the lowest water diffusion coefficient at low humidities. These barrier properties make SD coatings an attractive alternative to conventional emulsion polymer coatings.

  12. Effective diffusion coefficient of biological liquids in porous calcium phosphate coatings

    NASA Astrophysics Data System (ADS)

    Nazarenko, N. N.; Knyazeva, A. G.

    2016-11-01

    The study offers a method to estimate effective diffusion coefficients for transfer of biological liquids in porous materials. The method is based on the analysis of areas occupied by pores and solid materials on slice images. The possibility is shown for ascertaining a correlation between the effective coefficient and technological conditions because different structure and porosity are observed experimentally. The correlations of effective diffusion coefficients with the production voltage for different coating-base compositions, on which the coating was grown, have been built.

  13. Measurement of molecular diffusion coefficients in supercritical carbon dioxide using a coated capillary column

    SciTech Connect

    Lai, C.C.; Tan, C.S. . Dept. of Chemical Engineering)

    1995-02-01

    Molecular diffusion coefficients of ethyl acetate, toluene, phenol, and caffeine in supercritical carbon dioxide were measured by a chromatographic peak broadening technique in a coated capillary column at temperatures of 308, 318, and 328 K and pressures up to 145 bar. A linear adsorption in the polymer layer coated on the inner wall of the capillary column was observed. The experimentally determined diffusion coefficients showed substantial agreement with those reported in the literature. The diffusion coefficients were in the order of 10[sup [minus]4] cm[sup 2]/s and decreased with increasing carbon dioxide density. Based on the molecular diffusion coefficient data reported here and those published elsewhere, an empirically modified Wilke-Chang equation was proposed which was found to be more quantitative than some existing equations such as the Stokes-Einstein and Wilke-Chang equations.

  14. Effect of silicon and yttrium on the structure and properties of diffusion coatings on nickel alloys

    NASA Astrophysics Data System (ADS)

    Abraimov, N. V.; Romashov, A. S.; Lukina, V. V.; Kotel'nikov, G. I.; Zubarev, K. A.

    2016-12-01

    The processes occurring during the formation of combined aluminide coatings on nickel alloys using gas and plasma vacuum technology are considered. It is shown that the external surface of the coating has the structure of a secondary β-NiAl solid solution after the application of a diffusion coating from an Al‒Si-Y alloy directly on the surface of alloys or on samples preliminary aluminized or chromoaluminized at 1000°C. The results of heat-resistance tests at temperatures of 1000 and 1050°C are presented.

  15. Development of oxide based diffusion barrier coatings for CFC components applied in modern furnaces

    NASA Astrophysics Data System (ADS)

    Bobzin, Kirsten; Zhao, Lidong; Schlaefer, Thomas; Warda, Thomas

    2011-12-01

    Carbon fibre reinforced carbon (CFC) materials show a high potential for usage in furnaces as sample carriers for example, which is due to their excellent thermal stability compared to steel carriers. Only their tendency to react with different metals at high temperatures by Cdiffusion is a disadvantage, which can be solved by application of diffusion barriers. In order to enable the utilization of CFC-carriers for e.g. brazing furnaces, within the frame of this study thermally sprayed diffusion barrier coatings were developed. Coatings of mullite and ZrO2-7% Y2O3 (YSZ) were prepared by air plasma spraying (APS). The coatings were investigated in terms of their microstructure and thermal shock behaviour. In order to prove the suitability of the coatings for the application in brazing furnaces, the wettability of the coating surfaces by a Ni-based brazing alloy was investigated. The results showed that both mullite and YSZ could be deposited on CFC substrates with a bond coat of W or SiC. Both coatings exhibited good thermal shock behaviour and an excellent non-wetting behaviour against the used Ni-based braze alloy.

  16. Chromium and reactive element modified aluminide diffusion coatings on superalloys: Environmental testing

    SciTech Connect

    Bianco, R.; Rapp, R.A. ); Smialek, J.L. )

    1993-04-01

    The isothermal oxidation of reactive element (RE)-doped aluminide coatings on IN 713LC alloy substrates at 1100 C in air formed a continuous slow-growing [alpha]-Al[sub 2]O[sub 3] scale after 44 h of exposure. RE-free (reactive element-free) aluminide coatings were characterized by a cracked oxide scale which exposed an underlying voided coating surface. The cyclic oxidation behavior of Cr/RE-modified aluminide diffusion coatings on Rene 80 and IN 713LC alloy substrates, and of RE-doped aluminide coatings on IN 713LC alloy substrates, at 1100 C in static air was determined. Coatings deposited by the above pack (AP) arrangement, as opposed to the powder contacting (PC) arrangement, showed improved resistance to cyclic oxidation attack. RE-doped and Cr/RE-modified aluminide coatings exhibited considerably more adherent protective Al[sub 2]O[sub 3] scales compared to undoped aluminide coatings. The hot corrosion behavior of Cr/RE-modified aluminide coatings on Rene 80 and Mar-M247 alloy substrates at 900 C in a 0.1 % sO[sub 2]/O[sub 2] gas mixture also was determined. The Cr/RE-modified aluminide coatings provided better resistance to hot corrosion attack (i.e., thin film studies) than a commercial low activity aluminide coating. Coating lifetimes were strongly dependent on the chromium surface composition, since a mixed (Al, Cr)[sub 2]O[sub 3] scale better resists attack by the molten salt.

  17. Chromium and reactive element modified aluminide diffusion coatings on superalloys - Environmental testing

    NASA Technical Reports Server (NTRS)

    Bianco, Robert; Rapp, Robert A.; Smialek, James L.

    1993-01-01

    The high temperature performance of reactive element (RE)-doped and Cr/RE-modified aluminide diffusion coatings on commercial Ni-base alloy substrates was determined. In isothermal oxidation at 1100 C in air, RE-doped aluminide coatings on IN 713LC substrates formed a continuous slow-growing n-Al2O3 scale after 44 hrs of exposure. The coatings were protected by either an outer ridge Al2O3 scale with an inner compact Al2O3 scale rich in RE or by a continuous compact scale without any noticeable cracks or flaws. The cyclic oxidation behavior of Cr/RE-modified aluminide coatings on Rene 80 and IN 713LC alloys and of RE-doped aluminide coatings on IN 713LC alloys at 1100 C in static air was determined. Pack powder entrapment from the powder contacting (PC) process detracted significantly from the overall cyclic oxidation performance. Type I hot corrosion behavior of Cr/RE-modified aluminide coatings on Rene 80 and Mar-M247 alloy substrates at 900 C in a catalyzed 0.1 percent SO3/O3 gas mixture was determined. The modified coatings produced from the PC arrangement provided significantly better resistance to hot corrosion attack than commercial low-activity aluminide coatings produced by the above pack arrangement.

  18. DIFFUSION COATINGS FOR CORROSION RESISTANT COMPONENTS IN COAL GASIFICATION SYSTEMS

    SciTech Connect

    Gopala N. Krishnan; Ripudaman Malhotra; Angel Sanjurjo

    2004-05-01

    Heat-exchangers, filters, turbines, and other components in integrated coal gasification combined cycle system must withstand demanding conditions of high temperatures and pressure differentials. Under the highly sulfiding conditions of the high temperature coal gas, the performance of components degrade significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low cost alloy may improve is resistance to such sulfidation attack and decrease capital and operating costs. A review of the literature indicates that the corrosion reaction is the competition between oxidation and sulfidation reactions. The Fe- and Ni-based high-temperature alloys are susceptible to sulfidation attack unless they are fortified with high levels of Cr, Al, and Si. To impart corrosion resistance, these elements need not be in the bulk of the alloy and need only be present at the surface layers.

  19. Diffusion Coatings for Corrosion-Resistant Components in Coal Gasification Systems

    SciTech Connect

    Gopala N. Krishnan; Ripudaman Malhotra; Esperanza Alvarez; Kai-Hung Lau; Jordi Perez-Mariano; Angel Sanjurjo

    2006-06-30

    Heat-exchangers, particle filters, turbines, and other components in integrated coal gasification combined cycle system must withstand the highly sulfiding conditions of the high-temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low-cost alloy may improve its resistance to such sulfidation attack, and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. During this period, we analyzed several coated and exposed samples of 409 steel by scanning electron microscopy (SEM) and energy-dispersive X-ray (EDX). We report here on findings of this analysis: (1) A SS409 coupon that was coated with multilayered combined nitrides of Ti, Al, and Si showed adherent coatings on the surface; (2) A similarly coated coupon, after exposure to simulated coal gas at 900 C for 300 h, revealed that the coating has cracked during the exposure; (3) An SS409 coupon that was coated with nitrides of Ti and Si with a barrier layer of tungsten in between to improve the adhesion of the coating and to prevent outward diffusion of iron to the surface. (4) A porous coupon was coated with nitrides of Ti and Al and examination of the coupon revealed deposition of Ti at the interior surfaces. A similarly prepared coupon was exposed to simulated coal gas at 370 C for 300 h, and it showed no corrosion.

  20. Study of acid diffusion behaves form PAG by using top coat method

    NASA Astrophysics Data System (ADS)

    Sekiguchi, Atsushi; Matsumoto, Yoko

    2014-03-01

    Our past research on measurements of simulation parameters for ArF resists focused on establishing methods for measuring the following parameters:[1]-[4] • Development parameters[1] • PEB parameters[2] • Dill's ABC parameters[3] • Quencher parameter[4] We entered these parameters into a lithography simulator and performed ArF resist simulations.We then explored ways to optimize the ArF resist material and process. This paper reports on our study of methods for measuring the diffusion length of acid generated from PAG during exposures. In our experiment, we applied a PAG-containing top coat (TC) material (second layer) to a PAG-free ArF resist (first layer), then performed the exposure and PEB processes. The acid generated in the TC during the exposure diffused into the ArF resist in the lower layer (first layer) when PEB was performed. The process of developing this sample removed the TC in the second layer and the parts of the first layer into which the acid had diffused.We obtained the acid diffusion length based on the quantity of film removed by the development. We calculated the acid diffusion coefficient after varying the exposure value and repeating the measurement. For this report, we also performed measurements to determine how differences in PAG anion size, amount of quencher additive, and PEB temperature affected the acid diffusion coefficient.We entered the measurements obtained into the PROLITH simulator and explored the effects of acid diffusion on pattern profile.

  1. Silica-sol-based spin-coating barrier layer against phosphorous diffusion for crystalline silicon solar cells.

    PubMed

    Uzum, Abdullah; Fukatsu, Ken; Kanda, Hiroyuki; Kimura, Yutaka; Tanimoto, Kenji; Yoshinaga, Seiya; Jiang, Yunjian; Ishikawa, Yasuaki; Uraoka, Yukiharu; Ito, Seigo

    2014-01-01

    The phosphorus barrier layers at the doping procedure of silicon wafers were fabricated using a spin-coating method with a mixture of silica-sol and tetramethylammonium hydroxide, which can be formed at the rear surface prior to the front phosphorus spin-on-demand (SOD) diffusion and directly annealed simultaneously with the front phosphorus layer. The optimization of coating thickness was obtained by changing the applied spin-coating speed; from 2,000 to 8,000 rpm. The CZ-Si p-type silicon solar cells were fabricated with/without using the rear silica-sol layer after taking the sheet resistance measurements, SIMS analysis, and SEM measurements of the silica-sol material evaluations into consideration. For the fabrication of solar cells, a spin-coating phosphorus source was used to form the n(+) emitter and was then diffused at 930°C for 35 min. The out-gas diffusion of phosphorus could be completely prevented by spin-coated silica-sol film placed on the rear side of the wafers coated prior to the diffusion process. A roughly 2% improvement in the conversion efficiency was observed when silica-sol was utilized during the phosphorus diffusion step. These results can suggest that the silica-sol material can be an attractive candidate for low-cost and easily applicable spin-coating barrier for any masking purpose involving phosphorus diffusion.

  2. Silica-sol-based spin-coating barrier layer against phosphorous diffusion for crystalline silicon solar cells

    NASA Astrophysics Data System (ADS)

    Uzum, Abdullah; Fukatsu, Ken; Kanda, Hiroyuki; Kimura, Yutaka; Tanimoto, Kenji; Yoshinaga, Seiya; Jiang, Yunjian; Ishikawa, Yasuaki; Uraoka, Yukiharu; Ito, Seigo

    2014-12-01

    The phosphorus barrier layers at the doping procedure of silicon wafers were fabricated using a spin-coating method with a mixture of silica-sol and tetramethylammonium hydroxide, which can be formed at the rear surface prior to the front phosphorus spin-on-demand (SOD) diffusion and directly annealed simultaneously with the front phosphorus layer. The optimization of coating thickness was obtained by changing the applied spin-coating speed; from 2,000 to 8,000 rpm. The CZ-Si p-type silicon solar cells were fabricated with/without using the rear silica-sol layer after taking the sheet resistance measurements, SIMS analysis, and SEM measurements of the silica-sol material evaluations into consideration. For the fabrication of solar cells, a spin-coating phosphorus source was used to form the n+ emitter and was then diffused at 930°C for 35 min. The out-gas diffusion of phosphorus could be completely prevented by spin-coated silica-sol film placed on the rear side of the wafers coated prior to the diffusion process. A roughly 2% improvement in the conversion efficiency was observed when silica-sol was utilized during the phosphorus diffusion step. These results can suggest that the silica-sol material can be an attractive candidate for low-cost and easily applicable spin-coating barrier for any masking purpose involving phosphorus diffusion.

  3. Silica-sol-based spin-coating barrier layer against phosphorous diffusion for crystalline silicon solar cells

    PubMed Central

    2014-01-01

    The phosphorus barrier layers at the doping procedure of silicon wafers were fabricated using a spin-coating method with a mixture of silica-sol and tetramethylammonium hydroxide, which can be formed at the rear surface prior to the front phosphorus spin-on-demand (SOD) diffusion and directly annealed simultaneously with the front phosphorus layer. The optimization of coating thickness was obtained by changing the applied spin-coating speed; from 2,000 to 8,000 rpm. The CZ-Si p-type silicon solar cells were fabricated with/without using the rear silica-sol layer after taking the sheet resistance measurements, SIMS analysis, and SEM measurements of the silica-sol material evaluations into consideration. For the fabrication of solar cells, a spin-coating phosphorus source was used to form the n+ emitter and was then diffused at 930°C for 35 min. The out-gas diffusion of phosphorus could be completely prevented by spin-coated silica-sol film placed on the rear side of the wafers coated prior to the diffusion process. A roughly 2% improvement in the conversion efficiency was observed when silica-sol was utilized during the phosphorus diffusion step. These results can suggest that the silica-sol material can be an attractive candidate for low-cost and easily applicable spin-coating barrier for any masking purpose involving phosphorus diffusion. PMID:25520602

  4. Micro X-Ray Fluorescence Imaging for Silicide Diffusion Coating Inspection

    SciTech Connect

    Doering, E.R.; Havrilla, G.J.; Miller, T.C.

    2004-02-26

    Micro Xray fluorescence (MXRF) imaging is a relatively new method to map the constituent elements of a surface to a depth of tens to hundreds of microns, and at high spatial resolution, i.e., 40 to 50 microns. The feasibility of MXRF imaging is investigated as a potential NDE method to detect and characterize spalling failure of chromium disilicide diffusion coatings on Space Shuttle Reaction Control System (RCS) thruster chambers.

  5. Oxidation behavior of niobium aluminide intermetallics protected by aluminide and silicide diffusion coatings

    SciTech Connect

    Li, Y.; Soboyejo, W.; Rapp, R.A.

    1999-06-01

    The isothermal and cyclic oxidation behavior of a new class of damage-tolerant niobium aluminide (Nb{sub 3}Al-xTi-yCr) intermetallics is studied between 650 C and 850 C. Protective diffusion coatings were deposited by pack cementation to achieve the siliciding or aluminizing of substrates with or without intervening Mo or Ni layers, respectively. The compositions and microstructures of the resulting coatings and oxidized surfaces were characterized. The isothermal and cyclic oxidation kinetics indicate that uncoated Nb-40Ti-15Al-based intermetallics may be used up to {approximately}750 C. Alloying with Cr improves the isothermal oxidation resistance between 650 C and 850 C. The most significant improvement in oxidation resistance is achieved by the aluminization of electroplated Ni interlayers. The results suggest that the high-temperature limit of niobium aluminide-based alloys may be increased to 800 C to 850 C by aluminide-based diffusion coatings on ductile Ni interlayers. Indentation fracture experiments also indicate that the ductile nickel interlayers are resistant to crack propagation in multilayered aluminide-based coatings.

  6. Theory of simple biochemical ``shape recognition'' via diffusion from activator coated nanoshapes

    NASA Astrophysics Data System (ADS)

    Daniels, D. R.

    2008-09-01

    Inspired by recent experiments, we model the shape sensitivity, via a typical threshold initiation response, of an underlying complex biochemical reaction network to activator coated nanoshapes. Our theory re-emphasizes that shape effects can be vitally important for the onset of functional behavior in nanopatches and nanoparticles. For certain critical or particular shapes, activator coated nanoshapes do not evoke a threshold response in a complex biochemical network setting, while for different critical or specific shapes, the threshold response is rapidly achieved. The model thus provides a general theoretical understanding for how activator coated nanoshapes can enable a chemical system to perform simple "shape recognition," with an associated "all or nothing" response. The novel and interesting cases of the chemical response due to a nanoshape that shrinks with time is additionally considered, as well as activator coated nanospheres. Possible important applications of this work include the initiation of blood clotting by nanoshapes, nanoshape effects in nanocatalysis, physiological toxicity to nanoparticles, as well as nanoshapes in nanomedicine, drug delivery, and T cell immunological response. The aim of the theory presented here is that it inspires further experimentation on simple biochemical shape recognition via diffusion from activator coated nanoshapes.

  7. Pack cementation diffusion coatings for Fe-base and refractory alloys. Final report

    SciTech Connect

    Rapp, R.A.

    1998-03-10

    With the aid of computer-assisted calculations of the equilibrium vapor pressures in halide-activated cementation packs, processing conditions have been identified and experimentally verified for the codeposition of two or more alloying elements in a diffusion coating on a variety of steels and refractory metal alloys. A new comprehensive theory to treat the multi-component thermodynamic equilibria in the gas phase for several coexisting solid phases was developed and used. Many different processes to deposit various types of coatings on several types of steels were developed: Cr-Si codeposition for low- or medium-carbon steels, Cr-Al codeposition on low-carbon steels to yield either a Kanthal-type composition (Fe-25Cr-4Al in wt.%) or else a (Fe, Cr){sub 3}Al surface composition. An Fe{sub 3}Al substrate was aluminized to achieve an FeAl surface composition, and boron was also added to ductilize the coating. The developmental Cr-lean ORNL alloys with exceptional creep resistance were Cr-Al coated to achieve excellent oxidation resistance. Alloy wires of Ni-base were aluminized to provide an average composition of Ni{sub 3}Al for use as welding rods. Several different refractory metal alloys based on Cr-Cr{sub 2}Nb have been silicided, also with germanium additions, to provide excellent oxidation resistance. A couple of developmental Cr-Zr alloys were similarly coated and tested.

  8. Diffusion Coatings for Corrosion-Resistant Components in Coal Gasification Systems

    SciTech Connect

    Gopala N. Krishnan; Ripudaman Malhotra; Esperanza Alvarez; Kai-Hung Lau; Angel Sanjurjo

    2006-01-01

    Heat-exchangers, particle filters, turbines, and other components in integrated coal gasification combined cycle system must withstand the highly sulfiding conditions of the high-temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low-cost alloy may improve its resistance to such sulfidation attack, and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. During this period we tested coated alloy coupons under conditions designed to mimic the conditions in the filter unit after the high-temperature heat recovery unit (HTHRU). The filter unit is another important area where corrosion has caused unscheduled downtime, and the remedy has been the use of sintered metal tubes made of expensive alloys such as inconel. The objective of our test was to determine if those coatings on 400-series steel that were not able to withstand the harsher conditions of the HTHRU, may be sufficiently resistant for use in the filter unit, at the reduced temperatures. Indeed, most of our coatings survived well; the exceptions were the coated porous samples of SS316. We continued making improvements to our coatings apparatus and the procedure began during the last quarter. As a result of these modifications, the coupons we are now producing are uniform. We describe the improved procedure for preparing diffusion coatings. Finally, because porous samples of steel in grades other than SS316 are not readily available, we also decided to procure SS409 powder and fabricate our own sintered porous coupons.

  9. Diffusion Coatings for Corrosion-Resistant Components in Coal Gasification Systems

    SciTech Connect

    Gopala N. Krishnan; Ripudaman Malhotra; Jordi Perez; Marc Hornbostel; Kai-Hung Lau; Angel Sanjurjo

    2007-05-31

    Advanced electric power generation systems use a coal gasifier to convert coal to a gas rich in fuels such as H{sub 2} and CO. The gas stream contains impurities such as H{sub 2}S and HCl, which attack metal components of the coal gas train, causing plant downtime and increasing the cost of power generation. Corrosion-resistant coatings would improve plant availability and decrease maintenance costs, thus allowing the environmentally superior integrated-gasification-combined-cycle (IGCC) plants to be more competitive with standard power-generation technologies. Heat-exchangers, particle filters, turbines, and other components in the IGCC system must withstand the highly sulfiding conditions of the high-temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low cost alloy will improve is resistance to such sulfidation attack and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. The Fe- and Ni-based high-temperature alloys are susceptible to sulfidation attack unless they are fortified with high levels of Cr, Al, and Si. To impart corrosion resistance, these elements need not be in the bulk of the alloy and need only be present at the surface layers. In this study, the use of corrosion-resistant coatings on low alloy steels was investigated for use as high-temperature components in IGCC systems. The coatings were deposited using SRI's fluidized-bed reactor chemical vapor deposition technique. Diffusion coatings of Cr and Al were deposited by this method on to dense and porous, low alloy stainless steel substrates. Bench-scale exposure tests at 900 C with a simulated coal gas stream containing 1.7% H{sub 2}S showed that the low alloy steels such SS405 and SS409 coated with {approx

  10. Oxidation Resistant Ti-Al-Fe Diffusion Barrier for FeCrAlY Coatings on Titanium Aluminides

    NASA Technical Reports Server (NTRS)

    Brady, Michael P. (Inventor); Smialke, James L. (Inventor); Brindley, William J. (Inventor)

    1996-01-01

    A diffusion barrier to help protect titanium aluminide alloys, including the coated alloys of the TiAl gamma + Ti3Al (alpha2) class, from oxidative attack and interstitial embrittlement at temperatures up to at least 1000 C is disclosed. The coating may comprise FeCrAlX alloys. The diffusion barrier comprises titanium, aluminum, and iron in the following approximate atomic percent: Ti-(50-55)Al-(9-20)Fe. This alloy is also suitable as an oxidative or structural coating for such substrates.

  11. Wire rod coating process of gas diffusion layers fabrication for proton exchange membrane fuel cells

    NASA Astrophysics Data System (ADS)

    Kannan, A. M.; Sadananda, S.; Parker, D.; Munukutla, L.; Wertz, J.; Thommes, M.

    Gas diffusion layers (GDLs) were fabricated using non-woven carbon paper as a macro-porous layer substrate developed by Hollingsworth & Vose Company. A commercially viable coating process was developed using wire rod for coating micro-porous layer by a single pass. The thickness as well as carbon loading in the micro-porous layer was controlled by selecting appropriate wire thickness of the wire rod. Slurry compositions with solid loading as high as 10 wt.% using nano-chain and nano-fiber type carbons were developed using dispersion agents to provide cohesive and homogenous micro-porous layer without any mud-cracking. The surface morphology, wetting characteristics and pore size distribution of the wire rod coated GDLs were examined using FESEM, Goniometer and Hg porosimetry, respectively. The GDLs were evaluated in single cell PEMFC under various operating conditions (temperature and RH) using hydrogen and air as reactants. It was observed that the wire rod coated micro-porous layer with 10 wt.% nano-fibrous carbon based GDLs showed the highest fuel cell performance at 85 °C using H 2 and air at 50% RH, compared to all other compositions.

  12. Modeling controlled nutrient release from polymer coated fertilizers: diffusion release from single granules.

    PubMed

    Shaviv, Avi; Raban, Smadar; Zaidel, Elina

    2003-05-15

    A comprehensive model describing the complex and "non-Fickian" (mathematically nonlinear) nature of the release from single granules of membrane coated, controlled release fertilizers (CRFs) is proposed consisting of three stages: i. a lag period during which water penetrates the coating of the granule dissolving part of the solid fertilizer in it ii. a period of linear release during which water penetration into and release out occur concomitantly while the total volume of the granules remains practically constant; and iii. a period of "decaying release", starting as the concentration inside the granule starts to decrease. A mathematical model was developed based on vapor and nutrient diffusion equations. The model predicts the release stages in terms of measurable geometrical and chemophysical parameters such as the following: the product of granule radius and coating thickness, water and solute permeability, saturation concentration of the fertilizer, and its density. The model successfully predicts the complex and "sigmoidal" pattern of release that is essential for matching plant temporal demand to ensure high agronomic and environmental effectiveness. It also lends itself to more complex statistical formulations which account for the large variability within large populations of coated CRFs and can serve for further improving CRF production and performance.

  13. Real time and non-destructive analysis of tablet coating thickness using acoustic microscopy and infrared diffuse reflectance spectroscopy.

    PubMed

    Bikiaris, D; Koutri, I; Alexiadis, D; Damtsios, A; Karagiannis, G

    2012-11-15

    Tablet coating thicknesses were estimated using several techniques such as weight gain and scanning electron microscopy (SEM), in comparison with acoustic microscopy and diffuse reflectance spectroscopy. Acoustic microscopy, used for the first time in such an application, is based on the physical phenomenon of ultrasound propagation through the materials and the echoes generated by their interfaces. Based on the time of flights (TOFs) of the echoes from the coating surface and the tablet, it is possible to calculate the coating thickness. In order to evaluate the accuracy and robustness of these methods, drug tablets were coated with Kollicoat SR polymer for several times, so that to prepare tablets with different coating thicknesses. Tablets with 3, 6 and 9 wt% coating material have been prepared and based on SEM micrographs it was found that the tablet coating thickness is 71.99 ± 1.2 μm, 92.5 ± 1.7 μm and 132.3 ± 2.1 μm, respectively (SEM analysis). The tablet coating thicknesses measured with acoustic microscopy and infrared diffuse reflectance spectroscopy, were in agreement with those obtained using SEM. This verifies that both techniques can be successfully applied for real time and non-destructive thickness measurements of tablet coating. Furthermore, both techniques, compared with SEM and weight gained measurements, are fast and fully automated.

  14. Performance of Diffusion Aluminide Coatings Applied on Alloy CF8C-Plus at 800oC

    SciTech Connect

    Kumar, Deepak; Dryepondt, Sebastien N; Zhang, Ying; Haynes, James A; Pint, Bruce A; Armstrong, Beth L; Shyam, Amit; Lara-Curzio, Edgar

    2012-01-01

    High performance cast stainless steel, CF8C-Plus, is a low cost alloy with prospective applications ranging from covers and casings of small and medium size gas turbines to turbocharger housing and manifolds in internal combustion engines. Diffusion aluminide coatings were applied on this alloy as a potential strategy for improved oxidation resistance, particularly in wet air and steam. In this paper the performance of the aluminide coatings evaluated by cyclic oxidation experiments in air containing 10 vol.% H2O at 800 C and conventional tension-compression low-cycle-fatigue tests in air at 800 C with a strain range of 0.5% is presented. The results show that specimens coated by a chemical vapor deposition process provide better oxidation resistance than those coated by an Al-slurry coating process. The application of a coating by pack cementation reduced the fatigue life by 15%.

  15. Coating thermal diffusivity and effusivity measurement optimization using regression-based sensitivity.

    PubMed

    Valdes, R; Bennett, T D

    2015-01-01

    Measurements of thermal diffusivity and thermal effusivity are critical to developing a complete description of thermal transport within thermal barrier coating systems. Thermal diffusivity and thermal effusivity of coatings can be measured nondestructively using the phase of photothermal emission analysis experimental measurement. However, the complexity of the regression analysis required in this measurement makes determining the uncertainties associated with the best-fit values nontrivial. The aim of this paper is to develop a framework to carry out this uncertainty analysis and to minimize the uncertainties in fitted parameters. It is shown that the physical model can be used as an effective tool for identifying and removing data points afflicted by excessive bias error, which can occur in the limits of the observational data. It is revealed that this reduction in the dataset offers a tradeoff between increasing agreement between the data and the model while reducing the uniqueness of fitted parameter values. The current analysis demonstrates that this situation can be treated as an optimization problem, whereby uncertainties in fitted parameters can be minimized.

  16. Solution processable broadband transparent mixed metal oxide nanofilm optical coatings via substrate diffusion doping

    NASA Astrophysics Data System (ADS)

    Glynn, Colm; Aureau, Damien; Collins, Gillian; O'Hanlon, Sally; Etcheberry, Arnaud; O'Dwyer, Colm

    2015-11-01

    Devices composed of transparent materials, particularly those utilizing metal oxides, are of significant interest due to increased demand from industry for higher fidelity transparent thin film transistors, photovoltaics and a myriad of other optoelectronic devices and optics that require more cost-effective and simplified processing techniques for functional oxides and coatings. Here, we report a facile solution processed technique for the formation of a transparent thin film through an inter-diffusion process involving substrate dopant species at a range of low annealing temperatures compatible with processing conditions required by many state-of-the-art devices. The inter-diffusion process facilitates the movement of Si, Na and O species from the substrate into the as-deposited vanadium oxide thin film forming a composite fully transparent V0.0352O0.547Si0.4078Na0.01. Thin film X-ray diffraction and Raman scattering spectroscopy show the crystalline component of the structure to be α-NaVO3 within a glassy matrix. This optical coating exhibits high broadband transparency, exceeding 90-97% absolute transmission across the UV-to-NIR spectral range, while having low roughness and free of surface defects and pinholes. The production of transparent films for advanced optoelectronic devices, optical coatings, and low- or high-k oxides is important for planar or complex shaped optics or surfaces. It provides opportunities for doping metal oxides to ternary, quaternary or other mixed metal oxides on glass, encapsulants or other substrates that facilitate diffusional movement of dopant species.Devices composed of transparent materials, particularly those utilizing metal oxides, are of significant interest due to increased demand from industry for higher fidelity transparent thin film transistors, photovoltaics and a myriad of other optoelectronic devices and optics that require more cost-effective and simplified processing techniques for functional oxides and coatings

  17. Solution processable broadband transparent mixed metal oxide nanofilm optical coatings via substrate diffusion doping.

    PubMed

    Glynn, Colm; Aureau, Damien; Collins, Gillian; O'Hanlon, Sally; Etcheberry, Arnaud; O'Dwyer, Colm

    2015-12-21

    Devices composed of transparent materials, particularly those utilizing metal oxides, are of significant interest due to increased demand from industry for higher fidelity transparent thin film transistors, photovoltaics and a myriad of other optoelectronic devices and optics that require more cost-effective and simplified processing techniques for functional oxides and coatings. Here, we report a facile solution processed technique for the formation of a transparent thin film through an inter-diffusion process involving substrate dopant species at a range of low annealing temperatures compatible with processing conditions required by many state-of-the-art devices. The inter-diffusion process facilitates the movement of Si, Na and O species from the substrate into the as-deposited vanadium oxide thin film forming a composite fully transparent V0.0352O0.547Si0.4078Na0.01. Thin film X-ray diffraction and Raman scattering spectroscopy show the crystalline component of the structure to be α-NaVO3 within a glassy matrix. This optical coating exhibits high broadband transparency, exceeding 90-97% absolute transmission across the UV-to-NIR spectral range, while having low roughness and free of surface defects and pinholes. The production of transparent films for advanced optoelectronic devices, optical coatings, and low- or high-k oxides is important for planar or complex shaped optics or surfaces. It provides opportunities for doping metal oxides to ternary, quaternary or other mixed metal oxides on glass, encapsulants or other substrates that facilitate diffusional movement of dopant species.

  18. Diffusion bonding of CMSX-4 to UDIMET 720 using PVD-coated interfaces and HIP

    SciTech Connect

    Larker, R.; Ockborn, J.; Selling, B.

    1999-07-01

    There is an increasing interest in development of manufacturing methods for Dual Property BLISKs (BLaded dISKs), consisting of creep resistant airfoils and fatigue resistant disks bonded together by a durable joint. Optimum heat treatments are, however, very different for creep resistant single crystal CMSX-4 and fatigue resistant polycrystalline Udimet 720 selected in this study, but fortunately the first aging treatment for CMSX-4 (1140 C, 2-6h, AC) is similar to the partial solution treatment of U 720 HS2 (1115 C, 4h, OQ). Based on this, diffusion bonding was performed by HIP at 1120 C and 200 MPa argon pressure for 4 h, followed by cooling to 400 C. Subsequently, a shortened Udimet 720 HS2 two-step aging treatment was adopted by heating to 650 C for 6 h followed by cooling to 400 C, heating to 760 C for 2 h, and finally cooling to R.T. under remaining HIP pressure. Plasma etching followed by thin (80 nm) PVD coating with either nickel or titanium were used to clean and protect the polished surfaces before joining. The selection of coatings was governed by the possibility to reduce oxidized nickel by flushing with hydrogen at 330 C during evacuation of the HIP capsules, and by the large solubility of oxygen in titanium. Hot tensile testing was performed at 750 C on both joined and reference materials subjected to the modified heat treatment. Initially solution treated Udimet 720 and CMSX-4 comprised the reference materials. The testing showed that joints with Ni-PV coatings were almost as strong as Udimet 720 (although with very limited elongation), while the joints with Ti-PVD coatings were weaker.

  19. The effect of platinum on diffusion kinetics in beta-NiAl: implications for thermal barrier coating lifetimes.

    PubMed

    Marino, Kristen A; Carter, Emily A

    2009-01-12

    Platinum is added to thermal barrier coatings (TBCs) as it is observed empirically to extend their lifetime, but the mechanism by which Pt acts is unknown. Since Pt has been proposed to alter diffusivities in NiAl, a key component of TBCs, we use first-principles quantum mechanics calculations to investigate atomic level diffusion mechanisms. Here, we examine the effect of Pt on five previously proposed mechanisms for Ni diffusion in NiAl: next-nearest-neighbor jumps, the triple defect mechanism, and three variants of the six jump cycle. We predict that Pt increases the rate of Ni diffusion by stabilizing point defects and defect clusters that are diffusion intermediates. Previously, we predicted the triple defect mechanism to be a dominant Ni diffusion mechanism; it simultaneously results in long-range Al diffusion in the opposite direction. Since Pt increases the rate of Ni diffusion, it also increases Al diffusion in NiAl, which may be key to extending the coating lifetime.

  20. A facile fabrication of light diffusing film with LDP/polyacrylates composites coating for anti-glare LED application

    NASA Astrophysics Data System (ADS)

    Song, Shisen; Sun, Yaojie; Lin, Yandan; You, Bo

    2013-05-01

    In this paper, we present a facile coating technique to fabricate the light diffusing film with hemispherical surface convex micro-structure. The coating was prepared by different ratio of light-diffusing particles (LDP)/polyacrylates composites via in situ radical polymerization, with the H2SO4 and vinyl triethoxysilane (A-151) pretreatment made the LDP better dispersed and incorporated with polyacrylate polymer chains. When the mass ratio (LDP/polyacrylate) was 0.5, the film obtained the highest light-diffusing effect and more than 90% transmittance due to the formation of hemispherical surface convex micro-structure. The light diffusing films have excellent anti-glare property if applied to LED light system.

  1. Carbon film coating on gas diffusion layer for proton exchange membrane fuel cells

    NASA Astrophysics Data System (ADS)

    Lin, Jui-Hsiang; Chen, Wei-Hung; Su, Shih-Hsuan; Liao, Yuan-Kai; Ko, Tse-Hao

    This study discusses a novel process to increase the performance of proton exchange membrane fuel cells (PEMFC). In order to improve the electrical conductivity and reduce the surface indentation of the carbon fibers, we modified the carbon fibers with pitch-based carbon materials (mesophase pitch and coal tar pitch). Compared with the gas diffusion backing (GDB), GDB-A240 and GDB-MP have 32% and 33% higher current densities at 0.5 V, respectively. Self-made carbon paper with the addition of a micro-porous layer (MPL) (GDL-A240 and GDL-MP) show improved performance compared with GDB-A240 and GDB-MP. The current densities of GDL-A240 and GDL-MP at 0.5 V increased by 37% and 31% compared with GDL, respectively. This study combines these two effects (carbon film and MPL coating) to promote high current density in a PEMFC.

  2. Modeling controlled nutrient release from a population of polymer coated fertilizers: statistically based model for diffusion release.

    PubMed

    Shaviv, Avi; Raban, Smadar; Zaidel, Elina

    2003-05-15

    A statistically based model for describing the release from a population of polymer coated controlled release fertilizer (CRF) granules by the diffusion mechanism was constructed. The model is based on a mathematical-mechanistic description of the release from a single granule of a coated CRF accounting for its complex and nonlinear nature. The large variation within populations of coated CRFs poses the need for a statistically based approach to integrate over the release from the individual granules within a given population for which the distribution and range of granule radii and coating thickness are known. The model was constructed and verified using experimentally determined parameters and release curves of polymer-coated CRFs. A sensitivity analysis indicated the importance of water permeability in controlling the lag period and that of solute permeability in governing the rate of linear release and the total duration of the release. Increasing the mean values of normally distributed granule radii or coating thickness, increases the lag period and the period of linear release. The variation of radii and coating thickness, within realistic ranges, affects the release only when the standard deviation is very large or when water permeability is reduced without affecting solute permeability. The model provides an effective tool for designing and improving agronomic and environmental effectiveness of polymer-coated CRFs.

  3. Improving the Adhesion Resistance of the Boride Coatings to AISI 316L Steel Substrate by Diffusion Annealing

    NASA Astrophysics Data System (ADS)

    Campos-Silva, I.; Bernabé-Molina, S.; Bravo-Bárcenas, D.; Martínez-Trinidad, J.; Rodríguez-Castro, G.; Meneses-Amador, A.

    2016-09-01

    In this study, new results about the practical adhesion resistance of boride coating/substrate system formed at the surface of AISI 316 L steel and improved by means of a diffusion annealing process are presented. First, the boriding of AISI 316 L steel was performed by the powder-pack method at 1173 K with different exposure times (4-8 h). The diffusion annealing process was conducted on the borided steels at 1273 K with 2 h of exposure using a diluent atmosphere of boron powder mixture. The mechanical behavior of the boride coating/substrate system developed by both treatments was established using Vickers and Berkovich tests along the depth of the boride coatings, respectively. Finally, for the entire set of experimental conditions, the scratch tests were performed with a continuously increasing normal force, in which the practical adhesion resistance of the boride coating/substrate system was represented by the critical load. The failure mechanisms developed over the surface of the scratch tracks were analyzed; the FeB-Fe2B/substrate system exhibited an adhesive mode, while the Fe2B/substrate system obtained by the diffusion annealing process showed predominantly a cohesive failure mode.

  4. Effects of humidity and filter material on diffusive sampling of isocyanates using reagent-coated filters.

    PubMed

    Henneken, Hartmut; Vogel, Martin; Karst, Uwe

    2006-10-01

    Diffusive sampling of methyl isocyanate (MIC) on 4-nitro-7-piperazinobenzo-2-oxa-1,3-diazole (NBDPZ)-coated glass fibre (GF) filters is strongly affected by high relative humidity (RH) conditions. It is shown that the humidity interference is a physical phenomenon, based on displacement of reagent from the filter surface. In this paper, this drawback has been overcome by changing the filter material to the less polar polystyrene divinyl benzene (SDB). A series of experiments was performed to compare the analyte uptake on the two filter materials for different sampling periods and analyte concentrations at both low and high RH conditions. Additionally, the materials were investigated as well for passive sampling of ethyl (EIC) and phenyl isocyanate (PhIC) with NBDPZ and 1-(2-methoxyphenyl) piperazine (2-MP) as an alternative derivatising agent. Using 2-MP, the mean GF/SDB response ratios were determined to be 1.02 for MIC (RSD: 6.1%) and 1.03 for EIC (RSD: 6.8%), whereas PhIC could only be determined on SDB filters. Using NBDPZ as reagent, the negative influence of high humidity disappeared when SDB filters were used instead of GF filters. Even at low RH conditions, sampling with SDB material generally resulted in a higher analyte uptake than with GF filters. The GF/SDB response ratios were independent of sampling time or analyte concentration and were determined to be 0.70 (RSD: 4.7%) for MIC, 0.84 (RSD: 4.5%) for EIC and 0.95 (RSD 5.4%) for PhIC, meaning that the NBDPZ diffusive sampler based on SDB can be used at all humidity conditions without any restrictions.

  5. Coatings.

    ERIC Educational Resources Information Center

    Anderson, Dennis G.

    1989-01-01

    This review covers analytical techniques applicable to the examination of coatings, raw materials, and substrates upon which coatings are placed. Techniques include chemical and electrochemical methods, chromatography, spectroscopy, thermal analysis, microscopy, and miscellaneous techniques. (MVL)

  6. Sub-diffusion of DNA Coated Particles Near a Complementary DNA Covered Surface

    NASA Astrophysics Data System (ADS)

    Feng, Lang; Xu, Qin; Sha, Ruojie; Seeman, Nadrian; Chaikin, Paul

    2011-03-01

    We have measured the diffusive behavior of micrometer sized colloids in a DNA covered particle-surface system. Near the particle-surface melting temperature of ~45° we observe conventional diffusion but as temperature is lowered we see a crossover to sub-diffusion over a narrow temperature range. The sub-diffusive behavior is intimately related to the broad distribution of local trapping times. We present a theoretical model which explains the sub-diffusion exponent in , which ranges from at C to at 44 .1° . From the distribution of number of DNA bonds we calculate the trapping time distribution and average trapping time. When the measurement time exceeds the average trapping time the system is in equilibrium and exhibits conventional diffusion. When the measurement time is less than the average trapping time the system is not in equilibrium and is sub-diffusive. NASA NNX08AK04G.

  7. Diffusion behavior of 3.2% Si-grain-oriented steel coated with Al by plasma vapor deposition

    NASA Astrophysics Data System (ADS)

    Park, Se Min; Lee, Jae Sang; Kim, Jae Su; Han, Kyu Seak; Koo, Yang Mo

    2015-05-01

    Diffusion annealing has been performed to investigate the influence of diffusion parameters on the diffusion behavior of 3.2% Si-grain-oriented steel coated with Al using plasma vapor deposition (PVD). When Fe-Si steel sheets coated with Al-PVD were annealed at 1373 K, a single-phase solution of Al with uniform concentration was formed in α-Fe without intermetallic phases. It was confirmed that Kirkendall voids nucleate during interdiffusion between solid Al and Fe in the annealing process and volume fraction of Kirkendall voids decreased as the heating rate increased. Rapid heating (55 K/s) can prevent the formation of Kirkendall voids, possibly by reducing the time available for interdiffusion between solid Al and Fe. The results show that the alloying of 2 wt% Al was achieved without the formation of interme-tallic phases and Kirkendall voids, and that this alloy can increase resistivity and reduce eddy current loss. This was found to results in reduced core loss by 10%.

  8. Effectiveness of Diffusion Barrier Coatings for Mo-Re Embedded in C/SiC and C/C

    NASA Technical Reports Server (NTRS)

    Glass, David E.; Shenoy, Ravi N.; Wang, Zeng-Mei; Halbig, Michael C.

    2001-01-01

    Advanced high-temperature cooling applications may often require the elevated-temperature capability of carbon/silicon carbide or carbon/carbon composites in combination with the hermetic capability of metallic tubes. In this paper, the effects of C/SiC and C/C on tubes fabricated from several different refractory metals were evaluated. Though Mo, Nb, and Re were evaluated in the present study, the primary effort was directed toward two alloys of Mo-Re, namely, arc cast Mo-41Re and powder metallurgy Mo-47.5Re. Samples of these refractory metals were subjected to either the PyC/SiC deposition or embedding in C/C. MoSi2(Ge), R512E, and TiB2 coatings were included on several of the samples as potential diffusion barriers. The effects of the processing and thermal exposure on the samples were evaluated by conducting burst tests, microhardness surveys, and scanning electron microscopic examination (using either secondary electron or back scattered electron imaging and energy dispersive spectroscopy). The results showed that a layer of brittle Mo-carbide formed on the substrates of both the uncoated Mo-41Re and the uncoated Mo-47.5Re, subsequent to the C/C or the PyC/SiC processing. Both the R512E and the MoSi2(Ge) coatings were effective in preventing not only the diffusion of C into the Mo-Re substrate, but also the formation of the Mo-carbides. However, none of the coatings were effective at preventing both C and Si diffusion without some degradation of the substrate.

  9. Plastic Instability of Aluminide and Platinum Modified Diffusion Coatings during 1100 C Cyclic Testing.

    DTIC Science & Technology

    1985-12-01

    specimen holders posed the greatest problem. After unacceptable performance experience with stainless steel materials, a relatively inexpensive, high...produced strains. Vogel’s data on ductile to brittle transition temperatures ( DBTT ) and ductilities of platinum-aluminide coatings clearly shows these...Vogel’s data [Ref. 14], which suggests thick coatings, with higher aluminum levels, would have a DBTT above 800 C and might be expected to behave in a

  10. Diffusion Coatings for Corrosion-Resistant Components in Coal Gasification Systems

    SciTech Connect

    Gopala N. Krishnan; Ripudaman Malhotra; Esperanza Alvarez; Kai-Hung Lau; Angel Sanjurjo

    2005-09-01

    Heat-exchangers, particle filters, turbines, and other components in integrated coal gasification combined cycle system must withstand the highly sulfiding conditions of the high-temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low-cost alloy may improve its resistance to such sulfidation attack, and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. During this reporting period, we conducted several exposure tests with coated and uncoated coupons including a ''500-h'' test. The first experiment was a 316-h test and was designed to look at the performance of Ti/Ta nitride coatings, which seemed to fare the best in earlier tests. The next experiment was a 112-h test with a range of pure metals and commercially available materials. Its purpose was to help identify those metals that best withstood gasifier environment, and hence should be good ingredients for coatings. Finally, we ran a ''500-h'' test, which was also our milestone, with coupons coated with Ti/Ta nitride or Cr/Al coatings.

  11. Diffusion aluminide coatings for internal surface of rhenium- and rhenium-ruthenium-containing single-crystal superalloys turbine blades: Part I

    NASA Astrophysics Data System (ADS)

    Mubovadzhyan, S. A.; Galoyan, A. G.

    2012-09-01

    Process of formation rhenium or refractory carbides based diffusion barrier layer (coating) on internal surface of rhenium- and rhenium-ruthenium-containing single-crystal high-temperature alloys (superalloy) turbine blades, prior to diffusion aluminide coating deposition, is studied. It is shown that diffusion barrier layer is preventing deleterious secondary reaction zone formation under aluminide coating during long-term high-temperature operation. The kinetics of powder carburizing process of rhenium- and rhenium-ruthenium-containing high-temperature alloys is investigated, and conditions for carburizing these alloys are determined. The phase composition of the surface layer after carburizing is studied, and the effect of the fractional composition of a carbon-based powder mixture on the carburizing rate is determined.

  12. Aluminide coatings

    SciTech Connect

    Henager, Jr; Charles, H; Shin, Yongsoon; Samuels, William D

    2009-08-18

    Disclosed herein are aluminide coatings. In one embodiment coatings are used as a barrier coating to protect a metal substrate, such as a steel or a superalloy, from various chemical environments, including oxidizing, reducing and/or sulfidizing conditions. In addition, the disclosed coatings can be used, for example, to prevent the substantial diffusion of various elements, such as chromium, at elevated service temperatures. Related methods for preparing protective coatings on metal substrates are also described.

  13. COATED ALLOYS

    DOEpatents

    Harman, C.G.; O'Bannon, L.S.

    1958-07-15

    A coating is described for iron group metals and alloys, that is particularly suitable for use with nickel containing alloys. The coating is glassy in nature and consists of a mixture containing an alkali metal oxide, strontium oxide, and silicon oxide. When the glass coated nickel base metal is"fired'' at less than the melting point of the coating, it appears the nlckel diffuses into the vitreous coating, thus providing a closely adherent and protective cladding.

  14. Ag surface diffusion and out-of-bulk segregation in CrN-Ag nano-composite coatings.

    PubMed

    Incerti, L; Rota, A; Ballestrazzi, A; Gualtieri, E; Valeri, S

    2011-10-01

    CrN-Ag nanocomposite coatings are deposited on Si(100) wafers and 20MnCr5 steel disks in a mixed Ar+N2 atmosphere by reactive magnetron sputtering. Structure, composition and morphology were investigated by Scanning Electron Microscopy (SEM), Auger Electron Spectroscopy (AES), X-ray Photoemission Spectroscopy (XPS), X-ray Diffraction (XRD) and Focused Ion Beam (FIB) cross sectional analysis. The as deposited film matrix is mainly composed by CrN phase (78%), but a relevant part (28%) is composed by Cr2N. Ag agglomerates in the CrN matrix forming elongated grains 200-400 nm wide and 50-100 nm high, which extends on the top of CrN columns. At the surface Ag aggregates into two different structures: large tetrahedral crystalline clusters, with typical dimension ranging from 200 to 500 nm, and smaller Ag nanoparticles with diameter of 15-25 nm. The annealing in N2 atmosphere up to 500 degrees C does not affect size and distribution of the Ag grains in the sub-surface region, while it induces a size increase of the bigger Ag clusters on the surface, mainly related to Ag surface diffusion and clusters coalescence. Annealing at higher temperature leads to an evident Ag out-of-bulk segregation, generating Ag depleted voids in the near-surface region, and further increasing of the Ag clusters size at the surface. Tribological tests on as deposited CrN-Ag film reveal a coefficient of friction against a steel ball reduced with respect to CrN film, probably related to the presence of Ag which acts as solid lubricant, but the coating is removed after a very short sliding distance. The poor mechanical properties of the realized Ag-based coatings are confirmed by lower hardness and Young modulus values with respect to pure CrN.

  15. Formation of Cr2O3 Diffusion Barrier Between Cr-Contained Stainless Steel and Cold-Sprayed Ni Coatings at High Temperature

    NASA Astrophysics Data System (ADS)

    Xu, Ya-Xin; Luo, Xiao-Tao; Li, Cheng-Xin; Yang, Guan-Jun; Li, Chang-Jiu

    2016-02-01

    A novel approach to prepare a coating system containing an in situ grown Cr2O3 diffusion barrier between a nickel top layer and 310SS was reported. Cold spraying was employed to deposit Ni(O) interlayer and top nickel coating on the Cr-contained stainless steel substrate. Ni(O) feedstock was prepared by mechanical alloying of pure nickel powders in ambient atmosphere, acting as an oxygen provider. The post-spray annealing was adopted to grow in situ Cr2O3 layer between the substrate and nickel coating. The results revealed that the diffusible oxygen can be introduced into nickel powders by mechanical alloying. The oxygen content increases to 3.25 wt.% with the increase of the ball milling duration to 8 h, while Ni(O) powders maintain a single phase of Ni. By annealing the sample in Ar atmosphere at 900 °C, a continuous Cr2O3 layer of 1-2 μm thick at the interface between 310SS and cold-sprayed Ni coating is formed. The diffusion barrier effect evaluation by thermal exposure at 750 °C shows that the Cr2O3 oxide layer effectively suppresses the outward diffusion of Fe and Cr in the substrate effectively.

  16. Development of ion-plated aluminide diffusion coatings for thermal cyclic oxidation and hot corrosion protection of a nickel-based superalloy and a stainless steel

    NASA Astrophysics Data System (ADS)

    Elsawy, Abdel Raouf

    This project was carried out at the University of Toronto and Cametoid Ltd of Whitby, Ontario. Ohno continuous casting; a novel net shape casting technique, was used to generate, Al-Y, Al-Ce, Al-La, and Al-Si-Y, in form of 1.6 to 1.7 mm diameter alloy wires. These alloy wires exhibited suitable properties for use as feed materials to an Ion Vapor Deposition facility. The deposition parameters were optimized to provide coatings with a compact and cohesive columnar structure with reduced porosity and diffusion barriers that were essential to ensure the success of the diffusion process in the subsequent stage. Solid-state diffusion heat treatment processes were developed in order to form the stable aluminide phases, AlNi and FeAl, on IN738 and S310 substrates, respectively. Experiments simulating the coating service conditions and environments encountered during the prospective aerospace and fuel cell applications were conducted to evaluate the performance of each aluminide coating developed during this study. Thermal cyclic oxidation and molten sulfate corrosion studies were performed on coated IN738 pins at 1050°C and 900°C, respectively, simulating the service environment of turbine engine blades and other hot section components. Molten carbonate corrosion behavior was investigated for coated S310 coupons that were immersed in, or covered with a thin film of molten carbonate, at 650°C, in air plus 30%CO2, to simulate the operating conditions of the cathode-side separator plates of molten carbonate fuel cells. The behavior of the reactive elements, yttrium, cerium, lanthanum, and silicon in enhancing the adhesion of the protective aluminum oxide scale was determined by weight variation experiments, structural examination and compositional analysis. The influence of the base material elements, nickel, chromium, and iron, on the formation of protective oxides was investigated. All coatings were found to provide significant improvement for thermal cyclic oxidation

  17. Diffusion Coatings for Corrosion-Resistant Components in Coal Gasification Systems

    SciTech Connect

    Gopala N. Krishnan; Ripudaman Malhotra; Esperanza Alvarez; Kai-Hung Lau; Jordi Perez Mariano; Angel Sanjurjo

    2006-09-30

    Heat-exchangers, particle filters, turbines, and other components in integrated coal gasification combined cycle system must withstand the highly sulfiding conditions of the high temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low-cost alloy may improve its resistance to such sulfidation attack, and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. The primary activity this period was preparation and presentation of the findings on this project at the Twenty-Third annual Pittsburgh Coal Conference. Dr. Malhotra attended this conference and presented a paper. A copy of his presentation constitutes this quarterly report.

  18. Surface aggregation patterns of LDL receptors near coated pits III: potential effects of combined retrograde membrane flow-diffusion and a polarized-insertion mechanism

    PubMed Central

    2014-01-01

    Although the process of endocytosis of the low density lipoprotein (LDL) macromolecule and its receptor have been the subject of intense experimental research and modeling, there are still conflicting hypotheses and even conflicting data regarding the way receptors are transported to coated pits, the manner by which receptors are inserted before they aggregate in coated pits, and the display of receptors on the cell surface. At first it was considered that LDL receptors in human fibroblasts are inserted at random locations and then transported by diffusion toward coated pits. But experiments have not ruled out the possibility that the true rate of accumulation of LDL receptors in coated pits might be faster than predicted on the basis of pure diffusion and uniform reinsertion over the entire cell surface. It has been claimed that recycled LDL receptors are inserted preferentially in regions where coated pits form, with display occurring predominantly as groups of loosely associated units. Another mechanism that has been proposed by experimental cell biologists which might affect the accumulation of receptors in coated pits is a retrograde membrane flow. This is essentially linked to a polarized receptor insertion mode and also to the capping phenomenon, characterized by the formation of large patches of proteins that passively flow away from the regions of membrane exocytosis. In this contribution we calculate the mean travel time of LDL receptors to coated pits as determined by the ratio of flow strength to diffusion-coefficient, as well as by polarized-receptor insertion. We also project the resulting display of unbound receptors on the cell membrane. We found forms of polarized insertion that could potentially reduce the mean capture time of LDL receptors by coated pits which is controlled by diffusion and uniform insertion. Our results show that, in spite of its efficiency as a possible device for enhancement of the rate of receptor trapping, polarized

  19. Surface aggregation patterns of LDL receptors near coated pits III: potential effects of combined retrograde membrane flow-diffusion and a polarized-insertion mechanism.

    PubMed

    Echavarria-Heras, Héctor; Leal-Ramirez, Cecilia; Castillo, Oscar

    2014-05-22

    Although the process of endocytosis of the low density lipoprotein (LDL) macromolecule and its receptor have been the subject of intense experimental research and modeling, there are still conflicting hypotheses and even conflicting data regarding the way receptors are transported to coated pits, the manner by which receptors are inserted before they aggregate in coated pits, and the display of receptors on the cell surface. At first it was considered that LDL receptors in human fibroblasts are inserted at random locations and then transported by diffusion toward coated pits. But experiments have not ruled out the possibility that the true rate of accumulation of LDL receptors in coated pits might be faster than predicted on the basis of pure diffusion and uniform reinsertion over the entire cell surface. It has been claimed that recycled LDL receptors are inserted preferentially in regions where coated pits form, with display occurring predominantly as groups of loosely associated units. Another mechanism that has been proposed by experimental cell biologists which might affect the accumulation of receptors in coated pits is a retrograde membrane flow. This is essentially linked to a polarized receptor insertion mode and also to the capping phenomenon, characterized by the formation of large patches of proteins that passively flow away from the regions of membrane exocytosis. In this contribution we calculate the mean travel time of LDL receptors to coated pits as determined by the ratio of flow strength to diffusion-coefficient, as well as by polarized-receptor insertion. We also project the resulting display of unbound receptors on the cell membrane. We found forms of polarized insertion that could potentially reduce the mean capture time of LDL receptors by coated pits which is controlled by diffusion and uniform insertion. Our results show that, in spite of its efficiency as a possible device for enhancement of the rate of receptor trapping, polarized

  20. Poly(vinylidene fluoride-co-hexafluoropropylene) phase inversion coating as a diffusion layer to enhance the cathode performance in microbial fuel cells

    NASA Astrophysics Data System (ADS)

    Yang, Wulin; Zhang, Fang; He, Weihua; Liu, Jia; Hickner, Michael A.; Logan, Bruce E.

    2014-12-01

    A low cost poly(vinylidene fluoride-co-hexafluoropropylene) (PVDF-HFP) phase inversion coating was developed as a cathode diffusion layer to enhance the performance of microbial fuel cells (MFCs). A maximum power density of 1430 ± 90 mW m-2 was achieved at a PVDF-HFP loading of 4.4 mg cm-2 (4:1 polymer:carbon black), with activated carbon as the oxygen reduction cathode catalyst. This power density was 31% higher than that obtained with a more conventional platinum (Pt) catalyst on carbon cloth (Pt/C) cathode with a poly(tetrafluoroethylene) (PTFE) diffusion layer (1090 ± 30 mW m-2). The improved performance was due in part to a larger oxygen mass transfer coefficient of 3 × 10-3 cm s-1 for the PVDF-HFP coated cathode, compared to 1.7 × 10-3 cm s-1 for the carbon cloth/PTFE-based cathode. The diffusion layer was resistant to electrolyte leakage up to water column heights of 41 ± 0.5 cm (4.4 mg cm-2 loading of 4:1 polymer:carbon black) to 70 ± 5 cm (8.8 mg cm-2 loading of 4:1 polymer:carbon black). This new type of PVDF-HFP/carbon black diffusion layer could reduce the cost of manufacturing cathodes for MFCs.

  1. Formation of diffusion barrier coating on superalloy 690 substrate and its stability in borosilicate melt at elevated temperature

    NASA Astrophysics Data System (ADS)

    Dutta, R. S.; Yusufali, C.; Paul, B.; Majumdar, S.; Sengupta, P.; Mishra, R. K.; Kaushik, C. P.; Kshirsagar, R. J.; Kulkarni, U. D.; Dey, G. K.

    2013-01-01

    Aluminized and thermally oxidized superalloy 690 substrates forming Al2O3 layer on (NiCr)Al + Cr5Al8 types aluminides and bare substrates were exposed in sodium borosilicate melt at 1248 K for 192 h. SEM-EDXS analysis along the cross-section of bare substrate with adhered glass revealed formation of a continuous, thick Cr2O3 layer at the substrate/glass interface due to its low solubility in borosilicate melt. XRD on aluminide coated and thermally oxidized specimen revealed existence of Al2O3 along with NiAl and Cr5Al8 type phases after the exposure in borosilicate melt. SEM-EDXS analysis along the cross-section of aluminide coated and thermally oxidized sample with adhered glass indicated good stability of coating in borosilicate melt without any phase formation at the coating/glass interface. However, some Al enrichment in glass phase adjacent to interface was noticed without any significant Ni or Cr enrichment.

  2. Synthesis of TiO2 nanoparticles containing Fe, Si, and V using multiple diffusion flames and catalytic oxidation capability of carbon-coated nanoparticles

    NASA Astrophysics Data System (ADS)

    Ismail, Mohamed A.; Memon, Nasir K.; Hedhili, Mohamed N.; Anjum, Dalaver H.; Chung, Suk Ho

    2016-01-01

    Titanium dioxide (TiO2) nanoparticles containing iron, silicon, and vanadium are synthesized using multiple diffusion flames. The growth of carbon-coated (C-TiO2), carbon-coated with iron oxide (Fe/C-TiO2), silica-coated (Si-TiO2), and vanadium-doped (V-TiO2) TiO2 nanoparticles is demonstrated using a single-step process. Hydrogen, oxygen, and argon are utilized to establish the flame, with titanium tetraisopropoxide (TTIP) as the precursor for TiO2. For the growth of Fe/C-TiO2 nanoparticles, TTIP is mixed with xylene and ferrocene. While for the growth of Si-TiO2 and V-TiO2, TTIP is mixed with hexamethyldisiloxane (HMDSO) and vanadium (V) oxytriisopropoxide, respectively. The synthesized nanoparticles are characterized using high-resolution transmission electron microscopy (HRTEM) with energy-filtered TEM for elemental mapping (of Si, C, O, and Ti), X-ray diffraction (XRD), Raman spectroscopy, X-ray photoelectron spectroscopy (XPS), nitrogen adsorption BET surface area analysis, and thermogravimetric analysis. Anatase is the dominant phase for the C-TiO2, Fe/C-TiO2, and Si-TiO2 nanoparticles, whereas rutile is the dominant phase for the V-TiO2 nanoparticles. For C-TiO2 and Fe/C-TiO2, the nanoparticles are coated with about 3-5-nm thickness of carbon. The iron-based TiO2 nanoparticles significantly improve the catalytic oxidation of carbon, where complete oxidation of carbon occurs at a temperature of 470 °C (with iron) compared to 610 °C (without iron). Enhanced catalytic oxidation properties are also observed for model soot particles, Printex-U, when mixed with Fe/C-TiO2. With regards to Si-TiO2 nanoparticles, a uniform coating of 3 to 8 nm of silicon dioxide is observed around the TiO2 particles. This coating mainly occurs due to variance in the chemical reaction rates of the precursors. Finally, with regards to V-TiO2, vanadium is doped within the TiO2 nanoparticles as visualized by HRTEM and XPS further confirms the formation of V4+ and V5+ oxidation states.

  3. Visible spectral dependence of the scattering and absorption coefficients of pigmented coatings from inversion of diffuse reflectance spectra.

    PubMed

    Curiel, Fernando; Vargas, William E; Barrera, Rubén G

    2002-10-01

    A spectral-projected gradient method and an extension of the Kubelka-Munk theory are applied to obtain the relevant parameters of the theory from measured diffuse reflectance spectra of pigmented samples illuminated with visible diffuse radiation. The initial estimate of the spectral dependence of the parameters, required by a recursive spectral-projected gradient method, was obtained by use of direct measurements and up-to-date theoretical estimates. We then tested the consistency of the Kubelka-Munk theory by repeating the procedure with samples of different thicknesses.

  4. Formation of Secondary Reaction Zones in Diffusion Aluminide-Coated Ni-Base Single-Crystal Superalloys Containing Ruthenium

    NASA Astrophysics Data System (ADS)

    Das, Dipak K.; Murphy, Kenneth S.; Ma, Shuwei; Pollock, Tresa M.

    2008-07-01

    The formation of secondary reaction zones (SRZs) beneath aluminide coatings in several Ru-bearing single-crystal Ni-base superalloys has been investigated. The presence of significant amounts of Ru in the superalloys did not prevent the formation of the secondary reaction zone. However, the Ru content of the alloys affected the type of refractory element-rich phase formed during the transformation. As the Ru content increased, the phase involved in the transformation shifted from the orthorhombic P to the β-RuAl phase. A differential tendency to SRZ formation was observed between the dendritic and interdendritic regions of the alloys. Significant growth of the SRZ was also observed during the high-temperature oxidation exposure of the coated alloys. The effects of the alloying elements on SRZ formation are discussed.

  5. Formation of the μ phase in the transition zone of a diffusion chromium aluminide coating on a nickel superalloy

    NASA Astrophysics Data System (ADS)

    Nemirovskii, Yu. R.; Khadyev, M. S.; Lesnikov, V. P.; Kuznetsov, V. P.; Galoyan, A. G.

    2008-10-01

    Transmission electron microscopy has shown the formation of two morphological types of the μ phase in the zone of a chromium aluminide coating on the ZhS36VI superalloy. Three types of orientation relationships between the crystal lattices of the μ and γ' phases have been revealed. The origin of the revealed morphological and crystallographic characteristics of the μ phase has been established.

  6. Sorbent-coated diffusion denuders for direct measurement of gas/particle partitioning by semi-volatile organic compounds

    SciTech Connect

    Gundel, L.A.; Lane, D.A.

    1998-01-01

    Sorbent-coated annular denuder-based samplers have been developed for direct determination of both gaseous and particulate semi-volatile organic species. The first such sampler, the Integrated Organic Vapor/Particle Sampler, has been validated for sampling semi-volatile PAH in ambient air and environmental tobacco smoke. Multi-channel versions of the IOVPS have been used successfully for investigation of gas/particle partitioning of a variety of semi-volatile organic species in combustion source-enriched environmental chambers. Subsequent improvements have resulted in two new higher-capacity samplers, the IOGAPS and the jumbo-IOGAPS, that use the same sorbent for sampling trace organics in the ambient atmosphere for 24--48 hr periods over a wide temperature range. Construction of these new samplers began by incorporating the IOVPS coating technology onto the gas collection surfaces of the higher capacity GAP sampler. Substantial design effort aims to ensure that vapor phase components as volatile as naphthalene can be trapped efficiently and retained by the sorbent-coated surface while the particles pass through to the filter.

  7. The high-temperature oxidation of Nb-40Ti-15Al and the effect of Cr alloying and silicide diffusion coatings

    SciTech Connect

    Cockeram, B.V.; Schmutzler, H.J.; Shyue, J.; Hoshino, K.; Meng, S.; Wheeler, R.; Fraser, H.L.

    1995-07-01

    The high-temperature oxidation resistance of Nb-40Ti-15Al-(0 or 5)Cr alloys has been studied. The kinetics and activation energy for the isothermal oxidation of Nb-40Ti-15Al are similar to pure titanium. Detailed TEM analysis of the oxidized Nb-40Ti-15Al alloy reveals that oxygen dissolution has produced a case layer by the decomposition of the matrix B2 phase into oxygen saturated alpha-Ti and an A15 phase. Internal oxidation of the A15 phase to form AlNbO{sub 4} occurred in the case layer near the scale/metal interface. The phase separated case layer evolved into a segregated oxide layer containing a co-continuous TiO{sub 2} phase. These morphologies of the oxide scale and case layer correlate well with the kinetic data, and suggest that oxygen dissolution in {alpha}-Ti and diffusion through TiO{sub 2} control the high-temperature oxidation rates. The Cr additions reduced the thickness of the case layer and slowed the oxidation kinetics, but did not change the mechanism. In addition, excellent cyclic oxidation resistant was provided by the silicide diffusion coatings.

  8. Diffusion bonding

    DOEpatents

    Anderson, Robert C.

    1976-06-22

    1. A method for joining beryllium to beryllium by diffusion bonding, comprising the steps of coating at least one surface portion of at least two beryllium pieces with nickel, positioning a coated surface portion in a contiguous relationship with an other surface portion, subjecting the contiguously disposed surface portions to an environment having an atmosphere at a pressure lower than ambient pressure, applying a force upon the beryllium pieces for causing the contiguous surface portions to abut against each other, heating the contiguous surface portions to a maximum temperature less than the melting temperature of the beryllium, substantially uniformly decreasing the applied force while increasing the temperature after attaining a temperature substantially above room temperature, and maintaining a portion of the applied force at a temperature corresponding to about maximum temperature for a duration sufficient to effect the diffusion bond between the contiguous surface portions.

  9. Method for applying a diffusion barrier interlayer for high temperature components

    DOEpatents

    Wei, Ronghua; Cheruvu, Narayana S.

    2016-03-08

    A coated substrate and a method of forming a diffusion barrier coating system between a substrate and a MCrAl coating, including a diffusion barrier coating deposited onto at least a portion of a substrate surface, wherein the diffusion barrier coating comprises a nitride, oxide or carbide of one or more transition metals and/or metalloids and a MCrAl coating, wherein M includes a transition metal or a metalloid, deposited on at least a portion of the diffusion barrier coating, wherein the diffusion barrier coating restricts the inward diffusion of aluminum of the MCrAl coating into the substrate.

  10. The measurement of silver diffusivity in zirconium carbide to study the release behavior of 110mAg in the ZrC TRISO-coated nuclear fuel particle

    NASA Astrophysics Data System (ADS)

    Yang, Young-Ki; Allen, Todd R.

    2016-03-01

    The tri-structural isotropic (TRISO) coated particle fuel has been developed and used for high temperature gas-cooled reactors (HTGRs). It provides a unique robustness of the first barrier for the fission products. The TRISO fuel particle has typically consisted of a UO2 or UCO kernel, surrounded by successive layers of porous carbon, dense inner pyrocarbon, silicon carbide, and dense outer pyrocarbon. During operation, however, the SiC layer has been known to release radioactive silver 110mAg which makes maintenance more difficult and thus costly. Zirconium carbide has been considered as a promising alternative to the SiC fission product barrier. ZrC exhibits high temperature stability and possibly possesses superior Pd resistance, while the retention properties especially for silver have not been adequately studied. To help elucidate the diffusive behavior of silver in the ZrC coating of the TRISO-coated particle, a new diffusion experimental technique, called the encapsulating source method, has been developed by constructing a constant source diffusion couple between ZrC and Ag gas originated from Zr-Ag solid solution. Scanning electron microscopy (SEM), wavelength-dispersive X-ray spectroscopy (WDS), electron backscatter diffraction (EBSD) and optical methods were used to analyze the diffusion couple annealed at 1500 °C. The resultant diffusion coefficient of Ag in single-crystalline ZrC0.84 at 1500 °C was experimentally determined to be about 2.8 (±1.2) × 10-17 m2/s.

  11. Diffusion aluminide coatings for protecting the surface of the internal space of single-crystal turbine blades made of rhenium- and rhenium-ruthenium-containing high-temperature alloys: Part II

    NASA Astrophysics Data System (ADS)

    Muboyadzhyan, S. A.; Galoyan, A. G.

    2013-03-01

    The production of heat-resistant aluminide and chromium aluminide protective coatings with a barrier layer, which is based on the carbides of the refractory elements of a nickel superalloy, is considered for the powder methods of diffusion chromium and aluminum saturation of the surface of the internal space of single-crystal high-pressure turbine blades made of high-temperature rhenium- and rhenium-ruthenium-containing alloys for a gas turbine engine. The barrier layer is shown to prevent the formation of a secondary reaction zone, which softens an alloy, under a heat-resistant coating during long-term high-temperature holding. The kinetics of powder-assisted aluminizing and chromizing-aluminizing of high-temperature rhenium- and rhenium-ruthenium-containing alloys is studied, aluminizing and chromizing-aluminizing conditions are determined, and the effect of heat-resistant diffusion coatings with a barrier layer on the mechanical properties of the high-temperature alloys is investigated.

  12. Protective coatings for sensitive materials

    DOEpatents

    Egert, C.M.

    1997-08-05

    An enhanced protective coating is disclosed to prevent interaction between constituents of the environment and devices that can be damaged by those constituents. This coating is provided by applying a synergistic combination of diffusion barrier and physical barrier materials. These materials can be, for example, in the form of a plurality of layers of a diffusion barrier and a physical barrier, with these barrier layers being alternated. Further protection in certain instances is provided by including at least one layer of a getter material to actually react with one or more of the deleterious constituents. The coating is illustrated by using alternating layers of an organic coating (such as Parylene-C{trademark}) as the diffusion barrier, and a metal coating (such as aluminum) as the physical barrier. For best results there needs to be more than one of at least one of the constituent layers. 4 figs.

  13. Protective coatings for sensitive materials

    DOEpatents

    Egert, Charles M.

    1997-01-01

    An enhanced protective coating to prevent interaction between constituents of the environment and devices that can be damaged by those constituents. This coating is provided by applying a synergistic combination of diffusion barrier and physical barrier materials. These materials can be, for example, in the form of a plurality of layers of a diffusion barrier and a physical barrier, with these barrier layers being alternated. Further protection in certain instances is provided by including at least one layer of a getter material to actually react with one or more of the deleterious constituents. The coating is illustrated by using alternating layers of an organic coating (such as Parylene-C.TM.) as the diffusion barrier, and a metal coating (such as aluminum) as the physical barrier. For best results there needs to be more than one of at least one of the constituent layers.

  14. Coatings for improved corrosion resistance

    SciTech Connect

    Natesan, K.

    1992-05-01

    Several coating approaches are being developed to resist attack in coal-fired environments and thereby minimize corrosion of underlying substrate alloys and extend the time for onset of breakaway corrosion. In general, coating systems can be classified as either diffusion or overlay type, which are distinguished principally by the method of deposition and the structure of the resultant coating-substrate bond. The coating techniques examined are pack cementation, electrospark deposition, physical and chemical vapor deposition, plasma spray, and ion implantation. In addition, ceramic coatings are used in some applications.

  15. COATING URANIUM FROM CARBONYLS

    DOEpatents

    Gurinsky, D.H.; Storrs, S.S.

    1959-07-14

    Methods are described for making adherent corrosion resistant coatings on uranium metal. According to the invention, the uranium metal is heated in the presence of an organometallic compound such as the carbonyls of nickel, molybdenum, chromium, niobium, and tungsten at a temperature sufficient to decompose the metal carbonyl and dry plate the resultant free metal on the surface of the uranium metal body. The metal coated body is then further heated at a higher temperature to thermally diffuse the coating metal within the uranium bcdy.

  16. Thermal barrier coatings

    SciTech Connect

    Alvin, Mary Anne

    2010-06-22

    This disclosure addresses the issue of providing a metallic-ceramic overlay coating that potentially serves as an interface or bond coat layer to provide enhanced oxidation resistance to the underlying superalloy substrate via the formation of a diffusion barrier regime within the supporting base material. Furthermore, the metallic-ceramic coating is expected to limit the growth of a continuous thermally grown oxide (TGO) layer that has been primarily considered to be the principal cause for failure of existing TBC systems. Compositional compatibility of the metallic-ceramic with traditional yttria-stabilized zirconia (YSZ) top coats is provided to further limit debond or spallation of the coating during operational use. A metallic-ceramic architecture is disclosed wherein enhanced oxidation resistance is imparted to the surface of nickel-based superalloy or single crystal metal substrate, with simultaneous integration of the yttria stabilized zirconia (YSZ) within the metallic-ceramic overlayer.

  17. Effect of Superalloy Substrate and Bond Coating on TBC Lifetime

    SciTech Connect

    Pint, Bruce A; Haynes, James A; Zhang, Ying

    2010-01-01

    Several different single-crystal superalloys were coated with different bond coatings to study the effect of composition on the cyclic oxidation lifetime of an yttria-stabilized zirconia (YSZ) top coating deposited by electron beam physical vapor deposition from a commercial source. Three different superalloys were coated with a 7 {micro}m Pt layer that was diffused into the surface prior to YSZ deposition. One of the superalloys, N5, was coated with a low activity, Pt-modified aluminide coating and Pt-diffusion coatings with 3 and 7 {micro}m of Pt. Three coatings of each type were furnace cycled to failure in 1 h cycles at 1150 C to assess average coating lifetime. The 7 {micro}m Pt diffusion coating on N5 had an average YSZ coating lifetime >50% higher than a Pt-modified aluminide coating on N5. Without a YSZ coating, the Pt-modified aluminide coating on N5 showed the typical surface deformation during cycling, however, the deformation was greatly reduced when constrained by the YSZ coating. The 3 {micro}m Pt diffusion coating had a similar average lifetime as the Pt-modified aluminide coating but a much wider scatter. The Pt diffusion bond coating on superalloy X4 containing Ti exhibited the shortest YSZ coating lifetime, this alloy-coating combination also showed the worst alumina scale adhesion without a YSZ coating. The third generation superalloy N6 exhibited the longest coating lifetime with a 7 {micro}m Pt diffusion coating.

  18. Iron serves as diffusion barrier in thermally regenerative galvanic cell

    NASA Technical Reports Server (NTRS)

    Crouthamel, C. E.

    1967-01-01

    Pure iron or iron-coated diaphragm provides a hydrogen diffusion electrode for a thermally regenerative galvanic cell. It allows the gas to diffuse through its interatomic spaces and resists the corrosive action of the cell environment.

  19. Corrosion resistant coatings suitable for elevated temperature application

    DOEpatents

    Chan, Kwai S [San Antonio, TX; Cheruvu, Narayana Sastry [San Antonio, TX; Liang, Wuwei [Austin, TX

    2012-07-31

    The present invention relates to corrosion resistance coatings suitable for elevated temperature applications, which employ compositions of iron (Fe), chromium (Cr), nickel (Ni) and/or aluminum (Al). The compositions may be configured to regulate the diffusion of metals between a coating and a substrate, which may then influence coating performance, via the formation of an inter-diffusion barrier layer. The inter-diffusion barrier layer may comprise a face-centered cubic phase.

  20. Environmental Barrier Coatings Having a YSZ Top Coat

    NASA Technical Reports Server (NTRS)

    Lee, Kang N.; Gray, Hugh (Technical Monitor)

    2002-01-01

    Environmental barrier coatings (EBCs) with a Si bond coat, a yttria-stabilized zirconia (YSZ) top coat, and various intermediate coats were investigated. EBCs were processed by atmospheric pressure plasma spraying. The EBC durability was determined by thermal cycling tests in water vapor at 1300 C and 1400 C, and in air at 1400 C and 1500 C. EBCs with a mullite (3Al2O3 (dot) 2SiO2) + BSAS (1 - xBaO (dot) xSrO (dot) Al2O3 (dot) 2SiO2) intermediate coat were more durable than EBCs with a mullite intermediate coat, while EBCs with a mullite/BSAS duplex intermediate coat resulted in inferior durability. The improvement with a mullite + BSAS intermediate coat was attributed to enhanced compliance of the intermediate coat due to the addition of a low modulus BSAS second phase. Mullite + BSAS/YSZ and BSAS/YSZ interfaces produced a low melting (less than 1400 C) reaction product, which is expected to degrade the EBC performance by increasing the thermal conductivity. EBCs with a mullite + BSAS / graded mullite + YSZ intermediate coat showed the best durability among the EBCs investigated in this study. This improvement was attributed to diffused CTE (Coefficient of Thermal Expansion) mismatch stress and improved chemical stability due to the compositionally graded mullite+YSZ layer.

  1. Pack cementation coatings for alloys

    SciTech Connect

    He, Yi-Rong; Zheng, Minhui; Rapp, R.A.

    1996-08-01

    The halide-activated pack cementation process was modified to produce a Ge-doped silicide diffusion coating on a Cr-Cr{sub 2}Nb alloy in a single processing step. The morphology and composition of the coating depended both on the composition of the pack and on the composition and microstructure of the substrate. Higher Ge content in the pack suppressed the formation of CrSi{sub 2} and reduced the growth kinetics of the coating. Ge was not homogeneously distributed in the coatings. In cyclic and isothermal oxidation in air at 700 and 1050{degrees}C, the Ge-doped silicide coating protected the Cr-Nb alloys from significant oxidation by the formation of a Ge-doped silica film. The codeposition and diffusion of aluminum and chromium into low alloy steel have been achieved using elemental Al and Cr powders and a two-step pack cementation process. Sequential process treatments at 925{degrees}C and 1150{degrees}C yield dense and uniform ferrite coatings, whose compositions are close to either Fe{sub 3}Al or else FeAl plus a lower Cr content, when processed under different conditions. The higher content of Al in the coatings was predicted by thermodynamic calculations of equilibrium in the gas phase. The effect of the particle size of the metal powders on the surface composition of the coating has been studied for various combinations of Al and Cr powders.

  2. Diffusion MRI

    NASA Astrophysics Data System (ADS)

    Fukuyama, Hidenao

    Recent advances of magnetic resonance imaging have been described, especially stressed on the diffusion sequences. We have recently applied the diffusion sequence to functional brain imaging, and found the appropriate results. In addition to the neurosciences fields, diffusion weighted images have improved the accuracies of clinical diagnosis depending upon magnetic resonance images in stroke as well as inflammations.

  3. Platinum Group Coatings for Refractory Metals

    DTIC Science & Technology

    1984-06-01

    Currently the only effective materials available for oxidation protective coatings are silicide -based, These materials are not without their...the silicide and the base metal, repeated temperature cycling results in craching of the coating which allows oxygen to diffuse into the cracks and...ultimately destroy the base material. The upper limit for silicide coatings is approximately 1400 0 C but at these temperatures evaporation of the

  4. Formulating Infrared Coatings for Defence Applications

    DTIC Science & Technology

    1993-03-01

    coatings applied to metal substrates combine high solar absorption with low emissivity in the TIR as thin oxide layers absorb short wavelength radiation...10 and s also given in Table 3. 16 Table 2: Diffuse reflectance values (in percent) of paint films applied over white (R,) and black (Rd...phosphate, chromi’te and other coatings applied by chemical or electrochemical processes [33]. When cooling of a coated object is important, high

  5. Griffith diffusers

    NASA Technical Reports Server (NTRS)

    Yang, T.-T.; Nelson, C. D.

    1979-01-01

    Contoured wall diffusers are designed by using an inverse method. The prescribed wall velocity distribution(s) was taken from the high lift airfoil designed by A. A. Griffith in 1938; therefore, such diffusers are named Griffith diffusers. First the formulation of the inverse problem and the method of solution are outlined. Then the typical contour of a two-dimensional diffuser and velocity distributions across the flow channel at various stations are presented. For a Griffith diffuser to operate as it is designed, boundary layer suction is necessary. Discussion of the percentage of through-flow required to be removed for the purpose of boundary layer control is given. Finally, reference is made to the latest version of a computer program for a two-dimensional diffuser requiring only area ratio, nondimensional length and suction percentage as inputs.

  6. Reducing bubbles in glass coatings improves electrical breakdown strength

    NASA Technical Reports Server (NTRS)

    Banks, B.

    1968-01-01

    Helium reduces bubbles in glass coatings of accelerator grids for ion thrustors. Fusing the coating in a helium atmosphere creates helium bubbles in the glass. In an argon atmosphere, entrapped helium diffuses out of the glass and the bubbles collapse. The resultant coating has a substantially enhanced electrical breakdown strength.

  7. Article having an improved platinum-aluminum-hafnium protective coating

    NASA Technical Reports Server (NTRS)

    Nagaraj, Bangalore Aswatha (Inventor); Williams, Jeffrey Lawrence (Inventor)

    2005-01-01

    An article protected by a protective coating has a substrate and a protective coating having an outer layer deposited upon the substrate surface and a diffusion zone formed by interdiffusion of the outer layer and the substrate. The protective coating includes platinum, aluminum, no more than about 2 weight percent hafnium, and substantially no silicon. The outer layer is substantially a single phase.

  8. Hydroxyapatite coatings.

    PubMed

    Lacefield, W R

    1988-01-01

    Four coating techniques were evaluated to determine which is most suitable for producing a dense, highly adherent coating onto metallic and ceramic implant materials. Two of the selected coating methods have serious limitations for use in this particular application, and did not meet the specified criteria for satisfactory coating as defined in the initial stages of the study. For example, the dip coating-sintering technique was judged to be unsatisfactory because of the adverse effect of the high-temperature sintering cycle on the mechanical properties of the metallic substrate materials. These materials could not be used in load-bearing applications because of the excessive grain growth and loss of the wrought structure of both the commercially pure Ti and Ti-6Al-4V substrates, and the loss of ductility in the cast Co-Cr-Mo alloy. Another area of concern was that bond strength between the HA coating and the substrate was not high enough to insure that interfacial failure would not occur during the lifetime of the implant. The immersion-coating technique, in which the metal substrate is immersed into the molten ceramic, was shown in a previous study to be the best method of coating a bioreactive glass onto a Co-Cr-Mo implant. Heating HA above its melting temperature, however, caused undesired compositional and structural changes, and upon solidification very limited adherence between the modified ceramic and substrate material occurred under the conditions of this study. The HIP technique, in which the Ti powder substrate and the HA powder coating are sintered together in a high-pressure autoclave, shows great promise for the fabrication of high-quality composite implants. Initial studies have indicated that high-density Ti substrates with a small grain size that are well bonded to a dense HA coating can be produced under optimum conditions. Sintering and densification additives, such as SiO2 powder, do not appear to be necessary. The main drawback to this

  9. Overlay coating degradation by simultaneous oxidation and coating/substrate interdiffusion

    SciTech Connect

    Nesbitt, J.A.

    1984-08-01

    This paper describes a numerical model which simulates diffusion, associated with overlay-coating degradation by oxidation and coating/substrate interdiffusion. Such nickel-chromium-aluminum overlays are used in high temperature turbine applications. Inputs to the model were the chromium and aluminum content of coating and substrate, ternary diffusivities, and various oxide spalling parameters. The model predicts the chromium and aluminum concentrations in the coating and substrate after any number of oxidation/thermal cycles. The model also predicts coating failure based on the ability of the coating to supply sufficient aluminum to the oxide scale. The validity of the model was confirmed by comparison of the predicted and measured concentration/distance profiles.

  10. Overlay coating degradation by simultaneous oxidation and coating/substrate interdiffusion. Ph.D. Thesis

    NASA Technical Reports Server (NTRS)

    Nesbitt, J. A.

    1983-01-01

    Degradation of NiCrAlZr overlay coatings on various NiCrAl substrates was examined after cyclic oxidation. Concentration/distance profiles were measured in the coating and substrate after various oxidation exposures at 1150 C. For each stubstrate, the Al content in the coating decreased rapidly. The concentration/distance profiles, and particularly that for Al, reflected the oxide spalling resistance of each coated substrate. A numerical model was developed to simulate diffusion associated with overlay-coating degradation by oxidation and coating/substrate interdiffusion. Input to the numerical model consisted of the Cr and Al content of the coating and substrate, ternary diffusivities, and various oxide spalling parameters. The model predicts the Cr and Al concentrations in the coating and substrate after any number of oxidation/thermal cycles. The numerical model also predicts coating failure based on the ability of the coating to supply sufficient Al to the oxide scale. The validity of the model was confirmed by comparison of the predicted and measured concentration/distance profiles. The model was subsequently used to identify the most critical system parameters affecting coating life.

  11. Method for improving the oxidation-resistance of metal substrates coated with thermal barrier coatings

    DOEpatents

    Thompson, Anthony Mark; Gray, Dennis Michael; Jackson, Melvin Robert

    2002-01-01

    A method for providing a protective coating on a metal-based substrate is disclosed. The method involves the application of an aluminum-rich mixture to the substrate to form a discontinuous layer of aluminum-rich particles, followed by the application of a second coating over the discontinuous layer of aluminum-rich particles. Aluminum diffuses from the aluminum-rich layer into the substrate, and into any bond coat layer which is subsequently applied. Related articles are also described.

  12. Regulatory Aspects of Coatings

    Technology Transfer Automated Retrieval System (TEKTRAN)

    This chapter gives a history of the development and uses of edible coating regulations, detailed chapters on coating caracteristics, determination of coating properties, methods for making coatings, and discription of coating film formers (polysaccharieds, lipids, resins, proteins). The chapter also...

  13. Diffusion barriers

    NASA Technical Reports Server (NTRS)

    Nicolet, M. A.

    1983-01-01

    The choice of the metallic film for the contact to a semiconductor device is discussed. One way to try to stabilize a contact is by interposing a thin film of a material that has low diffusivity for the atoms in question. This thin film application is known as a diffusion barrier. Three types of barriers can be distinguished. The stuffed barrier derives its low atomic diffusivity to impurities that concentrate along the extended defects of a polycrystalline layer. Sacrificial barriers exploit the fact that some (elemental) thin films react in a laterally uniform and reproducible fashion. Sacrificial barriers have the advantage that the point of their failure is predictable. Passive barriers are those most closely approximating an ideal barrier. The most-studied case is that of sputtered TiN films. Stuffed barriers may be viewed as passive barriers whose low diffusivity material extends along the defects of the polycrystalline host.

  14. Diffuse radiation

    NASA Technical Reports Server (NTRS)

    1981-01-01

    A diffuse celestial radiation which is isotropic at least on a course scale were measured from the soft X-ray region to about 150 MeV, at which energy the intensity falls below that of the galactic emission for most galactic latitudes. The spectral shape, the intensity, and the established degree of isotropy of this diffuse radiation already place severe constraints on the possible explanations for this radiation. Among the extragalactic theories, the more promising explanations of the isotropic diffuse emission appear to be radiation from exceptional galaxies from matter antimatter annihilation at the boundaries of superclusters of galaxies of matter and antimatter in baryon symmetric big bang models. Other possible sources for extragalactic diffuse gamma radiation are discussed and include normal galaxies, clusters of galaxies, primordial cosmic rays interacting with intergalactic matter, primordial black holes, and cosmic ray leakage from galaxies.

  15. Diffusion of Ca and Mg in Calcite

    SciTech Connect

    Cygan, R.T.; Fisler, D.K.

    1999-02-10

    The self-diffusion of Ca and the tracer diffusion of Mg in calcite have been experimentally measured using isotopic tracers of {sup 25}Mg and {sup 44}Ca. Natural single crystals of calcite were coated with a thermally-sputtered oxide thin film and then annealed in a CO{sub 2} gas at one atmosphere total pressure and temperatures from 550 to 800 C. Diffusion coefficient values were derived from the depth profiles obtained by ion microprobe analysis. The resultant activation energies for Mg tracer diffusion and Ca self-diffusion are respectively: E{sub a}(Mg) = 284 {+-} 74 kJ/mol and E{sub a}(Ca) = 271 {+-} 80 kJ/mol. For the temperature ranges in these experiments, the diffusion of Mg is faster than Ca. The results are generally consistent in magnitude with divalent cation diffusion rates obtained in previous studies and provide a means of interpreting the thermal histories of carbonate minerals, the mechanism of dolomitization, and other diffusion-controlled processes. The results indicate that cation diffusion in calcite is relatively slow and cations are the rate-limiting diffusing species for the deformation of calcite and carbonate rocks. Application of the calcite-dolomite geothermometer to metamorphic assemblages will be constrained by cation diffusion and cooling rates. The direct measurement of Mg tracer diffusion in calcite indicates that dolomitization is unlikely to be accomplished by Mg diffusion in the solid state but by a recrystallization process.

  16. Development of Repair and Reprocess Coatings for Air-Cooled Nickel Alloy Turbine Blades.

    DTIC Science & Technology

    NICKEL ALLOYS , METAL COATINGS, GAS TURBINE BLADES, MAINTENANCE, PROCESSING, ABRASIVE BLASTING, MATERIALS, REMOVAL, SUBSTRATES, SLURRY COATING...NONDESTRUCTIVE TESTING, OXIDATION, CORROSION, AIR COOLED, RUPTURE, CREEP, STRUCTURAL PROPERTIES, EROSION, SPALLATION, LIFE EXPECTANCY(SERVICE LIFE), COBALT ALLOYS , DIFFUSION.

  17. Versatile Coating

    NASA Technical Reports Server (NTRS)

    1990-01-01

    A radome at Logan Airport and a large parabolic antenna at the Wang Building in Massachusetts are protected from weather, corrosion and ultraviolet radiation by a coating, specially designed for antennas and radomes, known as CRC Weathertite 6000. The CRC 6000 line that emerged from Boyd Coatings Research Co., Inc. is a solid dispersion of fluorocarbon polymer and polyurethane that yields a tough, durable film with superior ultraviolet resistance and the ability to repel water and ice over a long term. Additionally, it provides resistance to corrosion, abrasion, chemical attacks and impacts. Material can be used on a variety of substrates, such as fiberglass, wood, plastic and concrete in addition to steel and aluminum. In addition Boyd Coatings sees CRC 6000 applicability as an anti-icing system coated on the leading edge of aircraft wings.

  18. Protective Coating

    NASA Technical Reports Server (NTRS)

    1984-01-01

    Inorganic Coatings, Inc.'s K-Zinc 531 protective coating is water-based non-toxic, non-flammable and has no organic emissions. High ratio silicate formula bonds to steel, and in 30 minutes, creates a very hard ceramic finish with superior adhesion and abrasion resistance. Improved technology allows application over a minimal commercial sandblast, fast drying in high humidity conditions and compatibility with both solvent and water-based topcoats. Coating is easy to apply and provides long term protection with a single application. Zinc rich coating with water-based potassium silicate binder offers cost advantages in materials, labor hours per application, and fewer applications over a given time span.

  19. Effect of Chromium Addition to the Low Temperature Hot Corrosion Resistance of Platinum Modified Aluminide Coatings.

    DTIC Science & Technology

    1985-12-01

    Diffusion aluminide coatings were the first coatings developed for hot corrosion resistance. Aluminum is applied to the surface of the superalloy by a...D.H., "Mechanisms of Formation of Diffusion Aluminide Coatings on Nickel-oase Superalloys , Oxidation of Metals, v. 3, pp. 475-477, 1971. 17. Lehnert...Classification) E.FFECT OF CHROMIUJM ADDITION TO THE LOW TEMPERATURE HOT CORROSION RESISTANCE OF PLATINUM MODIFIED ALUMINIDE COATINGS 2 PERSONAL AUTHOR(S) Dust

  20. Crystallization of DNA-coated colloids

    PubMed Central

    Wang, Yu; Wang, Yufeng; Zheng, Xiaolong; Ducrot, Étienne; Yodh, Jeremy S.; Weck, Marcus; Pine, David J.

    2015-01-01

    DNA-coated colloids hold great promise for self-assembly of programmed heterogeneous microstructures, provided they not only bind when cooled below their melting temperature, but also rearrange so that aggregated particles can anneal into the structure that minimizes the free energy. Unfortunately, DNA-coated colloids generally collide and stick forming kinetically arrested random aggregates when the thickness of the DNA coating is much smaller than the particles. Here we report DNA-coated colloids that can rearrange and anneal, thus enabling the growth of large colloidal crystals from a wide range of micrometre-sized DNA-coated colloids for the first time. The kinetics of aggregation, crystallization and defect formation are followed in real time. The crystallization rate exhibits the familiar maximum for intermediate temperature quenches observed in metallic alloys, but over a temperature range smaller by two orders of magnitude, owing to the highly temperature-sensitive diffusion between aggregated DNA-coated colloids. PMID:26078020

  1. Crystallization of DNA-coated colloids

    NASA Astrophysics Data System (ADS)

    Wang, Yu; Wang, Yufeng; Zheng, Xiaolong; Ducrot, Étienne; Yodh, Jeremy S.; Weck, Marcus; Pine, David J.

    2015-06-01

    DNA-coated colloids hold great promise for self-assembly of programmed heterogeneous microstructures, provided they not only bind when cooled below their melting temperature, but also rearrange so that aggregated particles can anneal into the structure that minimizes the free energy. Unfortunately, DNA-coated colloids generally collide and stick forming kinetically arrested random aggregates when the thickness of the DNA coating is much smaller than the particles. Here we report DNA-coated colloids that can rearrange and anneal, thus enabling the growth of large colloidal crystals from a wide range of micrometre-sized DNA-coated colloids for the first time. The kinetics of aggregation, crystallization and defect formation are followed in real time. The crystallization rate exhibits the familiar maximum for intermediate temperature quenches observed in metallic alloys, but over a temperature range smaller by two orders of magnitude, owing to the highly temperature-sensitive diffusion between aggregated DNA-coated colloids.

  2. Diamond Coatings

    NASA Technical Reports Server (NTRS)

    1990-01-01

    Advances in materials technology have demonstrated that it is possible to get the advantages of diamond in a number of applications without the cost penalty, by coating and chemically bonding an inexpensive substrate with a thin film of diamond-like carbon (DLC). Diamond films offer tremendous technical and economic potential in such advances as chemically inert protective coatings; machine tools and parts capable of resisting wear 10 times longer; ball bearings and metal cutting tools; a broad variety of optical instruments and systems; and consumer products. Among the American companies engaged in DLC commercialization is Diamonex, Inc., a diamond coating spinoff of Air Products and Chemicals, Inc. Along with its own proprietary technology for both polycrystalline diamond and DLC coatings, Diamonex is using, under an exclusive license, NASA technology for depositing DLC on a substrate. Diamonex is developing, and offering commercially, under the trade name Diamond Aegis, a line of polycrystalline diamond-coated products that can be custom tailored for optical, electronic and engineering applications. Diamonex's initial focus is on optical products and the first commercial product is expected in late 1990. Other target applications include electronic heat sink substrates, x-ray lithography masks, metal cutting tools and bearings.

  3. Thermodynamics and kinetics of pack aluminide coating formation on IN-100

    NASA Technical Reports Server (NTRS)

    Levine, S. R.; Caves, R. M.

    1973-01-01

    An investigation of the effects of pack variables on the formation of aluminide coatings on nickel-base superalloy IN-100 was conducted. Also, the thermodynamics and kinetics of coating formation were analyzed. Observed coating weights were in good agreement with predictions made from the analysis. Pack temperature rather than pack aluminum activity controls the principal coating phase formed. Solid-state nickel diffusion controlled coating formation from sodium fluoride and chloride and ammonium fluoride activated packs. In other ammonium and sodium halide activated 1 weight percent aluminum packs, gaseous diffusion controlled coating formation.

  4. Thermodynamics and kinetics of pack aluminide coating formation on IN-100

    NASA Technical Reports Server (NTRS)

    Levine, S. R.; Caves, R. M.

    1973-01-01

    An investigation of the effects of pack variables on the formation of aluminide coatings on nickel-base superalloy IN-100 was conducted. Also, the thermodynamics and kinetics of coating formation were analyzed. Observed coating weights were in good agreement with predictions made from the analysis. Pack temperature rather than pack aluminum activity controls the principal coating phase formed. In 1 weight percent aluminum packs, aluminum weight gains were related to the halide pack activator. Solid-state nickel diffusion controlled coating formation from sodium fluoride and chloride and ammonium fluoride activated packs. In other ammonium and sodium halide activated 1 weight percent aluminum packs, gaseous diffusion controlled coating formation.

  5. Defusing Diffusion

    ERIC Educational Resources Information Center

    Dou, Remy; Hogan, DaNel; Kossover, Mark; Spuck, Timothy; Young, Sarah

    2013-01-01

    Diffusion has often been taught in science courses as one of the primary ways by which molecules travel, particularly within organisms. For years, classroom teachers have used the same common demonstrations to illustrate this concept (e.g., placing drops of food coloring in a beaker of water). Most of the time, the main contributor to the motion…

  6. Demonstrating Diffusion

    ERIC Educational Resources Information Center

    Foy, Barry G.

    1977-01-01

    Two demonstrations are described. Materials and instructions for demonstrating movement of molecules into cytoplasm using agar blocks, phenolphthalein, and sodium hydroxide are given. A simple method for demonstrating that the rate of diffusion of a gas is inversely proportional to its molecular weight is also presented. (AJ)

  7. Nanostructured Coatings

    NASA Astrophysics Data System (ADS)

    Rivière, J.-P.

    In many branches of technology where surfaces are playing a growing role, the use of coatings is often the only way to provide surfaces with specific functional properties. For example, the austenitic stainless steels or titanium alloys exhibit poor resistance to wear and low hardness values, which limits the field of applications. The idea then is to develop new solutions which would improve the mechanical performance and durability of objects used in contact and subjected to mechanical forces in hostile gaseous or liquid environments. Hard coatings are generally much sought after to enhance the resistance to wear and corrosion. They are of particular importance because they constitute a class of protective coatings which is already widely used on an industrial scale to improve the hardness and lifetime of cutting tools.

  8. Protective Coatings

    NASA Technical Reports Server (NTRS)

    1980-01-01

    General Magnaplate Corporation's pharmaceutical machine is used in the industry for high speed pressing of pills and capsules. Machine is automatic system for molding glycerine suppositories. These machines are typical of many types of drug production and packaging equipment whose metal parts are treated with space spinoff coatings that promote general machine efficiency and contribute to compliance with stringent federal sanitation codes for pharmaceutical manufacture. Collectively known as "synergistic" coatings, these dry lubricants are bonded to a variety of metals to form an extremely hard slippery surface with long lasting self lubrication. The coatings offer multiple advantages; they cannot chip, peel or be rubbed off. They protect machine parts from corrosion and wear longer, lowering maintenance cost and reduce undesired heat caused by power-robbing friction.

  9. Effect of SiNx diffusion barrier thickness on the structural properties and photocatalytic activity of TiO2 films obtained by sol–gel dip coating and reactive magnetron sputtering

    PubMed Central

    Aubry, Eric; Chaoui, Nouari; Robert, Didier

    2015-01-01

    Summary We investigate the effect of the thickness of the silicon nitride (SiNx) diffusion barrier on the structural and photocatalytic efficiency of TiO2 films obtained with different processes. We show that the structural and photocatalytic efficiency of TiO2 films produced using soft chemistry (sol–gel) and physical methods (reactive sputtering) are affected differentially by the intercalating SiNx diffusion barrier. Increasing the thickness of the SiNx diffusion barrier induced a gradual decrease of the crystallite size of TiO2 films obtained by the sol–gel process. However, TiO2 obtained using the reactive sputtering method showed no dependence on the thickness of the SiNx barrier diffusion. The SiNx barrier diffusion showed a beneficial effect on the photocatalytic efficiency of TiO2 films regardless of the synthesis method used. The proposed mechanism leading to the improvement in the photocatalytic efficiency of the TiO2 films obtained by each process was discussed. PMID:26665074

  10. Effect of SiN x diffusion barrier thickness on the structural properties and photocatalytic activity of TiO2 films obtained by sol-gel dip coating and reactive magnetron sputtering.

    PubMed

    Ghazzal, Mohamed Nawfal; Aubry, Eric; Chaoui, Nouari; Robert, Didier

    2015-01-01

    We investigate the effect of the thickness of the silicon nitride (SiN x ) diffusion barrier on the structural and photocatalytic efficiency of TiO2 films obtained with different processes. We show that the structural and photocatalytic efficiency of TiO2 films produced using soft chemistry (sol-gel) and physical methods (reactive sputtering) are affected differentially by the intercalating SiN x diffusion barrier. Increasing the thickness of the SiN x diffusion barrier induced a gradual decrease of the crystallite size of TiO2 films obtained by the sol-gel process. However, TiO2 obtained using the reactive sputtering method showed no dependence on the thickness of the SiN x barrier diffusion. The SiN x barrier diffusion showed a beneficial effect on the photocatalytic efficiency of TiO2 films regardless of the synthesis method used. The proposed mechanism leading to the improvement in the photocatalytic efficiency of the TiO2 films obtained by each process was discussed.

  11. Gold Coating

    NASA Technical Reports Server (NTRS)

    1997-01-01

    Epner Technology Inc. responded to a need from Goddard Space Flight Center for the ultimate in electroplated reflectivity needed for the Mars Global Surveyor Mars Orbiter Laser Altimeter (MOLA). Made of beryllium, the MOLA mirror was coated by Epner Technology Laser Gold process, specially improved for the project. Improved Laser Gold- coated reflectors have found use in an epitaxial reactor built for a large semiconductor manufacturer as well as the waveguide in Braun-Thermoscan tympanic thermometer and lasing cavities in various surgical instruments.

  12. Ceramic Fiber Coatings Development and Demonstration

    DTIC Science & Technology

    1993-05-28

    electron micrograph of a zirconia coating on Nicalon from a 0.07M, zirconium nitrate solution. . . . . . . . . . . . . . . . . 143 53. Scanning electron...coated zirconium oxide on Nicalon from 0.04M solution adjusted to pH 1.8. Top panel: side view. Bottom panel: end view. . . . . . . . . . . 161 63...good resistance to high temperature oxidation owing to formation of a protective Si02 film . The oxidation is diffusion controlled and follows a

  13. Method of making gas diffusion layers for electrochemical cells

    DOEpatents

    Frisk, Joseph William; Boand, Wayne Meredith; Larson, James Michael

    2002-01-01

    A method is provided for making a gas diffusion layer for an electrochemical cell comprising the steps of: a) combining carbon particles and one or more surfactants in a typically aqueous vehicle to make a preliminary composition, typically by high shear mixing; b) adding one or more highly fluorinated polymers to said preliminary composition by low shear mixing to make a coating composition; and c) applying the coating composition to an electrically conductive porous substrate, typically by a low shear coating method.

  14. Coating of fertilizers by degradable polymers.

    PubMed

    Devassine, M; Henry, F; Guerin, P; Briand, X

    2002-08-21

    The conventional agriculture leads to some important pollution of ground water (particularly, by nitrates). The solution is the coating of fertilizers by degradable polymers. In this work, we have studied the water vapour and liquid diffusion through polymer films detached from their support. Therefore, we may classify polymers as a function of their properties like water vapour and liquid barrier. We may choose the best polymer(s) for coating.coated fertilizers by chosen polymer(s) with mechanical techniques such as fluidised bed and pan coating. Moreover, the electron microscopy used to see the quality of the wall has showed the presence of pores due to the rapid evaporation of solvent. A drying in air current and an annealing could be done to avoid this problem.followed the ions release of fertilizers immersed in distilled water by conductimetry. The more interesting result was obtained with fertilizers coated by polylactic acid. In effect, the total release reached three weeks.

  15. Advanced Materials for Aircraft Propulsion Systems. Phase I. Investigation of Corrosion Resistant Coatings for Service at 3000 F and above.

    DTIC Science & Technology

    diffusion barrier between the coating and metallic substrate. Preliminary studies were limited to development of coatings that would be applicable to the protection of Ni-base and Co-base superalloys. (Author)

  16. Observations of Ag diffusion in ion implanted SiC

    NASA Astrophysics Data System (ADS)

    Gerczak, Tyler J.; Leng, Bin; Sridharan, Kumar; Hunter, Jerry L.; Giordani, Andrew J.; Allen, Todd R.

    2015-06-01

    The nature and magnitude of Ag diffusion in SiC has been a topic of interest in connection with the performance of tristructural isotropic (TRISO) coated particle fuel for high temperature gas-cooled nuclear reactors. Ion implantation diffusion couples have been revisited to continue developing a more complete understanding of Ag fission product diffusion in SiC. Ion implantation diffusion couples fabricated from single crystal 4H-SiC and polycrystalline 3C-SiC substrates and exposed to 1500-1625 °C, were investigated by transmission electron microscopy and secondary ion mass spectrometry (SIMS). The high dynamic range of SIMS allowed for multiple diffusion régimes to be investigated, including enhanced diffusion by implantation-induced defects and grain boundary (GB) diffusion in undamaged SiC. Estimated diffusion coefficients suggest GB diffusion in bulk SiC does not properly describe the release observed from TRISO fuel.

  17. Observations of Ag diffusion in ion implanted SiC

    SciTech Connect

    Gerczak, Tyler J.; Leng, Bin; Sridharan, Kumar; Jerry L. Hunter, Jr.; Giordani, Andrew J.; Allen, Todd R.

    2015-03-17

    The nature and magnitude of Ag diffusion in SiC has been a topic of interest in connection with the performance of tristructural isotropic (TRISO) coated particle fuel for high temperature gas-cooled nuclear reactors. Ion implantation diffusion couples have been revisited to continue developing a more complete understanding of Ag fission product diffusion in SiC. Ion implantation diffusion couples fabricated from single crystal 4H-SiC and polycrystalline 3C-SiC substrates and exposed to 1500–1625°C, were investigated in this study by transmission electron microscopy and secondary ion mass spectrometry (SIMS). The high dynamic range of SIMS allowed for multiple diffusion régimes to be investigated, including enhanced diffusion by implantation-induced defects and grain boundary (GB) diffusion in undamaged SiC. Lastly, estimated diffusion coefficients suggest GB diffusion in bulk SiC does not properly describe the release observed from TRISO fuel.

  18. DIFFUSION PUMP

    DOEpatents

    Levenson, L.

    1963-09-01

    A high-vacuum diffusion pump is described, featuring a novel housing geometry for enhancing pumping speed. An upright, cylindrical lower housing portion is surmounted by a concentric, upright, cylindrical upper housing portion of substantially larger diameter; an uppermost nozzle, disposed concentrically within the upper portion, is adapted to eject downwardly a conical sheet of liquid outwardly to impinge upon the uppermost extremity of the interior wall of the lower portion. Preferably this nozzle is mounted upon a pedestal rising coaxially from within the lower portion and projecting up into said upper portion. (AEC)

  19. COATING METHOD

    DOEpatents

    Townsend, R.G.

    1959-08-25

    A method is described for protectively coating beryllium metal by etching the metal in an acid bath, immersing the etched beryllium in a solution of sodium zincate for a brief period of time, immersing the beryllium in concentrated nitric acid, immersing the beryhlium in a second solution of sodium zincate, electroplating a thin layer of copper over the beryllium, and finally electroplating a layer of chromium over the copper layer.

  20. Sealed glass coating of high temperature ceramic superconductors

    DOEpatents

    Wu, Weite; Chu, Cha Y.; Goretta, Kenneth C.; Routbort, Jules L.

    1995-01-01

    A method and article of manufacture of a lead oxide based glass coating on a high temperature superconductor. The method includes preparing a dispersion of glass powders in a solution, applying the dispersion to the superconductor, drying the dispersion before applying another coating and heating the glass powder dispersion at temperatures below oxygen diffusion onset and above the glass melting point to form a continuous glass coating on the superconductor to establish compressive stresses which enhance the fracture strength of the superconductor.

  1. Thermal conductivity of zirconia thermal barrier coatings

    NASA Technical Reports Server (NTRS)

    Dinwiddie, R. B.; Beecher, S. C.; Nagaraj, B. A.; Moore, C. S.

    1995-01-01

    Thermal barrier coatings (TBC's) applied to the hot gas components of turbine engines lead to enhanced fuel efficiency and component reliability. Understanding the mechanisms which control the thermal transport behavior of the TBC's is of primary importance. Physical vapor deposition (PVD) and plasma spraying (PS) are the two most commonly used coating techniques. These techniques produce coatings with unique microstructures which control their performance and stability. The PS coatings were applied with either standard powder or hollow sphere particles. The hollow sphere particles yielded a lower density and lower thermal conductivity coating. The thermal conductivity of both fully and partially stabilized zirconia, before and after thermal aging, will be compared. The thermal conductivity of the coatings permanently increases upon exposed to high temperatures. These increases are attributed to microstructural changes within the coatings. Sintering of the as-fabricated plasma sprayed lamellar structure is observed by scanning electron microscopy of coatings isothermally heat treated at temperatures greater than 1100 C. During this sintering process the planar porosity between lamella is converted to a series of small spherical pores. The change in pore morphology is the primary reason for the observed increase in thermal conductivity. This increase in thermal conductivity can be modeled using a relationship which depends on both the temperature and time of exposure. Although the PVD coatings are less susceptible to thermal aging effects, preliminary results suggest that they have a higher thermal conductivity than PS coatings, both before and after thermal aging. The increases in thermal conductivity due to thermal aging for partially stabilized plasma sprayed zirconia have been found to be less than for fully stabilized plasma sprayed zirconia coatings. The high temperature thermal diffusivity data indicate that if these coatings reach a temperature above 1100 C

  2. Thermal conductivity of zirconia thermal barrier coatings

    NASA Technical Reports Server (NTRS)

    Dinwiddie, R. B.; Beecher, S. C.; Nagaraj, B. A.; Moore, C. S.

    1995-01-01

    Thermal barrier coatings (TBC's) applied to the hot gas components of turbine engines lead to enhanced fuel efficiency and component reliability. Understanding the mechanisms which control the thermal transport behavior of the TBC's is of primary importance. Physical vapor description (PVD) and plasma spraying (PS) are the two most commonly used coating techniques. These techniques produce coatings with unique microstructures which control their performance and stability. The PS coatings were applied with either standard power or hollow sphere particles. The hollow sphere particles yielded a lower density and lower thermal conductivity coating. The thermal conductivity of both fully and partially stabilized zirconia, before and after thermal aging, will be compared. The thermal conductivity of the coatings permanently increase upon being exposed to high temperatures. These increases are attributed to microstructural changes within the coatings. Sintering of the as fabricated plasma sprayed lamellar structure is observed by scanning electron microscopy of coatings isothermally heat treated at temperatures greater than 1100 C. During this sintering process the planar porosity between lamella is converted to a series of small spherical pores. The change in pore morphology is the primary reason for the observed increase in thermal conductivity. This increase in thermal conductivity can be modeled using a relationship which depends on both the temperature and time of exposure. Although the PVD coatings are less susceptible to thermal aging effects, preliminary results suggest that they have a higher thermal conductivity than PS coatings, both before and after thermal aging. The increases in thermal conductivity due to thermal aging for partially stabilized plasma sprayed zirconia have been found to be less than for fully stabilized plasma sprayed zirconia coatings. The high temperature thermal diffusivity data indicates that if these coatings reach a temperature above

  3. Method of fluxless brazing and diffusion bonding of aluminum containing components

    NASA Technical Reports Server (NTRS)

    Featherston, A. B.; Okelly, K. P. (Inventor)

    1976-01-01

    A method of diffusion bonding and fluxless brazing of aluminum containing components is reported. The aluminum surfaces are freed of any aluminum oxide coating and are coated with a polymeric sealer which can be thermally removed leaving essentially no residue. The polymeric sealer is being removed in a substantially oxygen free environment, and the aluminum components are then being brazed or diffusion bonded without the use of a flux to remove oxide coating.

  4. THe hot-corrosion behavior of novel Co-deposited chromium-modified aluminide coatings

    SciTech Connect

    Gleeson, B.; Cheung, W.H.; Costa, W. Da; Young D.J. )

    1992-12-01

    This paper reports the successful co-deposition of inclusion-free chromium-modified aluminide coatings using a pack-cementation process. The substrate used was the nickel-base superalloy, Rene 80H. The coatings were of the outward-diffusion type; however, unlike the usual outward-diffusion coatings, the present coatings were relatively free of pack inclusions. The coatings consisted of [alpha]-Cr precipitates in a matrix of [beta]-NiAl. The morphology and distribution of the [alpha]-Cr precipitates could be adjusted to the extent that two types of coating structures could be obtained. The Type 1 coating structure contained lamellar [alpha]-Cr precipitates situated in the surface region of the coating, whereas the Type 2 coating structure contained small, spheroidal [alpha]-Cr precipitates distributed throughout the outer of a two-layered coating. Both coating types exhibited significantly improved hot-corrosion resistance in a 0.1% SO[sub 2]-O[sub 2] environment at 900[degrees]C compared to a commercial aluminide coating. A study of the corrosion behavior of Type 1 coatings containing pack inclusions showed that the inclusions were deleterious to the corrosion resistance of the coatings. The corrosion behavior of chromium-aluminide coatings was dependent on both the distribution and amount of [alpha]-Cr precipitates in the coating.

  5. Colorimetry in optical coating

    NASA Astrophysics Data System (ADS)

    Oleari, Claudio

    2005-09-01

    Generally, the colour of the non-luminous objects in nature is due to absorption, diffusion and refraction of light. The colour of the optical coatings, as that of some kind of bird feathers, soap bubbles, butterfly wings, some insects, etc. is due to interference and therefore is named interference colour. This kind of colour belongs to the gonio-apparent or special-effect colours. Generally, industrial colorimetry does not deal with interference colour and the usual colorimetric instruments are inadequate to measure it. Only recently, with the new mica-pigment coatings, colorimetry is considering the measurement of the interference colour and new multiangle spectrophotometers are produced. This work is a general introduction to the ground of colorimetry and, at the end, deals with interference colours. A short overview is given of the Physiological Optics and of the Colorimetric Standards of the "Commission International de l'Eclairage" (CIE): particularly, Psychophysical Colorimetry, Psychometrical Colorimetry and Measurement Geometries are summarised. The colorimetry of gonio-apparent colours is considered. For a complete and detailed optical characterisation of interference colour the measurement of bidirectional transmittance and reflectance is needed. Particularly, basic elements for the colorimetric analysis of the interface between isotropic non-absorbing media and for thin monolayers are given.

  6. Thermal radiative properties: Coatings.

    NASA Technical Reports Server (NTRS)

    Touloukian, Y. S.; Dewitt, D. P.; Hernicz, R. S.

    1972-01-01

    This volume consists, for the most part, of a presentation of numerical data compiled over the years in a most comprehensive manner on coatings for all applications, in particular, thermal control. After a moderately detailed discussion of the theoretical nature of the thermal radiative properties of coatings, together with an overview of predictive procedures and recognized experimental techniques, extensive numerical data on the thermal radiative properties of pigmented, contact, and conversion coatings are presented. These data cover metallic and nonmetallic pigmented coatings, enamels, metallic and nonmetallic contact coatings, antireflection coatings, resin coatings, metallic black coatings, and anodized and oxidized conversion coatings.

  7. Long Capillary Diffusion Experiments in Space: Problems Associated with the Fabrication of Diffusion Couples

    NASA Astrophysics Data System (ADS)

    Shirkhanzadeh, Morteza

    A series of liquid metal diffusion experiments were conducted in early 1990's by Smith and co-workers onboard the US Space Shuttles and MIR Space Station (1-3) to study the effect of g and g-jitter on the diffusion of solutes in liquid metals. A method called ` cast coating technique' was employed to prepare diffusion couples that involved casting the alloy portion of the diffusion couples directly on top of the pure metal portion in a specially designed mould. Using this method, a series of long capillary experiments were carried out during an extended period of time in space. The objective of the mission was to obtain high quality diffusion data for validating theoretical models. Evidence will be presented that shows that diffusion couples with accurate dimensions suitable for the precise measurement of diffusion coefficients could not be fabricated in a reproducible manner by the cast coating technique. The lack of reproducibility in fabricating diffusion couples is a major factor affecting the reliability of the microgravity data that are widely reported. References: 1.Reginald W. Smith, Xiaohe Zhu, Mark C. Tunnicliffe, Timothy J. N. Smith, Lowell Misener, and Josee Adamson. 2002. Annals of the New York Academy of Sciences 974:57-67 (2002) (retracted). 2.R. W. Smith, B. J. Yang, and W. D. Huang, Annals of the New York Academy of Sciences 1027: 110-128 (2004) (retracted). 3.R.W. Smith, Microgravity Sci. Technol. XI (2) 78-84 (1998).

  8. Kinetic Monte Carlo Simulation of Oxygen and Cation Diffusion in Yttria-Stabilized Zirconia

    NASA Technical Reports Server (NTRS)

    Good, Brian

    2011-01-01

    Yttria-stabilized zirconia (YSZ) is of interest to the aerospace community, notably for its application as a thermal barrier coating for turbine engine components. In such an application, diffusion of both oxygen ions and cations is of concern. Oxygen diffusion can lead to deterioration of a coated part, and often necessitates an environmental barrier coating. Cation diffusion in YSZ is much slower than oxygen diffusion. However, such diffusion is a mechanism by which creep takes place, potentially affecting the mechanical integrity and phase stability of the coating. In other applications, the high oxygen diffusivity of YSZ is useful, and makes the material of interest for use as a solid-state electrolyte in fuel cells. The kinetic Monte Carlo (kMC) method offers a number of advantages compared with the more widely known molecular dynamics simulation method. In particular, kMC is much more efficient for the study of processes, such as diffusion, that involve infrequent events. We describe the results of kinetic Monte Carlo computer simulations of oxygen and cation diffusion in YSZ. Using diffusive energy barriers from ab initio calculations and from the literature, we present results on the temperature dependence of oxygen and cation diffusivity, and on the dependence of the diffusivities on yttria concentration and oxygen sublattice vacancy concentration. We also present results of the effect on diffusivity of oxygen vacancies in the vicinity of the barrier cations that determine the oxygen diffusion energy barriers.

  9. Vacuum plasma coatings for turbine blades

    NASA Technical Reports Server (NTRS)

    Holmes, R. R.

    1985-01-01

    Turbine blades, vacuum plasma spray coated with NiCrAlY, CoCrAlY or NiCrAlY/Cr2O3, were evaluated and rated superior to standard space shuttle main engine (SSME) coated blades. Ratings were based primarily on 25 thermal cycles in the MSFC Burner Rig Tester, cycling between 1700 F (gaseous H2) and -423 F (liquid H2). These tests showed no spalling on blades with improved vacuum plasma coatings, while standard blades spalled. Thermal barrier coatings of ZrO2, while superior to standard coatings, lacked the overall performance desired. Fatigue and tensile specimens, machined from MAR-M-246(Hf) test bars identical to the blades were vacuum plasma spray coated, diffusion bond treated, and tested to qualify the vacuum plasma spray process for flight hardware testing and application. While NiCrAlY/Cr2O3 offers significant improvement over standard coatings in durability and thermal protection, studies continue with an objective to develop coatings offering even greater improvements.

  10. Barrier Coatings for Refractory Metals and Superalloys

    SciTech Connect

    SM Sabol; BT Randall; JD Edington; CJ Larkin; BJ Close

    2006-02-23

    In the closed working fluid loop of the proposed Prometheus space nuclear power plant (SNPP), there is the potential for reaction of core and plant structural materials with gas phase impurities and gas phase transport of interstitial elements between superalloy and refractory metal alloy components during service. Primary concerns are surface oxidation, interstitial embrittlement of refractory metals and decarburization of superalloys. In parallel with kinetic investigations, this letter evaluates the ability of potential coatings to prevent or impede communication between reactor and plant components. Key coating requirements are identified and current technology coating materials are reviewed relative to these requirements. Candidate coatings are identified for future evaluation based on current knowledge of design parameters and anticipated environment. Coatings were identified for superalloys and refractory metals to provide diffusion barriers to interstitial transport and act as reactive barriers to potential oxidation. Due to their high stability at low oxygen potential, alumina formers are most promising for oxidation protection given the anticipated coolant gas chemistry. A sublayer of iridium is recommended to provide inherent diffusion resistance to interstitials. Based on specific base metal selection, a thin film substrate--coating interdiffusion barrier layer may be necessary to meet mission life.

  11. Effects of coatings on SCC of pipelines: New developments

    SciTech Connect

    Beavers, J.A.; Thompson, N.G.

    1995-12-31

    This paper describes the role that coatings play in external as pipelines based on the relationship between the coatings and the three controlling parameters in SCC (metallurgy, stress, and environment). Surprisingly, the coating type can influence all three controlling parameters. There are clear differences in the performance of the coatings evaluated in the studies described in this paper. The FBE coatings exhibit a number of good characteristics including resistance to disbanding and the ability to conduct CP current at disbanded areas. The practice of grit blasting the surface prior to application of the FBE coating also improves resistance to SCC if properly performed. On the other hand, the polyethylene tape coatings discussed in this paper exhibit a number of properties that are detrimental to SCC resistance. These include poor disbanding to resistance, shielding of CP current, and poor resistance to the diffusion of corrosive gases.

  12. Alternate polyelectrolyte coating of chitosan beads for extending drug release.

    PubMed

    Srinatha, A; Pandit, Jayanta K

    2008-01-01

    In the present study, we addressed the factors modifying ciprofloxacin release from multiple coated beads. Beads were prepared by simple ionic cross-linking with sodium tripolyphoshate and coated with alginate and/or chitosan to prepare single, double, or multilayered beads. The water uptake capacity depended on the nature of beads (coated or uncoated) and pH of test medium. The number of coatings given to the beads influenced ciprofloxacin release rate. The coating significantly decreased the drug release from the beads in comparison to uncoated beads (p < 0.001). When the beads were given three coatings, viz., alginate, chitosan, and again alginate, the drug release appeared to follow the pattern exhibited by colon-targeted drug delivery systems with time dependent release behavior. The increase in coating formed a barrier for easy ingress of dissolution medium into the bead matrix, reducing the diffusion of drug.

  13. SEM/EDX and confocal microscopy analysis of novel and conventional enteric-coated systems.

    PubMed

    Liu, Fang; Lizio, Rosario; Schneider, Uwe J; Petereit, Hans-Ulrich; Blakey, Peter; Basit, Abdul W

    2009-03-18

    A novel double coating enteric system (comprising an inner layer of neutralised EUDRAGIT) L 30 D-55 and organic acid, and an outer layer of standard EUDRAGIT) L 30 D-55) was developed to provide fast dissolution in proximal small intestinal conditions. The mechanisms involved in the dissolution of the double coating were investigated and compared with a conventional single layer enteric coating and an hypromellose (HPMC) sub-coated enteric system. Rates of drug release from coated prednisolone pellets were established using USP II dissolution methods (0.1M HCl for 2h and subsequently pH 5.5 phosphate buffer) and the coating dissolution process was illustrated using confocal laser scanning microscopy (CLSM). The distribution of sodium, as a representative ion, in the double-coating system during dissolution was determined using scanning electron microscopy/energy dispersive X-ray spectroscopy (SEM/EDX). The double-coating system showed faster dissolution compared to the single coating and the HPMC sub-coated system in pH 5.5 buffer. The dissolution process of the double-coating was unusual; the inner coat dissolved before the outer coat and this accelerated the dissolution of the outer coat. During dissolution, sodium ions diffused from the inner coat to the outer coat. This migration of ions and the increased ionic strength and buffer capacity of the inner coat contribute to the rapid dissolution of the double-coating system.

  14. NICKEL COATED URANIUM ARTICLE

    DOEpatents

    Gray, A.G.

    1958-10-01

    Nickel coatings on uranium and various methods of obtaining such coatings are described. Specifically disclosed are such nickel or nickel alloy layers as barriers between uranium and aluminum- silicon, chromium, or copper coatings.

  15. Corrosion resistant coating

    DOEpatents

    Wrobleski, Debra A.; Benicewicz, Brian C.; Thompson, Karen G.; Bryan, Coleman J.

    1997-01-01

    A method of protecting a metal substrate from corrosion including coating a metal substrate of, e.g., steel, iron or aluminum, with a conductive polymer layer of, e.g., polyaniline, coating upon said metal substrate, and coating the conductive polymer-coated metal substrate with a layer of a topcoat upon the conductive polymer coating layer, is provided, together with the resultant coated article from said method.

  16. Corrosion resistant coating

    DOEpatents

    Wrobleski, D.A.; Benicewicz, B.C.; Thompson, K.G.; Bryan, C.J.

    1997-08-19

    A method of protecting a metal substrate from corrosion including coating a metal substrate of, e.g., steel, iron or aluminum, with a conductive polymer layer of, e.g., polyaniline, coating upon said metal substrate, and coating the conductive polymer-coated metal substrate with a layer of a topcoat upon the conductive polymer coating layer, is provided, together with the resultant coated article from said method.

  17. The Chemistry of Coatings.

    ERIC Educational Resources Information Center

    Griffith, James R.

    1981-01-01

    The properties of natural and synthetic polymeric "coatings" are reviewed, including examples and uses of such coatings as cellulose nitrate lacquers (for automobile paints), polyethylene, and others. (JN)

  18. Coated graphite articles useful in metallurgical processes and method for making same

    DOEpatents

    Holcombe, Cressie E.; Bird, Eugene L.

    1995-01-01

    Graphite articles including crucibles and molds used in metallurgical processes involving the melting and the handling of molten metals and alloys that are reactive with carbon when in a molten state and at process temperatures up to about 2000.degree. C. are provided with a multiple-layer coating for inhibiting carbon diffusion from the graphite into the molten metal or alloys. The coating is provided by a first coating increment of a carbide-forming metal on selected surfaces of the graphite, a second coating increment of a carbide forming metal and a refractory metal oxide, and a third coating increment of a refractory metal oxide. The second coating increment provides thermal shock absorbing characteristics to prevent delamination of the coating during temperature cycling. A wash coat of unstabilized zirconia or titanium nitride can be applied onto the third coating increment to facilitate release of melts from the coating.

  19. Diffusion archeology for diffusion progression history reconstruction.

    PubMed

    Sefer, Emre; Kingsford, Carl

    2016-11-01

    Diffusion through graphs can be used to model many real-world processes, such as the spread of diseases, social network memes, computer viruses, or water contaminants. Often, a real-world diffusion cannot be directly observed while it is occurring - perhaps it is not noticed until some time has passed, continuous monitoring is too costly, or privacy concerns limit data access. This leads to the need to reconstruct how the present state of the diffusion came to be from partial diffusion data. Here, we tackle the problem of reconstructing a diffusion history from one or more snapshots of the diffusion state. This ability can be invaluable to learn when certain computer nodes are infected or which people are the initial disease spreaders to control future diffusions. We formulate this problem over discrete-time SEIRS-type diffusion models in terms of maximum likelihood. We design methods that are based on submodularity and a novel prize-collecting dominating-set vertex cover (PCDSVC) relaxation that can identify likely diffusion steps with some provable performance guarantees. Our methods are the first to be able to reconstruct complete diffusion histories accurately in real and simulated situations. As a special case, they can also identify the initial spreaders better than the existing methods for that problem. Our results for both meme and contaminant diffusion show that the partial diffusion data problem can be overcome with proper modeling and methods, and that hidden temporal characteristics of diffusion can be predicted from limited data.

  20. The Lattice and Thermal Radiation Conductivity of Thermal Barrier Coatings

    NASA Technical Reports Server (NTRS)

    Zhu, Dongming; Spuckler, Charles M.

    2008-01-01

    The lattice and radiation conductivity of thermal barrier coatings was evaluated using a laser heat flux approach. A diffusion model has been established to correlate the apparent thermal conductivity of the coating to the lattice and radiation conductivity. The radiation conductivity component can be expressed as a function of temperature and the scattering and absorption properties of the coating material. High temperature scattering and absorption of the coating systems can also be derived based on the testing results using the modeling approach. The model prediction is found to have good agreement with experimental observations.

  1. Advanced High Temperature Coating Systems Beyond Current State of the Art Systems.

    DTIC Science & Technology

    1986-04-15

    and diffusion aluminide coatings . The approach which was used .. consisted of attempting to obtain reaction product barriers with improved protective...Bauer(9 9 ). Most of the work in this area has involved silicide coatings on refractory metals and superalloys in which the coatings are formed by Si...3, 1976, pp. 163-187. 20. T. E. Strangman, Thermal Fatique of Oxidation Resistant Overlay Coatings for Superalloys , PhD Disseration, University of

  2. NIST Diffusion Data Center

    National Institute of Standards and Technology Data Gateway

    NIST Diffusion Data Center (Web, free access)   The NIST Diffusion Data Center is a collection of over 14,100 international papers, theses, and government reports on diffusion published before 1980.

  3. Parallel flow diffusion battery

    DOEpatents

    Yeh, Hsu-Chi; Cheng, Yung-Sung

    1984-08-07

    A parallel flow diffusion battery for determining the mass distribution of an aerosol has a plurality of diffusion cells mounted in parallel to an aerosol stream, each diffusion cell including a stack of mesh wire screens of different density.

  4. Parallel flow diffusion battery

    DOEpatents

    Yeh, H.C.; Cheng, Y.S.

    1984-01-01

    A parallel flow diffusion battery for determining the mass distribution of an aerosol has a plurality of diffusion cells mounted in parallel to an aerosol stream, each diffusion cell including a stack of mesh wire screens of different density.

  5. Electrocurtain coating process for coating solar mirrors

    DOEpatents

    Kabagambe, Benjamin; Boyd, Donald W.; Buchanan, Michael J.; Kelly, Patrick; Kutilek, Luke A.; McCamy, James W.; McPheron, Douglas A.; Orosz, Gary R.; Limbacher, Raymond D.

    2013-10-15

    An electrically conductive protective coating or film is provided over the surface of a reflective coating of a solar mirror by flowing or directing a cation containing liquid and an anion containing liquid onto the conductive surface. The cation and the anion containing liquids are spaced from, and preferably out of contact with one another on the surface of the reflective coating as an electric current is moved through the anion containing liquid, the conductive surface between the liquids and the cation containing liquid to coat the conductive surface with the electrically conductive coating.

  6. Multi-layered ruthenium-containing bond coats for thermal barrier coatings

    NASA Astrophysics Data System (ADS)

    Tryon, Brian S.

    Advances in thermal barrier coating (TBC) technology for Ni-base superalloys have shown that B2 Pt-modified NiAl-based bond coatings outperform conventional NiAl bond coat layers for high temperature TBC multilayer systems. This thesis addresses the potential improvement in the high temperature capability of a 132 Ru-modified aluminide bond coat layer due to improved high temperature properties of RuAl over NiAl. The objectives of this research have been to define a processing path for fabrication of a multi-layered Ru-modified aluminide bond coating and to investigate its performance within a TBC system. Microstructural development and the oxidation behavior of Ru-modified and Ru/Pt-modified bond coatings have been studied in detail. Two types of Ru-modified bond coatings have been fabricated: one by means of high temperature, low activity chemical vapor deposition (CVD) processing, and one via high temperature, high activity pack-aluminization. The location of the RuAl-rich layer has been shown to be process dependent with a low activity Ru-containing bond coating producing an exterior B2 NiAl layer with an interior B2 RuAl layer and a high activity Ru-containing bond coat producing the reverse arrangement of B2 layers. While all bond coating systems studied offer some oxidation protection by forming alpha-Al2O3, the low activity Ru/Pt-modified bond coatings exhibited a higher resistance to oxidation-induced failure compared to Ru-modified bond coatings. Through 1000 cyclic oxidation exposures, the Ru/Pt-modified coatings with an initial Ru deposition of 3mum are comparable to conventional Pt-modified aluminide coatings. The Ru-Al-Ni ternary system is the basis for Ru-modifed aluminide coating systems. An experimental assessment of the Ru-Al-Ni phase diagram at 1000°C and 1100°C has been produced via a series of diffusion couple experiments. A continuous solid-solution has been shown to exist between the RuAl and NiAl phases in the ternary system at the

  7. FRACTIONAL PEARSON DIFFUSIONS.

    PubMed

    Leonenko, Nikolai N; Meerschaert, Mark M; Sikorskii, Alla

    2013-07-15

    Pearson diffusions are governed by diffusion equations with polynomial coefficients. Fractional Pearson diffusions are governed by the corresponding time-fractional diffusion equation. They are useful for modeling sub-diffusive phenomena, caused by particle sticking and trapping. This paper provides explicit strong solutions for fractional Pearson diffusions, using spectral methods. It also presents stochastic solutions, using a non-Markovian inverse stable time change.

  8. FRACTIONAL PEARSON DIFFUSIONS

    PubMed Central

    Leonenko, Nikolai N.; Meerschaert, Mark M.

    2013-01-01

    Pearson diffusions are governed by diffusion equations with polynomial coefficients. Fractional Pearson diffusions are governed by the corresponding time-fractional diffusion equation. They are useful for modeling sub-diffusive phenomena, caused by particle sticking and trapping. This paper provides explicit strong solutions for fractional Pearson diffusions, using spectral methods. It also presents stochastic solutions, using a non-Markovian inverse stable time change. PMID:23626377

  9. Multi-layer coatings

    DOEpatents

    Maghsoodi, Sina; Brophy, Brenor L.; Abrams, Ze'ev R.; Gonsalves, Peter R.

    2016-06-28

    Disclosed herein are coating materials and methods for applying a top-layer coating that is durable, abrasion resistant, highly transparent, hydrophobic, low-friction, moisture-sealing, anti-soiling, and self-cleaning to an existing conventional high temperature anti-reflective coating. The top coat imparts superior durability performance and new properties to the under-laying conventional high temperature anti-reflective coating without reducing the anti-reflectiveness of the coating. Methods and data for optimizing the relative thickness of the under-layer high temperature anti-reflective coating and the top-layer thickness for optimizing optical performance are also disclosed.

  10. Chromium Vaporization Reduction by Nickel Coatings For SOEC Interconnect Materials

    SciTech Connect

    Michael V. Glazoff; Sergey N. Rashkeev; J. Stephen Herring

    2014-09-01

    The vaporization of Cr-rich volatile species from interconnect materials is a major source of degradation that limits the lifetime of planar solid oxide devices systems with metallic interconnects, including Solid Oxide Electrolysis Cells, or SOECs. Some metallic coatings (Ni, Co, and Cu) significantly reduce the Cr release from interconnects and slow down the oxide scale growth on the steel substrate. To shed additional light upon the mechanisms of such protection and find a suitable coating material for ferritic stainless steel materials, we used a combination of first-principles calculations, thermodynamics, and diffusion modeling to investigate which factors determine the quality of the Ni metallic coating at stainless steel interconnector. We found that the Cr migration in Ni coating is determined by a delicate combination of the nickel oxidation, Cr diffusion, and phase transformation processes. Although the formation of Cr2O3 oxide is more exothermic than that of NiO, the kinetic rate of the chromia formation in the coating layer and its surface is significantly reduced by the low mobility of Cr in nickel oxide and in NiCr2O4 spinel. These results are in a good agreement with diffusion modeling for Cr diffusion through Ni coating layer on the ferritic 441 steel substrate.

  11. Method For Improving The Oxidation Resistance Of Metal Substrates Coated With Thermal Barrier Coatings

    DOEpatents

    Thompson, Anthony Mark; Gray, Dennis Michael; Jackson, Melvin Robert

    2003-05-13

    A method for providing a protective coating on a metal-based substrate is disclosed. The method involves the application of an aluminum-rich mixture to the substrate to form a discontinuous layer of aluminum-rich particles, followed by the application of a second coating over the discontinuous layer of aluminum-rich particles. Aluminum diffuses from the aluminum-rich layer into the substrate, and into any bond coat layer which is subsequently applied. Related articles are also described. A method for providing a protective coating on a metal-based substrate is disclosed. The method involves the application of an aluminum-rich mixture to the substrate to form a discontinuous layer of aluminum-rich particles, followed by the application of a second coating over the discontinuous layer of aluminum-rich particles. Aluminum diffuses from the aluminum-rich layer into the substrate, and into any bond coat layer which is subsequently applied. Related articles are also described.

  12. Oxygen-Barrier Coating for Titanium

    NASA Technical Reports Server (NTRS)

    Clark, Ronald K.; Unnam, Jalaiah

    1987-01-01

    Oxygen-barrier coating for titanium developed to provide effective and low-cost means for protecting titanium alloys from oxygen in environment when alloys used in high-temperature mechanical or structural applications. Provides protective surface layer, which reduces extent of surface oxidation of alloy and forms barrier to diffusion of oxygen, limiting contamination of substrate alloy by oxygen. Consists of submicron layer of aluminum deposited on surface of titanium by electron-beam evaporation, with submicron layer of dioxide sputtered onto aluminum to form coat.

  13. Method of forming metallic coatings on polymeric substrates

    DOEpatents

    Liepins, Raimond

    1984-01-01

    Very smooth polymeric coatings or films graded in atomic number and density an readily be formed by first preparing the coating or film from the desired monomeric material and then contacting it with a fluid containing a metal or a mixture of metals for a time sufficient for such metal or metals to sorb and diffuse into the coating or film. Metal resinate solutions are particularly advantageous for this purpose. A metallic coating can in turn be produced on the metal-loaded film or coating by exposing it to a low pressure plasma of air, oxygen, or nitrous oxide. The process permits a metallic coating to be formed on a heat sensitive substrate without the use of elevated temperatures.

  14. Method of forming graded polymeric coatings or films

    DOEpatents

    Liepins, Raimond

    1983-01-01

    Very smooth polymeric coatings or films graded in atomic number and density can readily be formed by first preparing the coating or film from the desired monomeric material and then contacting it with a fluid containing a metal or a mixture of metals for a time sufficient for such metal or metals to sorb and diffuse into the coating or film. Metal resinate solutions are particularly advantageous for this purpose. A metallic coating can in turn be produced on the metal-loaded film or coating by exposing it to a low pressure plasma of air, oxygen, or nitrous oxide. The process permits a metallic coating to be formed on a heat sensitive substrate without the use of elevated temperatures.

  15. Microstructure Effect of Intermediate Coat Layer on Corrosion Behavior of HVAF-Sprayed Bi-Layer Coatings

    NASA Astrophysics Data System (ADS)

    Sadeghimeresht, Esmaeil; Markocsan, Nicolaie; Nylén, Per

    2017-01-01

    The inherent pores and carbides of Cr3C2-NiCr coatings significantly reduce the corrosion resistance, the former by providing preferential paths for ion diffusion and the latter by forming cathodic sites in galvanic couples (between NiCr and Cr3C2). Adding a dense intermediate layer (intermediate coat layer) between the Cr3C2-NiCr coating (top coat) and substrate increases the corrosion protection of the coating if the layer acts as cathode in connection to the top coat. In the present work, NiCr, NiAl, and NiCoCrAlY layers were deposited by high-velocity air-fuel process as intermediate coat layers for the Cr3C2-NiCr top coat. Effects of coating microstructure on corrosion behavior of single- and bi-layer coatings were studied by open-circuit potential and polarization tests in 3.5 wt.% NaCl at room temperature. A zero resistance ammeter technique was used to study the galvanic corrosion of the coupled top and intermediate coat layers. Methods such as SEM and XRD were employed to characterize the as-sprayed and corroded coatings and to investigate the corrosion mechanisms. The results showed that the NiCoCrAlY coating not only presented a more positive corrosion potential ( Ecorr) than the Cr3C2-NiCr coating, but also provided a better passive layer than the single-phase NiCr and NiAl coatings.

  16. Evaluation of oxide-coated iridium-rhenium chambers

    NASA Technical Reports Server (NTRS)

    Reed, Brian D.

    1994-01-01

    Iridium-coated rhenium (Ir-Re) provides long life operation of radiation-cooled rockets at temperatures up to 2200 C. Ceramic oxide coatings could be used to increase Ir-Re rocket lifetimes and allow operation in highly oxidizing environments. Ceramic oxide coatings promise to serve as both thermal and diffusion barriers for the iridium layer. Seven ceramic oxide-coated Ir-Re, 22-N rocket chambers were tested with gaseous hydrogen/gaseous oxygen (GHz/G02) propellants. Five chambers had thick (over 10 mils), monolithic coatings of either hafnia (HfO2) or zirconia (ZrO2). Two chambers had coatings with thicknesses less than 5 mils. One of these chambers had a thin-walled coating of ZrO2 infiltrated with sol gel HfO2. The other chamber had a coating composed of an Ir-oxide composite. The purpose of this test program was to assess the ability of the oxide coatings to withstand the thermal shock of combustion initiation, adhere under repeated thermal cycling, and operate in aggressively oxidizing environments. All of the coatings survived the thermal shock of combustion and demonstrated operation at mixture ratios up to 11. Testing the Ir-oxide composite-coated chamber included over 29 min at mixture ratio 16. The thicker walled coatings provided the larger temperature drops across the oxide layer (up to 570 C), but were susceptible to macrocracking and eventual chipping at a stress concentrator. The cracks apparently resealed during firing, under compression of the oxide layer. The thinner walled coatings did not experience the macrocracking and chipping of the chambers that was seen with the thick, monolithic coatings. However, burn-throughs in the throat region did occur in both of the thin-walled chambers at mixture ratios well above stoichiometric. The burn-throughs were probably the result of oxygen diffusion through the oxide coating that allowed the underlying Ir and Re layers to be oxidized. The results of this test program indicated that the thin-walled oxide

  17. COATED CARBON ELEMENT FOR USE IN NUCLEAR REACTORS AND THE PROCESS OF MAKING THE ELEMENT

    DOEpatents

    Pyle, R.J.; Allen, G.L.

    1963-01-15

    S>This patent relates to a carbide-nitride-carbide coating for carbon bodies that are to be subjected to a high temperature nuclear reactor atmosphere, and a method of applying the same. This coating is a highly efficient diffusion barrier and protects the C body from corrosion and erosion by the reactor atmosphere. Preferably, the innermost coating is Zr carbide, the middle coatlng is Zr nitride, and the outermost coating is a mixture of Zr and Nb carbide. The nitride coating acts as a diffusion barrier, while the innermost carbide bonds the nitride to the C body and prevents deleterious reaction between the nitride and C body. The outermost carbide coating protects the nitride coating from the reactor atmosphere. (AEC)

  18. Permanganate diffusion and reaction in sedimentary rocks.

    PubMed

    Huang, Qiuyuan; Dong, Hailiang; Towne, Rachael M; Fischer, Timothy B; Schaefer, Charles E

    2014-04-01

    In situ chemical oxidation using permanganate has frequently been used to treat chlorinated solvents in fractured bedrock aquifers. However, in systems where matrix back-diffusion is an important process, the ability of the oxidant to migrate and treat target contaminants within the rock matrix will likely determine the overall effectiveness of this remedial approach. In this study, a series of diffusion experiments were performed to measure the permanganate diffusion and reaction in four different types of sedimentary rocks (dark gray mudstone, light gray mudstone, red sandstone, and tan sandstone). Results showed that, within the experimental time frame (~2 months), oxidant migration into the rock was limited to distances less than 500 μm. The observed diffusivities for permanganate into the rock matrices ranged from 5.3 × 10(-13) to 1.3 × 10(-11) cm(2)/s. These values were reasonably predicted by accounting for both the rock oxidant demand and the effective diffusivity of the rock. Various Mn minerals formed as surface coatings from reduction of permanganate coupled with oxidation of total organic carbon (TOC), and the nature of the formed Mn minerals was dependent upon the rock type. Post-treatment tracer testing showed that these Mn mineral coatings had a negligible impact on diffusion through the rock. Overall, our results showed that the extent of permanganate diffusion and reaction depended on rock properties, including porosity, mineralogy, and organic carbon. These results have important implications for our understanding of long-term organic contaminant remediation in sedimentary rocks using permanganate.

  19. Studies on adhesion characteristics and corrosion behaviour of vinyltriethoxysilane/epoxy coating protective system on aluminium

    NASA Astrophysics Data System (ADS)

    Bajat, Jelena B.; Milošev, Ingrid; Jovanović, Željka; Mišković-Stanković, Vesna B.

    2010-03-01

    The corrosion stability of vinyltriethoxysilane/epoxy coating protective system on aluminium is strongly related to the strength of bonds forming at the metal/organic coating interface. This article is a study of adhesion, composition, electrochemical and transport properties of epoxy coatings electrodeposited on bare aluminium and aluminium pretreated by vinyltriethoxysilane (VTES) during exposure to 3% NaCl. The VTES film was deposited on aluminium surface from 2% vinyltriethoxysilane solution during 30 s. From the values of adhesion strength (pull-off test), time dependence of pore resistance and coating capacitance of epoxy coating (impedance measurements) and diffusion coefficient of water through epoxy coating (gravimetric liquid sorption measurements), the influence of VTES sublayer on the corrosion stability of the electrodeposited epoxy coating was shown. The work discusses the role of the VTES pretreatment in the enhanced adhesion and corrosion stability of epoxy cataphoretic coating. The electrochemical results showed that the aluminium pretreatment by VTES film improved barrier properties of epoxy coating (greater pore resistance and lower coating capacitance). The lower value of diffusion coefficient of water through epoxy coating indicates the lower porosity, while the smaller adhesion reduction points to better adhesion of epoxy coating on aluminium pretreated by VTES film. The composition of the deposited coatings investigated by XPS enabled the clarification of the bonding mechanism.

  20. Flow coating apparatus and method of coating

    SciTech Connect

    Hanumanthu, Ramasubrahmaniam; Neyman, Patrick; MacDonald, Niles; Brophy, Brenor; Kopczynski, Kevin; Nair, Wood

    2014-03-11

    Disclosed is a flow coating apparatus, comprising a slot that can dispense a coating material in an approximately uniform manner along a distribution blade that increases uniformity by means of surface tension and transfers the uniform flow of coating material onto an inclined substrate such as for example glass, solar panels, windows or part of an electronic display. Also disclosed is a method of flow coating a substrate using the apparatus such that the substrate is positioned correctly relative to the distribution blade, a pre-wetting step is completed where both the blade and substrate are completed wetted with a pre-wet solution prior to dispensing of the coating material onto the distribution blade from the slot and hence onto the substrate. Thereafter the substrate is removed from the distribution blade and allowed to dry, thereby forming a coating.

  1. Preparation and evaluation of metoprolol tartrate sustained-release pellets using hot melt extrusion combined with hot melt coating.

    PubMed

    Yang, Yan; Shen, Lian; Li, Juan; Shan, Wei-Guang

    2017-02-09

    The objective of this study was to prepare and evaluate metoprolol tartrate sustained-release pellets. Cores were prepared by hot melt extrusion and coated pellets were prepared by hot melt coating. Cores were found to exist in a single-phase state and drug in amorphous form. Plasticizers had a significant effect on torque and drug content, while release modifiers and coating level significantly affected the drug-release behavior. The mechanisms of drug release from cores and coated pellets were Fickian diffusion and diffusion-erosion. The coated pellets exhibited sustained-release properties in vitro and in vivo.

  2. Apparatus for coating powders

    DOEpatents

    Makowiecki, Daniel M.; Kerns, John A.; Alford, Craig S.; McKernan, Mark A.

    2000-01-01

    A process and apparatus for coating small particles and fibers. The process involves agitation by vibrating or tumbling the particles or fibers to promote coating uniformly, removing adsorbed gases and static charges from the particles or fibers by an initial plasma cleaning, and coating the particles or fibers with one or more coatings, a first coating being an adhesion coating, and with subsequent coatings being deposited in-situ to prevent contamination at layer interfaces. The first coating is of an adhesion forming element (i.e. W, Zr, Re, Cr, Ti) of a 100-10,000 .ANG. thickness and the second coating or final coating of a multiple (0.1-10 microns) being Cu or Ag, for example for brazing processes, or other desired materials that defines the new surface related properties of the particles. An essential feature of the coating process is the capability to deposit in-situ without interruption to prevent the formation of a contaminated interface that could adversely affect the coating adhesion. The process may include screening of the material to be coated and either continuous or intermittent vibration to prevent agglomeration of the material to be coated.

  3. Refinement of Promising Coating Compositions for Directionally Cast Eutectics

    NASA Technical Reports Server (NTRS)

    Strangman, T. E.; Felten, E. J.; Benden, R. S.

    1976-01-01

    The successful application of high creep strength, directionally solidified gamma/gamma prime-delta (Ni-19.7Cb-6Cr-2.5Al) eutectic superalloy turbine blades requires the development of suitable coatings for airfoil, root and internal blade surfaces. In order to improve coatings for the gamma/gamma prime-delta alloy, the current investigation had the goals of (1) refining promising coating compositions for directionally solidified eutectics, (2) evaluating the effects of coating/ substrate interactions on the mechanical properties of the alloy, and (3) evaluating diffusion aluminide coatings for internal surfaces. Burner rig cyclic oxidation, furnace cyclic hot corrosion, ductility, and thermal fatigue tests indicated that NiCrAlY+Pt(63 to 127 micron Ni-18Cr-12Al-0.3Y + 6 micron Pt) and NiCrAlY(63 to 127 micron Ni-18Cr-12Al-0.3Y) coatings are capable of protecting high temperature gas path surfaces of eutectic alloy airfoils. Burner rig (Mach 0.37) testing indicated that the useful coating life of the 127 micron thick coatings exceeded 1000 hours at 1366 K (2000 deg F). Isothermal fatigue and furnance hot corrosion tests indicated that 63 micron NiCrAlY, NiCrAlY + Pt and platinum modified diffusion aluminide (Pt + Al) coating systems are capable of protecting the relatively cooler surfaces of the blade root. Finally, a gas phase coating process was evaluated for diffusion aluminizing internal surfaces and cooling holes of air-cooled gamma/gamma prime-delta turbine blades.

  4. The effect of environment on thermal barrier coating lifetime

    SciTech Connect

    Pint, Bruce A.; Unocic, Kinga A.; Haynes, James Allen

    2016-03-15

    While the water vapor content of the combustion gas in natural gas-fired land-based turbines is ~10%, it can be 20–85% with coal-derived (syngas or H2) fuels or innovative turbine concepts for more efficient carbon capture. Additional concepts envisage working fluids with high CO2 contents to facilitate carbon capture and sequestration. To investigate the effects of changes in the gas composition on thermal barrier coating (TBC) lifetime, furnace cycling tests (1-h and 100-h cycles) were performed in air with 10, 50, and 90 vol. % water vapor and CO2-10% H2O and compared to prior results in dry air or O2. Two types of TBCs were investigated: (1) diffusion bond coatings (Pt-diffusion or Pt-modified aluminide) with commercial electron-beam physical vapor-deposited yttria-stabilized zirconia (YSZ) top coatings on second-generation superalloy N5 and N515 substrates and (2) high-velocity oxygen fuel (HVOF) sprayed MCrAlYHfSi bond coatings with air plasma-sprayed YSZ top coatings on superalloys X4, 1483, or 247 substrates. For both types of coatings exposed in 1-h cycles, the addition of water vapor resulted in a decrease in coating lifetime, except for Pt-diffusion coatings which were unaffected by the environment. In 100-h cycles, environment was less critical, perhaps because coating failure was chemical (i.e., due to interdiffusion) rather than mechanical. As a result, in both 1-h and 100-h cycles, CO2 did not appear to have any negative effect on coating lifetime.

  5. The effect of environment on thermal barrier coating lifetime

    DOE PAGES

    Pint, Bruce A.; Unocic, Kinga A.; Haynes, James Allen

    2016-03-15

    While the water vapor content of the combustion gas in natural gas-fired land-based turbines is ~10%, it can be 20–85% with coal-derived (syngas or H2) fuels or innovative turbine concepts for more efficient carbon capture. Additional concepts envisage working fluids with high CO2 contents to facilitate carbon capture and sequestration. To investigate the effects of changes in the gas composition on thermal barrier coating (TBC) lifetime, furnace cycling tests (1-h and 100-h cycles) were performed in air with 10, 50, and 90 vol. % water vapor and CO2-10% H2O and compared to prior results in dry air or O2. Twomore » types of TBCs were investigated: (1) diffusion bond coatings (Pt-diffusion or Pt-modified aluminide) with commercial electron-beam physical vapor-deposited yttria-stabilized zirconia (YSZ) top coatings on second-generation superalloy N5 and N515 substrates and (2) high-velocity oxygen fuel (HVOF) sprayed MCrAlYHfSi bond coatings with air plasma-sprayed YSZ top coatings on superalloys X4, 1483, or 247 substrates. For both types of coatings exposed in 1-h cycles, the addition of water vapor resulted in a decrease in coating lifetime, except for Pt-diffusion coatings which were unaffected by the environment. In 100-h cycles, environment was less critical, perhaps because coating failure was chemical (i.e., due to interdiffusion) rather than mechanical. As a result, in both 1-h and 100-h cycles, CO2 did not appear to have any negative effect on coating lifetime.« less

  6. Transport and antifouling properties of papain-based antifouling coatings

    NASA Astrophysics Data System (ADS)

    Peres, Rafael S.; Armelin, Elaine; Moreno-Martínez, Juan A.; Alemán, Carlos; Ferreira, Carlos A.

    2015-06-01

    The aim of this work is to study the antifouling performance and water uptake behaviour of coatings formulated with papain (an environmentally friendly pigment). Antifouling coatings have been formulated using rosin (natural resin) as matrix and papain adsorbed in activated carbon as pigment. Electrochemical impedance spectroscopy (EIS) measurements were used to evaluate the behaviour of the formulated coatings in the marine environment and to calculate the apparent water coefficient of diffusion (D). FTIR and XPS analyses confirm the presence of papain adsorbed inside the activated carbon pores and the release of papain in water. Immersion tests in the Mediterranean Sea were carried out for 7 months to verify the degree of biofouling of the tested coatings. These field assays clearly indicate the excellent behaviour of papain-based antifouling coatings; the results being similar to those achieved using a commercial coating. Additionally, the EIS technique is shown to be a great tool to predict the coating diffusivity of antifouling coatings before immersion tests. Furthermore, the use of biodegradable papain as a nature-friendly antifouling agent can eliminate the negative environmental impact caused by metals and chemical biocides typically used in current commercial formulations.

  7. Cracking and interfacial debonding of the Al-Si coating in hot stamping of pre-coated boron steel

    NASA Astrophysics Data System (ADS)

    Gui, Zhong-Xiang; Wang, Kai; Zhang, Yi-Sheng; Zhu, Bin

    2014-10-01

    This study is focused on the mechanisms of cracks initiation, propagation and interfacial debonding of the Al-Si coating in hot stamping of the pre-coated boron steel. The investigation was performed isothermally at three deformation temperatures (700, 750, 800 °C) at a strain rate of 0.1/s. Cracking and interfacial debonding of the coating were observed with optical and scanning electron microscope, to reveal the damage evolution under applied tensile strains. Microstructures and phase inside the coating before and after austenitization were determined by energy dispersive spectroscopy and X-ray diffraction. The results indicate that austenitization led to micro-cracks and Kirkendall voids initiation inside the Al-Si coating because of thermal loading, and the cracks were arrested by α-Fe diffusion layer. When the coating on substrate system was submitted to the uniaxial tensile test, the surface coating exhibited multiple cracking normal to the tensile direction. The Kirkendall voids seemed to promote the macro-crack growth through the diffusion layer. The macro-cracks followed a Mode I path, leading to the coating deteriorates to cracked segments. The macro-cracks then continued to propagate following a Mode II path that along the diffusion layer/substrate interface because of shear stress transferred from the deformed substrate, resulting in the interfacial debonding of the coating segments. The crack density firstly increased with the increasing tensile strain and then reached saturation. Decreasing deformation temperature caused an increase in the crack density visibly. Furthermore, the coating cracking correlated to the Fe-Al intermetallic compounds in it.

  8. Optimization and design of pigments for heat-insulating coatings

    NASA Astrophysics Data System (ADS)

    Wang, Guang-Hai; Zhang, Yue

    2010-12-01

    This paper reports that heat insulating property of infrared reflective coatings is obtained through the use of pigments which diffuse near-infrared thermal radiation. Suitable structure and size distribution of pigments would attain maximum diffuse infrared radiation and reduce the pigment volume concentration required. The optimum structure and size range of pigments for reflective infrared coatings are studied by using Kubelka—Munk theory, Mie model and independent scattering approximation. Taking titania particle as the pigment embedded in an inorganic coating, the computational results show that core-shell particles present excellent scattering ability, more so than solid and hollow spherical particles. The optimum radius range of core-shell particles is around 0.3 ~ 1.6 μm. Furthermore, the influence of shell thickness on optical parameters of the coating is also obvious and the optimal thickness of shell is 100-300 nm.

  9. Coatings for directional eutectics. [for corrosion and oxidation resistance

    NASA Technical Reports Server (NTRS)

    Felten, E. J.; Strangman, T. E.; Ulion, N. E.

    1974-01-01

    Eleven coating systems based on MCrAlY overlay and diffusion aluminide prototypes were evaluated to determine their capability for protecting the gamma/gamma prime-delta directionally solidified eutectic alloy (Ni-20Cb-6Cr-2.5Al) in gas turbine engine applications. Furnace oxidation and hot corrosion, Mach 0.37 burner-rig, tensile ductility, stress-rupture and thermomechanical fatigue tests were used to evaluate the coated gamma/gamma prime-delta alloy. The diffusion aluminide coatings provided adequate oxidation resistance at 1144 K (1600 F) but offered very limited protection in 114 K (1600 F) hot corrosion and 1366 K (2000 F) oxidation tests. A platinum modified NiCrAlY overlay coating exhibited excellent performance in oxidation testing and had no adverse effects upon the eutectic alloy.

  10. Oxidation and interdiffusion behavior of Niobium substrate coated MoSi2 coating prepared by spark plasma sintering

    NASA Astrophysics Data System (ADS)

    Yan, JianHui; Wang, Yi; Liu, LongFei; Wang, Yueming

    2014-11-01

    In order to protect Niobium material from oxidation, MoSi2 coating was prepared on the Niobium substrate by spark plasma sintering. Oxidation behavior of MoSi2 coating was investigated in air over the temperature range of 1200-1500 °C. The interfacial diffusion between MoSi2 coating and Niobium substrate was also examined. Dense MoSi2 coating was successfully prepared using spark plasma sintering. The porosities of top and side coatings are about 5.5% and 6.4%, respectively. No cracks were present in the MoSi2 coating. Cracking and spallation of the SiO2 scale did not occur at test temperatures. Two intermediate phases-(Nb,Mo)5Si3 and Nb5Si3 phases, were detected in the boundary of MoSi2 coating and Nb substrate. The growth of the reaction layer was dominated by the diffusion of Si toward the Nb substrate and obeyed a parabolic rate law. A multi-layered structural coating formed on Nb substrate, which consisted of MoSi2, (Mo,Nb)5Si3 and Nb5Si3 in turn.

  11. Investigation to develop a method to apply diffusion barrier to high strength fibers

    NASA Technical Reports Server (NTRS)

    Veltri, R. D.; Paradis, R. D.; Douglas, F. C.

    1975-01-01

    A radio frequency powered ion plating process was used to apply the diffusion barriers of aluminum oxide, yttrium oxide, hafnium oxide and titanium carbide to a substrate tungsten fiber. Each of the coatings was examined as to its effect on both room temperature strength and tensile strength of the base tungsten fiber. The coated fibers were then overcoated with a nickel alloy to become single cell diffusion couples. These diffusion couples were exposed to 1093 C for 24 hours, cycled between room temperature and 1093 C, and given a thermal anneal for 100 hours at 1200 C. Tensile testing and metallographic examinations determined that the hafnium oxide coating produced the best high temperature diffusion barrier for tungsten of the four coatings.

  12. Lightweight Protective Coatings For Titanium Alloys

    NASA Technical Reports Server (NTRS)

    Wiedemann, Karl E.; Taylor, Patrick J.; Clark, Ronald K.

    1992-01-01

    Lightweight coating developed to protect titanium and titanium aluminide alloys and titanium-matrix composite materials from attack by environment when used at high temperatures. Applied by sol-gel methods, and thickness less than 5 micrometers. Reaction-barrier and self-healing diffusion-barrier layers combine to protect titanium alloy against chemical attack by oxygen and nitrogen at high temperatures with very promising results. Can be extended to protection of other environmentally sensitive materials.

  13. Porous coatings from wire mesh for bone implants

    DOEpatents

    Sump, Kenneth R.

    1986-01-01

    A method of coating areas of bone implant elements and the resulting implant having a porous coating are described. Preselected surface areas are covered by a preform made from continuous woven lengths of wire. The preform is compressed and heated to assure that diffusion bonding occurs between the wire surfaces and between the surface boundaries of the implant element and the wire surfaces in contact with it. Porosity is achieved by control of the resulting voids between the bonded wire portions.

  14. Plasma-Sprayed Photocatalytic Zinc Oxide Coatings

    NASA Astrophysics Data System (ADS)

    Navidpour, A. H.; Kalantari, Y.; Salehi, M.; Salimijazi, H. R.; Amirnasr, M.; Rismanchian, M.; Azarpour Siahkali, M.

    2017-03-01

    Fabrication of semiconductor coatings with photocatalytic action for photodegradation of organic pollutants is highly desirable. In this research, pure zinc oxide, which is well known for its promising photocatalytic activity, was deposited on stainless-steel plates by plasma spraying. The phase composition and microstructure of the deposited films were studied by x-ray diffraction analysis and scanning electron microscopy, respectively. Despite the low-energy conditions of the plasma spraying process, the zinc oxide coatings showed good mechanical integrity on the substrate. Their photocatalytic activity was evaluated using aqueous solution of methylene blue at concentration of 5 mg L-1. The results showed the potential of the plasma spraying technique to deposit zinc oxide coatings with photocatalytic action under ultraviolet illumination. Ultraviolet-visible (UV-Vis) diffuse reflectance spectroscopy confirmed that the plasma spraying method could deposit zinc oxide films with higher photoabsorption ability relative to the initial powder.

  15. Fused silicon-rich coatings for superalloys

    NASA Technical Reports Server (NTRS)

    Smialek, J. L.

    1974-01-01

    Various compositions of nickel-silicon and aluminum-silicon slurries were sprayed on IN 100 specimens and fusion-sintered to form fully dense coatings. Cyclic furnace oxidation tests in 1 atm air at 1100 C showed all the coatings to be protective for at least 600 hours, and one slurry, Al-60Si, was protective for 1000 hours. This coating also protected NASA TAZ 8A and NASA-TRW VIA for 1000 hours in the same furnace test. Alloys B 1900, TD-NiCr, and Mar-M200 were protected for lesser times, while NX 188 and NASA WAZ 20 were scarcely protected at all. Limited stress-rupture testing on 0.64-cm-diam IN 100 specimens detected no degradation of mechanical properties due to silicon diffusion.

  16. Improved Polyimide Intumescent Coating

    NASA Technical Reports Server (NTRS)

    Salyer, I. O.; Fox, L. B.

    1984-01-01

    New polyimide intumescent coating uses titanium dioxide and glass microballons as nucleating agents to improve foaming characteristics of commercially-available polyimide precursor resin. Used for coating interior surfaces in commercial aircraft.

  17. Thermal barrier coating system

    NASA Technical Reports Server (NTRS)

    Stecura, S. (Inventor)

    1984-01-01

    A high temperature oxidation resistant, thermal barrier coating system is disclosed for a nickel cobalt, or iron base alloy substrate. An inner metal bond coating contacts the substrate, and a thermal barrier coating covers the bond coating. NiCrAlR, FeCrAlR, and CoCrAlR alloys are satisfactory as bond coating compositions where R=Y or Yb. These alloys contain, by weight, 24.9-36.7% chromium, 5.4-18.5% aluminum, and 0.05 to 1.55% yttrium or 0.05 to 0.53% ytterbium. The coatings containing ytterbium are preferred over those containing yttrium. An outer thermal barrier coating of partial stabilized zirconium oxide (zirconia) which is between 6% and 8%, by weight, of yttrium oxide (yttria) covers the bond coating. Partial stabilization provides a material with superior durability. Partially stabilized zirconia consists of mixtures of cubic, tetragonal, and monoclinic phases.

  18. High temperature barrier coatings for refractory metals

    NASA Technical Reports Server (NTRS)

    Malone, G. A.; Walech, T.

    1995-01-01

    Improvements in high temperature oxidation resistant metal coating technology will allow NASA and commercial entities to develop competitive civil space transport and communication systems. The success of investigations completed in this program will have a positive impact on broadening the technology base for high temperature materials. The work reported herein describes processes and procedures for successfully depositing coherent oxidation barrier coatings on refractory metals to prevent degradation under very severe operating environments. Application of the new technology developed is now being utilized in numerous Phase 3 applications through several prominent aerospace firms. Major achievements have included: (1) development of means to deposit thick platinum and rhodium coatings with lower stress and fewer microcracks than could be previously achieved; (2) development of processes to deposit thick adherent coatings of platinum group metals on refractory substrates that remain bonded through high temperature excursions and without need for intermediate coatings (bonding processes unique to specific refractory metals and alloys have been defined; (3) demonstration that useful alloys of refractory and platinum coatings can be made through thermal diffusion means; (4) demonstration that selected barrier coatings on refractory substrates can withstand severe oxidizing environments in the range of 1260 deg and 1760 deg C for long time periods essential to the life requirements of the hardware; and (5) successful application of the processes and procedures to prototype hardware. The results of these studies have been instrumental in improved thermal oxidation barrier coatings for the NASP propulsion system. Other Phase 3 applications currently being exploited include small uncooled thrusters for spacecraft and microsatellite maneuvering systems.

  19. Microfabricated diffusion source

    DOEpatents

    Oborny, Michael C.; Frye-Mason, Gregory C.; Manginell, Ronald P.

    2008-07-15

    A microfabricated diffusion source to provide for a controlled diffusion rate of a vapor comprises a porous reservoir formed in a substrate that can be filled with a liquid, a headspace cavity for evaporation of the vapor therein, a diffusion channel to provide a controlled diffusion of the vapor, and an outlet to release the vapor into a gas stream. The microfabricated diffusion source can provide a calibration standard for a microanalytical system. The microanalytical system with an integral diffusion source can be fabricated with microelectromechanical systems technologies.

  20. Coating Galvanized Steel

    DTIC Science & Technology

    1989-06-01

    phenolic drying oil products with a zinc dust-zinc oxide pigmentation. Roebuck et al. (Ref 3), state "For instance, coatings subject to saponification ...coating. All three types of TT-P-641 are subject to saponification , since they con- tain drying oils. The General Services Administration (GSA) sells con...penetration " Chemical degradation of coatings, particularly saponification of alkyd coatings in an alkaline environment " Differences in expansion and

  1. METHOD FOR TESTING COATINGS

    DOEpatents

    Johns, I.B.; Newton, A.S.

    1958-09-01

    A method is described for detecting pin hole imperfections in coatings on uranium-metal objects. Such coated objects are contacted with a heated atmosphere of gaseous hydrogen and imperfections present in the coatings will allow the uranlum to react with the hydrogen to form uranium hydride. Since uranium hydride is less dense than uranium metal it will swell, causing enlargement of the coating defeot and rendering it visible.

  2. Characterization of RSI coating

    NASA Technical Reports Server (NTRS)

    Miller, A. D.; Garofalini, S. H.; Smiser, L. W.; Mueller, J. I.

    1973-01-01

    X-ray diffraction analyses on mullite, silica, and ceramic mullite fiber coating materials to investigate the effects of thermal cycling, show that ceramic mullite fiber coating porosity is little affected by cycling to 1250 C and that material pores are mostly smaller than 15 nm. Some mullite coatings experience a slight increase in crystobalite with somewhat increased porosity. Silica coatings show a marked tendency to precipitate cristobalite with increased porosity and dimensional instability.

  3. High efficiency turbine blade coatings

    SciTech Connect

    Youchison, Dennis L.; Gallis, Michail A.

    2014-06-01

    The development of advanced thermal barrier coatings (TBCs) of yttria stabilized zirconia (YSZ) that exhibit lower thermal conductivity through better control of electron beam - physical vapor deposition (EB-PVD) processing is of prime interest to both the aerospace and power industries. This report summarizes the work performed under a two-year Lab-Directed Research and Development (LDRD) project (38664) to produce lower thermal conductivity, graded-layer thermal barrier coatings for turbine blades in an effort to increase the efficiency of high temperature gas turbines. This project was sponsored by the Nuclear Fuel Cycle Investment Area. Therefore, particular importance was given to the processing of the large blades required for industrial gas turbines proposed for use in the Brayton cycle of nuclear plants powered by high temperature gas-cooled reactors (HTGRs). During this modest (~1 full-time equivalent (FTE)) project, the processing technology was developed to create graded TBCs by coupling ion beam-assisted deposition (IBAD) with substrate pivoting in the alumina-YSZ system. The Electron Beam - 1200 kW (EB-1200) PVD system was used to deposit a variety of TBC coatings with micron layered microstructures and reduced thermal conductivity below 1.5 W/m.K. The use of IBAD produced fully stoichiometric coatings at a reduced substrate temperature of 600°C and a reduced oxygen background pressure of 0.1 Pa. IBAD was also used to successfully demonstrate the transitioning of amorphous PVD-deposited alumina to the -phase alumina required as an oxygen diffusion barrier and for good adhesion to the substrate Ni2Al3 bondcoat. This process replaces the time consuming thermally grown oxide formation required before the YSZ deposition. In addition to the process technology, Direct Simulation Monte Carlo plume modeling and spectroscopic characterization of the PVD plumes were performed. The project consisted of five tasks. These included the

  4. Formation of titanium carbide coating with micro-porous structure

    NASA Astrophysics Data System (ADS)

    Luo, Yong; Ge, Shirong; Jin, Zhongmin; Fisher, John

    2010-03-01

    Micro-porous titanium carbide coating was successfully synthesized in a vacuum gas carburizing furnace by using a sequential diffusion technology. The composition and structure of the as-synthesized TiC were examined by X-ray diffraction, X-ray photoelectron spectroscopy (XPS) and glow discharge mass spectrometry (GDMS), and scanning electron microscopy (SEM). All of the XRD, XPS and GDMS analysis results indicate that carbon atoms effectively diffused into the titanium alloys and formed a uniform acicular TiC coating with micro-porous structure.

  5. PIT Coating Requirements Analysis

    SciTech Connect

    MINTEER, D.J.

    2000-10-20

    This study identifies the applicable requirements for procurement and installation of a coating intended for tank farm valve and pump pit interior surfaces. These requirements are intended to be incorporated into project specification documents and design media. This study also evaluates previously recommended coatings and identifies requirement-compliant coating products.

  6. Nanostructured Protective Coatings

    DTIC Science & Technology

    2006-01-01

    potential superior wear resistance properties. The Nanostructured Protective Coatings (NPC) program was designed to establish a collaborative team of...understanding of PVD parameters, depositing coatings on practical substrates such as the Ti6Al4V used for turbine blades , and developing a versatile...Nanostructured Protective Coatings (NPC) program was designed to establish a collaborative team of three entities (Pennsylvania State University

  7. Spin coating of electrolytes

    DOEpatents

    Stetter, Joseph R.; Maclay, G. Jordan

    1989-01-01

    Methods for spin coating electrolytic materials onto substrates are disclosed. More particularly, methods for depositing solid coatings of ion-conducting material onto planar substrates and onto electrodes are disclosed. These spin coating methods are employed to fabricate electrochemical sensors for use in measuring, detecting and quantifying gases and liquids.

  8. Ceramic with zircon coating

    NASA Technical Reports Server (NTRS)

    Wang, Hongyu (Inventor)

    2003-01-01

    An article comprises a silicon-containing substrate and a zircon coating. The article can comprise a silicon carbide/silicon (SiC/Si) substrate, a zircon (ZrSiO.sub.4) intermediate coating and an external environmental/thermal barrier coating.

  9. Commercial Fastener Coatings Doerken

    DTIC Science & Technology

    2010-06-01

    Phosphating* *partly recommended Dip Spinning Dipping Spraying Spin coating Conveyor oven box oven Inductive drying Pretreatment Coating Preheating...Curing Cooling Application Techniques - Dip Spin Coating Gurtbnd Cross BarTranspo" Band beiCifteiE Vo12one Vent llated Pre .Zone Cros~ Bar T ransrt

  10. THE STRUCTURE AND INTERDIFFUSIONAL DEGRADATION OF ALUMINIDE COATINGS ON OXIDE DISPERSION STRENGTHENED ALLOYS

    SciTech Connect

    Boone, D. H.; Crane, D. A.; Whittle, D. P.

    1981-04-01

    A study of the effects of oxide dispersion strengthened {ODS) superalloy composition and coating processing on the structure and diffusional stability of aluminide coatings was undertaken. Increasing substrate aluminum content results in the formation of a more typical nickel base superalloy aluminide coating structure that is more resistant to spallation during high temperature isothermal exposure. The coating application process also affected coating stability, a low aluminum, outward diffusion type resulting in greater apparent stability. A SEM deep etching and fractography examination technique was used in an attempt to establish the location and kinetics of void formation. Alurninide protective lifetimes are still found to be far short of the alloys rnechnital property capabilities.

  11. Bond strength and stress measurements in thermal barrier coatings

    SciTech Connect

    Gell, M.; Jordan, E.

    1995-10-01

    Thermal barrier coatings have been used extensively in aircraft gas turbines for more than 15 years to insulate combustors and turbine vanes from the hot gas stream. Plasma sprayed thermal barrier coatings (TBCs) provide metal temperature reductions as much as 300{degrees}F, with improvements in durability of two times or more being achieved. The introduction of TBCs deposited by electron beam physical vapor deposition (EB-PVD) processes in the last five years has provided a major improvement in durability and also enabled TBCs to be applied to turbine blades for improved engine performance. To meet the aggressive Advanced Turbine Systems goals for efficiency, durability and the environment, it will be necessary to employ thermal barrier coatings on turbine airfoils and other hot section components. For The successful application of TBCs to ATS engines with 2600{degrees}F turbine inlet temperatures and required component lives 10 times greater than those for aircraft gas turbine engines, it is necessary to develop quantitative assessment techniques for TBC coating integrity with time and cycles in ATS engines. Thermal barrier coatings in production today consist of a metallic bond coat, such as an MCrAlY overlay coating or a platinum aluminide (Pt-Al) diffusion coating. During heat treatment, both these coatings form a thin, tightly adherent alumina (Al{sub 2}O{sub 3}) film. Failure of TBC coatings in engine service occurs by spallation of the ceramic coating at or near the bond coat to alumina or the alumina to zirconia bonds. Thus, it is the initial strength of these bonds and the stresses at the bond plane, and their changes with engine exposure, that determines coating durability. The purpose of this program is to provide, for the first time, a quantitative assessment of TBC bond strength and bond plane stresses as a function of engine time and cycles.

  12. TiO2-coated carbon nanotubes: A redshift enhanced photocatalysis at visible light

    NASA Astrophysics Data System (ADS)

    Lu, Sheng-Yi; Tang, Chiung-Wen; Lin, Yu-Hsien; Kuo, Hsin-Fu; Lai, Yao-Cheng; Tsai, Meng-Yen; Ouyang, Hao; Hsu, Wen-Kuang

    2010-06-01

    Annealing of carbon nanotubes coated with thin and uniform TiO2 results in carbon diffusion into oxygen lattices and doping induced redshift is evident by an efficient photocatalysis at visible light. The underlying mechanism is discussed.

  13. COLLABORATIVE RESEARCH AND DEVELOPMENT (CR&D) Delivery Order 0020: Novel Low Friction Hard Coatings for Applications in Multiple Environments

    DTIC Science & Technology

    2008-02-01

    modulate diffusion (papers 4 and 5) and employ catalysis for the production of novel solid lubricant phases (paper 3) were explored. These materials...Filtered Arc -Magnetron Coatings. Part I: Coating Deposition Process and Basic Coating Properties Characterization. 11. Plasma Diagnostics of Hybrid...Adaptive Mo2N/MoS2/Ag Tribological Nanocomposite Coatings for Aerospace Applications. 16. Plasma Treatment of Carbon Nanotubes. 3 17. Electrical

  14. Influence of microstructure on laser damage threshold of IBS coatings

    SciTech Connect

    Stolz, C.J.; Genin, F.Y.; Kozlowski, M.R.

    1996-12-31

    Multilayer coatings deposited by ion-beam sputtering with amorphous layers were found to have lower damage thresholds at 1064 nm than similar coatings with crystalline layers. Interestingly, at higher fluences the damage was less severe for the amorphous coatings. The magnitude of the difference in damage thresholds between the two different microstructures was strongly influenced by the size of the tested area. To better understand the microstructure effects, single layers of HfO{sub 2} With different microstructures were studied using transmission electron microscopy, ellipsometery, and a photothermal deflection technique. Since the laser damage initiated at defects, the influence of thermal diffusivity on thermal gradients in nodular defects is also presented.

  15. Sealed glass coating of high temperature ceramic superconductors

    DOEpatents

    Wu, W.; Chu, C.Y.; Goretta, K.C.; Routbort, J.L.

    1995-05-02

    A method and article of manufacture of a lead oxide based glass coating on a high temperature superconductor is disclosed. The method includes preparing a dispersion of glass powders in a solution, applying the dispersion to the superconductor, drying the dispersion before applying another coating and heating the glass powder dispersion at temperatures below oxygen diffusion onset and above the glass melting point to form a continuous glass coating on the superconductor to establish compressive stresses which enhance the fracture strength of the superconductor. 8 figs.

  16. Diffusion bonding aeroengine components

    NASA Astrophysics Data System (ADS)

    Fitzpatrick, G. A.; Broughton, T.

    1988-10-01

    The use of diffusion bonding processes at Rolls-Royce for the manufacture of titanium-alloy aircraft engine components and structures is described. A liquid-phase diffusion bonding process called activated diffusion bonding has been developed for the manufacture of the hollow titanium wide chord fan blade. In addition, solid-state diffusion bonding is being used in the manufacture of hollow vane/blade airfoil constructions mainly in conjunction with superplastic forming and hot forming techniques.

  17. Hydrophilic polymer coated microporous membranes capable of use as a battery separator

    SciTech Connect

    Taskier, H.T.

    1984-03-20

    The present invention is directed to microporous membranes having a surfactant impregnated therein which is coated on at least one surface thereof with a polymer coating, such as cellulose acetate. The polymer coating possesses functional groups in the presence of an aqueous alkaline environment which permits it to undergo hydrogen bonding with water and to transport battery electrolyte through the coating by diffusion. The presence of the coating on the normally hydrophobic substrate membrane, when used in conjunction with a suitable surfactant, increases the wettability of the substrate membrane and thereby lowers its electrical resistance. The coating also serves to immobilize various soluble electrode derived ions at the coating-electrolyte interface thereby hindering their penetration into the pores of the substrate microporous membrane. Consequently, the plugging of the pores of the substrate membrane by these ions is substantially reduced thereby increasing the life of a battery in which said coated membranes are used as battery separators.

  18. Aircraft surface coatings

    NASA Technical Reports Server (NTRS)

    1982-01-01

    Liquid, spray on elastomeric polyurethanes are selected and investigated as best candidates for aircraft external protective coatings. Flight tests are conducted to measure drag effects of these coatings compared to paints and a bare metal surface. The durability of two elastometric polyurethanes are assessed in airline flight service evaluations. Laboratory tests are performed to determine corrosion protection properties, compatibility with aircraft thermal anti-icing systems, the effect of coating thickness on erosion durability, and the erosion characteristics of composite leading edges-bare and coated. A cost and benefits assessment is made to determine the economic value of various coating configurations to the airlines.

  19. Antibacterial polymer coatings.

    SciTech Connect

    Wilson, Mollye C.; Allen, Ashley N.; Barnhart, Meghan; Tucker, Mark David; Hibbs, Michael R.

    2009-09-01

    A series of poly(sulfone)s with quaternary ammonium groups and another series with aldehyde groups are synthesized and tested for biocidal activity against vegetative bacteria and spores, respectively. The polymers are sprayed onto substrates as coatings which are then exposed to aqueous suspensions of organisms. The coatings are inherently biocidal and do not release any agents into the environment. The coatings adhere well to both glass and CARC-coated coupons and they exhibit significant biotoxicity. The most effective quaternary ammonium polymers kills 99.9% of both gram negative and gram positive bacteria and the best aldehyde coating kills 81% of the spores on its surface.

  20. Thermal barrier coating system

    NASA Technical Reports Server (NTRS)

    Stecura, S.; Leibert, C. H. (Inventor)

    1977-01-01

    A coating system which contains a bond coating and a thermal barrier coating is applied to metal surfaces such as turbine blades and provides both low thermal conductivity and improved adherence when exposed to high temperature gases or liquids. The bond coating contains NiCrAlY and the thermal barrier coating contains a reflective oxide. The reflective oxides ZrO2-Y2O3 and ZrO2-MgO have demonstrated significant utility in high temperature turbine applications.

  1. Thermal Barrier Coatings

    NASA Technical Reports Server (NTRS)

    1993-01-01

    In order to reduce heat transfer between a hot gas heat source and a metallic engine component, a thermal insulating layer of material is placed between them. This thermal barrier coating is applied by plasma spray processing the thin films. The coating has been successfully employed in aerospace applications for many years. Lewis Research Center, a leader in the development engine components coating technology, has assisted Caterpillar, Inc. in applying ceramic thermal barrier coatings on engines. Because these large engines use heavy fuels containing vanadium, engine valve life is sharply decreased. The barrier coating controls temperatures, extends valve life and reduces operating cost. Additional applications are currently under development.

  2. Degradation of nonmodified and rhodium modified aluminide coating deposited on CMSX 4 superalloy.

    PubMed

    Zagula-Yavorska, Maryana; Wierzbińska, Małgorzata; Gancarczyk, Kamil; Sieniawski, Jan

    2016-07-01

    The Ni-base superalloy CMSX 4 used in the turbine blades of aircraft engines was coated with rhodium layer (0.5-μm thick). Next coated CMSX 4 superalloy was aluminized by the CVD method. The rhodium modified aluminide coating and nonmodified aluminide coating were oxidized at 1100°C at the air atmosphere. The rhodium modified aluminide coating showed about twice better oxidation resistance than the nonmodified one. The spallation equal 62% of the total area was observed on the surface of the nonmodified coating whereas only 36% spallation area was observed on the surface of the rhodium modified aluminide coating after the oxidation test. The oxide layer formed on the surface of the nonmodified coating was composed of nonprotective (Ni,Cr)Al2 O4 and (Ni,Cr)O phases. Aluminium in the coating reacts with oxygen, forming a protective α-Al2 O3 oxide on the surface of the rhodium modified aluminide coating. When the oxide cracks and spalls due to oxidation, additional aluminium from the coating diffuses to the surface to form the oxide. The presence of protective Al2 O3 oxide on the surface of the rhodium modified aluminide coating slows coating degradation. Therefore, rhodium modified aluminide coating has better oxidation resistance than the nonmodified one.

  3. Carbide coated fibers in graphite-aluminum composites

    NASA Technical Reports Server (NTRS)

    Imprescia, R. J.; Levinson, L. S.; Reiswig, R. D.; Wallace, T. C.; Williams, J. M.

    1975-01-01

    The study of protective-coupling layers of refractory metal carbides on the graphite fibers prior to their incorporation into composites is presented. Such layers should be directly wettable by liquid aluminum and should act as diffusion barriers to prevent the formation of aluminum carbide. Chemical vapor deposition was used to uniformly deposit thin, smooth, continuous coats of ZrC on the carbon fibers of tows derived from both rayon and polyacrylonitrile. A wet chemical coating of the fibers, followed by high-temperature treatment, was used, and showed promise as an alternative coating method. Experiments were performed to demonstrate the ability of aluminum alloys to wet carbide surfaces. Titanium carbide, zirconium carbide and carbide-coated graphite surfaces were successfully wetted. Results indicate that initial attempts to wet surfaces of ZrC-coated carbon fibers appear successful.

  4. Diffusion of tungsten hexafluoride

    NASA Astrophysics Data System (ADS)

    Winkelmann, J.

    This document is part of Subvolume A `Gases in Gases, Liquids and their Mixtures' of Volume 15 `Diffusion in Gases, Liquids and Electrolytes' of Landolt-Börnstein Group IV `Physical Chemistry'. It is part of the chapter of the chapter `Diffusion in Pure Gases' and contains data on diffusion of tungsten hexafluoride

  5. Reduce Confusion about Diffusion.

    ERIC Educational Resources Information Center

    Hebrank, Mary R.

    1997-01-01

    Presents activities that allow students to explore the fundamental but poorly understood concept of diffusion by appealing to their kinesthetic senses first, then challenging their analytical skills as they try to deduce the mathematical principle involved. Presents a computer simulation of diffusion and discusses diffusion's limitations and…

  6. Diffusion Strategy Guide.

    ERIC Educational Resources Information Center

    McCutcheon, James R.; Sanders, John R.

    A methodology is presented for planning and managing the spread of educational innovations. The first portion of the guide develops a theoretical framework for diffusion which summarizes and capitalizes on the latest marketing and on the latest marketing and diffusion research findings. Major stages in the diffusion paradigm discussed include…

  7. A Student Diffusion Activity

    NASA Astrophysics Data System (ADS)

    Kutzner, Mickey; Pearson, Bryan

    2017-02-01

    Diffusion is a truly interdisciplinary topic bridging all areas of STEM education. When biomolecules are not being moved through the body by fluid flow through the circulatory system or by molecular motors, diffusion is the primary mode of transport over short distances. The direction of the diffusive flow of particles is from high concentration toward low concentration.

  8. Handbook on atmospheric diffusion

    SciTech Connect

    Hanna, S.R.; Briggs, G.A.; Hosker, R.P. Jr.

    1982-01-01

    Basic meteorological concepts are covered as well as plume rise, source effects, and diffusion models. Chapters are included on cooling tower plumes and urban diffusion. Suggestions are given for calculating diffusion in special situations, such as for instantaneous releases over complex terrain, over long distances, and during times when chemical reactions or dry or wet deposition are important. (PSB)

  9. Measurement of acid diffusion from PAG in photoresists by using TOF-SIMS with GCIB

    NASA Astrophysics Data System (ADS)

    Man, Naoki; Sekiguchi, Atsushi; Matsumoto, Yoko

    2015-03-01

    The role of photoresist has become more important for down scaling of electric devises. One of the key factors which identify the photoresist is a diffusion of acid through the lithography process. The `top coat method' was proposed for measuring the distance of diffusion of acid which was generated from PAG and calculating the diffusion coefficient1-3. In this method, top coat material containing PAG (2nd layer) is coated on a PAG-free resist (1st layer), then the exposure and PEB processes are performed. The generated acid in 2nd layer during the exposure diffuses into 1st layer when the PEB is performed. After that, we can obtain the acid diffusion length based on the quantity of film removed by the development. In this work, we applied TOF-SIMS measurement with gas cluster ion beam (GCIB) etching to the samples that were prepared for top coat method. This measurement has revealed the distribution of diffusing PAG and residual protecting groups of the resin in the resist (1st layer). The diffusion length of the acid which is obtained by the top coat method has corresponded to the depth profile of the acid and the deprotection rate which is acquired by TOFSIMS with GCIB. We can estimate the marginal deprotection rate which is needed for the development by the result of these two methods. It has also been clear that the distributions of acid shifted into the resist according to the PEB temperature.

  10. Fatigue damage modeling for coated single crystal superalloys

    NASA Technical Reports Server (NTRS)

    Nissley, David M.

    1988-01-01

    A high temperature, low-cycle fatigue life prediction method for coated single crystal nickel-base superalloys is being developed. The method is being developed for use in predicting crack initiation life of coated single crystal turbine airfoils. Although the models are being developed using coated single crystal PWA 1480, they should be readily adaptable to other coated nickel-base single crystal materials. The coatings choosen for this effort were of two generic types: a low pressure plasma sprayed NiCoCrAlY overlay, designated PWA 286, and an aluminide diffusion, designated PWA 273. In order to predict the useful crack initiation life of airfoils, the constitutive and failure behavior of the coating/substrate combination must be taken into account. Coatings alter the airfoil surface microstructure and are a primary source from which cracks originate. The adopted life prediction approach addresses this complexity by separating the coating and single crystal crack initiation regimes. This provides a flexible means for using different life model formulations for the coating and single crystal materials. At the completion of this program, all constitutive and life model formulations will be available in equation form and as software. The software will use the MARC general purpose finite element code to drive the constitutive models and calculate life parameters.

  11. Practical field repair of fused slurry silicide coating for space shuttle t.p.s.

    NASA Technical Reports Server (NTRS)

    Reznik, B. D.

    1971-01-01

    Study of short-time high-temperature diffusion treatments as part of a program of development of methods of reapplying fused slurry silicide coating in the field. The metallographic structure and oxidation behavior of R512E applied to Cb-752 coated under simulated field repair conditions was determined. Oxidation testing in reduced pressure environment has shown that performance equivalent to furnace-processed specimens can be obtained in a two-minute diffusion at 2700 F.

  12. Bacillus subtilis Spore Coat

    PubMed Central

    Driks, Adam

    1999-01-01

    In response to starvation, bacilli and clostridia undergo a specialized program of development that results in the production of a highly resistant dormant cell type known as the spore. A proteinacious shell, called the coat, encases the spore and plays a major role in spore survival. The coat is composed of over 25 polypeptide species, organized into several morphologically distinct layers. The mechanisms that guide coat assembly have been largely unknown until recently. We now know that proper formation of the coat relies on the genetic program that guides the synthesis of spore components during development as well as on morphogenetic proteins dedicated to coat assembly. Over 20 structural and morphogenetic genes have been cloned. In this review, we consider the contributions of the known coat and morphogenetic proteins to coat function and assembly. We present a model that describes how morphogenetic proteins direct coat assembly to the specific subcellular site of the nascent spore surface and how they establish the coat layers. We also discuss the importance of posttranslational processing of coat proteins in coat morphogenesis. Finally, we review some of the major outstanding questions in the field. PMID:10066829

  13. Coatings for directional eutectics

    NASA Technical Reports Server (NTRS)

    Rairden, J. R.; Jackson, M. R.

    1976-01-01

    Significant advances have been made in the development of an environmentally stable coating for a very high strength, directionally solidified eutectic alloy designated NiTaC-13. Three duplex (two-layer) coatings survived 3,000 hours on a cyclic oxidation test (1,100 C to 90 C). These coatings were fabricated by first depositing a layer of NiCrAl(Y) by vacuum evaporation from an electron beam heated source, followed by depositing an aluminizing overlayer. The alloy after exposure with these coatings was denuded of carbide fibers at the substrate/coating interface. It was demonstrated that TaC fiber denudation can be greatly retarded by applying a carbon-bearing coating. The coating was applied by thermal spraying followed by aluminization. Specimens coated with NiCrAlCY+Al survived over 2,000 hours in the cyclic oxidation test with essentially no TaC denudation. Coating ductility was studied for coated and heat-treated bars, and stress rupture life at 871 C and 1,100 C was determined for coated and cycled bars.

  14. Strain isolated ceramic coatings

    NASA Technical Reports Server (NTRS)

    Tolokan, R. P.; Brady, J. B.; Jarrabet, G. P.

    1985-01-01

    Plasma sprayed ceramic coatings are used in gas turbine engines to improve component temperature capability and cooling air efficiency. A compliant metal fiber strain isolator between a plasma sprayed ceramic coating and a metal substrate improves ceramic durability while allowing thicker coatings for better insulation. Development of strain isolated coatings has concentrated on design and fabrication of coatings and coating evaluation via thermal shock testing. In thermal shock testing, five types of failure are possible: buckling failure im compression on heat up, bimetal type failure, isothermal expansion mismatch failure, mudflat cracking during cool down, and long term fatigue. A primary failure mode for thermally cycled coatings is designated bimetal type failure. Bimetal failure is tensile failure in the ceramic near the ceramic-metal interface. One of the significant benefits of the strain isolator is an insulating layer protecting the metal substrate from heat deformation and thereby preventing bimetal type failure.

  15. Coated Aerogel Beads

    NASA Technical Reports Server (NTRS)

    Littman, Howard (Inventor); Plawsky, Joel L. (Inventor); Paccione, John D. (Inventor)

    2014-01-01

    Methods and apparatus for coating particulate material are provided. The apparatus includes a vessel having a top and a bottom, a vertically extending conduit having an inlet in the vessel and an outlet outside of the vessel, a first fluid inlet in the bottom of the vessel for introducing a transfer fluid, a second fluid inlet in the bottom of the vessel for introducing a coating fluid, and a fluid outlet from the vessel. The method includes steps of agitating a material, contacting the material with a coating material, and drying the coating material to produce a coated material. The invention may be adapted to coat aerogel beads, among other materials. A coated aerogel bead and an aerogel-based insulation material are also disclosed.

  16. Three-Dimensional Structure Analysis and Percolation Properties of a Barrier Marine Coating

    PubMed Central

    Chen, Bo; Guizar-Sicairos, Manuel; Xiong, Gang; Shemilt, Laura; Diaz, Ana; Nutter, John; Burdet, Nicolas; Huo, Suguo; Mancuso, Joel; Monteith, Alexander; Vergeer, Frank; Burgess, Andrew; Robinson, Ian

    2013-01-01

    Artificially structured coatings are widely employed to minimize materials deterioration and corrosion, the annual direct cost of which is over 3% of the gross domestic product (GDP) for industrial countries. Manufacturing higher performance anticorrosive coatings is one of the most efficient approaches to reduce this loss. However, three-dimensional (3D) structure of coatings, which determines their performance, has not been investigated in detail. Here we present a quantitative nano-scale analysis of the 3D spatial structure of an anticorrosive aluminium epoxy barrier marine coating obtained by serial block-face scanning electron microscopy (SBFSEM) and ptychographic X-ray computed tomography (PXCT). We then use finite element simulations to demonstrate how percolation through this actual 3D structure impedes ion diffusion in the composite materials. We found the aluminium flakes align within 15° of the coating surface in the material, causing the perpendicular diffusion resistance of the coating to be substantially higher than the pure epoxy. PMID:23378910

  17. Materials for Advanced Turbine Engines (MATE). Project 4: Erosion resistant compressor airfoil coating

    NASA Technical Reports Server (NTRS)

    Rashid, J. M.; Freling, M.; Friedrich, L. A.

    1987-01-01

    The ability of coatings to provide at least a 2X improvement in particulate erosion resistance for steel, nickel and titanium compressor airfoils was identified and demonstrated. Coating materials evaluated included plasma sprayed cobalt tungsten carbide, nickel carbide and diffusion applied chromium plus boron. Several processing parameters for plasma spray processing and diffusion coating were evaluated to identify coating systems having the most potential for providing airfoil erosion resistance. Based on laboratory results and analytical evaluations, selected coating systems were applied to gas turbine blades and evaluated for surface finish, burner rig erosion resistance and effect on high cycle fatigue strength. Based on these tests, the following coatings were recommended for engine testing: Gator-Gard plasma spray 88WC-12Co on titanium alloy airfoils, plasma spray 83WC-17Co on steel and nickel alloy airfoils, and Cr+B on nickel alloy airfoils.

  18. Engineering the microstructure and permeability of thin multilayer latex biocatalytic coatings containing E. coli.

    PubMed

    Lyngberg, O K; Ng, C P; Thiagarajan, V; Scriven, L E; Flickinger, M C

    2001-01-01

    The microstructure and permeability of rehydrated 20-100 microm thick partially coalesced (vinyl-actetate acrylic copolymer) SF091 latex coatings and a 118 microm thick model trilayer biocatalytic coating consisting of two sealant SF091 layers containing a middle layer of viable E. coli HB101 + latex were studied as delaminated films in a diffusion apparatus with KNO(3) as the diffussant. The permeability of the hydrated coatings is due to diffusive transport through the pore space between the partially coalesced SF091 latex particles. Coating microstructure was visualized by fast freeze cryogenic scanning electron microscopy (cryo-SEM). The effective diffusion coefficient of SF091 latex coatings (diffusive permeability/film thickness) was determined as the ratio of the effective diffusivity of KNO(3) to its diffusivity in water (D(eff)/D). Polymer particle coalescence was arrested by two methods to increase coating permeability. The first used glycerol with coating drying at 4 degrees C, near the glass transition temperature (T(g)). The second method used sucrose or trehalose as a filler to arrest coalescence; the filler was then dissolved away. D(eff)/D was measured as a function of film thickness; content of glycerol, sucrose, and trehalose; drying time; and rehydration time. D(eff)/D varied from 3 x 10(-4) for unmodified SF091 coatings to 6.8 x 10(-2) for coatings containing sucrose. D(eff)/D was reduced by the flattening of latex particles against the surface of the solid substrate, as well as by the presence of the colloid stabilizer hydroxyethylcellulose (HEC). When corrected for the flattened particle layer, D(eff)/D of HEC-free coatings was as high as 0.20, which agreed with the value predicted from analysis of cryo-SEM images of the coat surface. D(eff)/D decreased by one-half in approximately 5 days in rehydrated SF091 coatings, indicating that significant wet coalescence occurs after glycerol, sucrose, or trehalose are leached from the films. D

  19. Combustion chemical vapor desposited coatings for thermal barrier coating systems

    SciTech Connect

    Hampikian, J.M.; Carter, W.B.

    1995-10-01

    The new deposition process, combustion chemical vapor deposition, shows a great deal of promise in the area of thermal barrier coating systems. This technique produces dense, adherent coatings, and does not require a reaction chamber. Coatings can therefore be applied in the open atmosphere. The process is potentially suitable for producing high quality CVD coatings for use as interlayers between the bond coat and thermal barrier coating, and/or as overlayers, on top of thermal barrier coatings.

  20. Effect of film thickness and filler properties on sulphuric acid permeation in various commercially available epoxy mortar coatings.

    PubMed

    Valix, M; Mineyama, H; Chen, C; Cheung, W H; Shi, J; Bustamante, H

    2011-01-01

    The performance of various commercially available epoxy mortar coatings was compared by measuring their sulphuric acid diffusivity. Apparent diffusivities, which were measured gravimetrically, were found to be dependent on coating tortuosity. In composite materials like epoxy mortars, the tortuosity was determined by filler properties and polymer alignment. Tortuosity was found to depend on the filler size, their dispersion, filler aspect ratio and concentration. The order and greater alignment of polymer aggregates, which characterises thinner coatings effects higher tortuosity and thus lower permeabilities. The result is that sulphuric acid diffusivities were observed to increase with coating thickness, which challenges the notion that greater coating thicknesses provide greater protection or environmental barrier. The effect of film thickness and filler properties observed in this study has significant implications to the current selection of coatings and sewer protection.

  1. Aluminide Coatings for Power-Generation Applications

    SciTech Connect

    Zhang, Y

    2003-11-17

    Aluminide coatings are of interest for many high temperature applications because of the possibility of improving the oxidation of structural alloys by forming a protective external alumina scale. In order to develop a comprehensive lifetime evaluation approach for aluminide coatings used in fossil energy systems, some of the important issues have been addressed in this report for aluminide coatings on Fe-based alloys (Task I) and on Ni-based alloys (Task II). In Task I, the oxidation behavior of iron aluminide coatings synthesized by chemical vapor deposition (CVD) was studied in air + 10vol.% H{sub 2}O in the temperature range of 700-800 C and the interdiffusion behavior between the coating and substrate was investigated in air at 500-800 C. Commercial ferritic (Fe-9Cr-1Mo) and type 304L (Fe-18Cr-9Ni, nominally) austenitic stainless steels were used as the substrates. For the oxidation study, the as-deposited coating consisted of a thin (<5 {micro}m), Al-rich outer layer above a thicker (30-50 {micro}m), lower Al inner layer. The specimens were cycled to 1000 1-h cycles at 700 C and 500 1-h cycles at 800 C, respectively. The CVD coating specimens showed excellent performance in the water vapor environment at both temperatures, while the uncoated alloys were severely attacked. These results suggest that an aluminide coating can substantially improve resistance to water vapor attack under these conditions. For the interdiffusion study, the ferritic and austenitic steels were coated with relatively thicker aluminide coatings consisting of a 20-25 {micro}m outer layer and a 150-250 {micro}m inner layer. The composition profiles before and after interdiffusion testing (up to 5,000h) were measured by electron probe microanalysis (EPMA). The decrease of the Al content at the coating surface was not significant after extended diffusion times ({le} 5,000h) at temperatures {le} 700 C. More interdiffusion occurred at 800 C in coatings on both Fe- 9Cr-1Mo and 304L alloys; a

  2. Tailored coatings for hardfacing

    SciTech Connect

    Dustoor, M.R.; Moskowitz, L.N.

    1984-01-01

    An update on Conforma Clad coatings, first presented at the 1982 National Powder Metallurgy Conference in Montreal, Canada, is presented. The major advantage is the ability to offer selective-area coatings in a wide range of thicknesses and material choices while retaining dimensional and edge control of the coating. Complex geometries can be coated with a high materials utilization and with coating properties tailored to the end application. Porosity and bond strength values can match or exceed those seen with the best commercially available thermal sprayed coatings. The ability of the process to balance abrasion resistance and toughness requirements for a specific wear mode, is illustrated by microstructural control of the size, shape and density of carbide particles contained in the coatings. Dry sand abrasive test data are provided on Conforma Clad coatings and competitive processes. Ongoing developments of non-furnace fusion techniques, such as laser cladding, are presented and the microstructures compared with those obtained with conventional coating processes. Commercial applications for these coatings are highlighted with some typical examples.

  3. Volatile species in halide-activated-diffusion coating packs

    NASA Technical Reports Server (NTRS)

    Bianco, Robert; Rapp, Robert A.; Jacobson, Nathan S.

    1992-01-01

    An atmospheric pressure sampling mass spectrometer was used to identify the vapor species generated in a halide-activated cementation pack. Pack powder mixtures containing a Cr-Al binary masteralloy powder, an NH4Cl activator salt, and either ZrO2 or Y2O3 (or neither) were analyzed at 1000 C. Both the equilibrium calculations for the pack and mass spectrometer results indicated that volatile AlCl(x) and CrCl(y) species were generated by the pack powder mixture; in packs containing the reactive element oxide, volatile ZrCl(z) and YCl(w) species were formed by the conversion of their oxide sources.

  4. Palladium-modified aluminide coatings: Mechanisms of formation

    SciTech Connect

    Lamesle, P.; Steinmetz, P.; Steinmetz, J.; Alperine, S.

    1995-02-01

    The need to increase the efficiency of turbo engines has led manufacturers to increase the temperature of gases at the exhaust of the combustion chamber. Another limiting factor for the lifetime of blades or vanes used in gas turbines is hot corrosion due to the condensation of alkaline sulfate produced by the oxidation of sulfur contained in kerosene or fuels. To overcome these problems, the use of protective coatings has come into general use. A systematic investigation of the influence of Pd-Ni predeposit alloys on the microstructure and composition of aluminum diffusion coatings has been conducted on Ni base superalloys (mainly IN738). Their metallurgical structure has been studied with a special emphasis on the nature of the phases and distribution of the various elements throughout the coating section. A two-layer structure similar to that formed on simple aluminide coatings is observed whatever the type of aluminizing treatment (low and high aluminum activity, pack of vapor-phase coating). The superficial layer is, however, very different from that observed in simple aluminide coatings, since it is constituted with a ternary PdNi aluminide. Palladium concentration profiles, which significantly differ when using low or high activity cements, and the results of a study of the ternary Ni-Pd-Al phase diagram, provide qualitative indications concerning the coatings` growth processes. Palladium, if present at a sufficient level, enhances Al diffusion in the beta phase. In the case of low activity processes, a consequence of this increase of Al diffusion flux is the location of an NiAl reaction zone inside the coating.

  5. Isothermal Oxidation Behavior of VC and Columnar Structured Thermal Barrier Coatings Deposited by Suspension Plasma Spray Technology

    NASA Astrophysics Data System (ADS)

    Li, Xiaolong; Yang, Qi; Huang, Xiao; Tang, Zhaolin

    2015-08-01

    The effects of different thermal barrier coating (TBC) top coat structures and substrate alloys on the isothermal oxidation behaviors of TBC systems were investigated at 1080 °C in lab air. The tested TBC systems consisted of two nickel-based superalloy substrates (CMSX-4 and IN738LC), a platinum aluminide bond coat and two 8YSZ top coats (vertical cracked and columnar structured). Samples with IN738LC substrate demonstrated longer isothermal oxidation lives than the counterparts with CMSX-4 substrate. Outward refractory elemental diffusion in coating systems with CMSX-4 substrate and void formation at the interface between thermally grown oxide and bond coat was found to be responsible for the early failure of TBCs. Columnar structured YSZ top coat seemed to provide better protection of the bond coating and substrate, marginally delaying the failure of the both coating systems with IN738LC and CMSX-4.

  6. Coatings for graphite fibers

    NASA Technical Reports Server (NTRS)

    Galasso, F. S.; Scola, D. A.; Veltri, R. D.

    1980-01-01

    Graphite fibers released from composites during burning or an explosion caused shorting of electrical and electronic equipment. Silicon carbide, silica, silicon nitride and boron nitride were coated on graphite fibers to increase their electrical resistances. Resistances as high as three orders of magnitude higher than uncoated fiber were attained without any significant degradation of the substrate fiber. An organo-silicone approach to produce coated fibers with high electrical resistance was also used. Celion 6000 graphite fibers were coated with an organo-silicone compound, followed by hydrolysis and pyrolysis of the coating to a silica-like material. The shear and flexural strengths of composites made from high electrically resistant fibers were considerably lower than the shear and flexural strengths of composites made from the lower electrically resistant fibers. The lower shear strengths of the composites indicated that the coatings on these fibers were weaker than the coating on the fibers which were pyrolyzed at higher temperature.

  7. Electrospark deposition coatings

    NASA Astrophysics Data System (ADS)

    Sheely, W. F.

    1986-11-01

    Hard surfacing for wear resistant and low-friction coatings has been improved by means of advances in the computer controls in electronic circuitry of the electrospark deposition (ESD) process. coatings of nearly any electrically conductive metal alloy or cermet can be deposited on conductive materials. Thickness is usually two mils or less, but can be as high as 10 mils. ESD coatings can quadrupole cutting tool life.

  8. Optical coating in space

    NASA Technical Reports Server (NTRS)

    Bunner, A. N.

    1983-01-01

    A technological appraisal of the steps required to approach the goal of in-situ optical coating, cleaning and re-coating the optical elements of a remote telescope in space is reported. Emphasis is placed on the high ultraviolet throughput that a telescope using bare aluminum mirrors would offer. A preliminary design is suggested for an Orbital Coating Laboratory to answer basic technical questions.

  9. Electrospark deposition coatings

    SciTech Connect

    Sheely, W.F.

    1986-11-19

    Hard surfacing for wear resistant and low-friction coatings has been improved by means of advances in the computer controls in electronic circuitry of the electrospark deposition (ESD) process. coatings of nearly any electrically conductive metal alloy or cermet can be deposited on conductive materials. Thickness is usually two mils or less, but can be as high as 10 mils. ESD coatings can quadrupole cutting tool life. (DLC)

  10. Solar selective absorption coatings

    DOEpatents

    Mahoney, Alan R.; Reed, Scott T.; Ashley, Carol S.; Martinez, F. Edward

    2003-10-14

    A new class of solar selective absorption coatings are disclosed. These coatings comprise a structured metallic overlayer such that the overlayer has a sub-micron structure designed to efficiently absorb solar radiation, while retaining low thermal emissivity for infrared thermal radiation. A sol-gel layer protects the structured metallic overlayer from mechanical, thermal, and environmental degradation. Processes for producing such solar selective absorption coatings are also disclosed.

  11. Solar selective absorption coatings

    DOEpatents

    Mahoney, Alan R.; Reed, Scott T.; Ashley, Carol S.; Martinez, F. Edward

    2004-08-31

    A new class of solar selective absorption coatings are disclosed. These coatings comprise a structured metallic overlayer such that the overlayer has a sub-micron structure designed to efficiently absorb solar radiation, while retaining low thermal emissivity for infrared thermal radiation. A sol-gel layer protects the structured metallic overlayer from mechanical, thermal, and environmental degradation. Processes for producing such solar selective absorption coatings are also disclosed.

  12. DEVELOPMENT OF PROTECTIVE COATING FOR TANTALUM BASE ALLOYS.

    DTIC Science & Technology

    TANTALUM ALLOYS, PROTECTIVE TREATMENTS), (*REFRACTORY COATINGS , SILICIDES ), TUNGSTEN ALLOYS, OXIDATION, OXIDES, OXYGEN, DIFFUSION, HIGH TEMPERATURE...HAFNIUM COMPOUNDS, ZIRCONIUM COMPOUNDS, NIOBIUM ALLOYS, VANADIUM ALLOYS, THERMAL EXPANSION, THERMAL STRESSES, MICROSTRUCTURE, YTTRIUM COMPOUNDS...TANTALUM COMPOUNDS, ADDITIVES, ALUMINUM, BORON, CHROMIUM, MANGANESE, MOLYBDENUM, TITANIUM, TUNGSTEN, VANADIUM, NIOBIUM , SODIUM COMPOUNDS, FLUORIDES, SILICON

  13. Guanidine Soaps As Vehicles For Coating Ceramic Fibers

    NASA Technical Reports Server (NTRS)

    Philipp, Warren H.; Veitch, Lisa C.; Jaskowiak, Martha H.

    1994-01-01

    Soaps made from strong organic base guanidine and organic fatty acids serve as vehicles and binders for coating ceramic fibers, various smooth substrates, and other problematic surfaces with thin precious-metal or metal-oxide films. Films needed to serve as barriers to diffusion in fiber/matrix ceramic composite materials. Guanidine soaps entirely organic and burn off, leaving no residues.

  14. Graphene as a diffusion barrier for isomorphous systems: Cu-Ni system

    NASA Astrophysics Data System (ADS)

    Roy, Apurba; Punith Kumar, M. K.; Srivastava, Chandan

    2016-02-01

    Electrochemical exfoliation technique using the pyrophosphate anion derived from tetra sodium pyrophosphate was employed to produce graphene. As-synthesized graphene was then drop dried over a cold rolled Cu sheet. Ni coating was then electrodeposited over bare Cu and graphene-Cu substrates. Both substrates were then isothermally annealed at 800 °C for 3 h. WDS analysis showed substantial atomic diffusion in annealed Ni-Cu sample. Cu-graphene-Ni sample, on the other hand, showed negligible diffusion illustrating the diffusion barrier property of the graphene coating.

  15. Zinc phosphate conversion coatings

    DOEpatents

    Sugama, T.

    1997-02-18

    Zinc phosphate conversion coatings for producing metals which exhibit enhanced corrosion prevention characteristics are prepared by the addition of a transition-metal-compound promoter comprising a manganese, iron, cobalt, nickel, or copper compound and an electrolyte such as polyacrylic acid, polymethacrylic acid, polyitaconic acid and poly-L-glutamic acid to a phosphating solution. These coatings are further improved by the incorporation of Fe ions. Thermal treatment of zinc phosphate coatings to generate {alpha}-phase anhydrous zinc phosphate improves the corrosion prevention qualities of the resulting coated metal. 33 figs.

  16. Zinc phosphate conversion coatings

    DOEpatents

    Sugama, Toshifumi

    1997-01-01

    Zinc phosphate conversion coatings for producing metals which exhibit enhanced corrosion prevention characteristics are prepared by the addition of a transition-metal-compound promoter comprising a manganese, iron, cobalt, nickel, or copper compound and an electrolyte such as polyacrylic acid, polymethacrylic acid, polyitaconic acid and poly-L-glutamic acid to a phosphating solution. These coatings are further improved by the incorporation of Fe ions. Thermal treatment of zinc phosphate coatings to generate .alpha.-phase anhydrous zinc phosphate improves the corrosion prevention qualities of the resulting coated metal.

  17. Aircraft surface coatings

    NASA Technical Reports Server (NTRS)

    1983-01-01

    A series of studies in which films and liquid spray-on materials were evaluated in the laboratory for transport aircraft external surface coatings are summarized. Elastomeric polyurethanes were found to best meet requirements. Two commercially available products, CAAPCO B-274 and Chemglaze M313, were subjected to further laboratory testing, airline service evaluations, and drag-measurement flight tests. It was found that these coatings were compatible with the severe operating environment of airlines and that coatings reduced airplane drag. An economic analysis indicated significant dollar benefits to airlines from application of the coatings.

  18. Coatings for Graphite Fibers

    NASA Technical Reports Server (NTRS)

    Galasso, F. S.; Scola, D. A.; Veltri, R. D.

    1980-01-01

    Several approaches for applying high resistance coatings continuously to graphite yarn were investigated. Two of the most promising approaches involved (1) chemically vapor depositing (CVD) SiC coatings on the surface of the fiber followed by oxidation, and (2) drawing the graphite yarn through an organo-silicone solution followed by heat treatments. In both methods, coated fibers were obtained which exhibited increased electrical resistances over untreated fibers and which were not degraded. This work was conducted in a previous program. In this program, the continuous CVD SiC coating process used on HTS fiber was extended to the coating of HMS, Celion 6000, Celion 12000 and T-300 graphite fiber. Electrical resistances three order of magnitude greater than the uncoated fiber were measured with no significant degradation of the fiber strength. Graphite fibers coated with CVD Si3N4 and BN had resistances greater than 10(exp 6) ohm/cm. Lower pyrolysis temperatures were used in preparing the silica-like coatings also resulting in resistances as high as three orders of magnitude higher than the uncoated fiber. The epoxy matrix composites prepared using these coated fibers had low shear strengths indicating that the coatings were weak.

  19. Oxide coating development

    SciTech Connect

    Stinton, D.P.

    1995-06-01

    Monolithic SiC heat exchangers and fiber-reinforced SiC-matrix composite heat exchangers and filters are susceptible to corrosion by alkali metals at elevated temperatures. Protective coatings are currently being developed to isolate the SiC materials from the corrodants. Unfortunately, these coatings typically crack and spall when applied to SiC substrates. The purpose of this task is to determine the feasibility of using a compliant material between the protective coating and the substrate. The low-modulus compliant layer could absorb stresses and eliminate cracking and spalling of the protective coatings.

  20. Hereditary Diffuse Infiltrating Retinoblastoma.

    PubMed

    Schedler, Katharina J E; Traine, Peter G; Lohmann, Dietmar R; Haritoglou, Christos; Metz, Klaus A; Rodrigues, Eduardo B

    2016-01-01

    Retinoblastoma is one of the most common childhood cancers. The diffuse infiltrating retinoblastoma is a rare subtype of this neoplasm. The majority of cases of diffuse infiltrating retinoblastoma are unilateral and occur sporadically. Herein we report on a family with three children affected by retinoblastoma, among them one girl with diffuse infiltrating retinoblastoma. This girl was diagnosed at the age of 8 years with a unilateral diffuse infiltrating retinoblastoma. By contrast, the two brothers became clinically apparent in the first 2 years of life with bilateral retinoblastoma. The parents were clinically unremarkable. Genetic analysis of RB1 gene was performed. The girl with diffuse infiltrating RB was found to be heterozygous for an oncogenic mutation in the RB1 gene that was also carried by both brothers and the father of the family. These results show that diffuse infiltrating retinoblastoma can develop on the background of a hereditary predisposition to retinoblastoma.

  1. Polymer coatings as separator layers for microbial fuel cell cathodes

    NASA Astrophysics Data System (ADS)

    Watson, Valerie J.; Saito, Tomonori; Hickner, Michael A.; Logan, Bruce E.

    2011-03-01

    Membrane separators reduce oxygen flux from the cathode into the anolyte in microbial fuel cells (MFCs), but water accumulation and pH gradients between the separator and cathode reduces performance. Air cathodes were spray-coated (water-facing side) with anion exchange, cation exchange, and neutral polymer coatings of different thicknesses to incorporate the separator into the cathode. The anion exchange polymer coating resulted in greater power density (1167 ± 135 mW m-2) than a cation exchange coating (439 ± 2 mW m-2). This power output was similar to that produced by a Nafion-coated cathode (1114 ± 174 mW m-2), and slightly lower than the uncoated cathode (1384 ± 82 mW m-2). Thicker coatings reduced oxygen diffusion into the electrolyte and increased coulombic efficiency (CE = 56-64%) relative to an uncoated cathode (29 ± 8%), but decreased power production (255-574 mW m-2). Electrochemical characterization of the cathodes ex situ to the MFC showed that the cathodes with the lowest charge transfer resistance and the highest oxygen reduction activity produced the most power in MFC tests. The results on hydrophilic cathode separator layers revealed a trade off between power and CE. Cathodes coated with a thin coating of anion exchange polymer show promise for controlling oxygen transfer while minimally affecting power production.

  2. Observations of Ag diffusion in ion implanted SiC

    DOE PAGES

    Gerczak, Tyler J.; Leng, Bin; Sridharan, Kumar; ...

    2015-03-17

    The nature and magnitude of Ag diffusion in SiC has been a topic of interest in connection with the performance of tristructural isotropic (TRISO) coated particle fuel for high temperature gas-cooled nuclear reactors. Ion implantation diffusion couples have been revisited to continue developing a more complete understanding of Ag fission product diffusion in SiC. Ion implantation diffusion couples fabricated from single crystal 4H-SiC and polycrystalline 3C-SiC substrates and exposed to 1500–1625°C, were investigated in this study by transmission electron microscopy and secondary ion mass spectrometry (SIMS). The high dynamic range of SIMS allowed for multiple diffusion régimes to be investigated,more » including enhanced diffusion by implantation-induced defects and grain boundary (GB) diffusion in undamaged SiC. Lastly, estimated diffusion coefficients suggest GB diffusion in bulk SiC does not properly describe the release observed from TRISO fuel.« less

  3. Gaseous diffusion system

    DOEpatents

    Garrett, George A.; Shacter, John

    1978-01-01

    1. A gaseous diffusion system comprising a plurality of diffusers connected in cascade to form a series of stages, each of said diffusers having a porous partition dividing it into a high pressure chamber and a low pressure chamber, and means for combining a portion of the enriched gas from a succeeding stage with a portion of the enriched gas from the low pressure chamber of each stage and feeding it into one extremity of the high pressure chamber thereof.

  4. Reaction diffusion in the nickel-chromium-aluminum and cobalt-chromium-aluminum systems

    NASA Technical Reports Server (NTRS)

    Levine, S. R.

    1977-01-01

    The effects of MCrAl coating-substrate interdiffusion on oxidation life and the general mutliphase, multicomponent diffusion problem were examined. Semi-infinite diffusion couples that had sources representing coatings and sinks representing gas turbine alloys were annealed at 1,000, 1,095, 1,150, or 1,205 C for as long as 500 hours. The source and sink aluminum and chromium contents and the base metal (cobalt or nickel) determined the parabolic diffusion rate constants of the couples and predicted finite coating lives. The beta source strength concept provided a method (1) for correlating beta recession rate constants with composition; (2) for determining reliable average total, diffusion, and constitutional activation energies; and (3) for calculating interdiffusion coefficients.

  5. Phase singularity diffusion.

    PubMed

    Cheng, Xiaojun; Lockerman, Yitzchak; Genack, Azriel Z

    2014-06-01

    We follow the trajectories of phase singularities at nulls of intensity in the speckle pattern of waves transmitted through random media as the frequency of the incident radiation is scanned in microwave experiments and numerical simulations. Phase singularities are observed to diffuse with a linear increase of the square displacement 〈R2〉 with frequency shift. The product of the diffusion coefficient of phase singularities in the transmitted speckle pattern and the photon diffusion coefficient through the random medium is proportional to the square of the effective sample length. This provides the photon diffusion coefficient and a method for characterizing the motion of dynamic material systems.

  6. Inpainting using airy diffusion

    NASA Astrophysics Data System (ADS)

    Lorduy Hernandez, Sara

    2015-09-01

    One inpainting procedure based on Airy diffusion is proposed, implemented via Maple and applied to some digital images. Airy diffusion is a partial differential equation with spatial derivatives of third order in contrast with the usual diffusion with spatial derivatives of second order. Airy diffusion generates the Airy semigroup in terms of the Airy functions which can be rewritten in terms of Bessel functions. The Airy diffusion can be used to smooth an image with the corresponding noise elimination via convolution. Also the Airy diffusion can be used to erase objects from an image. We build an algorithm using the Maple package ImageTools and such algorithm is tested using some images. Our results using Airy diffusion are compared with the similar results using standard diffusion. We observe that Airy diffusion generates powerful filters for image processing which could be incorporated in the usual packages for image processing such as ImageJ and Photoshop. Also is interesting to consider the possibility to incorporate the Airy filters as applications for smartphones and smart-glasses.

  7. Microstructure characteristics of Ni/WC composite cladding coatings

    NASA Astrophysics Data System (ADS)

    Yang, Gui-rong; Huang, Chao-peng; Song, Wen-ming; Li, Jian; Lu, Jin-jun; Ma, Ying; Hao, Yuan

    2016-02-01

    A multilayer tungsten carbide particle (WCp)-reinforced Ni-based alloy coating was fabricated on a steel substrate using vacuum cladding technology. The morphology, microstructure, and formation mechanism of the coating were studied and discussed in different zones. The microstructure morphology and phase composition were investigated by scanning electron microscopy, optical microscopy, X-ray diffraction, and energy-dispersive X-ray spectroscopy. In the results, the coating presents a dense and homogeneous microstructure with few pores and is free from cracks. The whole coating shows a multilayer structure, including composite, transition, fusion, and diffusion-affected layers. Metallurgical bonding was achieved between the coating and substrate because of the formation of the fusion and diffusion-affected layers. The Ni-based alloy is mainly composed of γ-Ni solid solution with finely dispersed Cr7C3/Cr23C6, CrB, and Ni+Ni3Si. WC particles in the composite layer distribute evenly in areas among initial Ni-based alloying particles, forming a special three-dimensional reticular microstructure. The macrohardness of the coating is HRC 55, which is remarkably improved compared to that of the substrate. The microhardness increases gradually from the substrate to the composite zone, whereas the microhardness remains almost unchanged in the transition and composite zones.

  8. Using Diffusion Bonding in Making Piezoelectric Actuators

    NASA Technical Reports Server (NTRS)

    Sager, Frank E.

    2003-01-01

    A technique for the fabrication of piezoelectric actuators that generate acceptably large forces and deflections at relatively low applied voltages involves the stacking and diffusion bonding of multiple thin piezoelectric layers coated with film electrodes. The present technique stands in contrast to an older technique in which the layers are bonded chemically, by use of urethane or epoxy agents. The older chemical-bonding technique entails several disadvantages, including the following: It is difficult to apply the bonding agents to the piezoelectric layers. It is difficult to position the layers accurately and without making mistakes. There is a problem of disposal of hazardous urethane and epoxy wastes. The urethane and epoxy agents are nonpiezoelectric materials. As such, they contribute to the thickness of a piezoelectric laminate without contributing to its performance; conversely, for a given total thickness, the performance of the laminate is below that of a unitary piezoelectric plate of the same thickness. The figure depicts some aspects of the fabrication of a laminated piezoelectric actuator by the present diffusion- bonding technique. First, stock sheets of the piezoelectric material are inspected and tested. Next, the hole pattern shown in the figure is punched into the sheets. Alternatively, if the piezoelectric material is not a polymer, then the holes are punched in thermoplastic films. Then both faces of each punched piezoelectric sheet or thermoplastic film are coated with a silver-ink electrode material by use of a silkscreen printer. The electrode and hole patterns are designed for minimal complexity and minimal waste of material. After a final electrical test, all the coated piezoelectric layers (or piezoelectric layers and coated thermoplastic films) are stacked in an alignment jig, which, in turn, is placed in a curved press for the diffusion-bonding process. In this process, the stack is pressed and heated at a specified curing temperature

  9. Experimental study of vortex diffusers

    SciTech Connect

    Shakerin, S.; Miller, P.L.

    1995-11-01

    This report documents experimental research performed on vortex diffusers used in ventilation and air-conditioning systems. The main objectives of the research were (1) to study the flow characteristics of isothermal jets issuing from vortex diffusers, (2) to compare the vortex diffuser`s performance with that of a conventional diffuser, and (3) to prepare a report that disseminates the results to the designers of ventilation and air-conditioning systems. The researchers considered three diffusers: a conventional round ceiling diffuser and two different styles of vortex diffusers. Overall, the vortex diffusers create slightly more induction of ambient air in comparison to the conventional diffuser.

  10. Corrosion properties of zirconium-based ceramic coatings for micro-bearing and biomedical applications

    NASA Astrophysics Data System (ADS)

    Walkowicz, J.; Zavaleyev, V.; Dobruchowska, E.; Murzynski, D.; Donkov, N.; Zykova, A.; Safonov, V.; Yakovin, S.

    2016-03-01

    Ceramic oxide ZrO2 and oxynitride ZrON coatings are widely used as protective coatings against diffusion and corrosion. The enhancement of the coatings' mechanical properties, as well as their wear and corrosion resistance, is very important for their tribological performance. In this work, ZrO2 and ZrON coatings were deposited by magnetron sputtering on stainless steel (AISI 316) substrates. The adhesion, hardness and elastic properties were evaluated by standard methods. The surface structure of the deposited coatings was observed by electron scanning microscopy (SEM) and atomic force microscopy (AFM). The composition of the coatings was analyzed by X-ray photoelectron spectroscopy (XPS) and energy dispersive X-ray spectroscopy (EDS). The corrosion resistance properties were evaluated using the potentiodynamic method. The results show that the corrosion parameters are significantly increased in the cases of both oxynitride and oxide coatings in comparison with the stainless steel (AISI 316) substrates.

  11. Effect of Porosity on Photocatalytic Activity of Plasma-Sprayed TiO2 Coating

    NASA Astrophysics Data System (ADS)

    Zhang, Cheng; Chaudhary, Ujwal; Das, Santanu; Godavarty, Anuradha; Agarwal, Arvind

    2013-10-01

    The effect of porosity on photocatalytic activity of plasma-sprayed TiO2 coating on steel substrate is studied by varying processing parameters viz. plasma power and powder feed rate. The relationship between porosity content and methylene blue (MB) dye decomposition rate was established to correlate coating microstructure and its photocatalytic activity. The coating with the highest porosity content exhibited best photocatalytic efficiency. The same processing parameters were used to deposit TiO2 coating on FTO glass. The photocatalytic activity of TiO2 coating on FTO was 2.5 times better than TiO2 coating on the steel substrate. TiO2 coating on FTO glass contains bimodal porosity distribution (micropores and submicron pores) which accelerated MB decomposition by accelerated diffusion of ionic species.

  12. Emerging technologies for long-term antimicrobial device coatings: advantages and limitations.

    PubMed

    Cyphert, Erika L; von Recum, Horst A

    2017-01-01

    Over the past 20 years, the field of antimicrobial medical device coatings has expanded nearly 30-fold with technologies shifting their focus from diffusion-only based (short-term antimicrobial eluting) coatings to long-term antimicrobial eluting and intrinsically antimicrobial functioning materials. A variety of emergent coatings have been developed with the goal of achieving long-term antimicrobial activity in order to mitigate the risk of implanted device failure. Specifically, the coatings can be grouped into two categories: those that use antibiotics in conjunction with a polymer coating and those that rely on the intrinsic properties of the material to kill or repel bacteria that come into contact with the surface. This review covers both long-term drug-eluting and non-eluting coatings and evaluates the inherent advantages and disadvantages of each type while providing an overview of variety applications that the coatings have been utilized in.

  13. Combustion chemical vapor deposited coatings for thermal barrier coating systems

    SciTech Connect

    Hampikian, J.M.; Carter, W.B.

    1995-12-31

    The new deposition process, combustion chemical vapor deposition, shows a great deal of promise in the area of thermal barrier coating systems. This technique produces dense, adherent coatings, and does not require a reaction chamber. Coatings can therefore be applied in the open atmosphere. The process is potentially suitable for producing high quality CVD coatings for use as interlayers between the bond coat and thermal barrier coating, and/or as overlayers, on top of thermal barrier coatings. In this report, the evaluation of alumina and ceria coatings on a nickel-chromium alloy is described.

  14. Hydrogenated amorphous carbon coatings on implants drastically reduce biofilm formation and water permeation

    NASA Astrophysics Data System (ADS)

    Bernsmann, Falk; Laube, Norbert; Baldsiefen, Gerhard; Castellucci, Mattia

    2014-11-01

    Inflammations and crystalline bacterial biofilms (encrustations) remain a major complication in long-term artificial urinary tract drainage. To solve this problem we present urological implants with coatings made of amorphous hydrogenated carbon (a-C:H) that show excellent protection from encrustation in-vitro as well as in-vivo. Part of the success of a-C:H coatings is attributed to their ability to act as a diffusion barrier between an implant and the body, which prevents leaching of solvents from polymeric implants. To further enhance their barrier properties a-C:H coatings are combined with parylene coatings to develop diffusion-barrier multilayer coatings with a total thickness between 0.2 μm and 0.8 μm. The combination of the two types of coatings leads to a reduction of water diffusion by a factor of up to ten with respect to uncoated 25 μm thick polyimide sub-strates. The diffusion of water vapour from a controlled atmospheric pressure chamber through coated foils to a vacuum chamber is measured in a custom-built device.

  15. Pack cementation Cr-Al coating of steels and Ge-doped silicide coating of Cr-Nb alloy

    SciTech Connect

    He, Y.R.; Zheng, M.H.; Rapp, R.A.

    1995-08-01

    Carbon steels or low-alloy steels used in utility boilers, heat exchangers, petrochemical plants and coal gasification systems are subjected to high temperature corrosion attack such as oxidation, sulfidation and hot corrosion. The pack cementation coating process has proven to be an economical and effective method to enhance the corrosion resistance by modifying the surface composition of steels. With the aid of a computer program, STEPSOL, pack cementation conditions to produce a ferrite Cr-Al diffusion coating on carbon-containing steels by using elemental Cr and Al powders have been calculated and experimentally verified. The cyclic oxidation kinetics for the Cr-Al coated steels are presented. Chromium silicide can maintain high oxidation resistance up to 1100{degrees}C by forming a SiO{sub 2} protective scale. Previous studies at Ohio State University have shown that the cyclic oxidation resistance of MOSi{sub 2} and TiSi{sub 2} can be further improved by Ge addition introduced during coating growth. The halide-activated pack cementation process was modified to produce a Ge-doped silicide diffusion coating in a single processing step for the ORNL-developed Cr-Nb advanced intermetallic alloy. The oxidation behavior of the silicide-coated Cr-Nb alloy was excellent: weight gain of about 1 mg/cm{sup 2} upon oxidation at 1100{degrees}C in air for 100 hours.

  16. Duplex aluminized coatings

    NASA Technical Reports Server (NTRS)

    Gedwill, M. A.; Grisaffe, S. J. (Inventor)

    1975-01-01

    The surface of a metallic base system is initially coated with a metallic alloy layer that is ductile and oxidation resistant. An aluminide coating is then applied to the metallic alloy layer. The chemistry of the metallic alloy layer is such that the oxidation resistance of the subsequently aluminized outermost layer is not seriously degraded.

  17. Coated ceramic breeder materials

    DOEpatents

    Tam, Shiu-Wing; Johnson, Carl E.

    1987-04-07

    A breeder material for use in a breeder blanket of a nuclear reactor is disclosed. The breeder material comprises a core material of lithium containing ceramic particles which has been coated with a neutron multiplier such as Be or BeO, which coating has a higher thermal conductivity than the core material.

  18. Thermal barrier coating

    DOEpatents

    Bowker, Jeffrey Charles; Sabol, Stephen M.; Goedjen, John G.

    2001-01-01

    A thermal barrier coating for hot gas path components of a combustion turbine based on a zirconia-scandia system. A layer of zirconium scandate having the hexagonal Zr.sub.3 Sc.sub.4 O.sub.12 structure is formed directly on a superalloy substrate or on a bond coat formed on the substrate.

  19. Molecular Adsorber Coating

    NASA Technical Reports Server (NTRS)

    Straka, Sharon; Peters, Wanda; Hasegawa, Mark; Hedgeland, Randy; Petro, John; Novo-Gradac, Kevin; Wong, Alfred; Triolo, Jack; Miller, Cory

    2011-01-01

    A document discusses a zeolite-based sprayable molecular adsorber coating that has been developed to alleviate the size and weight issues of current ceramic puck-based technology, while providing a configuration that more projects can use to protect against degradation from outgassed materials within a spacecraft, particularly contamination-sensitive instruments. This coating system demonstrates five times the adsorption capacity of previously developed adsorber coating slurries. The molecular adsorber formulation was developed and refined, and a procedure for spray application was developed. Samples were spray-coated and tested for capacity, thermal optical/radiative properties, coating adhesion, and thermal cycling. Work performed during this study indicates that the molecular adsorber formulation can be applied to aluminum, stainless steel, or other metal substrates that can accept silicate-based coatings. The coating can also function as a thermal- control coating. This adsorber will dramatically reduce the mass and volume restrictions, and is less expensive than the currently used molecular adsorber puck design.

  20. Coated electroactive materials

    DOEpatents

    Amine, Khalil; Abouimrane, Ali

    2016-08-30

    A process includes suspending an electroactive material in a solvent, suspending or dissolving a carbon precursor in the solvent; and depositing the carbon precursor on the electroactive material to form a carbon-coated electroactive material. Compositions include a graphene-coated electroactive material prepared from a solution phase mixture or suspension of an electroactive material and graphene, graphene oxide, or a mixture thereof.

  1. Thermal barrier coating system

    NASA Technical Reports Server (NTRS)

    Stecura, S. (Inventor)

    1985-01-01

    An oxide thermal barrier coating comprises ZrO3-Yb2O3 that is plasma sprayed onto a previously applied bond coating. The zirconia is partially stabilized with about 124 w/o ytterbia to insure cubic, monoclinic, and terragonal phases.

  2. Anti-Corrosion Coating

    NASA Technical Reports Server (NTRS)

    1977-01-01

    NASA-Goddard developed a zinc-rich coating with a special binder that exhibits longer life and booths with the air purifiers. superior adhesion characteristics-so that only a single coat is required. Unlike conventional coatings, . the NASA compound is easy to mix and it requires no straining before application; its materials also cost less. Thus the new coating offers cost advantages in materials, labor hours per application, and fewer applications over a given time span. The NASA coating is now undergoing test on a number of coastal area structures. In a cooperative effort with the Philadelphia Mayor's Science and Technology Council, the coating has been applied to sample sections of the Frankford Elevated System's steel support structure. On the West Coast, it is being tested on facilities of the Pillar Point Satellite Tracking Station, Pillar Point, Cat. and on segments of the Golden Gate Bridge. It is also undergoing evaluation as an undercoating to protect road equipment against de-icing salts; the coating was applied to the underside of a truck and its performance is being recorded periodically by the Vermont Department of Highways. NASA has issued patent licenses to two paint companies and the coating is expected to be commercially available this year.

  3. Coated ceramic breeder materials

    DOEpatents

    Tam, Shiu-Wing; Johnson, Carl E.

    1987-01-01

    A breeder material for use in a breeder blanket of a nuclear reactor is disclosed. The breeder material comprises a core material of lithium containing ceramic particles which has been coated with a neutron multiplier such as Be or BeO, which coating has a higher thermal conductivity than the core material.

  4. Thermoelastic Stability Analysis of Solidification of Pure Metals on a Coated Planar Mold of Finite Thickness

    NASA Astrophysics Data System (ADS)

    Demir, Mehmet Hakan; Yigit, Faruk

    2016-12-01

    A theoretical model for investigating the thermoelastic instability/mechanism during pure metal solidification on a coated mold of finite thickness is developed. This study extends the previous theoretical works on growth instability during solidification process by investigating the effects of an added coating layer. Mold coating is one of the most important factors controlling the heat transfer rate, and hence it has a very important role on the solidification rate and the development of microstructure. In this model, thermal and mechanical problems are coupled through the pressure-dependent contact resistances at mold/coating and coating/shell interfaces. The thermal diffusivities of solidified shell, coating, and mold materials are assumed to be zero. This assumption provides us to solve heat transfer problem analytically. A linear perturbation method is used to simplify complexity of the modeled solidification problem, and governing equations are solved numerically using a variable step variable order predictor-corrector algorithm. The effects of coating layer thickness and coupling rates at shell/coating and coating/mold interfaces are investigated in detail. The results show that coating thickness has destabilizing effect on the growth instability when the coupling rates are small. However, when these coupling rates are increased individually or together, the destabilizing effect of coating thickness turns to be stabilizing. On the other hand, coupling rates have generally destabilizing effects on the process, but an increase in the thickness of coating leads to diminishing coupling rates effect in some cases.

  5. Thermal Cycling Assessment of Steel-Based Thermal Barrier Coatings for Al Protection

    NASA Astrophysics Data System (ADS)

    Poirier, Dominique; Lamarre, Jean-Michel; Legoux, Jean-Gabriel

    2015-01-01

    There is a strong interest from the transportation industry to achieve vehicle weight reduction through the replacement of steel components by aluminum parts. For some applications, aluminum requires protective coatings due to its limited wear and lower temperature resistance compared to steel. The objective of this study was to assess the potential of amorphous-type plasma-sprayed steel coatings and conventional arc-sprayed steel coatings as thermal barrier coatings, mainly through the evaluation of their spalling resistance under thermal cycling. The microstructures of the different coatings were first compared via SEM. The amorphicity of the coatings produced via plasma spraying of specialized alloyed steel and the crystalline phases of the conventional arc-sprayed steel coatings were confirmed through x-ray diffraction. The thermal diffusivity of all coatings produced was measured to be about a third of that of bulk stainless steel. Conventional arc-sprayed steel coatings typically offered better spalling resistance under thermal cycling than steel-based amorphous coatings due probably to their higher initial bond strength. However, the presence of vertical cracks in the steel-based amorphous coatings was found to have a beneficial effect on their thermal cycling resistance. The amorphous plasma-sprayed steel coatings presented indications of recrystallization after their exposure to high temperature.

  6. Thermoelastic Stability Analysis of Solidification of Pure Metals on a Coated Planar Mold of Finite Thickness

    NASA Astrophysics Data System (ADS)

    Demir, Mehmet Hakan; Yigit, Faruk

    2017-04-01

    A theoretical model for investigating the thermoelastic instability/mechanism during pure metal solidification on a coated mold of finite thickness is developed. This study extends the previous theoretical works on growth instability during solidification process by investigating the effects of an added coating layer. Mold coating is one of the most important factors controlling the heat transfer rate, and hence it has a very important role on the solidification rate and the development of microstructure. In this model, thermal and mechanical problems are coupled through the pressure-dependent contact resistances at mold/coating and coating/shell interfaces. The thermal diffusivities of solidified shell, coating, and mold materials are assumed to be zero. This assumption provides us to solve heat transfer problem analytically. A linear perturbation method is used to simplify complexity of the modeled solidification problem, and governing equations are solved numerically using a variable step variable order predictor-corrector algorithm. The effects of coating layer thickness and coupling rates at shell/coating and coating/mold interfaces are investigated in detail. The results show that coating thickness has destabilizing effect on the growth instability when the coupling rates are small. However, when these coupling rates are increased individually or together, the destabilizing effect of coating thickness turns to be stabilizing. On the other hand, coupling rates have generally destabilizing effects on the process, but an increase in the thickness of coating leads to diminishing coupling rates effect in some cases.

  7. LEVELING METAL COATINGS

    DOEpatents

    Gage, H.A.

    1959-02-10

    A method is described for applying metallic coatings to a cylinder of uranium. An aluminum-silicon coat is applied by a process consisting of first cleaning the article by immersion for 5 minutes in 50% nitric acid at 65 C. The article then is dipped through a flux, prepared by adding 10% sodium fluoride to 90% of a flux comprising 53% potassium chloride, 42% lithium chloride, and 5% sodium chloride at 560 for 2 minutes and then directly into a molten metal bath comprising 99% aluminun and 12% silicon at 620 C for 3 minutes. While the coating is yet molten the article is transferred to a pair of steel rollers and rolled until the coating solidifies. By varying the composition of the flux other metals such as zinc, lead or the like may be coated on uranium in a similar manner.

  8. Catalytic thermal barrier coatings

    DOEpatents

    Kulkarni, Anand A.; Campbell, Christian X.; Subramanian, Ramesh

    2009-06-02

    A catalyst element (30) for high temperature applications such as a gas turbine engine. The catalyst element includes a metal substrate such as a tube (32) having a layer of ceramic thermal barrier coating material (34) disposed on the substrate for thermally insulating the metal substrate from a high temperature fuel/air mixture. The ceramic thermal barrier coating material is formed of a crystal structure populated with base elements but with selected sites of the crystal structure being populated by substitute ions selected to allow the ceramic thermal barrier coating material to catalytically react the fuel-air mixture at a higher rate than would the base compound without the ionic substitutions. Precious metal crystallites may be disposed within the crystal structure to allow the ceramic thermal barrier coating material to catalytically react the fuel-air mixture at a lower light-off temperature than would the ceramic thermal barrier coating material without the precious metal crystallites.

  9. Anatomy of Particle Diffusion

    ERIC Educational Resources Information Center

    Bringuier, E.

    2009-01-01

    The paper analyses particle diffusion from a thermodynamic standpoint. The main goal of the paper is to highlight the conceptual connection between particle diffusion, which belongs to non-equilibrium statistical physics, and mechanics, which deals with particle motion, at the level of third-year university courses. We start out from the fact…

  10. Diffusion of Botulinum Toxins

    PubMed Central

    Brodsky, Matthew A.; Swope, David M.; Grimes, David

    2012-01-01

    Background It is generally agreed that diffusion of botulinum toxin occurs, but the extent of the spread and its clinical importance are disputed. Many factors have been suggested to play a role but which have the most clinical relevance is a subject of much discussion. Methods This review discusses the variables affecting diffusion, including protein composition and molecular size as well as injection factors (e.g., volume, dose, injection method). It also discusses data on diffusion from comparative studies in animal models and human clinical trials that illustrate differences between the available botulinum toxin products (onabotulinumtoxinA, abobotulinumtoxinA, incobotulinumtoxinA, and rimabotulinumtoxinB). Results Neither molecular weight nor the presence of complexing proteins appears to affect diffusion; however, injection volume, concentration, and dose all play roles and are modifiable. Both animal and human studies show that botulinum toxin products are not interchangeable, and that some products are associated with greater diffusion and higher rates of diffusion-related adverse events than others. Discussion Each of the botulinum toxins is a unique pharmacologic entity. A working knowledge of the different serotypes is essential to avoid unwanted diffusion-related adverse events. In addition, clinicians should be aware that the factors influencing diffusion may range from properties intrinsic to the drug to accurate muscle selection as well as dilution, volume, and dose injected. PMID:23440162

  11. Investigating Diffusion with Technology

    ERIC Educational Resources Information Center

    Miller, Jon S.; Windelborn, Augden F.

    2013-01-01

    The activities described here allow students to explore the concept of diffusion with the use of common equipment such as computers, webcams and analysis software. The procedure includes taking a series of digital pictures of a container of water with a webcam as a dye slowly diffuses. At known time points, measurements of the pixel densities…

  12. The Diffusion of Innovation

    NASA Technical Reports Server (NTRS)

    Earabino, Gerard J.; Heyl, G. Christopher; Percorini, Thomas J.

    1987-01-01

    New ideas encounter obstacles on way to becoming products. Report examines process by which new ideas become products, processes, or accepted standards. Sequence of events called "the diffusion of innovation." Focuses on development of material processing in low gravity as case study in diffusion of innovation.

  13. Cosmology with matter diffusion

    SciTech Connect

    Calogero, Simone; Velten, Hermano E-mail: velten@cce.ufes.br

    2013-11-01

    We construct a viable cosmological model based on velocity diffusion of matter particles. In order to ensure the conservation of the total energy-momentum tensor in the presence of diffusion, we include a cosmological scalar field φ which we identify with the dark energy component of the universe. The model is characterized by only one new degree of freedom, the diffusion parameter σ. The standard ΛCDM model can be recovered by setting σ = 0. If diffusion takes place (σ > 0) the dynamics of the matter and of the dark energy fields are coupled. We argue that the existence of a diffusion mechanism in the universe may serve as a theoretical motivation for interacting models. We constrain the background dynamics of the diffusion model with Supernovae, H(z) and BAO data. We also perform a perturbative analysis of this model in order to understand structure formation in the universe. We calculate the impact of diffusion both on the CMB spectrum, with particular attention to the integrated Sachs-Wolfe signal, and on the matter power spectrum P(k). The latter analysis places strong constraints on the magnitude of the diffusion mechanism but does not rule out the model.

  14. Coating Reduces Ice Adhesion

    NASA Technical Reports Server (NTRS)

    Smith, Trent; Prince, Michael; DwWeese, Charles; Curtis, Leslie

    2008-01-01

    The Shuttle Ice Liberation Coating (SILC) has been developed to reduce the adhesion of ice to surfaces on the space shuttle. SILC, when coated on a surface (foam, metal, epoxy primer, polymer surfaces), will reduce the adhesion of ice by as much as 90 percent as compared to the corresponding uncoated surface. This innovation is a durable coating that can withstand several cycles of ice growth and removal without loss of anti-adhesion properties. SILC is made of a binder composed of varying weight percents of siloxane(s), ethyl alcohol, ethyl sulfate, isopropyl alcohol, and of fine-particle polytetrafluoroethylene (PTFE). The combination of these components produces a coating with significantly improved weathering characteristics over the siloxane system alone. In some cases, the coating will delay ice formation and can reduce the amount of ice formed. SILC is not an ice prevention coating, but the very high water contact angle (greater than 140 ) causes water to readily run off the surface. This coating was designed for use at temperatures near -170 F (-112 C). Ice adhesion tests performed at temperatures from -170 to 20 F (-112 to -7 C) show that SILC is a very effective ice release coating. SILC can be left as applied (opaque) or buffed off until the surface appears clear. Energy dispersive spectroscopy (EDS) and x-ray photoelectron spectroscopy (XPS) data show that the coating is still present after buffing to transparency. This means SILC can be used to prevent ice adhesion even when coating windows or other objects, or items that require transmission of optical light. Car windshields are kept cleaner and SILC effectively mitigates rain and snow under driving conditions.

  15. Diffusion in Coulomb crystals

    SciTech Connect

    Hughto, J.; Schneider, A. S.; Horowitz, C. J.; Berry, D. K.

    2011-07-15

    Diffusion in Coulomb crystals can be important for the structure of neutron star crusts. We determine diffusion constants D from molecular dynamics simulations. We find that D for Coulomb crystals with relatively soft-core 1/r interactions may be larger than D for Lennard-Jones or other solids with harder-core interactions. Diffusion, for simulations of nearly perfect body-centered-cubic lattices, involves the exchange of ions in ringlike configurations. Here ions ''hop'' in unison without the formation of long lived vacancies. Diffusion, for imperfect crystals, involves the motion of defects. Finally, we find that diffusion, for an amorphous system rapidly quenched from Coulomb parameter {Gamma}=175 to Coulomb parameters up to {Gamma}=1750, is fast enough that the system starts to crystalize during long simulation runs. These results strongly suggest that Coulomb solids in cold white dwarf stars, and the crust of neutron stars, will be crystalline and not amorphous.

  16. Diffusion in Coulomb crystals.

    PubMed

    Hughto, J; Schneider, A S; Horowitz, C J; Berry, D K

    2011-07-01

    Diffusion in Coulomb crystals can be important for the structure of neutron star crusts. We determine diffusion constants D from molecular dynamics simulations. We find that D for Coulomb crystals with relatively soft-core 1/r interactions may be larger than D for Lennard-Jones or other solids with harder-core interactions. Diffusion, for simulations of nearly perfect body-centered-cubic lattices, involves the exchange of ions in ringlike configurations. Here ions "hop" in unison without the formation of long lived vacancies. Diffusion, for imperfect crystals, involves the motion of defects. Finally, we find that diffusion, for an amorphous system rapidly quenched from Coulomb parameter Γ=175 to Coulomb parameters up to Γ=1750, is fast enough that the system starts to crystalize during long simulation runs. These results strongly suggest that Coulomb solids in cold white dwarf stars, and the crust of neutron stars, will be crystalline and not amorphous.

  17. Combustor diffuser interaction program

    NASA Technical Reports Server (NTRS)

    Srinivasan, Ram; Thorp, Daniel

    1986-01-01

    Advances in gas turbine engine performance are achieved by using compressor systems with high stage loading and low part count, which result in high exit Mach numbers. The diffuser and combustor systems in such engines should be optimized to reduce system pressure loss and to maximize the engine thrust-to-weight ratio and minimize length. The state-of-the-art combustor-diffuser systems do not meet these requirements. Detailed understanding of the combustor-diffuser flow field interaction is required for designing advanced gas turbine engines. An experimental study of the combustor-diffuser interaction (CDI) is being conducted to obtain data for the evaluation and improvement of analytical models applicable to a wide variety of diffuser designs. The CDI program consists of four technical phases: Literature Search; Baseline Configuration; Parametric Configurations; and Performance Configurations. Phase 2 of the program is in progress.

  18. Experimental techniques for the characterization and development of thermal barrier coating bond coat alloys

    NASA Astrophysics Data System (ADS)

    Thompson, Robert J.

    Thermal barrier coatings, commonly used in modern gas turbines and jet engines, are dynamic, multilayered structures consisting of a superalloy substrate, an Al-rich bond coat, a thermally grown oxide, and a ceramic top coat. Knowledge of the disparate material properties for each of the constituents of a thermal barrier coating is crucial to both better understanding and improving the performance of the system. The efforts of this dissertation quantify fundamental aspects of two intrinsic strain mechanisms that arise during thermal cycling. This includes measurement of the thermal expansion behavior for bond coats and superalloys as well as establishing specific ternary compositions associated with a strain-inducing martensitic phase transformation, which is known to occur in Ni-rich bond coat alloys. In order to quantify the coefficient of thermal expansion for a number of actual alloys extracted from contemporary thermal barrier coating systems, this work employs a noncontact high temperature digital image correlation technique to nearly 1100°C. The examined materials include: two commercial superalloys, two as-deposited commercial bond coat alloys, and three experimental bond coat alloys. The as-deposited specimens were created using a diffusion aluminizing and a low pressure plasma spray procedure to thicknesses on the order of 50 and 100 mum, respectively. For the plasma sprayed bond coat, a comparison with a bulk counterpart of identical composition indicated that deposition procedures have little effect on thermal expansion. An analytical model of oxide rumpling is used to show that the importance of thermal expansion mismatch between a commercial bond coat and its superalloy substrate is relatively small. Considerably higher expansion values are noted for a Ni-rich bond coat alloy, however, and modeling which includes this layer suggests that it may have a substantial influence on rumpling. Combinatorial methods based on diffusion multiples are also

  19. Oxidation resistance of composite silicide coatings on niobium

    SciTech Connect

    Gloshko, P.I.; Kurtsev, N.F.; Lisichenko, V.I.; Nadtoka, V.N.; Petrenko, M.I.; Zmii, V.I.

    1986-07-01

    This paper reports the oxidation of NbSi/sub 2/-MoSi/sub 2/ composite silicide coatings produced by diffusive siliconizing of molybdenum films on a niobium surface. Molybdenum-coated niobium was siliconized and an x-ray microspectral analysis of the composite silicide coating showed the phase composition to be an ca 80-um-thick outer molybdenum disilicide film with a characteristic coarsely crystalline columnar structure, and inner ca 20-um film of niobium disilicide consisting of the tiny columnar crystals, and a substrate/coating interface comprising a thin, 2-3 um film of lower silicide, i.e., Nb/sub 5/Si/sub 3/. The average grain sizes, unit cell parameters, and x-ray determined densities of the Mo films obtained by various methods are shown.

  20. Corrosion behavior of modified nano carbon black/epoxy coating in accelerated conditions

    NASA Astrophysics Data System (ADS)

    Ghasemi-Kahrizsangi, Ahmad; Shariatpanahi, Homeira; Neshati, Jaber; Akbarinezhad, Esmaeil

    2015-03-01

    The electrochemical behavior and anticorrosion properties of modified carbon black (CB) nanoparticles in epoxy coatings were investigated in accelerated conditions. Nanoparticles of CB were modified by sodium dodecyl sulfate (SDS) as surfactant. Dispersion of nanoparticles into epoxy was confirmed by Transmission Electron Microscopy (TEM). The accelerated condition was prepared at 65 °C. CB nanoparticles improved corrosion resistance of the epoxy coating. The optimum concentration of CB in the epoxy coating was 0.75 wt%. Results showed that the CB hinder the corrosion due to its barrier properties. CB can decrease the diffusion coefficient of water in the coating with filling the micropores.

  1. Effect of SOFC Interconnect-Coating Interactions on Coating Properties and Performance

    SciTech Connect

    Jeffrey W. Fergus

    2012-09-05

    The high operating temperature of solid oxide fuel cells (SOFCs) provides good fuel flexibility which expands potential applications, but also creates materials challenges. One such challenge is the interconnect material, which was the focus of this project. In particular, the objective of the project was to understand the interaction between the interconnect alloy and ceramic coatings which are needed to minimize chromium volatilization and the associated chromium poisoning of the SOFC cathode. This project focused on coatings based on manganese cobalt oxide spinel phases (Mn,Co)3O4, which have been shown to be effective as coatings for ferritic stainless steel alloys. Analysis of diffusion couples was used to develop a model to describe the interaction between (Mn,Co)3O4 and Cr2O3 in which a two-layer reaction zone is formed. Both layers form the spinel structure, but the concentration gradients at the interface appear like a two-phase boundary suggesting that a miscibility gap is present in the spinel solid solution. A high-chromium spinel layer forms in contact with Cr2O3 and grows by diffusion of manganese and cobalt from the coating material to the Cr2O3. The effect of coating composition, including the addition of dopants, was evaluated and indicated that the reaction rate could be decreased with additions of iron, titanium, nickel and copper. Diffusion couples using stainless steel alloys (which form a chromia scale) had some similarities and some differences as compared to those with Cr2O3. The most notable difference was that the high-chromium spinel layer did not form in the diffusion couples with stainless steel alloys. This difference can be explained using the reaction model developed in this project. In particular, the chromia scale grows at the expense of the alloy, the high-chromia layer grows at the expense of chromia scale and the high-chromia layer is consumed by diffusion of chromium into the coating material. If the last process (dissolution

  2. Helium diffusion in carbonates

    NASA Astrophysics Data System (ADS)

    Amidon, W. H.; Cherniak, D. J.; Watson, E. B.; Hobbs, D.

    2013-12-01

    The abundance and large grain size of carbonate minerals make them a potentially attractive target for 4He thermochronology and 3He cosmogenic dating, although the diffusive properties of helium in carbonates remain poorly understood. This work characterizes helium diffusion in calcite and dolomite to better understand the crystal-chemical factors controlling He transport and retentivity. Slabs of cleaved natural calcite and dolomite, and polished sections of calcite cut parallel or normal to c, were implanted with 3He at 3 MeV with a dose of 5x1015/cm2. Implanted carbonates were heated in 1-atm furnaces, and 3He distributions following diffusion anneals were profiled with Nuclear Reaction Analysis using the reaction 3He(d,p)4He. For 3He transport normal to cleavage surfaces in calcite, we obtain the following Arrhenius relation over the temperature range 78-300°C: Dcalcite = 9.0x10-9exp(-55 × 6 kJ mol-1/RT) m2sec-1. Diffusion in calcite exhibits marked anisotropy, with diffusion parallel to c about two orders of magnitude slower than diffusion normal to cleavage faces. He diffusivities for transport normal to the c-axis are similar in value to those normal to cleavage surfaces. Our findings are broadly consistent with helium diffusivities from step-heating measurements of calcite by Copeland et al. (2007); these bulk degassing data may reflect varying effects of diffusional anisotropy. Helium diffusion normal to cleavage surfaces in dolomite is significantly slower than diffusion in calcite, and has a much higher activation energy for diffusion. For dolomite, we obtain the following Arrhenius relation for He diffusion over the temperature range 150-400°C: Ddolomite = 9.0x10-8exp(-92 × 9 kJ mol-1/RT) m2sec-1. The role of crystallographic structure in influencing these differences among diffusivities was evaluated using the maximum aperture approach of Cherniak and Watson (2011), in which crystallographic structures are sectioned along possible diffusion

  3. Thorium Diffusion in Monazite

    NASA Astrophysics Data System (ADS)

    Cherniak, D. J.

    2006-05-01

    Diffusion of thorium has been characterized in synthetic monazite under dry conditions. The synthetic monazites (either pure CePO4, NdPO4, or a mixed LREE phosphate containing Ce, Nd, and Sm) were grown via a Na2CO3-MoO3 flux method. The source of diffusant for the experiments were either synthesized ThSiO4 or CaTh(PO4)2 powders. Experiments were performed by placing source and monazite in Pt capsules and annealing capsules in 1 atm furnaces for times ranging from 10 days to a few hours, at temperatures from 1400 to 1550C. The Th distributions in the monazite were profiled by Rutherford Backscattering Spectrometry (RBS). The following Arrhenius relation was obtained for diffusion in monazite: DSm = 7.2x103 exp(-814 kJ mol-1/RT) m2sec-1 The diffusivity of Th was similar for monazites containing a single REE and the mixed LREE phosphates. Th diffusion was also similar for experiments run using the Th silicate and Ca-Th phosphate sources, suggesting that the substitutional mechanism for Th in monazite, i.e, Th+4 + Si+4 for REE+3 + P+5 with the ThSiO4 source, and Th+4 + Ca+2 for 2REE+3 with the CaTh(PO4)2 source, does not significantly affect Th diffusivities, and that Th is likely the rate-limiting species. Th diffusion in monazite is about 4 orders of magnitude slower than Pb diffusion (Cherniak et al., 2004). This contrasts with findings of Gardes et al. (2005) who determined that Pb, Th and REE diffusivities in monazite are similar. Th diffusion in zircon (Cherniak et al., 1997) is about an order of magnitude slower than in monazite, but with similar activation energy for diffusion. The smaller diffusivities in zircon may be a consequence of the larger disparity in size between Th and the Zr site in zircon as compared with Th and the REE site in monazite. Nonetheless, Th is essentially immobile in monazite with respect to exchange by volume diffusion under most geologic conditions; these findings may have implications for containment of high- level actinide

  4. Interdiffusion Behavior in Aluminide Coatings for Power Generation Applications

    SciTech Connect

    Zhang, Y.; Pint, B.A.; Haynes, J.A.; Cooley, K.M.; Wright, I.G.

    2003-04-22

    One of the critical issues for the application of iron aluminide coatings is the loss of Al from the coating into the Fe-base substrate alloys which do not contain aluminum. The interdiffusion behavior between chemical vapor deposited (CVD) aluminide coatings and ferritic and austenitic substrates is being studied for times up to 10,000h in the temperature range of 500-800 C. Coatings were synthesized using a laboratory-scale CVD reactor on representative commercial ferritic (Fe-9Cr-1Mo) and austenitic (type 304L stainless steel) alloys. The aluminide coatings on both alloys typically consisted of a relatively thin (20-25 {micro}m) Al-rich outer layer and a thicker (150- 250 {micro}m) inner layer with less Al. The composition profiles before and after interdiffusion testing were measured by electron probe microanalysis (EPMA). The decrease of the Al content at the coating surface was not significant after extended diffusion times ({le} 5000h) at temperatures {le} 700 C. More interdiffusion occurred at 800 C in coatings on both Fe-9Cr-1Mo and 304L alloys. Particularly, a two-phase microstructure was formed in the outer coating layer on 304L after interdiffusion of 2000h at 800 C. The interdiffusion behavior also was simulated using a computer model COSIM (Coating Oxidation and Substrate Interdiffusion Model), which was originally developed for MCrAlY overlay coatings by NASA. Reasonable agreement was observed between the simulated and experimental composition profiles although more work is needed to confirm assumptions made in the model.

  5. Phenol-formaldehyde intumescent coating composition and coating prepared therefrom

    NASA Technical Reports Server (NTRS)

    Salyer, Ival O. (Inventor); Fox, Bernard L. (Inventor)

    1986-01-01

    Intumescent coatings which form a thick, uniform, fine celled, low density foam upon exposure to a high intensity heat flux or flame are disclosed, the invention coatings comprise phenolic resin prepolymer containing a blowing agent and a nucleating agent; in the preferred embodiments the coatings also contains a silicone surfactant, the coatings are useful in thermal and fire protection systems.

  6. Isomolybdate conversion coatings

    NASA Technical Reports Server (NTRS)

    Minevski, Zoran (Inventor); Maxey, Jason (Inventor); Nelson, Carl (Inventor); Eylem, Cahit (Inventor)

    2002-01-01

    A conversion coating solution and process forms a stable and corrosion-resistant layer on metal substrates or layers or, more preferably, on a boehmite layer or other base conversion coating. The conversion coating process involves contacting the substrate, layer or coating with an aqueous alkali metal isomolybdate solution in order to convert the surface of the substrate, layer or coating to a stable conversion coating. The aqueous alkali metal molybdates are selected from sodium molybdate (Na.sub.2 MoO.sub.4), lithium molybdate (Li.sub.2 MoO.sub.4), potassium molybdate (K.sub.2 MoO.sub.4), or combinations thereof, with the most preferred alkali metal molybdate being sodium molybdate. The concentration of alkali metal molybdates in the solution is preferably less than 5% by weight. In addition to the alkali metal molybdates, the conversion coating solution may include alkaline metal passivators selected from lithium nitrate (LiNO.sub.3), sodium nitrate (NaNO.sub.3), ammonia nitrate (NH.sub.4 NO.sub.3), and combinations thereof; lithium chloride, potassium hexafluorozirconate (K.sub.2 ZrF.sub.6) or potassium hexafluorotitanate (K.sub.2 TiF.sub.6).

  7. Tungsten diffusion in silicon

    SciTech Connect

    De Luca, A.; Texier, M.; Burle, N.; Oison, V.; Pichaud, B.; Portavoce, A.; Grosjean, C.

    2014-01-07

    Two doses (10{sup 13} and 10{sup 15} cm{sup −2}) of tungsten (W) atoms were implanted in different Si(001) wafers in order to study W diffusion in Si. The samples were annealed or oxidized at temperatures between 776 and 960 °C. The diffusion profiles were measured by secondary ion mass spectrometry, and defect formation was studied by transmission electron microscopy and atom probe tomography. W is shown to reduce Si recrystallization after implantation and to exhibit, in the temperature range investigated, a solubility limit close to 0.15%–0.2%, which is higher than the solubility limit of usual metallic impurities in Si. W diffusion exhibits unusual linear diffusion profiles with a maximum concentration always located at the Si surface, slower kinetics than other metals in Si, and promotes vacancy accumulation close to the Si surface, with the formation of hollow cavities in the case of the higher W dose. In addition, Si self-interstitial injection during oxidation is shown to promote W-Si clustering. Taking into account these observations, a diffusion model based on the simultaneous diffusion of interstitial W atoms and W-Si atomic pairs is proposed since usual models used to model diffusion of metallic impurities and dopants in Si cannot reproduce experimental observations.

  8. Diffusion Flame Stabilization

    NASA Technical Reports Server (NTRS)

    Takahashi, Fumiaki; Katta, Viswanath R.

    2007-01-01

    Diffusion flames are commonly used for industrial burners in furnaces and flares. Oxygen/fuel burners are usually diffusion burners, primarily for safety reasons, to prevent flashback and explosion in a potentially dangerous system. Furthermore, in most fires, condensed materials pyrolyze, vaporize, and burn in air as diffusion flames. As a result of the interaction of a diffusion flame with burner or condensed-fuel surfaces, a quenched space is formed, thus leaving a diffusion flame edge, which plays an important role in flame holding in combustion systems and fire spread through condensed fuels. Despite a long history of jet diffusion flame studies, lifting/blowoff mechanisms have not yet been fully understood, compared to those of premixed flames. In this study, the structure and stability of diffusion flames of gaseous hydrocarbon fuels in coflowing air at normal earth gravity have been investigated experimentally and computationally. Measurements of the critical mean jet velocity (U(sub jc)) of methane, ethane, or propane at lifting or blowoff were made as a function of the coflowing air velocity (U(sub a)) using a tube burner (i.d.: 2.87 mm) (Fig. 1, left). By using a computational fluid dynamics code with 33 species and 112 elementary reaction steps, the internal chemical-kinetic structures of the stabilizing region of methane and propane flames were investigated (Fig. 1, right). A peak reactivity spot, i.e., reaction kernel, is formed in the flame stabilizing region due to back-diffusion of heat and radical species against an oxygen-rich incoming flow, thus holding the trailing diffusion flame. The simulated flame base moved downstream under flow conditions close to the measured stability limit.

  9. Diffusion Flame Stabilization

    NASA Technical Reports Server (NTRS)

    Takahashi, Fumiaki; Katta, V. R.

    2006-01-01

    Diffusion flames are commonly used for industrial burners in furnaces and flares. Oxygen/fuel burners are usually diffusion burners, primarily for safety reasons, to prevent flashback and explosion in a potentially dangerous system. Furthermore, in most fires, condensed materials pyrolyze, vaporize, and burn in air as diffusion flames. As a result of the interaction of a diffusion flame with burner or condensed-fuel surfaces, a quenched space is formed, thus leaving a diffusion flame edge, which plays an important role in flame holding in combustion systems and fire spread through condensed fuels. Despite a long history of jet diffusion flame studies, lifting/blowoff mechanisms have not yet been fully understood, compared to those of premixed flames. In this study, the structure and stability of diffusion flames of gaseous hydrocarbon fuels in coflowing air at normal earth gravity have been investigated experimentally and computationally. Measurements of the critical mean jet velocity (U(sub jc)) of methane, ethane, or propane at lifting or blowoff were made as a function of the coflowing air velocity (U(sub a)) using a tube burner (i.d.: 2.87 mm). By using a computational fluid dynamics code with 33 species and 112 elementary reaction steps, the internal chemical-kinetic structures of the stabilizing region of methane and propane flames were investigated. A peak reactivity spot, i.e., reaction kernel, is formed in the flame stabilizing region due to back-diffusion of heat and radical species against an oxygen-rich incoming flow, thus holding the trailing diffusion flame. The simulated flame base moved downstream under flow conditions close to the measured stability limit.

  10. Diffusive Interaction Between Ni-Cr-Al Alloys

    NASA Astrophysics Data System (ADS)

    Tkacz-Śmiech, Katarzyna; Danielewski, Marek; Bożek, Bogusław; Berent, Katarzyna; Zientara, Dariusz; Zajusz, Marek

    2017-03-01

    In high-temperature coatings, welded parts, and a range of other applications, components in the contact zone interdiffuse at elevated temperatures and may react to change the phase composition. The diffusion zone can be complex and can consist of sequential layers of intermediate phases, solid solutions, and in the case of multicomponent systems also of multiphase layers. In this work, the interdiffusion in Ni-Cr-Al alloys is studied experimentally and modeled numerically. The diffusion multiples were prepared by hot isostatic pressing and post-annealing at 1473 K (1200 °C). The concentration profiles were measured with wide-line EDS technique which allowed obtaining high-accuracy diffusion paths. The experimental profiles and diffusion paths were compared with numerical results simulated with application of very recent model of interdiffusion in muticomponent-multiphase systems. The calculated and experimental data show good agreement.

  11. Diffusion Bonding of Silicon Carbide for MEMS-LDI Applications

    NASA Technical Reports Server (NTRS)

    Halbig, Michael C.; Singh, Mrityunjay; Shpargel, Tarah P.; Kiser, J. Douglas

    2007-01-01

    A robust joining approach is critically needed for a Micro-Electro-Mechanical Systems-Lean Direct Injector (MEMS-LDI) application which requires leak free joints with high temperature mechanical capability. Diffusion bonding is well suited for the MEMS-LDI application. Diffusion bonds were fabricated using titanium interlayers between silicon carbide substrates during hot pressing. The interlayers consisted of either alloyed titanium foil or physically vapor deposited (PVD) titanium coatings. Microscopy shows that well adhered, crack free diffusion bonds are formed under optimal conditions. Under less than optimal conditions, microcracks are present in the bond layer due to the formation of intermetallic phases. Electron microprobe analysis was used to identify the reaction formed phases in the diffusion bond. Various compatibility issues among the phases in the interlayer and substrate are discussed. Also, the effects of temperature, pressure, time, silicon carbide substrate type, and type of titanium interlayer and thickness on the microstructure and composition of joints are discussed.

  12. Tribological coatings for liquid metal and irradiation environments

    SciTech Connect

    Johnson, R.N.

    1986-06-01

    Several metallurgical coatings have been developed that provide good tribological performances in high-temperature liquid sodium and that are relatively unaffected by neutron fluences to 6 X 10/sup 22/ n/cm/sup 2/ (E > 0.1 MeV). The coatings that have consistently provided the best tribological performance have been the nickel aluminide diffusion coatings created by the pack cementation process, chromium carbide or Tribaloy 700 trade mark (a nickel-base hardfacing alloy) applied by the detonation-gun process, and chromium carbide and other hardfacing alloy) applied by the detonation-gun process, and chromium carbide and other hardfacing materials applied by the electro-spark deposition process. The latter process is a relatively recent development for nuclear applications and is expected to find wide usage. Other coating processes, such as plasma-spray coating, sputtering, and chemical vapor deposition, were candidates for use on various components, but the coatings did not pass the required qualification tests or were not economically competitive. The advantages and limitations of the three selected processes are discussed, the tribological performance of the coatings is reviewed, and representative applications and their performance requirements are described.

  13. Electro-spark deposited coatings for protection of materials

    SciTech Connect

    Johnson, R.N.

    1995-08-01

    Electro-Spark Deposition (ESD) is a micro-welding process that uses short duration, high-current electrical pulses to deposit or alloy a consumable electrode material onto a metallic substrate. The coating is fused (metallurgically bonded) to the substrate with such a low total heat input that the bulk substrate material remains at or near ambient temperature. Rapid solidification of the deposit typically results in an extremely fine-grained deposit that may be amorphous for some materials. Nearly any electrically conductive metal, alloy or cermet can be applied to metallic substrates. The ESD process allows multi-layer coatings to be built-up using different materials to create graded structures or surface compositions that would be difficult to achieve by other means. A series of iron-aluminide coatings based on Fe{sub 3}Al and FeAl in combination with refractory metal diffusion-barrier coatings and supplementary additions of other elements are in corrosion testing at ANL. The most recent FeAl coatings are showing a factor of three better corrosion performance than the best previous coatings. Technology transfer activities are a significant portion of the ESD program effort. Notable successes now include the start-up of a new business to commercialize the ESD technology, major new applications in gas turbine engines and steam turbine blade coatings, and in military, medical, metal-working, and recreational equipment applications.

  14. High temperature coatings for gas turbines

    DOEpatents

    Zheng, Xiaoci Maggie

    2003-10-21

    Coating for high temperature gas turbine components that include a MCrAlX phase, and an aluminum-rich phase, significantly increase oxidation and cracking resistance of the components, thereby increasing their useful life and reducing operating costs. The aluminum-rich phase includes aluminum at a higher concentration than aluminum concentration in the MCrAlX alloy, and an aluminum diffusion-retarding composition, which may include cobalt, nickel, yttrium, zirconium, niobium, molybdenum, rhodium, cadmium, indium, cerium, iron, chromium, tantalum, silicon, boron, carbon, titanium, tungsten, rhenium, platinum, and combinations thereof, and particularly nickel and/or rhenium. The aluminum-rich phase may be derived from a particulate aluminum composite that has a core comprising aluminum and a shell comprising the aluminum diffusion-retarding composition.

  15. A density functional theory study of the carbon-coating effects on lithium iron borate battery electrodes.

    PubMed

    Loftager, Simon; García-Lastra, Juan María; Vegge, Tejs

    2017-01-18

    Lithium iron borate (LiFeBO3) is a promising cathode material due to its high theoretical specific capacity, inexpensive components and small volume change during operation. Yet, challenges related to severe air- and moisture-induced degradation have prompted the utilization of a protective coating on the electrode which also improves the electronic conductivity. However, not much is known about the preferential geometries of the coating as well as how these coating-electrode interfaces influence the lithium diffusion between the coating and the electrode. Here, we therefore present a density functional theory (DFT) study of the anchoring configurations of carbon coating on the LiFeBO3 electrode and its implications on the interfacial lithium diffusion. Due to large barriers associated with Li-ion diffusion through a parallel-oriented pristine graphene coating on the FeBO3 and LiFeBO3 electrode surfaces, large structural defects in the graphene coating are required for fast Li-ion diffusion. However, such defects are expected to exist only in small concentrations due to their high formation energies. Alternative coating geometries were therefore investigated, and the configuration in which the coating layers were anchored normal to the electrode surface at B and O atoms was found to be most stable. Nudged elastic band (NEB) calculations of the lithium diffusion barriers across the interface between the optimally oriented coating layers and the electrode show no kinetic limitations for lithium extraction and insertion. Additionally, this graphite-coating configuration showed partial blocking of electrode-degrading species.

  16. Enhancement and degradation of the R2* relaxation rate resulting from the encapsulation of magnetic particles with hydrophilic coatings.

    PubMed

    de Haan, Hendrick W; Paquet, Chantal

    2011-12-01

    The effects of including a hydrophilic coating around the particles are studied across a wide range of particle sizes by performing Monte Carlo simulations of protons diffusing through a system of magnetic particles. A physically realistic methodology of implementing the coating by cross boundary jump scaling and transition probabilities at the coating surface is developed. Using this formulation, the coating has three distinct impacts on the relaxation rate: an enhancement at small particle sizes, a degradation at intermediate particle sizes, and no effect at large particles sizes. These varied effects are reconciled with the underlying dephasing mechanisms by using the concept of a full dephasing zone to present a physical picture of the dephasing process with and without the coating for all sizes. The enhancement at small particle sizes is studied systemically to demonstrate the existence of an optimal ratio of diffusion coefficients inside/outside the coating to achieve maximal increase in the relaxation rate.

  17. Advanced thermal barrier coating systems

    NASA Technical Reports Server (NTRS)

    Dorfman, M. R.; Reardon, J. D.

    1985-01-01

    Current state-of-the-art thermal barrier coating (TBC) systems consist of partially stabilized zirconia coatings plasma sprayed over a MCrAlY bond coat. Although these systems have excellent thermal shock properties, they have shown themselves to be deficient for a number of diesel and aircraft applications. Two ternary ceramic plasma coatings are discussed with respect to their possible use in TBC systems. Zirconia-ceria-yttria (ZCY) coatings were developed with low thermal conductivities, good thermal shock resistance and improved resistance to vanadium containing environments, when compared to the baseline yttria stabilized zirconia (YSZ) coatings. In addition, dense zirconia-titania-yttria (ZTY) coatings were developed with particle erosion resistance exceeding conventional stabilized zirconia coatings. Both coatings were evaluated in conjunction with a NiCr-Al-Co-Y2O3 bond coat. Also, multilayer or hybrid coatings consisting of the bond coat with subsequent coatings of zirconia-ceria-yttria and zirconia-titania-yttria were evaluated. These coatings combine the enhanced performance characteristics of ZCY with the improved erosion resistance of ZTY coatings. Improvement in the erosion resistance of the TBC system should result in a more consistent delta T gradient during service. Economically, this may also translate into increased component life simply because the coating lasts longer.

  18. Mastocytosis, diffuse cutaneous (image)

    MedlinePlus

    This is a picture of diffuse, cutaneous mastocytosis. Abnormal collections of cells in the skin (mast cells) produce this rash. Unlike bullous mastocytosis, rubbing will not lead to formation of blisters ( ...

  19. Factorized Diffusion Map Approximation.

    PubMed

    Amizadeh, Saeed; Valizadegan, Hamed; Hauskrecht, Milos

    2012-01-01

    Diffusion maps are among the most powerful Machine Learning tools to analyze and work with complex high-dimensional datasets. Unfortunately, the estimation of these maps from a finite sample is known to suffer from the curse of dimensionality. Motivated by other machine learning models for which the existence of structure in the underlying distribution of data can reduce the complexity of estimation, we study and show how the factorization of the underlying distribution into independent subspaces can help us to estimate diffusion maps more accurately. Building upon this result, we propose and develop an algorithm that can automatically factorize a high dimensional data space in order to minimize the error of estimation of its diffusion map, even in the case when the underlying distribution is not decomposable. Experiments on both the synthetic and real-world datasets demonstrate improved estimation performance of our method over the standard diffusion-map framework.

  20. Novel Diffusivity Measurement Technique

    NASA Technical Reports Server (NTRS)

    Rashidnia, Nasser

    2001-01-01

    A common-path interferometer (CPI) system was developed to measure the diffusivity of liquid pairs. The CPI is an optical technique that can be used to measure changes in the gradient of the refraction index of transparent materials. This system uses a shearing interferometer that shares the same optical path from a laser light source to the final imaging plane. Hence, the molecular diffusion coefficient of liquids can be determined using the physical relations between changes in the optical path length and the liquid phase properties. The data obtained with this interferometer were compared with similar results from other techniques and demonstrated that the instrument is superior in measuring the diffusivity of miscible liquids while keeping the system very compact and robust. CPI can also be used for studies in interface dynamics and other diffusion-dominated-process applications.

  1. Factorized Diffusion Map Approximation

    PubMed Central

    Amizadeh, Saeed; Valizadegan, Hamed; Hauskrecht, Milos

    2013-01-01

    Diffusion maps are among the most powerful Machine Learning tools to analyze and work with complex high-dimensional datasets. Unfortunately, the estimation of these maps from a finite sample is known to suffer from the curse of dimensionality. Motivated by other machine learning models for which the existence of structure in the underlying distribution of data can reduce the complexity of estimation, we study and show how the factorization of the underlying distribution into independent subspaces can help us to estimate diffusion maps more accurately. Building upon this result, we propose and develop an algorithm that can automatically factorize a high dimensional data space in order to minimize the error of estimation of its diffusion map, even in the case when the underlying distribution is not decomposable. Experiments on both the synthetic and real-world datasets demonstrate improved estimation performance of our method over the standard diffusion-map framework. PMID:25309676

  2. Diffusion of eccentric microswimmers.

    PubMed

    Debnath, Debajyoti; Ghosh, Pulak K; Li, Yunyun; Marchesoni, Fabio; Li, Baowen

    2016-02-21

    We model the two-dimensional diffusive dynamics of an eccentric artificial microswimmer in a highly viscous medium. We assume that the swimmer's propulsion results from an effective force applied to a center distinct from its center of mass, both centers resting on a body's axis parallel to its average self-propulsion velocity. Moreover, we allow for angular fluctuations of the velocity about the body's axis. We prove, both analytically and numerically, that the ensuing active diffusion of the swimmer is suppressed to an extent that strongly depends on the model parameters. In particular, the active diffusion constant undergoes a transition from a quadratic to a linear dependence on the self-propulsion speed, with practical consequences on the interpretation of the experimental data. Finally, we extend our model to describe the diffusion of chiral eccentric swimmers.

  3. Effects of Coatings on Laser-Induced Incandescence Measurements of Black Carbon

    NASA Astrophysics Data System (ADS)

    Michelsen, H. A.; Dansson, M. A.; Schrader, P. E.; Metcalf, A. R.; Lopez-Yglesias, X.; Bambha, R.

    2012-12-01

    In exhaust plumes and the ambient atmosphere, refractory black carbon particles are often coated with unburned fuel, sulfuric acid, water, ash, and other combustion by-products and atmospheric constituents. These coatings can have an effect on particle optical and physical properties and can thus have an influence on optical diagnostics applied to coated particles. The effects of particle coatings therefore need to be fully understood in order to apply optical diagnostics under a wide range of conditions. We have investigated the effects of coatings on time-resolved laser induced incandescence (LII) measurements of combustion-generated black carbon particles. Particles were generated in a coflow diffusion flame, extracted, cooled, and coated with oleic acid. A thermodenuder was used to remove the coating. A scanning mobility particle sizer (SMPS) was used to monitor aggregate sizes, a centrifugal particle mass analyzer (CPMA) was used to measure coating mass fractions, and transmission electron microscopy (TEM) was used to characterize particle morphologies. The results demonstrate striking differences in LII temporal evolution and dependence on laser fluence between coated and uncoated particles. The LII signal appears to be sensitive to coating-induced particle morphology and optical changes. These results can be understood in the context of energy and mass balance during laser heating and conductive and evaporative cooling and are consistent with predictions based on an LII model that includes a heavy organic coating.

  4. Antibacterial polyelectrolyte-coated Mg alloys for biomedical applications

    NASA Astrophysics Data System (ADS)

    Seraz, Md. S.; Asmatulu, R.; Chen, Z.; Ceylan, M.; Mahapatro, A.; Yang, S. Y.

    2014-04-01

    This study deals with two biomedical subjects: corrosion rates of polyelectrolyte-coated magnesium (Mg) alloys, mainly used for biomedical purposes, and antibacterial properties of these alloys. Thin sheets of Mg alloys were coated with cationic polyelectrolyte chitosan (CHI) and anionic polyelectrolyte carboxymethyl cellulose (CMC) using a layer-by-layer coating method and then embedded with antibacterial agents under vacuum. Electrochemical impedance spectroscopy was employed to analyze these samples in order to detect their corrosion properties at different conditions. In the electrochemical analysis section, a corrosion rate of 72 mille inches per year was found in a salt solution for the sample coated with a 12 phosphonic acid self-assembled monolayer and 9 CHI/CMC multilayers. In the antibacterial tests, gentamicin was used to investigate the effects of the drug embedded with the coated surfaces against the Escherichia coli (E. coli) bacteria. Antibacterial studies were tested using the disk diffusion method. Based on the standard diameter of the zone of inhibition chart, the antibacterial diffusion from the surface strongly inhibited bacterial growth in the regions. The largest recorded diameter of the zone of inhibition was 50 mm for the pre-UV treated and gentamicin-loaded sample, which is more than three times the standard diameter.

  5. Aluminum phosphate coatings

    DOEpatents

    Sambasivan, Sankar; Steiner, Kimberly A.; Rangan, Krishnaswamy K.

    2007-12-25

    Aluminophosphate compounds and compositions as can be used for substrate or composite films and coating to provide or enhance, without limitation, planarization, anti-biofouling and/or anti-microbial properties.

  6. POWDER COAT APPLICATIONS

    EPA Science Inventory

    The report discusses an investigation of critical factors that affect the use of powder coatings on the environment, cost, quality, and production. The investigation involved a small business representative working with the National Defense Center for Environmental Excellence (ND...

  7. 'Mazatzal's' Many Coats

    NASA Technical Reports Server (NTRS)

    2004-01-01

    This close-up image taken by the Mars Exploration Rover Spirit's microscopic imager shows a section of the hole drilled into the rock dubbed 'Mazatzal' after the hole was ground for a second time. The first drilling by the rover's rock abrasion tool left an incomplete hole, so a second one was performed. The blue arrow points to leftover portions of the dark rind that coats Mazatzal and the scrape marks left by the rock abrasion tool. The yellow arrow highlights the bright edges surrounding the leftover rind. The crack in the rock may have once contained fluids out of which minerals precipitated along its walls (red arrows). Mazatzal is a highly coated rock, containing at least four 'cake layers': a top coat of dust, a pinking coating, a dark rind and its true interior. The observed area is 3 centimeters (1.2 inches) across. This image was taken on sol 85.

  8. Multilayer optical dielectric coating

    DOEpatents

    Emmett, John L.

    1990-01-01

    A highly damage resistant, multilayer, optical reflective coating includes alternating layers of doped and undoped dielectric material. The doping levels are low enough that there are no distinct interfaces between the doped and undoped layers so that the coating has properties nearly identical to the undoped material. The coating is fabricated at high temperature with plasma-assisted chemical vapor deposition techniques to eliminate defects, reduce energy-absorption sites, and maintain proper chemical stoichiometry. A number of differently-doped layer pairs, each layer having a thickness equal to one-quarter of a predetermined wavelength in the material are combined to form a narrowband reflective coating for a predetermined wavelength. Broadband reflectors are made by using a number of narrowband reflectors, each covering a portion of the broadband.

  9. Super Thin Ceramic Coatings

    NASA Video Gallery

    New technology being developed at NASA's Glenn Research Center creates super thin ceramic coatings on engine components. The Plasma Spray – Physical Vapor Deposition (PS-PVD) rig uses a powerful ...

  10. Kinetic Monte Carlo Simulation of Oxygen Diffusion in Ytterbium Disilicate

    NASA Technical Reports Server (NTRS)

    Good, Brian S.

    2015-01-01

    Ytterbium disilicate is of interest as a potential environmental barrier coating for aerospace applications, notably for use in next generation jet turbine engines. In such applications, the transport of oxygen and water vapor through these coatings to the ceramic substrate is undesirable if high temperature oxidation is to be avoided. In an effort to understand the diffusion process in these materials, we have performed kinetic Monte Carlo simulations of vacancy-mediated and interstitial oxygen diffusion in Ytterbium disilicate. Oxygen vacancy and interstitial site energies, vacancy and interstitial formation energies, and migration barrier energies were computed using Density Functional Theory. We have found that, in the case of vacancy-mediated diffusion, many potential diffusion paths involve large barrier energies, but some paths have barrier energies smaller than one electron volt. However, computed vacancy formation energies suggest that the intrinsic vacancy concentration is small. In the case of interstitial diffusion, migration barrier energies are typically around one electron volt, but the interstitial defect formation energies are positive, with the result that the disilicate is unlikely to exhibit experience significant oxygen permeability except at very high temperature.

  11. Preventing Cracking of Anodized Coatings

    NASA Technical Reports Server (NTRS)

    He, Charles C.; Heslin, Thomas M.

    1995-01-01

    Anodized coatings have been used as optical and thermal surfaces in spacecraft. Particulate contamination from cracked coatings is a concern for many applications. The major cause for the cracking is the difference in the coefficient of thermal expansion between the oxide coatings and the aluminum substrate. The loss of water when the coating is exposed to a vacuum also could induce cracking of the coating. Hot-water sealing was identified as the major cause for the cracking of the coatings because of the large temperature change when the parts were immersed in boiling water and the water was absorbed in the coating. when the hot-water sealing process was eliminated, the cracking resistance of the anodized coatings was greatly improved. Also, it was found that dyed black coatings were more susceptible than clear coatings to cracking during thermo-vacuum cyclings.

  12. Friction surfaced Stellite6 coatings

    SciTech Connect

    Rao, K. Prasad; Damodaram, R.; Rafi, H. Khalid; Ram, G.D. Janaki; Reddy, G. Madhusudhan; Nagalakshmi, R.

    2012-08-15

    Solid state Stellite6 coatings were deposited on steel substrate by friction surfacing and compared with Stellite6 cast rod and coatings deposited by gas tungsten arc and plasma transferred arc welding processes. Friction surfaced coatings exhibited finer and uniformly distributed carbides and were characterized by the absence of solidification structure and compositional homogeneity compared to cast rod, gas tungsten arc and plasma transferred coatings. Friction surfaced coating showed relatively higher hardness. X-ray diffraction of samples showed only face centered cubic Co peaks while cold worked coating showed hexagonally close packed Co also. - Highlights: Black-Right-Pointing-Pointer Stellite6 used as coating material for friction surfacing. Black-Right-Pointing-Pointer Friction surfaced (FS) coatings compared with casting, GTA and PTA processes. Black-Right-Pointing-Pointer Finer and uniformly distributed carbides in friction surfaced coatings. Black-Right-Pointing-Pointer Absence of melting results compositional homogeneity in FS Stellite6 coatings.

  13. Guide tube flow diffuser

    SciTech Connect

    Berringer, R.T.; Myron, D.L.

    1980-11-04

    A nuclear reactor upper internal guide tube has a flow diffuser integral with its bottom end. The guide tube provides guidance for control rods during their ascent or descent from the reactor core. The flow diffuser serves to divert the upward flow of reactor coolant around the outside of the guide tube thereby limiting the amount of coolant flow and turbulence within the guide tube, thus enhancing the ease of movement of the control rods.

  14. An Investigation of the Hot Corrosion Protectivity Behavior of Platinum Modified Aluminide Coatings on Nickel-Based Superalloys

    DTIC Science & Technology

    1987-03-01

    MODIFIED ALUMINIDE COATINGS ON NICKEL-BASED SUPERALLOYS by Rudolph E. Malush March 1987 Thesis Advisor: D.H. Boone Approved for public release; distribution... Aluminide Coatings on Nickel-Based Superalloys by Rudolph E. Malush Lieutenant, United States Navy B.S., Pennsylvania State University, 1978 Submitted...less attractive. [Ref. 16] Diffusion aluminide coatings are most commonly applied to superalloy components by an inexpensive method called pack

  15. Nanostructured Superhydrophobic Coatings

    SciTech Connect

    2009-03-01

    This factsheet describes a research project that deals with the nanostructured superhydrophobic (SH) powders developed at ORNL. This project seeks to (1) improve powder quality; (2) identify binders for plastics, fiberglass, metal (steel being the first priority), wood, and other products such as rubber and shingles; (3) test the coated product for coating quality and durability under operating conditions; and (4) application testing and production of powders in quantity.

  16. Nanostructured Carbon Coatings

    DTIC Science & Technology

    2000-01-01

    carbon coatings and explores a very broad range of potentially important carbon nanostructures that may be used in future technologies. A new method ...for the synthesis of nanostructured carbon coatings on the surface of SiC and other metal carbides is described. This method is accomplished through the...With the fall in cost of fullerene powders, this method may become important in the future as a method to produce nanocrystalline diamond free of metal

  17. Spin coating apparatus

    DOEpatents

    Torczynski, John R.

    2000-01-01

    A spin coating apparatus requires less cleanroom air flow than prior spin coating apparatus to minimize cleanroom contamination. A shaped exhaust duct from the spin coater maintains process quality while requiring reduced cleanroom air flow. The exhaust duct can decrease in cross section as it extends from the wafer, minimizing eddy formation. The exhaust duct can conform to entrainment streamlines to minimize eddy formation and reduce interprocess contamination at minimal cleanroom air flow rates.

  18. Materials Coating Techniques

    DTIC Science & Technology

    1980-03-01

    properties of the coating layers and their interaction with the bulk material will be considered. Lectures will also cover the behaviour of coated parts...stability etc. Finally, available techniques for the analysis and non-destructive evaluation of the composition. properties and soundness of the...provide stiffness or flexibility, and to carry the applied loads without macroscopic failure. Such properties are associated with the bulk material of

  19. METAL COATING BATHS

    DOEpatents

    Robinson, J.W.

    1958-08-26

    A method is presented for restoring the effectiveness of bronze coating baths used for hot dip coating of uranium. Such baths, containing a high proportion of copper, lose their ability to wet uranium surfaces after a period of use. The ability of such a bath to wet uranium can be restored by adding a small amount of metallic aluminum to the bath, and skimming the resultant hard alloy from the surface.

  20. Ceramic electrolyte coating methods

    DOEpatents

    Seabaugh, Matthew M.; Swartz, Scott L.; Dawson, William J.; McCormick, Buddy E.

    2004-10-12

    Processes for preparing aqueous suspensions of a nanoscale ceramic electrolyte material such as yttrium-stabilized zirconia. The invention also includes a process for preparing an aqueous coating slurry of a nanoscale ceramic electrolyte material. The invention further includes a process for depositing an aqueous spray coating slurry including a ceramic electrolyte material on pre-sintered, partially sintered, and unsintered ceramic substrates and products made by this process.

  1. Advanced manufacturing: Technology diffusion

    SciTech Connect

    Tesar, A.

    1995-12-01

    In this paper we examine how manufacturing technology diffuses rom the developers of technology across national borders to those who do not have the capability or resources to develop advanced technology on their own. None of the wide variety of technology diffusion mechanisms discussed in this paper are new, yet the opportunities to apply these mechanisms are growing. A dramatic increase in technology diffusion occurred over the last decade. The two major trends which probably drive this increase are a worldwide inclination towards ``freer`` markets and diminishing isolation. Technology is most rapidly diffusing from the US In fact, the US is supplying technology for the rest of the world. The value of the technology supplied by the US more than doubled from 1985 to 1992 (see the Introduction for details). History shows us that technology diffusion is inevitable. It is the rates at which technologies diffuse to other countries which can vary considerably. Manufacturers in these countries are increasingly able to absorb technology. Their manufacturing efficiency is expected to progress as technology becomes increasingly available and utilized.

  2. Thin Oxides as a Cu Diffusion Barrier for NIF Be Ablator Capsules

    SciTech Connect

    Youngblood, Kelly P.; Huang, H.; Xu, H. W.; Hayes, J.; Moreno, K. A.; Wu, J. J.; Nikroo, A.; Alford, C. A.; Hamza, A. V.; Kucheyev, S. O.; Wang, Y. M.; Wu, K. J.

    2013-03-01

    The NIF point design uses a five-layer capsule to modify the X-ray absorption in order to achieve optimized shock timing. A stepped copper dopant design defines the layer structure. The production of the capsule involves pyrolysis to remove the inner plastic mandrel. Copper atoms diffuse radially and azimuthally throughout the capsule during pyrolysis. This diffusion significantly diminishes the capsule performance during implosion. Thermal and coated oxide barrier layers employed between layers mitigate the diffusion of copper during the mandrel removal process. The copper atoms do not diffuse through this barrier during pyrolysis. A capsule fabrication method that produces a capsule with a thin oxide layer will be discussed.

  3. Multilayer thermal barrier coating systems

    DOEpatents

    Vance, Steven J.; Goedjen, John G.; Sabol, Stephen M.; Sloan, Kelly M.

    2000-01-01

    The present invention generally describes multilayer thermal barrier coating systems and methods of making the multilayer thermal barrier coating systems. The thermal barrier coating systems comprise a first ceramic layer, a second ceramic layer, a thermally grown oxide layer, a metallic bond coating layer and a substrate. The thermal barrier coating systems have improved high temperature thermal and chemical stability for use in gas turbine applications.

  4. Diffusion in natural ilmenite

    NASA Astrophysics Data System (ADS)

    Stenhouse, Iona; O'Neill, Hugh; Lister, Gordon

    2010-05-01

    Diffusion rates in natural ilmenite of composition Fe0.842+ Fe0.163+Mn0.07Mg0.01Ti 0.92O3 from the Vishnevye Mountains (Urals, Russia) have been measured at 1000° C. Experiments were carried out in a one atmosphere furnace with oxygen fugacity controlled by flow of a CO-CO2 gas mixture, over a period of four hours. The diffusant source was a synthetic ilmenite (FeTiO3) powder doped with trace amounts of Mg, Co, Ni, Zr, Hf, V, Nb, Ta, Al, Cr, Ga and Y. Since, the natural ilmenite crystal contained Mn it was also possible to study diffusion of Mn from the ilmenite crystal. The experiments were analysed using the electron microprobe and scanning laser ablation ICP-MS. Diffusion profiles were measured for Al, Mg, Mn, Co, Ni, Ga, and Y. Diffusion of Cr, Hf, Zr, V, Nb and Ta was too slow to allow diffusion profiles to be accurately measured for the times and temperatures studied so far. The preliminary results show that diffusion in ilmenite is fast, with the diffusivity determined in this study on the order of 10-13 to 10-16 m2s-1. For comparison, Chakraborty (1997) found interdiffusion of Fe and Mg in olivine at 1000° C on the order of 10-17 to 10-18m2s-1 and Dieckmann (1998) found diffusivity of Fe, Mg, Co in magnetite at 1200° C to be on the order of 10-13 to 10-14 m2s-1. The order in which the diffusivity of the elements decreases is Mn > Co > Mg ≥ Ni > Al ≥ Y ≥ Ga, that is to say that Mn diffuses the fastest and Ga the slowest. Overall, this study intends to determine diffusion parameters such as frequency factor, activation energy and activation volume as a function of temperature and oxygen fugacity. This research is taking place in the context of a larger study focusing on the use of the garnet-ilmenite system as a geospeedometer. Examination of the consequences of simultaneous diffusion of multiple elements is a necessity if we are to develop an understanding of the crystal-chemical controls on diffusion (cf Spandler & O'Neill, in press). Chakraborty

  5. Silicon nitride protective coatings for silvered glass mirrors

    DOEpatents

    Tracy, C.E.; Benson, D.K.

    1984-07-20

    A protective diffusion barrier for metalized mirror structures is provided by a layer or coating of silicon nitride which is a very dense, transparent, dielectric material that is impervious to water, alkali, and other impurities and corrosive substances that typically attack the metal layers of mirrors and cause degradation of the mirrors' reflectivity. The silicon nitride layer can be deposited on the substrate prior to metal deposition thereon to stabilize the metal/substrate interface, and it can be deposited over the metal to encapsulate it and protect the metal from corrosion or other degradation. Mirrors coated with silicon nitride according to this invention can also be used as front surface mirrors.

  6. Thermal spray deposition and evaluation of low-Z coatings

    SciTech Connect

    Seals, R.D.; Swindeman, C.J.; White, R.L.

    1996-09-01

    Thermally sprayed low-Z coatings of B{sub 4}C on Al substrates were investigated as candidate materials for first-wall reactor protective surfaces. Comparisons were made to thermally sprayed coatings of B, MgAl{sub 2}O{sub 4}, Al{sub 2}O{sub 3}, and composites. Graded bond layers were applied to mitigate coefficient of thermal expansion mismatch. Microstructures, thermal diffusivity before and after thermal shock loading, steel ball impact resistance, CO{sub 2} pellet cleaning and erosion tolerance, phase content, stoichiometry by Rutherford backscattering spectroscopy, and relative tensile strengths were measured.

  7. The effect of Pt content on NiPtAl coatings

    SciTech Connect

    Haynes, James A; Pint, Bruce A; Zhang, Ying; Wright, Ian G

    2008-01-01

    This study investigated the impact of Pt content on the coating composition and subsequent oxidation behavior of gamma/gamma-prime NiPtAl coatings. Gamma/gamma-prime diffusion coatings were fabricated by vacuum annealing electroplated Pt on single-crystal and directionally-solidified superalloy substrates. Specimens with 7 and 12 m thickness Pt were annealed at 1100 or 1175oC. Coating compositions were characterized to evaluate distribution of Pt and Al as a function of annealing temperature and Pt thickness. Selected coatings fabricated from 7 and 12 m Pt were evaluated in cyclic oxidation at 1100 and 1150oC. Coatings with higher Pt contents showed improvements in spallation resistance at both 1100 and 1150oC, particularly on superalloys with higher Hf and S contents.

  8. The Lattice and Thermal Radiation Conductivity of Thermal Barrier Coatings: Models and Experiments

    NASA Technical Reports Server (NTRS)

    Zhu, Dongming; Spuckler, Charles M.

    2010-01-01

    The lattice and radiation conductivity of ZrO2-Y2O3 thermal barrier coatings was evaluated using a laser heat flux approach. A diffusion model has been established to correlate the coating apparent thermal conductivity to the lattice and radiation conductivity. The radiation conductivity component can be expressed as a function of temperature, coating material scattering, and absorption properties. High temperature scattering and absorption of the coating systems can be also derived based on the testing results using the modeling approach. A comparison has been made for the gray and nongray coating models in the plasma-sprayed thermal barrier coatings. The model prediction is found to have a good agreement with experimental observations.

  9. Microstructures and Properties of Ti-Coated SiCp Reinforced Al-Si Alloy Composites

    NASA Astrophysics Data System (ADS)

    Feng, Yan; Ren, Junpeng; Dong, Cuige; Wang, Richu

    2016-12-01

    A double-layer structure of Ti coating was plated on the surface of SiC particles using a diffusion method in a vacuum reactor, which is a new method to fabricate a Ti-coating layer on the SiC particles. The phase structure of Ti coating on the surface of SiC particles was composed inside of Ti5Si3 and outside of TiC investigated by x-ray diffraction. The Ti5Si3 and TiC double-layer structure realizes the tight chemical bonding between SiC particles and the Ti coating, and significantly promotes the wettability between the aluminum matrix and the Ti-coated SiC particles. The Ti-coated SiCp-reinforced Al-Si composites are prepared by a powder metallurgy method, and express excellent relative densities, desirable mechanical properties and frictional wear resistance.

  10. Explosive compact-coating of tungsten–copper alloy to a copper surface

    NASA Astrophysics Data System (ADS)

    Chen, Xiang; Li, Xiaojie; Yan, Honghao; Wang, Xiaohong; Miao, Yusong

    2017-03-01

    This study proposed a new method for coating tungsten–copper alloy to copper surface. First, the tungsten–copper alloy powder was pre-compacted to the copper surface. Then, the powder in the hydrogen atmosphere was sintered, and the pre-compacted powder was compacted by explosive compact-coating. Finally, diffusion sintering was conducted to improve the density of the coating layer. The theoretical density of the coating reached 99.3%. Microstructure characteristics indicated that tungsten and copper powders were well mixed. Tungsten particles were larger than copper particles. Scanning electron microscope (SEM) fracture surface analysis was different from the traditional fracture of metals. Coating and substrate joint surfaces, which were analyzed by SEM, indicated that the tungsten–copper alloy was sintered on the copper surface. The hardness of the coating layer was 197.6–245.2 HV, and the hardness of the substrate was approximately 55 HV.

  11. 78 FR 75371 - Diffusion-Annealed, Nickel-Plated Flat-Rolled Steel Products From Japan; Scheduling of the Final...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-12-11

    ... COMMISSION Diffusion-Annealed, Nickel-Plated Flat-Rolled Steel Products From Japan; Scheduling of the Final... of less-than-fair-value imports from Japan of diffusion-annealed, nickel- plated flat-rolled steel...; whether or not in coils; either plated or coated with nickel or nickel-based alloys and...

  12. Coated particle waste form development

    SciTech Connect

    Oma, K.H.; Buckwalter, C.Q.; Chick, L.A.

    1981-12-01

    Coated particle waste forms have been developed as part of the multibarrier concept at Pacific Northwest Laboratory under the Alternative Waste Forms Program for the Department of Energy. Primary efforts were to coat simulated nuclear waste glass marbles and ceramic pellets with low-temperature pyrolytic carbon (LT-PyC) coatings via the process of chemical vapor deposition (CVD). Fluidized bed (FB) coaters, screw agitated coaters (SAC), and rotating tube coaters were used. Coating temperatures were reduced by using catalysts and plasma activation. In general, the LT-PyC coatings did not provide the expected high leach resistance as previously measured for carbon alone. The coatings were friable and often spalled off the substrate. A totally different concept, thermal spray coating, was investigated at PNL as an alternative to CVD coating. Flame spray, wire gun, and plasma gun systems were evaluated using glass, ceramic, and metallic coating materials. Metal plasma spray coatings (Al, Sn, Zn, Pb) provided a two to three orders-of-magnitude increase in chemical durability. Because the aluminum coatings were porous, the superior leach resistance must be due to either a chemical interaction or to a pH buffer effect. Because they are complex, coated waste form processes rank low in process feasibility. Of all the possible coated particle processes, plasma sprayed marbles have the best rating. Carbon coating of pellets by CVD ranked ninth when compared with ten other processes. The plasma-spray-coated marble process ranked sixth out of eleven processes.

  13. Growth Kinetics of In Situ Fabricated Dense NbC Coatings on Gray Cast Iron

    NASA Astrophysics Data System (ADS)

    Shen, Liuliu; Xu, Yunhua; Zhao, Nana; Zhao, Ziyuan; Zhong, Lisheng; Song, Ke; Cai, Xiaolong; Wang, Juan

    2016-12-01

    In the present study, dense niobium carbide (NbC) coatings are fabricated by in situ techniques on gray cast iron (Fe) substrates at 1150 °C for 5 min, followed by a heat treatment at 990, 1010 and 1030 °C for 5, 10, 15 and 20 min. The microstructure, element composition and metallographic phase of the coating are characterized by scanning electron microscope, energy dispersive spectral and x-ray diffraction, respectively. Results show that the coating consists of NbC and α-Fe phases. NbC coating thickness ranges from 12.51 ± 1.4 to 29.17 ± 2.0 µm depending on the heat treatment temperature and time. In addition, the growth kinetics of dense niobium carbide coatings are estimated. A diffusion model based on Fick's laws is used to explore the carbon diffusion coefficients of the dense NbC coating in the range of heat treatment temperatures in which the experimental results of the kinetics of the niobium carbide coating are in good agreement with those estimated using diffusion model.

  14. Controlled Thermal Expansion Coat for Thermal Barrier Coatings

    NASA Technical Reports Server (NTRS)

    Brindley, William J. (Inventor); Miller, Robert A. (Inventor); Aikin, Beverly J. M. (Inventor)

    1999-01-01

    A improved thermal barrier coating and method for producing and applying such is disclosed herein. The thermal barrier coating includes a high temperature substrate, a first bond coat layer applied to the substrate of MCrAlX, and a second bond coat layer of MCrAlX with particles of a particulate dispersed throughout the MCrAlX and the preferred particulate is Al2O3. The particles of the particulate dispersed throughout the second bond coat layer preferably have a diameter of less then the height of the peaks of the second bond coat layer, or a diameter of less than 5 microns. The method of producing the second bond coat layer may either include the steps of mechanical alloying of particles throughout the second bond coat layer, attrition milling the particles of the particulate throughout the second bond coat layer, or using electrophoresis to disperse the particles throughout the second bond coat layer. In the preferred embodiment of the invention, the first bond coat layer is applied to the substrate, and then the second bond coat layer is thermally sprayed onto the first bond coat layer. Further, in a preferred embodiment of die invention, a ceramic insulating layer covers the second bond coat layer.

  15. Friction and Wear Characteristics of Cu-4Al Foil Bearing Coating at 25 and 650 degree C

    NASA Technical Reports Server (NTRS)

    Stanford, Malcolm K.; DellaCorte, Christopher

    2004-01-01

    The friction and wear performance of a Cu-4Al top foil coating has been investigated in Generation I foil air bearings. The copper alloy was applied by a novel deposition technique (ion diffusion) and the journal was coated with PS304, a plasma spray deposited high temperature composite solid lubricant coating. The ion diffusion coating process deposits a desirable smooth layer compared to other methods like cathodic arc deposition. The tribological performance of bearings with and without Cu-4Al foil coatings were evaluated through start-stop tests on an air bearing test rig at 25 and 650 C. The results indicate that the Cu-4Al assists during the initial break-in period, gives more stable friction performance with respect to temperature, and appears to prevent top foil wear at high temperature. The measured load capacity coefficient was 0.5, which was comparable to earlier testing of more advanced design Generation III bearings coated with standard cathodic arc deposited Cu-4Al. However, further studies are needed to determine if deeper penetration of the copper alloy into the foil would help make the transition in friction behavior from contact with the Cu-4Al coated foil to contact with the base foil material more gradual. Also, future work is recommended to assess the performance of ion diffusion coatings with different Cu-based alloy compositions and to investigate the effect the coating has on the elastic modulus of the foil material.

  16. Long-Term Cyclic Oxidation Behavior of Uncoated and Coated Re-108 and In-939 at 980 and 870 C

    NASA Technical Reports Server (NTRS)

    Lee, K. N.; Barrett, C. A.; Smith, J.

    2000-01-01

    Very long-term cyclic oxidation behavior of Re108 and In939 with and without a protective coating was evaluated at 980 and 870 C, respectively. Re-108 and In-939 without a protective coating began to show a rapid weight loss at 3000 h due to scale spallation, indicating the need for an oxidation protective coating for longer than thousands of hours of oxidative life. NiAl-base coatings of a vapor phase aluminide (VPA), a pack aluminide (CODEP), and a slurry paint aluminide (SERMALOY J) were applied on Re-108 and In-939. The VPA and CODEP on Re-108 and all three coatings on In-939 showed excellent cyclic oxidation resistance out to 10,000 h. Coated alloys were annealed in an inert atmosphere to determine the loss of Al from the coating into the alloy substrate through diffusion. The Al loss from the coating through diffusion was twice as great as the Al loss through oxidation after 10,000 h of cyclic exposure. The oxidation life of VPA-coated Re-108 was estimated by calculating the amount of Al initially available for protective oxidation and the amount of Al lost through oxidation and diffusion.

  17. Application of diffusion barriers to the refractory fibers of tungsten, columbium, carbon and aluminum oxide

    NASA Technical Reports Server (NTRS)

    Douglas, F. C.; Paradis, E. L.; Veltri, R. D.

    1973-01-01

    A radio frequency powered ion-plating system was used to plate protective layers of refractory oxides and carbide onto high strength fiber substrates. Subsequent overplating of these combinations with nickel and titanium was made to determine the effectiveness of such barrier layers in preventing diffusion of the overcoat metal into the fibers with consequent loss of fiber strength. Four substrates, five coatings, and two metal matrix materials were employed for a total of forty material combinations. The substrates were tungsten, niobium, NASA-Hough carbon, and Tyco sapphire. The diffusion-barrier coatings were aluminum oxide, yttrium oxide, titanium carbide, tungsten carbide with 14% cobalt addition, and zirconium carbide. The metal matrix materials were IN 600 nickel and Ti 6/4 titanium. Adhesion of the coatings to all substrates was good except for the NASA-Hough carbon, where flaking off of the oxide coatings in particular was observed.

  18. New Chorus Diffusion Matrix

    NASA Astrophysics Data System (ADS)

    Horne, Richard B.; Kersten, Tobias; Glauert, Sarah A.; Meredith, Nigel P.; Boscher, Daniel; Sicard, Angelica; Maget, Vincent

    2013-04-01

    Whistler mode chorus waves play a major role in the loss and acceleration of electrons in the Earth's radiation belts. While high time resolution satellite data show that these waves are highly structured in frequency and time, at present their effects on the electron distribution can only be assessed on a global scale by using quasi-linear diffusion theory. Here we present new quasi-linear diffusion coefficients for upper and lower band chorus waves for use in global radiation belt models. Using data from DE 1 CRRES, Cluster 1, Double Star TC1 and THEMIS, we have constructed a database of wave properties and used this to construct new diffusion coefficients for L* = 1.5 to 10 in steps of 0.5, 10 latitude bins between 0o and 60o ,8 bins in MLT and 5 levels of geomagnetic activity as measured by Kp. We find that the peak frequency of lower band chorus is close to 0.2 fce, which is lower than that used in previous models. The combined upper and lower band chorus diffusion shows structure that should result in an energy dependent pitch angle anisotropy, particularly between 1 keV and 100 keV. The diffusion rates suggest that wave-particle interactions should still be very important outside geostationary orbit, out to at least L* = 8. We find significant energy diffusion near 1 keV near the loss cone, consistent with wave growth. By including the new chorus diffusion matrix into the BAS radiation belt (BRB) model we compare the effects on the evolution of the radiation belts against previous models.

  19. Diffusely reflecting paints including polytetrafluoroethylene and method of manufacture

    NASA Technical Reports Server (NTRS)

    Schutt, J. B.; Shai, M. C. (Inventor)

    1985-01-01

    The invention pertains to a high diffuse, reflective paint comprising an alcohol soluble binder, polytetrafluoroethylene (TFE) and an alcohol for coating a substrate and forming an optical reference with a superior Lambertian characteristic. A method for making the paint by first mixing the biner and alcohol, and thereafter by mixing in outgassed TFE is described. A wetting agent may be employed to aid the mixing process.

  20. Testing and evaluation of oxide-coated iridium/rhenium chambers

    NASA Technical Reports Server (NTRS)

    Reed, Brian D.

    1993-01-01

    Iridium-coated rhenium provides long life operation of radiation-cooled rockets at temperatures up to 2200 C. Ceramic oxide coatings could be used to increase iridium/rhenium rocket lifetimes and allow operation in highly oxidizing environments. Ceramic oxide coatings promise to serve as both thermal and diffusion barriers for the iridium layer. Seven ceramic oxide-coated iridium/rhenium, 22 N rocket chambers were tested on gaseous hydrogen/gaseous oxygen propellants. Five chambers had thick (over 10 mils), monolithic coatings of either hafnia or zirconia. Two chambers had coatings with thicknesses less than 5 mils. One of these chambers had a thin-walled coating of zirconia infiltrated with sol gel hafnia. The other chamber had a coating composed of an iridium/oxide composite. The purpose of this test program was to assess the ability of the oxide coatings to withstand the thermal shock of combustion initiation, adhere under repeated thermal cycling, and operate in aggressively oxidizing environments. All of the coatings survived the thermal shock of combustion and demonstrated operation at mixture ratios up to 11. The iridium/oxide composite coated chamber included testing for over 29 minutes at mixture ratio 16. The thicker-walled coatings provided the larger temperature drops across the oxide layer (up to 570 C), but were susceptible to macrocracking and eventual chipping at a stress concentrator. The cracks apparently resealed during firing, under compression of the oxide layer. The thinner-walled coatings did not experience the macrocracking and chipping of the chambers seen with the thick, monolithic coatings. However, burnthroughs in the throat region did occur in both of the thin-walled chambers at mixture ratios well above stochiometric. The burn-throughs were probably the result of oxygen-diffusion through the oxide coating that allowed the underlying iridium and rhenium layers to be oxidized. The results of this test program indicated that the thin

  1. Thermal barrier coating system with intermetallic overlay bond coat

    SciTech Connect

    Duderstadt, E.C.; Nagaraj, B A.

    1993-08-24

    A superalloy article is described having a thermal barrier coating system thereon, comprising: a substrate made of a material selected from the group consisting of a nickel-based superalloy and a cobalt-based superalloy; and a thermal barrier coating system on the substrate, the thermal barrier coating system including an intermetallic bond coat overlying the substrate, the bond coat being selected from the group consisting of a nickel aluminide and a platinum aluminide intermetallic compound, a thermally grown aluminum oxide layer overlying the intermetallic bond coat, and a ceramic topcoat overlying the aluminum oxide layer.

  2. Diffusion Influenced Adsorption Kinetics.

    PubMed

    Miura, Toshiaki; Seki, Kazuhiko

    2015-08-27

    When the kinetics of adsorption is influenced by the diffusive flow of solutes, the solute concentration at the surface is influenced by the surface coverage of solutes, which is given by the Langmuir-Hinshelwood adsorption equation. The diffusion equation with the boundary condition given by the Langmuir-Hinshelwood adsorption equation leads to the nonlinear integro-differential equation for the surface coverage. In this paper, we solved the nonlinear integro-differential equation using the Grünwald-Letnikov formula developed to solve fractional kinetics. Guided by the numerical results, analytical expressions for the upper and lower bounds of the exact numerical results were obtained. The upper and lower bounds were close to the exact numerical results in the diffusion- and reaction-controlled limits, respectively. We examined the validity of the two simple analytical expressions obtained in the diffusion-controlled limit. The results were generalized to include the effect of dispersive diffusion. We also investigated the effect of molecular rearrangement of anisotropic molecules on surface coverage.

  3. Primary diffuse leptomeningeal gliosarcomatosis.

    PubMed

    Moon, Ju Hyung; Kim, Se Hoon; Kim, Eui Hyun; Kang, Seok-Gu; Chang, Jong Hee

    2015-04-01

    Primary diffuse leptomeningeal gliomatosis (PDLG) is a rare condition with a fatal outcome, characterized by diffuse infiltration of the leptomeninges by neoplastic glial cells without evidence of primary tumor in the brain or spinal cord parenchyma. In particular, PDLG histologically diagnosed as gliosarcoma is extremely rare, with only 2 cases reported to date. We report a case of primary diffuse leptomeningeal gliosarcomatosis. A 68-year-old man presented with fever, chilling, headache, and a brief episode of mental deterioration. Initial T1-weighted post-contrast brain magnetic resonance imaging (MRI) showed diffuse leptomeningeal enhancement without a definite intraparenchymal lesion. Based on clinical and imaging findings, antiviral treatment was initiated. Despite the treatment, the patient's neurologic symptoms and mental status progressively deteriorated and follow-up MRI showed rapid progression of the disease. A meningeal biopsy revealed gliosarcoma and was conclusive for the diagnosis of primary diffuse leptomeningeal gliosarcomatosis. We suggest the inclusion of PDLG in the potential differential diagnosis of patients who present with nonspecific neurologic symptoms in the presence of leptomeningeal involvement on MRI.

  4. Multidimensional diffusion MRI

    NASA Astrophysics Data System (ADS)

    Topgaard, Daniel

    2017-02-01

    Principles from multidimensional NMR spectroscopy, and in particular solid-state NMR, have recently been transferred to the field of diffusion MRI, offering non-invasive characterization of heterogeneous anisotropic materials, such as the human brain, at an unprecedented level of detail. Here we revisit the basic physics of solid-state NMR and diffusion MRI to pinpoint the origin of the somewhat unexpected analogy between the two fields, and provide an overview of current diffusion MRI acquisition protocols and data analysis methods to quantify the composition of heterogeneous materials in terms of diffusion tensor distributions with size, shape, and orientation dimensions. While the most advanced methods allow estimation of the complete multidimensional distributions, simpler methods focus on various projections onto lower-dimensional spaces as well as determination of means and variances rather than actual distributions. Even the less advanced methods provide simple and intuitive scalar parameters that are directly related to microstructural features that can be observed in optical microscopy images, e.g. average cell eccentricity, variance of cell density, and orientational order - properties that are inextricably entangled in conventional diffusion MRI. Key to disentangling all these microstructural features is MRI signal acquisition combining isotropic and directional dimensions, just as in the field of multidimensional solid-state NMR from which most of the ideas for the new methods are derived.

  5. Diffuser for wellhead isolation tool

    SciTech Connect

    Surjaatmadja, J.B.

    1981-04-21

    An improved diffuser for a wellhead isolation tool which employs a combination of angles in its bore. This improvement reduces the incidence of erosion caused by the flow of fluids through the diffuser, in both the well production tubing adjacent the end of the diffuser and in the diffuser itself.

  6. Thermodynamics and kinetics of reactions in protective coating systems

    NASA Technical Reports Server (NTRS)

    Gupta, B.; Sarkhel, A.; Sivakumar, R.; Seigle, L.

    1974-01-01

    Investigations of fluoride activated packs with Al:Ni ratios greater than 50 a/o prove that the specimen surface is not in equilibrium with the pack at high Al:Ni ratios but that an activity gradient exists between pack and specimen. Therefore, gaseous diffusion and possibly surface reactions play a role in determining the overall rate of Al deposition in such packs. Noticeable differences in coating behavior have been obtained in packs activated with chloride and iodide, and it appears that poorest results are obtained with iodides, better with chlorides, and best with fluorides. A numerical method has been perfected for calculating rates of solid-state diffusion controlled coating formation, allowing for the variation of diffusivity with composition in the NiAl phase. Layer growth rates can now be accurately predicted from a knowledge of the surface and substrate compositions. Furthermore, the correct diffusion profiles are obtained by this method. These differ substantially from the profile obtained when the diffusivity is assumed constant.

  7. Coatings on NiTi Alloy

    NASA Astrophysics Data System (ADS)

    Kei, C. C.; Yu, Y. S.; Racek, J.; Vokoun, D.; Šittner, P.

    2014-07-01

    Atomic layer deposition is introduced as a method suitable for preparation of Al2O3 layers on the surface of NiTi medical devices such as stents because of the excellent thickness control and conformal protective coating on complex structures. The corrosion properties of NiTi plates with Al2O3 coatings of various thicknesses in an environment similar to that occurring in the human body were studied using open circuit potential, potentiostatic electrochemical impedance spectroscopy, and cyclic polarization tests. It shows that the layer thickness plays a key role in the inhibition of corrosion. The thinner layers are more diffuse and make it easier for anodic reaction of passive NiTi with protective TiO2 underneath of Al2O3, while the thicker layers have the barrier effect with local pores initiating pitting corrosion. The results of our electrochemical experiments consistently show that corrosion properties of thick Al2O3 coatings on NiTi plate are inferior compared to the thin layers.

  8. Compatibility of aluminide-coated Hastelloy x and Inconel 617 in a simulated gas-cooled reactor environment

    SciTech Connect

    Chin, J.; Johnson, W. R.; Chen, K.

    1982-03-01

    Commercially prepared aluminide coatings on Hastelloy X and Inconel 617 substrates were exposed to controlled-impurity helium at 850/sup 0/ and 950/sup 0/C for 3000 h. Optical and scanning electron (SEM) microscopy, electron microprobe profiles, and SEM X-ray mapping were used to evaluate and compare exposed and unexposed control samples. Four coatings were evaluated: aluminide, aluminide with platinum, aluminide with chromium, and aluminide with rhodium. With extended time at elevated temperature, nickel diffused into the aluminide coatings to form epsilon-phase (Ni/sub 3/Al). This diffusion was the primary cause of porosity formation at the aluminide/alloy interface.

  9. Based Adaptive Nanocomposite Coatings

    NASA Astrophysics Data System (ADS)

    Ramazani, M.; Ashrafizadeh, F.; Mozaffarinia, R.

    2014-08-01

    A promising Ni(Al)-Cr2O3-Ag-CNT-WS2 self-lubricating wear-resistant coating was deposited via atmospheric plasma spray of Ni(Al), nano Cr2O3, nano silver and nano WS2 powders, and CNTs. Feedstock powders with various compositions prepared by spray drying were plasma sprayed onto carbon steel substrates. The tribological properties of coatings were tested by a high temperature tribometer in a dry environment from room temperature to 400 °C, and in a natural humid environment at room temperature. It was found that all nanocomposite coatings have better frictional behavior compared with pure Ni(Al) and Ni(Al)-Cr2O3 coatings; the specimen containing aproximately 7 vol.% Ag, CNT, and WS2 had the best frictional performance. The average room temperature friction coefficient of this coating was 0.36 in humid atmosphere, 0.32 in dry atmosphere, and about 0.3 at high temperature.

  10. Protective coatings for concrete

    SciTech Connect

    NAGY, KATHRYN L.; CYGAN, RANDALL T.; BRINKER, C. JEFFREY; SELLINGER, ALAN

    2000-05-01

    The new two-layer protective coating developed for monuments constructed of limestone or marble was applied to highway cement and to tobermorite, a component of cement, and tested in batch dissolution tests. The goal was to determine the suitability of the protective coating in retarding the weathering rate of concrete construction. The two-layer coating consists of an inner layer of aminoethylaminopropylsilane (AEAPS) applied as a 25% solution in methanol and an outer layer of A2** sol-gel. In previous work, this product when applied to calcite powders, had resulted in a lowering of the rate of dissolution by a factor of ten and was shown through molecular modeling to bind strongly to the calcite surface, but not too strongly so as to accelerate dissolution. Batch dissolution tests at 22 C of coated and uncoated tobermorite (1.1 nm phase) and powdered cement from Gibson Blvd. in Albuquerque indicated that the coating exhibits some protective behavior, at least on short time scales. However, the data suggest that the outer layer of sol-gel dissolves in the high-pH environment of the closed system of cement plus water. Calculated binding configuration and energy of AEAPS to the tobermorite surface suggests that AEAPS is well-suited as the inner layer binder for protecting tobermorite.

  11. Coatings for directional eutectics

    NASA Technical Reports Server (NTRS)

    Rairden, J. R.; Jackson, M. R.

    1976-01-01

    Coatings developed to provide oxidation protection for the directionally-solidified eutectic alloy NiTaC-B (4.4 weight percent Cr) were evaluated. Of seven Co-, Fe- and Ni-base coatings that were initially investigated, best resistance to cyclic oxidation was demonstrated by duplex coatings fabricated by depositing a layer of NiCrAl(Y) by vacuum evaporation from an electron beam source followed by deposition of an Al overlayer using the pack cementation process. It was found that addition of carbon to the coating alloy substantially eliminated the problem of fiber denudation in TaC-type eutectic alloys. Burner rig cycled NiTaC-B samples coated with Ni-20Cr-5Al-0.1C-0.1Y+Al and rupture-tested at 1100 deg C performed as well as or better than uncoated, vacuum cycled and air-tested NiTaC-13; however, a slight degradation with respect to uncoated material was noted in air-stress rupture tests at 870 deg C for both cycled and uncycled samples.

  12. Positron diffusion in Si

    SciTech Connect

    Nielsen, B.; Lynn, K.G.; Vehanen, A.; Schultz, P.J.

    1985-06-01

    Positron diffusion in Si(100) and Si(111) has been studied using a variable energy positron beam. The positron diffusion coefficient is found to be D/sub +/ = 2.7 +- 0.3 cm/sup 2//sec using a Makhov-type positron implantation profile, which is demonstrated to fit the data more reliably than the more commonly applied exponential profile. The diffusion related parameter, E/sub 0/, which results from the exponential profile, is found to be 4.2 +- 0.2 keV, significantly longer than previously reported values. A drastic reduction in E/sub 0/ is found after annealing the sample at 1300 K, showing that previously reported low values of E/sub 0/ are probably associated with the thermal history of the sample.

  13. Cesium diffusion in graphite

    SciTech Connect

    Evans, R.B. III; Davis, W. Jr.; Sutton, A.L. Jr.

    1980-05-01

    Experiments on diffusion of /sup 137/Cs in five types of graphite were performed. The document provides a completion of the report that was started and includes a presentation of all of the diffusion data, previously unpublished. Except for data on mass transfer of /sup 137/Cs in the Hawker-Siddeley graphite, analyses of experimental results were initiated but not completed. The mass transfer process of cesium in HS-1-1 graphite at 600 to 1000/sup 0/C in a helium atmosphere is essentially pure diffusion wherein values of (E/epsilon) and ..delta..E of the equation D/epsilon = (D/epsilon)/sub 0/ exp (-..delta..E/RT) are about 4 x 10/sup -2/ cm/sup 2//s and 30 kcal/mole, respectively.

  14. Apparatus for diffusion separation

    DOEpatents

    Nierenberg, William A.; Pontius, Rex B.

    1976-08-10

    1. The method of testing the separation efficiency of porous permeable membranes which comprises causing a stream of a gaseous mixture to flow into contact with one face of a finely porous permeable membrane under such conditions that a major fraction of the mixture diffuses through the membrane, maintaining a rectangular cross section of the gaseous stream so flowing past said membrane, continuously recirculating the gas that diffuses through said membrane and continuously withdrawing the gas that does not diffuse through said membrane and maintaining the volume of said recirculating gas constant by continuously introducing into said continuously recirculating gas stream a mass of gas equivalent to that which is continuously withdrawn from said gas stream and comparing the concentrations of the light component in the entering gas, the withdrawn gas and the recirculated gas in order to determine the efficiency of said membrane.

  15. DEVELOPMENT AND ASSESSMENT OF COATINGS FOR FUTURE POWER GENERATION TURBINES

    SciTech Connect

    Alvin, Maryanne; Klotz, K.; McMordie, B.; Gleeson, B.; Zhu, D.; Warnes, B.; Kang, B.; Tannenbaum, J.

    2012-01-01

    The NETL-Regional University Alliance (RUA) continues to advance technology development critical to turbine manufacturer efforts for achieving DOE Fossil Energy (FE's) Advanced Turbine Program Goals. In conjunction with NETL, Coatings for Industry (CFI), the University of Pittsburgh, NASA GRC, and Corrosion Control Inc., efforts have been focused on development of composite thermal barrier coating (TBC) architectures that consist of an extreme temperature coating, a commercially applied 7-8 YSZ TBC, a reduced cost bond coat, and a diffusion barrier coating that are applied to nickel-based superalloys or single crystal airfoil substrate materials for use at temperatures >1450 C (> 2640 F). Additionally, construction of a unique, high temperature ({approx}1100 C; {approx}2010 F), bench-scale, micro-indentation, nondestructive (NDE) test facility at West Virginia University (WVU) was completed to experimentally address in-situ changes in TBC stiffness during extended cyclic oxidation exposure of coated single crystal coupons in air or steam containing environments. The efforts and technical accomplishments in these areas are presented in the following sections of this paper.

  16. Hydrous silica coatings: occurrence, speciation of metals, and environmental significance.

    PubMed

    Schindler, Michael; Durocher, Jennifer L; Abdu, Yassir; Hawthorne, Frank C

    2009-12-01

    Si-enriched coatings form on the surface of silicate minerals under acidic conditions. Although they are often only a few nanometers thick, their large specific surface area may control the interaction between silicate minerals in acidic soils, aquifers, and mine tailings. Micrometer thick, hydrous-silica coatings occur on the surface of a granite outcrop in contact with acidic pond water at the Coppercliff mine-tailings area in the Greater City of Sudbury, Ontario, and are ideal to study the concentration and speciation of metals and metalloids inside Si-enriched coatings. These coatings have higher average concentrations of Cr, Mn, Co, Ni, Cu, Zn, and Pb than coatings composed of schwertmannite, Fe(8)O(8)(OH)(4.4)(SO(4))(1.8) (H(2)O)(8.4). Microscopic and spectroscopic examination of the hydrous-silica coating indicates the occurrence of Fe- and Cu-Zn-oxy-hydroxide particles, tetrahedrally coordinated Fe(3+) and a high proportion of M-O-Si bonds (M = metal). These observations suggest that metals occur either finely distributed in the hydrous-silica matrix or in oxy-hydroxide particles. The latter particles are products of the diffusion of metals into the hydrous silica and the subsequent nucleation of oxy-hydroxide phases.

  17. Coating system to permit direct brazing of ceramics

    DOEpatents

    Cadden, Charles H.; Hosking, F. Michael

    2003-01-01

    This invention relates to a method for preparing the surface of a ceramic component that enables direct brazing using a non-active braze alloy. The present invention also relates to a method for directly brazing a ceramic component to a ceramic or metal member using this method of surface preparation, and to articles produced by using this brazing method. The ceramic can be high purity alumina. The method comprises applying a first coating of a silicon-bearing oxide material (e.g. silicon dioxide or mullite (3Al.sub.2 O.sub.3.2SiO.sub.2) to the ceramic. Next, a thin coating of active metal (e.g. Ti or V) is applied. Finally, a thicker coating of a non-active metal (e.g. Au or Cu) is applied. The coatings can be applied by physical vapor deposition (PVD). Alternatively, the active and non-active metals can be co-deposited (e.g. by sputtering a target made of mullite). After all of the coatings have been applied, the ceramic can be fired at a high temperature in a non-oxidizing environment to promote diffusion, and to enhance bonding of the coatings to the substrate. After firing, the metallized ceramic component can be brazed to other components using a conventional non-active braze alloy. Alternatively, the firing and brazing steps can be combined into a single step. This process can replace the need to perform a "moly-manganese" metallization step.

  18. METHOD OF PROTECTIVELY COATING URANIUM

    DOEpatents

    Eubank, L.D.; Boller, E.R.

    1959-02-01

    A method is described for protectively coating uranium with zine comprising cleaning the U for coating by pickling in concentrated HNO/sub 3/, dipping the cleaned U into a bath of molten zinc between 430 to 600 C and containing less than 0 01% each of Fe and Pb, and withdrawing and cooling to solidify the coating. The zinccoated uranium may be given a; econd coating with another metal niore resistant to the corrosive influences particularly concerned. A coating of Pb containing small proportions of Ag or Sn, or Al containing small proportions of Si may be applied over the zinc coatings by dipping in molten baths of these metals.

  19. Transverse Spin Diffusion

    NASA Astrophysics Data System (ADS)

    Mullin, William

    2014-05-01

    Transverse spin diffusion is a relatively new transport coefficient and a review of its history and physical basis will be presented. In NMR spin diffusion is often measured by spin echo techniques, which involve spin currents perpendicular to the direction of the magnetization, in contrast with the usual longitudinal case where the current is parallel to the magnetization. The first indication that this involved new physics was the Leggett-Rice effect (1970) in which spin waves, new spin-echo behavior, and an altered spin diffusion coefficient were predicted in liquid 3He. This effect gave the possibility of the first measurement of F1a, the parameter of the Landau Fermi-liquid theory mean-field responsible for the effect. In 1982 Lhuillier and Laloe found a transport equation very similar to the Leggett equation, but valid for highly-polarized dilute Boltzmann Bose and Fermi gases, and describing the ``identical spin rotation effect'' (ISRE), the analog of a Landau mean field. Coincidentally Bashkin and Meyerovich had also given equivalent descriptions of transport in polarized Boltzmann gases. That a mean-field effect could exists in dilute Boltzmann gases was theoretically surprising, but was confirmed experimentally. At low polarization the basic transverse diffusion constant D⊥ coincides with the longitudinal value D∥ however Meyerovich first pointed out that they could differ in highly polarized degenerate gases. Indeed detailed calculations (Jeon and Mullin) showed that, while D∥ is proportional to T-2, D⊥ approaches a constant (depending on polarization) at low T. Considerable controversy existed until experimental verification was achieved in 2004. The importance of ISRE again arose in 2008 as the basis of ``anomalous spin-state segregation'' in Duke and JILA experiments. More recently application of the ideas of transverse spin diffusion to strongly interacting Fermi gases has resulted in the observation of the diffusion constants at the quantum

  20. [Microbial diffusion and antibiotherapy].

    PubMed

    Vilain, R

    1982-01-01

    Cleaning leg ulcers depends on tissular and microbial enzymes, the production of which depends on good vascularization. When an aetiological treatment is started, the microbes ensure sufficient cleaning, leading to granulation and epidermization. Antibiotherapy is pointless. Sometimes it can be detrimental, replacing a natural growth with alien strains which cause diffusion. Very exceptionally, a short course of antibiotherapy may be necessary to cope with signs of diffusion, usually signifying a Group A streptococcal infection, with seasonal recrudescence. The Blue Pus Microbe has no special pathological significance. It merely indicates that the case has become chronic.

  1. Hydrogen diffusion in Zircon

    NASA Astrophysics Data System (ADS)

    Ingrin, Jannick; Zhang, Peipei

    2016-04-01

    Hydrogen mobility in gem quality zircon single crystals from Madagascar was investigated through H-D exchange experiments. Thin slices were annealed in a horizontal furnace flushed with a gas mixture of Ar/D2(10%) under ambient pressure between 900 ° C to 1150 ° C. FTIR analyses were performed on oriented slices before and after each annealing run. H diffusion along [100] and [010] follow the same diffusion law D = D0exp[-E /RT], with log D0 = 2.24 ± 1.57 (in m2/s) and E = 374 ± 39 kJ/mol. H diffusion along [001] follows a slightly more rapid diffusion law, with log D0 = 1.11 ± 0.22 (in m2/s) and E = 334 ± 49 kJ/mol. H diffusion in zircon has much higher activation energy and slower diffusivity than other NAMs below 1150 ° C even iron-poor garnets which are known to be among the slowest (Blanchard and Ingrin, 2004; Kurka et al. 2005). During H-D exchange zircon incorporates also deuterium. This hydration reaction involves uranium reduction as it is shown from the exchange of U5+ and U4+ characteristic bands in the near infrared region during annealing. It is the first time that a hydration reaction U5+ + OH- = U4+ + O2- + 1/2H2, is experimentally reported. The kinetics of deuterium incorporation is slightly slower than hydrogen diffusion, suggesting that the reaction is limited by hydrogen mobility. Hydrogen isotopic memory of zircon is higher than other NAMs. Zircons will be moderately retentive of H signatures at mid-crustal metamorphic temperatures. At 500 ° C, a zircon with a radius of 300 μm would retain its H isotopic signature over more than a million years. However, a zircon is unable to retain this information for geologically significant times under high-grade metamorphism unless the grain size is large enough. Refrences Blanchard, M. and Ingrin, J. (2004) Hydrogen diffusion in Dora Maira pyrope. Physics and Chemistry of Minerals, 31, 593-605. Kurka, A., Blanchard, M. and Ingrin, J. (2005) Kinetics of hydrogen extraction and deuteration in

  2. Evaluation of SmCo and SmCoN magnetron sputtering coatings for SOFC interconnect applications

    SciTech Connect

    Wu, Junwei; Jiang, Yinglu; Johnson, C.D.; Liu, Xingbo

    2008-01-10

    Cobalt or cobalt containing coatings are promising for SOFC interconnect applications because of their high conductivity. We have investigated SmCo and SmCoN coatings deposited by magnetron sputtering from a SmCo (5% Sm) target on to Crofer 22 APU substrates. The composition, structure, surface morphology, and electrical conductivity of the coated substrates were characterized by SEM/EDX, XRD and ASR measurements. Addition of Sm enhances the oxidation resistance and the Cr retention capability of the coatings. The use of nitride as a precursor stabilizes Sm during oxidation of the films, thus inhibiting diffusion of Fe, resulting in a more compact coating and lowering ASR. The combined advantages of Sm addition to cobalt and the use of a nitride as a precursor, makes SmCoN coatings a promising new interconnect coating material.

  3. Multispecies diffusion models: A study of uranyl species diffusion

    NASA Astrophysics Data System (ADS)

    Liu, Chongxuan; Shang, Jianying; Zachara, John M.

    2011-12-01

    Rigorous numerical description of multispecies diffusion requires coupling of species, charge, and aqueous and surface complexation reactions that collectively affect diffusive fluxes. The applicability of a fully coupled diffusion model is, however, often constrained by the availability of species self-diffusion coefficients, as well as by computational complication in imposing charge conservation. In this study, several diffusion models with variable complexity in charge and species coupling were formulated and compared to describe reactive multispecies diffusion in groundwater. Diffusion of uranyl [U(VI)] species was used as an example in demonstrating the effectiveness of the models in describing multispecies diffusion. Numerical simulations found that a diffusion model with a single, common diffusion coefficient for all species was sufficient to describe multispecies U(VI) diffusion under a steady state condition of major chemical composition, but not under transient chemical conditions. Simulations revealed that for multispecies U(VI) diffusion under transient chemical conditions, a fully coupled diffusion model could be well approximated by a component-based diffusion model when the diffusion coefficient for each chemical component was properly selected. The component-based diffusion model considers the difference in diffusion coefficients between chemical components, but not between the species within each chemical component. This treatment significantly enhanced computational efficiency at the expense of minor charge conservation. The charge balance in the component-based diffusion model can be enforced, if necessary, by adding a secondary migration term resulting from model simplification. The effect of ion activity coefficient gradients on multispecies diffusion is also discussed. The diffusion models were applied to describe U(VI) diffusive mass transfer in intragranular domains in two sediments collected from U.S. Department of Energy's Hanford 300A

  4. Computational modelling of constrained sintering in EB-PVD thermal barrier coatings

    NASA Astrophysics Data System (ADS)

    Kumar, S.; Cocks, A. C. F.

    2013-09-01

    A micromechanical model is developed to simulate the evolution of microstructure during in-service sintering and eventual inter-columnar cracking in coatings made using electron beam vapour deposition (EB-PVD) route. The coating is idealized with a discrete distribution of axisymmetric asperities across interfaces between columnar grains. The model assumes that inter-columnar sintering is driven by changes in interface free energy of columns and the potential energy of the applied stress. Much faster diffusion that occurs over the free surfaces of the asperities is neglected. It is further assumed that the rate of sintering of the contacting asperities is determined by diffusion along the interface between the contacting asperities. Time evolution of contact modulus of the coating is accounted for as a function of sintering strain. The developed macroscopic constitutive model is employed to evaluate the sensitivity of the sintering response to imperfections and examine the conditions under which inter-columnar cracks can develop within the coating.

  5. Hydrogen Permeation Resistant Coatings

    SciTech Connect

    KORINKO, PAUL; ADAMS, THAD; CREECH, GREGGORY

    2005-06-15

    As the National Hydrogen Economy continues to develop and evolve the need for structural materials that can resist hydrogen assisted degradation will become critical. To date austenitic stainless steel materials have been shown to be mildly susceptible to hydrogen attack which results in lower mechanical and fracture strengths. As a result, hydrogen permeation barrier coatings may be applied to these ferrous alloys to retard hydrogen ingress. Hydrogen is known to be very mobile in materials of construction. In this study, the permeation resistance of bare stainless steel samples and coated stainless steel samples was tested. The permeation resistance was measured using a modular permeation rig using a pressure rise technique. The coating microstructure and permeation results will be discussed in this document as will some additional testing.

  6. Improved Manganese Phosphate Coatings

    DTIC Science & Technology

    1975-04-01

    Conversion coatings 3 . Phosphating bath 20 AGrjC onln odd*. ta It .. c..soMV midP 1J.,alft. by block noc.mb) Work was conducted to determine the mechanism by...34 TABULAR DATA Table I Analyses of Solution and Coating for Phosphating Baths 4 of Di-ferlng Compositions 11 Atomic Absorption...manganese and iron phosphate coating: k * a. Mn(H 2PO4) 2 Nn-P0 4 + H3PO0 k2 k) b. 3MnHPO4 - Mn3 (P04) 2 + H3i’O4 k4 k5 c. Fe(H 2PO4) 2 -01 FeHPO4

  7. Coated microneedles for transdermal delivery

    PubMed Central

    Gill, Harvinder S.; Prausnitz, Mark R.

    2007-01-01

    Coated microneedles have been shown to deliver proteins and DNA into the skin in a minimally invasive manner. However, detailed studies examining coating methods and their breadth of applicability are lacking. This study’s goal was to develop a simple, versatile and controlled microneedle coating process to make uniform coatings on microneedles and establish the breadth of molecules and particles that can be coated onto microneedles. First, microneedles were fabricated from stainless steel sheets as single microneedles or arrays of microneedles. Next, a novel micron-scale dip-coating process and a GRAS coating formulation were designed to reliably produce uniform coatings on both individual and arrays of microneedles. This process was used to coat compounds including calcein, vitamin B, bovine serum albumin and plasmid DNA. Modified vaccinia virus and microparticles of 1 to 20 μm diameter were also coated. Coatings could be localized just to the needle shafts and formulated to dissolve within 20 s in porcine cadaver skin. Histological examination validated that microneedle coatings were delivered into the skin and did not wipe off during insertion. In conclusion, this study presents a simple, versatile, and controllable method to coat microneedles with proteins, DNA, viruses and microparticles for rapid delivery into the skin. PMID:17169459

  8. Permeability and reactivity of Thermotoga maritima in latex bimodal blend coatings at 80 degrees C: a model high temperature biocatalytic coating.

    PubMed

    Lyngberg, Olav K; Solheid, Chris; Charaniya, Salim; Ma, Yue; Thiagarajan, Venkata; Scriven, L E; Flickinger, Michael C

    2005-06-01

    Thermostable polymers cast as thin, porous coatings or membranes may be useful for concentrating and stabilizing hyperthermophilic microorganisms as biocatalysts. Hydrogel matrices can be unstable above 65 degrees C. Therefore a 55-microm thick, two layer (cell coat + polymer top coat) bimodal, adhesive latex coating of partially coalesced polystyrene particles was investigated at 80 degrees C using Thermotoga maritima as a model hyperthermophile. Coating permeability (pore structure) was critical for maintaining T. maritima viability. The permeability of bimodal coatings generated from 0.8 v/v of a suspension of non-film-forming 800 nm polystyrene particles with high glass transition temperature (T(g) = 94 degrees C, 26.9% total solids) blended with 0.2 v/v of a suspension of film-forming 158 nm polyacrylate/styrene particles (T(g) approximately -5 degrees C, 40.9% total solids) with 0.3 g sucrose/g latex was measured in a KNO3 diffusion cell. Diffusivity ratio remained above 0.04 (D(eff)/D) when incubated at 80 degrees C in artificial seawater (ASW) for 5 days. KNO3 permeability was corroborated by cryogenic-SEM images of the pore structure. In contrast, the permeability of a mono-dispersed acrylate/vinyl acetate latex Rovace SF091 (T(g) approximately 10 degrees C) rapidly decreased and became impermeable after 2 days incubation in ASW at 80 degrees C. Thermotoga maritima were entrapped in these coatings at a cell density of 49 g cell wet weight/liter of coating volume, 25-fold higher than the density in liquid culture. Viable T. maritima were released from single-layer coatings at 80 degrees C but accurate measurement of the percentage of viable entrapped cells by plate counting was not successful. Metabolic activity could be measured in bilayer coatings by utilization of glucose and maltose, which was identical for latex-entrapped and suspended cells. Starch was hydrolyzed for 200 h by latex-entrapped cells due to the slow diffusion of starch through the

  9. On the interdiffusion in multilayered silicide coatings for the vanadium-based alloy V-4Cr-4Ti

    NASA Astrophysics Data System (ADS)

    Chaia, N.; Portebois, L.; Mathieu, S.; David, N.; Vilasi, M.

    2017-02-01

    To provide protection against corrosion at high temperatures, silicide diffusion coatings were developed for the V-4Cr-4Ti alloy, which can be used as the fuel cladding in next-generation sodium-cooled fast breeder reactors. The multilayered coatings were prepared by halide-activated pack cementation using MgF2 as the transport agent and pure silicon (high activity) as the master alloy. Coated pure vanadium and coated V-4Cr-4Ti alloy were studied and compared as substrates. In both cases, the growth of the silicide layers (V3Si, V5Si3, V6Si5 and VSi2) was controlled exclusively by solid-state diffusion, and the growth kinetics followed a parabolic law. Wagner's analysis was adopted to calculate the integrated diffusion coefficients for all silicides. The estimated values of the integrated diffusion coefficients range from approximately 10-9 to 10-13 cm2 s-1. Then, a diffusion-based numerical approach was used to evaluate the growth and consumption of the layers when the coated substrates were exposed at critical temperatures. The estimated lifetimes of the upper VSi2 layer were 400 h and 280 h for pure vanadium and the V-4Cr-4Ti alloy, respectively. The result from the numeric simulation was in good agreement with the layer thicknesses measured after aging the coated samples at 1150 °C under vacuum.

  10. Templated biomimetic multifunctional coatings

    NASA Astrophysics Data System (ADS)

    Sun, Chih-Hung; Gonzalez, Adriel; Linn, Nicholas C.; Jiang, Peng; Jiang, Bin

    2008-02-01

    We report a bioinspired templating technique for fabricating multifunctional optical coatings that mimic both unique functionalities of antireflective moth eyes and superhydrophobic cicada wings. Subwavelength-structured fluoropolymer nipple arrays are created by a soft-lithography-like process. The utilization of fluoropolymers simultaneously enhances the antireflective performance and the hydrophobicity of the replicated films. The specular reflectivity matches the optical simulation using a thin-film multilayer model. The dependence of the size and the crystalline ordering of the replicated nipples on the resulting antireflective properties have also been investigated by experiment and modeling. These biomimetic materials may find important technological application in self-cleaning antireflection coatings.

  11. Fiber coating method

    DOEpatents

    Corman, Gregory Scot

    2001-01-01

    A coating is applied to reinforcing fibers arranged into a tow by coaxially aligning the tow with an adjacent separation layer and winding or wrapping the tow and separation layer onto a support structure in an interleaved manner so that the separation layer separates a wrap of the tow from an adjacent wrap of the tow. A coating can then be uniformly applied to the reinforcing fibers without defects caused by fiber tow to fiber tow contact. The separation layer can be a carbon fiber veil.

  12. Preparation of hydrophobic coatings

    DOEpatents

    Branson, Eric D.; Shah, Pratik B.; Singh, Seema; Brinker, C. Jeffrey

    2009-02-03

    A method for preparing a hydrophobic coating by preparing a precursor sol comprising a metal alkoxide, a solvent, a basic catalyst, a fluoroalkyl compound and water, depositing the precursor sol as a film onto a surface, such as a substrate or a pipe, heating, the film and exposing the film to a hydrophobic silane compound to form a hydrophobic coating with a contact angle greater than approximately 150.degree.. The contact angle of the film can be controlled by exposure to ultraviolet radiation to reduce the contact angle and subsequent exposure to a hydrophobic silane compound to increase the contact angle.

  13. Advanced Coating Removal Techniques

    NASA Technical Reports Server (NTRS)

    Seibert, Jon

    2006-01-01

    An important step in the repair and protection against corrosion damage is the safe removal of the oxidation and protective coatings without further damaging the integrity of the substrate. Two such methods that are proving to be safe and effective in this task are liquid nitrogen and laser removal operations. Laser technology used for the removal of protective coatings is currently being researched and implemented in various areas of the aerospace industry. Delivering thousands of focused energy pulses, the laser ablates the coating surface by heating and dissolving the material applied to the substrate. The metal substrate will reflect the laser and redirect the energy to any remaining protective coating, thus preventing any collateral damage the substrate may suffer throughout the process. Liquid nitrogen jets are comparable to blasting with an ultra high-pressure water jet but without the residual liquid that requires collection and removal .As the liquid nitrogen reaches the surface it is transformed into gaseous nitrogen and reenters the atmosphere without any contamination to surrounding hardware. These innovative technologies simplify corrosion repair by eliminating hazardous chemicals and repetitive manual labor from the coating removal process. One very significant advantage is the reduction of particulate contamination exposure to personnel. With the removal of coatings adjacent to sensitive flight hardware, a benefit of each technique for the space program is that no contamination such as beads, water, or sanding residue is left behind when the job is finished. One primary concern is the safe removal of coatings from thin aluminum honeycomb face sheet. NASA recently conducted thermal testing on liquid nitrogen systems and found that no damage occurred on 1/6", aluminum substrates. Wright Patterson Air Force Base in conjunction with Boeing and NASA is currently testing the laser remOval technique for process qualification. Other applications of liquid

  14. Thermal Barrier Coating Workshop

    NASA Technical Reports Server (NTRS)

    Brindley, W. J. (Compiler); Lee, W. Y. (Compiler); Goedjen, J. G. (Compiler); Dapkunas, S. J. (Compiler)

    1995-01-01

    This document contains the agenda and presentation abstracts for the Thermal Barrier Coating Workshop, sponsored by NASA, DOE, and NIST. The workshop covered thermal barrier coating (TBC) issues related to applications, processing, properties, and modeling. The intent of the workshop was to highlight the state of knowledge on TBC's and to identify critical gaps in knowledge that may hinder TBC use in advanced applications. The workshop goals were achieved through presentations by 22 speakers representing industry, academia, and government as well as through extensive discussion periods.

  15. Fiber coating method

    DOEpatents

    Corman, Gregory Scot

    2003-04-15

    A coating is applied to reinforcing fibers arranged into a tow by coaxially aligning the tow with an adjacent separation layer and winding or wrapping the tow and separation layer onto a support structure in an interleaved manner so that the separation layer separates a wrap of the tow from an adjacent wrap of the tow. A coating can then be uniformly applied to the reinforcing fibers without defects caused by fiber tow to fiber tow contact. The separation layer can be a carbon fiber veil.

  16. Low Temperature Powder Coating

    DTIC Science & Technology

    2011-02-09

    Patterson AFB, OH David Piatkowski, Chris Mahendra NAVAIR James Davila, Chris Geib SAIC Beavercreek, OH O G D E N A I R L O G I S T I C S C E N T...PUBLICATIONS Geib , C.W., Davila J.A., Patterson W., et al. “Low Temperature Cure Powder Coating, ESTCP Project WP-0614.” Joint Services Environmental...Management Conference, Columbus, Ohio. 21 – 24 May 2007. Geib , C.W., Davila J.A., Patterson W., et al. “Advances and Testing of Powder Coatings for Aerospace

  17. Tribology and coatings

    SciTech Connect

    1995-06-01

    The future use of fuel-efficient, low-emission, advanced transportation systems (for example, those using low-heat-rejection diesel engines or advanced gas turbines) presents new challenges to tribologists and materials scientists. High service temperatures, corrosive environments, and extreme contact pressures are among the concerns that make necessary new tribological designs, novel materials, and effective lubrication concepts. Argonne is working on methods to reduce friction, wear and corrosion, such as soft metal coatings on ceramics, layered compounds, diamond coatings, and hard surfaces.

  18. Oxidation and microstructure evolution of Al-Si coated Ni3Al based single crystal superalloy with high Mo content

    NASA Astrophysics Data System (ADS)

    Tu, Xiaolu; Peng, Hui; Zheng, Lei; Qi, Wenyan; He, Jian; Guo, Hongbo; Gong, Shengkai

    2015-01-01

    A Si modified aluminide (Al-Si) coating was prepared on a Ni3Al based single crystal superalloy with high Mo content by high-activity pack cementation. Cyclic oxidation test at 1150 °C was carried out and the microstructure evolution of the coating was investigated. The results show that the oxidation resistance of the substrate was greatly increased by applying an Al-Si coating. During oxidation, outward diffusion of Mo was effectively blocked due to its high affinity with Si. Besides, a layered structure was formed as a result of the elements inter-diffusion. An obvious degradation of the Al-Si coating was observed after 100 h oxidation. Possible mechanisms related to the oxidation and elements inter-diffusion behaviours were also discussed.

  19. Refractory Oxide Coatings on Titanium for Nitric Acid Applications

    NASA Astrophysics Data System (ADS)

    Ravi Shankar, A.; Kamachi Mudali, U.

    2014-07-01

    Tantalum and Niobium have good corrosion resistance in nitric acid as well as in molten chloride salt medium encountered in spent fuel nuclear reprocessing plants. Commercially, pure Ti (Cp-Ti) exhibits good corrosion resistance in nitric acid medium; however, in vapor condensates of nitric acid, significant corrosion was observed. In the present study, a thermochemical diffusion method was pursued to coat Ta2O5, Nb2O5, and Ta2O5 + Nb2O5 on Ti to improve the corrosion resistance and enhance the life of critical components in reprocessing plants. The coated samples were characterized by XRD, SEM, EDX, profilometry, micro-scratch test, and ASTM A262 Practice-C test in 65 pct boiling nitric acid. The SEM micrograph of the coated samples showed that uniform dense coating containing Ta2O5 and/or Nb2O5 was formed. XRD patterns indicated the formation of TiO2, Ta2O5/Nb2O5, and mixed oxide/solid solution phase on coated Ti samples. ASTM A262 Practice-C test revealed reproducible outstanding corrosion resistance of Ta2O5-coated sample in comparison to Nb2O5- and Ta2O5 + Nb2O5-coated sample. The hardness of the Ta2O5-coated Cp-Ti sample was found to be twice that of uncoated Cp-Ti. The SEM and XRD results confirmed the presence of protective oxide layer (Ta2O5, rutile TiO2, and mixed phase) on coated sample which improved the corrosion resistance remarkably in boiling liquid phase of nitric acid compared to uncoated Cp-Ti and Ti-5Ta-1.8Nb alloy. Three phase corrosion test conducted on Ta2O5-coated samples in boiling 11.5 M nitric acid showed poor corrosion resistance in vapor and condensate phases of nitric acid due to poor adhesion of the coating. The adhesive strength of the coated samples needs to be optimized in order to improve the corrosion resistance in vapor and condensate phases of nitric acid.

  20. Pigmented Soybean (Glycine max) Seed Coats Accumulate Proanthocyanidins during Development.

    PubMed Central

    Todd, J. J.; Vodkin, L. O.

    1993-01-01

    The dominant I gene inhibits accumulation of anthocyanin pigments in the epidermal layer of soybean (Glycine max) seed coats. Seed-coat color is also influenced by the R locus and by the pubescence color alleles (T, tawny; t, gray). Protein and RNA from cultivars with black (i,R,T) and brown (i,r,T) seed coats are difficult to extract. To determine the nature of the interfering plant products, we examined seed-coat extracts from Clark isogenic lines for flavonoids, anthocyanins, and possible proanthocyanidins by thin-layer chromatography. We show that yellow seed-coat varieties (I) do not accumulate anthocyanins (anthocyanidin glycosides) or proanthocyanidins (polymeric anthocyanidins). Mature, black (i,R,T) and imperfect-black (i,R,t) seed coats contained anthocyanins, whereas mature, brown (i,r,T) and buff (i,r,t) seed coats did not contain anthocyanins. In contrast, all colored (i) genotypes tested positive for the presence of proanthocyanidins by butanol/ HCl and 0.5% vanillin assays. Immature, black (i,R,T) and brown (i,r,T) seed coats contained significant amounts of procyanidin, a 3[prime],4[prime]-hydroxylated proanthocyanidin. Immature, black (i,R,T) or brown (i,r,T) seed-coat extracts also tested positive for the ability to precipitate proteins in a radial diffusion assay and to bind RNA in vitro. Imperfect-black (i,R,t) or buff (i,r,t) seed coats contained lesser amounts of propelargonidin, a 4[prime]-hydroxylated proanthocyanidin. Seed-coat extracts from these genotypes did not have the ability to precipitate protein or bind to RNA. In summary, the dominant I gene controls inhibition of not only anthocyanins but also proanthocyanidins in soybean seed coats. In homozygous recessive i genotypes, the T-t gene pair determines the types of proanthocyanidins present, which is consistent with the hypothesis that the T locus encodes a microsomal 3[prime]-flavonoid hydroxylase. PMID:12231856

  1. Plasma process control for improved PEO coatings on magnesium alloys

    NASA Astrophysics Data System (ADS)

    Hussein, Riyad Omran

    Plasma Electrolytic Oxidation (PEO) is a high voltage plasma-assisted oxidation process uses an environmentally-friendly aqueous electrolyte to oxidize the metal surfaces to form ceramic oxide coatings which impart a high corrosion and wear resistance. One of the main advantages of PEO process is that it can be applied to treat samples with complex shapes, and surfaces with different composition and microstructure. The PEO process of Mg alloys is strongly influenced by such parameters as electrolyte composition and concentration, current or voltage applied and substrate alloy. Generally, these parameters have a direct influence on the discharging behavior. The discharges play an essential role in the formation and resulting composition of the 3-layer oxide structure. A detailed knowledge of the coating mechanisms is extremely important in order to produce a desired coating quality to reach the best performance of the PEO coatings in terms of corrosion resistance and tribological properties (wear rate, COF). During PEO processing of magnesium, some of the metal cations are transferred outwards from the substrate and react with anions to form ceramic coatings. Also, due to the high electric field in the discharge channels, oxygen anions transfer towards the magnesium substrate and react with Mg2+ cations to form a ceramic coating. Although, in general, PEO coating of Mg alloys produces the three-layered structure, the relative proportions of the three-layers are strongly influenced by the PEO processing parameters. In PEO process, the ceramic coating grows inwards to the alloy substrate and outwards to the coating surface simultaneously. For the coating growth, there are three simultaneous processes taking place, namely the electrochemical, the plasma chemical reactions and thermal diffusion. Optical emission spectroscopy (OES) was employed for the discharge characterization by following the substrate and electrolyte element present in the plasma discharge during the

  2. Development of Antimicrobial Coatings by Atmospheric Pressure Plasma Using a Guanidine-Based Precursor

    DTIC Science & Technology

    2013-10-29

    electrode plates (45.72 × 5.72 cm per plate) positioned above the roller. The electrodes have slit channels along their length to allow gas to diffuse...Nicolet OMNI- Sampler ATR accessory, a single-bounce HATR Germanium crystal. A deuterated triglycine sulfate (DTGS) and potassium bromide (KBr) beamsplitter...times can have a profound impact on the resultant properties of the coatings. The existence of a polymeric, guanidine-like coating on UHMWPE films was

  3. Hexagonal Boron Nitride Nanosheets as High-Performance Binder-Free Fire-Resistant Wood Coatings.

    PubMed

    Liu, Juanjuan; Kutty, Rajendrannair Govindan; Zheng, Qingshen; Eswariah, Varrla; Sreejith, Sivaramapanicker; Liu, Zheng

    2017-01-01

    Hexagonal boron nitride (h-BN) nanosheets are synthesized through a facile shear force liquid phase exfoliation method and their use as a binder-free oxidation and fire-resistant wood coating is demonstrated. Characterized by intrinsic low thermal diffusivity and thermal effusivity, h-BN nanosheet coatings show an excellent fire resistance and oxidation resistance up to 900 °C in air.

  4. Nanocrystal diffusion doping.

    PubMed

    Vlaskin, Vladimir A; Barrows, Charles J; Erickson, Christian S; Gamelin, Daniel R

    2013-09-25

    A diffusion-based synthesis of doped colloidal semiconductor nanocrystals is demonstrated. This approach involves thermodynamically controlled addition of both impurity cations and host anions to preformed seed nanocrystals under equilibrium conditions, rather than kinetically controlled doping during growth. This chemistry allows thermodynamic crystal compositions to be prepared without sacrificing other kinetically trapped properties such as shape, size, or crystallographic phase. This doping chemistry thus shares some similarities with cation-exchange reactions, but proceeds without the loss of host cations and excels at the introduction of relatively unreactive impurity ions that have not been previously accessible using cation exchange. Specifically, we demonstrate the preparation of Cd(1-x)Mn(x)Se (0 ≤ x ≤ ∼0.2) nanocrystals with narrow size distribution, unprecedentedly high Mn(2+) content, and very large magneto-optical effects by diffusion of Mn(2+) into seed CdSe nanocrystals grown by hot injection. Controlling the solution and lattice chemical potentials of Cd(2+) and Mn(2+) allows Mn(2+) diffusion into the internal volumes of the CdSe nanocrystals with negligible Ostwald ripening, while retaining the crystallographic phase (wurtzite or zinc blende), shape anisotropy, and ensemble size uniformity of the seed nanocrystals. Experimental results for diffusion doping of other nanocrystals with other cations are also presented that indicate this method may be generalized, providing access to a variety of new doped semiconductor nanostructures not previously attainable by kinetic routes or cation exchange.

  5. Water vapor diffusion membranes

    NASA Technical Reports Server (NTRS)

    Holland, F. F., Jr.; Smith, J. K.

    1974-01-01

    The program is reported, which was designed to define the membrane technology of the vapor diffusion water recovery process and to test this technology using commercially available or experimental membranes. One membrane was selected, on the basis of the defined technology, and was subjected to a 30-day demonstration trial.

  6. Osmosis and Diffusion

    ERIC Educational Resources Information Center

    Sack, Jeff

    2005-01-01

    OsmoBeaker is a CD-ROM designed to enhance the learning of diffusion and osmosis by presenting interactive experimentation to the student. The software provides several computer simulations that take the student through different scenarios with cells, having different concentrations of solutes in them.

  7. Diffusion in random networks

    DOE PAGES

    Zhang, Duan Z.; Padrino, Juan C.

    2017-06-01

    The ensemble averaging technique is applied to model mass transport by diffusion in random networks. The system consists of an ensemble of random networks, where each network is made of pockets connected by tortuous channels. Inside a channel, fluid transport is assumed to be governed by the one-dimensional diffusion equation. Mass balance leads to an integro-differential equation for the pocket mass density. The so-called dual-porosity model is found to be equivalent to the leading order approximation of the integration kernel when the diffusion time scale inside the channels is small compared to the macroscopic time scale. As a test problem,more » we consider the one-dimensional mass diffusion in a semi-infinite domain. Because of the required time to establish the linear concentration profile inside a channel, for early times the similarity variable is xt$-$1/4 rather than xt$-$1/2 as in the traditional theory. We found this early time similarity can be explained by random walk theory through the network.« less

  8. Applying Uniform Polymer Coatings To Microspheres

    NASA Technical Reports Server (NTRS)

    Lee, M. C.

    1985-01-01

    Acoustic levitation yields even coating on glass microsphres. Automatic Coating Apparatus injects polymer into acoustic levitator, moves glass sphere into polymer, dries polymer, and removes coated sphere. Apparatus injects more polymer for coating another sphere, and cycle repeats.

  9. Thermal barrier coating for alloy systems

    DOEpatents

    Seals, Roland D.; White, Rickey L.; Dinwiddie, Ralph B.

    2000-01-01

    An alloy substrate is protected by a thermal barrier coating formed from a layer of metallic bond coat and a top coat formed from generally hollow ceramic particles dispersed in a matrix bonded to the bond coat.

  10. Modified drug release using atmospheric pressure plasma deposited siloxane coatings

    NASA Astrophysics Data System (ADS)

    Dowling, D. P.; Maher, S.; Law, V. J.; Ardhaoui, M.; Stallard, C.; Keenan, A.

    2016-09-01

    This pilot study evaluates the potential of atmospheric plasma polymerised coatings to modify the rate of drug release from polymeric substrates. The antibiotic rifampicin was deposited in a prototype multi-layer drug delivery system, consisting of a nebulized layer of active drug between a base layer of TEOS deposited on a plastic substrate (polystyrene) and an overlying layer of plasma polymerised PDMS. The polymerised TEOS and PDMS layers were deposited using a helium atmospheric plasma jet system. Elution of rifampicin was measured using UV-VIS spectroscopy, in addition to a antimicrobial well diffusion assay with an established indicator organism. The multi-layered plasma deposited coatings significantly extended the duration of release of the rifampicin from 24 h for the uncoated polymer to 144 h for the coated polymer.

  11. Controlling the scattering properties of thin, particle-doped coatings

    NASA Astrophysics Data System (ADS)

    Rogers, William; Corbett, Madeleine; Manoharan, Vinothan

    2013-03-01

    Coatings and thin films of small particles suspended in a matrix possess optical properties that are important in several industries from cosmetics and paints to polymer composites. Many of the most interesting applications require coatings that produce several bulk effects simultaneously, but it is often difficult to rationally formulate materials with these desired optical properties. Here, we focus on the specific challenge of designing a thin colloidal film that maximizes both diffuse and total hemispherical transmission. We demonstrate that these bulk optical properties follow a simple scaling with two microscopic length scales: the scattering and transport mean free paths. Using these length scales and Mie scattering calculations, we generate basic design rules that relate scattering at the single particle level to the film's bulk optical properties. These ideas will be useful in the rational design of future optically active coatings.

  12. water-soluble fluorocarbon coating

    NASA Technical Reports Server (NTRS)

    Nanelli, P.

    1979-01-01

    Water-soluble fluorocarbon proves durable nonpolluting coating for variety of substrates. Coatings can be used on metals, masonry, textiles, paper, and glass, and have superior hardness and flexibility, strong resistance to chemicals fire, and weather.

  13. Protective coating for ceramic materials

    NASA Technical Reports Server (NTRS)

    Kourtides, Demetrius A. (Inventor); Churchward, Rex A. (Inventor); Lowe, David M. (Inventor)

    1994-01-01

    A protective coating for ceramic materials such as those made of silicon carbide, aluminum oxide, zirconium oxide, aluminoborosilicate and silicon dioxide, and a thermal control structure comprising a ceramic material having coated thereon the protective coating. The protective coating contains, in admixture, silicon dioxide powder, colloidal silicon dioxide, water, and one or more emittance agents selected from silicon tetraboride, silicon hexaboride, silicon carbide, molybdenum disilicide, tungsten disilicide and zirconium diboride. In another aspect, the protective coating is coated on a flexible ceramic fabric which is the outer cover of a composite insulation. In yet another aspect, a metallic foil is bonded to the outer surface of a ceramic fabric outer cover of a composite insulation via the protective coating. A primary application of this invention is as a protective coating for ceramic materials used in a heat shield for space vehicles subjected to very high aero-convective heating environments.

  14. Inspecting thermal barrier coatings by IR thermography

    NASA Astrophysics Data System (ADS)

    Bison, Paolo G.; Marinetti, Sergio; Grinzato, Ermanno G.; Vavilov, Vladimir P.; Cernuschi, Federico; Robba, Daniele

    2003-04-01

    As far as power generation is concerned, coating technologies find the main and more advanced applications. Nowadays, superalloys available for manufacturing hot path components in gas turbine like combustion liners, blades and vanes can not sustain temperatures up to 1100°C. In order to guarantee a significative temperature drop ceramic thermal barrier coatings are deposited onto the metallic core. The thickness of thermal barrier coatings (TBC) ranges from a few hundreds microns up to 1 millimetre or more, depending on component and deposition technique (mainly Air Plasma Spray or Electron Beam Physical Vapour Deposition). The structural integrity of both the substrate and the coating and their mutual adhesion is a key point because any loss of the protective layer exposes the bulk material to an extremely aggressive environment in terms of oxidation and temperature. Therefore, TBC must be tested for detecting of defects during both quality control and periodic in-service inspections. Because of the key role played by thickness and low thermal diffusivity of TBC in the decreasing of the substrate material temperature, both delaminations and thickness variation must be detected and classified. Pulsed Thermography has been successfully applied to this application field. Nevertheless, the procedure gives ambiguous results when thickness or thermal properties change in a continuous way within the thermal barrier. In this paper, a specific study on the detection performances of NDE techniques is presented, even when a non-uniform TBC thickness is superimposed to the disbonding defect. Tests performed at workshop on real and specifically manufactured components are reported. Dedicated processing algorithms improving the test reliability and effectiveness are presented as well. Tests on real components on the field are also reported.

  15. Influence of microstructure on laser damage threshold of IBS coatings

    SciTech Connect

    Stolz, C.J.; Genin, F.Y.; Kozlowski, M.R.; Long, D.; Lalazari, R.; Wu, Z.L.; Kuo, P.K.

    1996-01-05

    Ion-beam sputtering (IBS) coatings were developed for the laser gyro industry to meet significantly different requirements than those of fusion lasers. Laser gyro mirrors are small (< 25 mm) and require low losses (< 30 ppm typical) and high stability with long exposures to low power laser energy. In contrast, fusion laser optics are large (< 1 meter), have significantly reduced loss requirements (< 5,000 ppm) and high damage thresholds (> 26 J/cm{sup 2} at 1,064 nm with 3-ns pulses). As part of the National Ignition Facility (NIF) coating development effort, IBS coatings are being studied to explore the possible benefits of this technology to NIF optics. As an initial step to achieving the NIF size and damage threshold requirements, the coating process is being scaled to uniformly coat a 20 x 40 cm{sup 2} area with reduced spectral, reflected wavefront, and laser damage threshold requirements. Here, multilayer coatings deposited by ion-beam sputtering with amorphous layers were found to have lower damage thresholds at 1,064 nm than similar coatings with crystalline layers. Interestingly, at higher fluences the damage was less severe for the amorphous coatings. The magnitude of the difference in damage thresholds between the two different microstructures was strongly influenced by the size of the tested area. To better understand the microstructure effects, single layers of HfO{sub 2} with different microstructures were studied using transmission electron microscopy, ellipsometry, and a photothermal deflection technique. Since the laser damage initiated at defects, the influence of thermal diffusivity on thermal gradients in nodular defects is also presented.

  16. Coated article and method of making

    NASA Technical Reports Server (NTRS)

    Wang, Hongyu (Inventor); Lee, Kang Neung (Inventor)

    2003-01-01

    An article includes a silicon-containing substrate and a modified mullite coating. The modified mullite coating comprises mullite and a modifier component that reduces cracks in the modified mullite coating. The article can further comprise a thermal barrier coating applied to the modified mullite coating. The modified mullite coating functions as a bond coating between the external environmental/thermal barrier coating and the silicon-containing substrate. In a method of forming an article, a silicon-containing substrate is formed and a modified mullite coating is applied. The modified mullite coating comprises mullite and a modifier component that reduces cracks in the modified mullite coating.

  17. Coated article and method of making

    NASA Technical Reports Server (NTRS)

    Wang, Hongyu (Inventor); Lee, Kang Neung (Inventor)

    2002-01-01

    An article includes a silicon-containing substrate and a modified mullite coating. The modified mullite coating comprises mullite and a modifier component that reduces cracks in the modified mullite coating. The article can further comprise a thermal barrier coating applied to the modified mullite coating. The modified mullite coating functions as a bond coating between the external environmental/thermal barrier coating and the silicon-containing substrate. In a method of forming an article, a silicon-containing substrate is formed and a modified mullite coating is applied. The modified mullite coating comprises mullite and a modifier component that reduces cracks in the modified mullite coating.

  18. Diffusion on Cu surfaces

    NASA Technical Reports Server (NTRS)

    Karimi, Majid

    1993-01-01

    Understanding surface diffusion is essential in understanding surface phenomena, such as crystal growth, thin film growth, corrosion, physisorption, and chemisorption. Because of its importance, various experimental and theoretical efforts have been directed to understand this phenomena. The Field Ion Microscope (FIM) has been the major experimental tool for studying surface diffusion. FIM have been employed by various research groups to study surface diffusion of adatoms. Because of limitations of the FIM, such studies are only limited to a few surfaces: nickel, platinum, aluminum, iridium, tungsten, and rhodium. From the theoretical standpoint, various atomistic simulations are performed to study surface diffusion. In most of these calculations the Embedded Atom Method (EAM) along with the molecular static (MS) simulation are utilized. The EAM is a semi-empirical approach for modeling the interatomic interactions. The MS simulation is a technique for minimizing the total energy of a system of particles with respect to the positions of its particles. One of the objectives of this work is to develop the EAM functions for Cu and use them in conjunction with the molecular static (MS) simulation to study diffusion of a Cu atom on a perfect as well as stepped Cu(100) surfaces. This will provide a test of the validity of the EAM functions on Cu(100) surface and near the stepped environments. In particular, we construct a terrace-ledge-kink (TLK) model and calculate the migration energies of an atom on a terrace, near a ledge site, near a kink site, and going over a descending step. We have also calculated formation energies of an atom on the bare surface, a vacancy in the surface, a stepped surface, and a stepped-kink surface. Our results are compared with the available experimental and theoretical results.

  19. Diffusion Bonding of Silicon Carbide Ceramics using Titanium Interlayers

    NASA Technical Reports Server (NTRS)

    Halbig, Michael C.; Singh, Mrityunjay; Shpargel, Tarah P.; Kiser, James D.

    2006-01-01

    Robust joining approaches for silicon carbide ceramics are critically needed to fabricate leak free joints with high temperature mechanical capability. In this study, titanium foils and physical vapor deposited (PVD) titanium coatings were used to form diffusion bonds between SiC ceramics using hot pressing. Silicon carbide substrate materials used for bonding include sintered SiC and two types of CVD SiC. Microscopy results show the formation of well adhered diffusion bonds. The bond strengths as determined from pull tests are on the order of several ksi, which is much higher than required for a proposed application. Microprobe results show the distribution of silicon, carbon, titanium, and other minor elements across the diffusion bond. Compositions of several phases formed in the joint region were identified. Potential issues of material compatibility and optimal bond formation will also be discussed.

  20. Thermal Barrier Coating Workshop, 1997

    NASA Technical Reports Server (NTRS)

    Brindley, William J. (Compiler)

    1998-01-01

    This document contains papers from the 1997 Thermal Barrier Coatings Workshop, sponsored by the TBC Interagency Coordination Committee. The Workshop was held in Fort Mitchell, Kentucky, May 19-21, 1997. The papers cover the topics of heat transfer and conductivity of thermal barrier coatings, failure mechanisms and characterization of the coatings as well as characterization of coating deposition methods. Speakers included research, development and user groups in academia, industry and government.

  1. The deposition of aluminide and silicide coatings on {gamma}-TiAl using the halide-activated pack cementation method

    SciTech Connect

    Munro, T.C; Gleeson, B.

    1996-12-01

    The halide-activated pack cementation method (HAPC) was utilized to deposit aluminide and silicide coatings on nominally stoichiometric {gamma}-TiAl. The deposition temperature was 1,000 C and deposition times ranged from 2 to 12 hours. The growth rates of the coatings were diffusion controlled, with the rate of aluminide growth being about a factor of 2 greater than that of silicide growth. The aluminide coating was inward growing and consisted of a thick, uniform outer layer of TiAl{sub 3} and a thin inner layer of TiAl{sub 2}, with the rate-controlling step being the diffusion of aluminum from the pack into the substrate. Annealing experiments at 1,100 C showed that the interdiffusion between the aluminide coating and the {gamma}-TiAl substrate was rapid. In contrast to the aluminide coating, the silicide coating was nonuniform and porous, consisting primarily of TiSi{sub 2}, TiSi, and Ti{sub 5}Si{sub 4}, with the rate-controlling step for the coating growth believed to be the diffusion of aluminum into the {gamma}-TiAl ahead of the silicide/{gamma}-TiAl interface. The microstructural evolution of the aluminide and silicide coating structures is discussed qualitatively.

  2. Effects of Defects on Hydrogen Diffusion in NbC

    NASA Astrophysics Data System (ADS)

    Salehinia, Iman; Mastorakos, Ioannis; Zbib, Hussein M.

    2017-04-01

    Exceptional mechanical and physical properties of transition metal carbides and nitrides make them good coating-material candidates for extreme corrosive environments such as oil and natural gas wells. However, existence of small pores, pinholes and columnar structures of these ceramics significantly affect their resistance to corrosion, as pore sites would accelerate the diffusion of corrosive media into the substrate. In this research, molecular dynamics atomistic simulations are employed to investigate the effects of the isolated vacancies and the columnar structure on the diffusion rate of H atoms in NbC single crystal at various temperatures. Diffusion coefficient (D) of H atoms in NbC increased with C vacancy concentration. At elevated temperatures, the trapping effect of Nb vacancies is less effective when C vacancies are also present, as H atoms gain enough energy to jump back and forth between the C vacancies. Atomistic simulations also showed a jump in diffusion coefficient for cylindrical pore size of larger than 3 Å radius. Furthermore, D increased monotonically with temperature up to 1000 K in the presence of cylindrical pores. Further increase in temperature resulted in a drop in the diffusion coefficient for small pores while the large pores only showed a lower increasing trend in diffusion coefficient with the temperature.

  3. Silk Fibroin as Edible Coating for Perishable Food Preservation

    NASA Astrophysics Data System (ADS)

    Marelli, B.; Brenckle, M. A.; Kaplan, D. L.; Omenetto, F. G.

    2016-05-01

    The regeneration of structural biopolymers into micelles or nanoparticles suspended in water has enabled the design of new materials with unique and compelling properties that can serve at the interface between the biotic and the abiotic worlds. In this study, we leveraged silk fibroin quintessential properties (i.e. polymorphism, conformability and hydrophobicity) to design a water-based protein suspension that self-assembles on the surface of food upon dip coating. The water-based post-processing control of the protein polymorphism enables the modulation of the diffusion of gases through the silk fibroin thin membranes (e.g. O2 and CO2 diffusion, water vapour permeability), which is a key parameter to manage food freshness. In particular, an increased beta-sheet content corresponds to a reduction in oxygen diffusion through silk fibroin thin films. By using the dip coating of strawberries and bananas as proof of principle, we have shown that the formation of micrometre-thin silk fibroin membranes around the fruits helps the management of postharvest physiology of the fruits. Thus, silk fibroin coatings enhance fruits’ shelf life at room conditions by reducing cell respiration rate and water evaporation. The water-based processing and edible nature of silk fibroin makes this approach a promising alternative for food preservation with a naturally derived material.

  4. Silk Fibroin as Edible Coating for Perishable Food Preservation.

    PubMed

    Marelli, B; Brenckle, M A; Kaplan, D L; Omenetto, F G

    2016-05-06

    The regeneration of structural biopolymers into micelles or nanoparticles suspended in water has enabled the design of new materials with unique and compelling properties that can serve at the interface between the biotic and the abiotic worlds. In this study, we leveraged silk fibroin quintessential properties (i.e. polymorphism, conformability and hydrophobicity) to design a water-based protein suspension that self-assembles on the surface of food upon dip coating. The water-based post-processing control of the protein polymorphism enables the modulation of the diffusion of gases through the silk fibroin thin membranes (e.g. O2 and CO2 diffusion, water vapour permeability), which is a key parameter to manage food freshness. In particular, an increased beta-sheet content corresponds to a reduction in oxygen diffusion through silk fibroin thin films. By using the dip coating of strawberries and bananas as proof of principle, we have shown that the formation of micrometre-thin silk fibroin membranes around the fruits helps the management of postharvest physiology of the fruits. Thus, silk fibroin coatings enhance fruits' shelf life at room conditions by reducing cell respiration rate and water evaporation. The water-based processing and edible nature of silk fibroin makes this approach a promising alternative for food preservation with a naturally derived material.

  5. Silk Fibroin as Edible Coating for Perishable Food Preservation

    PubMed Central

    Marelli, B.; Brenckle, M. A.; Kaplan, D. L.; Omenetto, F. G.

    2016-01-01

    The regeneration of structural biopolymers into micelles or nanoparticles suspended in water has enabled the design of new materials with unique and compelling properties that can serve at the interface between the biotic and the abiotic worlds. In this study, we leveraged silk fibroin quintessential properties (i.e. polymorphism, conformability and hydrophobicity) to design a water-based protein suspension that self-assembles on the surface of food upon dip coating. The water-based post-processing control of the protein polymorphism enables the modulation of the diffusion of gases through the silk fibroin thin membranes (e.g. O2 and CO2 diffusion, water vapour permeability), which is a key parameter to manage food freshness. In particular, an increased beta-sheet content corresponds to a reduction in oxygen diffusion through silk fibroin thin films. By using the dip coating of strawberries and bananas as proof of principle, we have shown that the formation of micrometre-thin silk fibroin membranes around the fruits helps the management of postharvest physiology of the fruits. Thus, silk fibroin coatings enhance fruits’ shelf life at room conditions by reducing cell respiration rate and water evaporation. The water-based processing and edible nature of silk fibroin makes this approach a promising alternative for food preservation with a naturally derived material. PMID:27151492

  6. Ag Out-surface Diffusion In Crystalline SiC With An Effective SiO2 Diffusion Barrier

    SciTech Connect

    Xue, H.; Xiao, Haiyan Y.; Zhu, Zihua; Shutthanandan, V.; Snead, Lance L.; Boatner, Lynn A.; Weber, William J.; Zhang, Y.

    2015-09-01

    For applications of tristructural isotropic (TRISO) fuel particles in high temperature reactors, release of radioactive Ag isotope (110mAg) through the SiC coating layer is a safety concern. To understand the diffusion mechanism, Ag ion implantations near the surface and in the bulk were performed by utilizing different ion energies and energy-degrader foils. High temperature annealing was carried out on the as-irradiated samples to study the possible out-surface diffusion. Before and after annealing, Rutherford backscattering spectrometry (RBS) and secondary ion mass spectrometry (SIMS) measurements were employed to obtain the elemental profiles of the implanted samples. The results suggest little migration of buried Ag in the bulk, and an out-diffusion of the implanted Ag in the near-surface region of single crystal SiC. It is also found that a SiO2 layer, which was formed during annealing, may serve as an effective barrier to reduce or prevent Ag out diffusion through the SiC coating layer.

  7. Ceramic coatings on smooth surfaces

    NASA Technical Reports Server (NTRS)

    Miller, R. A. (Inventor); Brindley, W. J. (Inventor); Rouge, C. J. (Inventor)

    1991-01-01

    A metallic coating is plasma sprayed onto a smooth surface of a metal alloy substitute or on a bond coating. An initial thin ceramic layer is low pressure sprayed onto the smooth surface of the substrate or bond coating. Another ceramic layer is atmospheric plasma sprayed onto the initial ceramic layer.

  8. Benzalphthalide sensitizers in thermal coatings

    NASA Astrophysics Data System (ADS)

    Shibata, Tomoo; Semler, John R.

    1990-07-01

    Benzalphthalide and a number of its analogues significantly enhance the sensitivity of thermal coatings. These sensitizers are effective in coatings developed by benzyl-p-hydroxybenzoate (benzylparaben) , 2 , 2 -bis (p-hydroxyphenyl) propane (bisphenol A) and bis-(3-allyl-4-hydroxyphenyl)sulfone in combination with a variety of leuco dyes. The background stability of the coatings depends upon the specific benzalphthalide employed.

  9. UV Coatings, Polarization, and Coronagraphy

    NASA Technical Reports Server (NTRS)

    Bolcar, Matthew R.; Quijada, Manuel; West, Garrett; Balasubramanian, Bala; Krist, John; Martin, Stefan; Sabatke, Derek

    2016-01-01

    Presenation for the Large UltraViolet Optical Infrared (LUVOIR) and Habitable Exoplanet Imager (HabEx) Science and Technology Definition Teams (STDT) on technical considerations regarding ultraviolet coatings, polarization, and coronagraphy. The presentations review the state-of-the-art in ultraviolet coatings, how those coatings generate polarization aberrations, and recent study results from both the LUVOIR and HabEx teams.

  10. Silicone Coating on Polyimide Sheet

    NASA Technical Reports Server (NTRS)

    Park, J. J.

    1985-01-01

    Silicone coatings applied to polyimide sheeting for variety of space-related applications. Coatings intended to protect flexible substrates of solar-cell blankets from degradation by oxygen atoms, electrons, plasmas, and ultraviolet light in low Earth orbit and outer space. Since coatings are flexible, generally useful in forming flexible laminates or protective layers on polyimide-sheet products.

  11. Impact-Resistant Ceramic Coating

    NASA Technical Reports Server (NTRS)

    Wheeler, W. H.; Creedon, J. F.; Izu, Y. D.

    1986-01-01

    Refractory fibers more than double strength of coating. Impact strengths of ceramic coatings increase with increasing whisker content. Silicon carbide whiskers clearly produce largest increase, and improvement grows even more with high-temperature sintering. Coating also improves thermal and mechanical properties of electromagnetic components, mirrors, furnace linings, and ceramic parts of advanced internal-combustion engines.

  12. REFRACTORY COATING FOR GRAPHITE MOLDS

    DOEpatents

    Stoddard, S.D.

    1958-06-24

    Refractory coating for graphite molds used in the casting of uranium is described. The coating is an alumino-silicate refractory composition which may be used as a mold surface in solid form or as a coating applied to the graphite mold. The composition consists of a mixture of ball clay, kaolin, alumina cement, alumina, water, sodium silicate, and sodium carbonate.

  13. Selective coating for solar collectors

    SciTech Connect

    Schardein, D.J.

    1983-03-15

    A selective solar coating for solar collectors is disclosed. The coating is characterized by its high absorptance and low emittance. The coating comprises an organic compound or substance having a high molecular weight and a high carbon content, such as a petroleum, vegetable or animal oil, fat or wax, which is pyrolyzed to produce a carbon black pigmented varnish.

  14. Erbium diffusion in silicon dioxide

    SciTech Connect

    Lu Yingwei; Julsgaard, B.; Petersen, M. Christian; Jensen, R. V. Skougaard; Pedersen, T. Garm; Pedersen, K.; Larsen, A. Nylandsted

    2010-10-04

    Erbium diffusion in silicon dioxide layers prepared by magnetron sputtering, chemical vapor deposition, and thermal growth has been investigated by secondary ion mass spectrometry, and diffusion coefficients have been extracted from simulations based on Fick's second law of diffusion. Erbium diffusion in magnetron sputtered silicon dioxide from buried erbium distributions has in particular been studied, and in this case a simple Arrhenius law can describe the diffusivity with an activation energy of 5.3{+-}0.1 eV. Within a factor of two, the erbium diffusion coefficients at a given temperature are identical for all investigated matrices.

  15. Sprayable lightweight ablative coating

    NASA Technical Reports Server (NTRS)

    Simpson, William G. (Inventor); Sharpe, Max H. (Inventor); Hill, William E. (Inventor)

    1991-01-01

    An improved lightweight, ablative coating is disclosed that may be spray applied and cured without the development of appreciable shrinkage cracks. The ablative mixture consists essentially of phenolic microballoons, hollow glass spheres, glass fibers, ground cork, a flexibilized resin binder, and an activated colloidal clay.

  16. Ultraviolet reflective coating

    NASA Technical Reports Server (NTRS)

    Schutt, J. B.

    1974-01-01

    Composition consists of dispersion of barium sulphate in aqueous solution of water-soluble inorganic binder. Binder is selected from group consisting of alkali metal sulphates. Coating exhibits high reflectance of ultraviolet light to wavelengths of approximately 200.0 nm, which compares favorably with high reflectance of virgin barium sulphate power.

  17. Coating method for graphite

    DOEpatents

    Banker, John G.; Holcombe, Jr., Cressie E.

    1977-01-01

    A method of limiting carbon contamination from graphite ware used in induction melting of uranium alloys is provided comprising coating the graphite surface with a suspension of Y.sub.2 O.sub.3 particles in water containing about 1.5 to 4% by weight sodium carboxymethylcellulose.

  18. Superhard Transparent Coatings

    DTIC Science & Technology

    1978-06-01

    reduced the pH to a point where the Attagel recoagulated. The consequence of the final mix was an unusable floculation . The Alon mixes previously...but it coagulated with the PSA and was abandoned. 6. SOLVENT CHOICE Solvent evaporation controls the setting time of most coatings. The

  19. Coated 4340 Steel

    DTIC Science & Technology

    2013-08-26

    the effects of three coating systems on the mechanical property, fatigue, and...defined striations or striations-like features were formed in air, Figure A-13(b). On the other hand, intergranular cracking and formation of brittle...steel, in air. Their respective effects on the fatigue resistance of bare 4340 steel were similar in both of the employed environments, air and

  20. Coating method for graphite

    DOEpatents

    Banker, J.G.; Holcombe, C.E. Jr.

    1975-11-06

    A method of limiting carbon contamination from graphite ware used in induction melting of uranium alloys is provided. The graphite surface is coated with a suspension of Y/sub 2/O/sub 3/ particles in water containing about 1.5 to 4 percent by weight sodium carboxymethylcellulose.

  1. Erosion resistant coatings

    NASA Technical Reports Server (NTRS)

    Falco, L.; Cushini, A.

    1981-01-01

    Apparatus for measuring the resistance of materials to erosion is examined and a scheme for standardization of the test parameters is described. Current materials being used for protecting aircraft parts from erosion are surveyed, their chief characteristics being given. The superior properties of urethane coatings are pointed out. The complete cycle for painting areas subject to erosion is described.

  2. Ablative property of HfC-based multilayer coating for C/C composites under oxy-acetylene torch

    NASA Astrophysics Data System (ADS)

    Wang, Yong-Jie; Li, He-Jun; Fu, Qian-Gang; Wu, Heng; Yao, Dong-Jia; Wei, Bing-Bo

    2011-03-01

    To improve ablation resistance of C/C composites, HfC-based coating and SiC coating were prepared on the surface of C/C composites by chemical vapor deposition. The coating exhibits dense surface and outstanding anti-ablation ability. Compared with uncoated C/C, the linear and mass ablation rates of the coated C/C decreased by 33.3% and 66.7%, respectively, after ablation for 20 s. The residual oxides can prevent oxygen from diffusing inwardly; large amounts of heat can be taken away by the gas generated during ablation, which is also helpful for protection.

  3. Structural and interfacial analysis of WC92 Co8 coating deposited on titanium alloy by electrospark deposition

    NASA Astrophysics Data System (ADS)

    Wang, R. J.; Qian, Y. Y.; Liu, J.

    2004-04-01

    Electrospark deposition (ESD) is a promising process to produce hard and wear-resisting coatings on metallic substrates. In this paper, microstructure and interfacial characteristics of the WC92-Co8 coated-titanium are presented. A metallurgical bonding between the coating and substrate is obtained. The Ti element was found to distribute in WC92-Co8 at the metal pool, as well as the interface by diffusion. Some new phases were produced in the coating layer due to the chemical reaction during the ESD process. Experimental observation and thermodynamic analysis were utilized to study the mechanism of ESD.

  4. Diffusion of fission products and radiation damage in SiC

    NASA Astrophysics Data System (ADS)

    Malherbe, Johan B.

    2013-11-01

    A major problem with most of the present nuclear reactors is their safety in terms of the release of radioactivity into the environment during accidents. In some of the future nuclear reactor designs, i.e. Generation IV reactors, the fuel is in the form of coated spherical particles, i.e. TRISO (acronym for triple coated isotropic) particles. The main function of these coating layers is to act as diffusion barriers for radioactive fission products, thereby keeping these fission products within the fuel particles, even under accident conditions. The most important coating layer is composed of polycrystalline 3C-SiC. This paper reviews the diffusion of the important fission products (silver, caesium, iodine and strontium) in SiC. Because radiation damage can induce and enhance diffusion, the paper also briefly reviews damage created by energetic neutrons and ions at elevated temperatures, i.e. the temperatures at which the modern reactors will operate, and the annealing of the damage. The interaction between SiC and some fission products (such as Pd and I) is also briefly discussed. As shown, one of the key advantages of SiC is its radiation hardness at elevated temperatures, i.e. SiC is not amorphized by neutrons or bombardment at substrate temperatures above 350 °C. Based on the diffusion coefficients of the fission products considered, the review shows that at the normal operating temperatures of these new reactors (i.e. less than 950 °C) the SiC coating layer is a good diffusion barrier for these fission products. However, at higher temperatures the design of the coated particles needs to be adapted, possibly by adding a thin layer of ZrC.

  5. Active coatings technologies for tailorable military coating systems

    NASA Astrophysics Data System (ADS)

    Zunino, J. L., III

    2007-04-01

    The main objective of the U.S. Army's Active Coatings Technologies Program is to develop technologies that can be used in combination to tailor coatings for utilization on Army Materiel. The Active Coatings Technologies Program, ACT, is divided into several thrusts, including the Smart Coatings Materiel Program, Munitions Coatings Technologies, Active Sensor packages, Systems Health Monitoring, Novel Technology Development, as well as other advanced technologies. The goal of the ACT Program is to conduct research leading to the development of multiple coatings systems for use on various military platforms, incorporating unique properties such as self repair, selective removal, corrosion resistance, sensing, ability to modify coatings' physical properties, colorizing, and alerting logistics staff when tanks or weaponry require more extensive repair. A partnership between the U.S. Army Corrosion Office at Picatinny Arsenal, NJ along with researchers at the New Jersey Institute of Technology, NJ, Clemson University, SC, University of New Hampshire, NH, and University of Massachusetts (Lowell), MA, are developing the next generation of Smart Coatings Materiel via novel technologies such as nanotechnology, Micro-electromechanical Systems (MEMS), meta-materials, flexible electronics, electrochromics, electroluminescence, etc. This paper will provide the reader with an overview of the Active Coatings Technologies Program, including an update of the on-going Smart Coatings Materiel Program, its progress thus far, description of the prototype Smart Coatings Systems and research tasks as well as future nanotechnology concepts, and applications for the Department of Defense.

  6. Ruthenium-containing bond coats for thermal barrier coating systems

    NASA Astrophysics Data System (ADS)

    Tryon, B.; Cao, F.; Murphy, K. S.; Levi, C. G.; Pollock, T. M.

    2006-01-01

    Bond coats for zirconia-based thermal barrier coating systems applied to nickel-based superalloys are typically composed of the B2 NiAl phase. Since RuAl has the same B2 crystal structure but a melting point 400°C higher than NiAl, ruthenium-modified aluminide bond coats could provide improved system temperature capability. Creep experiments on ternary Al-Ni-Ru alloys demonstrate greatly improved creep properties with increasing ruthenium content. Processing paths for ruthenium-modified NiAl-based bond coatings have been established within the bounds of commercially available coating systems. The oxidation resistance of ruthenium-modified bond coats during thermal cycling has been examined, and potential thermal barrier coating system implications are discussed.

  7. Low friction and galling resistant coatings and processes for coating

    DOEpatents

    Johnson, Roger N.

    1987-01-01

    The present invention describes coating processes and the resultant coated articles for use in high temperature sodium environments, such as those found in liquid metal fast breeder reactors and their associated systems. The substrate to which the coating is applied may be either an iron base or nickel base alloy. The coating itself is applied to the substrate by electro-spark deposition techniques which result in metallurgical bonding between the coating and the substrate. One coating according to the present invention involves electro-spark depositing material from a cemented chromium carbide electrode and an aluminum electrode. Another coating according to the present invention involves electro-spark depositing material from a cemented chromium carbide electrode and a nickel-base hardfacing alloy electrode.

  8. SiC coating: An alternative for the protection of nuclear graphite from liquid fluoride salt

    NASA Astrophysics Data System (ADS)

    He, Xiujie; Song, Jinliang; Tan, Jie; Zhang, Baoliang; Xia, Huihao; He, Zhoutong; Zhou, Xingtai; Zhao, Mingwen; Liu, Xiangdong; Xu, Li; Bai, Shuo

    2014-05-01

    SiC coating is produced on a nuclear graphite (NG) substrate using chemical vapor deposition at 1150 °C to protect it from molten salt diffusion. Infiltration studies, performed in molten FLiNaK salt under an argon atmosphere at 5 atm, show that uncoated NG exhibits significantly higher weight gain than SiC-coated NG. The continuous and compact SiC coating exhibits excellent infiltration resistance in liquid fluoride salt as confirmed by synchrotron radiation X-ray microbeam fluorescence.

  9. PROCESS OF COATING METALS WITH BISMUTH OR BISMUTH-BASE ALLOYS

    DOEpatents

    Beach, J.G.

    1958-01-28

    A method is described for producing coatings of bismuth or bismuth alloys on a metal base. This is accomplished by electrodepositing the bismuth from an aqueous solution of BiCl/sub 3/, and by making the metal base alternately the cathode and the anode, the cathode periods being twice as long as the anode periods. In one embodiment a nickel coating is first electrodeposited in a known way, and this nickel plated piece is tae base upon which tae bismuth is deposited by the process of this patent. The coated piece is then heat treated to produce a homogeneous Ni--Bi alloy by diffusion.

  10. Peeled-off flexible Cu(In,Ga)Se2 solar cells and Na diffusion effects on cell performances

    NASA Astrophysics Data System (ADS)

    Sadono, Adiyudha; Ogihara, Tomohiro; Hino, Masashi; Yamamoto, Kenji; Yamada, Akira

    2016-07-01

    Na diffusion on Cu(In,Ga)Se2 (CIGS) solar cells fabricated on top of polyimide-coated soda-lime glass (SLG) substrate were investigated. Polyimide-coated SLG that can be used as substrate for fabricating flexible solar cells by peeled-off process, shown to have the same efficiency with SLG reference which is around 12%, indicating diffusion of almost same amount of Na from the substrates into the CIGS. Additional Na incorporation by NaF post-deposition treatment (PDT) were applied to CIGS deposited on substrates with different Na quantity to understand the Na diffusion effect prior and post CIGS deposition. Improvement of cells performance were observed for CIGS deposited on both substrates with or without Na diffusion. Final conversion efficiency of 15% was achieved after PDT for CIGS deposited on Na-contained substrates suggesting that PDT can be used even for CIGS with Na diffusion from the substrate. [Figure not available: see fulltext.

  11. Determination of oxygen diffusion in the SnO2/stainless steel interface of thin films by spectrophotometric measurements

    NASA Astrophysics Data System (ADS)

    Carretero, E.; Alonso, R.; Pelayo, C.

    2016-06-01

    Diffusion processes at high temperatures can change the transmittance and reflectance curves of multilayer coatings. These changes can significantly degrade coatings which use optical interference to obtain specific optical properties. This paper describes a study of the oxygen diffusion in SnO2/Sst interfaces using spectrophotometric measurements. A model is developed to optically describe the diffusion process in the multilayer interfaces. The validity of this model is checked experimentally using 16 samples exposed to temperatures between 475 °C and 600 °C for different exposure times: 5, 15, 50 and 120 min. Finally, these measurements are used to estimate the effective thickness of oxide formed at the interface due to oxygen diffusion, and to calculate the corresponding effective diffusion coefficients.

  12. Diffusion in Immiscible Melts

    NASA Technical Reports Server (NTRS)

    Pond, R. B.

    1985-01-01

    The objective of this program is to measure the diffusion coefficients for molten Pb in Zn in the immiscible liquid-phase region. Diffusion couples of pure Pb and Zn were prepared using a shear cell. These have been placed in graphite crucibles and encapsulated in stainless steel cartridges and are awaiting the next Materials Experiment Assembly (MEA) flight opportunity. In flight, one couple will be soaked for 40 minutes at 440 deg C (just above the monotectic temperature) and the second couple will be soaked for 40 minutes 820 deg C (just above the consolute temperature). After the soak both samples will be rapidly quenched by flowing He to minimize redistribution of the immiscible phases. Post flight compositional analysis will be accomplished using X-ray fluorescence in the scanning electron microscopy.

  13. Amosphous diffusion barriers

    NASA Technical Reports Server (NTRS)

    Kolawa, E.; So, F. C. T.; Nicolet, M-A.

    1986-01-01

    Amorphous W-Zr and W-N alloys were investigated as diffusion barriers in silicon metallization schemes. Data were presented showing that amorphous W-Zr crystallizes at 900 C, which is 200 C higher than amorphous W-Ni films, and that both films react with metallic overlayers at temperatures far below the crystllization temperature. Also, W-N alloys (crystalline temperature of 600 C) were successfully incorporated as a diffusion barrier in contact structures with both Al and Ag overlayers. The thermal stability of the electrical characteristics of shallow n(+)p junctions significantly improved by incorporating W-N layers in the contact system. One important fact demonstated was the critical influence of the deposition parameters during formation of these carriers.

  14. Nonlocal electrical diffusion equation

    NASA Astrophysics Data System (ADS)

    Gómez-Aguilar, J. F.; Escobar-Jiménez, R. F.; Olivares-Peregrino, V. H.; Benavides-Cruz, M.; Calderón-Ramón, C.

    2016-07-01

    In this paper, we present an analysis and modeling of the electrical diffusion equation using the fractional calculus approach. This alternative representation for the current density is expressed in terms of the Caputo derivatives, the order for the space domain is 0<β≤1 and for the time domain is 0<γ≤2. We present solutions for the full fractional equation involving space and time fractional derivatives using numerical methods based on Fourier variable separation. The case with spatial fractional derivatives leads to Levy flight type phenomena, while the time fractional equation is related to sub- or super diffusion. We show that the mathematical concept of fractional derivatives can be useful to understand the behavior of semiconductors, the design of solar panels, electrochemical phenomena and the description of anomalous complex processes.

  15. Magnetic diffuse scattering

    SciTech Connect

    Cable, J.W.

    1987-01-01

    The diffuse scattering of neutrons from magnetic materials provides unique and important information regarding the spatial correlations of the atoms and the spins. Such measurements have been extensively applied to magnetically ordered systems, such as the ferromagnetic binary alloys, for which the observed correlations describe the magnetic moment fluctuations associated with local environment effects. With the advent of polarization analysis, these techniques are increasingly being applied to study disordered paramagnetic systems such as the spin-glasses and the diluted magnetic semiconductors. The spin-pair correlations obtained are essential in understanding the exchange interactions of such systems. In this paper, we describe recent neutron diffuse scattering results on the atom-pair and spin-pair correlations in some of these disordered magnetic systems. 56 refs.

  16. Fractal model of anomalous diffusion.

    PubMed

    Gmachowski, Lech

    2015-12-01

    An equation of motion is derived from fractal analysis of the Brownian particle trajectory in which the asymptotic fractal dimension of the trajectory has a required value. The formula makes it possible to calculate the time dependence of the mean square displacement for both short and long periods when the molecule diffuses anomalously. The anomalous diffusion which occurs after long periods is characterized by two variables, the transport coefficient and the anomalous diffusion exponent. An explicit formula is derived for the transport coefficient, which is related to the diffusion constant, as dependent on the Brownian step time, and the anomalous diffusion exponent. The model makes it possible to deduce anomalous diffusion properties from experimental data obtained even for short time periods and to estimate the transport coefficient in systems for which the diffusion behavior has been investigated. The results were confirmed for both sub and super-diffusion.

  17. Turbo fluid machinery and diffusers

    NASA Technical Reports Server (NTRS)

    Sakurai, T.

    1984-01-01

    The general theory behind turbo devices and diffusers is explained. Problems and the state of research on basic equations of flow and experimental and measuring methods are discussed. Conventional centrifugation-type compressor and fan diffusers are considered in detail.

  18. Microstructure and oxidation behaviour investigation of rhodium modified aluminide coating deposited on CMSX 4 superalloy.

    PubMed

    Zagula-Yavorska, Maryana; Morgiel, Jerzy; Romanowska, Jolanta; Sieniawski, Jan

    2016-03-01

    The CMSX 4 superalloy was coated with rhodium 0.5-μm thick layer and next aluminized by the CVD method. The coating consisted of two layers: the additive and the interdiffusion one. The outward diffusion of nickel from the substrate turned out to be a coating growth dominating factor. The additive layer consists of the β-NiAl phase, whereas the interdiffusion layer consists of the β-NiAl phase with precipitates of σ and μ phases. Rhodium has dissolved in the coating up to the same level in the matrix and in the precipitates. The oxidation test proved that the rhodium modified aluminide coating showed about twice better oxidation resistance than the nonmodified one.

  19. Fabrication of Nanosized Lanthanum Zirconate Powder and Deposition of Thermal Barrier Coating by Plasma Spray Process

    NASA Astrophysics Data System (ADS)

    Mishra, S. K.; Jagdeesh, N.; Pathak, L. C.

    2016-07-01

    The present manuscript discusses our findings on fabrication of nanosized lanthanum zirconate powder for thermal barrier coating application and its coating by plasma spray on nickel-based superalloy substrate. Single-phase La2Zr2O7 coating of thickness of the order of 45 µm on the Ni-Cr-Al bond coat coated Ni-based superalloy substrate was deposited by plasma spray process. The layers at the interface did not show spallation and inter diffusion was very less. The microstructure, interface, porosity, and mechanical properties of different layers are investigated. The lanthanum zirconate hardness and modulus were 10.5 and 277 GPa, respectively. The load depth curve for lanthanum zirconate showed good elastic recovery around 74%.

  20. A Review of Tribological Coatings for Control Drive Mechanisms in Space Reactors

    SciTech Connect

    CJ Larkin; JD Edington; BJ Close

    2006-02-21

    Tribological coatings must provide lubrication for moving components of the control drive mechanism for a space reactor and prevent seizing due to friction or diffusion welding to provide highly reliable and precise control of reflector position over the mission lifetime. Several coatings were evaluated based on tribological performance at elevated temperatures and in ultrahigh vacuum environments. Candidates with proven performance in the anticipated environment are limited primarily to disulfide materials. Irradiation data for these coatings is nonexistent. Compatibility issues between coating materials and structural components may require the use of barrier layers between the solid lubricant and structural components to prevent deleterious interactions. It would be advisable to consider possible lubricant interactions prior to down-selection of structural materials. A battery of tests was proposed to provide the necessary data for eventual solid lubricant/coating selection.

  1. Modeling of Microstructural Evolution in an MCrAlY Overlay Coating on Different Superalloy Substrates

    NASA Astrophysics Data System (ADS)

    Karunaratne, M. S. A.; di Martino, I.; Ogden, S. L.; Oates, D. L.; Thomson, R. C.

    2012-02-01

    A multicomponent, one-dimensional diffusion model that was developed for simulating microstructure evolution in coated gas turbine blade systems has been used to compare the phase structures of three MCrAlY coated superalloy systems. The model is based on finite differences and incorporates oxidation and equilibrium thermodynamic computations. The superalloy substrates considered were the nickel-based superalloy CMSX-4, a high-Cr single-crystal superalloy, and a cobalt-based MAR-M509, and these were all coated with an MCrAlY bond coat of similar composition. The results predicted by the model have been compared with similar experimental systems. The model can predict many features observed experimentally and therefore can be expected to be a useful tool in lifetime prediction and microstructural assessment of turbine blade systems based on superalloys. The work also highlighted the fact that for a given coating, the phase evolution within system is dependent on the substrate material.

  2. The Study of Indicatrices of Space Object Coatings in a Controlled Laboratory Environment

    NASA Astrophysics Data System (ADS)

    Koshkin, N.; Burlak, N.; Petrov, M.; Strakhova, S.

    The indicatrices of light scattering by radiation balance coatings used on space objects (SO) were determined in the laboratory experiment in a controlled condition. The laboratory device for the physical simulation of photometric observations of space objects in orbit, which was used in this case to study optical properties of coating samples, is described. The features of light reflection off plane coating samples, including multi-layer insulation (MLI) blankets, metal surfaces coated with several layers of enamel EP-140, special polyacrylate enamel AK-512 and matte finish Tp-CO-2, were determined. The indicated coatings are compound reflectors which exhibit both diffuse and specular reflections. The data obtained are to be used in the development of computer optical-geometric models of space objects or their fragments (space debris) to interpret the photometry results for real space objects.

  3. Diffusive Shock Acceleration

    NASA Astrophysics Data System (ADS)

    Baring, Matthew

    2003-04-01

    The process of diffusive acceleration of charged particles in shocked plasmas is widely invoked in astrophysics to account for the ubiquitous presence of signatures of non-thermal relativistic electrons and ions in the universe. This statistical energization mechanism, manifested in turbulent media, was first posited by Enrico Fermi in 1949 to explain the observed cosmic ray population, which exhibits an almost power-law distribution in rigidity. The absence of a momentum scale is a key characteristic of diffusive shock acceleration, and astrophysical systems generally only impose scales at the injection (low energy) and loss (high energy) ends of the particle spectrum. The existence of structure in the cosmic ray spectrum (the "knee") at around 3000 TeV has promoted contentions that there are at least two origins for cosmic rays, a galactic one supplying those up to the knee, and perhaps an extragalactic one that can explain even the ultra-high energy cosmic rays (UHECRs) seen at 1-300 EeV. Accounting for the UHECRs with familiar astrophysical sites of acceleration has historically proven difficult due to the need to assume high magnetic fields in order to reduce the shortest diffusive acceleration timescale, the ion gyroperiod, to meaningful values. Yet active galaxies and gamma-ray bursts remain strong and interesting candidate sources for UHECRs, turning the theoretical focus to relativistic shocks. This review summarizes properties of diffusive shock acceleration that are salient to the issue of UHECR generation. These include spectral indices, anisotropies, acceleration efficencies and timescales, as functions of the shock speed and mean field orientation, and also the degree of field turbulence. Astrophysical sites for UHECR production are also critiqued.

  4. [The diffusion of knowledge].

    PubMed

    Ramiro-H, Manuel; Cruz-A, Enrique

    2016-01-01

    Between August 19 and 21, the Feria del Libro de las Ciencias de la Salud (Healthcare Book Fair) took place in the Palacio de Medicina in Mexico City. Archives of Medical Research, Revista Médica del IMSS, and Saber IMSS, three of the main instruments of knowledge diffusion of the Instituto Mexicano del Seguro Social, assisted to this book fair, which was organized by the Facultad de Medicina of UNAM.

  5. Peridynamic thermal diffusion

    SciTech Connect

    Oterkus, Selda; Madenci, Erdogan; Agwai, Abigail

    2014-05-15

    This study presents the derivation of ordinary state-based peridynamic heat conduction equation based on the Lagrangian formalism. The peridynamic heat conduction parameters are related to those of the classical theory. An explicit time stepping scheme is adopted for numerical solution of various benchmark problems with known solutions. It paves the way for applying the peridynamic theory to other physical fields such as neutronic diffusion and electrical potential distribution.

  6. Investigation of Amorphous/Nanocrystalline Iron-Based Thermal Barrier Coatings

    NASA Astrophysics Data System (ADS)

    Bobzin, K.; Öte, M.; Königstein, T.

    2017-02-01

    Because of their favorable thermophysical properties, good machinability and low material costs, iron-based coatings which exhibit a highly amorphous/nanocrystalline microstructure are currently in the focus of research. Considering the crystallization temperature of the material, iron-based coatings might be the next generation of thermal barrier coatings (TBCs) for low-temperature systems, reducing thermal losses. The objective of this research project is the development of highly amorphous, iron-based coatings. For this purpose, amorphous feedstock materials with different chromium contents have been developed and characterized regarding their microstructures, phase compositions, crystallization temperatures and amorphous content. The results show that the amorphous content is reduced with increasing particle size and chromium content. The coatings were deposited by air plasma spraying (APS) and high-velocity oxygen fuel spraying (HVOF). It is shown that all coatings exhibit amorphous structures. HVOF coatings show a smaller amount of amorphous content compared to the feedstock materials, indicating crystallization occurring in not fully melted particles or insufficient rapid cooling. The APS process can increase the amount of amorphous content compared to the feedstock material, as shown for x Cr = 15%. All coatings proof good thermal shock behavior. Lowest thermal diffusivity values were determined for APS coatings, which confirms the potential of iron-based TBCs.

  7. Analysis of structure and bonding strength of AlTiN coatings by cathodic ion plating

    NASA Astrophysics Data System (ADS)

    Dejun, Kong; Haoyuan, Guo

    2015-04-01

    AlTiN coating was prepared on the surface of YT14 hard alloy cutter by cathodic arc ion plating, and the surface-interface morphologies, line scans of the interface elements and valence state of chemical elements were analyzed with field emission scanning electron microscopy, energy dispersive spectrometer and X-ray photoelectron spectroscopy, respectively, and bonding strength of the coating was measured with scratching tester. The results show that the elements of Al and N mainly exist in the AlTiN coating with an AlN and AlTiN hard phase, and (the) Ti element mainly exists in the coating with a TiN hard phase, which improve wear resistance of AlTiN coating. The elements of Al, Ti and N are diffused at the coating interface, in which part of Ti atoms are replaced by Al atoms at the TiN lattice, still keep face-centered cubic structure of TiN coating to form metallurgical bonding, and bonding strength of the coating interface measured by scratching tester is 78.75 N, which is beneficial to improving service life of AlTiN coating prepared on the surface of carbide tool cutter.

  8. Double Diffusive Plumes

    NASA Astrophysics Data System (ADS)

    Sutherland, Bruce; Lee, Brace

    2008-11-01

    Sour gas flares attempt to dispose of deadly H2S gas through combustion. What does not burn rises as a buoyant plume. But the gas is heavier than air at room temperature, so as the rising gas cools eventually it becomes negatively buoyant and descends back to the ground. Ultimately, our intent is to predict the concentrations of the gas at ground level in realistic atmospheric conditions. As a first step towards this goal we have performed laboratory experiments examining the structure of a steady state plume of hot and salty water that rises buoyantly near the source and descends as a fountain after it has cooled sufficiently. We call this a double-diffusive plume because its evolution is dictated by the different (turbulent) diffusivities of heat and salt. A temperature and conductivity probe measures both the salinity and temperature along the centreline of the plume. The supposed axisymmetric structure of the salinity concentration as it changes with height is determined by light-attenuation methods. To help interpret the results, a theory has been successfully adapted from the work of Bloomfield and Kerr (2000), who developed coupled equations describing the structure of fountains. Introducing a new empirical parameter for the relative rates of turbulent heat and salt diffusion, the predictions are found to agree favourably with experimental results.

  9. Evaluation of Antibacterial Effects of Silver-Coated Stainless Steel Orthodontic Brackets

    PubMed Central

    Arash, Valiollah; Keikhaee, Fatemeh; Rajabnia, Ramazan; Khafri, Soraya; Tavanafar, Saeid

    2016-01-01

    Objectives: White spots and enamel demineralization around orthodontic brackets are among the most important complications resulting from orthodontic treatments. Since the antibacterial properties of metals and metallic particles have been well documented, the aim of this study was to assess the antibacterial effect of stainless steel orthodontic brackets coated with silver (Ag) particles. Materials and Methods: In this study, 40 standard metal brackets were divided into two groups of 20 cases and 20 controls. The brackets in the case group were coated with Ag particles using an electroplating method. Atomic force microscopy and scanning electron microscopy were used to assess the adequacy of the coating process. In addition, antibacterial tests, i.e., disk diffusion and direct contact tests were performed at three, six, 24, and 48 hours, and 15 and 30 days using a Streptococcus mutans strain. The results were analyzed using Student’s t-test and repeated measures ANOVA. Results: Analyses via SEM and AFM confirmed that excellent coatings were obtained by using an electroplating method. The groups exhibited similar behavior when subjected to the disk diffusion test in the agar medium. However, the bacterial counts of the Ag-coated brackets were, in general, significantly lower (P<0.001) than those of their non-coated counterparts. Conclusions: Brackets coated with Ag, via an electroplating method, exhibited antibacterial properties when placed in direct contact with Streptococcus mutans. This antibacterial effect persisted for 30 days after contact with the bacteria. PMID:27536328

  10. Solute diffusion in liquid metals

    NASA Technical Reports Server (NTRS)

    Bhat, B. N.

    1973-01-01

    A gas model of diffusion in liquid metals is presented. In this model, ions of liquid metals are assumed to behave like the molecules in a dense gas. Diffusion coefficient of solute is discussed with reference to its mass, ionic size, and pair potential. The model is applied to the case of solute diffusion in liquid silver. An attempt was made to predict diffusion coefficients of solutes with reasonable accuracy.

  11. The ThermalDiffusion class

    SciTech Connect

    Dolan, Daniel H.

    2014-10-01

    The ThermalDiffusion class was created to simulate one-dimensional thermal diffusion across one or more material layers. Each layer is assumed to have constant conductivity K and diffusivity κ . Interface conductance between layers may be specified. Internal heating as a function of position and time is also supported. The ThermalDiffusion class is included in the SMASH package [1] as part of the PDE (Partial Differential Equation) subpackage.

  12. Methods for Coating Particulate Material

    NASA Technical Reports Server (NTRS)

    Littman, Howard (Inventor); Plawsky, Joel L. (Inventor); Paccione, John D. (Inventor)

    2013-01-01

    Methods and apparatus for coating particulate material are provided. The apparatus includes a vessel having a top and a bottom, a vertically extending conduit having an inlet in the vessel and an outlet outside of the vessel, a first fluid inlet in the bottom of the vessel for introducing a transfer fluid, a second fluid inlet in the bottom of the vessel for introducing a coating fluid, and a fluid outlet from the vessel. The method includes steps of agitating a material, contacting the material with a coating material, and drying the coating material to produce a coated material. The invention may be adapted to coat aerogel beads, among other materials. A coated aerogel bead and an aerogel-based insulation material are also disclosed.

  13. Active wear and failure mechanisms of TiN-coated high speed steel and TiN-coated cemented carbide tools when machining powder metallurgically made stainless steels

    SciTech Connect

    Jiang, L.; Haenninen, H.; Paro, J.; Kauppinen, V.

    1996-09-01

    In this study, active wear and failure mechanisms of both TiN-coated high speed steel and TiN-coated cemented carbide tools when machining stainless steels made by powder metallurgy in low and high cutting speed ranges, respectively, have been investigated. Abrasive wear mechanisms, fatigue-induced failure, and adhesive and diffusion wear mechanisms mainly affected the tool life of TiN-coated high speed steel tools at cutting speeds below 35 m/min, between 35 and 45 m/min, and over 45 m/min, respectively. Additionally, fatigue-induced failure was active at cutting speeds over 45 m/min in the low cutting speed range when machining powder metallurgically made duplex stainless steel 2205 and austenitic stainless steel 316L. In the high cutting speed range, from 100 to 250 m/min, fatigue-induced failure together with diffusion wear mechanism, affected the tool life of TiN-coated cemented carbide tools when machining both 316L and 2205 stainless steels. It was noticed that the tool life of TiN-coated high speed steel tools used in the low cutting speed range when machining 2205 steel was longer than that when machining 316L steel, whereas the tool life of TiN-coated cemented carbide tools used in the high cutting speed range when machining 316L steel was longer than that when machining 2205 steel.

  14. Active wear and failure mechanisms of TiN-Coated high speed steel and tin-coated cemented carbide tools when machining powder metallurgically made stainless steels

    NASA Astrophysics Data System (ADS)

    Jiang, Laizhu; Hänninen, Hannu; Paro, Jukka; Kauppinen, Veijo

    1996-09-01

    In this study, active wear and failure mechanisms of both TiN-coated high speed steel and TiN-coated cemented carbide tools when machining stainless steels made by powder metallurgy in low and high cutting speed ranges, respectively, have been investigated. Abrasive wear mechanisms, fatigue-induced failure, and adhesive and diffusion wear mechanisms mainly affected the tool life of TiN-coated high speed steel tools at cutting speeds below 35 m/min, between 35 and 45 m/min, and over 45 m/min, respectively. Additionally, fatigue-induced failure was active at cutting speeds over 45 m/min in the low cutting speed range when machining powder metallurgically made duplex stainless steel 2205 and austenitic stainless steel 316L. In the high cutting speed range, from 100 to 250 m/min, fatigue-induced failure together with diffusion wear mechanism, affected the tool life of TiN-coated cemented carbide tools when machining both 316L and 2205 stainless steels. It was noticed that the tool life of TiN-coated high speed steel tools used in the low cutting speed range when machining 2205 steel was longer than that when machining 316L steel, whereas the tool life of TiN-coated cemented carbide tools used in the high cutting speed range when machining 316L steel was longer than that when machining 2205 steel.

  15. Flow accelerated organic coating degradation

    NASA Astrophysics Data System (ADS)

    Zhou, Qixin

    Applying organic coatings is a common and the most cost effective way to protect metallic objects and structures from corrosion. Water entry into coating-metal interface is usually the main cause for the deterioration of organic coatings, which leads to coating delamination and underfilm corrosion. Recently, flowing fluids over sample surface have received attention due to their capability to accelerate material degradation. A plethora of works has focused on the flow induced metal corrosion, while few studies have investigated the flow accelerated organic coating degradation. Flowing fluids above coating surface affect corrosion by enhancing the water transport and abrading the surface due to fluid shear. Hence, it is of great importance to understand the influence of flowing fluids on the degradation of corrosion protective organic coatings. In this study, a pigmented marine coating and several clear coatings were exposed to the laminar flow and stationary immersion. The laminar flow was pressure driven and confined in a flow channel. A 3.5 wt% sodium chloride solution and pure water was employed as the working fluid with a variety of flow rates. The corrosion protective properties of organic coatings were monitored inline by Electrochemical Impedance Spectroscopy (EIS) measurement. Equivalent circuit models were employed to interpret the EIS spectra. The time evolution of coating resistance and capacitance obtained from the model was studied to demonstrate the coating degradation. Thickness, gloss, and other topography characterizations were conducted to facilitate the assessment of the corrosion. The working fluids were characterized by Fourier Transform Infrared Spectrometer (FTIR) and conductivity measurement. The influence of flow rate, fluid shear, fluid composition, and other effects in the coating degradation were investigated. We conclude that flowing fluid on the coating surface accelerates the transport of water, oxygen, and ions into the coating, as

  16. Modelling and simulation of nutrient dispersion from coated fertilizer granules

    NASA Astrophysics Data System (ADS)

    Razali, Radzuan; Daud, Hanita; Nor, Shafiq Mohd.

    2014-10-01

    The usage of Controlled-Release Fertilizer (CRF) is essential in plants and crops to fulfill the need and requirement for the modern agriculture which now feeds 6 billion people. Therefore modeling and simulation of nutrient release from coated fertilizer has become the best method to study the behavior of some parameters toward water saturation in and nutrient release from the coated-fertilizer granule. This paper is the improvement development of modeling and computer simulation by Basu [1] which include some of the factors affecting the water saturation time and nutrient release time from a coated-fertilizer. The effect of granule radius, the diffusivity of water and nutrient, the temperature of surrounding, the contact areas and the characteristic of the coating are studied and the simulation was developed using MATLAB software. The studies and understanding of this project is very important and useful especially to determine the important parameters in the manufacturing process of the coated-fertilizer granule and also will be useful for the farmers/users in the selection of the best fertilizers for their crops.

  17. Carbon-coated nanoparticle superlattices for energy applications

    NASA Astrophysics Data System (ADS)

    Li, Jun; Yiliguma, Affa; Wang, Yifei; Zheng, Gengfeng

    2016-07-01

    Nanoparticle (NP) superlattices represent a unique material architecture for energy conversion and storage. Recent reports on carbon-coated NP superlattices have shown exciting electrochemical properties attributed to their rationally designed compositions and structures, fast electron transport, short diffusion length, and abundant reactive sites via enhanced coupling between close-packed NPs, which are distinctive from their isolated or disordered NP or bulk counterparts. In this minireview, we summarize the recent developments of highly-ordered and interconnected carbon-coated NP superlattices featuring high surface area, tailorable and uniform doping, high conductivity, and structure stability. We then introduce the precisely-engineered NP superlattices by tuning/studying specific aspects, including intermetallic structures, long-range ordering control, and carbon coating methods. In addition, these carbon-coated NP superlattices exhibit promising characteristics in energy-oriented applications, in particular, in the fields of lithium-ion batteries, fuel cells, and electrocatalysis. Finally, the challenges and perspectives are discussed to further explore the carbon-coated NP superlattices for optimized electrochemical performances.

  18. Polymer latex particles: Preparation, characterization, and coating patterns

    SciTech Connect

    Wang, Leeyih.

    1993-01-01

    The coating patterns of polystyrene latex after spin drying have been intensively investigated. The model microsphere was prepared using emulsifier-free emulsion polymerization. The resulting polystyrene latex was 0.54 [mu]m in diameter with the polydispersity of 1.02. The mobility of latex spheres in concentrated dispersions was studied by diffusing wave spectroscopy (DWS). The diffusion coefficient of the polystyrene spheres dispersed in water decreased as the concentration of latex particles increased. The concentration dependence of the diffusion coefficient of this latex determined by DWS matched closely to the short-time diffusion of poly(methyl methacrylate) latex in a mixed organic fluid determined by PCS using the refractive index matching method. It indicates that the electrical repulsive force between particles in this system has a small effect on the short-time mobility of particles. This result was also confirmed by the diffusion coefficients of polystyrene spheres dispersed in water with the addition of sodium chloride, or dispersed in NMF. The presence of surfactants, SDS and C12E5, in the dispersed medium led to a great reduction on the diffusivity of latex spheres. A two dimensional ordered array of particles can be obtained from the spin drying of polystyrene latex by adding surfactants in a suitable concentration range or by choosing an appropriate substrate and/or dispersing fluid. A mechanism for the formation of hexagonally packed particles was proposed as the actions of three factors: retractive, frictional, and capillary forces.

  19. Diffuse-Illumination Systems for Growing Plants

    NASA Technical Reports Server (NTRS)

    May, George; Ryan, Robert

    2010-01-01

    Agriculture in both terrestrial and space-controlled environments relies heavily on artificial illumination for efficient photosynthesis. Plant-growth illumination systems require high photon flux in the spectral range corresponding with plant photosynthetic active radiation (PAR) (400 700 nm), high spatial uniformity to promote uniform growth, and high energy efficiency to minimize electricity usage. The proposed plant-growth system takes advantage of the highly diffuse reflective surfaces on the interior of a sphere, hemisphere, or other nearly enclosed structure that is coated with highly reflective materials. This type of surface and structure uniformly mixes discrete light sources to produce highly uniform illumination. Multiple reflections from within the domelike structures are exploited to obtain diffuse illumination, which promotes the efficient reuse of photons that have not yet been absorbed by plants. The highly reflective surfaces encourage only the plant tissue (placed inside the sphere or enclosure) to absorb the light. Discrete light sources, such as light emitting diodes (LEDs), are typically used because of their high efficiency, wavelength selection, and electronically dimmable properties. The light sources are arranged to minimize shadowing and to improve uniformity. Different wavelengths of LEDs (typically blue, green, and red) are used for photosynthesis. Wavelengths outside the PAR range can be added for plant diagnostics or for growth regulation

  20. Characterization and oxidation behavior of NiCoCrAlY coating fabricated by electrophoretic deposition and vacuum heat treatment

    NASA Astrophysics Data System (ADS)

    Li, Zhiming; Qian, Shiqiang; Wang, Wei

    2011-03-01

    Electrophoretic deposition (EPD) was showed to be a feasible and convenient method to fabricate NiCoCrAlY coatings on nickel based supperalloys. The microstructure and composition of the NiCoCrAlY coatings after vacuum heat treatment were characterized by X-ray diffraction (XRD), scanning electron microscope (SEM) and energy dispersive X-ray analysis (EDAX). Isothermal-oxidation test was performed at 1100 °C in static air for 100 h. The results show that the major phases in electrophoretic deposited and vacuum heat treated NiCoCrAlY coating are γ-Ni and γ‧-Ni3Al phases, also there is an extremely small quantity of Al2O3 in the coating. Composition fluctuations occur in the coating and a certain amount of titanium diffuse from the superalloy substrate to the top of the coating during vacuum heat treatment. The oxidation test results exhibit that the oxidation kinetics of this coating has two typical stages. The protective oxide layer is mainly formed in the initial linear growth stage and then the oxide layer hinders further oxidation of the coating in the subsequent parabolic growth stage. The coating can effectively protect the superalloy substrate from oxidation. A certain amount of rutile TiO2 is formed in the coating during oxidation and it is adverse to the oxidation resistance of the coating.

  1. Combined application of extrusion-spheronization and hot-melt coating technologies for improving moisture-proofing of herbal extracts.

    PubMed

    Chen, Hao; Shi, Shuai; Liu, Aina; Tang, Xing

    2010-05-01

    The aim of this research was to investigate the moisture-proofing effect and its mechanism for herbal extracts using extrusion-spheronization combined with hot-melt coating. Guizhi Fuling (GF) compound herbal extract with high hygroscopicity was used as a model drug. In the process of extrusion-spheronization, pellets containing 100% GF were prepared, and then coated with hot-melt coating material using a traditional coating pan. The moisture sorption data for GF were determined by storage at a series of different relative humidities. When the pellets were coated with a 96:4 mixture of stearic acid and polyethylene glycol 6000, the cumulative drug release was over 90% at 45 min while the moisture content was 4.9% at 75% RH within 10 days. These pellets have better moisture-proofing than those coated with Opadry AMB at the same coating level due to a different moisture sorption mechanism. The moisture sorption behavior of the hot-melt coating can be attributed to water vapor diffusion via a porous matrix system, while the Opadry AMB coating system involved a swelling controlled system. The Higuchi model was the best fit for the moisture sorption of the hot-melt coating in all formulations whereas the Opadry AMB coating fitted the Nuttanan model.

  2. Permeability of edible coatings.

    PubMed

    Mishra, B; Khatkar, B S; Garg, M K; Wilson, L A

    2010-01-01

    The permeabilities of water vapour, O2 and CO2 were determined for 18 coating formulations. Water vapour transmission rate ranged from 98.8 g/m(2).day (6% beeswax) to 758.0 g/m(2).day (1.5% carboxymethyl cellulose with glycerol). O2 permeability at 14 ± 1°C and 55 ± 5% RH ranged from 1.50 to 7.95 cm(3)cm cm(-2)s(-1)Pa(-1), with CO2 permeability 2 to 6 times as high. Permeability to noncondensable gases (O2 and CO2) was higher for hydrophobic (peanut oil followed by beeswax) coatings as compared to hydrophilic (whey protein concentrate and carboxymethyl cellulose).

  3. Antithrombogenic Polymer Coating.

    DOEpatents

    Huang, Zhi Heng; McDonald, William F.; Wright, Stacy C.; Taylor, Andrew C.

    2003-01-21

    An article having a non-thrombogenic surface and a process for making the article are disclosed. The article is formed by (i) coating a polymeric substrate with a crosslinked chemical combination of a polymer having at least two amino substituted side chains, a crosslinking agent containing at least two crosslinking functional groups which react with amino groups on the polymer, and a linking agent containing a first functional group which reacts with a third functional group of the crosslinking agent, and (ii) contacting the coating on the substrate with an antithrombogenic agent which covalently bonds to a second functional group of the linking agent. In one example embodiment, the polymer is a polyamide having amino substituted alkyl chains on one side of the polyamide backbone, the crosslinking agent is a phosphine having the general formula (A).sub.3 P wherein A is hydroxyalkyl, the linking agent is a polyhydrazide and the antithrombogenic agent is heparin.

  4. Fractal polyzirconosiloxane cluster coatings

    SciTech Connect

    Sugama, T.

    1992-08-01

    Fractal polyzirconosiloxane (PZS) cluster films were prepared through the hydrolysis-polycondensation-pyrolysis synthesis of two-step HCl acid-NaOH base catalyzed sol precursors consisting of N-[3-(triethoxysilyl)propyl]-4,5-dihydroimidazole, Zr(OC{sub 3}H{sub 7}){sub 4}, methanol, and water. When amorphous PZSs were applied to aluminum as protective coatings against NaCl-induced corrosion, the effective film was that derived from the sol having a pH near the isoelectric point in the positive zeta potential region. The following four factors played an important role in assembling the protective PZS coating films: (1) a proper rate of condensation, (2) a moderate ratio of Si-O-Si to Si-O-Zr linkages formed in the PZS network, (3) hydrophobic characteristics, and (4) a specific microstructural geometry, in which large fractal clusters were linked together.

  5. Fractal polyzirconosiloxane cluster coatings

    SciTech Connect

    Sugama, T.

    1992-01-01

    Fractal polyzirconosiloxane (PZS) cluster films were prepared through the hydrolysis-polycondensation-pyrolysis synthesis of two-step HCl acid-NaOH base catalyzed sol precursors consisting of N-(3-(triethoxysilyl)propyl)-4,5-dihydroimidazole, Zr(OC{sub 3}H{sub 7}){sub 4}, methanol, and water. When amorphous PZSs were applied to aluminum as protective coatings against NaCl-induced corrosion, the effective film was that derived from the sol having a pH near the isoelectric point in the positive zeta potential region. The following four factors played an important role in assembling the protective PZS coating films: (1) a proper rate of condensation, (2) a moderate ratio of Si-O-Si to Si-O-Zr linkages formed in the PZS network, (3) hydrophobic characteristics, and (4) a specific microstructural geometry, in which large fractal clusters were linked together.

  6. Photochromic mesoporous hybrid coatings

    NASA Astrophysics Data System (ADS)

    Raboin, L.; Matheron, M.; Gacoin, T.; Boilot, J.-P.

    2008-09-01

    Spirooxazine (SO) photochromic molecules were trapped in sol-gel matrices. In order to increase the colourability and improve mechanical properties of sol-gel photochromic films, we present an original strategy in which SO photochromic molecules were dispersed in mesoporous organized films using the impregnation technique. Well-ordered organosilicate mesoporous coatings with the 3D-hexagonal symmetry were prepared by the sol-gel technique. These robust mesoporous films, which contain high amounts of hydrophobic methyl groups at the pore surface, offer optimized environments for photochromic dyes dispersed by impregnation technique. After impregnation by a spirooxazine solution, the photochromic response is only slightly slower when compared with mesostructured or soft sol-gel matrices, showing that mesoporous organized hybrid matrix are good host for photochromic dyes. Moreover, the molecular loading in films is easily adjustable in a large range using multi-impregnation procedure and increasing the film thickness leading to coatings for optical switching devices.

  7. Nanobiomaterial Coatings in Dentistry.

    PubMed

    Choi, Andy H; Cazalbou, Sophie; Ben-Nissan, Besim

    2015-01-01

    During the last decade, there has been a major increase in the interest of nanostructured materials in advanced technologies for biomedical and dental clinical applications. Nanostructured materials are associated with a variety of applications within the dental and biomedical field, for example nanoparticles in drug delivery systems and nanostructured scaffolds in tissue engineering. More importantly, nanotechnology has also been linked with the modification of surface properties of synthetic implants in an attempt to improve their bioactivity, reliability and protection from the release of harmful or unnecessary metal ions. This is achieved through the use of nanocoatings and nanocomposite coatings. These new-generation coatings based on inorganic materials and biological materials such as proteins and peptides are currently investigated and applied. This chapter aims to give an overview of the recent advances in nanocoatings and their composites being investigated or used in dentistry.

  8. Superelastic Orthopedic Implant Coatings

    NASA Astrophysics Data System (ADS)

    Fournier, Eric; Devaney, Robert; Palmer, Matthew; Kramer, Joshua; El Khaja, Ragheb; Fonte, Matthew

    2014-07-01

    The demand for hip and knee replacement surgery is substantial and growing. Unfortunately, most joint replacement surgeries will fail within 10-25 years, thereby requiring an arduous, painful, and expensive revision surgery. To address this issue, a novel orthopedic implant coating material ("eXalt") has been developed. eXalt is comprised of super elastic nitinol wire that is knit into a three-dimensional spacer fabric structure. eXalt expands in vivo to conform to the implantation site and is porous to allow for bone ingrowth. The safety and efficacy of eXalt were evaluated through structural analysis, mechanical testing, and a rabbit implantation model. The results demonstrate that eXalt meets or exceeds the performance of current coating technologies with reduced micromotion, improved osseointegration, and stronger implant fixation in vivo.

  9. High Speed, Low Cost Fabrication of Gas Diffusion Electrodes for Membrane Electrode Assemblies

    SciTech Connect

    DeCastro, Emory S.; Tsou, Yu-Min; Liu, Zhenyu

    2013-09-20

    Fabrication of membrane electrode assemblies (MEAs) depends on creating inks or pastes of catalyst and binder, and applying this suspension to either the membrane (catalyst coated membrane) or gas diffusion media (gas diffusion electrode) and respectively laminating either gas diffusion media or gas diffusion electrodes (GDEs) to the membrane. One barrier to cost effective fabrication for either of these approaches is the development of stable and consistent suspensions. This program investigated the fundamental forces that destabilize the suspensions and developed innovative approaches to create new, highly stable formulations. These more concentrated formulations needed fewer application passes, could be coated over longer and wider substrates, and resulted in significantly lower coating defects. In March of 2012 BASF Fuel Cell released a new high temperature product based on these advances, whereby our customers received higher performing, more uniform MEAs resulting in higher stack build yields. Furthermore, these new materials resulted in an “instant” increase in capacity due to higher product yields and material throughput. Although not part of the original scope of this program, these new formulations have also led us to materials that demonstrate equivalent performance with 30% less precious metal in the anode. This program has achieved two key milestones in DOE’s Manufacturing R&D program: demonstration of processes for direct coating of electrodes and continuous in-line measurement for component fabrication.

  10. Solidification of coatings: Theory and modeling of drying, curing and microstructure growth

    NASA Astrophysics Data System (ADS)

    Dabral, Mahendra

    1999-10-01

    This thesis explores the crucial link between processing and microstructure formation in multicomponent polymer-solvent based solution coatings that undergo solidification by a combination of drying, curing, and accompanying phase transformations. The drying process is modeled as one-dimensional coupled heat and mass transfer in a multicomponent system. Solution thermodynamics is described with Flory-Huggins theory; solvent diffusion, with multicomponent Fickian diffusion theory, which relates ternary diffusion coefficients to solvent self-diffusion coefficients and solution thermodynamics. Analysis of the model yields families of drying process paths, and time courses of compositions at successive depths into the coating. The trajectories of these paths and speed along them depend on the volatilities and diffusivities of the volatile components, and on the external drying conditions, namely gas flow rate, temperature and partial pressures of solvents in the gas phase. Porous polymeric coatings prepared by drying-induced phase separation illustrate the link between the external drying conditions and the final microstructure. Coatings dried in room air---slow natural convection and low gas phase mass transfer---give rise to a graded porous structure consisting of a dense skin atop a porous substructure. Computed process paths show that the near-surface region can vitrify rapidly. In contrast, the bulk of the solution coating undergoes phase separation by spinodal decomposition followed by coarsening. Coatings of the same solution when dried by impinging air-rapid forced convection-end up dense. All of the process paths followed by the drying coating evade the two-phase region and vitrify rapidly. Another example is drying and curing of a polyamic acid solution coated to produce polyimide film. After the coated layer is gelled, stripped and further dried and cured, the two sides---air side and substrate side, as coated or cast---differ in adhesion performance. This

  11. Multifunctional Ceramic Nanostructured Coatings

    DTIC Science & Technology

    2010-12-01

    silicon carbide composites // J. Europ. Cer. Soc. − 2004. − Vol. 24. − P. 2169−2179. 22. Yu. P. Udalov, E. E. Valova, S. S. Ordanian. Fabrication and...by the titanium and tungsten borides and carbides . The analysis was done using the X-ray and electron-optical methods. This information expands our...coating compositions should be based on limited solubility materials. Such systems include carbides , nitrides, borides and silicides based on

  12. Corrosion resistant coating

    NASA Technical Reports Server (NTRS)

    Khanna, S. K.; Thakoor, A. P.; Williams, R. M. (Inventor)

    1985-01-01

    A method of coating a substrate with an amorphous metal is described. A solid piece of the metal is bombarded with ions of an inert gas in the presence of a magnetic field to provide a vapor of the metal which is deposited on the substrate at a sufficiently low gas pressure so that there is formed on the substrate a thin, uniformly thick, essentially pinhole-free film of the metal.

  13. Environmentally regulated aerospace coatings

    NASA Technical Reports Server (NTRS)

    Morris, Virginia L.

    1995-01-01

    Aerospace coatings represent a complex technology which must meet stringent performance requirements in the protection of aerospace vehicles. Topcoats and primers are used, primarily, to protect the structural elements of the air vehicle from exposure to and subsequent degradation by environmental elements. There are also many coatings which perform special functions, i.e., chafing resistance, rain erosion resistance, radiation and electric effects, fuel tank coatings, maskants, wire and fastener coatings. The scheduled promulgation of federal environmental regulations for aerospace manufacture and rework materials and processes will regulate the emissions of photochemically reactive precursors to smog and air toxics. Aerospace organizations will be required to identify, qualify and implement less polluting materials. The elimination of ozone depleting chemicals (ODC's) and implementation of pollution prevention requirements are added constraints which must be addressed concurrently. The broad categories of operations affected are the manufacture, operation, maintenance, and repair of military, commercial, general aviation, and space vehicles. The federal aerospace regulations were developed around the precept that technology had to be available to support the reduction of organic and air toxic emissions, i.e., the regulations cannot be technology forcing. In many cases, the regulations which are currently in effect in the South Coast Air Quality Management District (SCAQMD), located in Southern California, were used as the baseline for the federal regulations. This paper addresses strategies used by Southern California aerospace organizations to cope with these regulatory impacts on aerospace productions programs. All of these regulatory changes are scheduled for implementation in 1993 and 1994, with varying compliance dates established.

  14. Protective Coating Analysis

    DTIC Science & Technology

    1996-05-01

    coatings were applied with High Volume Low Pressure ( HVLP ) spray guns . Application, recoat time, and dry times were per the individual manufacturer’s...TABLE 3. TEST EQUIPMENT EQUIPMENT MANUFACTURER MODEL Paint spray guns Air-Verter AV-001MG (#5cap,#12noz) Viscosity cup Zahn Signature Series S90, #2...appearance and working ( spraying and drying) properties of the paint. Self-lifting Properties - MIL-L-81352A. Primer is applied to each panel and

  15. Coat of Arms.

    ERIC Educational Resources Information Center

    Smith, Bryan

    1998-01-01

    Describes an activity, the "coat of arms," that can serve as an ice-breaker or warm-up for the first day of an English-as-a-Second/Foreign-Language class, as a motivating start to the week, or act as an innovative segue between skill lessons. The technique can be adapted for students ranging from elementary school to adult language learners of all…

  16. Coating Science and Technology

    DTIC Science & Technology

    1975-01-31

    W^m mm ■ " ■ PIT" ■n i AD-A 010 «157 COATING SCIENCE AND TECHNOLOGY B. E. KN0X> ET AL PENNSYLVANIA STATE UNIVERSITY PREPARED FOR: AIR FORCE...and films. The degree of damage and the thickness of the damaged layers on substrate surfaces prepared for sputtering were measured to correlate...different preparation techniques with certain aspects of deposition and adhesion. Electron microprobe analyses and scanning electron microscopy have

  17. Coal coating method

    SciTech Connect

    Smith, C.E.

    1986-09-23

    A process is described for coating coal particles including: (a) mixing at least two molar equivalents of a fatty acid and one molar equivalent of alkali reactive with the fatty acid to saponify a portion of the fatty acid to form a first mixture; (b) diluting the first mixture with water to form a second solution; (c) applying the second solution to the surface of the coal particles.

  18. Configurational diffusion of coal macromolecules

    SciTech Connect

    Guin, J.A.; Curtis, C.W.; Tarrer, A.R.

    1990-01-01

    The objective of this project is to investigate the phenomenon of hindered diffusion of coal macromolecules in idealized porous media. Tasks towards this objective include: Construct a diffusion cell with ideal pore structure for determination of diffusion coefficients, prepare and characterize ideal porous membranes, perform model compound experiments to calibrate and test diffusion apparatus and methodology, prepare and characterize coal macromolecules, and analyze data to evaluate the diffusional behavior of coal macromolecules. This report describes work on the hindered diffusion of tetraphenylporphine and asphaltene. 18 refs., 3 figs., 4 tabs.

  19. Plasma-sprayed coatings

    SciTech Connect

    Herman, H.

    1988-09-01

    Plasma spraying is one way to apply protective coatings. The hot, high-speed flame of a plasma gun can melt a powder of almost any ceramic or metal and spray it to form a coating for protection against corrosion, wear or high temperature. The technique carries much less risk of degrading the coating and substrate than many other high-temperature processes do, because the gas in the plasma flame is chemically inert and the target can be kept fairly cool. And yet a plasma gun can be only a little more cumbersome than a paint sprayer. Investigators are applying this technique to new materials. The General Electric Company is using vacuum plasma spraying to make freestanding components: intricate aircraft engine parts formed by plasma-spraying a superalloy on a removable substrate. Other workers spray ceramic particles or fibers and metal powder simulatious wrong, stiff composite materials: the ceramic particles dispersed in a matrix of metal. The author and colleagues at the U.S. Naval Research Laboratory have fabricated a thick film of high-temperature superconductor by plasma-spraying the compound in the form of a powder. 7 figs.

  20. Coating and curing apparatus and methods

    DOEpatents

    Brophy, Brenor L.; Gonsalves, Peter R.; Maghsoodi, Sina; Colson, Thomas E.; Yang, Yu S.; Abrams, Ze'ev R.

    2016-04-19

    Disclosed is a coating apparatus including flow coating and roll-coating that may be used for uniform sol-gel coating of substrates such as glass, solar panels, windows or part of an electronic display. Also disclosed are methods for substrate preparation, flow coating and roll coating. Lastly, systems and methods for curing sol-gel coatings deposited onto the surface of glass substrates using high temperature air-knives, infrared emitters and direct heat applicators are disclosed.