Heat Generation During Bone Drilling: A Comparison Between Industrial and Orthopaedic Drill Bits.

PubMed

Hein, Christopher; Inceoglu, Serkan; Juma, David; Zuckerman, Lee

2017-02-01

Cortical bone drilling for preparation of screw placement is common in multiple surgical fields. The heat generated while drilling may reach thresholds high enough to cause osteonecrosis. This can compromise implant stability. Orthopaedic drill bits are several orders more expensive than their similarly sized, publicly available industrial counterparts. We hypothesize that an industrial bit will generate less heat during drilling, and the bits will not generate more heat after multiple cortical passes. We compared 4 4.0 mm orthopaedic and 1 3.97 mm industrial drill bits. Three types of each bit were drilled into porcine femoral cortices 20 times. The temperature of the bone was measured with thermocouple transducers. The heat generated during the first 5 drill cycles for each bit was compared to the last 5 cycles. These data were analyzed with analysis of covariance. The industrial drill bit generated the smallest mean increase in temperature (2.8 ± 0.29°C) P < 0.0001. No significant difference was identified comparing the first 5 cortices drilled to the last 5 cortices drilled for each bit. The P-values are as follows: Bosch (P = 0.73), Emerge (P = 0.09), Smith & Nephew (P = 0.08), Stryker (P = 0.086), and Synthes (P = 0.16). The industrial bit generated less heat during drilling than its orthopaedic counterparts. The bits maintained their performance after 20 drill cycles. Consideration should be given by manufacturers to design differences that may contribute to a more efficient cutting bit. Further investigation into the reuse of these drill bits may be warranted, as our data suggest their efficiency is maintained after multiple uses.

A new thermal model for bone drilling with applications to orthopaedic surgery.

PubMed

Lee, JuEun; Rabin, Yoed; Ozdoganlar, O Burak

2011-12-01

This paper presents a new thermal model for bone drilling with applications to orthopaedic surgery. The new model combines a unique heat-balance equation for the system of the drill bit and the chip stream, an ordinary heat diffusion equation for the bone, and heat generation at the drill tip, arising from the cutting process and friction. Modeling of the drill bit-chip stream system assumes an axial temperature distribution and a lumped heat capacity effect in the transverse cross-section. The new model is solved numerically using a tailor-made finite-difference scheme for the drill bit-chip stream system, coupled with a classic finite-difference method for the bone. The theoretical investigation addresses the significance of heat transfer between the drill bit and the bone, heat convection from the drill bit to the surroundings, and the effect of the initial temperature of the drill bit on the developing thermal field. Using the new model, a parametric study on the effects of machining conditions and drill-bit geometries on the resulting temperature field in the bone and the drill bit is presented. Results of this study indicate that: (1) the maximum temperature in the bone decreases with increased chip flow; (2) the transient temperature distribution is strongly influenced by the initial temperature; (3) the continued cooling (irrigation) of the drill bit reduces the maximum temperature even when the tip is distant from the cooled portion of the drill bit; and (4) the maximum temperature increases with increasing spindle speed, increasing feed rate, decreasing drill-bit diameter, increasing point angle, and decreasing helix angle. The model is expected to be useful in determination of optimum drilling conditions and drill-bit geometries. Copyright © 2011. Published by Elsevier Ltd.

Effect of bit wear on hammer drill handle vibration and productivity.

PubMed

Antonucci, Andrea; Barr, Alan; Martin, Bernard; Rempel, David

2017-08-01

The use of large electric hammer drills exposes construction workers to high levels of hand vibration that may lead to hand-arm vibration syndrome and other musculoskeletal disorders. The aim of this laboratory study was to investigate the effect of bit wear on drill handle vibration and drilling productivity (e.g., drilling time per hole). A laboratory test bench system was used with an 8.3 kg electric hammer drill and 1.9 cm concrete bit (a typical drill and bit used in commercial construction). The system automatically advanced the active drill into aged concrete block under feed force control to a depth of 7.6 cm while handle vibration was measured according to ISO standards (ISO 5349 and 28927). Bits were worn to 4 levels by consecutive hole drilling to 4 cumulative drilling depths: 0, 1,900, 5,700, and 7,600 cm. Z-axis handle vibration increased significantly (p<0.05) from 4.8 to 5.1 m/s 2 (ISO weighted) and from 42.7-47.6 m/s 2 (unweighted) when comparing a new bit to a bit worn to 1,900 cm of cumulative drilling depth. Handle vibration did not increase further with bits worn more than 1900 cm of cumulative drilling depth. Neither x- nor y-axis handle vibration was effected by bit wear. The time to drill a hole increased by 58% for the bit with 5,700 cm of cumulative drilling depth compared to a new bit. Bit wear led to a small but significant increase in both ISO weighted and unweighted z-axis handle vibration. Perhaps more important, bit wear had a large effect on productivity. The effect on productivity will influence a worker's allowable daily drilling time if exposure to drill handle vibration is near the ACGIH Threshold Limit Value. [1] Construction contractors should implement a bit replacement program based on these findings.

A study of electro-osmosis as applied to drilling engineering

NASA Astrophysics Data System (ADS)

Hariharan, Peringandoor Raman

In the present research project. the application of the process of electro-osmosis has been extended to a variety of rocks during the drilling operation. Electro-osmosis has been utilized extensively to examine its influence in reducing (i) bit balling, (ii) coefficient of friction between rock and metal and (iii) bit/tool wear. An attempt has been made to extend the envelope of confidence in which electro-osmosis was found to be operating satisfactorily. For all the above cases the current requirements during electro-osmosis were identified and were recorded. A novel test method providing repeatable results has been developed to study the problem of bit balling in the laboratory through the design of a special metallic bob simulating the drill bit. A numerical parameter described as the Degree-of-Balling (DOB) defined by the amount of cuttings stuck per unit volume of rock cut for the same duration of time is being proposed as a means to quantitatively describe the balling process in the laboratory. Five different types of shales (Pierre I & II, Catoosa, Mancos and Wellington) were compared and evaluated for balling characteristics and to determine the best conditions for reducing bit balling with electro-osmosis in a variety of drilling fluids including fresh water, polymer solutions and field type drilling fluids. Through the design, fabrication and performing of experiments conducted with a model Bottom Hole Assembly (BHA). the feasibility of maintaining the drill bit separately at a negative potential and causing the current to flow through the rock back into the string through a near bit stabilizer has been demonstrated. Experiments conducted with this self contained arrangement for the application of electro-osmosis have demonstrated a substantial decrease in balling and increase in the rate of penetration (ROP) while drilling with both a roller cone and PDC microbit (1-1/4" dia.) in Pierre I and Wellington shales. It is believed that the results obtained from the model BHA will aid in scaling up to a full-scale prototype BHA for possible application in the field. Experiments conducted with electro-osmosis in a simulated drill string under loaded conditions have clearly demonstrated that the coefficient of friction (mu) can be reduced at the interface of a rotating cylinder (simulating the drill-pipe) and a rock (usually a type of shale), through electro-osmosis. Studies examined the influence of many variables such as drilling fluid, rock type, and current on mu. The need for the correct estimation of mu is for reliable correlation between values obtained in the laboratory with those observed in the field. The knowledge of the coefficient of friction (mu) is an important requirement for drill string design and well trajectory planning. The use of electro-osmosis in reducing bit/tool wear through experiments in various rocks utilizing a specially designed steel bob simulating the drill bit has clearly indicated a decreased average tool wear, varying from 35% in Pierre I shale up to 57% in sandstone when used with the tool maintained at a cathodic DC potential. (Abstract shortened by UMI.)

Remote drill bit loader

DOEpatents

Dokos, J.A.

1997-12-30

A drill bit loader is described for loading a tapered shank of a drill bit into a similarly tapered recess in the end of a drill spindle. The spindle has a transverse slot at the inner end of the recess. The end of the tapered shank of the drill bit has a transverse tang adapted to engage in the slot so that the drill bit will be rotated by the spindle. The loader is in the form of a cylinder adapted to receive the drill bit with the shank projecting out of the outer end of the cylinder. Retainer pins prevent rotation of the drill bit in the cylinder. The spindle is lowered to extend the shank of the drill bit into the recess in the spindle and the spindle is rotated to align the slot in the spindle with the tang on the shank. A spring unit in the cylinder is compressed by the drill bit during its entry into the recess of the spindle and resiliently drives the tang into the slot in the spindle when the tang and slot are aligned. 5 figs.

Remote drill bit loader

DOE Office of Scientific and Technical Information (OSTI.GOV)

Dokos, James A.

A drill bit loader for loading a tapered shank of a drill bit into a similarly tapered recess in the end of a drill spindle. The spindle has a transverse slot at the inner end of the recess. The end of the tapered shank of the drill bit has a transverse tang adapted to engage in the slot so that the drill bit will be rotated by the spindle. The loader is in the form of a cylinder adapted to receive the drill bit with the shank projecting out of the outer end of the cylinder. Retainer pins prevent rotationmore » of the drill bit in the cylinder. The spindle is lowered to extend the shank of the drill bit into the recess in the spindle and the spindle is rotated to align the slot in the spindle with the tang on the shank. A spring unit in the cylinder is compressed by the drill bit during its entry into the recess of the spindle and resiliently drives the tang into the slot in the spindle when the tang and slot are aligned.« less

Remote drill bit loader

DOE Office of Scientific and Technical Information (OSTI.GOV)

Dokos, J.A.

A drill bit loader is described for loading a tapered shank of a drill bit into a similarly tapered recess in the end of a drill spindle. The spindle has a transverse slot at the inner end of the recess. The end of the tapered shank of the drill bit has a transverse tang adapted to engage in the slot so that the drill bit will be rotated by the spindle. The loader is in the form of a cylinder adapted to receive the drill bit with the shank projecting out of the outer end of the cylinder. Retainer pinsmore » prevent rotation of the drill bit in the cylinder. The spindle is lowered to extend the shank of the drill bit into the recess in the spindle and the spindle is rotated to align the slot in the spindle with the tang on the shank. A spring unit in the cylinder is compressed by the drill bit during its entry into the recess of the spindle and resiliently drives the tang into the slot in the spindle when the tang and slot are aligned. 5 figs.« less

Proper nozzle location, bit profile, and cutter arrangement affect PDC-bit performance significantly

DOE Office of Scientific and Technical Information (OSTI.GOV)

Garcia-Gavito, D.; Azar, J.J.

1994-09-01

During the past 20 years, the drilling industry has looked to new technology to halt the exponentially increasing costs of drilling oil, gas, and geothermal wells. This technology includes bit design innovations to improve overall drilling performance and reduce drilling costs. These innovations include development of drag bits that use PDC cutters, also called PDC bits, to drill long, continuous intervals of soft to medium-hard formations more economically than conventional three-cone roller-cone bits. The cost advantage is the result of higher rates of penetration (ROP's) and longer bit life obtained with the PDC bits. An experimental study comparing the effectsmore » of polycrystalline-diamond-compact (PDC)-bit design features on the dynamic pressure distribution at the bit/rock interface was conducted on a full-scale drilling rig. Results showed that nozzle location, bit profile, and cutter arrangement are significant factors in PDC-bit performance.« less

Remote drill bit loader

DOE Office of Scientific and Technical Information (OSTI.GOV)

Dokos, J.A.

1996-12-31

A drill bit loader is described for loading a tapered shank of a drill bit into a similarly tapered recess in the end of a drill spindle. The spindle has a transverse slot at the inner end of the recess. The end of the tapered shank of the drill bit has a transverse tang adapted to engage in the slot so that the drill bit will be rotated by the spindle. The loader is in the form of a cylinder adapted to receive the drill bit with the shank projecting out of the outer end of the cylinder. Retainer pinsmore » prevent rotation of the drill bit in the cylinder. The spindle is lowered to extend the shank of the drill bit into the recess in the spindle and the spindle is rotated to align the slot in the spindle with the tang on the shank. A spring unit in the cylinder is compressed by the drill bit during its entry into the recess of the spindle and resiliently drives the tang into the slot in the spindle when the tang and slot are aligned. In typical remote drilling operations, whether in hot cells or water pits, drill bits have been held using a collet or end mill type holder with set screws. In either case, to load or change a drill bit required the use master-slave manipulators to position the bits and tighten the collet or set screws. This requirement eliminated many otherwise useful work areas because they were not equipped with slaves, particularly in water pits.« less

Investigation of PDC bit failure base on stick-slip vibration analysis of drilling string system plus drill bit

NASA Astrophysics Data System (ADS)

Huang, Zhiqiang; Xie, Dou; Xie, Bing; Zhang, Wenlin; Zhang, Fuxiao; He, Lei

2018-03-01

The undesired stick-slip vibration is the main source of PDC bit failure, such as tooth fracture and tooth loss. So, the study of PDC bit failure base on stick-slip vibration analysis is crucial to prolonging the service life of PDC bit and improving ROP (rate of penetration). For this purpose, a piecewise-smooth torsional model with 4-DOF (degree of freedom) of drilling string system plus PDC bit is proposed to simulate non-impact drilling. In this model, both the friction and cutting behaviors of PDC bit are innovatively introduced. The results reveal that PDC bit is easier to fail than other drilling tools due to the severer stick-slip vibration. Moreover, reducing WOB (weight on bit) and improving driving torque can effectively mitigate the stick-slip vibration of PDC bit. Therefore, PDC bit failure can be alleviated by optimizing drilling parameters. In addition, a new 4-DOF torsional model is established to simulate torsional impact drilling and the effect of torsional impact on PDC bit's stick-slip vibration is analyzed by use of an engineering example. It can be concluded that torsional impact can mitigate stick-slip vibration, prolonging the service life of PDC bit and improving drilling efficiency, which is consistent with the field experiment results.

Computer Simulation To Assess The Feasibility Of Coring Magma

NASA Astrophysics Data System (ADS)

Su, J.; Eichelberger, J. C.

2017-12-01

Lava lakes on Kilauea Volcano, Hawaii have been successfully cored many times, often with nearly complete recovery and at temperatures exceeding 1100oC. Water exiting nozzles on the diamond core bit face quenches melt to glass just ahead of the advancing bit. The bit readily cuts a clean annulus and the core, fully quenched lava, passes smoothly into the core barrel. The core remains intact after recovery, even when there are comparable amounts of glass and crystals with different coefficients of thermal expansion. The unique resulting data reveal the rate and sequence of crystal growth in cooling basaltic lava and the continuous liquid line of descent as a function of temperature from basalt to rhyolite. Now that magma bodies, rather than lava pooled at the surface, have been penetrated by geothermal drilling, the question arises as to whether similar coring could be conducted at depth, providing fundamentally new insights into behavior of magma. This situation is considerably more complex because the coring would be conducted at depths exceeding 2 km and drilling fluid pressures of 20 MPa or more. Criteria that must be satisfied include: 1) melt is quenched ahead of the bit and the core itself must be quenched before it enters the barrel; 2) circulating drilling fluid must keep the temperature of the coring assembling cooled to within operational limits; 3) the drilling fluid column must nowhere exceed the local boiling point. A fluid flow simulation was conducted to estimate the process parameters necessary to maintain workable temperatures during the coring operation. SolidWorks Flow Simulation was used to estimate the effect of process parameters on the temperature distribution of the magma immediately surrounding the borehole and of drilling fluid within the bottom-hole assembly (BHA). A solid model of the BHA was created in SolidWorks to capture the flow behavior around the BHA components. Process parameters used in the model include the fluid properties and temperature of magma, coolant flow rate, rotation speed, and rate of penetration (ROP). The modeling results indicate that there are combinations of process parameters that will provide sufficient cooling to enable the desired coring process in magma.

Purpose-built PDC bit successfully drills 7-in liner equipment and formation: An integrated solution

DOE Office of Scientific and Technical Information (OSTI.GOV)

Puennel, J.G.A.; Huppertz, A.; Huizing, J.

1996-12-31

Historically, drilling out the 7-in, liner equipment has been a time consuming operation with a limited success ratio. The success of the operation is highly dependent on the type of drill bit employed. Tungsten carbide mills and mill tooth rock bits required from 7.5 to 11.5 hours respectively to drill the pack-off bushings, landing collar, shoe track and shoe. Rates of penetration dropped dramatically when drilling the float equipment. While conventional PDC bits have drilled the liner equipment successfully (averaging 9.7 hours), severe bit damage invariably prevented them from continuing to drill the formation at cost-effective penetration rates. This papermore » describes the integrated development and application of an IADC M433 Class PDC bit, which was designed specifically to drill out the 7-in. liner equipment and continue drilling the formation at satisfactory penetration rates. The development was the result of a joint investigation There the operator and bit/liner manufacturers shared their expertise in solving a drilling problem, The heavy-set bit was developed following drill-off tests conducted to investigate the drillability of the 7-in. liner equipment. Key features of the new bit and its application onshore The Netherlands will be presented and analyzed.« less

Drilling subsurface wellbores with cutting structures

DOEpatents

Mansure, Arthur James; Guimerans, Rosalvina Ramona

2010-11-30

A system for forming a wellbore includes a drill tubular. A drill bit is coupled to the drill tubular. One or more cutting structures are coupled to the drill tubular above the drill bit. The cutting structures remove at least a portion of formation that extends into the wellbore formed by the drill bit.

Core drill's bit is replaceable without withdrawal of drill stem - A concept

NASA Technical Reports Server (NTRS)

Rushing, F. C.; Simon, A. B.

1970-01-01

Drill bit is divided into several sectors. When collapsed, the outside diameter is forced down the drill stem, when it reaches bottom the sectors are forced outward and form a cutting bit. A dulled bit is retracted by reversal of this procedure.

Evaluations of bit sleeve and twisted-body bit designs for controlling roof bolter dust

PubMed Central

Beck, T.W.

2015-01-01

Drilling into coal mine roof strata to install roof bolts has the potential to release substantial quantities of respirable dust. Due to the proximity of drill holes to the breathing zone of roof bolting personnel, dust escaping the holes and avoiding capture by the dust collection system pose a potential respiratory health risk. Controls are available to complement the typical dry vacuum collection system and minimize harmful exposures during the initial phase of drilling. This paper examines the use of a bit sleeve in combination with a dust-hog-type bit to improve dust extraction during the critical initial phase of drilling. A twisted-body drill bit is also evaluated to determine the quantity of dust liberated in comparison with the dust-hog-type bit. Based on the results of our laboratory tests, the bit sleeve may reduce dust emissions by one-half during the initial phase of drilling before the drill bit is fully enclosed by the drill hole. Because collaring is responsible for the largest dust liberations, overall dust emission can also be substantially reduced. The use of a twisted-body bit has minimal improvement on dust capture compared with the commonly used dust-hog-type bit. PMID:26257435

Delamination measurement of a laminates composite panel due to hole punching based on the focus variation technique

NASA Astrophysics Data System (ADS)

Abdullah, A. B.; Zain, M. S. M.; Abdullah, M. S.; Samad, Z.

2017-07-01

Structural materials, such as composite panels, must be assembled, and such panels are typically constructed via the insertion of a fastener through a drilled hole. The main problem encountered in drilling is delamination, which affects assembly strength. The cost of drilling is also high because of the severe wear on drill bits. The main goal of this research is to develop a new punching method as an alternative to drilling during hole preparation. In this study, the main objective is to investigate the effect of different puncher profiles on the quality of holes punched into carbon fiber reinforcement polymer (CFRP) composite panels. Six types of puncher profiles were fabricated with minimum die clearance (1%), and two quality aspects, namely, incomplete shearing and delamination factor, were measured. The conical puncher incurred the least defects in terms of delamination and yielded an acceptable amount of incomplete shearing in comparison with the other punchers.

An Industry/DOE Program to Develop and Benchmark Advanced Diamond Product Drill Bits and HP/HT Drilling Fluids to Significantly Improve Rates of Penetration

DOE Office of Scientific and Technical Information (OSTI.GOV)

TerraTek

2007-06-30

A deep drilling research program titled 'An Industry/DOE Program to Develop and Benchmark Advanced Diamond Product Drill Bits and HP/HT Drilling Fluids to Significantly Improve Rates of Penetration' was conducted at TerraTek's Drilling and Completions Laboratory. Drilling tests were run to simulate deep drilling by using high bore pressures and high confining and overburden stresses. The purpose of this testing was to gain insight into practices that would improve rates of penetration and mechanical specific energy while drilling under high pressure conditions. Thirty-seven test series were run utilizing a variety of drilling parameters which allowed analysis of the performance ofmore » drill bits and drilling fluids. Five different drill bit types or styles were tested: four-bladed polycrystalline diamond compact (PDC), 7-bladed PDC in regular and long profile, roller-cone, and impregnated. There were three different rock types used to simulate deep formations: Mancos shale, Carthage marble, and Crab Orchard sandstone. The testing also analyzed various drilling fluids and the extent to which they improved drilling. The PDC drill bits provided the best performance overall. The impregnated and tungsten carbide insert roller-cone drill bits performed poorly under the conditions chosen. The cesium formate drilling fluid outperformed all other drilling muds when drilling in the Carthage marble and Mancos shale with PDC drill bits. The oil base drilling fluid with manganese tetroxide weighting material provided the best performance when drilling the Crab Orchard sandstone.« less

Percussive Augmenter of Rotary Drills for Operating as a Rotary-Hammer Drill

NASA Technical Reports Server (NTRS)

Aldrich, Jack Barron (Inventor); Bar-Cohen, Yoseph (Inventor); Sherrit, Stewart (Inventor); Badescu, Mircea (Inventor); Bao, Xiaoqi (Inventor); Scott, James Samson (Inventor)

2014-01-01

A percussive augmenter bit includes a connection shaft for mounting the bit onto a rotary drill. In a first modality, an actuator percussively drives the bit, and an electric slip-ring provides power to the actuator while being rotated by the drill. Hammering action from the actuator and rotation from the drill are applied directly to material being drilled. In a second modality, a percussive augmenter includes an actuator that operates as a hammering mechanism that drives a free mass into the bit creating stress pulses that fracture material that is in contact with the bit.

Turbodrills and innovative PDC bits economically drilled hard formations

DOE Office of Scientific and Technical Information (OSTI.GOV)

Boudreaux, R.C.; Massey, K.

1994-03-28

The use of turbodrills and polycrystalline diamond compact (PDC) bits with an innovative, tracking cutting structure has improved drilling economics in medium and hard formations in the Gulf of Mexico. Field results have confirmed that turbodrilling with trackset PDC bits reduced drilling costs, compared to offset wells. The combination of turbodrills and trackset bits has been used successfully in a broad range of applications and with various drilling parameters. Formations ranging from medium shales to hard, abrasive sands have been successfully and economically drilled. The tools have been used in both water-based and oil-based muds. Additionally, the turbo-drill and tracksetmore » PDC bit combination has been stable on directional drilling applications. The locking effect of the cutting structure helps keep the bit on course.« less

Hydromechanical drilling device

DOEpatents

Summers, David A.

1978-01-01

A hydromechanical drilling tool which combines a high pressure water jet drill with a conventional roller cone type of drilling bit. The high pressure jet serves as a tap drill for cutting a relatively small diameter hole in advance of the conventional bit. Auxiliary laterally projecting jets also serve to partially cut rock and to remove debris from in front of the bit teeth thereby reducing significantly the thrust loading for driving the bit.

PDC-bit performance under simulated borehole conditions

DOE Office of Scientific and Technical Information (OSTI.GOV)

Anderson, E.E.; Azar, J.J.

1993-09-01

Laboratory drilling tests were used to investigate the effects of pressure on polycrystalline-diamond-compact (PDC) drill-bit performance. Catoosa shale core samples were drilled with PDC and roller-cone bits at up to 1,750-psi confining pressure. All tests were conducted in a controlled environment with a full-scale laboratory drilling system. Test results indicate, that under similar operating conditions, increases in confining pressure reduce PDC-bit performance as much as or more than conventional-rock-bit performance. Specific energy calculations indicate that a combination of rock strength, chip hold-down, and bit balling may have reduced performance. Quantifying the degree to which pressure reduces PDC-bit performance will helpmore » researchers interpret test results and improve bit designs and will help drilling engineers run PDC bits more effectively in the field.« less

Computer Series, 65. Bits and Pieces, 26.

ERIC Educational Resources Information Center

Moore, John W., Ed.

1985-01-01

Describes: (l) a microcomputer-based system for filing test questions and assembling examinations; (2) microcomputer use in practical and simulated experiments of gamma rays scattering by outer shell electrons; (3) an interactive, screen-oriented, general linear regression program; and (4) graphics drill and game programs for benzene synthesis.…

HIGH-POWER TURBODRILL AND DRILL BIT FOR DRILLING WITH COILED TUBING

DOE Office of Scientific and Technical Information (OSTI.GOV)

Robert Radtke; David Glowka; Man Mohan Rai

2008-03-31

Commercial introduction of Microhole Technology to the gas and oil drilling industry requires an effective downhole drive mechanism which operates efficiently at relatively high RPM and low bit weight for delivering efficient power to the special high RPM drill bit for ensuring both high penetration rate and long bit life. This project entails developing and testing a more efficient 2-7/8 in. diameter Turbodrill and a novel 4-1/8 in. diameter drill bit for drilling with coiled tubing. The high-power Turbodrill were developed to deliver efficient power, and the more durable drill bit employed high-temperature cutters that can more effectively drill hardmore » and abrasive rock. This project teams Schlumberger Smith Neyrfor and Smith Bits, and NASA AMES Research Center with Technology International, Inc (TII), to deliver a downhole, hydraulically-driven power unit, matched with a custom drill bit designed to drill 4-1/8 in. boreholes with a purpose-built coiled tubing rig. The U.S. Department of Energy National Energy Technology Laboratory has funded Technology International Inc. Houston, Texas to develop a higher power Turbodrill and drill bit for use in drilling with a coiled tubing unit. This project entails developing and testing an effective downhole drive mechanism and a novel drill bit for drilling 'microholes' with coiled tubing. The new higher power Turbodrill is shorter, delivers power more efficiently, operates at relatively high revolutions per minute, and requires low weight on bit. The more durable thermally stable diamond drill bit employs high-temperature TSP (thermally stable) diamond cutters that can more effectively drill hard and abrasive rock. Expectations are that widespread adoption of microhole technology could spawn a wave of 'infill development' drilling of wells spaced between existing wells, which could tap potentially billions of barrels of bypassed oil at shallow depths in mature producing areas. At the same time, microhole coiled tube drilling offers the opportunity to dramatically cut producers' exploration risk to a level comparable to that of drilling development wells. Together, such efforts hold great promise for economically recovering a sizeable portion of the estimated remaining shallow (less than 5,000 feet subsurface) oil resource in the United States. The DOE estimates this U.S. targeted shallow resource at 218 billion barrels. Furthermore, the smaller 'footprint' of the lightweight rigs utilized for microhole drilling and the accompanying reduced drilling waste disposal volumes offer the bonus of added environmental benefits. DOE analysis shows that microhole technology has the potential to cut exploratory drilling costs by at least a third and to slash development drilling costs in half.« less

Ultrasonic rotary-hammer drill

NASA Technical Reports Server (NTRS)

Bar-Cohen, Yoseph (Inventor); Badescu, Mircea (Inventor); Sherrit, Stewart (Inventor); Kassab, Steve (Inventor); Bao, Xiaoqi (Inventor)

2010-01-01

A mechanism for drilling or coring by a combination of sonic hammering and rotation. The drill includes a hammering section with a set of preload weights mounted atop a hammering actuator and an axial passage through the hammering section. In addition, a rotary section includes a motor coupled to a drive shaft that traverses the axial passage through the hammering section. A drill bit is coupled to the drive shaft for drilling by a combination of sonic hammering and rotation. The drill bit includes a fluted shaft leading to a distal crown cutter with teeth. The bit penetrates sampled media by repeated hammering action. In addition, the bit is rotated. As it rotates the fluted bit carries powdered cuttings helically upward along the side of the bit to the surface.

Reducing temperature elevation of robotic bone drilling.

PubMed

Feldmann, Arne; Wandel, Jasmin; Zysset, Philippe

2016-12-01

This research work aims at reducing temperature elevation of bone drilling. An extensive experimental study was conducted which focused on the investigation of three main measures to reduce the temperature elevation as used in industry: irrigation, interval drilling and drill bit designs. Different external irrigation rates (0 ml/min, 15 ml/min, 30 ml/min), continuously drilled interval lengths (2 mm, 1 mm, 0.5 mm) as well as two drill bit designs were tested. A custom single flute drill bit was designed with a higher rake angle and smaller chisel edge to generate less heat compared to a standard surgical drill bit. A new experimental setup was developed to measure drilling forces and torques as well as the 2D temperature field at any depth using a high resolution thermal camera. The results show that external irrigation is a main factor to reduce temperature elevation due not primarily to its effect on cooling but rather due to the prevention of drill bit clogging. During drilling, the build up of bone material in the drill bit flutes result in excessive temperatures due to an increase in thrust forces and torques. Drilling in intervals allows the removal of bone chips and cleaning of flutes when the drill bit is extracted as well as cooling of the bone in-between intervals which limits the accumulation of heat. However, reducing the length of the drilled interval was found only to be beneficial for temperature reduction using the newly designed drill bit due to the improved cutting geometry. To evaluate possible tissue damage caused by the generated heat increase, cumulative equivalent minutes (CEM43) were calculated and it was found that the combination of small interval length (0.5 mm), high irrigation rate (30 ml/min) and the newly designed drill bit was the only parameter combination which allowed drilling below the time-thermal threshold for tissue damage. In conclusion, an optimized drilling method has been found which might also enable drilling in more delicate procedures such as that performed during minimally invasive robotic cochlear implantation. Copyright © 2016 IPEM. Published by Elsevier Ltd. All rights reserved.

Mars Rover Step Toward Possible Resumption of Drilling

NASA Image and Video Library

2017-10-23

NASA's Curiosity Mars rover conducted a test on Oct. 17, 2017, as part of the rover team's development of a new way to use the rover's drill. This image from Curiosity's front Hazard Avoidance Camera (Hazcam) shows the drill's bit touching the ground during an assessment of measurements by a sensor on the rover's robotic arm. Curiosity used its drill to acquire sample material from Martian rocks 15 times from 2013 to 2016. In December 2016, the drill's feed mechanism stopped working reliably. During the test shown in this image, the rover touched the drill bit to the ground for the first time in 10 months. The image has been adjusted to brighten shaded areas so that the bit is more evident. The date was the 1,848th Martian day, or sol, of Curiosity's work on Mars In drill use prior to December 2016, two contact posts -- the stabilizers on either side of the bit -- were placed on the target rock while the bit was in a withdrawn position. Then the motorized feed mechanism within the drill extended the bit forward, and the bit's rotation and percussion actions penetrated the rock. A promising alternative now under development and testing -- called feed-extended drilling -- uses motion of the robotic arm to directly advance the extended bit into a rock. In this image, the bit is touching the ground but the stabilizers are not. In the Sol 1848 activity, Curiosity pressed the drill bit downward, and then applied smaller sideways forces while taking measurements with a force/torque sensor on the arm. The objective was to gain understanding about how readings from the sensor can be used during drilling to adjust for any sideways pressure that might risk the bit becoming stuck in a rock. While rover-team engineers are working on an alternative drilling method, the mission continues to examine sites on Mount Sharp, Mars, with other tools. https://photojournal.jpl.nasa.gov/catalog/PIA22063

Bit selection using field drilling data and mathematical investigation

NASA Astrophysics Data System (ADS)

Momeni, M. S.; Ridha, S.; Hosseini, S. J.; Meyghani, B.; Emamian, S. S.

2018-03-01

A drilling process will not be complete without the usage of a drill bit. Therefore, bit selection is considered to be an important task in drilling optimization process. To select a bit is considered as an important issue in planning and designing a well. This is simply because the cost of drilling bit in total cost is quite high. Thus, to perform this task, aback propagation ANN Model is developed. This is done by training the model using several wells and it is done by the usage of drilling bit records from offset wells. In this project, two models are developed by the usage of the ANN. One is to find predicted IADC bit code and one is to find Predicted ROP. Stage 1 was to find the IADC bit code by using all the given filed data. The output is the Targeted IADC bit code. Stage 2 was to find the Predicted ROP values using the gained IADC bit code in Stage 1. Next is Stage 3 where the Predicted ROP value is used back again in the data set to gain Predicted IADC bit code value. The output is the Predicted IADC bit code. Thus, at the end, there are two models that give the Predicted ROP values and Predicted IADC bit code values.

Advanced Geothermal Turbodrill

DOE Office of Scientific and Technical Information (OSTI.GOV)

W. C. Maurer

2000-05-01

Approximately 50% of the cost of a new geothermal power plant is in the wells that must be drilled. Compared to the majority of oil and gas wells, geothermal wells are more difficult and costly to drill for several reasons. First, most U.S. geothermal resources consist of hot, hard crystalline rock formations which drill much slower than the relatively soft sedimentary formations associated with most oil and gas production. Second, high downhole temperatures can greatly shorten equipment life or preclude the use of some technologies altogether. Third, producing viable levels of electricity from geothermal fields requires the use of largemore » diameter bores and a high degree of fluid communication, both of which increase drilling and completion costs. Optimizing fluid communication often requires creation of a directional well to intersect the best and largest number of fracture capable of producing hot geothermal fluids. Moineau motor stators made with elastomers cannot operate at geothermal temperatures, so they are limited to the upper portion of the hole. To overcome these limitations, Maurer Engineering Inc. (MEI) has developed a turbodrill that does not use elastomers and therefore can operate at geothermal temperatures. This new turbodrill uses a special gear assembly to reduce the output speed, thus allowing a larger range of bit types, especially tri-cone roller bits, which are the bits of choice for drilling hard crystalline formations. The Advanced Geothermal Turbodrill (AGT) represents a significant improvement for drilling geothermal wells and has the potential to significantly reduce drilling costs while increasing production, thereby making geothermal energy less expensive and better able to compete with fossil fuels. The final field test of the AGT will prepare the tool for successful commercialization.« less

Mathematical modeling of PDC bit drilling process based on a single-cutter mechanics

DOE Office of Scientific and Technical Information (OSTI.GOV)

Wojtanowicz, A.K.; Kuru, E.

1993-12-01

An analytical development of a new mechanistic drilling model for polycrystalline diamond compact (PDC) bits is presented. The derivation accounts for static balance of forces acting on a single PDC cutter and is based on assumed similarity between bit and cutter. The model is fully explicit with physical meanings given to all constants and functions. Three equations constitute the mathematical model: torque, drilling rate, and bit life. The equations comprise cutter`s geometry, rock properties drilling parameters, and four empirical constants. The constants are used to match the model to a PDC drilling process. Also presented are qualitative and predictive verificationsmore » of the model. Qualitative verification shows that the model`s response to drilling process variables is similar to the behavior of full-size PDC bits. However, accuracy of the model`s predictions of PDC bit performance is limited primarily by imprecision of bit-dull evaluation. The verification study is based upon the reported laboratory drilling and field drilling tests as well as field data collected by the authors.« less

Ultrasonic/Sonic Impacting Penetrators

NASA Technical Reports Server (NTRS)

Bao, Xiaoqi; Bar-Cohen, Yoseph; Chang, Zensheu; Sherrit, Stewart; Stark, Randall A.

2008-01-01

Ultrasonic/sonic impacting penetrators (USIPs) are recent additions to the series of apparatuses based on ultrasonic/sonic drill corers (USDCs). A USIP enables a rod probe to penetrate packed soil or another substance of similar consistency, without need to apply a large axial force that could result in buckling of the probe or in damage to some buried objects. USIPs were conceived for use in probing and analyzing soil to depths of tens of centimeters in the vicinity of buried barrels containing toxic waste, without causing rupture of the barrels. USIPs could also be used for other purposes, including, for example, searching for pipes, barrels, or other hard objects buried in soil; and detecting land mines. USDCs and other apparatuses based on USDCs have been described in numerous previous NASA Tech Briefs articles. The ones reported previously were designed, variously, for boring into, and/or acquiring samples of, rock or other hard, brittle materials of geological interest. To recapitulate: A USDC can be characterized as a lightweight, low-power, piezoelectrically driven jackhammer in which ultrasonic and sonic vibrations are generated and coupled to a tool bit. As shown in the figure, a basic USDC includes a piezoelectric stack, a backing and a horn connected to the stack, a free mass (free in the sense that it can slide axially a short distance between the horn and the shoulder of tool bit), and a tool bit, i.e., probe for USIP. The piezoelectric stack is driven at the resonance frequency of the stack/horn/backing assembly to create ultrasonic vibrations that are mechanically amplified by the horn. To prevent fracture during operation, the piezoelectric stack is held in compression by a bolt. The bouncing of the free mass between the horn and the tool bit at sonic frequencies generates hammering actions to the bit that are more effective for drilling than is the microhammering action of ultrasonic vibrations in ordinary ultrasonic drills. The hammering actions are so effective that the axial force needed to make the tool bit advance into the material of interest is much smaller than in ordinary twist drilling, ultrasonic drilling, or ordinary steady pushing.

Drilling systems for extraterrestrial subsurface exploration.

PubMed

Zacny, K; Bar-Cohen, Y; Brennan, M; Briggs, G; Cooper, G; Davis, K; Dolgin, B; Glaser, D; Glass, B; Gorevan, S; Guerrero, J; McKay, C; Paulsen, G; Stanley, S; Stoker, C

2008-06-01

Drilling consists of 2 processes: breaking the formation with a bit and removing the drilled cuttings. In rotary drilling, rotational speed and weight on bit are used to control drilling, and the optimization of these parameters can markedly improve drilling performance. Although fluids are used for cuttings removal in terrestrial drilling, most planetary drilling systems conduct dry drilling with an auger. Chip removal via water-ice sublimation (when excavating water-ice-bound formations at pressure below the triple point of water) and pneumatic systems are also possible. Pneumatic systems use the gas or vaporization products of a high-density liquid brought from Earth, gas provided by an in situ compressor, or combustion products of a monopropellant. Drill bits can be divided into coring bits, which excavate an annular shaped hole, and full-faced bits. While cylindrical cores are generally superior as scientific samples, and coring drills have better performance characteristics, full-faced bits are simpler systems because the handling of a core requires a very complex robotic mechanism. The greatest constraints to extraterrestrial drilling are (1) the extreme environmental conditions, such as temperature, dust, and pressure; (2) the light-time communications delay, which necessitates highly autonomous systems; and (3) the mission and science constraints, such as mass and power budgets and the types of drilled samples needed for scientific analysis. A classification scheme based on drilling depth is proposed. Each of the 4 depth categories (surface drills, 1-meter class drills, 10-meter class drills, and deep drills) has distinct technological profiles and scientific ramifications.

Wear and performance: An experimental study on PDC bits

DOE Office of Scientific and Technical Information (OSTI.GOV)

Villa, O.; Azar, J.J.

1997-07-01

Real-time drilling data, gathered under full-scale conditions, was analyzed to determine the influence of cutter dullness on PDC-bit rate of penetration. It was found that while drilling in shale, the cutters` wearflat area was not a controlling factor on rate of penetration; however, when drilling in limestone, wearflat area significantly influenced PDC bit penetration performance. Similarly, the presence of diamond lips on PDC cutters was found to be unimportant while drilling in shale, but it greatly enhanced bit performance when drilling in limestone.

Downhole telemetry system

DOEpatents

Normann, R.A.; Kadlec, E.R.

1994-11-08

A downhole telemetry system is described for optically communicating to the surface operating parameters of a drill bit during ongoing drilling operations. The downhole telemetry system includes sensors mounted with a drill bit for monitoring at least one operating parameter of the drill bit and generating a signal representative thereof. The downhole telemetry system includes means for transforming and optically communicating the signal to the surface as well as means at the surface for producing a visual display of the optically communicated operating parameters of the drill bit. 7 figs.

Downhole telemetry system

DOEpatents

Normann, Randy A.; Kadlec, Emil R.

1994-01-01

A downhole telemetry system is described for optically communicating to the surface operating parameters of a drill bit during ongoing drilling operations. The downhole telemetry system includes sensors mounted with a drill bit for monitoring at least one operating parameter of the drill bit and generating a signal representative thereof. The downhole telemetry system includes means for transforming and optically communicating the signal to the surface as well as means at the surface for producing a visual display of the optically communicated operating parameters of the drill bit.

PDC bit hydraulics design, profile are key to reducing balling

DOE Office of Scientific and Technical Information (OSTI.GOV)

Hariharan, P.R.; Azar, J.J.

1996-12-09

Polycrystalline diamond compact (PDC) bits with a parabolic profile and bladed hydraulic design have a lesser tendency to ball during drilling of reactive shales. PDC bits with ribbed or open-face hydraulic designs and those with flat or rounded profiles tended to ball more often in the bit balling experiments conducted. Experimental work also indicates that PDC hydraulic design seems to have a greater influence on bit balling tendency compared to bit profile design. There are five main factors that affect bit balling: formation type, drilling fluid, drilling hydraulics, bit design, and confining pressures. An equation for specific energy showed thatmore » it could be used to describe the efficiency of the drilling process by examining the amount of energy spent in drilling a unit volume of rock. This concept of specific energy has been used herein to correlate with the parameter Rd, a parameter to quantify the degree of balling.« less

Environmental Measurement-While-Drilling system for real-time field screening of contaminants

DOE Office of Scientific and Technical Information (OSTI.GOV)

Lockwood, G.J.; Normann, R.A.; Bishop, L.B.

Sampling during environmental drilling is essential to fully characterize the spatial distribution and migration of near surface contaminants. However, the analysis of these samples is not only expensive, but can take weeks or months when sent to an off-site laboratory. In contrast, measurement-while-drilling (MWD) screening capability could save money and valuable time by quickly distinguishing between contaminated and uncontaminated areas. Real-time measurements provided by a MVM system would enable on-the-spot decisions to be made regarding sampling strategies, enhance worker safety, and provide the added flexibility of being able to ``steer`` the drill bit in or out hazardous zones. During measurement-while-drilling,more » down-hole sensors are located behind the drill bit and linked by a rapid data transmission system to a computer at the surface. As drilling proceeds, data are collected on the nature and extent of the subsurface contamination in real-time. The down-hole sensor is a Geiger-Mueller tube (GMT) gamma radiation detector. In addition to the GMT signal, the MWD system monitors these required down-hole voltages and two temperatures associated with the detector assembly. The Gamma Ray Detection System (GRDS) and electronics package are discussed in as well as the results of the field test. Finally, our conclusions and discussion of future work are presented.« less

Design and testing of coring bits on drilling lunar rock simulant

NASA Astrophysics Data System (ADS)

Li, Peng; Jiang, Shengyuan; Tang, Dewei; Xu, Bo; Ma, Chao; Zhang, Hui; Qin, Hongwei; Deng, Zongquan

2017-02-01

Coring bits are widely utilized in the sampling of celestial bodies, and their drilling behaviors directly affect the sampling results and drilling security. This paper introduces a lunar regolith coring bit (LRCB), which is a key component of sampling tools for lunar rock breaking during the lunar soil sampling process. We establish the interaction model between the drill bit and rock at a small cutting depth, and the two main influential parameters (forward and outward rake angles) of LRCB on drilling loads are determined. We perform the parameter screening task of LRCB with the aim to minimize the weight on bit (WOB). We verify the drilling load performances of LRCB after optimization, and the higher penetrations per revolution (PPR) are, the larger drilling loads we gained. Besides, we perform lunar soil drilling simulations to estimate the efficiency on chip conveying and sample coring of LRCB. The results of the simulation and test are basically consistent on coring efficiency, and the chip removal efficiency of LRCB is slightly lower than HIT-H bit from simulation. This work proposes a method for the design of coring bits in subsequent extraterrestrial explorations.

Effect of PDC bit design and confining pressure on bit-balling tendencies while drilling shale using water base mud

DOE Office of Scientific and Technical Information (OSTI.GOV)

Hariharan, P.R.; Azar, J.J.

1996-09-01

A good majority of all oilwell drilling occurs in shale and other clay-bearing rocks. In the light of relatively fewer studies conducted, the problem of bit-balling in PDC bits while drilling shale has been addressed with the primary intention of attempting to quantify the degree of balling, as well as to investigate the influence of bit design and confining pressures. A series of full-scale laboratory drilling tests under simulated down hole conditions were conducted utilizing seven different PDC bits in Catoosa shale. Test results have indicated that the non-dimensional parameter R{sub d} [(bit torque).(weight-on-bit)/(bit diameter)] is a good indicator ofmore » the degree of bit-balling and that it correlated well with Specific-Energy. Furthermore, test results have shown bit-profile and bit-hydraulic design to be key parameters of bit design that dictate the tendency of balling in shales under a given set of operating conditions. A bladed bit was noticed to ball less compared to a ribbed or open-faced bit. Likewise, related to bit profile, test results have indicated that the parabolic profile has a lesser tendency to ball compared to round and flat profiles. The tendency of PDC bits to ball was noticed to increase with increasing confining pressures for the set of drilling conditions used.« less

77 FR 51825 - Certain Drill Bits and Products Containing Same; Determination To Review an Initial Determination...

Federal Register 2010, 2011, 2012, 2013, 2014

2012-08-27

... INTERNATIONAL TRADE COMMISSION [Investigation No. 337-TA-844] Certain Drill Bits and Products... sale for importation, and the sale within the United States after importation of certain drill bits and... Christensen Trading Inc. of Panama; and Intermountain Drilling Supply Corp. of West Valley City, Utah. On June...

Optimization of Deep Drilling Performance - Development and Benchmark Testing of Advanced Diamond Product Drill Bits & HP/HT Fluids to Significantly Improve Rates of Penetration

DOE Office of Scientific and Technical Information (OSTI.GOV)

Alan Black; Arnis Judzis

2005-09-30

This document details the progress to date on the OPTIMIZATION OF DEEP DRILLING PERFORMANCE--DEVELOPMENT AND BENCHMARK TESTING OF ADVANCED DIAMOND PRODUCT DRILL BITS AND HP/HT FLUIDS TO SIGNIFICANTLY IMPROVE RATES OF PENETRATION contract for the year starting October 2004 through September 2005. The industry cost shared program aims to benchmark drilling rates of penetration in selected simulated deep formations and to significantly improve ROP through a team development of aggressive diamond product drill bit--fluid system technologies. Overall the objectives are as follows: Phase 1--Benchmark ''best in class'' diamond and other product drilling bits and fluids and develop concepts for amore » next level of deep drilling performance; Phase 2--Develop advanced smart bit-fluid prototypes and test at large scale; and Phase 3--Field trial smart bit--fluid concepts, modify as necessary and commercialize products. As of report date, TerraTek has concluded all Phase 1 testing and is planning Phase 2 development.« less

"Push back" technique: A simple method to remove broken drill bit from the proximal femur.

PubMed

Chouhan, Devendra K; Sharma, Siddhartha

2015-11-18

Broken drill bits can be difficult to remove from the proximal femur and may necessitate additional surgical exploration or special instrumentation. We present a simple technique to remove a broken drill bit that does not require any special instrumentation and can be accomplished through the existing incision. This technique is useful for those cases where the length of the broken drill bit is greater than the diameter of the bone.

Summary: High Temperature Downhole Motor

DOE Office of Scientific and Technical Information (OSTI.GOV)

Raymond, David W.

2017-10-01

Directional drilling can be used to enable multi-lateral completions from a single well pad to improve well productivity and decrease environmental impact. Downhole rotation is typically developed with a motor in the Bottom Hole Assembly (BHA) that develops drilling power (speed and torque) necessary to drive rock reduction mechanisms (i.e., the bit) apart from the rotation developed by the surface rig. Historically, wellbore deviation has been introduced by a “bent-sub,” located in the BHA, that introduces a small angular deviation, typically less than 3 degrees, to allow the bit to drill off-axis with orientation of the BHA controlled at themore » surface. The development of a high temperature downhole motor would allow reliable use of bent subs for geothermal directional drilling. Sandia National Laboratories is pursuing the development of a high temperature motor that will operate on either drilling fluid (water-based mud) or compressed air to enable drilling high temperature, high strength, fractured rock. The project consists of designing a power section based upon geothermal drilling requirements; modeling and analysis of potential solutions; and design, development and testing of prototype hardware to validate the concept. Drilling costs contribute substantially to geothermal electricity production costs. The present development will result in more reliable access to deep, hot geothermal resources and allow preferential wellbore trajectories to be achieved. This will enable development of geothermal wells with multi-lateral completions resulting in improved geothermal resource recovery, decreased environmental impact and enhanced well construction economics.« less

Smaller Footprint Drilling System for Deep and Hard Rock Environments; Feasibility of Ultra-High-Speed Diamond Drilling

DOE Office of Scientific and Technical Information (OSTI.GOV)

TerraTek, A Schlumberger Company

2008-12-31

The two phase program addresses long-term developments in deep well and hard rock drilling. TerraTek believes that significant improvements in drilling deep hard rock will be obtained by applying ultra-high rotational speeds (greater than 10,000 rpm). The work includes a feasibility of concept research effort aimed at development that will ultimately result in the ability to reliably drill 'faster and deeper' possibly with smaller, more mobile rigs. The principle focus is on demonstration testing of diamond bits rotating at speeds in excess of 10,000 rpm to achieve high rate of penetration (ROP) rock cutting with substantially lower inputs of energymore » and loads. The significance of the 'ultra-high rotary speed drilling system' is the ability to drill into rock at very low weights on bit and possibly lower energy levels. The drilling and coring industry today does not practice this technology. The highest rotary speed systems in oil field and mining drilling and coring today run less than 10,000 rpm - usually well below 5,000 rpm. This document provides the progress through two phases of the program entitled 'Smaller Footprint Drilling System for Deep and Hard Rock Environments: Feasibility of Ultra-High-Speed Diamond Drilling' for the period starting 30 June 2003 and concluding 31 March 2009. The accomplishments of Phases 1 and 2 are summarized as follows: (1) TerraTek reviewed applicable literature and documentation and convened a project kick-off meeting with Industry Advisors in attendance (see Black and Judzis); (2) TerraTek designed and planned Phase I bench scale experiments (See Black and Judzis). Improvements were made to the loading mechanism and the rotational speed monitoring instrumentation. New drill bit designs were developed to provided a more consistent product with consistent performance. A test matrix for the final core bit testing program was completed; (3) TerraTek concluded small-scale cutting performance tests; (4) Analysis of Phase 1 data indicated that there is decreased specific energy as the rotational speed increases; (5) Technology transfer, as part of Phase 1, was accomplished with technical presentations to the industry (see Judzis, Boucher, McCammon, and Black); (6) TerraTek prepared a design concept for the high speed drilling test stand, which was planned around the proposed high speed mud motor concept. Alternative drives for the test stand were explored; a high speed hydraulic motor concept was finally used; (7) The high speed system was modified to accommodate larger drill bits than originally planned; (8) Prototype mud turbine motors and the high speed test stand were used to drive the drill bits at high speed; (9) Three different rock types were used during the testing: Sierra White granite, Crab Orchard sandstone, and Colton sandstone. The drill bits used included diamond impregnated bits, a polycrystalline diamond compact (PDC) bit, a thermally stable PDC (TSP) bit, and a hybrid TSP and natural diamond bit; and (10) The drill bits were run at rotary speeds up to 5500 rpm and weight on bit (WOB) to 8000 lbf. During Phase 2, the ROP as measured in depth of cut per bit revolution generally increased with increased WOB. The performance was mixed with increased rotary speed, with the depth cut with the impregnated drill bit generally increasing and the TSP and hybrid TSP drill bits generally decreasing. The ROP in ft/hr generally increased with all bits with increased WOB and rotary speed. The mechanical specific energy generally improved (decreased) with increased WOB and was mixed with increased rotary speed.« less

77 FR 32997 - Certain Drill Bits and Products Containing the Same; Institution of Investigation Pursuant to 19...

Federal Register 2010, 2011, 2012, 2013, 2014

2012-06-04

... INTERNATIONAL TRADE COMMISSION [Inv. No. 337-TA-844] Certain Drill Bits and Products Containing... drill bits and products containing the same by reason of infringement of certain claims of U.S. Patent... States, the sale for importation, or the sale within the United States after importation of certain drill...

New PDC bit design reduces vibrational problems

DOE Office of Scientific and Technical Information (OSTI.GOV)

Mensa-Wilmot, G.; Alexander, W.L.

1995-05-22

A new polycrystalline diamond compact (PDC) bit design combines cutter layout, load balancing, unsymmetrical blades and gauge pads, and spiraled blades to reduce problematic vibrations without limiting drilling efficiency. Stabilization improves drilling efficiency and also improves dull characteristics for PDC bits. Some PDC bit designs mitigate one vibrational mode (such as bit whirl) through drilling parameter manipulation yet cause or excite another vibrational mode (such as slip-stick). An alternative vibration-reducing concept which places no limitations on the operational environment of a PDC bit has been developed to ensure optimization of the bit`s available mechanical energy. The paper discusses bit stabilization,more » vibration reduction, vibration prevention, cutter arrangement, load balancing, blade layout, spiraled blades, and bit design.« less

Testing New Techniques for Mars Rover Rock-Drilling

NASA Image and Video Library

2017-10-23

In the summer and fall of 2017, the team operating NASA's Curiosity Mars rover conducted tests in the "Mars Yard" at NASA's Jet Propulsion Laboratory, Pasadena, California, to develop techniques that Curiosity might be able to use to resume drilling into rocks on Mars. JPL robotics engineer Vladimir Arutyunov, in this June 29, 2017, photo, checks the test rover's drill bit at its contact point with a rock. Note that the stabilizer post visible to the right of the bit is not in contact with the rock, unlike the positioning used and photographed by Curiosity when drilling into rocks on Mars in 2013 to 2016. In late 2016, after Curiosity's drill had collected sample material from 15 Martian rocks, the drill's feed mechanism ceased working reliably. That motorized mechanism moved the bit forward or back with relation to the stabilizer posts on either side of the bit. In normal drilling by Curiosity, the stabilizers were positioned on the target rock first, and then the feed mechanism extended the rotation-percussion bit into the rock. In the alternative technique seen here, called "feed-extended drilling," the test rover's stabilizers are not used to touch the rock. The bit is advanced into the rock by motion of the robotic arm rather than the drill's feed mechanism. https://photojournal.jpl.nasa.gov/catalog/PIA22061

Laser-Mechanical Drilling for Geothermal Energy: Low-Contact Drilling Technology to Enable Economical EGS Wells

DOE Office of Scientific and Technical Information (OSTI.GOV)

None

2010-01-15

Broad Funding Opportunity Announcement Project: Foro Energy is developing a unique capability and hardware system to transmit high power lasers over long distances via fiber optic cables. This laser power is integrated with a mechanical drilling bit to enable rapid and sustained penetration of hard rock formations too costly to drill with mechanical drilling bits alone. The laser energy that is directed at the rock basically softens the rock, allowing the mechanical bit to more easily remove it. Foro Energy’s laser-assisted drill bits have the potential to be up to 10 times more economical than conventional hard-rock drilling technologies, makingmore » them an effective way to access the U.S. energy resources currently locked under hard rock formations.« less

Assessing the efficiency of carbide drill bits and factors influencing their application to debris-rich subglacial ice

NASA Astrophysics Data System (ADS)

Yang, Cheng; Jiang, Jianliang; Cao, Pinlu; Wang, Jinsong; Fan, Xiaopeng; Shang, Yuequan; Talalay, Pavel

2017-09-01

When drilling into subglacial bedrock, drill operators commonly encounter basal ice containing high concentrations of rock debris and melt water. As such conditions can easily damage conventional ice drills, researchers have experimented with carbide, diamond, and polycrystalline diamond compact drill bits, with varying degrees of success. In this study, we analyzed the relationship between drilling speed and power consumption for a carbide drill bit penetrating debris-rich ice. We also assessed drill load, rotation speed, and various performance parameters for the cutting element, as well as the physical and mechanical properties of rock and ice, to construct mathematical models. We show that our modeled results are in close agreement with the experimental data, and that both penetration speed and power consumption are positively correlated with drill speed and load. When used in ice with 30% rock content, the maximum penetration speed of the carbide bit is 3.4 mm/s with a power consumption of ≤0.5 kW, making the bit suitable for use with existing electromechanical drills. Our study also provides a guide for further research into cutting heat and equipment design.

Ultrasonic drilling apparatus

DOEpatents

Duran, Edward L.; Lundin, Ralph L.

1989-01-01

Apparatus attachable to an ultrasonic drilling machine for drilling deep holes in very hard materials, such as boron carbide, is provided. The apparatus utilizes a hollow spindle attached to the output horn of the ultrasonic drilling machine. The spindle has a hollow drill bit attached at the opposite end. A housing surrounds the spindle, forming a cavity for holding slurry. In operation, slurry is provided into the housing, and into the spindle through inlets while the spindle is rotating and ultrasonically reciprocating. Slurry flows through the spindle and through the hollow drill bit to cleanse the cutting edge of the bit during a drilling operation.

Ultrasonic drilling apparatus

DOEpatents

Duran, E.L.; Lundin, R.L.

1988-06-20

Apparatus attachable to an ultrasonic drilling machine for drilling deep holes in very hard materials, such as boron carbide, is provided. The apparatus utilizes a hollow spindle attached to the output horn of the ultrasonic drilling machine. The spindle has a hollow drill bit attached at the opposite end. A housing surrounds the spindle, forming a cavity for holding slurry. In operation, slurry is provided into the housing, and into the spindle through inlets while the spindle is rotating and ultrasonically reciprocating. Slurry flows through the spindle and through the hollow drill bit to cleanse the cutting edge of the bit during a drilling operation. 3 figs.

Redesigned PDC bit solves low hydraulic hp problems

DOE Office of Scientific and Technical Information (OSTI.GOV)

NONE

1996-06-01

A new PDC bit design was created to solve a problem a drilling contractor had due to hydraulic horsepower limitations on rigs used in a particular geographical area. The new bit design, which arose from a formal alliance between Exeter Drilling Co. and Hughes Christensen Co. has greatly improved bit cleaning and overall drilling efficiency in applications where only low hydraulic hp is available. The new design has been run successfully in the Denver-Julesburg (D-J) basin of Colorado. The development was described in detail in paper IADC/SPE 35109, ``Unique PDC bit configuration dramatically improves hole cleaning, drilling efficiency in lowmore » hydraulic applications,`` presented by G.J. Hertzler III, Exeter Drilling Co. and J.T. Wankier, Hughes Christensen Co., at the 1996 IADC/SPE Drilling Conference, New Orleans, La., March 12--15. This article is an abstract of that paper, which contains significantly more technical data.« less

Rolling-Tooth Core Breakoff and Retention Mechanism

NASA Technical Reports Server (NTRS)

Badescu, Mircea; Bickler, Donald B.; Sherrit, Stewart; Bar-Cohen, Yoseph; Bao, Xiaoqi; Hudson, Nicolas H.

2011-01-01

Sampling cores requires the controlled breakoff of the core at a known location with respect to the drill end. An additional problem is designing a mechanism that can be implemented at a small scale that is robust and versatile enough to be used for a variety of core samples. This design consists of a set of tubes (a drill tube and an inner tube) and a rolling element (rolling tooth). An additional tube can be used as a sample tube. The drill tube and the inner tube have longitudinal holes with the axes offset from the axis of each tube. The two eccentricities are equal. The inner tube fits inside the drill tube, and the sample tube fits inside the inner tube. While drilling, the two tubes are positioned relative to each other such that the sample tube is aligned with the drill tube axis and core. The drill tube includes teeth and flutes for cuttings removal. The inner tube includes, at the base, the rolling element implemented as a wheel on a shaft in an eccentric slot. An additional slot in the inner tube and a pin in the drill tube limit the relative motion of the two tubes. While drilling, the drill assembly rotates relative to the core and forces the rolling tooth to stay hidden in the slot along the inner tube wall. When the drilling depth has been reached, the drill bit assembly is rotated in the opposite direction, and the rolling tooth is engaged and penetrates into the core. Depending on the strength of the created core, the rolling tooth can score, lock the inner tube relative to the core, start the eccentric motion of the inner tube, and break the core. The tooth and the relative position of the two tubes can act as a core catcher or core-retention mechanism as well. The design was made to fit the core and hole parameters produced by an existing bit; the parts were fabricated and a series of demonstration tests were performed. This invention is potentially applicable to sample return and in situ missions to planets such as Mars and Venus, to moons such as Titan and Europa, and to comets. It is also applicable to terrestrial applications like forensic sampling and geological sampling in the field.

OPTIMIZATION OF DEEP DRILLING PERFORMANCE--DEVELOPMENT AND BENCHMARK TESTING OF ADVANCED DIAMOND PRODUCT DRILL BITS & HP/HT FLUIDS TO SIGNIFICANTLY IMPROVE RATES OF PENETRATION

DOE Office of Scientific and Technical Information (OSTI.GOV)

Alan Black; Arnis Judzis

2004-10-01

The industry cost shared program aims to benchmark drilling rates of penetration in selected simulated deep formations and to significantly improve ROP through a team development of aggressive diamond product drill bit--fluid system technologies. Overall the objectives are as follows: Phase 1--Benchmark ''best in class'' diamond and other product drilling bits and fluids and develop concepts for a next level of deep drilling performance; Phase 2--Develop advanced smart bit-fluid prototypes and test at large scale; and Phase 3--Field trial smart bit-fluid concepts, modify as necessary and commercialize products. As of report date, TerraTek has concluded all major preparations for themore » high pressure drilling campaign. Baker Hughes encountered difficulties in providing additional pumping capacity before TerraTek's scheduled relocation to another facility, thus the program was delayed further to accommodate the full testing program.« less

Laboratory Equipment for Investigation of Coring Under Mars-like Conditions

NASA Astrophysics Data System (ADS)

Zacny, K.; Cooper, G.

2004-12-01

To develop a suitable drill bit and set of operating conditions for Mars sample coring applications, it is essential to make tests under conditions that match those of the mission. The goal of the laboratory test program was to determine the drilling performance of diamond-impregnated bits under simulated Martian conditions, particularly those of low pressure and low temperature in a carbon dioxide atmosphere. For this purpose, drilling tests were performed in a vacuum chamber kept at a pressure of 5 torr. Prior to drilling, a rock, soil or a clay sample was cooled down to minus 80 degrees Celsius (Zacny et al, 2004). Thus, all Martian conditions, except the low gravity were simulated in the controlled environment. Input drilling parameters of interest included the weight on bit and rotational speed. These two independent variables were controlled from a PC station. The dependent variables included the bit reaction torque, the depth of the bit inside the drilled hole and the temperatures at various positions inside the drilled sample, in the center of the core as it was being cut and at the bit itself. These were acquired every second by a data acquisition system. Additional information such as the rate of penetration and the drill power were calculated after the test was completed. The weight of the rock and the bit prior to and after the test were measured to aid in evaluating the bit performance. In addition, the water saturation of the rock was measured prior to the test. Finally, the bit was viewed under the Scanning Electron Microscope and the Stereo Optical Microscope. The extent of the bit wear and its salient features were captured photographically. The results revealed that drilling or coring under Martian conditions in a water saturated rock is different in many respects from drilling on Earth. This is mainly because the Martian atmospheric pressure is in the vicinity of the pressure at the triple point of water. Thus ice, heated by contact with the rotating bit, sublimed and released water vapor. The volumetric expansion of ice turning into a vapor was over 150 000 times. This continuously generated volume of gas effectively cleared the freeze-dried rock cuttings from the bottom of the hole. In addition, the subliming ice provided a powerful cooling effect that kept the bit cold and preserved the core in its original state. Keeping the rock core below freezing also reduced drastically the chances of cross contamination. To keep the bit cool in near vacuum conditions where convective cooling is poor, some intermittent stops would have to be made. Under virtually the same drilling conditions, coring under Martian low temperature and pressure conditions consumed only half the power while doubling the rate of penetration as compared to drilling under Earth atmospheric conditions. However, the rate of bit wear was much higher under Martian conditions (Zacny and Cooper, 2004) References Zacny, K. A., M. C. Quayle, and G. A. Cooper (2004), Laboratory drilling under Martian conditions yields unexpected results, J. Geophys. Res., 109, E07S16, doi:10.1029/2003JE002203. Zacny, K. A., and G. A. Cooper (2004), Investigation of diamond-impregnated drill bit wear while drilling under Earth and Mars conditions, J. Geophys. Res., 109, E07S10, doi:10.1029/2003JE002204. Acknowledgments The research supported by the NASA Astrobiology, Science and Technology Instrument Development (ASTID) program.

PDC Bit Testing at Sandia Reveals Influence of Chatter in Hard-Rock Drilling

DOE Office of Scientific and Technical Information (OSTI.GOV)

RAYMOND,DAVID W.

1999-10-14

Polycrystalline diamond compact (PDC) bits have yet to be routinely applied to drilling the hard-rock formations characteristic of geothermal reservoirs. Most geothermal production wells are currently drilled with tungsten-carbide-insert roller-cone bits. PDC bits have significantly improved penetration rates and bit life beyond roller-cone bits in the oil and gas industry where soft to medium-hard rock types are encountered. If PDC bits could be used to double current penetration rates in hard rock geothermal well-drilling costs could be reduced by 15 percent or more. PDC bits exhibit reasonable life in hard-rock wear testing using the relatively rigid setups typical of laboratorymore » testing. Unfortunately, field experience indicates otherwise. The prevailing mode of failure encountered by PDC bits returning from hard-rock formations in the field is catastrophic, presumably due to impact loading. These failures usually occur in advance of any appreciable wear that might dictate cutter replacement. Self-induced bit vibration, or ''chatter'', is one of the mechanisms that may be responsible for impact damage to PDC cutters in hard-rock drilling. Chatter is more severe in hard-rock formations since they induce significant dynamic loading on the cutter elements. Chatter is a phenomenon whereby the drillstring becomes dynamically unstable and excessive sustained vibrations occur. Unlike forced vibration, the force (i.e., weight on bit) that drives self-induced vibration is coupled with the response it produces. Many of the chatter principles derived in the machine tool industry are applicable to drilling. It is a simple matter to make changes to a machine tool to study the chatter phenomenon. This is not the case with drilling. Chatter occurs in field drilling due to the flexibility of the drillstring. Hence, laboratory setups must be made compliant to observe chatter.« less

High Temperature 300°C Directional Drilling System

DOE Office of Scientific and Technical Information (OSTI.GOV)

Chatterjee, Kamalesh; Aaron, Dick; Macpherson, John

2015-07-31

Many countries around the world, including the USA, have untapped geothermal energy potential. Enhanced Geothermal Systems (EGS) technology is needed to economically utilize this resource. Temperatures in some EGS reservoirs can exceed 300°C. To effectively utilize EGS resources, an array of injector and production wells must be accurately placed in the formation fracture network. This requires a high temperature directional drilling system. Most commercial services for directional drilling systems are rated for 175°C while geothermal wells require operation at much higher temperatures. Two U.S. Department of Energy (DOE) Geothermal Technologies Program (GTP) projects have been initiated to develop a 300°Cmore » capable directional drilling system, the first developing a drill bit, directional motor, and drilling fluid, and the second adding navigation and telemetry systems. This report is for the first project, “High Temperature 300°C Directional Drilling System, including drill bit, directional motor and drilling fluid, for enhanced geothermal systems,” award number DE-EE0002782. The drilling system consists of a drill bit, a directional motor, and drilling fluid. The DOE deliverables are three prototype drilling systems. We have developed three drilling motors; we have developed four roller-cone and five Kymera® bits; and finally, we have developed a 300°C stable drilling fluid, along with a lubricant additive for the metal-to-metal motor. Metal-to-metal directional motors require coatings to the rotor and stator for wear and corrosion resistance, and this coating research has been a significant part of the project. The drill bits performed well in the drill bit simulator test, and the complete drilling system has been tested drilling granite at Baker Hughes’ Experimental Test Facility in Oklahoma. The metal-to-metal motor was additionally subjected to a flow loop test in Baker Hughes’ Celle Technology Center in Germany, where it ran for more than 100 hours.« less

Estimating Hardness from the USDC Tool-Bit Temperature Rise

NASA Technical Reports Server (NTRS)

Bar-Cohen, Yoseph; Sherrit, Stewart

2008-01-01

A method of real-time quantification of the hardness of a rock or similar material involves measurement of the temperature, as a function of time, of the tool bit of an ultrasonic/sonic drill corer (USDC) that is being used to drill into the material. The method is based on the idea that, other things being about equal, the rate of rise of temperature and the maximum temperature reached during drilling increase with the hardness of the drilled material. In this method, the temperature is measured by means of a thermocouple embedded in the USDC tool bit near the drilling tip. The hardness of the drilled material can then be determined through correlation of the temperature-rise-versus-time data with time-dependent temperature rises determined in finite-element simulations of, and/or experiments on, drilling at various known rates of advance or known power levels through materials of known hardness. The figure presents an example of empirical temperature-versus-time data for a particular 3.6-mm USDC bit, driven at an average power somewhat below 40 W, drilling through materials of various hardness levels. The temperature readings from within a USDC tool bit can also be used for purposes other than estimating the hardness of the drilled material. For example, they can be especially useful as feedback to control the driving power to prevent thermal damage to the drilled material, the drill bit, or both. In the case of drilling through ice, the temperature readings could be used as a guide to maintaining sufficient drive power to prevent jamming of the drill by preventing refreezing of melted ice in contact with the drill.

The Effects of Bit Wear on Respirable Silica Dust, Noise and Productivity: A Hammer Drill Bench Study.

PubMed

Carty, Paul; Cooper, Michael R; Barr, Alan; Neitzel, Richard L; Balmes, John; Rempel, David

2017-07-01

Hammer drills are used extensively in commercial construction for drilling into concrete for tasks including rebar installation for structural upgrades and anchor bolt installation. This drilling task can expose workers to respirable silica dust and noise. The aim of this pilot study was to evaluate the effects of bit wear on respirable silica dust, noise, and drilling productivity. Test bits were worn to three states by drilling consecutive holes to different cumulative drilling depths: 0, 780, and 1560 cm. Each state of bit wear was evaluated by three trials (nine trials total). For each trial, an automated laboratory test bench system drilled 41 holes 1.3 cm diameter, and 10 cm deep into concrete block at a rate of one hole per minute using a commercially available hammer drill and masonry bits. During each trial, dust was continuously captured by two respirable and one inhalable sampling trains and noise was sampled with a noise dosimeter. The room was thoroughly cleaned between trials. When comparing results for the sharp (0 cm) versus dull bit (1560 cm), the mean respirable silica increased from 0.41 to 0.74 mg m-3 in sampler 1 (P = 0.012) and from 0.41 to 0.89 mg m-3 in sampler 2 (P = 0.024); levels above the NIOSH recommended exposure limit of 0.05 mg m-3. Likewise, mean noise levels increased from 112.8 to 114.4 dBA (P < 0.00001). Drilling productivity declined with increasing wear from 10.16 to 7.76 mm s-1 (P < 0.00001). Increasing bit wear was associated with increasing respirable silica dust and noise and reduced drilling productivity. The levels of dust and noise produced by these experimental conditions would require dust capture, hearing protection, and possibly respiratory protection. The findings support the adoption of a bit replacement program by construction contractors. © The Author 2017. Published by Oxford University Press on behalf of the British Occupational Hygiene Society.

Application program of CRUST-1 10km continental scientific drilling rig in SK-2 scientific drilling well

NASA Astrophysics Data System (ADS)

Sun, Youhong; Gao, Ke; Yu, Ping; Liu, Baochang; Guo, Wei; Ma, Yinlong; Yang, Yang

2014-05-01

SK-2 Well is located in DaQing city,where is site of the largest oil field in China,Heilongjiang province, north-east of China.The objective of SK-2 well is to obtain full cores of cretaceous formation in Song Liao basin,and to build the time tunnel of Cretaceous greenhouse climate change,and to clarify the causes,processes and results of the formations of DaQing oil field. This will ensure to achieve our ultimate goals,to test the CRUST-1 drilling rig and improve China's deep scientific drilling technology,to form the scientific drilling technology,method and system with independent intellectual property rights,and to provide technical knowledge and information for China's ten kilometers super-deep scientific drilling technical resources.SK-2 Well is at 6400 meter depth, where the drilling inclination is 90 degree and the continuous coring length is 3535 meter that from 2865 to 6400 meter,the recovery rate of the core is greater or equal to 95 percent with 100 millimeters core diameter and 3.9 degree per 100 meter geothermal gradient.The CRUST-1 rig is designated with special drilling equipment for continental scientific drilling combined to the oil drilling equipment ability with advanced geological drilling technology which is highly automatic and intelligent. CRUST-1 drilling ability is 10000 meter with the maximum hook load 700 tons, the total power is 4610 Kilowatt.CRUST-1 will be integrated with a complete set of automation equipment,including big torque hydraulic top drive,high accuracy automatic drilling rod feeding system, suspended automatic drill string discharge device,hydraulic intelligent iron roughneck,and hydraulic automatic catwalk to fully meet the drilling process requirements of SK-2.Designed with advanced drilling technique for 260 degree in the bottom of SK-2 well and hard rock,including the drilling tools of high temperature hydraulic hammer,high temperature resistance and high strength aluminum drill pipe,high temperature preparation of mud treatment and high temperature resistant cementing materials, and bionic bits,that is coupling bionic PDC tooth bit and diamond-impregnated bit for hard rock.All parts of CRUST-1 were successfully assembled along with the derrick and base lift and transported about 3456 kilometers from manufacture,GuangHan city in southwest China's Sichuan province,to the well site of SK-2 in end of 2013.SK-2 will be finished during next 4 years.

Methods to ensure optimal off-bottom and drill bit distance under pellet impact drilling

NASA Astrophysics Data System (ADS)

Kovalyov, A. V.; Isaev, Ye D.; Vagapov, A. R.; Urnish, V. V.; Ulyanova, O. S.

2016-09-01

The paper describes pellet impact drilling which could be used to increase the drilling speed and the rate of penetration when drilling hard rock for various purposes. Pellet impact drilling implies rock destruction by metal pellets with high kinetic energy in the immediate vicinity of the earth formation encountered. The pellets are circulated in the bottom hole by a high velocity fluid jet, which is the principle component of the ejector pellet impact drill bit. The paper presents the survey of methods ensuring an optimal off-bottom and a drill bit distance. The analysis of methods shows that the issue is topical and requires further research.

Foldable Instrumented Bits for Ultrasonic/Sonic Penetrators

NASA Technical Reports Server (NTRS)

Bar-Cohen, Yoseph; Badescu, Mircea; Iskenderian, Theodore; Sherrit, Stewart; Bao, Xiaoqi; Linderman, Randel

2010-01-01

Long tool bits are undergoing development that can be stowed compactly until used as rock- or ground-penetrating probes actuated by ultrasonic/sonic mechanisms. These bits are designed to be folded or rolled into compact form for transport to exploration sites, where they are to be connected to their ultrasonic/ sonic actuation mechanisms and unfolded or unrolled to their full lengths for penetrating ground or rock to relatively large depths. These bits can be designed to acquire rock or soil samples and/or to be equipped with sensors for measuring properties of rock or soil in situ. These bits can also be designed to be withdrawn from the ground, restowed, and transported for reuse at different exploration sites. Apparatuses based on the concept of a probe actuated by an ultrasonic/sonic mechanism have been described in numerous prior NASA Tech Briefs articles, the most recent and relevant being "Ultrasonic/ Sonic Impacting Penetrators" (NPO-41666) NASA Tech Briefs, Vol. 32, No. 4 (April 2008), page 58. All of those apparatuses are variations on the basic theme of the earliest ones, denoted ultrasonic/sonic drill corers (USDCs). To recapitulate: An apparatus of this type includes a lightweight, low-power, piezoelectrically driven actuator in which ultrasonic and sonic vibrations are generated and coupled to a tool bit. The combination of ultrasonic and sonic vibrations gives rise to a hammering action (and a resulting chiseling action at the tip of the tool bit) that is more effective for drilling than is the microhammering action of ultrasonic vibrations alone. The hammering and chiseling actions are so effective that the size of the axial force needed to make the tool bit advance into soil, rock, or another material of interest is much smaller than in ordinary twist drilling, ordinary hammering, or ordinary steady pushing. Examples of properties that could be measured by use of an instrumented tool bit include electrical conductivity, permittivity, magnetic field, magnetic permeability, temperature, and any other properties that can be measured by fiber-optic sensors. The problem of instrumenting a probe of this type is simplified, relative to the problem of attaching electrodes in a rotating drill bit, in two ways: (1) Unlike a rotating drill bit, a bit of this type does not have flutes, which would compound the problem of ensuring contact between sensors and the side wall of a hole; and (2) there is no need for slip rings for electrical contact between sensor electronic circuitry and external circuitry because, unlike a rotating drill, a tool bit of this type is not rotated continuously during operation. One design for a tool bit of the present type is a segmented bit with a segmented, hinged support structure (see figure). The bit and its ultrasonic/sonic actuator are supported by a slider/guiding fixture, and its displacement and preload are controlled by a motor. For deployment from the folded configuration, a spring-loaded mechanism rotates the lower segment about the hinges, causing the lower segment to become axially aligned with the upper segment. A latching mechanism then locks the segments of the bit and the corresponding segments of the slider/guiding fixture. Then the entire resulting assembly is maneuvered into position for drilling into the ground. Another design provides for a bit comprising multiple tubular segments with an inner alignment string, similar to a foldable tent pole comprising multiple tubular segments with an inner elastic cable connecting the two ends. At the beginning of deployment, all segments except the first (lowermost) one remain folded, and the ultrasonic/sonic actuator is clamped to the top of the lowermost segment and used to drive this segment into the ground. When the first segment has penetrated to a specified depth, the second segment is connected to the upper end of the first segment to form a longer rigid tubular bit and the actuator is moved to the upper end of the second segnt. The process as described thus far is repeated, adding segments until the desired depth of penetration has been attained. Yet other designs provide for bits in the form of bistable circular- or rectangular- cross-section tubes that can be stowed compactly like rolls of flat tape and become rigidified upon extension to full length, in a manner partly similar to that of a common steel tape measure. Albeit not marketed for use in tool bits, a bistable reeled composite product that transforms itself from a flat coil to a rigid tube of circular cross section when unrolled, is commercially available under the trade name RolaTube(TradeMark) and serves as a model for the further development of tool bits of this subtype.

Development of a high-temperature diagnostics-while-drilling tool.

DOE Office of Scientific and Technical Information (OSTI.GOV)

Chavira, David J.; Huey, David; Hetmaniak, Chris

2009-01-01

The envisioned benefits of Diagnostics-While-Drilling (DWD) are based on the principle that high-speed, real-time information from the downhole environment will promote better control of the drilling process. Although in practice a DWD system could provide information related to any aspect of exploration and production of subsurface resources, the current DWD system provides data on drilling dynamics. This particular set of new tools provided by DWD will allow quicker detection of problems, reduce drilling flat-time and facilitate more efficient drilling (drilling optimization) with the overarching result of decreased drilling costs. In addition to providing the driller with an improved, real-time picturemore » of the drilling conditions downhole, data generated from DWD systems provides researchers with valuable, high fidelity data sets necessary for developing and validating enhanced understanding of the drilling process. Toward this end, the availability of DWD creates a synergy with other Sandia Geothermal programs, such as the hard-rock bit program, where the introduction of alternative rock-reduction technologies are contingent on the reduction or elimination of damaging dynamic effects. More detailed descriptions of the rationale for the program and early development efforts are described in more detail by others [SAND2003-2069 and SAND2000-0239]. A first-generation low-temperature (LT) DWD system was fielded in a series of proof-of-concept tests (POC) to validate functionality. Using the LT system, DWD was subsequently used to support a single-laboratory/multiple-partner CRADA (Cooperative Research and Development Agreement) entitled Advanced Drag Bits for Hard-Rock Drilling. The drag-bit CRADA was established between Sandia and four bit companies, and involved testing of a PDC bit from each company [Wise, et al., 2003, 2004] in the same lithologic interval at the Gas Technology Institute (GTI) test facility near Catoosa, OK. In addition, the LT DWD system has been fielded in cost-sharing efforts with an industrial partner to support the development of new generation hard-rock drag bits. Following the demonstrated success of the POC DWD system, efforts were initiated in FY05 to design, fabricate and test a high-temperature (HT) capable version of the DWD system. The design temperature for the HT DWD system was 225 C. Programmatic requirements dictated that a HT DWD tool be developed during FY05 and that a working system be demonstrated before the end of FY05. During initial design discussions regarding a high-temperature system it was decided that, to the extent possible, the HT DWD system would maintain functionality similar to the low temperature system, that is, the HT DWD system would also be designed to provide the driller with real-time information on bit and bottom-hole-assembly (BHA) dynamics while drilling. Additionally, because of time and fiscal constraints associated with the HT system development, the design of the HT DWD tool would follow that of the LT tool. The downhole electronics package would be contained in a concentrically located pressure barrel and the use of externally applied strain gages with thru-tool connectors would also be used in the new design. Also, in order to maximize the potential wells available for the HT DWD system and to allow better comparison with the low-temperature design, the diameter of the tool was maintained at 7-inches. This report discusses the efforts associated with the development of a DWD system capable of sustained operation at 225 C. This report documents work performed in the second phase of the Diagnostics-While-Drilling (DWD) project in which a high-temperature (HT) version of the phase 1 low-temperature (LT) proof-of-concept (POC) DWD tool was built and tested. Descriptions of the design, fabrication and field testing of the HT tool are provided. Background on prior phases of the project can be found in SAND2003-2069 and SAND2000-0239.« less

Effects of size on three-cone bit performance in laboratory drilled shale

DOE Office of Scientific and Technical Information (OSTI.GOV)

Black, A.D.; DiBona, B.G.; Sandstrom, J.L.

1982-09-01

The effects of size on the performance of 3-cone bits were measured during laboratory drilling tests in shale at simulated downhole conditions. Four Reed HP-SM 3-cone bits with diameters of 6 1/2, 7 7/8, 9 1/2 and 11 inches were used to drill Mancos shale with water-based mud. The tests were conducted at constant borehole pressure, two conditions of hydraulic horsepower per square inch of bit area, three conditions of rotary speed and four conditions of weight-on-bit per inch of bit diameter. The resulting penetration rates and torques were measured. Statistical techniques were used to analyze the data.

Morphology of powders of tungsten carbide used in wear-resistant coatings and deposition on the PDC drill bits

NASA Astrophysics Data System (ADS)

Zakharova, E. S.; Markova, I. Yu; Maslov, A. L.; Polushin, N. I.; Laptev, A. I.

2017-05-01

Modern drill bits have high abrasive wear in the area of contact with the rock and removed sludge. Currently, these bits have a protective layer on the bit body, which consists of a metal matrix with inclusions of carbide particles. The research matrix of this coating and the wear-resistant particles is a prerequisite in the design and production of drill bits. In this work, complex investigation was made for various carbide powders of the grades Relit (tungsten carbide produced by Ltd “ROSNAMIS”) which are used as wear-resistant particles in the coating of the drill bit body. The morphology and phase composition of the chosen powders as well as the influence of a particle shape on prospects of their application in wear-resistance coating presented in this work.

A Parametric Study for the Design of an Optimized Ultrasonic Percussive Planetary Drill Tool.

PubMed

Li, Xuan; Harkness, Patrick; Worrall, Kevin; Timoney, Ryan; Lucas, Margaret

2017-03-01

Traditional rotary drilling for planetary rock sampling, in situ analysis, and sample return are challenging because the axial force and holding torque requirements are not necessarily compatible with lightweight spacecraft architectures in low-gravity environments. This paper seeks to optimize an ultrasonic percussive drill tool to achieve rock penetration with lower reacted force requirements, with a strategic view toward building an ultrasonic planetary core drill (UPCD) device. The UPCD is a descendant of the ultrasonic/sonic driller/corer technique. In these concepts, a transducer and horn (typically resonant at around 20 kHz) are used to excite a toroidal free mass that oscillates chaotically between the horn tip and drill base at lower frequencies (generally between 10 Hz and 1 kHz). This creates a series of stress pulses that is transferred through the drill bit to the rock surface, and while the stress at the drill-bit tip/rock interface exceeds the compressive strength of the rock, it causes fractures that result in fragmentation of the rock. This facilitates augering and downward progress. In order to ensure that the drill-bit tip delivers the greatest effective impulse (the time integral of the drill-bit tip/rock pressure curve exceeding the strength of the rock), parameters such as the spring rates and the mass of the free mass, the drill bit and transducer have been varied and compared in both computer simulation and practical experiment. The most interesting findings and those of particular relevance to deep drilling indicate that increasing the mass of the drill bit has a limited (or even positive) influence on the rate of effective impulse delivered.

Application of Rosenbrock search technique to reduce the drilling cost of a well in Bai-Hassan oil field

DOE Office of Scientific and Technical Information (OSTI.GOV)

Aswad, Z.A.R.; Al-Hadad, S.M.S.

1983-03-01

The powerful Rosenbrock search technique, which optimizes both the search directions using the Gram-Schmidt procedure and the step size using the Fibonacci line search method, has been used to optimize the drilling program of an oil well drilled in Bai-Hassan oil field in Kirkuk, Iran, using the twodimensional drilling model of Galle and Woods. This model shows the effect of the two major controllable variables, weight on bit and rotary speed, on the drilling rate, while considering other controllable variables such as the mud properties, hydrostatic pressure, hydraulic design, and bit selection. The effect of tooth dullness on the drillingmore » rate is also considered. Increasing the weight on the drill bit with a small increase or decrease in ratary speed resulted in a significant decrease in the drilling cost for most bit runs. It was found that a 48% reduction in this cost and a 97-hour savings in the total drilling time was possible under certain conditions.« less

Evaluation of the parameters affecting bone temperature during drilling using a three-dimensional dynamic elastoplastic finite element model.

PubMed

Chen, Yung-Chuan; Tu, Yuan-Kun; Zhuang, Jun-Yan; Tsai, Yi-Jung; Yen, Cheng-Yo; Hsiao, Chih-Kun

2017-11-01

A three-dimensional dynamic elastoplastic finite element model was constructed and experimentally validated and was used to investigate the parameters which influence bone temperature during drilling, including the drill speed, feeding force, drill bit diameter, and bone density. Results showed the proposed three-dimensional dynamic elastoplastic finite element model can effectively simulate the temperature elevation during bone drilling. The bone temperature rise decreased with an increase in feeding force and drill speed, however, increased with the diameter of drill bit or bone density. The temperature distribution is significantly affected by the drilling duration; a lower drilling speed reduced the exposure duration, decreases the region of the thermally affected zone. The constructed model could be applied for analyzing the influence parameters during bone drilling to reduce the risk of thermal necrosis. It may provide important information for the design of drill bits and surgical drilling powers.

Drill Bit Noise Illuminates the San Andreas Fault

NASA Astrophysics Data System (ADS)

Vasconcelos, Ivan; Snieder, Roel; Sava, Paul; Taylor, Tom; Malin, Peter; Chavarria, Andres

2008-09-01

Extracting the vibration response of the subsurface from noise is a rapidly growing field of research [Curtis et al., 2006; Larose et al., 2006]. We carried out broadside imaging of the San Andreas fault zone (SAFZ) using drill bit noise created in the main hole of the San Andreas Fault Observatory at Depth (SAFOD), near Parkfield, Calif. Imaging with drill bit noise is not new, but it traditionally requires the measurement of the vibrations of the drill stem [Rector and Marion, 1991]; such measurements provide the waves radiated by the drill bit. At SAFOD, these measurements were not available due to the absence of an accelerometer mounted on the drill stem. For this reason, the new technique of deconvolution interferometry was used [Vasconcelos and Snieder, 2008]. This technique extracts the waves propagating between seismometers from recordings of incoherent noise.

Sample Acquisition and Caching architecture for the Mars Sample Return mission

NASA Astrophysics Data System (ADS)

Zacny, K.; Chu, P.; Cohen, J.; Paulsen, G.; Craft, J.; Szwarc, T.

This paper presents a Mars Sample Return (MSR) Sample Acquisition and Caching (SAC) study developed for the three rover platforms: MER, MER+, and MSL. The study took into account 26 SAC requirements provided by the NASA Mars Exploration Program Office. For this SAC architecture, the reduction of mission risk was chosen by us as having greater priority than mass or volume. For this reason, we selected a “ One Bit per Core” approach. The enabling technology for this architecture is Honeybee Robotics' “ eccentric tubes” core breakoff approach. The breakoff approach allows the drill bits to be relatively small in diameter and in turn lightweight. Hence, the bits could be returned to Earth with the cores inside them with only a modest increase to the total returned mass, but a significant decrease in complexity. Having dedicated bits allows a reduction in the number of core transfer steps and actuators. It also alleviates the bit life problem, eliminates cross contamination, and aids in hermetic sealing. An added advantage is faster drilling time, lower power, lower energy, and lower Weight on Bit (which reduces Arm preload requirements). Drill bits are based on the BigTooth bit concept, which allows re-use of the same bit multiple times, if necessary. The proposed SAC consists of a 1) Rotary-Percussive Core Drill, 2) Bit Storage Carousel, 3) Cache, 4) Robotic Arm, and 5) Rock Abrasion and Brushing Bit (RABBit), which is deployed using the Drill. The system also includes PreView bits (for viewing of cores prior to caching) and Powder bits for acquisition of regolith or cuttings. The SAC total system mass is less than 22 kg for MER and MER+ size rovers and less than 32 kg for the MSL-size rover.

New Rock-Drilling Method in 'Mars Yard' Test

NASA Image and Video Library

2017-10-23

This photo taken in the "Mars Yard" at NASA's Jet Propulsion Laboratory, Pasadena, California, on Aug. 1, 2017, shows a step in development of possible alternative techniques that NASA's Curiosity Mars rover might be able to use to resume drilling into rocks on Mars. In late 2016, after Curiosity's drill had collected sample material from 15 Martian rocks in four years, the drill's feed mechanism ceased working reliably. That motorized mechanism moved the bit forward or back with relation to stabilizer posts on either side of the bit. In normal drilling by Curiosity, the stabilizers were positioned on the target rock first, and then the feed mechanism extended the rotation-percussion bit into the rock. In the alternative technique seen here, called "feed-extended drilling," the test rover's stabilizers are not used to touch the rock. The bit is advanced into the rock by motion of the robotic arm rather than the drill's feed mechanism. https://photojournal.jpl.nasa.gov/catalog/PIA22062

Development of elastomeric isolators to reduce roof bolting machine drilling noise

PubMed Central

Michael, Robert; Yantek, David; Johnson, David; Ferro, Ernie; Swope, Chad

2015-01-01

Among underground coal miners, hearing loss remains one of the most common occupational illnesses. In response to this problem, the National Institute for Occupational Safety and Health (NIOSH) Office of Mine Safety and Health Research (OMSHR) conducts research to reduce the noise emission of underground coal-mining equipment, an example of which is a roof bolting machine. Field studies show that, on average, drilling noise is the most significant contributor to a roof bolting machine operator’s noise exposure. NIOSH OMSHR has determined that the drill steel and chuck are the dominant sources of drilling noise. NIOSH OMSHR, Corry Rubber Corporation, and Kennametal, Inc. have developed a bit isolator that breaks the steel-to-steel link between the drill bit and drill steel and a chuck isolator that breaks the mechanical connection between the drill steel and the chuck, thus reducing the noise radiated by the drill steel and chuck, and the noise exposure of the roof bolter operator. This paper documents the evolution of the bit isolator and chuck isolator including various alternative designs which may enhance performance. Laboratory testing confirms that production bit and chuck isolators reduce the A-weighted sound level generated during drilling by 3.7 to 6.6 dB. Finally, this paper summarizes results of a finite element analysis used to explore the key parameters of the drill bit isolator and chuck isolator to understand the impact these parameters have on noise. PMID:26568650

A novel drill design for photoacoustic guided surgeries

NASA Astrophysics Data System (ADS)

Shubert, Joshua; Lediju Bell, Muyinatu A.

2018-02-01

Fluoroscopy is currently the standard approach for image guidance of surgical drilling procedures. In addition to the harmful radiation dose to the patient and surgeon, fluoroscopy fails to visualize critical structures such as blood vessels and nerves within the drill path. Photoacoustic imaging is a well-suited imaging method to visualize these structures and it does not require harmful ionizing radiation. However, there is currently no clinical system available to deliver light to occluded drill bit tips. To address this challenge, a prototype drill was designed, built, and tested using an internal light delivery system that allows laser energy to be transferred from a stationary laser source to the tip of a spinning drill bit. Photoacoustic images were successfully obtained with the drill bit submerged in water and with the drill tip inserted into a thoracic vertebra from a human cadaver.

Accuracy study of computer-assisted drilling: the effect of bone density, drill bit characteristics, and use of a mechanical guide.

PubMed

Hüfner, T; Geerling, J; Oldag, G; Richter, M; Kfuri, M; Pohlemann, T; Krettek, C

2005-01-01

This study was designed to determine the clinical relevant accuracy of CT-based navigation for drilling. Experimental model. Laboratory. Twelve drills of varying lengths and diameters were tested with 2 different set-ups. Group 1 used free-hand navigated drilling technique with foam blocks equipped with titanium target points. Group 2 (control) used a newly developed 3-dimensional measurement device equipped with titanium target points with a fixed entry for the navigated drill to minimize bending forces. One examiner performed 690 navigated drillings using solely the monitor screen for control in both groups. The difference between the planned and the actual starting and target point (up to 150 mm distance) was measured (mm). Levene test and a nonpaired t test. Significance level was set as P < 0.05. The core accuracy of the navigation system measured with the 3-dimensional device was 0.5 mm. The mean distance from planned to actual entry points in group 1 was 1.3 (range, 0.6-3.4 mm). The mean distance between planned and actual target point was 3.4 (range, 1.7-5.8 mm). Free-hand navigated drilling showed an increased difference with increased length of the drill bits as well as with increased drilling channel for drill bits 2.5 and 3.2 mm and not for 3.5 and 4.5 mm (P < 0.05). The core accuracy of the navigation system is high. Compared with the navigated free-hand technique, the results suggest that drill bit deflection interferes directly with the precision. The precision is decreased when using small diameter and longer drill bits.

Mechanical Coal-Face Fracturer

NASA Technical Reports Server (NTRS)

Collins, E. R., Jr.

1984-01-01

Radial points on proposed drill bit take advantage of natural fracture planes of coal. Radial fracture points retracted during drilling and impacted by piston to fracture coal once drilling halts. Group of bits attached to array of pneumatic drivers to fracture large areas of coal face.

Improved diamond coring bits developed for dry and chip-flush drilling

NASA Technical Reports Server (NTRS)

Decker, W. E.; Hampe, W. R.; Hampton, W. H.; Simon, A. B.

1971-01-01

Two rotary diamond bit designs, one operating with a chip-flushing fluid, the second including auger section to remove drilled chips, enhance usefulness of tool for exploratory and industrial core-drilling of hard, abrasive mineral deposits and structural masonry.

Powder-Collection System for Ultrasonic/Sonic Drill/Corer

NASA Technical Reports Server (NTRS)

Sherrit, Stewart; Bar-Cohen, Yoseph; Bao, Xiaoqi; Chang, Zensheu; Blake, David; Bryson, Charles

2005-01-01

A system for collecting samples of powdered rock has been devised for use in conjunction with an ultrasonic/sonic drill/corer (USDC) -- a lightweight, lowpower apparatus designed to cut into, and acquire samples of, rock or other hard material for scientific analysis. The USDC includes a drill bit, corer, or other tool bit, in which ultrasonic and sonic vibrations are excited by an electronically driven piezoelectric actuator. The USDC advances into the rock or other material of interest by means of a hammering action and a resulting chiseling action at the tip of the tool bit. The hammering and chiseling actions are so effective that unlike in conventional twist drilling, a negligible amount of axial force is needed to make the USDC advance into the material. Also unlike a conventional twist drill, the USDC operates without need for torsional restraint, lubricant, or a sharp bit. The USDC generates powder as a byproduct of the drilling or coring process. The purpose served by the present samplecollection system is to remove the powder from the tool-bit/rock interface and deliver the powder to one or more designated location(s) for analysis or storage

High-velocity frictional strength across the Tohoku-Oki megathrust determined from surface drilling torque

NASA Astrophysics Data System (ADS)

Ujiie, K.; Inoue, T.; Ishiwata, J.

2015-12-01

Frictional strength at seismic slip rates is a key to evaluate fault weakening and rupture propagation during earthquakes. The Japan Trench First Drilling Project (JFAST) drilled through the shallow plate-boundary thrust, where huge displacements of ~50 m occurred during the 2011 Tohoku-Oki earthquake. To determine the downhole frictional strength at drilled site (Site C0019), we analyzed surface drilling data. The equivalent slip rate estimated from the rotation rate and inner and outer radiuses of the drill bit ranges from 0.8 to 1.3 m/s. The measured torque includes the frictional torque between the drilling string and borehole wall, the viscous torque between the drilling string and seawater/drilling fluid, and the drilling torque between the drill bit and sediments. We subtracted the former two from the measured torque using the torque data during bottom-up rotating operations at several depths. Then, the shear stress was calculated from the drilling torque taking the configuration of the drill bit into consideration. The normal stress was estimated from the weight on bit data and the projected area of the drill bit. Assuming negligible cohesion, the frictional strength was obtained by dividing shear stress by normal stress. The results show a clear contrast in high-velocity frictional strength across the plate-boundary thrust: the friction coefficient of frontal prism sediments (hemipelagic mudstones) in hanging wall is 0.1-0.2, while that in subducting sediments (hemipelagic to pelagic mudstones and chert) in footwall increases to 0.2-0.4. The friction coefficient of smectite-rich pelagic clay in the plate-boundary thrust is ~0.1, which is consistent with that obtained from high-velocity (1.3 m/s) friction experiments and temperature measurements. We conclude that surface drilling torque provides useful data to obtain a continuous downhole frictional strength.

High power laser-mechanical drilling bit and methods of use

DOEpatents

Grubb, Daryl L.; Kolachalam, Sharath K.; Faircloth, Brian O.; Rinzler, Charles C.; Allen, Erik C.; Underwood, Lance D.; Zediker, Mark S.

2017-02-07

An apparatus with a high power laser-mechanical bit for use with a laser drilling system and a method for advancing a borehole. The laser-mechanical bit has a beam path and mechanical removal devices that provide for the removal of laser-affected rock to advance a borehole.

Drill Bit Tip on Mars Rover Curiosity, Side View

NASA Image and Video Library

2013-02-04

The shape of the tip of the bit in the drill of NASA Mars rover Curiosity is apparent in this view recorded by the remote micro-imager in the rover ChemCam instrument on Mars. Jan. 29, 2012; the bit is about 0.6 inch 1.6 centimeters wide.

Rotary steerable motor system for underground drilling

DOEpatents

Turner, William E.; Perry, Carl A.; Wassell, Mark E.; Barbely, Jason R.; Burgess, Daniel E.; Cobern, Martin E.

2010-07-27

A preferred embodiment of a system for rotating and guiding a drill bit in an underground bore includes a drilling motor and a drive shaft coupled to drilling motor so that drill bit can be rotated by the drilling motor. The system further includes a guidance module having an actuating arm movable between an extended position wherein the actuating arm can contact a surface of the bore and thereby exert a force on the housing of the guidance module, and a retracted position.

Rotary steerable motor system for underground drilling

DOEpatents

Turner, William E [Durham, CT; Perry, Carl A [Middletown, CT; Wassell, Mark E [Kingwood, TX; Barbely, Jason R [Middletown, CT; Burgess, Daniel E [Middletown, CT; Cobern, Martin E [Cheshire, CT

2008-06-24

A preferred embodiment of a system for rotating and guiding a drill bit in an underground bore includes a drilling motor and a drive shaft coupled to drilling motor so that drill bit can be rotated by the drilling motor. The system further includes a guidance module having an actuating arm movable between an extended position wherein the actuating arm can contact a surface of the bore and thereby exert a force on the housing of the guidance module, and a retracted position.

PDC bits: What`s needed to meet tomorrow`s challenge

DOE Office of Scientific and Technical Information (OSTI.GOV)

Warren, T.M.; Sinor, L.A.

1994-12-31

When polycrystalline diamond compact (PDC) bits were introduced in the mid-1970s they showed tantalizingly high penetration rates in laboratory drilling tests. Single cutter tests indicated that they had the potential to drill very hard rocks. Unfortunately, 20 years later we`re still striving to reach the potential that these bits seem to have. Many problems have been overcome, and PDC bits have offered capabilities not possible with roller cone bits. PDC bits provide the most economical bit choice in many areas, but their limited durability has hampered their application in many other areas.

Ultrasonic/Sonic Rotary-Hammer Drills

NASA Technical Reports Server (NTRS)

Badescu, Mircea; Sherrit, Stewart; Bar-Cohen, Yoseph; Bao, Xiaoqi; Kassab, Steve

2010-01-01

Ultrasonic/sonic rotary-hammer drill (USRoHD) is a recent addition to the collection of apparatuses based on ultrasonic/sonic drill corer (USDC). As described below, the USRoHD has several features, not present in a basic USDC, that increase efficiency and provide some redundancy against partial failure. USDCs and related apparatuses were conceived for boring into, and/or acquiring samples of, rock or other hard, brittle materials of geological interest. They have been described in numerous previous NASA Tech Briefs articles. To recapitulate: A USDC can be characterized as a lightweight, lowpower, piezoelectrically driven jackhammer in which ultrasonic and sonic vibrations are generated and coupled to a tool bit. A basic USDC includes a piezoelectric stack, an ultrasonic transducer horn connected to the stack, a free mass ( free in the sense that it can bounce axially a short distance between hard stops on the horn and the bit), and a tool bit. The piezoelectric stack creates ultrasonic vibrations that are mechanically amplified by the horn. The bouncing of the free mass between the hard stops generates the sonic vibrations. The combination of ultrasonic and sonic vibrations gives rise to a hammering action (and a resulting chiseling action at the tip of the tool bit) that is more effective for drilling than is the microhammering action of ultrasonic vibrations alone. The hammering and chiseling actions are so effective that unlike in conventional twist drilling, little applied axial force is needed to make the apparatus advance into the material of interest. There are numerous potential applications for USDCs and related apparatuses in geological exploration on Earth and on remote planets. In early USDC experiments, it was observed that accumulation of cuttings in a drilled hole causes the rate of penetration of the USDC to decrease steeply with depth, and that the rate of penetration can be increased by removing the cuttings. The USRoHD concept provides for removal of cuttings in the same manner as that of a twist drill: An USRoHD includes a USDC and a motor with gearhead (see figure). The USDC provides the bit hammering and the motor provides the bit rotation. Like a twist drill bit, the shank of the tool bit of the USRoHD is fluted. As in the operation of a twist drill, the rotation of the fluted drill bit removes cuttings from the drilled hole. The USRoHD tool bit is tipped with a replaceable crown having cutting teeth on its front surface. The teeth are shaped to promote fracturing of the rock face through a combination of hammering and rotation of the tool bit. Helical channels on the outer cylindrical surface of the crown serve as a continuation of the fluted surface of the shank, helping to remove cuttings. In the event of a failure of the USDC, the USRoHD can continue to operate with reduced efficiency as a twist drill. Similarly, in the event of a failure of the gearmotor, the USRoHD can continue to operate with reduced efficiency as a USDC.

Optimization of Mud Hammer Drilling Performance--A Program to Benchmark the Viability of Advanced Mud Hammer Drilling

DOE Office of Scientific and Technical Information (OSTI.GOV)

Arnis Judzis

2006-03-01

Operators continue to look for ways to improve hard rock drilling performance through emerging technologies. A consortium of Department of Energy, operator and industry participants put together an effort to test and optimize mud driven fluid hammers as one emerging technology that has shown promise to increase penetration rates in hard rock. The thrust of this program has been to test and record the performance of fluid hammers in full scale test conditions including, hard formations at simulated depth, high density/high solids drilling muds, and realistic fluid power levels. This paper details the testing and results of testing two 7more » 3/4 inch diameter mud hammers with 8 1/2 inch hammer bits. A Novatek MHN5 and an SDS Digger FH185 mud hammer were tested with several bit types, with performance being compared to a conventional (IADC Code 537) tricone bit. These tools functionally operated in all of the simulated downhole environments. The performance was in the range of the baseline ticone or better at lower borehole pressures, but at higher borehole pressures the performance was in the lower range or below that of the baseline tricone bit. A new drilling mode was observed, while operating the MHN5 mud hammer. This mode was noticed as the weight on bit (WOB) was in transition from low to high applied load. During this new ''transition drilling mode'', performance was substantially improved and in some cases outperformed the tricone bit. Improvements were noted for the SDS tool while drilling with a more aggressive bit design. Future work includes the optimization of these or the next generation tools for operating in higher density and higher borehole pressure conditions and improving bit design and technology based on the knowledge gained from this test program.« less

Acoustic Emission Measurements for Tool Wear Evaluation in Drilling

NASA Astrophysics Data System (ADS)

Gómez, Martín P.; Migliori, Julio; Ruzzante, José E.; D'Attellis, Carlos E.

2009-03-01

In this work, the tool condition in a drilling process of SAE 1040 steel samples was studied by means of acoustic emission. The studied drill bits were modified with artificial and real failures, such as different degrees of wear in the cutting edge and in the outer corner. Some correlation between mean power of the acoustic emission parameters and the drill bit wear condition was found.

Development and testing of a Mudjet-augmented PDC bit.

DOE Office of Scientific and Technical Information (OSTI.GOV)

Black, Alan; Chahine, Georges; Raymond, David Wayne

2006-01-01

This report describes a project to develop technology to integrate passively pulsating, cavitating nozzles within Polycrystalline Diamond Compact (PDC) bits for use with conventional rig pressures to improve the rock-cutting process in geothermal formations. The hydraulic horsepower on a conventional drill rig is significantly greater than that delivered to the rock through bit rotation. This project seeks to leverage this hydraulic resource to extend PDC bits to geothermal drilling.

Experimental Study on Longmaxi Shale Breaking Mechanism with Micro-PDC Bit

NASA Astrophysics Data System (ADS)

Wang, Teng; Xiao, Xiaohua; Zhu, Haiyan; Zhao, Jingying; Li, Yuheng; Lu, Ming

2017-10-01

China has abundant shale gas resource, but its geological conditions are complicated. This work sought to find the shale breaking mechanism with the polycrystalline diamond compact (PDC) bit when drilling the shale that is rich in stratification. Therefore, a laboratory-scale drilling device based on a drilling machine is developed. The influences of Longmaxi shale stratification on drilling parameters in the drilling process with micro-PDC bit are investigated. Six groups of drilling experiments with six inclination angles ( β = 0°, 15°, 30°, 45°, 60° and 90°), total thirty-six groups, are carried out. The weight on bit reaches the maximum value at β = 30° and reaches the minimum value at β = 0°. The biggest torque value is at β = 30°, and the smaller torque values are at β = 15°, β = 45° and β = 60°. When the inclination angle is between 30° and 60°, the shale fragmentation volume is larger. The inclination angle β = 0° is beneficial, and β = 15° and β = 60° are detrimental to controlling the drilling direction in the Longmaxi shale gas formation.

Single Piezo-Actuator Rotary-Hammering Drill

NASA Technical Reports Server (NTRS)

Sherrit, Stewart; Bao, Xiaoqi; Badescu, Mircea; Bar-Cohen, Yoseph

2011-01-01

This innovation comprises a compact drill that uses low-axial preload, via vibrations, that fractures the rock under the bit kerf, and rotates the bit to remove the powdered cuttings while augmenting the rock fracture via shear forces. The vibrations fluidize the powered cuttings inside the flutes around the bit, reducing the friction with the auger surface. These combined actions reduce the consumed power and the heating of the drilled medium, helping to preserve the pristine content of the produced samples. The drill consists of an actuator that simultaneously impacts and rotates the bit by applying force and torque via a single piezoelectric stack actuator without the need for a gearbox or lever mechanism. This reduces the development/fabrication cost and complexity. The piezoelectric actuator impacts the surface and generates shear forces, fragmenting the drilled medium directly under the bit kerf by exceeding the tensile and/or shear strength of the struck surface. The percussive impact action of the actuator leads to penetration of the medium by producing a zone of finely crushed rock directly underneath the struck location. This fracturing process is highly enhanced by the shear forces from the rotation and twisting action. To remove the formed cuttings, the bit is constructed with an auger on its internal or external surface. One of the problems with pure hammering is that, as the teeth become embedded in the sample, the drilling efficiency drops unless the teeth are moved away from the specific footprint location. By rotating the teeth, they are moved to areas that were not fragmented, and thus the rock fracturing is enhanced via shear forces. The shear motion creates ripping or chiseling action to produce larger fragments to increase the drilling efficiency, and to reduce the required power. The actuator of the drill consists of a piezoelectric stack that vibrates the horn. The stack is compressed by a bolt between the backing and the horn in order to prevent it from being subjected to tensile stress that will cause it to fail. The backing is intended to transfer the generated mechanical vibrations towards the horn. In order to cause rotation, the horn is configured asymmetrically with helical segments and, upon impacting the bit, it introduces longitudinal along the axis of the actuator and tangential force causing twisting action that rotates the bit. The longitudinal component of the vibrations of the stack introduces percussion impulses between the bit and the rock to fracture it when the ultimate strain is exceeded under the bit.

Effects of drilling parameters in numerical simulation to the bone temperature elevation

NASA Astrophysics Data System (ADS)

Akhbar, Mohd Faizal Ali; Malik, Mukhtar; Yusoff, Ahmad Razlan

2018-04-01

Drilling into the bone can produce significant amount of heat which can cause bone necrosis. Understanding the drilling parameters influence to the heat generation is necessary to prevent thermal necrosis to the bone. The aim of this study is to investigate the influence of drilling parameters on bone temperature elevation. Drilling simulations of various combinations of drill bit diameter, rotational speed and feed rate were performed using finite element software DEFORM-3D. Full-factorial design of experiments (DOE) and two way analysis of variance (ANOVA) were utilised to examine the effect of drilling parameters and their interaction influence on the bone temperature. The maximum bone temperature elevation of 58% was demonstrated within the range in this study. Feed rate was found to be the main parameter to influence the bone temperature elevation during the drilling process followed by drill diameter and rotational speed. The interaction between drill bit diameter and feed rate was found to be significantly influence the bone temperature. It is discovered that the use of low rotational speed, small drill bit diameter and high feed rate are able to minimize the elevation of bone temperature for safer surgical operations.

Development of a Tool Condition Monitoring System for Impregnated Diamond Bits in Rock Drilling Applications

NASA Astrophysics Data System (ADS)

Perez, Santiago; Karakus, Murat; Pellet, Frederic

2017-05-01

The great success and widespread use of impregnated diamond (ID) bits are due to their self-sharpening mechanism, which consists of a constant renewal of diamonds acting at the cutting face as the bit wears out. It is therefore important to keep this mechanism acting throughout the lifespan of the bit. Nonetheless, such a mechanism can be altered by the blunting of the bit that ultimately leads to a less than optimal drilling performance. For this reason, this paper aims at investigating the applicability of artificial intelligence-based techniques in order to monitor tool condition of ID bits, i.e. sharp or blunt, under laboratory conditions. Accordingly, topologically invariant tests are carried out with sharp and blunt bits conditions while recording acoustic emissions (AE) and measuring-while-drilling variables. The combined output of acoustic emission root-mean-square value (AErms), depth of cut ( d), torque (tob) and weight-on-bit (wob) is then utilized to create two approaches in order to predict the wear state condition of the bits. One approach is based on the combination of the aforementioned variables and another on the specific energy of drilling. The two different approaches are assessed for classification performance with various pattern recognition algorithms, such as simple trees, support vector machines, k-nearest neighbour, boosted trees and artificial neural networks. In general, Acceptable pattern recognition rates were obtained, although the subset composed by AErms and tob excels due to the high classification performances rates and fewer input variables.

Development of a Piezoelectric Rotary Hammer Drill

NASA Technical Reports Server (NTRS)

Domm, Lukas N.

2011-01-01

The Piezoelectric Rotary Hammer Drill is designed to core through rock using a combination of rotation and high frequency hammering powered by a single piezoelectric actuator. It is designed as a low axial preload, low mass, and low power device for sample acquisition on future missions to extraterrestrial bodies. The purpose of this internship is to develop and test a prototype of the Piezoelectric Rotary Hammer Drill in order to verify the use of a horn with helical or angled cuts as a hammering and torque inducing mechanism. Through an iterative design process using models in ANSYS Finite Element software and a Mason's Equivalent Circuit model in MATLAB, a horn design was chosen for fabrication based on the predicted horn tip motion, electromechanical coupling, and neutral plane location. The design was then machined and a test bed assembled. The completed prototype has proven that a single piezoelectric actuator can be used to produce both rotation and hammering in a drill string through the use of a torque inducing horn. Final data results include bit rotation produced versus input power, and best drilling rate achieved with the prototype.

Temperature changes and chondrocyte death during drilling in a bovine cartilage model and chondroprotection by modified irrigation solutions.

PubMed

Farhan-Alanie, Muhamed M H; Hall, Andrew C

2014-11-01

Drilling into cartilage/bone is often required for orthopaedic surgery. While drilling into bone has been studied, the response of cartilage has received little attention. We have measured cartilage and drill bit temperatures during drilling and quantified the zone of chondrocyte death (ZCD) around the hole in the presence/absence of irrigation solutions. Drilling was performed using a 1.5-mm orthopaedic drill bit applied to bovine metatarsophalangeal joints and temperatures recorded by infrared camera. Osteochondral explants were then incubated with 5-chloromethylfluorescein diacetate (CMFDA) and propidium iodide (PI) to label living/dead chondrocytes respectively. The width of the ZCD was quantified by confocal laser scanning microscopy (CLSM) and image analysis. Without irrigation, the ZCD following drilling for two seconds was 135 ± 15 μm and this increased (>fourfold, P < 0.001) with five seconds of drilling. Irrigation reduced the ZCD following drilling for both two and five seconds (P < 0.05, P < 0.001 respectively) to the same level (approx. 60 μm). Without irrigation, drill bit and cartilage temperature increased rapidly to >265 and 119 °C respectively, whereas the camera saturated at >282 °C during drilling for five seconds. With irrigation, the drill bit temperature was significantly reduced during drilling for two and five seconds (approx. 90 °C) with negligible change in cartilage temperature. Drilling while irrigating with hyperosmotic saline (600 mOsm) reduced (P < 0.01) the ZCD compared to saline, whereas chondrocyte death was increased (P < 0.01) by Ca(2+) saline (5 mM). Reducing temperature during drilling by irrigation markedly suppressed, but did not abolish chondrocyte death. Optimising the irrigation solution by raising osmolarity and reducing Ca(2+) content significantly reduced chondrocyte death during drilling and may be clinically beneficial.

Drill Bit Tip on Mars Rover Curiosity, Head-on View

NASA Image and Video Library

2013-02-04

This head-on view shows the tip of the drill bit on NASA Mars rover Curiosity. The view merges two exposures taken by the remote micro-imager in the rover ChemCam instrument at different focus settings.

Deposition and characterization of TiAlSiN nanocomposite coatings prepared by reactive pulsed direct current unbalanced magnetron sputtering

NASA Astrophysics Data System (ADS)

Barshilia, Harish C.; Ghosh, Moumita; Shashidhara; Ramakrishna, Raja; Rajam, K. S.

2010-08-01

This work reports the performance of high speed steel drill bits coated with TiAlSiN nanocomposite coating at different Si contents (5.5-8.1 at.%) prepared using a four-cathode reactive pulsed direct current unbalanced magnetron sputtering system. The surface morphology of the as-deposited coatings was characterized using field emission scanning electron microscopy. The crystallographic structure, chemical composition and bonding structure were evaluated using X-ray diffraction, energy-dispersive X-ray analysis, X-ray photoelectron spectroscopy, respectively. The corrosion behavior, mechanical properties and thermal stability of TiAlSiN nanocomposite coatings were also studied using potentiodynamic polarization, nanoindentation and Raman spectroscopy, respectively. The TiAlSiN coating thickness was approximately 2.5-2.9 μm. These coatings exhibited a maximum hardness of 38 GPa at a silicon content of approximately 6.9 at.% and were stable in air up to 850 °C. For the performance evaluation, the TiAlSiN coated drills were tested under accelerated machining conditions by drilling a 12 mm thick 304 stainless steel plate. Under dry conditions the uncoated drill bits failed after drilling 50 holes, whereas, TiAlSiN coated drill bits (Si = 5.5 at.%) drilled 714 holes before failure. Results indicated that for TiAlSiN coated drill bits the tool life increased by a factor of more than 14.

Study on drilling induced delamination of woven kenaf fiber reinforced epoxy composite using carbide drills

NASA Astrophysics Data System (ADS)

Suhaily, M.; Hassan, C. H. Che; Jaharah, A. G.; Azmi, H.; Afifah, M. A.; Khairusshima, M. K. Nor

2018-04-01

In this research study, it presents the influences of drilling parameters on the delamination factor during the drilling of woven kenaf fiber reinforced epoxy composite laminates when using the carbide drill bits. The purpose of this study is to investigate the influence of drilling parameters such as cutting speed, feed rate and drill sizes on the delamination produced when drilling woven kenaf reinforced epoxy composite using the non-coated carbide drill bits. The damage generated on the woven kenaf reinforced epoxy composite laminates were observed both at the entrance and exit surface during the drilling operation. The experiments were conducted according to the Box Behnken experimental designs. The results indicated that the drill diameter has a significant influence on the delamination when drilling the woven kenaf fiber reinforced epoxy composites.

About creation of machines for rock destruction with formation of apertures of various cross-sections

NASA Astrophysics Data System (ADS)

Zhukov, I. A.; Dvornikov, L. T.; Nikitenko, S. M.

2016-04-01

The article presents the results of the experimental research of the high strength rock destruction by a bladeless tool. Rational circuit designs of disposing of indenters in the impact part of the drill bits and a diamond tool are justified. New constructive solutions of reinforcing bladeless drill bits, which allow drilling blast-holes of the various cross-section, are shown.

Self-Advancing Step-Tap Drills

NASA Technical Reports Server (NTRS)

Pettit, Donald R.; Camarda, Charles J.; Penner, Ronald K.; Franklin, Larry D.

2007-01-01

Self-advancing tool bits that are hybrids of drills and stepped taps make it possible to form threaded holes wider than about 1/2 in. (about 13 mm) without applying any more axial force than is necessary for forming narrower pilot holes. These self-advancing stepped-tap drills were invented for use by space-suited astronauts performing repairs on reinforced carbon/carbon space-shuttle leading edges during space walks, in which the ability to apply axial drilling forces is severely limited. Self-advancing stepped-tap drills could also be used on Earth for making wide holes without applying large axial forces. A self-advancing stepped-tap drill (see figure) includes several sections having progressively larger diameters, typically in increments between 0.030 and 0.060 in. (between about 0.8 and about 1.5 mm). The tip section, which is the narrowest, is a pilot drill bit that typically has a diameter between 1/8 and 3/16 in. (between about 3.2 and about 4.8 mm). The length of the pilot-drill section is chosen, according to the thickness of the object to be drilled and tapped, so that the pilot hole is completed before engagement of the first tap section. Provided that the cutting-edge geometry of the drill bit is optimized for the material to be drilled, only a relatively small axial force [typically of the order of a few pounds (of the order of 10 newtons)] must be applied during drilling of the pilot hole. Once the first tap section engages the pilot hole, it is no longer necessary for the drill operator to apply axial force: the thread engagement between the tap and the workpiece provides the axial force to advance the tool bit. Like the pilot-drill section, each tap section must be long enough to complete its hole before engagement of the next, slightly wider tap section. The precise values of the increments in diameter, the thread pitch, the rake angle of the tap cutting edge, and other geometric parameters of the tap sections must be chosen, in consideration of the workpiece material and thickness, to prevent stripping of threads during the drilling/tapping operation. A stop-lip or shoulder at the shank end of the widest tap section prevents further passage of the tool bit through the hole.

Rock bit requires no flushing medium to maintain drilling speed

NASA Technical Reports Server (NTRS)

1965-01-01

Steel drill bit having terraces of teeth intersected by spiral grooves with teeth permits the boring of small holes through rock with low power. The cuttings are stored in a chamber behind the cutting head. Could be used as sampling device.

Derivation and experimental validation of an analytical criterion for the identification of self-excited modes in drilling systems

NASA Astrophysics Data System (ADS)

Hohl, Andreas; Tergeist, Mathias; Oueslati, Hatem; Jain, Jayesh R.; Herbig, Christian; Ostermeyer, Georg-Peter; Reckmann, Hanno

2015-04-01

Drilling system applications are subject to torsional vibrations that are induced by self-excitation mechanisms. A common mechanism is a falling characteristic of contact or cutting forces with respect to the relative velocity between the bit and the formation. To mitigate the effects of this mechanism, it is important to identify modes that are the most likely to be excited. However, in complex structures the identification of critical mode shapes is no trivial task. This paper discusses a criterion derived to identify critical torsional modes in drilling systems that are prone to self-excitation. Basic assumptions are a falling (velocity-weakening) characteristic of the contact forces and only one contributing mode. Multiple contact forces along the structure can be considered with different contact characteristics. Contributing parameters are angular eigenfrequency, deflection of the mode shape at the contact points, modal damping of the examined mode, and the slope of the characteristic of the contact forces at the operating point. In a case study of a drilling system the derived criterion is tested. The case study focuses on torsional vibrations excited by cutting forces observed in field measurements with high amplitudes and accelerations. The corresponding modes are localized to the so-called bottomhole assembly (BHA) at the end of the drilling system. Numerical results from a finite element analysis are compared to downhole measurements to verify the critical modes that are identified with the criterion. In addition, mass and stiffness changes along the structure are intentionally induced to beneficially influence mode shapes. Results indicate that reducing the mode shape at the source of vibration (bit) decreases the excitability of this mode shape.

Percussive Augmenter of Rotary Drills (PARoD)

NASA Technical Reports Server (NTRS)

Badescu, Mircea; Hasenoehrl, Jennifer; Bar-Cohen, Yoseph; Sherrit, Stewart; Bao, Xiaoqi; Chang, Zensheu; Ostlund, Patrick; Aldrich, Jack

2013-01-01

Increasingly, NASA exploration mission objectives include sample acquisition tasks for in-situ analysis or for potential sample return to Earth. To address the requirements for samplers that could be operated at the conditions of the various bodies in the solar system, a piezoelectric actuated percussive sampling device was developed that requires low preload (as low as 10 N) which is important for operation at low gravity. This device can be made as light as 400 g, can be operated using low average power, and can drill rocks as hard as basalt. Significant improvement of the penetration rate was achieved by augmenting the hammering action by rotation and use of a fluted bit to provide effective cuttings removal. Generally, hammering is effective in fracturing drilled media while rotation of fluted bits is effective in cuttings removal. To benefit from these two actions, a novel configuration of a percussive mechanism was developed to produce an augmenter of rotary drills. The device was called Percussive Augmenter of Rotary Drills (PARoD). A breadboard PARoD was developed with a 6.4 mm (0.25 in) diameter bit and was demonstrated to increase the drilling rate of rotation alone by 1.5 to over 10 times. The test results of this configuration were published in a previous publication. Further, a larger PARoD breadboard with a 50.8 mm (2.0 in) diameter bit was developed and tested. This paper presents the design, analysis and test results of the large diameter bit percussive augmenter.

Optimization of Operating Parameters for Minimum Mechanical Specific Energy in Drilling

DOE Office of Scientific and Technical Information (OSTI.GOV)

Hamrick, Todd

2011-01-01

Efficiency in drilling is measured by Mechanical Specific Energy (MSE). MSE is the measure of the amount of energy input required to remove a unit volume of rock, expressed in units of energy input divided by volume removed. It can be expressed mathematically in terms of controllable parameters; Weight on Bit, Torque, Rate of Penetration, and RPM. It is well documented that minimizing MSE by optimizing controllable factors results in maximum Rate of Penetration. Current methods for computing MSE make it possible to minimize MSE in the field only through a trial-and-error process. This work makes it possible to computemore » the optimum drilling parameters that result in minimum MSE. The parameters that have been traditionally used to compute MSE are interdependent. Mathematical relationships between the parameters were established, and the conventional MSE equation was rewritten in terms of a single parameter, Weight on Bit, establishing a form that can be minimized mathematically. Once the optimum Weight on Bit was determined, the interdependent relationship that Weight on Bit has with Torque and Penetration per Revolution was used to determine optimum values for those parameters for a given drilling situation. The improved method was validated through laboratory experimentation and analysis of published data. Two rock types were subjected to four treatments each, and drilled in a controlled laboratory environment. The method was applied in each case, and the optimum parameters for minimum MSE were computed. The method demonstrated an accurate means to determine optimum drilling parameters of Weight on Bit, Torque, and Penetration per Revolution. A unique application of micro-cracking is also presented, which demonstrates that rock failure ahead of the bit is related to axial force more than to rotation speed.« less

Numerical Simulation of Bottomhole Flow Field Structure in Particle Impact Drilling

NASA Astrophysics Data System (ADS)

Zhou, Weidong; Huang, Jinsong; Li, Luopeng

2018-01-01

In order to quantitatively describe the flow field distribution of the PID drilling bit in the bottomhole working condition, the influence of the fluid properties (pressure and viscosity) on the flow field of the bottom hole and the erosion and wear law of the drill body are compared. The flow field model of the eight - inch semi - vertical borehole drilling bit was established by CFX software. The working state of the jet was returned from the inlet of the drill bit to the nozzle outlet and flowed out at the bottom of the nozzle. The results show that there are irregular three-dimensional motion of collision and bounce after the jetting, resulting in partial impact on the drill body and causing impact and damage to the cutting teeth. The jet of particles emitted by different nozzles interfere with each other and affect the the bottom of the impact pressure; reasonable nozzle position can effectively reduce these interference.

Effects of specialized drill bits on hole defects of CFRP laminates

NASA Astrophysics Data System (ADS)

Li, Chao; Xu, Jinyang; Chen, Ming

2018-05-01

Drilling is a conventional machining process widely applied to carbon fiber reinforced plastics (CFRP) for the riveting and fastening purposes in the aerospace and automotive industries. However, the machining mechanism of CFRP composites differ significantly from that of homogeneous metal alloys owing to their prominent anisotropy and heterogeneity. Serious hole defects such as fiber pullout, matrix debonding and delamination are generally produced during the hole-making process, resulting in the poor machined surface quality, low fatigue durability or even the part rejections. In order to minimize the defects especially the delamination damage in composites drilling, specialized drill bits are often a primary choice being widely adopted in a real production. This paper aims to study the effects of two drills differing in geometrical characteristics during the drilling of CFRP laminates. A number of drilling experiments were carried out with the aim to evaluate the drilling performance of different drill bits. A scanning electron microscope (SEM) was used to observe the drilled surfaces to study the surface roughness. A high frequency scanning acoustic microscope (SAM) was applied to characterize the drilled hole morphologies with a particular focus on the delamination damage occurring in the CFRP laminates. The obtained results indicate that the fiber orientation relative to the cutting direction is a key factor affecting hole morphology and hole wall defects can be reduced by utilizing specialized drill geometries. Moreover, the dagger drill was confirmed outperforming the brad spur drill from the aspect of reducing drilling-induced delamination.

Drilling and Caching Architecture for the Mars2020 Mission

NASA Astrophysics Data System (ADS)

Zacny, K.

2013-12-01

We present a Sample Acquisition and Caching (SAC) architecture for the Mars2020 mission and detail how the architecture meets the sampling requirements described in the Mars2020 Science Definition Team (SDT) report. The architecture uses 'One Bit per Core' approach. Having dedicated bit for each rock core allows a reduction in the number of core transfer steps and actuators and this reduces overall mission risk. It also alleviates the bit life problem, eliminates cross contamination, and aids in hermetic sealing. An added advantage is faster drilling time, lower power, lower energy, and lower Weight on Bit (which reduces Arm preload requirements). To enable replacing of core samples, the drill bits are based on the BigTooth bit design. The BigTooth bit cuts a core diameter slightly smaller than the imaginary hole inscribed by the inner surfaces of the bits. Hence the rock core could be much easier ejected along the gravity vector. The architecture also has three additional types of bits that allow analysis of rocks. Rock Abrasion and Brushing Bit (RABBit) allows brushing and grinding of rocks in the same was as Rock Abrasion Tool does on MER. PreView bit allows viewing and analysis of rock core surfaces. Powder and Regolith Acquisition Bit (PRABit) captures regolith and rock powder either for in situ analysis or sample return. PRABit also allows sieving capabilities. The architecture can be viewed here: http://www.youtube.com/watch?v=_-hOO4-zDtE

Testing of the Prototype Mars Drill and Sample Acquisition System in the Mars Analog Site of the Antarctica's Dry Valleys

NASA Astrophysics Data System (ADS)

Zacny, K.; Paulsen, G.; McKay, C.; Glass, B. J.; Marinova, M.; Davila, A. F.; Pollard, W. H.; Jackson, A.

2011-12-01

We report on the testing of the one meter class prototype Mars drill and cuttings sampling system, called the IceBreaker in the Dry Valleys of Antarctica. The drill consists of a rotary-percussive drill head, a sampling auger with a bit at the end having an integrated temperature sensor, a Z-stage for advancing the auger into the ground, and a sampling station for moving the augered ice shavings or soil cuttings into a sample cup. In November/December of 2010, the IceBreaker drill was tested in the Uni-versity Valley (within the Beacon Valley region of the Antarctic Dry Valleys). University Valley is a good analog to the Northern Polar Regions of Mars because a layer of dry soil lies on top of either ice-cemeted ground or massive ice (depending on the location within the valley). That is exactly what the 2007 Phoenix mission discovered on Mars. The drill demonstrated drilling in ice-cemented ground and in massive ice at the 1-1-100-100 level; that is the drill reached 1 meter in 1 hour with 100 Watts of power and 100 Newton Weight on Bit. This corresponds to an average energy of 100 Whr. At the same time, the bit temperature measured by the bit thermocouple did not exceed more than 10 °C above the formation temperature. The temperature also never exceeded freezing, which minimizes chances of getting stuck and also of altering the materials that are being sampled and analyzed. The samples in the forms of cuttings were acquired every 10 cm intervals into sterile bags. These tests have shown that drilling on Mars, in ice cemented ground with limited power, energy and Weight on Bit, and collecting samples in discrete depth intervals is possible within the given mass, power, and energy levels of a Phoenix-size lander and within the duration of a Phoenix-like mission.

Smaller Footprint Drilling System for Deep and Hard Rock Environments; Feasibility of Ultra-High-Speed Diamond Drilling

DOE Office of Scientific and Technical Information (OSTI.GOV)

Arnis Judzis; Alan Black; Homer Robertson

2006-03-01

The two phase program addresses long-term developments in deep well and hard rock drilling. TerraTek believes that significant improvements in drilling deep hard rock will be obtained by applying ultra-high rotational speeds (greater than 10,000 rpm). The work includes a feasibility of concept research effort aimed at development that will ultimately result in the ability to reliably drill ''faster and deeper'' possibly with smaller, more mobile rigs. The principle focus is on demonstration testing of diamond bits rotating at speeds in excess of 10,000 rpm to achieve high rate of penetration (ROP) rock cutting with substantially lower inputs of energymore » and loads. The significance of the ultra-high rotary speed drilling system is the ability to drill into rock at very low weights on bit and possibly lower energy levels. The drilling and coring industry today does not practice this technology. The highest rotary speed systems in oil field and mining drilling and coring today run less than 10,000 rpm--usually well below 5,000 rpm. This document details the progress to date on the program entitled ''Smaller Footprint Drilling System for Deep and Hard Rock Environments: Feasibility of Ultra-High-Speed Diamond Drilling'' for the period starting 1 October 2004 through 30 September 2005. Additionally, research activity from 1 October 2005 through 28 February 2006 is included in this report: (1) TerraTek reviewed applicable literature and documentation and convened a project kick-off meeting with Industry Advisors in attendance. (2) TerraTek designed and planned Phase I bench scale experiments. Some difficulties continue in obtaining ultra-high speed motors. Improvements have been made to the loading mechanism and the rotational speed monitoring instrumentation. New drill bit designs have been provided to vendors for production. A more consistent product is required to minimize the differences in bit performance. A test matrix for the final core bit testing program has been completed. (3) TerraTek is progressing through Task 3 ''Small-scale cutting performance tests''. (4) Significant testing has been performed on nine different rocks. (5) Bit balling has been observed on some rock and seems to be more pronounces at higher rotational speeds. (6) Preliminary analysis of data has been completed and indicates that decreased specific energy is required as the rotational speed increases (Task 4). This data analysis has been used to direct the efforts of the final testing for Phase I (Task 5). (7) Technology transfer (Task 6) has begun with technical presentations to the industry (see Judzis).« less

Can a surgeon drill accurately at a specified angle?

PubMed Central

Brioschi, Valentina; Cook, Jodie; Arthurs, Gareth I

2016-01-01

Objectives To investigate whether a surgeon can drill accurately a specified angle and whether surgeon experience, task repetition, drill bit size and perceived difficulty influence drilling angle accuracy. Methods The sample population consisted of final-year students (n=25), non-specialist veterinarians (n=22) and board-certified orthopaedic surgeons (n=8). Each participant drilled a hole twice in a horizontal oak plank at 30°, 45°, 60°, 80°, 85° and 90° angles with either a 2.5  or a 3.5 mm drill bit. Participants then rated the perceived difficulty to drill each angle. The true angle of each hole was measured using a digital goniometer. Results Greater drilling accuracy was achieved at angles closer to 90°. An error of ≤±4° was achieved by 84.5 per cent of participants drilling a 90° angle compared with approximately 20 per cent of participants drilling a 30–45° angle. There was no effect of surgeon experience, task repetition or drill bit size on the mean error for intended versus achieved angle. Increased perception of difficulty was associated with the more acute angles and decreased accuracy, but not experience level. Clinical significance This study shows that surgeon ability to drill accurately (within ±4° error) is limited, particularly at angles ≤60°. In situations where drill angle is critical, use of computer-assisted navigation or custom-made drill guides may be preferable. PMID:27547423

Percussive Force Magnitude in Permafrost

NASA Technical Reports Server (NTRS)

Eustes, A. W., III; Bridgford, E.; Tischler, A.; Wilcox, B. H.

2000-01-01

An in-depth look at percussive drilling shows that the transmission efficiency is very important; however, data for percussive drilling in hard rock or permafrost is rarely available or the existing data are very old. Transmission efficiency can be used as a measurement of the transmission of the energy in the piston to the drill steel or bit and from the bit to the rock. Having a plane and centralized impact of the piston on the drill steel can optimize the transmission efficiency from the piston to the drill steel. A transmission efficiency of near 100% between piston and drill steel is possible. The transmission efficiency between bit and rock is dependent upon the interaction within the entire system. The main factors influencing this transmission efficiency are the contact area between cutting structure and surrounding rock (energy loss due to friction heat), damping characteristics of the surrounding rock (energy dampening), and cuttings transport. Some of these parameters are not controllable. To solve the existing void regarding available drilling data, an experiment for gathering energy data in permafrost for percussive drilling was designed. Fifteen artificial permafrost samples were prepared. The samples differed in the grain size distribution to observe a possible influence of the grain size distribution on the drilling performance. The samples were then manually penetrated (with a sledge-hammer) with two different spikes.

Results of NanTroSEIZE Expeditions Stages 1 & 2: Deep-sea Coring Operations on-board the Deep-sea Drilling Vessel Chikyu and Development of Coring Equipment for Stage 3

NASA Astrophysics Data System (ADS)

Shinmoto, Y.; Wada, K.; Miyazaki, E.; Sanada, Y.; Sawada, I.; Yamao, M.

2010-12-01

The Nankai-Trough Seismogenic Zone Experiment (NanTroSEIZE) has carried out several drilling expeditions in the Kumano Basin off the Kii-Peninsula of Japan with the deep-sea scientific drilling vessel Chikyu. Core sampling runs were carried out during the expeditions using an advanced multiple wireline coring system which can continuously core into sections of undersea formations. The core recovery rate with the Rotary Core Barrel (RCB) system was rather low as compared with other methods such as the Hydraulic Piston Coring System (HPCS) and Extended Shoe Coring System (ESCS). Drilling conditions such as hole collapse and sea conditions such as high ship-heave motions need to be analyzed along with differences in lithology, formation hardness, water depth and coring depth in order to develop coring tools, such as the core barrel or core bit, that will yield the highest core recovery and quality. The core bit is especially important in good recovery of high quality cores, however, the PDC cutters were severely damaged during the NanTroSEIZE Stages 1 & 2 expeditions due to severe drilling conditions. In the Stage 1 (riserless coring) the average core recovery was rather low at 38 % with the RCB and many difficulties such as borehole collapse, stick-slip and stuck pipe occurred, causing the damage of several of the PDC cutters. In Stage 2, a new design for the core bit was deployed and core recovery was improved at 67 % for the riserless system and 85 % with the riser. However, due to harsh drilling conditions, the PDC core bit and all of the PDC cutters were completely worn down. Another original core bit was also deployed, however, core recovery performance was low even for plate boundary core samples. This study aims to identify the influence of the RCB system specifically on the recovery rates at each of the holes drilled in the NanTroSEIZE coring expeditions. The drilling parameters such as weight-on-bit, torque, rotary speed and flow rate, etc., were analyzed and conditions such as formation, tools, and sea conditions which directly affect core recovery have been categorized. Also discussed will be the further development of such coring equipment as the core bit and core barrel for the NanTroSEIZE Stage 3 expeditions, which aim to reach a depth of 7000 m-below the sea floor into harder formations under extreme drilling conditions.

Results from Testing of Two Rotary Percussive Drilling Systems

NASA Technical Reports Server (NTRS)

Kriechbaum, Kristopher; Brown, Kyle; Cady, Ian; von der Heydt, Max; Klein, Kerry; Kulczycki, Eric; Okon, Avi

2010-01-01

The developmental test program for the MSL (Mars Science Laboratory) rotary percussive drill examined the e ect of various drill input parameters on the drill pene- tration rate. Some of the input parameters tested were drill angle with respect to gravity and percussive impact energy. The suite of rocks tested ranged from a high strength basalt to soft Kaolinite clay. We developed a hole start routine to reduce high sideloads from bit walk. The ongoing development test program for the IMSAH (Integrated Mars Sample Acquisition and Handling) rotary percussive corer uses many of the same rocks as the MSL suite. An additional performance parameter is core integrity. The MSL development test drill and the IMSAH test drill use similar hardware to provide rotation and percussion. However, the MSL test drill uses external stabilizers, while the IMSAH test drill does not have external stabilization. In addition the IMSAH drill is a core drill, while the MSL drill uses a solid powdering bit. Results from the testing of these two related drilling systems is examined.

Hydraulic impulse generator and frequency sweep mechanism for borehole applications

DOEpatents

Kolle, Jack J.; Marvin, Mark H.; Theimer, Kenneth J.

2006-11-21

This invention discloses a valve that generates a hydraulic negative pressure pulse and a frequency modulator for the creation of a powerful, broadband swept impulse seismic signal at the drill bit during drilling operations. The signal can be received at monitoring points on the surface or underground locations using geophones. The time required for the seismic signal to travel from the source to the receiver directly and via reflections is used to calculate seismic velocity and other formation properties near the source and between the source and receiver. This information can be used for vertical seismic profiling of formations drilled, to check the location of the bit, or to detect the presence of abnormal pore pressure ahead of the bit. The hydraulic negative pressure pulse can also be used to enhance drilling and production of wells.

Single Piezo-Actuator Rotary-Hammering (SPaRH) Drill

NASA Technical Reports Server (NTRS)

Sherrit, Stewart; Domm, Lukas; Bao, Xiaoqi; Bar-Cohen, Yoseph; Chang, Zensheu; Badescu, Mircea

2012-01-01

The search for present or past life in the Universe is one of the most important objectives of NASA's exploration missions. Drills for subsurface sampling of rocks, ice and permafrost are an essential tool for astrobiology studies on other planets. Increasingly, it is recognized that drilling via a combination of rotation and hammering offers an efficient and effective rapid penetration mechanism. The rotation provides an intrinsic method for removal of cuttings from the borehole while the impact and shear forces aids in the fracturing of the penetrated medium. Conventional drills that use a single actuator are based on a complex mechanism with many parts and their use in future mission involves greater risk of failure and/or may require lubrication that can introduce contamination. In this paper, a compact drill is reported that uses a single piezoelectric actuator to produce hammering and rotation of the bit. A horn with asymmetric grooves was design to impart a longitudinal (hammering) and transverse force (rotation) to a keyed free mass. The drill requires low axial pre-load since the hammering-impacts fracture the rock under the bit kerf and rotate the bit to remove the powdered cuttings while augmenting the rock fracture via shear forces. The vibrations 'fluidize' the powdered cuttings inside the flutes reducing the friction with the auger surface. This action reduces the consumed power and heating of the drilled medium helping to preserve the pristine content of the acquired samples. The drill consists of an actuator that simultaneously impacts and rotates the bit by applying force and torque via a single piezoelectric stack actuator without the need for a gearbox or lever mechanism. This can reduce the development/fabrication cost and complexity. In this paper, the drill mechanism will be described and the test results will be reported and discussed.

System and method for damping vibration in a drill string using a magnetorheological damper

DOE Office of Scientific and Technical Information (OSTI.GOV)

Wassell, Mark Ellsworth; Burgess, Daniel E; Barbely, Jason R

2012-01-03

A system for damping vibration in a drill string can include a magnetorheological fluid valve assembly having a supply of a magnetorheological fluid, a first member, and a second member capable of moving in relation to first member in response to vibration of the drill bit. The first and second members define a first and a second chamber for holding the fluid. Fluid can flow between the first and second chambers in response to the movement of the second member in relation to the first member. The valve assembly can also include a coil for inducing a magnetic field thatmore » alters the resistance of the magnetorheological fluid to flow between the first and second chambers, thereby increasing the damping provided by the valve. A remnant magnetic field is induced in one or more components of the magnetorheological fluid valve during operation that can be used to provide the magnetic field for operating the valve so as to eliminate the need to energize the coils during operation except temporarily when changing the amount of damping required, thereby eliminating the need for a turbine alternator power the magnetorheological fluid valve. A demagnetization cycle can be used to reduce the remnant magnetic field when necessary.« less

Effects of pore pressure and mud filtration on drilling rates in a permeable sandstone

DOE Office of Scientific and Technical Information (OSTI.GOV)

Black, A.D.; DiBona, B.; Sandstrom, J.

1983-10-01

During laboratory drilling tests in a permeable sandstone, the effects of pore pressure and mud filtration on penetration rates were measured. Four water-base muds were used to drill four saturated sandstone samples. The drilling tests were conducted at constant borehole pressure with different back pressures maintained on the filtrate flowing from the bottom of the sandstone samples. Bit weight was also varied. Filtration rates were measured while drilling and with the bit off bottom and mud circulating. Penetration rates were found to be related to the difference between the filtration rates measured while drilling and circulating. There was no observedmore » correlation between standard API filtration measurements and penetration rate.« less

Effects of pore pressure and mud filtration on drilling rates in a permeable sandstone

DOE Office of Scientific and Technical Information (OSTI.GOV)

Black, A.D.; Dearing, H.L.; DiBona, B.G.

1985-09-01

During laboratory drilling tests in a permeable sandstone, the effects of pore pressure and mud filtration on penetration rates were measured. Four water-based muds were used to drill four saturated sandstone samples. The drilling tests were conducted at constant borehole pressure while different backpressures were maintained on the filtrate flowing from the bottom of the sandstone samples. Bit weight was varied also. Filtration rates were measured while circulating mud during drilling and with the bit off bottom. Penetration rates were found to be related qualitatively to the difference between the filtration rates measured while drilling and circulating. There was nomore » observed correlation between standard API filtration measurements and penetration rate.« less

Percussive Augmenter of Rotary Drills (PARoD)

NASA Technical Reports Server (NTRS)

Badescu, Mircea; Bar-Cohen, Yoseph; Sherrit, Stewart; Bao, Xiaoqi; Chang, Zensheu; Donnelly, Chris; Aldrich, Jack

2012-01-01

Increasingly, NASA exploration mission objectives include sample acquisition tasks for in-situ analysis or for potential sample return to Earth. To address the requirements for samplers that could be operated at the conditions of the various bodies in the solar system, a piezoelectric actuated percussive sampling device was developed that requires low preload (as low as 10N) which is important for operation at low gravity. This device can be made as light as 400g, can be operated using low average power, and can drill rocks as hard as basalt. Significant improvement of the penetration rate was achieved by augmenting the hammering action by rotation and use of a fluted bit to provide effective cuttings removal. Generally, hammering is effective in fracturing drilled media while rotation of fluted bits is effective in cuttings removal. To benefit from these two actions, a novel configuration of a percussive mechanism was developed to produce an augmenter of rotary drills. The device was called Percussive Augmenter of Rotary Drills (PARoD). A breadboard PARoD was developed with a 6.4 mm (0.25 in) diameter bit and was demonstrated to increase the drilling rate of rotation alone by 1.5 to over 10 times. Further, a large PARoD breadboard with 50.8 mm diameter bit was developed and its tests are currently underway. This paper presents the design, analysis and preliminary test results of the percussive augmenter.

Field testing advanced geothermal turbodrill (AGT). Phase 1 final report

DOE Office of Scientific and Technical Information (OSTI.GOV)

Maurer, W.C.; Cohen, J.H.

1999-06-01

Maurer Engineering developed special high-temperature geothermal turbodrills for LANL in the 1970s to overcome motor temperature limitations. These turbodrills were used to drill the directional portions of LANL`s Hot Dry Rock Geothermal Wells at Fenton Hill, New Mexico. The Hot Dry Rock concept is to drill parallel inclined wells (35-degree inclination), hydraulically fracture between these wells, and then circulate cold water down one well and through the fractures and produce hot water out of the second well. At the time LANL drilled the Fenton Hill wells, the LANL turbodrill was the only motor in the world that would drill atmore » the high temperatures encountered in these wells. It was difficult to operate the turbodrills continuously at low speed due to the low torque output of the LANL turbodrills. The turbodrills would stall frequently and could only be restarted by lifting the bit off bottom. This allowed the bit to rotate at very high speeds, and as a result, there was excessive wear in the bearings and on the gauge of insert roller bits due to these high rotary speeds. In 1998, Maurer Engineering developed an Advanced Geothermal Turbodrill (AGT) for the National Advanced Drilling and Excavation Technology (NADET) at MIT by adding a planetary speed reducer to the LANL turbodrill to increase its torque and reduce its rotary speed. Drilling tests were conducted with the AGT using 12 1/2-inch insert roller bits in Texas Pink Granite. The drilling tests were very successful, with the AGT drilling 94 ft/hr in Texas Pink Granite compared to 45 ft/hr with the LANL turbodrill and 42 ft/hr with a rotary drill. Field tests are currently being planned in Mexico and in geothermal wells in California to demonstrate the ability of the AGT to increase drilling rates and reduce drilling costs.« less

Tribological tests of wear-resistant coatings used in the production of drill bits of horizontal and inclined drilling

NASA Astrophysics Data System (ADS)

Maslov, A. L.; Markova, I. Yu; Zakharova, E. S.; Polushin, N. I.; Laptev, A. I.

2017-05-01

It is known that modern drilling bit body undergoes significant abrasive wear in the contact area with the solid and the retracted cuttings. For protection of the body rationally use wear-resistant coating, which is welded directly to the body of bit. Before mass use of the developed coverings they need to be investigated by various methods that it was possible to characterize coatings and on the basis of the obtained data to perform optimization of both composition of coatings and technology. Such methods include microstructural studies tribological tests, crack resistance and others. This work is devoted to the tribological tests of imported brand of coatings WokaDur NiA and and domestic brand of coating HR-6750 (both brands manufactured by Ltd “Oerlikon Metco Rus”), used to protect the bit body from abrasive wear.

A Study of Specific Fracture Energy at Percussion Drilling

NASA Astrophysics Data System (ADS)

A, Shadrina; T, Kabanova; V, Krets; L, Saruev

2014-08-01

The paper presents experimental studies of rock failure provided by percussion drilling. Quantification and qualitative analysis were carried out to estimate critical values of rock failure depending on the hammer pre-impact velocity, types of drill bits and cylindrical hammer parameters (weight, length, diameter), and turn angle of a drill bit. Obtained data in this work were compared with obtained results by other researchers. The particle-size distribution in granite-cutting sludge was analyzed in this paper. Statistical approach (Spearmen's rank-order correlation, multiple regression analysis with dummy variables, Kruskal-Wallis nonparametric test) was used to analyze the drilling process. Experimental data will be useful for specialists engaged in simulation and illustration of rock failure.

Wear Detection of Drill Bit by Image-based Technique

NASA Astrophysics Data System (ADS)

Sukeri, Maziyah; Zulhilmi Paiz Ismadi, Mohd; Rahim Othman, Abdul; Kamaruddin, Shahrul

2018-03-01

Image processing for computer vision function plays an essential aspect in the manufacturing industries for the tool condition monitoring. This study proposes a dependable direct measurement method to measure the tool wear using image-based analysis. Segmentation and thresholding technique were used as the means to filter and convert the colour image to binary datasets. Then, the edge detection method was applied to characterize the edge of the drill bit. By using cross-correlation method, the edges of original and worn drill bits were correlated to each other. Cross-correlation graphs were able to detect the difference of the worn edge despite small difference between the graphs. Future development will focus on quantifying the worn profile as well as enhancing the sensitivity of the technique.

30 CFR 57.7004 - Drill mast.

Code of Federal Regulations, 2010 CFR

2010-07-01

... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Drill mast. 57.7004 Section 57.7004 Mineral... HEALTH SAFETY AND HEALTH STANDARDS-UNDERGROUND METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling-Surface Only § 57.7004 Drill mast. Persons shall not be on a mast while the drill-bit is in...

30 CFR 56.7004 - Drill mast.

Code of Federal Regulations, 2010 CFR

2010-07-01

... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Drill mast. 56.7004 Section 56.7004 Mineral... HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling § 56.7004 Drill mast. Persons shall not be on a mast while the drill-bit is in operation unless...

30 CFR 56.7004 - Drill mast.

Code of Federal Regulations, 2013 CFR

2013-07-01

... 30 Mineral Resources 1 2013-07-01 2013-07-01 false Drill mast. 56.7004 Section 56.7004 Mineral... HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling § 56.7004 Drill mast. Persons shall not be on a mast while the drill-bit is in operation unless...

30 CFR 57.7004 - Drill mast.

Code of Federal Regulations, 2014 CFR

2014-07-01

... 30 Mineral Resources 1 2014-07-01 2014-07-01 false Drill mast. 57.7004 Section 57.7004 Mineral... HEALTH SAFETY AND HEALTH STANDARDS-UNDERGROUND METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling-Surface Only § 57.7004 Drill mast. Persons shall not be on a mast while the drill-bit is in...

30 CFR 57.7004 - Drill mast.

Code of Federal Regulations, 2012 CFR

2012-07-01

... 30 Mineral Resources 1 2012-07-01 2012-07-01 false Drill mast. 57.7004 Section 57.7004 Mineral... HEALTH SAFETY AND HEALTH STANDARDS-UNDERGROUND METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling-Surface Only § 57.7004 Drill mast. Persons shall not be on a mast while the drill-bit is in...

30 CFR 57.7004 - Drill mast.

Code of Federal Regulations, 2013 CFR

2013-07-01

... 30 Mineral Resources 1 2013-07-01 2013-07-01 false Drill mast. 57.7004 Section 57.7004 Mineral... HEALTH SAFETY AND HEALTH STANDARDS-UNDERGROUND METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling-Surface Only § 57.7004 Drill mast. Persons shall not be on a mast while the drill-bit is in...

30 CFR 56.7004 - Drill mast.

Code of Federal Regulations, 2012 CFR

2012-07-01

... 30 Mineral Resources 1 2012-07-01 2012-07-01 false Drill mast. 56.7004 Section 56.7004 Mineral... HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling § 56.7004 Drill mast. Persons shall not be on a mast while the drill-bit is in operation unless...

30 CFR 56.7004 - Drill mast.

Code of Federal Regulations, 2014 CFR

2014-07-01

... 30 Mineral Resources 1 2014-07-01 2014-07-01 false Drill mast. 56.7004 Section 56.7004 Mineral... HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling § 56.7004 Drill mast. Persons shall not be on a mast while the drill-bit is in operation unless...

30 CFR 56.7004 - Drill mast.

Code of Federal Regulations, 2011 CFR

2011-07-01

... 30 Mineral Resources 1 2011-07-01 2011-07-01 false Drill mast. 56.7004 Section 56.7004 Mineral... HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling § 56.7004 Drill mast. Persons shall not be on a mast while the drill-bit is in operation unless...

30 CFR 57.7004 - Drill mast.

Code of Federal Regulations, 2011 CFR

2011-07-01

... 30 Mineral Resources 1 2011-07-01 2011-07-01 false Drill mast. 57.7004 Section 57.7004 Mineral... HEALTH SAFETY AND HEALTH STANDARDS-UNDERGROUND METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling-Surface Only § 57.7004 Drill mast. Persons shall not be on a mast while the drill-bit is in...

Accuracy improvements of gyro-based measurement-while-drilling surveying instruments by a laser testing method

NASA Astrophysics Data System (ADS)

Li, Rong; Zhao, Jianhui; Li, Fan

2009-07-01

Gyroscope used as surveying sensor in the oil industry has been proposed as a good technique for measurement-whiledrilling (MWD) to provide real-time monitoring of the position and the orientation of the bottom hole assembly (BHA).However, drifts in the measurements provided by gyroscope might be prohibitive for the long-term utilization of the sensor. Some usual methods such as zero velocity update procedure (ZUPT) introduced to limit these drifts seem to be time-consuming and with limited effect. This study explored an in-drilling dynamic -alignment (IDA) method for MWD which utilizes gyroscope. During a directional drilling process, there are some minutes in the rotary drilling mode when the drill bit combined with drill pipe are rotated about the spin axis in a certain speed. This speed can be measured and used to determine and limit some drifts of the gyroscope which pay great effort to the deterioration in the long-term performance. A novel laser assembly is designed on the wellhead to count the rotating cycles of the drill pipe. With this provided angular velocity of the drill pipe, drifts of gyroscope measurements are translated into another form that can be easy tested and compensated. That allows better and faster alignment and limited drifts during the navigation process both of which can reduce long-term navigation errors, thus improving the overall accuracy in INS-based MWD system. This article concretely explores the novel device on the wellhead designed to test the rotation of the drill pipe. It is based on laser testing which is simple and not expensive by adding a laser emitter to the existing drilling equipment. Theoretical simulations and analytical approximations exploring the IDA idea have shown improvement in the accuracy of overall navigation and reduction in the time required to achieve convergence. Gyroscope accuracy along the axis is mainly improved. It is suggested to use the IDA idea in the rotary mode for alignment. Several other practical aspects of implementing this approach are evaluated and compared.

21 CFR 882.4370 - Pneumatic cranial drill motor.

Code of Federal Regulations, 2012 CFR

2012-04-01

... 21 Food and Drugs 8 2012-04-01 2012-04-01 false Pneumatic cranial drill motor. 882.4370 Section... drill motor. (a) Identification. A pneumatic cranial drill motor is a pneumatically operated power source used with removable rotating surgical cutting tools or drill bits on a patient's skull. (b...

21 CFR 882.4370 - Pneumatic cranial drill motor.

Code of Federal Regulations, 2014 CFR

2014-04-01

... 21 Food and Drugs 8 2014-04-01 2014-04-01 false Pneumatic cranial drill motor. 882.4370 Section... drill motor. (a) Identification. A pneumatic cranial drill motor is a pneumatically operated power source used with removable rotating surgical cutting tools or drill bits on a patient's skull. (b...

21 CFR 882.4370 - Pneumatic cranial drill motor.

Code of Federal Regulations, 2013 CFR

2013-04-01

... 21 Food and Drugs 8 2013-04-01 2013-04-01 false Pneumatic cranial drill motor. 882.4370 Section... drill motor. (a) Identification. A pneumatic cranial drill motor is a pneumatically operated power source used with removable rotating surgical cutting tools or drill bits on a patient's skull. (b...

The study of microstructure of wear-resistant coatings applied for protection from abrasive wear of horizontal and tilt drilling drill bits

NASA Astrophysics Data System (ADS)

Markova, I. Yu; Zakharova, E. S.; Maslov, A. L.; Polushin, N. I.; Laptev, A. I.; SOvchinnikova, M.

2017-05-01

Drill bits of the cutting type over the period of their existence have undergone significant changes - from the use of carbide cutters to diamond composite PDC elements, in which the diamond layer is applied to a hardmetal substrate. Using such elements, it was possible to significantly increase the service life of the drill bits, however, during work, there is a significant abrasive deterioration of the bit body, which does not fully realize the advantages of PDC elements. Therefore, to protect the body from wear use special wear-resistant coatings. This work is devoted to research of microstructural coatings, namely coatings brands WokaDur NiA, HR-6750, HR-6750 with sublayer Rock Dur 47 on various steel substrates which applied by the gas-thermal spraying in Ltd “Oerlikon Metko Rus”. They were examined with the use of scanning electron microscopy, X-ray phase analysis and a Vickers micro-hardness tester. It was established that the microhardness of the coating matrix is 590-660 HV, and the microhardness of tungsten carbide particles reinforcing the coating, is 2145-2455 HV.

Structure optimization of a micro drill bit with nonlinear constraints considering the effects of eccentricity, gyroscopic moments, lateral and torsional vibrations

NASA Astrophysics Data System (ADS)

Nguyen, Danh-Tuyen; Hoang, Tien-Dat; Lee, An-Chen

2017-10-01

A micro drill structure was optimized to give minimum lateral displacement at its drill tip, which plays an extremely important role on the quality of drilled holes. A drilling system includes a spindle, chuck and micro drill bit, which are modeled as rotating Timoshenko beam elements considering axial drilling force, torque, gyroscopic moments, eccentricity and bearing reaction force. Based on our previous work, the lateral vibration at the drill tip is evaluated. It is treated as an objective function in the optimization problem. Design variables are diameter and lengths of cylindrical and conical parts of the micro drill, along with nonlinear constraints on its mass and mass center location. Results showed that the lateral vibration was reduced by 15.83 % at a cutting speed of 70000 rpm as compared to that for a commercial UNION drill. Among the design variables, we found that the length of the conical part connecting to the drill shank plays the most important factor on the lateral vibration during cutting process.

Confined compressive strength analysis can improve PDC bit selection. [Polycrystalline Diamond Compact

DOE Office of Scientific and Technical Information (OSTI.GOV)

Fabain, R.T.

1994-05-16

A rock strength analysis program, through intensive log analysis, can quantify rock hardness in terms of confined compressive strength to identify intervals suited for drilling with polycrystalline diamond compact (PDC) bits. Additionally, knowing the confined compressive strength helps determine the optimum PDC bit for the intervals. Computing rock strength as confined compressive strength can more accurately characterize a rock's actual hardness downhole than other methods. the information can be used to improve bit selections and to help adjust drilling parameters to reduce drilling costs. Empirical data compiled from numerous field strength analyses have provided a guide to selecting PDC drillmore » bits. A computer analysis program has been developed to aid in PDC bit selection. The program more accurately defines rock hardness in terms of confined strength, which approximates the in situ rock hardness downhole. Unconfined compressive strength is rock hardness at atmospheric pressure. The program uses sonic and gamma ray logs as well as numerous input data from mud logs. Within the range of lithologies for which the program is valid, rock hardness can be determine with improved accuracy. The program's output is typically graphed in a log format displaying raw data traces from well logs, computer-interpreted lithology, the calculated values of confined compressive strength, and various optional rock mechanic outputs.« less

Borehole instability analysis for IODP Site C0002 of the NanTroSEIZE Project, Nankai Trough subduction zone

NASA Astrophysics Data System (ADS)

Wu, H.; Kido, Y. N.; Kinoshita, M.; Saito, S.

2013-12-01

Wellbore instability is a major challenge for the engineer evaluating borehole and formation conditions. Instability is especially important to understand in areas with high stress variations, significant structure anisotropy, or pre-existing fracture systems. Borehole (in)stability is influenced by rock strength, structural properties, and near-field principal stresses. During drilling, the borehole conditions also impact borehole integrity. Factors that we can measure in the borehole during with logging while drilling (LWD) to understand these conditions include mud weight, mud loss, ROP (Rate of Penetration), RPM (Rotation Per Minute), WOB (Weight on Bit), and TORQ (Power swivel torque value). We conducted borehole instability analysis for Site C0002 of the Nankai Trough transect based on riser and riserless drilling during IODP Expedition 338. The borehole shape, determined from LWD resistivity images, indicates that most of drilling occurred in stable environments, however, in a few instances the bottom hole assembly became stuck. We used our stress profile model to evaluate the mud weight required to drill a stable borehole for the estimated rock strength and physical properties. Based on our analysis, we interpret that borehole instability during IODP Expedition 338 may have been caused by weak bedding plane and fluid overpressure state. Future work with this model will investigate the roles of these conditions.

Roundness and taper of holes during drilling composites of various thickness by HSS drill bit under dry condition

NASA Astrophysics Data System (ADS)

Sakib, M. S.; Rahman, Motiur; Ferdous, M.; Dhar, N. R.

2017-12-01

Polymer Matrix Composites are extending a wide range of applications in aviation in recent eras because of their better economics, well established processing, high temperature properties, high resistance to corrosion and fatigue. Directional properties of composites are dependent on the fibre orientation. Composites being anisotropic in nature are difficult to drill and machining and tooling of the composites remained a great challenge over time. This paper addresses the issues of various machining problems such as delamination, fibre pull-out, cracks on varying drilling parameters like feed rate and drilling speed. Experimental drilling was carried out on Fibre Reinforced Plastic composites with HSS drill bit. Results reveal that as the number of holes increases the entry and exit diameter and tapper of holes vary and also varying composite thickness results in a difference in hole roundness and tapper. This experiment summarizes that for achieving acceptable tool life and hole quality demands a drill designed with composites.

An interactive drilling simulator for teaching and research

DOE Office of Scientific and Technical Information (OSTI.GOV)

Cooper, G.A.; Cooper, A.G.; Bihn, G.

1995-12-31

An interactive program has been constructed that allows a student or engineer to simulate the drilling of an oil well, and to optimize the drilling process by comparing different drilling plans. The program operates in a very user-friendly way, with emphasis on menu and button-driven commands. The simulator may be run either as a training program, with exercises that illustrate various features of the drilling process, as a game, in which a student is set a challenge to drill a well with minimum cost or time under constraints set by an instructor, or as a simulator of a real situationmore » to investigate the merit of different drilling strategies. It has three main parts, a Lithology Editor, a Settings Editor and the simulation program itself. The Lithology Editor allows the student, instructor or engineer to build a real or imaginary sequence of rock layers, each characterized by its mineralogy, drilling and log responses. The Settings Editor allows the definition of all the operational parameters, ranging from the drilling and wear rates of particular bits in specified rocks to the costs of different procedures. The simulator itself contains an algorithm that determines rate of penetration and rate of wear of the bit as drilling continues. It also determines whether the well kicks or fractures, and assigns various other {open_quotes}accident{close_quotes} conditions. During operation, a depth vs. time curve is displayed, together with a {open_quotes}mud log{close_quotes} showing the rock layers penetrated. If desired, the well may be {open_quotes}logged{close_quotes} casings may be set and pore and fracture pressure gradients may be displayed. During drilling, the total time and cost are shown, together with cost per foot in total and for the current bit run.« less

Drilling technique for crystals

NASA Technical Reports Server (NTRS)

Hunter, T.; Miyagawa, I.

1977-01-01

Hole-drilling technique uses special crystal driller in which drill bit rotates at fixed position at speed of 30 rpm while crystal slowly advances toward drill. Technique has been successfully applied to crystal of Rochell salt, Triglycine sulfate, and N-acetyglycine. Technique limits heat buildup and reduces strain on crystal.

Design of a water-powered DTH hammer for deep drilling application

NASA Astrophysics Data System (ADS)

Cho, Min Jae; Kim, Donguk; Oh, Joo Young; Yook, Se-Jin; Kim, Young Won

2017-11-01

A DTH (Down-the-hole) hammer powered by highly pressurized fluid is a drilling tool using the motion of percussion of a drill bit. In retrospect, a DTH by using compressed air as a power source has been widely used in drilling industries such as applications of mining, geothermal etc. On the other hand, another type of a DTH that uses pressurized water, called a water hammer, has recently seen deep drilling applications, while it has been rarely investigated. In this study, we designed a water-powered DTH hammer which mainly consists of several components such as a piston, a poppet valve, a cap and a bit for deep drilling applications. We optimized the components of the hammer on the basis of the results of 1D analysis using commercial software of AMESIM. An experimental study has been also conducted to investigate a performance of the designed water hammer. We measured a pressure distribution inside the hammer system as a function of time, and it thus estimates a frequency of impaction of the bit, which has been also analyzed in frequency domain. In addition, some important parameters have been discussed in conjunction with a limitation of impaction frequency as input pressure. We believe that this study provides design rules of a water-based DTH for deep drilling applications. This work is supported by KITECH of Korean government.

Flexible roof drill for low coal. Volume 2. Phase III and Phase IV

DOE Office of Scientific and Technical Information (OSTI.GOV)

Shoup, N.H.

1977-09-01

Design specifications were developed for a flexible drilling and bolting system. The system configuration is based on the use of the Galis dual-boom roof drill as a vehicle for the drilling/bolting system. The WSU Flex-drill drivehead is mounted on the Galis drill boom and the Galis parts are modified to accommodate the revised system. The flexible drillhead supports a bolt bender/inserter designed by Bendix Corporation and is integrated into the system operation. A supplemental bolt thruster was designed to complete insertion of the roof bolt following operation and removal of the Bendix bender from the bolt shank. The complete cyclemore » of drilling a 1-3/8-in. diameter bolt hole, bending a roof bolt into the hole, thrusting the bolt head and washer to the roof surface, and final torquing of the bolt is manually controlled by the operator located in the new position behind the bolting line. The new operating position is beneath newly bolted roof in a safer location in back of the stab jack ad roof jacks positioning the drill boom and drivehead. The Flex-drill/bolting system prototype was constructed from both purchased components and parts specially fabricated in the shops for this design. This unit was assembled and test-operated with appropriate support equipment in a laboratory test stand. Numerous test holes were drilled in blocks of concrete at feed rates of 5 ft/min with drill rotation speeds of 360 rpm. The drill feeds uniformly and cuts smoothly with no difficulty in collection of dust or clogging of the drill bit. The holes drilled were straight, as evidence by passage of a 1-1/4-in. diameter bar full depth into the hole with no binding or evidence of curvature. The flexible drill is capable of drilling 8-ft-deep roof bolt holes in low coal 36 in. in height.« less

Drilling resistance: A method to investigate bone quality.

PubMed

Lughmani, Waqas A; Farukh, Farukh; Bouazza-Marouf, Kaddour; Ali, Hassan

2017-01-01

Bone drilling is a major part of orthopaedic surgery performed during the internal fixation of fractured bones. At present, information related to drilling force, drilling torque, rate of drill-bit penetration and drill-bit rotational speed is not available to orthopaedic surgeons, clinicians and researchers as bone drilling is performed manually. This study demonstrates that bone drilling force data if recorded in-vivo, during the repair of bone fractures, can provide information about the quality of the bone. To understand the variability and anisotropic behaviour of cortical bone tissue, specimens cut from three anatomic positions of pig and bovine were investigated at the same drilling speed and feed rate. The experimental results showed that the drilling force does not only vary from one animal bone to another, but also vary within the same bone due to its changing microstructure. Drilling force does not give a direct indication of bone quality; therefore it has been correlated with screw pull-out force to provide a realistic estimation of the bone quality. A significantly high value of correlation (r2 = 0.93 for pig bones and r2 = 0.88 for bovine bones) between maximum drilling force and normalised screw pull-out strength was found. The results show that drilling data can be used to indicate bone quality during orthopaedic surgery.

Rotary Percussive Auto-Gopher for Deep Drilling and Sampling

NASA Technical Reports Server (NTRS)

Bar-Cohen, Yoseph; Badescu, Mircea; Sherrit, Stewart

2009-01-01

The term "rotary percussive auto-gopher" denotes a proposed addition to a family of apparatuses, based on ultrasonic/ sonic drill corers (USDCs), that have been described in numerous previous NASA Tech Briefs articles. These apparatuses have been designed, variously, for boring into, and/or acquiring samples of, rock or other hard, brittle materials of geological interest. In the case of the rotary percussive autogopher, the emphasis would be on developing an apparatus capable of penetrating to, and acquiring samples at, depths that could otherwise be reached only by use of much longer, heavier, conventional drilling-and-sampling apparatuses. To recapitulate from the prior articles about USDCs: A USDC can be characterized as a lightweight, low-power jackhammer in which a piezoelectrically driven actuator generates ultrasonic vibrations and is coupled to a tool bit through a free mass. The bouncing of the free mass between the actuator horn and the drill bit converts the actuator ultrasonic vibrations into sonic hammering of the drill bit. The combination of ultrasonic and sonic vibrations gives rise to a hammering action (and a resulting chiseling action at the tip of the tool bit) that is more effective for drilling than is the microhammering action of ultrasonic vibrations alone. The hammering and chiseling actions are so effective that the size of the axial force needed to make the tool bit advance into soil, rock, or another material of interest is much smaller than in ordinary rotary drilling, ordinary hammering, or ordinary steady pushing. The predecessor of the rotary percussive auto-gopher is an apparatus, now denoted an ultrasonic/sonic gopher and previously denoted an ultrasonic gopher, described in "Ultrasonic/ Sonic Mechanism for Drilling and Coring" (NPO-30291), NASA Tech Briefs Vol. 27, No. 9 (September 2003), page 65. The ultrasonic/sonic gopher is intended for use mainly in acquiring cores. The name of the apparatus reflects the fact that, like a gopher, it periodically stops advancing at the end of the hole to bring excavated material (in this case, a core sample) to the surface, then re-enters the hole to resume the advance of the end of the hole. By use of a cable suspended from a reel on the surface, the gopher is lifted from the hole to remove a core sample, then lowered into the hole to resume the advance and acquire the next core sample.

Mud Gas Logging In A Deep Borehole: IODP Site C0002, Nankai Trough Accretionary Prism

NASA Astrophysics Data System (ADS)

Toczko, S.; Hammerschmidt, S.; Maeda, L.

2014-12-01

Mud logging, a tool in riser drilling, makes use of the essentially "closed-circuit" drilling mud flow between the drilling platform downhole to the bit and then back to the platform for analyses of gas from the formation in the drilling mud, cuttings from downhole, and a range of safety and operational parameters to monitor downhole drilling conditions. Scientific riser drilling, with coincident control over drilling mud, downhole pressure, and returning drilling mud analyses, has now been in use aboard the scientific riser drilling vessel Chikyu since 2009. International Ocean Discovery Program (IODP) Expedition 348, as part of the goal of reaching the plate boundary fault system near ~5000 mbsf, has now extended the deep riser hole (Hole C0002 N & P) to 3058.5 mbsf. The mud gas data discussed here are from two approximately parallel boreholes, one a kick-off from the other; 860-2329 mbsf (Hole C0002N) and 2163-3058 mbsf (Hole C0002P). An approximate overlap of 166 m between the holes allows for some slight depth comparison between the two holes. An additional 55 m overlap at the top of Hole C0002P exists where a 10-5/8-inch hole was cored, and then opened to 12-1/4-inch with logging while drilling (LWD) tools (Fig. 1). There are several fault zones revealed by LWD data, confirmed in one instance by coring. One of the defining formation characteristics of Holes C0002 N/P are the strongly dipping bedding planes, typically exceeding 60º. These fault zones and bedding planes can influence the methane/ethane concentrations found in the returning drilling mud. A focused comparison of free gas in drilling mud between one interval in Hole C0002 P, drilled first with a 10 5/8-inch coring bit and again with an 12 ¼-inch logging while drilling (LWD) bit is shown. Hole C0002N above this was cased all the way from the sea floor to the kick-off section. A fault interval (in pink) was identified from the recovered core section and from LWD resistivity and gamma. The plot of methane and ethane free gas (C1 and C2; ppmv) shows that the yield of free gas (primarily methane) was greater when the LWD bit returned to open the cored hole to a greater diameter. One possible explanation for this is the time delay between coring and LWD operations; approximately 3 days passed between the end of coring and the beginning of LWD (25-28 December 2013).

Rapid ice drilling with continual air transport of cuttings and cores: General concept

NASA Astrophysics Data System (ADS)

Wang, Rusheng; An, Liu; Cao, Pinlu; Chen, Baoyi; Sysoev, Mikhail; Fan, Dayou; Talalay, Pavel G.

2017-12-01

This article describes the investigation of the feasibility of rapid drilling in ice sheets and glaciers to depths of up to 600 m, with cuttings and cores continually transported by air reverse circulation. The method employs dual wall drill rods. The inner tubes provide a continuous pathway for the chips and cores from the drill bit face to the surface. To modify air reverse circulation drilling technology according to the conditions of a specific glacier, original cutter drill bits and air processing devices (air-cooled aftercoolers, air receivers, coalescing filters, desiccant dryers) should be used. The airflow velocity for conveying a 60-mm diameter and 200-mm long ice core should not be lower than 22.5 m/s, and the minimal airflow rate for continual chip and cores transport is 6.8 m3/min at 2.3-2.6 MPa. Drilling of a 600-m deep hole can be accomplished within 1.5 days in the case of 24 h drilling operations. However, to avoid sticking while drilling through ice, the drilling depth should to be limited to 540 m at a temperature of -20 °C and to 418 m at a temperature of -10 °C.

Method for machining holes in composite materials

NASA Technical Reports Server (NTRS)

Daniels, Julia G. (Inventor); Ledbetter, Frank E., III (Inventor); Clemons, Johnny M. (Inventor); Penn, Benjamin G. (Inventor); White, William T. (Inventor)

1987-01-01

A method for boring well defined holes in a composite material such as graphite/epoxy is discussed. A slurry of silicon carbide powder and water is projected onto a work area of the composite material in which a hole is to be bored with a conventional drill bit. The silicon carbide powder and water slurry allow the drill bit, while experiencing only normal wear, to bore smooth, cylindrical holes in the composite material.

Drilled shaft resistance based on diameter, torque and crowd (drilling resistance vs. Rock strength) phase II : final report.

DOT National Transportation Integrated Search

2016-06-01

The research focused on evaluation of Florida limestones unconfined compressive strength, qu, through : drilling parameters crowd, torque, penetration rate, rotational speed, and bit diameter in both the : laboratory and field for assessin...

Video Clip of a Rover Rock-Drilling Demonstration at JPL

NASA Image and Video Library

2013-02-20

This frame from a video clip shows moments during a demonstration of drilling into a rock at NASA JPL, Pasadena, Calif., with a test double of the Mars rover Curiosity. The drill combines hammering and rotation motions of the bit.

Preparatory Test for First Rock Drilling by Mars Rover Curiosity

NASA Image and Video Library

2013-02-04

The bit in the rotary-percussion drill of NASA Mars rover Curiosity left its mark in a target patch of rock called John Klein during a test on Feb. 2, 2013, in preparation for the first drilling of a rock by the rover.

Method and apparatus for optimizing determination of the originating depth of borehole cuttings

DOE Office of Scientific and Technical Information (OSTI.GOV)

Mc Auley, J.A.; Eppler, S.G.

1987-11-24

This patent describes a method for determining the arrival at the surface of an identifiable material from a predetermined drilling depth independent of pump stroke rate and intermittent operations during the utilization of at least a drill bit, a positive displacement mud pump and drilling mud during the drilling of a well. The method comprises the steps of: adding identifiable material to the drilling mud as the drilling mud is being pumped downwardly into the well; initiate count of the pump strokes of the positive displacement mud pump as the previous step occurs; observe arrival of the identifiable material atmore » the surface of the earth as the drilling mud exits from the well; observe the accumulated count of the pump strokes of the positive displacement mud pump which occur between step one and step three; subtract, from the accumulated count of the previous step, the number of pump strokes of the positive displacement mud pump required to pump the identifiable material down to the drill bit to establish a number of lag strokes; and utilize the number obtained in the previous step to identify the arrival of drill cuttings from a predetermined depth.« less

Smaller Footprint Drilling System for Deep and Hard Rock Environments; Feasibility of Ultra-High-Speed Diamond Drilling

DOE Office of Scientific and Technical Information (OSTI.GOV)

Arnis Judzis; Homer Robertson; Alan Black

2006-06-22

The two phase program addresses long-term developments in deep well and hard rock drilling. TerraTek believes that significant improvements in drilling deep hard rock will be obtained by applying ultra-high rotational speeds (greater than 10,000 rpm). The work includes a feasibility of concept research effort aimed at development that will ultimately result in the ability to reliably drill ''faster and deeper'' possibly with smaller, more mobile rigs. The principle focus is on demonstration testing of diamond bits rotating at speeds in excess of 10,000 rpm to achieve high rate of penetration (ROP) rock cutting with substantially lower inputs of energymore » and loads. The significance of the ''ultra-high rotary speed drilling system'' is the ability to drill into rock at very low weights on bit and possibly lower energy levels. The drilling and coring industry today does not practice this technology. The highest rotary speed systems in oil field and mining drilling and coring today run less than 10,000 rpm-usually well below 5,000 rpm. This document details the progress at the end of Phase 1 on the program entitled ''Smaller Footprint Drilling System for Deep and Hard Rock Environments: Feasibility of Ultra-High-Speed Diamond Drilling'' for the period starting 1 March 2006 and concluding 30 June 2006. (Note: Results from 1 September 2005 through 28 February 2006 were included in the previous report (see Judzis, Black, and Robertson)). Summarizing the accomplished during Phase 1: {lg_bullet} TerraTek reviewed applicable literature and documentation and convened a project kickoff meeting with Industry Advisors in attendance (see Black and Judzis). {lg_bullet} TerraTek designed and planned Phase I bench scale experiments (See Black and Judzis). Some difficulties continued in obtaining ultra-high speed motors. Improvements were made to the loading mechanism and the rotational speed monitoring instrumentation. New drill bit designs were developed to provided a more consistent product with consistent performance. A test matrix for the final core bit testing program was completed. {lg_bullet} TerraTek concluded Task 3 ''Small-scale cutting performance tests.'' {sm_bullet} Significant testing was performed on nine different rocks. {sm_bullet} Five rocks were used for the final testing. The final tests were based on statistical design of experiments. {sm_bullet} Two full-faced bits, a small diameter and a large diameter, were run in Berea sandstone. {lg_bullet} Analysis of data was completed and indicates that there is decreased specific energy as the rotational speed increases (Task 4). Data analysis from early trials was used to direct the efforts of the final testing for Phase I (Task 5). {lg_bullet} Technology transfer (Task 6) was accomplished with technical presentations to the industry (see Judzis, Boucher, McCammon, and Black).« less

New LWD tools are just in time to probe for baby elephants

DOE Office of Scientific and Technical Information (OSTI.GOV)

Ghiselin, D.

Development of sophisticated formation evaluation instrumentation for use while drilling has led to a stratification of while-drilling services. Measurements while drilling (MWD) comprises measurements of mechanical parameters like weight-on-bit, mud pressures, torque, vibration, hole angle and direction. Logging while drilling (LWD) describes resistivity, sonic, and radiation logging which rival wireline measurements in accuracy. A critical feature of LWD is the rate that data can be telemetered to the surface. Early tools could only transmit 3 bits per second one way. In the last decade, the data rate has more than tripled. Despite these improvements, LWD tools have the ability tomore » make many more measurements than can be telemetered in real-time. The paper discusses the development of this technology and its applications.« less

Characterization of rotary-percussion drilling as a seismic-while-drilling source

NASA Astrophysics Data System (ADS)

Xiao, Yingjian; Hurich, Charles; Butt, Stephen D.

2018-04-01

This paper focuses on an evaluation of rotary-percussion drilling (RPD) as a seismic source. Two field experiments were conducted to characterize seismic sources from different rocks with different strengths, i.e. weak shale and hard arkose. Characterization of RPD sources consist of spectral analysis and mean power measurements, along with field measurements of the source radiation patterns. Spectral analysis shows that increase of rock strength increases peak frequency and widens bandwidth, which makes harder rock more viable for seismic-while-drilling purposes. Mean power analysis infers higher magnitude of body waves in RPD than in conventional drillings. Within the horizontal plane, the observed P-wave energy radiation pattern partially confirms the theoretical radiation pattern under a single vertical bit vibration. However a horizontal lobe of energy is observed close to orthogonal to the axial bit vibration. From analysis, this lobe is attributed to lateral bit vibration, which is not documented elsewhere during RPD. Within the horizontal plane, the observed radiation pattern of P-waves is generally consistent with a spherically-symmetric distribution of energy. In addition, polarization analysis is conducted on P-waves recorded at surface geophones for understanding the particle motions. P-wave particle motions are predominantly in the vertical direction showing the interference of the free-surface.

Considerations, constraints and strategies for drilling on Mars

NASA Astrophysics Data System (ADS)

Zacny, K.; Cooper, G.

2006-04-01

The effect of the environmental conditions on Mars - low temperature, low pressure, the uncertainty in the nature of the formations to be penetrated and the possibility of encountering ice - imply that a successful drilling system will have to be able to cope with a wide range of conditions. Systems using continuous drill pipe or wireline both offer attractive features and disadvantages, and the preferred choice may depend on the target depth. The drill bit will have to cope with a range of terrain, and we offer some suggestions for making a bit that will be able to drill in both hard and soft formations, and also be able to resist choking if it encounters ice or ice-bound materials. Since it will not be possible to use a liquid to remove the drilled cuttings on Mars, the cuttings removal system will probably use some form of auger, although it may be possible to use continuous or intermittent gas blasts. The sublimation of ice resulting from the heat of drilling in ice-containing formations may help in removing the cuttings, particularly as they are expected to be very fine as a result of the low power available for drilling. Drilling into ice bound soils was also found to be akin to drilling into ice-bound sandstones.

a Self-Excited System for Percussive-Rotary Drilling

NASA Astrophysics Data System (ADS)

Batako, A. D.; Babitsky, V. I.; Halliwell, N. A.

2003-01-01

A dynamic model for a new principle of percussive-rotary drilling is presented. This is a non-linear mechanical system with two degrees of freedom, in which friction-induced vibration is used for excitation of impacts, which influence the parameters of stick-slip motion. The model incorporates the friction force as a function of sliding velocity, which allows for the self-excitation of the coupled vibration of the rotating bit and striker, which tends to a steady state periodic cycle. The dynamic coupling of vibro-impact action with the stick-slip process provides an entirely new adaptive feature in the drilling process. The dynamic behaviour of the system with and without impact is studied numerically. Special attention is given to analysis of the relationship between the sticking and impacting phase of the process in order to achieve an optimal drilling performance. This paper provides an understanding of the mechanics of percussive -rotary drilling and design of new drilling tools with advanced characteristics. Conventional percussive-rotary drilling requires two independent actuators and special control for the synchronization of impact and rotation. In the approach presented, a combined complex interaction of drill bit and striker is synchronized by a single rotating drive.

SMALLER FOOTPRINT DRILLING SYSTEM FOR DEEP AND HARD ROCK ENVIRONMENTS; FEASIBILITY OF ULTRA-HIGH SPEED DIAMOND DRILLING

DOE Office of Scientific and Technical Information (OSTI.GOV)

Alan Black; Arnis Judzis

2004-10-01

The two phase program addresses long-term developments in deep well and hard rock drilling. TerraTek believes that significant improvements in drilling deep hard rock will be obtained by applying ultra-high (greater than 10,000 rpm) rotational speeds. The work includes a feasibility of concept research effort aimed at development and test results that will ultimately result in the ability to reliably drill ''faster and deeper'' possibly with rigs having a smaller footprint to be more mobile. The principle focus is on demonstration testing of diamond bits rotating at speeds in excess of 10,000 rpm to achieve high rate of penetration rockmore » cutting with substantially lower inputs of energy and loads. The project draws on TerraTek results submitted to NASA's ''Drilling on Mars'' program. The objective of that program was to demonstrate miniaturization of a robust and mobile drilling system that expends small amounts of energy. TerraTek successfully tested ultrahigh speed ({approx}40,000 rpm) small kerf diamond coring. Adaptation to the oilfield will require innovative bit designs for full hole drilling or continuous coring and the eventual development of downhole ultra-high speed drives. For domestic operations involving hard rock and deep oil and gas plays, improvements in penetration rates is an opportunity to reduce well costs and make viable certain field developments. An estimate of North American hard rock drilling costs is in excess of $1,200 MM. Thus potential savings of $200 MM to $600 MM are possible if drilling rates are doubled [assuming bit life is reasonable]. The net result for operators is improved profit margin as well as an improved position on reserves. The significance of the ''ultra-high rotary speed drilling system'' is the ability to drill into rock at very low weights on bit and possibly lower energy levels. The drilling and coring industry today does not practice this technology. The highest rotary speed systems in oil field and mining drilling and coring today run less than 10,000 rpm--usually well below 5,000 rpm. This document details the progress to date on the program entitled ''SMALLER FOOTPRINT DRILLING SYSTEM FOR DEEP AND HARD ROCK ENVIRONMENTS; FEASIBILITY OF ULTRA-HIGH SPEED DIAMOND DRILLING'' for the period starting June 23, 2003 through September 30, 2004. TerraTek has reviewed applicable literature and documentation and has convened a project kick-off meeting with Industry Advisors in attendance. TerraTek has designed and planned Phase I bench scale experiments. Some difficulties in obtaining ultra-high speed motors for this feasibility work were encountered though they were sourced mid 2004. TerraTek is progressing through Task 3 ''Small-scale cutting performance tests''. Some improvements over early NASA experiments have been identified.« less

SMALLER FOOTPRINT DRILLING SYSTEM FOR DEEP AND HARD ROCK ENVIRONMENTS; FEASIBILITY OF ULTRA-HIGH SPEED DIAMOND DRILLING

DOE Office of Scientific and Technical Information (OSTI.GOV)

Alan Black; Arnis Judzis

2004-10-01

The two phase program addresses long-term developments in deep well and hard rock drilling. TerraTek believes that significant improvements in drilling deep hard rock will be obtained by applying ultra-high (greater than 10,000 rpm) rotational speeds. The work includes a feasibility of concept research effort aimed at development and test results that will ultimately result in the ability to reliably drill ''faster and deeper'' possibly with rigs having a smaller footprint to be more mobile. The principle focus is on demonstration testing of diamond bits rotating at speeds in excess of 10,000 rpm to achieve high rate of penetration rockmore » cutting with substantially lower inputs of energy and loads. The project draws on TerraTek results submitted to NASA's ''Drilling on Mars'' program. The objective of that program was to demonstrate miniaturization of a robust and mobile drilling system that expends small amounts of energy. TerraTek successfully tested ultrahigh speed ({approx}40,000 rpm) small kerf diamond coring. Adaptation to the oilfield will require innovative bit designs for full hole drilling or continuous coring and the eventual development of downhole ultra-high speed drives. For domestic operations involving hard rock and deep oil and gas plays, improvements in penetration rates is an opportunity to reduce well costs and make viable certain field developments. An estimate of North American hard rock drilling costs is in excess of $1,200 MM. Thus potential savings of $200 MM to $600 MM are possible if drilling rates are doubled [assuming bit life is reasonable]. The net result for operators is improved profit margin as well as an improved position on reserves. The significance of the ''ultra-high rotary speed drilling system'' is the ability to drill into rock at very low weights on bit and possibly lower energy levels. The drilling and coring industry today does not practice this technology. The highest rotary speed systems in oil field and mining drilling and coring today run less than 10,000 rpm--usually well below 5,000 rpm. This document details the progress to date on the program entitled ''SMALLER FOOTPRINT DRILLING SYSTEM FOR DEEP AND HARD ROCK ENVIRONMENTS; FEASIBILITY OF ULTRA-HIGH SPEED DIAMOND DRILLING'' for the period starting June 23, 2003 through September 30, 2004. (1) TerraTek has reviewed applicable literature and documentation and has convened a project kick-off meeting with Industry Advisors in attendance. (2) TerraTek has designed and planned Phase I bench scale experiments. Some difficulties in obtaining ultra-high speed motors for this feasibility work were encountered though they were sourced mid 2004. (3) TerraTek is progressing through Task 3 ''Small-scale cutting performance tests''. Some improvements over early NASA experiments have been identified.« less

A Novel Well Drill Assisted with High-Frequency Vibration Using the Bending Mode

PubMed Central

Qi, Xinda; Chen, Weishan; Tang, Xintian; Shi, Shengjun

2018-01-01

It is important for companies to increase the efficiency of drilling as well as prolong the lifetime of the drilling tool. Since some previous investigations indicated that a superposition of well drilling with an additional vibration increases the drilling efficiency, this paper introduces a novel well drill which is assisted with additional vibrations by means of piezoelectric sandwich bending vibration transducer. The proposed drill uses bending vibrations in two different directions to from an elliptical trajectory movement, which can help the drill to break the surface of hard material more efficiently and clean away the lithic fragments more easily. The proposed well drill with bending vibration transducer is designed to have a resonance frequency of the first bending vibration mode of about 1779 Hz. The motion equation of the particle on the edge of the drill bit is developed and analyzed. The vibration trajectory of the particle on the edge of the drill bit is calculated by using finite element method. A prototype of the proposed drill using bending vibrations is fabricated and tested to verify the aim of drilling efficiency increase. The feed speed of the vibration assisted drilling is tested to be about 0.296 mm/s when the excitation voltage of the transducer is 300 V, while this speed decreases to about 0.195 mm/s when no vibration is added. This comparison shows that the feed speed of the vibration assisted drilling is about 52% higher than that of the normal drilling, which means the proposed drill has a better efficiency and it is important to consider vibration superimposition in well drilling. In addition, the surface of the drill hole gained by the vibration assisted drilling is smoother than that of the normal drilling, which makes the clearance easier. PMID:29641481

Application of air hammer drilling technology in igneous rocks of Junggar basin

NASA Astrophysics Data System (ADS)

Zhao, Hongshan; Feng, Guangtong; Yu, Haiye

2018-03-01

There were many technical problems such as serious well deviation, low penetration rate and long drilling cycle in igneous rocks because of its hardness, strong abrasive and poor drillability, which severely influenced the exploration and development process of Junggar basin. Through analyzing the difficulties of gas drilling with roller bits in Well HS 2, conducting the mechanics experiments about igneous rock, and deeply describing the rock-breaking mechanism of air hammer drilling and its adaptability in igneous rocks, air hammer drilling can realize deviation control and fast drilling in igneous rocks of piedmont zone and avoid the wear and fatigue fracture of drilling strings due to its characteristics of low WOB, low RPM and high frequency impact. Through firstly used in igneous rocks of Well HS 201, compared with gas drilling with cone bit, the average penetration rate and one-trip footage of air hammer drilling respectively increased by more than 2.45 times and 6.42 times while the well deviation was always controlled less than 2 degrees. Two records for Block HS were set up such as the fastest penetration rate of 14.29m/h in Φ444.5mm well hole and the highest one-trip footage of 470.62m in Φ311.2mm well hole. So air hammer drilling was an effective way to realize optimal and fast drilling in the igneous rock formation of Junggar basin.

Apparatus for downhole drilling communications and method for making and using the same

DOEpatents

Normann, Randy A.; Lockwood, Grant J.; Gonzales, Meliton

1998-01-01

An apparatus for downhole drilling communications is presented. The apparatus includes a spool and end pieces for maintaining the spool at the bottom of a drill string near a drill bit during drilling operations. The apparatus provides a cable for communicating signals between a downhole electronics package and a surface receiver in order to perform measurements while drilling. A method of forming the apparatus is also set forth wherein the apparatus is formed about a central spindle and lathe.

Apparatus for downhole drilling communications and method for making and using the same

DOEpatents

Normann, R.A.; Lockwood, G.J.; Gonzales, M.

1998-03-03

An apparatus for downhole drilling communications is presented. The apparatus includes a spool and end pieces for maintaining the spool at the bottom of a drill string near a drill bit during drilling operations. The apparatus provides a cable for communicating signals between a downhole electronics package and a surface receiver in order to perform measurements while drilling. A method of forming the apparatus is also set forth wherein the apparatus is formed about a central spindle and lathe. 6 figs.

Optimization of process parameters in drilling of fibre hybrid composite using Taguchi and grey relational analysis

NASA Astrophysics Data System (ADS)

Vijaya Ramnath, B.; Sharavanan, S.; Jeykrishnan, J.

2017-03-01

Nowadays quality plays a vital role in all the products. Hence, the development in manufacturing process focuses on the fabrication of composite with high dimensional accuracy and also incurring low manufacturing cost. In this work, an investigation on machining parameters has been performed on jute-flax hybrid composite. Here, the two important responses characteristics like surface roughness and material removal rate are optimized by employing 3 machining input parameters. The input variables considered are drill bit diameter, spindle speed and feed rate. Machining is done on CNC vertical drilling machine at different levels of drilling parameters. Taguchi’s L16 orthogonal array is used for optimizing individual tool parameters. Analysis Of Variance is used to find the significance of individual parameters. The simultaneous optimization of the process parameters is done by grey relational analysis. The results of this investigation shows that, spindle speed and drill bit diameter have most effect on material removal rate and surface roughness followed by feed rate.

Drilling Holes in Graphite/Epoxy Composites

NASA Technical Reports Server (NTRS)

Daniels, J. G.; Ledbetter, Frank E., III; Penn, B. G.; White, W. L.

1986-01-01

Slurry of silicon carbide powder in water fed onto bit while drilling. Slurry contains about 60 percent silicon carbide by weight. Slurry recirculated by low-power pump. With slurry, dull tools cut as fast as, or faster than, sharp ones. Holes drilled rapidly and efficiently regardless of ply orientation; whether unidirectional, quasi-isotropic symmetrical, or cross-ply.

Microhole Test Data

DOE Data Explorer

Su, Jiann

2016-05-23

Drilling results from the microhole project at the Sandia High Operating Temperature test facility. The project is seeking to help reduce the cost of exploration and monitoring of geothermal wells and formations by drilling smaller holes. The tests were part of a control algorithm development to optimize the weight-on-bit (WOB) used during drilling with a percussive hammer.

A cadaveric study of bone tissue temperature during pin site drilling utilizing fluoroptic thermography.

PubMed

Muffly, Matthew; Winegar, Corbett; Miller, Mark Carl; Altman, Gregory

2018-05-03

Using fluoroptic thermography, temperature was measured during pin site drilling of intact cortical human cadaver bone with a combination of one-step drilling, graduated drilling, and one-step drilling with irrigation of 5.0 mm Schanz pins. A 1440 rpm constant force drilling was used to on tibial diaphyses while a sensor probe placed 0.5 mm adjacent to the drill hole measured temperature. Four drilling techniques on each of the tibial segments were performed: 3.5mm drill bit, 5.0mm Schanz pin, 5.0 mm Schanz pin in 3.5 mm pre-drilled entry site, 5.0 mm Schanz pin utilizing irrigation. One-step drilling using a 5.0 mm Schanz pin without irrigation produced a temperature that exceeded the threshold temperature for heat-induced injury in 5 of the 8 trials. With the other three drilling techniques, only one in24 trials produced a temperature that would result in thermal injury. This difference was found to be statistically significant (p = 0.003). The use of irrigation significantly reduced the maximum bone tissue temperature in one-step drilling of a 5.0 mm Schanz pin (p = 0.02). One-step drilling with a 3.5 mm drill bit achieved maximum temperature significantly faster than graduated drilling and drilling with irrigation using a 5.0 mm Schanz pin (p <0.01). One-step drilling with a 5.0 mm Schanz pin into cortical bone can produce temperatures that can lead to heat-induced injury. Irrigation alone can reduce the temperatures sufficiently to avoid damage. Pre-drilling can increase temperatures significantly but the extent of any injury should be small.

Fishing

DOE Office of Scientific and Technical Information (OSTI.GOV)

Walker, G.

1984-09-01

Two classifications of fishing jobs are discussed: open hole and cased hole. When there is no casing in the area of the fish, it is called open hole fishing. When the fish is inside the casing, it is called cased hole fishing. The article lists various things that can become a fish-stuck drill pipe, including: broken drill pipe, drill collars, bit, bit cones, hand tools dropped in the well, sanded up or mud stuck tubing, packers become stuck, and much more. It is suggested that on a fishing job, all parties involved should cooperate with each other, and that fishingmore » tool people obtain all the information concerning the well. That way they can select the right tools and methods to clean out the well as quickly as possible.« less

Modeling pellet impact drilling process

NASA Astrophysics Data System (ADS)

Kovalyov, A. V.; Ryabchikov, S. Ya; Isaev, Ye D.; Ulyanova, O. S.

2016-03-01

The paper describes pellet impact drilling which could be used to increase the drilling speed and the rate of penetration when drilling hard rocks. Pellet impact drilling implies rock destruction by metal pellets with high kinetic energy in the immediate vicinity of the earth formation encountered. The pellets are circulated in the bottom hole by a high velocity fluid jet, which is the principle component of the ejector pellet impact drill bit. The experiments conducted has allowed modeling the process of pellet impact drilling, which creates the scientific and methodological basis for engineering design of drilling operations under different geo-technical conditions.

Dog-Bone Horns for Piezoelectric Ultrasonic/Sonic Actuators

NASA Technical Reports Server (NTRS)

Sherrit, Stewart; Bar-Cohen, Yoseph; Chang, Zensheu; Bao, Xiaoqi

2007-01-01

A shape reminiscent of a dog bone has been found to be superior to other shapes for mechanical-amplification horns that are components of piezoelectrically driven actuators used in a series of related devices denoted generally as ultrasonic/sonic drill/corers (USDCs). The first of these devices was reported in Ultrasonic/Sonic Drill/Corers With Integrated Sensors (NPO-20856), NASA Tech Briefs, Vol. 25, No. 1 (January 2001), page 38. The dog-bone shape was conceived especially for use in a more recent device in the series, denoted an ultrasonic/ sonic gopher, that was described in Ultrasonic/Sonic Mechanisms for Drilling and Coring (NPO-30291), NASA Tech Briefs, Vol. 27, No. 9 (September 2003), page 65. The figure shows an example of a dog-bone-shaped horn and other components of an ultrasonic gopher. Prerequisite to a meaningful description of this development is an unavoidably lengthy recapitulation of the principle of operation of a USDC and, more specifically, of the ultrasonic/sonic gopher as described previously in NASA Tech Briefs. The ultrasonic actuator includes a stack of piezoelectric rings, the horn, a metal backing, and a bolt that connects the aforementioned parts and provides compressive pre-strain to the piezoelectric stack to prevent breakage of the rings during extension. The stack of piezoelectric rings is excited at the resonance frequency of the overall ultrasonic actuator. Through mechanical amplification by the horn, the displacement in the ultrasonic vibration reaches tens of microns at the tip of the horn. The horn hammers an object that is denoted the free mass because it is free to move longitudinally over a limited distance between hard stops: The free mass bounces back and forth between the ultrasonic horn and a tool bit (a drill bit or a corer). Because the longitudinal speed of the free mass is smaller than the longitudinal speed of vibration of the tip of the horn, contact between the free mass and the horn tip usually occurs at a phase of the vibration favorable to transfer of momentum from the horn to the free mass. Therefore, the free mass picks up momentum and is accelerated back to the tool bit. Upon impact of the free mass on the tool bit, momentum is transferred to the tool bit. The impacts of the free mass on the tool bit repeat at a sonic frequency that can range from tens of hertz to about 1 kHz. The shock waves caused by the impacts of the free mass propagate to the interface between the tool bit and the medium (typically, rock, ice, or other brittle material) to be drilled or cored. The medium becomes fractured when its ultimate strain is exceeded at the medium/tool-bit interface. This concludes the description of the principle of operation.

Design of a Bottom Impermeable Barrier in Conjunction with A contaminated Site Containment Structure.

DTIC Science & Technology

1994-05-01

utilizes drill bits and tubing to cut through the soil. Unlike the auger method, a slurry mixture is used to keep the drill bit clean and assist in...is applied. In the sleeve pipe method, or also called tube -a-manchette, the sleeve pipe is installed in the grout hole, and sealed in place with a...acts as a one-way valve. allowing grout out of the pipe, but not back into the sleeve. A grouting tube with double packer is used to inject the grout

Acquisition and Retaining Granular Samples via a Rotating Coring Bit

NASA Technical Reports Server (NTRS)

Bar-Cohen, Yoseph; Badescu, Mircea; Sherrit, Stewart

2013-01-01

This device takes advantage of the centrifugal forces that are generated when a coring bit is rotated, and a granular sample is entered into the bit while it is spinning, making it adhere to the internal wall of the bit, where it compacts itself into the wall of the bit. The bit can be specially designed to increase the effectiveness of regolith capturing while turning and penetrating the subsurface. The bit teeth can be oriented such that they direct the regolith toward the bit axis during the rotation of the bit. The bit can be designed with an internal flute that directs the regolith upward inside the bit. The use of both the teeth and flute can be implemented in the same bit. The bit can also be designed with an internal spiral into which the various particles wedge. In another implementation, the bit can be designed to collect regolith primarily from a specific depth. For that implementation, the bit can be designed such that when turning one way, the teeth guide the regolith outward of the bit and when turning in the opposite direction, the teeth will guide the regolith inward into the bit internal section. This mechanism can be implemented with or without an internal flute. The device is based on the use of a spinning coring bit (hollow interior) as a means of retaining granular sample, and the acquisition is done by inserting the bit into the subsurface of a regolith, soil, or powder. To demonstrate the concept, a commercial drill and a coring bit were used. The bit was turned and inserted into the soil that was contained in a bucket. While spinning the bit (at speeds of 600 to 700 RPM), the drill was lifted and the soil was retained inside the bit. To prove this point, the drill was turned horizontally, and the acquired soil was still inside the bit. The basic theory behind the process of retaining unconsolidated mass that can be acquired by the centrifugal forces of the bit is determined by noting that in order to stay inside the interior of the bit, the frictional force must be greater than the weight of the sample. The bit can be designed with an internal sleeve to serve as a container for granular samples. This tube-shaped component can be extracted upon completion of the sampling, and the bottom can be capped by placing the bit onto a corklike component. Then, upon removal of the internal tube, the top section can be sealed. The novel features of this device are: center dot A mechanism of acquiring and retaining granular samples using a coring bit without a closed door. center dot An acquisition bit that has internal structure such as a waffle pattern for compartmentalizing or helical internal flute to propel the sample inside the bit and help in acquiring and retaining granular samples. center dot A bit with an internal spiral into which the various particles wedge. center dot A design that provides a method of testing frictional properties of the granular samples and potentially segregating particles based on size and density. A controlled acceleration or deceleration may be used to drop the least-frictional particles or to eventually shear the unconsolidated material near the bit center.

Controllable magneto-rheological fluid-based dampers for drilling

DOEpatents

Raymond, David W [Edgewood, NM; Elsayed, Mostafa Ahmed [Youngsville, LA

2006-05-02

A damping apparatus and method for a drillstring comprising a bit comprising providing to the drillstring a damping mechanism comprising magnetorheological fluid and generating an electromagnetic field affecting the magnetorheological fluid in response to changing ambient conditions encountered by the bit.

Microgravity Drill and Anchor System

NASA Technical Reports Server (NTRS)

Parness, Aaron; Frost, Matthew A.; King, Jonathan P.

2013-01-01

This work is a method to drill into a rock surface regardless of the gravitational field or orientation. The required weight-on-bit (WOB) is supplied by a self-contained anchoring mechanism. The system includes a rotary percussive coring drill, forming a complete sampling instrument usable by robot or human. This method of in situ sample acquisition using micro - spine anchoring technology enables several NASA mission concepts not currently possible with existing technology, including sampling from consolidated rock on asteroids, providing a bolt network for astronauts visiting a near-Earth asteroid, and sampling from the ceilings or vertical walls of lava tubes and cliff faces on Mars. One of the most fundamental parameters of drilling is the WOB; essentially, the load applied to the bit that allows it to cut, creating a reaction force normal to the surface. In every drilling application, there is a minimum WOB that must be maintained for the system to function properly. In microgravity (asteroids and comets), even a small WOB could not be supported conventionally by the weight of the robot or astronaut. An anchoring mechanism would be needed to resist the reactions, or the robot or astronaut would push themselves off the surface and into space. The ability of the system to anchor itself to a surface creates potential applications that reach beyond use in low gravity. The use of these anchoring mechanisms as end effectors on climbing robots has the potential of vastly expanding the scope of what is considered accessible terrain. Further, because the drill is supported by its own anchor rather than by a robotic arm, the workspace is not constrained by the reach of such an arm. Yet, if the drill is on a robotic arm, it has the benefit of not reflecting the forces of drilling back to the arm s joints. Combining the drill with the anchoring feet will create a highly mobile, highly stable, and highly reliable system. The drilling system s anchor uses hundreds of microspine toes that independently find holes and ledges on a rock to create an anchor. Once the system is anchored, a linear translation mechanism moves the drill axially into the surface while maintaining the proper WOB. The linear translation mechanism is composed of a ball screw and stepper motor that can translate a carriage with high precision and applied load. The carriage slides along rails using self-aligning linear bearings that correct any axial misalignment caused by bending and torsion. The carriage then compresses a series of springs that simultaneously transmit the load to the drill along the bit axis and act as a suspension that compensates for the vibration caused by percussive drilling. The drill is a compacted, modified version of an off-the-shelf rotary percussive drill, which uses a custom carbide-tipped coring bit. By using rotary percussive drilling, the drill time is greatly reduced. The percussive action fractures the rock debris, which is removed during rotation. The final result is a 0.75-in. (.1.9- cm) diameter hole and a preserved 0.5- in. (.1.3-cm) diameter rock core. This work extends microspine technology, making it applicable to astronaut missions to asteroids and a host of robotic sampling concepts. At the time of this reporting, it is the first instrument to be demonstrated using microspine anchors, and is the first self-contained drill/anchor system to be demonstrated that is capable of drilling in inverted configurations and would be capable of drilling in microgravity.

Preparation on Earth for Drilling on Mars

NASA Image and Video Library

2013-02-20

The development of the Mars rover Curiosity capabilities for drilling into a rock on Mars required years of development work. Seen here are some of the rocks used in bit development testing and lifespan testing at JPL in 2007.

Lunar drill and test apparatus

NASA Technical Reports Server (NTRS)

Norrington, David W.; Ardoin, Didier C.; Alexander, Stephen G.; Rowland, Philip N.; Vastakis, Frank N.; Linsey, Steven L.

1988-01-01

The design of an experimental lunar drill and a facility to test the drill under simulated lunar conditions is described. The drill utilizes a polycrystalline diamond compact drag bit and an auger to mechanically remove cuttings from the hole. The drill will be tested in a vacuum chamber and powered through a vacuum seal by a drive mechanism located above the chamber. A general description of the design is provided followed by a detailed description and analysis of each component. Recommendations for the further development of the design are included.

Drilling plastic formations using highly polished PDC cutters

DOE Office of Scientific and Technical Information (OSTI.GOV)

Smith, R.H.; Lund, J.B.; Anderson, M.

1995-12-31

Highly plastic and over-pressured formations are troublesome for both roller cone and PDC bits. Thus far, attempts to increase penetration rates in these formations have centered around re-designing the bit or modifying the cutting structure. These efforts have produced only moderate improvements. This paper presents both laboratory and field data to illustrate the benefits of applying a mirror polished surface to the face of PDC cutters in drilling stressed formations. These cutters are similar to traditional PDC cutters, with the exception of the reflective mirror finish, applied to the diamond table surfaces prior to their installation in the bit. Resultsmore » of tests conducted in a single point cutter apparatus and a full-scale drilling simulator will be presented and discussed. Field results will be presented that demonstrate the effectiveness of polished cutters, in both water and oil-based muds. Increases in penetration rates of 300-400% have been observed in the Wilcox formation and other highly pressured shales. Typically, the beneficial effects of polished cutters have been realized at depths greater than 7000 ft, and with mud weights exceeding 12 ppg.« less

Kick Detection at the Bit: Early Detection via Low Cost Monitoring

DOE Office of Scientific and Technical Information (OSTI.GOV)

Tost, Brian; Rose, Kelly; Aminzadeh, Fred

2016-06-07

Formation fluid influxes (i.e. kicks) pose persistent challenges and operational costs during drilling operations. Implications of kicks range in scale but cumulatively result in substantial costs that affect drilling safety, environment, schedule, and infrastructure. Early kick detection presents a low-cost, easily adopted solution for avoiding well control challenges associated with kicks near the bit. Borehole geophysical tools used during the drilling process as part of the logging-while-drilling (LWD) and measurement-while-drilling (MWD) provide the advantage of offering real-time downhole data. LWD/MWD collect data on both the annulus and borehole wall. The annular data are normally treated as background, and are filteredmore » out to isolate the formation measurements. Because kicks will change the local physical properties of annular fluids, bottom-hole measurements are among the first indicators that a formation fluid has invaded the wellbore. This report describes and validates a technique for using the annular portion of LWD/MWD data to facilitate early kick detection using first order principles. The detection technique leverages data from standard and cost-effective technologies that are typically implemented during well drilling, such as MWD/LWD data in combination with mud-pulse telemetry for data transmission.« less

Wireline-rotary air coring of the Bandelier Tuff, Los Alamos, New Mexico

USGS Publications Warehouse

Teasdale, W.E.; Pemberton, R.R.

1984-01-01

This paper describes experiments using wireline-rotary air-coring techniques conducted in the Bandelier Tuff using a modified standard wireline core-barrel system. The modified equipment was used to collect uncontaminated cores of unconsolidated ash and indurated tuff at Los Alamos, New Mexico. Core recovery obtained from the 210-foot deep test hole was about 92 percent. A standard HQ-size, triple-tube wireline core barrel (designed for the passage of liquid drilling fluids) was modified for air coring as follows: (1) Air passages were milled in the latch body part of the head assembly; (2) the inside dimension of the outer core barrel tube was machined and honed to provide greater clearance between the inner and outer barrels; (3) oversized reaming devices were added to the outer core barrel and the coring bit to allow more clearance for air and cuttings return; (4) the eight discharge ports in the coring bit were enlarged. To control airborne-dust pollution, a dust-and-cuttings discharge subassembly, designed and built by project personnel, was used. (USGS)

IceBreaker: Mars Drill and Sample Delivery System

NASA Astrophysics Data System (ADS)

Mellerowicz, B. L.; Paulsen, G. L.; Zacny, K.; McKay, C.; Glass, B. J.; Dave, A.; Davila, A. F.; Marinova, M.

2012-12-01

We report on the development and testing of a one meter class prototype Mars drill and cuttings sample delivery system. The IceBreaker drill consists of a rotary-percussive drill head, a sampling auger with a bit at the end having an integrated temperature sensor, a Z-stage for advancing the auger into the ground, and a sam-pling station for moving the augered ice shavings or soil cuttings into a sample cup. The drill is deployed from a 3 Degree of Freedom (DOF) robotic arm. The drill demonstrated drilling in ice-cemented ground, ice, and rocks at the 1-1-100-100 level; that is the drill reached 1 meter in 1 hour with 100 Watts of power and 100 Newton Weight on Bit. This cor-responds to an average energy of 100 Whr. The drill has been extensively tested in the Mars chamber to a depth of 1 meter, as well as in the Antarctic and the Arctic Mars analog sites. We also tested three sample delivery systems: 1) 4 DOF arm with a custom soil scoop at the end; 2) Pneumatic based, and 3) Drill based enabled by the 3 (DOF) drill deployment boom. In all approaches there is an air-gap between the sterilized drill (which penetrates subsurface) and the sample transfer hardware (which is not going to be sterilized). The air gap satisfies the planetary protection requirements. The scoop acquires cuttings sample once they are augered to the surface, and drops them into an in-strument inlet port. The system has been tested in the Mars chamber and in the Arctic. The pneumatic sample delivery system uses compressed gas to move the sample captured inside a small chamber inte-grated with the auger, directly into the instrument. The system was tested in the Mars chamber. In the third approach the drill auger captures the sample on its flutes, the 3 DOF boom positions the tip of the auger above the instrument, and then the auger discharges the sample into an instrument. This approach was tested in the labolatory (at STP). The above drilling and sample delivery tests have shown that drilling and sample transfer on Mars, in ice cemented ground with limited power, energy and Weight on Bit, and collecting samples in dis-crete depth intervals is possible within the given mass, power, and energy levels of a Phoenix-size lander and within the duration of a Phoenix-like mission.

Real-time positioning technology in horizontal directional drilling based on magnetic gradient tensor measurement

NASA Astrophysics Data System (ADS)

Deng, Guoqing; Yao, Aiguo

2017-04-01

Horizontal directional drilling (HDD) technology has been widely used in Civil Engineering. The dynamic position of the drill bit during construction is one of significant facts determining the accuracy of the trajectory of HDD. A new method now has been proposed to detecting the position of drill bit by measuring the magnetic gradient tensor of the ground solenoid magnetic beacon. Compared with traditional HDD positioning technologies, this new model is much easier to apply with lower request for construction sites and higher positioning efficiency. A direct current (DC) solenoid as a magnetic dipole is placed on ground near the drill bit, and related sensors array which contains four Micro-electromechanical Systems (MEMS ) tri-axial magnetometers, one MEMS tri-axial accelerometer and one MEMS tri-axial gyroscope is set up for measuring the magnetic gradient tensor of the magnetic dipole. The related HDD positioning model has been established and simulation experiments have been carried out to verify the feasibility and reliability of the proposed method. The experiments show that this method has good positioning accuracy in horizontal and vertical direction, and totally avoid the impact of the environmental magnetic field. It can be found that the posture of the magnetic beacon will impact the remote positioning precision within valid positioning range, and the positioning accuracy is higher with longer baseline for limited space in drilling tools. The results prove that the relative error can be limited in 2% by adjusting position of the magnetic beacon, the layers of the enameled coil, the sensitive of magnetometers and the baseline distance. Conclusion can be made that this new method can be applied in HDD positioning with better effect and wider application range than traditional method.

Auto-Gopher: A Wire-Line Rotary-Hammer Ultrasonic Drill

NASA Technical Reports Server (NTRS)

Badescu, Mircea; Sherrit, Stewart; Bao, Xiaogi; Bar-Cohen, Yoseph; Chen, Beck

2011-01-01

Developing technologies that would enable NASA to sample rock, soil, and ice by coring, drilling or abrading at a significant depth is of great importance for a large number of in-situ exploration missions as well as for earth applications. Proven techniques to sample Mars subsurface will be critical for future NASA astrobiology missions that will search for records of past and present life on the planet, as well as, the search for water and other resources. A deep corer, called Auto-Gopher, is currently being developed as a joint effort of the JPL's NDEAA laboratory and Honeybee Robotics Corp. The Auto-Gopher is a wire-line rotary-hammer drill that combines rock breaking by hammering using an ultrasonic actuator and cuttings removal by rotating a fluted bit. The hammering mechanism is based on the Ultrasonic/Sonic Drill/Corer (USDC) that has been developed as an adaptable tool for many of drilling and coring applications. The USDC uses an intermediate free-flying mass to transform the high frequency vibrations of the horn tip into a sonic hammering of a drill bit. The USDC concept was used in a previous task to develop an Ultrasonic/Sonic Ice Gopher. The lessons learned from testing the ice gopher were implemented into the design of the Auto-Gopher by inducing a rotary motion onto the fluted coring bit. A wire-line version of such a system would allow penetration of significant depth without a large increase in mass. A laboratory version of the corer was developed in the NDEAA lab to determine the design and drive parameters of the integrated system. The design configuration lab version of the design and fabrication and preliminary testing results are presented in this paper

Experimental and analytical investigation of the thermal necrosis in high-speed drilling of bone.

PubMed

Shakouri, Ehsan; Sadeghi, Mohammad H; Maerefat, Mehdi; Shajari, Shaghayegh

2014-04-01

Bone loss due to thermo necrosis may weaken the purchase of surgically placed screws and pins, causing them to loosen postoperatively. The heat generated during the bone drilling is proportional to cutting speed and force and may be partially dissipated by the blood and tissue fluids, and somehow carried away by the chips formed. Increasing cutting speed will reduce cutting force and machining time. Therefore, it is of interest to study the effects of the increasing cutting speed on bone drilling characteristics. In this article, the effects of the increasing cutting speed ranging from 500 up to 18,000 r/min on the thrust force and the temperature rise are studied for bovine femur bone. The results of this study reveal that the high-speed drilling of 6000-7000 r/min may effectively reduce the two parameters of maximum cortical temperature and duration of exposure at temperatures above the allowable levels, which in turn reduce the probability of thermal necrosis in the drill site. This is due to the reduction of the cutting force and the increase in the chip disposal speed. However, more increases in the drill bit rotational speed result in an increase in the amount of temperature elevation, not because of sensible change in drilling force but a considerable increase in friction among the chips, drill bit and the hole walls.

Drill System Development for the Lunar Subsurface Exploration

NASA Astrophysics Data System (ADS)

Zacny, Kris; Davis, Kiel; Paulsen, Gale; Roberts, Dustyn; Wilson, Jack; Hernandez, Wilson

Reaching the cold traps at the lunar poles and directly sensing the subsurface regolith is a primary goal of lunar exploration, especially as a means of prospecting for future In Situ Resource Utilization efforts. As part of the development of a lunar drill capable of reaching a depth of two meters or more, Honeybee Robotics has built a laboratory drill system with a total linear stroke of 1 meter, capability to produce as much as 45 N-m of torque at a rotational speed of 200 rpm, and a capability of delivering maximum downforce of 1000 N. Since this is a test-bed, the motors were purposely chosen to be relative large to provide ample power to the drill system (the Apollo drill was a 500 Watt drill, i.e. not small in current standards). In addition, the drill is capable of using three different drilling modes: rotary, rotary percussive and percussive. The frequency of percussive impact can be varied if needed while rotational speed can be held constant. An integral part of this test bed is a vacuum chamber that is currently being constructed. The drill test-bed is used for analyzing various drilling modes and testing different drill bit and auger systems under low pressure conditions and in lunar regolith simulant. The results of the tests are used to develop final lunar drill design as well as efficient drilling protocols. The drill was also designed to accommodate a downhole neutron spectrometer for measuring the amount of hydrated material in the area surrounding the borehole, as well as downhole temperature sensors, accelerometers, and electrical properties tester. The presentation will include history of lunar drilling, challenges of drilling on the Moon, a description of the drill and chamber as well as preliminary drilling test results conducted in the ice-bound lunar regolith simulant with a variety of drill bits and augers systems.

Study on the Effect of Diamond Grain Size on Wear of Polycrystalline Diamond Compact Cutter

NASA Astrophysics Data System (ADS)

Abdul-Rani, A. M.; Che Sidid, Adib Akmal Bin; Adzis, Azri Hamim Ab

2018-03-01

Drilling operation is one of the most crucial step in oil and gas industry as it proves the availability of oil and gas under the ground. Polycrystalline Diamond Compact (PDC) bit is a type of bit which is gaining popularity due to its high Rate of Penetration (ROP). However, PDC bit can easily wear off especially when drilling hard rock. The purpose of this study is to identify the relationship between the grain sizes of the diamond and wear rate of the PDC cutter using simulation-based study with FEA software (ABAQUS). The wear rates of a PDC cutter with a different diamond grain sizes were calculated from simulated cuttings of cutters against granite. The result of this study shows that the smaller the diamond grain size, the higher the wear resistivity of PDC cutter.

Drill pipe threaded nipple connection design development

NASA Astrophysics Data System (ADS)

Saruev, A. L.; Saruev, L. A.; Vasenin, S. S.

2015-11-01

The paper presents the analysis of the behavior of the drill pipe nipple connection under the additional load generated by power pulses. The strain wave propagation through the nipple thread connection of drill pipes to the bottomhole is studied in this paper. The improved design of the nipple thread connection is suggested using the obtained experimental and theoretical data. The suggested connection design allows not only the efficient transmission of strain wave energy to a drill bit but also the automation of making-up and breaking-out drill pipes.

DOE Office of Scientific and Technical Information (OSTI.GOV)

Bourdon, J.C.; Peltier, B.; Cooper, G.A.

In this paper, field drill-off test results are compared with data from laboratory simulations. A simple theory for analyzing drill-off tests is developed. The weight-on bit (WOB) decay with time is close to exponential, but large threshold WOB's, resulting from poor weight transmission downhole, are sometimes observed in field tests.

Microfluidic devices connected to fused-silica capillaries with minimal dead volume.

PubMed

Bings, N H; Wang, C; Skinner, C D; Colyer, C L; Thibault, P; Harrison, D J

1999-08-01

Fused-silica capillaries have been connected to microfluidic devices for capillary electrophoresis by drilling into the edge of the device using 200-μm tungsten carbide drills. The standard pointed drill bits create a hole with a conical-shaped bottom that leads to a geometric dead volume of 0.7 nL at the junction, and significant band broadening when used with 0.2-nL sample plugs. The plate numbers obtained on the fused-silica capillary connected to the chip were about 16-25% of the predicted numbers. The conical area was removed with a flat-tipped drill bit and the band broadening was substantially eliminated (on average 98% of the predicted plate numbers were observed). All measurements were made while the device was operating with an electrospray from the end of the capillary. The effective dead volume of the flat-bottom connection is minimal and allows microfluidic devices to be connected to a wide variety of external detectors.

Study on the influence of parameters of medical drill on bone drilling temperature

NASA Astrophysics Data System (ADS)

XU, Xianchun; Hu, Yahui; Han, Jingwang; Yue, Lin; Jiang, Wangbiao

2018-03-01

During surgical interventions, the temperature generated during cortical bone drilling can affect the activity of bone material, which may lead to necrosis. In this paper, with the purpose of reducing the temperature during cortical bone drilling, the influence of the parameters of medical drill were analyzed. The finite element model of the drilling process was established based on the parametric design of the dril. The relationship between the drill bit diameter, the point angle, and the helix angle to the drilling temperature was studied by the center composite experiment. The results showed that the drilling temperature is increased with the increase of drill diameter, vertex angle and helix angle in the range of certain research.

Servo-integrated patterned media by hybrid directed self-assembly.

PubMed

Xiao, Shuaigang; Yang, Xiaomin; Steiner, Philip; Hsu, Yautzong; Lee, Kim; Wago, Koichi; Kuo, David

2014-11-25

A hybrid directed self-assembly approach is developed to fabricate unprecedented servo-integrated bit-patterned media templates, by combining sphere-forming block copolymers with 5 teradot/in.(2) resolution capability, nanoimprint and optical lithography with overlay control. Nanoimprint generates prepatterns with different dimensions in the data field and servo field, respectively, and optical lithography controls the selective self-assembly process in either field. Two distinct directed self-assembly techniques, low-topography graphoepitaxy and high-topography graphoepitaxy, are elegantly integrated to create bit-patterned templates with flexible embedded servo information. Spinstand magnetic test at 1 teradot/in.(2) shows a low bit error rate of 10(-2.43), indicating fully functioning bit-patterned media and great potential of this approach for fabricating future ultra-high-density magnetic storage media.

PDC cutters improve drilling in harsh environments

DOE Office of Scientific and Technical Information (OSTI.GOV)

Mensa-Wilmot, G.

2000-02-01

Improvements in polycrystalline diamond compact (PDC) cutter technology have contributed immensely to the industry's acceptance of PDC bits as effective drilling tools. These cutters are being engineered to address the needs and requirements of different drilling programs. Extensive research and developments efforts have been dedicated to the analysis of the diamond table/tungsten carbide interface. The paper describes PDC cutter development, operational challenges, offset performance, and field experiences.

New PDC bit optimizes drilling performance

DOE Office of Scientific and Technical Information (OSTI.GOV)

Besson, A.; Gudulec, P. le; Delwiche, R.

1996-05-01

The lithology in northwest Argentina contains a major section where polycrystalline diamond compact (PDC) bits have not succeeded in the past. The section consists of dense shales and cemented sandstone stringers with limestone laminations. Conventional PDC bits experienced premature failures in the section. A new generation PDC bit tripled rate of penetration (ROP) and increased by five times the potential footage per bit. Recent improvements in PDC bit technology that enabled the improved performance include: the ability to control the PDC cutter quality; use of an advanced cutter lay out defined by 3D software; using cutter face design code formore » optimized cleaning and cooling; and, mastering vibration reduction features, including spiraled blades.« less

Seismic While Drilling Case Study in Shengli Oilfield, Eastern China

NASA Astrophysics Data System (ADS)

Wang, L.; Liu, H.; Tong, S.; Zou, Z.

2015-12-01

Seismic while drilling (SWD) is a promising borehole seismic technique with reduction of drilling risk, cost savings and increased efficiency. To evaluate the technical and economic benefits of this new technique, we carried out SWD survey at well G130 in Shengli Oilfield of Eastern China. Well G130 is an evaluation well, located in Dongying depression at depth more than 3500m. We used an array of portable seismometers to record the surface SWD-data, during the whole drilling progress. The pilot signal was being recorded continuously, by an accelerometer mounted on the top of the drill string. There were also two seismometers buried in the drill yard, one near diesel engine and another near derrick. All the data was being recorded continuously. According to mud logging data, we have processed and analyzed all the data. It demonstrates the drill yard noise is the primary noise among the whole surface wavefield and its dominant frequency is about 20Hz. Crosscorrelation of surface signal with the pilot signal shows its SNR is severely low and there is no any obvious event of drill-bit signals. Fortunately, the autocorrelation of the pilot signal shows clear BHA multiple and drill string multiple. The period of drill string multiple can be used for establishing the reference time (so-called zero time). We identified and removed different noises from the surface SWD-data, taking advantages of wavefield analysis. The drill-bit signal was retrieved from surface SWD-data, using seismic interferometry. And a reverse vertical seismic profile (RVSP) data set for the continuous drilling depth was established. The subsurface images derived from these data compare well with the corresponding images of 3D surface seismic survey cross the well.

Geothermal well drilling manual at Cerro Prieto

DOE Office of Scientific and Technical Information (OSTI.GOV)

Fernandez P., A.; Flores S., M.

The objective of the drilling manual is to solve all problems directly related to drilling during the construction of a well. In this case, the topics dealt which are drilling fluids and hydraulics to be applied in the field to improve drilling progress, eliminate risks and achieve good well-completion. There are other topics that are applicable such as drill bits and the drilling string, which are closely linked to drilling progress. On this occasion drilling fluid and hydraulics programs are presented, in addition to a computing program for a Casio FX-502P calculator to be applied in the field to optimizemore » hydraulics and in the analysis of hydraulics for development and exploration wells at their different intervals.« less

Real-Time Prediction of Temperature Elevation During Robotic Bone Drilling Using the Torque Signal.

PubMed

Feldmann, Arne; Gavaghan, Kate; Stebinger, Manuel; Williamson, Tom; Weber, Stefan; Zysset, Philippe

2017-09-01

Bone drilling is a surgical procedure commonly required in many surgical fields, particularly orthopedics, dentistry and head and neck surgeries. While the long-term effects of thermal bone necrosis are unknown, the thermal damage to nerves in spinal or otolaryngological surgeries might lead to partial paralysis. Previous models to predict the temperature elevation have been suggested, but were not validated or have the disadvantages of computation time and complexity which does not allow real time predictions. Within this study, an analytical temperature prediction model is proposed which uses the torque signal of the drilling process to model the heat production of the drill bit. A simple Green's disk source function is used to solve the three dimensional heat equation along the drilling axis. Additionally, an extensive experimental study was carried out to validate the model. A custom CNC-setup with a load cell and a thermal camera was used to measure the axial drilling torque and force as well as temperature elevations. Bones with different sets of bone volume fraction were drilled with two drill bits ([Formula: see text]1.8 mm and [Formula: see text]2.5 mm) and repeated eight times. The model was calibrated with 5 of 40 measurements and successfully validated with the rest of the data ([Formula: see text]C). It was also found that the temperature elevation can be predicted using only the torque signal of the drilling process. In the future, the model could be used to monitor and control the drilling process of surgeries close to vulnerable structures.

Enhancing cuttings removal with gas blasts while drilling on Mars

NASA Astrophysics Data System (ADS)

Zacny, K. A.; Quayle, M. C.; Cooper, G. A.

2005-04-01

Future missions to Mars envision use of drills for subsurface exploration. Since the Martian atmosphere precludes the use of liquids for cuttings removal, proposed drilling machines utilize mechanical cuttings removal systems such as augers. However, an auger can substantially contribute to the total power requirements, and in the worst scenario it can choke. A number of experiments conducted under Martian pressures showed that intermittent blasts of gas at low differential pressures can effectively lift the cuttings out of the hole. A gas flushing system could be incorporated into the drill assembly for assistance in clearing the holes of rock cuttings or for redundancy in case of auger jamming. A number of variables such as the particle size distribution of the rock powder, the type of gas used, the bit and auger side clearances, the initial mass of cuttings, and the ambient pressure were investigated and found to affect the efficiency. In all tests the initial volume of gas was close to 1 L and the differential pressure was varied to achieve desired clearing efficiencies. Particles were being lifted out of the hole at a maximum speed of 6 m/s at a differential pressure of 25 torr and ambient pressure of 5 torr. Flushing tests lasted on average for 2 s. The power required to compress the thin Martian atmosphere to achieve a sufficient gas blast every minute or so at 10% efficiency was calculated to be of the order of a few watts.

Experimental and numerical study of drill bit drop tests on Kuru granite

NASA Astrophysics Data System (ADS)

Fourmeau, Marion; Kane, Alexandre; Hokka, Mikko

2017-01-01

This paper presents an experimental and numerical study of Kuru grey granite impacted with a seven-buttons drill bit mounted on an instrumented drop test machine. The force versus displacement curves during the impact, so-called bit-rock interaction (BRI) curves, were obtained using strain gauge measurements for two levels of impact energy. Moreover, the volume of removed rock after each drop test was evaluated by stereo-lithography (three-dimensional surface reconstruction). A modified version of the Holmquist-Johnson-Cook (MHJC) material model was calibrated using Kuru granite test results available from the literature. Numerical simulations of the single drop tests were carried out using the MHJC model available in the LS-DYNA explicit finite-element solver. The influence of the impact energy and additional confining pressure on the BRI curves and the volume of the removed rock is discussed. In addition, the influence of the rock surface shape before impact was evaluated using two different mesh geometries: a flat surface and a hyperbolic surface. The experimental and numerical results are compared and discussed in terms of drilling efficiency through the mechanical specific energy. This article is part of the themed issue 'Experimental testing and modelling of brittle materials at high strain rates'.

Rigid and Flexible Pavement Aircraft Tie-Downs

DTIC Science & Technology

2010-05-01

Concrete Pier, Prior to PCC Placement Neenah anchors are equipped with two ½-in-diameter cored holes to allow insertion of a section of rebar through...facilitate this process, a Hilti drill was utilized to perform the concrete drilling process. The drill bit diameter exceeded the rebar diameter by...aggregate particles not become lodged against the rebar sections inside the dowel sleeves, impeding the flow of concrete and possibly creating air voids

Seismic while drilling: Operational experiences in Viet Nam

DOE Office of Scientific and Technical Information (OSTI.GOV)

Jackson, M.; Einchcomb, C.

1997-03-01

The BP/Statoil alliance in Viet Nam has used seismic while drilling on four wells during the last two years. Three wells employed the Western Atlas Tomex system, and the last well, Schlumberger`s SWD system. Perceived value of seismic while drilling (SWD) lies in being able to supply real-time data linking drill bit position to a seismic picture of the well. However, once confidence in equipment and methodology is attained, SWD can influence well design and planning associated with drilling wells. More important, SWD can remove uncertainty when actually drilling wells, allowing risk assessment to be carried out more accurately andmore » confidently.« less

PDC bits break ground with advanced vibration mitigation

DOE Office of Scientific and Technical Information (OSTI.GOV)

NONE

1995-10-01

Advancements in PDC bit technology have resulted in the identification and characterization of different types of vibrational modes that historically have limited PDC bit performance. As a result, concepts have been developed that prevent the initiation of vibration and also mitigate its damaging effects once it occurs. This vibration-reducing concept ensures more efficient use of the energy available to a PDC bit performance. As a result, concepts have been developed that prevent the imitation of vibration and also mitigate its damaging effects once it occurs. This vibration-reducing concept ensures more efficient use of the energy available to a PDC bit,more » thereby improving its performance. This improved understanding of the complex forces affecting bit performance is driving bit customization for specific drilling programs.« less

Auto-Gopher-II: an autonomous wireline rotary-hammer ultrasonic drill

NASA Astrophysics Data System (ADS)

Badescu, Mircea; Lee, Hyeong Jae; Sherrit, Stewart; Bao, Xiaoqi; Bar-Cohen, Yoseph; Jackson, Shannon; Chesin, Jacob; Zacny, Kris; Paulsen, Gale L.; Mellerowicz, Bolek; Kim, Daniel

2017-04-01

Developing technologies that would enable future NASA exploration missions to penetrate deeper into the subsurface of planetary bodies for sample collection is of great importance. Performing these tasks while using minimal mass/volume systems and with low energy consumption is another set of requirements imposed on such technologies. A deep drill, called Auto-Gopher II, is currently being developed as a joint effort between JPL's NDEAA laboratory and Honeybee Robotics Corp. The Auto-Gopher II is a wireline rotary-hammer drill that combines formation breaking by hammering using an ultrasonic actuator and cuttings removal by rotating a fluted auger bit. The hammering mechanism is based on the Ultrasonic/Sonic Drill/Corer (USDC) mechanism that has been developed as an adaptable tool for many drilling and coring applications. The USDC uses an intermediate free-flying mass to transform high frequency vibrations of a piezoelectric transducer horn tip into sonic hammering of the drill bit. The USDC concept was used in a previous task to develop an Ultrasonic/Sonic Ice Gopher and then integrated into a rotary hammer device to develop the Auto-Gopher-I. The lessons learned from these developments are being integrated into the development of the Auto- Gopher-II, an autonomous deep wireline drill with integrated cuttings and sample management and drive electronics. Subsystems of the wireline drill are being developed in parallel at JPL and Honeybee Robotics Ltd. This paper presents the development efforts of the piezoelectric actuator, cuttings removal and retention flutes and drive electronics.

DOE Office of Scientific and Technical Information (OSTI.GOV)

Robert Radtke

The manufacture of thermally stable diamond (TSP) cutters for drill bits used in petroleum drilling requires the brazing of two dissimilar materials--TSP diamond and tungsten carbide. The ENDURUS{trademark} thermally stable diamond cutter developed by Technology International, Inc. exhibits (1) high attachment (shear) strength, exceeding 345 MPa (50,000 psi), (2) TSP diamond impact strength increased by 36%, (3) prevents TSP fracture when drilling hard rock, and (4) maintains a sharp edge when drilling hard and abrasive rock. A novel microwave brazing (MWB) method for joining dissimilar materials has been developed. A conventional braze filler metal is combined with microwave heating whichmore » minimizes thermal residual stress between materials with dissimilar coefficients of thermal expansion. The process results in preferential heating of the lower thermal expansion diamond material, thus providing the ability to match the thermal expansion of the dissimilar material pair. Methods for brazing with both conventional and exothermic braze filler metals have been developed. Finite element modeling (FEM) assisted in the fabrication of TSP cutters controllable thermal residual stress and high shear attachment strength. Further, a unique cutter design for absorbing shock, the densification of otherwise porous TSP diamond for increased mechanical strength, and diamond ion implantation for increased diamond fracture resistance resulted in successful drill bit tests.« less

Proof of principal for staircase auger chip removal theory

NASA Technical Reports Server (NTRS)

Barron, Jeffrey B.; Brewer, Steve; Kerns, Kenneth; Moody, Kyle; Rossi, Richard A.

1987-01-01

A proof of principal design of the staircase auger theory is provided for lunar drilling. The drill is designed to drill holes 30 meters deep and 0.1 meters in diameter. The action of the auger is 0.01 meter strokes at a varying number of strokes per second. A detailed analysis of the interaction of the auger and particle was done to optimize the parameters of the auger. This optimum design will allow for proper heat removal and reasonable drilling time. The drill bit is designed to scoop the particles into the auger while efficiently cutting through the moon's surface.

Advantages and limitations of remotely operated sea floor drill rigs

NASA Astrophysics Data System (ADS)

Freudenthal, T.; Smith, D. J.; Wefer, G.

2009-04-01

A variety of research targets in marine sciences including the investigation of gas hydrates, slope stability, alteration of oceanic crust, ore formation and palaeoclimate can be addressed by shallow drilling. However, drill ships are mostly used for deep drillings, both because the effort of building up a drill string from a drill ship to the deep sea floor is tremendous and control on drill bit pressure from a movable platform and a vibrating drill string is poor especially in the upper hundred meters. During the last decade a variety of remotely operated drill rigs have been developed, that are deployed on the sea bed and operated from standard research vessels. These developments include the BMS (Bentic Multicoring System, developed by Williamson and Associates, operated by the Japanese Mining Agency), the PROD (Portable Remotely Operated Drill, developed and operated by Benthic Geotech), the Rockdrill 2 (developed and operated by the British geological Survey) and the MeBo (German abbreviation for sea floor drill rig, developed and operated by Marum, University of Bremen). These drill rigs reach drilling depths between 15 and 100 m. For shallow drillings remotely operated drill rigs are a cost effective alternative to the services of drill ships and have the major advantage that the drilling operations are performed from a stable platform independent of any ship movements due to waves, wind or currents. Sea floor drill rigs can be deployed both in shallow waters and the deep sea. A careful site survey is required before deploying the sea floor drill rig. Slope gradient, small scale topography and soil strength are important factors when planning the deployment. The choice of drill bits and core catcher depend on the expected geology. The required drill tools are stored on one or two magazines on the drill rig. The MeBo is the only remotely operated drill rig world wide that can use wire line coring technique. This method is much faster than conventional drilling. It has the advantage that the drill string stays in the drilled hole during the entire drilling process and prevents the drilled hole from collapsing while the inner core barrels comprising the drilled core sections are hooked up inside the drill string using a wire.

Test drilling in basalts, Lalamilo area, South Kohala District, Hawaii

USGS Publications Warehouse

Teasdale, Warren E.

1980-01-01

Test drilling has determined that a downhole-percussion airhammer can be used effectively to drill basalts in Hawaii. When used in conjunction with a foam-type drilling fluid, the hammer-bit penetration rate was rapid. Continuous drill cuttings from the materials penetrated were obtained throughout the borehole except from extremely fractured or weathered basalt zones where circulation was lost or limited. Cementing of these zones as soon as encountered reduced problems of stuck tools, washouts, and loss of drill-cuttings. Supplies and logistics on the Hawaiian Islands, always a major concern, require that all anticipated drilling supplies, spare rig and tool parts, drilling muds and additives, foam, and miscellaneous hardware be on hand before starting to drill. If not, the resulting rig downtime is costly in both time and money. (USGS)

Rapid Access Ice Drill: A New Tool for Exploration of the Deep Antarctic Ice Sheets and Subglacial Geology

NASA Astrophysics Data System (ADS)

Goodge, J. W.; Severinghaus, J. P.

2014-12-01

The Rapid Access Ice Drill (RAID) will penetrate the Antarctic ice sheets in order to core through deep ice, the glacial bed, and into bedrock below. This new technology will provide a critical first look at the interface between major ice caps and their subglacial geology. Currently in construction, RAID is a mobile drilling system capable of making several long boreholes in a single field season in Antarctica. RAID is interdisciplinary and will allow access to polar paleoclimate records in ice >1 Ma, direct observation at the base of the ice sheets, and recovery of rock cores from the ice-covered East Antarctic craton. RAID uses a diamond rock-coring system as in mineral exploration. Threaded drill-pipe with hardened metal bits will cut through ice using reverse circulation of Estisol for pressure-compensation, maintenance of temperature, and removal of ice cuttings. Near the bottom of the ice sheet, a wireline bottom-hole assembly will enable diamond coring of ice, the glacial bed, and bedrock below. Once complete, boreholes will be kept open with fluid, capped, and made available for future down-hole measurement of thermal gradient, heat flow, ice chronology, and ice deformation. RAID will also sample for extremophile microorganisms. RAID is designed to penetrate up to 3,300 meters of ice and take sample cores in less than 200 hours. This rapid performance will allow completion of a borehole in about 10 days before moving to the next drilling site. RAID is unique because it can provide fast borehole access through thick ice; take short ice cores for paleoclimate study; sample the glacial bed to determine ice-flow conditions; take cores of subglacial bedrock for age dating and crustal history; and create boreholes for use as an observatory in the ice sheets. Together, the rapid drilling capability and mobility of the drilling system, along with ice-penetrating imaging methods, will provide a unique 3D picture of the interior Antarctic ice sheets.

Mechanical specific energy versus depth of cut in rock cutting and drilling

DOE Office of Scientific and Technical Information (OSTI.GOV)

Zhou, Yaneng; Zhang, Wu; Gamwo, Isaac

The relationship between Mechanical Specific Energy (MSE) and the Rate of Penetration (ROP), or equivalently the depth of cut per revolution, provides an important measure for strategizing a drilling operation. This study explores how MSE evolves with depth of cut, and presents a concerted effort that encompasses analytical, computational and experimental approaches. A simple model for the relationship between MSE and cutting depth is first derived with consideration of the wear progression of a circular cutter. This is an extension of Detournay and Defourny's phenomenological cutting model. Wear is modeled as a flat contact area at the bottom of amore » cutter referred to as a wear flat, and that wear flat in the past is often considered to be fixed during cutting. But during a drilling operation by a full bit that consists of multiple circular cutters, the wear flat length may increase because of various wear mechanisms involved. The wear progression of cutters generally results in reduced efficiency with either increased MSE or decreased ROP. Also, an accurate estimate of removed rock volume is found important for the evaluation of MSE. The derived model is compared with experiment results from a single circular cutter, for cutting soft rock under ambient pressure with actual depth measured through a micrometer, and for cutting high strength rock under high pressure with actual cutting area measured by a confocal microscope. Lastly, the model is employed to interpret the evolution of MSE with depth of cut for a full drilling bit under confining pressure. The general form of equation of the developed model is found to describe well the experiment data and can be applied to interpret the drilling data for a full bit.« less

Design and evaluation of a portable intra-operative unified-planning-and-guidance framework applied to distal radius fracture surgery.

PubMed

Magaraggia, Jessica; Wei, Wei; Weiten, Markus; Kleinszig, Gerhard; Vetter, Sven; Franke, Jochen; John, Adrian; Egli, Adrian; Barth, Karl; Angelopoulou, Elli; Hornegger, Joachim

2017-01-01

During a standard fracture reduction and fixation procedure of the distal radius, only fluoroscopic images are available for planning of the screw placement and monitoring of the drill bit trajectory. Our prototype intra-operative framework integrates planning and drill guidance for a simplified and improved planning transfer. Guidance information is extracted using a video camera mounted onto a surgical drill. Real-time feedback of the drill bit position is provided using an augmented view of the planning X-rays. We evaluate the accuracy of the placed screws on plastic bones and on healthy and fractured forearm specimens. We also investigate the difference in accuracy between guided screw placement versus freehand. Moreover, the accuracy of the real-time position feedback of the drill bit is evaluated. A total of 166 screws were placed. On 37 plastic bones, our obtained accuracy was [Formula: see text] mm, [Formula: see text] and [Formula: see text] in tip position and orientation (azimuth and elevation), respectively. On the three healthy forearm specimens, our obtained accuracy was [Formula: see text] mm, [Formula: see text] and [Formula: see text]. On the two fractured specimens, we attained: [Formula: see text] mm, [Formula: see text] and [Formula: see text]. When screw plans were applied freehand (without our guidance system), the achieved accuracy was [Formula: see text] mm, [Formula: see text], while when they were transferred under guidance, we obtained [Formula: see text] mm, [Formula: see text]. Our results show that our framework is expected to increase the accuracy in screw positioning and to improve robustness w.r.t. freehand placement.

Mechanical specific energy versus depth of cut in rock cutting and drilling

DOE PAGES

Zhou, Yaneng; Zhang, Wu; Gamwo, Isaac; ...

2017-12-07

The relationship between Mechanical Specific Energy (MSE) and the Rate of Penetration (ROP), or equivalently the depth of cut per revolution, provides an important measure for strategizing a drilling operation. This study explores how MSE evolves with depth of cut, and presents a concerted effort that encompasses analytical, computational and experimental approaches. A simple model for the relationship between MSE and cutting depth is first derived with consideration of the wear progression of a circular cutter. This is an extension of Detournay and Defourny's phenomenological cutting model. Wear is modeled as a flat contact area at the bottom of amore » cutter referred to as a wear flat, and that wear flat in the past is often considered to be fixed during cutting. But during a drilling operation by a full bit that consists of multiple circular cutters, the wear flat length may increase because of various wear mechanisms involved. The wear progression of cutters generally results in reduced efficiency with either increased MSE or decreased ROP. Also, an accurate estimate of removed rock volume is found important for the evaluation of MSE. The derived model is compared with experiment results from a single circular cutter, for cutting soft rock under ambient pressure with actual depth measured through a micrometer, and for cutting high strength rock under high pressure with actual cutting area measured by a confocal microscope. Lastly, the model is employed to interpret the evolution of MSE with depth of cut for a full drilling bit under confining pressure. The general form of equation of the developed model is found to describe well the experiment data and can be applied to interpret the drilling data for a full bit.« less

Standard Operating Procedure for Surface Paint Sample Collection using a Modified Wood Drill Bit with a Variable Speed Portable Electric Drill

EPA Science Inventory

This standard operating procedure (SOP) describes a new, rapid, and relatively inexpensive way to remove a precise area of paint from the substrate of building structures in preparation for quantitative analysis. This method has been applied successfully in the laboratory, as we...

30 CFR 75.1322 - Stemming boreholes

Code of Federal Regulations, 2010 CFR

2010-07-01

... water stemming bags shall be tamped to fill the entire cross sectional area of the borehole. (c... water stemming bag shall be within 1/4 of an inch of the diameter of the drill bit used to drill the borehole. (h) Water stemming bags shall be constructed of tear-resistant and flame-resistant material and...

New PDC cutters improve drilling efficiency

DOE Office of Scientific and Technical Information (OSTI.GOV)

Mensa-Wilmot, G.

1997-10-27

New polycrystalline diamond compact (PDC) cutters increase penetration rates and cumulative footage through improved abrasion, impact, interface strength, thermal stability, and fatigue characteristics. Studies of formation characterization, vibration analysis, hydraulic layouts, and bit selection continue to improve and expand PDC bit applications. The paper discusses development philosophy, performance characteristics and requirements, Types A, B, and C cutters, and combinations.

Miniature Low-Mass Drill Actuated by Flextensional Piezo Stack

NASA Technical Reports Server (NTRS)

Sherrit, Stewart; Badescu, Mircea; Bar-Cohen, Yoseph

2010-01-01

Recent experiments with a flextensional piezoelectric actuator have led to the development of a sampler with a bit that is designed to produce and capture a full set of sample forms including volatiles, powdered cuttings, and core fragments. The flextensional piezoelectric actuator is a part of a series of devices used to amplify the generated strain from piezoelectric actuators. Other examples include stacks, bimorphs, benders, and cantilevers. These devices combine geometric and resonance amplifications to produce large stroke at high power density. The operation of this sampler/drill was demonstrated using a 3x2x1-cm actuator weighing 12 g using power of about 10-W and a preload of about 10 N. A limestone block was drilled to a depth of about 1 cm in five minutes to produce powdered cuttings. It is generally hard to collect volatiles from random surface profiles found in rocks and sediment, powdered cuttings, and core fragments. Toward the end of collecting volatiles, the actuator and the bit are covered with bellows-shaped shrouds to prevent fines and other debris from reaching the analyzer. A tube with a miniature bellows (to provide flexibility) is connected to the bit and directs the flow of the volatiles to the analyzer. Another modality was conceived where the hose is connected to the bellows wall directly to allow the capture of volatiles generated both inside and outside the bit. A wide variety of commercial bellows used in the vacuum and microwave industries can be used to design the volatiles capture mechanism. The piezoelectric drilling mechanism can potentially be operated in a broad temperature range from about-200 to less than 450 C. The actuators used here are similar to the actuators that are currently baselined to fly as part of the inlet funnel shaking mechanism design of MSL (Mars Science Laboratory). The space qualification of these parts gives this drill a higher potential for inclusion in a future mission, especially when considering its characteristics of low mass, small size, low power, and low axial loads for sampling.

ROPEC - ROtary PErcussive Coring Drill for Mars Sample Return

NASA Technical Reports Server (NTRS)

Chu, Philip; Spring, Justin; Zacny, Kris

2014-01-01

The ROtary Percussive Coring Drill is a light weight, flight-like, five-actuator drilling system prototype designed to acquire core material from rock targets for the purposes of Mars Sample Return. In addition to producing rock cores for sample caching, the ROPEC drill can be integrated with a number of end effectors to perform functions such as rock surface abrasion, dust and debris removal, powder and regolith acquisition, and viewing of potential cores prior to caching. The ROPEC drill and its suite of end effectors have been demonstrated with a five degree of freedom Robotic Arm mounted to a mobility system with a prototype sample cache and bit storage station.

Fluid-Rock Characterization for NMR Well Logging and Special Core Analysis

DOE Office of Scientific and Technical Information (OSTI.GOV)

George Hirasaki; Kishore Mohanty

2007-12-31

The overall objective of this effort is to develop, build and test a high-speed drilling motor that can meet the performance guidelines of the announcement, namely: 'The motors are expected to rotate at a minimum of 10,000 rpm, have an OD no larger than 7 inches and work downhole continuously for at least 100 hours. The motor must have common oilfield thread connections capable of making up to a drill bit and bottomhole assembly. The motor must be capable of transmitting drilling fluid through the motor'. To these goals, APS would add that the motor must be economically viable, inmore » terms of both its manufacturing and maintenance costs, and be applicable to as broad a range of markets as possible. APS has taken the approach of using a system using planetary gears to increase the speed of a conventional mud motor to 10,000 rpm. The mud flow is directed around the outside of the gear train, and a unique flow diversion system has been employed. A prototype of the motor was built and tested in APS's high-pressure flow loop. The motor operated per the model up to {approx}4200 rpm. At that point a bearing seized and the performance was severely degraded. The motor is being rebuilt and will be retested outside of this program.« less

Compact drilling and sample system

NASA Technical Reports Server (NTRS)

Gillis-Smith, Greg R.; Petercsak, Doug

1998-01-01

The Compact Drilling and Sample System (CDSS) was developed to drill into terrestrial, cometary, and asteroid material in a cryogenic, vacuum environment in order to acquire subsurface samples. Although drills were used by the Apollo astronauts some 20 years ago, this drill is a fraction of the mass and power and operates completely autonomously, able to drill, acquire, transport, dock, and release sample containers in science instruments. The CDSS has incorporated into its control system the ability to gather science data about the material being drilled by measuring drilling rate per force applied and torque. This drill will be able to optimize rotation and thrust in order to achieve the highest drilling rate possible in any given sample. The drill can be commanded to drill at a specified force, so that force imparted on the rover or lander is limited. This paper will discuss the cryo dc brush motors, carbide gears, cryogenic lubrication, quick-release interchangeable sampling drill bits, percussion drilling and the control system developed to achieve autonomous, cryogenic, vacuum, lightweight drilling.

Experimental and numerical study of drill bit drop tests on Kuru granite.

PubMed

Fourmeau, Marion; Kane, Alexandre; Hokka, Mikko

2017-01-28

This paper presents an experimental and numerical study of Kuru grey granite impacted with a seven-buttons drill bit mounted on an instrumented drop test machine. The force versus displacement curves during the impact, so-called bit-rock interaction (BRI) curves, were obtained using strain gauge measurements for two levels of impact energy. Moreover, the volume of removed rock after each drop test was evaluated by stereo-lithography (three-dimensional surface reconstruction). A modified version of the Holmquist-Johnson-Cook (MHJC) material model was calibrated using Kuru granite test results available from the literature. Numerical simulations of the single drop tests were carried out using the MHJC model available in the LS-DYNA explicit finite-element solver. The influence of the impact energy and additional confining pressure on the BRI curves and the volume of the removed rock is discussed. In addition, the influence of the rock surface shape before impact was evaluated using two different mesh geometries: a flat surface and a hyperbolic surface. The experimental and numerical results are compared and discussed in terms of drilling efficiency through the mechanical specific energy.This article is part of the themed issue 'Experimental testing and modelling of brittle materials at high strain rates'. © 2016 The Author(s).

Wireline Deep Drill for the Exploration of Icy Bodies

NASA Technical Reports Server (NTRS)

Paulsen, G.; Zacny, K.; Mellerowicz, B.; Craft, J.; Bar-Cohen, Y.; Beegle, L.; Sherrit, S.; Badescu, M.; Corsetti, F.; Ibarra, Y.

2013-01-01

One of the most pressing current questions in space science is whether life has ever arisen anywhere else in the universe. Water is a critical prerequisite for all life-as-we-know-it, thus the possible exploration targets for extraterrestrial life are bodies that have or had copious liquid: Mars, Europa, and Enceladus. Due to the oxidizing nature of Mars' surface, as well as subsurface liquid water reservoirs present on Europa and Enceladus, the search for evidence of existing life must likely focus on subsurface locations, at depths sufficient to support liquid water or retain biologic signatures. To address these questions, an Auto-Gopher sampler has been developed that is a wireline type drill. This drill is suspended on a tether and its motors and mechanisms are built into a tube that ends with a coring bit. The tether provides the mechanical connection to a rover/lander on a surface as well as power and data communication. Upon penetrating to a target depth, the drill is retracted from the borehole, the core is deposited into a sample transfer system, and the drill is lowered back into the hole. Wireline operation sidesteps one of the major drawbacks of traditional continuous drill string systems by obviating the need for multiple drill sections, which add significantly to the mass and the complexity of the system (i.e. penetration rate was 40 cm per hour). Drilling to 2 meter depth and recovering of cores every 10 cm took a total time of 15 hours (a single step of drilling 10 cm and retrieving the core was 45 minutes). Total energy to reach the 2 m depth was 500 Whr. The Weight on Bit was limited to less than 70 Newton. The core recovery was 100%.

Experimental analysis of drilling process in cortical bone.

PubMed

Wang, Wendong; Shi, Yikai; Yang, Ning; Yuan, Xiaoqing

2014-02-01

Bone drilling is an essential part in orthopaedics, traumatology and bone biopsy. Prediction and control of drilling forces and torque are critical to the success of operations involving bone drilling. This paper studied the drilling force, torque and drilling process with automatic and manual drill penetrating into bovine cortical bone. The tests were performed on a drilling system which is used to drill and measure forces and torque during drilling. The effects of drilling speed, feed rate and drill bit diameter on force and torque were discussed separately. The experimental results were proven to be in accordance with the mathematic expressions introduced in this paper. The automatic drilling saved drilling time by 30-60% in the tested range and created less vibration, compared to manual drilling. The deviation between maximum and average force of the automatic drilling was 5N but 25N for manual drilling. To conclude, using the automatic method has significant advantages in control drilling force, torque and drilling process in bone drilling. Copyright © 2013 IPEM. Published by Elsevier Ltd. All rights reserved.

Seismic Stability Evaluation of Folsom Dam and Reservoir Project. Report 4. Mormon Island Auxiliary Dam. Phase 1

DTIC Science & Technology

1990-12-01

soundings were made with a Felcon bit which is a 3- web crowd-in bit for 6-5/8-in. casing but has an enlarged diameter near the bit (7-1/4-in. OD) and...Fed Figure 40. Becker Htammer drilling rig Figure 41. Three- web crowd-in Felcon bit for open-bit penetration testing and sampling, and eight-tooth crowd...0 000 l’ U 900 o US U 0 m wIX = r = 0 c 1 ,- 2 cc w > uW~- 0 .4-t)t UO: >. N m Cj U 0 (I uuja:o o o oH 00 U~~ u C1 to F-4 m 0 0 V) V) 0) NN 00_

Drilling Holes in Graphite/Epoxy

NASA Technical Reports Server (NTRS)

Minlionica, Ronald

1987-01-01

Relatively long-lived bit produces high-quality holes. Effective combination of cutting-tool design, feed, and speed determined for drilling 3/16-and-1/4-in. (0.48-and 0.65-cm) diameter holes in 0.18 in. (0.46cm) thick GM3013A or equivalent graphite/epoxy corrugated spar without backup material and without coolant. Developed to produce holes in blind areas, optimal techniques yielded holes of high quality, with minimal or acceptable delamination and/or fiber extension on drill-exit side.

Design of a water jet drill for development of geothermal resources. Annual progress report, June 1, 1976--May 31, 1977

DOE Office of Scientific and Technical Information (OSTI.GOV)

Not Available

1977-05-31

Research was expanded to the drilling of crystalline rock. Advance rates of 40 inches per minute have been achieved at 16,000 psi, 10 gpm flow rate in a 30,000 psi compressive strength rock using the water alone as the drilling mechanism. The quality of the hole achieved as the jet drilled a variety of rock was found to vary and a hydromechanical drilling bit, combining high pressure water jets with roller cones, has been developed. A field drilling unit has been tested and modified to allow the drilling of holes to 3/sup 1///sub 2/ inch diameter using the hydromechanical drill.more » Preliminary work on the development of a cavitation test for rock is also included.« less

New approaches to subglacial bedrock drilling technology

NASA Astrophysics Data System (ADS)

Talalay, Pavel; Sun, Youhong; Zhao, Yue; Xue, Jun; Chen, Chen; Markov, Alexey; Xu, Huiwen; Gong, Wenbin; Han, Wei; Zheng, Zhichuan; Cao, Pinlu; Wang, Rusheng; Zhang, Nan; Yu, Dahui; Fan, Xiaopeng; Hu, Zhengyi; Yang, Cheng; Han, Lili; Sysoev, Mikhail

2013-04-01

Drilling to bedrock of ice sheets and glaciers offers unique opportunities to research processes acting at the bed for paleo-climatic and paleo-environmental recording, basal sliding studies, subglacial geology and tectonics investigations, prospecting and exploration for minerals covered by ice. Retrieving bedrock samples under ice sheets and glaciers is a very difficult task. Drilling operations are complicated by extremely low temperature at the surface of, and within glaciers, and by glacier flow, the absence of roads and infrastructures, storms, winds, snowfalls, etc. In order to penetrate through the ice sheet or glacier up to the depth of at least 1000 m and to pierce the bedrock to the depth of several meters from ice - bedrock boundary the development activity already has been started in Polar Research Center at Jilin University, China. All drilling equipment (two 50-kW diesel generators, winch, control desk, fluid dumping station, etc.) is installed inside a movable sledge-mounted warm-keeping and wind-protecting drilling shelter that has dimensions of 8.8 ×2.8 × 3.0 m. Mast has two positions: horizontal for transportation and vertical working position (mast height is 12 m). Drilling shelter can be transported to the chosen site with crawler-tractor, aircraft or helicopter. In case of carriage by air the whole drilling shelter was designed to be disassembled into pieces "small" enough to ship by aircraft. Weight and sizes of each component has been minimized to lower the cost of transportation and to meet weight restrictions for transportation. Total weight of drilling equipment (without drilling fluid) is near 15 tons. Expected time of assembling and preparing for drilling is 2 weeks. If drilling shelter is transported with crawler-tractor (for example, in Antarctic traverses) all equipment is ready to start drilling immediately upon arrival to the site. To drill through ice and bedrock a new, modified version of the cable-suspended electromechanical ice core drill is designed and tested. The expected average daily production of ice drilling would be not less than 25 m/day. The lower part of the drill is adapted for coring bed-rock using special tooth diamond bit. Deep ice coring requires a drilling fluid in the borehole during operation in order to keep the hole open and to compensate the hydrostatic pressures acting to close it. At present there are no ideal low-temperature drilling fluids as all of them are environmental and health hazardous substances. The new approaches of subglacial bedrock drilling technology are connected with utilization of environmental friendly, low-toxic materials, e.g. low-molecular dimethyl siloxane oils or aliphatic synthetic ester of ESTISOL™ 140 type. They have suitable density-viscosity properties, and can be consider as a viable alternative for drilling in glaciers and subglacial bedrock.

Application of an enhanced discrete element method to oil and gas drilling processes

NASA Astrophysics Data System (ADS)

Ubach, Pere Andreu; Arrufat, Ferran; Ring, Lev; Gandikota, Raju; Zárate, Francisco; Oñate, Eugenio

2016-03-01

The authors present results on the use of the discrete element method (DEM) for the simulation of drilling processes typical in the oil and gas exploration industry. The numerical method uses advanced DEM techniques using a local definition of the DEM parameters and combined FEM-DEM procedures. This paper presents a step-by-step procedure to build a DEM model for analysis of the soil region coupled to a FEM model for discretizing the drilling tool that reproduces the drilling mechanics of a particular drill bit. A parametric study has been performed to determine the model parameters in order to maintain accurate solutions with reduced computational cost.

Hard-rock jetting. Part 2. Rock type decides jetting economics

DOE Office of Scientific and Technical Information (OSTI.GOV)

Pols, A.C.

1977-02-07

In Part 2, Koninklijke Shell Exploratie en Produktie Laboratorium presents the results of jet-drilling laminated formations. Shell concludes that (1) hard, laminated rock cannot be jet-drilled satisfactorily without additional mechanical cutting aids, (2) the increase in penetration rate with bit-pressure drop is much lower for impermeable rock than it is for permeable rock, (3) drilling mud can have either a positive or a negative effect on penetration rate in comparison with water, depending on the material drilled, and (4) hard, isotropic, sedimentary, impermeable rock can be drilled using jets at higher rates than with conventional means. However, jetting becomes profitablemore » only in the case of expensive rigs.« less

Laboratory Investigations for the Role of Flushing Media in Diamond Drilling of Marble

NASA Astrophysics Data System (ADS)

Bhatnagar, A.; Khandelwal, Manoj; Rao, K. U. M.

2011-05-01

Marble is used as a natural stone for decorative purposes from ages. Marble is a crystalline rock, composed predominantly of calcite, dolomite or serpentine. The presence of impurities imparts decorative pattern and colors. The diamond-based operations are extensively used in the mining and processing of marble. Marble is mined out in the form of blocks of cuboids shape and has to undergo extensive processing to make it suitable for the end users. The processing operation includes slabbing, sizing, polishing, etc. Diamond drilling is also commonly used for the exploration of different mineral deposits throughout the world. In this paper an attempt has been made to enhance the performance of diamond drilling on marble rocks by adding polyethylene-oxide (PEO) in the flushing water. The effect of PEO added with the drilling water was studied by varying different machine parameters and flushing media concentration in the laboratory. The responses were rate of penetration and torque at bit-rock interface. Different physico-mechanical properties of marble were also determined. It was found that flushing water added with PEO can substantially enhance the penetration rates and reduce the torque developed at the bit-rock interface as compared to plain flushing water.

Berengario's drill: origin and inspiration.

PubMed

Chorney, Michael A; Gandhi, Chirag D; Prestigiacomo, Charles J

2014-04-01

Craniotomies are among the oldest neurosurgical procedures, as evidenced by early human skulls discovered with holes in the calvaria. Though devices change, the principles to safely transgress the skull are identical. Modern neurosurgeons regularly use electric power drills in the operating theater; however, nonelectric trephining instruments remain trusted by professionals in certain emergent settings in the rare instance that an electric drill is unavailable. Until the late Middle Ages, innovation in craniotomy instrumentation remained stunted without much documented redesign. Jacopo Berengario da Carpi's (c. 1457-1530 CE) text Tractatus de Fractura Calvae sive Cranei depicts a drill previously unseen in a medical volume. Written in 1518 CE, the book was motivated by defeat over the course of Lorenzo II de'Medici's medical care. Berengario's interchangeable bit with a compound brace ("vertibulum"), known today as the Hudson brace, symbolizes a pivotal device in neurosurgery and medical tool design. This drill permitted surgeons to stock multiple bits, perform the craniotomy faster, and decrease equipment costs during a period of increased incidence of cranial fractures, and thus the need for craniotomies, which was attributable to the introduction of gunpowder. The inspiration stemmed from a school of thought growing within a population of physicians trained as mathematicians, engineers, and astrologers prior to entering the medical profession. Berengario may have been the first to record the use of such a unique drill, but whether he invented this instrument or merely adapted its use for the craniotomy remains clouded.

Subterranean drilling and in situ treatment of wastes using a contamination control system and methods relating thereto

DOEpatents

Jessmore, James J.; Loomis, Guy G.; Pettet, Mark C.; Flyckt, Melissa C.

2004-09-28

Systems and methods relating to subterranean drilling while maintaining containment of any contaminants released during the drilling. A thrust block installed over a zone of interest provides an overflow space for retaining any contaminants and excess sealant returns. Negative air pressure may be maintained in the overflow space by a ventilation system. Access ports in the thrust block seal the overflow space from the surrounding environment with a membrane seal. A flexible sack seal in the access port may be connected to a drill shroud prior to drilling, providing containment during drilling after the drill bit penetrates the membrane seal. The drill shroud may be adapted to any industry standard drilling rig and includes a connection conduit for connecting to the flexible sack seal and a flexible enclosure surrounding the drill shaft and of a length to accommodate full extension thereof. Upon withdrawal, the sack seal may be closed off and separated, maintaining containment of the overflow space and the drill shroud.

Parameters affecting mechanical and thermal responses in bone drilling: A review.

PubMed

Lee, JuEun; Chavez, Craig L; Park, Joorok

2018-04-11

Surgical bone drilling is performed variously to correct bone fractures, install prosthetics, or for therapeutic treatment. The primary concern in bone drilling is to extract donor bone sections and create receiving holes without damaging the bone tissue either mechanically or thermally. We review current results from experimental and theoretical studies to investigate the parameters related to such effects. This leads to a comprehensive understanding of the mechanical and thermal aspects of bone drilling to reduce their unwanted complications. This review examines the important bone-drilling parameters of bone structure, drill-bit geometry, operating conditions, and material evacuation, and considers the current techniques used in bone drilling. We then analyze the associated mechanical and thermal effects and their contributions to bone-drilling performance. In this review, we identify a favorable range for each parameter to reduce unwanted complications due to mechanical or thermal effects. Copyright © 2018 Elsevier Ltd. All rights reserved.

Optimisation of the geometry of the drill bit and process parameters for cutting hybrid composite/metal structures in new aircrafts

NASA Astrophysics Data System (ADS)

Isbilir, Ozden

Owing to their desirable strength-to-weight characteristics, carbon fibre reinforced polymer composites have been favourite materials for structural applications in different industries such as aerospace, transport, sports and energy. They provide a weight reduction in whole structure and consequently decrease fuel consumption. The use of lightweight materials such as titanium and its alloys in modern aircrafts has also increased significantly in the last couple of decades. Titanium and its alloys offer high strength/weight ratio, high compressive and tensile strength at high temperatures, low density, excellent corrosion resistance, exceptional erosion resistance, superior fatigue resistance and relatively low modulus of elasticity. Although composite/metal hybrid structures are increasingly used in airframes nowadays, number of studies regarding drilling of composite/metal stacks is very limited. During drilling of multilayer materials different problems may arise due to very different attributes of these materials. Machining conditions of drilling such structures play an important role on tool wear, quality of holes and cost of machining.. The research work in this thesis is aimed to investigate drilling of CFRP/Ti6Al4V hybrid structure and to optimize process parameters and drill geometry. The research work consist complete experimental study including drilling tests, in-situ and post measurements and related analysis; and finite element analysis including fully 3-D finite element models. The experimental investigations focused on drilling outputs such as thrust force, torque, delamination, burr formation, surface roughness and tool wear. An algorithm was developed to analyse drilling induced delamination quantitatively based on the images. In the numerical analysis, novel 3-D finite element models of drilling of CFRP, Ti6Al4V and CFRP/Ti6Al4V hybrid structure were developed with the use of 3-D complex drill geometries. A user defined subroutine was developed to model material and failure behaviour of CFRP. The effects of process parameters on drilling outputs have been investigated and compared with the experimental results. The influences of drill bit geometries have been simulated in this study..

Ejector subassembly for dual wall air drilling

DOE Office of Scientific and Technical Information (OSTI.GOV)

Kolle, J.J.

1996-09-01

The dry drilling system developed for the Yucca Mountain Site Characterization Project incorporates a surface vacuum system to prevent drilling air and cuttings from contaminating the borehole wall during coring operations. As the drilling depth increases, however there is a potential for borehole contamination because of the limited volume of air which can be removed by the vacuum system. A feasibility analysis has shown that an ejector subassembly mounted in the drill string above the core barrel could significantly enhance the depth capacity of the dry drilling system. The ejector subassembly would use a portion of the air supplied tomore » the core bit to maintain a vacuum on the hole bottom. The results of a design study including performance testing of laboratory scale ejector simulator are presented here.« less

First Drilled Sample on Mars Since 2016

NASA Image and Video Library

2018-05-23

NASA's Curiosity rover successfully drilled a hole 2 inches (5.1 centimeters) deep in a target called "Duluth" on May 20, 2018. The hole is about .6 inches (1.6 centimeters) across. It was the first rock sample captured by the drill since October 2016. A mechanical issue took the drill offline in December 2016. Engineers at NASA's Jet Propulsion Laboratory in Pasadena, California, had to innovate a new way for the rover to drill in order to restore this ability. The new technique, called Feed Extended Drilling (FED) keeps the drill's bit extended out past two stabilizer posts that were originally used to steady the drill against Martian rocks. It lets Curiosity drill using the force of its robotic arm, a little more like a human would while drilling into a wall at home. This image was taken by Curiosity's Mast Camera (Mastcam) on Sol 2057. It has been white balanced and contrast-enhanced. https://photojournal.jpl.nasa.gov/catalog/PIA22325

High-temperature seals and lubricants for geothermal rock bits. Final report

DOE Office of Scientific and Technical Information (OSTI.GOV)

Hendrickson, R.R.; Winzenried, R.W.; Jones A.H.

1981-04-01

High temperature seals (elastomeric and mechanical) and lubricants were developed specifically for journal-type rock bits to be used in geothermal well drilling. Results at simulated downhole conditions indicate that five selected elastomeric seals (L'Garde No. 267, Utex Nos. 227, 231 and HTCR, and Sandia Glow Discharge Coated Viton) are capable of 288/sup 0/C (500/sup 0/F) service. Two prototype mechanical seals did not achieve the life determined for the elastomeric seals. Six lubricants (Pacer PLX-024 oil, PLX-043 oil, PLX-045 oil, Geobond Oil, and Geobond Grease) demonstrated 316/sup 0/C (600/sup 0/F) capability. Recommendation is made for full-scale simulated geothermal drilling tests utilizingmore » the improved elastomeric seals and lubricants.« less

A SMALL-ANGLE DRILL-HOLE WHIPSTOCK

DOEpatents

Nielsen, D.E.; Olsen, J.L.; Bennett, W.P.

1963-01-29

A small angle whipstock is described for accurately correcting or deviating a drill hole by a very small angle. The whipstock is primarily utilized when drilling extremely accurate, line-of-slight test holes as required for diagnostic studies related to underground nuclear test shots. The invention is constructed of a length of cylindrical pipe or casing, with a whipstock seating spike extending from the lower end. A wedge-shaped segment is secured to the outer circumference of the upper end of the cylinder at a position diametrically opposite the circumferential position of the spike. Pin means are provided for affixing the whipstock to a directional drill bit and stem to alloy orienting and setting the whipstock properly in the drill hole. (AEC)

Testing and Development of a Percussive Augmenter for Rotary Drills

NASA Technical Reports Server (NTRS)

Donnelly, Christopher; Bar-Cohen, Yoseph; Chang, Zensheu; Badescu, Mircea; Sherrit, Stewart

2011-01-01

Hammering drills are effective in fracturing the drilled medium while rotary drills remove cuttings. The combination provides a highly effective penetration mechanism. Piezoelectric actuators were integrated into an adapter to produce ultrasonic percussion; augmenting rotary drilling. The drill is capable of operating at low power, low applied force and, with proper tuning, low noise. These characteristics are of great interest for future NASA missions and the construction/remodeling industry. The developed augmenter connects a commercially available drill and bit and was tested to demonstrate its capability. Input power to the drill was read using a multimeter and the augmenter received a separate input voltage. The drive frequency of the piezoelectric actuator was controlled by a hill climb algorithm that optimizes and records average power usage to operate the drill at resonating frequency. Testing the rotary drill and augmenter across a range of combinations with total power constant at 160 Watts has shown results in concrete and limestone samples that are as good as or better than the commercial drill. The drill rate was increased 1.5 to over 10 times when compared to rotation alone.

Coated carbide drill performance under soluble coconut oil lubricant and nanoparticle enhanced MQL in drilling AISI P20

NASA Astrophysics Data System (ADS)

Jamil, N. A. M.; Azmi, A. I.; Fairuz, M. A.

2016-02-01

This research experimentally investigates the performance of a TiAlN coated carbide drill bit in drilling AISI P20 through two different kinds of lubricants, namely; soluble coconut oil (SCO) and nanoparticle-enhanced coconut oil (NECO) under minimum quantity lubrication system. The tool life and tool wear mechanism were studied using various cutting speeds of 50, 100 and 150 m/min with a constant feed of 0.01 mm/rev. Since the flank wear land was not regular along the cutting edge, the average flank wear (VB) was measured at several points using image analysis software. The drills were inspected using a scanning electron microscope to further elucidate the wear mechanism. The result indicates that drilling with the nanoparticle- enhanced lubricant was better in resisting the wear and improving the drill life to some extent

DOE Office of Scientific and Technical Information (OSTI.GOV)

Gavignet, A.A.; Sobey, I.J.

At present, drilling of highly deviated wells is complicated by the possibility of the formation of a thick bed of cuttings at low flow rates. The bed of cuttings can cause large torque loads on drill pipe and can fall back around the bit resulting in a stuck bit. Previous investigators have made experimental observations which show that bed formation is characterized by a relatively rapid increase in bed thickness as either the flow rate is lowered past some critical value, or as the deviation from the vertical increases. The authors present a simple model which explains these observations. Themore » model shows that the bed thickness is controlled by the interfacial stress caused by the different velocities of the mud and the cuttings layer. The results confirm previous observations that bed formation is relatively insensitive to mud rheology. Eccentricity of the drill pipe in the hole is an important factor. The model is used to determine critical flow rate needed to prevent the formation of a thick bed of cuttings and the inclination, hole size and rate of penetration are varied.« less

NETL Extreme Drilling Laboratory Studies High Pressure High Temperature Drilling Phenomena

DOE Office of Scientific and Technical Information (OSTI.GOV)

Lyons, K.D.; Honeygan, S.; Moroz, T.H.

2008-12-01

The U.S. Department of Energy's National Energy Technology Laboratory (NETL) established the Extreme Drilling Laboratory to engineer effective and efficient drilling technologies viable at depths greater than 20,000 ft. This paper details the challenges of ultradeep drilling, documents reports of decreased drilling rates as a result of increasing fluid pressure and temperature, and describes NETL's research and development activities. NETL is invested in laboratory-scale physical simulation. Its physical simulator will have capability of circulating drilling fluids at 30,000 psi and 480°F around a single drill cutter. This simulator is not yet operational; therefore, the results will be limited to themore » identification of leading hypotheses of drilling phenomena and NETL's test plans to validate or refute such theories. Of particular interest to the Extreme Drilling Laboratory's studies are the combinatorial effects of drilling fluid pressure, drilling fluid properties, rock properties, pore pressure, and drilling parameters, such as cutter rotational speed, weight on bit, and hydraulics associated with drilling fluid introduction to the rock-cutter interface. A detailed discussion of how each variable is controlled in a laboratory setting will be part of the conference paper and presentation.« less

Measurement of distances between anatomical structures using a translating stage with mounted endoscope

NASA Astrophysics Data System (ADS)

Kahrs, Lueder A.; Blachon, Gregoire S.; Balachandran, Ramya; Fitzpatrick, J. Michael; Labadie, Robert F.

2012-02-01

During endoscopic procedures it is often desirable to determine the distance between anatomical features. One such clinical application is percutaneous cochlear implantation (PCI), which is a minimally invasive approach to the cochlea via a single, straight drill path and can be achieved accurately using bone-implanted markers and customized microstereotactic frame. During clinical studies to validate PCI, traditional open-field cochlear implant surgery was performed and prior to completion of the surgery, a customized microstereotactic frame designed to achieve the desired PCI trajectory was attached to the bone-implanted markers. To determine whether this trajectory would have safely achieved the target, a sham drill bit is passed through the frame to ensure that the drill bit would reach the cochlea without damaging vital structures. Because of limited access within the facial recess, the distances from the bit to anatomical features could not be measured with calipers. We hypothesized that an endoscope mounted on a sliding stage that translates only along the trajectory, would provide sufficient triangulation to accurately measure these distances. In this paper, the design, fabrication, and testing of such a system is described. The endoscope is mounted so that its optical axis is approximately aligned with the trajectory. Several images are acquired as the stage is moved, and threedimensional reconstruction of selected points allows determination of distances. This concept also has applicability in a large variety of rigid endoscopic interventions including bronchoscopy, laparoscopy, and sinus endoscopy.

The Auto-Gopher Deep Drill

NASA Technical Reports Server (NTRS)

Badescu, Mircea

2014-01-01

Subsurface penetration by coring, drilling or abrading is of great importance for a large number of space and earth applications. An Ultrasonic/Sonic Drill/Corer (USDC) has been in development at JPL's Nondestructive Evaluation and Advanced Actuators (NDEAA) lab as an adaptable tool for many of these applications. The USDC uses a novel drive mechanism to transform the high frequency ultrasonic or sonic vibrations of the tip of a horn into a lower frequency sonic hammering of a drill bit through an intermediate free-flying mass. The USDC device idea has been implemented at various scales from handheld drills to large diameter coring devices. A series of computer programs that model the function and performance of the USDC device were developed and were later integrated into an automated modeling package. The USDC has also evolved from a purely hammering drill to a rotary hammer drill as the design requirements increased form small diameter shallow drilling to large diameter deep coring. A synthesis of the Auto-Gopher development is presented in this paper.

An experimental system for coiled tubing partial underbalanced drilling (CT-PUBD) technique

NASA Astrophysics Data System (ADS)

Shi, H. Z.; Ji, Z. S.; Zhao, H. Q.; Chen, Z. L.; Zhang, H. Z.

2018-05-01

To improve the rate of penetration (ROP) in hard formations, a new high-speed drilling technique called Coiled Tubing Partial Underbalanced Drilling (CT-PUBD) is proposed. This method uses a rotary packer to realize an underbalanced condition near the bit by creating a micro-annulus and an overbalanced condition at the main part of the annulus. A new full-scale laboratory experimental system is designed and set up to study the hydraulic characteristics and drilling performance of this method. The system is composed of a drilling system, circulation system, and monitor system, including three key devices, namely, cuttings discharge device, rotary packer, and backflow device. The experimental results showed that the pressure loss increased linearly with the flow rate of the drilling fluid. The high drilling speed of CT-PUBD proved it a better drilling method than the conventional drilling. The experimental system may provide a fundamental basis for the research of CT-PUBD, and the results proved that this new method is feasible in enhancing ROP and guaranteeing the drilling safety.

Temperature Prediction Model for Bone Drilling Based on Density Distribution and In Vivo Experiments for Minimally Invasive Robotic Cochlear Implantation.

PubMed

Feldmann, Arne; Anso, Juan; Bell, Brett; Williamson, Tom; Gavaghan, Kate; Gerber, Nicolas; Rohrbach, Helene; Weber, Stefan; Zysset, Philippe

2016-05-01

Surgical robots have been proposed ex vivo to drill precise holes in the temporal bone for minimally invasive cochlear implantation. The main risk of the procedure is damage of the facial nerve due to mechanical interaction or due to temperature elevation during the drilling process. To evaluate the thermal risk of the drilling process, a simplified model is proposed which aims to enable an assessment of risk posed to the facial nerve for a given set of constant process parameters for different mastoid bone densities. The model uses the bone density distribution along the drilling trajectory in the mastoid bone to calculate a time dependent heat production function at the tip of the drill bit. Using a time dependent moving point source Green's function, the heat equation can be solved at a certain point in space so that the resulting temperatures can be calculated over time. The model was calibrated and initially verified with in vivo temperature data. The data was collected in minimally invasive robotic drilling of 12 holes in four different sheep. The sheep were anesthetized and the temperature elevations were measured with a thermocouple which was inserted in a previously drilled hole next to the planned drilling trajectory. Bone density distributions were extracted from pre-operative CT data by averaging Hounsfield values over the drill bit diameter. Post-operative [Formula: see text]CT data was used to verify the drilling accuracy of the trajectories. The comparison of measured and calculated temperatures shows a very good match for both heating and cooling phases. The average prediction error of the maximum temperature was less than 0.7 °C and the average root mean square error was approximately 0.5 °C. To analyze potential thermal damage, the model was used to calculate temperature profiles and cumulative equivalent minutes at 43 °C at a minimal distance to the facial nerve. For the selected drilling parameters, temperature elevation profiles and cumulative equivalent minutes suggest that thermal elevation of this minimally invasive cochlear implantation surgery may pose a risk to the facial nerve, especially in sclerotic or high density mastoid bones. Optimized drilling parameters need to be evaluated and the model could be used for future risk evaluation.

Casing window milling with abrasive fluid jet

DOE Office of Scientific and Technical Information (OSTI.GOV)

Vestavik, O.M.; Fidtje, T.H.; Faure, A.M.

1995-12-31

Methods for through tubing re-entry drilling of multilateral wells has a large potential for increasing hydrocarbon production and total recovery. One of the bottle-necks of this technology is initiation of the side-track by milling a window in the casing downhole. A new approach to this problem has been investigated in a joint industry project. An experimental set-up has been built for milling a 4 inch window in a 7 inch steel casing at surface in the laboratory. A specially designed bit developed at RIF using abrasive jet cutting technology has been used for the window milling. The bit has anmore » abrasive jet beam which is always directed in the desired side-track direction, even if the bit is rotating uniformly. The bit performs the milling with a combined mechanical and hydraulic jet action. The method has been successfully demonstrated. The experiments has shown that the window milling can be performed with very low WOB and torque, and that only small side forces are required to perform the operation. Casing milling has been performed without a whipstock, a cement plug has been the only support for the tool. The tests indicate that milling operations can be performed more efficiently with less time and costs than what is required with conventional techniques. However, the method still needs some development of the downhole motor for coiled tubing applications. The method can be used both for milling and drilling giving the advantage of improved rate of penetration, improved bit life and increased horizontal reach. The method is planned to be demonstrated downhole in the near future.« less

Experimental system for drilling simulated lunar rock in ultrahigh vacuum

NASA Technical Reports Server (NTRS)

Roepke, W. W.

1975-01-01

An experimental apparatus designed for studying drillability of hard volcanic rock in a simulated lunar vacuum of 5 x 10 to the minus 10th power torr is described. The engineering techniques used to provide suitable drilling torque inside the ultrahigh vacuum chamber while excluding all hydrocarbon are detailed. Totally unlubricated bearings and gears were used to better approximate the true lunar surface conditions within the ultrahigh vacuum system. The drilling system has a starting torque of 30 in-lb with an unloaded running torque of 4 in-lb. Nominal torque increase during drilling is 4.5 in-lb or a total drilling torque of 8.5 in-lb with a 100-lb load on the drill bit at 210 rpm. The research shows conclusively that it is possible to design operational equipment for moderate loads operating under UHV conditions without the use of sealed bearings or any need of lubricants whatsoever.

Intraosseous Heat Generation During Osteotomy Performed Freehand and Through Template With an Integrated Metal Guide Sleeve: An In Vitro Study.

PubMed

Barrak, Ibrahim; Joób-Fancsaly, Árpád; Braunitzer, Gábor; Varga, Endre; Boa, Kristóf; Piffkó, József

2018-06-01

To investigate drill wear and consequent intraosseous temperature elevation during freehand and guided bone drilling, with attention to the effect of metal-on-metal contact during guided drilling. Osteotomies were performed on bovine ribs, with 2.0 mm diameter stainless steel drill bits of the SMART Guide System, under 3 sterilization protocols, at 800, 1200, 1500, and 2000 rpm. Sterilization was performed after every 3 drilling. Temperature was measured after every 30 drilling. The studied contributing factors had a cumulative effect, and each contributed significantly to temperature elevation. Whether guide use led to a near-necrotic (47°C) temperature increment depended largely on the applied sterilization protocol. The metal sleeve is a significant contributing factor to heat generation during guided osteotomy, but its effect can be offset by keeping the other studied factors under control.

Drilling, Coring and Sampling Using Piezoelectric Actuated Mechanisms: From the USDC to a Piezo-Rotary-Hammer Drill

NASA Technical Reports Server (NTRS)

Bar-Cohen, Yoseph; Sherrit, Stewart; Badescu, Mircea; Bao, Xiaoqi

2012-01-01

NASA exploration missions are increasingly including sampling tasks but with the growth in engineering experience (particularly, Phoenix Scout and MSL) it is now very much recognized that planetary drilling poses many challenges. The difficulties grow significantly with the hardness of sampled material, the depth of drilling and the harshness of the environmental conditions. To address the requirements for samplers that could be operated at the conditions of the various bodies in the solar system, a number of piezoelectric actuated drills and corers were developed by the Advanced Technologies Group of JPL. The basic configuration that was conceived in 1998 is known as the Ultrasonic/Sonic Driller/Corer (USDC), and it operates as a percussive mechanism. This drill requires as low preload as 10N (important for operation at low gravity) allowing to operate with as low-mass device as 400g, use an average power as low as 2- 3W and drill rocks as hard as basalt. A key feature of this drilling mechanism is the use of a free-mass to convert the ultrasonic vibrations generated by piezoelectric stack to sonic impacts on the bit. Using the versatile capabilities f the USDC led to the development of many configurations and device sizes. Significant improvement of the penetration rate was achieved by augmenting the hammering action by rotation and use of a fluted bit to remove cuttings. To reach meters deep in ice a wireline drill was developed called the Ultrasonic/Sonic Gopher and it was demonstrated in 2005 to penetrate about 2-m deep at Antarctica. Jointly with Honeybee Robotics, this mechanism is currently being modified to incorporate rotation and inchworm operation forming Auto-Gopher to reach meters deep in rocks. To take advantage of the ability of piezoelectric actuators to operate over a wide temperatures range, piezoelectric actuated drills were developed and demonstrated to operate at as cold as -200oC and as hot as 500oC. In this paper, the developed mechanisms will be reviewed and discussed including the configurations, capabilities, and challenges.

Effects of bone drilling on local temperature and bone regeneration: an in vivo study.

PubMed

Karaca, Faruk; Aksakal, Bünyamin; Köm, Mustafa

2014-01-01

The aim of this study was to examine the influence of bone drilling on local bone temperature and bone regeneration and determine optimal drilling speed and pressure in an animal model. The study included 12 skeletally mature New Zealand white rabbits, weighing between 2.8 to 3.2 kg. Rabbits were divided into 2 groups and euthanized at the end of Day 21 (Group A) and Day 42 (Group B). The same drilling protocol was used in both groups. Three drill holes with different pressure (5, 10 and 20 N) were made in each rabbit tibias using 3 different rotational drill speeds (230, 370 and 570 rpm). During drilling, local temperature was recorded. Rabbit tibia underwent histopathological exam for bone regeneration. Bone temperature was affected by drilling time and depth. Lower drill speeds reduced the bone temperature and revealed better bone regeneration when compared to the drilled bones at higher drill speeds. Titanium boron nitride coating on the drill bits had no significant effects on bone temperature and structure. Bone regeneration was superior in Group B rabbits that had drilling at 230 rpm and 20 N. Our results suggested that lower drilling speed with higher pressure is necessary for better bone regeneration. The optimal drilling speed is 230 rpm and optimal drilling pressure 20 N.

Justification of the Shape of a Non-Circular Cross-Section for Drilling With a Roller Cutter

NASA Astrophysics Data System (ADS)

Buyalich, Gennady; Husnutdinov, Mikhail

2017-11-01

The parameters of the shape of non-circular cross-section affect not only the process of blasting, but also the design of the tool and the process of drilling as well. In the conditions of open-pit mining, it is reasonable to use a roller cutter to produce a non-circular cross-section of blasting holes. With regard to the roller cutter, the impact of the cross-section shape on the oscillations of the axial force arising upon its rotation is determined. It is determined that a polygonal shape with rounded comers of the borehole walls connections and their convex shape, which ensures a smaller range of the total axial force and the torque deflecting the bit from the axis of its rotation is the rational form of the non-circular cross-section of the borehole in terms of bit design. It has been shown that the ratio of the number of cutters to the number of borehole corners must be taken into account when justifying the shape of the cross-section, both from the point of view of the effectiveness of the explosion action and from the point of view of the rational design of the bit.

Investigation into the use of smartphone as a machine vision device for engineering metrology and flaw detection, with focus on drilling

NASA Astrophysics Data System (ADS)

Razdan, Vikram; Bateman, Richard

2015-05-01

This study investigates the use of a Smartphone and its camera vision capabilities in Engineering metrology and flaw detection, with a view to develop a low cost alternative to Machine vision systems which are out of range for small scale manufacturers. A Smartphone has to provide a similar level of accuracy as Machine Vision devices like Smart cameras. The objective set out was to develop an App on an Android Smartphone, incorporating advanced Computer vision algorithms written in java code. The App could then be used for recording measurements of Twist Drill bits and hole geometry, and analysing the results for accuracy. A detailed literature review was carried out for in-depth study of Machine vision systems and their capabilities, including a comparison between the HTC One X Android Smartphone and the Teledyne Dalsa BOA Smart camera. A review of the existing metrology Apps in the market was also undertaken. In addition, the drilling operation was evaluated to establish key measurement parameters of a twist Drill bit, especially flank wear and diameter. The methodology covers software development of the Android App, including the use of image processing algorithms like Gaussian Blur, Sobel and Canny available from OpenCV software library, as well as designing and developing the experimental set-up for carrying out the measurements. The results obtained from the experimental set-up were analysed for geometry of Twist Drill bits and holes, including diametrical measurements and flaw detection. The results show that Smartphones like the HTC One X have the processing power and the camera capability to carry out metrological tasks, although dimensional accuracy achievable from the Smartphone App is below the level provided by Machine vision devices like Smart cameras. A Smartphone with mechanical attachments, capable of image processing and having a reasonable level of accuracy in dimensional measurement, has the potential to become a handy low-cost Machine vision system for small scale manufacturers, especially in field metrology and flaw detection.

Recovery and Lithologic Analysis of Sediment from Hole UT-GOM2-1-H002, Green Canyon 955, Northern Gulf of Mexico

NASA Astrophysics Data System (ADS)

Kinash, N.; Cook, A.; Sawyer, D.; Heber, R.

2017-12-01

In May 2017 the University of Texas led a drilling and pressure coring expedition in the northern Gulf of Mexico, UT-GOM2-01. The holes were located in Green Canyon Block 955, where the Gulf of Mexico Joint Industry Project Leg II identified an approximately 100m thick hydrate-filled course-grained levee unit in 2009. Two separate wells were drilled into this unit: Holes H002 and H005. In Hole H002, a cutting shoe drill bit was used to collect the pressure cores, and only 1 of the 8 cores collected was pressurized during recovery. The core recovery in Hole H002 was generally poor, about 34%, while the only pressurized core had 45% recovery. In Hole H005, a face bit was used during pressure coring where 13 cores were collected and 9 cores remained pressurized. Core recovery in Hole H005 was much higher, at about 75%. The type of bit was not the only difference between the holes, however. Drilling mud was used throughout the drilling and pressure coring of Hole H002, while only seawater was used during the first 80m of pressure cores collected in Hole H005. Herein we focus on lithologic analysis of Hole H002 with the goal of documenting and understanding core recovery in Hole H002 to compare with Hole H005. X-ray Computed Tomography (XCT) images were collected by Geotek on pressurized cores, mostly from Hole H005, and at Ohio State on unpressurized cores, mostly from Hole H002. The XCT images of unpressurized cores show minimal sedimentary structures and layering, unlike the XCT images acquired on the pressurized, hydrate-bearing cores. Only small sections of the unpressurized cores remained intact. The unpressurized cores appear to have two prominent facies: 1) silt that did not retain original sedimentary fabric and often was loose within the core barrel, and 2) dense mud sections with some sedimentary structures and layering present. On the XCT images, drilling mud appears to be concentrated on the sides of cores, but also appears in layers and fractures within intact core sections. On microscope images, the drilling mud also appears to saturate the pores in some silt intervals. Further analysis of the unpressurized cores is planned, including X-ray diffraction, grain size analysis and porosity measurements. These results will be compared to the pressurized cores to understand if further lithologic factors could have affected core recovery.

NETL Extreme Drilling Laboratory Studies High Pressure High Temperature Drilling Phenomena

DOE Office of Scientific and Technical Information (OSTI.GOV)

Lyons, K.D.; Honeygan, S.; Moroz, T

2007-06-01

The U.S. Department of Energy’s National Energy Technology Laboratory (NETL) established an Extreme Drilling Lab to engineer effective and efficient drilling technologies viable at depths greater than 20,000 feet. This paper details the challenges of ultra-deep drilling, documents reports of decreased drilling rates as a result of increasing fluid pressure and temperature, and describes NETL’s Research and Development activities. NETL is invested in laboratory-scale physical simulation. Their physical simulator will have capability of circulating drilling fluids at 30,000 psi and 480 °F around a single drill cutter. This simulator will not yet be operational by the planned conference dates; therefore,more » the results will be limited to identification of leading hypotheses of drilling phenomena and NETL’s test plans to validate or refute such theories. Of particular interest to the Extreme Drilling Lab’s studies are the combinatorial effects of drilling fluid pressure, drilling fluid properties, rock properties, pore pressure, and drilling parameters, such as cutter rotational speed, weight on bit, and hydraulics associated with drilling fluid introduction to the rock-cutter interface. A detailed discussion of how each variable is controlled in a laboratory setting will be part of the conference paper and presentation.« less

Environmental Measurement-While-Drilling System and Horizontal Directional Drilling Technology Demonstration, Hanford Site

DOE Office of Scientific and Technical Information (OSTI.GOV)

Williams, C.V.; Lockwood, G.J.; Normann, R.A.

1999-06-01

The Environmental Measurement-While-Drilling (EMWD) system and Horizontal Directional Drilling (HDD) were successfully demonstrated at the Mock Tank Leak Simulation Site and the Drilling Technology Test Site, Hanford, Washington. The use of directional drilling offers an alternative to vertical drilling site characterization. Directional drilling can develop a borehole under a structure, such as a waste tank, from an angled entry and leveling off to horizontal at the desired depth. The EMWD system represents an innovative blend of new and existing technology that provides the capability of producing real-time environmental and drill bit data during drilling operations. The technology demonstration consisted ofmore » the development of one borehole under a mock waste tank at a depth of {approximately} {minus}8 m ({minus}27 ft.), following a predetermined drill path, tracking the drill path to within a radius of {approximately}1.5 m (5 ft.), and monitoring for zones of radiological activity using the EMWD system. The purpose of the second borehole was to demonstrate the capability of drilling to a depth of {approximately} {minus}21 m ({minus}70 ft.), the depth needed to obtain access under the Hanford waste tanks, and continue drilling horizontally. This report presents information on the HDD and EMWD technologies, demonstration design, results of the demonstrations, and lessons learned.« less

Auto-Gopher: A Wireline Deep Sampler Driven by Piezoelectric Percussive Actuator and EM Rotary Motor

NASA Technical Reports Server (NTRS)

Badescu, Mircea; Ressa, Aaron; Jae Lee, Hyeong; Bar-Cohen, Yoseph; Sherrit, Stewart; Zacny, Kris; Paulsen, Gale L.; Beegle, Luther; Bao, Xiaoqi

2013-01-01

The ability to penetrate subsurfaces and perform sample acquisition at depth of meters may be critical for future NASA in-situ exploration missions to bodies in the solar system, including Mars and Europa. A corer/sampler was developed with the goal of enabling acquisition of samples from depths of several meters where if used on Mars would be beyond the oxidized and sterilized zone. For this purpose, we developed a rotary-hammering coring drill, called Auto-Gopher, which employs a piezoelectric actuated percussive mechanism for breaking formations and an electric motor that rotates the bit to remove the powdered cuttings. This sampler is a wireline mechanism that can be fed into and retrieved from the drilled hole using a winch and a cable. It includes an inchworm anchoring mechanism allowing the drill advancement and weight on bit control without twisting the reeling and power cables. The penetration rate is being optimized by simultaneously activating the percussive and rotary motions of the Auto-Gopher. The percussive mechanism is based on the Ultrasonic/Sonic Drill/Corer (USDC) mechanism that is driven by piezoelectric stack and that was demonstrated to require low axial preload. The design and fabrication of this device were presented in previous publications. This paper presents the results of laboratory and field tests and lessons learned from this development.

DOE Office of Scientific and Technical Information (OSTI.GOV)

Cook, J.M.; Sheppard, M.C.; Houwen, O.H.

Previous work on shale mechanical properties has focused on the slow deformation rates appropriate to wellbore deformation. Deformation of shale under a drill bit occurs at a very high rate, and the failure properties of the rock under these conditions are crucial in determining bit performance and in extracting lithology and pore-pressure information from drilling parameters. Triaxial tests were performed on two nonswelling shales under a wide range of strain rates and confining and pore pressures. At low strain rates, when fluid is relatively free to move within the shale, shale deformation and failure are governed by effective stress ormore » pressure (i.e., total confining pressure minus pore pressure), as is the case for ordinary rock. If the pore pressure in the shale is high, increasing the strain rate beyond about 0.1%/sec causes large increases in the strength and ductility of the shale. Total pressure begins to influence the strength. At high stain rates, the influence of effective pressure decreases, except when it is very low (i.e., when pore pressure is very high); ductility then rises rapidly. This behavior is opposite that expected in ordinary rocks. This paper briefly discusses the reasons for these phenomena and their impact on wellbore and drilling problems.« less

Seismic Prediction While Drilling (SPWD): Seismic exploration ahead of the drill bit using phased array sources

NASA Astrophysics Data System (ADS)

Jaksch, Katrin; Giese, Rüdiger; Kopf, Matthias

2010-05-01

In the case of drilling for deep reservoirs previous exploration is indispensable. In recent years the focus shifted more on geological structures like small layers or hydrothermal fault systems. Beside 2D- or 3D-seismics from the surface and seismic measurements like Vertical Seismic Profile (VSP) or Seismic While Drilling (SWD) within a borehole these methods cannot always resolute this structures. The resolution is worsen the deeper and smaller the sought-after structures are. So, potential horizons like small layers in oil exploration or fault zones usable for geothermal energy production could be failed or not identified while drilling. The application of a device to explore the geology with a high resolution ahead of the drill bit in direction of drilling would be of high importance. Such a device would allow adjusting the drilling path according to the real geology and would minimize the risk of discovery and hence the costs for drilling. Within the project SPWD a device for seismic exploration ahead of the drill bit will be developed. This device should allow the seismic exploration to predict areas about 50 to 100 meters ahead of the drill bit with a resolution of one meter. At the GFZ a first prototype consisting of different units for seismic sources, receivers and data loggers has been designed and manufactured. As seismic sources four standard magnetostrictive actuators and as receivers four 3-component-geophones are used. Every unit, actuator or geophone, can be rotated in steps of 15° around the longitudinal axis of the prototype to test different measurement configurations. The SPWD prototype emits signal frequencies of about 500 up to 5000 Hz which are significant higher than in VSP and SWD. An increased radiation of seismic wave energy in the direction of the borehole axis allows the view in areas to be drilled. Therefore, every actuator must be controlled independently of each other regarding to amplitude and phase of the source signal to maximize the energy of the seismic source in order to reach a sufficient exploration range. The next step for focusing is to use the method of phased array. Dependent of the seismic wave velocities of the surrounding rock, the distance of the actuators to each other and the used frequencies the signal phases for each actuator can be determined. Since one year several measurements with the prototype have been realized under defined conditions at a test site in a mine. The test site consists of a rock block surrounded from three galleries with a dimension of about 100 by 200 meters. For testing the prototype two horizontal boreholes were drilled. They are directed to one of the gallery to get a strong reflector. The quality of the data of the borehole seismics in amplitude and frequency spectra show overall a good signal-to-noise ratio and correlate strongly with the fracture density along the borehole and are associated with a lower signal-to-noise ratio. Additionally, the geophones of the prototype show reflections from ahead and rearward in the seismic data. In particular, the reflections from the gallery ahead are used for the calibration of focusing. The direct seismic wave field indicates distinct compression and shear waves. The analysis of several seismic measurements with a focus on the direct seismic waves shows that the phased array technology explicit can influence the directional characteristics of the radiated seimic waves. The amplitudes of the seismic waves can be enhanced up to three times more in the desired direction and simultaneously be attenuated in the reverse direction. A major step for the directional investigation in boreholes has accomplished. But the focusing of the seismic waves has to be improved to maximize the energy in the desired direction in more measurements by calibrating the initiating seismic signals of the sources. A next step this year is the development of a wireline prototype for application in vertical boreholes with depths not more than 2000 meters are planned. The prototype must be modified and adapted to the conditions in deep boreholes with respect to pressure and temperature. This project is funded by the German Federal Environment Ministry.

Tablet—next generation sequence assembly visualization

PubMed Central

Milne, Iain; Bayer, Micha; Cardle, Linda; Shaw, Paul; Stephen, Gordon; Wright, Frank; Marshall, David

2010-01-01

Summary: Tablet is a lightweight, high-performance graphical viewer for next-generation sequence assemblies and alignments. Supporting a range of input assembly formats, Tablet provides high-quality visualizations showing data in packed or stacked views, allowing instant access and navigation to any region of interest, and whole contig overviews and data summaries. Tablet is both multi-core aware and memory efficient, allowing it to handle assemblies containing millions of reads, even on a 32-bit desktop machine. Availability: Tablet is freely available for Microsoft Windows, Apple Mac OS X, Linux and Solaris. Fully bundled installers can be downloaded from http://bioinf.scri.ac.uk/tablet in 32- and 64-bit versions. Contact: tablet@scri.ac.uk PMID:19965881

77 FR 25749 - Certain Drill Bits and Products Containing Same; Notice of Receipt of Complaint; Solicitation of...

Federal Register 2010, 2011, 2012, 2013, 2014

2012-05-01

...., Peru; Christensen Chile S.A., Chile; Diamantina Christensen Trading Inc., Panama; and Intermountain... document electronically on or before the deadlines stated above and submit 8 true paper copies to the...

Rock melting technology and geothermal drilling

NASA Technical Reports Server (NTRS)

Rowley, J. C.

1974-01-01

National awareness of the potential future shortages in energy resources has heightened interest in exploration and utilization of a variety of geothermal energy (GTE) reservoirs. The status of conventional drilling of GTE wells is reviewed briefly and problem areas which lead to higher drilling costs are identified and R and D directions toward solution are suggested. In the immediate future, an expanded program of drilling in GTE formations can benefit from improvements in drilling equipment and technology normally associated with oil or gas wells. Over a longer time period, the new rock-melting drill bits being developed as a part of the Los Alamos Scientific Laboratory's Subterrene Program offer new solutions to a number of problems which frequently hamper GTE drilling, including the most basic problem - high temperature. Two of the most favorable characteristics of rock-melting penetrators are their ability to operate effectively in hot rock and produce glass linings around the hole as an integral part of the drilling process. The technical advantages to be gained by use of rock-melting penetrators are discussed in relation to the basic needs for GTE wells.

Passive and semi-active heave compensator: Project design methodology and control strategies.

PubMed

Cuellar Sanchez, William Humberto; Linhares, Tássio Melo; Neto, André Benine; Fortaleza, Eugênio Libório Feitosa

2017-01-01

Heave compensator is a system that mitigates transmission of heave movement from vessels to the equipment in the vessel. In drilling industry, a heave compensator enables drilling in offshore environments. Heave compensator attenuates movement transmitted from the vessel to the drill string and drill bit ensuring security and efficiency of the offshore drilling process. Common types of heave compensators are passive, active and semi-active compensators. This article presents 4 main points. First, a bulk modulus analysis obtains a simple condition to determine if the bulk modulus can be neglected in the design of hydropneumatic passive heave compensator. Second, the methodology to design passive heave compensators with the desired frequency response. Third, four control methodologies for semi-active heave compensator are tested and compared numerically. Lastly, we show experimental results obtained from a prototype with the methodology developed to design passive heave compensator.

Passive and semi-active heave compensator: Project design methodology and control strategies

PubMed Central

Cuellar Sanchez, William Humberto; Neto, André Benine; Fortaleza, Eugênio Libório Feitosa

2017-01-01

Heave compensator is a system that mitigates transmission of heave movement from vessels to the equipment in the vessel. In drilling industry, a heave compensator enables drilling in offshore environments. Heave compensator attenuates movement transmitted from the vessel to the drill string and drill bit ensuring security and efficiency of the offshore drilling process. Common types of heave compensators are passive, active and semi-active compensators. This article presents 4 main points. First, a bulk modulus analysis obtains a simple condition to determine if the bulk modulus can be neglected in the design of hydropneumatic passive heave compensator. Second, the methodology to design passive heave compensators with the desired frequency response. Third, four control methodologies for semi-active heave compensator are tested and compared numerically. Lastly, we show experimental results obtained from a prototype with the methodology developed to design passive heave compensator. PMID:28813494

Numerical simulation study on the optimization design of the crown shape of PDC drill bit.

PubMed

Ju, Pei; Wang, Zhenquan; Zhai, Yinghu; Su, Dongyu; Zhang, Yunchi; Cao, Zhaohui

The design of bit crown is an important part of polycrystalline diamond compact (PDC) bit design, although predecessors have done a lot of researches on the design principles of PDC bit crown, the study of the law about rock-breaking energy consumption according to different bit crown shape is not very systematic, and the mathematical model of design is over-simplified. In order to analyze the relation between rock-breaking energy consumption and bit crown shape quantificationally, the paper puts forward an idea to take "per revolution-specific rock-breaking work" as objective function, and analyzes the relationship between rock properties, inner cone angle, outer cone arc radius, and per revolution-specific rock-breaking work by means of explicit dynamic finite element method. Results show that the change law between per revolution-specific rock-breaking work and the radius of gyration is similar for rocks with different properties, it is beneficial to decrease rock-breaking energy consumption by decreasing inner cone angle or outer cone arc radius. Of course, we should also consider hydraulic structure and processing technology in the optimization design of PDC bit crown.

Computer Series, 13: Bits and Pieces, 11.

ERIC Educational Resources Information Center

Moore, John W., Ed.

1982-01-01

Describes computer programs (with ordering information) on various topics including, among others, modeling of thermodynamics and economics of solar energy, radioactive decay simulation, stoichiometry drill/tutorial (in Spanish), computer-generated safety quiz, medical chemistry computer game, medical biochemistry question bank, generation of…

Dynamics of a distributed drill string system: Characteristic parameters and stability maps

NASA Astrophysics Data System (ADS)

Aarsnes, Ulf Jakob F.; van de Wouw, Nathan

2018-03-01

This paper involves the dynamic (stability) analysis of distributed drill-string systems. A minimal set of parameters characterizing the linearized, axial-torsional dynamics of a distributed drill string coupled through the bit-rock interaction is derived. This is found to correspond to five parameters for a simple drill string and eight parameters for a two-sectioned drill-string (e.g., corresponding to the pipe and collar sections of a drilling system). These dynamic characterizations are used to plot the inverse gain margin of the system, parametrized in the non-dimensional parameters, effectively creating a stability map covering the full range of realistic physical parameters. This analysis reveals a complex spectrum of dynamics not evident in stability analysis with lumped models, thus indicating the importance of analysis using distributed models. Moreover, it reveals trends concerning stability properties depending on key system parameters useful in the context of system and control design aiming at the mitigation of vibrations.

GOS hook type wells, directional planning, techniques applied and problems encountered

DOE Office of Scientific and Technical Information (OSTI.GOV)

A /Azim, M.; Fahmy, H.; Salem, A.

1995-10-01

This paper addresses the various aspects of hook type wells introduced and drilled within GUPCO operations during he last two years. The first well of this category was October-G10, drilled in October 1992 from October ``G`` platform to a target point in the Nubia formation. Several wells of the same type have been drilled through 1993 and 1994. This group includes October-H1, Ramadan 3-57, July 62-69 and SB 374-3. Drilling hook type well profiles has resulted in increased production and more reserve recovery. The driving force behind using this profile was the reservoir requirements where it was required to hitmore » a target within few meters at a certain angle and direction. Torque and drag models have been used to optimize well path planning, resulting in lower torque and drag values. Daily pot appraisal of the drilling operations to monitor hole cleaning effectiveness. Combination of advanced steerable systems and PDC bits enabled GUPCO to drill these wells cost effectively.« less

Drilling electrode for real-time measurement of electrical impedance in bone tissues.

PubMed

Dai, Yu; Xue, Yuan; Zhang, Jianxun

2014-03-01

In order to prevent possible damages to soft tissues, reliable monitoring methods are required to provide valuable information on the condition of the bone being cut. This paper describes the design of an electrical impedance sensing drill developed to estimate the relative position between the drill and the bone being drilled. The two-electrode method is applied to continuously measure the electrical impedance during a drill feeding movement: two copper wire brushes are used to conduct electricity in the rotating drill and then the drill is one electrode; a needle is inserted into the soft tissues adjacent to the bone being drilled and acts as another electrode. Considering that the recorded electrical impedance is correlated with the insertion depth of the drill, we theoretically calculate the electrode-tissue contact impedance and prove that the rate of impedance change varies considerably when the drill bit crosses the boundary between two different bone tissues. Therefore, the rate of impedance change is used to determine whether the tip of the drill is located in one of cortical bone, cancellous bone, and cortical bone near a boundary with soft tissue. In vitro experiments in porcine thoracic spines were performed to demonstrate the feasibility of the impedance sensing drill. The experimental results indicate that the drill, used with the proposed data-processing method, can provide accurate and reliable breakthrough detection in the bone-drilling process.

Impact of Drilling Operations on Lunar Volatiles Capture: Thermal Vacuum Tests

NASA Technical Reports Server (NTRS)

Kleinhenz, Julie E.; Paulsen, Gale; Zacny, Kris; Smith, Jim

2015-01-01

In Situ Resource Utilization (ISRU) enables future planetary exploration by using local resources to supply mission consumables. This idea of 'living off the land' has the potential to reduce mission cost and risk. On the moon, water has been identified as a potential resource (for life support or propellant) at the lunar poles, where it exists as ice in the subsurface. However, the depth and content of this resource has yet to be confirmed on the ground; only remote detection data exists. The upcoming Resource Prospector mission (RP) will 'ground-truth' the water using a rover, drill, and the RESOLVE science package. As the 2020 planned mission date nears, component level hardware is being tested in relevant lunar conditions (thermal vacuum). In August 2014 a series of drilling tests were performed using the Honeybee Robotics Lunar Prospecting Drill inside a 'dirty' thermal vacuum chamber at the NASA Glenn Research Center. The drill used a unique auger design to capture and retain the lunar regolith simulant. The goal of these tests was to investigate volatiles (water) loss during drilling and sample transfer to a sample crucible in order to validate this regolith sampling method. Twelve soil samples were captured over the course of two tests at pressures of 10(exp-5) Torr and ambient temperatures between -80C to -20C. Each sample was obtained from a depth of 40 cm to 50 cm within a cryogenically frozen bed of NU-LHT-3M lunar regolith simulant doped with 5 wt% water. Upon acquisition, each sample was transferred and hermetically sealed inside a crucible. The samples were later baked out to determine water wt% and in turn volatile loss by following ASTM standard practices. Of the twelve tests, four sealed properly and lost an average of 30% of their available water during drilling and transfer. The variability in the results correlated well with ambient temperature (lower the temperature lower volatiles loss) and the trend agreed with the sublimation rates for the same temperature. Moisture retention also correlated with quantity of sample: a larger amount of material resulted in less water loss. The drilling process took an average of 10 minutes to capture and transfer each sample. The drilling power was approximately 20 Watt with a Weight on Bit of approximately 30 N. The bit temperature indicated little heat input into formation during the drilling process.

Real Time Mud Gas Logging During Drilling of DFDP-2B

NASA Astrophysics Data System (ADS)

Mathewson, L. A.; Toy, V.; Menzies, C. D.; Zimmer, M.; Erzinger, J.; Niedermann, S.; Cox, S.

2015-12-01

The Deep Fault Drilling Project (DFDP) aims to improve our understanding of the Alpine Fault Zone, a tectonically active mature fault system in New Zealand known to rupture in large events, by deep scientific drilling. The borehole DFDP-2B approached the Alpine Fault at depth, reaching a final depth of 892 m (820 m true vertical depth). Online gas analysis (OLGA) while drilling tracked changes in the composition of gases extracted from the circulating drill mud. The composition of fluids from fault zones can provide information about their origins, flow rates and -paths, fluid-rock interactions along these paths, and the permeability structure of the faulted rock mass. Apart from an atmospheric input, the gases in drilling mud derive from the pore space of rock, crushed at the drill bit, and from permeable layers intersected by the borehole. The rapid formation of mud wall cake seals the borehole from further fluid inflow, hence formation-derived gases enter mostly at the depth of the drill bit. OLGA analyses N2, O2, Ar, CO2, CH4, He, and H2 on a mass spectrometer, hydrocarbons CH4, C2H6, C3H8, i-C4H10, and n-C4H10 on a gas chromatograph, and Rn using a lucas-cell detector. Gas was sampled for offline analyses on noble gas and stable isotopes to complement the OLGA dataset. The principle formation-derived gases found in drilling mud during drilling of DFDP-2 were CO2 and CH4, with smaller component of H2 and He2. High radon activity is interpreted to reflect intervals of active fluid flow through highly fractured and faulted rock. 3He/4He values in many samples were extremely air-contaminated, i.e. there was almost no excess of non-atmospheric He. The 3He/4He values measured at 236 m and 610 m, which are the only analyses with uncertainties <100%, are very similar to those measured in hot springs along the Alpine Fault, e.g. Fox River (0.64 Ra), Copland (0.42 Ra), Lower Wanganui (0.81 Ra). We will compare these data to those gathered using OLGA and discuss the implications.

A predictive bone drilling force model for haptic rendering with experimental validation using fresh cadaveric bone.

PubMed

Lin, Yanping; Chen, Huajiang; Yu, Dedong; Zhang, Ying; Yuan, Wen

2017-01-01

Bone drilling simulators with virtual and haptic feedback provide a safe, cost-effective and repeatable alternative to traditional surgical training methods. To develop such a simulator, accurate haptic rendering based on a force model is required to feedback bone drilling forces based on user input. Current predictive bone drilling force models based on bovine bones with various drilling conditions and parameters are not representative of the bone drilling process in bone surgery. The objective of this study was to provide a bone drilling force model for haptic rendering based on calibration and validation experiments in fresh cadaveric bones with different bone densities. Using a commonly used drill bit geometry (2 mm diameter), feed rates (20-60 mm/min) and spindle speeds (4000-6000 rpm) in orthognathic surgeries, the bone drilling forces of specimens from two groups were measured and the calibration coefficients of the specific normal and frictional pressures were determined. The comparison of the predicted forces and the measured forces from validation experiments with a large range of feed rates and spindle speeds demonstrates that the proposed bone drilling forces can predict the trends and average forces well. The presented bone drilling force model can be used for haptic rendering in surgical simulators.

Temporal bone borehole accuracy for cochlear implantation influenced by drilling strategy: an in vitro study.

PubMed

Kobler, Jan-Philipp; Schoppe, Michael; Lexow, G Jakob; Rau, Thomas S; Majdani, Omid; Kahrs, Lüder A; Ortmaier, Tobias

2014-11-01

Minimally invasive cochlear implantation is a surgical technique which requires drilling a canal from the mastoid surface toward the basal turn of the cochlea. The choice of an appropriate drilling strategy is hypothesized to have significant influence on the achievable targeting accuracy. Therefore, a method is presented to analyze the contribution of the drilling process and drilling tool to the targeting error isolated from other error sources. The experimental setup to evaluate the borehole accuracy comprises a drill handpiece attached to a linear slide as well as a highly accurate coordinate measuring machine (CMM). Based on the specific requirements of the minimally invasive cochlear access, three drilling strategies, mainly characterized by different drill tools, are derived. The strategies are evaluated by drilling into synthetic temporal bone substitutes containing air-filled cavities to simulate mastoid cells. Deviations from the desired drill trajectories are determined based on measurements using the CMM. Using the experimental setup, a total of 144 holes were drilled for accuracy evaluation. Errors resulting from the drilling process depend on the specific geometry of the tool as well as the angle at which the drill contacts the bone surface. Furthermore, there is a risk of the drill bit deflecting due to synthetic mastoid cells. A single-flute gun drill combined with a pilot drill of the same diameter provided the best results for simulated minimally invasive cochlear implantation, based on an experimental method that may be used for testing further drilling process improvements.

Horizontal wells in the Java Sea

DOE Office of Scientific and Technical Information (OSTI.GOV)

Barrett, S.L.; Lyon, R.

1988-05-01

The utilization of the Navigation Drilling System in recent drilling activity has established that: Continuous build rates as high as 6.75 degrees/100 ft are achievable (with a .74 degree DTU), making possible the tapping of near platform reserves. The system provides the flexibility necessary to drill a continuous curve or an irregular path without bottomhole assembly changes. The system provides the flexibility for sidetracks to the ''low side'' of the well bore without coming out of the hole for bottomhole assembly changes or a cement plug. Geological objectives can be reached with a high degree of accuracy. The system greatlymore » reduces the costly learning curve associated with rotary bottomhole assemblies and substantially increases the confidence of the operator. Significant drilling cost reductions resulted from the use of the system. The cost per foot was further reduced as additional familiarity with the equipment was gained.« less

Logging-while-coring method and apparatus

DOEpatents

Goldberg, David S.; Myers, Gregory J.

2007-11-13

A method and apparatus for downhole coring while receiving logging-while-drilling tool data. The apparatus includes core collar and a retrievable core barrel. The retrievable core barrel receives core from a borehole which is sent to the surface for analysis via wireline and latching tool The core collar includes logging-while-drilling tools for the simultaneous measurement of formation properties during the core excavation process. Examples of logging-while-drilling tools include nuclear sensors, resistivity sensors, gamma ray sensors, and bit resistivity sensors. The disclosed method allows for precise core-log depth calibration and core orientation within a single borehole, and without at pipe trip, providing both time saving and unique scientific advantages.

Logging-while-coring method and apparatus

DOEpatents

Goldberg, David S.; Myers, Gregory J.

2007-01-30

A method and apparatus for downhole coring while receiving logging-while-drilling tool data. The apparatus includes core collar and a retrievable core barrel. The retrievable core barrel receives core from a borehole which is sent to the surface for analysis via wireline and latching tool The core collar includes logging-while-drilling tools for the simultaneous measurement of formation properties during the core excavation process. Examples of logging-while-drilling tools include nuclear sensors, resistivity sensors, gamma ray sensors, and bit resistivity sensors. The disclosed method allows for precise core-log depth calibration and core orientation within a single borehole, and without at pipe trip, providing both time saving and unique scientific advantages.

30 CFR 250.617 - Blowout preventer system testing, records, and drills.

Code of Federal Regulations, 2014 CFR

2014-07-01

... drills. 250.617 Section 250.617 Mineral Resources BUREAU OF SAFETY AND ENVIRONMENTAL ENFORCEMENT... Gas Well-Workover Operations § 250.617 Blowout preventer system testing, records, and drills. (a) BOP... disconnecting a pressure seal in the assembly, the affected seal will be pressure tested. (c) Drills. All...

30 CFR 250.616 - Blowout preventer system testing, records, and drills.

Code of Federal Regulations, 2012 CFR

2012-07-01

... drills. 250.616 Section 250.616 Mineral Resources BUREAU OF SAFETY AND ENVIRONMENTAL ENFORCEMENT... Gas Well-Workover Operations § 250.616 Blowout preventer system testing, records, and drills. (a) BOP... disconnecting a pressure seal in the assembly, the affected seal will be pressure tested. (c) Drills. All...

30 CFR 250.617 - Blowout preventer system testing, records, and drills.

Code of Federal Regulations, 2013 CFR

2013-07-01

... drills. 250.617 Section 250.617 Mineral Resources BUREAU OF SAFETY AND ENVIRONMENTAL ENFORCEMENT... Gas Well-Workover Operations § 250.617 Blowout preventer system testing, records, and drills. (a) BOP... disconnecting a pressure seal in the assembly, the affected seal will be pressure tested. (c) Drills. All...

Active Struts With Variable Spring Stiffness and Damping

NASA Technical Reports Server (NTRS)

Farley, Gary L.

2006-01-01

An ultrasonic rock-abrasion tool (URAT) was developed using the same principle of ultrasonic/sonic actuation as that of the tools described in two prior NASA Tech Briefs articles: Ultrasonic/ Sonic Drill/Corers With Integrated Sensors (NPO-20856), Vol. 25, No. 1 (January 2001), page 38 and Ultrasonic/ Sonic Mechanisms for Drilling and Coring (NPO-30291), Vol. 27, No. 9 (September 2003), page 65. Hence, like those tools, the URAT offers the same advantages of low power demand, mechanical simplicity, compactness, and ability to function with very small axial loading (very small contact force between tool and rock). Like a tool described in the second of the cited previous articles, a URAT includes (1) a drive mechanism that comprises a piezoelectric ultrasonic actuator, an amplification horn, and a mass that is free to move axially over a limited range and (2) an abrasion tool bit. A URAT tool bit is a disk that has been machined or otherwise formed to have a large number of teeth and an overall shape chosen to impart the desired shape (which could be flat or curved) to the rock surface to be abraded. In operation, the disk and thus the teeth are vibrated in contact with the rock surface. The concentrated stresses at the tips of the impinging teeth repeatedly induce microfractures and thereby abrade the rock. The motion of the tool induces an ultrasonic transport effect that displaces the cuttings from the abraded area. The figure shows a prototype URAT. A piezoelectric-stack/horn actuator is housed in a cylindrical container. The movement of the actuator and bit with respect to the housing is aided by use of mechanical sliders. A set of springs accommodates the motion of the actuator and bit into or out of the housing through an axial range between 5 and 7 mm. The springs impose an approximately constant force of contact between the tool bit and the rock to be abraded. A dust shield surrounds the bit, serving as a barrier to reduce the migration of rock debris to sensitive instrumentation or mechanisms in the vicinity. A bushing at the tool-bit end of the housing reduces the flow of dust into the actuator and retains the bit when no axial load is applied.

Ultrasonically Actuated Tools for Abrading Rock Surfaces

NASA Technical Reports Server (NTRS)

Dolgin, Benjamin; Sherrit, Stewart; Bar-Cohen, Yoseph; Rainen, Richard; Askin, Steve; Bickler, Donald; Lewis, Donald; Carson, John; Dawson, Stephen; Bao, Xiaoqi;

Soil properties affecting wheat yields following drilling-fluid application.

PubMed

Bauder, T A; Barbarick, K A; Ippolito, J A; Shanahan, J F; Ayers, P D

2005-01-01

Oil and gas drilling operations use drilling fluids (mud) to lubricate the drill bit and stem, transport formation cuttings to the surface, and seal off porous geologic formations. Following completion of the well, waste drilling fluid is often applied to cropland. We studied potential changes in soil compaction as indicated by cone penetration resistance, pH, electrical conductivity (EC(e)), sodium adsorption ratio (SAR), extractable soil and total straw and grain trace metal and nutrient concentrations, and winter wheat (Triticum aestivum L. 'TAM 107') grain yield following water-based, bentonitic drilling-fluid application (0-94 Mg ha(-1)) to field test plots. Three methods of application (normal, splash-plate, and spreader-bar) were used to study compaction effects. We measured increasing SAR, EC(e), and pH with drilling-fluid rates, but not to levels detrimental to crop production. Field measurements revealed significantly higher compaction within areas affected by truck travel, but also not enough to affect crop yield. In three of four site years, neither drilling-fluid rate nor application method affected grain yield. Extractions representing plant availability and plant analyses results indicated that drilling fluid did not significantly increase most trace elements or nutrient concentrations. These results support land application of water-based bentonitic drilling fluids as an acceptable practice on well-drained soils using controlled rates.

Advanced Seismic While Drilling System

DOE Office of Scientific and Technical Information (OSTI.GOV)

Robert Radtke; John Fontenot; David Glowka

A breakthrough has been discovered for controlling seismic sources to generate selectable low frequencies. Conventional seismic sources, including sparkers, rotary mechanical, hydraulic, air guns, and explosives, by their very nature produce high-frequencies. This is counter to the need for long signal transmission through rock. The patent pending SeismicPULSER{trademark} methodology has been developed for controlling otherwise high-frequency seismic sources to generate selectable low-frequency peak spectra applicable to many seismic applications. Specifically, we have demonstrated the application of a low-frequency sparker source which can be incorporated into a drill bit for Drill Bit Seismic While Drilling (SWD). To create the methodology ofmore » a controllable low-frequency sparker seismic source, it was necessary to learn how to maximize sparker efficiencies to couple to, and transmit through, rock with the study of sparker designs and mechanisms for (a) coupling the sparker-generated gas bubble expansion and contraction to the rock, (b) the effects of fluid properties and dynamics, (c) linear and non-linear acoustics, and (d) imparted force directionality. After extensive seismic modeling, the design of high-efficiency sparkers, laboratory high frequency sparker testing, and field tests were performed at the University of Texas Devine seismic test site. The conclusion of the field test was that extremely high power levels would be required to have the range required for deep, 15,000+ ft, high-temperature, high-pressure (HTHP) wells. Thereafter, more modeling and laboratory testing led to the discovery of a method to control a sparker that could generate low frequencies required for deep wells. The low frequency sparker was successfully tested at the Department of Energy Rocky Mountain Oilfield Test Center (DOE RMOTC) field test site in Casper, Wyoming. An 8-in diameter by 26-ft long SeismicPULSER{trademark} drill string tool was designed and manufactured by TII. An APS Turbine Alternator powered the SeismicPULSER{trademark} to produce two Hz frequency peak signals repeated every 20 seconds. Since the ION Geophysical, Inc. (ION) seismic survey surface recording system was designed to detect a minimum downhole signal of three Hz, successful performance was confirmed with a 5.3 Hz recording with the pumps running. The two Hz signal generated by the sparker was modulated with the 3.3 Hz signal produced by the mud pumps to create an intense 5.3 Hz peak frequency signal. The low frequency sparker source is ultimately capable of generating selectable peak frequencies of 1 to 40 Hz with high-frequency spectra content to 10 kHz. The lower frequencies and, perhaps, low-frequency sweeps, are needed to achieve sufficient range and resolution for realtime imaging in deep (15,000 ft+), high-temperature (150 C) wells for (a) geosteering, (b) accurate seismic hole depth, (c) accurate pore pressure determinations ahead of the bit, (d) near wellbore diagnostics with a downhole receiver and wired drill pipe, and (e) reservoir model verification. Furthermore, the pressure of the sparker bubble will disintegrate rock resulting in an increased overall rates of penetration. Other applications for the SeismicPULSER{trademark} technology are to deploy a low-frequency source for greater range on a wireline for Reverse Vertical Seismic Profiling (RVSP) and Cross-Well Tomography. Commercialization of the technology is being undertaken by first contacting stakeholders to define the value proposition for rig site services utilizing SeismicPULSER{trademark} technologies. Stakeholders include national oil companies, independent oil companies, independents, service companies, and commercial investors. Service companies will introduce a new Drill Bit SWD service for deep HTHP wells. Collaboration will be encouraged between stakeholders in the form of joint industry projects to develop prototype tools and initial field trials. No barriers have been identified for developing, utilizing, and exploiting the low-frequency SeismicPULSER{trademark} source in a variety of applications. Risks will be minimized since Drill Bit SWD will not interfere with the drilling operation, and can be performed in a relatively quiet environment when the pumps are turned off. The new source must be integrated with other Measurement While Drilling (MWD) tools. To date, each of the oil companies and service companies contacted have shown interest in participating in the commercialization of the low-frequency SeismicPULSER{trademark} source. A technical paper has been accepted for presentation at the 2009 Offshore Technology Conference (OTC) in a Society of Exploration Geologists/American Association of Petroleum Geophysicists (SEG/AAPG) technical session.« less

High-pressure high-temperature rheological studies of colloidal suspensions with carbon nanotube

NASA Astrophysics Data System (ADS)

Baby, Anoop; Sadr, Reza; Yarc, Rommel; Amani, Mahmood

2017-11-01

Selection of the drilling fluid, drilling mud, is vital in minimizing the cost and time required for the drilling in oil fields. Drilling mud aids in cooling, lubricating drilling bit, removing the debries from the drill bore and maintaining the wellbore stability. Owing to the enhanced thermo-physical properties and stable nature, suspensions of nanoparticles have been suggested for drilling fluids. High-pressure and high-temperature rheology of a nanomud suspension (nano particles suspended in a mud solution) is studied here. The nanomud is prepared by dispersing a water-based drilling mud suspension (water with 1% Bentonite and 7% Barite particles) with multi-walled carbon nanotubes, MWCNT. The effect of pressure, temperature, and shear rate are independently studied for the various particle loading of the nanoparticles. Viscosity values are measured at a maximum pressure of 170MPa with temperatures ranging from ambient to 180oC. The effect of MWCNT concentration and variation in shear rate are also investigated A shear thinning non-Newtonian behavior is observed for the basemud and the nanomud samples for all cases. The basemud showed an increase in viscosity with an increase in pressure. However, with MWCNT particle addition, this trend is observed to have reversed.

9 CFR 590.136 - Facilities and equipment to be furnished by official plants for use of inspectors in performing...

Code of Federal Regulations, 2012 CFR

2012-01-01

... product, and acceptable candling light, flashlight, heavy duty, high speed drill with an eleven sixteenths-inch or larger bit of sufficient length to reach the bottom of containers used for frozen eggs, metal...

9 CFR 590.136 - Facilities and equipment to be furnished by official plants for use of inspectors in performing...

Code of Federal Regulations, 2013 CFR

2013-01-01

... product, and acceptable candling light, flashlight, heavy duty, high speed drill with an eleven sixteenths-inch or larger bit of sufficient length to reach the bottom of containers used for frozen eggs, metal...

9 CFR 590.136 - Facilities and equipment to be furnished by official plants for use of inspectors in performing...

Code of Federal Regulations, 2010 CFR

2010-01-01

... product, and acceptable candling light, flashlight, heavy duty, high speed drill with an eleven sixteenths-inch or larger bit of sufficient length to reach the bottom of containers used for frozen eggs, metal...

9 CFR 590.136 - Facilities and equipment to be furnished by official plants for use of inspectors in performing...

Code of Federal Regulations, 2014 CFR

2014-01-01

... product, and acceptable candling light, flashlight, heavy duty, high speed drill with an eleven sixteenths-inch or larger bit of sufficient length to reach the bottom of containers used for frozen eggs, metal...

9 CFR 590.136 - Facilities and equipment to be furnished by official plants for use of inspectors in performing...

Code of Federal Regulations, 2011 CFR

2011-01-01

... product, and acceptable candling light, flashlight, heavy duty, high speed drill with an eleven sixteenths-inch or larger bit of sufficient length to reach the bottom of containers used for frozen eggs, metal...

Inlet Cover On the Curiosity Rover

NASA Image and Video Library

2018-06-04

The drill bit of NASA's Curiosity Mars rover over one of the sample inlets on the rover's deck. The inlets lead to Curiosity's onboard laboratories. This image was taken on Sol 2068 by the rover's Mast Camera (Mastcam). https://photojournal.jpl.nasa.gov/catalog/PIA22327

Use of an Ultrasonic/Sonic Driller/Corer to Obtain Sample Powder for CHEMIN, a Combined XRD/XRF Instrument

NASA Technical Reports Server (NTRS)

Chipera, S. J.; Bish, D. L.; Vaniman, D. T.; Sherrit, S.; Bar-Cohen, Y.; Sarrazin, P.; Blake, D. F.

2003-01-01

A miniature CHEMIN XRD/XRF (X-Ray Diffraction/X-Ray Fluourescence) instrument is currently being developed for definitive mineralogic analysis of soils and rocks on Mars. One of the technical issues that must be addressed in order to enable XRD analysis on an extraterrestrial body is how best to obtain a representative sample powder for analysis. For XRD powder diffraction analyses, it is beneficial to have a fine-grained sample to reduce preferred orientation effects and to provide a statistically significant number of crystallites to the X-ray beam. Although a 2-dimensional detector as used in the CHEMIN instrument will produce good results with poorly prepared powders, the quality of the data will improve if the sample is fine-grained and randomly oriented. An Ultrasonic/Sonic Driller/Corer (USDC) currently being developed at JPL is an effective mechanism of sampling rock to produce cores and powdered cuttings. It requires low axial load (< 5N) and thus offers significant advantages for operation from lightweight platforms and in low gravity environments. The USDC is lightweight (<0.5kg), and can be driven at low power (<5W) using duty cycling. It consists of an actuator with a piezoelectric stack, ultrasonic horn, free-mass, and drill bit. The stack is driven with a 20 kHz AC voltage at resonance. The strain generated by the piezoelectric is amplified by the horn by a factor of up to 10 times the displacement amplitude. The tip impacts the free-mass and drives it into the drill bit in a hammering action. The free-mass rebounds to interact with the horn tip leading to a cyclic rebound at frequencies in the range of 60-1000 Hz. It does not require lubricants, drilling fluid or bit sharpening and it has the potential to operate at high and low temperatures using a suitable choice of piezoelectric material. To assess whether the powder from an ultrasonic drill would be adequate for analyses by an XRD/XRF spectrometer such as CHEMIN, powders obtained from the JPL ultrasonic drill were analyzed and the results were compared to carefully prepared powders obtained using a laboratory bench scale Retsch mill.

Experimental and numerical study of drill bit drop tests on Kuru granite

PubMed Central

Kane, Alexandre; Hokka, Mikko

2017-01-01

This paper presents an experimental and numerical study of Kuru grey granite impacted with a seven-buttons drill bit mounted on an instrumented drop test machine. The force versus displacement curves during the impact, so-called bit–rock interaction (BRI) curves, were obtained using strain gauge measurements for two levels of impact energy. Moreover, the volume of removed rock after each drop test was evaluated by stereo-lithography (three-dimensional surface reconstruction). A modified version of the Holmquist–Johnson–Cook (MHJC) material model was calibrated using Kuru granite test results available from the literature. Numerical simulations of the single drop tests were carried out using the MHJC model available in the LS-DYNA explicit finite-element solver. The influence of the impact energy and additional confining pressure on the BRI curves and the volume of the removed rock is discussed. In addition, the influence of the rock surface shape before impact was evaluated using two different mesh geometries: a flat surface and a hyperbolic surface. The experimental and numerical results are compared and discussed in terms of drilling efficiency through the mechanical specific energy. This article is part of the themed issue ‘Experimental testing and modelling of brittle materials at high strain rates’. PMID:27956511

Reaction of Rhyolitic Magma to its Interception by the IDDP-1 Well, Krafla, 2009

NASA Astrophysics Data System (ADS)

Saubin, É.; Kennedy, B.; Tuffen, H.; Villeneuve, M.; Watson, T.; Nichols, A. R.; Schipper, I.; Cole, J. W.; Mortensen, A. K.; Zierenberg, R. A.

2017-12-01

The unexpected encounter of rhyolitic magma during IDDP-1 geothermal borehole drilling at Krafla, Iceland in 2009, temporarily created the world's hottest geothermal well. This allowed new questions to be addressed. i) How does magma react to drilling? ii) Are the margins of a magma chamber suitable for long-term extraction of supercritical fluids? To investigate these questions, we aim to reconstruct the degassing and deformation behaviour of the enigmatic magma by looking for correlations between textures in rhyolitic material retrieved from the borehole and the recorded drilling data. During drilling, difficulties were encountered in two zones, at 2070 m and below 2093 m depth. Drilling parameters are consistent with the drill bit encountering a high permeability zone and the contact zone of a magma chamber, respectively. Magma was intercepted three times between 2101-2104.4 m depth, which culminated in an increase in standpipe pressure followed by a decrease in weight on bit interpreted as representing the ascent of magma within the borehole. Circulation returned one hour after the last interception, carrying cuttings of glassy particles, felsite with granophyre and contaminant clasts from drilling, which were sampled as a time-series for the following 9 hours. The nature of glassy particles in this time-series varied through time, with a decrease in the proportion of vesicular clasts and a commensurate increase in dense glassy clasts, transitioning from initially colourless to brown glass. Componentry data show a sporadic decrease in felsite (from 34 wt. %), an increase in glassy particles during the first two hours (from 63 wt. % to 94 wt. %) and an increase in contaminant clasts towards the end of the cutting retrieval period. These temporal variations are probably related to the magma body architecture and interactions with the borehole. Transition from vesicular to dense clasts suggests a change in the degassing process that could be related to an early degassing phase caused by drilling-induced decompressions followed by a fast ascent after the last magma interception. Additional data in terms of shape of clasts, vesicularity, density and water content within glassy particles will link textural data to drilling history in order to investigate degassing history, origin of clasts and quenching pressure.

Advanced composite aileron for L-1011 transport aircraft: Aileron manufacture

NASA Technical Reports Server (NTRS)

Dunning, E. G.; Cobbs, W. L.; Legg, R. L.

1981-01-01

The fabrication activities of the Advanced Composite Aileron (ACA) program are discussed. These activities included detail fabrication, manufacturing development, assembly, repair and quality assurance. Five ship sets of ailerons were manufactured. The detail fabrication effort of ribs, spar and covers was accomplished on male tools to a common cure cycle. Graphite epoxy tape and fabric and syntactic epoxy materials were utilized in the fabrication. The ribs and spar were net cured and required no post cure trim. Material inconsistencies resulted in manufacturing development of the front spar during the production effort. The assembly effort was accomplished in subassembly and assembly fixtures. The manual drilling system utilized a dagger type drill in a hydraulic feed control hand drill. Coupon testing for each detail was done.

Tunable Digital Metamaterial for Broadband Vibration Isolation at Low Frequency.

PubMed

Wang, Ziwei; Zhang, Quan; Zhang, Kai; Hu, Gengkai

2016-11-01

A 3D-printed digital metamaterial embedded with electromagnets is fabricated. Switching electromagnets between the attaching (1 bit) and detaching (0 bit) modes activates different waveguides in the metamaterial. The underlying mechanism is investigated theoretically and experimentally. The hierarchical assemblies of unit cells, mimicking digital bits, allow programmable broadening of the bandgap of the metamaterial. © 2016 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

Design and performance study of an orthopaedic surgery robotized module for automatic bone drilling.

PubMed

Boiadjiev, George; Kastelov, Rumen; Boiadjiev, Tony; Kotev, Vladimir; Delchev, Kamen; Zagurski, Kazimir; Vitkov, Vladimir

2013-12-01

Many orthopaedic operations involve drilling and tapping before the insertion of screws into a bone. This drilling is usually performed manually, thus introducing many problems. These include attaining a specific drilling accuracy, preventing blood vessels from breaking, and minimizing drill oscillations that would widen the hole. Bone overheating is the most important problem. To avoid such problems and reduce the subjective factor, automated drilling is recommended. Because numerous parameters influence the drilling process, this study examined some experimental methods. These concerned the experimental identification of technical drilling parameters, including the bone resistance force and temperature in the drilling process. During the drilling process, the following parameters were monitored: time, linear velocity, angular velocity, resistance force, penetration depth, and temperature. Specific drilling effects were revealed during the experiments. The accuracy was improved at the starting point of the drilling, and the error for the entire process was less than 0.2 mm. The temperature deviations were kept within tolerable limits. The results of various experiments with different drilling velocities, drill bit diameters, and penetration depths are presented in tables, as well as the curves of the resistance force and temperature with respect to time. Real-time digital indications of the progress of the drilling process are shown. Automatic bone drilling could entirely solve the problems that usually arise during manual drilling. An experimental setup was designed to identify bone drilling parameters such as the resistance force arising from variable bone density, appropriate mechanical drilling torque, linear speed of the drill, and electromechanical characteristics of the motors, drives, and corresponding controllers. Automatic drilling guarantees greater safety for the patient. Moreover, the robot presented is user-friendly because it is simple to set robot tasks, and process data are collected in real time. Copyright © 2013 John Wiley & Sons, Ltd.

Computer Series, 60: Bits and Pieces, 23.

ERIC Educational Resources Information Center

Moore, John W., Ed.

1985-01-01

Describes: (1) an interactive computer simulation for a science fair display of chromatography inks; (2) analytical chemistry programs; (3) microcomputer-assisted drills in organic synthesis; (4) programs for conformation analysis of ethane and butane; (5) MOLPIX--a program for generating and displaying molecular structures; and (6) chemical…

Comet sample acquisition for ROSETTA lander mission

NASA Astrophysics Data System (ADS)

Marchesi, M.; Campaci, R.; Magnani, P.; Mugnuolo, R.; Nista, A.; Olivier, A.; Re, E.

2001-09-01

ROSETTA/Lander is being developed with a combined effort of European countries, coordinated by German institutes. The commitment for such a challenging probe will provide a unique opportunity for in-situ analysis of a comet nucleus. The payload for coring, sampling and investigations of comet materials is called SD2 (Sampling Drilling and Distribution). The paper presents the drill/sampler tool and the sample transfer trough modeling, design and testing phases. Expected drilling parameters are then compared with experimental data; limited torque consumption and axial thrust on the tool constraint the operation and determine the success of tests. Qualification campaign involved the structural part and related vibration test, the auger/bit parts and drilling test, and the coring mechanism with related sampling test. Mechanical check of specimen volume is also reported, with emphasis on the measurement procedure and on the mechanical unit. The drill tool and all parts of the transfer chain were tested in the hypothetical comet environment, charcterized by frozen material at extreme low temperature and high vacuum (-160°C, 10-3 Pa).

Corner-cutting mining assembly

DOEpatents

Bradley, J.A.

1981-07-01

This invention resulted from a contract with the United States Department of Energy and relates to a mining tool. More particularly, the invention relates to an assembly capable of drilling a hole having a square cross-sectional shape with radiused corners. In mining operations in which conventional auger-type drills are used to form a series of parallel, cylindrical holes in a coal seam, a large amount of coal remains in place in the seam because the shape of the holes leaves thick webs between the holes. A higher percentage of coal can be mined from a seam by a means capable of drilling holes having a substantially square cross section. It is an object of this invention to provide an improved mining apparatus by means of which the amount of coal recovered from a seam deposit can be increased. Another object of the invention is to provide a drilling assembly which cuts corners in a hole having a circular cross section. These objects and other advantages are attained by a preferred embodiment of the invention.

Voice Coil Percussive Mechanism Concept for Hammer Drill

NASA Technical Reports Server (NTRS)

Okon, Avi

2009-01-01

A hammer drill design of a voice coil linear actuator, spring, linear bearings, and a hammer head was proposed. The voice coil actuator moves the hammer head to produce impact to the end of the drill bit. The spring is used to store energy on the retraction and to capture the rebound energy after each impact for use in the next impact. The maximum actuator stroke is 20 mm with the hammer mass being 200 grams. This unit can create impact energy of 0.4 J with 0.8 J being the maximum. This mechanism is less complex than previous devices meant for the same task, so it has less mass and less volume. Its impact rate and energy are easily tunable without changing major hardware components. The drill can be driven by two half-bridges. Heat is removed from the voice coil via CO2 conduction.

Plastic Drill Bits

ERIC Educational Resources Information Center

Roman, Harry T.

2013-01-01

This article encourages students to think multidimensionally and in a multidisciplinary fashion with this challenge, and choose a team that can support this kind of thinking. Presented is a challenge in which a major home improvement company makes tools and accessories for use by experienced and new homeowners. This company would like to provide…

Horizontal technology helps spark Louisiana`s Austin chalk trend

DOE Office of Scientific and Technical Information (OSTI.GOV)

Koen, A.D.

1996-04-29

A handful of companies paced by some of the most active operators in the US are pressing the limits of horizontal technology to ramp up Cretaceous Austin chalk exploration and development (E and D) across Louisiana. Companies find applications in Louisiana for lessons learned drilling horizontal wells to produce chalk intervals in Texas in Giddings, Pearsall, and Brookeland fields. Continuing advances in horizontal well technology are helping operators deal with deeper, hotter reservoirs in more complex geological settings that typify the chalk in Louisiana. Better horizontal drilling, completion, formation evaluation, and stimulation techniques have enabled operators to produce oil andmore » gas from formations previously thought to be uneconomical. Most of the improved capabilities stem from better horizontal tools. Horizontal drilling breakthroughs include dual powered mud motors and retrievable whipstocks, key links in the ability to drill wells with more than one horizontal lateral. Better geosteering tools have enabled operators to maintain horizontal wellbores in desired intervals by signaling bit positions downhole while drilling. This paper reviews the technology and provides a historical perspective on the various drilling programs which have been completed in this trend. It also makes predictions on future drilling successes.« less

Residual stress measurement of PMMA by combining drilling-hole with digital speckle correlation method

NASA Astrophysics Data System (ADS)

Yao, X. F.; Xiong, T. C.; Xu, H. M.; Wan, J. P.; Long, G. R.

2008-11-01

The residual stresses of the PMMA (polymethyl methacrylate) specimens after being drilled, reamed and polished respectively are investigated using the digital speckle correlation experimental method,. According to the displacement fields around the correlated calculated region, the polynomial curve fitting method is used to obtain the continuous displacement fields, and the strain fields can be obtained from the derivative of the displacement fields. Considering the constitutive equation of the material, the expression of the residual stress can be presented. During the data processing, according to the fitting effect of the data, the calculation region of the correlated speckles and the degree of the polynomial fitting curve is decided. These results show that the maximum stress is at the hole-wall of the drilling hole specimen and with the increasing of the diameter of the drilled hole, the residual stress resulting from the hole drilling increases, whereas the process of reaming and polishing hole can reduce the residual stress. The relative large discrete degree of the residual stress is due to the chip removal ability of the drill bit, the cutting feed of the drill and other various reasons.

Fabrication of Fe-Based Diamond Composites by Pressureless Infiltration

PubMed Central

Li, Meng; Sun, Youhong; Meng, Qingnan; Wu, Haidong; Gao, Ke; Liu, Baochang

2016-01-01

A metal-based matrix is usually used for the fabrication of diamond bits in order to achieve favorable properties and easy processing. In the effort to reduce the cost and to attain the desired bit properties, researchers have brought more attention to diamond composites. In this paper, Fe-based impregnated diamond composites for drill bits were fabricated by using a pressureless infiltration sintering method at 970 °C for 5 min. In addition, boron was introduced into Fe-based diamond composites. The influence of boron on the density, hardness, bending strength, grinding ratio, and microstructure was investigated. An Fe-based diamond composite with 1 wt % B has an optimal overall performance, the grinding ratio especially improving by 80%. After comparing with tungsten carbide (WC)-based diamond composites with and without 1 wt % B, results showed that the Fe-based diamond composite with 1 wt % B exhibits higher bending strength and wear resistance, being satisfactory to bit needs. PMID:28774124

Design and Implementation of Multifunctional Automatic Drilling End Effector

NASA Astrophysics Data System (ADS)

Wang, Zhanxi; Qin, Xiansheng; Bai, Jing; Tan, Xiaoqun; Li, Jing

2017-03-01

In order to realize the automatic drilling in aircraft assembly, a drilling end effector is designed by integrating the pressure unit, drilling unit, measurement unit, control system and frame structure. In order to reduce the hole deviation, this paper proposes a vertical normal adjustment program based on 4 laser distance sensors. The actual normal direction of workpiece surface can be calculated through the sensors measurements, and then robot posture is adjusted to realize the hole deviation correction. A base detection method is proposed to detect and locate the hole automatically by using the camera and the reference hole. The experiment results show that the position accuracy of the system is less than 0.3mm, and the normal precision is less than 0.5°. The drilling end effector and robot can greatly improve the efficiency of the aircraft parts and assembly quality, and reduce the product development cycle.

An Interdisciplinary Microprocessor Project.

ERIC Educational Resources Information Center

Wilcox, Alan D.; And Others

1985-01-01

Describes an unusual project in which third-year computer science students designed and built a four-bit multiplier circuit and then combines it with software to complete a full 16-bit multiplication. The multiplier was built using TTL components, interfaced with a Z-80 microprocessor system, and programed in assembly language. (JN)

Retained broken implants in the craniomaxillofacial skeleton.

PubMed

Nallathamby, Vigneswaran; Lee, Hanjing; Lin, Yap Yan; Lim, Jane; Ong, Wei Chen; Lim, Thiam-Chye

2014-06-01

Facial fracture patients are seen in a Level 1 trauma hospital. In our institution, we manage many patients with facial fractures and carry out more than 150 surgical procedures every year. Open reduction and internal fixation is our management of choice. All surgical procedures involve drilling of bone and implant insertion to keep the fractured bones in an anatomically reduced position to aid healing. Occasionally, drill bits used to create the pilot hole break and are embedded in the bone. We present a situation in which such an incident occurred and review the literature on retained broken implants and devices.

Some technical issues on utilizing borehole breakouts for in-situ stress estimation in deepwater sediments

NASA Astrophysics Data System (ADS)

Lee, H.; Chang, C.; Ong, S.; Song, I.

2013-12-01

Stress-induced borehole breakouts have long been used as a reliable indicator of both the orientation and magnitude of in-situ stresses on the basis of the systematic alignment with the minimum horizontal principal far-field stress (σh), and the well-defined correlation between the breakout dimensions and in-situ stress magnitudes. Although breakouts can serve as a reliable stress indicator, cautions must be exercised when using them to constrain the orientation and magnitude of in-situ stresses because the breakout geometry can be altered by some geological characteristics in addition to the usual geomechanical parameters. Two factors are discussed here. We observed alterations in breakout geometry from some of the boreholes drilled along a transection of the Nankai subduction zone. In the C0002A hole, breakouts formed along the depth interval where the beddings are horizontal or sub-horizontal were consistently oriented along the regional σh direction. In contrast, a gradual rotation in breakout orientation with depth and a significant breakout widening at the borehole wall were observed along the deeper section where the beddings are steep (>40o). A geomechanical modeling taking into account the bedding effect shows that such breakout rotation and widening result from strength anisotropy inherent within the thinly bedded formations, and the misalignment between in-situ stresses and bedding dip directions. The model also revealed that there is a considerable difference in the stress magnitudes estimated with and without considering the bedding effect particularly in the steeply bedding intervals. This observation suggests that bedding effects on breakout geometry must be taken into account when using breakouts developed in such formations to estimate the orientation and magnitude of in-situ stresses, failure which would likely to lead to erroneous results. The second factor to discuss is the time-dependent growth of breakouts. While it was straightforward to estimate the stress direction based on the breakout azimuth, an ambiguity occurred when the breakout width widened significantly with time. Two independent borehole wall images of the same depth interval, captured at the bottom and the top of a 30m long logging-while-drilling (LWD) bottom-hole-assembly, indicate that breakout widths grew from 42o immediately after bit run to 135o about an hour later. Triaxial compression tests in cores revealed that all the specimens failed in a brittle mode immediately when the stresses reach the condition required for failure, suggesting that for the purpose of stress estimation, the use of breakout width immediately after the drill-bit passes is appropriate.

Investigating Created Properties of Nanoparticles Based Drilling Mud

NASA Astrophysics Data System (ADS)

Ghasemi, Nahid; Mirzaee, Mojtaba; Aghayari, Reza; Maddah, Heydar

2018-05-01

The success of drilling operations is heavily dependent on the drilling fluid. Drilling fluids cool down and lubricate the drill bit, remove cuttings, prevent formation damage, suspend cuttings and also cake off the permeable formation, thus retarding the passage of fluid into the formation. Typical micro or macro sized loss circulation materials (LCM) show limited success, especially in formations dominated by micropores, due to their relatively large sizes. Due to unique characteristics of nanoparticles such as their size and high surface area to volume ratio, they play an effective role in solving problems associated with the drilling fluid. In this study, we investigate the effect of adding Al2O3 and TiO2 nanoparticles into the drilling mud. Al2O3 and TiO2 nanoparticles were used in 20 and 60 nm of size and 0.05 wt% in concentration. Investigating the effects of temperature and pressure has shown that an increase in temperature can reduce the drilling mud rheological properties such as plastic viscosity, while an increase in pressure can enhance these properties. Also, the effects of pressure in high temperatures were less than those in low temperatures. Studying the effects of adding nanoparticles has shown that they can reduce the drilling mud rheological properties. Moreover, they can increase gel strength, reduce capillary suction time and decrease formation damage.

Controlling taphole depth in maple sap production research

Treesearch

Melvin R. Koelling; Barton M. Blum

1967-01-01

Because bark thickness of sugar maple trees varies considerably, the depth of tapholes for collecting maple sap should be varied accordingly to get the taphole depth that will produce the best sap flow. A system of removable collars on the drill bit is recommended as a means of regulating taphole depth in research studies.

A study of an assisting robot for mandible plastic surgery based on augmented reality.

PubMed

Shi, Yunyong; Lin, Li; Zhou, Chaozheng; Zhu, Ming; Xie, Le; Chai, Gang

2017-02-01

Mandible plastic surgery plays an important role in conventional plastic surgery. However, its success depends on the experience of the surgeons. In order to improve the effectiveness of the surgery and release the burden of surgeons, a mandible plastic surgery assisting robot, based on an augmented reality technique, was developed. Augmented reality assists surgeons to realize positioning. Fuzzy control theory was used for the control of the motor. During the process of bone drilling, both the drill bit position and the force were measured by a force sensor which was used to estimate the position of the drilling procedure. An animal experiment was performed to verify the effectiveness of the robotic system. The position error was 1.07 ± 0.27 mm and the angle error was 5.59 ± 3.15°. The results show that the system provides a sufficient accuracy with which a precise drilling procedure can be performed. In addition, under the supervision's feedback of the sensor, an adequate safety level can be achieved for the robotic system. The system realizes accurate positioning and automatic drilling to solve the problems encountered in the drilling procedure, providing a method for future plastic surgery.

Hole 504B reclaimed for future drilling

NASA Astrophysics Data System (ADS)

Leg 137 Scientific Drilling Party

Hole 504B, perhaps the most important in situ reference section for the structure and composition of the oceanic crust, has been reopened for future drilling and downhole measurements after remedial operations during Leg 137 of the Ocean Drilling Program. By far the deepest penetration into oceanic crust, Hole 504B had been feared lost when a large diamond bit and assorted hardware (“junk”) broke off in the bottom of the hole at the end of ODP Leg 111 in 1986. Since then ODP's drill ship, JOIDES Resolution, has circumnavigated the globe, with no opportunity to redress this situation. But the objective of deep penetration into the oceanic crust and the hole itself are considered so important by marine Earth scientists that remedial measures in Hole 504B were undertaken as soon as the drill ship returned to the eastern Pacific. These measures succeeded better than had been hoped. Hole 504B was reopened after less than a week of cleaning operations, which included grappling for the lost junk with tools to pull it from the hole (called “fishing”) and grinding or milling the junk away.

Electric motor for laser-mechanical drilling

DOEpatents

Grubb, Daryl L.; Faircloth, Brian O.; Zediker, Mark S.

2015-07-07

A high power laser drilling system utilizing an electric motor laser bottom hole assembly. A high power laser beam travels within the electric motor for advancing a borehole. High power laser drilling system includes a down hole electrical motor having a hollow rotor for conveying a high power laser beam through the electrical motor.

Theoretical analysis and design of hydro-hammer with a jet actuator: An engineering application to improve the penetration rate of directional well drilling in hard rock formations.

PubMed

He, Jiang-Fu; Liang, Yun-Pei; Li, Li-Jia; Luo, Yong-Jiang

2018-01-01

Rapid horizontal directional well drilling in hard or fractured formations requires efficient drilling technology. The penetration rate of conventional hard rock drilling technology in horizontal directional well excavations is relatively low, resulting in multiple overgrinding of drill cuttings in bottom boreholes. Conventional drilling techniques with reamer or diamond drill bit face difficulties due to the long construction periods, low penetration rates, and high engineering costs in the directional well drilling of hard rock. To improve the impact energy and penetration rate of directional well drilling in hard formations, a new drilling system with a percussive and rotary drilling technology has been proposed, and a hydro-hammer with a jet actuator has also been theoretically designed on the basis of the impulse hydro-turbine pressure model. In addition, the performance parameters of the hydro-hammer with a jet actuator have been numerically and experimentally analyzed, and the influence of impact stroke and pumped flow rate on the motion velocity and impact energy of the hydro-hammer has been obtained. Moreover, the designed hydro-hammer with a jet actuator has been applied to hard rock drilling in a trenchless drilling program. The motion velocity of the hydro-hammer ranges from 1.2 m/s to 3.19 m/s with diverse flow rates and impact strokes, and the motion frequency ranges from 10 Hz to 22 Hz. Moreover, the maximum impact energy of the hydro-hammer is 407 J, and the pumped flow rate is 2.3 m3/min. Thus, the average penetration rate of the optimized hydro-hammer improves by over 30% compared to conventional directional drilling in hard rock formations.

Theoretical analysis and design of hydro-hammer with a jet actuator: An engineering application to improve the penetration rate of directional well drilling in hard rock formations

PubMed Central

He, Jiang-fu; Li, Li-jia; Luo, Yong-jiang

2018-01-01

Rapid horizontal directional well drilling in hard or fractured formations requires efficient drilling technology. The penetration rate of conventional hard rock drilling technology in horizontal directional well excavations is relatively low, resulting in multiple overgrinding of drill cuttings in bottom boreholes. Conventional drilling techniques with reamer or diamond drill bit face difficulties due to the long construction periods, low penetration rates, and high engineering costs in the directional well drilling of hard rock. To improve the impact energy and penetration rate of directional well drilling in hard formations, a new drilling system with a percussive and rotary drilling technology has been proposed, and a hydro-hammer with a jet actuator has also been theoretically designed on the basis of the impulse hydro-turbine pressure model. In addition, the performance parameters of the hydro-hammer with a jet actuator have been numerically and experimentally analyzed, and the influence of impact stroke and pumped flow rate on the motion velocity and impact energy of the hydro-hammer has been obtained. Moreover, the designed hydro-hammer with a jet actuator has been applied to hard rock drilling in a trenchless drilling program. The motion velocity of the hydro-hammer ranges from 1.2 m/s to 3.19 m/s with diverse flow rates and impact strokes, and the motion frequency ranges from 10 Hz to 22 Hz. Moreover, the maximum impact energy of the hydro-hammer is 407 J, and the pumped flow rate is 2.3 m3/min. Thus, the average penetration rate of the optimized hydro-hammer improves by over 30% compared to conventional directional drilling in hard rock formations. PMID:29768421

Force and torque modelling of drilling simulation for orthopaedic surgery.

PubMed

MacAvelia, Troy; Ghasempoor, Ahmad; Janabi-Sharifi, Farrokh

2014-01-01

The advent of haptic simulation systems for orthopaedic surgery procedures has provided surgeons with an excellent tool for training and preoperative planning purposes. This is especially true for procedures involving the drilling of bone, which require a great amount of adroitness and experience due to difficulties arising from vibration and drill bit breakage. One of the potential difficulties with the drilling of bone is the lack of consistent material evacuation from the drill's flutes as the material tends to clog. This clogging leads to significant increases in force and torque experienced by the surgeon. Clogging was observed for feed rates greater than 0.5 mm/s and spindle speeds less than 2500 rpm. The drilling simulation systems that have been created to date do not address the issue of drill flute clogging. This paper presents force and torque prediction models that account for this phenomenon. The two coefficients of friction required by these models were determined via a set of calibration experiments. The accuracy of both models was evaluated by an additional set of validation experiments resulting in average R² regression correlation values of 0.9546 and 0.9209 for the force and torque prediction models, respectively. The resulting models can be adopted by haptic simulation systems to provide a more realistic tactile output.

Design, Implementation, and Operational Methodologies for Sub-arcsecond Attitude Determination, Control, and Stabilization of the Super-pressure Balloon-Borne Imaging Telescope (SuperBIT)

NASA Astrophysics Data System (ADS)

Javier Romualdez, Luis

Scientific balloon-borne instrumentation offers an attractive, competitive, and effective alternative to space-borne missions when considering the overall scope, cost, and development timescale required to design and launch scientific instruments. In particular, the balloon-borne environment provides a near-space regime that is suitable for a number of modern astronomical and cosmological experiments, where the atmospheric interference suffered by ground-based instrumentation is negligible at stratospheric altitudes. This work is centered around the analytical strategies and implementation considerations for the attitude determination and control of SuperBIT, a scientific balloon-borne payload capable of meeting the strict sub-arcsecond pointing and image stability requirements demanded by modern cosmological experiments. Broadly speaking, the designed stability specifications of SuperBIT coupled with its observational efficiency, image quality, and accessibility rivals state-of-the-art astronomical observatories such as the Hubble Space Telescope. To this end, this work presents an end-to-end design methodology for precision pointing balloon-borne payloads such as SuperBIT within an analytical yet implementationally grounded context. Simulation models of SuperBIT are analytically derived to aid in pre-assembly trade-off and case studies that are pertinent to the dynamic balloon-borne environment. From these results, state estimation techniques and control methodologies are extensively developed, leveraging the analytical framework of simulation models and design studies. This pre-assembly design phase is physically validated during assembly, integration, and testing through implementation in real-time hardware and software, which bridges the gap between analytical results and practical application. SuperBIT attitude determination and control is demonstrated throughout two engineering test flights that verify pointing and image stability requirements in flight, where the post-flight results close the overall design loop by suggesting practical improvements to pre-design methodologies. Overall, the analytical and practical results presented in this work, though centered around the SuperBIT project, provide generically useful and implementationally viable methodologies for high precision balloon-borne instrumentation, all of which are validated, justified, and improved both theoretically and practically. As such, the continuing development of SuperBIT, built from the work presented in this thesis, strives to further the potential for scientific balloon-borne astronomy in the near future.

Instrumentation to Aid in Steel Bridge Fabrication : Bridge Virtual Assembly System

DOT National Transportation Integrated Search

2018-05-01

This pool funded project developed a BRIDGE VIRTUAL ASSEMBLY SYSTEM (BRIDGE VAS) that improves manufacturing processes and enhances quality control for steel bridge fabrication. The system replaces conventional match-drilling with virtual assembly me...

An Ultrasonic Sampler and Sensor Platform for In-Situ Astrobiological Exploration

NASA Technical Reports Server (NTRS)

Bar-Cohen, Yoaz E.; Bao, X.; Chang, Z.; Sherrit, S.

2003-01-01

The search for existing or past life in the Universe is one of the most important objectives of NASA's mission. In support of this objective, ultrasonic based mechanisms are currently being developed at JPL to allow probing and sampling rocks as well as perform as a sensor platform for in-situ astrobiological analysis. The technology is based on the novel Ultrasonic/Sonic Driller/Corer (USDC), which requires low axial force, thereby overcoming one of the major limitations of planetary sampling in low gravity using conventional drills. The USDC was demonstrated to: 1) drill ice and various rocks including granite, diorite, basalt and limestone, 2) not require bit sharpening, and 3) operate at high and low temperatures. The capabilities that are being investigated including probing the ground to select sampling sites, collecting various forms of samples, and hosting sensors for measuring chemical/physical properties. A series of modifications of the USDC basic configuration were implemented leading an ultrasonic abrasion tool (URAT), Ultrasonic Gopher for deep Drilling, and the lab-on-a-drill.

Reaching 1 m deep on Mars: the Icebreaker drill.

PubMed

Zacny, K; Paulsen, G; McKay, C P; Glass, B; Davé, A; Davila, A F; Marinova, M; Mellerowicz, B; Heldmann, J; Stoker, C; Cabrol, N; Hedlund, M; Craft, J

2013-12-01

The future exploration of Mars will require access to the subsurface, along with acquisition of samples for scientific analysis and ground-truthing of water ice and mineral reserves for in situ resource utilization. The Icebreaker drill is an integral part of the Icebreaker mission concept to search for life in ice-rich regions on Mars. Since the mission targets Mars Special Regions as defined by the Committee on Space Research (COSPAR), the drill has to meet the appropriate cleanliness standards as requested by NASA's Planetary Protection Office. In addition, the Icebreaker mission carries life-detection instruments; and in turn, the drill and sample delivery system have to meet stringent contamination requirements to prevent false positives. This paper reports on the development and testing of the Icebreaker drill, a 1 m class rotary-percussive drill and triple redundant sample delivery system. The drill acquires subsurface samples in short, approximately 10 cm bites, which makes the sampling system robust and prevents thawing and phase changes in the target materials. Autonomous drilling, sample acquisition, and sample transfer have been successfully demonstrated in Mars analog environments in the Arctic and the Antarctic Dry Valleys, as well as in a Mars environmental chamber. In all environments, the drill has been shown to perform at the "1-1-100-100" level; that is, it drilled to 1 m depth in approximately 1 hour with less than 100 N weight on bit and approximately 100 W of power. The drilled substrate varied and included pure ice, ice-rich regolith with and without rocks and with and without 2% perchlorate, and whole rocks. The drill is currently at a Technology Readiness Level (TRL) of 5. The next-generation Icebreaker drill weighs 10 kg, which is representative of the flightlike model at TRL 5/6.

Characterizing the Weeks Island Salt Dome drilling of and seismic measurements from boreholes

DOE Office of Scientific and Technical Information (OSTI.GOV)

Sattler, A.R.; Harding, R.S.; Jacobson, R.D.

1996-10-01

A sinkhole 36 ft across, 30 ft deep was first observed in the alluvium over the Weeks Island Salt Dome (salt mine converted for oil storage by US Strategic Petroleum Reserve) May 1992. Four vertical, two slanted boreholes were drilled for diagnostics. Crosswell seismic data were generated; the velocity images suggest that the sinkhole collapse is complicated, not a simple vertical structure. The coring operation was moderately difficult; limited core was obtained through the alluvium, and the quality of the salt core from the first two vertical wells was poor. Core quality improved with better bit selection, mud, and drillingmore » method. The drilling fluid program provided fairly stable holes allowing open hole logs to be run. All holes were cemented successfully (although it took 3 attempts in one case).« less

Stock room, just off the large first floor machine ship. ...

Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

Stock room, just off the large first floor machine ship. Here were stored various cutting edges and drill bits used on the machines. Some raw materials were stored here as well, along with nuts and bolts, machine screws, etc. - Thomas A. Edison Laboratories, Building No. 5, Main Street & Lakeside Avenue, West Orange, Essex County, NJ

Physically unclonable cryptographic primitives using self-assembled carbon nanotubes.

PubMed

Hu, Zhaoying; Comeras, Jose Miguel M Lobez; Park, Hongsik; Tang, Jianshi; Afzali, Ali; Tulevski, George S; Hannon, James B; Liehr, Michael; Han, Shu-Jen

2016-06-01

Information security underpins many aspects of modern society. However, silicon chips are vulnerable to hazards such as counterfeiting, tampering and information leakage through side-channel attacks (for example, by measuring power consumption, timing or electromagnetic radiation). Single-walled carbon nanotubes are a potential replacement for silicon as the channel material of transistors due to their superb electrical properties and intrinsic ultrathin body, but problems such as limited semiconducting purity and non-ideal assembly still need to be addressed before they can deliver high-performance electronics. Here, we show that by using these inherent imperfections, an unclonable electronic random structure can be constructed at low cost from carbon nanotubes. The nanotubes are self-assembled into patterned HfO2 trenches using ion-exchange chemistry, and the width of the trench is optimized to maximize the randomness of the nanotube placement. With this approach, two-dimensional (2D) random bit arrays are created that can offer ternary-bit architecture by determining the connection yield and switching type of the nanotube devices. As a result, our cryptographic keys provide a significantly higher level of security than conventional binary-bit architecture with the same key size.

Physically unclonable cryptographic primitives using self-assembled carbon nanotubes

NASA Astrophysics Data System (ADS)

Hu, Zhaoying; Comeras, Jose Miguel M. Lobez; Park, Hongsik; Tang, Jianshi; Afzali, Ali; Tulevski, George S.; Hannon, James B.; Liehr, Michael; Han, Shu-Jen

2016-06-01

Information security underpins many aspects of modern society. However, silicon chips are vulnerable to hazards such as counterfeiting, tampering and information leakage through side-channel attacks (for example, by measuring power consumption, timing or electromagnetic radiation). Single-walled carbon nanotubes are a potential replacement for silicon as the channel material of transistors due to their superb electrical properties and intrinsic ultrathin body, but problems such as limited semiconducting purity and non-ideal assembly still need to be addressed before they can deliver high-performance electronics. Here, we show that by using these inherent imperfections, an unclonable electronic random structure can be constructed at low cost from carbon nanotubes. The nanotubes are self-assembled into patterned HfO2 trenches using ion-exchange chemistry, and the width of the trench is optimized to maximize the randomness of the nanotube placement. With this approach, two-dimensional (2D) random bit arrays are created that can offer ternary-bit architecture by determining the connection yield and switching type of the nanotube devices. As a result, our cryptographic keys provide a significantly higher level of security than conventional binary-bit architecture with the same key size.

A PFC3D-based numerical simulation of cutting load for lunar rock simulant and experimental validation

NASA Astrophysics Data System (ADS)

Li, Peng; Jiang, Shengyuan; Tang, Dewei; Xu, Bo

2017-05-01

For sake of striking a balance between the need of drilling efficiency and the constrains of power budget on the moon, the penetrations per revolution of drill bit are generally limited in the range around 0.1 mm, and besides the geometric angle of the cutting blade need to be well designed. This paper introduces a simulation approach based on PFC3D (particle flow code 3 dimensions) for analyzing the cutting load feature on lunar rock simulant, which is derived from different geometric-angle blades with a small cutting depth. The mean values of the cutting force of five blades in the survey region (four on the boundary points and one on the center point) are selected as the macroscopic responses of model. The method of experimental design which includes Plackett-Burman (PB) design and central composite design (CCD) method is adopted in the matching procedure of microparameters in PFC model. Using the optimization method of enumeration, the optimum set of microparameters is acquired. Then, the experimental validation is implemented by using other twenty-five blades with different geometric angles, and the results from both simulations and laboratory tests give fair agreements. Additionally, the rock breaking process cut by different blades are quantified from simulation analysis. This research provides the theoretical support for the refinement of the rock cutting load prediction and the geometric design of cutting blade on the drill bit.

Experimental investigation of temperature rise in bone drilling with cooling: A comparison between modes of without cooling, internal gas cooling, and external liquid cooling.

PubMed

Shakouri, Ehsan; Haghighi Hassanalideh, Hossein; Gholampour, Seifollah

2018-01-01

Bone fracture occurs due to accident, aging, and disease. For the treatment of bone fractures, it is essential that the bones are kept fixed in the right place. In complex fractures, internal fixation or external methods are used to fix the fracture position. In order to immobilize the fracture position and connect the holder equipment to it, bone drilling is required. During the drilling of the bone, the required forces to chip formation could cause an increase in the temperature. If the resulting temperature increases to 47 °C, it causes thermal necrosis of the bone. Thermal necrosis decreases bone strength in the hole and, subsequently, due to incomplete immobilization of bone, fracture repair is not performed correctly. In this study, attempts have been made to compare local temperature increases in different processes of bone drilling. This comparison has been done between drilling without cooling, drilling with gas cooling, and liquid cooling on bovine femur. Drilling tests with gas coolant using direct injection of CO 2 and N 2 gases were carried out by internal coolant drill bit. The results showed that with the use of gas coolant, the elevation of temperature has limited to 6 °C and the thermal necrosis is prevented. Maximum temperature rise reached in drilling without cooling was 56 °C, using gas and liquid coolant, a maximum temperature elevation of 43 °C and 42 °C have been obtained, respectively. This resulted in decreased possibility of thermal necrosis of bone in drilling with gas and liquid cooling. However, the results showed that the values obtained with the drilling method with direct gas cooling are independent of the rotational speed of drill.

Origami-based tunable truss structures for non-volatile mechanical memory operation.

PubMed

Yasuda, Hiromi; Tachi, Tomohiro; Lee, Mia; Yang, Jinkyu

2017-10-17

Origami has recently received significant interest from the scientific community as a method for designing building blocks to construct metamaterials. However, the primary focus has been placed on their kinematic applications by leveraging the compactness and auxeticity of planar origami platforms. Here, we present volumetric origami cells-specifically triangulated cylindrical origami (TCO)-with tunable stability and stiffness, and demonstrate their feasibility as non-volatile mechanical memory storage devices. We show that a pair of TCO cells can develop a double-well potential to store bit information. What makes this origami-based approach more appealing is the realization of two-bit mechanical memory, in which two pairs of TCO cells are interconnected and one pair acts as a control for the other pair. By assembling TCO-based truss structures, we experimentally verify the tunable nature of the TCO units and demonstrate the operation of purely mechanical one- and two-bit memory storage prototypes.Origami is a popular method to design building blocks for mechanical metamaterials. Here, the authors assemble a volumetric origami-based structure, predict its axial and rotational movements during folding, and demonstrate the operation of mechanical one- and two-bit memory storage.

OM300 Direction Drilling Module

DOE Data Explorer

MacGugan, Doug

2013-08-22

OM300 – Geothermal Direction Drilling Navigation Tool: Design and produce a prototype directional drilling navigation tool capable of high temperature operation in geothermal drilling Accuracies of 0.1° Inclination and Tool Face, 0.5° Azimuth Environmental Ruggedness typical of existing oil/gas drilling Multiple Selectable Sensor Ranges High accuracy for navigation, low bandwidth High G-range & bandwidth for Stick-Slip and Chirp detection Selectable serial data communications Reduce cost of drilling in high temperature Geothermal reservoirs Innovative aspects of project Honeywell MEMS* Vibrating Beam Accelerometers (VBA) APS Flux-gate Magnetometers Honeywell Silicon-On-Insulator (SOI) High-temperature electronics Rugged High-temperature capable package and assembly process

Continuous depth profile of the rock strength in the Nankai accretionary prism based on drilling performance parameters.

PubMed

Hamada, Yohei; Kitamura, Manami; Yamada, Yasuhiro; Sanada, Yoshinori; Sugihara, Takamitsu; Saito, Saneatsu; Moe, Kyaw; Hirose, Takehiro

2018-02-14

A new method for evaluating the in situ rock strength beneath the seafloor is proposed and applied to the Nankai Trough accretionary prism. The depth-continuous in situ rock strength is a critical parameter for numerous studies in earth science, particularly for seismology and tectonics at plate convergence zones; yet, measurements are limited owing to a lack of drilled cores. Here, we propose a new indicator of strength, the equivalent strength (EST), which is determined only by drilling performance parameters such as drill string rotational torque, bit depth, and string rotational speed. A continuous depth profile of EST was drawn from 0 to 3000 m below the seafloor (mbsf) across the forearc basin and accretionary prism in the Nankai Trough. The EST did not show a significant increase around the forearc basin-accretionary prism boundary, but it did show a clear increase within the prism, ca. below 1500 mbsf. This result may indicate that even the shallow accretionary prism has been strengthened by horizontal compression derived from plate subduction. The EST is a potential parameter to continuously evaluate the in situ rock strength during drilling, and its accuracy of the absolute value can be improved by combining with laboratory drilling experiments.

Command system output bit verification

NASA Technical Reports Server (NTRS)

Odd, C. W.; Abbate, S. F.

1981-01-01

An automatic test was developed to test the ability of the deep space station (DSS) command subsystem and exciter to generate and radiate, from the exciter, the correct idle bit sequence for a given flight project or to store and radiate received command data elements and files without alteration. This test, called the command system output bit verification test, is an extension of the command system performance test (SPT) and can be selected as an SPT option. The test compares the bit stream radiated from the DSS exciter with reference sequences generated by the SPT software program. The command subsystem and exciter are verified when the bit stream and reference sequences are identical. It is a key element of the acceptance testing conducted on the command processor assembly (CPA) operational program (DMC-0584-OP-G) prior to its transfer from development to operations.

DOE Office of Scientific and Technical Information (OSTI.GOV)

Tatur, I.R.; Prigul`skii, G.B.; Timokhin, I.A.

Enamel paints MS-17 and KhV-110 are used to protect drill bits during transportation and storage. But this requires the surface to be prepared carefully, which is often difficult under production conditions. Some of the promising anticorrosion agents are film-forming inhibited petroleum compounds (FIPC) - materials derived from high-temperature petroleum products blended with corrosion inhibitors and a solvent. Such compounds are used to protect unpainted and painted surfaces; this shortens the preservation process, and generally dispenses which depreservation. Further, they can be used to protect moist, wet, greasy, and rusted surfaces, and concealed inner areas where paint is difficult to apply.more » The purpose of this work was to obtain a film-forming inhibited petroleum compound that has high protective properties, can be applied on unprepared metal surfaces, and meets the following requirements: drill bit protection time during transportation and storage at least 24 months, coat adhesion to the metal at least of force 2, drop point > 90{degrees}C, the material must be applied by pneumatic spraying, in toxicity and inflammability the compound must be of class three, and coat drying time at 60{degrees}C not more than 12 min. The anticorrosion agents are described.« less

Optimal parameters to avoid thermal necrosis during bone drilling: A finite element analysis.

PubMed

Mediouni, Mohamed; Schlatterer, Daniel R; Khoury, Amal; Von Bergen, Tobias; Shetty, Sunil H; Arora, Manit; Dhond, Amit; Vaughan, Neil; Volosnikov, Alexander

2017-11-01

The drilling bone may potentially cause excessive frictional heat, which can lead to local bone necrosis. This heat generation and local necrosis has been suggested to contribute to the resorption of bone around the placed screws, ending in loss of screw purchase in the bone and inadvertent loosening and/or the bone-implant construct. In vivo studies on this subject have inherent obstacles not the least of which is controlling the variables and real time bone temperature data acquisition. Theoretical models can be generated using computer software and the inclusion of known constants for the mechanical properties of metal and bone. These known Data points for the variables (drill bit and bone) enables finite element analysis of various bone drilling scenarios. An elastic-plastic three-dimensional (3D) acetabular bone mode was developed and finite element model analysis (FEA) was applied to various simulated drilling procedures. The FEA results clearly indicate that the depth of drilling and the drill speed both have a significant effect on the temperature during drilling procedures. The reduction of the feeding speed leads to a reduction in bone temperature. Our data suggests that reducing the feeding speed regardless of RPMs and pressure applied could be a simple useful and effective way to reduce drilling temperatures. This study is the first step in helping any surgeon who drills bone and places screws to better understand the ideal pressure to apply and drill speed to employ and advance rate to avoid osteonecrosis. © 2017 Orthopaedic Research Society. Published by Wiley Periodicals, Inc. J Orthop Res 35:2386-2391, 2017. © 2017 Orthopaedic Research Society. Published by Wiley Periodicals, Inc.

Stability analysis of coupled torsional vibration and pressure in oilwell drillstring system

NASA Astrophysics Data System (ADS)

Toumi, S.; Beji, L.; Mlayeh, R.; Abichou, A.

2018-01-01

To address security issues in oilwell drillstring system, the drilling operation handling which is in generally not autonomous but ensured by an operator may be drill bit destructive or fatal for the machine. To control of stick-slip phenomenon, the drillstring control at the right speed taking only the drillstring vibration is not sufficient as the mud dynamics and the pressure change around the drill pipes cannot be neglected. A coupled torsional vibration and pressure model is presented, and the well-posedness problem is addressed. As a Partial Differential Equation-Ordinary Differential Equation (PDE-ODE) coupled system, and in order to maintain a non destructive downhole pressure, we investigate the control stability with and without the damping term in the wave PDE. In terms of, the torsional variable, the downhole pressure, and the annulus pressure, the coupled system equilibrium is shown to be exponentially stable.

Development of improved high temperature seals and lubricants for downhole motors in geothermal applications

DOE Office of Scientific and Technical Information (OSTI.GOV)

De La Fosse, P.H.; Black, A.D.; DiBona, B.G.

1983-01-01

A major limitation of downhole mud motors for geothermal drilling, as well as straight-hole oil and gas drilling, is the bearing section. Reduced bearing life results from the inability to seal a lubricant in the bearing pack. A reliable rotary seal will extend the bearing life and will allow high pressure drops across the bit for improved bottomhole cleaning and increased drilling rate. This paper summarizes the results of a six-year program funded by the U.S. Department of Energy/Division of Geothermal Energy to develop a sealed bearing pack for use with downhole motors in geothermal applications. Descriptions of the Sealmore » Test Machine, Lubricant Test Machine and Bearing Pack Test Facility are presented. Summaries of all seal tests, lubricant tests and bearing pack tests are provided; and a comprehensive program bibliography is presented.« less

Applications of NTNU/SINTEF Drillability Indices in Hard Rock Tunneling

NASA Astrophysics Data System (ADS)

Zare, S.; Bruland, A.

2013-01-01

Drillability indices, i.e., the Drilling Rate Index™ (DRI), Bit Wear Index™ (BWI), Cutter Life Index™ (CLI), and Vickers Hardness Number Rock (VHNR), are indirect measures of rock drillability. These indices are recognized as providing practical characterization of rock properties used in the Norwegian University of Science and Technology (NTNU) time and cost prediction models available for hard rock tunneling and surface excavation. The tests form the foundation of various hard rock equipment capacity and performance prediction methods. In this paper, application of the tests for tunnel boring machine (TBM) and drill and blast (D&B) tunneling is investigated and the impact of the indices on excavation time and costs is presented.

Optimizing Geothermal Drilling: Oil and Gas Technology Transfer

DOE Office of Scientific and Technical Information (OSTI.GOV)

Denninger, Kate; Eustes, Alfred; Visser, Charles

There is a significant amount of financial risk associated with geothermal drilling. This study of drilling operations seeks opportunities to improve upon current practices and technologies. The scope of this study included analyzing 21 geothermal wells and 21 oil and gas wells. The goal was to determine a 'Perfect Well' using historical data to compare the best oil and gas well to the best geothermal well. Unfortunately, limitations encountered in the study included missing data (bit records, mud information, etc.) and poor data collection practices An online software database was used to format drilling data to IADC coded daily drillingmore » reports and generate figures for analysis. Six major issues have been found in geothermal drilling operations. These problems include lost circulation, rig/ equipment selection, cementing, penetration rate, drilling program, and time management. As a result of these issues, geothermal drilling averaged 56.4 days longer than drilling comparable oil and gas wells in the wells in this study. Roughly $13.9 million was spent on non-productive time in the 21 geothermal wells, compared with only $1.3 million in the oil and gas wells, assuming a cost of $50,000 per day. Comparable events such as drilling the same sized hole, tripping in/out, cementing, and running the same size casing took substantially less time in the oil and gas wells. Geothermal wells were drilled using older and/or less advanced technology to depths less than 10,000 feet, while oil and gas wells reached 12,500 feet faster with purpose built rigs. A new approach is now underway that will optimize drilling programs throughout the drilling industry using Mechanical Specific Energy (MSE) as a tool to realize efficient drilling processes. Potential improvements for current geothermal operations are: the use of electronic records, real time services, and official glossary terms to describe rig operations, and advanced drilling rigs/technology.« less

Moore's law realities for recording systems and memory storage components: HDD, tape, NAND, and optical

NASA Astrophysics Data System (ADS)

Fontana, Robert E.; Decad, Gary M.

2018-05-01

This paper describes trends in the storage technologies associated with Linear Tape Open (LTO) Tape cartridges, hard disk drives (HDD), and NAND Flash based storage devices including solid-state drives (SSD). This technology discussion centers on the relationship between cost/bit and bit density and, specifically on how the Moore's Law perception that areal density doubling and cost/bit halving every two years is no longer being achieved for storage based components. This observation and a Moore's Law Discussion are demonstrated with data from 9-year storage technology trends, assembled from publically available industry reporting sources.

[Measurement and analysis of hand-transmitted vibration of vibration tools in workplace for automobile casting and assembly].

PubMed

Xie, X S; Qi, C; Du, X Y; Shi, W W; Zhang, M

2016-02-20

To investigate the features of hand-transmitted vibration of common vibration tools in the workplace for automobile casting and assembly. From September to October, 2014, measurement and spectral analysis were performed for 16 typical hand tools(including percussion drill, pneumatic wrench, grinding machine, internal grinder, and arc welding machine) in 6 workplaces for automobile casting and assembly according to ISO 5349-1-2001 Mechanical vibration-Measurement and evaluation of human exposure to hand-transmitted vibration-part 1: General requirements and ISO 5349-2-2001 Mechanical vibration-Measurement and evaluation of human exposure to hand-transmitted vibration-Part 2: Practical guidance for measurement in the workplace. The vibration acceleration waveforms of shearing machine, arc welding machine, and pneumatic wrench were mainly impact wave and random wave, while those of internal grinder, angle grinder, percussion drill, and grinding machine were mainly long-and short-period waves. The daily exposure duration to vibration of electric wrench, pneumatic wrench, shearing machine, percussion drill, and internal grinder was about 150 minutes, while that of plasma cutting machine, angle grinder, grinding machine, bench grinder, and arc welding machine was about 400 minutes. The range of vibration total value(ahv) was as follows: pneumatic wrench 0.30~11.04 m/s(2), grinding wheel 1.61~8.97 m/s(2), internal grinder 1.46~8.70 m/s(2), percussion drill 11.10~14.50 m/s(2), and arc welding machine 0.21~2.18 m/s(2). The workers engaged in cleaning had the longest daily exposure duration to vibration, and the effective value of 8-hour energy-equivalent frequency-weighted acceleration for them[A(8)] was 8.03 m/s(2), while this value for workers engaged in assembly was 4.78 m/s(2). The frequency spectrogram with an 1/3-time frequency interval showed that grinding machine, angle grinder, and percussion drill had a high vibration acceleration, and the vibration limit curve was recommended for those with a frequency higher than 400 min/d. The workers who are engaged in cleaning, grinding, and a few positions of assembly and use grinding machine, angle grinder, internal grinder, and percussion drill are exposed to vibrations with a high vibration acceleration and at a high position of the frequency spectrum. The hand-transmitted vibration in the positions of cutting, polishing, and cleaning in automobile casting has great harm, and the harm caused by pneumatic wrench in automobile assembly should be taken seriously.

78 FR 27951 - Foreign-Trade Zone (FTZ) 75-Phoenix, Arizona; Notification of Proposed Production Activity...

Federal Register 2010, 2011, 2012, 2013, 2014

2013-05-13

... systems; duct temperature limiters; air/oil heat exchangers; oil cooler fans; fuel filter assemblies... assemblies; filter extractors; de- coupler/disassembly wrenches; torque wrench adaptors; test benches; drills...; filter assemblies; oil filter install kits; cartridge screens; filter housings; trim balance weights...

Osteosynthesis for clavicle fractures: How close are we to penetration of neurovascular structures?

PubMed

Stillwell, A; Ioannou, C; Daniele, L; Tan, S L E

2017-02-01

Risks associated with drill plunging are well recognised in clavicle osteosynthesis. To date no studies have described plunge depth associated with clavicle osteosynthesis. To determine whether plunge depth associated with clavicle osteosynthesis is great enough to penetrate neurovascular structures and whether surgical experience reduces the risk of neurovascular injury METHOD: Cadaveric clavicles were pressed into spongy phenolic foam to allow measurement of drill bit penetration beyond the far cortex (plunge depth). 15 surgeons grouped according to experience were asked to drill a single hole in the medial, middle and lateral clavicle in 2 specimens each. Each surgeon used fully a charged standard Stryker drill with a new 2.6mm drill bit and guide. Plunge depths were measured in 0.5mm increments. Depth measurements were compared amongst groups and to previously documented distances to neurovascular structures as outlined by Robinson et al. Kruskal-Wallis test was used for overall comparison and Mann-Whitney U test was used for comparing the groups individually. Mean plunge depth across all groups was 3.4mm, (0.5-6.5), 4.0mm (1mm-8.5mm) and 4.0mm (0.5mm-15mm) in the medial, middle and lateral clavicle. Plunge depths were greater than previously documented distances to the subclavian vein at the medial clavicle on nine occasions. Plunge depths in the middle and lateral clavicle were well within the previously documented distances from neurovascular structures. There was no correlation between level of experience and median plunge depth (p=0.18). However, inexperienced surgeons plunged 1mm greater than intermediate and experienced surgeons (p=0.026). There was one significant outlier; a 15mm plunge depth by an inexperienced surgeon in the lateral clavicle. Clavicle osteosynthesis has a relatively high risk of neurovascular injury. Plunge depths through the clavicle often exceed the distance of neurovascular structures, especially in the medial clavicle. A thorough understanding of the anatomy of these neurovascular structures and methods to prevent excessive plunging is important prior to undertaking clavicle osteosynthesis. Copyright © 2016 Elsevier Ltd. All rights reserved.

Method and apparatus for injecting particulate media into the ground

DOEpatents

Dwyer, Brian P.; Dwyer, Stephen F.; Vigil, Francine S.; Stewart, Willis E.

2004-12-28

An improved method and apparatus for injecting particulate media into the ground for constructing underground permeable reactive barriers, which are used for environmental remediation of subsurface contaminated soil and water. A media injector sub-assembly attached to a triple wall drill string pipe sprays a mixture of active particulate media suspended in a carrier fluid radially outwards from the sub-assembly, at the same time that a mixing fluid is sprayed radially outwards. The media spray intersects the mixing spray at a relatively close distance from the point of injection, which entrains the particulate media into the mixing spray and ensures a uniform and deep dispersion of the active media in the surrounding soil. The media injector sub-assembly can optionally include channels for supplying compressed air to an attached down-the-hole hammer drive assembly for use during drilling.

Resonance: The science behind the art of sonic drilling

NASA Astrophysics Data System (ADS)

Lucon, Peter Andrew

The research presented in this dissertation quantifies the system dynamics and the influence of control variables of a sonic drill system. The investigation began with an initial body of work funded by the Department of Energy under a Small Business Innovative Research Phase I Grant, grant number: DE-FG02-06ER84618, to investigate the feasibility of using sonic drills to drill micro well holes to depths of 1500 feet. The Department of Energy funding enabled feasibility testing using a 750 hp sonic drill owned by Jeffery Barrow, owner of Water Development Co. During the initial feasibility testing, data was measured and recorded at the sonic drill head while the sonic drill penetrated to a depth of 120 feet. To demonstrate feasibility, the system had to be well understood to show that testing of a larger sonic drill could simulate the results of drilling a micro well hole of 2.5 inch diameter. A first-order model of the system was developed that produced counter-intuitive findings that enabled the feasibility of using this method to drill deeper and produce micro-well holes to 1500 feet using sonic drills. Although funding was not continued, the project work continued. This continued work expanded on the sonic drill models by understanding the governing differential equation and solving the boundary value problem, finite difference methods, and finite element methods to determine the significance of the control variables that can affect the sonic drill. Using a design of experiment approach and commercially available software, the significance of the variables to the effectiveness of the drill system were determined. From the significant variables, as well as the real world testing, a control system schematic for a sonic drill was derived and is patent pending. The control system includes sensors, actuators, personal logic controllers, as well as a human machine interface. It was determined that the control system should control the resonant mode and the weight on the bit as the primary two control variables. The sonic drill can also be controlled using feedback from sensors mounted on the sonic drill head, which is the driver for the sonic drill located above ground

Computational modeling of the nonlinear stochastic dynamics of horizontal drillstrings

NASA Astrophysics Data System (ADS)

Cunha, Americo; Soize, Christian; Sampaio, Rubens

2015-11-01

This work intends to analyze the nonlinear stochastic dynamics of drillstrings in horizontal configuration. For this purpose, it considers a beam theory, with effects of rotatory inertia and shear deformation, which is capable of reproducing the large displacements that the beam undergoes. The friction and shock effects, due to beam/borehole wall transversal impacts, as well as the force and torque induced by bit-rock interaction, are also considered in the model. Uncertainties of bit-rock interaction model are taken into account using a parametric probabilistic approach. Numerical simulations have shown that the mechanical system of interest has a very rich nonlinear stochastic dynamics, which generate phenomena such as bit-bounce, stick-slip, and transverse impacts. A study aiming to maximize the drilling process efficiency, varying drillstring velocities of translation and rotation is presented. Also, the work presents the definition and solution of two optimizations problems, one deterministic and one robust, where the objective is to maximize drillstring rate of penetration into the soil respecting its structural limits.

Future Directions of Electromagnetic Methods for Hydrocarbon Applications

NASA Astrophysics Data System (ADS)

Strack, K. M.

2014-01-01

For hydrocarbon applications, seismic exploration is the workhorse of the industry. Only in the borehole, electromagnetic (EM) methods play a dominant role, as they are mostly used to determine oil reserves and to distinguish water from oil-bearing zones. Throughout the past 60 years, we had several periods with an increased interest in EM. This increased with the success of the marine EM industry and now electromagnetics in general is considered for many new applications. The classic electromagnetic methods are borehole, onshore and offshore, and airborne EM methods. Airborne is covered elsewhere (see Smith, this issue). Marine EM material is readily available from the service company Web sites, and here I will only mention some future technical directions that are visible. The marine EM success is being carried back to the onshore market, fueled by geothermal and unconventional hydrocarbon applications. Oil companies are listening to pro-EM arguments, but still are hesitant to go through the learning exercises as early adopters. In particular, the huge business drivers of shale hydrocarbons and reservoir monitoring will bring markets many times bigger than the entire marine EM market. Additional applications include support for seismic operations, sub-salt, and sub-basalt, all areas where seismic exploration is costly and inefficient. Integration with EM will allow novel seismic methods to be applied. In the borehole, anisotropy measurements, now possible, form the missing link between surface measurements and ground truth. Three-dimensional (3D) induction measurements are readily available from several logging contractors. The trend to logging-while-drilling measurements will continue with many more EM technologies, and the effort of controlling the drill bit while drilling including look-ahead-and-around the drill bit is going on. Overall, the market for electromagnetics is increasing, and a demand for EM capable professionals will continue. The emphasis will be more on application and data integration (bottom-line value increase) and less on EM technology and modeling exercises.

Theoretical analysis of multiphase flow during oil-well drilling by a conservative model

NASA Astrophysics Data System (ADS)

Nicolas-Lopez, Ruben

2005-11-01

In order to decrease cost and improve drilling operations is necessary a better understood of the flow mechanisms. Therefore, it was carried out a multiphase conservative model that includes three mass equations and a momentum equation. Also, the measured geothermal gradient is utilized by state equations for estimating physical properties of the phases flowing. The mathematical model is solved by numerical conservative schemes. It is used to analyze the interaction among solid-liquid-gas phases. The circulating system consists as follow, the circulating fluid is pumped downward into the drilling pipe until the bottom of the open hole then it flows through the drill bit, and at this point formation cuttings are incorporated to the circulating fluid and carried upward to the surface. The mixture returns up to the surface by an annular flow area. The real operational conditions are fed to conservative model and the results are matched up to field measurements in several oil wells. Mainly, flow rates, drilling rate, well and tool geometries are data to estimate the profiles of pressure, mixture density, equivalent circulating density, gas fraction and solid carrying capacity. Even though the problem is very complex, the model describes, properly, the hydrodynamics of drilling techniques applied at oil fields. *Authors want to thank to Instituto Mexicano del Petroleo and Petroleos Mexicanos for supporting this research.

Unrecoverable bi-products of drilling titanium alloy and tantalum metal implants: a pilot study.

PubMed

Skowronek, Paweł; Olszewski, Paweł; Święszkowski, Wojciech; Synder, Marek; Sibiński, Marcin; Mazek, Jacek

2018-05-01

Trabecular metal implants with a porous architecture that allows for the incorporation of bone into the implant during healing are gaining popularity in alloplastic revision procedures. The bi-products of drilling titanium alloy (Ti) and tantalum (Ta) implants have not been previously assessed. Four holes were drilled in each of two spatially porous trabecular implants, one Ta and the other Ti alloy (Ti-6Al-7Nb), for this pilot in vitro study. The particles were flushed out with a continuous flow of saline. The particles' weight and the volume were then measured using a Radwag XA 110/2X (USA) laboratory balance. The total volume of the obtained metal fines was measured by titration using a 10 mm 3 measurement system. A cobalt carbide bit was used since the holes could not be made with a standard bone drill. Each Ti and Ta implant lost 1.26 g and 2.48 g of mass, respectively. The volume of free particles recovered after each stage was 280 mm 3 and 149 mm 3 , respectively. Approximately 0.6% of the total implant mass was not recovered after drilling (roughly 2% of the mass of the particles created by drilling), despite the use of 5 µm filters. It is technically difficult to drill holes in Ti and Ta implants using standard surgical tools. The drilling process creates a considerable amount of metal particles, which cannot be recovered despite intensive flushing. This may have an adverse influence on the bio-functionality (survival) of the endoprosthesis and present deleterious systemic consequences.

Optimizing Geothermal Drilling: Oil and Gas Technology Transfer

DOE Office of Scientific and Technical Information (OSTI.GOV)

Tilley, Mitch; Eustes, Alfred; Visser, Charles

There is a significant amount of financial risk associated with geothermal drilling; however, there are opportunities to improve upon current practices and technologies used. The scope of this drilling operational study included 21 geothermal wells and 21 oil and gas wells. The goal was to determine a 'perfect well' using historical data to compare the best oil and gas well to the best geothermal well. Unfortunately, limitations encountered in the study included missing data (bit records, mud information, etc.), poor data collection, and difficult to ascertain handwriting. An online software database was used to format drilling data to IADC codedmore » daily drilling reports and generate analysis figures. Six major issues have been found in geothermal drilling operations. These problems include lost circulation, rig/equipment selection, cementing, penetration rate, drilling program, and time management. As a result of these issues, geothermal drilling averages 56.4 days longer than drilling comparable oil and gas wells in the wells in this study. Roughly $13.9 million would be lost due to non-productive time in the 21 geothermal wells and only $1.3 million in the oil and gas wells, assuming a cost of $50,000 per day. Comparable events such as drilling the same sized hole, tripping in/out, cementing, and running the same size casing took substantially less time in the oil and gas wells. Geothermal wells were drilled using older and/or less advanced technology to depths less than 10,000 feet, while oil and gas wells reached 12,500 feet faster with purpose built rigs. A new approach is now underway that will optimize drilling programs throughout the drilling industry. It is the use of Mechanical Specific Energy (MSE) as a tool to realize efficient drilling processes. However, a work-flow must also be established in order for there to be an efficient drilling program. Potential improvements for current geothermal operations are: the use of electronic records, real time services, and official glossary terms to describe rig operations, and advanced drilling rigs/technology.« less

DOE Office of Scientific and Technical Information (OSTI.GOV)

Leishear, R.; Thaxton, D.; Minichan, R.

A sampling tool was required to evaluate residual activity ({mu}Curies per square foot) on the inner wall surfaces of underground nuclear waste storage tanks. The tool was required to collect a small sample from the 3/8 inch thick tank walls. This paper documents the design, testing, and deployment of the remotely operated sampling device. The sampler provides material from a known surface area to estimate the overall surface contamination in the tank prior to closure. The sampler consisted of a sampler and mast assembly mast assembly, control system, and the sampler, or end effector, which is defined as the operatingmore » component of a robotic arm. The mast assembly consisted of a vertical 30 feet long, 3 inch by 3 inch, vertical steel mast and a cantilevered arm hinged at the bottom of the mast and lowered by cable to align the attached sampler to the wall. The sampler and mast assembly were raised and lowered through an opening in the tank tops, called a riser. The sampler is constructed of a mounting plate, a drill, springs to provide a drive force to the drill, a removable sampler head to collect the sample, a vacuum pump to draw the sample from the drill to a filter, and controls to operate the system. Once the sampler was positioned near the wall, electromagnets attached it to the wall, and the control system was operated to turn on the drill and vacuum to remove and collect a sample from the wall. Samples were collected on filters in removable sampler heads, which were readily transported for further laboratory testing.« less

Impedance-matched drilling telemetry system

DOEpatents

Normann, Randy A [Edgewood, NM; Mansure, Arthur J [Albuquerque, NM

2008-04-22

A downhole telemetry system that uses inductance or capacitance as a mode through which signal is communicated across joints between assembled lengths of pipe wherein efficiency of signal propagation through a drill string, for example, over multiple successive pipe segments is enhanced through matching impedances associated with the various telemetry system components.

Geometry and material choices govern hard-rock drilling performance of PDC drag cutters.

DOE Office of Scientific and Technical Information (OSTI.GOV)

Wise, Jack LeRoy

2005-06-01

Sandia National Laboratories has partnered with industry on a multifaceted, baseline experimental study that supports the development of improved drag cutters for advanced drill bits. Different nonstandard cutter lots were produced and subjected to laboratory tests that evaluated the influence of selected design and processing parameters on cutter loads, wear, and durability pertinent to the penetration of hard rock with mechanical properties representative of formations encountered in geothermal or deep oil/gas drilling environments. The focus was on cutters incorporating ultrahard PDC (polycrystalline diamond compact) overlays (i.e., diamond tables) on tungsten-carbide substrates. Parameter variations included changes in cutter geometry, material composition,more » and processing conditions. Geometric variables were the diamond-table thickness, the cutting-edge profile, and the PDC/substrate interface configuration. Material and processing variables for the diamond table were, respectively, the diamond particle size and the sintering pressure applied during cutter fabrication. Complementary drop-impact, granite-log abrasion, linear cutting-force, and rotary-drilling tests examined the response of cutters from each lot. Substantial changes in behavior were observed from lot to lot, allowing the identification of features contributing major (factor of 10+) improvements in cutting performance for hard-rock applications. Recent field demonstrations highlight the advantages of employing enhanced cutter technology during challenging drilling operations.« less

Ultrasonic/Sonic Jackhammer

NASA Technical Reports Server (NTRS)

Bar-Cohen, Yoseph (Inventor); Herz, Jack L. (Inventor); Sherrit, Stewart (Inventor)

2014-01-01

The invention provides a novel jackhammer that utilizes ultrasonic and/or sonic vibrations as source of power. It is easy to operate and does not require extensive training, requiring substantially less physical capabilities from the user and thereby increasing the pool of potential operators. An important safety benefit is that it does not fracture resilient or compliant materials such as cable channels and conduits, tubing, plumbing, cabling and other embedded fixtures that may be encountered along the impact path. While the ultrasonic/sonic jackhammer of the invention is able to cut concrete and asphalt, it generates little back-propagated shocks or vibrations onto the mounting fixture, and can be operated from an automatic platform or robotic system. PNEUMATICS; ULTRASONICS; IMPACTORS; DRILLING; HAMMERS BRITTLE MATERIALS; DRILL BITS; PROTOTYPES; VIBRATION

Detection of discoloration and decay in living trees and utility poles

Treesearch

Alex L. Shigo; Alex Shigo

1974-01-01

A method is described for detecting discoloration and decay in living trees and creosoted utility poles. The method and devices have come from research involving many people over a seven-year period. A probe was inserted into a 3/32-inch (2.4 mm) diameter hole made by drill bits 8 inches (20.32 cm) and 12 inches (30.48 cm) long mounted in a portable, light-weight,...

Reprographics Career Ladder AFSC 703X0.

DTIC Science & Technology

1988-02-01

paper by hand adjust stitchers pack printed materials manually wax drill bit ends VI. PRODUCTION CONTROL PERSONNEL CLUSTER (STG033, N=38). Comprising...work requests notify customer of completed work verify duplicating requests maintain job logs manually 16 Two jobs were identified within this...E146 MAINTAIN LOGS OF JOBS PROCESSED 47 E138 DISTRIBUTE COMPLETED PRODUCTS 47 N441 MAINTAIN JOB LOGS MANUALLY 43 E169 PROCESS INCOMING DISTRIBUTION 6.l

a Real-Time Computer Music Synthesis System

NASA Astrophysics Data System (ADS)

Lent, Keith Henry

A real time sound synthesis system has been developed at the Computer Music Center of The University of Texas at Austin. This system consists of several stand alone processors that were constructed jointly with White Instruments in Austin. These processors can be programmed as general purpose computers, but are provided with a number of specialized interfaces including: MIDI, 8 bit parallel, high speed serial, 2 channels analog input (18 bit A/Ds, 48kHz sample rate), and 4 channels analog output (18 bit D/As). In addition, a basic music synthesis language (Music56000) has been written in assembly code. On top of this, a symbolic compiler (PatchWork) has been developed to enable algorithms which run in these processors to be created graphically. And finally, a number of efficient time domain numerical models have been developed to enable the construction, simulation, control, and synthesis of many musical acoustics systems in real time on these processors. Specifically, assembly language models for cylindrical and conical horn sections, dissipative losses, tone holes, bells, and a number of linear and nonlinear boundary conditions have been developed.

Real-time multi-mode neutron multiplicity counter

DOEpatents

Rowland, Mark S; Alvarez, Raymond A

2013-02-26

Embodiments are directed to a digital data acquisition method that collects data regarding nuclear fission at high rates and performs real-time preprocessing of large volumes of data into directly useable forms for use in a system that performs non-destructive assaying of nuclear material and assemblies for mass and multiplication of special nuclear material (SNM). Pulses from a multi-detector array are fed in parallel to individual inputs that are tied to individual bits in a digital word. Data is collected by loading a word at the individual bit level in parallel, to reduce the latency associated with current shift-register systems. The word is read at regular intervals, all bits simultaneously, with no manipulation. The word is passed to a number of storage locations for subsequent processing, thereby removing the front-end problem of pulse pileup. The word is used simultaneously in several internal processing schemes that assemble the data in a number of more directly useable forms. The detector includes a multi-mode counter that executes a number of different count algorithms in parallel to determine different attributes of the count data.

Imprint lithography template technology for bit patterned media (BPM)

NASA Astrophysics Data System (ADS)

Lille, J.; Patel, K.; Ruiz, R.; Wu, T.-W.; Gao, H.; Wan, Lei; Zeltzer, G.; Dobisz, E.; Albrecht, T. R.

2011-11-01

Bit patterned media (BPM) for magnetic recording has emerged as a promising technology to deliver thermally stable magnetic storage at densities beyond 1Tb/in2. Insertion of BPM into hard disk drives will require the introduction of nanoimprint lithography and other nanofabrication processes for the first time. In this work, we focus on nanoimprint and nanofabrication challenges that are being overcome in order to produce patterned media. Patterned media has created the need for new tools and processes, such as an advanced rotary e-beam lithography tool and block copolymer integration. The integration of block copolymer is through the use of a chemical contrast pattern on the substrate which guides the alignment of di-block copolymers. Most of the work on directed self assembly for patterned media applications has, until recently, concentrated on the formation of circular dot patterns in a hexagonal close packed lattice. However, interactions between the read head and media favor a bit aspect ratio (BAR) greater than one. This design constraint has motivated new approaches for using self-assembly to create suitable high-BAR master patterns and has implications for template fabrication.

A Low-cost 4 Bit, 10 Giga-samples-per-second Analog-to-digital Converter Printed Circuit Board Assembly for FPGA-based Backends

NASA Astrophysics Data System (ADS)

Jiang, Homin; Yu, Chen-Yu; Kubo, Derek; Chen, Ming-Tang; Guzzino, Kim

2016-11-01

In this study, a 4 bit, 10 giga-samples-per-second analog-to-digital converter (ADC) printed circuit board assembly (PCBA) was designed, manufactured, and characterized for digitizing radio telescopes. For this purpose, an Adsantec ANST7120A-KMA flash ADC chip was used. Together with the field-programmable gate array platform, developed by the Collaboration for Astronomy Signal Processing and Electronics Research community, the PCBA enables data acquisition with a wide bandwidth and simplifies the intermediate frequency section. In the current version, the PCBA and the chip exhibit an analog bandwidth of 10 GHz (3 dB loss) and 20 GHz, respectively, which facilitates second, third, and even fourth Nyquist sampling. The following average performance parameters were obtained from the first and second Nyquist zones of the three boards: a spurious-free dynamic range of 31.35/30.45 dB, a signal-to-noise and distortion ratio of 22.95/21.83 dB, and an effective number of bits of 3.65/3.43, respectively.

Stable Aluminum Metal-Organic Frameworks (Al-MOFs) for Balanced CO2 and Water Selectivity.

PubMed

Li, Haiwei; Feng, Xiao; Ma, Dou; Zhang, Mengxi; Zhang, Yuanyuan; Liu, Yi; Zhang, Jinwei; Wang, Bo

2018-01-31

Three new Al-MOFs in the formation of [Al 4 (OH) 2 (OCH 3 ) 4 (OH-BDC) 3 ]·xH 2 O (BIT-72), [Al 4 (OH) 2 (OCH 3 ) 4 (CH 3 -BDC) 3 ]·xH 2 O (BIT-73) and {Al 4 (OH) 2 (OCH 3 ) 4 [(CH 3 ) 2 -BDC] 3 }·xH 2 O (BIT-74) have been synthesized by assembling Al 3+ ion with terephthalic acid ions decorated with monohydroxyl, monomethyl or dimethyl groups, respectively. All of these three MOFs exhibit high stability in boiling water and acidic conditions. Among them, BIT-72 shows the highest surface area of 1618 m 2 ·g -1 and IAST CO 2 /N 2 selectivity of 48, while BIT-73 and BIT-74 present moderate IAST CO 2 /N 2 selectivity and much lower H 2 O capacity below P/P 0 = 0.3. The high CO 2 /N 2 selectivity together with alleviative H 2 O sorption at low water relative pressure may provide promising potential in postcombustion CO 2 capture.

Drilling Damage in Composite Material

PubMed Central

Durão, Luís Miguel P.; Tavares, João Manuel R.S.; de Albuquerque, Victor Hugo C.; Marques, Jorge Filipe S.; Andrade, Oscar N.G.

2014-01-01

The characteristics of carbon fibre reinforced laminates have widened their use from aerospace to domestic appliances, and new possibilities for their usage emerge almost daily. In many of the possible applications, the laminates need to be drilled for assembly purposes. It is known that a drilling process that reduces the drill thrust force can decrease the risk of delamination. In this work, damage assessment methods based on data extracted from radiographic images are compared and correlated with mechanical test results—bearing test and delamination onset test—and analytical models. The results demonstrate the importance of an adequate selection of drilling tools and machining parameters to extend the life cycle of these laminates as a consequence of enhanced reliability. PMID:28788650

Drilling Damage in Composite Material.

PubMed

Durão, Luís Miguel P; Tavares, João Manuel R S; de Albuquerque, Victor Hugo C; Marques, Jorge Filipe S; Andrade, Oscar N G

2014-05-14

The characteristics of carbon fibre reinforced laminates have widened their use from aerospace to domestic appliances, and new possibilities for their usage emerge almost daily. In many of the possible applications, the laminates need to be drilled for assembly purposes. It is known that a drilling process that reduces the drill thrust force can decrease the risk of delamination. In this work, damage assessment methods based on data extracted from radiographic images are compared and correlated with mechanical test results-bearing test and delamination onset test-and analytical models. The results demonstrate the importance of an adequate selection of drilling tools and machining parameters to extend the life cycle of these laminates as a consequence of enhanced reliability.

Surface drilling technologies for Mars

NASA Technical Reports Server (NTRS)

Blacic, J. D.; Rowley, J. C.; Cort, G. E.

1986-01-01

Rock drilling and coring conceptual designs for the surface activities associated with a manned Mars mission are proposed. Straightforward extensions of equipment and procedures used on Earth are envisioned for the sample coring and shallow high explosive shot holes needed for tunneling and seismic surveying. A novel rocket exhaust jet piercing method is proposed for very rapid drilling of shot holes required for explosive excavation of emergency radiation shelters. Summaries of estimated equipment masses and power requirements are provided, and the indicated rotary coring rigs are scaled from terrestrial equipment and use compressed CO2 from the Martian atmosphere for core bit cooling and cuttings removal. A mass of 120 kg and power of 3 kW(e) are estimated for a 10 m depth capability. A 100 m depth capacity core rig requires about 1150 kg and 32 km(e). The rocket exhaust jet equipment devised for shallow (3m) explosive emplacement shot holes requires no surface power beyond an electrical ignition system, and might have a 15 kg mass.

Sample Acqusition Drilling System for the the Resource Prospector Mission

NASA Astrophysics Data System (ADS)

Zacny, K.; Paulsen, G.; Quinn, J.; Smith, J.; Kleinhenz, J.

2015-12-01

The goal of the Lunar Resource Prospector Mission (RPM) is to capture and identify volatiles species within the top meter of the lunar regolith. The RPM drill has been designed to 1. Generate cuttings and place them on the surface for analysis by the the Near InfraRed Volatiles Spectrometer Subsystem (NIRVSS), and 2. Capture cuttings and transfer them to the Oxygen and Volatile Extraction Node (OVEN) coupled with the Lunar Advanced Volatiles Analysis (LAVA) subsystem. The RPM drill is based on the Mars Icebreaker drill developed for capturing samples of ice and ice cemented ground on Mars. The drill weighs approximately 10 kg and is rated at ~300 Watt. It is a rotary-percussive, fully autonomous system designed to capture cuttings for analysis. The drill consists of: 1. Rotary-Percussive Drill Head, 2. Sampling Auger, 3. Brushing station, 4. Z-stage, 5. Deployment stage. To reduce sample handling complexity, the drill auger is designed to capture cuttings as opposed to cores. High sampling efficiency is possible through a dual design of the auger. The lower section has deep and low pitch flutes for retaining of cuttings. The upper section has been designed to efficiently move the cuttings out of the hole. The drill uses a "bite" sampling approach where samples are captured in ~10 cm intervals. The first generation drill was tested in Mars chamber as well as in Antarctica and the Arctic. It demonstrated drilling at 1-1-100-100 level (1 meter in 1 hour with 100 Watt and 100 N Weight on Bit) in ice, ice cemented ground, soil, and rocks. The second generation drill was deployed on a Carnegie Mellon University rover, called Zoe, and tested in Atacama in 2012. The tests demonstrated fully autonomous sample acquisition and delivery to a carousel. The third generation drill was tested in NASA GRC's vacuum chamber, VF13, at 10-5 torr and approximately 200 K. It demonstrated successful capture and transfer of icy samples to a crucible. The drill has been modified and integrated onto the NASA JSC RPM rover. It has been undergoing testing in a lab and in the field during the Summer of 2015.

A fast rise-rate, adjustable-mass-bit gas puff valve for energetic pulsed plasma experiments

DOE Office of Scientific and Technical Information (OSTI.GOV)

Loebner, Keith T. K., E-mail: kloebner@stanford.edu; Underwood, Thomas C.; Cappelli, Mark A.

2015-06-15

A fast rise-rate, variable mass-bit gas puff valve based on the diamagnetic repulsion principle was designed, built, and experimentally characterized. The ability to hold the pressure rise-rate nearly constant while varying the total overall mass bit was achieved via a movable mechanical restrictor that is accessible while the valve is assembled and pressurized. The rise-rates and mass-bits were measured via piezoelectric pressure transducers for plenum pressures between 10 and 40 psig and restrictor positions of 0.02-1.33 cm from the bottom of the linear restrictor travel. The mass-bits were found to vary linearly with the restrictor position at a given plenummore » pressure, while rise-rates varied linearly with plenum pressure but exhibited low variation over the range of possible restrictor positions. The ability to change the operating regime of a pulsed coaxial plasma deflagration accelerator by means of altering the valve parameters is demonstrated.« less

Laser bottom hole assembly

DOEpatents

Underwood, Lance D; Norton, Ryan J; McKay, Ryan P; Mesnard, David R; Fraze, Jason D; Zediker, Mark S; Faircloth, Brian O

2014-01-14

There is provided for laser bottom hole assembly for providing a high power laser beam having greater than 5 kW of power for a laser mechanical drilling process to advance a borehole. This assembly utilizes a reverse Moineau motor type power section and provides a self-regulating system that addresses fluid flows relating to motive force, cooling and removal of cuttings.

Effect of plasma treatments on the steam-sour gas resistance and lubricity of elastomers. [Rubbers used: copoly(ethene-propene); copoly(1,1-difluoroethane-hexafluoropropene); copoly(2-propenenitrile-1,3 butadiene); plasma polymerized tetrafluoroethane

DOE Office of Scientific and Technical Information (OSTI.GOV)

Arnold, C. Jr.; Bieg, K.W.; Cuthrell, R.E.

1982-03-01

Elastomers are widely used in drilling and logging applications as static seals such as casing packers and dynamic seals such as o-rings for drill bits. Static seals often fail in service because of thermochemical degradation due to the combined effects of steam and sour gas at elevated temperatures that are characteristic of deep wells. Dynamic seals frequently fail because of abrasive wear that occurs even at the low temperatures that prevail in shallow wells. We have shown that improved steam-sour gas resistance of a fully formulated ethylene-propylene rubber at elevated temperatures can be achieved by coating the rubber with amore » thin film of plasma polymerized tetrafluoroethylene. Thus, no change in the mechanical properties of the coated rubber was observed after exposure to steam and sour gas at 275/sup 0/C for 48 h. In contrast, the shear modulus of the upcoated rubber increased by 96% after the same exposure. While the effectiveness of the fluorocarbon coating decreased at longer exposure times, short-term protection of elastomers could be beneficial in certain logging operations. It was also found that the coefficient of friction of a nitrile rubber (Buna N) was reduced by 20% after treatment with a carbon tetrafluoride plasma. This enhanced lubricity could lead to better wear characteristics in conventional drill bits where the seal is in contact with a moving metal surface. The surfaces of the plasma treated elastomers were characterized by water contact angle, scanning electron microscopy, and electron spectroscopy for chemical analysis.« less

Retractable tool bit having latch type catch mechanism

NASA Technical Reports Server (NTRS)

Voellmer, George (Inventor)

1993-01-01

A retractable tool bit assembly for a tool such as an allen key is presented. The assembly includes one or more spring loaded nestable or telescoping tubular sections together with a catch mechanism for capturing and holding the tool in its retracted position. The catch mechanism consists of a latch mechanism located in a base section and which engages a conically shaped tool head located at the inner end of the tool. The tool head adjoins an eccentric oval type neck portion which extends to a rear lip of the tool head. The latch mechanism releases when the ovular neck portion rotates about the catch members upon actuation of a rotary tool drive motor. When released, all the telescoping sections and the tool extends fully outward to a use position.

Reverse engineering of wörner type drilling machine structure.

NASA Astrophysics Data System (ADS)

Wibowo, A.; Belly, I.; llhamsyah, R.; Indrawanto; Yuwana, Y.

2018-03-01

A product design needs to be modified based on the conditions of production facilities and existing resource capabilities without reducing the functional aspects of the product itself. This paper describes the reverse engineering process of the main structure of the wörner type drilling machine to obtain a machine structure design that can be made by resources with limited ability by using simple processes. Some structural, functional and the work mechanism analyzes have been performed to understand the function and role of each basic components. The process of dismantling of the drilling machine and measuring each of the basic components was performed to obtain sets of the geometry and size data of each component. The geometric model of each structure components and the machine assembly were built to facilitate the simulation process and machine performance analysis that refers to ISO standard of drilling machine. The tolerance stackup analysis also performed to determine the type and value of geometrical and dimensional tolerances, which could affect the ease of the components to be manufactured and assembled

VLSI architecture for a Reed-Solomon decoder

NASA Technical Reports Server (NTRS)

Hsu, In-Shek (Inventor); Truong, Trieu-Kie (Inventor)

1992-01-01

A basic single-chip building block for a Reed-Solomon (RS) decoder system is partitioned into a plurality of sections, the first of which consists of a plurality of syndrome subcells each of which contains identical standard-basis finite-field multipliers that are programmable between 10 and 8 bit operation. A desired number of basic building blocks may be assembled to provide a RS decoder of any syndrome subcell size that is programmable between 10 and 8 bit operation.

Modeling of Methane Migration in Shallow Aquifers from Shale Gas Well Drilling.

PubMed

Zhang, Liwei; Soeder, Daniel J

2016-05-01

The vertical portion of a shale gas well, known as the "tophole" is often drilled using an air-hammer bit that may introduce pressures as high as 2400 kPa (350 psi) into groundwater while penetrating shallow aquifers. A 3-D TOUGH2 model was used to simulate the flow of groundwater under the high hydraulic heads that may be imposed by such trapped compressed air, based on an observed case in West Virginia (USA) in 2012. The model realizations show that high-pressure air trapped in aquifers may cause groundwater to surge away from the drill site at observable velocities. If dissolved methane is present within the aquifer, the methane can be entrained and transported to a maximum distance of 10.6 m per day. Results from this study suggest that one cause of the reported increase in methane concentrations in groundwater near shale gas production wells may be the transport of pre-existing methane via groundwater surges induced by air drilling, not necessarily direct natural gas leakage from the unconventional gas reservoir. The primary transport mechanisms are advective transport of dissolved methane with water flow, and diffusive transport of dissolved methane. © 2015, National Ground Water Association.

Experimental study of improved rheology and lubricity of drilling fluids enhanced with nano-particles

NASA Astrophysics Data System (ADS)

Bég, O. Anwar; Espinoza, D. E. Sanchez; Kadir, Ali; Shamshuddin, MD.; Sohail, Ayesha

2018-04-01

An experimental study of the rheology and lubricity properties of a drilling fluid is reported, motivated by applications in highly deviated and extended reach wells. Recent developments in nanofluids have identified that the judicious injection of nano-particles into working drilling fluids may resolve a number of issues including borehole instability, lost circulation, torque and drag, pipe sticking problems, bit balling and reduction in drilling speed. The aim of this article is, therefore, to evaluate the rheological characteristics and lubricity of different nano-particles in water-based mud, with the potential to reduce costs via a decrease in drag and torque during the construction of highly deviated and ERD wells. Extensive results are presented for percentage in torque variation and coefficient of friction before and after aging. Rheology is evaluated via apparent viscosity, plastic viscosity and gel strength variation before and after aging for water-based muds (WBM). Results are included for silica and titanium nano-particles at different concentrations. These properties were measured before and after aging the mud samples at 80 °C during 16 h at static conditions. The best performance was shown with titanium nano-particles at a concentration of 0.60% (w/w) before aging.

Uniaxial Compressive Strengths of Rocks Drilled at Gale Crater, Mars

NASA Astrophysics Data System (ADS)

Peters, G. H.; Carey, E. M.; Anderson, R. C.; Abbey, W. J.; Kinnett, R.; Watkins, J. A.; Schemel, M.; Lashore, M. O.; Chasek, M. D.; Green, W.; Beegle, L. W.; Vasavada, A. R.

2018-01-01

Measuring the physical properties of geological materials is important for understanding geologic history. Yet there has never been an instrument with the purpose of measuring mechanical properties of rocks sent to another planet. The Mars Science Laboratory (MSL) rover employs the Powder Acquisition Drill System (PADS), which provides direct mechanical interaction with Martian outcrops. While the objective of the drill system is not to make scientific measurements, the drill's performance is directly influenced by the mechanical properties of the rocks it drills into. We have developed a methodology that uses the drill to indicate the uniaxial compressive strengths of rocks through comparison with performance of an identically assembled drill system in terrestrial samples of comparable sedimentary class. During this investigation, we utilize engineering data collected on Mars to calculate the percussive energy needed to maintain a prescribed rate of penetration and correlate that to rock strength.

Hole Quality Assessment in Drilling of Glass Microballoon/Epoxy Syntactic Foams

NASA Astrophysics Data System (ADS)

Ashrith, H. S.; Doddamani, Mrityunjay; Gaitonde, Vinayak; Gupta, Nikhil

2018-05-01

Syntactic foams reinforced with glass microballoons are used as alternatives for conventional materials in structural application of aircrafts and automobiles due to their unique properties such as light weight, high compressive strength, and low moisture absorption. Drilling is the most commonly used process of making holes for assembling structural components. In the present investigation, grey relation analysis (GRA) is used to optimize cutting speed, feed, drill diameter, and filler content to minimize cylindricity, circularity error, and damage factor. Experiments based on full factorial design are conducted using a vertical computer numerical control machine and tungsten carbide twist drills. GRA reveals that a combination of lower cutting speed, filler content, and drill diameter produces a good quality hole at optimum intermediate feed in drilling syntactic foams composites. GRA also shows that the drill diameter has a significant effect on the hole quality. Furthermore, damage on the hole exit side is analyzed using a scanning electron microscope.

Fast, safe, and reliable methods for extraction of major inorganic cations from small quantities of woody plant tissues

Treesearch

Rakesh Minocha; Walter C. Shortle

1993-01-01

Two simple and fast methods for the extraction of major inorganic cations (Ca, Mg, Mn, K) from small quantities of stemwood and needles of woody plants were developed. A 3.2- or 6.4-mm cobalt drill bit was used to shave samples from disks and increment cores of stemwood. For ion extraction, wood (ground or shavings) or needles were either homogenzied using a Tekmar...

On the performances and wear of WC-diamond like carbon coated tools in drilling of CFRP/Titanium stacks

NASA Astrophysics Data System (ADS)

Boccarusso, L.; Durante, M.; Impero, F.; Minutolo, F. Memola Capece; Scherillo, F.; Squillace, A.

2016-10-01

The use of hybrid structures made of CFRP and titanium alloys is growing more and more in the last years in the aerospace industry due to the high strength to weight ratio. Because of their very different characteristics, the mechanical fastening represent the most effective joining technique for these materials. As a consequence, drilling process plays a key role in the assembly. The one shot drilling, i.e. the contemporary drilling of the stack of the two materials, seems to be the best option both in terms of time saving and assembly accuracy. Nevertheless, due to the considerable different machinability of fiber reinforced plastics and metallic materials, the one shot drilling is a critical process both for the holes quality and for the tools wear. This research was carried out to study the effectiveness of new generation tools in the drilling of CFRP/Titanium stacks. The tools are made of sintered grains of tungsten carbide (WC) in a binder of cobalt and coated with Diamond like carbon (DLC), and are characterized by a patented geometry; they mainly differ in parent WC grain size and binder percentage. Both the cutting forces and the wear phenomena were accurately investigated and the results were analyzed as a function of number of holes and their quality. The results show a clear increase of the cutting forces with the number of holes for all the used drilling tools. Moreover, abrasive wear phenomena that affect initially the tools coating layer were observed.

A new scientific drilling infrastructure in Sweden

NASA Astrophysics Data System (ADS)

Rosberg, J.-E.; Lorenz, H.

2012-04-01

A new scientific drilling infrastructure is currently under commissioning at Lund University in southern Sweden and is intended primarily for Swedish scientific drilling projects. However, it will be available to the scientific community and even industry when not occupied. The drill rig, a crawler mounted Atlas Copco CT20, was funded by the Swedish Research Council (VR) after an application by the Swedish scientific drilling community under the lead of Prof. Leif Bjelm, Lund University. As a national resource it is, together with support of the Swedish Deep Drilling Program (SDDP) and the Swedish membership in ICDP, part of VR's commitment to scientific drilling. The Atlas Copco CT20 is a top modern, versatile diamond wireline core-drilling rig which can handle P, H and N sizes. It can operate on very small drill sites (500-800 m2) and, thus, leaves a minimal environmental footprint. The crawler makes the rig ideal for operations in remote locations. A total of only 3-4 truckloads is necessary for mobilization of the basic drilling equipment. Main technical specifications are: Depth capacity coring, based on vertical water filled hole: P-size to around 1050 m, hole size 123 mm and core size 85 mm. H-size to around 1600 m, hole size 96 mm and core size 63 mm. N-size to around 2500 m, hole size 76 mm and core size 48 mm. Weight: Complete rig including crawler, wet - 23500 kg Dimensions in (length, width, height) transport position: 11560 x 2500 x 3750 mm. Available in-hole equipment: Complete core retrieval system for PQ, HQ and NQ-sizes, including PHD, HRQ (V-Wall) and NRQ (V-Wall) drill rods covering the maximum drilling depth for each size (see rig depth capacity above). Both dual and triple tube for HQ and NQ-sizes. Casing advancers (PW, HW, NW and BW). Casing PWT, HWT, NW and BW. Bits and reamers. Additional equipment: Mud cleaning and mixing system. MWD-system (Measurements While Drilling). Cementing equipment. Fishing tools (Bowen Spear). Blow Out Preventer (BOP). Deviation tools. Wireline packers. And more.

Microhole Drilling Tractor Technology Development

DOE Office of Scientific and Technical Information (OSTI.GOV)

Western Well Tool

2007-07-09

In an effort to increase the U.S. energy reserves and lower costs for finding and retrieving oil, the USDOE created a solicitation to encourage industry to focus on means to operate in small diameter well-Microhole. Partially in response to this solicitation and because Western Well Tool's (WWT) corporate objective to develop small diameter coiled tubing drilling tractor, WWT responded to and was awarded a contract to design, prototype, shop test, and field demonstrate a Microhole Drilling Tractor (MDT). The benefit to the oil industry and the US consumer from the project is that with the MDT's ability to facilitate Coiledmore » Tubing drilled wells to be 1000-3000 feet longer horizontally, US brown fields can be more efficiently exploited resulting in fewer wells, less environmental impact, greater and faster oil recovery, and lower drilling costs. Shortly after award of the contract, WWT was approached by a major oil company that strongly indicated that the specified size of a tractor of 3.0 inches diameter was inappropriate and that immediate applications for a 3.38-inch diameter tractor would substantially increase the usefulness of the tool to the oil industry. Based on this along with an understanding with the oil company to use the tractor in multiple field applications, WWT applied for and was granted a no-cost change-of-scope contract amendment to design, manufacture, assemble, shop test and field demonstrate a prototype a 3.38 inch diameter MDT. Utilizing existing WWT tractor technology and conforming to an industry developed specification for the tool, the Microhole Drilling Tractor was designed. Specific features of the MDT that increase it usefulness are: (1) Operation on differential pressure of the drilling fluid, (2) On-Off Capability, (3) Patented unique gripping elements (4) High strength and flexibility, (5) Compatibility to existing Coiled Tubing drilling equipment and operations. The ability to power the MDT with drilling fluid results in a highly efficient tool that both delivers high level of force for the pressure available and inherently increases downhole reliability because parts are less subject to contamination. The On-Off feature is essential to drilling to allow the Driller to turn off the tractor and pull back while circulating in cleanout runs that keep the hole clean of drilling debris. The gripping elements have wide contact surfaces to the formation to allow high loads without damage to the formation. As part of the development materials evaluations were conducted to verify compatibility with anticipated drilling and well bore fluids. Experiments demonstrated that the materials of the tractor are essentially undamaged by exposure to typical drilling fluids used for horizontal coiled tubing drilling. The design for the MDT was completed, qualified vendors identified, parts procured, received, inspected, and a prototype was assembled. As part of the assembly process, WWT prepared Manufacturing instructions (MI) that detail the assembly process and identify quality assurance inspection points. Subsequent to assembly, functional tests were performed. Functional tests consisted of placing the MDT on jack stands, connecting a high pressure source to the tractor, and verifying On-Off functions, walking motion, and operation over a range of pressures. Next, the Shop Demonstration Test was performed. An existing WWT test fixture was modified to accommodate operation of the 3.38 inch diameter MDT. The fixture simulated the tension applied to a tractor while walking (pulling) inside 4.0 inch diameter pipe. The MDT demonstrated: (1) On-off function, (2) Pulling forces proportional to available differential pressure up to 4000 lbs, (3) Walking speeds to 1100 ft/hour. A field Demonstration of the MDT was arranged with a major oil company operating in Alaska. A demonstration well with a Measured Depth of approximately 15,000 ft was selected; however because of problems with the well drilling was stopped before the planned MDT usage. Alternatively, functional and operational tests were run with the MDT inside 4.5 inch tubing at depths of 800-950 ft. The MDT successfully demonstrated On-Off capability, pulled with up to 1465 lbs force, and verified its capability to transmit torque though it from the Orienter. Forces generated by the tractor were limited due to insufficient differential pressure because of the unloaded downhole motor, which is not typical during drilling conditions. Additionally, the Coefficient of Friction between the MDT grippers and the tubing was much less than the anticipated COF of the sandstone formation. Despite these minor limitations, to summarize the MDT operated as expected. Minor modifications to the MDT are being incorporated to improve gripping capability of the tractor. Additional demonstration wells are being arranged to expand on the project's goals of delivering a fully operational utilitarian tool for use throughout the US to improve reserves.« less

Flexible shaft and roof drilling system

DOEpatents

Blanz, John H.

1981-01-01

A system for drilling holes in the roof of a mine has a flexible shaft with a pair of oppositely wound, coaxial flat bands. One of the flat bands defines an inner spring that is wound right handed into a helical configuration, adjacent convolutions being in nesting relationship to one another. The other flat band defines an outer spring that is wound left handed into a helical configuration about the inner band, adjacent convolutions being nesting relationship with one another. A transition member that is configured to hold a rock bit is mounted to one end of the flexible shaft. When torque and thrust are applied to the flexible shaft by a driver, the inner spring expands outwardly and the outer spring contracts inwardly to form a relatively rigid shaft.

Precision hole punching on composite fiber reinforced polymer panels

NASA Astrophysics Data System (ADS)

Abdullah, A. B.; Zain, M. S. M.; Chan, H. Y.; Samad, Z.

2017-12-01

Structural materials, such as composite panels, can only be assembled, and in most cases through the use of fasteners, which are fitted into the drilled holes. However, drilling is costly and time consuming, thus affecting productivity. This research aims to develop an alternative method to drilling. In this paper, the precision of the holes was measured and the effects of the die clearance to the areas around the holes were evaluated. Measurement and evaluation were performed based on the profile of the holes constructed using Alicona IFM, a 3D surface measurement technique. Results showed that punching is a potential alternative to drilling but still requires improvements.

Ocean Drilling Science Plan to be released soon

NASA Astrophysics Data System (ADS)

Showstack, Randy

2011-04-01

The upcoming International Ocean Discovery Program, which is slated to operate from 2013 to 2023 and calls for an internationally funded program focused around four science themes, will pick up right where its predecessor, the Integrated Ocean Drilling Program, ends, explained Kiyoshi Suyehiro, president and chief executive officer of IODP, a convenient acronym that covers both programs. At a 5 April briefing at the 2011 European Geosciences Union General Assembly in Vienna, Austria, he outlined four general themes the new program will address. IODP involves 24 nations and utilizes different ocean drilling platforms that complement each other in drilling in different environments in the oceans.

Distributed downhole drilling network

DOEpatents

Hall, David R.; Hall, Jr., H. Tracy; Fox, Joe; Pixton, David S.

2006-11-21

A high-speed downhole network providing real-time data from downhole components of a drilling strings includes a bottom-hole node interfacing to a bottom-hole assembly located proximate the bottom end of a drill string. A top-hole node is connected proximate the top end of the drill string. One or several intermediate nodes are located along the drill string between the bottom-hole node and the top-hole node. The intermediate nodes are configured to receive and transmit data packets transmitted between the bottom-hole node and the top-hole node. A communications link, integrated into the drill string, is used to operably connect the bottom-hole node, the intermediate nodes, and the top-hole node. In selected embodiments, a personal or other computer may be connected to the top-hole node, to analyze data received from the intermediate and bottom-hole nodes.

Drilling of CFRP and GFRP composite laminates using one shot solid carbide step drill K44

NASA Astrophysics Data System (ADS)

Nagaraja, R.; Rangaswamy, T.

2018-04-01

Drilling is a very common machining operation to install fasteners for assembly of laminates Drilling of Carbon Fiber Reinforced Plastic (CFRP) and Glass Fiber Reinforced Plastic (GFRP) composite laminate materials are different from that of convention materials that causes excessive tool wear and edge delamination. This paper reports on the tool geometry, cutting speed and feed rate. In this work two composite materials CFRP-G926 and Glass-7781 composite materials of varying thickness are drilled to investigate the effect of feed rate, and cutting speed. The study mainly focused on drilling laminates specimen of varying thickness 9 mm, 9.6 mm and 12 mm by using a single shot solid carbide step drill K44. The drilling is performed from lower to higher feed rate and cutting speed to investigate the hole quality, bottom top edge delamination, fiber breakages and local cracks. The work performed shows that a proper combination of tool geometry, cutting speed and feed rate can help to reduce the occurrence of delamination.

Acetylcholine molecular arrays enable quantum information processing

NASA Astrophysics Data System (ADS)

Tamulis, Arvydas; Majauskaite, Kristina; Talaikis, Martynas; Zborowski, Krzysztof; Kairys, Visvaldas

2017-09-01

We have found self-assembly of four neurotransmitter acetylcholine (ACh) molecular complexes in a water molecules environment by using geometry optimization with DFT B97d method. These complexes organizes to regular arrays of ACh molecules possessing electronic spins, i.e. quantum information bits. These spin arrays could potentially be controlled by the application of a non-uniform external magnetic field. The proper sequence of resonant electromagnetic pulses would then drive all the spin groups into the 3-spin entangled state and proceed large scale quantum information bits.

Floating-point function generation routines for 16-bit microcomputers

NASA Technical Reports Server (NTRS)

Mackin, M. A.; Soeder, J. F.

1984-01-01

Several computer subroutines have been developed that interpolate three types of nonanalytic functions: univariate, bivariate, and map. The routines use data in floating-point form. However, because they are written for use on a 16-bit Intel 8086 system with an 8087 mathematical coprocessor, they execute as fast as routines using data in scaled integer form. Although all of the routines are written in assembly language, they have been implemented in a modular fashion so as to facilitate their use with high-level languages.

Combining conventional and thermal drilling in order to increase speed and reduce costs of drilling operations to access deep geothermal resources

NASA Astrophysics Data System (ADS)

Rossi, Edoardo; Kant, Michael A.; von Rohr, Philipp Rudolf; Saar, Martin O.

2017-04-01

The exploitation of deep geothermal resources for energy production relies on finding cost effective solutions to increase the drilling performance in hard rocks. Conventional rotary drilling techniques, based on mechanical rock exportation, result in high rates of drilling tool wearing, causing significant costs. Additionally, rotary drilling results in low drilling speeds in the typically hard crystalline basement rocks targeted for enhanced geothermal energy utilization technologies. Furthermore, even lower overall drilling rates result, when considering tripping times required to exchange worn drill tools. Therefore, alternative drilling techniques, such as hammering, thermal drilling, plasma drilling, and jetting processes are widely investigated in order to provide cost-effective alternatives to conventional drilling methods. A promising approach, that combines conventional rotary and thermal drilling techniques, is investigated in the present work. Here, the rock material is thermally weakened before being exported by conventional cutters. Heat is locally provided by a flame, which moves over the rock surface, heat-treating the material. Besides reducing the rock strength, an in-depth smoothening effect of the mechanical rock properties is observed due to the thermal treatment. This results in reduced rates of drill bit wearing and higher rates of penetration, which in turn decreases drilling costs significantly, particularly for deep-drilling projects. Due to the high heating rates, rock-hardening, commonly observed at moderate temperatures, can be avoided. The flame action can be modelled as a localized, high heat transfer coefficient flame treatment, which results in orders of magnitude higher heating rates than conventional oven treatments. Therefore, we analyse rock strength variations after different maximum temperatures, flame-based heating rates, and rock confinement pressures. The results show that flame treatments lead to a monotonous decrease of rock strength with temperature. This is different from oven treatments, where an initial increase of strength is typically observed, followed by a steep decrease upon further (slow) oven-heating. Thus, the weakening of sandstone and granite samples due to flame treatments indicates the feasibility of a combined mechanical-thermal drilling system. These results suggest that the new combined method enables improved rates of penetration in hard rocks while reducing the rate of drill tool wear. We also present possible implementations of this combined drilling system in the field. From field test results, advantages and limitations of the proposed new technology are presented, with an emphasis on accessing geothermal energy resources in crystalline basement rocks.

Hydraulics calculation in drilling simulator

NASA Astrophysics Data System (ADS)

Malyugin, Aleksey A.; Kazunin, Dmitry V.

2018-05-01

The modeling of drilling hydraulics in the simulator system is discussed. This model is based on the previously developed quasi-steady model of an incompressible fluid flow. The model simulates the operation of all parts of the hydraulic drilling system. Based on the principles of creating a common hydraulic model, a set of new elements for well hydraulics was developed. It includes elements that correspond to the in-drillstring and annular space. There are elements controlling the inflow from the reservoir into the well and simulating the lift of gas along the annulus. New elements of the hydrosystem take into account the changing geometry of the well, loss in the bit, characteristics of the fluids including viscoplasticity. There is an opportunity specify the complications, the main one of which is gas, oil and water inflow. Correct work of models in cases of complications makes it possible to work out various methods for their elimination. The coefficients of the model are adjusted on the basis of incomplete experimental data provided by operators of drilling platforms. At the end of the article the results of modeling the elimination of gas inflow by a continuous method are presented. The values displayed in the simulator (drill pipe pressure, annulus pressure, input and output flow rates) are in good agreement with the experimental data. This exercise took one hour, which is less than the time on a real rig with the same configuration of equipment and well.

OPTIMIZATION OF MUD HAMMER DRILLING PERFORMANCE - A PROGRAM TO BENCHMARK THE VIABILITY OF ADVANCED MUD HAMMER DRILLING

DOE Office of Scientific and Technical Information (OSTI.GOV)

Arnis Judzis

2003-07-01

This document details the progress to date on the ''OPTIMIZATION OF MUD HAMMER DRILLING PERFORMANCE--A PROGRAM TO BENCHMARK THE VIABILITY OF ADVANCED MUD HAMMER DRILLING'' contract for the quarter starting April 2003 through June 2003. The DOE and TerraTek continue to wait for Novatek on the optimization portion of the testing program (they are completely rebuilding their fluid hammer). Accomplishments included the following: (1) Hughes Christensen has recently expressed interest in the possibility of a program to examine cutter impact testing, which would be useful in a better understanding of the physics of rock impact. Their interest however is notmore » necessarily fluid hammers, but to use the information for drilling bit development. (2) Novatek (cost sharing supplier of tools) has informed the DOE project manager that their tool may not be ready for ''optimization'' testing late summer 2003 (August-September timeframe) as originally anticipated. During 3Q Novatek plans to meet with TerraTek to discuss progress with their tool for 4Q 2003 testing. (3) A task for an addendum to the hammer project related to cutter impact studies was written during 2Q 2003. (4) Smith International internally is upgrading their hammer for the optimization testing phase. One currently known area of improvement is their development program to significantly increase the hammer blow energy.« less

Ultrasonic/Sonic Driller/Corer (USDC) as a Subsurface Sampler and Sensors Platform for Planetary Exploration Applications

NASA Technical Reports Server (NTRS)

Bar-Cohen, Yoseph; Sherrit, Stewart; Bao, Xiaoqi; Badescu, Mircea; Aldrich, Jack; Chang, Zensheu

2006-01-01

The search for existing or past life in the Universe is one of the most important objectives of NASA's mission. For this purpose, effective instruments that can sample and conduct in-situ astrobiology analysis are being developed. In support of this objective, a series of novel mechanisms that are driven by an Ultrasonic/Sonic actuator have been developed to probe and sample rocks, ice and soil. This mechanism is driven by an ultrasonic piezoelectric actuator that impacts a bit at sonic frequencies through the use of an intermediate free-mass. Ultrasonic/Sonic Driller/Corer (USDC) devices were made that can produce both core and powdered cuttings, operate as a sounder to emit elastic waves and serve as a platform for sensors. For planetary exploration, this mechanism has the important advantage of requiring low axial force, virtually no torque, and can be duty cycled for operation at low average power. The advantage of requiring low axial load allows overcoming a major limitation of planetary sampling in low gravity environments or when operating from lightweight robots and rovers. The ability to operate at duty cycling with low average power produces a minimum temperature rise allowing for control of the sample integrity and preventing damage to potential biological markers in the acquired sample. The development of the USDC is being pursued on various fronts ranging from analytical modeling to mechanisms improvements while considering a wide range of potential applications. While developing the analytical capability to predict and optimize its performance, efforts are made to enhance its capability to drill at higher power and high speed. Taking advantage of the fact that the bit does not require rotation, sensors (e.g., thermocouple and fiberoptics) were integrated into the bit to examine the borehole during drilling. The sounding effect of the drill was used to emit elastic waves in order to evaluate the surface characteristics of rocks. Since the USDC is driven by piezoelectric actuation mechanism it can designed to operate at extreme temperature environments from very cold as on Titan and Europa to very hot as on Venus. In this paper, a review of the latest development and applications of the USDC will be given.

DOE Office of Scientific and Technical Information (OSTI.GOV)

Gavignet, A.A.; Bradbury, L.J.; Quetier, F.P.

In current practice, the optimization of drilling hydraulics consists of the selection of nozzle sizes that maximize either jet impact or hydraulic power at the nozzle. But what is required for a real optimization is the knowledge of the hydraulic forces available for cleaning at the rock face, not at the nozzle. This paper shows the results of hot-wire anemometry experiments that provide insight into the flow distribution in a jet bit. Direct measurements of the flow field, including turbulence levels, are reported and discussed.

Methods and apparatus for removal and control of material in laser drilling of a borehole

DOEpatents

Rinzler, Charles C; Zediker, Mark S; Faircloth, Brian O; Moxley, Joel F

2014-01-28

The removal of material from the path of a high power laser beam during down hole laser operations including drilling of a borehole and removal of displaced laser effected borehole material from the borehole during laser operations. In particular, paths, dynamics and parameters of fluid flows for use in conjunction with a laser bottom hole assembly.

Methods and apparatus for removal and control of material in laser drilling of a borehole

DOE Office of Scientific and Technical Information (OSTI.GOV)

Rinzler, Charles C.; Zediker, Mark S.; Faircloth, Brian O.

2016-12-06

The removal of material from the path of a high power laser beam during down hole laser operations including drilling of a borehole and removal of displaced laser effected borehole material from the borehole during laser operations. In particular, paths, dynamics and parameters of fluid flows for use in conjunction with a laser bottom hole assembly.

Drilling and production aspects of horizontal wells in the Austin Chalk

DOE Office of Scientific and Technical Information (OSTI.GOV)

Sheikholeslami, B.A.; Scholhman, B.W.; Seidel, F.A.

1991-07-01

This paper discusses testing of horizontal technology for use in the highly fractured Giddings oil field. Three short-and seven medium-radius wells were drilled successfully in the Austin Chalk formation. The paper discusses well plans, bottomhole assemblies, trajectory control, telemetry, mud systems, hydraulics, hole cleaning, casing design, cementing, problems encountered, formation evaluation, completions, and reservoir response.

Structure and stress state of Hawaiian island basalts penetrated by the Hawaii Scientific Drilling Project deep core hole

USGS Publications Warehouse

Morin, R.H.; Wilkens, R.H.

2005-01-01

As part of the Hawaii Scientific Drilling Project (HSDP), an exploratory hole was drilled in 1993 to a depth of 1056 meters below sea level (mbsl) and a deeper hole was drilled to 3098 mbsl in 1999. A set of geophysical well logs was obtained in the deeper hole that provides fundamental information regarding the structure and the state of stress that exist within a volcanic shield. The acoustic televiewer generates digital, magnetically oriented images of the borehole wall, and inspection of this log yields a continuous record of fracture orientation with depth and also with age to 540 ka. The data depict a clockwise rotation in fracture strike through the surficial Mauna Loa basalts that settles to a constant heading in the underlying Mauna Kea rocks. This behavior reflects the depositional slope directions of lavas and the locations of volcanic sources relative to the drill site. The deviation log delineates the trajectory of the well bore in three-dimensional space. This path closely follows changes in fracture orientation with depth as the drill bit is generally prodded perpendicular to fracture strike during the drilling process. Stress-induced breakouts observed in the televiewer log identify the orientations ot the maximum and minimum horizontal principal stresses to be north-south and east-west, respectively. This stress state is attributed to the combination of a sharp break in onshore-offshore slope that reduces stress east-west and the emergence of Kilauea that increases stress north-south. Breakouts are extensive and appear over approximately 30% of the open hole. Copyright 2005 by the American Geophysical Union.

Development and Testing of The Lunar Resource Prospector Drill

NASA Astrophysics Data System (ADS)

Zacny, K.; Paulsen, G.; Kleinhenz, J.; Smith, J. T.; Quinn, J.

2017-12-01

The goal of the Lunar Resource Prospector (RP) mission is to capture and identify volatiles species within the top one meter layer of the lunar surface. The RP drill has been designed to 1. Generate cuttings and place them on the surface for analysis by the Near InfraRed Volatiles Spectrometer Subsystem (NIRVSS), and 2. Capture cuttings and transfer them to the Oxygen and Volatile Extraction Node (OVEN) coupled with the Lunar Advanced Volatiles Analysis (LAVA) subsystem. The RP drill is based on the TRL4 Mars Icebreaker drill and TRL5 LITA drill developed for capturing samples of ice and ice cemented ground on Mars, and represents over a decade of technology development effort. The TRL6 RP drill weighs approximately 15 kg and is rated at just over 500 Watt. The drill consists of: 1. Rotary-Percussive Drill Head, 2. Sampling Auger, 3. Brushing Station, 4. Feed Stage, and 5. Deployment Stage. To reduce sample handling complexity, the drill auger is designed to capture cuttings as opposed to cores. High sampling efficiency is possible through a dual design of the auger. The lower section has deep and low pitch flutes for retaining of cuttings. The upper section has been designed to efficiently move the cuttings out of the hole. The drill uses a "bite" sampling approach where samples are captured in 10 cm depth intervals. The first generation, TRL4 Icebreaker drill was tested in Mars chamber as well as in Antarctica and the Arctic. It demonstrated drilling at 1-1-100-100 level (1 meter in 1 hour with 100 Watt and 100 N Weight on Bit) in ice, ice cemented ground, soil, and rocks. The second generation, TRL5 LITA drill was deployed on a Carnegie Mellon University rover, called Zoe, and tested in Atacama, Antarctica, the Arctic, and Greenland. The tests demonstrated fully autonomous sample acquisition and delivery to a carousel. The modified LITA drill was tested in NASA GRC's lunar vacuum chamber at <10^-5 torr and <200 K. It demonstrated successful capture and transfer of volatile rich frozen samples to a crucible for analysis. The modified LITA drill has also been successfully vibration tested at NASA KSC. The drill was integrated with RP rover at NASA JSC and successfully tested in a lab and in the field, as well as on a large vibration table and steep slope. The latest TRL6 RP drill is currently undergoing testing at NASA GRC lunar chamber facilities.

Infrared Thermal Imaging During Ultrasonic Aspiration of Bone

NASA Astrophysics Data System (ADS)

Cotter, D. J.; Woodworth, G.; Gupta, S. V.; Manandhar, P.; Schwartz, T. H.

Ultrasonic surgical aspirator tips target removal of bone in approaches to tumors or aneurysms. Low profile angled tips provide increased visualization and safety in many high risk surgical situations that commonly were approached using a high speed rotary drill. Utilization of the ultrasonic aspirator for bone removal raised questions about relative amount of local and transmitted heat energy. In the sphenoid wing of a cadaver section, ultrasonic bone aspiration yielded lower thermal rise in precision bone removal than rotary mechanical drills, with maximum temperature of 31 °C versus 69 °C for fluted and 79 °C for diamond drill bits. Mean ultrasonic fragmentation power was about 8 Watts. Statistical studies using tenacious porcine cranium yielded mean power levels of about 4.5 Watts to 11 Watts and mean temperature of less than 41.1 °C. Excessively loading the tip yielded momentary higher power; however, mean thermal rise was less than 8 °C with bone removal starting at near body temperature of about 37 °C. Precision bone removal and thermal management were possible with conditions tested for ultrasonic bone aspiration.

Building an open-source robotic stereotaxic instrument.

PubMed

Coffey, Kevin R; Barker, David J; Ma, Sisi; West, Mark O

2013-10-29

This protocol includes the designs and software necessary to upgrade an existing stereotaxic instrument to a robotic (CNC) stereotaxic instrument for around $1,000 (excluding a drill), using industry standard stepper motors and CNC controlling software. Each axis has variable speed control and may be operated simultaneously or independently. The robot's flexibility and open coding system (g-code) make it capable of performing custom tasks that are not supported by commercial systems. Its applications include, but are not limited to, drilling holes, sharp edge craniotomies, skull thinning, and lowering electrodes or cannula. In order to expedite the writing of g-coding for simple surgeries, we have developed custom scripts that allow individuals to design a surgery with no knowledge of programming. However, for users to get the most out of the motorized stereotax, it would be beneficial to be knowledgeable in mathematical programming and G-Coding (simple programming for CNC machining). The recommended drill speed is greater than 40,000 rpm. The stepper motor resolution is 1.8°/Step, geared to 0.346°/Step. A standard stereotax has a resolution of 2.88 μm/step. The maximum recommended cutting speed is 500 μm/sec. The maximum recommended jogging speed is 3,500 μm/sec. The maximum recommended drill bit size is HP 2.

Utilization of fluorescent microspheres and a green fluorescent protein-marked strain for assessment of microbiological contamination of permafrost and ground ice core samples from the Canadian High Arctic.

PubMed

Juck, D F; Whissell, G; Steven, B; Pollard, W; McKay, C P; Greer, C W; Whyte, L G

2005-02-01

Fluorescent microspheres were applied in a novel fashion during subsurface drilling of permafrost and ground ice in the Canadian High Arctic to monitor the exogenous microbiological contamination of core samples obtained during the drilling process. Prior to each drill run, a concentrated fluorescent microsphere (0.5-microm diameter) solution was applied to the interior surfaces of the drill bit, core catcher, and core tube and allowed to dry. Macroscopic examination in the field demonstrated reliable transfer of the microspheres to core samples, while detailed microscopic examination revealed penetration levels of less than 1 cm from the core exterior. To monitor for microbial contamination during downstream processing of the permafrost and ground ice cores, a Pseudomonas strain expressing the green fluorescent protein (GFP) was painted on the core exterior prior to processing. Contamination of the processed core interiors with the GFP-expressing strain was not detected by culturing the samples or by PCR to detect the gfp marker gene. These methodologies were quick, were easy to apply, and should help to monitor the exogenous microbiological contamination of pristine permafrost and ground ice samples for downstream culture-dependent and culture-independent microbial analyses.

Utilization of Fluorescent Microspheres and a Green Fluorescent Protein-Marked Strain for Assessment of Microbiological Contamination of Permafrost and Ground Ice Core Samples from the Canadian High Arctic

PubMed Central

Juck, D. F.; Whissell, G.; Steven, B.; Pollard, W.; McKay, C. P.; Greer, C. W.; Whyte, L. G.

2005-01-01

Fluorescent microspheres were applied in a novel fashion during subsurface drilling of permafrost and ground ice in the Canadian High Arctic to monitor the exogenous microbiological contamination of core samples obtained during the drilling process. Prior to each drill run, a concentrated fluorescent microsphere (0.5-μm diameter) solution was applied to the interior surfaces of the drill bit, core catcher, and core tube and allowed to dry. Macroscopic examination in the field demonstrated reliable transfer of the microspheres to core samples, while detailed microscopic examination revealed penetration levels of less than 1 cm from the core exterior. To monitor for microbial contamination during downstream processing of the permafrost and ground ice cores, a Pseudomonas strain expressing the green fluorescent protein (GFP) was painted on the core exterior prior to processing. Contamination of the processed core interiors with the GFP-expressing strain was not detected by culturing the samples or by PCR to detect the gfp marker gene. These methodologies were quick, were easy to apply, and should help to monitor the exogenous microbiological contamination of pristine permafrost and ground ice samples for downstream culture-dependent and culture-independent microbial analyses. PMID:15691963

Fuel management optimization using genetic algorithms and expert knowledge

DOE Office of Scientific and Technical Information (OSTI.GOV)

DeChaine, M.D.; Feltus, M.A.

1996-09-01

The CIGARO fuel management optimization code based on genetic algorithms is described and tested. The test problem optimized the core lifetime for a pressurized water reactor with a penalty function constraint on the peak normalized power. A bit-string genotype encoded the loading patterns, and genotype bias was reduced with additional bits. Expert knowledge about fuel management was incorporated into the genetic algorithm. Regional crossover exchanged physically adjacent fuel assemblies and improved the optimization slightly. Biasing the initial population toward a known priority table significantly improved the optimization.

Downhole surge valve for earth boring apparatus

DOE Office of Scientific and Technical Information (OSTI.GOV)

Lee, D.W.

1990-05-29

This patent describes a boring tool assembly having an underground percussion mole boring tool powered by a working fluid, the tool being driven through the earth by a rigid drill string pushed by a drilling frame, and a downhole valve assembly fixed between the downhole end of the drill string and the too, the improved downhole valve assembly. It comprises: a valve spool having an open first end, a closed second end and a peripheral sidewall, an axial bore extending partly through the valve spool from the open first end; a radial passage adjacent the closed second and of themore » valve spool, the radial passage extending radially from the valve spool axial bore through the valve spool peripheral sidewall; an axial groove in the peripheral sidewall of the valve spool; a valve body having a first end, a second end and a peripheral sidewall, an axial bore extending through the valve body, the valve spool extending through the valve body axial bore so that the second end of the valve body is adjacent the closed second end of the valve spool, the valve spool being axially moveable within the valve body axial bore; an axial slot; a free-floating key element; a valve housing; and seal means.« less

A Brain-Machine-Brain Interface for Rewiring of Cortical Circuitry after Traumatic Brain Injury

DTIC Science & Technology

2011-09-01

parietal bones, and a threaded rod was implanted into the interparietal bone. These were affixed to the skull with dental acrylic. A hybrid, 16...then sealed with a silicone polymer (Kwik-Cast, WPI). The base of the probe connector was lowered onto the dental acrylic and fixed into place. An...the skull using a dental drill with a trephine bit over the cortex contralateral to the dominant forelimb. A total of 14 animals received CCI in the

Empirical Models for Quantification of Machining Damage in Composite Materials

NASA Astrophysics Data System (ADS)

Machado, Carla Maria Moreira

The tremendous growth which occurs at a global level of demand and use of composite materials brings with the need to develop new manufacturing tools and methodologies. One of the major uses of such materials, in particular plastics reinforced with carbon fibres, is their application in structural components for the aircraft industry with low weight and high stiffness. These components are produced in near-final form but the so-called secondary processes such as machining are often unavoidable. In this type of industry, drilling is the most frequent operation due to the need to obtain holes for riveting and fastening bolt assembly of structures. However, the problems arising from drilling, particularly the damage caused during the operation, may lead to rejection of components because it is an origin of lack of resistance. The delamination is the most important damage, as it causes a decrease of the mechanical properties of the components of an assembly and, irrefutably, a reduction of its reliability in use. It can also raise problems with regard to the tolerances of the assemblies. Moreover, the high speed machining is increasingly recognized to be a manufacturing technology that promotes productivity by reducing production times. However, the investigation whose focus is in high speed drilling is quite limited, and few studies on this subject have been found in the literature review. Thus, this thesis aims to investigate the effects of process variables in high speed drilling on the damage produced. The empirical models that relate the delamination damage, the thrust force and the torque with the process parameters were established using Response Surface Methodology. The process parameters considered as input factors were the spindle speed, the feed per tooth, the tool diameter and the workpiece thickness. A new method for fixing the workpiece was developed and tested. The results proved to be very promising since in the same cutting conditions and with this new methodology, it was observed a significant reduction of the delamination damage. Finally, it has been found that is possible to use high speed drilling, using conventional twist drills, to produce holes with good quality, minimizing the damage.

Making Safe Surgery Affordable: Design of a Surgical Drill Cover System for Scale.

PubMed

Buchan, Lawrence L; Black, Marianne S; Cancilla, Michael A; Huisman, Elise S; Kooyman, Jeremy J R; Nelson, Scott C; OʼHara, Nathan N; OʼBrien, Peter J; Blachut, Piotr A

2015-10-01

Many surgeons in low-resource settings do not have access to safe, affordable, or reliable surgical drilling tools. Surgeons often resort to nonsterile hardware drills because they are affordable, robust, and efficient, but they are impossible to sterilize using steam. A promising alternative is to use a Drill Cover system (a sterilizable fabric bag plus surgical chuck adapter) so that a nonsterile hardware drill can be used safely for surgical bone drilling. Our objective was to design a safe, effective, affordable Drill Cover system for scale in low-resource settings. We designed our device based on feedback from users at Mulago Hospital (Kampala, Uganda) and focused on 3 main aspects. First, the design included a sealed barrier between the surgical field and hardware drill that withstands pressurized fluid. Second, the selected hardware drill had a maximum speed of 1050 rpm to match common surgical drills and reduce risk of necrosis. Third, the fabric cover was optimized for ease of assembly while maintaining a sterile technique. Furthermore, with the Drill Cover approach, multiple Drill Covers can be provided with a single battery-powered drill in a "kit," so that the drill can be used in back-to-back surgeries without requiring immediate sterilization. The Drill Cover design presented here provides a proof-of-concept for a product that can be commercialized, produced at scale, and used in low-resource settings globally to improve access to safe surgery.

The Great British Columbia ShakeOut - Seismology and kinaesthetic learning

NASA Astrophysics Data System (ADS)

Wynne, P.

2011-12-01

By the time this paper is presented British Columbia will have experienced two, province wide ShakeOut drills. In the first drill over 10% of the population (470,000 people) participated in the "Drop, Cover and Hold On" drill. Natural Resources Canada (NRCan) was one of several federal, provincial, municipal, non-governmental and private sector agencies who organized the drill under the auspices of the BC Earthquake Alliance. The BC drill followed the Great California ShakeOut model (which is coordinated by the Earthquake Country Alliance) and received tremendous support from the Southern California Earthquake Center. NRCan is responsible for the monitoring and research of earthquakes in Canada and is a science-based department. The ShakeOut drill afforded us an opportunity to take our authoritative science straight to the people and help them better understand the seismic hazard in the province. Universities, public schools, daycares, and entire offices participated in the drill and it became the subject of dinner-time conversations across the province. The drill prompted questions like: "How worried should we be about earthquakes?" "How prepared are we as a family or as a work place?" "What else do we need to do, to be prepared?". The kinaesthetic aspect of the drill, physically dropping to the ground, taking cover, and holding on makes it memorable - you end up in a bit of a silly position, so there are lots of giggles. Being memorable is important because in a real earthquake the natural instinct is to run - the very thing you must not do. The drill provides an opportunity for people to attain a body-memory, to practice appropriate behaviour so they know what to do, without thinking, in a real earthquake. The first drill was on January 26th, 2011 the date of the last Cascadia megathrust earthquake. That date conflicted with province wide high school exams, so almost no high schools participated in the drill - they represent an important target demographic because the students are the next generation of parents. The second drill is planned for October 20 at 10:20. Tying the drill date to an earthquake that was 311 years ago might also have been counter productive. People may have thought "If it hasn't happened in over 300 years, how worried should I be?". In October 2011 we are "growing the drill" by focussing our outreach efforts on people with mobility issues. In the future we plan to add messaging about securing your space and tsunamis. In 2012 Yukon Canada will be hosting their first ShakeOut drill.

Coring device with a improved core sleeve and anti-gripping collar with a collective core catcher

DOE Office of Scientific and Technical Information (OSTI.GOV)

Story, A.L.; Filshtinsky, M.

1986-01-28

This patent describes an improved coring apparatus used in combination with a coring bit and drill string. This device consists of: an outer driving structure adapted to be connected at one end to the coring bit for cutting a core in a borehole, and at the other end to the lower end of the drill string in telescoping and co-rotatable manner therewith; an inner barrel disposed within the outer driving structure and including a lower end portion adjacent to the bit; first means supporting the inner barrel in spaced relationship to the outer driving structure while permitting rotation of themore » driving structure with respect to the inner barrel; a woven metal mesh sleeve mounted in surrounding relation on at least a portion of the exterior surface of the inner barrel; second means, connected to a free end of the sleeve opposite the leading portion of the sleeve, for maintaining the portion of the sleeve which surrounds the inner barrel in compression and to maintain an inside diameter greater than the outside diameter of the inner barrel of the portion of the sleeve surrounding the inner barrel while the portion of the sleeve positioned inside the inner barrel being in tension to grip and compress a core received within the sleeve and having an outside diameter less than the inside diameter of the inner barrel when in tension, wherein the second means is also for engaging the core when the means is drawn into the inner barrel, and third means positioned within the inner barrel and connected to the leading portion of the sleeve to draw the sleeve within the inner barrel and to apply tension to the portion of the sleeve within the barrel to encase and grip the core as it is cut.« less

Assembly of Ultra-Dense Nanowire-Based Computing Systems

DTIC Science & Technology

2006-06-30

34* characterized basic device element properties and statistics "* demonstrated product of sums (POS) validating assembled 2-bit adder structures " Demonstrated...linear region (Vds= 10 mV) from the peak g = 3 jiS at IVg -VTI= 0.13 V using the charge control model, representsmore than a factor of 10 improvement over...disrupted by ionizing particles or thermal fluctuation. Further, when working with such small charges, it is statistically possible that logic

Influence of drill helical direction on exit damage development in drilling carbon fiber reinforced plastic

NASA Astrophysics Data System (ADS)

Bai, Y.; Jia, Z. Y.; Wang, F. J.; Fu, R.; Guo, H. B.; Cheng, D.; Zhang, B. Y.

2017-06-01

Drilling is inevitable for CFRP components’ assembling process in the aviation industry. The exit damage frequently occurs and affects the load carrying capacity of components. Consequently, it is of great urgency to enhance drilling exit quality on CFRP components. The article aims to guide the reasonable choice of drill helical direction and effectively reduce exit damage. Exit observation experiments are carried out with left-hand helical, right-hand helical and straight one-shot drill drilling T800S CFRP laminates separately. The development rules of exit damage and delamination factor curves are obtained. Combined with loading conditions and fracture modes of push-out burrs, and thrust force curves, the influence of drill helical direction on exit damage development is derived. It is found that the main fracture modes for left-hand helical, right-hand helical, and straight one-shot drill are mode I, extrusive fracture, mode III respectively. Among them, mode III has the least effect on exit damage development. Meanwhile, the changing rate of thrust force is relative slow for right-hand helical and straight one-shot drill in the thrust force increasing phase of stage II, which is disadvantaged for exit damage development. Therefore, straight one-shot drill’s exit quality is the best.

Microhole Coiled Tubing Bottom Hole Assemblies

DOE Office of Scientific and Technical Information (OSTI.GOV)

Don Macune

2008-06-30

The original objective of the project, to deliver an integrated 3 1/8-inch diameter Measurement While Drilling (MWD) and Logging While Drilling (LWD) system for drilling small boreholes using coiled tubing drilling, has been achieved. Two prototype systems have been assembled and tested in the lab. One of the systems has been successfully tested downhole in a conventional rotary drilling environment. Development of the 3 1/8-inch system has also lead to development and commercialization of a slightly larger 3.5-inch diameter system. We are presently filling customer orders for the 3.5-inch system while continuing with commercialization of the 3 1/8-inch system. Themore » equipment developed by this project will be offered for sale to multiple service providers around the world, enabling the more rapid expansion of both coiled tubing drilling and conventional small diameter drilling. The project was based on the reuse of existing technology whenever possible in order to minimize development costs, time, and risks. The project was begun initially by Ultima Labs, at the time a small company ({approx}12 employees) which had successfully developed a number of products for larger oil well service companies. In September, 2006, approximately 20 months after inception of the project, Ultima Labs was acquired by Sondex plc, a worldwide manufacturer of downhole instrumentation for cased hole and drilling applications. The acquisition provided access to proven technology for mud pulse telemetry, downhole directional and natural gamma ray measurements, and surface data acquisition and processing, as well as a global sales and support network. The acquisition accelerated commercialization through existing Sondex customers. Customer demand resulted in changes to the product specification to support hotter (150 C) and deeper drilling (20,000 psi pressure) than originally proposed. The Sondex acquisition resulted in some project delays as the resistivity collar was interfaced to a different MWD system and also as the mechanical design was revised for the new pressure requirements. However, the Sondex acquisition has resulted in a more robust system, secure funding for completion of the project, and more rapid commercialization.« less

Influence of drilling operations on drilling mud gas monitoring during IODP Exp. 338 and 348

NASA Astrophysics Data System (ADS)

Hammerschmidt, Sebastian; Toczko, Sean; Kubo, Yusuke; Wiersberg, Thomas; Fuchida, Shigeshi; Kopf, Achim; Hirose, Takehiro; Saffer, Demian; Tobin, Harold; Expedition 348 Scientists, the

2014-05-01

The history of scientific ocean drilling has developed some new techniques and technologies for drilling science, dynamic positioning being one of the most famous. However, while industry has developed newer tools and techniques, only some of these have been used in scientific ocean drilling. The introduction of riser-drilling, which recirculates the drilling mud and returns to the platform solids and gases from the formation, to the International Ocean Drilling Program (IODP) through the launch of the Japan Agency of Marine Earth-Science and Technology (JAMSTEC) riser-drilling vessel D/V Chikyu, has made some of these techniques available to science. IODP Expedition 319 (NanTroSEIZE Stage 2: riser/riserless observatory) was the first such attempt, and among the tools and techniques used was drilling mud gas analysis. While industry regularly conducts drilling mud gas logging for safety concerns and reservoir evaluation, science is more interested in other components (e.g He, 222Rn) that are beyond the scope of typical mud logging services. Drilling mud gas logging simply examines the gases released into the drilling mud as part of the drilling process; the bit breaks and grinds the formation, releasing any trapped gases. These then circulate within the "closed circuit" mud-flow back to the drilling rig, where a degasser extracts these gases and passes them on to a dedicated mud gas logging unit. The unit contains gas chromatographs, mass spectrometers, spectral analyzers, radon gas analyzers, and a methane carbon isotope analyzer. Data are collected and stored in a database, together with several drilling parameters (rate of penetration, mud density, etc.). This initial attempt was further refined during IODP Expeditions 337 (Deep Coalbed Biosphere off Shimokita), 338 (NanTroSEIZE Stage 3: NanTroSEIZE Plate Boundary Deep Riser 2) and finally 348 (NanTroSEIZE Stage 3: NanTroSEIZE Plate Boundary Deep Riser 3). Although still in its development stage for scientific application, this technique can provide a valuable suite of measurements to complement more traditional IODP shipboard measurements. Here we present unpublished data from IODP Expeditions 338 and 348, penetrating the Nankai Accretionary wedge to 3058.5 meters below seafloor. Increasing mud density decreased degasser efficiency, especially for higher hydrocarbons. Blurring of the relative variations in total gas by depth was observed, and confirmed with comparison to headspace gas concentrations from the cored interval. Theoretically, overpressured zones in the formation can be identified through C2/C3 ratios, but these ratios are highly affected by changing drilling parameters. Proper mud gas evaluations will need to carefully consider the effects of variable drilling parameters when designing experiments and interpreting the data.

Evaluation of circularity error in drilling of syntactic foam composites

NASA Astrophysics Data System (ADS)

Ashrith H., S.; Doddamani, Mrityunjay; Gaitonde, Vinayak

2018-04-01

Syntactic foams are widely used in structural applications of automobiles, aircrafts and underwater vehicles due to their lightweight properties combined with high compression strength and low moisture absorption. Structural application requires drilling of holes for assembly purpose. In this investigation response surface methodology based mathematical models are used to analyze the effects of cutting speed, feed, drill diameter and filler content on circularity error both at entry and exit level in drilling of glass microballoon reinforced epoxy syntactic foam. Experiments are conducted based on full factorial design using solid coated tungsten carbide twist drills. The parametric analysis reveals that circularity error is highly influenced by drill diameter followed by spindle speed at the entry and exit level. Parametric analysis also reveals that increasing filler content decreases circularity error by 13.65 and 11.96% respectively at entry and exit levels. Average circularity error at the entry level is found to be 23.73% higher than at the exit level.

Drill hole data for coal beds in the Powder River Basin, Montana and Wyoming

USGS Publications Warehouse

Haacke, Jon E.; Scott, David C.

2013-01-01

This report by the U.S. Geological Survey (USGS) of the Powder River Basin (PRB) of Montana and Wyoming is part of the U.S. Coal Resources and Reserves Assessment Project. Essential to that project was the creation of a comprehensive drill hole database that was used for coal bed correlation and for coal resource and reserve assessments in the PRB. This drill hole database was assembled using data from the USGS National Coal Resources Data System, several other Federal and State agencies, and selected mining companies. Additionally, USGS personnel manually entered lithologic picks into the database from geophysical logs of coalbed methane, oil, and gas wells. Of the 29,928 drill holes processed, records of 21,393 are in the public domain and are included in this report. The database contains location information, lithology, and coal bed names for each drill hole.

Gulf of Mexico Gas Hydrate Joint Industry Project Leg II logging-while-drilling data acquisition and anaylsis

USGS Publications Warehouse

Collett, Timothy S.; Lee, Myung W.; Zyrianova, Margarita V.; Mrozewski, Stefan A.; Guerin, Gilles; Cook, Ann E.; Goldberg, Dave S.

2012-01-01

One of the objectives of the Gulf of MexicoGasHydrateJointIndustryProjectLegII (GOM JIP LegII) was the collection of a comprehensive suite of logging-while-drilling (LWD) data within gas-hydrate-bearing sand reservoirs in order to make accurate estimates of the concentration of gashydrates under various geologic conditions and to understand the geologic controls on the occurrence of gashydrate at each of the sites drilled during this expedition. The LWD sensors just above the drill bit provided important information on the nature of the sediments and the occurrence of gashydrate. There has been significant advancements in the use of downhole well-logging tools to acquire detailed information on the occurrence of gashydrate in nature: From using electrical resistivity and acoustic logs to identify gashydrate occurrences in wells to where wireline and advanced logging-while-drilling tools are routinely used to examine the petrophysical nature of gashydrate reservoirs and the distribution and concentration of gashydrates within various complex reservoir systems. Recent integrated sediment coring and well-log studies have confirmed that electrical resistivity and acoustic velocity data can yield accurate gashydrate saturations in sediment grain supported (isotropic) systems such as sand reservoirs, but more advanced log analysis models are required to characterize gashydrate in fractured (anisotropic) reservoir systems. In support of the GOM JIP LegII effort, well-log data montages have been compiled and presented in this report which includes downhole logs obtained from all seven wells drilled during this expedition with a focus on identifying and characterizing the potential gas-hydrate-bearing sedimentary section in each of the wells. Also presented and reviewed in this report are the gas-hydrate saturation and sediment porosity logs for each of the wells as calculated from available downhole well logs.

Development of seals for a geothermal downhole intensifier. Progress report

DOE Office of Scientific and Technical Information (OSTI.GOV)

Captain, K.M.; Harvey, A.C.; Caskey, B.C.

1985-08-01

A system using high-velocity fluid jets in conjunction with a rotary diamond bit is currently considered as the best candidate for reducing the cost of drilling geothermal wells. Technical, safety and cost considerations indicate that the required jet supply pressure can best be established by a downhole pressure intensifier. Key intensifier components are the check valve and plunger seals, which must prevent leakage of the high-pressure, high-temperature abrasive fluid (drilling mud). To achieve the required performance, novel ceramic seals are currently being developed. The check valve seal includes a tapered polymeric plug and ceramic stop acting against a ceramic seat.more » The ceramic plunger seal is a variant of the ''stepped-joint'' piston ring and is designed to minimize contact pressure and abrasive wear. Initial testing of these seals in the laboratory shows encouraging results; design refinement and further testing is in progress. 2 refs., 6 figs., 3 tabs.« less

Use of the ROC anchor in foot and ankle surgery. A retrospective study.

PubMed

Kuwada, G T

1999-05-01

A retrospective study was conducted on the use of the ROC (Radial Osteo Compression) soft-tissue anchor in foot and ankle surgery. This article describes how the anchor is deployed, problematic aspects of using the anchor, and complications and success rates associated with the anchor in ankle stabilizations, posterior tibial tendon reconstruction, peroneus brevis tendon reconstruction after fracture of the base of the fifth metatarsal, and detachment and reattachment of the Achilles tendon. The ROC anchor consists of the anchor with nonabsorbable suture attached to the shaft, the deployment handle, and drill bits. The anchor and shaft are snapped into the deployment handle and inserted into the drill hole. Compression of the trigger deploys the anchor into the hole. The ROC anchor was found to be reliable, useful, and relatively easy to deploy, with outcomes similar to those of other soft-tissue anchors.

Application of Taguchi-grey method to optimize drilling of EMS 45 steel using minimum quantity lubrication (MQL) with multiple performance characteristics

NASA Astrophysics Data System (ADS)

Soepangkat, Bobby O. P.; Suhardjono, Pramujati, Bambang

2017-06-01

Machining under minimum quantity lubrication (MQL) has drawn the attention of researchers as an alternative to the traditionally used wet and dry machining conditions with the purpose to minimize the cooling and lubricating cost, as well as to reduce cutting zone temperature, tool wear, and hole surface roughness. Drilling is one of the important operations to assemble machine components. The objective of this study was to optimize drilling parameters such as cutting feed and cutting speed, drill type and drill point angle on the thrust force, torque, hole surface roughness and tool flank wear in drilling EMS 45 tool steel using MQL. In this study, experiments were carried out as per Taguchi design of experiments while an L18 orthogonal array was used to study the influence of various combinations of drilling parameters and tool geometries on the thrust force, torque, hole surface roughness and tool flank wear. The optimum drilling parameters was determined by using grey relational grade obtained from grey relational analysis for multiple-performance characteristics. The drilling experiments were carried out by using twist drill and CNC machining center. This work is useful for optimum values selection of various drilling parameters and tool geometries that would not only minimize the thrust force and torque, but also reduce hole surface roughness and tool flank wear.

33 CFR 143.207 - Requirements for foreign MODUs.

Code of Federal Regulations, 2010 CFR

2010-07-01

... the International Maritime Organization (IMO, formerly Inter-Governmental Maritime Consultative Organization or IMCO) (IMO) Code for Construction and Equipment of Mobile Offshore Drilling Units (IMO Assembly...

Single and Multi-Pulse Low-Energy Conical Theta Pinch Inductive Pulsed Plasma Thruster Performance

NASA Technical Reports Server (NTRS)

Hallock, A. K.; Martin, A. K.; Polzin, K. A.; Kimberlin, A. C.; Eskridge, R. H.

2013-01-01

Impulse bits produced by conical theta-pinch inductive pulsed plasma thrusters possessing cone angles of 20deg, 38deg, and 60deg, were quantified for 500J/pulse operation by direct measurement using a hanging-pendulum thrust stand. All three cone angles were tested in single-pulse mode, with the 38deg model producing the highest impulse bits at roughly 1 mN-s operating on both argon and xenon propellants. A capacitor charging system, assembled to support repetitively-pulsed thruster operation, permitted testing of the 38deg thruster at a repetition-rate of 5 Hz at power levels of 0.9, 1.6, and 2.5 kW. The average thrust measured during multiple-pulse operation exceeded the value obtained when the single-pulse impulse bit is multiplied by the repetition rate.

Study on Earthquake Emergency Evacuation Drill Trainer Development

NASA Astrophysics Data System (ADS)

ChangJiang, L.

2016-12-01

With the improvement of China's urbanization, to ensure people survive the earthquake needs scientific routine emergency evacuation drills. Drawing on cellular automaton, shortest path algorithm and collision avoidance, we designed a model of earthquake emergency evacuation drill for school scenes. Based on this model, we made simulation software for earthquake emergency evacuation drill. The software is able to perform the simulation of earthquake emergency evacuation drill by building spatial structural model and selecting the information of people's location grounds on actual conditions of constructions. Based on the data of simulation, we can operate drilling in the same building. RFID technology could be used here for drill data collection which read personal information and send it to the evacuation simulation software via WIFI. Then the simulation software would contrast simulative data with the information of actual evacuation process, such as evacuation time, evacuation path, congestion nodes and so on. In the end, it would provide a contrastive analysis report to report assessment result and optimum proposal. We hope the earthquake emergency evacuation drill software and trainer can provide overall process disposal concept for earthquake emergency evacuation drill in assembly occupancies. The trainer can make the earthquake emergency evacuation more orderly, efficient, reasonable and scientific to fulfill the increase in coping capacity of urban hazard.

Scoring Dawg Core Breakoff and Retention Mechanism

NASA Technical Reports Server (NTRS)

Badescu, Mircea; Sherrit, Stewart; Bar-Cohen, Yoseph; Bao, Xiaoqi; Backes, Paul G.

2011-01-01

This novel core break-off and retention mechanism consists of a scoring dawg controlled by a set of two tubes (a drill tube and an inner tube). The drill tube and the inner tube have longitudinal concentric holes. The solution can be implemented in an eccentric tube configuration as well where the tubes have eccentric longitudinal holes. The inner tube presents at the bottom two control surfaces for controlling the orientation of the scoring dawg. The drill tube presents a sunk-in profile on the inside of the wall for housing the scoring dawg. The inner tube rotation relative to the drill tube actively controls the orientation of the scoring dawg and hence its penetration and retrieval from the core. The scoring dawg presents a shaft, two axially spaced arms, and a tooth. The two arms slide on the control surfaces of the inner tube. The tooth, when rotated, can penetrate or be extracted from the core. During drilling, the two tubes move together maintaining the scoring dawg completely outside the core. After the desired drilling depth has been reached the inner tube is rotated relative to the drill tube such that the tooth of the scoring dawg moves toward the central axis. By rotating the drill tube, the scoring dawg can score the core and so reduce its cross sectional area. The scoring dawg can also act as a stress concentrator for breaking the core in torsion or tension. After breaking the core, the scoring dawg can act as a core retention mechanism. For scoring, it requires the core to be attached to the rock. If the core is broken, the dawg can be used as a retention mechanism. The scoring dawg requires a hard-tip insert like tungsten carbide for scoring hard rocks. The relative rotation of the two tubes can be controlled manually or by an additional actuator. In the implemented design solution the bit rotation for scoring was in the same direction as the drilling. The device was tested for limestone cores and basalt cores. The torque required for breaking the 10-mm diameter limestone cores was 5 to 5.8 lb-in. (0.56 to 0.66 N-m).

Experimental Study on Environment Friendly Tap Hole Clay for Blast Furnace

NASA Astrophysics Data System (ADS)

Siva kumar, R.; Mohammed, Raffi; Srinivasa Rao, K.

2018-03-01

Blast furnace (BF) is the best possible route of iron production available. Blast furnace is a high pressure vessel where iron ore is melted and liquid iron is produced. The liquid iron is tapped through the hole in Blast Furnace called tap hole. The tapped liquid metal flowing through the tap hole is plugged using a clay called tap hole clay. Tap hole clay (THC) is a unshaped refractory used to plug the tap hole. The tap hole clay extruded through the tap hole using a gun. The tap hole clay is designed to expand and plug the tap hole. The tap hole filled with clay is drilled using drill bit and the hole made through the tap hole to tap the liquid metal accumulated inside the furnace. The number of plugging and drilling varies depending on the volume of the furnace. The tap hole clay need to have certain properties to avoid problems during plugging and drilling. In the present paper tap hole clay properties in industrial use was tested and studied. The problems were identified related to tap hole clay manufacturing. Experiments were conducted in lab scale to solve the identified problems. The present composition was modified with experimental results. The properties of the modified tap hole clay were found suitable and useful for blast furnace operation with lab scale experimental results.

Deep Drilling and Sampling via the Wireline Auto-Gopher Driven by Piezoelectric Percussive Actuator and EM Rotary Motor

NASA Technical Reports Server (NTRS)

Bar-Cohen, Yoseph; Badescu, Mircea; Sherrit, Stewart; Zacny, Kris; Paulsen, Gale L; Beegle, Luther; Bao, Xiaoqi

2012-01-01

The ability to penetrate subsurfaces and perform sample acquisition at depths of meters is critical for future NASA in-situ exploration missions to bodies in the solar system, including Mars and Europa. A corer/sampler was developed with the goal of acquiring pristine samples by reaching depths on Mars beyond the oxidized and sterilized zone. To developed rotary-hammering coring drill, called Auto-Gopher, employs a piezoelectric actuated percussive mechanism for breaking formations and an electric motor rotates the bit to remove the powdered cuttings. This sampler is a wireline mechanism that is incorporated with an inchworm mechanism allowing thru cyclic coring and core removal to reach great depths. The penetration rate is being optimized by simultaneously activating the percussive and rotary motions of the Auto-Gopher. The percussive mechanism is based on the Ultrasonic/Sonic Drill/Corer (USDC) mechanism that is driven by piezoelectric stack and that was demonstrated to require low axial preload. The Auto-Gopher has been produced taking into account the a lessons learned from the development of the Ultrasonic/Sonic Gopher that was designed as a percussive ice drill and was demonstrated in Antarctica in 2005 to reach about 2 meters deep. A field demonstration of the Auto-Gopher is currently being planned with objective of reaching as deep as 3 to 5 meters in tufa subsurface.

Space Age Archaeology

NASA Technical Reports Server (NTRS)

1988-01-01

In 1985, the Egyptian Antiques Organization (EAO) asked Dr. Farouk El-Baz whether it would be possible to examine and sample the second chamber of the subterranean chamber carved in the bedrock near the Great Pyramid of Khufu in Giza, Egypt, without admitting people, air or contaminants. He felt it could by applying space technology to the task. The initial contact led to a two year project which he organized and headed a team, co-sponsored by EAO and the National Geographic Society (NGS), to apply space technology in an effort to examine and photograph the Giza Chamber. The NGS photographic division modified and tested a remotely controlled video system and a 35-millimeter camera, and developed a lighting system that would not elevate the chamber temperature. Still needed was a drill to cut through the limestone cap without using lubricants or cooling fluids that might contaminate the chamber, and an airlock that would admit the drill shaft and photo equipment but not the air. Bob Moores from Black & Decker Corporation tailored a new drill to the Giza exploration. The drill bit broke through into the chamber at a depth of 63 inches, a stainless steel tube was lowered through the airlock to take samples of the chamber air at several levels. The video camera sent images from the chamber revealing that there was a disassembled royal boat that had been there.

LOTT RANCH 3D PROJECT

DOE Office of Scientific and Technical Information (OSTI.GOV)

Larry Lawrence; Bruce Miller

The Lott Ranch 3D seismic prospect located in Garza County, Texas is a project initiated in September of 1991 by the J.M. Huber Corp., a petroleum exploration and production company. By today's standards the 126 square mile project does not seem monumental, however at the time it was conceived it was the most intensive land 3D project ever attempted. Acquisition began in September of 1991 utilizing GEO-SEISMIC, INC., a seismic data contractor. The field parameters were selected by J.M. Huber, and were of a radical design. The recording instruments used were GeoCor IV amplifiers designed by Geosystems Inc., which recordmore » the data in signed bit format. It would not have been practical, if not impossible, to have processed the entire raw volume with the tools available at that time. The end result was a dataset that was thought to have little utility due to difficulties in processing the field data. In 1997, Yates Energy Corp. located in Roswell, New Mexico, formed a partnership to further develop the project. Through discussions and meetings with Pinnacle Seismic, it was determined that the original Lott Ranch 3D volume could be vastly improved upon reprocessing. Pinnacle Seismic had shown the viability of improving field-summed signed bit data on smaller 2D and 3D projects. Yates contracted Pinnacle Seismic Ltd. to perform the reprocessing. This project was initiated with high resolution being a priority. Much of the potential resolution was lost through the initial summing of the field data. Modern computers that are now being utilized have tremendous speed and storage capacities that were cost prohibitive when this data was initially processed. Software updates and capabilities offer a variety of quality control and statics resolution, which are pertinent to the Lott Ranch project. The reprocessing effort was very successful. The resulting processed data-set was then interpreted using modern PC-based interpretation and mapping software. Production data, log data, and scout ticket data were integrated with the 3D interpretations to evaluate drilling opportunities resulting in an initial three well drilling program. Thousands of miles of signed bit data exist. Much of this data was processed during a time when software and hardware capabilities were either incapable or cost prohibitive to glean the full potential of the data. In fact in some circles signed bit gained an undeserved reputation for being less than optimum. As a consequence much of the older signed bit data sits on the shelf long forgotten or overlooked. With the high cost of new acquisition and permitting it might behoove other exploration companies to reconsider resurrecting perfectly viable existing volumes and have them reprocessed at a fraction of the cost of new acquisition.« less

Quick-Connect Nut

NASA Technical Reports Server (NTRS)

1999-01-01

Marshall Space Flight Center (MSFC) has developed a specially-designed nut, called the Quick-Connect Nut, for quick and easy assembly of components in the harsh environment of space, as in assembly of International Space Station. The design permits nuts to be installed simply by pushing them onto standard bolts, then giving a quick twist. To remove, they are unscrewed like conventional nuts. Possible applications include the mining industry for erecting support barriers, assembling underwater oil drilling platforms, fire-fighting equipment, scaffolding, assembly-line machinery, industrial cranes, and even changing lug nuts on race cars. The speed of assembly can make the difference between life and death in different aspects of life on Earth.

Benefit from NASA

NASA Image and Video Library

1999-10-12

Marshall Space Flight Center (MSFC) has developed a specially-designed nut, called the Quick-Connect Nut, for quick and easy assembly of components in the harsh environment of space, as in assembly of International Space Station. The design permits nuts to be installed simply by pushing them onto standard bolts, then giving a quick twist. To remove, they are unscrewed like conventional nuts. Possible applications include the mining industry for erecting support barriers, assembling underwater oil drilling platforms, fire-fighting equipment, scaffolding, assembly-line machinery, industrial cranes, and even changing lug nuts on race cars. The speed of assembly can make the difference between life and death in different aspects of life on Earth.

Geophysical investigations in deep horizontal holes drilled ahead of tunnelling

USGS Publications Warehouse

Carroll, R.D.; Cunningham, M.J.

1980-01-01

Deep horizontal drill holes have been used since 1967 by the Defense Nuclear Agency as a primary exploration tool for siting nuclear events in tunnels at the Nevada Test Site. The U.S. Geological Survey had developed geophysical logging techniques for obtaining resistivity and velocity in these holes, and to date 33 horizontal drill holes in excess of 300 m in depth have been successfully logged. The deepest hole was drilled to a horizontal depth of 1125 m. The purposes of the logging measurements are to define clay zones, because of the unstable ground conditions such zones can present to tunnelling, and to define zones of partially saturated rock, because of the attenuating effects such zones have on the shock wave generated by the nuclear detonation. Excessive attenuation is undesirable because the shock wave is used as a tunnel closure mechanism to contain debris and other undesirable explosion products. Measurements are made by pumping resistivity, sonic and geophone probes down the drill string and out of the bit into the open hole. Clay zones are defined by the electrical resistivity technique based on empirical data relating the magnitude of the resistivity measurement to qualitative clay content. Rock exhibiting resistivity of less than 20 ??-m is considered potentially unstable, and resistivities less than 10 ??-m indicate appreciable amounts of clay are present in the rock. Partially saturated rock zones are defined by the measurement of the rock sound speed. Zones in the rock which exhibit velocities less than 2450 m/sec are considered of potential concern. ?? 1980.

Development of an Ultra-Light Multipurpose Drill and Tooling for the Transportable Array in Alaska

NASA Astrophysics Data System (ADS)

Coyle, B. J.; Lundgren, M.; Busby, R. W.

2014-12-01

Over the next four years the EarthScope Transportable Array (TA) will install approximately 250 to 275 broadband seismic stations in Alaska and Western Canada. The station plans build on recent developments in posthole broadband seismometer design and call for sensors to be installed in boreholes 7 inches diameter, from 1 to 5 meters deep. These boreholes will be lined with PVC or steel casing, grouted in place. The proposed station locations are in a grid-like pattern with a nominal spacing of 85 km. Since most of these locations will only be accessible by helicopter, it was necessary to develop an ultra-light drilling system that could be transported to site in one sling load by a high performance light helicopter (i.e. AS350B2 or Bell 407) and still be able to drill the variety of ground conditions we expect to encounter. In the past year we have developed a working prototype, gasoline-hydraulic drill rig that can be configured to run auger, diamond core or DTH tools, and weighs <1,300 lbs, including tooling. We have successfully drilled over 30 boreholes with this drill, including 12 for TA installations in Alaska and 13 at the Piñon Flat Observatory for testing sensor performance and placement techniques. Our drilling solution comprises: - Hydraulic system using a variable flow pump with on-demand load sensing valves to reduce the engine size needed and to cut down on heat build-up; - Rotation head mounting system on the travelling block to enable quick change of drilling tools; - Low speed, high torque rotation head for the auger, and an anchoring system that enables us to apply up to 5,000 lbs downforce for augering in permafrost; - Custom DTH that can run on low air pressure and air flow, yet is still robust enough to drill a 7 inch hole 2.5 meters through solid rock; - One-trip casing advance drilling with the DTH, steel casing is loaded at the start of drilling and follows the drill bit down; - Grout-through bottom caps for sealing the borehole casing and cementing it in place. Our next step is to build a dedicated DTH drilling system that will be light enough to mobilize to sites in one helicopter sling, including an air compressor. This rig is currently on the drawing board and we expect to build it this winter for field testing in the spring.

Turbodrilling performance offshore Qatar

DOE Office of Scientific and Technical Information (OSTI.GOV)

Rana, L.A.; Abdulrahman, E.A.

Until the first quarter of 1979 Qatar General Petroleum Corporation Offshore routinely rotary drilled its vertical development wells using tricone bits. Turbodrilling the 17 1/2'' and 8 1/2'' hole sections was introduced in the second quarter of 1979 followed by the 12 1/4'' hole section in the first qarter of 1980. This resulted in avoiding/minimising downhole problems and the elimination of 7'' and 4 1/2'' liners. As a result of introducing these practices a 50 percent time saving and a 30 percent cost saving has been achieved, equivalent to $550,000/well.

Occupational Fatalities Resulting from Falls in the Oil and Gas Extraction Industry, United States, 2005-2014.

PubMed

Mason, Krystal L; Retzer, Kyla D; Hill, Ryan; Lincoln, Jennifer M

2017-04-28

During 2003-2013, fatality rates for oil and gas extraction workers decreased for all causes of death except those associated with fall events, which increased 2% annually during 2003-2013 (1). To better understand risk factors for these events, CDC examined fatal fall events in the oil and gas extraction industry during 2005-2014 using data from case investigations conducted by the Occupational Safety and Health Administration (OSHA). Sixty-three fatal falls were identified, accounting for 15% of all fatal events. Among fatal falls, 33 (52%) workers fell from a height of >30 feet (9 meters), and 22 (35%) fell from the derrick board, the elevated work platform located in the derrick (structure used to support machinery on a drilling rig). Fall fatalities occurred most frequently when drilling rigs were being assembled or disassembled at the well site (rigging up or rigging down) (14; 22%) or when workers were removing or inserting drill pipe into the wellbore (14; 22%). Measures that target derrickmen and workers engaged in assembling and disassembling drilling rigs (rigging up and down) could reduce falls in this industry. Companies should annually update their fall protection plans and ensure effective fall prevention programs are in place for workers at highest risk for falls, including providing trainings on proper use, fit, and inspection of personal protective equipment.

Theoretical Estimation of Thermal Effects in Drilling of Woven Carbon Fiber Composite

PubMed Central

Díaz-Álvarez, José; Olmedo, Alvaro; Santiuste, Carlos; Miguélez, María Henar

2014-01-01

Carbon Fiber Reinforced Polymer (CFRPs) composites are extensively used in structural applications due to their attractive properties. Although the components are usually made near net shape, machining processes are needed to achieve dimensional tolerance and assembly requirements. Drilling is a common operation required for further mechanical joining of the components. CFRPs are vulnerable to processing induced damage; mainly delamination, fiber pull-out, and thermal degradation, drilling induced defects being one of the main causes of component rejection during manufacturing processes. Despite the importance of analyzing thermal phenomena involved in the machining of composites, only few authors have focused their attention on this problem, most of them using an experimental approach. The temperature at the workpiece could affect surface quality of the component and its measurement during processing is difficult. The estimation of the amount of heat generated during drilling is important; however, numerical modeling of drilling processes involves a high computational cost. This paper presents a combined approach to thermal analysis of composite drilling, using both an analytical estimation of heat generated during drilling and numerical modeling for heat propagation. Promising results for indirect detection of risk of thermal damage, through the measurement of thrust force and cutting torque, are obtained. PMID:28788685

Rotary ultrasonic machining of CFRP: A comparison with grinding.

PubMed

Ning, F D; Cong, W L; Pei, Z J; Treadwell, C

2016-03-01

Carbon fiber reinforced plastic (CFRP) composites have been intensively used in various industries due to their superior properties. In aircraft and aerospace industry, a large number of holes are required to be drilled into CFRP components at final stage for aircraft assembling. There are two major types of methods for hole making of CFRP composites in industry, twist drilling and its derived multi-points machining methods, and grinding and its related methods. The first type of methods are commonly used in hole making of CFRP composites. However, in recent years, rotary ultrasonic machining (RUM), a hybrid machining process combining ultrasonic machining and grinding, has also been successfully used in drilling of CFRP composites. It has been shown that RUM is superior to twist drilling in many aspects. However, there are no reported investigations on comparisons between RUM and grinding in drilling of CFRP. In this paper, these two drilling methods are compared in five aspects, including cutting force, torque, surface roughness, hole diameter, and material removal rate. Copyright © 2015 Elsevier B.V. All rights reserved.

A kilobyte rewritable atomic memory

NASA Astrophysics Data System (ADS)

Kalff, Floris; Rebergen, Marnix; Fahrenfort, Nora; Girovsky, Jan; Toskovic, Ranko; Lado, Jose; FernáNdez-Rossier, JoaquíN.; Otte, Sander

The ability to manipulate individual atoms by means of scanning tunneling microscopy (STM) opens op opportunities for storage of digital data on the atomic scale. Recent achievements in this direction include data storage based on bits encoded in the charge state, the magnetic state, or the local presence of single atoms or atomic assemblies. However, a key challenge at this stage is the extension of such technologies into large-scale rewritable bit arrays. We demonstrate a digital atomic-scale memory of up to 1 kilobyte (8000 bits) using an array of individual surface vacancies in a chlorine terminated Cu(100) surface. The chlorine vacancies are found to be stable at temperatures up to 77 K. The memory, crafted using scanning tunneling microscopy at low temperature, can be read and re-written automatically by means of atomic-scale markers, and offers an areal density of 502 Terabits per square inch, outperforming state-of-the-art hard disk drives by three orders of magnitude.

Single and Multi-Pulse Low-Energy Conical Theta Pinch Inductive Pulsed Plasma Thruster Performance

NASA Technical Reports Server (NTRS)

Hallock, Ashley K.; Martin, Adam; Polzin, Kurt; Kimberlin, Adam; Eskridge, Richard

2013-01-01

Fabricated and tested CTP IPPTs at cone angles of 20deg, 38deg, and 60deg, and performed direct single-pulse impulse bit measurements with continuous gas flow. Single pulse performance highest for 38deg angle with impulse bit of approx.1 mN-s for both argon and xenon. Estimated efficiencies low, but not unexpectedly so based on historical data trends and the direction of the force vector in the CTP. Capacitor charging system assembled to provide rapid recharging of capacitor bank, permitting repetition-rate operation. IPPT operated at repetition-rate of 5 Hz, at maximum average power of 2.5 kW, representing to our knowledge the highest average power for a repetitively-pulsed thruster. Average thrust in repetition-rate mode (at 5 kV, 75 sccm argon) was greater than simply multiplying the single-pulse impulse bit and the repetition rate.

Pattern transfer from nanoparticle arrays

NASA Astrophysics Data System (ADS)

Hogg, Charles R., III

This project contributes to the long-term extensibility of bit-patterned media (BPM), by removing obstacles to using a new and smaller class of self-assembling materials: surfactant-coated nanoparticles. Self-assembly rapidly produces regular patterns of small features over large areas. If these patterns can be used as templates for magnetic bits, the resulting media would have both high capacity and high bit density. The data storage industry has identified block copolymers (BCP) as the self-assembling technology for the first generation of BPM. Arrays of surfactant-coated nanoparticles have long shown higher feature densities than BCP, but their patterns could not previously be transferred into underlying substrates. I identify one key obstacle that has prevented this pattern transfer: the particles undergo a disordering transition during etching which I have called "cracking". I compare several approaches to measuring the degree of cracking, and I develop two novel techniques for preventing it and allowing pattern transfer. I demonstrate two different kinds of pattern transfer: positive (dots) and negative (antidots). To make dots, I etch the substrate between the particles with a directional CF4-based reactive ion etch (RIE). I find the ultrasmall gaps (just 2 nm) cause a tremendous slowdown in the etch rate, by a factor of 10 or more---an observation of fundamental significance for any pattern transfer at ultrahigh bit densities. Antidots are made by depositing material in the interstices, then removing the particles to leave behind a contiguous inorganic lattice. This lattice can itself be used as an etch mask for CF4-based RIE, in order to increase the height contrast. The antidot process promises great generality in choice of materials, both for the antidot lattice and the particles themselves; here, I present lattices of Al and Cr, ternplated from arrays of 13.7 nm-diameter Fe3O4 or 30 nm-diameter MnO nanoparticles. The fidelity of transfer is also noticeably better for antidots than for dots, making antidots the more promising technique for industrial applications. The smallest period for which I have shown pattern transfer (15.7 nm) is comparable to (but slightly smaller than) the smallest period currently shown for pattern transfer from block copolymers (17 nm); hence, my results compare favorably with the state of the art. Ultimately, by demonstrating that surfactant-coated nanoparticles can be used as pattern masks, this work increases their viability as an option to continue the exponential growth of bit density in magnetic storage media.

The advanced receiver 2: Telemetry test results in CTA 21

NASA Technical Reports Server (NTRS)

Hinedi, S.; Bevan, R.; Marina, M.

1991-01-01

Telemetry tests with the Advanced Receiver II (ARX II) in Compatibility Test Area 21 are described. The ARX II was operated in parallel with a Block-III Receiver/baseband processor assembly combination (BLK-III/BPA) and a Block III Receiver/subcarrier demodulation assembly/symbol synchronization assembly combination (BLK-III/SDA/SSA). The telemetry simulator assembly provided the test signal for all three configurations, and the symbol signal to noise ratio as well as the symbol error rates were measured and compared. Furthermore, bit error rates were also measured by the system performance test computer for all three systems. Results indicate that the ARX-II telemetry performance is comparable and sometimes superior to the BLK-III/BPA and BLK-III/SDA/SSA combinations.

Equivalent formation strength as a proxy tool for exploring the existence and distribution of gas hydrates

NASA Astrophysics Data System (ADS)

Hamada, Y.; Yamada, Y.; Sanada, Y.; Nakamura, Y.; Kido, Y. N.; Moe, K.

2017-12-01

Gas hydrates bearing layer can be normally identified by a basement simulating reflector (BSR) or well logging because of their high acoustic- and electric impedance compared to the surrounding formation. These characteristics of the gas hydrate can also represent contrast of in-situ formation strength. We here attempt to describe gas hydrate bearing layers based on the equivalent strength (EST). The Indian National Gas Hydrate Program (NGHP) Expedition 02 was executed 2015 off the eastern margin of the Indian Peninsula to investigate distribution and occurrence of gas hydrates. From 25 drill sites, downhole logging data, cored samples, and drilling performance data were collected. Recorded drilling performance data was converted to the EST, which is a developed mechanical strength calculated only by drilling parameters (top drive torque, rotation per minute , rate of penetration , and drill bit diameter). At a representative site, site 23, the EST shows constant trend of 5 to 10 MPa, with some positive peaks at 0 - 270 mbsf interval, and sudden increase up to 50 MPa above BSR depth (270 - 290 mbsf). Below the BSR, the EST stays at 5-10 MPa down to the bottom of the hole (378 mbsf). Comparison of the EST with logging data and core sample description suggests that the depth profiles of the EST reflect formation lithology and gas hydrate content: the EST increase in the sand-rich layer and the gas hydrate bearing zone. Especially in the gas hydrate zone, the EST curve indicates approximately the same trend with that of P-wave velocity and resistivity measured by downhole logging. Cross plot of the increment of the EST and resistivity revealed the relation between them is roughly logarithmic, indicating the increase and decrease of the EST strongly depend on the saturation factor of gas hydrate. These results suggest that the EST, proxy of in-situ formation strength, can be an indicator of existence and amount of the gas-hydrate layer. Although the EST was calculated after drilling utilizing recorded surface drilling parameter in this study, the EST can be acquired during drilling by using real-time drilling parameters. In addition, the EST only requires drilling performance parameters without any additional tools or measurements, making it a simplified and economical tool for the exploration of gas hydrates.

Investigation of system integration methods for bubble domain flight recorders

NASA Technical Reports Server (NTRS)

Chen, T. T.; Bohning, O. D.

1975-01-01

System integration methods for bubble domain flight records are investigated. Bubble memory module packaging and assembly, the control electronics design and construction, field coils, and permanent magnet bias structure design are studied. A small 60-k bit engineering model was built and tested to demonstrate the feasibility of the bubble recorder. Based on the various studies performed, a projection is made on a 50,000,000-bit prototype recorder. It is estimated that the recorder will occupy 190 cubic in., weigh 12 lb, and consume 12 w power when all of its four tracks are operated in parallel at 150 kHz data rate.

Robotic and Human-Tended Collaborative Drilling Automation for Subsurface Exploration

NASA Technical Reports Server (NTRS)

Glass, Brian; Cannon, Howard; Stoker, Carol; Davis, Kiel

2005-01-01

Future in-situ lunar/martian resource utilization and characterization, as well as the scientific search for life on Mars, will require access to the subsurface and hence drilling. Drilling on Earth is hard - an art form more than an engineering discipline. Human operators listen and feel drill string vibrations coming from kilometers underground. Abundant mass and energy make it possible for terrestrial drilling to employ brute-force approaches to failure recovery and system performance issues. Space drilling will require intelligent and autonomous systems for robotic exploration and to support human exploration. Eventual in-situ resource utilization will require deep drilling with probable human-tended operation of large-bore drills, but initial lunar subsurface exploration and near-term ISRU will be accomplished with lightweight, rover-deployable or standalone drills capable of penetrating a few tens of meters in depth. These lightweight exploration drills have a direct counterpart in terrestrial prospecting and ore-body location, and will be designed to operate either human-tended or automated. NASA and industry now are acquiring experience in developing and building low-mass automated planetary prototype drills to design and build a pre-flight lunar prototype targeted for 2011-12 flight opportunities. A successful system will include development of drilling hardware, and automated control software to operate it safely and effectively. This includes control of the drilling hardware, state estimation of both the hardware and the lithography being drilled and state of the hole, and potentially planning and scheduling software suitable for uncertain situations such as drilling. Given that Humans on the Moon or Mars are unlikely to be able to spend protracted EVA periods at a drill site, both human-tended and robotic access to planetary subsurfaces will require some degree of standalone, autonomous drilling capability. Human-robotic coordination will be important, either between a robotic drill and humans on Earth, or a human-tended drill and its visiting crew. The Mars Analog Rio Tinto Experiment (MARTE) is a current project that studies and simulates the remote science operations between an automated drill in Spain and a distant, distributed human science team. The Drilling Automation for Mars Exploration (DAME) project, by contrast: is developing and testing standalone automation at a lunar/martian impact crater analog site in Arctic Canada. The drill hardware in both projects is a hardened, evolved version of the Advanced Deep Drill (ADD) developed by Honeybee Robotics for the Mars Subsurface Program. The current ADD is capable of 20m, and the DAME project is developing diagnostic and executive software for hands-off surface operations of the evolved version of this drill. The current drill automation architecture being developed by NASA and tested in 2004-06 at analog sites in the Arctic and Spain will add downhole diagnosis of different strata, bit wear detection, and dynamic replanning capabilities when unexpected failures or drilling conditions are discovered in conjunction with simulated mission operations and remote science planning. The most important determinant of future 1unar and martian drilling automation and staffing requirements will be the actual performance of automated prototype drilling hardware systems in field trials in simulated mission operations. It is difficult to accurately predict the level of automation and human interaction that will be needed for a lunar-deployed drill without first having extensive experience with the robotic control of prototype drill systems under realistic analog field conditions. Drill-specific failure modes and software design flaws will become most apparent at this stage. DAME will develop and test drill automation software and hardware under stressful operating conditions during several planned field campaigns. Initial results from summer 2004 tests show seven identifi distinct failure modes of the drill: cuttings-removal issues with low-power drilling into permafrost, and successful steps at executive control and initial automation.

Continuous depth profile of mechanical properties in the Nankai accretionary prism based on drilling performance parameters

NASA Astrophysics Data System (ADS)

Hamada, Y.; Kitamura, M.; Yamada, Y.; Sanada, Y.; Moe, K.; Hirose, T.

2016-12-01

In-situ rock properties in/around seismogenic zone in an accretionary prism are key parameters to understand the development mechanisms of an accretionary prism, spatio-temporal variation of stress state, and so on. For the purpose of acquiring continuous-depth-profile of in-situ formation strength in an accretionary prism, here we propose the new method to evaluate the in-situ rock strength using drilling performance property. Drilling parameters are inevitably obtained by any drilling operation even in the non-coring intervals or at challenging environment where core recovery may be poor. The relationship between the rock properties and drilling parameters has been proposed by previous researches [e.g. Teale 1964]. We introduced the relationship theory of Teale [1964], and developed a converting method to estimate in-situ rock strength without depending on uncertain parameters such as weight on bit (WOB). Specifically, we first calculated equivalent specific toughness (EST) which represents gradient of the relationship between Torque energy and volume of penetration at arbitrary interval (in this study, five meters). Then the EST values were converted into strength using the drilling parameters-rock strengths correlation obtained by Karasawa et al. [2002]. This method was applied to eight drilling holes in the Site C0002 of IODP NanTroSEIZE in order to evaluate in-situ rock strength in shallow to deep accretionary prism. In the shallower part (0 - 300 mbsf), the calculated strength shows sharp increase up to 20 MPa. Then the strength has approximate constant value to 1500 mbsf without significant change even at unconformity around 1000 mbsf (boundary between forearc basin and accretionary prism). Below that depth, value of the strength gradually increases with depth up to 60 MPa at 3000 mbsf with variation between 10 and 80 MPa. Because the calculated strength is across approximately the same lithology, the increase trend can responds to the rock strength. This strength-depth curve correspond reasonably well with the strength data of core and cutting samples collected from hole C0002N and C0002P [Kitamura et al., 2016 AGU]. These results show the validity of the method evaluating in-situ strength from the drilling parameters.

Investigation on the Effect of Drill Geometry and Pilot Holes on Thrust Force and Burr Height When Drilling an Aluminium/PE Sandwich Material

PubMed Central

Rezende, Bruna Aparecida; Silveira, Michele L.; Vieira, Luciano M. G.; Abrão, Alexandre M.; de Faria, Paulo Eustáquio; Rubio, Juan C. Campos

2016-01-01

Composite materials are widely employed in the naval, aerospace and transportation industries owing to the combination of being lightweight and having a high modulus of elasticity, strength and stiffness. Drilling is an operation generally used in composite materials to assemble the final product. Damages such as the burr at the drill entrance and exit, geometric deviations and delamination are typically found in composites subjected to drilling. Drills with special geometries and pilot holes are alternatives used to improve hole quality as well as to increase tool life. The present study is focused on the drilling of a sandwich composite material (two external aluminum plates bound to a polyethylene core). In order to minimize thrust force and burr height, the influence of drill geometry, the pilot hole and the cutting parameters was assessed. Thrust force and burr height values were collected and used to perform an analysis of variance. The results indicated that the tool and the cutting speed were the parameters with more weight on the thrust force and for burr height they were the tool and the interaction between tool and feed. The results indicated that drilling with a pilot hole of Ø4 mm exhibited the best performance with regard to thrust force but facilitated plastic deformation, thus leading to the elevation of burr height, while the lowest burr height was obtained using the Brad and Spur drill geometry. PMID:28773895

Investigation on the Effect of Drill Geometry and Pilot Holes on Thrust Force and Burr Height When Drilling an Aluminium/PE Sandwich Material.

PubMed

Rezende, Bruna Aparecida; Silveira, Michele L; Vieira, Luciano M G; Abrão, Alexandre M; Faria, Paulo Eustáquio de; Rubio, Juan C Campos

2016-09-13

Composite materials are widely employed in the naval, aerospace and transportation industries owing to the combination of being lightweight and having a high modulus of elasticity, strength and stiffness. Drilling is an operation generally used in composite materials to assemble the final product. Damages such as the burr at the drill entrance and exit, geometric deviations and delamination are typically found in composites subjected to drilling. Drills with special geometries and pilot holes are alternatives used to improve hole quality as well as to increase tool life. The present study is focused on the drilling of a sandwich composite material (two external aluminum plates bound to a polyethylene core). In order to minimize thrust force and burr height, the influence of drill geometry, the pilot hole and the cutting parameters was assessed. Thrust force and burr height values were collected and used to perform an analysis of variance. The results indicated that the tool and the cutting speed were the parameters with more weight on the thrust force and for burr height they were the tool and the interaction between tool and feed. The results indicated that drilling with a pilot hole of Ø4 mm exhibited the best performance with regard to thrust force but facilitated plastic deformation, thus leading to the elevation of burr height, while the lowest burr height was obtained using the Brad and Spur drill geometry.

Reduced-impact sliding pressure control valve for pneumatic hammer drill

DOEpatents

Polsky, Yarom [Oak Ridge, TN; Grubelich, Mark C [Albuquerque, NM; Vaughn, Mark R [Albuquerque, NM

2012-05-15

A method and means of minimizing the effect of elastic valve recoil in impact applications, such as percussive drilling, where sliding spool valves used inside the percussive device are subject to poor positioning control due to elastic recoil effects experienced when the valve impacts a stroke limiting surface. The improved valve design reduces the reflected velocity of the valve by using either an energy damping material, or a valve assembly with internal damping built-in, to dissipate the compression stress wave produced during impact.

Praying Mantis Bending Core Breakoff and Retention Mechanism

NASA Technical Reports Server (NTRS)

Badescu, Mircea; Sherrit, Stewart; Bar-Cohen, Yoseph; Bao, Xiaoqi; Lindermann, Randel A.

2011-01-01

Sampling cores requires the controlled breakoff of the core at a known location with respect to the drill end. An additional problem is designing a mechanism that can be implemented at a small scale, yet is robust and versatile enough to be used for a variety of core samples. The new design consists of a set of tubes (a drill tube, an outer tube, and an inner tube) and means of sliding the inner and outer tubes axially relative to each other. Additionally, a sample tube can be housed inside the inner tube for storing the sample. The inner tube fits inside the outer tube, which fits inside the drill tube. The inner and outer tubes can move axially relative to each other. The inner tube presents two lamellae with two opposing grabbing teeth and one pushing tooth. The pushing tooth is offset axially from the grabbing teeth. The teeth can move radially and their motion is controlled by the outer tube. The outer tube presents two lamellae with radial extrusions to control the inner tube lamellae motion. In breaking the core, the mechanism creates two support points (the grabbing teeth and the bit tip) and one push point. The core is broken in bending. The grabbing teeth can also act as a core retention mechanism. The praying mantis that is disclosed herein is an active core breaking/retention mechanism that requires only one additional actuator other than the drilling actuator. It can break cores that are attached to the borehole bottom as

OPTIMIZATION OF MUD HAMMER DRILLING PERFORMANCE--A PROGRAM TO BENCHMARK THE VIABILITY OF ADVANCED MUD HAMMER DRILLING

DOE Office of Scientific and Technical Information (OSTI.GOV)

Arnis Judzis

2004-04-01

This document details the progress to date on the OPTIMIZATION OF MUD HAMMER DRILLING PERFORMANCE--A PROGRAM TO BENCHMARK THE VIABILITY OF ADVANCED MUD HAMMER DRILLING contract for the quarter starting January 2004 through March 2004. The DOE and TerraTek continue to wait for Novatek on the optimization portion of the testing program (they are completely rebuilding their fluid hammer). The latest indication is that the Novatek tool would be ready for retesting only 3Q 2004. Smith International's hammer will be tested in April of 2004 (2Q 2004 report). Accomplishments included the following: (1) TerraTek presented a paper for publication inmore » conjunction with a peer review at the GTI Natural Gas Technologies Conference February 10, 2004. Manuscripts and associated presentation material were delivered on schedule. The paper was entitled ''Mud Hammer Performance Optimization''. (2) Shell Exploration and Production continued to express high interest in the ''cutter impact'' testing program Task 8. Hughes Christensen supplied inserts for this testing program. (3) TerraTek hosted an Industry/DOE planning meeting to finalize a testing program for ''Cutter Impact Testing--Understanding Rock Breakage with Bits'' on February 13, 2004. (4) Formal dialogue with Terralog was initiated. Terralog has recently been awarded a DOE contract to model hammer mechanics with TerraTek as a sub-contractor. (5) Novatek provided the DOE with a schedule to complete their new fluid hammer and test it at TerraTek.« less

Geohydrologic data from test hole USW UZ-7, Yucca Mountain area, Nye County, Nevada

USGS Publications Warehouse

Kume, Jack; Hammermeister, D.P.

1990-01-01

This report contains a description of the methods used in drilling and coring of the test-hole USW UZ-7, a description of the methods used in collecting, handling, and testing of test-hole samples; Lithologic information from the test hole; and water-content, water-potential, bulk-density, grain-density, porosity, and tritium data for the test hole. Test-hole USW UZ-7 was drilled and cored to a total depth of 62.94 m. The drilling was done using air as a drilling fluid to minimize disturbance to the water content of cores, drill-bit cuttings, and borehole wall-rock. Beginning at the land surface, the unsaturated-zone rock that was penetrated consisted of alluvium; welded and partially to nonwelded ash-flow tuff; bedded and reworked ash-fall tuff; nonwelded ash-flow tuff; and welded ash-flow tuff. Values of gravimetric water content and water potential of alluvium were intermediate between the extreme values in welded and nonwelded units of tuff. Gravimetric water content was largest in bedded and nonwelded ash-fall tuffs and was smallest in welded ash-flow tuff. Values of water potential were more negative in densely welded ash-flow tuffs and were less negative in bedded and nonwelded ash-fall tuffs. Bulk density was largest in densely welded ash-flow tuffs and smallest in nonwelded and bedded ash-fall tuffs. Grain density was uniform but was slightly larger in nonwelded and bedded ash-fall tuffs than in welded ash-flow tuffs. Porosity trends were opposite to bulk-density trends. Tritium content in alluvium was smallest near the alluvium-bedrock contact, markedly increased in the middle of the deposit, and decreased in the near-surface zone of the deposit. (Author 's abstract)

IODP Expedition 335: Deep Sampling in ODP Hole 1256D

NASA Astrophysics Data System (ADS)

Teagle, D. A. H.; Ildefonse, B.; Blum, P.; IODP Expedition 335 Scientists, the

2012-04-01

Observations of the gabbroic layers of untectonized ocean crust are essential to test theoretical models of the accretion of new crust at mid-ocean ridges. Integrated Ocean Drilling Program (IODP) Expedition 335 ("Superfast Spreading Rate Crust 4") returned to Ocean Drilling Program (ODP) Hole 1256D with the intention of deepening this reference penetration of intact ocean crust a significant distance (~350 m) into cumulate gabbros. Three earlier cruises to Hole 1256D (ODP 206, IODP 309/312) have drilled through the sediments, lavas, and dikes and 100 m into a complex dike-gabbro transition zone. Operations on IODP Expedition 335 proved challenging throughout, with almost three weeks spent re-opening and securing unstable sections of the hole. When coring commenced, the comprehensive destruction of the coring bit required further remedial operations to remove junk and huge volumes of accumulated drill cuttings. Hole-cleaning operations using junk baskets were successful, and they recovered large irregular samples that document a hitherto unseen sequence of evolving geological conditions and the intimate coupling between temporally and spatially intercalated intrusive, hydrothermal, contact-metamorphic, partial melting, and retrogressive processes. Hole 1256D is now clean of junk, and it has been thoroughly cleared of the drill cuttings that hampered operations during this and previous expeditions. At the end of Expedition 335, we briefly resumed coring before undertaking cementing operations to secure problematic intervals. To ensure the greatest scientific return from the huge efforts to stabilize this primary ocean lithosphere reference site, it would be prudent to resume the deepening of Hole 1256D in the nearest possible future while it is open to full depth. doi:10.2204/iodp.sd.13.04.2011

Data transmission element for downhole drilling components

DOEpatents

Hall, David R.; Hall, Jr., H. Tracy; Pixton, David S.; Dahlgren, Scott; Fox, Joe; Sneddon, Cameron; Briscoe, Michael

2006-01-31

A robust data transmission element for transmitting information between downhole components, such as sections of drill pipe, in the presence of hostile environmental conditions, such as heat, dirt, rocks, mud, fluids, lubricants, and the like. The data transmission element components include a generally U-shaped annular housing, a generally U-shaped magnetically conductive, electrically insulating element such as ferrite, and an insulated conductor. Features on the magnetically conducting, electrically insulating element and the annular housing create a pocket when assembled. The data transmission element is filled with a polymer to retain the components within the annular housing by filling the pocket with the polymer. The polymer can bond with the annular housing and the insulated conductor but preferably not the magnetically conductive, electrically insulating element. A data transmission element is mounted within a recess proximate a mating surface of a downhole drilling component, such as a section of drill pipe.

A comparitive clinical study between self tapping and drill free screws as a source of rigid orthodontic anchorage.

PubMed

Gupta, Nishant; Kotrashetti, S M; Naik, Vijay

2012-03-01

Self-tapping miniscrews are commonly being used as a temporary anchorage device for orthodontic purpose. A prerequisite for the insertion of these screws is the preparation of a pilot hole, which is time consuming and may result in damage to nerves, tooth root, drill bit breakage and thermal necrosis of bone. On the other hand the design of drill-free screws enables them to be inserted without drilling. The aim of this prospective study was to compare the stability and clinical response of the soft tissue around the self tapping and drill free screws when used for orthodontic anchorage for en mass retraction of maxillary anterior teeth. The study sample consisted of 20 patients requiring retraction of maxillary anterior teeth. The screws were placed in the alveolar bone between maxillary 2nd premolar and 1st molar bilaterally at the junction of attached gingiva and moveable mucosa. Pilot hole was drilled on the side which was selected for insertion of the self tapping screw under copious irrigation, after which it was inserted. Drill free screw was inserted on the contralateral side without predrilling. All screws were immediately loaded with 150-200 gm of retraction force. Patients were recalled for regular follow up for a period of 6 months. If the screws became mobile or showed any signs of inflammation during the course of the study, they were considered to be a failure. After a period of 6 months an overall success rate of 77.5% was noted. Four self tapping and five drill-free screws failed during the study. There was no statistically significant difference between the two types of screws with respect to success/failure. Mobility was found to be the major cause for the failure. Both self-tapping and the drill-free screws are effective anchorage units. But the latter have an edge over the conventional self-tapping screws because of decrease in operative time, little bone debris, less thermal damage, lower morbidity, and minimal patient discomfort as predrilling is not required, thus they can be used as a viable alternative. But self-tapping screws are still recommended for areas with high bone density and thick cortical bone.

Mars Technology Rover with Arm-Mounted Percussive Coring Tool, Microimager, and Sample-Handling Encapsulation Containerization Subsystem

NASA Technical Reports Server (NTRS)

Younse, Paulo J.; Dicicco, Matthew A.; Morgan, Albert R.

2012-01-01

A report describes the PLuto (programmable logic) Mars Technology Rover, a mid-sized FIDO (field integrated design and operations) class rover with six fully drivable and steerable cleated wheels, a rocker-bogey suspension, a pan-tilt mast with panorama and navigation stereo camera pairs, forward and rear stereo hazcam pairs, internal avionics with motor drivers and CPU, and a 5-degrees-of-freedom robotic arm. The technology rover was integrated with an arm-mounted percussive coring tool, microimager, and sample handling encapsulation containerization subsystem (SHEC). The turret of the arm contains a percussive coring drill and microimager. The SHEC sample caching system mounted to the rover body contains coring bits, sample tubes, and sample plugs. The coring activities performed in the field provide valuable data on drilling conditions for NASA tasks developing and studying coring technology. Caching of samples using the SHEC system provide insight to NASA tasks investigating techniques to store core samples in the future.

A novel method for quantitative geosteering using azimuthal gamma-ray logging.

PubMed

Yuan, Chao; Zhou, Cancan; Zhang, Feng; Hu, Song; Li, Chaoliu

2015-02-01

A novel method for quantitative geosteering by using azimuthal gamma-ray logging is proposed. Real-time up and bottom gamma-ray logs when a logging tool travels through a boundary surface with different relative dip angles are simulated with the Monte Carlo method. Study results show that response points of up and bottom gamma-ray logs when the logging tool moves towards a highly radioactive formation can be used to predict the relative dip angle, and then the distance from the drilling bit to the boundary surface is calculated. Copyright © 2014 Elsevier Ltd. All rights reserved.

Gulf of Mexico Gas Hydrate Joint Industry Project Leg II logging-while-drilling data acquisition and analysis

USGS Publications Warehouse

Collett, Timothy S.; Lee, Wyung W.; Zyrianova, Margarita V.; Mrozewski, Stefan A.; Guerin, Gilles; Cook, Ann E.; Goldberg, Dave S.

2012-01-01

One of the objectives of the Gulf of Mexico Gas Hydrate Joint Industry Project Leg II (GOM JIP Leg II) was the collection of a comprehensive suite of logging-while-drilling (LWD) data within gas-hydrate-bearing sand reservoirs in order to make accurate estimates of the concentration of gas hydrates under various geologic conditions and to understand the geologic controls on the occurrence of gas hydrate at each of the sites drilled during this expedition. The LWD sensors just above the drill bit provided important information on the nature of the sediments and the occurrence of gas hydrate. There has been significant advancements in the use of downhole well-logging tools to acquire detailed information on the occurrence of gas hydrate in nature: From using electrical resistivity and acoustic logs to identify gas hydrate occurrences in wells to where wireline and advanced logging-while-drilling tools are routinely used to examine the petrophysical nature of gas hydrate reservoirs and the distribution and concentration of gas hydrates within various complex reservoir systems. Recent integrated sediment coring and well-log studies have confirmed that electrical resistivity and acoustic velocity data can yield accurate gas hydrate saturations in sediment grain supported (isotropic) systems such as sand reservoirs, but more advanced log analysis models are required to characterize gas hydrate in fractured (anisotropic) reservoir systems. In support of the GOM JIP Leg II effort, well-log data montages have been compiled and presented in this report which includes downhole logs obtained from all seven wells drilled during this expedition with a focus on identifying and characterizing the potential gas-hydrate-bearing sedimentary section in each of the wells. Also presented and reviewed in this report are the gas-hydrate saturation and sediment porosity logs for each of the wells as calculated from available downhole well logs.

Reducing Bits in Electrodeposition Process of Commercial Vehicle - A Case Study

NASA Astrophysics Data System (ADS)

Rahim, Nabiilah Ab; Hamedon, Zamzuri; Mohd Turan, Faiz; Iskandar, Ismed

2016-02-01

Painting process is critical in commercial vehicle manufacturing process for protection and decorative. The good quality on painted body is important to reduce repair cost and achieve customer satisfaction. In order to achieve the good quality, it is important to reduce the defect at the first process in painting process which is electrodeposition process. The Pareto graph and cause and effect diagram in the seven QC tools is utilized to reduce the electrodeposition defects. The main defects in the electrodeposition process in this case study are the bits. The 55% of the bits are iron filings. The iron filings which come from the metal assembly process at the body shop are minimised by controlling the spot welding parameter, defect control and standard body cleaning process. However the iron filings are still remained on the body and carry over to the paint shop. The remained iron filings on the body are settled inside the dipping tank and removed by filtration system and magnetic separation. The implementation of filtration system and magnetic separation improved 27% of bits and reduced 42% of sanding man hour with a total saving of RM38.00 per unit.

Logical NAND and NOR Operations Using Algorithmic Self-assembly of DNA Molecules

NASA Astrophysics Data System (ADS)

Wang, Yanfeng; Cui, Guangzhao; Zhang, Xuncai; Zheng, Yan

DNA self-assembly is the most advanced and versatile system that has been experimentally demonstrated for programmable construction of patterned systems on the molecular scale. It has been demonstrated that the simple binary arithmetic and logical operations can be computed by the process of self assembly of DNA tiles. Here we report a one-dimensional algorithmic self-assembly of DNA triple-crossover molecules that can be used to execute five steps of a logical NAND and NOR operations on a string of binary bits. To achieve this, abstract tiles were translated into DNA tiles based on triple-crossover motifs. Serving as input for the computation, long single stranded DNA molecules were used to nucleate growth of tiles into algorithmic crystals. Our method shows that engineered DNA self-assembly can be treated as a bottom-up design techniques, and can be capable of designing DNA computer organization and architecture.

Conceptual design of modular fixture for frame welding and drilling process integration case study: Student chair in UNS industrial engineering integrated practicum

NASA Astrophysics Data System (ADS)

Darmawan, Tofiq Dwiki; Priadythama, Ilham; Herdiman, Lobes

2018-02-01

Welding and drilling are main processes of making chair frame from metal material. Commonly, chair frame construction includes many arcs which bring difficulties for its welding and drilling process. In UNS industrial engineering integrated practicum there are welding fixtures which use to fixing frame component position for welding purpose. In order to achieve exact holes position for assembling purpose, manual drilling processes were conducted after the frame was joined. Unfortunately, after it was welded the frame material become hard and increase drilling tools wear rate as well as reduce holes position accuracy. The previous welding fixture was not equipped with clamping system and cannot accommodate drilling process. To solve this problem, our idea is to reorder the drilling process so that it can be execute before welding. Thus, this research aims to propose conceptual design of modular fixture which can integrate welding and drilling process. We used Generic Product Development Process to address the design concept. We collected design requirements from 3 source, jig and fixture theoretical concepts, user requirements, and clamping part standards. From 2 alternatives fixture tables, we propose the first which equipped with mounting slots instead of holes. We test the concept by building a full sized prototype and test its works by conducting welding and drilling of a student chair frame. Result from the welding and drilling trials showed that the holes are on precise position after welding. Based on this result, we conclude that the concept can be a consideration for application in UNS Industrial Engineering Integrated Practicum.

Mosad and Stream Vision For A Telerobotic, Flying Camera System

NASA Technical Reports Server (NTRS)

Mandl, William

2002-01-01

Two full custom camera systems using the Multiplexed OverSample Analog to Digital (MOSAD) conversion technology for visible light sensing were built and demonstrated. They include a photo gate sensor and a photo diode sensor. The system includes the camera assembly, driver interface assembly, a frame stabler board with integrated decimeter and Windows 2000 compatible software for real time image display. An array size of 320X240 with 16 micron pixel pitch was developed for compatibility with 0.3 inch CCTV optics. With 1.2 micron technology, a 73% fill factor was achieved. Noise measurements indicated 9 to 11 bits operating with 13.7 bits best case. Power measured under 10 milliwatts at 400 samples per second. Nonuniformity variation was below noise floor. Pictures were taken with different cameras during the characterization study to demonstrate the operable range. The successful conclusion of this program demonstrates the utility of the MOSAD for NASA missions, providing superior performance over CMOS and lower cost and power consumption over CCD. The MOSAD approach also provides a path to radiation hardening for space based applications.

A Faster Fastener

NASA Technical Reports Server (NTRS)

2000-01-01

A licensing agreement between Marshall Space Flight Center and M&A Screw and Machineworks has brought the quick connect nut to the commerical market. Originally designed as part of a project seeking in-space assembly techniques, the quick connect nut is secured around a bolt merely by pushing it onto the bolt and giving it a single twist. Applications for the nuts include oil drilling platforms, mining industry, and other practices that rely on speedy assembly for success.

Planetary Drilling and Resources at the Moon and Mars

NASA Technical Reports Server (NTRS)

George, Jeffrey A.

2012-01-01

Drilling on the Moon and Mars is an important capability for both scientific and resource exploration. The unique requirements of spaceflight and planetary environments drive drills to different design approaches than established terrestrial technologies. A partnership between NASA and Baker Hughes Inc. developed a novel approach for a dry rotary coring wireline drill capable of acquiring continuous core samples at multi-meter depths for low power and mass. The 8.5 kg Bottom Hole Assembly operated at 100 We and without need for traditional drilling mud or pipe. The technology was field tested in the Canadian Arctic in sandstone, ice and frozen gumbo. Planetary resources could play an important role in future space exploration. Lunar regolith contains oxygen and metals, and water ice has recently been confirmed in a shadowed crater at the Moon.s south pole. Mars possesses a CO2 atmosphere, frozen water ice at the poles, and indications of subsurface aquifers. Such resources could provide water, oxygen and propellants that could greatly simplify the cost and complexity of exploration and survival. NASA/JSC/EP/JAG

Metamaterial bricks and quantization of meta-surfaces

PubMed Central

Memoli, Gianluca; Caleap, Mihai; Asakawa, Michihiro; Sahoo, Deepak R.; Drinkwater, Bruce W.; Subramanian, Sriram

2017-01-01

Controlling acoustic fields is crucial in diverse applications such as loudspeaker design, ultrasound imaging and therapy or acoustic particle manipulation. The current approaches use fixed lenses or expensive phased arrays. Here, using a process of analogue-to-digital conversion and wavelet decomposition, we develop the notion of quantal meta-surfaces. The quanta here are small, pre-manufactured three-dimensional units—which we call metamaterial bricks—each encoding a specific phase delay. These bricks can be assembled into meta-surfaces to generate any diffraction-limited acoustic field. We apply this methodology to show experimental examples of acoustic focusing, steering and, after stacking single meta-surfaces into layers, the more complex field of an acoustic tractor beam. We demonstrate experimentally single-sided air-borne acoustic levitation using meta-layers at various bit-rates: from a 4-bit uniform to 3-bit non-uniform quantization in phase. This powerful methodology dramatically simplifies the design of acoustic devices and provides a key-step towards realizing spatial sound modulators. PMID:28240283

Metamaterial bricks and quantization of meta-surfaces

NASA Astrophysics Data System (ADS)

Memoli, Gianluca; Caleap, Mihai; Asakawa, Michihiro; Sahoo, Deepak R.; Drinkwater, Bruce W.; Subramanian, Sriram

2017-02-01

Controlling acoustic fields is crucial in diverse applications such as loudspeaker design, ultrasound imaging and therapy or acoustic particle manipulation. The current approaches use fixed lenses or expensive phased arrays. Here, using a process of analogue-to-digital conversion and wavelet decomposition, we develop the notion of quantal meta-surfaces. The quanta here are small, pre-manufactured three-dimensional units--which we call metamaterial bricks--each encoding a specific phase delay. These bricks can be assembled into meta-surfaces to generate any diffraction-limited acoustic field. We apply this methodology to show experimental examples of acoustic focusing, steering and, after stacking single meta-surfaces into layers, the more complex field of an acoustic tractor beam. We demonstrate experimentally single-sided air-borne acoustic levitation using meta-layers at various bit-rates: from a 4-bit uniform to 3-bit non-uniform quantization in phase. This powerful methodology dramatically simplifies the design of acoustic devices and provides a key-step towards realizing spatial sound modulators.

Metamaterial bricks and quantization of meta-surfaces.

PubMed

Memoli, Gianluca; Caleap, Mihai; Asakawa, Michihiro; Sahoo, Deepak R; Drinkwater, Bruce W; Subramanian, Sriram

2017-02-27

Controlling acoustic fields is crucial in diverse applications such as loudspeaker design, ultrasound imaging and therapy or acoustic particle manipulation. The current approaches use fixed lenses or expensive phased arrays. Here, using a process of analogue-to-digital conversion and wavelet decomposition, we develop the notion of quantal meta-surfaces. The quanta here are small, pre-manufactured three-dimensional units-which we call metamaterial bricks-each encoding a specific phase delay. These bricks can be assembled into meta-surfaces to generate any diffraction-limited acoustic field. We apply this methodology to show experimental examples of acoustic focusing, steering and, after stacking single meta-surfaces into layers, the more complex field of an acoustic tractor beam. We demonstrate experimentally single-sided air-borne acoustic levitation using meta-layers at various bit-rates: from a 4-bit uniform to 3-bit non-uniform quantization in phase. This powerful methodology dramatically simplifies the design of acoustic devices and provides a key-step towards realizing spatial sound modulators.

Directed Block Copolymer Assembly versus Electron Beam Lithography for Bit-Patterned Media with Areal Density of 1 Terabit/inch(2) and Beyond.

PubMed

Yang, Xiaomin; Wan, Lei; Xiao, Shuaigang; Xu, Yuan; Weller, Dieter K

2009-07-28

The directed self-assembly of block copolymer (BCP) offers a new route to perfect nanolithographic patterning at sub-50 nm length scale with molecular scale precision. We have explored the feasibility of using the BCP approach versus the conventional electron beam (e-beam) lithography to create highly dense dot patterns for bit-patterned media (BPM) applications. Cylinder-forming poly(styrene-b-methyl methacrylate) (PS-b-PMMA) directly self-assembled on a chemically prepatterned substrate. The nearly perfect hexagonal arrays of perpendicularly oriented cylindrical pores at a density of approximately 1 Terabit per square inch (Tb/in.(2)) are achieved over an arbitrarily large area. Considerable gains in the BCP process are observed relative to the conventional e-beam lithography in terms of the dot size variation, the placement accuracy, the pattern uniformity, and the exposure latitude. The maximum dimensional latitude in the cylinder-forming BCP patterns and the maximum skew angle that the BCP can tolerate have been investigated for the first time. The dimensional latitude restricts the formation of more than one lattice configuration in certain ranges. More defects in BCP patterns are observed when using low molecular weight BCP materials or on non-hexagonal prepatterns due to the dimensional latitude restriction. Finally, the limitations and challenges in the BCP approach that are associated with BPM applications will be briefly discussed.

Composite drill pipe and method for forming same

DOEpatents

Leslie, James C; Leslie, II, James C; Heard, James; Truong, Liem V; Josephson, Marvin

2012-10-16

A lightweight and durable drill pipe string capable of short radius drilling formed using a composite pipe segment formed to include tapered wall thickness ends that are each defined by opposed frustoconical surfaces conformed for self-aligning receipt and intimate bonding contact within an annular space between corresponding surfaces of a coaxially nested set of metal end pieces and a set of nonconductive sleeves. The distal peripheries of the nested end pieces and sleeves are then welded to each other and the sandwiched and bonded portions are radially pinned. The composite segment may include imbedded conductive leads and the axial end portions of the end pieces are shaped to form a threaded joint with the next pipe assembly that includes contact rings in the opposed surfaces of the pipe joint for contact together.

A Long-Term Performance Enhancement Method for FOG-Based Measurement While Drilling

PubMed Central

Zhang, Chunxi; Lin, Tie

2016-01-01

In the oil industry, the measurement-while-drilling (MWD) systems are usually used to provide the real-time position and orientation of the bottom hole assembly (BHA) during drilling. However, the present MWD systems based on magnetic surveying technology can barely ensure good performance because of magnetic interference phenomena. In this paper, a MWD surveying system based on a fiber optic gyroscope (FOG) was developed to replace the magnetic surveying system. To accommodate the size of the downhole drilling conditions, a new design method is adopted. In order to realize long-term and high position precision and orientation surveying, an integrated surveying algorithm is proposed based on inertial navigation system (INS) and drilling features. In addition, the FOG-based MWD error model is built and the drilling features are analyzed. The state-space system model and the observation updates model of the Kalman filter are built. To validate the availability and utility of the algorithm, the semi-physical simulation is conducted under laboratory conditions. The results comparison with the traditional algorithms show that the errors were suppressed and the measurement precision of the proposed algorithm is better than the traditional ones. In addition, the proposed method uses a lot less time than the zero velocity update (ZUPT) method. PMID:27483270

A Long-Term Performance Enhancement Method for FOG-Based Measurement While Drilling.

PubMed

Zhang, Chunxi; Lin, Tie

2016-07-28

In the oil industry, the measurement-while-drilling (MWD) systems are usually used to provide the real-time position and orientation of the bottom hole assembly (BHA) during drilling. However, the present MWD systems based on magnetic surveying technology can barely ensure good performance because of magnetic interference phenomena. In this paper, a MWD surveying system based on a fiber optic gyroscope (FOG) was developed to replace the magnetic surveying system. To accommodate the size of the downhole drilling conditions, a new design method is adopted. In order to realize long-term and high position precision and orientation surveying, an integrated surveying algorithm is proposed based on inertial navigation system (INS) and drilling features. In addition, the FOG-based MWD error model is built and the drilling features are analyzed. The state-space system model and the observation updates model of the Kalman filter are built. To validate the availability and utility of the algorithm, the semi-physical simulation is conducted under laboratory conditions. The results comparison with the traditional algorithms show that the errors were suppressed and the measurement precision of the proposed algorithm is better than the traditional ones. In addition, the proposed method uses a lot less time than the zero velocity update (ZUPT) method.

Instrumentation for laser physics and spectroscopy using 32-bit microcontrollers with an Android tablet interface

NASA Astrophysics Data System (ADS)

Eyler, E. E.

2013-10-01

Several high-performance lab instruments suitable for manual assembly have been developed using low-pin-count 32-bit microcontrollers that communicate with an Android tablet via a USB interface. A single Android tablet app accommodates multiple interface needs by uploading parameter lists and graphical data from the microcontrollers, which are themselves programmed with easily modified C code. The hardware design of the instruments emphasizes low chip counts and is highly modular, relying on small "daughter boards" for special functions such as USB power management, waveform generation, and phase-sensitive signal detection. In one example, a daughter board provides a complete waveform generator and direct digital synthesizer that fits on a 1.5 in. × 0.8 in. circuit card.

Autosophy: an alternative vision for satellite communication, compression, and archiving

NASA Astrophysics Data System (ADS)

Holtz, Klaus; Holtz, Eric; Kalienky, Diana

2006-08-01

Satellite communication and archiving systems are now designed according to an outdated Shannon information theory where all data is transmitted in meaningless bit streams. Video bit rates, for example, are determined by screen size, color resolution, and scanning rates. The video "content" is irrelevant so that totally random images require the same bit rates as blank images. An alternative system design, based on the newer Autosophy information theory, is now evolving, which transmits data "contend" or "meaning" in a universally compatible 64bit format. This would allow mixing all multimedia transmissions in the Internet's packet stream. The new systems design uses self-assembling data structures, which grow like data crystals or data trees in electronic memories, for both communication and archiving. The advantages for satellite communication and archiving may include: very high lossless image and video compression, unbreakable encryption, resistance to transmission errors, universally compatible data formats, self-organizing error-proof mass memories, immunity to the Internet's Quality of Service problems, and error-proof secure communication protocols. Legacy data transmission formats can be converted by simple software patches or integrated chipsets to be forwarded through any media - satellites, radio, Internet, cable - without needing to be reformatted. This may result in orders of magnitude improvements for all communication and archiving systems.

A novel technique for micro-hole forming on skull with the assistance of ultrasonic vibration.

PubMed

Li, Zhe; Yang, Daoguo; Hao, Weidong; Wu, Tiecheng; Wu, Song; Li, Xiaoping

2016-04-01

Micro-hole opening on skull is technically challenging and is hard to realize by micro-drilling. Low-stiffness of the drill bit is a serious drawback in micro-drilling. To deal with this problem, a novel ultrasonic vibration assisted micro-hole forming technique has been developed. Tip geometry and vibration amplitude are two key factors affecting the performance of this hole forming technique. To investigate their effects, experiment was carried out with 300μm diameter tools of three different tip geometries at three different vibration amplitudes. Hole forming performance was evaluated by the required thrust force, dimensional accuracy, exit burr and micro-structure of bone tissue around the generated hole. Based on the findings from current study, the 60° conically tipped tool helps generate a micro-hole of better quality at a smaller thrust force, and it is more suitable for hole forming than the 120° conically tipped tool and the blunt tipped tool. As for the vibration amplitude, when a larger amplitude is used, a micro-hole of better quality and higher dimensional accuracy can be formed at a smaller thrust force. Findings from this study would lay a technical foundation for accurately generating a high-quality micro-hole on skull, which enables minimally invasive insertion of a microelectrode into brain for neural activity measuring. Copyright © 2015 Elsevier Ltd. All rights reserved.

Neogene sea surface temperature reconstructions from the Southern McMurdo Sound and the McMurdo Ice Shelf (ANDRILL Program, Antarctica)

NASA Astrophysics Data System (ADS)

Sangiorgi, Francesca; Willmott, Veronica; Kim, Jung-Hyun; Schouten, Stefan; Brinkhuis, Henk; Sinninghe Damsté, Jaap S.; Florindo, Fabio; Harwood, David; Naish, Tim; Powell, Ross

2010-05-01

During the austral summers 2006 and 2007 the ANtarctic DRILLing Program (ANDRILL) drilled two cores, each recovering more than 1000m of sediment from below the McMurdo Ice-Shelf (MIS, AND-1B), and sea-ice in Southern McMurdo Sound (SMS, AND-2A), respectively, revealing new information about Neogene Antarctic cryosphere evolution. Core AND-1B was drilled in a more distal location than core AND-2A. With the aim of obtaining important information for the understanding of the history of Antarctic climate and environment during selected interval of the Neogene, we applied novel organic geochemistry proxies such as TEX86 (Tetra Ether IndeX of lipids with 86 carbon atoms) using a new calibration equation specifically developed for polar areas and based on 116 surface sediment samples collected from polar oceans (Kim et al., subm.), and BIT (Branched and Isoprenoid Tetraether), to derive absolute (sea surface) temperature values and to evaluate the relative contribution of soil organic matter versus marine organic matter, respectively. We will present the state-of-the-art of the methodology applied, discussing its advantages and limitations, and the results so far obtained from the analysis of 60 samples from core AND-2A covering the Miocene Climatic Optimum (and the Mid-late Miocene transition) and of 20 pilot samples from core AND-1B covering the late Pliocene.

Background Equatorial Astronomical Measurements Focal Plane Assembly (Refurbished HI STAR SOUTH)

DTIC Science & Technology

1984-09-01

Subassembly RPT41412 MOSFETs during assembly and test. The old and new designs are shown in Fig- ure 7. The copper webs between the first and second and...machined in the remaining webs be- tween the detector recesses and through a small hole drilled through the frame to connect the traces of all four...gold wirebond routed through a notch machined in the frame web between one of the detector recesses and the board recess. The sap- phire support

Method and system for advancement of a borehole using a high power laser

DOE Office of Scientific and Technical Information (OSTI.GOV)

Moxley, Joel F.; Land, Mark S.; Rinzler, Charles C.

2014-09-09

There is provided a system, apparatus and methods for the laser drilling of a borehole in the earth. There is further provided with in the systems a means for delivering high power laser energy down a deep borehole, while maintaining the high power to advance such boreholes deep into the earth and at highly efficient advancement rates, a laser bottom hole assembly, and fluid directing techniques and assemblies for removing the displaced material from the borehole.

Line-frequency doubling of directed self-assembly patterns for single-digit bit pattern media lithography

NASA Astrophysics Data System (ADS)

Patel, K. C.; Ruiz, R.; Lille, J.; Wan, L.; Dobiz, E.; Gao, H.; Robertson, N.; Albrecht, T. R.

2012-03-01

Directed self-assembly is emerging as a promising technology to define sub-20nm features. However, a straightforward path to scale block copolymer lithography to single-digit fabrication remains challenging given the diverse material properties found in the wide spectrum of self-assembling materials. A vast amount of block copolymer research for industrial applications has been dedicated to polystyrene-b-methyl methacrylate (PS-b-PMMA), a model system that displays multiple properties making it ideal for lithography, but that is limited by a weak interaction parameter that prevents it from scaling to single-digit lithography. Other block copolymer materials have shown scalability to much smaller dimensions, but at the expense of other material properties that could delay their insertion into industrial lithographic processes. We report on a line doubling process applied to block copolymer patterns to double the frequency of PS-b-PMMA line/space features, demonstrating the potential of this technique to reach single-digit lithography. We demonstrate a line-doubling process that starts with directed self-assembly of PS-b-PMMA to define line/space features. This pattern is transferred into an underlying sacrificial hard-mask layer followed by a growth of self-aligned spacers which subsequently serve as hard-masks for transferring the 2x frequency doubled pattern to the underlying substrate. We applied this process to two different block copolymer materials to demonstrate line-space patterns with a half pitch of 11nm and 7nm underscoring the potential to reach single-digit critical dimensions. A subsequent patterning step with perpendicular lines can be used to cut the fine line patterns into a 2-D array of islands suitable for bit patterned media. Several integration challenges such as line width control and line roughness are addressed.

Taming a wild geothermal research well in yellowstone national park

USGS Publications Warehouse

Fournier, Robert O.; Pisto, Larry M.; Howell, Bruce B.; Hutchnson, Roderick A.; ,

1993-01-01

In November 1992 the valve at the top of a U.S. Geological Survey drill hole in Yellowstone National Park parted from the casting as a result of corrosion. This allowed uncontrolled venting of boiling water and steam from the well at an estimated liquid flow rate of about 25-50 gallons per minute. A flow diverter assembly was designed, fabricated and installed on the well within 16 days, which allowed drill rods to be safely stripped into the well through on annular Blow-Out Preventer. Once this was accomplished it was a relatively routine matter to set a packer in the casting and cement the well shut permanently. The drill hole was brought under control and cemented shut within 18 days of the wellhead failure at a total cost of $47,066, which was about $5,000 less than anticipated.

Directed self-assembly of high-chi block copolymer for nano fabrication of bit patterned media via solvent annealing

NASA Astrophysics Data System (ADS)

Xiong, Shisheng; Chapuis, Yves-Andre; Wan, Lei; Gao, He; Li, Xiao; Ruiz, Ricardo; Nealey, Paul F.

2016-10-01

We report the formation of nanoimprint master templates that can be used for the fabrication of bit patterned media (BPM). The template was formed by directed self-assembly, with solvent annealing, of a symmetric ABA triblock copolymer to form perpendicularly oriented lamellae on chemical patterns. We used a high-χ block copolymer, poly(2-vinyl pyridine)-block-polystyrene-block-poly(2-vinyl pyridine) to achieve smaller feature sizes than are possible with polystyrene-block-poly(methyl methacrylate). The work shows that triblock copolymers can provide a large processing window in terms of pitch commensurability. Using block-selective infiltration (atomic layer deposition with sequential long soaking/purge cycles), an alumina composite with high etch resistance was specifically incorporated into the polar and hydrophilic P2VP domains. Subsequently, the surface pattern was successfully transferred into underlying Si substrates by etching with a fluorine-containing plasma to create a nanoimprint master. The line/space pattern of the nanoimprint master met the BPM fabrication requirement of defectivity <10-3. For demonstration purposes, the nanoimprint master was used to imprint a replica pattern of photoresist on a quartz wafer.

Intraoperative reduction of the scapular body--a technical trick.

PubMed

Bartonícek, Jan; Fric, Vladimír; Tucek, Michal

2009-04-01

When internal fixation of the scapular neck and body fractures is performed, a problem may occur with reduction and retention of position of the lateral border of the scapula during surgery. For this purpose, the authors have developed their own technique of stabilization using a K-wire in a novel way. The technique is indicated in a 2-part shear unstable fracture of the lateral border. It cannot be used in fractures with an intercalated segment. A 2.5-mm drill bit is used to drill a 1.5-cm deep hole into the "medullary cavity" of each of the 2 fragments of the lateral border. A K-wire, 1.5 mm in diameter and 2.5-cm long, is inserted into the distal fragment. The protruding end of the K-wire is inserted into the hole in the proximal fragment. This intramedullary peg helps to maintain reduction and keeps both fragments stable. Subsequently, the lateral border is stabilized with a 3.5-mm reconstruction plate. This technique is quite simple and allows for a temporary stabilization of fragments without compromising the subsequent fixation by plate screws.

Nanowire nanocomputer as a finite-state machine.

PubMed

Yao, Jun; Yan, Hao; Das, Shamik; Klemic, James F; Ellenbogen, James C; Lieber, Charles M

2014-02-18

Implementation of complex computer circuits assembled from the bottom up and integrated on the nanometer scale has long been a goal of electronics research. It requires a design and fabrication strategy that can address individual nanometer-scale electronic devices, while enabling large-scale assembly of those devices into highly organized, integrated computational circuits. We describe how such a strategy has led to the design, construction, and demonstration of a nanoelectronic finite-state machine. The system was fabricated using a design-oriented approach enabled by a deterministic, bottom-up assembly process that does not require individual nanowire registration. This methodology allowed construction of the nanoelectronic finite-state machine through modular design using a multitile architecture. Each tile/module consists of two interconnected crossbar nanowire arrays, with each cross-point consisting of a programmable nanowire transistor node. The nanoelectronic finite-state machine integrates 180 programmable nanowire transistor nodes in three tiles or six total crossbar arrays, and incorporates both sequential and arithmetic logic, with extensive intertile and intratile communication that exhibits rigorous input/output matching. Our system realizes the complete 2-bit logic flow and clocked control over state registration that are required for a finite-state machine or computer. The programmable multitile circuit was also reprogrammed to a functionally distinct 2-bit full adder with 32-set matched and complete logic output. These steps forward and the ability of our unique design-oriented deterministic methodology to yield more extensive multitile systems suggest that proposed general-purpose nanocomputers can be realized in the near future.

Nanowire nanocomputer as a finite-state machine

PubMed Central

Yao, Jun; Yan, Hao; Das, Shamik; Klemic, James F.; Ellenbogen, James C.; Lieber, Charles M.

2014-01-01

Implementation of complex computer circuits assembled from the bottom up and integrated on the nanometer scale has long been a goal of electronics research. It requires a design and fabrication strategy that can address individual nanometer-scale electronic devices, while enabling large-scale assembly of those devices into highly organized, integrated computational circuits. We describe how such a strategy has led to the design, construction, and demonstration of a nanoelectronic finite-state machine. The system was fabricated using a design-oriented approach enabled by a deterministic, bottom–up assembly process that does not require individual nanowire registration. This methodology allowed construction of the nanoelectronic finite-state machine through modular design using a multitile architecture. Each tile/module consists of two interconnected crossbar nanowire arrays, with each cross-point consisting of a programmable nanowire transistor node. The nanoelectronic finite-state machine integrates 180 programmable nanowire transistor nodes in three tiles or six total crossbar arrays, and incorporates both sequential and arithmetic logic, with extensive intertile and intratile communication that exhibits rigorous input/output matching. Our system realizes the complete 2-bit logic flow and clocked control over state registration that are required for a finite-state machine or computer. The programmable multitile circuit was also reprogrammed to a functionally distinct 2-bit full adder with 32-set matched and complete logic output. These steps forward and the ability of our unique design-oriented deterministic methodology to yield more extensive multitile systems suggest that proposed general-purpose nanocomputers can be realized in the near future. PMID:24469812

Deformation Analyses and Lithologic Characterization in Overpressured Basins Based on Logging While Drilling and Wireline Results from the Gulf of Mexico

NASA Astrophysics Data System (ADS)

Iturrino, G. J.; Pirmez, C.; Moore, J. C.; Reichow, M. K.; Dugan, B. E.; Sawyer, D. E.; Flemings, P. B.; Shipboard Scientific Party, I.

2005-12-01

IODP Expedition 308 drilled transects along the Brazos-Trinity IV and Ursa Basins in the western and eastern Gulf of Mexico, respectively, for examining how sedimentation, overpressure, fluid flow, and deformation are coupled in passive margin settings. A total of eight holes were logged using either logging while drilling (LWD) or wireline techniques to evaluate the controls on slope stability, understand the timing of sedimentation and slumping, establish the petrophysical properties of shallow sediments, and provide a better understanding of turbidite systems. Overall, the log responses vary for the different lithostratigraphic units and associated regional seismic reflectors. The data acquired also make bed-to-bed correlation between sites possible, which is valuable for the study of sandy turbidites and studies of regional deformation. The thick sedimentary successions drilled at these basins show records of the evolution of channel-levee systems composed of low relief channels that were incapable of confining the turbidity currents causing an overspill of sand and silt. In addition, mass transport deposits at shallow depths, and transitions between interbedded silt, sand, and mud units are common features identified in many of the downhole logging data. In the Ursa Basin sediments, resistivity-at-the-bit images show significant deformation of the overlying hemipelagic drape and distal turbidites that were drilled in these areas. Numerous dipping beds throughout these intervals with dips ranging from 5 to 55 degrees confirm core observations. Steeply deformed beds, with dips as high as 65 degrees, and folded and faulted beds suggest down slope remobilization as mass-transport deposits. Resistivity images also show evidence of these mass-transport deposits where steep dips and folds suggest the presence of overturned beds within a series of cyclic intervals that we interpret as a succession of sand-silt-mud lamina. Preliminary structural analyses suggest that many of the deformation features trend in an E-W direction with the majority dipping to the north.

Drilling into Magma: Experiences at Kīlauea Iki Lava Lake, Hawaii

NASA Astrophysics Data System (ADS)

Helz, R. L.

2017-12-01

Several historic lava lakes (1959 Kīlauea Iki, 1963 Alae, and 1965 Makaopuhi) were drilled in the 20th century, and molten core recovered from them. Kīlauea Iki lava lake, the most extensively studied, was drilled in 1960-62, 1967, 1965, 1976, 1979, 1981 and 1988. A total of 1400 m feet of core was recovered, about 210 m of which was partially molten. The melt fraction varied from near zero to 40-45% by volume, with higher fractions in glassy ooze from below the crust/melt interface. Most of the 1960-1979 drill holes terminated in pre-existing melt-rich internal differentiates; the later (1981, 1988) drill holes were mostly stopped arbitrarily. When melt was reached and the string backed off to wireline the last interval of core, black glassy ooze immediately moved up the borehole. Repeated re-entry and ooze recovery never exhausted the melt-rich sources. The first deep hole that did not hit melt was KI79-1, which was stopped at 62.2 m after recovering 12 m of molten mush. Here the uncased drill hole backfilled not with black glassy ooze but with olivine-rich, partly crystalline mush. The first redrilled core (recovered between 50.8 and 53.9 m), which moved up over a period of 16 days after termination of the original hole, underwent extensive separation of melt from crystals as it flowed upward. After this interval was pulled, drilling resumed with the bottom of the hole at 52.9 m, and uniform olivine-rich mush was recovered from 52.9-54.25 m. Drilling resumed once more at 52.9 m and a further 3 m of ooze recovered. The bit reached a depth of 55.4 m when the core barrel was full, suggesting that the crystal-rich mush was rising into the core barrel spontaneously during drilling. The three cores recovered in reentering KI79-1 show the effect of unloading the confining pressure on mush layers, with melt moving toward the low-pressure area (the bottom of the hole) relative to crystals. All of the crystal-rich mushes are more melt-rich than the original core, with elevated TiO2, K2O and P2O5 levels at the same bulk MgO content. Grain-to-grain contacts were progressively eroded in the melt-inflated mushes, so that the mushes had no internal cohesion. Although their melt contents never reached 50% by volume, they were extremely mobile, rising into the drill hole in minutes rather than the days required for the initial backfilling of the hole.

The 50-Minute Robot.

ERIC Educational Resources Information Center

Buckland, Miram R.

1985-01-01

Sixth graders built working "robots" (or grasping bars) for remote control use during a unit on simple mechanics. Steps for making a robot are presented, including: cutting the wood, drilling and nailing, assembling the jaws, and making them work. The "jaws," used to pick up objects, illustrate principles of levers. (DH)

Low Cost Electrode Assembly for EEG Recordings in Mice

PubMed Central

Vogler, Emily C.; Flynn, Daniel T.; Busciglio, Federico; Bohannan, Ryan C.; Tran, Alison; Mahavongtrakul, Matthew; Busciglio, Jorge A.

2017-01-01

Wireless electroencephalography (EEG) of small animal subjects typically utilizes miniaturized EEG devices which require a robust recording and electrode assembly that remains in place while also being well-tolerated by the animal so as not to impair the ability of the animal to perform normal living activities or experimental tasks. We developed simple and fast electrode assembly and method of electrode implantation using electrode wires and wire-wrap technology that provides both higher survival and success rates in obtaining recordings from the electrodes than methods using screws as electrodes. The new wire method results in a 51% improvement in the number of electrodes that successfully record EEG signal. Also, the electrode assembly remains affixed and provides EEG signal for at least a month after implantation. Screws often serve as recording electrodes, which require either drilling holes into the skull to insert screws or affixing screws to the surface of the skull with adhesive. Drilling holes large enough to insert screws can be invasive and damaging to brain tissue, using adhesives may interfere with conductance and result in a poor signal, and soldering screws to wire leads results in fragile connections. The methods presented in this article provide a robust implant that is minimally invasive and has a significantly higher success rate of electrode implantation. In addition, the implant remains affixed and produces good recordings for over a month, while using economical, easily obtained materials and skills readily available in most animal research laboratories. PMID:29184480

Low Cost Electrode Assembly for EEG Recordings in Mice.

PubMed

Vogler, Emily C; Flynn, Daniel T; Busciglio, Federico; Bohannan, Ryan C; Tran, Alison; Mahavongtrakul, Matthew; Busciglio, Jorge A

2017-01-01

Wireless electroencephalography (EEG) of small animal subjects typically utilizes miniaturized EEG devices which require a robust recording and electrode assembly that remains in place while also being well-tolerated by the animal so as not to impair the ability of the animal to perform normal living activities or experimental tasks. We developed simple and fast electrode assembly and method of electrode implantation using electrode wires and wire-wrap technology that provides both higher survival and success rates in obtaining recordings from the electrodes than methods using screws as electrodes. The new wire method results in a 51% improvement in the number of electrodes that successfully record EEG signal. Also, the electrode assembly remains affixed and provides EEG signal for at least a month after implantation. Screws often serve as recording electrodes, which require either drilling holes into the skull to insert screws or affixing screws to the surface of the skull with adhesive. Drilling holes large enough to insert screws can be invasive and damaging to brain tissue, using adhesives may interfere with conductance and result in a poor signal, and soldering screws to wire leads results in fragile connections. The methods presented in this article provide a robust implant that is minimally invasive and has a significantly higher success rate of electrode implantation. In addition, the implant remains affixed and produces good recordings for over a month, while using economical, easily obtained materials and skills readily available in most animal research laboratories.

Pulsed plasma solid propellant microthruster for the synchronous meteorological satellite. Task 4: Engineering model fabrication and test report

NASA Technical Reports Server (NTRS)

Guman, W. J. (Editor)

1972-01-01

Two flight prototype solid propellant pulsed plasma microthruster propulsion systems for the SMS satellite were fabricated, assembled and tested. The propulsion system is a completely self contained system requiring only three electrical inputs to operate: a 29.4 volt power source, a 28 volt enable signal and a 50 millsec long command fire signal that can be applied at any rate from 50 ppm to 110 ppm. The thrust level can be varied over a range 2.2 to 1 at constant impulse bit amplitude. By controlling the duration of the 28 volt enable either steady state thrust or a series of discrete impulse bits can be generated. A new technique of capacitor charging was implemented to reduce high voltage stress on energy storage capacitors.

Ultrasonic Welding of Graphite/Thermoplastic Composite

NASA Technical Reports Server (NTRS)

Hardy, S. S.; Page, D. B.

1982-01-01

Ultrasonic welding of graphite/thermoplastic composite materials eliminates need for fasteners (which require drilling or punching, add weight, and degrade stiffness) and can be totally automated in beam fabrication and assembly jigs. Feasibility of technique has been demonstrated in laboratory tests which show that neither angular orientation nor vacuum affect weld quality.

DOE Office of Scientific and Technical Information (OSTI.GOV)

Grubb, Daryl L.; Faircloth, Brian O.; Zediker, Mark S.

A high power laser drilling system utilizing an electric motor laser bottom hole assembly. A high power laser beam travels within the electric motor for performing a laser operation. A system includes a down hole electrical motor having a hollow rotor for conveying a high power laser beam having a wavelength less than 1060 nm through the electrical motor.

30 CFR 18.32 - Fastenings-additional requirements.

Code of Federal Regulations, 2014 CFR

2014-07-01

... preclude improper assembly. (d) Holes for fastenings shall not penetrate to the interior of an explosion...-inch of stock shall be left at the center of the bottom of each hole drilled for fastenings. (f...-tensile strength fastening(s) specified by the applicant. (i) Coil-thread inserts, if used in holes for...