Athermal brittle-to-ductile transition in amorphous solids.

PubMed

Dauchot, Olivier; Karmakar, Smarajit; Procaccia, Itamar; Zylberg, Jacques

2011-10-01

Brittle materials exhibit sharp dynamical fractures when meeting Griffith's criterion, whereas ductile materials blunt a sharp crack by plastic responses. Upon continuous pulling, ductile materials exhibit a necking instability that is dominated by a plastic flow. Usually one discusses the brittle to ductile transition as a function of increasing temperature. We introduce an athermal brittle to ductile transition as a function of the cutoff length of the interparticle potential. On the basis of extensive numerical simulations of the response to pulling the material boundaries at a constant speed we offer an explanation of the onset of ductility via the increase in the density of plastic modes as a function of the potential cutoff length. Finally we can resolve an old riddle: In experiments brittle materials can be strained under grip boundary conditions and exhibit a dynamic crack when cut with a sufficiently long initial slot. Mysteriously, in molecular dynamics simulations it appeared that cracks refused to propagate dynamically under grip boundary conditions, and continuous pulling was necessary to achieve fracture. We argue that this mystery is removed when one understands the distinction between brittle and ductile athermal amorphous materials.

Continentward-Dipping Normal Faults, Boudinage and Ductile Shear at Rifted Passive Margins

NASA Astrophysics Data System (ADS)

Clerc, C. N.; Ringenbach, J. C.; Jolivet, L.; Ballard, J. F.

2017-12-01

Deep structures resulting from the rifting of the continental crust are now well imaged by seismic profiles. We present a series of recent industrial profiles that allow the identification of various rift-related geological processes such as crustal boudinage, ductile shear of the base of the crust and low-angle detachment faulting. Along both magma-rich and magma-poor rifted margins, we observe clear indications of ductile deformation of the deep continental crust. Large-scale shallow dipping shear zones are identified with a top-to-the-continent sense of shear. This sense of shear is consistent with the activity of the Continentward-Dipping Normal Faults (CDNF) that accommodate the extension in the upper crust. This pattern is responsible for an oceanward migration of the deformation and of the associated syn-tectonic deposits (sediments and/or volcanics). We discuss the origin of the Continentward-Dipping Normal Faults (CDNF) and investigate their implications and the effect of sediment thermal blanketing on crustal rheology. In some cases, low-angle shear zones define an anastomosed pattern that delineates boudin-like structures that seem to control the position and dip of upper crustal normal faults. We present some of the most striking examples from several locations (Uruguay, West Africa, South China Sea…), and discuss their rifting histories that differ from the classical models of oceanward-dipping normal faults.

DUCTILE-PHASE TOUGHENED TUNGSTEN FOR PLASMA-FACING MATERIALS IN FUSION REACTORS

DOE Office of Scientific and Technical Information (OSTI.GOV)

Henager, Charles H.; Setyawan, Wahyu; Roosendaal, Timothy J.

2017-05-01

Tungsten (W) and W-alloys are the leading candidates for plasma-facing components in nuclear fusion reactor designs because of their high melting point, strength retention at high temperatures, high thermal conductivity, and low sputtering yield. However, tungsten is brittle and does not exhibit the required fracture toughness for licensing in nuclear applications. A promising approach to increasing fracture toughness of W-alloys is by ductile-phase toughening (DPT). In this method, a ductile phase is included in a brittle matrix to prevent on inhibit crack propagation by crack blunting, crack bridging, crack deflection, and crack branching. Model examples of DPT tungsten are exploredmore » in this study, including W-Cu and W-Ni-Fe powder product composites. Three-point and four-point notched and/or pre-cracked bend samples were tested at several strain rates and temperatures to help understand deformation, cracking, and toughening in these materials. Data from these tests are used for developing and calibrating crack-bridging models. Finite element damage mechanics models are introduced as a modeling method that appears to capture the complexity of crack growth in these materials.« less

Damage in gamma titanium aluminides due to small particle impacts

NASA Astrophysics Data System (ADS)

Stief, P. S.; Rubal, M. P.; Gray, G. T., III; Pereiras, J. M.

1998-10-01

Initiation of cracking due to small particle impacts on low ductility intermetallics is investigated experimentally and theoretically. The gamma titanium aluminide alloys of interest which are being considered for elevated temperature structural applications in aircraft engines exhibit tensile ductilities on the order of 1-2%. Cracking due to any source, including small particle impacts, is of concern given the rapid growth of cracks in fatigue. This investigation focuses on a model geometry which reproduces the rear face cracking that is induced by a small particle impinging on an air foil leading edge. Small steel spheres are projected onto thin plates at velocities ranging from 76 to 305 ms ; cracking is thereby induced on the rear surface of the plates. Through finite element analyses of the dynamic impact event and some analytical estimates, we examine the hypothesis that crack initiation due to small particle impacts can be correlated with material ductility and with the severity and spatial extent of the straining during the impact event. In addition, with the use of static indentation tests in which similar strain distributions are present, some insight is gained into the difference in ductility between high and low strain rates. 1998 Elsevier Science Ltd.

The effect of pre-stress cycles on fatigue crack growth - An analysis of crack growth mechanism. [in Al alloy plates

NASA Technical Reports Server (NTRS)

Kang, T. S.; Liu, H. W.

1974-01-01

Cyclic prestress increases subsequent fatigue crack growth rate in 2024-T351 aluminum alloy. This increase in growth rate, caused by the prestress, and the increased rate, caused by temper embrittlement as observed by Ritchie and Knott (1973), cannot be explained by the crack tip blunting model alone. Each fatigue crack increment consists of two components, a brittle and a ductile component. They are controlled by the ductility of the material and its cyclic yield strength, respectively.

RECENT PROGRESS IN THE FABRICATION AND CHARACTERIZATION OF DUCTILE-PHASE-TOUGHENED TUNGSTEN LAMINATES FOR PLASMA-FACING MATERIALS

DOE Office of Scientific and Technical Information (OSTI.GOV)

Cunningham, Kevin; Odette, G Robert; Fields, Kirk A.

2015-09-23

A promising approach to increasing the fracture toughness of W-alloys is ductile-phase toughening (DPT). A ductile phase reinforcement in a brittle matrix increases toughness primarily by crack bridging. A W-Cu laminate was fabricated and the properties of the constituent metals were characterized along with those for the composite. Development of a design model for large-scale crack bridging continued.

Unified risk analysis of fatigue failure in ductile alloy components during all three stages of fatigue crack evolution process.

PubMed

Patankar, Ravindra

2003-10-01

Statistical fatigue life of a ductile alloy specimen is traditionally divided into three stages, namely, crack nucleation, small crack growth, and large crack growth. Crack nucleation and small crack growth show a wide variation and hence a big spread on cycles versus crack length graph. Relatively, large crack growth shows a lesser variation. Therefore, different models are fitted to the different stages of the fatigue evolution process, thus treating different stages as different phenomena. With these independent models, it is impossible to predict one phenomenon based on the information available about the other phenomenon. Experimentally, it is easier to carry out crack length measurements of large cracks compared to nucleating cracks and small cracks. Thus, it is easier to collect statistical data for large crack growth compared to the painstaking effort it would take to collect statistical data for crack nucleation and small crack growth. This article presents a fracture mechanics-based stochastic model of fatigue crack growth in ductile alloys that are commonly encountered in mechanical structures and machine components. The model has been validated by Ray (1998) for crack propagation by various statistical fatigue data. Based on the model, this article proposes a technique to predict statistical information of fatigue crack nucleation and small crack growth properties that uses the statistical properties of large crack growth under constant amplitude stress excitation. The statistical properties of large crack growth under constant amplitude stress excitation can be obtained via experiments.

A review on ductile mode cutting of brittle materials

NASA Astrophysics Data System (ADS)

Antwi, Elijah Kwabena; Liu, Kui; Wang, Hao

2018-06-01

Brittle materials have been widely employed for industrial applications due to their excellent mechanical, optical, physical and chemical properties. But obtaining smooth and damage-free surface on brittle materials by traditional machining methods like grinding, lapping and polishing is very costly and extremely time consuming. Ductile mode cutting is a very promising way to achieve high quality and crack-free surfaces of brittle materials. Thus the study of ductile mode cutting of brittle materials has been attracting more and more efforts. This paper provides an overview of ductile mode cutting of brittle materials including ductile nature and plasticity of brittle materials, cutting mechanism, cutting characteristics, molecular dynamic simulation, critical undeformed chip thickness, brittle-ductile transition, subsurface damage, as well as a detailed discussion of ductile mode cutting enhancement. It is believed that ductile mode cutting of brittle materials could be achieved when both crack-free and no subsurface damage are obtained simultaneously.

The effect of crack blunting on the competition between dislocation nucleation and cleavage

NASA Astrophysics Data System (ADS)

Fischer, Lisa L.; Beltz, Glenn E.

2001-03-01

To better understand the ductile versus brittle fracture behavior of crystalline materials, attention should be directed towards physically realistic crack geometries. Currently, continuum models of ductile versus brittle behavior are typically based on the analysis of a pre-existing sharp crack in order to use analytical solutions for the stress fields around the crack tip. This paper examines the effects of crack blunting on the competition between dislocation nucleation and atomic decohesion using continuum methods. We accomplish this by assuming that the crack geometry is elliptical, which has the primary advantage that the stress fields are available in closed form. These stress field solutions are then used to calculate the thresholds for dislocation nucleation and atomic decohesion. A Peierls-type framework is used to obtain the thresholds for dislocation nucleation, in which the region of the slip plane ahead of the crack develops a distribution of slip discontinuity prior to nucleation. This slip distribution increases as the applied load is increased until an instability is reached and the governing integral equation can no longer be solved. These calculations are carried out for various crack tip geometries to ascertain the effects of crack tip blunting. The thresholds for atomic decohesion are calculated using a cohesive zone model, in which the region of the crack front develops a distribution of opening displacement prior to atomic decohesion. Again, loading of the elliptical crack tip eventually results in an instability, which marks the onset of crack advance. These calculations are carried out for various crack tip geometries. The results of these separate calculations are presented as the critical energy release rates versus the crack tip radius of curvature for a given crack length. The two threshold curves are compared simultaneously to determine which failure mode is energetically more likely at various crack tip curvatures. From these comparisons, four possible types of material fracture behavior are identified: intrinsically brittle, quasi-brittle, intrinsically ductile, and quasi-ductile. Finally, real material examples are discussed.

Dynamic ductile fracture of a central crack

NASA Technical Reports Server (NTRS)

Tsai, Y. M.

1976-01-01

A central crack, symmetrically growing at a constant speed in a two dimensional ductile material subject to uniform tension at infinity, is investigated using the integral transform methods. The crack is assumed to be the Dugdale crack, and the finite stress condition at the crack tip is satisfied during the propagation of the crack. Exact expressions of solution are obtained for the finite stress condition at the crack tip, the crack shape, the crack opening displacement, and the energy release rate. All those expressions are written as the product of explicit dimensional quantities and a nondimensional dynamic correction function. The expressions reduce to the associated static results when the crack speed tends to zero, and the nondimensional dynamic correction functions were calculated for various values of the parameter involved.

On the influence of microscale inertia on dynamic ductile crack extension

NASA Astrophysics Data System (ADS)

Jacques, N.; Mercier, S.; Molinari, A.

2012-08-01

The present paper is devoted to the modelling of damage by micro-voiding in ductile solids under dynamic loading conditions. Using a dynamic homogenization procedure, a constitutive damage model accounting for inertial effects due to void growth (microscale inertia or micro-inertia) has been developed. The role played by microscale inertia in dynamic ductile crack growth is investigated with the use of the proposed micromechanical modelling. It is found that micro-inertia has a significant influence on the fracture behaviour. Micro-inertia limits the velocity at which cracks propagate. It also contributes to increase the apparent dynamic toughness of the material.

Crack instability analysis methods for leak-before-break program in piping systems

DOE Office of Scientific and Technical Information (OSTI.GOV)

Mattar Neto, M.; Maneschy, E.; Nobrega, P.G.B. da

1995-11-01

The instability evaluation of cracks in piping systems is a step that is considered when a high-energy line is investigated in a leak-before-break (LBB) program. Different approaches have been used to assess stability of cracks: (a) local flow stress (LFS); (b) limit load (LL); (c) elastic-plastic fracture mechanics (EPFM) as J-integral versus tearing modulus (J-T) analysis. The first two methods are used for high ductile materials, when it is assumed that remaining ligament of the cracked pipe section becomes fully plastic prior to crack extension. EPFM is considered for low ductile piping when the material reaches unstable ductile tearing priormore » to plastic collapse in the net section. In this paper the LFS, LL and EPFM J-T methodologies were applied to calculate failure loads in circumferential through-wall cracked pipes with different materials, geometries and loads. It presents a comparison among the results obtained from the above three formulations and also compares them with experimental data available in the literature.« less

Stress Corrosion Cracking Behavior of Multipass TIG-Welded AA2219 Aluminum Alloy in 3.5 wt pct NaCl Solution

NASA Astrophysics Data System (ADS)

Venugopal, A.; Sreekumar, K.; Raja, V. S.

2012-09-01

The stress corrosion cracking (SCC) behavior of the AA2219 aluminum alloy in the single-pass (SP) and multipass (MP) welded conditions was examined and compared with that of the base metal (BM) in 3.5 wt pct NaCl solution using a slow-strain-rate technique (SSRT). The reduction in ductility was used as a parameter to evaluate the SCC susceptibility of both the BM and welded joints. The results showed that the ductility ratio ( ɛ NaCl/( ɛ air) was 0.97 and 0.96, respectively, for the BM and MP welded joint, and the same was marginally reduced to 0.9 for the SP welded joint. The fractographic examination of the failed samples revealed a typical ductile cracking morphology for all the base and welded joints, indicating the good environmental cracking resistance of this alloy under all welded conditions. To understand the decrease in the ductility of the SP welded joint, preexposure SSRT followed by microstructural observations were made, which showed that the decrease in ductility ratio of the SP welded joint was caused by the electrochemical pitting that assisted the nucleation of cracks in the form of corrosion induced mechanical cracking rather than true SCC failure of the alloy. The microstructural examination and polarization tests demonstrated a clear grain boundary (GB) sensitization of the PMZ, resulting in severe galvanic corrosion of the SP weld joint, which initiated the necessary conditions for the localized corrosion and cracking along the PMZ. The absence of PMZ and a refined fusion zone (FZ) structure because of the lesser heat input and postweld heating effect improved the galvanic corrosion resistance of the MP welded joint greatly, and thus, failure occurred along the FZ.

The Application of a Nonlinear Fracture Mechanics Parameter to Ductile Fatigue Crack Growth

DTIC Science & Technology

1982-12-01

ADAl I4~ � AFWAL-TR-83-4023 0 THE APPLICATION OF A NONLINEAR FRACTURE MECHANICS PARAMETER TO DUCTILE FATIGUE CRACK GROW4TH University of Dayton...SubtSle) S. TYPE OF REPORT & PERIOD COVERED The Application of a Nonlinear Fracture Final Report Mechanics Parameter to Ductile Fatigue Sept. 1978...5, and 6. To date, no single elastic-plastic fracture mechanics ( EPFM ) "type parameter has achieved universal acceptance for its corre- lation

Ductile fracture theories for pressurised pipes and containers

NASA Technical Reports Server (NTRS)

Erdogan, F.

1976-01-01

Two mechanisms of fracture are distinguished. Plane strain fractures occur in materials which do not undergo large-scale plastic deformations prior to and during a possible fracture deformation. Plane stress or high energy fractures are generally accompanied by large inelastic deformations. Theories for analyzing plane stress are based on the concepts of critical crack opening stretch, K(R) characterization, J-integral, and plastic instability. This last is considered in some detail. The ductile fracture process involves fracture initiation followed by a stable crack growth and the onset of unstable fracture propagation. The ductile fracture propagation process may be characterized by either a multiparameter (discrete) model, or some type of a resistance curve which may be considered as a continuous model expressed graphically. These models are studied and an alternative model is also proposed for ductile fractures which cannot be modeled as progressive crack growth phenomena.

Effect of Repair Welding on Electrochemical Corrosion and Stress Corrosion Cracking Behavior of TIG Welded AA2219 Aluminum Alloy in 3.5 Wt Pct NaCl Solution

NASA Astrophysics Data System (ADS)

Venugopal, A.; Sreekumar, K.; Raja, V. S.

2010-12-01

The stress corrosion cracking (SCC) behavior of AA2219 aluminum alloy in the as-welded (AW) and repair-welded (RW) conditions was examined and compared with that of the base metal (BM) in 3.5 wt pct NaCl solution using the slow strain rate technique (SSRT). The reduction in ductility was used as a parameter to evaluate the SCC susceptibility of both BM and welded joints. The results show that the ductility ratio ( ɛ NaCl/( ɛ air)) of the BM was close to one (0.97) and reduced to 0.9 for the AW joint. This value further reduced to 0.77 after carrying out one repair welding operation. However, the RW specimen exhibited higher ductility than the single-weld specimens even in 3.5 wt pct NaCl solution. SSRT results obtained using pre-exposed samples followed by post-test metallographic observations clearly showed localized pitting corrosion along the partially melted zone (PMZ), signifying that the reduction in ductility ratio of both the AW and RW joints was more due to mechanical overload failure, caused by the localized corrosion and a consequent reduction in specimen thickness, than due to SCC. Also, the RW joint exhibited higher ductility than the AW joint both in air and the environment, although SCC index (SI) for the former is lower than that of the latter. Fractographic examination of the failed samples, in general, revealed a typical ductile cracking morphology for all the base and welded joints, indicating the good environmental cracking resistance of this alloy. Microstructural examination and polarization tests further demonstrate grain boundary melting along the PMZ, and that provided the necessary electrochemical condition for the preferential cracking on that zone of the weldment.

The Remote Detection of Incipient Catastrophic Failure in Large Landslides

NASA Astrophysics Data System (ADS)

Petley, D.; Bulmer, M. H.; Murphy, W.; Mantovani, F.

2001-12-01

Landslide movement is commonly associated with brittle failure and ductile deformation. Kilburn and Petley (2001) proposed that cracking in landslides occurs due to downslope stress acting on the deforming horizon. If the assumption that a given crack event breaks a fixed distance of unbroken rock or soil the rate of cracking becomes equivalent to the number of crack events per unit time. Where crack growth (not nucleation) is occurring, the inverse rate of displacement changes linearly with time. Failure can be assumed to be the time at which displacement rates become infinitely large. Thus, for a slope heading towards catastrophic failure due to the development of a failure plane, this relationship would be linear, with the point at which failure will occur being the time when the line intercepts the x-axis. Increasing rates of deformation associated with ductile processes of crack nucleation would yield a curve with a negative gradient asymptopic to the x-axis. This hypothesis is being examined. In the 1960 movement of the Vaiont slide, Italy, although the rate of movement was accelerating, the plot of 1/deformation against time shows that it was increasing towards a steady state deformation. This movement has been associated with a low accumulated strain ductile phase of movement. In the 1963 movement event, the trend is linear. This was associated with a brittle phase of movement. A plot of 1/deformation against time for movement of the debris flow portion of the Tessina landslide (1998) shows a curve with a negative gradient asymptopic to the x-axis. This indicates that the debris flow moved as a result of ductile deformation processes. Plots of movement data for the Black Ven landslide over 1999 and 2001 also show curves that correlate with known deformation and catastrophic phases. The model results suggest there is a definable deformation pattern that is diagnostic of landslides approaching catastrophic failure. This pattern can be differentiated from landslides that are undergoing ductile deformation and those that are suffering crack nucleation.

Visual simulation of fatigue crack growth

NASA Astrophysics Data System (ADS)

Wang, Shuanzhu; Margolin, Harold; Lin, Fengbao

1998-07-01

An attempt has been made to visually simulate fatigue crack propagation from a precrack. An integrated program was developed for this purpose. The crack-tip shape was determined at four load positions in the first load cycle. The final shape was a blunt front with an “ear” profile at the precrack tip. A more general model, schematically illustrating the mechanism of fatigue crack growth and striation formation in a ductile material, was proposed based on this simulation. According to the present model, fatigue crack growth is an intermittent process; cyclic plastic shear strain is the driving force applied to both state I and II crack growth. No fracture mode transition occurs between the two stages in the present study. The crack growth direction alternates, moving up and down successively, producing fatigue striations. A brief examination has been made of the crack growth path in a ductile two-phase material.

PRELIMINARY PROGRESS IN THE DEVELOPMENT OF DUCTILE-PHASE TOUGHENED TUNGSTEN FOR PLASMA-FACING MATERIALS: DUAL-PHASE FINITE ELEMENT DAMAGE MODELS

DOE Office of Scientific and Technical Information (OSTI.GOV)

Henager, Charles H.; Nguyen, Ba Nghiep; Kurtz, Richard J.

The objective of this study is to develop a finite element continuum damage model suitable for modeling deformation, cracking, and crack bridging for W-Cu, W-Ni-Fe, and other ductile phase toughened W-composites, or more generally, any multi-phase composite structure where two or more phases undergo cooperative deformation in a composite system.

Characterization and Prediction of Cracks in Coated Materials: Direction and Length of Crack Propagation in Bimaterials

PubMed Central

Azari, Z.; Pappalettere, C.

2015-01-01

The behaviour of materials is governed by the surrounding environment. The contact area between the material and the surrounding environment is the likely spot where different forms of degradation, particularly rust, may be generated. A rust prevention treatment, like bluing, inhibitors, humidity control, coatings, and galvanization, will be necessary. The galvanization process aims to protect the surface of the material by depositing a layer of metallic zinc by either hot-dip galvanizing or electroplating. In the hot-dip galvanizing process, a metallic bond between steel and metallic zinc is obtained by immersing the steel in a zinc bath at a temperature of around 460°C. Although the hot-dip galvanizing procedure is recognized to be one of the most effective techniques to combat corrosion, cracks can arise in the intermetallic δ layer. These cracks can affect the life of the coated material and decrease the lifetime service of the entire structure. In the present paper the mechanical response of hot-dip galvanized steel submitted to mechanical loading condition is investigated. Experimental tests were performed and corroborative numerical and analytical methods were then applied in order to describe both the mechanical behaviour and the processes of crack/cracks propagation in a bimaterial as zinc-coated material. PMID:27347531

Characterization and Prediction of Cracks in Coated Materials: Direction and Length of Crack Propagation in Bimaterials.

PubMed

Pruncu, C I; Azari, Z; Casavola, C; Pappalettere, C

2015-01-01

The behaviour of materials is governed by the surrounding environment. The contact area between the material and the surrounding environment is the likely spot where different forms of degradation, particularly rust, may be generated. A rust prevention treatment, like bluing, inhibitors, humidity control, coatings, and galvanization, will be necessary. The galvanization process aims to protect the surface of the material by depositing a layer of metallic zinc by either hot-dip galvanizing or electroplating. In the hot-dip galvanizing process, a metallic bond between steel and metallic zinc is obtained by immersing the steel in a zinc bath at a temperature of around 460°C. Although the hot-dip galvanizing procedure is recognized to be one of the most effective techniques to combat corrosion, cracks can arise in the intermetallic δ layer. These cracks can affect the life of the coated material and decrease the lifetime service of the entire structure. In the present paper the mechanical response of hot-dip galvanized steel submitted to mechanical loading condition is investigated. Experimental tests were performed and corroborative numerical and analytical methods were then applied in order to describe both the mechanical behaviour and the processes of crack/cracks propagation in a bimaterial as zinc-coated material.

Dislocation dynamics modelling of the ductile-brittle-transition

NASA Astrophysics Data System (ADS)

Hennecke, Thomas; Hähner, Peter

2009-07-01

Many materials like silicon, tungsten or ferritic steels show a transition between high temperature ductile fracture with stable crack grow and high deformation energy absorption and low temperature brittle fracture in an unstable and low deformation mode, the ductile-brittle-transition. Especially in steels, the temperature transition is accompanied by a strong increase of the measured fracture toughness over a certain temperature range and strong scatter in the toughness data in this transition regime. The change in fracture modes is affected by dynamic interactions between dislocations and the inhomogeneous stress fields of notches and small cracks. In the present work a dislocation dynamics model for the ductile-brittle-transition is proposed, which takes those interactions into account. The model can explain an increase with temperature of apparent toughness in the quasi-brittle regime and different levels of scatter in the different temperature regimes. Furthermore it can predict changing failure sites in materials with heterogeneous microstructure. Based on the model, the effects of crack tip blunting, stress state, external strain rate and irradiation-induced changes in the plastic flow properties can be discussed.

Phase-field modelling of ductile fracture: a variational gradient-extended plasticity-damage theory and its micromorphic regularization

PubMed Central

Teichtmeister, S.; Aldakheel, F.

2016-01-01

This work outlines a novel variational-based theory for the phase-field modelling of ductile fracture in elastic–plastic solids undergoing large strains. The phase-field approach regularizes sharp crack surfaces within a pure continuum setting by a specific gradient damage modelling. It is linked to a formulation of gradient plasticity at finite strains. The framework includes two independent length scales which regularize both the plastic response as well as the crack discontinuities. This ensures that the damage zones of ductile fracture are inside of plastic zones, and guarantees on the computational side a mesh objectivity in post-critical ranges. PMID:27002069

Mechanisms by Which Humidity Alters Ductility.

DTIC Science & Technology

1981-09-01

development of microplasticity at the surface during fatigue, accelerating crack initiation. The role of surface oxide in determining surface ductility is...2.2 Measurement of Surface Ductility at Low Plastic Strains ......... 14 2.2.1 The Measurement of Surface Microplasticity Within Individual Grains...Rockwell International Funded Research) ............................................ 17 2.2.2 Microplasticity Results (ONR Funded Research) ........... 25

A coupled ductile fracture phase-field model for crystal plasticity

NASA Astrophysics Data System (ADS)

Hernandez Padilla, Carlos Alberto; Markert, Bernd

2017-07-01

Nowadays crack initiation and evolution play a key role in the design of mechanical components. In the past few decades, several numerical approaches have been developed with the objective to predict these phenomena. The objective of this work is to present a simplified, nonetheless representative phenomenological model to predict the crack evolution of ductile fracture in single crystals. The proposed numerical approach is carried out by merging a conventional elasto-plastic crystal plasticity model and a phase-field model modified to predict ductile fracture. A two-dimensional initial boundary value problem of ductile fracture is introduced considering a single-crystal setup and Nickel-base superalloy material properties. The model is implemented into the finite element context subjected to a quasi-static uniaxial tension test. The results are then qualitatively analyzed and briefly compared to current benchmark results in the literature.

Influence of mean stress on fatigue strength of ferritic-pearlite ductile cast iron with small defects

NASA Astrophysics Data System (ADS)

Deguchi, T.; Kim, H. J.; Ikeda, T.; Yanase, K.

2017-05-01

Because of their excellent mechanical properties, low cost and good workability, the application of ductile cast iron has been increased in various industries such as the automotive, construction and rail industries. For safety designing of the ductile cast iron component, it is necessary to understand the effect of stress ratio, R, on fatigue limit of ductile cast iron in the presence of small defects. Correspondingly in this study, rotating bending fatigue tests at R = -1 and tension-compression fatigue tests at R = -1 and 0.1 were performed by using a ferritic-pearlitic ductile cast iron. To study the effects of small defects, we introduced a small drilled hole at surface of a specimen. The diameter and depth of a drilled hole were 50, 200 and 500 μm, respectively. The non-propagating cracks emanating from graphite particles and holes edge were observed at fatigue limit, irrespective of the value of stress ratio. From the microscopic observation of crack propagation behavior, it can be concluded that the fatigue limit is determined by the threshold condition for propagation of a small crack. It was found that the effect of stress ratio on the fatigue limit of ductile cast iron with small defects can be successfully predicted based on \\sqrt {area} parameter model. Furthermore, a use of the tensile strength, σ B, instead of the Vickers hardness, HV, is effective for fatigue limit prediction.

Carbon transfer from magnesia-graphite ladle refractories to ultra-low carbon steel

NASA Astrophysics Data System (ADS)

Russo, Andrew Arthur

Ultra-low carbon steels are utilized in processes which require maximum ductility. Increases in interstitial carbon lower the ductility of steel; therefore, it is important to examine possible sources of carbon. The refractory ladle lining is one such source. Ladle refractories often contain graphite for its desirable thermal shock and slag corrosion resistance. This graphite is a possible source of carbon increase in ultra-low carbon steels. The goal of this research is to understand and evaluate the mechanisms by which carbon transfers to ultra-low carbon steel from magnesia-graphite ladle refractory. Laboratory dip tests were performed in a vacuum induction furnace under an argon atmosphere to investigate these mechanisms. Commercial ladle refractories with carbon contents between 4-12 wt% were used to investigate the effect of refractory carbon content. Slag-free dip tests and slag-containing dip tests with varying MgO concentrations were performed to investigate the influence of slag. Carbon transfer to the steel was controlled by steel penetrating into the refractory and dissolving carbon in dip tests where no slag was present. The rate limiting step for this mechanism is convective mass transport of carbon into the bulk steel. No detectable carbon transfer occurred in dip tests with 4 and 6 wt%C refractories without slag because no significant steel penetration occurred. Carbon transfer was controlled by the corrosion of refractory by slag in dip tests where slag was present.

Testing Bonds Between Brittle And Ductile Films

NASA Technical Reports Server (NTRS)

Wheeler, Donald R.; Ohsaki, Hiroyuki

1989-01-01

Simple uniaxial strain test devised to measure intrinsic shear strength. Brittle film deposited on ductile stubstrate film, and combination stretched until brittle film cracks, then separates from substrate. Dimensions of cracked segments related in known way to tensile strength of brittle film and shear strength of bond between two films. Despite approximations and limitations of technique, tests show it yields semiquantitative measures of bond strengths, independent of mechanical properties of substrates, with results reproducible with plus or minus 6 percent.

Phase-field modelling of ductile fracture: a variational gradient-extended plasticity-damage theory and its micromorphic regularization.

PubMed

Miehe, C; Teichtmeister, S; Aldakheel, F

2016-04-28

This work outlines a novel variational-based theory for the phase-field modelling of ductile fracture in elastic-plastic solids undergoing large strains. The phase-field approach regularizes sharp crack surfaces within a pure continuum setting by a specific gradient damage modelling. It is linked to a formulation of gradient plasticity at finite strains. The framework includes two independent length scales which regularize both the plastic response as well as the crack discontinuities. This ensures that the damage zones of ductile fracture are inside of plastic zones, and guarantees on the computational side a mesh objectivity in post-critical ranges. © 2016 The Author(s).

Role of hydrogen on the incipient crack tip deformation behavior in α-Fe: An atomistic perspective

NASA Astrophysics Data System (ADS)

Adlakha, I.; Solanki, K. N.

2018-01-01

A crack tip in α-Fe presents a preferential trap site for hydrogen, and sufficient concentration of hydrogen can change the incipient crack tip deformation response, causing a transition from a ductile to a brittle failure mechanism for inherently ductile alloys. In this work, the effect of hydrogen segregation around the crack tip on deformation in α-Fe was examined using atomistic simulations and the continuum based Rice-Thompson criterion for various modes of fracture (I, II, and III). The presence of a hydrogen rich region ahead of the crack tip was found to cause a decrease in the critical stress intensity factor required for incipient deformation for various crack orientations and modes of fracture examined here. Furthermore, the triaxial stress state ahead of the crack tip was found to play a crucial role in determining the effect of hydrogen on the deformation behavior. Overall, the segregation of hydrogen atoms around the crack tip enhanced both dislocation emission and cleavage behavior suggesting that hydrogen has a dual role during the deformation in α-Fe.

A method for evaluating the fatigue crack growth in spiral notch torsion fracture toughness test

DOE Office of Scientific and Technical Information (OSTI.GOV)

Wang, Jy -An John; Tan, Ting

The spiral notch torsion test (SNTT) has been a recent breakthrough in measuring fracture toughness for different materials, including metals, ceramics, concrete, and polymers composites. Due to its high geometry constraint and unique loading condition, SNTT can be used to measure the fracture toughness with smaller specimens without concern of size effects. The application of SNTT to brittle materials has been proved to be successful. The micro-cracks induced by original notches in brittle materials could ensure crack growth in SNTT samples. Therefore, no fatigue pre-cracks are needed. The application of SNTT to the ductile material to generate valid toughness datamore » will require a test sample with sufficient crack length. Fatigue pre-crack growth techniques are employed to introduce sharp crack front into the sample. Previously, only rough calculations were applied to estimate the compliance evolution in the SNTT crack growth process, while accurate quantitative descriptions have never been attempted. This generates an urgent need to understand the crack evolution during the SNTT fracture testing process of ductile materials. Here, the newly developed governing equations for SNTT crack growth estimate are discussed in the paper.« less

A method for evaluating the fatigue crack growth in spiral notch torsion fracture toughness test

DOE PAGES

Wang, Jy -An John; Tan, Ting

2018-05-21

The spiral notch torsion test (SNTT) has been a recent breakthrough in measuring fracture toughness for different materials, including metals, ceramics, concrete, and polymers composites. Due to its high geometry constraint and unique loading condition, SNTT can be used to measure the fracture toughness with smaller specimens without concern of size effects. The application of SNTT to brittle materials has been proved to be successful. The micro-cracks induced by original notches in brittle materials could ensure crack growth in SNTT samples. Therefore, no fatigue pre-cracks are needed. The application of SNTT to the ductile material to generate valid toughness datamore » will require a test sample with sufficient crack length. Fatigue pre-crack growth techniques are employed to introduce sharp crack front into the sample. Previously, only rough calculations were applied to estimate the compliance evolution in the SNTT crack growth process, while accurate quantitative descriptions have never been attempted. This generates an urgent need to understand the crack evolution during the SNTT fracture testing process of ductile materials. Here, the newly developed governing equations for SNTT crack growth estimate are discussed in the paper.« less

Effect of Strain Rate on Hot Ductility Behavior of a High Nitrogen Cr-Mn Austenitic Steel

NASA Astrophysics Data System (ADS)

Wang, Zhenhua; Meng, Qing; Qu, Minggui; Zhou, Zean; Wang, Bo; Fu, Wantang

2016-03-01

18Mn18Cr0.6N steel specimens were tensile tested between 1173 K and 1473 K (900 °C and 1200 °C) at 9 strain rates ranging from 0.001 to 10 s-1. The tensile strained microstructures were analyzed through electron backscatter diffraction analysis. The strain rate was found to affect hot ductility by influencing the strain distribution, the extent of dynamic recrystallization and the resulting grain size, and dynamic recovery. The crack nucleation sites were primarily located at grain boundaries and were not influenced by the strain rate. At 1473 K (1200 °C), a higher strain rate was beneficial for grain refinement and preventing hot cracking; however, dynamic recovery appreciably occurred at 0.001 s-1 and induced transgranular crack propagation. At 1373 K (1100 °C), a high extent of dynamic recrystallization and fine new grains at medium strain rates led to good hot ductility. The strain gradient from the interior of the grain to the grain boundary increased with decreasing strain rate at 1173 K and 1273 K (900 °C and 1000 °C), which promoted hot cracking. Grain boundary sliding accompanied grain rotation and did not contribute to hot cracking.

Geochronology and Structural Studies in the Northern Ritter Range: Implications for the Tectonic History of Mesozoic Sierra Nevada Arc

NASA Astrophysics Data System (ADS)

Black, C. J.; Whitesides, A. S.; Anderson, J. L.; Culbert, K. N.; Vandeveer, M.; Cox, I. V.; Cardamone, J.; Torrez, G.; Quirk, M.; Memeti, V.; Cao, W.; Paterson, S. R.

2010-12-01

Field mapping in the Northern Ritter Range pendant, central Sierra Nevada reveals four different lithotectonic units. Unit 1, east of Gem Lake, consists of Paleozoic passive margin metasedimentary rocks. Unit 2 lies unconformably above and west and is composed of Late Triassic to Middle Jurassic rhyolitic to andesitic, clast-rich, metavolcanic rocks that are typically massive, thick bedded, relatively homogeneous. Breccias and millimeter sized plagioclase phenocrysts are common in these beds. Unit 3 west of and structurally higher than unit 2 and is composed of thinly bedded metavolcanic and metasedimentary rocks of same age. Unit 2 and Unit 3 both steeply dipping and NW striking bedding and bedding parallel foliations. Unit 4 is composed of less deformed, Cretaceous, rhyolitic to andesitic breccias and rare volcaniclastic units that are west of and unconformably above unit 3. All units are now separated by faults. The Cretaceous dextral, oblique Gem Lake shear zone reactivated the uncomformity between units 1 and 2. West of the shear zone, both the shearing and strain intensity gradually decrease, the later from >60% to 40% shortening. Unit 2 and 3 are separated by a thrust fault, with local pseudotachelite now overprinted by ductile deformation. Unit 3 and 4 are now juxtaposed along a deformed unconformity west of which strain decreases to shortening values > 30%. These host rocks are intruded by granitic to dioritic plutons preserving a wide range of internal characteristics and emplacement styles. The oldest pluton is the 100 Ma Rush Creek Granodiorite, which intruded into unit 2. The Kuna Crest (KC, 94.6 Ma), the Waugh Lake (WL, 93.6 Ma), and the Thousand Island Lake leucogranodiorites (TIL) (~94 Ma) all intrude into the unit 3. The TIL cut the unconformity between units 3 and 4. The WL pluton is possibly cut by movement between units 2 and 3. The typically NW striking steeply dipping bedding in host rock units is dramatically deflected to EW orientations along the SW margin of the KC lobe. Within the nearby WL Granodiorite, hundreds of andesitic host rock blocks, some up to hundred meter lengths suggest that stoping was an important emplacement process. Migmatitic zones occur along several pluton margins. Our observations are consistent with aspects of the Tobisch et al. (2000) paper suggesting early brittle thrusting led to rotation of beds to steep dips. However our results indicate that beds were already at near vertical dips prior to ductile shortening and well before pluton emplacement. And although regional downward flow of extrusive volcanics has certainly occurred we see evidence against previous suggestions that this downward flow was localized in pluton aureoles as plutons typically cut discordantly across already steeply dipping beds and in turn are deformed by the younger ductile deformation. Although ductile shortening may play a minor role in rotation of beds, much of the ductile deformation had to occur after beds were steeply dipping as the 100-93.5 m.y. plutons have fabrics that are continuous with ductile deformation in the host rocks.

Ductile-brittle transition of thoriated chromium.

NASA Technical Reports Server (NTRS)

Wilcox, B. A.; Veigel, N. D.; Clauer, A. H.

1972-01-01

Unalloyed chromium and chromium containing approximately 3 wt % ThO2 were prepared from powder produced by a chemical vapor deposition process. When rolled to sheet and tested in tension, it was found that the thoriated material had a lower ductile-to-brittle transition temperature (DBTT) than unalloyed chromium. This ductilizing was evident both in the as-rolled condition and after the materials had been annealed for 1 hour at 1200 C. The improved ductility in thoriated chromium may be associated with several possible mechanisms: (1) particles may disperse slip, such that critical stress or strain concentrations for crack nucleation are more difficult to achieve; (2) particles may act as dislocation sources, thus providing mobile dislocations in this normally source-poor material, in a manner similar to prestraining; and (3) particles in grain boundaries may help to transmit slip across the boundaries, thus relieving stress concentrations and inhibiting crack nucleation.

Acoustic emission analysis of crack resistance and fracture behavior of 20GL steel having the gradient microstructure and strength

NASA Astrophysics Data System (ADS)

Nikulin, S.; Nikitin, A.; Belov, V.; Rozhnov, A.; Turilina, V.; Anikeenko, V.; Khatkevich, V.

2017-07-01

The crack resistances as well as fracture behavior of 20GL steel quenched with a fast-moving water stream and having gradient microstructure and strength are analyzed. Crack resistance tests with quenched and normalized flat rectangular specimens having different cut lengths loaded by three-point bending with acoustic emission measurements have been performed. The critical J-integral has been used as the crack resistance parameter of the material. Quenching with a fast moving water stream leads to gradient (along a specimen wall thickness) strengthening of steel due to highly refined gradient microstructure formation of the troostomartensite type. Quenching with a fast-moving water stream increases crack resistance Jc , of 20GL steel by a factor of ∼ 1.5. The fracture accrues gradually with the load in the normalized specimens while the initiated crack is hindered in the variable ductility layer and further arrested in the more ductile core in the quenched specimens.

Effects of microscale inertia on dynamic ductile crack growth

NASA Astrophysics Data System (ADS)

Jacques, N.; Mercier, S.; Molinari, A.

2012-04-01

The aim of this paper is to investigate the role of microscale inertia in dynamic ductile crack growth. A constitutive model for porous solids that accounts for dynamic effects due to void growth is proposed. The model has been implemented in a finite element code and simulations of crack growth in a notched bar and in an edge cracked specimen have been performed. Results are compared to predictions obtained via the Gurson-Tvergaard-Needleman (GTN) model where micro-inertia effects are not accounted for. It is found that microscale inertia has a significant influence on the crack growth. In particular, it is shown that micro-inertia plays an important role during the strain localisation process by impeding void growth. Therefore, the resulting damage accumulation occurs in a more progressive manner. For this reason, simulations based on the proposed modelling exhibit much less mesh sensitivity than those based on the viscoplastic GTN model. Microscale inertia is also found to lead to lower crack speeds. Effects of micro-inertia on fracture toughness are evaluated.

Investigation on the Cracking Character of Jointed Rock Mass Beneath TBM Disc Cutter

NASA Astrophysics Data System (ADS)

Yang, Haiqing; Liu, Junfeng; Liu, Bolong

2018-04-01

With the purpose to investigate the influence of joint dip angle and spacing on the TBM rock-breaking efficacy and cracking behaviour, experiments that include miniature cutter head tests are carried out on sandstone rock material. In the experiment, prefabricated joints of different forms are made in rock samples. Then theoretical analysis is conducted to improve the calculating models of the fractured work and crack length of rock in the TBM process. The experimental results indicate that lower rupture angles appear for specimens with joint dip angles between 45° and 60°. Meanwhile, rock-breaking efficacy for rock mass with joint dip angles in this interval is also higher. Besides, the fracture patterns are transformed from compressive shear mode to tensile shear mode as the joint spacing decreases. As a result, failure in a greater extent is resulted for specimens with smaller joint spacings. The results above suggest that joint dip angle between 45° and 60° and joint spacing of 1 cm are the optimal rock-breaking conditions for the tested specimens. Combining the present experimental data and taking the joint dip angle and spacing into consideration, the calculating model for rock fractured work that proposed by previous scholars is improved. Finally, theoretical solution of rock median and side crack length is also derived based on the analytical method of elastoplastic invasion fracture for indenter. The result of the analytical solution is also in good agreement with the actual measured experimental result. The present study may provide some primary knowledge about the rock cracking character and breaking efficacy under different engineering conditions.

Flexural Behavior of HPFRCC Members with Inhomogeneous Material Properties.

PubMed

Shin, Kyung-Joon; Jang, Kyu-Hyeon; Choi, Young-Cheol; Lee, Seong-Cheol

2015-04-21

In this paper, the flexural behavior of High-performance Fiber-Reinforced Cementitious Composite (HPFRCC) has been investigated, especially focusing on the localization of cracks, which significantly governs the flexural behavior of HPFRCC members. From four points bending tests with HPFRCC members, it was observed that almost evenly distributed cracks formed gradually, followed by a localized crack that determined the failure of the members. In order to investigate the effect of a localized crack on the flexural behavior of HPFRCC members, an analytical procedure has been developed with the consideration of intrinsic inhomogeneous material properties of HPFRCC such as cracking and ultimate tensile strengths. From the comparison, while the predictions with homogeneous material properties overestimated flexural strength and ductility of HPFRCC members, it was found that the analysis results considering localization effect with inhomogeneous material properties showed good agreement with the test results, not only the flexural strength and ductility but also the crack widths. The test results and the developed analysis procedure presented in this paper can be usefully applied for the prediction of flexural behaviors of HPFRCC members by considering the effect of localized cracking behavior.

A brittle-ductile high- and low-angle fault related to the Kea extensional detachment (W Cyclades., Greece)

NASA Astrophysics Data System (ADS)

Rockenschaub, M.; Grasemann, B.; Iglseder, C.; Rice, A. H. N.; Schneider, D.; Zamolyi, A.

2010-05-01

Roll-back of the African Plate within the Eurasian-African collision zone since the Oligocene/Miocene led to extension in the Cyclades along low-angle normal fault zones and exhumation of rocks from near the brittle-ductile transition zone. On the island of Kea (W Cyclades), which represents such a crustal scale low-angle fault zone with top-to-SSW kinematics, remote sensing analysis of brittle fault lineaments in the Pissis area (W Kea) demonstrates two dominant strike directions: ca. NE-SW and NW-SE. From the north of Pisses southwards, the angle between the two main fault directions changes gradually from a rhombohedral geometry (ca. 50°/130° angle between faults, with the acute angle facing westwards) to an orthogonal geometry. The aim of this study is the development of this fault system. We investigate, if this fault system is related to the Miocene extension or if it is related to a later overprinting event (e.g. the opening of the Corinth) Field observations revealed that the investigated lineaments are high-angle (50-90° dip) brittle/ductile conjugate, faults. Due to the lack of marker layers offsets could only rarely be estimated. Locally centimetre thick marble layers in the greenschists suggest a displacement gradient along the faults with a maximum offset of less than 60 cm. Large displacement gradients are associated with a pronounced ductile fault drag in the host rocks. In some instances, high-angle normal faults were observed to link kinematically with low-angle, top-to-SSW brittle/ductile shear bands. Both the high- and the low-angle faults have a component of ductile shear, which is overprinted by brittle deformation mechanisms. In thin-section, polyphase mode-2 cracks are filled mainly with calcite and quartz (ultra)cataclasites, sometimes followed by further opening with fluid-related iron-rich carbonate (ankeritic) precipitation. CL analysis reveals several generations of cements, indicating multiple phases of cataclastic deformation and fluid infiltration. Ar/Ar white mica data from Pisses constrain ductile deformation to ca. 20 Ma. Since the high-angle faults show a continuum from ductile to brittle deformation, the Ar/Ar cooling ages suggest that faulting must have occurred in the Miocene. Consequently the high-angle faulting was genetically related to the SSW-directed low-angle extensional event and does not represent a later overprint related to a different kinematic event.

Numerical Experiments on Ductile Fracture in Granites

NASA Astrophysics Data System (ADS)

Regenauer-Lieb, K.; Weinberg, R. F.

2006-12-01

Ceramics and, by analogy rocks, are brittle at low temperatures, however, at high temperature and high pressure a second ductile mode of fracture based on dislocation and/or diffusion processes predominates. For ceramics 0.5-0.7 times the melting temperature suffice to create creep/ductile fracture which occurs typically after long time of deformation 104-1010 s (1). Ductile creep fractures make up for the low stress by profiting from accumulated strain and diffusion during slow creep deformation. Creep fractures typically nucleate on grain or phase boundaries, rigid or soft inclusions. Ultimately, the localized inhomogeneous damaged zone, begin to spread laterally and coalesce to create or follow a propagating shear band. The creep fracture sequence of crack nucleation, growth and coalescence relies on a mechanism of self-organization of fluids into a shear band during deformation and converts macroscopically to the crack like propagation of localized shear zones. Numerical experiments are used to test the ductile fracture hypothesis for the segregation and transfer of melts in granites. Ref: (1) C. Ghandi, M. F. Ashby, Acta Metallurgica 27, 1565 (1979).

Experimental investigation of damage behavior of RC frame members including non-seismically designed columns

NASA Astrophysics Data System (ADS)

Chen, Linzhi; Lu, Xilin; Jiang, Huanjun; Zheng, Jianbo

2009-06-01

Reinforced concrete (RC) frame structures are one of the mostly common used structural systems, and their seismic performance is largely determined by the performance of columns and beams. This paper describes horizontal cyclic loading tests of ten column and three beam specimens, some of which were designed according to the current seismic design code and others were designed according to the early non-seismic Chinese design code, aiming at reporting the behavior of the damaged or collapsed RC frame strctures observed during the Wenchuan earthquake. The effects of axial load ratio, shear span ratio, and transverse and longitudinal reinforcement ratio on hysteresis behavior, ductility and damage progress were incorporated in the experimental study. Test results indicate that the non-seismically designed columns show premature shear failure, and yield larger maximum residual crack widths and more concrete spalling than the seismically designed columns. In addition, longitudinal steel reinforcement rebars were severely buckled. The axial load ratio and shear span ratio proved to be the most important factors affecting the ductility, crack opening width and closing ability, while the longitudinal reinforcement ratio had only a minor effect on column ductility, but exhibited more influence on beam ductility. Finally, the transverse reinforcement ratio did not influence the maximum residual crack width and closing ability of the seismically designed columns.

Ductile-Phase-Toughened Tungsten for Plasma-Facing Materials

NASA Astrophysics Data System (ADS)

Cunningham, Kevin Hawkins

A variety of processing approaches were employed to fabricate ductile-phase-toughened (DPT) tungsten (W) composites. Mechanical testing and analytical modeling were used to guide composite development. This work provides a basis for further development of W composites to be used in structural divertor components of future fusion reactors. W wire was tested in tension, showing significant ductility and strength. Coatings of copper (Cu) or tungsten carbide (WC) were applied to the W wire via electrodeposition and carburization, respectively. Composites were fabricated using spark plasma sintering (SPS) to consolidate W powders together with each type of coated W wire. DPT behavior, e.g. crack arrest and crack bridging, was not observed in three-point bend testing of the sintered composites. A laminate was fabricated by hot pressing W and Cu foils together with W wires, and subsequently tested in tension. This laminate was bonded via hot pressing to thick W plate as a reinforcing layer, and the composite was tested in three-point bending. Crack arrest was observed along with some fiber pullout, but significant transverse cracking in the W plate confounded further fracture toughness analysis. The fracture toughness of thin W plate was measured in three-point bending. W plates were brazed with Cu foils to form a laminate. Crack arrest and crack bridging were observed in three-point bend tests of the laminate, and fracture resistance curves were successfully calculated for this DPT composite. An analytical model of crack bridging was developed using the basis described by Chao in previous work by the group. The model uses the specimen geometry, matrix properties, and the stress-displacement function of a ductile reinforcement ("bridging law") to calculate the fracture resistance curve (R-curve) and load-displacement curve (P-D curve) for any test specimen geometry. The code was also implemented to estimate the bridging law of an arbitrary composite using R-curve data. Finally, a parametric study was performed to quantitatively determine the necessary mechanical properties of useful toughening reinforcements for a DPT W composite. The analytical model has a broad applicability for any DPT material.

Hot tensile behaviour in silicon-killed boron microalloyed steels

NASA Astrophysics Data System (ADS)

Chown, Lesley H.; Cornish, Lesley A.

2017-10-01

Low carbon steel for drawing and cold heading applications should have low strength, high ductility and low strain ageing rates. To achieve this, nitrogen must be removed from solid solution, which can be done by low additions of boron. A wire producer had been experiencing occasional problems with severe cracking on silicon-killed, boron steel billets during continuous casting, but the solution was not obvious. Samples from four billets, each from different casts, were removed for analysis and testing. The tested steel compositions were within the specification limits, with boron to nitrogen ratios of 0.40-1.19. Hot ductility testing was performed on a Gleeble 1500 using parameters approximating the capabilities of this particular billet caster. The steel specimens were subjected to in situ melting, then cooled at a rate of 2 C.s-1 to temperatures in the range 750-1250°C, where they were then pulled to failure at a strain rate of 8x10-4 s-1. In this work, it was found that both the boron to nitrogen ratio and the manganese to sulphur ratio influenced the hot ductility and hence the crack susceptibility. Excellent hot ductility was found for B:N ratios above 1.0, which confirmed that the B:N ratio should be above a stoichiometric value of 0.8 to remove all nitrogen from solid solution. TEM analysis showed that coarse BN precipitates nucleated on other precipitates, such as (Fe,Mn)S, which have relatively low melting points, and are detrimental to hot ductility. Low Mn:S ratios of 10 - 12 were shown to promote precipitation of FeS, so a Mn:S > 14 was recommended. A narrower billet surface temperature range for straightening was recommended to prevent transverse surface cracking. Additionally, analysis of industrial casting data showed that the scrap percentage due to transverse cracking increased significantly for Mn:S < 14. An exponential decay relationship between the manganese to sulphur ratio and the average scrap percentage due to transverse cracking was derived as a simple tool to predict, and hence mitigate, scrap levels in the casting plant.

Structures associated with strike-slip faults that bound landslide elements

USGS Publications Warehouse

Fleming, R.W.; Johnson, A.M.

1989-01-01

Large landslides are bounded on their flanks and on elements within the landslides by structures analogous to strike-slip faults. We observed the formation of thwse strike-slip faults and associated structures at two large landslides in central Utah during 1983-1985. The strike-slip faults in landslides are nearly vertical but locally may dip a few degrees toward or away from the moving ground. Fault surfaces are slickensided, and striations are subparallel to the ground surface. Displacement along strike-slip faults commonly produces scarps; scarps occur where local relief of the failure surface or ground surface is displaced and becomes adjacent to higher or lower ground, or where the landslide is thickening or thinning as a result of internal deformation. Several types of structures are formed at the ground surface as a strike-slip fault, which is fully developed at some depth below the ground surface, propagates upward in response to displacement. The simplest structure is a tension crack oriented at 45?? clockwise or counterclockwise from the trend of an underlying right- or left-lateral strike-slip fault, respectively. The tension cracks are typically arranged en echelon with the row of cracks parallel to the trace of the underlying strike-slip fault. Another common structure that forms above a developing strike-slip fault is a fault segment. Fault segments are discontinuous strike-slip faults that contain the same sense of slip but are turned clockwise or counterclockwise from a few to perhaps 20?? from the underlying strike-slip fault. The fault segments are slickensided and striated a few centimeters below the ground surface; continued displacement of the landslide causes the fault segments to open and a short tension crack propagates out of one or both ends of the fault segments. These structures, open fault segments containing a short tension crack, are termed compound cracks; and the short tension crack that propagates from the tip of the fault segment is typically oriented 45?? to the trend of the underlying fault. Fault segments are also typically arranged en echelon above the upward-propagating strike-slip fault. Continued displacement of the landslide causes the ground to buckle between the tension crack portions of the compound cracks. Still more displacement produces a thrust fault on one or both limbs of the buckle fold. These compressional structures form at right angles to the short tension cracks at the tips of the fault segments. Thus, the compressional structures are bounded on their ends by one face of a tension crack and detached from underlying material by thrusting or buckling. The tension cracks, fault segments, compound cracks, folds, and thrusts are ephemeral; they are created and destroyed with continuing displacement of the landslide. Ultimately, the structures are replaced by a throughgoing strike-slip fault. At one landslide, we observed the creation and destruction of the ephemeral structures as the landslide enlarged. Displacement of a few centimeters to about a decimeter was sufficient to produce scattered tension cracks and fault segments. Sets of compound cracks with associated folds and thrusts were produced by displacements of up to 1 m, and 1 to 2 m of displacement was required to produce a throughgoing strike-slip fault. The type of first-formed structure above an upward-propagating strike-slip fault is apparently controlled by the rheology of the material. Brittle material such as dry topsoil or the compact surface of a gravel road produces echelon tension cracks and sets of tension cracks and compressional structures, wherein the cracks and compressional structures are normal to each other and 45?? to the strike-slip fault at depth. First-formed structures in more ductile material such as moist cohesive soil are fault segments. In very ductile material such as soft clay and very wet soil in swampy areas, the first-formed structure is a throughgoing strike-slip fault. There are othe

Neoarchean ductile deformation of the Northeastern North China Craton: The Shuangshanzi ductile shear zone in Qinglong, eastern Hebei, North China

NASA Astrophysics Data System (ADS)

Liu, Boran; Neubauer, Franz; Liu, Junlai; Jin, Wei; Li, Weimin; Liang, Chenyue

2017-05-01

Archean granitic gneiss domes and greenstone belts are well-preserved in eastern North China Craton (NCC), one of the oldest Archean terrains in the world. The Shuangshanzi ductile shear zone in Qinglong, eastern Hebei Province is located between an Archean granitic gneiss dome and a greenstone belt within an uplift in eastern NCC. Supracrustal rocks from the Neoarchean Shuangshanzi and Zhuzhangzi Groups, and some Archean granitic gneisses were involved in the shearing along the eastern margin. In the southern part, the narrow NE-trending shear zone dips NW with dip angles of 40-60° and, in the northern part, the shear zone dips NWN with dip angles of 70-85°. Microstructural and EBSD fabric analyses suggest that the shear zone was developed at upper greenschist facies to lower amphibolite facies conditions with deformation temperatures of 400-550 °C. LA-ICP-MS zircon U-Pb dating of mylonitized granitic rocks and undeformed quartz diorite cutting the shear zone suggest that the Shuangshanzi ductile shear zone was formed between 2550 Ma and 2452 Ma. Detailed kinematic studies of the shear zone show a clear sinistral shear sense with a slightly oblique-slip component in the northern part and a sinistral transtensional slip component in the southern part. It is therefore suggested that the shear zone was formed during the Anziling doming with respect to the down-slipping Neoarchean Shuangshanzi and Zhuzhangzi Groups. The difference in kinematics along the southern and the northern sections is interpreted to be caused by the doming with an uneven clockwise spiral rotation. The BIF-rich supracrustal rocks have higher density than their neighboring granitic gneisses, and therefore can easily sink to form synclines by sagduction processes. The sagduction is mainly triggered by gravitational inversion of high density supracrustal rocks with respect to relatively light granitic gneisses within the dome. As a result, the gneisses synchronously moved upward. A shear zone was thus developed in accommodation of the upward and downward movements. It is possible that such a tectonic model also applies to many Archean granite-greenstone terrains.

The Relationship Between Constraint and Ductile Fracture Initiation as Defined by Micromechanical Analyses

NASA Technical Reports Server (NTRS)

Panontin, Tina L.; Sheppard, Sheri D.

1994-01-01

The use of small laboratory specimens to predict the integrity of large, complex structures relies on the validity of single parameter fracture mechanics. Unfortunately, the constraint loss associated with large scale yielding, whether in a laboratory specimen because of its small size or in a structure because it contains shallow flaws loaded in tension, can cause the breakdown of classical fracture mechanics and the loss of transferability of critical, global fracture parameters. Although the issue of constraint loss can be eliminated by testing actual structural configurations, such an approach can be prohibitively costly. Hence, a methodology that can correct global fracture parameters for constraint effects is desirable. This research uses micromechanical analyses to define the relationship between global, ductile fracture initiation parameters and constraint in two specimen geometries (SECT and SECB with varying a/w ratios) and one structural geometry (circumferentially cracked pipe). Two local fracture criteria corresponding to ductile fracture micromechanisms are evaluated: a constraint-modified, critical strain criterion for void coalescence proposed by Hancock and Cowling and a critical void ratio criterion for void growth based on the Rice and Tracey model. Crack initiation is assumed to occur when the critical value in each case is reached over some critical length. The primary material of interest is A516-70, a high-hardening pressure vessel steel sensitive to constraint; however, a low-hardening structural steel that is less sensitive to constraint is also being studied. Critical values of local fracture parameters are obtained by numerical analysis and experimental testing of circumferentially notched tensile specimens of varying constraint (e.g., notch radius). These parameters are then used in conjunction with large strain, large deformation, two- and three-dimensional finite element analyses of the geometries listed above to predict crack initiation loads and to calculate the associated (critical) global fracture parameters. The loads are verified experimentally, and microscopy is used to measure pre-crack length, crack tip opening displacement (CTOD), and the amount of stable crack growth. Results for A516-70 steel indicate that the constraint-modified, critical strain criterion with a critical length approximately equal to the grain size (0.0025 inch) provides accurate predictions of crack initiation. The critical void growth criterion is shown to considerably underpredict crack initiation loads with the same critical length. The relationship between the critical value of the J-integral for ductile crack initiation and crack depth for SECT and SECB specimens has been determined using the constraint-modified, critical strain criterion, demonstrating that this micromechanical model can be used to correct in-plane constraint effects due to crack depth and bending vs. tension loading. Finally, the relationship developed for the SECT specimens is used to predict the behavior of circumferentially cracked pipe specimens.

Nanoscale origins of the damage tolerance of the high-entropy alloy CrMnFeCoNi

DOE PAGES

Zhang, ZiJiao; Mao, M. M.; Wang, Jiangwei; ...

2015-12-09

Damage tolerance can be an elusive characteristic of structural materials requiring both high strength and ductility, properties that are often mutually exclusive. High-entropy alloys are of interest in this regard. Specifically, the single-phase CrMnFeCoNi alloy displays tensile strength levels of ~1 GPa, excellent ductility (~60–70%) and exceptional fracture toughness (KJIc>200M Pa√m). Here through the use of in situ straining in an aberration-corrected transmission electron microscope, we report on the salient atomistic to micro-scale mechanisms underlying the origin of these properties. We identify a synergy of multiple deformation mechanisms, rarely achieved in metallic alloys, which generates high strength, work hardening andmore » ductility, including the easy motion of Shockley partials, their interactions to form stacking-fault parallelepipeds, and arrest at planar slip bands of undissociated dislocations. In conclusion, we further show that crack propagation is impeded by twinned, nanoscale bridges that form between the near-tip crack faces and delay fracture by shielding the crack tip.« less

Nanoscale origins of the damage tolerance of the high-entropy alloy CrMnFeCoNi

PubMed Central

Zhang, ZiJiao; Mao, M. M.; Wang, Jiangwei; Gludovatz, Bernd; Zhang, Ze; Mao, Scott X.; George, Easo P.; Yu, Qian; Ritchie, Robert O.

2015-01-01

Damage tolerance can be an elusive characteristic of structural materials requiring both high strength and ductility, properties that are often mutually exclusive. High-entropy alloys are of interest in this regard. Specifically, the single-phase CrMnFeCoNi alloy displays tensile strength levels of ∼1 GPa, excellent ductility (∼60–70%) and exceptional fracture toughness (KJIc>200 MPa√m). Here through the use of in situ straining in an aberration-corrected transmission electron microscope, we report on the salient atomistic to micro-scale mechanisms underlying the origin of these properties. We identify a synergy of multiple deformation mechanisms, rarely achieved in metallic alloys, which generates high strength, work hardening and ductility, including the easy motion of Shockley partials, their interactions to form stacking-fault parallelepipeds, and arrest at planar slip bands of undissociated dislocations. We further show that crack propagation is impeded by twinned, nanoscale bridges that form between the near-tip crack faces and delay fracture by shielding the crack tip. PMID:26647978

Development and characterization of powder metallurgically produced discontinuous tungsten fiber reinforced tungsten composites

NASA Astrophysics Data System (ADS)

Mao, Y.; Coenen, J. W.; Riesch, J.; Sistla, S.; Almanstötter, J.; Jasper, B.; Terra, A.; Höschen, T.; Gietl, H.; Bram, M.; Gonzalez-Julian, J.; Linsmeier, Ch; Broeckmann, C.

2017-12-01

In future fusion reactors, tungsten is the prime candidate material for the plasma facing components. Nevertheless, tungsten is prone to develop cracks due to its intrinsic brittleness—a major concern under the extreme conditions of fusion environment. To overcome this drawback, tungsten fiber reinforced tungsten (Wf/W) composites are being developed. These composite materials rely on an extrinsic toughing principle, similar to those in ceramic matrix composite, using internal energy dissipation mechanisms, such as crack bridging and fiber pull-out, during crack propagation. This can help Wf/W to facilitate a pseudo-ductile behavior and allows an elevated damage resilience compared to pure W. For pseudo-ductility mechanisms to occur, the interface between the fiber and matrix is crucial. Recent developments in the area of powder-metallurgical Wf/W are presented. Two consolidation methods are compared. Field assisted sintering technology and hot isostatic pressing are chosen to manufacture the Wf/W composites. Initial mechanical tests and microstructural analyses are performed on the Wf/W composites with a 30% fiber volume fraction. The samples produced by both processes can give pseudo-ductile behavior at room temperature.

Plastic Pipe Failure, Risk, and Threat Analysis

DOT National Transportation Integrated Search

2009-04-29

The three primary failure modes that may be exhibited by polyethylene (PE) gas pipe materials were described in detail. The modes are: ductile rupture, slow crack growth (SCG), and rapid crack propagation (RCP). Short term mechanical tests were evalu...

Influence of material ductility and crack surface roughness on fracture instability

NASA Astrophysics Data System (ADS)

Khezrzadeh, Hamed; Wnuk, Michael P.; Yavari, Arash

2011-10-01

This paper presents a stability analysis for fractal cracks. First, the Westergaard stress functions are proposed for semi-infinite and finite smooth cracks embedded in the stress fields associated with the corresponding self-affine fractal cracks. These new stress functions satisfy all the required boundary conditions and according to Wnuk and Yavari's (2003 Eng. Fract. Mech. 70 1659-74) embedded crack model they are used to derive the stress and displacement fields generated around a fractal crack. These results are then used in conjunction with the final stretch criterion to study the quasi-static stable crack extension, which in ductile materials precedes the global failure. The material resistance curves are determined by solving certain nonlinear differential equations and then employed in predicting the stress levels at the onset of stable crack growth and at the critical point, where a transition to the catastrophic failure occurs. It is shown that the incorporation of the fractal geometry into the crack model, i.e. accounting for the roughness of the crack surfaces, results in (1) higher threshold levels of the material resistance to crack propagation and (2) higher levels of the critical stresses associated with the onset of catastrophic fracture. While the process of quasi-static stable crack growth (SCG) is viewed as a sequence of local instability states, the terminal instability attained at the end of this process is identified with the global instability. The phenomenon of SCG can be used as an early warning sign in fracture detection and prevention.

Effect of additional heat treatment of 2024-T3 on the growth of fatigue crack in air and in vacuum

NASA Technical Reports Server (NTRS)

Louwaard, E. P.

1986-01-01

In order to determine the influence of ductility on the fatigue crack growth rate of aluminum alloys, fatigue tests were carried out on central notched specimens of 2024-T3 and 2024-T8 sheet material. The 2024-T8 material was obtained by an additional heat treatment applied on 2024-T3 (18 hours at 192 C), which increased the static yield strength from 43.6 to 48.9 kgf/sq mm. A change in the ultimate strength was not observed. Fatigue tests were carried out on both materials in humid air and in high vacuum. According to a new crack propagation model, crack extension is supported to be caused by a slip-related process and debonding triggered by the environment. This model predicts an effect of the ductility on the crack growth rate which should be smaller in vacuum than in humid air; however, this was not confirmed. In humid air the crack-growth rate in 2024-T8 was about 2 times faster than in 2024-T3, while in vacuum the ratio was about 2.5. Crack closure measurements gave no indications that crack closure played a significant role in both materials. Some speculative explanations are briefly discussed.

Hydrogen suppression of 'ductile' processes

NASA Technical Reports Server (NTRS)

Sisson, R. D., Jr.; Wilson, J. H.; Adler, T. A.; Mcnitt, R. P.; Louthan, M. R., Jr.

1980-01-01

Experimental results are reported for torsional fatigue specimens of high-strength steel 4370 and tensile bars of mild steel A-106 which present evidence of a hydrogen-induced strain-aided hardening effect. These results are consistent with the postulate that hydrogen suppresses ductile processes required for crack initiation at large plastic strains.

Fatigue crack growth in an aluminum alloy-fractographic study

NASA Astrophysics Data System (ADS)

Salam, I.; Muhammad, W.; Ejaz, N.

2016-08-01

A two-fold approach was adopted to understand the fatigue crack growth process in an Aluminum alloy; fatigue crack growth test of samples and analysis of fractured surfaces. Fatigue crack growth tests were conducted on middle tension M(T) samples prepared from an Aluminum alloy cylinder. The tests were conducted under constant amplitude loading at R ratio 0.1. The stress applied was from 20,30 and 40 per cent of the yield stress of the material. The fatigue crack growth data was recorded. After fatigue testing, the samples were subjected to detailed scanning electron microscopic (SEM) analysis. The resulting fracture surfaces were subjected to qualitative and quantitative fractographic examinations. Quantitative fracture analysis included an estimation of crack growth rate (CGR) in different regions. The effect of the microstructural features on fatigue crack growth was examined. It was observed that in stage II (crack growth region), the failure mode changes from intergranular to transgranular as the stress level increases. In the region of intergranular failure the localized brittle failure was observed and fatigue striations are difficult to reveal. However, in the region of transgranular failure the crack path is independent of the microstructural features. In this region, localized ductile failure mode was observed and well defined fatigue striations were present in the wake of fatigue crack. The effect of interaction of growing fatigue crack with microstructural features was not substantial. The final fracture (stage III) was ductile in all the cases.

Effect of reinforcement morphology on matrix microcracking

DOE Office of Scientific and Technical Information (OSTI.GOV)

Sridhar, N.; Srolovitz, D.J.; Rickman, J.M.

1996-03-01

The authors quantitatively examine the conditions under which a particle matrix misfit leads to matrix crack growth as a function of inclusion shape. Such misfit stresses and cracks can be generated by thermal expansion mismatch, generated by cooling a brittle matrix containing ductile inclusions. Using fracture mechanics and perturbation theory, they analyze the case of a penny-shaped crack interacting with a misfitting spheroidal inclusion. A simple and direct relationship is established between the strain energy release rate and the physical and geometrical properties of the system including: the thermal expansion mismatch, temperature change, the crack and inclusion sizes, the elasticmore » properties of the medium and the shape of the inclusion. In particular, the effects of inclusion shape on the stress intensity factors and strain energy release rate are analytically determined for nearly spherical inclusions. The authors use this information to determine the minimum crack size for crack growth to occur and the maximum size to which cracks may grown. The maximum crack size corresponds to the case where the elastic strain energy released upon crack growth is no longer sufficient to compensate for energy expended in extending the crack as the crack is growing into the rapidly decreasing stress field. The authors employ a nominally exact numerical procedure to study the effects of whiskers and platelets (i.e. spheroids very different from spheres) on matrix cracking. It is found that upon cooling a composite containing ductile inclusions, the propensity for matrix cracking is maximized for reinforcement shapes close to that of a sphere.« less

A numerical study of crack tip constraint in ductile single crystals

NASA Astrophysics Data System (ADS)

Patil, Swapnil D.; Narasimhan, R.; Mishra, R. K.

In this work, the effect of crack tip constraint on near-tip stress and deformation fields in a ductile FCC single crystal is studied under mode I, plane strain conditions. To this end, modified boundary layer simulations within crystal plasticity framework are performed, neglecting elastic anisotropy. The first and second terms of the isotropic elastic crack tip field, which are governed by the stress intensity factor K and T-stress, are prescribed as remote boundary conditions and solutions pertaining to different levels of T-stress are generated. It is found that the near-tip deformation field, especially, the development of kink or slip shear bands, is sensitive to the constraint level. The stress distribution and the size and shape of the plastic zone near the crack tip are also strongly influenced by the level of T-stress, with progressive loss of crack tip constraint occurring as T-stress becomes more negative. A family of near-tip fields is obtained which are characterized by two terms (such as K and T or J and a constraint parameter Q) as in isotropic plastic solids.

The effect of carbon distribution on deformation and cracking of Ni-16Cr-9Fe-C alloys

DOE Office of Scientific and Technical Information (OSTI.GOV)

Hertzberg, J.L.; Was, G.S.

1995-12-31

Constant extension rate tensile (CERT) tests and constant load tensile (CLT) tests were conducted on controlled purity Ni-16Cr-9Fe-C alloys. The amount and form of carbon were varied in order to investigate the roles of carbon in solution and as intergranular (IG) carbides in the deformation and IG cracking behavior in 360 C argon and primary water environments. Results show that the strength, ductility and creep resistance of these alloys are increased with carbon present in solid solution, while IG cracking on the fracture surface is suppressed. Alloys containing carbon in the form of IG carbides, however, exhibit reduced strength andmore » ductility relative to carbon in solution, while maintaining high IG cracking resistance with respect to carbon-free alloys. CERT results of commercial alloy 600 and controlled purity, carbon containing alloys yield comparable failure strains and IG cracking amounts. CLT comparisons with creep tests of alloy 600 suggest that alloys containing IG carbides are more susceptible to creep than those containing all carbon in solid solution.« less

Modeling Ductile-Phase Toughened Tungsten for Plasma-Facing Materials: Progress in Damage Finite Element Analysis of the Tungsten-Copper Bend Bar Tests

DOE Office of Scientific and Technical Information (OSTI.GOV)

Nguyen, Ba Nghiep; Henager, Charles H.; Kurtz, Richard J.

The objective of this study is to investigate the deformation behavior of ductile phase toughened W-composites such as W-Cu and W-Ni-Fe by means of a multiscale finite element model that involves a microstructural dual-phase model where the constituent phases (i.e., W, Cu, Ni-Fe) are finely discretized and are described by a continuum damage model. Such a model is suitable for modeling deformation, cracking, and crack bridging for W-Cu, W-Ni-Fe, and other ductile phase toughened W-composites, or more generally, any multi-phase composite structure where two or more phases undergo cooperative deformation in a composite system. Our current work focuses on simulatingmore » the response and damage development of the W-Cu specimen subjected to three-point bending.« less

Prediction Of Formability In Sheet Metal Forming Processes Using A Local Damage Model

NASA Astrophysics Data System (ADS)

Teixeira, P.; Santos, Abel; César Sá, J.; Andrade Pires, F.; Barata da Rocha, A.

2007-05-01

The formability in sheet metal forming processes is mainly conditioned by ductile fracture resulting from geometric instabilities due to necking and strain localization. The macroscopic collapse associated with ductile failure is a result of internal degradation described throughout metallographic observations by the nucleation, growth and coalescence of voids and micro-cracks. Damage influences and is influenced by plastic deformation and therefore these two dissipative phenomena should be coupled at the constitutive level. In this contribution, Lemaitre's ductile damage model is coupled with Hill's orthotropic plasticity criterion. The coupling between damaging and material behavior is accounted for within the framework of Continuum Damage Mechanics (CDM). The resulting constitutive equations are implemented in the Abaqus/Explicit code, for the prediction of fracture onset in sheet metal forming processes. The damage evolution law takes into account the important effect of micro-crack closure, which dramatically decreases the rate of damage growth under compressive paths.

A Three-Parameter Model for Predicting Fatigue Life of Ductile Metals Under Constant Amplitude Multiaxial Loading

NASA Astrophysics Data System (ADS)

Liu, Jia; Li, Jing; Zhang, Zhong-ping

2013-04-01

In this article, a fatigue damage parameter is proposed to assess the multiaxial fatigue lives of ductile metals based on the critical plane concept: Fatigue crack initiation is controlled by the maximum shear strain, and the other important effect in the fatigue damage process is the normal strain and stress. This fatigue damage parameter introduces a stress-correlated factor, which describes the degree of the non-proportional cyclic hardening. Besides, a three-parameter multiaxial fatigue criterion is used to correlate the fatigue lifetime of metallic materials with the proposed damage parameter. Under the uniaxial loading, this three-parameter model reduces to the recently developed Zhang's model for predicting the uniaxial fatigue crack initiation life. The accuracy and reliability of this three-parameter model are checked against the experimental data found in literature through testing six different ductile metals under various strain paths with zero/non-zero mean stress.

A non-viscous-featured fractograph in metallic glasses

NASA Astrophysics Data System (ADS)

Yang, G. N.; Shao, Y.; Yao, K. F.

2016-02-01

A fractograph of non-viscous feature but pure shear-offsets was found in three-point bending samples of a ductile Pd-Cu-Si metallic glass. A sustainable shear band multiplication with large plasticity during notch propagation was observed. Such non-viscous-featured fractograph was formed by a crack propagation manner of continual multiple shear bands formation in front of the crack-tip, instead of the conventional rapid fracture along shear bands. With a 2D model of crack propagation by multiple shear bands, we showed that such fracture process was achieved by a faster stress relaxation than shear-softening effect in the sample. This study confirmed that the viscous fracture along shear bands could be not a necessary process in ductile metallic glasses fracture, and could provide new ways to understand the plasticity in the shear-softened metallic glasses.

Investigation of moisture-induced embrittlement of iron aluminides. Interim report

DOE Office of Scientific and Technical Information (OSTI.GOV)

Castagna, A.; Stoloff, N.S.

Alloy FA-129 undergoes an increase in crack propagation rate and a loss of fracture toughness in moisture-bearing and hydrogen gas environments. A similar effect is seen on ductility of FA-129 in tensile tests. The embrittling effect in air is attributed to oxidation of aluminum in the alloy by water vapor to produce Al{sub 2}O{sub 3} and hydrogen gas. Alloy FAP-Y, which is disordered and contains only 16 a%Al is embrittled by hydrogen gas in a manner similar to that of FA-129. However, laboratory air had little effect on the crack growth rates, fracture toughness, or tensile ductility. The lower aluminummore » content apparently is insufficient to induce the Al-H{sub 2}O reaction. TEM and SEM analyses of microstructure and fracture surfaces were consistent with the change in fracture toughness with order and environment. Testing at elevated temperatures reduces crack growth rates in FA-129, and increases fracture toughness and ductility. This is consistent with the well documented peak in hydrogen embrittlement in structural alloys at or near room temperature. Elevated temperature affects the degree of embrittlement in a complex manner, possibly changing the rates of several of the processes involved.« less

Displacement-length scaling of brittle faults in ductile shear.

PubMed

Grasemann, Bernhard; Exner, Ulrike; Tschegg, Cornelius

2011-11-01

Within a low-grade ductile shear zone, we investigated exceptionally well exposed brittle faults, which accumulated antithetic slip and rotated into the shearing direction. The foliation planes of the mylonitic host rock intersect the faults approximately at their centre and exhibit ductile reverse drag. Three types of brittle faults can be distinguished: (i) Faults developing on pre-existing K-feldspar/mica veins that are oblique to the shear direction. These faults have triclinic flanking structures. (ii) Wing cracks opening as mode I fractures at the tips of the triclinic flanking structures, perpendicular to the shear direction. These cracks are reactivated as faults with antithetic shear, extend from the parent K-feldspar/mica veins and form a complex linked flanking structure system. (iii) Joints forming perpendicular to the shearing direction are deformed to form monoclinic flanking structures. Triclinic and monoclinic flanking structures record elliptical displacement-distance profiles with steep displacement gradients at the fault tips by ductile flow in the host rocks, resulting in reverse drag of the foliation planes. These structures record one of the greatest maximum displacement/length ratios reported from natural fault structures. These exceptionally high ratios can be explained by localized antithetic displacement along brittle slip surfaces, which did not propagate during their rotation during surrounding ductile flow.

Displacement–length scaling of brittle faults in ductile shear

PubMed Central

Grasemann, Bernhard; Exner, Ulrike; Tschegg, Cornelius

2011-01-01

Within a low-grade ductile shear zone, we investigated exceptionally well exposed brittle faults, which accumulated antithetic slip and rotated into the shearing direction. The foliation planes of the mylonitic host rock intersect the faults approximately at their centre and exhibit ductile reverse drag. Three types of brittle faults can be distinguished: (i) Faults developing on pre-existing K-feldspar/mica veins that are oblique to the shear direction. These faults have triclinic flanking structures. (ii) Wing cracks opening as mode I fractures at the tips of the triclinic flanking structures, perpendicular to the shear direction. These cracks are reactivated as faults with antithetic shear, extend from the parent K-feldspar/mica veins and form a complex linked flanking structure system. (iii) Joints forming perpendicular to the shearing direction are deformed to form monoclinic flanking structures. Triclinic and monoclinic flanking structures record elliptical displacement–distance profiles with steep displacement gradients at the fault tips by ductile flow in the host rocks, resulting in reverse drag of the foliation planes. These structures record one of the greatest maximum displacement/length ratios reported from natural fault structures. These exceptionally high ratios can be explained by localized antithetic displacement along brittle slip surfaces, which did not propagate during their rotation during surrounding ductile flow. PMID:26806996

Micromechanisms of Monotonic and Cyclic Subcritical Crack Growth in Advanced High Melting Point Low-Ductility Intermetallics

DTIC Science & Technology

1991-05-01

next generation of hk,- s-performance jet engines will require markedly stiffer materials, operating at higher stress levels anw. :apable of...the crack tip, and fatigue-crack propagation is observed at stress -intensity levels as low as 6 MPa&m, far below those required to initiate cracking...The next generation of high-performance jet engines will require markedly stiffer materials, operating at higher stress levels and capable of

Corrosion Mitigation Strategies - an Introduction

DTIC Science & Technology

2009-02-05

formed • Stress corrosion cracking Leaders in Corrosion Control Technology • Overpressure • Pressure of a gas over a liquid- solubility of gases in...Power surges • Crack protective films, fretting, fatique Design – Chemistry • Used to eliminate candidate materials • pH acidic (H+) basic (OH...Technology • Laboratory tests • Published data Mechanical Properties • Strength • Ductility • Environmental cracking Methods of Corrosion Control–Materials

Pre-weld heat treatment improves welds in Rene 41

NASA Technical Reports Server (NTRS)

Prager, M.

1968-01-01

Cooling of Rene 41 prior to welding reduces the incidence of cracking during post-weld heat treatment. The microstructure formed during the slow cooling rate favors elevated temperature ductility. Some vestiges of this microstructure are apparently retained during welding and thus enhance strain-age crack resistance in air.

RECENT PROGRESS OF CRACK BRIDGING MODELING OF DUCTILE-PHASE-TOUGHENED W-CU COMPOSITES

DOE Office of Scientific and Technical Information (OSTI.GOV)

Setyawan, Wahyu; Henager, Charles H.; Wagner, Karla B.

2015-04-16

A crack bridging model using calculated Cu stress-strain curves has been developed to study the toughening of W-Cu composites. A strengthening factor and necking parameters have been added to the model for the ductile-phase bridges to incorporate constraint effects at small bridge sizes. Parametric studies are performed to investigate the effect of these parameters. The calculated maximum applied stress intensity, aKmax, to induce a 1-mm stable crack is compared to the experimental stress intensity at peak load, Kpeak. Without bridge necking, increasing the strengthening factor improves the agreement between aKmax and Kpeak when plotted vs. logarithm of the displacement rate.more » Improvement can also be achieved by allowing necking with a larger failure strain. While the slope is better matched with this latter approach, the calculated value of aKmax is significantly larger than Kpeak.« less

Fracture Toughness to Understand Stretch-Flangeability and Edge Cracking Resistance in AHSS

NASA Astrophysics Data System (ADS)

Casellas, Daniel; Lara, Antoni; Frómeta, David; Gutiérrez, David; Molas, Sílvia; Pérez, Lluís; Rehrl, Johannes; Suppan, Clemens

2017-01-01

The edge fracture is considered as a high risk for automotive parts, especially for parts made of advanced high strength steels (AHSS). The limited ductility of AHSS makes them more sensitive to the edge damage. The traditional approaches, such as those based on ductility measurements or forming limit diagrams, are unable to predict this type of fractures. Thus, stretch-flangeability has become an important formability parameter in addition to tensile and formability properties. The damage induced in sheared edges in AHSS parts affects stretch-flangeability, because the generated microcracks propagate from the edge. Accordingly, a fracture mechanics approach may be followed to characterize the crack propagation resistance. With this aim, this work addresses the applicability of fracture toughness as a tool to understand crack-related problems, as stretch-flangeability and edge cracking, in different AHSS grades. Fracture toughness was determined by following the essential work of fracture methodology and stretch-flangeability was characterized by means of hole expansions tests. Results show a good correlation between stretch-flangeability and fracture toughness. It allows postulating fracture toughness, measured by the essential work of fracture methodology, as a key material property to rationalize crack propagation phenomena in AHSS.

Fracture of a Brittle-Particle Ductile Matrix Composite with Applications to a Coating System

NASA Astrophysics Data System (ADS)

Bianculli, Steven J.

In material systems consisting of hard second phase particles in a ductile matrix, failure initiating from cracking of the second phase particles is an important failure mechanism. This dissertation applies the principles of fracture mechanics to consider this problem, first from the standpoint of fracture of the particles, and then the onset of crack propagation from fractured particles. This research was inspired by the observation of the failure mechanism of a commercial zinc-based anti-corrosion coating and the analysis was initially approached as coatings problem. As the work progressed it became evident that failure mechanism was relevant to a broad range of composite material systems and research approach was generalized to consider failure of a system consisting of ellipsoidal second phase particles in a ductile matrix. The starting point for the analysis is the classical Eshelby Problem, which considered stress transfer from the matrix to an ellipsoidal inclusion. The particle fracture problem is approached by considering cracks within particles and how they are affected by the particle/matrix interface, the difference in properties between the particle and matrix, and by particle shape. These effects are mapped out for a wide range of material combinations. The trends developed show that, although the particle fracture problem is very complex, the potential for fracture among a range of particle shapes can, for certain ranges in particle shape, be considered easily on the basis of the Eshelby Stress alone. Additionally, the evaluation of cracks near the curved particle/matrix interface adds to the existing body of work of cracks approaching bi-material interfaces in layered material systems. The onset of crack propagation from fractured particles is then considered as a function of particle shape and mismatch in material properties between the particle and matrix. This behavior is mapped out for a wide range of material combinations. The final section of this dissertation qualitatively considers an approach to determine critical particle sizes, below which crack propagation will not occur for a coating system that exhibited stable cracks in an interfacial layer between the coating and substrate.

Hot-cracking studies of Inconel 718 weld- heat-affected zones

NASA Technical Reports Server (NTRS)

Thompson, E. G.

1969-01-01

Hot ductility tests, gas-tungsten-arc fillerless fusion tests, and circle patch-weld-restraint tests were conducted on Inconel 718 to better understand and correlate the weldability /resistance to hot cracking/ of the alloy. A correlation of the test results with composition, heat-treat condition, grain size, and microstructure was made.

Zinc coated sheet steel for press hardening

NASA Astrophysics Data System (ADS)

Ghanbari, Zahra N.

Galvanized steels are of interest to enhance corrosion resistance of press-hardened steels, but concerns related to liquid metal embrittlement have been raised. The objective of this study was to assess the soak time and temperature conditions relevant to the hot-stamping process during which Zn penetration did or did not occur in galvanized 22MnB5 press-hardening steel. A GleebleRTM 3500 was used to heat treat samples using hold times and temperatures similar to those used in industrial hot-stamping. Deformation at both elevated temperature and room temperature were conducted to assess the coating and substrate behavior related to forming (at high temperature) and service (at room temperature). The extent of alloying between the coating and substrate was assessed on undeformed samples heat treated under similar conditions to the deformed samples. The coating transitioned from an α + Gamma1 composition to an α (bcc Fe-Zn) phase with increased soak time. This transition likely corresponded to a decrease in availability of Zn-rich liquid in the coating during elevated temperature deformation. Penetration of Zn into the substrate sheet in the undeformed condition was not observed for any of the processing conditions examined. The number and depth of cracks in the coating and substrate steel was also measured in the hot-ductility samples. The number of cracks appeared to increase, while the depth of cracks appeared to decrease, with increasing soak time and increasing soak temperature. The crack depth appeared to be minimized in the sample soaked at the highest soak temperature (900 °C) for intermediate and extended soak times (300 s or 600 s). Zn penetration into the substrate steel was observed in the hot-ductility samples soaked at each hold temperature for the shortest soak time (10 s) before being deformed at elevated temperature. Reduction of area and elongation measurements showed that the coated sample soaked at the highest temperature and longest soak time maintained the highest ductility when compared to the uncoated sample processed under the sample conditions. Fractography of the hot-ductility samples showed features associated with increased ductility with increased soak time for all soak temperatures. Heat treatments (without elevated temperature deformation) and subsequent room temperature deformation were conducted to investigate the "in-service" behavior of 22MnB5. The uncoated and coated specimens deformed at room temperature showed similar ultimate tensile strength and ductility values. The only notable differences in the room temperature mechanical behavior of uncoated and coated samples processed under the same conditions were a result of differences in the substrate microstructure. All samples appeared to have ductile fracture features; features characteristic of liquid metal embrittlement were not observed.

Composite Pressure Vessel Including Crack Arresting Barrier

NASA Technical Reports Server (NTRS)

DeLay, Thomas K. (Inventor)

2013-01-01

A pressure vessel includes a ported fitting having an annular flange formed on an end thereof and a tank that envelopes the annular flange. A crack arresting barrier is bonded to and forming a lining of the tank within the outer surface thereof. The crack arresting barrier includes a cured resin having a post-curing ductility rating of at least approximately 60% through the cured resin, and further includes randomly-oriented fibers positioned in and throughout the cured resin.

Addendum to the User Manual for NASGRO Elastic-Plastic Fracture Mechanics Software Module

NASA Technical Reports Server (NTRS)

Gregg, M. Wayne (Technical Monitor); Chell, Graham; Gardner, Brian

2003-01-01

The elastic-plastic fracture mechanics modules in NASGRO have been enhanced by the addition of of the following: new J-integral solutions based on the reference stress method and finite element solutions; the extension of the critical crack and critical load modules for cracks with two degrees of freedom that tear and failure by ductile instability; the addition of a proof test analysis module that includes safe life analysis, calculates proof loads, and determines the flaw screening 1 capability for a given proof load; the addition of a tear-fatigue module for ductile materials that simultaneously tear and extend by fatigue; and a multiple cycle proof test module for estimating service reliability following a proof test.

Mechanisms by Which Humidity Alters Ductility

DTIC Science & Technology

1982-06-01

Example Results and Discussion.,........,,,,,,,, .... 10 2.2 Effects of Ambient Water Vapor and Internal Hydrogen op Surface Microplasticity and Crack...Localized Microplastic Deformation of the Surface of Al 2219-T851,,. ,.. ... ,,. ... ,,* ,, .. ..... .. .... 55 4.2 Effects of Ambient Humidity and Internal...Hydrogen on Surface Local Microplastic Behavior ..... 00. ,00..... ..06...... 56 4.3 Relationship of Localized Plasticity to Crack Initiation and

DOE Office of Scientific and Technical Information (OSTI.GOV)

Lam, P

Finite element method was used to analyze the three-point bend experimental data of A533B-1 pressure vessel steel obtained by Sherry, Lidbury, and Beardsmore [1] from -160 to -45 C within the ductile-brittle transition regime. As many researchers have shown, the failure stress ({sigma}{sub f}) of the material could be approximated as a constant. The characteristic length, or the critical distance (r{sub c}) from the crack tip, at which {sigma}{sub f} is reached, is shown to be temperature dependent based on the crack tip stress field calculated by the finite element method. With the J-A{sub 2} two-parameter constraint theory in fracturemore » mechanics, the fracture toughness (J{sub C} or K{sub JC}) can be expressed as a function of the constraint level (A{sub 2}) and the critical distance r{sub c}. This relationship is used to predict the fracture toughness of A533B-1 in the ductile-brittle transition regime with a constant {sigma}{sub f} and a set of temperature-dependent r{sub c}. It can be shown that the prediction agrees well with the test data for wide range of constraint levels from shallow cracks (a/W= 0.075) to deep cracks (a/W= 0.5), where a is the crack length and W is the specimen width.« less

Fracture Analysis of Semi-Elliptical Surface Cracks in Ductile Materials

NASA Technical Reports Server (NTRS)

Daniewicz, S. R.; Newman, J. C., Jr.; Leach, A. M.

2004-01-01

Accurate life assessment of structural components may require advanced life prediction criteria and methodologies. Structural components often exhibit several different types of defects, among the most prevalent being surface cracks. A semi-elliptical surface crack subjected to monotonic loading will exhibit stable crack growth until the crack has reached a critical size, at which the crack loses stability and fracture ensues (Newman, 2000). The shape and geometry of the flaw are among the most influential factors. When considering simpler crack configurations, such as a through-the-thickness crack, a three-dimensional (3D) geometry may be modeled under the approximation of two-dimensional (2D) plane stress or plane strain. The more complex surface crack is typically modeled numerically with the Finite Element Method (FEM). A semi-elliptical surface crack is illustrated in Figure 1-1.

Designing molecular structure to achieve ductile fracture behavior in a stiff and strong 2D polymer, "graphylene".

PubMed

Sandoz-Rosado, E; Beaudet, T D; Balu, R; Wetzel, E D

2016-06-07

As the simplest two-dimensional (2D) polymer, graphene has immensely high intrinsic strength and elastic stiffness but has limited toughness due to brittle fracture. We use atomistic simulations to explore a new class of graphene/polyethylene hybrid 2D polymer, "graphylene", that exhibits ductile fracture mechanisms and has a higher fracture toughness and flaw tolerance than graphene. A specific configuration of this 2D polymer hybrid, denoted "GrE-2" for the two-carbon-long ethylene chains connecting benzene rings in the inherent framework, is prioritized for study. MD simulations of crack propagation show that the energy release rate to propagate a crack in GrE-2 is twice that of graphene. We also demonstrate that GrE-2 exhibits delocalized failure and other energy-dissipating fracture mechanisms such as crack branching and bridging. These results demonstrate that 2D polymers can be uniquely tailored to achieve a balance of fracture toughness with mechanical stiffness and strength.

Fatigue limit prediction of ferritic-pearlitic ductile cast iron considering stress ratio and notch size

NASA Astrophysics Data System (ADS)

Deguchi, T.; Kim, H. J.; Ikeda, T.

2017-05-01

The mechanical behavior of ductile cast iron is governed by graphite particles and casting defects in the microstructures, which can significantly decrease the fatigue strength. In our previous study, the fatigue limit of ferritic-pearlitic ductile cast iron specimens with small defects ((\\sqrt{{area}}=80˜ 1500{{μ }}{{m}})) could successfully be predicted based on the \\sqrt{{area}} parameter model by using \\sqrt{{area}} as a geometrical parameter of defect as well as the tensile strength as a material parameter. In addition, the fatigue limit for larger defects could be predicted based on the conventional fracture mechanics approach. In this study, rotating bending and tension-compression fatigue tests with ferritic-pearlitic ductile cast iron containing circumferential sharp notches as well as smooth specimens were performed to investigate quantitatively the effects of defect. The notch depths ranged 10 ˜ 2500 μm and the notch root radii were 5 and 50 μm. The stress ratios were R = -1 and 0.1. The microscopic observation of crack propagation near fatigue limit revealed that the fatigue limit was determined by the threshold condition for propagation of a small crack emanating from graphite particles. The fatigue limit could be successfully predicted as a function of R using a method proposed in this study.

Hydrogen Cracking in Gas Tungsten Arc Welding of an AISI Type 321 Stainless Steel

NASA Astrophysics Data System (ADS)

Rozenak, P.; Unigovski, Ya.; Shneck, R.

The effects of in situ cathodic charging on the tensile properties and susceptibility to cracking of an AISI type 321 stainless steel, welded by the gas tungsten arc welding (GTAW) process, was studied by various treatments. Appearance of delta-ferrite phase in the as-welded steels in our tested conditions was observed with discontinuous grain boundaries (M23C6) and a dense distribution of metal carbides MC ((Ti, Nb)C), which precipitated in the matrix. Shielding gas rates changes the mechanical properties of the welds. Ultimate tensile strength and ductility are increases with the resistance to the environments related the increase of the supplied shielding inert gas rates. Charged specimens, caused mainly in decreases in the ductility of welded specimens. However, more severe decrease in ductility was obtained after post weld heat treatment (PWHT). The fracture of sensitized specimens was predominantly intergranular, whereas the as-welded specimens exhibited massive transgranular regions. Both types of specimen demonstrated narrow brittle zones at the sides of the fracture surface and ductile micro-void coalescences in the middle. Ferrite δ was form after welding with high density of dislocation structures and stacking faults formation and the thin stacking fault plates with e-martensite phase were typically found in the austenitic matrix after the cathodical charging process.

Analysis of Crack Arrest Toughness.

DTIC Science & Technology

1988-01-15

kl,. and that the microstructural features that effect "eligibility" may have a modest effect on K,. 1953 to 1955 he sered in the Titani im Section of...ductile fracture criterion, computations which assumed that the 6-Aa history was the same for rapid fracture as it was for stable crack growth agree...around the crack tip [25]. The 8-Aa history , used as the fracture criterion for the first 4 mm of growth in the dynamic analysis, was obtained from the

Brittle-to-ductile transition in a fiber bundle with strong heterogeneity.

PubMed

Kovács, Kornél; Hidalgo, Raul Cruz; Pagonabarraga, Ignacio; Kun, Ferenc

2013-04-01

We analyze the failure process of a two-component system with widely different fracture strength in the framework of a fiber bundle model with localized load sharing. A fraction 0≤α≤1 of the bundle is strong and it is represented by unbreakable fibers, while fibers of the weak component have randomly distributed failure strength. Computer simulations revealed that there exists a critical composition α(c) which separates two qualitatively different behaviors: Below the critical point, the failure of the bundle is brittle, characterized by an abrupt damage growth within the breakable part of the system. Above α(c), however, the macroscopic response becomes ductile, providing stability during the entire breaking process. The transition occurs at an astonishingly low fraction of strong fibers which can have importance for applications. We show that in the ductile phase, the size distribution of breaking bursts has a power law functional form with an exponent μ=2 followed by an exponential cutoff. In the brittle phase, the power law also prevails but with a higher exponent μ=9/2. The transition between the two phases shows analogies to continuous phase transitions. Analyzing the microstructure of the damage, it was found that at the beginning of the fracture process cracks nucleate randomly, while later on growth and coalescence of cracks dominate, which give rise to power law distributed crack sizes.

Deformation Behavior of Ultra-Strong and Ductile Mg-Gd-Y-Zn-Zr Alloy with Bimodal Microstructure

NASA Astrophysics Data System (ADS)

Xu, C.; Fan, G. H.; Nakata, T.; Liang, X.; Chi, Y. Q.; Qiao, X. G.; Cao, G. J.; Zhang, T. T.; Huang, M.; Miao, K. S.; Zheng, M. Y.; Kamado, S.; Xie, H. L.

2018-02-01

An ultra-strong and ductile Mg-8.2Gd-3.8Y-1Zn-0.4Zr (wt pct) alloy was developed by using hot extrusion to modify the microstructure via forced-air cooling and an artificial aging treatment. A superior strength-ductility balance was obtained that had a tensile yield strength of 466 MPa and an elongation to failure of 14.5 pct. The local strain evolution during the in situ testing of the ultra-strong and ductile alloy was quantitatively analyzed with high-resolution electron backscattered diffraction and digital image correlation. The fracture behavior during the tensile test was characterized by synchrotron X-ray tomography along with SEM and STEM observations. The alloy showed a bimodal microstructure, consisting of dynamically recrystallized (DRXed) grains with random orientations and elongated hot-worked grains with < { 10{\\bar{1}}0} > parallel to the extrusion direction. The DRXed grains were deformed by the basal <;a> slip and the hot-worked grains were deformed by the prismatic slip dominantly. The strain evolution analysis indicated that the multilayered structure relaxed the strain localization via strain transfer from the DRXed to the hot-worked regions, which led to the high ductility of the alloy. Precipitation of the γ' on basal planes and the β' phases on the prismatic planes of the α-Mg generated closed volumes, which enhanced the strength by pinning dislocations effectively, and contributed to the high ductility by impeding the propagation of micro-cracks inside the grains. The deformation incompatibility between the hot-worked grains and the arched block-shaped long-period stacking ordered (LPSO) phases induced the crack initiation and propagation, which fractured the alloy.

Crack barriers improve the mechanical and thermal properties of non-metallic sinter materials

NASA Technical Reports Server (NTRS)

Gruenthaler, K. H.; Heinrich, W.; Janes, S.; Nixdorf, J.

1979-01-01

Means of improving the tensile strength of ceramic composites by introducing ductile intermediate layers capable of absorbing the elastic energy at the rupture front are studied. Tests with an Al203 laminate with niobium inclusions showed that crack propagation could be successfully precluded by dissipation of the energy by deformation and/or delamination at the inclusion/matrix interface.

Effect of Low-Temperature Environment on Stress Corrosion Cracking Behavior of X80 Pipeline Steel in Simulated Alkaline Soil Solution

NASA Astrophysics Data System (ADS)

Xie, Fei; Wang, Dan; Wu, Ming; Yu, Chengxiang; Sun, Dongxu; Yang, Xu; Xu, Changhao

2018-04-01

The stress corrosion cracking (SCC) of X80 pipeline steel in simulated alkaline soil solution under different temperatures was investigated by slow-strain-rate testing, scanning electron microscopy and energy-dispersive spectroscopy. Results showed that the fracture was transgranular and brittle at 273 K to 278 K (0 °C to 5 °C), and the metal surface was dissolved by a large number of chloride ions. Furthermore, hydrogen embrittlement was caused by the hydrogen atom extended to the high-stress region. The fracture process was controlled by hydrogen-induced cracking, and SCC was highly sensitive at this stage. At 288 K to 298 K (15 °C to 25 °C), the fracture morphology was attributed to the mixed mode of ductile and brittle fractures, the fracture process was controlled by the mechanism of hydrogen-induced cracking and anodic dissolution, and the susceptibility to SCC decreased. When the temperature reached 308 K to 318 K (35 °C to 45 °C), the fracture was mainly intergranular and ductile, the fracture process was controlled by anodic dissolution, and SCC sensitivity was the smallest in this temperature range.

Experimental Investigation of the Influence of Joint Geometric Configurations on the Mechanical Properties of Intermittent Jointed Rock Models Under Cyclic Uniaxial Compression

NASA Astrophysics Data System (ADS)

Liu, Yi; Dai, Feng; Fan, Pengxian; Xu, Nuwen; Dong, Lu

2017-06-01

Intermittent joints in rock mass are quite sensitive to cyclic loading conditions. Understanding the fatigue mechanical properties of jointed rocks is beneficial for rational design and stability analysis of rock engineering projects. This study experimentally investigated the influences of joint geometry (i.e., dip angle, persistency, density and spacing) on the fatigue mechanism of synthetic jointed rock models. Our results revealed that the stress-strain curve of jointed rock under cyclic loadings is dominated by its curve under monotonic uniaxial loadings; the terminal strain in fatigue curve is equal to the post-peak strain corresponding to the maximum cyclic stress in the monotonic stress-strain curve. The four joint geometrical parameters studied significantly affect the fatigue properties of jointed rocks, including the irreversible strains, the fatigue deformation modulus, the energy evolution, the damage variable and the crack coalescence patterns. The higher the values of the geometrical parameters, the lower the elastic energy stores in this jointed rock, the higher the fatigue damage accumulates in the first few cycles, and the lower the fatigue life. The elastic energy has certain storage limitation, at which the fatigue failure occurs. Two basic micro-cracks, i.e., tensile wing crack and shear crack, are observed in cyclic loading and unloading tests, which are controlled principally by joint dip angle and persistency. In general, shear cracks only occur in the jointed rock with higher dip angle or higher persistency, and the jointed rock is characterized by lower fatigue strength, larger damage variable and lower fatigue life.

The brittle-ductile transition in porous sedimentary rocks: geological implications for accretionary wedge aseismicity

NASA Astrophysics Data System (ADS)

Zhang, Jiaxiang; Davis, Dan M.; Wong, Teng-Fong

1993-07-01

Thrusting earthquakes in subduction zones generally occur along only part of the plate boundary, with motion along the shallowest part of the plate boundary occurring ascismically. The maximum size of subduction boundary thrust earthquakes depends strongly upon the down-dip width of the seismogenic zone. The single most uncertain factor in determining that width is the location of the up-dip limit of the zone (the seismic front), which depends upon the mechanical state of the sedimentary rocks in the plate boundary zone. In order to come to a better understanding of the seismic potential of sediments in a subduction zone, we carried out a series of triaxial experiments on Berea and Kayenta sandstones. Based on our experimental data, a brittle-ductile transition map was constructed showing that both porosity and effective pressure are important factors controlling the transition from brittle to macroscopically ductile behavior in porous rocks. In the brittle field, a sample fails by shear localization on one slip plane accompanied by strain softening and dilatancy, whereas in the ductile field, a sample deforms homogeneously with a constant yield stress or slight hardening. By comparing such a map with the estimated porosity profile of an accretionary wedge, the likely nature and rough location of the boundary between brittle and ductile behavior can be inferred. If the sediments along a plate boundary are too young and undercompacted to be capable of brittle shear localization, then their deformation is likely to be aseismic. In this way, it may be possible for even a very broad fore-arcs to produce no great earthquakes. However, great earthquakes are to be expected at margins that have large zones of plate contact along which many sediments are compacted and well lithified. Such rocks are expected to be capable of shear localization and brittle failure with the potential for stick-slip behavior.

Effect of Gas Tungsten Arc Welding Parameters on Hydrogen-Assisted Cracking of Type 321 Stainless Steel

NASA Astrophysics Data System (ADS)

Rozenak, Paul; Unigovski, Yaakov; Shneck, Roni

2016-05-01

The susceptibility of AISI type 321 stainless steel welded by the gas tungsten arc welding (GTAW) process to hydrogen-assisted cracking (HAC) was studied in a tensile test combined with in situ cathodic charging. Specimen charging causes a decrease in ductility of both the as-received and welded specimens. The mechanical properties of welds depend on welding parameters. For example, the ultimate tensile strength and ductility increase with growing shielding gas (argon) rate. More severe decrease in the ductility was obtained after post-weld heat treatment (PWHT). In welded steels, in addition to discontinuous grain boundary carbides (M23C6) and dense distribution of metal carbides MC ((Ti, Nb)C) precipitated in the matrix, the appearance of delta-ferrite phase was observed. The fracture of sensitized specimens was predominantly intergranular, whereas the as-welded specimens exhibited mainly transgranular regions. High-dislocation density regions and stacking faults were found in delta-ferrite formed after welding. Besides, thin stacking fault plates and epsilon-martensite were found in the austenitic matrix after the cathodic charging.

Pluton emplacement within an extensional transfer zone during dextral strike-slip faulting: an example from the late Archaean Abitibi Greenstone Belt

NASA Astrophysics Data System (ADS)

Lacroix, S.; Sawyer, E. W.; Chown, E. H.

1998-01-01

The Lake Abitibi area within the late Archaean Abitibi Greenstone Belt exhibits an interlinked plutonic, structural and metamorphic evolution that may characterize segmented strike-slip faults at upper-to-mid-crustal levels. Along the major, southeastward propagating Macamic D2 dextral strike-slip fault, Theological and preexisting D1 structural heterogeneities induced the development of NNW-trending dextral-oblique splays which evolved into an extensional trailing fan and created an extensional, NNW-dipping stepover. Magma flowing upwards from deeper parts of the Macamic Fault spread towards the southeast at upper crustal levels along both the oblique-slip and extensional D2 splays, and built several plutons in a pull-apart domain between 2696 and 2690 Ma. Different emplacement and material transfer mechanisms operated simultaneously in different parts of the system, including fault dilation and wedging, lateral expansion, wall-rock ductile flow and stoping. Transfer of movement between D2 splays occurred under ductile conditions during syn-emplacement, amphibolite-grade metamorphism (500-700 °C). During cooling (< 2690 Ma), narrower brittle-ductile zones of greenschist-grade shearing were concentrated along the pluton-wall rock contacts, but the extensional stepover locked since both normal and reverse movements occurred along NNW-dipping faults. Pluton emplacement, contact metamorphism and propagation of D2 faults appear to have been closely linked during the Superior Province-wide late transpressional event.

Strong, Ductile Rotor For Cryogenic Flowmeters

NASA Technical Reports Server (NTRS)

Royals, W. T.

1993-01-01

Improved magnetic flowmeter rotor resists cracking at cryogenic temperatures, yet provides adequate signal to magnetic pickup outside flowmeter housing. Consists mostly of stainless-steel alloy 347, which is ductile and strong at low temperatures. Small bead of stainless-steel alloy 410 welded in groove around circumference of round bar of stainless-steel alloy 347; then rotor machined from bar. Tips of rotor blades contain small amounts of magnetic alloy, and passage of tips detected.

Fractographic Observations on the Mechanism of Fatigue Crack Growth in Aluminium Alloys

NASA Astrophysics Data System (ADS)

Alderliesten, R. C.; Schijve, J.; Krkoska, M.

Special load histories are adopted to obtain information about the behavior of the moving crack tip during the increasing and decreasing part of a load cycle. It is associated with the crack opening and closure of the crack tip. Secondly, modern SEM techniques are applied for observations on the morphology of the fractures surfaces of a fatigue crack. Information about the cross section profiles of striations are obtained. Corresponding locations of the upper and the lower fracture surface are also explored in view of the crack extension mechanism. Most experiments are carried out on sheet specimens of aluminum alloys 2024-T3, but 7050-T7451 specimens are also tested in view of a different ductility of the two alloys.

Molecular-dynamics Simulation-based Cohesive Zone Representation of Intergranular Fracture Processes in Aluminum

NASA Technical Reports Server (NTRS)

Yamakov, Vesselin I.; Saether, Erik; Phillips, Dawn R.; Glaessgen, Edward H.

2006-01-01

A traction-displacement relationship that may be embedded into a cohesive zone model for microscale problems of intergranular fracture is extracted from atomistic molecular-dynamics simulations. A molecular-dynamics model for crack propagation under steady-state conditions is developed to analyze intergranular fracture along a flat 99 [1 1 0] symmetric tilt grain boundary in aluminum. Under hydrostatic tensile load, the simulation reveals asymmetric crack propagation in the two opposite directions along the grain boundary. In one direction, the crack propagates in a brittle manner by cleavage with very little or no dislocation emission, and in the other direction, the propagation is ductile through the mechanism of deformation twinning. This behavior is consistent with the Rice criterion for cleavage vs. dislocation blunting transition at the crack tip. The preference for twinning to dislocation slip is in agreement with the predictions of the Tadmor and Hai criterion. A comparison with finite element calculations shows that while the stress field around the brittle crack tip follows the expected elastic solution for the given boundary conditions of the model, the stress field around the twinning crack tip has a strong plastic contribution. Through the definition of a Cohesive-Zone-Volume-Element an atomistic analog to a continuum cohesive zone model element - the results from the molecular-dynamics simulation are recast to obtain an average continuum traction-displacement relationship to represent cohesive zone interaction along a characteristic length of the grain boundary interface for the cases of ductile and brittle decohesion. Keywords: Crack-tip plasticity; Cohesive zone model; Grain boundary decohesion; Intergranular fracture; Molecular-dynamics simulation

49 CFR 192.461 - External corrosion control: Protective coating.

Code of Federal Regulations, 2013 CFR

2013-10-01

... to effectively resist underfilm migration of moisture; (3) Be sufficiently ductile to resist cracking... is an electrically insulating type must also have low moisture absorption and high electrical...

Phase-Transformation Ductilization of Brittle High-Entropy Alloys via Metastability Engineering

DOE PAGES

Huang, Hailong; Wu, Yuan; He, Junyang; ...

2017-06-07

High-entropy alloys (HEAs) in which interesting physical, chemical, and structural properties are being continuously revealed have recently attracted extensive attention. Body-centered cubic (bcc) HEAs, particularly those based on refractory elements are promising for high-temperature application but generally fail by early cracking with limited plasticity at room temperature, which limits their malleability and widespread uses. In this paper, the “metastability-engineering” strategy is exploited in brittle bcc HEAs via tailoring the stability of the constituent phases, and transformation-induced ductility and work-hardening capability are successfully achieved. Finally, this not only sheds new insights on the development of HEAs with excellent combination of strengthmore » and ductility, but also has great implications on overcoming the long-standing strength–ductility tradeoff of metallic materials in general.« less

Phase-Transformation Ductilization of Brittle High-Entropy Alloys via Metastability Engineering

DOE Office of Scientific and Technical Information (OSTI.GOV)

Huang, Hailong; Wu, Yuan; He, Junyang

High-entropy alloys (HEAs) in which interesting physical, chemical, and structural properties are being continuously revealed have recently attracted extensive attention. Body-centered cubic (bcc) HEAs, particularly those based on refractory elements are promising for high-temperature application but generally fail by early cracking with limited plasticity at room temperature, which limits their malleability and widespread uses. In this paper, the “metastability-engineering” strategy is exploited in brittle bcc HEAs via tailoring the stability of the constituent phases, and transformation-induced ductility and work-hardening capability are successfully achieved. Finally, this not only sheds new insights on the development of HEAs with excellent combination of strengthmore » and ductility, but also has great implications on overcoming the long-standing strength–ductility tradeoff of metallic materials in general.« less

Cohesive stress heterogeneities and the transition from intrinsic ductility to brittleness

NASA Astrophysics Data System (ADS)

Tanguy, D.

2017-11-01

The influence of nanoscale cavities on the fracture of the Σ 33 {554 }[110 ] symmetrical tilt grain boundary is studied by atomistic simulations. The crack crystallography is chosen such that dislocation emission is easy. A transition from a ductile behavior of the tip to a brittle one is obtained for a dense (coverage beyond 15% and intercavity spacing smaller than 4 nm) distribution of small cavities (sizes in-between 1 and 2 nm). The results are in good agreement with recent experiments from the literature. Even at the highest coverage, the character of the crack is highly sensitive to the initial position of the tip and a mixture of ductile and brittle responses is found. This complexity is beyond the usual criterion based on the drop of the work of separation with the amount of damage in the structure. It is shown that a heterogeneous cohesive zone model, with parameters extracted from the simulations and enriched with a criterion for plasticity, can explain the simulations and reproduce the transition. Additional simulations show that outside this range of small sizes and dense packing, which gives essentially a two-dimensional response (either crack opening or infinite straight dislocation emission), dislocation half-loops appear for intercavity spacing starting at about 4 nm. They constitute, together with regions of low coverage/small cavities, efficient obstacles to brittle cracking. These results could be guidelines to designing interfaces more resistant to solute embrittlement, in general. The cohesive zone model is generic. Furthermore, the {554} single crystal was used to determine to which extent the results depend on the details of the core structure versus the cavity distribution. These elements show that the conclusions reached have a generic character.

On Generating Fatigue Crack Growth Thresholds

NASA Technical Reports Server (NTRS)

Forth, Scott C.; Newman, James, Jr.; Forman, Royce G.

2003-01-01

The fatigue crack growth threshold, defining crack growth as either very slow or nonexistent, has been traditionally determined with standardized load reduction methodologies. These experimental procedures can induce load history effects that result in crack closure. This history can affect the crack driving force, i.e. during the unloading process the crack will close first at some point along the wake or blunt at the crack tip, reducing the effective load at the crack tip. One way to reduce the effects of load history is to propagate a crack under constant amplitude loading. As a crack propagates under constant amplitude loading, the stress intensity factor range, Delta K, will increase, as will the crack growth rate. da/dN. A fatigue crack growth threshold test procedure is experimentally validated that does not produce load history effects and can be conducted at a specified stress ratio, R. The authors have chosen to study a ductile aluminum alloy where the plastic deformations generated during testing may be of the magnitude to impact the crack opening.

Proof test and fatigue crack growth modeling on 2024-T3 aluminum alloy

NASA Technical Reports Server (NTRS)

Newman, J. C., Jr.; Poe, C. C., Jr.; Dawicke, D. S.

1990-01-01

Pressure proof testing of aircraft fuselage structures has been suggested as a means of screening critical crack sizes and of extending their useful life. The objective of this paper is to study the proof-test concept and to model the crack-growth process on a ductile material. Simulated proof and operational fatigue life tests have been conducted on cracked panels made of 2024-T3 aluminum alloy sheet material. A fatigue crack-closure model was modified to simulate the proof test and operational fatigue cycling. Using crack-growth rate and resistance-curve data, the model was able to predict crack growth during and after the proof load. These tests and analyses indicate that the proof test increases fatigue life; but the beneficial life, after a 1.33 or 1.5 proof, was less than a few hundred cycles.

Thin-skinned tectonics of the Upper Ojai Valley and Sulphur Mountain area, Ventura basin, California

DOE Office of Scientific and Technical Information (OSTI.GOV)

Huftile, G.J.

1991-08-01

By integrating surface mapping with subsurface well data and drawing cross sections and subsurface maps, the geometry of shallow structures and their geologic history of the Upper Ojai Valley of California can be reconstructed. The geometry of shallow structures, the geologic history, and the location of earthquake foci then offer constraints on the deep structure of this complex area. The Upper Ojai Valley is a tectonic depression between opposing reverse faults. Its northern border is formed by the active, north-dipping San Cayetano fault, which has 6.0 km of stratigraphic separation in the Silverthread area of the Ojai oil field andmore » 2.6 km of stratigraphic separation west of Sisar Creek. The fault dies out farther west in Ojai Valley, where the south-vergent shortening is transferred to a blind thrust. The southern border of the Upper Ojai Valley is formed by the Quaternary Lion fault set, which dips south and merges into the Sisar decollement within the south-dipping, ductile, lower Miocene Rincon formation. By the middle Pleistocene, the Sulphur Mountain anticlinorium and the Big Canyon syncline began forming as a fault-propagation fold; the fault-propagation fold is rooted in the Sisar decollement, a passive backthrust rising from a blind thrust at depth. The formation of the Sulphur Mountain anticlinorium was followed closely by the ramping of the south-dipping Lion fault set to the surface over the nonmarine upper Pleistocene Saugus Formation. To the east, the San Cayetano fault overrides and folds the Lion Fault set near the surface. Area-balancing of the deformation shows shortening of 15.5 km, and suggests a 17 km depth to the brittle-ductile transition.« less

DOE Office of Scientific and Technical Information (OSTI.GOV)

Simonen, F.A.; Johnson, K.I.; Liebetrau, A.M.

The VISA-II (Vessel Integrity Simulation Analysis code was originally developed as part of the NRC staff evaluation of pressurized thermal shock. VISA-II uses Monte Carlo simulation to evaluate the failure probability of a pressurized water reactor (PWR) pressure vessel subjected to a pressure and thermal transient specified by the user. Linear elastic fracture mechanics methods are used to model crack initiation and propagation. Parameters for initial crack size and location, copper content, initial reference temperature of the nil-ductility transition, fluence, crack-initiation fracture toughness, and arrest fracture toughness are treated as random variables. This report documents an upgraded version of themore » original VISA code as described in NUREG/CR-3384. Improvements include a treatment of cladding effects, a more general simulation of flaw size, shape and location, a simulation of inservice inspection, an updated simulation of the reference temperature of the nil-ductility transition, and treatment of vessels with multiple welds and initial flaws. The code has been extensively tested and verified and is written in FORTRAN for ease of installation on different computers. 38 refs., 25 figs.« less

Hot Ductility of the 17-4 PH Stainless Steels

NASA Astrophysics Data System (ADS)

Herrera Lara, V.; Guerra Fuentes, L.; Covarrubias Alvarado, O.; Salinas Rodriguez, A.; Garcia Sanchez, E.

2016-03-01

The mechanisms of loss of hot ductility and the mechanical behavior of 17-4 PH alloys were investigated using hot tensile testing at temperatures between 700 and 1100 °C and strain rates of 10-4, 10-2, and 10-1 s-1. Scanning electron microscopy was used in conjunction with the results of the tensile tests to find the temperature region of loss of ductility and correlate it with cracking observed during processing by hot upsetting prior to ring rolling. It is reported that 17-4 PH alloys lose ductility in a temperature range around 900 °C near to the duplex austenite + ferrite phase field. Furthermore, it is found that niobium carbides precipitated at austenite/ferrite interfaces and grain boundaries have a pronounced effect on the mechanical behavior of the alloy during high-temperature deformation.

Application of fracture toughness scaling models to the ductile-to- brittle transition

DOE Office of Scientific and Technical Information (OSTI.GOV)

Link, R.E.; Joyce, J.A.

1996-01-01

An experimental investigation of fracture toughness in the ductile-brittle transition range was conducted. A large number of ASTM A533, Grade B steel, bend and tension specimens with varying crack lengths were tested throughout the transition region. Cleavage fracture toughness scaling models were utilized to correct the data for the loss of constraint in short crack specimens and tension geometries. The toughness scaling models were effective in reducing the scatter in the data, but tended to over-correct the results for the short crack bend specimens. A proposed ASTM Test Practice for Fracture Toughness in the Transition Range, which employs a mastermore » curve concept, was applied to the results. The proposed master curve over predicted the fracture toughness in the mid-transition and a modified master curve was developed that more accurately modeled the transition behavior of the material. Finally, the modified master curve and the fracture toughness scaling models were combined to predict the as-measured fracture toughness of the short crack bend and the tension specimens. It was shown that when the scaling models over correct the data for loss of constraint, they can also lead to non-conservative estimates of the increase in toughness for low constraint geometries.« less

Effect of Cryorolling and Aging on Fatigue Behavior of Ultrafine-grained Al6061

NASA Astrophysics Data System (ADS)

Yadollahpour, M.; Hosseini-Toudeshky, H.; Karimzadeh, F.

2016-05-01

The effects of cryorolling (rolling at liquid nitrogen temperature) and heat treatment on tensile and high-cycle fatigue properties and fatigue crack growth rate of Al6061 alloy have been investigated in the present work. First, the solid solution-treated bulk Al6061 alloy was subjected to cryorolling with 90% total thickness reduction and subsequent short annealing at 205°C for 5 min and peak aging at 148°C for 39 h to achieve grain refinement and simultaneous improvement of the strength and ductility. Then, hardness measurements, tensile tests, fatigue life, and fatigue crack growth rate tests including fractography analyses using scanning electron microscopy were performed on bulk Al6061 alloy, cryorolled (CR), and cryorolled material followed by peak aging (PA). The PA specimen showed improved yield strength by 24%, ultimate tensile strength by 20%, and ductility by 12% as compared with the bulk Al6061 alloy. It is shown that the fatigue strength of both CR and PA specimens under a high-cycle fatigue regime are larger than that of the bulk Al6061 alloy. Also, fatigue crack growth rates of the CR and PA specimens show significant enhancement in fatigue crack growth resistances as compared with the bulk Al6061 alloy, as a result of grain refinement.

Assessing edge cracking resistance in AHSS automotive parts by the Essential Work of Fracture methodology

NASA Astrophysics Data System (ADS)

Frómeta, D.; Tedesco, M.; Calvo, J.; Lara, A.; Molas, S.; Casellas, D.

2017-09-01

Lightweight designs and demanding safety requirements in automotive industry are increasingly promoting the use of Advanced High Strength Steel (AHSS) sheets. Such steels present higher strength (above 800 MPa) but lower ductility than conventional steels. Their great properties allow the reduction of the thickness of automobile structural components without compromising the safety, but also introduce new challenges to parts manufacturers. The fabrication of most cold formed components starts from shear cut blanks and, due to the lower ductility of AHSS, edge cracking problems can appear during forming operations, forcing the stop of the production and slowing down the industrial process. Forming Limit Diagrams (FLD) and FEM simulations are very useful tools to predict fracture problems in zones with high localized strain, but they are not able to predict edge cracking. It has been observed that the fracture toughness, measured through the Essential Work of Fracture (EWF) methodology, is a good indicator of the stretch flangeability in AHSS and can help to foresee this type of fractures. In this work, a serial production automotive component has been studied. The component showed cracks in some flanged edges when using a dual phase steel. It is shown that the conventional approach to explain formability, based on tensile tests and FLD, fails in the prediction of edge cracking. A new approach, based on fracture mechanics, help to solve the problem by selecting steel grades with higher fracture toughness, measured by means of EWF. Results confirmed that fracture toughness, in terms of EWF, can be readily used as a material parameter to rationalize cracking related problems and select AHSS with improved edge cracking resistance.

Intrinsic Nano-Ductility of Glasses: The Critical Role of Composition

NASA Astrophysics Data System (ADS)

Wang, Bu; Yu, Yingtian; Lee, Young; Bauchy, Mathieu

2015-02-01

Understanding, predicting and eventually improving the resistance to fracture for silicate materials is of primary importance to design tougher new glasses suitable for advanced applications. However, the fracture mechanism at the atomic level in amorphous silicate materials is still a topic of debate. In particular, there are some controversies about the existence of ductility at the nanoscale during crack propagation. Here, we present simulations of fracture of three archetypical silicate glasses, using molecular dynamics. The simulations clearly show that, depending on their composition, silicate glasses can exhibit different degrees of ductility at the nanoscale. Additionally, we show that the methodology used in the present work can provide realistic predictions of fracture energy and toughness.

Investigation of Hot Cracking Behavior in Transverse Mechanically Arc Oscillated Autogenous AA2014 T6 TIG Welds

NASA Astrophysics Data System (ADS)

Biradar, N. S.; Raman, R.

2012-09-01

Hot cracking studies on autogenous AA2014 T6 TIG welds were carried out. Significant cracking was observed during linear and circular welding test (CWT) on 4-mm-thick plates. Weld metal grain structure and amount of liquid distribution during the terminal stages of solidification were the key cause for hot cracking in aluminum welds. Square-wave AC TIG welding with transverse mechanical arc oscillation (TMAO) was employed to study the cracking behavior during linear and CWT. TMAO welds with amplitude = 0.9 mm and frequency = 0.5 Hz showed significant reduction in cracking tendency. The increase in cracking resistance in the arc-oscillated weld was attributed to grain refinement and improved weld bead morphology, which improved the weld metal ductility and uniformity, respectively, of residual tensile stresses that developed during welding. The obtained results were comparable to those of reported favorable results of electromagnetic arc oscillation.

Path (un)predictability of two interacting cracks in polycarbonate sheets using Digital Image Correlation.

PubMed

Koivisto, J; Dalbe, M-J; Alava, M J; Santucci, S

2016-08-31

Crack propagation is tracked here with Digital Image Correlation analysis in the test case of two cracks propagating in opposite directions in polycarbonate, a material with high ductility and a large Fracture Process Zone (FPZ). Depending on the initial distances between the two crack tips, one may observe different complex crack paths with in particular a regime where the two cracks repel each other prior to being attracted. We show by strain field analysis how this can be understood according to the principle of local symmetry: the propagation is to the direction where the local shear - mode KII in fracture mechanics language - is zero. Thus the interactions exhibited by the cracks arise from symmetry, from the initial geometry, and from the material properties which induce the FPZ. This complexity makes any long-range prediction of the path(s) impossible.

Linear Elastic and Cohesive Fracture Analysis to Model Hydraulic Fracture in Brittle and Ductile Rocks

NASA Astrophysics Data System (ADS)

Yao, Yao

2012-05-01

Hydraulic fracturing technology is being widely used within the oil and gas industry for both waste injection and unconventional gas production wells. It is essential to predict the behavior of hydraulic fractures accurately based on understanding the fundamental mechanism(s). The prevailing approach for hydraulic fracture modeling continues to rely on computational methods based on Linear Elastic Fracture Mechanics (LEFM). Generally, these methods give reasonable predictions for hard rock hydraulic fracture processes, but still have inherent limitations, especially when fluid injection is performed in soft rock/sand or other non-conventional formations. These methods typically give very conservative predictions on fracture geometry and inaccurate estimation of required fracture pressure. One of the reasons the LEFM-based methods fail to give accurate predictions for these materials is that the fracture process zone ahead of the crack tip and softening effect should not be neglected in ductile rock fracture analysis. A 3D pore pressure cohesive zone model has been developed and applied to predict hydraulic fracturing under fluid injection. The cohesive zone method is a numerical tool developed to model crack initiation and growth in quasi-brittle materials considering the material softening effect. The pore pressure cohesive zone model has been applied to investigate the hydraulic fracture with different rock properties. The hydraulic fracture predictions of a three-layer water injection case have been compared using the pore pressure cohesive zone model with revised parameters, LEFM-based pseudo 3D model, a Perkins-Kern-Nordgren (PKN) model, and an analytical solution. Based on the size of the fracture process zone and its effect on crack extension in ductile rock, the fundamental mechanical difference of LEFM and cohesive fracture mechanics-based methods is discussed. An effective fracture toughness method has been proposed to consider the fracture process zone effect on the ductile rock fracture.

Experimental data of the static behavior of reinforced concrete beams at room and low temperature.

PubMed

Mirzazadeh, M Mehdi; Noël, Martin; Green, Mark F

2016-06-01

This article provides data on the static behavior of reinforced concrete at room and low temperature including, strength, ductility, and crack widths of the reinforced concrete. The experimental data on the application of digital image correlation (DIC) or particle image velocimetry (PIV) in measuring crack widths and the accuracy and precision of DIC/PIV method with temperature variations when is used for measuring strains is provided as well.

Ductile failure X-prize.

DOE Office of Scientific and Technical Information (OSTI.GOV)

Cox, James V.; Wellman, Gerald William; Emery, John M.

2011-09-01

Fracture or tearing of ductile metals is a pervasive engineering concern, yet accurate prediction of the critical conditions of fracture remains elusive. Sandia National Laboratories has been developing and implementing several new modeling methodologies to address problems in fracture, including both new physical models and new numerical schemes. The present study provides a double-blind quantitative assessment of several computational capabilities including tearing parameters embedded in a conventional finite element code, localization elements, extended finite elements (XFEM), and peridynamics. For this assessment, each of four teams reported blind predictions for three challenge problems spanning crack initiation and crack propagation. After predictionsmore » had been reported, the predictions were compared to experimentally observed behavior. The metal alloys for these three problems were aluminum alloy 2024-T3 and precipitation hardened stainless steel PH13-8Mo H950. The predictive accuracies of the various methods are demonstrated, and the potential sources of error are discussed.« less

Material heterogeneity in cancellous bone promotes deformation recovery after mechanical failure.

PubMed

Torres, Ashley M; Matheny, Jonathan B; Keaveny, Tony M; Taylor, David; Rimnac, Clare M; Hernandez, Christopher J

2016-03-15

Many natural structures use a foam core and solid outer shell to achieve high strength and stiffness with relatively small amounts of mass. Biological foams, however, must also resist crack growth. The process of crack propagation within the struts of a foam is not well understood and is complicated by the foam microstructure. We demonstrate that in cancellous bone, the foam-like component of whole bones, damage propagation during cyclic loading is dictated not by local tissue stresses but by heterogeneity of material properties associated with increased ductility of strut surfaces. The increase in surface ductility is unexpected because it is the opposite pattern generated by surface treatments to increase fatigue life in man-made materials, which often result in reduced surface ductility. We show that the more ductile surfaces of cancellous bone are a result of reduced accumulation of advanced glycation end products compared with the strut interior. Damage is therefore likely to accumulate in strut centers making cancellous bone more tolerant of stress concentrations at strut surfaces. Hence, the structure is able to recover more deformation after failure and return to a closer approximation of its original shape. Increased recovery of deformation is a passive mechanism seen in biology for setting a broken bone that allows for a better approximation of initial shape during healing processes and is likely the most important mechanical function. Our findings suggest a previously unidentified biomimetic design strategy in which tissue level material heterogeneity in foams can be used to improve deformation recovery after failure.

Dip-Coating Fabrication of Solar Cells

NASA Technical Reports Server (NTRS)

Koepke, B.; Suave, D.

1982-01-01

Inexpensive silicon solar cells made by simple dip technique. Cooling shoes direct flow of helium on graphite-coated ceramic substrate to solidify film of liquid silicon on graphite surface as substrate is withdrawn from molten silicon. After heaters control cooling of film and substrate to prevent cracking. Gas jets exit at points about 10 mm from substrate surfaces and 6 to 10 mm above melt surface.

Hydrogen Embrittlement

NASA Technical Reports Server (NTRS)

Woods, Stephen; Lee, Jonathan A.

2016-01-01

Hydrogen embrittlement (HE) is a process resulting in a decrease in the fracture toughness or ductility of a metal due to the presence of atomic hydrogen. In addition to pure hydrogen gas as a direct source for the absorption of atomic hydrogen, the damaging effect can manifest itself from other hydrogen-containing gas species such as hydrogen sulfide (H2S), hydrogen chloride (HCl), and hydrogen bromide (HBr) environments. It has been known that H2S environment may result in a much more severe condition of embrittlement than pure hydrogen gas (H2) for certain types of alloys at similar conditions of stress and gas pressure. The reduction of fracture loads can occur at levels well below the yield strength of the material. Hydrogen embrittlement is usually manifest in terms of singular sharp cracks, in contrast to the extensive branching observed for stress corrosion cracking. The initial crack openings and the local deformation associated with crack propagation may be so small that they are difficult to detect except in special nondestructive examinations. Cracks due to HE can grow rapidly with little macroscopic evidence of mechanical deformation in materials that are normally quite ductile. This Technical Memorandum presents a comprehensive review of experimental data for the effects of gaseous Hydrogen Environment Embrittlement (HEE) for several types of metallic materials. Common material screening methods are used to rate the hydrogen degradation of mechanical properties that occur while the material is under an applied stress and exposed to gaseous hydrogen as compared to air or helium, under slow strain rates (SSR) testing. Due to the simplicity and accelerated nature of these tests, the results expressed in terms of HEE index are not intended to necessarily represent true hydrogen service environment for long-term exposure, but rather to provide a practical approach for material screening, which is a useful concept to qualitatively evaluate the severity of hydrogen embrittlement. The effects of hydrogen gas on mechanical properties such as tensile strength, ductility, fracture, low and high cycle fatigue, crack growth rate, and creep rupture are analyzed with respect to the general trends established from the HEE index values. It is observed that the severity of HE effects is also influenced by environmental factors such as pressure, temperature, and hydrogen gas purity. The severity of HE effects is also influenced by material factors such as surface finish, heat treatment, and product forms, compositions, grain direction, and crystal orientations.

Pretest analysis of the NESC-1 spinning cylinder experiment

DOE Office of Scientific and Technical Information (OSTI.GOV)

Sattari-Far, I.

This report presents defect assessment results from a final pre-test analysis of the NESC-1 spinning cylinder based on the NDE defect definitions and the determined loading conditions. The analysis covers fracture assessments of a subclad and surface breaking crack. Three-dimensional elastic-plastic finite element calculations, considering the crack-tip constraint, are employed in the assessments. Also performed are sensitivity studies to demonstrate how different affecting parameters, especially the cladding residual stresses, impact the crack driving force. It is found for both the surface and the subclad crack that the situations in the cladding and at the deepest point of the crack frontmore » are far from critical for cleavage fracture. The results of the analysis indicate that a limited amount of ductile crack growth can occur along the crack front in the HAZ and adjacent base material. Cleavage fracture events can be expected in the HAZ. The results also show substantial loss of crack-tip constraint in the HAZ compared with the SSY solutions.« less

Cracking in dissimilar laser welding of tantalum to molybdenum

NASA Astrophysics Data System (ADS)

Zhou, Xingwen; Huang, Yongde; Hao, Kun; Chen, Yuhua

2018-06-01

Dissimilar joining of tantalum (Ta) to molybdenum (Mo) is of great interest in high temperature structural component applications. However, few reports were found about joining of these two hard-to-weld metals. The objective of this experimental study was to assess the weldability of laser butt joining of 0.2 mm-thick Ta and Mo. In order to study cracking mechanism in Ta/Mo joint, similar Ta/Ta and Mo/Mo joints were compared under the same welding conditions. An optical microscope observation revealed presence of intergranular cracks in the Mo/Mo joint, while both transgranular and intergranular cracks were observed in Ta/Mo joint. The cracking mechanism of the Ta/Mo joint was investigated further by micro-hardness testing, micro X-ray diffraction and scanning electron microscopy. The results showed that solidification cracking tendency of Mo is a main reason for crack initiation in the Ta/Mo joint. Low ductility feature in fusion zone most certainly played a role in the transgranular propagation of cracking.

A modified Gurson-type plasticity model at finite strains: formulation, numerical analysis and phase-field coupling

NASA Astrophysics Data System (ADS)

Aldakheel, Fadi; Wriggers, Peter; Miehe, Christian

2017-12-01

The modeling of failure in ductile materials must account for complex phenomena at the micro-scale, such as nucleation, growth and coalescence of micro-voids, as well as the final rupture at the macro-scale, as rooted in the work of Gurson (J Eng Mater Technol 99:2-15, 1977). Within a top-down viewpoint, this can be achieved by the combination of a micro-structure-informed elastic-plastic model for a porous medium with a concept for the modeling of macroscopic crack discontinuities. The modeling of macroscopic cracks can be achieved in a convenient way by recently developed continuum phase field approaches to fracture, which are based on the regularization of sharp crack discontinuities, see Miehe et al. (Comput Methods Appl Mech Eng 294:486-522, 2015). This avoids the use of complex discretization methods for crack discontinuities, and can account for complex crack patterns. In this work, we develop a new theoretical and computational framework for the phase field modeling of ductile fracture in conventional elastic-plastic solids under finite strain deformation. It combines modified structures of Gurson-Tvergaard-Needelman GTN-type plasticity model outlined in Tvergaard and Needleman (Acta Metall 32:157-169, 1984) and Nahshon and Hutchinson (Eur J Mech A Solids 27:1-17, 2008) with a new evolution equation for the crack phase field. An important aspect of this work is the development of a robust Explicit-Implicit numerical integration scheme for the highly nonlinear rate equations of the enhanced GTN model, resulting with a low computational cost strategy. The performance of the formulation is underlined by means of some representative examples, including the development of the experimentally observed cup-cone failure mechanism.

Application of a Novel DCPD Adjustment Method for the J-R Curve Characterization: A study based on ORNL and ASTM Interlaboratory Results

DOE Office of Scientific and Technical Information (OSTI.GOV)

Chen, Xiang; Sokolov, Mikhail A; Nanstad, Randy K

Material fracture toughness in the fully ductile region can be described by a J-integral vs. crack growth resistance curve (J-R curve). As a conventional J-R curve measurement method, the elastic unloading compliance (EUC) method becomes impractical for elevated temperature testing due to relaxation of the material and friction induced back-up shape of the J-R curve. One alternative solution of J-R curve testing applies the Direct Current Potential Drop (DCPD) technique for measuring crack extension. However, besides crack growth, potential drop can also be influenced by plastic deformation, crack tip blunting, etc., and uncertainties exist in the current DCPD methodology especiallymore » in differentiating potential drop due to stable crack growth and due to material deformation. Thus, using DCPD for J-R curve determination remains a challenging task. In this study, a new adjustment procedure for applying DCPD to derive the J-R curve has been developed for conventional fracture toughness specimens, including compact tension, three-point bend, and disk-shaped compact specimens. Data analysis has been performed on Oak Ridge National Laboratory (ORNL) and American Society for Testing and Materials (ASTM) interlaboratory results covering different specimen thicknesses, test temperatures, and materials, to evaluate the applicability of the new DCPD adjustment procedure for J-R curve characterization. After applying the newly-developed procedure, direct comparison between the DCPD method and the normalization method on the same specimens indicated close agreement for the overall J-R curves, as well as the provisional values of fracture toughness near the onset of ductile crack extension, Jq, and of tearing modulus.« less

Designing added functions in engineered cementitious composites

NASA Astrophysics Data System (ADS)

Yang, En-Hua

In this dissertation, a new and systematic material design approach is developed for ECC with added functions through material microstructures linkage to composite macroscopic behavior. The thesis research embodies theoretical development by building on previous ECC micromechanical models, and experimental investigations into three specific new versions of ECC with added functions aimed at addressing societal demands of our built infrastructure. Specifically, the theoretical study includes three important ECC modeling elements: Steady-state crack propagation analyses and simulation, predictive accuracy of the fiber bridging constitutive model, and development of the rate-dependent strain-hardening criteria. The first element establishes the steady-state cracking criterion as a fundamental requirement for multiple cracking behavior in brittle matrix composites. The second element improves the accuracy of crack-width prediction in ECC. The third element establishes the micromechanics basis for impact-resistant ECC design. Three new ECCs with added functions were developed and experimentally verified in this thesis research through the enhanced theoretical framework. A green ECC incorporating a large volume of industrial waste was demonstrated to possess reduced crack width and drying shrinkage. The self-healing ECC designed with tight crack width was demonstrated to recover transport and mechanical properties after microcrack damage when exposed to wet and dry cycles. The impact-resistant ECC was demonstrated to retain tensile ductility with increased strength under moderately high strain-rate loading. These new versions of ECC with added functions are expected to contribute greatly to enhancing the sustainability, durability, and safety of civil infrastructure built with ECC. This research establishes the effectiveness of micromechanics-based design and material ingredient tailoring for ECC with added new attributes but without losing its basic tensile ductile characteristics.

Creep and intergranular cracking of Ni-Cr-Fe-C in 360[degree]C argon

DOE Office of Scientific and Technical Information (OSTI.GOV)

Angeliu, T.M.; Was, G.S.

1994-06-01

The influence of carbon and chromium on the creep and intergranular (IG) cracking behavior of controlled-purity Ni-xCr-9Fe-yC alloys in 360 C argon was investigated using constant extension rate tension (CERT) and constant load tension (CLT) testing. The CERT test results at 360 C show that the degree of IG cracking increases with decreasing bulk chromium or carbon content. The CLT test results at 360 C and 430 C reveal that, as the amounts of chromium and carbon in solution decrease, the steady-state creep rate increases. The occurrence of severe IG cracking correlates with a high steady-state creep rate, suggesting thatmore » creep plays a role in the IG cracking behavior in argon at 360 C. The failure mode of IG cracking and the deformation mode of creep are coupled through the formation of grain boundary voids that interlink to form grain boundary cavities, resulting in eventual failure by IG cavitation and ductile overload of the remaining ligaments. Grain boundary sliding may be enhancing grain boundary cavitation by redistributing the stress from inclined to more perpendicular boundaries and concentrating stress at discontinuities for the boundaries oriented 45 deg with respect to the tensile axis. Additions of carbon or chromium, which reduce the creep rate over all stress levels, also reduce the amount of IG fracture in CERT experiments. A damage accumulation model was formulated and applied to CERT tests to determine whether creep damage during a CERT test controls failure. Results show that, while creep plays a significant role in CERT experiments, failure is likely controlled by ductile overload caused by reduction in area resulting from grain boundary void formation and interlinkage.« less

Experimental data of the static behavior of reinforced concrete beams at room and low temperature

PubMed Central

Mirzazadeh, M. Mehdi; Noël, Martin; Green, Mark F.

2016-01-01

This article provides data on the static behavior of reinforced concrete at room and low temperature including, strength, ductility, and crack widths of the reinforced concrete. The experimental data on the application of digital image correlation (DIC) or particle image velocimetry (PIV) in measuring crack widths and the accuracy and precision of DIC/PIV method with temperature variations when is used for measuring strains is provided as well. PMID:27158650

Some Correlations between Plate Shatter and Fracture Toughness.

DTIC Science & Technology

1987-02-01

temperatures. In this manner, any test for plate cracking should be akin to a Charpy test, where a series of notched test bars are broken over a...cracking under ballistic impact. The PSTT test is analogous to the transition temperature in a Charpy impact test, or to the nil ductility transition (NDT...210 C to -730 C. Standard Charpy specimens were machined from the plates and subsequently precracked in fatigue to about 2.5 mm and dynamically tested

Ductile and brittle transition behavior of titanium alloys in ultra-precision machining.

PubMed

Yip, W S; To, S

2018-03-02

Titanium alloys are extensively applied in biomedical industries due to their excellent material properties. However, they are recognized as difficult to cut materials due to their low thermal conductivity, which induces a complexity to their deformation mechanisms and restricts precise productions. This paper presents a new observation about the removal regime of titanium alloys. The experimental results, including the chip formation, thrust force signal and surface profile, showed that there was a critical cutting distance to achieve better surface integrity of machined surface. The machined areas with better surface roughness were located before the clear transition point, defining as the ductile to brittle transition. The machined area at the brittle region displayed the fracture deformation which showed cracks on the surface edge. The relationship between depth of cut and the ductile to brittle transaction behavior of titanium alloys in ultra-precision machining(UPM) was also revealed in this study, it showed that the ductile to brittle transaction behavior of titanium alloys occurred mainly at relatively small depth of cut. The study firstly defines the ductile to brittle transition behavior of titanium alloys in UPM, contributing the information of ductile machining as an optimal machining condition for precise productions of titanium alloys.

Source Mechanism of Vulcanian Degassing at Popocatépetl Volcano, Mexico, Determined From Moment-Tensor Inversion of Very-long-period Seismic Waveforms

NASA Astrophysics Data System (ADS)

Chouet, B.; Dawson, P.; Arciniega, A.

2004-12-01

The source mechanism of very-long-period (VLP) signals accompanying degassing exhalations at Popocatépetl is analyzed in the 15-70~s band by minimizing the residual error between data and synthetics calculated for a point source embedded in a homogeneous medium. The waveforms of two events (04/23/00, 05/23/00) representative of mild Vulcanian eruptions are well reproduced by our inversion, which takes into account volcano topography. The source centroid is positioned 1500~m below the western perimeter of the summit crater, and the modeled source is composed of a shallow-dipping crack (sill with easterly dip of 10° ) intersecting a steeply-dipping crack (northeast striking dike with northwest dip of 83° ), whose surface trace bisects the vent. Both cracks undergo a similar sequence of inflation, deflation, and reinflation --- reflecting a cycle of pressurization, depressurization, and repressurization within a time interval of 3-5~min. The largest moment release occurs in the sill, showing a maximum volume change of 500-1000\\:m3, pressure drop of 3-5~MPa, and amplitude of recovered pressure equal to 1.2 times the amplitude of the pressure drop. In contrast, the maximum volume change in the dike is 200-300\\:m3, with a corresponding pressure drop of 1-2~MPa and pressure recovery equal to the pressure drop. Accompanying these volumetric sources is a single force with magnitude of 5 × 108~N, consistent with melt advection in response to the pressure transients. The source-time history of the three components of this force confirms that significant mass movement starts in the sill and triggers a mass movement response in the dike within ˜ 5~s. Such source behavior is consistent with the opening of an escape pathway for accumulated gases from slow pressurization of the sill driven by magma crystallization. The opening of a pathway for pent-up gases in the sill and rapid evacuation of this separated gas phase induces the pressure drop. Pressure recovery in the magma filling the sill is driven by diffusion of gases from the resulting supersaturated melt into bubbles. Assuming a penny-shaped crack at ambient pressure of 40~MPa, the observed pressure and volume variations can be modeled with the following attributes: crack radius, (100~m), crack aperture, (5~m), bubble number density, (1010 - 1012\\:m-3), initial bubble radius, (10-6\\:m), final bubble radius, ( ˜ 10-5\\:m), and net decrease of gas concentration in the melt, (0.01~wt%).

Source mechanism of Vulcanian degassing at Popocatépetl Volcano, Mexico, determined from waveform inversions of very long period signals

NASA Astrophysics Data System (ADS)

Chouet, Bernard; Dawson, Phillip; Arciniega-Ceballos, Alejandra

2005-07-01

The source mechanism of very long period (VLP) signals accompanying volcanic degassing bursts at Popocatépetl is analyzed in the 15-70 s band by minimizing the residual error between data and synthetics calculated for a point source embedded in a homogeneous medium. The waveforms of two eruptions (23 April and 23 May 2000) representative of mild Vulcanian activity are well reproduced by our inversion, which takes into account volcano topography. The source centroid is positioned 1500 m below the western perimeter of the summit crater, and the modeled source is composed of a shallow dipping crack (sill with easterly dip of 10°) intersecting a steeply dipping crack (northeast striking dike dipping 83° northwest), whose surface extension bisects the vent. Both cracks undergo a similar sequence of inflation, deflation, and reinflation, reflecting a cycle of pressurization, depressurization, and repressurization within a time interval of 3-5 min. The largest moment release occurs in the sill, showing a maximum volume change of 500-1000 m3, pressure drop of 3-5 MPa, and amplitude of recovered pressure equal to 1.2 times the amplitude of the pressure drop. In contrast, the maximum volume change in the dike is less (200-300 m3), with a corresponding pressure drop of 1-2 MPa and pressure recovery equal to the pressure drop. Accompanying these volumetric sources are single-force components with magnitudes of 108 N, consistent with melt advection in response to pressure transients. The source time histories of the volumetric components of the source indicate that significant mass movement starts within the sill and triggers a mass movement response in the dike within a few seconds. Such source behavior is consistent with the opening of a pathway for escape of pent-up gases from slow pressurization of the sill driven by magma crystallization. The opening of this pathway and associated rapid evacuation of volcanic gases induces the pressure drop. Pressure recovery in the magma filling the sill is driven by diffusion of gases from the resulting supersaturated melt into bubbles. Assuming a penny-shaped crack at ambient pressure of 40 MPa, the observed pressure and volume variations can be modeled with the following attributes: crack radius (100 m), crack aperture (5 m), bubble number density (1010-1012 m-3), initial bubble radius (10-6 m), final bubble radius (˜10-5 m), and net decrease of gas concentration in the melt (0.01 wt %).

Source mechanism of Vulcanian degassing at Popocatépetl Volcano, Mexico, determined from waveform inversions of very long period signals

USGS Publications Warehouse

Chouet, Bernard A.; Dawson, Phillip B.; Arciniega-Ceballos, Alejandra

2005-01-01

The source mechanism of very long period (VLP) signals accompanying volcanic degassing bursts at Popocatépetl is analyzed in the 15–70 s band by minimizing the residual error between data and synthetics calculated for a point source embedded in a homogeneous medium. The waveforms of two eruptions (23 April and 23 May 2000) representative of mild Vulcanian activity are well reproduced by our inversion, which takes into account volcano topography. The source centroid is positioned 1500 m below the western perimeter of the summit crater, and the modeled source is composed of a shallow dipping crack (sill with easterly dip of 10°) intersecting a steeply dipping crack (northeast striking dike dipping 83° northwest), whose surface extension bisects the vent. Both cracks undergo a similar sequence of inflation, deflation, and reinflation, reflecting a cycle of pressurization, depressurization, and repressurization within a time interval of 3–5 min. The largest moment release occurs in the sill, showing a maximum volume change of 500–1000 m3, pressure drop of 3–5 MPa, and amplitude of recovered pressure equal to 1.2 times the amplitude of the pressure drop. In contrast, the maximum volume change in the dike is less (200–300 m3), with a corresponding pressure drop of 1–2 MPa and pressure recovery equal to the pressure drop. Accompanying these volumetric sources are single-force components with magnitudes of 108 N, consistent with melt advection in response to pressure transients. The source time histories of the volumetric components of the source indicate that significant mass movement starts within the sill and triggers a mass movement response in the dike within a few seconds. Such source behavior is consistent with the opening of a pathway for escape of pent-up gases from slow pressurization of the sill driven by magma crystallization. The opening of this pathway and associated rapid evacuation of volcanic gases induces the pressure drop. Pressure recovery in the magma filling the sill is driven by diffusion of gases from the resulting supersaturated melt into bubbles. Assuming a penny-shaped crack at ambient pressure of 40 MPa, the observed pressure and volume variations can be modeled with the following attributes: crack radius (100 m), crack aperture (5 m), bubble number density (1010–1012 m−3), initial bubble radius (10−6 m), final bubble radius (∼10−5 m), and net decrease of gas concentration in the melt (0.01 wt %).

Fracture mechanics; Proceedings of the 22nd National Symposium, Atlanta, GA, June 26-28, 1990. Vols. 1 & 2

NASA Technical Reports Server (NTRS)

Ernst, Hugo A. (Editor); Saxena, Ashok (Editor); Mcdowell, David L. (Editor); Atluri, Satya N. (Editor); Newman, James C., Jr. (Editor); Raju, Ivatury S. (Editor); Epstein, Jonathan S. (Editor)

1992-01-01

Current research on fracture mechanics is reviewed, focusing on ductile fracture; high-temperature and time-dependent fracture; 3D problems; interface fracture; microstructural aspects of fatigue and fracture; and fracture predictions and applications. Particular attention is given to the determination and comparison of crack resistance curves from wide plates and fracture mechanics specimens; a relationship between R-curves in contained and uncontained yield; the creep crack growth behavior of titanium alloy Ti-6242; a crack growth response in three heat resistant materials at elevated temperature; a crack-surface-contact model for determining effective-stress-intensity factors; interfacial dislocations in anisotropic bimaterials; an effect of intergranular crack branching on fracture toughness evaluation; the fracture toughness behavior of exservice chromium-molybdenum steels; the application of fracture mechanics to assess the significance of proof loading; and a load ratio method for estimating crack extension.

Rupture Dynamics along Thrust Dipping Fault: Inertia Effects due to Free Surface Wave Interactions

NASA Astrophysics Data System (ADS)

Vilotte, J. P.; Scala, A.; Festa, G.

2017-12-01

We numerically investigate the dynamic interaction between free surface and up-dip, in-plane rupture propagation along thrust faults, under linear slip-weakening friction. With reference to shallow along-dip rupture propagation during large subduction earthquakes, we consider here low dip-angle fault configurations with fixed strength excess and depth-increasing initial stress. In this configuration, the rupture undergoes a break of symmetry with slip-induced normal stress perturbations triggered by the interaction with reflected waves from the free surface. We found that both body-waves - behind the crack front - and surface waves - at the crack front - can trigger inertial effects. When waves interact with the rupture before this latter reaches its asymptotic speed, the rupture can accelerate toward the asymptotic speed faster than in the unbounded symmetric case, as a result of these inertial effects. Moreover, wave interaction at the crack front also affects the slip rate generating large ground motion on the hanging wall. Imposing the same initial normal stress, frictional strength and stress drop while varying the static friction coefficient we found that the break of symmetry makes the rupture dynamics dependent on the absolute value of friction. The higher the friction the stronger the inertial effect both in terms of rupture acceleration and slip amount. When the contact condition allows the fault interface to open close to the free surface, the length of the opening zone is shown to depend on the propagation length, the initial normal stress and the static friction coefficient. These new results are shown to agree with analytical results of rupture propagation in bounded media, and open new perspectives for understanding the shallow rupture of large subduction earthquakes and tsunami sources.

Hot Ductility Behavior of Boron Containing Microalloyed Steels with Varying Manganese Contents

NASA Astrophysics Data System (ADS)

Brune, Tobias; Senk, Dieter; Walpot, Raphael; Steenken, Bernhard

2015-02-01

The hot ductility is measured for six different steel grades with different microalloying elements and with varying manganese contents using the hot tensile test machine with melting/solidification unit at the Department of Ferrous Metallurgy RWTH Aachen University. To identify the influence of manganese on hot ductility, tests are performed with varying the manganese content from 0.7 to 18.2 wt pct, a high manganese steel. Additionally, the effect of different cooling and strain rates is analyzed by changing the particular rate for selected samples in the minima. To investigate and detect the cause of cracking during testing, the fracture surfaces in the ductility minima are considered with scanning electron microscope-energy dispersive X-ray spectroscopy. Thermodynamic modeling is conducted on basis of the commercial software ThermoCalc©. A sharp decrease of the hot ductility is recognizable at 1398 K (1125 °C), at only 0.7 wt pct manganese because of the low manganese to sulfur ratio. The grades with a Mn content up to 1.9 wt pct show a good ductility with minimal ductility loss. In comparison, the steel grade with 18.2 wt pct has a poor hot ductility. Because of the formation of complex precipitates, where several alloying elements are involved, the influence of boron on hot ductility is not fully clarified. By increasing the cooling rate, the reduction of area values are shifted to smaller values. For high test temperatures, these measured values are decreased for lower strain rates. Thereby, an early drop of the ductility is noticeable for the high temperatures around 1373 K (1100 °C).

Mechanical properties of highly defective graphene: from brittle rupture to ductile fracture.

PubMed

Xu, Lanqing; Wei, Ning; Zheng, Yongping

2013-12-20

Defects are generally believed to deteriorate the superlative performance of graphene-based devices but may also be useful when carefully engineered to tailor the local properties and achieve new functionalities. Central to most defect-associated applications is the defect coverage and arrangement. In this work, we investigate, by molecular dynamics simulations, the mechanical properties and fracture dynamics of graphene sheets with randomly distributed vacancies or Stone-Wales defects under tensile deformations over a wide defect coverage range. With defects presented, an sp-sp(2) bonding network and an sp-sp(2)-sp(3) bonding network are observed in vacancy-defected and Stone-Wales-defected graphene, respectively. The ultimate strength degrades gradually with increasing defect coverage and saturates in the high-ratio regime, whereas the fracture strain presents an unusual descending-saturating-improving trend. In the dense vacancy defect situation, the fracture becomes more plastic and super-ductility is observed. Further fracture dynamics analysis reveals that the crack trapping by sp-sp(2) and sp-sp(2)-sp(3) rings and the crack-tip blunting account for the ductile fracture, whereas geometric rearrangement on the entire sheet for vacancy defects and geometric rearrangement on the specific defect sites for Stone-Wales defects account for their distinctive rules of the evolution of the fracture strain.

The application of an atomistic J-integral to a ductile crack.

PubMed

Zimmerman, Jonathan A; Jones, Reese E

2013-04-17

In this work we apply a Lagrangian kernel-based estimator of continuum fields to atomic data to estimate the J-integral for the emission dislocations from a crack tip. Face-centered cubic (fcc) gold and body-centered cubic (bcc) iron modeled with embedded atom method (EAM) potentials are used as example systems. The results of a single crack with a K-loading compare well to an analytical solution from anisotropic linear elastic fracture mechanics. We also discovered that in the post-emission of dislocations from the crack tip there is a loop size-dependent contribution to the J-integral. For a system with a finite width crack loaded in simple tension, the finite size effects for the systems that were feasible to compute prevented precise agreement with theory. However, our results indicate that there is a trend towards convergence.

Use of Friction Stir Processing for Improving Heat-Affected Zone Liquation Cracking Resistance of a Cast Magnesium Alloy AZ91D

NASA Astrophysics Data System (ADS)

Karthik, G. M.; Janaki Ram, G. D.; Kottada, Ravi Sankar

2017-12-01

In this work, a cast magnesium alloy AZ91D was friction stir processed. Detailed microstructural studies and Gleeble hot ductility tests were conducted on the as-cast and the FSPed samples to comparatively assess their heat-affected zone liquation cracking behavior. The results show that the use of FSP as a pretreatment to fusion welding can strikingly improve the heat-affected zone liquation cracking resistance of alloy AZ91D by reducing the amount and size of the low-melting eutectic β (Mg17Al12) as well as by refining the matrix grain size.

Intermediate temperature grain boundary embrittlement in nickel-base weld metals

NASA Astrophysics Data System (ADS)

Nissley, Nathan Eugene

The ductility-dip cracking (DDC) susceptibility of NiCrFe filler metals was evaluated using the strain-to-fracture (STF) GleebleRTM-based testing technique1. These high chromium Ni-base filler metals are frequently used in nuclear power plant applications for welding Ni-base Alloy 690 and included INCONELRTM Filler Metal 52 and 52M (FM-52 and FM-52M)2, and a number of FM-52M-type experimental alloys including two with additions of molybdenum and niobium. A wide range in DDC susceptibilities was observed in the tested alloys including significant variations in susceptibility with only small compositional changes. The interpretation of the STF results now includes both the threshold strain for cracking and the transition to "massive" cracking. While the threshold strain is still insightful and an indication of cracking susceptibility, materials which transition rapidly from the threshold strain to "massive" cracking are typically more susceptible to DDC. The spot pre-welds made on the STF samples, used to produce a repeatable microstructure were found to significantly affect the DDC resistance when the current downslope time was altered. Decreasing the downslope time resulted in a faster cooling rate, finer solidification substructure, fewer metastable intragranular precipitates, and a reduced DDC susceptibility. The downslope time has been found to be the most important STF testing variable evaluated to date. A significant decrease in DDC susceptibility was observed in the alloys with Mo and Nb additions. The threshold strain for cracking in the 2.5% Nb and 4% Mo NiCrFe alloy was approximately 10%, and demonstrated a DDC resistance of more than twice that observed in typical FM-82 alloys. This remarkable increase in DDC resistance was attributed to the skeletal precipitate morphology whose large surface area and dense distribution were highly effective at pinning grain boundaries and preventing crack initiation. The resulting wavy or tortuous grain boundaries act to mechanically lock the grains together and thereby reduce the cracking susceptibility. A general improvement in the DDC cracking resistance of FM-52M-type alloys was observed over FM-52, particularly at lower temperatures (750°C) in the DDC range. Compositional changes in the FM-52M experimental alloys resulted in a range of DDC susceptibilities, indicating the strong effect of minor changes in composition. Boron additions resulted in an increase in Cr-rich M23C6 intergranular carbides in the as-welded condition. Electron backscatter diffraction (EBSD) data showed increased intragranular deformation that was attributed to improved grain boundary strengthening as a result of the intergranular M23C6 formation prior to deformation. Elongated intergranular carbides were also found to be more effective in improving grain boundary strengthening when compared with more symmetrical carbides. (Abstract shortened by UMI.) 1GleebleRTM is a registered trademark of Dynamic Systems Inc. 2INCONELRTM is a registered trademark of Special Metals Company, a PCC company.

DOE Office of Scientific and Technical Information (OSTI.GOV)

Brochard, J.; Charras, T.; Ghoudi, M.

Modifications to a computer code for ductile fracture assessment of piping systems with postulated circumferential through-wall cracks under static or dynamic loading are very briefly described. The modifications extend the capabilities of the CASTEM2000 code to the determination of fracture parameters under creep conditions. The main advantage of the approach is that thermal loads can be evaluated as secondary stresses. The code is applicable to piping systems for which crack propagation predictions differ significantly depending on whether thermal stresses are considered as primary or secondary stresses.

Material heterogeneity in cancellous bone promotes deformation recovery after mechanical failure

PubMed Central

Torres, Ashley M.; Matheny, Jonathan B.; Keaveny, Tony M.; Taylor, David; Rimnac, Clare M.; Hernandez, Christopher J.

2016-01-01

Many natural structures use a foam core and solid outer shell to achieve high strength and stiffness with relatively small amounts of mass. Biological foams, however, must also resist crack growth. The process of crack propagation within the struts of a foam is not well understood and is complicated by the foam microstructure. We demonstrate that in cancellous bone, the foam-like component of whole bones, damage propagation during cyclic loading is dictated not by local tissue stresses but by heterogeneity of material properties associated with increased ductility of strut surfaces. The increase in surface ductility is unexpected because it is the opposite pattern generated by surface treatments to increase fatigue life in man-made materials, which often result in reduced surface ductility. We show that the more ductile surfaces of cancellous bone are a result of reduced accumulation of advanced glycation end products compared with the strut interior. Damage is therefore likely to accumulate in strut centers making cancellous bone more tolerant of stress concentrations at strut surfaces. Hence, the structure is able to recover more deformation after failure and return to a closer approximation of its original shape. Increased recovery of deformation is a passive mechanism seen in biology for setting a broken bone that allows for a better approximation of initial shape during healing processes and is likely the most important mechanical function. Our findings suggest a previously unidentified biomimetic design strategy in which tissue level material heterogeneity in foams can be used to improve deformation recovery after failure. PMID:26929343

Effects of bending and heat on the ductility and fracture toughness of flange plate.

DOT National Transportation Integrated Search

2012-05-01

Bridge fabricators for the Texas Department of Transportation (TxDOT) have occasionally experienced the : formation of cracks in flange plate during bending operations, particularly when heat is applied. Bending the : flange plate is necessary for ce...

Self-healing of cracks formed in Silicon-Aluminum anodes electrochemically cycled at high lithiation rates

NASA Astrophysics Data System (ADS)

Bhattacharya, Sandeep; Alpas, Ahmet T.

2016-10-01

Lithiation-induced volume changes in Si result in fracture and fragmentation of Si anodes in Li-ion batteries. This paper reports the self-healing behaviour of cracks observed in micron-sized Si particles dispersed in a ductile Al matrix of a Si-Al electrode electrochemically cycled vs. Li/Li+ using a high lithiation rate of 15.6 C. Cross-sectional high-resolution transmission electron microscopy and Raman spectroscopy revealed that an amorphous layer with a depth up to ∼100 nm was formed at the surface of Si particles. In-situ optical microscopy performed during electrochemical experiments revealed development of cracks in Si particles as the voltage decreased to 0.02 V during lithiation. Self-healing of cracks in Si particles occurred in two steps: i) arresting of the crack growth at the Si/Al interface as the surrounding Al matrix had a higher fracture toughness and thus acted as a barrier to crack propagation, and ii) closure of cracks due to compressive stresses applied to the crack faces by the amorphous zones formed on each side of the crack paths.

Partially melted zone in aluminum welds

NASA Astrophysics Data System (ADS)

Huang, Chen-Che

The partially melted zone (PMZ) is a region immediately outside the weld metal where grain boundary (GB) liquation can occur and cause intergranular cracking. Aluminum alloys are known to be susceptible to liquation and liquation cracking. The PMZ of alloy 2219 (essentially Al-6.3Cu) was studied. Liquation is initiated eutectically. Solidification of the GB liquid was directional---upward and toward the weld as a result of the temperature gradients across the PMZ. The liquated material solidifies with severe segregation into a low-strength, low-ductility structure consisting of a solute-depleted ductile phase and a solute-rich brittle eutectic. In tensile testing the maximum load and displacement before failure were both far below those of the base metal. The GB eutectic fractured while the adjacent Cu-depleted a deformed readily under tension. The solidification mode of the grain boundary liquid was mostly planar. However, cellular solidification was also observed near the bottom of partial-penetration welds, where temperature gradients were lowest. The liquation mechanisms in wrought multicomponent aluminum alloys during welding were also studied. Three mechanisms were identified. They cover most, if not all, wrought aluminum alloys. Liquation cracking in the PMZ was investigated in full-penetration aluminum welds. Liquation cracking occurs because the solidifying PMZ is pulled by a solidifying and thus contracting weld metal that is stronger than the PMZ. Liquation cracking can occur if there is significant liquation in the PMZ, if there is no solidification cracking in the adjacent weld metal, and if the PMZ becomes lower in solid fraction (and hence strength) during its terminal solidification than the solidifying weld metal. Liquation cracking in the PMZ was also investigated in partial-penetration aluminum welds. The papillary (nipple) type penetration common in welding with spray transfer of the filler wire actually oscillates along the weld and promotes cracking regardless of the filler metal used. The fast-solidifying weld metal immediately behind the penetration tip contracts and pulls the PMZ near the tip and, regardless of the weld-metal composition, cracking can occur if PMZ liquation is significant.

Control of fault shearing on the fabric of a syn-tectonic granite : magnetic fabric and crystallographic preferred orientation (CPO) of quartz input

NASA Astrophysics Data System (ADS)

Walter, Bastien; Géraud, Yves; Diraison, Marc; Oliot, Emilien

2013-04-01

The late-Miocene monzogranitic pluton of Porto Azzurro (PA) on Elba Island (Italy), was emplaced in the footwall of the N-S striking Zuccale Fault (ZF), a Low-Angle Normal Fault (LANF). In the Barbarossa outcrop, this poorly exposed pluton shows few NNE-SSW and WNW-ESE striking shear bands, respectively moderately dipping eastward and steeply dipping northward, which appear to be associated to the brittle fracturation, and no clear relationship between all these structures and the ZF is described. In order to get information about possible relationship between these shear bands, brittle structures and prior fabric of this igneous stock, and about the timing of formation of these ductile deformations relative to the pluton emplacement, rock fabrics were studied on samples taken both inside and outside of one of these shear bands. The magnetic fabric was analyzed with anisotropy of magnetic susceptibility measurements (AMS), and the crystallographic preferred orientations of dynamically recrystallized quartz were measured with the electron back-scattered diffraction (EBSD) method. Quartz CPOs are directly compared, after EBSD data processing, with the macroscopic ductile structures orientation, according to the geographical North. The pooling of data of these two methods reveals two distinct petrofabrics within the Barbarossa monzogranite. The first fabric, with a low dip angle, is identified only on samples taken outside of the influence of the shear bands. Orientation of paramagnetic minerals, with biotite as the main magnetic mineral carrier, and quartz CPOs are consistent, pervasive within the whole outcrop and are linked to the eastward extension produced by the LANF Zuccale Fault. This fabric suggests that the dynamic of the magmatic supplies during emplacement of the pluton of PA was controlled by the LANF's extension, and confirms this magmatic intrusion to be likely syn-tectonic. The second fabric is identified close or within the studied shear bands with a similar orientation to them. Our data show that these ductile structures impose a local new tectonic fabric overprinting the pre-existing one. The common re-orientation of the magnetic minerals, of the recrystallized quartz and of the brittle structures suggest a strain localization and a continuous strain process localized along stain bands from late-magmatic flowing, highlighted by biotite orientation, then during shear bands activation, at temperature around 350-400° C. Finally, these structures would have remained active through the ductile-brittle transition, leading to the localized intense fracturation of the Barbarossa outcrop.

New theory for Mode I crack-tip dislocation emission

NASA Astrophysics Data System (ADS)

Andric, Predrag; Curtin, W. A.

2017-09-01

A material is intrinsically ductile under Mode I loading when the critical stress intensity KIe for dislocation emission is lower than the critical stress intensity KIc for cleavage. KIe is usually evaluated using the approximate Rice theory, which predicts a dependence on the elastic constants and the unstable stacking fault energy γusf for slip along the plane of dislocation emission. Here, atomistic simulations across a wide range of fcc metals show that KIe is systematically larger (10-30%) than predicted. However, the critical (crack tip) shear displacement is up to 40% smaller than predicted. The discrepancy arises because Mode I emission is accompanied by the formation of a surface step that is not considered in the Rice theory. A new theory for Mode I emission is presented based on the ideas that (i) the stress resisting step formation at the crack tip creates "lattice trapping" against dislocation emission such that (ii) emission is due to a mechanical instability at the crack tip. The new theory is formulated using a Peierls-type model, naturally includes the energy to form the step, and reduces to the Rice theory (no trapping) when the step energy is small. The new theory predicts a higher KIe at a smaller critical shear displacement, rationalizing deviations of simulations from the Rice theory. Specific predictions of KIe for the simulated materials, usually requiring use of the measured critical crack tip shear displacement due to complex material non-linearity, show very good agreement with simulations. An analytic model involving only γusf, the surface energy γs, and anisotropic elastic constants is shown to be quite accurate, serves as a replacement for the analytical Rice theory, and is used to understand differences between Rice theory and simulation in recent literature. The new theory highlights the role of surface steps created by dislocation emission in Mode I, which has implications not only for intrinsic ductility but also for crack tip twinning and fracture due to chemical interactions at the crack tip.

Ductile and Brittle Neogene Deformation of Late Permian Orthogneiss in the Northern Ailao Shan-Red River Shear Zone: View from the Xuelong Shan Block

NASA Astrophysics Data System (ADS)

Wintsch, R. P.; Yi, D.; Yi, K.; Wang, Q. F.; Wang, G. H.

2014-12-01

The orthogneisses in the core of the Xuelong Shan block are surrounded by ductile and then brittle fault rocks. This lens-shape block is in fault contact with Triassic marbles on the eastern margin and Jurassic-Cretaceous mudstones on the western margin. The rocks in the core of the Xuelong Shan block contain multiply foliated feldspathic orthogneisses with local amphibolites, largely overprinted by protomylonitic deformation. Foliation strengthens to the east to become mylonites and ultramylonites, with a 30 m wide zone of loosely cemented fault breccia adjacent to brittlely faulted Triassic marbles. In contrast, the rocks to the west are dominated by brittle deformation, with mylonites becoming cataclasites and then breccias facing the mudstones to the east. Well-foliated phyllonites are locally present within the cataclasites. Early S1 gneissosity striking ENE are recognized only in the interior protomylonite. In the east, the dominate mylonitic S2 foliation strikes 340° with a moderate dip to the east, and an L2 mineral stretching lineation plunges gently north. However, in the west S2 cleavage is transposed into a NNW trending schistosity that dips steeply to the ENE, with down-dip mineral stretching lineations. Whole rock chemistry indicates a granitic to granodioritic protolith for all the rocks including the ultramylonites, but also suggests the progressive loss of alkalis with increasing deformation. Trace element compositions show these rocks lie in the volcanic arc/syn-collisional granite field. U-Pb SHRIMP ages show an Early Triassic age for these granite, with possible Middle Permian inheritance in some cores. These ages are consistent with the period of the closure of the northern Paleo-Tethys ocean. Metamorphic rim ages of ~ 30 Ma record a small amount of zircon dissolution/precipitation probably associated with the Oligocene ductile deformation that produced the upper greenschist facies mylonites. These results support the geologic history of the ASRRSZ based on data obtained in the southern Diancang Shan block. Permian granitoids were intruded and ductily deformed in the Early Triassic. The left lateral shearing that brought these blocks to the surface was delayed until the Neogene extrusion of the Indochina block.

An elastic-plastic fracture mechanics analysis of weld-toe surface cracks in fillet welded T-butt joint

DOE Office of Scientific and Technical Information (OSTI.GOV)

Fu, B.

1994-12-31

This paper describes an elastic-plastic fracture mechanics (EPFM) study of shallow weld-toe cracks. Two limiting crack configurations, plane strain edge crack and semi-circular surface crack in fillet welded T-butt plate joint, were analyzed using the finite element method. Crack depth ranging from 2 to 40% of plate thickness were considered. The elastic-plastic analysis, assuming power-law hardening relationship and Mises yield criterion, was based on incremental plasticity theory. Tension and bending loads applied were monotonically increased to a level causing relatively large scale yielding at the crack tip. Effects of weld-notch geometry and ductile material modeling on prediction of fracture mechanicsmore » characterizing parameter were assessed. It was found that the weld-notch effect reduces and the effect of material modeling increases as crack depth increases. Material modeling is less important than geometric modeling in analysis of very shallow cracks but is more important for relatively deeper cracks, e.g. crack depth more than 20% of thickness. The effect of material modeling can be assessed using a simplified structural model. Weld magnification factors derived assuming linear elastic conditions can be applied to EPFM characterization.« less

Thin-skinned tectonics of upper Ojai Valley and Sulfur Mountain vicinity, Ventura basin, California

DOE Office of Scientific and Technical Information (OSTI.GOV)

Huftile, G.J.

1988-03-01

The Upper Ojai Valley is a tectonic depression between opposing reverse faults. The active, north-dipping San Cayetano fault forms its northern border and has 5.8 km of dip-slip displacement at the Silverthread oil field and 2.6 km of displacement west of Sisar Creek. The fault dies out farther west in Ojai Valley. The southern border is formed by the late Quaternary Sisar-Big-Canyon-Lion fault set, which dips south and merges into a decollement within the south-dipping, ductile Rincon Formation. Folds with north-dipping fold axes, including the Lion Mountain anticline and Reeves syncline, are probably Pliocene. During the late Quaternary, the Sulfurmore » Mountain anticlinorium began forming as a fault-propagation fold, followed closely by the ramping of the south-dipping faults to the surface. One, the Lion fault, cuts the Pleistocene Saugus Formation. To the east, the San Cayetano fault overrides and folds the south-dipping faults. Cross-section balancing shows that the Miocene and younger rocks above the decollement are shortened 6.1 km more than the more competent rocks below. A solution to this bed-length problem is that the decollement becomes a ramp and merges at depth with the steeply south-dipping Oak Ridge fault. This implies that the Sisar, Big Canyon, and Lion faults are frontal thrusts to the Oak Ridge fault. Oil is produced primarily from Mohnian sands and shales north of the Big Canyon fault and from fractured Mohnian shale beneath the Sisar fault.« less

Influence of V-N Microalloying on the High-Temperature Mechanical Behavior and Net Crack Defect of High Strength Weathering Steel

NASA Astrophysics Data System (ADS)

Qing, Jiasheng; Wang, Lei; Dou, Kun; Wang, Bao; Liu, Qing

2016-06-01

The influence of V-N microalloying on the high-temperature mechanical behavior of high strength weathering steel is discussed through thermomechanical simulation experiment. The difference of tensile strength caused by variation of [%V][%N] appears after proeutectoid phase change, and the higher level of [%V][%N] is, the stronger the tensile strength tends to be. The ductility trough apparently becomes deeper and wider with the increase of [%V][%N]. When the level of [%V][%N] reaches to 1.7 × 10-3, high strength weathering steel shows almost similar reduction of area to 0.03% Nb-containing steel in the temperature range of 800-900°, however, the ductility trough at the low-temperature stage is wider than that of Nb-containing steel. Moreover, the net crack defect of bloom is optimized through the stable control of N content in low range under the precondition of high strength weathering steel with sufficient strength.

Influence of restraint and thermal exposure on welds in T-111 and ASTAR-811C

NASA Technical Reports Server (NTRS)

Gold, R. E.; Lessmann, G. G.

1971-01-01

The notched-tensile, tensile, and bend properties of GTA welds in T-111 and ASTAR-811C sheet were determined following a wide range of thermal exposures in order to define changes in ductility and mechanical property behavior due to weld aging response. No notch sensitivity or unusual tensile response was noted for any of the conditions evaluated. An aging response was noted for the bend ductile-brittle transition temperature determinations on both T-111 and ASTAR-811C welds. A tentative explanation for the observed response of each alloy is presented. In addition, the interrelationship of mechanical and chemical factors leading to underbead cracking in T-111 was investigated. The problem was shown to be amenable primarily to chemical solutions, such as alloy compositional changes. This was demonstrated by the improved performance of ASTAR-811C over T-111 in plate weld studies. Only modest success was achieved using procedural techniques as a means of eliminating underbead cracking.

Microstructural response to heat affected zone cracking of prewelding heat-treated Inconel 939 superalloy

DOE Office of Scientific and Technical Information (OSTI.GOV)

Gonzalez, M.A., E-mail: mgonzalez@comimsa.com.mx; Martinez, D.I., E-mail: dorairma@yahoo.com; Perez, A., E-mail: betinperez@hotmail.com

2011-12-15

The microstructural response to cracking in the heat-affected zone (HAZ) of a nickel-based IN 939 superalloy after prewelding heat treatments (PWHT) was investigated. The PWHT specimens showed two different microstructures: 1) spherical ordered {gamma} Prime precipitates (357-442 nm), with blocky MC and discreet M{sub 23}C{sub 6} carbides dispersed within the coarse dendrites and in the interdendritic regions; and 2) ordered {gamma} Prime precipitates in 'ogdoadically' diced cube shapes and coarse MC carbides within the dendrites and in the interdendritic regions. After being tungsten inert gas welded (TIG) applying low heat input, welding speed and using a more ductile filler alloy,more » specimens with microstructures consisting of spherical {gamma} Prime precipitate particles and dispersed discreet MC carbides along the grain boundaries, displayed a considerably improved weldability due to a strong reduction of the intergranular HAZ cracking associated with the liquation microfissuring phenomena. - Highlights: Black-Right-Pointing-Pointer Homogeneous microstructures of {gamma} Prime spheroids and discreet MC carbides of Ni base superalloys through preweld heat treatments. Black-Right-Pointing-Pointer {gamma} Prime spheroids and discreet MC carbides reduce the intergranular HAZ liquation and microfissuring of Nickel base superalloys. Black-Right-Pointing-Pointer Microstructure {gamma} Prime spheroids and discreet blocky type MC carbides, capable to relax the stress generated during weld cooling. Black-Right-Pointing-Pointer Low welding heat input welding speeds and ductile filler alloys reduce the HAZ cracking susceptibility.« less

Fatigue crack propagation resistance of virgin and highly crosslinked, thermally treated ultra-high molecular weight polyethylene.

PubMed

Gencur, Sara J; Rimnac, Clare M; Kurtz, Steven M

2006-03-01

To prolong the life of total joint replacements, highly crosslinked ultra-high molecular weight polyethylenes (UHMWPEs) have been introduced to improve the wear resistance of the articulating surfaces. However, there are concerns regarding the loss of ductility and potential loss in fatigue crack propagation (FCP) resistance. The objective of this study was to evaluate the effects of gamma radiation-induced crosslinking with two different post-irradiation thermal treatments on the FCP resistance of UHMWPE. Two highly crosslinked and one virgin UHMWPE treatment groups (ram-extruded, orthopedic grade, GUR 1050) were examined. For the two highly crosslinked treatment groups, UHMWPE rods were exposed to 100 kGy and then underwent post-irradiation thermal processing either above the melt temperature or below the melt temperature (2 h-150 degrees C, 110 degrees C). Compact tension specimens were cyclically loaded to failure and the fatigue crack growth rate, da/dN, vs. cyclic stress intensity factor, DeltaK, behavior was determined and compared between groups. Scanning electron microscopy was used to examine fracture surface characteristics. Crosslinking was found to decrease the ability of UHMWPE to resist crack inception and propagation under cyclic loading. The findings also suggested that annealing as a post-irradiation treatment may be somewhat less detrimental to FCP resistance of UHMWPE than remelting. Scanning electron microscopy examination of the fracture surfaces demonstrated that the virgin treatment group failed in a more ductile manner than the two highly crosslinked treatment groups.

From brittle to ductile fracture of bone

NASA Astrophysics Data System (ADS)

Peterlik, Herwig; Roschger, Paul; Klaushofer, Klaus; Fratzl, Peter

2006-01-01

Toughness is crucial to the structural function of bone. Usually, the toughness of a material is not just determined by its composition, but by the ability of its microstructure to dissipate deformation energy without propagation of the crack. Polymers are often able to dissipate energy by viscoplastic flow or the formation of non-connected microcracks. In ceramics, well-known toughening mechanisms are based on crack ligament bridging and crack deflection. Interestingly, all these phenomena were identified in bone, which is a composite of a fibrous polymer (collagen) and ceramic nanoparticles (carbonated hydroxyapatite). Here, we use controlled crack-extension experiments to explain the influence of fibre orientation on steering the various toughening mechanisms. We find that the fracture energy changes by two orders of magnitude depending on the collagen orientation, and the angle between collagen and crack propagation direction is decisive in switching between different toughening mechanisms.

Relation between the fracture laws and the fatigue life of a surface-hardened pseudo-α titanium alloy

NASA Astrophysics Data System (ADS)

Bagmutov, V. P.; Vodop'yanov, V. I.; Zakharov, I. N.; Denisevich, D. S.

2016-07-01

The laws of fracture and fatigue life of the PT-3V pseudo-α titanium alloy subjected to surface hardening using electromechanical, ultrasonic, and combined treatment are studied. Fracture mechanisms and the structures of crack nucleation and growth zones are described using the results of metallographic and fractographic analysis of samples after fatigue tests. It is shown that the existence of a thin hardened layer on the sample surface changes the crack nucleation time and the state of fracture surface in the crack nucleation zone. This surface is characterized by signs of brittle or ductile fracture, which substantially affects the fatigue life of the sample.

Volcanic passive margins: another way to break up continents

PubMed Central

Geoffroy, L.; Burov, E. B.; Werner, P.

2015-01-01

Two major types of passive margins are recognized, i.e. volcanic and non-volcanic, without proposing distinctive mechanisms for their formation. Volcanic passive margins are associated with the extrusion and intrusion of large volumes of magma, predominantly mafic, and represent distinctive features of Larges Igneous Provinces, in which regional fissural volcanism predates localized syn-magmatic break-up of the lithosphere. In contrast with non-volcanic margins, continentward-dipping detachment faults accommodate crustal necking at both conjugate volcanic margins. These faults root on a two-layer deformed ductile crust that appears to be partly of igneous nature. This lower crust is exhumed up to the bottom of the syn-extension extrusives at the outer parts of the margin. Our numerical modelling suggests that strengthening of deep continental crust during early magmatic stages provokes a divergent flow of the ductile lithosphere away from a central continental block, which becomes thinner with time due to the flow-induced mechanical erosion acting at its base. Crustal-scale faults dipping continentward are rooted over this flowing material, thus isolating micro-continents within the future oceanic domain. Pure-shear type deformation affects the bulk lithosphere at VPMs until continental breakup, and the geometry of the margin is closely related to the dynamics of an active and melting mantle. PMID:26442807

Volcanic passive margins: another way to break up continents.

PubMed

Geoffroy, L; Burov, E B; Werner, P

2015-10-07

Two major types of passive margins are recognized, i.e. volcanic and non-volcanic, without proposing distinctive mechanisms for their formation. Volcanic passive margins are associated with the extrusion and intrusion of large volumes of magma, predominantly mafic, and represent distinctive features of Larges Igneous Provinces, in which regional fissural volcanism predates localized syn-magmatic break-up of the lithosphere. In contrast with non-volcanic margins, continentward-dipping detachment faults accommodate crustal necking at both conjugate volcanic margins. These faults root on a two-layer deformed ductile crust that appears to be partly of igneous nature. This lower crust is exhumed up to the bottom of the syn-extension extrusives at the outer parts of the margin. Our numerical modelling suggests that strengthening of deep continental crust during early magmatic stages provokes a divergent flow of the ductile lithosphere away from a central continental block, which becomes thinner with time due to the flow-induced mechanical erosion acting at its base. Crustal-scale faults dipping continentward are rooted over this flowing material, thus isolating micro-continents within the future oceanic domain. Pure-shear type deformation affects the bulk lithosphere at VPMs until continental breakup, and the geometry of the margin is closely related to the dynamics of an active and melting mantle.

Numerical simulation of damage evolution for ductile materials and mechanical properties study

NASA Astrophysics Data System (ADS)

El Amri, A.; Hanafi, I.; Haddou, M. E. Y.; Khamlichi, A.

2015-12-01

This paper presents results of a numerical modelling of ductile fracture and failure of elements made of 5182H111 aluminium alloys subjected to dynamic traction. The analysis was performed using Johnson-Cook model based on ABAQUS software. The modelling difficulty related to prediction of ductile fracture mainly arises because there is a tremendous span of length scales from the structural problem to the micro-mechanics problem governing the material separation process. This study has been used the experimental results to calibrate a simple crack propagation criteria for shell elements of which one has often been used in practical analyses. The performance of the proposed model is in general good and it is believed that the presented results and experimental-numerical calibration procedure can be of use in practical finite-element simulations.

Fracture Anisotropy and Toughness in the Mancos Shale: Implications for crack-growth geometry

NASA Astrophysics Data System (ADS)

Chandler, M. R.; Meredith, P. G.; Brantut, N.; Crawford, B. R.

2013-12-01

The hydraulic fracturing of gas-shales has drawn attention to the fundamental fracture properties of shales. Fracture propagation is dependent on a combination of the in-situ stress field, the fracturing fluid and pressure, and the mechanical properties of the shale. However, shales are strongly anisotropic, and there is a general paucity of available experimental data on the anisotropic mechanical properties of shales in the scientific literature. The mode-I stress intensity factor, KI, quantifies the concentration of stress at crack tips. The Fracture Toughness of a linear elastic material is then defined as the critical value of this stress intensity factor; KIc, beyond which rapid catastrophic crack growth occurs. However, shales display significant non-linearity, which produces hysteresis during experimental cyclic loading. This allows for the calculation of a ductility coefficient using the residual displacement after successive loading cycles. From this coefficient, a ductility corrected Fracture Toughness value, KIcc can be determined. In the Mancos Shale this ductility correction can be as large as 60%, giving a Divider orientation KIcc value of 0.8 MPa.m0.5. Tensile strength and mode-I Fracture Toughness have been experimentally determined for the Mancos Shale using the Brazil Disk and Short-Rod methodologies respectively. The three principal fracture orientations; Arrester, Divider and Short-Transverse were all analysed. A significant anisotropy is observed in the tensile strength, with the Arrester value being 1.5 times higher than the Short-Transverse value. Even larger anisotropy is observed in the Fracture Toughness, with KIcc in the Divider and Arrester orientations being around 1.8 times that in the Short-Transverse orientation. For both tensile strength and fracture toughness, the Short-Transverse orientation, where the fracture propagates in the bedding plane in a direction parallel to the bedding, is found to have significantly lower values than the other two orientations. This anisotropy and variability in fracture properties is seen to cause deviation of the fracture direction during experiments on Arrester and Short-Transverse oriented samples, and can be expected to influence the geometry of propagating fractures. A comparison between the anisotropic tensile strength of the material and the crack-tip stress field in a transversely isotropic material has been used to develop a crack-tip deflection criterion in terms of the elasticity theory of cracks. This criterion suggests that a small perturbation in the incident angle of a mode-I crack propagating perpendicular to the bedding is likely to lead to a substantial deflection towards bedding-parallel (Short-Transverse) propagation. Further experimental work is currently underway on anisotropic Fracture Toughness measurements at elevated pressures and temperatures, simulating conditions in Shale Gas reservoirs at depths up to around 4km.

Effect of irradiation-induced plastic flow localization on ductile crack resistance behavior of a 9%Cr tempered martensitic steel

NASA Astrophysics Data System (ADS)

Chaouadi, R.

2008-01-01

This paper examines the effect of irradiation-induced plastic flow localization on the crack resistance behavior. Tensile and crack resistance measurements were performed on Eurofer-97 that was irradiated at 300 °C to neutron doses ranging between 0.3 and 2.1 dpa. A severe degradation of crack resistance behavior is experimentally established at quasi-static loading, in contradiction with the Charpy impact data and the dynamic crack resistance measurements. This degradation is attributed to the dislocation channel deformation phenomenon. At quasi-static loading rate, scanning electron microscopy observations of the fracture surfaces revealed a significant change of fracture topography, mainly from equiaxed dimples (mode I) to shear dimples (mode I + II). With increasing loading rate, the high peak stresses that develop inside the process zone activate much more dislocation sources resulting in a higher density of cross cutting dislocation channels and therefore an almost unaffected crack resistance. These explanations provide a rational to all experimental observations.

Multiscale modeling of ductile failure in metallic alloys

NASA Astrophysics Data System (ADS)

Pardoen, Thomas; Scheyvaerts, Florence; Simar, Aude; Tekoğlu, Cihan; Onck, Patrick R.

2010-04-01

Micromechanical models for ductile failure have been developed in the 1970s and 1980s essentially to address cracking in structural applications and complement the fracture mechanics approach. Later, this approach has become attractive for physical metallurgists interested by the prediction of failure during forming operations and as a guide for the design of more ductile and/or high-toughness microstructures. Nowadays, a realistic treatment of damage evolution in complex metallic microstructures is becoming feasible when sufficiently sophisticated constitutive laws are used within the context of a multilevel modelling strategy. The current understanding and the state of the art models for the nucleation, growth and coalescence of voids are reviewed with a focus on the underlying physics. Considerations are made about the introduction of the different length scales associated with the microstructure and damage process. Two applications of the methodology are then described to illustrate the potential of the current models. The first application concerns the competition between intergranular and transgranular ductile fracture in aluminum alloys involving soft precipitate free zones along the grain boundaries. The second application concerns the modeling of ductile failure in friction stir welded joints, a problem which also involves soft and hard zones, albeit at a larger scale.

Flow and fracture behavior of NiAl in relation to the brittle-to-ductile transition temperature

NASA Technical Reports Server (NTRS)

Noebe, R. D.; Bowman, R. R.; Cullers, C. L.; Raj, S. V.

1991-01-01

NiAl has only three independent slip systems operating at low and intermediate temperatures whereas five independent deformation mechanisms are required to satisfy the von Mises criterion for general plasticity in polycrystalline materials. Yet, it is generally recognized that polycrystalline NiAl can be deformed extensively in compression at room temperature and that limited tensile ductility can be obtained in extruded materials. In order to determine whether these results are in conflict with the von Mises criterion, tension and compression tests were conducted on powder-extruded, binary NiAl between 300 and 1300 K. The results indicate that below the brittle-to-ductile transition temperature (BDTT) the failure mechanism in NiAl involves the initiation and propagation of cracks at the grain boundaries which is consistent with the von Mises analysis. Furthermore, evaluation of the flow behavior of NiAl indicates that the transition from brittle to ductile behavior with increasing temperature coincides with the onset of recovery mechanisms such as dislocation climb. The increase in ductility above the BDTT is therefore attributed to the climb of the 001 line type dislocations which in combination with dislocation glide enable grain boundary compatibility to be maintained at the higher temperatures.

Extraordinary high ductility/strength of the interface designed bulk W-ZrC alloy plate at relatively low temperature

PubMed Central

Xie, Z. M.; Liu, R.; Miao, S.; Yang, X. D.; Zhang, T.; Wang, X. P.; Fang, Q. F.; Liu, C. S.; Luo, G. N.; Lian, Y. Y.; Liu, X.

2015-01-01

The refractory tungsten alloys with high ductility/strength/plasticity are highly desirable for a wide range of critical applications. Here we report an interface design strategy that achieves 8.5 mm thick W-0.5 wt. %ZrC alloy plates with a flexural strength of 2.5 GPa and a strain of 3% at room temperature (RT) and ductile-to-brittle transition temperature of about 100 °C. The tensile strength is about 991 MPa at RT and 582 MPa at 500 °C, as well as total elongation is about 1.1% at RT and as large as 41% at 500 °C, respectively. In addition, the W-ZrC alloy plate can sustain 3.3 MJ/m2 thermal load without any cracks. This processing route offers the special coherent interfaces of grain/phase boundaries (GB/PBs) and the diminishing O impurity at GBs, which significantly strengthens GB/PBs and thereby enhances the ductility/strength/plasticity of W alloy. The design thought can be used in the future to prepare new alloys with higher ductility/strength. PMID:26531172

Urban cool

NASA Astrophysics Data System (ADS)

Ennos, Roland

2010-08-01

The picture-perfect summer for many involves dipping toes into the water's edge on a sandy beach, strolling through a park licking an ice cream or cracking open a bottle of cold beer as gorgeous smells waft from a barbecue nearby.

Balancing strength and toughness of calcium-silicate-hydrate via random nanovoids and particle inclusions: Atomistic modeling and statistical analysis

NASA Astrophysics Data System (ADS)

Zhang, Ning; Shahsavari, Rouzbeh

2016-11-01

As the most widely used manufactured material on Earth, concrete poses serious societal and environmental concerns which call for innovative strategies to develop greener concrete with improved strength and toughness, properties that are exclusive in man-made materials. Herein, we focus on calcium silicate hydrate (C-S-H), the major binding phase of all Portland cement concretes, and study how engineering its nanovoids and portlandite particle inclusions can impart a balance of strength, toughness and stiffness. By performing an extensive +600 molecular dynamics simulations coupled with statistical analysis tools, our results provide new evidence of ductile fracture mechanisms in C-S-H - reminiscent of crystalline alloys and ductile metals - decoding the interplay between the crack growth, nanovoid/particle inclusions, and stoichiometry, which dictates the crystalline versus amorphous nature of the underlying matrix. We found that introduction of voids and portlandite particles can significantly increase toughness and ductility, specially in C-S-H with more amorphous matrices, mainly owing to competing mechanisms of crack deflection, voids coalescence, internal necking, accommodation, and geometry alteration of individual voids/particles, which together regulate toughness versus strength. Furthermore, utilizing a comprehensive global sensitivity analysis on random configuration-property relations, we show that the mean diameter of voids/particles is the most critical statistical parameter influencing the mechanical properties of C-S-H, irrespective of stoichiometry or crystalline or amorphous nature of the matrix. This study provides new fundamental insights, design guidelines, and de novo strategies to turn the brittle C-S-H into a ductile material, impacting modern engineering of strong and tough concrete infrastructures and potentially other complex brittle materials.

on the High-Temperature Performance of Ni-Based Welding Material NiCrFe-7

NASA Astrophysics Data System (ADS)

Mo, Wenlin; Lu, Shanping; Li, Dianzhong; Li, Yiyi

2014-10-01

The effects of M 23C6 ( M = Cr, Fe) on the high-temperature performance of the NiCrFe-7 welding rods and weld metals were studied by high-temperature tensile tests and microstructure analysis. M 23C6 at the grain boundaries (GBs) has a cube-on-cube coherence with one grain in the NiCrFe-7 weld metals, and the adjacent M 23C6 has the coherence relationship with the same grain. The grain with a coherent M 23C6 has a Cr-depletion region. The number and size of M 23C6 particles can be adjusted by heat treatment and alloying. There are two temperatures [ T E1: 923 K to 1083 K (650 °C to 810 °C) and T E2: 1143 K to 1203 K (870 °C to 930 °C)] at which the GBs and grains of the NiCrFe-7 welding rod have equal strength during the high-temperature tensile test. When the temperatures are between T E1 and T E2, the strength of the GBs is lower than that of the grains, and the tensile fractures are intergranular. When the temperatures are below T E1 or over T E2, the strength of the GBs is higher than that of the grains, and the tensile fractures are dimples. M 23C6 precipitates at the GBs, which deteriorates the ductility of the welding rods at temperature between T E1 and T E2. M 23C6 aggravates ductility-dip-cracking (DDC) in the weld metals. The addition of Nb and Ti can form MX ( M = Ti, Nb, X = C, N), fix C in grain, decrease the initial precipitation temperature of M 23C6, and mitigate the precipitation of M 23C6, which is helpful for minimizing DDC in the weld.

Aircraft Structural Fatigue. Proceedings of a Symposium held in Melbourne on 19-20 October, 1976.

DTIC Science & Technology

1977-04-01

ARL Note SM 180, 1950. 29. Head, A. K. The Growth of Fatigue Cracks. Phil . Mig.. p. 925. 1953. 30. Mann, j. V. The Effect of Surfice Finish on the...Kelly, A ,Ductile and Brittle Crystals. Tyson, ’O. R., and Phil . Mag., 15, 567, 1967. Coltr,!tl. A. H. 12. Lynch. S. P. Tensile Deformation and...49, 748, 1973. 25. Laird, C., and Crack Propagation in High Stress Fatigue. Smith, G. C. Phil . Mag., 7, 847, 1962. 26. Neumann, P. New Experiments

Crack propagation and arrest in pressurized containers

NASA Technical Reports Server (NTRS)

Erdogan, F.; Delale, F.; Owczarek, J. A.

1976-01-01

The problem of crack propagation and arrest in a finite volume cylindrical container filled with pressurized gas is considered. It is assumed that the cylinder contains a symmetrically located longitudinal part-through crack with a relatively small net ligament. The net ligament suddenly ruptures initiating the process of fracture propagation and depressurization in the cylinder. Thus the problem is a coupled gas dynamics and solid mechanics problem the exact formulation of which does not seem to be possible. The problem is reduced to a proper initial value problem by introducing a dynamic fracture criterion which relates the crack acceleration to the difference between a load factor and the corresponding strength parameter. The results indicate that generally in gas filled cylinders fracture arrest is not possible unless the material behaves in a ductile manner and the container is relatively long.

Heat-Affected Zone Liquation Cracking Resistance of Friction Stir Processed Aluminum-Copper Alloy AA 2219

NASA Astrophysics Data System (ADS)

Karthik, G. M.; Janaki Ram, G. D.; Kottada, Ravi Sankar

2017-04-01

In the current work, the effect of friction stir processing on heat-affected zone (HAZ) liquation cracking resistance of aluminum-copper alloy AA 2219 was evaluated. In Gleeble hot-ductility tests and longitudinal Varestraint tests, the FSPed material, despite its very fine dynamically recrystallized equiaxed grain structure, showed considerably higher susceptibility to HAZ liquation cracking when compared to the base material. Detailed microstructural studies showed that the increased cracking susceptibility of the FSPed material is due to (i) increase in the amount of liquating θ phase (equilibrium Al2Cu) and (ii) increase in the population of grain boundary θ particles. An important learning from the current work is that, in certain materials like alloy 2219, the use of FSP as a pretreatment to fusion welding can be counterproductive.

Rayleigh wave acoustic emission during crack propagation in steel

NASA Astrophysics Data System (ADS)

Horne, Michael R.

2003-07-01

An investigation was conducted of the existence of seismic surface pulses (SSP) on crack faces in near-failure fatigue. An SSP has components of various modes of wave propagation. The component with the largest amplitude is a Rayleigh surface wave pulse. The possibility that these surface modes have much higher amplitudes than bulk modes of acoustic emission (AE) was illustrated by an idealized thought experiment relating an SSP on a half-space to the response of crack faces to crack extension. A number of aspects of AE monitoring in finite objects were investigated. Attributes of surface wave propagation on the edge of a specimen were found to be easier to monitor than other modes of wave propagation. Wavelet analysis was used to compare the characteristics of brittle AE with other sources. A new testing paradigm was developed to reduce interference from secondary sources of AE and enhance the investigation of AE from critical crack behavior. Unique specimen design features were developed, data acquisition features sought and validated, a dead weight load frame was modified, and data analysis procedures were developed. Criteria based on velocity, frequency content, amplitude and shape were devised to determine if an AE event is an SSP. The tests were designed to mimic load conditions on structures such as bridges and hence investigate the difference between AE generated in field conditions and that of typical laboratory conditions. Varieties of steel, from very ductile to very brittle, were tested. It was concluded that plastic zone formation, considered a secondary source of AE, was found not to interfere with the SSP activity. The SSP was found experimentally to have 2-3 times the amplitude of the bulk wave AE. The lack of sufficient AE did not allow for determination of conclusive changes in the AE as the specimens approached failure. However, it was found that brittle crack extension in fatigue and ductile failure can produce wave propagation resembling the SSP.

Rayleigh wave acoustic emission during crack propagation in steel

NASA Astrophysics Data System (ADS)

Horne, Michael R.

An investigation was conducted of the existence of seismic surface pulses (SSP) on crack faces in near-failure fatigue. An SSP has components of various modes of wave propagation. The component with the largest amplitude is a Rayleigh surface wave pulse. The possibility that these surface modes have much higher amplitudes than bulk modes of acoustic emission (AE) was illustrated by an idealized thought experiment relating an SSP on a half-space to the response of crack faces to crack extension. A number of aspects of AE monitoring in finite objects were investigated. Attributes of surface wave propagation on the edge of a specimen were found to be easier to monitor than other modes of wave propagation. Wavelet analysis was used to compare the characteristics of brittle AE with other sources. A new testing paradigm was developed to reduce interference from secondary sources of AE and enhance the investigation of AE from critical crack behavior. Unique specimen design features were developed, data acquisition features sought and validated, a dead weight load frame was modified, and data analysis procedures were developed. Criteria based on velocity, frequency content, amplitude and shape were devised to determine if an AE event is an SSP. The tests were designed to mimic load conditions on structures such as bridges and hence investigate the difference between AE generated in field conditions and that of typical laboratory conditions. Varieties of steel, from very ductile to very brittle, were tested. It was concluded that plastic zone formation, considered a secondary source of AE, was found not to interfere with the SSP activity. The SSP was found experimentally to have 2-3 times the amplitude of the bulk wave AE. The lack of sufficient AE did not allow for determination of conclusive changes in the AE as the specimens approached failure. However, it was found that brittle crack extension in fatigue and ductile failure can produce wave propagation resembling the SSP.

Dynamic fields near a crack tip growing in an elastic-perfectly-plastic solid

NASA Technical Reports Server (NTRS)

Nemat-Nasser, S.; Gao, Y. C.

1983-01-01

A full asymptotic solution is presented for the fields in the neighborhood of the tip of a steadily advancing crack in an incompressible elastic-perfectly-plastic solid. There are four findings for mode I crack growth in the plane strain condition. The first is that the entire crack tip in steady crack growth is surrounded by a plastic region and that no elastic unloading is predicted by the complete dynamic asymptotic solution. The second is that, in contrast to the quasi-static solution, the dynamic solution yields strain fields with a logarithmic singularity everywhere near the crack tip. The third is that whereas the stress field varies throughout the entire crack tip neighborhood, it does not exhibit behavior that can be approximated by a constant field followed by an essentially centered-fan field and then by another constant field, especially for small crack growth speeds. The fourth finding is that there are two shock fronts emanating from the crack tip across which certain stress and strain components undergo jump discontinuities. After reviewing the mode III steady-state crack growth, it is concluded that ductile fracture criteria for nonstationary cracks must be based on solutions that include the inertia effects and that for this purpose quasi-static solutions may be inadequate.

Morphology evaluation of ZrO2 dip coating on mild steel and its corrosion performance in NaOH solution

NASA Astrophysics Data System (ADS)

Anwar, M. A.; Kurniawan, T.; Asmara, Y. P.; Harun, W. S. W.; Oumar, A. N.; Nandyanto, A. B. D.

2017-10-01

In this work, the morphology of ZrO2 thin film from dip coating process on mild steel has been investigated. Mild steel was dip-coated on solution made of zirconium butoxide as a precursor, ethanol as solvent, acetylacetone as chelating agent and water for hydrolysis. Number of dipping was adjusted at 3, 5 and 7 times. The dipped sample then annealed at 350°C for two hours by adjusting the heating rate at 1°C/min respectively. The optical microscope showed that micro-cracks were observed on the surface of the coating with its concentration reduced as dipping sequence increased. The XRD result showed that annealing process can produce polycrystalline tetragonal-ZrO2. Meanwhile, SEM image showed that the thicknesses of the ZrO2 coatings were in between 400-600 nm. The corrosion resistance of uncoated and coated substrates was studied by polarization test through potentio-dynamic polarization curve at 1mV/s immersed in with 3.5% NaCl. The coating efficiency was improved as the number of layer dip coated increased, which showed improvement in corrosion protection.

High strength W/TiNi micro-laminated composite with transformation-mediated ductility

DOE PAGES

Shao, Yang; Yu, Kaiyuan; Jiang, Daqiang; ...

2016-06-06

A laminated W/TiNi composite is fabricated by hot pressing under vacuum and subsequent forging. The W and TiNi constituents are about 250 μm and 80 μm respectively in thicknesses and their interfaces are chemically sharp with negligible intermixing. The material exhibits two yielding plateaus and excellent strength-ductility combination during compression tests. In situ X-ray technique is employed to demonstrate that the unusual yielding phenomenon is related to the reversible thermoelastic phase transformation of TiNi layers. Furthermore, such mechanisms also contribute to the damage tolerance of the materials by inhibiting crack propagation in W.

Enhanced thermoelectric performance of amorphous Nb based oxynitrides

NASA Astrophysics Data System (ADS)

Music, Denis; Geyer, Richard W.; Hans, Marcus

2015-12-01

Using density functional theory, amorphous Nb0.27Ru0.06O0.56N0.10 was designed to facilitate a combination of an enhanced Seebeck coefficient and low electrical resistivity. Based on a positive Cauchy pressure, ductile behavior is expected. To verify these predictions, the transport and mechanical properties of amorphous thin films were evaluated. Metallic electrical resistivity and the Seebeck coefficient of -94 μV K-1 are obtained, which is consistent with our predictions. As there is no crack formation, these samples can be perceived as ductile. We demonstrate that the power factor can be increased by an order of magnitude, while keeping the thermal fatigue low.

Experimental and Computational Study of Ductile Fracture in Small Punch Tests

PubMed Central

Bargmann, Swantje; Hähner, Peter

2017-01-01

A unified experimental-computational study on ductile fracture initiation and propagation during small punch testing is presented. Tests are carried out at room temperature with unnotched disks of different thicknesses where large-scale yielding prevails. In thinner specimens, the fracture occurs with severe necking under membrane tension, whereas for thicker ones a through thickness shearing mode prevails changing the crack orientation relative to the loading direction. Computational studies involve finite element simulations using a shear modified Gurson-Tvergaard-Needleman porous plasticity model with an integral-type nonlocal formulation. The predicted punch load-displacement curves and deformed profiles are in good agreement with the experimental results. PMID:29039748

Experimental and Computational Study of Ductile Fracture in Small Punch Tests.

PubMed

Gülçimen Çakan, Betül; Soyarslan, Celal; Bargmann, Swantje; Hähner, Peter

2017-10-17

A unified experimental-computational study on ductile fracture initiation and propagation during small punch testing is presented. Tests are carried out at room temperature with unnotched disks of different thicknesses where large-scale yielding prevails. In thinner specimens, the fracture occurs with severe necking under membrane tension, whereas for thicker ones a through thickness shearing mode prevails changing the crack orientation relative to the loading direction. Computational studies involve finite element simulations using a shear modified Gurson-Tvergaard-Needleman porous plasticity model with an integral-type nonlocal formulation. The predicted punch load-displacement curves and deformed profiles are in good agreement with the experimental results.

Influence of strain on the corrosion of magnesium alloys and zinc in physiological environments.

PubMed

Törne, Karin; Örnberg, Andreas; Weissenrieder, Jonas

2017-01-15

During implantation load-bearing devices experience stress that may influence its mechanical and corrosion profile and potentially lead to premature rupture. The susceptibility to stress corrosion cracking (SCC) of the Mg-Al alloy AZ61 and Zn was studied in simulated body fluid (m-SBF) and whole blood by slow strain rate (SSR) testing in combination with electrochemical impedance spectroscopy (EIS) and further ex situ analysis including scanning electron microscopy (SEM) and Fourier transform infrared spectroscopy. AZ61 was found to be highly susceptible to SCC. EIS analysis show that although the majority of cracking occurred during the apparent plastic straining, cracking initiation occurs already in the elastic region at ∼50% of the ultimate tensile strength (UTS). Shifts in EIS phase angle and open circuit potential can be used to detect the onset of SCC. Zinc demonstrated a highly ductile behavior with limited susceptibility to SCC. No significant decrease in UTS was observed in m-SBF but a decrease in time to failure by ∼25% compared to reference samples indicates some effect on the mechanical properties during the ductile straining. The formation of micro cracks, ∼10μm deep, was indicated by the EIS analysis and later confirmed by ex situ SEM. The results of SSR analysis of zinc in whole blood showed a reduced effect compared to m-SBF and no cracks were detected. It appears that formation of an organic surface layer protects the corroding surface from cracking. These results highlight the importance of considering the effect of biological species on the degradation of implants in the clinical situation. Strain may deteriorate the corrosion properties of metallic implants drastically. We study the influence of load on the corrosion properties of a magnesium alloy and zinc by a combination of electrochemical impedance spectroscopy (EIS) and slow strain rate analysis. This combination of techniques has previously not been used for studying degradation in physiological relevant electrolytes. EIS provide valuable information on the initial formation of cracks, detecting crack nucleation before feasible in slow strain rate analysis. This sensitivity of EIS shows the potential for electrochemical methods to be used for in situ monitoring crack formation of implants in more applied studies. Copyright © 2016 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

Implications of seismic reflection and potential field geophysical data on the structural framework of the Yucca Mountain-Crater Flat region, Nevada

USGS Publications Warehouse

Brocher, T.M.; Hunter, W.C.; Langenheim, V.E.

1998-01-01

Seismic reflection and gravity profiles collected across Yucca Mountain, Nevada, together with geologic data, provide evidence against proposed active detachment faults at shallow depth along the pre-Tertiary-Tertiary contact beneath this potential repository for high-level nuclear waste. The new geophysical data show that the inferred pre-Tertiary-Tertiary contact is offset by moderate- to high-angle faults beneath Crater Flat and Yucca Mountain, and thus this shallow surface cannot represent an active detachment surface. Deeper, low-angle detachment surface(s) within Proterozoic-Paleozoic bedrock cannot be ruled out by our geophysical data, but are inconsistent with other geologic and geophysical observations in this vicinity. Beneath Crater Flat, the base of the seismogenic crust at 12 km depth is close to the top of the reflective (ductile) lower crust at 14 to 15 km depth, where brittle fault motions in the upper crust may be converted to pure shear in the ductile lower crust. Thus, our preferred interpretation of these geophysical data is that moderate- to high-angle faults extend to 12-15-km depth beneath Yucca Mountain and Crater Flat, with only modest changes in dip. The reflection lines reveal that the Amargosa Desert rift zone is an asymmetric half-graben having a maximum depth of about 4 km and a width of about 25 km. The east-dipping Bare Mountain fault that bounds this graben to the west can be traced by seismic reflection data to a depth of at least 3.5 km and possibly as deep as 6 km, with a constant dip of 64????5??. Within Crater Flat, east-dipping high-angle normal faults offset the pre-Tertiary-Tertiary contact as well as a reflector within the Miocene tuff sequence, tilting both to the west. The diffuse eastern boundary of the Amargosa Desert rift zone is formed by a broad series of high-angle down-to-the-west normal faults extending eastward across Yucca Mountain. Along our profile the transition from east- to west-dipping faults occurs at or just west of the Solitario Canyon fault, which bounds the western side of Yucca Mountain. The interaction at depth of these east- and west-dipping faults, having up to hundreds of meters offset, is not imaged by the seismic reflection profile. Understanding potential seismic hazards at Yucca Mountain requires knowledge of the subsurface geometry of the faults near Yucca Mountain, since earthquakes generally nucleate and release the greatest amount of their seismic energy at depth. The geophysical data indicate that many fault planes near the potential nuclear waste facility dip toward Yucca Mountain, including the Bare Mountain range-front fault and several west-dipping faults east of Yucca Mountain. Thus, earthquake ruptures along these faults would lie closer to Yucca Mountain than is often estimated from their surface locations and could therefore be more damaging.

The chemo-mechanical effect of cutting fluid on material removal in diamond scribing of silicon

NASA Astrophysics Data System (ADS)

Kumar, Arkadeep; Melkote, Shreyes N.

2017-07-01

The mechanical integrity of silicon wafers cut by diamond wire sawing depends on the damage (e.g., micro-cracks) caused by the cutting process. The damage type and extent depends on the material removal mode, i.e., ductile or brittle. This paper investigates the effect of cutting fluid on the mode of material removal in diamond scribing of single crystal silicon, which simulates the material removal process in diamond wire sawing of silicon wafers. We conducted scribing experiments with a diamond tipped indenter in the absence (dry) and in the presence of a water-based cutting fluid. We found that the cutting mode is more ductile when scribing in the presence of cutting fluid compared to dry scribing. We explain the experimental observations by the chemo-mechanical effect of the cutting fluid on silicon, which lowers its hardness and promotes ductile mode material removal.

Effect of different fibers on mechanical properties and ductility of alkali-activated slag cementitious material

NASA Astrophysics Data System (ADS)

Zhu, J.; Zheng, W. Z.; Qin, C. Z.; Xu, Z. Z.; Wu, Y. Q.

2018-01-01

The effect of different fibers on mechanical properties and ductility of alkali-activated slag cementitious material (AASCM) is studied. The research contents include: fiber type (plant fiber, polypropylene fiber), fiber content, mechanical property index, tensile stress-strain relationship curve, treating time. The test results showed that the compressive strength of two fibers reinforced AASCM was about 90 ~ 110MPa, and the tensile strength was about 3 ~ 5MPa. The reinforcement effect of polypropylene fiber is superior to that of plant fiber, and the mechanical properties of polypropylene fiber reinforced AASCM are superior to those of plant fiber, According to the comparison of SEM pictures, the plant fiber and polypropylene fiber are both closely bound with the matrix, and the transition zones are complete and close. Thus, it is proved that plant fiber and polypropylene fiber delay the crack extension and enhance the ductility of AASCM.

Fault orientations in extensional and conjugate strike-slip environments and their implications

USGS Publications Warehouse

Thatcher, W.; Hill, D.P.

1991-01-01

Seismically active conjugate strike-slip faults in California and Japan typically have mutually orthogonal right- and left-lateral fault planes. Normal-fault dips at earthquake nucleation depths are concentrated between 40?? and 50??. The observed orientations and their strong clustering are surprising, because conventional faulting theory suggests fault initiation with conjugate 60?? and 120?? intersecting planes and 60?? normal-fault dip or fault reactivation with a broad range of permitted orientations. The observations place new constraints on the mechanics of fault initiation, rotation, and evolutionary development. We speculate that the data could be explained by fault rotation into the observed orientations and deactivation for greater rotation or by formation of localized shear zones beneath the brittle-ductile transition in Earth's crust. Initiation as weak frictional faults seems unlikely. -Authors

Analyses of Buckling and Stable Tearing in Thin-Sheet Materials

NASA Technical Reports Server (NTRS)

Seshadri, B. R.; Newman, J. C., Jr.

1998-01-01

This paper was to verify the STAGS (general shell, geometric and material nonlinear) code and the critical crack tip opening angle (CTOA) fracture criterion for predicting stable tearing in cracked panels that fail with severe out of plane buckling. Materials considered ranged from brittle to ductile behavior. Test data used in this study are reported elsewhere. The STAGS code was used to model stable tearing using a critical CTOA value that was determined from a cracked panel that was 'restrained' from buckling. ne analysis methodology was then used to predict the influence of buckling on stable tearing and failure loads. Parameters like crack length to specimen width ratio, crack configuration, thickness, and material tensile properties had a significant influence on the buckling behavior of cracked thin sheet materials. Experimental and predicted results showed a varied buckling response for different crack length to sheet thickness ratios because different buckling modes were activated. Effects of material tensile properties and fracture toughness on buckling response were presented. The STAGS code and the CTOA fracture criterion were able to predict the influence of buckling on stable tearing behavior and failure loads on a variety of materials and crack configurations.

Elastic-Plastic Deformation in Cracked Solids and Ductile Fracture Criterion.

DTIC Science & Technology

1982-01-01

stresses fracture propertiesstanfedi; /atigue(materials)____ 0 AserivAcT ecwesu -oroe silill of1 reew-W vis t~dUiP by block nbr he main objectives of the... rubber infiltration, etc. None of these methods can avoid some degree of arbitrariness, either in the relation between the far field measurement and the

Some observations on the fracture of austempered ductile iron

DOE Office of Scientific and Technical Information (OSTI.GOV)

Fan, Z.K.; Smallman, R.E.

1994-07-15

There is extensive work on the fracture of steel with ferrite or/and austenite structure, but little on crack propagation in austempered ductile iron (ADI) whose microstructure also comprises austenite and ferrite (in the form of bainitic ferrite) but with graphite nodules in the matrix. Because of its good combination of wear resistance and toughness, and its low density and low cost (compared with forge steel), ADI has been widely used for various kinds of engineering components, such as gears, crankshafts, vehicle components, sprockets, cutting and digging tools etc. The matrix of ADI can withstand a certain amount of deformation beforemore » fracture during tensile or impact testing; for example, the elongation of ADI (grade 1050/700/7 to ASTM Standard) can reach 7--10% during tensile testing. However, the graphite nodules in the matrix cannot deform and hence are barriers to matrix deformation and give rise to crack initiation. In addition, carbides may precipitate in the bainitic ferrite laths or at the ferrite/austenite interfaces and these may also influence the fracture of ADI and produce characteristic features.« less

Increasing Weldability of Service-Aged Reformer Tubes by Partial Solution Annealing

NASA Astrophysics Data System (ADS)

Mostafaei, M.; Shamanian, M.; Purmohamad, H.; Amini, M.

2016-04-01

A dissimilar joint of 25Cr-35Ni/30Cr-48Ni (HP/HV) heat-resistant steels was evaluated. The investigations indicated that the as-cast HP alloy contained M7C3, M23C6, and NbC carbides and HV alloy with 5 wt.% tungsten, contained M23C6 and M6C carbides embedded in an austenitic matrix. After 8 years of ex-service aging at 1050 °C, the ductility of HP/HV reformer tubes was decreased dramatically, and thus, the repair welding of the aged HP/HV dissimilar joint was at a risk. In order to repair the aged reformer tubes and increase weldability properties, a new partial solution annealing treatment was designed. Mechanical testing results showed that partial solution annealing at 1200 °C for 6 h increased the elongation and toughness of the aged HP and HV alloys drastically. Also, a mechanism for constitutional liquation cracking in the heat-affected zones (HAZ) of the HP/HV dissimilar joint was proposed. In the HAZ of the aged HP/HV welded joint, the cracks around the locally melted carbides were initiated and propagated during carbides solidification at the cooling cycle of welding associated with the decrease in the ductility of the aged HP and HV alloys. In addition, Varestraint weldability test showed that the susceptibility to hot cracking was decreased with partial solution annealing.

Delamination Effect on Impact Properties of Ultrafine-Grained Low-Carbon Steel Processed by Warm Caliber Rolling

NASA Astrophysics Data System (ADS)

Inoue, Tadanobu; Yin, Fuxing; Kimura, Yuuji; Tsuzaki, Kaneaki; Ochiai, Shojiro

2010-02-01

Bulk ultrafine-grained (UFG) low-carbon steel bars were produced by caliber rolling, and the impact and tensile properties were investigated. Initial samples with two different microstructures, ferrite-pearlite and martensite (or bainite), were prepared and then caliber rolling was conducted at 500 °C. The microstructures in the rolled bars consisted of an elongated UFG structure with a strong α-fiber texture. The rolled bar consisting of spheroidal cementite particles that distributed uniformly in the elongated ferrite matrix of transverse grain sizes 0.8 to 1.0 μm exhibited the best strength-ductility balance and impact properties. Although the yield strength in the rolled bar increased 2.4 times by grain refinement, the upper-shelf energy did not change, and its value was maintained from 100 °C to -40 °C. In the rolled bars, cracks during an impact test branched parallel to the longitudinal direction of the test samples as temperatures decreased. Delamination caused by such crack branching appeared, remarkably, near the ductile-to-brittle transition temperature (DBTT). The effect of delamination on the impact properties was associated with crack propagation on the basis of the microstructural features in the rolled bars. In conclusion, the strength-toughness balance is improved by refining crystal grains and controlling their shape and orientation; in addition, delamination effectively enhances the low-temperature toughness.

Fractal patterns of fracture in sandwich composite materials under biaxial tension

NASA Astrophysics Data System (ADS)

Fang, Jing; Yao, Xuefeng; Qi, Jia

1996-04-01

The paper presents a successful experiment to generate a fractal pattern of branching cracks in a brittle material sandwiched in ductile plates. A glass sheet bonded between two polycarbonate plates was heated at different levels of temperatures and the stress field due to the difference of thermal coefficients of the materials was solved by combining the results from isochromatic fringes and thermal stress analysis. At a critical degree of temperature, a crack was initiated at a point and soon produced crack branches to release the stored energy. A tree—like fractal patterns of the branch cracks was then developed with the growth of the branches that subsequently produced more branches on their ways of propagation. The fractal dimension of the fracture pattern was evaluated and the mechanism of the fragmentation was analyzed with the help of the residual stress field of isochromatic and isoclinic patterns.

The effect of advanced ultrasonic forging on fatigue fracture mechanisms of welded Ti-6A1-4V alloy

NASA Astrophysics Data System (ADS)

Smirnova, A.; Pochivalov, Yu.; Panin, V.; Panin, S.; Eremin, A.; Gorbunov, A.

2017-12-01

The current study is devoted to application of advanced postwelding ultrasonic forging to joints formed by laser welding of Ti-6A1-4V alloy in order to enhance their mechanical properties and fatigue durability. Low cycle fatigue tests were performed via digital image correlation technique used to obtain strain fields and in situ characterization of deformation, crack growth and fracture. Fracture surfaces were studied by SEM analysis accompanied with calculation of fracture patterns percentage. The fatigue tests demonstrate the high increase in the number of cycles until fracture (from 17 000 to 32 000 cycles) which could be explained by high ductility of welded material after treatment. This leads to lower fatigue crack growth rate due to higher energy dissipation. The obtained effect is attributable only for small cracks on micro-/mesoscales and fails to play a significant role for macro cracks.

Deformation behavior of human dentin in liquid nitrogen: a diametral compression test.

PubMed

Zaytsev, Dmitry; Panfilov, Peter

2014-09-01

Contribution of the collagen fibers into the plasticity of human dentin is considered. Mechanical testing of dentin at low temperature allows excluding the plastic response of its organic matrix. Therefore, deformation and fracture behavior of the dentin samples under diametral compression at room temperature and liquid nitrogen temperature are compared. At 77K dentin behaves like almost brittle material: it is deformed exclusively in the elastic regime and it fails due to growth of the sole crack. On the contrary, dentin demonstrates the ductile response at 300K. There are both elastic and plastic contributions in the deformation of dentin samples. Multiple cracking and crack tip blunting precede the failure of samples. Organic phase plays an important role in fracture of dentin: plasticity of the collagen fibers could inhibit the crack growth. Copyright © 2014 Elsevier B.V. All rights reserved.

A multiscale microstructural approach to ductile-phase toughened tungsten for plasma-facing materials

DOE Office of Scientific and Technical Information (OSTI.GOV)

Nguyen, Ba Nghiep; Henager, Jr., Charles H.; Overman, Nicole R.

Increasing fracture toughness and modifying the ductile-brittle transition temperature of a tungsten-alloy relative to pure tungsten has been shown to be feasible by ductile-phase toughening (DPT) of tungsten for future plasma-facing materials for fusion energy. In DPT, a ductile phase is included in a brittle tungsten matrix to increase the overall work of fracture for the material. This research models the deformation behavior of DPT tungsten materials, such as tungsten-copper composites, using a multiscale modeling approach that involves a microstructural dual-phase (copper-tungsten) region of interest where the constituent phases are finely discretized and are described by a continuum damage mechanicsmore » model. Large deformation, damage, and fracture are allowed to occur and are modeled in a region that is connected to adjacent homogenized elastic regions to form a macroscopic structure, such as a test specimen. The present paper illustrates this multiscale modeling approach to analyze unnotched and single-edge notched (SENB) tungsten-copper composite specimens subjected to three-point bending. The predicted load-displacement responses and crack propagation patterns are compared to the corresponding experimental results to validate the model. Furthermore, such models may help design future DPT composite configurations for fusion materials, including volume fractions of ductile phase and microstructural optimization.« less

A multiscale microstructural approach to ductile-phase toughened tungsten for plasma-facing materials

DOE PAGES

Nguyen, Ba Nghiep; Henager, Jr., Charles H.; Overman, Nicole R.; ...

2018-05-23

Increasing fracture toughness and modifying the ductile-brittle transition temperature of a tungsten-alloy relative to pure tungsten has been shown to be feasible by ductile-phase toughening (DPT) of tungsten for future plasma-facing materials for fusion energy. In DPT, a ductile phase is included in a brittle tungsten matrix to increase the overall work of fracture for the material. This research models the deformation behavior of DPT tungsten materials, such as tungsten-copper composites, using a multiscale modeling approach that involves a microstructural dual-phase (copper-tungsten) region of interest where the constituent phases are finely discretized and are described by a continuum damage mechanicsmore » model. Large deformation, damage, and fracture are allowed to occur and are modeled in a region that is connected to adjacent homogenized elastic regions to form a macroscopic structure, such as a test specimen. The present paper illustrates this multiscale modeling approach to analyze unnotched and single-edge notched (SENB) tungsten-copper composite specimens subjected to three-point bending. The predicted load-displacement responses and crack propagation patterns are compared to the corresponding experimental results to validate the model. Furthermore, such models may help design future DPT composite configurations for fusion materials, including volume fractions of ductile phase and microstructural optimization.« less

Hot Ductility Characterization of Sanicro-28 Super-Austenitic Stainless Steel

NASA Astrophysics Data System (ADS)

Mirzaei, A.; Zarei-Hanzaki, A.; Abedi, H. R.

2016-05-01

The hot ductility behavior of a super-austenitic stainless steel has been studied using tensile testing method in the temperature range from 1073 K to 1373 K (800 °C to 1100 °C) under the strain rates of 0.1, 0.01, and 0.001 s-1. The hot compression tests were also performed at the same deformation condition to identify the activated restoration mechanisms. At lower temperatures [ i.e., 1073 K and 1173 K (800 °C and 900 °C)], the serration of initial grain boundaries confirms the occurrence of dynamic recovery as the predominant restoration process. However, in the course of applied deformation, the initial microstructure is recrystallized at higher temperatures [ i.e., 1273 K and 1373 K (1000 °C and 1100 °C)]. In this respect, annealing the twin boundaries could well stimulate the recrystallization kinetic through initiation new annealing twins on prior annealing twin boundaries. The hot tensile results show that there is a general trend of increasing ductility by temperature. However, two regions of ductility drop are recognized at 1273 K and 1373 K (1000°C)/0.1s-1 and (1100°C)/0.01s-1. The ductility variations at different conditions of temperature and strain rate are discussed in terms of simultaneous activation of grain boundary sliding and restoration processes. The observed ductility troughs are attributed to the occurrence of grain boundary sliding and the resulting R-type and W-type cracks. The occurrence of dynamic recrystallization is also considered as the main factor increasing the ductility at higher temperatures. The enhanced ductility is primarily originated from the post-uniform elongation behavior, which is directly associated with the strain rate sensitivity of the experimental material.

Effect of pre-strain on creep of three AISI 316 austenitic stainless steels in relation to reheat cracking of weld-affected zones

NASA Astrophysics Data System (ADS)

Auzoux, Q.; Allais, L.; Caës, C.; Monnet, I.; Gourgues, A. F.; Pineau, A.

2010-05-01

Microstructural modifications induced by welding of 316 stainless steels and their effect on creep properties and relaxation crack propagation were examined. Cumulative strain due to multi-pass welding hardens the materials by increasing the dislocation density. Creep tests were conducted on three plates from different grades of 316 steel at 600 °C, with various carbon and nitrogen contents. These plates were tested both in the annealed condition and after warm rolling, which introduced pre-strain. It was found that the creep strain rate and ductility after warm rolling was reduced compared with the annealed condition. Moreover, all steels exhibited intergranular crack propagation during relaxation tests on Compact Tension specimens in the pre-strained state, but not in the annealed state. These results confirmed that the reheat cracking risk increases with both residual stress triaxiality and pre-strain. On the contrary, high solute content and strain-induced carbide precipitation, which are thought to increase reheat cracking risk of stabilised austenitic stainless steels did not appear as key parameters in reheat cracking of 316 stainless steels.

Elastic-plastic Crack Growth Along Ductile/Ductile Interfaces

NASA Astrophysics Data System (ADS)

Drugan, W. J.

An analytical study is performed of the stress and deformation fields near the tip of a crack that grows quasi-statically along an interface between two generally dissimilar ductile materials. The materials are modeled as homogeneous, isotropic, incompressible, elastic-ideally plastic Prandtl-Reuss-Mises, and the analysis is carried out within a small-displacement-gradient formulation. The case of anti-plane shear deformations is considered first. We derive near-tip solutions for the full range of the ratio of the two materials' yield stresses, and show that a near-tip family of solutions exists for each set of material properties; the implication is that far-field loading and geometrical conditions determine which specific near-tip solution governs in a particular problem. As a by-product of this analysis, we derive a new solution family for anti-plane shear crack growth in homogeneous material, one limiting member of which is the familiar Chitaley and McClintock (1971) solution. We also analyze the case of plane strain crack growth under applied tensile loading. Here, we account for curvature of inter-sector boundaries, in an attempt to obtain a complete set of solutions. When the material properties are identical, the solution family of Drugan and Chen (1989) for homogeneous material crack growth, which has an undetermined parameter in the near-tip field, is recovered. As the ratio of the two materials' yield strengths, ĸ, deviates from unity, the near-tip solution structure is found to change, but the near-tip fields are shown to continue to possess a free parameter for a substantial range of ĸ. Below this range, a second solution structure develops for which the near-tip free parameter has a restricted range of freedom. Finally, a third near-tip solution structure develops for sufficiently low ĸ, for which there are no free parameters. The implications of these results appear to be that as the plastic yield strength mismatch of the two materials becomes larger, far-field loading and geometry have increasingly weaker effects on the leading-order near-tip fields, until finally a mismatch level is reached beyond which far-field conditions no longer affect the leading-order fields. However, conclusions are complicated by the fact that the analysis also implies the radius of validity of the leading-order fields to decrease continuously with increasing yield strength mismatch (beyond a certain level), so that below some ¯k value, it will become necessary to retain more than one term to describe the physical near-tip fields. Although not specifically explored here, our analysis also allows comparison of the effects of changing elastic and plastic properties of the two materials on crack growth propensity, so that perhaps this analysis could assist in the optimization of interfacial fracture properties.

PWHT effect on the mechanical properties of borated stainless steel GTA weldments for nuclear shield

NASA Astrophysics Data System (ADS)

Park, T.-D.; Baek, K.-K.; Kim, D.-S.

1997-02-01

To improve ductility of the welded joint of B-added austenitic stainless steels, postweld annealing effect has been studied. Gas Tungsten Arc (GTA) welds of AlSI 304-B3 stainless steel plates were annealed either at 700 1100°C for 1 hour or at 1100°C and 1200°C, for 1 7 hours. Bending test of the welds in as-welded and annealed conditions resulted in cracks propagated along the welds' fusion line except the one annealed at 1200°C, which revealed no cracks. Tensile elongations of the as-welded and annealed welds at the temperature up to 1000°C were only a half value of the base metal, whereas the welds annealed at 1200°C had fully recovered the original elongation of the base metal. Charpy impact test result exhibited the same tendency with annealing temperature. Elongated and accicular morphology of Y-(Cr, Fe)2B eutectic phase at the Partially Melted Heat Affected Zone (P.M.HAZ) of welds seemed to be responsible for the poor ductility of the welds. The welds annealed at 1200°C for various durations, on the other hand, showed fully spheroidized eutectic phases at the P.M.HAZ with its size increased with annealing durations, suggesting that postweld annealing at the temperature as high as 1200°C is required for the welds to have ductility matching that of base metal.

FEM Modeling of In-Plane Stress Distribution in Thick Brittle Coatings/Films on Ductile Substrates Subjected to Tensile Stress to Determine Interfacial Strength.

PubMed

Wang, Kaishi; Zhang, Fangzhou; Bordia, Rajendra K

2018-03-27

The ceramic-metal interface is present in various material structures and devices that are vulnerable to failures, like cracking, which are typically due to their incompatible properties, e.g., thermal expansion mismatch. In failure of these multilayer systems, interfacial shear strength is a good measure of the robustness of interfaces, especially for planar films. There is a widely-used shear lag model and method by Agrawal and Raj to analyse and measure the interfacial shear strength of thin brittle film on ductile substrates. The use of this classical model for a type of polymer derived ceramic coatings (thickness ~18 μm) on steel substrate leads to high values of interfacial shear strength. Here, we present finite element simulations for such a coating system when it is subjected to in-plane tension. Results show that the in-plane stresses in the coating are non-uniform, i.e., varying across the thickness of the film. Therefore, they do not meet one of the basic assumptions of the classical model: uniform in-plane stress. Furthermore, effects of three significant parameters, film thickness, crack spacing, and Young's modulus, on the in-plane stress distribution have also been investigated. 'Thickness-averaged In-plane Stress' (TIS), a new failure criterion, is proposed for estimating the interfacial shear strength, which leads to a more realistic estimation of the tensile strength and interfacial shear strength of thick brittle films/coatings on ductile substrates.

FEM Modeling of In-Plane Stress Distribution in Thick Brittle Coatings/Films on Ductile Substrates Subjected to Tensile Stress to Determine Interfacial Strength

PubMed Central

Zhang, Fangzhou; Bordia, Rajendra K.

2018-01-01

The ceramic-metal interface is present in various material structures and devices that are vulnerable to failures, like cracking, which are typically due to their incompatible properties, e.g., thermal expansion mismatch. In failure of these multilayer systems, interfacial shear strength is a good measure of the robustness of interfaces, especially for planar films. There is a widely-used shear lag model and method by Agrawal and Raj to analyse and measure the interfacial shear strength of thin brittle film on ductile substrates. The use of this classical model for a type of polymer derived ceramic coatings (thickness ~18 μm) on steel substrate leads to high values of interfacial shear strength. Here, we present finite element simulations for such a coating system when it is subjected to in-plane tension. Results show that the in-plane stresses in the coating are non-uniform, i.e., varying across the thickness of the film. Therefore, they do not meet one of the basic assumptions of the classical model: uniform in-plane stress. Furthermore, effects of three significant parameters, film thickness, crack spacing, and Young’s modulus, on the in-plane stress distribution have also been investigated. ‘Thickness-averaged In-plane Stress’ (TIS), a new failure criterion, is proposed for estimating the interfacial shear strength, which leads to a more realistic estimation of the tensile strength and interfacial shear strength of thick brittle films/coatings on ductile substrates. PMID:29584647

3D ductile crack propagation within a polycrystalline microstructure using XFEM

NASA Astrophysics Data System (ADS)

Beese, Steffen; Loehnert, Stefan; Wriggers, Peter

2018-02-01

In this contribution we present a gradient enhanced damage based method to simulate discrete crack propagation in 3D polycrystalline microstructures. Discrete cracks are represented using the eXtended finite element method. The crack propagation criterion and the crack propagation direction for each point along the crack front line is based on the gradient enhanced damage variable. This approach requires the solution of a coupled problem for the balance of momentum and the additional global equation for the gradient enhanced damage field. To capture the discontinuity of the displacements as well as the gradient enhanced damage along the discrete crack, both fields are enriched using the XFEM in combination with level sets. Knowing the crack front velocity, level set methods are used to compute the updated crack geometry after each crack propagation step. The applied material model is a crystal plasticity model often used for polycrystalline microstructures of metals in combination with the gradient enhanced damage model. Due to the inelastic material behaviour after each discrete crack propagation step a projection of the internal variables from the old to the new crack configuration is required. Since for arbitrary crack geometries ill-conditioning of the equation system may occur due to (near) linear dependencies between standard and enriched degrees of freedom, an XFEM stabilisation technique based on a singular value decomposition of the element stiffness matrix is proposed. The performance of the presented methodology to capture crack propagation in polycrystalline microstructures is demonstrated with a number of numerical examples.

Fracture behavior of W based materials. Final report

DOE Office of Scientific and Technical Information (OSTI.GOV)

Hack, J.E.

This report describes the results of a program to investigate the fracture properties of tungsten based materials. In particular, the role of crack velocity on crack instability was determined in a W-Fe-Ni-Co ``heavy alloy`` and pure polycrystalline tungsten. A considerable effort was expended on the development of an appropriate crack velocity gage for use on these materials. Having succeeded in that, the gage technology was employed to determine the crack velocity response to the applied level of stress intensity factor at the onset of crack instability in pre-cracked specimens. The results were also correlated to the failure mode observed inmore » two material systems of interest. Major results include: (1) unstable crack velocity measurements on metallic specimens which require high spatial resolution require the use of brittle, insulating substrates, as opposed to the ductile, polymer based substrates employed in low spatial resolution measurements; and (2) brittle failure modes, such as cleavage, are characterized by relatively slow unstable crack velocities while evidence of high degrees of deformation are associated with failures which proceed at high unstable crack velocities. This latter behavior is consistent with the predictions of the modeling of Hack et al and may have a significant impact on the interpretation of fractographs in general.« less

Crack Growth Simulation and Residual Strength Prediction in Airplane Fuselages

NASA Technical Reports Server (NTRS)

Chen, Chuin-Shan; Wawrzynek, Paul A.; Ingraffea, Anthony R.

1999-01-01

The objectives were to create a capability to simulate curvilinear crack growth and ductile tearing in aircraft fuselages subjected to widespread fatigue damage and to validate with tests. Analysis methodology and software program (FRANC3D/STAGS) developed herein allows engineers to maintain aging aircraft economically, while insuring continuous airworthiness, and to design more damage-tolerant aircraft for the next generation. Simulations of crack growth in fuselages were described. The crack tip opening angle (CTOA) fracture criterion, obtained from laboratory tests, was used to predict fracture behavior of fuselage panel tests. Geometrically nonlinear, elastic-plastic, thin shell finite element crack growth analyses were conducted. Comparisons of stress distributions, multiple stable crack growth history, and residual strength between measured and predicted results were made to assess the validity of the methodology. Incorporation of residual plastic deformations and tear strap failure was essential for accurate residual strength predictions. Issue related to predicting crack trajectory in fuselages were also discussed. A directional criterion, including T-stress and fracture toughness orthotropy, was developed. Curvilinear crack growth was simulated in coupon and fuselage panel tests. Both T-stress and fracture toughness orthotropy were essential to predict the observed crack paths. Flapping of fuselages were predicted. Measured and predicted results agreed reasonable well.

Mechanical Properties of Photovoltaic Silicon in Relation to Wafer Breakage

NASA Astrophysics Data System (ADS)

Kulshreshtha, Prashant Kumar

This thesis focuses on the fundamental understanding of stress-modified crack-propagation in photovoltaic (PV) silicon in relation to the critical issue of PV silicon "wafer breakage". The interactions between a propagating crack and impurities/defects/residual stresses have been evaluated for consequential fracture path in a thin PV Si wafer. To investigate the mechanism of brittle fracture in silicon, the phase transformations induced by elastic energy released at a propagating crack-tip have been evaluated by locally stressing the diamond cubic Si lattice using a rigid Berkovich nanoindenter tip (radius ≈50 nm). Unique pressure induced phase transformations and hardness variations have been then related to the distribution of precipitates (O, Cu, Fe etc.), and the local stresses in the wafer. This research demonstrates for the first time the "ductile-like fracture" in almost circular crack path that significantly deviates from its energetically favorable crystallographic [110](111) system. These large diameter (≈ 200 mm) Si wafers were sliced to less than 180 microm thickness from a Czochralski (CZ) ingot that was grown at faster than normal growth rates. The vacancy (vSi) driven precipitation of oxygen at enhanced thermal gradients in the wafer core develops large localized stresses (upto 100 MPa) which we evaluated using Raman spectral analysis. Additional micro-FTIR mapping and microscopic etch pit measurements in the wafer core have related the observed crack path deviations to the presence of concentric ring-like distributions of oxygen precipitates (OPs). To replicate these "real-world" breakage scenarios and provide better insight on crack-propagation, several new and innovative tools/devices/methods have been developed in this study. An accurate quantitative profiling of local stress, phase changes and load-carrying ability of Si lattice has been performed in the vicinity of the controlled micro-cracks created using micro-indentations to represent the surface/edge micro-cracks (i.e. sources of crack initiation). The low load (<10mN) nanoindentations using Hysitron Triboindenter RTM have been applied to estimate the zone of crack-propagation related plastic deformation and amorphization around the radial or the lateral cracks. The gradual reduction in hardness due to local stress field and phase change around the crack has been established using electron back scattered diffraction (EBSD), atomic force microscopy (AFM) and Raman spectroscopy, respectively, at nano- and micro-scale. The load (P) vs. displacement (h) curves depict characteristic phase transformation events (eg. elbow or pop-out) depending on the sign of residual stress in the silicon lattice. The formation of Si-XII/III phases (elastic phases) in large volumes during indentation of compressed Si lattice have been discussed as an option to eliminate the edge micro-cracks formed during wafer sawing by ductile flow. The stress gradient at an interface, which can be a grain-boundary (GB), twin or a interface between silicon and precipitate, has been evaluated for crack path modification. An direct-silicon-bonded (DSB) based ideal [110]/[100] interface has been examined to study the effect of crystallographic orientation variation across a planar silicon 2D boundary. Using constant source diffusion/annealing process, Fe and Cu impurities have been incorporated in model [110]/[100]GB to provide equivalence to a real decorated multi-crystalline grain boundary. We found that Fe precipitates harden the undecorated GB structure, whereas Cu precipitates introduce dislocation-induced plasticity to soften it. Aluminum Schottky diodes have been evaporated on the DSB samples to sensitively detect the instantaneous current response from the phase-transformed Si under nanoindenter tip. The impact of metallic impurity and their precipitates on characteristic phase transformations (i.e. pop-in or pop-out) demonstrate that scattered distribution of large Cu-precipitates (upto 50 nm) compresses Si-lattice to facilitate Si-XII/III formations, i.e. high pressure ductile phases. Sweeping voltage measurements at a given load determine that Si lattice has to be stressed beyond 1 mN to complete the Si-I (semiconducting) to Si-II (ohmic) phase changes. Above 1 mN load DSB sample has a varistor-like behavior due to higher grain-boundary resistance from interfacial states. The precipitate defect structure stimulated stresses at the bulk Si lattice or grain boundary modify the rate of elastic energy release at the crack-tip and associated phase change and hardness values in response to external loading. The systematic approach in this thesis elucidates that the interfacial surface area between Si-lattice and precipitate plays pivotal role in defining extent of stresses in the silicon, i.e. smaller precipitates in higher densities are severe than few larger volume precipitates. The finding of high-pressure ductile phase formation during loading of compressed silicon structure has been suggested to PV industry as a prospective candidate for reducing the wafer breakage and allowing larger handling stresses.

Cross-validated detection of crack initiation in aerospace materials

NASA Astrophysics Data System (ADS)

Vanniamparambil, Prashanth A.; Cuadra, Jefferson; Guclu, Utku; Bartoli, Ivan; Kontsos, Antonios

2014-03-01

A cross-validated nondestructive evaluation approach was employed to in situ detect the onset of damage in an Aluminum alloy compact tension specimen. The approach consisted of the coordinated use primarily the acoustic emission, combined with the infrared thermography and digital image correlation methods. Both tensile loads were applied and the specimen was continuously monitored using the nondestructive approach. Crack initiation was witnessed visually and was confirmed by the characteristic load drop accompanying the ductile fracture process. The full field deformation map provided by the nondestructive approach validated the formation of a pronounced plasticity zone near the crack tip. At the time of crack initiation, a burst in the temperature field ahead of the crack tip as well as a sudden increase of the acoustic recordings were observed. Although such experiments have been attempted and reported before in the literature, the presented approach provides for the first time a cross-validated nondestructive dataset that can be used for quantitative analyses of the crack initiation information content. It further allows future development of automated procedures for real-time identification of damage precursors including the rarely explored crack incubation stage in fatigue conditions.

FAA/NASA International Symposium on Advanced Structural Integrity Methods for Airframe Durability and Damage Tolerance

NASA Technical Reports Server (NTRS)

Harris, Charles E. (Editor)

1994-01-01

International technical experts in durability and damage tolerance of metallic airframe structures were assembled to present and discuss recent research findings and the development of advanced design and analysis methods, structural concepts, and advanced materials. The symposium focused on the dissemination of new knowledge and the peer-review of progress on the development of advanced methodologies. Papers were presented on: structural concepts for enhanced durability, damage tolerance, and maintainability; new metallic alloys and processing technology; fatigue crack initiation and small crack effects; fatigue crack growth models; fracture mechanics failure, criteria for ductile materials; structural mechanics methodology for residual strength and life prediction; development of flight load spectra for design and testing; and advanced approaches to resist corrosion and environmentally assisted fatigue.

The role of hydrogen in hot-salt stress corrosion cracking of titanium-aluminum alloys

NASA Technical Reports Server (NTRS)

Ondrejcin, R. S.

1971-01-01

Additional support is presented for the previously proposed role of hydrogen as an embrittling agent in hot-salt stress corrosion cracking of titanium-aluminum alloys. The main source of hydrogen formed during the reactions of titanium alloys with hot salt was identified as water associated with the salt. Hydrogen is produced by the reaction of an intermediate (hydrogen halide) with the alloy rather than from metal-water reactions. The fracture mode of precracked tensile specimens was ductile when the specimens were tested in air, and brittle when tests were made in high-pressure hydrogen. Stressed titanium-aluminum alloys also were cracked by bombardment with hydrogen ions produced in a proton accelerator. The approximate concentrations of the hydrogen ions in the alloys were calculated.

FAA/NASA International Symposium on Advanced Structural Integrity Methods for Airframe Durability and Damage Tolerance, part 2

NASA Technical Reports Server (NTRS)

Harris, Charles E. (Editor)

1994-01-01

The international technical experts in the areas of durability and damage tolerance of metallic airframe structures were assembled to present and discuss recent research findings and the development of advanced design and analysis methods, structural concepts, and advanced materials. The principal focus of the symposium was on the dissemination of new knowledge and the peer-review of progress on the development of advanced methodologies. Papers were presented on the following topics: structural concepts for enhanced durability, damage tolerance, and maintainability; new metallic alloys and processing technology; fatigue crack initiation and small crack effects; fatigue crack growth models; fracture mechanics failure criteria for ductile materials; structural mechanics methodology for residual strength and life prediction; development of flight load spectra for design and testing; and corrosion resistance.

Seismic images of a Grenvillian terrane boundary

USGS Publications Warehouse

Milkereit, B.; Forsyth, D. A.; Green, A.G.; Davidson, A.; Hanmer, S.; Hutchinson, Deborah R.; Hinze, W. J.; Mereu, R.F.

1992-01-01

A series of gently dipping reflection zones extending to mid-crustal depths is recorded by seismic data from Lakes Ontario and Erie. These prominent reflection zones define a broad complex of southeast-dipping ductile thrust faults in the interior of the Grenville orogen. One major reflection zone provides the first image of a proposed Grenvillian suture—the listric boundary zone between allochthonous terranes of the Central Gneiss and Central Metasedimentary belts. Curvilinear bands of reflections that may represent "ramp folds" and "ramp anticlines" that originally formed in a deep crustal-scale duplex abut several faults. Vertical stacking of some curvilinear features suggests coeval or later out-of-sequence faulting of imbricated and folded thrust sheets. Grenvillian structure reflections are overlain by a thin, wedge-shaped package of shallow-dipping reflections that probably originates from sediments deposited in a local half graben developed during a period of post-Grenville extension. This is the first seismic evidence for such extension in this region, which could have occurred during terminal collapse of the Grenville orogen, or could have marked the beginning of pre-Appalachian continental rifting.

3D geometries of normal faults in a brittle-ductile sedimentary cover: Analogue modelling

NASA Astrophysics Data System (ADS)

Vasquez, Lina; Nalpas, Thierry; Ballard, Jean-François; Le Carlier De Veslud, Christian; Simon, Brendan; Dauteuil, Olivier; Bernard, Xavier Du

2018-07-01

It is well known that ductile layers play a major role in the style and location of deformation. However, at the scale of a single normal fault, the impact of rheological layering is poorly constrained and badly understood, and there is a lack of information regarding the influence of several décollement levels within a sedimentary cover on the single fault geometry under purely extensive deformation. We present small-scale experiments that were built with interbedded layers of brittle and ductile materials and with minimum initial constraints (only a velocity discontinuity at the base of the experiment) on the normal fault geometry in order to investigate the influence of controlled parameters such as extension velocity, rate of extension, ductile thickness and varying stratigraphy on the 3D fault geometry. These experiments showed a broad-spectrum of tectonic features such as grabens, ramp-flat-ramp normal faults and reverse faults. Forced folds are associated with fault flats that develop in the décollement levels (refraction of the fault angle). One of the key points is that the normal fault geometry displays large variations in both direction and dip, despite the imposed homogeneous extension. This result is exclusively related to the presence of décollement levels, and is not associated with any global/regional variation in extension direction and/or inversion.

Prediction and Verification of Ductile Crack Growth from Simulated Defects in Strength Overmatched Butt Welds

NASA Technical Reports Server (NTRS)

Nishioka, Owen S.

1997-01-01

Defects that develop in welds during the fabrication process are frequently manifested as embedded flaws from lack of fusion or lack of penetration. Fracture analyses of welded structures must be able to assess the effect of such defects on the structural integrity of weldments; however, the transferability of R-curves measured in laboratory specimens to defective structural welds has not been fully examined. In the current study, the fracture behavior of an overmatched butt weld containing a simulated buried, lack-of-penetration defect is studied. A specimen designed to simulate pressure vessel butt welds is considered; namely, a center crack panel specimen, of 1.25 inch by 1.25 inch cross section, loaded in tension. The stress-relieved double-V weld has a yield strength 50% higher than that of the plate material, and displays upper shelf fracture behavior at room temperature. Specimens are precracked, loaded monotonically while load-CMOD measurements are made, then stopped and heat tinted to mark the extent of ductile crack growth. These measurements are compared to predictions made using finite element analysis of the specimens using the fracture mechanics code Warp3D, which models void growth using the Gurson-Tvergaard dilitant plasticity formulation within fixed sized computational cells ahead of the crack front. Calibrating data for the finite element analyses, namely cell size and initial material porosities are obtained by matching computational predictions to experimental results from tests of welded compact tension specimens. The R-curves measured in compact tension specimens are compared to those obtained from multi-specimen weld tests, and conclusions as to the transferability of R-curves is discussed.

Investigation of hot cracking resistance of 2205 duplex steel

NASA Astrophysics Data System (ADS)

Adamiec, J.; Ścibisz, B.

2010-02-01

Austenitic duplex steel of the brand 2205 according to Avesta Sheffield is used for welded constructions (pipelines, tanks) in the petrol industry, chemical industry and food industry. It is important to know the range of high-temperature brittleness in designing welding technology for constructions made of this steel type. There is no data in literature concerning this issue. High-temperature brittleness tests using the simulator of heat flow device Gleeble 3800 were performed. The tests results allowed the evaluation of the characteristic temperatures in the brittleness temperature range during the joining of duplex steels, specifically the nil-strength temperature (NST) and nil-ductility temperatures (NDT) during heating, the strength and ductility recovery temperatures (DRT) during cooling, the Rfparameter (Rf = (Tliquidus - NDT)/NDT) describing the duplex steel inclination for hot cracking, and the brittleness temperature range (BTR). It has been stated that, for the examined steel, this range is wide and amounts to ca. 90 °C. The joining of duplex steels with the help of welding techniques creates a significant risk of hot cracks. After analysis of the DTA curves a liquidus temperature of TL = 1465 °C and a solidus temperature of TS = 1454 °C were observed. For NST a mean value was assumed, in which the cracks appeared for six samples; the temperature was 1381 °C. As the value of the NDT temperature 1367 °C was applied while for DRT the assumed temperature was 1375 °C. The microstructure of the fractures was observed using a Hitachi S-3400N scanning electron microscope (SEM). The analyses of the chemical composition were performed using an energy-dispersive X-ray spectrometer (EDS), Noran System Six of Thermo Fisher Scientific. Essential differences of fracture morphology type over the brittle temperature range were observed and described.

Gamma irradiation alters fatigue-crack behavior and fracture toughness in 1900H and GUR 1050 UHMWPE.

PubMed

Cole, Jantzen C; Lemons, Jack E; Eberhardt, Alan W

2002-01-01

Pitting and delamination remain causative factors of polyethylene failure in total knee replacement. Gamma irradiation induces cross linking in ultra-high-molecular-weight polyethylene, which has been shown to improve wear resistance. Irradiation may reduce fracture toughness and fatigue strength, however, and the effects of irradiation are dependent upon the resin, processing technique, and radiation dose. The effects of varying levels of gamma irradiation (0, 33, 66, and 100 kGy) on the fracture toughness and fatigue-crack resistance of UHMWPE, isostatically molded from 1900H and GUR 1050 resins, were examined. Paris law regressions were performed to quantify fatigue-crack propagation rates as functions of change in stress intensity, and J-integral methods were used to quantify the elastic-plastic fracture toughness. The results indicated that gamma irradiation reduced the resistance of both materials to fatigue-crack growth, and that the reductions were radiation dosage and resin dependent. Irradiation at any level was detrimental to the fracture toughness of the 1900H specimens. Irradiation at 33 kGy increased fracture toughness for the GUR 1050 specimens, and substantial reductions were observed only at the highest irradiation level. Scanning electron microscopy of the fracture surface revealed diamond-like fracture patterns of the nonirradiated specimens indicative of ductile, multilevel fracture. Pronounced striations were apparent on these fracture surfaces, oriented perpendicular to the direction of crack growth. The striations appeared as folds in surface layers of the GUR 1050 specimens. At the highest irradiation levels, the striations were nearly eliminated on the fracture surfaces of the 1900H specimens, and were markedly less severe for the GUR 1050. These results demonstrated that at higher irradiation levels the materials became more brittle in fatigue, with less ductile folding and tearing of the fracture surfaces. Copyright 2002 Wiley Periodicals, Inc. J Biomed Mater Res (Appl Biomater) 63: 559-566, 2002

Fatigue crack growth theory and experiment: A comparative analysis

DOE Office of Scientific and Technical Information (OSTI.GOV)

Sananda, K.

A number of theoretical models have been proposed in the literature which explain the second or the fourth power dependence of fatigue crack growth rate on ..delta..K, the stress intensity factor range in the Paris-Erdogan relation da/dN = C ..delta..K /SUP m/ . All of these models pertain to the intermediate range of crack growth rates where the m values are relatively low in the range of 2 to 4. The values of m for many metals and alloys can be much larger than 4 at near threshold crack growth rates or at stress intensities close to the fast fracture,more » and in some cases throughout the range of ..delta..K when the faceted mode of crack growth occurs. For such cases, the models appear to have no relevance. In this report predictions of different theoretical models are critically examined in comparison to experimentally determined crack growth rates in a MA 956, oxide dispersion strengthened alloy. Cumulative damage models predict crack growth rates reasonably well except in the range where ductile striations are observed. Lack of agreement with any particular model in this range is related to the fact that at different regions across the specimen thickness different mechanisms, either plastic blunting or cumulative damage, control the crack growth.« less

Use of Slow Strain Rate Tensile Testing to Assess the Ability of Several Superalloys to Resist Environmentally-Assisted Intergranular Cracking

NASA Technical Reports Server (NTRS)

Gabb, Timothy P.; Telesman, Jack; Banik, Anthony; McDevitt, Erin

2014-01-01

Intergranular fatigue crack initiation and growth due to environmental degradation, especially at notched features, can often limit the fatigue life of disk superalloys at high temperatures. For clear comparisons, the effects of alloy composition on cracking in air needs to be understood and compared separately from variables associated with notches and cracks such as effective stress concentration, plastic flow, stress relaxation, and stress redistribution. The objective of this study was to attempt using simple tensile tests of specimens with uniform gage sections to compare the effects of varied alloy composition on environment-assisted cracking of several powder metal and cast and wrought superalloys including ME3, LSHR, Udimet 720(TradeMark) ATI 718Plus(Registered TradeMark) alloy, Haynes 282(Trademark), and Inconel 740(TradeMark) Slow and fast strain-rate tensile tests were found to be a useful tool to compare propensities for intergranular surface crack initiation and growth. The effects of composition and heat treatment on tensile fracture strain and associated failure modes were compared. Environment interactions were determined to often limit ductility, by promoting intergranular surface cracking. The response of various superalloys and heat treatments to slow strain rate tensile testing varied substantially, showing that composition and microstructure can significantly influence environmental resistance to cracking.

Analytical and Experimental Nanomechanical Approaches to Understanding the Ductile-to-Brittle Transition

NASA Astrophysics Data System (ADS)

Hintsala, Eric Daniel

This dissertation presents progress towards understanding the ductile-to-brittle transition (DBT) using a mixture of nanomechanical experiments and an analytical model. The key concept is dislocation shielding of crack tips, which is occurs due to a dislocation back stress. In order to properly evaluate the role of these interactions, in-situ experiments are ideal by reducing the number of interacting dislocations and allowing direct observation of cracking behavior and the dislocations themselves. First, in-situ transmission electron microscope (TEM) compression experiments of plasma-synthesized silicon nanocubes (NCs) are presented which shows plastic strains greater than 50% in a semi-brittle material. The mechanical properties are discussed and plasticity mechanisms are identified using post-mortem imaging with a combination of dark field and high-resolution imaging. This observations help to develop a back stress model which is used to fit the hardening regime. This represents the first study of its kind where back stresses are used in a discrete manner to match hardening rates. However, the important measurable quantities for evaluating the DBT include fracture toughness values and energetic activation parameters for cracking and plasticity. In order to do this, a new method for doing in-situ fracture experiments is explored. This method is pre-notched three point bending experiments, which were fabricated by focused ion beam (FIB) milling. Two different materials are evaluated: a model ductile material, Nitronic 50, an austenitic steel alloy, and a model brittle material, silicon. These experiments are performed in-situ scanning electron microscope (SEM) and TEM and explore different aspects including electron backscatter diffraction (EBSD) to track deformation in SEM scale experiments, pre-notching using a converged TEM beam to produce sharper notches better replicating natural cracks, etching procedures to reduce residual FIB damage and elevated temperature experiments. Lastly, an analytical method to predict DBTs is presented which can account for effects of strain rate, temperature and impurity presence. The model is tested by pre-existing data on macroscopic compact tension specimens of single crystal Fe-3%Si. Next, application of the model to nano/micro scale fracture toughness experiments is explored and the large number of confounding variables is discussed in detail. A first attempt at fitting is also presented.

3-D modeling of ductile tearing using finite elements: Computational aspects and techniques

NASA Astrophysics Data System (ADS)

Gullerud, Arne Stewart

This research focuses on the development and application of computational tools to perform large-scale, 3-D modeling of ductile tearing in engineering components under quasi-static to mild loading rates. Two standard models for ductile tearing---the computational cell methodology and crack growth controlled by the crack tip opening angle (CTOA)---are described and their 3-D implementations are explored. For the computational cell methodology, quantification of the effects of several numerical issues---computational load step size, procedures for force release after cell deletion, and the porosity for cell deletion---enables construction of computational algorithms to remove the dependence of predicted crack growth on these issues. This work also describes two extensions of the CTOA approach into 3-D: a general 3-D method and a constant front technique. Analyses compare the characteristics of the extensions, and a validation study explores the ability of the constant front extension to predict crack growth in thin aluminum test specimens over a range of specimen geometries, absolutes sizes, and levels of out-of-plane constraint. To provide a computational framework suitable for the solution of these problems, this work also describes the parallel implementation of a nonlinear, implicit finite element code. The implementation employs an explicit message-passing approach using the MPI standard to maintain portability, a domain decomposition of element data to provide parallel execution, and a master-worker organization of the computational processes to enhance future extensibility. A linear preconditioned conjugate gradient (LPCG) solver serves as the core of the solution process. The parallel LPCG solver utilizes an element-by-element (EBE) structure of the computations to permit a dual-level decomposition of the element data: domain decomposition of the mesh provides efficient coarse-grain parallel execution, while decomposition of the domains into blocks of similar elements (same type, constitutive model, etc.) provides fine-grain parallel computation on each processor. A major focus of the LPCG solver is a new implementation of the Hughes-Winget element-by-element (HW) preconditioner. The implementation employs a weighted dependency graph combined with a new coloring algorithm to provide load-balanced scheduling for the preconditioner and overlapped communication/computation. This approach enables efficient parallel application of the HW preconditioner for arbitrary unstructured meshes.

Ductile extension of syn-magmatic lower crusts, with application to volcanic passive margins: the Ivrea Zone (Southern Alps, Italy)

NASA Astrophysics Data System (ADS)

Bidault, Marie; Geoffroy, Laurent; Arbaret, Laurent; Aubourg, Charles

2017-04-01

Deep seismic reflection profiles of present-day volcanic passive margins often show a 2-layered lower crust, from top to bottom: an apparently ductile 12 km-thick middle-lower layer (LC1) of strong folded reflectors and a 4 km-thick supra-Moho layer (LC2) of horizontal and parallel reflectors. Those layers appear to be structurally disconnected and to develop at the early stages of margins evolution. A magmatic origin has been suggested by several studies to explain those strong reflectors, favoring mafic sills intrusion hypothesis. Overlying mafic and acidic extrusives (Seaward Dipping Reflectors sequences) are bounded by continentward-dipping detachment faults rooting in, and co-structurated with, the ductile part of the lower crust (LC1). Consequently the syn-rift to post-rift evolution of volcanic passive margins (and passive margins in general) largely depends on the nature and the properties of the lower crust, yet poorly understood. We propose to investigate the properties and rheology of a magma-injected extensional lower crust with a field analogue, the Ivrea Zone (Southern Alps, Italy). The Ivrea Zone displays a complete back-thrusted section of a Variscan continental lower crust that first underwent gravitational collapse, and then lithospheric extension. This Late Paleozoic extension was apparently associated with the continuous intrusion of a large volume of mafic to acid magma. Both the magma timing and volume, and the structure of the Ivrea lower crust suggest that this section represents an adequate analogue of a syn-magmatic in-extension mafic rift zone which aborted at the end of the Permian. Notably, we may recognize the 2 layers LC1 and LC2. From a number of tectonic observations, we reconstitute the whole tectonic history of the area, focusing on the strain field evolution with time, in connection with mafic magma injection. We compare those results with available data from extensional mafic lower crusts at rifts and margins.

Development of a chromium-free consumable for joining stainless steels

NASA Astrophysics Data System (ADS)

Sowards, Jeffrey William

Government regulations in the United States (OSHA Standards: 1910; 1915; 1917; 1918; 1926) and abroad are decreasing allowable exposure levels of hexavalent chromium to welding related personnel. The latest OSHA ruling in 2006 reduced the permissible exposure limit of airborne hexavalent chromium from 52 to 5 mug m-3. Achieving the new level may not be practical from an engineering controls standpoint during the fabrication of tightly enclosed stainless steel components such as the inside of ship hulls and boiler vessels. One method of addressing this problem is to implement a chromium-free welding consumable that provides equivalent mechanical performance and corrosion characteristics to current stainless steel welding consumables. This project was aimed at developing such a consumable and evaluating its suitability for replacement of current stainless steel consumables such as E308L-16. A new shielded metal arc welding (SMAW) consumable based on the Ni-Cu-Ru system was developed for austenitic stainless steel welding. The focus of this work was evaluating the mechanical properties, weldability, and fume formation characteristics of the various iterations of consumables developed. Welds deposited on Type 304 stainless steel were evaluated with weldability tests including: mechanical testing, hot ductility testing, Strain-to-fracture testing, Transverse Varestraint testing, and button melting. Mechanical properties of weld deposits of each consumable were found to exceed minimum values of Type 304 stainless steel based on tensile testing. Guide bend testing showed that weld deposits met minimum weld ductility requirements for stainless steel consumables, such as E308-16. Hot ductility testing revealed a narrow crack susceptible region (33 to 54°C) indicating a low susceptibility to weld metal liquation cracking. GTA welds exhibited superior ductility when compared to SMA welds. This was attributed to a lack of slag inclusions in the weld deposit, which are effective weld strengtheners. Varestraint testing revealed that weld deposits have a higher solidification cracking susceptibility than stainless steel consumables used to join Type 304. Higher cracking susceptibility was attributed to austenitic solidification of the weld metal resulting in increased weld segregation and stabilization of a TiC eutectic reaction at the end of solidification. No solidification cracks were observed in actual weld deposits. Evaluation of weld microsegregation patterns showed higher dilutions of Type 304 increased segregation of Ti, promoting a TiC eutectic reaction at the end of solidification. Thermodynamic modeling techniques were used to describe the solidification the Ni-Cu weld deposits as a function of dilution with Type 304. Solidification cracking susceptibility was shown to increase with dilution during evaluation with the Cast Pin Tear Test indicating high dilution welds should be avoided to minimize solidification cracking during welding. The Strain-to-fracture test was used to examine DDC cracking susceptibility, and revealed that this alloy has a higher susceptibility to solid-state weld cracking than austenitic stainless alloys such as 304. Threshold strain levels necessary to initiate cracking in the weld deposits were in the range of 2 to 3%. These values are comparable to other Ni-base alloys with a moderate to high susceptibility to DDC. Fume generation rates (FGR) of the new consumable were measured and bulk fume phases were analyzed with X-ray diffraction. FGR values were found to be similar to current SMAW and flux cored arc welding consumables. No chromium bearing compounds were observed during X-ray diffraction measurements, and the bulk fume consisted primarily of halides and metallic-oxides. Fume generated by the new consumable was subjected to colorimetric testing showing hexavalent Cr content (0.02 wt-%) was reduced by two orders of magnitude compared to E308-16 (2.6 wt-%). The source of this hexavalent chromium was from evaporation of the base metal due to the welding heat source. The consumable developed in this study, having a nominal composition of Ni-7.5Cu-1Ru-0.5Al-0.5Ti-0.02C, met virtually all the design criteria that were initially established. Work performed by the Fontana Corrosion Center showed that the weld deposits met corrosion design criteria to prevent localized attack of the weld metal. Work performed in this study showed that mechanical properties were comparable to stainless steel consumables, and weld cracking susceptibility was comparable to Ni-base welding consumables. The consumable was also found to have good operability characteristics. (Abstract shortened by UMI.)

Ab initio calculations of ideal strength and lattice instability in W-Ta and W-Re alloys

NASA Astrophysics Data System (ADS)

Yang, Chaoming; Qi, Liang

2018-01-01

An important theoretical criterion to evaluate the ductility of metals with a body-centered cubic (bcc) lattice is the mechanical failure mode of their perfect crystals under tension along <;100 >; directions. When the tensile stress reaches the ideal tensile strength, the pure W crystal fails by a cleavage fracture along the {100 } plane so that it is intrinsically brittle. To discover the strategy to improve its ductility, we performed density functional theory and density functional perturbation theory calculations to study the ideal tensile strength and the lattice instability under <100 > tension for both W-Ta and W-Re alloys. Anisotropic linear elastic fracture mechanics (LEFM) theory and Rice's criterion were also applied to analyze the mechanical instability at the crack tip under <100 > tension based on the competition between cleavage propagation and dislocation emission. The results show that the intrinsic ductility can be achieved in both W-Ta and W-Re, however, by different mechanisms. Even though W-Ta alloys with low Ta concentrations are still intrinsically brittle, the intrinsic ductility of W-Ta alloys with high Ta concentrations is promoted by elastic shear instability before the cleavage failure. The intrinsic ductility of W-Re alloys is produced by unstable transverse phonon waves before the cleavage failure, and the corresponding phonon mode is related to the generation of 1/2 <111 > {2 ¯11 } dislocation in bcc crystals. The ideal tensile calculations, phonon analyses, and anisotropic LEFM examinations are mutually consistent in the evaluation of intrinsic ductility. These results bring us physical insights on the ductility-brittle mechanisms of W alloys under extreme stress conditions.

FASTRAN II - FATIGUE CRACK GROWTH STRUCTURAL ANALYSIS (UNIX VERSION)

NASA Technical Reports Server (NTRS)

Newman, J. C.

1994-01-01

Predictions of fatigue crack growth behavior can be made with the Fatigue Crack Growth Structural Analysis (FASTRAN II) computer program. As cyclic loads are applied to a selected crack configuration with an initial crack size, FASTRAN II predicts crack growth as a function of cyclic load history until either a desired crack size is reached or failure occurs. FASTRAN II is based on plasticity-induced crack-closure behavior of cracks in metallic materials and accounts for load-interaction effects, such as retardation and acceleration, under variable-amplitude loading. The closure model is based on the Dugdale model with modifications to allow plastically deformed material to be left along the crack surfaces as the crack grows. Plane stress and plane strain conditions, as well as conditions between these two, can be simulated in FASTRAN II by using a constraint factor on tensile yielding at the crack front to approximately account for three-dimensional stress states. FASTRAN II contains seventeen predefined crack configurations (standard laboratory fatigue crack growth rate specimens and many common crack configurations found in structures); and the user can define one additional crack configuration. The baseline crack growth rate properties (effective stress-intensity factor against crack growth rate) may be given in either equation or tabular form. For three-dimensional crack configurations, such as surface cracks or corner cracks at holes or notches, the fatigue crack growth rate properties may be different in the crack depth and crack length directions. Final failure of the cracked structure can be modelled with fracture toughness properties using either linear-elastic fracture mechanics (brittle materials), a two-parameter fracture criterion (brittle to ductile materials), or plastic collapse (extremely ductile materials). The crack configurations in FASTRAN II can be subjected to either constant-amplitude, variable-amplitude or spectrum loading. The applied loads may be either tensile or compressive. Several standardized aircraft flight-load histories, such as TWIST, Mini-TWIST, FALSTAFF, Inverted FALSTAFF, Felix and Gaussian, are included as options. FASTRAN II also includes two other methods that will help the user input spectrum load histories. The two methods are: (1) a list of stress points, and (2) a flight-by-flight history of stress points. Examples are provided in the user manual. Developed as a research program, FASTRAN II has successfully predicted crack growth in many metallic materials under various aircraft spectrum loading. A computer program DKEFF which is a part of the FASTRAN II package was also developed to analyze crack growth rate data from laboratory specimens to obtain the effective stress-intensity factor against crack growth rate relations used in FASTRAN II. FASTRAN II is written in standard FORTRAN 77. It has been successfully compiled and implemented on Sun4 series computers running SunOS and on IBM PC compatibles running MS-DOS using the Lahey F77L FORTRAN compiler. Sample input and output data are included with the FASTRAN II package. The UNIX version requires 660K of RAM for execution. The standard distribution medium for the UNIX version (LAR-14865) is a .25 inch streaming magnetic tape cartridge in UNIX tar format. It is also available on a 3.5 inch diskette in UNIX tar format. The standard distribution medium for the MS-DOS version (LAR-14944) is a 5.25 inch 360K MS-DOS format diskette. The contents of the diskette are compressed using the PKWARE archiving tools. The utility to unarchive the files, PKUNZIP.EXE, is included. The program was developed in 1984 and revised in 1992. Sun4 and SunOS are trademarks of Sun Microsystems, Inc. IBM PC is a trademark of International Business Machines Corp. MS-DOS is a trademark of Microsoft, Inc. F77L is a trademark of the Lahey Computer Systems, Inc. UNIX is a registered trademark of AT&T Bell Laboratories. PKWARE and PKUNZIP are trademarks of PKWare, Inc.

FASTRAN II - FATIGUE CRACK GROWTH STRUCTURAL ANALYSIS (IBM PC VERSION)

NASA Technical Reports Server (NTRS)

Newman, J. C.

1994-01-01

Predictions of fatigue crack growth behavior can be made with the Fatigue Crack Growth Structural Analysis (FASTRAN II) computer program. As cyclic loads are applied to a selected crack configuration with an initial crack size, FASTRAN II predicts crack growth as a function of cyclic load history until either a desired crack size is reached or failure occurs. FASTRAN II is based on plasticity-induced crack-closure behavior of cracks in metallic materials and accounts for load-interaction effects, such as retardation and acceleration, under variable-amplitude loading. The closure model is based on the Dugdale model with modifications to allow plastically deformed material to be left along the crack surfaces as the crack grows. Plane stress and plane strain conditions, as well as conditions between these two, can be simulated in FASTRAN II by using a constraint factor on tensile yielding at the crack front to approximately account for three-dimensional stress states. FASTRAN II contains seventeen predefined crack configurations (standard laboratory fatigue crack growth rate specimens and many common crack configurations found in structures); and the user can define one additional crack configuration. The baseline crack growth rate properties (effective stress-intensity factor against crack growth rate) may be given in either equation or tabular form. For three-dimensional crack configurations, such as surface cracks or corner cracks at holes or notches, the fatigue crack growth rate properties may be different in the crack depth and crack length directions. Final failure of the cracked structure can be modelled with fracture toughness properties using either linear-elastic fracture mechanics (brittle materials), a two-parameter fracture criterion (brittle to ductile materials), or plastic collapse (extremely ductile materials). The crack configurations in FASTRAN II can be subjected to either constant-amplitude, variable-amplitude or spectrum loading. The applied loads may be either tensile or compressive. Several standardized aircraft flight-load histories, such as TWIST, Mini-TWIST, FALSTAFF, Inverted FALSTAFF, Felix and Gaussian, are included as options. FASTRAN II also includes two other methods that will help the user input spectrum load histories. The two methods are: (1) a list of stress points, and (2) a flight-by-flight history of stress points. Examples are provided in the user manual. Developed as a research program, FASTRAN II has successfully predicted crack growth in many metallic materials under various aircraft spectrum loading. A computer program DKEFF which is a part of the FASTRAN II package was also developed to analyze crack growth rate data from laboratory specimens to obtain the effective stress-intensity factor against crack growth rate relations used in FASTRAN II. FASTRAN II is written in standard FORTRAN 77. It has been successfully compiled and implemented on Sun4 series computers running SunOS and on IBM PC compatibles running MS-DOS using the Lahey F77L FORTRAN compiler. Sample input and output data are included with the FASTRAN II package. The UNIX version requires 660K of RAM for execution. The standard distribution medium for the UNIX version (LAR-14865) is a .25 inch streaming magnetic tape cartridge in UNIX tar format. It is also available on a 3.5 inch diskette in UNIX tar format. The standard distribution medium for the MS-DOS version (LAR-14944) is a 5.25 inch 360K MS-DOS format diskette. The contents of the diskette are compressed using the PKWARE archiving tools. The utility to unarchive the files, PKUNZIP.EXE, is included. The program was developed in 1984 and revised in 1992. Sun4 and SunOS are trademarks of Sun Microsystems, Inc. IBM PC is a trademark of International Business Machines Corp. MS-DOS is a trademark of Microsoft, Inc. F77L is a trademark of the Lahey Computer Systems, Inc. UNIX is a registered trademark of AT&T Bell Laboratories. PKWARE and PKUNZIP are trademarks of PKWare, Inc.

Influence of Thermal Aging on Tensile and Low Cycle Fatigue Behavior of Type 316LN Austenitic Stainless Steel Weld Joint

NASA Astrophysics Data System (ADS)

Suresh Kumar, T.; Nagesha, A.; Ganesh Kumar, J.; Parameswaran, P.; Sandhya, R.

2018-05-01

Influence of short-term thermal aging on the low-cycle fatigue (LCF) behavior of 316LN austenitic stainless steel weld joint with 0.07 wt pct N has been investigated. Prior thermal exposure was found to improve the fatigue life compared with the as-welded condition. Besides, the treatment also imparted a softening effect on the weld metal, leading to an increase in the ductility of the weld joint which had a bearing on the cyclic stress response. The degree of cyclic hardening was seen to increase after aging. Automated ball-indentation (ABI) technique was employed toward understanding the mechanical properties of individual zones across the weld joint. It was observed that the base metal takes most of the applied cyclic strain during LCF deformation in the as-welded condition. In the aged condition, however, the weld also participates in the cyclic deformation. The beneficial effect of thermal aging on cyclic life is attributed to a reduction in the severity of the metallurgical notch leading to a restoration of ductility of the weld region. The transformation of δ-ferrite to σ-phase during the aging treatment was found to influence the location of crack initiation. Fatigue cracks were found to initiate in the base metal region of the joint in most of the testing conditions. However, embrittlement in the weld metal caused a shift in the point of crack initiation with increasing strain amplitude under LCF.

Cold work study on a 316LN modified alloy for the ITER TF coil conduit

DOE PAGES

Walsh, Robert; Toplosky, V. J.; McRae, D. M.; ...

2012-06-01

The primary structural component of the cable-in-conduit conductor (CICC) magnets, such as the ITER TF coils is the conduit. This function creates requirements for 4 K strength, toughness, fatigue crack resistance, and ductility after exposure to the superconductor's reaction heat treatment. The tensile ductility of a steel is a quality factor related to fatigue and fracture resistance that can be evaluated more economically with tensile tests rather than fatigue and fracture tests. We subject 316LN modified base metal and welds to a range of cold work from 0% to 20% and a subsequent Nb 3Sn reaction heat treatment to evaluatemore » the effects on the tensile properties. With the addition of cold work, the 4 K yield strength increases while tensile elongation decreases in both the base metal and weld. Our results are compared to previously published data on the same alloy to evaluate the use of tensile ductility parameters as a materials qualification specification in magnet design.« less

Abrasion resistant coating and method of making the same

DOEpatents

Sordelet, Daniel J.; Besser, Matthew F.

2001-06-05

An abrasion resistant coating is created by adding a ductile phase to a brittle matrix phase during spray coating where an Al--Cu--Fe quasicrystalline phase (brittle matrix) and an FeAl intermetallic (ductile phase) are combined. This composite coating produces a coating mostly of quasicrystal phase and an inter-splat layer of the FeAl phase to help reduce porosity and cracking within the coating. Coatings are prepared by plasma spraying unblended and blended quasicrystal and intermetallic powders. The blended powders contain 1, 5, 10 and 20 volume percent of the intermetallic powders. The unblended powders are either 100 volume percent quasicrystalline or 100 volume percent intermetallic; these unblended powders were studied for comparison to the others. Sufficient ductile phase should be added to the brittle matrix to transform abrasive wear mode from brittle fracture to plastic deformation, while at the same time the hardness of the composite should not be reduced below that of the original brittle phase material.

In situ micropillar compression reveals superior strength and ductility but an absence of damage in lamellar bone

NASA Astrophysics Data System (ADS)

Schwiedrzik, Jakob; Raghavan, Rejin; Bürki, Alexander; Lenader, Victor; Wolfram, Uwe; Michler, Johann; Zysset, Philippe

2014-07-01

Ageing societies suffer from an increasing incidence of bone fractures. Bone strength depends on the amount of mineral measured by clinical densitometry, but also on the micromechanical properties of the hierarchical organization of bone. Here, we investigate the mechanical response under monotonic and cyclic compression of both single osteonal lamellae and macroscopic samples containing numerous osteons. Micropillar compression tests in a scanning electron microscope, microindentation and macroscopic compression tests were performed on dry ovine bone to identify the elastic modulus, yield stress, plastic deformation, damage accumulation and failure mechanisms. We found that isolated lamellae exhibit a plastic behaviour, with higher yield stress and ductility but no damage. In agreement with a proposed rheological model, these experiments illustrate a transition from a ductile mechanical behaviour of bone at the microscale to a quasi-brittle response driven by the growth of cracks along interfaces or in the vicinity of pores at the macroscale.

Characterization of failure processes in tungsten copper composites under fatigue loading conditions

NASA Technical Reports Server (NTRS)

Kim, Yong-Suk; Verrilli, Michael J.; Gabb, Timothy P.

1989-01-01

A fractographic and metallographic investigation was performed on specimens of a tungsten fiber reinforced copper matrix composite (9 vol percent), which had experienced fatigue failures at elevated temperatures. Major failure modes and possible failure mechanisms, with an emphasis placed on characterizing fatigue damage accumulation, were determined. Metallography of specimens fatigued under isothermal cyclic loading suggested that fatigue damage initiates in the matrix. Cracks nucleated within the copper matrix at grain boundaries, and they propagated through cavity coalescence. The growing cracks subsequently interacted with the reinforcing tungsten fibers, producing a localized ductile fiber failure. Examinations of interrupted tests before final failure confirmed the suggested fatigue damage processes.

Thermal fatigue tests of a radiative heat shield panel for a hypersonic transport

NASA Technical Reports Server (NTRS)

Webb, Granville L.; Clark, Ronald K.; Sharpe, Ellsworth L.

1985-01-01

A pair of corrugation stiffened, beaded skin Rene 41 heat shield panels were exposed to 20,000 thermal cycles between room temperature and 1450 F to evaluate the thermal fatigue response of Rene 41 metallic heat shields for hypersonic cruise aircraft applications. At the conclusion of the tests, the panels retained substantial structural integrity; however, there were cracks and excessive wear in the vicinity of fastener holes and there was an 80-percent loss in ductility of the skin. Shrinkage of the panel which caused the cracks and wear must be considered in design of panels for Thermal Protection Systems (TPS) applications.

Micromechanisms of fatigue crack growth in polycarbonate polyurethane: Time dependent and hydration effects.

PubMed

Ford, Audrey C; Gramling, Hannah; Li, Samuel C; Sov, Jessica V; Srinivasan, Amrita; Pruitt, Lisa A

2018-03-01

Polycarbonate polyurethane has cartilage-like, hygroscopic, and elastomeric properties that make it an attractive material for orthopedic joint replacement application. However, little data exists on the cyclic loading and fracture behavior of polycarbonate polyurethane. This study investigates the mechanisms of fatigue crack growth in polycarbonate polyurethane with respect to time dependent effects and conditioning. We studied two commercially available polycarbonate polyurethanes, Bionate® 75D and 80A. Tension testing was performed on specimens at variable time points after being removed from hydration and variable strain rates. Fatigue crack propagation characterized three aspects of loading. Study 1 investigated the impact of continuous loading (24h/day) versus intermittent loading (8-10h/day) allowing for relaxation overnight. Study 2 evaluated the effect of frequency and study 3 examined the impact of hydration on the fatigue crack propagation in polycarbonate polyurethane. Samples loaded intermittently failed instantaneously and prematurely upon reloading while samples loaded continuously sustained longer stable cracks. Crack growth for samples tested at 2 and 5Hz was largely planar with little crack deflection. However, samples tested at 10Hz showed high degrees of crack tip deflection and multiple crack fronts. Crack growth in hydrated samples proceeded with much greater ductile crack mouth opening displacement than dry samples. An understanding of the failure mechanisms of this polymer is important to assess the long-term structural integrity of this material for use in load-bearing orthopedic implant applications. Copyright © 2018 Elsevier Ltd. All rights reserved.

A Constitutive Relationship between Fatigue Limit and Microstructure in Nanostructured Bainitic Steels

PubMed Central

Mueller, Inga; Rementeria, Rosalia; Caballero, Francisca G.; Kuntz, Matthias; Sourmail, Thomas; Kerscher, Eberhard

2016-01-01

The recently developed nanobainitic steels show high strength as well as high ductility. Although this combination seems to be promising for fatigue design, fatigue properties of nanostructured bainitic steels are often surprisingly low. To improve the fatigue behavior, an understanding of the correlation between the nanobainitic microstructure and the fatigue limit is fundamental. Therefore, our hypothesis to predict the fatigue limit was that the main function of the microstructure is not necessarily totally avoiding the initiation of a fatigue crack, but the microstructure has to increase the ability to decelerate or to stop a growing fatigue crack. Thus, the key to understanding the fatigue behavior of nanostructured bainite is to understand the role of the microstructural features that could act as barriers for growing fatigue cracks. To prove this hypothesis, we carried out fatigue tests, crack growth experiments, and correlated these results to the size of microstructural features gained from microstructural analysis by light optical microscope and EBSD-measurements. Finally, we were able to identify microstructural features that influence the fatigue crack growth and the fatigue limit of nanostructured bainitic steels. PMID:28773953

The importance of inherited structures in slope evolution: the Ridnaun Valley case, Italy

NASA Astrophysics Data System (ADS)

Zorzi, L.; Flaim, L.; Massironi, M.; Genevois, R.; Stead, D.

2013-12-01

The south facing slope of the Ridnaun Valley (South Tyrol, Italy) comprises the crystalline units belonging to the Austoalpine Nappe of the Alpine orogenic wedge and shows evidence of quaternary gravitational evolution which is highly dependent on the interaction between the slope trend and the brittle/ductile structural setting. The slope valley is incised within the paragneiss rocks of the Oetztal - Stubei Unit and the micaschists of the Schneeberg Unit. These two units are separated by a NNW gentle dipping tectonic contact, which obliquely intersects the E-W slope, and is characterized by multiple ultracataclasitic layers that follow the regional low angle north-dipping schistosity. Folds with sub-horizontal E-trending axes induce a change in the dip direction of the regional schistosity from N dipping (unfavorable to the slip) to SE dipping (favorable to the slip). NNE-SSW and N-S trending faults, having a mean thickness of incoherent fault breccias of 1 m, affect the entire slope. These along with the folds and the ultracataclastic layers, have significant influence on rock mass mechanical properties and on mechanisms and timing of the observed gravitational phenomena. Field work and ALS-HRDEM analysis has revealed different gravitational movements along the slope. A fully evolved gravitational collapse, having the features of a Rock Avalanche (RA), characterizes the central part covering an area of about 2.4 km2; whereas to the east and west of the RA, deep seated gravitational slope deformations (DSGSDs) still affect the slope. An ongoing gravitational deformation is apparent in the uphill sections of the slope, next to the crown area of the RA. PS and DS - SAR interferometry data (provided by the Geological Survey of the Autonomous Province of Bolzano, Italy), testify an ongoing movement on both the DSGSDs bordering the RA, highlighting a most unstable area at the western sector. The heterogeneous behavior of the slope is most likely controlled by the interaction between ductile and brittle structures. The small-scale folds facilitate the DSGSD formation and evolution and act a release mechanism for the RA crown area, whereas the observed fault network acts as lateral release for the unstable areas. Finite element and hybrid FEM/DEM modeling techniques were used to investigate, from the known structural setting, the triggers and the mechanisms of progressive rock mass degradation, as well as fracture propagation processes which led to the initiation and evolution of a catastrophic collapse.

Analysis of machining damage in engineering ceramics by fracture mechanics, fractography and x-ray diffraction

DOE Office of Scientific and Technical Information (OSTI.GOV)

Hollstein, T.; Pfeiffer, W.; Rombach, M.

1996-12-31

The cost for final machining covers a significant percentage of the whole cost of a ceramic component. This is due to the difficult machining of the high performance ceramics. The high values of hardness and wear resistance, which are desired in many applications, hinder the process of machining. Only a few machining procedures are applicable to engineering ceramics e.g. grinding, polishing or ultrasonic lapping, and the rate of material removal is considerably lower than for metals. In addition crack generation in the surface regions during machining is easily possible due to the brittleness of the ceramics. The material removal duringmore » grinding, which is the most important machining procedure of engineering ceramics, takes place mainly by brittle fracture processes but also by ductile material removal. The complex stress conditions in the work piece below or in the vicinity of the grinding grits lead to a variability of cracks and crack systems like median cracks, lateral cracks or radial cracks, which extend in general {le} 50 {mu}m and which lead to the strength anisotropy of ground ceramics, if certain grinding parameters are used e.g..« less

Investigation on the Crack Behaviour in Kevlar 49 Based Composite Materials using Extended Finite Element Method for Aerospace Applications

NASA Astrophysics Data System (ADS)

Handa, Danish; Sekhar Dondapati, Raja; Kumar, Abhinav

2017-08-01

Ductile to brittle transition (DTBT) is extensively observed in materials under cryogenic temperatures, thereby observing brittle failure due to the non-resistance of crack propagation. Owing to its outstanding mechanical and thermal properties, Kevlar 49 composites are widely used in aerospace applications under cryogenic temperatures. Therefore, in this paper, involving the assumption of linear elastic fracture mechanics (LEFM), mechanical characterization of Kevlar 49 composite is done using Extended Finite Element Method (X-FEM) technique in Abaqus/CAE software. Further, the failure of Kevlar 49 composites due to the propagation of crack at room temperature and the cryogenic temperature is investigated. Stress, strain and strain energy density as a function of the width of the Kevlar specimen is predicted, indicates that Kevlar 49 composites are suitable for use under cryogenic temperatures.

Investigations on the Mechanical Properties of Conducting Polymer Coating-Substrate Structures and Their Influencing Factors

PubMed Central

Wang, Xi-Shu; Tang, Hua-Ping; Li, Xu-Dong; Hua, Xin

2009-01-01

This review covers recent advances and work on the microstructure features, mechanical properties and cracking processes of conducting polymer film/coating- substrate structures under different testing conditions. An attempt is made to characterize and quantify the relationships between mechanical properties and microstructure features. In addition, the film cracking mechanism on the micro scale and some influencing factors that play a significant role in the service of the film-substrate structure are presented. These investigations cover the conducting polymer film/coating nucleation process, microstructure-fracture characterization, translation of brittle-ductile fractures, and cracking processes near the largest inherent macromolecule defects under thermal-mechanical loadings, and were carried out using in situ scanning electron microscopy (SEM) observations, as a novel method for evaluation of interface strength and critical failure stress. PMID:20054470

Investigation of Mechanical Properties and Fracture Simulation of Solution-Treated AA 5754

NASA Astrophysics Data System (ADS)

Kumar, Pankaj; Singh, Akhilendra

2017-10-01

In this work, mechanical properties and fracture toughness of as-received and solution-treated aluminum alloy 5754 (AA 5754) are experimentally evaluated. Solution heat treatment of the alloy is performed at 530 °C for 2 h, and then, quenching is done in water. Yield strength, ultimate tensile strength, impact toughness, hardness, fatigue life, brittle fracture toughness (K_{Ic} ) and ductile fracture toughness (J_{Ic} ) are evaluated for as-received and solution-treated alloy. Extended finite element method has been used for the simulation of tensile and fracture behavior of material. Heaviside function and asymptotic crack tip enrichment functions are used for modelling of the crack in the geometry. Ramberg-Osgood material model coupled with fracture energy is used to simulate the crack propagation. Fracture surfaces obtained from various mechanical tests are characterized by scanning electron microscopy.

The Grenville orogeny in the Llano Uplift, Texas: A record of collision and contraction along the southern margin of North America

DOE Office of Scientific and Technical Information (OSTI.GOV)

Reese, J.F.

1993-02-01

Precambrian metamorphic rocks in the SE Llano Uplift record NE-directed ductile thrusting and regional-scale polyphase folding. This deformation is in response to Grenville-age shortening and crustal thickening associated with the collision of a south-lying tectonic block with the southern margin of North America. In the SE Llano Uplift, the most intense and pervasive deformational event, D2, is characterized in the Packsaddle Schist (PS) and Valley Spring Gneiss (VSG) by SSE-plunging, NE-verging isoclinal folds (F2) with an associated SW-dipping axial planar metamorphic layering (S2), and SW-dipping mylonite zones with kinematic indicators showing top-to-the-NE motion. In the Red Mountain and augen-bearing Bigmore » Branch gneisses, D2 structures are SW-dipping mylonite zones parallel to S2, and a SW-plunging stretching lineation. Taken together, this suite of structures indicates tectonic transport was to the NE, perpendicular to the NW trending regional structural and metamorphic grain. D2 structures were reoriented by at least two later phases of folding. Timing of all ductile deformation in the SE Llano Uplift is constrained from post-1,215 Ma (deformed PS) to pre-1,098 Ma (undeformed melarhyolite dike). From south to north, metatonalitic, arc-derived Big Branch Gneiss ([approximately] 1,303 Ma) and older mafic schist country rock, previously interpreted as possible ophiolitic melange, structurally overlie much younger, lithologically heterogeneous PS units (1,248-1,215 Ma), previously considered as arc flank deposits. In turn, the PS has been tectonically emplaced above the predominantly felsic VSG (1,270-1,232 Ma). The presence of older zircons in the VSG, of similar age ([approximately]1360 Ma) to Western Granite-Rhyolite Terrane rocks to the north, suggests that the VSG formed in a settling proximal to North America.« less

Environmental protection of titanium alloys at high temperatures

NASA Technical Reports Server (NTRS)

Wright, I. G.; Wood, R. A.; Seltzer, M. S.

1974-01-01

Various concepts were evaluated for protecting titanium alloys from oxygen contamination at 922 K (1200 F) and from hot-salt stress-corrosion at 755 K (900 F). It is indicated that oxygen-contamination resistance can be provided by a number of systems, but for hot-salt stress-corrosion resistance, factors such as coating integrity become very important. Titanium aluminides resist oxygen ingress at 922 K through the formation of alumina (on TiAl3) or modified TiO2 (on Ti3Al, TiAl) scales. TiAl has some resistance to attack by hot salt, but has limited ductility. Ductile Ti-Ni and Ti-Nb-Cr-Al alloys provide limited resistance to oxygen ingress, but are not greatly susceptible to hot-salt stress-corrosion cracking.

The Development of Directional Decohesion Finite Elements for Multiscale Failure Analysis of Metallic Polycrystals

NASA Technical Reports Server (NTRS)

Saether, Erik; Glaessgen, Edward H.

2009-01-01

Atomistic simulations of intergranular fracture have indicated that grain-scale crack growth in polycrystalline metals can be direction dependent. At these material length scales, the atomic environment greatly influences the nature of intergranular crack propagation, through either brittle or ductile mechanisms, that are a function of adjacent grain orientation and direction of crack propagation. Methods have been developed to obtain cohesive zone models (CZM) directly from molecular dynamics simulations. These CZMs may be incorporated into decohesion finite element formulations to simulate fracture at larger length scales. A new directional decohesion element is presented that calculates the direction of Mode I opening and incorporates a material criterion for dislocation emission based on the local crystallographic environment to automatically select the CZM that best represents crack growth. The simulation of fracture in 2-D and 3-D aluminum polycrystals is used to illustrate the effect of parameterized CZMs and the effectiveness of directional decohesion finite elements.

Development of Nanostructured Austempered Ductile Cast Iron

NASA Astrophysics Data System (ADS)

Panneerselvam, Saranya

Austempered Ductile Cast Iron is emerging as an important engineering materials in recent years because of its excellent combination of mechanical properties such as high strength with good ductility, good fatigue strength and fracture toughness together with excellent wear resistance. These combinations of properties are achieved by the microstructure consisting of acicular ferrite and high carbon austenite. Refining of the ausferritic microstructure will further enhance the mechanical properties of ADI and the presence of proeutectoid ferrite in the microstructure will considerably improve the ductility of the material. Thus, the focus of this investigation was to develop nanostructured austempered ductile cast iron (ADI) consisting of proeutectoid ferrite, bainitic ferrite and high carbon austenite and to determine its microstructure-property relationships. Compact tension and cylindrical tensile test samples were prepared as per ASTM standards, subjected to various heat treatments and the mechanical tests including the tensile tests, plane strain fracture toughness tests, hardness tests were performed as per ASTM standards. Microstructures were characterized by optical metallography, X-ray diffraction, SEM and TEM. Nanostructured ADI was achieved by a unique heat treatment consisting of austenitization at a high temperature and subsequent plastic deformation at the same austenitizing temperature followed by austempering. The investigation also examined the effect of cryogenic treatment, effect of intercritical austenitizing followed by single and two step austempering, effect of high temperature plastic deformation on the microstructure and mechanical properties of the low alloyed ductile cast iron. The mechanical and thermal stability of the austenite was also investigated. An analytical model has been developed to understand the crack growth process associated with the stress induced transformation of retained austenite to martensite.

An autonomous surface discontinuity detection and quantification method by digital image correlation and phase congruency

NASA Astrophysics Data System (ADS)

Cinar, A. F.; Barhli, S. M.; Hollis, D.; Flansbjer, M.; Tomlinson, R. A.; Marrow, T. J.; Mostafavi, M.

2017-09-01

Digital image correlation has been routinely used to measure full-field displacements in many areas of solid mechanics, including fracture mechanics. Accurate segmentation of the crack path is needed to study its interaction with the microstructure and stress fields, and studies of crack behaviour, such as the effect of closure or residual stress in fatigue, require data on its opening displacement. Such information can be obtained from any digital image correlation analysis of cracked components, but it collection by manual methods is quite onerous, particularly for massive amounts of data. We introduce the novel application of Phase Congruency to detect and quantify cracks and their opening. Unlike other crack detection techniques, Phase Congruency does not rely on adjustable threshold values that require user interaction, and so allows large datasets to be treated autonomously. The accuracy of the Phase Congruency based algorithm in detecting cracks is evaluated and compared with conventional methods such as Heaviside function fitting. As Phase Congruency is a displacement-based method, it does not suffer from the noise intensification to which gradient-based methods (e.g. strain thresholding) are susceptible. Its application is demonstrated to experimental data for cracks in quasi-brittle (Granitic rock) and ductile (Aluminium alloy) materials.

Mode I and mixed I/III crack initiation and propagation behavior of V-4Cr-4Ti alloy at 25{degrees}C

DOE Office of Scientific and Technical Information (OSTI.GOV)

Li, H.X.; Kurtz, R.J.; Jones, R.H.

1997-04-01

The mode I and mixed-mode I/III fracture behavior of the production-scale heat (No. 832665) of V-4Cr-4Ti has been investigated at 25{degrees}C using compact tension (CT) specimens for a mode I crack and modified CT specimens for a mixed-mode I/III crack. The mode III to mode I load ratio was 0.47. Test specimens were vacuum annealed at 1000{degrees}C for 1 h after final machining. Both mode I and mixed-mode I/III specimens were fatigue cracked prior to J-integral testing. It was noticed that the mixed-mode I/III crack angle decreased from an initial 25 degrees to approximately 23 degrees due to crack planemore » rotation during fatigue cracking. No crack plane rotation occurred in the mode I specimen. The crack initiation and propagation behavior was evaluated by generating J-R curves. Due to the high ductility of this alloy and the limited specimen thickness (6.35 mm), plane strain requirements were not met so valid critical J-integral values were not obtained. However, it was found that the crack initiation and propagation behavior was significantly different between the mode I and the mixed-mode I/III specimens. In the mode I specimen crack initiation did not occur, only extensive crack tip blunting due to plastic deformation. During J-integral testing the mixed-mode crack rotated to an increased crack angle (in contrast to fatigue precracking) by crack blunting. When the crack initiated, the crack angle was about 30 degrees. After crack initiation the crack plane remained at 30 degrees until the test was completed. Mixed-mode crack initiation was difficult, but propagation was easy. The fracture surface of the mixed-mode specimen was characterized by microvoid coalescence.« less

High-angle faults control the geometry and morphology of the Corinth Rift

NASA Astrophysics Data System (ADS)

Bell, R. E.; Duclaux, G.; Nixon, C.; Gawthorpe, R.; McNeill, L. C.

2016-12-01

Slip along low-angle normal faults is mechanically difficult, and the existence of low angle detachment faults presents one of most important paradoxes in structural geology. Only a few examples of young continental rifts where low-angle faults may be a mechanism for accommodating strain have been described in the literature, and an important example is the Gulf of Corinth, central Greece. Here, microseismicity, the geometry of onshore faults and deep seismic reflection images have been used to argue for the presence of <30o dipping faults. However, new and reinterpreted data calls into question whether low-angle faults have been influential in controlling rift geometry. We seek to definitively test whether slip on a mature low-angle normal fault can reproduce the long-term geometry and morphology of the Corinth Rift, which involves i) significant uplift of the southern margin, ii) long-term uplift to subsidence ratios across south coast faults of 1 -2, and iii) a northern margin that does not undergo significant long-term uplift. We use PyLith, an open-source finite-element code for quasi-static viscoelastic simulations of crustal deformation and model the uplift and subsidence fields associated with the following fault geometries: i) planar faults with dips of 45-60° that sole onto a 10° detachment at a depth of 6 to 8 km, ii) 45-60° faults, which change to a dip angle of 25-45° at a depth of 3 km and continue to a brittle-ductile transition at 10 km and iii) planar faults which dip 45-60° to the brittle-ductile transition at a depth of 10 km. We show that models involving low-angle detachments, shallower than 8 km produce very minor coseismic uplift of the southern margin and post-seismic relaxation results in the southern margin experiencing net subsidence over many seismic cycles, incompatible with geological observations. Models involving planar faults produce long-term displacement fields involving uplifted southern margin with uplift to subsidence ratios of c. 1:2 and subsidence of the northern margin, compatible with geological observations. We propose that low-angle detachment faults cannot have controlled the long-term geometry of the Corinth rift, and that the rift should no longer be used as an example of low-angle normal faulting.

Atomistic insights on the nanoscale single grain scratching mechanism of silicon carbide ceramic based on molecular dynamics simulation

NASA Astrophysics Data System (ADS)

Liu, Yao; Li, Beizhi; Kong, Lingfei

2018-03-01

The precision and crack-free surface of brittle silicon carbide (SiC) ceramic was achieved in the nanoscale ductile grinding. However, the nanoscale scratching mechanism and the root causes of SiC ductile response, especially in the atomistic aspects, have not been fully understood yet. In this study, the SiC atomistic scale scratching mechanism was investigated by single diamond grain scratching simulation based on molecular dynamics. The results indicated that the ductile scratching process of SiC could be achieved in the nanoscale depth of cut through the phase transition to an amorphous structure with few hexagonal diamond structure. Furthermore, the silicon atoms in SiC could penetrate into diamond grain which may cause wear of diamond grain. It was further found out that the chip material in the front of grain flowed along the grain side surface to form the groove protrusion as the scratching speed increases. The higher scratching speed promoted more atoms to transfer into the amorphous structure and reduced the hexagonal diamond and dislocation atoms number, which resulted in higher temperature, smaller scratching force, smaller normal stress, and thinner subsurface damage thickness, due to larger speed impaction causing more bonds broken which makes the SiC more ductile.

Influence of Ti on the Hot Ductility of High-manganese Austenitic Steels

NASA Astrophysics Data System (ADS)

Liu, Hongbo; Liu, Jianhua; Wu, Bowei; Su, Xiaofeng; Li, Shiqi; Ding, Hao

2017-07-01

The influence of Ti addition ( 0.10 wt%) on hot ductility of as-cast high-manganese austenitic steels has been examined over the temperature range 650-1,250 °C under a constant strain rate of 10-3 s-1 using Gleeble3500 thermal simulation testing machine. The fracture surfaces and particles precipitated at different tensile temperatures were characterized by means of scanning electron microscope and X-ray energy dispersive spectrometry (SEM-EDS). Hot ductility as a function of reduction curves shows that adding 0.10 wt% Ti made the ductility worse in the almost entire range of testing temperatures. The phases' equilibrium diagrams of precipitates in Ti-bearing high-Mn austenitic steel were calculated by the Thermo-Calc software. The calculation result shows that 0.1 wt% Ti addition would cause Ti(C,N) precipitated at 1,499 °C, which is higher than the liquidus temperature of high-Mn austenitic steel. It indicated that Ti(C,N) particles start forming in the liquid high-Mn austenitic steel. The SEM-EDS results show that Ti(C,N) and TiC particles could be found along the austenite grain boundaries or at triple junction, and they would accelerate the extension of the cracks along the grain boundaries.

Analysis of fcc metals fracture behaviour: Fracture behaviour of fcc metals: brittle/ductile behaviour criteria : with ab-initio, embedded atom and pseudopotential parameterization for Au, Ir and Al. analysis for Au, Ir and Al.

NASA Astrophysics Data System (ADS)

Gornostyrev, Yu. N.; Katsnelson, M. I.; Mryasov, Oleg N.; Freeman, A. J.; Trefilov, M. V.

1998-03-01

Theoretical analysis of the fracture behaviour of fcc Au, Ir and Al have been performed within various brittle/ductile criteria (BDC) with ab-initio, embedded atom (EAM), and pseudopotential parameterizations. We systematically examined several important aspects of the fracture behaviour: (i) dislocation structure, (ii) energetics of the cleavage decohesion and (iii) character of the interatomic interactions. Unit dislocation structures were analyzed within a two dimensional generalization of the Peierls-Nabarro model with restoring forces determined from ab-initio total energy calculations and found to be split with well defined highly mobile partials for all considered metals. We find from ab-initio and pseudopotential that in contrast with most of fcc metals, cleavage decohesion curve for Al appreciably differs from UBER relation. Finally, using ab-initio, EAM and pseudopotential parameterizations, we demonstrate that (i) Au (as a typical example of a ductile metal) is well described within existing BDC's, (ii) anomalous cleavage-like crack propagation of Ir is driven predominantly by it's high elastic modulus and (iii) Al is not described within BDC due to it's long-range interatomic interactions (and hence requires adjustments of the brittle/ductile criteria).

Fracture and strain rate behavior of airplane fuselage materials under blast loading

NASA Astrophysics Data System (ADS)

Mediavilla Varas, J.; Soetens, F.; Kroon, E.; van Aanhold, J. E.; van der Meulen, O. R.; Sagimon, M.

2010-06-01

The dynamic behavior of three commonly used airplane fuselage materials is investigated, namely of Al2024-T3, Glare-3 and CFRP. Dynamic tensile tests using a servo-hydraulic and a light weight shock testing machine (LSM) have been performed. The results showed no strain rate effect on Al2024-T3 and an increase in the failure strain and failure strength of Glare-3, but no stiffening. The LSM results on CFRP were inconclusive. Two types of fracture tests were carried out to determine the dynamic crack propagation behavior of these materials, using prestressed plates and pressurized barrels, both with the help of explosives. The prestressed plates proved to be not suitable, whereas the barrel tests were quite reliable, allowing to measure the crack speeds. The tougher, more ductile materials, Al2024-T3 and Glare-3, showed lower crack speeds than CFRP, which failed in a brittle manner.

The effect of alloying elements and microstructure on the strength and fracture resistance of pearlitic steel

NASA Astrophysics Data System (ADS)

Nakase, K.; Bernstein, I. M.

1988-11-01

The processes of ductile and brittle fracture in fully pearlitic steel and their relation to both the scale of the microstructure and the presence of substitutional alloy elements have been investigated at room temperature using smooth tensile and over a range of temperatures using V-notched Charpy impact specimens. The results show that the early stages of cracking, revealed in both types of specimen, are largely the result of shear cracking of the pearlite lamellae. These cracks grow and can reach a size when they impinge upon the prior austenite boundary; afterward the character of fracture can be either microvoid coalescence or cleavage, depending on test conditions and metallurgical variables. Further, the carbide plates of the pearlite lamellae can act as barriers to the movement of dislocations as is the case normally with grain boundaries. For pearlite an optimum spacing of approximately 0.2 μm resulting from a balance between carbide plate thickness and interlamellar spacing was found to enhance toughness, although such changes are much smaller than corresponding changes due to varying alloy elements. Specific alloy elements used herein strengthened the lamellar ferrite in pearlite, inhibiting the movement of dislocations while also usually decreasing the lamellar cementite plate thickness for the same spacing. This dual behavior results in enhanced resistance to the initiation and propagation of microcracks leading to an improvement in strength, ductility, and toughness. The most effective alloy elements for the composition ranges studied in fully pearlitic steels are Si and Ni for strength improvement, and Ni and Mn for toughness.

An innovative approach to achieve re-centering and ductility of cement mortar beams through randomly distributed pseudo-elastic shape memory alloy fibers

NASA Astrophysics Data System (ADS)

Shajil, N.; Srinivasan, S. M.; Santhanam, M.

2012-04-01

Fibers can play a major role in post cracking behavior of concrete members, because of their ability to bridge cracks and distribute the stress across the crack. Addition of steel fibers in mortar and concrete can improve toughness of the structural member and impart significant energy dissipation through slow pull out. However, steel fibers undergo plastic deformation at low strain levels, and cannot regain their shape upon unloading. This is a major disadvantage in strong cyclic loading conditions, such as those caused by earthquakes, where self-centering ability of the fibers is a desired characteristic in addition to ductility of the reinforced cement concrete. Fibers made from an alternative material such as shape memory alloy (SMA) could offer a scope for re-centering, thus improving performance especially after a severe loading has occurred. In this study, the load-deformation characteristics of SMA fiber reinforced cement mortar beams under cyclic loading conditions were investigated to assess the re-centering performance. This study involved experiments on prismatic members, and related analysis for the assessment and prediction of re-centering. The performances of NiTi fiber reinforced mortars are compared with mortars with same volume fraction of steel fibers. Since re-entrant corners and beam columns joints are prone to failure during a strong ground motion, a study was conducted to determine the behavior of these reinforced with NiTi fiber. Comparison is made with the results of steel fiber reinforced cases. NiTi fibers showed significantly improved re-centering and energy dissipation characteristics compared to the steel fibers.

Fatigue of Austempered Ductile Iron with Two Strength Grades in Very High Cycle Regime

NASA Astrophysics Data System (ADS)

Zhang, Jiwang; Li, Wei; Song, Qingpeng; Zhang, Ning; Lu, Liantao

2016-03-01

In this study, Austempered ductile irons (ADIs) with two different strength grades were produced and the fatigue properties were measured at 109 cycles. The results show that the S-N curves give a typical step-wise shape and there is no fatigue limit in the very high cycle fatigue regime. The two grades ADI have the similar fracture behaviors and fatigue failure can initiate from defects at specimen surface and subsurface zone. On the fracture surfaces of some specimens, the `granular-bright-facet' area with rich carbon distribution is observed in the vicinity of the defect. The microstructure affects the crack behaviors at the early propagation stage. The ADI with upper and lower bainite shows higher fatigue strength compared with the ADI with coarse upper bainite.

Ductile fracture of cylindrical vessels containing a large flaw

NASA Technical Reports Server (NTRS)

Erdogan, F.; Irwin, G. R.; Ratwani, M.

1976-01-01

The fracture process in pressurized cylindrical vessels containing a relatively large flaw is considered. The flaw is assumed to be a part-through or through meridional crack. The flaw geometry, the yield behavior of the material, and the internal pressure are assumed to be such that in the neighborhood of the flaw the cylinder wall undergoes large-scale plastic deformations. Thus, the problem falls outside the range of applicability of conventional brittle fracture theories. To study the problem, plasticity considerations are introduced into the shell theory through the assumptions of fully-yielded net ligaments using a plastic strip model. Then a ductile fracture criterion is developed which is based on the concept of net ligament plastic instability. A limited verification is attempted by comparing the theoretical predictions with some existing experimental results.

A Comparison of Materials Issues for Cermet and Graphite-Based NTP Fuels

NASA Technical Reports Server (NTRS)

Stewart, Mark E.; Schnitzler, Bruce G.

2013-01-01

This paper compares material issues for cermet and graphite fuel elements. In particular, two issues in NTP fuel element performance are considered here: ductile to brittle transition in relation to crack propagation, and orificing individual coolant channels in fuel elements. Their relevance to fuel element performance is supported by considering material properties, experimental data, and results from multidisciplinary fluid/thermal/structural simulations. Ductile to brittle transition results in a fuel element region prone to brittle fracture under stress, while outside this region, stresses lead to deformation and resilience under stress. Poor coolant distribution between fuel element channels can increase stresses in certain channels. NERVA fuel element experimental results are consistent with this interpretation. An understanding of these mechanisms will help interpret fuel element testing results.

Effects of high temperature aging in an impure helium environment on low temperature embrittlement of Alloy 617 and Haynes 230

NASA Astrophysics Data System (ADS)

Kim, Daejong; Sah, Injin; Jang, Changheui

2010-10-01

The effects of high temperature environmental damage on low temperature embrittlement of wrought nickel-base superalloys, Alloy 617 and Haynes 230 were evaluated. They were aged in an impure helium environment at 1000 °C for up to 500 h before tensile tested at room temperature. The tensile test results showed that the loss of ductility was associated with the increase in the inter-granular fracture with aging time. For Alloy 617, inter-granular oxidation and coarsening of grain boundary carbides contributed to the embrittlement. The significant loss of ductility in Haynes 230 was only observed after 500 h of aging when the globular intermetallic precipitates were extensively formed and brittle inter-granular cracking began to occur.

Super-stretchable metallic interconnects on polymer with a linear strain of up to 100%

DOE Office of Scientific and Technical Information (OSTI.GOV)

Arafat, Yeasir; Dutta, Indranath; Panat, Rahul, E-mail: Rahul.panat@wsu.edu

Metal interconnects in flexible and wearable devices are heterogeneous metal-polymer systems that are expected to sustain large deformation without failure. The principal strategy to make strain tolerant interconnect lines on flexible substrates has comprised of creating serpentine structures of metal films with either in-plane or out-of-plane waves, using porous substrates, or using highly ductile materials such as gold. The wavy and helical serpentine patterns preclude high-density packing of interconnect lines on devices, while ductile materials such as Au are cost prohibitive for real world applications. Ductile copper films can be stretched if bonded to the substrate, but show high levelmore » of cracking beyond few tens of % strain. In this paper, we demonstrate a material system consisting of Indium metal film over an elastomer (PDMS) with a discontinuous Cr layer such that the metal interconnect can be stretched to extremely high linear strain (up to 100%) without any visible cracks. Such linear strain in metal interconnects exceeds that reported in literature and is obtained without the use of any geometrical manipulations or porous substrates. Systematic experimentation is carried out to explain the mechanisms that allow the Indium film to sustain the high strain level without failure. The islands forming the discontinuous Cr layer are shown to move apart from each other during stretching without delamination, providing strong adhesion to the Indium film while accommodating the large strain in the system. The Indium film is shown to form surface wrinkles upon release from the large strain, confirming its strong adhesion to PDMS. A model is proposed based upon the observations that can explain the high level of stretch-ability of the Indium metal film over the PDMS substrate.« less

Evaluation of flaws in carbon steel piping. Final report

DOE Office of Scientific and Technical Information (OSTI.GOV)

Zahoor, A.; Gamble, R.M.; Mehta, H.S.

1986-10-01

The objective of this program was to develop flaw evaluation procedures and allowable flaw sizes for ferritic piping used in light water reactor (LWR) power generation facilities. The program results provide relevant ASME Code groups with the information necessary to define flaw evaluation procedures, allowable flaw sizes, and their associated bases for Section XI of the code. Because there are several possible flaw-related failure modes for ferritic piping over the LWR operating temperature range, three analysis methods were employed to develop the evaluation procedures. These include limit load analysis for plastic collapse, elastic plastic fracture mechanics (EPFM) analysis for ductilemore » tearing, and linear elastic fracture mechanics (LEFM) analysis for non ductile crack extension. To ensure the appropriate analysis method is used in an evaluation, a step by step procedure also is provided to identify the relevant acceptance standard or procedure on a case by case basis. The tensile strength and toughness properties required to complete the flaw evaluation for any of the three analysis methods are included in the evaluation procedure. The flaw evaluation standards are provided in tabular form for the plastic collapse and ductile tearing modes, where the allowable part through flaw depth is defined as a function of load and flaw length. For non ductile crack extension, linear elastic fracture mechanics analysis methods, similar to those in Appendix A of Section XI, are defined. Evaluation flaw sizes and procedures are developed for both longitudinal and circumferential flaw orientations and normal/upset and emergency/faulted operating conditions. The tables are based on margins on load of 2.77 and 1.39 for circumferential flaws and 3.0 and 1.5 for longitudinal flaws for normal/upset and emergency/faulted conditions, respectively.« less

A comparison of single-cycle versus multiple-cycle proof testing strategies

NASA Technical Reports Server (NTRS)

Hudak, S. J., Jr.; Mcclung, R. C.; Bartlett, M. L.; Fitzgerald, J. H.; Russell, D. A.

1990-01-01

An evaluation of single-cycle and multiple-cycle proof testing (MCPT) strategies for SSME components is described. Data for initial sizes and shapes of actual SSME hardware defects are analyzed statistically. Closed-form estimates of the J-integral for surface flaws are derived with a modified reference stress method. The results of load- and displacement-controlled stable crack growth tests on thin IN-718 plates with deep surface flaws are summarized. A J-resistance curve for the surface-cracked configuration is developed and compared with data from thick compact tension specimens. The potential for further crack growth during large unload/reload cycles is discussed, highlighting conflicting data in the literature. A simple model for ductile crack growth during MCPT based on the J-resistance curve is used to study the potential effects of key variables. The projected changes in the crack size distribution during MCPT depend on the interactions between several key parameters, including the number of proof cycles, the nature of the resistance curve, the initial crack size distribution, the component boundary conditions (load vs. displacement control), and the magnitude of the applied load or displacement. The relative advantages of single-cycle and multiple-cycle proof testing appear to be specific, therefore, to individual component geometry, material, and loading.

Geometrically Nonlinear Field Fracture Mechanics and Crack Nucleation, Application to Strain Localization Fields in Al-Cu-Li Aerospace Alloys.

PubMed

Gupta, Satyapriya; Taupin, Vincent; Fressengeas, Claude; Jrad, Mohamad

2018-03-27

The displacement discontinuity arising between crack surfaces is assigned to smooth densities of crystal defects referred to as disconnections, through the incompatibility of the distortion tensor. In a dual way, the disconnections are defined as line defects terminating surfaces where the displacement encounters a discontinuity. A conservation statement for the crack opening displacement provides a framework for disconnection dynamics in the form of transport laws. A similar methodology applied to the discontinuity of the plastic displacement due to dislocations results in the concurrent involvement of dislocation densities in the analysis. Non-linearity of the geometrical setting is assumed for defining the elastic distortion incompatibility in the presence of both dislocations and disconnections, as well as for their transport. Crack nucleation in the presence of thermally-activated fluctuations of the atomic order is shown to derive from this nonlinearity in elastic brittle materials, without any algorithmic rule or ad hoc material parameter. Digital image correlation techniques applied to the analysis of tensile tests on ductile Al-Cu-Li samples further demonstrate the ability of the disconnection density concept to capture crack nucleation and relate strain localization bands to consistent disconnection fields and to the eventual occurrence of complex and combined crack modes in these alloys.

Fatigue crack propagation behavior of ultrahigh molecular weight polyethylene.

PubMed

Connelly, G M; Rimnac, C M; Wright, T M; Hertzberg, R W; Manson, J A

1984-01-01

The relative fatigue crack propagation resistance of plain and carbon fiber-reinforced ultrahigh molecular weight polyethylene (UHMWPE) was determined from cyclic loading tests performed on compact tension specimens machined from the tibial components of total knee prostheses. Both materials were characterized by dynamic mechanical spectroscopy, X-ray diffraction, and differential scanning calorimetry. The cyclic tests used loading in laboratory air at 5 Hz using a sinusoidal wave form. Dynamic mechanical spectroscopy showed that the reinforced UHMWPE had a higher elastic storage modulus than the plain UHMWPE, whereas X-ray diffraction and differential scanning calorimetry showed that the percent crystallinity and degree of order in the crystalline regions were similar for the two materials. Fatigue crack propagation in both materials proved to be very sensitive to small changes in the applied cyclic stress intensity range. A 10% increase in stress intensity resulted in approximately an order of magnitude increase in fatigue crack growth rate. The fatigue crack propagation resistance of the reinforced UHMWPE was found to be significantly worse than that of the plain UHMWPE. This result was attributed to poor bonding between the carbon fibers and the UHMWPE matrix and the ductile nature of the matrix itself.

Development of criteria for the use of asphalt-rubber as a Stress-Absorbing Membrane Interlayer (SAMI)

NASA Astrophysics Data System (ADS)

Newcomb, D. E.; McKeen, R. G.

1983-12-01

This report documents over 2 years of research efforts to characterize asphalt-rubber mixtures to be used in Stress-Absorbing Membrane Interlayers (SAMI). The purpose of these SAMIs is to retard or prevent reflection cracking in asphalt-concrete overlays. Several laboratory experiments and one field trial were conducted to define significant test methods and parameters for incorporation into construction design and specification documents. Test methods used in this study included a modified softening point test, force-ductility, and Schweyer viscosity. Variables investigated included (1) Laboratory-mixing temperature; (2) Rubber type; (3) Laboratory storage time; (4) Laboratory storage condition; (5) Laboratory batch replication; (6) Laboratory mixing time; (7) Field mixing time; (8) Laboratory test temperature; (9) Force-Ductility elongation rates; and (10) Asphalt grade. It was found that mixing temperature, mixing time, rubber type, and asphalt grade all have significant effects upon the behavior of asphalt-rubber mixtures. Significant variability was also noticed in different laboratory batch replications. Varying laboratory test temperature and force-ductility elongation rate revealed further differences in asphalt-rubber mixtures.

Prediction of fracture initiation in square cup drawing of DP980 using an anisotropic ductile fracture criterion

NASA Astrophysics Data System (ADS)

Park, N.; Huh, H.; Yoon, J. W.

2017-09-01

This paper deals with the prediction of fracture initiation in square cup drawing of DP980 steel sheet with the thickness of 1.2 mm. In an attempt to consider the influence of material anisotropy on the fracture initiation, an uncoupled anisotropic ductile fracture criterion is developed based on the Lou—Huh ductile fracture criterion. Tensile tests are carried out at different loading directions of 0°, 45°, and 90° to the rolling direction of the sheet using various specimen geometries including pure shear, dog-bone, and flat grooved specimens so as to calibrate the parameters of the proposed fracture criterion. Equivalent plastic strain distribution on the specimen surface is computed using Digital Image Correlation (DIC) method until surface crack initiates. The proposed fracture criterion is implemented into the commercial finite element code ABAQUS/Explicit by developing the Vectorized User-defined MATerial (VUMAT) subroutine which features the non-associated flow rule. Simulation results of the square cup drawing test clearly show that the proposed fracture criterion is capable of predicting the fracture initiation with sufficient accuracy considering the material anisotropy.

Effects of Thermal Aging on Material Properties, Stress Corrosion Cracking, and Fracture Toughness of AISI 316L Weld Metal

NASA Astrophysics Data System (ADS)

Lucas, Timothy; Forsström, Antti; Saukkonen, Tapio; Ballinger, Ronald; Hänninen, Hannu

2016-08-01

Thermal aging and consequent embrittlement of materials are ongoing issues in cast stainless steels, as well as duplex, and high-Cr ferritic stainless steels. Spinodal decomposition is largely responsible for the well-known "748 K (475 °C) embrittlement" that results in drastic reductions in ductility and toughness in these materials. This process is also operative in welds of either cast or wrought stainless steels where δ-ferrite is present. While the embrittlement can occur after several hundred hours of aging at 748 K (475 °C), the process is also operative at lower temperatures, at the 561 K (288 °C) operating temperature of a boiling water reactor (BWR), for example, where ductility reductions have been observed after several tens of thousands of hours of exposure. An experimental program was carried out in order to understand how spinodal decomposition may affect changes in material properties in Type 316L BWR piping weld metals. The study included material characterization, nanoindentation hardness, double-loop electrochemical potentiokinetic reactivation (DL-EPR), Charpy-V, tensile, SCC crack growth, and in situ fracture toughness testing as a function of δ-ferrite content, aging time, and temperature. SCC crack growth rates of Type 316L stainless steel weld metal under simulated BWR conditions showed an approximate 2 times increase in crack growth rate over that of the unaged as-welded material. In situ fracture toughness measurements indicate that environmental exposure can result in a reduction of toughness by up to 40 pct over the corresponding at-temperature air-tested values. Material characterization results suggest that spinodal decomposition is responsible for the degradation of material properties measured in air, and that degradation of the in situ properties may be a result of hydrogen absorbed during exposure to the high-temperature water environment.

High-temperature fabricable nickel-iron aluminides

DOEpatents

Liu, Chain T.

1988-02-02

Nickel-iron aluminides are described that are based on Ni.sub.3 Al, and have significant iron content, to which additions of hafnium, boron, carbon and cerium are made resulting in Ni.sub.3 Al base alloys that can be fabricated at higher temperatures than similar alloys previously developed. Further addition of molybdenum improves oxidation and cracking resistance. These alloys possess the advantages of ductility, hot fabricability, strength, and oxidation resistance.

Creep fatigue life prediction for engine hot section materials (isotropic)

NASA Technical Reports Server (NTRS)

Moreno, Vito; Nissley, David; Lin, Li-Sen Jim

1985-01-01

The first two years of a two-phase program aimed at improving the high temperature crack initiation life prediction technology for gas turbine hot section components are discussed. In Phase 1 (baseline) effort, low cycle fatigue (LCF) models, using a data base generated for a cast nickel base gas turbine hot section alloy (B1900+Hf), were evaluated for their ability to predict the crack initiation life for relevant creep-fatigue loading conditions and to define data required for determination of model constants. The variables included strain range and rate, mean strain, strain hold times and temperature. None of the models predicted all of the life trends within reasonable data requirements. A Cycle Damage Accumulation (CDA) was therefore developed which follows an exhaustion of material ductility approach. Material ductility is estimated based on observed similarities of deformation structure between fatigue, tensile and creep tests. The cycle damage function is based on total strain range, maximum stress and stress amplitude and includes both time independent and time dependent components. The CDA model accurately predicts all of the trends in creep-fatigue life with loading conditions. In addition, all of the CDA model constants are determinable from rapid cycle, fully reversed fatigue tests and monotonic tensile and/or creep data.

Improving the toughness of ultrahigh strength steel

NASA Astrophysics Data System (ADS)

Sato, Koji

2002-01-01

The ideal structural steel combines high strength with high fracture toughness. This dissertation discusses the toughening mechanism of the Fe/Co/Ni/Cr/Mo/C steel, AerMet 100, which has the highest toughness/strength combination among all commercial ultrahigh strength steels. The possibility of improving the toughness of this steel was examined by considering several relevant factors. Chapter 1 reviews the mechanical properties of ultrahigh strength steels and the physical metallurgy of AerMet 100. It also describes the fracture mechanisms of steel, i.e. ductile microvoid coalescence, brittle transgranular cleavage, and intergranular separation. Chapter 2 examines the strength-toughness relationship for three heats of AerMet 100. A wide variation of toughness is obtained at the same strength level. The toughness varies despite the fact that all heat fracture in the ductile fracture mode. The difference originates from the inclusion content. Lower inclusion volume fraction and larger inclusion spacing gives rise to a greater void growth factor and subsequently a higher fracture toughness. The fracture toughness value, JIc, is proportional to the particle spacing of the large non-metallic inclusions. Chapter 3 examines the ductile-brittle transition of AerMet 100 and the effect of a higher austenitization temperature, using the Charpy V-notch test. The standard heat treatment condition of AerMet 100 shows a gradual ductile-brittle transition due to its fine effective grain size. Austenitization at higher temperature increases the prior austenite grain size and packet size, leading to a steeper transition at a higher temperature. Both transgranular cleavage and intergranular separation are observed in the brittle fracture mode. Chapter 4 examines the effect of inclusion content, prior austenite grain size, and the amount of austenite on the strength-toughness relationship. The highest toughness is achieved by low inclusion content, small prior austenite grain size, and a small content of stable austenite. The low inclusion content increases the strain at the fracture. The reduction in prior austenite grain size prevents the fast unstable crack propagation by cleavage. And the stable austenite decreases the strength of the intergranular separation at the prior austenite grain boundary, which provides the stress relief at the crack tip.

Residual Stresses in a NiCrY-Coated Powder Metallurgy Disk Superalloy

NASA Technical Reports Server (NTRS)

Gabb, Timothy P.; Rogers, Richard B.; Nesbitt, James A.; Puleo, Bernadette J.; Miller, Robert A.; Telesman, Ignacy; Draper, Susan L.; Locci, Ivan E.

2017-01-01

Protective ductile coatings will be necessary to mitigate oxidation and corrosion attack on superalloy disks exposed to increasing operating temperatures in some turbine engine environments. However, such coatings must be resistant to harmful surface cracking during service. The objective of this study was to investigate how residual stresses evolve in such coatings. Cylindrical gage fatigue specimens of powder metallurgy-processed disk superalloy LSHR were coated with a NiCrY coating, shot peened, and then subjected to fatigue in air at room and high temperatures. The effects of shot peening and fatigue cycling on average residual stresses and other aspects of the coating were assessed. Shot peening did induce beneficial compressive residual stresses in the coating and substrate. However, these stresses became more tensile in the coating with subsequent heating and contributed to cracking of the coating in long intervals of cycling at 760 C. Substantial compressive residual stresses remained in the substrate adjacent to the coating, sufficient to suppress fatigue cracking. The coating continued to protect the substrate from hot corrosion pitting, even after fatigue cracks initiated in the coating.

On the role of particle cracking in flow and fracture of metal matrix composites

DOE Office of Scientific and Technical Information (OSTI.GOV)

Brockenbrough, J.R.; Zok, F.W.

1995-01-01

The flow response of particle-reinforced metal matrix composites is studied using finite element methods. Unit cells containing either intact or cracked particles in a power law hardening matrix are used to determine the corresponding asymptotic flow strengths. The effects of the hardening exponent and the elastic mismatch between the particles and the matrix on the flow response are examined. For comparison, the flow response of power law hardening solids containing penny-shaped cracks is also evaluated. The latter results are found to be in reasonable agreement with those corresponding to composites that contain low volume fractions of cracked particles. The asymptoticmore » results are used to develop a one-dimensional constitutive law for composites which undergo progressive damage during tensile straining. This law is used to evaluate the strain at the onset of plastic instability. It is proposed that the instability strain be used as a measure of tensile ductility when the particle content is low and the particles are uniformly distributed through the matrix.« less

Analytic crack solutions for tilt fields around hydraulic fractures

NASA Astrophysics Data System (ADS)

Warpinski, Norman R.

2000-10-01

The recent development of downhole tiltmeter arrays for monitoring hydraulic fractures has provided new information on fracture growth and geometry. These downhole arrays offer the significant advantages of being close to the fracture (large signal) and being unaffected by the free surface. As with surface tiltmeter data, analysis of these measurements requires the inversion of a crack or dislocation model. To supplement the dislocation models of Davis [1983], Okada [1992], and others, this work has extended several elastic crack solutions to provide tilt calculations. The solutions include constant-pressure two-dimensional (2-D), penny-shaped, and 3-D-elliptic cracks and a 2-D-variable-pressure crack. Equations are developed for an arbitrary inclined fracture in an infinite elastic space. Effects of fracture height, fracture length, fracture dip, fracture azimuth, fracture width, and monitoring distance on the tilt distribution are given, as well as comparisons with the dislocation model. The results show that the tilt measurements are very sensitive to the fracture dimensions but also that it is difficult to separate the competing effects of the various parameters.

Analytic crack solutions for tilt fields around hydraulic fractures

DOE Office of Scientific and Technical Information (OSTI.GOV)

Warpinski, N.R.

The recent development of downhole tiltmeter arrays for monitoring hydraulic fractures has provided new information on fracture growth and geometry. These downhole arrays offer the significant advantages of being close to the fracture (large signal) and being unaffected by the free surface. As with surface tiltmeter data, analysis of these measurements requires the inversion of a crack or dislocation model. To supplement the dislocation models of Davis [1983], Okada [1992] and others, this work has extended several elastic crack solutions to provide tilt calculations. The solutions include constant-pressure 2D, penny-shaped, and 3D-elliptic cracks and a 2D-variable-pressure crack. Equations are developedmore » for an arbitrary inclined fracture in an infinite elastic space. Effects of fracture height, fracture length, fracture dip, fracture azimuth, fracture width and monitoring distance on the tilt distribution are given, as well as comparisons with the dislocation model. The results show that the tilt measurements are very sensitive to the fracture dimensions, but also that it is difficult to separate the competing effects of the various parameters.« less

Geophysical data reveal the crustal structure of the Alaska Range orogen within the aftershock zone of the Mw 7.9 Denali fault earthquake

USGS Publications Warehouse

Fisher, M.A.; Ratchkovski, N.A.; Nokleberg, W.J.; Pellerin, L.; Glen, J.M.G.

2004-01-01

Geophysical information, including deep-crustal seismic reflection, magnetotelluric (MT), gravity, and magnetic data, cross the aftershock zone of the 3 November 2002 Mw 7.9 Denali fault earthquake. These data and aftershock seismicity, jointly interpreted, reveal the crustal structure of the right-lateral-slip Denali fault and the eastern Alaska Range orogen, as well as the relationship between this structure and seismicity. North of the Denali fault, strong seismic reflections from within the Alaska Range orogen show features that dip as steeply as 25?? north and extend downward to depths between 20 and 25 km. These reflections reveal crustal structures, probably ductile shear zones, that most likely formed during the Late Cretaceous, but these structures appear to be inactive, having produced little seismicity during the past 20 years. Furthermore, seismic reflections mainly dip north, whereas alignments in aftershock hypocenters dip south. The Denali fault is nonreflective, but modeling of MT, gravity, and magnetic data suggests that the Denali fault dips steeply to vertically. However, in an alternative structural model, the Denali fault is defined by one of the reflection bands that dips to the north and flattens into the middle crust of the Alaska Range orogen. Modeling of MT data indicates a rock body, having low electrical resistivity (>10 ??-m), that lies mainly at depths greater than 10 km, directly beneath aftershocks of the Denali fault earthquake. The maximum depth of aftershocks along the Denali fault is 10 km. This shallow depth may arise from a higher-than-normal geothermal gradient. Alternatively, the low electrical resistivity of deep rocks along the Denali fault may be associated with fluids that have weakened the lower crust and helped determine the depth extent of the after-shock zone.

Structural analysis of a fractured basement reservoir, central Yemen

NASA Astrophysics Data System (ADS)

Veeningen, Resi; Rice, Hugh; Schneider, Dave; Grasemann, Bernhard; Decker, Kurt

2013-04-01

The Pan-African Arabian-Nubian Shield (ANS), within which Yemen lies, formed as a result of Neoproterozoic collisional events between c. 870-550 Ma. Several subsequent phases of extension occurred, from the Mesozoic (due to the breakup of Gondwana) to the Recent (forming the Gulf of Aden and the Red Sea). These resulted in the formation of numerous horst- and-graben structures and the development of fractured basement reservoirs in the southeast part of the ANS. Two drill cores from the Mesozoic Marib-Shabwa Basin, central Yemen, penetrated the upper part of the Pan-African basement. The cores show both a lithological and structural inhomogeneity, with variations in extension-related deformation structures such as dilatational breccias, open fractures and closed veins. At least three deformation events have been recognized: D1) Ductile to brittle NW-SE directed faulting during cooling of a granitic pluton. U-Pb zircon ages revealed an upper age limit for granite emplacement at 627±3.5 Ma. As these structures show evidence for ductile deformation, this event must have occurred during the Ediacaran, shortly after intrusion, since Rb/Sr and (U-Th)/He analyses show that subsequent re-heating of the basement did not take place. D2) The development of shallow dipping, NNE-SSW striking extensional faults that formed during the Upper Jurassic, simultaneously with the formation of the Marib-Shabwa Basin. These fractures are regularly cross-cut by D3. D3) Steeply dipping NNE-SSW to ENE-WSW veins that are consistent with the orientation of the opening of the Gulf of Aden. These faults are the youngest structures recognized. The formation of ductile to brittle faults in the granite (D1) resulted in a hydrothermally altered zone ca. 30 cm wide replacing (mainly) plagioclase with predominantly chlorite, as well as kaolinite and heavy element minerals such as pyrite. The alteration- induced porosity has an average value of 20%, indicating that the altered zone is potentially a good fluid-flow pathway and also a suitable reservoir for hydrocarbons. The youngest faults (D3) are often filled with calcite, (saddle) dolomite and pyrite that formed at temperatures between 100 and 150° C. Fluid inclusions within calcite have abundant hydrocarbon-rich components indicating that these veins formed synchronously with hydrocarbon migration. The same minerals were deposited within the ductile to brittle faults within the granite (formed during D1). This resulted in significant porosity reduction, especially in the faults themselves, reducing the fluid flow efficiency within the altered granite, locking up hydrocarbons and reducing the reservoir quality.

Micromechanics Modeling of Fracture in Nanocrystalline Metals

NASA Technical Reports Server (NTRS)

Glaessgen, E. H.; Piascik, R. S.; Raju, I. S.; Harris, C. E.

2002-01-01

Nanocrystalline metals have very high theoretical strength, but suffer from a lack of ductility and toughness. Therefore, it is critical to understand the mechanisms of deformation and fracture of these materials before their full potential can be achieved. Because classical fracture mechanics is based on the comparison of computed fracture parameters, such as stress intlmsity factors, to their empirically determined critical values, it does not adequately describe the fundamental physics of fracture required to predict the behavior of nanocrystalline metals. Thus, micromechanics-based techniques must be considered to quanti@ the physical processes of deformation and fracture within nanocrystalline metals. This paper discusses hndamental physicsbased modeling strategies that may be useful for the prediction Iof deformation, crack formation and crack growth within nanocrystalline metals.

Tensile and creep properties of the experimental oxide dispersion strengthened iron-base sheet alloy MA-956E at 1365 K

NASA Technical Reports Server (NTRS)

Whittenberger, J. D.

1978-01-01

A study of the 1365 K tensile properties, creep characteristics and residual room temperature properties after creep testing of the experimental oxide dispersion strengthened iron-base alloy MA-956E (Fe-20Cr-4.5Al-0.5Ti-0.5Y2O3) was conducted. The 1365 K tensile properties, particularly ductility, are strongly dependent on strain rate. It appears that MA-956E does not easily undergo slow plastic deformation. Rather than deform under creep loading conditions, the alloy apparently fails by a crack nucleation and growth mechanism. Fortunately, there appears to be a threshold stress below which crack nucleation and/or growth does not occur.

An investigation of fracture toughness, fatigue-crack growth, sustained-load flaw growth, and impact properties of three pressure vessel steels

NASA Technical Reports Server (NTRS)

Hudson, C. M.; Newman, J. C., Jr.; Lewis, P. E.

1975-01-01

The elastic fracture toughness of the three steels is shown to not decrease significantly with decreasing temperature from room temperature to about 244 K (-20 F.). The elastic fracture toughness of the three steels increased with increasing specimen width and thickness. The fatigue-crack-growth data for all three steels fall into relatively narrow scatter bands on plots of rate against stress-intensity range. An equation is shown to predict the upper bounds of the scatter bands reasonably well. Charpy impact energies decreased with decreasing temperature in the nominal temperature range from room temperature to 244 K (-20 F). The nil-ductility temperatures of the steels are discussed.

Synthesis of galium nitride thin films using sol-gel dip coating method

NASA Astrophysics Data System (ADS)

Hamid, Maizatul Akmam Ab; Ng, Sha Shiong

2017-12-01

In this research, gallium nitride (GaN) thin film were grown on silicon (Si) substrate by a low-cost sol-gel dip coating deposition method. The GaN precursor solution was prepared using gallium (III) nitrate hydrate powder, ethanol and diethanolamine as a starting material, solvent and surfactant respectively. The structural, morphological and optical characteristics of the deposited GaN thin film were investigated. Field-emission scanning electron microscopy observations showed that crack free and dense grains GaN thin films were formed. Energy dispersive X-ray analysis confirmed that the oxygen content in the deposited films was low. X-ray diffraction results revealed that deposited GaN thin films have hexagonal wurtzite structure.

Effects of welding and post-weld heat treatments on nanoscale precipitation and mechanical properties of an ultra-high strength steel hardened by NiAl and Cu nanoparticles

DOE PAGES

Jiao, Z. B.; Luan, J. H.; Guo, W.; ...

2016-09-01

The effects of welding and post-weld heat treatment (PWHT) on nanoscale co-precipitation, grain structure, and mechanical properties of an ultra-high strength steel were studied through a combination of atom probe tomography (APT) and mechanical tests. Our results indicate that the welding process dissolves all pre-existing nanoparticles and causes grain coarsening in the fusion zone, resulting in a soft and ductile weld without any cracks in the as-welded condition. A 550 °C PWHT induces fine-scale re-precipitation of NiAl and Cu co-precipitates with high number densities and ultra-fine sizes, leading to a large recovery of strength but a loss of ductility withmore » intergranular failure, whereas a 600 °C PWHT gives rise to coarse-scale re-precipitation of nanoparticles together with the formation of a small amount of reverted austenite, resulting in a great recovery in both strength and ductility. Our analysis indicates that the degree of strength recovery is dependent mainly upon the re-precipitation microstructure of nanoparticles, together with grain size and reversion of austenite, while the ductility recovery is sensitive to the grain-boundary structure. In conclusion, APT reveals that the grain-boundary segregation of Mn and P may be the main reason for the 550 °C embrittlement, and the enhanced ductility at 600 °C is ascribed to a possible reduction of the segregation and reversion of austenite.« less

Effects of welding and post-weld heat treatments on nanoscale precipitation and mechanical properties of an ultra-high strength steel hardened by NiAl and Cu nanoparticles

DOE Office of Scientific and Technical Information (OSTI.GOV)

Jiao, Z. B.; Luan, J. H.; Guo, W.

The effects of welding and post-weld heat treatment (PWHT) on nanoscale co-precipitation, grain structure, and mechanical properties of an ultra-high strength steel were studied through a combination of atom probe tomography (APT) and mechanical tests. Our results indicate that the welding process dissolves all pre-existing nanoparticles and causes grain coarsening in the fusion zone, resulting in a soft and ductile weld without any cracks in the as-welded condition. A 550 °C PWHT induces fine-scale re-precipitation of NiAl and Cu co-precipitates with high number densities and ultra-fine sizes, leading to a large recovery of strength but a loss of ductility withmore » intergranular failure, whereas a 600 °C PWHT gives rise to coarse-scale re-precipitation of nanoparticles together with the formation of a small amount of reverted austenite, resulting in a great recovery in both strength and ductility. Our analysis indicates that the degree of strength recovery is dependent mainly upon the re-precipitation microstructure of nanoparticles, together with grain size and reversion of austenite, while the ductility recovery is sensitive to the grain-boundary structure. In conclusion, APT reveals that the grain-boundary segregation of Mn and P may be the main reason for the 550 °C embrittlement, and the enhanced ductility at 600 °C is ascribed to a possible reduction of the segregation and reversion of austenite.« less

Source mechanism of very-long-period signals accompanying dome growth activity at Merapi volcano, Indonesia

USGS Publications Warehouse

Hidayat, D.; Chouet, B.; Voight, B.; Dawson, P.; Ratdomopurbo, Antonius

2002-01-01

Very-long-period (VLP) pulses with period of 6-7s, displaying similar waveforms, were identified in 1998 from broadband seismographs around the summit crater. These pulses accompanied most of multiphase (MP) earthquakes, a type of long-period event locally defined at Merapi Volcano. Source mechanisms for several VLP pulses were examined by applying moment tensor inversion to the waveform data. Solutions were consistent with a crack striking ???70?? and dipping ???50?? SW, 100m under the active dome, suggest pressurized gas transport involving accumulation and sudden release of 10-60 m3 of gas in the crack over a 6s interval.

Cycle oxidation behavior and anti-oxidation mechanism of hot-dipped aluminum coating on TiBw/Ti6Al4V composites with network microstructure.

PubMed

Li, X T; Huang, L J; Wei, S L; An, Q; Cui, X P; Geng, L

2018-04-10

Controlled and compacted TiAl 3 coating was successfully fabricated on the network structured TiBw/Ti6Al4V composites by hot-dipping aluminum and subsequent interdiffusion treatment. The network structure of the composites was inherited to the TiAl 3 coating, which effectively reduces the thermal stress and avoids the cracks appeared in the coating. Moreover, TiB reinforcements could pin the TiAl 3 coating which can effectively improve the bonding strength between the coating and composite substrate. The cycle oxidation behavior of the network structured coating on 873 K, 973 K and 1073 K for 100 h were investigated. The results showed the coating can remarkably improve the high temperature oxidation resistance of the TiBw/Ti6Al4V composites. The network structure was also inherited to the Al 2 O 3 oxide scale, which effectively decreases the tendency of cracking even spalling about the oxide scale. Certainly, no crack was observed in the coating after long-term oxidation due to the division effect of network structured coating and pinning effect of TiB reinforcements. Interfacial reaction between the coating and the composite substrate occurred and a bilayer structure of TiAl/TiAl 2 formed next to the substrate after oxidation at 973 K and 1073 K. The anti-oxidation mechanism of the network structured coating was also discussed.

Effect of Crack Tip Stress Concentration Factor on Fracture Resistance in Vacuum Environment

DTIC Science & Technology

2015-01-20

indicate: (1) in all alloys, the fracture resistance is highest for blunt-notches (smaller Kt), and is lowest for fatigue -sharpened precracked...paths are transgranular and the fracture mode is ductile void coalescence in all cases, irrespective of the stress concentration factor. 20-01-2015...because of corrosion and/or various loading conditions such as fatigue , fretting, abrasion, etc. Also, the geometry of the structure may cause an

Fracture analysis of ductile materials

NASA Technical Reports Server (NTRS)

Newman, J. C., Jr.

1980-01-01

In the present paper, Newman's (1973) two-parameter fracture criterion is used to analyze failure of single-edge-crack tension specimens made of bolting steel and rotor steel, with thicknesses and widths of the same order. It is shown that for width-to-thickness ratios of roughly unity, the plastic-collapse stress is strongly influenced by the state of stress on the net section and the collapse stress is closer to the plane-strain value.

Fracture toughness of Ti-Al3Ti-Al-Al3Ti laminate composites under static and cyclic loading conditions

NASA Astrophysics Data System (ADS)

Patselov, A. M.; Gladkovskii, S. V.; Lavrikov, R. D.; Kamantsev, I. S.

2015-10-01

The static and cyclic fracture toughnesses of a Ti-Al3Ti-Al-Al3Ti laminate composite material containing at most 15 vol % intermetallic compound are studied. Composite specimens are prepared by terminating reaction sintering of titanium and aluminum foils under pressure. The fracture of the titanium layers is quasi-cleavage during cyclic crack growth and is ductile during subsequent static loading.

Seismic images of a tectonic subdivision of the Greenville Orogen beneath lakes Ontario and Erie

USGS Publications Warehouse

Forsyth, D. A.; Milkereit, B.; Davidson, A.; Hanmer, S.; Hutchinson, Deborah R.; Hinze, W. J.; Mereu, R.F.

1994-01-01

New seismic data from marine air-gun and Vibroseis profiles in Lake Ontario and Lake Erie provide images of subhorizontal Phanerozoic sediments underlain by a remarkable series of easterly dipping reflections that extends from the crystalline basement to the lower crust. These reflections are interpreted as structural features of crustal-scale subdivisions within the Grenville Orogen. Broadly deformed, imbricated, and overlapping thrust sheets within the western Central Metasedimentary Belt are succeeded to the west by a complex zone of easterly dipping, apparent thrust faults that are interpreted as a southwest subsurface extension of the boundary zone between the Central Metasedimentary Belt and the Central Gneiss Belt. The interpreted Central Metasedimentary Belt boundary zone has a characteristic magnetic anomaly that provides a link from the adjacent ends of lakes Ontario and Erie to structures exposed 150 km to the north. Less reflective, west-dipping events are interpreted as structures within the eastern Central Gneiss Belt. The seismic interpretation augments current tectonic models that suggest the exposed ductile structures formed at depth as a result of crustal shortening along northwest-verging thrust faults. Relatively shallow reflections across the boundary region suggest local, Late Proterozoic extensional troughs containing post-Grenville sediments, preserved possibly as a result of pre-Paleozoic reactivation of basement structures.

DOE Office of Scientific and Technical Information (OSTI.GOV)

Anikovsky, V.V.; Karzov, G.P.; Timofeev, B.T.

The paper demonstrates an insufficiency of some requirements native Norms (when comparing them with the foreign requirements for the consideration of calculating situations): (1) leak before break (LBB); (2) short cracks; (3) preliminary loading (warm prestressing). In particular, the paper presents (1) Comparison of native and foreign normative requirements (PNAE G-7-002-86, Code ASME, BS 1515, KTA) on permissible stress levels and specifically on the estimation of crack initiation and propagation; (2) comparison of RF and USA Norms of pressure vessel material acceptance and also data of pressure vessel hydrotests; (3) comparison of Norms on the presence of defects (RF andmore » USA) in NPP vessels, developments of defect schematization rules; foundation of a calculated defect (semi-axis correlation a/b) for pressure vessel and piping components: (4) sequence of defect estimation (growth of initial defects and critical crack sizes) proceeding from the concept LBB; (5) analysis of crack initiation and propagation conditions according to the acting Norms (including crack jumps); (6) necessity to correct estimation methods of ultimate states of brittle an ductile fracture and elastic-plastic region as applied to calculating situation: (a) LBB and (b) short cracks; (7) necessity to correct estimation methods of ultimate states with the consideration of static and cyclic loading (warm prestressing effect) of pressure vessel; estimation of the effect stability; (8) proposals on PNAE G-7-002-86 Norm corrections.« less

Ductile shear in granitic gneisses adjacent to the Beaver Creek fault zone, northwest lowlands, New York State

DOE Office of Scientific and Technical Information (OSTI.GOV)

Marcoline, J.

1993-03-01

Greenville-age rocks are exposed in the Beaver Creek area in the Northwest Lowlands of New York State. The prominent structural grain in the area strikes approximately N40E and is defined by a series of metasedimentary and metaigneous rocks elongate parallel to the Beaver Creek Fault Zone. A series of 7 granitic augen gneiss bodies lies to the west of the fault. These bodies are elongate parallel to the Beaver Creek Fault Zone and are bordered by metasedimentary units. Structural analysis of the 7 granitic gneiss bodies shows that the bodies underwent several phases of ductile shear. These shearing events aremore » responsible for both fabric development and the overall shape of the bodies. The granitic gneiss is a well-foliated and lineated augen gneiss. The foliation is defined by biotite alignment, quartz ribbons, and feldspar augen. The foliation has a strike of N42E, with dips ranging from 85SE to vertical. Quartz ribbon lineations plunge 20--25 NE. The gneiss exhibits three distinct ductile shear fabrics showing oblique slip with a large strike-slip component. Fabric asymmetry indicates oblique slip with a large component of sinistral shear. The second shear fabric is somewhat recovered but not annealed. Quartz ribbons are dominantly monogranular and many show pronounced undulose extinction. Feldspar porphyroclasts form well-defined sigma grains showing a component of sinistral shear. The youngest ductile shear fabric is defined by quartz grain shape preferred orientation and mica fish. This third fabric exhibits a component of dextral shear, rather than sinistral shear. A late cataclastic texture crosscuts the earlier ductile fabrics. The elongate character of the 7 bodies and their NE/SE alignment is probably due to the regional shearing processes responsible for forming the fabric in the rocks.« less

New theory for crack-tip twinning in fcc metals

NASA Astrophysics Data System (ADS)

Andric, Predrag; Curtin, W. A.

2018-04-01

Dislocation emission from a crack tip is a necessary mechanism for crack tip blunting and toughening. In fcc metals under Mode I loading, a first partial dislocation is emitted, followed either by a trailing partial dislocation ("ductile" behaviour) or a twinning partial dislocation ("quasi-brittle"). The twinning tendency is usually estimated using the Tadmor and Hai extension of the Rice theory. Extensive molecular statics simulations reveal that the predictions of the critical stress intensity factor for crack tip twinning are always systematically lower (20-35%) than observed. Analyses of the energy change during nucleation reveal that twin partial emission is not accompanied by creation of a surface step while emission of the trailing partial creates a step. The absence of the step during twinning motivates a modified model for twinning nucleation that accounts for the fact that nucleation does not occur directly at the crack tip. Predictions of the modified theory are in excellent agreement with all simulations that show twinning. Emission of the trailing partial dislocation, including the step creation, is predicted using a model recently introduced to accurately predict the first partial emission and shows why twinning is preferred. A second mode of twinning is found wherein the crack first advances by cleavage and then emits the twinning partial at the new crack tip; this mode dominates for emission beyond the first twinning partial. These new theories resolve all the discrepancies between the Tadmor twinning analysis and simulations, and have various implications for fracture behaviour and transitions.

Interpretation of Fracture Toughness and R-Curve Behavior by Direct Observation of Microfracture Process in Ti-Based Dendrite-Containing Amorphous Alloys

NASA Astrophysics Data System (ADS)

Jeon, Changwoo; Kim, Choongnyun Paul; Kim, Hyoung Seop; Lee, Sunghak

2015-04-01

Fracture properties of Ti-based amorphous alloys containing ductile β dendrites were explained by directly observing microfracture processes. Three Ti-based amorphous alloys were fabricated by adding Ti, Zr, V, Ni, Al, and Be into a Ti-6Al-4V alloy by a vacuum arc melting method. The effective sizes of dendrites varied from 63 to 104 μm, while their volume fractions were almost constant within the range from 74 to 76 pct. The observation of the microfracture of the alloy containing coarse dendrites revealed that a microcrack initiated at the amorphous matrix of the notch tip and propagated along the amorphous matrix. In the alloy containing fine dendrites, the crack propagation was frequently blocked by dendrites, and many deformation bands were formed near or in front of the propagating crack, thereby resulting in a zig-zag fracture path. Crack initiation toughness was almost the same at 35 to 36 MPa√m within error ranges in the three alloys because it was heavily affected by the stress applied to the specimen at the time of crack initiation at the crack tip as well as strength levels of the alloys. According to the R-curve behavior, however, the best overall fracture properties in the alloy containing fine dendrites were explained by mechanisms of blocking of the crack growth and crack blunting and deformation band formation at dendrites.

WRC bulletin. A review of underclad cracking in pressure-vessel components

DOE Office of Scientific and Technical Information (OSTI.GOV)

Vinckier, A.G.; Pense, A.W.

1974-01-01

This review of cracking underneath the weld cladding is to determine what factors contribute to this condition, and to outline means for alleviating or eliminating this condition. Considerable data on manufacture, heat treatment, and cladding of heavy-section pressure-vessel steels for nuclear service are also included. Three factors in combination that promote underclad cracking are susceptible microstructure, favorable residual-stress pattern, and a thermal treatment bringing the steel into a critical temperature region (600-650/sup 0/C) where creep ductility is low. High-heat-input weld-overlay cladding produces the susceptible microstructure and residual-stress pattern and postweld heat treatment produces the critical temperature. Most underclad cracking wasmore » found in SA508 Class 2 steel forgings clad with one-layer submerged-arc strip electrodes or multi-electrode processes. It was not produced in SA533 Grade B plate or when multilayer overlay processes were used. Underclad cracking can be reduced or eliminated by a two-layer cladding technique, by controlling welding process variables (low heat input), renormalizing the sensitive HAZ region prior to heat treatment, by use of nonsusceptible materials, or by eliminating the postweld heat treatment. Results of a questionnaire survey are also included. 50 references. (DLC)« less

Graphene and its elemental analogue: A molecular dynamics view of fracture phenomenon

NASA Astrophysics Data System (ADS)

Rakib, Tawfiqur; Mojumder, Satyajit; Das, Sourav; Saha, Sourav; Motalab, Mohammad

2017-06-01

Graphene and some graphene like two dimensional materials; hexagonal boron nitride (hBN) and silicene have unique mechanical properties which severely limit the suitability of conventional theories used for common brittle and ductile materials to predict the fracture response of these materials. This study revealed the fracture response of graphene, hBN and silicene nanosheets under different tiny crack lengths by molecular dynamics (MD) simulations using LAMMPS. The useful strength of these two dimensional materials are determined by their fracture toughness. Our study shows a comparative analysis of mechanical properties among the elemental analogues of graphene and suggested that hBN can be a good substitute for graphene in terms of mechanical properties. We have also found that the pre-cracked sheets fail in brittle manner and their failure is governed by the strength of the atomic bonds at the crack tip. The MD prediction of fracture toughness shows significant difference with the fracture toughness determined by Griffth's theory of brittle failure which restricts the applicability of Griffith's criterion for these materials in case of nano-cracks. Moreover, the strengths measured in armchair and zigzag directions of nanosheets of these materials implied that the bonds in armchair direction have the stronger capability to resist crack propagation compared to zigzag direction.

Strength gradient enhances fatigue resistance of steels

NASA Astrophysics Data System (ADS)

Ma, Zhiwei; Liu, Jiabin; Wang, Gang; Wang, Hongtao; Wei, Yujie; Gao, Huajian

2016-02-01

Steels are heavily used in infrastructure and the transportation industry, and enhancing their fatigue resistance is a major challenge in materials engineering. In this study, by introducing a gradient microstructure into 304 austenitic steel, which is one of the most widely used types of stainless steel, we show that a strength gradient substantially enhances the fatigue life of the material. Pre-notched samples with negative strength gradients in front of the notch’s tip endure many more fatigue cycles than do samples with positive strength gradients during the crack initiation stage, and samples with either type of gradient perform better than do gradient-free samples with the same average yield strength. However, as a crack grows, samples with positive strength gradients exhibit better resistance to fatigue crack propagation than do samples with negative gradients or no gradient. This study demonstrates a simple and promising strategy for using gradient structures to enhance the fatigue resistance of materials and complements related studies of strength and ductility.

Fracture Toughness and Fatigue Crack Growth Behavior of As-Cast High-Entropy Alloys

NASA Astrophysics Data System (ADS)

Seifi, Mohsen; Li, Dongyue; Yong, Zhang; Liaw, Peter K.; Lewandowski, John J.

2015-08-01

The fracture toughness and fatigue crack growth behavior of two as-vacuum arc cast high-entropy alloys (HEAs) (Al0.2CrFeNiTi0.2 and AlCrFeNi2Cu) were determined. A microstructure examination of both HEA alloys revealed a two-phase structure consisting of body-centered cubic (bcc) and face-centered cubic (fcc) phases. The notched and fatigue precracked toughness values were in the range of those reported in the literature for two-phase alloys but significantly less than recent reports on a single phase fcc-HEA that was deformation processed. Fatigue crack growth experiments revealed high fatigue thresholds that decreased significantly with an increase in load ratio, while Paris law slopes exhibited metallic-like behavior at low R with significant increases at high R. Fracture surface examinations revealed combinations of brittle and ductile/dimpled regions at overload, with some evidence of fatigue striations in the Paris law regime.

Finite element analysis on flexural behavior of high ductility of fiber reinforced concrete beam

NASA Astrophysics Data System (ADS)

Zhou, Mohan; Chi, Cuiping; Pei, Changchun

2017-03-01

In this paper, finite element software is used to simulate and analyze ECC beams. With the ratio of water-binder, fiber content and the content of fly ash as variables, the initial cracking moments, the yield moments, the initial cracking deflections, and the yield deflections of the ECC beams are studied. The results show that the lower the water-binder ratio is, the better the beam performance is; When the fiber content is 13kg/m3, the mechanical properties of the ECC beams are the lowest, and then strengthen; When the content of fly ash increase, the bending moment of the specimen beam becomes smaller and the deflection tends to increase, however the deflection of the fly ash decreases when the content of fly ash is higher than 1300kg/m3 in the initial cracking. According to the formula of ordinary concrete ultimate load capacity, the formula of yield capacity of ECC beam is deduced.

Strength gradient enhances fatigue resistance of steels

PubMed Central

Ma, Zhiwei; Liu, Jiabin; Wang, Gang; Wang, Hongtao; Wei, Yujie; Gao, Huajian

2016-01-01

Steels are heavily used in infrastructure and the transportation industry, and enhancing their fatigue resistance is a major challenge in materials engineering. In this study, by introducing a gradient microstructure into 304 austenitic steel, which is one of the most widely used types of stainless steel, we show that a strength gradient substantially enhances the fatigue life of the material. Pre-notched samples with negative strength gradients in front of the notch’s tip endure many more fatigue cycles than do samples with positive strength gradients during the crack initiation stage, and samples with either type of gradient perform better than do gradient-free samples with the same average yield strength. However, as a crack grows, samples with positive strength gradients exhibit better resistance to fatigue crack propagation than do samples with negative gradients or no gradient. This study demonstrates a simple and promising strategy for using gradient structures to enhance the fatigue resistance of materials and complements related studies of strength and ductility. PMID:26907708

Subduction- and exhumation-related structures in the Cycladic Blueschists: Insights from south Evia Island (Aegean region, Greece)

NASA Astrophysics Data System (ADS)

Xypolias, P.; Iliopoulos, I.; Chatzaras, V.; Kokkalas, S.

2012-04-01

Detailed geological mapping, structural investigation and amphibole chemistry analyses in southern Evia (Aegean Sea, Greece) allow us to place new constraints on the internal structural architecture and tectonic evolution of the Cycladic Blueschists. We show that the early deformation history was related to ESE directed thrusting resulting in the stacking of the Styra and Ochi nappes, which constitute the Cycladic Blueschist unit in Evia. These early thrust movements initiated just before and proceeded at peak conditions of the Eocene high-pressure metamorphism. Subsequent constrictional deformation gave rise to E-W trending upright folding accomplished at the early exhumation stage. The main ductile-stage exhumation occurred during a single deformation phase associated with the decompression of blueschist rocks from the stability field of crossite to that of actinolite. This phase was characterized by localization of ductile deformation into a series of major, tens of meters thick, ENE directed shear zones, which cut up-section in their transport direction and restack the early thrust and fold sequence, locally bringing the structurally lower Styra nappe over the higher Ochi nappe. It is suggested that these zones operated as thrusts rather than normal sense shear zones as has been previously argued and were possibly formed during the Oligocene ENE-ward extrusion of the blueschists. Brittle-ductile NE dipping normal faulting of post-early Miocene age was probably responsible for the final exhumation of rocks.

Preparation of hydroxyapatite-titania hybrid coatings on titanium alloy.

PubMed

Un, Serhat; Durucan, Caner

2009-08-01

Hydroxypapatite-titania hybrid films on Ti6Al4V alloys were prepared by sol-gel technique by incorporating presynthesized hydroxypapatite (Ca(10)(PO(4))(6)(OH)(2) or HAp) powders into a titanium-alkoxide dip coating solution. Titania network was formed by the hydrolysis and condensation of Ti-isopropoxide Ti[OCH(CH(3))(2)](4)-based sols. The effect of titania sol formulation, specifically the effect of organic solvents on the microstructure of the dip coated films calcined at 500 degrees C has been investigated. The coatings exhibit higher tendency for cracking when a high vapor pressure solvent, such as ethanol (C(2)H(5)OH) is used causing development of higher macroscopic stresses during evaporation of the sol. Titania sol formulations replacing the solvent with n-proponal (CH(3)(CH(2))(2)OH) and acetly-acetone (C(5)H(8)O) combinations enhanced the microstructural integrity of the coating during evaporation and calcination treatments. Sol-gel processing parameters, such as multilayer coating application and withdrawal rate, can be employed to change the titania thickness in the range of 0.120-1.1 microm and to control the microstructure of HAp-titania hybrid coatings. A high-calcination temperature in the range of 400-600 degrees C does not cause a distinct change in crystals nature of the titania matrix or HAp, but results in more cracking due to the combined effect of densification originated stresses and thermal stresses upon cooling. Slower withdraw rates and multilayer dip coating lead to coatings more vulnerable to microcracking.

Preparation and characterization of 304 stainless steel/Q235 carbon steel composite material

NASA Astrophysics Data System (ADS)

Shen, Wenning; Feng, Lajun; Feng, Hui; Cao, Ying; Liu, Lei; Cao, Mo; Ge, Yanfeng

The composite material of 304 stainless steel reinforced Q235 carbon steel has been prepared by modified hot-rolling process. The resulted material was characterized by scanning electron microscope, three-electrode method, fault current impact method, electrochemical potentiodynamic polarization curve measurement and electrochemical impedance spectroscopy. The results showed that metallurgical bond between the stainless steel layer and carbon steel substrate has been formed. The composite material exhibited good electrical conductivity and thermal stability. The average grounding resistance of the composite material was about 13/20 of dip galvanized steel. There has no surface crack and bubbling formed after fault current impact. The composite material led to a significant decrease in the corrosion current density in soil solution, compared with that of hot dip galvanized steel and bare carbon steel. On the basis polarization curve and EIS analyses, it can be concluded that the composite material showed improved anti-corrosion property than hot-dip galvanized steel.

Experimental Investigation on Cutting Characteristics in Nanometric Plunge-Cutting of BK7 and Fused Silica Glasses

PubMed Central

An, Qinglong; Ming, Weiwei; Chen, Ming

2015-01-01

Ductile cutting are most widely used in fabricating high-quality optical glass components to achieve crack-free surfaces. For ultra-precision machining of brittle glass materials, critical undeformed chip thickness (CUCT) commonly plays a pivotal role in determining the transition point from ductile cutting to brittle cutting. In this research, cutting characteristics in nanometric cutting of BK7 and fused silica glasses, including machined surface morphology, surface roughness, cutting force and specific cutting energy, were investigated with nanometric plunge-cutting experiments. The same cutting speed of 300 mm/min was used in the experiments with single-crystal diamond tool. CUCT was determined according to the mentioned cutting characteristics. The results revealed that 320 nm was found as the CUCT in BK7 cutting and 50 nm was determined as the size effect of undeformed chip thickness. A high-quality machined surface could be obtained with the undeformed chip thickness between 50 and 320 nm at ductile cutting stage. Moreover, no CUCT was identified in fused silica cutting with the current cutting conditions, and brittle-fracture mechanism was confirmed as the predominant chip-separation mode throughout the nanometric cutting operation. PMID:28788010

Experimental Investigation on Cutting Characteristics in Nanometric Plunge-Cutting of BK7 and Fused Silica Glasses.

PubMed

An, Qinglong; Ming, Weiwei; Chen, Ming

2015-03-27

Ductile cutting are most widely used in fabricating high-quality optical glass components to achieve crack-free surfaces. For ultra-precision machining of brittle glass materials, critical undeformed chip thickness (CUCT) commonly plays a pivotal role in determining the transition point from ductile cutting to brittle cutting. In this research, cutting characteristics in nanometric cutting of BK7 and fused silica glasses, including machined surface morphology, surface roughness, cutting force and specific cutting energy, were investigated with nanometric plunge-cutting experiments. The same cutting speed of 300 mm/min was used in the experiments with single-crystal diamond tool. CUCT was determined according to the mentioned cutting characteristics. The results revealed that 320 nm was found as the CUCT in BK7 cutting and 50 nm was determined as the size effect of undeformed chip thickness. A high-quality machined surface could be obtained with the undeformed chip thickness between 50 and 320 nm at ductile cutting stage. Moreover, no CUCT was identified in fused silica cutting with the current cutting conditions, and brittle-fracture mechanism was confirmed as the predominant chip-separation mode throughout the nanometric cutting operation.

Mechanical properties of low-nickel stainless steel

NASA Technical Reports Server (NTRS)

Montano, J. W.

1978-01-01

Demand for improved corrosion-resistant steels, coupled with increased emphasis on conserving strategic metals, has led to development of family of stainless steels in which manganese and nitrogen are substituted for portion of usual nickel content. Advantages are approximately-doubled yield strength in annealed condition, better resistance to stress-corrosion cracking, retention of low magnetic permeability even after severe cold working, excellent strength and ductility at cryogenic temperatures, superior resistance to wear and galling, and excellent high-temperature properties.

Effects of Tensile Loading on Upper Shelf Fracture Toughness

DTIC Science & Technology

1994-06-01

applicability of this technique in the lower shelf ductile-brittle transition regime of ferritic steels has been demonstrated by Sorem, Dodds and Rolfe ...correct the load for the effect of rotation (Loss 1977; Merkle , 198x). The objective of the first correction is to correct the measured displacement...Testing and Materials, Philadelphia, pp. 114-132. Sorem, W.A., Dodds, R H., and Rolfe , S.T. (1991) "Effects of Crack Depth on Elastic Plastic Fracture

Microstructure and mechanical properties of hip-consolidated Rene 95 powders. [hot-isostatic pressed nickel-based powder metal

NASA Technical Reports Server (NTRS)

Shimanuki, Y.; Nishino, Y.; Masui, M.; Doi, H.

1980-01-01

The effects of heat-treatments on the microstructure of P/M Rene 95 (a nickel-based powder metal), consolidated by the hot-isostatic pressing (HIP), were examined. The microstructure of as-HIP'd specimen was characterized by highly serrated grain boundaries. Mechanical tests and microstructural observations reveal that the serrated grain boundaries improved ductility at both room and elevated temperatures by retarding crack propagation along grain boundaries.

Mechanical Failure Prognosis Through Oil Debris Monitoring

DTIC Science & Technology

1975-01-01

laboratories. The writer first heard of it from Hakkenburg of the Caterpillar Tractor Company at the ASLE/ ASME 16 Chiu, Y. P., et al, "Refinement...34Examination of Abrasion Resistance Criteria for Some Ductile Metals," ASME Jour, of Lubr. Tech. 96F, 210-214 and 246 (1974). 21 Leonard, L...failures during five months in 1970. 28 Littmann, W. E., et al, "The role of Lubrication in Propagation of Con- tact Fatigue Cracks," Trans. ASME

Fault geometries and deformation mechanisms in the evolution of low-angle normal faults (Kea, Greece)

NASA Astrophysics Data System (ADS)

Iglseder, C.; Grasemann, B.; Schneider, D.; Rice, A. H. N.; Stöckli, D.; Rockenschaub, M.

2009-04-01

The overall tectonic regime in the Cyclades since the Oligocene has been characterized by crustal extension, accommodated by movements on low-angle normal faults (LANFs). On Kea, structural investigations have demonstrated the existence of an island-wide LANF within a large-scale ductile-brittle shear-zone traceable over a distance of 19.5 km parallel to the stretching lineation. The tectonostratigraphy comprises Attic-Cycladic Crystalline lithologies with a shallowly-dipping schist-calcite marble unit overlain by calcitic and dolomitic fault rocks. Notably, the calcitic marbles have been mylonitized, with a mean NNE/NE-SSW/SW trending, pervasive stretching lineation and intense isoclinal folding with fold axes parallel to the stretching lineation. Numerous SC-SCĆ-fabrics and monoclinic clast-geometries show a consistent top-to-SSW shear-sense. Recorded within all lithologies is a consistent WNW/NW-ESE/SE and NNE/NE-SSW/SW striking network of conjugated brittle, brittle-ductile high-angle faults perpendicular and (sub)parallel to the main stretching direction. Field evidence and microstructural investigations indicate high-angle normal faults formed synchronously with movement on LANFs. This interplay of LANFs with high-angle structures, initiated and evolved from brittle-ductile to brittle conditions, indicates initial stages of movement below the calcite brittle-ductile transition but above the dolomite transition. Weakening processes related to syntectonic fluid-rock interactions highlight these observations. In particular, grain-size reduction and strain localisation in fine-grained (ultra)-cataclasites and fine-grained aggregates of phyllosilicate-rich fault-rocks promoted fluid-flow and pressure-solution-accommodated ‘frictional-viscous' creep. These mechanisms show the importance for LANF slip and movement in the progressive development and interaction between contemporaneous active normal faults in the Andersonian-Byerlee frictional mechanics.

The rolling performance of Fe-6.5 wt.% Si sheets edged with stainless steel

NASA Astrophysics Data System (ADS)

Zhang, B.; Ye, F.; Liang, Y. F.; Shi, X. J.; Lin, J. P.

2017-10-01

Compared with common electrical steel, high silicon electrical steel (Fe-6.5 wt.% Si alloy) exhibits excellent soft magnetic properties and a wide application prospect in high frequency electromagnetic fields. In the process of cold rolling Fe-6.5 wt.% Si alloy, edge-crack often occurs on the sheets due to the inadequate ductility and limited formability. It was found that the Fe-6.5 wt.% Si alloy sheet edged with 304 stainless steel by laser welding show an improved rolling performance. The composite sheet could be cold rolled to a thickness of 0.07 mm without observed edge cracks. The mechanical property of the edging material should be in an appropriate window in reference to that of the Fe-6.5 wt.% Si alloy.

Unzip instabilities: Straight to oscillatory transitions in the cutting of thin polymer sheets

NASA Astrophysics Data System (ADS)

Reis, P. M.; Kumar, A.; Shattuck, M. D.; Roman, B.

2008-06-01

We report an experimental investigation of the cutting of a thin brittle polymer sheet with a blunt tool. It was recently shown that the fracture path becomes oscillatory when the tool is much wider than the sheet thickness. Here we uncover two novel transitions from straight to oscillatory fracture by varying either the tilt angle of the tool or the speed of cutting, respectively. We denote these by angle and speed unzip instabilities and analyze them by quantifying both the dynamics of the crack tip and the final shapes of the fracture paths. Moreover, for the speed unzip instability, the straight crack lip obtained at low speeds exhibits out-of-plane buckling undulations (as opposed to being flat above the instability threshold) suggesting a transition from ductile to brittle fracture.

Tensile properties of V-5Cr-5Ti alloy after exposure in air environment

DOE Office of Scientific and Technical Information (OSTI.GOV)

Natesan, K.; Soppet, W.K.

1997-04-01

Oxidation studies were conducted on V-5Cr-5Ti alloy specimens in an air environment to evaluate the oxygen uptake behavior of the alloy as a function of temperature and exposure time. The oxidation rates, calculated from parabolic kinetic measurements of thermogravimetric testing and confirmed by microscopic analysis of cross sections of exposed specimens, were 5, 17, and 27 {mu}m per year after exposure at 300, 400, and 500{degrees}C, respectively. Uniaxial tensile tests were conducted at room temperature and at 500{degrees}C on preoxidized specimens of the alloy to examine the effects of oxidation and oxygen migration on tensile strength and ductility. Correlations weremore » developed between tensile strength and ductility of the oxidized alloy and microstructural characteristics such as oxide thickness, depth of hardened layer, depth of intergranular fracture zone, and transverse crack length.« less

High Strength-High Ductility Combination Ultrafine-Grained Dual-Phase Steels Through Introduction of High Degree of Strain at Room Temperature Followed by Ultrarapid Heating During Continuous Annealing of a Nb-Microalloyed Steel

NASA Astrophysics Data System (ADS)

Deng, Yonggang; Di, Hongshuang; Hu, Meiyuan; Zhang, Jiecen; Misra, R. D. K.

2017-07-01

Ultrafine-grained dual-phase (UFG-DP) steel consisting of ferrite (1.2 μm) and martensite (1 μm) was uniquely processed via combination of hot rolling, cold rolling and continuous annealing of a low-carbon Nb-microalloyed steel. Room temperature tensile properties were evaluated and fracture mechanisms studied and compared to the coarse-grained (CG) counterpart. In contrast to the CG-DP steel, UFG-DP had 12.7% higher ultimate tensile strength and 10.7% greater uniform elongation. This is partly attributed to the increase in the initial strain-hardening rate, decrease in nanohardness ratio of martensite and ferrite. Moreover, a decreasing number of ferrite grains with {001} orientation increased the cleavage fracture stress and increased the crack initiation threshold stress with consequent improvement in ductility UFG-DP steel.

The effect of matrix mechanical properties on (0)8 unidirectional SiC/Ti composite fatigue resistance

NASA Technical Reports Server (NTRS)

Gabb, T. P.; Gayda, J.; Lerch, B. A.; Halford, G. R.

1991-01-01

The relationship between constituent and MMC properties in fatigue loading is investigated with low-cycle fatigue-resistance testing of an alloy Ti-15-3 matrix reinforced with SiC SCS-6 fibers. The fabrication of the composite is described, and specimens are generated that are weak and ductile (WD), strong and moderately ductile (SM), or strong and brittle (SB). Strain is measured during MMC fatigue tests at a constant load amplitude with a load-controlled waveform and during matrix-alloy fatigue tests at a constant strain amplitude using a strain-controlled waveform. The fatigue resistance of the (0)8 SiC/Ti-15-3 composite is found to be slightly influenced by matrix mechanical properties, and the composite- and matrix-alloy fatigue lives are not correlated. This finding is suggested to relate to the different crack-initiation and -growth processes in MMCs and matrix alloys.

Failure Mechanisms and Damage Model of Ductile Cast Iron Under Low-Cycle Fatigue Conditions

NASA Astrophysics Data System (ADS)

Wu, Xijia; Quan, Guangchun; MacNeil, Ryan; Zhang, Zhong; Sloss, Clayton

2014-10-01

Strain-controlled low-cycle fatigue (LCF) tests were conducted on ductile cast iron (DCI) at strain rates of 0.02, 0.002, and 0.0002/s in the temperature range from room temperature to 1073 K (800 °C). A constitutive-damage model was developed within the integrated creep-fatigue theory (ICFT) framework on the premise of strain decomposition into rate-independent plasticity and time-dependent creep. Four major damage mechanisms: (i) plasticity-induced fatigue, (ii) intergranular embrittlement (IE), (iii) creep, and (iv) oxidation were considered in a nonlinear creep-fatigue interaction model which represents the overall damage accumulation process consisting of oxidation-assisted fatigue crack nucleation and propagation in coalescence with internally distributed damage ( e.g., IE and creep), leading to final fracture. The model was found to agree with the experimental observations of the complex DCI-LCF phenomena, for which the linear damage summation rule would fail.

A stereological analysis of ductile fracture by microvoid coalescence

DOE Office of Scientific and Technical Information (OSTI.GOV)

Steele, J.H., Jr.

A stereological analysis for ductile fracture by microvoid coalescence is presented based upon the model of Widgery and Knott which postulates that microvoids link with a propagating crack if they lie within a certain interaction distance of its plane. A 3- dimensional analytical expression for dimple density and shape is developed from this model using projected image relationships for a thin slab. Void nucleation and growth are incorporated into the analysis using numerical integration of the Rice-Tracey growth equation over the appropriate strain range. An evaluation of the stereological approach is given using tensile data from a spheroidized 1045 steelmore » to predict the effect of hydrostatic pressure upon the dimple density. The analysis, which is consistent with observed correlations between dimple density and second phase particle density, is shown to provide an estimate of dimple size and microroughness parameter used in local stain models for microvoid coalescence. 24 refs., 10 figs.« less

Development of high strength and high ductility nanostructured TWIP steel

NASA Astrophysics Data System (ADS)

Kou, Hong Ning

Strength and ductility are two exclusive mechanical properties of structural materials. One challenge for material research is to develop bulk nanostructured metals with simultaneous high strength and good ductility. To meet this objective, steels with twinning induced plasticity (TWIP) effect are selected for surface mechanical attrition treatment (SMAT) in this study. Tensile tests reveal extremely high yield strength and simultaneously sufficient ductility in these SMATed TWIP steel samples. With the duration increase of SMAT, both yield strength and tensile strength firstly monotonically increase to a maximum value of 2.25GPa with 18% total elongation. However, further increase of SMAT duration results in decreases of both strength and elongation. The excellent ductility of coarse-grained TWIP steels is attributed to the instantaneous generation of deformation twins in tension. Based on this, an interesting hierarchically tertiary twinning system is revealed by TEM/HRTEM in SMATed samples, composed of multi-scale twins respectively produced by annealing treatment, SMAT and tensile deformation. On one hand, boundaries of hierarchical twins with different orientations form three-dimensional networks that restrict each other and act as strong barriers to dislocation motion, leading to ultrahigh strength. On the other hand, stress concentration is relieved due to deformation transfer caused by twinning from grain to grain, resulting in large plasticity. Therefore, the hierarchical twinning structure is regarded as the most effective element that induces both extraordinary ultrahigh strength and good elongation in SMATed TWIP. The stable austenite also contributes to the preservation of good ductility. Martensite is only observed in SMATed TWIP by longest SMAT duration. Another route of fabricating nanostructured TWIP is performed by combining SMAT and thermomechanical treatment. The interval heat treatment between double SMAT benefits the total elongation to over 50%, with 980 MPa yield strength. Nanograins are observed at 60mum depth, different from their usual emergence on top surface. Martensitic phase transformation is discovered. Most nanostructured SMATed TWIP samples demonstrate typical ductile fractures with large quantities of dimples in different sizes, following the same trend of gradient grains. Long SMAT duration produces slight brittle crack with tearing ribs. Microvoids coalescence with manganese carbides leads to final rupture.

Mechanical properties of a nitrogen-bearing austenitic steel during static and cycle deformation

NASA Astrophysics Data System (ADS)

Blinov, E. V.; Terent'ev, V. F.; Prosvirnin, D. V.

2016-09-01

The mechanical properties of a nitrogen-bearing corrosion-resistant austenitic steel containing 0.311% nitrogen have been studied during static and cyclic deformation. It is found that the steel having an ultimate strength of 930 MPa exhibits a plasticity of 33%. The endurance limit under repeated tension at 106 loading cycles is 400 MPa. The propagation of a fatigue crack at low and high amplitudes of cyclic deformation follows a ductile fracture mechanism with the presence of fatigue grooves.

A model for predicting high-temperature fatigue failure of a W/Cu composite

NASA Technical Reports Server (NTRS)

Verrilli, M. J.; Kim, Y.-S.; Gabb, T. P.

1991-01-01

The material studied, a tungsten-fiber-reinforced, copper-matrix composite, is a candidate material for rocket nozzle liner applications. It was shown that at high temperatures, fatigue cracks initiate and propagate inside the copper matrix through a process of initiation, growth, and coalescence of grain boundary cavities. The ductile tungsten fibers neck and rupture locally after the surrounding matrix fails, and complete failure of the composite then ensues. A simple fatigue life prediction model is presented for the tungsten/copper composite system.

Crack curving in a ductile pressurized fuselage

NASA Astrophysics Data System (ADS)

Lam, Paul W.

Moire interferometry was used to study crack tip displacement fields of a biaxially loaded cruciform type 0.8mm thick 2024-T3 aluminum specimen with various tearstrap reinforcement configurations: Unreinforced, Bonded, Bonded+Riveted, and Machined Pad-up. A program was developed using the commercially available code Matlab to derive strain, stress, and integral parameters from the experimental displacements. An FEM model of the crack tip area, with experimental displacements as boundary conditions, was used to validate FEM calculations of crack tip parameters. The results indicate that T*-integral parameter reaches a value of approximately 120 MPa-m0.5 during stable crack propagation which agrees with previously published values for straight cracks in the same material. The approximate computation method employed in this study uses a partial contour around the crack tip that neglects the contribution from the portion behind the crack tip where there is significant unloading. Strain distributions around the crack tip were obtained from experimental displacements and indicate that Maximum Principal Strain or Equivalent Strain can predict the direction of crack propagation, and is generally comparable with predictions using the Erdogan-Sih and Kosai-Ramulu-Kobayashi criteria. The biaxial tests to failure showed that the Machined Pad-up specimen carried the highest load, with the Bonded specimen next, at 78% of the Machined Pad-up value. The Bonded+Riveted specimen carried a lower load than the Bonded, at 67% of the Machined Pad-up value, which was the same as that carried by the Unreinforced specimen. The tearstraps of the bonded specimens remained intact after the specimen failed while the integrally machined reinforcement broke with the specimen. FEM studies were also made of skin flapping in typical Narrow and Wide-body fuselage sections, both containing the same crack path from a full-scale fatigue test of a Narrow-body fuselage. Results indicate that the magnitude of CTOA and CTOD depends on the structural geometry, and including plasticity increases the crack tip displacements. An estimate of the strain in the skin flaps at the crack tip may indicate the tendency for flapping. Out-of-plane effects become significant as the crack propagates and curves.

Crevasse detection with GPR across the Ross Ice Shelf, Antarctica

NASA Astrophysics Data System (ADS)

Delaney, A.; Arcone, S.

2005-12-01

We have used 400-MHz ground penetrating radar (GPR) to detect crevasses within a shear zone on the Ross Ice Shelf, Antarctica, to support traverse operations. The transducer was attached to a 6.5-m boom and pushed ahead of an enclosed tracked vehicle. Profile speeds of 4.8-11.3 km / hr allowed real-time crevasse image display and a quick, safe stop when required. Thirty-two crevasses were located with radar along the 4.8 km crossing. Generally, crevasse radar images were characterized by dipping reflections above the voids, high-amplitude reflections originating from ice layers at the base of the snow-bridges, and slanting, diffracting reflections from near-vertical crevasse walls. New cracks and narrow crevasses (<50 cm width) show no distinct snow bridge structure, few diffractions, and a distinct band where pulse reflections are absent. Wide (0.5-5.0 m), vertical wall crevasses show distinct dipping snow bridge layering and intense diffractions from ice layers near the base of the snow bridge. Pulse reflections are absent from voids beneath the snow bridges. Old, wide (3.0-8.0 m) and complexly shaped crevasses show well-developed, broad, dipping snow-bridge layers and a high-amplitude, complex, diffraction pattern. The crevasse mitigation process, which included hot-water drilling, destroying the bridges with dynamite, and back-filling with bulldozed snow, afforded an opportunity to ground-truth GPR interpretations by comparing void size and snow-bridge geometry with the radar images. While second and third season radar profiles collected along the identical flagged route confirmed stability of the filled crevasses, those profiles also identified several new cracks opened by ice extension. Our experiments demonstrate capability of high-frequency GPR in a cold-snow environment for both defining snow layers and locating voids.

Indentation cracking of composite matrix materials.

PubMed

Baran, G; Shin, W; Abbas, A; Wunder, S

1994-08-01

Composite restorative materials wear by a fatigue mechanism in the occlusal contact area. Here, tooth cusps and food debris cyclically indent the restoration. Modeling this phenomenon requires an understanding of material response to indentation. The question in this study was whether material response depends on indenter size and geometry, and also, whether polymers used in restorative materials should be considered elastic and brittle, or plastic and ductile for modeling purposes. Three resins used as matrices in proprietary restorative composites were the experimental materials. To ascertain the influence of glass transition temperature, liquid sorption, and small amounts of filler on indentation response, we prepared materials with various degrees of cure; some samples were soaked in a 50/50 water/ethanol solution, and 3 vol% silica was added in some cases. Indentation experiments revealed that no cracking occurred in any material after indentation by Vickers pyramid or spherical indenters with diameters equal to or smaller than 0.254 mm. Larger spherical indenters induced subsurface median and surface radial and/or ring cracks. Critical loads causing subsurface cracks were measured. Indentation with suitably large spherical indenters provoked an elastoplastic response in polymers, and degree of cure and Tg had less influence on critical load than soaking in solution. Crack morphology was correlated with yield strain. Commonly held assumptions regarding the brittle elastic behavior of composite matrix materials may be incorrect.

DOE Office of Scientific and Technical Information (OSTI.GOV)

Alam, M.E.; Pal, S.; Maloy, Stuart Andrew

The FCRD NFA-1 is a high strength, irradiation tolerant nanostructured ferritic alloy (NFA) produced by ball milling argon atomized Fe-14Cr-3W-0.35Ti-0.25Y (wt.%) and FeO powders, followed by hot extrusion at 850 °C, and subsequent annealing and cross-rolling at 1000 °C. The microstructure of the resulting ≈10 mm thick NFA-1 plate is dominated by ultrafine sub-micron pancake shaped grains, and a large population of microcracks lying on planes parallel to the plate faces. Pre-cracked fracture toughness tests in four different orientations (L-T, T-L, L-S and T-S) show stable crack growth by ductile tearing, with peak load K Jc from ≈ 88 tomore » 154 MPa√m at ambient temperature. Stable crack tearing persists down to ≈ -175 °C and is accompanied by extensive delamination due to the propagation of the microcracks. Depending on the specimen orientation, this unusual toughening mechanism is either due to a reduction of crack tip stresses in thin ligaments formed by the delaminations (L-T and T-L), or 90° deflection of cracks initially running normal to the delaminations (L-S and T-S), thereby suppressing cleavage in both cases. Lastly, understanding the fracture processes in NFA-1 is also important to its irradiation tolerance in nuclear service as well as its fabricability in making defect-free components such as thin-walled tubing.« less

Calculation of cracking under pulsed heat loads in tungsten manufactured according to ITER specifications

NASA Astrophysics Data System (ADS)

Arakcheev, A. S.; Skovorodin, D. I.; Burdakov, A. V.; Shoshin, A. A.; Polosatkin, S. V.; Vasilyev, A. A.; Postupaev, V. V.; Vyacheslavov, L. N.; Kasatov, A. A.; Huber, A.; Mertens, Ph; Wirtz, M.; Linsmeier, Ch; Kreter, A.; Löwenhoff, Th; Begrambekov, L.; Grunin, A.; Sadovskiy, Ya

2015-12-01

A mathematical model of surface cracking under pulsed heat load was developed. The model correctly describes a smooth brittle-ductile transition. The elastic deformation is described in a thin-heated-layer approximation. The plastic deformation is described with the Hollomon equation. The time dependence of the deformation and stresses is described for one heating-cooling cycle for a material without initial plastic deformation. The model can be applied to tungsten manufactured according to ITER specifications. The model shows that the stability of stress-relieved tungsten deteriorates when the base temperature increases. This proved to be a result of the close ultimate tensile and yield strengths. For a heat load of arbitrary magnitude a stability criterion was obtained in the form of condition on the relation of the ultimate tensile and yield strengths.

Radiation from Directional Seismic Sources in Laterally Stratified Media with Application to Arctic Ice Cracking Noise

DTIC Science & Technology

1989-05-22

Stress- Strain Relation . . . . . . . . . . . . . . . . . . . . . . . . 88 5.3 Equivalent Transversely Isotropic Elastic Constants for Periodi- cally...a vertical wavenumber parameters for compressional waves. # : vertical wavenumber parameters for shear waves. 6 dip angle, refer to Fig 3.2. E strain ...been pursued along two different lines[1] : First, in terms of body forces ; second, in terms of disconti- nuities in displacement or strain across a

Interplay between Seismic Fracturing and Aseismic Creep in the Woodroffe Thrust, Central Australia - Inferences for the Rheology of Relatively "Dry" Middle Continental Crust

NASA Astrophysics Data System (ADS)

Wex, S.; Mancktelow, N. S.; Hawemann, F.; Pennacchioni, G.; Camacho, A.

2016-12-01

The over 600 km long mid-crustal Woodroffe Thrust developed during the intraplate Petermann Orogeny around 550 Ma. Ductile shearing was accommodated along a shallowly south-dipping plane with a top-to-north shear sense. Due to late-stage open folding of the thrust plane, a nearly continuous N-S profile of 60 km length in the direction of thrusting is now exposed. Metamorphic conditions of 500 °C - 600 °C at roughly 0.8 GPa and the rare availability of aqueous fluids are well constrained along the entire transect, providing an ideal framework for studying variation in microstructure and texture in the dominantly "dry" felsic middle continental crust. During the ductile thrusting quartz dynamically recrystallized by subgrain rotation and grain boundary migration, whereas plagioclase and K-feldspar underwent fracturing and neocrystallization. Quartz crystallographic preferred orientation (CPO) shows progressive variation from dominant prism to mixed rhomb/basal slip, while plagioclase and K-feldspar CPO is random. Flow stresses, estimated from quartz grain size piezometry, decrease towards higher metamorphic grade and deeper structural levels, yielding a strain rate that is up to two orders of magnitude faster than the geological average of 10-13 - 10-15 s-1. On this basis, a qualitative rheological model is developed explaining the observed cyclic interplay between ductile shearing (mylonitization) and brittle fracturing (pseudotachylyte formation) in the relatively "dry" middle continental crust, where the syn-deformational influx of water has not been pervasive.

Retrodeformable cross sections and Oak Ridge fault, Ventura basin, California

DOE Office of Scientific and Technical Information (OSTI.GOV)

Yeats, R.S.; Huftile, G.F.

1988-03-01

A retrodeformable (balanced) cross section is constructed such that stratified rocks are restored to their undeformed state without loss or gain of bed length or bed thickness. Ductile strata may be area-balanced if original thickness is known. Near Ventura, folds in Pliocene-Pleistocene turbidites and Miocene-early Pliocene shales (Rincon, Monterey, Sisquoc) overlie an unfolded competent Paleogene sequence. The basal decollement of the foldbelt is in the ductile Rincon Formation (lower Miocene). The overlying Sulphur Mountain, Ventura Avenue, San Miguelito, and Rincon anticlines are fault-propagation folds developing from south-dipping, largely late Quaternary frontal ramp thrusts (Sisar-Big Canyon-Lion fault set, Barnard fault set,more » padre Juan fault, and C-3 fault, respectively) that rise from the decollement. Cross-section balancing shows that the overlying fold-thrust belt has shortened 2.5-6 km more than subjacent Paleogene competent strata. This excess bed length is taken up in the Paleogene sequence on the Oak Ridge fault as a ramp from the brittle-plastic transition zone through the upper crust. This implies that the basal decollement is the frontal active thrust of the Oak Ridge fault. The decollement dies out southeast of a line between Timber Canyon oil field and the west end of Oak Ridge, possibly because of decreased ductility in the Miocene decollement sequence due to appearance of sandstone interbeds. Farther southeast, late Quaternary displacement concentrated on the Oak Ridge fault itself at rates greater than 10 mm/year.« less

Rb-Sr, Sm-Nd, and U-Pb geochronology of the rocks within the Khlong Marui shear zone, southern Thailand

NASA Astrophysics Data System (ADS)

Kanjanapayont, Pitsanupong; Klötzli, Urs; Thöni, Martin; Grasemann, Bernhard; Edwards, Michael A.

2012-08-01

In southern Thailand, the Khlong Marui shear zone is dominated by a NNE-SSW striking high topographic lozenge shaped area of ca. 40 km long and 6 km wide between the Khlong Marui Fault and the Bang Kram Fault. The geology within this strike-slip zone consists of strongly deformed layers of mylonitic meta-sedimentary rocks associated with orthogneisses, mylonitic granites, and pegmatitic veins with a steeply dipping foliation. The strike-slip deformation is characterized by dextral ductile deformation under amphibolite facies and low to medium greenschist facies. In situ U-Pb ages of inherited zircon cores from all zircons in the Khlong Marui shear zone indicate that they have the same material from the Archean. Late Triassic to Late Cretaceous ages obtained for zircon outer cores of the mylonitic granite are probably related to a period of magmatic activity that was significantly influenced by the West Burma and Shan-Thai collision and the subduction along the Sunda Trench. The early dextral ductile deformation phase of the Khlong Marui shear zone in the Early Eocene suggested by U-Pb ages of zircon rims, and the later dextral transpressional deformation in the Late Eocene indicated by mica Rb-Sr ages. Rb-Sr, Sm-Nd, and U-Pb dating correlation implies that the major exhumation period of the ductile lens was in the Eocene. This period was tectonically influenced in the SE Asia region by the early India-Asia collision.

Room-temperature fracture in V-(4-5)Cr-(4-5)Ti tensile specimens irradiated in Fusion-1 BOR-60 experiment

DOE Office of Scientific and Technical Information (OSTI.GOV)

Gazda, J.; Meshii, M.; Tsai, H.

Specimens of V-(4-5)Cr-(4-5)Ti alloys were irradiated to {approx}18 dpa at 320 C in the Fusion-1 capsule inserted into the BOR-60 reactor. Tensile tests at 23 C indicated dramatic yield strength increase (>300%), lack of work hardening, and minimal (<1%) total elongations. SEM analysis of fracture and side surfaces were conducted to determine reduction in are and the mode of fracture. The reduction of area was negligible. All but one specimen failed by a combination of ductile shear deformation and cleavage crack growth. Transgranular cleavage cracks were initiated by stress concentrations at the tips of the shear bands. In side-view observations,more » evidence was found of slip bands typically associated with dislocation channeling. No differences due to pre-irradiation heat treatment and heat-to-heat composition variations were detected. The only deviation from this behavior was found in V-4Cr-4Ti-B alloy, which failed in the grip portion by complete cleavage cracking.« less

Post-test examination of a pool boiler receiver

NASA Technical Reports Server (NTRS)

Dreshfield, Robert L.; Moore, Thomas J.; Bartolotta, Paul A.

1992-01-01

A subscale pool boiler test apparatus to evaluate boiling stability developed a leak after being operated with boiling NaK for 791.4 hr at temperatures from 700 to 750 C. The boiler was constructed using Inconel 625 with a type 304L stainless steel wick for the boiler and type 316 stainless steel for the condenser. The boiler assembly was metallurgically evaluated to determine the cause of the leak and to assess the effects of the NaK on the materials. It was found that the leak was caused by insufficient (about 30 pct.) joint penetration in a butt joint. There was no general corrosion of the construction materials, but the room temperature ductility of the Inconel 625 was only about 6.5 pct. A crack in the heat affected zone of the Inconel 625 near the Inconel 625 to type 316 stainless steel butt joint was probably caused by excessive heat input. The crack was observed to have a zone depleted of iron at the crack surface and porosity below that zone. The mechanism of the iron depletion was not conclusively determined.

Effect of ferrite transformation on the tensile and stress corrosion properties of type 316 L stainless steel weld metal thermally aged at 873 K

NASA Astrophysics Data System (ADS)

Shaikh, H.; Khatak, H. S.; Seshadri, S. K.; Gnanamoorthy, J. B.; Rodriguez, P.

1995-07-01

This article deals with the effect of the microstructural changes, due to transformation of delta ferrite, on the associated variations that take place in the tensile and stress corrosion properties of type 316 L stainless steel weld deposits when subjected to postweld heat treatment at 873 K for prolonged periods (up to 2000 hours). On aging for short durations (up to 20 hours), carbide/ carbonitride was the dominant transformation product, whereas sigma phase was dominant at longer aging times. The changes in the tensile and stress corrosion behavior of the aged weld metal have been attributed to the two competitive processes of matrix softening and hardening. Yield strength (YS) was found to depend predominantly on matrix softening only, while sig-nificant changes in the ultimate tensile strength (UTS) and the work-hardening exponent, n, occurred due to matrix hardening. Ductility and stress corrosion properties were considerably affected by both factors. Fractographic observations on the weld metal tested for stress-corrosion cracking (SCC) indicated a combination of transgranular cracking of the austenite and interface cracking.

Fundamental considerations in dynamic fracture in nuclear materials

NASA Astrophysics Data System (ADS)

Cady, Carl; Eastwood, David; Bourne, Neil; Pei, Ruizhi; Mummery, Paul; Rau, Christoph

2017-06-01

The structural integrity of components used in nuclear power plants is the biggest concern of operators. A diverse range of materials, loading, prior histories and environmental conditions, leads to a complex operating environment. An experimental technique has been developed to characterize brittle materials and using linear elastic fracture mechanics, has given accurate measurements of the fracture toughness of materials. X-ray measurements were used to track the crack front as a function of loading parameters as well as determine the crack surface area as loads increased. This X-ray tomographic study of dynamic fracture in beryllium indicates the onset of damage within the target as load is increased. Similarly, measurements on nuclear graphite were conducted to evaluate the technique. This new, quantitative information obtained using the X-ray techniques has shown application in other materials. These materials exhibited a range of brittle and ductile responses that will test our modelling schemes for fracture. Further visualization of crack front advance and the correlated strain fields that are generated during the experiment for the two distinct deformation processes provide a vital step in validating new multiscale predicative modelling.

DOE Office of Scientific and Technical Information (OSTI.GOV)

Osman, T.M.; Lewandowski, J.J.

Recently, laminate structures have been investigated as a method for enhancing the fracture resistance of discontinuously reinforced aluminum (DRA) materials. Laminated DRA materials have been constructed which contain alternating layers of DRA material and monolithic aluminum. Initiation in these laminates has been found to preferentially occur in the DRA layers. After initiation, stable crack growth is produced in the DRA material via a crack bridging mechanism in which the ductile aluminum ligaments in the crack wake serve to reduce the driving force for propagation in the DRA layer. In a manner similar to that of Kaufman and Goolsby, it wasmore » proposed that the initiation toughness of the DRA laminates may be improved if the thickness of the DRA layers was reduced. The goal of this study was to investigate the influence of thickness on the toughness of a DRA material based upon a transition from plane strain to plane stress conditions and how this transition may affect the fracture resistance of laminated DRA materials. The following sections document initial attempts to determine the influence of DRA thickness on toughness both in conventional DRA materials and laminated DRA materials.« less

Crustal anisotropy across eastern Tibet and surroundings modeled as a depth-dependent tilted hexagonally symmetric medium

NASA Astrophysics Data System (ADS)

Xie, Jiayi; Ritzwoller, Michael H.; Shen, Weisen; Wang, Weitao

2017-04-01

Two types of surface wave anisotropy are observed regularly by seismologists but are only rarely interpreted jointly: apparent radial anisotropy, which is the difference in propagation speed between horizontally and vertically polarized waves inferred from Love and Rayleigh waves, and apparent azimuthal anisotropy, which is the directional dependence of surface wave speeds (usually Rayleigh waves). We show that a new data set of Love and Rayleigh wave isotropic phase speeds and Rayleigh wave azimuthal anisotropy observed within and surrounding eastern Tibet can be explained simultaneously by modeling the crust as a depth-dependent tilted hexagonally symmetric (THS) medium. We specify the THS medium with depth-dependent hexagonally symmetric elastic tensors tilted and rotated through dip and strike angles and estimate these quantities using a Bayesian Monte Carlo inversion to produce a 3-D model of the crust and uppermost mantle on a 0.5° × 0.5° spatial grid. In the interior of eastern Tibet and in the Yunnan-Guizhou plateau, we infer a steeply dipping THS upper crustal medium overlying a shallowly dipping THS medium in the middle-to-lower crust. Such vertical stratification of anisotropy may reflect a brittle to ductile transition in which shallow fractures and faults control upper crustal anisotropy and the crystal-preferred orientation of anisotropic (perhaps micaceous) minerals governs the anisotropy of the deeper crust. In contrast, near the periphery of the Tibetan Plateau the anisotropic medium is steeply dipping throughout the entire crust, which may be caused by the reorientation of the symmetry axes of deeper crustal anisotropic minerals as crustal flows are rotated near the borders of Tibet.

Electrical resistivity structure of the Great Slave Lake shear zone, northwest Canada: implications for tectonic history

NASA Astrophysics Data System (ADS)

Yin, Yaotian; Unsworth, Martyn; Liddell, Mitch; Pana, Dinu; Craven, James A.

2014-10-01

Three magnetotelluric (MT) profiles in northwestern Canada cross the central and western segments of Great Slave Lake shear zone (GSLsz), a continental scale strike-slip structure active during the Slave-Rae collision in the Proterozoic. Dimensionality analysis indicates that (i) the resistivity structure is approximately 2-D with a geoelectric strike direction close to the dominant geological strike of N45°E and that (ii) electrical anisotropy may be present in the crust beneath the two southernmost profiles. Isotropic and anisotropic 2-D inversion and isotropic 3-D inversions show different resistivity structures on different segments of the shear zone. The GSLsz is imaged as a high resistivity zone (>5000 Ω m) that is at least 20 km wide and extends to a depth of at least 50 km on the northern profile. On the southern two profiles, the resistive zone is confined to the upper crust and pierces an east-dipping crustal conductor. Inversions show that this dipping conductor may be anisotropic, likely caused by conductive materials filling a network of fractures with a preferred spatial orientation. These conductive regions would have been disrupted by strike-slip, ductile deformation on the GSLsz that formed granulite to greenschist facies mylonite belts. The pre-dominantly granulite facies mylonites are resistive and explain why the GSLsz appears as a resistive structure piercing the east-dipping anisotropic layer. The absence of a dipping anisotropic/conductive layer on the northern MT profile, located on the central segment of the GSLsz, is consistent with the lack of subduction at this location as predicted by geological and tectonic models.

An Investigation into Stress Corrosion Cracking of Dissimilar Metal Welds with 304L Stainless Steel and Alloy 82 in High Temperature Pure Water

NASA Astrophysics Data System (ADS)

Yeh, Tsung-Kuang; Huang, Guan-Ru; Tsai, Chuen-Horng; Wang, Mei-Ya

For a better understanding toward stress corrosion cracking (SCC) in dissimilar metal welds with 304L stainless steel and Alloy 82, the SCC growth behavior in the transition regions of weld joints was investigated via slow strain rate tensile (SSRT) tests in 280 oC pure water with a dissolve oxygen level of 300 ppb. Prior to the SSRT tests, samples with dissimilar metal welds were prepared and underwent various pretreatments, including post-weld heat treatment (PWHT), shot peening, solution annealing, and mechanical grinding. In addition to the SSRT tests, measurements of degree of sensitization and micro-hardness on the transition regions of the metal welds were also conducted. According to the test results, the samples having undergone PWHTs exhibited relatively high degrees of sensitization. Distinct decreases in hardness were observed in the heat-affected zones of the base metals in all samples. Furthermore, the fracture planes of all samples after the SSRT tests were located at the stainless steel sides and were in parallel with the fusion lines. Among the treating conditions investigated in this study, a PWHT would pose a detrimental effect on the samples in the aspects of mechanical property and degree of SCC. Solution annealing would lead to the greatest improvement in ductility and SCC retardation, and shot peening would provide the treated samples with a positive improvement in ductility and corrosion retardation, but not to a great extent.

Oscillation of a Shallow Hydrothermal Fissure Inferred from Long-Period Seismic Events at Taal Volcano, the Philippines

NASA Astrophysics Data System (ADS)

Maeda, Y.; Kumagai, H.; Lacson, R.; Figueroa, M. S.; Yamashina, T.

2012-12-01

We installed a multi-parameter monitoring network including five broadband seismometers at Taal volcano, the Philippines, where a high risk of near-future eruption is expected. The network detected more than 40,000 long-period (LP) seismic events which have a peak frequency of 0.8 Hz and a Q value of 6. Most of the events occurred in a 2-month-long swarm period of ~600 events/day. Our travel time analysis pointed to a shallow source (100-200 m) beneath the northeastern flank of the active volcanic island. To determine the source mechanism of the LP events, we performed waveform inversion. We first fixed the source location to that obtained by the travel time analysis, and performed inversion using waveforms with and without site amplification corrections and assuming four simple source geometries (a vertical crack, a horizontal crack, a vertical pipe, and a sphere). We obtained the minimum AIC value for the vertical crack source geometry using the corrected waveforms. We next performed a grid search for dip, azimuth, and the location of the tensile crack source using the corrected waveforms. We obtained small residuals for crack dips between 30 and 60 degrees at similar locations to that of the travel time analysis. We used the fluid-filled crack model to interpret the observed complex frequencies of the events. The observed waveforms of the events show a small Q value (= 6), which may be explained by bubbly basalt, bubbly water, or gas. However, since the source location is estimated to be shallow (100-200 m) and we have no evidence for an ascent of magma to such a shallow depth in the swarm period, bubbly basalt seems to be unrealistic. It seems difficult to maintain bubbly water in the inclined crack. For bubbly water, a peak frequency variation is expected to occur due to a variation of the bubble content, whereas the observed peak frequencies of the events are almost constant. The constant frequency is more easily realized by gas in a crack. We therefore examine H2O gas (vapor) for simplicity. We calculated far-field waveforms generated by an oscillation of a crack containing vapor, and applied the Sompi method to estimate Q and nondimensional frequency. The estimated Q of a fundamental longitudinal mode oscillation was similar to the observation. We obtained a reasonable crack size (188 m) from a comparison of the observed peak frequency (0.8 Hz) with the calculated nondimensional frequency of the mode. In the swarm period of the LP events, other anomalies such as large volcano deformation and significant increase of gas emission from the main crater were not observed. This feature and the crack model result above suggest an active and localized vapor supply from magma at depth to the LP source. Such a localized supply may be realized by a transportation of vapor through a fissure. If we assume that the estimated crack volume (10^2 m^3) corresponds to vapor supplied to the LP source for each event, the total vapor mass supplied throughout the swarm period is ~10^7 kg. If we assume that this amount of vapor was originated by degassing from the magma and transported to the LP source through the fissure, we can estimate a magma volume of ~10^6 m^3. We thus suggest that the LP events at Taal were triggered by degassing and transportation of vapor from a deep magma to a shallow depth through a fissure.

DOE Office of Scientific and Technical Information (OSTI.GOV)

Li, Mo; Nakshatrala, Kalyana; William, Kasper

The objective of this project is to develop a new class of multifunctional concrete materials (MSCs) for extended spent nuclear fuel (SNF) storage systems, which combine ultra-high damage resistance through strain-hardening behavior with distributed multi-dimensional damage self-sensing capacity. The beauty of multifunctional concrete materials is two-fold: First, it serves as a major material component for the SNF pool, dry cask shielding and foundation pad with greatly improved resistance to cracking, reinforcement corrosion, and other common deterioration mechanisms under service conditions, and prevention from fracture failure under extreme events (e.g. impact, earthquake). This will be achieved by designing multiple levels ofmore » protection mechanisms into the material (i.e., ultrahigh ductility that provides thousands of times greater fracture energy than concrete and normal fiber reinforced concrete; intrinsic cracking control, electrochemical properties modification, reduced chemical and radionuclide transport properties, and crack-healing properties). Second, it offers capacity for distributed and direct sensing of cracking, strain, and corrosion wherever the material is located. This will be achieved by establishing the changes in electrical properties due to mechanical and electrochemical stimulus. The project will combine nano-, micro- and composite technologies, computational mechanics, durability characterization, and structural health monitoring methods, to realize new MSCs for very long-term (greater than 120 years) SNF storage systems.« less

Edge crack sensitivity of lightweight materials under different load conditions

NASA Astrophysics Data System (ADS)

Tsoupis, I.; Merklein, M.

2016-11-01

This study addresses the analysis of edge crack sensitivity of DP800 steel and AA5182 aluminum alloy in dependency of punching and machining operation as well as load case of subsequent forming. The inserting of a round hole by punching with defined punch-to- die-clearance, milling and drilling is compared. Subsequent forming is performed by standardized hole expansion test and by Nakajima-tests with three different specimen geometries. Local strain distribution at the surface for Nakajima-tests is measured by optical strain measurement technique and investigated in order to evaluate local deformation before failure. Additionally, resulting hole expansion ratio λ is determined. Significant higher X as well as local strain values ε max are achieved by machined holes. This is directly coupled to higher local formability and stretchability for both materials. Furthermore, the load condition has a strong impact on the edge crack sensitivity of the material. Prior failure is observed with changing stress conditions using different specimen geometries also influencing the reachable maximum failure strain. Higher edge crack sensitivity is observed for DP800, which is in good accordance to the material properties in terms of ductility and strength. These data in dependency of the process parameter can be used for the design of automotive components.

Fatigue threshold studies in Fe, Fe-Si, and HSLA steel: Part II. thermally activated behavior of the effective stress intensity at threshold

NASA Astrophysics Data System (ADS)

Yu, W.; Esaklul, K.; Gerberich, W. W.

1984-05-01

It is shown that closure mechanisms alone cannot fully explain increasing fatigue thresholds with decreasing test temperature for a sequence of Fe-Si binary alloys and an HSLA steel. Implications are that fatigue crack propagation near threshold is a thermally activated process. The effective threshold stress intensity, which was obtained by subtracting the closure portion from the fatigue threshold, was examined. This effective stress intensity was found to correlate very well to the thermal component of the flow stress. A detailed fractographic study of the fatigue surface was performed. Water vapor in the room air was found to promote the formation of oxide and intergranular crack growth. At lower temperature, a brittle-type cyclic cleavage fatigue surface was observed but the ductile process persisted even at 123 K. Arrest marks were found on all three modes of fatigue crack growth. The regular spacings between these lines and dislocation modeling suggested that fatigue crack growth was controlled by the subcell structure near threshold. A model based on the slip-off of dislocations was examined. From this, it is shown that the effective fatigue threshold may be related to the square root of (one plus the strain rate sensitivity).

Mechanical behavior and failure analysis of prosthetic retaining screws after long-term use in vivo. Part 4: Failure analysis of 10 fractured retaining screws retrieved from three patients.

PubMed

Al Jabbari, Youssef S; Fournelle, Raymond; Ziebert, Gerald; Toth, Jeffrey; Iacopino, Anthony M

2008-04-01

The aim of this study was to perform a failure analysis on fractured prosthetic retaining screws after long-term use in vivo. Additionally, the study addresses the commonly asked question regarding whether complex repeated functional occlusal forces initiate fatigue-type cracks in prosthetic retaining screws. Ten fractured prosthetic retaining screws retrieved from three patients treated with fixed detachable hybrid prostheses were subjected to a failure analysis. In patients 1 and 2, the middle three retaining screws of the prostheses were found fractured at retrieval time after they had been in service for 20 and 19 months, respectively. In patient 3, the middle three and one of the posterior retaining screws were found to be fractured at retrieval after they had been in service for 18 months. Low power stereomicroscopy and high-power scanning electron microscopy (SEM) were performed to analyze the fractured surfaces of the retaining screws examining fatigue cracks in greater detail. Typical fatigue failure characterized by ratchet mark formation was revealed by light microscopy and SEM for all examined screws. Using low magnification light microscopy, ratchet marks were visible on the fracture surfaces of only two screws. SEM examination revealed all three classical stages of fatigue failure, and it was possible to see the ratchet marks on the fracture surfaces of all specimens, indicating a fatigue zone. The final catastrophic overload fracture appeared fibrous, indicating ductile fracture. The final overload ductile fracture surfaces showed equiaxed dimples, suggesting tensile overload in all examined screws except in two specimens that showed an elongated dimple pattern indicating shear/tearing overload forces. Fracture of prosthetic retaining screws in hybrid prostheses occurs mainly through a typical fatigue mode involving mostly the middle anterior three screws. Fatigue cracks can grow in more than one prosthetic retaining screw, leading to fracture before the patient or clinician determines that any problem exists.

Three-body wear of a hand-consolidated silver alternative to amalgam.

PubMed

Xu, H H; Eichmiller, F C; Giuseppetti, A A; Ives, L K; Parry, E E; Schumacher, G E

1999-09-01

Recent studies have investigated a mercury-free silver alternative to amalgam, but the silver powders required a relatively high compaction pressure to consolidate. The aim of the present study was to consolidate a precipitated silver powder into a cohesive solid using an air-driven pneumatic condenser fitted with an amalgam plugger at a clinically realistic load, and to study the mechanisms and rates of three-body wear of the consolidated silver in comparison with that of an amalgam. The silver powder was annealed, rinsed with a dilute acid, and consolidated either in a prepared tooth cavity or in a specimen mold at a load of 15 N. A four-station wear machine was used where each specimen was immersed in a slurry containing polymethyl methacrylate beads, then a steel pin was loaded and rotated against the specimen at a maximum load of 76 N. The flexural strength in MPa (mean +/- SD; n = 10) was 86 +/- 20 for amalgam, 181 +/- 45 for silver with a polished surface, and 202 +/- 21 for silver with a burnished surface. After 4 x 10(5) wear cycles, the wear scar depth in microm was 134 +/- 54 for amalgam, 143 +/- 8 for polished silver, and 131 +/- 9 for burnished silver, which were not significantly different (Tukey's multiple comparison test; family confidence coefficient = 0.95). SEM examination revealed cracks and fracture pits in the worn surface of amalgam, in contrast to a smooth surface in silver. Wear and material removal in amalgam occurred by microfracture and dislodgement of cracked segments, while wear in the silver occurred by ductile deformation and flow of materials. To conclude, the consolidated silver possesses a three-body wear resistance similar to that of amalgam, and a higher resistance to wear-induced damage and cracking than amalgam. The mechanism of wear in amalgam is microfracture and material dislodgement, while that in consolidated silver is ductile deformation and flow of material.

Heat Treatment of Friction-Stir-Welded 7050 Aluminum Plates

NASA Technical Reports Server (NTRS)

Petter, George E.; Figert, John D.; Rybicki, Daniel J.; Burns, Timothy

2006-01-01

A method of heat treatment has been developed to reverse some of the deleterious effects of friction stir welding of plates of aluminum alloy 7050. This alloy is considered unweldable by arc and high-energy-density beam fusion welding processes. The alloy can be friction stir welded, but as-welded workpieces exhibit low ductility, low tensile and yield strengths, and low resistance to stress corrosion cracking. Heat treatment according to the present method increases tensile and yield strengths, and minimizes or eliminates stress corrosion cracking. It also increases ductility. This method of heat treatment is a superior alternative to a specification-required heat treatment that caused the formation of large columnar grains, which are undesired. Workpieces subjected to the prior heat treatment exhibited elongations <2 percent, and standard three-point bend specimens shattered. The development of the present heat treatment method was guided partly by the principles that (1) by minimizing grain sizes and relieving deformation stresses, one can minimize or eliminate stress corrosion cracking and (2) the key to maximizing strength and eliminating residual stresses is to perform post-weld solution heating for as long a time as possible while incurring little or no development of large columnar grains in friction stir weld nuggets. It is necessary to perform some of the solution heat treatment (to soften the alloy and improve machine welding parameters) before welding. The following is an example of thickness- dependent pre- and post-weld heat treatments according to the present method: For plates 0.270 in. (approx.6.86 mm) thick milled from plates 4.5 in. (114.3 mm) thick, perform pre-weld solution heating at 890 F (477 C) for 1 hour, then cool in air. After friction stir welding, perform solution heating for 10 minutes, quench, hold at room temperature for 96 hours, then age at 250 F (121 C) for 5 hours followed by 325 F (163 C) for 27 hours.

Correlating Scatter in Fatigue Life with Fracture Mechanisms in Forged Ti-6242Si Alloy

NASA Astrophysics Data System (ADS)

Sinha, V.; Pilchak, A. L.; Jha, S. K.; Porter, W. J.; John, R.; Larsen, J. M.

2018-04-01

Unlike the quasi-static mechanical properties, such as strength and ductility, fatigue life can vary significantly (by an order of magnitude or more) for nominally identical material and test conditions in many materials, including Ti-alloys. This makes life prediction and management more challenging for components that are subjected to cyclic loading in service. The differences in fracture mechanisms can cause the scatter in fatigue life. In this study, the fatigue fracture mechanisms were investigated in a forged near- α titanium alloy, Ti-6Al-2Sn-4Zr-2Mo-0.1Si, which had been tested under a condition that resulted in life variations by more than an order of magnitude. The crack-initiation and small crack growth processes, including their contributions to fatigue life variability, were elucidated via quantitative characterization of fatigue fracture surfaces. Combining the results from quantitative tilt fractography and electron backscatter diffraction, crystallography of crack-initiating and neighboring facets on the fracture surface was determined. Cracks initiated on the surface for both the shortest and the longest life specimens. The facet plane in the crack-initiating grain was aligned with the basal plane of a primary α grain for both the specimens. The facet planes in grains neighboring the crack-initiating grain were also closely aligned with the basal plane for the shortest life specimen, whereas the facet planes in the neighboring grains were significantly misoriented from the basal plane for the longest life specimen. The difference in the extent of cracking along the basal plane can explain the difference in fatigue life of specimens at the opposite ends of scatter band.

Susceptibility to Cracking of Different Lots of CDR35 Capacitors

NASA Technical Reports Server (NTRS)

Teverovsky, Alexander

2017-01-01

On-orbit flight anomalies that occurred after several months of operation were attributed to excessive leakage currents in CDR35 style 0.47 microF 50 V capacitors operating at 10 V. In this work, a lot of capacitors similar to the lot that caused the anomaly have been evaluated in parallel with another lot of similar parts to assess their susceptibility to cracking under manual soldering conditions and get insight into a possible mechanism of failure. Leakage currents in capacitors were monitored at different voltages and environmental conditions before and after terminal solder dip testing that was used to simulate thermal shock during manual soldering. Results of cross-sectioning, acoustic microscopy, and measurements of electrical and mechanical characteristics of the parts have been analyzed, and possible mechanisms of failures considered. It is shown that the susceptibility to cracking and failures caused by manual soldering is lot-related. Recommendations for testing that would help to select lots that are more robust against manual soldering stresses and mitigate the risk of failures suggested.

Model calibration for a soft elastomeric capacitor sensor considering slippage under fatigue cracks

NASA Astrophysics Data System (ADS)

Kong, Xiangxiong; Li, Jian; Bennett, Caroline; Collins, William; Laflamme, Simon

2016-04-01

A newly-developed soft elastomeric capacitor (SEC) strain sensor has shown promise in fatigue crack monitoring. The SECs exhibit high levels of ductility and hence do not break under excessive strain when the substrate cracks due to slippage or de-bonding between the sensor and epoxy. The actual strain experienced by a SEC depends on the amount of slippage, which is difficult to simulate numerically, making it challenging to accurately predict the response of a SEC near a crack. In this paper, a two-step approach is proposed to simulate the capacitance response of a SEC. First, a finite element (FE) model of a steel compact tension specimen was analyzed under cyclic loading while the cracking process was simulated based on an element removal technique. Second, a rectangular boundary was defined near the crack region. The SEC outside the boundary was assumed to have perfect bond with the specimen, while that inside the boundary was assumed to deform freely due to slippage. A second FE model was then established to simulate the response of the SEC within the boundary subject to displacements at the boundary from the first FE model. The total simulated capacitance was computed from the model results by combining the computed capacitance inside and outside the boundary. The performance of the simulation incorporating slippage was evaluated by comparing the model results with the experimental data from the test performed on a compact tension specimen. The FE model considering slippage showed results that matched the experimental findings more closely than the FE model that did not consider slippage.

Interlaminar and ductile characteristics of carbon fibers-reinforced plastics produced by nanoscaled electroless nickel plating on carbon fiber surfaces.

PubMed

Park, Soo-Jin; Jang, Yu-Sin; Rhee, Kyong-Yop

2002-01-15

In this work, a new method based on nanoscaled Ni-P alloy coating on carbon fiber surfaces is proposed for the improvement of interfacial properties between fibers and epoxy matrix in a composite system. Fiber surfaces and the mechanical interfacial properties of composites were characterized by atomic absorption spectrophotometer (AAS), scanning electron microscopy (SEM), X-ray photoelectron spectrometry (XPS), interlaminar shear strength (ILSS), and impact strength. Experimental results showed that the O(1s)/C(1s) ratio or Ni and P amounts had been increased as the electroless nickel plating proceeded; the ILSS had also been slightly improved. The impact properties were significantly improved in the presence of Ni-P alloy on carbon fiber surfaces, increasing the ductility of the composites. This was probably due to the effect of substituted Ni-P alloy, leading to an increase of the resistance to the deformation and the crack initiation of the epoxy system.

Corrosion of Advanced Steels: Challenges in the Oil and Gas Industry

NASA Astrophysics Data System (ADS)

Mishra, Brajendra; Apelian, Diran

Drill pipe steels are in contact with CO2 and H2S environments, depending on the oil and gas field. These steels have to be resistant to various in-service conditions including aggressive environments containing CO2, H2S, O2, and chlorides, in addition to static and dynamic mechanical stresses. In this respect stress corrosion cracking susceptibility of two grades of drill pipe steel in CO2 environment have been studied simulating the bottom hole oil and gas well conditions. SSRT results show that SCC susceptibility or loss of ductility changes with temperature and increasing temperature increases the loss of ductility. No FeCO3 is observed below 100 °C, and density of FeCO3 is higher in grip section than gauge length and this is due to strain disturbance of growth of iron carbonate crystals. Material selection for down hole in CO2 containing environments needs has been reviewed and probability of SCC occurrence in higher temperatures has been included.

Ultrastrong ductile and stable high-entropy alloys at small scales.

PubMed

Zou, Yu; Ma, Huan; Spolenak, Ralph

2015-07-10

Refractory high-entropy alloys (HEAs) are a class of emerging multi-component alloys, showing superior mechanical properties at elevated temperatures and being technologically interesting. However, they are generally brittle at room temperature, fail by cracking at low compressive strains and suffer from limited formability. Here we report a strategy for the fabrication of refractory HEA thin films and small-sized pillars that consist of strongly textured, columnar and nanometre-sized grains. Such HEA pillars exhibit extraordinarily high yield strengths of ∼ 10 GPa--among the highest reported strengths in micro-/nano-pillar compression and one order of magnitude higher than that of its bulk form--and their ductility is considerably improved (compressive plastic strains over 30%). Additionally, we demonstrate that such HEA films show substantially enhanced stability for high-temperature, long-duration conditions (at 1,100 °C for 3 days). Small-scale HEAs combining these properties represent a new class of materials in small-dimension devices potentially for high-stress and high-temperature applications.

Metallurgical/Alloy Optimization of High Strength and Wear Resistant Structural Quench and Tempered Steels

NASA Astrophysics Data System (ADS)

Stalheim, Douglas G.; Peimao, Fu; Linhao, Gu; Yongqing, Zhang

Structural steels with yield strength requirements greater or equal to 690 MPa can be produced through controlled recrystallization hot rolling coupled with precipitation strengthening or purposeful heat treatment through quench and tempering (Q&T). High strength structural steel and wear/abrasion resistant requirements greater or equal to 360 Brinell hardness (BHN) are produced by the development of microstructures of tempered lower bainite and/or martensite through the Q&T process. While these Q&T microstructures can produce very high strengths and hardness levels making them ideal for 690 MPa plus yield strength or wear/abrasion resistant applications, they lack toughness/ductility and hence are very brittle and prone to cracking. While tempering the microstructures helps in improving the toughness/ductility and reducing the brittleness, strength and hardness can be sacrificed. In addition, these steels typically consist of alloy designs containing boron with carbon equivalents (CE) greater than 0.50 to achieve the desired microstructures. The higher CE has a negative influence on weldability.

Tensile properties to 650 C and deformation structures in a precipitation strengthened titanium-aluminum alloy

NASA Technical Reports Server (NTRS)

Mendiratta, M. G.

1973-01-01

Appreciable strength levels were retained to 650 C in a Ti-10Al-1Si alloy aged in the (alpha + alpha sub 2) phase field to yield optimum room temperature strength and ductility. The aging treatment precipitated a uniform distribution of alpha sub 2-particles such that, at room temperature, dislocations bypassed instead of shearing the particles at low strains. Specimens fractured at room temperature exhibited fine uniform dimples even for those aging conditions that imparted no macroscopic ductility. The main crack appeared to propagate through the planar slip bands that had cut through the alpha sub 2-particles. A two-step aging process produced a higher volume fraction of bimodally distributed alpha sub 2-particles that led to higher strength levels at elevated temperatures. Both for the single size and the bimodal alpha sub 2-particle distributions, elevated-temperature deformation structures consisted mainly of planar slip bands that sheared through the alpha sub 2-particles.

Welding of nickel-base superalloys having a nil-ductility range

NASA Technical Reports Server (NTRS)

Smashey, Russell W. (Inventor); Kelly, Thomas J. (Inventor); Snyder, John H. (Inventor); Sheranko, Ronald L. (Inventor)

1999-01-01

An article made of a nickel-base superalloy having a nil-ductility range from the solidus temperature of the alloy to about 600.degree. F. below the solidus temperature is welded, as for example in the weld repair of surface cracks, by removing foreign matter from the area to be welded, first stress relieving the article, adjusting the temperature of the article to a welding temperature of from about 1800.degree. F. to about 2100.degree. F., welding a preselected area in an inert atmosphere at the welding temperature, and second stress relieving the article. Welding is preferably accomplished by striking an arc in the preselected area so as to locally melt the alloy in the preselected area, providing a filler metal having the same composition as the nickel-based superalloy of the article, and feeding the filler metal into the arc so that the filler metal is melted and fused with the article to form a weldment upon solidification.

Modeling two-dimensional crystals and nanotubes with defects under stress

NASA Astrophysics Data System (ADS)

Dietel, Jürgen; Kleinert, Hagen

2009-06-01

We calculate analytically the phase diagram of a two-dimensional planar crystal and its wrapped version with defects under external homogeneous stress as a function of temperature using a simple elastic square lattice model that allows for defect formation. The temperature dependence turns out to be very weak. The results are relevant for recent stress experiments on carbon nanotubes at high temperatures. Under increasing stress, we find a crossover regime which we identify with a cracking transition that is almost independent of temperature. Furthermore, we find an almost stress-independent melting point. In addition, we derive an enhanced ductility with relative strains before cracking between 200% and 400%, in agreement with carbon nanotube experiments. The specific values depend on the Poisson ratio and the angle between the external force and the crystal axes. We give arguments that the results for carbon nanotubes should be not much different from these results in spite of the different lattice structures.

Influence of UFG structure formation on mechanical and fatigue properties in Ti-6Al-7Nb alloy

NASA Astrophysics Data System (ADS)

Polyakova, V. V.; Anumalasetty, V. N.; Semenova, I. P.; Valiev, R. Z.

2014-08-01

Ultrafine-grained (UFG) Ti alloys have potential applications in osteosynthesis and orthopedics due to high bio-compatibility and increased weight-to- strength ratio. In current study, Ti6Al7Nb ELI alloy is processed through equal channel angular pressing-conform (ECAP-Conform) and subsequent thermomechanical processing to generate a UFG microstructure. The fatigue properties of UFG alloys are compared to coarse grained (CG) alloys. Our study demonstrates that the UFG alloys with an average grain size of ~180 nm showed 35% enhancement of fatigue endurance limit as compared to coarse-grained alloys. On the fracture surfaces of the UFG and CG samples fatigue striations and dimpled relief were observed. However, the fracture surface of the UFG sample looks smoother; fewer amounts of secondary micro-cracks and more ductile rupture were also observed, which testifies to the good crack resistance in the UFG alloy after high-cyclic fatigue tests.

Influence of Alloy Composition on Cast Cracking and Heat Resistance of Mg-Al-Ca Cast Alloy

NASA Astrophysics Data System (ADS)

Kato, Hajime; Kawabata, Hiroyuki; Inoue, Shuji; Kondo, Masaaki

Magnesium alloys are important materials since they can be used to significantly reduce the weight of automobiles, but their application has been limited thus far. One possible way to extend the usage of magnesium alloys is applying them to peripheral parts of the engine that are large, have complicated shapes, and are exposed to high temperatures under the loaded condition. However, heat-resistant magnesium alloys always have poor castability, since such alloys have a lot of intermetallic compounds with poor ductility.

A two-scale model for dynamic damage evolution

NASA Astrophysics Data System (ADS)

Keita, Oumar; Dascalu, Cristian; François, Bertrand

2014-03-01

This paper presents a new micro-mechanical damage model accounting for inertial effect. The two-scale damage model is fully deduced from small-scale descriptions of dynamic micro-crack propagation under tensile loading (mode I). An appropriate micro-mechanical energy analysis is combined with homogenization based on asymptotic developments in order to obtain the macroscopic evolution law for damage. Numerical simulations are presented in order to illustrate the ability of the model to describe known behaviors like size effects for the structural response, strain-rate sensitivity, brittle-ductile transition and wave dispersion.

Constitution of pseudobinary hypoeutectic beta-NiAl + alpha-V alloys

NASA Technical Reports Server (NTRS)

Cotton, J. D.; Kaufman, M. J.; Noebe, R. D.

1991-01-01

The formation of pseudobinary eutectics between NiAl (beta) and V (alpha) at high temperatures was investigated as a possible way of improving the ductility and toughness of the alloy. It is found that a pseudobinary eutectic, characterized by a large beta+alpha field, is formed in the Ni-Al-V ternary system below about 1370 C. The high-temperature solubility of V in beta is about 14 percent, decreasing markedly with decreasing temperature and increasing Al content above 50 at. pct Al. The pseudobinary hypoeutectic exibits crack resistance under indentation loading.

Micromechanisms of Monotonic and Cyclic Subcritical Crack Growth in Advanced High Melting Point Low-Ductility Intermetallics

DTIC Science & Technology

1993-05-01

Advanced Structural Ceramics, MRS Symp. Proc., P. F. Becher et al . (eds.), MRS, Pittsburgh, PA (1986). 11) M. J. Reece, F. Guiu and M. F. R. Sammur...composites under study, listed in Table 2.1, were fabricated by phase blending -80 mesh y-TiAI (Ti-55 at.% Al , with small additions of Nb, Ta, C and 0...on phase transformations in the alloy system. In the case of the binary Nb- Al system, the peritectic reaction at 2060’C (Fig. 3.1), involving the

Effects of the 2016 Kumamoto earthquakes on the Aso volcanic edifice

NASA Astrophysics Data System (ADS)

Tajima, Yasuhisa; Hasenaka, Toshiaki; Torii, Masayuki

2017-05-01

Large earthquakes occurred in the central part of Kumamoto Prefecture on April 14-16, 2016, causing severe damage to the northern segment of the Hinagu faults and the eastern segment of the Futagawa faults. Earthquake surface ruptures appeared along these faults and on the Aso volcanic edifice, which in turn generated landslides. We conducted landform change analysis of the central cones of Aso volcano by using satellite and aerial photographs. First, we categorized the topographical changes as surface scarps, arc-shaped cracks, and linear cracks. Field survey indicated that landslides caused the scarps and arc-shaped cracks, whereas faulting caused the linear cracks. We discovered a surface rupture concentration zone (RCZ) formed three ruptures bands with many surface ruptures and landslides extending from the west foot to the center of the Aso volcanic edifice. The magmatic volcanic vents that formed during the past 10,000 years are located along the north margin of the RCZ. Moreover, the distribution and dip of the core of rupture concentration zone correspond with the Nakadake craters. We conclude that a strong relationship exists between the volcanic vents and fault structures in the central cones of Aso volcano.[Figure not available: see fulltext.

Glaciotectonic deformation associated with the Orient Point-Fishers Island moraine, westernmost Block Island Sound: further evidence of readvance of the Laurentide ice sheet

USGS Publications Warehouse

Poppe, Lawrence J.; Oldale, Robert N.; Foster, David S.; Smith, Shepard M.

2012-01-01

High-resolution seismic-reflection profiles collected across pro-glacial outwash deposits adjacent to the circa 18 ka b.p. Orient Point–Fishers Island end moraine segment in westernmost Block Island Sound reveal extensive deformation. A rhythmic seismic facies indicates the host outwash deposits are composed of fine-grained glaciolacustrine sediments. The deformation is variably brittle and ductile, but predominantly compressive in nature. Brittle deformation includes reverse faults and thrust faults that strike parallel to the moraine, and thrust sheets that extend from beneath the moraine. Ductile deformation includes folded sediments that overlie undisturbed deposits, showing that they are not drape features. Other seismic evidence for compression along the ice front consists of undisturbed glaciolacustrine strata that dip back toward and underneath the moraine, and angular unconformities on the sea floor where deformed sediments extend above the surrounding undisturbed correlative strata. Together, these ice-marginal glaciotectonic features indicate that the Orient Point–Fishers Island moraine marks a significant readvance of the Laurentide ice sheet, consistent with existing knowledge for neighboring coeval moraines, and not simply a stillstand as previously reported.

On Delamination Toughening of a 14YWT Nanostructured Ferritic Alloy

DOE PAGES

Alam, M.E.; Pal, S.; Maloy, Stuart Andrew; ...

2017-06-22

The FCRD NFA-1 is a high strength, irradiation tolerant nanostructured ferritic alloy (NFA) produced by ball milling argon atomized Fe-14Cr-3W-0.35Ti-0.25Y (wt.%) and FeO powders, followed by hot extrusion at 850 °C, and subsequent annealing and cross-rolling at 1000 °C. The microstructure of the resulting ≈10 mm thick NFA-1 plate is dominated by ultrafine sub-micron pancake shaped grains, and a large population of microcracks lying on planes parallel to the plate faces. Pre-cracked fracture toughness tests in four different orientations (L-T, T-L, L-S and T-S) show stable crack growth by ductile tearing, with peak load K Jc from ≈ 88 tomore » 154 MPa√m at ambient temperature. Stable crack tearing persists down to ≈ -175 °C and is accompanied by extensive delamination due to the propagation of the microcracks. Depending on the specimen orientation, this unusual toughening mechanism is either due to a reduction of crack tip stresses in thin ligaments formed by the delaminations (L-T and T-L), or 90° deflection of cracks initially running normal to the delaminations (L-S and T-S), thereby suppressing cleavage in both cases. Lastly, understanding the fracture processes in NFA-1 is also important to its irradiation tolerance in nuclear service as well as its fabricability in making defect-free components such as thin-walled tubing.« less

Damage and Shaking Intensity in the M5.7 Canyondam Earthquake

NASA Astrophysics Data System (ADS)

Boatwright, J.; Chapman, K.; Gold, M. B.; Hardebeck, J. L.

2013-12-01

An M5.7 earthquake occurred southeast of Lake Almanor, CA, at 8:47 PM on May 23, 2013. Double-difference relocations of the main shock and aftershocks indicate that the earthquake nucleated at 11 km depth and ruptured up dip on a fault striking 292° and dipping 70° to the northeast. The earthquake cracked foundations, broke chimneys, and ruptured plumbing around Lake Almanor. We canvassed communities around the lake and to the south and east for earthquake damage, adding reports from our interviews to the geocoded 'Did You Feel It?' reports and to a set of damage reports collected by the Plumas County Office of Emergency Services. Three communities suffered significant damage. In Lake Almanor West, 14 km and 290° from the hypocenter, one wood-frame house was shifted on its foundation, the cripple wall of another house was racked, and water and gas pipes in five houses were ruptured. This damage indicates the shaking approached MMI 8. In Lake Almanor Country Club, 10 km and 310° from the hypocenter, more than 40 chimneys were cracked, broken, or collapsed, a coupling for the municipal water tank was ruptured, and a 200-foot long fissure opened on a slope facing the lake. This damage indicates shaking between MMI 7 and MMI 8, consistent with the accelerograph recording of PGA = 38% g and PGV = 30 cm/s at the Fire Station in Lake Almanor Country Club. This CSMIP station and a PG&E station on the crest of the Butt Valley Dam obtained the only recordings within 50 km of the epicenter. In Hamilton Branch, 10 km and 345° from the hypocenter, a foundation of a wood-frame house was damaged, and 14 chimneys and a water pipe were broken, indicative of MMI 7 shaking. All three communities are underlain by Tertiary and Quaternary basalts. The communities of Chester, Westwood, and Greenville were less damaged, suffering cracked drywall, broken windows, and objects thrown from shelves. The intensities in the three most strongly damaged communities increase as the azimuth from the source approaches the fault strike. This damage pattern could be caused by rupture directivity if the earthquake or the strongest sub-event of the earthquake ruptured up dip and to the west.

Effects induced by an earthquake on its fault plane:a boundary element study

NASA Astrophysics Data System (ADS)

Bonafede, Maurizio; Neri, Andrea

2000-04-01

Mechanical effects left by a model earthquake on its fault plane, in the post-seismic phase, are investigated employing the `displacement discontinuity method'. Simple crack models, characterized by the release of a constant, unidirectional shear traction are investigated first. Both slip components-parallel and normal to the traction direction-are found to be non-vanishing and to depend on fault depth, dip, aspect ratio and fault plane geometry. The rake of the slip vector is similarly found to depend on depth and dip. The fault plane is found to suffer some small rotation and bending, which may be responsible for the indentation of a transform tectonic margin, particularly if cumulative effects are considered. Very significant normal stress components are left over the shallow portion of the fault surface after an earthquake: these are tensile for thrust faults, compressive for normal faults and are typically comparable in size to the stress drop. These normal stresses can easily be computed for more realistic seismic source models, in which a variable slip is assigned; normal stresses are induced in these cases too, and positive shear stresses may even be induced on the fault plane in regions of high slip gradient. Several observations can be explained from the present model: low-dip thrust faults and high-dip normal faults are found to be facilitated, according to the Coulomb failure criterion, in repetitive earthquake cycles; the shape of dip-slip faults near the surface is predicted to be upward-concave; and the shallower aftershock activity generally found in the hanging block of a thrust event can be explained by `unclamping' mechanisms.

Neotectonic reactivation of shear zones and implications for faulting style and geometry in the continental margin of NE Brazil

NASA Astrophysics Data System (ADS)

Bezerra, F. H. R.; Rossetti, D. F.; Oliveira, R. G.; Medeiros, W. E.; Neves, B. B. Brito; Balsamo, F.; Nogueira, F. C. C.; Dantas, E. L.; Andrades Filho, C.; Góes, A. M.

2014-02-01

The eastern continental margin of South America comprises a series of rift basins developed during the breakup of Pangea in the Jurassic-Cretaceous. We integrated high resolution aeromagnetic, structural and stratigraphic data in order to evaluate the role of reactivation of ductile, Neoproterozoic shear zones in the deposition and deformation of post-rift sedimentary deposits in one of these basins, the Paraíba Basin in northeastern Brazil. This basin corresponds to the last part of the South American continent to be separated from Africa during the Pangea breakup. Sediment deposition in this basin occurred in the Albian-Maastrichtian, Eocene-Miocene, and in the late Quaternary. However, our investigation concentrates on the Miocene-Quaternary, which we consider the neotectonic period because it encompasses the last stress field. This consisted of an E-W-oriented compression and a N-S-oriented extension. The basement of the basin forms a slightly seaward-tilted ramp capped by a late Cretaceous to Quaternary sedimentary cover ~ 100-400 m thick. Aeromagnetic lineaments mark the major steeply-dipping, ductile E-W- to NE-striking shear zones in this basement. The ductile shear zones mainly reactivated as strike-slip, normal and oblique-slip faults, resulting in a series of Miocene-Quaternary depocenters controlled by NE-, E-W-, and a few NW-striking faults. Faulting produced subsidence and uplift that are largely responsible for the present-day morphology of the valleys and tablelands in this margin. We conclude that Precambrian shear zone reactivation controlled geometry and orientation, as well as deformation of sedimentary deposits, until the Neogene-Quaternary.

Kinematic evolution of southern Hellenides (western Crete, Greece)

NASA Astrophysics Data System (ADS)

Chatzaras, V.; Xypolias, P.; Kokkalas, S.; Koukouvelas, I. K.

2010-05-01

Combined kinematic, structural and paleostress analyses were performed to reevaluate the tectonic evolution of the southern Hellenides in western Crete. Our work shows that the structural architecture of the study area was mainly established by two contractional deformation phases. SSW-directed thrusting from Oligocene to lower Miocene times (D1 phase) lead to brittle stacking of the upper thrust sheets and concomitant ductile exhumation-related imbrication of the lower HP tectonic units (Phyllite-Quartzite (PQ), Tripali and Plattenkalk units). Kinematic analysis in the PQ unit reveals a main southward ductile transport followed by late bulk coaxial deformation. The PQ unit rocks comprise the body of a crustal scale shear zone confined at its base by a major ductile thrust and in accordance with the proposed models we suggest that the exhumation process of the PQ unit involved S-directed ductile extrusion. Structural trends of ductile D1 thrusts define a salient bounded to the east by a NE-trending transverse zone situated in the western margin of the Lefka Ori window. At the eastern limb of the salient, the trajectories of L1 stretching lineation formed on a gently dipping S1 foliation in the PQ unit, show a clockwise rotation with proximity to the transverse zone. This suggests that the latter acted as an oblique buttress against the southward extruding PQ unit rocks causing their lateral escape. D2 phase was governed by regional NNW to NNE compression and involved significant folding and out-of-sequence with respect to D1 thrusting. The early D2a phase is related to the brittle-stage of exhumation of the HP-units and spans from middle to upper Miocene. D2a deformation involved thrust-related folding, tectonic imbrication and the formation of a middle Miocene thrust-top basin. The F2a folds are characterized by a predominant S(SE)-vergence and show a pronounced curvature of their hinge orientations from a regional E-W to a local NE-SW trend, the latter only present at the eastern limb of the salient. In the transverse zone, combined forward-directed imbricate thrusting and backthrusting lead to the development of a major pop-up structure and a triangle zone. Moreover, the trend of compression axes at the salient's eastern limb are deflected from the regional NNE to NNW orientation to a local NW orientation perpendicular to the transverse zone. These findings suggest that the transverse zone should have served as an oblique ramp to the southward transport of HP-rocks, while the steep dip of the ramp may has impeded displacement of the PQ unit rocks up the ramp acting as a buttress to their foreland propagation. The late D2b phase lasted from upper Miocene to Pleistocene and involved SW-directed thrust-related folding with synchronous sinistral strike-slip faulting and NE-striking normal faulting causing extension parallel to F2b fold hinges. The D2b-related paleostress field is characterized by local NE compression and NW extension orientations defining a transpressive to pure extensive regime. Where these coexist, the normal faults related to tension cut all previous structures suggesting that the extension postdates compression. This could possibly be attributed to a relaxation of the NE compression, which progressively evolved to the NW extension. The described kinematic evolution of southern Hellenides in western Crete reveals that the NE-trending transverse zone, which is possibly aligned with an inherited rift-related Mesozoic fault system, exerted significant control on the deformation pattern at progressively shallower structural levels within the crust.

Rheology and stress in subduction zones around the aseismic/seismic transition

NASA Astrophysics Data System (ADS)

Platt, John P.; Xia, Haoran; Schmidt, William Lamborn

2018-12-01

Subduction channels are commonly occupied by deformed and metamorphosed basaltic rocks, together with clastic and pelagic sediments, which form a zone up to several kilometers thick to depths of at least 40 km. At temperatures above 350 °C (corresponding to depths of > 25-35 km), the subduction zone undergoes a transition to aseismic behavior, and much of the relative motion is accommodated by ductile deformation in the subduction channel. Microstructures in metagreywacke suggest deformation occurs mainly by solution-redeposition creep in quartz. Interlayered metachert shows evidence for dislocation creep at relatively low stresses (8-13 MPa shear stress). Metachert is likely to be somewhat stronger than metagreywacke, so this value may be an upper limit for the shear stress in the channel as a whole. Metabasaltic rocks deform mainly by transformation-assisted diffusional creep during low-temperature metamorphism and, when dry, are somewhat stronger than metachert. Quartz flow laws for dislocation and solution-redeposition creep suggest strain rates of 10-12 s-1 at 500 °C and 10 MPa shear stress: this is sufficient to accommodate a 100 mm/yr. convergence rate within a 1 km wide ductile shear zone. The up-dip transition into the seismic zone occurs through a region where deformation is still distributed over a thickness of several kilometers, but occurs by a combination of microfolding, dilational microcracking, and solution-redeposition creep. This process requires a high fluid flux, released by dehydration reactions down-dip, and produces a highly differentiated deformational fabric with alternating millimeter-scale quartz and phyllosilicate-rich bands, and very abundant quartz veins. Bursts of dilational microcracking in zones 100-200 m thick may cause cyclic fluctuations in fluid pressure and may be associated with episodic tremor and slow slip events. Shear stress estimates from dislocation creep microstructures in dynamically recrystallized metachert are 10 MPa. [Figure not available: see fulltext.

The Microstructure Evolution of Dual-Phase Pipeline Steel with Plastic Deformation at Different Strain Rates

NASA Astrophysics Data System (ADS)

Ji, L. K.; Xu, T.; Zhang, J. M.; Wang, H. T.; Tong, M. X.; Zhu, R. H.; Zhou, G. S.

2017-07-01

Tensile properties of the high-deformability dual-phase ferrite-bainite X70 pipeline steel have been investigated at room temperature under the strain rates of 2.5 × 10-5, 1.25 × 10-4, 2.5 × 10-3, and 1.25 × 10-2 s-1. The microstructures at different amount of plastic deformation were examined by using scanning and transmission electron microscopy. Generally, the ductility of typical body-centered cubic steels is reduced when its stain rate increases. However, we observed a different ductility dependence on strain rates in the dual-phase X70 pipeline steel. The uniform elongation (UEL%) and elongation to fracture (EL%) at the strain rate of 2.5 × 10-3 s-1 increase about 54 and 74%, respectively, compared to those at 2.5 × 10-5 s-1. The UEL% and EL% reach to their maximum at the strain rate of 2.5 × 10-3 s-1. This phenomenon was explained by the observed grain structures and dislocation configurations. Whether or not the ductility can be enhanced with increasing strain rates depends on the competition between the homogenization of plastic deformation among the microconstituents (ultra-fine ferrite grains, relatively coarse ferrite grains as well as bainite) and the progress of cracks formed as a consequence of localized inconsistent plastic deformation.

The influence of normal fault geometry on porous sandstone deformation: Insights from mechanical models into conditions leading to Coulomb failure and shear-enhanced compaction

NASA Astrophysics Data System (ADS)

Allison, K.; Reinen, L. A.

2011-12-01

Slip on non-planar faults produces stress perturbations in the surrounding host rock that can yield secondary faults at a scale too small to be resolved on seismic surveys. Porosity changes during failure may affect the ability of the rock to transmit fluids through dilatant cracking or, in porous rocks, shear-enhanced compaction (i.e., cataclastic flow). Modeling the mechanical behavior of the host rock in response to slip on non-planar faults can yield insights into the role of fault geometry on regions of enhanced or inhibited fluid flow. To evaluate the effect of normal fault geometry on deformation in porous sandstones, we model the system as a linear elastic, homogeneous, whole or half space using the boundary-element modeling program Poly3D. We consider conditions leading to secondary deformation using the maximum Coulomb shear stress (MCSS) as an index of brittle deformation and proximity to an elliptical yield envelope (Y), determined experimentally for porous sandstone (Baud et al., JGR, 2006), for cataclastic flow. We model rectangular faults consisting of two segments: an upper leg with a constant dip of 60° and a lower leg with dips ranging 15-85°. We explore far-field stress models of constant and gradient uniaxial strain. We investigate the potential damage in the host rock in two ways: [1] the size of the damage zone, and [2] regions of enhanced deformation indicated by elevated MCSS or Y. Preliminary results indicate that, along a vertical transect passing through the fault kink, [1] the size of the damage zone increases in the footwall with increasing lower leg dip and remains constant in the hanging wall. [2] In the footwall, the amount of deformation does not change as a function of lower leg dip in constant stress models; in gradient stress models, both MCSS and Y increase with dip. In the hanging wall, Y decreases with increasing lower leg dip for both constant and gradient stress models. In contrast, MCSS increases: as lower leg dip increases for constant stress models, and as the difference between lower leg dip and 60° increases for gradient stress models. These preliminary results indicate that the dip of the lower fault segment significantly affects the amount and style of deformation in the host rock.

Effects of electropolishing surface treatment on the cyclic fatigue resistance of BioRace nickel-titanium rotary instruments.

PubMed

Lopes, Hélio P; Elias, Carlos N; Vieira, Victor T L; Moreira, Edson J L; Marques, Raquel V L; de Oliveira, Julio C Machado; Debelian, Gilberto; Siqueira, José F

2010-10-01

This study evaluated the influence of electropolishing surface treatment on the number of cycles to fracture of BioRace rotary nickel-titanium endodontic instruments. BioRace size BR5C instruments with or without electropolishing surface treatment were used in an artificial curved canal under rotational speed of 300 rpm until fracture. Fractured surfaces and the helical shafts of fractured instruments were analyzed by scanning electron microscopy (SEM). Polished instruments displayed a significantly higher number of cycles to fracture when compared with nonpolished instruments (P < .001). Actually, the number of cycles to fracture of a polished BR5C instrument was 124% higher than that of a nonpolished instrument. SEM analysis showed that the fractured surface of both polished and nonpolished BR5C instruments had ductile morphologic characteristics. Evaluation of the separated fragments after cyclic fatigue testing showed the presence of microcracks near the fracture surface. Polished instruments exhibited fine cracks that assumed an irregular path (zigzag crack pattern), whereas nonpolished instruments showed cracks running along the machining grooves. Electropolishing surface treatment of BioRace endodontic instruments significantly increased the cyclic fatigue resistance. Copyright © 2010 American Association of Endodontists. Published by Elsevier Inc. All rights reserved.

Cracking characteristics of alloy 690 in thiosulfate containing chloride solution

DOE Office of Scientific and Technical Information (OSTI.GOV)

Huang, H.H.; Tsai, W.T.

1999-07-01

The cracking characteristics of Alloy 690 in deaerated 1wt% NaCl solution with different Na{sub 2}S{sub 2}O{sub 2} concentrations, namely 0.01, 0.1, 0.2 and 0.5 M, at controlled anodic potentials was investigated by using slow strain rate testing (SSRT) with a strain rate of 1 x 10{sup {minus}6} s{sup {minus}1}. The results showed that the ultimate tensile strength and the ductility increased with increasing the concentration of Na{sub 2}S{sub 2}O{sub 3} at the same anodic potential, but decreased with increasing potential at a fixed concentration of Na{sub 2}S{sub 2}O{sub 3}. Pitting corrosion could occur on Alloy 690 in 1wt% NaCl solutionmore » with the concentration of Na{sub 2}S{sub 2}O{sub 3} {le} 0.1 M, depending on the potential. The susceptibilities of Alloy 690 to pitting corrosion and environmentally-assisted cracking in 1wt% NaCl solution were inhibited with the concentration of Na{sub 2}S{sub 2}O{sub 3} {ge} 0.2M, regardless of the potential.« less

Concrete Materials with Ultra-High Damage Resistance and Self- Sensing Capacity for Extended Nuclear Fuel Storage Systems

DOE Office of Scientific and Technical Information (OSTI.GOV)

Li, Mo; Nakshatrala, Kalyana; William, Kasper

The objective of this project is to develop a new class of multifunctional concrete materials (MSCs) for extended spent nuclear fuel (SNF) storage systems, which combine ultra-high damage resistance through strain-hardening behavior with distributed multi-dimensional damage self-sensing capacity. The beauty of multifunctional concrete materials is two-fold: First, it serves as a major material component for the SNF pool, dry cask shielding and foundation pad with greatly improved resistance to cracking, reinforcement corrosion, and other common deterioration mechanisms under service conditions, and prevention from fracture failure under extreme events (e.g. impact, earthquake). This will be achieved by designing multiple levels ofmore » protection mechanisms into the material (i.e., ultrahigh ductility that provides thousands of times greater fracture energy than concrete and normal fiber reinforced concrete; intrinsic cracking control, electrochemical properties modification, reduced chemical and radionuclide transport properties, and crack-healing properties). Second, it offers capacity for distributed and direct sensing of cracking, strain, and corrosion wherever the material is located. This will be achieved by establishing the changes in electrical properties due to mechanical and electrochemical stimulus. The project will combine nano-, micro- and composite technologies, computational mechanics, durability characterization, and structural health monitoring methods, to realize new MSCs for very long-term (greater than 120 years) SNF storage systems.« less

A small punch test technique for characterizing the elastic modulus and fracture behavior of PMMA bone cement used in total joint replacement.

PubMed

Giddings, V L; Kurtz, S M; Jewett, C W; Foulds, J R; Edidin, A A

2001-07-01

Polymethylmethacrylate (PMMA) bone cement is used in total joint replacements to anchor implants to the underlying bone. Establishing and maintaining the integrity of bone cement is thus of critical importance to the long-term outcome of joint replacement surgery. The goal of the present study was to evaluate the suitability of a novel testing technique, the small punch or miniaturized disk bend test, to characterize the elastic modulus and fracture behavior of PMMA. We investigated the hypothesis that the crack initiation behavior of PMMA during the small punch test was sensitive to the test temperature. Miniature disk-shaped specimens, 0.5 mm thick and 6.4 mm in diameter, were prepared from PMMA and Simplex-P bone cement according to manufacturers' instructions. Testing was conducted at ambient and body temperatures, and the effect of test temperature on the elastic modulus and fracture behavior was statistically evaluated using analysis of variance. For both PMMA materials, the test temperature had a significant effect on elastic modulus and crack initiation behavior. At body temperature, the specimens exhibited "ductile" crack initiation, whereas at room temperature "brittle" crack initiation was observed. The small punch test was found to be a sensitive and repeatable test method for evaluating the mechanical behavior of PMMA. In light of the results of this study, future small punch testing should be conducted at body temperature.

Widespread fatigue damage monitoring: Issues and concerns

NASA Technical Reports Server (NTRS)

Swift, T.

1994-01-01

This paper is intended to illustrate the considerable effect that small in-service undetectable multi-site-damage (MSD) can have on the residual strength capability of aging aircraft structures. In general, very few people in the industry believe that tiny cracks of undetectable size are a problem because they know that many aircraft have been able to survive much larger damage. In fact they have been certified for this large damage capability. However, this is not the issue. The real issue is the effect the tiny cracks, at multiple sites, have on the large damage capability which the industry has become accustomed to expect and which the aircraft have been certified to sustain. The concern is that this message does not appear to be fully understood by many people outside the fracture community. The prime purpose of this paper, therefore, has been to convey this message by describing in simple terms the net section yielding phenomenon in ductile materials which causes loss in lead crack residual strength in the presence of MSD. The explanation continues with a number of examples on complex stiffened structures, using the results of previous finite element analyses, which illustrate that the effect of MSD is extremely sensitive to structural configuration. It is hoped that those members of the aviation community who believe that tiny cracks are not a problem will read this paper very carefully.

Effect of temperature and dissolved oxygen on stress corrosion cracking behavior of P92 ferritic-martensitic steel in supercritical water environment

NASA Astrophysics Data System (ADS)

Zhang, Z.; Hu, Z. F.; Zhang, L. F.; Chen, K.; Singh, P. M.

2018-01-01

The effect of temperature and dissolved oxygen (DO) on stress corrosion cracking (SCC) of P92 martensitic steel in supercritical water (SCW) was investigated using slow strain rate test (SSRT) and fractography analysis. The SSRT was carried out at temperatures of 400, 500, 600 °C in deaerated supercritical water and at DO contents of 0, 200, 500 ppb at the temperature of 600 °C, respectively. The results of SSRT show that the decrease of ductility at the temperature of 400 °C may be related to the dynamic strain aging (DSA) of P92 steel. The degradation of the mechanical properties in SCW is the joint effect of temperature and SCC. Compared with the effect of temperature, DO in SCW has no significant effect on the SCC susceptibility of P92 steel. The observation of oxide layer shows that large numbers of pores are nucleated in the oxide layer, which is related to vacancy accumulation and hydrogen generated in the oxide layer. Under the combined action of the growth stress and tensile stress, micro cracks, nucleated from the pores in the oxide layer, are easily propagated intergranularly outward to the surface of specimen, and fewer cracks can extend inward along the intrinsic pores to the inner oxide/metal interface, which is the reason for the exfoliation of oxide films.

Experimental Investigation on High-Cycle Fatigue of Inconel 625 Superalloy Brazed Joints

NASA Astrophysics Data System (ADS)

Chen, Jianqiang; Demers, Vincent; Turner, Daniel P.; Bocher, Philippe

2018-04-01

The high-cycle fatigue performance and crack growth pattern of transient liquid phase-brazed joints in a nickel-based superalloy Inconel 625 were studied. Assemblies with different geometries and types of overlaps were vacuum-brazed using the brazing paste Palnicro-36M in conditions such as to generate eutectic-free joints. This optimal microstructure provides the brazed assemblies with static mechanical strength corresponding to that of the base metal. However, eutectic micro-constituents were observed in the fillet region of the brazed assembly due to an incomplete isothermal solidification within this large volume of filler metal. The fatigue performance increased significantly with the overlap distance for single-lap joints, and the best performance was found for double-lap joints. It was demonstrated that these apparent changes in fatigue properties according to the specimen geometry can be rationalized when looking at the fatigue data as a function of the local stress state at the fillet radii. Fatigue cracks were nucleated from brittle eutectic phases located at the surface of the fillet region. Their propagation occurred through the bimodal microstructure of fillet and the diffusion region to reach the base metal. High levels of crack path tortuosity were observed, suggesting that the ductile phases found in the microstructure may act as a potential crack stopper. The fillet region must be considered as the critical region of a brazed assembly for fatigue applications.

Extent and character of early tertiary penetrative deformation, Sonora, Northwest Mexico

NASA Technical Reports Server (NTRS)

Anderson, T. H.

1985-01-01

Reconnaissance field work has led to the recognition of extensive Early Tertiary gneiss and schist which are distinguished by weakly developed to highly conspicous northeast to east-trending stretching lineation commonly accompanied by low-dipping foliation. This structural fabric has been imposed on Precambrian to Paleogene rocks. Regionally, minimum ages of deformation are based upon interpreted U-Pb isotopic ages from suites of cogenetic zircon from the Paleogene orthogneiss. Locally, the interpreted ages indicate that ductile deformation continued as late as Oligocene (Anderson and others, 1980; Silver and Anderson, 1984). The consistency of the deformational style is such that, although considerable variation in intensity exists, the fabric can be recognized and correlated in rocks away from the Paleogene orthogneiss.

A theoretical and experimental technique to measure fracture properties in viscoelastic solids

NASA Astrophysics Data System (ADS)

Freitas, Felipe Araujo Colares De

Prediction of crack growth in engineering structures is necessary for better analysis and design. However, this prediction becomes quite complex for certain materials in which the fracture behavior is both rate and path dependent. Asphaltic materials used in pavements have that intrinsic complexity in their behavior. A lot of research effort has been devoted to better understanding viscoelastic behavior and fracture in such materials. This dissertation presents a further refinement of an experimental test setup, which is significantly different from standard testing protocols, to measure viscoelastic and fracture properties of nonlinear viscoelastic solids, such as asphaltic materials. The results presented herein are primarily for experiments with asphalt, but the test procedure can be used for other viscoelastic materials as well. Even though the test is designed as a fracture test, experiments on the investigated materials have uncovered very complex phenomena prior to fracture. Viscoelasticity and micromechanics are used to explain some of the physical phenomena observed in the tests. The material behavior prior to fracture includes both viscoelastic behavior and a necking effect, which is further discussed in the appendix of the present study. The dissertation outlines a theoretical model for the prediction of tractions ahead of the crack tip. The major contribution herein lies in the development of the experimental procedure for evaluating the material parameters necessary for deploying the model in the prediction of ductile crack growth. Finally, predictions of crack growth in a double cantilever beam specimens and asphalt concrete samples are presented in order to demonstrate the power of this approach for predicting crack growth in viscoelastic media.

On the impact bending test technique for high-strength pipe steels

NASA Astrophysics Data System (ADS)

Arsenkin, A. M.; Odesskii, P. D.; Shabalov, I. P.; Likhachev, M. V.

2015-10-01

It is shown that the impact toughness (KCV-40 = 250 J/cm2) accepted for pipe steels of strength class K65 (σy ≥ 550 MPa) intended for large-diameter gas line pipes is ineffective to classify steels in fracture strength. The results obtained upon testing of specimens with a fatigue crack and additional sharp lateral grooves seem to be more effective. In energy consumption, a macrorelief with splits is found to be intermediate between ductile fracture and crystalline brittle fracture. A split formation mechanism is considered and a scheme is proposed for split formation.

Influence of Crucible Materials on High-temperature Properties of Vacuum-melted Nickel-chromium-cobalt Alloy

NASA Technical Reports Server (NTRS)

Decker, R F; Rowe, John P; Freeman, J W

1957-01-01

A study of the effect of induction-vacuum-melting procedure on the high-temperature properties of a titanium-and-aluminum-hardened nickel-base alloy revealed that a major variable was the type of ceramic used as a crucible. Reactions between the melt and magnesia or zirconia crucibles apparently increased high-temperature properties by introducing small amounts of boron or zirconium into the melts. Heats melted in alumina crucibles had relatively low rupture life and ductility at 1,600 F and cracked during hot-working as a result of deriving no boron or zirconium from the crucible.

Investigation and modeling of the elastic-plastic fracture behavior of continuous woven fabric-reinforced ceramic composites

DOE Office of Scientific and Technical Information (OSTI.GOV)

Kahl, W.K.

1997-03-01

The paper describes a study which attempted to extrapolate meaningful elastic-plastic fracture toughness data from flexure tests of a chemical vapor-infiltrated SiC/Nicalon fiber-reinforced ceramic matrix composite. Fibers in the fabricated composites were pre-coated with pyrolytic carbon to varying thicknesses. In the tests, crack length was not measured and the study employed an estimate procedure, previously used successfully for ductile metals, to derive J-R curve information. Results are presented in normalized load vs. normalized displacements and comparative J{sub Ic} behavior as a function of fiber precoating thickness.

Tidal disruption of solid bodies

NASA Technical Reports Server (NTRS)

Dobrovolskis, Anthony R.

1990-01-01

The problem of stress, strain, and breakup in solid satellites and stray bodies subject to tidal perturbations is presently addressed in view of three novel considerations. After presenting a new analytic solution for the stress tensor in a homogeneous and compressible elastic sphere, where the inclusion of compressibility alters stresses by several percent, realistic failure criteria are noted to demonstrate the general failure of such ductile bodies as iron meteoroids by plastic shear, while brittle ice bodies fail by either tensile or shear fracture. A reexamination of crack propagation after initial failure allows the diverse breakup criteria to be reconciled.

Crack Growth Simulation and Residual Strength Prediction in Airplane Fuselages

NASA Technical Reports Server (NTRS)

Chen, Chuin-Shan; Wawrzynek, Paul A.; Ingraffea, Anthony R.

1999-01-01

This is the final report for the NASA funded project entitled "Crack Growth Prediction Methodology for Multi-Site Damage." The primary objective of the project was to create a capability to simulate curvilinear fatigue crack growth and ductile tearing in aircraft fuselages subjected to widespread fatigue damage. The second objective was to validate the capability by way of comparisons to experimental results. Both objectives have been achieved and the results are detailed herein. In the first part of the report, the crack tip opening angle (CTOA) fracture criterion, obtained and correlated from coupon tests to predict fracture behavior and residual strength of built-up aircraft fuselages, is discussed. Geometrically nonlinear, elastic-plastic, thin shell finite element analyses are used to simulate stable crack growth and to predict residual strength. Both measured and predicted results of laboratory flat panel tests and full-scale fuselage panel tests show substantial reduction of residual strength due to the occurrence of multi-site damage (MSD). Detailed comparisons of n stable crack growth history, and residual strength between the predicted and experimental results are used to assess the validity of the analysis methodology. In the second part of the report, issues related to crack trajectory prediction in thin shells; an evolving methodology uses the crack turning phenomenon to improve the structural integrity of aircraft structures are discussed, A directional criterion is developed based on the maximum tangential stress theory, but taking into account the effect of T-stress and fracture toughness orthotropy. Possible extensions of the current crack growth directional criterion to handle geometrically and materially nonlinear problems are discussed. The path independent contour integral method for T-stress evaluation is derived and its accuracy is assessed using a p- and hp-version adaptive finite element method. Curvilinear crack growth is simulated in coupon tests and in full-scale fuselage panel tests. Both T-stress and fracture toughness orthotropy are found to be essential to predict the observed crack paths. The analysis methodology and software program (FRANC3D/STAGS) developed herein allows engineers to maintain aging aircraft economically while insuring continuous airworthiness. Consequently, it will improve the technology to support the safe operation of the current aircraft fleet as well as the design of more damage-tolerant aircraft for the next generation fleet.

Heat and corrosion resistant cast CF8C stainless steel with improved high temperature strength and ductility

DOEpatents

Maziasz, Philip J.; McGreevy, Tim; Pollard, Michael James; Siebenaler, Chad W.; Swindeman, Robert W.

2006-12-26

A CF8C type stainless steel alloy and articles formed therefrom containing about 18.0 weight percent to about 22.0 weight percent chromium and 11.0 weight percent to about 14.0 weight percent nickel; from about 0.05 weight percent to about 0.15 weight percent carbon; from about 2.0 weight percent to about 10.0 weight percent manganese; and from about 0.3 weight percent to about 1.5 weight percent niobium. The present alloys further include less than 0.15 weight percent sulfur which provides high temperature strength both in the matrix and at the grain boundaries without reducing ductility due to cracking along boundaries with continuous or nearly-continuous carbides. The disclosed alloys also have increased nitrogen solubility thereby enhancing strength at all temperatures because nitride precipitates or nitrogen porosity during casting are not observed. The solubility of nitrogen is dramatically enhanced by the presence of manganese, which also retains or improves the solubility of carbon thereby providing additional solid solution strengthening due to the presence of manganese and nitrogen, and combined carbon.

Heat and corrosion resistant cast CN-12 type stainless steel with improved high temperature strength and ductility

DOEpatents

Mazias, Philip J [Oak Ridge, TN; McGreevy, Tim [Morton, IL; Pollard, Michael James [East Peoria, IL; Siebenaler, Chad W [Peoria, IL; Swindeman, Robert W [Oak Ridge, TN

2007-08-14

A cast stainless steel alloy and articles formed therefrom containing about 0.5 wt. % to about 10 wt. % manganese, 0.02 wt. % to 0.50 wt. % N, and less than 0.15 wt. % sulfur provides high temperature strength both in the matrix and at the grain boundaries without reducing ductility due to cracking along boundaries with continuous or nearly-continuous carbides. Alloys of the present invention also have increased nitrogen solubility thereby enhancing strength at all temperatures because nitride precipitates or nitrogen porosity during casting are not observed. The solubility of nitrogen is dramatically enhanced by the presence of manganese, which also retains or improves the solubility of carbon thereby providing additional solid solution strengthening due to the presence of manganese and nitrogen, and combined carbon. Such solution strengthening enhances the high temperature precipitation-strengthening benefits of fine dispersions of NbC. Such solid solution effects also enhance the stability of the austenite matrix from resistance to excess sigma phase or chrome carbide formation at higher service temperatures. The presence of sulfides is substantially eliminated.

Heat and corrosion resistant cast CF8C stainless steel with improved high temperature strength and ductility

DOEpatents

Maziasz, Philip J.; McGreevy, Tim; Pollard, Michael James; Siebenaler, Chad W.; Swindeman, Robert W.

2010-08-17

A CF8C type stainless steel alloy and articles formed therefrom containing about 18.0 weight percent to about 22.0 weight percent chromium and 11.0 weight percent to about 14.0 weight percent nickel; from about 0.05 weight percent to about 0.15 weight percent carbon; from about 2.0 weight percent to about 10.0 weight percent manganese; and from about 0.3 weight percent to about 1.5 weight percent niobium. The present alloys further include less than 0.15 weight percent sulfur which provides high temperature strength both in the matrix and at the grain boundaries without reducing ductility due to cracking along boundaries with continuous or nearly-continuous carbides. The disclosed alloys also have increased nitrogen solubility thereby enhancing strength at all temperatures because nitride precipitates or nitrogen porosity during casting are not observed. The solubility of nitrogen is dramatically enhanced by the presence of manganese, which also retains or improves the solubility of carbon thereby providing additional solid solution strengthening due to the presence of manganese and nitrogen, and combined carbon.

Effect of filler metals on the mechanical properties of Inconel 625 and AISI 904L dissimilar weldments using gas tungsten arc welding

NASA Astrophysics Data System (ADS)

Senthur Prabu, S.; Devendranath Ramkumar, K.; Arivazhagan, N.

2017-11-01

In the present research work, dissimilar welding between Inconel 625 super alloy and AISI 904L super austenitic stainless steel using manual multi-pass continuous current gas tungsten arc (CCGTA) welding process employed with ERNiCrMo-4 and ERNiCrCoMo-1 fillers were performed to determine the mechanical properties and weldability. Tensile test results corroborated that the fracture had occurred at the parent metal of AISI 904L irrespective of filler used for all the trials. The presence of the macro and micro void coalescence in the fibrous matrix characterised for ductile mode of fracture. The hardness values at the weld interface of Inconel 625 side were observed to be higher for ERNiCrMo-4 filler due to the presence of strengthening elements such as W, Mo, Ni and Cr. The impact test accentuated that the weldments using ERNiCrMo-4 filler offered better impact toughness (41J) at room temperature. Bend test results showed that the weldments using these fillers exhibited good ductility without cracks.

Superplasticity in a lean Fe-Mn-Al steel.

PubMed

Han, Jeongho; Kang, Seok-Hyeon; Lee, Seung-Joon; Kawasaki, Megumi; Lee, Han-Joo; Ponge, Dirk; Raabe, Dierk; Lee, Young-Kook

2017-09-29

Superplastic alloys exhibit extremely high ductility (>300%) without cracks when tensile-strained at temperatures above half of their melting point. Superplasticity, which resembles the flow behavior of honey, is caused by grain boundary sliding in metals. Although several non-ferrous and ferrous superplastic alloys are reported, their practical applications are limited due to high material cost, low strength after forming, high deformation temperature, and complicated fabrication process. Here we introduce a new compositionally lean (Fe-6.6Mn-2.3Al, wt.%) superplastic medium Mn steel that resolves these limitations. The medium Mn steel is characterized by ultrafine grains, low material costs, simple fabrication, i.e., conventional hot and cold rolling, low deformation temperature (ca. 650 °C) and superior ductility above 1300% at 850 °C. We suggest that this ultrafine-grained medium Mn steel may accelerate the commercialization of superplastic ferrous alloys.Research in new alloy compositions and treatments may allow the increased strength of mass-produced, intricately shaped parts. Here authors introduce a superplastic medium manganese steel which has an inexpensive lean chemical composition and which is suited for conventional manufacturing processes.

Fractographic study of a thick wall pressure vessel failure

DOE Office of Scientific and Technical Information (OSTI.GOV)

Canonico, D.A.; Crouse, R.S.; Henson, T.J.

1979-01-01

The pressure vessel described in this paper is identified as Intermediate Test Vessel 1 (ITV-1) and was fabricated of SA508, Class 2 Steel. It was tested to failure at 54/sup 0/C (130/sup 0/F). The gross failure appeared to be a brittle fracture although accompanied by a measured strain of 0.9%. Seven regions of the fracture were examined in detail and the observed surfaces were compared to Charpy V-notch (C/sub v/) specimens of SA508, Class 2 steel broken at temperatures above and below the ductile to brittle transition temperature. Three samples from the vessel were taken in the region around themore » fatigue notch and four from areas well removed from the notch. All these were carefully examined both optically and by scanning electron microscopy (SEM). It was established that early crack extension was by ductile mode until a large flaw approximately 500 mm long 83 mm wide was developed. At this point the vessel could no longer contain the internal pressure and final rupture was by brittle fracture.« less

Effect of welding speed on butt joint quality of Ti-6Al-4V alloy welded using a high-power Nd:YAG laser

NASA Astrophysics Data System (ADS)

Cao, X.; Jahazi, M.

2009-11-01

Annealed Ti-6Al-4V alloy sheets with 1 and 2 mm thickness are welded using a 4 kW Nd:YAG laser system. The effects of welding speed on surface morphology and shape, welding defects, microstructure, hardness and tensile properties are investigated. Weld joints without or with minor cracks, porosity and shape defects were obtained indicating that high-power Nd:YAG laser welding is a suitable method for Ti-6Al-4V alloy. The fusion zone consists mainly of acicular α' martensite leading to an increase of approximately 20% in hardness compared with that in the base metal. The heat-affected zone consists of a mixture of α' martensite and primary α phases. Significant gradients of microstructures and hardness are obtained over the narrow heat-affected zone. The laser welded joints have similar or slightly higher joint strength but there is a significant decrease in ductility. The loss of ductility is related to the presence of micropores and aluminum oxide inclusions.

Effects of neutron irradiation on deformation behavior of nickel-base fastener alloys

DOE Office of Scientific and Technical Information (OSTI.GOV)

Bajaj, R.; Mills, W.J.; Kammenzind, B.F.

1999-07-01

This paper presents the effects of neutron irradiation on the fracture behavior and deformation microstructure of high-strength nickel-base alloy fastener materials, Alloy X-750 and Alloy 625. Alloy X-750 in the HTH condition, and Alloy 625 in the direct aged condition were irradiated to a fluence of 2.4x10{sup 20} n/cm{sup 2} at 264 C in the Advanced Test Reactor. Deformation structures at low strains were examined. It was previously shown that Alloy X-750 undergoes hardening, a significant degradation in ductility and an increase in intergranular fracture. In contrast, Alloy 625 had shown softening with a concomitant increase in ductility and transgranularmore » failure after irradiation. The deformation microstructures of the two alloys were also different. Alloy X-750 deformed by a planar slip mechanism with fine microcracks forming at the intersections of slip bands with grain boundaries. Alloy 625 showed much more homogeneous deformation with fine, closely spaced slip bands and an absence of microcracks. The mechanism(s) of irradiation assisted stress corrosion cracking (IASCC) are discussed.« less

Structure of the Castillo granite, Southwest Spain: Variscan deformation of a late Cadomian pluton

NASA Astrophysics Data System (ADS)

EguíLuz, L.; Apraiz, A.; ÁBalos, B.

1999-12-01

A geometrical reconstruction of the 500 Ma old Castillo granite pluton (SW Iberia) is completed on the basis of structural and geophysical (rock magnetism) techniques. The pluton is intrusive into latest Proterozoic-earliest Cambrian metasediments and conforms a tabular intrusion 6 km in diameter and 1.7 km thick that was emplaced at a depth of 10 km. Its magnetic fabric reveals that the strike of moderately to steeply dipping magmatic flow planes forms a high angle to the regional tectonic trends. Magnetic foliations and associated moderately to gently plunging magnetic lineations represent magmatic flow planes and directions. The internal anisotropy of the granite together with the structure shown by the country rocks attest the lateral propagation of the pluton and its latter inflation. The pluton's root zone would correspond to a likely thin, subvertical feeder structure initiated near the orientation of regional σ1 at the time of emplacement. During the Variscan orogeny the pluton was tilted and underwent localized brittle-ductile strain in relation to shear zone deformation in the footwall of a major ductile thrust. Tilting permits the observation and study of a vertical profile of the intrusion. Localized deformation caused superposition of tectonic zonations on the magmatic ones, a reactivation of the basal contact of the pluton, and dismemberment from its root. This and other granitoid plutons of similar age emplaced at a similar depth constrained the creation of crustal mechanical heterogeneity and anisotropy. This controlled the site of pluton emplacement, the nucleation of a major ductile thrust, and localization of deformation and tectonic displacements along the pluton margins during later orogenic reactivation.

Acoustic Emission Patterns and the Transition to Ductility in Sub-Micron Scale Laboratory Earthquakes

NASA Astrophysics Data System (ADS)

Ghaffari, H.; Xia, K.; Young, R.

2013-12-01

We report observation of a transition from the brittle to ductile regime in precursor events from different rock materials (Granite, Sandstone, Basalt, and Gypsum) and Polymers (PMMA, PTFE and CR-39). Acoustic emission patterns associated with sub-micron scale laboratory earthquakes are mapped into network parameter spaces (functional damage networks). The sub-classes hold nearly constant timescales, indicating dependency of the sub-phases on the mechanism governing the previous evolutionary phase, i.e., deformation and failure of asperities. Based on our findings, we propose that the signature of the non-linear elastic zone around a crack tip is mapped into the details of the evolutionary phases, supporting the formation of a strongly weak zone in the vicinity of crack tips. Moreover, we recognize sub-micron to micron ruptures with signatures of 'stiffening' in the deformation phase of acoustic-waveforms. We propose that the latter rupture fronts carry critical rupture extensions, including possible dislocations faster than the shear wave speed. Using 'template super-shear waveforms' and their network characteristics, we show that the acoustic emission signals are possible super-shear or intersonic events. Ref. [1] Ghaffari, H. O., and R. P. Young. "Acoustic-Friction Networks and the Evolution of Precursor Rupture Fronts in Laboratory Earthquakes." Nature Scientific reports 3 (2013). [2] Xia, Kaiwen, Ares J. Rosakis, and Hiroo Kanamori. "Laboratory earthquakes: The sub-Rayleigh-to-supershear rupture transition." Science 303.5665 (2004): 1859-1861. [3] Mello, M., et al. "Identifying the unique ground motion signatures of supershear earthquakes: Theory and experiments." Tectonophysics 493.3 (2010): 297-326. [4] Gumbsch, Peter, and Huajian Gao. "Dislocations faster than the speed of sound." Science 283.5404 (1999): 965-968. [5] Livne, Ariel, et al. "The near-tip fields of fast cracks." Science 327.5971 (2010): 1359-1363. [6] Rycroft, Chris H., and Eran Bouchbinder. "Fracture Toughness of Metallic Glasses: Annealing-Induced Embrittlement." Physical review letters 109.19 (2012): 194301. [7] Buehler, Markus J., Farid F. Abraham, and Huajian Gao. "Hyperelasticity governs dynamic fracture at a critical length scale." Nature 426.6963 (2003): 141-146.

Mechanical Behavior of Low Porosity Carbonate Rock: From Brittle Creep to Ductile Creep.

NASA Astrophysics Data System (ADS)

Nicolas, A.; Fortin, J.; Gueguen, Y.

2014-12-01

Mechanical compaction and associated porosity reduction play an important role in the diagenesis of porous rocks. They may also affect reservoir rocks during hydrocarbon production, as the pore pressure field is modified. This inelastic compaction can lead to subsidence, cause casing failure, trigger earthquake, or change the fluid transport properties. In addition, inelastic deformation can be time - dependent. In particular, brittle creep phenomena have been deeply investigated since the 90s, especially in sandstones. However knowledge of carbonates behavior is still insufficient. In this study, we focus on the mechanical behavior of a 14.7% porosity white Tavel (France) carbonate rock (>98% calcite). The samples were deformed in a triaxial cell at effective confining pressures ranging from 0 MPa to 85 MPa at room temperature and 70°C. Experiments were carried under dry and water saturated conditions in order to explore the role played by the pore fluids. Two types of experiments have been carried out: (1) a first series in order to investigate the rupture envelopes, and (2) a second series with creep experiments. During the experiments, elastic wave velocities (P and S) were measured to infer crack density evolution. Permeability was also measured during creep experiments. Our results show two different mechanical behaviors: (1) brittle behavior is observed at low confining pressures, whereas (2) ductile behavior is observed at higher confining pressures. During creep experiments, these two behaviors have a different signature in term of elastic wave velocities and permeability changes, due to two different mechanisms: development of micro-cracks at low confining pressures and competition between cracks and microplasticity at high confining pressure. The attached figure is a summary of 20 triaxial experiments performed on Tavel limestone under different conditions. Stress states C',C* and C*' and brittle strength are shown in the P-Q space: (a) 20°C and dry, (b) 20°C and water saturated samples, (c) 70°C dry and (d) summary of all the experiments. Three regimes of inelastic and failure modes are observed: brittle failure, shear-enhanced compaction and dilatant cataclastic flow.

Microstructure evolution and mechanical properties degradation of HPNb alloy after a five-year service

NASA Astrophysics Data System (ADS)

Guo, Jingfeng; Cao, Tieshan; Cheng, Congqian; Meng, Xianming; Zhao, Jie

2018-04-01

The microstructure and mechanical properties of ethylene cracking furnace tube (HPNb alloy) are investigated by scanning electronic microscopy (SEM), tensile tests and Charpy impact tests at room temperature, tensile tests and creep tests at high temperature in this paper. The primary carbides of HPNb alloy coarsened and formed a continuous network after a five-year service. Furthermore, a lot of fine secondary carbides precipitated in the dendrite interior. The primary carbides M7C3 and NbC transformed into M23C6 and G phase after service, respectively. The furnace tube after service exhibits higher yield strength, lower tensile strength, worse ductility and toughness than as-cast tube at room temperature. At high temperature, the tensile strength and yield strength of service tube are higher than as-cast tube, but its tensile elongation is lower. The creep strength of HPNb alloy at high temperature decreases after a five-year service. Both microstructure and mechanical properties of ethylene cracking furnace tube have deteriorated after a five-year service.

Basic thermal-mechanical properties and thermal shock, fatigue resistance of swaged + rolled potassium doped tungsten

NASA Astrophysics Data System (ADS)

Zhang, Xiaoxin; Yan, Qingzhi; Lang, Shaoting; Xia, Min; Ge, Changchun

2014-09-01

The potassium doped tungsten (W-K) grade was achieved via swaging + rolling process. The swaged + rolled W-K alloy exhibited acceptable thermal conductivity of 159.1 W/m K and ductile-to-brittle transition temperature of about 873 K while inferior mechanical properties attributed to the coarse pores and small deformation degree. Then the thermal shock, fatigue resistance of the W-K grade were characterized by an electron beam facility. Thermal shock tests were conducted at absorbed power densities varied from 0.22 to 1.1 GW/m2 in a step of 0.22 GW/m2. The cracking threshold was in the range of 0.44-0.66 GW/m2. Furthermore, recrystallization occurred in the subsurface of the specimens tested at 0.66-1.1 GW/m2 basing on the analysis of microhardness and microstructure. Thermal fatigue tests were performed at 0.44 GW/m2 up to 1000 cycles and no cracks emerged throughout the tests. Moreover, recrystallization occurred after 1000 cycles.

The role of damage-softened material behavior in the fracture of composites and adhesives

NASA Technical Reports Server (NTRS)

Ungsuwarungsri, T.; Knauss, W. G.

1986-01-01

Failure mechanisms of materials under very high strains experienced at and ahead of the crack tip such as formation, growth, and interaction of microvoids in ductile materials, microcracks in brittle solids or crazes in polymers and adhesives are represented by one-dimensional, nonlinear stress-strain relations possessing different ways by which the material loses capacity to carry load up to fracture or total separation. A double cantilever beam (DCB) type specimen is considered. The nonlinear material is confined to a thin strip between the two elastic beams loaded by a wedge. The problem is first modeled as a beam on a nonlinear foundation. The pertinent equation is solved numerically as a two-point boundary value problem for both the stationary and the quasi-stationay propagating crack. A finite element model is then used to model the problem in more detail in order to assess the adequacy of the beam model for the reduction of experimental data to determine in-situ properties of the thin interlayer.

Thermal-mechanical fatigue of high temperature structural materials

NASA Astrophysics Data System (ADS)

Renauld, Mark Leo

Experimental and analytical methods were developed to address the effect of thermal-mechanical strain cycling on high temperature structural materials under uniaxial and biaxial stress states. Two materials were used in the investigation, a nickel-base superalloy of low ductility, IN-738LC and a high ductility material, 316 stainless steel. A uniaxial life prediction model for the IN-738LC material was based on tensile hysteresis energy measured in stabilized, mid-life hysteresis loops. Hold-time effects and temperature cycling were incorporated in the hysteresis energy approach. Crack growth analysis was also included in the model to predict the number of TMF cycles to initiate and grow a fatigue crack through the coating. The nickel-base superalloy, IN-738LC, was primarily tested in out-of-phase (OP) TMF with a temperature range from 482-871sp°C (900-1600sp°F) under continuous and compressive hold-time cycling. IN-738LC fatigue specimens were coated either with an aluminide, NiCoCrAlHfSi overlay or CoNiCrAlY overlay coating on the outer surface of the specimen. Metallurgical failure analysis via optical and scanning electron microscopy, was used to characterize failure behavior of both substrate and coating materials. Type 316 SS was subjected to continuous biaxial strain cycling with an in-phase (IP) TMF loading and a temperature range from 399-621sp°C (750-1150sp°F). As a result, a biaxial TMF life prediction model was proposed on the basis of an extended isothermal fatigue model. The model incorporates a frequency effect and phase factors to assess the different damage mechanisms observed during TMF loading. The model was also applied to biaxial TMF data generated on uncoated IN-738LC.

Vacuum-Induction, Vacuum-Arc, and Air-Induction Melting of a Complex Heat-Resistant Alloy

NASA Technical Reports Server (NTRS)

Decker, R. F.; Rowe, John P.; Freeman, J. W.

1959-01-01

The relative hot-workability and creep-rupture properties at 1600 F of a complex 55Ni-20Cr-15Co-4Mo-3Ti-3Al alloy were evaluated for vacuum-induction, vacuum-arc, and air-induction melting. A limited study of the role of oxygen and nitrogen and the structural effects in the alloy associated with the melting process was carried out. The results showed that the level of boron and/or zirconium was far more influential on properties than the melting method. Vacuum melting did reduce corner cracking and improve surface during hot-rolling. It also resulted in more uniform properties within heats. The creep-rupture properties were slightly superior in vacuum heats at low boron plus zirconium or in heats with zirconium. There was little advantage at high boron levels and air heats were superior at high levels of boron plus zirconium. Vacuum heats also had fewer oxide and carbonitride inclusions although this was a function of the opportunity for separation of the inclusions from high oxygen plus nitrogen heats. The removal of phosphorous by vacuum melting was not found to be related to properties. Oxygen plus nitrogen appeared to increase ductility in creep-rupture tests suggesting that vacuum melting removes unidentified elements detrimental to ductility. Oxides and carbonitrides in themselves did not initiate microcracks. Carbonitrides in the grain boundaries of air heats did initiate microcracks. The role of microcracking from this source and as a function of oxygen and nitrogen content was not clear. Oxygen and nitrogen did intensify corner cracking during hot-rolling but were not responsible for poor surface which resulted from rolling heats melted in air.

Ductile flow by water-assisted cataclasis

NASA Astrophysics Data System (ADS)

den Brok, Bas

2003-04-01

In the presence of water otherwise brittle materials may deform macroscopically ductile by water-assisted cataclastic creep. This is possible as long as (i) solubility is high enough, so that stress-corrosion can occur, and (ii) local stress is low enough, to that fracturing remains subcritical. Water-assisted cataclastic creep (WACC) may play an important role in the middle and lower continental crust where mineral solubilities are high and stresses low. WACC is a poorly understood deformation process. Experiments were performed on very soluble brittle salts (Na-chlorate; K-alum) to study microstructure development by WACC. The experiments were carried out at room temperature and atmospheric pressure in a small see-through vessel. In this way the cataclastic deformation process could be studied "in-situ" under the microscope. Crystals were loaded in the presence of saturated salt solution. It appeared that originally straight mineral surfaces were instable when kept under stress. Grooves (or channels) slowly developed in the surface by local dissolution. These grooves behave like so-called Grinfeld instabilities. They develop because the energy of a grooved surface under stress is lower than the energy of a straight surface under stress. The grooves may deepen and turn into subcritical cracks when local stress further increases. These cracks propagate slowly. They propagate parallel to sigma1 but also at an angle and even perpendicular to sigma1, often following crystallographically controlled directions. The fractures mostly change direction while propagating, locally making turns of more than 180 degrees. Irregular fracture fragments thus develop. The fractures may migrate sideways (as with grain bounday migration) probably by solution-redeposition driven by differences in stress between both sides of the fracture. Thus the shape of the fragments changes. The size of the fracture fragments seems to be controlled by the distance of the grooves, which decreases with increasing stress.

Powder metallurgy processing and deformation characteristics of bulk multimodal nickel

DOE Office of Scientific and Technical Information (OSTI.GOV)

Farbaniec, L., E-mail: lfarban1@jhu.edu; Dirras, G., E-mail: dirras@univ-paris13.fr; Krawczynska, A.

2014-08-15

Spark plasma sintering was used to process bulk nickel samples from a blend of three powder types. The resulting multimodal microstructure was made of coarse (average size ∼ 135 μm) spherical microcrystalline entities (the core) surrounded by a fine-grained matrix (average grain size ∼ 1.5 μm) or a thick rim (the shell) distinguishable from the matrix. Tensile tests revealed yield strength of ∼ 470 MPa that was accompanied by limited ductility (∼ 2.8% plastic strain). Microstructure observation after testing showed debonding at interfaces between the matrix and the coarse entities, but in many instances, shallow dimples within the rim weremore » observed indicating local ductile events in the shell. Dislocation emission and annihilation at grain boundaries and twinning at crack tip were the main deformation mechanisms taking place within the fine-grained matrix as revealed by in-situ transmission electron microscopy. Estimation of the stress from loop's curvature and dislocation pile-up indicates that dislocation emission from grain boundaries and grain boundary overcoming largely contributes to the flow stress. - Highlights: • Bulk multi-modal Ni was processed by SPS from a powder blend. • Ultrafine-grained matrix or rim observed around spherical microcrystalline entities • Yield strength (470 MPa) and ductility (2.8% plastic strain) were measured. • Debonding was found at the matrix/microcrystalline entity interfaces. • In-situ TEM showed twinning, dislocation emission and annihilation at grain boundaries.« less

Secondary Al-Si-Mg High-pressure Die Casting Alloys with Enhanced Ductility

NASA Astrophysics Data System (ADS)

Bösch, Dominik; Pogatscher, Stefan; Hummel, Marc; Fragner, Werner; Uggowitzer, Peter J.; Göken, Mathias; Höppel, Heinz Werner

2015-03-01

Al-Si-Mg-based secondary cast alloys are attractive candidates for thin-walled high-pressure die castings for applications in the transport industry. The present study investigates the effect of manganese additions at high cooling rates on microstructure, mechanical properties, and on the dominating fracture mechanisms of alloy AlSi10Mg with an elevated iron concentration. Systematic variations of the Mn content from 0.20 to 0.85 wt pct at a constant Fe content of 0.55 wt pct illustrate the key changes in type, phase fraction, and shape of the Fe-containing intermetallic phases, and the corresponding influence on the alloy's ductility. For high-pressure die casting (HPDC), an optimal range of the Mn content between 0.40 and 0.60 wt pct, equivalent to a Mn/Fe ratio of approximately 1, has been identified. At these Mn and Fe contents, the high cooling rates obtained in HPDC result in the formation of fine and homogeneously distributed α-Al15(Fe,Mn)3Si2 phase, and crack initiation is transferred from AlFeSi intermetallics to eutectic silicon. The study interprets the microstructure-property relationship in the light of thermodynamic calculations which reveal a significant increase in undercooling of the α-Al15(Fe,Mn)3Si2 phase with increased Mn content. It concludes that the interdependence of the well-defined Mn/Fe ratio and the high cooling rate in HPDC can generate superior ductility in secondary AlSi10Mg cast alloys.

Brittle and Ductile Behavior in Deep-Seated Landslides: Learning from the Vajont Experience

NASA Astrophysics Data System (ADS)

Paronuzzi, Paolo; Bolla, Alberto; Rigo, Elia

2016-06-01

This paper analyzes the mechanical behavior of the unstable Mt. Toc slope before the 1963 catastrophic collapse, considering both the measured data (surface displacements and microseismicity) and the updated geological model of the prehistoric rockslide. From February 1960 up to 9 October 1963, the unstable mass behaved as a brittle-ductile `mechanical system,' characterized by remarkable microseismicity as well as by considerable surface displacements (up to 4-5 m). Recorded microshocks were the result of progressive rock fracturing of distinct resisting stiff parts made up of intact rock (indentations, undulations, and rock bridges). The main resisting stiff part was a large rock indentation located at the NE extremity of the unstable mass that acted as a mechanical constraint during the whole 1960-1963 period, inducing a progressive rototranslation toward the NE. This large constraint failed in autumn 1960, when an overall slope failure took place, as emphasized by the occurrence of the large perimetrical crack in the upper slope. In this circumstance, the collapse was inhibited by a reblocking phenomenon of the unstable mass that had been previously destabilized by the first reservoir filling. Progressive failure of localized intact rock parts progressively propagated westwards as a consequence of the two further filling-drawdown cycles of the reservoir (1962 and 1963). The characteristic brittle-ductile behavior of the Vajont landslide was made possible by the presence of a very thick (40-50 m) and highly deformable shear zone underlying the upper rigid rock mass (100-120 m thick).

Landslide Caused Damages in a Gallery

NASA Astrophysics Data System (ADS)

Poisel, R.; Mair am Tinkhof, K.; Preh, A.

2016-06-01

On October 5th, 2010, cracks were found in a gallery 1.8 m high and 1.4 m wide. The gallery is 100 years old, runs parallel to a valley flank and was excavated in a tectonically strongly stressed, weathered and slightly dipping sandwich of clayey shales, sandstones and marls. The cracks in the roof as well as in the invert ran parallel to the axis of the gallery. Monitoring showed that crack widths were increasing 1.5 mm per year, sidewall distances were increasing 3.5 mm per year, whereas the height of the gallery was decreasing 2.5 mm per year. After eliminating several possible causes of cracking, a landslide producing the damages had to be taken into consideration. Monitoring of the valley flank surface as well as inclinometer readings revealed that a landslide was occurring, loading the gallery lining. Most probably the landslide had been reactivated by excessive rainfall in 2009 as well as by works for the renewal of a weir in the valley bottom. As stabilization of the slope was not an option for several reasons, it was decided to replace the gallery by a new one deeper inside the slope, which will be ready for operation in 2017. Thus the old gallery has to be kept in operation till then and it was decided to reinforce the old gallery by a heavily reinforced shotcrete lining 10 cm thick. As slope displacements went on, cracks in the shotcrete lining developed with a completely different pattern: in the section where the gallery lies completely in the landslide shear zone no cracks formed until now due to heavy reinforcement, whereas in the transition sections stable ground-landslide and landslide-stable ground diagonal tension cracks in the roof due to shear by the landslide developed. Numerical models showed that cracking and spalling of the shotcrete lining would occur only after some centimetres of additional displacements of the slope, which hopefully will not occur before 2017.

A hot-cracking mitigation technique for welding high-strength aluminum alloy

DOE Office of Scientific and Technical Information (OSTI.GOV)

Yang, Y.P.; Dong, P.; Zhang, J.

2000-01-01

A hot-cracking mitigation technique for gas tungsten arc welding (GTAW) of high-strength aluminum alloy 2024 is presented. The proposed welding technique incorporates a trailing heat sink (an intense cooling source) with respect to the welding torch. The development of the mitigation technique was based on both detailed welding process simulation using advanced finite element techniques and systematic laboratory experiments. The finite element methods were used to investigate the detailed thermomechanical behavior of the weld metal that undergoes the brittle temperature range (BTR) during welding. As expected, a tensile deformation zone within the material BTR region was identified behind the weldmore » pool under conventional GTA welding process conventional GTA welding process conditions for the aluminum alloy studied. To mitigate hot cracking, the tensile zone behind the weld pool must be eliminated or reduce to a satisfactory level if the weld metal hot ductility cannot be further improved. With detailed computational modeling, it was found that by the introduction of a trailing heat sink at some distance behind the welding arc, the tensile strain rate with respect to temperature in the zone encompassing the BTR region can be significantly reduced. A series of parametric studies were also conducted to derive optimal process parameters for the trailing heat sink. The experimental results confirmed the effectiveness of the trailing heat sink technique. With a proper implementation of the trailing heat sink method, hot cracking can be completely eliminated in welding aluminum alloy 2024 (AA 2024).« less

The effect of microstructure on the tensile and fatigue behavior of Ti-22Al-23Nb in air and vacuum

NASA Astrophysics Data System (ADS)

Luetjering, Stephanie

Titanium aluminide alloys containing the ordered orthorhombic (O) phase, based on Ti2AlNb, exhibit high specific strengths at elevated temperature along with good room temperature tensile ductility and fracture toughness values. They are thus considered as potential materials for aerospace applications both in their monolithic form and as matrices in metal matrix composites. Microstructure/property relationships have been studied to a great extend with regard to tensile and creep properties. However, only little is known in the key areas of fatigue crack initiation, fatigue crack propagation and fatigue life. The main objective of this work therefore is to get a comprehensive understanding of the effects of microstructural parameters (such as volume fraction of the individual phases, their size and distribution) on the cyclic properties of O-based titanium aluminides. Furthermore, the performance of these alloys in aggressive environments, a critical issue for this alloy class, is being addressed. Tensile, isothermal fatigue, and fatigue crack growth (FCG) tests were conducted at 20°C and 540°C both in lab air and vacuum (pressure ≤ 1 x 10-6 torr) on three microstructural conditions of a representative O-based titanium alloy, Ti-22Al-23Nb. Results indicate a strong effect of microstructure on tensile and FCG properties, whereas only a slight influence of microstructure on the fatigue life is evident. The O phase contributes mainly to the material's yield stress. The tensile elongation is predominantly influenced by the beta phase volume fraction. The observed effect of microstructure on the FCG behavior is attributed to crack closure, crack front geometry and crystallographic texture. Environmental effects on the fatigue life are pronounced at elevated temperature and high applied stress amplitudes only. These conditions lead to premature crack initiation at the specimen's surface for testing in air, whereas testing in vacuum results in subsurface crack nucleation and an extended fatigue life of about two orders of magnitude. The FCG behavior is influenced by the environment at both 20°C and 540°C, proposing fatigue crack growth mechanisms enhanced by hydrogen embrittlement.

Effect of Immersion Time and Cooling Mode on the Electrochemical Behavior of Hot-Dip Galvanized Steel in Sulfuric Acid Medium

NASA Astrophysics Data System (ADS)

Lekbir, Choukri; Dahoun, Nessrine; Guetitech, Asma; Hacid, Abdenour; Ziouche, Aicha; Ouaad, Kamel; Djadoun, Amar

2017-04-01

In this work, we investigated the influence of galvanizing immersion time and cooling modes environments on the electrochemical corrosion behavior of hot-dip galvanized steel, in 1 M sulfuric acid electrolyte at room temperature using potentiodynamic polarization technique. In addition, the evolution of thickness, structure and microstructure of zinc coatings for different immersion times and two cooling modes (air and water) is characterized, respectively, by using of Elcometer scan probe, x-ray diffraction and metallography analysis. The analysis of the behavior of steel and galvanized steel, vis-a-vis corrosion, by means of corrosion characteristic parameters as anodic (β a) and cathodic (β c) Tafel slopes, corrosion potential (E corr), corrosion current density (i corr), corrosion rate (CR) and polarization resistance (R p), reveals that the galvanized steel has anticorrosion properties much better than that of steel. More the immersion time increases, more the zinc coatings thickness increases, and more these properties become better. The comparison between the two cooling modes shows that the coatings of zinc produced by hot-dip galvanization and air-cooled provides a much better protection to steel against corrosion than those cooled by quenching in water which exhibit a brittle corrosive behavior due to the presence of cracks.

Structural and morphological characterization of anatase TiO 2 coating on χ-Alumina scale fiber fabricated by sol-gel dip-coating method

NASA Astrophysics Data System (ADS)

Nguyen, Hue Thi; Miao, Lei; Tanemura, Sakae; Tanemura, Masaki; Toh, Shoichi; Kaneko, Kenji; Kawasaki, Masahiro

2004-10-01

Anatase TiO 2 coatings 0.4 μm thick have been successfully fabricated by sol-gel dip-coating process on χ-Al 2O 3 fibers 100 μm by 10 cm long with a surface fish-scale. This was achieved by adjustment of the sol-gel parameters such as molar ratio of the precursors in TiO 2-sols, dip-coating time, drying duration in air, heating processes and number of cyclical repetitions of the process. Two samples were prepared using two sols containing different molar ratios of precursors. XRD, TEM, EDS and SEM characterization confirmed: (1) the similarity of the growth of anatase-TiO 2 from two sols under the optimal sol-gel parameters, (2) that the coatings are composed of aggregated crystallites of 10-25 nm in diameter, (3) the good compositional uniformity of Ti in the fabricated anatase-TiO 2 crystallites, (4) a surface covering ratio of anatase-TiO 2 around the fiber of at least 90%, and (5) that there is a good adherence of the fabricated anatase-TiO 2 layer on alumina fiber as evidenced by the lack of cracking and peeling off traces around the boundary between the coating and the fiber.

What is an Oceanic Core Complex?

NASA Astrophysics Data System (ADS)

Schroeder, T.; Cheadle, M. J.

2007-12-01

The Mid-Atlantic Ridge (MAR) 75km north and south of the 15-20 Fracture Zone (FZ) has produced upper oceanic lithosphere composed dominantly of mantle peridotite with gabbro intrusions. In the absence of diapirism, mantle peridotite can only be exposed on the seafloor by extensional faulting, thus the sea floor geology and bathymetry provide widespread evidence for extensive low-angle faulting. However, only 3% of the seafloor in this region has the domal morphology characteristic of features that have been termed oceanic core complexes; suggesting that other processes, in addition to low-angle faulting, are responsible for the generation of domal core complexes. Most low-angle faults near the 15-20 FZ form gently dipping (10-15°), 10-15km-wide dip slopes on the flanks of 2000m relief bathymetric ridges that are up to 15-40km long (parallel to the MAR). Core recovered from ODP Leg 209 drill holes in these ridges is dominantly peridotite with small (<50m thick) gabbro intrusions. The peridotite is cut by a very high density of brittle faults dipping at both steep and gentle angles. Several holes also contain long-lived shear zones/faults in their upper reaches in which strain was localized at granulite facies, indicated by mylonitic olivine and cpx, and remained active during cooling to sub-greenschist grade, indicated by cross-cutting of progressively lower-grade syn-deformation mineral assemblages. These observations suggest that seafloor spreading is largely accommodated here by slip on low-angle faults, and that these faults are correctly termed detachment faults. Holes drilled into a domal oceanic core complex north of the 15-20 FZ during Leg 209 (ODP Site 1275) recovered dominantly gabbro and not mantle peridotite. This hole is cut by significantly fewer brittle and ductile faults than the peridotite drilled at the non-core-complex detachment fault sites. The detachment fault in the upper reaches (50m) of Site 1275 was localized at temperatures near feldspar's ductile-to-brittle transition, indicated by cataclasis with minor crystal plastic flow in plagioclase, and a lack of pervasive pure-ductile deformation. Amphibole-plagioclase thermometry in the fault yields equilibrium temperatures from 600-650°C, compared to equilibrium temperatures of 750-850°C for the gabbro outside the fault. The presence of talc- chlorite schists and cataclasites cutting the higher-temperature deformation textures indicate fault activity down- temperature from amphibolite through greenschist facies. This core-complex-bounding fault contrasts with the fault that bounds the Atlantis Bank Core Complex on the Southwest Indian Ridge (SWIR). There, the fault is 100m thick and strain was initially localized at granulite grade (>800°C) (Mehl & Hirth, 2007); significantly hotter than the Site 1275 fault. Therefore, the formation of core-complex morphology does not seem to depend on the initial faulting conditions. Both oceanic core complexes that have been drilled besides Site 1275, Atlantis Massif at 30°N (IODP Hole 1309D) on the MAR and Atlantis Bank on the SWIR (ODP Hole 735B), are also comprised dominantly of gabbro. This suggests that magma supply may be an essential requirement for core complex formation and raises the question whether all domal oceanic core complexes are cored by gabbro? We also ask whether the term 'oceanic core complex' should be restricted to these domal features and not applied to detachment-bound, non- domal, peridotite-cored ridges; or if these should be considered two sub-classes of oceanic core complexes.

Meteoric water circulation and rolling-hinge detachment faulting: Example of the Northern Snake Range core complex, Nevada

NASA Astrophysics Data System (ADS)

Gébelin, Aude; Teyssier, Christian; Heizler, Matthew T.; Andreas, Mulch

2014-05-01

The Northern Snake Range metamorphic core complex developed as a consequence of Oligo-Miocene extension of the Basin and Range Province and is bounded by an arched detachment that separates the cold, brittle upper crust from the ductile middle crust. On the western and eastern limbs of the arch, the detachment footwall displays continuous sections of muscovite-bearing quartzite and schist from which we report new microfabrics, δD values, and 40Ar/39Ar ages. Results indicate that the two limbs record distinct stages of the metamorphic and kinematic Cenozoic events, including Eocene collapse of previously overthickned crust in the west, and one main Oligo-Miocene extensional event in the east. Quartzite from the western part of the range preserves Eocene fabrics (~49-45 Ma) that developed during coaxial deformation in the presence of metamorphic fluids. In contrast, those from the east reveal a large component of non coaxial strain, Oligo-Miocene ages (27-21 Ma) and contain recrystallized muscovite grains indicating that meteoric fluids sourced at high elevation (low-δD) infiltrated the brittle-ductile transition zone during deformation. Percolation of meteoric fluids down to the mylonitic detachment footwall was made possible by the development of an east-dipping rolling-hinge detachment system that controlled the timing and location of active faulting in the brittle upper crust and therefore the pathway of fluids from the surface to the brittle-ductile transition. Oligo-Miocene upper crustal extension was accommodated by a fan-shaped fault pattern that generated shear and tension fractures and channelized surface fluids, while top-to-the-east ductile shearing and advection of hot material in the lower plate allowed the system to be progressively exhumed. As extension proceeded, brittle normal faults active in the wedge of the hanging wall gradually rotated and translated above the detachment fault where, became inactive and precluded the circulation of fluids from the surface to the lower plate. The Eocene section observed on the western limb represents an example of such a tilted block that was rotated and exhumed in the first stages of the rolling-hinge detachment activity.

Simulation of Intergranular Ductile Cracking in β Titanium Alloys Based on a Micro-Mechanical Damage Model

PubMed Central

Li, Huan; Li, Jinshan; Tang, Bin; Fan, Jiangkun; Yuan, Huang

2017-01-01

The intergranular crack propagation of the lamellar structure β titanium alloys is investigated by using a modified Gurson-type damage model. The representative microstructure of the lamellar alloy, which consists of the soft α phase layer surrounding the hard grain interiors, is generated based on an advanced Voronoi algorithm. Both the normal fracture due to void growth and the shear fracture associated with void shearing are considered for the grain boundary α layer. The individual phase properties are determined according to the experimental nanoindentation result and the macroscopic stress–strain curve from a uni-axial tensile test. The effects of the strain hardening exponent of the grain interiors and the void shearing mechanism of the grain boundary α layer on fracture toughness and the intergranular crack growth behavior are emphatically studied. The computational predictions indicate that fracture toughness can be increased with increasing the strain hardening ability of the grain interiors and void shearing can be deleterious to fracture toughness. Based on the current simulation technique, qualitative understanding of relationships between the individual phase features and the fracture toughness of the lamellar alloys can be obtained, which provides useful suggestions to the heat treatment process of the β titanium alloys. PMID:29084171

Thermo-mechanical Fatigue Failure of Thermal Barrier Coated Superalloy Specimen

NASA Astrophysics Data System (ADS)

Subramanian, Rajivgandhi; Mori, Yuzuru; Yamagishi, Satoshi; Okazaki, Masakazu

2015-09-01

Failure behavior of thermal barrier coated (TBC) Ni-based superalloy specimens were studied from the aspect of the effect of bond coat material behavior on low cycle fatigue (LCF) and thermo-mechanical fatigue (TMF) at various temperatures and under various loading conditions. Initially, monotonic tensile tests were carried out on a MCrAlY alloy bond coat material in the temperature range of 298 K to 1273 K (25 °C to 1000 °C). Special attention was paid to understand the ductile to brittle transition temperature (DBTT). Next, LCF and TMF tests were carried out on the thermal barrier coated Ni-based alloy IN738 specimen. After these tests, the specimens were sectioned to understand their failure mechanisms on the basis of DBTT of the bond coat material. Experimental results demonstrated that the LCF and TMF lives of the TBC specimen were closely related to the DBTT of the bond coat material, and also the TMF lives were different from those of LCF tests. It has also been observed that the crack density in the bond coat in the TBC specimen was significantly dependent on the test conditions. More importantly, not only the number of cracks but also the crack penetration probability into substrate were shown to be sensitive to the DBTT.

Simulation of Intergranular Ductile Cracking in β Titanium Alloys Based on a Micro-Mechanical Damage Model.

PubMed

Li, Huan; Li, Jinshan; Tang, Bin; Fan, Jiangkun; Yuan, Huang

2017-10-30

The intergranular crack propagation of the lamellar structure β titanium alloys is investigated by using a modified Gurson-type damage model. The representative microstructure of the lamellar alloy, which consists of the soft α phase layer surrounding the hard grain interiors, is generated based on an advanced Voronoi algorithm. Both the normal fracture due to void growth and the shear fracture associated with void shearing are considered for the grain boundary α layer. The individual phase properties are determined according to the experimental nanoindentation result and the macroscopic stress-strain curve from a uni-axial tensile test. The effects of the strain hardening exponent of the grain interiors and the void shearing mechanism of the grain boundary α layer on fracture toughness and the intergranular crack growth behavior are emphatically studied. The computational predictions indicate that fracture toughness can be increased with increasing the strain hardening ability of the grain interiors and void shearing can be deleterious to fracture toughness. Based on the current simulation technique, qualitative understanding of relationships between the individual phase features and the fracture toughness of the lamellar alloys can be obtained, which provides useful suggestions to the heat treatment process of the β titanium alloys.

Microstructure and Mechanical Properties of Fiber-Laser-Welded and Diode-Laser-Welded AZ31 Magnesium Alloy

NASA Astrophysics Data System (ADS)

Chowdhury, S. M.; Chen, D. L.; Bhole, S. D.; Powidajko, E.; Weckman, D. C.; Zhou, Y.

2011-07-01

The microstructures, tensile properties, strain hardening, and fatigue strength of fiber-laser-welded (FLW) and diode-laser-welded (DLW) AZ31B-H24 magnesium alloys were studied. Columnar dendrites near the fusion zone (FZ) boundary and equiaxed dendrites at the center of FZ, with divorced eutectic β-Mg17Al12 particles, were observed. The FLW joints had smaller dendrite cell sizes with a narrower FZ than the DLW joints. The heat-affected zone consisted of recrystallized grains. Although the DLW joints fractured at the center of FZ and exhibited lower yield strength (YS), ultimate tensile strength (UTS), and fatigue strength, the FLW joints failed at the fusion boundary and displayed only moderate reduction in the YS, UTS, and fatigue strength with a joint efficiency of ~91 pct. After welding, the strain rate sensitivity basically vanished, and the DLW joints exhibited higher strain-hardening capacity. Stage III hardening occurred after yielding in both base metal (BM) and welded samples. Dimple-like ductile fracture characteristics appeared in the BM, whereas some cleavage-like flat facets together with dimples and river marking were observed in the welded samples. Fatigue crack initiated from the specimen surface or near-surface defects, and crack propagation was characterized by the formation of fatigue striations along with secondary cracks.

Evolution of Microstructure and Stress Corrosion Cracking Behavior of AA2219 Plate to Ring Weld Joints in 3.5 Wt Pct NaCl Solution

NASA Astrophysics Data System (ADS)

Venugopal, A.; Narayanan, P. Ramesh; Sharma, S. C.

2016-04-01

AA2219 aluminum alloy plate (T87) and ring (T851) were joined by tungsten inert gas (TIG) welding using multi-pass welding. The mechanical properties and stress corrosion cracking (SCC) resistance of the above base metals (BMs) in different directions (L, LT, and ST) were examined. Similarly, the weld metal joined by plate to plate and plate to ring (PR) joints was evaluated. The results revealed that the mechanical properties of the ring were comparatively lower than the plate. This was found to be due to the extremely coarse grain size of the ring along with severe Cu-rich segregation along the grain boundaries when compared to the plate material. The SCC resistance of the base and weldments were found to be good and not susceptible to SCC. This was shown to be due to high values of SCC index (>0.9) and the typical ductile cracking morphology of the BM and the weld joints after SCC test in the environment (3.5 wt pct NaCl) when compared to test performed in the control environment (air). However, the corrosion resistance of the weld interface between the FZ and ring was inferior to the FZ-plate interface.

Faulting apparently related to the 1994 Northridge, California, earthquake and possible co-seismic origin of surface cracks in Potrero Canyon, Los Angeles County, California

USGS Publications Warehouse

Catchings, R.D.; Goldman, M.R.; Lee, W.H.K.; Rymer, M.J.; Ponti, D.J.

1998-01-01

Apparent southward-dipping, reverse-fault zones are imaged to depths of about 1.5 km beneath Potrero Canyon, Los Angeles County, California. Based on their orientation and projection to the surface, we suggest that the imaged fault zones are extensions of the Oak Ridge fault. Geologic mapping by others and correlations with seismicity studies suggest that the Oak Ridge fault is the causative fault of the 17 January 1994 Northridge earthquake (Northridge fault). Our seismically imaged faults may be among several faults that collectively comprise the Northridge thrust fault system. Unusually strong shaking in Potrero Canyon during the Northridge earthquake may have resulted from focusing of seismic energy or co-seismic movement along existing, related shallow-depth faults. The strong shaking produced ground-surface cracks and sand blows distributed along the length of the canyon. Seismic reflection and refraction images show that shallow-depth faults may underlie some of the observed surface cracks. The relationship between observed surface cracks and imaged faults indicates that some of the surface cracks may have developed from nontectonic alluvial movement, but others may be fault related. Immediately beneath the surface cracks, P-wave velocities are unusually low (<400 m/sec), and there are velocity anomalies consistent with a seismic reflection image of shallow faulting to depths of at least 100 m. On the basis of velocity data, we suggest that unconsolidated soils (<800 m/sec) extend to depths of about 15 to 20 m beneath our datum (<25 m below ground surface). The underlying rocks range in velocity from about 1000 to 5000 m/sec in the upper 100 m. This study illustrates the utility of high-resolution seismic imaging in assessing local and regional seismic hazards.

Brittle extension of the continental crust along a rooted system of low-angle normal faults: Colorado River extensional corridor

NASA Technical Reports Server (NTRS)

John, B. E.; Howard, K. A.

1985-01-01

A transect across the 100 km wide Colorado River extensional corridor of mid-Tertiary age shows that the upper 10 to 15 km of crystalline crust extended along an imbricate system of brittle low-angle normal faults. The faults cut gently down a section in the NE-direction of tectonic transport from a headwall breakaway in the Old Woman Mountains, California. Successively higher allochthons above a basal detachment fault are futher displaced from the headwall, some as much as tens of kilometers. Allochthonous blocks are tilted toward the headwall as evidenced by the dip of the cappoing Tertiary strata and originally horizontal Proterozoic diabase sheets. On the down-dip side of the corridor in Arizona, the faults root under the unbroken Hualapai Mountains and the Colorado Plateau. Slip on faults at all exposed levels of the crust was unidirectional. Brittle thinning above these faults affected the entire upper crust, and wholly removed it locally along the central corridor or core complex region. Isostatic uplift exposed metamorphic core complexes in the domed footwall. These data support a model that the crust in California moved out from under Arizona along an asymmetric, rooted normal-slip shear system. Ductile deformation must have accompanied mid-Tertiary crustal extension at deeper structural levels in Arizona.

Latest Cretaceous and Paleocene extension in SE California

DOE Office of Scientific and Technical Information (OSTI.GOV)

Tosdal, R.M.; Conrad, J.E.; Murphy, G.P.

1993-04-01

Two ductile deformations formed the 3.5-km-thick, south dipping American Girl shear zone in the Cargo Muchancho Mountains, SE California. The older event (D1) imprints crystalloblastic fabrics that record contractional strains at midcrustal depths in the Middle( ) and Late Jurassic. The second event (D2) is marked by superposed mylonitic fabrics that are coplanar and colinear with fabrics of D1. Small mylonitic shear zones of D2 cut undeformed rocks in the hanging wall of the American Girl shear zone. Folded sheets of Jurassic granite geneiss and kinematic indicators in mylonites indicative southward directed transport down the present dip of the foliationmore » during D2. [sup 40]Ar/[sup 39]Ar release spectrum on hornblende from undeformed upper-plate monzo-diorite (173 Ma, U-Pb zircon), about 2 km above the top of shear zone has a plateau age of 96.7[+-]0.9 Ma. In contrast, hornblende release spectra from granite gneiss about 200 m below the top of the shear zone and from hornblende gneiss about 3 km below the top of the shear zone are flat and have identical ages. Hornblende from monzodiorite at the base of the upper plate has a more complicated spectrum that is interpreted to indicate a cooling age of 60.4[+-]1.3 Ma.« less

Interface failure modes explain non-monotonic size-dependent mechanical properties in bioinspired nanolaminates.

PubMed

Song, Z Q; Ni, Y; Peng, L M; Liang, H Y; He, L H

2016-03-31

Bioinspired discontinuous nanolaminate design becomes an efficient way to mitigate the strength-ductility tradeoff in brittle materials via arresting the crack at the interface followed by controllable interface failure. The analytical solution and numerical simulation based on the nonlinear shear-lag model indicates that propagation of the interface failure can be unstable or stable when the interfacial shear stress between laminae is uniform or highly localized, respectively. A dimensionless key parameter defined by the ratio of two characteristic lengths governs the transition between the two interface-failure modes, which can explain the non-monotonic size-dependent mechanical properties observed in various laminate composites.

The metallurgy of high temperature alloys

NASA Technical Reports Server (NTRS)

Tien, J. K.; Purushothaman, S.

1976-01-01

Nickel-base, cobalt-base, and high nickel and chromium iron-base alloys are dissected, and their microstructural and chemical components are assessed with respect to the various functions expected of high temperature structural materials. These functions include the maintenance of mechanical integrity over the strain-rate spectrum from creep resistance through fatigue crack growth resistance, and such alloy stability expectations as microstructural coarsening resistance, phase instability resistance and oxidation and corrosion resistance. Special attention will be given to the perennial conflict and trade-off between strength, ductility and corrosion and oxidation resistance. The newest developments in the constitution of high temperature alloys will also be discussed, including aspects relating to materials conservation.

High volumes fly ash engineered cementitious composites with cost-effective PVA fiber

NASA Astrophysics Data System (ADS)

Yu, Dianyou; Xu, Zhichao; Liu, Yingchun

2018-03-01

A feasibility study of engineered cementitous composites (ECC) using the cost-effective PVA fiber (CEPVA-ECC) was developed based on the micromechanical design theory in order to reduce the cost of ECC. Different amounts of fly ash replacement (up to 83% replacement of cement) was utilized in CEPVA-ECC. The CEPVA-ECC using much cheaper Chinese domestic PVA fiber (1/4˜1/6 price of the imported fiber) maintained the tensile ductility characteristics (4%˜5%) with a moderate compressive strength (30˜40MPa). Moreover, the crack width was reduced with an increase of the fly ash amount.

Fracture Behavior of High-Nitrogen Austenitic Stainless Steel Under Continuous Cooling: Physical Simulation of Free-Surface Cracking of Heavy Forgings

NASA Astrophysics Data System (ADS)

Wang, Zhenhua; Xue, Hongpeng; Fu, Wantang

2018-03-01

18Mn18Cr0.6N steel was tension tested at 0.001 s-1 to fracture from 1473 K to 1363 K (1200 °C to 1090 °C, fracture temperature) at a cooling rate of 0.4 Ks-1. For comparison, specimens were tension tested at temperatures of 1473 K and 1363 K (1200 °C and 1090 °C). The microstructure near the fracture surface was examined using electron backscatter diffraction analysis. The lowest hot ductility was observed under continuous cooling and was attributed to the suppression of dynamic recrystallization nucleation.

Estimation of the notch sensitivity of a nitrided steel by acoustic emission

NASA Astrophysics Data System (ADS)

Rogachev, S. O.; Nikulin, S. A.; Khatkevich, V. M.; Ozherelkov, D. Yu.; Molyarov, A. V.

2017-10-01

The notch sensitivity of sheet corrosion-resistant 08Kh17T steel is estimated in the states before and after high-temperature (1000-1100°C) internal nitriding during tensile tests accompanied by the measurement of acoustic emission signals. A crack in the steel is shown to propagate according to a ductile mechanism is all states. As the nitrogen content increases from 0.60 to 0.85%, the ultimate tensile strength of the steel decreases by 15% in the presence of a stress concentrator and remains substantially higher than the yield strength of the sheet steel without a stress concentrator.

Stress and Pore Fluid Pressure Cycles Beneath the Seismogenic Layer Recorded by Veins

NASA Astrophysics Data System (ADS)

Nüchter, J. A.; Stöckhert, B.

2006-12-01

Metamorphic rocks approaching the crustal scale brittle-ductile transition (BDT) during exhumation are expected to become increasingly affected by short term stress fluctuations related to seismic activity in the overlying seismogenic layer, while still residing in a long-term viscous environment. The (micro-)structural record of monogenetic syntaxial quartz veins in metamorphic rocks from southern Evia, Greece, yields insight into the processes and conditions just beneath the long-term BDT at temperatures of about 300 to 350° C. The following features are characteristic: 1) The veins crosscut the foliation and all syn-metamorphic structures; 2) the veins have formed from tensile fractures, with a typical length on the order of 10-1 to 101 m; 3) some veins branch symmetrically with an aperture angle of 30°, which is interpreted to indicate high crack propagation rates similar to Raleigh wave speed; 4) the veins formed during a single sealing stage by mineral precipitation in open cavities; 5) the veins show a low aspect ratio of about 10 to 100 and a characteristic lenticular shape, controlled by distributed ductile deformation of the host rock, with vein-parallel shortening by typically less than 1 %; 6) the intensity of crystal plastic deformation in the vein quartz decreases from the vein walls towards the center; 7) fluid inclusions trapped in the vein quartz record a time series of pore fluid pressure (Pf) evolution during progressive sealing, with low Pf at the vein walls (early stage) to high Pf in the vein core (final stage). These features indicate: Opening of the fractures commenced immediately after crack arrest, controlled by ductile deformation of the host rock at temperatures between about 300 and 350° C. The crack opening rate exceeded the rate of sealing, so that the quartz crystals grew into an open cavity. For opening of cracks, the effective stress on the fracture walls must be tensile and the fluid pressure must be similar to that of the magnitude of the least principal stress Pf ≍ σ3. The evolution of Pf recorded by the fluid inclusions reflects the relaxation of stress during progressive opening and sealing of the vein. This is supported by the fact that the quartz crystals grown at the fracture walls, hence early in the opening and sealing history, record a more intense deformation compared to the crystals grown lately in the centre of the vein. The structural and microstructural record of these monogenetic veins reflects an isothermal switch from brittle failure to decelerating viscous creep. The total strain accumulated is low. The following scenario is inferred: Fracturing is proposed to be a consequence of co-seismic loading related to fault slip in the overlying upper crust. Within the underlying damage zone, fractures develop and dilation causes a drop in Pf. Subsequently, the fractures open controlled by viscous creep of the host rock with a concomitant rise in Pf during stress relaxation. Sealing of the fissures to become veins takes place continuously by precipitation of minerals from the pore fluid streaming through the evolving cavity. The lenticular monogenetic veins are therefore interpreted to record a short-term and episodic process. Such type of record of exhumed rocks provides insight into earthquake-related damage beneath the seismogenic layer and into the nature of transient crustal properties in the earthquake cycle.

Mechanical strength assessment of a drilled hole in the contralateral cortex at the end of the open wedge for high tibial osteotomy.

PubMed

Diffo Kaze, Arnaud; Maas, Stefan; Hoffmann, Alexander; Pape, Dietrich

2017-12-01

This study aimed to investigate, by means of finite element analysis, the effect of a drill hole at the end of a horizontal osteotomy to reduce the risk of lateral cortex fracture while performing an opening wedge high tibial osteotomy (OWHTO). The question was whether drilling a hole relieves stress and increases the maximum correction angle without fracture of the lateral cortex depending on the ductility of the cortical bone. Two different types of osteotomy cuts were considered; one with a drill hole (diameter 5 mm) and the other without the hole. The drill holes were located about 20 mm distally to the tibial plateau and 6 mm medially to the lateral cortex, such that the minimal thickness of the contralateral cortical bone was 5 mm. Based on finite element calculations, two approaches were used to compare the two types of osteotomy cuts considered: (1) Assessing the static strength using local stresses following the idea of the FKM-guideline, subsequently referred to as the "FKM approach" and (2) limiting the total strain during the opening of the osteotomy wedge, subsequently referred to as "strain approach". A critical opening angle leading to crack initiation in the opposite lateral cortex was determined for each approach and was defined as comparative parameter. The relation to bone aging was investigated by considering the material parameters of cortical bones from young and old subjects. The maximum equivalent (von-Mises) stress was smaller for the cases with a drill hole at the end of the osteotomy cut. The critical angle was approximately 1.5 times higher for the specimens with a drill hole compared to those without. This corresponds to an average increase of 50%. The calculated critical angle for all approaches is below 5°. The critical angle depends on the used approach, on patient's age and assumed ductility of the cortical bone. Drilling a hole at the end of the osteotomy reduces the stresses in the lateral cortex and increases the critical opening angle prior to cracking of the opposite cortex in specimen with small correction angles. But the difference from having a drill hole or not is not so significant, especially for older patients. The ductility of the cortical bone is the decisive parameter for the critical opening angle.

Innovative Structural Materials and Sections with Strain Hardening Cementitious Composites

NASA Astrophysics Data System (ADS)

Dey, Vikram

The motivation of this work is based on development of new construction products with strain hardening cementitious composites (SHCC) geared towards sustainable residential applications. The proposed research has three main objectives: automation of existing manufacturing systems for SHCC laminates; multi-level characterization of mechanical properties of fiber, matrix, interface and composites phases using servo-hydraulic and digital image correlation techniques. Structural behavior of these systems were predicted using ductility based design procedures using classical laminate theory and structural mechanics. SHCC sections are made up of thin sections of matrix with Portland cement based binder and fine aggregates impregnating continuous one-dimensional fibers in individual or bundle form or two/three dimensional woven, bonded or knitted textiles. Traditional fiber reinforced concrete (FRC) use random dispersed chopped fibers in the matrix at a low volume fractions, typically 1-2% to avoid to avoid fiber agglomeration and balling. In conventional FRC, fracture localization occurs immediately after the first crack, resulting in only minor improvement in toughness and tensile strength. However in SHCC systems, distribution of cracking throughout the specimen is facilitated by the fiber bridging mechanism. Influence of material properties of yarn, composition, geometry and weave patterns of textile in the behavior of laminated SHCC skin composites were investigated. Contribution of the cementitious matrix in the early age and long-term performance of laminated composites was studied with supplementary cementitious materials such as fly ash, silica fume, and wollastonite. A closed form model with classical laminate theory and ply discount method, coupled with a damage evolution model was utilized to simulate the non-linear tensile response of these composite materials. A constitutive material model developed earlier in the group was utilized to characterize and correlate the behavior of these structural composites under uniaxial tension and flexural loading responses. Development and use of analytical models enables optimal design for application of these materials in structural applications. Another area of immediate focus is the development of new construction products from SHCC laminates such as angles, channels, hat sections, closed sections with optimized cross sections. Sandwich composites with stress skin-cellular core concept were also developed to utilize strength and ductility of fabric reinforced skin in addition to thickness, ductility, and thermal benefits of cellular core materials. The proposed structurally efficient and durable sections promise to compete with wood and light gage steel based sections for lightweight construction and panel application.

Optical enhancement of Au doped ZrO2 thin films by sol-gel dip coating method

NASA Astrophysics Data System (ADS)

John Berlin, I.; Joy, K.

2015-01-01

Homogeneous and transparent Au doped ZrO2 thin films were prepared by sol-gel dip coating method. The films have mixed phase of tetragonal, monoclinic and face centered cubic with crack free surface. Due to the increase in Au doping concentration many-body interaction occurs between free carriers and ionized impurities causing decrease in optical band gap from 5.72 to 5.40 eV. Localized surface plasmon resonance peak of the Au doped films appeared at 610 nm. Conversion of photons to surface plasmons allows the sub-wavelength manipulation of electromagnetic radiation. Hence the prepared Au doped ZrO2 thin films can be applied in nanoscale photonic devices such as lenses, switches, waveguides etc. Moreover the photoluminescence (PL) intensity of Au doped ZrO2 thin films decrease due to decrease in the radiative recombination, life time of the excitons and suppression of grain growth of ZrO2 with increasing Au dopant.

Calculation for tensile strength and fracture toughness of granite with three kinds of grain sizes using three-point-bending test

PubMed Central

Yu, Miao; Wei, Chenhui; Niu, Leilei; Li, Shaohua; Yu, Yongjun

2018-01-01

Tensile strength and fracture toughness, important parameters of the rock for engineering applications are difficult to measure. Thus this paper selected three kinds of granite samples (grain sizes = 1.01mm, 2.12mm and 3mm), used the combined experiments of physical and numerical simulation (RFPA-DIP version) to conduct three-point-bending (3-p-b) tests with different notches and introduced the acoustic emission monitor system to analyze the fracture mechanism around the notch tips. To study the effects of grain size on the tensile strength and toughness of rock samples, a modified fracture model was established linking fictitious crack to the grain size so that the microstructure of the specimens and fictitious crack growth can be considered together. The fractal method was introduced to represent microstructure of three kinds of granites and used to determine the length of fictitious crack. It is a simple and novel method to calculate the tensile strength and fracture toughness directly. Finally, the theoretical model was verified by the comparison to the numerical experiments by calculating the nominal strength σn and maximum loads Pmax. PMID:29596422

Calculation for tensile strength and fracture toughness of granite with three kinds of grain sizes using three-point-bending test.

PubMed

Yu, Miao; Wei, Chenhui; Niu, Leilei; Li, Shaohua; Yu, Yongjun

2018-01-01

Tensile strength and fracture toughness, important parameters of the rock for engineering applications are difficult to measure. Thus this paper selected three kinds of granite samples (grain sizes = 1.01mm, 2.12mm and 3mm), used the combined experiments of physical and numerical simulation (RFPA-DIP version) to conduct three-point-bending (3-p-b) tests with different notches and introduced the acoustic emission monitor system to analyze the fracture mechanism around the notch tips. To study the effects of grain size on the tensile strength and toughness of rock samples, a modified fracture model was established linking fictitious crack to the grain size so that the microstructure of the specimens and fictitious crack growth can be considered together. The fractal method was introduced to represent microstructure of three kinds of granites and used to determine the length of fictitious crack. It is a simple and novel method to calculate the tensile strength and fracture toughness directly. Finally, the theoretical model was verified by the comparison to the numerical experiments by calculating the nominal strength σn and maximum loads Pmax.

Crack Turning and Arrest Mechanisms for Integral Structure

NASA Technical Reports Server (NTRS)

Pettit, Richard; Ingraffea, Anthony

1999-01-01

In the course of several years of research efforts to predict crack turning and flapping in aircraft fuselage structures and other problems related to crack turning, the 2nd order maximum tangential stress theory has been identified as the theory most capable of predicting the observed test results. This theory requires knowledge of a material specific characteristic length, and also a computation of the stress intensity factors and the T-stress, or second order term in the asymptotic stress field in the vicinity of the crack tip. A characteristic length, r(sub c), is proposed for ductile materials pertaining to the onset of plastic instability, as opposed to the void spacing theories espoused by previous investigators. For the plane stress case, an approximate estimate of r(sub c), is obtained from the asymptotic field for strain hardening materials given by Hutchinson, Rice and Rosengren (HRR). A previous study using of high order finite element methods to calculate T-stresses by contour integrals resulted in extremely high accuracy values obtained for selected test specimen geometries, and a theoretical error estimation parameter was defined. In the present study, it is shown that a large portion of the error in finite element computations of both K and T are systematic, and can be corrected after the initial solution if the finite element implementation utilizes a similar crack tip discretization scheme for all problems. This scheme is applied for two-dimensional problems to a both a p-version finite element code, showing that sufficiently accurate values of both K(sub I) and T can be obtained with fairly low order elements if correction is used. T-stress correction coefficients are also developed for the singular crack tip rosette utilized in the adaptive mesh finite element code FRANC2D, and shown to reduce the error in the computed T-stress significantly. Stress intensity factor correction was not attempted for FRANC2D because it employs a highly accurate quarter-point scheme to obtain stress intensity factors.

Continuous Spectrum of Crustal Structures and Spreading Processes from Volcanic Rifted Margins to Mid-Ocean Ridges

NASA Astrophysics Data System (ADS)

Karson, J. A.

2016-12-01

Structures generated by seafloor spreading in oceanic crust (and ophiolites) and thick oceanic crust of Iceland show a continuous spectrum of features that formed by similar mechanisms but at different scales. A high magma budget near the Iceland hotspot generates thick (40-25 km) mafic crust in a plate boundary zone about 50 km wide. The upper crust ( 10 km thick) is constructed by the subaxial subsidence and thickening of lavas fed by dense dike swarms over a hot, weak lower crust to produce structures analogous to seaward-dipping reflectors of volcanic rifted margins. Segmented rift zones propagate away from the hotspot creating migrating transform fault zones, microplate-like crustal blocks and rift-parallel strike-slip faults. These structures are decoupled from the underlying lower crustal gabbroic rocks that thin by along-axis flow that reduces the overall crustal thickness and smooths-out local crustal thickness variations. Spreading on mid-ocean ridges with high magma budgets have much thinner crust (10-5 km) generated at a much narrower (few km) plate boundary zone. Subaxial subsidence accommodates the thickening of the upper crust of inward-dipping lavas and outward-dipping dikes about 1-2 km thick over a hot weak lower crust. Along-axis (high-temperature ductile and magmatic) flow of lower crustal material may help account for the relatively uniform seismic thickness of oceanic crust worldwide. Spreading along even slow-spreading mid-ocean ridges near hotspots (e.g., the Reykjanes Ridge) probably have similar features that are transitional between these extremes. In all of these settings, upper crustal and lower crustal structures are decoupled near the plate boundary but eventually welded together as the crust ages and cools. Similar processes are likely to occur along volcanic rifted margins as spreading begins.

Blind Thrusting, Surface Folding, and the Development of Geological Structure in the Mw 6.3 2015 Pishan (China) Earthquake

NASA Astrophysics Data System (ADS)

Ainscoe, E. A.; Elliott, J. R.; Copley, A.; Craig, T. J.; Li, T.; Parsons, B. E.; Walker, R. T.

2017-11-01

The relationship between individual earthquakes and the longer-term growth of topography and of geological structures is not fully understood, but is key to our ability to make use of topographic and geological data sets in the contexts of seismic hazard and wider-scale tectonics. Here we investigate those relationships at an active fold-and-thrust belt in the southwest Tarim Basin, Central Asia. We use seismic waveforms and interferometric synthetic aperture radar (InSAR) to determine the fault parameters and slip distribution of the 2015 Mw6.3 Pishan earthquake—a blind, reverse-faulting event dipping toward the Tibetan Plateau. Our earthquake mechanism and location correspond closely to a fault mapped independently by seismic reflection, indicating that the earthquake was on a preexisting ramp fault over a depth range of ˜9-13 km. However, the geometry of folding in the overlying fluvial terraces cannot be fully explained by repeated coseismic slip in events such as the 2015 earthquake nor by the early postseismic motion shown in our interferograms; a key role in growth of the topography must be played by other mechanisms. The earthquake occurred at the Tarim-Tibet boundary, with the unusually low dip of 21°. We use our source models from Pishan and a 2012 event to argue that the Tarim Basin crust deforms only by brittle failure on faults whose effective coefficient of friction is ≤0.05 ± 0.025. In contrast, most of the Tibetan crust undergoes ductile deformation, with a viscosity of order 1020-1022 Pa s. This contrast in rheologies provides an explanation for the low dip of the earthquake fault plane.

Identification of modes of fracture in a 2618-T6 aluminum alloy using stereophotogrammetry

DOE Office of Scientific and Technical Information (OSTI.GOV)

Salas Zamarripa, A., E-mail: a.salaszamarripa@gmail.com; Pinna, C.; Brown, M.W.

2011-12-15

The identification and the development of a quantification technique of the modes of fracture in fatigue fracture surfaces of a 2618-T6 aluminum alloy were developed during this research. Fatigue tests at room and high temperature (230 Degree-Sign C) were carried out to be able to compare the microscopic fractographic features developed by this material under these testing conditions. The overall observations by scanning electron microscopy (SEM) of the fracture surfaces showed a mixture of transgranular and ductile intergranular fracture. The ductile intergranular fracture contribution appears to be more significant at room temperature than at 230 Degree-Sign C. A quantitative methodologymore » was developed to identify and to measure the contribution of these microscopic fractographic features. The technique consisted of a combination of stereophotogrammetry and image analysis. Stereo-pairs were randomly taken along the crack paths and were then analyzed using the profile module of MeX software. The analysis involved the 3-D surface reconstruction, the trace of primary profile lines in both vertical and horizontal directions within the stereo-pair area, the measurements of the contribution of the modes of fracture in each profile, and finally, the calculation of the average contribution in each stereo-pair. The technique results confirmed a higher contribution of ductile intergranular fracture at room temperature than at 230 Degree-Sign C. Moreover, there was no indication of a direct relationship between this contribution and the strain amplitudes range applied during the fatigue testing. - Highlights: Black-Right-Pointing-Pointer Stereophotogrammetry and image analysis as a measuring tool of modes of fracture in fatigue fracture surfaces. Black-Right-Pointing-Pointer A mixture of ductile intergranular and transgranular fracture was identified at room temperature and 230 Degree-Sign C testing. Black-Right-Pointing-Pointer Development of a quantitative methodology to obtain the percentage of modes of fracture within the fracture surface.« less

Did the Basement-Involved Main Caucasus Thrust Form during the Cenozoic Arabia-Eurasia Collision?

NASA Astrophysics Data System (ADS)

Vasey, D. A.; Cowgill, E.; Niemi, N. A.; Godoladze, T.; Javakhishvili, Z.; Skhirtladze, I.; Boichenko, G.

2017-12-01

The Greater Caucasus Mountains lie between the Black and Caspian Seas at the northern margin of the active Arabia-Eurasia collision zone. The north-dipping Main Caucasus Thrust (MCT) is commonly assumed to be a first-order structure within the range that places Paleozoic crystalline basement to the north over metasedimentary cover of inferred Mesozoic age to the south. Although most workers assume this juxtaposition occurred during Cenozoic growth of the range, the timing of ductile (quartz-plastic) shearing along the MCT remains to be established. Here, we present data to discriminate between two competing models of quartz-plastic deformation along the proposed MCT location at the basement-cover contact. In the first model, quartz-plastic deformation occurred during the Cenozoic Arabia-Eurasia collision, whereas in the second, this deformation took place during an older orogenic event, such as the Paleozoic Variscan orogeny. To test these models, we are combining field observations, microstructural investigations, and thermochronologic analyses on two 10 km-long traverses in the Republic of Georgia, separated by 200 km along strike, across the MCT. Our fieldwork and microstructural analyses along the basement-cover contact document north-dipping zones of high strain that are 100 m thick and show quartz-plastic deformation, top-to-the-south shear sense, and greenschist-facies metamorphism. Zircon (U-Th)/He (ZHe) analyses along the eastern traverse near Stepantsminda yielded latest Miocene ( 7-8 Ma) ages in both the MCT shear zone and 150 m structurally above the MCT. In contrast, along the western traverse near Nakra, a sample 300 m structurally below the MCT yielded an early Oligocene ( 31 Ma) ZHe age. These data require Cenozoic exhumation from temperatures >180° and are compatible with recent ductile shear along the MCT. However, results from biotite and muscovite 40Ar/39Ar analyses in progress are needed to confirm this hypothesis. The MCT appears to have exhumed rocks from crustal depths of at least 6 km since the Oligocene and may be a key first-order structure in the Arabia-Eurasia collision.

Postseismic deformation following the 2015 Mw 7.8 Gorkha earthquake and the distribution of brittle and ductile crustal processes beneath Nepal

NASA Astrophysics Data System (ADS)

Moore, J. D. P.; Barbot, S.; Peng, D.; Yu, H.; Qiu, Q.; Wang, T.; Masuti, S.; Dauwels, J.; Lindsey, E. O.; Tang, C. H.; Feng, L.; Wei, S.; Hsu, Y. J.; Nanjundiah, P.; Lambert, V.; Antoine, S.

2017-12-01

Studies of geodetic data across the earthquake cycle indicate that a wide range of mechanisms contribute to cycles of stress buildup and relaxation. Both on-fault rate and state friction and off-fault rheologies can contribute to the observed deformation; in particular, during the postseismic transient phase of the earthquake cycle. We present a novel approach to simulate on-fault and off-fault deformation simultaneously using analytical Green's functions for distributed deformation at depth [Barbot, Moore and Lambert., 2017] and surface tractions, within an integral framework [Lambert & Barbot, 2016]. This allows us to jointly explore dynamic frictional properties on the fault, and the plastic properties of the bulk rocks (including grain size and water distribution) in the lower crust with low computational cost, whilst taking into account contributions from topography and a surface approximation for gravity. These displacement and stress Green's functions can be used for both forward and inverse modelling of distributed shear, where the calculated strain-rates can be converted to effective viscosities. Here, we draw insight from the postseismic geodetic observations following the 2015 Mw 7.8 Gorkha earthquake. We forward model afterslip using rate and state friction on the megathrust geometry with the two ramp-décollement system presented by Hubbard et al., (2016) and viscoelastic relaxation using recent experimentally derived flow laws with transient rheology and the thermal structure from Cattin et al. (2001). Multivariate posterior probability density functions for model parameters are generated by incorporating the forward model evaluation and comparison to geodetic observations into a Gaussian copula framework. In particular, we find that no afterslip occurred on the up-dip portion of the fault beneath Kathmandu. A combination of viscoelastic relaxation and down-dip afterslip is required to fit the data, taking into account the bi-directional coupling between the two processes. Finally, the inclusion of topographic corrections can modify the modelled deformation field by around 10%. The postseismic deformation brings new insights into the distribution of brittle and ductile crustal processes beneath Nepal, with serious implications for future seismic hazard at Kathmandu.

Monolithic Pellets, Composites and Thick Films of Hydroxyapatite: Correlation of Mechanical Properties with Microstructure.

NASA Astrophysics Data System (ADS)

Wang, Pauchiu Either

Hydroxyapatite Ca_{10}(PO _4)_6(OH)_2 (abbreviated as HA) has great biocompatibility. Poor mechanical properties of HA implants and decomposition of HA during processing are the major obstacles for widespread uses of HA. In the present thesis we have attempted to understand the sintering behavior of monolithic HA and metal-reinforced HA-matrix composites, and the mechanism of formation of HA coating in the solutions at the normal temperature. The powders of two calcium phosphates, namely hydroxyapatite and dicalcium phosphate (DCP: chemical formula Ca_2P_2O_7), were sintered at various temperatures and in various environments. The density, flexural strength and knoop hardness of both phosphates sintered in air for 4 h initially increased with the sintering temperature, reaching maxima at around 1000-1150 ^circC, and then decreased due to decomposition. To reduce dehydroxylation, HA powder was sintered in moisture at various temperatures up to 1350^circ C and X-ray diffraction study did not indicate any decomposition at the highest sintering temperature. It is seen that dehydroxylation did not hinder sintering, but decomposition obstructed sintering of both HA and DCP. Ductile-phase reinforcement of hydroxyapatite was achieved by addition of silver particulates (5-30 vol.%) in HA powder compacts. A composite made by sintering 10 vol.% Ag and balance HA at 1200^circ C for 1 h in air had flexural strength of 75 +/- 7 MPa, which was almost double that of pure HA sintered under an identical condition. Silver in the composite melted during sintering, but due to poor wetting, did not spread in between HA particles. The increase in the flexural strength of the composites was thought to be due to crack-bridging and crack-arrest by silver inclusions. Thick films (several μm) of hydroxyapatite were deposited on silicon single crystal placed in close proximity to a plate of apatite- and wollastonite -containing glass and dipped into a simulated body fluid (SBF) at 36^circC. Amorphous calcium phosphate phase present in the glass leached into the SBF, causing supersaturation of Ca^ {2+} and (PO_4)^ {3-} ions. HA films grown on Si(111) showed strong (102) texture. As a contrast hardly any HA film could be grown on Si(100) surface. Our results suggest that the driving force for formation of apatite films arises from lowering of free energy of the supersatured solution by deposition of ions in certain crystallographic arrangements on suitable substrates with low interface energies.

Effect of prior-austenite grain refinement on microstructure, mechanical properties and thermal embrittlement of 9Cr-1Mo-0.1C steel

NASA Astrophysics Data System (ADS)

Karthikeyan, T.; Dash, Manmath Kumar; Ravikirana; Mythili, R.; Panneer Selvi, S.; Moitra, A.; Saroja, S.

2017-10-01

The effect of 'conventional normalizing and tempering' (CNT) and 'double austenitization based normalizing and tempering' (DNT) heat treatments on the microstructure, tensile, creep and impact toughness properties of 9Cr-1Mo steel has been studied. The tempered martensite microstructure obtained through DNT treatment exhibited smaller sizes of prior-austenite grains/martensite packets (28 μm/11 μm) compared to the CNT treatment (44 μm/14 μm). The tempered martensite morphology was largely retained after long-term thermal aging at 550 °C/5000 h, while the M23C6 and M2(C,N) type of precipitates were found to act as nucleation sites for precipitation of brittle Fe2Mo Laves phase. The grain refinement by DNT was found to be beneficial for minimizing the ductile-to-brittle transition characteristics (25 °C lower ductile-to-brittle transition temperature and 70 J higher upper shelf energy) over the CNT. Thermal embrittlement occurred in both heated treated steels, but the transition temperature of aged DNT steel remained below room temperature. Fractured Charpy specimens revealed ductile failure by void coalescence for high temperature tests, and a quasi-cleavage fracture at low temperatures with few isolated occurrence of intergranular crack in thermal embrittled steel. The DNT treated steel resulted in similar or better tensile and creep properties, when compared to the CNT treatment. The homogeneous fine grained tempered martensite microstructure obtained by DNT treatment resulted in improved embrittlement resistance and mechanical properties over the conventional treatment.

Tectonics and kinematics of a foreland folded belt influenced by salt, arctic Canada

DOE Office of Scientific and Technical Information (OSTI.GOV)

Harrison, J.C.

1996-12-31

The Ordovician (upper Arenig-Llanvirn) Bay Fiord Formation is one of three widespread evaporite units known to have profoundly influenced the style of contractional tectonics within the Innuitian orogen of Arctic Canada. In the western Arctic Islands, the salt-bearing Bay Fiord Formation has accommodated buckling and mostly subsurface thrusting in the west-trending Parry Islands foldbelt. A characteristic feature of this belt is a stratigraphic succession more than 10 km thick featuring three rigid and widespread sedimentary layers and two intervening ductile layers (lower salt and upper shale). The ductile strata have migrated to anticlinal welts during buckling. Other features of themore » foldbelt include (1) an extreme length of individual upright folds (up to 330 km), (2) extreme foldbelt width (up to 11%), (5) a shallow dipping salt decollement system (0.1{degrees}-0.6{degrees}) that has also been folded in the hinterland and later extended, and (6) a complete absence of halokinetic piercing diapirs. The progression from simple thrust-fold structure on the foldbelt periphery to complex in the interior provides a viable kinematic model for this and other contractional salt provinces. One feature of this model is a single massive triangle zone structure (passive roof duplex) that may envelop the entire 200-km width of the foldbelt and underlie an area exceeding 52,000 km{sup 2}.« less

Effect of Hot Isostatic Pressing and Powder Feedstock on Porosity, Microstructure, and Mechanical Properties of Selective Laser Melted AlSi10Mg

DOE PAGES

Finfrock, Christopher B.; Exil, Andrea; Carroll, Jay D.; ...

2018-06-06

AlSi10Mg tensile bars were additively manufactured using the powder-bed selective laser melting process. Samples were subjected to stress relief annealing and hot isostatic pressing. Tensile samples built using fresh, stored, and reused powder feedstock were characterized for microstructure, porosity, and mechanical properties. Fresh powder exhibited the best mechanical properties and lowest porosity while stored and reused powder exhibited inferior mechanical properties and higher porosity. The microstructure of stress relieved samples was fine and exhibited (001) texture in the z-build direction. Microstructure for hot isostatic pressed samples was coarsened with fainter (001) texture. To investigate surface and interior defects, scanning electronmore » microscopy, optical fractography, and laser scanning microscopy techniques were employed. Hot isostatic pressing eliminated internal pores and reduced the size of surface porosity associated with the selective laser melting process. Hot isostatic pressing tended to increase ductility at the expense of decreasing strength. Furthermore, scatter in ductility of hot isostatic pressed parts suggests that the presence of unclosed surface porosity facilitated fracture with crack propagation inward from the surface of the part.« less

Role of surfaces and interfaces in controlling the mechanical properties of metallic alloys.

PubMed

Lee, Won-Jong; Chia, Wen-Jui; Wang, Jinliu; Chen, Yanfeng; Vaynman, Semyon; Fine, Morris E; Chung, Yip-Wah

2010-11-02

This article explores the subtle effects of surfaces and interfaces on the mechanical properties of bulk metallic alloys using three examples: environmental effects on fatigue life, hydrogen embrittlement effects on the ductility of intermetallics, and the role of coherent precipitates in the toughness of steels. It is demonstrated that the marked degradation of the fatigue life of metals is due to the strong chemisorption of adsorbates on exposed slip steps that are formed during fatigue deformation. These adsorbates reduce the reversibility of slip, thus accelerating fatigue damage in a chemically active gas environment. For certain intermetallic alloys such as Ni(3)Al and Ni(3)Fe, the ductility depends on the ambient gas composition and the atomic ordering in these alloys, both of which govern the complex surface chemical reactions taking place in the vicinity of crack tips. Finally, it is shown that local stresses at a coherent precipitate-matrix interface can activate dislocation motion at low temperatures, thus improving the fracture toughness of bulk alloys such as steels at cryogenic temperatures. These examples illustrate the complex interplay between surface chemistry and mechanics, often yielding unexpected results.

Graphene-and-Copper Artificial Nacre Fabricated by a Preform Impregnation Process: Bioinspired Strategy for Strengthening-Toughening of Metal Matrix Composite.

PubMed

Xiong, Ding-Bang; Cao, Mu; Guo, Qiang; Tan, Zhanqiu; Fan, Genlian; Li, Zhiqiang; Zhang, Di

2015-07-28

Metals can be strengthened by adding hard reinforcements, but such strategy usually compromises ductility and toughness. Natural nacre consists of hard and soft phases organized in a regular "brick-and-mortar" structure and exhibits a superior combination of mechanical strength and toughness, which is an attractive model for strengthening and toughening artificial composites, but such bioinspired metal matrix composite has yet to be made. Here we prepared nacre-like reduced graphene oxide (RGrO) reinforced Cu matrix composite based on a preform impregnation process, by which two-dimensional RGrO was used as "brick" and inserted into "□-and-mortar" ordered porous Cu preform (the symbol "□" means the absence of "brick"), followed by compacting. This process realized uniform dispersion and alignment of RGrO in Cu matrix simultaneously. The RGrO-and-Cu artificial nacres exhibited simultaneous enhancement on yield strength and ductility as well as increased modulus, attributed to RGrO strengthening, effective crack deflection and a possible combined failure mode of RGrO. The artificial nacres also showed significantly higher strengthening efficiency than other conventional Cu matrix composites, which might be related to the alignment of RGrO.

Effect of Hot Isostatic Pressing and Powder Feedstock on Porosity, Microstructure, and Mechanical Properties of Selective Laser Melted AlSi10Mg

DOE Office of Scientific and Technical Information (OSTI.GOV)

Finfrock, Christopher B.; Exil, Andrea; Carroll, Jay D.

AlSi10Mg tensile bars were additively manufactured using the powder-bed selective laser melting process. Samples were subjected to stress relief annealing and hot isostatic pressing. Tensile samples built using fresh, stored, and reused powder feedstock were characterized for microstructure, porosity, and mechanical properties. Fresh powder exhibited the best mechanical properties and lowest porosity while stored and reused powder exhibited inferior mechanical properties and higher porosity. The microstructure of stress relieved samples was fine and exhibited (001) texture in the z-build direction. Microstructure for hot isostatic pressed samples was coarsened with fainter (001) texture. To investigate surface and interior defects, scanning electronmore » microscopy, optical fractography, and laser scanning microscopy techniques were employed. Hot isostatic pressing eliminated internal pores and reduced the size of surface porosity associated with the selective laser melting process. Hot isostatic pressing tended to increase ductility at the expense of decreasing strength. Furthermore, scatter in ductility of hot isostatic pressed parts suggests that the presence of unclosed surface porosity facilitated fracture with crack propagation inward from the surface of the part.« less

Mechanical properties of Al/Al[sub 2]O[sub 3] and Cu/Al[sub 2]O[sub 3] composites with interpenetrating networks

DOE Office of Scientific and Technical Information (OSTI.GOV)

Knechtel, M.; Prielipp, H.; Claussen, N.

The rising fracture resistance with crack length in metal-toughened ceramics due to ductile bridging has been discussed from some selected microstructures and metal-ceramic combinations. An intriguing feature of these composites is the influence of interfacial fracture strength. Strong interfacial bonding leads to high geometrical constraint for the metal and high degree of triaxial tension in the metal ligament, thereby increasing the uniaxial yield strength by a factor of 5--7. This in turn increases the closure stress of the metal ligament, but ultimately limits the total plastic dissipation in the ductile reinforcement. The intent of this paper is to provide somemore » insight on the influence of metal ligament size on both fracture toughness and fracture strength. The materials chosen are Al/Al[sub 2]O[sub 3] and Cu/Al[sub 2]O[sub 3] composites, both prepared by gas-pressure metal-infiltration of porous alumina preforms. SEM observations of fracture surfaces in conjunction with preliminary TEM and PEELS investigations of the metal-ceramic interfaces are used to explain the trends in mechanical property data.« less

Fatigue of restorative materials.

PubMed

Baran, G; Boberick, K; McCool, J

2001-01-01

Failure due to fatigue manifests itself in dental prostheses and restorations as wear, fractured margins, delaminated coatings, and bulk fracture. Mechanisms responsible for fatigue-induced failure depend on material ductility: Brittle materials are susceptible to catastrophic failure, while ductile materials utilize their plasticity to reduce stress concentrations at the crack tip. Because of the expense associated with the replacement of failed restorations, there is a strong desire on the part of basic scientists and clinicians to evaluate the resistance of materials to fatigue in laboratory tests. Test variables include fatigue-loading mode and test environment, such as soaking in water. The outcome variable is typically fracture strength, and these data typically fit the Weibull distribution. Analysis of fatigue data permits predictive inferences to be made concerning the survival of structures fabricated from restorative materials under specified loading conditions. Although many dental-restorative materials are routinely evaluated, only limited use has been made of fatigue data collected in vitro: Wear of materials and the survival of porcelain restorations has been modeled by both fracture mechanics and probabilistic approaches. A need still exists for a clinical failure database and for the development of valid test methods for the evaluation of composite materials.

Behaviour of reinforced concrete slabs with steel fibers

NASA Astrophysics Data System (ADS)

Baarimah, A. O.; Syed Mohsin, S. M.

2017-11-01

This paper investigates the potential effect of steel fiber added into reinforced concrete slabs. Four-point bending test is conducted on six slabs to investigate the structural behaviour of the slabs by considering two different parameters; (i) thickness of slab (ii) volume fraction of steel fiber. The experimental work consists of six slabs, in which three slabs are designed in accordance to Eurocode 2 to fulfil shear capacity characteristic, whereas, the other three slabs are designed with 17% less thickness, intended to fail in shear. Both series of slabs are added with steel fiber with a volume fraction of Vf = 0%, Vf = 1% and Vf = 2% in order to study the effect and potential of fiber to compensate the loss in shear capacity. The slab with Vf = 0% steel fiber and no reduction in thickness is taken as the control slab. The experimental result suggests promising improvement of the load carrying capacity (up to 32%) and ductility (up to 87%) as well as delayed in crack propagation for the slabs with Vf = 2%. In addition, it is observed that addition of fibers compensates the reduction in the slab thickness as well as changes the failure mode of the slab from brittle to a more ductile manner.

Intergranular fracture in irradiated Inconel X-750 containing very high concentrations of helium and hydrogen

DOE Office of Scientific and Technical Information (OSTI.GOV)

Judge, Colin D.; Gauquelin, Nicolas; Walters, Lori

2015-02-01

In recent years, it has been determined that Inconel X-750 CANDU spacers have lost strength and material ductility following irradiation in reactor. The irradiated fracture behaviour of ex-service material was also found to be entirely intergranular. The heavily thermalized flux spectrum in a CANDU reactor results in transmutation of 58Ni to 59Ni. The 59Ni itself has unusually high thermal neutron reaction cross-sections of the type: (n, γ), (n, p), and (n,α). The latter two reactions, in particular, contribute to a significant enhancement of the atomic displacements in addition to creating high concentrations of hydrogen and helium within the material. Metallographicmore » examinations by transmission electron microscopy (TEM) have confirmed the presence of helium bubbles in the matrix and aligned along grain boundaries and matrix-precipitate interfaces. He bubble size and density are found to be highly dependent on the irradiation temperature and material microstructure; the bubbles are larger within grain boundary precipitates. TEM specimens extracted from fracture surfaces and crack tips give direct evidence linking crack propagation with grain boundary He bubbles.« less

Fatigue damage behavior of a surface-mount electronic package under different cyclic applied loads

NASA Astrophysics Data System (ADS)

Ren, Huai-Hui; Wang, Xi-Shu

2014-04-01

This paper studies and compares the effects of pull-pull and 3-point bending cyclic loadings on the mechanical fatigue damage behaviors of a solder joint in a surface-mount electronic package. The comparisons are based on experimental investigations using scanning electron microscopy (SEM) in-situ technology and nonlinear finite element modeling, respectively. The compared results indicate that there are different threshold levels of plastic strain for the initial damage of solder joints under two cyclic applied loads; meanwhile, fatigue crack initiation occurs at different locations, and the accumulation of equivalent plastic strain determines the trend and direction of fatigue crack propagation. In addition, simulation results of the fatigue damage process of solder joints considering a constitutive model of damage initiation criteria for ductile materials and damage evolution based on accumulating inelastic hysteresis energy are identical to the experimental results. The actual fatigue life of the solder joint is almost the same and demonstrates that the FE modeling used in this study can provide an accurate prediction of solder joint fatigue failure.

Study of Impact Damage in PVA-ECC Beam under Low-Velocity Impact Loading Using Piezoceramic Transducers and PVDF Thin-Film Transducers.

PubMed

Qi, Baoxin; Kong, Qingzhao; Qian, Hui; Patil, Devendra; Lim, Ing; Li, Mo; Liu, Dong; Song, Gangbing

2018-02-24

Compared to conventional concrete, polyvinyl alcohol fiber reinforced engineering cementitious composite (PVA-ECC) offers high-strength, ductility, formability, and excellent fatigue resistance. However, impact-induced structural damage is a major concern and has not been previously characterized in PVA-ECC structures. We investigate the damage of PVA-ECC beams under low-velocity impact loading. A series of ball-drop impact tests were performed at different drop weights and heights to simulate various impact energies. The impact results of PVA-ECC beams were compared with mortar beams. A combination of polyvinylidene fluoride (PVDF) thin-film sensors and piezoceramic-based smart aggregate were used for impact monitoring, which included impact initiation and crack evolution. Short-time Fourier transform (STFT) of the signal received by PVDF thin-film sensors was performed to identify impact events, while active-sensing approach was utilized to detect impact-induced crack evolution by the attenuation of a propagated guided wave. Wavelet packet-based energy analysis was performed to quantify failure development under repeated impact tests.

Study of Impact Damage in PVA-ECC Beam under Low-Velocity Impact Loading Using Piezoceramic Transducers and PVDF Thin-Film Transducers

PubMed Central

Qian, Hui; Li, Mo; Liu, Dong; Song, Gangbing

2018-01-01

Compared to conventional concrete, polyvinyl alcohol fiber reinforced engineering cementitious composite (PVA-ECC) offers high-strength, ductility, formability, and excellent fatigue resistance. However, impact-induced structural damage is a major concern and has not been previously characterized in PVA-ECC structures. We investigate the damage of PVA-ECC beams under low-velocity impact loading. A series of ball-drop impact tests were performed at different drop weights and heights to simulate various impact energies. The impact results of PVA-ECC beams were compared with mortar beams. A combination of polyvinylidene fluoride (PVDF) thin-film sensors and piezoceramic-based smart aggregate were used for impact monitoring, which included impact initiation and crack evolution. Short-time Fourier transform (STFT) of the signal received by PVDF thin-film sensors was performed to identify impact events, while active-sensing approach was utilized to detect impact-induced crack evolution by the attenuation of a propagated guided wave. Wavelet packet-based energy analysis was performed to quantify failure development under repeated impact tests. PMID:29495277

Super-formable pure magnesium at room temperature.

PubMed

Zeng, Zhuoran; Nie, Jian-Feng; Xu, Shi-Wei; H J Davies, Chris; Birbilis, Nick

2017-10-17

Magnesium, the lightest structural metal, is difficult to form at room temperature due to an insufficient number of deformation modes imposed by its hexagonal structure and a strong texture developed during thermomechanical processes. Although appropriate alloying additions can weaken the texture, formability improvement is limited because alloying additions do not fundamentally alter deformation modes. Here we show that magnesium can become super-formable at room temperature without alloying. Despite possessing a strong texture, magnesium can be cold rolled to a strain at least eight times that possible in conventional processing. The resultant cold-rolled sheet can be further formed without cracking due to grain size reduction to the order of one micron and inter-granular mechanisms becoming dominant, rather than the usual slip and twinning. These findings provide a pathway for developing highly formable products from magnesium and other hexagonal metals that are traditionally difficult to form at room temperature.Replacing steel or aluminium vehicle parts with magnesium would result in reduced emissions, but shaping magnesium without cracking remains challenging. Here, the authors successfully extrude and roll textured magnesium into ductile foil at low temperatures by activating intra-granular mechanisms.

Dynamic strain-aging effect on fracture toughness of vessel steels

DOE Office of Scientific and Technical Information (OSTI.GOV)

Kang, S.S.; Kim, I.S.

1992-03-01

In this paper the effect of dynamic strain aging (DSA) on fracture is investigated on the quenched and tempered specimens of American Society of Mechanical Engineers (ASME) standard SA508 class 3 nuclear pressure vessel steel. Serrated flow by DSA is observed between 180 and 340{degrees}C at a tensile strain rate of 2.08 {times} 10{sup {minus}4}/s and 1.25 {times} 10{sup {minus}3}/s. The DSA causes a sharp rise in the ultimate tensile strength and a marked decrease in ductility. The DSA range shifts to higher temperatures with increased strain rates. The temperature and strain rate dependence of the onset of serrations yieldsmore » an activation energy of 16.2 kcal/mol, which suggests that the process is controlled by interstitial diffusion of carbon and nitrogen in ferrite. The J{sub i} value obtained from the direct current potential drop (DCPD) method, for true crack initiation, is lowered by DSA. The drop in J{sub i} at elevated temperatures may be because of the interaction of the interstitial impurities with dislocations at the crack front.« less

Correlation of microstructure and tempered martensite embrittlement in two 4340 steels

NASA Astrophysics Data System (ADS)

Lee, S.; Lee, D. Y.; Asaro, R. J.

1989-06-01

This study is concerned with a correlation between the microstructure and fracture behavior of two AISI 4340 steels which were vacuum induction melted and then deoxidized with aluminum and titanium additions. This allowed a comparison between microstructures that underwent large increases in grain size and those that did not. When the steels were tempered at 350°C, K Ic and Charpy impact energy plots showed troughs which indicated tempered martensite embrittlement (TME). The TME results of plane strain fracture toughness are interpreted using a simple ductile fracture initiation model based on large strain deformation fields ahead of cracks, suggesting that K Icscales roughly with the square root of the spacing of cementite particles precipitated during the tempering treatment. The trough in Charpy impact energy is found to coincide well with the amount of intergranular fracture and the effect of segregation of phosphorus on the austenite grain boundaries. In addition, cementite particles are of primary importance in initiating the intergranular cracks and, consequently, reducing the Charpy energy. These findings suggest that TME in the two 4340 steels studied can be explained quantitatively using different fracture models.

Effect of Initial Microstructure on Impact Toughness of 1200 MPa-Class High Strength Steel with Ultrafine Elongated Grain Structure

NASA Astrophysics Data System (ADS)

Jafari, Meysam; Garrison, Warren M.; Tsuzaki, Kaneaki

2014-02-01

A medium-carbon low-alloy steel was prepared with initial structures of either martensite or bainite. For both initial structures, warm caliber-rolling was conducted at 773 K (500 °C) to obtain ultrafine elongated grain (UFEG) structures with strong <110>//rolling direction (RD) fiber deformation textures. The UFEG structures consisted of spheroidal cementite particles distributed uniformly in a ferrite matrix of a transverse grain size of about 331 and 311 nm in samples with initial martensite and bainite structures, respectively. For both initial structures, the UFEG materials had similar tensile properties, upper shelf energy (145 J), and ductile-to-brittle transition temperatures 98 K (500 °C). Obtaining the martensitic structure requires more rapid cooling than is needed to obtain the bainitic structure and this more rapid cooling promote cracking. As the UFEG structures obtained from initial martensitic and bainitic structures have almost identical properties, but obtaining the bainitic structure does not require a rapid cooling which promotes cracking suggests the use of a bainitic structure in obtaining UFEG structures should be examined further.

Effects of Constituents and Lay-up Configuration on Drop-Weight Tests of Fiber-Metal Laminates

NASA Astrophysics Data System (ADS)

Liu, Yanxiong; Liaw, Benjamin

2010-02-01

Impact responses and damage of various fiber-metal laminates were studied using a drop-weight instrument with the post-impact damage characteristics being evaluated through ultrasonic and mechanical sectioning techniques. The first severe failure induced by the low-velocity drop-weight impact occurred as delamination between the aluminum and fiber-epoxy layers at the non-impact side. It was followed by a visible shear crack in the outer aluminum layer on the non-impact face. Through-thickness shear cracks in the aluminum sheets and severe damage in the fiber laminated layers (including delamination between adjacent fiber-epoxy laminae with different fiber orientations) developed under higher energy impacts. The impact properties of fiber-metal laminates varied with different constituent materials and fiber orientations. Since it was punched through easily, the aramid-fiber reinforced fiber-metal laminates (ARALL) offered poorer impact resistance than the glass-fiber reinforced fiber-metal laminates (GLARE). Tougher and more ductile aluminum alloys improved the impact resistance. GLARE made of cross-ply prepregs provided better impact resistance than GLARE with unidirectional plies.

Surface faulting along the inland Itozawa normal fault (eastern Japan) and relation to the 2011 Tohoku-oki megathrust earthquake

NASA Astrophysics Data System (ADS)

Ferry, Matthieu; Tsutsumi, Hiroyuki; Meghraoui, Mustapha; Toda, Shinji

2013-04-01

The 11 March 2011 Mw 9 Tohoku-oki earthquake ruptured ~500 km length of the Japan Trench along the coast of eastern Japan and significantly impacted the stress regime within the crust. The resulting change in seismicity over the Japan mainland was exhibited by the 11 April 2011 Mw 6.6 Iwaki earthquake that ruptured the Itozawa and Yunodake faults. Trending NNW and NW, respectively, these 70-80° W-dipping faults bound the Iwaki basin of Neogene age and have been reactivated simultaneously both along 15-km-long sections. Here, we present initial results from a paleoseismic excavation performed across the Itozawa fault within the Tsunagi Valley at the northern third of the observed surface rupture. At the Tsunagi site, the rupture affects a rice paddy, which provides an ideally horizontal initial state to collect detailed and accurate measurements. The surface break is composed of a continuous 30-to-40-cm-wide purely extensional crack that separates the uplifted block from a gently dipping 1-to-2-m-wide strip affected by right-stepping en-echelon cracks and locally bounded by a ~0.1-m-high reverse scarplet. Total station across-fault topographic profiles indicate the pre-earthquake ground surface was vertically deformed by ~0.6 m while direct field examinations reveal that well-defined rice paddy limits have been left-laterally offset by ~0.1 m. The 12-m-long, 3.5-m-deep trench exposes the 30-to-40-cm-thick cultivated soil overlaying a 1-m-thick red to yellow silt unit, a 2-m-thick alluvial gravel unit and a basal 0.1-1-m-thick organic-rich silt unit. Deformation associated to the 2011 rupture illustrates down-dip movement along a near-vertical fault with a well-expressed bending moment at the surface and generalized warping. On the north wall, the intermediate gravel unit displays a deformation pattern similar to granular flow with only minor discrete faulting and no splay to be continuously followed from the main fault to the surface. On the south wall, warping dominates as well but with some strain localization along two major splays that exhibit 15-20 cm of vertical offset. On both walls, the basal silt unit is vertically deformed by ~0.6 m, similarly to what is observed for the 2011 rupture. Furthermore, the base of said silt unit exhibits indication for secondary faulting prior to the 2011 event and that resemble cracks observed at the present-day surface. This suggests that the Itozawa fault has already ruptured in a similar fashion in the late Pleistocene). Hence, recent activity of the Itozawa fault may be controlled entirely by large to giant earthquakes along the Japan Trench.

Investigation of tension-compression fatigue behavior of a cross-ply metal matrix composite at room and elevated temperatures. Master's thesis

DOE Office of Scientific and Technical Information (OSTI.GOV)

Boyum, E.A.

1993-12-01

This research, the first load-controlled tension-compression fatigue testing to be performed on a MMC, extends the existing knowledge of MMC fatigue damage mechanisms to include the tension compression loading condition. To accomplish this, a (0/90)2, SCS-6/Ti-15-3 laminate was subjected to tension-tension fatigue at room temperature, and tension-compression fatigue at both room temperature and 427 deg C. Stress and strain data was taken to evaluate the macro-mechanic behavior of the material. Microscopy and fractography were performed to characterize the damage on a micro-mechanic level. On a maximum applied stress basis, the room temperature tension-tension specimens had longer fatigue lives than themore » room temperature tension-compression specimens. The room and high temperature tension-compression fatigue lives were nearly identical in the fiber-dominated high stress region of the SN curve. However, the increased ductility and diffused plasticity of the titanium matrix at 427 deg C delayed the onset and severity of matrix cracking, and thus increased the elevated temperature fatigue lives in the matrix dominated region of the SN curve. In all cases, matrix damage initiated at reaction zone cracks which nucleated both matrix plasticity and matrix cracking. Metal matrix composite, Elevated temperature, Fatigue testing, Compression, Fully-reversed, Titanium, Silicon carbide.« less

Temperature dependence of liquid metal embrittlement susceptibility of a modified 9Cr-1Mo steel under low cycle fatigue in lead-bismuth eutectic at 160-450 °C

NASA Astrophysics Data System (ADS)

Gong, Xing; Marmy, Pierre; Qin, Ling; Verlinden, Bert; Wevers, Martine; Seefeldt, Marc

2016-01-01

Low cycle fatigue properties of a 9Cr-1Mo ferritic-martensitic steel (T91) have been tested in a low oxygen concentration (LOC) lead-bismuth eutectic (LBE) environment and in vacuum at 160-450 °C. The results show a clear fatigue endurance "trough" in LOC LBE, while no such a strong temperature dependence of the fatigue endurance is observed when the steel is tested in vacuum. The fractographic observations by means of scanning electron microscopy (SEM) show that ductile microdimples are prevalent on the fracture surfaces of the specimens tested in vacuum, whereas the fracture surfaces produced in LOC LBE at all the temperatures are characterized by quasi-cleavage. Interestingly, using electron backscatter diffraction (EBSD), martensitic laths close to the fatigue crack walls or to the fracture surfaces of the specimens tested in vacuum are found to have transformed into very fine equiaxed subgrains. Nevertheless, such microstructural modifications do not happen to the specimens tested in LOC LBE at 160-450 °C. These interesting microstructural distinctions indicate that liquid metal embrittlement (LME) is able to occur throughout the fatigue crack propagation phase in the full range of the temperatures investigated, i.e. LME is not very sensitive to temperature during the fatigue crack propagation.

Crack growth rates and fracture toughness of irradiated austenitic stainless steels in BWR environments.

DOE Office of Scientific and Technical Information (OSTI.GOV)

Chopra, O. K.; Shack, W. J.

2008-01-21

In light water reactors, austenitic stainless steels (SSs) are used extensively as structural alloys in reactor core internal components because of their high strength, ductility, and fracture toughness. However, exposure to high levels of neutron irradiation for extended periods degrades the fracture properties of these steels by changing the material microstructure (e.g., radiation hardening) and microchemistry (e.g., radiation-induced segregation). Experimental data are presented on the fracture toughness and crack growth rates (CGRs) of wrought and cast austenitic SSs, including weld heat-affected-zone materials, that were irradiated to fluence levels as high as {approx} 2x 10{sup 21} n/cm{sup 2} (E > 1more » MeV) ({approx} 3 dpa) in a light water reactor at 288-300 C. The results are compared with the data available in the literature. The effects of material composition, irradiation dose, and water chemistry on CGRs under cyclic and stress corrosion cracking conditions were determined. A superposition model was used to represent the cyclic CGRs of austenitic SSs. The effects of neutron irradiation on the fracture toughness of these steels, as well as the effects of material and irradiation conditions and test temperature, have been evaluated. A fracture toughness trend curve that bounds the existing data has been defined. The synergistic effects of thermal and radiation embrittlement of cast austenitic SS internal components have also been evaluated.« less

Size Effects on Deformation and Fracture of Scandium Deuteride Films.

DOE Office of Scientific and Technical Information (OSTI.GOV)

Teresi, C. S.; Hintsala, E.; Adams, David P.

Metal hydride films have been observed to crack during production and use, prompting mechanical property studies of scandium deuteride films. The following focuses on elastic modulus, fracture, and size effects observed in the system for future film mechanical behavior modeling efforts. Scandium deuteride films were produced through the deuterium charging of electron beam evaporated scandium films using X-ray diffraction, scanning Auger microscopy, and electron backscatter diffraction to monitor changes in the films before and after charging. Scanning electron microscopy, nanoindentation, and focused ion beam machined micropillar compression tests were used for mechanical characterization of the scandium deuteride films. The micropillarsmore » showed a size effect for flow stress, indicating that film thickness is a relevant tuning parameter for film performance, and that fracture was controlled by the presence of grain boundaries. Elastic modulus was determined by both micropillar compression and nanoindentation to be approximately 150 GPa, Fracture studies of bulk film channel cracking as well as compression induced cracks in some of the pillars yielded a fracture toughness around 1.0 MPa-m1/2. Preliminary Weibull distributions of fracture in the micropillars are provided. Despite this relatively low value of fracture toughness, scandium deuteride micropillars can undergo a large degree of plasticity in small volumes and can harden to some degree, demonstrating the ductile and brittle nature of this material« less

Effects of radiation on crack-initiation and crack-arrest toughness for SA508 Cl. 3 steel

DOE Office of Scientific and Technical Information (OSTI.GOV)

Milella, P.P.; Pini, A.; Iskander, S.K.

1995-11-01

An investigation was carried out to determine the effects of neutron irradiation, conducted in several different test-reactors at approximately 280 C, on the mechanical properties of an SA508 Class 3 carbon steel ring forging produced in Italy as a prototype of a pressurized water reactor vessel. The research had two primary objectives: (1) to investigate the effect of a various levels of neutron irradiation (fluences from 1 to 5.5 10{sup 19} n/cm{sup 2} [E>1 MeV]) on the strength, initiation and arrest toughness and ductile-to-brittle transition temperature, and (2) to determine if Charpy data and empirical prediction equations provide conservative estimatesmore » of irradiation effects on the K{sub Ic} and K{sub Ia} transition curves. The paper reports results from tension, Charpy V-notch (CVN) fracture toughness, and crack-arrest tests performed on both unirradiated and irradiated material. It was found that both Charpy V-notch transition temperature shifts and two prediction equations provided conservative estimates of shifts in fracture initiation and fracture arrest transition temperatures for the steel investigated. The 54 C shift of the Charpy V-notch transition curves at a fluence level of 5.5 10{sup 19} n/cm{sup 2} suggests the possibility of extending the component life beyond the common 40 year design life.« less

Early age damage quantification of actively restrained concrete using inverse analysis

NASA Astrophysics Data System (ADS)

Albanna, Ali

Early-age cracking can be a significant problem in concrete pavements, floors, and bridge decks. Cracking occurs when the volumetric changes associated with drying, hydration, and temperature reduction are prevented. Good knowledge about the characteristics of early age concrete is necessary to achieve reliable crack control. Volumetric changes due to shrinkage depend on the type of concrete and its components. It has been found that light weight aggregates can work as internal reservoir to supply the concrete matrix with water that is needed during the early age; this process is called internal curing. Also fibers can give more ductility to the concrete and produce less shrinkage. There is a need to better understand the effects of early age uniaxial restraint on long term concrete mechanical performance. In this study, two types of concrete were studied (high performance fiber reinforced concrete and ordinary concrete) under actively restrained loading conditions to assess the effect on the long term fracture toughness and energy. Single edge notched specimens having dimensions of 250 mm x 150 mm x 75 mm and a notch to depth ratio of 0.33 were caste and used in both direct tension and three point bending. The direct tension tests were carried out on a direct tension loading frame constructed in house that was supplied with two mechanical jacks and load cell.

The second Sandia Fracture Challenge. Predictions of ductile failure under quasi-static and moderate-rate dynamic loading

DOE PAGES

Boyce, B. L.; Kramer, S. L. B.; Bosiljevac, T. R.; ...

2016-03-14

Ductile failure of structural metals is relevant to a wide range of engineering scenarios. Computational methods are employed to anticipate the critical conditions of failure, yet they sometimes provide inaccurate and misleading predictions. Challenge scenarios, such as the one presented in the current work, provide an opportunity to assess the blind, quantitative predictive ability of simulation methods against a previously unseen failure problem. Instead of evaluating the predictions of a single simulation approach, the Sandia Fracture Challenge relied on numerous volunteer teams with expertise in computational mechanics to apply a broad range of computational methods, numerical algorithms, and constitutive modelsmore » to the challenge. This exercise is intended to evaluate the state of health of technologies available for failure prediction. In the first Sandia Fracture Challenge, a wide range of issues were raised in ductile failure modeling, including a lack of consistency in failure models, the importance of shear calibration data, and difficulties in quantifying the uncertainty of prediction [see Boyce et al. (Int J Fract 186:5–68, 2014) for details of these observations]. This second Sandia Fracture Challenge investigated the ductile rupture of a Ti–6Al–4V sheet under both quasi-static and modest-rate dynamic loading (failure in ~ 0.1 s). Like the previous challenge, the sheet had an unusual arrangement of notches and holes that added geometric complexity and fostered a competition between tensile- and shear-dominated failure modes. The teams were asked to predict the fracture path and quantitative far-field failure metrics such as the peak force and displacement to cause crack initiation. Fourteen teams contributed blind predictions, and the experimental outcomes were quantified in three independent test labs. In addition, shortcomings were revealed in this second challenge such as inconsistency in the application of appropriate boundary conditions, need for a thermomechanical treatment of the heat generation in the dynamic loading condition, and further difficulties in model calibration based on limited real-world engineering data. As with the prior challenge, this work not only documents the ‘state-of-the-art’ in computational failure prediction of ductile tearing scenarios, but also provides a detailed dataset for non-blind assessment of alternative methods.« less

DOE Office of Scientific and Technical Information (OSTI.GOV)

Bruce S. Kang

The objective of this project was to understand and improve high-temperature structural properties of metal-silicide intermetallic alloys. Through research collaboration between the research team at West Virginia University (WVU) and Dr. J.H. Schneibel at Oak Ridge National Laboratory (ORNL), molybdenum silicide alloys were developed at ORNL and evaluated at WVU through atomistic modeling analyses, thermo-mechanical tests, and metallurgical studies. In this study, molybdenum-based alloys were ductilized by dispersing MgAl2O4 or MgO spinel particles. The addition of spinel particles is hypothesized to getter impurities such as oxygen and nitrogen from the alloy matrix with the result of ductility improvement. The introductionmore » of fine dispersions has also been postulated to improve ductility by acting as a dislocation source or reducing dislocation pile-ups at grain boundaries. The spinel particles, on the other hand, can also act as local notches or crack initiation sites, which is detrimental to the alloy mechanical properties. Optimization of material processing condition is important to develop the desirable molybdenum alloys with sufficient room-temperature ductility. Atomistic analyses were conducted to further understand the mechanism of ductility improvement of the molybdenum alloys and the results showed that trace amount of residual oxygen may be responsible for the brittle behavior of the as-cast Mo alloys. For the alloys studied, uniaxial tensile tests were conducted at different loading rates, and at room and elevated temperatures. Thermal cycling effect on the mechanical properties was also studied. Tensile tests for specimens subjected to either ten or twenty thermal cycles were conducted. For each test, a follow-up detailed fractography and microstructural analysis were carried out. The test results were correlated to the size, density, distribution of the spinel particles and processing time. Thermal expansion tests were carried out using thermo-mechanical analyzer (TMA). Results showed that the coefficient of thermal expansion (CTE) value decreases with the addition of spinel and silicide particles. Thermo-cycling tests showed that molybdenum alloy with 6% wt of spinel (MgAl2O4) developed microcracks which were caused by thermal expansion mismatch between the spinel particles and molybdenum matrix, as well as the processing conditions. Detailed post-mortem studies of microstructures and segregation of impurities to the oxide dispersion/Mo interfaces were conducted using x-ray diffraction (XRD), scanning electron microscopy (SEM), and energy dispersive spectroscopy (EDS).« less

The second Sandia Fracture Challenge. Predictions of ductile failure under quasi-static and moderate-rate dynamic loading

DOE Office of Scientific and Technical Information (OSTI.GOV)

Boyce, B. L.; Kramer, S. L. B.; Bosiljevac, T. R.

Ductile failure of structural metals is relevant to a wide range of engineering scenarios. Computational methods are employed to anticipate the critical conditions of failure, yet they sometimes provide inaccurate and misleading predictions. Challenge scenarios, such as the one presented in the current work, provide an opportunity to assess the blind, quantitative predictive ability of simulation methods against a previously unseen failure problem. Instead of evaluating the predictions of a single simulation approach, the Sandia Fracture Challenge relied on numerous volunteer teams with expertise in computational mechanics to apply a broad range of computational methods, numerical algorithms, and constitutive modelsmore » to the challenge. This exercise is intended to evaluate the state of health of technologies available for failure prediction. In the first Sandia Fracture Challenge, a wide range of issues were raised in ductile failure modeling, including a lack of consistency in failure models, the importance of shear calibration data, and difficulties in quantifying the uncertainty of prediction [see Boyce et al. (Int J Fract 186:5–68, 2014) for details of these observations]. This second Sandia Fracture Challenge investigated the ductile rupture of a Ti–6Al–4V sheet under both quasi-static and modest-rate dynamic loading (failure in ~ 0.1 s). Like the previous challenge, the sheet had an unusual arrangement of notches and holes that added geometric complexity and fostered a competition between tensile- and shear-dominated failure modes. The teams were asked to predict the fracture path and quantitative far-field failure metrics such as the peak force and displacement to cause crack initiation. Fourteen teams contributed blind predictions, and the experimental outcomes were quantified in three independent test labs. In addition, shortcomings were revealed in this second challenge such as inconsistency in the application of appropriate boundary conditions, need for a thermomechanical treatment of the heat generation in the dynamic loading condition, and further difficulties in model calibration based on limited real-world engineering data. As with the prior challenge, this work not only documents the ‘state-of-the-art’ in computational failure prediction of ductile tearing scenarios, but also provides a detailed dataset for non-blind assessment of alternative methods.« less

Friction plug welding

NASA Technical Reports Server (NTRS)

Takeshita, Riki (Inventor); Hibbard, Terry L. (Inventor)

2001-01-01

Friction plug welding (FPW) usage is advantageous for friction stir welding (FSW) hole close-outs and weld repairs in 2195 Al--Cu--Li fusion or friction stir welds. Current fusion welding methods of Al--Cu--Li have produced welds containing varied defects. These areas are found by non-destructive examination both after welding and after proof testing. Current techniques for repairing typically small (<0.25) defects weaken the weldment, rely heavily on welders' skill, and are costly. Friction plug welding repairs increase strength, ductility and resistance to cracking over initial weld quality, without requiring much time or operator skill. Friction plug welding while pulling the plug is advantageous because all hardware for performing the weld can be placed on one side of the workpiece.

A Modified Isotropic-Kinematic Hardening Model to Predict the Defects in Tube Hydroforming Process

NASA Astrophysics Data System (ADS)

Jin, Kai; Guo, Qun; Tao, Jie; Guo, Xun-zhong

2017-11-01

Numerical simulations of tube hydroforming process of hollow crankshafts were conducted by using finite element analysis method. Moreover, the modified model involving the integration of isotropic-kinematic hardening model with ductile criteria model was used to more accurately optimize the process parameters such as internal pressure, feed distance and friction coefficient. Subsequently, hydroforming experiments were performed based on the simulation results. The comparison between experimental and simulation results indicated that the prediction of tube deformation, crack and wrinkle was quite accurate for the tube hydroforming process. Finally, hollow crankshafts with high thickness uniformity were obtained and the thickness distribution between numerical and experimental results was well consistent.

Reduction of Residual Stresses and Distortion in Girth Welded Pipes.

DTIC Science & Technology

1987-06-01

a material that is otherwise ductile. [7] * Generally, it is believed that pure metals do not crack as a result of stress corrosion. Some alloys are...N:AMEFNAME FE-:: ’ NI iW C S 1ŘC - iL’I-N T L-_ IFORMz=’FORMATTED’) 0026 TYPE ’ DOI Yt0U WANT AN INF0RMA-T[ 1 I C 1) N -IE (:I,: F B C! V N "’" 0027... SI3 -S0)*lO.+( ITI-ITO)/6. 0072 IF(TIII.LT.T(JJ)) GO TO 1 0074 CALL GTIM(ITMl) 0075 CALL CVTTIi1(IrFMIPI~il1lIIITl) 0076 TIM=( Ill-IHO)*36000.+( IM

Effects of fine porosity on the fatigue behavior of a powder metallurgy superalloy

NASA Technical Reports Server (NTRS)

Miner, R. V.; Dreshfield, R. L.

1980-01-01

Hot-isostatically-pressed powder-metallurgy Astroloy was obtained which contained 1.4 percent porosity at the grain boundaries produced by argon entering the powder container during pressing. This material was tested at 650 C in fatigue, creep-fatigue, tension, and stress-rupture and the results compared with data on sound Astroloy. They influenced fatigue crack initiation and produced a more intergranular mode of propagation but fatigue life was not drastically reduced. Fatigue behavior of the porous material showed typical correlation with tensile behavior. The plastic strain range-life relation was reduced proportionately with the reduction in tensile ductility, but the elastic strain range-life relation was changed little.

Morphology of ductile metals eroded by a jet of spherical particles impinging at normal incidence

NASA Technical Reports Server (NTRS)

Veerabhadra Rao, P.; Young, S. G.; Buckley, D. H.

1983-01-01

Scanning electron microscopy and energy-dispersive X-ray spectroscopy are used, together with surface profile measurements, in the present morphological study of the erosion of an aluminum alloy and copper by the normal impact of spherical glass erodent particles. The morphology of the damage pattern is a manifestation of the flow pattern of erodent particles, and yields insight into the mechanisms that may be active at different stages of erosion. The simultaneous appearance of radial cracks and concentric rings is reported, together with wave crests which contain an accumulation of metallic flakes. A preliminary analysis is advanced to explain the formation of the various damage patterns observed.

Assessment of empirical potential for MOX nuclear fuels and thermomechanical properties

NASA Astrophysics Data System (ADS)

Balboa, Hector; Van Brutzel, Laurent; Chartier, Alain; Le Bouar, Yann

2017-11-01

We assess five empirical interatomic potentials in the approximation of rigid ions and pair interactions for the (U1-y,Puy)O solid solution. The assessment compares available experimental data and Fink's recommendation with simulations on: the structural, thermodynamics, and mechanical properties over the full range of plutonium composition, from pure UO2 to pure PuO2 and for temperatures ranging from 300 K to the melting point. The best results are obtained by potentials referred as Cooper and Potashnikov potentials. The first one reproduces more accurately recommendations for the thermodynamics and mechanical properties exhibiting ductile-like behaviour during crack propagation, while the second one gives brittle behaviour at low temperature.

Deformation and damage mechanisms of zinc coatings on hot-dip galvanized steel sheets: Part II. Damage modes

NASA Astrophysics Data System (ADS)

Parisot, Rodolphe; Forest, Samuel; Pineau, André; Grillon, François; Demonet, Xavier; Mataigne, Jean-Michel

2004-03-01

Zinc-based coatings are widely used for protection against corrosion of steel-sheet products in the automotive industry. The objective of the present article is to investigate the damage modes at work in three different microstructures of a zinc coating on an interstitial-free steel substrate under tension, planestrain tension, and expansion loading. Plastic-deformation mechanisms are addressed in the companion article. Two main fracture mechanisms, namely, intergranular cracking and transgranular cleavage fracture, were identified in an untempered cold-rolled coating, a tempered cold-rolled coating, and a recrystallized coating. No fracture at the interface between the steel and zinc coating was observed that could lead to spalling, in the studied zinc alloy. A complex network of cleavage cracks and their interaction with deformation twinning is shown to develop in the material. An extensive quantitative analysis based on systematic image analysis provides the number and cumulative length of cleavage cracks at different strain levels for the three investigated microstructures and three loading conditions. Grain refinement by recrystallization is shown to lead to an improved cracking resistance of the coating. A model for crystallographic cleavage combining the stress component normal to the basal plane and the amount of plastic slip on the basal slip systems is proposed and identified from equibiaxial tension tests and electron backscattered diffraction (EBSD) analysis of the cracked grains. This analysis requires the computation of the nonlinear stress-strain response of each grain using a crystal-plasticity constitutive model. The model is then applied successfully to other loading conditions and is shown to account for the preferred orientations of damaged grains observed in the case of plane-strain tension.

Structure of the California Coast Ranges and San Andreas Fault at SAFOD from seismic waveform inversion and reflection imaging

USGS Publications Warehouse

Bleibinhaus, F.; Hole, J.A.; Ryberg, T.; Fuis, G.S.

2007-01-01

A seismic reflection and refraction survey across the San Andreas Fault (SAF) near Parkfield provides a detailed characterization of crustal structure across the location of the San Andreas Fault Observatory at Depth (SAFOD). Steep-dip prestack migration and frequency domain acoustic waveform tomography were applied to obtain highly resolved images of the upper 5 km of the crust for 15 km on either side of the SAF. The resulting velocity model constrains the top of the Salinian granite with great detail. Steep-dip reflection seismic images show several strong-amplitude vertical reflectors in the uppermost crust near SAFOD that define an ???2-km-wide zone comprising the main SAF and two or more local faults. Another prominent subvertical reflector at 2-4 km depth ???9 km to the northeast of the SAF marks the boundary between the Franciscan terrane and the Great Valley Sequence. A deep seismic section of low resolution shows several reflectors in the Salinian crust west of the SAF. Two horizontal reflectors around 10 km depth correlate with strains of seismicity observed along-strike of the SAF. They represent midcrustal shear zones partially decoupling the ductile lower crust from the brittle upper crust. The deepest reflections from ???25 km depth are interpreted as crust-mantle boundary. Copyright 2007 by the American Geophysical Union.

Crustal deformation of the Andean foreland at 31° 30‧S (Argentina) constrained by magnetotelluric survey

NASA Astrophysics Data System (ADS)

Orozco, Luz Amparo; Favetto, Alicia; Pomposiello, Cristina; Rossello, Eduardo; Booker, John

2013-01-01

Twenty-five new long-period magnetotelluric sites near 31.5°S were collected in a west-east profile. This profile and the previous one, aligned with and adjacent to the eastern end, have been merged to form a single profile of more than 700 km long, extending from the Precordillera to the Chaco-Pampean Plain. The geotectonic scenario is characterized by a modern flat subduction zone of the Nazca plate located at a depth of around 120 km and clearly defined by the distribution of earthquake hypocenters recorded by local and regional networks. A "bulge" shape at 68.5°W, with an anomalous dip to the west, is observed within this segment. The smooth slab deformation might result from the restriction on eastward motion due to the presence of an electrically resistive zone. The magnetotelluric model shows that this thick zone of increased resistivity is found from shallow crustal levels to upper mantle depths. The bulge geometry allows hot fluids and volatiles to rise from the deeper asthenospheric wedge, and reach the lower crust reducing its viscosity and letting it flow. The zones of low resistivity in the lower crust show spatial correlation with the areas of foreland deformation from Precordillera to the Sierras Pampeanas and may also suggest a ductile regime. Shear zones reactivated by Cenozoic faulting must necessarily have their roots in the levels of the ductile lower crust associated to conductive channels. The zone where the lower crust is closer to the surface coincides with the areas of greatest structural relief and erosion. The interface between the folded ductile lower crust and the brittle upper crust might act as the main level of décollement of the bordering structures between the Precordillera, Sierra de Pie de Palo and the Sierras Pampeanas. In addition, the geometry of the interface might be conditioning the vergence of those structures.

Ductile to Brittle Shear Localization in the Upper Crust During Thermal Anomaly: the Calamita Complex (Elba Island, Italy)

NASA Astrophysics Data System (ADS)

Papeschi, S.

2016-12-01

A field and microstructural study of contemporaneous pluton-related thermal anomaly and thrust faulting highlights the mutual interaction between active regional tectonics, magma emplacement and contact metamorphism. The Calamita Complex is composed of highly strained HT/LP schists, metarenites and metacarbonates. HT metamorphism was caused by the emplacement of the buried Porto Azzurro intrusion occurred at pressures below 0.2 GPa. Thermal anomaly was associated to top-to-NE shearing that produced multiple mylonitic shear zones, a HT/LP W-dipping foliation and E-W trending lineations. Strain markers provided by metaconglomerates suggest that deformation occurred in a constrictional regime, independent from the geometry of the magmatic system. Pluton emplacement and shearing were not caused by each other but they interacted producing an entirely new fabric that transposed the previous regional features. Deformation outlasted cooling causing the progressive localization of shearing along a main cataclastic zone localized at the contact between mylonitic metacarbonates and schists. The interaction between shearing and the emplacement of late leucogranitic sills caused also the development of mylonitic to cataclastic fabrics within the sills, depending on temperature and strain rate at the time of emplacement. At the microscale synkinematic blastesis of andalusite plus cordierite and the progressive switch from GBM- to SGR- to BLG- microstructures of quartz, locally overprinted by cataclastic fabrics. The analysis of microstructures suggest that in the Calamita Complex regional deformation affected the host rocks and the late magmatic products of the pluton that registered the switch from ductile to brittle conditions. This switch was generally due to the progressive cooling of the system; however multiple microstructures suggest that deformation in the Calamita was heterogeneous in time and space and possibly subject to different strain rates in different portions that may have produced coeval ductile and brittle deformation.

New thermochronological constraints on the timing of shear from the Khlong Marui and Ranong faults, Peninsular Thailand: implications for Himalayan lateral extrusion.

NASA Astrophysics Data System (ADS)

Watkinson, I.; Elders, C.; Hall, R.

2009-04-01

New Ar-Ar data from the strike-slip faults of Peninsular Thailand indicate rapid uplift of mid-crustal ductile shear zones during the Eocene. The cooling ages are consistent with a northwards younging pattern of Ar-Ar cooling ages from the NW-trending Three Pagodas and Mae Ping faults in Northern Thailand, to the Ailao Shan-Red River fault in Vietnam and Yunnan, taken to reflect the northwards movement of India during the Cenozoic. The peninsular structures: the Khlong Marui fault (KMF) and Ranong fault (RF), are major NNE trending strike-slip faults of respectively 220 km and 420 km length. Exposed mylonitic rocks bear consistently dextral kinematic indicators, unlike the sinistral mylonites of the NW-trending structures to the north. Brittle strike-slip and dip-slip faults overprint all the shear zones. Rocks ranging from low grade mylonites to syn-kinematic amphibolite facies migmatites from the RF and KMF yield similar biotite Ar-Ar cooling ages, suggesting that uplift from all depths in the shear zone was rapid. Retrograde shear fabrics in places show that dextral shear may have continued during uplift. While the new thermochronological data show that the peninsular mylonites cooled during the Eocene, constraint from pre- and post-kinematic granitoids strongly suggests that ductile shear occurred during the Late-Cretaceous to Paleocene. Since this is well before the onset of India-Eurasia collision, much of the ductile shear must pre-date that orogeny, and therefore cannot be related to Himalayan lateral extrusion, as has been speculated. The regional cooling pattern, however, shows that Indian indentation may have triggered progressive northward exhumation of mylonitic rocks. If the model of the peninsular faults is applied to the NW-trending faults in northern Thailand, then a pre-Himalayan history may also be recorded by those mylonites, rather than a simple, lateral extrusion-related history.

Origin of dipping structures in fast-spreading oceanic lower crust offshore Alaska imaged by multichannel seismic data

NASA Astrophysics Data System (ADS)

Bécel, Anne; Shillington, Donna J.; Nedimović, Mladen R.; Webb, Spahr C.; Kuehn, Harold

2015-08-01

Multi-channel seismic (MCS) reflection profiles across the Pacific Plate south of the Alaska Peninsula reveal the internal structure of mature oceanic crust (48-56 Ma) formed at fast to intermediate spreading rates during and after a major plate re-organization. Oceanic crust formed at fast spreading rates (half spreading rate ∼ 74 mm /yr) has smoother basement topography, thinner sediment cover with less faulting, and an igneous section that is at least 1 km thicker than crust formed at intermediate spreading rates (half spreading rate ∼ 28- 34 mm /yr). MCS data across fast-spreading oceanic crust formed during plate re-organization contain abundant bright reflections, mostly confined to the lower crust above a highly reflective Moho transition zone, which has a reflection coefficient (RC) of ∼0.1. The lower crustal events dip predominantly toward the paleo-ridge axis at ∼10-30°. Reflections are also imaged in the uppermost mantle, which primarily dip away from the ridge at ∼10-25°, the opposite direction to those observed in the lower crust. Dipping events in both the lower crust and upper mantle are absent on profiles acquired across the oceanic crust formed at intermediate spreading rates emplaced after plate re-organization, where a Moho reflection is weak or absent. Our preferred interpretation is that the imaged lower crustal dipping reflections within the fast spread crust arise from shear zones that form near the spreading center in the region characterized by interstitial melt. The abundance and reflection amplitude strength of these events (RC ∼ 0.15) can be explained by a combination of solidified melt that was segregated within the shear structures, mylonitization of the shear zones, and crystal alignment, all of which can result in anisotropy and constructive signal interference. Formation of shear zones with this geometry requires differential motion between the crust and upper mantle, where the upper mantle moves away from the ridge faster than the crust. Active asthenospheric upwelling is one possible explanation for these conditions. The other possible interpretation is that lower crustal reflections are caused by magmatic (mafic/ultramafic) layering associated with accretion from a central mid-crustal magma chamber. Considering that the lower crustal dipping events have only been imaged in regions that have experienced plate re-organizations associated with ridge jumps or rift propagation, we speculate that locally enhanced mantle flow associated with these settings may lead to differential motion between the crust and the uppermost mantle, and therefore to shearing in the ductile lower crust or, alternatively, that plate reorganization could produce magmatic pulses which may lead to mafic/ultramafic banding.

Applicability of Channel flow as an extrusion mechanism of the Higher Himalayan Shear Zone from Sutlej, Zanskar, Dhauliganga and Goriganga Sections, Indian Himalaya

NASA Astrophysics Data System (ADS)

Mukherjee, Soumyajit

2010-05-01

Applicability of Channel flow as an extrusion mechanism of the Higher Himalayan Shear Zone from Sutlej, Zanskar, Dhauliganga and Goriganga Sections, Indian Himalaya Soumyajit Mukherjee Department of Earth Sciences, Indian Institute of Technology Bombay Powai, Mumbai- 400076, INDIA, e-mail: soumyajitm@gmail.com Mukherjee & Koyi (1,2) evaluated the applicability of channel flow extrusion of the Higher Himalayan Shear Zone (HHSZ) in the Zanskar and the Sutlej sections based on field- and micro-structural studies, analytical- and analog models. Further work on the Dhauliganga and the Goriganga sections of the HHSZ reveal complicated structural geology that is untenable to explain simply in terms of channel flow. For example, in the former section, flexure slip folds exist in a zone spatially separated from the upper strand of the South Tibetan Detachment System (STDSU). On the other hand, in the later section, an STDSU- in the sense of Mukherjee and Koyi (1)- is absent. Instead, a steep extensional shear zone with northeasterly dipping shear plane cuts the pre-existing shear fabrics throughout the HHSZ. However, the following common structural features in the HHSZ were observed in these sections. (1) S-C fabrics are the most ubiquitous ductile shear sense indicators in field. (2) Brittle shearing along the preexisting ductile primary shear planes in a top-to-SW sense. (3) Less ubiquitous ductile compressional shearing in the upper part of the shear zone including the STDSU. (4) A phase of local brittle-ductile extension throughout the shear zone as revealed by boudins of various morphologies. (5) The shear zone is divisible into a southern non-migmatitic and a northern migmatitic zone. No special structural dissimilarity is observed across this lithological boundary. Keywords: Channel flow, Extrusion, Higher Himalaya, Structural Geology, Shear zone, Deformation References 1. Mukherjee S, Koyi HA (in press) Higher Himalayan Shear Zone, Sutlej section: structural geology and extrusion mechanism by various combinations of simple shear, pure shear and channel flow in shifting modes. International Journal of Earth Sciences. 2. Mukherjee S, Koyi HA (in press) Higher Himalayan Shear Zone, Zanskar Indian Himalaya: microstructural studies and extrusion mechanism by a combination of simple shear and channel flow. International Journal of Earth Sciences.

Synthesis and characterization of thick PZT films via sol-gel dip coating method

NASA Astrophysics Data System (ADS)

Shakeri, Amid; Abdizadeh, Hossein; Golobostanfard, Mohammad Reza

2014-09-01

Thick films of lead zirconate titanate (PZT) offer possibilities for micro-electro-mechanical systems such as high frequency ultrasonic transducers. In this paper, crack-free thick films of PZT have been prepared up to 45 μm thickness via modified sol-gel dip coating method. In this procedure, acetic acid-alcoholic based sol is used by applying diethanolamine (DEA) and deionized water as additives. The effects of DEA and water on the crystal structure and surface morphology of the films are investigated. The mechanisms of acetic acid and DEA complexations are introduced by using FTIR spectrometer which illustrates suitable substitution of complexing agents with alkoxide groups. DEA/(Ti + Zr) = 0.5 or water/(Ti + Zr) = 0.5 are determined as the optimum molar ratio of additives, which lead to the formation of almost pure perovskite phase with the tetragonal lattice parameters of ct = 4.16 Ǻ and at = 4.02 Ǻ and a distortion of 2%. Values of remanent polarization and dielectric constant of 7.8 μC cm-2 and 1630 were obtained for 45 μm thick films, respectively.

Understanding the Interdependencies Between Composition, Microstructure, and Continuum Variables and Their Influence on the Fracture Toughness of α/β-Processed Ti-6Al-4V

NASA Astrophysics Data System (ADS)

Collins, P. C.; Koduri, S.; Dixit, V.; Fraser, H. L.

2018-03-01

The fracture toughness of a material depends upon the material's composition and microstructure, as well as other material properties operating at the continuum level. The interrelationships between these variables are complex, and thus difficult to interpret, especially in multi-component, multi-phase ductile engineering alloys such as α/β-processed Ti-6Al-4V (nominal composition, wt pct). Neural networks have been used to elucidate how variables such as composition and microstructure influence the fracture toughness directly ( i.e., via a crack initiation or propagation mechanism)—and independent of the influence of the same variables influence on the yield strength and plasticity of the material. The variables included in the models and analysis include (i) alloy composition, specifically, Al, V, O, and Fe; (ii) materials microstructure, including phase fractions and average sizes of key microstructural features; (iii) the yield strength and reduction in area obtained from uniaxial tensile tests; and (iv) an assessment of the degree to which plane strain conditions were satisfied by including a factor related to the plane strain thickness. Once trained, virtual experiments have been conducted which permit the determination of each variable's functional dependency on the resulting fracture toughness. Given that the database includes both K 1 C and K Q values, as well as the in-plane component of the stress state of the crack tip, it is possible to quantitatively assess the effect of sample thickness on K Q and the degree to which the K Q and K 1 C values may vary. These interpretations drawn by comparing multiple neural networks have a significant impact on the general understanding of how the microstructure influences the fracture toughness in ductile materials, as well as an ability to predict the fracture toughness of α/β-processed Ti-6Al-4V.

Spall behavior of cast iron with varying microstructures

NASA Astrophysics Data System (ADS)

Plume, Gifford; Rousseau, Carl-Ernst

2014-07-01

The spall strength of cast iron with varying microstructures has been investigated using plate impact at moderate speed. Stress history measurements were made with manganin stress gauges embedded between the back face of the specimen and a low impedance polycarbonate backing. Five separate cast irons were tested. Four of these consisted of gray cast iron with graphite in flake form, with three classified as Type VII A2 and the fourth containing a bimodal distribution of Types VII A4 and VII D8. The fifth casting consisted of ductile cast iron with graphite in nodular form, classified as Type I, size class 5. The spall strength for the Type VII A2 gray cast irons varied between 40 and 370 MPa, and that of the additional gray cast iron, between 410 and 490 MPa. The spall strength of the ductile cast iron fell within the range of 0.94-1.2 GPa. It is shown that the spall strength is linked to the damage level at the spall plane, where an increased level of tensile stress is required to generate higher levels of damage. Post mortem analysis was performed on the recovered samples, revealing the graphite phase to be the primary factor governing the spall fracture of cast irons, where crack nucleation is directly correlated to the debonding of graphite from the metal matrix. The average length of graphite found within a casting is linked to the material's strength, where strength increases as a function of decreasing length. The morphology and mean free path of graphite precipitates further govern the subsequent coalescence of initiated cracks to form a complete fracture plane. In cases where graphite spacing is large, increased energy level is required to complete the fracture process. A secondary factor governing the spall fracture of cast irons has also been linked to the microstructure of the metal matrix, with pearlite yielding higher spall strengths than free ferrite.

Differences and similarities in fatigue behaviour and its influences on critical current and residual strength between Ti-Nb and Nb3Al superconducting composite wires

NASA Astrophysics Data System (ADS)

Ochiai, Shojiro; Oki, Yuichiro; Sekino, Fumiaki; Ohno, Hiroaki; Hojo, Masaki; Moriai, Hidezumi; Sakai, Shuji; Koganeya, Masanobu; Hayashi, Kazuhiko; Yamada, Yuichi; Ayai, Naoki; Watanabe, Kazuo

2000-04-01

The influences of fatigue damage introduced at room temperature on critical current at 4.2 K and residual strength at room temperature of Ti-Nb superconducting composite wire with a low copper ratio (1.04) were studied. The experimental results were compared with those of Nb3 Al composite. The following differences between the composites were found: the fracture surface of the Ti-Nb filaments in the composite varies from a ductile pattern under static loading to a brittle one under cyclic loading, while the Nb3 Al compound always shows a brittle pattern under both loadings; the fracture strength of the Ti-Nb composite is given by the net stress criterion but that of Nb3 Al by the stress intensity factor criterion; in the Ti-Nb composite the critical current Ic decreases with increasing number of stress cycles simultaneously with the residual strength icons/Journals/Common/sigma" ALT="sigma" ALIGN="TOP"/> c ,r , while in the Nb3 Al composite Ic decreases later than icons/Journals/Common/sigma" ALT="sigma" ALIGN="TOP"/> c ,r . On the other hand, both composites have the following similarities: the filaments are fractured due to the propagation of the fatigue crack nucleated in the copper; with increasing number of stress cycles, the damage progresses in the order of stage I (formation of cracks in the clad copper), stage II (stable propagation of the fatigue crack into the inner core) and stage III (overall fracture), among which stage II occurs in the late stage beyond 85 to 90% of the fatigue life; at intermediate maximum stress, many large cracks grow into the core portion at different cross sections but not at high and low maximum stresses; accordingly, the critical current and residual strength of the portion apart from the main crack are low for the intermediate maximum stress but not for low and high maximum stresses.

The weak interfaces within tough natural composites: experiments on three types of nacre.

PubMed

Khayer Dastjerdi, Ahmad; Rabiei, Reza; Barthelat, Francois

2013-03-01

Mineralization is a typical strategy used in natural materials to achieve high stiffness and hardness for structural functions such as skeletal support, protection or predation. High mineral content generally leads to brittleness, yet natural materials such as bone, mollusk shells or glass sponge achieve relatively high toughness considering the weakness of their constituents through intricate microstructures. In particular, nanometers thick organic interfaces organized in micro-architectures play a key role in providing toughness by various processes including crack deflection, crack bridging or energy dissipation. While these interfaces are critical in these materials, their composition, structure and mechanics is often poorly understood. In this work we focus on nacre, one of the most impressive hard biological materials in terms of toughness. We performed interfacial fracture tests on chevron notched nacre samples from three different species: red abalone, top shell and pearl oyster. We found that the intrinsic toughness of the interfaces is indeed found to be extremely low, in the order of the toughness of the mineral inclusions themselves. Such low toughness is required for the cracks to follow the interfaces, and to deflect and circumvent the mineral tablets. This result highlights the efficacy of toughening mechanisms in natural materials, turning low-toughness inclusions and interfaces into high-performance composites. We found that top shell nacre displayed the highest interfacial toughness, because of higher surface roughness and a more resilient organic material, and also through extrinsic toughening mechanisms including crack deflection, crack bridging and process zone. In the context of biomimetics, the main implication of this finding is that the interface in nacre-like composite does not need to be tough; the extensibility or ductility of the interfaces may be more important than their strength and toughness to produce toughness at the macroscale. Copyright © 2012 Elsevier Ltd. All rights reserved.

Comparison of Fatigue Properties and Fatigue Crack Growth Rates of Various Implantable Metals

PubMed Central

Okazaki, Yoshimitsu

2012-01-01

The fatigue strength, effects of a notch on the fatigue strength, and fatigue crack growth rate of Ti-15Zr-4Nb-4Ta alloy were compared with those of other implantable metals. Zr, Nb, and Ta are important alloying elements for Ti alloys for attaining superior long-term corrosion resistance and biocompatibility. The highly biocompatible Ti-15Zr-4Nb-4Ta alloy exhibited an excellent balance between strength and ductility. Its notched tensile strength was much higher than that of a smooth specimen. The strength of 20% cold-worked commercially pure (C.P.) grade 4 Ti was close to that of Ti alloy. The tension-to-tension fatigue strength of an annealed Ti-15Zr-4Nb-4Ta rod at 107 cycles was approximately 740 MPa. The fatigue strength of this alloy was much improved by aging treatment after solution treatment. The fatigue strengths of C.P. grade 4 Ti and stainless steel were markedly improved by 20% cold working. The fatigue strength of Co-Cr-Mo alloy was markedly increased by hot forging. The notch fatigue strengths of 20% cold-worked C.P. grade 4 Ti, and annealed and aged Ti-15Zr-4Nb-4Ta, and annealed Ti-6Al-4V alloys were less than those of the smooth specimens. The fatigue crack growth rate of Ti-15Zr-4Nb-4Ta was the same as that of Ti-6Al-4V. The fatigue crack growth rate in 0.9% NaCl was the same as that in air. Stainless steel and Co-Cr-Mo-Ni-Fe alloy had a larger stress-intensity factor range (ΔK) than Ti alloy.

Adapted diffusion processes for effective forging dies

NASA Astrophysics Data System (ADS)

Paschke, H.; Nienhaus, A.; Brunotte, K.; Petersen, T.; Siegmund, M.; Lippold, L.; Weber, M.; Mejauschek, M.; Landgraf, P.; Braeuer, G.; Behrens, B.-A.; Lampke, T.

2018-05-01

Hot forging is an effective production method producing safety relevant parts with excellent mechanical properties. The economic efficiency directly depends on the occurring wear of the tools, which limits service lifetime. Several approaches of the presenting research group aim at minimizing the wear caused by interacting mechanical and thermal loads by using enhanced nitriding technology. Thus, by modifying the surface zone layer it is possible to create a resistance against thermal softening provoking plastic deformation and pronounced abrasive wear. As a disadvantage, intensely nitrided surfaces may possibly include the risk of increased crack sensitivity and therefore feature the chipping of material at the treated surface. Recent projects (evaluated in several industrial applications) show the high technological potential of adapted treatments: A first approach evaluated localized treatments by preventing areas from nitrogen diffusion with applied pastes or other coverages. Now, further ideas are to use this principle to structure the surface with differently designed patterns generating smaller ductile zones beneath nitrided ones. The selection of suitable designs is subject to certain geo-metrical requirements though. The intention of this approach is to prevent the formation and propagation of cracks under thermal shock conditions. Analytical characterization methods for crack sensitivity of surface zone layers and an accurate system of testing rigs for thermal shock conditions verified the treatment concepts. Additionally, serial forging tests using adapted testing geometries and finally, tests in the industrial production field were performed. Besides stabilizing the service lifetime and decreasing specific wear mechanisms caused by thermal influences, the crack behavior was influenced positively. This leads to a higher efficiency of the industrial production process and enables higher output in forging campaigns of industrial partners.

Eocene to post-Miocene kinematic evolution of the central Cyclades (Greece)

NASA Astrophysics Data System (ADS)

Draganits, E.; Huet, B.; Grasemann, B.; Schneider, D.; Ertl, A.

2012-04-01

Due to the extraordinary geotectonic location of the Aegean above an active subduction zone and an exceptional high seismicity, this area and especially the Cyclades have been in the focus of structural investigations for several decades. The present deformation is the result of ongoing plate tectonic movements in this area since at least the Miocene. The ductile structures of the Miocene extension and related metamorphic core type deformation are quite well studied and understood. Equally well investigated are the active tectonic deformation and associated brittle structures through several decades of seismic records. However, due to the difficulties of dating brittle faults, the kinematic evolution from the early to middle Miocene ductile structures, to later Miocene brittle-ductile and brittle faults is much less understood. For these reasons detailed structural fieldwork, combined with Ar-Ar geochronology and P-T studies, have been carried out on the uninhabited island of Despotiko, SW of Antiparos, which is situated virtually in the center of the Cycladic islands. This island has been selected because the existence of metamorphic rocks penetrated by Messinian rhyolite pipes and Pleistocene eolianites provide exceptional age constraints for Eocene to post-Miocene deformation structures. Despotiko is part of lower structural levels of the polymetamorphic Blueschist Unit of the Attic-Cycladic Metamorphic Belt and correlated lithologically with the Parikia gneisses and Marathi unit of Paros. Foliation is shallowly dipping towards the SSW. The main lithologies of the island, from the footwall to the hanging wall, consist of dark to pale grey, strongly foliated, mylonitic granite gneiss with abundant pegmatite dikes. The gneiss is overlain by prominent white, strongly foliated, mylonitic gneiss. Above are medium-grained, white calcite marble followed by greenish-white, mylonitic gneiss and an alternation of mica schist, greenschist, thin marble layers and some small serpentinite lenses. The structurally highest levels, in the south and southwest of the island, comprise several tens of meters of dolomite marble. This metamorphic succession has been cut by six Messinian rhyolitic volcanic vents and all crystalline rocks have been covered by late Pleistocene eolianites. The kinematic evolution of the investigation area can be divided based on the deformation style and age. (1) The ductile deformation results in NE-SW trending stretching lineation and shear senses both top-to NE and top-to SW. Ar-Ar white mica cooling ages indicate an early Miocene age for this ductile deformation. (2) The brittle/ductile structures, which gradually advance from the previous ductile deformation, start with small but pervasive flanking folds, followed by larger shear bands and finally faults with tourmaline slickenlines. The shear sense is consistently top-to SW with middle to late Miocene age constrained by Ar-Ar white mica cooling ages and zircon fission-track data from Paros. (3a) Large, subvertical, sinistral strike-slip faults cross-cut the metamorphic rocks and show up to hundreds of meters displacement. Late Miocene age is constrained by apatite fission-track data from Paros and the observation that these faults are sealed by Messinian rhyolites. (3b) The Messinian volcanic rocks are almost exclusively deformed by E-W striking conjugate brittle normal faults, which started already during the formation of the volcanic rocks. No unequivocal tectonic deformation structures have been observed in the Pleistocene eolianites.

Metamorphic and tectonic evolution of Ceuta peninsula (Internal Rif): new interpretation in the framework of arc and back arc evolution

NASA Astrophysics Data System (ADS)

Homonnay, Emmanuelle; Lardeaux, Jean-Marc; Corsini, Michel; Cenki-Tok, Bénédicte; Bosch, Delphine; Munch, Philippe; Romagny, Adrien; Ouazzani-Touhami, Mohamed

2016-04-01

In the last twenty years, various geophysical investigations have established that the Western Mediterranean opened in a subduction context as a back arc domain. In the Alboran basin the dip of the subduction plane is eastwards or southeastwards depending of considered models. If the geological records of back-arc opening are well-known, the arc-related tectonic and petrologic evolutions are still poorly documented. In order to decipher these markers, we focalised structural, petrological and thermo-chronological studies on the Ceuta peninsula located in the Rif belt, on the western part of the Gibraltar arc to the North of Morocco. The present-day tectonic pile is constituted by: (1) the upper Ceuta unit, composed of High Pressure and High Temperature metapelites retromorphosed under Amphibolite-facies condition, with Ultra-High Pressure relicts, and pyrigarnite and spinel bearing peridotites boudins at its base, (2) the lower Monte Hacho unit, with orthogneisses metamorphosed under Amphibolite-facies conditions. Structural analysis indicates a polyphase tectonic evolution: (1) an earlier deformation phase only observed in the UHP metapelites and characterized by a steep S1 foliation plane, (2) a main deformation phase associated to a pervasive gently dipping S2 foliation plane bearing a L2 stretching lineation and synschistose folds whose axes are parallel to L2 and (3) a late deformation phase which developed S3 foliation plane and L3 stretching lineation coeval with development of narrow normal ductile shear zones. A zone of increasing deformation, several dozen meters wide, is identified as a major ductile shear zone involving the peridotitic lenses at the base of the metapelites of the Ceuta unit and overlaying this upper unit on top of the orthogneisses of the Monte Hacho lower unit. The attitude of mylonitic foliation and stretching and mineral lineations as well as the numerous shear sense indicators observed in the shear zone are consistent with a thrusting toward the NE. Furthermore, biotite-sillimanite bearing S2 foliation affecting the whole of crustal rocks is contemporaneous with the movement on this main ductile thrusting. We combined garnet-biotite and GASP thermo-barometers with thermodynamic modelling (Theriak-Domino) in order to constrain pressure and temperature conditions of D2 and D3 tectono-metamorphic events. P-T conditions of D2 deformation are in the range 7-10kbar and 770-820°C and are compatible with syn-tectonic partial melting. D3 deformation event occurred at 1-7kbar and 400-550°C. These metamorphic conditions reflect abnormally high geothermal gradients during both shortening and thinning and are clearly compatible with the thermal evolution recognized in continental arcs. Preliminary U-Th-Pb (monazite, zircon and xenotime) and previous Ar39/Ar40 (micas) analyses, furnished similar ages around 21 Ma for D2 and D3 events, suggesting a very fast transition from arc to back-arc dynamics.

A LATE BRITTLE COMPONENT OF MOTION WITHIN THE DUCTILE EASTERN SIERRA CREST SHEAR ZONE (ESCSZ) ALONG THE EASTERN BOUNDARY OF THE TOLUMNE BATHOLITH IN THE SADDLEBAG LAKE, CA AREA. WHITESIDES, Andrew1, ENRIQUEZ, Marcus2 , HARDY, Jill1 , EHRET, Philip1, IANNONE, Monika1, CULBERT, Kristan1 GROSS, Ben3, LODEWYK, Jessica3, CAO, Wenrong1 , ZHANG, Tao1, MEMETI, Valbone3, PATERSON, Scott1 SCHMIDT, Keegan4. (1) Department of Earth Sciences, University of Southern California, Los Angeles, CA 90089-0740, awhitesi@usc.edu , (2) Department of Geological Sciences, Cal State L.A., 5151 State University Drive, Los Angeles, CA 90032, (3) Department of Earth and Planetary Sciences, Washington University, Campus Box 1169, 1 Brookings Dr, Saint Louis, MO, 63130, (4) Division of Natural Science and Mathematics, Lewis-Clark State College, 500 8th Ave., Lewiston, ID 83501

NASA Astrophysics Data System (ADS)

Whitesides, A. S.; Enriquez, M.; Hardy, J.; Ehret, P.; Iannone, M.; Culbert, K. N.; Gross, M. B.; Lodewyk, J.; Cao, W.; Zhang, T.; Memeti, V.; Paterson, S. R.; Schmidt, K. L.

2009-12-01

During mapping (by the Undergraduate Team Research program, University of Southern California) in the Saddlebag Lake pendant just along the eastern margin of the Tuolumne batholith we have discovered a brittle slip component in the ESCSZ that juxtaposes largely metasedimentary and metavolcanic rock packages. The metasedimentary package is dominated by bedded sandstones and siltstones and local conglomerates whereas the metavolcanics show a large range of volcanic and volcaniclastic units. All of the units dip steeply and have an average N-NW strike. Dextral oblique ductile shear is distributed in domains in both rock packages with varying width from ~2 km in the South to ~1 km in the North. Shear sense in planes at high angles to a steep to SW plunging mineral lineation include S-C structures, shear bands, asymmetrical folding, sigma and delta clasts, and asymmetrical boudins. Partitioning of shear is common with the metarhyolites and metasediments showing higher non-coaxial strain than in the metaandesite and metadacite units. Map-scale “z-shaped” asymmetrical folds within the shear zone are also consistent with dextral shearing. Folded and sheared dikes of the 88-85 Ma Cathedral Peak phase of the Tuolumne batholith are common in the shear zone. A newly discovered brittle slip surface with breccias, gouge, and local pseudotachylite and large quartz veins was also mapped in the center of the ductile shear zone typically along the contact between the western metasedimentary and eastern metavolcanics (often a metarhyolite at the contact) on the east. Local slickenlines, steps, and offset dikes indicate that the brittle fault also had oblique dextral movement, similar to the ductile shear zone. In the mapped area no dikes originating from the TB cross the brittle fault and some are terminated at the brittle fault surface We interpret these observations to indicate northward displacement of the metasedimentary package by first ductile then brittle faulting during cooling and possibly uplift of this region with the youngest motion post 82 Ma.

Early Paleozoic tectonic reactivation of the Shaoxing-Jiangshan fault zone: Structural and geochronological constraints from the Chencai domain, South China

NASA Astrophysics Data System (ADS)

Sun, Hanshen; Li, Jianhua; Zhang, Yueqiao; Dong, Shuwen; Xin, Yujia; Yu, Yingqi

2018-05-01

The Shaoxing-Jiangshan fault zone (SJFZ), as a fundamental Neoproterozoic block boundary that separates the Yangtze Block from the Cathaysia Block, is the key to understanding the evolution of South China from Neoproterozoic block amalgamation to early Paleozoic crustal reworking. New structural observations coupled with geochronological ages from the Chencai domain indicate that intense ductile deformation and metamorphism along the SJFZ occurred at ∼460-420 Ma, in response to the early Paleozoic orogeny in South China. To the east of the SJFZ, the deformation involves widespread generations of NE-striking foliation, intrafolial folds, and local development of sinistral-oblique shear zones. The shearing deformation occurred under amphibolite facies conditions at temperatures of >550 °C (locally even >650 °C). To the west of the SJFZ, the deformation corresponds to sinistral-oblique shearing along NE-striking, steep-dipping zones under greenschist facies conditions at temperatures of 400-500 °C. These deformation styles, as typical mid-crustal expressions of continental reworking, reflect tectonic reactivation of the pre-existing, deeply rooted Neoproterozoic block boundary in the early Paleozoic. We infer that the tectonic reactivation, possibly induced by oblique underthrusting of north Cathaysia, facilitated ductile shearing and burial metamorphic reactions, giving rise to the high-strain zones and high-grade metamorphic rocks. With respect to pre-existing mechanical weakness, our work highlights the role of tectonic reactivation of early structures in localizing later deformation before it propagates into yet undeformed domains.

Rate dependent deformation of porous sandstone across the brittle-ductile transition

NASA Astrophysics Data System (ADS)

Jefferd, M.; Brantut, N.; Mitchell, T. M.; Meredith, P. G.

2017-12-01

Porous sandstones transition from dilatant, brittle deformation at low pressure, to compactant, ductile deformation at high pressure. Both deformation modes are driven by microcracking, and are expected to exhibit a time dependency due to chemical interactions between the pore fluid and the rock matrix. In the brittle regime, time-dependent failure and brittle creep are well documented. However, much less is understood in the ductile regime. We present results from a series of triaxial deformation experiments, performed in the brittle-ductile transition zone of fluid saturated Bleurswiller sandstone (initial porosity = 23%). Samples were deformed at 40 MPa effective pressure, to 4% axial strain, under either constant strain rate (10-5 s-1) or constant stress (creep) conditions. In addition to stress, axial strain and pore volume change, P wave velocities and acoustic emission were monitored throughout. During constant stress tests, the strain rate initially decreased with increasing strain, before reaching a minimum and accelerating to a constant level beyond 2% axial strain. When plotted against axial strain, the strain rate evolution under constant stress conditions, mirrors the stress evolution during the constant strain rate tests; where strain hardening occurs prior to peak stress, which is followed by strain softening and an eventual plateau. In all our tests, the minimum strain rate during creep occurs at the same inelastic strain as the peak stress during constant strain tests, and strongly decreases with decreasing applied stress. The microstructural state of the rock, as interpreted from similar volumetric strain curves, as well as the P-wave velocity evolution and AE production rate, appears to be solely a function of the total inelastic strain, and is independent of the length of time required to reach said strain. We tested the sensitivity of fluid chemistry on the time dependency, through a series of experiments performed under similar stress conditions, but with chemically inert decane instead of water as the pore fluid. Under the same applied stress, decane saturated samples reached a minimum strain rate 2 orders of magnitude lower than the water saturated samples. This is consistent with a mechanism of subcritical crack growth driven by chemical interactions between the pore fluid and the rock.

The integrity of welded interfaces in ultra-high molecular weight polyethylene: Part 2--interface toughness.

PubMed

Haughie, David W; Buckley, C Paul; Wu, Junjie

2006-07-01

In Part 2 of a study of welding of ultra-high molecular weight polyethylene (UHMWPE), experiments were conducted to measure the interfacial fracture energy of butt welds, for various welding times and temperatures above the melting point. Their toughness was investigated at 37 degrees C in terms of their fracture energy, obtained by adapting the essential work of fracture (EWF) method. However, a proportion of the welded samples (generally decreasing with increasing welding time or temperature) failed in dual ductile/brittle mode, hence invalidating the EWF test. Even those failing in purely ductile mode showed a measurable interface work of fracture only for the highest weld temperature and time: 188 degrees C and 90 min. Results from the model presented in Part 1 show that this corresponds to the maximum reptated molecular weight reaching close to the peak in the molar mass distribution. Hence this work provides the first experimental evidence that the slow rate of self-diffusion in UHMWPE leads to welded interfaces acting as low-toughness crack paths. Since such interfaces exist around every powder particle in processed UHMWPE this problem cannot be avoided, and it must be accommodated in design of hip and knee bearing surfaces made from this polymer.

On the correlation between microscopic structural heterogeneity and embrittlement behavior in metallic glasses

PubMed Central

Li, Weidong; Gao, Yanfei; Bei, Hongbin

2015-01-01

In order to establish a relationship between microstructure and mechanical properties, we systematically annealed a Zr-based bulk metallic glass (BMG) at 100 ~ 300 °C and measured their mechanical and thermal properties. The as-cast BMG exhibits some ductility, while the increase of annealing temperature and time leads to the transition to a brittle behavior that can reach nearly-zero fracture energy. The differential scanning calorimetry did not find any significant changes in crystallization temperature and enthalpy, indicating that the materials still remained fully amorphous. Elastic constants measured by ultrasonic technique vary only slightly with respect to annealing temperature and time, which does obey the empirical relationship between Poisson’s ratio and fracture behavior. Nanoindentation pop-in tests were conducted, from which the pop-in strength mapping provides a “mechanical probe” of the microscopic structural heterogeneities in these metallic glasses. Based on stochastically statistic defect model, we found that the defect density decreases with increasing annealing temperature and annealing time and is exponentially related to the fracture energy. A ductile-versus-brittle behavior (DBB) model based on the structural heterogeneity is developed to identify the physical origins of the embrittlement behavior through the interactions between these defects and crack tip. PMID:26435318

On the correlation between microscopic structural heterogeneity and embrittlement behavior in metallic glasses

DOE PAGES

Li, Weidong; Gao, Yanfei; Bei, Hongbin

2015-10-05

To establish a relationship between microstructure and mechanical properties, we systematically annealed a Zr-based bulk metallic glass (BMG) at 100 ~ 300°C and measured their mechanical and thermal properties. The as-cast BMG exhibits some ductility, while the increase of annealing temperature and time leads to the transition to a brittle behavior that can reach nearly-zero fracture energy. The differential scanning calorimetry did not find any significant changes in crystallization temperature and enthalpy, indicating that the materials still remained fully amorphous. Elastic constants measured by ultrasonic technique vary only slightly with respect to annealing temperature and time, which does obey themore » empirical relationship between Poisson’s ratio and fracture behavior. Nanoindentation pop-in tests were conducted, from which the pop-in strength mapping provides a “mechanical probe” of the microscopic structural heterogeneities in these metallic glasses. Based on stochastically statistic defect model, we found that the defect density decreases with increasing annealing temperature and annealing time and is exponentially related to the fracture energy. A ductile-versus-brittle behavior (DBB) model based on the structural heterogeneity is developed to identify the physical origins of the embrittlement behavior through the interactions between these defects and crack tip.« less

Comprehensive Understanding of Ductility Loss Mechanisms in Various Steels with External and Internal Hydrogen

NASA Astrophysics Data System (ADS)

Takakuwa, Osamu; Yamabe, Junichiro; Matsunaga, Hisao; Furuya, Yoshiyuki; Matsuoka, Saburo

2017-11-01

Hydrogen-induced ductility loss and related fracture morphologies are comprehensively discussed in consideration of the hydrogen distribution in a specimen with external and internal hydrogen by using 300-series austenitic stainless steels (Types 304, 316, 316L), high-strength austenitic stainless steels (HP160, XM-19), precipitation-hardened iron-based super alloy (A286), low-alloy Cr-Mo steel (JIS-SCM435), and low-carbon steel (JIS-SM490B). External hydrogen is realized by a non-charged specimen tested in high-pressure gaseous hydrogen, and internal hydrogen is realized by a hydrogen-charged specimen tested in air or inert gas. Fracture morphologies obtained by slow-strain-rate tensile tests (SSRT) of the materials with external or internal hydrogen could be comprehensively categorized into five types: hydrogen-induced successive crack growth, ordinary void formation, small-sized void formation related to the void sheet, large-sized void formation, and facet formation. The mechanisms of hydrogen embrittlement are broadly classified into hydrogen-enhanced decohesion (HEDE) and hydrogen-enhanced localized plasticity (HELP). In the HEDE model, hydrogen weakens interatomic bonds, whereas in the HELP model, hydrogen enhances localized slip deformations. Although various fracture morphologies are produced by external or internal hydrogen, these morphologies can be explained by the HELP model rather than by the HEDE model.

APPLICATION OF ELECTROLESS-NICKEL BRAZING TO TUBULAR FUEL ELEMENTS FOR THE N.S. SAVANNAH. Status Report

DOE Office of Scientific and Technical Information (OSTI.GOV)

Lamartine, J T; Thurber, W C

1959-06-01

The feasibility of using electroless nickel, a chemical deposit containing about 10 wt.% phosphorous in nickel, as the brazing alloy for assembling tubular stainless steel fuel elements of the type specified in Core I of the N. S. Savannah was investigated. This material was selected primarily because of the ease of braze-metal preplacement by chemical deposition of the alloy on type 304 stainiess steel ferrule spacers, prior to fuelbundle assembly. Brazed joints produced by this method were generally characterized by a relatively ductile solid-solution region at the thinnest portions of the fillet. This ductile zone should minimize the possibility ofmore » complete propagation of hairline cracks, which form in the brittle, eutectic regions of fillet. The microstructural appearance of the electroless-nickel joints was not appreciably affected by variations in the brazing temperature from 1750 to 1900 deg F or the brazing time from 15 to 60 min. Several plating solutions were evaluated and all were found to be capable of producing deposits suitable for brazing applications. Corrosion tests conducted in static 525 deg F water indicated that no significant attack of joints brazed with electroless nickel had occurred after 300-hr exposure. A small fuel bundle was successfully assembled by brazing with electroless nickel. (auth)« less

Effect of a Material Contrast on a Dynamic Rupture: 3-D

NASA Astrophysics Data System (ADS)

Harris, R. A.; Day, S. M.

2003-12-01

We use numerical simulations of spontaneously propagating ruptures to examine the effect of a material contrast on earthquake dynamics. We specifically study the case of a lateral contrast whereby the fault is the boundary between two different rock-types. This scenario was previously studied in two-dimensions by Harris and Day [BSSA, 1997], and Andrews and Ben-Zion [JGR, 1997], in addition to subsequent 2-D studies, but it has not been known if the two-dimensional results are applicable to the real three-dimensional world. The addition of the third dimension implies a transition from pure mode II (i.e., plane-strain) to mixed-mode crack dynamics, which is more complicated since in mode II the shear and normal stresses are coupled whereas in mode III (i.e., anti-plane strain) they are not coupled. We use a slip-weakening fracture criterion and examine the effect on an earthquake rupture of material contrasts of up to 50 percent across the fault zone. We find a surprisingly good agreement between our earlier 2-D results, and our 3-D results for along-strike propagation. We find that the analytical solution presented in Harris and Day [BSSA, 1997] does an excellent job at predicting the bilateral, along-strike rupture velocities for the three-dimensional situation. In contrast, the along-dip propagation behaves much as expected for a purely mode-III rupture, with the rupture velocities up-dip and down-dip showing the expected symmetries.

Oxidation resistant coatings for ceramic matrix composite components

DOE Office of Scientific and Technical Information (OSTI.GOV)

Vaubert, V.M.; Stinton, D.P.; Hirschfeld, D.A.

Corrosion resistant Ca{sub 0.6}Mg{sub 0.4}Zr{sub 4}(PO{sub 4}){sub 6} (CMZP) and Ca{sub 0.5}Sr{sub 0.5}Zr{sub 4}(PO{sub 4}){sub 6} (CS-50) coatings for fiber-reinforced SiC-matrix composite heat exchanger tubes have been developed. Aqueous slurries of both oxides were prepared with high solids loading. One coating process consisted of dipping the samples in a slip. A tape casting process has also been created that produced relatively thin and dense coatings covering a large area. A processing technique was developed, utilizing a pre-sintering step, which produced coatings with minimal cracking.

Evaluation of a Brayton cycle recuperator after 21,000 hours of ground testing

NASA Technical Reports Server (NTRS)

Moore, T. J.

1979-01-01

A metallographic examination was conducted on a Brayton cycle recuperator and associated ducting after 21,000 hours of ground testing in air. At the hot (turbine) end, the recuperator operated at a nominal temperature of 675 C. The type 347 stainless-steel recuperator performed satisfactorily in the ground test even though the primary working fluid leaked to the atmosphere periodically. The leakage path was located at plate-bar braze joints which cracked as a result of thermal stresses. The welded type 347 stainless steel ducting a type 347/Hastelloy X bellows survived the ground test with no apparent loss of ductility or integrity. Some apparent aging embrittlement was observed in the Hastelloy X ducting but the serviceability was not affected.