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Sample records for ferritic fe-cr alloys

  1. Postirradiation deformation behavior in ferritic Fe-Cr alloys

    SciTech Connect

    Hamilton, M.L.; Gelles, D.S.; Gardner, P.L.

    1992-06-01

    It has been demonstrated that fast-neutron irradiation produces significant hardening in simple Fe-(3-18)Cr binary alloys irradiated to about 35 dpa in the temperature range 365 to 420{degrees}C, whereas irradiation at 574{degrees}C produces hardening only for 15% or more chromium. The irradiation-induced changes in tensile properties are discussed in terms of changes in the power law work-hardening exponent. The work-hardening exponent of the lower chromium alloys decreased significantly after low-temperature irradiation ({le} 420{degrees}C) but increased after irradiation at 574{degrees}C. The higher chromium alloys failed either in cleavage or in a mixed ductile/brittle fashion. Deformation microstructures are presented to support the tensile behavior.

  2. Postirradiation deformation behavior in ferritic Fe-Cr alloys

    SciTech Connect

    Hamilton, M.L.; Gelles, D.S. ); Gardner, P.L. )

    1992-06-01

    It has been demonstrated that fast-neutron irradiation produces significant hardening in simple Fe-(3-18)Cr binary alloys irradiated to about 35 dpa in the temperature range 365 to 420[degrees]C, whereas irradiation at 574[degrees]C produces hardening only for 15% or more chromium. The irradiation-induced changes in tensile properties are discussed in terms of changes in the power law work-hardening exponent. The work-hardening exponent of the lower chromium alloys decreased significantly after low-temperature irradiation ([le] 420[degrees]C) but increased after irradiation at 574[degrees]C. The higher chromium alloys failed either in cleavage or in a mixed ductile/brittle fashion. Deformation microstructures are presented to support the tensile behavior.

  3. Grain boundary diffusion of {sup 181}W in Fe-Cr ferritic alloys

    SciTech Connect

    Cermak, J.; Ruzickova, J.; Pokorna, A.

    1995-07-15

    The grain boundary diffusivity s{delta}D{sub b} of {sup 181}W in binary Fe-Cr alloys with 8--12 wt.% Cr, in a ternary alloy Fe-8Cr-0.17C and in two commercial modifications of 8% Cr ferritic steels were measured by the serial sectioning method in the temperature range 773--1,123 K. A variation of the Cr concentration in the range 8--12 wt.% does not influence s{delta}D{sub b}. The addition of carbon and, probably also phosphorus, decreases s{delta}D{sub b} similarly as it was observed in a previous study on iron diffusion in austenitic alloys Fe-Ni-Cr-C and Fe-Ni-Cr-P. The binary alloys could be considered pure, i.e. free of carbon, above 883 K, whereas at lower temperatures, probably due to residual carbon segregation to grain boundaries, a considerable decrease in s{delta}D{sub b} was observed compared with the extrapolated values from the high temperature region. The tungsten grain boundary diffusivity was found to be insensitive to small changes in the concentration of other alloying or impurity elements.

  4. Formation Mechanisms of Alloying Element Nitrides in Recrystallized and Deformed Ferritic Fe-Cr-Al Alloy

    NASA Astrophysics Data System (ADS)

    Akhlaghi, Maryam; Meka, Sai Ramudu; Jägle, Eric A.; Kurz, Silke J. B.; Bischoff, Ewald; Mittemeijer, Eric J.

    2016-09-01

    The effect of the initial microstructure (recrystallized or cold-rolled) on the nitride precipitation process upon gaseous nitriding of ternary Fe-4.3 at. pct Cr-8.1 at. pct Al alloy was investigated at 723 K (450 °C) employing X-ray diffraction (XRD) analyses, transmission electron microscopy (TEM), atom probe tomography (APT), and electron probe microanalysis (EPMA). In recrystallized Fe-Cr-Al specimens, one type of nitride develops: ternary, cubic, NaCl-type mixed Cr1- x Al x N. In cold-rolled Fe-Cr-Al specimens, precipitation of two types of nitrides occurs: ternary, cubic, NaCl-type mixed Cr1- x Al x N and binary, cubic, NaCl-type AlN. By theoretical analysis, it was shown that for the recrystallized specimens an energy barrier for the nucleation of mixed Cr1- x Al x N exists, whereas in the cold-rolled specimens no such energy barriers for the development of mixed Cr1- x Al x N and of binary, cubic AlN occur. The additional development of the cubic AlN in the cold-rolled microstructure could be ascribed to the preferred heterogeneous nucleation of cubic AlN on dislocations. The nitrogen concentration-depth profile of the cold-rolled specimen shows a stepped nature upon prolonged nitriding as a consequence of instantaneous nucleation of nitride upon arrival of nitrogen and nitride growth rate-limited by nitrogen transport through the thickening nitrided zone.

  5. Effect of Alloy Composition, Surface Preparation and Exposure Conditions on the Selective Oxidation Behavior of Ferritic Fe-Cr and Fe-Cr-X Alloy

    SciTech Connect

    Meier, G H; Mu, N; Yanar, N M; Pettit, F S; Piron Abellan, J; Olszewski, T; Quadakkers, W J; Holcomb, G R

    2010-09-01

    Abstract Selective oxidation behavior of ferritic martensitic Fe–Cr base alloys, exposed in various atmospheres containing combinations of O2, CO2, and H2O, were studied at various temperatures relevant to oxy-fuel combustion. This paper begins with a discussion of the required Cr content to form a continuous external chromia scale on a simple binary Fe–Cr alloy exposed in oxygen or air based on experiments and calculations using the classic Wagner model. Then, the effects of the exposure environment and Cr content on the selective oxidation of Fe–Cr alloys are evaluated. Finally, the effects produced by alloying additions of Si, commonly present in various groups of commercially available ferritic steels, are described. The discussion compares the oxide scale formation on simple binary and ternary Fe–Cr base model alloys with that on several commercially available ferritic steels.

  6. Creep behavior of a {beta}{prime}(NiAl) precipitation strengthened ferritic Fe-Cr-Ni-Al alloy

    SciTech Connect

    Zhu, S.M.; Tjong, S.C.; Lai, J.K.L.

    1998-05-22

    Creep in precipitation-strengthened alloys usually exhibits a pronounced transition in the stress vs creep rate relationship due to dislocations bypassing of particles by climb at low stresses. In the present study, a single-slope behavior is observed in creep of {beta}{prime}(NiAl) strengthened ferritic Fe-19Cr-4Ni-2Al alloy in the temperature range 873--923 K. The alloy exhibits anomalously high values of apparent stress exponent and activation energy (980 kJ/mol). Transmission electron microscopy examination of the deformation microstructure reveals the occurrence of attractive dislocation/particle interaction, a feature which is usually observed in dispersion-strengthened alloys. Such an attractive dislocation particle interaction makes the local climb of dislocations over particles a realistic configuration at low stresses. The creep data are analyzed by the back-stress approach and by the recent dislocation-climb theories based on attractive interaction between dislocations and particles. By considering a back stress, all data can be rationalized by a power-law with a stress exponent of 4 and a creep activation energy close to the self-diffusion energy of the matrix lattice. Local climb together with the attractive but not strong interactions between the dislocations and particles is suggested to be the operative deformation mechanism at low stresses and to account for the single-slope behavior in the stress/creep rate relationship of this alloy.

  7. Dispersoid Distribution and Microstructure in Fe-Cr-Al Ferritic Oxide Dispersion-Strengthened Alloy Prepared by Friction Consolidation

    SciTech Connect

    Catalini, David; Kaoumi, Djamel; Reynolds, Anthony; Grant, Glenn J.

    2015-07-09

    INCOLOY® MA956 is a ferritic Oxide Dispersion Strengthened (ODS) alloy. Three different oxides, Y4Al2O9, YAlO3 and Y3Al5O12, have been observed in this alloy. The oxide particle sizes range from just a few up to hundreds of nm and these particles are responsible of the high temperature mechanical strength of this alloy. Mechanically alloyed MA956 powder was consolidated via Friction Consolidation using three different processing conditions. As a result, three small compacts of low porosity were produced. The compacts exhibited a refined equiaxed grain structure with grain sizes smaller than 10 µm and the desired oxide dispersion.YAlO3 and Y3Al5O12 were identified in the compacts by Scanning Electron Microscopy (SEM), Electron Dispersive Spectroscopy (EDS) and X-ray diffraction (XRD). The size distribution of precipitates above 50 nm showed a direct proportionality between average precipitate size and grain size. The total energy input during processing was correlated with the relative amount of each of the oxides in the disks: the higher the total processing energy input, the higher the relative amount of Y3Al5O12 precipitates. The elemental composition of the oxide precipitates was also probed individually by EDS showing an aluminum enrichment trend as precipitates grow in size.

  8. Influence of alloy content and a cerium surface treatment on the oxidation behavior of Fe-Cr ferritic stainless steels

    SciTech Connect

    Alman, D.E.; Jablonski, P.D.

    2006-01-01

    The cost of solid oxide fuel cells (SOFC) can be significantly reduced by using interconnects made from ferritic stainless steels. In fact, several alloys have been developed specifically for this application (Crofer 22APU and Hitachi ZMG323). However, these steels lack environmental stability in SOFC environments, and as a result, degrade the performance of the SOFC. A steel interconnect can contribute to performance degradation through: (i) Cr poisoning of electrochemically active sites within the cathode; (ii) formation of non-conductive oxides, such as SiO2 or Al2O3 from residual or minor alloying elements, at the base metal-oxide scale interface; and/or (iii) excessive oxide scale growth, which may also retard electrical conductivity. Consequently, there has been considerable attention on developing coatings to protect steel interconnects in SOFC environments and controlling trace elements during alloy production. Recently, we have reported on the development of a Cerium surface treatment that improves the oxidation behavior of a variety alloys, including Crofer 22APU [1-5]. Initial results indicated that the treatment may improve the performance of Crofer 22APU for SOFC application by: (i) retarding scale growth resulting in a thinner oxide scale; and (ii) suppressing the formation of a deleterious continuous SiO2 layer that can form at the metal-oxide scale interface in materials with high residual Si content [5]. Crofer 22 APU contains Fe-22Cr-0.5Mn-0.1Ti (weight percent). Depending on current market prices and the purity of raw materials utilized for ingot production, Cr can contribute upwards of 90 percent of the raw materials cost. The present research was undertaken to determine the influence of Cr content and minor element additions, especially Ti, on the effectiveness of the Ce surface treatment. Particular emphasis is placed on the behavior of low Cr alloys.

  9. Solid-liquid phase equilibria of Fe-Cr-Al alloys and spinels

    NASA Astrophysics Data System (ADS)

    McMurray, J. W.; Hu, R.; Ushakov, S. V.; Shin, D.; Pint, B. A.; Terrani, K. A.; Navrotsky, A.

    2017-08-01

    Ferritic FeCrAl alloys are candidate accident tolerant cladding materials. There is a paucity of data concerning the melting behavior for FeCrAl and its oxides. Analysis tools have therefore had to utilize assumptions for simulations using FeCrAl cladding. The focus of this study is to examine in some detail the solid-liquid phase equilibria of FeCrAl alloys and spinels with the aim of improving the accuracy of severe accident scenario computational studies.

  10. HIGH TEMPERATURE BRAZING ALLOY FOR JOINT Fe-Cr-Al MATERIALS AND AUSTENITIC AND FERRITIC STAINLESS STEELS

    DOEpatents

    Cost, R.C.

    1958-07-15

    A new high temperature brazing alloy is described that is particularly suitable for brazing iron-chromiumaluminum alloys. It consists of approximately 20% Cr, 6% Al, 10% Si, and from 1.5 to 5% phosphorus, the balance being iron.

  11. Dependence of the nitriding rate of ferritic and austenitic substrates on the crystallographic orientation of surface grains; gaseous nitriding of Fe-Cr and Ni-Ti alloys

    NASA Astrophysics Data System (ADS)

    Akhlaghi, M.; Jung, M.; Meka, S. R.; Fonović, M.; Leineweber, A.; Mittemeijer, E. J.

    2015-12-01

    Gaseous nitriding of ferritic Fe-Cr and austenitic Ni-Ti solid solutions reveals that the extent of the uptake of dissolved nitrogen depends on the crystallographic orientation of the surface grains of the substrate. In both ferritic and austenitic substrates, the surface nitrogen concentration and the nitriding depth decrease upon increasing the smallest angle between the surface normal and the normal of a {1 0 0} plane of the surface grain considered. This phenomenon could be ascribed to the residual compressive macrostress developed during nitriding which varies as a function of crystallographic orientation of the (surface) grains due to the elastically anisotropic nature of ferrite and austenite solid solutions investigated in this study.

  12. Mechanical properties of neutron-irradiated model and commercial FeCrAl alloys

    NASA Astrophysics Data System (ADS)

    Field, Kevin G.; Briggs, Samuel A.; Sridharan, Kumar; Howard, Richard H.; Yamamoto, Yukinori

    2017-06-01

    The development and understanding of the mechanical properties of neutron-irradiated FeCrAl alloys is increasingly a critical need as these alloys continue to become more mature for nuclear reactor applications. This study focuses on the mechanical properties of model FeCrAl alloys and of a commercial FeCrAl alloy neutron-irradiated to up to 13.8 displacements per atom (dpa) at irradiation temperatures between 320 and 382 °C. Tensile tests were completed at room temperature and at 320 °C, and a subset of fractured tensile specimens was examined by scanning electron microscopy. Results showed typical radiation hardening and embrittlement indicative of high chromium ferritic alloys with strong chromium composition dependencies at lower doses. At and above 7.0 dpa, the mechanical properties saturated for both the commercial and model FeCrAl alloys, although brittle cleavage fracture was observed at the highest dose in the model FeCrAl alloy with the highest chromium content (18 wt %). The results suggest the composition and microstructure of FeCrAl alloys plays a critical role in the mechanical response of FeCrAl alloys irradiated near temperatures relevant to light water reactors.

  13. Mechanical properties of neutron-irradiated model and commercial FeCrAl alloys

    DOE PAGES

    Field, Kevin G.; Briggs, Samuel A.; Sridharan, Kumar; ...

    2017-03-28

    The development and understanding of the mechanical properties of neutron-irradiated FeCrAl alloys is increasingly a critical need as these alloys continue to become more mature for nuclear reactor applications. This study focuses on the mechanical properties of model FeCrAl alloys and of a commercial FeCrAl alloy neutron-irradiated to up to 13.8 displacements per atom (dpa) at irradiation temperatures between 320 and 382 °C. Tensile tests were completed at room temperature and at 320 °C, and a subset of fractured tensile specimens was examined by scanning electron microscopy. Results showed typical radiation hardening and embrittlement indicative of high chromium ferritic alloysmore » with strong chromium composition dependencies at lower doses. At and above 7.0 dpa, the mechanical properties saturated for both the commercial and model FeCrAl alloys, although brittle cleavage fracture was observed at the highest dose in the model FeCrAl alloy with the highest chromium content (18 wt %). Finally, the results suggest the composition and microstructure of FeCrAl alloys plays a critical role in the mechanical response of FeCrAl alloys irradiated near temperatures relevant to light water reactors.« less

  14. Surface modification to improve fireside corrosion resistance of Fe-Cr ferritic steels

    DOEpatents

    Park, Jong-Hee; Natesan, Krishnamurti; Rink, David L.

    2010-03-16

    An article of manufacture and a method for providing an Fe--Cr ferritic steel article of manufacture having a surface layer modification for corrosion resistance. Fe--Cr ferritic steels can be modified to enhance their corrosion resistance to liquid coal ash and other chemical environments, which have chlorides or sulfates containing active species. The steel is modified to form an aluminide/silicide passivating layer to reduce such corrosion.

  15. Ion irradiation testing and characterization of FeCrAl candidate alloys

    SciTech Connect

    Anderoglu, Osman; Aydogan, Eda; Maloy, Stuart Andrew; Wang, Yongqiang

    2014-10-29

    The Fuel Cycle Research and Development program’s Advanced Fuels Campaign has initiated a multifold effort aimed at facilitating development of accident tolerant fuels. This effort involves development of fuel cladding materials that will be resistant to oxidizing environments for extended period of time such as loss of coolant accident. Ferritic FeCrAl alloys are among the promising candidates due to formation of a stable Al₂O₃ oxide scale. In addition to being oxidation resistant, these promising alloys need to be radiation tolerant under LWR conditions (maximum dose of 10-15 dpa at 250 – 350°C). Thus, in addition to a number of commercially available alloys, nuclear grade FeCrAl alloys developed at ORNL were tested using high energy proton irradiations and subsequent characterization of irradiation hardening and damage microstructure. This report summarizes ion irradiation testing and characterization of three nuclear grade FeCrAl cladding materials developed at ORNL and four commercially available Kanthal series FeCrAl alloys in FY14 toward satisfying FCRD campaign goals.

  16. A combined APT and SANS investigation of α' phase precipitation in neutron-irradiated model FeCrAl alloys

    DOE PAGES

    Briggs, Samuel A.; Edmondson, Philip D.; Littrell, Kenneth C.; ...

    2017-03-01

    Here, FeCrAl alloys are currently under consideration for accident-tolerant fuel cladding applications in light water reactors owing to their superior high-temperature oxidation and corrosion resistance compared to the Zr-based alloys currently employed. However, their performance could be limited by precipitation of a Cr-rich α' phase that tends to embrittle high-Cr ferritic Fe-based alloys. In this study, four FeCrAl model alloys with 10–18 at.% Cr and 5.8–9.3 at.% Al were neutron-irradiated to nominal damage doses up to 7.0 displacements per atom at a target temperature of 320 °C. Small angle neutron scattering techniques were coupled with atom probe tomography to assessmore » the composition and morphology of the resulting α' precipitates. It was demonstrated that Al additions partially destabilize the α' phase, generally resulting in precipitates with lower Cr contents when compared with binary Fe-Cr systems. The precipitate morphology evolution with dose exhibited a transient coarsening regime akin to previously observed behavior in aged Fe-Cr alloys. Similar behavior to predictions of the LSW/UOKV models suggests that α' precipitation in irradiated FeCrAl is a diffusion-limited process with coarsening mechanisms similar to those in thermally aged high-Cr ferritic alloys.« less

  17. Phase Stability in the Fe-Rich Fe-Cr-Ni-Zr Alloys

    DOE PAGES

    Chen, Tianyi; Yang, Ying; Tan, Lizhen

    2017-07-31

    Knowledge on phase stability in Fe-rich Fe-Cr-Ni-Zr alloys is needed for the development of Laves phase strengthened Fe-Cr-Ni-Zr ferritic alloys. These alloys show promising applications as new cladding materials of nuclear reactors due to enhanced high-temperature strength and resistance to creep and irradiation hardening. The phase stability in four Fe-rich Fe-Cr-Ni-Zr alloys was carefully investigated using scanning electron microscopy, transmission electron microscopy, energy-dispersive X-ray spectroscopy, and X-ray diffraction techniques. Furthemore, the samples were arc-melted and heat treated at 973.15 K (700 °C) for 1275 hours and 1273.15 K (1000 °C) for 336 hours. The experimental results showed extensive solubility ofmore » Ni in the intermetallic phases Fe23Zr6 and Fe2Zr_C15. Nickel stabilizes the Laves Fe2Zr_C15 structure more than the C36 and C14 structures. In addition to Fe23Zr6 and Fe2Zr_C15, Ni7Zr2 was found to be stable in samples with higher Ni content and lower annealing temperature. The Fe2Zr_C15 and Fe23Zr6 coexist with the body-centered cubic matrix phase in all samples regardless of compositions and temperatures.« less

  18. Phase Stability in the Fe-Rich Fe-Cr-Ni-Zr Alloys

    NASA Astrophysics Data System (ADS)

    Chen, Tianyi; Yang, Ying; Tan, Lizhen

    2017-10-01

    Knowledge on phase stability in Fe-rich Fe-Cr-Ni-Zr alloys is needed for the development of Laves phase strengthened Fe-Cr-Ni-Zr ferritic alloys. These alloys show promising applications as new cladding materials of nuclear reactors due to enhanced high-temperature strength and resistance to creep and irradiation hardening. Phase stability in four Fe-rich Fe-Cr-Ni-Zr alloys was carefully investigated using scanning electron microscopy, transmission electron microscopy, energy-dispersive X-ray spectroscopy, and X-ray diffraction techniques. The samples were arc-melted and heat treated at 973.15 K (700 °C) for 1275 hours and 1273.15 K (1000 °C) for 336 hours. The experimental results showed extensive solubility of Ni in the intermetallic phases Fe23Zr6 and Fe2Zr_C15. Nickel stabilizes the Laves Fe2Zr_C15 structure more than the C36 and C14 structures. In addition to Fe23Zr6 and Fe2Zr_C15, Ni7Zr2 was found to be stable in samples with higher Ni content and lower annealing temperature. The Fe2Zr_C15 and Fe23Zr6 coexist with the body-centered cubic matrix phase in all samples regardless of compositions and temperatures.

  19. Oxidation sulfidation resistance of Fe-Cr-Ni alloys

    DOEpatents

    Natesan, Ken; Baxter, David J.

    1984-01-01

    High temperature resistance of Fe-Cr-Ni alloy compositions to oxidative and/or sulfidative conditions is provided by the incorporation of about 1-8 wt. % of Zr or Nb and results in a two-phase composition having an alloy matrix as the first phase and a fine grained intermetallic composition as the second phase. The presence and location of the intermetallic composition between grains of the matrix provides mechanical strength, enhanced surface scale adhesion, and resistance to corrosive attack between grains of the alloy matrix at temperatures of 500.degree.-1000.degree. C.

  20. Improved oxidation sulfidation resistance of Fe-Cr-Ni alloys

    DOEpatents

    Natesan, K.; Baxter, D.J.

    1983-07-26

    High temperature resistance of Fe-Cr-Ni alloy compositions to oxidative and/or sulfidative conditions is provided by the incorporation of about 1 to 8 wt % of Zr or Nb and results in a two-phase composition having an alloy matrix as the first phase and a fine grained intermetallic composition as the second phase. The presence and location of the intermetallic composition between grains of the matrix provides mechanical strength, enhanced surface scale adhesion, and resistance to corrosive attack between grains of the alloy matrix at temperatures of 500 to 1000/sup 0/C.

  1. Amorphization of C-implanted Fe(Cr) alloys

    SciTech Connect

    Knapp, J.A.; Follstaedt, D.M.; Sorensen, N.R.; Pope, L.E.

    1990-01-01

    The amorphous phase formed by implanting C into Fe alloyed with Cr, which is prototype for the amorphous phase formed by implanting C into stainless steels, is compared to that formed by implanting C plus Ti into Fe and steels. The composition range of the phase has been examined; higher Cr and C concentrations are required than needed with Ti and C. The friction and wear benefits obtained by implanting stainless steels with C alone do not persist for the long durations and high wear loads found with Ti and C. However, the amorphous Fe-Cr-C alloys exhibits good aqueous corrosion resistance. 9 refs., 3 figs., 1 tabs.

  2. The Bain path of paramagnetic Fe-Cr based alloys

    NASA Astrophysics Data System (ADS)

    Al-Zoubi, N.; Johansson, B.; Nilson, G.; Vitos, L.

    2011-07-01

    Employing the first-principles exact muffin-tin orbital method in combination with the coherent potential approximation, we calculated the total energy and local magnetic moments of paramagnetic Fe-Cr-M (M = Cr, Mn, Fe, Co, Ni) alloys along the tetragonal distortion (Bain) path connecting the body centered cubic (bcc) and the face centered cubic (fcc) structures. The paramagnetic phase is modeled by the disordered local magnetic moment scheme. For all alloys, the local magnetic moments on Fe atoms decrease from the maximum value corresponding to the bcc phase toward the minimum value realized for the fcc phase. Cobalt atoms have non-vanishing local magnetic moments only for tetragonal lattices with c/a < 1.30, whereas the local magnetic moments of Mn show weak crystal structure dependence. We find that Cr stabilizes the bcc lattice and increases the energy barrier as going from the bcc toward the fcc phase. Both Co and Ni favor the fcc lattice and decrease the energy barrier relative to the bcc phase. On the other hand, the tetragonal distortion around the fcc phase is facilitated by Cr and to a somewhat lesser extent also by Ni, but strongly impeded by Co. Manganese has negligible effect on the structural energy difference as well as on the energy barrier along the Bain path. Our findings on the alloying induced softening or hardening of Fe-Cr based alloys against tetragonal distortions are important for understanding the interstitial driven martensitic transformations in alloy steels.

  3. Tantalum modified ferritic iron base alloys

    NASA Technical Reports Server (NTRS)

    Oldrieve, R. E.; Blankenship, C. P. (Inventor)

    1977-01-01

    Strong ferritic alloys of the Fe-CR-Al type containing 0.4% to 2% tantalum were developed. These alloys have improved fabricability without sacrificing high temperature strength and oxidation resistance in the 800 C (1475 F) to 1040 C (1900 F) range.

  4. Contribution of di-SIA to mass transport in Fe-Cr alloys

    NASA Astrophysics Data System (ADS)

    Ryabov, V. A.; Pechenkin, V. A.; Molodtsov, V. L.; Terentyev, D.

    2016-04-01

    Molecular dynamics simulations have been performed to study the diffusion characteristics of di-self interstitial atom (di-SIA) in BCC Fe-Cr alloys and corresponding mass transport of Fe and Cratoms in the temperature range 600-1000 K in the alloys with Cr content 5-25 at%, which is relevant for ferritic/martensitic steels. An original treatment is proposed in this work to account for a mixed migration mode composed of the diffusion of the cluster itself and break-up into a pair of independent SIAs. The ratio of self-diffusion coefficients of Cr and Fe is found to exceed unity in Fe-5Cr and Fe-10Cr alloys, which implies that under cascade-producing damage, 3D-migrating small SIA clusters will effectively contribute to the segregation of Cr to neutral and SIA-preferential sinks, eventually causing radiation induced segregation.

  5. Effects of Cr on the interdiffusion between Ce and Fe-Cr alloys

    NASA Astrophysics Data System (ADS)

    Lo, Wei-Yang; Silva, Nicolas; Wu, Yuedong; Winmann-Smith, Robert; Yang, Yong

    2015-03-01

    Fuel cladding chemical interaction (FCCI) has been a long-standing issue for the metallic fuel with a steel cladding in a sodium-cooled fast reactor, particularly for a high burnup fuel. Although the FCCI has been largely improved by alloying the fuels with Zr or Pd elements, applying a physical diffusion barrier between fuel and cladding, and employing advanced ferritic/martensitic (F/M) claddings, there is a scientific knowledge gap in understanding the behavior of chromium and its effects on the interdiffusion between lanthanides and advanced F/M steels that contain 9-12 wt.% Cr. In this paper, we systematically studied the interdiffusion between cerium and Fe-Cr model alloys with Cr contents of 6, 9 and 12 wt.%. Following the thermal annealing at 560 °C for up to 100 h, detailed microstructural characterizations were performed to determine the interdiffusion microstructures, compositional distributions, diffusion kinetics, and phase structures in the interdiffusion zone. This study unambiguously disclosed that, as the Ce diffuses into Fe-Cr model alloys, Cr segregates and precipitates into Cr-rich σ phase consisted of Fe and Cr instead of forming a ternary phase together with Fe and Ce. The precipitation of those nano-sized σ phase particles at the Ce diffusion front would effectively slow down the interdiffusion.

  6. NEUTRON-INDUCED SWELLING OF Fe-Cr BINARY ALLOYS IN FFTF AT ~400 DEGREES C

    SciTech Connect

    Garner, Francis A.; Greenwood, Lawrence R.; Okita, Taira; Sekimura, Naoto; Wolfer, W. G.

    2002-12-31

    The purpose of this effort is to determine the influence of dpa rate, He/dpa ratio and composition on the void swelling of simple binary Fe-Cr alloys. Contrary to the behavior of swelling of model fcc Fe-Cr-Ni alloys irradiated in the same FFTF-MOTA experiment, model bcc Fe-Cr alloys do not exhibit a dependence of swelling on dpa rate at approximately 400 degrees C. This is surprising in that an apparent flux-sensitivity was observed in an earlier comparative irradiation of Fe-Cr binaries conducted in EBR-II and FFTF. The difference in behavior is ascribed to the higher helium generation rates of Fe-Cr alloys in EBR-II compared to that of FFTF, and also the fact that lower dpa rates in FFTF are accompanied by progressively lower helium generation rates.

  7. Literature review report on atomistic modeling tools for FeCrAl alloys

    SciTech Connect

    Yongfeng Zhang; Daniel Schwen; Enrique Martinez

    2015-12-01

    This reports summarizes the literature review results on atomistic tools, particularly interatomic potentials used in molecular dynamics simulations, for FeCrAl ternary alloys. FeCrAl has recently been identified as a possible cladding concept for accident tolerant fuels for its superior corrosion resistance. Along with several other concepts, an initial evaluation and recommendation are desired for FeCrAl before it’s used in realistic fuels. For this purpose, sufficient understanding on the in-reactor behavior of FeCrAl needs to be grained in a relatively short timeframe, and multiscale modeling and simulations have been selected as an efficient measure to supplement experiments and in-reactor testing for better understanding on FeCrAl. For the limited knowledge on FeCrAl alloys, the multiscale modeling approach relies on atomistic simulations to obtain the missing material parameters and properties. As a first step, atomistic tools have to be identified and this is the purpose of the present report. It was noticed during the literature survey that no interatomic potentials currently available for FeCrAl. Here, we summarize the interatomic potentials available for FeCr alloys for possible molecular dynamics studies using FeCr as surrogate materials. Other atomistic methods such as lattice kinetic Monte Carlo are also included in this report. A couple of research topics at the atomic scale are suggested based on the literature survey.

  8. Precipitation of α' in neutron irradiated commercial FeCrAl alloys

    DOE PAGES

    Field, Kevin G.; Littrell, Kenneth C.; Briggs, Samuel A.

    2017-08-17

    In this paper, Alkrothal 720 and Kanthal APMT™, two commercial FeCrAl alloys, were neutron irradiated up to damage doses of 7.0 displacements per atom (dpa) in the temperature range of 320 to 382 °C to characterize the α' precipitation in these alloys using small-angle neutron scattering. Both alloys exhibited α' precipitation. Kanthal APMT™ exhibited higher number densities and volume fraction, a result attributed to its higher Cr content compared with Alkrothal 720. Finally, trends observed as a function of damage dose (dpa) are consistent with literature trends for both FeCr and FeCrAl alloys

  9. Phase stability and magnetic behavior of FeCrCoNiGe high-entropy alloy

    NASA Astrophysics Data System (ADS)

    Huang, Shuo; Vida, Ádám; Molnár, Dávid; Kádas, Krisztina; Varga, Lajos Károly; Holmström, Erik; Vitos, Levente

    2015-12-01

    We report an alternative FeCrCoNiGe magnetic material based on FeCrCoNi high-entropy alloy with Curie point far below the room temperature. Investigations are done using first-principles calculations and key experimental measurements. Results show that the equimolar FeCrCoNiGe system is decomposed into a mixture of face-centered cubic and body-centered cubic solid solution phases. The increased stability of the ferromagnetic order in the as-cast FeCrCoNiGe composite, with measured Curie temperature of 640 K, is explained using the exchange interactions.

  10. Cr segregation at the FeCr surface and the origin of corrosion resistance in ferritic steels

    SciTech Connect

    De Caro, M S; Morse, B; Egiebor, N; Farmer, J; Caro, A

    2008-11-22

    Structural materials in Gen-IV nuclear reactors will face severe conditions of high operating temperatures, high neutron flux exposure, and corrosive environment. Radiation effects and corrosion and chemical compatibility issues are factors that will limit the materials lifetime. Low-chromium (9-12 Cr wt.%) ferritic martensitic (F/M) steels are being considered as possible candidates because they offer good swelling resistance and good mechanical properties under extreme conditions of radiation dose and irradiation temperature. The surface chemistry of FeCr alloys, responsible for the corrosion properties, is complex. It exists today a controversy between equilibrium thermodynamic calculations, which suggest Cr depletion at the surface driven by the higher surface energy of Cr, and experimental data which suggest the oxidation process occurs in two stages, first forming a Fe-rich oxide, followed by a duplex oxide layer, and ending with a Cr-rich oxide. Moreover, it has been shown experimentally that corrosion resistance of F/M steels depends significantly on Cr content, increasing with increasing Cr content and with a threshold around 10% Cr, below which, the alloy behaves as pure Fe. In an attempt to rationalize these two contradicting observations and to understand the physical mechanism behind corrosion resistance in these materials we perform atomistic simulations using our FeCr empirical potential and analyze Cr equilibrium distributions at different compositions and temperatures in single and polycrystalline samples. We analyze the controversy in terms of thermodynamic and kinetic considerations.

  11. Microstructural control of FeCrAl alloys using Mo and Nb additions

    DOE PAGES

    Sun, Zhiqian; Bei, Hongbin; Yamamoto, Yukinori

    2017-08-14

    The effects of Mo and Nb additions on the microstructure and mechanical properties of two FeCrAl alloys were studied in this paper. Fine and uniform recrystallized grain structures (~ 20–30 μm) were achieved in both alloys through suitable annealing after warm-rolling. The formation of Fe2Nb-type Laves phase precipitates in the Nb-containing FeCrAl alloy effectively stabilized the deformed and recrystallized microstructures. The Mo-containing FeCrAl alloy exhibited strong γ texture fiber after annealing at 650–900 °C, whereas the annealed Nb-containing FeCrAl alloy had much weaker texture. Finally, both strength and ductility decreased as the grain size increased in both alloys.

  12. Magnetism and electronic structure of CoFeCrX (X = Si, Ge) Heusler alloys

    NASA Astrophysics Data System (ADS)

    Jin, Y.; Kharel, P.; Lukashev, P.; Valloppilly, S.; Staten, B.; Herran, J.; Tutic, I.; Mitrakumar, M.; Bhusal, B.; O'Connell, A.; Yang, K.; Huh, Y.; Skomski, R.; Sellmyer, D. J.

    2016-08-01

    The structural, electronic, and magnetic properties of CoFeCrX (X = Si, Ge) Heusler alloys have been investigated. Experimentally, the alloys were synthesized in the cubic L21 structure with small disorder. The cubic phase of CoFeCrSi was found to be highly stable against heat treatment, but CoFeCrGe disintegrated into other new compounds when the temperature reached 402 °C (675 K). Although the first-principle calculation predicted the possibility of tetragonal phase in CoFeCrGe, the tetragonal phase could not be stabilized experimentally. Both CoFeCrSi and CoFeCrGe compounds showed ferrimagnetic spin order at room temperature and have Curie temperatures (TC) significantly above room temperature. The measured TC for CoFeCrSi is 790 K but that of CoFeCrGe could not be measured due to its dissociation into new compounds at 675 K. The saturation magnetizations of CoFeCrSi and CoFeCrGe are 2.82 μB/f.u. and 2.78 μB/f.u., respectively, which are close to the theoretically predicted value of 3 μB/f.u. for their half-metallic phases. The calculated band gaps for CoFeCrSi and CoFeCrGe are, respectively, 1 eV and 0.5 eV. These materials have potential for spintronic device applications, as they exhibit half-metallic electronic structures with large band gaps, and Curie temperatures significantly above room temperature.

  13. Evaluation on the Effect of Composition on Radiation Hardening and Embrittlement in Model FeCrAl Alloys

    SciTech Connect

    Field, Kevin G.; Briggs, Samuel A.; Edmondson, Philip; Hu, Xunxiang; Littrell, Kenneth C.; Howard, Richard; Parish, Chad M.; Yamamoto, Yukinori

    2015-09-18

    This report details the findings of post-radiation mechanical testing and microstructural characterization performed on a series of model and commercial FeCrAl alloys to assist with the development of a cladding technology with enhanced accident tolerance. The samples investigated include model alloys with simple ferritic grain structure and two commercial alloys with minor solute additions. These samples were irradiated in the High Flux Isotope Reactor (HFIR) at Oak Ridge National Laboratory (ORNL) up to nominal doses of 7.0 dpa near or at Light Water Reactor (LWR) relevant temperatures (300-400 C). Characterization included a suite of techniques including small angle neutron scattering (SANS), atom probe tomography (APT), and transmission based electron microscopy techniques. Mechanical testing included tensile tests at room temperature on sub-sized tensile specimens. The goal of this work was to conduct detailed characterization and mechanical testing to begin establishing empirical and/or theoretical structure-property relationships for radiation-induced hardening and embrittlement in the FeCrAl alloy class. Development of such relationships will provide insight on the performance of FeCrAl alloys in an irradiation environment and will enable further development of the alloy class for applications within a LWR environment. A particular focus was made on establishing trends, including composition and radiation dose. The report highlights in detail the pertinent findings based on this work. This report shows that radiation hardening in the alloys is primarily composition dependent due to the phase separation in the high-Cr FeCrAl alloys. Other radiation induced/enhanced microstructural features were less dependent on composition and when observed at low number densities, were not a significant contributor to the observed mechanical responses. Pre-existing microstructure in the alloys was found to be important, with grain boundaries and pre-existing dislocation

  14. Nanostructured Fe-Cr Alloys for Advanced Nuclear Energy Applications

    SciTech Connect

    Scattergood, Ronald O.

    2016-04-26

    We have completed research on the grain-size stabilization of model nanostructured Fe14Cr base alloys at high temperatures by the addition of non-equilibrium solutes. Fe14Cr base alloys are representative for nuclear reactor applications. The neutron flux in a nuclear reactor will generate He atoms that coalesce to form He bubbles. These can lead to premature failure of the reactor components, limiting their lifetime and increasing the cost and capacity for power generation. In order to mitigate such failures, Fe14Cr base alloys have been processed to contain very small nano-size oxide particles (less than 10 nm in size) that trap He atoms and reduce bubble formation. Theoretical and experimental results indicate that the grain boundaries can also be very effective traps for He atoms and bubble formation. An optimum grain size will be less than 100 nm, ie., nanocrystalline alloys must be used. Powder metallurgy methods based on high-energy ball milling can produce Fe-Cr base nanocrystalline alloys that are suitable for nuclear energy applications. The problem with nanocrystalline alloys is that excess grain-boundary energy will cause grains to grow at higher temperatures and their propensity for He trapping will be lost. The nano-size oxide particles in current generation nuclear alloys provide some grain size stabilization by reducing grain-boundary mobility (Zener pinning – a kinetic effect). However the current mitigation strategy minimizing bubble formation is based primarily on He trapping by nano-size oxide particles. An alternate approach to nanoscale grain size stabilization has been proposed. This is based on the addition of small amounts of atoms that are large compared to the base alloy. At higher temperatures these will diffuse to the grain boundaries and will produce an equilibrium state for the grain size at higher temperatures (thermodynamic stabilization – an equilibrium effect). This would be preferred compared to a kinetic effect, which is not

  15. Inhibited Aluminization of an ODS FeCr Alloy

    SciTech Connect

    Vande Put Ep Rouaix, Aurelie; Pint, Bruce A

    2012-01-01

    Aluminide coatings are of interest for fusion energy applications both for compatibility with liquid Pb-Li and to form an alumina layer that acts as a tritium permeation barrier. Oxide dispersion strengthened (ODS) ferritic steels are a structural material candidate for commercial reactor concepts expected to operate above 600 C. Aluminizing was conducted in a laboratory scale chemical vapor deposition reactor using accepted conditions for coating Fe- and Ni-base alloys. However, the measured mass gains on the current batch of ODS Fe-14Cr were extremely low compared to other conventional and ODS alloys. After aluminizing at two different Al activities at 900 C and at 1100 C, characterization showed that the ODS Fe-14Cr specimens formed a dense, primarily AlN layer that prevented Al uptake. This alloy batch contained a higher (> 5000 ppma) N content than the other alloys coated and this is the most likely reason for the inhibited aluminization. Other factors such as the high O content, small ({approx} 140 nm) grain size and Y-Ti oxide nano-clusters in ODS Fe-14Cr also could have contributed to the observed behavior. Examples of typical aluminide coatings formed on conventional and ODS Fe- and Ni-base alloys are shown for comparison.

  16. Elastic Modulus Measurement of ORNL ATF FeCrAl Alloys

    SciTech Connect

    Thompson, Zachary T.; Terrani, Kurt A.; Yamamoto, Yukinori

    2015-10-01

    Elastic modulus and Poisson’s ratio for a number of wrought FeCrAl alloys, intended for accident tolerant fuel cladding application, are determined via resonant ultrasonic spectroscopy. The results are reported as a function of temperature from room temperature to 850°C. The wrought alloys were in the fully annealed and unirradiated state. The elastic modulus for the wrought FeCrAl alloys is at least twice that of Zr-based alloys over the temperature range of this study. The Poisson’s ratio of the alloys was 0.28 on average and increased very slightly with increasing temperature.

  17. Studies on induction hardening of powder-metallurgy-processed Fe-Cr/Mo alloys

    NASA Astrophysics Data System (ADS)

    Chauhan, Sandeep; Verma, Vikas; Prakash, Ujjwal; Tewari, P. C.; Khanduja, Dinesh

    2017-08-01

    Induction hardening of dense Fe-Cr/Mo alloys processed via the powder-metallurgy route was studied. The Fe-3Cr-0.5Mo, Fe-1.5Cr-0.2Mo, and Fe-0.85Mo pre-alloyed powders were mixed with 0.4wt%, 0.6wt%, and 0.8wt% C and compacted at 500, 600, and 700 MPa, respectively. The compacts were sintered at 1473 K for 1 h and then cooled at 6 K/min. Ferrite with pearlite was mostly observed in the sintered alloys with 0.4wt% C, whereas a carbide network was also present in the alloys with 0.8wt% C. Graphite at prior particle boundaries led to deterioration of the mechanical properties of alloys with 0.8wt% C, whereas no significant induction hardening was achieved in alloys with 0.4wt% C. Among the investigated samples, alloys with 0.6wt% C exhibited the highest strength and ductility and were found to be suitable for induction hardening. The hardening was carried out at a frequency of 2.0 kHz for 2-3 s. A case depth of 2.5 mm was achieved while maintaining the bulk (interior) hardness of approximately HV 230. A martensitic structure was observed on the outer periphery of the samples. The hardness varied from HV 600 to HV 375 from the sample surface to the interior of the case hardened region. The best combination of properties and hardening depth was achieved in case of the Fe-1.5Cr-0.2Mo alloy with 0.6wt% C.

  18. Hydrogen permeation in FeCrAl alloys for LWR cladding application

    SciTech Connect

    Hu, Xunxiang; Terrani, Kurt A.; Wirth, Brian D.; Snead, Lance L.

    2015-03-19

    FeCrAl is an advanced oxidation-resistant iron-based alloy class, is a highly prevalent candidate as an accident-tolerant fuel cladding material. Compared with traditional zirconium alloy fuel cladding, increased tritium permeation through FeCrAl fuel cladding to the primary coolant is expected, raising potential safety concerns. In our study, the hydrogen permeability of several FeCrAl alloys was obtained using a static permeation test station, which was calibrated and validated using 304 stainless steel. The high hydrogen permeability of FeCrAl alloys leads to concerns with respect to potentially significant tritium release when used for fuel cladding in LWRs. Also, the total tritium inventory inside the primary coolant of a light water reactor was quantified by applying a 1-dimensional steady state tritium diffusion model to demonstrate the dependence of tritium inventory on fuel cladding type. Furthermore, potential mitigation strategies for tritium release from FeCrAl fuel cladding were discussed and indicate the potential for application of an alumina layer on the inner clad surface to serve as a tritium barrier. More effort is required to develop a robust, economical mitigation strategy for tritium permeation in reactors using FeCrAl clad fuel assemblies.

  19. Hydrogen permeation in FeCrAl alloys for LWR cladding application

    DOE PAGES

    Hu, Xunxiang; Terrani, Kurt A.; Wirth, Brian D.; ...

    2015-03-19

    FeCrAl is an advanced oxidation-resistant iron-based alloy class, is a highly prevalent candidate as an accident-tolerant fuel cladding material. Compared with traditional zirconium alloy fuel cladding, increased tritium permeation through FeCrAl fuel cladding to the primary coolant is expected, raising potential safety concerns. In our study, the hydrogen permeability of several FeCrAl alloys was obtained using a static permeation test station, which was calibrated and validated using 304 stainless steel. The high hydrogen permeability of FeCrAl alloys leads to concerns with respect to potentially significant tritium release when used for fuel cladding in LWRs. Also, the total tritium inventory insidemore » the primary coolant of a light water reactor was quantified by applying a 1-dimensional steady state tritium diffusion model to demonstrate the dependence of tritium inventory on fuel cladding type. Furthermore, potential mitigation strategies for tritium release from FeCrAl fuel cladding were discussed and indicate the potential for application of an alumina layer on the inner clad surface to serve as a tritium barrier. More effort is required to develop a robust, economical mitigation strategy for tritium permeation in reactors using FeCrAl clad fuel assemblies.« less

  20. Hydrogen permeation in FeCrAl alloys for LWR cladding application

    NASA Astrophysics Data System (ADS)

    Hu, Xunxiang; Terrani, Kurt A.; Wirth, Brian D.; Snead, Lance L.

    2015-06-01

    FeCrAl, an advanced oxidation-resistant iron-based alloy class, is a highly prevalent candidate as an accident-tolerant fuel cladding material. Compared with traditional zirconium alloy fuel cladding, increased tritium permeation through FeCrAl fuel cladding to the primary coolant is expected, raising potential safety concerns. In this study, the hydrogen permeability of several FeCrAl alloys was obtained using a static permeation test station, which was calibrated and validated using 304 stainless steel. The high hydrogen permeability of FeCrAl alloys leads to concerns with respect to potentially significant tritium release when used for fuel cladding in LWRs. The total tritium inventory inside the primary coolant of a light water reactor was quantified by applying a 1-dimensional steady state tritium diffusion model to demonstrate the dependence of tritium inventory on fuel cladding type. Furthermore, potential mitigation strategies for tritium release from FeCrAl fuel cladding were discussed and indicate the potential for application of an alumina layer on the inner clad surface to serve as a tritium barrier. More effort is required to develop a robust, economical mitigation strategy for tritium permeation in reactors using FeCrAl clad fuel assemblies.

  1. Development of ODS FeCrAl alloys for accident-tolerant fuel cladding

    SciTech Connect

    Dryepondt, Sebastien N.; Hoelzer, David T.; Pint, Bruce A.; Unocic, Kinga A.

    2015-09-18

    FeCrAl alloys are prime candidates for accident-tolerant fuel cladding due to their excellent oxidation resistance up to 1400 C and good mechanical properties at intermediate temperature. Former commercial oxide dispersion strengthened (ODS) FeCrAl alloys such as PM2000 exhibit significantly better tensile strength than wrought FeCrAl alloys, which would alloy for the fabrication of a very thin (~250 m) ODS FeCrAl cladding and limit the neutronic penalty from the replacement of Zr-based alloys by Fe-based alloys. Several Fe-12-Cr-5Al ODS alloys where therefore fabricated by ball milling FeCrAl powders with Y2O3 and additional oxides such as TiO2 or ZrO2. The new Fe-12Cr-5Al ODS alloys showed excellent tensile strength up to 800 C but limited ductility. Good oxidation resistance in steam at 1200 and 1400 C was observed except for one ODS FeCrAl alloy containing Ti. Rolling trials were conducted at 300, 600 C and 800 C to simulate the fabrication of thin tube cladding and a plate thickness of ~0.6mm was reached before the formation of multiple edge cracks. Hardness measurements at different stages of the rolling process, before and after annealing for 1h at 1000 C, showed that a thinner plate thickness could likely be achieved by using a multi-step approach combining warm rolling and high temperature annealing. Finally, new Fe-10-12Cr-5.5-6Al-Z gas atomized powders have been purchased to fabricate the second generation of low-Cr ODS FeCrAl alloys. The main goals are to assess the effect of O, C, N and Zr contents on the ODS FeCrAl microstructure and mechanical properties, and to optimize the fabrication process to improve the ductility of the 2nd gen ODS FeCrAl while maintaining good mechanical strength and oxidation resistance.

  2. Thermodynamic analysis of chemical compatibility of several compounds with Fe-Cr-Al alloys

    NASA Technical Reports Server (NTRS)

    Misra, Ajay K.

    1993-01-01

    Chemical compatibility between Fe-19.8Cr-4.8Al (weight percent), which is the base composition for the commercial superalloy MA956, and several carbides, borides, nitrides, oxides, and silicides was analyzed from thermodynamic considerations. The effect of addition of minor alloying elements, such as Ti, Y, and Y2O3, to the Fe-Cr-Al alloy on chemical compatibility between the alloy and various compounds was also analyzed. Several chemically compatible compounds that can be potential reinforcement materials and/or interface coating materials for Fe-Cr-Al based composites were identified.

  3. High-temperature oxidation of advanced FeCrNi alloy in steam environments

    DOE PAGES

    Elbakhshwan, Mohamed S.; Gill, Simerjeet K.; Rumaiz, Abdul K.; ...

    2017-07-04

    Alloys of iron-chromium-nickel are being explored as alternative cladding materials to improve safety margins under severe accident conditions. Here, our research focuses on non-destructively investigating the oxidation behavior of the FeCrNi alloyAlloy 33” using synchrotron-based methods. The evolution and structure of oxide layer formed in steam environments were characterized using X-ray diffraction, hard X-ray photoelectron spectroscopy, X-ray fluorescence methods and scanning electron microscopy. In conclusion, our results demonstrate that a compact and continuous oxide scale was formed consisting of two layers, chromium oxide and spinel phase (FeCr2O4) oxides, wherein the concentration of the FeCr2O4 phase decreased from the surfacemore » to the bulk-oxide interface.« less

  4. Feasibility of formation of nanocrystalline Fe-Cr-Y alloys: Mechanical properties and thermal stability

    SciTech Connect

    Muthaiah, V.M. Suntharavel; Babu, L. Hari; Koch, Carl C.; Mula, Suhrit

    2016-04-15

    Aim of the present study is to investigate the feasibility of formation of Fe-Cr-Y disordered solid solutions by mechanical alloying and effect of Y on the thermal stability and mechanical properties of such nanocrystalline alloys. Thermodynamic analysis by Miedema's and Toop's models confirms that the energy barrier required to form the disordered solid solutions has been overcome by the stored energy due to strain dislocations and grain boundary defects. Although limited grain growth was observed during annealing of metastable Fe-15Cr-1Y alloy, the grains size found to stabilize at ~ 53 nm after annealing at 1000 °C; and the corresponding hardness value measured to be also quite high (8 GPa). The grain size analysis by TEM and AFM is well-corroborated with the XRD crystallite size. The high thermal stability and large strengthening effect have been discussed in the light of grain boundary pinning by solute segregation, solute drag effect and Zener pinning due to intermetallic phase(s). - Highlights: • Metastable Fe-Cr-Y alloys were developed by mechanical alloying for nuclear applications. • Formation of Fe-Cr-Y solid solutions was explained from the Gibbs free energy change using Toop's model. • 1 at.% Y found to be very effective in the stabilization of Fe-Cr alloys at high temperatures. • Solute drag effect and/or segregation of Y atoms played a pivotal role in the stabilization.

  5. Database on Performance of Neutron Irradiated FeCrAl Alloys

    SciTech Connect

    Field, Kevin G.; Briggs, Samuel A.; Littrell, Ken; Parish, Chad M.; Yamamoto, Yukinori

    2016-08-01

    The present report summarizes and discusses the database on radiation tolerance for Generation I, Generation II, and commercial FeCrAl alloys. This database has been built upon mechanical testing and microstructural characterization on selected alloys irradiated within the High Flux Isotope Reactor (HFIR) at Oak Ridge National Laboratory (ORNL) up to doses of 13.8 dpa at temperatures ranging from 200°C to 550°C. The structure and performance of these irradiated alloys were characterized using advanced microstructural characterization techniques and mechanical testing. The primary objective of developing this database is to enhance the rapid development of a mechanistic understanding on the radiation tolerance of FeCrAl alloys, thereby enabling informed decisions on the optimization of composition and microstructure of FeCrAl alloys for application as an accident tolerant fuel (ATF) cladding. This report is structured to provide a brief summary of critical results related to the database on radiation tolerance of FeCrAl alloys.

  6. Distinctive features of sputtering of Fe-Cr-Ni alloys containing heavy-element alloying constituent

    SciTech Connect

    Buchin, V.V.; Guseva, M.I.; Ivanov, S.M.; Nikol'skii, Y.V.; Stepanchikov, V.A.; Varga, L.

    1986-09-01

    Results are presented of a study of how radiation-induced segregation of admixtures in Fe-Cr-Ni alloys affects the composition and concentration of atoms sputtered by hydrogen ions. Targets of two Fe-Cr-Ni alloys, one of which contains 4% Mo and the other containing 5-7% Mo and 2-3% W, were bombarded with 10-keV hydrogen ions at 400 C in the ILU ion accelerator. A graph shows the distribution, found by means of Auger spectroscopy, of the components in a target of ChS-42P alloy after bombardment with hydrogen ions. The concentration of Fe, Ni, and Mo atoms decreased sharply and the concentration of Cr atoms increased. The coefficients for sputtering of Ni, Fe, and Cr by H/sup +/ ions differ only slightly, decreasing in the sequence Ni, Cr, Fe. The mass number of molybdenum is much greater than that of the main constituents of the alloy and the sputtering coefficient is minimal.

  7. Study of the effect of short ranged ordering on the magnetism in FeCr alloys

    NASA Astrophysics Data System (ADS)

    Jena, Ambika Prasad; Sanyal, Biplab; Mookerjee, Abhijit

    2014-01-01

    For the study of magnetism in systems where the local environment plays an important role, we propose a marriage between the Monte Carlo simulation and Zunger's special quasi-random structures. We apply this technique on disordered FeCr alloys and show that our estimates of the transition temperature is in good agreement with earlier experiments.

  8. Microstructure of Fe-Cr-C hardfacing alloys with additions of Nb, Ti and, B

    SciTech Connect

    Berns, H.; Fischer, A.

    1987-11-01

    The abrasive wear of machine parts and tools used in the mining, earth moving, and transporting of mineral materials can be lowered by filler wire welding of hardfacing alloys. In this paper, the microstructures of Fe-Cr-C and Fe-Cr-C-Nb/Ti hardfacing alloys and deposits and those of newly developed Fe-Cr-C-B and Fe-Ti-Cr-C-B ones are described. They show up to 85 vol.% of primarily solidified coarse hard phases; i.e., Carbides of MC-, M/sub 7/C/sub 3/-, M/sub 3/C-type and Borides of MB/sub 2/-, M/sub 3/B/sub 2/-, M/sub 2/B-, M/sub 3/B-, M/sub 23/B/sub 6/-type, which are embedded in a hard eutectic. This itself consists of eutectic hard phases and a martensitic or austenitic metal matrix. The newly developed Fe-Cr-C-B alloys reach hardness values of up to 1200 HV and are harder than all purchased ones. The primary solidification of the MB/sub 2/-type phase of titanium requires such high amounts of titanium and boron that these alloys are not practical for manufacture as commercial filler wires.

  9. Phase stability of ternary fcc and bcc Fe-Cr-Ni alloys

    NASA Astrophysics Data System (ADS)

    Wróbel, Jan S.; Nguyen-Manh, Duc; Lavrentiev, Mikhail Yu.; Muzyk, Marek; Dudarev, Sergei L.

    2015-01-01

    The phase stability of fcc and bcc magnetic binary Fe-Cr, Fe-Ni, and Cr-Ni alloys, and ternary Fe-Cr-Ni alloys is investigated using a combination of density functional theory (DFT), cluster expansion (CE), and magnetic cluster expansion (MCE) approaches. Energies, magnetic moments, and volumes of more than 500 alloy structures have been evaluated using DFT, and the predicted most stable configurations are compared with experimental observations. Deviations from the Vegard law in fcc Fe-Cr-Ni alloys, resulting from the nonlinear variation of atomic magnetic moments as functions of alloy composition, are observed. The accuracy of the CE model is assessed against the DFT data, where for ternary Fe-Cr-Ni alloys the cross-validation error is found to be less than 12 meV/atom. A set of cluster interaction parameters is defined for each alloy, where it is used for predicting new ordered alloy structures. The fcc Fe2CrNi phase with Cu2NiZn -like crystal structure is predicted to be the global ground state of ternary Fe-Cr-Ni alloys, with the lowest chemical ordering temperature of 650 K. DFT-based Monte Carlo (MC) simulations are applied to the investigation of order-disorder transitions in Fe-Cr-Ni alloys. The enthalpies of formation of ternary alloys predicted by MC simulations at 1600 K, combined with magnetic correction derived from MCE, are in excellent agreement with experimental values measured at 1565 K. The relative stability of fcc and bcc phases is assessed by comparing the free energies of alloy formation. The evaluation of the free energies involved the application of a dedicated algorithm for computing the configurational entropies of the alloys. Chemical order is analyzed, as a function of temperature and composition, in terms of the Warren-Cowley short-range order (SRO) parameters and effective chemical pairwise interactions. In addition to compositions close to binary intermetallic phases CrNi2, FeNi, FeNi3, and FeNi8, pronounced chemical order is found

  10. 2nd Gen FeCrAl ODS Alloy Development For Accident-Tolerant Fuel Cladding

    SciTech Connect

    Dryepondt, Sebastien N.; Massey, Caleb P.; Edmondson, Philip D.

    2016-08-01

    Extensive research at ORNL aims at developing advanced low-Cr high strength FeCrAl alloys for accident tolerant fuel cladding. One task focuses on the fabrication of new low Cr oxide dispersion strengthened (ODS) FeCrAl alloys. The first Fe-12Cr-5Al+Y2O3 (+ ZrO2 or TiO2) ODS alloys exhibited excellent tensile strength up to 800 C and good oxidation resistance in steam up to 1400 C, but very limited plastic deformation at temperature ranging from room to 800 C. To improve alloy ductility, several fabrication parameters were considered. New Fe-10-12Cr-6Al gas-atomized powders containing 0.15 to 0.5wt% Zr were procured and ball milled for 10h, 20h or 40h with Y2O3. The resulting powder was then extruded at temperature ranging from 900 to 1050 C. Decreasing the ball milling time or increasing the extrusion temperature changed the alloy grain size leading to lower strength but enhanced ductility. Small variations of the Cr, Zr, O and N content did not seem to significantly impact the alloy tensile properties, and, overall, the 2nd gen ODS FeCrAl alloys showed significantly better ductility than the 1st gen alloys. Tube fabrication needed for fuel cladding will require cold or warm working associated with softening heat treatments, work was therefore initiated to assess the effect of these fabrications steps on the alloy microstructure and properties. This report has been submitted as fulfillment of milestone M3FT 16OR020202091 titled, Report on 2nd Gen FeCrAl ODS Alloy Development for the Department of Energy Office of Nuclear Energy, Advanced Fuel Campaign of the Fuel Cycle R&D program.

  11. Modeling of radiation-induced segregation in austenitic Fe-Cr-Ni alloys

    NASA Astrophysics Data System (ADS)

    Allen, Todd Randall

    Radiation-induced segregation (RIS) was studied in Fe-Cr-Ni alloys irradiated with protons to better understand the mechanisms causing changes in grain boundary chemistry and to improve the ability to predict RIS in austenitic Fe-Cr-Ni alloys. Ni-18Cr, Ni-18Cr-9Fe, Ni-18Cr-0.08P, and Fe-20Cr-9Fe were irradiated with 3.2MeV protons at temperatures from 200sp°C to 500sp°C and to doses from 0.1 to 3 dpa. Grain boundary chemistry was measured using both Auger electron spectroscopy (AES) and scanning transmission electron microscopy with energy dispersive x-ray spectroscopy (STEM/EDS). The significant driving mechanism far segregation in Fe-Cr-Ni alloys is shown to be the inverse Kirkendall (IK) mechanism, specifically the coupling between alloying elements and the vacancy flux. The inclusion of interstitial binding effects to RIS models results in poor agreement between model predictions and segregation measurements, severely overpredicting the measured Ni enrichment and Fe depletion. Grain boundary segregation is unique for each bulk alloy composition in that the amount and the rate of segregation differs for alloys irradiated under the same conditions. Kinetic parameters must be known for each alloy to accurately predict segregation, but the kinetic parameters in Fe-Cr-Ni alloys at low temperature are not well studied. Additionally, short range ordering interactions are important in determining the segregation in all Fe-Cr-Ni alloys. Ordering enthalpies must be included in RIS models to correctly describe the segregation process. Therefore, to develop a predictive RIS model, a method for calculating diffusivities from the bulk composition that includes ordering enthalpies was developed. The Perks (IK) model has been modified to account for composition dependent segregation kinetics by calculating the migration energy using pair interaction potentials, ordering enthalpies, and the local concentration. Based on segregation measurements from seven different alloys

  12. CLASSIC MANY BODY POTENTIAL FOR CONCENTRATED ALLOYS, AND THE INVERSION OF ORDER IN FE-CR

    SciTech Connect

    Caro, A; Crowson, D A; Caro, M

    2005-04-14

    Atomistic simulations of alloys at the classic--or empirical--level face the challenge to correctly model basic thermodynamic properties. In this work we propose a methodology to generalize many-body classic potentials to incorporate complex formation energy curves. Application to Fe-Cr allows us to correctly predict the order vs segregation tendency in this alloy, as observed experimentally and calculated with ab initio techniques, providing in this way a potential suitable for radiation damage studies.

  13. Host Atom Diffusion in Ternary Fe-Cr-Al Alloys

    NASA Astrophysics Data System (ADS)

    Rohrberg, Diana; Spitzer, Karl-Heinz; Dörrer, Lars; Kulińska, Anna J.; Borchardt, Günter; Fraczkiewicz, Anna; Markus, Torsten; Jacobs, Michael H. G.; Schmid-Fetzer, Rainer

    2014-01-01

    In the Fe-rich corner of the Fe-Cr-Al ternary phase diagram, both interdiffusion experiments [1048 K to 1573 K (775 °C to 1300 °C)] and 58Fe tracer diffusion experiments [873 K to 1123 K (600 °C to 850 °C)] were performed along the Fe50Cr50-Fe50Al50 section. For the evaluation of the interdiffusion data, a theoretical model was used which directly yields the individual self-diffusion coefficients of the three constituents and the shift of the original interface of the diffusion couple through inverse modeling. The driving chemical potential gradients were derived using a phenomenological Gibbs energy function which was based on thoroughly assessed thermodynamic data. From the comparison of the individual self-diffusivities of Fe as obtained from interdiffusion profiles and independent 58Fe tracer diffusivities, the influence of the B2-A2 order-disorder transition becomes obvious, resulting in a slightly higher activation enthalpy for the bcc-B2 phase and a significantly lower activation entropy for this phase.

  14. Radiation tolerance of neutron-irradiated model Fe-Cr-Al alloys

    SciTech Connect

    Field, Kevin G.; Hu, Xunxiang; Littrell, Kenneth C.; Yamamoto, Yukinori; Snead, Lance Lewis

    2015-07-14

    The Fe Cr Al alloy system has the potential to form an important class of enhanced accident-tolerant cladding materials in the nuclear power industry owing to the alloy system's higher oxidation resistance in high-temperature steam environments compared with traditional zirconium-based alloys. However, radiation tolerance of Fe Cr Al alloys has not been fully established. In this study, a series of Fe Cr Al alloys with 10 18 wt % Cr and 2.9 4.9 wt % Al were neutron irradiated at 382 C to 1.8 dpa to investigate the irradiation-induced microstructural and mechanical property evolution as a function of alloy composition. Dislocation loops with Burgers vector of a/2 111 and a 100 were detected and quantified. Results indicate precipitation of Cr-rich is primarily dependent on the bulk chromium composition. Mechanical testing of sub-size-irradiated tensile specimens indicates the hardening response seen after irradiation is dependent on the bulk chromium composition. Furthermore, a structure property relationship was developed; it indicated that the change in yield strength after irradiation is caused by the formation of these radiation-induced defects and is dominated by the large number density of Cr-rich α' precipitates at sufficiently high chromium contents after irradiation.

  15. Radiation tolerance of neutron-irradiated model Fe-Cr-Al alloys

    DOE PAGES

    Field, Kevin G.; Hu, Xunxiang; Littrell, Kenneth C.; ...

    2015-07-14

    The Fe Cr Al alloy system has the potential to form an important class of enhanced accident-tolerant cladding materials in the nuclear power industry owing to the alloy system's higher oxidation resistance in high-temperature steam environments compared with traditional zirconium-based alloys. However, radiation tolerance of Fe Cr Al alloys has not been fully established. In this study, a series of Fe Cr Al alloys with 10 18 wt % Cr and 2.9 4.9 wt % Al were neutron irradiated at 382 C to 1.8 dpa to investigate the irradiation-induced microstructural and mechanical property evolution as a function of alloy composition.more » Dislocation loops with Burgers vector of a/2 111 and a 100 were detected and quantified. Results indicate precipitation of Cr-rich is primarily dependent on the bulk chromium composition. Mechanical testing of sub-size-irradiated tensile specimens indicates the hardening response seen after irradiation is dependent on the bulk chromium composition. Furthermore, a structure property relationship was developed; it indicated that the change in yield strength after irradiation is caused by the formation of these radiation-induced defects and is dominated by the large number density of Cr-rich α' precipitates at sufficiently high chromium contents after irradiation.« less

  16. Radiation tolerance of neutron-irradiated model Fe-Cr-Al alloys

    NASA Astrophysics Data System (ADS)

    Field, Kevin G.; Hu, Xunxiang; Littrell, Kenneth C.; Yamamoto, Yukinori; Snead, Lance L.

    2015-10-01

    The Fe-Cr-Al alloy system has the potential to form an important class of enhanced accident-tolerant cladding materials in the nuclear power industry owing to the alloy system's higher oxidation resistance in high-temperature steam environments compared with traditional zirconium-based alloys. However, radiation tolerance of Fe-Cr-Al alloys has not been fully established. In this study, a series of Fe-Cr-Al alloys with 10-18 wt % Cr and 2.9-4.9 wt % Al were neutron irradiated at 382 °C to 1.8 dpa to investigate the irradiation-induced microstructural and mechanical property evolution as a function of alloy composition. Dislocation loops with Burgers vector of a/2〈111〉 and a〈100〉 were detected and quantified. Results indicate precipitation of Cr-rich α‧ is primarily dependent on the bulk chromium composition. Mechanical testing of sub-size-irradiated tensile specimens indicates the hardening response seen after irradiation is dependent on the bulk chromium composition. A structure-property relationship was developed; it indicated that the change in yield strength after irradiation is caused by the formation of these radiation-induced defects and is dominated by the large number density of Cr-rich α‧ precipitates at sufficiently high chromium contents after irradiation.

  17. Hafnium influence on the microstructure of FeCrAl alloys

    NASA Astrophysics Data System (ADS)

    Geanta, V.; Voiculescu, I.; Stanciu, E.-M.

    2016-06-01

    Due to their special properties at high temperatures, FeCrAl alloys micro-alloyed with Zr can be regarded as potential materials for use at nuclear power plants, generation 4R. These materials are resistant to oxidation at high temperatures, to corrosion, erosion and to the penetrating radiations in liquid metal environments. Also, these are able to form continuously, by the self-generation process of an oxide coating with high adhesive strength. The protective oxide layers must be textured and regenerable, with a good mechanical strength, so that crack and peeling can not appear. To improve the mechanical and chemical characteristics of the oxide layer, we introduced limited quantities of Zr, Ti, Y, Hf, Ce in the range of 1-3%wt in the FeCrAl alloy. These elements, with very high affinity to the oxygen, are capable to stabilize the alumina structure and to improve the oxide adherence to the metallic substrate. FeCrAl alloys microalloyed with Hf were prepared using VAR (Vacuum Arc Remelting) unit, under high argon purity atmosphere. Three different experimental alloys have been prepared using the same metallic matrix of Fe-14Cr-5Al, by adding of 0.5%wt Hf, 1.0%wt Hf and respectively 1.5%wt Hf. The microhardness values for the experimental alloys have been in the range 154 ... 157 HV0.2. EDAX analyses have been performed to determine chemical composition on the oxide layer and in the bulk of sample and SEM analyze has been done to determine the microstructural features. The results have shown the capacity of FeCrAl alloy to form oxide layers, with different texture and rich in elements such as Al and Hf.

  18. Development of Simultaneous Corrosion Barrier and Optimized Microstructure in FeCrAl Heat-Resistant Alloy for Energy Applications. Part 1: The Protective Scale

    NASA Astrophysics Data System (ADS)

    Pimentel, G.; Aranda, M. M.; Chao, J.; González-Carrasco, J. L.; Capdevila, C.

    2015-09-01

    Coarse-grained Fe-based oxide dispersion-strengthened (ODS) steels are a class of advanced materials for combined cycle gas turbine systems to deal with operating temperatures and pressures of around 1100°C and 15-30 bar in aggressive environments, which would increase biomass energy conversion efficiencies up to 45% and above. This two-part paper reports the possibility of the development of simultaneous corrosion barrier and optimized microstructure in a FeCrAl heat-resistant alloy for energy applications. The first part reports the mechanism of generating a dense, self-healing α-alumina layer by thermal oxidation, during a heat treatment that leads to a coarse-grained microstructure with a potential value for high-temperature creep resistance in a FeCrAl ODS ferritic alloy, which will be described in more detail in the second part.

  19. Magnetism and electronic structure of CoFeCrX (X = Si, Ge) Heusler alloys

    SciTech Connect

    Jin, Y.; O'Connell, A.; Kharel, P.; Lukashev, P. Staten, B.; Tutic, I.; Valloppilly, S.; Herran, J.; Mitrakumar, M.; Bhusal, B.; Huh, Y.; Yang, K.; Skomski, R.; Sellmyer, D. J.

    2016-08-07

    The structural, electronic, and magnetic properties of CoFeCrX (X = Si, Ge) Heusler alloys have been investigated. Experimentally, the alloys were synthesized in the cubic L2{sub 1} structure with small disorder. The cubic phase of CoFeCrSi was found to be highly stable against heat treatment, but CoFeCrGe disintegrated into other new compounds when the temperature reached 402 °C (675 K). Although the first-principle calculation predicted the possibility of tetragonal phase in CoFeCrGe, the tetragonal phase could not be stabilized experimentally. Both CoFeCrSi and CoFeCrGe compounds showed ferrimagnetic spin order at room temperature and have Curie temperatures (T{sub C}) significantly above room temperature. The measured T{sub C} for CoFeCrSi is 790 K but that of CoFeCrGe could not be measured due to its dissociation into new compounds at 675 K. The saturation magnetizations of CoFeCrSi and CoFeCrGe are 2.82 μ{sub B}/f.u. and 2.78 μ{sub B}/f.u., respectively, which are close to the theoretically predicted value of 3 μ{sub B}/f.u. for their half-metallic phases. The calculated band gaps for CoFeCrSi and CoFeCrGe are, respectively, 1 eV and 0.5 eV. These materials have potential for spintronic device applications, as they exhibit half-metallic electronic structures with large band gaps, and Curie temperatures significantly above room temperature.

  20. Irradiation-enhanced α' precipitation in model FeCrAl alloys

    SciTech Connect

    Edmondson, Philip D.; Briggs, Samuel A.; Yamamoto, Yukinori; Howard, Richard H.; Sridharan, Kumar; Terrani, Kurt A.; Field, Kevin G.

    2016-02-17

    We have irradiated the model FeCrAl alloys with varying compositions (Fe(10–18)Cr(10–6)Al at.%) with a neutron at ~ 320 to damage levels of ~ 7 displacements per atom (dpa) to investigate the compositional influence on the formation of irradiation-induced Cr-rich α' precipitates using atom probe tomography. In all alloys, significant number densities of these precipitates were observed. Cluster compositions were investigated and it was found that the average cluster Cr content ranged between 51.1 and 62.5 at.% dependent on initial compositions. Furthermore, this is significantly lower than the Cr-content of α' in binary FeCr alloys. As a result, significant partitioning of the Al from the α' precipitates was also observed.

  1. Irradiation-enhanced α' precipitation in model FeCrAl alloys

    DOE PAGES

    Edmondson, Philip D.; Briggs, Samuel A.; Yamamoto, Yukinori; ...

    2016-02-17

    We have irradiated the model FeCrAl alloys with varying compositions (Fe(10–18)Cr(10–6)Al at.%) with a neutron at ~ 320 to damage levels of ~ 7 displacements per atom (dpa) to investigate the compositional influence on the formation of irradiation-induced Cr-rich α' precipitates using atom probe tomography. In all alloys, significant number densities of these precipitates were observed. Cluster compositions were investigated and it was found that the average cluster Cr content ranged between 51.1 and 62.5 at.% dependent on initial compositions. Furthermore, this is significantly lower than the Cr-content of α' in binary FeCr alloys. As a result, significant partitioning ofmore » the Al from the α' precipitates was also observed.« less

  2. Correlative Microscopy of alpha' Precipitation in Neutron-Irradiated Fe-Cr-Al Alloys

    NASA Astrophysics Data System (ADS)

    Briggs, Samuel A.

    Fe-Cr-Al alloys are currently being considered for accident tolerant light water reactor fuel cladding applications due to their superior high temperature oxidation and corrosion resistance compared to Zr-based alloys. However, precipitation of the Cr-rich alpha' phase during exposure to LWR operational environments can result in application-limiting hardening and embrittlement. To study this effect, four Fe-Cr-Al model alloys with compositions between 10-18 at.% Cr and 5.8-9.3 at.% Al have been neutron-irradiated in the High Flux Isotope Reactor at a target temperature of 320°C to nominal damage doses of up to 7 dpa in order to emulate typical LWR exposure conditions. A correlative microscopy approach involving atom probe tomography, small-angle neutron scattering, and scanning transmission electron microscopy coupled with energy dispersive x-ray spectroscopy was employed to study the resulting precipitate microstructure. This approach necessitated the development of various analysis techniques to allow for cross-comparison between experimental techniques, including a novel method for correcting for trajectory aberration artifacts in atom probe data sets through phase density comparison. Successful correlation of results from these techniques allows for the individual limitations of each to be overcome and enables the detailed microstructural information gleaned from highly localized atom probe tomography analyses to be extrapolated to bulk alloy behavior. Precipitation response was found to increase with Cr content, while Al additions appeared to partially destabilized the alpha' phase, resulting in precipitate compositions with reduced Cr content compared to binary Fe-Cr systems. Observed precipitate evolution with radiation dose indicates a diffusion-limited coarsening mechanism that is similar to what is observed in the thermally aged system. This work represents the current state-of-the-art on both techniques for analysis of alpha' precipitate

  3. Nucleation of Cr precipitates in Fe-Cr alloy under irradiation

    SciTech Connect

    Dai, Y. Y.; Ao, L.; Sun, Qing- Qiang; Yang, L.; Nie, JL; Peng, SM; Long, XG; Zhou, X. S.; Zu, Xiaotao; Liu, L.; Sun, Xin; Terentyev, Dimtry; Gao, Fei

    2015-04-01

    The nucleation of Cr precipitates induced by overlapping of displacement cascades in Fe-Cr alloys has been investigated using the combination of molecular dynamics (MD) and Metropolis Monte Carlo (MMC) simulations. The results reveal that the number of Frenkel pairs increases with the increasing of overlapped cascades. Overlapping cascades could promote the formation of Cr precipitates in Fe-Cr alloys, as analyzed using short range order (SRO) parameters to quantify the degree of ordering and clustering of Cr atoms. In addition, the simulations using MMC approach show that the presence of small Cr clusters and vacancy clusters formed within cascade overlapped region enhance the nucleation of Cr precipitates, leading to the formation of large Cr dilute precipitates.

  4. Deformation Behavior of Laser Welds in High Temperature Oxidation Resistant Fe-Cr-Al Alloys for Fuel Cladding Applications

    SciTech Connect

    Field, Kevin G; Gussev, Maxim N; Yamamoto, Yukinori; Snead, Lance Lewis

    2014-11-01

    Ferritic-structured Fe-Cr-Al alloys are being developed and show promise as oxidation resistant accident tolerant light water reactor fuel cladding. This study focuses on investigating the weldability of three model alloys in a range of Fe-(13-17.5)Cr-(3-4.4)Al in weight percent with a minor addition of yttrium using laser-welding techniques. A detailed study on the mechanical performance of bead-on-plate welds has been carried out to determine the performance of welds as a function of alloy composition. Laser welding resulted in a defect free weld devoid of cracking or inclusions for all alloys studied. Results indicated a reduction in the yield strength within the fusion zone compared to the base metal. Yield strength reduction was found to be primarily constrained to the fusion zone due to grain coarsening with a less severe reduction in the heat affected zone. No significant correlation was found between the deformation behavior/mechanical performance of welds and the level of Cr or Al in the alloy ranges studied.

  5. Orientation magnetic phase transition induced by shock loading of the Fe-Cr-Co alloy

    NASA Astrophysics Data System (ADS)

    Sud'enkov, Yu. V.; Sarnatskii, V. M.; Smirnov, I. V.

    2017-02-01

    The strength characteristics of Fe-Cr-Co alloys have been investigated under high-strain-rate deformation of samples. It has been found that, under shock-wave loading, a significant remanent magnetization appears in the samples and their fragments due to the orientation magnetic phase transition. The threshold pressures of the magnetic phase transition have been determined, and the distribution of the remanent magnetization in the samples has been analyzed.

  6. Friction and sliding wear behavior of induction melted FeCrB metamorphic alloy coating

    NASA Astrophysics Data System (ADS)

    Hu, Ge; Meng, Huimin; Liu, Junyou

    2014-07-01

    Induction melted FeCrB metamorphic coatings deposited onto Q235 steel were produced using ultrasonic frequency inductive cladding (UFIC) technique. The measurements of X-ray diffraction (XRD), scanning electron microscopy (SEM), energy-dispersive spectrometer (EDS), transmission electron microscopy (TEM), microhardness tester and ball-on-disc wear tester were used to determine the microstructure, microhardness and dry-sliding wear resistance coupled with wear mechanism of clad coatings. The experimental results show that C+ clad coating consists of austenite γ-Fe, interdentritic lamellar eutectics γ-Fe/(Cr,Fe)2B and borides (Cr,Fe)2B as the reinforcing phase whilst the phases of ferrite α-Fe, borides Cr1.65Fe0.35B0.96 and eutectics α-Fe/Cr1.65Fe0.35B0.96 are identified in M clad coating. The average microhardness of the C+ and M clad coating is more than 3-times than that of the substrate. The wear resistance of the C+ and M clad coating improves 5.18, 6.08 times compared with that of the substrate at applied load of 20 N, respectively, which contributes to the occurrence of the crystalline-amorphous phase transition by friction treatment and uniformly distributed borides embedded in the ductile solid solution matrix.

  7. Advanced ODS FeCrAl alloys for accident-tolerant fuel cladding

    SciTech Connect

    Dryepondt, Sebastien N; Unocic, Kinga A; Hoelzer, David T; Pint, Bruce A

    2014-09-01

    ODS FeCrAl alloys are being developed with optimum composition and properties for accident tolerant fuel cladding. Two oxide dispersion strengthened (ODS) Fe-15Cr-5Al+Y2O3 alloys were fabricated by ball milling and extrusion of gas atomized metallic powder mixed with Y2O3 powder. To assess the impact of Mo on the alloy mechanical properties, one alloy contained 1%Mo. The hardness and tensile properties of the two alloys were close and higher than the values reported for fine grain PM2000 alloy. This is likely due to the combination of a very fine grain structure and the presence of nano oxide precipitates. The nano oxide dispersion was however not sufficient to prevent grain boundary sliding at 800 C and the creep properties of the alloys were similar or only slightly superior to fine grain PM2000 alloy. Both alloys formed a protective alumina scale at 1200 C in air and steam and the mass gain curves were similar to curves generated with 12Cr-5Al+Y2O3 (+Hf or Zr) ODS alloys fabricated for a different project. To estimate the maximum temperature limit of use for the two alloys in steam, ramp tests at a rate of 5 C/min were carried out in steam. Like other ODS alloys, the two alloys showed a significant increase of the mas gains at T~ 1380 C compared with ~1480 C for wrought alloys of similar composition. The beneficial effect of Yttrium for wrought FeCrAl does not seem effective for most ODS FeCrAl alloys. Characterization of the hardness of annealed specimens revealed that the microstructure of the two alloys was not stable above 1000 C. Concurrent radiation results suggested that Cr levels <15wt% are desirable and the creep and oxidation results from the 12Cr ODS alloys indicate that a lower Cr, high strength ODS alloy with a higher maximum use temperature could be achieved.

  8. Segregation, precipitation, and α -α' phase separation in Fe-Cr alloys

    NASA Astrophysics Data System (ADS)

    Kuronen, A.; Granroth, S.; Heinonen, M. H.; Perälä, R. E.; Kilpi, T.; Laukkanen, P.; Lâng, J.; Dahl, J.; Punkkinen, M. P. J.; Kokko, K.; Ropo, M.; Johansson, B.; Vitos, L.

    2015-12-01

    Iron-chromium alloys, the base components of various stainless steel grades, have numerous technologically and scientifically interesting properties. However, these features are not yet sufficiently understood to allow their full exploitation in technological applications. In this work, we investigate segregation, precipitation, and phase separation in Fe-Cr systems analyzing the physical mechanisms behind the observed phenomena. To get a comprehensive picture of Fe-Cr alloys as a function of composition, temperature, and time the present investigation combines Monte Carlo simulations using semiempirical interatomic potential, first-principles total energy calculations, and experimental spectroscopy. In order to obtain a general picture of the relation of the atomic interactions and properties of Fe-Cr alloys in bulk, surface, and interface regions several complementary methods have to be used. Using the exact muffin-tin orbitals method with the coherent potential approximation (CPA-EMTO) the effective chemical potential as a function of Cr content (0-15 at. % Cr) is calculated for a surface, second atomic layer, and bulk. At ˜10 at. % Cr in the alloy the reversal of the driving force of a Cr atom to occupy either bulk or surface sites is obtained. The Cr-containing surfaces are expected when the Cr content exceeds ˜10 at. %. The second atomic layer forms about a 0.3 eV barrier for the migration of Cr atoms between the bulk and surface atomic layer. To get information on Fe-Cr in larger scales we use semiempirical methods. However, for Cr concentration regions less than 10 at. %, the ab initio (CPA-EMTO) result of the important role of the second atomic layer to the surface is not reproducible from the large-scale Monte Carlo molecular dynamics (MCMD) simulation. On the other hand, for the nominal concentration of Cr larger than 10 at. % the MCMD simulations show the precipitation of Cr into isolated pockets in bulk Fe-Cr and the existence of the upper limit of

  9. Characteristics of Eutectic α(Cr,Fe)-(Cr,Fe)23C6 in the Eutectic Fe-Cr-C Hardfacing Alloy

    NASA Astrophysics Data System (ADS)

    Lai, Hsuan-Han; Hsieh, Chih-Chun; Lin, Chi-Ming; Wu, Weite

    2017-01-01

    A specific eutectic (Cr,Fe)-(Cr,Fe)23C6 structure had been previously reported in the research studies of Fe-Cr-C hardfacing alloys. In this study, a close observation and discussion of the eutectic (Cr,Fe)-(Cr,Fe)23C6 were conducted. The eutectic solidification occurred when the chromium content of the alloy exceeded 35 wt pct. The eutectic structure showed a triaxial radial fishbone structure which was the so called "complex regular structure." Lamellar costa plates showed local asymmetry at two sides of a spine. Individual costae were able to combine as one, and spines showed extra branches. Costae that were nearly parallel to the heat flow direction were longer than those that were vertical to the heat flow direction. The triaxial spines preferred to intersect at 120 deg, while the costae preferred to intersect the spine at 90 deg and 35.26 deg due to the lattice relationships. The solidified metal near the fusion boundary showed an irregular structure instead of a complex regular structure. The reason for the irregular morphology was the high growth rate near the fusion boundary.

  10. Magnetic hysteresis loop technique as a tool for the evaluation of σ phase embrittlement in Fe-Cr alloys

    NASA Astrophysics Data System (ADS)

    Mohapatra, J. N.; Kamada, Y.; Murakami, T.; Echigoya, J.; Kikuchi, H.; Kobayashi, S.

    2013-02-01

    Fe-48 wt% Cr alloy was isothermally aged at 700 °C up to 250 h for the formation and growth of σ phase. Micro Vicker's hardness and magnetic hysteresis loop (MHL) measurements were carried out at various lengths of time by interrupting the test to observe the change in mechanical and magnetic properties respectively. A small volume fraction of σ phase did not produce any change in the hardness whereas a drastic decrease in remanence was found for its demagnetizing effect. The existence of σ phase was confirmed by transmission electron microscopy. The maximum induction of the alloy decreased with thermal ageing as the volume of ferrites decreased for the formation of non-magnetic σ phase. The volume fraction of σ phase was estimated from the maximum induction. The results showed that MHL technique can even detect 1% of σ phase in the alloy considering remanence as a measuring parameter. Hence MHL would be a powerful non-destructive evaluation technique for the evaluation of σ phase embrittlement in Fe-Cr alloys.

  11. Deformation behavior of laser welds in high temperature oxidation resistant Fe-Cr-Al alloys for fuel cladding applications

    NASA Astrophysics Data System (ADS)

    Field, Kevin G.; Gussev, Maxim N.; Yamamoto, Yukinori; Snead, Lance L.

    2014-11-01

    Ferritic-structured Fe-Cr-Al alloys are being developed and show promise as oxidation resistant accident tolerant light water reactor fuel cladding. This study focuses on investigating the weldability and post-weld mechanical behavior of three model alloys in a range of Fe-(13-17.5)Cr-(3-4.4)Al (wt.%) with a minor addition of yttrium using modern laser-welding techniques. A detailed study on the mechanical performance of bead-on-plate welds using sub-sized, flat dog-bone tensile specimens and digital image correlation (DIC) has been carried out to determine the performance of welds as a function of alloy composition. Results indicated a reduction in the yield strength within the fusion zone compared to the base metal. Yield strength reduction was found to be primarily constrained to the fusion zone due to grain coarsening with a less severe reduction in the heat affected zone. For all proposed alloys, laser welding resulted in a defect free weld devoid of cracking or inclusions.

  12. Delta-Ferrite Distribution in a Continuous Casting Slab of Fe-Cr-Mn Austenitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Chen, Chao; Cheng, Guoguang

    2017-10-01

    The delta-ferrite distribution in a continuous casting slab of Fe-Cr-Mn stainless steel grade (200 series J4) was analyzed. The results showed that the ferrite fraction was less than 3 pct. The "M" type distribution was observed in the thickness direction. For the distribution at the centerline, the maximum ferrite content was found in the triangular zone of the macrostructure. In addition, in this zone, the carbon and sulfur were severely segregated. Furthermore, an equilibrium solidification calculation by Thermo-Calc® software indicates that the solidification mode of the composition in this triangular zone is the same as the solidification mode of the averaged composition, i.e., the FA (ferrite-austenite) mode. None of the nickel-chromium equivalent formulas combined with the Schaeffler-type diagram could predict the ferrite fraction of the Cr-Mn stainless steel grade in a reasonable manner. The authors propose that more attention should be paid to the development of prediction models for the ferrite fraction of stainless steels under continuous casting conditions.

  13. Delta-Ferrite Distribution in a Continuous Casting Slab of Fe-Cr-Mn Austenitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Chen, Chao; Cheng, Guoguang

    2017-07-01

    The delta-ferrite distribution in a continuous casting slab of Fe-Cr-Mn stainless steel grade (200 series J4) was analyzed. The results showed that the ferrite fraction was less than 3 pct. The "M" type distribution was observed in the thickness direction. For the distribution at the centerline, the maximum ferrite content was found in the triangular zone of the macrostructure. In addition, in this zone, the carbon and sulfur were severely segregated. Furthermore, an equilibrium solidification calculation by Thermo-Calc® software indicates that the solidification mode of the composition in this triangular zone is the same as the solidification mode of the averaged composition, i.e., the FA (ferrite-austenite) mode. None of the nickel-chromium equivalent formulas combined with the Schaeffler-type diagram could predict the ferrite fraction of the Cr-Mn stainless steel grade in a reasonable manner. The authors propose that more attention should be paid to the development of prediction models for the ferrite fraction of stainless steels under continuous casting conditions.

  14. Microstructure and Room-Temperature Mechanical Properties of FeCrMoVTi x High-Entropy Alloys

    NASA Astrophysics Data System (ADS)

    Guo, Jun; Huang, Xuefei; Huang, Weigang

    2017-07-01

    FeCrMoVTi x ( x values represent the molar ratio, where x = 0, 0.5, 1.0, 1.5, and 2.0) high-entropy alloys were prepared by a vacuum arc melting method. The effects of Ti element on the microstructure and room-temperature mechanical properties of the as-cast FeCrMoVTi x alloys were investigated. The results show that the prepared alloys exhibited typical dendritic microstructure and the size of the microstructure became fine with increasing Ti content. The FeCrMoV alloy exhibited a single body-centered cubic structure (BCC1) and the alloys prepared with Ti element exhibited BCC1 + BCC2 mixed structure. The new BCC2 phase is considered as (Fe, Ti)-rich phase and was distributed in the dendrite region. With the increase of Ti content, the volume fraction of the BCC2 phase increased and its shape changed from a long strip to a network. For the FeCrMoV alloy, the fracture strength, plastic strain, and hardness reached as high as 2231 MPa, 28.2%, and 720 HV, respectively. The maximum hardness of 887 HV was obtained in the FeCrMoVTi alloy. However, the fracture strength, yield stress, and plastic strain of the alloys decreased continuously as Ti content increased. In the room-temperature compressive test, the alloys showed typical brittle fracture characteristics.

  15. Influence of recrystallization on phase separation kinetics of oxide dispersion strengthened Fe Cr Al alloy

    SciTech Connect

    Capdevila, C.; Miller, Michael K; Pimentel, G.; Chao, J.

    2012-01-01

    The effect of different starting microstructures on the kinetics of Fe-rich ({alpha}) and Cr-rich ({alpha}') phase separation during aging of Fe-Cr-Al oxide dispersion strengthened (ODS) alloys has been analyzed with a combination of atom probe tomography and thermoelectric power measurements. The results revealed that the high recrystallization temperature necessary to produce a coarse grained microstructure in Fe-base ODS alloys affects the randomness of Cr-atom distributions and defect density, which consequently affect the phase separation kinetics at low annealing temperatures.

  16. K/Na-treated Fe-Cr-C hardfacing alloys with high-impact-abrasion resistance

    SciTech Connect

    Yang, J.H.; Wang, X.B.

    1995-03-01

    This paper deals with K/Na-containing additives in the coatings or cores of electrodes, transforming the martensitic matrix of Fe-Cr-C hardfacing alloy into an austenitic one. The austenitic matrix hardened by the fine dispersed (Cr, Fe){sub 7}C{sub 3}, together with the isolated lumpish eutectic carbide, enhance both the impact and abrasion resistance of this alloy. The authors also found that Na doubled the effectiveness of the additive, and 50% less is needed to get better results compared to the K addition.

  17. Design, properties, and weldability of advanced oxidation-resistant FeCrAl alloys

    DOE PAGES

    Gussev, M. N.; Field, K. G.; Yamamoto, Y.

    2017-05-05

    FeCrAl alloys are promising as corrosion- and oxidation-resistance materials for extreme high-temperature applications. However, further alloy design and improvement requires a delicate balance between workability, weldability, propensity for '-phase formation, among other factors. Here, a series of advanced oxidant resistant FeCrAl alloys were produced and investigated. Variants with Al (+2%), Nb (+1%), and TiC (0.1, 0.3, and 1%) additions over the reference alloy (Fe-13%Cr-5%Al) were characterized in detail before and after controlled laser beam welding using tensile tests with digital image correlation, SEM-EBSD analysis, and fractography. All investigated alloys demonstrated yield stress in the weldment over 500 MPa; no welding-inducedmore » cracking was observed. However, it was shown that the increase in the Al-content over 5% was detrimental leading to a brittle fracture mechanism and decreased ductility in the weldment. At the same time, Nb and TiC additions were beneficial for preventing grain growth and reducing local softening (yield stress reduction) in the heat-affected zone. The 1% TiC addition also effectively refined grain size in the weldment.« less

  18. Physical, Mechanical, and Dry Sliding Wear Properties of Fe-Cr-W-C Hardfacing Alloys Under Different Tungsten Addition

    NASA Astrophysics Data System (ADS)

    Hajihashemi, Mahdi; Shamanian, Morteza; Azimi, Ghasem

    2015-04-01

    In this study, the effects of tungsten on microstructure and wear performance of Fe-Cr-C claddings were evaluated. In this regard, tungsten inert gas surfacing process was employed to deposit Fe-Cr-C and Fe-Cr-C-W hardfacing alloys on plain carbon steel substrate using preplaced powders. Phase composition, microstructure, and wear behavior of clad layers were investigated using X-ray diffraction analysis, optical and scanning electron microscopy, and reciprocating wear tests, respectively. The claddings were well bonded to the substrate and showed a uniform microstructure. Cr7C3 and WC carbides were detected in the deposited layers. Further investigations indicated that the hardness and wear resistance can be improved by adding tungsten into Fe-Cr-C hardfacing alloys.

  19. Half-metallicity and tetragonal distortion in semi-Heusler alloy FeCrSe

    SciTech Connect

    Huang, H. M. Luo, S. J.; Yao, K. L.

    2014-01-28

    Full-potential linearized augmented plane wave methods are carried out to investigate the electronic structures and magnetic properties in semi-Heusler alloy FeCrSe. Results show that FeCrSe is half-metallic ferromagnet with the half-metallic gap 0.31 eV at equilibrium lattice constant. Calculated total magnetic moment of 2.00μ{sub B} per formula unit follows the Slater-Pauling rule quite well. Two kinds of structural changes are used to investigate the sensitivity of half-metallicity. It is found that the half-metallicity can be retained when lattice constant is changed by −4.56% to 3.52%, and the results of tetragonal distortion indicate the half-metallicity can be kept at the range of c/a ratio from 0.85 to 1.20. The Curie temperature, cohesive energy, and heat of formations of FeCrSe are also discussed.

  20. Thermal stability of intermetallic phases in Fe-rich Fe-Cr-Ni-Mo alloys

    DOE PAGES

    Yang, Ying; Tan, Lizhen; Busby, Jeremy T.

    2015-06-12

    Understanding the stability of precipitate phases in the Fe-rich Fe-Cr-Ni-Mo alloys is critical to the alloy design and application of Mo-containing Austenitic steels. Coupled with thermodynamic modeling, stability of the chi and Laves phases in two Fe-Cr-Ni-Mo alloys were investigated at 1000, 850 and 700 °C for different annealing time. The morphologies, compositions and crystal structures of the matrix and precipitate phases were carefully examined by Scanning Electron Microscopy, Electron Probe Microanalysis, X-ray diffraction and Transmission Electron Microscopy. The two key findings resulted from this work. One is that the chi phase is stable at high temperature and transformed intomore » the Laves phase at low temperature. The other is that both the chi and Laves phases have large solubilites of Cr, Mo and Ni, among which the Mo solubility has a major role on the relative stability of the precipitate phases. The developed thermodynamic models were then applied to evaluating the Mo effect on the stability of precipitate phases in AISI 316 and NF709 alloys.« less

  1. Chromium Extraction via Chemical Processing of Fe-Cr Alloys Fine Powder with High Carbon Content

    NASA Astrophysics Data System (ADS)

    Torres, D. M.; Navarro, R. C. S.; Souza, R. F. M.; Brocchi, E. A.

    2017-03-01

    Ferrous alloys are important raw materials for special steel production. In this context, alloys from the Fe-Cr system, with typical Cr weight fraction ranging from 0.45 to 0.95, are prominent, particularly for the stainless steel industry. During the process in which these alloys are obtained, there is considerable production of fine powder, which could be reused after suitable chemical treatment, for example, through coupling pyrometallurgical and hydrometallurgical processes. In the present study, the extraction of chromium from fine powder generated during the production of a Fe-Cr alloy with high C content was investigated. Roasting reactions were performed at 1073 K, 1173 K, and 1273 K (800 °C, 900 °C, and 1000 °C) with 300 pct (w/w) excess NaOH in an oxidizing atmosphere (air), followed by solubilization in deionized water, selective precipitation, and subsequent calcination at 1173 K (900 °C) in order to convert the obtained chromium hydroxide to Cr2O3. The maximum achieved Cr recovery was around 86 pct, suggesting that the proposed chemical route was satisfactory regarding the extraction of the chromium initially present. Moreover, after X-ray diffraction analysis, the final produced oxide has proven to be pure Cr2O3 with a mean crystallite size of 200 nm.

  2. Thermal stability of intermetallic phases in Fe-rich Fe-Cr-Ni-Mo alloys

    SciTech Connect

    Yang, Ying; Tan, Lizhen; Busby, Jeremy T.

    2015-06-12

    Understanding the stability of precipitate phases in the Fe-rich Fe-Cr-Ni-Mo alloys is critical to the alloy design and application of Mo-containing Austenitic steels. Coupled with thermodynamic modeling, stability of the chi and Laves phases in two Fe-Cr-Ni-Mo alloys were investigated at 1000, 850 and 700 °C for different annealing time. The morphologies, compositions and crystal structures of the matrix and precipitate phases were carefully examined by Scanning Electron Microscopy, Electron Probe Microanalysis, X-ray diffraction and Transmission Electron Microscopy. The two key findings resulted from this work. One is that the chi phase is stable at high temperature and transformed into the Laves phase at low temperature. The other is that both the chi and Laves phases have large solubilites of Cr, Mo and Ni, among which the Mo solubility has a major role on the relative stability of the precipitate phases. The developed thermodynamic models were then applied to evaluating the Mo effect on the stability of precipitate phases in AISI 316 and NF709 alloys.

  3. Chromium Extraction via Chemical Processing of Fe-Cr Alloys Fine Powder with High Carbon Content

    NASA Astrophysics Data System (ADS)

    Torres, D. M.; Navarro, R. C. S.; Souza, R. F. M.; Brocchi, E. A.

    2017-06-01

    Ferrous alloys are important raw materials for special steel production. In this context, alloys from the Fe-Cr system, with typical Cr weight fraction ranging from 0.45 to 0.95, are prominent, particularly for the stainless steel industry. During the process in which these alloys are obtained, there is considerable production of fine powder, which could be reused after suitable chemical treatment, for example, through coupling pyrometallurgical and hydrometallurgical processes. In the present study, the extraction of chromium from fine powder generated during the production of a Fe-Cr alloy with high C content was investigated. Roasting reactions were performed at 1073 K, 1173 K, and 1273 K (800 °C, 900 °C, and 1000 °C) with 300 pct (w/w) excess NaOH in an oxidizing atmosphere (air), followed by solubilization in deionized water, selective precipitation, and subsequent calcination at 1173 K (900 °C) in order to convert the obtained chromium hydroxide to Cr2O3. The maximum achieved Cr recovery was around 86 pct, suggesting that the proposed chemical route was satisfactory regarding the extraction of the chromium initially present. Moreover, after X-ray diffraction analysis, the final produced oxide has proven to be pure Cr2O3 with a mean crystallite size of 200 nm.

  4. Helium generation rates in isotopically tailored Fe-Cr-Ni alloys irradiated in FFTF/MOTA

    SciTech Connect

    Greenwood, L.R.; Garner, F.A.; Oliver, B.M.

    1991-11-01

    Three Fe-Cr-Ni alloys have been doped with 0.4% {sup 59}Ni for side-by-side irradiations of doped and undoped materials in order to determine the effects of fusion-relevant levels of helium production on microstructural development and mechanical properties. The alloys were irradiated in three successive cycles of the Materials Open Test Assembly (MOTA) located in the Fast Flux Test Facility (FFTF). Following irradiation, helium levels were measured by isotope dilution mass spectrometry. The highest level of helium achieved in doped alloys was 172 appm at 9.1 dpa for a helium(appm)-to-dpa ratio of 18.9. The overall pattern of predicted helium generation rates in doped and undoped alloys is in good agreement with the helium measurements.

  5. High spin polarization and spin splitting in equiatomic quaternary CoFeCrAl Heusler alloy

    NASA Astrophysics Data System (ADS)

    Bainsla, Lakhan; Mallick, A. I.; Coelho, A. A.; Nigam, A. K.; Varaprasad, B. S. D. Ch. S.; Takahashi, Y. K.; Alam, Aftab; Suresh, K. G.; Hono, K.

    2015-11-01

    In this paper, we investigate CoFeCrAl alloy by means of ab-initio electronic structure calculations and various experimental techniques. The alloy is found to exist in the B2-type cubic Heusler structure, which is very similar to Y-type (or LiMgPdSn prototype) structure with space group F-43m (#216). Saturation magnetization (MS) of about 2 μB/f.u. is observed at 8 K under ambient pressure, which is in good agreement with the Slater-Pauling rule. MS values are found to be independent of pressure, which is a prerequisite for half-metals. The ab-initio electronic structure calculations predict half-metallicity for the alloy with a spin slitting energy of 0.31 eV. Importantly, this system shows a high current spin polarization value of 0.67±0.02, as deduced from the point contact Andreev reflection measurements. Linear dependence of electrical resistivity with temperature indicates the possibility of reasonably high spin polarization at elevated temperatures (~150 K) as well. All these suggest that CoFeCrAl is a promising material for the spintronic devices.

  6. Thermal Stability of Intermetallic Phases in Fe-rich Fe-Cr-Ni-Mo Alloys

    NASA Astrophysics Data System (ADS)

    Yang, Ying; Tan, Lizhen; Busby, Jeremy T.

    2015-09-01

    Understanding the thermal stability of intermetallic phases in Fe-rich Fe-Cr-Ni-Mo alloys is critical to alloy design and application of Mo-containing austenitic steels. Coupled with thermodynamic modeling, the thermal stability of intermetallic Chi and Laves phases in two Fe-Cr-Ni-Mo alloys was investigated at 1273 K, 1123 K, and 973 K (1000 °C, 850 °C, and 700 °C) for different annealing times. The morphologies, compositions, and crystal structures of the precipitates of the intermetallic phases were carefully examined by scanning electron microscopy, electron probe microanalysis, X-ray diffraction, and transmission electron microscopy. Two key findings resulted from this study. First, the Chi phase is stable at high temperature, and with the decreasing temperature it transforms into the Laves phase that is stable at low temperature. Secondly, Cr, Mo, and Ni are soluble in both the Chi and Laves phases, with the solubility of Mo playing a major role in the relative stability of the intermetallic phases. The thermodynamic models that were developed were then applied to evaluating the effect of Mo on the thermal stability of intermetallic phases in type 316 and NF709 stainless steels.

  7. Structural stability of NiCoFeCrAlx high-entropy alloy from ab initio theory

    NASA Astrophysics Data System (ADS)

    Tian, Fuyang; Delczeg, Lorand; Chen, Nanxian; Varga, Lajos Karoly; Shen, Jiang; Vitos, Levente

    2013-08-01

    First-principles alloy theory predicts that at room temperature the paramagnetic NiCoFeCrAlx high entropy alloys adopt the face centered cubic (fcc) structure for x≲0.60 and the body centered cubic (bcc) structure for x≳1.23, with an fcc-bcc duplex region in between the two pure phases. The calculated single- and polycrystal elastic parameters exhibit strong composition and crystal structure dependence. Based on the present theoretical findings, it is concluded that alloys around the equimolar NiCoFeCrAl composition have superior mechanical performance as compared to the single-phase regions.

  8. Cr precipitation in neutron irradiated industrial purity Fe-Cr model alloys

    NASA Astrophysics Data System (ADS)

    Kuksenko, V.; Pareige, C.; Pareige, P.

    2013-01-01

    The microstructure of four neutron irradiated Fe-Cr model alloys of industrial purity (Fe-2.5%Cr, Fe-5%Cr, Fe-9%Cr and Fe-12%Cr) has been characterized by atom probe tomography (APT). Irradiation has been performed at 300 °C up to 0.6 dpa in MTR reactor. APT investigations confirmed the enhanced precipitation of α' clusters as these clusters have only been observed in supersaturated model alloys. In addition a nonexpected family of clusters has been revealed due to irradiation induced segregation of impurities: NiSiPCr-enriched clusters. They might be associated to defect clusters invisible by transmission electron microscopy (TEM). A quantitative description of these objects is presented in this paper and results are compared with TEM and SANS data of the literature obtained on the same model alloy.

  9. Structure of strengthening particles of niobium carbide in Fe-Cr-Ni cast refractory alloys

    NASA Astrophysics Data System (ADS)

    Kondrat'ev, S. Yu.; Svyatisheva, E. V.; Anastasiadi, G. P.; Petrov, S. N.

    2017-07-01

    Methods of optical and electron microscopies were used to study the structure of particles of niobium carbide in a cast refractory Fe-Cr-Ni-C alloy modified by Nb and Ti. Particles of niobium carbide in the structure of the cast alloy are predominantly multiphase polycrystalline clusters that are inhomogeneous in the chemical composition and crystal structure. The misorientation angle between individual crystals that compose the carbide particles is 30°-60°. The polycrystalline character of carbides is probably associated with significant thermal stresses that arise at the interphase boundaries in the structure of the alloy upon the primary cooling of the ingot. To explain the polymorphism of the cluster of niobium carbide, a further analysis of the structural and geometrical crystallography is required.

  10. Enhanced radiation tolerance of ultrafine grained Fe-Cr-Ni alloy

    NASA Astrophysics Data System (ADS)

    Sun, C.; Yu, K. Y.; Lee, J. H.; Liu, Y.; Wang, H.; Shao, L.; Maloy, S. A.; Hartwig, K. T.; Zhang, X.

    2012-01-01

    The evolutions of microstructure and mechanical properties of Fe-14Cr-16Ni (wt.%) alloy subjected to Helium ion irradiations were investigated. Equal channel angular pressing (ECAP) process was used to significantly reduce the average grain size from 700 μm to 400 nm. At a peak fluence level of 5.5 displacement per atom (dpa), helium bubbles, 0.5-2 nm in diameter, were observed in both coarse-grained (CG) and ultrafine grained (UFG) alloy. The density of He bubbles, dislocation loops, as well as radiation hardening were reduced in the UFG Fe-Cr-Ni alloy comparing to those in its CG counterpart. The results imply that radiation tolerance in bulk metals can be effectively enhanced by refinement of microstructures.

  11. Microstructure and wear property of Fe-Cr13-C hardfacing alloy reinforced by WC particles

    NASA Astrophysics Data System (ADS)

    Yang, Ke; Li, Jiaqi; Bao, Yefeng; Jiang, Yongfeng

    2017-07-01

    Tungsten as the most effective carbide-forming element was added in the Fe-Cr13-C hardfacing alloy to precipitate WC particles. Optical microscope (OM), scanning electron microscope (SEM) and energy-dispersive spectrometer (EDS) were used to investigate the microstructures of the hardfacing alloy. The wear resistance was tested through a slurry rubber wheel abrasion test machine, and the wear behavior was also studied. The results indicate that the microstructures of the hardfacing alloy consist of lath martensite, residual austenite and WC particles. The wear resistance can be significantly improved through the addition of tungsten element being provided by the precipitation of WC particles. And the predominant wear mechanism was microcutting with shallow grooves and spalling.

  12. Dislocation loop evolution during in-situ ion irradiation of model FeCrAl alloys

    DOE PAGES

    Haley, Jack C.; Briggs, Samuel A.; Edmondson, Philip D.; ...

    2017-07-06

    Model FeCrAl alloys of Fe-10%Cr-5%Al, Fe-12%Cr-4.5%Al, Fe-15%Cr-4%Al, and Fe-18%Cr-3%Al (in wt %) were irradiated with 1 MeV Kr++ ions in-situ with transmission electron microscopy to a dose of 2.5 displacements per atom (dpa) at 320 °C. In all cases, the microstructural damage consisted of dislocation loops with ½< 111 > and <100 > Burgers vectors. The proportion of ½< 111 > dislocation loops varied from ~50% in the Fe-10%Cr-5%Al model alloy and the Fe-18Cr%-3%Al model alloy to a peak of ~80% in the model Fe-15%Cr-4.5%Al alloy. The dislocation loop volume density increased with dose for all alloys and showed signsmore » of approaching an upper limit. The total loop populations at 2.5 dpa had a slight (and possibly insignificant) decline as the chromium content was increased from 10 to 15 wt %, but the Fe-18%Cr-3%Al alloy had a dislocation loop population ~50% smaller than the other model alloys. As a result, the largest dislocation loops in each alloy had image sizes of close to 20 nm in the micrographs, and the median diameters for all alloys ranged from 6 to 8 nm. Nature analysis by the inside-outside method indicated most dislocation loops were interstitial type.« less

  13. Low activation ferritic alloys

    DOEpatents

    Gelles, D.S.; Ghoniem, N.M.; Powell, R.W.

    1985-02-07

    Low activation ferritic alloys, specifically bainitic and martensitic stainless steels, are described for use in the production of structural components for nuclear fusion reactors. They are designed specifically to achieve low activation characteristics suitable for efficient waste disposal. The alloys essentially exclude molybdenum, nickel, nitrogen and niobium. Strength is achieved by substituting vanadium, tungsten, and/or tantalum in place of the usual molybdenum content in such alloys.

  14. Low activation ferritic alloys

    DOEpatents

    Gelles, David S.; Ghoniem, Nasr M.; Powell, Roger W.

    1986-01-01

    Low activation ferritic alloys, specifically bainitic and martensitic stainless steels, are described for use in the production of structural components for nuclear fusion reactors. They are designed specifically to achieve low activation characteristics suitable for efficient waste disposal. The alloys essentially exclude molybdenum, nickel, nitrogen and niobium. Strength is achieved by substituting vanadium, tungsten, and/or tantalum in place of the usual molybdenum content in such alloys.

  15. Growth characteristics of primary M7C3 carbide in hypereutectic Fe-Cr-C alloy

    NASA Astrophysics Data System (ADS)

    Liu, Sha; Zhou, Yefei; Xing, Xiaolei; Wang, Jibo; Ren, Xuejun; Yang, Qingxiang

    2016-09-01

    The microstructure of the hypereutectic Fe-Cr-C alloy is observed by optical microscopy (OM). The initial growth morphology, the crystallographic structure, the semi-molten morphology and the stacking faults of the primary M7C3 carbide are observed by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The in-suit growth process of the primary M7C3 carbide was observed by confocal laser microscope (CLM). It is found that the primary M7C3 carbide in hypereutectic Fe-Cr-C alloy is irregular polygonal shape with several hollows in the center and gaps on the edge. Some primary M7C3 carbides are formed by layers of shell or/and consist of multiple parts. In the initial growth period, the primary M7C3 carbide forms protrusion parallel to {} crystal planes. The extending and revolving protrusion forms the carbide shell. The electron backscattered diffraction (EBSD) maps show that the primary M7C3 carbide consists of multiple parts. The semi-molten M7C3 carbide contains unmelted shell and several small-scale carbides inside, which further proves that the primary M7C3 carbide is not an overall block. It is believed that the coalescence of the primary M7C3 carbides is ascribed to the growing condition of the protrusion and the gap filling process.

  16. Growth characteristics of primary M7C3 carbide in hypereutectic Fe-Cr-C alloy

    PubMed Central

    Liu, Sha; Zhou, Yefei; Xing, Xiaolei; Wang, Jibo; Ren, Xuejun; Yang, Qingxiang

    2016-01-01

    The microstructure of the hypereutectic Fe-Cr-C alloy is observed by optical microscopy (OM). The initial growth morphology, the crystallographic structure, the semi-molten morphology and the stacking faults of the primary M7C3 carbide are observed by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The in-suit growth process of the primary M7C3 carbide was observed by confocal laser microscope (CLM). It is found that the primary M7C3 carbide in hypereutectic Fe-Cr-C alloy is irregular polygonal shape with several hollows in the center and gaps on the edge. Some primary M7C3 carbides are formed by layers of shell or/and consist of multiple parts. In the initial growth period, the primary M7C3 carbide forms protrusion parallel to {} crystal planes. The extending and revolving protrusion forms the carbide shell. The electron backscattered diffraction (EBSD) maps show that the primary M7C3 carbide consists of multiple parts. The semi-molten M7C3 carbide contains unmelted shell and several small-scale carbides inside, which further proves that the primary M7C3 carbide is not an overall block. It is believed that the coalescence of the primary M7C3 carbides is ascribed to the growing condition of the protrusion and the gap filling process. PMID:27596718

  17. Solidification characteristics and segregation behavior of a P-containing Ni-Fe-Cr-based alloy

    NASA Astrophysics Data System (ADS)

    Wang, Changshuai; Su, Haijun; Guo, YongAn; Guo, Jianting; Zhou, Lanzhang

    2017-09-01

    Solidification characteristics and segregation behavior of a P-containing Ni-Fe-Cr-based alloy, considered as boiler and turbine materials in 700 °C advanced ultra-supercritical coal-fired power plants, have been investigated by differential thermal analysis and directional solidification quenching technique. Results reveal that P decreases the solidus temperature, but only has negligible influence on liquidus temperature. After P was added, the solidification sequence has no apparent change, but the width of the mushy zone increases and dendritic structures become coarser. Moreover, P increases the amount and changes the morphology of MC carbide. Energy-dispersive spectroscopy analysis reveals that P has obvious influence on the segregation behavior of the constitute elements with equilibrium partition coefficients (ki) far away from unity, whereas has negligible effect on the constituent elements with ki close to unity and has more influence on the final stage of solidification than at early stage. The distribution profiles reveal that P atoms pile up ahead of the solid/liquid (S/L) interface and strongly segregate to the interdendritic liquid region. The influence of P on solidification characteristics and segregation behavior of Ni-Fe-Cr-based alloy could be attributed to the accumulation of P ahead of the S/L interface during solidification.

  18. The Analysis of the General Performance and Mechanical Behavior of Unirradiated FeCrAl Alloys Before and After Welding

    SciTech Connect

    Gussev, Maxim N.; Field, Kevin G.; Yamamoto, Yukinori

    2016-06-03

    The present report summarizes and discusses the preliminary results for the in-depth characterization of the modern, nuclear-grade FeCrAl alloys currently under development. The alloys were designed for enhanced radiation tolerance and weldability, and the research is currently being pursued by the Department of Energy (DOE) Nuclear Energy Enabling Technologies (NEET) program. Last year, seven candidate FeCrAl alloys with well-controlled chemistry and microstructures were designed and produced; welding was performed under well-controlled conditions. The structure and general performance of unirradiated alloys were assessed using standardized and advanced microstructural characterization techniques and mechanical testing. The primary objective is to identify the best candidate alloy, or at a minimum to identify the contributing factors that increase the weldability and radiation tolerance of FeCrAl alloys, therefore enabling future generations of FeCrAl alloys to deliver better performance parameters. This report is structured so as to describe these critical assessments of the weldability; radiation tolerance will be reported on in later reports from this program.

  19. Cyclic Corrosion and Chlorination of an FeCrAl Alloy in the Presence of KCl

    DOE PAGES

    Israelsson, Niklas; Unocic, Kinga A.; Hellström, K.; ...

    2015-05-30

    The KCl-induced corrosion of the FeCrAl alloy Kanthal® APMT in an O2 + N2 + H2O environment was studied at 600 °C. The samples were pre-oxidized prior to exposure in order to investigate the protective nature of alumina scales in the present environment. The microstructure and composition of the corroded surface was investigated in detail. Corrosion started at flaws in the pre-formed α-alumina scales, i.e. α-alumina was protective in itself. Consequently, KCl-induced corrosion started locally and, subsequently, spread laterally. An electrochemical mechanism is proposed here by which a transition metal chloride forms in the alloy and K2CrO4 forms at themore » scale/gas interface. Scale de-cohesion is attributed to the formation of a sub-scale transition metal chloride.« less

  20. Wear behavior of self-lubricating Fe-Cr-C-Mn-Cu alloys: Smearing effect of second phase particles

    NASA Astrophysics Data System (ADS)

    Kim, Ki Nam; Kim, Byung Sik; Shin, Gyeong Su; Park, Myung Chul; Lee, Deok Hyun; Kim, Seon Jin

    2011-08-01

    Newly developed self-lubricating Fe-Cr-C-Mn-Cu cast composite alloys were investigated to study the role of Cu-rich second phase particles which smear on the wear surface during sliding. The wear resistance of the material was improved with an increasing copper concentration. The improved wear resistance was probably obtained by forming a protective tribofilm, which prevented metal-to-metal contact through smearing of the embedded Cu-rich second phase particles. This formation of protective oxide films during sliding is likely to improve the wear resistance of austenitic Fe-Cr-C-Mn-Cu cast composite alloys.

  1. Simple concentration-dependent pair interaction model for large-scale simulations of Fe-Cr alloys

    SciTech Connect

    Levesque, Maximilien; Martinez, Enrique; Fu, Chu-Chun; Nastar, Maylise; Soisson, Frederic

    2011-11-01

    This work is motivated by the need for large-scale simulations to extract physical information on the iron-chromium system that is a binary model alloy for ferritic steels used or proposed in many nuclear applications. From first-principles calculations and the experimental critical temperature we build a new energetic rigid lattice model based on pair interactions with concentration and temperature dependence. Density functional theory calculations in both norm-conserving and projector augmented-wave approaches have been performed. A thorough comparison of these two different ab initio techniques leads to a robust parametrization of the Fe-Cr Hamiltonian. Mean-field approximations and Monte Carlo calculations are then used to account for temperature effects. The predictions of the model are in agreement with the most recent phase diagram at all temperatures and compositions. The solubility of Cr in Fe below 700 K remains in the range of about 6 to 12%. It reproduces the transition between the ordering and demixing tendency and the spinodal decomposition limits are also in agreement with the values given in the literature.

  2. Microstructure and Mechanical Properties of Laves Phase-strengthened Fe-Cr-Zr Alloys

    DOE PAGES

    Tan, Lizhen; Yang, Ying

    2014-12-05

    Laves phase-reinforced alloys have shown some preliminary promising performance at room temperatures. This paper aims at evaluating mechanical properties of Laves phase-strengthened alloys at elevated temperatures. Three Fe-Cr-Zr alloys were designed to favor the formation of eutectic microstructures containing Laves and body-centered cubic phases with the aid of thermodynamic calculations. Microstructural characterization was carried out on the alloys in as-processed and aged states using optical microscopy, scanning electron microscopy, energy-dispersive X-ray spectroscopy, and X-ray diffraction. The effect of thermal aging and alloy composition on microstructure has been discussed based on microstructural characterization results. Mechanical properties have been evaluated by meansmore » of Vickers microhardness measurements, tensile testing at temperatures up to 973.15 K (700.15 °C), and creep testing at 873.15 K (600.15 °C) and 260 MPa. Alloys close to the eutectic composition show significantly superior strength and creep resistance compared to P92. Finally, however, their low tensile ductility may limit their applications at relatively low temperatures.« less

  3. Microstructure and Mechanical Properties of Laves Phase-strengthened Fe-Cr-Zr Alloys

    SciTech Connect

    Tan, Lizhen; Yang, Ying

    2014-12-05

    Laves phase-reinforced alloys have shown some preliminary promising performance at room temperatures. This paper aims at evaluating mechanical properties of Laves phase-strengthened alloys at elevated temperatures. Three Fe-Cr-Zr alloys were designed to favor the formation of eutectic microstructures containing Laves and body-centered cubic phases with the aid of thermodynamic calculations. Microstructural characterization was carried out on the alloys in as-processed and aged states using optical microscopy, scanning electron microscopy, energy-dispersive X-ray spectroscopy, and X-ray diffraction. The effect of thermal aging and alloy composition on microstructure has been discussed based on microstructural characterization results. Mechanical properties have been evaluated by means of Vickers microhardness measurements, tensile testing at temperatures up to 973.15 K (700.15 °C), and creep testing at 873.15 K (600.15 °C) and 260 MPa. Alloys close to the eutectic composition show significantly superior strength and creep resistance compared to P92. Finally, however, their low tensile ductility may limit their applications at relatively low temperatures.

  4. Stress Corrosion Cracking of Ni-Fe-Cr Alloys Relevant to Nuclear Power Plants

    NASA Astrophysics Data System (ADS)

    Persaud, Suraj

    Stress corrosion cracking (SCC) of Ni-Fe-Cr alloys and weld metals was investigated in simulated environments representative of high temperature water used in the primary and secondary circuits of nuclear power plants. The mechanism of primary water SCC (PWSCC) was studied in Alloys 600, 690, 800 and Alloy 82 dissimilar metal welds using the internal oxidation model as a guide. Initial experiments were carried out in a 480°C hydrogenated steam environment considered to simulate high temperature reducing primary water. Ni alloys underwent classical internal oxidation intragranularly resulting in the expulsion of the solvent metal, Ni, to the surface. Selective intergranular oxidation of Cr in Alloy 600 resulted in embrittlement, while other alloys were resistant owing to their increased Cr contents. Atom probe tomography was used to determine the short-circuit diffusion path used for Ni expulsion at a sub-nanometer scale, which was concluded to be oxide-metal interfaces. Further exposures of Alloys 600 and 800 were done in 315°C simulated primary water and intergranular oxidation tendency was comparable to 480°C hydrogenated steam. Secondary side work involved SCC experiments and electrochemical measurements, which were done at 315°C in acid sulfate solutions. Alloy 800 C-rings were found to undergo acid sulfate SCC (AcSCC) to a depth of up to 300 microm in 0.55 M sulfate solution at pH 4.3. A focused-ion beam was used to extract a crack tip from a C-ring and high resolution analytical electron microscopy revealed a duplex oxide structure and the presence of sulfur. Electrochemical measurements were taken on Ni alloys to complement crack tip analysis; sulfate was concluded to be the aggressive anion in mixed sulfate and chloride systems. Results from electrochemical measurements and crack tip analysis suggested a slip dissolution-type mechanism to explain AcSCC in Ni alloys.

  5. Letter Report Documenting Progress of Second Generation ATF FeCrAl Alloy Fabrication

    SciTech Connect

    Yamamoto, Y.; Yang, Y.; Field, K. G.; Terrani, K.; Pint, B. A.; Snead, L. L.

    2014-06-10

    Development of the 2nd generation ATF FeCrAl alloy has been initiated, and a candidate alloy was selected for trial tube fabrication through hot-extrusion and gun-drilling processes. Four alloys based on Fe-13Cr-4.5Al-0.15Y in weight percent were newly cast with minor alloying additions of Mo, Si, Nb, and C to promote solid-solution and second-phase precipitate strengthening. The alloy compositions were selected with guidance from computational thermodynamic tools. The lab-scale heats of ~ 600g were arc-melted and drop-cast, homogenized, hot-forged and -rolled, and then annealed producing plate shape samples. An alloy with Mo and Nb additions (C35MN) processed at 800°C exhibits very fine sub-grain structure with the sub-grain size of 1-3μm which exhibited more than 25% better yield and tensile strengths together with decent ductility compared to the other FeCrAl alloys at room temperature. It was found that the Nb addition was key to improving thermal stability of the fine sub-grain structure. Optimally, grains of less than 30 microns are desired, with grains up to and order of magnitude in desired produced through Nb addition. Scale-up effort of the C35MN alloy was made in collaboration with a commercial cast company who has a capability of vacuum induction melting. A 39lb columnar ingot with ~81mm diameter and ~305mm height (with hot-top) was commercially cast, homogenized, hot-extruded, and annealed providing 10mm-diameter bar-shape samples with the fine sub-grain structure. This commercial heat proved consistent with materials produced at ORNL at the lab-scale. Tubes and end caps were machined from the bar sample and provided to another work package for the ATF-1 irradiation campaign in the milestone M3FT-14OR0202251.

  6. Thermal aging modeling and validation on the Mo containing Fe-Cr-Ni alloys

    SciTech Connect

    Yang, Ying; Tan, Lizhen; Busby, Jeremy T.

    2015-04-01

    Thermodynamics of intermetallic phases in Fe-rich Fe-Cr-Ni-Mo alloys is critical knowledge to understand thermal aging effect on the phase stability of Mo-containing austenitic steels, which subsequently facilitates alloy design/improvement and degradation mitigation of these materials for reactor applications. Among the intermetallic phases, Chi (χ), Laves, and Sigma (σ) are often of concern because of their tendency to cause embrittlement of the materials. The focus of this study is thermal stability of the Chi and Laves phases as they were less studied compared to the Sigma phase. Coupled with thermodynamic modeling, thermal stability of intermetallic phases in Mo containing Fe-Cr-Ni alloys was investigated at 1000, 850 and 700 C for different annealing times. The morphologies, compositions and crystal structures of the precipitates of the intermetallic phases were carefully examined by scanning electron microscopy, electron probe microanalysis, X-ray diffraction, and transmission electron microscopy. Three key findings resulted from this study. First, the Chi phase is stable at high temperature, and with decreasing temperature it transforms into the Laves phase that is stable at low temperature. Secondly, Cr, Mo, Ni are soluble in both the Chi and Laves phases, with the solubility of Mo playing a major role in the relative stability of the intermetallic phases. Thirdly, in situ transformation from Chi phase to Laves phase was directly observed, which increased the local strain field, generated dislocations in the intermetallic phases, and altered the precipitate phase orientation relationship with the austenitic matrix. The thermodynamic models that were developed and validated were then applied to evaluating the effect of Mo on the thermal stability of intermetallic phases in type 316 and NF709 stainless steels.

  7. Concertation-Inhomogeneous Hard Magnetic Alloys of the Fe - Cr - Co System with Elevated Content of Cobalt and Boron

    NASA Astrophysics Data System (ADS)

    Shatsov, A. A.; Ryaposov, I. V.; Kozvonin, V. A.

    2017-05-01

    The structure and magnetic properties of a powder alloy based on the Fe - Cr - Co system with elevated content of cobalt and boron are studied. The dependences of the magnetic induction and of the coercivity on the aging temperature are determined experimentally. It is shown that the introduction of boron into the alloy hinders precipitation of σ-phase and makes it possible to raise the cobalt content by 4% as compared to standard alloy 30Kh23K.

  8. Overview of the multifaceted activities towards development and deployment of nuclear-grade FeCrAl Alloys

    SciTech Connect

    Field, Kevin G; Yamamoto, Yukinori; Pint, Bruce A; Terrani, Kurt A

    2016-01-01

    A large effort is underway under the leadership of US DOE Fuel Cycle R&D program to develop advanced FeCrAl alloys as accident tolerant fuel (ATF) cladding to replace Zr-based alloys in light water reactors. The primary motivation is the excellent oxidation resistance of these alloys in high-temperature steam environments right up to their melting point (roughly three orders of magnitude slower oxidation kinetics than zirconium). A multifaceted effort is ongoing to rapidly advance FeCrAl alloys as a mature ATF concept. The activities span the broad spectrum of alloy development, environmental testing (high-temperature high-pressure water and elevated temperature steam), detailed mechanical characterization, material property database development, neutron irradiation, thin tube production, and multiple integral fuel test campaigns. Instead of off-the-shelf commercial alloys that might not prove optimal for the LWR fuel cladding application, a large amount of effort has been placed on the alloy development to identify the most optimum composition and microstructure for this application. The development program is targeting a cladding that offers performance comparable to or better than modern Zr-based alloys under normal operating and off-normal conditions. This paper provides a comprehensive overview of the systematic effort to advance nuclear-grade FeCrAl alloys as an ATF cladding in commercial LWRs.

  9. Yttrium influence on the alumina growth mechanism on an FeCr23Al5 alloy

    NASA Astrophysics Data System (ADS)

    Huntz, A. M.; Abderrazik, G. Ben; Moulin, G.; Young, E. W. A.; De Wit, J. H. W.

    1987-07-01

    The mechanism by which yttrium modifies alumina growth was studied by comparing the behaviour of a high purity FeCr23Al5 alloy, either undoped or Y doped by implantation. By combining several techniques, in particular XPS, nuclear reaction analyses and electrochemical measurements, it is shown that the growth of Al2O3 scales on pure samples is mainly ensured by aluminum short-circuit diffusion. The presence of yttrium promotes the oxygen diffusion along grain boundaries, while retarding Al short-circuit diffusion and increasing Al lattice diffusion. From this growth mechanism with both cationic amd anionic diffusion along different paths, suggestions for the improvement of scale adherence due to yttrium are proposed. The simultaneous study of C- and Y-doped samples indicates that synergetic effects occur.

  10. Processability evaluation of a Mo-containing FeCrAl alloy for seamless thin-wall tube fabrication

    DOE PAGES

    Sun, Zhiqian; Yamamoto, Yukinori

    2017-06-10

    The processability of a Mo-containing FeCrAl alloy (Fe-13Cr-5.2Al-2Mo base, in wt%), developed for accident-tolerant nuclear fuel claddings, was evaluated through a stepwise rolling process at 400 °C under two different inter-pass annealing conditions (i.e., 650 °C for 1 h and at 870 °C for 30 min). The inter-pass annealing at 870 °C easily softened the FeCrAl alloy; however, it led to the formation of coarse grains of ~200 µm. On the other hand, the FeCrAl alloy maintained elongated, deformed grains with the inter-pass annealing at 650 °C, but the annealed samples showed relatively high deformation resistance and strong texture. Importantmore » aspects concerning the processability and microstructural control of FeCrAl alloys, such as deformation inhomogeneity, texture development, and grain coarsening, were discussed. Optimized processing conditions were recommended, based on the results, to achieve desirable microstructures with balanced processability and mechanical properties.« less

  11. Heterogeneous dislocation loop formation near grain boundaries in a neutron-irradiated commercial FeCrAl alloy

    SciTech Connect

    Field, Kevin G.; Briggs, Samuel A.; Hu, Xunxiang; Yamamoto, Yukinori; Howard, Richard H.; Sridharan, Kumar

    2016-11-01

    FeCrAl alloys are an attractive materials class for nuclear power applications due to their increased environmental compatibility over more traditional nuclear materials. Preliminary studies into the radiation tolerance of FeCrAl alloys under accelerated neutron testing between 300-400 °C have shown post-irradiation microstructures containing dislocation loops and Cr-rich ' phase. Although these initial works established the post-irradiation microstructures, little to no focus was applied towards the influence of pre-irradiation microstructures on this response. Here, a well annealed commercial FeCrAl alloy, Alkrothal 720, was neutron irradiated to 1.8 dpa at 382 °C and then the role of random high angle grain boundaries on the spatial distribution and size of dislocation loops, dislocation loops, and black dot damage was analyzed using on-zone scanning transmission electron microscopy. Results showed a clear heterogeneous dislocation loop formation with dislocation loops showing an increased number density and size, black dot damage showing a significant number density decrease, and an increased size of dislocation loops in the vicinity directly adjacent to the grain boundary. Lastly, these results suggest the importance of the pre-irradiation microstructure on the radiation tolerance of FeCrAl alloys.

  12. Heterogeneous dislocation loop formation near grain boundaries in a neutron-irradiated commercial FeCrAl alloy

    DOE PAGES

    Field, Kevin G.; Briggs, Samuel A.; Hu, Xunxiang; ...

    2016-11-01

    FeCrAl alloys are an attractive materials class for nuclear power applications due to their increased environmental compatibility over more traditional nuclear materials. Preliminary studies into the radiation tolerance of FeCrAl alloys under accelerated neutron testing between 300-400 °C have shown post-irradiation microstructures containing dislocation loops and Cr-rich ' phase. Although these initial works established the post-irradiation microstructures, little to no focus was applied towards the influence of pre-irradiation microstructures on this response. Here, a well annealed commercial FeCrAl alloy, Alkrothal 720, was neutron irradiated to 1.8 dpa at 382 °C and then the role of random high angle grain boundariesmore » on the spatial distribution and size of dislocation loops, dislocation loops, and black dot damage was analyzed using on-zone scanning transmission electron microscopy. Results showed a clear heterogeneous dislocation loop formation with dislocation loops showing an increased number density and size, black dot damage showing a significant number density decrease, and an increased size of dislocation loops in the vicinity directly adjacent to the grain boundary. Lastly, these results suggest the importance of the pre-irradiation microstructure on the radiation tolerance of FeCrAl alloys.« less

  13. Heterogeneous dislocation loop formation near grain boundaries in a neutron-irradiated commercial FeCrAl alloy

    NASA Astrophysics Data System (ADS)

    Field, Kevin G.; Briggs, Samuel A.; Hu, Xunxiang; Yamamoto, Yukinori; Howard, Richard H.; Sridharan, Kumar

    2017-01-01

    FeCrAl alloys are an attractive class of materials for nuclear power applications because of their increased environmental compatibility compared with more traditional nuclear materials. Preliminary studies into the radiation tolerance of FeCrAl alloys under accelerated neutron testing between 300 and 400 °C have shown post-irradiation microstructures containing dislocation loops and a Cr-rich α‧ phase. Although these initial studies established the post-irradiation microstructures, there was little to no focus on understanding the influence of pre-irradiation microstructures on this response. In this study, a well-annealed commercial FeCrAl alloy, Alkrothal 720, was neutron irradiated to 1.8 displacements per atom (dpa) at 382 °C and then the effect of random high-angle grain boundaries on the spatial distribution and size of a<100> dislocation loops, a/2<111> dislocation loops, and black dot damage was analyzed using on-zone scanning transmission electron microscopy. Results showed a clear heterogeneous dislocation loop formation with a/2<111> dislocation loops showing an increased number density and size, black dot damage showing a significant number density decrease, and a<100> dislocation loops exhibiting an increased size in the vicinity of the grain boundary. These results suggest the importance of the pre-irradiation microstructure and, specifically, defect sink density spacing to the radiation tolerance of FeCrAl alloys.

  14. Uniform corrosion of FeCrAl alloys in LWR coolant environments

    SciTech Connect

    Terrani, K. A.; Pint, B. A.; Kim, Y. -J.; Unocic, K. A.; Yang, Y.; Silva, C. M.; Meyer, III, H. M.; Rebak, R. B.

    2016-06-29

    The corrosion behavior of commercial and model FeCrAl alloys and type 310 stainless steel was examined by autoclave tests and compared to Zircaloy-4, the reference cladding materials in light water reactors. The corrosion studies were carried out in three distinct water chemistry environments found in pressurized and boiling water reactor primary coolant loop conditions for up to one year. The structure and morphology of the oxides formed on the surface of these alloys was consistent with thermodynamic predictions. Spinel-type oxides were found to be present after hydrogen water chemistry exposures, while the oxygenated water tests resulted in the formation of very thin and protective hematite-type oxides. Unlike the alloys exposed to oxygenated water tests, the alloys tested in hydrogen water chemistry conditions experienced mass loss as a function of time. This mass loss was the result of net sum of mass gain due to parabolic oxidation and mass loss due to dissolution that also exhibits parabolic kinetics. Finally, the maximum thickness loss after one year of LWR water corrosion in the absence of irradiation was ~2 μm, which is inconsequential for a ~300–500 μm thick cladding.

  15. Uniform corrosion of FeCrAl alloys in LWR coolant environments

    DOE PAGES

    Terrani, K. A.; Pint, B. A.; Kim, Y. -J.; ...

    2016-06-29

    The corrosion behavior of commercial and model FeCrAl alloys and type 310 stainless steel was examined by autoclave tests and compared to Zircaloy-4, the reference cladding materials in light water reactors. The corrosion studies were carried out in three distinct water chemistry environments found in pressurized and boiling water reactor primary coolant loop conditions for up to one year. The structure and morphology of the oxides formed on the surface of these alloys was consistent with thermodynamic predictions. Spinel-type oxides were found to be present after hydrogen water chemistry exposures, while the oxygenated water tests resulted in the formation ofmore » very thin and protective hematite-type oxides. Unlike the alloys exposed to oxygenated water tests, the alloys tested in hydrogen water chemistry conditions experienced mass loss as a function of time. This mass loss was the result of net sum of mass gain due to parabolic oxidation and mass loss due to dissolution that also exhibits parabolic kinetics. Finally, the maximum thickness loss after one year of LWR water corrosion in the absence of irradiation was ~2 μm, which is inconsequential for a ~300–500 μm thick cladding.« less

  16. Uniform corrosion of FeCrAl alloys in LWR coolant environments

    SciTech Connect

    Terrani, K. A.; Pint, B. A.; Kim, Y. -J.; Unocic, K. A.; Yang, Y.; Silva, C. M.; Meyer, III, H. M.; Rebak, R. B.

    2016-06-29

    The corrosion behavior of commercial and model FeCrAl alloys and type 310 stainless steel was examined by autoclave tests and compared to Zircaloy-4, the reference cladding materials in light water reactors. The corrosion studies were carried out in three distinct water chemistry environments found in pressurized and boiling water reactor primary coolant loop conditions for up to one year. The structure and morphology of the oxides formed on the surface of these alloys was consistent with thermodynamic predictions. Spinel-type oxides were found to be present after hydrogen water chemistry exposures, while the oxygenated water tests resulted in the formation of very thin and protective hematite-type oxides. Unlike the alloys exposed to oxygenated water tests, the alloys tested in hydrogen water chemistry conditions experienced mass loss as a function of time. This mass loss was the result of net sum of mass gain due to parabolic oxidation and mass loss due to dissolution that also exhibits parabolic kinetics. Finally, the maximum thickness loss after one year of LWR water corrosion in the absence of irradiation was ~2 μm, which is inconsequential for a ~300–500 μm thick cladding.

  17. Uniform corrosion of FeCrAl alloys in LWR coolant environments

    NASA Astrophysics Data System (ADS)

    Terrani, K. A.; Pint, B. A.; Kim, Y.-J.; Unocic, K. A.; Yang, Y.; Silva, C. M.; Meyer, H. M.; Rebak, R. B.

    2016-10-01

    The corrosion behavior of commercial and model FeCrAl alloys and type 310 stainless steel was examined by autoclave tests and compared to Zircaloy-4, the reference cladding materials in light water reactors. The corrosion studies were carried out in three distinct water chemistry environments found in pressurized and boiling water reactor primary coolant loop conditions for up to one year. The structure and morphology of the oxides formed on the surface of these alloys was consistent with thermodynamic predictions. Spinel-type oxides were found to be present after hydrogen water chemistry exposures, while the oxygenated water tests resulted in the formation of very thin and protective hematite-type oxides. Unlike the alloys exposed to oxygenated water tests, the alloys tested in hydrogen water chemistry conditions experienced mass loss as a function of time. This mass loss was the result of net sum of mass gain due to parabolic oxidation and mass loss due to dissolution that also exhibits parabolic kinetics. The maximum thickness loss after one year of LWR water corrosion in the absence of irradiation was ∼2 μm, which is inconsequential for a ∼300-500 μm thick cladding.

  18. Point defect properties of ternary fcc Fe-Cr-Ni alloys

    NASA Astrophysics Data System (ADS)

    Wróbel, J. S.; Nguyen-Manh, D.; Dudarev, S. L.; Kurzydłowski, K. J.

    2017-02-01

    The properties of point defects in Fe-Cr-Ni alloys are investigated, using density functional theory (DFT), for two alloy compositions, Fe50Cr25Ni25 and Fe55Cr15Ni30, assuming various degrees of short-range order. DFT-based Monte Carlo simulations are applied to explore short-range order parameters and generate representative structures of alloys. Chemical potentials for the relevant structures are estimated from the minimum of the substitutional energy at representative atoms sites. Vacancies and <1 0 0> dumbbells are introduced in the Fe2CrNi intermetallic phase as well as in two Fe55Cr15Ni30 alloy structures: the disordered and short range-ordered structures, generated using Monte Carlo simulations at 2000 K and 300 K, respectively. Formation energies and relaxation volumes of defects as well as changes of magnetic moments caused by the presence of defects are investigated as functions of the local environment of a defect.

  19. Rapid Solidification Behavior of Fe-Cr-Mn-Mo-Si-C Alloys

    NASA Astrophysics Data System (ADS)

    Ranganathan, Sathees; Makaya, Advenit; Fredriksson, Hasse; Savage, Steven

    2007-12-01

    The rapid solidification behavior of alloys in the Fe-Cr-Mn-Mo-Si-C system was investigated for different compositions and cooling rates. The C content was varied and alloying additions of Mo and B were studied with respect to their effect on the microstructure. The alloys were cast as either melt-spun ribbons or as 1-mm-thick plates after levitation or as rods 2 to 4 mm in diameter by injection into copper molds. A homogeneous single-phase structure was obtained for the alloy of composition 72.8Fe-8Cr-6Mn-5Si-5Mo-3.2C (wt pct), for a sample diameter of 2.85 mm, at a cooling rate of ≈1100 K/s. The single-phase structure was identified as a metastable solid solution, exhibiting the characteristics of the ɛ phase. Upon reheating, decomposition of the single-phase structure into fine bainite plates and secondary carbides was observed between 600 °C and 700 °C. The annealed structure obtained showed high hardness values (>850 HV).

  20. Effects of Cr and Ni on interdiffusion and reaction between U and Fe-Cr-Ni alloys

    NASA Astrophysics Data System (ADS)

    Huang, K.; Park, Y.; Zhou, L.; Coffey, K. R.; Sohn, Y. H.; Sencer, B. H.; Kennedy, J. R.

    2014-08-01

    Metallic U-alloy fuel cladded in steel has been examined for high temperature fast reactor technology wherein the fuel cladding chemical interaction is a challenge that requires a fundamental and quantitative understanding. In order to study the fundamental diffusional interactions between U with Fe and the alloying effect of Cr and Ni, solid-to-solid diffusion couples were assembled between pure U and Fe, Fe-15 wt.%Cr or Fe-15 wt.%Cr-15 wt.%Ni alloy, and annealed at high temperature ranging from 580 to 700 °C. The microstructures and concentration profiles that developed from the diffusion anneal were examined by scanning electron microscopy, and X-ray energy dispersive spectroscopy (XEDS), respectively. Thick U6Fe and thin UFe2 phases were observed to develop with solubilities: up to 2.5 at.% Ni in U6(Fe,Ni), up to 20 at.%Cr in U(Fe, Cr)2, and up to 7 at.%Cr and 14 at.% Ni in U(Fe, Cr, Ni)2. The interdiffusion and reactions in the U vs. Fe and U vs. Fe-Cr-Ni exhibited a similar temperature dependence, while the U vs. Fe-Cr diffusion couples, without the presence of Ni, yielded greater activation energy for the growth of intermetallic phases - lower growth rate at lower temperature but higher growth rate at higher temperature.

  1. Fine structure of Fe-Co-Ga and Fe-Cr-Ga alloys with low Ga content

    SciTech Connect

    Kleinerman, Nadezhda M. Serikov, Vadim V. Vershinin, Aleksandr V. Mushnikov, Nikolai V. Stashkova, Liudmila A.

    2014-10-27

    Investigation of Ga influence on the structure of Fe-Cr and Fe-Co alloys was performed with the use of {sup 57}Fe Mössbauer spectroscopy and X-ray diffraction methods. In the alloys of the Fe-Cr system, doping with Ga handicaps the decomposition of solid solutions, observed in the binary alloys, and increases its stability. In the alloys with Co, Ga also favors the uniformity of solid solutions. The analysis of Mössbauer experiments gives some grounds to conclude that if, owing to liquation, clusterization, or initial stages of phase separation, there exist regions enriched in iron, some amount of Ga atoms prefer to enter the nearest surroundings of iron atoms, thus forming binary Fe-Ga regions (or phases)

  2. Effects of composition and heat treatments on the strength and ductility of Fe-Cr-Co alloys

    SciTech Connect

    Kubarych, K.G.

    1980-06-01

    The relationship between the microstructure and mechanical properties of spinodally decomposed Fe-Cr-Co ductile permanent magnet alloys was investigated using transmission electron microscopy, electron diffraction, tensile testing, and Charpy impact testing. Isothermal aging and step aging of four alloys (Fe-28 wt % Cr-15 wt % Co, Fe-23 wt % Cr-15-wt % Co-5 wt % V, Fe-23 wt % Cr-15 wt % Co-3 wt % V-2 wt % Ti, and Fe-31 wt % Cr-23 % Co) resulted in decomposition into two phases, an Fe-Co rich (..cap alpha../sub 1/) phase and a Cr rich (..cap alpha../sub 2/) phase. The microstructural features of the decomposition products were consistent with those expected from a spinodal reaction and agree with the reported work on the Fe-Cr-Co system. An Fe-23 wt % Cr-15 wt % Co-5 wt % V alloy was found to have, among the four alloys, the best combinations of strength and ductility.

  3. Swelling of solute-modified Fe-Cr-Mn alloys in FFTF (Fast Flux Test Facility)-MOTA

    SciTech Connect

    Garner, F.A.

    1986-10-01

    Density change data continue to be accumulated on solute-modified and commercial Fe-Cr-Mn alloys irradiated at 520/sup 0/C and 50 dpa. The tendency toward saturation of density change observed in the simple ternary alloys in the annealed condition is accentuated by cold-working and solute addition. Irradiation at 420/sup 0/C appears to further accelerate the tendency toward saturation.

  4. Transient oxidation in Fe-Cr-Ni alloys: A Raman-scattering study

    SciTech Connect

    Renusch, D.; Veal, B.; Natesan, K.; Grimsditch, M.

    1996-12-01

    Using Raman scattering the authors have investigated the oxidation, in air, of the Fe-Cr-Ni stainless steels Fe-25Cr-20Ni, Fe-25Cr-20Ni-3Zr, and Fe-24Cr-3Zr (wt.%) as a function of temperature in the range 300 to 1000{degrees}C The Raman technique is very sensitive to, and provides a clear identification of the oxides Fe{sub 2}O{sub 3} and Cr{sub 2}O{sub 3}. However, the technique is insensitive to NiO, FeO, and does not give a clear identification of spinels. The Fe-Cr-Ni alloys form chromia scales at temperatures greater than {approximately}800{degrees}C. At lower oxidation temperatures, transient phases are observed. With a 1-h heat treatment at 300{degrees}C, the authors observe the formation of an unidentified scale; they speculate that it is either amorphous or consists of disordered spinel(s). Near 400{degrees}C they begin to observe hematite (Fe{sub 2}O{sub 3}). The intensity of the Fe{sub 2}O{sub 3} signal increases with temperature to {approximately}600{degrees}C and then decreases, being largely replaced by the signal from Cr{sub 2}O{sub 3}. The thickness of the Cr{sub 2}O{sub 3} scale increases with temperature up to {approximately}1000{degrees}C above which spallation becomes apparent. Spinel phases also apparently persist in the scale to 1000{degrees}C.

  5. Spin-driven ordering of Cr in the equiatomic high entropy alloy NiFeCrCo

    NASA Astrophysics Data System (ADS)

    Niu, C.; Zaddach, A. J.; Oni, A. A.; Sang, X.; Hurt, J. W.; LeBeau, J. M.; Koch, C. C.; Irving, D. L.

    2015-04-01

    Spin-driven ordering of Cr in an equiatomic fcc NiFeCrCo high entropy alloy (HEA) was predicted by first-principles calculations. Ordering of Cr is driven by the reduction in energy realized by surrounding anti-ferromagnetic Cr with ferromagnetic Ni, Fe, and Co in an alloyed L12 structure. The fully Cr-ordered alloyed L12 phase was predicted to have a magnetic moment that is 36% of that for the magnetically frustrated random solid solution. Three samples were synthesized by milling or casting/annealing. The cast/annealed sample was found to have a low temperature magnetic moment that is 44% of the moment in the milled sample, which is consistent with theoretical predictions for ordering. Scanning transmission electron microscopy measurements were performed and the presence of ordered nano-domains in cast/annealed samples throughout the equiatomic NiFeCrCo HEA was identified.

  6. Spin-driven ordering of Cr in the equiatomic high entropy alloy NiFeCrCo

    SciTech Connect

    Niu, C.; Zaddach, A. J.; Oni, A. A.; Sang, X.; LeBeau, J. M.; Koch, C. C.; Irving, D. L.; Hurt, J. W.

    2015-04-20

    Spin-driven ordering of Cr in an equiatomic fcc NiFeCrCo high entropy alloy (HEA) was predicted by first-principles calculations. Ordering of Cr is driven by the reduction in energy realized by surrounding anti-ferromagnetic Cr with ferromagnetic Ni, Fe, and Co in an alloyed L1{sub 2} structure. The fully Cr-ordered alloyed L1{sub 2} phase was predicted to have a magnetic moment that is 36% of that for the magnetically frustrated random solid solution. Three samples were synthesized by milling or casting/annealing. The cast/annealed sample was found to have a low temperature magnetic moment that is 44% of the moment in the milled sample, which is consistent with theoretical predictions for ordering. Scanning transmission electron microscopy measurements were performed and the presence of ordered nano-domains in cast/annealed samples throughout the equiatomic NiFeCrCo HEA was identified.

  7. Electronic properties of excess Cr at Fe site in FeCr{sub 0.02}Se alloy

    SciTech Connect

    Kumar, Sandeep Singh, Prabhakar P.

    2015-06-24

    We have studied the effect of substitution of transition-metal chromium (Cr) in excess on Fe sub-lattice in the electronic structure of iron-selenide alloys, FeCr{sub 0.02}Se. In our calculations, we used Korringa-Kohn-Rostoker coherent potential approximation method in the atomic sphere approximation (KKR-ASA-CPA). We obtained different band structure of this alloy with respect to the parent FeSe and this may be reason of changing their superconducting properties. We did unpolarized calculations for FeCr{sub 0.02}Se alloy in terms of density of states (DOS) and Fermi surfaces. The local density approximation (LDA) is used in terms of exchange correlation potential.

  8. Electronic properties of excess Cr at Fe site in FeCr0.02Se alloy

    NASA Astrophysics Data System (ADS)

    Kumar, Sandeep; Singh, Prabhakar P.

    2015-06-01

    We have studied the effect of substitution of transition-metal chromium (Cr) in excess on Fe sub-lattice in the electronic structure of iron-selenide alloys, FeCr0.02Se. In our calculations, we used Korringa-Kohn-Rostoker coherent potential approximation method in the atomic sphere approximation (KKR-ASA-CPA). We obtained different band structure of this alloy with respect to the parent FeSe and this may be reason of changing their superconducting properties. We did unpolarized calculations for FeCr0.02Se alloy in terms of density of states (DOS) and Fermi surfaces. The local density approximation (LDA) is used in terms of exchange correlation potential.

  9. Cyclic Corrosion and Chlorination of an FeCrAl Alloy in the Presence of KCl

    SciTech Connect

    Israelsson, Niklas; Unocic, Kinga A.; Hellström, K.; Svensson, J-E; Johansson, L-G

    2015-05-30

    The KCl-induced corrosion of the FeCrAl alloy Kanthal® APMT in an O2 + N2 + H2O environment was studied at 600 °C. The samples were pre-oxidized prior to exposure in order to investigate the protective nature of alumina scales in the present environment. The microstructure and composition of the corroded surface was investigated in detail. Corrosion started at flaws in the pre-formed α-alumina scales, i.e. α-alumina was protective in itself. Consequently, KCl-induced corrosion started locally and, subsequently, spread laterally. An electrochemical mechanism is proposed here by which a transition metal chloride forms in the alloy and K2CrO4 forms at the scale/gas interface. Scale de-cohesion is attributed to the formation of a sub-scale transition metal chloride.

  10. The helium effect at grain boundaries in Fe-Cr alloys: A first-principles study

    NASA Astrophysics Data System (ADS)

    Zemła, M. R.; Wróbel, J. S.; Wejrzanowski, T.; Nguyen-Manh, D.; Kurzydłowski, K. J.

    2017-02-01

    Helium is produced in the structural materials in nuclear power plants by nuclear transmutation following neutron irradiation. Since the solubility of helium in all metals is extremely low, helium tends to be trapped at defects such as vacancies, dislocations and grain boundaries, which cause material embrittlement. Density functional theory (DFT) calculations were performed in order to investigate the helium effect at grain boundaries (GBs) in iron-chromium alloys. Both cohesive energy and magnetic properties at symmetric Σ3(1 1 1) and Σ5(2 1 0) tilt Fe GBs are studied in the presence of Cr and He atoms. It is found that the presence of Cr atoms increases cohesive energy, at different He concentrations, and strongly influences magnetic properties at the GBs. The effect of the segregation energy of helium atom as a function of the different positions of Cr atoms located inside/outside a GB has been considered. Results of the present first-principles study enable one to clarify the role of Cr in understanding the helium effect in Fe-Cr-based alloys.

  11. Microstructure and abrasive wear properties of Fe-Cr-C hardfacing alloy cladding manufactured by Gas Tungsten Arc Welding (GTAW)

    NASA Astrophysics Data System (ADS)

    Chen, Jie-Hao; Hsieh, Chih-Chun; Hua, Pei-Shing; Chang, Chia-Ming; Lin, Chi-Ming; Wu, Paxon Ti-Yuan; Wu, Weite

    2013-01-01

    A series of Fe-Cr-C hardfacing alloys is deposited by gas tungsten arc welding and subjected to abrasive wear testing. Pure Fe with various amounts of CrC (Cr:C=4:1) powders are mixed as the fillers and used to deposit hardfacing alloys on low carbon steel. Depending on the various CrC additions to the alloy fillers, the claddings mainly contain hypoeutectic, near eutectic, or hypereutectic microstructures of austenite γ-Fe phase and (Cr,Fe)7C3 carbides on hardfacing alloys, respectively. When 30% CrC is added to the filler, the finest microstructure is achieved, which corresponds to the γ-Fe+(Cr,Fe)7C3 eutectic structure. With the addition of 35% and 40% CrC to the fillers, the results show that the cladding consists of the massive primary (Cr,Fe)7C3 as the reinforcing phase and interdendritic γ-Fe+(Cr,Fe)7C3 eutectics as the matrix. The (Cr,Fe)7C3 carbide-reinforced claddings have high hardness and excellent wear resistance under abrasive wear test conditions. Concerning the abrasive wear feature observable on the worn surface, the formation and fraction of massive primary (Cr,Fe)7C3 carbides predominates the wear resistance of hardfacing alloys. Abrasive particles result in continuous plastic grooves when the cladding has primary γ-Fe phase in a hypoeutectic structure.

  12. Influence of nanovoids on α-α' phase separation in FeCrAl oxide dispersion strengthened alloy

    SciTech Connect

    Capdevila, Carlos; Aranda, M. M.; Rememnteria, R.; Dominquez-Reyes, R.; Uriones-Garrote, E.; Miller, Michael K.

    2015-08-10

    The presence of nanovoids in the vicinity of oxide particles in FeCrAl oxide dispersion strengthened (ODS) alloy has been identified. These nanovoids are inherent to the manufacturing route and remain quite resistant during heat treatments. Positron annihilation spectroscopy (PAS) experiments demonstrate that these nanovoids trap Cr inside thereby reducing the Cr-content in the matrix. In conclusion, this might lead to a delay in the α–α' phase separation process as observed by atom probe tomography (APT).

  13. Study of the structural, electronic and magnetic properties of ScFeCrT (T=Si, Ge) Heusler alloys by first principles approach

    NASA Astrophysics Data System (ADS)

    Rasool, Muhammad Nasir; Hussain, Altaf; Javed, Athar; Khan, Muhammad Azhar

    2017-03-01

    Spin polarized structural, electronic, magnetic and bonding properties of ScFeCrT (T=Si, Ge) Heusler alloys are studied by employing density functional theory. The total energy calculation (for a static lattice) shows that both alloys are structurally stable in ferromagnetic phase with compressibility CScFeCrSi>CScFeCrGe. The electronic and band structure analysis show that the ScFeCrT alloys exhibit half-metallic ferromagnetic (HMF) behaviour for spin ↑ channel while semiconducting behaviour in spin ↓ channel. Both alloys exhibit total magnetic moment, MTotal=3.0 μB/cell obeying the Slater Pauling rule, MSPR=(Nv -18)μB. For ScFeCrSi and ScFeCrGe alloys, the charge density and interatomic bonding character show highly covalent and polar covalent character, respectively. For both alloys, 100% spin polarization (for spin ↑ state) is expected which is an indication of their suitability for applications in spintronic devices.

  14. The BCC/B2 morphologies in AlxNiCoFeCr high-entropy alloys

    DOE PAGES

    Ma, Yue; Jiang, Beibei; Li, Chunling; ...

    2017-02-15

    Here, the present work primarily investigates the morphological evolution of the body-centered-cubic (BCC)/B2 phases in AlxNiCoFeCr high-entropy alloys (HEAs) with increasing Al content. It is found that the BCC/B2 coherent morphology is closely related to the lattice misfit between these two phases, which is sensitive to Al. There are two types of microscopic BCC/B2 morphologies in this HEA series: one is the weave-like morphology induced by the spinodal decomposition, and the other is the microstructure of a spherical disordered BCC precipitation on the ordered B2 matrix that appears in HEAs with a much higher Al content. The mechanical properties, includingmore » the compressive yielding strength and microhardness of the AlxNiCoFeCr HEAs, are also discussed in light of the concept of the valence electron concentration (VEC).« less

  15. Preliminary Results on FeCrAl Alloys in the As-received and Welded State Designed to Have Enhanced Weldability and Radiation Tolerance

    SciTech Connect

    Field, Kevin G.; Gussev, Maxim N.; Hu, Xunxiang; Yamamoto, Yukinori

    2015-09-30

    The present report summarizes and discusses the recent results on developing a modern, nuclear grade FeCrAl alloy designed to have enhanced radiation tolerance and weldability. The alloys used for these investigations are modern FeCrAl alloys based on a Fe-13Cr-5Al-2Mo-0.2Si-0.05Y alloy (in wt.%, designated C35M). Development efforts have focused on assessing the influence of chemistry and microstructure on the fabricability and performance of these newly developed alloys. Specific focus was made to assess the weldability, thermal stability, and radiation tolerance.

  16. The role of Zr and Nb in oxidation/sulfidation behavior of Fe-Cr-Ni alloys

    SciTech Connect

    Natesan, K. ); Baxter, D.J. INCO Alloy Ltd., Hereford, England )

    1990-11-01

    05Structural Fe-Cr-Ni alloys may undergo rapid degradation at elevated temperatures unless protective surface oxide scales are formed and maintained. The ability of alloys to resist rapid degradation strongly depends on their Cr content and the chemistry of the exposure environment. Normally, 20 wt % Cr is required for service at temperatures up to 1000{degree}C; the presence of sulfur, however, inhibits formation of a protective surface oxide scale. The oxidation and sulfidation behavior of Fe-Cr-Ni alloys is examined over a wide temperature range (650 to 1000{degree}C), with particular emphasis on the effects of alloy Cr content and the radiation of reactive elements such as Nb and Zr. Both Nb and Zr are shown to promote protective oxidation behavior on the 12 wt % Cr alloy in oxidizing environments and to suppress sulfidation in mixed oxygen/sulfur environments. Additions of Nb and Zr at 3 wt % level resulted in stabilization of Cr{sub 2}O{sub 3} scale and led to a barrier layer of Nb- or Zr-rich oxide at the scale/metal interface, which acted to minimize the transport of base metal cations across the scale. Oxide scales were preformed in sulfur-free environments and subsequently exposed to oxygen/sulfur mixed-gas atmospheres. Preformed scales were found to delay the onset of breakaway corrosion. Corrosions test results obtained under isothermal and thermal cycling conditions are presented. 58 refs., 55 figs., 8 tabs.

  17. Report on fundamental modeling of irradiation-induced swelling and creep in FeCrAl alloys

    SciTech Connect

    Kohnert, Aaron A.; Dasgupta, Dwaipayan; Wirth, Brian; Linton, Kory D.

    2016-09-23

    In order to improve the accident tolerance of light water reactor (LWR) fuel, alternative cladding materials have been proposed to replace zirconium (Zr)-based alloys. Of these materials, there is a particular focus on iron-chromium-aluminum (FeCrAl) alloys due to much slower oxidation kinetics in high-temperature steam than Zr-alloys. This should decrease the energy release due to oxidation and allow the cladding to remain integral longer in the presence of high temperature steam, making accident mitigation more likely. As a continuation of the development for these alloys, the material response must be demonstrated to provide suitable radiation stability, in order to ensure that there will not be significant dimensional changes (e.g., swelling), as well as quantifying the radiation hardening and radiation creep behavior. In this report, we describe the use of cluster dynamics modeling to evaluate the defect physics and damage accumulation behavior of FeCrAl alloys subjected to neutron irradiation, with a particular focus on irradiation-induced swelling and defect fluxes to dislocations that are required to model irradiation creep behavior.

  18. High strength ferritic alloy

    DOEpatents

    Hagel, William C.; Smidt, Frederick A.; Korenko, Michael K.

    1977-01-01

    A high-strength ferritic alloy useful for fast reactor duct and cladding applications where an iron base contains from about 9% to about 13% by weight chromium, from about 4% to about 8% by weight molybdenum, from about 0.2% to about 0.8% by weight niobium, from about 0.1% to about 0.3% by weight vanadium, from about 0.2% to about 0.8% by weight silicon, from about 0.2% to about 0.8% by weight manganese, a maximum of about 0.05% by weight nitrogen, a maximum of about 0.02% by weight sulfur, a maximum of about 0.02% by weight phosphorous, and from about 0.04% to about 0.12% by weight carbon.

  19. Changes in cluster magnetism and suppression of local superconductivity in amorphous FeCrB alloy irradiated by Ar+ ions

    NASA Astrophysics Data System (ADS)

    Okunev, V. D.; Samoilenko, Z. A.; Szymczak, H.; Szewczyk, A.; Szymczak, R.; Lewandowski, S. J.; Aleshkevych, P.; Malinowski, A.; Gierłowski, P.; Więckowski, J.; Wolny-Marszałek, M.; Jeżabek, M.; Varyukhin, V. N.; Antoshina, I. A.

    2016-02-01

    We show that сluster magnetism in ferromagnetic amorphous Fe67Cr18B15 alloy is related to the presence of large, D=150-250 Å, α-(Fe Cr) clusters responsible for basic changes in cluster magnetism, small, D=30-100 Å, α-(Fe, Cr) and Fe3B clusters and subcluster atomic α-(Fe, Cr, B) groupings, D=10-20 Å, in disordered intercluster medium. For initial sample and irradiated one (Φ=1.5×1018 ions/cm2) superconductivity exists in the cluster shells of metallic α-(Fe, Cr) phase where ferromagnetism of iron is counterbalanced by antiferromagnetism of chromium. At Φ=3×1018 ions/cm2, the internal stresses intensify and the process of iron and chromium phase separation, favorable for mesoscopic superconductivity, changes for inverse one promoting more homogeneous distribution of iron and chromium in the clusters as well as gigantic (twice as much) increase in density of the samples. As a result, in the cluster shells ferromagnetism is restored leading to the increase in magnetization of the sample and suppression of local superconductivity. For initial samples, the temperature dependence of resistivity ρ(T) T2 is determined by the electron scattering on quantum defects. In strongly inhomogeneous samples, after irradiation by fluence Φ=1.5×1018 ions/cm2, the transition to a dependence ρ(T) T1/2 is caused by the effects of weak localization. In more homogeneous samples, at Φ=3×1018 ions/cm2, a return to the dependence ρ(T) T2 is observed.

  20. Fabrication of Fe-Cr-Mo powder metallurgy steel via a mechanical-alloying process

    NASA Astrophysics Data System (ADS)

    Park, Jooyoung; Jeong, Gowoon; Kang, Singon; Lee, Seok-Jae; Choi, Hyunjoo

    2015-11-01

    In this study, we employed a mechanical-alloying process to manufacture low-alloy CrL and CrM steel powders that have similar specifications to their water-atomized counterparts. X-ray diffraction showed that Mo and Cr are alloyed in Fe after four cycles of planetary milling for 1 h at 150 RPM with 15-min pauses between the cycles (designated as P2C4 process). Furthermore, the measured powder size was found to be similar to that of the water-atomized counterparts according to both scanning electron microscope images and laser particle size analysis. The samples were sintered at 1120 °C, after which the P2C4-milled CrL showed similar hardness to that of water-atomized CrL, whereas the P2C4-milled CrM showed about 45% lower hardness than that of its water-atomized counterpart. Water-atomized CrM consists of a well-developed lathtype microstructure (bainite or martensite), while a higher fraction of polygonal ferrite is observed in P2C4-milled CrM. This phase difference causes the reduction of hardness in the P2C4-milled CrM, implying that the phase transformation behavior of specimens produced via powder metallurgy is influenced by the powder fabrication method.

  1. Effect of thermal cycling on the microstructure of a directionally solidified Fe, Cr, Al-TaC eutectic alloy

    NASA Technical Reports Server (NTRS)

    Harf, F. H.; Tewari, S. N.

    1977-01-01

    Cylindrical bars (1.2 cm diameter) of Fe-13.6Cr-3.7Al-9TaC (wt %) eutectic alloy were directionally solidified in a modified Bridgman type furnace at 1 cm/h. The alloy microstructure consisted of aligned TaC fibers imbedded in a bcc Fe-Cr-Al matrix. Specimens of the alloy were thermally cycled from 1100 to 425 C in a burner rig. The effects of 1800 thermal cycles on the microstructure was examined by scanning electron microscopy, revealing a zig-zag shape of TaC fibers aligned parallel to the growth direction. The mechanism of carbide solution and reprecipitation on the (111) easy growth planes, suggested previously to account for the development of irregular serrations in Co-Cr-Ni matrix alloys, is believed to be responsible for these zig-zag surfaces.

  2. Two-body, dry abrasive wear of Fe/Cr/C experimental alloys - relationship between microstructure and mechanical properties

    SciTech Connect

    Kwok, C.K.S.

    1982-01-01

    A systematic study of abrasive wear resistance of Fe/Cr/Mn based alloys has been carried out using a two body pin-on-disc wear machine. Abrasives used were silicon carbide, alumina and quartz. The objective of this study was to evaluate the abrasive wear resistance and to investigate the relationships between microstructure, mechanical properties, and abrasive wear resistance for these experimental alloys. Several commercial alloys were also tested to provide a basis for comparison. The goal of this study was to develop information so as to improve wear resistance of these experimental alloys by means of thermal treatments. Grain-refinement by double heat treatment was carried out in this research.

  3. The complex action of major solutes on radiation induced swelling of Fe-Cr-Ni austenitic alloys

    SciTech Connect

    Garner, F.A. ); Lauritzen, T. ); Mitchell, M.A. )

    1992-06-01

    The radiation-induced swelling of simple Fe-Cr-Ni austenitic alloys is sensitive to solute additions. It is shown in this paper that three of the most common solute elements (P,Si,Mo) exert a very complex and often non-monotonic influence on swelling with increasing solute level. The complexity of this influence and its dependence on other variables appears to be the result of a closely balanced competition between two or more roles played by each solute in its interaction with both vacancies and interstitials. This competition yields a variety of different swelling behaviors in response to changes in solute or solvent composition, displacement rate, and irradiation temperature.

  4. Effects of Cr and Ni on Interdiffusion and Reaction between U and Fe-Cr-Ni Alloys

    SciTech Connect

    K. Huang; Y. Park; L. Zhou; K.R. Coffey; Y.H. Sohn; B.H. Sencer; J. R. Kennedy

    2014-08-01

    Metallic U-alloy fuel cladded in steel has been examined for high temperature fast reactor technology wherein the fuel cladding chemical interaction is a challenge that requires a fundamental and quantitative understanding. In order to study the fundamental diffusional interactions between U with Fe and the alloying effect of Cr and Ni, solid-to-solid diffusion couples were assembled between pure U and Fe, Fe–15 wt.%Cr or Fe–15 wt.%Cr–15 wt.%Ni alloy, and annealed at high temperature ranging from 580 to 700 °C. The microstructures and concentration profiles that developed from the diffusion anneal were examined by scanning electron microscopy, and X-ray energy dispersive spectroscopy (XEDS), respectively. Thick U6Fe and thin UFe2 phases were observed to develop with solubilities: up to 2.5 at.% Ni in U6(Fe,Ni), up to 20 at.%Cr in U(Fe, Cr)2, and up to 7 at.%Cr and 14 at.% Ni in U(Fe, Cr, Ni)2. The interdiffusion and reactions in the U vs. Fe and U vs. Fe–Cr–Ni exhibited a similar temperature dependence, while the U vs. Fe–Cr diffusion couples, without the presence of Ni, yielded greater activation energy for the growth of intermetallic phases – lower growth rate at lower temperature but higher growth rate at higher temperature.

  5. A defect density-based constitutive crystal plasticity framework for modeling the plastic deformation of Fe-Cr-Al cladding alloys subsequent to irradiation

    SciTech Connect

    Patra, Anirban; Wen, Wei; Martinez Saez, Enrique; Tome, Carlos

    2016-02-05

    It is essential to understand the deformation behavior of these Fe-Cr-Al alloys, in order to be able to develop models for predicting their mechanical response under varied loading conditions. Interaction of dislocations with the radiation-induced defects governs the crystallographic deformation mechanisms. A crystal plasticity framework is employed to model these mechanisms in Fe-Cr-Al alloys. This work builds on a previously developed defect density-based crystal plasticity model for bcc metals and alloys, with necessary modifications made to account for the defect substructure observed in Fe-Cr-Al alloys. The model is implemented in a Visco-Plastic Self Consistent (VPSC) framework, to predict the mechanical behavior under quasi-static loading.

  6. Role of Chemical Driving Force in Martensitic Transformations of High-Purity Fe-Cr-Ni Alloys

    NASA Astrophysics Data System (ADS)

    Behjati, P.; Najafizadeh, A.

    2011-12-01

    The main objective of the present work is to point out the respective roles of chemical driving force and stacking fault energy (SFE) in the occurrence of martensitic transformations in high-purity Fe-Cr-Ni alloys. For this purpose, the transmission electron microscope (TEM), X-ray diffractometer, thermal differential microanalyzer (TDA), and tension test were employed to report M s temperatures, austenite stacking fault energies, and driving forces for the concerned alloys. It was observed that the martensitic transformations in the studied alloys occur through the γ → ɛ → α' steps. As a remarkable result, it was shown that a low SFE, if necessary to ɛ-phase nucleation, is not a sufficient condition for nucleation of α' phase. In fact, the formation of stable α' nuclei from α' embryos occur if the required chemical driving force is provided. Also, an equation was proposed for the kinetics of spontaneous martensitic transformation as a function of driving force.

  7. Study of the Reactive-element Effect in Oxidation of Fe-cr Alloys Using Transverse Section Analytical Electron Microscopy

    NASA Technical Reports Server (NTRS)

    King, W. E.; Ethridge, E. C.

    1985-01-01

    The role of trace additions of reactive elements like Y, Ce, Th, or Hf to Cr bearing alloys was studied by applying a new developed technique of transverse section analytical electron microscopy. This reactive-element effect improves the high temperature oxidation resistance of alloys by strongly reducing the high temperature oxidation rate and enhancing the adhesion of the oxide scale, however, the mechanisms for this important effect remain largely unknown. It is indicated that the presence of yttrium affects the oxidation of Fe-Cr-Y alloys in at least two ways. The reactive element alters the growth mechanism of the oxide scale as evidenced by the marked influence of the reactive element on the oxide scale microstructure. The present results also suggest that reactive-element intermetallic compounds, which internally oxidize in the metal during oxidation, act as sinks for excess vacancies thus inhibiting vacancy condensation at the scale-metal interface and possibly enhancing scale adhesion.

  8. Embedded atom computer simulation of lattice distortion and dislocation core structure and mobility in Fe-Cr alloys

    SciTech Connect

    Farkas, D.; Schon, C.G.; Lima, M.S.F. de; Goldenstein, H.

    1996-01-01

    The atomistic structure of dislocation cores of <111> screw dislocations in disordered Fe-Cr b.c.c. alloys was simulated using embedded atom method potentials and molecular statics computer simulation. The mixed Fe-Cr interatomic potentials used were derived by fitting to the thermodynamic data of the disordered system and the measured lattice parameter changes of Fe upon Cr additions. The potentials predict phase separation as the most stable configuration for the central region of the phase diagram. The next most stable situation is the disordered b.c.c. phase. The structure of the screw 1/2 <111> dislocation core was studied using atomistic computer simulation and an improved visualization method for the representation of the resulting structures. The structure of the dislocation core is different from that typical of 1/2 <111> dislocations in pure b.c.c. materials. The core structure in the alloy tends to lose the threefold symmetry seen in pure b.c.c. materials and the stress necessary to initiate dislocation motion increases with Cr content. The mobility of kinks in these screw dislocations was also simulated and it was found that while the critical stress for kink motion in pure Fe is extremely low, it increases significantly with the addition of Cr. The implications of these differences for mechanical behavior are discussed.

  9. Observation of Oxide Formation for Molten Fe-Cr-C Alloy at a High Carbon Region by Oxygen Top Blowing

    NASA Astrophysics Data System (ADS)

    Mihara, Ryosuke; Gao, Xu; Kaneko, Shigeru; Kim, Sunjoong; Ueda, Shigeru; Shibata, Hiroyuki; Seok, Min Oh; Kitamura, Shin-ya

    2016-04-01

    The oxide formation behavior during decarburization by top blowing for molten Fe-Cr-C alloy was directly observed. For 11 mass pct Cr alloy at 1673 K to 1723 K (1400 °C to 1450 °C), as well as for 14 mass pct Cr alloy at 1623 K to 1673 K (1350 °C to 1400 °C), oxide particles always formed within several minutes after decarburization started. Also, unstable oxide film followed by stable oxide film formed after C content was decreased to certain levels. For 11 mass pct Cr alloy at 1773 K (1500 °C) and 14 mass pct Cr alloy at 1723 K (1450 °C), only the oxide particle and stable oxide film were observed. For 18 mass pct Cr-5 mass pct C alloy at 1723 K (1450 °C), stable oxide film formed twice. By comparing the critical C and Cr contents of alloy when oxides started to form with the equilibrium relation, the formation of the oxide particle and unstable oxide film was found to be under a nonequilibrium condition, whereas the stable oxide film that formed was near an equilibrium condition. For 11 and 14 mass pct Cr alloy, the decarburization rate stayed constant and was not affected by the formation of the oxide particle or unstable oxide film, but it started to decrease after the formation of the stable oxide film.

  10. Precipitation sensitivity to alloy composition in Fe-Cr-Mn austenitic steels developed for reduced activation for fusion application

    SciTech Connect

    Maziasz, P.J.; Klueh, R.L.

    1988-01-01

    Special austenitic steels are being designed in which alloying elements like Mo, Nb, and Ni are replaced with Mn, W, V, Ti, and/or Ta to reduce the long-term radioactivity induced by fusion reactor irradiation. However, the new steels still need to have properties otherwise similar to commercial steels like type 316. Precipitation strongly affects strength and radiation-resistance in austenitic steels during irradiation at 400--600/degree/C, and precipitation is also usually quite sensitive to alloy composition. The initial stage of development was to define a base Fe-Cr-Mn-C composition that formed stable austenite after annealing and cold-working, and resisted recovery or excessive formation of coarse carbide and intermetallic phases during elevated temperature annealing. These studies produced a Fe-12Cr-20Mn-0.25C base alloy. The next stage was to add the minor alloying elements W, Ti, V, P, and B for more strength and radiation-resistance. One of the goals was to produce fine MC precipitation behavior similar to the Ti-modified Fe-Cr-Ni prime candidate alloy (PCA). Additions of Ti+V+P+B produced fine MC precipitation along network dislocations and recovery/recrystallization resistance in 20% cold worked material aged at 800/degree/C for 166h, whereas W, Ti, W+Ti, or Ti+P+B additions did not. Addition of W+Ti+V+P+B also produced fine MC, but caused some sigma phase formation and more recrystallization as well. 29 refs., 14 figs., 9 tabs.

  11. An investigation on corrosion protection of chromium nitride coated Fe-Cr alloy as a bipolar plate material for proton exchange membrane fuel cells

    NASA Astrophysics Data System (ADS)

    Pan, T. J.; Zhang, B.; Li, J.; He, Y. X.; Lin, F.

    2014-12-01

    The corrosion properties of chromium nitride (CrN) coating are investigated to assess the potential use of this material as a bipolar plate for proton exchange membrane fuel cells (PEMFCs). Conductive metallic ceramic CrN layers are firstly deposited onto Fe-Cr alloy using a multi-arc ion plating technique to increase the corrosion resistance of the base alloy. Electrochemical measurements indicate that the corrosion resistance of the substrate alloy is greatly enhanced by the CrN coating. The free corrosion potential of the substrate is increased by more than 50 mV. Furthermore, a decrease in three orders of magnitude of corrosive current density for the CrN-coated alloy is observed compared to the as-received Fe-Cr alloy. Long-term immersion tests show that the CrN layer is highly stable and effectively acts as a barrier to inhibit permeation of corrosive species. On the contrary, corrosion of the Fe-Cr alloy is rather severe without the protection of CrN coating due to the active dissolution. Finally, the corresponding electrochemical impedance models are proposed to elucidate the corrosion process of the CrN/Fe-Cr alloy submerged in a simulated PEMFCs environment.

  12. Ab initio calculations of elastic properties of bcc Fe-Mg and Fe-Cr random alloys

    NASA Astrophysics Data System (ADS)

    Zhang, Hualei; Johansson, Börje; Vitos, Levente

    2009-06-01

    Using the ab initio exact muffin-tin orbitals method in combination with the coherent-potential approximation, we have calculated the elastic parameters of ferromagnetic Fe1-mMgm (0≤m≤0.1) and Fe1-cCrc (0≤c≤0.2) random alloys in the body-centered cubic (bcc) crystallographic phase. Results obtained for Fe1-cCrc demonstrate that the employed theoretical approach accurately describes the experimentally observed composition dependence of the polycrystalline elastic moduli of Fe-rich alloys encompassing maximum ˜10% Cr. The elastic parameters of Fe-Cr alloys are found to exhibit anomalous composition dependence around 5% Cr. The immiscibility between Fe and Mg at ambient conditions is well reproduced by the present theory. The calculated lattice parameter for the Fe-Mg regular solid solution increases by ˜1.95% when 10% Mg is introduced in Fe, which corresponds approximately to 11% decrease in the average alloy density, in perfect agreement with the experimental finding. At the same time, we find that all of the elastic parameters of bcc Fe-Mg alloys decrease almost linearly with increasing Mg content. The present results show a much stronger alloying effect for Mg on the elastic properties of α-Fe than that for Cr. Our results call for further experimental studies on the mechanical properties of the Fe-Mg system.

  13. Microstructure and Properties of FeCrB Alloy Coatings Prepared by Wire-Arc Spraying

    NASA Astrophysics Data System (ADS)

    Yao, H. H.; Zhou, Z.; Wang, Y. M.; He, D. Y.; Bobzin, K.; Zhao, L.; Öte, M.; Königstein, T.

    2017-02-01

    To improve the heat transfer ability and wear resistance of drying cylinders in paper production machines, a series of Fe87- x Cr13B x ( x = 1 wt.%, 1.5 wt.%, 2 wt.%, 2.5 wt.%, 3 wt.%, and 4 wt.%) cored wires have been produced and used to prepare coatings by wire-arc spraying, in comparison with conventional X30Cr13 solid wire. All coatings presented dense layered structure with porosity of around 4%. The boron content in the cored wires significantly affected the thermal conductivity of the coating, which is attributed to the combined effects of the crystal structure, grain size, and oxide content of the coating. In the investigated range, the coating with 2 wt.% boron content exhibited the highest thermal conductivity, reaching 8.83 W/m-K, greater than that of X30Cr13 coating (5.45 W/m-K). Furthermore, the microhardness and relative wear resistance of the FeCrB coatings obtained from cored wires with boron addition were greatly increased compared with commercial X30Cr13 coating. Therefore, wire-arc-sprayed FeCrB coating has promise as an effective and economic approach to improve the heat transfer behavior and wear resistance of drying cylinders in the paper industry.

  14. Preliminary Analysis of the General Performance and Mechanical Behavior of Irradiated FeCrAl Base Alloys and Weldments

    SciTech Connect

    Gussev, Maxim N.; Field, Kevin G.; Briggs, Samuel A.; Yamamoto, Yukinori

    2016-09-30

    The iron-based, iron-chromium-aluminum (FeCrAl) alloys are promising, robust materials for deployment in current and future nuclear power plants. This class of alloys demonstrates excellent performance in a range of environments and conditions, including high-temperature steam (>1000°C). Furthermore, these alloys have the potential to have prolonged survival under loss-of-coolant accident (LOCA) conditions compared to the more traditional cladding materials that are either Zr-based alloys or austenitic steels. However, one of the issues associated with FeCrAl alloys is cracking during welding. The present project investigates the possibility of mitigating welding-induced cracking via alloying and precise structure control of the weldments; in the frame work of the project, several advanced alloys were developed and are being investigated prior to and after neutron irradiation to provide insight into the radiation tolerance and mechanical performance of the weldments. The present report provides preliminary results on the post-irradiation characterization and mechanical tests performed during United States Fiscal Year (FY) 2016. Chapter 1 provides a general introduction, and Chapter 2 describes the alloy compositions, welding procedure, specimen geometry and manufacturing parameters. Also, a brief discussion of the irradiation at the High Flux Isotope Reactor (HFIR) is provided. Chapter 3 is devoted to the analysis of mechanical tests performed at the hot cell facility; tensile curves and mechanical properties are discussed in detail focusing on the irradiation temperature. Limited fractography results are also presented and analyzed. The discussion highlights the limitations of the testing within a hot cell. Chapter 4 underlines the advantages of in-situ testing and discusses the preliminary results obtained with newly developed miniature specimens. Specimens were moved to the Low Activation Materials Development and Analysis (LAMDA) laboratory and prepared for

  15. Evaluation of the microstructure, secondary dendrite arm spacing, and mechanical properties of Al-Si alloy castings made in sand and Fe-Cr slag molds

    NASA Astrophysics Data System (ADS)

    Narasimha Murthy, I.; Babu Rao, J.

    2017-07-01

    The microstructure and mechanical properties of as-cast A356 (Al-Si) alloy castings were investigated. A356 alloy was cast into three different molds composed of sand, ferrochrome (Fe-Cr) slag, and a mixture of sand and Fe-Cr. A sodium silicate-CO2 process was used to make the necessary molds. Cylindrical-shaped castings were prepared. Cast products with no porosity and a good surface finish were achieved in all of the molds. These castings were evaluated for their metallography, secondary dendrite arm spacing (SDAS), and mechanical properties, including hardness, compression, tensile, and impact properties. Furthermore, the tensile and impact samples were analyzed by fractography. The results show that faster heat transfer in the Fe-Cr slag molds than in either the silica sand or mixed molds led to lower SDAS values with a refined microstructure in the products cast in Fe-Cr slag molds. Consistent and enhanced mechanical properties were observed in the slag mold products than in the castings obtained from either sand or mixed molds. The fracture surface of the slag mold castings shows a dimple fracture morphology with a transgranular fracture nature. However, the fracture surfaces of the sand mold castings display brittle fracture. In conclusion, products cast in Fe-Cr slag molds exhibit an improved surface finish and enhanced mechanical properties compared to those of products cast in sand and mixed molds.

  16. The dependence of helium generation rate on nickel content of Fe-Cr-Ni alloys irradiated at high dpa levels in fast reactors

    SciTech Connect

    Garner, F.A.; Oliver, B.M.; Greenwood, L.R.

    1997-04-01

    With a few exceptions in the literature, it is generally accepted that it is nickel in Fe-Cr-Ni alloys that produces most of the transmutant helium and that the helium generation rate should scale linearly with the nickel content. Surprisingly, this assumption is based only on irradiations of pure nickel and has never been tested in an alloy series. There have also been no extensive tests of the predictions for helium production in alloys in various fast reactors spectra.

  17. The Effect of H and He on Irradiation Performance of Fe and Ferritic Alloys

    SciTech Connect

    James F. Stubbins

    2010-01-22

    This research program was designed to look at basic radiation damage and effects and mechanical properties in Fe and ferritic alloys. The program scope included a number of materials ranging from pure single crystal Fe to more complex Fe-Cr-C alloys. The range of materials was designed to examine materials response and performance on ideal/model systems and gradually move to more complex systems. The experimental program was coordinated with a modeling effort. The use of pure and model alloys also facilitated the ability to develop and employ atomistic-scale modeling techniques to understand the inherent physics underlying materials performance

  18. A Physics-Based Crystallographic Modeling Framework for Describing the Thermal Creep Behavior of Fe-Cr Alloys

    NASA Astrophysics Data System (ADS)

    Wen, W.; Capolungo, L.; Patra, A.; Tomé, C. N.

    2017-05-01

    In this work, a physics-based thermal creep model is developed based on the understanding of the microstructure in Fe-Cr alloys. This model is associated with a transition state theory-based framework that considers the distribution of internal stresses at sub-material point level. The thermally activated dislocation glide and climb mechanisms are coupled in the obstacle-bypass processes for both dislocation and precipitate-type barriers. A kinetic law is proposed to track the dislocation densities evolution in the subgrain interior and in the cell wall. The predicted results show that this model, embedded in the visco-plastic self-consistent framework, captures well the creep behaviors for primary and steady-state stages under various loading conditions. The roles of the mechanisms involved are also discussed.

  19. A Physics-Based Crystallographic Modeling Framework for Describing the Thermal Creep Behavior of Fe-Cr Alloys

    NASA Astrophysics Data System (ADS)

    Wen, W.; Capolungo, L.; Patra, A.; Tomé, C. N.

    2017-02-01

    In this work, a physics-based thermal creep model is developed based on the understanding of the microstructure in Fe-Cr alloys. This model is associated with a transition state theory-based framework that considers the distribution of internal stresses at sub-material point level. The thermally activated dislocation glide and climb mechanisms are coupled in the obstacle-bypass processes for both dislocation and precipitate-type barriers. A kinetic law is proposed to track the dislocation densities evolution in the subgrain interior and in the cell wall. The predicted results show that this model, embedded in the visco-plastic self-consistent framework, captures well the creep behaviors for primary and steady-state stages under various loading conditions. The roles of the mechanisms involved are also discussed.

  20. A physics-based crystallographic modeling framework for describing the thermal creep behavior of Fe-Cr alloys

    DOE PAGES

    Wen, Wei; Capolungo, Laurent; Patra, Anirban; ...

    2017-02-23

    In this work, a physics-based thermal creep model is developed based on the understanding of the microstructure in Fe-Cr alloys. This model is associated with a transition state theory based framework that considers the distribution of internal stresses at sub-material point level. The thermally activated dislocation glide and climb mechanisms are coupled in the obstacle-bypass processes for both dislocation and precipitate-type barriers. A kinetic law is proposed to track the dislocation densities evolution in the subgrain interior and in the cell wall. The predicted results show that this model, embedded in the visco-plastic self-consistent (VPSC) framework, captures well the creepmore » behaviors for primary and steady-state stages under various loading conditions. We also discuss the roles of the mechanisms involved.« less

  1. Vacancy migration energy dependence on local chemical environment in Fe-Cr alloys: A Density Functional Theory study

    NASA Astrophysics Data System (ADS)

    Costa, D.; Adjanor, G.; Becquart, C. S.; Olsson, P.; Domain, C.

    2014-09-01

    The first step towards the understanding and the modelling of the Fe-Cr alloy kinetic properties consists in estimating the migration energies related to the processes that drive the microstructure evolution. The vacancy's migration barrier is expected to depend on the vacancy-migrating atom pair atomic environment as pointed out by Nguyen-Manh et al. or Bonny et al. In this paper, we address the issue of the dependence on the vacancy's local atomic environment of both the vacancy migration energy and the configurational energy change ΔE that occurs when the vacancy jumps towards one of its nearest neighbour sites. A DFT approach is used to determine the ground state energy associated to a given configuration of the system. The results are interpreted in the light of the chromium-chromium and chromium-vacancy binding energies as well as the substitutional chromium atoms magnetic properties.

  2. Second Annual Progress Report on Radiation Tolerance of Controlled Fusion Welds in High Temperature Oxidation Resistant FeCrAl Alloys

    SciTech Connect

    Field, Kevin G.; Gussev, Maxim N.; Yamamoto, Yukinori; Howard, Richard H.; Briggs, Samuel A.

    2016-12-30

    The present report summarizes and discusses the current results and on-going activity towards developing a modern, nuclear grade FeCrAl alloy designed to have enhanced radiation tolerance and weldability under the Department of Energy (DOE) Nuclear Energy Enabling Technologies (NEET) program.

  3. Formation of a two-phase microstructure in Fe-Cr-Ni alloy during directional solidification

    NASA Astrophysics Data System (ADS)

    Fu, J. W.; Yang, Y. S.; Guo, J. J.; Ma, J. C.; Tong, W. H.

    2008-12-01

    The formation and evolution of a two-phase coupled growth microstructure in AISI 304 stainless steel are investigated using a quenching method during directional solidification. It is found that the two-phase microstructure, which is composed of coupled growth of thin lathy delta ferrite (δ) and austenite (γ), forms from the melt first during solidification. As solidification proceeds, the retained liquid transforms into austenite directly. On cooling, the subsequent incomplete solid-state transformation from ferrite to austenite results in the disappearance of the thinner lathy delta ferrite, and the final two-phase coupled growth microstructure is formed. The formation mechanism of the two-phase coupled growth microstructure is analyzed theoretically based on the nucleation and constitutional undercooling (NCU) criterion. Transmission electron microscope (TEM) and EDS analyses were carried out to identify the phases and determine the phase composition, respectively.

  4. The Relationship between the Microstructure and Abrasive Resistance of a Hardfacing Alloy in the Fe-Cr-C-Nb-V System

    NASA Astrophysics Data System (ADS)

    Correa, E. O.; Alcântara, N. G.; Tecco, D. G.; Kumar, R. V.

    2007-08-01

    The relationship between abrasive wear resistance and microstructure of a hardfacing alloy based on the Fe-Cr-C-Nb-V system was investigated. This material was developed for cladding, by an open arc welding technique, of components subjected to severe abrasive wear. The work undertaken included the solidification study, microstructural characterization, and abrasion testing. Microstructural examinations of hardfaced layer showed that the microstructure of the alloy consisted of a large volume fraction of primary niobium carbides randomly dispersed in a metastable austenitic matrix containing fine M3C carbides and “islands” of eutectic mixture of γ/M7C3. Energy dispersive X-ray analysis results showed that V preferentially partitioned into the NbC and M3C phases. In comparison with the conventional high carbon/high chromium hardfacing alloy with higher hardness, a Fe-Cr-C-Nb-V hardfacing alloy exhibited improved abrasive wear resistance and a microstructure with higher toughness.

  5. A comparative assessment of the fracture toughness behavior of ferritic-martensitic steels and nanostructured ferritic alloys

    NASA Astrophysics Data System (ADS)

    Byun, Thak Sang; Hoelzer, David T.; Kim, Jeoung Han; Maloy, Stuart A.

    2017-02-01

    The Fe-Cr alloys with ultrafine microstructures are primary candidate materials for advanced nuclear reactor components because of their excellent high temperature strength and high resistance to radiation-induced damage such as embrittlement and swelling. Mainly two types of Fe-Cr alloys have been developed for the high temperature reactor applications: the quenched and tempered ferritic-martensitic (FM) steels hardened primarily by ultrafine laths and carbonitrides and the powder metallurgy-based nanostructured ferritic alloys (NFAs) by nanograin structure and nanoclusters. This study aims at elucidating the differences and similarities in the temperature and strength dependences of fracture toughness in the Fe-Cr alloys to provide a comparative assessment of their high-temperature structural performance. The KJQ versus yield stress plots confirmed that the fracture toughness was inversely proportional to yield strength. It was found, however, that the toughness data for some NFAs were outside the band of the integrated dataset at given strength level, which indicates either a significant improvement or deterioration in mechanical properties due to fundamental changes in deformation and fracture mechanisms. When compared to the behavior of NFAs, the FM steels have shown much less strength dependence and formed narrow fracture toughness data bands at a significantly lower strength region. It appeared that at high temperatures ≥600 °C the NFAs cannot retain the nanostructure advantage of high strength and high toughness either by high-temperature embrittlement or by excessive loss of strength. Irradiation studies have revealed, however, that the NFAs have much stronger radiation resistance than tempered martensitic steels, such as lower radiation-induced swelling, finer helium bubble formation, lower irradiation creep rate and reduced low temperature embrittlement.

  6. A comparative assessment of the fracture toughness behavior of ferritic-martensitic steels and nanostructured ferritic alloys

    DOE PAGES

    Byun, Thak Sang; Hoelzer, David T.; Kim, Jeoung Han; ...

    2016-12-07

    The Fe-Cr alloys with ultrafine microstructures are primary candidate materials for advanced nuclear reactor components because of their excellent high temperature strength and high resistance to radiation-induced damage such as embrittlement and swelling. Mainly two types of Fe-Cr alloys have been developed for the high temperature reactor applications: the quenched and tempered ferritic-martensitic (FM) steels hardened primarily by ultrafine laths and carbonitrides and the powder metallurgy-based nanostructured ferritic alloys (NFAs) by nanograin structure and nanoclusters. This paper aims at elucidating the differences and similarities in the temperature and strength dependences of fracture toughness in the Fe-Cr alloys to provide amore » comparative assessment of their high-temperature structural performance. The KJQ versus yield stress plots confirmed that the fracture toughness was inversely proportional to yield strength. It was found, however, that the toughness data for some NFAs were outside the band of the integrated dataset at given strength level, which indicates either a significant improvement or deterioration in mechanical properties due to fundamental changes in deformation and fracture mechanisms. When compared to the behavior of NFAs, the FM steels have shown much less strength dependence and formed narrow fracture toughness data bands at a significantly lower strength region. It appeared that at high temperatures ≥600 °C the NFAs cannot retain the nanostructure advantage of high strength and high toughness either by high-temperature embrittlement or by excessive loss of strength. Finally, irradiation studies have revealed, however, that the NFAs have much stronger radiation resistance than tempered martensitic steels, such as lower radiation-induced swelling, finer helium bubble formation, lower irradiation creep rate and reduced low temperature embrittlement.« less

  7. A comparative assessment of the fracture toughness behavior of ferritic-martensitic steels and nanostructured ferritic alloys

    SciTech Connect

    Byun, Thak Sang; Hoelzer, David T.; Kim, Jeoung Han; Maloy, Stuart A.

    2016-12-07

    The Fe-Cr alloys with ultrafine microstructures are primary candidate materials for advanced nuclear reactor components because of their excellent high temperature strength and high resistance to radiation-induced damage such as embrittlement and swelling. Mainly two types of Fe-Cr alloys have been developed for the high temperature reactor applications: the quenched and tempered ferritic-martensitic (FM) steels hardened primarily by ultrafine laths and carbonitrides and the powder metallurgy-based nanostructured ferritic alloys (NFAs) by nanograin structure and nanoclusters. This paper aims at elucidating the differences and similarities in the temperature and strength dependences of fracture toughness in the Fe-Cr alloys to provide a comparative assessment of their high-temperature structural performance. The KJQ versus yield stress plots confirmed that the fracture toughness was inversely proportional to yield strength. It was found, however, that the toughness data for some NFAs were outside the band of the integrated dataset at given strength level, which indicates either a significant improvement or deterioration in mechanical properties due to fundamental changes in deformation and fracture mechanisms. When compared to the behavior of NFAs, the FM steels have shown much less strength dependence and formed narrow fracture toughness data bands at a significantly lower strength region. It appeared that at high temperatures ≥600 °C the NFAs cannot retain the nanostructure advantage of high strength and high toughness either by high-temperature embrittlement or by excessive loss of strength. Finally, irradiation studies have revealed, however, that the NFAs have much stronger radiation resistance than tempered martensitic steels, such as lower radiation-induced swelling, finer helium bubble formation, lower irradiation creep rate and reduced low temperature embrittlement.

  8. First Annual Progress Report on Radiation Tolerance of Controlled Fusion Welds in High Temperature Oxidation Resistant FeCrAl Alloys

    SciTech Connect

    Field, Kevin G.; Gussev, Maxim N.; Hu, Xunxiang; Yamamoto, Yukinori; Howard, Richard H.

    2015-12-01

    The present report summarizes and discusses the first year efforts towards developing a modern, nuclear grade FeCrAl alloy designed to have enhanced radiation tolerance and weldability under the Department of Energy (DOE) Nuclear Energy Enabling Technologies (NEET) program. Significant efforts have been made within the first year of this project including the fabrication of seven candidate FeCrAl alloys with well controlled chemistry and microstructure, the microstructural characterization of these alloys using standardized and advanced techniques, mechanical properties testing and evaluation of base alloys, the completion of welding trials and production of weldments for subsequent testing, the design of novel tensile specimen geometry to increase the number of samples that can be irradiated in a single capsule and also shorten the time of their assessment after irradiation, the development of testing procedures for controlled hydrogen ingress studies, and a detailed mechanical and microstructural assessment of weldments prior to irradiation or hydrogen charging. These efforts and research results have shown promise for the FeCrAl alloy class as a new nuclear grade alloy class.

  9. Accumulation and annealing of radiation defects under low-temperature electron and neutron irradiation of ODS steel and Fe-Cr alloys

    NASA Astrophysics Data System (ADS)

    Arbuzov, V. L.; Goshchitskii, B. N.; Sagaradze, V. V.; Danilov, S. E.; Kar'kin, A. E.

    2010-10-01

    The processes of accumulation and annealing of radiation defects at low-temperature (77 K) electron and neutron irradiation and their effect on the physicomechanical properties of Fe-Cr alloys and oxide dispersion strengthened (ODS) steel have been studied. It has been shown that the behavior of radiation defects in ODS steel and Fe-Cr alloys is qualitatively similar. Above 250 K, radiation-induced processes of the solid solution decomposition become conspicuous. These processes are much less pronounced in ODS steel because of specific features of its microstructure. Processes related to the overlapping of displacement cascades under neutron irradiation have been considered. It has been shown that, in this case, it is the increase in the size of vacancy clusters, rather than the growth of their concentration, that is prevailing. Possible mechanisms of the radiation hardening of the ODS steel and the Fe-13Cr alloy upon irradiation and subsequent annealing have been discussed.

  10. Segregation of Cr at tilt grain boundaries in Fe-Cr alloys: A Metropolis Monte Carlo study

    NASA Astrophysics Data System (ADS)

    Terentyev, D.; He, X.; Zhurkin, E.; Bakaev, A.

    2011-01-01

    In this work, the Metropolis Monte Carlo (MMC) method employing the isothermal-isobaric statistical ensemble is applied to investigate segregation at grain boundaries in bcc Fe-Cr alloys with varying Cr content from 5 to 14 at.%. Several different <1 1 0> tilt grain boundaries, namely: Σ19{3 3 1}, Σ9{2 2 1}, Σ3{1 1 1}, Σ3{1 1 2}, Σ11{1 1 3}, Σ9{1 1 4} with misorientation angle varying in the range 26-141° were considered. Systematic MMC simulations were performed employing a two band empirical many-body potential in the temperature range 300-900 K. It was found that the binding energy of substitutional Cr to the GB core is essentially determined by the structure of the GB interface and varies in the range 0.05-0.35 eV. At this, the binding energy increases with the GB excess volume. MMC simulations revealed that either a local atomic rearrangement or segregation of Cr at the considered GBs occurs depending on the combination of temperature, alloy composition and GB structure. Influence of temperature and GB structure on the local atomic rearrangement and precipitation of α' particles is demonstrated.

  11. Magnetic features of Fe-Cr-Co alloys with tailoring chromium content fabricated by spark plasma sintering

    NASA Astrophysics Data System (ADS)

    Rastabi, Reza Amini; Ghasemi, Ali; Tavoosi, Majid; Ramazani, Mazaher

    2017-03-01

    Structural and magnetic characterization of Fe-Cr-Co alloys during milling, annealing and consolidation processes was the goal of this study. In this regards, different powder mixtures of Fe80-xCrxCo20 (15≤x≤35) were mechanically milled in a planetary ball mill and then were consolidated by spark plasma sintering (SPS). The produced samples were characterized using X-ray diffraction (XRD), scanning electron microscopy (SEM) and vibrating sample magnetometer (VSM). According to achieved results, the structure of as-milled samples in different compositions consists of single α phase solid solution with coercivity and saturation of magnetization in the range of 110-200 Oe and 150-220 emu/g, respectively. The magnetic properties of consolidated samples depend on the kinds of formed precipitates in microstructure and the maximum values of coercive force and saturation of magnetization obtained in Fe55Cr25Co20 magnetic (with single α phase) alloy were 107 Oe and Ms 172 emu/g, respectively. In fact, the formation of non-magnetic σ and γ phases has a destructive effect on magnetic properties of consolidated samples with higher Cr content. Since such magnet requires less cobalt, and contains similar magnetic feature with superior ductility compare to the AlNiCo 5, it could be considered as a promising candidate for employing instead of AlNiCo 5.

  12. Ab initio and Atomic kinetic Monte Carlo modelling of segregation in concentrated FeCrNi alloys

    NASA Astrophysics Data System (ADS)

    Piochaud, J. B.; Becquart, C. S.; Domain, C.

    2014-06-01

    Internal structure of pressurised water reactors are made of austenitic materials. Under irradiation, the microstructure of these concentrated alloys evolves and solute segregation on grain boundaries or irradiation defects such as dislocation loops are observed to take place. In order to model and predict the microstructure evolution, a multiscale modelling approach needs to be developed, which starts at the atomic scale. Atomic Kinetic Monte Carlo (AKMC) modelling is the method we chose to provide an insight on defect mediated diffusion under irradiation. In that approach, we model the concentrated commercial steel as a FeCrNi alloy (γ-Fe70Cr20Ni10). As no reliable empirical potential exists at the moment to reproduce faithfully the phase diagram and the interactions of the elements and point defects, we have adjusted a pair interaction model on large amount of DFT calculations. The point defect properties in the Fe70Cr20Ni10, and more precisely, how their formation energy depends on the local environment will be presented and some AKMC results on thermal non equilibrium segregation and radiation induce segregation will be presented. The effect of Si on the segregation will also be discussed.

  13. Application of a three-feature dispersed-barrier hardening model to neutron-irradiated Fe-Cr model alloys

    NASA Astrophysics Data System (ADS)

    Bergner, F.; Pareige, C.; Hernández-Mayoral, M.; Malerba, L.; Heintze, C.

    2014-05-01

    An attempt is made to quantify the contributions of different types of defect-solute clusters to the total irradiation-induced yield stress increase in neutron-irradiated (300 °C, 0.6 dpa), industrial-purity Fe-Cr model alloys (target Cr contents of 2.5, 5, 9 and 12 at.% Cr). Former work based on the application of transmission electron microscopy, atom probe tomography, and small-angle neutron scattering revealed the formation of dislocation loops, NiSiPCr-enriched clusters and α‧-phase particles, which act as obstacles to dislocation glide. The values of the dimensionless obstacle strength are estimated in the framework of a three-feature dispersed-barrier hardening model. Special attention is paid to the effect of measuring errors, experimental details and model details on the estimates. The three families of obstacles and the hardening model are well capable of reproducing the observed yield stress increase as a function of Cr content, suggesting that the nanostructural features identified experimentally are the main, if not the only, causes of irradiation hardening in these model alloys.

  14. Corrosion performance of Fe-Cr-Al and Fe aluminide alloys in complex gas environments

    SciTech Connect

    Natesan, K.; Johnson, R.N.

    1995-05-01

    Alumina-forming structural alloys can offer superior resistance to corrosion in the presence of sulfur-containing environments, which are prevalent in coal-fired fossil energy systems. Further, Fe aluminides are being developed for use as structural materials and/or cladding alloys in these systems. Extensive development has been in progress on Fe{sub 3}Al-based alloys to improve their engineering ductility. In addition, surface coatings of Fe aluminide are being developed to impart corrosion resistance to structural alloys. This paper describes results from an ongoing program that is evaluating the corrosion performance of alumina-forming structural alloys, Fe-Al and Fe aluminide bulk alloys, and Fe aluminide coatings in environments typical of coal-gasification and combustion atmospheres. Experiments were conducted at 650-1000{degrees}C in simulated oxygen/sulfur gas mixtures. Other aspects of the program are corrosion evaluation of the aluminides in the presence of HCl-containing gases. Results are used to establish threshold Al levels in the alloys for development of protective alumina scales and to determine the modes of corrosion degradation that occur in the materials when they are exposed to S/Cl-containing gaseous environments.

  15. Raising the Structural Strength of Systematically Alloyed Fe - Cr - Ni - Mo-Base Maraging Steels

    NASA Astrophysics Data System (ADS)

    Gladkovskii, S. V.; Ishina, E. A.; Kuteneva, S. V.

    2016-03-01

    The effect of systematical Mo, Ti, Al and Ca alloying of corrosion-resistant maraging steels of type Kh11N10M2T and of the modes of their heat treatment on the phase composition, combination of properties and resistance to brittle fracture is studied. It is shown that the structural strength of the steels can be raised by additional alloying with copper and formation of a regulated content of metastable retained austenite.

  16. Non-classical nuclei and growth kinetics of Cr precipitates in FeCr alloys during ageing

    SciTech Connect

    Li, Yulan; Hu, Shenyang Y.; Zhang, Lei; Sun, Xin

    2014-01-10

    In this manuscript, we quantitatively calculated the thermodynamic properties of critical nuclei of Cr precipitates in FeCr alloys. The concentration profiles of the critical nuclei and nucleation energy barriers were predicted by the constrained shrinking dimer dynamics (CSDD) method. It is found that Cr concentration distribution in the critical nuclei strongly depend on the overall Cr concentration as well as temperature. The critical nuclei are non-classical because the concentration in the nuclei is smaller than the thermodynamic equilibrium value. These results are in agreement with atomic probe observation. The growth kinetics of both classical and non-classical nuclei was investigated by the phase field approach. The simulations of critical nucleus evolution showed a number of interesting phenomena: 1) a critical classical nucleus first shrinks toward its non-classical nucleus and then grows; 2) a non-classical nucleus has much slower growth kinetics at its earlier growth stage compared to the diffusion-controlled growth kinetics. 3) a critical classical nucleus grows faster at the earlier growth stage than the non-classical nucleus. All of these results demonstrate that it is critical to introduce the correct critical nuclei in order to correctly capture the kinetics of precipitation.

  17. Double Gaussian distribution of barrier height for FeCrNiC alloy Schottky contacts on p-Si substrates

    NASA Astrophysics Data System (ADS)

    Beştaş, A. N.; Yazıcı, S.; Aktaş, F.; Abay, B.

    2014-11-01

    The electrical properties of Schottky contact with a quadripartite alloy FeCrNiC on p-Si have been investigated in the temperature range of 80-320 K, for the first time. An abnormal decrease in the apparent barrier height (φap.) and an increase in the apparent ideality factor (nap.) with a decrease in the temperature were elucidated by the current-voltage (I-V) characteristic of the FeCrNiC/p-Si structure. The conventional Richardson plot exhibits non-linear behaviour at temperature below 180 K with the linear portion to be used for the calculation of activation energy and Richardson constant (A*) as 0.352 eV and 8.3 × 10-3 A K-2 cm-2, respectively. The observed anomalies were explained on the basis of the thermionic emission (TE) theory by incorporating the concept of inhomogeneous multiple barriers at Metal-Semiconductor (MS) interface. It has been seen that the apparent barrier height φap. exhibits double Gaussian distribution (DGD) feature with the mean BH (ϕbarb0) of 0.695 and 0.646 eV, accompanied by their standard deviations (σ0) of 0.082 and 0.070 eV in 320-180 K and 180-80 K regions, respectively. These values of the ϕbarb0 have been confirmed with the modified Richardson plot [ln (J0 /T2) - (q2σ02 / 2k2T2)   vs .    1 / T ] as 0.690 eV and 0.633 eV at the demarcated temperature regions, respectively. Richardson constant A* has also been calculated from the modified Richardson plots as 33.43 A K-2 cm-2 and 28.47 A K-2 cm-2 that belong to two distinct temperature ranges. Their average value exactly matched the theoretical value of 31.6 A K-2 cm-2 for the holes in p-type Si. Our results confirm the predictions of the multiple GD approach of nanoscale spatial BH inhomogeneities at the MS interface.

  18. Crystallization processes in an amorphous Co-Fe-Cr-Si-B alloy under isothermal annealing

    NASA Astrophysics Data System (ADS)

    Fedorets, A. N.; Pustovalov, E. V.; Plotnikov, V. S.; Modin, E. B.; Kraynova, G. S.; Frolov, A. M.; Tkachev, V. V.; Tsesarskaya, A. K.

    2017-09-01

    Research present the crystallization processes investigation of the amorphous Co67Fe3Cr3Si15B12 alloy. In-situ experiments on heating in a transmission electron microscope (TEM) column were carried out. Critical temperatures influencing material structure are determined. The onset temperature of material crystallization was determined.

  19. Internal oxidation process in diluted Fe-Cr alloys: a transmission Mössbauer spectroscopy study

    NASA Astrophysics Data System (ADS)

    Idczak, R.

    2016-12-01

    The room-temperature study of Fe0.97Cr0.03 and Fe0.94Cr0.06 alloys was performed using the transmission Mössbauer spectroscopy (TMS). The TMS measurements allow to determine changes in chemical composition and content of iron oxides in the bulk of the studied samples during exposure to air at 570, 870 and 1070 K. The results indicate that the chemical composition of samples changes significantly, and it is strongly dependent on temperature at which the studied samples are exposed to air. The iron internal oxidation kinetics as well as the activation energies for the oxidation of iron atoms in studied alloys were calculated.

  20. Invar and Elinvar type amorphous Fe-Cr-B alloys with high corrosion resistance

    NASA Technical Reports Server (NTRS)

    Kikuci, M.; Fukamichi, K.; Masumoto, T.

    1987-01-01

    Amorphous (Fe(1-x)Cr(x))85B15 alloys (x = 0 to 0.15) were prepared from the melts by rapid quenching using a single roller techinque, and their Invar and Elinvar characteristics and corrosion resistance were investigated. With an increase in chromium content the Curie temperature and the saturation magnetic moment per iron atom decreased monotonically, while the crystallization temperature incresed gradually. The thermal expansion coefficient alpha around room temperature became slightly larger with increasing chromium content. Nevertheless, these amorphous alloys exhibited excellent Invar characteristics below the Curie temperature. The value of Young's modulus increased remarkably in a relatively low magnetic field and then saturated at a field of about 80 kA/m, showing a large delta E effect. Its value as well as a longitudinal linear magnetostriction became smaller with an increase in chromium content. The temperature coefficient of Young's modulus changed from postive to negative, and the temperature range showing the Elinvar characteristics became narrower with chromium content. The temperature coefficient of delay time determined from the values of alpha and e was very small. The corrosion resistance of these alloys was extremely improved by chromium addition.

  1. Silicon's role in determining swelling in neutron-irradiated Fe-Cr-Ni-Si alloys

    SciTech Connect

    Sekimura, N. ); Garner, F. A. ); Newkirk, J.W. )

    1991-11-01

    Two silicon-modified alloy series, one based on Fe-15Cr-20Ni and another based on Fe-15Cr-25Ni were irradiated at target temperatures between 399 and 649{degree}C in EBR-II. The influence of silicon on swelling is more complex than previously envisioned and indicates that silicon plays two or more competing roles while in solution. Radiation-induced formation of {gamma}{prime} (Ni{sub 3}Si) precipitates is dependent on silicon and nickel content, as well as temperature. Precipitation of {gamma}{prime} appears to play only a minor role in void formation.

  2. Features of dislocation channeling in neutron-irradiated V (Fe, Cr) Ti alloy

    NASA Astrophysics Data System (ADS)

    Fukumoto, Ken-ichi; Sugiyama, Masanari; Matsui, Hideki

    2007-08-01

    Post-irradiation annealing experiments were used to study the recovery of microstructure and mechanical properties in V-Cr-Ti and V-Fe-Ti alloys irradiated at 228 °C to 4 dpa. After 500 °C post irradiation annealing, dislocation channeling occurred at deformed area in tensile specimens and significant loss of ductility resulted. For post irradiation annealing above 600 °C, recovery of damage structure and tensile properties occurred and irradiation hardening completely disappeared in V-3Fe-4Ti-0.1Si. Clear dislocation channels can be seen mainly in deformed areas of specimens showing significant loss of ductility, however, a pile-up of dislocations in channels was observed at a grain boundary where the channel did not penetrate into the adjacent grain. It is assumed that defect clusters were absorbed by mobile dislocations and no debris or segments of defect clusters were left in clear channels of bcc metals and alloys under post-irradiation deformation.

  3. Swelling suppression in phosphorous-modified Fe-Cr-Ni alloys during neutron irradiation

    SciTech Connect

    Lee, E.H.; Packan, N.H.

    1988-01-01

    Phosphorous-containing austenitic alloys in the solution annealed condition were irradiated at 745--760/degree/K. The alloys were variations on Fe--13Cr--15Ni--0.05P with respective additions of 0.8 Si, 0.2 Ti, or 0.8 Si /plus/ 0.2 Ti; also included were low (0.01) and zero P compositions (all values in wt. %). The reference ternary and the two phosphorous-only variations contained little precipitation and numerous voids and swelled rapidly, while the three variants containing P with Si and/or Ti showed little or no void formation and profuse phosphide precipitation. Results indicate that phosphorous in solution alone does not have a major influence on void swelling, whereas fine-scale phosphide precipitation is quite effective at eliminating void formation. The principal mechanism restricting swelling is the effect of the dense precipitate microstructure. These precipitates foster profuse cavity nucleation which in turn dilutes the helium atoms (and more time) in order for individual cavities to surpass their critical size and number of gas atoms necessary for subsequent growth as voids. This mechanism for swelling suppression was not found to be particularly sensitive to moderate variations in either the dislocation or cavity densities; the mechanism is strongest at elevated temperature where the critical quantities are large and is less effective at lower temperatures where the critical quantities are small. 19 refs., 10 figs., 3 tabs.

  4. Vibrational Properties of α- and σ-Phase Fe-Cr Alloy

    NASA Astrophysics Data System (ADS)

    Dubiel, S. M.; Cieslak, J.; Sturhahn, W.; Sternik, M.; Piekarz, P.; Stankov, S.; Parlinski, K.

    2010-04-01

    Experimental and theoretical studies, of the Fe-partial phonon density of states (PDOS) for Fe52.5Cr47.5 alloy having α and σ phases were carried out. The former using the nuclear resonant inelastic x-ray scattering method, and the latter with the direct one. Characteristic features of PDOS, which distinguish one phase from the other, were revealed and successfully reproduced by the theory. Data pertinent to the dynamics such as the Lamb-Mössbauer factor, f, the kinetic energy per atom, Ek, and the mean force constant, D, were directly derived, while vibrational specific heat at constant volume, CV, and vibrational entropy, S were calculated using the Fe partial PDOS. Based on the values of f and CV, we determined Debye temperatures, ΘD. An excellent agreement for some quantities derived from experiment and first-principles theory, like CV and quite good ones for others like D and S were obtained.

  5. Corrosion Performance of Fe-Cr-Ni Alloys in Artificial Saliva and Mouthwash Solution

    PubMed Central

    Porcayo-Calderon, J.; Casales-Diaz, M.; Salinas-Bravo, V. M.; Martinez-Gomez, L.

    2015-01-01

    Several austenitic stainless steels suitable for high temperature applications because of their high corrosion resistance and excellent mechanical properties were investigated as biomaterials for dental use. The steels were evaluated by electrochemical techniques such as potentiodynamic polarization curves, cyclic polarization curves, measurements of open circuit potential, and linear polarization resistance. The performance of steels was evaluated in two types of environments: artificial saliva and mouthwash solution at 37°C for 48 hours. In order to compare the behavior of steels, titanium a material commonly used in dental applications was also tested in the same conditions. Results show that tested steels have characteristics that may make them attractive as biomaterials for dental applications. Contents of Cr, Ni, and other minor alloying elements (Mo, Ti, and Nb) determine the performance of stainless steels. In artificial saliva steels show a corrosion rate of the same order of magnitude as titanium and in mouthwash have greater corrosion resistance than titanium. PMID:26064083

  6. Oxidation and surface segregation of chromium in Fe-Cr alloys studied by Mössbauer and X-ray photoelectron spectroscopy

    NASA Astrophysics Data System (ADS)

    Idczak, R.; Idczak, K.; Konieczny, R.

    2014-09-01

    The room temperature 57Fe Mössbauer and XPS spectra were measured for polycrystalline iron-based Fe-Cr alloys. The spectra were collected using three techniques: the transmission Mössbauer spectroscopy (TMS), the conversion electron Mössbauer spectroscopy (CEMS) and the X-ray photoelectron spectroscopy (XPS). The combination of these experimental techniques allows to determine changes in Cr concentration and the presence of oxygen in bulk, in the 300 nm pre-surface layer and on the surface of the studied alloys.

  7. Numerical modeling of solidification and subsequent transformation of Fe-Cr-Ni alloys

    SciTech Connect

    Koseki, T.; Ogawa, T. . Steel Research Labs.); Matsumiya, T.; Yamada, W. . Advanced Materials and Technology Labs.)

    1994-06-01

    A computational method for the analysis of phase transformation involving solidification was developed with the assumption of thermodynamic equilibria at interfaces. The region of interest was divided into finite segments, and solute diffusion across the segments was computed by the use of the direct finite difference method (FDM). Simultaneously, thermodynamic equilibrium at each interface was updated at every step of the diffusion analysis to determine the location of the interfaces. The temperature decrease and the increment of fraction solid were calculated based on thermal balance, including a heat extraction condition. Solid state transformation from [delta] to [gamma] phase within each FDM segment was modeled by the use of a Clyne-Kurz (C-K) type analysis with assumptions of complete mixing of solutes in the [delta] phase and limited back diffusion in the [gamma] phase. The calculation results were compared with welding solidification experiments in the iron-chromium-nickel ternary system. Good agreement was obtained with respect to solute distribution and residual fraction of [delta] phase over different compositions and solidification modes of the alloys used.

  8. Vibrational properties of alpha- and sigma-phase Fe-Cr alloy.

    PubMed

    Dubiel, S M; Cieslak, J; Sturhahn, W; Sternik, M; Piekarz, P; Stankov, S; Parlinski, K

    2010-04-16

    Experimental and theoretical studies, of the Fe-partial phonon density of states (PDOS) for Fe52.5Cr47.5 alloy having alpha and sigma phases were carried out. The former using the nuclear resonant inelastic x-ray scattering method, and the latter with the direct one. Characteristic features of PDOS, which distinguish one phase from the other, were revealed and successfully reproduced by the theory. Data pertinent to the dynamics such as the Lamb-Mössbauer factor, f, the kinetic energy per atom, E(k), and the mean force constant, D, were directly derived, while vibrational specific heat at constant volume, C(V), and vibrational entropy, S were calculated using the Fe partial PDOS. Based on the values of f and C(V), we determined Debye temperatures, Theta(D). An excellent agreement for some quantities derived from experiment and first-principles theory, like C(V) and quite good ones for others like D and S were obtained.

  9. Eutectic equilibria in the quaternary system Fe-Cr-Mn-C

    NASA Technical Reports Server (NTRS)

    Nowotny, H.; Wayne, S.; Schuster, J. C.

    1982-01-01

    The constitution of the quaternary system, Fe-Cr-Mn-C and to a lesser extent of the quinary system, Fe-Cr-Mn-Al-C were examined for in situ composite alloy candidates. Multivariant eutectic compositions were determined from phase equilibria studies wherein M7C3 carbides (approximately 30% by volume) formed from the melt within gamma iron. An extended field of the hexagonal carbide, (Cr, Fe, Mn)7 C3, was found without undergoing transformation to the orthorhombic structure. Increasing stability for this carbide was found for higher ratios of Cr/Fe(+) Cr + Mn. Aluminum additions promoted a ferritic matrix while manganese favored the desired gamma austenitic matrix. In coexistence with the matrix phase, chromium enters preferentially the carbide phase while manganese distributes equally between the gamma matrix and the M7C3 carbide. The composition and lattice parameters of the carbide and matrix phases were determined to establish their respective stabilities.

  10. Eutectic equilibria in the quaternary system Fe-Cr-Mn-C

    NASA Technical Reports Server (NTRS)

    Nowotny, H.; Wayne, S.; Schuster, J. C.

    1982-01-01

    The constitution of the quaternary system, Fe-Cr-Mn-C and to a lesser extent of the quinary system, Fe-Cr-Mn-Al-C were examined for in situ composite alloy candidates. Multivariant eutectic compositions were determined from phase equilibria studies wherein M7C3 carbides (approximately 30% by volume) formed from the melt within gamma iron. An extended field of the hexagonal carbide, (Cr, Fe, Mn)7 C3, was found without undergoing transformation to the orthorhombic structure. Increasing stability for this carbide was found for higher ratios of Cr/Fe(+) Cr + Mn. Aluminum additions promoted a ferritic matrix while manganese favored the desired gamma austenitic matrix. In coexistence with the matrix phase, chromium enters preferentially the carbide phase while manganese distributes equally between the gamma matrix and the M7C3 carbide. The composition and lattice parameters of the carbide and matrix phases were determined to establish their respective stabilities.

  11. Effect of Al and Cr Content on Air and Steam Oxidation of FeCrAl Alloys and Commercial APMT Alloy

    DOE PAGES

    Unocic, Kinga A.; Yamamoto, Yukinori; Pint, Bruce A.

    2017-03-09

    To develop the next generation of accident-tolerant fuel cladding for light-water nuclear reactors, wrought FeCrAlY alloys with varying amounts of Cr and Al and commercial Kanthal APMT alloy were evaluated for short-term (4 h) oxidation resistance in steam and air at 1200–1475 °C. Model alloys with lower Cr contents and higher Al contents were evaluated in this paper as lower Cr contents are desirable for radiation damage resistance during operation. As expected, a synergistic effect was found between the Cr and Al contents to enable protective Al2O3 formation under these conditions. Characterization of the alumina scales formed in steam foundmore » that the scale morphology was affected by the alloy Y content and detailed scanning transmission electron microscopy (STEM) detected Y segregation along scale grain boundaries at 1200 °C. However, after 4 h at 1475 °C, Y and Hf were not segregated to the oxide grain boundaries formed on APMT and the scale had a single layer structure. Finally, compared to oxidation in air, STEM characterization of the outer scale showed differences in the Fe and Cr distributions in steam.« less

  12. Phase-field Model for Interstitial Loop Growth Kinetics and Thermodynamic and Kinetic Models of Irradiated Fe-Cr Alloys

    SciTech Connect

    Li, Yulan; Hu, Shenyang Y.; Sun, Xin; Khaleel, Mohammad A.

    2011-06-15

    strength of interstitial loop for interstitials. In part II, we present a generic phase field model and discuss the thermodynamic and kinetic properties in phase-field models including the reaction kinetics of radiation defects and local free energy of irradiated materials. In particular, a two-sublattice thermodynamic model is suggested to describe the local free energy of alloys with irradiated defects. Fe-Cr alloy is taken as an example to explain the required thermodynamic and kinetic properties for quantitative phase-field modeling. Finally the great challenges in phase-field modeling will be discussed.

  13. Computational thermodynamics aided design of novel ferritic alloys

    SciTech Connect

    Yang, Ying; Chen, Tianyi; Tan, Lizhen

    2016-06-30

    With the aid of computational thermodynamics, Ni was identified to suppress the liquidus temperature of Fe2Zr and four Fe-Cr-Ni-Zr alloys were designed to study the Ni effect on the phase stability of Fe2Zr laves_phase. These alloys were fabricated through traditional arc-metling, followed by annealing at 1000 C for 336 hours and 700 C for 1275 hours. The microstructure were examined and characterized by SEM BSE image, EDS compositional mapping and point scan, XRD and TEM analysis. The major results were summarized below: 1)For investigated alloys with 12wt% Cr, 3~6wt% Zr and 3~9 wt%Ni, the phases in equilibrium with the BCC phase are C15_Laves phase, Fe23Zr6 phase. The volume fraction of intermetallic phases increases with Ni and Zr contents. 2)Instead of (Fe,Cr)2Zr C14_Laves phase, Ni stabilizes the C15_Laves structure in Fe-Cr-Ni-Zr alloys by substituting Fe and Cr atoms with Ni atoms in the first sublattice. 3)Fe23Zr6, that is metastable in the Fe-Cr-Zr ternary, is also stabilized by Ni addition. 4)Ni7Zr2 phase was observed in samples with high Ni/Zr ratio. Extensive solubility of Fe was identified in the phase. The microstructural and composition results obtained from this study will be incorportated into the the Fe-Cr-Ni-Zr database. The current samples will be subjected to ion irradiaition to be compared with those results for Fe-Cr-Zr alloys. Additional alloys will be designed to form (Fe,Cr,Ni)2Zr nanoprecipitates for further studies.

  14. Microstructure and wear resistance of the hypereutectic Fe-Cr-C alloy hardfacing metals with different La2O3 additives

    NASA Astrophysics Data System (ADS)

    Yang, Jian; Tian, Jianjun; Hao, Feifei; Dan, Ting; Ren, Xuejun; Yang, Yulin; Yang, Qingxiang

    2014-01-01

    Hardfacing (harden-surface-welding) metal of the hypereutectic Fe-Cr-C alloy with different La2O3 additives was developed. The microstructure of the hardfacing metal was observed by optical microscopy. The phase structure was determined by X-ray diffraction. The hardness and wear resistance of the hardfacing metal were measured by hardness tester and dry sand rubber wheel abrasive tester, respectively. The worn surface morphology was observed by field emission scanning electron microscope equipped with energy dispersive X-ray spectrometry. The solidification curve of the hardfacing metal and the relationship between the content of each phase and the temperature were calculated by thermodynamics software Thermo-Calc and Jmatpro, respectively. The results indicate that, with the increase of the La2O3 additives, the dimension of the primary M7C3 carbide in the hypereutectic Fe-Cr-C alloy hardfacing metal decreases gradually. When the La2O3 additive is 0.78 wt.%, it reaches minimum, which is 11.37 μm. The amount of M7C3 carbide (including the primary carbide and the eutectic carbide) decreases firstly then increases. The hardness of the hardfacing metal increases smally, while the wear resistance of it increases firstly then decreases and reaches the most excellent when the La2O3 additive is 0.78 wt.%. The formation temperature of M7C3 carbide is higher than that of austenite in the hypereutectic Fe-Cr-C alloy hardfacing metal. Austenite precipitated in the liquid phase can improve the precipitation rate of M7C3 carbide in a certain extent. As the temperature of the molten pool drops from 870 °C to 840 °C, γ-Fe transforms into α-Fe completely, so a large number of C atoms precipitate, which promotes the growth of the M7C3 carbide in short period.

  15. Investigation of the effect of cyclic laser heating for creating dispersed structures in the austenitic-martensitic alloys based on Fe-Cr-Ni system

    NASA Astrophysics Data System (ADS)

    Andreev, A. O.; Mironov, V. D.; Petrovskii, V. N.; Orlov, A. V.; Libman, M. A.

    2016-09-01

    The effect of cyclic laser heating on the formation of the austenite structure in the austenitic-martensitic alloys based on Fe-Cr-Ni system is investigated. It is shown that under the influence of ultra-fast laser heating on the martensite, which was formed during plastic deformation, the reverse martensitic transformation occurs, and austenite with high strength characteristics is formed. Repeated and multiple laser heating effectively grinds areas of austenite to a size close to the large nanoparticles. There is an additional increase in the strength characteristics of austenite as a result of this fragmentation.

  16. Investigation of the thermo-mechanical behavior of neutron-irradiated Fe-Cr alloys by self-consistent plasticity theory

    NASA Astrophysics Data System (ADS)

    Xiao, Xiazi; Terentyev, Dmitry; Yu, Long; Bakaev, A.; Jin, Zhaohui; Duan, Huiling

    2016-08-01

    The thermo-mechanical behavior of non-irradiated (at 223 K, 302 K and 573 K) and neutron irradiated (at 573 K) Fe-2.5Cr, Fe-5Cr and Fe-9Cr alloys is studied by a self-consistent plasticity theory, which consists of constitutive equations describing the contribution of radiation defects at grain level, and the elastic-viscoplastic self-consistent method to obtain polycrystalline behaviors. Attention is paid to two types of radiation-induced defects: interstitial dislocation loops and solute rich clusters, which are believed to be the main sources of hardening in Fe-Cr alloys at medium irradiation doses. Both the hardening mechanism and microstructural evolution are investigated by using available experimental data on microstructures, and implementing hardening rules derived from atomistic data. Good agreement with experimental data is achieved for both the yield stress and strain hardening of non-irradiated and irradiated Fe-Cr alloys by treating dislocation loops as strong thermally activated obstacles and solute rich clusters as weak shearable ones.

  17. A Microstructural and Kinetic Investigation of the KCl-Induced Corrosion of an FeCrAl Alloy at 600 °C

    SciTech Connect

    Israelsson, Niklas; Unocic, Kinga A.; Hellström, K.; Jonsson, T.; Norell, M.; Svensson, J. -E.; Johansson, L. -G.

    2015-03-18

    In this paper, the corrosion behaviour of a FeCrAl alloy was investigated at 600 °C in O2 + H2O with solid KCl applied. A kinetics and microstructural investigation showed that KCl accelerates corrosion and that potassium chromate formation depletes the protective scale in Cr, thus triggering the formation of a fast-growing iron-rich scale. Iron oxide was found to grow both inward and outward, on either side of the initial oxide. A chromia layer is formed with time underneath the iron oxide. Finally, it was found that although the alloy does not form a continuous pure alumina scale at the investigated temperature, aluminium is, however, always enriched at the oxide/alloy interface.

  18. A Microstructural and Kinetic Investigation of the KCl-Induced Corrosion of an FeCrAl Alloy at 600 °C

    DOE PAGES

    Israelsson, Niklas; Unocic, Kinga A.; Hellström, K.; ...

    2015-03-18

    In this paper, the corrosion behaviour of a FeCrAl alloy was investigated at 600 °C in O2 + H2O with solid KCl applied. A kinetics and microstructural investigation showed that KCl accelerates corrosion and that potassium chromate formation depletes the protective scale in Cr, thus triggering the formation of a fast-growing iron-rich scale. Iron oxide was found to grow both inward and outward, on either side of the initial oxide. A chromia layer is formed with time underneath the iron oxide. Finally, it was found that although the alloy does not form a continuous pure alumina scale at the investigatedmore » temperature, aluminium is, however, always enriched at the oxide/alloy interface.« less

  19. Creation of a sharp cube texture in ribbon substrates of Cu-40% Ni- M ( M = Fe, Cr, V) ternary alloys for high-temperature second generation superconductors

    NASA Astrophysics Data System (ADS)

    Khlebnikova, Yu. V.; Rodionov, D. P.; Gervas'eva, I. V.; Suaridze, T. R.; Egorova, L. Yu.

    2016-11-01

    The structure and the process of texture formation in ribbons made of Cu-Ni- M ( M = Fe, Cr, V) ternary alloys have been studied upon cold rolling deformation to a degree of 99% and subsequent recrystallization annealing. The possibility of obtaining a perfect cube texture in a thin ribbon made of copper-nickel-based ternary alloys with additives of iron, chromium, and vanadium has been shown, which opens the prospects of the use of these alloys as substrates in the technology of production of tapes of high-temperature second-generation superconductors. Optimal annealing regimes have been determined, which make it possible to obtain a perfect biaxial texture close to single-crystalline one with the content of cube-oriented grains {001}<100>±10° more than 99% on the surface of the textured ribbon.

  20. Hydrogen embrittlement of a Fe-Cr-Ni alloy: Analysis of the physical and chemical processes in the early stage of stress corrosion cracking initiation

    NASA Astrophysics Data System (ADS)

    Simonetti, S.; Lanz, C.; Brizuela, G.

    2013-01-01

    The interaction of two-hydrogen atoms in a zone of γ-Fe55Cr25Ni20 alloy having a vacancy (V) was studied by the atom superposition and electron delocalization molecular orbital (ASED-MO) method. The impurities are located aligned both along [1-10] direction and with the vacancy, in the (111) plane. This behavior can be related with a lineal hydrogen-vacancy clusterization, as a precursor to crack initiation. The electronic structure of the Fe, Cr and Ni atoms near the vacancy, changes after hydrogen's location. The interactions mainly involve Fe 4px and Cr 4py atomic orbitals. The 3d, 3d and 3dxz metallic orbitals also have participation in the hydrogen-alloy interactions. An electron transfer to the H atoms from the Fe, Cr and Ni nearest neighbor atoms contributes to form the new H-metal bonds. The metal-metal bonds weakened as the new H-Fe, H-Cr, and H-Ni pairs were formed. The Cr atoms have an important role in the embrittlent process; the strengths of the Cr-Fe, Cr-Cr and Cr-Ni bonds are the most affected while the H-Cr interaction has the highest overlap population. Same H-H interaction is observed and could be associated with the precursor of hydrogen bubble but it is far away to a typical H2 chemical bond. All the cited physical and chemical processes play a key role in subsequent localized corrosion nucleation such as the initiation of stress corrosion cracking.

  1. Thermodynamic Modeling and Experimental Study of the Fe-Cr-Zr System

    SciTech Connect

    Yang, Ying; Tan, Lizhen; Bei, Hongbin; Busby, Jeremy T

    2013-01-01

    Wide applications of zircaloys, stainless steels and their interactions in nuclear reactors require the knowledge on phase stability and thermodynamic property of the Fe-Cr-Zr system. This knowledge is also important to develop new Zr-contained Fe-Cr ferritic steels. This work aims at developing thermodynamic models for describing phase stability and thermodynamic property of the Fe-Cr-Zr system using the Calphad approach coupled with experimental study. Thermodynamic descriptions of the Fe-Cr and Cr-Zr systems were either directly adopted or slightly modified from literature. The Fe-Zr system has been remodeled to accommodate recent ab-initio calculation of formation enthalpies of various Fe-Zr compounds. Reliable ternary experimental data and thermodynamic models were mainly available in the Zr-rich region. Therefore, selected ternary alloys located in the vicinity of the eutectic valley of (Fe,Cr,Zr) and (Fe,Cr)2Zr laves phase in the Fe-rich region have been experimentally investigated in this study. Microstructure has been examined by using scanning electron microscope, energy-dispersive Xray spectroscopy and X-ray diffraction. These experimental results, along with the literature data were then used to develop thermodynamic models for phases in the Fe-Cr-Zr system. Calculated phase equilibria and thermodynamic properties of the ternary system yield satisfactory agreements with available experimental data, which gives the confidence to use these models as building blocks for developing a Zr, Fe and Cr contained multicomponent thermodynamic database for broader applications in nuclear reactors.

  2. Roles of vacancy/interstitial diffusion and segregation in the microchemistry at grain boundaries of irradiated Fe-Cr-Ni alloys

    NASA Astrophysics Data System (ADS)

    Yang, Ying; Field, Kevin G.; Allen, Todd R.; Busby, Jeremy T.

    2016-05-01

    This work presents a detailed analysis of the diffusion fluxes near and at grain boundaries of irradiated Fe-Cr-Ni alloys, induced by preferential atom-vacancy and atom-interstitial coupling. The diffusion flux equations were based on the Perks model formulated through the linear theory of the thermodynamics of irreversible processes. The preferential atom-vacancy coupling was described by the mobility model, whereas the preferential atom-interstitial coupling was described by the interstitial binding model. The composition dependence of the thermodynamic factor was modeled using the CALPHAD approach. The calculated fluxes up to 10 dpa suggested the dominant diffusion mechanism for chromium and iron is via vacancy, while that for nickel can swing from the vacancy to the interstitial dominant mechanism. The diffusion flux in the vicinity of a grain boundary was found to be greatly modified by the segregation induced by irradiation, leading to the oscillatory behavior of alloy compositions in this region.

  3. Processing and Consolidation of Nanocrystalline Cu-Zn-Ti-Fe-Cr High-Entropy Alloys via Mechanical Alloying

    NASA Astrophysics Data System (ADS)

    Mridha, Sanghita; Samal, Sumanta; Khan, P. Yousaf; Biswas, Krishanu; Govind

    2013-10-01

    In the current investigation, nanocrystalline multicomponent high-entropy alloys (HEAs) have been synthesized in the Cu x Zn y Ti20Fe20Cr20 system ( x/ y = 1/0, 3/1, 1; and x + y = 40) by mechanical alloying and subsequently consolidated using spark plasma sintering (SPS) in argon atmosphere at a pressure of 50 MPa. A detailed X-ray diffraction and transmission electron microscopy study reveals the presence of both FCC copper solid-solution, (Cu)ss and BCC chromium solid-solution, (Cr)ss phases in both the mechanically alloyed powders as well as the sintered compacts. The phase formation and stability of the sintered multicomponent Cu x Zn y Ti20Fe20Cr20 with x/ y = 3/1 and x + y = 40 pellet have been studied at different sintering temperatures, i.e., 873 K, 973 K, 1073 K, and 1173 K (600 °C, 700 °C, 800 °C, and 900 °C). The important findings include that high Vickers bulk hardness of around 6 GPa and relative density of around 95 pct reported in the Cu x Zn y Ti20Fe20Cr20 with x/ y = 3/1 and x + y = 40 HEAs, SPSed at 1173 K (900 °C). The formation, consolidation, and microstructural details are analyzed critically and discussed.

  4. Cold worked ferritic alloys and components

    DOEpatents

    Korenko, Michael K.

    1984-01-01

    This invention relates to liquid metal fast breeder reactor and steam generator precipitation hardening fully ferritic alloy components which have a microstructure substantially free of the primary precipitation hardening phase while having cells or arrays of dislocations of varying population densities. It also relates to the process by which these components are produced, which entails solution treating the alloy followed by a final cold working step. In this condition, the first significant precipitation hardening of the component occurs during high temperature use.

  5. NEAMS-ATF M3 Milestone Report: Literature Review of Modeling of Radiation-Induced Swelling in Fe-Cr-Al Steels

    SciTech Connect

    Bai, Xianming; Biner, Suleyman Bulent; Jiang, Chao

    2015-12-01

    Fe-Cr-Al steels are proposed as accident-tolerant-fuel (ATF) cladding materials in light water reactors due to their excellent oxidation resistance at high temperatures. Currently, the understanding of their performance in reactor environment is still limited. In this review, firstly we reviewed the experimental studies of Fe-Cr-Al based alloys with particular focus on the radiation effects in these alloys. Although limited data are available in literature, several previous and recent experimental studies have shown that Fe-Cr-Al based alloys have very good void swelling resistance at low and moderate irradiation doses but the growth of dislocation loops is very active. Overall, the behavior of radiation damage evolution is similar to that in Fe-Cr ferritic/martensitic alloys. Secondly, we reviewed the rate theory-based modeling methods for modeling the coevolution of voids and dislocation loops in materials under irradiation such as Frenkel pair three-dimensional diffusion model (FP3DM) and cluster dynamics. Finally, we summarized and discussed our review and proposed our future plans for modeling radiation damage in Fe-Cr-Al based alloys.

  6. Crystallography of in-situ transformations of the M 7C3 carbide in the cast Fe-Cr-Ni alloy

    NASA Astrophysics Data System (ADS)

    Kraposhin, V. S.; Kondrat'ev, S. Yu.; Talis, A. L.; Anastasiadi, G. P.

    2017-03-01

    In the process of holding of the cast heat-resistant Fe-Cr-Ni (0.45C-25Cr-35Ni) alloy at 1150°C, the eutectic chromium carbide present in its structure undergoes a gradual transition M 7C3 → M 23C6. The gradual formation of domains of the M 23C6 carbide inside the particles of the M 7C3 carbide makes it possible to assume that the observed phase transition is the well-known carbide transformation of the in situ type. The mechanism of the in situ transformation of the crystal structure of the carbide from M 7C3 into M 23C6 with a change in the number of nearest metal neighbors of carbon atoms is explained within the previously developed combinatory model of polymorphic transitions in the metals.

  7. Ferritic Alloys as Accident Tolerant Fuel Cladding Material for Light Water Reactors

    SciTech Connect

    Rebak, Raul B.

    2014-09-30

    The objective of the GE project is to demonstrate that advanced steels such as iron-chromium-aluminum (FeCrAl) alloys could be used as accident tolerant fuel cladding material in commercial light water reactors. The GE project does not include fuel development. Current findings support the concept that a FeCrAl alloy could be used for the cladding of commercial nuclear fuel. The use of this alloy will benefit the public since it is going to make the power generating light water reactors safer. In the Phase 1A of this cost shared project, GE (GRC + GNF) teamed with the University of Michigan, Los Alamos National Laboratory, Brookhaven National Laboratory, Idaho National Laboratory, and Oak Ridge National Laboratory to study the environmental and mechanical behavior of more than eight candidate cladding materials both under normal operation conditions of commercial nuclear reactors and under accident conditions in superheated steam (loss of coolant condition). The main findings are as follows: (1) Under normal operation conditions the candidate alloys (e.g. APMT, Alloy 33) showed excellent resistance to general corrosion, shadow corrosion and to environmentally assisted cracking. APMT also showed resistance to proton irradiation up to 5 dpa. (2) Under accident conditions the selected candidate materials showed several orders of magnitude improvement in the reaction with superheated steam as compared with the current zirconium based alloys. (3) Tube fabrication feasibility studies of FeCrAl alloys are underway. The aim is to obtain a wall thickness that is below 400 µm. (4) A strategy is outlined for the regulatory path approval and for the insertion of a lead fuel assembly in a commercial reactor by 2022. (5) The GE team worked closely with INL to have four rodlets tested in the ATR. GE provided the raw stock for the alloys, the fuel for the rodlets and the cost for fabrication/welding of the rodlets. INL fabricated the rodlets and the caps and welded them to

  8. Development and property evaluation of nuclear grade wrought FeCrAl fuel cladding for light water reactors

    SciTech Connect

    Yamamoto, Yukinori; Pint, Bruce A.; Terrani, Kurt A.; Field, Kevin G.; Yang, Ying; Snead, Lance Lewis

    2015-10-19

    Development of nuclear grade, iron-based wrought FeCrAl alloys has been initiated for light water reactor (LWR) fuel cladding to serve as a substitute for zirconium-based alloys with enhanced accident tolerance. Ferritic alloys with sufficient chromium and aluminum additions can exhibit significantly improved oxidation kinetics in high-temperature steam environments when compared to zirconium-based alloys. In the first phase, a set of model FeCrAl alloys containing 10–20Cr, 3–5Al, and 0–0.12Y in weight percent, were prepared by conventional arc-melting and hot-working processes to explore the effect of composition on the properties of FeCrAlY alloys. It was found that the tensile properties were insensitive to the alloy compositions studied; however, the steam oxidation resistance strongly depended on both the chromium and the aluminum contents. The second phase development focused on strengthening Fe-13Cr-5Al with minor alloying additions of molybdenum, niobium, and silicon. Combined with an optimized thermo-mechanical treatment, a thermally stable microstructure was produced with improved tensile properties at temperatures up to 741°C.

  9. Development and property evaluation of nuclear grade wrought FeCrAl fuel cladding for light water reactors

    NASA Astrophysics Data System (ADS)

    Yamamoto, Y.; Pint, B. A.; Terrani, K. A.; Field, K. G.; Yang, Y.; Snead, L. L.

    2015-12-01

    Development of nuclear grade, iron-based wrought FeCrAl alloys has been initiated for light water reactor (LWR) fuel cladding to serve as a substitute for zirconium-based alloys with enhanced accident tolerance. Ferritic alloys with sufficient chromium and aluminum additions can exhibit significantly improved oxidation kinetics in high-temperature steam environments when compared to zirconium-based alloys. In the first phase, a set of model FeCrAl alloys containing 10-20Cr, 3-5Al, and 0-0.12Y in weight percent, were prepared by conventional arc-melting and hot-working processes to explore the effect of composition on the properties of FeCrAlY alloys. It was found that the tensile properties were insensitive to the alloy compositions studied; however, the steam oxidation resistance strongly depended on both the chromium and the aluminum contents. The second phase development focused on strengthening Fe-13Cr-5Al with minor alloying additions of molybdenum, niobium, and silicon. Combined with an optimized thermo-mechanical treatment, a thermally stable microstructure was produced with improved tensile properties at temperatures up to 741 °C.

  10. Development and property evaluation of nuclear grade wrought FeCrAl fuel cladding for light water reactors

    DOE PAGES

    Yamamoto, Yukinori; Pint, Bruce A.; Terrani, Kurt A.; ...

    2015-10-19

    Development of nuclear grade, iron-based wrought FeCrAl alloys has been initiated for light water reactor (LWR) fuel cladding to serve as a substitute for zirconium-based alloys with enhanced accident tolerance. Ferritic alloys with sufficient chromium and aluminum additions can exhibit significantly improved oxidation kinetics in high-temperature steam environments when compared to zirconium-based alloys. In the first phase, a set of model FeCrAl alloys containing 10–20Cr, 3–5Al, and 0–0.12Y in weight percent, were prepared by conventional arc-melting and hot-working processes to explore the effect of composition on the properties of FeCrAlY alloys. It was found that the tensile properties were insensitivemore » to the alloy compositions studied; however, the steam oxidation resistance strongly depended on both the chromium and the aluminum contents. The second phase development focused on strengthening Fe-13Cr-5Al with minor alloying additions of molybdenum, niobium, and silicon. Combined with an optimized thermo-mechanical treatment, a thermally stable microstructure was produced with improved tensile properties at temperatures up to 741°C.« less

  11. Application of the radioisotope excited X-ray fluorescence technique in charge optimization during thermite smelting of Fe-Ni, Fe-cr, and Fe-Ti alloys

    SciTech Connect

    Sharma, I.G.; Joseph, D.; Lal, M.; Bose, D.K.

    1995-10-01

    A wide range of ferroalloys are used to facilitate the addition of different alloying elements to molten steel. High-carbon ferroalloys are produced on a tonnage basis by carbothermic smelting in an electric furnace, and an aluminothermic route is generally adopted for small scale production of low-carbon varieties. The physicochemical principles of carbothermy and aluminothermy have been well documented in the literature. However, limited technical data are reported on the production of individual ferroalloys of low-carbon varieties from their selected resources. The authors demonstrate her the application of an energy dispersive X-ray fluorescence (EDXRF) technique in meeting the analytical requirements of a thermite smelting campaign, carried out with the aim of preparing low-carbon-low-nitrogen Fe-Ni, Fe-Cr, and Fe-Ti alloys from indigenously available nickel bearing spent catalyst, mineral chromite, and ilmenite/rutile, respectively. They have chosen the EDXRF technique to meet the analytical requirements because of its capability to analyze samples of ore, minerals, a metal, and alloys in different forms, such as powder, sponge, as-smelted, or as-cast, to obtain rapid multielement analyses with ease. Rapid analyses of thermite feed and product by this technique have aided in the appropriate alterations of the charge constitutents to obtain optimum charge consumption.

  12. A method for increasing the homogeneity of the temperature distribution during magnetic fluid hyperthermia with a Fe-Cr-Nb-B alloy in the presence of blood vessels

    NASA Astrophysics Data System (ADS)

    Tang, Yundong; Flesch, Rodolfo C. C.; Jin, Tao

    2017-06-01

    Magnetic hyperthermia ablates tumor cells by absorbing the thermal energy from magnetic nanoparticles (MNPs) under an external alternating magnetic field. The blood vessels (BVs) within tumor region can generally reduce treatment effectiveness due to the cooling effect of blood flow. This paper aims to investigate the cooling effect of BVs on the temperature field of malignant tumor regions using a complex geometric model and numerical simulation. For deriving the model, the Navier-Stokes equation for blood flow is combined with Pennes bio-heat transfer equation for human tissue. The effects on treatment temperature caused by two different BV distributions inside a mammary tumor are analyzed through numerical simulation under different conditions of flow rate considering a Fe-Cr-Nb-B alloy, which has low Curie temperature ranging from 42 °C to 45 °C. Numerical results show that the multi-vessel system has more obvious cooling effects than the single vessel one on the temperature field distribution for hyperthermia. Besides, simulation results show that the temperature field within tumor area can also be influenced by the velocity and diameter of BVs. To minimize the cooling effect, this article proposes a treatment method based on the increase of the thermal energy provided to MNPs associated with the adoption of low Curie temperature particles recently reported in literature. Results demonstrate that this approach noticeably improves the uniformity of the temperature field, and shortens the treatment time in a Fe-Cr-Nb-B system, thus reducing the side effects to the patient.

  13. Improved atomistic Monte Carlo models based on ab-initio-trained neural networks: Application to FeCu and FeCr alloys

    NASA Astrophysics Data System (ADS)

    Castin, N.; Messina, L.; Domain, C.; Pasianot, R. C.; Olsson, P.

    2017-06-01

    We significantly improve the physical models underlying atomistic Monte Carlo (MC) simulations, through the use of ab initio fitted high-dimensional neural network potentials (NNPs). In this way, we can incorporate energetics derived from density functional theory (DFT) in MC, and avoid using empirical potentials that are very challenging to design for complex alloys. We take significant steps forward from a recent work where artificial neural networks (ANNs), exclusively trained on DFT vacancy migration energies, were used to perform kinetic MC simulations of Cu precipitation in Fe. Here, a more extensive transfer of knowledge from DFT to our cohesive model is achieved via the fitting of NNPs, aimed at accurately mimicking the most important aspects of the ab initio predictions. Rigid-lattice potentials are designed to monitor the evolution during the simulation of the system energy, thus taking care of the thermodynamic aspects of the model. In addition, other ANNs are designed to evaluate the activation energies associated with the MC events (migration towards first-nearest-neighbor positions of single point defects), thereby providing an accurate kinetic modeling. Because our methodology inherently requires the calculation of a substantial amount of reference data, we design as well lattice-free potentials, aimed at replacing the very costly DFT method with an approximate, yet accurate and considerably more computationally efficient, potential. The binary FeCu and FeCr alloys are taken as sample applications considering the extensive literature covering these systems.

  14. Electronic structure, magnetism, and antisite disorder in CoFeCrGe and CoMnCrAl quaternary Heusler alloys

    SciTech Connect

    Enamullah, .; Venkateswara, Y.; Gupta, Sachin; Varma, Manoj Raama; Singh, Prashant; Suresh, K. G.; Alam, Aftab

    2015-12-10

    In this study, we present a combined theoretical and experimental study of two quaternary Heusler alloys CoFeCrGe (CFCG) and CoMnCrAl (CMCA), promising candidates for spintronics applications. Magnetization measurement shows the saturation magnetization and transition temperature to be 3 μB, 866 K and 0.9 μB, 358 K for CFCG and CMCA respectively. The magnetization values agree fairly well with our theoretical results and also obey the Slater-Pauling rule, a prerequisite for half metallicity. A striking difference between the two systems is their structure; CFCG crystallizes in fully ordered Y-type structure while CMCA has L21 disordered structure. The antisite disorder adds a somewhat unique property to the second compound, which arises due to the probabilistic mutual exchange of Al positions with Cr/Mn and such an effect is possibly expected due to comparable electronegativities of Al and Cr/Mn. Ab initio simulation predicted a unique transition from half metallic ferromagnet to metallic antiferromagnet beyond a critical excess concentration of Al in the alloy.

  15. Kinetics of oxidation of Fe-Cr-Al alloy Characterization by electrochemical spectroscopy of impedance in a 3% medium NaCl

    NASA Astrophysics Data System (ADS)

    Chadli, H.; Retima, M.; Khenioui, Y.

    2009-11-01

    The film growths kinetic study developed on the Fe-Cr-Al alloy oxidation under ambient air has been studied due to its tremendous uses in the automobile industry, specifically in catalytic exhaust. In this work, we report on its behavior as a function of various parameters such as the temperature, the oxidation duration, elaboration mode or the substrate nature and geometry. It has been shown that the growth, the morphology or the adherence of the formed layers are strongly affected by these parameters. At high temperature (900-1100 ∘C), the formed protective film for the materials studied in this work is primarily consisted of alumina. Below these temperatures, several phases may coexist, namely, the γ phase and the θ phase. The extension of this alloy application has led us to perform spectroscopic measurements of electrochemical impedance (SEI) in an aqueous environment 3% (NaCl). These measurements have shown that sane coatings preserve excellent insulating properties and the corrosion risks are related to defects in the layers while are formed.

  16. Electronic structure, magnetism, and antisite disorder in CoFeCrGe and CoMnCrAl quaternary Heusler alloys

    DOE PAGES

    Enamullah, .; Venkateswara, Y.; Gupta, Sachin; ...

    2015-12-10

    In this study, we present a combined theoretical and experimental study of two quaternary Heusler alloys CoFeCrGe (CFCG) and CoMnCrAl (CMCA), promising candidates for spintronics applications. Magnetization measurement shows the saturation magnetization and transition temperature to be 3 μB, 866 K and 0.9 μB, 358 K for CFCG and CMCA respectively. The magnetization values agree fairly well with our theoretical results and also obey the Slater-Pauling rule, a prerequisite for half metallicity. A striking difference between the two systems is their structure; CFCG crystallizes in fully ordered Y-type structure while CMCA has L21 disordered structure. The antisite disorder adds amore » somewhat unique property to the second compound, which arises due to the probabilistic mutual exchange of Al positions with Cr/Mn and such an effect is possibly expected due to comparable electronegativities of Al and Cr/Mn. Ab initio simulation predicted a unique transition from half metallic ferromagnet to metallic antiferromagnet beyond a critical excess concentration of Al in the alloy.« less

  17. Electronic structure, magnetism, and antisite disorder in CoFeCrGe and CoMnCrAl quaternary Heusler alloys

    NASA Astrophysics Data System (ADS)

    Enamullah; Venkateswara, Y.; Gupta, Sachin; Varma, Manoj Raama; Singh, Prashant; Suresh, K. G.; Alam, Aftab

    2015-12-01

    We present a combined theoretical and experimental study of two quaternary Heusler alloys CoFeCrGe (CFCG) and CoMnCrAl (CMCA), promising candidates for spintronics applications. Magnetization measurement shows the saturation magnetization and transition temperature to be 3 μB , 866 K and 0.9 μB , 358 K for CFCG and CMCA respectively. The magnetization values agree fairly well with our theoretical results and also obey the Slater-Pauling rule, a prerequisite for half metallicity. A striking difference between the two systems is their structure; CFCG crystallizes in fully ordered Y -type structure while CMCA has L 21 disordered structure. The antisite disorder adds a somewhat unique property to the second compound, which arises due to the probabilistic mutual exchange of Al positions with Cr/Mn and such an effect is possibly expected due to comparable electronegativities of Al and Cr/Mn. Ab initio simulation predicted a unique transition from half metallic ferromagnet to metallic antiferromagnet beyond a critical excess concentration of Al in the alloy.

  18. Effects of irradiation temperature and dose rate on the mechanical properties of self-ion implanted Fe and Fe-Cr alloys

    NASA Astrophysics Data System (ADS)

    Hardie, Christopher D.; Williams, Ceri A.; Xu, Shuo; Roberts, Steve G.

    2013-08-01

    Pure Fe and model Fe-Cr alloys containing 5, 10 and 14%Cr were irradiated with Fe+ ions at a maximum energy of 2 MeV to the same dose of 0.6 dpa at temperatures of 300 °C, 400 °C and 500 °C, and at dose rates corresponding to 6 × 10-4 dpa/s and 3 × 10-5 dpa/s. All materials exhibited an increase in hardness after irradiation at 300 °C. After irradiation at 400 °C, hardening was observed only in Fe-Cr alloys, and not in the pure Fe. After irradiation at 500 °C, no hardening was observed in any of the materials tested. For irradiations at both 300 °C and 400 °C, greater hardening was found in the Fe-Cr alloys irradiated at the lower dose rate. Transmission electron microscopy and atom probe tomography of Fe 5%Cr identified larger dislocation loop densities and sizes in the alloy irradiated with the high dose rate and Cr precipitation in the alloy irradiated with the low dose rate. Loss of defects at extended sinks such as dislocations and grain boundaries. Growth or shrinkage of defect clusters by the capture of point defects. Mutual annihilation by the recombination of a vacancy and interstitial. At low dose rates and/or high irradiation temperatures, reaction path (i) (sinks) dominates and at a high dose rates and/or low irradiation temperature reaction path (iii) (recombination) dominates [2]. The evolution of radiation damage such as dislocation loops and voids and phenomena such as radiation induced segregation, swelling and creep, depend on the fraction of point defects which migrate to sinks, recombine or cluster within the lattice and will be influenced by the reaction path that dominates the microstructural evolution of the material under irradiation.The relative proportions of these reaction types are directly dependent on the density and mobility of the defects, and hence dependent on dose rate and temperature. In iron, vacancy type defects are generally found to have significantly higher activation energy for migration compared to interstitial

  19. High Temperature Deformation Mechanism in Hierarchical and Single Precipitate Strengthened Ferritic Alloys by In Situ Neutron Diffraction Studies

    PubMed Central

    Song, Gian; Sun, Zhiqian; Li, Lin; Clausen, Bjørn; Zhang, Shu Yan; Gao, Yanfei; Liaw, Peter K.

    2017-01-01

    The ferritic Fe-Cr-Ni-Al-Ti alloys strengthened by hierarchical-Ni2TiAl/NiAl or single-Ni2TiAl precipitates have been developed and received great attentions due to their superior creep resistance, as compared to conventional ferritic steels. Although the significant improvement of the creep resistance is achieved in the hierarchical-precipitate-strengthened ferritic alloy, the in-depth understanding of its high-temperature deformation mechanisms is essential to further optimize the microstructure and mechanical properties, and advance the development of the creep resistant materials. In the present study, in-situ neutron diffraction has been used to investigate the evolution of elastic strain of constitutive phases and their interactions, such as load-transfer/load-relaxation behavior between the precipitate and matrix, during tensile deformation and stress relaxation at 973 K, which provide the key features in understanding the governing deformation mechanisms. Crystal-plasticity finite-element simulations were employed to qualitatively compare the experimental evolution of the elastic strain during tensile deformation at 973 K. It was found that the coherent elastic strain field in the matrix, created by the lattice misfit between the matrix and precipitate phases for the hierarchical-precipitate-strengthened ferritic alloy, is effective in reducing the diffusional relaxation along the interface between the precipitate and matrix phases, which leads to the strong load-transfer capability from the matrix to precipitate. PMID:28387230

  20. High temperature deformation mechanism in hierarchical and single precipitate strengthened ferritic alloys by in situ neutron diffraction studies

    DOE PAGES

    Song, Gian; Sun, Zhiqian; Li, Lin; ...

    2017-04-07

    Here, the ferritic Fe-Cr-Ni-Al-Ti alloys strengthened by hierarchical-Ni2TiAl/NiAl or single-Ni2TiAl precipitates have been developed and received great attentions due to their superior creep resistance, as compared to conventional ferritic steels. Although the significant improvement of the creep resistance is achieved in the hierarchical-precipitate-strengthened ferritic alloy, the in-depth understanding of its high-temperature deformation mechanisms is essential to further optimize the microstructure and mechanical properties, and advance the development of the creep resistant materials. In the present study, in-situ neutron diffraction has been used to investigate the evolution of elastic strain of constitutive phases and their interactions, such as load-transfer/load-relaxation behavior betweenmore » the precipitate and matrix, during tensile deformation and stress relaxation at 973 K, which provide the key features in understanding the governing deformation mechanisms. Crystal-plasticity finite-element simulations were employed to qualitatively compare the experimental evolution of the elastic strain during tensile deformation at 973 K. It was found that the coherent elastic strain field in the matrix, created by the lattice misfit between the matrix and precipitate phases for the hierarchical-precipitate-strengthened ferritic alloy, is effective in reducing the diffusional relaxation along the interface between the precipitate and matrix phases, which leads to the strong load-transfer capability from the matrix to precipitate.« less

  1. High Temperature Deformation Mechanism in Hierarchical and Single Precipitate Strengthened Ferritic Alloys by In Situ Neutron Diffraction Studies

    NASA Astrophysics Data System (ADS)

    Song, Gian; Sun, Zhiqian; Li, Lin; Clausen, Bjørn; Zhang, Shu Yan; Gao, Yanfei; Liaw, Peter K.

    2017-04-01

    The ferritic Fe-Cr-Ni-Al-Ti alloys strengthened by hierarchical-Ni2TiAl/NiAl or single-Ni2TiAl precipitates have been developed and received great attentions due to their superior creep resistance, as compared to conventional ferritic steels. Although the significant improvement of the creep resistance is achieved in the hierarchical-precipitate-strengthened ferritic alloy, the in-depth understanding of its high-temperature deformation mechanisms is essential to further optimize the microstructure and mechanical properties, and advance the development of the creep resistant materials. In the present study, in-situ neutron diffraction has been used to investigate the evolution of elastic strain of constitutive phases and their interactions, such as load-transfer/load-relaxation behavior between the precipitate and matrix, during tensile deformation and stress relaxation at 973 K, which provide the key features in understanding the governing deformation mechanisms. Crystal-plasticity finite-element simulations were employed to qualitatively compare the experimental evolution of the elastic strain during tensile deformation at 973 K. It was found that the coherent elastic strain field in the matrix, created by the lattice misfit between the matrix and precipitate phases for the hierarchical-precipitate-strengthened ferritic alloy, is effective in reducing the diffusional relaxation along the interface between the precipitate and matrix phases, which leads to the strong load-transfer capability from the matrix to precipitate.

  2. Growth of Cr-Nitrides on Commercial Ni-Cr and Fe-Cr Base Alloys to Protect PEMFC Bipolar Plates

    SciTech Connect

    Brady, Michael P; Wang, Heli; Yang, Bing; Turner, John; Bordignon, Melanie; Molins, Regine; Abdelhamid, Mahmoud; Lipp, Ludwig; Walker, Larry R

    2007-01-01

    Nitridation of Cr-bearing alloys can yield low interfacial contact resistance (ICR), electrically- conductive and corrosion-resistant CrN or Cr2N base surfaces of interest for a range of electrochemical devices, including fuel cells, batteries, and sensors. This paper presents results of exploratory studies of the nitridation of two high Cr (30-35 wt%) commercially available Ni-Cr alloys and a ferritic high Cr (29 wt.%) stainless steel for proton exchange membrane fuel cell (PEMFC) bipolar plates. A high degree of corrosion resistance in sulfuric acid solutions designed to simulate bipolar plate conditions and low ICR values were achieved via nitridation. Oxygen impurities in the nitriding environment were observed to play a significant role in the nitrided surface structures that formed, with detrimental effects for the Ni-Cr base alloys, but beneficial effects for the stainless steel alloy. Results of single-cell fuel cell testing are also presented.

  3. Structure and Mössbauer spectra for the Fe-Cr system: From bulk alloy to nanoparticles

    NASA Astrophysics Data System (ADS)

    Petrov, Yu. I.; Shafranovsky, E. A.; Krupyanskii, Yu. F.; Essine, S. V.

    2002-01-01

    The structure and hyperfine fields of Fe1-xCrx (x=0.0236-0.803) nanoparticles (average size of 27±2 nm) are studied at room temperature by combined x-ray diffraction and Mössbauer spectroscopy techniques. They are produced by fast evaporation of bulk alloys at 3 Torr Ar pressure. The bulk alloys of any composition are shown to exhibit a bcc structure, whereas the nanoparticles demonstrate a mixture of bcc and tetragonal σ phases in the Cr range from 24.4 to 83.03 at. %. At the Cr content of 2.36 at. % the lattice constant for nanoparticles is larger than that of the bulk alloy, though the values of hyperfine fields on Fe nuclei do not differ. The Mössbauer spectrum of nanoparticles contains an oxide doublet in addition to the sextet specific to that of the bulk alloy. In both cases the width of the sextet lines is rather narrow. However, even at ˜8 at. % Cr the lines of the sextet are broadened so much that it can be decomposed by two-three components. This is explained by freezing the high-temperature ferromagnetic fcc phase regions in the bcc lattice. As the Cr content increases, the Mössbauer spectra become more complex, transforming finally into a paramagnetic singlet. A complete ferromagnetic→paramagnetic transition is observed for the bulk alloy at 68 at. % Cr and for nanoparticles at 35 at. % Cr. The results are discussed under the assumption that at high temperatures the alloys are not homogeneous and exhibit fluctuations of the composition. With decrease of temperature these fluctuations result in decomposition of the alloy into two phases for nanoparticles whereas they are frozen at the cluster level in the bulk alloys holding a macroscopic homogeneity.

  4. Joining Techniques for Ferritic ODS Alloys

    SciTech Connect

    V.G. Krishnardula; V.G. Krishnardula; D.E. Clark; T.C. Totemeier

    2005-06-01

    This report presents results of research on advanced joining techniques for ferritic oxide-dispersion strengthened alloys MA956 and PM2000. The joining techniques studied were resistance pressure welding (also known as pressure forge welding), transient liquid phase bonding, and diffusion bonding. All techniques were shown to produce sound joints in fine-grained, unrecrystallized alloys. Post-bond heat treatment to produce a coarse-grained, recrystallized microstructure resulted in grain growth across the bondline for transient liquid phase and diffusion bonds, giving microstructures essentially identical to that of the parent alloy in the recrystallized condition. The effects of bond orientation, boron interlayer thickness, and bonding parameters are discussed for transient liquid phase and diffusion bonding. The report concludes with a brief discussion of ODS joining techniques and their applicability to GEN IV reactor systems.

  5. Fe-Cr-Mo based ODS alloys via spark plasma sintering: A combinational characterization study by TEM and APT

    SciTech Connect

    Y. Q. Wu; K. N. Allahar; J. Burns; B. Jacques; I Charit; D. P. Butt; J. I. Cole

    2013-08-01

    Nanoscale oxides play an important role in oxide dispersion strengthened (ODS) alloys for improved high temperature creep resistance and enhanced radiation damage tolerance. In this study, transmission electron microscopy (TEM) and atom probe tomography (APT) were combined to investigate two novel Fe-16Cr-3Mo (wt.%) based ODS alloys. Spark plasma sintering (SPS) was used to consolidate the ODS alloys from powders that were milled with 0.5 wt.% Y2O3 powder only or with Y2O3 powder and 1 wt.% Ti. TEM characterization revealed that both alloys have a bimodal structure of nanometer-size (~ 100 – 500 nm) and micron-size grains with nanostructured oxide precipitates formed along and close to grain boundaries with diameters ranging from five to tens of nanometers. APT provides further quantitative analyses of the oxide precipitates, and also reveals Mo segregation at grain boundaries next to oxide precipitates. The alloys with and without Ti are compared based on their microstructures.

  6. Transmission electron microscopy investigation of the microstructure of Fe-Cr alloys induced by neutron and ion irradiation at 300 °C

    NASA Astrophysics Data System (ADS)

    Hernández-Mayoral, M.; Heintze, C.; Oñorbe, E.

    2016-06-01

    Four Fe-Cr binary alloys, with Cr content from 2.5 up to 12wt%, were neutron or ion irradiated up to a dose of 0.6 dpa at 300 °C. The microstructural response to irradiation has been characterised using Transmission Electron Microscopy (TEM). Both, neutrons and ions, gave rise to the formation of dislocation loops. The most striking difference between ion and neutron irradiation is the distribution of these loops in the sample. Except for the lowest Cr content, loops are distributed mainly along grain boundaries and dislocations in the neutron irradiated samples. The inhomogeneous distribution of dislocation loops could be related to the presence of α‧ precipitates in the matrix. In contrast, a homogeneous distribution is observed in all ion irradiated samples. This important difference is attributed to the orders of magnitude difference in dose rate between these two irradiation conditions. Moreover, the density of loops depends non-monotonically on Cr content in case of neutron irradiation, while it seems to increase with Cr content for ion implantation. Differences are also observed in terms of cluster size, with larger sizes for neutron irradiation than for ion implantation, again pointing towards an effect of the dose rate.

  7. Helium entrapment in a nanostructured ferritic alloy

    SciTech Connect

    Edmondson, Philip D; Parish, Chad M; Zhang, Yanwen; Hallen, Dr Anders; Miller, Michael K

    2011-01-01

    The nanostructured ferritic alloy 14YWT has been irradiated with He ions to simulate accumulation of He during the service life of a nuclear reactor to test the hypothesis that the large surface area for nanoclusters is a preferential nucleation site for bubbles. Transmission electron microscopy and atom probe tomography showed that high number densities of He bubbles were formed on the surface of nanoclusters and Ti(C,N) precipitates, and along grain boundaries and dislocations. At higher fluences, facetted bubbles are formed and it is postulated that the lowest energy state configuration is the truncated rhombic dodecahedron.

  8. Diamond growth on Fe-Cr-Al alloy by H{sub 2}-plasma enhanced graphite etching

    SciTech Connect

    Li, Y. S.; Hirose, A.

    2007-04-01

    Without intermediate layer and surface pretreatment, adherent diamond films with high initial nucleation density have been deposited on Fe-15Cr-5Al (wt. %) alloy substrate. The deposition was performed using microwave hydrogen plasma enhanced graphite etching in a wide temperature range from 370 to 740 degree sign C. The high nucleation density and growth rate of diamond are primarily attributed to the unique precursors used (hydrogen plasma etched graphite) and the chemical nature of the substrate. The improvement in diamond adhesion to steel alloys is ascribed to the important role played by Al, mitigation of the catalytic function of iron by suppressing the preferential formation of loose graphite intermediate phase on steel surface.

  9. Influence of the chemical composition of rapidly quenched amorphous alloys (Ni, Fe, Cr)-B-Si on its crystallization process

    NASA Astrophysics Data System (ADS)

    Elmanov, G.; Dzhumaev, P.; Ivanitskaya, E.; Skrytnyi, V.; Ruslanov, A.

    2016-04-01

    This paper presents results of research of the structure and phase transformations during the multistage crystallization of the metallic glasses with the compositions Ni71,5Cr6,8Fe2,7B11,9Si7,1 and Ni63,4Cr7,4Fe4,3Mn0,8B15,6Si8,5 labeled as AWS BNi-2 according to American Welding Society. Differential scanning calorimetry (DSC), X-ray diffraction analysis (XRD), scanning electron microscopy (SEM) and energy-dispersive X-ray microanalysis (EDX) were used as experimental research methods. The influence of the alloys chemical composition (boron, manganese and iron) on the temperatures and the exothermic heat effects of phase transformations, as well as on the phase composition of alloys at three stages of crystallization was analyzed. We present a thermodynamic explanation of the observed heat effects. It has been shown that manganese has the main influence on the phase transformations temperatures and heat effects in these two alloys. It is also assumed that at the final crystallization stage simultaneously with the formation of phases Ni3B and β1-Ni3Si should occur the nucleation of borides of CrB type with high Cr and low Si content.

  10. Deformation Microstructure and Deformation-Induced Martensite in Austenitic Fe-Cr-Ni Alloys Depending on Stacking Fault Energy

    NASA Astrophysics Data System (ADS)

    Tian, Ye; Gorbatov, Oleg I.; Borgenstam, Annika; Ruban, Andrei V.; Hedström, Peter

    2017-01-01

    The deformation microstructure of austenitic Fe-18Cr-(10-12)Ni (wt pct) alloys with low stacking fault energies, estimated by first-principles calculations, was investigated after cold rolling. The ɛ-martensite was found to play a key role in the nucleation of α'-martensite, and at low SFE, ɛ formation is frequent and facilitates nucleation of α' at individual shear bands, whereas shear band intersections become the dominant nucleation sites for α' when SFE increases and mechanical twinning becomes frequent.

  11. Silicon`s role in determining swelling in neutron-irradiated Fe-Cr-Ni-Si alloys

    SciTech Connect

    Sekimura, N.; Garner, F. A.; Newkirk, J.W.

    1991-11-01

    Two silicon-modified alloy series, one based on Fe-15Cr-20Ni and another based on Fe-15Cr-25Ni were irradiated at target temperatures between 399 and 649{degree}C in EBR-II. The influence of silicon on swelling is more complex than previously envisioned and indicates that silicon plays two or more competing roles while in solution. Radiation-induced formation of {gamma}{prime} (Ni{sub 3}Si) precipitates is dependent on silicon and nickel content, as well as temperature. Precipitation of {gamma}{prime} appears to play only a minor role in void formation.

  12. Compatibility of an FeCrAl alloy with flowing Pb-Li in a thermal convection loop

    NASA Astrophysics Data System (ADS)

    Pawel, Steven J.; Unocic, Kinga A.

    2017-08-01

    A mono-metallic thermal convection loop (TCL) fabricated from alloy APMT (Fe21Cr5Al3Mo) tubing and filled with 0.025 m long tensile specimens of the same alloy was operated continuously for 1000 h with commercially pure Pb-17 at.%Li (Pb-Li) at a peak temperature of 550 ± 1.5 °C and a temperature gradient of ∼116 °C. The resulting Pb-Li flow rate was ∼0.0067 m/s. A 1050 °C pre-oxidation treatment (to form an external alumina scale) given to most specimens exposed within the TCL decreased total mass loss by a factor of 3-30 compared to adjacent specimens that were not pre-oxidized. However, all specimens exposed above 500 °C lost mass suggesting that the alumina scale was not entirely stable in flowing Pb-Li at these temperatures. Post-exposure room temperature tensile tests indicated that the mechanical properties of APMT were substantially influenced by extended exposures in the range of 435-490 °C, which caused an increase in yield strength (∼65%) and a corresponding decrease in ductility associated with α‧ embrittlement. Specimens annealed in argon at the same temperature exhibited identical changes without exposure to Pb-Li. Scanning transmission electron microscopy revealed Cr-clusters within the microstructure in specimens exposed in the low temperature regions (<490 °C) of the TCL, indicating the formation of α‧ consistent with the mechanism of α‧ embrittlement.

  13. Thermal annealing behavior of nano-size metal-oxide particles synthesized by ion implantation in Fe-Cr alloy

    NASA Astrophysics Data System (ADS)

    Zheng, C.; Gentils, A.; Ribis, J.; Borodin, V. A.; Descoins, M.; Mangelinck, D.; Dalle, F.; Arnal, B.; Delauche, L.

    2017-05-01

    Oxide dispersion strengthened (ODS) steels are promising structural materials for the next generation nuclear reactors, as well as fusion facilities. The detailed understanding of the mechanisms involved in the precipitation of nano-oxides during ODS steel production would strongly contribute to the improvement of the mechanical properties and the optimization of manufacturing of ODS steels, with a potentially strong economic impact for their industrialization. A useful tool for the experimental study of nano-oxide precipitation is ion implantation, a technique that is widely used to synthesize precipitate nanostructures in well-controlled conditions. Earlier, we have demonstrated the feasibility of synthesizing aluminum-oxide particles in the high purity Fe-10Cr alloy by consecutive implantation with Al and O ions at room temperature. This paper describes the effects of high-temperature annealing after the ion implantation stage on the development of the aluminum based oxide nanoparticle system. Using transmission electron microscopy and atom probe tomography experiments, we demonstrate that post-implantation heat treatment induces the growth of the nano-sized oxides in the implanted region and nucleation of new oxide precipitates behind the implantation zone as a result of the diffusion driven broadening of implant profiles. A tentative scenario for the development of metal-oxide nano-particles at both ion implantation and heat treatment stages is suggested based on the experimental observations.

  14. Statistical theory of diffusion in concentrated bcc and fcc alloys and concentration dependencies of diffusion coefficients in bcc alloys FeCu, FeMn, FeNi, and FeCr

    SciTech Connect

    Vaks, V. G.; Khromov, K. Yu. Pankratov, I. R.; Popov, V. V.

    2016-07-15

    The statistical theory of diffusion in concentrated bcc and fcc alloys with arbitrary pairwise interatomic interactions based on the master equation approach is developed. Vacancy–atom correlations are described using both the second-shell-jump and the nearest-neighbor-jump approximations which are shown to be usually sufficiently accurate. General expressions for Onsager coefficients in terms of microscopic interatomic interactions and some statistical averages are given. Both the analytical kinetic mean-field and the Monte Carlo methods for finding these averages are described. The theory developed is used to describe sharp concentration dependencies of diffusion coefficients in several iron-based alloy systems. For the bcc alloys FeCu, FeMn, and FeNi, we predict the notable increase of the iron self-diffusion coefficient with solute concentration c, up to several times, even though values of c possible for these alloys do not exceed some percent. For the bcc alloys FeCr at high temperatures T ≳ 1400 K, we show that the very strong and peculiar concentration dependencies of both tracer and chemical diffusion coefficients observed in these alloys can be naturally explained by the theory, without invoking exotic models discussed earlier.

  15. Simultaneous aluminizing and chromizing of steels to form (Fe,Cr){sub 3}Al coatings and Ge-doped silicide coatings of Cr-Zr base alloys

    SciTech Connect

    Zheng, M.; He, Y.R.; Rapp, R.A.

    1997-12-01

    A halide-activated cementation pack involving elemental Al and Cr powders has been used to achieve surface compositions of approximately Fe{sub 3}Al plus several percent Cr for low alloy steels (T11, T2 and T22) and medium carbon steel (1045 steel). A two-step treatment at 925 C and 1150 C yields the codeposition and diffusion of aluminum and chromium to form dense and uniform ferrite coatings of about 400 {micro}m thickness, while preventing the formation of a blocking chromium carbide at the substrate surfaces. Upon cyclic oxidation in air at 700 C, the coated steel exhibits a negligible 0.085 mg/cm{sup 2} weight gain for 1900 one-hour cycles. Virtually no attack was observed on coated steels tested at ABB in simulated boiler atmospheres at 500 C for 500 hours. But coatings with a surface composition of only 8 wt% Al and 6 wt% Cr suffered some sulfidation attack in simulated boiler atmospheres at temperatures higher than 500 C for 1000 hours. Two developmental Cr-Zr based Laves phase alloys (CN129-2 and CN117(Z)) were silicide/germanide coated. The cross-sections of the Ge-doped silicide coatings closely mimicked the microstructure of the substrate alloys. Cyclic oxidation in air at 1100 C showed that the Ge-doped silicide coating greatly improved the oxidation resistance of the Cr-Zr based alloys.

  16. High strength ferritic alloy-D53

    DOEpatents

    Hagel, William C.; Smidt, Frederick A.; Korenko, Michael K.

    1977-01-01

    A high strength ferritic alloy is described having from about 0.2% to about 0.8% by weight nickel, from about 2.5% to about 3.6% by weight chromium, from about 2.5% to about 3.5% by weight molybdenum, from about 0.1% to about 0.5% by weight vanadium, from about 0.1% to about 0.5% by weight silicon, from about 0.1% to about 0.6% by weight manganese, from about 0.12% to about 0.20% by weight carbon, from about 0.02% to about 0.1% by weight boron, a maximum of about 0.05% by weight nitrogen, a maximum of about 0.02% by weight phosphorous, a maximum of about 0.02% by weight sulfur, and the balance iron.

  17. Charpy impact test results for low-activation ferritic alloys

    SciTech Connect

    Cannon, N.S.; Hu, W.L.; Gelles, D.S.

    1987-05-01

    The objective of this work is to evaluate the shift of the ductile to brittle transition temperature (DBTT) and the reduction of the upper shelf energy (USE) due to neutron irradiation of low activation ferritic alloys. Six low activation ferritic alloys have been tested following irradiation at 365/sup 0/C to 10 dpa and compared with control specimens in order to assess the effect of irradiation on Charpy impact properties.

  18. Towards Radiation Tolerant Nanostructured Ferritic Alloys

    SciTech Connect

    Miller, Michael K; Hoelzer, David T; Russell, Kaye F

    2010-01-01

    The high temperature and irradiation response of a new class of nanostructured ferritic alloys have been investigated by atom probe tomography. These materials are candidate materials for use in the extreme environments that will be present in the next generation of power generating systems. Atom probe tomography has revealed that the yttria powder is forced into solid solution during the mechanical alloying process andsubsequently 2-nm-diameter Ti-, Y- and O-enriched nanoclusters are formedduring the extrusion process. These nanoclusters have been shown to be remarkably stable during isothermal annealing treatments up to 0.92 of the melting temperature and during proton irradiation up to 3 displacements per atom. No significant difference in sizes, compositions and number densities of the nanoclusters was also observed between the unirradiated and proton irradiated conditions. The grain boundaries were found to have high number densities of nanoclusters as well as chromium and tungsten segregation which pin the grain boundary to minimize creep and grain growth.

  19. PERFORMANCE IMPROVEMENT OF CREEP-RESISTANT FERRITIC STEEL WELDMENTS THROUGH THERMO-MECHANICAL TREATMENT AND ALLOY DESIGN

    SciTech Connect

    Yamamoto, Yukinori; Babu, Prof. Sudarsanam Suresh; Shassere, Benjamin; Yu, Xinghua

    2016-01-01

    Two different approaches have been proposed for improvement of cross-weld creep properties of the high temperature ferrous structural materials for fossil-fired energy applications. The traditional creep strength-enhanced ferritic (CSEF) steel weldments suffer from Type IV failures which occur at the fine-grained heat affected zone (FGHAZ). In order to minimize the premature failure at FGHAZ in the existing CSEF steels, such as modified 9Cr-1Mo ferritic-martensitic steels (Grade 91), a thermo-mechanical treatment consisting of aus-forging/rolling and subsequent aus-aging is proposed which promotes the formation of stable MX carbonitrides prior to martensitic transformation. Such MX remains undissolved during welding process, even in FGHAZ, which successfully improves the cross-weld creep properties. Another approach is to develop a new fully ferrtic, creep-resistant FeCrAl alloy which is essentially free from Type IV failure issues. Fe-30Cr-3Al base alloys with minor alloying additions were developed which achieved a combination of good oxidation/corrosion resistance and improved tensile and creep performance comparable or superior to Grade 92 steel.

  20. Effect of alloy grain size and silicon content on the oxidation of austenitic Fe-Cr-Ni-Mn-Si alloys in pure O sub 2

    SciTech Connect

    Basu, S.N.; Yurek, G.J. )

    1991-10-01

    Austenitic Fe-18Cr-20Ni-1.5 Mn alloys containing 0, 0.6, and 1.5 wt% Si were produced both by conventional and rapid solidification processing. The isothermal and cyclic oxidation resistance of the alloys were studied at 900C in pure O{sub 2} to elucidate the role of alloy microstructure and Si content on oxidation properties. The conventionally-processes, large-grained alloy that contained no silicon formed Fe-rich nodules during oxidation. The nodule formation was effectively eliminated by either reducing the alloy grain size by rapid solidification or by adding Si to the alloy. The lowest weight grains were achieved when a continuous silica layer formed between the alloy and the external chromia scale. The formation of the continuous silica layer required a combination of fine alloy grain size and high Si content. The presence of S in the alloy was found to be detrimental to oxide scale adherence when the silica layer was continuous.

  1. Ferritic Alloys with Extreme Creep Resistance via Coherent Hierarchical Precipitates.

    PubMed

    Song, Gian; Sun, Zhiqian; Li, Lin; Xu, Xiandong; Rawlings, Michael; Liebscher, Christian H; Clausen, Bjørn; Poplawsky, Jonathan; Leonard, Donovan N; Huang, Shenyan; Teng, Zhenke; Liu, Chain T; Asta, Mark D; Gao, Yanfei; Dunand, David C; Ghosh, Gautam; Chen, Mingwei; Fine, Morris E; Liaw, Peter K

    2015-11-09

    There have been numerous efforts to develop creep-resistant materials strengthened by incoherent particles at high temperatures and stresses in response to future energy needs for steam turbines in thermal-power plants. However, the microstructural instability of the incoherent-particle-strengthened ferritic steels limits their application to temperatures below 900 K. Here, we report a novel ferritic alloy with the excellent creep resistance enhanced by coherent hierarchical precipitates, using the integrated experimental (transmission-electron microscopy/scanning-transmission-electron microscopy, in-situ neutron diffraction, and atom-probe tomography) and theoretical (crystal-plasticity finite-element modeling) approaches. This alloy is strengthened by nano-scaled L21-Ni2TiAl (Heusler phase)-based precipitates, which themselves contain coherent nano-scaled B2 zones. These coherent hierarchical precipitates are uniformly distributed within the Fe matrix. Our hierarchical structure material exhibits the superior creep resistance at 973 K in terms of the minimal creep rate, which is four orders of magnitude lower than that of conventional ferritic steels. These results provide a new alloy-design strategy using the novel concept of hierarchical precipitates and the fundamental science for developing creep-resistant ferritic alloys. The present research will broaden the applications of ferritic alloys to higher temperatures.

  2. Ferritic Alloys with Extreme Creep Resistance via Coherent Hierarchical Precipitates

    PubMed Central

    Song, Gian; Sun, Zhiqian; Li, Lin; Xu, Xiandong; Rawlings, Michael; Liebscher, Christian H.; Clausen, Bjørn; Poplawsky, Jonathan; Leonard, Donovan N.; Huang, Shenyan; Teng, Zhenke; Liu, Chain T.; Asta, Mark D.; Gao, Yanfei; Dunand, David C.; Ghosh, Gautam; Chen, Mingwei; Fine, Morris E.; Liaw, Peter K.

    2015-01-01

    There have been numerous efforts to develop creep-resistant materials strengthened by incoherent particles at high temperatures and stresses in response to future energy needs for steam turbines in thermal-power plants. However, the microstructural instability of the incoherent-particle-strengthened ferritic steels limits their application to temperatures below 900 K. Here, we report a novel ferritic alloy with the excellent creep resistance enhanced by coherent hierarchical precipitates, using the integrated experimental (transmission-electron microscopy/scanning-transmission-electron microscopy, in-situ neutron diffraction, and atom-probe tomography) and theoretical (crystal-plasticity finite-element modeling) approaches. This alloy is strengthened by nano-scaled L21-Ni2TiAl (Heusler phase)-based precipitates, which themselves contain coherent nano-scaled B2 zones. These coherent hierarchical precipitates are uniformly distributed within the Fe matrix. Our hierarchical structure material exhibits the superior creep resistance at 973 K in terms of the minimal creep rate, which is four orders of magnitude lower than that of conventional ferritic steels. These results provide a new alloy-design strategy using the novel concept of hierarchical precipitates and the fundamental science for developing creep-resistant ferritic alloys. The present research will broaden the applications of ferritic alloys to higher temperatures. PMID:26548303

  3. Ferritic Alloys with Extreme Creep Resistance via Coherent Hierarchical Precipitates

    DOE PAGES

    Song, Gian; Sun, Zhiqian; Li, Lin; ...

    2015-11-09

    There have been numerous efforts to develop creep-resistant materials strengthened by incoherent particles at high temperatures and stresses in response to future energy needs for steam turbines in thermal-power plants. However, the microstructural instability of the incoherent-particle-strengthened ferritic steels limits their application to temperatures below 900 K. Here, we report a novel ferritic alloy with the excellent creep resistance enhanced by coherent hierarchical precipitates, using the integrated experimental (transmission-electron microscopy/scanning-transmission-electron microscopy, in-situ neutron diffraction, and atom-probe tomography) and theoretical (crystal-plasticity finite-element modeling) approaches. This alloy is strengthened by nano-scaled L21-Ni2TiAl (Heusler phase)-based precipitates, which themselves contain coherent nano-scaled B2 zones.more » These coherent hierarchical precipitates are uniformly distributed within the Fe matrix. Our hierarchical structure material exhibits the superior creep resistance at 973 K in terms of the minimal creep rate, which is four orders of magnitude lower than that of conventional ferritic steels. These results provide a new alloy-design strategy using the novel concept of hierarchical precipitates and the fundamental science for developing creep-resistant ferritic alloys. Finally, the present research will broaden the applications of ferritic alloys to higher temperatures.« less

  4. Ferritic Alloys with Extreme Creep Resistance via Coherent Hierarchical Precipitates

    NASA Astrophysics Data System (ADS)

    Song, Gian; Sun, Zhiqian; Li, Lin; Xu, Xiandong; Rawlings, Michael; Liebscher, Christian H.; Clausen, Bjørn; Poplawsky, Jonathan; Leonard, Donovan N.; Huang, Shenyan; Teng, Zhenke; Liu, Chain T.; Asta, Mark D.; Gao, Yanfei; Dunand, David C.; Ghosh, Gautam; Chen, Mingwei; Fine, Morris E.; Liaw, Peter K.

    2015-11-01

    There have been numerous efforts to develop creep-resistant materials strengthened by incoherent particles at high temperatures and stresses in response to future energy needs for steam turbines in thermal-power plants. However, the microstructural instability of the incoherent-particle-strengthened ferritic steels limits their application to temperatures below 900 K. Here, we report a novel ferritic alloy with the excellent creep resistance enhanced by coherent hierarchical precipitates, using the integrated experimental (transmission-electron microscopy/scanning-transmission-electron microscopy, in-situ neutron diffraction, and atom-probe tomography) and theoretical (crystal-plasticity finite-element modeling) approaches. This alloy is strengthened by nano-scaled L21-Ni2TiAl (Heusler phase)-based precipitates, which themselves contain coherent nano-scaled B2 zones. These coherent hierarchical precipitates are uniformly distributed within the Fe matrix. Our hierarchical structure material exhibits the superior creep resistance at 973 K in terms of the minimal creep rate, which is four orders of magnitude lower than that of conventional ferritic steels. These results provide a new alloy-design strategy using the novel concept of hierarchical precipitates and the fundamental science for developing creep-resistant ferritic alloys. The present research will broaden the applications of ferritic alloys to higher temperatures.

  5. Ferritic Alloys with Extreme Creep Resistance via Coherent Hierarchical Precipitates

    SciTech Connect

    Song, Gian; Sun, Zhiqian; Li, Lin; Xu, Xiandong; Rawlings, Michael; Liebscher, Christian H.; Clausen, Bjørn; Poplawsky, Jonathan; Leonard, Donovan N.; Huang, Shenyan; Teng, Zhenke; Liu, Chain T.; Asta, Mark D.; Gao, Yanfei; Dunand, David C.; Ghosh, Gautam; Chen, Mingwei; Fine, Morris E.; Liaw, Peter K.

    2015-11-09

    There have been numerous efforts to develop creep-resistant materials strengthened by incoherent particles at high temperatures and stresses in response to future energy needs for steam turbines in thermal-power plants. However, the microstructural instability of the incoherent-particle-strengthened ferritic steels limits their application to temperatures below 900 K. Here, we report a novel ferritic alloy with the excellent creep resistance enhanced by coherent hierarchical precipitates, using the integrated experimental (transmission-electron microscopy/scanning-transmission-electron microscopy, in-situ neutron diffraction, and atom-probe tomography) and theoretical (crystal-plasticity finite-element modeling) approaches. This alloy is strengthened by nano-scaled L21-Ni2TiAl (Heusler phase)-based precipitates, which themselves contain coherent nano-scaled B2 zones. These coherent hierarchical precipitates are uniformly distributed within the Fe matrix. Our hierarchical structure material exhibits the superior creep resistance at 973 K in terms of the minimal creep rate, which is four orders of magnitude lower than that of conventional ferritic steels. These results provide a new alloy-design strategy using the novel concept of hierarchical precipitates and the fundamental science for developing creep-resistant ferritic alloys. Finally, the present research will broaden the applications of ferritic alloys to higher temperatures.

  6. Effect of prior aging and flat rooling on the structure and magnetic properties of alloys of the Fe-Cr-Co-Cu system

    NASA Astrophysics Data System (ADS)

    Samarin, B. A.; Kolchin, A. E.; Kal'ner, Yu. V.

    1986-09-01

    In alloys based on Fe-33% Cr-12% Co-2% Cu alloyed with 1% Al (alloy 2) or 1.5% Nb (alloy 3) the temperature for quenching to α-solid solution is reduced from 1050 (alloy 1) to 1000 (alloy 2) or 950°C (alloy 3). The temperature for the start of α-solid solution decomposition for the alloys is 935-640°C.

  7. Ferritic Fe-Mn alloy for cryogenic applications

    DOEpatents

    Hwang, Sun-Keun; Morris, Jr., John W.

    1979-01-01

    A ferritic, nickel-free alloy steel composition, suitable for cryogenic applications, which consists essentially of about 10-13% manganese, 0.002-0.01% boron, 0.1-0.5% titanium, 0-0.05% aluminum, and the remainder iron and incidental impurities normally associated therewith.

  8. Design and screening of nanoprecipitates-strengthened advanced ferritic alloys

    SciTech Connect

    Tan, Lizhen; Yang, Ying; Chen, Tianyi; Sridharan, K.; He, Li

    2016-12-30

    Advanced nuclear reactors as well as the life extension of light water reactors require advanced alloys capable of satisfactory operation up to neutron damage levels approaching 200 displacements per atom (dpa). Extensive studies, including fundamental theories, have demonstrated the superior resistance to radiation-induced swelling in ferritic steels, primarily inherited from their body-centered cubic (bcc) structure. This study aims at developing nanoprecipitates strengthened advanced ferritic alloys for advanced nuclear reactor applications. To be more specific, this study aims at enhancing the amorphization ability of some precipitates, such as Laves phase and other types of intermetallic phases, through smart alloying strategy, and thereby promote the crystalline®amorphous transformation of these precipitates under irradiation.

  9. Development of Advanced Corrosion-Resistant Fe-Cr-Ni Austenitic Stainless Steel Alloy with Improved High-Temperature Strength and Creep-Resistance

    SciTech Connect

    Maziasz, P.J.; Swindeman, R.W.

    2001-06-15

    In February of 1999, a Cooperative Research and Development Agreement (CRADA) was undertaken between Oak Ridge National Laboratory (ORNL) and Special Metals Corporation - Huntington Alloys (formerly INCO Alloys International, Inc.) to develop a modified wrought austenitic stainless alloy with considerably more strength and corrosion resistance than alloy 800H or 800HT, but with otherwise similar engineering and application characteristics. Alloy 800H and related alloys have extensive use in coal flue gas environments, as well as for tubing or structural components in chemical and petrochemical applications. The main concept of the project was make small, deliberate elemental microalloying additions to this Fe-based alloy to produce, with proper processing, fine stable carbide dispersions for enhanced high temperature creep-strength and rupture resistance, with similar or better oxidation/corrosion resistance. The project began with alloy 803, a Fe-25Cr-35NiTi,Nb alloy recently developed by INCO, as the base alloy for modification. Smaller commercial developmental alloy heats were produced by Special Metal. At the end of the project, three rounds of alloy development had produced a modified 803 alloy with significantly better creep resistance above 815 C (1500 C) than standard alloy 803 in the solution-annealed (SA) condition. The new upgraded 803 alloy also had the potential for a processing boost in that creep resistance for certain kinds of manufactured components that was not found in the standard alloy. The upgraded 803 alloy showed similar or slightly better oxidation and corrosion resistance relative to standard 803. Creep strength and oxidation/corrosion resistance of the upgraded 803 alloy were significantly better than found in alloy 800 H, as originally intended. The CRADA was terminated in February 2003. A contributing factor was Special Metals Corporation being in Chapter 11 Bankruptcy. Additional testing, further commercial scale-up, and any potential

  10. Dual and Triple Ion-Beam Irradiations of Fe, Fe(Cr) and Fe(Cr)-ODS Final Report: IAEA SMoRE CRP

    SciTech Connect

    Fluss, M J; Hsiung, L L; Marian, J

    2011-11-20

    Structures of nanoparticles in Fe-16Cr-4.5Al-0.3Ti-2W-0.37Y2O3 (K3) and Fe-20Cr-4.5Al-0.34Ti-0.5Y2O3 (MA956) oxide dispersion strengthened (ODS) ferritic steels produced by mechanical alloying (MA) and followed by hot extrusion have been studied using high-resolution transmission electron microscopy (HRTEM) techniques to gain insight about the formation mechanism of nanoparticles in MA/ODS steels. The observations of Y-Al-O complex-oxide nanoparticles in both ODS steels imply that decomposition of Y2O3 in association with internal oxidation of Al occurred during mechanical alloying. While the majority of oxide nanoparticles formed in both steels is Y4Al2O9, a few oxide particles of YAlO3 are also occasionally observed. These results reveal that Ti (0.3 wt %) plays an insignificant role in forming oxide nanoparticles in the presence of Al (4.5 wt %). HRTEM observations of crystalline nanoparticles larger than {approx}2 nm and amorphous or disordered cluster domains smaller than {approx}2 nm provide an insight into the formation mechanism of oxide nanoparticle in MA/ODS steels, which we believe from our observations involves a solid-state amorphous precursor followed by recrystallization. Dual ion-beam irradiations using He{sup +} + Fe{sup +8} ions were employed to gain more detailed insight about the role of nanoparticles in suppressing radiation-induced swelling. This is elaborated through TEM examinations of cavity distributions in ion-irradiated Fe-14Cr and K3-ODS ferritic steels. HRTEM observations of helium-filled cavities (helium bubbles) preferably trapped at nanoscale oxide particles and clusters in ion-irradiated K3-ODS are presented. Finally, we describe the results from triple ion-beam irradiations using H{sup +} + He{sup +} + Fe{sup +8} ions to emulate fusion first wall radiation effects. Preliminary work is reported that confirms the existence of significant hydrogen synergistic effects described earlier by Tanaka et al., for Fe(Cr) and by Wakai et al

  11. Viability of thin wall tube forming of ATF FeCrAl

    SciTech Connect

    Maloy, Stuart Andrew; Aydogan, Eda; Anderoglu, Osman; Lavender, Curt; Yamamoto, Yukinori

    2016-09-16

    Fabrication of thin walled tubing of FeCrAl alloys is critical to its success as a candidate enhanced accident-tolerant fuel cladding material. Alloys that are being investigated are Generation I and Generation II FeCrAl alloys produced at ORNL and an ODS FeCrAl alloy, MA-956 produced by Special Metals. Gen I and Gen II FeCrAl alloys were provided by ORNL and MA-956 was provided by LANL (initially produced by Special Metals). Three tube development efforts were undertaken. ORNL led the FeCrAl Gen I and Gen II alloy development and tube processing studies through drawing tubes at Rhenium Corporation. LANL received alloys from ORNL and led tube processing studies through drawing tubes at Century Tubing. PNNL led the development of tube processing studies on MA-956 through pilger processing working with Sandvik Corporation. A summary of the recent progress on tube development is provided in the following report and a separate ORNL report: ORNL/TM-2015/478, “Development and Quality Assessments of Commercial Heat Production of ATF FeCrAl Tubes”.

  12. Development of Advanced Corrosion-Resistant Fe-Cr-Ni Austenitic Stainless Steel Alloy with Improved High Temperature Strenth and Creep-Resistance

    SciTech Connect

    Maziasz, PJ

    2004-09-30

    In February of 1999, a Cooperative Research and Development Agreement (CRADA) was undertaken between Oak Ridge National Laboratory (ORNL) and Special Metals Corporation-Huntington Alloys (formerly INCO Alloys International, Inc.) to develop a modified wrought austenitic stainless alloy with considerably more strength and corrosion resistance than alloy 800H or 800HT, but with otherwise similar engineering and application characteristics. Alloy 800H and related alloys have extensive use in coal flue gas environments, as well as for tubing or structural components in chemical and petrochemical applications. The main concept of the project was make small, deliberate elemental microalloying additions to this Fe-based alloy to produce, with proper processing, fine stable carbide dispersions for enhanced high temperature creep-strength and rupture resistance, with similar or better oxidation/corrosion resistance. The project began with alloy 803, a Fe-25Cr-35NiTi,Nb alloy recently developed by INCO, as the base alloy for modification. Smaller commercial developmental alloy heats were produced by Special Metals. At the end of the project, three rounds of alloy development had produced a modified 803 alloy with significantly better creep resistance above 815EC (1500EC) than standard alloy 803 in the solution-annealed (SA) condition. The new upgraded 803 alloy also had the potential for a processing boost in that creep resistance for certain kinds of manufactured components that was not found in the standard alloy. The upgraded 803 alloy showed similar or slightly better oxidation and corrosion resistance relative to standard 803. Creep strength and oxidation/corrosion resistance of the upgraded 803 alloy were significantly better than found in alloy 800H, as originally intended. The CRADA was terminated in February 2003. A contributing factor was Special Metals Corporation being in Chapter 11 Bankruptcy. Additional testing, further commercial scale-up, and any potential

  13. Gas atomized precursor alloy powder for oxide dispersion strengthened ferritic stainless steel

    NASA Astrophysics Data System (ADS)

    Rieken, Joel Rodney

    Gas atomization reaction synthesis (GARS) was employed as a simplified method for producing precursor powders for oxide dispersion strengthened (ODS) ferritic stainless steels (e.g., Fe-Cr-Y-(Ti,Hf)-O), departing from the conventional mechanical alloying (MA) process. During GARS processing a reactive atomization gas (i.e., Ar-O2) was used to oxidize the powder surfaces during primary break-up and rapid solidification of the molten alloy. This resulted in envelopment of the powders by an ultra-thin (t < 150 nm) metastable Cr-enriched oxide layer that was used as a vehicle for solid-state transport of O into the consolidated microstructure. In an attempt to better understand the kinetics of this GARS reaction, theoretical cooling curves for the atomized droplets were calculated and used to establish an oxidation model for this process. Subsequent elevated temperature heat treatments, which were derived from Rhines pack measurements using an internal oxidation model, were used to promote thermodynamically driven O exchange reactions between trapped films of the initial Cr-enriched surface oxide and internal Y-enriched intermetallic precipitates. This novel microstructural evolution process resulted in the successful formation of nano-metric Y-enriched dispersoids, as confirmed using high energy X-ray diffraction and transmission electron microscopy (TEM), equivalent to conventional ODS alloys from MA powders. The thermal stability of these Y-enriched dispersoids was evaluated using high temperature (1200°C) annealing treatments ranging from 2.5 to 1,000 hrs of exposure. In a further departure from current ODS practice, replacing Ti with additions of Hf appeared to improve the Y-enriched dispersoid thermal stability by means of crystal structure modification. Additionally, the spatial distribution of the dispersoids was found to depend strongly on the original rapidly solidified microstructure. To exploit this, ODS microstructures were engineered from different

  14. Gas atomized precursor alloy powder for oxide dispersion strengthened ferritic stainless steel

    SciTech Connect

    Rieken, Joel

    2011-12-13

    Gas atomization reaction synthesis (GARS) was employed as a simplified method for producing precursor powders for oxide dispersion strengthened (ODS) ferritic stainless steels (e.g., Fe-Cr-Y-(Ti,Hf)-O), departing from the conventional mechanical alloying (MA) process. During GARS processing a reactive atomization gas (i.e., Ar-O2) was used to oxidize the powder surfaces during primary break-up and rapid solidification of the molten alloy. This resulted in envelopment of the powders by an ultra-thin (t < 150 nm) metastable Cr-enriched oxide layer that was used as a vehicle for solid-state transport of O into the consolidated microstructure. In an attempt to better understand the kinetics of this GARS reaction, theoretical cooling curves for the atomized droplets were calculated and used to establish an oxidation model for this process. Subsequent elevated temperature heat treatments, which were derived from Rhines pack measurements using an internal oxidation model, were used to promote thermodynamically driven O exchange reactions between trapped films of the initial Cr-enriched surface oxide and internal Y-enriched intermetallic precipitates. This novel microstructural evolution process resulted in the successful formation of nano-metric Y-enriched dispersoids, as confirmed using high energy X-ray diffraction and transmission electron microscopy (TEM), equivalent to conventional ODS alloys from MA powders. The thermal stability of these Y-enriched dispersoids was evaluated using high temperature (1200°C) annealing treatments ranging from 2.5 to 1,000 hrs of exposure. In a further departure from current ODS practice, replacing Ti with additions of Hf appeared to improve the Y-enriched dispersoid thermal stability by means of crystal structure modification. Additionally, the spatial distribution of the dispersoids was found to depend strongly on the original rapidly solidified microstructure. To exploit this, ODS microstructures were engineered from

  15. Status of FeCrAl ODS Irradiations in the High Flux Isotope Reactor

    SciTech Connect

    Field, Kevin G.; Howard, Richard H.

    2016-08-19

    FeCrAl oxide-dispersion strengthened (ODS) alloys are an attractive sub-set alloy class of the more global FeCrAl material class for nuclear applications due to their high-temperature steam oxidation resistance and hypothesized enhanced radiation tolerance. A need currently exists to determine the radiation tolerance of these newly developed alloys. To address this need, a preliminary study was conducted using the High Flux Isotope Reactor (HFIR) to irradiate an early generation FeCrAl ODS alloy, 125YF. Preliminary post-irradiation examination (PIE) on these irradiated specimens have shown good radiation tolerance at elevated temperatures (≥330°C) but possible radiation-induced hardening and embrittlement at irradiations of 200°C to a damage level of 1.9 displacement per atom (dpa). Building on this experience, a new series of irradiations are currently being conceptualized. This irradiation series called the FCAD irradiation program will irradiate the latest generation FeCrAl ODS and FeCr ODS alloys to significantly higher doses. These experiments will provide the necessary information to determine the mechanical performance of irradiated FeCrAl ODS alloys at light water reactor and fast reactor conditions.

  16. Effects of organic additives on electroplated soft magnetic CoFeCr films

    NASA Astrophysics Data System (ADS)

    Lallemand, F.; Comte, D.; Ricq, L.; Renaux, P.; Pagetti, J.; Dieppedale, C.; Gaud, P.

    2004-03-01

    Soft magnetic CoFeCr films produced with high saturation magnetic flux density, Bs=1.7 T, low coercivity, Hc=0.6 Oe, and high film resistivity, ρ=40 μΩ cm, are potentially useful in high density magnetic recording head. The electrodeposition of CoFeCr ternary alloy is investigated in the presence of two sulfur containing organic additives, saccharin (SAC) and o-toluene sulfonamide (oTOL). The results demonstrated that the CoFeCr films produced with SAC or oTOL have the same structural and magnetic properties. However, a corrosion behavior study shows that the CoFeCr deposits prepared with oTOL are very attractive for their stability in corrosive conditions. This additive (oTOL) can be considered as a good candidate for electroplated soft magnetic CoFeCr films.

  17. Mechanical alloying of lanthana-bearing nanostructured ferritic steels

    SciTech Connect

    Somayeh Paseban; Indrajit Charit; Yaqiao Q. Wu; Jatuporn Burns; Kerry N. Allahar; Darryl P. Butt; James I. Cole

    2013-09-01

    A novel nanostructured ferritic steel powder with the nominal composition Fe–14Cr–1Ti–0.3Mo–0.5La2O3 (wt.%) was developed via high energy ball milling. La2O3 was added to this alloy instead of the traditionally used Y2O3. The effects of varying the ball milling parameters, such as milling time, steel ball size and ball to powder ratio, on the mechanical properties and micro structural characteristics of the as-milled powder were investigated. Nanocrystallites of a body-centered cubic ferritic solid solution matrix with a mean size of approximately 20 nm were observed by transmission electron microscopy. Nanoscale characterization of the as-milled powder by local electrode atom probe tomography revealed the formation of Cr–Ti–La–O-enriched nanoclusters during mechanical alloying. The Cr:Ti:La:O ratio is considered “non-stoichiometric”. The average size (radius) of the nanoclusters was about 1 nm, with number density of 3.7 1024 m3. The mechanism for formation of nanoclusters in the as-milled powder is discussed. La2O3 appears to be a promising alternative rare earth oxide for future nanostructured ferritic steels.

  18. Long-term high-velocity oxidation and hot corrosion testing of several NiCrAl and FeCrAl base oxide dispersion strengthened alloys

    NASA Technical Reports Server (NTRS)

    Lowell, C. E.; Deadmore, D. L.; Whittenberger, J. D.

    1982-01-01

    Several oxide dispersion strengthened (ODS) alloys have been tested for cyclic, long-term, high gas-velocity resistance to oxidation at 1100 C and hot corrosion at 900 C. Both nominally Ni-16Cr-4Al and Fe-20Cr-4.5Al ODS alloys were subjected up to about 2500 cycles, where each cycle consisted of 1 hr in a hot, Mach 0.3 combusted gas stream followed by a 3-min quench in an ambient temperature, Mach 0.3 air blast. For comparison to existing technology, a coated superalloy was simultaneously tested. The ODS iron alloy exhibited clearly superior behavior, surviving 3800 oxidation and 2300 hot corrosion cycles essentially unscathed. While the ODS nickel alloys exhibited adequate oxidation resistance, the long-term hot corrosion resistance could be marginal, since the best life for such alloys under these conditions was only about 1100 cycles. However, the hot corrosion resistance of the ODS Ni-base alloys is excellent in comparison to that of traditional superalloys.

  19. Long-term high-velocity oxidation and hot corrosion testing of several NiCrAl and FeCrAl base oxide dispersion strengthened alloys

    NASA Technical Reports Server (NTRS)

    Lowell, C. E.; Deadmore, D. L.; Whittenberger, J. D.

    1982-01-01

    Several oxide dispersion strengthened (ODS) alloys have been tested for cyclic, long-term, high gas-velocity resistance to oxidation at 1100 C and hot corrosion at 900 C. Both nominally Ni-16Cr-4Al and Fe-20Cr-4.5Al ODS alloys were subjected up to about 2500 cycles, where each cycle consisted of 1 hr in a hot, Mach 0.3 combusted gas stream followed by a 3-min quench in an ambient temperature, Mach 0.3 air blast. For comparison to existing technology, a coated superalloy was simultaneously tested. The ODS iron alloy exhibited clearly superior behavior, surviving 3800 oxidation and 2300 hot corrosion cycles essentially unscathed. While the ODS nickel alloys exhibited adequate oxidation resistance, the long-term hot corrosion resistance could be marginal, since the best life for such alloys under these conditions was only about 1100 cycles. However, the hot corrosion resistance of the ODS Ni-base alloys is excellent in comparison to that of traditional superalloys.

  20. The effect of helium on microstructural evolution and mechanical properties of Fe-Cr-Ni alloys as determined in a spectral tailoring experiment

    SciTech Connect

    Sekimura, N. ); Garner, F.A. ); Griffin, R.D. )

    1991-11-01

    Fe-15Cr-XNi alloys irradiated at both low (0.66 to 1.2) and very high (27 to 58) helium/dpa levels exhibit significantly different levels of strengthening due to an unprecedented refinement of cavity microstructure at the very high helium levels. When compounded with the nickel dependence of helium generation, the cavity distribution for some irradiation conditions and alloy compositions can be driven below the critical radius for bubble-to-void conversion, leading to a delay in swelling. The critical radius also appears to be dependent on the nickel level. The refinement may not have resulted from the high helium levels alone, however but also may have been influenced by differences in displacement rate and temperature history in the two experiments.

  1. The influence of cooling rate and Fe/Cr content on the evolution of Fe-rich compounds in a secondary Al-Si-Cu diecasting alloy

    NASA Astrophysics Data System (ADS)

    Fabrizi, A.; Timelli, G.

    2016-03-01

    This study investigates the morphological evolution of primary α-Al(Fe,Mn,Cr)Si phase in a secondary Al-Si-Cu alloy with respect to the initial Fe and Cr contents as well as to the cooling rate. The solidification experiments have been designed in order to cover a wide range of cooling rates, and the Fe and Cr contents have been varied over two levels. Metallographic and image analysis techniques have been used to quantitatively examine the microstructural changes occurring at different experimental conditions. The morphological evolution of the α-Fe phase has been also analysed by observing deep etched samples. By changing the cooling rate, α-Al15(Fe,Mn,Cr)3Si2 dodecahedron crystals, as well as Chinese- script, branched structures and dendrites form, while primary coarse β-Al5(Fe,Mn)Si needles appear in the alloy with the highest Fe content at low cooling rates.

  2. Roles of Vacancy/Interstitial Diffusion and Segregation in the Microchemistry at Grain Boundaries of Irradiated Fe-Cr-Ni alloys

    SciTech Connect

    Yang, Ying; Field, Kevin G.; Allen, Todd R.; Busby, Jeremy T.

    2016-02-23

    A detailed analysis of the diffusion fluxes near and at grain boundaries of irradiated Fe–Cr–Ni alloys, induced by preferential atom-vacancy and atom-interstitial coupling, is presented. The diffusion flux equations were based on the Perks model formulated through the linear theory of the thermodynamics of irreversible processes. The preferential atom-vacancy coupling was described by the mobility model, whereas the preferential atom-interstitial coupling was described by the interstitial binding model. The composition dependence of the thermodynamic factor was modeled using the CALPHAD approach. The calculated fluxes up to 10 dpa suggested the dominant diffusion mechanism for chromium and iron is via vacancy, while that for nickel can swing from the vacancy to the interstitial dominant mechanism. The diffusion flux in the vicinity of a grain boundary was found to be greatly modified by the segregation induced by irradiation, leading to the oscillatory behavior of alloy compositions in this region.

  3. Structural disorder and magnetism in the spin-gapless semiconductor CoFeCrAl

    SciTech Connect

    Choudhary, Renu; Kharel, Parashu; Huh, Yung; Gilbert, Simeon; Valloppilly, Shah R.; Jin, Yunlong; O’Connell, Andrew; Sellmyer, D. J.; Skomski, Ralph; Kashyap, Arti

    2016-05-15

    Disordered CoFeCrAl and CoFeCrSi{sub 0.5}Al{sub 0.5} alloys have been investigated experimentally and by first-principle calculations. The melt-spun and annealed samples all exhibit Heusler-type superlattice peaks, but the peak intensities indicate a substantial degree of B2-type chemical disorder. Si substitution reduces the degree of this disorder. Our theoretical analysis also considers several types of antisite disorder (Fe-Co, Fe-Cr, Co-Cr) in Y-ordered CoFeCrAl and partial substitution of Si for Al. The substitution transforms the spin-gapless semiconductor CoFeCrAl into a half-metallic ferrimagnet and increases the half-metallic band gap by 0.12 eV. Compared CoFeCrAl, the moment of CoFeCrSi{sub 0.5}Al{sub 0.5} is predicted to increase from 2.01 μ{sub B} to 2.50 μ{sub B} per formula unit, in good agreement with experiment.

  4. Design of alumina forming FeCrAl steels for lead or lead-bismuth cooled fast reactors

    NASA Astrophysics Data System (ADS)

    Lim, Jun; Hwang, Il Soon; Kim, Ji Hyun

    2013-10-01

    Iron-chromium-aluminum alloys containing 15-20 wt.% Cr and 4-6 wt.% Al have shown excellent corrosion resistance in the temperature range up to 600 °C or higher in liquid lead and lead-bismuth eutectic environments by the formation of protective Al2O3 layers. However, the higher Cr and Al concentrations in ferritic alloys could be problematic because of severe embrittlement in the manufacturing process as well as in service, caused by the formation of brittle phases. For this reason, efforts worldwide have so far mainly focused on the development of aluminizing surface treatments. However, aluminizing surface treatments have major disadvantages of cost, processing difficulties and reliability issues. In this study, a new FeCrAl alloy is proposed for structural materials in lead and lead-bismuth cooled nuclear applications. The alloy design relied on corrosion experiments in high temperature lead and lead-bismuth eutectic environments and computational thermodynamic calculations using the commercial software, JMatPro. The design of new alloys has focused on the optimization of Cr and Al levels for the formation of an external Al2O3 layer which can provide excellent oxidation and corrosion resistance in liquid lead alloys in the temperature range 300-600 °C while still retaining workable mechanical properties.

  5. The role of nickel in radiation damage of ferritic alloys

    SciTech Connect

    Osetskiy, Yury N.; Anento, Napoleon; Serra, Anna; Terentyev, Dmitry

    2014-11-26

    According to the modern theory damage evolution under neutron irradiation depends on the fraction of self interstitial atoms (SIAs) produced in the form of one-dimensionally (1-D) glissile clusters. These clusters, having a low interaction cross-section with other defects, sink mainly on grain boundaries and dislocations creating the so-called production bias. It is known empirically that addition of certain alloying elements affect many radiation effects, including swelling, however the mechanisms are unknown in many cases. In this paper we report the results of an extensive multi-technique atomistic level modeling of SIA clusters mobility in bcc Fe-Ni alloys with Ni content from 0.8 to 10 at.%. We have found that Ni interacts strongly with periphery of clusters affecting their mobility. The total effect is defined by all Ni atoms interacting with the cluster at the same time and can be significant even in low-Ni alloys. Thus 1nm (37SIAs) cluster is practically immobile at T < 500K in the Fe-0.8at.% Ni alloy. Increasing cluster size and Ni content enhance cluster immobilization. Furthermore, this effect should have quite broad consequences in swelling rate, matrix damage accumulation, radiation induced hardening, etc. and the results obtained help in better understanding and prediction of radiation effects in Fe-Ni ferritic alloys.

  6. The role of nickel in radiation damage of ferritic alloys

    DOE PAGES

    Osetskiy, Yury N.; Anento, Napoleon; Serra, Anna; ...

    2014-11-26

    According to modern theory, damage evolution under neutron irradiation depends on the fraction of self-interstitial atoms (SIAs) produced in the form of one-dimensional glissile clusters. These clusters, having a low interaction cross-section with other defects, are absorbed mainly by grain boundaries and dislocations, creating the so-called production bias. It is known empirically that the addition of certain alloying elements influences many radiation effects, including swelling; however, the mechanisms are unknown in many cases. In this study, we report the results of an extensive multi-technique atomistic level modeling study of SIA clusters mobility in body-centered cubic Fe–Ni alloys. We have foundmore » that Ni interacts strongly with the periphery of clusters, affecting their mobility. The total effect is defined by the number of Ni atoms interacting with the cluster at the same time and can be significant, even in low-Ni alloys. Thus a 1 nm (37SIAs) cluster is practically immobile at T < 500 K in the Fe–0.8 at.% Ni alloy. Increasing cluster size and Ni content enhances cluster immobilization. Finally, this effect should have quite broad consequences in void swelling, matrix damage accumulation and radiation induced hardening and the results obtained help to better understand and predict the effects of radiation in Fe–Ni ferritic alloys.« less

  7. Optimized Gen-II FeCrAl cladding production in large quantity for campaign testing

    SciTech Connect

    Yamamoto, Yukinori; Sun, Zhiqian; Pint, Bruce A.; Terrani, Kurt A.

    2016-06-03

    There are two major objectives in this report; (1) to optimize microstructure control of ATF FeCrAl alloys during tube drawing processes, and (2) to provide an update on the progress of ATF FeCrAl tube production via commercial manufacturers. Experimental efforts have been made to optimize the process parameters balancing the tube fabricability, especially for tube drawing processes, and microstructure control of the final tube products. Lab-scale sheet materials of Gen II FeCrAl alloys (Mo-containing and Nb-containing FeCrAl alloys) were used in the study, combined with a stepwise warm-rolling process and intermediate annealing, aiming to simulate the tube drawing process in a commercial tube manufacturer. The intermediate annealing at 650ºC for 1h was suggested for the tube-drawing process of Mo-containing FeCrAl alloys because it successfully softened the material by recovering the work hardening introduced through the rolling step, without inducing grain coarsening due to recrystallization. The final tube product is expected to have stabilized deformed microstructure providing the improved tensile properties with sufficient ductility. Optimization efforts on Nb-containing FeCrAl alloys focused on the effect of alloying additions and annealing conditions on the stability of deformed microstructure. Relationships between the second-phase precipitates (Fe2Nb-Laves phase) and microstructure stability are discussed. FeCrAl tube production through commercial tube manufacturers is currently in progress. Three different manufacturers, Century Tubes, Inc. (CTI), Rhenium Alloys, Inc. (RAI), and Superior Tube Company, Inc. (STC), are providing capabilities for cold-drawing, warm-drawing, and HPTR cold-pilgering, respectively. The first two companies are currently working on large quantity tube production (expected 250 ft length) of Gen I model FeCrAl alloy (B136Y3, at CTI) and Gen II (C35M4, at RAI), with the process parameters obtained from the experimental

  8. Helium solubility and bubble formation in a nanostructured ferritic alloy

    NASA Astrophysics Data System (ADS)

    Li, Qian; Parish, C. M.; Powers, K. A.; Miller, M. K.

    2014-02-01

    The response of a nanostructured ferritic alloy to He implantation and post-irradiation annealing (PIA) at 750 °C was characterized by atom probe tomography and transmission electron microscopy. The supersaturated He concentration in the ferrite at a dose of ∼2.1 displacements per atom was similar for the as-implanted, 75 ± 7 appm, and a 10 h PIA treatment, 71 ± 7 appm, but decreased to 38 ± 2 appm after a 100 h PIA treatment. Approximately 91-97% of the He bubbles were present as isolated bubbles in the ferrite and ∼1-5% on the surface of the nanoclusters in the ferrite. The remainder were associated with the grain boundaries with a small fraction on the surface of Ti(N,C,O) precipitates. Their average size and number density were similar for the as-implanted and 10 h PIA treatment with a small increase in the size and a significant increase in the number density after the 100 h PIA treatment. Swelling in the high dose region increased from ∼1% in the as-implanted and 10 h PIA conditions to ∼5% after the 100 h PIA treatment but the estimated number of He atoms per unit volume in the He bubbles decreased by an order of magnitude. Number densities increased from ∼8 × 1023 m-3 in the as-implanted to ∼15 × 1023 m-3 in the 10 h PIA condition, with little change (to ∼12 × 1023 m-3) in the 100 h PIA condition. This trend may indicate nucleation of new bubbles up to 10 h, with growth and possible consumption of the smaller bubbles between 10 and 100 h.

  9. Roles of Vacancy/Interstitial Diffusion and Segregation in the Microchemistry at Grain Boundaries of Irradiated Fe-Cr-Ni alloys

    DOE PAGES

    Yang, Ying; Field, Kevin G.; Allen, Todd R.; ...

    2016-02-23

    A detailed analysis of the diffusion fluxes near and at grain boundaries of irradiated Fe–Cr–Ni alloys, induced by preferential atom-vacancy and atom-interstitial coupling, is presented. The diffusion flux equations were based on the Perks model formulated through the linear theory of the thermodynamics of irreversible processes. The preferential atom-vacancy coupling was described by the mobility model, whereas the preferential atom-interstitial coupling was described by the interstitial binding model. The composition dependence of the thermodynamic factor was modeled using the CALPHAD approach. The calculated fluxes up to 10 dpa suggested the dominant diffusion mechanism for chromium and iron is via vacancy,more » while that for nickel can swing from the vacancy to the interstitial dominant mechanism. The diffusion flux in the vicinity of a grain boundary was found to be greatly modified by the segregation induced by irradiation, leading to the oscillatory behavior of alloy compositions in this region.« less

  10. Development and quality assessments of commercial heat production of ATF FeCrAl tubes

    SciTech Connect

    Yamamoto, Yukinori

    2015-09-01

    Development and quality assessment of the 2nd generation ATF FeCrAl tube production with commercial manufacturers were conducted. The manufacturing partners include Sophisticated Alloys, Inc. (SAI), Butler, PA for FeCrAl alloy casting via vacuum induction melting, Oak Ridge National Laboratory (ORNL) for extrusion process to prepare the master bars/tubes to be tube-drawn, and Rhenium Alloys, Inc. (RAI), North Ridgeville, OH, for tube-drawing process. The masters bars have also been provided to Los Alamos National Laboratory (LANL) who works with Century Tubes, Inc., (CTI), San Diego, CA, as parallel tube production effort under the current program.

  11. Microstructure and phase identification in type 304 stainless steel-zirconium alloys

    NASA Astrophysics Data System (ADS)

    Abraham, Daniel P.; McDeavitt, Sean M.; Park, Jangyul

    1996-08-01

    Stainless steel-zirconium alloys have been developed at Argonne National Laboratory to contain radioactive metal isotopes isolated from spent nuclear fuel. This article discusses the various phases that are formed in as-cast alloys of type 304 stainless steel and zirconium that contain up to 92 wt pct Zr. Microstructural characterization was performed by scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDS), and crystal structure information was obtained by X-ray diffraction. Type 304SS-Zr alloys with 5 and 10 wt pct Zr have a three-phase microstructure—austenite, ferrite, and the Laves intermetallic, Zr(Fe,Cr,Ni)2+x. whereas alloys with 15, 20, and 30 wt pct Zr contain only two phases—ferrite and Zr(Fe,Cr,Ni)2+x. Alloys with 45 to 67 wt pct Zr contain a mixture of Zr(Fe,Cr,Ni)2+x and Zr2(Ni,Fe), whereas alloys with 83 and 92 wt pct Zr contain three phases—α-Zr, Zr2(Ni,Fe), and Zr(Fe,Cr,Ni)2+x. Fe3Zr-type and Zr3Fe-type phases were not observed in the type 304SS-Zr alloys. The changes in alloy microstructure with zirconium content have been correlated to the Fe-Zr binary phase diagram.

  12. Distribution of Cr atoms in the surface zone of Fe-rich Fe-Cr alloys quenched into various media: Mössbauer spectroscopic study

    NASA Astrophysics Data System (ADS)

    Dubiel, Stanisław M.; Cieślak, Jakub; Żukrowski, Jan

    2015-12-01

    Effect of a quenching medium (water, liquid nitrogen and block of brass) on a distribution of Cr atoms in the surface zone of Fe100-xCrx (x ≤ 19) alloys was studied with the Mössbauer spectroscopy. The distribution of Cr atoms was expressed in terms of the Cowley-Warren short-range order (SRO) parameters: <α1> for the first neighbor-shell, <α2> for the second neighbor-shell and <α12> for both neighbor-shells. It was revealed that none of the quenching media resulted in a random distribution of atoms, yet the degree of randomness was the highest for the samples quenched onto the block of brass. The quenching into water and liquid nitrogen caused a partial oxidation of samples' surface accompanied by a chromium depletion of the bulk. Quantitative analysis of various phases in the studied samples both in their bulk as well as in pre surface zones was carried out.

  13. Cr depletion of the second phase particles in a Zr-Sn-Nb-Fe-Cr alloy: A TEM and SIMS study

    NASA Astrophysics Data System (ADS)

    Zheng, Jian; Zhou, Wei; Zhang, Jinchao; Liu, Xiankun; Feng, Qijie; An, Xianghai; Tang, Bin; Zhou, Xiaosong; Wang, Hongzu; Peng, Shuming

    2017-08-01

    Transmission electron microscopy (TEM) and Secondary Ion Mass Spectroscopy (SIMS) were used to investigate the microstructural and chemical evolution in a zirconium alloy processed by high pressure torsion (HPT) under 4 GPa at room temperature. Results showed that the grain sizes were significantly reduced and no α to ω phase transformation was detected after the HPT processing. A new phenomenon of which the Cr atoms diffused from the second phase particles (SPPs) to the zirconium matrix was confirmed. Further TEM analysis indicated that a large number of dislocations were generated especially in the vicinity of the SPPs. The possible mechanisms for the absence of the α to ω phase transformation and the Cr depletion of the SPPs were discussed.

  14. High-resolution chemical analysis by STEM-EELS of nanosized oxide particles in a mechanically-alloyed FeCrAl intermetallic

    SciTech Connect

    Morris, D.G. Muñoz-Morris, M.A.

    2015-05-15

    The chemical composition of nanosized oxides has been analysed in a mechanically-alloyed (MA) iron–chromium–aluminium intermetallic containing yttria additions using an aberration-corrected, high-resolution scanning transmission electron microscope (STEM). The oxide particles are seen to contain yttrium and oxygen only, but very little of the matrix metallic elements, while the matrix in the immediate vicinity shows a very low iron content. Possible reasons for the change of matrix composition outside the particle-matrix interface are discussed. - Highlights: • High-resolution chemical analysis of oxide particles was performed using STEM-EELS. • Oxide particles contain Y and O but essentially no elements from the Fe–Cr–Al matrix. • The matrix immediately outside the particles appears to be depleted in Fe. • Diffusion of Y during particle growth possibly transports vacancies to the interface.

  15. Modified ferritic iron alloys with improved high-temperature mechanical properties and oxidation resistance

    NASA Technical Reports Server (NTRS)

    Oldrieve, R. E.

    1975-01-01

    An alloy modification program was conducted in which the compositions of two existing Fe-Cr-Al alloys (Armco 18SR and GE-1541) were changed to achieve either improved high-temperature strength or improved fabricability. Only modifications of Armco 18SR were successful in achieving increased strength without loss of fabricability or oxidation resistance. The best modified alloy, designated NASA-18T, had twice the rupture strength of Armco 18SR at 800 and 1000 C. The NASA-18T alloy also had better oxidation resistance than Armco 18SR and comparable fabricability. The nominal composition of NASA-18T is Fe-18Cr-2Al-1Si-1.25Ta. All attempted modifications of the GE-1541 alloy were unsuccessful in terms of achieving better fabricability without sacrificing high-temperature strength and oxidation resistance.

  16. Transient liquid phase bonding of ferritic oxide dispersion strengthened alloys

    NASA Astrophysics Data System (ADS)

    Krishnardula, Venu Gopal

    2006-04-01

    Oxide dispersion strengthened (ODS) alloys possess excellent properties including resistance to oxidation, corrosion, creep and thermal fatigue. In addition, ferritic ODS alloys exhibit resistance to void swelling and are of particular interest to the nuclear industry. The present study involves the joining of fuel cans to end caps that will be utilized in the nuclear industry. Mechanically alloyed (MA) ODS alloys possess coarse columnar grain structure strengthened with nanosize yttria dispersoids. In that past, fusion welding techniques resulted in microstructural disruption leading to poor joints. This work investigated joining of two ferritic MA ODS alloys, MA956 and PM2000, using; (a) Transient liquid phase (TLP) bonding and (b) Solid-state diffusion bonding. TLP bonds were prepared with MA956 and PM2000 in the unrecrystallized and recrystallized conditions using electron beam physical vapor deposited (EBPVD) boron thin films as interlayers. The use of thin interlayers reduced the amount of substrate dissolution and minimized the bondline microstructural disruption. Different bond orientations were also investigated. Successful bonds with better microstructural continuity were obtained when substrates were joined in the unrecrystallized condition followed by post bond recrystallization heat treatment with the substrate faying surface aligned along the working (extrusion or rolling) direction than when substrates were aligned perpendicular to the working direction. This was attributed to the number of yttria stringers cut by the bondline, which is less when the substrate faying surface is lying parallel to the working direction than when the substrate faying surface is lying perpendicular to the working direction. Solid-state diffusion bonding was conducted using MA956 and PM2000 in the unrecrystallized and recrystallized conditions. Bonding occurred only when an unrecrystallized substrate was involved. Bonding occurred at unusually low stresses. This may be

  17. Precipitation sequence in niobium-alloyed ferritic stainless steel

    NASA Astrophysics Data System (ADS)

    Fujita, Nobuhiro; Bhadeshia, H. K. D. H.; Kikuchi, Masao

    2004-03-01

    Niobium is an important alloying element in the design of heat-resistant ferritic stainless steels for automotive exhaust systems. When in solid solution, it improves both the high temperature strength and the resistance to thermal fatigue. However, it also forms several kinds of precipitates during service. These reactions have been modelled, taking into account the multicomponent nature of the diffusion process and allowing for capillarity effects. It has been possible to estimate not only the volume fractions but also the particle sizes for Fe2Nb (Laves phase) and Fe3Nb3C (M6C) carbide in a 19Cr-0.8Nb steel, with good agreement against experimental data.

  18. Stability of Y–Ti–O precipitates in friction stir welded nanostructured ferritic alloys

    DOE PAGES

    Yu, Xinghua; Mazumder, B.; Miller, M. K.; ...

    2015-01-19

    Nanostructured ferritic alloys, which have complex microstructures which consist of ultrafine ferritic grains with a dispersion of stable oxide particles and nanoclusters, are promising materials for fuel cladding and structural applications in the next generation nuclear reactor. This paper evaluates microstructure of friction stir welded nanostructured ferritic alloys using electron microscopy and atom probe tomography techniques. Atom probe tomography results revealed that nanoclusters are coarsened and inhomogeneously distributed in the stir zone and thermomechanically affected zone. Three hypotheses on coarsening of nanoclusters are presented. Finally, the hardness difference in different regions of friction stir weld has been explained.

  19. Irradiation-induced formation of a spinel phase at the FeCr/MgO interface

    SciTech Connect

    Xu, Yun; Yadav, Satyesh Kumar; Aguiar, Jeffery A.; Anderoglu, Osman; Baldwin, Jon Kevin; Wang, Yongqiang; Misra, Amit; Luo, Hongmei; Uberuaga, Blas P.; Li, Nan

    2015-04-27

    Oxide dispersion strengthened ferritic/martensitic alloys have attracted significant attention for their potential uses in future nuclear reactors and storage vessels, as the metal/oxide interfaces act as stable high-strength sinks for point defects while also dispersing helium. Here, in order to unravel the evolution and interplay of interface structure and chemistry upon irradiation in these types of materials, an atomically sharp FeCr/MgO interface was synthesized at 500 °C and separately annealed and irradiated with Ni3+ ions at 500 °C. After annealing, a slight enrichment of Cr atoms was observed at the interface, but no other structural changes were found. However, under irradiation, sufficient Cr diffuses across the interface into the MgO to form a Cr-enriched transition layer that contains spinel precipitates. First-principles calculations indicate that it is energetically favorable to incorporate Cr, but not Fe, substitutionally into MgO. Furthermore, our results indicate that irradiation can be used to form new phases and complexions at interfaces, which may have different radiation tolerance than the pristine structures.

  20. Irradiation-induced formation of a spinel phase at the FeCr/MgO interface

    DOE PAGES

    Xu, Yun; Yadav, Satyesh Kumar; Aguiar, Jeffery A.; ...

    2015-04-27

    Oxide dispersion strengthened ferritic/martensitic alloys have attracted significant attention for their potential uses in future nuclear reactors and storage vessels, as the metal/oxide interfaces act as stable high-strength sinks for point defects while also dispersing helium. Here, in order to unravel the evolution and interplay of interface structure and chemistry upon irradiation in these types of materials, an atomically sharp FeCr/MgO interface was synthesized at 500 °C and separately annealed and irradiated with Ni3+ ions at 500 °C. After annealing, a slight enrichment of Cr atoms was observed at the interface, but no other structural changes were found. However, undermore » irradiation, sufficient Cr diffuses across the interface into the MgO to form a Cr-enriched transition layer that contains spinel precipitates. First-principles calculations indicate that it is energetically favorable to incorporate Cr, but not Fe, substitutionally into MgO. Furthermore, our results indicate that irradiation can be used to form new phases and complexions at interfaces, which may have different radiation tolerance than the pristine structures.« less

  1. Investigations of Local Corrosion Behavior of Plasma-Sprayed FeCr Nanocomposite Coating by SECM

    NASA Astrophysics Data System (ADS)

    Shi, Xi; Shu, Mingyong; Zhong, Qingdong; Zhang, Junliang; Zhou, Qiongyu; Bui, Quoc Binh

    2016-02-01

    FeCr alloy coating can be sprayed on low-carbon steel to improve the corrosion resistance because of FeCr alloy's high anti-corrosion capacity. In this paper, Fe microparticles/Cr nanoparticles coating (NFC) and FeCr microparticles coating (MFC) were prepared by atmospheric plasma spraying and NFC was heat-treated under hydrogen atmosphere at 800 °C (HNFC). EDS mapping showed no penetration of Ni in MFC and NFC while penetration of Ni occurred in HNFC. X-ray diffraction results indicated the form of the NiCrFe (bcc) solid solution in HNFC. SECM testing in 3.5 (wt.%) NaCl revealed that the anti-corrosion capacity of NFC improved compared with MFC, while HNFC improved further.

  2. Neutron irradiation effects on the microstructure of low-activation ferritic alloys*1

    NASA Astrophysics Data System (ADS)

    Kimura, A.; Matsui, H.

    1994-09-01

    Microstructures of low-activation ferritic alloys, such as 2.25% Cr-2% W, 7% Cr-2% W, 9% Cr-2% W and 12% Cr-2% W alloys, were observed after FFTF irradiation at 698 K to a dose of 36 dpa. Martensite in 7% Cr-2% W, 9% Cr-2% W and 12% Cr-2% W alloys and bainite in 2.25% Cr-2% W alloy were fairly stable after the irradiation. Microvoids were observed in the martensite in each alloy but not in bainite and δ-ferrite in 12% Cr-2% W alloys. An addition of 0.02% Ti to 9% Cr-2% W alloy considerably reduced the void density. Spherical (Ta, W) and Ti-rich precipitates were observed in the Ti-added 9% Cr-2% W alloy. Precipitates observed in 9% Cr-2% W and 7% Cr-2% W alloys are mainly Cr-rich M 23C 6 (Ta, W) and Ta(W)-rich M 6C and Fe-rich Laves phase. In 2.25% Cr-2% W alloy, high density of fine (Ta, W)-rich M 2C type precipitates as well as M 6C were observed. Spherical small α' Cr-rich particles were observed in both martensite and α-ferrite in 12% Cr-2% W alloys. Correlation between postirradiation microstructure and irradiation hardening is shown and discussed for these alloys.

  3. Analysis of the FeCrAl Accident Tolerant Fuel Concept Benefits during BWR Station Blackout Accidents

    SciTech Connect

    Robb, Kevin R

    2015-01-01

    Iron-chromium-aluminum (FeCrAl) alloys are being considered for fuel concepts with enhanced accident tolerance. FeCrAl alloys have very slow oxidation kinetics and good strength at high temperatures. FeCrAl could be used for fuel cladding in light water reactors and/or as channel box material in boiling water reactors (BWRs). To estimate the potential safety gains afforded by the FeCrAl concept, the MELCOR code was used to analyze a range of postulated station blackout severe accident scenarios in a BWR/4 reactor employing FeCrAl. The simulations utilize the most recently known thermophysical properties and oxidation kinetics for FeCrAl. Overall, when compared to the traditional Zircaloy-based cladding and channel box, the FeCrAl concept provides a few extra hours of time for operators to take mitigating actions and/or for evacuations to take place. A coolable core geometry is retained longer, enhancing the ability to stabilize an accident. Finally, due to the slower oxidation kinetics, substantially less hydrogen is generated, and the generation is delayed in time. This decreases the amount of non-condensable gases in containment and the potential for deflagrations to inhibit the accident response.

  4. BISON Fuel Performance Analysis of FeCrAl cladding with updated properties

    SciTech Connect

    Sweet, Ryan; George, Nathan M.; Terrani, Kurt A.; Wirth, Brian

    2016-08-30

    In order to improve the accident tolerance of light water reactor (LWR) fuel, alternative cladding materials have been proposed to replace zirconium (Zr)-based alloys. Of these materials, there is a particular focus on iron-chromium-aluminum (FeCrAl) alloys due to much slower oxidation kinetics in high-temperature steam than Zr-alloys. This should decrease the energy release due to oxidation and allow the cladding to remain integral longer in the presence of high temperature steam, making accident mitigation more likely. As a continuation of the development for these alloys, suitability for normal operation must also be demonstrated. This research is focused on modeling the integral thermo-mechanical performance of FeCrAl-cladded fuel during normal reactor operation. Preliminary analysis has been performed to assess FeCrAl alloys (namely Alkrothal 720 and APMT) as a suitable fuel cladding replacement for Zr-alloys, using the MOOSE-based, finite-element fuel performance code BISON and the best available thermal-mechanical and irradiation-induced constitutive properties. These simulations identify the effects of the mechanical-stress and irradiation response of FeCrAl, and provide a comparison with Zr-alloys. In comparing these clad materials, fuel rods have been simulated for normal reactor operation and simple steady-state operation. Normal reactor operating conditions target the cladding performance over the rod lifetime (~4 cycles) for the highest-power rod in the highest-power fuel assembly under reactor power maneuvering. The power histories and axial temperature profiles input into BISON were generated from a neutronics study on full-core reactivity equivalence for FeCrAl using the 3D full core simulator NESTLE. Evolution of the FeCrAl cladding behavior over time is evaluated by using steady-state operating conditions such as a simple axial power profile, a constant cladding surface temperature, and a constant fuel power history. The fuel rod designs and

  5. Vacancy-controlled ultrastable nanoclusters in nanostructured ferritic alloys

    DOE PAGES

    Zhang, Z. W.; Yao, L.; Wang, X. -L.; ...

    2015-05-29

    A new class of advanced structural materials, based on the Fe-O-vacancy system, has exceptional resistance to high-temperature creep and excellent tolerance to extremely high-dose radiation. Although these remarkable improvements in properties compared to steels are known to be associated with the Y-Ti-O-enriched nanoclusters, the roles of vacancies in facilitating the nucleation of nanoclusters are a long-standing puzzle, due to the experimental difficulties in characterizing vacancies, particularly in-situ while the nanoclusters are forming. We report an experiment study that provides the compelling evidence for the presence of significant concentrations of vacancies in Y-Ti-O-enriched nanoclusters in a nanostructured ferritic alloy using amore » combination of state-of-the-art atom-probe tomography and in situ small angle neutron scattering. The nucleation of nanoclusters starts from the O-enriched solute clustering with vacancy mediation. The nanoclusters grow with an extremely low growth rate through attraction of vacancies and O:vacancy pairs, leading to the unusual stability of the nanoclusters.« less

  6. Vacancy-controlled ultrastable nanoclusters in nanostructured ferritic alloys

    SciTech Connect

    Zhang, Z. W.; Yao, L.; Wang, X. -L.; Miller, M. K.

    2015-05-29

    A new class of advanced structural materials, based on the Fe-O-vacancy system, has exceptional resistance to high-temperature creep and excellent tolerance to extremely high-dose radiation. Although these remarkable improvements in properties compared to steels are known to be associated with the Y-Ti-O-enriched nanoclusters, the roles of vacancies in facilitating the nucleation of nanoclusters are a long-standing puzzle, due to the experimental difficulties in characterizing vacancies, particularly in-situ while the nanoclusters are forming. We report an experiment study that provides the compelling evidence for the presence of significant concentrations of vacancies in Y-Ti-O-enriched nanoclusters in a nanostructured ferritic alloy using a combination of state-of-the-art atom-probe tomography and in situ small angle neutron scattering. The nucleation of nanoclusters starts from the O-enriched solute clustering with vacancy mediation. The nanoclusters grow with an extremely low growth rate through attraction of vacancies and O:vacancy pairs, leading to the unusual stability of the nanoclusters.

  7. Vacancy-controlled ultrastable nanoclusters in nanostructured ferritic alloys

    PubMed Central

    Zhang, Z. W.; Yao, L.; Wang, X.-L.; Miller, M. K.

    2015-01-01

    A new class of advanced structural materials, based on the Fe-O-vacancy system, has exceptional resistance to high-temperature creep and excellent tolerance to extremely high-dose radiation. Although these remarkable improvements in properties compared to steels are known to be associated with the Y-Ti-O-enriched nanoclusters, the roles of vacancies in facilitating the nucleation of nanoclusters are a long-standing puzzle, due to the experimental difficulties in characterizing vacancies, particularly in-situ while the nanoclusters are forming. Here we report an experiment study that provides the compelling evidence for the presence of significant concentrations of vacancies in Y-Ti-O-enriched nanoclusters in a nanostructured ferritic alloy using a combination of state-of-the-art atom-probe tomography and in situ small angle neutron scattering. The nucleation of nanoclusters starts from the O-enriched solute clustering with vacancy mediation. The nanoclusters grow with an extremely low growth rate through attraction of vacancies and O:vacancy pairs, leading to the unusual stability of the nanoclusters. PMID:26023747

  8. Nucleation kinetics of proeutectoid ferrite at austenite grain boundaries in Fe-C-X alloys

    NASA Astrophysics Data System (ADS)

    Enomoto, M.; Aaronson, H. I.

    1986-08-01

    The nucleation kinetics of proeutectoid ferrite allotriomorphs at austenite grain boundaries in Fe-0.5 at. Pct C-3 at. Pct X alloys, where X is successively Mn, Ni, Co, and Si and in an Fe-0.8 at. Pct C-2.5 at. Pct Mo alloy have been measured using previously developed experimental techniques. The results were analyzed in terms of the influence of substitutional alloying elements upon the volume free energy change and upon the energies of austenite grain boundaries and nucleus: matrix boundaries. Classical nucleation theory was employed in conjunction with the pillbox model of the critical nucleus applied during the predecessor study of ferrite nucleation kinetics at grain boundaries in Fe-C alloys. The free energy change associated with nucleation was evaluated from both the Hillert-Staffanson and the Central Atoms Models of interstitial-substitutional solid solutions. The grain boundary concentrations of X determined with a Scanning Auger Microprobe were utilized to calculate the reduction in the austenite grain boundary energy produced by the segregation of alloying elements. Analysis of these data in terms of nucleation theory indicates that much of the influence of X upon ferrite nucleation rate derives from effects upon the volume-free energy change, i.e., upon alterations in the path of the γ/(α + γ) phase boundary. Additional effects arise from reductions in austenite grain boundary energy, with austenite-forming alloying elements being more effective in this regard than ferrite-formers. By difference, the remaining influence of the alloy elements studied evidently results from their ability to diminish the energies of the austenite: ferrite boundaries enclosing the critical nucleus. The role of nucleation kinetics in the formation of a bay in the TTT diagram of Fe-C-Mo alloys is also considered.

  9. Surface half-metallicity of half-Heusler compound FeCrSe and interface half-metallicity of FeCrSe/GaP

    NASA Astrophysics Data System (ADS)

    Khalaf Al-zyadi, Jabbar M.; Jolan, Mudhahir H.; Yao, Kai-Lun

    2016-04-01

    Recent studies showed that half-Heusler FeCrSe exhibits half-metallic ferromagnetism (Huang et al. [20]). In this paper, we investigate extensively the electronic, magnetic, and half-metallic properties of the half-Heusler alloy FeCrSe (111) and (001) surfaces and the interface with GaP (111) substrate by using the first-principles calculations within the density functional theory. The atomic density of states demonstrates that the half-me tallicity verified in the bulk FeCrSe is maintained at the CrSe-terminated (001) and Se-terminated (111) surfaces, but lost at both Cr- and Fe-terminated (111) surfaces and the Fe-terminated (001) surface. Alternatively, for the interface of FeCrSe/GaP (111), the bulk half-metallicity is destroyed at Se-P configuration while Se-Ga interface and subinterface show nearly 100% spin polarization. Moreover, the calculated interfacial adhesion energies exhibit that Se-Ga shape is more stable than the Se-P one. The calculated magnetic moments of Se, Ga at the Se-Ga (111) interface and P at the Se-P (111) interface increase with respect to the corresponding bulk values while the atomic magnetic moment of Se atom at the Se-P (111) interface decreases. We also notice that the magnetic moments of subinterface Fe at both Se-Ga and Se-P (111) interfaces decrease compared to the bulk values.

  10. Irradiation creep of various ferritic alloys irradiated {approximately}400 C in the PFR and FFTF reactors

    SciTech Connect

    Toloczko, M.B.; Garner, F.A.; Eiholzer, C.R.

    1998-03-01

    Three ferritic alloys were irradiated in two fast reactors to doses of 50 dpa or more at temperatures near 400 C. One martensitic alloy, HT9, was irradiated in both the FFTF and PFR reactors. PFR is the Prototype Fast Reactor in Dourneay, Scotland, and FFTF is the Fast Flux Test Facility in Richland, WA. D57 is a developmental alloy that was irradiated in PFR only, and MA957 is a Y{sub 2}O{sub 3} dispersion-hardened ferritic alloy that was irradiated only in FFTF. These alloys exhibited little or no void swelling at {approximately}400 C. Depending on the alloy starting condition, these steels develop a variety of non-creep strains early in the irradiation that are associated with phase changes. Each of these alloys creeps at a rate that is significantly lower than that of austenitic steels irradiated in the same experiments. The creep compliance for ferritic alloys in general appears to be {approximately}0.5 {times} 10{sup {minus}6} MPa{sup {minus}1} dpa{sup {minus}1}, independent of both composition and starting state. The addition of Y{sub 2}O{sub 3} as a dispersoid does not appear to change the creep behavior.

  11. An investigation of FeCrAl cladding behavior under normal operating and loss of coolant conditions

    NASA Astrophysics Data System (ADS)

    Gamble, K. A.; Barani, T.; Pizzocri, D.; Hales, J. D.; Terrani, K. A.; Pastore, G.

    2017-08-01

    Iron-chromium-aluminum (FeCrAl) alloys are candidates to be used as nuclear fuel cladding for increased accident tolerance. An analysis of the response of FeCrAl under normal operating and loss of coolant conditions has been performed using fuel performance modeling. In particular, recent information on FeCrAl material properties and phenomena from separate effects tests has been implemented in the BISON fuel performance code and analyses of integral fuel rod behavior with FeCrAl cladding have been performed. BISON simulations included both light water reactor normal operation and loss-of-coolant accidental transients. In order to model fuel rod behavior during accidents, a cladding failure criterion is desirable. For FeCrAl alloys, a failure criterion is developed using recent burst experiments under loss of coolant like conditions. The added material models are utilized to perform comparative studies with Zircaloy-4 under normal operating conditions and oxidizing and non-oxidizing out-of-pile loss of coolant conditions. The results indicate that for all conditions studied, FeCrAl behaves similarly to Zircaloy-4 with the exception of improved oxidation performance. Further experiments are required to confirm these observations.

  12. An investigation of FeCrAl cladding behavior under normal operating and loss of coolant conditions

    DOE PAGES

    Gamble, Kyle A.; Barani, Tommaso; Pizzocri, David; ...

    2017-04-30

    Iron-chromium-aluminum (FeCrAl) alloys are candidates to be used as nuclear fuel cladding for increased accident tolerance. An analysis of the response of FeCrAl under normal operating and loss of coolant conditions has been performed using fuel performance modeling. In particular, recent information on FeCrAl material properties and phenomena from separate effects tests has been implemented in the BISON fuel performance code and analyses of integral fuel rod behavior with FeCrAl cladding have been performed. BISON simulations included both light water reactor normal operation and loss-of-coolant accidental transients. In order to model fuel rod behavior during accidents, a cladding failure criterionmore » is desirable. For FeCrAl alloys, a failure criterion is developed using recent burst experiments under loss of coolant like conditions. The added material models are utilized to perform comparative studies with Zircaloy-4 under normal operating conditions and oxidizing and non-oxidizing out-of-pile loss of coolant conditions. The results indicate that for all conditions studied, FeCrAl behaves similarly to Zircaloy-4 with the exception of improved oxidation performance. Here, further experiments are required to confirm these observations.« less

  13. Effect of alloy grain size and silicon content on the oxidation of austenitic Fe-Cr-Ni-Mn-Si alloys in a SO sub 2 -O sub 2 gas mixture

    SciTech Connect

    Basu, S.N.; Yurek, G.J. )

    1991-06-01

    Stainless steels are exposed to complex mixtures of gases in many applications, such as in coal gasification environments. Austenitic Fe-18Cr-20Ni-1.5Mn alloys containing 0, 0.6, and 1.5 wt.% Si were produced both by conventional and rapid solidification processing. The cyclic oxidation resistance of these alloys was studied at 900C in a SO{sub 2}-O{sub 2} gas mixture to elucidate the role of alloy microstructure and Si content on oxidation properties in bioxidant atmospheres. All the large-grained, conventionally processed alloys exhibited breakaway oxidation during cyclic oxidation due to their poor rehealing characteristics. The rapidly solidified, fine-grained alloys that contained less than 1.5 wt.% Si exhibited very protective oxidation behavior. There was considerable evidence of sulfur penetration through the protective chromia scale. The rapidly solidified alloys that contained 1.5 wt.% Si underwent repeated scale spallation that led to breakaway oxidation behavior. The scale spallation was attributed to the formation of an extensive silica sublayer in the presence of sulfur in the atmosphere.

  14. Charpy impact test results for low activation ferritic alloys irradiated to 30 dpa

    SciTech Connect

    Schubert, L.E.; Hamilton, M.L.; Gelles, D.S.

    1996-04-01

    Miniature specimens of six low activation ferritic alloys have been impact field tested following irradiation at 370{degrees}C to 30 dpa. Comparison of the results with those of control specimens and specimens irradiated to 10 dpa indicates that degradation in the impact behavior appears to have saturated by {approx}10 dpa in at least four of these alloys. The 7.5Cr-2W alloy referred to as GA3X appears most promising for further consideration as a candidate structural material in fusion reactor applications, although the 9Cr-1V alloy may also warrant further investigation.

  15. Role of Y-Al oxides during extended recovery process of a ferritic ODS alloy

    SciTech Connect

    Capdevila, C.; Pimentel, G.; Aranda, M. M.; Rementeria, R.; Dawson, K.; Urones-Garrote, E.; Tatlock, G. J.; Miller, Michael K.

    2015-08-04

    The microstructural stability of Y-Al oxides during the recrystallization of Fe-Cr-Al oxide dispersion strengthened alloy is studied in this work. The goal is to determine the specific distribution pattern of oxides depending where they are located: in the matrix or at the grain boundaries. It was concluded that those located at the grain boundaries yielded a faster coarsening than the ones in the matrix, although no significant differences in composition and/or crystal structure were observed. However, the recrystallization heat treatment leads to the dissolution of the Y2O3 and its combination with Al to form the YAlO3 perovskite oxide particles process, mainly located at the grain boundaries. Lastly, atom probe tomography analysis revealed a significant Ti build-up at the grain boundaries that might affect subsequent migration during recrystallization.

  16. Role of Y-Al oxides during extended recovery process of a ferritic ODS alloy

    DOE PAGES

    Capdevila, C.; Pimentel, G.; Aranda, M. M.; ...

    2015-08-04

    The microstructural stability of Y-Al oxides during the recrystallization of Fe-Cr-Al oxide dispersion strengthened alloy is studied in this work. The goal is to determine the specific distribution pattern of oxides depending where they are located: in the matrix or at the grain boundaries. It was concluded that those located at the grain boundaries yielded a faster coarsening than the ones in the matrix, although no significant differences in composition and/or crystal structure were observed. However, the recrystallization heat treatment leads to the dissolution of the Y2O3 and its combination with Al to form the YAlO3 perovskite oxide particles process,more » mainly located at the grain boundaries. Lastly, atom probe tomography analysis revealed a significant Ti build-up at the grain boundaries that might affect subsequent migration during recrystallization.« less

  17. Effect of Neutron Irradiation on Nanoclusters in MA957 Ferritic Alloys

    SciTech Connect

    Miller, Michael K; Hoelzer, David T

    2011-01-01

    The effects of neutron irradiation to a dose of 3 dpa at 600 C and creep for 38,555 h at 800 C on the microstructure of a commercial MA957 alloy were investigated by atom probe tomography. The size, number density and composition of the 2-nm-diameter Ti-, Y-, O-enriched nanoclusters were similar in the unirradiated, crept and neutron irradiated conditions indicating that the microstructure of this nanostructured ferritic alloy has remarkable tolerance to radiation damage.

  18. Development of ODS FeCrAl for compatibility in fusion and fission energy applications

    DOE PAGES

    Pint, Bruce A.; Dryepondt, Sebastien N.; Unocic, Kinga A.; ...

    2014-11-15

    In this paper, oxide dispersion strengthened (ODS) FeCrAl alloys with 12–15% Cr are being evaluated for improved compatibility with Pb-Li for a fusion energy application and with high temperature steam for a more accident-tolerant light water reactor fuel cladding application. A 12% Cr content alloy showed low mass losses in static Pb-Li at 700°C, where a LiAlO2 surface oxide formed and inhibited dissolution into the liquid metal. All the evaluated compositions formed a protective scale in steam at 1200°C, which is not possible with ODS FeCr alloys. However, most of the compositions were not protective at 1400°C, which is amore » general and somewhat surprising problem with ODS FeCrAl alloys that is still being studied. More work is needed to optimize the alloy composition, microstructure and oxide dispersion, but initial promising tensile and creep results have been obtained with mixed oxide additions, i.e. Y2O3 with ZrO2, HfO2 or TiO2.« less

  19. Development of ODS FeCrAl for compatibility in fusion and fission energy applications

    SciTech Connect

    Pint, Bruce A.; Dryepondt, Sebastien N.; Unocic, Kinga A.; Hoelzer, David T.

    2014-11-15

    In this paper, oxide dispersion strengthened (ODS) FeCrAl alloys with 12–15% Cr are being evaluated for improved compatibility with Pb-Li for a fusion energy application and with high temperature steam for a more accident-tolerant light water reactor fuel cladding application. A 12% Cr content alloy showed low mass losses in static Pb-Li at 700°C, where a LiAlO2 surface oxide formed and inhibited dissolution into the liquid metal. All the evaluated compositions formed a protective scale in steam at 1200°C, which is not possible with ODS FeCr alloys. However, most of the compositions were not protective at 1400°C, which is a general and somewhat surprising problem with ODS FeCrAl alloys that is still being studied. More work is needed to optimize the alloy composition, microstructure and oxide dispersion, but initial promising tensile and creep results have been obtained with mixed oxide additions, i.e. Y2O3 with ZrO2, HfO2 or TiO2.

  20. Development of ODS FeCrAl for Compatibility in Fusion and Fission Energy Applications

    NASA Astrophysics Data System (ADS)

    Pint, B. A.; Dryepondt, S.; Unocic, K. A.; Hoelzer, D. T.

    2014-12-01

    Oxide dispersion strengthened (ODS) FeCrAl alloys with 12-15% Cr are being evaluated for improved compatibility with Pb-Li for a fusion energy application and with high temperature steam for a more accident-tolerant light water reactor fuel cladding application. A 12% Cr content alloy showed low mass losses in static Pb-Li at 700°C, where a LiAlO2 surface oxide formed and inhibited dissolution into the liquid metal. All the evaluated compositions formed a protective scale in steam at 1200°C, which is not possible with ODS FeCr alloys. However, most of the compositions were not protective at 1400°C, which is a general and somewhat surprising problem with ODS FeCrAl alloys that is still being studied. More work is needed to optimize the alloy composition, microstructure and oxide dispersion, but initial promising tensile and creep results have been obtained with mixed oxide additions, i.e. Y2O3 with ZrO2, HfO2 or TiO2.

  1. Interaction between multi-component lanthanide alloy and ferritic-martensitic steel

    NASA Astrophysics Data System (ADS)

    Kim, Jun Hwan; Cheon, Jin Sik; Kim, June Hyung; Lee, Byoung Oon; Lee, Chan Bock

    2014-09-01

    Studies were carried out to evaluate the effect of lanthanide elements which are generated during the fission process on the interaction between metal fuel and cladding material. Quartenary lanthanide alloy as Nd-Ce-Pr-La and Sm-contained quintenary alloy were manufactured by vacuum arc remelting and a diffusion couple test with HT9 (12Cr1MoWV) alloy was carried out at 660 and 700 °C for up to 231 h followed by microstructural analysis. The results showed that interdiffusion between lanthanide element (Nd, Ce) and Fe took place as the diffusion couple test proceeds to form intermetallic compounds as an RE2(Fe,Cr)17 (RE=Nd, Ce, Pr, La) type. As the number of alloying elements increased, the reaction layer thickness increased, but a deviation of the theoretical non-linear relationship as well as an increase in the rate exponent occurred. Instantaneous diffusion of Fe into a lanthanide side and its associated Fe depletion beneath the interface acted as the major driving force in forming the reaction layer. The addition of Ce enhanced the Nd diffusion and increased the layer growth when compared to pure Nd alone.

  2. Effect of hydrogen on internal friction and Young`s modulus of Fe-Cr-Mn austenitic stainless steel

    SciTech Connect

    Usui, Makoto; Asano, Shigeru

    1996-06-01

    The internal friction technique has so far been applied to studies on hydrogen behavior in iron and steel. The hydrogen cold-work peak is well known for pure iron and has also been observed in BCC iron alloys such as ferritic stainless steel and maraging steel. It provides important information about the hydrogen- dislocation interaction in the BCC iron lattice. Meanwhile, for FCC iron alloys such as austenitic stainless steel, another characteristic hydrogen internal friction peak has been found by authors` group and confirmed by several other investigators. In the present study, type 205 austenitic stainless steel (Fe-17Cr-15Mn) was chosen as a nickel-free FCC iron alloy, in which manganese is totally substituted for nickel in type 304 steel. This steel has an unstable FCC lattice as is the case of type 304 steel, in which hydrogen-induced phase transformation depends on the austenite stability. However, the present steel was confirmed to form the {var_epsilon}{sub H} phase after cathodic hydrogen charging in a similar manner to the stable FCC lattice of type 310 steel. In addition, the Fe-Cr-Mn alloy shows a marked anomaly in the temperature dependence of Young`s modulus: an abrupt drop near the Neel temperature T{sub N} and successive lowering below T{sub N}, as has been reported in the literature for some antiferromagnetic materials. The effect of hydrogen on Young`s modulus was studied by several investigators, but there was great inconsistency among their experimental results. The purpose of this paper is to confirm the hydrogen peak of internal friction in type 205 steel and to examine the effect of hydrogen on Young`s modulus of this steel.

  3. Structural Characterization of Phase Separation in Fe-Cr: A Current Comparison of Experimental Methods

    NASA Astrophysics Data System (ADS)

    Xu, Xin; Odqvist, Joakim; Colliander, Magnus Hörnqvist; Thuvander, Mattias; Steuwer, Axel; Westraadt, Johan E.; King, Stephen; Hedström, Peter

    2016-12-01

    Self-assembly due to phase separation within a miscibility gap is important in numerous material systems and applications. A system of particular interest is the binary alloy system Fe-Cr, since it is both a suitable model material and the base system for the stainless steel alloy category, suffering from low-temperature embrittlement due to phase separation. Structural characterization of the minute nano-scale concentration fluctuations during early phase separation has for a long time been considered a major challenge within material characterization. However, recent developments present new opportunities in this field. Here, we present an overview of the current capabilities and limitations of different techniques. A set of Fe-Cr alloys were investigated using small-angle neutron scattering (SANS), atom probe tomography, and analytical transmission electron microscopy. The complementarity of the characterization techniques is clear, and combinatorial studies can provide complete quantitative structure information during phase separation in Fe-Cr alloys. Furthermore, we argue that SANS provides a unique in-situ access to the nanostructure, and that direct comparisons between SANS and phase-field modeling, solving the non-linear Cahn Hilliard equation with proper physical input, should be pursued.

  4. Solute redistribution and phase stability at FeCr/TiO2–x interfaces under ion irradiation

    DOE PAGES

    Xu, Y.; Aguiar, J. A.; Yadav, S. K.; ...

    2015-02-26

    Cr diffusion in trilayer thin films of 100 nm Fe–18Cr/125 nm TiO2–x/100 nm Fe–18Cr deposited on MgO substrates at 500 °C was studied by either annealing at 500 °C or Ni3+ ion irradiation at 500 °C. Microchemistry and microstructure evolution at the metal/oxide interfaces were investigated using (high-resolution) transmission electron microscopy, energy-dispersive X-ray spectroscopy and electron energy loss spectroscopy. Diffusion of Cr into the O-deficient TiO2 layer, with negligible segregation to the FeCr/TiO2–x interface itself, was observed under both annealing and irradiation. Cr diffusion into TiO2–x was enhanced in ion-irradiated samples as compared to annealed. Irradiation-induced voids and amorphization ofmore » TiO2–x was also observed. The experimental results are rationalized using first-principles calculations that suggest an energetic preference for substituting Ti with Cr in sub-stoichiometric TiO2. Furthermore, the implications of these results on the irradiation stability of oxide-dispersed ferritic alloys are discussed.« less

  5. Detection and quantification of solute clusters in a nanostructured ferritic alloy

    SciTech Connect

    Miller, Michael K.; Larson, David J.; Reinhard, D. A.

    2014-12-26

    A series of simulated atom probe datasets were examined with a friends-of-friends method to establish the detection efficiency required to resolve solute clusters in the ferrite phase of a 14YWT nanostructured ferritic alloy. The size and number densities of solute clusters in the ferrite of the as-milled mechanically-alloyed condition and the stir zone of a friction stir weld were estimated with a prototype high-detection-efficiency (~80%) local electrode atom probe. High number densities, 1.8 × 1024 m–3 and 1.2 × 1024 m–3, respectively of solute clusters containing between 2 and 9 solute atoms of Ti, Y and O and were detected for these two conditions. Furthermore, these results support first principle calculations that predicted that vacancies stabilize these Ti–Y–O– clusters, which retard diffusion and contribute to the excellent high temperature stability of the microstructure and radiation tolerance of nanostructured ferritic alloys.

  6. Detection and quantification of solute clusters in a nanostructured ferritic alloy

    DOE PAGES

    Miller, Michael K.; Larson, David J.; Reinhard, D. A.

    2014-12-26

    A series of simulated atom probe datasets were examined with a friends-of-friends method to establish the detection efficiency required to resolve solute clusters in the ferrite phase of a 14YWT nanostructured ferritic alloy. The size and number densities of solute clusters in the ferrite of the as-milled mechanically-alloyed condition and the stir zone of a friction stir weld were estimated with a prototype high-detection-efficiency (~80%) local electrode atom probe. High number densities, 1.8 × 1024 m–3 and 1.2 × 1024 m–3, respectively of solute clusters containing between 2 and 9 solute atoms of Ti, Y and O and were detectedmore » for these two conditions. Furthermore, these results support first principle calculations that predicted that vacancies stabilize these Ti–Y–O– clusters, which retard diffusion and contribute to the excellent high temperature stability of the microstructure and radiation tolerance of nanostructured ferritic alloys.« less

  7. Development of porosity in an oxide dispersion strengthened ferritic alloy containing nanoscale oxide particles

    SciTech Connect

    Schneibel, Joachim H; Liu, Chain T; Hoelzer, David T; Mills, Michael J.; Sarosi, P. M.; Hayashi, Taisuke; Wendt, Ullrich; Heyse, Hartmut

    2007-01-01

    The development of porosity at 1000 C in an oxide dispersion strengthened ferritic alloy containing ultra-fine oxide particles with diameters on the order of a few nm is investigated. A comparison with an alloy fabricated by internal oxidation demonstrates that the porosity formation is associated with mechanical alloying with Y2O3 in argon. The pores grow in spite of a sub-micron grain size suggesting that the grain boundaries are not effective paths for removing entrapped gas from the pores.

  8. The partitioning of alloying elements in vacuum arc remelted, Pd-modified PH 13-8 Mo alloys

    NASA Astrophysics Data System (ADS)

    Cieslak, M. J.; Vandenavyle, J. A.; Carr, M. J.; Hills, C. R.; Semarge, R. E.

    1988-12-01

    The partitioning of alloying elements in as-solidified PH 13-8 Mo stainless steel containing up to 1.02 wt pct Pd has been investigated. The as-solidified structure is composed of two major phases, martensite and ferrite. Electron probe microanalysis reveals that Mo, Cr, and Al partition to the ferrite phase while Fe, Ni, Mn, and Pd partition to the martensite (prior austenite) during solidification and cooling from the solidus. In addition to bulk segregation between phases, precipitation of the intermetallic, PdAI, in the retained ferrite is observed. Precipitation of the normal hardening phase, β-NiAl, is also observed in the retained ferrite. Partition ratios of the various alloying elements are determined and are compared with those observed previously in duplex Fe-Cr-Ni stainless steel solidification structures. The martensite start temperature (Ms) was observed to decrease with increasing Pd concentration.

  9. Oxidation resistance of novel ferritic stainless steels alloyed with titanium for SOFC interconnect applications

    SciTech Connect

    Jablonski, P.D.; Alman, D.E.

    2008-05-15

    Chromia (Cr2O3) forming ferritic stainless steels are being developed for interconnect application in Solid Oxide Fuel Cells (SOFC). A problem with these alloys is that in the SOFC environment chrome in the surface oxide can evaporate and deposit on the electrochemically active sites within the fuel cell. This poisons and degrades the performance of the fuel cell. The development of steels that can form conductive outer protective oxide layers other than Cr2O3 or (CrMn)3O4 such as TiO2 may be attractive for SOFC application. This study was undertaken to assess the oxidation behavior of ferritic stainless steel containing 1 weight percent (wt.%) Ti, in an effort to develop alloys that form protective outer TiO2 scales. The effect of Cr content (6–22 wt.%) and the application of a Ce-based surface treatment on the oxidation behavior (at 800° C in air+3% H2O) of the alloys was investigated. The alloys themselves failed to form an outer TiO2 scale even though the large negative {delta}G of this compound favors its formation over other species. It was found that in conjunction with the Ce-surface treatment, a continuous outer TiO2 oxide layer could be formed on the alloys, and in fact the alloy with 12 wt.% Cr behaved in an identical manner as the alloy with 22 wt.% Cr.

  10. SURFACE-MODIFIED FERRITIC INTERCONNECT MATERIALS FOR SOLID OXIDE FUEL CELLS

    SciTech Connect

    Bruce R. Lanning; James Arps; Ronghua Wei; Goeff Dearnaley

    2004-03-15

    Interconnects are a critical element of an SOFC assembly and although much work has focused on chromium and chromium-iron alloys containing an oxide that is both oxidation resistant and electrically conductive, the thermal instability of typical native metal oxides allow interdiffusion of cations across the interconnect-electrode boundary that ultimately leads to degradation of SOFC performance. Phase I of the SECA Core Technology Program has been a one-year effort to investigate and evaluate the feasibility of: (1) Ion implanting an alumina-scale forming ferritic steel, such as FeCrAlY, to form an interconnect material with low resistance (< 0.1 {Omega}/cm{sup 2}) in oxidizing/reducing environments up to 800 C, and (2) Maintaining the above low resistance metric for an extended time (> 1000 hours at 800 C) in contact with an LSF cathode material. We confirmed, as part of our oxidation kinetics evaluation of FeCrAlY and 430 ferritic steel, the parabolic growth of a mixed chromia/alumina scale on FeCrAlY and a single chromia layer in the case of the 430 stainless steel; the outer contiguous layer of Al{sub 2}O{sub 3}, in the case of FeCrAlY, forming a stable, self-limiting, protective scale with no detectable cation interdiffusion between FeCrAlY and an LSF electrode even after 1000 hours at 800 C in air. To render the alumina scale conductive, we implanted either titanium or niobium ions into FeCrAlY scales to a fixed depth (0.12 {micro}m), varying only the thickness of the oxide. ASR for an un-doped FeCrAlY oxide scale (i.e., alumina) was more than an order of magnitude greater than the 430 control sample whereas, the ASR for the doped FeCrAlY oxide scale sample was comparable to the 430 control sample; hence, the resistance of a doped alumina scale on FeCrAlY was equal to the resistance of a chromia-scale forming alloy, such as 430 (chromia scales of which are typically < 0.1 {Omega}-cm). Along with the ASR measurements, AC impedance measurements were conducted

  11. Computational Design of Creep-Resistant Alloys and Experimental Validation in Ferritic Superalloys

    SciTech Connect

    Liaw, Peter

    2014-12-31

    A new class of ferritic superalloys containing B2-type zones inside parent L21-type precipitates in a disordered solid-solution matrix, also known as a hierarchical-precipitate strengthened ferritic alloy (HPSFA), has been developed for high-temperature structural applications in fossil-energy power plants. These alloys were designed by the addition of the Ti element into a previously-studied NiAl-strengthened ferritic alloy (denoted as FBB8 in this study). In the present research, systematic investigations, including advanced experimental techniques, first-principles calculations, and numerical simulations, have been integrated and conducted to characterize the complex microstructures and excellent creep resistance of HPSFAs. The experimental techniques include transmission-electron microscopy, scanningtransmission- electron microscopy, neutron diffraction, and atom-probe tomography, which provide detailed microstructural information of HPSFAs. Systematic tension/compression creep tests revealed that HPSFAs exhibit the superior creep resistance, compared with the FBB8 and conventional ferritic steels (i.e., the creep rates of HPSFAs are about 4 orders of magnitude slower than the FBB8 and conventional ferritic steels.) First-principles calculations include interfacial free energies, anti-phase boundary (APB) free energies, elastic constants, and impurity diffusivities in Fe. Combined with kinetic Monte- Carlo simulations of interdiffusion coefficients, and the integration of computational thermodynamics and kinetics, these calculations provide great understanding of thermodynamic and mechanical properties of HPSFAs. In addition to the systematic experimental approach and first-principles calculations, a series of numerical tools and algorithms, which assist in the optimization of creep properties of ferritic superalloys, are utilized and developed. These numerical simulation results are compared with the available experimental data and previous first

  12. Nitrogen alloying of the 12% Cr martensitic-ferritic steel

    NASA Astrophysics Data System (ADS)

    Kudryavtsev, A. S.; Artem'eva, D. A.; Mikhailov, M. S.

    2017-08-01

    The influence of the nitrogen content on the structure and mechanical properties of heat and corrosion resistant 12% Cr martensitic-ferritic steel developed at the Central Research Institute of Structural Materials Prometey has been studied. Steel containing 0.061 wt % nitrogen possesses a high level of mechanical properties. The decrease in the nitrogen content to 0.017 wt % leads to an increase of structurally free ferrite fraction in the steel, a decrease in the density of dislocations, a decrease of structural dispersity and the absence of finely dispersed precipitates of niobium and vanadium nitrides and carbides. As a result, there is a decrease in the strength properties, especially in the heat resistance.

  13. Helium sequestration at nanoparticle-matrix interfaces in helium + heavy ion irradiated nanostructured ferritic alloys

    NASA Astrophysics Data System (ADS)

    Parish, C. M.; Unocic, K. A.; Tan, L.; Zinkle, S. J.; Kondo, S.; Snead, L. L.; Hoelzer, D. T.; Katoh, Y.

    2017-01-01

    We irradiated four ferritic alloys with energetic Fe and He ions: one castable nanostructured alloy (CNA) containing Ti-W-Ta-carbides, and three nanostructured ferritic alloys (NFAs). The NFAs were: 9Cr containing Y-Ti-O nanoclusters, and two Fe-12Cr-5Al NFAs containing Y-Zr-O or Y-Hf-O clusters. All four were subjected to simultaneous dual-beam Fe + He ion implantation (650 °C, ∼50 dpa, ∼15 appm He/dpa), simulating fusion-reactor conditions. Examination using scanning/transmission electron microscopy (STEM) revealed high-number-density helium bubbles of ∼8 nm, ∼1021 m-3 (CNA), and of ∼3 nm, 1023 m-3 (NFAs). STEM combined with multivariate statistical analysis data mining suggests that the precipitate-matrix interfaces in all alloys survived ∼50 dpa at 650 °C and serve as effective helium trapping sites. All alloys appear viable structural material candidates for fusion or advanced fission energy systems. Among these developmental alloys the NFAs appear to sequester the helium into smaller bubbles and away from the grain boundaries more effectively than the early-generation CNA.

  14. Helium sequestration at nanoparticle-matrix interfaces in helium + heavy ion irradiated nanostructured ferritic alloys

    DOE PAGES

    Parish, Chad M.; Unocic, Kinga A.; Tan, Lizhen; ...

    2016-10-24

    Here we irradiated four ferritic alloys with energetic Fe and He ions: one castable nanostructured alloy (CNA) containing Ti-W-Ta-carbides, and three nanostructured ferritic alloys (NFAs). The NFAs were: 9Cr containing Y-Ti-O nanoclusters, and two Fe-12Cr-5Al NFAs containing Y-Zr-O or Y-Hf-O clusters. All four were subjected to simultaneous dual-beam Fe + He ion implantation (650 °C, ~50 dpa, ~15 appm He/dpa), simulating fusion-reactor conditions. Examination using scanning/transmission electron microscopy (STEM) revealed high-number-density helium bubbles of ~8 nm, ~1021 m-3 (CNA), and of ~3 nm, 1023 m-3 (NFAs). STEM combined with multivariate statistical analysis data mining suggests that the precipitate-matrix interfaces inmore » all alloys survived ~50 dpa at 650 °C and serve as effective helium trapping sites. All alloys appear viable structural material candidates for fusion or advanced fission energy systems. Finally, among these developmental alloys the NFAs appear to sequester the helium into smaller bubbles and away from the grain boundaries more effectively than the early-generation CNA.« less

  15. Helium sequestration at nanoparticle-matrix interfaces in helium + heavy ion irradiated nanostructured ferritic alloys

    SciTech Connect

    Parish, Chad M.; Unocic, Kinga A.; Tan, Lizhen; Zinkle, S. J.; Kondo, Sosuke; Snead, Lance Lewis; Hoelzer, David T.; Katoh, Yutai

    2016-10-24

    Here we irradiated four ferritic alloys with energetic Fe and He ions: one castable nanostructured alloy (CNA) containing Ti-W-Ta-carbides, and three nanostructured ferritic alloys (NFAs). The NFAs were: 9Cr containing Y-Ti-O nanoclusters, and two Fe-12Cr-5Al NFAs containing Y-Zr-O or Y-Hf-O clusters. All four were subjected to simultaneous dual-beam Fe + He ion implantation (650 °C, ~50 dpa, ~15 appm He/dpa), simulating fusion-reactor conditions. Examination using scanning/transmission electron microscopy (STEM) revealed high-number-density helium bubbles of ~8 nm, ~1021 m-3 (CNA), and of ~3 nm, 1023 m-3 (NFAs). STEM combined with multivariate statistical analysis data mining suggests that the precipitate-matrix interfaces in all alloys survived ~50 dpa at 650 °C and serve as effective helium trapping sites. All alloys appear viable structural material candidates for fusion or advanced fission energy systems. Finally, among these developmental alloys the NFAs appear to sequester the helium into smaller bubbles and away from the grain boundaries more effectively than the early-generation CNA.

  16. A thermodynamic model of Fe Cr spinels

    NASA Astrophysics Data System (ADS)

    Kurepin, Viktor A.

    2005-07-01

    A new thermodynamic model for multi-component spinel solid solutions has been developed which takes into account thermodynamic consequences of cation mixing in spinel sublattices. It has been applied to the evaluation of thermodynamic functions of cation mixing and thermodynamic properties of Fe3O4 FeCr2O4 spinels using intracrystalline cation distribution in magnetite, lattice parameters and activity-composition relations of magnetite chromite solid solutions. According to the model, cation distribution in binary spinels, (Fe1-x2+ Fex3+)[Fex2+Fe2-2y-x3+Cr2y]O4, and their thermodynamic properties depend strongly on Fe2+ Cr3+ cation mixing. Mixing of Fe2+ Fe3+ and Fe3+ Cr3+ can be accepted as ideal. If Fe2+, Fe3+ and Cr are denoted as 1, 3 and 4 respectively, the equation of cation distribution is -RT ln(x2/((1-x)(2-2y-x)))= ΔG13* + (1-2x)W13+y(W14-W13-W34) where ΔG13* is the difference between the Gibbs energy of inverse and normal magnetite, Wij is a Margules parameter of cation mixing and ΔG13*, J/mol =-23,000+13.4 T, W14=36 kJ/mol, W13=W34=0. The positive nonconfigurational Gibbs energy of mixing is the main reason for changing activity composition relations with temperature. According to the model, the solvus in Fe3O4 FeCr2O4 spinel has a critical temperature close to 500°C, which is consistent with mineralogical data.

  17. Atomic scale structure investigations of epitaxial Fe/Cr multilayers

    NASA Astrophysics Data System (ADS)

    Kąc, M.; Morgiel, J.; Polit, A.; Zabila, Y.; Marszałek, M.

    2014-06-01

    Fe/Cr multilayers were deposited by molecular beam epitaxy on the MgO(1 0 0) substrate. Structural properties of the samples were analyzed by low energy electron diffraction, high resolution transmission electron microscopy (HRTEM), as well as by X-ray reflectivity, conversion electron Mössbauer spectroscopy (CEMS) and Auger electron spectroscopy. Investigations revealed multilayered system built of well-ordered Fe and Cr thin films with (1 0 0) orientation. A high geometrical perfection of the system, i.e. planar form of interfaces and reproducible thickness of layers, was also proven. Fe/Cr interface roughness was determined to be 2-3 atomic layers. CEMS studies allowed to analyze at atomic scale the structure of buried Fe/Cr interfaces, as well as to distinguish origin of interface roughness. Roughnesses resulting from interface corrugations and from the Fe-Cr interdiffusion at interfaces were observed. Fe/Cr multilayers showed strong antiferromagnetic coupling of Fe layers.

  18. A new Bcc-Fcc orientation relationship observed between ferrite and austenite in solidification structures of steels

    NASA Astrophysics Data System (ADS)

    Headley, T. J.; Brooks, J. A.

    2002-01-01

    A new crystallographic orientation relationship (OR) between delta-ferrite and austenite has been observed in solidification microstructures of 304L and 309S austenitic stainless steels and a ternary Fe-Cr-Ni alloy. Evidence for the new OR was obtained from electron diffraction patterns in transmission electron microscopy (TEM). This relationship, (111)fcc//(110)bcc and [bar 110]_{fcc} //[bar 110]_{bcc} , has not been previously reported for bcc-fcc systems. The <110>fcc//#x2329;110>bcc alignment is distinctive among known bcc-fcc ORs. The new OR is related to the Kurdjumov-Sachs (K-S) and Nishiyama-Wassermann (N-W) ORs by relative rotations of 35.26 and 30 deg, respectively, about the normal to the parallel close-packed planes. In 304L fabricated by laser-engineered net shaping (LENS), delta-ferrite with the new OR was found to coexist in the microstructure with both K-S and N-W oriented ferrite, but in separate austenite grains and with less frequent occurrence. In gas-tungsten arc (GTA) welds of 309S and the Fe-Cr-Ni alloy, the new OR was the only one observed within a few grains, whereas ferrite within other grains did not establish an apparent OR with the austenite matrix.

  19. Impurity content of reduced-activation ferritic steels and a vanadium alloy

    SciTech Connect

    Klueh, R.L.; Grossbeck, M.L.; Bloom, E.E.

    1997-04-01

    Inductively coupled plasma mass spectrometry was used to analyze a reduced-activation ferritic/martensitic steel and a vanadium alloy for low-level impurities that would compromise the reduced-activation characteristics of these materials. The ferritic steel was from the 5-ton IEA heat of modified F82H, and the vanadium alloy was from a 500-kg heat of V-4Cr-4Ti. To compare techniques for analysis of low concentrations of impurities, the vanadium alloy was also examined by glow discharge mass spectrometry. Two other reduced-activation steels and two commercial ferritic steels were also analyzed to determine the difference in the level of the detrimental impurities in the IEA heat and steels for which no extra effort was made to restrict some of the tramp impurities. Silver, cobalt, molybdenum, and niobium proved to be the tramp impurities of most importance. The levels observed in these two materials produced with present technology exceeded the limits for low activation for either shallow land burial or recycling. The chemical analyses provide a benchmark for the improvement in production technology required to achieve reduced activation; they also provide a set of concentrations for calculating decay characteristics for reduced-activation materials. The results indicate the progress that has been made and give an indication of what must still be done before the reduced-activation criteria can be achieved.

  20. Morphological Stability of δ-Ferrite/ γ Interphase Boundary in Carbon Steel

    NASA Astrophysics Data System (ADS)

    Chang, Guowei; Chen, Shuying; Yue, Xudong; Li, Qingchun

    2017-04-01

    The morphological changes of the δ-ferrite/ γ interphase boundary have been observed in situ with a high-temperature confocal scanning laser microscope (HTCSLM) during δ/ γ transformations ( δ → γ and γ → δ) of Fe-0.06 wt pct C-0.6 wt pct Mn alloy, and a kinetic equation of morphological stability of δ-ferrite/ γ interphase boundary has been established. Thereafter, the criterion expression for morphological stability of δ-ferrite/ γ interphase boundary was established and discussed, and the critical migration speeds of δ-ferrite/ γ interphase boundaries are calculated in Fe-C, Fe-Ni, and Fe-Cr alloys. The results indicate that the δ-ferrite/ γ interphase boundary is very stable and nearly remains absolute planar all the time during γ → δ transformation in Fe-C alloy. The δ-ferrite/ γ interphase boundary remains basically planar during δ → γ transformation when the migration speed is lower than 0.88 μm/s, and the interphase boundary will be unstable and exhibit a finger-like morphology when the migration speed is higher than 0.88 μm/s. The morphological stability of δ-ferrite/ γ interphase boundary is primarily controlled by the interface energy and the solute concentration gradient at the front of the boundary. During the constant temperature phase transformation, an opposite temperature gradient on both sides of δ-ferrite/ γ interphase boundary weakens the steady effect of the temperature gradient on the boundary. The theoretical analysis of the morphological stability of the δ-ferrite/ γ interphase boundary is coincident with the observed experimental results utilizing the HTCSLM. There is a good agreement between the theoretical calculation of the critical moving velocities of δ-ferrite/ γ interphase boundaries and the experimental results.

  1. Morphological Stability of δ-Ferrite/γ Interphase Boundary in Carbon Steel

    NASA Astrophysics Data System (ADS)

    Chang, Guowei; Chen, Shuying; Yue, Xudong; Li, Qingchun

    2017-01-01

    The morphological changes of the δ-ferrite/γ interphase boundary have been observed in situ with a high-temperature confocal scanning laser microscope (HTCSLM) during δ/γ transformations (δ → γ and γ → δ) of Fe-0.06 wt pct C-0.6 wt pct Mn alloy, and a kinetic equation of morphological stability of δ-ferrite/γ interphase boundary has been established. Thereafter, the criterion expression for morphological stability of δ-ferrite/γ interphase boundary was established and discussed, and the critical migration speeds of δ-ferrite/γ interphase boundaries are calculated in Fe-C, Fe-Ni, and Fe-Cr alloys. The results indicate that the δ-ferrite/γ interphase boundary is very stable and nearly remains absolute planar all the time during γ → δ transformation in Fe-C alloy. The δ-ferrite/γ interphase boundary remains basically planar during δ → γ transformation when the migration speed is lower than 0.88 μm/s, and the interphase boundary will be unstable and exhibit a finger-like morphology when the migration speed is higher than 0.88 μm/s. The morphological stability of δ-ferrite/γ interphase boundary is primarily controlled by the interface energy and the solute concentration gradient at the front of the boundary. During the constant temperature phase transformation, an opposite temperature gradient on both sides of δ-ferrite/γ interphase boundary weakens the steady effect of the temperature gradient on the boundary. The theoretical analysis of the morphological stability of the δ-ferrite/γ interphase boundary is coincident with the observed experimental results utilizing the HTCSLM. There is a good agreement between the theoretical calculation of the critical moving velocities of δ-ferrite/γ interphase boundaries and the experimental results.

  2. Effect of disorder on the resistivity of CoFeCrAl films

    NASA Astrophysics Data System (ADS)

    Jin, Y.; Skomski, R.; Kharel, P.; Valloppilly, S. R.; Sellmyer, D. J.

    2017-05-01

    Structural and electron-transport properties of thin films of the ferrimagnetic Heusler compound CoFeCrAl have been investigated to elucidate structure-property relationships. The alloy is, ideally, a spin-gapless semiconductor, but structural disorder destroys the spin-gapless character and drastically alters the transport behavior. Two types of CoFeCrAl films were grown by magnetron sputtering deposition at 973 K, namely polycrystalline films on Si substrates and epitaxial films on MgO (001) substrates. The resistivity decreases with increasing temperature, with relatively small temperature coefficients of -0.19 μ Ω cm /K for the polycrystalline films and -0.12 μ Ω cm /K for the epitaxial films. The residual resistivity of the polycrystalline films deposited on Si is higher than that of the epitaxial film deposited on MgO, indicating that the polycrystalline films behave as so-called dirty metals.

  3. Status Report on Irradiation Capsules Containing Welded FeCrAl Specimens for Radiation Tolerance Evaluation

    SciTech Connect

    Field, Kevin G.; Howard, Richard H.

    2016-02-26

    This status report provides the background and current status of a series of irradiation capsules, or “rabbits”, that were designed and built to test the contributions of microstructure, composition, damage dose, and irradiation temperature on the radiation tolerance of candidate FeCrAl alloys being developed to have enhanced weldability and radiation tolerance. These rabbits will also test the validity of using an ultra-miniature tensile specimen to assess the mechanical properties of irradiated FeCrAl base metal and weldments. All rabbits are to be irradiated in the High Flux Isotope Reactor (HFIR) at Oak Ridge National Laboratory (ORNL) to damage doses up to ≥15 dpa at temperatures between 200-550°C.

  4. Effects of particle size and forming pressure on pore properties of Fe-Cr-Al porous metal by pressureless sintering

    NASA Astrophysics Data System (ADS)

    Koo, Bon-Uk; Yi, Yujeong; Lee, Minjeong; Kim, Byoung-Kee

    2017-03-01

    With increased hydrogen consumption in ammonia production, refining and synthesis, fuel cells and vehicle industries, development of the material components related to hydrogen production is becoming an important factor in industry growth. Porous metals for fabrication of hydrogen are commonly known for their relative excellence in terms of large area, lightness, lower heat capacity, high toughness, and permeability. Fe-Cr-Al alloys not only have high corrosion resistance, heat resistance, and chemical stability but also ductility, excellent mechanical properties. In order to control powder size and sintering temperature effects of Fe-Cr-Al porous metal fabrication, Fe-Cr-Al powder was classified into 25-35 μm, 35-45 μm, 45-75 μm using an auto shaking sieve machine and then classified Fe-Cr-Al powders were pressed into disk shapes using a uniaxial press machine and CIP. The pelletized Fe-Cr-Al specimens were sintered at various temperatures in high vacuum. Properties such as pore size, porosity, and air permeability were evaluated using perm-porosimetry. Microstructure and phase changes were observed with SEM and XRD. Porosity and relative density were proportionated to increasing sintering temperature. With sufficient sintering at increasing temperatures, the pore size is expected to be gradually reduced. Porosity decreased with increasing sintering temperature and gradually increased necking of the powder.

  5. Interstitial-phase precipitation in iron-base alloys: a comparative study

    SciTech Connect

    Pelton, A.R.

    1982-06-01

    Recent developments have elucidated the atomistic mechanisms of precipitation of interstitial elements in simple alloy systems. However, in the more technologically important iron base alloys, interstitial phase precipitation is generally not well understood. The present experimental study was therefore designed to test the applicability of these concepts to more complex ferrous alloys. Hence, a comparative study was made of interstitial phase precipitation in ferritic Fe-Si-C and in austenitic phosphorus-containing Fe-Cr-Ni steels. These systems were subjected to a variety of quench-age thermal treatments, and the microstructural development was subsequently characterized by transmission electron microscopy.

  6. Interstitial loop transformations in FeCr

    SciTech Connect

    Béland, Laurent Karim; Osetsky, Yuri N.; Stoller, Roger E.; Xu, Haixuan

    2015-03-27

    Here, we improve the Self-Evolving Atomistic Kinetic Monte Carlo (SEAKMC) algorithm by integrating the Activation Relaxation Technique nouveau (ARTn), a powerful open-ended saddle-point search method, into the algorithm. We use it to investigate the reaction of 37-interstitial 1/2[1 1 1] and 1/2[View the MathML source] loops in FeCr at 10 at.% Cr. They transform into 1/2[1 1 1], 1/2[View the MathML source], [1 0 0] and [0 1 0] 74-interstitial clusters with an overall barrier of 0.85 eV. We find that Cr decoration locally inhibits the rotation of crowdions, which dictates the final loop orientation. Moreover, the final loop orientation depends on the details of the Cr decoration. Generally, a region of a given orientation is favored if Cr near its interface with a region of another orientation is able to inhibit reorientation at this interface more than the Cr present at the other interfaces. Also, we find that substitutional Cr atoms can diffuse from energetically unfavorable to energetically favorable sites within the interlocked 37-interstitial loops conformation with barriers of less than 0.35 eV.

  7. Interstitial loop transformations in FeCr

    DOE PAGES

    Béland, Laurent Karim; Osetsky, Yuri N.; Stoller, Roger E.; ...

    2015-03-27

    Here, we improve the Self-Evolving Atomistic Kinetic Monte Carlo (SEAKMC) algorithm by integrating the Activation Relaxation Technique nouveau (ARTn), a powerful open-ended saddle-point search method, into the algorithm. We use it to investigate the reaction of 37-interstitial 1/2[1 1 1] and 1/2[View the MathML source] loops in FeCr at 10 at.% Cr. They transform into 1/2[1 1 1], 1/2[View the MathML source], [1 0 0] and [0 1 0] 74-interstitial clusters with an overall barrier of 0.85 eV. We find that Cr decoration locally inhibits the rotation of crowdions, which dictates the final loop orientation. Moreover, the final loop orientationmore » depends on the details of the Cr decoration. Generally, a region of a given orientation is favored if Cr near its interface with a region of another orientation is able to inhibit reorientation at this interface more than the Cr present at the other interfaces. Also, we find that substitutional Cr atoms can diffuse from energetically unfavorable to energetically favorable sites within the interlocked 37-interstitial loops conformation with barriers of less than 0.35 eV.« less

  8. Spin polarization at Fe/Cr interfaces

    NASA Astrophysics Data System (ADS)

    Pizzagalli, L.; Freyss, M.; Moraitis, G.; Stoeffler, D.; Demangeat, C.; Dreyssé, H.; Vega, A.; Miethaner, S.; Bayreuther, G.

    1997-04-01

    It is shown that contradictory experimental data on magnetic moments and spin order at Fe/Cr interfaces can be explained by structural irregularities at the interfaces. The spin-polarized electronic charge distribution was calculated by using a self-consistent tight-binding model combined with a real-space recursion method. It was used to interpret the total magnetic moment of Cr(001) films and of Cr/Fe(001) sandwiches molecular beam epitaxy grown on Fe(001) from in situ measurements with an alternating gradient magnetometer during film growth. While a strong decrease of the sample moment during Cr deposition was observed on a very smooth surface, no moment change occurred for a strongly faceted surface. The different results of both experiments are consistent with the calculations if we take into account (i) a possible ferrimagnetic c(2×2) spin configuration of a Cr monolayer on Fe(001) which might be favorable in clusters of a certain size and for high step densities; (ii) a possible interchange of one Cr and Fe monolayer at the interface; and (iii) a multidomain configuration with zero net moment of a thin Fe layer on a Cr surface due to a high step density.

  9. Grain Boundary Specific Segregation in Nanocrystalline Fe(Cr).

    PubMed

    Zhou, Xuyang; Yu, Xiao-Xiang; Kaub, Tyler; Martens, Richard L; Thompson, Gregory B

    2016-10-06

    A cross-correlative precession electron diffraction - atom probe tomography investigation of Cr segregation in a Fe(Cr) nanocrystalline alloy was undertaken. Solute segregation was found to be dependent on grain boundary type. The results of which were compared to a hybrid Molecular Dynamics and Monte Carlo simulation that predicted the segregation for special character, low angle, and high angle grain boundaries, as well as the angle of inclination of the grain boundary. It was found that the highest segregation concentration was for the high angle grain boundaries and is explained in terms of clustering driven by the onset of phase separation. For special character boundaries, the highest Gibbsain interfacial excess was predicted at the incoherent ∑3 followed by ∑9 and ∑11 boundaries with negligible segregation to the twin and ∑5 boundaries. In addition, the low angle grain boundaries predicted negligible segregation. All of these trends matched well with the experiment. This solute-boundary segregation dependency for the special character grain boundaries is explained in terms of excess volume and the energetic distribution of the solute in the boundary.

  10. Grain Boundary Specific Segregation in Nanocrystalline Fe(Cr)

    PubMed Central

    Zhou, Xuyang; Yu, Xiao-xiang; Kaub, Tyler; Martens, Richard L.; Thompson, Gregory B.

    2016-01-01

    A cross-correlative precession electron diffraction – atom probe tomography investigation of Cr segregation in a Fe(Cr) nanocrystalline alloy was undertaken. Solute segregation was found to be dependent on grain boundary type. The results of which were compared to a hybrid Molecular Dynamics and Monte Carlo simulation that predicted the segregation for special character, low angle, and high angle grain boundaries, as well as the angle of inclination of the grain boundary. It was found that the highest segregation concentration was for the high angle grain boundaries and is explained in terms of clustering driven by the onset of phase separation. For special character boundaries, the highest Gibbsain interfacial excess was predicted at the incoherent ∑3 followed by ∑9 and ∑11 boundaries with negligible segregation to the twin and ∑5 boundaries. In addition, the low angle grain boundaries predicted negligible segregation. All of these trends matched well with the experiment. This solute-boundary segregation dependency for the special character grain boundaries is explained in terms of excess volume and the energetic distribution of the solute in the boundary. PMID:27708360

  11. The role of processing route on the microstructure of 14YWT nanostructured ferritic alloy

    NASA Astrophysics Data System (ADS)

    Mazumder, B.; Parish, C. M.; Bei, H.; Miller, M. K.

    2015-10-01

    Nanostructured ferritic alloys have outstanding high temperature creep properties and enhanced tolerance to radiation damage over conventional ferritic alloys. To achieve these properties, NFAs are fabricated by mechanical alloying of metallic and yttria powders. Atom probe tomography has demonstrated that milling times of at least 40 h are required to produce a uniform distribution of solutes in the flakes. After milling and hot extrusion, the microstructure consists of α-Fe, high number densities of Ti-Y-O-vacancy-enriched nanoclusters, and coarse Y2Ti2O7 and Ti(O,C,N) precipitates on the grain boundaries. In contrast, the as-cast condition consists of α-Fe with 50-100 μm irregularly-shaped Y2Ti2O7 pyrochlore precipitates with smaller embedded precipitates with the Y3Al5O12 (yttrium-aluminum garnet) crystal structure indicating that this traditional processing route is not a viable approach to achieve the desired microstructure. The nano-hardnesses were also substantially different, i.e., 4 and 8 GPa for the as-cast and as-extruded conditions, respectively. These variances can be explained by the microstructural differences and the effects of the high vacancy content introduced by mechanical alloying, and the strong binding energy of vacancies with O, Ti, and Y atoms that retard diffusion.

  12. FY-13 FCRD Milestone M3FT-13OR0202311 Weldability of ORNL Accident Tolerant Fuel Cladding Model Alloys For Thin Walled Tubes

    SciTech Connect

    Field, Kevin G; Gussev, Maxim N; Yamamoto, Yukinori

    2013-07-01

    Ferritic FeCrAl-based alloys show increased oxidation resistance for accident tolerant applications as fuel cladding. This study focuses on investigating the weldability of three model FeCrAl alloys with varying alloy compositions using laser-welding techniques. A detailed study of the mechanical properties of bead-on-plate welds was used to determine the quality of welds as a function of alloy composition. Laser welding resulted in defect free welds devoid of cracking or inclusions. Initial results indicate a reduction in the yield strength of weldments compared to the base material due to distinct changes in the microstructure within the fusion zone. Although a loss of yield strength was observed, there was no significant difference in the magnitude of the tensile property changes with varying Cr or Al content. Also, there was no evidence of embrittlement; the material in the fusion zones demonstrated ductile behavior with high local ductility.

  13. Magnetic phase transitions in epitaxial Fe/Cr superlattices

    SciTech Connect

    Fullerton, E.E.; Sowers, C.H.; Bader, S.D.; Riggs, K.T.; Berger, A.

    1995-12-31

    The surface spin-flop and Neel transitions are examined in Fe/Cr superlattices. The surface spin-flop, originally predicted by Mills [Phys. Rev. Lett. 20, 18 (1968)], is observed in Fe/Cr(211) superlattices with antiferromagnetic interlayer coupling and uniaxial in-plane-anisotropy. The Neel transition (T{sub N}) of Cr is observed in Fe/Cr(001) superlattices, for which the onset of antiferromagnetism is at a thickness t{sub Cr} of 42{angstrom}. The bulk value of T{sub N} is approached asymptotically as t{sub Cr} increases and is characterized by a three-dimensional shift exponent. These T{sub N} results are attributed to finite-size effects and spin-frustration near rough Fe-Cr interfaces.

  14. Dynamical interaction of helium bubbles with cascade damage in Fe-9Cr ferritic alloy.

    SciTech Connect

    Ono, K.; Miyamoto, M.; Arakawa, K.; Birtcher, R. C.; Materials Science Division; Shimane Univ.; Osaka Univ.

    2008-12-01

    Dynamic interaction of helium bubble with cascade damage in Fe-9Cr ferritic alloy has been studied using in situ irradiation and electron microscopy. During the irradiation of the alloy by 400 keV Fe{sup +} ions at temperatures where no thermal motion takes place, induced displacement of small helium bubbles was observed: the bubbles underwent sporadic and instant displacement. The displacement was of the order of a few nanometers. The experimentally determined displacement probability of helium bubbles is consistent with the calculated probability of their dynamic interaction with sub-cascades introduced by the irradiation. Furthermore, during the irradiation of the alloy at higher temperatures, both retarded and accelerated Brownian type motions were observed. These results are discussed on the basis of dynamic interaction of helium bubbles with point defects that survive through high-energy self-ion irradiation.

  15. Half-metallicity in highly L21-ordered CoFeCrAl thin films

    NASA Astrophysics Data System (ADS)

    Jin, Y.; Kharel, P.; Valloppilly, S. R.; Li, X.-Z.; Kim, D. R.; Zhao, G. J.; Chen, T. Y.; Choudhary, R.; Kashyap, A.; Skomski, R.; Sellmyer, D. J.

    2016-10-01

    The structural, magnetic, and electron-transport properties of Heusler-ordered CoFeCrAl thin films are investigated experimentally and theoretically. The films, sputtered onto MgO and having thicknesses of about 100 nm, exhibit virtually perfect single-crystalline epitaxy and a high degree of L21 chemical order. X-ray diffraction and transmission-electron microscopy show that the structure of the films is essentially of the L21 Heusler type. The films are ferrimagnetic, with a Curie temperature of about 390 K, and a net moment of 2 μB per formula unit. The room temperature resistivity is 175 μΩ cm; the carrier concentration and mobility determined from the low temperature (5 K) measurement are 1.2 × 1018 cm-3 and 33 cm2/V s, respectively. In contrast to the well-investigated Heusler alloys such as Co2(Cr1-xFex)Al, the CoFeCrAl system exhibits two main types of weak residual A2 disorder, namely, Co-Cr disorder and Fe-Cr disorder, the latter conserving half-metallicity. Point-contact Andreev reflection yields a lower bound for the spin polarization, 68% at 1.85 K, but our structural and magnetization analyses suggest that the spin polarization at the Fermi level is probably higher than 90%. The high resistivity, spin polarization, and Curie temperature are encouraging in the context of spin electronics.

  16. Carbon impurity dissolution and migration in bcc Fe-Cr: First-principles calculations

    NASA Astrophysics Data System (ADS)

    Sandberg, Nils; Henriksson, Krister O. E.; Wallenius, Jan

    2008-09-01

    First-principles density-functional theory calculations for C solution enthalpies, Hsol , and diffusion activation enthalpies, Hdiff , in body-centered-cubic Fe and Cr are presented. The results for C in Fe compare well with experiments, provided that the effect of magnetic disordering is accounted for. Likewise, in Cr, the calculated Hsol and Hdiff agree well with available experiments. In both materials, the deviation between calculated enthalpies and critically assessed experimental enthalpies are less than 0.05 eV. Further, first-principles calculations for the interaction energies between a solute (e.g., a Cr atom in bcc Fe) and an interstitial C atom are presented. The results are in conflict with those inferred from internal friction (IF) experiments in disordered Fe-Cr-C alloys. A simple model of C relaxation in disordered Fe-Cr is used to compare theoretical and experimental IF curves directly. The results suggest that a more extensive study of the energetic, thermodynamic, and kinetic aspects of C migration in Fe-Cr is needed.

  17. Charpy impact test results of four low activation ferritic alloys irradiated at 370{degrees}C to 15 DPA

    SciTech Connect

    Schubert, L.E.; Hamilton, M.L.; Gelles, D.S.

    1996-10-01

    Miniature CVN specimens of four low activation ferritic alloys have been impact tested following irradiation at 370{degrees}C to 15 dpa. Comparison of the results with those of control specimens indicates that degradation in the impact behavior occurs in each of these four alloys. The 9Cr-2W alloy referred to as GA3X and the similar alloy F82H with 7.8Cr-2W appear most promising for further consideration as candidate structural materials in fusion energy system applications. These two alloys exhibit a small DBTT shift to higher temperatures but show increased absorbed energy on the upper shelf.

  18. Investigation of Magnetic Signatures and Microstructures for Heat-Treated Ferritic/Martensitic HT-9 Alloy

    SciTech Connect

    Henager, Charles H.; McCloy, John S.; Ramuhalli, Pradeep; Edwards, Danny J.; Hu, Shenyang Y.; Li, Yulan

    2013-05-01

    There is increased interest in improved methods for in-situ nondestructive interrogation of materials for nuclear reactors in order to ensure reactor safety and quantify material degradation (particularly embrittlement) prior to failure. Therefore, a prototypical ferritic/martensitic alloy, HT-9, of interest to the nuclear materials community was investigated to assess microstructure effects on micromagnetics measurements – Barkhausen noise emission, magnetic hysteresis measurements, and first-order reversal curve analysis – for samples with three different heat-treatments. Microstructural and physical measurements consisted of high-precision density, resonant ultrasound elastic constant determination, Vickers microhardness, grain size, and texture. These were varied in the HT-9 alloy samples and related to various magnetic signatures. In parallel, a meso-scale microstructure model was created for alpha iron and effects of polycrystallinity and demagnetization factor were explored. It was observed that Barkhausen noise emission decreased with increasing hardness and decreasing grain size (lath spacing) while coercivity increased. The results are discussed in terms of the use of magnetic signatures for nondestructive interrogation of radiation damage and other microstructural changes in ferritic/martensitic alloys.

  19. Irradiation creep of various ferritic alloys irradiated at {approximately}400{degrees}C in the PFR and FFTF reactors

    SciTech Connect

    Toloczko, M.B.; Garner, F.A.; Eiholzer, C.R.

    1997-04-01

    Three ferritic alloys were irradiated in two fast reactors to doses of 50 dpa or more at temperatures near 400{degrees}C. One martensitic alloy, HT9, was irradiated in both the FFTF and PFR reactors. PFR is the Prototype Fast Reactor in Dourneay, Scotland, and FFTF is the Fast Flux Test Facility in Richland, WA. D57 is a developmental alloy that was irradiated in PFR only, and MA957 is a Y{sub 2}O{sub 3} dispersion-hardened ferritic alloy that was irradiated only in FFTF. These alloys exhibited little or no void swelling at {approximately}400{degrees}C. Depending on the alloy starting condition, these steels develop a variety of non-creep strains early in the irradiation that are associated with phase changes. Each of these alloys creeps at a rate that is significantly lower than that of austenitic steels irradiated in the same experiments. The creep compliance for ferritic alloys in general appears to be {approximately}0.5 x 10{sup {minus}6} MPa{sup {minus}1} dpa{sup {minus}1}, independent of both composition and starting state. The addition of Y{sub 2}O{sub 3} as a dispersoid does not appear to change the creep behavior.

  20. System and method of forming nanostructured ferritic alloy

    DOEpatents

    Dial, Laura Cerully; DiDomizio, Richard; Alinger, Matthew Joseph; Huang, Shenyan

    2016-07-26

    A system for mechanical milling and a method of mechanical milling are disclosed. The system includes a container, a feedstock, and milling media. The container encloses a processing volume. The feedstock and the milling media are disposed in the processing volume of the container. The feedstock includes metal or alloy powder and a ceramic compound. The feedstock is mechanically milled in the processing volume using metallic milling media that includes a surface portion that has a carbon content less than about 0.4 weight percent.

  1. Magnetic and electrical properties of amorphous Fe-Cr-P-C-Si

    NASA Astrophysics Data System (ADS)

    Sayouri, S.; Berraho, R.; Moustaide, A.; Benbachir, K.; Kaal, A.; Tlemçani, M.; Berrada, A.

    2003-03-01

    Magnetic and electrical properties of melt-spun amorphous Fe 100- y- zCr y(PCSi) z alloys, 4⩽ y⩽11, 19⩽ z⩽22, have been investigated. The magnetic moment, μCr, of Cr has been estimated and the magnetic coupling constants, JFe-Fe, JFe-Cr and JCr-Cr, between Fe-Fe, Fe-Cr, and Cr-Cr atoms respectively, have been evaluated using the molecular field theory of two-sublattice model. Temperature dependence of electrical resistivity of these amorphous alloys was also studied. The electrical resistivity was measured between 170 and 330 K. The alloys studied exhibit a resistivity minimum at a relatively high temperature. The temperature of resistivity minimum, Tmin, increases with increasing Cr content. The effect of Cr addition in these compounds is compared with that of Co and Ni addition on the electrical resistivity on Fe-based alloys.

  2. Oxidation Resistant Ti-Al-Fe Diffusion Barrier for FeCrAlY Coatings on Titanium Aluminides

    NASA Technical Reports Server (NTRS)

    Brady, Michael P. (Inventor); Smialke, James L. (Inventor); Brindley, William J. (Inventor)

    1996-01-01

    A diffusion barrier to help protect titanium aluminide alloys, including the coated alloys of the TiAl gamma + Ti3Al (alpha2) class, from oxidative attack and interstitial embrittlement at temperatures up to at least 1000 C is disclosed. The coating may comprise FeCrAlX alloys. The diffusion barrier comprises titanium, aluminum, and iron in the following approximate atomic percent: Ti-(50-55)Al-(9-20)Fe. This alloy is also suitable as an oxidative or structural coating for such substrates.

  3. Duplex precipitates and their effects on the room-temperature fracture behaviour of a NiAl-strengthened ferritic alloy

    DOE PAGES

    Sun, Zhiqian; Song, Gian; Ilavsky, Jan; ...

    2015-03-23

    Duplex precipitates are presented in a NiAl-strengthened ferritic alloy. They were characterized by the ultra-small angle X-ray scattering and transmission electron microscope. Fine cooling precipitates with the size of several to tens of nanometres harden the matrix considerably at room temperature. The cracks will likely to initiate from precipitates, and coalesce and propagate quickly through the matrix due to the excessive hardening effect of cooling precipitates, which lead to the premature fracture of NiAl-strengthened ferritic alloys.

  4. Effect of alloying on microstructure and precipitate evolution in ferritic weld metal

    NASA Astrophysics Data System (ADS)

    Narayanan, Badri Kannan

    The effect of alloying on the microstructure of ferritic weld metal produced with an self-shielded flux cored arc welding process (FCAW-S) has been studied. The welding electrode has a flux core that is intentionally alloyed with strong deoxidizers and denitriding elements such as aluminum, titanium and zirconium in addition to austenite formers such as manganese and nickel. This results in formation of microstructure consisting of carbide free bainite, retained austenite and twinned martensite. The work focuses on characterization of the microstructures and the precipitates formed during solidification and the allotropic phase transformation of the weld metal. Aluminum, manganese and nickel have significant solubility in iron while aluminum, titanium and zirconium have very strong affinity for nitrogen and oxygen. The effect of these alloying elements on the phase transformation and precipitation of oxides and nitrides have been studied with various characterization techniques. In-situ X-ray synchrotron diffraction has been used to characterize the solidification path and the effect of heating and cooling rates on microstructure evolution. Scanning Transmission Electron Microscopy (STEM) in conjunction with Energy Dispersive Spectroscopy (EDS) and Electron energy loss spectroscopy (EELS) was used to study the effect of micro-alloying additions on inclusion evolution. The formation of core-shell structure of oxide/nitride is identified as being key to improvement in toughness of the weld metal. Electron Back Scattered Diffraction (EBSD) in combination with Orientation Imaging Microscopy (OIM) and Transmission electron microscopy (TEM) has been employed to study the effect of alloying on austenite to ferrite transformation modes. The prevention of twinned martensite has been identified to be key to improving ductility for achieving high strength weld metal.

  5. Corrosion of ferritic-martensitic steels and nickel-based alloys in supercritical water

    NASA Astrophysics Data System (ADS)

    Ren, Xiaowei

    The corrosion behavior of ferritic/martensitic (F/M) steels and Ni-based alloys in supercritical water (SCW) has been studied due to their potential applications in future nuclear reactor systems, fossil fuel power plants and waste treatment processes. 9˜12% chromium ferritic/martensitic steels exhibit good radiation resistance and stress corrosion cracking resistance. Ni-based alloys with an austenitic face-centered cubic (FCC) structure are designed to retain good mechanical strength and corrosion/oxidation resistance at elevated temperatures. Corrosion tests were carried out at three temperatures, 360°C, 500°C and 600°C, with two dissolved oxygen contents, 25 ppb and 2 ppm for up to 3000 hours. Alloys modified by grain refinement and reactive element addition were also investigated to determine their ability to improve the corrosion resistance in SCW. A duplex oxide structure was observed in the F/M steels after exposure to 25 ppb oxygen SCW, including an outer oxide layer with columnar magnetite grains and an inner oxide layer constituted of a mixture of spinel and ferrite phases in an equiaxed grain structure. An additional outermost hematite layer formed in the SCW-exposed samples when the oxygen content was increased to 2 ppm. Weight gain in the F/M steels increased with exposure temperatures and times, and followed parabolic growth kinetics in most of the samples. In Ni-based alloys after exposure to SCW, general corrosion and pitting corrosion were observed, and intergranular corrosion was found when exposed at 600°C due to formation of a local healing layer. The general oxide structure on the Ni-based alloys was characterized as NiO/Spinel/(CrxFe 1-x)2O3/(Fe,Ni). No change in oxidation mechanism was observed in crossing the critical point despite the large change in water properties. Corrosion resistance of the F/M steels was significantly improved by plasma-based yttrium surface treatment because of restrained outward diffusion of iron by the

  6. The effect of fusion-relevant helium levels on the mechanical properties of isotopically tailored ferritic alloys

    SciTech Connect

    Hankin, G.L.; Hamilton, M.L.; Gelles, D.S.

    1997-04-01

    The yield and maximum strengths of an irradiated series of isotopically tailored ferritic alloys were evaluated using the shear punch test. The composition of three of the alloys was Fe-12Cr-1.5Ni. Different balances of nickel isotopes were used in each alloy in order to produce different helium levels. A fourth alloy, which contained no nickel, was also irradiated. The addition of nickel at any isotopic balance to the Fe-12Cr base alloy significantly increased the shear yield and maximum strengths of the alloys, and as expected, the strength of the alloys decreased with increasing irradiation temperature. Helium itself, up to 75 appm over 7 dpa appears to have little effect on the mechanical properties of the alloys.

  7. Temperature-dependent elastic anisotropy and mesoscale deformation in a nanostructured ferritic alloy

    SciTech Connect

    Stoica, G. M.; Stoica, A. D.; Miller, M. K.; Ma, D.

    2014-10-10

    Nanostructured ferritic alloys (NFA) are a new class of ultrafine-grained oxide dispersion-strengthened steels, promising for service in extreme environments of high temperature and high irradiation in the next-generation of nuclear reactors. This is owing to the remarkable stability of their complex microstructures containing a high density of Y-Ti-O nanoclusters within grains and along the grain boundaries. While nanoclusters have been recognized to be the primary contributor to the exceptional resistance to irradiation and high-temperature creep, very little is known about the mechanical roles of the polycrystalline grains that constitute the bulk ferritic matrix. Here we report the mesoscale characterization of anisotropic responses of the ultrafine NFA grains to tensile stresses at various temperatures using the state-of-the-art in situ neutron diffraction. We show the first experimental determination of temperature-dependent single-crystal elastic constants for the NFA, and reveal a strong temperature-dependent elastic anisotropy due to a sharp decrease in the shear stiffness constant [c'=(c_11-c_12)/2] when a critical temperature ( T_c ) is approached, indicative of elastic softening and instability of the ferritic matrix. We also show, from anisotropy-induced intergranular strain/stress accumulations, that a common dislocation slip mechanism operates at the onset of yielding for low temperatures, while there is a deformation crossover from low-temperature lattice hardening to high temperature lattice softening in response to extensive plastic deformation.

  8. Temperature-dependent elastic anisotropy and mesoscale deformation in a nanostructured ferritic alloy

    DOE PAGES

    Stoica, G. M.; Stoica, A. D.; Miller, M. K.; ...

    2014-10-10

    Nanostructured ferritic alloys (NFA) are a new class of ultrafine-grained oxide dispersion-strengthened steels, promising for service in extreme environments of high temperature and high irradiation in the next-generation of nuclear reactors. This is owing to the remarkable stability of their complex microstructures containing a high density of Y-Ti-O nanoclusters within grains and along the grain boundaries. While nanoclusters have been recognized to be the primary contributor to the exceptional resistance to irradiation and high-temperature creep, very little is known about the mechanical roles of the polycrystalline grains that constitute the bulk ferritic matrix. Here we report the mesoscale characterization ofmore » anisotropic responses of the ultrafine NFA grains to tensile stresses at various temperatures using the state-of-the-art in situ neutron diffraction. We show the first experimental determination of temperature-dependent single-crystal elastic constants for the NFA, and reveal a strong temperature-dependent elastic anisotropy due to a sharp decrease in the shear stiffness constant [c'=(c_11-c_12)/2] when a critical temperature ( T_c ) is approached, indicative of elastic softening and instability of the ferritic matrix. We also show, from anisotropy-induced intergranular strain/stress accumulations, that a common dislocation slip mechanism operates at the onset of yielding for low temperatures, while there is a deformation crossover from low-temperature lattice hardening to high temperature lattice softening in response to extensive plastic deformation.« less

  9. Structural stability of the sigma phase FeCr under pressure up to 77 GPa

    NASA Astrophysics Data System (ADS)

    Degtyareva, V. F.; Dubrovinsky, L.; Kurnosov, A.

    2009-02-01

    A tetragonal σ phase of the equiatomic FeCr alloy was investigated by x-ray diffraction under pressure up to 77 GPa. The phase was found to be stable in the whole pressure range studied. The equation of state for the tetragonal phase was found to have a value of bulk modulus K0 = 217(5) GPa and its pressure derivative was K0' = 5.8(2), which makes it less compressible than the constituent elements. Electronic factors governing the σ phase stability are discussed in relation to the Hume-Rothery mechanism.

  10. Stress relaxation behavior of nanocluster-strengthened ferritic alloy at high temperatures

    SciTech Connect

    Kim, Jeoung H; Byun, Thak Sang; Hoelzer, David T

    2012-01-01

    Stress relaxation behavior was investigated for the nanoclusters/dispersoids-strengthened steels including the nanostructured ferritic alloy 14YWT (SM10), oxide-dispersion strengthened (ODS) Eurofer97, and commercial ODS steel PM2000. The stress relaxation tests were carried out at high temperatures ranging from 600 to 1000 degrees C. Overall, the relaxation rates of 14YWT and ODS-Eurofer97 were lower than that of PM2000. To analyze the strain rate sensitivity of the alloys, the load drop-time curves were converted to the stress-strain rate curves. In the log-log plots of these curves, no significant change in slope was observed in the strain rate range of 2 x 10(-5)-1 x 10(-3)s(-1). At 600 degrees C, 14YWT and ODS-Eurofer97 have similar activation values of similar to 50b(3) while PM2000 has similar to 100b(3). Above 700 degrees C, the differences of the activation energy among alloys become more noticeable with increasing temperature. The activation energies of the three alloys were derived and compared. The rate-controlling mechanisms in the stress relaxation of the three nanoclusters/dispersoids-hardened alloys include dislocation glide and climb, and further study is necessary to clarify detailed contributing mechanisms.

  11. Optical driving of a miniature machine composed of temperature-sensitive ferrite and shape memory alloy

    NASA Astrophysics Data System (ADS)

    Yoshizawa, Toru; Hayashi, Daisuke; Otani, Yukitoshi

    2001-02-01

    12 Optically driven small machines have such features as easily miniaturized in fabrication and as controlled by optical energy supplied remotely in wireless. We report on an optically controlled machine which moves like a caterpillar on the basis of optomechatronic principle. This miniaturized machine consists of two parts; a body made of shape memory alloys and springs and feet made of a magnet, a temperature- sensitive ferrite. The feet can hold the steel-made floor using magnetic force balance caused by projected beam, and the body repeats expansion and contraction using deformation of shape memory alloys caused by switching of projected beam. A prototype is fabricated in trial with a size of 35 mm X 12 mm. As an experimental result, it proved that they could move at the speed of 8.7 mm per cycle on a ceiling as well as a horizontal steel floor and it could ascend a slope as steep as 50 degree.

  12. Atomistic simulations of stainless steels: a many-body potential for the Fe-Cr-C system.

    PubMed

    Henriksson, K O E; Björkas, C; Nordlund, K

    2013-11-06

    Stainless steels found in real-world applications usually have some C content in the base Fe-Cr alloy, resulting in hard and dislocation-pinning carbides-Fe3C (cementite) and Cr23C6-being present in the finished steel product. The higher complexity of the steel microstructure has implications, for example, for the elastic properties and the evolution of defects such as Frenkel pairs and dislocations. This makes it necessary to re-evaluate the effects of basic radiation phenomena and not simply to rely on results obtained from purely metallic Fe-Cr alloys. In this report, an analytical interatomic potential parameterization in the Abell-Brenner-Tersoff form for the entire Fe-Cr-C system is presented to enable such calculations. The potential reproduces, for example, the lattice parameter(s), formation energies and elastic properties of the principal Fe and Cr carbides (Fe3C, Fe5C2, Fe7C3, Cr3C2, Cr7C3, Cr23C6), the Fe-Cr mixing energy curve, formation energies of simple C point defects in Fe and Cr, and the martensite lattice anisotropy, with fair to excellent agreement with empirical results. Tests of the predictive power of the potential show, for example, that Fe-Cr nanowires and bulk samples become elastically stiffer with increasing Cr and C concentrations. High-concentration nanowires also fracture at shorter relative elongations than wires made of pure Fe. Also, tests with Fe3C inclusions show that these act as obstacles for edge dislocations moving through otherwise pure Fe.

  13. Development of improved ATF engineering alloy - Mechanical testing of Phase 2 alloy

    SciTech Connect

    Anderoglu, Osman; Lovato, Manuel L.; Maloy, Stuart Andrew

    2015-06-15

    In this report we present the results on the tensile testing of phase 2 FeCrAl alloys (Mo and Nb added for high temperature strength) developed at Oak Ridge National Laboratory. We also compare FeCrAl with MA956 which is an ODS FeCrAl.

  14. Structural and chemical evolution in neutron irradiated and helium-injected ferritic ODS PM2000 alloy

    NASA Astrophysics Data System (ADS)

    Jung, Hee Joon; Edwards, Dan J.; Kurtz, Richard J.; Yamamoto, Takuya; Wu, Yuan; Odette, G. Robert

    2017-02-01

    An investigation of the influence of helium on damage evolution under neutron irradiation of an 11 at% Al, 19 at% Cr ODS ferritic PM2000 alloy was carried out in the High Flux Isotope Reactor (HFIR) using a novel in situ helium injection (ISHI) technique. Helium was injected into adjacent TEM discs from thermal neutron 58Ni(nth,γ) 59Ni(nth,α) reactions in a thin NiAl layer. The PM2000 undergoes concurrent displacement damage from the high-energy neutrons. The ISHI technique allows direct comparisons of regions with and without high concentrations of helium since only the side coated with the NiAl experiences helium injection. The corresponding microstructural and microchemical evolutions were characterized using both conventional and scanning transmission electron microscopy techniques. The evolutions observed include formation of dislocation loops and associated helium bubbles, precipitation of a variety of phases, amorphization of the Al2YO3 oxides (which also variously contained internal voids), and several manifestations of solute segregation. Notably, high concentrations of helium had a significant effect on many of these diverse phenomena. These results on PM2000 are compared and contrasted to the evolution of so-called nanostructured ferritic alloys (NFA).

  15. Solute redistribution and phase stability at FeCr/TiO2–x interfaces under ion irradiation

    SciTech Connect

    Xu, Y.; Aguiar, J. A.; Yadav, S. K.; Anderoglu, O.; Baldwin, J. K.; Wang, Y. Q.; Valdez, James A.; Misra, A.; Luo, H. M.; Uberuaga, B. P.; Li, N.

    2015-02-26

    Cr diffusion in trilayer thin films of 100 nm Fe–18Cr/125 nm TiO2–x/100 nm Fe–18Cr deposited on MgO substrates at 500 °C was studied by either annealing at 500 °C or Ni3+ ion irradiation at 500 °C. Microchemistry and microstructure evolution at the metal/oxide interfaces were investigated using (high-resolution) transmission electron microscopy, energy-dispersive X-ray spectroscopy and electron energy loss spectroscopy. Diffusion of Cr into the O-deficient TiO2 layer, with negligible segregation to the FeCr/TiO2–x interface itself, was observed under both annealing and irradiation. Cr diffusion into TiO2–x was enhanced in ion-irradiated samples as compared to annealed. Irradiation-induced voids and amorphization of TiO2–x was also observed. The experimental results are rationalized using first-principles calculations that suggest an energetic preference for substituting Ti with Cr in sub-stoichiometric TiO2. Furthermore, the implications of these results on the irradiation stability of oxide-dispersed ferritic alloys are discussed.

  16. Experimental Plan and Irradiation Target Design for FeCrAl Embrittlement Screening Tests Conducted Using the High Flux Isotope Reactor

    SciTech Connect

    Field, Kevin G.; Howard, Richard H.; Yamamoto, Yukinori

    2015-06-26

    The objective of the FeCrAl embrittlement screening tests being conducted through the use of Oak Ridge National Laboratories (ORNL) High Flux Isotope Reactor is to provide data on the radiation-induced changes in the mechanical properties including radiation-induced hardening and embrittlement through systematic testing and analysis. Data developed on the mechanical properties will be supported by extensive microstructural evaluations to assist in the development of structure-property relationships and provide a sound, fundamental understanding of the performance of FeCrAl alloys in intense neutron radiation fields. Data and analysis developed as part of this effort will be used to assist in the determination of FeCrAl alloys as a viable material for commercial light water reactor (LWR) applications with a primary focus as an accident tolerant cladding.

  17. Controlling diffusion for a self-healing radiation tolerant nanostructured ferritic alloy

    SciTech Connect

    Miller, Michael K.; Parish, Chad M.; Bei, Hongbin

    2014-12-18

    Diffusion plays a major role in the stability of microstructures to extreme conditions of high temperature and high doses of irradiation. In nanostructured ferritic alloys, first principle calculations indicate that the binding energy of vacancies is reduced by the presence of oxygen, titanium and yttrium atoms. Therefore, the number of free vacancies available for diffusion can be greatly reduced. The mechanical properties of these alloys, compared to traditional wrought alloys of similar composition and grain structure, is distinctly different, and the ultrafine grained alloy is distinguished by a high number density of Ti–Y–O-enriched nanoclusters and solute clusters, which drives the mechanical response. When a displacement cascade interacts with a nanocluster, the solute atoms are locally dispersed into the matrix by ballistic collisions, but immediately a new nanocluster reforms due to the local supersaturation of solutes and vacancies until the excess vacancies are consumed. Furthermore, the result of these processes is a structural material for advanced energy systems with a microstructure that is self-healing and tolerant to high doses of radiation and high temperatures.

  18. Controlling diffusion for a self-healing radiation tolerant nanostructured ferritic alloy

    DOE PAGES

    Miller, Michael K.; Parish, Chad M.; Bei, Hongbin

    2014-12-18

    Diffusion plays a major role in the stability of microstructures to extreme conditions of high temperature and high doses of irradiation. In nanostructured ferritic alloys, first principle calculations indicate that the binding energy of vacancies is reduced by the presence of oxygen, titanium and yttrium atoms. Therefore, the number of free vacancies available for diffusion can be greatly reduced. The mechanical properties of these alloys, compared to traditional wrought alloys of similar composition and grain structure, is distinctly different, and the ultrafine grained alloy is distinguished by a high number density of Ti–Y–O-enriched nanoclusters and solute clusters, which drives themore » mechanical response. When a displacement cascade interacts with a nanocluster, the solute atoms are locally dispersed into the matrix by ballistic collisions, but immediately a new nanocluster reforms due to the local supersaturation of solutes and vacancies until the excess vacancies are consumed. Furthermore, the result of these processes is a structural material for advanced energy systems with a microstructure that is self-healing and tolerant to high doses of radiation and high temperatures.« less

  19. Mechanical behavior of aluminum-bearing ferritic alloys for accident-tolerant fuel cladding applications

    NASA Astrophysics Data System (ADS)

    Guria, Ankan

    Nuclear power currently provides about 13% of electrical power worldwide. Nuclear reactors generating this power traditionally use Zirconium (Zr) based alloys as the fuel cladding material. Exothermic reaction of Zr with steam under accident conditions may lead to production of hydrogen with the possibility of catastrophic consequences. Following the Fukushima-Daiichi incident, the exploration of accident-tolerant fuel cladding materials accelerated. Aluminum-rich (around 5 wt. %) ferritic steels such as Fecralloy, APMT(TM) and APM(TM) are considered as potential materials for accident-tolerant fuel cladding applications. These materials create an aluminum-based oxide scale protecting the alloy at elevated temperatures. Tensile deformation behavior of the above alloys was studied at different temperatures (25-500 °C) at a strain rate of 10-3 s-1 and correlated with microstructural characteristics. Higher strength and decent ductility of APMT(TM) led to further investigation of the alloy at various combination of strain rates and temperatures followed by fractography and detailed microscopic analyses. Serrations appeared in the stress-strain curves of APMT(TM) and Fecralloy steel tested in a limited temperature range (250-400 °C). The appearance of serrations is explained on the basis of dynamic strain aging (DSA) effect due to solute-dislocation interactions. The research in this study is being performed using the funds received from the US DOE Office of Nuclear Energy's Nuclear Energy University Programs (NEUP).

  20. The consequences of helium production on microstructural development in isotopically tailored ferritic alloys

    SciTech Connect

    Gelles, D.S.

    1996-10-01

    A series of alloys have been made adding various isotopes of nickel in order to vary the production of helium during irradiation by a two step nuclear reaction in a mixed spectrum reactor. The alloys use a base composition of Fe-12Cr with an addition of 1.5% nickel, either in the form of {sup 60}Ni which produces no helium, {sup 59}Ni which produces helium at a rate of about 10 appm He/dpa, or natural nickel ({sup Nat}Ni) which provides an intermediate level of helium due to delayed development of {sup 59}Ni. Specimens were irradiated in the HFIR at Oak Ridge, TN to {approx}7 dpa at 300 and 400{degrees}C. Microstructural examinations indicated that nickel additions promote precipitation in all alloys, but the effect appears to be much stronger at 400{degrees}C than at 300{degrees}C. There is sufficient dose by 7 dpa (and with 2 appm He) to initiate void swelling in ferritic/martensitic alloys. Little difference was found between response from {sup 59}Ni and {sup Nat}Ni. Also, helium bubble development for high helium generation conditions appeared to be very different at 300 and 400{degrees}C. At 300{degrees}C, it appeared that high densities of bubbles formed whereas at 400{degrees}C, bubbles could not be identified, possibly because of the complexity of the microstructure, but more likely because helium accumulated at precipitate interfaces.

  1. The microstructure and mechanical properties of Al-containing 9Cr ODS ferritic alloy

    SciTech Connect

    Zhang, Guangming; Zhou, Zhangjian; Mo, Kun; Wang, Pinghuai; Li, Shaofu; Wang, Man; Liu, Xiang; Gong, Mengqiang; Almer, Jonathan; Stubbins, James F.

    2015-11-05

    In this study, a 9Cr oxide-dispersion strengthened (ODS) alloy with additional corrosion resistant element Al was fabricated by mechanical alloying (MA) and hot pressing (HP) to explore the impact of Al on the microstructure and mechanical property of a 9Cr ODS alloy. It is found that the Al completely dissolved into the FeeCr matrix after milling for 30 h. The minor phases in the Al-containing 9Cr ODS ferritic alloy were investigated by a high-energy X-ray, and were identified to be orthorhombic-YAlO3 (YAP), bcc-Y3Al5O12 (YAG), monoclinic-Al2Y4O9 (YAM), and hexagonal-YAlO3 (YAH). These phases were further confirmed by selected area diffraction pattern (SADP), energy dispersive spectroscopy (EDS), and high resolution transmission electron microscopy (HRTEM). In addition, their volume fractions were also calculated from the integrated intensities. According to the analysis of the particles and their formation sequences, the larger particles (greater than 100 nm) are identified as mainly YAG and Al2O3 particles, while the particles with small size (less than 30 nm) are likely primarily YAM, YAH, and YAP particles. The yielding strength (YS) and ultimate tensile strength (UTS) at RT are 563 MPa and 744 MPa, respectively, while the YS and UTS at 700 C are 245 MPa and 276 MPa, respectively. Although the addition Al in ODS alloys decreases the strength at RT, the values at high temperature are similar to those obtained for 9Cr ODS alloys strengthened by fine YeTieO particles.

  2. Submission of FeCrAl Feedstock for Support of AFC ATR-2 Irradiations

    SciTech Connect

    Field, Kevin G.; Barrett, Kristine E.; Sun, Zhiqian; Yamamoto, Yukinori

    2016-09-16

    The Advanced Test Reactor (ATR) is currently being used to test accident tolerant fuel (ATF) forms destined for commercial nuclear power plant deployment. One irradiation program using the ATR for ATF concepts, Accident Tolerant Fuel-2 (ATF-2), is a water loop irradiation test using miniaturized fuel pins as test articles. This complicated testing configuration requires a series of pre-test experiments and verification including a flowing loop autoclave test and a sensor qualification test (SQT) prior to full test train deployment within the ATR. In support of the ATF-2 irradiation program, Oak Ridge National Laboratory (ORNL) has supplied two different Generation II FeCrAl alloys in rod stock form to Idaho National Laboratory (INL). These rods will be machined into dummy pins for deployment in the autoclave test and SQT. Post-test analysis of the dummy pins will provide initial insight into the performance of Generation II FeCrAl alloys in the ATF-2 irradiation experiment as well as within a commercial nuclear reactor.

  3. Magnetic phase transitions in epitaxial Fe/Cr superlattices

    SciTech Connect

    Fullerton, E.E.

    1995-07-01

    Fe/Cr superlattices exhibit a variety of intriguing magnetic properties not observed in bulk materials. Examples include oscillatory interlayer coupling and giant magnetoresistance. Growth of epitaxial superlattices allows the interlayer coupling and magnetic anisotropy to be tailored to probe rather subtle magnetic ordering transitions of thin-film antiferromagnets. The author discusses two such transitions, the surface spin-flop transition in Fe/Cr(211) superlattices and the Neel transition of thin Cr layers in proximity with Fe in Fe/Cr(001) superlattices. The surface spin-flop transition is a first-order, field-induced phase transition in antiferromagnets with uniaxial magnetic anisotropy and the field applied along the easy direction. In Fe/Cr(100) superlattices, the antiferromagnetic ordering of the Cr spacers results in anomalies in a variety of physical properties. The transition temperature is strongly Cr thickness dependent. A `transition-temperature shift exponent` is extracted from the data in the thick Cr regime (< 160 {angstrom}) and discussed in terms of a combination of finite-size and spin-frustration effects.

  4. The role of processing route on the microstructure of 14YWT nanostructured ferritic alloy

    SciTech Connect

    Mazumder, B.; Parish, C. M.; Bei, H.; Miller, M. K.

    2015-06-03

    Nanostructured ferritic alloys (NFAs) have outstanding high temperature creep properties and extreme tolerance to radiation damage. To achieve these properties, NFAs are fabricated by mechanical alloying of metallic and yttria powders. Atom probe tomography has demonstrated that milling times of at least 40 h are required to produce a uniform distribution of solutes in the flakes. After milling and hot extrusion, the microstructure consists of -Fe, high number densities of Ti-Y-O-vacancy-enriched nanoclusters, and coarse Y2Ti2O7 and Ti(O,C,N) precipitates on the grain boundaries. In contrast, the as-cast condition consists of -Fe with 50-100 m irregularly-shaped Y2Ti2O7 pyrochlore precipitates with smaller embedded precipitates with the Al5Y3O12 (yttrium-aluminum garnet) crystal structure indicating that this traditional processing route is not a viable approach to achieve the desired microstructure. The nano-hardnesses were also substantially different, i.e., 4 and 8 GPa for the as-cast and as-extruded conditions, respectively. These differences can be explained by the differences in the microstructure and the effects of the high vacancy content introduced by mechanical alloying, and the strong binding energy of vacancies with O, Ti, and Y atoms retarding diffusion.

  5. The role of processing route on the microstructure of 14YWT nanostructured ferritic alloy

    DOE PAGES

    Mazumder, B.; Parish, C. M.; Bei, H.; ...

    2015-06-03

    Nanostructured ferritic alloys (NFAs) have outstanding high temperature creep properties and extreme tolerance to radiation damage. To achieve these properties, NFAs are fabricated by mechanical alloying of metallic and yttria powders. Atom probe tomography has demonstrated that milling times of at least 40 h are required to produce a uniform distribution of solutes in the flakes. After milling and hot extrusion, the microstructure consists of -Fe, high number densities of Ti-Y-O-vacancy-enriched nanoclusters, and coarse Y2Ti2O7 and Ti(O,C,N) precipitates on the grain boundaries. In contrast, the as-cast condition consists of -Fe with 50-100 m irregularly-shaped Y2Ti2O7 pyrochlore precipitates with smaller embeddedmore » precipitates with the Al5Y3O12 (yttrium-aluminum garnet) crystal structure indicating that this traditional processing route is not a viable approach to achieve the desired microstructure. The nano-hardnesses were also substantially different, i.e., 4 and 8 GPa for the as-cast and as-extruded conditions, respectively. These differences can be explained by the differences in the microstructure and the effects of the high vacancy content introduced by mechanical alloying, and the strong binding energy of vacancies with O, Ti, and Y atoms retarding diffusion.« less

  6. Effect of alloy composition on high-temperature bending fatigue strength of ferritic stainless steels

    NASA Astrophysics Data System (ADS)

    Ahn, Yong-Sik; Song, Jeon-Young

    2011-12-01

    Exhaust manifolds are subjected to an environment in which heating and cooling cycles occur due to the running pattern of automotive engines. This temperature profile results in the repeated bending stress of exhaust pipes. Therefore, among high-temperature characteristics, the bending fatigue strength is an important factor that affects the lifespan of exhaust manifolds. Here, we report on the effect of the alloy composition, namely the weight fraction of the elements Cr, Mo, Nb, and Ti, on the high-temperature bending fatigue strength of the ferritic stainless steel used in exhaust manifolds. Little difference in the tensile strength and bending fatigue strength of the different composition steels was observed below 600 °C, with the exception of the low-Cr steel. However, steels with high Cr, Mo, or Nb fractions showed considerably larger bending fatigue strength at temperatures of 800 °C. After heating, the precipitates from the specimens were extracted electrolytically and analyzed using scanning electron microscopy energy dispersive spectrometry and transmission electron microscopy. Alloying with Cr and Mo was found to increase the bending fatigue strength due to the substitutional solid solution effect, while alloying with Nb enhanced the strength by forming fine intermetallic compounds, including NbC and Fe2Nb.

  7. Morphology, Structure, and Chemistry of Nanoclusters in a Mechanically-Alloyed Nanostructured Ferritic Steel

    SciTech Connect

    Brandes, Matthew C; Kovarik, L.; Miller, Michael K; Mills, Michael J.

    2012-01-01

    Nanostructured ferritic steels have excellent elevated temperature strengths, creep resistances, and radiation tolerances due to the presence of a high density of Ti-Y-O-enriched nanoclusters. The compositions, morphologies, and structures of the smallest of these nanoclusters with maximum dimensions of {approx}2-4 nm were investigated in alloy 14YWT by high-resolution scanning transmission electron microscopy and atom probe tomography. Nanoclusters are found to be coherent with truncated rhombic dodecahedron morphologies defined by the {l_brace}100{r_brace} and {l_brace}110{r_brace} planes in the Fe matrix. Particles have compositions rich in Ti, O, Y, and Cr that are inconsistent with known oxide structures. The smallest nanoclusters appear to lack an identifiable crystal structure. Both nano-diffraction and focal series imaging through the sample thickness suggest that they are amorphous.

  8. Creep behavior of pack cementation aluminide coatings on Grade 91 ferritic martensitic alloy

    SciTech Connect

    Bates, Brian; Zhang, Ying; Dryepondt, Sebastien N; Pint, Bruce A

    2014-01-01

    The creep behavior of various pack cementation aluminide coatings on Grade 91 ferritic-martensitic steel was investigated at 650 C in laboratory air. The coatings were fabricated in two temperature regimes, i.e., 650 or 700 C (low temperature) and 1050 C(high temperature), and consisted of a range of Al levels and thicknesses. For comparison, uncoated specimens heat-treated at 1050 C to simulate the high temperature coating cycle also were included in the creep test. All coated specimens showed a reduction in creep resistance, with 16 51% decrease in rupture life compared to the as-received bare substrate alloy. However, the specimens heat-treated at 1050 C exhibited the lowest creep resistance among all tested samples, with a surprisingly short rupture time of < 25 h, much shorter than the specimen coated at 1050 C. Factors responsible for the reduction in creep resistance of both coated and heat-treated specimens were discussed.

  9. ODS Ferritic/martensitic alloys for Sodium Fast Reactor fuel pin cladding

    NASA Astrophysics Data System (ADS)

    Dubuisson, Philippe; Carlan, Yann de; Garat, Véronique; Blat, Martine

    2012-09-01

    The development of ODS materials for the cladding for Sodium Fast Reactors is a key issue to achieve the objectives required for the GEN IV reactors. CEA, AREVA and EDF have launched in 2007 an important program to determine the optimal fabrication parameters, and to measure and understand the microstructure and properties before, under and after irradiation of such cladding materials. The aim of this paper is to present the French program and the major results obtained recently at CEA on Fe-9/14/18Cr1WTiY2O3 ferritic/martensitic ODS materials. The first step of the program was to consolidate Fe-9/14/18Cr ODS materials as plates and bars to study the microstructure and the mechanical properties of the new alloys. The second step consists in producing tubes at a geometry representative of the cladding of new Sodium Fast Reactors. The optimization of the fabrication route at the laboratory scale is conducted and different tubes were produced. Their microstructure depends on the martensitic (Fe-9Cr) or ferritic (Fe-14Cr) structure. To join the plug to the tube, the reference process is the welding resistance. A specific approach is developed to model the process and support the development of the welds performed within the "SOPRANO" facility. The development at CEA of Fe-9/14/18Cr new ODS materials for the cladding for GENIV Sodium Fast Reactors is in progress. The first microstructural and mechanical characterizations are very encouraging and the full assessment and qualification of this new alloys and products will pass through the irradiation of specimens, tubes, fuel pins and subassemblies up to high doses.

  10. Liquid metal embrittlement susceptibility of ferritic martensitic steel in liquid lead alloys

    NASA Astrophysics Data System (ADS)

    Van den Bosch, J.; Bosch, R. W.; Sapundjiev, D.; Almazouzi, A.

    2008-06-01

    The susceptibility of the ferritic-martensitic steels T91 and EUROFER97 to liquid metal embrittlement (LME) in lead alloys has been examined under various conditions. T91, which is currently the most promising candidate material for the high temperature components of the future accelerator driven system (ADS) was tested in liquid lead bismuth eutectic (LBE), whereas the reduced activation steel, EUROFER97 which is under consideration to be the structural steel for fusion reactors was tested in liquid lead lithium eutectic. These steels, similar in microstructure and mechanical properties in the unirradiated condition were tested for their susceptibility to LME as function of temperature (150-450 °C) and strain rate (1 × 10 -3-1 × 10 -6 s -1). Also, the influence of pre-exposure and surface stress concentrators was evaluated for both steels in, respectively, liquid PbBi and PbLi environment. To assess the LME effect, results of the tests in liquid metal environment are compared with tests in air or inert gas environment. Although both unirradiated and irradiated smooth ferritic-martensitic steels do not show any or little deterioration of mechanical properties in liquid lead alloy environment compared to their mechanical properties in gas as function of temperature and strain rate, pre-exposure or the presence of surface stress concentrators does lead to a significant decrease in total elongation for certain test conditions depending on the type of liquid metal environment. The results are discussed in terms of wetting enhanced by liquid metal corrosion or crack initiation processes.

  11. Large Scale DD Simulation Results for Crystal Plasticity Parameters in Fe-Cr And Fe-Ni Systems

    SciTech Connect

    Zbib, Hussein M.; Li, Dongsheng; Sun, Xin; Khaleel, Mohammad A.

    2012-04-30

    The development of viable nuclear energy source depends on ensuring structural materials integrity. Structural materials in nuclear reactors will operate in harsh radiation conditions coupled with high level hydrogen and helium production, as well as formation of high density of point defects and defect clusters, and thus will experience severe degradation of mechanical properties. Therefore, the main objective of this work is to develop a capability that predicts aging behavior and in-service lifetime of nuclear reactor components and, thus provide an instrumental tool for tailoring materials design and development for application in future nuclear reactor technologies. Towards this end goal, the long term effort is to develop a physically based multiscale modeling hierarchy, validated and verified, to address outstanding questions regarding the effects of irradiation on materials microstructure and mechanical properties during extended service in the fission and fusion environments. The focus of the current investigation is on modern steels for use in nuclear reactors including high strength ferritic-martensitic steels (Fe-Cr-Ni alloys). The effort is to develop a predicative capability for the influence of irradiation on mechanical behavior. Irradiation hardening is related to structural information crossing different length scales, such as composition, dislocation, and crystal orientation distribution. To predict effective hardening, the influence factors along different length scales should be considered. Therefore, a hierarchical upscaling methodology is implemented in this work in which relevant information is passed between models at three scales, namely, from molecular dynamics to dislocation dynamics to dislocation-based crystal plasticity. The molecular dynamics (MD) was used to predict the dislocation mobility in body centered cubic (bcc) Fe and its Ni and Cr alloys. The results are then passed on to dislocation dynamics to predict the critical resolved

  12. Radiation effects on interface reactions of U/Fe, U/(Fe+Cr), and U/(Fe+Cr+Ni)

    DOE PAGES

    Shao, Lin; Chen, Di; Wei, Chaochen; ...

    2014-10-01

    We study the effects of radiation damage on interdiffusion and intermetallic phase formation at the interfaces of U/Fe, U/(Fe + Cr), and U/(Fe + Cr + Ni) diffusion couples. Magnetron sputtering is used to deposit thin films of Fe, Fe + Cr, or Fe + Cr + Ni on U substrates to form the diffusion couples. One set of samples are thermally annealed under high vacuum at 450 C or 550 C for one hour. A second set of samples are annealed identically but with concurrent 3.5 MeV Fe++ ion irradiation. The Fe++ ion penetration depth is sufficient to reachmore » the original interfaces. Rutherford backscattering spectrometry analysis with high fidelity spectral simulations is used to obtain interdiffusion profiles, which are used to examine differences in U diffusion and intermetallic phase formation at the buried interfaces. For all three diffusion systems, Fe++ ion irradiations enhance U diffusion. Furthermore, the irradiations accelerate the formation of intermetallic phases. In U/Fe couples, for example, the unirradiated samples show typical interdiffusion governed by Fick’s laws, while the irradiated ones show step-like profiles influenced by Gibbs phase rules.« less

  13. Radiation effects on interface reactions of U/Fe, U/(Fe+Cr), and U/(Fe+Cr+Ni)

    SciTech Connect

    Shao, Lin; Chen, Di; Wei, Chaochen; Martin, Michael S.; Wang, Xuemei; Park, Youngjoo; Dein, Ed; Coffey, Kevin R.; Sohn, Yongho; Sencer, Bulent H.; Rory Kennedy, J.

    2014-10-01

    We study the effects of radiation damage on interdiffusion and intermetallic phase formation at the interfaces of U/Fe, U/(Fe + Cr), and U/(Fe + Cr + Ni) diffusion couples. Magnetron sputtering is used to deposit thin films of Fe, Fe + Cr, or Fe + Cr + Ni on U substrates to form the diffusion couples. One set of samples are thermally annealed under high vacuum at 450 C or 550 C for one hour. A second set of samples are annealed identically but with concurrent 3.5 MeV Fe++ ion irradiation. The Fe++ ion penetration depth is sufficient to reach the original interfaces. Rutherford backscattering spectrometry analysis with high fidelity spectral simulations is used to obtain interdiffusion profiles, which are used to examine differences in U diffusion and intermetallic phase formation at the buried interfaces. For all three diffusion systems, Fe++ ion irradiations enhance U diffusion. Furthermore, the irradiations accelerate the formation of intermetallic phases. In U/Fe couples, for example, the unirradiated samples show typical interdiffusion governed by Fick’s laws, while the irradiated ones show step-like profiles influenced by Gibbs phase rules.

  14. EBSD as a tool to identify and quantify bainite and ferrite in low-alloyed Al-TRIP steels.

    PubMed

    Zaefferer, S; Romano, P; Friedel, F

    2008-06-01

    Bainite is thought to play an important role for the chemical and mechanical stabilization of metastable austenite in low-alloyed TRIP steels. Therefore, in order to understand and improve the material properties, it is important to locate and quantify the bainitic phase. To this aim, electron backscatter diffraction-based orientation microscopy has been employed. The main difficulty herewith is to distinguish bainitic ferrite from ferrite because both have bcc crystal structure. The most important difference between them is the occurrence of transformation induced geometrically necessary dislocations in the bainitic phase. To determine the areas with larger geometrically necessary dislocation density, the following orientation microscopy maps were explored: pattern quality maps, grain reference orientation deviation maps and kernel average misorientation maps. We show that only the latter allow a reliable separation of the bainitic and ferritic phase. The kernel average misorientation threshold value that separates both constituents is determined by an algorithm that searches for the smoothness of the boundaries between them.

  15. Influence of displacement damage on deuterium and helium retention in austenitic and ferritic-martensitic alloys considered for ADS service

    NASA Astrophysics Data System (ADS)

    Voyevodin, V. N.; Karpov, S. A.; Kopanets, I. E.; Ruzhytskyi, V. V.; Tolstolutskaya, G. D.; Garner, F. A.

    2016-01-01

    The behavior of ion-implanted hydrogen (deuterium) and helium in austenitic 18Cr10NiTi stainless steel, EI-852 ferritic steel and ferritic/martensitic steel EP-450 and their interaction with displacement damage were investigated. Energetic argon irradiation was used to produce displacement damage and bubble formation to simulate nuclear power environments. The influence of damage morphology and the features of radiation-induced defects on deuterium and helium trapping in structural alloys was studied using ion implantation, the nuclear reaction D(3He,p)4He, thermal desorption spectrometry and transmission electron microscopy. It was found in the case of helium irradiation that various kinds of helium-radiation defect complexes are formed in the implanted layer that lead to a more complicated spectra of thermal desorption. Additional small changes in the helium spectra after irradiation with argon ions to a dose of ≤25 dpa show that the binding energy of helium with these traps is weakly dependent on the displacement damage. It was established that retention of deuterium in ferritic and ferritic-martensitic alloys is three times less than in austenitic steel at damage of ˜1 dpa. The retention of deuterium in steels is strongly enhanced by presence of radiation damages created by argon ion irradiation, with a shift in the hydrogen release temperature interval of 200 K to higher temperature. At elevated temperatures of irradiation the efficiency of deuterium trapping is reduced by two orders of magnitude.

  16. Phase Separation kinetics in an Fe-Cr-Al alloy

    SciTech Connect

    Capdevila, C.; Miller, Michael K; Chao, J.

    2012-01-01

    The {alpha}-{alpha}{prime} phase separation kinetics in a commercial Fe-20 wt.% Cr-6 wt.% Al oxide dispersion-strengthened PM 2000{trademark} steel have been characterized with the complementary techniques atom probe tomography and thermoelectric power measurements during isothermal aging at 673, 708, and 748 K for times up to 3600 h. A progressive decrease in the Al content of the Cr-rich {alpha}{prime} phase was observed at 708 and 748 K with increasing time, but no partitioning was observed at 673 K. The variation in the volume fraction of the {alpha}{prime} phase well inside the coarsening regime, along with the Avrami exponent 1.2 and activation energy 264 kJ mol{sup -1}, obtained after fitting the experimental results to an Austin-Rickett type equation, indicates that phase separation in PM 2000{trademark} is a transient coarsening process with overlapping nucleation, growth, and coarsening stages.

  17. Phase relationships in the iron-rich Fe-Cr-Ni-C system at solidification temperatures

    NASA Astrophysics Data System (ADS)

    Kundrat, D. M.; Elliott, J. F.

    1986-08-01

    The phase relationships between the liquid phase and the primary solid phases were investigated in the iron-rich comer of the Fe-Cr-Ni-C system as part of a larger study of the Fe-Cr-Mn-Ni-C system. The investigation consisted of measurements of tie-lines for the liquid-delta (bcc) and the liquid-gamma (fcc) equilibria in the iron-rich corner of the Gibbs tetrahedron bounded by 0 to 25 wt Pct Cr, 0 to 25 wt Pct Ni, and 1.2 wt Pct C (bal. Fe). The temperature ranged from 1811 to 1750 K. Compositions for the tie-lines were obtained from liquid-solid equilibrium couples and the temperatures of the equilibrium, by differential thermal analysis (DTA). A mathematical procedure was employed on the experimental data to obtain parameters for a thermodynamic model of the alloy system. This involved minimization of an error function. The details of this analysis are discussed fully in this paper. Calculations by the model employing the “best-set” parameters are in good agreement with the experimental results. The usefulness of the model is demonstrated by calculation of the three-phase equilibrium in the quaternary system as a function of temperature.

  18. Magnetic properties of Al/57Fe/Cr multilayers

    NASA Astrophysics Data System (ADS)

    Jani, Snehal; Lakshmi, N.; Jain, Vishal; Reddy, V. R.; Gupta, Ajay; Venugopalan, K.

    2013-06-01

    Conversion Electron Mössbauer Spectroscopy (CEMS) and DC magnetization are used to compare magnetic properties of as-deposited multilayer (MLS) and Fe2CrAl thin film made from Al/57Fe/Cr MLS deposited by ion beam sputtering and then annealed in UHV. Interdiffusion of elements on annealing sample-1 at 500°C leads to formation of a single, disordered film of Fe2CrAl as evidenced by hyperfine field values obtained by CEMS in the film which compares well with that in bulk Fe2CrAl. CEMS also shows contributions from Fe, Fe/Cr and Fe/Al interfaces in the MLS. Saturation magnetization of as-deposited sample-1 is much less than pure Fe due to reduced Fe thickness because of interface formation and also reduction in Fe-Fe interaction due to intervening Al and Cr layers.

  19. Thermodynamics and Magnetocaloric properties of Fe/Cr Superlattices

    NASA Astrophysics Data System (ADS)

    Mukherjee, T.; Michalski, S.; Skomski, R.; Sellmyer, D. J.; Binek, Ch.

    2011-03-01

    We explore MC properties of tailored Fe/Cr superlattices involving simple 3d metals. Our multilayers are fabricated by pulsed laser deposition with emphasis on maximizing magnetic entropy changes near room temperature. We use nanostructuring to tailor magnetic interaction and exploit geometrical confinement in order to fit the FM to paramagnetic transition temperature of the FM constituent films. In concert this leads to an optimized global metamagnetic transition maximizing the isothermal entropy change. Thermodynamic and MC properties of such Fe/Cr superlattices are studied with the help of SQUID magnetometry. Entropy changes are deduced via the Maxwell relation in single phase regions and via the Clausis-Clapeyron relations at first order metamagnetic transitions, X-ray diffraction and X-ray reflectivity are used to correlate structural data with the magnetic properties. Financial support by NRI, and NSF through EPSCoR, Career DMR-0547887, and MRSEC Grant No. 0820521.

  20. Innovative Powder Processing of Oxide Dispersion Strengthened ODS Ferritic Stainless Steels

    SciTech Connect

    Rieken, Joel; Anderson, Iver; Kramer, Matthew

    2011-04-01

    An innovative gas atomization reaction synthesis technique was employed as a viable method to dramatically lower the processing cost for precursor oxide dispersion forming ferritic stainless steel powders (i.e., Fe-Cr-(Hf,Ti)-Y). During this rapid solidification process the atomized powders were enveloped by a nano-metric Cr-enriched metastable oxide film. Elevated temperature heat treatment was used to dissociate this metastable oxide phase through oxygen exchange reactions with Y-(Hf,Ti) enriched intermetallic compound precipitates. These solid state reactions resulted in the formation of highly stable nano-metric mixed oxide dispersoids (i.e., Y-Ti-O or Y-Hf-O) throughout the alloy microstructure. Subsequent high temperature (1200 C) heat treatments were used to elucidate the thermal stability of each nano-metric oxide dispersoid phase. Transmission electron microscopy coupled with X-ray diffraction was used to evaluate phase evolution within the alloy microstructure.

  1. Effects of Partial Phase Transformation on Characteristics of 9Cr Nanostructured Ferritic Alloy

    SciTech Connect

    Ji Hyun, Yoon; Byun, Thak Sang; Hoelzer, David T

    2014-01-01

    The core structures of future nuclear systems require tolerance to extreme irradiation, and some critical components, for example, the fuel cladding in Sodium-cooled Fast Reactors (SFRs), have to maintain mechanical integrity to very high doses of 200 -400 dpa at high temperatures up to 700 degrees C. The high Cr nanostructured ferritic alloys (NFAs) are under intense research worldwide as a candidate core material. Although the NFAs have some admirable characteristics for high-temperature applications, their crack sensitivity is very high at high temperatures. The fracture toughness of high strength NFAs is unacceptably low above 300 degrees C. The objective of this study is to develop processes and microstructures with improved high temperature fracture toughness and ductility. To optimize the afterextrusion heat treatment condition, both the computational simulation technique on phase equilibrium and the basic microstructural and mechanical characterization have been carried out. 9 Cr-NFA was produced by the mechanical alloying of pre-alloyed Fe-9Cr base metallic powder and yttria particles, and subsequent extrusion. The post-extrusion heat-treatments of various conditions were applied to the asextruded NFA. The tensile and fracture toughness tests were conducted for as-extruded and heat-treated samples at up to 700 degrees C. Fracture toughness of the NFA has increased by more than 40% at every testing temperature after heat-treatment in the inter-critical temperature range. The increment of fracture toughness of the NFA after post-extrusion heat-treatment is attributed to the increased strength at below 500 degrees C, and an increased ductility at 700 degrees C.

  2. Evaluation of Microstructure and Mechanical Properties of Nano-Y2O3-Dispersed Ferritic Alloy Synthesized by Mechanical Alloying and Consolidated by High-Pressure Sintering

    NASA Astrophysics Data System (ADS)

    Karak, Swapan Kumar; Dutta Majumdar, J.; Witczak, Zbigniew; Lojkowski, Witold; Ciupiński, Łukasz; Kurzydłowski, K. J.; Manna, Indranil

    2013-06-01

    In this study, an attempt has been made to synthesize 1.0 wt pct nano-Y2O3-dispersed ferritic alloys with nominal compositions: 83.0 Fe-13.5 Cr-2.0 Al-0.5 Ti (alloy A), 79.0 Fe-17.5 Cr-2.0 Al-0.5 Ti (alloy B), 75.0 Fe-21.5 Cr-2.0 Al-0.5 Ti (alloy C), and 71.0 Fe-25.5 Cr-2.0 Al-0.5 Ti (alloy D) steels (all in wt pct) by solid-state mechanical alloying route and consolidation the milled powder by high-pressure sintering at 873 K, 1073 K, and 1273 K (600°C, 800°C, and 1000°C) using 8 GPa uniaxial pressure for 3 minutes. Subsequently, an extensive effort has been undertaken to characterize the microstructural and phase evolution by X-ray diffraction, scanning and transmission electron microscopy, and energy dispersive spectroscopy. Mechanical properties including hardness, compressive strength, Young's modulus, and fracture toughness were determined using micro/nano-indentation unit and universal testing machine. The present ferritic alloys record extraordinary levels of compressive strength (from 1150 to 2550 MPa), Young's modulus (from 200 to 240 GPa), indentation fracture toughness (from 3.6 to 15.4 MPa√m), and hardness (from13.5 to 18.5 GPa) and measure up to 1.5 through 2 times greater strength but with a lower density (~7.4 Mg/m3) than other oxide dispersion-strengthened ferritic steels (<1200 MPa) or tungsten-based alloys (<2200 MPa). Besides superior mechanical strength, the novelty of these alloys lies in the unique microstructure comprising uniform distribution of either nanometric (~10 nm) oxide (Y2Ti2O7/Y2TiO5 or un-reacted Y2O3) or intermetallic (Fe11TiY and Al9.22Cr2.78Y) particles' ferritic matrix useful for grain boundary pinning and creep resistance.

  3. Some observations of the influence of δ-ferrite content on the hardness, galling resistance, and fracture toughness of selected commercially available iron-based hardfacing alloys

    NASA Astrophysics Data System (ADS)

    Cockeram, B. V.

    2002-11-01

    Iron-based weld hardfacing deposits are used to provide a wear-resistant surface for a structural base material. Iron-based hardfacing alloys that are resistant to corrosion in oxygenated aqueous environments contain high levels of chromium and carbon, which results in a dendritic microstructure with a high volume fraction of interdendrite carbides which provide the needed wear resistance. The ferrite content of the dendrites depends on the nickel content and base composition of the iron-based hardfacing alloy. The amount of ferrite in the dendrites is shown to have a significant influence on the hardness and galling wear resistance, as determined using ASTM G98 methods. Fracture-toughness ( K IC) testing in accordance with ASTM E399 methods was used to quantify the damage tolerance of various iron-based hardfacing alloys. Fractographic and microstructure examinations were used to determine the influence of microstructure on the wear resistance and fracture toughness of the iron-based hardfacing alloys. A crack-bridging toughening model was shown to describe the influence of ferrite content on the fracture toughness. A higher ferrite content in the dendrites of an iron-based hardfacing alloy reduces the tendency for plastic stretching and necking of the dendrites, which results in improved wear resistance, high hardness, and lower fracture-toughness values. A NOREM 02 hardfacing alloy has the most-optimum ferrite content, which results in the most-desired balance of galling resistance and high K IC values.

  4. Effect of friction stir welding and post-weld heat treatment on a nanostructured ferritic alloy

    SciTech Connect

    Mazumder, Baishakhi; Yu, Xinghua; Edmondson, Philip D.; Parish, Chad M.; Miller, Michael K; Meyer, H. M.; Feng, Zhili

    2015-12-08

    Nanostructured ferritic alloys (NFAs) are new generation materials for use in high temperature energy systems, such as nuclear fission or fusion reactors. However, joining these materials is a concern, as their unique microstructure is destroyed by traditional liquid-state welding methods. The microstructural evolution of a friction stir welded 14YWT NFA was investigated by atom probe tomography, before and after a post-weld heat treatment (PWHT) at 1123K. The particle size, number density, elemental composition, and morphology of the titanium-yttrium-oxygenenriched nanoclusters (NCs) in the stir and thermally-affected zones were studied and compared with the base metal. No statistical difference in the size of the NCs was observed in any of these conditions. After the PWHT, increases in the number density and the oxygen enrichment in the NCs were observed. Therefore, these new results provide additional supporting evidence that friction stir welding appears to be a viable joining technique for NFAs, as the microstructural parameters of the NCs are not strongly affected, in contrast to traditional welding techniques.

  5. Effect of friction stir welding and post-weld heat treatment on a nanostructured ferritic alloy

    DOE PAGES

    Mazumder, Baishakhi; Yu, Xinghua; Edmondson, Philip D.; ...

    2015-12-08

    Nanostructured ferritic alloys (NFAs) are new generation materials for use in high temperature energy systems, such as nuclear fission or fusion reactors. However, joining these materials is a concern, as their unique microstructure is destroyed by traditional liquid-state welding methods. The microstructural evolution of a friction stir welded 14YWT NFA was investigated by atom probe tomography, before and after a post-weld heat treatment (PWHT) at 1123K. The particle size, number density, elemental composition, and morphology of the titanium-yttrium-oxygenenriched nanoclusters (NCs) in the stir and thermally-affected zones were studied and compared with the base metal. No statistical difference in the sizemore » of the NCs was observed in any of these conditions. After the PWHT, increases in the number density and the oxygen enrichment in the NCs were observed. Therefore, these new results provide additional supporting evidence that friction stir welding appears to be a viable joining technique for NFAs, as the microstructural parameters of the NCs are not strongly affected, in contrast to traditional welding techniques.« less

  6. Response of nanostructured ferritic alloys to high-dose heavy ion irradiation

    SciTech Connect

    Parish, Chad M.; White, Ryan M.; LeBeau, James M.; Miller, Michael K.

    2014-02-01

    A latest-generation aberration-corrected scanning/transmission electron microscope (STEM) is used to study heavy-ion-irradiated nanostructured ferritic alloys (NFAs). Results are presented for STEM X-ray mapping of NFA 14YWT irradiated with 10 MeV Pt to 16 or 160 dpa at -100°C and 750°C, as well as pre-irradiation reference material. Irradiation at -100°C results in ballistic destruction of the beneficial microstructural features present in the pre-irradiated reference material, such as Ti-Y-O nanoclusters (NCs) and grain boundary (GB) segregation. Irradiation at 750°C retains these beneficial features, but indicates some coarsening of the NCs, diffusion of Al to the NCs, and a reduction of the Cr-W GB segregation (or solute excess) content. Ion irradiation combined with the latest-generation STEM hardware allows for rapid screening of fusion candidate materials and improved understanding of irradiation-induced microstructural changes in NFAs.

  7. Effect of friction stir welding and post-weld heat treatment on a nanostructured ferritic alloy

    NASA Astrophysics Data System (ADS)

    Mazumder, B.; Yu, X.; Edmondson, P. D.; Parish, C. M.; Miller, M. K.; Meyer, H. M.; Feng, Z.

    2016-02-01

    Nanostructured ferritic alloys (NFAs) are new generation materials for use in high temperature energy systems, such as nuclear fission or fusion reactors. However, joining these materials is a concern, as their unique microstructure is destroyed by traditional liquid-state welding methods. The microstructural evolution of a friction stir welded 14YWT NFA was investigated by atom probe tomography, before and after a post-weld heat treatment (PWHT) at 1123K. The particle size, number density, elemental composition, and morphology of the titanium-yttrium-oxygen-enriched nanoclusters (NCs) in the stir and thermally-affected zones were studied and compared with the base metal. No statistical difference in the size of the NCs was observed in any of these conditions. After the PWHT, increases in the number density and the oxygen enrichment in the NCs were observed. Therefore, these new results provide additional supporting evidence that friction stir welding appears to be a viable joining technique for NFAs, as the microstructural parameters of the NCs are not strongly affected, in contrast to traditional welding techniques.

  8. Tensile deformation and fracture properties of a 14YWT nanostructured ferritic alloy

    SciTech Connect

    Alam, M. Ershadul; Pal, Soupitak; Fields, Kirk; Maloy, S. A.; Hoelzer, David T.; Odette, George R.

    2016-08-13

    Here, a new larger heat of a 14YWT nanostructured ferritic alloy (NFA), FCRD NFA-1, was synthesized by ball milling FeO and argon atomized Fe-14Cr-3W-0.4Ti-0.2Y (wt%) powders, followed by hot extrusion, annealing and cross rolling to produce an ≈10 mm-thick plate. NFA-1 contains a bimodal size distribution of pancake-shaped, mostly very fine scale, grains. The as-processed plate also contains a large population of microcracks running parallel to its broad surfaces. The small grains and large concentration of Y–Ti–O nano-oxides (NOs) result in high strength up to 800 °C. The uniform and total elongations range from ≈1–8%, and ≈10–24%, respectively. The strength decreases more rapidly above ≈400 °C and deformation transitions to largely viscoplastic creep by ≈600 °C. While the local fracture mechanism is generally ductile-dimple microvoid nucleation, growth and coalescence, perhaps the most notable feature of tensile deformation behavior of NFA-1 is the occurrence of periodic delamination, manifested as fissures on the fracture surfaces.

  9. Development of rapidly quenched brazing foils to join tungsten alloys with ferritic steel

    NASA Astrophysics Data System (ADS)

    Kalin, B. A.; Fedotov, V. T.; Sevrjukov, O. N.; Moeslang, A.; Rohde, M.

    2004-08-01

    Results on rapidly solidified filler metals for tungsten brazing are presented. A rapidly quenched foil-type filler metal based on Ni bal-15Cr-4Mo-4Fe-(0.5-1.0)V-7.5Si-1.5B was developed to braze tungsten to ferritic/martensitic Crl3Mo2NbVB steel (FS) for helium gas cooled divertors and plasma facing components. Polycrystalline W-2CeO 2 and monocrystalline pure tungsten were brazed to the steel under vacuum at 1150 °C, using a 0.5 mm thick foil spacer made of a 50Fe-50Ni alloy. As a result of thermocycling tests (100 cycles between 700 °C/20 min and air-water cooling/3-5 min) on brazed joints, tungsten powder metallurgically processed W-2CeO 2 failed due to residual stresses, whereas the brazed joint with zone-melted monocrystalline tungsten withstood the thermocycling tests.

  10. Evaluation of magnetic behaviour and in vitro biocompatibility of ferritic PM2000 alloy.

    PubMed

    Flores, M S; Ciapetti, G; González-Carrasco, J L; Montealegre, M A; Multigner, M; Pagani, S; Rivero, G

    2004-05-01

    PM2000 is a ferritic alloy obtained by powder metallurgy and is being investigated for potential applications as a biomaterial. This work aimed to assess the biological compatibility and to determine the influence of the processing route and further recrystallisation treatment on the magnetic behaviour. The magnetic behaviour has been analysed as a function of the hysteresis loop obtained by using an inductive method. The biocompatibility has been tested using human osteoblast-like cells seeded onto discs of PM2000. The ability of cells, on its surface, to attach, grow, and produce alkaline phosphatase (ALP) was determined. It is shown that PM2000 is a soft magnetic material irrespective of its material condition, its remanent magnetisation being very low (up to about 3% for the recrystallised swaged material). Fields close to 200 Oe are required to saturate the material. The saturation magnetisation is about 135 emu g(-1). In vitro tests indicate that cells are able to attach and grow onto its surface, and produce ALP, a specific marker of cells with bone-forming activity. In this respect, PM2000 holds promise as a suitable substrate for bone integration. These properties could make PM2000 a useful candidate for the preparation of medical devices where biocompatible and soft magnetic materials are sought. Applications for dental magnetic attachments could be envisaged.

  11. Tensile deformation and fracture properties of a 14YWT nanostructured ferritic alloy

    DOE PAGES

    Alam, M. Ershadul; Pal, Soupitak; Fields, Kirk; ...

    2016-08-13

    Here, a new larger heat of a 14YWT nanostructured ferritic alloy (NFA), FCRD NFA-1, was synthesized by ball milling FeO and argon atomized Fe-14Cr-3W-0.4Ti-0.2Y (wt%) powders, followed by hot extrusion, annealing and cross rolling to produce an ≈10 mm-thick plate. NFA-1 contains a bimodal size distribution of pancake-shaped, mostly very fine scale, grains. The as-processed plate also contains a large population of microcracks running parallel to its broad surfaces. The small grains and large concentration of Y–Ti–O nano-oxides (NOs) result in high strength up to 800 °C. The uniform and total elongations range from ≈1–8%, and ≈10–24%, respectively. The strengthmore » decreases more rapidly above ≈400 °C and deformation transitions to largely viscoplastic creep by ≈600 °C. While the local fracture mechanism is generally ductile-dimple microvoid nucleation, growth and coalescence, perhaps the most notable feature of tensile deformation behavior of NFA-1 is the occurrence of periodic delamination, manifested as fissures on the fracture surfaces.« less

  12. Tensile deformation and fracture properties of a 14YWT nanostructured ferritic alloy

    SciTech Connect

    Alam, M. Ershadul; Pal, Soupitak; Fields, Kirk; Maloy, S. A.; Hoelzer, David T.; Odette, George R.

    2016-08-13

    Here, a new larger heat of a 14YWT nanostructured ferritic alloy (NFA), FCRD NFA-1, was synthesized by ball milling FeO and argon atomized Fe-14Cr-3W-0.4Ti-0.2Y (wt%) powders, followed by hot extrusion, annealing and cross rolling to produce an ≈10 mm-thick plate. NFA-1 contains a bimodal size distribution of pancake-shaped, mostly very fine scale, grains. The as-processed plate also contains a large population of microcracks running parallel to its broad surfaces. The small grains and large concentration of Y–Ti–O nano-oxides (NOs) result in high strength up to 800 °C. The uniform and total elongations range from ≈1–8%, and ≈10–24%, respectively. The strength decreases more rapidly above ≈400 °C and deformation transitions to largely viscoplastic creep by ≈600 °C. While the local fracture mechanism is generally ductile-dimple microvoid nucleation, growth and coalescence, perhaps the most notable feature of tensile deformation behavior of NFA-1 is the occurrence of periodic delamination, manifested as fissures on the fracture surfaces.

  13. The comparison of microstructures and mechanical properties between 14Cr-Al and 14Cr-Ti ferritic ODS alloys

    SciTech Connect

    Zhang, Guangming; Zhou, Zhangjian; Mo, Kun; Miao, Yinbin; Li, Shaofu; Liu, Xiang; Wang, Man; Park, Jun -Sang; Almer, Jonathan; Stubbins, James F.

    2016-03-03

    In this study, two kinds of 14Cr ODS alloys (14Cr-Al and 14Cr-Ti) were investigated to reveal the different effects between Al and Ti on the microstructures and mechanical properties of 14Cr ferritic ODS alloys. The microstructure information such as grains, minor phases of these two alloys has been investigated by high-energy X-ray diffraction and transmission electron microscopy (TEM). The in situ synchrotron X-ray diffraction tensile test was applied to investigate the mechanical properties of these two alloys. The lattice strains of different phases through the entire tensile deformation process in these two alloys were analyzed to calculate their elastic stresses. From the comparison of elastic stress, the strengthening capability of Y2Ti2O7 is better than TiN in 14Cr-Ti, and the strengthening capability of YAH is much better than YAM and AlN in 14Cr-Al ODS. The dislocation densities of 14Cr-Ti and 14Cr-Al ODS alloys during tensile deformation were also examined by modified Williamson-Hall analyses of peak broadening, respectively. In conclusion, the different increasing speed of dislocation density with plastic deformation reveals the better strengthening effect of Y-Ti-O particles in 14Cr-Ti ODS than that of Y-Al-O particles in 14Cr-Al ODS alloy.

  14. The comparison of microstructures and mechanical properties between 14Cr-Al and 14Cr-Ti ferritic ODS alloys

    DOE PAGES

    Zhang, Guangming; Zhou, Zhangjian; Mo, Kun; ...

    2016-03-03

    In this study, two kinds of 14Cr ODS alloys (14Cr-Al and 14Cr-Ti) were investigated to reveal the different effects between Al and Ti on the microstructures and mechanical properties of 14Cr ferritic ODS alloys. The microstructure information such as grains, minor phases of these two alloys has been investigated by high-energy X-ray diffraction and transmission electron microscopy (TEM). The in situ synchrotron X-ray diffraction tensile test was applied to investigate the mechanical properties of these two alloys. The lattice strains of different phases through the entire tensile deformation process in these two alloys were analyzed to calculate their elastic stresses.more » From the comparison of elastic stress, the strengthening capability of Y2Ti2O7 is better than TiN in 14Cr-Ti, and the strengthening capability of YAH is much better than YAM and AlN in 14Cr-Al ODS. The dislocation densities of 14Cr-Ti and 14Cr-Al ODS alloys during tensile deformation were also examined by modified Williamson-Hall analyses of peak broadening, respectively. In conclusion, the different increasing speed of dislocation density with plastic deformation reveals the better strengthening effect of Y-Ti-O particles in 14Cr-Ti ODS than that of Y-Al-O particles in 14Cr-Al ODS alloy.« less

  15. The comparison of microstructures and mechanical properties between 14Cr-Al and 14 Cr-Ti ferritic ODS alloys

    DOE PAGES

    Zhang, Guangming; Zhou, Zhangjian; Mo, Kun; ...

    2016-05-15

    In this study, two kinds of 14Cr ODS alloys (14Cr-Al and 14Cr-Ti) were investigated to reveal the different effects between Al and Ti on the microstructures and mechanical properties of 14Cr ferritic ODS alloys. The microstructure information such as grains, minor phases of these two alloys has been investigated by high-energy X-ray diffraction and transmission electron microscopy (TEM). The in situ synchrotron X-ray diffraction tensile test was applied to investigate the mechanical properties of these two alloys. The lattice strains of different phases through the entire tensile deformation process in these two alloys were analyzed to calculate their elastic stresses.more » From the comparison of elastic stress, the strengthening capability of Y2Ti2O7 is better than TiN in 14Cr-Ti, and the strengthening capability of YAH is much better than YAM and AlN in 14Cr-Al ODS. The dislocation densities of 14Cr-Ti and 14Cr-Al ODS alloys during tensile deformation were also examined by modified Williamson-Hall analyses of peak broadening, respectively. The different increasing speed of dislocation density with plastic deformation reveals the better strengthening effect of Y-Ti-O particles in 14Cr-Ti ODS than that of Y-Al-O particles in 14Cr-Al ODS alloy.« less

  16. Effects of alloying elements and heat treatments on mechanical properties of Korean reduced-activation ferritic-martensitic steel

    NASA Astrophysics Data System (ADS)

    Chun, Y. B.; Kang, S. H.; Noh, S.; Kim, T. K.; Lee, D. W.; Cho, S.; Jeong, Y. H.

    2014-12-01

    As part of an alloy development program for Korean reduced-activation ferritic-martensitic (RAFM) steel, a total of 37 program alloys were designed and their mechanical properties were evaluated with special attention being paid to the effects of alloying elements and heat treatments. A reduction of the normalizing temperature from 1050 °C to 980 °C was found to have a positive effect on the impact resistance, resulting in a decrease in ductile-brittle transition-temperature (DBTT) of the program alloys by an average of 30 °C. The yield strength and creep rupture time are affected strongly by the tempering time at 760 °C but at the expense of ductility. Regarding the effects of the alloying elements, the addition of trace amounts of Zr enhances both the creep and impact resistance: the lowest DBTT was observed for the alloys containing 0.005 wt.% Zr, whereas the addition of 0.01 wt.% Zr extends the creep rupture-time under an accelerated condition. The enhanced impact resistance owing to the normalizing at lower temperature is attributed to a more refined grain structure, which provides more barriers to the propagation of cleavage cracks. Solution softening by Zr addition is suggested as a possible mechanism for enhanced resistance to both impact and creep of the program alloys.

  17. Formation of nano-size oxide particles and δ-ferrite at elevated temperature in 9Cr-ODS steel

    NASA Astrophysics Data System (ADS)

    Kim, Sawoong; Ohtsuka, Satoshi; Kaito, Takeji; Yamashita, Shinichiro; Inoue, Masaki; Asayama, Tai; Shobu, Takahisa

    2011-10-01

    Excellent high-temperature strength and resistance to radiation damage of 9Cr Oxide Dispersion Strengthened (9Cr-ODS) martensitic steel have been realized by nano-size Y-Ti-O complex oxide particles dispersed in the matrix and a dual phase structure consisting of α'-martensite and δ-ferrite. These are produced by mechanically alloying Fe-Cr-Ti powders with Y 2O 3 followed by a hot-consolidation process. Therefore, the hot-consolidation process is the issue to be clarified for the formation of nano-size oxide particle and δ-ferrite. The temperature dependence of the formation and development of nano-size oxide particles and δ-ferrite using mechanically alloyed 9Cr-ODS raw powder were investigated applying X-ray Diffraction and Small Angle X-ray Scattering measurement at SPring-8 and by Electron Probe Micro Analysis. In situ heating measurement techniques with XRD and SAXS enabled real-time observation of phase transformations and allowed correlation between formation of nano-size oxide particle and δ-ferrite.

  18. Further Charpy impact test results of low activation ferritic alloys, irradiated at 430{degrees}C to 67 dpa

    SciTech Connect

    Schubert, L.E.; Hamilton, M.L.; Gelles, D.S.

    1997-04-01

    Miniature CVN specimens of four ferritic alloys, GA3X, F82H, GA4X and HT9, have been impact tested following irradiation at 430{degrees}C to 67 dpa. Comparison of the results with those of the previously tested lower dose irradiation condition indicates that the GA3X and F82H alloys, two primary candidate low activation alloys, exhibit virtually identical behavior following irradiation at 430{degrees}C to {approximately}67 dpa and at 370{degrees}C to {approximately}15 dpa. Very little shift is observed in either DBTT or USE relative to the unirradiated condition. The shifts in DBTT and USE observed in both GA4X and HT9 were smaller after irradiation at 430{degrees}C to {approximately}67 dpa than after irradiation at 370{degrees}C to {approximately}15 dpa.

  19. A review of advantages of high-efficiency X-ray spectrum imaging for analysis of nanostructured ferritic alloys

    DOE PAGES

    Parish, Chad M.; Miller, Michael K.

    2014-12-09

    Nanostructured ferritic alloys (NFAs) exhibit complex microstructures consisting of 100-500 nm ferrite grains, grain boundary solute enrichment, and multiple populations of precipitates and nanoclusters (NCs). Understanding these materials' excellent creep and radiation-tolerance properties requires a combination of multiple atomic-scale experimental techniques. Recent advances in scanning transmission electron microscopy (STEM) hardware and data analysis methods have the potential to revolutionize nanometer to micrometer scale materials analysis. The application of these methods is applied to NFAs as a test case and is compared to both conventional STEM methods as well as complementary methods such as scanning electron microscopy and atom probe tomography.more » In this paper, we review past results and present new results illustrating the effectiveness of latest-generation STEM instrumentation and data analysis.« less

  20. A review of advantages of high-efficiency X-ray spectrum imaging for analysis of nanostructured ferritic alloys

    SciTech Connect

    Parish, Chad M.; Miller, Michael K.

    2014-12-09

    Nanostructured ferritic alloys (NFAs) exhibit complex microstructures consisting of 100-500 nm ferrite grains, grain boundary solute enrichment, and multiple populations of precipitates and nanoclusters (NCs). Understanding these materials' excellent creep and radiation-tolerance properties requires a combination of multiple atomic-scale experimental techniques. Recent advances in scanning transmission electron microscopy (STEM) hardware and data analysis methods have the potential to revolutionize nanometer to micrometer scale materials analysis. The application of these methods is applied to NFAs as a test case and is compared to both conventional STEM methods as well as complementary methods such as scanning electron microscopy and atom probe tomography. In this paper, we review past results and present new results illustrating the effectiveness of latest-generation STEM instrumentation and data analysis.

  1. A review of advantages of high-efficiency X-ray spectrum imaging for analysis of nanostructured ferritic alloys

    NASA Astrophysics Data System (ADS)

    Parish, Chad M.; Miller, Michael K.

    2015-07-01

    Nanostructured ferritic alloys (NFAs) exhibit complex microstructures consisting of 100-500 nm ferrite grains, grain boundary solute enrichment, and multiple populations of precipitates and nanoclusters (NCs). Understanding these materials' excellent creep and radiation-tolerance properties requires a combination of multiple atomic-scale experimental techniques. Recent advances in scanning transmission electron microscopy (STEM) hardware and data analysis methods have the potential to revolutionize nanometer-to micrometer-scale materials analysis. Modern high-brightness, high-X-ray collection STEM instruments are capable of enabling advanced experiments, such as simultaneous energy dispersive X-ray spectroscopy and electron energy loss spectroscopy spectrum imaging at nm to sub-nm resolution, that are now well-established for the study of nuclear materials. In this paper, we review past results and present new results illustrating the effectiveness of latest-generation STEM instrumentation and data analysis.

  2. Negative-Electrode Catalysts for Fe/Cr Redox Cells

    NASA Technical Reports Server (NTRS)

    Gahn, R. F.; Hagedorn, N.

    1987-01-01

    Electrodes perform more consistently and less expensive. Surfaces catalyzed by bismuth and bismuth/lead developed for application on chromium electrode in iron/chromium redox electrochemical energy storage system. NASA Fe/Cr storage system incorporates two soluble electrodes consisting of acidified solutions of iron chloride (FeC13 and FeC12) and chromium chloride (CrC13 and CrC12) oxidized and reduced in power-conversion unit to store and produce electricity. Electrolytes circulated with pumps and stored in external tanks.

  3. Phase composition and hardening of steels of the Fe-Cr-Ni-Co-Mo system with martensite-austenite structure

    NASA Astrophysics Data System (ADS)

    Tarasenko, L. V.; Shal'kevich, A. B.

    2007-03-01

    The phase composition and mechanical properties of maraging steels of the Fe-Cr-Ni-Co-Mo system are studied as a function of the alloying and of the temperatures of quenching and aging. The intermetallic phases strengthening martensite in different aging stages are determined. The degree of the hardening and the variation of the impact toughness at cryogenic temperatures are compared for steels with different structures (martensite and martensite-austenite) in the stages of maximum hardening and overaging. The effect of retained and reverted austenite on the resistance to crack propagation under impact loading is determined for steels with martensite of a different nature and amount of hardening phases.

  4. Neutron irradiation effects in Fe and Fe-Cr at 300 °C

    SciTech Connect

    Chen, Wei-Ying; Miao, Yinbin; Gan, Jian; Okuniewski, Maria A.; Maloy, Stuart A.; Stubbins, James F.

    2016-06-01

    Fe and Fe-Cr (Cr = 10–16 at.%) specimens were neutron-irradiated at 300 °C to 0.01, 0.1 and 1 dpa. The TEM observations indicated that the Cr significantly reduced the mobility of dislocation loops and suppressed vacancy clustering, leading to distinct damage microstructures between Fe and Fe-Cr. Irradiation-induced dislocation loops in Fe were heterogeneously observed in the vicinity of grown-in dislocations, whereas the loop distribution observed in Fe-Cr is much more uniform. Voids were observed in the irradiated Fe samples, but not in irradiated Fe-Cr samples. Increasing Cr content in Fe-Cr results in a higher density, and a smaller size of irradiation-induced dislocation loops. Orowan mechanism was used to correlate the observed microstructure and hardening, which showed that the hardening in Fe-Cr can be attributed to the formation of dislocation loops and α' precipitates.

  5. Interlayer coupling in Fe/Cr/Gd multilayer structures

    SciTech Connect

    Drovosekov, A. B. Kreines, N. M.; Savitsky, A. O.; Kravtsov, E. A.; Blagodatkov, D. V.; Ryabukhina, M. V.; Milyaev, M. A.; Ustinov, V. V.; Pashaev, E. M.; Subbotin, I. A.; Prutskov, G. V.

    2015-06-15

    The effect of the chromium layer thickness on the magnetic state of an [Fe/Cr/Gd/Cr]{sub n} multilayer structure is studied. A series of Fe/Cr/Gd structures with Cr spacer thicknesses of 4–30 Å is studied by SQUID magnetometry and ferromagnetic resonance in the temperature range 4.2–300 K. The obtained experimental results are described in terms of an effective field model, which takes into account a biquadratic contribution to the interlayer coupling energy and a nonuniform magnetization distribution inside the gadolinium layer (which was detected earlier). Depending on the magnetic field and temperature, the following types of magnetic ordering are identified at various chromium layer thicknesses: ferromagnetic, antiferromagnetic, and canted ordering. A comparison of the experimental and calculated curves allowed us to determine the dependence of the bilinear (J{sub 1}) and biquadratic (J{sub 2}) exchange constants on chromium layer thickness t{sub Cr}. Weak oscillations at a period of about 18 Å are detected in the J{sub 1}(t{sub Cr}) dependence in the range 8–30 Å. The interlayer coupling oscillations in the system under study are assumed to be related to the RKKY exchange interaction mechanism via the conduction electrons of Cr.

  6. The Kinetics of Dislocation Loop Formation in Ferritic Alloys Through the Aggregation of Irradiation Induced Defects

    NASA Astrophysics Data System (ADS)

    Kohnert, Aaron Anthony

    The mechanical properties of materials are often degraded over time by exposure to irradiation environments, a phenomenon that has hindered the development of multiple nuclear reactor design concepts. Such property changes are the result of microstructural changes induced by the collision of high energy particles with the atoms in a material. The lattice defects generated in these recoil events migrate and interact to form extended damage structures. This study has used theoretical models based on the mean field chemical reaction rate theory to analyze the aggregation of isolated lattice defects into larger microstructural features that are responsible for long term property changes, focusing on the development of black dot damage in ferritic iron based alloys. The purpose of such endeavors is two-fold. Primarily, such models explain and quantify the processes through which these microstructures form. Additionally, models provide insight into the behavior and properties of the point defects and defect clusters which drive general microstructural evolution processes. The modeling effort presented in this work has focused on physical fidelity, drawing from a variety of sources of information to characterize the unobservable defect generation and agglomeration processes that give rise to the observable features reported in experimental data. As such, the models are based not solely on isolated point defect creation, as is the case with many older rate theory approaches, but instead on realistic estimates of the defect cluster population produced in high energy cascade damage events. Experimental assessments of the microstructural changes evident in transmission electron microscopy studies provide a means to measure the efficacy of the kinetic models. Using common assumptions of the mobility of defect clusters generated in cascade damage conditions, an unphysically high density of damage features develops at the temperatures of interest with a temperature dependence

  7. Continuous and discontinuous precipitation in Fe-1 at.%Cr-1 at.%Mo alloy upon nitriding; crystal structure and composition of ternary nitrides

    NASA Astrophysics Data System (ADS)

    Steiner, Tobias; Ramudu Meka, Sai; Rheingans, Bastian; Bischoff, Ewald; Waldenmaier, Thomas; Yeli, Guma; Martin, Tomas L.; Bagot, Paul A. J.; Moody, Michael P.; Mittemeijer, Eric J.

    2016-05-01

    The internal nitriding response of a ternary Fe-1 at.%Cr-1 at.%Mo alloy, which serves as a model alloy for many CrMo-based steels, was investigated. The nitrides developing upon nitriding were characterised by X-ray diffraction, scanning electron microscopy, electron probe microanalysis, transmission electron microscopy and atom probe tomography. The developed nitrides were shown to be (metastable) ternary mixed nitrides, which exhibit complex morphological, compositional and structural transformations as a function of nitriding time. Analogous to nitrided binary Fe-Cr and Fe-Mo alloys, in ternary Fe-Cr-Mo alloys initially continuous precipitation of fine, coherent, cubic, NaCl-type nitride platelets, here with the composition (Cr½,Mo½)N¾, occurs, with the broad faces of the platelets parallel to the {1 0 0}α-Fe lattice planes. These nitrides undergo a discontinuous precipitation reaction upon prolonged nitriding leading to the development of lamellae of a novel, hexagonal CrMoN2 nitride along {1 1 0}α-Fe lattice planes, and of spherical cubic, NaCl-type (Cr,Mo)Nx nitride particles within the ferrite lamellae. The observed structural and compositional changes of the ternary nitrides have been attributed to the thermodynamic and kinetic constraints for the internal precipitation of (misfitting) nitrides in the ferrite matrix.

  8. Environmentally assisted cracking of two-phase Fe-Mn-Al alloys in NaCl solution

    NASA Astrophysics Data System (ADS)

    Shih, S.-T.; Tsu, I.-F.; Perng, T.-P.

    1993-02-01

    Three two-phase Fe-Mn-Al alloys with nominal compositions, Fe-24Mn-9Al, Fe-27Mn-9Al-3Cr,. and Fe-27Mn-9Al-6Cr, were prepared in the solution-treated and cold-rolled conditions. The fractions of ferrite in the solution-treated condition were controlled at 46 to 60 pct, mainly by adjusting the carbon content and the relative amounts of Mn and Al. The ferrite fractions were reduced to 30 to 37 pct after 75 pct deformation by cold-rolling. Specimens were tensile tested at open circuit in aerated 3.5 pct NaCl solution at slow strain rates ranging from 4 × 10-7 to 4 × 10-5 s-1 at room temperature. All of the alloys were quite susceptible to environmentally assisted cracking (EAC). The deformed specimens showed less susceptibility, presumably because the plasticity was already too limited. The EAC appeared to occur at or after the onset of plastic deformation. In this alloy system, the ferritic phase was less resistant to EAC than the austenitic phase, in contrast to the Fe-Cr-Ni stainless steels. The crack propagated preferentially through the ferrite grains or along the ferrite/austenite grain boundaries. The addition of up to 6 pct Cr did not improve the EAC resistance.

  9. Infrared spectra of giant magnetoresistance Fe/Cr/Fe trilayers

    SciTech Connect

    Uran, S.; Grimsditch, M.; Fullerton, E.E.; Bader, S.D.

    1998-02-01

    Magnetic-field-induced changes in infrared transmission and reflection from Fe/Cr/Fe trilayers are reported. Changes as large as {approx}1{percent} (compared with 4{endash}5{percent} changes in resistivity) are observed around 2000cm{sup {minus}1}, and the magnitude of the effect decreases monotonically to zero at {approx}5000cm{sup {minus}1}. The field dependence mimics that of the resistivity, and saturates at the same field at which the magnetization of the two Fe layers align parallel to each other. A simple model, which estimates the frequency dependence of the resistivity and includes the frequency dependence of the skin depth, produces semiquantitative agreement with experiment. {copyright} {ital 1998} {ital The American Physical Society}

  10. Thermodynamics of the Fe-Cr-C system at 985 K

    NASA Astrophysics Data System (ADS)

    Wada, H.

    1985-08-01

    Carbon solubility and the composition of carbides in the Fe-Cr-C system up to 8.07 pct Cr were measured at 985 K by CH4/H2 gas equilibration. An iron-carbon binary alloy was included in the equilibration as a reference material. The chromium-carbon interaction in α-phase was analyzed by the central atoms model. The Wagner interaction coefficient was determined as ɛ {C/Cr} = -72 ± 2, a significantly higher negative value than in austenitic alloy. The activity coefficient of carbon in α-Fe was determined as log ϕ {C/o} = 3.617, which supports the values reported by Swartz and by Chipman. The carbide phase was analyzed as a regular solution of two component carbides, FeC x and CrC x . M7C3 carbide was present in the carbon activity range up to a c = 0.8, while M3C carbide was present at higher carbon activities. Partitioning of chromium between α and the carbide phases was measured. The standard Gibbs energies of formation of the two component carbides and the interaction energy parameters were determined for both M7C3 and M3C carbides.

  11. Phonon density of states in epitaxial Fe/Cr(001) superlattices

    SciTech Connect

    Ruckert, T.; Keune, W.; Sturhahn, W.; Hu, M. Y.; Sutter, J. P.; Toellner, T. S.; Alp, E. E.

    1999-10-21

    Incoherent nuclear resonant absorption of synchrotron radiation at the 14.413 keV nuclear resonance of {sup 57}Fe was employed to measure directly the Fe-projected (partial) photon density of states (DOS) in epitaxial [Fe(8.7ML)/Cr(8ML)]{sub 200} superlattices and alloy films MBE-grown on MgO(001). Isotopically depleted {sup 56}Fe was used which gives no resonance signal. 0.7 monolayers (ML) thick {sup 57}Fe-probe layer (1{angstrom}) of 95.5% enrichment were placed either at the {sup 56}Fe-on-Cr interfaces or at the center of the {sup 56}Fe layers, thus providing a nuclear resonance signal from different places in the films. In addition, the authors prepared an epitaxial film which contains only a 1{angstrom}-thick {sup 57}Fe submonolayer in Cr(001) and no {sup 56}Fe layers. Moreover, they prepared a 7000 {angstrom}-thick epitaxial {sup 57}Fe{sub 0.03}Cr{sub 0.97}(001) alloy film. The measurements were performed at 300 K with 2.3 meV energy resolution around 14.413 keV. The phonon DOS of the center site was found to be very similar to that of bulk bcc Fe. Compared to the center site, the DOS of the other samples show distinct differences. In particular, longitudinal vibrations of Fe atoms are suppressed at the Fe/Cr interfaces.

  12. Nano-sized precipitate stability and its controlling factors in a NiAl-strengthened ferritic alloy

    PubMed Central

    Sun, Zhiqian; Song, Gian; Ilavsky, Jan; Ghosh, Gautam; Liaw, Peter K.

    2015-01-01

    Coherent B2-ordered NiAl-type precipitates have been used to reinforce solid-solution body-centered-cubic iron for high-temperature application in fossil-energy power plants. In this study, we investigate the stability of nano-sized precipitates in a NiAl-strengthened ferritic alloy at 700–950 °C using ultra-small angle X-ray scattering and electron microscopies. Here we show that the coarsening kinetics of NiAl-type precipitates is in excellent agreement with the ripening model in multicomponent alloys. We further demonstrate that the interfacial energy between the matrix and NiAl-type precipitates is strongly dependent on differences in the matrix/precipitate compositions. Our results profile the ripening process in multicomponent alloys by illustrating controlling factors of interfacial energy, diffusivities, and element partitioning. The study provides guidelines to design and develop high-temperature alloys with stable microstructures for long-term service. PMID:26537060

  13. Nano-sized precipitate stability and its controlling factors in a NiAl-strengthened ferritic alloy.

    PubMed

    Sun, Zhiqian; Song, Gian; Ilavsky, Jan; Ghosh, Gautam; Liaw, Peter K

    2015-11-05

    Coherent B2-ordered NiAl-type precipitates have been used to reinforce solid-solution body-centered-cubic iron for high-temperature application in fossil-energy power plants. In this study, we investigate the stability of nano-sized precipitates in a NiAl-strengthened ferritic alloy at 700-950 °C using ultra-small angle X-ray scattering and electron microscopies. Here we show that the coarsening kinetics of NiAl-type precipitates is in excellent agreement with the ripening model in multicomponent alloys. We further demonstrate that the interfacial energy between the matrix and NiAl-type precipitates is strongly dependent on differences in the matrix/precipitate compositions. Our results profile the ripening process in multicomponent alloys by illustrating controlling factors of interfacial energy, diffusivities, and element partitioning. The study provides guidelines to design and develop high-temperature alloys with stable microstructures for long-term service.

  14. Nano-sized precipitate stability and its controlling factors in a NiAl-strengthened ferritic alloy

    SciTech Connect

    Sun, Zhiqian; Song, Gian; Ilavsky, Jan; Ghosh, Gautam; Liaw, Peter K.

    2015-11-05

    Coherent B2-ordered NiAl-type precipitates have been used to reinforce solid-solution bodycentered- cubic iron for high-temperature application in fossil-energy power plants. In this study, the stability of nano-sized precipitates in a NiAl-strengthened ferritic alloy was investigated at 700 - 950°C using ultra-small angle X-ray scattering and electron microscopies. Here we show that the coarsening kinetics of NiAl-type precipitates is in excellent agreement with the ripening model in multicomponent alloys. We further demonstrate that the interfacial energy between the matrix and NiAl-type precipitates is strongly dependent to differences in the matrix/precipitate compositions. The results profile the ripening process in multicomponent alloys by illustrating controlling factors (i.e., interfacial energy, diffusivities, and element partitioning). As a result, the study provides guidelines to design and develop high-temperature alloys with stable microstructures for long-term service.

  15. Nano-sized precipitate stability and its controlling factors in a NiAl-strengthened ferritic alloy

    DOE PAGES

    Sun, Zhiqian; Song, Gian; Ilavsky, Jan; ...

    2015-11-05

    Coherent B2-ordered NiAl-type precipitates have been used to reinforce solid-solution bodycentered- cubic iron for high-temperature application in fossil-energy power plants. In this study, the stability of nano-sized precipitates in a NiAl-strengthened ferritic alloy was investigated at 700 - 950°C using ultra-small angle X-ray scattering and electron microscopies. Here we show that the coarsening kinetics of NiAl-type precipitates is in excellent agreement with the ripening model in multicomponent alloys. We further demonstrate that the interfacial energy between the matrix and NiAl-type precipitates is strongly dependent to differences in the matrix/precipitate compositions. The results profile the ripening process in multicomponent alloys bymore » illustrating controlling factors (i.e., interfacial energy, diffusivities, and element partitioning). As a result, the study provides guidelines to design and develop high-temperature alloys with stable microstructures for long-term service.« less

  16. Development of Computational Tools for Predicting Thermal- and Radiation-Induced Solute Segregation at Grain Boundaries in Fe-based Alloys

    SciTech Connect

    Yang, Ying

    2016-09-30

    Radiation-induced segregation (RIS) has been frequently reported in structural materials such as austenitic, ferritic, and ferritic-martensitic stainless steels (SS) that have been widely used in light water reactors (LWRs). RIS has been linked to secondary degradation effects in SS including irradiation-induced stress corrosion cracking (IASCC). Earlier studies on thermal segregation in Fe-based alloys found that metalloids elements such as P, S, Si, Ge, Sn, etc., embrittle the materials when enrichment was observed at grain boundaries (GBs). RIS of Fe-Cr-Ni-based austenitic steels has been modeled in the U.S. 2015 fiscal year (FY2015), which identified the pre-enrichment due to thermal segregation can have an important role on the subsequent RIS. The goal of this work is to develop thermal segregation models for alloying elements in steels for future integration with RIS modeling.

  17. Use of double and triple-ion irradiation to study the influence of high levels of helium and hydrogen on void swelling of 8-12% Cr ferritic-martensitic steels

    NASA Astrophysics Data System (ADS)

    Kupriiyanova, Y. E.; Bryk, V. V.; Borodin, O. V.; Kalchenko, A. S.; Voyevodin, V. N.; Tolstolutskaya, G. D.; Garner, F. A.

    2016-01-01

    In accelerator-driven spallation (ADS) devices, some of the structural materials will be exposed to intense fluxes of very high energy protons and neutrons, producing not only displacement damage, but very high levels of helium and hydrogen. Unlike fission flux-spectra where most helium and hydrogen are generated by transmutation in nickel and only secondarily in iron or chromium, gas production in ADS flux-spectra are rather insensitive to alloy composition, such that Fe-Cr base ferritic alloys also generate very large gas levels. While ferritic alloys are known to swell less than austenitic alloys in fission spectra, there is a concern that high gas levels in fusion and especially ADS facilities may strongly accelerate void swelling in ferritic alloys. In this study of void swelling in response to helium and hydrogen generation, irradiation was conducted on three ferritic-martensitic steels using the Electrostatic Accelerator with External Injector (ESUVI) facility that can easily produce any combination of helium to dpa and/or hydrogen to dpa ratios. Irradiation was conducted under single, dual and triple beam modes using 1.8 MeV Cr+3, 40 keV He+, and 20 keV H+. In the first part of this study we investigated the response of dual-phase EP-450 to variations in He/dpa and H/dpa ratio, focusing first on dual ion studies and then triple ion studies, showing that there is a diminishing influence on swelling with increasing total gas content. In the second part we investigated the relative response of three alloys spanning a range of starting microstructure and composition. In addition to observing various synergisms between He and H, the most important conclusion was that the tempered martensite phase, known to lag behind the ferrite phase in swelling in the absence of gases, loses much of its resistance to void nucleation when irradiated at large gas/dpa levels.

  18. Theoretical Investigation of Stabilizing Mechanism by Boron in Body-Centered Cubic Iron Through (Fe,Cr)23(C,B)6 Precipitates

    NASA Astrophysics Data System (ADS)

    Sahara, Ryoji; Matsunaga, Tetsuya; Hongo, Hiromichi; Tabuchi, Masaaki

    2016-05-01

    Small amounts of boron improve the mechanical properties in high-chromium ferritic heat-resistant steels. In this work, the stabilizing mechanism by boron in body-centered cubic iron (bcc Fe) through (Fe,Cr)23(C,B)6 precipitates was investigated by first-principles calculations. Formation energy analysis of (Fe,Cr)23(C,B)6 reveals that the compounds become more stable to elemental solids as the boron concentration increases. Furthermore, the interface energy of bcc Fe(110) || Fe23(C,B)6(111) also decreases with boron concentration in the compounds. The decreased interface energy caused by boron addition is explained by the balance between the change in the phase stability of the precipitates and the change in the misfit parameter for the bcc Fe matrix and the precipitates. These results show that boron stabilizes the microstructure of heat-resistant steels, which is important for understanding the origins of the creep strength in ferritic steels.

  19. PRELIMINARY EVALUATION OF FeCrAl CLADDING AND U-Si FUEL FOR ACCIDENT TOLERANT FUEL CONCEPTS

    SciTech Connect

    Hales, J. D.; Gamble, K. A.

    2015-09-01

    Since the accident at the Fukushima Daiichi Nuclear Power Station, enhancing the accident tolerance of light water reactors (LWRs) has become an important research topic. In particular, the community is actively developing enhanced fuels and cladding for LWRs to improve safety in the event of accidents in the reactor or spent fuel pools. Fuels with enhanced accident tolerance are those that, in comparison with the standard UO2-zirconium alloy system, can tolerate loss of active cooling in the reactor core for a considerably longer time period during design-basis and beyond design-basis events while maintaining or improving the fuel performance during normal operations and operational transients. This paper presents early work in developing thermal and mechanical models for two materials that may have promise: U-Si for fuel, and FeCrAl for cladding. These materials would not necessarily be used together in the same fuel system, but individually have promising characteristics. BISON, the finite element-based fuel performance code in development at Idaho National Laboratory, was used to compare results from normal operation conditions with Zr-4/UO2 behavior. In addition, sensitivity studies are presented for evaluating the relative importance of material parameters such as ductility and thermal conductivity in FeCrAl and U-Si in order to provide guidance on future experiments for these materials.

  20. The comparison of different approaches to the modeling of the structural properties σ-phase of Fe-Cr system

    NASA Astrophysics Data System (ADS)

    Udovsky, A. L.; Kupavtsev, M. V.

    2016-04-01

    The three- sub-lattice model (3SLM) for description of atom's distribution of two components with different coordination numbers (12, 14 and 15), into σ-phase structure depended on composition and temperature is depictured in this paper. Energetic parameters of 3SLM were calculated by fitting procedure fixed to results obtained by ab-initio calculations conducted for paramagnetic states of differently ordered complexes stayed at the sigma- phase's crystal structure for Fe-Cr system at 0 K. Respective algorithm and computer program have allowed to calculate an atom distribution of components upon the sub-lattices of σ-phase at 300 - 1100 K. The temperature dependences of filling atoms on the model three sub-lattices for alloys compositions 40, 50 and 60 at. % Fe was calculated. There is satisfactory agreement between calculated results and the experimental data obtained by neutron and structural research methods. The equilibrium between BCC solutions and σ- phase of Fe-Cr system was calculated. The satisfactory consent of results of calculation with experimental data for education temperature σ- phases from BCC- solution and some divergences with experiments is received at 800 K.

  1. Development and Validation of Accident Models for FeCrAl Cladding

    SciTech Connect

    Gamble, Kyle Allan Lawrence; Hales, Jason Dean

    2016-08-01

    The purpose of this milestone report is to present the work completed in regards to material model development for FeCrAl cladding and highlight the results of applying these models to Loss of Coolant Accidents (LOCA) and Station Blackouts (SBO). With the limited experimental data available (essentially only the data used to create the models) true validation is not possible. In the absence of another alternative, qualitative comparisons during postulated accident scenarios between FeCrAl and Zircaloy-4 cladded rods have been completed demonstrating the superior performance of FeCrAl.

  2. Magnetism, electron transport and effect of disorder in CoFeCrAl

    NASA Astrophysics Data System (ADS)

    Kharel, P.; Zhang, W.; Skomski, R.; Valloppilly, S.; Huh, Y.; Fuglsby, R.; Gilbert, S.; Sellmyer, D. J.

    2015-06-01

    Structural, electronic, and magnetic properties of a Heusler-type CoFeCrAl alloy have been investigated experimentally and by model calculations, with a focus on the alloy’s spin-gapless semiconductivity. The as-quenched samples are ferrimagnetic at room temperature with a Curie temperature of about 456 K, which increases to 540 K after vacuum annealing at 600 °C for 2 h. The saturation magnetizations of the as-quenched and 600 °C-annealed samples are 1.9 µB/f.u. and 2.1 µB/f.u., respectively, which are very close to the value predicted by the Slater-Pauling curve. The resistivity shows a nearly linear decrease with increasing temperature, from about 930 µΩ cm at 5 K to about 820 µΩ cm at 250 K, with dρ/dT of about  -5   ×   10-7 Ω cm K-1. We explain this high resistivity and its temperature dependence as imperfect spin-gapless semiconducting behavior, with a negative band-gap parameter of 0.2 eV.

  3. Hydrogen-Induced Delayed Cracking in TRIP-Aided Lean-Alloyed Ferritic-Austenitic Stainless Steels.

    PubMed

    Papula, Suvi; Sarikka, Teemu; Anttila, Severi; Talonen, Juho; Virkkunen, Iikka; Hänninen, Hannu

    2017-06-03

    Susceptibility of three lean-alloyed ferritic-austenitic stainless steels to hydrogen-induced delayed cracking was examined, concentrating on internal hydrogen contained in the materials after production operations. The aim was to study the role of strain-induced austenite to martensite transformation in the delayed cracking susceptibility. According to the conducted deep drawing tests and constant load tensile testing, the studied materials seem not to be particularly susceptible to delayed cracking. Delayed cracks were only occasionally initiated in two of the materials at high local stress levels. However, if a delayed crack initiated in a highly stressed location, strain-induced martensite transformation decreased the crack arrest tendency of the austenite phase in a duplex microstructure. According to electron microscopy examination and electron backscattering diffraction analysis, the fracture mode was predominantly cleavage, and cracks propagated along the body-centered cubic (BCC) phases ferrite and α'-martensite. The BCC crystal structure enables fast diffusion of hydrogen to the crack tip area. No delayed cracking was observed in the stainless steel that had high austenite stability. Thus, it can be concluded that the presence of α'-martensite increases the hydrogen-induced cracking susceptibility.

  4. Hydrogen-Induced Delayed Cracking in TRIP-Aided Lean-Alloyed Ferritic-Austenitic Stainless Steels

    PubMed Central

    Papula, Suvi; Sarikka, Teemu; Anttila, Severi; Talonen, Juho; Virkkunen, Iikka; Hänninen, Hannu

    2017-01-01

    Susceptibility of three lean-alloyed ferritic-austenitic stainless steels to hydrogen-induced delayed cracking was examined, concentrating on internal hydrogen contained in the materials after production operations. The aim was to study the role of strain-induced austenite to martensite transformation in the delayed cracking susceptibility. According to the conducted deep drawing tests and constant load tensile testing, the studied materials seem not to be particularly susceptible to delayed cracking. Delayed cracks were only occasionally initiated in two of the materials at high local stress levels. However, if a delayed crack initiated in a highly stressed location, strain-induced martensite transformation decreased the crack arrest tendency of the austenite phase in a duplex microstructure. According to electron microscopy examination and electron backscattering diffraction analysis, the fracture mode was predominantly cleavage, and cracks propagated along the body-centered cubic (BCC) phases ferrite and α’-martensite. The BCC crystal structure enables fast diffusion of hydrogen to the crack tip area. No delayed cracking was observed in the stainless steel that had high austenite stability. Thus, it can be concluded that the presence of α’-martensite increases the hydrogen-induced cracking susceptibility. PMID:28772975

  5. Damping in Ferrous Shape Memory Alloys

    DTIC Science & Technology

    1993-08-01

    time it has been proposed that the solution lies in the approach of energy dissipation by using metallic structural materials which have inherent...and automotive manufacturing plants, has never achieved commercial producton . 1-b. Ferromagnetic alloys, such as Fe-Cr alloys High damping Fe-Cr alloys...Pre-exsiring mar~en-si,ýe worms orwie treenred orieL a ion ! A Lr cow s SL AL 14- L AL Figure 26. Schematic illustration of various processes involved

  6. Ab Initio Investigation of He Bubbles at the Y2 Ti2 O7 -Fe Interface in Nanostructured Ferritic Alloys

    NASA Astrophysics Data System (ADS)

    Hin, Celine; Danielson, Thomas

    2015-03-01

    Nanostructured ferritic alloys are promising materials candidates for the next generation of nuclear reactors due to their ability to withstand high temperatures and pressures, high neutron flux and especially, the presence of high concentrations of transmutation product helium. As helium diffuses through the matrix, large number densities of complex oxide nanoclusters act as trapping sites for individual helium atoms and helium clusters. Consequently, there is a significant decrease in the amount of helium that reaches grain boundaries, mitigating the threat of pressurized bubble formation and embrittlement. In order to understand the trapping phenomena of the oxides, the interface between the nanoclusters and the iron matrix must be modeled. We present results obtained using density functional theory on the structural and thermodynamic properties of the Y2Ti2O7-Fe interface containing helium. In addition, helium bubbles of varying sizes have been introduced in order to observe the effects of a growing helium bubble

  7. Evaluation of mechanically alloyed Cu-based powders as filler alloy for brazing tungsten to a reduced activation ferritic-martensitic steel

    NASA Astrophysics Data System (ADS)

    de Prado, J.; Sánchez, M.; Ureña, A.

    2017-07-01

    80Cu-20Ti powders were evaluated for their use as filler alloy for high temperature brazing of tungsten to a reduced activation ferritic/martensitic steel (Eurofer), and its application for the first wall of the DEMO fusion reactor. The use of alloyed powders has not been widely considered for brazing purposes and could improve the operational brazeability of the studied system due to its narrower melting range, determined by DTA analysis, which enhances the spreading capabilities of the filler. Ti contained in the filler composition acts as an activator element, reacting and forming several interfacial layers at the Eurofer-braze, which enhances the wettability properties and chemical interaction at the brazing interface. Brazing thermal cycle also activated the diffusion phenomena, which mainly affected to the Eurofer alloying elements causing in it a softening band of approximately 400 μm of thickness. However, this softening effect did not degrade the shear strength of the brazed joints (94 ± 23 MPa), because failure during testing was always located at the tungsten-braze interface.

  8. Helium Accumulation Behavior in Iron Based Model Alloys

    SciTech Connect

    Sugano, R.; Morishita, K.; Kimura, A.

    2003-09-15

    Helium desorption from Fe-based model alloys irradiated by energetic helium ions was measured during post-irradiation annealing to investigate the energetics and kinetics of formation and annihilation of helium-related defects. Desorption temperatures were observed to be widely ranged from 450 to 1500 K, indicating that helium is bound to a wide variety of trapping sites such as vacancies and dislocations at various binding states. Such a feature is also observed in fusion ferritic steel. A comparison of helium desorption spectra obtained using Fe, Fe-Cr and Fe-Cr-Ni alloys showed that helium is more strongly trapped in bcc Fe than fcc Fe. It indicates that the long distance migration of helium takes place less frequently in bcc matrix, which may reduce the probability of helium clustering. Fusion ferric steel has a lot of trapping sites for helium such as dislocations, solute atoms, the interface of precipitates, impurities and lath boundaries, and so on, and in addition, it has bct matrix, indicating that most of helium atoms must be dispersed in the matrix and therefore it is difficult for them to cluster as a bubble. This may be a reason for higher helium resistance of the steel.

  9. Spin-density-wave antiferromagnetism of Cr in Fe/Cr(001) superlattices

    SciTech Connect

    Fullerton, E.E.; Bader, S.D.; Robertson, J.L.

    1996-10-01

    The antiferromagnetic spin-density-wave (SDW) order of Cr layers in Fe/Cr(001) superlattices was investigated by neutron scattering. For Cr thickness 51-190 {Angstrom}, a transverse SDW is formed for all temperatures below Neel temperature with a single wavevector Q normal to the layers. A coherent magnetic structure forms with the nodes of the SDW near the Fe-Cr interfaces. For thinner Cr layers, the magnetic scattering can be described by commensurate antiferromagnetic order.

  10. Development of A New Class of Fe-3Cr-W(V)Ferritic Steels for Industrial Process Applications

    SciTech Connect

    Sikka, V.J.; Jawad, M.H.

    2005-06-15

    The project, 'Development of a New Class of Fe-Cr-W(V) Ferritic Steels for Industrial Process Applications', was a Cooperative Research and Development Agreement (CRADA) between Oak Ridge National Laboratory (ORNL) and Nooter Corporation. This project dealt with improving the materials performance and fabrication for the hydrotreating reactor vessels, heat recovery systems, and other components for the petroleum and chemical industries. The petroleum and chemical industries use reactor vessels that can approach the ship weights of approximately 300 tons with vessel wall thicknesses of 3 to 8 in. These vessels are typically fabricated from Fe-Cr-Mo steels with chromium ranging from 1.25 to 12% and molybdenum from 1 to 2%. Steels in this composition have great advantages of high thermal conductivity, low thermal expansion, low cost, and properties obtainable by heat treatment. With all of the advantages of Fe-Cr-Mo steels, several issues are faced in design and fabrication of vessels and related components. These issues include the following: (1) low strength properties of current alloys require thicker sections; (2) increased thickness causes heat-treatment issues related to nonuniformity across the thickness and thus not achieving the optimum properties; (3) fracture toughness (ductile-to-brittle transition ) is a critical safety issue for these vessels, and it is affected in thick sections due to nonuniformity of microstructure; (4) PWHT needed after welding and makes fabrication more time-consuming with increased cost; and (5) PWHT needed after welding also limits any modifications of the large vessels in service. The goal of this project was to reduce the weight of large-pressure vessel components (ranging from 100 to 300 tons) by approximately 25% and reduce fabrication cost and improve in-service modification feasibility through development of Fe-3Cr-W(V) steels with combination of nearly a 50% higher strength, a lower DBTT and a higher upper-shelf energy

  11. Aluminide slurry coatings for protection of ferritic steel in molten nitrate corrosion for concentrated solar power technology

    NASA Astrophysics Data System (ADS)

    Audigié, Pauline; Bizien, Nicolas; Baráibar, Ignacio; Rodríguez, Sergio; Pastor, Ana; Hernández, Marta; Agüero, Alina

    2017-06-01

    Molten nitrates can be employed as heat storage fluids in solar concentration power plants. However molten nitrates are corrosive and if operating temperatures are raised to increase efficiencies, the corrosion rates will also increase. High temperature corrosion resistant coatings based on Al have demonstrated excellent results in other sectors such as gas turbines. Aluminide slurry coated and uncoated P92 steel specimens were exposed to the so called Solar Salt (industrial grade), a binary eutectic mixture of 60 % NaNO3 - 40 % KNO3, in air for 2000 hours at 550°C and 580°C in order to analyze their behavior as candidates to be used in future solar concentration power plants employing molten nitrates as heat transfer fluids. Coated ferritic steels constitute a lower cost technology than Ni based alloy. Two different coating morphologies resulting from two heat treatment performed at 700 and 1050°C after slurry application were tested. The coated systems exhibited excellent corrosion resistance at both temperatures, whereas uncoated P92 showed significant mass loss from the beginning of the test. The coatings showed very slow reaction with the molten Solar Salt. In contrast, uncoated P92 developed a stratified, unprotected Fe, Cr oxide with low adherence which shows oscillating Cr content as a function of coating depth. NaFeO2 was also found at the oxide surface as well as within the Fe, Cr oxide.

  12. Twin nucleation and migration in FeCr single crystals

    SciTech Connect

    Patriarca, L.; Abuzaid, Wael; Sehitoglu, Huseyin; Maier, Hans J.; Chumlyakov, Y.

    2013-01-15

    Tension and compression experiments were conducted on body-centered cubic Fe -47.8 at pct. Cr single crystals. The critical resolved shear stress (CRSS) magnitudes for slip nucleation, twin nucleation and twin migration were established. We show that the nucleation of slip occurs at a CRSS of about 88 MPa, while twinning nucleates at a CRSS of about 191 MPa with an associated load drop. Following twin nucleation, twin migration proceeds at a CRSS that is lower than the initiation stress ( Almost-Equal-To 114-153 MPa). The experimental results of the nucleation stresses indicate that the Schmid law holds to a first approximation for the slip and twin nucleation cases, but to a lesser extent for twin migration particularly when considerable slip strains preceded twinning. The CRSSs were determined experimentally using digital image correlation (DIC) in conjunction with electron back scattering diffraction (EBSD). The DIC measurements enabled pinpointing the precise stress on the stress-strain curves where twins or slip were activated. The crystal orientations were obtained using EBSD and used to determine the activated twin and slip systems through trace analysis. - Highlights: Black-Right-Pointing-Pointer Digital image correlation allows to capture slip/twin initiation for bcc FeCr. Black-Right-Pointing-Pointer Crystal orientations from EBSD allow slip/twin system indexing. Black-Right-Pointing-Pointer Nucleation of slip always precedes twinning. Black-Right-Pointing-Pointer Twin growth is sustained with a lower stress than required for nucleation. Black-Right-Pointing-Pointer Twin-slip interactions provide high hardening at the onset of plasticity.

  13. Cohesive mechanism of the FeCr/Ni Interface: A first-principles study

    NASA Astrophysics Data System (ADS)

    Tan, Yong; Zheng, Haizhong; Li, Guifa; Xiong, Lingling; Peng, Ping

    2016-01-01

    Based on previous experimental results, a series of FeCr/Ni interface models have been constructed and analyzed using a first-principles pseudopotential plane-wave method. Several parameters, such as the ideal work of separation ( W), formation enthalpy (Δ H), cohesive energy (Δ E), and electronic structure were calculated in order to analyze the bonding performance and adhesion mechanisms of elements along an FeCr/Ni interface. The largest ideal work of separation was obtained for the Fe(100)/Ni(100) interface, which implies that this interface model presented the most stable structure among a series of crystal interface indices, e.g., (100), (110), and (111). With Cr doping, the W of the FeCr(100)/Ni(100) interface was increased by 101.571 mJ/m2. The corresponding ΔH and ΔE values also indicated that the FeCr(100)/Ni(100) interface model was strengthened by doping with chromium. Furthermore, the overlap population ratio, R LBOP ( R LBOP= 1.04), of FeCr(100)/Ni(100) was smaller than that of Fe(100)/Ni(100) ( R LBOP = 1.35), which implies that the toughness of the Fe(100)/Ni(100) interface can be improved by the presence of chromium impurities. Moreover, electronic structure analysis provided an understanding of the mechanical performance of the various Fe(Cr)/Ni interface models. Thus, our findings open a potential avenue for the comprehensive study of composite material designs.

  14. HIGH POWER MICROWAVE FERRITES AND DEVICES

    DTIC Science & Technology

    FERROMAGNETIC MATERIALS, * MICROWAVE EQUIPMENT, ALUMINUM, DELAY LINES, ELECTRODES, FERRITES , GADOLINIUM , GARNET, IONS, IRON, MAGNESIUM ALLOYS...MAGNETIC FIELDS, MAGNETIC MATERIALS, MAGNETIC MOMENTS, MANGANESE ALLOYS, MICROWAVE SPECTROSCOPY, NICKEL ALLOYS, RADIOFREQUENCY POWER, RARE EARTH COMPOUNDS, SINGLE CRYSTALS, WAVEFORM GENERATORS, YTTRIUM.

  15. HIGH POWER MICROWAVE FERRITES AND DEVICES

    DTIC Science & Technology

    FERRITES , *FERROMAGNETIC MATERIALS, *GARNET, *MICROWAVE EQUIPMENT, ABSORPTION, ALUMINUM, ALUMINUM ALLOYS, ANISOTROPY, CRYSTALS, DIELECTRICS, DIRECT...CURRENT, ELECTRODES, GADOLINIUM , IRON, IRON ALLOYS, MAGNETIC FIELDS, MAGNETIC PROPERTIES, NICKEL ALLOYS, PHASE SHIFT CIRCUITS, RADIOFREQUENCY, RESONANCE, WAVEGUIDES, X RAY DIFFRACTION, YTTRIUM.

  16. Steam Oxidation of FeCrAl and SiC in the Severe Accident Test Station (SATS)

    SciTech Connect

    Pint, Bruce A.; Unocic, Kinga A.; Terrani, Kurt A.

    2015-08-01

    Numerous research projects are directed towards developing accident tolerant fuel (ATF) concepts that will enhance safety margins in light water reactors (LWR) during severe accident scenarios. In the U.S. program, the high temperature steam oxidation performance of ATF solutions has been evaluated in the Severe Accident Test Station (SATS) at Oak Ridge National Laboratory (ORNL) since 2012 [1-3] and this facility continues to support those efforts in the ATF community. Compared to the current UO2/Zr-based alloy fuel system, alternative cladding materials can offer slower oxidation kinetics and a smaller enthalpy of oxidation that can significantly reduce the rate of heat and hydrogen generation in the core during a coolant-limited severe accident [4-5]. Thus, steam oxidation behavior is a key aspect of the evaluation of ATF concepts. This report summarizes recent work to measure steam oxidation kinetics of FeCrAl and SiC specimens in the SATS.

  17. Effect of tube processing methods on the texture and grain boundary characteristics of 14YWT nanostructured ferritic alloys

    SciTech Connect

    Aydogan, E.; Pal, S.; Anderoglu, O.; Maloy, S. A.; Vogel, S. C.; Odette, G. R.; Lewandowski, J. J.; Hoelzer, D. T.; Anderson, I. E.; Rieken, J. R.

    2016-03-08

    In this paper, texture and microstructure of tubes and plates fabricated from a nanostructured ferritic alloy (14YWT), produced either by spray forming followed by hydrostatic extrusion (Process I) or hot extrusion and cross-rolling a plate followed by hydrostatic tube extrusion (Process II) have been characterized in terms of their effects on texture and grain boundary character. Hydrostatic extrusion results in a combination of plane strain and shear deformations which generate low intensity α- and γ-fiber components of {001}<110> and {111}<110> together with a weak ζ-fiber component of {011}<211> and {011}<011>. In contrast, multi-step plane strain deformation by hot extrusion and cross-rolling of the plate leads to a strong texture component of {001}<110> together with a weaker {111}<112> component. Although the total strains are similar, shear dominated deformation leads to much lower texture indexes compared to plane strain deformations. Further, the texture intensity decreases after hydrostatic extrusion of the alloy plate formed by plane strain deformation, due to a lower number of activated slip systems during shear dominated deformation. Finally and notably, hot extruded and cross-rolled plate subjected to plane strain deformation to ~50% engineering strain creates only a modest population of low angle grain boundaries, compared to the much larger population observed following the combination of plane strain and shear deformation of ~44% engineering strain resulting from subsequent hydrostatic extrusion.

  18. Effect of tube processing methods on the texture and grain boundary characteristics of 14YWT nanostructured ferritic alloys

    DOE PAGES

    Aydogan, E.; Pal, S.; Anderoglu, O.; ...

    2016-03-08

    In this paper, texture and microstructure of tubes and plates fabricated from a nanostructured ferritic alloy (14YWT), produced either by spray forming followed by hydrostatic extrusion (Process I) or hot extrusion and cross-rolling a plate followed by hydrostatic tube extrusion (Process II) have been characterized in terms of their effects on texture and grain boundary character. Hydrostatic extrusion results in a combination of plane strain and shear deformations which generate low intensity α- and γ-fiber components of {001}<110> and {111}<110> together with a weak ζ-fiber component of {011}<211> and {011}<011>. In contrast, multi-step plane strain deformation by hot extrusion andmore » cross-rolling of the plate leads to a strong texture component of {001}<110> together with a weaker {111}<112> component. Although the total strains are similar, shear dominated deformation leads to much lower texture indexes compared to plane strain deformations. Further, the texture intensity decreases after hydrostatic extrusion of the alloy plate formed by plane strain deformation, due to a lower number of activated slip systems during shear dominated deformation. Finally and notably, hot extruded and cross-rolled plate subjected to plane strain deformation to ~50% engineering strain creates only a modest population of low angle grain boundaries, compared to the much larger population observed following the combination of plane strain and shear deformation of ~44% engineering strain resulting from subsequent hydrostatic extrusion.« less

  19. Recent Aspects on the Effect of Inclusion Characteristics on the Intragranular Ferrite Formation in Low Alloy Steels: A Review

    NASA Astrophysics Data System (ADS)

    Mu, Wangzhong; Jönsson, Pär Göran; Nakajima, Keiji

    2017-04-01

    Intragranular ferrite (IGF), which nucleates from specific inclusion surfaces in low alloy steels, is the desired microstructure to improve mechanical properties of steel such as the toughness. This microstructure is especially important in the coarse grain heat affected zone (CGHAZ) of weldments. The latest review paper focusing on the role of non-metallic inclusions in the IGF formation in steels has been reported by Sarma et al. in 2009 (ISIJ int., 49(2009), 1063-1074). In recent years, large amount of papers have been presented to investigate different issues of this topic. This paper mainly highlights the frontiers of experimental and theoretical investigations on the effects of inclusion characteristics, such as the composition, size distribution and number density, on the IGF formation in low carbon low-alloyed steels, undertaken by the group of Applied Process Metallurgy, KTH Royal Institute of Technology. Related results reported in previous studies are also introduced. Also, plausible future work regarding various items of IGF formation is mentioned in each section. This work aims to give a better control of improving the steel quality during casting and in the heat affected zone (HAZ) of weldment, according to the concept of oxide metallurgy.

  20. Consideration of the growth mode in isochronal austenite-ferrite transformation of ultra-low-carbon Fe-C alloy

    NASA Astrophysics Data System (ADS)

    Chen, Hao; Liu, Yongchang; Yan, Zesheng; Li, Yanli; Zhang, Lifang

    2010-01-01

    The three cooling rates of 10, 100, 200 K/min dilatometry experiments are used to investigate the kinetics of the isochronal austenite ( γ) to ferrite ( α) transformation of Fe-0.0036wt.%C alloy. “Normal transformation” and “abnormal transformation” have both been observed for transformations at different cooling rates. In accordance with the thermodynamic characteristics of the γ→ α transformation investigated here and previous kinetic considerations, a JMAK-like approach for the kinetics of isochronal phase transformations was developed that incorporates three overlapping processes: site saturation nucleation, alternate growth modes (from interface-controlled to diffusion-controlled to interface-controlled growth), as well as impingement for random distribution nuclei. The JMAK-like approach has been employed to fit the experimental results, and the fitting results show that for the γ→ α transformation of the Fe-C alloy at all applied cooling rates, the growth mode evolves in the corresponding order: from interface-controlled to diffusion-controlled growth; from interface-controlled to diffusion-controlled to interface-controlled growth; and interface-controlled growth.

  1. Low temperature embrittlement behaviour of different ferritic-martensitic alloys for fusion applications

    NASA Astrophysics Data System (ADS)

    Rieth, M.; Dafferner, B.

    1996-10-01

    In the last few years a lot of different low activation CrWVTa steels have been developed world-wide. Without irradiation some of these alloys show clearly a better low temperature embrittlement behaviour than commercial CrNiMoV(Nb) alloys. Within the MANITU project a study was carried out to compare, prior to the irradiation program, the embrittlement behaviour of different alloys in the unirradiated condition performing instrumented Charpy impact bending tests with sub-size specimens. The low activation materials (LAM) considered were different OPTIFER alloys (Forschungszentrum Karlsruhe), F82H (JAERI), 9Cr2WVTa (ORNL), and GA3X (PNL). The modified commercial 10-11% CrNiMoVNb steels were MANET and OPTIMAR. A meaningful comparison between these alloys could be drawn, since the specimens of all materials were manufactured and tested under the same conditions.

  2. Epitaxial Fe/Y2O3 interfaces as a model system for oxide-dispersion-strengthened ferritic alloys

    NASA Astrophysics Data System (ADS)

    Kaspar, T. C.; Bowden, M. E.; Wang, C. M.; Shutthanandan, V.; Overman, N. R.; van Ginhoven, R. M.; Wirth, B. D.; Kurtz, R. J.

    2015-02-01

    The fundamental mechanisms underlying the superior radiation tolerance properties of oxide-dispersion-strengthened ferritic steels and nanostructured ferritic alloys are poorly understood. Thin film heterostructures of Fe/Y2O3 can serve as a model system for fundamental studies of radiation damage. Epitaxial thin films of Y2O3 were deposited by pulsed laser deposition on 8% Y:ZrO2 (YSZ) substrates with (1 0 0), (1 1 0), and (1 1 1) orientation. Metallic Fe was subsequently deposited by molecular beam epitaxy. Characterization by X-ray diffraction and Rutherford backscattering spectrometry in the channeling geometry revealed a degree of epitaxial or axiotaxial orientation for Fe(2 1 1) deposited on Y2O3(1 1 0)/YSZ(1 1 0). In contrast, Fe on Y2O3(1 1 1)/YSZ(1 1 1) was fully polycrystalline, and Fe on Y2O3(1 0 0)/YSZ(1 0 0) exhibited out-of-plane texture in the [1 1 0] direction with little or no preferential in-plane orientation. Scanning transmission electron microscopy imaging of Fe(2 1 1)/Y2O3(1 1 0)/YSZ(1 10) revealed a strongly islanded morphology for the Fe film, with no epitaxial grains visible in the cross-sectional sample. Well-ordered Fe grains with no orientation to the underlying Y2O3 were observed. Well-ordered crystallites of Fe with both epitaxial and non-epitaxial orientations on Y2O3 are a promising model system for fundamental studies of radiation damage phenomena. This is illustrated with preliminary results of He bubble formation following implantation with a helium ion microscope. He bubble formation is shown to preferentially occur at the Fe/Y2O3 interface.

  3. Past research and fabrication conducted at SCK•CEN on ferritic ODS alloys used as cladding for FBR's fuel pins

    NASA Astrophysics Data System (ADS)

    De Bremaecker, Anne

    2012-09-01

    In the 1960s in the frame of the sodium-cooled fast breeders, SCK•CEN decided to develop claddings made with ferritic stainless materials because of their specific properties, namely a higher thermal conductivity, a lower thermal expansion, a lower tendency to He-embrittlement, and a lower swelling than the austenitic stainless steels. To enhance their lower creep resistance at 650-700 °C arose the idea to strengthen the microstructure by oxide dispersions. This was the starting point of an ambitious programme where both the matrix and the dispersions were optimized. A purely ferritic 13 wt% Cr matrix was selected and its mechanical strength was improved through addition of ferritizing elements. Results of tensile and stress-rupture tests showed that Ti and Mo were the most beneficial elements, partly because of the chi-phase precipitation. In 1973 the optimized matrix composition was Fe-13Cr-3.5Ti-2Mo. To reach creep properties similar to those of AISI 316, different dispersions and methods were tested: internal oxidation (that was not conclusive), and the direct mixing of metallic and oxide powders (Al2O3, MgO, ZrO2, TiO2, ZrSiO4) followed by pressing, sintering, and extrusion. The compression and extrusion parameters were determined: extrusion as hollow at 1050 °C, solution annealing at 1050 °C/15 min, cleaning, cold drawing to the final dimensions with intermediate annealings at 1050 °C, final annealing at 1050 °C, straightening and final aging at 800 °C. The choice of titania and yttria powders and their concentrations were finalized on the basis of their out-of-pile and in-pile creep and tensile strength. As soon as a resistance butt welding machine was developed and installed in a glove-box, fuel segments with PuO2 were loaded in the Belgian MTR BR2. The fabrication parameters were continuously optimized: milling and beating, lubrication, cold drawing (partial and final reduction rates, temperature, duration, atmosphere and furnace). Specific non

  4. Morphology, structure, and chemistry of nanoclusters in a mechanically alloyed nanostructured ferritic steel

    SciTech Connect

    Brandes, M. C.; Kovarik, Libor; Miller, Michael K.; Mills, M. J.

    2012-01-14

    Nanostructured ferritic steels have excellent high temperature creep properties and radiation tolerance due to the presence of a high density of Ti-Y-O-enriched nanoclusters. The morphology of the nanoclusters is found to be consistent with a truncated rhombic dodecahedron defined by the {l_brace}100{r_brace} and {l_brace}110{r_brace} planes in the Fe matrix. The derived symmetry and the compositional information indicate that the nanoclusters are inconsistent with the cubic Y2Ti2O7 or the polymorphs of Y2TiO5 phase. Possible structural models are discussed.

  5. Input Correlations for Irradiation Creep of FeCrAl and SiC Based on In-Pile Halden Test Results

    SciTech Connect

    Terrani, K. A.; Karlsen, T. M.; Yamamoto, Yukinori

    2016-05-01

    Swelling and creep behavior of wrought FeCrAl alloys and CVD-SiC, two candidate accident tolerant fuel cladding materials, are being examined using in-pile tests at the Halden reactor. The outcome of these tests are material property correlations that are inputs into fuel performance analysis tools. The results are discussed and compared with what is available in literature from irradiation experiments in other reactors or out-of-pile tests. Specific recommendation on what correlations should be used for swelling, thermal, and irradiation creep for each material are provided in this document.

  6. Production of FR Tubing from Advanced ODS Alloys

    SciTech Connect

    Maloy, Stuart Andrew; Lavender, Curt; Omberg, Ron; Lewandowski, John

    2016-10-25

    Significant research is underway to develop LWR nuclear fuels with improved accident tolerance. One of the leading candidate materials for cladding are the FeCrAl alloys. New alloys produced at ORNL called Gen I and Gen II FeCrAl alloys possess excellent oxidation resistance in steam up to 1400°C and in parallel methods are being developed to produce tubing from these alloys. Century tubing continues to produce excellent tubing from FeCrAl alloys. This memo reports receipt of ~21 feet of Gen I FeCrAl alloy tubing. This tubing will be used for future tests including burst testing, mechanical testing and irradiation testing.

  7. Structure and elevated temperature properties of carbon-free ferritic alloys strengthened by a Laves phase

    NASA Technical Reports Server (NTRS)

    Bhandarkar, M. D.; Zackay, V. F.; Parker, E. R.; Bhat, M. S.

    1975-01-01

    A Laves phase, Fe2Ta, was utilized to obtain good elevated temperature properties in a carbon-free iron alloy containing 1 at. pct Ta and 7 at. pct Cr. Room temperature embrittlement resulting from the precipitation of the Laves phase at grain boundaries was overcome by spheroidizing the precipitate. This was accomplished by thermally cycling the alloys through the alpha to gamma transformation. The short-time yield strength of the alloys decreased very slowly with increase in test temperature up to 600 C, but above this temperature, the strength decreased rapidly. Results of constant load creep and stress rupture tests conducted at several temperatures and stresses indicated that the rupture and creep strengths of spheroidized 1 Ta-7 Cr alloy were higher than those of several commercial steels containing chromium and/or molybdenum carbides but lower than those of steels containing substantial amounts of tungsten and vanadium. When molybdenum was added to the base Fe-Ta-Cr alloy, the rupture and creep strengths were considerably increased.

  8. Effect of tube processing methods on microstructure, mechanical properties and irradiation response of 14YWT nanostructured ferritic alloys

    DOE PAGES

    Aydogan, E.; Maloy, S. A.; Anderoglu, O.; ...

    2017-06-06

    In this research, innovative thermal spray deposition (Process I) and conventional hot extrusion processing (Process II) methods have been used to produce thin walled tubing (~0.5 mm wall thickness) out of 14YWT, a nanostructured ferritic alloy. The effects of processing methods on the microstructure, mechanical properties and irradiation response have been investigated by using scanning electron microscopy (SEM), transmission electron microscopy (TEM) and, micro- and nano-hardness techniques. It has been found that these two processes have a significant effect on the microstructure and mechanical properties of the as-fabricated 14YWT tubes. Even though both processing methods yield the formation of variousmore » size Y-Ti-O particles, the conventional hot extrusion method results in a microstructure with smaller, homogenously distributed nano-oxides (NOs, Y-Ti-O particles < 5 nm) with higher density. Therefore, Process II tubes exhibit twice the hardness of Process I tubes. It has also been found that these two tremendously different initial microstructures strongly affect irradiation response in these tubes under extremely high dose ion irradiations up to 1100 peak dpa at 450 °C. The finer, denser and homogenously distributed NOs in the Process II tube result in a reduction in swelling by two orders of magnitude. On the other hand, inhomogeneity of the initial microstructure in the Process I tube leads to large variations in both swelling and irradiation induced hardening. Moreover, hardening mechanisms before and after irradiation were measured and compared with detailed calculations. In conclusion, this study clearly indicates the crucial effect of initial microstructure on radiation response of 14YWT alloys.« less

  9. Interatomic potential to study the formation of NiCr clusters in high Cr ferritic steels

    NASA Astrophysics Data System (ADS)

    Bonny, G.; Bakaev, A.; Olsson, P.; Domain, C.; Zhurkin, E. E.; Posselt, M.

    2017-02-01

    Under irradiation NiSiPCr clusters are formed in high-Cr ferritic martensitic steels as well as in FeCr model alloys. In the literature little is known about the origin and contribution to the hardening of these clusters. In this work we performed density functional theory (DFT) calculations to study the stability of small substitutional NiCr-vacancy clusters and interstitial configurations in bcc Fe. Based on DFT data and experimental considerations a ternary potential for the ferritic FeNiCr system was developed. The potential was applied to study the thermodynamic stability of NiCr clusters by means of Metropolis Monte Carlo (MMC) simulations. The results of our simulations show that Cr and Ni precipitate as separate fractions and suggest only a limited synergetic effect between Ni and Cr. Therefore our results suggest that the NiCrSiP clusters observed in experiments must be the result of other mechanisms than the synergy of Cr and Ni at thermal equilibrium.

  10. Ab Initio Investigation of He Bubbles at the Y2Ti2O7-Fe Interface in Nanostructured Ferritic Alloys

    NASA Astrophysics Data System (ADS)

    Danielson, Thomas; Tea, Eric; Hin, Celine

    Nanostructured ferritic alloys are promising materials candidates for the next generation of nuclear reactors due to their ability to withstand high temperatures, high pressures, high neutron flux and especially, the presence of high concentrations of transmutation product helium. As helium diffuses through the matrix, large number densities of complex oxide nanoclusters, namely Y2Ti2O7, Y2O3 and Y2TiO5, act as trapping sites for individual helium atoms and helium clusters. Consequently, there is a significant decrease in the amount of helium that reaches grain boundaries, mitigating the threat of pressurized bubble formation and embrittlement. In order to understand the helium trapping mechanisms of the oxides at a fundamental level, the interface between the nanoclusters and the iron matrix must be modeled. We present results obtained using density functional theory on the Y2Ti2O7-Fe interface where the structure has been modeled based on experimental observations. Helium has been added along the interface in order to investigate the influence of helium on the structure and to obtain thermodynamic and kinetic parameters of helium along the interface.

  11. Mechanical alloyed Ho3+ doping in CoFe2O4 spinel ferrite and understanding of magnetic nanodomains

    NASA Astrophysics Data System (ADS)

    Panneer Muthuselvam, I.; Bhowmik, R. N.

    2010-04-01

    We doped Ho3+ in CoFe1.95Ho0.05O4 spinel ferrite by mechanical alloying and subsequent annealing at different temperatures (600-1200 °C). We understood the structural and magnetic properties of the samples using X-ray diffraction, SEM, Thermal analysis (TGA and DTA), and VSM measurement. The samples have shown structural stabilization within cubic spinel phase for the annealing temperature (TAN)≥800 °C. Thermal activated grain growth kinetics has been accompanied with the substantial decrease in lattice strain. The gain size dependent magnetism is evident from the variation of magnetic moment, remanent magnetization and coercivity of the material. The paramagnetic to ferrimagnetic transition temperature TC (˜805 K) seems to be grain size independent in the present material. The magnetic nanograins, either single domain/pseudo-single domain (50-64 nm) or multi-domain (above 64 nm) regime, showed superparamagnetic blocking below Tm, which is below TC (805 K) and also well above the room temperature.

  12. Pack cementation diffusion coatings for iron-base alloys

    SciTech Connect

    Rapp, R.A.

    1995-02-01

    With the aid of computer-assisted calculations of the equilibrium vapor pressures in halide-activated cementation packs, processing conditions have been identified and experimentally verified for the codeposition of two or more alloying elements in a diffusion coating on a variety of steels. The Cr-Si ferrite layers have proven to be very resistant to high temperature cyclic oxidation and to pitting in aqueous solutions. The process has been patented, and is being transferred for industrial application, e.g. for water walls of utility boilers, etc. In the proposed extension of this project, the use of mixed pure metal powders in the pack will be extended to achieve similar ferrite Fe-Cr-Al coatings with excellent oxidation resistance, with the eventual transfer of the technology to industry. In other recent studies, Ni-base alloy rods were aluminized by the halide-activated pack cementation process to bring their average composition to that for the ORNL-developed Ni{sub 3}Al, for use as a welding rod. A similar effort to develop a welding rod for the ORNL Fe{sub 3}Al alloy did not yield reproducible coating compositions or growth kinetics. The continued effort to produce Duriron-type (Fe-18Si-5Cr) coatings on steels was not successful. Literature for the intrinsic diffusion coefficients suggests that this task cannot be achieved.

  13. Cladding burst behavior of Fe-based alloys under LOCA

    DOE PAGES

    Terrani, Kurt A.; Dryepondt, Sebastien N.; Pint, Bruce A.; ...

    2015-12-17

    Burst behavior of austenitic and ferritic Fe-based alloy tubes has been examined under a simulated large break loss of coolant accident. Specifically, type 304 stainless steel (304SS) and oxidation resistant FeCrAl tubes were studied alongside Zircaloy-2 and Zircaloy-4 that are considered reference fuel cladding materials. Following the burst test, characterization of the cladding materials was carried out to gain insights regarding the integral burst behavior. Given the widespread availability of a comprehensive set of thermo-mechanical data at elevated temperatures for 304SS, a modeling framework was implemented to simulate the various processes that affect burst behavior in this Fe-based alloy. Themore » most important conclusion is that cladding ballooning due to creep is negligible for Fe-based alloys. Thus, unlike Zr-based alloys, cladding cross-sectional area remains largely unchanged up to the point of burst. Furthermore, for a given rod internal pressure, the temperature onset of burst in Fe-based alloys appears to be simply a function of the alloy's ultimate tensile strength, particularly at high rod internal pressures.« less

  14. Cladding burst behavior of Fe-based alloys under LOCA

    SciTech Connect

    Terrani, Kurt A.; Dryepondt, Sebastien N.; Pint, Bruce A.; Massey, Caleb P.

    2015-12-17

    Burst behavior of austenitic and ferritic Fe-based alloy tubes has been examined under a simulated large break loss of coolant accident. Specifically, type 304 stainless steel (304SS) and oxidation resistant FeCrAl tubes were studied alongside Zircaloy-2 and Zircaloy-4 that are considered reference fuel cladding materials. Following the burst test, characterization of the cladding materials was carried out to gain insights regarding the integral burst behavior. Given the widespread availability of a comprehensive set of thermo-mechanical data at elevated temperatures for 304SS, a modeling framework was implemented to simulate the various processes that affect burst behavior in this Fe-based alloy. The most important conclusion is that cladding ballooning due to creep is negligible for Fe-based alloys. Thus, unlike Zr-based alloys, cladding cross-sectional area remains largely unchanged up to the point of burst. Furthermore, for a given rod internal pressure, the temperature onset of burst in Fe-based alloys appears to be simply a function of the alloy's ultimate tensile strength, particularly at high rod internal pressures.

  15. Development of High-Temperature Ferritic Alloys and Performance Prediction Methods for Advanced Fission Energy Systems

    SciTech Connect

    G. RObert Odette; Takuya Yamamoto

    2009-08-14

    Reports the results of a comprehensive development and analysis of a database on irradiation hardening and embrittlement of tempered martensitic steels (TMS). Alloy specific quantitative semi-empirical models were derived for the dpa dose, irradiation temperature (ti) and test (Tt) temperature of yield stress hardening (or softening) .

  16. Development of thermally-sprayed Al-Cu-Fe-Cr quasicrystal coating

    NASA Astrophysics Data System (ADS)

    Setiamarga, Budi Hartono

    A class of quasicrystal alloys that has drawn a lot of attention is aluminum based quasicrystal alloys because they are hard, light weight, wear resistant, and have a non-stick property. Quasicrystalline materials in the form of coatings produced by thermal spray techniques have been developed to utilize their properties. The goal of this research has been to develop the knowledge necessary to produce good thermally sprayed Al-Cu-Fe-Cr quasicrystal coatings. Boron has been found to improve ductility, reduce porosity and increase hardness when added to other thermally sprayed powders, therefore, as part of this research, quasicrystal coatings containing boron will also be produced and evaluated. The first phase of this research utilized a fine QC-1 quasicrystal powder of Alsb{70.5}Cusb{10.1}Fesb{8.8}Crsb{10.6}. The addition of boron was done using mechanical mixing. The addition of boron in fused QC-1 powders shows that boron can reduce porosity and increase hardness. Due to difficulties with thermal spraying the fine QC-1 powder and evaporation of aluminum, a coarser QC-2 powder with similar composition to QC-1 powder was produced. QC-2 and boron modified QC-2 coatings have similar hardness and levels of porosity, around 11%, although boron modified QC-2 coatings proved to be more wear resistant than plain QC-2 coatings. Both coatings demonstrated a weak coating-substrate interface bonding. Laser heat treatment was used to reduce the porosity and strengthen the coating-substrate interface bonding. Laser treatment of QC-2 quasicrystal coatings resulted in harder and lower porosity coatings with better coating-substrate interface bonding. Unfortunately, hot-cracks in the coatings were also produced. Hot-cracks are undesireable because they decrease the coating's corrosion resistance. Thermal spraying using High Velocity Oxygen Fuel (HVOF) technique was done. It was used on QC-2 powder and QC-3 powder of composition Alsb{68.6}Cusb{10.8}Fesb{8.9}Crsb{9.7}Bsb{2.0}. This

  17. ENABLING THE PRACTICAL APPLICATION OF OXIDE DISPERSION-STRENGTHENED FERRITIC STEELS

    SciTech Connect

    Wright, Ian G; Pint, Bruce A; Dyadko, Dr. Eugene G.; Bornstein, Norman S.; Tatlock, Gordon J

    2007-01-01

    Effort has continued to evaluate joints made in oxide dispersion-strengthened (ODS) FeCrAl by (i) pulsed plasma-assisted diffusion (PPAD) bonding, and (ii) transient liquid phase (TLP) bonding. Creep tests of PPAD-bonded butt joints in air at 1000 C, using small, shoulder-loaded, dog bone-shaped specimens and an incrementally-loaded test technique, indicated that failure occurred at loads of up to 82% of that required to fail the parent alloy in the same test. For high creep-strength ferritic steels joined by conventional welding methods, strength reduction factors of 50-80% are considered to be acceptable. The failures apparently did not initiate along the joints; the observed mode of failure of the joined specimens was the same as observed for monolithic specimens of this alloy, by crack-initiated transgranular brittle fracture, followed by ductile overload failure. The progress of TLP bonding has been slower, with the major effort focused on understanding the behavior of the transient liquid phase and its interaction with the alloy microstructure during the various stages of bonding. Creep testing using the same procedures also has been used to evaluate changes resulting from torsional deformation of ODS-FeCrAl tubes in an attempt to modify their microstructures and increase their hoop strength. Interpretation of the results so far has not shown a clear trend, largely due to difficulties in measuring the effective angle of twist in the specimen gauge lengths. Other issues that have been addressed are the refinement of an approach for prediction of the oxidation-limited service lifetime of alumina scale-forming ODS alloys, and alternative routes for ODS alloy powder processing. Analysis of alloy specimens oxidized to failure (in some cases involving exposures for many thousands of hours) over a range of temperatures has provided an improved basis for calculating the values of parameters required in the lifing model (minimum Al content for protective behavior

  18. Effects of proton irradiation on nanocluster precipitation in ferritic steel containing fcc alloying additions

    SciTech Connect

    Zhang, Zhongwu; Liu, C T; Wang, Xun-Li; Miller, Michael K; Ma, Dong; Chen, Guang; Williams, J R; Chin, Bryan

    2012-01-01

    Newly-developed precipitate-strengthened ferritic steels with and without pre-existing nanoscale precipitates were irradiated with 4 MeV protons to a dose of ~5 mdpa at 50 C and subsequently examined by nanoindentation and atom probe tomography (APT). Irradiation-enhanced precipitation and coarsening of pre-existing nanoscale precipitates were observed. Copper partitions to the precipitate core along with a segregation of Ni, Al and Mn to the precipitate/matrix interface after both thermal aging and proton irradiation. Proton irradiation induces the precipitation reaction and coarsening of pre-existing nanoscale precipitates, and these results are similar to a thermal aging process. The precipitation and coarsening of nanoscale precipitates are responsible for the changes in hardness. The observation of the radiation-induced softening is essentially due to the coarsening of the pre-existing Cu-rich nanoscale precipitates. The implication of the precipitation on the embrittlement of reactor-pressure-vessel steels after irradiation is discussed.

  19. Comparison of fracture behavior for low-swelling ferritic and austenitic alloys irradiated in the Fast Flux Test Facility (FFTF) to 180 DPA. Revision 1

    SciTech Connect

    Huang, F.H.

    1992-02-01

    Fracture toughness testing was conducted to investigate the radiation embrittlement of high-nickel superalloys, modified austenitic steels and ferritic steels. These materials have been experimentally proven to possess excellent resistance to void swelling after high neutron exposures. In addition to swelling resistance, post-irradiation fracture resistance is another important criterion for reactor material selection. By means of fracture mechanics techniques the fracture behavior of those highly irradiated alloys was characterized in terms of irradiation and test conditions. Precipitation-strengthened alloys failed by channel fracture with very low postirradiation ductility. The fracture toughness of titanium-modified austenitic stainless steel D9 deteriorates with increasing fluence to about 100 displacement per atom (dpa), the fluence level at which brittle fracture appears to occur. Ferritic steels such as HT9 are the most promising candidate materials for fast and fusion reactor applications. The upper-shelf fracture toughness of alloy HT9 remained adequate after irradiation to 180 dpa although its ductile- brittle transition temperature (DBTT) shift by low temperature irradiation rendered the material susceptible to brittle fracture at room temperature. Understanding the fracture characteristics under various irradiation and test conditions helps reduce the potential for brittle fracture by permitting appropriate measure to be taken.

  20. Comparison of fracture behavior for low-swelling ferritic and austenitic alloys irradiated in the Fast Flux Test Facility (FFTF) to 180 DPA

    SciTech Connect

    Huang, F.H.

    1992-02-01

    Fracture toughness testing was conducted to investigate the radiation embrittlement of high-nickel superalloys, modified austenitic steels and ferritic steels. These materials have been experimentally proven to possess excellent resistance to void swelling after high neutron exposures. In addition to swelling resistance, post-irradiation fracture resistance is another important criterion for reactor material selection. By means of fracture mechanics techniques the fracture behavior of those highly irradiated alloys was characterized in terms of irradiation and test conditions. Precipitation-strengthened alloys failed by channel fracture with very low postirradiation ductility. The fracture toughness of titanium-modified austenitic stainless steel D9 deteriorates with increasing fluence to about 100 displacement per atom (dpa), the fluence level at which brittle fracture appears to occur. Ferritic steels such as HT9 are the most promising candidate materials for fast and fusion reactor applications. The upper-shelf fracture toughness of alloy HT9 remained adequate after irradiation to 180 dpa although its ductile- brittle transition temperature (DBTT) shift by low temperature irradiation rendered the material susceptible to brittle fracture at room temperature. Understanding the fracture characteristics under various irradiation and test conditions helps reduce the potential for brittle fracture by permitting appropriate measure to be taken.

  1. Domain Wall Magnetoresistance and Complex Magnetic Response in Antiferromagnetically Coupled Fe/Cr Multilayers

    DTIC Science & Technology

    2003-01-01

    Antiferromagnetically Coupled Fe/Cr Multilayers F.G.Aliev1, R.Villar1, R.Schad2 and J.L.Martinez 3 (1) Dpto. de Fisica de la Materia Condensada, C-Ill...Universidad Aut6noma de Madrid, 28049, Madrid, Spain (2) CMIT, University of Alabama, Tuscaloosa, USA (3) Instituto de Ciencia de Materiales Madrid

  2. Effects of alloying and processing modifications on precipitation and strength in 9%Cr ferritic/martensitic steels for fast reactor cladding

    NASA Astrophysics Data System (ADS)

    Tippey, Kristin E.

    P92 was modified with respect to alloying and processing in the attempt to enhance high-temperature microstructural stability and mechanical properties. Alloying effects were modeled in ThermoCalcRTM and analyzed with reference to literature. ThermoCalcRTM modeling was conducted to design two low-carbon P92-like low-carbon alloys with austenite stabilized by alternative alloying; full conversion to austenite allows for a fully martensitic structure. Goals included avoidance of Z-phase, decrease of M23C6 phase fraction and maintained or increased MX phase fraction. Fine carbonitride precipitation was optimized by selecting alloying compositions such that all V and Nb could be solutionized at temperatures outside the delta-ferrite phase field. A low-carbon alloy (LC) and a low-carbon-zero-niobium alloy (0Nb) were identified and fabricated. This low-carbon approach stems from the increased creep resistance reported in several low-carbon alloys, presumably from reduced M23C6 precipitation and maintained MX precipitation [1], although these low-carbon alloys also contained additional tungsten (W) and cobalt (Co) compared to the base P92 alloy. The synergistic effect of Co and W on the microstructure and mechanical properties are difficult to deconvolute. Higher solutionizing temperatures allow more V and Nb into solution and increase prior austenite grain size; however, at sufficiently high temperatures delta-ferrite forms. Optimal solutionizing temperatures to maximize V and Nb in solution, while avoiding the onset of the delta ferrite phase field, were analyzed in ThermoCalcRTM. Optical microscopy showed ThermoCalc RTM predicted higher delta-ferrite onset temperatures of 20 °C in P92 alloys to nearly 50 °C in the designed alloys of the critical temperature. Identifying the balance where maximum fine precipitation is achieved and delta-ferrite avoided is a key factor in the design of an acceptable P92-like alloy for Generation IV reactor cladding. Processing was

  3. High-Temperature Tensile Properties of Nano-Oxide Dispersion Strengthened Ferritic Steels Produced by Mechanical Alloying and Spark Plasma Sintering

    NASA Astrophysics Data System (ADS)

    Boulnat, Xavier; Fabregue, Damien; Perez, Michel; Mathon, Marie-Hélène; de Carlan, Yann

    2013-06-01

    Oxide-dispersion strengthened (ODS) ferritic steels were produced by mechanical alloying and subsequent spark plasma sintering. Very fast heating rates were used to minimize porosity when controlling grain size and precipitation of dispersoids within a compacted material. Sintering cycles performed at 1373 K (1100 °C) induced heterogeneous, but fine grain size distribution and high density of nano-oxides. Yield strengths at room temperature and at 923 K (650 °C) are 975 MPa and 298 MPa, respectively. Furthermore, high-temperature ductility is much increased: total strain of 28 pct at 923 K (650 °C).

  4. A review of the irradiation evolution of dispersed oxide nanoparticles in the b.c.c. Fe-Cr system: Current understanding and future directions

    NASA Astrophysics Data System (ADS)

    Wharry, Janelle P.; Swenson, Matthew J.; Yano, Kayla H.

    2017-04-01

    Thus far, a number of studies have investigated the irradiation evolution of oxide nanoparticles in b.c.c. Fe-Cr based oxide dispersion strengthened (ODS) alloys. But given the inconsistent experimental conditions, results have been widely variable and inconclusive. Crystal structure and chemistry changes differ from experiment to experiment, and the total nanoparticle volume fraction has been observed to both increase and decrease. Furthermore, there has not yet been a comprehensive review of the archival literature. In this paper, we summarize the existing studies on nanoparticle irradiation evolution. We note significant observations with respect to oxide nanoparticle crystallinity, composition, size, and number density. We discuss four possible contributing mechanisms for nanoparticle evolution: ballistic dissolution, Ostwald ripening, irradiation-enhanced diffusion, and homogeneous nucleation. Finally, we propose future directions to achieve a more comprehensive understanding of irradiation effects on oxide nanoparticles in ODS alloys.

  5. Tensile and fracture toughness properties of the nanostructured oxide dispersion strengthened ferritic alloy 13Cr-1W-0.3Ti-0.3Y 2O 3

    NASA Astrophysics Data System (ADS)

    Eiselt, Ch. Ch.; Klimenkov, M.; Lindau, R.; Möslang, A.; Odette, G. R.; Yamamoto, T.; Gragg, D.

    2011-10-01

    The realization of fusion power as an attractive energy source requires advanced structural materials that can cope with ultra-severe thermo-mechanical loads and high neutron fluxes experienced by fusion power plant components, such as the first wall, divertor and blanket structures. Towards this end, two variants of a 13Cr-1W-0.3Ti-0.3Y 2O 3 reduced activation ferritic (RAF-) ODS steel were produced by ball milling phase blended Fe-13Cr-1W, 0.3Y 20 3 and 0.3Ti powders in both argon and hydrogen atmospheres. The milled powders were consolidated by hot isostatic pressing (HIP). The as-HIPed alloys were then hot rolled into 6 mm plates. Microstructural, tensile and fracture toughness characterization of the hot rolled alloys are summarized here and compared to results previously reported for the as-HIPed condition.

  6. Fabrication of 13Cr-2Mo Ferritic/Martensitic Oxide-Dispersion-Strengthened Steel Components by Mechanical Alloying and Spark-Plasma Sintering

    NASA Astrophysics Data System (ADS)

    Bogachev, I.; Grigoryev, E.; Khasanov, O. L.; Olevsky, E.

    2014-06-01

    The outcomes of the mechanical alloying of 13Cr-2Mo ferritic/martensitic steel and yttria (oxide-dispersion-strengthened steel) powders in a ball mill are reported in terms of the powder particle size and morphology evolution. The optimal ball mill rotation speed and the milling time are discussed. The densification kinetics of the mechanically alloyed powder during the process of spark-plasma sintering is analyzed. An optimal set of the compaction processing parameters, including the maximum temperature, the dwell time, and the heating rate, is determined. The specifics of the densification are discussed in terms of the impact of major spark-plasma sintering parameters as well as the possible phase transformations occurring during compaction processing.

  7. Contrasting electrostatic and electromagnetic levitation experimental results for transformation kinetics of steel alloys.

    PubMed

    Matson, Douglas M; Fair, David J; Hyers, Robert W; Rogers, Jan R

    2004-11-01

    The delay between conversion of metastable ferrite to stable austenite during ternary Fe-Cr-Ni alloy double recalescence is seen to differ by over an order of magnitude for tests conducted using electrostatic and electromagnetic levitation. Several possible reasons for this deviation are proposed. Thermodynamic calculations on evaporation rates indicate that potential composition shifts during testing are minimized by limiting test time and thermal history. Simulation indicates that deviation would be limited to a factor of 1.5 under worst-case conditions. Possible effects due to differences in sample size are also eliminated since the metastable array, where stable phase nucleation must occur, is significantly smaller than the sample. Differences in internal convection are seen to be the most probable reason for the observed deviation.

  8. Heterogeneous Creep Deformations and Correlation to Microstructures in Fe-30Cr-3Al Alloys Strengthened by an Fe2Nb Laves Phase

    NASA Astrophysics Data System (ADS)

    Shassere, Benjamin; Yamamoto, Yukinori; Poplawsky, Jonathan; Guo, Wei; Babu, Sudarsanam Suresh

    2017-10-01

    A new Fe-Cr-Al (FCA) alloy system has been developed with good oxidation resistance and creep strength at high temperature. The alloy system is a candidate for use in future fossil-fueled power plants. The creep strength of these alloys at 973 K (700 °C) was found to be comparable with traditional 9 pct Cr ferritic-martensitic steels. A few FCA alloys with general composition of Fe-30Cr-3Al-.2Si- xNb ( x = 0, 1, or 2) with a ferrite matrix and Fe2Nb-type Laves precipitates were prepared. The detailed microstructural characterization of samples, before and after creep rupture testing, indicated precipitation of the Laves phase within the matrix, Laves phase at the grain boundaries, and a 0.5 to 1.5 μm wide precipitate-free zone (PFZ) parallel to all the grain boundaries. In these alloys, the areal fraction of grain boundary Laves phase and the width of the PFZ controlled the cavitation nucleation and eventual grain boundary ductile failure. A phenomenological model was used to compare the creep strain rates controlled by the effects of the particles on the dislocations within the grain and at grain boundaries. (The research sponsored by US-DOE, Office of Fossil Energy, the Crosscutting Research Program).

  9. Interdiffusion Behavior of Al-Rich Oxidation Resistant Coatings on Ferritic-Martensitic Alloys

    SciTech Connect

    Velraj, S.; Zhang, Ying; Hawkins, W. E.; Pint, Bruce A.

    2012-06-21

    We investigated interdiffusion of thin Al-rich coatings synthesized by chemical vapor deposition (CVD) and pack cementation on 9Cr ferritic–martensitic alloys in the temperature range of 650–700°C. The compositional changes after long-term exposures in laboratory air and air + 10 vol% H2O were examined experimentally. Interdiffusion was modeled by a modified coating oxidation and substrate interdiffusion model (COSIM) program. The modification enabled the program to directly input the concentration profiles of the as-deposited coating determined by electron probe microanalysis (EPMA). Reasonable agreement was achieved between the simulated and experimental Al profiles after exposures. Moreover, the model was also applied to predict coating lifetime at 650–700°C based on a minimum Al content (Cb) required at the coating surface to re-form protective oxide scale. In addition to a Cb value established from the failure of a thin CVD coating at 700°C, values reported for slurry aluminide coatings were also included in lifetime predictions.

  10. TEM and HRTEM study of oxide particles in an Al-alloyed high-Cr oxide dispersion strengthened ferritic steel with Hf addition

    NASA Astrophysics Data System (ADS)

    Dou, Peng; Kimura, Akihiko; Kasada, Ryuta; Okuda, Takanari; Inoue, Masaki; Ukai, Shigeharu; Ohnuki, Somei; Fujisawa, Toshiharu; Abe, Fujio; Jiang, Shan; Yang, Zhigang

    2017-03-01

    The nanoparticles in an Al-alloyed high-Cr oxide dispersion strengthened (ODS) ferritic steel with Hf addition, i.e., SOC-16 (Fe-15Cr-2W-0.1Ti-4Al-0.62Hf-0.35Y2O3), have been examined by transmission electron microscopy (TEM) and high resolution transmission electron microscopy (HRTEM). Relative to an Al-alloyed high-Cr ODS ferritic steel without Hf addition, i.e., SOC-9 (Fe-15.5Cr-2W-0.1Ti-4Al-0.35Y2O3), the dispersion morphology and coherency of the oxide nanoparticles in SOC-16 were significantly improved. Almost all the small nanoparticles (diameter <10 nm) in SOC-16 were found to be consistent with cubic Y2Hf2O7 oxides with the anion-deficient fluorite structure and coherent with the bcc steel matrix. The larger particles (diameter >10 nm) were also mainly identified as cubic Y2Hf2O7 oxides with the anion-deficient fluorite structure. The results presented here are compared with those of SOC-9 with a brief discussion of the underlying mechanisms of the unusual thermal and irradiation stabilities of the oxides as well as the superior strength, excellent irradiation tolerance and extraordinary corrosion resistance of SOC-16.

  11. Mechanosynthesis of A Ferritic ODS (Oxide Dispersion Strengthened) Steel Containing 14% Chromium and Its Characterization

    NASA Astrophysics Data System (ADS)

    Rivai, A. K.; Dimyati, A.; Adi, W. A.

    2017-05-01

    One of the advanced materials for application at high temperatures which is aggressively developed in the world is ODS (Oxide Dispersion strengthened) steel. ODS ferritic steels are one of the candidate materials for future nuclear reactors in the world (Generation IV reactors) because it is able to be used in the reactor above 600 °C. ODS ferritic steels have also been developed for the interconnect material of SOFC (Solid Oxide Fuel Cell) which will be exposed to about 800 °C of temperature. The steel is strengthened by dispersing homogeneously of oxide particles (ceramic) in nano-meter sized in the matrix of the steel. Synthesis of a ferritic ODS steel by dispersion of nano-particles of yttrium oxide (yttria: Y2O3) as the dispersion particles, and containing high-chromium i.e. 14% has been conducted. Synthesis of the ODS steels was done mechanically (mechanosynthesis) using HEM (High Energy ball Milling) technique for 40 and 100 hours. The resulted samples were characterized using SEM-EDS (Scanning Electron Microscope-Energy Dispersive Spectroscope), and XRD (X-ray diffraction) to analyze the microstructure characteristics. The results showed that the crystal grains of the sample with 100 hours milling time was much smaller than the sample with 40 hours milling time, and some amount of alloy was formed during the milling process even for 40 hours milling time. Furthermore, the structure analysis revealed that some amount of iron atom substituted by a slight amount of chromium atom as a solid solution. The quantitative analysis showed that the phase mostly consisted of FeCr solid-solution with the structure was BCC (body-centered cubic).

  12. Inclusion phases and the nucleation of acicular ferrite in submerged arc welds in high strength low alloy steels

    NASA Astrophysics Data System (ADS)

    Dowling, J. M.; Corbett, J. M.; Kerr, H. W.

    1986-09-01

    Series of submerged arc welds of HSLA steel made with three different fluxes and metallic additions of Ti, Mo, and Cr have been examined to study the inclusions and their role in the nucleation of acicular ferrite. Inclusion phases and compositions have been analyzed by electron diffraction and X-ray microanalysis. These analyses have shown that the inclusions contained many different compounds, the proportions of each depending upon both the flux and metallic additions. Six inclusion phases have been identified: galaxite (Al2O3 ṡ MnO), a titanium-rich compound (probably TiO), a copper sulfide, a manganese sulfide, a silica, and an aluminum-rich phase. No correlation was found between the amount of acicular ferrite in the weld metal and either average inclusion composition or individual inclusion phases. No epitaxial relationships between inclusions and adjacent ferrite grains could be identified. It has been concluded that inclusions nucleate acicular ferrite by acting as inert substrates according to the classical theory of heterogeneous nucleation. Because most inclusions are multi-phase and are touched by several ferrite grains, it has also been concluded that each inclusion can nucleate several ferrite grains, due to local regions of high surface energy on the inclusion.

  13. Be/W and W/Be bilayers deposited on Si substrates with hydrogenated Fe-Cr and Fe-Cr-Al interlayers for plasma facing components

    NASA Astrophysics Data System (ADS)

    Greculeasa, S. G.; Palade, P.; Schinteie, G.; Lungu, G. A.; Porosnicu, C.; Jepu, I.; Lungu, C. P.; Kuncser, V.

    2016-12-01

    Be/W and W/Be bilayers, of interest in regard to the specific behavior of plasma facing components (PFCs) were deposited on Si substrates by thermionic vacuum arc, with Fe, Fe-Cr and Fe-Cr-Al interlayers. The interlayers, with compositions approaching the one of the reduced activation steels used in supporting PFCs, were subsequently annealed in hydrogen atmosphere. The multilayers were characterized with respect to morphologic, structural, diffusional and atomic intermixing aspects via XRD, XRR, X-ray photoemission spectroscopy and Mössbauer spectroscopy. All as-prepared samples present partially amorphous structures. A main α-Fe phase is observed, as well as (superparamagnetic) secondary Fe oxides, metallic Fe with Si, Cr, W and Be neighbors, Be-rich Fe-Be and Fe-Si phases. High amounts of tungsten and tungsten oxides were also evidenced in the Fe layer. The strong atomic intermixing of W and Be layers was indirectly supported by the unusual densities of W and Be layers and 57Fe Mössbauer spectroscopy results.

  14. The Comparative Effect of Sugarcane Juice on the Abrasion-Corrosion Behavior of Fe-Cr-B Electric Arc Sprayed and Fe-Cr-C Weld Coatings

    NASA Astrophysics Data System (ADS)

    Buchanan, Vernon E.

    2012-02-01

    Abrasion-corrosion tests were conducted on two commonly Fe-Cr-C shielded metal arc welding (SMAW) hardfacings used in the sugar industry and an arc sprayed Fe-Cr-based coating. The tests were performed on a modified block-on-ring tester with the coatings sliding against compressed sugarcane fiber in the presence of abrasive slurry. The findings showed that, in the presence of sugarcane juice and sand slurry, the SMAW coatings had similar wear performance while the abrasive wear of the arc-sprayed coating was superior to the SMAW coatings. In the presence of a neutral solution, the material loss from the arc-sprayed coating was similar to that obtained in the sugarcane juice while the SMAW coatings showed a marked decrease; this demonstrated that the arc-sprayed coating was more desirable in an abrasive-corrosion environment. The study also showed that the resistance to material does not follow the expected trend, in which wear resistance increases with increasing hardness.

  15. Oxidation behavior of ferritic-martensitic and ODS steels in supercritical water

    NASA Astrophysics Data System (ADS)

    Bischoff, Jeremy

    Ferritic-martensitic and ODS alloys are primary candidates for application as cladding and structural material in Generation IV nuclear power plants, especially the supercritical water reactor. One of the main in-service degradation mechanisms for these alloys is uniform corrosion, thus this project focuses on understanding the oxidation behavior of these alloys in the supercritical water (SCW) environment. This understanding is acquired through the analysis of the oxide microstructure using microbeam synchrotron radiation diffraction and fluorescence associated with electron microscopy (both SEM and TEM). The microbeam synchrotron radiation diffraction and fluorescence technique provides unique microstructural data of the oxide. This technique simultaneously probes elemental and phase information step by step with a sub-micron spatial resolution throughout the oxide layers. Thus we were able to locate specific phases, such as Cr2O3, at specific locations in the oxide layer, mainly the interfaces. The electron microscopy complemented this analysis by imaging the oxide layers, to yield detailed information on the oxide morphology. All the alloys studied exhibited the same three-layer structure with an outer layer containing only Fe3O4, an inner layer containing a mixture of Fe3O4 and FeCr2O 4, and a diffusion layer containing a mixture of chromium-rich precipitates (Cr2O3 and FeCr2O4) and metal grains. By analyzing samples with various exposure times, we were able to follow the evolution of the oxide microstructure with exposure time. To obtain the corroded samples, several corrosion experiments were performed: some in supercritical water (at 500°C and 600°C) and one experiment in 500°C steam. The test in steam was undertaken to obtain more data points in the kinetic curves, because we thought the corrosion in steam and supercritical water at the same temperature would result in similar kinetics. This turned out not to be the case and the samples in supercritical

  16. Phase relations and thermodynamics of the system Fe-Cr-0 in the temperature range of 1600 °C to 1825 °C (1873 to 2098 K) under strongly reducing conditions

    NASA Astrophysics Data System (ADS)

    Toker, N. Y.; Darken, L. S.; Muan, Arnulf

    1991-10-01

    Equilibrium relations involving alloy and oxide phases in the system Fe-Cr-O were determined in the temperature range from 1600 °C to 1825 °C (1873 to 2087 K). Compositions of coexisting alloy and spinel phases were established as a function of oxygen pressure by equilibrating liquid Fe-Cr alloys with iron chromite (Fe3-xCrxO4) solid solutions at 1600 °C and 1700 °C. Combinations of these experimental data and thermodynamic calculations were used to construct composition-oxygen pressure diagrams for the system at 1600 °C and 1700 °C. Additional runs for selected mixtures were made at still higher temperatures (1700 °C to 1825 °C), and thermodynamic parameters were derived for spinel-containing phase assemblages at temperatures up to 1865 °C. The spinel phases occurring in the present system are typically in the high-chromium range of the solid-solution series Fe3O4-Cr3O4, i.e., in the range between stoichiometric iron chromite (FeCr2O4) and Cr3O4. The activities of the various oxide components of the spinel solid solution at 1600 °C were calculated from experimentally determined parameters for coexisting alloy and spinel phases, as well as by statistical-mechanical modeling of the same spinel solid solution based on crystal-chemical considerations. The agreement between the two sets of results was excellent. Temperature variation of parameters characterizing the univariant equilibria spinel + Cr2O3 + alloy and spinel + alloy + liquid oxide was established. The univariant curves were found to display temperature maxima of 1715 °C ± 5 °C and approximately 1865 °C, respectively. In analogy with relations in the Cr-O system, the increase in divalent chromium of the liquid oxide phase with decreasing oxygen potential was identified as the main cause of the sharp decrease in liquidus temperatures of chromites in contact with Fe-Cr alloys of high Cr contents.

  17. Creep behavior of commercial FeCrAl foils: beneficial and detrimental effect of oxidation

    SciTech Connect

    Dryepondt, Sebastien N; Pint, Bruce A; Lara-Curzio, Edgar

    2012-01-01

    Creep tests were performed at 875 and 1050 C on commercially available FeCrAl foils (~50 m, 2 mil thickness) over a wide range of stress and duration to characterize their creep behavior. The oxide scales formed on the creep specimens were analyzed and compared to those that formed on unstressed specimens to assess the effect of stress and strain on oxide growth mechanisms. Below a specific stress threshold, creep rate and lifetime become independent of the applied load and rupture occurs due to the onset of breakaway oxidation. A creep rate model based on the strengthening of the FeCrAl foils due to load-bearing by the thermally-grown alumina scale was observed to be in good agreement with the experimental results.

  18. Modelless approach in X-ray reflectivity of multilayer nanoheterostructure Fe/Cr

    NASA Astrophysics Data System (ADS)

    Babanov, Yu A.; Devyaterikov, D. I.; Ustinov, V. V.

    2017-10-01

    A new modelless method of determining the element concentration profile of metallic multilayer nanoheterostructures for low-contrast systems is applied to study periodical and aperiodical multilayer Fe/Cr system by X-ray reflectivity. As a special case, we discuss a cluster-layered Fe/Cr film with Kondo-like behavior of the resistance. The method does not require any a priori information on the structure of the multilayer nanostructures, such as position and width of interfaces, as well as, their shape. The method is based on solution of the Fredholm integral equation of the first kind, which relates the reflection coefficient and the concentration profile of the chemical elements of the sample. The ill-posed inverse problem of determination of the element concentration profile is solved by the regularization method. Efficiency of the method is confirmed by model calculations.

  19. Fuel Performance Calculations for FeCrAl Cladding in BWRs

    SciTech Connect

    George, Nathan; Sweet, Ryan; Maldonado, G. Ivan; Wirth, Brian D.; Powers, Jeffrey J.; Worrall, Andrew

    2015-01-01

    This study expands upon previous neutronics analyses of the reactivity impact of alternate cladding concepts in boiling water reactor (BWR) cores and directs focus toward contrasting fuel performance characteristics of FeCrAl cladding against those of traditional Zircaloy. Using neutronics results from a modern version of the 3D nodal simulator NESTLE, linear power histories were generated and supplied to the BISON-CASL code for fuel performance evaluations. BISON-CASL (formerly Peregrine) expands on material libraries implemented in the BISON fuel performance code and the MOOSE framework by providing proprietary material data. By creating material libraries for Zircaloy and FeCrAl cladding, the thermomechanical behavior of the fuel rod (e.g., strains, centerline fuel temperature, and time to gap closure) were investigated and contrasted.

  20. Intermetallic R-phase in maraging steels of the Fe-Cr-Ni-Co-Mo system

    NASA Astrophysics Data System (ADS)

    Tarasenko, L. V.; Titov, V. I.

    2006-07-01

    Concentration and temperature conditions of formation of intermetallic R-phase in margining steels of the Fe-Cr-Ni-Co-Mo system are studied with the help of methods of physicochemical phase analysis and x-ray diffraction analysis. The role of chemical elements in the formation of the multicomponent R-phase is determined. A hypothesis employing the Kasper dimensional principle is suggested for multicomponent intermetallics formed in steels.

  1. The structure of Fe-Cr-B coatings obtained using selected methods of thermal spraying

    NASA Astrophysics Data System (ADS)

    Szymański, K.; Szpak, M.

    2012-05-01

    This paper presents issues connected with the production of protective coatings via thermal spraying. Information about wire coating materials which contain phases from the Fe-Cr-B system is presented. Arc thermal spraying is characterised and its possible applications are determined. The results of the examinations of the structure of coatings obtained by means of various arc spraying systems are discussed. Coatings of this type are used in the machine building and power engineering industries.

  2. Thermal performance of Fe-Cr-Nb-B systems in magnetic hyperthermia

    NASA Astrophysics Data System (ADS)

    Astefanoaei, Iordana; Chiriac, Horia; Stancu, Alexandru

    2017-03-01

    In magnetic hyperthermia, the temperature control within the malignant tissues is an important step to increase the efficiency of the therapy. A temperature analysis is a good method to improve the heating process of the magnetic particles injected within tissues. This paper analyzes the thermal effects induced within malignant tissues by the magnetic systems like: magnetite and Fe-Cr-Nb-B when an external time-dependent magnetic field is applied. The heat generation by Néel and Brown relaxations was modeled using the thermal and magnetic properties of the Fe-Cr-Nb-B particles experimentally determined. A lognormal particle size distribution was considered for these magnetic systems with dimensions from 5 nm to 30 nm. After their injection at the center of the tumor, according to the solution of the transient convection-diffusion equation in a porous medium, the mass concentration of the particles within ferrofluid has a spatial and temporal distribution. The ferrofluid injection process was modeled using the Brinkman equations. The ferrofluid injection rate during the injection process influences significantly the spatial distribution of the particle concentration and temperature field within tumor. Higher values of the ferrofluid flow rate determine a strong convection of the particles to the tumor center. As a consequence, the temperature gradients within tumor are smaller. The performance in Magnetic Hyperthermia of Fe-Cr-Nb-B magnetic systems is discussed.

  3. Disordering and grain boundaries of (Ni,Fe)Cr2O4 spinels from atomistic calculations.

    PubMed

    Chartier, Alain; Golovchuk, Bogdan; Gossé, Stéphane; Van Brutzel, Laurent

    2013-10-07

    A novel empirical potential has been developed to evaluate the thermodynamic stability of Ni(1-x)Fe(x)Cr2O4 spinels. The simulations confirm the hypothesis that the NiCr2O4-FeCr2O4 pseudo-binary has normal structure spinel up to 1000 K and stabilizes as a solid solution. However, the disordering energy (normal to inverse spinel) is found higher for FeCr2O4 than for NiCr2O4 spinel. The formation energies of tilt, twist, and random grain boundaries have been calculated in pure NiCr2O4 and FeCr2O4. The same behavior has been found for both spinels. Detail analysis of the grain boundaries structure shows that the cation coordination number is a key parameter for the stability of the grain boundaries. With this criterion, we evidenced that the structural and energetic differences are caused only by nickel and iron cations.

  4. Disordering and grain boundaries of (Ni,Fe)Cr2O4 spinels from atomistic calculations

    NASA Astrophysics Data System (ADS)

    Chartier, Alain; Golovchuk, Bogdan; Gossé, Stéphane; Van Brutzel, Laurent

    2013-10-01

    A novel empirical potential has been developed to evaluate the thermodynamic stability of Ni1-xFexCr2O4 spinels. The simulations confirm the hypothesis that the NiCr2O4-FeCr2O4 pseudo-binary has normal structure spinel up to 1000 K and stabilizes as a solid solution. However, the disordering energy (normal to inverse spinel) is found higher for FeCr2O4 than for NiCr2O4 spinel. The formation energies of tilt, twist, and random grain boundaries have been calculated in pure NiCr2O4 and FeCr2O4. The same behavior has been found for both spinels. Detail analysis of the grain boundaries structure shows that the cation coordination number is a key parameter for the stability of the grain boundaries. With this criterion, we evidenced that the structural and energetic differences are caused only by nickel and iron cations.

  5. Effect of Alumina on Green Properties of Al-Fe-Cr Powder Composites

    NASA Astrophysics Data System (ADS)

    Mohsin, Mohammad; Mohd, Aas; Arif Siddiqui, M.; Suhaib, Mohd.; Arif, Sajjad

    2017-08-01

    This work illustrates the results of the effect of aluminum oxide (Al2O3) on the green density, hardness and electrical conductivity of Al-Fe-Cr-Al2O3 powder composites at different compaction pressures (470 MPa, 550 MPa and 600 MPa). SEM analysis for different Al2O3 composition was done. The composite consisted of Al-75%, Fe-25%, Cr-5% by weight as matrix material and alumina (Al2O3) was added in varying percentage by weight (0-30), as reinforcement. Powders of Al, Fe, Cr and Al2O3 having average particle size of 48 µm, 150 µm, 100 µm and 100 µm respectively with all having purity ≥ 99% were used. Ethanol (5 wt. %) had been used as a process control agent (PCA). Synthesis of Al-Fe-Cr-Al2O3 composites was carried in shaker mill. The ball to powder ratio was kept 20:1. The characterization of the powder was followed by Scanning Electron Microscopy (SEM). There was an increase in green density, hardness and electrical conductivity with increase in compaction pressure but no significant effect of adding alumina on these properties was observed.

  6. Ab initio investigation of high-entropy alloys of 3d elements

    NASA Astrophysics Data System (ADS)

    Tian, Fuyang; Varga, Lajos Karoly; Chen, Nanxian; Delczeg, Lorand; Vitos, Levente

    2013-02-01

    Single-phase high-entropy alloys are investigated using the exact muffin-tin orbitals (EMTO) method in combination with the coherent potential approximation (CPA). Choosing the paramagnetic face-centered-cubic NiCoFeCr alloy as an example, we compare the CPA results with those obtained using the supercell (SC) method. For the equilibrium Wigner-Seitz radius and elastic properties, the single-site mean-field approximation turns out to yield consistent results with the SC approach. Next, we employ the EMTO-CPA method to study the bulk properties of CuNiCoFeCrTix (x=0.0-0.5,1.0) and NiCoFeCrTi high-entropy alloys. A detailed comparison between the theoretical results and the available experimental data demonstrates that ab initio theory can properly describe the fundamental properties of this important class of engineering alloys. Theory predicts NiCoFeCr and CuNiCoFeCr to be more isotropic and less ductile than the Ti-containing single-phase alloys (CuNiCoFeCrTix with x≳0.4 and NiCoFeCrTi).

  7. The connection analysis between the dilution of the deposited Fe-Cr-V-Mo-C layer by the basic metal and the parameters of its microstructure

    NASA Astrophysics Data System (ADS)

    Degterev, A. S.; Gnusov, S. F.

    2017-02-01

    In this work, the structure of the Fe-Cr-V-Mo-C coatings received by plasma transferred arc cladding was investigated. Coatings were deposited on plates with a thickness of 10 mm and made from constructional steel (steel 20). The correlation analysis of relationships between dilution of the deposited layers by the basic metal and the parameters of their microstructure was carried out. The parameters were as follows: volume fraction, a size, a shape factor, the distance between particles, the number of particles of vanadium carbide, volume fraction of the eutectic on the basis of carbide M7C3 and the distances between its colonies, as well as the volume fraction of the α-phase in the alloy matrix.

  8. Load partitioning between the bcc-iron matrix and NiAl-type precipitates in a ferritic alloy on multiple length scales

    SciTech Connect

    Sun, Zhiqian; Song, Gian; Sisneros, Thomas A.; Clausen, Bjorn; Pu, Chao; Li, Lin; Gao, Yanfei; Liaw, Peter K.

    2016-03-16

    An understanding of load sharing among constituent phases aids in designing mechanical properties of multiphase materials. Here we investigate load partitioning between the body-centered-cubic iron matrix and NiAl-type precipitates in a ferritic alloy during uniaxial tensile tests at 364 and 506 C on multiple length scales by in situ neutron diffraction and crystal plasticity finite element modeling. Our findings show that the macroscopic load-transfer efficiency is not as high as that predicted by the Eshelby model; moreover, it depends on the matrix strain-hardening behavior. We explain the grain-level anisotropic load-partitioning behavior by considering the plastic anisotropy of the matrix and elastic anisotropy of precipitates. We further demonstrate that the partitioned load on NiAl-type precipitates relaxes at 506 C, most likely through thermally-activated dislocation rearrangement on the microscopic scale. Furthermore, the study contributes to further understanding of load-partitioning characteristics in multiphase materials.

  9. Mechanisms of Sticking Phenomenon Occurring during Hot Rolling of Two Ferritic Stainless Steels

    NASA Astrophysics Data System (ADS)

    Son, Chang-Young; Kim, Chang Kyu; Ha, Dae Jin; Lee, Sunghak; Lee, Jong Seog; Kim, Kwang Tae; Lee, Yong Deuk

    2007-11-01

    Mechanisms of sticking phenomenon occurring during hot rolling of two ferritic stainless steels, STS 430J1L and STS 436L, were investigated in the present study. A hot-rolling simulation test was carried out using a high-temperature wear tester capable of controlling rolling speed, load, and temperature. The test results at 900 °C and 1000 °C revealed that the sticking process proceeded with three stages, i.e., nucleation, growth, and saturation, for the both stainless steels, and that STS 430J1L had a smaller number of sticking nucleation sites and slower growth rate than the STS 436L because of higher high-temperature hardness, thereby leading to less serious sticking. When the test was conducted at 1070 °C, the sticking hardly occurred in both stainless steels as Fe-Cr oxide layers were formed on the surface of the rolled materials. Thus, in order to prevent or minimize the sticking, it was suggested to improve high-temperature properties of stainless steels in the case of hot rolling at 900 °C to 1000 °C, and to establish appropriate rolling conditions and alloy compositions for ready formation of oxide layers in the case of hot rolling at higher temperatures than 1000 °C.

  10. Current status and recent research achievements in ferritic/martensitic steels

    NASA Astrophysics Data System (ADS)

    Tavassoli, A.-A. F.; Diegele, E.; Lindau, R.; Luzginova, N.; Tanigawa, H.

    2014-12-01

    When the austenitic stainless steel 316L(N) was selected for ITER, it was well known that it would not be suitable for DEMO and fusion reactors due to its irradiation swelling at high doses. A parallel programme to ITER collaboration already had been put in place, under an IEA fusion materials implementing agreement for the development of a low activation ferritic/martensitic steel, known for their excellent high dose irradiation swelling resistance. After extensive screening tests on different compositions of Fe-Cr alloys, the chromium range was narrowed to 7-9% and the first RAFM was industrially produced in Japan (F82H: Fe-8%Cr-2%W-TaV). All IEA partners tested this steel and contributed to its maturity. In parallel several other RAFM steels were produced in other countries. From those experiences and also for improving neutron efficiency and corrosion resistance, European Union opted for a higher chromium lower tungsten grade, Fe-9%Cr-1%W-TaV steel (Eurofer), and in 1997 ordered the first industrial heats. Other industrial heats have been produced since and characterised in different states, including irradiated up to 80 dpa. China, India, Russia, Korea and US have also produced their grades of RAFM steels, contributing to overall maturity of these steels. This paper reviews the work done on RAFM steels by the fusion materials community over the past 30 years, in particular on the Eurofer steel and its design code qualification for RCC-MRx.

  11. Magnetic and energetic properties of low-index Cr surfaces and Fe/Cr interfaces: A first-principles study

    NASA Astrophysics Data System (ADS)

    Soulairol, R.; Fu, Chu-Chun; Barreteau, C.

    2011-10-01

    Density functional theory calculations are performed to investigate the impact of magnetism on the energetics of low-index Cr surfaces and Fe/Cr interfaces, that is, Cr(100), Cr(110), Fe/Cr(100), and Fe/Cr(110). We have also determined the stability of various Cr magnetic structures, particularly the spin-density waves, in the presence of these surfaces and interfaces. We show that the most stable structure of the spin-density wave is mainly dictated by the subtle balance between bulk and surface/interface influences, and strongly dependent on the surface/interface orientation. Regarding the Cr surfaces, we confirm the role of magnetism to lower the surface energy of Cr(100) with respect to Cr(110). Among all the possible orientations of the wave vector, only the out-of-plane wave is found to be stable near Cr(100) surfaces with the high-moment sites located at the surface layer. At variance, the in-plane wave is shown to be the most stable one, consistent with experimental data for very thin Cr(110) films. Concerning the Fe/Cr interfaces, magnetic frustrations are identified to be responsible for a higher formation energy of Fe/Cr(110) compared to that of Fe/Cr(100). This unusual anisotropy of interface energies is clearly different from the corresponding interfaces between Cr and a nonmagnetic element, Cu. Two ways are suggested to relax partially the magnetic frustrations at the (110) interface and to lower its formation energy. Noncollinear magnetic configurations can be developed where local moments of Fe and Cr atoms are perpendicular to each other. Also, in order to preserve phase coherence, in-plane spin-density waves show a very stable magnetic structure with the nodes at the interface layer. The presence of low-moment sites at Fe/Cr(110) offer another way to relax the magnetic frustrations and lower the interfacial energy.

  12. Optical properties and electronic structure of the nonmetallic metal FeCrAs

    NASA Astrophysics Data System (ADS)

    Akrap, A.; Dai, Y. M.; Wu, W.; Julian, S. R.; Homes, C. C.

    2014-03-01

    The complex optical properties of a single crystal of hexagonal FeCrAs (TN≃125 K) have been determined above and below TN over a wide frequency range in the planes (along the b axis) and along the perpendicular (c-axis) direction. At room temperature, the optical conductivity σ1(ω) has an anisotropic metallic character. The electronic band structure reveals two bands crossing the Fermi level, allowing the optical properties to be described by two free-carrier (Drude) contributions consisting of a strong, broad component and a weak, narrow term that describes the increase in σ1(ω) below ≃15 meV. The dc resistivity of FeCrAs is "nonmetallic," meaning that it rises in power-law fashion with decreasing temperature, without any signature of a transport gap. In the analysis of the optical conductivity, the scattering rates for both Drude contributions track the dc resistivity quite well, leading us to conclude that the nonmetallic resistivity of FeCrAs is primarily due to a scattering rate that increases with decreasing temperature, rather than the loss of free carriers. The power law σ1(ω)∝ω-0.6 is observed in the near-infrared region and as T →TN spectral weight is transferred from low to high energy (≳0.6 eV); these effects may be explained by either the two-Drude model or Hund's coupling. We also find that a low-frequency in-plane phonon mode decreases in frequency for T

  13. Flight Planning for the International Space Station - Levitation Observation of Dendrite Evolution in Steel Ternary Alloy Rapid Solidification (LODESTARS)

    NASA Technical Reports Server (NTRS)

    Flemings, Merton C.; Matson, Douglas M.; Hyers, Robert W.; Rogers, Jan R.

    2003-01-01

    During rapid solidification, a molten sample is cooled below its equilibrium solidification temperature to form a metastable liquid. Once nucleation is initiated, growth of the solid phase proceeds and can be seen as a sudden rise in temperature. The heat of fusion is rejected ahead of the growing dendrites into the undercooled liquid in a process known as recalescence. Fe-Cr-Ni alloys may form several equilibrium phases and the hypoeutectic alloys, with compositions near the commercially important 316 stainless steel alloy, are observed to solidify by way of a two-step process known as double recalescence. During double recalescence, the first temperature rise is associated with formation of the metastable ferritic solid phase with subsequent conversion to the stable austenitic phase during the second temperature rise. Selection of which phase grows into the undercooled melt during primary solidification may be accomplished by choice of the appropriate nucleation trigger material or by control of the processing parameters during rapid solidification. Due to the highly reactive nature of the molten sample material and in order to avoid contamination of the undercooled melt, a containerless electromagnetic levitation (EML) processing technique is used. In ground-based EML, the same forces that support the weight of the sample against gravity also drive convection in the liquid sample. However, in microgravity, the force required to position the sample is greatly reduced, so convection may be controlled over a wide range of internal flows. Space Shuttle experiments have shown that the double recalescence behavior of Fe-Cr-Ni alloys changes between ground and space EML experiments. This program is aimed at understanding how melt convection influences phase selection and the evolution of rapid solidification microstructures.

  14. Structural Disorder and Magnetism in the Spin-Gapless Semiconductor CoFeCrAl

    DTIC Science & Technology

    2016-08-24

    first-principle calculations. The melt-spun and annealed samples all exhibit Heusler-type superlattice peaks, but the peak intensities indicate a...require a superlattice ordering of the Cr and Al atoms, whereas in the latter, Cr and Al form a solid solution . Figure 1 shows the structures of the...have produced and analyzed two melt-spun CoFeCrAl0.5Si0.5 ribbon samples. The two samples were produced by arc melting, rapid quenching, and annealing in

  15. Low frequency magnetic response in antiferromagnetically coupled Fe/Cr multilayers.

    PubMed

    Aliev, F G; Martinez, J L; Moshchalkov, V V; Bruynseraede, Y; Levanyuk, A P; Villar, R

    2002-05-06

    The magnetic field and temperature dependence of the low frequency magnetic response of antiferromagnetically coupled Fe/Cr(100) multilayers has been studied between +/-500 Oe, from 2 to 300 K. At T = 2 K the losses exhibit an unusually strong frequency dependence which can be described within a single relaxation time scheme. This relaxation time proves to be strongly field dependent. These phenomena are specific for epitaxial multilayers with large magnetoresistance. The behavior of the relaxation time at low temperatures might be related to some quantum tunneling processes.

  16. Tungsten fiber reinforced FeCrAlY - A first generation composite turbine blade material

    NASA Technical Reports Server (NTRS)

    Petrasek, D. W.; Winsa, E. A.; Westfall, L. J.; Signorelli, R. A.

    1979-01-01

    General and composite turbine blade material requirements are examined to identify a specific tungsten fiber reinforced superalloy (TFRS) having, in addition to strength, the desired combination of other material properties needed in turbine blades. Experimental data indicated that a thoriated tungsten fiber reinforced FeCrAlY matrix composite should have the stress-rupture, creep, tensile, fatigue, and impact strengths required for turbine blades operating from 1250 to 1370 K. Fabrication and design concepts are developed to demonstrate the feasibility of fabricating a hollow TFRS turbine blade at reasonable cost.

  17. Characterization and Modeling of Grain Boundary Chemistry Evolution in Ferritic Steels under Irradiation

    SciTech Connect

    Marquis, Emmanuelle; Wirth, Brian; Was, Gary

    2016-03-28

    Ferritic/martensitic (FM) steels such as HT-9, T-91 and NF12 with chromium concentrations in the range of 9-12 at.% Cr and high Cr ferritic steels (oxide dispersion strengthened steels with 12-18% Cr) are receiving increasing attention for advanced nuclear applications, e.g. cladding and duct materials for sodium fast reactors, pressure vessels in Generation IV reactors and first wall structures in fusion reactors, thanks to their advantages over austenitic alloys. Predicting the behavior of these alloys under radiation is an essential step towards the use of these alloys. Several radiation-induced phenomena need to be taken into account, including phase separation, solute clustering, and radiation-induced segregation or depletion (RIS) to point defect sinks. RIS at grain boundaries has raised significant interest because of its role in irradiation assisted stress corrosion cracking (IASCC) and corrosion of structural materials. Numerous observations of RIS have been reported on austenitic stainless steels where it is generally found that Cr depletes at grain boundaries, consistently with Cr atoms being oversized in the fcc Fe matrix. While FM and ferritic steels are also subject to RIS at grain boundaries, unlike austenitic steels, the behavior of Cr is less clear with significant scatter and no clear dependency on irradiation condition or alloy type. In addition to the lack of conclusive experimental evidence regarding RIS in F-M alloys, there have been relatively few efforts at modeling RIS behavior in these alloys. The need for predictability of materials behavior and mitigation routes for IASCC requires elucidating the origin of the variable Cr behavior. A systematic detailed high-resolution structural and chemical characterization approach was applied to ion-implanted and neutron-irradiated model Fe-Cr alloys containing from 3 to 18 at.% Cr. Atom probe tomography analyses of the microstructures revealed slight Cr clustering and segregation to dislocations and

  18. Morphology of Proeutectoid Ferrite

    NASA Astrophysics Data System (ADS)

    Yin, Jiaqing; Hillert, Mats; Borgenstam, Annika

    2017-01-01

    The morphology of grain boundary nucleated ferrite particles in iron alloys with 0.3 mass pct carbon has been classified according to the presence of facets. Several kinds of particles extend into both grains of austenite and have facets to both. It is proposed that they all belong to a continuous series of shapes. Ferrite plates can nucleate directly on the grain boundary but can also develop from edges on many kinds of particles. Feathery structures of parallel plates on both sides of a grain boundary can thus form. In sections, parallel to their main growth direction, plates have been seen to extend the whole way from the nucleation site at the grain boundary and to the growth front. This happens in the whole temperature range studied from 973 K to 673 K (700 °C to 400 °C). The plates thus grow continuously and not by subunits stopping at limited length and continuing the growth by new ones nucleating. Sometimes, the plates have ridges and in oblique sections they could be mistaken for the start of new plates. No morphological signs were observed indicating a transition between Widmanstätten ferrite and bainitic ferrite. It is proposed that there is only one kind of acicular ferrite.

  19. Morphology of Proeutectoid Ferrite

    NASA Astrophysics Data System (ADS)

    Yin, Jiaqing; Hillert, Mats; Borgenstam, Annika

    2017-03-01

    The morphology of grain boundary nucleated ferrite particles in iron alloys with 0.3 mass pct carbon has been classified according to the presence of facets. Several kinds of particles extend into both grains of austenite and have facets to both. It is proposed that they all belong to a continuous series of shapes. Ferrite plates can nucleate directly on the grain boundary but can also develop from edges on many kinds of particles. Feathery structures of parallel plates on both sides of a grain boundary can thus form. In sections, parallel to their main growth direction, plates have been seen to extend the whole way from the nucleation site at the grain boundary and to the growth front. This happens in the whole temperature range studied from 973 K to 673 K (700 °C to 400 °C). The plates thus grow continuously and not by subunits stopping at limited length and continuing the growth by new ones nucleating. Sometimes, the plates have ridges and in oblique sections they could be mistaken for the start of new plates. No morphological signs were observed indicating a transition between Widmanstätten ferrite and bainitic ferrite. It is proposed that there is only one kind of acicular ferrite.

  20. Biofunctional hybrid materials: bimolecular organosilane monolayers on FeCr alloys

    NASA Astrophysics Data System (ADS)

    Vuori, Leena; Leppiniemi, Jenni; Hannula, Markku; Lahtonen, Kimmo; Hirsimäki, Mika; Nõmmiste, Ergo; Costelle, Leila; Hytönen, Vesa P.; Valden, Mika

    2014-10-01

    Hybrid organic-inorganic interfaces are the key to functionalization of stainless steel (SS). We present a solution-based deposition method for fabricating uniform bimolecular organosilane monolayers on SS and show that their properties and functionalities can be further developed through site-specific biotinylation. We correlate molecular properties of the interface with its reactivity via surface sensitive synchrotron radiation mediated high-resolution photoelectron spectroscopy (HR-PES) and chemical derivatization (CD), and we demonstrate specific bonding of streptavidin proteins to the hybrid interface. The method facilitates efficient growth of uniform bimolecular organosilane monolayers on SS under ambient conditions without the need to prime the SS surface with vacuum-deposited inorganic buffer layers. The obtained insights into molecular bonding, orientation, and behaviour of surface-confined organofunctional silanes on SS enable a new generic approach to functionalization of SS surfaces with versatile nanomolecular organosilane layers.