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Sample records for ferritic fe-cr alloys

  1. Formation Mechanisms of Alloying Element Nitrides in Recrystallized and Deformed Ferritic Fe-Cr-Al Alloy

    NASA Astrophysics Data System (ADS)

    Akhlaghi, Maryam; Meka, Sai Ramudu; Jägle, Eric A.; Kurz, Silke J. B.; Bischoff, Ewald; Mittemeijer, Eric J.

    2016-09-01

    The effect of the initial microstructure (recrystallized or cold-rolled) on the nitride precipitation process upon gaseous nitriding of ternary Fe-4.3 at. pct Cr-8.1 at. pct Al alloy was investigated at 723 K (450 °C) employing X-ray diffraction (XRD) analyses, transmission electron microscopy (TEM), atom probe tomography (APT), and electron probe microanalysis (EPMA). In recrystallized Fe-Cr-Al specimens, one type of nitride develops: ternary, cubic, NaCl-type mixed Cr1- x Al x N. In cold-rolled Fe-Cr-Al specimens, precipitation of two types of nitrides occurs: ternary, cubic, NaCl-type mixed Cr1- x Al x N and binary, cubic, NaCl-type AlN. By theoretical analysis, it was shown that for the recrystallized specimens an energy barrier for the nucleation of mixed Cr1- x Al x N exists, whereas in the cold-rolled specimens no such energy barriers for the development of mixed Cr1- x Al x N and of binary, cubic AlN occur. The additional development of the cubic AlN in the cold-rolled microstructure could be ascribed to the preferred heterogeneous nucleation of cubic AlN on dislocations. The nitrogen concentration-depth profile of the cold-rolled specimen shows a stepped nature upon prolonged nitriding as a consequence of instantaneous nucleation of nitride upon arrival of nitrogen and nitride growth rate-limited by nitrogen transport through the thickening nitrided zone.

  2. Dispersoid Distribution and Microstructure in Fe-Cr-Al Ferritic Oxide Dispersion-Strengthened Alloy Prepared by Friction Consolidation

    SciTech Connect

    Catalini, David; Kaoumi, Djamel; Reynolds, Anthony; Grant, Glenn J.

    2015-07-09

    INCOLOY® MA956 is a ferritic Oxide Dispersion Strengthened (ODS) alloy. Three different oxides, Y4Al2O9, YAlO3 and Y3Al5O12, have been observed in this alloy. The oxide particle sizes range from just a few up to hundreds of nm and these particles are responsible of the high temperature mechanical strength of this alloy. Mechanically alloyed MA956 powder was consolidated via Friction Consolidation using three different processing conditions. As a result, three small compacts of low porosity were produced. The compacts exhibited a refined equiaxed grain structure with grain sizes smaller than 10 µm and the desired oxide dispersion.YAlO3 and Y3Al5O12 were identified in the compacts by Scanning Electron Microscopy (SEM), Electron Dispersive Spectroscopy (EDS) and X-ray diffraction (XRD). The size distribution of precipitates above 50 nm showed a direct proportionality between average precipitate size and grain size. The total energy input during processing was correlated with the relative amount of each of the oxides in the disks: the higher the total processing energy input, the higher the relative amount of Y3Al5O12 precipitates. The elemental composition of the oxide precipitates was also probed individually by EDS showing an aluminum enrichment trend as precipitates grow in size.

  3. Influence of alloy content and a cerium surface treatment on the oxidation behavior of Fe-Cr ferritic stainless steels

    SciTech Connect

    Alman, D.E.; Jablonski, P.D.

    2006-01-01

    The cost of solid oxide fuel cells (SOFC) can be significantly reduced by using interconnects made from ferritic stainless steels. In fact, several alloys have been developed specifically for this application (Crofer 22APU and Hitachi ZMG323). However, these steels lack environmental stability in SOFC environments, and as a result, degrade the performance of the SOFC. A steel interconnect can contribute to performance degradation through: (i) Cr poisoning of electrochemically active sites within the cathode; (ii) formation of non-conductive oxides, such as SiO2 or Al2O3 from residual or minor alloying elements, at the base metal-oxide scale interface; and/or (iii) excessive oxide scale growth, which may also retard electrical conductivity. Consequently, there has been considerable attention on developing coatings to protect steel interconnects in SOFC environments and controlling trace elements during alloy production. Recently, we have reported on the development of a Cerium surface treatment that improves the oxidation behavior of a variety alloys, including Crofer 22APU [1-5]. Initial results indicated that the treatment may improve the performance of Crofer 22APU for SOFC application by: (i) retarding scale growth resulting in a thinner oxide scale; and (ii) suppressing the formation of a deleterious continuous SiO2 layer that can form at the metal-oxide scale interface in materials with high residual Si content [5]. Crofer 22 APU contains Fe-22Cr-0.5Mn-0.1Ti (weight percent). Depending on current market prices and the purity of raw materials utilized for ingot production, Cr can contribute upwards of 90 percent of the raw materials cost. The present research was undertaken to determine the influence of Cr content and minor element additions, especially Ti, on the effectiveness of the Ce surface treatment. Particular emphasis is placed on the behavior of low Cr alloys.

  4. Dispersoid Distribution and Microstructure in Fe-Cr-Al Ferritic Oxide Dispersion-Strengthened Alloy Prepared by Friction Consolidation

    NASA Astrophysics Data System (ADS)

    Catalini, David; Kaoumi, Djamel; Reynolds, Anthony P.; Grant, Glenn J.

    2015-10-01

    INCOLOY® MA956 is a ferritic oxide dispersion-strengthened alloy manufactured by mechanical alloying followed by hot extrusion in vacuum-sealed cans or by degassing and hot isostatic pressing. This could be followed by a tailored heat treatment sequence in order to obtain a desired microstructure and to allow the oxide dispersion to precipitate. Three different oxides, responsible for the high-temperature mechanical strength, have been observed in this alloy: Y4Al2O9, YAlO3, and Y3Al5O12. Their sizes range from just a few to hundreds of nanometers. In this work, mechanically alloyed MA956 powder was consolidated via friction consolidation, a single-step and potentially cheaper processing alternative. Three fully dense compacts were produced. The compacts exhibited a refined, equiaxed grain structure with grain sizes smaller than 10 µm and the desired oxide dispersion. YAlO3 and Y3Al5O12 were identified by scanning electron microscopy, energy-dispersive X-ray spectroscopy (EDS), and X-ray diffraction. The size distribution of precipitates above 50 nm showed a direct proportionality between average precipitate size and grain size. The total energy input during processing was correlated with the relative amount of each of the oxides in the disks: the higher the total processing energy input, the higher the relative amount of Y3Al5O12 precipitates. The elemental composition of the oxide precipitates was also probed individually by EDS, showing an aluminum enrichment trend as precipitates grew in size.

  5. Hydrogen permeation characteristics of some Fe-Cr-Al alloys

    NASA Astrophysics Data System (ADS)

    Van Deventer, E. H.; Maroni, V. A.

    1983-01-01

    Hydrogen permeation data are reported for two Fe-Cr-Al alloys, Type-405 SS (Cr 14-A1 0.2) and a member of the Fecralloy family of alloys (Cr 16-A1 5). The hydrogen permeability of each alloy (in a partially oxidized condition) was measured over a period of several weeks at randomly selected temperatures (between 150 and 850°C) and upstream H 2 pressures (between 2 and 1.5 × 10 4 Pa). The permeabilities showed considerable scatter with both time and temperature and were 10 2 to 10 3 times lower than those of pure iron, even in strongly reducing environments. The exponent, n, for the relationship between upstream H 2 pressure, P, and permeability, φ, ( φ ~ Pn) was closer to 0.7 than to the expected 0.5, indicating a process limited by surface effects (e.g., surface oxide films) as opposed to bulk material effects. Comparison of these results with prior permeation measurements on other Fe-Cr-Al alloys, on Fe-Cr alloys, and on pure iron shows that the presence of a few weight percent aluminum offers the best prospects for achieving low tritium permeabilities with martensitic and ferritic steels used in fusion-reactor first wall and blanket applications.

  6. HIGH TEMPERATURE BRAZING ALLOY FOR JOINT Fe-Cr-Al MATERIALS AND AUSTENITIC AND FERRITIC STAINLESS STEELS

    DOEpatents

    Cost, R.C.

    1958-07-15

    A new high temperature brazing alloy is described that is particularly suitable for brazing iron-chromiumaluminum alloys. It consists of approximately 20% Cr, 6% Al, 10% Si, and from 1.5 to 5% phosphorus, the balance being iron.

  7. Surface modification to improve fireside corrosion resistance of Fe-Cr ferritic steels

    DOEpatents

    Park, Jong-Hee; Natesan, Krishnamurti; Rink, David L.

    2010-03-16

    An article of manufacture and a method for providing an Fe--Cr ferritic steel article of manufacture having a surface layer modification for corrosion resistance. Fe--Cr ferritic steels can be modified to enhance their corrosion resistance to liquid coal ash and other chemical environments, which have chlorides or sulfates containing active species. The steel is modified to form an aluminide/silicide passivating layer to reduce such corrosion.

  8. Ion irradiation testing and characterization of FeCrAl candidate alloys

    SciTech Connect

    Anderoglu, Osman; Aydogan, Eda; Maloy, Stuart Andrew; Wang, Yongqiang

    2014-10-29

    The Fuel Cycle Research and Development program’s Advanced Fuels Campaign has initiated a multifold effort aimed at facilitating development of accident tolerant fuels. This effort involves development of fuel cladding materials that will be resistant to oxidizing environments for extended period of time such as loss of coolant accident. Ferritic FeCrAl alloys are among the promising candidates due to formation of a stable Al₂O₃ oxide scale. In addition to being oxidation resistant, these promising alloys need to be radiation tolerant under LWR conditions (maximum dose of 10-15 dpa at 250 – 350°C). Thus, in addition to a number of commercially available alloys, nuclear grade FeCrAl alloys developed at ORNL were tested using high energy proton irradiations and subsequent characterization of irradiation hardening and damage microstructure. This report summarizes ion irradiation testing and characterization of three nuclear grade FeCrAl cladding materials developed at ORNL and four commercially available Kanthal series FeCrAl alloys in FY14 toward satisfying FCRD campaign goals.

  9. On the radiation-induced segregation: Contribution of interstitial mechanism in Fe-Cr alloys

    NASA Astrophysics Data System (ADS)

    Pechenkin, V. A.; Molodtsov, V. L.; Ryabov, V. A.; Terentyev, D.

    2013-02-01

    In this work, we perform molecular dynamics simulations to study the diffusion characteristics of a self-interstitial atom (SIA) in BCC Fe-Cr alloys and corresponding mass transport of Fe and Cr atoms via SIA migration mechanism. The calculations have been performed in the temperature range 600-1000 K in the alloys with Cr content 5-25 at.%, which is relevant for ferritic/martensitic steels. The results of atomistic simulations have been applied to evaluate the contribution of SIA diffusion mechanism to radiation-induced segregation (RIS) phenomenon. An original treatment is proposed in this work to account for the contribution from both vacancy and SIA mechanisms to RIS at sinks for point defects in multi-component system. By combining available experimental data on diffusion of Fe and Cr via vacancy mechanism with the results of MD simulations for SIAs, we demonstrate that enrichment of sinks by Cr atoms is possible in the Fe-Cr alloys containing less than 13% Cr. This result is discussed in the light of available experimental data on the RIS in Fe-Cr alloys and ferritic/martensitic steels. It is predicted that the degree of the Cr enrichment goes up with decreasing Cr content in the alloy and irradiation temperature.

  10. Effects of Grit Blasting and Annealing on the High-Temperature Oxidation Behavior of Austenitic and Ferritic Fe-Cr Alloys

    NASA Astrophysics Data System (ADS)

    Proy, M.; Utrilla, M. V.; Otero, E.; Bouchaud, B.; Pedraza, F.

    2014-08-01

    Grit blasting (corundum) of an austenitic AISI 304 stainless steel (18Cr-8Ni) and of a low-alloy SA213 T22 ferritic steel (2.25Cr-1Mo) followed by annealing in argon resulted in enhanced outward diffusion of Cr, Mn, and Fe. Whereas 3 bar of blasting pressure allowed to grow more Cr2O3 and Mn x Cr3- x O4 spinel-rich scales, higher pressures gave rise to Fe2O3-enriched layers and were therefore disregarded. The effect of annealing pre-oxidation treatment on the isothermal oxidation resistance was subsequently evaluated for 48 h for both steels and the results were compared with their polished counterparts. The change of oxidation kinetics of the pre-oxidized 18Cr-8Ni samples at 850 °C was ascribed to the growth of a duplex Cr2O3/Mn x Cr3- x O4 scale that remained adherent to the substrate. Such a positive effect was less marked when considering the oxidation kinetics of the 2.25Cr-1Mo steel but a more compact and thinner Fe x Cr3- x O4 subscale grew at 650 °C compared to that of the polished samples. It appeared that the beneficial effect is very sensitive to the experimental blasting conditions. The input of Raman micro-spectroscopy was shown to be of ground importance in the precise identification of multiple oxide phases grown under the different conditions investigated in this study.

  11. The structure of rapidly solidified Al- Fe- Cr alloys

    NASA Astrophysics Data System (ADS)

    Yearim, R.; Shechtman, D.

    1982-11-01

    Four aluminum alloys, designed for use at elevated temperatures, were studied. The alloys were supersaturated with iron and chromium, and one of them contained small amounts of Ti, V, and Zr. The starting materials were alloy powders made by the RSR (Rapid Solidification Rate) centrifugal atomization process. Extrusion bars were made from the four powders. The as-extruded microstructure and the microstructure of the alloys after annealing at 482 °C were investigated by optical and transmission electron microscopy and by X-ray diffraction. The microstructure consists of equiaxed grains of aluminum matrix and two types of precipitates, namely, Al3(Fe ,Cr) and a metastable phase, Al6(Fe,Cr). The precipitates were different in their shape, size, distribution, and location within the grains.

  12. Aluminum and silicon diffusion in Fe-Cr-Al alloys

    SciTech Connect

    Heesemann, A.; Schmidtke, E.; Faupel, F.; Kolb-Telieps, A.; Kloewer, J.

    1999-02-05

    Foils of Fe-Cr-Al alloys containing about 20 wt% Cr, 5 wt% Al and additions of Si and reactive elements like Ce, La, Y, Hf, Zr or Ti are widely used as a substrate in metal-supported automotive catalytic converters. In the present paper the authors report on measurements of Al and Si diffusion in Fe-Cr-Al alloys. Due to a lack of suitable radiotracers concentration profiles were obtained by means of electron microprobe analysis. In connection with data evaluation they present numerical calculations assessing the accuracy of the Matano analysis and the thin-film solution of Fick`s 2nd law as function of the thickness of the initial diffusant layer. The results are of general interest, particularly for the evaluation of diffusion measurements involving industrial specimens with given geometry.

  13. Oxidation sulfidation resistance of Fe-Cr-Ni alloys

    DOEpatents

    Natesan, Ken; Baxter, David J.

    1984-01-01

    High temperature resistance of Fe-Cr-Ni alloy compositions to oxidative and/or sulfidative conditions is provided by the incorporation of about 1-8 wt. % of Zr or Nb and results in a two-phase composition having an alloy matrix as the first phase and a fine grained intermetallic composition as the second phase. The presence and location of the intermetallic composition between grains of the matrix provides mechanical strength, enhanced surface scale adhesion, and resistance to corrosive attack between grains of the alloy matrix at temperatures of 500.degree.-1000.degree. C.

  14. Improved oxidation sulfidation resistance of Fe-Cr-Ni alloys

    DOEpatents

    Natesan, K.; Baxter, D.J.

    1983-07-26

    High temperature resistance of Fe-Cr-Ni alloy compositions to oxidative and/or sulfidative conditions is provided by the incorporation of about 1 to 8 wt % of Zr or Nb and results in a two-phase composition having an alloy matrix as the first phase and a fine grained intermetallic composition as the second phase. The presence and location of the intermetallic composition between grains of the matrix provides mechanical strength, enhanced surface scale adhesion, and resistance to corrosive attack between grains of the alloy matrix at temperatures of 500 to 1000/sup 0/C.

  15. Tantalum modified ferritic iron base alloys

    NASA Technical Reports Server (NTRS)

    Oldrieve, R. E.; Blankenship, C. P. (Inventor)

    1977-01-01

    Strong ferritic alloys of the Fe-CR-Al type containing 0.4% to 2% tantalum were developed. These alloys have improved fabricability without sacrificing high temperature strength and oxidation resistance in the 800 C (1475 F) to 1040 C (1900 F) range.

  16. Contribution of di-SIA to mass transport in Fe-Cr alloys

    NASA Astrophysics Data System (ADS)

    Ryabov, V. A.; Pechenkin, V. A.; Molodtsov, V. L.; Terentyev, D.

    2016-04-01

    Molecular dynamics simulations have been performed to study the diffusion characteristics of di-self interstitial atom (di-SIA) in BCC Fe-Cr alloys and corresponding mass transport of Fe and Cratoms in the temperature range 600-1000 K in the alloys with Cr content 5-25 at%, which is relevant for ferritic/martensitic steels. An original treatment is proposed in this work to account for a mixed migration mode composed of the diffusion of the cluster itself and break-up into a pair of independent SIAs. The ratio of self-diffusion coefficients of Cr and Fe is found to exceed unity in Fe-5Cr and Fe-10Cr alloys, which implies that under cascade-producing damage, 3D-migrating small SIA clusters will effectively contribute to the segregation of Cr to neutral and SIA-preferential sinks, eventually causing radiation induced segregation.

  17. Effects of Cr on the interdiffusion between Ce and Fe-Cr alloys

    NASA Astrophysics Data System (ADS)

    Lo, Wei-Yang; Silva, Nicolas; Wu, Yuedong; Winmann-Smith, Robert; Yang, Yong

    2015-03-01

    Fuel cladding chemical interaction (FCCI) has been a long-standing issue for the metallic fuel with a steel cladding in a sodium-cooled fast reactor, particularly for a high burnup fuel. Although the FCCI has been largely improved by alloying the fuels with Zr or Pd elements, applying a physical diffusion barrier between fuel and cladding, and employing advanced ferritic/martensitic (F/M) claddings, there is a scientific knowledge gap in understanding the behavior of chromium and its effects on the interdiffusion between lanthanides and advanced F/M steels that contain 9-12 wt.% Cr. In this paper, we systematically studied the interdiffusion between cerium and Fe-Cr model alloys with Cr contents of 6, 9 and 12 wt.%. Following the thermal annealing at 560 °C for up to 100 h, detailed microstructural characterizations were performed to determine the interdiffusion microstructures, compositional distributions, diffusion kinetics, and phase structures in the interdiffusion zone. This study unambiguously disclosed that, as the Ce diffuses into Fe-Cr model alloys, Cr segregates and precipitates into Cr-rich σ phase consisted of Fe and Cr instead of forming a ternary phase together with Fe and Ce. The precipitation of those nano-sized σ phase particles at the Ce diffusion front would effectively slow down the interdiffusion.

  18. Carbon Nanostructures Grown on Fe-Cr-Al Alloy

    NASA Astrophysics Data System (ADS)

    Čaplovičová, Mária; Čaplovič, Ľubomír; Búc, Dalibor; Vinduška, Peter; Janík, Ján

    2010-11-01

    The morphology and nanostructure of carbon nanotubes (CNTs), synthesized directly on Fe-Cr-Al-based alloy substrate using an alcohol catalytic chemical vapour deposition method (ACCVD), were examined by transmission electron microscopy (TEM). The grown CNTs were entangled with chain-like, bamboo-like, and necklace-like morphologies. The CNT morphology was affected by the elemental composition of catalysts and local instability of deposition process. Straight and bended CNTs with bamboo-like nanostructure grew mainly on γ-Fe and Fe3C particles. The synthesis of necklace-like nanostructures was influenced by silicon oxide, and growth of chain-like nanostructures was supported by a catalysts consisting of Fe, Si, oxygen and trace of Cr. Most of nanotubes grew according to base growth mechanism.

  19. Cr segregation at the FeCr surface and the origin of corrosion resistance in ferritic steels

    SciTech Connect

    De Caro, M S; Morse, B; Egiebor, N; Farmer, J; Caro, A

    2008-11-22

    Structural materials in Gen-IV nuclear reactors will face severe conditions of high operating temperatures, high neutron flux exposure, and corrosive environment. Radiation effects and corrosion and chemical compatibility issues are factors that will limit the materials lifetime. Low-chromium (9-12 Cr wt.%) ferritic martensitic (F/M) steels are being considered as possible candidates because they offer good swelling resistance and good mechanical properties under extreme conditions of radiation dose and irradiation temperature. The surface chemistry of FeCr alloys, responsible for the corrosion properties, is complex. It exists today a controversy between equilibrium thermodynamic calculations, which suggest Cr depletion at the surface driven by the higher surface energy of Cr, and experimental data which suggest the oxidation process occurs in two stages, first forming a Fe-rich oxide, followed by a duplex oxide layer, and ending with a Cr-rich oxide. Moreover, it has been shown experimentally that corrosion resistance of F/M steels depends significantly on Cr content, increasing with increasing Cr content and with a threshold around 10% Cr, below which, the alloy behaves as pure Fe. In an attempt to rationalize these two contradicting observations and to understand the physical mechanism behind corrosion resistance in these materials we perform atomistic simulations using our FeCr empirical potential and analyze Cr equilibrium distributions at different compositions and temperatures in single and polycrystalline samples. We analyze the controversy in terms of thermodynamic and kinetic considerations.

  20. Magnetism and electronic structure of CoFeCrX (X = Si, Ge) Heusler alloys

    NASA Astrophysics Data System (ADS)

    Jin, Y.; Kharel, P.; Lukashev, P.; Valloppilly, S.; Staten, B.; Herran, J.; Tutic, I.; Mitrakumar, M.; Bhusal, B.; O'Connell, A.; Yang, K.; Huh, Y.; Skomski, R.; Sellmyer, D. J.

    2016-08-01

    The structural, electronic, and magnetic properties of CoFeCrX (X = Si, Ge) Heusler alloys have been investigated. Experimentally, the alloys were synthesized in the cubic L21 structure with small disorder. The cubic phase of CoFeCrSi was found to be highly stable against heat treatment, but CoFeCrGe disintegrated into other new compounds when the temperature reached 402 °C (675 K). Although the first-principle calculation predicted the possibility of tetragonal phase in CoFeCrGe, the tetragonal phase could not be stabilized experimentally. Both CoFeCrSi and CoFeCrGe compounds showed ferrimagnetic spin order at room temperature and have Curie temperatures (TC) significantly above room temperature. The measured TC for CoFeCrSi is 790 K but that of CoFeCrGe could not be measured due to its dissociation into new compounds at 675 K. The saturation magnetizations of CoFeCrSi and CoFeCrGe are 2.82 μB/f.u. and 2.78 μB/f.u., respectively, which are close to the theoretically predicted value of 3 μB/f.u. for their half-metallic phases. The calculated band gaps for CoFeCrSi and CoFeCrGe are, respectively, 1 eV and 0.5 eV. These materials have potential for spintronic device applications, as they exhibit half-metallic electronic structures with large band gaps, and Curie temperatures significantly above room temperature.

  1. Evaluation on the Effect of Composition on Radiation Hardening and Embrittlement in Model FeCrAl Alloys

    SciTech Connect

    Field, Kevin G.; Briggs, Samuel A.; Edmondson, Philip; Hu, Xunxiang; Littrell, Kenneth C.; Howard, Richard; Parish, Chad M.; Yamamoto, Yukinori

    2015-09-18

    This report details the findings of post-radiation mechanical testing and microstructural characterization performed on a series of model and commercial FeCrAl alloys to assist with the development of a cladding technology with enhanced accident tolerance. The samples investigated include model alloys with simple ferritic grain structure and two commercial alloys with minor solute additions. These samples were irradiated in the High Flux Isotope Reactor (HFIR) at Oak Ridge National Laboratory (ORNL) up to nominal doses of 7.0 dpa near or at Light Water Reactor (LWR) relevant temperatures (300-400 C). Characterization included a suite of techniques including small angle neutron scattering (SANS), atom probe tomography (APT), and transmission based electron microscopy techniques. Mechanical testing included tensile tests at room temperature on sub-sized tensile specimens. The goal of this work was to conduct detailed characterization and mechanical testing to begin establishing empirical and/or theoretical structure-property relationships for radiation-induced hardening and embrittlement in the FeCrAl alloy class. Development of such relationships will provide insight on the performance of FeCrAl alloys in an irradiation environment and will enable further development of the alloy class for applications within a LWR environment. A particular focus was made on establishing trends, including composition and radiation dose. The report highlights in detail the pertinent findings based on this work. This report shows that radiation hardening in the alloys is primarily composition dependent due to the phase separation in the high-Cr FeCrAl alloys. Other radiation induced/enhanced microstructural features were less dependent on composition and when observed at low number densities, were not a significant contributor to the observed mechanical responses. Pre-existing microstructure in the alloys was found to be important, with grain boundaries and pre-existing dislocation

  2. Simple bond-order-type interatomic potential for an intermixed Fe-Cr-C system of metallic and covalent bondings in heat-resistant ferritic steels

    SciTech Connect

    Kumagai, Tomohisa Nakamura, Kaoru; Yamada, Susumu; Ohnuma, Toshiharu

    2014-12-28

    It is known that M{sub 23}C{sub 6}(M = Cr/Fe) behavior in heat-resistant ferritic steels affects the strength of the material at high temperature. The ability to garner direct information regarding the atomic motion using classical molecular dynamics simulations is useful for investigating the M{sub 23}C{sub 6} behavior in heat-resistant ferritic steels. For such classical molecular dynamics calculations, a suitable interatomic potential is needed. To satisfy this requirement, an empirical bond-order-type interatomic potential for Fe-Cr-C systems was developed because the three main elements to simulate the M{sub 23}C{sub 6} behavior in heat-resistant ferritic steels are Fe, Cr, and C. The angular-dependent term, which applies only in non-metallic systems, was determined based on the similarity between a Finnis-Sinclair-type embedded-atom-method interatomic potential and a Tersoff-type bond-order potential. The potential parameters were determined such that the material properties of Fe-Cr-C systems were reproduced. These properties include the energy and lattice constants of 89 crystal structures; the elastic constants of four realistic precipitates; the bulk moduli of B1, B2, and B3 crystals; the surface energies of B1 and B2 crystals; and the defect-formation energies and atomic configurations of 66 Fe-Cr-C complexes. Most of these material properties were found to be reproduced by our proposed empirical bond-order potentials. The formation energies and lattice constants of randomly mixed Fe-Cr alloys calculated using the interatomic potentials were comparable to those obtained through experiments and first-principles calculations. Furthermore, the energies and structures of interfaces between Cr carbide and α-Fe as predicted through first-principles calculations were well reproduced using these interatomic potentials.

  3. Inhibited Aluminization of an ODS FeCr Alloy

    SciTech Connect

    Vande Put Ep Rouaix, Aurelie; Pint, Bruce A

    2012-01-01

    Aluminide coatings are of interest for fusion energy applications both for compatibility with liquid Pb-Li and to form an alumina layer that acts as a tritium permeation barrier. Oxide dispersion strengthened (ODS) ferritic steels are a structural material candidate for commercial reactor concepts expected to operate above 600 C. Aluminizing was conducted in a laboratory scale chemical vapor deposition reactor using accepted conditions for coating Fe- and Ni-base alloys. However, the measured mass gains on the current batch of ODS Fe-14Cr were extremely low compared to other conventional and ODS alloys. After aluminizing at two different Al activities at 900 C and at 1100 C, characterization showed that the ODS Fe-14Cr specimens formed a dense, primarily AlN layer that prevented Al uptake. This alloy batch contained a higher (> 5000 ppma) N content than the other alloys coated and this is the most likely reason for the inhibited aluminization. Other factors such as the high O content, small ({approx} 140 nm) grain size and Y-Ti oxide nano-clusters in ODS Fe-14Cr also could have contributed to the observed behavior. Examples of typical aluminide coatings formed on conventional and ODS Fe- and Ni-base alloys are shown for comparison.

  4. Elastic Modulus Measurement of ORNL ATF FeCrAl Alloys

    SciTech Connect

    Thompson, Zachary T.; Terrani, Kurt A.; Yamamoto, Yukinori

    2015-10-01

    Elastic modulus and Poisson’s ratio for a number of wrought FeCrAl alloys, intended for accident tolerant fuel cladding application, are determined via resonant ultrasonic spectroscopy. The results are reported as a function of temperature from room temperature to 850°C. The wrought alloys were in the fully annealed and unirradiated state. The elastic modulus for the wrought FeCrAl alloys is at least twice that of Zr-based alloys over the temperature range of this study. The Poisson’s ratio of the alloys was 0.28 on average and increased very slightly with increasing temperature.

  5. Microstructures, mechanical properties, and electrical resistivity of rapidly quenched Fe-Cr-Al alloys

    NASA Astrophysics Data System (ADS)

    Naohara, T.; Inoue, A.; Minemura, T.; Masumoto, T.; Kumada, K.

    1982-03-01

    By the rapid quenching technique, ductile supersaturated ferrite solid solution with high hardness and strength as well as unusual electrical properties has been found in Fe-Cr-Al ternary system. This formation range is limited to less than about 35 at. pct Cr and 23 at. pct Al. The ferrite phase has fine grains of about 10 μm in diameter. Their hardness, yield strength, and tensile fracture strength increase with increase in the amounts of chromium and aluminum, and the highest values reach about 290 DPN, 720 MPa, and 740 MPa. These alloys are so ductile that no cracks are observed even after closely contacted bending test. The good strength and ductility remain almost unchanged on tempering for one hour until heated to about 923 K where a large amount of Cr2Al compound begins to precipitate preferentially along the grain boundaries of the ferrite phase. The room-temperature resistivity increases with increasing chromium and aluminum contents and reaches as high as 1.86 μ Ώ m for Fe50Cr30Al20 alloy. Also, the temperature coefficient of resistivity in the temperature range between room temperature and 773 K decreases with increasing chromium and aluminum contents and becomes zero in the vicinity of 20 to 30 at. pct Cr and 15 at. pct Al. Thus, the present alloys may be attractive as fine gauge high-resistance and/or standard-resistance wires and plates because of the unusual electrical properties combined with high strength and good ductility.

  6. Hydrogen permeation in FeCrAl alloys for LWR cladding application

    NASA Astrophysics Data System (ADS)

    Hu, Xunxiang; Terrani, Kurt A.; Wirth, Brian D.; Snead, Lance L.

    2015-06-01

    FeCrAl, an advanced oxidation-resistant iron-based alloy class, is a highly prevalent candidate as an accident-tolerant fuel cladding material. Compared with traditional zirconium alloy fuel cladding, increased tritium permeation through FeCrAl fuel cladding to the primary coolant is expected, raising potential safety concerns. In this study, the hydrogen permeability of several FeCrAl alloys was obtained using a static permeation test station, which was calibrated and validated using 304 stainless steel. The high hydrogen permeability of FeCrAl alloys leads to concerns with respect to potentially significant tritium release when used for fuel cladding in LWRs. The total tritium inventory inside the primary coolant of a light water reactor was quantified by applying a 1-dimensional steady state tritium diffusion model to demonstrate the dependence of tritium inventory on fuel cladding type. Furthermore, potential mitigation strategies for tritium release from FeCrAl fuel cladding were discussed and indicate the potential for application of an alumina layer on the inner clad surface to serve as a tritium barrier. More effort is required to develop a robust, economical mitigation strategy for tritium permeation in reactors using FeCrAl clad fuel assemblies.

  7. Hydrogen permeation in FeCrAl alloys for LWR cladding application

    SciTech Connect

    Hu, Xunxiang; Terrani, Kurt A.; Wirth, Brian D.; Snead, Lance L.

    2015-03-19

    FeCrAl is an advanced oxidation-resistant iron-based alloy class, is a highly prevalent candidate as an accident-tolerant fuel cladding material. Compared with traditional zirconium alloy fuel cladding, increased tritium permeation through FeCrAl fuel cladding to the primary coolant is expected, raising potential safety concerns. In our study, the hydrogen permeability of several FeCrAl alloys was obtained using a static permeation test station, which was calibrated and validated using 304 stainless steel. The high hydrogen permeability of FeCrAl alloys leads to concerns with respect to potentially significant tritium release when used for fuel cladding in LWRs. Also, the total tritium inventory inside the primary coolant of a light water reactor was quantified by applying a 1-dimensional steady state tritium diffusion model to demonstrate the dependence of tritium inventory on fuel cladding type. Furthermore, potential mitigation strategies for tritium release from FeCrAl fuel cladding were discussed and indicate the potential for application of an alumina layer on the inner clad surface to serve as a tritium barrier. More effort is required to develop a robust, economical mitigation strategy for tritium permeation in reactors using FeCrAl clad fuel assemblies.

  8. Hydrogen permeation in FeCrAl alloys for LWR cladding application

    DOE PAGESBeta

    Hu, Xunxiang; Terrani, Kurt A.; Wirth, Brian D.; Snead, Lance L.

    2015-03-19

    FeCrAl is an advanced oxidation-resistant iron-based alloy class, is a highly prevalent candidate as an accident-tolerant fuel cladding material. Compared with traditional zirconium alloy fuel cladding, increased tritium permeation through FeCrAl fuel cladding to the primary coolant is expected, raising potential safety concerns. In our study, the hydrogen permeability of several FeCrAl alloys was obtained using a static permeation test station, which was calibrated and validated using 304 stainless steel. The high hydrogen permeability of FeCrAl alloys leads to concerns with respect to potentially significant tritium release when used for fuel cladding in LWRs. Also, the total tritium inventory insidemore » the primary coolant of a light water reactor was quantified by applying a 1-dimensional steady state tritium diffusion model to demonstrate the dependence of tritium inventory on fuel cladding type. Furthermore, potential mitigation strategies for tritium release from FeCrAl fuel cladding were discussed and indicate the potential for application of an alumina layer on the inner clad surface to serve as a tritium barrier. More effort is required to develop a robust, economical mitigation strategy for tritium permeation in reactors using FeCrAl clad fuel assemblies.« less

  9. Development of ODS FeCrAl alloys for accident-tolerant fuel cladding

    SciTech Connect

    Dryepondt, Sebastien N.; Hoelzer, David T.; Pint, Bruce A.; Unocic, Kinga A.

    2015-09-18

    FeCrAl alloys are prime candidates for accident-tolerant fuel cladding due to their excellent oxidation resistance up to 1400 C and good mechanical properties at intermediate temperature. Former commercial oxide dispersion strengthened (ODS) FeCrAl alloys such as PM2000 exhibit significantly better tensile strength than wrought FeCrAl alloys, which would alloy for the fabrication of a very thin (~250 m) ODS FeCrAl cladding and limit the neutronic penalty from the replacement of Zr-based alloys by Fe-based alloys. Several Fe-12-Cr-5Al ODS alloys where therefore fabricated by ball milling FeCrAl powders with Y2O3 and additional oxides such as TiO2 or ZrO2. The new Fe-12Cr-5Al ODS alloys showed excellent tensile strength up to 800 C but limited ductility. Good oxidation resistance in steam at 1200 and 1400 C was observed except for one ODS FeCrAl alloy containing Ti. Rolling trials were conducted at 300, 600 C and 800 C to simulate the fabrication of thin tube cladding and a plate thickness of ~0.6mm was reached before the formation of multiple edge cracks. Hardness measurements at different stages of the rolling process, before and after annealing for 1h at 1000 C, showed that a thinner plate thickness could likely be achieved by using a multi-step approach combining warm rolling and high temperature annealing. Finally, new Fe-10-12Cr-5.5-6Al-Z gas atomized powders have been purchased to fabricate the second generation of low-Cr ODS FeCrAl alloys. The main goals are to assess the effect of O, C, N and Zr contents on the ODS FeCrAl microstructure and mechanical properties, and to optimize the fabrication process to improve the ductility of the 2nd gen ODS FeCrAl while maintaining good mechanical strength and oxidation resistance.

  10. Thermodynamic analysis of chemical compatibility of several compounds with Fe-Cr-Al alloys

    NASA Technical Reports Server (NTRS)

    Misra, Ajay K.

    1993-01-01

    Chemical compatibility between Fe-19.8Cr-4.8Al (weight percent), which is the base composition for the commercial superalloy MA956, and several carbides, borides, nitrides, oxides, and silicides was analyzed from thermodynamic considerations. The effect of addition of minor alloying elements, such as Ti, Y, and Y2O3, to the Fe-Cr-Al alloy on chemical compatibility between the alloy and various compounds was also analyzed. Several chemically compatible compounds that can be potential reinforcement materials and/or interface coating materials for Fe-Cr-Al based composites were identified.

  11. Magnetic properties of point defect interaction with impurity atoms in Fe-Cr alloys

    NASA Astrophysics Data System (ADS)

    Nguyen-Manh, D.; Lavrentiev, M. Yu.; Dudarev, S. L.

    2009-04-01

    An integrated ab initio and statistical Monte Carlo investigation has been recently carried out to model the thermodynamic and kinetic properties of Fe-Cr alloys. We found that the conventional Fe-Cr phase diagram is not adequate at low temperature region where the magnetic contribution to the free energy plays an important role in the prediction of an ordered Fe 15Cr phase and its negative enthalpy of formation. The origin of the anomalous thermodynamic and magnetic properties of Fe-Cr alloys can be understood using a tight-binding Stoner model combined with the charge neutrality condition. We investigate the environmental dependence of magnetic moment distributions for various self-interstitial atom <1 1 0> dumbbells configurations using spin density maps found using density functional theory calculations. The mixed dumbbell Fe-Cr and Fe-Mn binding energies are found to be positive due to magnetic interactions. Finally, we discuss the relationship between the migration energy of vacancy in Fe-Cr alloys and magnetism at the saddle point configuration.

  12. Third element effect in the surface zone of Fe-Cr-Al alloys

    NASA Astrophysics Data System (ADS)

    Airiskallio, E.; Nurmi, E.; Heinonen, M. H.; Väyrynen, I. J.; Kokko, K.; Ropo, M.; Punkkinen, M. P. J.; Pitkänen, H.; Alatalo, M.; Kollár, J.; Johansson, B.; Vitos, L.

    2010-01-01

    The third element effect to improve the high temperature corrosion resistance of the low-Al Fe-Cr-Al alloys is suggested to involve a mechanism that boosts the recovering of the Al concentration to the required level in the Al-depleted zone beneath the oxide layer. We propose that the key factor in this mechanism is the coexistent Cr depletion that helps to maintain a sufficient Al content in the depleted zone. Several previous experiments related to our study support that conditions for such a mechanism to be functional prevail in real oxidation processes of Fe-Cr-Al alloys.

  13. Magnetic induction heating of FeCr nanocrystalline alloys

    NASA Astrophysics Data System (ADS)

    Gómez-Polo, C.; Larumbe, S.; Pérez-Landazábal, J. I.; Pastor, J. M.; Olivera, J.; Soto-Armañanzas, J.

    2012-06-01

    In this work the thermal effects of magnetic induction heating in (FeCr)73.5Si13.5Cu1B9Nb3 amorphous and nanocrystalline wires were analyzed. A single piece of wire was immersed in a glass capillary filled with water and subjected to an ac magnetic field (frequency, 320 kHz). The initial temperature rise enabled the determination of the effective Specific Absorption Rate (SAR). Maximum SAR values are achieved for those samples displaying high magnetic susceptibility, where the eddy current losses dominate the induction heating behavior. Moreover, the amorphous sample with Curie temperature around room temperature displays characteristic features of self-regulated hyperthermia.

  14. Normal and excess nitrogen uptake by iron-based Fe-Cr-Al alloys: the role of the Cr/Al atomic ratio

    NASA Astrophysics Data System (ADS)

    Jung, K. S.; Schacherl, R. E.; Bischoff, E.; Mittemeijer, E. J.

    2011-06-01

    Upon nitriding ferritic iron-based Fe-Cr-Al alloys, containing a total of 1.50 at. % (Cr + Al) alloying elements with varying Cr/Al atomic ratio (0.21-2.00), excess nitrogen uptake occurred, i.e. more nitrogen was incorporated in the specimens than compatible with only inner nitride formation and equilibrium nitrogen solubility of the unstrained ferrite matrix. The amount of excess nitrogen increased with decreasing Cr/Al atomic ratio. The microstructure of the nitrided zone was investigated by X-ray diffraction, electron probe microanalysis, transmission electron microscopy and electron energy loss spectroscopy. Metastable, fine platelet-type, mixed Cr1- x Al x N nitride precipitates developed in the nitrided zone for all of the investigated specimens. The degree of coherency of the nitride precipitates with the surrounding ferrite matrix is discussed in view of the anisotropy of the misfit. Analysis of nitrogen-absorption isotherms, recorded after subsequent pre- and de-nitriding treatments, allowed quantitative differentiation of different types of nitrogen taken up. The amounts of the different types of excess nitrogen as function of the Cr/Al atomic ratio are discussed in terms of the nitride/matrix misfit and the different chemical affinities of Cr and Al for N. The strikingly different nitriding behaviors of Fe-Cr-Al and Fe-Cr-Ti alloys could be explained on this basis.

  15. Microstructural stability of Fe-Cr-Al alloys at 450-550 °C

    NASA Astrophysics Data System (ADS)

    Ejenstam, Jesper; Thuvander, Mattias; Olsson, Pär; Rave, Fernando; Szakalos, Peter

    2015-02-01

    Iron-Chromium-Aluminium (Fe-Cr-Al) alloys have been widely investigated as candidate materials for various nuclear applications. Albeit the excellent corrosion resistance, conventional Fe-Cr-Al alloys suffer from α-α‧ phase separation and embrittlement when subjected to temperatures up to 500 °C, due to their high Cr-content. Low-Cr Fe-Cr-Al alloys are anticipated to be embrittlement resistant and provide adequate oxidation properties, yet long-term aging experiments and simulations are lacking in literature. In this study, Fe-10Cr-(4-8)Al alloys and a Fe-21Cr-5Al were thermally aged in the temperature interval of 450-550 °C for times up to 10,000 h, and the microstructures were evaluated mainly using atom probe tomography. In addition, a Kinetic Monte Carlo (KMC) model of the Fe-Cr-Al system was developed. No phase separation was observed in the Fe-10Cr-(4-8)Al alloys, and the developed KMC model yielded results in good agreement with the experimental data.

  16. Study of the effect of short ranged ordering on the magnetism in FeCr alloys

    NASA Astrophysics Data System (ADS)

    Jena, Ambika Prasad; Sanyal, Biplab; Mookerjee, Abhijit

    2014-01-01

    For the study of magnetism in systems where the local environment plays an important role, we propose a marriage between the Monte Carlo simulation and Zunger's special quasi-random structures. We apply this technique on disordered FeCr alloys and show that our estimates of the transition temperature is in good agreement with earlier experiments.

  17. Phase stability of ternary fcc and bcc Fe-Cr-Ni alloys

    NASA Astrophysics Data System (ADS)

    Wróbel, Jan S.; Nguyen-Manh, Duc; Lavrentiev, Mikhail Yu.; Muzyk, Marek; Dudarev, Sergei L.

    2015-01-01

    The phase stability of fcc and bcc magnetic binary Fe-Cr, Fe-Ni, and Cr-Ni alloys, and ternary Fe-Cr-Ni alloys is investigated using a combination of density functional theory (DFT), cluster expansion (CE), and magnetic cluster expansion (MCE) approaches. Energies, magnetic moments, and volumes of more than 500 alloy structures have been evaluated using DFT, and the predicted most stable configurations are compared with experimental observations. Deviations from the Vegard law in fcc Fe-Cr-Ni alloys, resulting from the nonlinear variation of atomic magnetic moments as functions of alloy composition, are observed. The accuracy of the CE model is assessed against the DFT data, where for ternary Fe-Cr-Ni alloys the cross-validation error is found to be less than 12 meV/atom. A set of cluster interaction parameters is defined for each alloy, where it is used for predicting new ordered alloy structures. The fcc Fe2CrNi phase with Cu2NiZn -like crystal structure is predicted to be the global ground state of ternary Fe-Cr-Ni alloys, with the lowest chemical ordering temperature of 650 K. DFT-based Monte Carlo (MC) simulations are applied to the investigation of order-disorder transitions in Fe-Cr-Ni alloys. The enthalpies of formation of ternary alloys predicted by MC simulations at 1600 K, combined with magnetic correction derived from MCE, are in excellent agreement with experimental values measured at 1565 K. The relative stability of fcc and bcc phases is assessed by comparing the free energies of alloy formation. The evaluation of the free energies involved the application of a dedicated algorithm for computing the configurational entropies of the alloys. Chemical order is analyzed, as a function of temperature and composition, in terms of the Warren-Cowley short-range order (SRO) parameters and effective chemical pairwise interactions. In addition to compositions close to binary intermetallic phases CrNi2, FeNi, FeNi3, and FeNi8, pronounced chemical order is found

  18. A study of early corrosion behaviors of FeCrAl alloys in liquid lead-bismuth eutectic environments

    NASA Astrophysics Data System (ADS)

    Lim, Jun; Nam, Hyo On; Hwang, Il Soon; Kim, Ji Hyun

    2010-12-01

    Lead and lead-bismuth eutectic (LBE) alloy have been increasingly receiving attention as heavy liquid metal coolants (HLMC) for future nuclear energy systems. The compatibility of structural materials and components with lead-bismuth eutectic liquid at high temperature is one of key issues for the commercialization of lead fast reactors. In the present study, the corrosion behaviors of iron-based alumina-forming alloys (Kanthal-AF®, PM2000, MA956) were investigated by exposing to stagnant LBE environments at 500 °C and 550 °C for up to 500 h. After exposures, the thickness and chemistry of the oxide layer on the specimens were analyzed by scanning electron microscopy, scanning transmission electron microscopy and energy dispersive X-ray spectroscopy. As a result, the oxide characteristics and the corrosion resistance were compared. In this study, it was shown that the corrosion resistance of FeCrAl ODS steels (PM2000, MA956) are superior to that of FeCrAl ferritic steel (Kanthal-AF®) in higher temperature LBE.

  19. Assessing the elastic properties and ductility of Fe-Cr-Al alloys from ab initio calculations

    NASA Astrophysics Data System (ADS)

    Nurmi, E.; Wang, G.; Kokko, K.; Vitos, L.

    2016-01-01

    Fe-Al is one of the best corrosion resistant alloys at high temperatures. The flip side of Al addition to Fe is the deterioration of the mechanical properties. This problem can be solved by adding a suitable amount of third alloying component. In the present work, we use ab initio calculations based on density functional theory to study the elastic properties of Fe?Cr?Al? alloys for Al and Cr contents up to 20 at.%. We assess the ductility as a function of chemistry by making use of the semi-empirical correlations between the elastic parameters and mechanical properties. In particular, we derive the bulk modulus to shear modulus ratio and the Cauchy pressure and monitor their trends in terms of chemical composition. The present findings are contrasted with the previously established oxidation resistance of Fe-Cr-Al alloys.

  20. PVD synthesis and high-throughput property characterization of NiFeCr alloy libraries

    SciTech Connect

    Rar, A.; Frafjord, J. J.; Fowlkes, Jason D.; Specht, E. D.; Rack, P. D.; Santella, M. L.; Bei, H.; George, E. P.; Pharr, G. M.

    2004-12-16

    Three methods of alloy library synthesis, thick-layer deposition followed by interdiffusion, composition-spread codeposition and electron-beam melting of thick deposited layers, have been applied to Ni-Fe-Cr ternary and Ni-Cr binary alloys. Structural XRD mapping and mechanical characterization by means of nanoindentation have been used to characterize the properties of the libraries. The library synthesis methods are compared from the point of view of the structural and mechanical information they can provide.

  1. Host Atom Diffusion in Ternary Fe-Cr-Al Alloys

    NASA Astrophysics Data System (ADS)

    Rohrberg, Diana; Spitzer, Karl-Heinz; Dörrer, Lars; Kulińska, Anna J.; Borchardt, Günter; Fraczkiewicz, Anna; Markus, Torsten; Jacobs, Michael H. G.; Schmid-Fetzer, Rainer

    2014-01-01

    In the Fe-rich corner of the Fe-Cr-Al ternary phase diagram, both interdiffusion experiments [1048 K to 1573 K (775 °C to 1300 °C)] and 58Fe tracer diffusion experiments [873 K to 1123 K (600 °C to 850 °C)] were performed along the Fe50Cr50-Fe50Al50 section. For the evaluation of the interdiffusion data, a theoretical model was used which directly yields the individual self-diffusion coefficients of the three constituents and the shift of the original interface of the diffusion couple through inverse modeling. The driving chemical potential gradients were derived using a phenomenological Gibbs energy function which was based on thoroughly assessed thermodynamic data. From the comparison of the individual self-diffusivities of Fe as obtained from interdiffusion profiles and independent 58Fe tracer diffusivities, the influence of the B2-A2 order-disorder transition becomes obvious, resulting in a slightly higher activation enthalpy for the bcc-B2 phase and a significantly lower activation entropy for this phase.

  2. Radiation tolerance of neutron-irradiated model Fe-Cr-Al alloys

    DOE PAGESBeta

    Field, Kevin G.; Hu, Xunxiang; Littrell, Kenneth C.; Yamamoto, Yukinori; Snead, Lance Lewis

    2015-07-14

    The Fe Cr Al alloy system has the potential to form an important class of enhanced accident-tolerant cladding materials in the nuclear power industry owing to the alloy system's higher oxidation resistance in high-temperature steam environments compared with traditional zirconium-based alloys. However, radiation tolerance of Fe Cr Al alloys has not been fully established. In this study, a series of Fe Cr Al alloys with 10 18 wt % Cr and 2.9 4.9 wt % Al were neutron irradiated at 382 C to 1.8 dpa to investigate the irradiation-induced microstructural and mechanical property evolution as a function of alloy composition.more » Dislocation loops with Burgers vector of a/2 111 and a 100 were detected and quantified. Results indicate precipitation of Cr-rich is primarily dependent on the bulk chromium composition. Mechanical testing of sub-size-irradiated tensile specimens indicates the hardening response seen after irradiation is dependent on the bulk chromium composition. Furthermore, a structure property relationship was developed; it indicated that the change in yield strength after irradiation is caused by the formation of these radiation-induced defects and is dominated by the large number density of Cr-rich α' precipitates at sufficiently high chromium contents after irradiation.« less

  3. Radiation tolerance of neutron-irradiated model Fe-Cr-Al alloys

    SciTech Connect

    Field, Kevin G.; Hu, Xunxiang; Littrell, Kenneth C.; Yamamoto, Yukinori; Snead, Lance Lewis

    2015-07-14

    The Fe Cr Al alloy system has the potential to form an important class of enhanced accident-tolerant cladding materials in the nuclear power industry owing to the alloy system's higher oxidation resistance in high-temperature steam environments compared with traditional zirconium-based alloys. However, radiation tolerance of Fe Cr Al alloys has not been fully established. In this study, a series of Fe Cr Al alloys with 10 18 wt % Cr and 2.9 4.9 wt % Al were neutron irradiated at 382 C to 1.8 dpa to investigate the irradiation-induced microstructural and mechanical property evolution as a function of alloy composition. Dislocation loops with Burgers vector of a/2 111 and a 100 were detected and quantified. Results indicate precipitation of Cr-rich is primarily dependent on the bulk chromium composition. Mechanical testing of sub-size-irradiated tensile specimens indicates the hardening response seen after irradiation is dependent on the bulk chromium composition. Furthermore, a structure property relationship was developed; it indicated that the change in yield strength after irradiation is caused by the formation of these radiation-induced defects and is dominated by the large number density of Cr-rich α' precipitates at sufficiently high chromium contents after irradiation.

  4. Radiation tolerance of neutron-irradiated model Fe-Cr-Al alloys

    NASA Astrophysics Data System (ADS)

    Field, Kevin G.; Hu, Xunxiang; Littrell, Kenneth C.; Yamamoto, Yukinori; Snead, Lance L.

    2015-10-01

    The Fe-Cr-Al alloy system has the potential to form an important class of enhanced accident-tolerant cladding materials in the nuclear power industry owing to the alloy system's higher oxidation resistance in high-temperature steam environments compared with traditional zirconium-based alloys. However, radiation tolerance of Fe-Cr-Al alloys has not been fully established. In this study, a series of Fe-Cr-Al alloys with 10-18 wt % Cr and 2.9-4.9 wt % Al were neutron irradiated at 382 °C to 1.8 dpa to investigate the irradiation-induced microstructural and mechanical property evolution as a function of alloy composition. Dislocation loops with Burgers vector of a/2<111> and a<100> were detected and quantified. Results indicate precipitation of Cr-rich α‧ is primarily dependent on the bulk chromium composition. Mechanical testing of sub-size-irradiated tensile specimens indicates the hardening response seen after irradiation is dependent on the bulk chromium composition. A structure-property relationship was developed; it indicated that the change in yield strength after irradiation is caused by the formation of these radiation-induced defects and is dominated by the large number density of Cr-rich α‧ precipitates at sufficiently high chromium contents after irradiation.

  5. Hafnium influence on the microstructure of FeCrAl alloys

    NASA Astrophysics Data System (ADS)

    Geanta, V.; Voiculescu, I.; Stanciu, E.-M.

    2016-06-01

    Due to their special properties at high temperatures, FeCrAl alloys micro-alloyed with Zr can be regarded as potential materials for use at nuclear power plants, generation 4R. These materials are resistant to oxidation at high temperatures, to corrosion, erosion and to the penetrating radiations in liquid metal environments. Also, these are able to form continuously, by the self-generation process of an oxide coating with high adhesive strength. The protective oxide layers must be textured and regenerable, with a good mechanical strength, so that crack and peeling can not appear. To improve the mechanical and chemical characteristics of the oxide layer, we introduced limited quantities of Zr, Ti, Y, Hf, Ce in the range of 1-3%wt in the FeCrAl alloy. These elements, with very high affinity to the oxygen, are capable to stabilize the alumina structure and to improve the oxide adherence to the metallic substrate. FeCrAl alloys microalloyed with Hf were prepared using VAR (Vacuum Arc Remelting) unit, under high argon purity atmosphere. Three different experimental alloys have been prepared using the same metallic matrix of Fe-14Cr-5Al, by adding of 0.5%wt Hf, 1.0%wt Hf and respectively 1.5%wt Hf. The microhardness values for the experimental alloys have been in the range 154 ... 157 HV0.2. EDAX analyses have been performed to determine chemical composition on the oxide layer and in the bulk of sample and SEM analyze has been done to determine the microstructural features. The results have shown the capacity of FeCrAl alloy to form oxide layers, with different texture and rich in elements such as Al and Hf.

  6. Irradiation-enhanced α' precipitation in model FeCrAl alloys

    DOE PAGESBeta

    Edmondson, Philip D.; Briggs, Samuel A.; Yamamoto, Yukinori; Howard, Richard H.; Sridharan, Kumar; Terrani, Kurt A.; Field, Kevin G.

    2016-02-17

    Model FeCrAl alloys with varying compositions (Fe(10–18)Cr(10–6)Al at.%) have been neutron irradiated at ~ 320 to damage levels of ~ 7 displacements per atom (dpa) to investigate the compositional influence on the formation of irradiation-induced Cr-rich α' precipitates using atom probe tomography. In all alloys, significant number densities of these precipitates were observed. Cluster compositions were investigated and it was found that the average cluster Cr content ranged between 51.1 and 62.5 at.% dependent on initial compositions. This is significantly lower than the Cr-content of α' in binary FeCr alloys. As a result, significant partitioning of the Al from themore » α' precipitates was also observed.« less

  7. Development of Simultaneous Corrosion Barrier and Optimized Microstructure in FeCrAl Heat-Resistant Alloy for Energy Applications. Part 1: The Protective Scale

    NASA Astrophysics Data System (ADS)

    Pimentel, G.; Aranda, M. M.; Chao, J.; González-Carrasco, J. L.; Capdevila, C.

    2015-09-01

    Coarse-grained Fe-based oxide dispersion-strengthened (ODS) steels are a class of advanced materials for combined cycle gas turbine systems to deal with operating temperatures and pressures of around 1100°C and 15-30 bar in aggressive environments, which would increase biomass energy conversion efficiencies up to 45% and above. This two-part paper reports the possibility of the development of simultaneous corrosion barrier and optimized microstructure in a FeCrAl heat-resistant alloy for energy applications. The first part reports the mechanism of generating a dense, self-healing α-alumina layer by thermal oxidation, during a heat treatment that leads to a coarse-grained microstructure with a potential value for high-temperature creep resistance in a FeCrAl ODS ferritic alloy, which will be described in more detail in the second part.

  8. The Study of Nano-Sized Carbide Particles Formed in Fe-Cr-W-V Alloy

    NASA Astrophysics Data System (ADS)

    Novinrooz, Abdul Javad; Moniri, Samira; Asadi Asadabad, Mohsen; Hojabri, Alireza

    2012-07-01

    The microstructural features of nanocarbide particles formed in Fe-Cr-W-V alloy were studied. A Fe-Cr-W-V alloy was first heat treated under different conditions. In this study, optical microscopy, scanning and transmission electron microscopy, x-ray diffraction, and hardness tester were used. The shape, size distribution, type, and lattice parameters of the extracted particles were investigated. The identified carbides were MC, M7C3, and M23C6. The particle size measurements showed that the mean length of carbide particles during 0.5, 5, and 20 h was about 103, 128, and 142 nm, respectively. Also, the mean thickness of carbide particles during 0.5, 5, and 20 h was about 54, 67, and 74 nm, respectively.

  9. Nucleation of Cr precipitates in Fe-Cr alloy under irradiation

    SciTech Connect

    Dai, Y. Y.; Ao, L.; Sun, Qing- Qiang; Yang, L.; Nie, JL; Peng, SM; Long, XG; Zhou, X. S.; Zu, Xiaotao; Liu, L.; Sun, Xin; Terentyev, Dimtry; Gao, Fei

    2015-04-01

    The nucleation of Cr precipitates induced by overlapping of displacement cascades in Fe-Cr alloys has been investigated using the combination of molecular dynamics (MD) and Metropolis Monte Carlo (MMC) simulations. The results reveal that the number of Frenkel pairs increases with the increasing of overlapped cascades. Overlapping cascades could promote the formation of Cr precipitates in Fe-Cr alloys, as analyzed using short range order (SRO) parameters to quantify the degree of ordering and clustering of Cr atoms. In addition, the simulations using MMC approach show that the presence of small Cr clusters and vacancy clusters formed within cascade overlapped region enhance the nucleation of Cr precipitates, leading to the formation of large Cr dilute precipitates.

  10. Deformation Behavior of Laser Welds in High Temperature Oxidation Resistant Fe-Cr-Al Alloys for Fuel Cladding Applications

    SciTech Connect

    Field, Kevin G; Gussev, Maxim N; Yamamoto, Yukinori; Snead, Lance Lewis

    2014-11-01

    Ferritic-structured Fe-Cr-Al alloys are being developed and show promise as oxidation resistant accident tolerant light water reactor fuel cladding. This study focuses on investigating the weldability of three model alloys in a range of Fe-(13-17.5)Cr-(3-4.4)Al in weight percent with a minor addition of yttrium using laser-welding techniques. A detailed study on the mechanical performance of bead-on-plate welds has been carried out to determine the performance of welds as a function of alloy composition. Laser welding resulted in a defect free weld devoid of cracking or inclusions for all alloys studied. Results indicated a reduction in the yield strength within the fusion zone compared to the base metal. Yield strength reduction was found to be primarily constrained to the fusion zone due to grain coarsening with a less severe reduction in the heat affected zone. No significant correlation was found between the deformation behavior/mechanical performance of welds and the level of Cr or Al in the alloy ranges studied.

  11. Advanced ODS FeCrAl alloys for accident-tolerant fuel cladding

    SciTech Connect

    Dryepondt, Sebastien N; Unocic, Kinga A; Hoelzer, David T; Pint, Bruce A

    2014-09-01

    ODS FeCrAl alloys are being developed with optimum composition and properties for accident tolerant fuel cladding. Two oxide dispersion strengthened (ODS) Fe-15Cr-5Al+Y2O3 alloys were fabricated by ball milling and extrusion of gas atomized metallic powder mixed with Y2O3 powder. To assess the impact of Mo on the alloy mechanical properties, one alloy contained 1%Mo. The hardness and tensile properties of the two alloys were close and higher than the values reported for fine grain PM2000 alloy. This is likely due to the combination of a very fine grain structure and the presence of nano oxide precipitates. The nano oxide dispersion was however not sufficient to prevent grain boundary sliding at 800 C and the creep properties of the alloys were similar or only slightly superior to fine grain PM2000 alloy. Both alloys formed a protective alumina scale at 1200 C in air and steam and the mass gain curves were similar to curves generated with 12Cr-5Al+Y2O3 (+Hf or Zr) ODS alloys fabricated for a different project. To estimate the maximum temperature limit of use for the two alloys in steam, ramp tests at a rate of 5 C/min were carried out in steam. Like other ODS alloys, the two alloys showed a significant increase of the mas gains at T~ 1380 C compared with ~1480 C for wrought alloys of similar composition. The beneficial effect of Yttrium for wrought FeCrAl does not seem effective for most ODS FeCrAl alloys. Characterization of the hardness of annealed specimens revealed that the microstructure of the two alloys was not stable above 1000 C. Concurrent radiation results suggested that Cr levels <15wt% are desirable and the creep and oxidation results from the 12Cr ODS alloys indicate that a lower Cr, high strength ODS alloy with a higher maximum use temperature could be achieved.

  12. Segregation, precipitation, and α -α' phase separation in Fe-Cr alloys

    NASA Astrophysics Data System (ADS)

    Kuronen, A.; Granroth, S.; Heinonen, M. H.; Perälä, R. E.; Kilpi, T.; Laukkanen, P.; Lâng, J.; Dahl, J.; Punkkinen, M. P. J.; Kokko, K.; Ropo, M.; Johansson, B.; Vitos, L.

    2015-12-01

    Iron-chromium alloys, the base components of various stainless steel grades, have numerous technologically and scientifically interesting properties. However, these features are not yet sufficiently understood to allow their full exploitation in technological applications. In this work, we investigate segregation, precipitation, and phase separation in Fe-Cr systems analyzing the physical mechanisms behind the observed phenomena. To get a comprehensive picture of Fe-Cr alloys as a function of composition, temperature, and time the present investigation combines Monte Carlo simulations using semiempirical interatomic potential, first-principles total energy calculations, and experimental spectroscopy. In order to obtain a general picture of the relation of the atomic interactions and properties of Fe-Cr alloys in bulk, surface, and interface regions several complementary methods have to be used. Using the exact muffin-tin orbitals method with the coherent potential approximation (CPA-EMTO) the effective chemical potential as a function of Cr content (0-15 at. % Cr) is calculated for a surface, second atomic layer, and bulk. At ˜10 at. % Cr in the alloy the reversal of the driving force of a Cr atom to occupy either bulk or surface sites is obtained. The Cr-containing surfaces are expected when the Cr content exceeds ˜10 at. %. The second atomic layer forms about a 0.3 eV barrier for the migration of Cr atoms between the bulk and surface atomic layer. To get information on Fe-Cr in larger scales we use semiempirical methods. However, for Cr concentration regions less than 10 at. %, the ab initio (CPA-EMTO) result of the important role of the second atomic layer to the surface is not reproducible from the large-scale Monte Carlo molecular dynamics (MCMD) simulation. On the other hand, for the nominal concentration of Cr larger than 10 at. % the MCMD simulations show the precipitation of Cr into isolated pockets in bulk Fe-Cr and the existence of the upper limit of

  13. Zener Relaxation Peak in an Fe-Cr-Al Alloy

    NASA Astrophysics Data System (ADS)

    Zhou, Zheng-Cun; Cheng, He-Fa; Gong, Chen-Li; Wei, Jian-Ning; Han, Fu-Sheng

    2002-11-01

    We have studied the temperature spectra of internal friction and relative dynamic modulus of the Fe-(25 wt%)Cr-(5 wt%)Al alloy with different grain sizes. It is found that a peak appears in the internal friction versus temperature plot at about 550°C. The peak is of a stable relaxation and is reversible, which occurs not only during heating but also during cooling. Its activation energy is 2.5 (+/- 0.15) eV in terms of the Arrhenius relation. In addition, the peak is not obvious in specimens with a smaller grain size. It is suggested that the peak originates from Zener relaxation.

  14. Magnetic hysteresis loop technique as a tool for the evaluation of σ phase embrittlement in Fe-Cr alloys

    NASA Astrophysics Data System (ADS)

    Mohapatra, J. N.; Kamada, Y.; Murakami, T.; Echigoya, J.; Kikuchi, H.; Kobayashi, S.

    2013-02-01

    Fe-48 wt% Cr alloy was isothermally aged at 700 °C up to 250 h for the formation and growth of σ phase. Micro Vicker's hardness and magnetic hysteresis loop (MHL) measurements were carried out at various lengths of time by interrupting the test to observe the change in mechanical and magnetic properties respectively. A small volume fraction of σ phase did not produce any change in the hardness whereas a drastic decrease in remanence was found for its demagnetizing effect. The existence of σ phase was confirmed by transmission electron microscopy. The maximum induction of the alloy decreased with thermal ageing as the volume of ferrites decreased for the formation of non-magnetic σ phase. The volume fraction of σ phase was estimated from the maximum induction. The results showed that MHL technique can even detect 1% of σ phase in the alloy considering remanence as a measuring parameter. Hence MHL would be a powerful non-destructive evaluation technique for the evaluation of σ phase embrittlement in Fe-Cr alloys.

  15. Deformation behavior of laser welds in high temperature oxidation resistant Fe-Cr-Al alloys for fuel cladding applications

    NASA Astrophysics Data System (ADS)

    Field, Kevin G.; Gussev, Maxim N.; Yamamoto, Yukinori; Snead, Lance L.

    2014-11-01

    Ferritic-structured Fe-Cr-Al alloys are being developed and show promise as oxidation resistant accident tolerant light water reactor fuel cladding. This study focuses on investigating the weldability and post-weld mechanical behavior of three model alloys in a range of Fe-(13-17.5)Cr-(3-4.4)Al (wt.%) with a minor addition of yttrium using modern laser-welding techniques. A detailed study on the mechanical performance of bead-on-plate welds using sub-sized, flat dog-bone tensile specimens and digital image correlation (DIC) has been carried out to determine the performance of welds as a function of alloy composition. Results indicated a reduction in the yield strength within the fusion zone compared to the base metal. Yield strength reduction was found to be primarily constrained to the fusion zone due to grain coarsening with a less severe reduction in the heat affected zone. For all proposed alloys, laser welding resulted in a defect free weld devoid of cracking or inclusions.

  16. Influence of recrystallization on phase separation kinetics of oxide dispersion strengthened Fe Cr Al alloy

    SciTech Connect

    Capdevila, C.; Miller, Michael K; Pimentel, G.; Chao, J.

    2012-01-01

    The effect of different starting microstructures on the kinetics of Fe-rich ({alpha}) and Cr-rich ({alpha}') phase separation during aging of Fe-Cr-Al oxide dispersion strengthened (ODS) alloys has been analyzed with a combination of atom probe tomography and thermoelectric power measurements. The results revealed that the high recrystallization temperature necessary to produce a coarse grained microstructure in Fe-base ODS alloys affects the randomness of Cr-atom distributions and defect density, which consequently affect the phase separation kinetics at low annealing temperatures.

  17. Corrosion of Fe-Cr-Mn alloys in thermally convective lithium

    SciTech Connect

    Tortorelli, P.F.; DeVan, J.H.

    1986-01-01

    A series of austenitic Fe-Cr-Mn steels was exposed to circulating lithium at temperatures up to 500/sup 0/C. Two groups of the alloys, which contained 12 to 30 wt % Mn and 2 to 20 wt % Cr, were sequentially exposed for periods greater than 3000 h in a type 316 stainless steel thermal convection loop. Mass transfer of manganese caused very large weight losses from the steels containing 30 wt % Mn. However, the actual magnitude of corrosion losses for alloys containing 12 to 20 wt % Mn was difficult to establish due to competing surface reactions involving chromium.

  18. Interstitial precipitation in Fe-Cr-Al alloys

    NASA Astrophysics Data System (ADS)

    Spear, W. S.; Polonis, D. H.

    1994-06-01

    Two separate stages of precipitation have been identified during the aging of ternary Fel8Cr3Al and Fel8Cr5Al alloys at temperatures in the vicinity of 475 °C. The first stage involves the formation of interstitial precipitates resulting from C and N impurities; the second and slower stage is the formation of the Cr-rich α' phase. Transmission electron microscopy (TEM) results show that carbonitride precipitation occurs preferentially at dislocations, stacking faults, and grain boundaries, and also uniformly through the matrix. Aging for times in excess of 400 hours at 475 °C promotes coarsening of the heterogeneous precipitates and dissolution of the uniformly distributed matrix particles. A resistometric analysis shows that the kinetics of the initial stages of precipitation can be described by a (time)2/3 relation. This kinetic behavior is explained in terms of stress-assisted diffusion in the highly stressed matrix resulting from coherency strains accompanying carbonitride precipitation. Experimental values of the activation energy for the first stage reaction correlate closely with those reported for the interstitial diffusion of C and N in alpha iron.

  19. Half-metallicity and tetragonal distortion in semi-Heusler alloy FeCrSe

    SciTech Connect

    Huang, H. M. Luo, S. J.; Yao, K. L.

    2014-01-28

    Full-potential linearized augmented plane wave methods are carried out to investigate the electronic structures and magnetic properties in semi-Heusler alloy FeCrSe. Results show that FeCrSe is half-metallic ferromagnet with the half-metallic gap 0.31 eV at equilibrium lattice constant. Calculated total magnetic moment of 2.00μ{sub B} per formula unit follows the Slater-Pauling rule quite well. Two kinds of structural changes are used to investigate the sensitivity of half-metallicity. It is found that the half-metallicity can be retained when lattice constant is changed by −4.56% to 3.52%, and the results of tetragonal distortion indicate the half-metallicity can be kept at the range of c/a ratio from 0.85 to 1.20. The Curie temperature, cohesive energy, and heat of formations of FeCrSe are also discussed.

  20. Microchemical effects in irradiated Fe-Cr alloys as revealed by atomistic simulation

    NASA Astrophysics Data System (ADS)

    Malerba, L.; Bonny, G.; Terentyev, D.; Zhurkin, E. E.; Hou, M.; Vörtler, K.; Nordlund, K.

    2013-11-01

    Neutron irradiation produces evolving nanostructural defects in materials, that affect their macroscopic properties. Defect production and evolution is expected to be influenced by the chemical composition of the material. In turn, the accumulation of defects in the material results in microchemical changes, which may induce further changes in macroscopic properties. In this work we review the results of recent atomic-level simulations conducted in Fe-Cr alloys, as model materials for high-Cr ferritic-martensitic steels, to address the following questions: 1. Is the primary damage produced in displacement cascades influenced by the Cr content? If so, how? 2. Does Cr change the stability of radiation-produced defects? 3. Is the diffusivity of cascade-produced defects changed by Cr content? 4. How do Cr atoms redistribute under irradiation inside the material under the action of thermodynamic driving forces and radiation-defect fluxes? It is found that the presence of Cr does not influence the type of damage created by displacement cascades, as compared to pure Fe, while cascades do contribute to redistributing Cr, in the same direction as thermodynamic driving forces. The presence of Cr does change the stability of point-defects: the effect is weak in the case of vacancies, stronger in the case of self-interstitials. In the latter case, Cr increases the stability of self-interstitial clusters, especially those so small to be invisible to the electron microscope. Cr reduces also significantly the diffusivity of self-interstitials and their clusters, in a way that depends in a non-monotonic way on Cr content, as well as on cluster size and temperature; however, the effect is negligible on the mobility of self-interstitial clusters large enough to become visible dislocation loops. Finally, Cr-rich precipitate formation is favoured in the tensile region of edge dislocations, while it appears not to be influenced by screw dislocations; prismatic dislocation loops

  1. Thermal stability of intermetallic phases in Fe-rich Fe-Cr-Ni-Mo alloys

    SciTech Connect

    Yang, Ying; Tan, Lizhen; Busby, Jeremy T.

    2015-06-12

    Understanding the stability of precipitate phases in the Fe-rich Fe-Cr-Ni-Mo alloys is critical to the alloy design and application of Mo-containing Austenitic steels. Coupled with thermodynamic modeling, stability of the chi and Laves phases in two Fe-Cr-Ni-Mo alloys were investigated at 1000, 850 and 700 °C for different annealing time. The morphologies, compositions and crystal structures of the matrix and precipitate phases were carefully examined by Scanning Electron Microscopy, Electron Probe Microanalysis, X-ray diffraction and Transmission Electron Microscopy. The two key findings resulted from this work. One is that the chi phase is stable at high temperature and transformed into the Laves phase at low temperature. The other is that both the chi and Laves phases have large solubilites of Cr, Mo and Ni, among which the Mo solubility has a major role on the relative stability of the precipitate phases. The developed thermodynamic models were then applied to evaluating the Mo effect on the stability of precipitate phases in AISI 316 and NF709 alloys.

  2. Thermal stability of intermetallic phases in Fe-rich Fe-Cr-Ni-Mo alloys

    DOE PAGESBeta

    Yang, Ying; Tan, Lizhen; Busby, Jeremy T.

    2015-06-12

    Understanding the stability of precipitate phases in the Fe-rich Fe-Cr-Ni-Mo alloys is critical to the alloy design and application of Mo-containing Austenitic steels. Coupled with thermodynamic modeling, stability of the chi and Laves phases in two Fe-Cr-Ni-Mo alloys were investigated at 1000, 850 and 700 °C for different annealing time. The morphologies, compositions and crystal structures of the matrix and precipitate phases were carefully examined by Scanning Electron Microscopy, Electron Probe Microanalysis, X-ray diffraction and Transmission Electron Microscopy. The two key findings resulted from this work. One is that the chi phase is stable at high temperature and transformed intomore » the Laves phase at low temperature. The other is that both the chi and Laves phases have large solubilites of Cr, Mo and Ni, among which the Mo solubility has a major role on the relative stability of the precipitate phases. The developed thermodynamic models were then applied to evaluating the Mo effect on the stability of precipitate phases in AISI 316 and NF709 alloys.« less

  3. Growth characteristics of primary M7C3 carbide in hypereutectic Fe-Cr-C alloy.

    PubMed

    Liu, Sha; Zhou, Yefei; Xing, Xiaolei; Wang, Jibo; Ren, Xuejun; Yang, Qingxiang

    2016-01-01

    The microstructure of the hypereutectic Fe-Cr-C alloy is observed by optical microscopy (OM). The initial growth morphology, the crystallographic structure, the semi-molten morphology and the stacking faults of the primary M7C3 carbide are observed by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The in-suit growth process of the primary M7C3 carbide was observed by confocal laser microscope (CLM). It is found that the primary M7C3 carbide in hypereutectic Fe-Cr-C alloy is irregular polygonal shape with several hollows in the center and gaps on the edge. Some primary M7C3 carbides are formed by layers of shell or/and consist of multiple parts. In the initial growth period, the primary M7C3 carbide forms protrusion parallel to {} crystal planes. The extending and revolving protrusion forms the carbide shell. The electron backscattered diffraction (EBSD) maps show that the primary M7C3 carbide consists of multiple parts. The semi-molten M7C3 carbide contains unmelted shell and several small-scale carbides inside, which further proves that the primary M7C3 carbide is not an overall block. It is believed that the coalescence of the primary M7C3 carbides is ascribed to the growing condition of the protrusion and the gap filling process. PMID:27596718

  4. Growth characteristics of primary M7C3 carbide in hypereutectic Fe-Cr-C alloy.

    PubMed

    Liu, Sha; Zhou, Yefei; Xing, Xiaolei; Wang, Jibo; Ren, Xuejun; Yang, Qingxiang

    2016-09-06

    The microstructure of the hypereutectic Fe-Cr-C alloy is observed by optical microscopy (OM). The initial growth morphology, the crystallographic structure, the semi-molten morphology and the stacking faults of the primary M7C3 carbide are observed by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The in-suit growth process of the primary M7C3 carbide was observed by confocal laser microscope (CLM). It is found that the primary M7C3 carbide in hypereutectic Fe-Cr-C alloy is irregular polygonal shape with several hollows in the center and gaps on the edge. Some primary M7C3 carbides are formed by layers of shell or/and consist of multiple parts. In the initial growth period, the primary M7C3 carbide forms protrusion parallel to {} crystal planes. The extending and revolving protrusion forms the carbide shell. The electron backscattered diffraction (EBSD) maps show that the primary M7C3 carbide consists of multiple parts. The semi-molten M7C3 carbide contains unmelted shell and several small-scale carbides inside, which further proves that the primary M7C3 carbide is not an overall block. It is believed that the coalescence of the primary M7C3 carbides is ascribed to the growing condition of the protrusion and the gap filling process.

  5. Growth characteristics of primary M7C3 carbide in hypereutectic Fe-Cr-C alloy

    NASA Astrophysics Data System (ADS)

    Liu, Sha; Zhou, Yefei; Xing, Xiaolei; Wang, Jibo; Ren, Xuejun; Yang, Qingxiang

    2016-09-01

    The microstructure of the hypereutectic Fe-Cr-C alloy is observed by optical microscopy (OM). The initial growth morphology, the crystallographic structure, the semi-molten morphology and the stacking faults of the primary M7C3 carbide are observed by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The in-suit growth process of the primary M7C3 carbide was observed by confocal laser microscope (CLM). It is found that the primary M7C3 carbide in hypereutectic Fe-Cr-C alloy is irregular polygonal shape with several hollows in the center and gaps on the edge. Some primary M7C3 carbides are formed by layers of shell or/and consist of multiple parts. In the initial growth period, the primary M7C3 carbide forms protrusion parallel to {} crystal planes. The extending and revolving protrusion forms the carbide shell. The electron backscattered diffraction (EBSD) maps show that the primary M7C3 carbide consists of multiple parts. The semi-molten M7C3 carbide contains unmelted shell and several small-scale carbides inside, which further proves that the primary M7C3 carbide is not an overall block. It is believed that the coalescence of the primary M7C3 carbides is ascribed to the growing condition of the protrusion and the gap filling process.

  6. Growth characteristics of primary M7C3 carbide in hypereutectic Fe-Cr-C alloy

    PubMed Central

    Liu, Sha; Zhou, Yefei; Xing, Xiaolei; Wang, Jibo; Ren, Xuejun; Yang, Qingxiang

    2016-01-01

    The microstructure of the hypereutectic Fe-Cr-C alloy is observed by optical microscopy (OM). The initial growth morphology, the crystallographic structure, the semi-molten morphology and the stacking faults of the primary M7C3 carbide are observed by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The in-suit growth process of the primary M7C3 carbide was observed by confocal laser microscope (CLM). It is found that the primary M7C3 carbide in hypereutectic Fe-Cr-C alloy is irregular polygonal shape with several hollows in the center and gaps on the edge. Some primary M7C3 carbides are formed by layers of shell or/and consist of multiple parts. In the initial growth period, the primary M7C3 carbide forms protrusion parallel to {} crystal planes. The extending and revolving protrusion forms the carbide shell. The electron backscattered diffraction (EBSD) maps show that the primary M7C3 carbide consists of multiple parts. The semi-molten M7C3 carbide contains unmelted shell and several small-scale carbides inside, which further proves that the primary M7C3 carbide is not an overall block. It is believed that the coalescence of the primary M7C3 carbides is ascribed to the growing condition of the protrusion and the gap filling process. PMID:27596718

  7. Low activation ferritic alloys

    DOEpatents

    Gelles, David S.; Ghoniem, Nasr M.; Powell, Roger W.

    1986-01-01

    Low activation ferritic alloys, specifically bainitic and martensitic stainless steels, are described for use in the production of structural components for nuclear fusion reactors. They are designed specifically to achieve low activation characteristics suitable for efficient waste disposal. The alloys essentially exclude molybdenum, nickel, nitrogen and niobium. Strength is achieved by substituting vanadium, tungsten, and/or tantalum in place of the usual molybdenum content in such alloys.

  8. Low activation ferritic alloys

    DOEpatents

    Gelles, D.S.; Ghoniem, N.M.; Powell, R.W.

    1985-02-07

    Low activation ferritic alloys, specifically bainitic and martensitic stainless steels, are described for use in the production of structural components for nuclear fusion reactors. They are designed specifically to achieve low activation characteristics suitable for efficient waste disposal. The alloys essentially exclude molybdenum, nickel, nitrogen and niobium. Strength is achieved by substituting vanadium, tungsten, and/or tantalum in place of the usual molybdenum content in such alloys.

  9. Cyclic Corrosion and Chlorination of an FeCrAl Alloy in the Presence of KCl

    DOE PAGESBeta

    Israelsson, Niklas; Unocic, Kinga A.; Hellström, K.; Svensson, J-E; Johansson, L-G

    2015-05-30

    The KCl-induced corrosion of the FeCrAl alloy Kanthal® APMT in an O2 + N2 + H2O environment was studied at 600 °C. The samples were pre-oxidized prior to exposure in order to investigate the protective nature of alumina scales in the present environment. The microstructure and composition of the corroded surface was investigated in detail. Corrosion started at flaws in the pre-formed α-alumina scales, i.e. α-alumina was protective in itself. Consequently, KCl-induced corrosion started locally and, subsequently, spread laterally. An electrochemical mechanism is proposed here by which a transition metal chloride forms in the alloy and K2CrO4 forms at themore » scale/gas interface. Scale de-cohesion is attributed to the formation of a sub-scale transition metal chloride.« less

  10. Model many-body Stoner Hamiltonian for binary FeCr alloys

    NASA Astrophysics Data System (ADS)

    Nguyen-Manh, D.; Dudarev, S. L.

    2009-09-01

    We derive a model tight-binding many-body d -electron Stoner Hamiltonian for FeCr binary alloys and investigate the sensitivity of its mean-field solutions to the choice of hopping integrals and the Stoner exchange parameters. By applying the local charge-neutrality condition within a self-consistent treatment we show that the negative enthalpy-of-mixing anomaly characterizing the alloy in the low chromium concentration limit is due entirely to the presence of the on-site exchange Stoner terms and that the occurrence of this anomaly is not specifically related to the choice of hopping integrals describing conventional chemical bonding between atoms in the alloy. The Bain transformation pathway computed, using the proposed model Hamiltonian, for the Fe15Cr alloy configuration is in excellent agreement with ab initio total-energy calculations. Our investigation also shows how the parameters of a tight-binding many-body model Hamiltonian for a magnetic alloy can be derived from the comparison of its mean-field solutions with other, more accurate, mean-field approximations (e.g., density-functional calculations), hence stimulating the development of large-scale computational algorithms for modeling radiation damage effects in magnetic alloys and steels.

  11. Microstructure and Mechanical Properties of Laves Phase-strengthened Fe-Cr-Zr Alloys

    DOE PAGESBeta

    Tan, Lizhen; Yang, Ying

    2014-12-05

    Laves phase-reinforced alloys have shown some preliminary promising performance at room temperatures. This paper aims at evaluating mechanical properties of Laves phase-strengthened alloys at elevated temperatures. Three Fe-Cr-Zr alloys were designed to favor the formation of eutectic microstructures containing Laves and body-centered cubic phases with the aid of thermodynamic calculations. Microstructural characterization was carried out on the alloys in as-processed and aged states using optical microscopy, scanning electron microscopy, energy-dispersive X-ray spectroscopy, and X-ray diffraction. The effect of thermal aging and alloy composition on microstructure has been discussed based on microstructural characterization results. Mechanical properties have been evaluated by meansmore » of Vickers microhardness measurements, tensile testing at temperatures up to 973.15 K (700.15 °C), and creep testing at 873.15 K (600.15 °C) and 260 MPa. Alloys close to the eutectic composition show significantly superior strength and creep resistance compared to P92. Finally, however, their low tensile ductility may limit their applications at relatively low temperatures.« less

  12. Microstructure and Mechanical Properties of Laves Phase-strengthened Fe-Cr-Zr Alloys

    SciTech Connect

    Tan, Lizhen; Yang, Ying

    2014-12-05

    Laves phase-reinforced alloys have shown some preliminary promising performance at room temperatures. This paper aims at evaluating mechanical properties of Laves phase-strengthened alloys at elevated temperatures. Three Fe-Cr-Zr alloys were designed to favor the formation of eutectic microstructures containing Laves and body-centered cubic phases with the aid of thermodynamic calculations. Microstructural characterization was carried out on the alloys in as-processed and aged states using optical microscopy, scanning electron microscopy, energy-dispersive X-ray spectroscopy, and X-ray diffraction. The effect of thermal aging and alloy composition on microstructure has been discussed based on microstructural characterization results. Mechanical properties have been evaluated by means of Vickers microhardness measurements, tensile testing at temperatures up to 973.15 K (700.15 °C), and creep testing at 873.15 K (600.15 °C) and 260 MPa. Alloys close to the eutectic composition show significantly superior strength and creep resistance compared to P92. Finally, however, their low tensile ductility may limit their applications at relatively low temperatures.

  13. Thermal aging modeling and validation on the Mo containing Fe-Cr-Ni alloys

    SciTech Connect

    Yang, Ying; Tan, Lizhen; Busby, Jeremy T.

    2015-04-01

    Thermodynamics of intermetallic phases in Fe-rich Fe-Cr-Ni-Mo alloys is critical knowledge to understand thermal aging effect on the phase stability of Mo-containing austenitic steels, which subsequently facilitates alloy design/improvement and degradation mitigation of these materials for reactor applications. Among the intermetallic phases, Chi (χ), Laves, and Sigma (σ) are often of concern because of their tendency to cause embrittlement of the materials. The focus of this study is thermal stability of the Chi and Laves phases as they were less studied compared to the Sigma phase. Coupled with thermodynamic modeling, thermal stability of intermetallic phases in Mo containing Fe-Cr-Ni alloys was investigated at 1000, 850 and 700 C for different annealing times. The morphologies, compositions and crystal structures of the precipitates of the intermetallic phases were carefully examined by scanning electron microscopy, electron probe microanalysis, X-ray diffraction, and transmission electron microscopy. Three key findings resulted from this study. First, the Chi phase is stable at high temperature, and with decreasing temperature it transforms into the Laves phase that is stable at low temperature. Secondly, Cr, Mo, Ni are soluble in both the Chi and Laves phases, with the solubility of Mo playing a major role in the relative stability of the intermetallic phases. Thirdly, in situ transformation from Chi phase to Laves phase was directly observed, which increased the local strain field, generated dislocations in the intermetallic phases, and altered the precipitate phase orientation relationship with the austenitic matrix. The thermodynamic models that were developed and validated were then applied to evaluating the effect of Mo on the thermal stability of intermetallic phases in type 316 and NF709 stainless steels.

  14. Letter Report Documenting Progress of Second Generation ATF FeCrAl Alloy Fabrication

    SciTech Connect

    Yamamoto, Y.; Yang, Y.; Field, K. G.; Terrani, K.; Pint, B. A.; Snead, L. L.

    2014-06-10

    Development of the 2nd generation ATF FeCrAl alloy has been initiated, and a candidate alloy was selected for trial tube fabrication through hot-extrusion and gun-drilling processes. Four alloys based on Fe-13Cr-4.5Al-0.15Y in weight percent were newly cast with minor alloying additions of Mo, Si, Nb, and C to promote solid-solution and second-phase precipitate strengthening. The alloy compositions were selected with guidance from computational thermodynamic tools. The lab-scale heats of ~ 600g were arc-melted and drop-cast, homogenized, hot-forged and -rolled, and then annealed producing plate shape samples. An alloy with Mo and Nb additions (C35MN) processed at 800°C exhibits very fine sub-grain structure with the sub-grain size of 1-3μm which exhibited more than 25% better yield and tensile strengths together with decent ductility compared to the other FeCrAl alloys at room temperature. It was found that the Nb addition was key to improving thermal stability of the fine sub-grain structure. Optimally, grains of less than 30 microns are desired, with grains up to and order of magnitude in desired produced through Nb addition. Scale-up effort of the C35MN alloy was made in collaboration with a commercial cast company who has a capability of vacuum induction melting. A 39lb columnar ingot with ~81mm diameter and ~305mm height (with hot-top) was commercially cast, homogenized, hot-extruded, and annealed providing 10mm-diameter bar-shape samples with the fine sub-grain structure. This commercial heat proved consistent with materials produced at ORNL at the lab-scale. Tubes and end caps were machined from the bar sample and provided to another work package for the ATF-1 irradiation campaign in the milestone M3FT-14OR0202251.

  15. Stress Corrosion Cracking of Ni-Fe-Cr Alloys Relevant to Nuclear Power Plants

    NASA Astrophysics Data System (ADS)

    Persaud, Suraj

    Stress corrosion cracking (SCC) of Ni-Fe-Cr alloys and weld metals was investigated in simulated environments representative of high temperature water used in the primary and secondary circuits of nuclear power plants. The mechanism of primary water SCC (PWSCC) was studied in Alloys 600, 690, 800 and Alloy 82 dissimilar metal welds using the internal oxidation model as a guide. Initial experiments were carried out in a 480°C hydrogenated steam environment considered to simulate high temperature reducing primary water. Ni alloys underwent classical internal oxidation intragranularly resulting in the expulsion of the solvent metal, Ni, to the surface. Selective intergranular oxidation of Cr in Alloy 600 resulted in embrittlement, while other alloys were resistant owing to their increased Cr contents. Atom probe tomography was used to determine the short-circuit diffusion path used for Ni expulsion at a sub-nanometer scale, which was concluded to be oxide-metal interfaces. Further exposures of Alloys 600 and 800 were done in 315°C simulated primary water and intergranular oxidation tendency was comparable to 480°C hydrogenated steam. Secondary side work involved SCC experiments and electrochemical measurements, which were done at 315°C in acid sulfate solutions. Alloy 800 C-rings were found to undergo acid sulfate SCC (AcSCC) to a depth of up to 300 microm in 0.55 M sulfate solution at pH 4.3. A focused-ion beam was used to extract a crack tip from a C-ring and high resolution analytical electron microscopy revealed a duplex oxide structure and the presence of sulfur. Electrochemical measurements were taken on Ni alloys to complement crack tip analysis; sulfate was concluded to be the aggressive anion in mixed sulfate and chloride systems. Results from electrochemical measurements and crack tip analysis suggested a slip dissolution-type mechanism to explain AcSCC in Ni alloys.

  16. Overview of the multifaceted activities towards development and deployment of nuclear-grade FeCrAl Alloys

    SciTech Connect

    Field, Kevin G; Yamamoto, Yukinori; Pint, Bruce A; Terrani, Kurt A

    2016-01-01

    A large effort is underway under the leadership of US DOE Fuel Cycle R&D program to develop advanced FeCrAl alloys as accident tolerant fuel (ATF) cladding to replace Zr-based alloys in light water reactors. The primary motivation is the excellent oxidation resistance of these alloys in high-temperature steam environments right up to their melting point (roughly three orders of magnitude slower oxidation kinetics than zirconium). A multifaceted effort is ongoing to rapidly advance FeCrAl alloys as a mature ATF concept. The activities span the broad spectrum of alloy development, environmental testing (high-temperature high-pressure water and elevated temperature steam), detailed mechanical characterization, material property database development, neutron irradiation, thin tube production, and multiple integral fuel test campaigns. Instead of off-the-shelf commercial alloys that might not prove optimal for the LWR fuel cladding application, a large amount of effort has been placed on the alloy development to identify the most optimum composition and microstructure for this application. The development program is targeting a cladding that offers performance comparable to or better than modern Zr-based alloys under normal operating and off-normal conditions. This paper provides a comprehensive overview of the systematic effort to advance nuclear-grade FeCrAl alloys as an ATF cladding in commercial LWRs.

  17. Uniform corrosion of FeCrAl alloys in LWR coolant environments

    DOE PAGESBeta

    Terrani, K. A.; Pint, B. A.; Kim, Y. -J.; Unocic, K. A.; Yang, Y.; Silva, C. M.; Meyer, III, H. M.; Rebak, R. B.

    2016-06-29

    In this study, the corrosion behavior of commercial and model FeCrAl alloys and type 310 stainless steel was examined by autoclave tests and compared to Zircaloy-4, the reference cladding materials in light water reactors. The corrosion studies were carried out in three distinct water chemistry environments found in pressurized and boiling water reactor primary coolant loop conditions for up to one year. The structure and morphology of the oxides formed on the surface of these alloys was consistent with thermodynamic predictions. Spinel-type oxides were found to be present after hydrogen water chemistry exposures, while the oxygenated water tests resulted inmore » the formation of very thin and protective hematite-type oxides. Unlike the alloys exposed to oxygenated water tests, the alloys tested in hydrogen water chemistry conditions experienced mass loss as a function of time. This mass loss was the result of net sum of mass gain due to parabolic oxidation and mass loss due to dissolution that also exhibits parabolic kinetics. Finally, the maximum thickness loss after one year of LWR water corrosion in the absence of irradiation was ~2 μm, which is inconsequential for a ~300–500 μm thick cladding.« less

  18. Uniform corrosion of FeCrAl alloys in LWR coolant environments

    NASA Astrophysics Data System (ADS)

    Terrani, K. A.; Pint, B. A.; Kim, Y.-J.; Unocic, K. A.; Yang, Y.; Silva, C. M.; Meyer, H. M.; Rebak, R. B.

    2016-10-01

    The corrosion behavior of commercial and model FeCrAl alloys and type 310 stainless steel was examined by autoclave tests and compared to Zircaloy-4, the reference cladding materials in light water reactors. The corrosion studies were carried out in three distinct water chemistry environments found in pressurized and boiling water reactor primary coolant loop conditions for up to one year. The structure and morphology of the oxides formed on the surface of these alloys was consistent with thermodynamic predictions. Spinel-type oxides were found to be present after hydrogen water chemistry exposures, while the oxygenated water tests resulted in the formation of very thin and protective hematite-type oxides. Unlike the alloys exposed to oxygenated water tests, the alloys tested in hydrogen water chemistry conditions experienced mass loss as a function of time. This mass loss was the result of net sum of mass gain due to parabolic oxidation and mass loss due to dissolution that also exhibits parabolic kinetics. The maximum thickness loss after one year of LWR water corrosion in the absence of irradiation was ∼2 μm, which is inconsequential for a ∼300-500 μm thick cladding.

  19. Effects of Cr and Ni on interdiffusion and reaction between U and Fe-Cr-Ni alloys

    NASA Astrophysics Data System (ADS)

    Huang, K.; Park, Y.; Zhou, L.; Coffey, K. R.; Sohn, Y. H.; Sencer, B. H.; Kennedy, J. R.

    2014-08-01

    Metallic U-alloy fuel cladded in steel has been examined for high temperature fast reactor technology wherein the fuel cladding chemical interaction is a challenge that requires a fundamental and quantitative understanding. In order to study the fundamental diffusional interactions between U with Fe and the alloying effect of Cr and Ni, solid-to-solid diffusion couples were assembled between pure U and Fe, Fe-15 wt.%Cr or Fe-15 wt.%Cr-15 wt.%Ni alloy, and annealed at high temperature ranging from 580 to 700 °C. The microstructures and concentration profiles that developed from the diffusion anneal were examined by scanning electron microscopy, and X-ray energy dispersive spectroscopy (XEDS), respectively. Thick U6Fe and thin UFe2 phases were observed to develop with solubilities: up to 2.5 at.% Ni in U6(Fe,Ni), up to 20 at.%Cr in U(Fe, Cr)2, and up to 7 at.%Cr and 14 at.% Ni in U(Fe, Cr, Ni)2. The interdiffusion and reactions in the U vs. Fe and U vs. Fe-Cr-Ni exhibited a similar temperature dependence, while the U vs. Fe-Cr diffusion couples, without the presence of Ni, yielded greater activation energy for the growth of intermetallic phases - lower growth rate at lower temperature but higher growth rate at higher temperature.

  20. Fine structure of Fe-Co-Ga and Fe-Cr-Ga alloys with low Ga content

    SciTech Connect

    Kleinerman, Nadezhda M. Serikov, Vadim V. Vershinin, Aleksandr V. Mushnikov, Nikolai V. Stashkova, Liudmila A.

    2014-10-27

    Investigation of Ga influence on the structure of Fe-Cr and Fe-Co alloys was performed with the use of {sup 57}Fe Mössbauer spectroscopy and X-ray diffraction methods. In the alloys of the Fe-Cr system, doping with Ga handicaps the decomposition of solid solutions, observed in the binary alloys, and increases its stability. In the alloys with Co, Ga also favors the uniformity of solid solutions. The analysis of Mössbauer experiments gives some grounds to conclude that if, owing to liquation, clusterization, or initial stages of phase separation, there exist regions enriched in iron, some amount of Ga atoms prefer to enter the nearest surroundings of iron atoms, thus forming binary Fe-Ga regions (or phases)

  1. Modeling of oxidation kinetics of Y-doped Fe-Cr-Al alloys

    SciTech Connect

    Liu, Z.; Gao, W.; He, Y.

    2000-04-01

    Studies using advanced analytical techniques indicated that the reactive elements (RE) segregate along the oxide grain boundaries and at the oxide-alloy interface during oxidation of {alpha}-Al{sub 2}O{sub 3} forming alloys. The segregation results in inward oxygen diffusion along the oxide grain boundaries as the predominant transport process in the oxide growth. The present work establishes a mathematical model based on the mechanisms of inward oxygen diffusion along the grain boundaries and oxide grain coarsening. This model has been used to describe the oxidation kinetics of Y-doped Fe-Cr-Al alloys. The results showed a much better agreement with the experimental data than the parabolic rate law. By using this model, the exponential number for the grain coarsening of alumina scales during oxidation was calculated to be {approximately}3. The activation energy for oxygen diffusing along the grain boundaries was 450 kJ/mol. They are also in good agreement with values reported in the literatures.

  2. Correlated recombination and annealing of point defects in dilute and concentrated Fe-Cr alloys

    NASA Astrophysics Data System (ADS)

    Terentyev, D.; Castin, N.; Ortiz, C. J.

    2012-11-01

    In this work, we present a comprehensive combined modelling approach to study the annealing of lattice defects in dilute and concentrated metallic alloys. The developed approach consists in the combination of molecular dynamics, atomistic kinetic Monte Carlo (AKMC) and mean field rate theory methods, linked at appropriate time and space scales. For the first time, the AKMC tool has been designed to model the evolution of point defects (both vacancies and self-interstitial atoms) in random concentrated alloys, taking into account the influence of lattice distortion on the local migration energy barrier due to the mutual interaction of point defects and solutes. Good accuracy and outstanding speed of calculations has been achieved by introducing the artificial neural network regression as an engine of the AKMC applied to calculate migration barriers for mobile defects. The developed method was applied to study correlated recombination in bcc Fe and random Fe-Cr alloys, aiming at the reproduction of a set of experimental studies after electron irradiation. The obtained results agree well with the available experimental data, implying that the developed modelling procedure correctly captures the undergoing physical process.

  3. Interplay between magnetism and energetics in Fe-Cr alloys from a predictive noncollinear magnetic tight-binding model

    NASA Astrophysics Data System (ADS)

    Soulairol, R.; Barreteau, C.; Fu, Chu-Chun

    2016-07-01

    Magnetism is a key driving force controlling several thermodynamic and kinetic properties of Fe-Cr systems. We present a tight-binding model for Fe-Cr, where magnetism is treated beyond the usual collinear approximation. A major advantage of this model consists in a rather simple fitting procedure. In particular, no specific property of the binary system is explicitly required in the fitting database. The present model is proved to be accurate and highly transferable for electronic, magnetic, and energetic properties of a large variety of structural and chemical environments: surfaces, interfaces, embedded clusters, and the whole compositional range of the binary alloy. The occurrence of noncollinear magnetic configurations caused by magnetic frustrations is successfully predicted. The present tight-binding approach can apply to other binary magnetic transition-metal alloys. It is expected to be particularly promising if the size difference between the alloying elements is rather small and the electronic properties prevail.

  4. Spin-driven ordering of Cr in the equiatomic high entropy alloy NiFeCrCo

    SciTech Connect

    Niu, C.; Zaddach, A. J.; Oni, A. A.; Sang, X.; LeBeau, J. M.; Koch, C. C.; Irving, D. L.; Hurt, J. W.

    2015-04-20

    Spin-driven ordering of Cr in an equiatomic fcc NiFeCrCo high entropy alloy (HEA) was predicted by first-principles calculations. Ordering of Cr is driven by the reduction in energy realized by surrounding anti-ferromagnetic Cr with ferromagnetic Ni, Fe, and Co in an alloyed L1{sub 2} structure. The fully Cr-ordered alloyed L1{sub 2} phase was predicted to have a magnetic moment that is 36% of that for the magnetically frustrated random solid solution. Three samples were synthesized by milling or casting/annealing. The cast/annealed sample was found to have a low temperature magnetic moment that is 44% of the moment in the milled sample, which is consistent with theoretical predictions for ordering. Scanning transmission electron microscopy measurements were performed and the presence of ordered nano-domains in cast/annealed samples throughout the equiatomic NiFeCrCo HEA was identified.

  5. Electronic properties of excess Cr at Fe site in FeCr{sub 0.02}Se alloy

    SciTech Connect

    Kumar, Sandeep Singh, Prabhakar P.

    2015-06-24

    We have studied the effect of substitution of transition-metal chromium (Cr) in excess on Fe sub-lattice in the electronic structure of iron-selenide alloys, FeCr{sub 0.02}Se. In our calculations, we used Korringa-Kohn-Rostoker coherent potential approximation method in the atomic sphere approximation (KKR-ASA-CPA). We obtained different band structure of this alloy with respect to the parent FeSe and this may be reason of changing their superconducting properties. We did unpolarized calculations for FeCr{sub 0.02}Se alloy in terms of density of states (DOS) and Fermi surfaces. The local density approximation (LDA) is used in terms of exchange correlation potential.

  6. Effect of He+ irradiation on Fe-Cr alloys: Mössbauer-effect study

    NASA Astrophysics Data System (ADS)

    Dubiel, S. M.; Cieślak, J.; Reuther, H.

    2013-03-01

    Effect of He ions irradiation on three model Fe100-xCrx alloys (x = 5.8, 10.75 and 15.15) was investigated with the conversion electron Mössbauer spectroscopy. The study of the alloys irradiated with 25 keV ions revealed that the strongest effect occured in the Fe84.85Cr15.15 sample where an inversion of a short-range-order (SRO) parameter was found. Consequently, the investigation of the influence of the irradiation dose, D, was carried out on the chromium - most concentrated sample showing that the average hyperfine field, , the average angle between the normal to the sample's surface and the magnetization vector, <θ>, as well as the actual distribution of Fe/Cr atoms, as expressed by SRO parameters, strongly depend on D. In particular: (a) increases with D, and its maximum increase corresponds to a decrease of Cr content within the two-shell volume around the probe 57Fe nuclei by ˜2.3 at%, <⊝> decreases by ˜13° at maximum, (c) SRO-parameter averaged over the two-shell volume increases with D from weakly negative value (indicative of Cr atoms ordering) to weakly positive value (indicative of Cr atoms clustering). The inversion takes place at D ≈ 7 dpa.

  7. Cyclic Corrosion and Chlorination of an FeCrAl Alloy in the Presence of KCl

    SciTech Connect

    Israelsson, Niklas; Unocic, Kinga A.; Hellström, K.; Svensson, J-E; Johansson, L-G

    2015-05-30

    The KCl-induced corrosion of the FeCrAl alloy Kanthal® APMT in an O2 + N2 + H2O environment was studied at 600 °C. The samples were pre-oxidized prior to exposure in order to investigate the protective nature of alumina scales in the present environment. The microstructure and composition of the corroded surface was investigated in detail. Corrosion started at flaws in the pre-formed α-alumina scales, i.e. α-alumina was protective in itself. Consequently, KCl-induced corrosion started locally and, subsequently, spread laterally. An electrochemical mechanism is proposed here by which a transition metal chloride forms in the alloy and K2CrO4 forms at the scale/gas interface. Scale de-cohesion is attributed to the formation of a sub-scale transition metal chloride.

  8. Deuterium ion irradiation induced precipitation in Fe-Cr alloy: Characterization and effects on irradiation behavior

    NASA Astrophysics Data System (ADS)

    Liu, P. P.; Yu, R.; Zhu, Y. M.; Zhao, M. Z.; Bai, J. W.; Wan, F. R.; Zhan, Q.

    2015-04-01

    A new phase was found to precipitate in a Fe-Cr model alloy after 58 keV deuterium ion irradiation at 773 K. The nanoscale radiation-induced precipitate was studied systematically using high resolution transmission electron microscopy (HRTEM), image simulation and in-situ ultrahigh voltage transmission electron microscopy (HVEM). B2 structure is proposed for the new Cr-rich phase, which adopts a cube-on-cube orientation relationship with regard to the Fe matrix. Geometric phase analysis (GPA) was employed to measure the strain fields around the precipitate and this was used to explain its characteristic 1-dimensional elongation along the <1 0 0> Fe direction. The precipitate was stable under subsequent electron irradiation at different temperatures. We suggest that the precipitate with a high interface-to-volume ratio enhances the radiation resistance of the material. The reason for this is the presence of a large number of interfaces between the precipitate and the matrix, which may greatly reduce the concentration of point defects around the dislocation loops. This leads to a significant decrease in the growth rate.

  9. Preliminary Results on FeCrAl Alloys in the As-received and Welded State Designed to Have Enhanced Weldability and Radiation Tolerance

    SciTech Connect

    Field, Kevin G.; Gussev, Maxim N.; Hu, Xunxiang; Yamamoto, Yukinori

    2015-09-30

    The present report summarizes and discusses the recent results on developing a modern, nuclear grade FeCrAl alloy designed to have enhanced radiation tolerance and weldability. The alloys used for these investigations are modern FeCrAl alloys based on a Fe-13Cr-5Al-2Mo-0.2Si-0.05Y alloy (in wt.%, designated C35M). Development efforts have focused on assessing the influence of chemistry and microstructure on the fabricability and performance of these newly developed alloys. Specific focus was made to assess the weldability, thermal stability, and radiation tolerance.

  10. Influence cobalt on microstructural and hardness property of Al-Zn-Mg-Cu-Fe-Cr-Ni P/ M alloys

    NASA Astrophysics Data System (ADS)

    Naeem, Haider T.; Mohammad, Kahtan S.; Hussin, Kamarudin; Rahmat, Azim; Bashirom, Nurhuda

    2015-05-01

    In this study, influence cobalt additives on the microstructural and hardness properties of an Al-Zn-Mg-Cu-Fe-Cr-Ni PM alloy undergone the retrogression and re-aging treatment were carried out. Green compacts pressed at 370 MPa were then sintered at temperature 650°C in argon atmosphere for two hours. The sintered compacts subjected to a homogenizing treated at 470°C for 1.5 hours then aged at 120°C for 24 hours and retrogressed at 180°C for 30 minutes, and then re-aged at 120°C for 24 hours. Microstructural results of the Al-Zn-Mg-Cu-Fe-Cr-Ni-Co alloys introduced an intermetallics compound in the matrix of alloy, identified as the Al5Co2, Al70Co20Ni10 and Al4Ni3 phases besides to the MgZn2 and Mg2Zn11 phases which produced of the precipitation hardening during heat treatment. These compounds with precipitates provided strengthening of dispersion that led to improved Vickers's hardness and dinsifications properties of the alloy. The highest Vickers hardness of aluminum alloy containing cobalt was gotten after applying the retrogression and re-aging treatment.

  11. Changes in cluster magnetism and suppression of local superconductivity in amorphous FeCrB alloy irradiated by Ar+ ions

    NASA Astrophysics Data System (ADS)

    Okunev, V. D.; Samoilenko, Z. A.; Szymczak, H.; Szewczyk, A.; Szymczak, R.; Lewandowski, S. J.; Aleshkevych, P.; Malinowski, A.; Gierłowski, P.; Więckowski, J.; Wolny-Marszałek, M.; Jeżabek, M.; Varyukhin, V. N.; Antoshina, I. A.

    2016-02-01

    We show that cluster magnetism in ferromagnetic amorphous Fe67Cr18B15 alloy is related to the presence of large, D=150-250 Å, α-(Fe Cr) clusters responsible for basic changes in cluster magnetism, small, D=30-100 Å, α-(Fe, Cr) and Fe3B clusters and subcluster atomic α-(Fe, Cr, B) groupings, D=10-20 Å, in disordered intercluster medium. For initial sample and irradiated one (Φ=1.5×1018 ions/cm2) superconductivity exists in the cluster shells of metallic α-(Fe, Cr) phase where ferromagnetism of iron is counterbalanced by antiferromagnetism of chromium. At Φ=3×1018 ions/cm2, the internal stresses intensify and the process of iron and chromium phase separation, favorable for mesoscopic superconductivity, changes for inverse one promoting more homogeneous distribution of iron and chromium in the clusters as well as gigantic (twice as much) increase in density of the samples. As a result, in the cluster shells ferromagnetism is restored leading to the increase in magnetization of the sample and suppression of local superconductivity. For initial samples, the temperature dependence of resistivity ρ(T)~T2 is determined by the electron scattering on quantum defects. In strongly inhomogeneous samples, after irradiation by fluence Φ=1.5×1018 ions/cm2, the transition to a dependence ρ(T)~T1/2 is caused by the effects of weak localization. In more homogeneous samples, at Φ=3×1018 ions/cm2, a return to the dependence ρ(T)~T2 is observed.

  12. Phase-Field Simulation of the Separation Kinetics of a Nanoscale Phase in a Fe-Cr Alloy

    NASA Astrophysics Data System (ADS)

    Liu, Wei; Li, Yongsheng; Wu, Xingchao; Hou, Zhiyuan; Hu, Kai

    2016-05-01

    The separation of a Cr-enriched nanometer-scale α' phase can induce the embrittlement of Fe-Cr alloys at high temperature, and the separation kinetics of the α' phase determines its spatial morphology. The quantitative kinetics of the α' phase formed by spinodal decomposition was studied in a Fe-42 at.% Cr alloy by phase-field simulation at various aging temperatures; the temporal morphology, average particle radius, volume fraction, particle number density, and particle size distribution of α' phase were investigated. The results indicate that the coarsening rate of the α' phase increases with increasing aging temperature, and the particle number density shows a large slope in the coarsening stage at higher aging temperature. The particle size distribution also demonstrates faster growth and coarsening rates of the α' phase at higher aging temperature. The mutual effects of supercooling and diffusion during phase decomposition result in a highest decomposition rate at 725 K than that of 700 and 750 K in the Fe-42 at.% Cr alloy. The simulation results of the kinetics of the Cr-enriched α' phase provide a basic understanding of the thermal aging and morphology evolution of Fe-Cr alloys.

  13. High strength ferritic alloy

    DOEpatents

    Hagel, William C.; Smidt, Frederick A.; Korenko, Michael K.

    1977-01-01

    A high-strength ferritic alloy useful for fast reactor duct and cladding applications where an iron base contains from about 9% to about 13% by weight chromium, from about 4% to about 8% by weight molybdenum, from about 0.2% to about 0.8% by weight niobium, from about 0.1% to about 0.3% by weight vanadium, from about 0.2% to about 0.8% by weight silicon, from about 0.2% to about 0.8% by weight manganese, a maximum of about 0.05% by weight nitrogen, a maximum of about 0.02% by weight sulfur, a maximum of about 0.02% by weight phosphorous, and from about 0.04% to about 0.12% by weight carbon.

  14. Effect of Y2O3 content on the oxidation behavior of Fe-Cr-Al-based ODS alloys

    NASA Astrophysics Data System (ADS)

    Ul-Hamid, Anwar

    2003-02-01

    A study was conducted to investigate the cyclic oxidation behavior of two oxide dispersion strengthened (ODS) Fe-Cr-Al based alloys containing 0.17 wt.% and 0.7 wt.% Y2O3. The alloys were oxidized in air for 100 h at 1200°C based on a 24 h cycle period. X-ray diffraction (XRD) and analytical transmission electron microscopy (TEM) were used to characterize the structure, morphology, and composition of the oxide scales. Both alloys formed highly adherent and continuous layers of α-Al2O3 exhibiting a morphology indicative of inward scale growth. The role of Y2O3 was to promote adherence by segregating to the grain boundaries within the oxide. Concurrently, Y2O3 generated micro-porosity resulting in a scale of comparatively higher thickness in the alloy with 0.7 wt.% Y2O3.

  15. Defect and solute properties in dilute Fe-Cr-Ni austenitic alloys from first principles

    NASA Astrophysics Data System (ADS)

    Klaver, T. P. C.; Hepburn, D. J.; Ackland, G. J.

    2012-05-01

    to the <100> dumbbell in the tensile site by 0.1 eV and was repelled from mixed and compressive sites. In contrast, Cr showed a preferential binding to interstitials. Calculation of tracer diffusion coefficients found that Ni diffuses significantly more slowly than both Cr and Fe, which is consistent with the standard mechanism used to explain radiation-induced segregation effects in Fe-Cr-Ni austenitic alloys by vacancy-mediated diffusion. Comparison of our results with those for bcc Fe showed strong similarity for pure Fe and no correlation with dilute Ni and Cr.

  16. Nanomechanical characterization of alumina coatings grown on FeCrAl alloy by thermal oxidation.

    PubMed

    Frutos, E; González-Carrasco, J L; Polcar, T

    2016-04-01

    This work studies the feasibility of using repetitive-nano-impact tests with a cube-corner tip and low loads for obtaining quantitative fracture toughness values in thin and brittle coatings. For this purpose, it will be assumed that the impacts are able to produce a cracking, similar to the pattern developed for the classical fracture toughness tests in bulk materials, and therefore, from the crack developed in the repetitive impacts it will be possible to evaluate the suitability of the classical indentation models (Anstins and Laugier) for measuring fracture toughness. However, the length of this crack has to be lower than 10% of the total coating thickness to avoid substrate contributions. For this reason, and in order to ensure a small plastic region localized at the origin of the crack tip, low load values (or small distance between the indenter tip and the surface) have to be used. In order to demonstrate the validity of this technique, repetitive-nano-impact will be done in a fine and dense oxide layer (α-Al2O3), which has been developed on the top of oxide dispersion strengthened (ODS) FeCrAl alloys (PM 2000) by thermal oxidation at elevated temperatures. Moreover, it will be shown how it is possible to know with each new impact the crack geometry evolution from Palmqvist crack to half-penny crack, being able to study the proper evolution of the different values of fracture toughness in terms of both indentation models and as a function of the strain rate, ε̇, decreasing. Thereby, fracture toughness values for α-Al2O3 layer decrease from ~4.40MPam , for high ϵ̇ value (10(3)s(-1)), to ~3.21MPam, for quasi-static ϵ̇ value (10(-3)s(-1)). On the other hand, ϵ̇ a new process to obtain fracture toughness values will be analysed, when the classical indentation models are not met. These values are typically found in the literature for bulk α-Al2O3, demonstrating the use of repetitive-nano-impact tests which not only provide qualitative information about

  17. Nanomechanical characterization of alumina coatings grown on FeCrAl alloy by thermal oxidation.

    PubMed

    Frutos, E; González-Carrasco, J L; Polcar, T

    2016-04-01

    This work studies the feasibility of using repetitive-nano-impact tests with a cube-corner tip and low loads for obtaining quantitative fracture toughness values in thin and brittle coatings. For this purpose, it will be assumed that the impacts are able to produce a cracking, similar to the pattern developed for the classical fracture toughness tests in bulk materials, and therefore, from the crack developed in the repetitive impacts it will be possible to evaluate the suitability of the classical indentation models (Anstins and Laugier) for measuring fracture toughness. However, the length of this crack has to be lower than 10% of the total coating thickness to avoid substrate contributions. For this reason, and in order to ensure a small plastic region localized at the origin of the crack tip, low load values (or small distance between the indenter tip and the surface) have to be used. In order to demonstrate the validity of this technique, repetitive-nano-impact will be done in a fine and dense oxide layer (α-Al2O3), which has been developed on the top of oxide dispersion strengthened (ODS) FeCrAl alloys (PM 2000) by thermal oxidation at elevated temperatures. Moreover, it will be shown how it is possible to know with each new impact the crack geometry evolution from Palmqvist crack to half-penny crack, being able to study the proper evolution of the different values of fracture toughness in terms of both indentation models and as a function of the strain rate, ε̇, decreasing. Thereby, fracture toughness values for α-Al2O3 layer decrease from ~4.40MPam , for high ϵ̇ value (10(3)s(-1)), to ~3.21MPam, for quasi-static ϵ̇ value (10(-3)s(-1)). On the other hand, ϵ̇ a new process to obtain fracture toughness values will be analysed, when the classical indentation models are not met. These values are typically found in the literature for bulk α-Al2O3, demonstrating the use of repetitive-nano-impact tests which not only provide qualitative information about

  18. Effects of Cr and Ni on Interdiffusion and Reaction between U and Fe-Cr-Ni Alloys

    SciTech Connect

    K. Huang; Y. Park; L. Zhou; K.R. Coffey; Y.H. Sohn; B.H. Sencer; J. R. Kennedy

    2014-08-01

    Metallic U-alloy fuel cladded in steel has been examined for high temperature fast reactor technology wherein the fuel cladding chemical interaction is a challenge that requires a fundamental and quantitative understanding. In order to study the fundamental diffusional interactions between U with Fe and the alloying effect of Cr and Ni, solid-to-solid diffusion couples were assembled between pure U and Fe, Fe–15 wt.%Cr or Fe–15 wt.%Cr–15 wt.%Ni alloy, and annealed at high temperature ranging from 580 to 700 °C. The microstructures and concentration profiles that developed from the diffusion anneal were examined by scanning electron microscopy, and X-ray energy dispersive spectroscopy (XEDS), respectively. Thick U6Fe and thin UFe2 phases were observed to develop with solubilities: up to 2.5 at.% Ni in U6(Fe,Ni), up to 20 at.%Cr in U(Fe, Cr)2, and up to 7 at.%Cr and 14 at.% Ni in U(Fe, Cr, Ni)2. The interdiffusion and reactions in the U vs. Fe and U vs. Fe–Cr–Ni exhibited a similar temperature dependence, while the U vs. Fe–Cr diffusion couples, without the presence of Ni, yielded greater activation energy for the growth of intermetallic phases – lower growth rate at lower temperature but higher growth rate at higher temperature.

  19. Role of Chemical Driving Force in Martensitic Transformations of High-Purity Fe-Cr-Ni Alloys

    NASA Astrophysics Data System (ADS)

    Behjati, P.; Najafizadeh, A.

    2011-12-01

    The main objective of the present work is to point out the respective roles of chemical driving force and stacking fault energy (SFE) in the occurrence of martensitic transformations in high-purity Fe-Cr-Ni alloys. For this purpose, the transmission electron microscope (TEM), X-ray diffractometer, thermal differential microanalyzer (TDA), and tension test were employed to report M s temperatures, austenite stacking fault energies, and driving forces for the concerned alloys. It was observed that the martensitic transformations in the studied alloys occur through the γ → ɛ → α' steps. As a remarkable result, it was shown that a low SFE, if necessary to ɛ-phase nucleation, is not a sufficient condition for nucleation of α' phase. In fact, the formation of stable α' nuclei from α' embryos occur if the required chemical driving force is provided. Also, an equation was proposed for the kinetics of spontaneous martensitic transformation as a function of driving force.

  20. Oxide scales formed on Fe-Cr-Al-based model alloys exposed to oxygen containing molten lead

    NASA Astrophysics Data System (ADS)

    Weisenburger, A.; Jianu, A.; Doyle, S.; Bruns, M.; Fetzer, R.; Heinzel, A.; DelGiacco, M.; An, W.; Müller, G.

    2013-06-01

    Based on the state of the art oxide maps concerning oxidation behavior of Fe-Cr-Al model alloys at 800 and 1000 °C in oxygen atmosphere, ten compositions, belonging to this alloy system, were designed in order to tap the borders of the alumina stability domain, during their exposure to oxygen (10-6 wt.%) containing lead, at 400, 500 and 600 °C. Eight alloys, Fe-6Cr-6Al, Fe-8Cr-6Al, Fe-10Cr-5Al, Fe-14Cr-4Al, Fe-16Cr-4Al, Fe-6Cr-8Al, Fe-10Cr-7Al and Fe-12Cr-5Al, were found to be protected against corrosion in oxygen containing lead, either by a duplex layer (Fe3O4 + (Fe1-x-yCrxAly)3O4) or by (Fe1-x-yCrxAly)3O4, depending on the temperature at which they were exposed. Two alloys namely Fe-12Cr-7Al and Fe-16Cr-6Al were found to form transient aluminas, κ-Al2O3 (at 400 and 500 °C) and θ-Al2O3 (at 600 °C), as protective oxide scale against corrosion in oxygen containing lead. An oxide map illustrating the stability domain of alumina, grown on Fe-Cr-Al alloys when exposed to molten, oxygen containing lead, was drawn. The map includes also additional points, extracted from literature and corresponding to alumina forming alloys, when exposed to HLMs, which fit very well with our findings. Chromium and aluminium contents of 12.5-17 wt.% and 6-7.5 wt.%, respectively, are high enough to obtain thin, stable and protective alumina scales on Fe-Cr-Al-based alloys exposed to oxygen containing lead at 400, 500 and 600 °C. For the temperature range and exposure times used during the current evaluation, the growth rate of the alumina scale was low. No area with detached scale was observed and no trace of α-Al2O3 was detected.

  1. Stability domain of alumina thermally grown on Fe-Cr-Al-based model alloys and modified surface layers exposed to oxygen-containing molten Pb

    NASA Astrophysics Data System (ADS)

    Jianu, A.; Fetzer, R.; Weisenburger, A.; Doyle, S.; Bruns, M.; Heinzel, A.; Hosemann, P.; Mueller, G.

    2016-03-01

    The paper gives experimental results concerning the morphology, composition, structure and thickness of the oxide scales grown on Fe-Cr-Al-based bulk alloys during exposure to oxygen-containing molten lead. The results are discussed and compared with former results obtained on Al-containing surface layers, modified by melting with intense pulsed electron beam and exposed to similar conditions. The present and previous results provide the alumina stability domain and also the criterion of the Al/Cr ratio for the formation of a highly protective alumina layer on the surface of Fe-Cr-Al-based alloys and on modified surface layers exposed to molten lead with 10-6 wt.% oxygen at 400-600 °C. The protective oxide scales, grown on alumina-forming Fe-Cr-Al alloys under the given experimental conditions, were transient aluminas, namely, kappa-Al2O3 and theta-Al2O3.

  2. Precipitation sensitivity to alloy composition in Fe-Cr-Mn austenitic steels developed for reduced activation for fusion application

    SciTech Connect

    Maziasz, P.J.; Klueh, R.L.

    1988-01-01

    Special austenitic steels are being designed in which alloying elements like Mo, Nb, and Ni are replaced with Mn, W, V, Ti, and/or Ta to reduce the long-term radioactivity induced by fusion reactor irradiation. However, the new steels still need to have properties otherwise similar to commercial steels like type 316. Precipitation strongly affects strength and radiation-resistance in austenitic steels during irradiation at 400--600/degree/C, and precipitation is also usually quite sensitive to alloy composition. The initial stage of development was to define a base Fe-Cr-Mn-C composition that formed stable austenite after annealing and cold-working, and resisted recovery or excessive formation of coarse carbide and intermetallic phases during elevated temperature annealing. These studies produced a Fe-12Cr-20Mn-0.25C base alloy. The next stage was to add the minor alloying elements W, Ti, V, P, and B for more strength and radiation-resistance. One of the goals was to produce fine MC precipitation behavior similar to the Ti-modified Fe-Cr-Ni prime candidate alloy (PCA). Additions of Ti+V+P+B produced fine MC precipitation along network dislocations and recovery/recrystallization resistance in 20% cold worked material aged at 800/degree/C for 166h, whereas W, Ti, W+Ti, or Ti+P+B additions did not. Addition of W+Ti+V+P+B also produced fine MC, but caused some sigma phase formation and more recrystallization as well. 29 refs., 14 figs., 9 tabs.

  3. An investigation on corrosion protection of chromium nitride coated Fe-Cr alloy as a bipolar plate material for proton exchange membrane fuel cells

    NASA Astrophysics Data System (ADS)

    Pan, T. J.; Zhang, B.; Li, J.; He, Y. X.; Lin, F.

    2014-12-01

    The corrosion properties of chromium nitride (CrN) coating are investigated to assess the potential use of this material as a bipolar plate for proton exchange membrane fuel cells (PEMFCs). Conductive metallic ceramic CrN layers are firstly deposited onto Fe-Cr alloy using a multi-arc ion plating technique to increase the corrosion resistance of the base alloy. Electrochemical measurements indicate that the corrosion resistance of the substrate alloy is greatly enhanced by the CrN coating. The free corrosion potential of the substrate is increased by more than 50 mV. Furthermore, a decrease in three orders of magnitude of corrosive current density for the CrN-coated alloy is observed compared to the as-received Fe-Cr alloy. Long-term immersion tests show that the CrN layer is highly stable and effectively acts as a barrier to inhibit permeation of corrosive species. On the contrary, corrosion of the Fe-Cr alloy is rather severe without the protection of CrN coating due to the active dissolution. Finally, the corresponding electrochemical impedance models are proposed to elucidate the corrosion process of the CrN/Fe-Cr alloy submerged in a simulated PEMFCs environment.

  4. The dependence of helium generation rate on nickel content of Fe-Cr-Ni alloys irradiated at high dpa levels in fast reactors

    SciTech Connect

    Garner, F.A.; Oliver, B.M.; Greenwood, L.R.

    1997-04-01

    With a few exceptions in the literature, it is generally accepted that it is nickel in Fe-Cr-Ni alloys that produces most of the transmutant helium and that the helium generation rate should scale linearly with the nickel content. Surprisingly, this assumption is based only on irradiations of pure nickel and has never been tested in an alloy series. There have also been no extensive tests of the predictions for helium production in alloys in various fast reactors spectra.

  5. The effect of prolonged irradiation on defect production and ordering in Fe-Cr and Fe-Ni alloys.

    PubMed

    Vörtler, K; Juslin, N; Bonny, G; Malerba, L; Nordlund, K

    2011-09-01

    The understanding of the primary radiation damage in Fe-based alloys is of interest for the use of advanced steels in future fusion and fission reactors. In this work Fe-Cr alloys (with 5, 6.25, 10 and 15% Cr content) and Fe-Ni alloys (with 10, 40, 50 and 75% Ni content) were used as model materials for studying the features of steels from a radiation damage perspective. The effect of prolonged irradiation (neglecting diffusion), i.e. the overlapping of single 5 keV displacement cascade events, was studied by molecular dynamics simulation. Up to 200 single cascades were simulated, randomly induced in sequence in one simulation cell, to study the difference between fcc and bcc lattices, as well as initially ordered and random crystals. With increasing numbers of cascades we observed a saturation of Frenkel pairs in the bcc alloys. In fcc Fe-Ni, in contrast, we saw a continuous accumulation of defects: the growth of stacking-fault tetrahedra and a larger number of self-interstitial atom clusters were seen in contrast to bcc alloys. For all simulations the defect clusters and the short range order parameter were analysed in detail depending on the number of cascades in the crystal. We also report the modification of the repulsive part of the Fe-Ni interaction potential, which was needed to study the non-equilibrium processes. PMID:21846941

  6. Influence of composition and microstructure on the corrosion behavior of different Fe-Cr-Al alloys in molten LBE

    NASA Astrophysics Data System (ADS)

    Del Giacco, M.; Weisenburger, A.; Jianu, A.; Lang, F.; Mueller, G.

    2012-02-01

    Corrosion tests in molten Lead Bismuth Eutectic (LBE) are performed on materials aimed for high temperature applications. The experiments include tests with oxygen content in solution of 10 -6-10 -8 wt.% at temperature of 500, 600 and 750 °C for 1000 h duration. The materials under investigation are Fe-Cr-Al Kanthal like alloys, namely: Kanthal - D, AF, APM and Alkrothal. The mentioned group of alloys is discussed as alternative solution for thermally high loaded parts, e.g. spacer grids, of future accelerator driven systems (ADSs) and nuclear fast reactors cooled by molten LBE. The experimental campaign highlighted the central role of temperature, oxygen content, composition (Cr and Al content) and, in some cases, microstructure for the corrosion behavior. Up to 600 °C, Kanthal alloys generally show good compatibility with LBE due to the formation of thin and protective Al 2O 3 scale. Even at 750 °C these alloys show the favorable alumina scale formation when the oxygen concentration in LBE is 10 -6 wt.%; also at 750 °C but at lower oxygen concentration of 10 -8 wt.%, dissolution attack affects Kanthal alloys except the Kanthal Alkrothal.

  7. Production and characterization of high porosity porous Fe-Cr-C alloys by the space holder leaching technique

    NASA Astrophysics Data System (ADS)

    Tian, Da-rong; Pang, Yu-hua; Yu, Liang; Sun, Li

    2016-07-01

    Spherical carbamide particles were employed to produce porous Fe-Cr-C alloy with high porosity and large aperture via the space-holder leaching technique. A series of porous samples were prepared by regulating the processing parameters, which included the carbamide content and the compaction pressure. The pore characteristics and compression properties of the produced samples were investigated. The samples were characterized by scanning electron microscopy, image analysis, and compression tests. The results showed that the macro-porosity and the mean pore size were in the ranges 40.4%-82.4% and 0.6-1.5 mm, respectively. The compressive strength varied between 25.38 MPa and 127.9 MPa, and was observed to decrease with increasing total porosity.

  8. Formation of grain boundary segregations in alloy Fe-Cr-Ni during strong deformation and under radiation

    NASA Astrophysics Data System (ADS)

    Starikov, S. A.; Kuznetsov, A. R.; Sagaradze, V. V.; Gornostyrev, Yu. N.; Pechenkin, V. A.; Stepanov, I. A.

    2012-03-01

    Segregation of nickel in grain boundaries (GBs) in the Fe-Cr-Ni alloy induced by radiation (RIS) or plastic deformation (DIS) has been studied in the framework of a model which considers the generation of point defects, their mutual recombination, and absorption in GBs. It has been demonstrated that at sufficiently high rates of generation of point defects and in certain temperature ranges the achievement of a stationary state can be preceded by the stage of "rapid" segregation at which the Ni concentration in GBs reaches its maximum. Such mode of formation of segregations can be observed not only upon radiation ("rapid" RIS mode), but also under the conditions of severe deformation (cold rolling, equal-channel angular pressing); in the latter case, the segregates are inherited after the termination of deformation.

  9. First Annual Progress Report on Radiation Tolerance of Controlled Fusion Welds in High Temperature Oxidation Resistant FeCrAl Alloys

    SciTech Connect

    Field, Kevin G.; Gussev, Maxim N.; Hu, Xunxiang; Yamamoto, Yukinori; Howard, Richard H.

    2015-12-01

    The present report summarizes and discusses the first year efforts towards developing a modern, nuclear grade FeCrAl alloy designed to have enhanced radiation tolerance and weldability under the Department of Energy (DOE) Nuclear Energy Enabling Technologies (NEET) program. Significant efforts have been made within the first year of this project including the fabrication of seven candidate FeCrAl alloys with well controlled chemistry and microstructure, the microstructural characterization of these alloys using standardized and advanced techniques, mechanical properties testing and evaluation of base alloys, the completion of welding trials and production of weldments for subsequent testing, the design of novel tensile specimen geometry to increase the number of samples that can be irradiated in a single capsule and also shorten the time of their assessment after irradiation, the development of testing procedures for controlled hydrogen ingress studies, and a detailed mechanical and microstructural assessment of weldments prior to irradiation or hydrogen charging. These efforts and research results have shown promise for the FeCrAl alloy class as a new nuclear grade alloy class.

  10. Accumulation and annealing of radiation defects under low-temperature electron and neutron irradiation of ODS steel and Fe-Cr alloys

    NASA Astrophysics Data System (ADS)

    Arbuzov, V. L.; Goshchitskii, B. N.; Sagaradze, V. V.; Danilov, S. E.; Kar'kin, A. E.

    2010-10-01

    The processes of accumulation and annealing of radiation defects at low-temperature (77 K) electron and neutron irradiation and their effect on the physicomechanical properties of Fe-Cr alloys and oxide dispersion strengthened (ODS) steel have been studied. It has been shown that the behavior of radiation defects in ODS steel and Fe-Cr alloys is qualitatively similar. Above 250 K, radiation-induced processes of the solid solution decomposition become conspicuous. These processes are much less pronounced in ODS steel because of specific features of its microstructure. Processes related to the overlapping of displacement cascades under neutron irradiation have been considered. It has been shown that, in this case, it is the increase in the size of vacancy clusters, rather than the growth of their concentration, that is prevailing. Possible mechanisms of the radiation hardening of the ODS steel and the Fe-13Cr alloy upon irradiation and subsequent annealing have been discussed.

  11. Ab initio and Atomic kinetic Monte Carlo modelling of segregation in concentrated FeCrNi alloys

    NASA Astrophysics Data System (ADS)

    Piochaud, J. B.; Becquart, C. S.; Domain, C.

    2014-06-01

    Internal structure of pressurised water reactors are made of austenitic materials. Under irradiation, the microstructure of these concentrated alloys evolves and solute segregation on grain boundaries or irradiation defects such as dislocation loops are observed to take place. In order to model and predict the microstructure evolution, a multiscale modelling approach needs to be developed, which starts at the atomic scale. Atomic Kinetic Monte Carlo (AKMC) modelling is the method we chose to provide an insight on defect mediated diffusion under irradiation. In that approach, we model the concentrated commercial steel as a FeCrNi alloy (γ-Fe70Cr20Ni10). As no reliable empirical potential exists at the moment to reproduce faithfully the phase diagram and the interactions of the elements and point defects, we have adjusted a pair interaction model on large amount of DFT calculations. The point defect properties in the Fe70Cr20Ni10, and more precisely, how their formation energy depends on the local environment will be presented and some AKMC results on thermal non equilibrium segregation and radiation induce segregation will be presented. The effect of Si on the segregation will also be discussed.

  12. Spinodal decomposition in Fe-Cr alloys: Experimental study at the atomic level and comparison with computer models. 1: Introduction and methodology

    SciTech Connect

    Miller, M.K.; Hyde, J.M.; Hetherington, M.G.; Cerezo, A.; Smith, G.D.W.; Elliott, C.M.

    1995-09-01

    A three-part series of papers is presented concerning the atomic scale analysis of spinodal decomposition in Fe-Cr alloys. This first part deals with the experimental techniques and computer simulations, the second part discusses the dynamics of early stage phase separation, and the third part describes the morphological and structural characterization of spinodal microstructures. In this first paper, three-dimensional reconstructions of the atomic structure of a series of thermally aged Fe-Cr alloys are shown. Two methods for computer simulation of the decomposition process are described. The first is an atomistic simulation based on the Monte Carlo algorithm and the second is a numerical solution to the Cahn-Hilliard-Cook theory. The three-dimensional atomic scale structures resulting from decomposition within the low temperature miscibility gap are reconstructed. It is shown that both models generate microstructures which are qualitatively similar to those observed experimentally.

  13. Non-classical nuclei and growth kinetics of Cr precipitates in FeCr alloys during ageing

    SciTech Connect

    Li, Yulan; Hu, Shenyang Y.; Zhang, Lei; Sun, Xin

    2014-01-10

    In this manuscript, we quantitatively calculated the thermodynamic properties of critical nuclei of Cr precipitates in FeCr alloys. The concentration profiles of the critical nuclei and nucleation energy barriers were predicted by the constrained shrinking dimer dynamics (CSDD) method. It is found that Cr concentration distribution in the critical nuclei strongly depend on the overall Cr concentration as well as temperature. The critical nuclei are non-classical because the concentration in the nuclei is smaller than the thermodynamic equilibrium value. These results are in agreement with atomic probe observation. The growth kinetics of both classical and non-classical nuclei was investigated by the phase field approach. The simulations of critical nucleus evolution showed a number of interesting phenomena: 1) a critical classical nucleus first shrinks toward its non-classical nucleus and then grows; 2) a non-classical nucleus has much slower growth kinetics at its earlier growth stage compared to the diffusion-controlled growth kinetics. 3) a critical classical nucleus grows faster at the earlier growth stage than the non-classical nucleus. All of these results demonstrate that it is critical to introduce the correct critical nuclei in order to correctly capture the kinetics of precipitation.

  14. Double Gaussian distribution of barrier height for FeCrNiC alloy Schottky contacts on p-Si substrates

    NASA Astrophysics Data System (ADS)

    Beştaş, A. N.; Yazıcı, S.; Aktaş, F.; Abay, B.

    2014-11-01

    The electrical properties of Schottky contact with a quadripartite alloy FeCrNiC on p-Si have been investigated in the temperature range of 80-320 K, for the first time. An abnormal decrease in the apparent barrier height (φap.) and an increase in the apparent ideality factor (nap.) with a decrease in the temperature were elucidated by the current-voltage (I-V) characteristic of the FeCrNiC/p-Si structure. The conventional Richardson plot exhibits non-linear behaviour at temperature below 180 K with the linear portion to be used for the calculation of activation energy and Richardson constant (A*) as 0.352 eV and 8.3 × 10-3 A K-2 cm-2, respectively. The observed anomalies were explained on the basis of the thermionic emission (TE) theory by incorporating the concept of inhomogeneous multiple barriers at Metal-Semiconductor (MS) interface. It has been seen that the apparent barrier height φap. exhibits double Gaussian distribution (DGD) feature with the mean BH (ϕbarb0) of 0.695 and 0.646 eV, accompanied by their standard deviations (σ0) of 0.082 and 0.070 eV in 320-180 K and 180-80 K regions, respectively. These values of the ϕbarb0 have been confirmed with the modified Richardson plot [ln (J0 /T2) - (q2σ02 / 2k2T2)   vs .    1 / T ] as 0.690 eV and 0.633 eV at the demarcated temperature regions, respectively. Richardson constant A* has also been calculated from the modified Richardson plots as 33.43 A K-2 cm-2 and 28.47 A K-2 cm-2 that belong to two distinct temperature ranges. Their average value exactly matched the theoretical value of 31.6 A K-2 cm-2 for the holes in p-type Si. Our results confirm the predictions of the multiple GD approach of nanoscale spatial BH inhomogeneities at the MS interface.

  15. Diamond growth on Fe-Cr-Al alloy by H2-plasma enhanced graphite etching

    NASA Astrophysics Data System (ADS)

    Li, Y. S.; Hirose, A.

    2007-04-01

    Without intermediate layer and surface pretreatment, adherent diamond films with high initial nucleation density have been deposited on Fe-15Cr-5Al (wt. %) alloy substrate. The deposition was performed using microwave hydrogen plasma enhanced graphite etching in a wide temperature range from 370to740°C. The high nucleation density and growth rate of diamond are primarily attributed to the unique precursors used (hydrogen plasma etched graphite) and the chemical nature of the substrate. The improvement in diamond adhesion to steel alloys is ascribed to the important role played by Al, mitigation of the catalytic function of iron by suppressing the preferential formation of loose graphite intermediate phase on steel surface.

  16. Microstructure evolution in proton-irradiated austenitic Fe-Cr-Ni alloys under LWR core conditions

    NASA Astrophysics Data System (ADS)

    Gan, Jian

    1999-11-01

    Irradiation-induced microstructure of austenitic stainless steel was investigated using proton irradiation. High-purity alloys of Fe-20Cr-9Ni (UHP 304 SS), Fe-20Cr-24Ni and Ni-18Cr-9Fe were irradiated using 3.2 MeV protons at a dose rate of 7 × 10-6 dpa/s between 300°C and 600°C. The irradiation produced a microstructure consisting of dislocation loops and voids. The dose and temperature dependence of the number density and size of dislocation loops and voids were investigated. The changes in yield strength due to irradiation were estimated from Vickers hardness measurements and compared to calculations using a dispersed-barrier hardening model. The dose and temperature dependence of microstructure and hardness change for proton irradiation follows the same trend as that for neutron irradiation at comparable irradiation conditions. Commercial purity alloys of CP 304 SS and CP 316 SS were irradiated at 360°C to doses between 0.3 and 3.0 dpa. The irradiated microstructure consists of dislocation loops. No voids were detected at doses up to 3.0 dpa. Loop size distributions are in close agreement with that in the same alloys neutron-irradiated in a LWR core. The loop density also agrees with neutron irradiation data. The yield strength as a function of dose in proton irradiated commercial purity alloys is consistent with the neutron- data trend. A fast-reactor microstructure model was adapted for light water reactor (LWR) irradiation conditions (275°C, 7 × 10 -8 dpa/s) and then applied to proton irradiation under conditions (360°C, 7 × 10-6 dpa/s) relevant to LWRs. The original model was modified by including in-cascade interstitial clustering and the loss of interstitial clusters to sinks by cluster diffusion. It was demonstrated that loop nucleation for both LWR irradiation condition and proton irradiation are driven by in-cascade interstitial clustering. One important result from this modeling work is that the difference in displacement cascade between

  17. High-temperature relaxation in a Fe-Cr-Al Alloy

    NASA Astrophysics Data System (ADS)

    Zhou, Z. C.; Han, F. S.

    2003-09-01

    Two relaxational internal friction peaks were found in a (wt%)Fe-25Cr-5Al alloy. The low-temperature peak is related to Zener relaxation and the high-temperature one to grain-boundary relaxation. Their activation energy values are 2.55 (+/-0.14) eV for the Zener peak and 4.07(+/-0.15) eV for the grain-boundary relaxation peak, respectively. Grain-boundary relaxation strength remarkably increases with decreasing grain size, while the Zener peak is independent of the grain size. (

  18. Sulfidation resistant coatings for coal gasification process equipment. Final technical report. [FeCrAl and CoCrAl alloys

    SciTech Connect

    Perkins, R.A.; Packer, C.M.

    1985-05-01

    This report presents the results of a program of research to develop and evaluate sulfidation resistant coatings for low alloy and stainless steel components of coal gasification process equipment. Furnace fused CoCrAl and FeCrAl coatings were developed for use on 304SS, and laboratory tests indicate good resistance to attack by simulated slagging gasifier atmospheres at 1000 to 1300/sup 0/F (538 to 704/sup 0/C). The CoCrAl coating exhibits the best performance and will protect 304SS at 1000 to 1600/sup 0/F (537 to 871/sup 0/C) for over 1500 hr. These coatings will protect 304SS at 1600/sup 0/F (871/sup 0/C) at the highest level of P/sub S/sub 2// for any level of P/sub O/sub 2// compared with other alloys and surface coatings. Weld parameters were studied for the deposition of FeCrAl clad layers on FeCrAl and Alloy 800 plate and on T-91 steel tube. Crack-free weld deposited layers could not be produced under any conditions for alloys with as little as 4% Al and the technical feasibility of cladding steels with weld deposited FeCrAl is considered to be poor. Similar results were obtained in tests by laser surface fusion of CoCrAl and FeCrAl coatings on 310SS and T-11 steel. The technical feasibility of aluminizing and chromizing low alloy steels by a slip pack diffusion process has been demonstrated. High quality aluminide coatings on T-11 steel resistant to CGA attack at 1000 to 1600/sup 0/F were produced. Performance was equal to or better than that of commercial pack aluminized steels. The process is considered to have the potential for a major improvement in quality and performance of large, complex components aluminized by the pack diffusion process. Development and scale up of the process is recommended. 30 refs., 63 figs., 38 tabs.

  19. Corrosion Performance of Fe-Cr-Ni Alloys in Artificial Saliva and Mouthwash Solution

    PubMed Central

    Porcayo-Calderon, J.; Casales-Diaz, M.; Salinas-Bravo, V. M.; Martinez-Gomez, L.

    2015-01-01

    Several austenitic stainless steels suitable for high temperature applications because of their high corrosion resistance and excellent mechanical properties were investigated as biomaterials for dental use. The steels were evaluated by electrochemical techniques such as potentiodynamic polarization curves, cyclic polarization curves, measurements of open circuit potential, and linear polarization resistance. The performance of steels was evaluated in two types of environments: artificial saliva and mouthwash solution at 37°C for 48 hours. In order to compare the behavior of steels, titanium a material commonly used in dental applications was also tested in the same conditions. Results show that tested steels have characteristics that may make them attractive as biomaterials for dental applications. Contents of Cr, Ni, and other minor alloying elements (Mo, Ti, and Nb) determine the performance of stainless steels. In artificial saliva steels show a corrosion rate of the same order of magnitude as titanium and in mouthwash have greater corrosion resistance than titanium. PMID:26064083

  20. Corrosion Performance of Fe-Cr-Ni Alloys in Artificial Saliva and Mouthwash Solution.

    PubMed

    Porcayo-Calderon, J; Casales-Diaz, M; Salinas-Bravo, V M; Martinez-Gomez, L

    2015-01-01

    Several austenitic stainless steels suitable for high temperature applications because of their high corrosion resistance and excellent mechanical properties were investigated as biomaterials for dental use. The steels were evaluated by electrochemical techniques such as potentiodynamic polarization curves, cyclic polarization curves, measurements of open circuit potential, and linear polarization resistance. The performance of steels was evaluated in two types of environments: artificial saliva and mouthwash solution at 37°C for 48 hours. In order to compare the behavior of steels, titanium a material commonly used in dental applications was also tested in the same conditions. Results show that tested steels have characteristics that may make them attractive as biomaterials for dental applications. Contents of Cr, Ni, and other minor alloying elements (Mo, Ti, and Nb) determine the performance of stainless steels. In artificial saliva steels show a corrosion rate of the same order of magnitude as titanium and in mouthwash have greater corrosion resistance than titanium.

  1. Eutectic equilibria in the quaternary system Fe-Cr-Mn-C

    NASA Technical Reports Server (NTRS)

    Nowotny, H.; Wayne, S.; Schuster, J. C.

    1982-01-01

    The constitution of the quaternary system, Fe-Cr-Mn-C and to a lesser extent of the quinary system, Fe-Cr-Mn-Al-C were examined for in situ composite alloy candidates. Multivariant eutectic compositions were determined from phase equilibria studies wherein M7C3 carbides (approximately 30% by volume) formed from the melt within gamma iron. An extended field of the hexagonal carbide, (Cr, Fe, Mn)7 C3, was found without undergoing transformation to the orthorhombic structure. Increasing stability for this carbide was found for higher ratios of Cr/Fe(+) Cr + Mn. Aluminum additions promoted a ferritic matrix while manganese favored the desired gamma austenitic matrix. In coexistence with the matrix phase, chromium enters preferentially the carbide phase while manganese distributes equally between the gamma matrix and the M7C3 carbide. The composition and lattice parameters of the carbide and matrix phases were determined to establish their respective stabilities.

  2. Phase-field Model for Interstitial Loop Growth Kinetics and Thermodynamic and Kinetic Models of Irradiated Fe-Cr Alloys

    SciTech Connect

    Li, Yulan; Hu, Shenyang Y.; Sun, Xin; Khaleel, Mohammad A.

    2011-06-15

    strength of interstitial loop for interstitials. In part II, we present a generic phase field model and discuss the thermodynamic and kinetic properties in phase-field models including the reaction kinetics of radiation defects and local free energy of irradiated materials. In particular, a two-sublattice thermodynamic model is suggested to describe the local free energy of alloys with irradiated defects. Fe-Cr alloy is taken as an example to explain the required thermodynamic and kinetic properties for quantitative phase-field modeling. Finally the great challenges in phase-field modeling will be discussed.

  3. Investigation of the thermo-mechanical behavior of neutron-irradiated Fe-Cr alloys by self-consistent plasticity theory

    NASA Astrophysics Data System (ADS)

    Xiao, Xiazi; Terentyev, Dmitry; Yu, Long; Bakaev, A.; Jin, Zhaohui; Duan, Huiling

    2016-08-01

    The thermo-mechanical behavior of non-irradiated (at 223 K, 302 K and 573 K) and neutron irradiated (at 573 K) Fe-2.5Cr, Fe-5Cr and Fe-9Cr alloys is studied by a self-consistent plasticity theory, which consists of constitutive equations describing the contribution of radiation defects at grain level, and the elastic-viscoplastic self-consistent method to obtain polycrystalline behaviors. Attention is paid to two types of radiation-induced defects: interstitial dislocation loops and solute rich clusters, which are believed to be the main sources of hardening in Fe-Cr alloys at medium irradiation doses. Both the hardening mechanism and microstructural evolution are investigated by using available experimental data on microstructures, and implementing hardening rules derived from atomistic data. Good agreement with experimental data is achieved for both the yield stress and strain hardening of non-irradiated and irradiated Fe-Cr alloys by treating dislocation loops as strong thermally activated obstacles and solute rich clusters as weak shearable ones.

  4. A Microstructural and Kinetic Investigation of the KCl-Induced Corrosion of an FeCrAl Alloy at 600 °C

    DOE PAGESBeta

    Israelsson, Niklas; Unocic, Kinga A.; Hellström, K.; Jonsson, T.; Norell, M.; Svensson, J. -E.; Johansson, L. -G.

    2015-03-18

    In this paper, the corrosion behaviour of a FeCrAl alloy was investigated at 600 °C in O2 + H2O with solid KCl applied. A kinetics and microstructural investigation showed that KCl accelerates corrosion and that potassium chromate formation depletes the protective scale in Cr, thus triggering the formation of a fast-growing iron-rich scale. Iron oxide was found to grow both inward and outward, on either side of the initial oxide. A chromia layer is formed with time underneath the iron oxide. Finally, it was found that although the alloy does not form a continuous pure alumina scale at the investigatedmore » temperature, aluminium is, however, always enriched at the oxide/alloy interface.« less

  5. A Microstructural and Kinetic Investigation of the KCl-Induced Corrosion of an FeCrAl Alloy at 600 °C

    SciTech Connect

    Israelsson, Niklas; Unocic, Kinga A.; Hellström, K.; Jonsson, T.; Norell, M.; Svensson, J. -E.; Johansson, L. -G.

    2015-03-18

    In this paper, the corrosion behaviour of a FeCrAl alloy was investigated at 600 °C in O2 + H2O with solid KCl applied. A kinetics and microstructural investigation showed that KCl accelerates corrosion and that potassium chromate formation depletes the protective scale in Cr, thus triggering the formation of a fast-growing iron-rich scale. Iron oxide was found to grow both inward and outward, on either side of the initial oxide. A chromia layer is formed with time underneath the iron oxide. Finally, it was found that although the alloy does not form a continuous pure alumina scale at the investigated temperature, aluminium is, however, always enriched at the oxide/alloy interface.

  6. Verification of ab-initio mixing enthalpy using thermodynamic simulation of phase equilibrium and the temperature dependences of the heat capacity of the bcc Fe- Cr alloys

    NASA Astrophysics Data System (ADS)

    Udovsky, A. L.; Vasilyev, D. A.

    2016-04-01

    The paper deals with application of physical-empirical models for the thermodynamic description of the bcc Fe-Cr alloys and phase equilibrium, as well as prediction of behavior of the temperature dependences of the specific heat of alloys. This approach allowed performing verification of ab-initio calculations results obtained by different authors for the mixing enthalpy at 0K which were used to assess the chemical part of the mixing enthalpy. Analysis of calculated phase diagram fragments and the temperature dependences of heat capacities for two alloy compositions and their comparison with experimental data, has allowed us to estimate the degree of reliability of various approximations used in ab-initio calculations, and thereby realize their verification for further practical use.

  7. Thermodynamic Modeling and Experimental Study of the Fe-Cr-Zr System

    SciTech Connect

    Yang, Ying; Tan, Lizhen; Bei, Hongbin; Busby, Jeremy T

    2013-01-01

    Wide applications of zircaloys, stainless steels and their interactions in nuclear reactors require the knowledge on phase stability and thermodynamic property of the Fe-Cr-Zr system. This knowledge is also important to develop new Zr-contained Fe-Cr ferritic steels. This work aims at developing thermodynamic models for describing phase stability and thermodynamic property of the Fe-Cr-Zr system using the Calphad approach coupled with experimental study. Thermodynamic descriptions of the Fe-Cr and Cr-Zr systems were either directly adopted or slightly modified from literature. The Fe-Zr system has been remodeled to accommodate recent ab-initio calculation of formation enthalpies of various Fe-Zr compounds. Reliable ternary experimental data and thermodynamic models were mainly available in the Zr-rich region. Therefore, selected ternary alloys located in the vicinity of the eutectic valley of (Fe,Cr,Zr) and (Fe,Cr)2Zr laves phase in the Fe-rich region have been experimentally investigated in this study. Microstructure has been examined by using scanning electron microscope, energy-dispersive Xray spectroscopy and X-ray diffraction. These experimental results, along with the literature data were then used to develop thermodynamic models for phases in the Fe-Cr-Zr system. Calculated phase equilibria and thermodynamic properties of the ternary system yield satisfactory agreements with available experimental data, which gives the confidence to use these models as building blocks for developing a Zr, Fe and Cr contained multicomponent thermodynamic database for broader applications in nuclear reactors.

  8. Spinodal decomposition in Fe-Cr alloys: Experimental study at the atomic level and comparison with computer models. 2: Development of domain size and composition amplitude

    SciTech Connect

    Hyde, J.M.; Hetherington, M.G.; Cerezo, A.; Smith, G.D.W.; Miller, M.K.; Elliott, C.M.

    1995-09-01

    The three-dimensional interconnected microstructures resulting from spinodal decomposition in a series of thermally aged Fe-Cr alloys have been analyzed in terms of scale and composition amplitude. The development of the microstructure scale was found to fit a power law with a time exponent considerably smaller than that predicted by the LSW theory but in agreement with Monte Carlo simulations of the decomposition. Numerical solutions to the classical non-linear Cahn-Hilliard-Cook equation were found to fit the classical LSW theory. A model, based on the non-linear theory of spinodal decomposition by Langer et al. is used to quantify the composition amplitude at any stage of the phase separation. A detailed comparison between the atomic scale experimental results and computer simulations of spinodal decomposition is given.

  9. Effects of alloying elements and foil dimensions on the life time of thin Fe-Cr-Al foils in catalytic converters

    SciTech Connect

    Kloewer, J.; Kolb-Telieps, A.; Heubner, U.; Brede, M.

    1998-12-31

    Several parameters influencing the life cycle of Fe-20Cr-Al were investigated. For industrially used chemical compositions, the foil thickness of 50 microns is critical for applications in catalytic converters, since exponential scale growth due to surface aluminum depletion has to be considered. Oxidation resistance can also be increased by alloying with yttrium and hafnium as reactive elements. These are superior to those of cerium mischmetal or yttrium alone. Overdoping can cause very high oxidation rates and severe internal oxidation and has to be avoided. Furthermore increasing the aluminum content is helpful as well. Since this may lead to embrittlement of conventionally produced materials, a new production technique was developed, which is based on aluminizing of Fe-Cr at lower thickness. This techniques results in higher aluminium contents in near surface regions which are quite sufficient for increasing oxidation resistance.

  10. Cold worked ferritic alloys and components

    DOEpatents

    Korenko, Michael K.

    1984-01-01

    This invention relates to liquid metal fast breeder reactor and steam generator precipitation hardening fully ferritic alloy components which have a microstructure substantially free of the primary precipitation hardening phase while having cells or arrays of dislocations of varying population densities. It also relates to the process by which these components are produced, which entails solution treating the alloy followed by a final cold working step. In this condition, the first significant precipitation hardening of the component occurs during high temperature use.

  11. NEAMS-ATF M3 Milestone Report: Literature Review of Modeling of Radiation-Induced Swelling in Fe-Cr-Al Steels

    SciTech Connect

    Bai, Xianming; Biner, Suleyman Bulent; Jiang, Chao

    2015-12-01

    Fe-Cr-Al steels are proposed as accident-tolerant-fuel (ATF) cladding materials in light water reactors due to their excellent oxidation resistance at high temperatures. Currently, the understanding of their performance in reactor environment is still limited. In this review, firstly we reviewed the experimental studies of Fe-Cr-Al based alloys with particular focus on the radiation effects in these alloys. Although limited data are available in literature, several previous and recent experimental studies have shown that Fe-Cr-Al based alloys have very good void swelling resistance at low and moderate irradiation doses but the growth of dislocation loops is very active. Overall, the behavior of radiation damage evolution is similar to that in Fe-Cr ferritic/martensitic alloys. Secondly, we reviewed the rate theory-based modeling methods for modeling the coevolution of voids and dislocation loops in materials under irradiation such as Frenkel pair three-dimensional diffusion model (FP3DM) and cluster dynamics. Finally, we summarized and discussed our review and proposed our future plans for modeling radiation damage in Fe-Cr-Al based alloys.

  12. Ferritic Alloys as Accident Tolerant Fuel Cladding Material for Light Water Reactors

    SciTech Connect

    Rebak, Raul B.

    2014-09-30

    The objective of the GE project is to demonstrate that advanced steels such as iron-chromium-aluminum (FeCrAl) alloys could be used as accident tolerant fuel cladding material in commercial light water reactors. The GE project does not include fuel development. Current findings support the concept that a FeCrAl alloy could be used for the cladding of commercial nuclear fuel. The use of this alloy will benefit the public since it is going to make the power generating light water reactors safer. In the Phase 1A of this cost shared project, GE (GRC + GNF) teamed with the University of Michigan, Los Alamos National Laboratory, Brookhaven National Laboratory, Idaho National Laboratory, and Oak Ridge National Laboratory to study the environmental and mechanical behavior of more than eight candidate cladding materials both under normal operation conditions of commercial nuclear reactors and under accident conditions in superheated steam (loss of coolant condition). The main findings are as follows: (1) Under normal operation conditions the candidate alloys (e.g. APMT, Alloy 33) showed excellent resistance to general corrosion, shadow corrosion and to environmentally assisted cracking. APMT also showed resistance to proton irradiation up to 5 dpa. (2) Under accident conditions the selected candidate materials showed several orders of magnitude improvement in the reaction with superheated steam as compared with the current zirconium based alloys. (3) Tube fabrication feasibility studies of FeCrAl alloys are underway. The aim is to obtain a wall thickness that is below 400 µm. (4) A strategy is outlined for the regulatory path approval and for the insertion of a lead fuel assembly in a commercial reactor by 2022. (5) The GE team worked closely with INL to have four rodlets tested in the ATR. GE provided the raw stock for the alloys, the fuel for the rodlets and the cost for fabrication/welding of the rodlets. INL fabricated the rodlets and the caps and welded them to

  13. Application of the radioisotope excited X-ray fluorescence technique in charge optimization during thermite smelting of Fe-Ni, Fe-cr, and Fe-Ti alloys

    SciTech Connect

    Sharma, I.G.; Joseph, D.; Lal, M.; Bose, D.K.

    1995-10-01

    A wide range of ferroalloys are used to facilitate the addition of different alloying elements to molten steel. High-carbon ferroalloys are produced on a tonnage basis by carbothermic smelting in an electric furnace, and an aluminothermic route is generally adopted for small scale production of low-carbon varieties. The physicochemical principles of carbothermy and aluminothermy have been well documented in the literature. However, limited technical data are reported on the production of individual ferroalloys of low-carbon varieties from their selected resources. The authors demonstrate her the application of an energy dispersive X-ray fluorescence (EDXRF) technique in meeting the analytical requirements of a thermite smelting campaign, carried out with the aim of preparing low-carbon-low-nitrogen Fe-Ni, Fe-Cr, and Fe-Ti alloys from indigenously available nickel bearing spent catalyst, mineral chromite, and ilmenite/rutile, respectively. They have chosen the EDXRF technique to meet the analytical requirements because of its capability to analyze samples of ore, minerals, a metal, and alloys in different forms, such as powder, sponge, as-smelted, or as-cast, to obtain rapid multielement analyses with ease. Rapid analyses of thermite feed and product by this technique have aided in the appropriate alterations of the charge constitutents to obtain optimum charge consumption.

  14. Development and property evaluation of nuclear grade wrought FeCrAl fuel cladding for light water reactors

    DOE PAGESBeta

    Yamamoto, Yukinori; Pint, Bruce A.; Terrani, Kurt A.; Field, Kevin G.; Yang, Ying; Snead, Lance Lewis

    2015-10-19

    Development of nuclear grade, iron-based wrought FeCrAl alloys has been initiated for light water reactor (LWR) fuel cladding to serve as a substitute for zirconium-based alloys with enhanced accident tolerance. Ferritic alloys with sufficient chromium and aluminum additions can exhibit significantly improved oxidation kinetics in high-temperature steam environments when compared to zirconium-based alloys. In the first phase, a set of model FeCrAl alloys containing 10–20Cr, 3–5Al, and 0–0.12Y in weight percent, were prepared by conventional arc-melting and hot-working processes to explore the effect of composition on the properties of FeCrAlY alloys. It was found that the tensile properties were insensitivemore » to the alloy compositions studied; however, the steam oxidation resistance strongly depended on both the chromium and the aluminum contents. The second phase development focused on strengthening Fe-13Cr-5Al with minor alloying additions of molybdenum, niobium, and silicon. Combined with an optimized thermo-mechanical treatment, a thermally stable microstructure was produced with improved tensile properties at temperatures up to 741°C.« less

  15. Development and property evaluation of nuclear grade wrought FeCrAl fuel cladding for light water reactors

    NASA Astrophysics Data System (ADS)

    Yamamoto, Y.; Pint, B. A.; Terrani, K. A.; Field, K. G.; Yang, Y.; Snead, L. L.

    2015-12-01

    Development of nuclear grade, iron-based wrought FeCrAl alloys has been initiated for light water reactor (LWR) fuel cladding to serve as a substitute for zirconium-based alloys with enhanced accident tolerance. Ferritic alloys with sufficient chromium and aluminum additions can exhibit significantly improved oxidation kinetics in high-temperature steam environments when compared to zirconium-based alloys. In the first phase, a set of model FeCrAl alloys containing 10-20Cr, 3-5Al, and 0-0.12Y in weight percent, were prepared by conventional arc-melting and hot-working processes to explore the effect of composition on the properties of FeCrAlY alloys. It was found that the tensile properties were insensitive to the alloy compositions studied; however, the steam oxidation resistance strongly depended on both the chromium and the aluminum contents. The second phase development focused on strengthening Fe-13Cr-5Al with minor alloying additions of molybdenum, niobium, and silicon. Combined with an optimized thermo-mechanical treatment, a thermally stable microstructure was produced with improved tensile properties at temperatures up to 741 °C.

  16. Development and property evaluation of nuclear grade wrought FeCrAl fuel cladding for light water reactors

    SciTech Connect

    Yamamoto, Yukinori; Pint, Bruce A.; Terrani, Kurt A.; Field, Kevin G.; Yang, Ying; Snead, Lance Lewis

    2015-10-19

    Development of nuclear grade, iron-based wrought FeCrAl alloys has been initiated for light water reactor (LWR) fuel cladding to serve as a substitute for zirconium-based alloys with enhanced accident tolerance. Ferritic alloys with sufficient chromium and aluminum additions can exhibit significantly improved oxidation kinetics in high-temperature steam environments when compared to zirconium-based alloys. In the first phase, a set of model FeCrAl alloys containing 10–20Cr, 3–5Al, and 0–0.12Y in weight percent, were prepared by conventional arc-melting and hot-working processes to explore the effect of composition on the properties of FeCrAlY alloys. It was found that the tensile properties were insensitive to the alloy compositions studied; however, the steam oxidation resistance strongly depended on both the chromium and the aluminum contents. The second phase development focused on strengthening Fe-13Cr-5Al with minor alloying additions of molybdenum, niobium, and silicon. Combined with an optimized thermo-mechanical treatment, a thermally stable microstructure was produced with improved tensile properties at temperatures up to 741°C.

  17. Electronic structure, magnetism, and antisite disorder in CoFeCrGe and CoMnCrAl quaternary Heusler alloys

    DOE PAGESBeta

    Enamullah, .; Venkateswara, Y.; Gupta, Sachin; Varma, Manoj Raama; Singh, Prashant; Suresh, K. G.; Alam, Aftab

    2015-12-10

    In this study, we present a combined theoretical and experimental study of two quaternary Heusler alloys CoFeCrGe (CFCG) and CoMnCrAl (CMCA), promising candidates for spintronics applications. Magnetization measurement shows the saturation magnetization and transition temperature to be 3 μB, 866 K and 0.9 μB, 358 K for CFCG and CMCA respectively. The magnetization values agree fairly well with our theoretical results and also obey the Slater-Pauling rule, a prerequisite for half metallicity. A striking difference between the two systems is their structure; CFCG crystallizes in fully ordered Y-type structure while CMCA has L21 disordered structure. The antisite disorder adds amore » somewhat unique property to the second compound, which arises due to the probabilistic mutual exchange of Al positions with Cr/Mn and such an effect is possibly expected due to comparable electronegativities of Al and Cr/Mn. Ab initio simulation predicted a unique transition from half metallic ferromagnet to metallic antiferromagnet beyond a critical excess concentration of Al in the alloy.« less

  18. Electronic structure, magnetism, and antisite disorder in CoFeCrGe and CoMnCrAl quaternary Heusler alloys

    SciTech Connect

    Enamullah, .; Venkateswara, Y.; Gupta, Sachin; Varma, Manoj Raama; Singh, Prashant; Suresh, K. G.; Alam, Aftab

    2015-12-10

    In this study, we present a combined theoretical and experimental study of two quaternary Heusler alloys CoFeCrGe (CFCG) and CoMnCrAl (CMCA), promising candidates for spintronics applications. Magnetization measurement shows the saturation magnetization and transition temperature to be 3 μB, 866 K and 0.9 μB, 358 K for CFCG and CMCA respectively. The magnetization values agree fairly well with our theoretical results and also obey the Slater-Pauling rule, a prerequisite for half metallicity. A striking difference between the two systems is their structure; CFCG crystallizes in fully ordered Y-type structure while CMCA has L21 disordered structure. The antisite disorder adds a somewhat unique property to the second compound, which arises due to the probabilistic mutual exchange of Al positions with Cr/Mn and such an effect is possibly expected due to comparable electronegativities of Al and Cr/Mn. Ab initio simulation predicted a unique transition from half metallic ferromagnet to metallic antiferromagnet beyond a critical excess concentration of Al in the alloy.

  19. Kinetics of oxidation of Fe-Cr-Al alloy Characterization by electrochemical spectroscopy of impedance in a 3% medium NaCl

    NASA Astrophysics Data System (ADS)

    Chadli, H.; Retima, M.; Khenioui, Y.

    2009-11-01

    The film growths kinetic study developed on the Fe-Cr-Al alloy oxidation under ambient air has been studied due to its tremendous uses in the automobile industry, specifically in catalytic exhaust. In this work, we report on its behavior as a function of various parameters such as the temperature, the oxidation duration, elaboration mode or the substrate nature and geometry. It has been shown that the growth, the morphology or the adherence of the formed layers are strongly affected by these parameters. At high temperature (900-1100 ∘C), the formed protective film for the materials studied in this work is primarily consisted of alumina. Below these temperatures, several phases may coexist, namely, the γ phase and the θ phase. The extension of this alloy application has led us to perform spectroscopic measurements of electrochemical impedance (SEI) in an aqueous environment 3% (NaCl). These measurements have shown that sane coatings preserve excellent insulating properties and the corrosion risks are related to defects in the layers while are formed.

  20. Effects of irradiation temperature and dose rate on the mechanical properties of self-ion implanted Fe and Fe-Cr alloys

    NASA Astrophysics Data System (ADS)

    Hardie, Christopher D.; Williams, Ceri A.; Xu, Shuo; Roberts, Steve G.

    2013-08-01

    Pure Fe and model Fe-Cr alloys containing 5, 10 and 14%Cr were irradiated with Fe+ ions at a maximum energy of 2 MeV to the same dose of 0.6 dpa at temperatures of 300 °C, 400 °C and 500 °C, and at dose rates corresponding to 6 × 10-4 dpa/s and 3 × 10-5 dpa/s. All materials exhibited an increase in hardness after irradiation at 300 °C. After irradiation at 400 °C, hardening was observed only in Fe-Cr alloys, and not in the pure Fe. After irradiation at 500 °C, no hardening was observed in any of the materials tested. For irradiations at both 300 °C and 400 °C, greater hardening was found in the Fe-Cr alloys irradiated at the lower dose rate. Transmission electron microscopy and atom probe tomography of Fe 5%Cr identified larger dislocation loop densities and sizes in the alloy irradiated with the high dose rate and Cr precipitation in the alloy irradiated with the low dose rate. Loss of defects at extended sinks such as dislocations and grain boundaries. Growth or shrinkage of defect clusters by the capture of point defects. Mutual annihilation by the recombination of a vacancy and interstitial. At low dose rates and/or high irradiation temperatures, reaction path (i) (sinks) dominates and at a high dose rates and/or low irradiation temperature reaction path (iii) (recombination) dominates [2]. The evolution of radiation damage such as dislocation loops and voids and phenomena such as radiation induced segregation, swelling and creep, depend on the fraction of point defects which migrate to sinks, recombine or cluster within the lattice and will be influenced by the reaction path that dominates the microstructural evolution of the material under irradiation.The relative proportions of these reaction types are directly dependent on the density and mobility of the defects, and hence dependent on dose rate and temperature. In iron, vacancy type defects are generally found to have significantly higher activation energy for migration compared to interstitial

  1. Effects of irradiation temperature and dose rate on the mechanical properties of self-ion implanted Fe and Fe-Cr alloys

    NASA Astrophysics Data System (ADS)

    Hardie, Christopher D.; Williams, Ceri A.; Xu, Shuo; Roberts, Steve G.

    2013-08-01

    Pure Fe and model Fe-Cr alloys containing 5, 10 and 14%Cr were irradiated with Fe+ ions at a maximum energy of 2 MeV to the same dose of 0.6 dpa at temperatures of 300 °C, 400 °C and 500 °C, and at dose rates corresponding to 6 × 10-4 dpa/s and 3 × 10-5 dpa/s. All materials exhibited an increase in hardness after irradiation at 300 °C. After irradiation at 400 °C, hardening was observed only in Fe-Cr alloys, and not in the pure Fe. After irradiation at 500 °C, no hardening was observed in any of the materials tested. For irradiations at both 300 °C and 400 °C, greater hardening was found in the Fe-Cr alloys irradiated at the lower dose rate. Transmission electron microscopy and atom probe tomography of Fe 5%Cr identified larger dislocation loop densities and sizes in the alloy irradiated with the high dose rate and Cr precipitation in the alloy irradiated with the low dose rate. Loss of defects at extended sinks such as dislocations and grain boundaries. Growth or shrinkage of defect clusters by the capture of point defects. Mutual annihilation by the recombination of a vacancy and interstitial. At low dose rates and/or high irradiation temperatures, reaction path (i) (sinks) dominates and at a high dose rates and/or low irradiation temperature reaction path (iii) (recombination) dominates [2]. The evolution of radiation damage such as dislocation loops and voids and phenomena such as radiation induced segregation, swelling and creep, depend on the fraction of point defects which migrate to sinks, recombine or cluster within the lattice and will be influenced by the reaction path that dominates the microstructural evolution of the material under irradiation.The relative proportions of these reaction types are directly dependent on the density and mobility of the defects, and hence dependent on dose rate and temperature. In iron, vacancy type defects are generally found to have significantly higher activation energy for migration compared to interstitial

  2. Oxidation of ferritic martensitic alloys T91, HCM12A and HT-9 in supercritical water

    NASA Astrophysics Data System (ADS)

    Ampornrat, Pantip; Was, Gary S.

    2007-09-01

    The oxidation behavior of ferritic-martensitic (F-M) alloys in supercritical water (SCW) was studied in order to evaluate the suitability of these alloys for use in the Gen IV supercritical water reactor (SCWR) concept. A series of exposure tests in SCW were performed with three F-M alloys: T91, HCM12A, and HT-9. The effect of temperature was evaluated over the range of 400-600 °C and the dissolved oxygen concentration was controlled at <10 ppb (deaerated condition), 100 and 300 ppb. The oxidation behavior was determined from weight gain measurements along with oxide structure analysis. The results indicated that the oxidation rate was strongly dependent on temperature and followed an Arrhenius behavior. Activation energies for oxidation were 172, 177, and 189 kJ/mol for HT-9, HCM12A, and T91, respectively. The time dependence of the oxidation rate followed an exponential law with time exponents ˜0.3-0.42. Reduction in oxidation rate was observed at intermediate values (100-300 ppb) of dissolved oxygen concentration. The oxide formed on the alloy surface consisted of an outer layer of porous magnetite (Fe 3O 4) and an inner layer of iron chromium oxide, (Fe, Cr) 3O 4 with spinel structure. A transition region lies beneath the inner oxide in which the metal content increases to bulk values and the oxygen content decreases to nearly zero. Iron chromium oxide, (Fe, Cr)O, with the wustite structure was observed in the transition layer at 600 °C. The relatively good agreement between the activation energies for oxidation and that for grain boundary diffusion of oxygen support an oxidation mechanism based on short circuit oxygen diffusion to the oxide-metal interface.

  3. Spinodal decomposition in Fe-Cr alloys: experimental study at the atomic level and comparison with computer models: 3. Development of morphology

    SciTech Connect

    Hyde, J.M.; Hetherington, M.G.; Cerezo, A.; Smith, G.D.W.; Miller, M.K.; Elliott, C.M.

    1995-09-01

    The fine-scale three-dimensional microstructures formed during spinodal decomposition in Fe-Cr alloys are characterized using two novel methods. In the first, a fractal analysis is used to characterize the interface between the phases and, in the second, the interconnectivity of the structure is determined from topology. It is found that the interface between Fe-rich {alpha} and Cr-enriched {alpha}{prime} regions in the experimental data and Monte Carlo simulations exhibit fractal behavior whereas the microstructures from the solution to the Cahn-Hilliard-Cook model do not. Topological methods are used to characterize the complex {alpha}{prime} microstructures in terms of the number of cavities and loops. The decrease in the number of large scale loops in the microstructure, during thermal aging, is shown to correlate with the increasing microstructural scale. The number of small scale loops is found to correlate with the complexity of the interface between the {alpha} and {alpha}{prime} regions.

  4. Transmission electron microscopy investigation of the microstructure of Fe-Cr alloys induced by neutron and ion irradiation at 300 °C

    NASA Astrophysics Data System (ADS)

    Hernández-Mayoral, M.; Heintze, C.; Oñorbe, E.

    2016-06-01

    Four Fe-Cr binary alloys, with Cr content from 2.5 up to 12wt%, were neutron or ion irradiated up to a dose of 0.6 dpa at 300 °C. The microstructural response to irradiation has been characterised using Transmission Electron Microscopy (TEM). Both, neutrons and ions, gave rise to the formation of dislocation loops. The most striking difference between ion and neutron irradiation is the distribution of these loops in the sample. Except for the lowest Cr content, loops are distributed mainly along grain boundaries and dislocations in the neutron irradiated samples. The inhomogeneous distribution of dislocation loops could be related to the presence of α‧ precipitates in the matrix. In contrast, a homogeneous distribution is observed in all ion irradiated samples. This important difference is attributed to the orders of magnitude difference in dose rate between these two irradiation conditions. Moreover, the density of loops depends non-monotonically on Cr content in case of neutron irradiation, while it seems to increase with Cr content for ion implantation. Differences are also observed in terms of cluster size, with larger sizes for neutron irradiation than for ion implantation, again pointing towards an effect of the dose rate.

  5. Nanocavity formation and hardness increase by dual ion beam irradiation of oxide dispersion strengthened FeCrAl alloy

    NASA Astrophysics Data System (ADS)

    Kögler, R.; Anwand, W.; Richter, A.; Butterling, M.; Ou, Xin; Wagner, A.; Chen, C.-L.

    2012-08-01

    Open volume defects generated by ion implantation into oxide dispersion strengthened (ODS) alloy and the related hardness were investigated by positron annihilation spectroscopy and nanoindentation measurements, respectively. Synchronized dual beam implantation of Fe and He ions was performed at room temperature and at moderately enhanced temperature of 300 °C. For room temperature implantation a significant hardness increase after irradiation is observed which is more distinctive in heat treated than in as-received ODS alloy. There is also a difference between the simultaneous and sequential implantation mode as the hardening effect for the simultaneously implanted ODS alloy is stronger than for sequential implantation. The comparison of hardness profiles and of the corresponding open volume profiles shows a qualitative agreement between the open volume defects generated on the nanoscopic scale and the macroscopic hardness characteristics. Open volume defects are drastically reduced for performing the simultaneous dual beam irradiation at 300 °C which is a more realistic temperature under application aspects. Few remaining defects are clusters of 3-4 vacancies in connection with Y oxide nanoparticles. These defects completely disappear in a shallow layer at the surface. The results are in agreement with hardness measurements showing little hardness increase after irradiation at 300 °C. Suitable characteristics of ODS alloy for nuclear applications and the close correlation between He-related open volume defects and the hardness characteristics are verified.

  6. Recrystallization Process in Fe-Cr-Al Oxide Dispersion-Strengthened Alloy: Microstructural Evolution and Recrystallization Mechanism

    NASA Astrophysics Data System (ADS)

    Pimentel, G.; Chao, J.; Capdevila, C.

    2014-05-01

    Mechanically alloyed iron-base oxide dispersion-strengthened (ODS) alloys are the class of advanced materials for application in heat exchangers tubing in which creep and oxidation resistance are paramount. The yttria dispersion in such alloys improves the high-temperature creep and stress rupture life. The strength is further enhanced by the development of a coarse-grained microstructure during recrystallization. Factors controlling the evolution of this desirable microstructure are explored in this work, focusing specifically on PM 2000. The results presented in terms of orientation imaging, transmission electron microscopy, and scanning electron microscopy indicate that the recrystallization process consists of two different stages. Before the coarse grain takes place, the alloy undergoes an extended recovery process followed by abnormal grain growth. The initial microstructure consisted of subgrains (submicrometer sizes) with a strong <110>∥RD fiber texture ( α fiber), which are transformed into coarse grains (mm sizes) with orientations <112>∥RD. The aim of this study is to describe the mechanisms involved in the intermediate stages of recrystallization process from the submicrometer grain size to the abnormal grain size.

  7. Water Vapor Effects on the Oxidation Behavior of Fe-Cr and Ni-Cr Alloys in Atmospheres Relevant to Oxy-fuel Combustion

    SciTech Connect

    Mu, N.; Jung, K. Y.; Yanar, N. M.; Meier, G. H.; Pettit, F. S.; Holcomb, G. R.

    2011-10-01

    The oxidation behavior of a number of Fe–Cr- and Ni–Cr-based alloys was studied in atmospheres relevant to oxyfuel combustion at 650 °C. Oxidation was greatly enhanced in ferritic model alloys exposed in low p(O{sub 2}) CO{sub 2} + 30%H{sub 2}O and Ar + 30%H{sub 2}O gases. Rapidly growing iron oxides appear to be porous and gas permeable. Transition from non-protective to protective oxidation occurs on alloys with higher Cr contents between 13.5 and 22 wt% in H{sub 2}O. Excess oxygen, usually found in the actual oxyfuel combustion environments, disrupts the selective oxidation of Fe–Cr alloys by accelerating vaporization of early-formed Cr{sub 2}O{sub 3} in combination with accelerated chromia growth induced by the H{sub 2}O. Rapid Cr consumption leads to the nucleation and rapid growth of iron oxides. On the contrary, Ni–Cr alloys are less affected by the presence of H{sub 2}O and excess O{sub 2}. The difference between Fe–Cr and Ni–Cr alloys is not clear but is postulated to involve less acceleration of chromia growth by water vapor for the latter group of alloys.

  8. Diamond growth on Fe-Cr-Al alloy by H{sub 2}-plasma enhanced graphite etching

    SciTech Connect

    Li, Y. S.; Hirose, A.

    2007-04-01

    Without intermediate layer and surface pretreatment, adherent diamond films with high initial nucleation density have been deposited on Fe-15Cr-5Al (wt. %) alloy substrate. The deposition was performed using microwave hydrogen plasma enhanced graphite etching in a wide temperature range from 370 to 740 degree sign C. The high nucleation density and growth rate of diamond are primarily attributed to the unique precursors used (hydrogen plasma etched graphite) and the chemical nature of the substrate. The improvement in diamond adhesion to steel alloys is ascribed to the important role played by Al, mitigation of the catalytic function of iron by suppressing the preferential formation of loose graphite intermediate phase on steel surface.

  9. Microstructure evolution in austenitic Fe-Cr-Ni alloys irradiated with rotons: comparison with neutron-irradiated microstructures

    NASA Astrophysics Data System (ADS)

    Gan, J.; Was, G. S.

    2001-08-01

    Irradiation-induced microstructures of high purity and commercial purity austenitic stainless steels were investigated using proton-irradiation. For high purity alloys, Fe-20Cr-9Ni (HP 304 SS), Fe-20Cr-24Ni and Ni-18Cr-9Fe were irradiated using 3.2 MeV protons between 300°C and 600°C at a dose rate of 7×10 -6 dpa/ s to doses up to 3.0 dpa. The commercial purity alloys, CP 304 SS and CP 316 SS were irradiated at 360°C to doses between 0.3 and 5.0 dpa. The dose, temperature and composition dependence of the number density and size of dislocation loops and voids were characterized. The changes in yield strength due to irradiation were estimated from Vickers hardness measurements and compared to calculations using a dispersed-barrier-hardening (DBH) model. The dose and temperature dependence of proton-irradiated microstructure (loops, voids) and the irradiation hardening are consistent with the neutron-data trend. Results indicate that proton-irradiation can accurately reproduce the microstructure of austenitic alloys irradiated in LWR cores.

  10. Influence of the chemical composition of rapidly quenched amorphous alloys (Ni, Fe, Cr)-B-Si on its crystallization process

    NASA Astrophysics Data System (ADS)

    Elmanov, G.; Dzhumaev, P.; Ivanitskaya, E.; Skrytnyi, V.; Ruslanov, A.

    2016-04-01

    This paper presents results of research of the structure and phase transformations during the multistage crystallization of the metallic glasses with the compositions Ni71,5Cr6,8Fe2,7B11,9Si7,1 and Ni63,4Cr7,4Fe4,3Mn0,8B15,6Si8,5 labeled as AWS BNi-2 according to American Welding Society. Differential scanning calorimetry (DSC), X-ray diffraction analysis (XRD), scanning electron microscopy (SEM) and energy-dispersive X-ray microanalysis (EDX) were used as experimental research methods. The influence of the alloys chemical composition (boron, manganese and iron) on the temperatures and the exothermic heat effects of phase transformations, as well as on the phase composition of alloys at three stages of crystallization was analyzed. We present a thermodynamic explanation of the observed heat effects. It has been shown that manganese has the main influence on the phase transformations temperatures and heat effects in these two alloys. It is also assumed that at the final crystallization stage simultaneously with the formation of phases Ni3B and β1-Ni3Si should occur the nucleation of borides of CrB type with high Cr and low Si content.

  11. Statistical theory of diffusion in concentrated bcc and fcc alloys and concentration dependencies of diffusion coefficients in bcc alloys FeCu, FeMn, FeNi, and FeCr

    NASA Astrophysics Data System (ADS)

    Vaks, V. G.; Khromov, K. Yu.; Pankratov, I. R.; Popov, V. V.

    2016-07-01

    The statistical theory of diffusion in concentrated bcc and fcc alloys with arbitrary pairwise interatomic interactions based on the master equation approach is developed. Vacancy-atom correlations are described using both the second-shell-jump and the nearest-neighbor-jump approximations which are shown to be usually sufficiently accurate. General expressions for Onsager coefficients in terms of microscopic interatomic interactions and some statistical averages are given. Both the analytical kinetic mean-field and the Monte Carlo methods for finding these averages are described. The theory developed is used to describe sharp concentration dependencies of diffusion coefficients in several iron-based alloy systems. For the bcc alloys FeCu, FeMn, and FeNi, we predict the notable increase of the iron self-diffusion coefficient with solute concentration c, up to several times, even though values of c possible for these alloys do not exceed some percent. For the bcc alloys FeCr at high temperatures T ≳ 1400 K, we show that the very strong and peculiar concentration dependencies of both tracer and chemical diffusion coefficients observed in these alloys can be naturally explained by the theory, without invoking exotic models discussed earlier.

  12. Effect of Cr content on the nanostructural evolution of irradiated ferritic/martensitic alloys: An object kinetic Monte Carlo model

    NASA Astrophysics Data System (ADS)

    Chiapetto, M.; Malerba, L.; Becquart, C. S.

    2015-10-01

    Self-interstitial cluster diffusivity in Fe-Cr alloys, model materials for high-Cr ferritic/martensitic steels, is known to be reduced in a non-monotonic way as a function of Cr concentration: it first decreases, then increases. This non-monotonic behaviour is caused by a relatively long-ranged attractive interaction between Cr atoms and crowdions and correlates well with the experimentally observed swelling in these alloys under neutron irradiation, also seen to first decrease and then increase with increasing Cr content, under comparable irradiation conditions. Moreover, recent studies reveal that C atoms dispersed in the Fe matrix form under irradiation complexes with vacancies which, in turn, act as trap for one-dimensionally migrating self-interstitial clusters. The mobility of one-dimensional migrating clusters is considered key to determine swelling susceptibility. However, no model has ever been built that quantitatively describes the dependence of swelling on Cr content, allowing for the presence of C in the matrix. In this work we developed physically-based sets of parameters for object kinetic Monte Carlo (OKMC) simulations intended to study the nanostructure evolution under irradiation in Fe-Cr-C alloys. The nanostructural evolution in Fe-C and in four Fe-Cr-C alloys (containing 2.5, 5, 9 and 12 wt.% Cr) neutron irradiated up to ∼0.6 dpa at 563 K was simulated according to the model and reference experiments were reproduced. Our model shows that the SIA cluster reduced mobility has a major influence on the nanostructural evolution: it increases the number of vacancy-SIA recombinations and thus leads to the suppression of voids formation. This provides a clear framework to interpret the non-monotonic dependence of swelling in Fe-Cr alloys versus Cr content. Our model also suggests that the amount of C in the matrix has an equally important role: high amounts of it may counteract the beneficial effect that Cr has in reducing swelling.

  13. Simultaneous aluminizing and chromizing of steels to form (Fe,Cr){sub 3}Al coatings and Ge-doped silicide coatings of Cr-Zr base alloys

    SciTech Connect

    Zheng, M.; He, Y.R.; Rapp, R.A.

    1997-12-01

    A halide-activated cementation pack involving elemental Al and Cr powders has been used to achieve surface compositions of approximately Fe{sub 3}Al plus several percent Cr for low alloy steels (T11, T2 and T22) and medium carbon steel (1045 steel). A two-step treatment at 925 C and 1150 C yields the codeposition and diffusion of aluminum and chromium to form dense and uniform ferrite coatings of about 400 {micro}m thickness, while preventing the formation of a blocking chromium carbide at the substrate surfaces. Upon cyclic oxidation in air at 700 C, the coated steel exhibits a negligible 0.085 mg/cm{sup 2} weight gain for 1900 one-hour cycles. Virtually no attack was observed on coated steels tested at ABB in simulated boiler atmospheres at 500 C for 500 hours. But coatings with a surface composition of only 8 wt% Al and 6 wt% Cr suffered some sulfidation attack in simulated boiler atmospheres at temperatures higher than 500 C for 1000 hours. Two developmental Cr-Zr based Laves phase alloys (CN129-2 and CN117(Z)) were silicide/germanide coated. The cross-sections of the Ge-doped silicide coatings closely mimicked the microstructure of the substrate alloys. Cyclic oxidation in air at 1100 C showed that the Ge-doped silicide coating greatly improved the oxidation resistance of the Cr-Zr based alloys.

  14. High strength ferritic alloy-D53

    DOEpatents

    Hagel, William C.; Smidt, Frederick A.; Korenko, Michael K.

    1977-01-01

    A high strength ferritic alloy is described having from about 0.2% to about 0.8% by weight nickel, from about 2.5% to about 3.6% by weight chromium, from about 2.5% to about 3.5% by weight molybdenum, from about 0.1% to about 0.5% by weight vanadium, from about 0.1% to about 0.5% by weight silicon, from about 0.1% to about 0.6% by weight manganese, from about 0.12% to about 0.20% by weight carbon, from about 0.02% to about 0.1% by weight boron, a maximum of about 0.05% by weight nitrogen, a maximum of about 0.02% by weight phosphorous, a maximum of about 0.02% by weight sulfur, and the balance iron.

  15. PERFORMANCE IMPROVEMENT OF CREEP-RESISTANT FERRITIC STEEL WELDMENTS THROUGH THERMO-MECHANICAL TREATMENT AND ALLOY DESIGN

    SciTech Connect

    Yamamoto, Yukinori; Babu, Prof. Sudarsanam Suresh; Shassere, Benjamin; Yu, Xinghua

    2016-01-01

    Two different approaches have been proposed for improvement of cross-weld creep properties of the high temperature ferrous structural materials for fossil-fired energy applications. The traditional creep strength-enhanced ferritic (CSEF) steel weldments suffer from Type IV failures which occur at the fine-grained heat affected zone (FGHAZ). In order to minimize the premature failure at FGHAZ in the existing CSEF steels, such as modified 9Cr-1Mo ferritic-martensitic steels (Grade 91), a thermo-mechanical treatment consisting of aus-forging/rolling and subsequent aus-aging is proposed which promotes the formation of stable MX carbonitrides prior to martensitic transformation. Such MX remains undissolved during welding process, even in FGHAZ, which successfully improves the cross-weld creep properties. Another approach is to develop a new fully ferrtic, creep-resistant FeCrAl alloy which is essentially free from Type IV failure issues. Fe-30Cr-3Al base alloys with minor alloying additions were developed which achieved a combination of good oxidation/corrosion resistance and improved tensile and creep performance comparable or superior to Grade 92 steel.

  16. Ferritic Alloys with Extreme Creep Resistance via Coherent Hierarchical Precipitates.

    PubMed

    Song, Gian; Sun, Zhiqian; Li, Lin; Xu, Xiandong; Rawlings, Michael; Liebscher, Christian H; Clausen, Bjørn; Poplawsky, Jonathan; Leonard, Donovan N; Huang, Shenyan; Teng, Zhenke; Liu, Chain T; Asta, Mark D; Gao, Yanfei; Dunand, David C; Ghosh, Gautam; Chen, Mingwei; Fine, Morris E; Liaw, Peter K

    2015-01-01

    There have been numerous efforts to develop creep-resistant materials strengthened by incoherent particles at high temperatures and stresses in response to future energy needs for steam turbines in thermal-power plants. However, the microstructural instability of the incoherent-particle-strengthened ferritic steels limits their application to temperatures below 900 K. Here, we report a novel ferritic alloy with the excellent creep resistance enhanced by coherent hierarchical precipitates, using the integrated experimental (transmission-electron microscopy/scanning-transmission-electron microscopy, in-situ neutron diffraction, and atom-probe tomography) and theoretical (crystal-plasticity finite-element modeling) approaches. This alloy is strengthened by nano-scaled L21-Ni2TiAl (Heusler phase)-based precipitates, which themselves contain coherent nano-scaled B2 zones. These coherent hierarchical precipitates are uniformly distributed within the Fe matrix. Our hierarchical structure material exhibits the superior creep resistance at 973 K in terms of the minimal creep rate, which is four orders of magnitude lower than that of conventional ferritic steels. These results provide a new alloy-design strategy using the novel concept of hierarchical precipitates and the fundamental science for developing creep-resistant ferritic alloys. The present research will broaden the applications of ferritic alloys to higher temperatures. PMID:26548303

  17. Ferritic Alloys with Extreme Creep Resistance via Coherent Hierarchical Precipitates

    PubMed Central

    Song, Gian; Sun, Zhiqian; Li, Lin; Xu, Xiandong; Rawlings, Michael; Liebscher, Christian H.; Clausen, Bjørn; Poplawsky, Jonathan; Leonard, Donovan N.; Huang, Shenyan; Teng, Zhenke; Liu, Chain T.; Asta, Mark D.; Gao, Yanfei; Dunand, David C.; Ghosh, Gautam; Chen, Mingwei; Fine, Morris E.; Liaw, Peter K.

    2015-01-01

    There have been numerous efforts to develop creep-resistant materials strengthened by incoherent particles at high temperatures and stresses in response to future energy needs for steam turbines in thermal-power plants. However, the microstructural instability of the incoherent-particle-strengthened ferritic steels limits their application to temperatures below 900 K. Here, we report a novel ferritic alloy with the excellent creep resistance enhanced by coherent hierarchical precipitates, using the integrated experimental (transmission-electron microscopy/scanning-transmission-electron microscopy, in-situ neutron diffraction, and atom-probe tomography) and theoretical (crystal-plasticity finite-element modeling) approaches. This alloy is strengthened by nano-scaled L21-Ni2TiAl (Heusler phase)-based precipitates, which themselves contain coherent nano-scaled B2 zones. These coherent hierarchical precipitates are uniformly distributed within the Fe matrix. Our hierarchical structure material exhibits the superior creep resistance at 973 K in terms of the minimal creep rate, which is four orders of magnitude lower than that of conventional ferritic steels. These results provide a new alloy-design strategy using the novel concept of hierarchical precipitates and the fundamental science for developing creep-resistant ferritic alloys. The present research will broaden the applications of ferritic alloys to higher temperatures. PMID:26548303

  18. Ferritic Alloys with Extreme Creep Resistance via Coherent Hierarchical Precipitates

    DOE PAGESBeta

    Song, Gian; Sun, Zhiqian; Li, Lin; Xu, Xiandong; Rawlings, Michael; Liebscher, Christian H.; Clausen, Bjørn; Poplawsky, Jonathan; Leonard, Donovan N.; Huang, Shenyan; et al

    2015-11-09

    There have been numerous efforts to develop creep-resistant materials strengthened by incoherent particles at high temperatures and stresses in response to future energy needs for steam turbines in thermal-power plants. However, the microstructural instability of the incoherent-particle-strengthened ferritic steels limits their application to temperatures below 900 K. Here, we report a novel ferritic alloy with the excellent creep resistance enhanced by coherent hierarchical precipitates, using the integrated experimental (transmission-electron microscopy/scanning-transmission-electron microscopy, in-situ neutron diffraction, and atom-probe tomography) and theoretical (crystal-plasticity finite-element modeling) approaches. This alloy is strengthened by nano-scaled L21-Ni2TiAl (Heusler phase)-based precipitates, which themselves contain coherent nano-scaled B2 zones.more » These coherent hierarchical precipitates are uniformly distributed within the Fe matrix. Our hierarchical structure material exhibits the superior creep resistance at 973 K in terms of the minimal creep rate, which is four orders of magnitude lower than that of conventional ferritic steels. These results provide a new alloy-design strategy using the novel concept of hierarchical precipitates and the fundamental science for developing creep-resistant ferritic alloys. Finally, the present research will broaden the applications of ferritic alloys to higher temperatures.« less

  19. Ferritic Alloys with Extreme Creep Resistance via Coherent Hierarchical Precipitates

    SciTech Connect

    Song, Gian; Sun, Zhiqian; Li, Lin; Xu, Xiandong; Rawlings, Michael; Liebscher, Christian H.; Clausen, Bjørn; Poplawsky, Jonathan; Leonard, Donovan N.; Huang, Shenyan; Teng, Zhenke; Liu, Chain T.; Asta, Mark D.; Gao, Yanfei; Dunand, David C.; Ghosh, Gautam; Chen, Mingwei; Fine, Morris E.; Liaw, Peter K.

    2015-11-09

    There have been numerous efforts to develop creep-resistant materials strengthened by incoherent particles at high temperatures and stresses in response to future energy needs for steam turbines in thermal-power plants. However, the microstructural instability of the incoherent-particle-strengthened ferritic steels limits their application to temperatures below 900 K. Here, we report a novel ferritic alloy with the excellent creep resistance enhanced by coherent hierarchical precipitates, using the integrated experimental (transmission-electron microscopy/scanning-transmission-electron microscopy, in-situ neutron diffraction, and atom-probe tomography) and theoretical (crystal-plasticity finite-element modeling) approaches. This alloy is strengthened by nano-scaled L21-Ni2TiAl (Heusler phase)-based precipitates, which themselves contain coherent nano-scaled B2 zones. These coherent hierarchical precipitates are uniformly distributed within the Fe matrix. Our hierarchical structure material exhibits the superior creep resistance at 973 K in terms of the minimal creep rate, which is four orders of magnitude lower than that of conventional ferritic steels. These results provide a new alloy-design strategy using the novel concept of hierarchical precipitates and the fundamental science for developing creep-resistant ferritic alloys. Finally, the present research will broaden the applications of ferritic alloys to higher temperatures.

  20. Ferritic Alloys with Extreme Creep Resistance via Coherent Hierarchical Precipitates

    NASA Astrophysics Data System (ADS)

    Song, Gian; Sun, Zhiqian; Li, Lin; Xu, Xiandong; Rawlings, Michael; Liebscher, Christian H.; Clausen, Bjørn; Poplawsky, Jonathan; Leonard, Donovan N.; Huang, Shenyan; Teng, Zhenke; Liu, Chain T.; Asta, Mark D.; Gao, Yanfei; Dunand, David C.; Ghosh, Gautam; Chen, Mingwei; Fine, Morris E.; Liaw, Peter K.

    2015-11-01

    There have been numerous efforts to develop creep-resistant materials strengthened by incoherent particles at high temperatures and stresses in response to future energy needs for steam turbines in thermal-power plants. However, the microstructural instability of the incoherent-particle-strengthened ferritic steels limits their application to temperatures below 900 K. Here, we report a novel ferritic alloy with the excellent creep resistance enhanced by coherent hierarchical precipitates, using the integrated experimental (transmission-electron microscopy/scanning-transmission-electron microscopy, in-situ neutron diffraction, and atom-probe tomography) and theoretical (crystal-plasticity finite-element modeling) approaches. This alloy is strengthened by nano-scaled L21-Ni2TiAl (Heusler phase)-based precipitates, which themselves contain coherent nano-scaled B2 zones. These coherent hierarchical precipitates are uniformly distributed within the Fe matrix. Our hierarchical structure material exhibits the superior creep resistance at 973 K in terms of the minimal creep rate, which is four orders of magnitude lower than that of conventional ferritic steels. These results provide a new alloy-design strategy using the novel concept of hierarchical precipitates and the fundamental science for developing creep-resistant ferritic alloys. The present research will broaden the applications of ferritic alloys to higher temperatures.

  1. Ferritic Fe-Mn alloy for cryogenic applications

    DOEpatents

    Hwang, Sun-Keun; Morris, Jr., John W.

    1979-01-01

    A ferritic, nickel-free alloy steel composition, suitable for cryogenic applications, which consists essentially of about 10-13% manganese, 0.002-0.01% boron, 0.1-0.5% titanium, 0-0.05% aluminum, and the remainder iron and incidental impurities normally associated therewith.

  2. High Temperature Fracture Characteristics of a Nanostructured Ferritic Alloy (NFA)

    SciTech Connect

    Byun, Thak Sang; Kim, Jeoung H; Ji Hyun, Yoon; Hoelzer, David T

    2010-01-01

    High temperature fracture behavior has been investigated for the nanostructured ferritic alloy 14YWT (SM10). The fracture toughness of the alloy was above 140 MPa m at low temperatures, room temperature (RT) and 200 C, but decreased to a low fracture toughness range of 52 82 MPa m at higher temperatures up to 700 C. This behavior was explained by the fractography results indicating that the unique nanostructure of 14YWT alloy produced shallow plasticity layers at high temperatures and a low-ductility grain boundary debonding occurred at 700 C.

  3. Dual and Triple Ion-Beam Irradiations of Fe, Fe(Cr) and Fe(Cr)-ODS Final Report: IAEA SMoRE CRP

    SciTech Connect

    Fluss, M J; Hsiung, L L; Marian, J

    2011-11-20

    Structures of nanoparticles in Fe-16Cr-4.5Al-0.3Ti-2W-0.37Y2O3 (K3) and Fe-20Cr-4.5Al-0.34Ti-0.5Y2O3 (MA956) oxide dispersion strengthened (ODS) ferritic steels produced by mechanical alloying (MA) and followed by hot extrusion have been studied using high-resolution transmission electron microscopy (HRTEM) techniques to gain insight about the formation mechanism of nanoparticles in MA/ODS steels. The observations of Y-Al-O complex-oxide nanoparticles in both ODS steels imply that decomposition of Y2O3 in association with internal oxidation of Al occurred during mechanical alloying. While the majority of oxide nanoparticles formed in both steels is Y4Al2O9, a few oxide particles of YAlO3 are also occasionally observed. These results reveal that Ti (0.3 wt %) plays an insignificant role in forming oxide nanoparticles in the presence of Al (4.5 wt %). HRTEM observations of crystalline nanoparticles larger than {approx}2 nm and amorphous or disordered cluster domains smaller than {approx}2 nm provide an insight into the formation mechanism of oxide nanoparticle in MA/ODS steels, which we believe from our observations involves a solid-state amorphous precursor followed by recrystallization. Dual ion-beam irradiations using He{sup +} + Fe{sup +8} ions were employed to gain more detailed insight about the role of nanoparticles in suppressing radiation-induced swelling. This is elaborated through TEM examinations of cavity distributions in ion-irradiated Fe-14Cr and K3-ODS ferritic steels. HRTEM observations of helium-filled cavities (helium bubbles) preferably trapped at nanoscale oxide particles and clusters in ion-irradiated K3-ODS are presented. Finally, we describe the results from triple ion-beam irradiations using H{sup +} + He{sup +} + Fe{sup +8} ions to emulate fusion first wall radiation effects. Preliminary work is reported that confirms the existence of significant hydrogen synergistic effects described earlier by Tanaka et al., for Fe(Cr) and by Wakai et al

  4. Effects of organic additives on electroplated soft magnetic CoFeCr films

    NASA Astrophysics Data System (ADS)

    Lallemand, F.; Comte, D.; Ricq, L.; Renaux, P.; Pagetti, J.; Dieppedale, C.; Gaud, P.

    2004-03-01

    Soft magnetic CoFeCr films produced with high saturation magnetic flux density, Bs=1.7 T, low coercivity, Hc=0.6 Oe, and high film resistivity, ρ=40 μΩ cm, are potentially useful in high density magnetic recording head. The electrodeposition of CoFeCr ternary alloy is investigated in the presence of two sulfur containing organic additives, saccharin (SAC) and o-toluene sulfonamide (oTOL). The results demonstrated that the CoFeCr films produced with SAC or oTOL have the same structural and magnetic properties. However, a corrosion behavior study shows that the CoFeCr deposits prepared with oTOL are very attractive for their stability in corrosive conditions. This additive (oTOL) can be considered as a good candidate for electroplated soft magnetic CoFeCr films.

  5. Gas atomized precursor alloy powder for oxide dispersion strengthened ferritic stainless steel

    SciTech Connect

    Rieken, Joel

    2011-12-13

    Gas atomization reaction synthesis (GARS) was employed as a simplified method for producing precursor powders for oxide dispersion strengthened (ODS) ferritic stainless steels (e.g., Fe-Cr-Y-(Ti,Hf)-O), departing from the conventional mechanical alloying (MA) process. During GARS processing a reactive atomization gas (i.e., Ar-O2) was used to oxidize the powder surfaces during primary break-up and rapid solidification of the molten alloy. This resulted in envelopment of the powders by an ultra-thin (t < 150 nm) metastable Cr-enriched oxide layer that was used as a vehicle for solid-state transport of O into the consolidated microstructure. In an attempt to better understand the kinetics of this GARS reaction, theoretical cooling curves for the atomized droplets were calculated and used to establish an oxidation model for this process. Subsequent elevated temperature heat treatments, which were derived from Rhines pack measurements using an internal oxidation model, were used to promote thermodynamically driven O exchange reactions between trapped films of the initial Cr-enriched surface oxide and internal Y-enriched intermetallic precipitates. This novel microstructural evolution process resulted in the successful formation of nano-metric Y-enriched dispersoids, as confirmed using high energy X-ray diffraction and transmission electron microscopy (TEM), equivalent to conventional ODS alloys from MA powders. The thermal stability of these Y-enriched dispersoids was evaluated using high temperature (1200°C) annealing treatments ranging from 2.5 to 1,000 hrs of exposure. In a further departure from current ODS practice, replacing Ti with additions of Hf appeared to improve the Y-enriched dispersoid thermal stability by means of crystal structure modification. Additionally, the spatial distribution of the dispersoids was found to depend strongly on the original rapidly solidified microstructure. To exploit this, ODS microstructures were engineered from

  6. Castable hot corrosion resistant alloy

    NASA Technical Reports Server (NTRS)

    Barrett, Charles A. (Inventor); Holt, William H. (Inventor)

    1988-01-01

    Some 10 wt percent nickel is added to an Fe-base alloy which has a ferrite microstructure to improve the high temperature castability and crack resistance while about 0.2 wt percent zirconium is added for improved high temperatur cyclic oxidation and corrosion resistance. The basic material is a high temperature FeCrAl heater alloy, and the addition provides a material suitable for burner rig nozzles.

  7. FEG-SEM investigation of α-alumina scales formed on FeCrAlY alloys oxidised at 1200° C

    NASA Astrophysics Data System (ADS)

    Al-Badairy, H.; Tatlock, G.; Fawcett, S.; Beahan, P.; Hunt, J.

    2005-05-01

    This work is part of an ongoing European funded project, “SMILER”, with the aim of improving the performance of alumina forming Fe-20Cr-5Al-Y alloys for high temperature industrial applications. One aspect of the project is to investigate the influence of additives on the oxidation behaviour of these alloys. During this study a LEO 1550 FESEM (field emission scanning electron microscope), equipped with INCA X-ray microanalysis facilities was used. Ultra-high-purity model alloys, where the levels of additives (Hf, Zr, Ti, Si, La and Y) were carefully controlled, and two commercial Aluchrom YHfAl and Kanthal AMPT alloys were oxidised at 1200° C for up to 3100h (100h/cycle). The YHfAl, (Y+Ti+Zr)- and (Y+Zr+Hf)-containing alloys showed the highest oxidation rates when oxidised, whereas the La-containing alloy showed the lowest oxidation rate. However, the La-containing alloy spalled the most, while the (Y+Zr+Hf)-containing and YHfAl alloys showed little spallation, and the additives appeared to have a major influence on the spallation of the α -alumina scale formed. On the alloys with La and Si respectively, the scale spalled at the scale/metal interface (adhesively), whereas on alloys containing (Y+Hf+Ti) and (Y+Hf+Zr) and the YHfAl alloy, the scale spalled mainly in a cohesive manner (within the scale). Also, the added elements affected the scale topography. In general the scale had a columnar structure at the scale/metal interface, whereas the grains were equiaxed at the scale/gas interface. However, in the case of YHfAl and (Y+Zr+Hf)-containing alloys, a sunflower type structure was observed in both fractured samples, in the regions where the scale spalled cohesively. Preliminary EDX analyses revealed that, in the case of YHfAl, for example, the center of the sunflower structure was rich in Mg. This suggests that there may be inhomogeneities in the metal substrate, prior to oxidation, where high concentrations of Mg increase the local oxide growth rate.

  8. Interaction UMo fuel with Fe and FeCr

    NASA Astrophysics Data System (ADS)

    Nikitin, S. N.; Shornikov, D. P.; Tarasov, B. A.; Baranov, V. G.

    2016-04-01

    Uranium-molybdenum alloys are perspective nuclear fuel for fast reactors. In this work, a study was conducted of the interaction of uranium-molybdenum alloy with iron and chromium steel at an elevated temperature of 750 °C for 5 hours. It was found that the constant rate of the interaction layer growth for diffusion couple UMo/FeCr is about 5.4-10-12 m2/s at 750 °C. The phase composition of the interaction layers for the both diffusion couples was determined. The interaction comes along the grain boundaries, there are not interacts UMo alloy grain in the structure of the diffusion zone.

  9. Selective aluminum dissolution as a means to observe the microstructure of nanocrystalline intermetallic phases from Al-Fe-Cr-Ti-Ce rapidly solidified alloy.

    PubMed

    Michalcová, Alena; Vojtěch, Dalibor; Novák, Pavel

    2013-02-01

    Rapidly solidified aluminum alloys are promising materials with very fine microstructure. The microscopy observation of these materials is complicated due to overlay of fcc-Al matrix and different intermetallic phases. A possible way to solve this problem is to dissolve the Al matrix. By this process powder formed by single intermetallic phase particles is obtained. In this paper a new aqueous based dissolving agent for Al-based alloy is presented. The influence of oxidation agent (FeCl(3)) concentration on quality of extraction process was studied. PMID:23177792

  10. Mechanical alloying of lanthana-bearing nanostructured ferritic steels

    SciTech Connect

    Somayeh Paseban; Indrajit Charit; Yaqiao Q. Wu; Jatuporn Burns; Kerry N. Allahar; Darryl P. Butt; James I. Cole

    2013-09-01

    A novel nanostructured ferritic steel powder with the nominal composition Fe–14Cr–1Ti–0.3Mo–0.5La2O3 (wt.%) was developed via high energy ball milling. La2O3 was added to this alloy instead of the traditionally used Y2O3. The effects of varying the ball milling parameters, such as milling time, steel ball size and ball to powder ratio, on the mechanical properties and micro structural characteristics of the as-milled powder were investigated. Nanocrystallites of a body-centered cubic ferritic solid solution matrix with a mean size of approximately 20 nm were observed by transmission electron microscopy. Nanoscale characterization of the as-milled powder by local electrode atom probe tomography revealed the formation of Cr–Ti–La–O-enriched nanoclusters during mechanical alloying. The Cr:Ti:La:O ratio is considered “non-stoichiometric”. The average size (radius) of the nanoclusters was about 1 nm, with number density of 3.7 1024 m3. The mechanism for formation of nanoclusters in the as-milled powder is discussed. La2O3 appears to be a promising alternative rare earth oxide for future nanostructured ferritic steels.

  11. Structural disorder and magnetism in the spin-gapless semiconductor CoFeCrAl

    NASA Astrophysics Data System (ADS)

    Choudhary, Renu; Kharel, Parashu; Valloppilly, Shah R.; Jin, Yunlong; O'Connell, Andrew; Huh, Yung; Gilbert, Simeon; Kashyap, Arti; Sellmyer, D. J.; Skomski, Ralph

    2016-05-01

    Disordered CoFeCrAl and CoFeCrSi0.5Al0.5 alloys have been investigated experimentally and by first-principle calculations. The melt-spun and annealed samples all exhibit Heusler-type superlattice peaks, but the peak intensities indicate a substantial degree of B2-type chemical disorder. Si substitution reduces the degree of this disorder. Our theoretical analysis also considers several types of antisite disorder (Fe-Co, Fe-Cr, Co-Cr) in Y-ordered CoFeCrAl and partial substitution of Si for Al. The substitution transforms the spin-gapless semiconductor CoFeCrAl into a half-metallic ferrimagnet and increases the half-metallic band gap by 0.12 eV. Compared CoFeCrAl, the moment of CoFeCrSi0.5Al0.5 is predicted to increase from 2.01 μB to 2.50 μB per formula unit, in good agreement with experiment.

  12. The influence of cooling rate and Fe/Cr content on the evolution of Fe-rich compounds in a secondary Al-Si-Cu diecasting alloy

    NASA Astrophysics Data System (ADS)

    Fabrizi, A.; Timelli, G.

    2016-03-01

    This study investigates the morphological evolution of primary α-Al(Fe,Mn,Cr)Si phase in a secondary Al-Si-Cu alloy with respect to the initial Fe and Cr contents as well as to the cooling rate. The solidification experiments have been designed in order to cover a wide range of cooling rates, and the Fe and Cr contents have been varied over two levels. Metallographic and image analysis techniques have been used to quantitatively examine the microstructural changes occurring at different experimental conditions. The morphological evolution of the α-Fe phase has been also analysed by observing deep etched samples. By changing the cooling rate, α-Al15(Fe,Mn,Cr)3Si2 dodecahedron crystals, as well as Chinese- script, branched structures and dendrites form, while primary coarse β-Al5(Fe,Mn)Si needles appear in the alloy with the highest Fe content at low cooling rates.

  13. Characterisation of Cr, Si and P distribution at dislocations and grain-boundaries in neutron irradiated Fe-Cr model alloys of low purity

    NASA Astrophysics Data System (ADS)

    Kuksenko, V.; Pareige, C.; Genevois, C.; Pareige, P.

    2013-03-01

    Segregations at some dislocations and grain boundaries in Fe-5%Cr, Fe-9%Cr and Fe-12%Cr model alloys of low purity after neutron irradiation at 300 °C up to 0.6 dpa have been analyzed with atom probe tomography. All dislocation lines and low- and high-angle grain boundaries (GBs) which have been observed were enriched with Cr, Si and P. The segregations reveal the different dislocation structures associated to different type of analysed GBs. Cr and Si atoms were found to be nonhomogenously distributed around the dislocation cores because of the non isotropic stress field induced by edge dislocation lines. Concerning GBs, precipitate free zones (PFZs) are exhibited around the planar defects which were analysed in Fe-9%Cr and Fe-12%Cr model alloys. These PFZ are size dependant with the nominal level of Cr.

  14. Design of alumina forming FeCrAl steels for lead or lead-bismuth cooled fast reactors

    NASA Astrophysics Data System (ADS)

    Lim, Jun; Hwang, Il Soon; Kim, Ji Hyun

    2013-10-01

    Iron-chromium-aluminum alloys containing 15-20 wt.% Cr and 4-6 wt.% Al have shown excellent corrosion resistance in the temperature range up to 600 °C or higher in liquid lead and lead-bismuth eutectic environments by the formation of protective Al2O3 layers. However, the higher Cr and Al concentrations in ferritic alloys could be problematic because of severe embrittlement in the manufacturing process as well as in service, caused by the formation of brittle phases. For this reason, efforts worldwide have so far mainly focused on the development of aluminizing surface treatments. However, aluminizing surface treatments have major disadvantages of cost, processing difficulties and reliability issues. In this study, a new FeCrAl alloy is proposed for structural materials in lead and lead-bismuth cooled nuclear applications. The alloy design relied on corrosion experiments in high temperature lead and lead-bismuth eutectic environments and computational thermodynamic calculations using the commercial software, JMatPro. The design of new alloys has focused on the optimization of Cr and Al levels for the formation of an external Al2O3 layer which can provide excellent oxidation and corrosion resistance in liquid lead alloys in the temperature range 300-600 °C while still retaining workable mechanical properties.

  15. COMPOSITIONAL AND TEMPERATURE DEPENDENCE OF VOID SWELLING IN MODEL Fe-Cr BASE ALLOYS IRRADIATED IN THE EBR-II FAST REACTOR

    SciTech Connect

    Sencer, Bulent H.; Garner, Francis A.

    2001-04-01

    A series of annealed and aged Fe-xCr, Fe-12Cr-yC and Fe-12Cr-0.1C-zMo model alloys were irradiated in EBR-II at eight temperatures between 400 and 650C and dose levels ranging from 35 to 131 dpa. Swelling-induced density changes observed in the binary alloys generally peaked at mid-chromium levels, with the chromium and temperature dependence expressed primarily in the duration of the transient regime. The steady state swelling rate at the lower irradiation temperatures was much higher than previous estimates, reaching ~0.2%/dpa and possibly still climbing at higher neutron exposures. The dependence of swelling on molybdenum and carbon was more complex, depending on whether the temperature was relatively low or high. At temperatures of 482oC and above the effect of carbon additions was very pronounced, with swelling of Fe-12Cr jumping dramatically from near zero at 0.002%C to 6-10% at 0.1%C. This indicates that the major determinant of the composition and temperature dependence probably lies in the duration of the nucleation-dominated transient regime of swelling and not primarily in the steady-state swelling rate as previously envisioned. This raises the possibility that significant swelling may occur earlier in fusion and spallation neutron spectra where high gas generation rates may assist void nucleation.

  16. Roles of Vacancy/Interstitial Diffusion and Segregation in the Microchemistry at Grain Boundaries of Irradiated Fe-Cr-Ni alloys

    DOE PAGESBeta

    Yang, Ying; Field, Kevin G.; Allen, Todd R.; Busby, Jeremy T.

    2016-02-23

    A detailed analysis of the diffusion fluxes near and at grain boundaries of irradiated Fe–Cr–Ni alloys, induced by preferential atom-vacancy and atom-interstitial coupling, is presented. The diffusion flux equations were based on the Perks model formulated through the linear theory of the thermodynamics of irreversible processes. The preferential atom-vacancy coupling was described by the mobility model, whereas the preferential atom-interstitial coupling was described by the interstitial binding model. The composition dependence of the thermodynamic factor was modeled using the CALPHAD approach. The calculated fluxes up to 10 dpa suggested the dominant diffusion mechanism for chromium and iron is via vacancy,more » while that for nickel can swing from the vacancy to the interstitial dominant mechanism. The diffusion flux in the vicinity of a grain boundary was found to be greatly modified by the segregation induced by irradiation, leading to the oscillatory behavior of alloy compositions in this region.« less

  17. A study of the micro- and nanoscale deformation behavior of individual austenitic dendrites in a FeCrMoVC cast alloy using micro- and nanoindentation experiments

    NASA Astrophysics Data System (ADS)

    Zeisig, J.; Hufenbach, J.; Wendrock, H.; Gemming, T.; Eckert, J.; Kühn, U.

    2016-04-01

    Micro- and nanoindentation experiments were conducted to investigate the deformation mechanisms in a Fe79.4Cr13Mo5V1C1.6 (wt. %) cast alloy. This alloy consists of an as cast microstructure mainly composed of austenite, martensite, and a complex carbide network. During microhardness testing, metastable austenite transforms partially into martensite confirmed by electron backscatter diffraction. For nanoindentation tests, two different indenter geometries were applied (Berkovich and cube corner type). Load-displacement curves of nanoindentation in austenitic dendrites depicted pop-ins after transition into plastic deformation for both nanoindenters. Characterizations of the region beneath a nanoindent by transmission electron microscopy revealed a martensitic transformation as an activated deformation mechanism and suggest a correlation with the pop-in phenomena of the load-displacement curves. Furthermore, due to an inhomogeneous chemical composition within the austenitic dendrites, more stabilized regions deform by mechanical twinning. This additional deformation mechanism was only observed for the cube corner indenter with the sharper geometry since higher shear stresses are induced beneath the contact area.

  18. Development and quality assessments of commercial heat production of ATF FeCrAl tubes

    SciTech Connect

    Yamamoto, Yukinori

    2015-09-01

    Development and quality assessment of the 2nd generation ATF FeCrAl tube production with commercial manufacturers were conducted. The manufacturing partners include Sophisticated Alloys, Inc. (SAI), Butler, PA for FeCrAl alloy casting via vacuum induction melting, Oak Ridge National Laboratory (ORNL) for extrusion process to prepare the master bars/tubes to be tube-drawn, and Rhenium Alloys, Inc. (RAI), North Ridgeville, OH, for tube-drawing process. The masters bars have also been provided to Los Alamos National Laboratory (LANL) who works with Century Tubes, Inc., (CTI), San Diego, CA, as parallel tube production effort under the current program.

  19. Distribution of Cr atoms in the surface zone of Fe-rich Fe-Cr alloys quenched into various media: Mössbauer spectroscopic study

    NASA Astrophysics Data System (ADS)

    Dubiel, Stanisław M.; Cieślak, Jakub; Żukrowski, Jan

    2015-12-01

    Effect of a quenching medium (water, liquid nitrogen and block of brass) on a distribution of Cr atoms in the surface zone of Fe100-xCrx (x ≤ 19) alloys was studied with the Mössbauer spectroscopy. The distribution of Cr atoms was expressed in terms of the Cowley-Warren short-range order (SRO) parameters: <α1> for the first neighbor-shell, <α2> for the second neighbor-shell and <α12> for both neighbor-shells. It was revealed that none of the quenching media resulted in a random distribution of atoms, yet the degree of randomness was the highest for the samples quenched onto the block of brass. The quenching into water and liquid nitrogen caused a partial oxidation of samples' surface accompanied by a chromium depletion of the bulk. Quantitative analysis of various phases in the studied samples both in their bulk as well as in pre surface zones was carried out.

  20. High-resolution chemical analysis by STEM-EELS of nanosized oxide particles in a mechanically-alloyed FeCrAl intermetallic

    SciTech Connect

    Morris, D.G. Muñoz-Morris, M.A.

    2015-05-15

    The chemical composition of nanosized oxides has been analysed in a mechanically-alloyed (MA) iron–chromium–aluminium intermetallic containing yttria additions using an aberration-corrected, high-resolution scanning transmission electron microscope (STEM). The oxide particles are seen to contain yttrium and oxygen only, but very little of the matrix metallic elements, while the matrix in the immediate vicinity shows a very low iron content. Possible reasons for the change of matrix composition outside the particle-matrix interface are discussed. - Highlights: • High-resolution chemical analysis of oxide particles was performed using STEM-EELS. • Oxide particles contain Y and O but essentially no elements from the Fe–Cr–Al matrix. • The matrix immediately outside the particles appears to be depleted in Fe. • Diffusion of Y during particle growth possibly transports vacancies to the interface.

  1. The role of nickel in radiation damage of ferritic alloys

    DOE PAGESBeta

    Osetskiy, Yury N.; Anento, Napoleon; Serra, Anna; Terentyev, Dmitry

    2014-11-26

    According to the modern theory damage evolution under neutron irradiation depends on the fraction of self interstitial atoms (SIAs) produced in the form of one-dimensionally (1-D) glissile clusters. These clusters, having a low interaction cross-section with other defects, sink mainly on grain boundaries and dislocations creating the so-called production bias. It is known empirically that addition of certain alloying elements affect many radiation effects, including swelling, however the mechanisms are unknown in many cases. In this paper we report the results of an extensive multi-technique atomistic level modeling of SIA clusters mobility in bcc Fe-Ni alloys with Ni content frommore » 0.8 to 10 at.%. We have found that Ni interacts strongly with periphery of clusters affecting their mobility. The total effect is defined by all Ni atoms interacting with the cluster at the same time and can be significant even in low-Ni alloys. Thus 1nm (37SIAs) cluster is practically immobile at T < 500K in the Fe-0.8at.% Ni alloy. Increasing cluster size and Ni content enhance cluster immobilization. Furthermore, this effect should have quite broad consequences in swelling rate, matrix damage accumulation, radiation induced hardening, etc. and the results obtained help in better understanding and prediction of radiation effects in Fe-Ni ferritic alloys.« less

  2. The role of nickel in radiation damage of ferritic alloys

    SciTech Connect

    Osetskiy, Yury N.; Anento, Napoleon; Serra, Anna; Terentyev, Dmitry

    2014-11-26

    According to the modern theory damage evolution under neutron irradiation depends on the fraction of self interstitial atoms (SIAs) produced in the form of one-dimensionally (1-D) glissile clusters. These clusters, having a low interaction cross-section with other defects, sink mainly on grain boundaries and dislocations creating the so-called production bias. It is known empirically that addition of certain alloying elements affect many radiation effects, including swelling, however the mechanisms are unknown in many cases. In this paper we report the results of an extensive multi-technique atomistic level modeling of SIA clusters mobility in bcc Fe-Ni alloys with Ni content from 0.8 to 10 at.%. We have found that Ni interacts strongly with periphery of clusters affecting their mobility. The total effect is defined by all Ni atoms interacting with the cluster at the same time and can be significant even in low-Ni alloys. Thus 1nm (37SIAs) cluster is practically immobile at T < 500K in the Fe-0.8at.% Ni alloy. Increasing cluster size and Ni content enhance cluster immobilization. Furthermore, this effect should have quite broad consequences in swelling rate, matrix damage accumulation, radiation induced hardening, etc. and the results obtained help in better understanding and prediction of radiation effects in Fe-Ni ferritic alloys.

  3. Modified ferritic iron alloys with improved high-temperature mechanical properties and oxidation resistance

    NASA Technical Reports Server (NTRS)

    Oldrieve, R. E.

    1975-01-01

    An alloy modification program was conducted in which the compositions of two existing Fe-Cr-Al alloys (Armco 18SR and GE-1541) were changed to achieve either improved high-temperature strength or improved fabricability. Only modifications of Armco 18SR were successful in achieving increased strength without loss of fabricability or oxidation resistance. The best modified alloy, designated NASA-18T, had twice the rupture strength of Armco 18SR at 800 and 1000 C. The NASA-18T alloy also had better oxidation resistance than Armco 18SR and comparable fabricability. The nominal composition of NASA-18T is Fe-18Cr-2Al-1Si-1.25Ta. All attempted modifications of the GE-1541 alloy were unsuccessful in terms of achieving better fabricability without sacrificing high-temperature strength and oxidation resistance.

  4. Irradiation-induced formation of a spinel phase at the FeCr/MgO interface

    SciTech Connect

    Xu, Yun; Yadav, Satyesh Kumar; Aguiar, Jeffery A.; Anderoglu, Osman; Baldwin, Jon Kevin; Wang, Yongqiang; Misra, Amit; Luo, Hongmei; Uberuaga, Blas P.; Li, Nan

    2015-04-27

    Oxide dispersion strengthened ferritic/martensitic alloys have attracted significant attention for their potential uses in future nuclear reactors and storage vessels, as the metal/oxide interfaces act as stable high-strength sinks for point defects while also dispersing helium. Here, in order to unravel the evolution and interplay of interface structure and chemistry upon irradiation in these types of materials, an atomically sharp FeCr/MgO interface was synthesized at 500 °C and separately annealed and irradiated with Ni3+ ions at 500 °C. After annealing, a slight enrichment of Cr atoms was observed at the interface, but no other structural changes were found. However, under irradiation, sufficient Cr diffuses across the interface into the MgO to form a Cr-enriched transition layer that contains spinel precipitates. First-principles calculations indicate that it is energetically favorable to incorporate Cr, but not Fe, substitutionally into MgO. Furthermore, our results indicate that irradiation can be used to form new phases and complexions at interfaces, which may have different radiation tolerance than the pristine structures.

  5. Irradiation-induced formation of a spinel phase at the FeCr/MgO interface

    DOE PAGESBeta

    Xu, Yun; Yadav, Satyesh Kumar; Aguiar, Jeffery A.; Anderoglu, Osman; Baldwin, Jon Kevin; Wang, Yongqiang; Misra, Amit; Luo, Hongmei; Uberuaga, Blas P.; Li, Nan

    2015-04-27

    Oxide dispersion strengthened ferritic/martensitic alloys have attracted significant attention for their potential uses in future nuclear reactors and storage vessels, as the metal/oxide interfaces act as stable high-strength sinks for point defects while also dispersing helium. Here, in order to unravel the evolution and interplay of interface structure and chemistry upon irradiation in these types of materials, an atomically sharp FeCr/MgO interface was synthesized at 500 °C and separately annealed and irradiated with Ni3+ ions at 500 °C. After annealing, a slight enrichment of Cr atoms was observed at the interface, but no other structural changes were found. However, undermore » irradiation, sufficient Cr diffuses across the interface into the MgO to form a Cr-enriched transition layer that contains spinel precipitates. First-principles calculations indicate that it is energetically favorable to incorporate Cr, but not Fe, substitutionally into MgO. Furthermore, our results indicate that irradiation can be used to form new phases and complexions at interfaces, which may have different radiation tolerance than the pristine structures.« less

  6. Analysis of the FeCrAl Accident Tolerant Fuel Concept Benefits during BWR Station Blackout Accidents

    SciTech Connect

    Robb, Kevin R

    2015-01-01

    Iron-chromium-aluminum (FeCrAl) alloys are being considered for fuel concepts with enhanced accident tolerance. FeCrAl alloys have very slow oxidation kinetics and good strength at high temperatures. FeCrAl could be used for fuel cladding in light water reactors and/or as channel box material in boiling water reactors (BWRs). To estimate the potential safety gains afforded by the FeCrAl concept, the MELCOR code was used to analyze a range of postulated station blackout severe accident scenarios in a BWR/4 reactor employing FeCrAl. The simulations utilize the most recently known thermophysical properties and oxidation kinetics for FeCrAl. Overall, when compared to the traditional Zircaloy-based cladding and channel box, the FeCrAl concept provides a few extra hours of time for operators to take mitigating actions and/or for evacuations to take place. A coolable core geometry is retained longer, enhancing the ability to stabilize an accident. Finally, due to the slower oxidation kinetics, substantially less hydrogen is generated, and the generation is delayed in time. This decreases the amount of non-condensable gases in containment and the potential for deflagrations to inhibit the accident response.

  7. Microgravity experiments on the effect of internal flow on solidification of Fe-Cr-Ni stainless steels.

    PubMed

    Hanlon, Alaina B; Matson, Douglas M; Hyers, Robert W

    2006-09-01

    A new hypothesis has been developed to explain the effect of internal fluid flow on the lifetime of a metastable phase in solidifying Fe-Cr-Ni alloys. The hypothesis shows excellent agreement with available experimental results, but microgravity experiments are required for complete validation. Certain Fe-Cr-Ni stainless steel alloys solidify from an undercooled melt by a two-step process in which the metastable ferrite phase forms first followed by the stable austenite phase. Recent experiments using containerless processing techniques have shown that the lifetime of the metastable phase is strongly influenced by flow within the molten sample. Simulations using a commercial computational fluid dynamics (CFD) package, FIDAP, were performed to determine the time required for collision of dendrites and compared to experimental delay time. If the convective velocities are strong enough to bend the primary arms, then the secondary arms of adjacent dendrites can touch. The points of collision form low-angle boundaries and result in high-energy sites that can serve as nuclei for the transformation to the stable phase. It has been determined that the convective velocities in electrostatic levitation (ESL) are not strong enough to cause collision. However, in ground-based electromagnetic levitation (EML), the convective velocities are strong enough to cause the dendrites to deflect so that the secondary arms of adjacent dendrites collide. There is quantitative agreement between the numerically determined time to collision and the experimentally observed delay time in EML. The strong internal velocity due to convection within the EML samples is the reason for the observed difference in delay times between ESL and EML. Microgravity testing is essential because the significant change in nucleation behavior occurs between the ranges accessible by ground-based ESL and EML. Testing in microgravity using EML will permit a large range of internal convective velocities including

  8. Stability of Y–Ti–O precipitates in friction stir welded nanostructured ferritic alloys

    SciTech Connect

    Yu, Xinghua; Mazumder, B.; Miller, M. K.; David, S. A.; Feng, Z.

    2015-01-19

    Nanostructured ferritic alloys, which have complex microstructures which consist of ultrafine ferritic grains with a dispersion of stable oxide particles and nanoclusters, are promising materials for fuel cladding and structural applications in the next generation nuclear reactor. This paper evaluates microstructure of friction stir welded nanostructured ferritic alloys using electron microscopy and atom probe tomography techniques. Atom probe tomography results revealed that nanoclusters are coarsened and inhomogeneously distributed in the stir zone and thermomechanically affected zone. Three hypotheses on coarsening of nanoclusters are presented. Finally, the hardness difference in different regions of friction stir weld has been explained.

  9. Monte Carlo simulations of Fe-Cr solid solution

    NASA Astrophysics Data System (ADS)

    Lavrentiev, Mikhail Yu.; Nguyen-Manh, Duc; Drautz, Ralf; Klaver, Peter; Dudarev, Sergei L.

    2007-12-01

    Iron-chromium alloys are characterised by a complex phase diagram, the small negative heat of formation at low Cr concentrations in bcc α-structure of Fe and by the inversion of short-range order parameter. We present Monte Carlo simulations of Fe-Cr alloy based on cluster expansion (CE) approximation for the enthalpy of the system. The set of cluster expansion coefficients is validated versus the DFT results on small clusters in bcc structure. The enthalpy of mixing is negative at small Cr concentrations up to high temperatures. Also, at small concentrations chromium atoms are well separated from each other. Clustering of Cr atoms begins at concentrations of about 10% at 800 K and 20% at 1400 K. Short-range order parameters were calculated and it was confirmed that negative values of the first and second parameters at low Cr concentrations change sign at about 10.5% Cr, in agreement with experiment. We demonstrate that complex ordering reactions in Fe-Cr and its properties may be described by 12 concentration-independent expansion coefficients.

  10. Detection and quantification of solute clusters in a nanostructured ferritic alloy

    NASA Astrophysics Data System (ADS)

    Miller, M. K.; Reinhard, D.; Larson, D. J.

    2015-07-01

    A series of simulated atom probe datasets were examined with a friends-of-friends method to establish the detection efficiency required to resolve solute clusters in the ferrite phase of a 14YWT nanostructured ferritic alloy. The size and number densities of solute clusters in the ferrite of the as-milled mechanically-alloyed condition and the stir zone of a friction stir weld were estimated with a prototype high-detection-efficiency (∼80%) local electrode atom probe. High number densities, 1.8 × 1024 m-3 and 1.2 × 1024 m-3, respectively of solute clusters containing between 2 and 9 solute atoms of Ti, Y and O and were detected for these two conditions. These results support first principle calculations that predicted that vacancies stabilize these Ti-Y-O- clusters, which retard diffusion and contribute to the excellent high temperature stability of the microstructure and radiation tolerance of nanostructured ferritic alloys.

  11. Oxidation of Fe-Cr-Al and Fe-Cr-Al-Y Single Crystals

    NASA Astrophysics Data System (ADS)

    Grabke, H. J.; Siegers, M.; Tolpygo, V. K.

    1995-03-01

    Single crystal samples of the alloy Fe-20%Cr-5%Al with and without Y-doping were used to study the "reactive element" (RE) effect, which causes improved oxidation behaviour and formation of a protective Al2O3 layer on this alloy. The oxidation was followed by AES at 10-7 mbar O2 up to about 1000 °C. Most observations were peculiar for this low pO2 environment, but yttrium clearly favors the formation of Al-oxide and stabilizes it also under these conditions, probably by favoring its nucleation. The oxides formed are surface compounds of about monolayer thickness, not clearly related to bulk oxides. Furthermore, the morphologies of oxide scales were investigated by SEM, after oxidation at 1000°C for 100 h at 133 mbar O2. On Fe-Cr-Al the scale is strongly convoluted and tends to spalling, whereas the presence of Y leads to flat scales which are well adherent. This difference is explained by a change in growth mechanism. The tendency for separation of oxide and metal was highest for the samples with low energy metal surface, i.e. (100) and (110), the scale was better adherent on the (111) oriented surface and on the polycrystalline specimen, since in the latter cases the overall energy for scale/metal separation is higher. All observations, from the low and from the high pO2 experiments, are discussed in relation to the approximately ten mechanisms proposed in the literature for explanation of the RE effects.

  12. Investigation on the suitability of plasma sprayed Fe Cr Al coatings as tritium permeation barrier

    NASA Astrophysics Data System (ADS)

    Fazio, C.; Stein-Fechner, K.; Serra, E.; Glasbrenner, H.; Benamati, G.

    1999-08-01

    Results on the fabrication of a tritium permeation barrier by spraying Fe-Cr-Al powders are described. The sprayed coatings were deposited at temperatures below the Ac1 temperature of the ferritic-martensitic steel substrate and no post-deposition heat treatment was applied. The aim of the investigation was the determination of the efficiency of the coatings to act as tritium permeation barrier. Metallurgical investigations as well as hydrogen isotope permeation measurements were carried out onto the produced coatings. The depositions were performed on ferritic-martensitic steels by means of three types of spray techniques: high velocity oxy fuel, air plasma spray and vacuum plasma spray.

  13. Vacancy-controlled ultrastable nanoclusters in nanostructured ferritic alloys

    PubMed Central

    Zhang, Z. W.; Yao, L.; Wang, X.-L.; Miller, M. K.

    2015-01-01

    A new class of advanced structural materials, based on the Fe-O-vacancy system, has exceptional resistance to high-temperature creep and excellent tolerance to extremely high-dose radiation. Although these remarkable improvements in properties compared to steels are known to be associated with the Y-Ti-O-enriched nanoclusters, the roles of vacancies in facilitating the nucleation of nanoclusters are a long-standing puzzle, due to the experimental difficulties in characterizing vacancies, particularly in-situ while the nanoclusters are forming. Here we report an experiment study that provides the compelling evidence for the presence of significant concentrations of vacancies in Y-Ti-O-enriched nanoclusters in a nanostructured ferritic alloy using a combination of state-of-the-art atom-probe tomography and in situ small angle neutron scattering. The nucleation of nanoclusters starts from the O-enriched solute clustering with vacancy mediation. The nanoclusters grow with an extremely low growth rate through attraction of vacancies and O:vacancy pairs, leading to the unusual stability of the nanoclusters. PMID:26023747

  14. Vacancy-controlled ultrastable nanoclusters in nanostructured ferritic alloys

    SciTech Connect

    Zhang, Z. W.; Yao, L.; Wang, X. -L.; Miller, M. K.

    2015-05-29

    A new class of advanced structural materials, based on the Fe-O-vacancy system, has exceptional resistance to high-temperature creep and excellent tolerance to extremely high-dose radiation. Although these remarkable improvements in properties compared to steels are known to be associated with the Y-Ti-O-enriched nanoclusters, the roles of vacancies in facilitating the nucleation of nanoclusters are a long-standing puzzle, due to the experimental difficulties in characterizing vacancies, particularly in-situ while the nanoclusters are forming. We report an experiment study that provides the compelling evidence for the presence of significant concentrations of vacancies in Y-Ti-O-enriched nanoclusters in a nanostructured ferritic alloy using a combination of state-of-the-art atom-probe tomography and in situ small angle neutron scattering. The nucleation of nanoclusters starts from the O-enriched solute clustering with vacancy mediation. The nanoclusters grow with an extremely low growth rate through attraction of vacancies and O:vacancy pairs, leading to the unusual stability of the nanoclusters.

  15. Vacancy-controlled ultrastable nanoclusters in nanostructured ferritic alloys

    DOE PAGESBeta

    Zhang, Z. W.; Yao, L.; Wang, X. -L.; Miller, M. K.

    2015-05-29

    A new class of advanced structural materials, based on the Fe-O-vacancy system, has exceptional resistance to high-temperature creep and excellent tolerance to extremely high-dose radiation. Although these remarkable improvements in properties compared to steels are known to be associated with the Y-Ti-O-enriched nanoclusters, the roles of vacancies in facilitating the nucleation of nanoclusters are a long-standing puzzle, due to the experimental difficulties in characterizing vacancies, particularly in-situ while the nanoclusters are forming. We report an experiment study that provides the compelling evidence for the presence of significant concentrations of vacancies in Y-Ti-O-enriched nanoclusters in a nanostructured ferritic alloy using amore » combination of state-of-the-art atom-probe tomography and in situ small angle neutron scattering. The nucleation of nanoclusters starts from the O-enriched solute clustering with vacancy mediation. The nanoclusters grow with an extremely low growth rate through attraction of vacancies and O:vacancy pairs, leading to the unusual stability of the nanoclusters.« less

  16. Surface half-metallicity of half-Heusler compound FeCrSe and interface half-metallicity of FeCrSe/GaP

    NASA Astrophysics Data System (ADS)

    Khalaf Al-zyadi, Jabbar M.; Jolan, Mudhahir H.; Yao, Kai-Lun

    2016-04-01

    Recent studies showed that half-Heusler FeCrSe exhibits half-metallic ferromagnetism (Huang et al. [20]). In this paper, we investigate extensively the electronic, magnetic, and half-metallic properties of the half-Heusler alloy FeCrSe (111) and (001) surfaces and the interface with GaP (111) substrate by using the first-principles calculations within the density functional theory. The atomic density of states demonstrates that the half-me tallicity verified in the bulk FeCrSe is maintained at the CrSe-terminated (001) and Se-terminated (111) surfaces, but lost at both Cr- and Fe-terminated (111) surfaces and the Fe-terminated (001) surface. Alternatively, for the interface of FeCrSe/GaP (111), the bulk half-metallicity is destroyed at Se-P configuration while Se-Ga interface and subinterface show nearly 100% spin polarization. Moreover, the calculated interfacial adhesion energies exhibit that Se-Ga shape is more stable than the Se-P one. The calculated magnetic moments of Se, Ga at the Se-Ga (111) interface and P at the Se-P (111) interface increase with respect to the corresponding bulk values while the atomic magnetic moment of Se atom at the Se-P (111) interface decreases. We also notice that the magnetic moments of subinterface Fe at both Se-Ga and Se-P (111) interfaces decrease compared to the bulk values.

  17. Void and precipitate structure in ion- and electron-irradiated ferritic alloys

    NASA Astrophysics Data System (ADS)

    Ohnuki, Soumei; Takahashi, Heishichiro; Takeyama, Taro

    1984-05-01

    Void formation and precipitation were investigated in Fe10Cr and Fe13Cr base alloys by 200 keV C + ion and 1 MeV electron irradiation. The ferritic alloys exhibited significant resistance to void swelling. In FeCr and FeCr-Si alloys, ion-irradiation produced the precipitates of M 23C 6 type. In the FeCrTi alloy, Ti-rich precipitates were formed with high number density on {100} plane. During electron-irradiation Fe-10Cr alloy, complex dislocation loops were produced with high number density, of which Burgers vector was mostly <100>. EDX analysis showed slightly enrichment of chromium on dislocation loops. These results suggested that the stability of <100> type dislocation structure at high dose is an important factor on good swelling resistance in the ferritic alloys, moreover, titanium addition will intensify the stability of the doslocations through the fine precipitation on dislocations.

  18. Complete and Incomplete Wetting of Ferrite Grain Boundaries by Austenite in the Low-Alloyed Ferritic Steel

    NASA Astrophysics Data System (ADS)

    Straumal, B. B.; Kucheev, Y. O.; Efron, L. I.; Petelin, A. L.; Majumdar, J. Dutta; Manna, I.

    2012-05-01

    Low-carbon low-alloyed ferritic steels are the main material for the production of high-strength pipes for the transportation of oil and gas. The formation of brittle carbide network during the lifetime of a pipeline could be a reason for a catastrophic failure. Among other reasons, it can be controlled by the morphology of grain boundary (GB) carbides. The microstructure of a low-alloyed ferritic steel containing 0.09 at.% C and small amounts of Si, Mn, Nb, Cu, Al, Ni, and Cr was studied between 300 and 900 °C. The samples were annealed very long time (700 to 4000 h) in order to produce the equilibrium morphology of phases. The (α-Fe)/(α-Fe) GBs can be either completely or incompletely wetted (covered) by the γ-Fe (austenite) above the temperature of eutectoid transition. The portion of (α-Fe)/(α-Fe) GBs completely wetted by γ-Fe is around 90% and does not change much between 750 and 900 °C. The (α-Fe)/(α-Fe) GBs can be either completely or incompletely wetted (covered) by the Fe3C (cementite) below the temperature of eutectoid transition. The portion of (α-Fe)/(α-Fe) GBs completely wetted by Fe3C changes below 680 °C between 67 and 77%. The formation of the network of brittle cementite layers between ductile ferrite grains can explain the catastrophic failure of gas- and oil-pipelines after a certain lifetime.

  19. Irradiation creep of various ferritic alloys irradiated {approximately}400 C in the PFR and FFTF reactors

    SciTech Connect

    Toloczko, M.B.; Garner, F.A.; Eiholzer, C.R.

    1998-03-01

    Three ferritic alloys were irradiated in two fast reactors to doses of 50 dpa or more at temperatures near 400 C. One martensitic alloy, HT9, was irradiated in both the FFTF and PFR reactors. PFR is the Prototype Fast Reactor in Dourneay, Scotland, and FFTF is the Fast Flux Test Facility in Richland, WA. D57 is a developmental alloy that was irradiated in PFR only, and MA957 is a Y{sub 2}O{sub 3} dispersion-hardened ferritic alloy that was irradiated only in FFTF. These alloys exhibited little or no void swelling at {approximately}400 C. Depending on the alloy starting condition, these steels develop a variety of non-creep strains early in the irradiation that are associated with phase changes. Each of these alloys creeps at a rate that is significantly lower than that of austenitic steels irradiated in the same experiments. The creep compliance for ferritic alloys in general appears to be {approximately}0.5 {times} 10{sup {minus}6} MPa{sup {minus}1} dpa{sup {minus}1}, independent of both composition and starting state. The addition of Y{sub 2}O{sub 3} as a dispersoid does not appear to change the creep behavior.

  20. Development of ODS FeCrAl for compatibility in fusion and fission energy applications

    DOE PAGESBeta

    Pint, Bruce A.; Dryepondt, Sebastien N.; Unocic, Kinga A.; Hoelzer, David T.

    2014-11-15

    In this paper, oxide dispersion strengthened (ODS) FeCrAl alloys with 12–15% Cr are being evaluated for improved compatibility with Pb-Li for a fusion energy application and with high temperature steam for a more accident-tolerant light water reactor fuel cladding application. A 12% Cr content alloy showed low mass losses in static Pb-Li at 700°C, where a LiAlO2 surface oxide formed and inhibited dissolution into the liquid metal. All the evaluated compositions formed a protective scale in steam at 1200°C, which is not possible with ODS FeCr alloys. However, most of the compositions were not protective at 1400°C, which is amore » general and somewhat surprising problem with ODS FeCrAl alloys that is still being studied. More work is needed to optimize the alloy composition, microstructure and oxide dispersion, but initial promising tensile and creep results have been obtained with mixed oxide additions, i.e. Y2O3 with ZrO2, HfO2 or TiO2.« less

  1. Development of ODS FeCrAl for Compatibility in Fusion and Fission Energy Applications

    NASA Astrophysics Data System (ADS)

    Pint, B. A.; Dryepondt, S.; Unocic, K. A.; Hoelzer, D. T.

    2014-12-01

    Oxide dispersion strengthened (ODS) FeCrAl alloys with 12-15% Cr are being evaluated for improved compatibility with Pb-Li for a fusion energy application and with high temperature steam for a more accident-tolerant light water reactor fuel cladding application. A 12% Cr content alloy showed low mass losses in static Pb-Li at 700°C, where a LiAlO2 surface oxide formed and inhibited dissolution into the liquid metal. All the evaluated compositions formed a protective scale in steam at 1200°C, which is not possible with ODS FeCr alloys. However, most of the compositions were not protective at 1400°C, which is a general and somewhat surprising problem with ODS FeCrAl alloys that is still being studied. More work is needed to optimize the alloy composition, microstructure and oxide dispersion, but initial promising tensile and creep results have been obtained with mixed oxide additions, i.e. Y2O3 with ZrO2, HfO2 or TiO2.

  2. Development of ODS FeCrAl for compatibility in fusion and fission energy applications

    SciTech Connect

    Pint, Bruce A.; Dryepondt, Sebastien N.; Unocic, Kinga A.; Hoelzer, David T.

    2014-11-15

    In this paper, oxide dispersion strengthened (ODS) FeCrAl alloys with 12–15% Cr are being evaluated for improved compatibility with Pb-Li for a fusion energy application and with high temperature steam for a more accident-tolerant light water reactor fuel cladding application. A 12% Cr content alloy showed low mass losses in static Pb-Li at 700°C, where a LiAlO2 surface oxide formed and inhibited dissolution into the liquid metal. All the evaluated compositions formed a protective scale in steam at 1200°C, which is not possible with ODS FeCr alloys. However, most of the compositions were not protective at 1400°C, which is a general and somewhat surprising problem with ODS FeCrAl alloys that is still being studied. More work is needed to optimize the alloy composition, microstructure and oxide dispersion, but initial promising tensile and creep results have been obtained with mixed oxide additions, i.e. Y2O3 with ZrO2, HfO2 or TiO2.

  3. Role of Y-Al Oxides During Extended Recovery Process of a Ferritic ODS Alloy

    NASA Astrophysics Data System (ADS)

    Capdevila, C.; Pimentel, G.; Aranda, M. M.; Rementeria, R.; Dawson, K.; Urones-Garrote, E.; Tatlock, G. J.; Miller, M. K.

    2015-08-01

    The microstructural stability of Y-Al oxides during the recrystallization of Fe-Cr-Al oxide dispersion strengthened alloy is studied in this work. The goal is to determine the specific distribution pattern of oxides depending where they are located: in the matrix or at the grain boundaries. It was concluded that those located at the grain boundaries yielded a faster coarsening than the ones in the matrix, although no significant differences in composition and/or crystal structure were observed. However, the recrystallization heat treatment leads to the dissolution of the Y2O3 and its combination with Al to form the YAlO3 perovskite oxide particles process, mainly located at the grain boundaries. Finally, atom probe tomography analysis revealed a significant Ti build-up at the grain boundaries that might affect subsequent migration during recrystallization.

  4. Role of Y-Al oxides during extended recovery process of a ferritic ODS alloy

    DOE PAGESBeta

    Capdevila, C.; Pimentel, G.; Aranda, M. M.; Rementeria, R.; Dawson, K.; Urones-Garrote, E.; Tatlock, G. J.; Miller, Michael K.

    2015-08-04

    The microstructural stability of Y-Al oxides during the recrystallization of Fe-Cr-Al oxide dispersion strengthened alloy is studied in this work. The goal is to determine the specific distribution pattern of oxides depending where they are located: in the matrix or at the grain boundaries. It was concluded that those located at the grain boundaries yielded a faster coarsening than the ones in the matrix, although no significant differences in composition and/or crystal structure were observed. However, the recrystallization heat treatment leads to the dissolution of the Y2O3 and its combination with Al to form the YAlO3 perovskite oxide particles process,more » mainly located at the grain boundaries. Lastly, atom probe tomography analysis revealed a significant Ti build-up at the grain boundaries that might affect subsequent migration during recrystallization.« less

  5. Role of Y-Al oxides during extended recovery process of a ferritic ODS alloy

    SciTech Connect

    Capdevila, C.; Pimentel, G.; Aranda, M. M.; Rementeria, R.; Dawson, K.; Urones-Garrote, E.; Tatlock, G. J.; Miller, Michael K.

    2015-08-04

    The microstructural stability of Y-Al oxides during the recrystallization of Fe-Cr-Al oxide dispersion strengthened alloy is studied in this work. The goal is to determine the specific distribution pattern of oxides depending where they are located: in the matrix or at the grain boundaries. It was concluded that those located at the grain boundaries yielded a faster coarsening than the ones in the matrix, although no significant differences in composition and/or crystal structure were observed. However, the recrystallization heat treatment leads to the dissolution of the Y2O3 and its combination with Al to form the YAlO3 perovskite oxide particles process, mainly located at the grain boundaries. Lastly, atom probe tomography analysis revealed a significant Ti build-up at the grain boundaries that might affect subsequent migration during recrystallization.

  6. Charpy impact test results for low activation ferritic alloys irradiated to 30 dpa

    SciTech Connect

    Schubert, L.E.; Hamilton, M.L.; Gelles, D.S.

    1996-04-01

    Miniature specimens of six low activation ferritic alloys have been impact field tested following irradiation at 370{degrees}C to 30 dpa. Comparison of the results with those of control specimens and specimens irradiated to 10 dpa indicates that degradation in the impact behavior appears to have saturated by {approx}10 dpa in at least four of these alloys. The 7.5Cr-2W alloy referred to as GA3X appears most promising for further consideration as a candidate structural material in fusion reactor applications, although the 9Cr-1V alloy may also warrant further investigation.

  7. Solute redistribution and phase stability at FeCr/TiO2–x interfaces under ion irradiation

    DOE PAGESBeta

    Xu, Y.; Aguiar, J. A.; Yadav, S. K.; Anderoglu, O.; Baldwin, J. K.; Wang, Y. Q.; Valdez, James A.; Misra, A.; Luo, H. M.; Uberuaga, B. P.; et al

    2015-02-26

    Cr diffusion in trilayer thin films of 100 nm Fe–18Cr/125 nm TiO2–x/100 nm Fe–18Cr deposited on MgO substrates at 500 °C was studied by either annealing at 500 °C or Ni3+ ion irradiation at 500 °C. Microchemistry and microstructure evolution at the metal/oxide interfaces were investigated using (high-resolution) transmission electron microscopy, energy-dispersive X-ray spectroscopy and electron energy loss spectroscopy. Diffusion of Cr into the O-deficient TiO2 layer, with negligible segregation to the FeCr/TiO2–x interface itself, was observed under both annealing and irradiation. Cr diffusion into TiO2–x was enhanced in ion-irradiated samples as compared to annealed. Irradiation-induced voids and amorphization ofmore » TiO2–x was also observed. The experimental results are rationalized using first-principles calculations that suggest an energetic preference for substituting Ti with Cr in sub-stoichiometric TiO2. Furthermore, the implications of these results on the irradiation stability of oxide-dispersed ferritic alloys are discussed.« less

  8. Self-Consistent Model for Planar Ferrite Growth in Fe-C-X Alloys

    NASA Astrophysics Data System (ADS)

    Zurob, H. S.; Panahi, D.; Hutchinson, C. R.; Brechet, Y.; Purdy, G. R.

    2013-08-01

    A self-consistent model for non-partitioning planar ferrite growth from alloyed austenite is presented. The model captures the evolution with time of interfacial contact conditions for substitutional and interstitial solutes. Substitutional element solute drag is evaluated in terms of the dissipation of free energy within the interface, and an estimate is provided for the rate of buildup of the alloying element "spike" in austenite. The transport of the alloying elements within the interface region is modeled using a discrete-jump model, while the bulk diffusion of C is treated using a standard continuum treatment. The model is validated against ferrite precipitation and decarburization kinetics in the Fe-Ni-C, Fe-Mn-C, and Fe-Mo-C systems.

  9. Detection and quantification of solute clusters in a nanostructured ferritic alloy

    DOE PAGESBeta

    Miller, Michael K.; Larson, David J.; Reinhard, D. A.

    2014-12-26

    A series of simulated atom probe datasets were examined with a friends-of-friends method to establish the detection efficiency required to resolve solute clusters in the ferrite phase of a 14YWT nanostructured ferritic alloy. The size and number densities of solute clusters in the ferrite of the as-milled mechanically-alloyed condition and the stir zone of a friction stir weld were estimated with a prototype high-detection-efficiency (~80%) local electrode atom probe. High number densities, 1.8 × 1024 m–3 and 1.2 × 1024 m–3, respectively of solute clusters containing between 2 and 9 solute atoms of Ti, Y and O and were detectedmore » for these two conditions. Furthermore, these results support first principle calculations that predicted that vacancies stabilize these Ti–Y–O– clusters, which retard diffusion and contribute to the excellent high temperature stability of the microstructure and radiation tolerance of nanostructured ferritic alloys.« less

  10. Detection and quantification of solute clusters in a nanostructured ferritic alloy

    SciTech Connect

    Miller, Michael K.; Larson, David J.; Reinhard, D. A.

    2014-12-26

    A series of simulated atom probe datasets were examined with a friends-of-friends method to establish the detection efficiency required to resolve solute clusters in the ferrite phase of a 14YWT nanostructured ferritic alloy. The size and number densities of solute clusters in the ferrite of the as-milled mechanically-alloyed condition and the stir zone of a friction stir weld were estimated with a prototype high-detection-efficiency (~80%) local electrode atom probe. High number densities, 1.8 × 1024 m–3 and 1.2 × 1024 m–3, respectively of solute clusters containing between 2 and 9 solute atoms of Ti, Y and O and were detected for these two conditions. Furthermore, these results support first principle calculations that predicted that vacancies stabilize these Ti–Y–O– clusters, which retard diffusion and contribute to the excellent high temperature stability of the microstructure and radiation tolerance of nanostructured ferritic alloys.

  11. SURFACE-MODIFIED FERRITIC INTERCONNECT MATERIALS FOR SOLID OXIDE FUEL CELLS

    SciTech Connect

    Bruce R. Lanning; James Arps; Ronghua Wei; Goeff Dearnaley

    2004-03-15

    Interconnects are a critical element of an SOFC assembly and although much work has focused on chromium and chromium-iron alloys containing an oxide that is both oxidation resistant and electrically conductive, the thermal instability of typical native metal oxides allow interdiffusion of cations across the interconnect-electrode boundary that ultimately leads to degradation of SOFC performance. Phase I of the SECA Core Technology Program has been a one-year effort to investigate and evaluate the feasibility of: (1) Ion implanting an alumina-scale forming ferritic steel, such as FeCrAlY, to form an interconnect material with low resistance (< 0.1 {Omega}/cm{sup 2}) in oxidizing/reducing environments up to 800 C, and (2) Maintaining the above low resistance metric for an extended time (> 1000 hours at 800 C) in contact with an LSF cathode material. We confirmed, as part of our oxidation kinetics evaluation of FeCrAlY and 430 ferritic steel, the parabolic growth of a mixed chromia/alumina scale on FeCrAlY and a single chromia layer in the case of the 430 stainless steel; the outer contiguous layer of Al{sub 2}O{sub 3}, in the case of FeCrAlY, forming a stable, self-limiting, protective scale with no detectable cation interdiffusion between FeCrAlY and an LSF electrode even after 1000 hours at 800 C in air. To render the alumina scale conductive, we implanted either titanium or niobium ions into FeCrAlY scales to a fixed depth (0.12 {micro}m), varying only the thickness of the oxide. ASR for an un-doped FeCrAlY oxide scale (i.e., alumina) was more than an order of magnitude greater than the 430 control sample whereas, the ASR for the doped FeCrAlY oxide scale sample was comparable to the 430 control sample; hence, the resistance of a doped alumina scale on FeCrAlY was equal to the resistance of a chromia-scale forming alloy, such as 430 (chromia scales of which are typically < 0.1 {Omega}-cm). Along with the ASR measurements, AC impedance measurements were conducted

  12. Computational Design of Creep-Resistant Alloys and Experimental Validation in Ferritic Superalloys

    SciTech Connect

    Liaw, Peter

    2014-12-31

    A new class of ferritic superalloys containing B2-type zones inside parent L21-type precipitates in a disordered solid-solution matrix, also known as a hierarchical-precipitate strengthened ferritic alloy (HPSFA), has been developed for high-temperature structural applications in fossil-energy power plants. These alloys were designed by the addition of the Ti element into a previously-studied NiAl-strengthened ferritic alloy (denoted as FBB8 in this study). In the present research, systematic investigations, including advanced experimental techniques, first-principles calculations, and numerical simulations, have been integrated and conducted to characterize the complex microstructures and excellent creep resistance of HPSFAs. The experimental techniques include transmission-electron microscopy, scanningtransmission- electron microscopy, neutron diffraction, and atom-probe tomography, which provide detailed microstructural information of HPSFAs. Systematic tension/compression creep tests revealed that HPSFAs exhibit the superior creep resistance, compared with the FBB8 and conventional ferritic steels (i.e., the creep rates of HPSFAs are about 4 orders of magnitude slower than the FBB8 and conventional ferritic steels.) First-principles calculations include interfacial free energies, anti-phase boundary (APB) free energies, elastic constants, and impurity diffusivities in Fe. Combined with kinetic Monte- Carlo simulations of interdiffusion coefficients, and the integration of computational thermodynamics and kinetics, these calculations provide great understanding of thermodynamic and mechanical properties of HPSFAs. In addition to the systematic experimental approach and first-principles calculations, a series of numerical tools and algorithms, which assist in the optimization of creep properties of ferritic superalloys, are utilized and developed. These numerical simulation results are compared with the available experimental data and previous first

  13. Influence of Fe/Cr on nitrogen doped carbon nanotube growth

    NASA Astrophysics Data System (ADS)

    Ewels, C. P.; Gloter, A.; Minea, T.; Bouchet-Fabre, B.; Point, S.; Colliex, C.

    2008-06-01

    Using electron energy loss spectroscopy in a 100kV VG scanning transmission electron microscope we study nitrogen doped carbon nanotubes grown via electron cyclotron resonance (ECR) microwave plasma techniques. The process is controlled by direct current (dc) biasing the grid separating the ECR source and the substrate. We show that plasma induced sputtering of the ECR source wall (stainless steel) can lead to significant iron and chromium contamination of growth samples. We identify various Fe, Cr, Ni nitride phases, and propose a growth model based on nitridation-induced metal segregation of steel based FeCrN alloys. Trace Cr doping of nanotube catalysts appears a promising route for introducing large nitrogen concentrations into both single and multi-walled nanotubes and may accelerate nanotube growth rates.

  14. Temperature-dependent elastic anisotropy and mesoscale deformation in a nanostructured ferritic alloy.

    PubMed

    Stoica, G M; Stoica, A D; Miller, M K; Ma, D

    2014-10-10

    Nanostructured ferritic alloys are a new class of ultrafine-grained oxide dispersion-strengthened steels that have promising properties for service in extreme environments in future nuclear reactors. This is due to the remarkable stability of their complex microstructures containing numerous Y-Ti-O nanoclusters within grains and along grain boundaries. Although nanoclusters account primarily for the exceptional resistance to irradiation damage and high-temperature creep, little is known about the mechanical roles of the polycrystalline grains that constitute the ferritic matrix. Here we report an in situ mesoscale characterization of anisotropic responses of ultrafine ferrite grains to stresses using state-of-the-art neutron diffraction. We show the experimental determination of single-crystal elastic constants for a 14YWT alloy, and reveal a strong temperature-dependent elastic anisotropy that leads to elastic softening and instability of the ferrite. We also demonstrate, from anisotropy-induced intergranular strains, that a deformation crossover exists from low-temperature lattice hardening to high-temperature lattice softening in response to extensive plastic deformation.

  15. Interstitial loop transformations in FeCr

    SciTech Connect

    Béland, Laurent Karim; Osetsky, Yuri N.; Stoller, Roger E.; Xu, Haixuan

    2015-03-27

    Here, we improve the Self-Evolving Atomistic Kinetic Monte Carlo (SEAKMC) algorithm by integrating the Activation Relaxation Technique nouveau (ARTn), a powerful open-ended saddle-point search method, into the algorithm. We use it to investigate the reaction of 37-interstitial 1/2[1 1 1] and 1/2[View the MathML source] loops in FeCr at 10 at.% Cr. They transform into 1/2[1 1 1], 1/2[View the MathML source], [1 0 0] and [0 1 0] 74-interstitial clusters with an overall barrier of 0.85 eV. We find that Cr decoration locally inhibits the rotation of crowdions, which dictates the final loop orientation. Moreover, the final loop orientation depends on the details of the Cr decoration. Generally, a region of a given orientation is favored if Cr near its interface with a region of another orientation is able to inhibit reorientation at this interface more than the Cr present at the other interfaces. Also, we find that substitutional Cr atoms can diffuse from energetically unfavorable to energetically favorable sites within the interlocked 37-interstitial loops conformation with barriers of less than 0.35 eV.

  16. Spin polarization at Fe/Cr interfaces

    NASA Astrophysics Data System (ADS)

    Pizzagalli, L.; Freyss, M.; Moraitis, G.; Stoeffler, D.; Demangeat, C.; Dreyssé, H.; Vega, A.; Miethaner, S.; Bayreuther, G.

    1997-04-01

    It is shown that contradictory experimental data on magnetic moments and spin order at Fe/Cr interfaces can be explained by structural irregularities at the interfaces. The spin-polarized electronic charge distribution was calculated by using a self-consistent tight-binding model combined with a real-space recursion method. It was used to interpret the total magnetic moment of Cr(001) films and of Cr/Fe(001) sandwiches molecular beam epitaxy grown on Fe(001) from in situ measurements with an alternating gradient magnetometer during film growth. While a strong decrease of the sample moment during Cr deposition was observed on a very smooth surface, no moment change occurred for a strongly faceted surface. The different results of both experiments are consistent with the calculations if we take into account (i) a possible ferrimagnetic c(2×2) spin configuration of a Cr monolayer on Fe(001) which might be favorable in clusters of a certain size and for high step densities; (ii) a possible interchange of one Cr and Fe monolayer at the interface; and (iii) a multidomain configuration with zero net moment of a thin Fe layer on a Cr surface due to a high step density.

  17. Interstitial loop transformations in FeCr

    DOE PAGESBeta

    Béland, Laurent Karim; Osetsky, Yuri N.; Stoller, Roger E.; Xu, Haixuan

    2015-03-27

    Here, we improve the Self-Evolving Atomistic Kinetic Monte Carlo (SEAKMC) algorithm by integrating the Activation Relaxation Technique nouveau (ARTn), a powerful open-ended saddle-point search method, into the algorithm. We use it to investigate the reaction of 37-interstitial 1/2[1 1 1] and 1/2[View the MathML source] loops in FeCr at 10 at.% Cr. They transform into 1/2[1 1 1], 1/2[View the MathML source], [1 0 0] and [0 1 0] 74-interstitial clusters with an overall barrier of 0.85 eV. We find that Cr decoration locally inhibits the rotation of crowdions, which dictates the final loop orientation. Moreover, the final loop orientationmore » depends on the details of the Cr decoration. Generally, a region of a given orientation is favored if Cr near its interface with a region of another orientation is able to inhibit reorientation at this interface more than the Cr present at the other interfaces. Also, we find that substitutional Cr atoms can diffuse from energetically unfavorable to energetically favorable sites within the interlocked 37-interstitial loops conformation with barriers of less than 0.35 eV.« less

  18. Impurity content of reduced-activation ferritic steels and a vanadium alloy

    SciTech Connect

    Klueh, R.L.; Grossbeck, M.L.; Bloom, E.E.

    1997-04-01

    Inductively coupled plasma mass spectrometry was used to analyze a reduced-activation ferritic/martensitic steel and a vanadium alloy for low-level impurities that would compromise the reduced-activation characteristics of these materials. The ferritic steel was from the 5-ton IEA heat of modified F82H, and the vanadium alloy was from a 500-kg heat of V-4Cr-4Ti. To compare techniques for analysis of low concentrations of impurities, the vanadium alloy was also examined by glow discharge mass spectrometry. Two other reduced-activation steels and two commercial ferritic steels were also analyzed to determine the difference in the level of the detrimental impurities in the IEA heat and steels for which no extra effort was made to restrict some of the tramp impurities. Silver, cobalt, molybdenum, and niobium proved to be the tramp impurities of most importance. The levels observed in these two materials produced with present technology exceeded the limits for low activation for either shallow land burial or recycling. The chemical analyses provide a benchmark for the improvement in production technology required to achieve reduced activation; they also provide a set of concentrations for calculating decay characteristics for reduced-activation materials. The results indicate the progress that has been made and give an indication of what must still be done before the reduced-activation criteria can be achieved.

  19. Grain Boundary Specific Segregation in Nanocrystalline Fe(Cr)

    PubMed Central

    Zhou, Xuyang; Yu, Xiao-xiang; Kaub, Tyler; Martens, Richard L.; Thompson, Gregory B.

    2016-01-01

    A cross-correlative precession electron diffraction – atom probe tomography investigation of Cr segregation in a Fe(Cr) nanocrystalline alloy was undertaken. Solute segregation was found to be dependent on grain boundary type. The results of which were compared to a hybrid Molecular Dynamics and Monte Carlo simulation that predicted the segregation for special character, low angle, and high angle grain boundaries, as well as the angle of inclination of the grain boundary. It was found that the highest segregation concentration was for the high angle grain boundaries and is explained in terms of clustering driven by the onset of phase separation. For special character boundaries, the highest Gibbsain interfacial excess was predicted at the incoherent ∑3 followed by ∑9 and ∑11 boundaries with negligible segregation to the twin and ∑5 boundaries. In addition, the low angle grain boundaries predicted negligible segregation. All of these trends matched well with the experiment. This solute-boundary segregation dependency for the special character grain boundaries is explained in terms of excess volume and the energetic distribution of the solute in the boundary. PMID:27708360

  20. Grain Boundary Specific Segregation in Nanocrystalline Fe(Cr)

    NASA Astrophysics Data System (ADS)

    Zhou, Xuyang; Yu, Xiao-Xiang; Kaub, Tyler; Martens, Richard L.; Thompson, Gregory B.

    2016-10-01

    A cross-correlative precession electron diffraction – atom probe tomography investigation of Cr segregation in a Fe(Cr) nanocrystalline alloy was undertaken. Solute segregation was found to be dependent on grain boundary type. The results of which were compared to a hybrid Molecular Dynamics and Monte Carlo simulation that predicted the segregation for special character, low angle, and high angle grain boundaries, as well as the angle of inclination of the grain boundary. It was found that the highest segregation concentration was for the high angle grain boundaries and is explained in terms of clustering driven by the onset of phase separation. For special character boundaries, the highest Gibbsain interfacial excess was predicted at the incoherent ∑3 followed by ∑9 and ∑11 boundaries with negligible segregation to the twin and ∑5 boundaries. In addition, the low angle grain boundaries predicted negligible segregation. All of these trends matched well with the experiment. This solute-boundary segregation dependency for the special character grain boundaries is explained in terms of excess volume and the energetic distribution of the solute in the boundary.

  1. Void swelling of an oxide dispersion strengthened ferritic alloy in a high voltage electron microscope

    NASA Astrophysics Data System (ADS)

    Snykers, M.

    1980-03-01

    An oxide dispersion strengthened ferritic alloy with nominal composition Fe-13Cr-3.5Ti-1.5Mo-2TiO 2 and a cast alloy with a composition close to that of the matrix of the oxide dispersion strengthened alloy are irradiated in a high voltage electron microscope in the temperature range 380-550°C. The alloys are doped with 0-30 ppm helium. For alloys containing 10 ppm He a peak swelling temperature at 450°C is found. A maximum swelling of 1.1% is found at an irradiation dose of 20 dpa. In the absence of He no swelling is found in the temperature range 430-470°C. The swelling rate is highest at the onset of swelling. The results obtained here are quite similar to those for some ferritic steels such as FV607, EM 12 and HT9, except for the influence of He and for the dose dependence.

  2. A micro-alloyed ferritic steel strengthened by nanoscale precipitates

    SciTech Connect

    Shen, Yongfeng; Wang, Chong M.; Sun, Xin

    2011-10-25

    A ferritic steel with finely dispersive precipitates was investigated to reveal the fundamental strengthening mechanisms. The steel has a yield strength of 760 MPa, approximately three times higher than that of conventional Ti-bearing high strength hot-rolled sheet steels, and its ultimate tensile strength reaches 850 MPa with an elongation-to-failure value of 18%. Using energy dispersive X-ray spectroscopy (EDXS) and transmission electron microscope (TEM), fine carbides TiC with an average diameter of 10 nm were observed in the ferrite matrix of the 0.08%Ti steel, and some cubic M23C6 precipitates were also observed at the grain boundaries and the interior of the grains. The finely dispersive TiC precipitates in the matrix provide matrix strengthening. The estimated magnitude of precipitation strengthening is around 458 MPa, depending on the average size of the nanoscale precipitates. Dislocation densities increased from 3.42×1013 m-2 to 1.69 × 1014 m-2, respectively, with increasing tensile strain from 5.5% to 22%. The measured work-hardening behavior can be related to the observed dislocation accumulations resulting from the dispersive nano-scale precipitates.

  3. Magnetic phase transitions in epitaxial Fe/Cr superlattices

    SciTech Connect

    Fullerton, E.E.; Sowers, C.H.; Bader, S.D.; Riggs, K.T.; Berger, A.

    1995-12-31

    The surface spin-flop and Neel transitions are examined in Fe/Cr superlattices. The surface spin-flop, originally predicted by Mills [Phys. Rev. Lett. 20, 18 (1968)], is observed in Fe/Cr(211) superlattices with antiferromagnetic interlayer coupling and uniaxial in-plane-anisotropy. The Neel transition (T{sub N}) of Cr is observed in Fe/Cr(001) superlattices, for which the onset of antiferromagnetism is at a thickness t{sub Cr} of 42{angstrom}. The bulk value of T{sub N} is approached asymptotically as t{sub Cr} increases and is characterized by a three-dimensional shift exponent. These T{sub N} results are attributed to finite-size effects and spin-frustration near rough Fe-Cr interfaces.

  4. Half-metallicity in highly L21-ordered CoFeCrAl thin films

    NASA Astrophysics Data System (ADS)

    Jin, Y.; Kharel, P.; Valloppilly, S. R.; Li, X.-Z.; Kim, D. R.; Zhao, G. J.; Chen, T. Y.; Choudhary, R.; Kashyap, A.; Skomski, R.; Sellmyer, D. J.

    2016-10-01

    The structural, magnetic, and electron-transport properties of Heusler-ordered CoFeCrAl thin films are investigated experimentally and theoretically. The films, sputtered onto MgO and having thicknesses of about 100 nm, exhibit virtually perfect single-crystalline epitaxy and a high degree of L21 chemical order. X-ray diffraction and transmission-electron microscopy show that the structure of the films is essentially of the L21 Heusler type. The films are ferrimagnetic, with a Curie temperature of about 390 K, and a net moment of 2 μB per formula unit. The room temperature resistivity is 175 μΩ cm; the carrier concentration and mobility determined from the low temperature (5 K) measurement are 1.2 × 1018 cm-3 and 33 cm2/V s, respectively. In contrast to the well-investigated Heusler alloys such as Co2(Cr1-xFex)Al, the CoFeCrAl system exhibits two main types of weak residual A2 disorder, namely, Co-Cr disorder and Fe-Cr disorder, the latter conserving half-metallicity. Point-contact Andreev reflection yields a lower bound for the spin polarization, 68% at 1.85 K, but our structural and magnetization analyses suggest that the spin polarization at the Fermi level is probably higher than 90%. The high resistivity, spin polarization, and Curie temperature are encouraging in the context of spin electronics.

  5. The role of processing route on the microstructure of 14YWT nanostructured ferritic alloy

    NASA Astrophysics Data System (ADS)

    Mazumder, B.; Parish, C. M.; Bei, H.; Miller, M. K.

    2015-10-01

    Nanostructured ferritic alloys have outstanding high temperature creep properties and enhanced tolerance to radiation damage over conventional ferritic alloys. To achieve these properties, NFAs are fabricated by mechanical alloying of metallic and yttria powders. Atom probe tomography has demonstrated that milling times of at least 40 h are required to produce a uniform distribution of solutes in the flakes. After milling and hot extrusion, the microstructure consists of α-Fe, high number densities of Ti-Y-O-vacancy-enriched nanoclusters, and coarse Y2Ti2O7 and Ti(O,C,N) precipitates on the grain boundaries. In contrast, the as-cast condition consists of α-Fe with 50-100 μm irregularly-shaped Y2Ti2O7 pyrochlore precipitates with smaller embedded precipitates with the Y3Al5O12 (yttrium-aluminum garnet) crystal structure indicating that this traditional processing route is not a viable approach to achieve the desired microstructure. The nano-hardnesses were also substantially different, i.e., 4 and 8 GPa for the as-cast and as-extruded conditions, respectively. These variances can be explained by the microstructural differences and the effects of the high vacancy content introduced by mechanical alloying, and the strong binding energy of vacancies with O, Ti, and Y atoms that retard diffusion.

  6. Interstitial-phase precipitation in iron-base alloys: a comparative study

    SciTech Connect

    Pelton, A.R.

    1982-06-01

    Recent developments have elucidated the atomistic mechanisms of precipitation of interstitial elements in simple alloy systems. However, in the more technologically important iron base alloys, interstitial phase precipitation is generally not well understood. The present experimental study was therefore designed to test the applicability of these concepts to more complex ferrous alloys. Hence, a comparative study was made of interstitial phase precipitation in ferritic Fe-Si-C and in austenitic phosphorus-containing Fe-Cr-Ni steels. These systems were subjected to a variety of quench-age thermal treatments, and the microstructural development was subsequently characterized by transmission electron microscopy.

  7. FY-13 FCRD Milestone M3FT-13OR0202311 Weldability of ORNL Accident Tolerant Fuel Cladding Model Alloys For Thin Walled Tubes

    SciTech Connect

    Field, Kevin G; Gussev, Maxim N; Yamamoto, Yukinori

    2013-07-01

    Ferritic FeCrAl-based alloys show increased oxidation resistance for accident tolerant applications as fuel cladding. This study focuses on investigating the weldability of three model FeCrAl alloys with varying alloy compositions using laser-welding techniques. A detailed study of the mechanical properties of bead-on-plate welds was used to determine the quality of welds as a function of alloy composition. Laser welding resulted in defect free welds devoid of cracking or inclusions. Initial results indicate a reduction in the yield strength of weldments compared to the base material due to distinct changes in the microstructure within the fusion zone. Although a loss of yield strength was observed, there was no significant difference in the magnitude of the tensile property changes with varying Cr or Al content. Also, there was no evidence of embrittlement; the material in the fusion zones demonstrated ductile behavior with high local ductility.

  8. Oxidation Resistant Ti-Al-Fe Diffusion Barrier for FeCrAlY Coatings on Titanium Aluminides

    NASA Technical Reports Server (NTRS)

    Brady, Michael P. (Inventor); Smialke, James L. (Inventor); Brindley, William J. (Inventor)

    1996-01-01

    A diffusion barrier to help protect titanium aluminide alloys, including the coated alloys of the TiAl gamma + Ti3Al (alpha2) class, from oxidative attack and interstitial embrittlement at temperatures up to at least 1000 C is disclosed. The coating may comprise FeCrAlX alloys. The diffusion barrier comprises titanium, aluminum, and iron in the following approximate atomic percent: Ti-(50-55)Al-(9-20)Fe. This alloy is also suitable as an oxidative or structural coating for such substrates.

  9. Gas bubbles evolution peculiarities in ferritic-martensitic and austenitic steels and alloys under helium-ion irradiation

    NASA Astrophysics Data System (ADS)

    Chernov, I. I.; Kalashnikov, A. N.; Kalin, B. A.; Binyukova, S. Yu

    2003-12-01

    Transmission electron microscopy has been used to investigate the gas bubble evolution in model alloys of the Fe-C system, ferritic-martensitic steels of 13Cr type, nickel and austenitic steels under 40-keV helium-ion irradiation up to a fluence of 5 × 10 20 m -2 at the temperature of 920 K. It was shown that helium-ion irradiation at high temperature resulted in formation of bubbles with a greater size and a smaller density in Fe and ferritic-martensitic steels than those in nickel and austenitic steels. Large gaseous bubbles in ferritic component are uniformly distributed in grains body in Fe-C alloys as well as in ferritic-martensitic steels. The bubbles with a higher density and a smaller size than those in ferritic component are formed in martensitic grains of steels and Fe-C alloys with a high carbon content ( NC>0.01 wt%), which leads to a small level of swelling of martensite in comparison with that of ferrite. In addition, the bubbles in martensitic grains have a tendency to ordered distribution.

  10. Charpy impact test results of four low activation ferritic alloys irradiated at 370{degrees}C to 15 DPA

    SciTech Connect

    Schubert, L.E.; Hamilton, M.L.; Gelles, D.S.

    1996-10-01

    Miniature CVN specimens of four low activation ferritic alloys have been impact tested following irradiation at 370{degrees}C to 15 dpa. Comparison of the results with those of control specimens indicates that degradation in the impact behavior occurs in each of these four alloys. The 9Cr-2W alloy referred to as GA3X and the similar alloy F82H with 7.8Cr-2W appear most promising for further consideration as candidate structural materials in fusion energy system applications. These two alloys exhibit a small DBTT shift to higher temperatures but show increased absorbed energy on the upper shelf.

  11. System and method of forming nanostructured ferritic alloy

    DOEpatents

    Dial, Laura Cerully; DiDomizio, Richard; Alinger, Matthew Joseph; Huang, Shenyan

    2016-07-26

    A system for mechanical milling and a method of mechanical milling are disclosed. The system includes a container, a feedstock, and milling media. The container encloses a processing volume. The feedstock and the milling media are disposed in the processing volume of the container. The feedstock includes metal or alloy powder and a ceramic compound. The feedstock is mechanically milled in the processing volume using metallic milling media that includes a surface portion that has a carbon content less than about 0.4 weight percent.

  12. Investigation of Magnetic Signatures and Microstructures for Heat-Treated Ferritic/Martensitic HT-9 Alloy

    SciTech Connect

    Henager, Charles H.; McCloy, John S.; Ramuhalli, Pradeep; Edwards, Danny J.; Hu, Shenyang Y.; Li, Yulan

    2013-05-01

    There is increased interest in improved methods for in-situ nondestructive interrogation of materials for nuclear reactors in order to ensure reactor safety and quantify material degradation (particularly embrittlement) prior to failure. Therefore, a prototypical ferritic/martensitic alloy, HT-9, of interest to the nuclear materials community was investigated to assess microstructure effects on micromagnetics measurements – Barkhausen noise emission, magnetic hysteresis measurements, and first-order reversal curve analysis – for samples with three different heat-treatments. Microstructural and physical measurements consisted of high-precision density, resonant ultrasound elastic constant determination, Vickers microhardness, grain size, and texture. These were varied in the HT-9 alloy samples and related to various magnetic signatures. In parallel, a meso-scale microstructure model was created for alpha iron and effects of polycrystallinity and demagnetization factor were explored. It was observed that Barkhausen noise emission decreased with increasing hardness and decreasing grain size (lath spacing) while coercivity increased. The results are discussed in terms of the use of magnetic signatures for nondestructive interrogation of radiation damage and other microstructural changes in ferritic/martensitic alloys.

  13. A Simple Kinetic Model of Zircaloy Zr(Fe,Cr){sub 2} Precipitate Amorphization During Neutron Irradiation

    SciTech Connect

    Taylor, D.F.; Peters, H.R.; Yang, W.J.S.

    1999-07-01

    At neutron flux levels typical for Zircaloy fuel cladding in commercial power reactors, there is insufficient thermal energy below about 600 K to maintain long-range order in hexagonal close packed (hcp) Zr(Fe,Cr){sub 2} precipitates, and these Laves-phase intermetallics gradually become amorphous. The transformation is homogeneous with no change in composition at low temperatures, but above 500 K an amorphous zone containing only 10 at% Fe grows inward from the periphery as Fe moves outward to the adjacent alloy matrix. The shrinking central cores of Zr(Fe,Cr){sub 2} precipitates in Zircaloy-4 remain crystalline, while in Zircaloy-2 these precipitates quickly undergo partial transformation and the low-Fe amorphous front advances into a random mixture of amorphous and crystalline regions, each with the original composition. Above 600 K, the Zr(Fe,Cr){sub 2} precipitates tend to retain both their hcp structure and original chemical composition. These observations suggest that a dynamic competition between kinetic excitation to an amorphous state and thermal recrystallization makes some fraction of the Fe atoms available for flux-assisted diffusion to the alloy matrix by displacing them from hcp lattice positions into metastable, probably interstitial, sites. With one set of kinetic constants, a simple analytic representation of these processes accurately predicts precipitate amorphization as a function of neutron flux, temperature, and time for either Zircaloy-2 or -4. By implication, over the composition range of interest, hcp Zr(Fe,Cr){sub 2} is most stable thermodynamically with about 33 at% Fe, typical of Zircaloy-2, but amorphous Zr(Fe,Cr){sub 2} has the smallest activation energy for recrystallization with the slightly higher Fe content typical of Zircaloy-4.

  14. Irradiation creep of various ferritic alloys irradiated at {approximately}400{degrees}C in the PFR and FFTF reactors

    SciTech Connect

    Toloczko, M.B.; Garner, F.A.; Eiholzer, C.R.

    1997-04-01

    Three ferritic alloys were irradiated in two fast reactors to doses of 50 dpa or more at temperatures near 400{degrees}C. One martensitic alloy, HT9, was irradiated in both the FFTF and PFR reactors. PFR is the Prototype Fast Reactor in Dourneay, Scotland, and FFTF is the Fast Flux Test Facility in Richland, WA. D57 is a developmental alloy that was irradiated in PFR only, and MA957 is a Y{sub 2}O{sub 3} dispersion-hardened ferritic alloy that was irradiated only in FFTF. These alloys exhibited little or no void swelling at {approximately}400{degrees}C. Depending on the alloy starting condition, these steels develop a variety of non-creep strains early in the irradiation that are associated with phase changes. Each of these alloys creeps at a rate that is significantly lower than that of austenitic steels irradiated in the same experiments. The creep compliance for ferritic alloys in general appears to be {approximately}0.5 x 10{sup {minus}6} MPa{sup {minus}1} dpa{sup {minus}1}, independent of both composition and starting state. The addition of Y{sub 2}O{sub 3} as a dispersoid does not appear to change the creep behavior.

  15. Alloying Element Nitride Development in Ferritic Fe-Based Materials Upon Nitriding: A Review

    NASA Astrophysics Data System (ADS)

    Steiner, T.; Mittemeijer, E. J.

    2016-06-01

    With the aim of achieving a better understanding of the nitriding process of iron-based components (steels), as applied in engineering practice, the theoretical background and experimental observations currently available on the crystallographic, morphological, and compositional properties of the nitride precipitates in nitrided model binary and ternary, ferritic Fe-based alloys are summarily presented. Thermodynamic and kinetic considerations are employed in order to highlight their importance for the nitriding reaction and the resulting properties of the nitrided zone, thereby providing a more fundamental understanding of the nitriding process.

  16. Corrosion of ferritic-martensitic steels and nickel-based alloys in supercritical water

    NASA Astrophysics Data System (ADS)

    Ren, Xiaowei

    The corrosion behavior of ferritic/martensitic (F/M) steels and Ni-based alloys in supercritical water (SCW) has been studied due to their potential applications in future nuclear reactor systems, fossil fuel power plants and waste treatment processes. 9˜12% chromium ferritic/martensitic steels exhibit good radiation resistance and stress corrosion cracking resistance. Ni-based alloys with an austenitic face-centered cubic (FCC) structure are designed to retain good mechanical strength and corrosion/oxidation resistance at elevated temperatures. Corrosion tests were carried out at three temperatures, 360°C, 500°C and 600°C, with two dissolved oxygen contents, 25 ppb and 2 ppm for up to 3000 hours. Alloys modified by grain refinement and reactive element addition were also investigated to determine their ability to improve the corrosion resistance in SCW. A duplex oxide structure was observed in the F/M steels after exposure to 25 ppb oxygen SCW, including an outer oxide layer with columnar magnetite grains and an inner oxide layer constituted of a mixture of spinel and ferrite phases in an equiaxed grain structure. An additional outermost hematite layer formed in the SCW-exposed samples when the oxygen content was increased to 2 ppm. Weight gain in the F/M steels increased with exposure temperatures and times, and followed parabolic growth kinetics in most of the samples. In Ni-based alloys after exposure to SCW, general corrosion and pitting corrosion were observed, and intergranular corrosion was found when exposed at 600°C due to formation of a local healing layer. The general oxide structure on the Ni-based alloys was characterized as NiO/Spinel/(CrxFe 1-x)2O3/(Fe,Ni). No change in oxidation mechanism was observed in crossing the critical point despite the large change in water properties. Corrosion resistance of the F/M steels was significantly improved by plasma-based yttrium surface treatment because of restrained outward diffusion of iron by the

  17. Duplex precipitates and their effects on the room-temperature fracture behaviour of a NiAl-strengthened ferritic alloy

    SciTech Connect

    Sun, Zhiqian; Song, Gian; Ilavsky, Jan; Liaw, Peter K.

    2015-03-23

    Duplex precipitates are presented in a NiAl-strengthened ferritic alloy. They were characterized by the ultra-small angle X-ray scattering and transmission electron microscope. Fine cooling precipitates with the size of several to tens of nanometres harden the matrix considerably at room temperature. Cracks are likely to initiate from precipitates, and coalesce and propagate quickly through the matrix due to the excessive hardening effect of cooling precipitates, which lead to the premature fracture of NiAl-strengthened ferritic alloys.

  18. Microstructure and Kinetics of Nitride Precipitation in a Quaternary Iron-Based Model Fe-2.82 at. pct Cr-0.13 at. pct Mo-0.18 at. pct V Alloy

    NASA Astrophysics Data System (ADS)

    Kang, C. W.; Meka, Sai Ramudu; Schacherl, R. E.; Mittemeijer, E. J.

    2015-01-01

    Internal nitride development in iron-based quaternary Fe-Cr-Mo-V alloy, as a model alloy for 31CrMoV9 steel, was investigated by performing controlled gaseous nitriding experiments. The nitride-precipitation process starts with the development of nanosized platelets of, coherent, cubic NaCl-type nitride, along {100} lattice planes of the ferrite matrix, in association with matrix-lattice dilation. The development of nitride platelets having a NaCl-type crystal structure, satisfying the Baker-Nutting orientation relationship with the ferrite matrix, and the nitrogen content of the nitrided zone suggest the development of a quaternary "mixed" (Cr x ,V y , Mo1- x-y)N nitride, similar to the development of "mixed" ternary nitrides as reported for nitrided Fe-Cr-Al and Fe-Cr-Ti alloys. In a later stage, the nitride platelets undergo discontinuous coarsening resulting in the development of a lamellar microstructure consisting of nitride and ferrite lamellae. Kinetic analysis demonstrated that the thermally activated nature of growth of the diffusion zone is controlled with about equal weights, by the diffusion of nitrogen in the substrate matrix and the matrix lattice solubility of nitrogen.

  19. Temperature-dependent elastic anisotropy and mesoscale deformation in a nanostructured ferritic alloy

    DOE PAGESBeta

    Stoica, G. M.; Stoica, A. D.; Miller, M. K.; Ma, D.

    2014-10-10

    Nanostructured ferritic alloys (NFA) are a new class of ultrafine-grained oxide dispersion-strengthened steels, promising for service in extreme environments of high temperature and high irradiation in the next-generation of nuclear reactors. This is owing to the remarkable stability of their complex microstructures containing a high density of Y-Ti-O nanoclusters within grains and along the grain boundaries. While nanoclusters have been recognized to be the primary contributor to the exceptional resistance to irradiation and high-temperature creep, very little is known about the mechanical roles of the polycrystalline grains that constitute the bulk ferritic matrix. Here we report the mesoscale characterization ofmore » anisotropic responses of the ultrafine NFA grains to tensile stresses at various temperatures using the state-of-the-art in situ neutron diffraction. We show the first experimental determination of temperature-dependent single-crystal elastic constants for the NFA, and reveal a strong temperature-dependent elastic anisotropy due to a sharp decrease in the shear stiffness constant [c'=(c_11-c_12)/2] when a critical temperature ( T_c ) is approached, indicative of elastic softening and instability of the ferritic matrix. We also show, from anisotropy-induced intergranular strain/stress accumulations, that a common dislocation slip mechanism operates at the onset of yielding for low temperatures, while there is a deformation crossover from low-temperature lattice hardening to high temperature lattice softening in response to extensive plastic deformation.« less

  20. Temperature-dependent elastic anisotropy and mesoscale deformation in a nanostructured ferritic alloy

    SciTech Connect

    Stoica, G. M.; Stoica, A. D.; Miller, M. K.; Ma, D.

    2014-10-10

    Nanostructured ferritic alloys (NFA) are a new class of ultrafine-grained oxide dispersion-strengthened steels, promising for service in extreme environments of high temperature and high irradiation in the next-generation of nuclear reactors. This is owing to the remarkable stability of their complex microstructures containing a high density of Y-Ti-O nanoclusters within grains and along the grain boundaries. While nanoclusters have been recognized to be the primary contributor to the exceptional resistance to irradiation and high-temperature creep, very little is known about the mechanical roles of the polycrystalline grains that constitute the bulk ferritic matrix. Here we report the mesoscale characterization of anisotropic responses of the ultrafine NFA grains to tensile stresses at various temperatures using the state-of-the-art in situ neutron diffraction. We show the first experimental determination of temperature-dependent single-crystal elastic constants for the NFA, and reveal a strong temperature-dependent elastic anisotropy due to a sharp decrease in the shear stiffness constant [c'=(c_11-c_12)/2] when a critical temperature ( T_c ) is approached, indicative of elastic softening and instability of the ferritic matrix. We also show, from anisotropy-induced intergranular strain/stress accumulations, that a common dislocation slip mechanism operates at the onset of yielding for low temperatures, while there is a deformation crossover from low-temperature lattice hardening to high temperature lattice softening in response to extensive plastic deformation.

  1. Phase Field Modeling of Cyclic Austenite-Ferrite Transformations in Fe-C-Mn Alloys

    NASA Astrophysics Data System (ADS)

    Chen, Hao; Zhu, Benqiang; Militzer, Matthias

    2016-08-01

    Three different approaches for considering the effect of Mn on the austenite-ferrite interface migration in an Fe-0.1C-0.5Mn alloy have been coupled with a phase field model (PFM). In the first approach (PFM-I), only long-range C diffusion is considered while Mn is assumed to be immobile during the phase transformations. Both long-range C and Mn diffusions are considered in the second approach (PFM-II). In the third approach (PFM-III), long-range C diffusion is considered in combination with the Gibbs energy dissipation due to Mn diffusion inside the interface instead of solving for long-range diffusion of Mn. The three PFM approaches are first benchmarked with isothermal austenite-to-ferrite transformation at 1058.15 K (785 °C) before considering cyclic phase transformations. It is found that PFM-II can predict the stagnant stage and growth retardation experimentally observed during cycling transformations, whereas PFM-III can only replicate the stagnant stage but not the growth retardation and PFM-I predicts neither the stagnant stage nor the growth retardation. The results of this study suggest a significant role of Mn redistribution near the interface on reducing transformation rates, which should, therefore, be considered in future simulations of austenite-ferrite transformations in steels, particularly at temperatures in the intercritical range and above.

  2. Experimental Plan and Irradiation Target Design for FeCrAl Embrittlement Screening Tests Conducted Using the High Flux Isotope Reactor

    SciTech Connect

    Field, Kevin G.; Howard, Richard H.; Yamamoto, Yukinori

    2015-06-26

    The objective of the FeCrAl embrittlement screening tests being conducted through the use of Oak Ridge National Laboratories (ORNL) High Flux Isotope Reactor is to provide data on the radiation-induced changes in the mechanical properties including radiation-induced hardening and embrittlement through systematic testing and analysis. Data developed on the mechanical properties will be supported by extensive microstructural evaluations to assist in the development of structure-property relationships and provide a sound, fundamental understanding of the performance of FeCrAl alloys in intense neutron radiation fields. Data and analysis developed as part of this effort will be used to assist in the determination of FeCrAl alloys as a viable material for commercial light water reactor (LWR) applications with a primary focus as an accident tolerant cladding.

  3. The effect of fusion-relevant helium levels on the mechanical properties of isotopically tailored ferritic alloys

    SciTech Connect

    Hankin, G.L.; Hamilton, M.L.; Gelles, D.S.

    1997-04-01

    The yield and maximum strengths of an irradiated series of isotopically tailored ferritic alloys were evaluated using the shear punch test. The composition of three of the alloys was Fe-12Cr-1.5Ni. Different balances of nickel isotopes were used in each alloy in order to produce different helium levels. A fourth alloy, which contained no nickel, was also irradiated. The addition of nickel at any isotopic balance to the Fe-12Cr base alloy significantly increased the shear yield and maximum strengths of the alloys, and as expected, the strength of the alloys decreased with increasing irradiation temperature. Helium itself, up to 75 appm over 7 dpa appears to have little effect on the mechanical properties of the alloys.

  4. Development of improved ATF engineering alloy - Mechanical testing of Phase 2 alloy

    SciTech Connect

    Anderoglu, Osman; Lovato, Manuel L.; Maloy, Stuart Andrew

    2015-06-15

    In this report we present the results on the tensile testing of phase 2 FeCrAl alloys (Mo and Nb added for high temperature strength) developed at Oak Ridge National Laboratory. We also compare FeCrAl with MA956 which is an ODS FeCrAl.

  5. Solute redistribution and phase stability at FeCr/TiO2–x interfaces under ion irradiation

    SciTech Connect

    Xu, Y.; Aguiar, J. A.; Yadav, S. K.; Anderoglu, O.; Baldwin, J. K.; Wang, Y. Q.; Valdez, James A.; Misra, A.; Luo, H. M.; Uberuaga, B. P.; Li, N.

    2015-02-26

    Cr diffusion in trilayer thin films of 100 nm Fe–18Cr/125 nm TiO2–x/100 nm Fe–18Cr deposited on MgO substrates at 500 °C was studied by either annealing at 500 °C or Ni3+ ion irradiation at 500 °C. Microchemistry and microstructure evolution at the metal/oxide interfaces were investigated using (high-resolution) transmission electron microscopy, energy-dispersive X-ray spectroscopy and electron energy loss spectroscopy. Diffusion of Cr into the O-deficient TiO2 layer, with negligible segregation to the FeCr/TiO2–x interface itself, was observed under both annealing and irradiation. Cr diffusion into TiO2–x was enhanced in ion-irradiated samples as compared to annealed. Irradiation-induced voids and amorphization of TiO2–x was also observed. The experimental results are rationalized using first-principles calculations that suggest an energetic preference for substituting Ti with Cr in sub-stoichiometric TiO2. Furthermore, the implications of these results on the irradiation stability of oxide-dispersed ferritic alloys are discussed.

  6. TEM examination of microstructural evolution during processing of 14CrYWTi nanostructured ferritic alloys

    NASA Astrophysics Data System (ADS)

    Kishimoto, H.; Alinger, M. J.; Odette, G. R.; Yamamoto, T.

    2004-08-01

    A transmission electron microscopy (TEM) study was carried out on the co-evolution of the coarser-scale microstructural features in mechanically alloyed (MA) powders and hot isostatic press (HIP) consolidated Fe-14Cr-3W-0 and 0.4Ti-0.25Y 2O 3 nanostructured ferritic alloys (NFAs). The pancake shaped nanoscale grains in the as-MA powders are textured and elongated parallel to the particle surface. Powder annealing results in re-crystallization at 850 °C and grain growth at 1150 °C. The grains also recrystallize and may grow in the alloys HIPed at 850 °C, but appear to retain a polygonized sub-grain structure. The grains are larger and more distinct in the alloys HIPed at 1000 and 1150 °C. However, annealing resulted in bi-modal grain size distribution. Finer grains retained a significant dislocation density and populations of small precipitates with crystal structures distinct form the matrix. The grains and precipitates were much larger in alloys without Ti.

  7. Mechanisms of Neutron Irradiation Hardening in Impurity-Doped Ferritic Alloys

    NASA Astrophysics Data System (ADS)

    Nishiyama, Y.; Liu, X. Y.; Kameda, J.

    2008-05-01

    Mechanisms of neutron irradiation hardening in phosphorus (P)-doped, sulfur (S)-doped, and copper (Cu)-doped ferritic alloys have been studied by applying a rate theory to the temperature dependence of the yield strength. Hardening behavior induced by neutron irradiation at various temperatures (473 to 711 K) is characterized in terms of the variations in athermal stress and activation energy for plasticity controlled by precipitation or solid solution, and kink-pair formation with the content and type of impurities. In P-doped alloys, neutron irradiation below 563 K brings about a remarkable increase in the athermal stress and activation energy, due to the dispersion of fine (˜1.7-nm) P-rich precipitates that is more extensive than that for the Cu-rich precipitates reported in irradiated steel. During neutron irradiation above 668 K, precipitation hardening occurs to some extent in Cu-doped and S-doped alloys, compared to small or negligible hardening in the P-doped alloys. In alloys with a low to moderate content of various dissolved impurities subjected to high-temperature irradiation, the formation of kink pairs becomes considerably difficult. Differing dynamic interactions of dissolved and precipitated impurities, i.e., P and Cu, with the nucleation and growth of dislocations are discussed, giving rise to irradiation hardening.

  8. Investigation on the Behavior of Austenite and Ferrite Phases at Stagnation Region in the Turning of Duplex Stainless Steel Alloys

    NASA Astrophysics Data System (ADS)

    Nomani, J.; Pramanik, A.; Hilditch, T.; Littlefair, G.

    2016-06-01

    This paper investigates the deformation mechanisms and plastic behavior of austenite and ferrite phases in duplex stainless steel alloys 2205 and 2507 under chip formation from a machine turning operation. SEM images and EBSD phase mapping of frozen chip root samples detected a build-up of ferrite bands in the stagnation region, and between 65 and 85 pct, more ferrite was identified in the stagnation region compared to austenite. SEM images detected micro-cracks developing in the ferrite phase, indicating ferritic build-up in the stagnation region as a potential triggering mechanism to the formation of built-up edge, as transgranular micro-cracks found in the stagnation region are similar to micro-cracks initiating built-up edge formation. Higher plasticity of austenite due to softening under high strain is seen responsible for the ferrite build-up. Flow lines indicate that austenite is plastically deforming at a greater rate into the chip, while ferrite shows to partition most of the strain during deformation. The loss of annealing twins and activation of multiple slip planes triggered at high strain may explain the highly plastic behavior shown by austenite.

  9. Mechanical behavior of aluminum-bearing ferritic alloys for accident-tolerant fuel cladding applications

    NASA Astrophysics Data System (ADS)

    Guria, Ankan

    Nuclear power currently provides about 13% of electrical power worldwide. Nuclear reactors generating this power traditionally use Zirconium (Zr) based alloys as the fuel cladding material. Exothermic reaction of Zr with steam under accident conditions may lead to production of hydrogen with the possibility of catastrophic consequences. Following the Fukushima-Daiichi incident, the exploration of accident-tolerant fuel cladding materials accelerated. Aluminum-rich (around 5 wt. %) ferritic steels such as Fecralloy, APMT(TM) and APM(TM) are considered as potential materials for accident-tolerant fuel cladding applications. These materials create an aluminum-based oxide scale protecting the alloy at elevated temperatures. Tensile deformation behavior of the above alloys was studied at different temperatures (25-500 °C) at a strain rate of 10-3 s-1 and correlated with microstructural characteristics. Higher strength and decent ductility of APMT(TM) led to further investigation of the alloy at various combination of strain rates and temperatures followed by fractography and detailed microscopic analyses. Serrations appeared in the stress-strain curves of APMT(TM) and Fecralloy steel tested in a limited temperature range (250-400 °C). The appearance of serrations is explained on the basis of dynamic strain aging (DSA) effect due to solute-dislocation interactions. The research in this study is being performed using the funds received from the US DOE Office of Nuclear Energy's Nuclear Energy University Programs (NEUP).

  10. Controlling diffusion for a self-healing radiation tolerant nanostructured ferritic alloy

    DOE PAGESBeta

    Miller, Michael K.; Parish, Chad M.; Bei, Hongbin

    2014-12-18

    Diffusion plays a major role in the stability of microstructures to extreme conditions of high temperature and high doses of irradiation. In nanostructured ferritic alloys, first principle calculations indicate that the binding energy of vacancies is reduced by the presence of oxygen, titanium and yttrium atoms. Therefore, the number of free vacancies available for diffusion can be greatly reduced. The mechanical properties of these alloys, compared to traditional wrought alloys of similar composition and grain structure, is distinctly different, and the ultrafine grained alloy is distinguished by a high number density of Ti–Y–O-enriched nanoclusters and solute clusters, which drives themore » mechanical response. When a displacement cascade interacts with a nanocluster, the solute atoms are locally dispersed into the matrix by ballistic collisions, but immediately a new nanocluster reforms due to the local supersaturation of solutes and vacancies until the excess vacancies are consumed. Furthermore, the result of these processes is a structural material for advanced energy systems with a microstructure that is self-healing and tolerant to high doses of radiation and high temperatures.« less

  11. Controlling diffusion for a self-healing radiation tolerant nanostructured ferritic alloy

    SciTech Connect

    Miller, Michael K.; Parish, Chad M.; Bei, Hongbin

    2014-12-18

    Diffusion plays a major role in the stability of microstructures to extreme conditions of high temperature and high doses of irradiation. In nanostructured ferritic alloys, first principle calculations indicate that the binding energy of vacancies is reduced by the presence of oxygen, titanium and yttrium atoms. Therefore, the number of free vacancies available for diffusion can be greatly reduced. The mechanical properties of these alloys, compared to traditional wrought alloys of similar composition and grain structure, is distinctly different, and the ultrafine grained alloy is distinguished by a high number density of Ti–Y–O-enriched nanoclusters and solute clusters, which drives the mechanical response. When a displacement cascade interacts with a nanocluster, the solute atoms are locally dispersed into the matrix by ballistic collisions, but immediately a new nanocluster reforms due to the local supersaturation of solutes and vacancies until the excess vacancies are consumed. Furthermore, the result of these processes is a structural material for advanced energy systems with a microstructure that is self-healing and tolerant to high doses of radiation and high temperatures.

  12. The consequences of helium production on microstructural development in isotopically tailored ferritic alloys

    SciTech Connect

    Gelles, D.S.

    1996-10-01

    A series of alloys have been made adding various isotopes of nickel in order to vary the production of helium during irradiation by a two step nuclear reaction in a mixed spectrum reactor. The alloys use a base composition of Fe-12Cr with an addition of 1.5% nickel, either in the form of {sup 60}Ni which produces no helium, {sup 59}Ni which produces helium at a rate of about 10 appm He/dpa, or natural nickel ({sup Nat}Ni) which provides an intermediate level of helium due to delayed development of {sup 59}Ni. Specimens were irradiated in the HFIR at Oak Ridge, TN to {approx}7 dpa at 300 and 400{degrees}C. Microstructural examinations indicated that nickel additions promote precipitation in all alloys, but the effect appears to be much stronger at 400{degrees}C than at 300{degrees}C. There is sufficient dose by 7 dpa (and with 2 appm He) to initiate void swelling in ferritic/martensitic alloys. Little difference was found between response from {sup 59}Ni and {sup Nat}Ni. Also, helium bubble development for high helium generation conditions appeared to be very different at 300 and 400{degrees}C. At 300{degrees}C, it appeared that high densities of bubbles formed whereas at 400{degrees}C, bubbles could not be identified, possibly because of the complexity of the microstructure, but more likely because helium accumulated at precipitate interfaces.

  13. Controlling diffusion for a self-healing radiation tolerant nanostructured ferritic alloy

    NASA Astrophysics Data System (ADS)

    Miller, M. K.; Parish, C. M.; Bei, H.

    2015-07-01

    Diffusion plays a major role in the stability of microstructures to extreme conditions of high temperature and high doses of irradiation. In nanostructured ferritic alloys, first principle calculations indicate that the binding energy of vacancies is reduced by the presence of oxygen, titanium and yttrium atoms. Therefore, the number of free vacancies available for diffusion can be greatly reduced. The mechanical properties of these alloys, compared to traditional wrought alloys of similar composition and grain structure, is distinctly different, and the ultrafine grained alloy is distinguished by a high number density of Ti-Y-O-enriched nanoclusters and solute clusters, which drives the mechanical response. When a displacement cascade interacts with a nanocluster, the solute atoms are locally dispersed into the matrix by ballistic collisions, but immediately a new nanocluster reforms due to the local supersaturation of solutes and vacancies until the excess vacancies are consumed. The result of these processes is a structural material for advanced energy systems with a microstructure that is self-healing and tolerant to high doses of radiation and high temperatures.

  14. Magnetic phase transitions in epitaxial Fe/Cr superlattices

    SciTech Connect

    Fullerton, E.E.

    1995-07-01

    Fe/Cr superlattices exhibit a variety of intriguing magnetic properties not observed in bulk materials. Examples include oscillatory interlayer coupling and giant magnetoresistance. Growth of epitaxial superlattices allows the interlayer coupling and magnetic anisotropy to be tailored to probe rather subtle magnetic ordering transitions of thin-film antiferromagnets. The author discusses two such transitions, the surface spin-flop transition in Fe/Cr(211) superlattices and the Neel transition of thin Cr layers in proximity with Fe in Fe/Cr(001) superlattices. The surface spin-flop transition is a first-order, field-induced phase transition in antiferromagnets with uniaxial magnetic anisotropy and the field applied along the easy direction. In Fe/Cr(100) superlattices, the antiferromagnetic ordering of the Cr spacers results in anomalies in a variety of physical properties. The transition temperature is strongly Cr thickness dependent. A `transition-temperature shift exponent` is extracted from the data in the thick Cr regime (< 160 {angstrom}) and discussed in terms of a combination of finite-size and spin-frustration effects.

  15. Radiation effects on interface reactions of U/Fe, U/(Fe+Cr), and U/(Fe+Cr+Ni)

    DOE PAGESBeta

    Shao, Lin; Chen, Di; Wei, Chaochen; Martin, Michael S.; Wang, Xuemei; Park, Youngjoo; Dein, Ed; Coffey, Kevin R.; Sohn, Yongho; Sencer, Bulent H.; et al

    2014-10-01

    We study the effects of radiation damage on interdiffusion and intermetallic phase formation at the interfaces of U/Fe, U/(Fe + Cr), and U/(Fe + Cr + Ni) diffusion couples. Magnetron sputtering is used to deposit thin films of Fe, Fe + Cr, or Fe + Cr + Ni on U substrates to form the diffusion couples. One set of samples are thermally annealed under high vacuum at 450 C or 550 C for one hour. A second set of samples are annealed identically but with concurrent 3.5 MeV Fe++ ion irradiation. The Fe++ ion penetration depth is sufficient to reachmore » the original interfaces. Rutherford backscattering spectrometry analysis with high fidelity spectral simulations is used to obtain interdiffusion profiles, which are used to examine differences in U diffusion and intermetallic phase formation at the buried interfaces. For all three diffusion systems, Fe++ ion irradiations enhance U diffusion. Furthermore, the irradiations accelerate the formation of intermetallic phases. In U/Fe couples, for example, the unirradiated samples show typical interdiffusion governed by Fick’s laws, while the irradiated ones show step-like profiles influenced by Gibbs phase rules.« less

  16. Radiation effects on interface reactions of U/Fe, U/(Fe+Cr), and U/(Fe+Cr+Ni)

    SciTech Connect

    Shao, Lin; Chen, Di; Wei, Chaochen; Martin, Michael S.; Wang, Xuemei; Park, Youngjoo; Dein, Ed; Coffey, Kevin R.; Sohn, Yongho; Sencer, Bulent H.; Rory Kennedy, J.

    2014-10-01

    We study the effects of radiation damage on interdiffusion and intermetallic phase formation at the interfaces of U/Fe, U/(Fe + Cr), and U/(Fe + Cr + Ni) diffusion couples. Magnetron sputtering is used to deposit thin films of Fe, Fe + Cr, or Fe + Cr + Ni on U substrates to form the diffusion couples. One set of samples are thermally annealed under high vacuum at 450 C or 550 C for one hour. A second set of samples are annealed identically but with concurrent 3.5 MeV Fe++ ion irradiation. The Fe++ ion penetration depth is sufficient to reach the original interfaces. Rutherford backscattering spectrometry analysis with high fidelity spectral simulations is used to obtain interdiffusion profiles, which are used to examine differences in U diffusion and intermetallic phase formation at the buried interfaces. For all three diffusion systems, Fe++ ion irradiations enhance U diffusion. Furthermore, the irradiations accelerate the formation of intermetallic phases. In U/Fe couples, for example, the unirradiated samples show typical interdiffusion governed by Fick’s laws, while the irradiated ones show step-like profiles influenced by Gibbs phase rules.

  17. Large Scale DD Simulation Results for Crystal Plasticity Parameters in Fe-Cr And Fe-Ni Systems

    SciTech Connect

    Zbib, Hussein M.; Li, Dongsheng; Sun, Xin; Khaleel, Mohammad A.

    2012-04-30

    The development of viable nuclear energy source depends on ensuring structural materials integrity. Structural materials in nuclear reactors will operate in harsh radiation conditions coupled with high level hydrogen and helium production, as well as formation of high density of point defects and defect clusters, and thus will experience severe degradation of mechanical properties. Therefore, the main objective of this work is to develop a capability that predicts aging behavior and in-service lifetime of nuclear reactor components and, thus provide an instrumental tool for tailoring materials design and development for application in future nuclear reactor technologies. Towards this end goal, the long term effort is to develop a physically based multiscale modeling hierarchy, validated and verified, to address outstanding questions regarding the effects of irradiation on materials microstructure and mechanical properties during extended service in the fission and fusion environments. The focus of the current investigation is on modern steels for use in nuclear reactors including high strength ferritic-martensitic steels (Fe-Cr-Ni alloys). The effort is to develop a predicative capability for the influence of irradiation on mechanical behavior. Irradiation hardening is related to structural information crossing different length scales, such as composition, dislocation, and crystal orientation distribution. To predict effective hardening, the influence factors along different length scales should be considered. Therefore, a hierarchical upscaling methodology is implemented in this work in which relevant information is passed between models at three scales, namely, from molecular dynamics to dislocation dynamics to dislocation-based crystal plasticity. The molecular dynamics (MD) was used to predict the dislocation mobility in body centered cubic (bcc) Fe and its Ni and Cr alloys. The results are then passed on to dislocation dynamics to predict the critical resolved

  18. The role of processing route on the microstructure of 14YWT nanostructured ferritic alloy

    DOE PAGESBeta

    Mazumder, B.; Parish, C. M.; Bei, H.; Miller, M. K.

    2015-06-03

    Nanostructured ferritic alloys (NFAs) have outstanding high temperature creep properties and extreme tolerance to radiation damage. To achieve these properties, NFAs are fabricated by mechanical alloying of metallic and yttria powders. Atom probe tomography has demonstrated that milling times of at least 40 h are required to produce a uniform distribution of solutes in the flakes. After milling and hot extrusion, the microstructure consists of -Fe, high number densities of Ti-Y-O-vacancy-enriched nanoclusters, and coarse Y2Ti2O7 and Ti(O,C,N) precipitates on the grain boundaries. In contrast, the as-cast condition consists of -Fe with 50-100 m irregularly-shaped Y2Ti2O7 pyrochlore precipitates with smaller embeddedmore » precipitates with the Al5Y3O12 (yttrium-aluminum garnet) crystal structure indicating that this traditional processing route is not a viable approach to achieve the desired microstructure. The nano-hardnesses were also substantially different, i.e., 4 and 8 GPa for the as-cast and as-extruded conditions, respectively. These differences can be explained by the differences in the microstructure and the effects of the high vacancy content introduced by mechanical alloying, and the strong binding energy of vacancies with O, Ti, and Y atoms retarding diffusion.« less

  19. The role of processing route on the microstructure of 14YWT nanostructured ferritic alloy

    SciTech Connect

    Mazumder, B.; Parish, C. M.; Bei, H.; Miller, M. K.

    2015-06-03

    Nanostructured ferritic alloys (NFAs) have outstanding high temperature creep properties and extreme tolerance to radiation damage. To achieve these properties, NFAs are fabricated by mechanical alloying of metallic and yttria powders. Atom probe tomography has demonstrated that milling times of at least 40 h are required to produce a uniform distribution of solutes in the flakes. After milling and hot extrusion, the microstructure consists of -Fe, high number densities of Ti-Y-O-vacancy-enriched nanoclusters, and coarse Y2Ti2O7 and Ti(O,C,N) precipitates on the grain boundaries. In contrast, the as-cast condition consists of -Fe with 50-100 m irregularly-shaped Y2Ti2O7 pyrochlore precipitates with smaller embedded precipitates with the Al5Y3O12 (yttrium-aluminum garnet) crystal structure indicating that this traditional processing route is not a viable approach to achieve the desired microstructure. The nano-hardnesses were also substantially different, i.e., 4 and 8 GPa for the as-cast and as-extruded conditions, respectively. These differences can be explained by the differences in the microstructure and the effects of the high vacancy content introduced by mechanical alloying, and the strong binding energy of vacancies with O, Ti, and Y atoms retarding diffusion.

  20. Interaction of carbon-vacancy complex with minor alloying elements of ferritic steels

    NASA Astrophysics Data System (ADS)

    Bakaev, A.; Terentyev, D.; He, X.; Zhurkin, E. E.; Van Neck, D.

    2014-08-01

    Interstitial carbon, dissolved in bcc matrix of ferritic steels, plays an important role in the evolution of radiation-induced microstructure since it exhibits strong interaction with vacancies. Frequent formation and break-up of carbon-vacancy pairs, occurring in the course of irradiation, affect both kinetics of the accumulation of point defect clusters and carbon spatial distribution. The interaction of typical alloying elements (Mn, Ni, Cu, Si, Cr and P) in ferritic steels used as structural materials in nuclear reactors with a carbon-vacancy complex is analyzed using ab initio techniques. It is found that all the considered solutes form stable triple clusters resulting in the increase of the total binding energy by 0.2-0.3 eV. As a result of the formation of energetically favourable solute-carbon-vacancy triplets, the dissociation energy for vacancy/carbon emission is also increased by ∼0.2-0.3 eV, suggesting that the solutes enhance thermal stability of carbon-vacancy complex. Association of carbon-vacancy pairs with multiple solute clusters is found to be favorable for Ni, Cu and P. The energetic stability of solute(s)-carbon-vacancy complexes was rationalized on the basis of pairwise interaction data and by analyzing the variation of local magnetic moments on atoms constituting the clusters.

  1. Creep behavior of pack cementation aluminide coatings on Grade 91 ferritic martensitic alloy

    SciTech Connect

    Bates, Brian; Zhang, Ying; Dryepondt, Sebastien N; Pint, Bruce A

    2014-01-01

    The creep behavior of various pack cementation aluminide coatings on Grade 91 ferritic-martensitic steel was investigated at 650 C in laboratory air. The coatings were fabricated in two temperature regimes, i.e., 650 or 700 C (low temperature) and 1050 C(high temperature), and consisted of a range of Al levels and thicknesses. For comparison, uncoated specimens heat-treated at 1050 C to simulate the high temperature coating cycle also were included in the creep test. All coated specimens showed a reduction in creep resistance, with 16 51% decrease in rupture life compared to the as-received bare substrate alloy. However, the specimens heat-treated at 1050 C exhibited the lowest creep resistance among all tested samples, with a surprisingly short rupture time of < 25 h, much shorter than the specimen coated at 1050 C. Factors responsible for the reduction in creep resistance of both coated and heat-treated specimens were discussed.

  2. Fracture behavior of 9Cr nanostructured ferritic alloy with improved fracture toughness

    NASA Astrophysics Data System (ADS)

    Byun, Thak Sang; Yoon, Ji Hyun; Wee, Sung Hun; Hoelzer, David T.; Maloy, Stuart A.

    2014-06-01

    Nanostructured ferritic alloys (NFAs) have been considered as primary candidate materials for both fission and fusion reactors because of their excellent creep and irradiation resistances. It has been shown that high temperature fracture toughness could be significantly improved by appropriate thermo-mechanical treatments (TMTs). This article focuses on the static fracture behaviors of newly developed 9Cr NFAs with improved toughness. Optimal TMTs resulted in high fracture toughness at room temperature (>250 MPa √m) and in retaining higher than 100 MPa √m over a wide temperature range of 22-700 °C. Significant differences were found in fracture surfaces and fracture resistance (J-R) curves after different TMTs. Unique fracture surface features such as shallow nanoscale facets decorated with shear lips and flake-like grains were observed in high toughness specimens.

  3. Process development for 9Cr nanostructured ferritic alloy (NFA) with high fracture toughness

    NASA Astrophysics Data System (ADS)

    Byun, Thak Sang; Yoon, Ji Hyun; Hoelzer, David T.; Lee, Yong Bok; Kang, Suk Hoon; Maloy, Stuart A.

    2014-06-01

    This article is to summarize the process development and key characterization results for the newly-developed Fe-9Cr based nanostructured ferritic alloys (NFAs) with high fracture toughness. One of the major drawbacks from pursuing ultra-high strength in the past development of NFAs is poor fracture toughness at high temperatures although a high fracture toughness is essential to prevent cracking during manufacturing and to mitigate or delay irradiation-induced embrittlement in irradiation environments. A study on fracture mechanism using the NFA 14YWT found that the low-energy grain boundary decohesion in fracture process at a high temperature (>200 °C) resulted in low fracture toughness. Lately, efforts have been devoted to explore an integrated process to enhance grain bonding. Two base materials were produced through mechanical milling and hot extrusion and designated as 9YWTV-PM1 and 9YWTV-PM2. Isothermal annealing (IA) and controlled rolling (CR) treatments in two phase region were used to enhance diffusion across the interfaces and boundaries. The PM2 alloy after CR treatments showed high fracture toughness (KJQ) at represented temperatures: 240-280 MPa √m at room temperature and 160-220 MPa √m at 500 °C, which indicates that the goal of 100 MPa √m over possible nuclear application temperature range has been well achieved. Furthermore, it is also confirmed by comparison that the CR treatments on 9YWTV-PM2 result in high fracture toughness similar to or higher than those of the conventional ferritic-martensitic steels such as HT9 and NF616.

  4. Phase Separation kinetics in an Fe-Cr-Al alloy

    SciTech Connect

    Capdevila, C.; Miller, Michael K; Chao, J.

    2012-01-01

    The {alpha}-{alpha}{prime} phase separation kinetics in a commercial Fe-20 wt.% Cr-6 wt.% Al oxide dispersion-strengthened PM 2000{trademark} steel have been characterized with the complementary techniques atom probe tomography and thermoelectric power measurements during isothermal aging at 673, 708, and 748 K for times up to 3600 h. A progressive decrease in the Al content of the Cr-rich {alpha}{prime} phase was observed at 708 and 748 K with increasing time, but no partitioning was observed at 673 K. The variation in the volume fraction of the {alpha}{prime} phase well inside the coarsening regime, along with the Avrami exponent 1.2 and activation energy 264 kJ mol{sup -1}, obtained after fitting the experimental results to an Austin-Rickett type equation, indicates that phase separation in PM 2000{trademark} is a transient coarsening process with overlapping nucleation, growth, and coarsening stages.

  5. Exchange bias in Fe/Cr double superlattices.

    SciTech Connect

    Jiang, J. S.; Felcher, G. P.; Inomata, A.; Goyette, R.; Nelson, C.; Bader, S. D.

    1999-11-30

    Utilizing the oscillatory interlayer exchange coupling in Fe/Cr superlattices, we have constructed ''double superlattice'' structures where a ferromagnetic (F) and an antiferromagnetic (AF) Fe/Cr superlattice are coupled through a Cr spacer. The minor hysteresis loops in the magnetization are shifted from zero field, i.e., the F superlattice is exchange biased by the AF one. The double superlattices are sputter-deposited with (211) epitaxy and possess uniaxial in-plane magnetic anisotropy. The magnitude of the bias field is satisfactorily described by the classic formula for collinear spin structures. The coherent structure and insensitivity to atomic-scale roughness makes it possible to determine the spin distribution by polarized neutron reflectivity, which confirms that the spin structure is collinear. The magnetic reversal behavior of the double superlattices suggests that a realistic model of exchange bias needs to address the process of nucleating local reverse domains.

  6. Innovative Powder Processing of Oxide Dispersion Strengthened ODS Ferritic Stainless Steels

    SciTech Connect

    Rieken, Joel; Anderson, Iver; Kramer, Matthew

    2011-04-01

    An innovative gas atomization reaction synthesis technique was employed as a viable method to dramatically lower the processing cost for precursor oxide dispersion forming ferritic stainless steel powders (i.e., Fe-Cr-(Hf,Ti)-Y). During this rapid solidification process the atomized powders were enveloped by a nano-metric Cr-enriched metastable oxide film. Elevated temperature heat treatment was used to dissociate this metastable oxide phase through oxygen exchange reactions with Y-(Hf,Ti) enriched intermetallic compound precipitates. These solid state reactions resulted in the formation of highly stable nano-metric mixed oxide dispersoids (i.e., Y-Ti-O or Y-Hf-O) throughout the alloy microstructure. Subsequent high temperature (1200 C) heat treatments were used to elucidate the thermal stability of each nano-metric oxide dispersoid phase. Transmission electron microscopy coupled with X-ray diffraction was used to evaluate phase evolution within the alloy microstructure.

  7. Effects of Partial Phase Transformation on Characteristics of 9Cr Nanostructured Ferritic Alloy

    SciTech Connect

    Ji Hyun, Yoon; Byun, Thak Sang; Hoelzer, David T

    2014-01-01

    The core structures of future nuclear systems require tolerance to extreme irradiation, and some critical components, for example, the fuel cladding in Sodium-cooled Fast Reactors (SFRs), have to maintain mechanical integrity to very high doses of 200 -400 dpa at high temperatures up to 700 degrees C. The high Cr nanostructured ferritic alloys (NFAs) are under intense research worldwide as a candidate core material. Although the NFAs have some admirable characteristics for high-temperature applications, their crack sensitivity is very high at high temperatures. The fracture toughness of high strength NFAs is unacceptably low above 300 degrees C. The objective of this study is to develop processes and microstructures with improved high temperature fracture toughness and ductility. To optimize the afterextrusion heat treatment condition, both the computational simulation technique on phase equilibrium and the basic microstructural and mechanical characterization have been carried out. 9 Cr-NFA was produced by the mechanical alloying of pre-alloyed Fe-9Cr base metallic powder and yttria particles, and subsequent extrusion. The post-extrusion heat-treatments of various conditions were applied to the asextruded NFA. The tensile and fracture toughness tests were conducted for as-extruded and heat-treated samples at up to 700 degrees C. Fracture toughness of the NFA has increased by more than 40% at every testing temperature after heat-treatment in the inter-critical temperature range. The increment of fracture toughness of the NFA after post-extrusion heat-treatment is attributed to the increased strength at below 500 degrees C, and an increased ductility at 700 degrees C.

  8. Microstructure Evolution in Nano-reinforced Ferritic Steel Processed By Mechanical Alloying and Spark Plasma Sintering

    NASA Astrophysics Data System (ADS)

    Boulnat, Xavier; Perez, Michel; Fabregue, Damien; Douillard, Thierry; Mathon, Marie-Hélène; de Carlan, Yann

    2013-11-01

    Oxide-dispersion strengthened ferritic steel was produced by high-energy attrition, leading to a complex nanostructure with deformed ferritic grains. After mechanical alloying, the powder was then consolidated by spark plasma sintering (SPS) using various thermo-mechanical treatments. Hot isostatic pressing (HIP) was also performed on the same powder for comparison. Above 1123 K (850 °C), SPS consolidation-induced heterogeneous microstructure composed of ultra-fine-grained regions surrounded by larger grains. Spatial distribution of the stored energy was measured in the bimodal microstructure using the Kernel average misorientation. In contrary to large recrystallized grains, ultra-fine grains are still substructured with low-angle grain boundaries. The precipitation kinetics of the nano-oxides during consolidation was determined by small-angle neutron scattering. Precipitation mainly occurred during the heating stage, leading to a high density of nanoclusters that are of prime importance for the mechanical properties. Other coarser titanium-enriched oxides were also detected. The multiscale characterization allowed us to understand and model the evolution of the complex microstructure. An analytical evaluation of the contributing mechanisms explains the appearance of the complex grain structure and its thermal stability during further heat treatments. Inhomogeneous distribution of plastic deformation in the powder is the major cause of heterogeneous recrystallization and further grain growth during hot consolidation. Then, the thermal stability of coherent nano-oxides is responsible for effective grain boundary pinning in recovered regions where the driving pressure for recrystallization is lowered. This scenario is confirmed in both SPSed and HIPed materials.

  9. Influence of FeCrAl Content on Microstructure and Bonding Strength of Plasma-Sprayed FeCrAl/Al2O3 Coatings

    NASA Astrophysics Data System (ADS)

    Zhou, Liang; Luo, Fa; Zhou, Wancheng; Zhu, Dongmei

    2016-02-01

    Low-power plasma-sprayed FeCrAl/Al2O3 composite coatings with 1.5 mm thickness have been fabricated for radar absorption applications. The effects of FeCrAl content on the coating properties were studied. The FeCrAl presents in the form of a few thin lamellae and numerous particles, demonstrating relatively even distribution in all the coatings. Results show that the micro-hardness and porosity decrease with the increase in FeCrAl content. With FeCrAl content increasing from 28 to 47 wt.%, the bonding strength of the coatings with 1.5 mm thickness increases from 10.5 to 27 MPa, and the failure modes are composed of cohesive and adhesive failure, which are ascribed to the coating microstructure and the residual stress, respectively.

  10. Structure and magnetic properties of a Ni3(Al, Fe, Cr) single crystal subjected to high-temperature deformation

    NASA Astrophysics Data System (ADS)

    Kazantseva, N. V.; Rigmant, M. B.; Stepanova, N. N.; Davydov, D. I.; Shishkin, D. A.; Terent'ev, P. B.; Vinogradova, N. I.

    2016-05-01

    The structure and magnetic properties of the Ni3(Al, Fe, Cr) single crystal subjected to high-temperature tensile deformation to failure at 850-900°C have been studied. No recrystallized grains and metastable phases were found. The rupture zone of the alloy subjected to deformation (at 900°C) to the highest degree demonstrates the fragmentation accompanied by rotation of atomic layers and changes of the chemical composition in the nickel and aluminum sublattices. Magnetic studies of the alloy have shown the existence of two Curie temperatures for samples cut from the rupture zone. Samples cut away from the rupture zone exhibit no additional magnetic transitions; twines and planar stacking faults in the alloy structure. The alloy deformed to the lower degree of deformation (at 850°C) also demonstrates twins; no ferromagnetic state was found to form.

  11. Some observations of the influence of δ-ferrite content on the hardness, galling resistance, and fracture toughness of selected commercially available iron-based hardfacing alloys

    NASA Astrophysics Data System (ADS)

    Cockeram, B. V.

    2002-11-01

    Iron-based weld hardfacing deposits are used to provide a wear-resistant surface for a structural base material. Iron-based hardfacing alloys that are resistant to corrosion in oxygenated aqueous environments contain high levels of chromium and carbon, which results in a dendritic microstructure with a high volume fraction of interdendrite carbides which provide the needed wear resistance. The ferrite content of the dendrites depends on the nickel content and base composition of the iron-based hardfacing alloy. The amount of ferrite in the dendrites is shown to have a significant influence on the hardness and galling wear resistance, as determined using ASTM G98 methods. Fracture-toughness ( K IC) testing in accordance with ASTM E399 methods was used to quantify the damage tolerance of various iron-based hardfacing alloys. Fractographic and microstructure examinations were used to determine the influence of microstructure on the wear resistance and fracture toughness of the iron-based hardfacing alloys. A crack-bridging toughening model was shown to describe the influence of ferrite content on the fracture toughness. A higher ferrite content in the dendrites of an iron-based hardfacing alloy reduces the tendency for plastic stretching and necking of the dendrites, which results in improved wear resistance, high hardness, and lower fracture-toughness values. A NOREM 02 hardfacing alloy has the most-optimum ferrite content, which results in the most-desired balance of galling resistance and high K IC values.

  12. Optimization studies on a Fe/Cr redox flow battery

    NASA Astrophysics Data System (ADS)

    Lopez-Atalaya, M.; Codina, G.; Perez, J. R.; Vazquez, J. L.; Aldaz, A.

    The performance of a Fe/Cr redox flow battery which operates in bipolar mode is described. The optimization studies on electrolyte composition, temperature and membrane type are presented. These studies have achieved a coulombic efficiency of 97% and an energy efficiency of 73% for an electrolyte composition of 2.3 M HCl + 1.25 M FeCl 2 + 1.25 M CrCl 3, working at 44 °C with a current density of 40 mA/cm 2 and using the Nafion 117 membrane. A maximum discharge power density of 73 mW/cm 2 has been obtained.

  13. Negative-Electrode Catalysts for Fe/Cr Redox Cells

    NASA Technical Reports Server (NTRS)

    Gahn, R. F.; Hagedorn, N.

    1987-01-01

    Electrodes perform more consistently and less expensive. Surfaces catalyzed by bismuth and bismuth/lead developed for application on chromium electrode in iron/chromium redox electrochemical energy storage system. NASA Fe/Cr storage system incorporates two soluble electrodes consisting of acidified solutions of iron chloride (FeC13 and FeC12) and chromium chloride (CrC13 and CrC12) oxidized and reduced in power-conversion unit to store and produce electricity. Electrolytes circulated with pumps and stored in external tanks.

  14. Protection of zirconium by alumina- and chromia-forming iron alloys under high-temperature steam exposure

    NASA Astrophysics Data System (ADS)

    Terrani, Kurt A.; Parish, Chad M.; Shin, Dongwon; Pint, Bruce A.

    2013-07-01

    The viability of advanced oxidation-resistant Fe-base alloys to protect zirconium from rapid oxidation in high-temperature steam environments has been examined. Specimens were produced such that outer layers of FeCrAl ferritic alloy and Type 310 austenitic stainless steel were incorporated on the surface of zirconium metal slugs. The specimens were exposed to high-temperature 0.34 MPa steam at 1200 and 1300 °C. The primary degradation mechanism for the protective layer was interdiffusion with the zirconium, as opposed to high-temperature oxidation in steam. The FeCrAl layer experienced less degradation and protected the zirconium at 1300 °C for 8 h. Constituents of the Fe-base alloys rapidly diffused into the zirconium and resulted in the formation of various intermetallic layers at the interface and precipitates inside the bulk zirconium. The nature of this interaction for FeCrAl and 310SS has been characterized by use of microscopic techniques as well as computational thermodynamics. Finally, a reactor physics discussion on the applicability of these protective layers in light-water-reactor nuclear fuel structures is offered.

  15. Evaluation of magnetic behaviour and in vitro biocompatibility of ferritic PM2000 alloy.

    PubMed

    Flores, M S; Ciapetti, G; González-Carrasco, J L; Montealegre, M A; Multigner, M; Pagani, S; Rivero, G

    2004-05-01

    PM2000 is a ferritic alloy obtained by powder metallurgy and is being investigated for potential applications as a biomaterial. This work aimed to assess the biological compatibility and to determine the influence of the processing route and further recrystallisation treatment on the magnetic behaviour. The magnetic behaviour has been analysed as a function of the hysteresis loop obtained by using an inductive method. The biocompatibility has been tested using human osteoblast-like cells seeded onto discs of PM2000. The ability of cells, on its surface, to attach, grow, and produce alkaline phosphatase (ALP) was determined. It is shown that PM2000 is a soft magnetic material irrespective of its material condition, its remanent magnetisation being very low (up to about 3% for the recrystallised swaged material). Fields close to 200 Oe are required to saturate the material. The saturation magnetisation is about 135 emu g(-1). In vitro tests indicate that cells are able to attach and grow onto its surface, and produce ALP, a specific marker of cells with bone-forming activity. In this respect, PM2000 holds promise as a suitable substrate for bone integration. These properties could make PM2000 a useful candidate for the preparation of medical devices where biocompatible and soft magnetic materials are sought. Applications for dental magnetic attachments could be envisaged.

  16. Effect of friction stir welding and post-weld heat treatment on a nanostructured ferritic alloy

    DOE PAGESBeta

    Mazumder, Baishakhi; Yu, Xinghua; Edmondson, Philip D.; Parish, Chad M.; Miller, Michael K; Meyer, H. M.; Feng, Zhili

    2015-12-08

    Nanostructured ferritic alloys (NFAs) are new generation materials for use in high temperature energy systems, such as nuclear fission or fusion reactors. However, joining these materials is a concern, as their unique microstructure is destroyed by traditional liquid-state welding methods. The microstructural evolution of a friction stir welded 14YWT NFA was investigated by atom probe tomography, before and after a post-weld heat treatment (PWHT) at 1123K. The particle size, number density, elemental composition, and morphology of the titanium-yttrium-oxygenenriched nanoclusters (NCs) in the stir and thermally-affected zones were studied and compared with the base metal. No statistical difference in the sizemore » of the NCs was observed in any of these conditions. After the PWHT, increases in the number density and the oxygen enrichment in the NCs were observed. Therefore, these new results provide additional supporting evidence that friction stir welding appears to be a viable joining technique for NFAs, as the microstructural parameters of the NCs are not strongly affected, in contrast to traditional welding techniques.« less

  17. Effect of friction stir welding and post-weld heat treatment on a nanostructured ferritic alloy

    SciTech Connect

    Mazumder, Baishakhi; Yu, Xinghua; Edmondson, Philip D.; Parish, Chad M.; Miller, Michael K; Meyer, H. M.; Feng, Zhili

    2015-12-08

    Nanostructured ferritic alloys (NFAs) are new generation materials for use in high temperature energy systems, such as nuclear fission or fusion reactors. However, joining these materials is a concern, as their unique microstructure is destroyed by traditional liquid-state welding methods. The microstructural evolution of a friction stir welded 14YWT NFA was investigated by atom probe tomography, before and after a post-weld heat treatment (PWHT) at 1123K. The particle size, number density, elemental composition, and morphology of the titanium-yttrium-oxygenenriched nanoclusters (NCs) in the stir and thermally-affected zones were studied and compared with the base metal. No statistical difference in the size of the NCs was observed in any of these conditions. After the PWHT, increases in the number density and the oxygen enrichment in the NCs were observed. Therefore, these new results provide additional supporting evidence that friction stir welding appears to be a viable joining technique for NFAs, as the microstructural parameters of the NCs are not strongly affected, in contrast to traditional welding techniques.

  18. Tensile deformation and fracture properties of a 14YWT nanostructured ferritic alloy

    DOE PAGESBeta

    Alam, M. Ershadul; Pal, Soupitak; Fields, Kirk; Maloy, S. A.; Hoelzer, David T.; Odette, George R.

    2016-08-13

    Here, a new larger heat of a 14YWT nanostructured ferritic alloy (NFA), FCRD NFA-1, was synthesized by ball milling FeO and argon atomized Fe-14Cr-3W-0.4Ti-0.2Y (wt%) powders, followed by hot extrusion, annealing and cross rolling to produce an ≈10 mm-thick plate. NFA-1 contains a bimodal size distribution of pancake-shaped, mostly very fine scale, grains. The as-processed plate also contains a large population of microcracks running parallel to its broad surfaces. The small grains and large concentration of Y–Ti–O nano-oxides (NOs) result in high strength up to 800 °C. The uniform and total elongations range from ≈1–8%, and ≈10–24%, respectively. The strengthmore » decreases more rapidly above ≈400 °C and deformation transitions to largely viscoplastic creep by ≈600 °C. While the local fracture mechanism is generally ductile-dimple microvoid nucleation, growth and coalescence, perhaps the most notable feature of tensile deformation behavior of NFA-1 is the occurrence of periodic delamination, manifested as fissures on the fracture surfaces.« less

  19. Effect of friction stir welding and post-weld heat treatment on a nanostructured ferritic alloy

    NASA Astrophysics Data System (ADS)

    Mazumder, B.; Yu, X.; Edmondson, P. D.; Parish, C. M.; Miller, M. K.; Meyer, H. M.; Feng, Z.

    2016-02-01

    Nanostructured ferritic alloys (NFAs) are new generation materials for use in high temperature energy systems, such as nuclear fission or fusion reactors. However, joining these materials is a concern, as their unique microstructure is destroyed by traditional liquid-state welding methods. The microstructural evolution of a friction stir welded 14YWT NFA was investigated by atom probe tomography, before and after a post-weld heat treatment (PWHT) at 1123K. The particle size, number density, elemental composition, and morphology of the titanium-yttrium-oxygen-enriched nanoclusters (NCs) in the stir and thermally-affected zones were studied and compared with the base metal. No statistical difference in the size of the NCs was observed in any of these conditions. After the PWHT, increases in the number density and the oxygen enrichment in the NCs were observed. Therefore, these new results provide additional supporting evidence that friction stir welding appears to be a viable joining technique for NFAs, as the microstructural parameters of the NCs are not strongly affected, in contrast to traditional welding techniques.

  20. Response of nanostructured ferritic alloys to high-dose heavy ion irradiation

    SciTech Connect

    Parish, Chad M.; White, Ryan M.; LeBeau, James M.; Miller, Michael K.

    2014-02-01

    A latest-generation aberration-corrected scanning/transmission electron microscope (STEM) is used to study heavy-ion-irradiated nanostructured ferritic alloys (NFAs). Results are presented for STEM X-ray mapping of NFA 14YWT irradiated with 10 MeV Pt to 16 or 160 dpa at -100°C and 750°C, as well as pre-irradiation reference material. Irradiation at -100°C results in ballistic destruction of the beneficial microstructural features present in the pre-irradiated reference material, such as Ti-Y-O nanoclusters (NCs) and grain boundary (GB) segregation. Irradiation at 750°C retains these beneficial features, but indicates some coarsening of the NCs, diffusion of Al to the NCs, and a reduction of the Cr-W GB segregation (or solute excess) content. Ion irradiation combined with the latest-generation STEM hardware allows for rapid screening of fusion candidate materials and improved understanding of irradiation-induced microstructural changes in NFAs.

  1. Alternate alloying for environmental resistance; Proceedings of the Symposium, New Orleans, LA, Mar. 2-6, 1986

    SciTech Connect

    Smolik, G.R.; Banerji, S.K.

    1987-01-01

    Papers are presented on the development of oxidation- and sulfidation-resistant ferritic alloys; the microstructural stability of sulfidation-resistant FeCrAl stainless steels around 500 C; age hardening in Fe-Mn-Al-C austenitic alloys; the oxidation/corrosion behavior of low-Cr Fe-Cr-Ni alloys containing Zr or Nb; the high temperature oxidation/corrosion of iron-based superalloys; and the role of Mo in the Na/sub 2/SO/sub 4/ induced corrosion of superalloys at high temperature. Topics discussed include the effect of variations of Co content on the cyclic oxidation resistance of selected Ni-base superalloys; high temperature oxidation of Fe based alloys; the morphological development of high temperature oxide scales of Fe-Mn-Al base alloys; and the oxidation of an Fe-Mn-Al-C alloy at 1000 C. Consideration is given to the corrosion properties of Fe-Mn-Al alloys; passive films formed on nonmagnetic Cr-Mn-N stainless steels in chloride containing environments; the tubo 25 nickel base superalloy; and the compressive creep behavior of alloys based on B2 FeAl.

  2. Interlayer coupling in Fe/Cr/Gd multilayer structures

    SciTech Connect

    Drovosekov, A. B. Kreines, N. M.; Savitsky, A. O.; Kravtsov, E. A.; Blagodatkov, D. V.; Ryabukhina, M. V.; Milyaev, M. A.; Ustinov, V. V.; Pashaev, E. M.; Subbotin, I. A.; Prutskov, G. V.

    2015-06-15

    The effect of the chromium layer thickness on the magnetic state of an [Fe/Cr/Gd/Cr]{sub n} multilayer structure is studied. A series of Fe/Cr/Gd structures with Cr spacer thicknesses of 4–30 Å is studied by SQUID magnetometry and ferromagnetic resonance in the temperature range 4.2–300 K. The obtained experimental results are described in terms of an effective field model, which takes into account a biquadratic contribution to the interlayer coupling energy and a nonuniform magnetization distribution inside the gadolinium layer (which was detected earlier). Depending on the magnetic field and temperature, the following types of magnetic ordering are identified at various chromium layer thicknesses: ferromagnetic, antiferromagnetic, and canted ordering. A comparison of the experimental and calculated curves allowed us to determine the dependence of the bilinear (J{sub 1}) and biquadratic (J{sub 2}) exchange constants on chromium layer thickness t{sub Cr}. Weak oscillations at a period of about 18 Å are detected in the J{sub 1}(t{sub Cr}) dependence in the range 8–30 Å. The interlayer coupling oscillations in the system under study are assumed to be related to the RKKY exchange interaction mechanism via the conduction electrons of Cr.

  3. Further Charpy impact test results of low activation ferritic alloys, irradiated at 430{degrees}C to 67 dpa

    SciTech Connect

    Schubert, L.E.; Hamilton, M.L.; Gelles, D.S.

    1997-04-01

    Miniature CVN specimens of four ferritic alloys, GA3X, F82H, GA4X and HT9, have been impact tested following irradiation at 430{degrees}C to 67 dpa. Comparison of the results with those of the previously tested lower dose irradiation condition indicates that the GA3X and F82H alloys, two primary candidate low activation alloys, exhibit virtually identical behavior following irradiation at 430{degrees}C to {approximately}67 dpa and at 370{degrees}C to {approximately}15 dpa. Very little shift is observed in either DBTT or USE relative to the unirradiated condition. The shifts in DBTT and USE observed in both GA4X and HT9 were smaller after irradiation at 430{degrees}C to {approximately}67 dpa than after irradiation at 370{degrees}C to {approximately}15 dpa.

  4. A review of advantages of high-efficiency X-ray spectrum imaging for analysis of nanostructured ferritic alloys

    SciTech Connect

    Parish, Chad M.; Miller, Michael K.

    2014-12-09

    Nanostructured ferritic alloys (NFAs) exhibit complex microstructures consisting of 100-500 nm ferrite grains, grain boundary solute enrichment, and multiple populations of precipitates and nanoclusters (NCs). Understanding these materials' excellent creep and radiation-tolerance properties requires a combination of multiple atomic-scale experimental techniques. Recent advances in scanning transmission electron microscopy (STEM) hardware and data analysis methods have the potential to revolutionize nanometer to micrometer scale materials analysis. The application of these methods is applied to NFAs as a test case and is compared to both conventional STEM methods as well as complementary methods such as scanning electron microscopy and atom probe tomography. In this paper, we review past results and present new results illustrating the effectiveness of latest-generation STEM instrumentation and data analysis.

  5. A review of advantages of high-efficiency X-ray spectrum imaging for analysis of nanostructured ferritic alloys

    DOE PAGESBeta

    Parish, Chad M.; Miller, Michael K.

    2014-12-09

    Nanostructured ferritic alloys (NFAs) exhibit complex microstructures consisting of 100-500 nm ferrite grains, grain boundary solute enrichment, and multiple populations of precipitates and nanoclusters (NCs). Understanding these materials' excellent creep and radiation-tolerance properties requires a combination of multiple atomic-scale experimental techniques. Recent advances in scanning transmission electron microscopy (STEM) hardware and data analysis methods have the potential to revolutionize nanometer to micrometer scale materials analysis. The application of these methods is applied to NFAs as a test case and is compared to both conventional STEM methods as well as complementary methods such as scanning electron microscopy and atom probe tomography.more » In this paper, we review past results and present new results illustrating the effectiveness of latest-generation STEM instrumentation and data analysis.« less

  6. Effect of austenitizing conditions on the impact properties of an alloyed austempered ductile iron of initially ferritic matrix structure

    NASA Astrophysics Data System (ADS)

    Delia, M.; Alaalam, M.; Grech, M.

    1998-04-01

    The effect of austenitizing conditions on the microstructure and impact properties of an austempered ductile iron (ADI) containing 1.6% Cu and 1.6% Ni as the main alloying elements was investigated. Impact tests were carried out on samples of initially ferritic matrix structure and which had been first austenitized at 850,900, 950, and 1000°C for 15 to 360 min and austempered at 360°C for 180 min. Results showed that the austenitizing temperature, Tγ, and time, tγ, have a significant effect on the impact properties of the alloy. This has been attributed to the influence of these variables on the carbon kinetics. The impact energy is generally high after short tγ, and it falls with further soaking. In samples austenitized at 850 and 900°C, these trends correspond to the gradual disappearance of the pro-eutectoid ferrite and the attainment of fully developed ausferritic structures. In initially ferritic structures, the carbon diffusion distances involved during austenitization are large compared to those in pearlitic structures. This explains the relatively long soaking periods required to attain fully ausferritic structures, which in spite of the lower impact energy values, have a better combination of mechanical properties. Microstructures of samples austenitized at 950 and 1000°C contain no pro-eutectoid ferrite. The impact properties of the former structures are independent of tγ, while those solution treated at 1000°C are generally low and show wide variation over the range of soaking time investigated. For fully ausferritic structures, impact properties fall with an increase in Tγ. This is particularly evident at 1000°C. As the Tγ increases, the amount of carbon dissolved in the original austenite increases. This slows down the rate of austenite transformation and results in coarser structures with lower mechanical properties. Optimum impact properties are obtained following austenitizing between 900 and 950°C for 120 to 180 min.

  7. The Kinetics of Dislocation Loop Formation in Ferritic Alloys Through the Aggregation of Irradiation Induced Defects

    NASA Astrophysics Data System (ADS)

    Kohnert, Aaron Anthony

    The mechanical properties of materials are often degraded over time by exposure to irradiation environments, a phenomenon that has hindered the development of multiple nuclear reactor design concepts. Such property changes are the result of microstructural changes induced by the collision of high energy particles with the atoms in a material. The lattice defects generated in these recoil events migrate and interact to form extended damage structures. This study has used theoretical models based on the mean field chemical reaction rate theory to analyze the aggregation of isolated lattice defects into larger microstructural features that are responsible for long term property changes, focusing on the development of black dot damage in ferritic iron based alloys. The purpose of such endeavors is two-fold. Primarily, such models explain and quantify the processes through which these microstructures form. Additionally, models provide insight into the behavior and properties of the point defects and defect clusters which drive general microstructural evolution processes. The modeling effort presented in this work has focused on physical fidelity, drawing from a variety of sources of information to characterize the unobservable defect generation and agglomeration processes that give rise to the observable features reported in experimental data. As such, the models are based not solely on isolated point defect creation, as is the case with many older rate theory approaches, but instead on realistic estimates of the defect cluster population produced in high energy cascade damage events. Experimental assessments of the microstructural changes evident in transmission electron microscopy studies provide a means to measure the efficacy of the kinetic models. Using common assumptions of the mobility of defect clusters generated in cascade damage conditions, an unphysically high density of damage features develops at the temperatures of interest with a temperature dependence

  8. Atomistic modelling of the Fe-Cr-C system

    NASA Astrophysics Data System (ADS)

    Wallenius, Janne; Sandberg, Nils; Henriksson, Krister

    2011-08-01

    For the purpose of modelling the impact of carbon on radiation damage phenomena in steels, we have performed an extensive set of first principle calculations on the Fe-Cr-C system. The calculated solution and diffusion enthalpies of carbon in iron and in chromium agree well with experimental data, as do the relative formation energies of mono-carbides, cementite, Hägg and M 23C 6 carbides. Our data further indicate that interstitial carbon is attracted to a solute iron atom in bcc chromium, while the reaction between carbon and a solute chromium atom in bcc iron is repulsive. An empirical potential fitted to data for iron carbides is capable of reproducing melting behaviour of cementite, while the predicted interaction with point defects agrees less well with DFT data than a potential recently published by Hepburn and Ackland.

  9. Continuous and discontinuous precipitation in Fe-1 at.%Cr-1 at.%Mo alloy upon nitriding; crystal structure and composition of ternary nitrides

    NASA Astrophysics Data System (ADS)

    Steiner, Tobias; Ramudu Meka, Sai; Rheingans, Bastian; Bischoff, Ewald; Waldenmaier, Thomas; Yeli, Guma; Martin, Tomas L.; Bagot, Paul A. J.; Moody, Michael P.; Mittemeijer, Eric J.

    2016-05-01

    The internal nitriding response of a ternary Fe-1 at.%Cr-1 at.%Mo alloy, which serves as a model alloy for many CrMo-based steels, was investigated. The nitrides developing upon nitriding were characterised by X-ray diffraction, scanning electron microscopy, electron probe microanalysis, transmission electron microscopy and atom probe tomography. The developed nitrides were shown to be (metastable) ternary mixed nitrides, which exhibit complex morphological, compositional and structural transformations as a function of nitriding time. Analogous to nitrided binary Fe-Cr and Fe-Mo alloys, in ternary Fe-Cr-Mo alloys initially continuous precipitation of fine, coherent, cubic, NaCl-type nitride platelets, here with the composition (Cr½,Mo½)N¾, occurs, with the broad faces of the platelets parallel to the {1 0 0}α-Fe lattice planes. These nitrides undergo a discontinuous precipitation reaction upon prolonged nitriding leading to the development of lamellae of a novel, hexagonal CrMoN2 nitride along {1 1 0}α-Fe lattice planes, and of spherical cubic, NaCl-type (Cr,Mo)Nx nitride particles within the ferrite lamellae. The observed structural and compositional changes of the ternary nitrides have been attributed to the thermodynamic and kinetic constraints for the internal precipitation of (misfitting) nitrides in the ferrite matrix.

  10. On the Role of Alloy Composition and Sintering Parameters in the Bimodal Grain Size Distribution and Mechanical Properties of ODS Ferritic Steels

    NASA Astrophysics Data System (ADS)

    García-Junceda, Andrea; Campos, Mónica; García-Rodríguez, Nerea; Torralba, José Manuel

    2016-11-01

    A sintered 14Cr-5Al-3W oxide dispersion strengthened steel was produced by mechanical alloying and consolidated by field-assisted hot pressing. First, a nanostructured powder was developed thanks to the high-energy milling used for introducing 0.4Ti-0.25Y2O3-0.6ZrO2 into the prealloyed Fe-Cr-Al-W powder, and then the processed powders were consolidated under a low diffusive technique to better retain the microstructure inherited from milling. The effect of the addition of zirconia and of the pressure applied during sintering on the final bimodal grain microstructure and mechanical properties is assessed. Both parameters are responsible for the refinement of the microstructure by increasing the volume fraction of the ultrafine grains (0 to 400 nm), leading to an enhancement of the mechanical properties, such as the microhardness and tensile strength.

  11. Theoretical Investigation of Stabilizing Mechanism by Boron in Body-Centered Cubic Iron Through (Fe,Cr)23(C,B)6 Precipitates

    NASA Astrophysics Data System (ADS)

    Sahara, Ryoji; Matsunaga, Tetsuya; Hongo, Hiromichi; Tabuchi, Masaaki

    2016-05-01

    Small amounts of boron improve the mechanical properties in high-chromium ferritic heat-resistant steels. In this work, the stabilizing mechanism by boron in body-centered cubic iron (bcc Fe) through (Fe,Cr)23(C,B)6 precipitates was investigated by first-principles calculations. Formation energy analysis of (Fe,Cr)23(C,B)6 reveals that the compounds become more stable to elemental solids as the boron concentration increases. Furthermore, the interface energy of bcc Fe(110) || Fe23(C,B)6(111) also decreases with boron concentration in the compounds. The decreased interface energy caused by boron addition is explained by the balance between the change in the phase stability of the precipitates and the change in the misfit parameter for the bcc Fe matrix and the precipitates. These results show that boron stabilizes the microstructure of heat-resistant steels, which is important for understanding the origins of the creep strength in ferritic steels.

  12. Nano-sized precipitate stability and its controlling factors in a NiAl-strengthened ferritic alloy

    DOE PAGESBeta

    Sun, Zhiqian; Song, Gian; Ilavsky, Jan; Ghosh, Gautam; Liaw, Peter K.

    2015-11-05

    Coherent B2-ordered NiAl-type precipitates have been used to reinforce solid-solution bodycentered- cubic iron for high-temperature application in fossil-energy power plants. In this study, the stability of nano-sized precipitates in a NiAl-strengthened ferritic alloy was investigated at 700 - 950°C using ultra-small angle X-ray scattering and electron microscopies. Here we show that the coarsening kinetics of NiAl-type precipitates is in excellent agreement with the ripening model in multicomponent alloys. We further demonstrate that the interfacial energy between the matrix and NiAl-type precipitates is strongly dependent to differences in the matrix/precipitate compositions. The results profile the ripening process in multicomponent alloys bymore » illustrating controlling factors (i.e., interfacial energy, diffusivities, and element partitioning). As a result, the study provides guidelines to design and develop high-temperature alloys with stable microstructures for long-term service.« less

  13. Nano-sized precipitate stability and its controlling factors in a NiAl-strengthened ferritic alloy

    SciTech Connect

    Sun, Zhiqian; Song, Gian; Ilavsky, Jan; Ghosh, Gautam; Liaw, Peter K.

    2015-11-05

    Coherent B2-ordered NiAl-type precipitates have been used to reinforce solid-solution bodycentered- cubic iron for high-temperature application in fossil-energy power plants. In this study, the stability of nano-sized precipitates in a NiAl-strengthened ferritic alloy was investigated at 700 - 950°C using ultra-small angle X-ray scattering and electron microscopies. Here we show that the coarsening kinetics of NiAl-type precipitates is in excellent agreement with the ripening model in multicomponent alloys. We further demonstrate that the interfacial energy between the matrix and NiAl-type precipitates is strongly dependent to differences in the matrix/precipitate compositions. The results profile the ripening process in multicomponent alloys by illustrating controlling factors (i.e., interfacial energy, diffusivities, and element partitioning). As a result, the study provides guidelines to design and develop high-temperature alloys with stable microstructures for long-term service.

  14. Nano-sized precipitate stability and its controlling factors in a NiAl-strengthened ferritic alloy

    PubMed Central

    Sun, Zhiqian; Song, Gian; Ilavsky, Jan; Ghosh, Gautam; Liaw, Peter K.

    2015-01-01

    Coherent B2-ordered NiAl-type precipitates have been used to reinforce solid-solution body-centered-cubic iron for high-temperature application in fossil-energy power plants. In this study, we investigate the stability of nano-sized precipitates in a NiAl-strengthened ferritic alloy at 700–950 °C using ultra-small angle X-ray scattering and electron microscopies. Here we show that the coarsening kinetics of NiAl-type precipitates is in excellent agreement with the ripening model in multicomponent alloys. We further demonstrate that the interfacial energy between the matrix and NiAl-type precipitates is strongly dependent on differences in the matrix/precipitate compositions. Our results profile the ripening process in multicomponent alloys by illustrating controlling factors of interfacial energy, diffusivities, and element partitioning. The study provides guidelines to design and develop high-temperature alloys with stable microstructures for long-term service. PMID:26537060

  15. The comparison of different approaches to the modeling of the structural properties σ-phase of Fe-Cr system

    NASA Astrophysics Data System (ADS)

    Udovsky, A. L.; Kupavtsev, M. V.

    2016-04-01

    The three- sub-lattice model (3SLM) for description of atom's distribution of two components with different coordination numbers (12, 14 and 15), into σ-phase structure depended on composition and temperature is depictured in this paper. Energetic parameters of 3SLM were calculated by fitting procedure fixed to results obtained by ab-initio calculations conducted for paramagnetic states of differently ordered complexes stayed at the sigma- phase's crystal structure for Fe-Cr system at 0 K. Respective algorithm and computer program have allowed to calculate an atom distribution of components upon the sub-lattices of σ-phase at 300 - 1100 K. The temperature dependences of filling atoms on the model three sub-lattices for alloys compositions 40, 50 and 60 at. % Fe was calculated. There is satisfactory agreement between calculated results and the experimental data obtained by neutron and structural research methods. The equilibrium between BCC solutions and σ- phase of Fe-Cr system was calculated. The satisfactory consent of results of calculation with experimental data for education temperature σ- phases from BCC- solution and some divergences with experiments is received at 800 K.

  16. Vibrational entropy of spinodal decomposition in FeCr

    SciTech Connect

    Swan-Wood, T.L.; Delaire, O.; Fultz, B.

    2005-07-01

    Inelastic neutron-scattering spectra were measured on stoichiometric Fe{sub 0.50}Cr{sub 0.50} prepared as a body-centered-cubic (bcc) solid solution, and after increasing amounts of chemical unmixing on the bcc lattice induced by annealing the solid solution at 773 K. These spectra were reduced by a conventional procedure to a neutron-weighted vibrational density of states. Moessbauer spectrometry was used to characterize the extent of decomposition after annealing. A neutron-weight correction was performed, using results from the Moessbauer spectra and recent data on inelastic nuclear resonant scattering from {sup 57}Fe-Cr. The vibrational entropy of decomposition was found to be -0.17{+-}0.01k{sub B}/atom, nearly equal to the change in configurational entropy after spinodal decomposition. Effects of vibrational entropy on the thermodynamics of unmixing are analyzed, showing a large effect on the free energy with the formation of Cr-rich zones, and a large effect on the critical temperature for spinodal decomposition for equiatomic Fe{sub 0.50}Cr{sub 0.50}.

  17. Alloying design of oxide dispersion strengthened ferritic steel for long life FBRs core materials

    NASA Astrophysics Data System (ADS)

    Ukai, S.; Harada, M.; Okada, H.; Inoue, M.; Nomura, S.; Shikakura, S.; Asabe, K.; Nishida, T.; Fujiwara, M.

    1993-09-01

    Oxide dispersion strengthened (ODS) ferritic steels with excellent swelling resistance and superior high temperature strength are prospective cladding materials for advanced fast breeder reactors. The addition of Ti in 13Cr-3W ODS ferritic steels improved the high temperature strength remarkably by the formation of uniformly distributed ultra-fine oxide particles. ODS ferritic steels have a bamboo-like grain structure and a strong deformation texture. The decrease of creep rupture strength in the bi-axial direction compared to the uni-axial direction is attributed mainly to this unique bamboo grain structure. Nearly equivalent creep rupture strength for both bi-axial and uni-axial direction was successfully attained by introducing the α to γ transformation in ODS martensitic steel.

  18. Use of double and triple-ion irradiation to study the influence of high levels of helium and hydrogen on void swelling of 8-12% Cr ferritic-martensitic steels

    NASA Astrophysics Data System (ADS)

    Kupriiyanova, Y. E.; Bryk, V. V.; Borodin, O. V.; Kalchenko, A. S.; Voyevodin, V. N.; Tolstolutskaya, G. D.; Garner, F. A.

    2016-01-01

    In accelerator-driven spallation (ADS) devices, some of the structural materials will be exposed to intense fluxes of very high energy protons and neutrons, producing not only displacement damage, but very high levels of helium and hydrogen. Unlike fission flux-spectra where most helium and hydrogen are generated by transmutation in nickel and only secondarily in iron or chromium, gas production in ADS flux-spectra are rather insensitive to alloy composition, such that Fe-Cr base ferritic alloys also generate very large gas levels. While ferritic alloys are known to swell less than austenitic alloys in fission spectra, there is a concern that high gas levels in fusion and especially ADS facilities may strongly accelerate void swelling in ferritic alloys. In this study of void swelling in response to helium and hydrogen generation, irradiation was conducted on three ferritic-martensitic steels using the Electrostatic Accelerator with External Injector (ESUVI) facility that can easily produce any combination of helium to dpa and/or hydrogen to dpa ratios. Irradiation was conducted under single, dual and triple beam modes using 1.8 MeV Cr+3, 40 keV He+, and 20 keV H+. In the first part of this study we investigated the response of dual-phase EP-450 to variations in He/dpa and H/dpa ratio, focusing first on dual ion studies and then triple ion studies, showing that there is a diminishing influence on swelling with increasing total gas content. In the second part we investigated the relative response of three alloys spanning a range of starting microstructure and composition. In addition to observing various synergisms between He and H, the most important conclusion was that the tempered martensite phase, known to lag behind the ferrite phase in swelling in the absence of gases, loses much of its resistance to void nucleation when irradiated at large gas/dpa levels.

  19. Electronic structure, magnetic properties, and stability of the binary and ternary carbides (Fe,Cr)3C and (Fe,Cr)7C3

    NASA Astrophysics Data System (ADS)

    Konyaeva, M. A.; Medvedeva, N. I.

    2009-10-01

    The structural, electronic, and magnetic properties of the binary and ternary carbides (Fe,Cr)3C and (Fe,Cr)7C3 have been investigated within the ab initio density functional theory. The crystal structure of the binary carbides has been optimized and the preferred positions for replacement of chromium or iron impurities in the corresponding carbides have been determined. The changes in the electronic structure and magnetic properties have been investigated, the formation energies of the ternary carbides as functions of the impurity concentrations have been calculated, and conclusions have been drawn regarding the influence of the impurity on the stability of the carbides under investigation.

  20. Twin nucleation and migration in FeCr single crystals

    SciTech Connect

    Patriarca, L.; Abuzaid, Wael; Sehitoglu, Huseyin; Maier, Hans J.; Chumlyakov, Y.

    2013-01-15

    Tension and compression experiments were conducted on body-centered cubic Fe -47.8 at pct. Cr single crystals. The critical resolved shear stress (CRSS) magnitudes for slip nucleation, twin nucleation and twin migration were established. We show that the nucleation of slip occurs at a CRSS of about 88 MPa, while twinning nucleates at a CRSS of about 191 MPa with an associated load drop. Following twin nucleation, twin migration proceeds at a CRSS that is lower than the initiation stress ( Almost-Equal-To 114-153 MPa). The experimental results of the nucleation stresses indicate that the Schmid law holds to a first approximation for the slip and twin nucleation cases, but to a lesser extent for twin migration particularly when considerable slip strains preceded twinning. The CRSSs were determined experimentally using digital image correlation (DIC) in conjunction with electron back scattering diffraction (EBSD). The DIC measurements enabled pinpointing the precise stress on the stress-strain curves where twins or slip were activated. The crystal orientations were obtained using EBSD and used to determine the activated twin and slip systems through trace analysis. - Highlights: Black-Right-Pointing-Pointer Digital image correlation allows to capture slip/twin initiation for bcc FeCr. Black-Right-Pointing-Pointer Crystal orientations from EBSD allow slip/twin system indexing. Black-Right-Pointing-Pointer Nucleation of slip always precedes twinning. Black-Right-Pointing-Pointer Twin growth is sustained with a lower stress than required for nucleation. Black-Right-Pointing-Pointer Twin-slip interactions provide high hardening at the onset of plasticity.

  1. The influence of fabrication procedure on the void swelling of an oxide dispersion strengthened ferritic alloy in a HVEM

    NASA Astrophysics Data System (ADS)

    Snykers, M.; Biermans, F.; Cornelis, J.

    The influence of changes in the fabrication procedure of ferritic alloys with compositions Fe-13Cr-Ti-Mo-TiO 2 on the swelling behaviour are investigated. The fabrication procedures are: casting, powder metallurgy 3- milling in air and powder metallurgy 3- milling in argon. No difference is found for the results obtained for the materials fabricated by casting and by powder metallurgy 3- milling in air. Slightly different results are obtained for the material fabricated by powder metallurgy 3- milling in argon. This material contains argon in solution in the matrix, which causes a small shift of the peak swelling temperature and of the peak swelling helium concentration for tests carried out at 450°C. The overall swelling of this material is the lowest due to the small grain size and to the high density of inclusions.

  2. Quantitative evaluation of spinodal decomposition in Fe-Cr by atom probe tomography and radial distribution function analysis.

    PubMed

    Zhou, Jing; Odqvist, Joakim; Thuvander, Mattias; Hedström, Peter

    2013-06-01

    Nanostructure evolution during low temperature aging of three binary Fe-Cr alloys has been investigated by atom probe tomography. A new method based on radial distribution function (RDF) analysis to quantify the composition wavelength and amplitude of spinodal decomposition is proposed. Wavelengths estimated from RDF have a power-law type evolution and are in reasonable agreement with wavelengths estimated using other more conventional methods. The main advantages of the proposed method are the following: (1) Selecting a box size to generate the frequency diagram, which is known to generate bias in the evaluation of amplitude, is avoided. (2) The determination of amplitude is systematic and utilizes the wavelength evaluated first to subsequently evaluate the amplitude. (3) The RDF is capable of representing very subtle decomposition, which is not possible using frequency diagrams, and thus a proposed theoretical treatment of the experimental RDF creates the possibility to determine amplitude at very early stages of spinodal decomposition.

  3. Steam Oxidation of FeCrAl and SiC in the Severe Accident Test Station (SATS)

    SciTech Connect

    Pint, Bruce A.; Unocic, Kinga A.; Terrani, Kurt A.

    2015-08-01

    Numerous research projects are directed towards developing accident tolerant fuel (ATF) concepts that will enhance safety margins in light water reactors (LWR) during severe accident scenarios. In the U.S. program, the high temperature steam oxidation performance of ATF solutions has been evaluated in the Severe Accident Test Station (SATS) at Oak Ridge National Laboratory (ORNL) since 2012 [1-3] and this facility continues to support those efforts in the ATF community. Compared to the current UO2/Zr-based alloy fuel system, alternative cladding materials can offer slower oxidation kinetics and a smaller enthalpy of oxidation that can significantly reduce the rate of heat and hydrogen generation in the core during a coolant-limited severe accident [4-5]. Thus, steam oxidation behavior is a key aspect of the evaluation of ATF concepts. This report summarizes recent work to measure steam oxidation kinetics of FeCrAl and SiC specimens in the SATS.

  4. Development of A New Class of Fe-3Cr-W(V)Ferritic Steels for Industrial Process Applications

    SciTech Connect

    Sikka, V.J.; Jawad, M.H.

    2005-06-15

    The project, 'Development of a New Class of Fe-Cr-W(V) Ferritic Steels for Industrial Process Applications', was a Cooperative Research and Development Agreement (CRADA) between Oak Ridge National Laboratory (ORNL) and Nooter Corporation. This project dealt with improving the materials performance and fabrication for the hydrotreating reactor vessels, heat recovery systems, and other components for the petroleum and chemical industries. The petroleum and chemical industries use reactor vessels that can approach the ship weights of approximately 300 tons with vessel wall thicknesses of 3 to 8 in. These vessels are typically fabricated from Fe-Cr-Mo steels with chromium ranging from 1.25 to 12% and molybdenum from 1 to 2%. Steels in this composition have great advantages of high thermal conductivity, low thermal expansion, low cost, and properties obtainable by heat treatment. With all of the advantages of Fe-Cr-Mo steels, several issues are faced in design and fabrication of vessels and related components. These issues include the following: (1) low strength properties of current alloys require thicker sections; (2) increased thickness causes heat-treatment issues related to nonuniformity across the thickness and thus not achieving the optimum properties; (3) fracture toughness (ductile-to-brittle transition ) is a critical safety issue for these vessels, and it is affected in thick sections due to nonuniformity of microstructure; (4) PWHT needed after welding and makes fabrication more time-consuming with increased cost; and (5) PWHT needed after welding also limits any modifications of the large vessels in service. The goal of this project was to reduce the weight of large-pressure vessel components (ranging from 100 to 300 tons) by approximately 25% and reduce fabrication cost and improve in-service modification feasibility through development of Fe-3Cr-W(V) steels with combination of nearly a 50% higher strength, a lower DBTT and a higher upper-shelf energy

  5. Oxidation behavior and electrical property of ferritic stainless steel interconnects with a Cr-La alloying layer by high-energy micro-arc alloying process

    NASA Astrophysics Data System (ADS)

    Feng, Z. J.; Zeng, C. L.

    Chromium volatility, poisoning of the cathode material and rapidly decreasing electrical conductivity are the major problems associated with the application of ferritic stainless steel interconnects of solid oxide fuel cells operated at intermediate temperatures. Recently, a novel and simple high-energy micro-arc alloying (HEMAA) process is proposed to prepare LaCrO 3-based coatings for the type 430 stainless steel interconnects using a LaCrO 3-Ni rod as deposition electrode. In this work, a Cr-La alloying layer is firstly obtained on the alloy surface by HEMAA using Cr and La as deposition electrode, respectively, followed by oxidation treatment at 850 °C in air to form a thermally grown LaCrO 3 coating. With the formation of a protective scale composed of a thick LaCrO 3 outer layer incorporated with small amounts of Cr-rich oxides and a thin Cr 2O 3-rich sub-layer, the oxidation rate of the coated steel is reduced remarkably. A low and stable electrical contact resistance is achieved with the application of LaCrO 3-based coatings, with a value less than 40 mΩ cm 2 during exposure at 850 °C in air for up to 500 h.

  6. A review of recent progress in coatings, surface modifications and alloy developments for solid oxide fuel cell ferritic stainless steel interconnects

    NASA Astrophysics Data System (ADS)

    Shaigan, Nima; Qu, Wei; Ivey, Douglas G.; Chen, Weixing

    Ferritic stainless steels have become the standard material for solid oxide fuel cell (SOFC) interconnect applications. The use of commercially available ferritic stainless steels, not specifically designed for interconnect application, however, presents serious issues leading to premature degradation of the fuel cell stack, particularly on the cathode side. These problems include rapidly increasing contact resistance and volatilization of Cr from the oxide scales, resulting in cathode chromium poisoning and cell malfunction. To overcome these issues, a variety of conductive/protective coatings, surface treatments and modifications as well as alloy development have been suggested and studied over the past several years. This paper critically reviews the attempts performed thus far to mitigate the issues associated with the use of ferritic stainless steels on the cathode side. Different approaches are categorized and summarized and examples for each case are provided. Finally, directions and recommendations for the future studies are presented.

  7. Effect of tube processing methods on the texture and grain boundary characteristics of 14YWT nanostructured ferritic alloys

    DOE PAGESBeta

    Aydogan, E.; Pal, S.; Anderoglu, O.; Maloy, S. A.; Vogel, S. C.; Odette, G. R.; Lewandowski, J. J.; Hoelzer, D. T.; Anderson, I. E.; Rieken, J. R.

    2016-03-08

    In this paper, texture and microstructure of tubes and plates fabricated from a nanostructured ferritic alloy (14YWT), produced either by spray forming followed by hydrostatic extrusion (Process I) or hot extrusion and cross-rolling a plate followed by hydrostatic tube extrusion (Process II) have been characterized in terms of their effects on texture and grain boundary character. Hydrostatic extrusion results in a combination of plane strain and shear deformations which generate low intensity α- and γ-fiber components of {001}<110> and {111}<110> together with a weak ζ-fiber component of {011}<211> and {011}<011>. In contrast, multi-step plane strain deformation by hot extrusion andmore » cross-rolling of the plate leads to a strong texture component of {001}<110> together with a weaker {111}<112> component. Although the total strains are similar, shear dominated deformation leads to much lower texture indexes compared to plane strain deformations. Further, the texture intensity decreases after hydrostatic extrusion of the alloy plate formed by plane strain deformation, due to a lower number of activated slip systems during shear dominated deformation. Finally and notably, hot extruded and cross-rolled plate subjected to plane strain deformation to ~50% engineering strain creates only a modest population of low angle grain boundaries, compared to the much larger population observed following the combination of plane strain and shear deformation of ~44% engineering strain resulting from subsequent hydrostatic extrusion.« less

  8. Low temperature embrittlement behaviour of different ferritic-martensitic alloys for fusion applications

    NASA Astrophysics Data System (ADS)

    Rieth, M.; Dafferner, B.

    1996-10-01

    In the last few years a lot of different low activation CrWVTa steels have been developed world-wide. Without irradiation some of these alloys show clearly a better low temperature embrittlement behaviour than commercial CrNiMoV(Nb) alloys. Within the MANITU project a study was carried out to compare, prior to the irradiation program, the embrittlement behaviour of different alloys in the unirradiated condition performing instrumented Charpy impact bending tests with sub-size specimens. The low activation materials (LAM) considered were different OPTIFER alloys (Forschungszentrum Karlsruhe), F82H (JAERI), 9Cr2WVTa (ORNL), and GA3X (PNL). The modified commercial 10-11% CrNiMoVNb steels were MANET and OPTIMAR. A meaningful comparison between these alloys could be drawn, since the specimens of all materials were manufactured and tested under the same conditions.

  9. Development of in situ observation technique using scanning ion microscopy and demonstration of Mn depletion effect on intragranular ferrite transformation in low-alloy steel.

    PubMed

    Shigesato, Genichi; Sugiyama, Masaaki

    2002-01-01

    An in situ observation technique using scanning ion microscopy (SIM) to investigate the behaviour of phase transformation from austenite to ferrite in low-alloy steel is proposed. The most important advantage of the technique is the combined observation by SIM and fabrication by focused ion beam (FIB) at a wide range of temperature, from room temperature to 1673 K. Using this advantage, we have developed a new technique for observing intragranular ferrite (IGF) transformation in low-alloy steel, which is the phase transformation occurring at an inclusion existing inside a grain of austenite phase. We successfully observed the IGF transformation at 873 K by examining an inclusion exposed to the specimen surface by FIB fabrication at 1073 K during cooling from 1673 K. From the results of the in situ observation, we determined the role of Mn depletion due to precipitation of MnS for IGF transformation in steel.

  10. Epitaxial Fe/Y2O3 interfaces as a model system for oxide-dispersion-strengthened ferritic alloys

    SciTech Connect

    Kaspar, Tiffany C.; Bowden, Mark E.; Wang, Chong M.; Shutthanandan, V.; Overman, Nicole R.; Van Ginhoven, Renee M.; Wirth, Brian D.; Kurtz, Richard J.

    2015-02-01

    The fundamental mechanisms underlying the superior radiation tolerance properties of oxide-dispersion-strengthened ferritic steels and nanostructured ferritic alloys are poorly understood. Thin film heterostructures of Fe/Y2O3 can serve as a model system for fundamental studies of radiation damage. Epitaxial thin films of Y2O3 were deposited by pulsed laser deposition on 8% Y:ZrO2 (YSZ) substrates with (100), (110), and (111) orientation. Metallic Fe was subsequently deposited by molecular beam epitaxy. Characterization by x-ray diffraction and Rutherford backscattering spectrometry in the channeling geometry revealed a degree of epitaxial or axiotaxial ntation for Fe(211) deposited on Y2O3(110)/YSZ(110). In contrast, Fe on Y2O3(111)/YSZ(111) was fully polycrystalline, and Fe on Y2O3(100)/YSZ(100) exhibited out-of-plane texture in the [110] direction with little or no preferential in-plane orientation. Scanning transmission electron microscopy imaging of Fe(211)/Y2O3(110)/YSZ(110) revealed a strongly islanded morphology for the Fe film, with no epitaxial grains visible in the cross-sectional sample. Well-ordered Fe grains with no orientation to the underlying Y2O3 were observed. Well-ordered crystallites of Fe with both epitaxial and non-epitaxial orientations on Y2O3 are a promising model system for fundamental studies of radiation damage phenomena. This is illustrated with preliminary results of He bubble formation following implantation with a helium ion microscope. He bubble formation is shown to preferentially occur at the Fe/Y2O3 interface.

  11. Past research and fabrication conducted at SCK•CEN on ferritic ODS alloys used as cladding for FBR's fuel pins

    NASA Astrophysics Data System (ADS)

    De Bremaecker, Anne

    2012-09-01

    In the 1960s in the frame of the sodium-cooled fast breeders, SCK•CEN decided to develop claddings made with ferritic stainless materials because of their specific properties, namely a higher thermal conductivity, a lower thermal expansion, a lower tendency to He-embrittlement, and a lower swelling than the austenitic stainless steels. To enhance their lower creep resistance at 650-700 °C arose the idea to strengthen the microstructure by oxide dispersions. This was the starting point of an ambitious programme where both the matrix and the dispersions were optimized. A purely ferritic 13 wt% Cr matrix was selected and its mechanical strength was improved through addition of ferritizing elements. Results of tensile and stress-rupture tests showed that Ti and Mo were the most beneficial elements, partly because of the chi-phase precipitation. In 1973 the optimized matrix composition was Fe-13Cr-3.5Ti-2Mo. To reach creep properties similar to those of AISI 316, different dispersions and methods were tested: internal oxidation (that was not conclusive), and the direct mixing of metallic and oxide powders (Al2O3, MgO, ZrO2, TiO2, ZrSiO4) followed by pressing, sintering, and extrusion. The compression and extrusion parameters were determined: extrusion as hollow at 1050 °C, solution annealing at 1050 °C/15 min, cleaning, cold drawing to the final dimensions with intermediate annealings at 1050 °C, final annealing at 1050 °C, straightening and final aging at 800 °C. The choice of titania and yttria powders and their concentrations were finalized on the basis of their out-of-pile and in-pile creep and tensile strength. As soon as a resistance butt welding machine was developed and installed in a glove-box, fuel segments with PuO2 were loaded in the Belgian MTR BR2. The fabrication parameters were continuously optimized: milling and beating, lubrication, cold drawing (partial and final reduction rates, temperature, duration, atmosphere and furnace). Specific non

  12. Robust room temperature spin injection through Fe|CrAs|GaAs structure

    NASA Astrophysics Data System (ADS)

    Xu P., X.; Zwierzycki, M.; Xia, K.; Kelly P., J.; Turek, I.; Wang E., G.

    2003-03-01

    Electronic spin injection from a metallic ferromagnet into a semiconductor was realized only very recently and with less than 10% efficiency. Even though some theoretical study showed that it is possible to achieve almost 100% spin injection through the Fe|GaAs junction in the ballistic limit. However, the symmetry sensitivity of this injection mechanism makes it very difficult to be realized. To study the spin injection effect of a Fe|CrAs (n)|GaAs structure we calculated a scattering matrix based on first-principles density functional theory. Our results show that the high efficiency of spin injection in a Fe|CrAs(n)|GaAs structure can be realized at room temperature with only a few layers of CrAs. The spin injection efficiency is affected little by the interfacial disorder. The spin-dependent resistance of Fe|CrAs|GaAs junction is also studied.

  13. Collinear spin-density-wave ordering in Fe/Cr multilayers and wedges

    SciTech Connect

    Fishman, R.S.; Shi, Z.

    1999-06-01

    Several recent experiments have detected a spin-density wave (SDW) within the Cr spacer of Fe/Cr multilayers and wedges. We use two simple models to predict the behavior of a collinear SDW within an Fe/Cr/Fe trilayer. Both models combine assumed boundary conditions at the Fe-Cr interfaces with the free energy of the Cr spacer. Depending on the temperature and the number {ital N} of Cr monolayers, the SDW may be either commensurate ({ital C}) or incommensurate ({ital I}) with the bcc Cr lattice. Model I assumes that the Fe-Cr interface is perfect and that the Fe-Cr interaction is antiferromagnetic. Consequently, the {ital I} SDW antinodes lie near the Fe-Cr interfaces. With increasing temperature, the Cr spacer undergoes a series of transitions between {ital I} SDW phases with different numbers {ital n} of nodes. If the {ital I} SDW has n=m nodes at T=0, then {ital n} increases by one at each phase transition from {ital m} to m{minus}1 to m{minus}2 up to the {ital C} phase with n=0 above T{sub IC}(N). For a fixed temperature, the magnetic coupling across the Cr spacer undergoes a phase slip whenever {ital n} changes by one. In the limit N{r_arrow}{infinity}, T{sub IC}(N) is independent of the Fe-Cr coupling strength. We find that T{sub IC}({infinity}) is always larger than the bulk N{acute e}el transition temperature and increases with the strain on the Cr spacer. These results explain the very high IC transition temperature of about 600 K extrapolated from measurements on Fe/Cr/Fe wedges. Model II assumes that the {ital I} SDW nodes lie precisely at the Fe-Cr interfaces. This condition may be enforced by the interfacial roughness of sputtered Fe/Cr multilayers. As a result, the {ital C} phase is never stable and the transition temperature T{sub N}(N) takes on a seesaw pattern as n{ge}2 increases with thickness. In agreement with measurements on both sputtered and epitaxially grown multilayers, model II predicts the {ital I} phase to be unstable above the bulk N

  14. Effect of Carbide Ceramic Zone on Wear Resistance of the (Fe,Cr)7C3/Fe Surface Gradient Composite

    NASA Astrophysics Data System (ADS)

    Ye, Fangxia; Xu, Yunhua; Hojamberdiev, Mirabbos; Lai, Yujun; Wang, Chong; Wang, Xin

    2015-08-01

    In this work, we report on the influence of microstructure and mechanical properties of the (Fe,Cr)7C3 ceramic zone on wear resistance of the (Fe,Cr)7C3/Fe surface gradient composite fabricated by in situ synthesis method followed by a post-heat treatment at 1100 °C for 20 h in argon atmosphere. The phase composition, microstructure, nanoindentation hardness, elastic modulus, fracture toughness, and relative wear resistance of the (Fe,Cr)7C3/Fe surface gradient composite were investigated by means of x-ray diffraction, scanning electron microscopy, nanoindentation tester, and wear resistance testing instrument, respectively. The XRD results showed that (Fe,Cr)7C3 is the predominant crystalline phases in the fabricated composite. The volume fraction of the (Fe,Cr)7C3 particulates formed has a gradient distribution from the surface to the iron matrix, and the microstructure also changes significantly. The (Fe,Cr)7C3 bulk ceramic zone with the volume fraction of about 100% and the (Fe,Cr)7C3 dense ceramic zone with the volume fraction of about 90% were synthesized on the upper surface of the (Fe,Cr)7C3/Fe surface gradient composite, respectively. The average nanoindentation hardness and elastic modulus of the (Fe,Cr)7C3 bulk ceramic zone of the composite were determined to be 12.711 and 256.054 GPa, respectively. The fracture toughness of the (Fe,Cr)7C3 bulk ceramic zone is in the range of 2.06-4.19 MPa m1/2, and its relative wear resistance is about 56 times higher than that of the iron matrix. The (Fe,Cr)7C3 dense ceramic zone with rod-like, secondary (Fe,Cr)7C3 particulates was formed at the bottom of the (Fe,Cr)7C3 bulk ceramic zone. Rod-like, secondary (Fe,Cr)7C3 particulates are dense and grew in the direction of the iron substrate, providing higher wear resistance to the composite. The wear mechanisms of the (Fe,Cr)7C3 bulk and dense ceramic zones are considered to be microcutting, microcracking, and spalling pit.

  15. Development of thermally-sprayed Al-Cu-Fe-Cr quasicrystal coating

    NASA Astrophysics Data System (ADS)

    Setiamarga, Budi Hartono

    A class of quasicrystal alloys that has drawn a lot of attention is aluminum based quasicrystal alloys because they are hard, light weight, wear resistant, and have a non-stick property. Quasicrystalline materials in the form of coatings produced by thermal spray techniques have been developed to utilize their properties. The goal of this research has been to develop the knowledge necessary to produce good thermally sprayed Al-Cu-Fe-Cr quasicrystal coatings. Boron has been found to improve ductility, reduce porosity and increase hardness when added to other thermally sprayed powders, therefore, as part of this research, quasicrystal coatings containing boron will also be produced and evaluated. The first phase of this research utilized a fine QC-1 quasicrystal powder of Alsb{70.5}Cusb{10.1}Fesb{8.8}Crsb{10.6}. The addition of boron was done using mechanical mixing. The addition of boron in fused QC-1 powders shows that boron can reduce porosity and increase hardness. Due to difficulties with thermal spraying the fine QC-1 powder and evaporation of aluminum, a coarser QC-2 powder with similar composition to QC-1 powder was produced. QC-2 and boron modified QC-2 coatings have similar hardness and levels of porosity, around 11%, although boron modified QC-2 coatings proved to be more wear resistant than plain QC-2 coatings. Both coatings demonstrated a weak coating-substrate interface bonding. Laser heat treatment was used to reduce the porosity and strengthen the coating-substrate interface bonding. Laser treatment of QC-2 quasicrystal coatings resulted in harder and lower porosity coatings with better coating-substrate interface bonding. Unfortunately, hot-cracks in the coatings were also produced. Hot-cracks are undesireable because they decrease the coating's corrosion resistance. Thermal spraying using High Velocity Oxygen Fuel (HVOF) technique was done. It was used on QC-2 powder and QC-3 powder of composition Alsb{68.6}Cusb{10.8}Fesb{8.9}Crsb{9.7}Bsb{2.0}. This

  16. Ab Initio Investigation of He Bubbles at the Y2Ti2O7-Fe Interface in Nanostructured Ferritic Alloys

    NASA Astrophysics Data System (ADS)

    Danielson, Thomas; Tea, Eric; Hin, Celine

    Nanostructured ferritic alloys are promising materials candidates for the next generation of nuclear reactors due to their ability to withstand high temperatures, high pressures, high neutron flux and especially, the presence of high concentrations of transmutation product helium. As helium diffuses through the matrix, large number densities of complex oxide nanoclusters, namely Y2Ti2O7, Y2O3 and Y2TiO5, act as trapping sites for individual helium atoms and helium clusters. Consequently, there is a significant decrease in the amount of helium that reaches grain boundaries, mitigating the threat of pressurized bubble formation and embrittlement. In order to understand the helium trapping mechanisms of the oxides at a fundamental level, the interface between the nanoclusters and the iron matrix must be modeled. We present results obtained using density functional theory on the Y2Ti2O7-Fe interface where the structure has been modeled based on experimental observations. Helium has been added along the interface in order to investigate the influence of helium on the structure and to obtain thermodynamic and kinetic parameters of helium along the interface.

  17. Development of High-Temperature Ferritic Alloys and Performance Prediction Methods for Advanced Fission Energy Systems

    SciTech Connect

    G. RObert Odette; Takuya Yamamoto

    2009-08-14

    Reports the results of a comprehensive development and analysis of a database on irradiation hardening and embrittlement of tempered martensitic steels (TMS). Alloy specific quantitative semi-empirical models were derived for the dpa dose, irradiation temperature (ti) and test (Tt) temperature of yield stress hardening (or softening) .

  18. Synthesis of TiB2/Fe-Cr-Al nanocomposite powder.

    PubMed

    Sachan, Ritesh; Park, Jong-Woo

    2008-10-01

    In this study, a route for synthesizing TiB2/Fe-Cr-Al nanocomposite is proposed via high energy ball milling by using directly coarse powders of TiB2, Fe, Cr and Al. Various compositions of these powder mixtures are milled up to 48 hrs to investigate the effect of composition on the crystalline refinement. The crystalline size is analyzed by an X-ray diffractometer for powder samples containing 30 to 100 wt% TiB2 (the rest of the powder consists of Fe-20 wt%Cr-5 wt%Al composition). The crystalline size after 48 hrs of ball milling decreases with increasing TiB2, and then again increases after reaching a minimum value of 18 nm at 70% TiB2. By transmission electron microscopic analysis, it is confirmed that particles of TiB2 are significantly reduced and finely dispersed in the Fe-Cr-Al matrix. The particle size of TiB2 is found around 20-25 nm, reinforced in the matrix. Considering the results of this study, the proposed mechanical milling route can be recommended as a promising way for fabrication of TiB2/Fe-Cr-Al nanocomposite powder. PMID:19198473

  19. Cladding burst behavior of Fe-based alloys under LOCA

    DOE PAGESBeta

    Terrani, Kurt A.; Dryepondt, Sebastien N.; Pint, Bruce A.; Massey, Caleb P.

    2015-12-17

    Burst behavior of austenitic and ferritic Fe-based alloy tubes has been examined under a simulated large break loss of coolant accident. Specifically, type 304 stainless steel (304SS) and oxidation resistant FeCrAl tubes were studied alongside Zircaloy-2 and Zircaloy-4 that are considered reference fuel cladding materials. Following the burst test, characterization of the cladding materials was carried out to gain insights regarding the integral burst behavior. Given the widespread availability of a comprehensive set of thermo-mechanical data at elevated temperatures for 304SS, a modeling framework was implemented to simulate the various processes that affect burst behavior in this Fe-based alloy. Themore » most important conclusion is that cladding ballooning due to creep is negligible for Fe-based alloys. Thus, unlike Zr-based alloys, cladding cross-sectional area remains largely unchanged up to the point of burst. Furthermore, for a given rod internal pressure, the temperature onset of burst in Fe-based alloys appears to be simply a function of the alloy's ultimate tensile strength, particularly at high rod internal pressures.« less

  20. Cladding burst behavior of Fe-based alloys under LOCA

    SciTech Connect

    Terrani, Kurt A.; Dryepondt, Sebastien N.; Pint, Bruce A.; Massey, Caleb P.

    2015-12-17

    Burst behavior of austenitic and ferritic Fe-based alloy tubes has been examined under a simulated large break loss of coolant accident. Specifically, type 304 stainless steel (304SS) and oxidation resistant FeCrAl tubes were studied alongside Zircaloy-2 and Zircaloy-4 that are considered reference fuel cladding materials. Following the burst test, characterization of the cladding materials was carried out to gain insights regarding the integral burst behavior. Given the widespread availability of a comprehensive set of thermo-mechanical data at elevated temperatures for 304SS, a modeling framework was implemented to simulate the various processes that affect burst behavior in this Fe-based alloy. The most important conclusion is that cladding ballooning due to creep is negligible for Fe-based alloys. Thus, unlike Zr-based alloys, cladding cross-sectional area remains largely unchanged up to the point of burst. Furthermore, for a given rod internal pressure, the temperature onset of burst in Fe-based alloys appears to be simply a function of the alloy's ultimate tensile strength, particularly at high rod internal pressures.

  1. ENABLING THE PRACTICAL APPLICATION OF OXIDE DISPERSION-STRENGTHENED FERRITIC STEELS

    SciTech Connect

    Wright, Ian G; Pint, Bruce A; Dyadko, Dr. Eugene G.; Bornstein, Norman S.; Tatlock, Gordon J

    2007-01-01

    Effort has continued to evaluate joints made in oxide dispersion-strengthened (ODS) FeCrAl by (i) pulsed plasma-assisted diffusion (PPAD) bonding, and (ii) transient liquid phase (TLP) bonding. Creep tests of PPAD-bonded butt joints in air at 1000 C, using small, shoulder-loaded, dog bone-shaped specimens and an incrementally-loaded test technique, indicated that failure occurred at loads of up to 82% of that required to fail the parent alloy in the same test. For high creep-strength ferritic steels joined by conventional welding methods, strength reduction factors of 50-80% are considered to be acceptable. The failures apparently did not initiate along the joints; the observed mode of failure of the joined specimens was the same as observed for monolithic specimens of this alloy, by crack-initiated transgranular brittle fracture, followed by ductile overload failure. The progress of TLP bonding has been slower, with the major effort focused on understanding the behavior of the transient liquid phase and its interaction with the alloy microstructure during the various stages of bonding. Creep testing using the same procedures also has been used to evaluate changes resulting from torsional deformation of ODS-FeCrAl tubes in an attempt to modify their microstructures and increase their hoop strength. Interpretation of the results so far has not shown a clear trend, largely due to difficulties in measuring the effective angle of twist in the specimen gauge lengths. Other issues that have been addressed are the refinement of an approach for prediction of the oxidation-limited service lifetime of alumina scale-forming ODS alloys, and alternative routes for ODS alloy powder processing. Analysis of alloy specimens oxidized to failure (in some cases involving exposures for many thousands of hours) over a range of temperatures has provided an improved basis for calculating the values of parameters required in the lifing model (minimum Al content for protective behavior

  2. Effects of proton irradiation on nanocluster precipitation in ferritic steel containing fcc alloying additions

    SciTech Connect

    Zhang, Zhongwu; Liu, C T; Wang, Xun-Li; Miller, Michael K; Ma, Dong; Chen, Guang; Williams, J R; Chin, Bryan

    2012-01-01

    Newly-developed precipitate-strengthened ferritic steels with and without pre-existing nanoscale precipitates were irradiated with 4 MeV protons to a dose of ~5 mdpa at 50 C and subsequently examined by nanoindentation and atom probe tomography (APT). Irradiation-enhanced precipitation and coarsening of pre-existing nanoscale precipitates were observed. Copper partitions to the precipitate core along with a segregation of Ni, Al and Mn to the precipitate/matrix interface after both thermal aging and proton irradiation. Proton irradiation induces the precipitation reaction and coarsening of pre-existing nanoscale precipitates, and these results are similar to a thermal aging process. The precipitation and coarsening of nanoscale precipitates are responsible for the changes in hardness. The observation of the radiation-induced softening is essentially due to the coarsening of the pre-existing Cu-rich nanoscale precipitates. The implication of the precipitation on the embrittlement of reactor-pressure-vessel steels after irradiation is discussed.

  3. Comparison of fracture behavior for low-swelling ferritic and austenitic alloys irradiated in the Fast Flux Test Facility (FFTF) to 180 DPA

    SciTech Connect

    Huang, F.H.

    1992-02-01

    Fracture toughness testing was conducted to investigate the radiation embrittlement of high-nickel superalloys, modified austenitic steels and ferritic steels. These materials have been experimentally proven to possess excellent resistance to void swelling after high neutron exposures. In addition to swelling resistance, post-irradiation fracture resistance is another important criterion for reactor material selection. By means of fracture mechanics techniques the fracture behavior of those highly irradiated alloys was characterized in terms of irradiation and test conditions. Precipitation-strengthened alloys failed by channel fracture with very low postirradiation ductility. The fracture toughness of titanium-modified austenitic stainless steel D9 deteriorates with increasing fluence to about 100 displacement per atom (dpa), the fluence level at which brittle fracture appears to occur. Ferritic steels such as HT9 are the most promising candidate materials for fast and fusion reactor applications. The upper-shelf fracture toughness of alloy HT9 remained adequate after irradiation to 180 dpa although its ductile- brittle transition temperature (DBTT) shift by low temperature irradiation rendered the material susceptible to brittle fracture at room temperature. Understanding the fracture characteristics under various irradiation and test conditions helps reduce the potential for brittle fracture by permitting appropriate measure to be taken.

  4. Effect of Cr on electronic and magnetic properties of χ-carbide (Fe,Cr)5C2

    NASA Astrophysics Data System (ADS)

    Wang, B.; Zhang, Q.; Zhang, Z. F.; Lv, Z. Q.; Fu, W. T.

    2015-10-01

    From density-function theory calculation, the structural, electronic and magnetic properties of χ-carbides (Fe,Cr)5C2 are investigated. With the increase of Cr content in χ-carbides (Fe,Cr)5C2, the formation energy of χ carbide gradually decrease and energy stability of them increase. The formation energy of Cr5C2 is -0.354 eV/f.u, and the stability of Cr5C2 is higher than other χ carbides (Fe,Cr)5C2, Mn5C2 and Fe5C2. There exists charges transfer from metal cation (Fe/Cr) to C atoms in χ-carbides, and this reveals an ionic contribution to the bonds. The addition of Cr decreases the magnetic moments of χ carbide, and the magnetic moments (Ms) of Cr2Cr2FeC2 and Cr5C2 are 0 μB/f.u., while it expresses opposite magnetic characters of the same atom at different sites in the other χ type (Fe,Cr)5C2 carbides. The 3d states of metal atoms in the majority states (up) move to above the Femi level and some metal atoms (Fe/Cr) in χ type (Fe,Cr)5C2 are undergone the anti-ferromagnetic transformation.

  5. The Comparative Effect of Sugarcane Juice on the Abrasion-Corrosion Behavior of Fe-Cr-B Electric Arc Sprayed and Fe-Cr-C Weld Coatings

    NASA Astrophysics Data System (ADS)

    Buchanan, Vernon E.

    2012-02-01

    Abrasion-corrosion tests were conducted on two commonly Fe-Cr-C shielded metal arc welding (SMAW) hardfacings used in the sugar industry and an arc sprayed Fe-Cr-based coating. The tests were performed on a modified block-on-ring tester with the coatings sliding against compressed sugarcane fiber in the presence of abrasive slurry. The findings showed that, in the presence of sugarcane juice and sand slurry, the SMAW coatings had similar wear performance while the abrasive wear of the arc-sprayed coating was superior to the SMAW coatings. In the presence of a neutral solution, the material loss from the arc-sprayed coating was similar to that obtained in the sugarcane juice while the SMAW coatings showed a marked decrease; this demonstrated that the arc-sprayed coating was more desirable in an abrasive-corrosion environment. The study also showed that the resistance to material does not follow the expected trend, in which wear resistance increases with increasing hardness.

  6. Be/W and W/Be bilayers deposited on Si substrates with hydrogenated Fe-Cr and Fe-Cr-Al interlayers for plasma facing components

    NASA Astrophysics Data System (ADS)

    Greculeasa, S. G.; Palade, P.; Schinteie, G.; Lungu, G. A.; Porosnicu, C.; Jepu, I.; Lungu, C. P.; Kuncser, V.

    2016-12-01

    Be/W and W/Be bilayers, of interest in regard to the specific behavior of plasma facing components (PFCs) were deposited on Si substrates by thermionic vacuum arc, with Fe, Fe-Cr and Fe-Cr-Al interlayers. The interlayers, with compositions approaching the one of the reduced activation steels used in supporting PFCs, were subsequently annealed in hydrogen atmosphere. The multilayers were characterized with respect to morphologic, structural, diffusional and atomic intermixing aspects via XRD, XRR, X-ray photoemission spectroscopy and Mössbauer spectroscopy. All as-prepared samples present partially amorphous structures. A main α-Fe phase is observed, as well as (superparamagnetic) secondary Fe oxides, metallic Fe with Si, Cr, W and Be neighbors, Be-rich Fe-Be and Fe-Si phases. High amounts of tungsten and tungsten oxides were also evidenced in the Fe layer. The strong atomic intermixing of W and Be layers was indirectly supported by the unusual densities of W and Be layers and 57Fe Mössbauer spectroscopy results.

  7. The Performance of Ce Surface Treated Ferritic Stainless Steels for Solid Oxide Fuel Cell Interconnects

    SciTech Connect

    Alman, D.E.; Jablonski, P.D.

    2007-09-01

    This research deals with the effect of a Ce surface treatment on the behavior of Fe-Cr-Mn ferritic stainless steels which may have application in SOFC technology. This treatment consisted of applying a slurry of CeO2 and a halide activator to the surface of coupons. After the slurry dried the coupons were heated to 900C in a controlled atmosphere furnace for 12 hours. The effectiveness of the treatment on commercial (Type 409 (12Cr), Type 430 (18Cr), Crofer 22APU (22Cr), Type 446(26Cr)) and experimental (NETL F9 (12Cr) and NETL F5 (22Cr)) alloys as a function of Cr content will be presented. The oxidation behavior of the alloys was assessed by exposing coupons (untreated and treated) to moist air at 800C. Area specific resistance (ASR) was measured at 800C. In general, the rare earth treatment effectively reduced the oxidation rate, resulting in thinner oxide scales and less internal oxidation.

  8. Fuel Performance Calculations for FeCrAl Cladding in BWRs

    SciTech Connect

    George, Nathan; Sweet, Ryan; Maldonado, G. Ivan; Wirth, Brian D.; Powers, Jeffrey J.; Worrall, Andrew

    2015-01-01

    This study expands upon previous neutronics analyses of the reactivity impact of alternate cladding concepts in boiling water reactor (BWR) cores and directs focus toward contrasting fuel performance characteristics of FeCrAl cladding against those of traditional Zircaloy. Using neutronics results from a modern version of the 3D nodal simulator NESTLE, linear power histories were generated and supplied to the BISON-CASL code for fuel performance evaluations. BISON-CASL (formerly Peregrine) expands on material libraries implemented in the BISON fuel performance code and the MOOSE framework by providing proprietary material data. By creating material libraries for Zircaloy and FeCrAl cladding, the thermomechanical behavior of the fuel rod (e.g., strains, centerline fuel temperature, and time to gap closure) were investigated and contrasted.

  9. Creep behavior of commercial FeCrAl foils: beneficial and detrimental effect of oxidation

    SciTech Connect

    Dryepondt, Sebastien N; Pint, Bruce A; Lara-Curzio, Edgar

    2012-01-01

    Creep tests were performed at 875 and 1050 C on commercially available FeCrAl foils (~50 m, 2 mil thickness) over a wide range of stress and duration to characterize their creep behavior. The oxide scales formed on the creep specimens were analyzed and compared to those that formed on unstressed specimens to assess the effect of stress and strain on oxide growth mechanisms. Below a specific stress threshold, creep rate and lifetime become independent of the applied load and rupture occurs due to the onset of breakaway oxidation. A creep rate model based on the strengthening of the FeCrAl foils due to load-bearing by the thermally-grown alumina scale was observed to be in good agreement with the experimental results.

  10. Neutron diffraction and reflectivity studies of the Cr Neel transition in Fe/Cr(001) superlatices

    SciTech Connect

    Fullerton, E.E.; Adenwalla, S.; Felcher, G.P.

    1995-12-31

    The effects on the interlayer coupling of the Cr Neel transition is studied in Fe/Cr(001) superlattices. The Neel transition is suppressed for Cr layer thickness < 42 {angstrom}. For > 42{angstrom} of Cr, the Neel temperature TN initially increases rapidly and then asymptotically approaches its bulk value with a three-dimensional transition-temperature shift exponent value of {lambda}=1.4{+-}0.3. Neutron diffraction confirms both the Cr antiferromagnetic order and the existence of the incommensurate, transverse spin density wave whose nesting wavevector is the same as that of bulk Cr. The ordering of the Cr dramatically alters the coupling of the Fe layers. The biquadratic Fe interlayer coupling observed for T>T{sub N} vanishes below T{sub N} as confirmed by polarized neutron reflectivity. The behavior can be understood in terms of finite-size and spin frustration effects at rough Fe-Cr interfaces.

  11. Helical spin-density wave in Fe/Cr trilayers with perfect interfaces

    SciTech Connect

    Fishman, R.S.

    1998-07-01

    Despite the presence of only collinear, commensurate (C) and incommensurate (I) spin-density waves (SDW`s) in bulk Cr, the interfacial steps in Fe/Cr multilayers are now believed to stabilize a helical (H) SDW within the Cr spacer. Yet H SDW`s were first predicted in an Fe/Cr trilayer with perfect interfaces when the orientation of the Fe moments does not favor C ordering: if the number of Cr monolayers is even (odd) and the Fe moments are pointing in the same (opposite) direction, then a C SDW does not gain any coupling energy. Under these circumstances, a simple model verifies that H ordering is indeed favored over 1 ordering provided that the Fermi surface mismatch is sufficiently small or the temperature sufficiently high.

  12. Pressure effect on magnetic and transport properties of FeCr2S4

    NASA Astrophysics Data System (ADS)

    Xie, Y. M.; Tong, R.; Yang, Z. R.

    2016-10-01

    In this paper, the influence of chemical pressure caused by Se substituting and hydrostatic pressure on magnetic and transport properties of FeCr2S4 have been investigated. In addition to a large irreversibility between zero-field-cooled (ZFC) and field-cooled (FC) magnetization under low magnetic field, FeCr2S4 polycrystalline sample also shows a cusp-like anomaly around 70 K and a step-like transition around 9 K. With increasing Se content, ferrimagnetic transition temperature decreases, irreversibility between ZFC and FC magnetization increases. At the same time, both the step-like transition and the cusp-like anomaly in magnetization shift to a lower temperature and disappears gradually. All the above effects caused by Se substituting are in accord with the effects caused by applying hydrostatic pressure. Furthermore, we found magnetoresistance increases with increasing Se content, and attributed it to the stabilization of magnetic polarons.

  13. Interdiffusion Behavior of Al-Rich Oxidation Resistant Coatings on Ferritic-Martensitic Alloys

    SciTech Connect

    Velraj, S.; Zhang, Ying; Hawkins, W. E.; Pint, Bruce A.

    2012-06-21

    We investigated interdiffusion of thin Al-rich coatings synthesized by chemical vapor deposition (CVD) and pack cementation on 9Cr ferritic–martensitic alloys in the temperature range of 650–700°C. The compositional changes after long-term exposures in laboratory air and air + 10 vol% H2O were examined experimentally. Interdiffusion was modeled by a modified coating oxidation and substrate interdiffusion model (COSIM) program. The modification enabled the program to directly input the concentration profiles of the as-deposited coating determined by electron probe microanalysis (EPMA). Reasonable agreement was achieved between the simulated and experimental Al profiles after exposures. Moreover, the model was also applied to predict coating lifetime at 650–700°C based on a minimum Al content (Cb) required at the coating surface to re-form protective oxide scale. In addition to a Cb value established from the failure of a thin CVD coating at 700°C, values reported for slurry aluminide coatings were also included in lifetime predictions.

  14. Mechanism and kinetics of interaction of Fe, Cr, Mo, and Mn atoms with molecular oxygen

    SciTech Connect

    Akhmadov, U.S.; Zaslonko, I.S.; Smirnov, V.N.

    1988-09-01

    By means of resonance atomic absorption in shock waves, rate constants have been measured for the interaction of atoms of a number of transition metals (Fe, Cr, Mo, and Mn) with molecular oxygen. A new method is proposed and used for determining the exponent ..gamma.. in the modified Lambert-Beer law D = element of(ZN)/sup ..gamma../. The bond strength in CrO and MoO molecules has been estimated.

  15. Fabrication of 13Cr-2Mo Ferritic/Martensitic Oxide-Dispersion-Strengthened Steel Components by Mechanical Alloying and Spark-Plasma Sintering

    NASA Astrophysics Data System (ADS)

    Bogachev, I.; Grigoryev, E.; Khasanov, O. L.; Olevsky, E.

    2014-06-01

    The outcomes of the mechanical alloying of 13Cr-2Mo ferritic/martensitic steel and yttria (oxide-dispersion-strengthened steel) powders in a ball mill are reported in terms of the powder particle size and morphology evolution. The optimal ball mill rotation speed and the milling time are discussed. The densification kinetics of the mechanically alloyed powder during the process of spark-plasma sintering is analyzed. An optimal set of the compaction processing parameters, including the maximum temperature, the dwell time, and the heating rate, is determined. The specifics of the densification are discussed in terms of the impact of major spark-plasma sintering parameters as well as the possible phase transformations occurring during compaction processing.

  16. Tensile and fracture toughness properties of the nanostructured oxide dispersion strengthened ferritic alloy 13Cr-1W-0.3Ti-0.3Y 2O 3

    NASA Astrophysics Data System (ADS)

    Eiselt, Ch. Ch.; Klimenkov, M.; Lindau, R.; Möslang, A.; Odette, G. R.; Yamamoto, T.; Gragg, D.

    2011-10-01

    The realization of fusion power as an attractive energy source requires advanced structural materials that can cope with ultra-severe thermo-mechanical loads and high neutron fluxes experienced by fusion power plant components, such as the first wall, divertor and blanket structures. Towards this end, two variants of a 13Cr-1W-0.3Ti-0.3Y 2O 3 reduced activation ferritic (RAF-) ODS steel were produced by ball milling phase blended Fe-13Cr-1W, 0.3Y 20 3 and 0.3Ti powders in both argon and hydrogen atmospheres. The milled powders were consolidated by hot isostatic pressing (HIP). The as-HIPed alloys were then hot rolled into 6 mm plates. Microstructural, tensile and fracture toughness characterization of the hot rolled alloys are summarized here and compared to results previously reported for the as-HIPed condition.

  17. High-temperature creep rupture of low alloy ferritic steel butt-welded pipes subjected to combined internal pressure and end loadings.

    PubMed

    Vakili-Tahami, F; Hayhurst, D R; Wong, M T

    2005-11-15

    Constitutive equations are reviewed and presented for low alloy ferritic steels which undergo creep deformation and damage at high temperatures; and, a thermodynamic framework is provided for the deformation rate potentials used in the equations. Finite element continuum damage mechanics studies have been carried out using these constitutive equations on butt-welded low alloy ferritic steel pipes subjected to combined internal pressure and axial loads at 590 and 620 degrees C. Two dominant modes of failure have been identified: firstly, fusion boundary failure at high stresses; and, secondly, Type IV failure at low stresses. The stress level at which the switch in failure mechanism takes place has been found to be associated with the relative creep resistance and lifetimes, over a wide range of uniaxial stresses, for parent, heat affected zone, Type IV and weld materials. The equi-biaxial stress loading condition (mean diameter stress equal to the axial stress) has been confirmed to be the worst loading condition. For this condition, simple design formulae are proposed for both 590 and 620 degrees C.

  18. High-temperature creep rupture of low alloy ferritic steel butt-welded pipes subjected to combined internal pressure and end loadings.

    PubMed

    Vakili-Tahami, F; Hayhurst, D R; Wong, M T

    2005-11-15

    Constitutive equations are reviewed and presented for low alloy ferritic steels which undergo creep deformation and damage at high temperatures; and, a thermodynamic framework is provided for the deformation rate potentials used in the equations. Finite element continuum damage mechanics studies have been carried out using these constitutive equations on butt-welded low alloy ferritic steel pipes subjected to combined internal pressure and axial loads at 590 and 620 degrees C. Two dominant modes of failure have been identified: firstly, fusion boundary failure at high stresses; and, secondly, Type IV failure at low stresses. The stress level at which the switch in failure mechanism takes place has been found to be associated with the relative creep resistance and lifetimes, over a wide range of uniaxial stresses, for parent, heat affected zone, Type IV and weld materials. The equi-biaxial stress loading condition (mean diameter stress equal to the axial stress) has been confirmed to be the worst loading condition. For this condition, simple design formulae are proposed for both 590 and 620 degrees C. PMID:16243708

  19. Oxidation behavior of ferritic-martensitic and ODS steels in supercritical water

    NASA Astrophysics Data System (ADS)

    Bischoff, Jeremy

    Ferritic-martensitic and ODS alloys are primary candidates for application as cladding and structural material in Generation IV nuclear power plants, especially the supercritical water reactor. One of the main in-service degradation mechanisms for these alloys is uniform corrosion, thus this project focuses on understanding the oxidation behavior of these alloys in the supercritical water (SCW) environment. This understanding is acquired through the analysis of the oxide microstructure using microbeam synchrotron radiation diffraction and fluorescence associated with electron microscopy (both SEM and TEM). The microbeam synchrotron radiation diffraction and fluorescence technique provides unique microstructural data of the oxide. This technique simultaneously probes elemental and phase information step by step with a sub-micron spatial resolution throughout the oxide layers. Thus we were able to locate specific phases, such as Cr2O3, at specific locations in the oxide layer, mainly the interfaces. The electron microscopy complemented this analysis by imaging the oxide layers, to yield detailed information on the oxide morphology. All the alloys studied exhibited the same three-layer structure with an outer layer containing only Fe3O4, an inner layer containing a mixture of Fe3O4 and FeCr2O 4, and a diffusion layer containing a mixture of chromium-rich precipitates (Cr2O3 and FeCr2O4) and metal grains. By analyzing samples with various exposure times, we were able to follow the evolution of the oxide microstructure with exposure time. To obtain the corroded samples, several corrosion experiments were performed: some in supercritical water (at 500°C and 600°C) and one experiment in 500°C steam. The test in steam was undertaken to obtain more data points in the kinetic curves, because we thought the corrosion in steam and supercritical water at the same temperature would result in similar kinetics. This turned out not to be the case and the samples in supercritical

  20. Evolution of phase, texture, microstructure and magnetic properties of Fe-Cr-Co-Mo-Ti permanent magnets

    NASA Astrophysics Data System (ADS)

    Ahmad, Zubair; ul Haq, A.; Yan, Mi; Iqbal, Zafar

    2012-08-01

    Magnetic phase evolution, crystallographic texture, microstructure and magnetic properties of Fe-28Cr-15Co-3.5Mo-1.8Ti alloy have been investigated by X-ray diffractometry, scanning transmission electron microscopy and magnetometry techniques as a function of processing conditions. Heat treatment conditions for obtaining optimum textural, microstructural and magnetic properties have been established by the experimentations. The Goss {110}<001> and cube type {001}<010> textures have been developed in an optimal treated Fe-28Cr-15Co-3.5Mo-1.8Ti magnets. The coercive force in Fe-28Cr-15Co-3.5Mo-1.8Ti magnets depends critically on the shape anisotropy of rod-like Fe Co Ti-rich α1 particles and remanence on the alignment and elongation of α1 particles parallel to applied magnetic field <100> directions. The optimum magnetic properties obtained in Fe-28Cr-15Co-3.5Mo-1.8Ti alloy are intrinsic coercive force, iHc, of 78.8 kA/m (990 Oe), remanence, Br of 1.12 T (11.2 kG) and energy product, (BH)max of 52.5 kJ/m3 (6.5 MGOe). The development of Fe-28Cr-15Co-3.5Mo-1.8Ti magnets as well as characterization of texture, microstructural and magnetic properties in the current study would be helpful in designing the new Fe-Cr-Co-Mo based magnets suitable for scientific and technological applications.

  1. LaCrO 3-based coatings deposited by high-energy micro-arc alloying process on a ferritic stainless steel interconnect material

    NASA Astrophysics Data System (ADS)

    Feng, Z. J.; Zeng, C. L.

    Currently used ferritic stainless steel interconnects are unsuitable for practical applications in solid oxide fuel cells operated at intermediate temperatures due to chromium volatility, poisoning of the cathode material, rapidly decreasing electrical conductivity and a low oxidation resistance. To overcome these problems, a novel, simple and cost-effective high-energy micro-arc alloying (HEMAA) process is proposed to prepare LaCrO 3-based coatings for the type 430 stainless steel interconnects. However, it is much difficult to deposit an oxide coating by HEMAA than a metallic coating due to the high brittleness of oxide electrodes for deposition. Therefore, a Cr-alloying layer is firstly obtained on the alloy surface by HEMAA using a Cr electrode rod, followed by a LaCrO 3-based coating using an electrode rod of LaCrO 3-20 wt.%Ni, with a metallurgical bonding between the coating and the substrate. The preliminary oxidation tests at 850 °C in air indicate that the LaCrO 3-based coatings showed a three-layered microstructure with a NiFe 2O 4 outer layer, a thick LaCrO 3 sub-layer and a thin Cr 2O 3-rich inner layer, which thereby possesses an excellent protectiveness to the substrate alloy and a low electrical contact resistance.

  2. Computational modeling of alloys at the atomic scale: from ab initio and thermodynamics to radiation-induced heterogeneous precipitation

    SciTech Connect

    Caro, A; Caro, M; Klaver, P; Sadigh, B; Lopasso, E M; Srivilliputhur, S G

    2007-02-02

    We describe the path we are following in the development of a computational approach to simulate radiation damage in FeCr ferritic steels. In these alloys magnetism introduces an anomaly in the heat of formation of the solid solution that has implications on the way excess Cr precipitates in the {alpha}{prime} phase in presence of heterogeneities. These complexities represent a challenge for atomistic (empirical) approaches that we address: (i) by proposing a modified many body potential, (ii) by using a thermodynamic package that determines free energy and phase diagrams, and (iii) by using a displacement Monte Carlo code in the transmutation ensemble that can deal with millions of atoms in parallel computational environments. This approach predicts that grain boundaries, dislocations and free surfaces are not preferential sites for precipitation of {alpha}{prime}.

  3. Ultrasound study of FeCr2S4 in high magnetic fields

    NASA Astrophysics Data System (ADS)

    Felea, V.; Yasin, S.; Günther, A.; Deisenhofer, J.; Krug von Nidda, H.-A.; Scheidt, E.-W.; Quach, D. V.; Groza, J. R.; Zherlitsyn, S.; Tsurkan, V.; Lemmens, P.; Wosnitza, J.; Loidl, A.

    2014-12-01

    We report on ultrasound studies of FeCr2S4 in static and pulsed magnetic fields exhibiting an orbital-order transition at 9 K. A longitudinal acoustic mode exhibits distinct features in the phase space of temperature and magnetic field due to magnetic and structural transformations. Pulsed-field measurements show significant differences in the sound velocity below and above the orbital-ordering transition as well as the spin-reorientation transition at 60 K. Our results indicate a reduction of the magnetocrystalline anisotropy on entering the orbitally ordered phase.

  4. Effects of Alloying Elements on High-Temperature Oxidation and Sticking Occurring During Hot Rolling of Modified Ferritic STS430J1L Stainless Steels

    NASA Astrophysics Data System (ADS)

    Ha, Dae Jin; Lee, Jong Seog; Kim, Nack J.; Lee, Sunghak

    2012-01-01

    In the present study, mechanisms of sticking that occurs during hot rolling of modified STS430J1L ferritic stainless steels were investigated by using a pilot-plant-scale rolling machine, and the effects of alloying elements on sticking were analyzed by the high-temperature oxidation behavior. The hot-rolling test results indicated that the Cr oxide layer formed in a heating furnace was broken off and infiltrated the steel, thereby forming Cr oxides on the rolled steel surface. Because the surface region without oxides underwent a reduction in hardness rather than the surface region with oxides, the thickness of the surface oxide layer favorably affected the resistance to sticking. The addition of Zr, Cu, and Ni to the ferritic stainless steels worked in favor of the decreased sticking, but the Si addition negatively affected the resistance to sticking. In the Si-rich steel, Si oxides were continuously formed along the interfacial area between the Cr oxide layer and the base steel, and interrupted the formation and growth of the Cr oxide layer. Because the Si addition played a role in increasing sticking, the reduction in Si content was desirable for preventing sticking.

  5. Current status and recent research achievements in ferritic/martensitic steels

    NASA Astrophysics Data System (ADS)

    Tavassoli, A.-A. F.; Diegele, E.; Lindau, R.; Luzginova, N.; Tanigawa, H.

    2014-12-01

    When the austenitic stainless steel 316L(N) was selected for ITER, it was well known that it would not be suitable for DEMO and fusion reactors due to its irradiation swelling at high doses. A parallel programme to ITER collaboration already had been put in place, under an IEA fusion materials implementing agreement for the development of a low activation ferritic/martensitic steel, known for their excellent high dose irradiation swelling resistance. After extensive screening tests on different compositions of Fe-Cr alloys, the chromium range was narrowed to 7-9% and the first RAFM was industrially produced in Japan (F82H: Fe-8%Cr-2%W-TaV). All IEA partners tested this steel and contributed to its maturity. In parallel several other RAFM steels were produced in other countries. From those experiences and also for improving neutron efficiency and corrosion resistance, European Union opted for a higher chromium lower tungsten grade, Fe-9%Cr-1%W-TaV steel (Eurofer), and in 1997 ordered the first industrial heats. Other industrial heats have been produced since and characterised in different states, including irradiated up to 80 dpa. China, India, Russia, Korea and US have also produced their grades of RAFM steels, contributing to overall maturity of these steels. This paper reviews the work done on RAFM steels by the fusion materials community over the past 30 years, in particular on the Eurofer steel and its design code qualification for RCC-MRx.

  6. Structural characterization of Cr/Gd/Cr and Cr/Gd/Fe/Cr multilayer nanostructures by X-ray reflectometry

    NASA Astrophysics Data System (ADS)

    Babanov, Yu. A.; Salamatov, Yu. A.; Ponomarev, D. A.; Naumova, L. I.; Proglyado, V. V.; Milyaev, M. A.; Ustinov, V. V.

    2015-11-01

    It is shown that the new approach to low-contrast systems upon the interpretation of X-ray reflectivity data can be applied to multilayer samples such as Cr/Gd/Fe/Cr/Si. The method is based on solving the Fredholm integral equation of the first kind, which connects the reflectivity with the concentration profiles of elements that enter into the sample composition. The inverse ill-posed problem of the determination of the concentration profile is solved using the regularization method. The efficiency of the method proposed is verified by model calculations fulfilled for a Cr/Gd/Fe/Cr/Si four-layer structure, where there are both high-contrast pairs of layers (Cr/Gd) and pairs with a low contrast (Fe/Cr). Experimental data for Cr/Gd/Cr and Cr/Gd/Fe/Cr multilayer nanoheterostructures have been obtained under laboratory conditions. The thicknesses of all layers of all the elements and of the Cr/Gd, Gd/Fe, and Fe/Cr interfaces have been determined.

  7. Origin of spin gapless semiconductor behavior in CoFeCrGa: Theory and Experiment

    SciTech Connect

    Bainsla, Lakhan; Mallick, A. I.; Raja, M. Manivel; Coelho, A. A.; Nigam, A. K.; Johnson, D. D.; Alam, Aftab; Suresh, K. G.

    2015-07-08

    Despite a plethora of materials suggested for spintronic applications, a new class of materials has emerged, namely spin gapless semiconductors (SGS), which offers potentially more advantageous properties than existing ones. These magnetic semiconductors exhibit a finite band gap for one spin channel and a closed gap for the other. Supported by electronic-structure calculations, we report evidence of SGS behavior in equiatomic quaternary CoFeCrGa, having a cubic Heusler (prototype LiMgPdSn) structure but exhibiting chemical disorder (DO3 structure). CoFeCrGa is found to transform from SGS to half-metallic phase under pressure, which is attributed to unique electronic-structure features. The saturation magnetization (MS) was obtained at 8K agrees with the Slater-Pauling rule and the Curie temperature (TC) is found to exceed 400K. Carrier concentration (up to 250K) and electrical conductivity are observed to be nearly temperature independent, prerequisites for SGS. The anomalous Hall coefficient is estimated to be 185S/cm at 5K. Considering the SGS properties and high TC, this material appears to be promising for spintronic applications.

  8. Coupled ferroelectric polarization and magnetization in spinel FeCr2S4.

    PubMed

    Lin, L; Zhu, H X; Jiang, X M; Wang, K F; Dong, S; Yan, Z B; Yang, Z R; Wan, J G; Liu, J-M

    2014-10-06

    One of the core issues for multiferroicity is the strongly coupled ferroelectric polarization and magnetization, while so far most multiferroics have antiferromagnetic order with nearly zero magnetization. Magnetic spinel compounds with ferrimagnetic order may be alternative candidates offering large magnetization when ferroelectricity can be activated simultaneously. In this work, we investigate the ferroelectricity and magnetism of spinel FeCr2S4 in which the Fe(2+) sublattice and Cr(3+) sublattice are coupled in antiparallel alignment. Well defined ferroelectric transitions below the Fe(2+) orbital ordering temperature Too = 8.5 K are demonstrated. The ferroelectric polarization has two components. One component arises mainly from the noncollinear conical spin order associated with the spin-orbit coupling, which is thus magnetic field sensitive. The other is probably attributed to the Jahn-Teller distortion induced lattice symmetry breaking, occurring below the orbital ordering of Fe(2+). Furthermore, the coupled ferroelectric polarization and magnetization in response to magnetic field are observed. The present work suggests that spinel FeCr2S4 is a multiferroic offering both ferroelectricity and ferrimagnetism with large net magnetization.

  9. Origin of spin gapless semiconductor behavior in CoFeCrGa: Theory and Experiment

    NASA Astrophysics Data System (ADS)

    Bainsla, Lakhan; Mallick, A. I.; Raja, M. Manivel; Coelho, A. A.; Nigam, A. K.; Johnson, D. D.; Alam, Aftab; Suresh, K. G.

    2015-07-01

    Despite a plethora of materials suggested for spintronic applications, a new class of materials has emerged, namely spin gapless semiconductors (SGS), which offers potentially more advantageous properties than existing ones. These magnetic semiconductors exhibit a finite band gap for one spin channel and a closed gap for the other. Here, supported by electronic-structure calculations, we report evidence of SGS behavior in equiatomic quaternary CoFeCrGa, having a cubic Heusler (prototype LiMgPdSn) structure but exhibiting chemical disorder (DO3 structure). CoFeCrGa is found to transform from SGS to half-metallic phase under pressure, which is attributed to unique electronic-structure features. The saturation magnetization (MS) obtained at 8 K agrees with the Slater-Pauling rule and the Curie temperature (TC) is found to exceed 400 K . Carrier concentration (up to 250 K ) and electrical conductivity are observed to be nearly temperature independent, prerequisites for SGS. The anomalous Hall coefficient is estimated to be 185 S /cm at 5 K . Considering the SGS properties and high TC, this material appears to be promising for spintronic applications.

  10. Origin of spin gapless semiconductor behavior in CoFeCrGa: Theory and Experiment

    DOE PAGESBeta

    Bainsla, Lakhan; Mallick, A. I.; Raja, M. Manivel; Coelho, A. A.; Nigam, A. K.; Johnson, D. D.; Alam, Aftab; Suresh, K. G.

    2015-07-08

    Despite a plethora of materials suggested for spintronic applications, a new class of materials has emerged, namely spin gapless semiconductors (SGS), which offers potentially more advantageous properties than existing ones. These magnetic semiconductors exhibit a finite band gap for one spin channel and a closed gap for the other. Supported by electronic-structure calculations, we report evidence of SGS behavior in equiatomic quaternary CoFeCrGa, having a cubic Heusler (prototype LiMgPdSn) structure but exhibiting chemical disorder (DO3 structure). CoFeCrGa is found to transform from SGS to half-metallic phase under pressure, which is attributed to unique electronic-structure features. The saturation magnetization (MS) wasmore » obtained at 8K agrees with the Slater-Pauling rule and the Curie temperature (TC) is found to exceed 400K. Carrier concentration (up to 250K) and electrical conductivity are observed to be nearly temperature independent, prerequisites for SGS. The anomalous Hall coefficient is estimated to be 185S/cm at 5K. Considering the SGS properties and high TC, this material appears to be promising for spintronic applications.« less

  11. Cyclic Oxidation of FeCrAlY/Al2O3 Composites

    NASA Technical Reports Server (NTRS)

    Nesbitt, James A.; Draper, Susan L.; Barrett, Charles A.

    1999-01-01

    Three-ply FeCrAlY/Al2O3 composites and FeCrAlY matrix-only samples were cyclically oxidized at 1000 C and 1100 C for up to 1000 1-hr cycles. Fiber ends were exposed at the ends of the composite samples. Following cyclic oxidation, cracks running parallel to and perpendicular to the fibers were observed on the large surface of the composite. In addition, there was evidence of increased scale damage and spallation around the exposed fiber ends, particularly around the middle ply fibers. This damage was more pronounced at the higher temperature. The exposed fiber ends showed cracking between fibers in the outer plies, occasionally with Fe and Cr-rich oxides growing out of the cracks. Large gaps developed at the fiber/matrix interface around many of the fibers, especially those in the outer plies. Oxygen penetrated many of these gaps resulting in significant oxide formation at the fiber/matrix interface far within the composite sample. Around several fibers, the matrix was also internally oxidized showing Al2O3 precipitates in a radial band around the fibers. The results show that these composites have poor cyclic oxidation resistance due to the CTE mismatch and inadequate fiber/matrix bond strength at temperatures of 1000 C and above.

  12. Composite Nafion 117-TMSP membrane for Fe-Cr redox flow battery applications

    NASA Astrophysics Data System (ADS)

    Haryadi, Gunawan, Y. B.; Mursid, S. P.; Harjogi, D.

    2016-04-01

    The modification of Nafion 117 - TMSP (trimethoxysylilprophanthiol) composite membrane has been conducted by in-situ sol-gel method followed by characterization of structural and properties of material using spectroscopic techniques. The performance of composite membrane has then been examined in the single stack module of Fe-Cr Redox Flow Battery. It was found that the introduction of silica from TMSP through sol-gel process within the Nafion 117 membrane produced composite membrane that has slightly higher proton conductivity values as compared to the pristine of Nafion 117 membrane observed by electrochemical impedance spectroscopy. The degree of swelling of water in the composite membrane demonstrated greatly reduced than a pristine Nafion 117 signifying low water cross over. The SEM-EDX measurements indicated that there was no phase separation occurred suggesting that silica nanoparticles are distributed homogeneously within the composite membrane. The composite membrane used as separator in the system of Fe-Cr Redox Flow Battery revealed no cross mixing (crossover) occurred between anolyte and catholyte in the system as observed from the total voltage measurements that closed to the theoretical value. The battery efficiency generally increased as the volume of the electrolytes enlarged.

  13. Flight Planning for the International Space Station - Levitation Observation of Dendrite Evolution in Steel Ternary Alloy Rapid Solidification (LODESTARS)

    NASA Technical Reports Server (NTRS)

    Flemings, Merton C.; Matson, Douglas M.; Hyers, Robert W.; Rogers, Jan R.

    2003-01-01

    During rapid solidification, a molten sample is cooled below its equilibrium solidification temperature to form a metastable liquid. Once nucleation is initiated, growth of the solid phase proceeds and can be seen as a sudden rise in temperature. The heat of fusion is rejected ahead of the growing dendrites into the undercooled liquid in a process known as recalescence. Fe-Cr-Ni alloys may form several equilibrium phases and the hypoeutectic alloys, with compositions near the commercially important 316 stainless steel alloy, are observed to solidify by way of a two-step process known as double recalescence. During double recalescence, the first temperature rise is associated with formation of the metastable ferritic solid phase with subsequent conversion to the stable austenitic phase during the second temperature rise. Selection of which phase grows into the undercooled melt during primary solidification may be accomplished by choice of the appropriate nucleation trigger material or by control of the processing parameters during rapid solidification. Due to the highly reactive nature of the molten sample material and in order to avoid contamination of the undercooled melt, a containerless electromagnetic levitation (EML) processing technique is used. In ground-based EML, the same forces that support the weight of the sample against gravity also drive convection in the liquid sample. However, in microgravity, the force required to position the sample is greatly reduced, so convection may be controlled over a wide range of internal flows. Space Shuttle experiments have shown that the double recalescence behavior of Fe-Cr-Ni alloys changes between ground and space EML experiments. This program is aimed at understanding how melt convection influences phase selection and the evolution of rapid solidification microstructures.

  14. The magnetic properties of plasma-sprayed thick-film manganese zinc ferrite (MZF) and nickel iron alloy (Permalloy) composites

    SciTech Connect

    Liang, S.; Gambino, R. J.; Sampath, S.; Raja, M. M.

    2006-04-15

    MnZn ferrite/Permalloy composites have potential in high frequency magnetic applications and can be made into thick-film devices by air plasma spray. The as-sprayed composites have lower saturation magnetization than the starting powder. After annealing below 600 deg. C, the magnetic properties and electrical resistivity improve significantly. The changes in magnetic and electrical properties were correlated to structural changes and studied by x-ray-diffraction analysis, vibrating-sample magnetometer measurements, and microstructural analysis.

  15. Establishing a Scientific Basis for Optimizing Compositions, Process Paths and Fabrication Methods for Nanostructured Ferritic Alloys for Use in Advanced Fission Energy Systems

    SciTech Connect

    Odette, G Robert; Cunningham, Nicholas J., Wu, Yuan; Etienne, Auriane; Stergar, Erich; Yamamoto, Takuya

    2012-02-21

    The broad objective of this NEUP was to further develop a class of 12-15Cr ferritic alloys that are dispersion strengthened and made radiation tolerant by an ultrahigh density of Y-Ti-O nanofeatures (NFs) in the size range of less than 5 nm. We call these potentially transformable materials nanostructured ferritic alloys (NFAs). NFAs are typically processed by ball milling pre-alloyed rapidly solidified powders and yttria (Y2O3) powders. Proper milling effectively dissolves the Ti, Y and O solutes that precipitate as NFs during hot consolidation. The tasks in the present study included examining alternative processing paths, characterizing and optimizing the NFs and investigating solid state joining. Alternative processing paths involved rapid solidification by gas atomization of Fe, 14% Cr, 3% W, and 0.4% Ti powders that are also pre-alloyed with 0.2% Y (14YWT), where the compositions are in wt.%. The focus is on exploring the possibility of minimizing, or even eliminating, the milling time, as well as producing alloys with more homogeneous distributions of NFs and a more uniform, fine grain size. Three atomization environments were explored: Ar, Ar plus O (Ar/O) and He. The characterization of powders and alloys occurred through each processing step: powder production by gas atomization; powder milling; and powder annealing or hot consolidation by hot isostatic pressing (HIPing) or hot extrusion. The characterization studies of the materials described here include various combinations of: a) bulk chemistry; b) electron probe microanalysis (EPMA); c) atom probe tomography (APT); d) small angle neutron scattering (SANS); e) various types of scanning and transmission electron microscopy (SEM and TEM); and f) microhardness testing. The bulk chemistry measurements show that preliminary batches of gas-atomized powders could be produced within specified composition ranges. However, EPMA and TEM showed that the Y is heterogeneously distributed and phase separated, but

  16. Characterization of low alloy ferritic steel–Ni base alloy dissimilar metal weld interface by SPM techniques, SEM/EDS, TEM/EDS and SVET

    SciTech Connect

    Wang, Siyan; Ding, Jie; Ming, Hongliang; Zhang, Zhiming; Wang, Jianqiu

    2015-02-15

    The interface region of welded A508–Alloy 52 M is characterized by scanning probe microscope (SPM) techniques, scanning electron microscopy (SEM)/energy dispersive spectroscopy (EDS), transmission electron microscopy (TEM)/Energy Dispersive Spectroscopy (EDS) and scanning vibrate electrode technique (SVET). The regions along the welded A508–Alloy 52 M interface can be categorized into two types according to their different microstructures. In the type-I interface region, A508 and Alloy 52 M are separated by the fusion boundary, while in the type-II interface region, A508 and Alloy 52 M are separated by a martensite zone. A508, martensite zone and grain boundaries in Alloy 52 M are ferromagnetic while the Alloy 52 M matrix is paramagnetic. The Volta potentials measured by scanning Kelvin probe force microscopy (SKPFM) of A508, martensite zone and Alloy 52 M follow the order: V{sub 52} {sub M} > V{sub A508} > V{sub martensite}. The corrosion behavior of A508–Alloy 52 M interface region is galvanic corrosion, in which Alloy 52 M is cathode while A508 is anode. The martensite dissolves faster than Alloy 52 M, but slower than A508 in the test solution. - Highlights: • The A508–Alloy 52 M interface regions can be categorized into two types. • The chromium depleted region is observed along the Alloy 52 M grain boundary. • The Alloy 52 M grain boundaries which are close to the interface are ferromagnetic. • Martensite zone has lower Volta potential but higher corrosion resistance than A508.

  17. Tensile testing of Fe and FeCr nanowires using molecular dynamics simulations

    SciTech Connect

    Byggmästar, J. Granberg, F.; Kuronen, A.; Nordlund, K.; Henriksson, K. O. E.

    2015-01-07

    Using molecular dynamics, we have studied the behaviour of cylindrical [001]-oriented Fe and FeCr nanowires under uniaxial tensile strain with both an embedded atom method (EAM) and a Tersoff-like bond order potential. The mechanical properties were analysed and the deformation mechanism was studied and compared between the potentials. The effects of chromium content and size of the wire were studied. Both potentials show elongation by deformation twinning in the 〈111〉/(211) system resulting in a significantly stiffer and stronger [110]-axial nanowire. The pure iron nanowires are elastically softer than bulk iron and an addition of chromium has both a softening and weakening effect. The bond order potential shows a strong dependence on chromium concentration, while the dependence is considerably weaker for the EAM potential.

  18. The interlayer exchange interaction in multilayer magnetic systems Fe/Cr/Fe (Review Article)

    NASA Astrophysics Data System (ADS)

    Kreines, N. M.; Kholin, D. I.; Demokritov, S. O.

    2012-09-01

    Upsurge of interest in the study of magnetic multilayer structures began in the mid-80s of the twentieth century and was caused by significant progress in the technology of ultrathin metallic films. For a few years, phenomena extremely interesting from both fundamental and applied point of view have been found in these structures: the antiparallel arrangement of the ferromagnetic layers, giant magnetoresistance, alternating oscillations of the interlayer exchange, noncollinear interlayer ordering of magnetic moments. All this and the closeness of technologies, used for the sample preparation to those traditionally applied in microelectronics, promised great potentials for developing compact magnetic field sensors, non-volatile memory for electronic devices, etc. To date, some of these features are already implemented in the mass commercial products (e.g., read heads of hard drives), and others still wait in the wings. The Nobel Prize, awarded in 2007 to A. Fert and P. Grünberg with the words "For the discovery of the giant magnetoresistance effect" can be considered as recognition of the importance of the discoveries made in this area. A special place in these works was given to the Fe/Cr/Fe system. It is there for the first time almost all of the most interesting phenomena were observed that caused a boom in the physics of magnetic films. However, until recently the nature of the exchange interaction in this system aroused great debates. First of all, it was due to a complex phase diagram of chromium spacer and strong influence on the sample properties of technological perfection of its structure. Here we made a brief review of the main experimental and theoretical studies on the multilayer systems Fe/Cr/Fe, as well as recounted the results of our own studies (performed with a group of co-authors), which greatly clarify the mechanism of the interlayer interaction in this system.

  19. Characterization of TiN, TiC and Ti(C,N) in titanium-alloyed ferritic chromium steels focusing on the significance of different particle morphologies

    SciTech Connect

    Michelic, S.K.; Loder, D.; Reip, T.; Ardehali Barani, A.; Bernhard, C.

    2015-02-15

    Titanium-alloyed ferritic chromium steels are a competitive option to classical austenitic stainless steels owing to their similar corrosion resistance. The addition of titanium significantly influences their final steel cleanliness. The present contribution focuses on the detailed metallographic characterization of titanium nitrides, titanium carbides and titanium carbonitrides with regard to their size, morphology and composition. The methods used are manual and automated Scanning Electron Microscopy with Energy Dispersive X-ray Spectroscopy as well as optical microscopy. Additional thermodynamic calculations are performed to explain the precipitation procedure of the analyzed titanium nitrides. The analyses showed that homogeneous nucleation is decisive at an early process stage after the addition of titanium. Heterogeneous nucleation gets crucial with ongoing process time and essentially influences the final inclusion size of titanium nitrides. A detailed investigation of the nuclei for heterogeneous nucleation with automated Scanning Electron Microscopy proved to be difficult due to their small size. Manual Scanning Electron Microscopy and optical microscopy have to be applied. Furthermore, it was found that during solidification an additional layer around an existing titanium nitride can be formed which changes the final inclusion morphology significantly. These layers are also characterized in detail. Based on these different inclusion morphologies, in combination with thermodynamic results, tendencies regarding the formation and modification time of titanium containing inclusions in ferritic chromium steels are derived. - Graphical abstract: Display Omitted - Highlights: • The formation and modification of TiN in the steel 1.4520 was examined. • Heterogeneous nucleation essentially influences the final steel cleanliness. • In most cases heterogeneous nuclei in TiN inclusions are magnesium based. • Particle morphology provides important information

  20. Evaluation of Pb-17Li compatibility of ODS Fe-12Cr-5Al alloys

    NASA Astrophysics Data System (ADS)

    Unocic, Kinga A.; Hoelzer, David T.

    2016-10-01

    The Dual Coolant Lead Lithium (DCLL: eutectic Pb-17Li and He) blanket concept requires improved Pb-17Li compatibility with ferritic steels in order to demonstrate acceptable performance in fusion reactors. As an initial step, static Pb-17at.%Li (Pb-17Li) capsule experiments were conducted on new oxide dispersion strengthened (ODS) FeCrAl alloys ((1) Y2O3 (125Y), (2) Y2O3 + ZrO2 (125YZ), (3) Y2O3 + HfO2 (125YH), and (4) Y2O3 + TiO2 (125YT)) produced at ORNL via mechanical alloying (MA). Tests were conducted in static Pb-17Li for 1000 h at 700 °C. Alloys showed promising compatibility with Pb-17Li with small mass change after testing for 125YZ, 125YH and 125YT, while the 125Y alloy experienced the highest mass loss associated with some oxide spallation and subsequent alloy dissolution. X-ray diffraction methods identified the surface reaction product as LiAlO2 on all four alloys. A small decrease (∼1 at.%) in Al content beneath the oxide scale was observed in all four ODS alloys, which extended 60 μm beneath the oxide/metal interface. This indicates improvements in alloy dissolution by decreasing the amount of Al loss from the alloy. Scales formed on 125YZ, 125YH and 125YT were examined via scanning transmission electron microscopy (S/TEM) and revealed incorporation of Zr-, Hf-, and Ti-rich precipitates within the LiAlO2 product, respectively. This indicates an inward scale growth mechanism. Future work in flowing Pb-17Li is needed to further evaluate the effectiveness of this strategy in a test blanket module.

  1. A high-throughput investigation of Fe-Cr-Al as a novel high-temperature coating for nuclear cladding materials

    NASA Astrophysics Data System (ADS)

    Bunn, Jonathan Kenneth; Fang, Randy L.; Albing, Mark R.; Mehta, Apurva; Kramer, Matthew J.; Besser, Matthew F.; Hattrick-Simpers, Jason R.

    2015-07-01

    High-temperature alloy coatings that can resist oxidation are urgently needed as nuclear cladding materials to mitigate the danger of hydrogen explosions during meltdown. Here we apply a combination of computationally guided materials synthesis, high-throughput structural characterization and data analysis tools to investigate the feasibility of coatings from the Fe-Cr-Al alloy system. Composition-spread samples were synthesized to cover the region of the phase diagram previous bulk studies have identified as forming protective oxides. The metallurgical and oxide phase evolution were studied via in situ synchrotron glancing incidence x-ray diffraction at temperatures up to 690 K. A composition region with an Al concentration greater than 3.08 at%, and between 20.0 at% and 32.9 at% Cr showed the least overall oxide growth. Subsequently, a series of samples were deposited on stubs and their oxidation behavior at 1373 K was observed. The continued presence of a passivating oxide was confirmed in this region over a period of 6 h.

  2. Long term high temperature oxidation characteristics of La and Cu alloyed ferritic stainless steels for solid oxide fuel cell interconnects

    NASA Astrophysics Data System (ADS)

    Swaminathan, Srinivasan; Lee, Young-Su; Kim, Dong-Ik

    2016-09-01

    To ensure the best performance of solid oxide fuel cell metallic interconnects, the Fe-22 wt.% Cr ferritic stainless steels with various La contents (0.006-0.6 wt.%) and Cu addition (1.57 wt.%), are developed. Long-term isothermal oxidation behavior of these steels is investigated in air at 800 °C, for 2700 h. Chemistry, morphology, and microstructure of the thermally grown oxide scale are examined using XPS, SEM-EDX, and XRD techniques. Broadly, all the steels show a double layer consisting of an inner Cr2O3 and outer (Mn, Cr)3O4. Distinctly, in the La-added steels, binary oxides of Cr, Mn and Ti are found at the oxide scale surface together with (Mn, Cr)3O4. Furthermore, all La-varied steels possess the metallic Fe protrusions along with discontinuous (Mn, Cr)3O4 spinel zones at the oxide scale/metal interface and isolated precipitates of Ti-oxides in the underlying matrix. Increase of La content to 0.6 wt.% is detrimental to the oxidation resistance. For the Cu-added steel, Cu is found to segregate strongly at the oxide scale/metal interface which inhibits the ingress of oxygen thereby suppressing the subscale formation of (Mn, Cr)3O4. Thus, Cu addition to the Fe-22Cr ferritic stainless steels benefits the oxidation resistance.

  3. Deformation mechanisms in a precipitation-strengthened ferritic super alloy revealed by in situ neutron dffraction studies at elevated temperatures

    SciTech Connect

    Huang, Shenyan; Gao, Yanfei; An, Ke; Zheng, Lili; Teng, Zhenke; Wu, Wei; Liaw, Peter K.

    2015-01-01

    The ferritic superalloy Fe–10Ni–6.5Al–10Cr–3.4Mo strengthened by ordered (Ni,Fe)AlB2-type precipitates is a candidate material for ultra-supercritical steam turbine applications above 923 K. Despite earlier success in improving its room-temperature ductility, the creep resistance of this material at high temperatures needs to be further improved, which requires a fundamental understanding of the high-temperature deformation mechanisms at the scales of individual phases and grains. In situ neutron diffraction has been utilized to investigate the lattice strain evolution and the microscopic load-sharing mechanisms during tensile deformation of this ferritic superalloy at elevated temperatures. Finite-element simulations based on the crystal plasticity theory are employed and compared with the experimental results, both qualitatively and quantitatively. Based on these interphase and intergranular load-partitioning studies, it is found that the deformation mechanisms change from dislocation slip to those related to dislocation climb, diffusional flow and possibly grain boundary sliding, below and above 873 K, respectively. Insights into microstructural design for enhancing creep resistance are also discussed.

  4. Development of Austenitic ODS Strengthened Alloys for Very High Temperature Applications

    SciTech Connect

    Stubbins, James; Heuser, Brent; Robertson, Ian; Sehitoglu, Huseyin; Sofronis, Petros; Gewirth, Andrew

    2015-04-22

    This “Blue Sky” project was directed at exploring the opportunities that would be gained by developing Oxide Dispersion Strengthened (ODS) alloys based on the Fe-Cr-Ni austenitic alloy system. A great deal of research effort has been directed toward ferritic and ferritic/martensitic ODS alloys which has resulted in reasonable advances in alloy properties. Similar gains should be possible with austenitic alloy which would also take advantage of other superior properties of that alloy system. The research effort was aimed at the developing an in-depth understanding of the microstructural-level strengthening effects of ODS particles in austentic alloys. This was accomplished on a variety of alloy compositions with the main focus on 304SS and 316SS compositions. A further goal was to develop an understanding other the role of ODS particles on crack propagation and creep performance. Since these later two properties require bulk alloy material which was not available, this work was carried out on promising austentic alloy systems which could later be enhanced with ODS strengthening. The research relied on a large variety of micro-analytical techniques, many of which were available through various scientific user facilities. Access to these facilities throughout the course of this work was instrumental in gathering complimentary data from various analysis techniques to form a well-rounded picture of the processes which control austenitic ODS alloy performance. Micromechanical testing of the austenitic ODS alloys confirmed their highly superior mechanical properties at elevated temperature from the enhanced strengthening effects. The study analyzed the microstructural mechanisms that provide this enhanced high temperature performance. The findings confirm that the smallest size ODS particles provide the most potent strengthening component. Larger particles and other thermally- driven precipitate structures were less effective contributors and, in some cases, limited

  5. Precipitate phases in normalized and tempered ferritic/martensitic steel P92

    NASA Astrophysics Data System (ADS)

    Shen, Yinzhong; Liu, Huan; Shang, Zhongxia; Xu, Zhiqiang

    2015-10-01

    Ferritic/martensitic steel P92 is a promising candidate for cladding and duct applications in Sodium-Cooled Fast Reactor. The precipitate phases of the P92 steel normalized at 1323 K (1050 °C) for 30 min and tempered at 1038 K (765 °C) for 1 h have been investigated using transmission electron microscopes. Four types of phases consisting of M23C6, MX, M2X and sigma-FeCr were identified in the steel. MX phases consist of Nb-rich M(C,N) carbonitride, Nb-rich MC carbide, V-rich M(C,N) carbonitride, V-rich MC carbide, V-rich MN nitride, and complex MC carbides with Nb-rich MC core and V-rich MC wings. M2X phases consist of Cr-rich M2(C,N) carbonitride, Cr-rich M2C carbide and M2N nitride. Sigma-FeCr has a simple tetragonal lattice and a typical chemical formula of Fe0.45Cr0.45W0.1. M23C6 and MX are the dominant phases, while the sigma-FeCr has the lowest content. The formation of sigma-FeCr and M2X phases in the steel is also discussed.

  6. Load partitioning between the bcc-iron matrix and NiAl-type precipitates in a ferritic alloy on multiple length scales.

    PubMed

    Sun, Zhiqian; Song, Gian; Sisneros, Thomas A; Clausen, Bjørn; Pu, Chao; Li, Lin; Gao, Yanfei; Liaw, Peter K

    2016-01-01

    An understanding of load sharing among constituent phases aids in designing mechanical properties of multiphase materials. Here we investigate load partitioning between the body-centered-cubic iron matrix and NiAl-type precipitates in a ferritic alloy during uniaxial tensile tests at 364 and 506 °C on multiple length scales by in situ neutron diffraction and crystal plasticity finite element modeling. Our findings show that the macroscopic load-transfer efficiency is not as high as that predicted by the Eshelby model; moreover, it depends on the matrix strain-hardening behavior. We explain the grain-level anisotropic load-partitioning behavior by considering the plastic anisotropy of the matrix and elastic anisotropy of precipitates. We further demonstrate that the partitioned load on NiAl-type precipitates relaxes at 506 °C, most likely through thermally-activated dislocation rearrangement on the microscopic scale. The study contributes to further understanding of load-partitioning characteristics in multiphase materials. PMID:26979660

  7. First principles assessment of helium trapping in Y{sub 2}TiO{sub 5} in nano-featured ferritic alloys

    SciTech Connect

    Jin, Yanan; Jiang, Yong E-mail: odette@engineering.ucsb.edu; Yang, Litong; Lan, Guoqiang; Robert Odette, G. E-mail: odette@engineering.ucsb.edu; Yamamoto, Takuya; Shang, Jiacheng; Dang, Ying

    2014-10-14

    Nano-scale Y{sub 2}Ti{sub 2}O{sub 7} and Y{sub 2}TiO{sub 5} oxides are the major features that provide high strength and irradiation tolerance in nano-structured ferritic alloys. Here, we employ density functional theory to study helium trapping in Y{sub 2}TiO{sub 5}. The results suggest that helium is more deeply trapped in Y{sub 2}TiO{sub 5} compared to Y{sub 2}Ti{sub 2}O{sub 7}. Helium occupies open channels in Y{sub 2}TiO{sub 5}, where it weakly chemically interacts with neighboring oxygen anions, and results in less volume expansion compared to Y{sub 2}Ti{sub 2}O{sub 7}, reducing strains in the iron matrix. The corresponding helium mobility in these channels is very high. While its ultimate fate is to form oxide/matrix interface bubbles, transient deep trapping of helium in oxides plays a major role in the ability of NFA to manage helium distribution.

  8. Load partitioning between the bcc-iron matrix and NiAl-type precipitates in a ferritic alloy on multiple length scales

    DOE PAGESBeta

    Sun, Zhiqian; Song, Gian; Sisneros, Thomas A.; Clausen, Bjorn; Pu, Chao; Li, Lin; Gao, Yanfei; Liaw, Peter K.

    2016-03-16

    An understanding of load sharing among constituent phases aids in designing mechanical properties of multiphase materials. Here we investigate load partitioning between the body-centered-cubic iron matrix and NiAl-type precipitates in a ferritic alloy during uniaxial tensile tests at 364 and 506 C on multiple length scales by in situ neutron diffraction and crystal plasticity finite element modeling. Our findings show that the macroscopic load-transfer efficiency is not as high as that predicted by the Eshelby model; moreover, it depends on the matrix strain-hardening behavior. We explain the grain-level anisotropic load-partitioning behavior by considering the plastic anisotropy of the matrix andmore » elastic anisotropy of precipitates. We further demonstrate that the partitioned load on NiAl-type precipitates relaxes at 506 C, most likely through thermally-activated dislocation rearrangement on the microscopic scale. Furthermore, the study contributes to further understanding of load-partitioning characteristics in multiphase materials.« less

  9. Effect of aluminizing of Cr-containing ferritic alloys on the seal strength of a novel high-temperature solid oxide fuel cell sealing glass

    SciTech Connect

    Chou, Y. S.; Stevenson, Jeffry W.; Singh, Prabhakar

    2008-12-01

    A novel high-temperature alkaline-earth silicate sealing glass was developed for solid oxide fuel cell (SOFC) applications. The glass was used to join two metallic coupons of Cr-containing ferritic stainless steel for seal strength evaluation. In previous work, SrCrO4 was found to form along the glass/steel interface, which led to severe strength degradation. In the present study, aluminization of the steel surface was investigated as a remedy to minimize or prevent the strontium chromate formation. Three different processes for aluminization were evaluated with Crofer22APU stainless steel: pack cementation, vapor phase deposition, and aerosol spraying. It was found that pack cementation resulted in a rough surface with occasional cracks in the Al-diffused region. Vapor phase deposition yielded a smoother surface, but the resulting high Al content increased the coefficient of thermal expansion (CTE), resulting in failure of joined coupons. Aerosol spraying of an Al-containing salt resulted in formation of a thin aluminum oxide layer without any surface damage. The room temperature seal strength was evaluated in the as-fired state and in environmentally aged conditions. In contrast to earlier results with uncoated Crofer22APU, the aluminized samples showed no strength degradation even for samples aged in air. Interfacial and chemical compatibility was also investigated. The results showed aluminization to be a viable candidate approach to minimize undesirable chromate formation between alkaline earth silicate sealing glass and Cr-containing interconnect alloys for SOFC applications.

  10. Load partitioning between the bcc-iron matrix and NiAl-type precipitates in a ferritic alloy on multiple length scales

    PubMed Central

    Sun, Zhiqian; Song, Gian; Sisneros, Thomas A.; Clausen, Bjørn; Pu, Chao; Li, Lin; Gao, Yanfei; Liaw, Peter K.

    2016-01-01

    An understanding of load sharing among constituent phases aids in designing mechanical properties of multiphase materials. Here we investigate load partitioning between the body-centered-cubic iron matrix and NiAl-type precipitates in a ferritic alloy during uniaxial tensile tests at 364 and 506 °C on multiple length scales by in situ neutron diffraction and crystal plasticity finite element modeling. Our findings show that the macroscopic load-transfer efficiency is not as high as that predicted by the Eshelby model; moreover, it depends on the matrix strain-hardening behavior. We explain the grain-level anisotropic load-partitioning behavior by considering the plastic anisotropy of the matrix and elastic anisotropy of precipitates. We further demonstrate that the partitioned load on NiAl-type precipitates relaxes at 506 °C, most likely through thermally-activated dislocation rearrangement on the microscopic scale. The study contributes to further understanding of load-partitioning characteristics in multiphase materials. PMID:26979660

  11. Load partitioning between the bcc-iron matrix and NiAl-type precipitates in a ferritic alloy on multiple length scales

    NASA Astrophysics Data System (ADS)

    Sun, Zhiqian; Song, Gian; Sisneros, Thomas A.; Clausen, Bjørn; Pu, Chao; Li, Lin; Gao, Yanfei; Liaw, Peter K.

    2016-03-01

    An understanding of load sharing among constituent phases aids in designing mechanical properties of multiphase materials. Here we investigate load partitioning between the body-centered-cubic iron matrix and NiAl-type precipitates in a ferritic alloy during uniaxial tensile tests at 364 and 506 °C on multiple length scales by in situ neutron diffraction and crystal plasticity finite element modeling. Our findings show that the macroscopic load-transfer efficiency is not as high as that predicted by the Eshelby model; moreover, it depends on the matrix strain-hardening behavior. We explain the grain-level anisotropic load-partitioning behavior by considering the plastic anisotropy of the matrix and elastic anisotropy of precipitates. We further demonstrate that the partitioned load on NiAl-type precipitates relaxes at 506 °C, most likely through thermally-activated dislocation rearrangement on the microscopic scale. The study contributes to further understanding of load-partitioning characteristics in multiphase materials.

  12. Evaluation of mechanical properties and biological response of an alumina-forming Ni-free ferritic alloy.

    PubMed

    González-Carrasco, J L; Ciapetti, G; Montealegre, M A; Pagani, S; Chao, J; Baldini, N

    2005-06-01

    PM 2000 is a Ni-free oxide dispersion strengthened Fe-20Cr-5Al alloy able to develop a fine, dense and tightly adherent alpha-alumina scale during high-temperature oxidation. Despite the high temperature involved during thermal oxidation (1100 degrees C), microstructural changes in the candidate material, a hot rolled product, hardly occurs. Consequently, the good mechanical properties of the as-received material are not significantly affected. Moreover, due to the high compressive residual stresses at the alumina scale, an increase in the fatigue limit from 500 to 530 MPa is observed. Such stresses also account for the high capability of the coating/metal system to withstand more than 1% tensile deformation without cracking. The biocompatibility of the alloy was assessed in comparison to commercial alumina. Saos-2 osteoblast-like cells were either challenged with PM 2000 particles, or seeded onto PM 2000 (with and without scale) solid samples. Viability, growth, and ALP release from cells were assessed after 3 or 7 days, while mineralization was checked at 18 days. This study has demonstrated that PM 2000 with and without scale are capable of supporting in vitro growth and function of osteoblast-like cells over a period of 18 days. Results from this study suggest that the resulting alumina/alloy system combines the good mechanical properties of the alloy with the superior biocompatibility of the alpha-alumina, for which there is very good clinical experience. PMID:15626434

  13. Effect of precipitations on the damping capacity of Fe-13Cr-2.5Mo alloy

    NASA Astrophysics Data System (ADS)

    Hu, Xiaofeng; Li, Xiuyan; Zhang, Bo; Rong, Lijian; Li, Yiyi

    2009-07-01

    The influence of precipitations on the damping capacity of Fe-13Cr-2.5Mo (mass %) based alloys has been investigated in this paper. The damping behaviors were examined by dynamic mechanical analyzer (DMA) at temperature t = 35 °C, vibrate frequency f = 1 Hz and strain amplitude ɛ of 10-6 and 10-3. Field-emission scanning electron microscope (FESEM) with X-ray energy dispersive spectrometer (EDS) was used to observe microstructure and determine the composition of precipitations. The results show that damping capacity of Fe-13Cr-2.5Mo based alloys is more strongly correlated with intragranular precipitation than with grain boundary (GB) precipitation. Fe-Cr-Mo alloy annealed at 1100 °C for 1 h followed by furnace cooling (FC) with relatively fewer intergranular precipitations, exhibits higher damping behavior. With the increase of annealing temperature, the amount of intragranular precipitations increases while damping capacity of Fe-Cr-Mo alloy decreases. Addition of 1.0% Ti obviously inhibits precipitation of GB precipitations, but promotes the intragranular precipitations in the alloy distinctly, so the damping capacity of Fe-Cr-Mo- 1Ti is slightly lower than that of Fe-Cr-Mo alloy. Addition of 1.0% Nb can significantly decrease damping capacity of Fe-Cr-Mo-1Nb at low strain amplitude. But at higher strain amplitude, damping capacity increases more rapidly and Fe- Cr-Mo-1Nb possesses the highest damping capacity. This result reveals that larger amount of precipitations in Fe-Cr-Mo based alloys can interact with dislocations and generate an amplitude-dependent dislocation damping Q-1dis at high strain amplitude.

  14. The oxidation and corrosion of ODS alloys

    NASA Technical Reports Server (NTRS)

    Lowell, Carl E.; Barrett, Charles A.

    1990-01-01

    The oxidation and hot corrosion of high temperature oxide dispersion strengthened (ODS) alloys are reviewed. The environmental resistance of such alloys are classified by oxide growth rate, oxide volatility, oxide spalling, and hot corrosion limitations. Also discussed are environmentally resistant coatings for ODS materials. It is concluded that ODS NiCrAl and FeCrAl alloys are highly oxidation and corrosion resistant and can probably be used uncoated.

  15. Structure-property relationships of anionic permselective membranes. [Fe/Cr redox storage batteries

    SciTech Connect

    Arnold, C. Jr.

    1983-01-01

    Anionic exchange membranes are used in Fe/Cr redox storage batteries to separate the anolyte from the catholyte and provide electrical continuity. Membranes with lower area resistivity, higher selectivity and reduced susceptibility toward fouling are required to improve the efficiency and lifetime of these batteries. In order to develop improved membrane, a better understanding of the relationships between these properties and such structural parameters as degree of crosslinking, ion exchange capacity and porosity were needed. The primary objective of this work was to define the structure-property relationships of anionic permselective membranes. A secondary goal was to develop empirical models which can be used to predict membrane performance. This kind of information should be useful for the development of improved membranes. To accomplish these goals a factorial study was carried out with model membranes. These membranes were designed in such a way that all three structural parameters could be varied independently. In this paper it will be shown how this approach not only provided models which could be used to predict membrane performance, but also how one of the model membrane exhibited better properties than state-of-the-art membranes.

  16. Magnetic patterning of Fe/Cr/Fe(001) trilayers by Ga{sup +} ion irradiation

    SciTech Connect

    Blomeier, S.; Hillebrands, B.; Demidov, V.E.; Demokritov, S.O.; Reuscher, B.; Brodyanski, A.; Kopnarski, M.

    2005-11-01

    Magnetic patterning of antiferromagnetically coupled epitaxial Fe (10 nm)/Cr (0.7 nm)/Fe (10 nm) (001) trilayers by irradiation with 30 keV Ga{sup +} ions was studied by means of atomic force microscopy, magnetic force microscopy, and Kerr magnetometry. It was found that within a fluence range of (1.25-5)x10{sup 16} ions/cm{sup 2} a complete transition from antiferromagnetic to ferromagnetic coupling between the two Fe layers can be achieved. The magnetization reversal processes of the nonirradiated, antiferromagnetically coupled areas situated close to the irradiated areas were studied with lateral resolution. Evidence for a lateral coupling mechanism between the magnetic moments of the irradiated and nonirradiated areas was found. Special attention was paid to preserve the flatness of the irradiated samples. Depending on the fluence, topographic steps ranging from +1.5 to -2 nm between the nonirradiated and irradiated areas were observed. At lower fluences the irradiation causes an increase of the surface height, while for higher fluences the height decreases. It was found that for the particular fluence of 2.7x10{sup 16} ions/cm{sup 2} no height difference between the irradiated and nonirradiated areas occurs. The results suggest that the irradiation of Fe/Cr/Fe trilayers with midenergy ions is an innovative method for magnetic patterning, preserving the initial smoothness of the sample.

  17. Fe-Cr-Al containing oxide semiconductors as potential solar water-splitting materials.

    PubMed

    Sliozberg, Kirill; Stein, Helge S; Khare, Chinmay; Parkinson, Bruce A; Ludwig, Alfred; Schuhmann, Wolfgang

    2015-03-01

    A high-throughput thin film materials library for Fe-Cr-Al-O was obtained by reactive magnetron cosputtering and analyzed with automated EDX and XRD to elucidate compositional and structural properties. An automated optical scanning droplet cell was then used to perform photoelectrochemical measurements of 289 compositions on the library, including electrochemical stability, potentiodynamic photocurrents and photocurrent spectroscopy. The photocurrent onset and open circuit potentials of two semiconductor compositions (n-type semiconducting: Fe51Cr47Al2Ox, p-type semiconducting Fe36.5Cr55.5Al8Ox) are favorable for water splitting. Cathodic photocurrents are observed at 1.0 V vs RHE for the p-type material exhibiting an open circuit potential of 0.85 V vs RHE. The n-type material shows an onset of photocurrents at 0.75 V and an open circuit potential of 0.6 V. The p-type material showed a bandgap of 1.55 eV, while the n-type material showed a bandgap of 1.97 eV. PMID:25650842

  18. Fe-Cr-Al containing oxide semiconductors as potential solar water-splitting materials.

    PubMed

    Sliozberg, Kirill; Stein, Helge S; Khare, Chinmay; Parkinson, Bruce A; Ludwig, Alfred; Schuhmann, Wolfgang

    2015-03-01

    A high-throughput thin film materials library for Fe-Cr-Al-O was obtained by reactive magnetron cosputtering and analyzed with automated EDX and XRD to elucidate compositional and structural properties. An automated optical scanning droplet cell was then used to perform photoelectrochemical measurements of 289 compositions on the library, including electrochemical stability, potentiodynamic photocurrents and photocurrent spectroscopy. The photocurrent onset and open circuit potentials of two semiconductor compositions (n-type semiconducting: Fe51Cr47Al2Ox, p-type semiconducting Fe36.5Cr55.5Al8Ox) are favorable for water splitting. Cathodic photocurrents are observed at 1.0 V vs RHE for the p-type material exhibiting an open circuit potential of 0.85 V vs RHE. The n-type material shows an onset of photocurrents at 0.75 V and an open circuit potential of 0.6 V. The p-type material showed a bandgap of 1.55 eV, while the n-type material showed a bandgap of 1.97 eV.

  19. Structural anomalies and the orbital ground state in FeCr2S4

    NASA Astrophysics Data System (ADS)

    Tsurkan, V.; Zaharko, O.; Schrettle, F.; Kant, Ch.; Deisenhofer, J.; Krug von Nidda, H.-A.; Felea, V.; Lemmens, P.; Groza, J. R.; Quach, D. V.; Gozzo, F.; Loidl, A.

    2010-05-01

    We report on high-resolution x-ray synchrotron powder-diffraction, magnetic-susceptibility, sound-velocity, thermal-expansion, and heat-capacity studies of the stoichiometric spinel FeCr2S4 . We provide clear experimental evidence of a structural anomaly which accompanies an orbital-order transition at low temperatures due to a static cooperative Jahn-Teller effect. At 9 K, magnetic susceptibility, ultrasound velocity, and specific heat reveal pronounced anomalies that correlate with a volume contraction as evidenced by thermal-expansion data. The analysis of the low-temperature heat capacity using a mean-field model with a temperature-dependent gap yields a gap value of about 18 K and is interpreted as the splitting of the electronic ground state of Fe2+ by a cooperative Jahn-Teller effect. This value is close to the splitting of the ground state due to spin-orbit coupling for isolated Fe2+ ions in an insulating matrix, indicating that Jahn-Teller and spin-orbit coupling are competing energy scales in this system. We argue that due to this competition, the spin-reorientation transition at around 60 K marks the onset of short-range orbital ordering accompanied by a clear broadening of Bragg reflections, an enhanced volume contraction compared to usual anharmonic behavior, and a softening of the lattice observed in the ultrasound measurements.

  20. Wear and Corrosion Behaviors of FeCrBSiNbW Amorphous/Nanocrystalline Coating Prepared by Arc Spraying Process

    NASA Astrophysics Data System (ADS)

    Cheng, J. B.; Wang, Z. H.; Xu, B. S.

    2012-09-01

    FeCrBSiNbW coatings were synthesized using robotically manipulating twin wires arc spraying system. The microstructure and mechanical properties of the coating were characterized. The coating has a laminated structure, and its porosity is 2.8%. The microstructure of the coating consists of amorphous and α-(Fe,Cr) nanocrystalline. The nanocrystalline grains with a scale of 20-75 nm are homogenously dispersed in amorphous matrix. The results show that FeCrBSiNbW coating has excellent wear and corrosion resistance. The wear resistance of the coating is about 4.6 times higher than that of 3Cr13 coating under the same testing condition. In 3.5% NaCl aqueous solution, the amorphous/nanocrystalline coating presents lower I corr values in polarization curves and higher fitted R t values in EIS plots than that of the 0Cr18Ni9 coating (chemical composition by EDAX analysis: C1.07-O12.38-Si0.49-Cr15.18-Mn0.89-Ni7.09-Fe62.24 at.%).

  1. Investigation of the temperature field in the magnetic hyperthermia using FeCrNbB magnetic particles

    NASA Astrophysics Data System (ADS)

    Astefanoaei, Iordana; Chiriac, Horia; Stancu, Alexandru

    2016-09-01

    The control of the temperature field within malignant tissues is an important task in the magnetic hyperthermia. The temperature analysis is a good method to focus the main parameters which can improve the heating mechanisms of the magnetic particles injected within tissues when the magnetic fields are applied. This paper analyses the temperature effects induced within tumoral tissues by the super-paramagnetic systems as FeCrNbB, magnetite and maghemite when an external time-dependent magnetic field is applied. A 3D temperature model which predicts the temperature field in a tumoral tissue was developed. The heat generation by Néel and Brown relaxations was modeled using the thermal and magnetic properties of the FeCrNbB particles experimentally determined. Interconnection between particle parameters (composition, size, magnetic and thermal properties), optimum dosage (volume concentration) and the magnetic field parameters (frequency and magnetic field intensity) was studied. The FeCrNbB magnetic systems have a particular behavior with the frequency and amplitude of the AC magnetic field. The temperature gradients induced within the tumor as a result of the heating in the magnetic field are smaller than the ones induced by the magnetite systems. This temperature behaviour can be an advantage in the controlled heating of the tumors.

  2. Impedance spectroscopy of the oxide films formed during high temperature oxidation of a cobalt-plated ferritic alloy

    NASA Astrophysics Data System (ADS)

    Velraj, S.; Zhu, J. H.; Painter, A. S.; Du, S. W.; Li, Y. T.

    2014-02-01

    Impedance spectroscopy was used to evaluate the oxide films formed on cobalt-coated Crofer 22 APU ferritic stainless steel after thermal oxidation at 800 °C in air for different times (i.e. 2, 50, 100 and 500 h). Impedance spectra of the oxide films exhibited two or three semicircles depending on the oxidation time, which correspond to the presence of two or three individual oxide layers. Coupled with scanning electron microscopy/energy-dispersive spectroscopy (SEM/EDS) and X-ray diffraction (XRD), the individual oxide layer corresponding to each semicircle was determined unambiguously. Impedance spectrum analysis of the oxide films formed on the sample after thermal exposure at 800 °C in air for 2 h led to the identification of the low-frequency and high-frequency semicircles as being from Cr2O3 and Co3O4, respectively. SEM/EDS and XRD analysis of the 500-h sample clearly revealed the presence of three oxide layers, analyzed to be Co3-xCrxO4, CoCr2O4, and Cr2O3. Although the SEM images of the 50-h and 100-h samples did not clearly show the CoCr2O4 layer, impedance plots implied their presence. The oxide scales were assigned to their respective semicircles and the electrical properties of Co3-xCrxO4, CoCr2O4 and Cr2O3 were determined from the impedance data.

  3. Development of a New Class of Fe-3Cr-W(V) Ferritic Steels for Industrial Process Applications

    SciTech Connect

    Jawad, Mann; Sikka, Vinod K.

    2005-04-06

    The project described in this report dealt with improving the materials performance and fabrication for hydrotreating reactor vessels, heat recovery systems, and other components for the petroleum and chemical industries. These reactor vessels can approach ship weights of about 300 tons with vessel wall thicknesses of 3 to 8 inches. They are typically fabricated from Fe-Cr-Mo alloy steels, containing 1.25 to 12% chromium and 1 to 2% molybdenum. The goal of this project was to develop Fe-Cr-W(V) steels that can perform similar duties, in terms of strength at high temperatures, but will weigh less and thereby save energy.

  4. High-temperature oxidation behavior and mechanism of a new type of wrought Ni-Fe-Cr-Al superalloy up to 1300 C

    SciTech Connect

    Huang, J.; Fang, H.; Fu, X.; Huang, F.; Wan, H.; Zhang, Q.; Deng, S.; Zu, J.

    2000-04-01

    The oxidation behavior of a new type of wrought Ni-Fe-Cr-Al superalloys has been investigated systematically in the temperature range of 1,100 to 1,300 C. Results are compared with those of alloy 214, Inconel 600, and GH 3030. It is shown that the oxidation resistance of the new superalloys is excellent and much better than that of the comparison alloys. Scanning electron microscopy (SEM), electron probe microanalysis (EPMA), and X-ray diffraction (XRD) experiments reveal that the excellent oxidation resistance of the new superalloy is due to the formation of a dense, stable and continuous Al{sub 2}O{sub 3} and Cr{sub 2}O{sub 3} oxide layer at high temperatures. Differential thermal analysis (DTA) shows that the formation of Cr{sub 2}O{sub 3} and Al{sub 2}O{sub 3} oxide layers on the new superalloy reaches a maximum at 1,060 and 1,356 C, respectively. The Cr{sub 2}O{sub 3} layer peels off easily, and the single dense Al{sub 2}O{sub 3} layer remains, giving good oxidation resistance at temperatures higher than 1,150 C. In addition, the new superalloy possesses high mechanical strength at high temperatures. On-site tests showed that the new superalloy has ideal oxidation resistance and can be used at high temperatures up to 1,300 C in various oxidizing and corrosion atmospheres, such as those containing SO{sub 2}, CO{sub 2} etc., for long periods.

  5. Microstructural origin of the skeletal ferrite morphology of austenitic stainless steel welds

    SciTech Connect

    Brooks, J A; Williams, J C; Thompson, A W

    1982-04-01

    Scanning transmission electron microscopy was conducted on welds exhibiting a variety of skeletal, or vermicular ferrite morphologies in addition to one lathy ferrite morphology. These ferrite morphologies result from primary ferrite solidification followed by a solid state transformation upon cooling. During cooling, a large fraction of the ferrite transforms to austenite leaving a variety of ferrite morphologies. Comparison of composition profiles and alloy partitioning showed both the skeletal and lathy ferrite structures result from a diffusion controlled solid state transformation. However, the overall measured composition profiles of the weld structure are a result of partitioning during both solidification and the subsequent solid state transformation.

  6. High-temperature alloys and thermal spray coatings for energy conversion systems

    SciTech Connect

    Al-Taie, I.; Brigham, R.J.; Lafreniere, Y.

    1995-12-31

    Materials continue to be of primary concern as the potential limiting factor for the implementation of coal gasification technology in Canada. Superalloys and thermal spray coatings for syngas coolers represent one class of materials where a knowledge of general trends in oxidation/sulphidation and erosion resistance for a range of chemical compositions is thought to be essential for reliable operation of such technology. Alloy 800H, 304, 310, T91, Monit and Sanicro 28 along with four types of coatings (Al{sub 2}O{sub 3}, Cr{sub 2}O{sub 3}, Al{sub 2}O{sub 3}/Ni3Al and CoCrAlYNi) applied on each one of the above alloys have been subjected to a series of exposures (6 {times} 250h cycles) in two different gas mixtures containing CO, H{sub 2}, H{sub 2}S, H{sub 2}O at 600 C. The kinetics and mechanisms of corrosion and erosion of these alloys have been investigated using Scanning Electron Microscopy and surface analytical techniques. Thermal spray coatings of ceramic and composite materials were found to be problematic on austenitic alloys because of spallation. Ceramic, composite and metallic coatings adhered well to the ferritic alloy. Nickel aluminide in combination with aluminum oxide as a composite did not display the expected high degree of corrosion resistance. High temperature erosion rates were found to be low on the bare superalloys and to be decreased by highly alloyed metallic coatings such as CoCrAlYNi, FeCrAlYMo and NiCrAlYCo. Ceramic and composite coatings were ineffective in reducing erosion rates because of spallation and reactivity in the simulated gasification environment.

  7. Articles comprising ferritic stainless steels

    DOEpatents

    Rakowski, James M.

    2016-06-28

    An article of manufacture comprises a ferritic stainless steel that includes a near-surface region depleted of silicon relative to a remainder of the ferritic stainless steel. The article has a reduced tendency to form an electrically resistive silica layer including silicon derived from the steel when the article is subjected to high temperature oxidizing conditions. The ferritic stainless steel is selected from the group comprising AISI Type 430 stainless steel, AISI Type 439 stainless steel, AISI Type 441 stainless steel, AISI Type 444 stainless steel, and E-BRITE.RTM. alloy, also known as UNS 44627 stainless steel. In certain embodiments, the article of manufacture is a fuel cell interconnect for a solid oxide fuel cell.

  8. Low temperature magnetic susceptibility behavior of the Neuschwanstein EL6 meteorite and mineral daubreelite (FeCr2S4)

    NASA Astrophysics Data System (ADS)

    Kohout, T.; Kletetschka, G.; Lehtinen, M.; Pesonen, L. J.; Wasilewski, P. J.

    2006-12-01

    Neuschwanstein meteorite (enstatite chondrite EL-6) fall occurred on April 6, 2002 close to Neuschwanstein castle in Bavaria, Germany. Total three meteorite bodies were found on the fall site. Two fragments coming from a 1750g body found on July 14, 2002 were obtained to the Division of Geophysics, University of Helsinki. The low temperature magnetic properties were investigated using KLY-3 and KLY-4 kappabridges equipped with low temperature control unit. During the low-temperature susceptibility measurements an unknown kink feature was observed at ~150 K on all measured samples. The closest known magnetic transition is the curie temperature Tc ~170 K of synthetic FeCr2S4 mentioned in Müller et al., 2006. FeCr2S4 is naturally present in enstatite chondrites and iron meteorites in the form of mineral daubreelite and was reported to be present in the Neuschwanstein meteorite in Zipfel and Dreibus, 2003. The extensive study of magnetic susceptibility of Neuschwanstein meteorite and daubreelite extract form Coahuila iron meteorite (hexahedrite, II A) was conducted in order to investigate the low temperature magnetic susceptibility of those materials and its field and frequency dependence. The results indicate Tc of natural daubreelite extract from Coahuila meteorite to be ~160 K what is slightly lower than the Tc of synthetic FeCr2S4 reported in Müller et al., 2006. The magnetic susceptibility of natural daubreelite from Coahuila meteorite and of ~150 K feature in Neuschwanstein meteorite show no field dependence of magnetic susceptibility. Due to the similarity in the low temperature magnetic susceptibility behaviour of Neuschwanstein meteorite and daubreelite extract from Coahuila meteorite we link the Neuschwanstein ~150 K feature to the Tc of daubreelite present in this meteorite. The 10 K difference of the Tc of daubreelite in Neuschwanstein and Coahuila meteorites can be attributed to the presence of impurities or structural deformations in the daubreelite

  9. Impact of Lattice Mismatch and Stoichiometry on the Structure and Bandgap of (Fe,Cr)2O3 Epitaxial Thin Films

    SciTech Connect

    Kaspar, Tiffany C.; Chamberlin, Sara E.; Bowden, Mark E.; Colby, Robert J.; Shutthanandan, V.; Manandhar, Sandeep; Wang, Yong; Sushko, Petr; Chambers, Scott A.

    2014-03-13

    The structural properties of high-quality epitaxial (Fe1-xCrx)2O3 thin films are investigated across the composition range. Epitaxial films are deposited on a-Al2O3(0001) substrates by oxygen-plasma-assisted molecular beam epitaxy. Corundum (Fe1-xCrx)2O3 supercells relaxed by density functional theory confirm that the non-linear behavior of the bulk lattice parameters originates in the magnetic structure of the alloy films. High-resolution x-ray diffraction reveals the degree of epitaxial strain relaxation in the films, with Cr-rich films remaining partially strained to the Al2O3 substrate. For intermediate compositions, a lattice expansion and non-Poisson-like tetragonal distortion are found. Scanning transmission electron microscopy and electron energy loss spectroscopy reveal a columnar grain structure in the films, with uniform mixing of cations on the nanometer scale. Oxygen non-stoichiometry is quantified by non-Rutherford resonant elastic scattering measurements utilizing 3.04 MeV He+. Intermediate-composition films are found to be slightly over-stoichiometric, resulting in the observed lattice expansion. Cr-rich films, in contrast, appear to be slightly oxygen deficient. A model is proposed to explain these results based on the energetics of oxygen defect formation and rate of oxygen diffusion in the corundum lattice. Compressive biaxial strain is found to reduce the bandgap of epitaxial Cr2O3 relative to the bulk value. The relationships which are elucidated between epitaxial film structure and optical properties can be applied to bandgap optimization in the (Fe,Cr)2O3 system.

  10. Effects of reactive element additions and sulfur removal on the oxidation behavior of FECRAL alloys

    SciTech Connect

    Stasik, M.C.; Pettit, F.S.; Meier, G.H. . Dept. of Materials Science and Engineering); Ashary, A. ); Smialek, J.L. )

    1994-12-15

    The results of this study have shown that desulfurization of FeCrAl alloys by hydrogen annealing can result in improvements in cyclic oxidation comparable to that achieved by doping with reactive elements. Moreover, specimens of substantial thicknesses can be effectively desulfurized because of the high diffusivity of sulfur in bcc iron alloys. The results have also shown that there is less stress generation during the cyclic oxidation of Y-doped FeCrAl compared to Ti-doped or desulfurized FeCrAl. This indicates that the growth mechanism, as well as the strength of the oxide/alloy interface, influences the ultimate oxidation morphology and stress state which will certainly affect the length of time the alumina remains protective.

  11. Alloy Design and Development of Cast Cr-W-V Ferritic Steels for Improved High-Temperature Strength for Power Generation Applications

    SciTech Connect

    Klueh, R L; Maziasz, P J; Vitek, J M; Evans, N D; Hashimoto, N

    2006-09-23

    Economic and environmental concerns demand that the power-generation industry seek increased efficiency for gas turbines. Higher efficiency requires higher operating temperatures, with the objective temperature for the hottest sections of new systems {approx} 593 C, and increasing to {approx} 650 C. Because of their good thermal properties, Cr-Mo-V cast ferritic steels are currently used for components such as rotors, casings, pipes, etc., but new steels are required for the new operating conditions. The Oak Ridge National Laboratory (ORNL) has developed new wrought Cr-W-V steels with 3-9% Cr, 2-3% W, 0.25% V (compositions are in wt.%), and minor amounts of additional elements. These steels have the strength and toughness required for turbine applications. Since cast alloys are expected to behave differently from wrought material, work was pursued to develop new cast steels based on the ORNL wrought compositions. Nine casting test blocks with 3, 9, and 11% Cr were obtained. Eight were Cr-W-V-Ta-type steels based on the ORNL wrought steels; the ninth was COST CB2, a 9Cr-Mo-Co-V-Nb cast steel, which was the most promising cast steel developed in a European alloy-development program. The COST CB2 was used as a control to which the new compositions were compared, and this also provided a comparison between Cr-W-V-Ta and Cr-Mo-V-Nb compositions. Heat treatment studies were carried out on the nine castings to determine normalizing-and-tempering treatments. Microstructures were characterized by both optical and transmission electron microscopy (TEM). Tensile, impact, and creep tests were conducted. Test results on the first nine cast steel compositions indicated that properties of the 9Cr-Mo-Co-V-Nb composition of COST CB2 were better than those of the 3Cr-, 9Cr-, and 11Cr-W-V-Ta steels. Analysis of the results of this first iteration using computational thermodynamics raised the question of the effectiveness in cast steels of the Cr-W-V-Ta combination versus the Cr

  12. Enhancement of perpendicular and parallel giant magnetoresistance with the number of bilayers in Fe/Cr superlattices

    SciTech Connect

    Cyrille, M. C.; Kim, S.; Gomez, M. E.; Santamaria, J.; Krishnan, Kannan M.; Schuller, Ivan K.

    2000-08-01

    We have correlated a detailed quantitative structural analysis by x-ray diffraction, transmission electron microscopy, and high spatial resolution electron energy-loss spectroscopy imaging, with the magnetization and anisotropic magnetotransport properties in sputtered Fe/Cr superlattices. To accomplish this, we developed a technique for magnetotransport measurements in metallic superlattices with the current perpendicular to the plane of the layers (CPP). Using microfabrication techniques, we have fabricated microstructured Fe/Cr pillars embedded in SiO{sub 2} and interconnected with Nb electrodes. Because of the uniform current distribution in the Nb electrodes and the minimization of the superlattice-electrode contact resistance, the method allows a simple and independent measurement of the superlattice resistance and giant magnetoresistance (GMR). Structural and magnetic characterization of [Fe (3 nm)/Cr (1.2 nm)]{sub N} superlattices (where N is the number of repetitions) indicate that the roughness is correlated and increases cumulatively through the superlattice stack with no significant change in the antiferromagnetic coupling. Both the current in-plane and CPP GMR increase with N as the roughness increases. (c) 2000 The American Physical Society.

  13. Sliding wear, toughness and microstructural relationships in high strength Fe/Cr/C experimental steels

    SciTech Connect

    Salesky, W.J.

    1980-06-01

    Hardness has been believed to be the major parameter influencing wear resistance of materials. Recently, it was suggested that combinations of high strength and toughness may lead to optimum wear resistance. It is known that the martensite transformation can be exploited to provide a variety of strength-toughness combinations. Small additions of Mn or Ni to the Fe/4Cr/.3C martensitic alloys have been shown to increase toughness while maintaining strength via increasing the volume fraction of retained austenite. An investigation of the relationships between microstructure, toughness, and sliding wear resistance for these experimental alloys is reported. Comparative studies were performed on several industrial alloys to provide a practical basis for comparison of these medium carbon experimental steels.

  14. First-principles calculation of structural, mechanical, magnetic and thermodynamic properties for γ-M23C6 (M = Fe, Cr) compounds

    NASA Astrophysics Data System (ADS)

    Han, J. J.; Wang, C. P.; Liu, X. J.; Wang, Y.; Liu, Zi-Kui

    2012-12-01

    We report the results of our first-principles calculations of structural stability, mechanical, magnetic, and thermodynamic properties for γ-M23C6 (M = Fe, Cr) compounds with each of the four metal Wyckoff sites being occupied in turn by Fe. The thermodynamic properties and the temperature dependence of the mechanical behavior of γ-M23C6 compounds are investigated based on the quasi-harmonic Debye model. The results show that the thermodynamic properties of γ-M23C6 (M = Fe, Cr) compounds are more dependent on the position of Fe atoms than the amount of Fe.

  15. Delta ferrite-containing austenitic stainless steel resistant to the formation of undesirable phases upon aging

    DOEpatents

    Leitnaker, James M.

    1981-01-01

    Austenitic stainless steel alloys containing delta ferrite, such as are used as weld deposits, are protected against the transformation of delta ferrite to sigma phase during aging by the presence of carbon plus nitrogen in a weight percent 0.015-0.030 times the volume percent ferrite present in the alloy. The formation of chi phase upon aging is controlled by controlling the Mo content.

  16. Delta ferrite-containing austenitic stainless steel resistant to the formation of undesirable phases upon aging

    DOEpatents

    Leitnaker, J.M.

    Austenitic stainless steel alloys containing delta ferrite, such as are used as weld deposits, are protected against the transformation of delta ferrite to sigma phase during aging by the presence of carbon plus nitrogen in a weight percent 0.015 to 0.030 times the volume percent ferrite present in the alloy. The formation of chi phase upon aging is controlled by controlling the Mo content.

  17. Influence of Cr on the nanoclusters formation and superferromagnetic behavior of Fe-Cr-Nb-B glassy alloys

    NASA Astrophysics Data System (ADS)

    Chiriac, H.; Whitmore, L.; Grigoras, M.; Ababei, G.; Stoian, G.; Lupu, N.

    2015-05-01

    High resolution imaging and electron diffraction confirm that in the as-quenched state the structure of Fe79.7-xCrxNb0.3B20 (x = 11-13 at. %) melt-spun ribbons is completely amorphous, independent of the Cr content. Energy-dispersive X-ray spectroscopy mapping emphasizes clearly the presence of Fe and Cr clusters varying from approximately 1 to 2-3 nm in size with the increase of Cr content from 11 to 13 at. %. The Fe and Cr atoms segregate the atomic scale to form nanometer sized clusters, influencing strongly the macroscopic magnetic behavior. The Curie temperature of the system, TCsystem, confirmed by the magnetic susceptibility versus temperature measurements, gives the strength of the magnetic interactions between clusters. The inter-cluster interactions are much stronger for lower contents of Cr, the microstructure is less uniform, and TCsystem increases from 290 K for 13 at. % Cr to 330 K for 11.5 at. % Cr. The whole system transforms to a ferromagnetic state through interactions between the clusters. Zero-field cooling and field cooling curves confirm the cluster behavior with a blocking temperature, Tb, of about 250 K. Above Tb, the ribbons behave as a superferromagnetic system, whilst below the blocking temperature a classical ferromagnetic behavior is observed.

  18. Influence of Cr on the nanoclusters formation and superferromagnetic behavior of Fe-Cr-Nb-B glassy alloys

    SciTech Connect

    Chiriac, H.; Whitmore, L.; Grigoras, M.; Ababei, G.; Stoian, G.; Lupu, N.

    2015-05-07

    High resolution imaging and electron diffraction confirm that in the as-quenched state the structure of Fe{sub 79.7−x}Cr{sub x}Nb{sub 0.3}B{sub 20} (x = 11–13 at. %) melt-spun ribbons is completely amorphous, independent of the Cr content. Energy-dispersive X-ray spectroscopy mapping emphasizes clearly the presence of Fe and Cr clusters varying from approximately 1 to 2–3 nm in size with the increase of Cr content from 11 to 13 at. %. The Fe and Cr atoms segregate the atomic scale to form nanometer sized clusters, influencing strongly the macroscopic magnetic behavior. The Curie temperature of the system, T{sub C}{sup system}, confirmed by the magnetic susceptibility versus temperature measurements, gives the strength of the magnetic interactions between clusters. The inter-cluster interactions are much stronger for lower contents of Cr, the microstructure is less uniform, and T{sub C}{sup system} increases from 290 K for 13 at. % Cr to 330 K for 11.5 at. % Cr. The whole system transforms to a ferromagnetic state through interactions between the clusters. Zero-field cooling and field cooling curves confirm the cluster behavior with a blocking temperature, T{sub b}, of about 250 K. Above T{sub b}, the ribbons behave as a superferromagnetic system, whilst below the blocking temperature a classical ferromagnetic behavior is observed.

  19. Synergistic effect of ultrasonic cavitation erosion and corrosion of WC-CoCr and FeCrSiBMn coatings prepared by HVOF spraying.

    PubMed

    Hong, Sheng; Wu, Yuping; Zhang, Jianfeng; Zheng, Yugui; Zheng, Yuan; Lin, Jinran

    2016-07-01

    The high-velocity oxygen-fuel (HVOF) spraying process was used to fabricate conventional WC-10Co-4Cr coatings and FeCrSiBMn amorphous/nanocrystalline coatings. The synergistic effect of cavitation erosion and corrosion of both coatings was investigated. The results showed that the WC-10Co-4Cr coating had better cavitation erosion-corrosion resistance than the FeCrSiBMn coating in 3.5 wt.% NaCl solution. After eroded for 30 h, the volume loss rate of the WC-10Co-4Cr coating was about 2/5 that of the FeCrSiBMn coating. In the total cumulative volume loss rate under cavitation erosion-corrosion condition, the pure cavitation erosion played a key role for both coatings, and the total contribution of pure corrosion and erosion-induced corrosion of the WC-10Co-4Cr coating was larger than that of the FeCrSiBMn coating. Mechanical effect was the main factor for cavitation erosion-corrosion behavior of both coatings. PMID:26964984

  20. Synergistic effect of ultrasonic cavitation erosion and corrosion of WC-CoCr and FeCrSiBMn coatings prepared by HVOF spraying.

    PubMed

    Hong, Sheng; Wu, Yuping; Zhang, Jianfeng; Zheng, Yugui; Zheng, Yuan; Lin, Jinran

    2016-07-01

    The high-velocity oxygen-fuel (HVOF) spraying process was used to fabricate conventional WC-10Co-4Cr coatings and FeCrSiBMn amorphous/nanocrystalline coatings. The synergistic effect of cavitation erosion and corrosion of both coatings was investigated. The results showed that the WC-10Co-4Cr coating had better cavitation erosion-corrosion resistance than the FeCrSiBMn coating in 3.5 wt.% NaCl solution. After eroded for 30 h, the volume loss rate of the WC-10Co-4Cr coating was about 2/5 that of the FeCrSiBMn coating. In the total cumulative volume loss rate under cavitation erosion-corrosion condition, the pure cavitation erosion played a key role for both coatings, and the total contribution of pure corrosion and erosion-induced corrosion of the WC-10Co-4Cr coating was larger than that of the FeCrSiBMn coating. Mechanical effect was the main factor for cavitation erosion-corrosion behavior of both coatings.

  1. Development of nano-structured duplex and ferritic stainless steels by pulverisette planetary milling followed by pressureless sintering

    SciTech Connect

    R, Shashanka Chaira, D.

    2015-01-15

    Nano-structured duplex and ferritic stainless steel powders are prepared by planetary milling of elemental Fe, Cr and Ni powder for 40 h and then consolidated by conventional pressureless sintering. The progress of milling and the continuous refinement of stainless steel powders have been confirmed by means of X-ray diffraction and scanning electron microscopy. Activation energy for the formation of duplex and ferritic stainless steels is calculated by Kissinger method using differential scanning calorimetry and is found to be 159.24 and 90.17 KJ/mol respectively. Both duplex and ferritic stainless steel powders are consolidated at 1000, 1200 and 1400 °C in argon atmosphere to study microstructure, density and hardness. Maximum sintered density of 90% and Vickers microhardness of 550 HV are achieved for duplex stainless steel sintered at 1400 °C for 1 h. Similarly, 92% sintered density and 263 HV microhardness are achieved for ferritic stainless steel sintered at 1400 °C. - Highlights: • Synthesized duplex and ferritic stainless steels by pulverisette planetary milling • Calculated activation energy for the formation of duplex and ferritic stainless steels • Studied the effect of sintering temperature on density, hardness and microstructure • Duplex stainless steel exhibits 90% sintered density and microhardness of 550 HV. • Ferritic stainless steel shows 92% sintered density and 263 HV microhardness.

  2. Irradiation effects in ferritic steels

    NASA Astrophysics Data System (ADS)

    Lechtenberg, Thomas

    1985-08-01

    Since 1979 the Alloy Development for Irradiation Performance (ADIP) task funded by the US Department of Energy has been studying the 2-12Cr class of ferritic steels to establish the feasibility of using them in fusion reactor first wall/breeding blanket (FW/B) applications. The advantages of ferritic steels include superior swelling resistance, low thermal stresses compared to austenitic stainless steels, attractive mechanical properties up to 600°C. and service histories exceeding 100 000 h. These steels are commonly used in a range of microstructural conditions which include ferritic, martensitic. tempered martensitic, bainitic etc. Throughout this paper where the term "ferritic" is used it should be taken to mean any of these microstructures. The ADIP task is studying several candidate alloy systems including 12Cr-1MoWV (HT-9), modified 9Cr-1MoVNb, and dual-phased steels such as EM-12 and 2 {1}/{4}Cr-Mo. These materials are ferromagnetic (FM), body centered cubic (bcc), and contain chromium additions between 2 and 12 wt% and molybdenum additions usually below 2%. The perceived issues associated with the application of this class of steel to fusion reactors are the increase in the ductile-brittle transition temperature (DBTT) with neutron damage, the compatibility of these steels with liquid metals and solid breeding materials, and their weldability. The ferromagnetic character of these steels can also be important in reactor design. It is the purpose of this paper to review the current understanding of these bcc steels and the effects of irradiation. The major points of discussion will be irradiation-induced or -enhanced dimensional changes such as swelling and creep, mechanical properties such as tensile strength and various measurements of toughness, and activation by neutron interactions with structural materials.

  3. Modeling C-Curves for the Growth Rate of Widmanstätten and Bainitic Ferrite in Fe-C Alloys

    NASA Astrophysics Data System (ADS)

    Leach, Lindsay; Hillert, Mats; Borgenstam, Annika

    2016-01-01

    When Zener formulated his maximum growth rate criterion for predicting the coarseness of various metallographic objects, he simplified the growth rate equations and predicted that the optimum coarseness should be twice the critical value for which all the driving force would be absorbed by interfacial energy. It is now emphasized that a composition dependence of the diffusion coefficient has a considerable influence and can result in a ratio much larger than two. Various approximations have now been removed from the growth rate equation. When applied to acicular ferrite in the Fe-C system, a C-curve for the growth rate is obtained that resembles the unusually wide C-curve obtained experimentally when information on Widmanstätten ferrite and bainite is combined. It is not necessary to explain that shape as a combination of separate curves for Widmanstätten ferrite and bainite. The main reason for the wide C-curve is the direct effect of the composition dependence of the diffusivity of carbon in austenite.

  4. Tungsten wire/FeCrAlY matrix turbine blade fabrication study

    NASA Technical Reports Server (NTRS)

    Melnyk, P.; Fleck, J. N.

    1979-01-01

    The objective was to establish a viable FRS monotape technology base to fabricate a complex, advanced turbine blade. All elements of monotape fabrication were addressed. A new process for incorporation of the matrix, including bi-alloy matrices, was developed. Bonding, cleaning, cutting, sizing, and forming parameters were established. These monotapes were then used to fabricate a 48 ply solid JT9D-7F 1st stage turbine blade. Core technology was then developed and first a 12 ply and then a 7 ply shell hollow airfoil was fabricated. As the fabrication technology advanced, additional airfoils incorporated further elements of sophistication, by introducing in sequence bonded root blocks, cross-plying, bi-metallic matrix, tip cap, trailing edge slots, and impingement inserts.

  5. Conversion of stacking fault tetrahedra to voids in electron irradiated Fe-Cr-Ni

    NASA Astrophysics Data System (ADS)

    Kojima, S.; Sano, Y.; Yoshiie, T.; Yoshida, N.; Kiritani, M.

    1986-11-01

    Electron irradiations of the austenitic Fe-13Cr-14Ni alloy were performed with a high voltage electron microscope at temperatures between room temperature and 650 K. Formation of stacking fault tetrahedra, voids and dislocation loops was observed as vacancy clusters. At the lower temperatures, the dominant vacancy clusters were tetrahedra and at the higher temperatures, voids were dominant. In the temperature range at which both tetrahedra and voids were coexistent, conversion of tetrahedra to voids were observed. These results are interpreted as the preferable nucleation of voids at the site of tetrahedra. Local effects of dilatation field at the corner of tetrahedra and the segregation of solute atoms are considered to enhance the nucleation. Clustered defects which are considered to be stacking fault tetrahedra that are formed with D-T fusion neutrons in SUS 316 stainless steel are suggested as the preferable site for void nucleation.

  6. Alloyed coatings for dispersion strengthened alloys

    NASA Technical Reports Server (NTRS)

    Wermuth, F. R.; Stetson, A. R.

    1971-01-01

    Processing techniques were developed for applying several diffusion barriers to TD-Ni and TD-NiCr. Barrier coated specimens of both substrates were clad with Ni-Cr-Al and Fe-Cr-Al alloys and diffusion annealed in argon. Measurement of the aluminum distribution after annealing showed that, of the readily applicable diffusion barriers, a slurry applied tungsten barrier most effectively inhibited the diffusion of aluminum from the Ni-Cr-Al clad into the TD-alloy substrates. No barrier effectively limited interdiffusion of the Fe-Cr-Al clad with the substrates. A duplex process was then developed for applying Ni-Cr-Al coating compositions to the tungsten barrier coated substrates. A Ni-(16 to 32)Cr-3Si modifier was applied by slurry spraying and firing in vacuum, and was then aluminized by a fusion slurry process. Cyclic oxidation tests at 2300 F resulted in early coating failure due to inadequate edge coverage and areas of coating porosity. EMP analysis showed that oxidation had consumed 70 to 80 percent of the aluminum in the coating in less than 50 hours.

  7. Evolution of Microstructure and Texture During Hot Compression of a Ni-Fe-Cr Superalloy

    NASA Astrophysics Data System (ADS)

    Coryell, S. P.; Findley, K. O.; Mataya, M. C.; Brown, E.

    2012-02-01

    Superalloys are being employed in more extreme conditions requiring higher strength, which requires producers to forge products to finer grain sizes with less grain size variability. To assess grain size, crystallographic texture, and substructure as a function of forging conditions, frictionless uniaxial compression testing characteristic of hot working was performed on INCOLOY 945 (Special Metals Corporation, Huntington, WV), which is a newly developed hybrid of alloys 718 and 925, over a range of temperatures and strain rates. The microstructure and texture were investigated comprehensively using light optical microscopy, electron backscatter diffraction (EBSD), electron channeling contrast imaging (ECCI), and transmission electron microscopy (TEM) to provide detailed insight into microstructure evolution mechanisms. Dynamic recrystallization, nucleated by grain/twin boundary bulging with occasional subgrain rotation, was found to be a dominant mechanism for grain refinement in INCOLOY 945. At higher strain rates, static recrystallization occurred by grain boundary migration. During deformation, duplex slip along {111} planes occurred until a stable <110> fiber compression texture was established. Recrystallization textures were mostly random but shifted toward the compression texture with subsequent deformation. An exception occurred at 1423 K (1150 °C) and 0.001 seconds-1, the condition with the largest fraction of recrystallized grains, where a <100> fiber texture developed, which may be indicative of preferential growth of specific grain orientations.

  8. Effect of Al Enrichment by Pack Cementation of FeCr Coatings Deposited by HVOF

    NASA Astrophysics Data System (ADS)

    Bellucci, A.; Bellini, S.; Pileggi, R.; Stocchi, D.; Tuurna, S.

    2015-01-01

    A great contribution to CO2 emissions comes from coal fired power generation. Combination of carbon capture sequestering technologies with sustainable biomass conversion constitutes a decisive boost in limiting rise in global temperature. Co-firing alternative materials with pulverized coal and using oxy-fuel combustion conditions (oxy-fuel co-combustion) is a very attractive process for power industry. Materials with both high mechanical properties and high environmental resistance are required by such advanced combustion systems. One approach to improve high-temperature oxidation/corrosion resistance is to apply protective coatings. In the present work, low and high Cr content Fe-based alloys have been deposited in order to investigate the influence of Cr content on coating protective performance in oxy-fuel co-combustion conditions. Grade 91 steel has been assumed as reference substrate. Effect of Al enrichment on coating environmental resistance has also been analyzed. Activities have been performed within the framework of Macplus Project (Integrated Project co-founded by the European Commission under the 7th Framework Program in the Energy area).

  9. Method for making conductors for ferrite memory arrays. [from pre-formed metal conductors

    NASA Technical Reports Server (NTRS)

    Heckler, C. H.; Baba, P. D.; Bhiwandker, N. C. (Inventor)

    1974-01-01

    The ferrite memory arrays are made from pre-formed metal conductors for the ferrite arrays. The conductors are made by forming a thin sheet of a metallizing paste of metal alloy powder, drying the paste layer, bisque firing the dried sheet at a first temperature, and then punching the conductors from the fired sheet. During the bisque firing, the conductor sheet shrinks to 58 percent of its pre-fired volume and the alloy particles sinter together. The conductors are embedded in ferrite sheet material and finally fired at a second higher temperature during which firing the conductors shrink approximately the same degree as the ferrite material.

  10. Corrosion Behavior of NiCrFe Alloy 600 in High Temperature, Hydrogenated Water

    SciTech Connect

    SE Ziemniak; ME Hanson

    2004-11-02

    The corrosion behavior of Alloy 600 (UNS N06600) is investigated in hydrogenated water at 260 C. The corrosion kinetics are observed to be parabolic, the parabolic rate constant being determined by chemical descaling to be 0.055 mg dm{sup -2} hr{sup -1/2}. A combination of scanning and transmission electron microscopy, supplemented by energy dispersive X-ray spectroscopy and grazing incidence X-ray diffraction, are used to identify the oxide phases present (i.e., spinel) and to characterize their morphology and thickness. Two oxide layers are identified: an outer, ferrite-rich layer and an inner, chromite-rich layer. X-ray photoelectron spectroscopy with argon ion milling and target factor analysis is applied to determine spinel stoichiometry; the inner layer is (Ni{sub 0.7}Fe{sub 0.3})(Fe{sub 0.3}Cr{sub 0.7}){sub 2}O{sub 4}, while the outer layer is (Ni{sub 0.9}Fe{sub 0.1})(Fe{sub 0.85}Cr{sub 0.15}){sub 2}O{sub 4}. The distribution of trivalent iron and chromium cations in the inner and outer oxide layers is essentially the same as that found previously in stainless steel corrosion oxides, thus confirming their invariant nature as solvi in the immiscible spinel binary Fe{sub 3}O{sub 4}-FeCr{sub 2}O{sub 4} (or NiFe{sub 2}O{sub 4}-NiCr{sub 2}O{sub 4}). Although oxidation occurred non-selectively, excess quantities of nickel(II) oxide were not found. Instead, the excess nickel was accounted for as recrystallized nickel metal in the inner layer, as additional nickel ferrite in the outer layer, formed by pickup of iron ions from the aqueous phase, and by selective release to the aqueous phase.

  11. A comparative study of different concentrations of pure Zn powder effects on synthesis, structure, magnetic and microwave-absorbing properties in mechanically-alloyed Ni-Zn ferrite

    NASA Astrophysics Data System (ADS)

    Hajalilou, Abdollah; Mazlan, Saiful Amri; Shameli, Kamyar

    2016-09-01

    In this study, a powder mixture of Zn, Fe2O3 and NiO was used to produce different compositions of Ni1-xZnxFe2O4 (x=0.36, 0.5 and 0.64) nanopowders. High-energy ball milling with a subsequent heat treatment method was carried out. The XRD results indicated that for the content of Zn, x=0.64 a single phase of Ni-Zn ferrite was produced after 30 h milling while for the contents of Zn, x=0.36 and 0.5, the desired ferrite was formed after sintering the 30 h-milled powders at 500 °C. The average crystallite size decreased with increase in the Zn content. A DC electrical resistivity of the Ni-Zn ferrite, however, decreased with increase in the Zn content, its value was much higher than those samples prepared by the conventional ceramic route by using ZnO instead of Zn. This is attributed to smaller grains size which were obtained by using Zn. The FT-IR results suggested two absorption bands for octahedral and tetrahedral sites in the range of 350-700 cm-1. The VSM results revealed that by increasing the Zn content from 0.36 to 0.5, a saturation magnetization reached its maximum value; afterwards, a decrease was observed for Zn with x=0.64. Finally, magnetic permeability and dielectric permittivity were studied by using vector network analyzer to explore microwave-absorbing properties in X-band frequency. The minimum reflection loss value obtained for Ni0.5Zn0.5Fe2O4 samples, about -34 dB at 9.7 GHz, making them the best candidates for high frequency applications.

  12. High Velocity Oxidation and Hot Corrosion Resistance of Some ODS Alloys

    NASA Technical Reports Server (NTRS)

    Lowell, C. E.; Deadmore, D. L.

    1977-01-01

    Several oxide dispersion strengthened (ODS) alloys were tested for cyclic, high velocity, oxidation, and hot corrosion resistance. These results were compared to the resistance of an advanced, NiCrAl coated superalloy. An ODS FeCrAl were identified as having sufficient oxidation and hot corrosion resistance to allow potential use in an aircraft gas turbine without coating.

  13. Enabling Inexpensive Metallic Alloys as SOFC Interconnects: An Investigation into Hybrid Coating Technologies to Deposit Nanocomposite Functional Coatings on Ferritic Stainless Steel

    SciTech Connect

    Gannon, Paul; Gorokhovsky, Vladimir I.; Deibert, Max; Smith, Richard J.; Kayani, Asghar N.; White, P T.; Sofie, Stephen W.; Yang, Z Gary; Mccready, David E.; Visco, S.; Jacobson, C.; Kurokawa, H.

    2007-11-01

    Reduced operating temperatures (600-800°C) of Solid Oxide Fuel Cells (SOFCs) may enable the use of inexpensive ferritic steels as interconnects. Due to the demanding SOFC interconnect operating environment, protective coatings are required to increase long-term stability. In this study, large area filtered arc deposition (LAFAD) and hybrid filtered arc-assisted electron beam physical vapor deposition (FA-EBPVD) technologies were used to deposit two-segment coatings with Cr-Al-Y-O nanocomposite bottom segments and Mn-Co-O spinel-based top segments. Coatings were deposited on ferritic steels and subsequently annealed in air for various times. Surface oxidation was investigated using SEM/EDS, XRD and RBS analyses. Cr-volatilization was evaluated by transpiration and ICP-MS analysis of the resultant condensate. Time dependent Area Specific Resistance (ASR) was studied using the four-point technique. The oxidation behavior, Cr volatilization rate, and ASR of coated and uncoated samples are reported. Significant long-term (>1,000 hours) surface stability, low ASR, and dramatically reduced Cr-volatility were observed with the coated specimens. Improvement mechanisms, including the coating diffusion barrier properties and electrical conductivity are discussed.

  14. MICROSTRUCTURAL SUMMARY OF ODS FERRITIC ALLOYS (14YW, 14YWT, 12YWT, MA957FR, PM2000) AND RAFM STEELS (F82H MOD.3-CW, EUROFER97) FROM JP27 IN-SITU HE INJECTION (ISHI) EXPERIEMNT AT 500C

    SciTech Connect

    Jung, Hee Joon; Edwards, Danny J.; Kurtz, Richard J.; Odette, G Robert; Wu, Yuan; Yamamoto, Takuya

    2015-09-22

    A TEM characterization of various ferritic based alloys has been conducted to document the changes in the microstructure under neutron irradiation and the impact of high levels of He injection. Microstructural features such as dislocation loops, network dislocations, He bubbles and voids were characterized in five ODS alloys, 14YW, 14YWT, 12YWT, MA957Fr, PM2000, and two RAFM steels, F82H mod.3+CW and Eurofer. The total neutron dose was 21.2 dpa and the total He levels were 1230 appm injected into an ~6 µm uniform region below the surface of the sample. The results indicated that He injection has a profound impact on the microstructural evolution of these alloys, producing dramatic changes in the dislocation structure and cavity distribution that are closely related to the size, density and chemistry of the oxide particles, or the lack thereof in the case of the RADM alloys.

  15. Combinatorial discovery through a distributed outreach program: investigation of the photoelectrolysis activity of p-type Fe, Cr, Al oxides.

    PubMed

    Rowley, John G; Do, Thanh D; Cleary, David A; Parkinson, B A

    2014-06-25

    We report the identification of a semiconducting p-type oxide containing iron, aluminum, and chromium (Fe2-x-yCrxAlyO3) with previously unreported photoelectrolysis activity that was discovered by an undergraduate scientist participating in the Solar Hydrogen Activity research Kit (SHArK) program. The SHArK program is a distributed combinatorial science outreach program designed to provide a simple and inexpensive way for high school and undergraduate students to participate in the search for metal oxide materials that are active for the photoelectrolysis of water. The identified Fe2-x-yCrxAlyO3 photoelectrolysis material possesses many properties that make it a promising candidate for further optimization for potential application in a photoelectrolysis device. In addition to being composed of earth abundant elements, the FeCrAl oxide material has a band gap of 1.8 eV. Current-potential measurements for Fe2-x-yCrxAlyO3 showed an open circuit photovoltage of nearly 1 V; however, the absorbed photon conversion efficiency for hydrogen evolution was low (2.4 × 10(-4) at 530 nm) albeit without any deposited hydrogen evolution catalyst. X-ray diffraction of the pyrolyzed polycrystalline thin Fe2-x-yCrxAlyO3 film on fluorine-doped tin oxide substrates shows a hexagonal phase (hematite structure) and scanning electron microscope images show morphology consisting of small crystallites.

  16. Combinatorial discovery through a distributed outreach program: investigation of the photoelectrolysis activity of p-type Fe, Cr, Al oxides.

    PubMed

    Rowley, John G; Do, Thanh D; Cleary, David A; Parkinson, B A

    2014-06-25

    We report the identification of a semiconducting p-type oxide containing iron, aluminum, and chromium (Fe2-x-yCrxAlyO3) with previously unreported photoelectrolysis activity that was discovered by an undergraduate scientist participating in the Solar Hydrogen Activity research Kit (SHArK) program. The SHArK program is a distributed combinatorial science outreach program designed to provide a simple and inexpensive way for high school and undergraduate students to participate in the search for metal oxide materials that are active for the photoelectrolysis of water. The identified Fe2-x-yCrxAlyO3 photoelectrolysis material possesses many properties that make it a promising candidate for further optimization for potential application in a photoelectrolysis device. In addition to being composed of earth abundant elements, the FeCrAl oxide material has a band gap of 1.8 eV. Current-potential measurements for Fe2-x-yCrxAlyO3 showed an open circuit photovoltage of nearly 1 V; however, the absorbed photon conversion efficiency for hydrogen evolution was low (2.4 × 10(-4) at 530 nm) albeit without any deposited hydrogen evolution catalyst. X-ray diffraction of the pyrolyzed polycrystalline thin Fe2-x-yCrxAlyO3 film on fluorine-doped tin oxide substrates shows a hexagonal phase (hematite structure) and scanning electron microscope images show morphology consisting of small crystallites. PMID:24670777

  17. Photovoltaic properties of Bi2FeCrO6 films epitaxially grown on (100)-oriented silicon substrates.

    PubMed

    Nechache, R; Huang, W; Li, S; Rosei, F

    2016-02-14

    We demonstrate the promising potential of using perovskite Bi2FeCrO6 (BFCO) for niche applications in photovoltaics (PV) (e.g. self-powered sensors that simultaneously exploit PV conversion and multiferroic properties) or as a complement to mature PV technologies like silicon. BFCO thin films were epitaxially grown on silicon substrates using an MgO buffer layer. Piezoresponse force microscopy measurements revealed that the tensile strained BFCO phase exhibits a polarization predominantly oriented through the in-plane direction. The semiconducting bandgap of the ordered BFCO phase combined with ferroelectric properties, opens the possibility of a ferroelectric PV efficiency above 2% in a thin film device and the use of ferroelectric materials simultaneously as solar absorber layers and carrier separators in PV devices. A large short circuit photocurrent density of 13.8 mA cm(-2) and a photovoltage output of 0.5 V are typically obtained at FF of 38% for BFCO devices fabricated on silicon. We believe that the reduced photovoltage is due to the low diffusion length of photogenerated charge carriers in the BFCO material where the ferroelectric domains are predominately oriented in-plane and thus do not contribute efficiently to the photocharge separation process.

  18. Modification de l'état d'ordre local d'alliages austénitiques Fe-Cr-Ni au cours de la déformation plastique par traction

    NASA Astrophysics Data System (ADS)

    Aïdi, B.; Bertrand, C.; Viltange, M.; Dimitrov, O.

    1993-09-01

    The influence of plastic deformation, by extension at room temperature, on electrical resistivity has been determined in four austenitic Fe-Cr-Ni alloys with 16 wt% Cr and 20, 25, 45 or 75 wt% Ni, in two different states of local order. Two experimental methods have been used (4.2 K resistance measurements before and after deformation, continuous resistance measurements during room-temperature extension tests); the possibilities of the second method and the corrections to be applied are particularly discussed. Resistivity is found to slightly increase at the beginning of deformation ( e < 0.05), then to strongly decrease. The amplitude of the observed effects increases with the nickel content, and with the initial degree of local order. In the high deformation range ( e = 0.15), the resistivity decrease varies linearly with the initial contribution of local order to electrical resistivity. These effects are attributed to a destruction of the local order existing in the solid solutions, by the glide of dislocations during plastic deformation.

  19. Evidence of the impacting body of the Ries crater - the discovery of Fe-Cr-Ni veinlets below the crater bottom

    USGS Publications Warehouse

    El, Goresy A.; Chao, E.C.T.

    1976-01-01

    Fe-Cr-Ni particles and veinlets have been discovered in the top 15 m of the compressed zone with abundant shatter cones below the bottom of the Ries crater. The metallic particles are less than a few microns across. They occur in various minerals along healed intergranular and locally in intragranular microfractures in quartz diorite, amphibolite and chloritized granite of the basement crystalline rocks. The particles consist of major Fe, Cr, and Ni with minor Si and Ca. Origin due to contamination is absolutely ruled out. We believe that these Fe-Cr-Ni particles are probably condensed from the vaporized impacting body which produced the Ries crater. These particles were injected with high velocity into microfractures near the top of the compressed zone, implanted in and across various minerals before these microfractures were resealed. The presence of Si and Ca as well as the fact that the Cr content is nearly twice that of Ni, led us to conclude that the Ries impacting body is very likely not an iron meteorite but a stony meteorite. ?? 1976.

  20. Constitutive Model for the Time-Dependent Mechanical Behavior of 430 Stainless Steel and FeCrAlY Foams in Sulfur-Bearing Environments

    SciTech Connect

    Hemrick, James Gordon; Lara-Curzio, Edgar

    2013-01-01

    The mechanical behavior of 430 stainless steel and pre-oxidized FeCrAlY open-cell foam materials of various densities was evaluated in compression at temperatures between 450 C and 600 C in an environment containing hydrogen sulfide and water vapor. Both materials showed negligible corrosion due to the gaseous atmosphere for up to 168 hours. The monotonic stress-strain response of these materials was found to be dependent on both the strain rate and their density, and the 430 stainless steel foam materials exhibited less stress relaxation than FeCrAlY for similar experimental conditions. Using the results from multiple hardening-relaxation and monotonic tests, an empirical constitutive equation was derived to predict the stress-strain behavior of FeCrAlY foams as a function of temperature and strain rate. These results are discussed in the context of using these materials in a black liquor gasifier to accommodate the chemical expansion of the refractory liner resulting from its reaction with the soda in the black liquor.

  1. Constitutive Model for the Time-Dependent Mechanical Behavior of 430 Stainless Steel and FeCrAlY Foams in Sulfur-Bearing Environments

    NASA Astrophysics Data System (ADS)

    Hemrick, James G.; Lara-Curzio, Edgar

    2013-03-01

    The mechanical behavior of 430 stainless steel and pre-oxidized FeCrAlY open-cell foam materials of various densities was evaluated in compression at temperatures between 450°C and 600°C in an environment containing hydrogen sulfide and water vapor. Both materials showed negligible corrosion due to the gaseous atmosphere for up to 168 h. The monotonic stress-strain response of these materials was found to be dependent on both the strain rate and their density, and the 430 stainless steel foam materials exhibited less stress relaxation than the FeCrAlY for similar experimental conditions. Using the results from multiple hardening-relaxation and monotonic tests, an empirical constitutive equation was derived to predict the stress-strain behavior of FeCrAlY foams as a function of temperature, and strain rate. These results are discussed in the context of using these materials in a black liquor gasifier to accommodate the chemical expansion of the refractory liner resulting from its reaction with the soda in the black liquor.

  2. Oxide growth stress measurements and relaxation mechanisms for alumina scales grown on FeCrAlY: Oxide growth stress measurements and relaxation mechanisms

    SciTech Connect

    Tortorelli, P. F.; Specht, E. D.; More, K. L.; Hou, P. Y.

    2012-08-08

    Early-stage tensile stress evolution in α-Al2O3 scales during oxidation of FeCrAlY at 1000, 1050, 1100, and 1200 °C was monitored in situ by use of synchrotron radiation. Tensile stress development as a function of oxidation temperature indicated a dynamic interplay between stress generation and relaxation. An analysis of the time dependence of the data indicated that the observed relaxation of the initial tensile stress in the oxide scales at 1100 and 1200°C is dominated by creep in the α-Al2O3. A thin layer of a (Fe,Cr,Al) oxide was observed at the oxide-gas interface, consistent with a mechanism whereby the conversion of (Fe,Cr,Al)2O3 to α-Al2O3 produces an initial tensile stress in the alumina scale.

  3. Ferrite Formation Dynamics and Microstructure Due to Inclusion Engineering in Low-Alloy Steels by Ti2O3 and TiN Addition

    NASA Astrophysics Data System (ADS)

    Mu, Wangzhong; Shibata, Hiroyuki; Hedström, Peter; Jönsson, Pär Göran; Nakajima, Keiji

    2016-08-01

    The dynamics of intragranular ferrite (IGF) formation in inclusion engineered steels with either Ti2O3 or TiN addition were investigated using in situ high temperature confocal laser scanning microscopy. Furthermore, the chemical composition of the inclusions and the final microstructure after continuous cooling transformation was investigated using electron probe microanalysis and electron backscatter diffraction, respectively. It was found that there is a significant effect of the chemical composition of the inclusions, the cooling rate, and the prior austenite grain size on the phase fractions and the starting temperatures of IGF and grain boundary ferrite (GBF). The fraction of IGF is larger in the steel with Ti2O3 addition compared to the steel with TiN addition after the same thermal cycle has been imposed. The reason for this difference is the higher potency of the TiO x phase as nucleation sites for IGF formation compared to the TiN phase, which was supported by calculations using classical nucleation theory. The IGF fraction increases with increasing prior austenite grain size, while the fraction of IGF in both steels was the highest for the intermediate cooling rate of 70 °C/min, since competing phase transformations were avoided, the structure of the IGF was though refined with increasing cooling rate. Finally, regarding the starting temperatures of IGF and GBF, they decrease with increasing cooling rate and the starting temperature of GBF decreases with increasing grain size, while the starting temperature of IGF remains constant irrespective of grain size.

  4. Multi-scale Modelling of bcc-Fe Based Alloys for Nuclear Applications

    SciTech Connect

    Malerba, Lorenzo

    2008-07-01

    Understanding the basic mechanisms that determine microstructure changes in neutron irradiated steels is vital for a safe lifetime management of existing nuclear reactors and a safe design of future nuclear options. Low-alloyed ferritic steels containing Cu, Ni, Mn and Si as principal solute atoms are used as structural materials for current reactor vessels. The microstructural evolution under irradiation in alloys is decided by the interplay between defect formation and thermodynamic driving forces, together determining the appearance of phase transformations (precipitation, segregation,...) and favouring or delaying the nucleation and growth of point-defect clusters, their diffusion and their mutual recombination or removal at sinks. A reliable description of the production, evolution and accumulation of radiation damage must therefore start from the atomic level and requires being able to describe multicomponent systems for timescales ranging from few picoseconds to years. This goal demands firstly the fabrication of interatomic potentials for alloys that must be both consistent with the thermodynamic properties of the system and capable of reproducing correctly the characteristic solute-point defect interactions, versus ab initio or experimental data. Secondly the performance of extensive molecular dynamics (MD) simulations, to grasp the main mechanisms of defect production, diffusion, mutual interaction, and interaction with solute atoms and impurities. Thirdly, the development of simulation tools capable of describing the microstructure evolution beyond the time-frame and length-scale of MD, while reproducing as much as possible the atomic-level origin of the mechanisms governing the evolution of the system, including phase changes. In this presentation the results of recent efforts made in this direction in the case of Fe-Cu, Fe-Cr and Fe-Ni alloys, as basic model alloys for the description of steels of technological relevance, are highlighted. In particular

  5. Understanding of copper precipitation under electron or ion irradiations in FeCu0.1 wt% ferritic alloy by combination of experiments and modelling

    NASA Astrophysics Data System (ADS)

    Radiguet, B.; Barbu, A.; Pareige, P.

    2007-02-01

    This work is dedicated to the understanding of the basic processes involved in the formation of copper enriched clusters in low alloyed FeCu binary system (FeCu0.1 wt%) under irradiation at temperature close to 300 °C. Such an alloy was irradiated with electrons or with ions (Fe+ or He+) in order to deconvolute the effect of displacement cascades and the associated generation of point defect clusters (ion irradiations), and the super-saturation of mono-vacancies and self-interstitial atoms (electron irradiation). The microstructure of this alloy was characterised by tomographic atom probe. Experimental results were compared with results obtained with cluster dynamic model giving an estimation of the evolution of point defects (free or agglomerated) under irradiation on the one hand and describing homogeneous enhanced precipitation of copper on the other hand. The comparison between the results obtained on the different irradiation conditions and the model suggests that the point defect clusters (dislocation loops and/or nano-voids) created in displacement cascades play a major role in copper clustering in low copper alloy irradiated at 573 K.

  6. Neutron Absorbing Alloys

    DOEpatents

    Mizia, Ronald E.; Shaber, Eric L.; DuPont, John N.; Robino, Charles V.; Williams, David B.

    2004-05-04

    The present invention is drawn to new classes of advanced neutron absorbing structural materials for use in spent nuclear fuel applications requiring structural strength, weldability, and long term corrosion resistance. Particularly, an austenitic stainless steel alloy containing gadolinium and less than 5% of a ferrite content is disclosed. Additionally, a nickel-based alloy containing gadolinium and greater than 50% nickel is also disclosed.

  7. Alloy

    NASA Astrophysics Data System (ADS)

    Cabeza, Sandra; Garcés, Gerardo; Pérez, Pablo; Adeva, Paloma

    2014-07-01

    The Mg98.5Gd1Zn0.5 alloy produced by a powder metallurgy route was studied and compared with the same alloy produced by extrusion of ingots. Atomized powders were cold compacted and extruded at 623 K and 673 K (350 °C and 400 °C). The microstructure of extruded materials was characterized by α-Mg grains, and Mg3Gd and 14H-LPSO particles located at grain boundaries. Grain size decreased from 6.8 μm in the extruded ingot, down to 1.6 μm for powders extruded at 623 K (350 °C). Grain refinement resulted in an increase in mechanical properties at room and high temperatures. Moreover, at high temperatures the PM alloy showed superplasticity at high strain rates, with elongations to failure up to 700 pct.

  8. Comminuting irradiated ferritic steel

    DOEpatents

    Bauer, Roger E.; Straalsund, Jerry L.; Chin, Bryan A.

    1985-01-01

    Disclosed is a method of comminuting irradiated ferritic steel by placing the steel in a solution of a compound selected from the group consisting of sulfamic acid, bisulfate, and mixtures thereof. The ferritic steel is used as cladding on nuclear fuel rods or other irradiated components.

  9. Thermodynamics of Cr2O3, FeCr2O4, ZnCr2O4 and CoCr2O4

    SciTech Connect

    Ziemniak SE, Anovitz LM, Castelli RA, Porter WD

    2007-01-09

    High temperature heat capacity measurements were obtained for Cr{sub 2}O{sub 3}, FeCr{sub 2}O{sub 4}, ZnCr{sub 2}O{sub 4} and CoCr{sub 2}O{sub 4} using a differential scanning calorimeter. These data were combined with previously-available, overlapping heat capacity data at temperatures up to 400 K and fitted to 5-parameter Maier-Kelley C{sub p}(T) equations. Expressions for molar entropy were then derived by suitable integration of the Maier-Kelley equations in combination with recent S{sup o}(298) evaluations. Finally, a database of high temperature equilibrium measurements on the formation of these oxides was constructed and critically evaluated. Gibbs energies of Cr{sub 2}O{sub 3}, FeCr{sub 2}O{sub 4} and CoCr{sub 2}O{sub 4} were referenced by averaging the most reliable results at reference temperatures of 1100, 1400 and 1373 K, respectively, while Gibbs energies for ZnCr{sub 2}O{sub 4} were referenced to the results of Jacob [Thermochim. Acta 15 (1976) 79-87] at 1100 K. Thermodynamic extrapolations from the high temperature reference points to 298.15 K by application of the heat capacity correlations gave {Delta}{sub f}G{sup o}(298) = -1049.96, -1339.40, -1428.35 and -1326.75 kJ mol{sup -1} for Cr{sub 2}O{sub 3}, FeCr{sub 2}O{sub 4}, ZnCr{sub 2}O{sub 4} and CoCr{sub 2}O{sub 4}, respectively.

  10. Development of oxide dispersion strengthened ferritic steels for fusion

    SciTech Connect

    Mukhopadhyay, D.K.; Froes, F.H.; Gelles, D.S.

    1998-03-01

    An oxide dispersion strengthened (ODS) ferritic steel with high temperature strength has been developed in line with low activation criteria for application in fusion power systems. The composition Fe-13.5Cr-2W-0.5Ti-0.25Y{sub 2}O{sup 3} was chosen to provide a minimum chromium content to insure fully delta-ferrite stability. High temperature strength has been demonstrated by measuring creep response of the ODS alloy in uniaxial tension at 650 and 900 C in an inert atmosphere chamber. Results of tests at 900 C demonstrate that this alloy has creep properties similar to other alloys of similar design and can be considered for use in high temperature fusion power system designs. The alloy selection process, materials production, microstructural evaluation and creep testing are described.

  11. Modelling Thermodynamics of Alloys for Fusion Application

    SciTech Connect

    Caro, A; Sadigh, B; Turchi, P A; Caro, M; Lopasso, E; Crowson, D

    2006-01-26

    This research has two main objectives: (1) On one side is the development of computational tools to evaluate alloy properties, using the information contained in thermodynamic functions to improve the ability of classic potentials to account for complex alloy behavior. (2) On the other hand, to apply the tools so developed to predict properties of alloys under irradiation. Atomistic simulations of alloys at the empirical level face the challenge of correctly modeling basic thermodynamic properties. In this work we develop a methodology to generalize many-body classic potentials to incorporate complex formation energy curves. Application to Fe-Cr allows us to predict the implications of the ab initio results of formation energy on the phase diagram of this alloy.

  12. The Effect of Interfacial Element Partitioning on Ferrite and Bainite Formation

    NASA Astrophysics Data System (ADS)

    Chen, Hao; van der Zwaag, Sybrand

    2016-05-01

    The formation of bainitic ferrite and that of grain boundary ferrite in low alloy steels have been two of the most important and interesting research topics in the field of solid state ferrous phase transformation for several decades, and various aspects of these two transformations have been discussed extensively in the literature. Recently, a so-called Gibbs energy balance (GEB) model was proposed by the authors to evaluate alloying element effects on the growth of bainitic ferrite and grain boundary ferrite. The model predicts a growth mode transition from paraequilibrium, negligible partitioning to partitioning during the isothermal formation of bainitic ferrite and grain boundary ferrite. Transformation stasis and bay phenomenon are well explained by the GEB model and both of them are found to be due to alloying element diffusion at the interface. This overview gives a summary of the authors' recent progress in the understanding of the growth of bainitic ferrite and grain boundary ferrite, with particular focus on the growth mode transition, the transformation stasis phenomenon and the bay phenomenon.

  13. Alloy development for irradiation performance. Quarterly progress report for period ending December 31, 1980

    SciTech Connect

    Not Available

    1981-04-01

    Progress is reported in eight sections: analysis and evaluation studies, test matrices and test methods development, Path A Alloy Development (austenitic stainless steels), Path C Alloy Development (Ti and V alloys), Path D Alloy Development (Fe alloys), Path E Alloy Development (ferritic steels), irradiation experiments and materials inventory, and materials compatibility and hydrogen permeation studies. (DLC)

  14. Synthesis and characterization of phosphates in molten systems Cs 2O-P 2O 5-CaO- MIII2O 3 ( MIII—Al, Fe, Cr)

    NASA Astrophysics Data System (ADS)

    Zatovsky, Igor V.; Strutynska, Nataliya Yu.; Baumer, Vyacheslav N.; Slobodyanik, Nikolay S.; Ogorodnyk, Ivan V.; Shishkin, Oleg V.

    2011-03-01

    The crystallization of complex phosphates from the melts of Cs 2O-P 2O 5-CaO- MIII2O 3 ( MIII—Al, Fe, Cr) systems have been investigated at fixed value Cs/P molar ratios equal to 0.7, 1.0 and 1.3 and Са/Р=0.2 and Ca/ МIII=1. The fields of crystallization of CsCaP 3O 9, β-Ca 2P 2O 7, Cs 2CaP 2O 7, Cs 3CaFe(P 2O 7) 2, Ca 9MIII(PO 4) 7 ( MIII—Fe, Cr), Cs 0.63Ca 9.63Fe 0.37(PO 4) 7 and CsCa 10(PO 4) 7 were determined. Obtained phosphates were investigated using powder X-ray diffraction and FTIR spectroscopy. Novel whitlockite-related phases CsCa 10(PO 4) 7 and Cs 0.63Ca 9.63Fe 0.37(PO 4) 7 have been characterized by single crystal X-ray diffraction: space group R3c, a=10.5536(5) and 10.5221(4) Å, с=37.2283(19) and 37.2405(17) Å, respectively.

  15. Magnetic entropy change plateau in a geometrically frustrated layered system: FeCrAs-like iron-pnictide structure as a magnetocaloric prototype.

    PubMed

    Florez, J M; Vargas, P; Garcia, C; Ross, C A

    2013-06-01

    Monte Carlo modeling suggests that the magnetothermal features of the Fe2P-structured FeCrAs-like compound offer a promising route for the design of magnetocaloric materials. The prototype structure is modeled as antiferromagnetically coupled layered Heisenberg systems mimicking the distorted Kagome/triangular stacked architecture of FeCrAs iron-pnictide. The magnetic entropy change ΔSm(T) presents a plateau-like behavior which can be tailored by tuning either the JCr-Fe/JCr-Cr exchange energy ratio or the magnetic field. The plateau is defined by cooperative spin ordering within a ferrimagnetic region which exists between two critical temperatures separating at the lower bound (Tac) a canted antiferromagnetic phase and at the upper bound (Tdc) the thermally disordered phase. The refrigerant capacity and adiabatic change of temperature are A(H)(Tdc - Tac) and A(H)Tp/Cm respectively, with Tac < Tp < Tdc, A(H) an increasing positive function of the field defining the height of the plateau and Cm the magnetic specific heat, whose critical behavior is related to the T(a,d)(c) values.

  16. First principles calculation of a large variation in dielectric tensor through the spin crossover in the CsFe[Cr(CN){sub 6}] Prussian blue analogue

    SciTech Connect

    Middlemiss, Derek S. E-mail: R.J.Deeth@warwick.ac.uk; Deeth, Robert J. E-mail: R.J.Deeth@warwick.ac.uk

    2014-04-14

    The dielectric response of spin-crossover (SCO) materials is a key property facilitating their use in next-generation information processing technologies. Solid state hybrid density functional theory calculations show that the temperature-induced and strongly hysteretic SCO transition in the Cs{sup +}Fe{sup 2+}[Cr{sup 3+}(CN{sup −}){sub 6}] Prussian blue analogue (PBA) is associated with a large change (Δ) in both the static, Δε{sup 0}(HS − LS), and high frequency, Δε{sup ∞}(HS − LS) dielectric constants. The SCO-induced variation in CsFe[Cr(CN){sub 6}] is significantly greater than the experimental Δε values observed previously in other SCO materials. The phonon contribution, Δε{sup phon}(HS − LS), determined within a lattice dynamics approach, dominates over the clamped nuclei term, Δε{sup ∞}(HS − LS), and is in turn dominated by the low-frequency translational motions of Cs{sup +} cations within the cubic voids of the Fe[Cr(CN){sub 6}]{sup −} framework. The Cs{sup +} translational modes couple strongly to the large unit cell volume change occurring through the SCO transition. PBAs and associated metal-organic frameworks emerge as a potentially fruitful class of materials in which to search for SCO transitions associated with large changes in dielectric response and other macroscopic properties.

  17. First principles calculation of a large variation in dielectric tensor through the spin crossover in the CsFe[Cr(CN)6] Prussian blue analogue

    NASA Astrophysics Data System (ADS)

    Middlemiss, Derek S.; Deeth, Robert J.

    2014-04-01

    The dielectric response of spin-crossover (SCO) materials is a key property facilitating their use in next-generation information processing technologies. Solid state hybrid density functional theory calculations show that the temperature-induced and strongly hysteretic SCO transition in the Cs+Fe2+[Cr3+(CN-)6] Prussian blue analogue (PBA) is associated with a large change (Δ) in both the static, Δɛ0(HS - LS), and high frequency, Δɛ∞(HS - LS) dielectric constants. The SCO-induced variation in CsFe[Cr(CN)6] is significantly greater than the experimental Δɛ values observed previously in other SCO materials. The phonon contribution, Δɛphon(HS - LS), determined within a lattice dynamics approach, dominates over the clamped nuclei term, Δɛ∞(HS - LS), and is in turn dominated by the low-frequency translational motions of Cs+ cations within the cubic voids of the Fe[Cr(CN)6]- framework. The Cs+ translational modes couple strongly to the large unit cell volume change occurring through the SCO transition. PBAs and associated metal-organic frameworks emerge as a potentially fruitful class of materials in which to search for SCO transitions associated with large changes in dielectric response and other macroscopic properties.

  18. The oxidation performance of modern high-temperature alloys

    NASA Astrophysics Data System (ADS)

    Deodeshmukh, V. P.; Srivastava, S. K.

    2009-07-01

    The high-temperature oxidation resistance of an alloy is a key design criterion for components in a variety of industrial applications, such as advanced gas turbines, industrial heating, automotive, waste incineration, power generation and energy conversion, chemical and petrochemical processing, and metals and minerals processing. The importance of correctly assessing the long-term oxidation behavior of high-temperature alloys is illustrated. As applications move to higher temperatures, new alloys are needed. In this paper, the oxidation performance of three newly developed alloys, an alumina-forming Ni-Fe-Cr-Al alloy, a γ'-strengthened Ni-Cr-Co-Mo-(Al+Ti) alloy, and a nitride-strengthened Co-Cr-Fe-Ni-(Ti+Nb) alloy is presented.

  19. Mechanical and Corrosion Properties of Fe-Cr-Mn-C-N Austenitic Stainless Steels for Drill Collars

    NASA Astrophysics Data System (ADS)

    Lee, Eunkyung; Ryu, Jiseung; Jeon, Seol; Mishra, Brajendra; Palmer, Bruce R.

    2016-06-01

    The mechanical and corrosion properties of air/water-quenched CN66 (0.28/0.38 wt pct, C/N) and CN71 (0.27/0.44 wt pct, C/N) steels after heat treatment were investigated. The carbon condensed area of the water-quenched alloys decreased compared with the air-cooled alloys, and lattice expansions occurred, resulting in a strained region. The values of UTS and elongation of water-quenched CN71 were increased as 105 MPa and 25.2 pct compared with the air-cooled CN71, and decreased sour corrosion resistance (1.8 × 10-4 mm/year).

  20. Effects of compositional complexity on the ion-irradiation induced swelling and hardening in Ni-containing equiatomic alloys

    DOE PAGESBeta

    Jin, K.; Lu, C.; Wang, L. M.; Qu, J.; Weber, W. J.; Zhang, Y.; Bei, H.

    2016-04-14

    The impact of compositional complexity on the ion-irradiation induced swelling and hardening is studied in Ni and six Ni-containing equiatomic alloys with face-centered cubic structure. The irradiation resistance at the temperature of 500 °C is improved by controlling the number and, especially, the type of alloying elements. Alloying with Fe and Mn has a stronger influence on swelling reduction than does alloying with Co and Cr. Lastly, the quinary alloy NiCoFeCrMn, with known excellent mechanical properties, has shown 40 times higher swelling tolerance than nickel.

  1. Development of ODS-Fe{sub 3}Al alloys

    SciTech Connect

    Wright, I.G.; Pint, B.A.; Tortorelli, P.F.; McKamey, C.G.

    1997-12-01

    The overall goal of this program is to develop an oxide dispersion-strengthened (ODS) version of Fe{sub 3}Al that has sufficient creep strength and resistance to oxidation at temperatures in the range 1000 to 1200 C to be suitable for application as heat exchanger tubing in advanced power generation cycles. The main areas being addressed are: (a) alloy processing to achieve the desired alloy grain size and shape, and (b) optimization of the oxidation behavior to provide increased service life compared to semi-commercial ODS-FeCrAl alloys intended for the same applications. The recent studies have focused on mechanically-alloyed powder from a commercial alloy vendor. These starting alloy powders were very clean in terms of oxygen content compared to ORNL-produced powders, but contained similar levels of carbon picked up during the milling process. The specific environment used in milling the powder appears to exert a considerable influence on the post-consolidation recrystallization behavior of the alloy. A milling environment which produced powder particles having a high surface carbon content resulted in a consolidated alloy which readily recrystallized, whereas powder with a low surface carbon level after milling resulted in no recrystallization even at 1380 C. A feature of these alloys was the appearance of voids or porosity after the recrystallization anneal, as had been found with ORNL-produced alloys. Adjustment of the recrystallization parameters did not reveal any range of conditions where recrystallization could be accomplished without the formation of voids. Initial creep tests of specimens of the recrystallized alloys indicated a significant increase in creep strength compared to cast or wrought Fe{sub 3}Al, but the specimens failed prematurely by a mechanism that involved brittle fracture of one of the two grains in the test cross section, followed by ductile fracture of the remaining grain. The reasons for this behavior are not yet understood. The

  2. Effect of aging temperature on the microstructures and mechanical properties of ZG12Cr9Mo1Co1NiVNbNB ferritic heat-resistant steel

    NASA Astrophysics Data System (ADS)

    Yang, Xue; Sun, Lan; Xiong, Ji; Zhou, Ping; Fan, Hong-yuan; Liu, Jian-yong

    2016-02-01

    The effect of aging on the mechanical properties and microstructures of a new ZG12Cr9Mo1Co1NiVNbNB ferritic heat resistant steel was investigated in this work to satisfy the high steam parameters of the ultra-supercritical power plant. The results show that the main precipitates during aging are Fe(Cr, Mo)23C6, V(Nb)C, and (Fe2Mo) Laves in the steel. The amounts of the precipitated phases increase during aging, and correspondingly, the morphologies of phases are similar to be round. Fe(Cr, Mo)23C6 appears along boundaries and grows with increasing temperature. In addition, it is revealed that the martensitic laths are coarsened and eventually happen to be polygonization. The hardness and strength decrease gradually, whereas the plasticity of the steel increases. What's more, the hardness of this steel after creep is similar to that of other 9%-12%Cr ferritic steels. Thus, ZG12Cr9Mo1Co1NiVNbNB can be used in the project.

  3. Determination of standard thermodynamic properties of daubreelite (FeCr2S4) in the system Ag-Cr-Fe-S by the solid state galvanic cells method

    NASA Astrophysics Data System (ADS)

    Osadchii, Evgeniy; Voronin, Mikhail; Osadchii, Valentin

    2014-05-01

    Daubreelite is a common mineral in enstatite chondrites, but its thermodynamic properties have not been studied. This greatly complicates the study of the physico - chemical parameters of enstatite chondrites formation in their parent bodies. Analysis of the quaternary system Ag-Cr-Fe-S showed that at temperatures below 423 K can be stable phase association Ag2S + Cr2S3 + FeS2 + FeCr2S4, potential silver which can be defined in a completely solid state galvanic cell: (-) Pt | Ag | RbAg4I5 | Ag2S, Cr2S3, FeS2, FeCr2S4 | Pt (+), with a RbAg4I5 as a solid electrolyte with a specific conductivity of Ag+ ion. The overall potential forming process in the cell corresponds to a chemical reaction: 2Ag + Cr2S3 + FeS2 = Ag2S + FeCr2S4 Gibbs energy of this reaction is associated with the electromotive force of galvanic cells by fundamental equation of thermodynamics ΔrG =-nFE, where n = 2 - the number of electrons in the electrochemical process, F = 96485 C•mol-1 - Faraday constant, and E-electromotive force (emf) of galvanic cell in volts. Temperature dependence of the emf was determined in an electrochemical cell, a device which is described in detail in the works Osadchii and Chareev (2006), and Osadchii and Echmaeva (2007). The results were approximated by a linear dependence of E(T), which corresponds to the condition ΔrCp constant and equal to zero: E(mV)=76.32+0.2296•T, 339

  4. Impedance calculation for ferrite inserts

    SciTech Connect

    Breitzmann, S.C.; Lee, S.Y.; Ng, K.Y.; /Fermilab

    2005-01-01

    Passive ferrite inserts were used to compensate the space charge impedance in high intensity space charge dominated accelerators. They study the narrowband longitudinal impedance of these ferrite inserts. they find that the shunt impedance and the quality factor for ferrite inserts are inversely proportional to the imaginary part of the permeability of ferrite materials. They also provide a recipe for attaining a truly passive space charge impedance compensation and avoiding narrowband microwave instabilities.

  5. The Characterization of Twin-Wire Arc-Sprayed FeCrBSi Coating and the Application in Sewage Sludge Boilers

    NASA Astrophysics Data System (ADS)

    Qin, Enwei; Huang, Qian; Shao, Yumin; Chen, Guoxing; Ye, Lin; Gu, Qin; Wu, Shuhui

    2014-12-01

    Incineration in boilers is an environment-friendly treatment for industrial and civil sewage sludge. However, due to the aggressive nature of the sludge, the boiler fireside-surface is subjected to severe wear, erosive, and high temperature corrosion problems during incineration. In this study, we developed an economical FeCrBSi wire material with iron weight content as high as 80%. The coating was prepared by twin-wire arc spraying processing. The chemical compositions of the coating, as well as phase components were analyzed by energy-dispersive spectroscopy and x-ray diffraction method. The surface roughness, porosity, and cross-sectional morphology were further characterized. The coating hardness is close to that of the commercial Armacor M and Armacor C materials. In-boiler test was also carried out. The low thickness loss of the tube indicates a promising application future in sludge boilers.

  6. Reproducible resistive switching in the super-thin Bi2FeCrO6 epitaxial film with SrRuO3 bottom electrode

    NASA Astrophysics Data System (ADS)

    Xu, Wenting; Sun, Jiao; Xu, Xijun; Yuan, Guoliang; Zhang, Yongjun; Liu, Junming; Liu, Zhiguo

    2016-10-01

    The reproducible and reliable resistive switching is observed in the ultrathin Bi2FeCrO6 (BFCO) epitaxial film on (001) SrTiO3 substrate with SrRuO3 as the bottom electrode. The as-grown BFCO film allows its ferroelectric polarization switching under external electric field. With a 100-nm-radius tip contacting film surface, a stable bipolar resistive switching was observed through the conductive atomic force microscope. Furthermore, the resistive switching at negative bias was observed and its high/low current ratio is above 15 among a thousand of current versus voltage curves measured by the scanning tunneling microscope with a non-contacting nm-scale tip. It is argued that this transport mechanism is due to quantum tunneling, and the resistive switching in these junctions is because of ferroelectric switching.

  7. Processing of manganese zinc ferrites for high-frequency switch-mode power supplies

    SciTech Connect

    Hendricks, C.R.; Amarakoon, V.W.R. ); Sullivan, D. )

    1991-05-01

    The development and the continued success of switch-mode power supplies have created an expanding commercial market. This market is continually challenging the ferrite industry to produce high-quality ferrite cores capable of operating at increasingly higher frequencies. The advantage of the switch-mode power supply is that, as the switching frequency is increased, power output also increases. This allows smaller core volumes to transform the same amount of power as a larger core would at lower frequencies. This paper reports that the main motivation for using ferrite transformer cores is the dramatic reduction of eddy current losses when compared with traditional iron core transformers. The reduction of these losses is brought about by the high electrical resistivities of magnetic oxides, which can be up to a million times higher than those possessed by alloys. Of all the ferrites, manganese zinc ferrites have the lowest losses, in high-drive applications (up to a frequency of {approx}2 MHz).

  8. Effects of Solute Nb Atoms and Nb Precipitates on Isothermal Transformation Kinetics from Austenite to Ferrite

    NASA Astrophysics Data System (ADS)

    Wang, Li; Parker, Sally; Rose, Andrew; West, Geoff; Thomson, Rachel

    2016-07-01

    Nb is a very important micro-alloying element in low-carbon steels, for grain size refinement and precipitation strengthening, and even a low content of Nb can result in a significant effect on phase transformation kinetics from austenite to ferrite. Solute Nb atoms and Nb precipitates may have different effects on transformation behaviors, and these effects have not yet been fully characterized. This paper examines in detail the effects of solute Nb atoms and Nb precipitates on isothermal transformation kinetics from austenite to ferrite. The mechanisms of the effects have been analyzed using various microscopy techniques. Many solute Nb atoms were found to be segregated at the austenite/ferrite interface and apply a solute drag effect. It has been found that solute Nb atoms have a retardation effect on ferrite nucleation rate and ferrite grain growth rate. The particle pinning effect caused by Nb precipitates is much weaker than the solute drag effect.

  9. Synthesis of magnetic Fe-based bulk metallic glasses starting from the Fe-Cr-Co system

    SciTech Connect

    Mastrogiacomo, Giovanni; Kradolfer, Juerg; Loeffler, Joerg F.

    2007-01-01

    The glass-forming ability of Fe-based bulk metallic glasses is strongly correlated with the amount of metalloids they contain. Starting from a ferromagnetic and ductile Fe-based metallic glass of composition (Fe{sub 0.582}Co{sub 0.418}){sub 80}Cr{sub 10}Zr{sub 10}, we were able to produce several bulk metallic glasses by alloying titanium and boron. The resulting alloys of composition [(Fe{sub 0.582}Co{sub 0.418}){sub 0.81}Cr{sub 0.10}Zr{sub 0.07}Ti{sub 0.02}]{sub 100-x}B{sub =} x (x=10-20 at. %) exhibit a critical casting thickness of 0.5 mm, a wide undercooled liquid region {delta}T{sub x}(=T{sub x}-T{sub g}) of 16-84 K, and ferromagnetic properties. dc magnetization measurements show an inverted hysteresis at room temperature, and small-angle neutron scattering on the [(Fe{sub 0.582}Co{sub 0.418}){sub 0.81}Cr{sub 0.10}Zr{sub 0.07}Ti{sub 0.02}]{sub 90}B{sub 10} bulk metallic glass reveals a power-law dependence of the differential scattering cross-section. The latter indicates a pronounced short-range order with a surface fractal dimension of 2.5. A splat-cooled sample of the same composition does not reveal this pronounced short-range order, but still an inverted hysteresis. From the scaling behavior of the magnetization curves, measured at different temperatures between 50 and 300 K for the splat-cooled sample, we find that an antagonistic internal magnetic field is present in this material. The resulting inverted hysteresis is presumably caused by interacting superparamagnetic and blocked regions.

  10. Magnetic cluster expansion model for random and ordered magnetic face-centered cubic Fe-Ni-Cr alloys

    NASA Astrophysics Data System (ADS)

    Lavrentiev, M. Yu.; Wróbel, J. S.; Nguyen-Manh, D.; Dudarev, S. L.; Ganchenkova, M. G.

    2016-07-01

    A Magnetic Cluster Expansion model for ternary face-centered cubic Fe-Ni-Cr alloys has been developed, using DFT data spanning binary and ternary alloy configurations. Using this Magnetic Cluster Expansion model Hamiltonian, we perform Monte Carlo simulations and explore magnetic structures of alloys over the entire range of compositions, considering both random and ordered alloy structures. In random alloys, the removal of magnetic collinearity constraint reduces the total magnetic moment but does not affect the predicted range of compositions where the alloys adopt low-temperature ferromagnetic configurations. During alloying of ordered fcc Fe-Ni compounds with Cr, chromium atoms tend to replace nickel rather than iron atoms. Replacement of Ni by Cr in ordered alloys with high iron content increases the Curie temperature of the alloys. This can be explained by strong antiferromagnetic Fe-Cr coupling, similar to that found in bcc Fe-Cr solutions, where the Curie temperature increase, predicted by simulations as a function of Cr concentration, is confirmed by experimental observations. In random alloys, both magnetization and the Curie temperature decrease abruptly with increasing chromium content, in agreement with experiment.

  11. The effects of laser welding parameters on the microstructure of ferritic and duplex stainless steels welds

    NASA Astrophysics Data System (ADS)

    Pekkarinen, J.; Kujanpää, V.

    This study is focused to determine empirically, which microstructural changes occur in ferritic and duplex stainless steels when heat input is controlled by welding parameters. Test welds were done autogenously bead-on-plate without shielding gas using 5 kW fiber laser. For comparison, some gas tungsten arc welds were made. Used test material were 1.4016 (AISI 430) and 1.4003 (low-carbon ferritic) type steels in ferritic steels group and 1.4162 (low-alloyed duplex, LDX2101) and 1.4462 (AISI 2205) type steels in duplex steels group. Microstructural changes in welds were identified and examined using optical metallographic methods.

  12. Microstructural evolution of delta ferrite in SAVE12 steel under heat treatment and short-term creep

    SciTech Connect

    Li, Shengzhi; Eliniyaz, Zumrat; Zhang, Lanting; Sun, Feng; Shen, Yinzhong; Shan, Aidang

    2012-11-15

    This research focused on the formation and microstructural evolution of delta ferrite phase in SAVE12 steel. The formation of delta ferrite was due to the high content of ferrite forming alloy elements such as Cr, W, and Ta. This was interpreted through either JMatPro-4.1 computer program or Cr{sub eq} calculations. Delta ferrite was found in bamboo-like shape and contained large amount of MX phase. It was surrounded by Laves phases before creep or aging treatment. Annealing treatments were performed under temperatures from 1050 Degree-Sign C to 1100 Degree-Sign C and various time periods to study its dissolution kinetics. The result showed that most of the delta ferrite can be dissolved by annealing in single phase austenitic region. Dissolution process of delta ferrite may largely depend on dissolution kinetic factors, rather than on thermodynamic factors. Precipitation behavior during short-term (1100 h) creep was investigated at temperature of 600 Degree-Sign C under a stress of 180 MPa. The results demonstrated that delta ferrite became preferential nucleation sites for Laves phase at the early stage of creep. Laves phase on the boundary around delta ferrite showed relatively slower growth and coarsening rate than that inside delta ferrite. - Highlights: Black-Right-Pointing-Pointer Delta ferrite is systematically studied under heat treatment and short-term creep. Black-Right-Pointing-Pointer Delta ferrite contains large number of MX phase and is surrounded by Laves phases before creep or aging treatment. Black-Right-Pointing-Pointer Formation of delta ferrite is interpreted by theoretical and empirical methods. Black-Right-Pointing-Pointer Most of the delta ferrite is dissolved by annealing in single phase austenitic region. Black-Right-Pointing-Pointer Delta ferrite becomes preferential nucleation sites for Laves phase at the early stage of creep.

  13. Pitting, galvanic, and long-term corrosion studies on candidate container alloys for the Tuff Repository

    SciTech Connect

    Beavers, J.A.; Thompson, N.G.; Durr, C.L.

    1992-01-01

    Contest Columbus Technologies, Inc. (CC Technologies) investigated the long-term performance of container materials for high-level radioactive waste packages as part of the information needed by the Nuclear Regulatory Commission to assess the Department of Energy`s application to construct a geologic repository for the high-level radioactive waste. The scope of work focused on the Tuff Repository and employed short-term techniques, such as electrochemical and mechanical techniques to examine a wide range of possible failure modes. Two classes of alloys were evaluated for use as container materials for the Tuff Repository; Fe-Cr-Ni alloys and copper-base alloys. The candidate Fe-Cr-Ni alloys were Type 304L Stainless Steel (Alloy 304L) and Incoloy Alloy 825 (Alloy 825). The candidate copper-base alloys were CDA 102 Copper (Alloy CDA 102) and CDA 715 Copper-3D Nickel (Alloy CDA 715). The corrosion testing was performed in a simulated J-13 well water and in solutions selected from an experimental matrix from Task 2 of the program. This report summarizes the results of Task 4 (Pitting Studies), Task 6 (Other Failure Modes) and Task 7 (Long-Term Exposures) of the program. Pit-initiation studies, performed in Task 4, focused on anomalous Cyclic Potentiodynamic Polarization (CPP) behavior of the copper-base alloys reported in Task 2 of the program. Pit propagation studies were performed on Alloy CDA 102 in Task A of the program. Two types of galvanic corrosion studies were performed in Task 6 of the program; thermogalvanic couples and borehole linear-container interactions. In the thermogalvanic couples tests, the effect of temperature variation on the surface of the container on acceleration of corrosion was evaluated for two alloys; Alloy CDA 102 and Alloy 304L. Long-term immersion tests were conducted in Task 7 of the program.

  14. Pitting, galvanic, and long-term corrosion studies on candidate container alloys for the Tuff Repository

    SciTech Connect

    Beavers, J.A.; Thompson, N.G.; Durr, C.L. )

    1992-01-01

    Contest Columbus Technologies, Inc. (CC Technologies) investigated the long-term performance of container materials for high-level radioactive waste packages as part of the information needed by the Nuclear Regulatory Commission to assess the Department of Energy's application to construct a geologic repository for the high-level radioactive waste. The scope of work focused on the Tuff Repository and employed short-term techniques, such as electrochemical and mechanical techniques to examine a wide range of possible failure modes. Two classes of alloys were evaluated for use as container materials for the Tuff Repository; Fe-Cr-Ni alloys and copper-base alloys. The candidate Fe-Cr-Ni alloys were Type 304L Stainless Steel (Alloy 304L) and Incoloy Alloy 825 (Alloy 825). The candidate copper-base alloys were CDA 102 Copper (Alloy CDA 102) and CDA 715 Copper-3D Nickel (Alloy CDA 715). The corrosion testing was performed in a simulated J-13 well water and in solutions selected from an experimental matrix from Task 2 of the program. This report summarizes the results of Task 4 (Pitting Studies), Task 6 (Other Failure Modes) and Task 7 (Long-Term Exposures) of the program. Pit-initiation studies, performed in Task 4, focused on anomalous Cyclic Potentiodynamic Polarization (CPP) behavior of the copper-base alloys reported in Task 2 of the program. Pit propagation studies were performed on Alloy CDA 102 in Task A of the program. Two types of galvanic corrosion studies were performed in Task 6 of the program; thermogalvanic couples and borehole linear-container interactions. In the thermogalvanic couples tests, the effect of temperature variation on the surface of the container on acceleration of corrosion was evaluated for two alloys; Alloy CDA 102 and Alloy 304L. Long-term immersion tests were conducted in Task 7 of the program.

  15. Influence of Adsorption Site and Wavelength on the Photodesorption of NO from the (Fe,Cr) 3 O 4 (111) Mixed Oxide Surface

    SciTech Connect

    Henderson, M. A.

    2014-09-11

    The photochemical properties of nitric oxide on a mixed oxide single crystal surface was examined in ultrahigh vacuum (UHV) using temperature programmed desorption (TPD), photon stimulated desorption (PSD) and low energy electron diffraction (LEED). The mixed oxide was a 75% Fe and 25% Cr corundum (0001) oxide film prepared on an α-Al2O3(0001) crystal, however its surface became terminated with a magnetite-like (111) structure after sputter/anneal cleaning, leading to a surface designated of (Fe,Cr)3O4(111). TPD of NO from the (Fe,Cr)3O4(111) surface revealed three chemisorbed states at 220, ~315 and 370 K assigned to NO binding at Fe3+, Cr3+ and Fe2+ sites, respectively. No significant thermal chemistry of NO was detected. NO photodesorption, the primary photochemical pathway in UHV, was sensitive to the adsorption site, with rates at the three adsorption sites following the trend: Fe3+ > Fe2+ > Cr3+. Multiexponential rate behavior seen in the overall NO PSD spectra was linked directly to site heterogeneity being manifested as a convolution of the individual NO photodesorption rates at the three types of surface sites. The photodesorption rate with UV light (365 nm) was ~10 times greater than that in the visible, but the per-photon rates across the visible spectrum (from 460 to 630 nm) were independent of the wavelength, which is suggestive of localized photon absorption at the adsorption site. Results in this study demonstrate that the adsorption site plays a critical role in determining photochemical rates on complex oxide surfaces. This work was supported by the US Department of Energy, Office of Basic Energy Sciences, Division of Chemical Sciences, Geosciences & Biosciences. Pacific Northwest National Laboratory (PNNL) is a multi-program national laboratory operated for DOE by Battelle. The research was performed using EMSL, a national scientific user facility sponsored by the Department of Energy's Office of Biological and Environmental Research and located

  16. Interplay of energy dissipation, ion-induced mixing, and crystal structure recovery, and surface effects in ion-irradiated magnetic Fe/Cr/Fe trilayers

    SciTech Connect

    Brodyanski, A.; Bock, W.; Kopnarski, M.; Reuscher, B.; Blomeier, S.; Hillebrands, B.; Gnaser, H.

    2011-12-01

    The influence of the ion irradiation by 30 keV Ga{sup +} ions on the crystal structure, chemical ordering, magnetic properties, and topography of epitaxial Fe/Cr/Fe trilayers was investigated by different analytical techniques. We present direct experimental evidence, supported by theoretical estimates, that two processes take place concurrently due to the Ga-ion implantation. (i) A complete atom mixing of the Cr atoms within the Fe multilayers is occurring due to the collision cascades during the ballistic regime, and (ii) an essentially complete recovery of the initial single-crystal quality of the Fe multilayers by healing the melted and damaged area through the thermal spike phase occurs. Based on the experimental range distributions and theoretical modeling, channeling of Ga{sup +} ions in the experiments is found to contribute weakly to ion penetration and stopping, and the relative fraction of the well-channeled ions is marginally small. On the other hand, this weak channeling is sufficient to reduce the sputter yield by a factor of more than 5 in comparison with the sputtering of polycrystalline samples, evidence for the fact that the magnitude of channeling is not of primary importance for the sputtering. We offer an explanation for the observation of dramatic and abrupt changes in the surface roughness with increasing fluences in terms of a transformation from a single-phase single-crystal implanted region (bcc-Fe) to a mixture of the polycrystalline {alpha}-Fe-like bcc and {alpha}-Fe{sub 3}Ga structures within the outer half of the original Fe/Cr/Fe trilayer at fluences above 6.25 x 10{sup 16} ion/cm{sup 2}. The wall-like elevations appearing at the boundary of the irradiated areas were analyzed experimentally by varying the irradiation conditions. We showed that the wall size is governed by the ion-current density applied. A physical explanation for the appearance of such topographic features is presented, which would be valid for any material

  17. Magnetic characterization of nanocrystalline Fe80-xCrxCo20 (15≤x≤35) alloys during milling and subsequent annealing

    NASA Astrophysics Data System (ADS)

    Rastabi, Reza Amini; Ghasemi, Ali; Tavoosi, Majid; Sodaee, Tahmineh

    2016-10-01

    Magnetic characterization of nanocrystalline Fe-Cr-Co alloys during milling and annealing process was the goal of this study. To formation of Fe80-xCrxCo20 (15≤x≤35) solid solution, different powder mixtures of Fe, Cr and Co elements were mechanically milled in a planetary ball mill. The annealing process was done in as-milled samples at different temperature in the range of 500-640 °C for 2 h. The produced samples were characterized using X-ray diffraction, scanning electron microscopy, differential scanning calorimetry and vibrating sample magnetometer. Performed mechanical alloying in different powder mixtures lead to the formation of Fe-Cr-Co α-phase solid solution with average crystallite sizes of about 10 nm. The produced nanocrystalline alloys exhibit magnetic properties with the coercivity and saturation of magnetization in the range of 110-200 Oe and 150-220 emu/g, respectively. The coercivity of produced alloys after annealing process decreased and reached to about 40-150 Oe. The highest value of coercivity in as-milled and annealed samples was achieved in alloys with higher Cr contents.

  18. Exploring artificial layered heterostructures of LaM'O3/LaM''O3 (M'M''= NiCr, FeCr and NiV).

    NASA Astrophysics Data System (ADS)

    Liu, J.; Kareev, M.; Freeland, J. W.; Kareev, A.; Lee, H. N.; Chakhalian, J.

    2008-03-01

    Digital synthesis of atomically sharp interfaces between strongly correlated electron systems can provide a template to build completely new materials. Here we present our results on magnetism and electronic structure in LaM'O3/LaM''O3 (M'M''= NiCr, FeCr and NiV) superlattices by using polarized X-ray spectroscopies. Using laser MBE, the (111) and (100) oriented ultra-thin superlattices were grown with alternating layer thicknesses of 1 unit cell. In the bulk, LaMO3 (M=Cr,Fe,V) are antiferromagnetic insulators while LaNiO3 is a paramagnetic metal. The evolution of element specific magnetism and charge at the interface of LFO/LCO, LNO/LVO and LNO/LCO superlattices with temperature and an applied magnetic field will be discussed in detail. The superlattice results will be contrasted to the bulk magnetic properties of the constituent layers. The work has been supported by U.S. DOD-ARO under Contract No. 0402-17291.

  19. The effect of the MgO buffer layer thickness on magnetic anisotropy in MgO/Fe/Cr/MgO buffer/MgO(001)

    NASA Astrophysics Data System (ADS)

    Kozioł-Rachwał, Anna; Nozaki, Takayuki; Zayets, Vadym; Kubota, Hitoshi; Fukushima, Akio; Yuasa, Shinji; Suzuki, Yoshishige

    2016-08-01

    The relationship between the magnetic properties and MgO buffer layer thickness d was studied in epitaxial MgO/Fe(t)/Cr/MgO(d) layers grown on MgO(001) substrate in which the Fe thickness t ranged from 0.4 nm to 1.1 nm. For 0.4 nm ≤ t ≤ 0.7 nm, a non-monotonic coercivity dependence on the MgO buffer thickness was shown by perpendicular magneto-optic Kerr effect magnetometry. For thicker Fe films, an increase in the buffer layer thickness resulted in a spin reorientation transition from perpendicular to the in-plane magnetization direction. Possible origins of these unusual behaviors were discussed in terms of the suppression of carbon contamination at the Fe surface and changes in the magnetoelastic anisotropy in the system. These results illustrate a method to control magnetic anisotropy in MgO/Fe/Cr/MgO(d) via an appropriate choice of MgO buffer layer thickness d.

  20. Stress-corrosion-cracking studies on candidate container alloys for the Tuff Repository

    SciTech Connect

    Beavers, J.A.; Durr, C.L.

    1992-05-01

    Cortest Columbus Technologies, Inc. (CC Technologies) investigated the long-term performance of container materials used for high-level waste package as part of the information needed by the Nuclear Regulatory Commission (NRC) to assess the Department of Energy`s application to construct to geologic repository for high-level radioactive waste. At the direction of the NRC, the program focused on the Tuff Repository. This report summarizes the results of Stress-Corrosion-Cracking (SCC) studies performed in Tasks 3, 5, and 7 of the program. Two test techniques were used; U-bend exposures and Slow-Strain-Rate (SSR) tests. The testing was performed on two copper-base alloys (Alloy CDA 102 and Alloy CDA 175) and two Fe-Cr-Ni alloys (Alloy 304L and Alloy 825) in simulated J-13 groundwater and other simulated solutions for the Tuff Repository. These solutions were designed to simulate the effects of concentration and irradiation on the groundwater composition. All SCC testing on the Fe-Cr-Ni Alloys was performed on solution-annealed specimens and thus issues such as the effect of sensitization on SCC were not addressed.

  1. Corrosion behaviour of materials at elevated temperatures in an oxidising atmosphere containing sulphur derivatives: influence of the compositon of aggressive phases and of the tested alloys. Final report. [Uranus S; Ni-5. 4Cr-3Al]. Tenue a la corrosion a temperature elevee de materiaux par les milieux oxydants contenant des derives soufres: influence de la composition des phases agressives et des alliages experimentes. rapport final

    SciTech Connect

    Cappelaere, M.; Lechaudel, R.; Turcot, G.

    1984-01-01

    Investigations on the resistance of Alloy 800, Uranus S, and Fe-Cr-Al (5.4% Cr, 3% Al) to sulphur dioxide have been carried out, considering three variables:- (1) duration of tests, (2) pressure of sulphur dioxide, and (3) concentration of bromine (10 and 100 x 10 to the minus 6 power by weight).

  2. Low cost fabrication development for oxide dispersion strengthened alloy vanes

    NASA Technical Reports Server (NTRS)

    Perkins, R. J.; Bailey, P. G.

    1978-01-01

    Viable processes were developed for secondary working of oxide dispersion strengthened (ODS) alloys to near-net shapes (NNS) for aircraft turbine vanes. These processes were shown capable of producing required microstructure and properties for vane applications. Material cost savings of 40 to 50% are projected for the NNS process over the current procedures which involve machining from rectangular bar. Additional machining cost savings are projected. Of three secondary working processes evaluated, directional forging and plate bending were determined to be viable NNS processes for ODS vanes. Directional forging was deemed most applicable to high pressure turbine (HPT) vanes with their large thickness variations while plate bending was determined to be most cost effective for low pressure turbine (LPT) vanes because of their limited thickness variations. Since the F101 LPT vane was selected for study in this program, development of plate bending was carried through to establishment of a preliminary process. Preparation of ODS alloy plate for bending was found to be a straight forward process using currently available bar stock, providing that the capability for reheating between roll passes is available. Advanced ODS-NiCrAl and ODS-FeCrAl alloys were utilized on this program. Workability of all alloys was adequate for directional forging and plate bending, but only the ODS-FeCrAl had adequate workability for shaped preform extrustion.

  3. Development of a 0.1 kW power accumulation pilot plant based on an Fe/Cr redox flow battery part 1. considerations on flow-distribution design

    NASA Astrophysics Data System (ADS)

    Codina, G.; Perez, J. R.; Lopez-Atalya, M.; Vazquez, J. L.; Aldaz, A.

    1994-03-01

    The design of a flow-distribution system for a 0.1 kW Fe/Cr redox flow battery has been based on the application of shunt current calculation model to a 20-cell bipolar system. A model to simulate the intra-stack flow distribution has also been proposed. Both shunt-current and flow-distribution analysis have yielded a prototype with a 93% current efficiency with an homogeneous intra stack flow distribution.

  4. First-principles study of helium, carbon, and nitrogen in austenite, dilute austenitic iron alloys, and nickel

    NASA Astrophysics Data System (ADS)

    Hepburn, D. J.; Ferguson, D.; Gardner, S.; Ackland, G. J.

    2013-07-01

    An extensive set of first-principles density functional theory calculations have been performed to study the behavior of He, C, and N solutes in austenite, dilute Fe-Cr-Ni austenitic alloys, and Ni in order to investigate their influence on the microstructural evolution of austenitic steel alloys under irradiation. The results show that austenite behaves much like other face-centered cubic metals and like Ni in particular. Strong similarities were also observed between austenite and ferrite. We find that interstitial He is most stable in the tetrahedral site and migrates with a low barrier energy of between 0.1 and 0.2 eV. It binds strongly into clusters as well as overcoordinated lattice defects and forms highly stable He-vacancy (VmHen) clusters. Interstitial He clusters of sufficient size were shown to be unstable to self-interstitial emission and VHen cluster formation. The binding of additional He and V to existing VmHen clusters increases with cluster size, leading to unbounded growth and He bubble formation. Clusters with n/m around 1.3 were found to be most stable with a dissociation energy of 2.8 eV for He and V release. Substitutional He migrates via the dissociative mechanism in a thermal vacancy population but can migrate via the vacancy mechanism in irradiated environments as a stable V2He complex. Both C and N are most stable octahedrally and exhibit migration energies in the range from 1.3 to 1.6 eV. Interactions between pairs of these solutes are either repulsive or negligible. A vacancy can stably bind up to two C or N atoms with binding energies per solute atom up to 0.4 eV for C and up to 0.6 eV for N. Calculations in Ni, however, show that this may not result in vacancy trapping as VC and VN complexes can migrate cooperatively with barrier energies comparable to the isolated vacancy. This should also lead to enhanced C and N mobility in irradiated materials and may result in solute segregation to defect sinks. Binding to larger vacancy clusters

  5. Effect of alloying elements on the properties of Zr and the Zr-H system

    NASA Astrophysics Data System (ADS)

    Christensen, M.; Wolf, W.; Freeman, C. M.; Wimmer, E.; Adamson, R. B.; Hallstadius, L.; Cantonwine, P. E.; Mader, E. V.

    2014-02-01

    The effect of the alloying elements Sn, Fe, Cr, Ni, Nb, and O on hydrogen-containing alpha-zirconium and zirconium hydrides is investigated using ab initio quantum mechanical calculations and classical simulations. Cr, Fe, and Ni atoms attract interstitially dissolved H atoms whereas interstitial oxygen atoms show no pronounced interaction with H atoms. The alloying elements destabilize the hydride phases in the order Sn > Fe > Cr > Ni > Nb. Hence, substitutional Sn (if atomically dispersed), Cr and Fe atoms are likely to delay hydride precipitation, effectively increasing the hydrogen solubility. Nb and Sn influence the mobility of Zr self-interstitial atoms (SIA's), which diffuse rapidly and preferentially parallel to the basal planes forming interstitial dislocations loops perpendicular to the basal planes (a-loops). Nb suppresses this diffusion of SIA's, thereby reducing the rate of formation of interstitial a-loops. Sn atoms, if present on substitutional sites, have a similar, but smaller effect. If SIA's approach substitutional Fe, Cr, and Ni atoms, the simulations indicate a spontaneous swap promoting the smaller transition metal atoms into interstitial atoms, which diffuse very rapidly with a preference in the c-direction, thereby facilitating their segregation to energetically more favorable sites such as vacancies, vacancy c-loops, grain boundaries, surfaces, and intermetallic precipitates.

  6. Direct coating adherent diamond films on Fe-based alloy substrate: the roles of Al, Cr in enhancing interfacial adhesion and promoting diamond growth.

    PubMed

    Li, X J; He, L L; Li, Y S; Yang, Q; Hirose, A

    2013-08-14

    Direct CVD deposition of dense, continuous, and adherent diamond films on conventional Fe-based alloys has long been considered impossible. The current study demonstrates that such a deposition can be realized on Al, Cr-modified Fe-based alloy substrate (FeAl or FeCrAl). To clarify the fundamental mechanism of Al, Cr in promoting diamond growth and enhancing interfacial adhesion, fine structure and chemical analysis around the diamond film-substrate interface have been comprehensively characterized by transmission electron microscopy. An intermediate graphite layer forms on those Al-free substrates such as pure Fe and FeCr, which significantly deteriorates the interfacial adhesion of diamond. In contrast, such a graphite layer is absent on the FeAl and FeCrAl substrates, whereas a very thin Al-rich amorphous oxide sublayer is always identified between the diamond film and substrate interface. These comparative results indicate that the Al-rich interfacial oxide layer acts as an effective barrier to prevent the formation of graphite phase and consequently enhance diamond growth and adhesion. The adhesion of diamond film formed on FeCrAl is especially superior to that formed on FeAl substrate. This can be further attributed to a synergetic effect including the reduced fraction of Al and the decreased substrate thermal-expansion coefficient on FeCrAl in comparison with FeAl, and a mechanical interlocking effect due to the formation of interfacial chromium carbides. Accordingly, a mechanism model is proposed to account for the different interfacial adhesion of diamond grown on the various Fe-based substrates.

  7. Cast Stainless Steel Ferrite and Grain Structure

    SciTech Connect

    Ruud, Clayton O.; Ramuhalli, Pradeep; Meyer, Ryan M.; Mathews, Royce; Diaz, Aaron A.; Anderson, Michael T.

    2012-09-01

    In-service inspection requirements dictate that piping welds in the primary pressure boundary of light-water reactors be subject to a volumetric examination based on the rules contained within the American Society of Mechanical Engineers Boiler and Pressure Vessel Code, Section XI. The purpose of the inspection is the reliable detection and accurate sizing of service-induced degradation and/or material flaws introduced during fabrication. The volumetric inspection is usually carried out using ultrasonic testing (UT) methods. However, the varied metallurgical macrostructures and microstructures of cast austenitic stainless steel piping and fittings, including statically cast stainless steel and centrifugally cast stainless steel (CCSS), introduce significant variations in the propagation and attenuation of ultrasonic energy. These variations complicate interpretation of the UT responses and may compromise the reliability of UT inspection. A review of the literature indicated that a correlation may exist between the microstructure and the delta ferrite content of the casting alloy. This paper discusses the results of a recent study where the goal was to determine if a correlation existed between measured and/or calculated ferrite content and grain structure in CCSS pipe.

  8. Characterization of Irradiated Nanostructured Ferritic Steels

    SciTech Connect

    Bentley, James; Hoelzer, David T; Tanigawa, H.; Yamamoto, T.; Odette, George R.

    2007-01-01

    The past decade has seen the development of a new class of mechanically alloyed (MA) ferritic steels with outstanding mechanical properties that come, at least in part, from the presence of high concentrations (>10{sup 23} m{sup -3}) of Ti-, Y-, and O-enriched nanoclusters (NC). From the outset, there has been much interest in their potential use for applications to fission and proposed fusion reactors, not only because of their attractive high-temperature strength, but also because the presence of NC may result in a highly radiation-resistant material by efficiently trapping point defects to enhance recombination. Of special interest for fusion applications is the potential of NC to trap transmutation-produced He in high concentrations of small cavities, rather than in fewer but larger cavities that lead to greater radiation-induced swelling and other degraded properties.

  9. Application of x-ray absorption fine structure (XAFS) to local-order analysis in Fe-Cr maghemite-like materials

    SciTech Connect

    Montero-Cabrera, M. E. Fuentes-Cobas, L. E.; Macías-Ríos, E.; Fuentes-Montero, M. E.

    2015-07-23

    The maghemite-like oxide system γ-Fe{sub 2-x}Cr{sub x}O{sub 3} (x=0.75, 1 and 1.25) was studied by X-ray absorption fine structure (XAFS) and by synchrotron radiation X-ray diffraction (XRD). Measurements were performed at the Stanford Synchrotron Radiation Lightsource at room temperature, at beamlines 2-1, 2-3 and 4-3. High-resolution XRD patterns were processed by means of the Rietveld method. In cases of atoms being neighbors in the Periodic Table, the order/disorder degree of the considered solutions is indiscernible by “normal” (absence of “anomalous scattering”) diffraction experiments. Thus, maghemite-like materials were investigated by XAFS in both Fe and Cr K-edges to clarify, via short-range structure characterization, the local ordering of the investigated system. Athena and Artemis graphic user interfaces for IFEFFIT and FEFF8.4 codes were employed for XAFS spectra interpretation. Pre-edge decomposition and theoretical modeling of X-ray absorption near edge structure (XANES) transitions were performed. By analysis of the Cr K-edge XANES, it has been confirmed that Cr is located in an octahedral environment. Fitting of the extended X-ray absorption fine structure (EXAFS) spectra was performed under the consideration that the central atom of Fe is allowed to occupy octa- and tetrahedral positions, while Cr occupies only octahedral ones. Coordination number of neighboring atoms, interatomic distances and their quadratic deviation average were determined for x=1, by fitting simultaneously the EXAFS spectra of both Fe and Cr K-edges. The results of fitting the experimental spectra with theoretical standards showed that the cation vacancies tend to follow a regular pattern within the structure of the iron-chromium maghemite (FeCrO{sub 3})

  10. Characterization of Low Temperature Ferrite/Austenite Transformations in the Heat Affected Zone of 2205 Duplex Stainless Steel Arc Welds

    SciTech Connect

    Palmer, T A; Elmer, J W; Babu, S S; Vitek, J M

    2003-08-20

    Spatially Resolved X-Ray Diffraction (SRXRD) has been used to identify a previously unobserved low temperature ferrite ({delta})/austenite({gamma}) phase transformation in the heat affected zone (HAZ) of 2205 Duplex Stainless Steel (DSS) welds. In this ''ferrite dip'' transformation, the ferrite transforms to austenite during heating to peak temperatures on the order of 750 C, and re-transforms to ferrite during cooling, resulting in a ferrite volume fraction equivalent to that in the base metal. Time Resolved X-Ray Diffraction (TRXRD) and laser dilatometry measurements during Gleeble{reg_sign} thermal simulations are performed in order to verify the existence of this low temperature phase transformation. Thermodynamic and kinetic models for phase transformations, including both local-equilibrium and para-equilibrium diffusion controlled growth, show that diffusion of substitutional alloying elements does not provide a reasonable explanation for the experimental observations. On the other hand, the diffusion of interstitial alloying elements may be rapid enough to explain this behavior. Based on both the experimental and modeling results, two mechanisms for the ''ferrite dip'' transformation, including the formation and decomposition of secondary austenite and an athermal martensitic-type transformation of ferrite to austenite, are considered.

  11. University of Illinois Temperature Sensors

    SciTech Connect

    K. L. Davis; D. L. Knudson; J. L. Rempe; B. M. Chase

    2014-09-01

    This document summarizes background information and presents results related to temperature measurements in the Advanced Test Reactor (ATR) National Scientific User Facility (NSUF) University of Illinois Project 29609 irradiation. The objective of this test was to assess the radiation performance of ferritic alloys for advanced reactor applications. The FeCr-based alloy system is considered the lead alloy system for a variety of advanced reactor components and applications. Irradiations of FeCr alloy samples were performed using the Hydraulic Shuttle Irradiation System (HSIS) in the B-7 position and in a static capsule in the A-11 position of the ATR.

  12. Thermal healing of defects in oxide scales on iron-chromium alloys

    SciTech Connect

    Swisher, J.H.; Cho, W.D.; Qiu, W.W.

    1990-04-01

    An investigation completed earlier on the thermal healing of defects in Wustite scales on iron was extended to study the same phenomena in several Fe--Cr alloys. Included were a series of commercial Fe--Cr--Mo alloys containing up to 9% Cr, the 9% Cr alloy electroplated with Cr, and an Fe--25Cr--6Al alloy. Three types of experiments were conducted to study lateral mass transport of oxide into flaws introduced to simulated damage to protective oxide layers caused by particle erosion. It was found that flaw healing by lateral mass transport in the alloys was much slower than in unalloyed iron, which is understandable because elements like Cr and Al improve general oxidation resistance by facilitating the formation of scales with low diffusion rates. Experiments with electroplated Cr coatings showed potentially beneficial effects with respect to both general oxidation and flaw healing behavior. Compared to unplated material, the oxidation rate was lower, and the FeO outer scale was more adherent. Also the Cr content of the oxide in healed flaws was higher than in the oxide adjacent to the flaws. 17 refs., 14 figs., 2 tabs.

  13. Characterization and comparative analysis of the tensile properties of five tempered martensitic steels and an oxide dispersion strengthened ferritic alloy irradiated at ≈295 °C to ≈6.5 dpa

    DOE PAGESBeta

    Maloy, Stuart A.; Saleh, Tarik A.; Anderoglu, Osman; Romero, Tobias J.; Odette, G. Robert; Yamamoto, Takuya; Li, S.; Cole, James I.; Fielding, Randall

    2015-08-06

    Tensile test results at 25 and 300 °C on five 9-12Cr tempered martensitic steels and one 14Cr oxide dispersion strengthened alloy, that were side-by side irradiated to 6.5 dpa at 295 °C in the Advanced Test Reactor (ATR), are reported. The engineering stress–strain curves are analyzed to provide true stress–strain constitutive σ(ε) laws for all of these alloys. In the irradiated condition, the σ(ε) fall into categories of: strain softening, nearly perfectly plastic and strain hardening. Increases in yield stress (Δσy) and reductions in uniform strain ductility (eu) are observed, where as the latter can be understood in terms ofmore » the alloy's σ(ε) behavior. Increases in the average σ(ε) in the range of 0–10% strain are smaller than the corresponding Δσy, and vary more from alloy to alloy. The data are analyzed to establish relations between Δσy and coupled changes in the ultimate stresses as well as the effects of both test temperature and the unirradiated yield stress (σyu). The latter shows that higher σyu correlates with lower Δσy. In five out of six cases the effects of irradiation are generally consistent with previous observations on these alloys. However, the particular heat of the 12Cr HT-9 tempered martensitic steel in this study has a much higher eu than observed for earlier heats. The reasons for this improved behavior are not understood and may be microstructural in origin. However, it is noted that the new heat of HT-9, which was procured under modern quality assurance standards, has lower interstitial nitrogen than previous heats. As a result, notably lower interstitial solute contents correlate with improved ductility and homogenous deformation in broadly similar steels.« less

  14. Effect of H2O and CO2 on The Oxidation Behavior and Durability at High Temperature of ODS-FeCrAl

    SciTech Connect

    Dryepondt, Sebastien N; Rouaix-Vande Put, Aurelie; Pint, Bruce A

    2012-01-01

    Cyclic oxidation testing was conducted on alloy MA956 and two different batches of alloy PM2000 at 1100 and 1200 C in different atmospheres rich in O2, H2O and CO2. Compare to 1h cycle in dry O2, exposure in air + 10 vol.% H2O resulted in an increase of the oxidation rate and a decrease of the time to breakaway for both alloys at 1200 C, and a faster consumption of Al in the MA956 alloy. 1h cyclic testing in 50%CO2/50%H2O+0.75% O2 had less of an impact on the oxidation rate but led to an increased formation of voids for alloy MA956, which had an impact on the alloy creep resistance. At 1100 C, exposure in 50%CO2/50%H2O resulted in significant oxide spallation compared with oxidation in air, but it was not the case when 0.75% O2 was added to the CO2/H2O mixture as a buffer. The control of impurities levels drastically improved the PM2000 oxidation resistance.

  15. Effect of H2O and CO2 on The Oxidation Behavior and Durability at High Temperature of ODS-FeCrAl

    SciTech Connect

    Dryepondt, Sebastien N; Pint, Bruce A; Rouaix-Vande Put, Aurelie

    2013-01-01

    Cyclic oxidation testing was conducted on alloy MA956 and two different batches of alloy PM2000 at 1100 and 1200 C in different atmospheres rich in O2, H2O and CO2. Compared to 1h cycles in dry O2, exposure in air+10 vol.% H2O resulted in an increase of the oxidation rate and a decrease of the time to breakaway for all alloys at 1200 C, and a faster consumption of Al in the MA956 alloy. One hour cyclic testing in 49.25%CO2+50%H2O+0.75% O2 had a smaller effect on the oxidation rate but led to increased formation of voids in alloy MA956, which had an impact on the alloy creep resistance. At 1100 C, exposure in 50%CO2+50%H2O resulted in significant oxide spallation compared with oxidation in air, but this was not the case when 0.75% O2 was added to the CO2/H2O mixture as a buffer. The control of impurity levels drastically improved the oxidation resistance of PM2000.

  16. Catalysts prepared from copper-nickel ferrites for the steam reforming of methanol

    NASA Astrophysics Data System (ADS)

    Huang, Yung-Han; Wang, Sea-Fue; Tsai, An-Pang; Kameoka, Satoshi

    2015-05-01

    In this study, Fe3O4-supported Cu and Ni catalysts are prepared through reduction of Cu-Ni (Ni1-xCuxFe2O4) ferrites. The Cu-Ni ferrites, synthesized using a solid-state reaction method, are reduced at temperatures from 240 °C to 500 °C in a H2 atmosphere. All ferrites are characterized with granular morphology and a smooth particle surface before reduction. For the CuFe2O4, Ni0.5Cu0.5Fe2O4 and NiFe2O4 ferrites reduced at 240, 300, and 400 °C, respectively, nanosized Cu and/or Ni particles (5-32 nm) and mesopores (5-30 nm) are distributed and adhered on the surfaces of Fe3O4 supports. After increasing the reduction temperature of NiFe2O4 ferrite to 500 °C, the Ni particles and mesopores disappear from the Fe3O4 surfaces, which is due to the formation of a Fe-Ni alloy covering on the Fe3O4 surfaces. The CuFe2O4 ferrite after H2 reduction at 240 °C exhibits the highest H2 production rate of 149 ml STP/min g-cat at 360 °C. The existence of Ni content in the Cu-Ni ferrites enhances the reverse water gas shift reaction, and raises the CO selectivity while reducing the CO2 selectivity. Formation of a Fe-Ni alloy exaggerates the trend and poisons the H2 production rate.

  17. Optimization and testing results of Zr-bearing ferritic steels

    SciTech Connect

    Tan, Lizhen; Yang, Ying; Tyburska-Puschel, Beata; Sridharan, K.

    2014-09-01

    The mission of the Nuclear Energy Enabling Technologies (NEET) program is to develop crosscutting technologies for nuclear energy applications. Advanced structural materials with superior performance at elevated temperatures are always desired for nuclear reactors, which can improve reactor economics, safety margins, and design flexibility. They benefit not only new reactors, including advanced light water reactors (LWRs) and fast reactors such as sodium-cooled fast reactor (SFR) that is primarily designed for management of high-level wastes, but also life extension of the existing fleet when component exchange is needed. Developing and utilizing the modern materials science tools (experimental, theoretical, and computational tools) is an important path to more efficient alloy development and process optimization. Ferritic-martensitic (FM) steels are important structural materials for nuclear reactors due to their advantages over other applicable materials like austenitic stainless steels, notably their resistance to void swelling, low thermal expansion coefficients, and higher thermal conductivity. However, traditional FM steels exhibit a noticeable yield strength reduction at elevated temperatures above ~500°C, which limits their applications in advanced nuclear reactors which target operating temperatures at 650°C or higher. Although oxide-dispersion-strengthened (ODS) ferritic steels have shown excellent high-temperature performance, their extremely high cost, limited size and fabricability of products, as well as the great difficulty with welding and joining, have limited or precluded their commercial applications. Zirconium has shown many benefits to Fe-base alloys such as grain refinement, improved phase stability, and reduced radiation-induced segregation. The ultimate goal of this project is, with the aid of computational modeling tools, to accelerate the development of a new generation of Zr-bearing ferritic alloys to be fabricated using conventional

  18. Characterization and comparative analysis of the tensile properties of five tempered martensitic steels and an oxide dispersion strengthened ferritic alloy irradiated at ≈295 °C to ≈6.5 dpa

    SciTech Connect

    Maloy, Stuart A.; Saleh, Tarik A.; Anderoglu, Osman; Romero, Tobias J.; Odette, G. Robert; Yamamoto, Takuya; Li, S.; Cole, James I.; Fielding, Randall

    2015-08-06

    Tensile test results at 25 and 300 °C on five 9-12Cr tempered martensitic steels and one 14Cr oxide dispersion strengthened alloy, that were side-by side irradiated to 6.5 dpa at 295 °C in the Advanced Test Reactor (ATR), are reported. The engineering stress–strain curves are analyzed to provide true stress–strain constitutive σ(ε) laws for all of these alloys. In the irradiated condition, the σ(ε) fall into categories of: strain softening, nearly perfectly plastic and strain hardening. Increases in yield stress (Δσy) and reductions in uniform strain ductility (eu) are observed, where as the latter can be understood in terms of the alloy's σ(ε) behavior. Increases in the average σ(ε) in the range of 0–10% strain are smaller than the corresponding Δσy, and vary more from alloy to alloy. The data are analyzed to establish relations between Δσy and coupled changes in the ultimate stresses as well as the effects of both test temperature and the unirradiated yield stress (σyu). The latter shows that higher σyu correlates with lower Δσy. In five out of six cases the effects of irradiation are generally consistent with previous observations on these alloys. However, the particular heat of the 12Cr HT-9 tempered martensitic steel in this study has a much higher eu than observed for earlier heats. The reasons for this improved behavior are not understood and may be microstructural in origin. However, it is noted that the new heat of HT-9, which was procured under modern quality assurance standards, has lower interstitial nitrogen than previous heats. As a result, notably lower interstitial solute contents correlate with improved ductility and homogenous deformation in broadly similar steels.

  19. Processing and application of nanosized ferrite powders

    SciTech Connect

    Drofenik, M.; Rozman, M.

    1995-09-01

    Crystalline MnZn ferrite of nanosize was prepared by the hydrothermal synthesis. The pH value of the starting suspension was found to influence substantially the ferrite composition. The nanosized ferrite powder is very sensitive to oxidation and sinters to nearly theoretical density in nitrogen. The correlation between the eddy-current loss and microstructure is given.

  20. High power ferrite microwave switch

    NASA Technical Reports Server (NTRS)

    Bardash, I.; Roschak, N. K.

    1975-01-01

    A high power ferrite microwave switch was developed along with associated electronic driver circuits for operation in a spaceborne high power microwave transmitter in geostationary orbit. Three units were built and tested in a space environment to demonstrate conformance to the required performance characteristics. Each unit consisted of an input magic-tee hybrid, two non-reciprocal latching ferrite phase shifters, an out short-slot 3 db quadrature coupler, a dual driver electronic circuit, and input logic interface circuitry. The basic mode of operation of the high power ferrite microwave switch is identical to that of a four-port, differential phase shift, switchable circulator. By appropriately designing the phase shifters and electronic driver circuits to operate in the flux-transfer magnetization mode, power and temperature insensitive operation was achieved. A list of the realized characteristics of the developed units is given.

  1. Synthesis, characterization of double perovskite Ca{sub 2}MSbO{sub 6} (M = Dy, Fe, Cr, Al) materials via sol–gel auto-combustion and their catalytic properties

    SciTech Connect

    Feraru, S.; Samoila, P.; Borhan, A.I.; Ignat, M.; Iordan, A.R.; Palamaru, M.N.

    2013-10-15

    Double perovskite-type oxide Ca{sub 2}MSbO{sub 6} materials, where M = Dy, Fe, Cr, and Al, were prepared by using the sol–gel auto-combustion method. The role of different B-site cations on their synthesis, structures, morphologies and catalytic properties was investigated. The progress of double-perovskite type structure formation and the disappearance of the organic phases were monitored by infrared absorption spectroscopy (FTIR). Double perovskite oxide structures were evaluated using X-ray diffraction (XRD), while the microstructure of obtained compounds was studied using scanning electron microscopy (SEM). Also, BET surface areas were measured at the liquid nitrogen temperature by nitrogen adsorption. Catalytic properties of the obtained compounds were evaluated by test reaction of hydrogen peroxide decomposition. - Highlights: • Ca{sub 2}MSbO{sub 6} double perovskites were obtained by sol–gel auto-combustion method. • Ca{sub 2}MSbO{sub 6} (M = Dy, Fe, Cr and Al) as catalysts in H{sub 2}O{sub 2} decomposition • Strong relationship between particles' shape, BET area and catalytic performance • Ca{sub 2}FeSbO{sub 6} spherical grains show superior catalytic activity.

  2. Roles of Fe2+, Fe3+, and Cr3+ Surface Sites in the Oxidation of NO on the (Fe,Cr)3O4(1 1 1) Surface Termination of an α-(Fe,Cr)2O3(0 0 0 1) Mixed Oxide

    SciTech Connect

    Henderson, Michael A.

    2014-10-01

    The oxidation and photooxidation reactions of nitric oxide were explored on a mixed Fe and Cr mixed oxide surface using temperature programmed desorption (TPD). The mixed oxide surface examined initially had a corundum (0001) structure with a nominal cation composition of 75% Fe and 25% Cr, but after sputter/anneal cleaning was transformed into a magnetite-like (111) surface structure enriched with Cr (~40%). TPD studies of nitric oxide on the (Fe,Cr)3O4(111) surface revealed two main desorption states at 220 and 370 K, along with a third minor desorption state at ~310 K. Similarly, O2 TPD occurred in two main TPD states (100 and 230 K) and a minor state (155 K). The more strongly and weakly bound NO and O2 molecules were assigned to adsorption at Fe2+ and Fe3+ sites, respectively, with the minor desorption states assigned to Cr3+ sites. No thermal decomposition or surface chemistry was detected in TPD for adsorbed NO (e.g., no N2 or N2O formation), whereas ~10% of the adsorbed O2 irreversibly dissociated at Fe2+ sites. These dissociated oxygen species did not react with coadsorbed NO, but instead blocked NO adsorption at the Fe2+ sites, but had no effect on NO adsorption at Fe3+ sites. In contrast, NO reacted with preadsorbed O2 molecules to generate an adsorbed nitrate/nitrite species that decomposed in TPD to liberate NO at 425 K, leaving an O atom on the surface. Coadsorption of 15N18O with 16O2 suggests the oxidized species was a nitrate based on the detected level of oxygen scrambling. Preadsorption of O2 was required for nitrate formation as preadsorbed NO blocked both O2 adsorption and the oxidation reaction. Irradiation of adsorbed NO with 460 nm light at 40 K resulted in rapid photodesorption of NO without generation of any new surface species. Irradiation of the coadsorbed NO+O2 system did not promote additional NO oxidation, but limited the extent of thermal NO oxidation (in subsequent TPD) by photodepleting the surface of adsorbed NO. Preheating the NO

  3. Impact of a Mixed Oxide’s Surface Composition and Structure on Its Adsorptive Properties: Case of the (Fe,Cr)3O4(111) Termination of the α-(Fe,Cr)2O3(0001) Surface

    SciTech Connect

    Henderson, Michael A.; Engelhard, Mark H.

    2014-06-10

    Characterization of an α-(Fe0.75,Cr0.25)2O3(0001) mixed oxide single crystal surface was conducted using x-ray photoelectron spectroscopy (XPS), secondary ion mass spectrometry (SIMS), low energy electron diffraction (LEED) and temperature programmed desorption (TPD). After sputter/anneal cleaning in ultra-high vacuum (UHV), the mixed oxide surface became terminated with a magnetite-(111) structure based on the presence of (2x2) spots in LEED and Fe2+ in XPS. The composition of the surface was close to that of M3O4 based on XPS, with the metal (M) content of Fe2+/3+ and Cr3+ being close to 1.4:1, despite the fact that the film’s bulk was 3:1 with respect to the metal cations. The enrichment of the surface with Cr was not altered by high temperature oxidation in UHV, but could be returned to that of the bulk film composition by exposure to the ambient. Adsorption of various probe molecules (NO, O2, CO2 and H2O) was used to identify the active cation sites present in the (Fe,Cr)3O4(111) terminated surface. Although XPS and SIMS both indicated that the near-surface region was enriched in Cr3+, no adsorption states typically associated with Cr3+ sites on α-Cr2O3 single crystal surfaces were detected. Instead, the TPD behaviors of O2 and CO2 pointed toward the main active sites being Fe2+ and Fe3+, with O2 preferentially adsorbing at the former and CO2 at the latter. NO was observed to bind at both Fe2+ and Fe3+ sites, and H2O TPD looked nearly identical to that for H2O on the Fe3O4(111) surface. Competition for adsorption sites between coadsorbed combinations of CO2, O2, H2O and NO corroborated these

  4. Effect of neutron irradiation on vanadium alloys

    SciTech Connect

    Braski, D.N.

    1986-01-01

    Neutron-irradiated vanadium alloys were evaluated for their susceptibility to irradiation hardening, helium embrittlement, swelling, and residual radioactivity, and the results were compared with those for the austenitic and ferritic stainless steels. The VANSTAR-7 and V-15Cr-5Ti alloys showed the greatest hardening between 400 and 600/sup 0/C while V-3Ti-1Si and V-20Ti had lower values that were comparable to those of ferritic steels. The V-15Cr-5Ti and VANSTAR-7 alloys were susceptible to helium embrittlement caused by the combination of weakened grain boundaries and irradiation-hardened grain matrices. Specimen fractures were entirely intergranular in the most severe instances of embrittlement. The V-3Ti-1Si and V-20Ti alloys were more resistant to helium embrittlement. Except for VANSTAR-7 irradiated to 40 dpa at 520/sup 0/C, all of the vanadium alloys exhibited low swelling that was similar to the ferritic steels. Swelling was greater in specimens that were preimplanted with helium using the tritium trick. The vanadium alloys clearly exhibit lower residual radioactivity after irradiation than the ferrous alloys.

  5. RF cavities with transversely biased ferrite tuning

    SciTech Connect

    Smythe, W.R.; Brophy, T.G.; Carlini, R.D.; Friedrichs, C.C.; Grisham, D.L.; Spalek, G.; Wilkerson, L.C.

    1985-10-01

    Earley et al. suggested that ferrite tuned rf cavities have lower ferrite power dissipation if the ferrite bias field is perpendicular rather than parallel to the rf magnetic field. A 50-84 MHz cavity has been constructed in which ferrite can be biased either way. Low power measurements of six microwave ferrites show that the magnetic Q's of these ferrites under perpendicular bias are much higher than under parallel bias, and that the high Q region extends over a much wider range of rf permeability. TDK Y-5 ferrite was found to have a magnetic Q of 10,800, 4,800, 1,200 and 129 at rf permeabilities of 1.2, 2.4, 3.7 and 4.5, respectively. Measurements of perpendicularly biased ferrite at various power levels were made in a coaxial line cavity. The Q of Y-5 ferrite was found to decrease by less than a factor of 2 as the power density in the ferrite was increased to 1.3 W/cmT. A cavity design for a 6 GeV, high current, rapid cycling synchrotron using transversely biased ferrite tuning is described.

  6. Nano-sized Superlattice Clusters Created by Oxygen Ordering in Mechanically Alloyed Fe Alloys

    PubMed Central

    Hu, Yong-Jie; Li, Jing; Darling, Kristopher A.; Wang, William Y.; VanLeeuwen, Brian K.; Liu, Xuan L.; Kecskes, Laszlo J.; Dickey, Elizabeth C.; Liu, Zi-Kui

    2015-01-01

    Creating and maintaining precipitates coherent with the host matrix, under service conditions is one of the most effective approaches for successful development of alloys for high temperature applications; prominent examples include Ni- and Co-based superalloys and Al alloys. While ferritic alloys are among the most important structural engineering alloys in our society, no reliable coherent precipitates stable at high temperatures have been found for these alloys. Here we report discovery of a new, nano-sized superlattice (NSS) phase in ball-milled Fe alloys, which maintains coherency with the BCC matrix up to at least 913 °C. Different from other precipitates in ferritic alloys, this NSS phase is created by oxygen-ordering in the BCC Fe matrix. It is proposed that this phase has a chemistry of Fe3O and a D03 crystal structure and becomes more stable with the addition of Zr. These nano-sized coherent precipitates effectively double the strength of the BCC matrix above that provided by grain size reduction alone. This discovery provides a new opportunity for developing high-strength ferritic alloys for high temperature applications. PMID:26134420

  7. Magnetic phase formation in irradiated austenitic alloys

    SciTech Connect

    Gussev, Maxim N; Busby, Jeremy T; Tan, Lizhen; Garner, Francis A.

    2014-01-01

    Austenitic alloys are often observed to develop magnetic properties during irradiation, possibly associated with radiation-induced acceleration of the ferrite phase. Some of the parametric sensitivities of this phenomenon have been addressed using a series of alloys irradiated in the BOR-60 reactor at 593K. The rate of development of magnetic phase appears to be sensitive to alloy composition. To the first order, the largest sensitivities to accelerate ferrite formation, as explored in this experiment, are associated with silicon, carbon and manganese and chromium. Si, C, and Mn are thought to influence diffusion rates of point defects while Cr plays a prominent role in defining the chromium equivalent and therefore the amount of ferrite at equilibrium. Pre-irradiation cold working was found to accelerate ferrite formation, but it can play many roles including an effect on diffusion, but on the basis of these results the dominant role or roles of cold-work cannot be identified. Based on the data available, ferrite formation is most probably associated with diffusion.

  8. Effect of Corrosion Film Composition and Structure on the Corrosion Kinetics of Ni-Cr-Fe Alloys in High Temperature Water

    SciTech Connect

    P.M. Rosecrans; N. Lewis; D.J. Duquette

    2002-02-27

    Nickel alloys such as Alloy 600 undergo Stress Corrosion Cracking (SCC) in pure water at temperatures between about 260 C and the critical point. Increasing the level of Cr in Ni-Fe-Cr alloys increases SCC resistance in aerated and deaerated water. The mechanism is not understood. The effect of Cr composition on oxide microstructure and corrosion kinetics of Ni-Fe-Cr alloys was determined experimentally, to evaluate whether the anodic dissolution model for SCC can account for the effect of Cr on SCC. The alloy corrosion rate and corrosion product oxide microstructure is strongly influenced by the Cr composition. Corrosion kinetics are parabolic and influenced by chromium concentration, with the parabolic constant first increasing then decreasing as Cr increases from 5 to 39%. Surface analyses using Analytical Electron microscopy (AEM) and Auger Electron Spectroscopy (AES) show that the corrosion product film that forms initially on all alloys exposed to high purity high temperature water is a nickel rich oxide. With time, the amount of chromium in the oxide film increases and corrosion proceeds toward the formation of the more thermodynamically stable spinel or hexagonal Cr-rich oxides, similar to high temperature gaseous oxidation. Due to the slower diffusion kinetics at the temperatures of water corrosion compared to those in high temperature gaseous oxidation, however, the films remain as a mixture of NiO, mixed Ni, Fe and Cr spinels, NiCrO{sub 3} and FeCrO{sub 3}. As the amount of Cr in the film increases and the nature of the film changes from NiO to spinel or hexagonal oxides, cation diffusion through the films slows, slowing the corrosion rate. These observations are qualitatively consistent with an anodic dissolution SCC mechanism. However, parametric modeling of the SCC growth process, applying available creep, oxide rupture strain and corrosion kinetics data, indicates that the anodic dissolution mechanism accounts for only a fraction of the effect of Cr

  9. Current status and future R&D for reduced-activation ferritic/martensitic steels

    NASA Astrophysics Data System (ADS)

    Hishinuma, A.; Kohyama, A.; Klueh, R. L.; Gelles, D. S.; Dietz, W.; Ehrlich, K.

    1998-10-01

    International research and development programs on reduced-activation ferritic/martensitic steels, the primary candidate-alloys for a DEMO fusion reactor and beyond, are briefly summarized, along with some information on conventional steels. An International Energy Agency (IEA) collaborative test program to determine the feasibility of reduced-activation ferritic/martensitic steels for fusion is in progress and will be completed within this century. Baseline properties including typical irradiation behavior for Fe-(7-9)%Cr reduced-activation ferritic steels are shown. Most of the data are for a heat of modified F82H steel, purchased for the IEA program. Experimental plans to explore possible problems and solutions for fusion devices using ferromagnetic materials are introduced. The preliminary results show that it should be possible to use a ferromagnetic vacuum vessel in tokamak devices.

  10. High-temperature oxidation behavior of two-phase iron-manganese-aluminum alloys

    SciTech Connect

    Liu, S.Y.; Lee, C.L.; Kao, C.H.; Perng, T.P.

    2000-04-01

    Oxidation behavior of two series of two-phase Fe-Mn-Al alloys in air up to 800 C was investigated. For the first series of alloys with various ratios of ferrite-austenite, the oxidation resistance of these alloys increased as the ferrite content increased. Two layers of oxide were formed mainly on the austenite grains, and oxidation in the ferrite phase was much less severe. The other layer of the scale on austenite was enriched with Mn and Fe, while Al was concentrated in the inner layer. For the second series of alloys with nearly the same contents of ferrite and C but various contents of Cr, the addition of Cr changed the oxidation characteristics and increased the oxidation resistance. Cr assisted the formation of a dense film of alumina (Al{sub 2}O{sub 3}) to prevent further oxidation.

  11. Alloy 10 Al -- A new sulfidation and carburization resistant alloy for fuel combustion and conversion

    SciTech Connect

    Kloewer, J.; Sauthoff, G.; Letzig, D.

    1996-08-01

    A new nickel-base high-temperature alloy, alloy 10 Al, which contains 30% iron, 10% aluminum and 8% chromium, has been developed. Alloy 10 Al has a lamellar eutectic two-phase microstructure with one phase being the intermetallic phase NiAl and the second phase being Ni(Fe,Cr) solid solution. The high-temperature corrosion behavior of the new alloy has been determined in both air and hot process gases containing methane, sulfur dioxide and hydrogen sulfide, respectively. It was found that the corrosion resistance against carburization, sulfidation and oxidation was excellent due to the formation of a dense protective alumina scale. The adherence of the alumina scale was increased by an addition of 0.1% hafnium. The concentration of chromium was found to have a remarkable impact on oxidation and high temperature corrosion resistance. Alloys without chromium showed an increased corrosion rate in both air and sulfur-containing gas atmospheres due to the initial formation of nickel oxides. In sulfidizing gases at least 4% chromium are required to stabilize the formation of alumina and to prevent the formation of nickel/sulfur compounds.

  12. The effect of solution pH on the electrochemical performance of nanocrystalline metal ferrites MFe2O4 (M=Cu, Zn, and Ni) thin films

    NASA Astrophysics Data System (ADS)

    Elsayed, E. M.; Rashad, M. M.; Khalil, H. F. Y.; Ibrahim, I. A.; Hussein, M. R.; El-Sabbah, M. M. B.

    2016-04-01

    Nanocrystalline metal ferrite MFe2O4 (M=Cu, Zn, and Ni) thin films have been synthesized via electrodeposition-anodization process. Electrodeposited (M)Fe2 alloys were obtained from aqueous sulfate bath. The formed alloys were electrochemically oxidized (anodized) in aqueous (1 M KOH) solution, at room temperature, to the corresponding hydroxides. The parameters controlling the current efficiency of the electrodeposition of (M)Fe2 alloys such as the bath composition and the current density were studied and optimized. The anodized (M)Fe2 alloy films were annealed in air at 400 °C for 2 h. The results revealed the formation of three ferrite thin films were formed. The crystallite sizes of the produced films were in the range between 45 and 60 nm. The microstructure of the formed film was ferrite type dependent. The corrosion behavior of ferrite thin films in different pH solutions was investigated using open circuit potential (OCP) and potentiodynamic polarization measurements. The open circuit potential indicates that the initial potential E im of ZnFe2O4 thin films remained constant for a short time, then sharply increased in the less negative direction in acidic and alkaline medium compared with Ni and Cu ferrite films. The values of the corrosion current density I corr were higher for the ZnFe2O4 films at pH values of 1 and 12 compared with that of NiFe2O4 and CuFe2O4 which were higher only at pH value 1. The corrosion rate was very low for the three ferrite films when immersion in the neutral medium. The surface morphology recommended that Ni and Cu ferrite films were safely used in neutral and alkaline medium, whereas Zn ferrite film was only used in neutral atmospheres.

  13. Swelling of several commercial alloys following high fluence neutron irradiation

    SciTech Connect

    Powell, R.W.; Peterson, D.T.; Zimmerschied, M.K.; Bates, J.F.

    1981-01-01

    Swelling values have been determined for a set of commercial alloys irradiated to a peak fluence of 17.8 x 10/sup 22/ n/cm/sup 2/ (E > 0.1 MeV) over the temperature range of 400 to 650/sup 0/C. The alloys studied fall into three classes: the ferritic alloys AISI 430F, AISI 416, EM-12, H-11 and 2 1/4 Cr-1 Mo; the superalloys Inconel 718 and Inconel X-750; and the refractory alloys TZM and Nb-1 Zr. After irradiation to a peak fluence approaching goal exposures envisioned for advanced fusion reactor first walls, all of the alloys display swelling resistance far superior to cold worked AISI 316. Of the three alloy classes examined the swelling resistance of the ferritics is the least sensitive to composition.

  14. 46 CFR 54.25-20 - Low temperature operation-ferritic steels with properties enhanced by heat treatment (modifies...

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... section VIII of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 54.01-1... 46 Shipping 2 2010-10-01 2010-10-01 false Low temperature operation-ferritic steels with... VESSELS Construction With Carbon, Alloy, and Heat Treated Steels § 54.25-20 Low temperature...

  15. 46 CFR 54.25-20 - Low temperature operation-ferritic steels with properties enhanced by heat treatment (modifies...

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... section VIII of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 54.01-1... 46 Shipping 2 2011-10-01 2011-10-01 false Low temperature operation-ferritic steels with... VESSELS Construction With Carbon, Alloy, and Heat Treated Steels § 54.25-20 Low temperature...

  16. 46 CFR 54.25-20 - Low temperature operation-ferritic steels with properties enhanced by heat treatment (modifies...

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... section VIII of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 54.01-1... 46 Shipping 2 2013-10-01 2013-10-01 false Low temperature operation-ferritic steels with... VESSELS Construction With Carbon, Alloy, and Heat Treated Steels § 54.25-20 Low temperature...

  17. 46 CFR 54.25-20 - Low temperature operation-ferritic steels with properties enhanced by heat treatment (modifies...

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... section VIII of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 54.01-1... 46 Shipping 2 2014-10-01 2014-10-01 false Low temperature operation-ferritic steels with... VESSELS Construction With Carbon, Alloy, and Heat Treated Steels § 54.25-20 Low temperature...

  18. 46 CFR 54.25-20 - Low temperature operation-ferritic steels with properties enhanced by heat treatment (modifies...

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... section VIII of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 54.01-1... 46 Shipping 2 2012-10-01 2012-10-01 false Low temperature operation-ferritic steels with... VESSELS Construction With Carbon, Alloy, and Heat Treated Steels § 54.25-20 Low temperature...

  19. Manufacturing and Performance Assessment of Stamped, Laser Welded, and Nitrided FeCrV Stainless Steel Bipolar Plates for Proton Exchange Membrane Fuel Cells

    SciTech Connect

    Brady, Michael P; Abdelhamid, Mahmoud; Dadheech, G; Bradley, J; Toops, Todd J; Meyer III, Harry M; Tortorelli, Peter F

    2013-01-01

    A manufacturing and single-cell fuel cell performance study of stamped, laser welded, and gas nitrided ferritic stainless steel foils in an advanced automotive bipolar plate assembly design was performed. Two developmental foil compositions were studied: Fee20Cre4V and Fee23Cre4V wt.%. Foils 0.1 mm thick were stamped and then laser welded together to create single bipolar plate assemblies with cooling channels. The plates were then surface treated by pre-oxidation and nitridation in N2e4H2 based gas mixtures using either a conventional furnace or a short-cycle quartz lamp infrared heating system. Single-cell fuel cell testing was performed at 80 C for 500 h at 0.3 A/cm2 using 100% humidification and a 100%/40% humidification cycle that stresses the membrane and enhances release of the fluoride ion and promotes a more corrosive environment for the bipolar plates. Periodic high frequency resistance potential-current scans during the 500 h fuel cell test and posttest analysis of the membrane indicated no resistance increase of the plates and only trace levels of metal ion contamination.

  20. Characterization of microstructural and mechanical properties of a reduced activation ferritic oxide dispersion strengthened steel

    NASA Astrophysics Data System (ADS)

    Eiselt, Ch. Ch.; Klimenkov, M.; Lindau, R.; Möslang, A.

    2011-09-01

    For specific blanket and divertor applications in future fusion power reactors a replacement of presently considered Reduced Activation Ferritic Martensitic (RAFM) steels as structural material by suitable oxide dispersion strengthened (ODS) ferritic martensitic steels would allow a substantial increase of the operating temperature from ˜823 K to about 923 K. Temperatures above 973 K in the He cooled modular divertor concept necessitate the use of Reduced Activation Ferritic (RAF)-ODS-steels, which are not limited by a phase transition. The development concentrates on the ferritic ODS-steel Fe-13Cr-1W-0.3Ti-0.3Y 2O 3. The microstructures of a mechanically alloyed powder particle are observed by X-ray diffraction (XRD) and transmission electron microscopy (TEM). Ageing experiments for 1000 h and 3000 h at 1123.5 K and 1223.5 K of compacted Fe-13Cr-1W-0.3Ti-0.3Y 2O 3 were executed. The impact especially on the oxide particles in terms of segregation and decomposition effects were monitored by electron energy loss spectroscopy (EELS). Long term vacuum creep experiments have been performed with rolled Fe-13Cr-1W-0.3Ti-0.3Y 2O 3 at 923.5 K and 1023.5 K, which will be compared to reference alloys.