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Sample records for fine clean coal

  1. Method for cleaning fine coal

    SciTech Connect

    Smit, F.J.

    1985-07-16

    A method for cleaning fine coal is provided which includes: mixing the coal with a fluid of such a specific gravity that clean coal particles would float while refuse particles would sink therein, pretreating the coalfluid slurry by adding a surfactant, subjecting the mixture to ultrasonic dispersion, and separating the entire mixture into higher and lower specific gravity fluid streams by means of centrifugal separation. The fluid of the chosen specific gravity and the surfactant may be recovered from the fluid streams and recycled if desired.

  2. Process for cleaning fine coal

    SciTech Connect

    Ennis, R.E.

    1981-08-04

    A process for the wet concentration and cleaning of fine coal is provided which comprises the steps of desliming and thickening a dilute slurry of fine coal and contaminant particles having a size of less than about 10 mm by introducing the same to a hydrocyclone separator to retain a slurry of particles having a size greater than about 0.1 mm, wet concentrating the last-named slurry and removing the heavier contaminant particles by introducing it to an autogenous dense medium separation vessel having a manifold for injecting water at an intermediate level and controlling the underflow of heavier than coal particles to maintain a fluidized bed of heavier particles and causing a slurry of the lighter coal particles to overflow, and concentrating and dewatering the overflow by means of a static or vibratory sizing screen.

  3. Dewatering studies of fine clean coal

    SciTech Connect

    Parekh, B.K.

    1991-01-01

    The main objective of the present research program is to study and understand dewatering characteristics of ultrafine clean coal obtained using the advanced column flotation technique from the Kerr-McGee's Galatia preparation plant fine coal waste stream. It is also the objective of the research program to utilize the basic study results, i.e., surface chemical, particle shape particle size distribution, etc., in developing a cost-effective dewatering method. The ultimate objective is to develop process criteria to obtain a dewatered clean coal product containing less that 20 percent moisture, using the conventional vacuum dewatering equipment. (VC)

  4. Advanced physical fine coal cleaning: Final report

    SciTech Connect

    Not Available

    1987-12-01

    The contract objective was to demonstrate Advanced Energy Dynamics, Inc., (AED) Ultrafine Coal (UFC) electrostatic physical fine coal cleaning process as capable of: producing clean coal products of no greater than 2% ash; significantly reducing the pyritic sulfur content below that achievable with state-of-the-art coal cleaning; recovering over 80% of the available energy content in the run-of-mine coal; producing product and refuse with surface moisture below 30%. Originally the demonstration was to be of a Charger/Disc System at the Electric Power Research Institute (EPRI) Coal Quality Development Center (CQDC) at Homer City, Pennsylvania. As a result of the combination of Charger/Disc System scale-up problems and parallel development of an improved Vertical-Belt Separator, DOE issued a contract modification to perform additional laboratory testing and optimization of the UFC Vertical-Belt Separator System at AED. These comparative test results, safety analyses and an economic analysis are discussed in this report. 29 refs., 25 figs., 41 tabs.

  5. Coal surface control for advanced physical fine coal cleaning technologies

    SciTech Connect

    Morsi, B.I.; Chiang, S.H.; Sharkey, A.; Blachere, J.; Klinzing, G.; Araujo, G.; Cheng, Y.S.; Gray, R.; Streeter, R.; Bi, H.; Campbell, P.; Chiarlli, P.; Ciocco, M.; Hittle, L.; Kim, S.; Kim, Y.; Perez, L.; Venkatadri, R.

    1992-01-01

    This final report presents the research work carried out on the Coal Surface Control for Advanced Physical Fine Coal Cleaning Technologies project, sponsored by the US Department of Energy, Pittsburgh Energy Technology Center (DOE/PETC). The project was to support the engineering development of the selective agglomeration technology in order to reduce the sulfur content of US coals for controlling SO[sub 2] emissions (i.e., acid rain precursors). The overall effort was a part of the DOE/PETCs Acid Rain Control Initiative (ARCI). The overall objective of the project is to develop techniques for coal surface control prior to the advanced physical fine coal cleaning process of selective agglomeration in order to achieve 85% pyrite sulfur rejection at an energy recovery greater than 85% based on run-of-mine coal. The surface control is meant to encompass surface modification during grinding and laboratory beneficiation testing. The project includes the following tasks: Project planning; methods for analysis of samples; development of standard beneficiation test; grinding studies; modification of particle surface; and exploratory R D and support. The coal samples used in this project include three base coals, Upper Freeport - Indiana County, PA, Pittsburgh NO. 8 - Belmont County, OH, and Illinois No. 6 - Randolph County, IL, and three additional coals, Upper Freeport - Grant County- WV, Kentucky No. 9 Hopkins County, KY, and Wyodak - Campbell County, WY. A total of 149 drums of coal were received.

  6. Pelletization studies of ultra-fine clean coal

    SciTech Connect

    Mehta, R.H.; Parekh, B.K.

    1995-10-01

    Handling of fine coal is an importance issue for coal as well as the utility industry. Reconstitution in the form of a pellet or briquette would be desirable if it could be done economically. This paper evaluates the effectiveness of three binders e.g., asphalt-emulsion, corn starch and Brewex, in forming pellets of ultra-fine clean coal. It was fond that asphalt emulsion and corn starch were not effective binders for ultra-fine clean coal, however, Brewex provided excellent quality of pellets, which exceeded all the minimum quality requirements of coal pellets.

  7. A parametric study of fine coal cleaning using column flotation

    SciTech Connect

    Parekh, B.K.; Groppo, J.G.; Bland, A.E.

    1986-01-01

    Recovery of fine coal is becoming an important and integral part of coal cleaning plants. Conventional froth flotation, which is commonly used in the coal industry, is inefficient at cleaning fine coal which contains large amounts of ultrafine ash or clays. The Kentucky Center for Energy Research Laboratory (KCERL) has been investigating an alternative method, counter-current column flotation, which is widely used in the mineral industry. Through an advanced cell design and counter-current wash of the froth, column flotation can produce a low-ash, clean coal product without sacrificing combustible recovery. An experimental program was conducted using a 2-inch internal diameter Canadian column flotation cell to examine the effect of various operating parameters on clean coal recovery and quality. The study investigated six operational parameters: feed rate, frother concentration, air flow rate, column height, pulp density and wash water rate.

  8. DEVELOPMENT OF A NOVEL FINE COAL CLEANING SYSTEM

    SciTech Connect

    Manoj K. Mohanty

    2005-06-01

    The goal of the proposed project was to develop a novel fine coal separator having the ability to clean 1 mm x 0 size coal in a single processing unit. The novel fine coal separator, named as EG(Enhanced Gravity) Float Cell, utilizes a centrifugal field to clean 1 mm x 250 micron size coal, whereas a flotation environment to clean minus 250 micron coal size fraction. Unlike a conventional enhanced gravity concentrator, which rotates to produce a centrifugal field requiring more energy, the EG Float Cell is fed with a tangential feed slurry to generate an enhanced gravity field without any rotating part. A prototype EG Float Cell unit having a maximum diameter of 60 cm (24 inch) was fabricated during the first-half of the project period followed by a series of exploratory tests to make suitable design modification. Test data indicated that there was a significant concentration of coarse heavy materials in the coarse tailings discharge of the EG Float Cell. The increase in weight (%) of 1 mm x 250 micron (16 x 60 mesh) size fraction from 48.9% in the feed to 72.2% in the coarse tailings discharge and the corresponding increase in the ash content from 56.9% to 87.0% is indicative of the effectiveness of the enhanced gravity section of the EG Float Cell. However, the performance of the flotation section needs to be improved. Some of the possible design modifications may include more effective air sparging system for the flotation section to produce finer bubbles and a better wash water distributor.

  9. Coal-sand attrition system and its importance in fine coal cleaning. Final report

    SciTech Connect

    Mehta, R.K.; Zhu, Qinsheng

    1993-08-01

    It is known that ultra-fine coals are prerequisite for the deep cleaning of most US coal seams if environmental pollution arising from the use of such coals is to be minimized. Therefore, the production of finely liberated coal particles in conjunction with reduced heavy metal contaminants at low costs is desirable, if not mandatory. The liberation of intimately disseminated impurities from the coal matrix therefore, demands that the material be ground to a high degree of fineness. Similarily, some technologies for coal utilization require superfine particles (i.e., sizes less than ten microns). This implies additional costs for coal preparation plants due to the high energy and media costs associated with fine grinding operations. Besides, there are problems such as severe product contaminations due to media wear and impairment of the quality of coal. Hence, proper choice of grinding media type is important from the viewpoints of cost reduction and product quality. The use of natural quartz sand as grinding media in the comminution of industrial minerals in stirred ball mills has been indicated. The advantages of natural sand compared to steel media include low specific energy inputs, elimination of heavy metal contaminants and low media costs. In this work, the effect of rotor speed, solids concentration and feed-size are studied on four coals in conjunction with silica sand and steel shot. The results obtained are used to evaluate the suitability of silica sands as an alternative grinding media. for coal. Coal-sand and coal-steel systems are compared in terms of specific energy consumption, product fineness, media/wear contaminationanalysis and calorific values, liberation spectrum and particle shape characteristics. In general cleaner flotation concentrate was obtained from coals when they were ground with sand media. The zeta potential of coals was found to be different and lower when they ground with sand.

  10. Engineering development of advanced physical fine coal cleaning for premium fuel applications

    SciTech Connect

    Smit, F.J.; Jha, M.C.; Phillips, D.I.; Yoon, R.H.

    1997-04-25

    The goal of this project is engineering development of two advanced physical fine coal cleaning processes, column flotation and selective agglomeration, for premium fuel applications. Its scope includes laboratory research and bench-scale testing on six coals to optimize these processes, followed by design and construction of a 2 t/h process development unit (PDU). Large lots of clean coal are to be produced in the PDU from three project coals. Investigation of the near-term applicability of the two advanced fine coal cleaning processes in an existing coal preparation plant is another goal of the project and is the subject of this report.

  11. Engineering development of advanced physical fine coal cleaning for premium fuel applications

    SciTech Connect

    Smit, F.J.; Jha, M.C.

    1993-01-18

    This project is a step in the Department of Energy's program to show that ultra-clean fuel can be produced from selected coals and that the fuel will be a cost-effective replacement for oil and natural gas now fueling boilers in this country. The replacement of premium fossil fuels with coal can only be realized if retrofit costs are kept to a minimum and retrofit boiler emissions meet national goals for clean air. These concerns establish the specifications for maximum ash and sulfur levels and combustion properties of the ultra-clean coal. The primary objective is to develop the design base for prototype commercial advanced fine coal cleaning facilities capable of producing ultra-clean coals suitable for conversion to coal-water slurry fuel. The fine coal cleaning technologies are advanced column flotation and selective agglomeration. A secondary objective is to develop the design base for near-term commercial integration of advanced fine coal cleaning technologies in new or existing coal preparation plants for economically and efficiently processing minus 28-mesh coal fines. A third objective is to determine the distribution of toxic trace elements between clean coal and refuse when applying the advance column flotation and selective agglomeration technologies. The project team consists of Amax Research Development Center (Amax R D), Amax Coal industries, Bechtel Corporation, Center for Applied Energy Research (CAER) at the University of Kentucky, and Arcanum Corporation.

  12. Advanced physical fine coal cleaning spherical agglomeration. Final report

    SciTech Connect

    Not Available

    1990-09-01

    The project included process development, engineering, construction, and operation of a 1/3 tph proof-of-concept (POC) spherical agglomeration test module. The POC tests demonstrated that physical cleaning of ultrafine coal by agglomeration using heptane can achieve: (1) Pyritic sulfur reductions beyond that possible with conventional coal cleaning methods; (2) coal ash contents below those which can be obtained by conventional coal cleaning methods at comparable energy recoveries; (3) energy recoveries of 80 percent or greater measured against the raw coal energy content; (4) complete recovery of the heptane bridging liquid from the agglomerates; and (5) production of agglomerates with 3/8-inch size and less than 30 percent moisture. Test results met or exceeded all of the program objectives. Nominal 3/8-inch size agglomerates with less than 20 percent moisture were produced. The clean coal ash content varied between 1.5 to 5.5 percent by weight (dry basis) depending on feed coal type. Ash reductions of the run-of-mine (ROM) coal were 77 to 83 percent. ROM pyritic sulfur reductions varied from 86 to 90 percent for the three test coals, equating to total sulfur reductions of 47 to 72 percent.

  13. Coal pond fines cleaning with classifying cyclones, spirals, and column flotation

    SciTech Connect

    Carson, W.R.; Arnold, B.J.; Raleigh, C.E. Jr.; Parekh, B.K.

    1997-07-01

    Large reserves of coal pond fines arc found in the Illinois Basin--over 40 million tons in Western Kentucky, over 65 million tons in Southern Illinois, and over 35 million tons in Southern Indiana. If these fines are used to produce coal-water slurry (CWS), fuel costs, NO{sub x} emissions, and pond closure costs can be reduced. Coal fines from this region that are used to produce CWS for co-fire or re-burn may require processing, however, to attain proper particle size distribution and fuel quality. To evaluate the effectiveness of using coal cleaning technologies to control these CWS quality parameters, a simple flowsheet for recovering and processing coal pond fines was designed and tested. Coal fines processing consisted of using classifying cyclones to size at nominal minus 200 mesh, cleaning the classifying cyclone underflow using spirals, and cleaning the overflow using column froth flotation. Ash content of the dean coal from the spiral was reduced to about 10 percent, winch is satisfactory to use for CWS co-firing in a cyclone-fired boiler. The clean coal from column flotation may be used for re-burn in a cydone-fired boiler or as co-fire fuel in a wall-fired or tangentially-fired boiler Heating value recovery during laboratory scale, pilot-scale, and commercial-scale coal cleaning testing was about 80 percent.

  14. Dewatering studies of fine clean coal. Technical report, September 1, 1991--November 30, 1991

    SciTech Connect

    Parekh, B.K.

    1991-12-31

    Physical cleaning of ultra-fine coal using an advanced froth flotation technique provides a low ash product, however, the amount of water associated with clean coal is high. Economic removal of water from the froth will be important for commercial applicability of advanced froth flotation processes. The main objective of the present research program is to study and understand the dewatering characteristics of ultra-fine clean coal and to develop the process parameters to effectively reduce the moisture to less than 20 percent in the clean coal product. The research approach under investigation utilizes synergistic effects of metal ions and surfactant to lower the moisture of clean coal using a conventional vacuum dewatering technique. During the last year`s effort, it was reported that a combination of metal ion and surfactant provided a 22 percent moisture filter cake.

  15. Dewatering studies of fine clean coal. [Quarterly] technical report, December 1, 1991--February 29, 1992

    SciTech Connect

    Parekh, B.K.

    1992-08-01

    Physical cleaning of ultra-fine coal using an advanced froth flotation techniques provides a low ash product, however, due to high surface area of particles the amount of water associated with clean coal is high. Economic removal of water from the froth will be important for commercial applicability of advanced froth flotation processes. The main objective of the present research program is to study and understand the dewatering characteristics of ultra-fine clean coal and to develop process parameters to effectively reduce the moisture to less than 20 percent in the clean coal product. The research approach under investigation utilizes synergistic effects of metal ions and surfactant to lower the moisture of clean coal using a conventional vacuum dewatering technique. The studies have identified a combination of metal ion and surfactant found to be effective in providing a 22 percent moisture filter cake.

  16. Fine coal cleaning via the micro-mag process

    DOEpatents

    Klima, Mark S.; Maronde, Carl P.; Killmeyer, Richard P.

    1991-01-01

    A method of cleaning particulate coal which is fed with a dense medium slurry as an inlet feed to a cyclone separator. The coal particle size distribution is in the range of from about 37 microns to about 600 microns. The dense medium comprises water and ferromagnetic particles that have a relative density in the range of from about 4.0 to about 7.0. The ferromagnetic particles of the dense medium have particle sizes of less than about 15 microns and at least a majority of the particle sizes are less than about 5 microns. In the cyclone, the particulate coal and dense-medium slurry is separated into a low gravity product stream and a high gravity produce stream wherein the differential in relative density between the two streams is not greater than about 0.2. The low gravity and high gravity streams are treated to recover the ferromagnetic particles therefrom.

  17. Study of fine and ultrafine particles for coal cleaning

    SciTech Connect

    Birlingmair, D.; Buttermore, W.; Chmielewski, T.; Pollard, J.

    1990-04-01

    During the second quarter of work on this new project, critical review of the literature continued. Several new references related to gravity separation were identified and evaluated. A synopsis was assembled to summarize techniques developed by various researchers for the float/sink separation of ultrafine coal. In the reviewed literature, it was commonly concluded that substantial improvements in washability results for ultrafine coals can be obtained only through the application of dynamic (centrifugal) procedures, and through the use of dispersing aids such as ultrasound and surfactants. These results suggest the presence of physicochemical phenomena, typical of colloidal systems. In theoretical studies this quarter, the effects of Brownian motion on fine particle sedimentation have been identified and theoretically quantitated. The interaction between Brownian and gravitational forces was calculated, and a model was prepared to permit estimation of critical particle size in float/sink separations. In laboratory studies this quarter, aliquots of Upper Freeport coal were prepared and subjected to laboratory float/sink separations to investigate the relative effectiveness of static and centrifugal techniques for fine and ultrafine coal. This series will verify results of earlier work and provide a basis for comparing the effects which may result from further modifications to the separation techniques resulting from insights gained in the basic phenomena governing float/sink processes. 15 refs., 6 figs., 1 tab.

  18. Engineering design and analysis of advanced physical fine coal cleaning technologies

    SciTech Connect

    Not Available

    1992-01-20

    This project is sponsored by the United States Department of Energy (DOE) for the Engineering Design and Analysis of Advanced Physical Fine Coal Cleaning Technologies. The major goal is to provide the simulation tools for modeling both conventional and advanced coal cleaning technologies. This DOE project is part of a major research initiative by the Pittsburgh Energy Technology Center (PETC) aimed at advancing three advanced coal cleaning technologies-heavy-liquid cylconing, selective agglomeration, and advanced froth flotation through the proof-of-concept (POC) level.

  19. Engineering Development of Advanced Physical Fine Coal Cleaning for Premium Fuel Applications

    SciTech Connect

    Smit, Frank J; Schields, Gene L; Jha, Mehesh C; Moro, Nick

    1997-09-26

    The ash in six common bituminous coals, Taggart, Winifrede, Elkhorn No. 3, Indiana VII, Sunnyside and Hiawatha, could be liberated by fine grinding to allow preparation of clean coal meeting premium fuel specifications (< 1- 2 lb/ MBtu ash and <0.6 lb/ MBtu sulfur) by laboratory and bench- scale column flotation or selective agglomeration. Over 2,100 tons of coal were cleaned in the PDU at feed rates between 2,500 and 6,000 lb/ h by Microcel™ column flotation and by selective agglomeration using recycled heptane as the bridging liquid. Parametric testing of each process and 72- hr productions runs were completed on each of the three test coals. The following results were achieved after optimization of the operating parameters: The primary objective was to develop the design base for commercial fine coal cleaning facilities for producing ultra- clean coals which can be converted into coal-water slurry premium fuel. The coal cleaning technologies to be developed were advanced column flotation and selective agglomeration, and the goal was to produce fuel meeting the following specifications.

  20. Dewatering studies of fine clean coal. Annual technical report, September 1, 1990--August 31, 1991

    SciTech Connect

    Parekh, B.K.

    1991-12-31

    The main objective of the present research program is to study and understand dewatering characteristics of ultrafine clean coal obtained using the advanced column flotation technique from the Kerr-McGee`s Galatia preparation plant fine coal waste stream. It is also the objective of the research program to utilize the basic study results, i.e., surface chemical, particle shape particle size distribution, etc., in developing a cost-effective dewatering method. The ultimate objective is to develop process criteria to obtain a dewatered clean coal product containing less that 20 percent moisture, using the conventional vacuum dewatering equipment. (VC)

  1. Engineering development of advanced physical fine coal cleaning for premium fuel applications

    SciTech Connect

    Shields, G.L.; Smit, F.J.; Jha, M.C.

    1997-08-28

    The primary goal of this project is the engineering development of two advanced physical fine coal cleaning processes, column flotation and selective agglomeration, for premium fuel applications. The project scope included laboratory research and bench-scale testing on six coals to optimize these processes, followed by the design, construction and operation of 2 t/hr process development unit (PDU). This report represents the findings of the PDU Advanced Column Flotation Testing and Evaluation phase of the program and includes a discussion of the design and construction of the PDU. Three compliance steam coals, Taggart, Indiana VII and Hiawatha, were processed in the PDU to determine performance and design parameters for commercial production of premium fuel by advanced flotation. Consistent, reliable performance of the PDU was demonstrated by 72-hr production runs on each of the test coals. Its capacity generally was limited by the dewatering capacity of the clean coal filters during the production runs rather than by the flotation capacity of the Microcel column. The residual concentrations of As, Pb, and Cl were reduced by at least 25% on a heating value basis from their concentrations in the test coals. The reduction in the concentrations of Be, Cd, Cr, Co, Mn, Hg, Ni and Se varied from coal to coal but the concentrations of most were greatly reduced from the concentrations in the ROM parent coals. The ash fusion temperatures of the Taggart and Indiana VII coals, and to a much lesser extent the Hiawatha coal, were decreased by the cleaning.

  2. Dewatering studies of fine clean coal. Final technical report, September 1, 1991--August 31, 1992

    SciTech Connect

    Parekh, B.K.

    1992-12-31

    Physical cleaning of ultra-fine coal using advanced froth flotation technique provides a low ash product; however, the amount of water associated with clean coal is high. Economic removal of water from the froth will be important for commercial applicability of the advanced flotation processes. The main objective of the present research program is to study and understand dewatering characteristics of ultra-fine clean coal and to develop process parameters to effectively reduce the moisture to less than 20 percent in the clean coal product. The research approach utilized synergistic effect of metal ions and surfactant addition to lower the moisture of clean coal using the conventional vacuum dewatering technique. The studies have identified a combinations of metal ions and surfactants in providing a 22 percent moisture filter cake. Surface chemical study indicated a direct correlation between the point-of-zero charge (PZC) of metal ion/fine coal system and lowering of moisture in the filter cake. Adsorption of either metal ions or surfactants alone did not provide a significant reduction of moisture in the filter cake. However, a combination of the two provided a filter cake containing about 22 percent moisture. Filtration tests conducted using a laboratory vacuum drum filter indicated that the results obtained in batch filtration could be reproduced on a continuous filtration unit. FT-IR studies indicated that anionic surfactant and metal ions form complex species which adsorbs on the fine coal and results in improved moisture reduction during filtration. Recommendations are offered for testing this novel dewatering process on a pilot scale at a coal preparation plant in Illinois.

  3. Engineering development of advanced physical fine coal cleaning technologies: Froth flotation

    SciTech Connect

    Not Available

    1992-01-01

    A study conducted by Pittsburgh Energy Technology Center of sulfur emissions from about 1,300 United States coal-fired utility boilers indicated that half of the emissions were the result of burning coals having greater than 1.2 pounds of SO[sub 2] per million BTU. This was mainly attributed to the high pyritic sulfur content of the boiler fuel. A significant reduction in SO[sub 2] emissions could be accomplished by removing the pyrite from the coals by advanced physical fine coal cleaning. An engineering development project was prepared to build upon the basic research effort conducted under a solicitation for research into Fine Coal Surface Control. The engineering development project is intended to use general plant design knowledge and conceptualize a plant to utilize advanced froth flotation technology to process coal and produce a product having maximum practical pyritic sulfur reduction consistent with maximum practical BTU recovery.

  4. Air-Sparged Hydrocyclone/Advanced Froth Flotation fine coal cleaning

    SciTech Connect

    Shirey, G.A.; Stoessner, R.D.; Pennsylvania Electric Co., Johnstown, PA )

    1988-12-30

    The objective of the project is to evaluate the Air-Sparged Hydrocyclone (ASH) and Advanced Froth Flotation (AFF) procedures for their effectiveness in cleaning fine (minus 100 mesh) coal. The two processes will be tested in a circuit capable of processing 0.124 to 0.15 tons per hour of coal at the EPRI-CQDC. Performance of the two processes will be evaluated, and the economics of fine coal cleaning by both processes will be determined. During the past quarter, efforts were concentrated on the following tasks: installation of process equipment and characterization of the test feed coal; start-up of the ASH and AFF circuits; and initialization of the AFF Test Program. 4 figs., 7 tabs.

  5. Dewatering studies of fine clean coal. Technical report, March 1, 1992--May 31, 1992

    SciTech Connect

    Parekh, B.K.

    1992-10-01

    Physical cleaning of ultra-fine coal using an advanced froth flotation technique provides a low ash product, however, due to high surface area of particles the amount of water associated with clean coal is high. Economic removal of water to 20 percent or lower moisture level from the clean coal froth will be important for commercial applicability of advanced froth flotation processes. The main objective of the present research program is to study and understand the dewatering characteristics of ultra-fine clean coal and to develop process parameters to effectively reduce the moisture to less than 20 percent in the clean coal product. The research approach under investigation utilizes synergistic effect of metal ions and surfactant to lower the moisture of clean coal using a conventional vacuum dewatering technique. The studies have identified a combination of metal ions and surfactant found to be effective in providing a 22 percent moisture filter cake. During the third quarter, efforts were made to understand reagent adsorption mechanism. Adsorption studies indicated that the presence of metal ions enhanced adsorption of surfactant. It appears that metal ions induced floc formation at pH {approximately}7.0, which are hydrophilic in nature, however addition of surfactant restores the hydrophobicity. Organic polymers along with metal ions were found to be effective in dewatering of fine coal. Continuous filtration tests conducted using a drum filter provided a filter cake containing 24 percent moisture. Additional studies on mechanism of adsorption and continuous filtration using AC Electro-Coagulation will be conducted in the next quarter.

  6. Development, testing, and demonstration of an optimal fine coal cleaning circuit

    SciTech Connect

    Mishra, M.; Placha, M.; Bethell, P.

    1995-11-01

    The overall objective of this project is to improve the efficiency of fine coal cleaning. The project will be completed in two phases: bench-scale testing and demonstration of four advanced flotation cells and; in-plant proof-of-concept (POC) pilot plant testing of two flotation cells individually and in two-stage combinations. The goal is to ascertain if a two-stage circuit can result in reduced capital and operating costs while achieving improved separation efficiency. The plant selected for this project, Cyprus Emerald Coal Preparation plant, cleans 1200 tph of raw coal. The plant produces approximately 4 million tonnes of clean coal per year at an average as received energy content of 30.2 MJ/Kg (13,000 Btu/lb).

  7. POC-scale testing of a dry triboelectrostatic separator for fine coal cleaning

    SciTech Connect

    Yoon, R.H.; Luttrell, G.H.; Adel, G.T.

    1995-11-01

    Numerous advanced coal cleaning processes have been developed in recent years that are capable of substantially reducing both the ash and sulfur contents of run-of-mine coals. The extent of cleaning depends on the liberation characteristics of the coal, which generally improve with reducing particle size. however, since most of the advanced technologies are wet processes, the clean coal product must be dewatered before it can be transported and burned in conventional boilers. This additional treatment step significantly increases the processing cost and makes the industrial applicability of these advanced technologies much less attractive. In order to avoid problems associated with fine coal dewatering, researchers at the Pittsburgh Energy Technology Center (PETC) developed a novel triboelectrostatic separation (TES) process that can remove mineral matter from dry coal. In this technique, finely pulverized coal is brought into contact with a material (such as copper) having a work function intermediate to that of the carbonaceous material and associated mineral matter. Carbonaceous particles having a relatively low work function become positively charged, while particles of mineral matter having significantly higher work functions become negatively charged. once the particles become selectively charged, a separation can be achieved by passing the particle stream through an electrically charged field. Details related to the triboelectrostatic charging phenomenon have been discussed elsewhere (Inculet, 1984).

  8. Air-Sparged Hydrocyclone/Advanced Froth Flotation fine coal cleaning

    SciTech Connect

    Stoessner, R.D. ); Shirey, G.A.; Zawadzki, E.A. ); Welsh, C.F. ); Miller, J.D. ); Shell, W.P. )

    1990-05-27

    In May 1988, the Pennsylvania Electric Company (Penelec) and New York State Electric and Gas Corporation (NYSEG) were awarded a contract from the Department of Energy's Pittsburgh Energy and Technology Center (DOE-PETC) to evaluate the performance of a two-inch Air-Sparged Hydrocyclone (ASH) for cleaning fine minus-100-mesh coal. A 24-month study was successfully completed, optimizing the performance of the ASH for cleaning raw classified, naturally-occurring minus-100-mesh Upper Freeport coal, and comparing its performance with Advanced Froth Flotation (AFF), a procedure utilizing conventional flotation equipment operated in an advanced manner (low impeller speeds, starvation float, multiple-stage cleaning, etc.) with highly selective reagents to optimize ash and pyritic sulfur rejection. The economics of cleaning fine coal by both processes at commercial scale, for retrofit and greenfield applications were found to be comparable within the accuracy of the study. Technical performance of the two processes were also found to be essentially identical. Thus, the ASH would be the best choice for a retrofit installation into an existing plant because of requiring less space. Both processes were successful in achieving excellent separations when cleaning the Upper Freeport coal. Both the ASH and AFF circuits were able to produce a clean-coal product of yield (65--80 percent weight recovery) and quality (5--6 percent ash) equivalent to that as theoretically determined by float-sink washability analyses. Combining either of the two fine coal flotation processes with a classifying cyclone circuit resulted in pyritic sulfur rejection values of about 85 percent. 47 refs., 109 figs., 75 tabs.

  9. Coal surface control for advanced physical fine coal cleaning technologies. Final report, September 19, 1988--August 31, 1992

    SciTech Connect

    Morsi, B.I.; Chiang, S.H.; Sharkey, A.; Blachere, J.; Klinzing, G.; Araujo, G.; Cheng, Y.S.; Gray, R.; Streeter, R.; Bi, H.; Campbell, P.; Chiarlli, P.; Ciocco, M.; Hittle, L.; Kim, S.; Kim, Y.; Perez, L.; Venkatadri, R.

    1992-12-31

    This final report presents the research work carried out on the Coal Surface Control for Advanced Physical Fine Coal Cleaning Technologies project, sponsored by the US Department of Energy, Pittsburgh Energy Technology Center (DOE/PETC). The project was to support the engineering development of the selective agglomeration technology in order to reduce the sulfur content of US coals for controlling SO{sub 2} emissions (i.e., acid rain precursors). The overall effort was a part of the DOE/PETCs Acid Rain Control Initiative (ARCI). The overall objective of the project is to develop techniques for coal surface control prior to the advanced physical fine coal cleaning process of selective agglomeration in order to achieve 85% pyrite sulfur rejection at an energy recovery greater than 85% based on run-of-mine coal. The surface control is meant to encompass surface modification during grinding and laboratory beneficiation testing. The project includes the following tasks: Project planning; methods for analysis of samples; development of standard beneficiation test; grinding studies; modification of particle surface; and exploratory R&D and support. The coal samples used in this project include three base coals, Upper Freeport - Indiana County, PA, Pittsburgh NO. 8 - Belmont County, OH, and Illinois No. 6 - Randolph County, IL, and three additional coals, Upper Freeport - Grant County- WV, Kentucky No. 9 Hopkins County, KY, and Wyodak - Campbell County, WY. A total of 149 drums of coal were received.

  10. Engineering development of advanced physical fine coal cleaning technologies: Froth flotation

    SciTech Connect

    Not Available

    1990-01-01

    a study conducted by Pittsburgh Energy Technology Center of sulfur emissions from about 1300 United States coal-fired utility boilers indicated that half of the emissions were the result of burning coals having greater than 1.2 pounds of SO{sub 2} per million BTU. This was mainly attributed to the high pyritic sulfur content of the boiler fuel. A significant reduction in SO{sub 2} emissions could be accomplished by removing the pyrite from the coals by advanced physical fine coal cleaning. An engineering development project was prepared to build upon the basic research effort conducted under a solicitation for research into Fine Coal Surface Control. The engineering development project is intended to use general plant design knowledge and conceptualize a plant to utilize advanced froth flotation technology to process coal and produce a product having maximum practical pyritic sulfur reduction consistent with maximum practical BTU recovery. This document is the eighth quarterly report prepared in accordance with the project reporting requirements covering the period from July 1,1990 to September 30, 1990. The overall project scope of the engineering development project is to conceptually develop a commercial flowsheet to maximize pyritic sulfur reduction at practical energy recovery values. The data from the basic research on coal surfaces, bench scale testing and proof-of-concept scale testing will be utilized to design a final conceptual flowsheet. The economics of the flowsheet will be determined to enable industry to assess the feasibility of incorporating the advanced fine coal cleaning technology into the production of clean coal for generating electricity. 22 figs., 11 tabs.

  11. Bench-scale testing of a micronized magnetite, fine-coal cleaning process

    SciTech Connect

    Suardini, P.J.

    1995-11-01

    Custom Coals, International has installed and is presently testing a 500 lb/hr. micronized-magnetite, fine-coal cleaning circuit at PETC`s Process Research Facility (PRF). The cost-shared project was awarded as part of the Coal Preparation Program`s, High Efficiency Preparation Subprogram. The project includes design, construction, testing, and decommissioning of a fully-integrated, bench-scale circuit, complete with feed coal classification to remove the minus 30 micron slimes, dense medium cycloning of the 300 by 30 micron feed coal using a nominal minus 10 micron size magnetite medium, and medium recovery using drain and rinse screens and various stages and types of magnetic separators. This paper describes the project circuit and goals, including a description of the current project status and the sources of coal and magnetite which are being tested.

  12. DEVELOPMENT, TESTING, AND DEMONSTRATION OF AN OPTIMAL FINE COAL CLEANING CIRCUIT

    SciTech Connect

    Steven R. Hadley; R. Mike Mishra; Michael Placha

    1999-01-27

    The objective of this project was to improve the efficiency of the fine coal froth flotation circuit in commercial coal preparation plants. The plant selected for this project, Cyprus Emerald Coal Preparation Plant, cleans 1200-1400 tph of Pittsburgh seam raw coal and uses conventional flotation cells to clean the minus 100-mesh size fraction. The amount of coal in this size fraction is approximately 80 tph with an average ash content of 35%. The project was carried out in two phases. In Phase I, four advanced flotation cells, i.e., a Jameson cell, an Outokumpu HG tank cell, an open column, and a packed column cell, were subjected to bench-scale testing and demonstration. In Phase II, two of these flotation cells, the Jameson cell and the packed column, were subjected to in-plant, proof-of-concept (POC) pilot plant testing both individually and in two-stage combination in order to ascertain whether a two-stage circuit results in lower levelized production costs. The bench-scale results indicated that the Jameson cell and packed column cell would be amenable to the single- and two-stage flotation approach. POC tests using these cells determined that single-stage coal matter recovery (CMR) of 85% was possible with a product ash content of 5.5-7%. Two-stage operation resulted in a coal recovery of 90% with a clean coal ash content of 6-7.5%. This compares favorably with the plant flotation circuit recovery of 80% at a clean coal ash of 11%.

  13. ENGINEERING DEVELOPMENT OF ADVANCED PHYSICAL FINE COAL CLEANING FOR PREMIUM FUEL APPLICATIONS

    SciTech Connect

    none,

    1997-06-01

    Bechtel, together with Amax Research and Development Center (Amax R&D), has prepared this study which provides conceptual cost estimates for the production of premium quality coal-water slurry fuel (CWF) in a commercial plant. Two scenarios are presented, one using column flotation technology and the other the selective agglomeration to clean the coal to the required quality specifications. This study forms part of US Department of Energy program "Engineering Development of Advanced Physical Fine Coal Cleaning for Premium Fuel Applications," (Contract No. DE-AC22- 92PC92208), under Task 11, Project Final Report. The primary objective of the Department of Energy program is to develop the design base for prototype commercial advanced fine coal cleaning facilities capable of producing ultra-clean coals suitable for conversion to stable and highly loaded CWF. The fuels should contain less than 2 lb ash/MBtu (860 grams ash/GJ) of HHV and preferably less than 1 lb ash/MBtu (430 grams ash/GJ). The advanced fine coal cleaning technologies to be employed are advanced column froth flotation and selective agglomeration. It is further stipulated that operating conditions during the advanced cleaning process should recover not less than 80 percent of the carbon content (heating value) in the run-of-mine source coal. These goals for ultra-clean coal quality are to be met under the constraint that annualized coal production costs does not exceed $2.5 /MBtu ($ 2.37/GJ), including the mine mouth cost of the raw coal. A further objective of the program is to determine the distribution of a selected suite of eleven toxic trace elements between product CWF and the refuse stream of the cleaning processes. Laboratory, bench-scale and Process Development Unit (PDU) tests to evaluate advanced column flotation and selective agglomeration were completed earlier under this program with selected coal samples. A PDU with a capacity of 2 st/h was designed by Bechtel and installed at Amax R

  14. POC-SCALE TESTING OF A DRY TRIBOELECTROSTATIC SEPARATOR FOR FINE COAL CLEANING

    SciTech Connect

    R.H. Yoon; G.H. Luttrell; E.S. Yan; A.D. Walters

    2001-04-30

    Numerous advanced coal cleaning processes have been developed in recent years that are capable of substantially reducing both ash- and sulfur-forming minerals from coal. However, most of the processes involve fine grinding and use water as the cleaning medium; therefore, the clean coal products must be dewatered before they can be transported and burned. Unfortunately, dewatering fine coal is costly, which makes it difficult to deploy advanced coal cleaning processes for commercial applications. As a means of avoiding problems associated with the fine coal dewatering, the National Energy Technology Laboratory (NETL) developed a dry coal cleaning process in which mineral matter is separated from coal without using water. In this process, pulverized coal is subjected to triboelectrification before being placed in an electric field for electrostatic separation. The triboelectrification is accomplished by passing a pulverized coal through an in-line mixer made of copper. Copper has a work function that lies between that of carbonaceous material (coal) and mineral matter. Thus, coal particles impinging on the copper wall lose electrons to the metal thereby acquiring positive charges, while mineral matter impinging on the wall gain electrons to acquire negative charges. The charged particles then pass through an electric field where they are separated according to their charges into two or more products depending on the configuration of the separator. The results obtained at NETL showed that it is capable of removing more than 90% of the pyritic sulfur and 70% of the ash-forming minerals from a number of eastern U.S. coals. However, the BTU recoveries were less than desirable. The laboratory-scale batch triboelectrostatic separator (TES) used by NETL relied on adhering charged particles on parallel electrode surfaces and scraping them off. Therefore, its throughput will be proportional to the electrode surface area. If this laboratory device is scaled-up as is, it would

  15. Engineering development of advanced physical fine coal cleaning technologies: Froth flotation

    SciTech Connect

    Not Available

    1993-02-12

    The Department of Energy (DOE) awarded a contract entitled Engineering Development of Advanced Physical Fine Coal Cleaning Technology - Froth Flotation'', to ICF Kaiser Engineers with the following team members, Ohio Coal Development Office, Babcock and Wilcox, Consolidation Coal Company, Eimco Process Equipment Company, Illinois State Geological Survey, Virginia Polytechnic Institute and State University, Process Technology, Inc. This document a quarterly report prepared in accordance with the project reporting requirements covering the period from July 1, 1992 to September 30, 1992. This report provides a summary of the technical work undertaken during this period, highlighting the major results. A brief description of the work done prior to this quarter is provided in this report under the task headings.

  16. Engineering design and analysis of advanced physical fine coal cleaning technologies

    SciTech Connect

    Not Available

    1990-11-20

    Research continued on coal cleaning technologies. The work plan for this period called for the completion of the suite of gravity separation models (seven in total). Two items concerning these models were to be investigated further: (1) incorporating an Aspen Plus algorithm for converging the estimated dp of separation on the user selected dp value, and (2) evaluating methods other than interpolation by cubic spline methods for estimating Ep from a set of composite partition numbers. The water-only cyclone, fine coal jig, and concentrating spiral models were to be transferred from ICF KE to AspenTech for incorporation as system models by the end of the reporting period. Model discrimination analysis for selecting the appropriate form of an equation for generating interval partition values was slated for completion. Coding and testing of several dewatering algorithms were scheduled to take place during the work period. Models for fine coal vacuum filters, coarse and fine coal centrifuges, thickeners, and thermal dryers were to be completed during the work period. Additionally, work was expected to continue in the areas of classification, comminution, and froth flotation modeling.

  17. Microgas dispersion for fine-coal cleaning. Technical progress report, March 1, 1981-August 31, 1981

    SciTech Connect

    Yoon, R.H.; Halsey, G.S.; Sebba, F.

    1981-01-01

    The results of the flotation tests conducted demonstrate that the use of fine colloidal gas aphrons (CGA) bubbles is beneficial for fine coal flotation. As demonstrated with the ultrafine coal sample, the froth products of CGA flotation are almost twice as clean as those of the conventional flotation tests at 70% yield. The kerosene consumption was considerably higher, however, both in conventional and in CGA flotation. Attempts were made to coat the CGA bubbles with a film of kerosene and use them for flotation, hoping that this would reduce the oil consumption. However, no positive results have yet been obtained with this process. Another problem associated with CGA flotation is that the ash content of the froth products is relatively high when using a stable CGA, such as that prepared with Dowfroth M150. On the other hand, when using an unstable CGA, as is the case with MIBC, low ash clean coal products can be obtained, but at the expense of the yield. Two approaches are being investigated to correct this problem. A considerable amount of effort has been made to determine the surface charge of the CGA.

  18. Engineering development of advance physical fine coal cleaning for premium fuel applications

    SciTech Connect

    Jha, M.C.; Smit, F.J.; Shields, G.L.

    1995-11-01

    The objective of this project is to develop the engineering design base for prototype fine coal cleaning plants based on Advanced Column Flotation and Selective Agglomeration processes for premium fuel and near-term applications. Removal of toxic trace elements is also being investigated. The scope of the project includes laboratory research and bench-scale testing of each process on six coals followed by design, construction, and operation of a 2 tons/hour process development unit (PDU). Three coals will be cleaned in tonnage quantity and provided to DOE and its contractors for combustion evaluation. Amax R&D (now a subsidiary of Cyprus Amax Mineral Company) is the prime contractor. Entech Global is managing the project and performing most of the research and development work as an on-site subcontractor. Other participants in the project are Cyprus Amax Coal Company, Arcanum, Bechtel, TIC, University of Kentucky and Virginia Tech. Drs. Keller of Syracuse and Dooher of Adelphi University are consultants.

  19. A study of Multistage/Multifunction Column for Fine Coal Cleaning CRADA PC93-005, Final Report

    SciTech Connect

    Ralph Lai; Shiao-Hung Chiang; Daxin He; Yuru Feng

    1998-09-04

    The overall objective of the this research project is to explore the potential applicability of a multistage column for fine coal cleaning and other applications in fluid particle separation. The research work identifies the design parameters and their effects on the performance of the separation device. The results of this study provide an engineering data basis for further development of this technology in coal cleaning and in general areas of fluid and particle separations.

  20. Evaluation of column flotation for fine coal cleaning at the Lady Dunn Preparation Plant

    SciTech Connect

    Jha, M.C.; Smit, F.J.; Fish, L.; Toney, T.A.; Phillips, D.I.; Feeley, T.J. III

    1996-12-31

    In 1992, Pittsburgh Energy Technology Center (PETC) of the Department of Energy (DOE) awarded a cost-sharing contract to a team headed by Amax R&D Inc. The contract was to develop advanced cleaning technologies for production of low-ash, premium fuel from coal. Entech Global of Golden, Colorado, now manages this contract for Amex R&D, and Cyprus Amex Coal Company, Arcanum, Bechtel, University of Kentucky and Virginia Tech are among the team members. Two advanced technologies were selected for development, column flotation and selective agglomeration. Even though production of premium fuel is the primary goal of the project, the DOE asked that near-term applications of these advanced technologies be investigated as well in order to learn how they might be used to recover coal now being discarded from existing preparation plants as fine refuse The resulting investigation of near-term applications began with an engineering analysis or paper study of potential applications at Amax Coal operations. The project continued with further laboratory and bench-scale process development and culminated with the installation of a pilot-scale advanced flotation column at the Lady Dunn Preparation Plant. The results of this cooperation between the Department of Energy and the coal industry are described in this presentation.

  1. Microgas dispersion for fine-coal cleaning. Technical progress report, September 1, 1980-February 28, 1981

    SciTech Connect

    Yoon, R.H.; Sebba, F.

    1980-01-01

    The purpose of this project is to develop a method of cleaning fine coal by flotation using very small microbubbles now known as Colloidal Gas Aphrons (CGA) and previously known as Microgas Dispersions (MGD). It was thought that MGD was not sufficiently descriptive of the nature of the small bubbles, and hence, the change was made. The objectives of the past six months of investigation were as follows: (1) a fundamental study of the properties of CGA, which involved (i) a study of the stability of the bubbles generated with several frothers that are currently used in the mineral industry, (ii) a study of the charge on the bubbles, and (iii) a microscopic inspection of the bubbles during flotation; (2) a preliminary investigation of the flotation characteristics of coal; and (3) construction of an automatic batch flotation machine, similar to the one described by Miller (1980).

  2. Coal-sand attrition system and its' importance in fine coal cleaning

    SciTech Connect

    Mehta, R.K.; Schultz, C.W.

    1993-01-07

    The optimal conditions found for both the median size and specific energy for a particular system differ from one another. The fact that the surfaces from which these conditions are estimated are saddle or minimax further complicate the issue as these are characterized by a range of optimum conditions. However, there is no doubt that the conditions which are suitable for optimizing the product particle size may not necessarily be good for the specific energy. Depending on the objective, either the product size or the specific energy may be optimized. Besides, it seems that when the product particle size is optimized, the specific energy is simultaneously constrained. In this manner, a better estimate of the required energy consumption can be obtained for scale-up purposes. When the results in Table 3 are compared with those of the other three coals given in quarterly report numbers 3 and 4, a trend/pattern is observed. For the four coals involved in this work, the degree of fineness of the product particle size depicted by either the median size or d[sub 90] after wet stirred milling, correlates with the hardness or HGI. In other words, the higher the Hardgrove Index, the finer the product particle size. The specific energy in contrast, does not tend to correlate with the hardness or HGI of the coal. Rather, the softer coal, depending on the properties of the associated impurities appears to consume more power. While this may initially appear to be a great surprise, the reasons for it are rather easy to grasp. In order to do this, one needs to look into such things as the properties/characteristics of the respective coal/impurities, the grinding environment, the mechanism of particle breakage in the mill, and how the grinding force is transmitted to the media.

  3. Engineering development of advanced physical fine coal cleaning for premium fuel applications. Quarterly report, April 1--June 30, 1997

    SciTech Connect

    Moro, N.; Shields, G.L.; Smit, F.J.; Jha, M.C.

    1997-12-31

    The primary goal of this project is the engineering development of two advanced physical fine coal cleaning processes, column flotation and selective agglomeration, for premium fuel applications. The project scope includes laboratory research and bench-scale testing on six coals to optimize these processes, followed by the design, construction, and operation of a 2 t/hr process development unit (PDU). Accomplishments during the quarter are described on the following tasks and subtasks: Development of near-term applications (engineering development and dewatering studies); Engineering development of selective agglomeration (bench-scale testing and process scale-up); PDU and advanced column flotation module (coal selection and procurement and advanced flotation topical report); Selective agglomeration module (module operation and clean coal production with Hiawatha, Taggart, and Indiana 7 coals); Disposition of the PDU; and Project final report. Plans for next quarter are discussed and agglomeration results of the three tested coals are presented.

  4. Clean coal

    SciTech Connect

    Liang-Shih Fan; Fanxing Li

    2006-07-15

    The article describes the physics-based techniques that are helping in clean coal conversion processes. The major challenge is to find a cost- effective way to remove carbon dioxide from the flue gas of power plants. One industrially proven method is to dissolve CO{sub 2} in the solvent monoethanolamine (MEA) at a temperature of 38{sup o}C and then release it from the solvent in another unit when heated to 150{sup o}C. This produces CO{sub 2} ready for sequestration. Research is in progress with alternative solvents that require less energy. Another technique is to use enriched oxygen in place of air in the combustion process which produces CO{sub 2} ready for sequestration. A process that is more attractive from an energy management viewpoint is to gasify coal so that it is partially oxidized, producing a fuel while consuming significantly less oxygen. Several IGCC schemes are in operation which produce syngas for use as a feedstock, in addition to electricity and hydrogen. These schemes are costly as they require an air separation unit. Novel approaches to coal gasification based on 'membrane separation' or chemical looping could reduce the costs significantly while effectively capturing carbon dioxide. 1 ref., 2 figs., 1 photo.

  5. Engineering development of advanced physical fine coal cleaning for premium fuel applications. Quarterly technical progress report No. 1, October--December 1992

    SciTech Connect

    Smit, F.J.; Jha, M.C.

    1993-01-18

    This project is a step in the Department of Energy`s program to show that ultra-clean fuel can be produced from selected coals and that the fuel will be a cost-effective replacement for oil and natural gas now fueling boilers in this country. The replacement of premium fossil fuels with coal can only be realized if retrofit costs are kept to a minimum and retrofit boiler emissions meet national goals for clean air. These concerns establish the specifications for maximum ash and sulfur levels and combustion properties of the ultra-clean coal. The primary objective is to develop the design base for prototype commercial advanced fine coal cleaning facilities capable of producing ultra-clean coals suitable for conversion to coal-water slurry fuel. The fine coal cleaning technologies are advanced column flotation and selective agglomeration. A secondary objective is to develop the design base for near-term commercial integration of advanced fine coal cleaning technologies in new or existing coal preparation plants for economically and efficiently processing minus 28-mesh coal fines. A third objective is to determine the distribution of toxic trace elements between clean coal and refuse when applying the advance column flotation and selective agglomeration technologies. The project team consists of Amax Research & Development Center (Amax R&D), Amax Coal industries, Bechtel Corporation, Center for Applied Energy Research (CAER) at the University of Kentucky, and Arcanum Corporation.

  6. A study of the interfacial chemistry of pyrite and coal in fine coal cleaning using flotation

    SciTech Connect

    Jiang, Chengliang

    1993-01-01

    Surface oxidation, surface charge, and flotation properties have been systematically studied for coal, coal-pyrite and ore-pyrite. Electrochemical studies show that coal-pyrite exhibits much higher and more complex surface oxidation than ore-pyrite and its oxidation rate depends strongly on the carbon/coal content. Flotation studies indicate that pyrites have no self-induced floatability. Fuel oil significantly improves the floatability of coal and induces considerable flotation for coal-pyrite due to the hydrophobic interaction of fuel oil with the carbon/coal inclusions on the pyrite surface. Xanthate is a good collector for ore-pyrite but a poor collector for coal and coal-pyrite. The results from thermodynamic calculations, flotation and zeta potential measurements show that iron ions greatly affect the flotation of pyrite with xanthate and fuel oil. Various organic and inorganic chemicals have been examined for depressing coal-pyrite. It was found, for the first time, that sodium pyrophosphate is an effective depressant for coal-pyrite. Solution chemistry shows that pyrophosphate reacts with iron ions to form stable iron pyrophosphate complexes. Using pyrophosphate, the complete separation of pyrite from coal can be realized over a wide pH range at relatively low dosage.

  7. Engineering design and analysis of advanced physical fine coal cleaning technologies

    SciTech Connect

    Gallier, P.W.

    1992-10-20

    The major goal is to provide the simulation tools for modeling both conventional and advanced coal cleaning technologies. This DOE project is part of a major research initiative by the Pittsburgh Energy Technology Center (PETC) aimed at advancing three advanced coal cleaning technologies- advanced cylconing, selective agglomeration, and advanced froth flotation through the proof-of-concept. The commercially available ASPEN PLUS process simulation package will be extended to handle coal cleaning applications. Algorithms for predicting the process performance, equipment size, and flowsheet economics of commercial coal cleaning devices and related ancillary equipment will be incorporated into the coal cleaning simulator. This report is submitted to document the progress of Aspen Technology Inc. (AspenTech), its contractor, ICF Kaiser Engineers, Inc., (ICF KE) and CQ Inc., for the period of July through September 1992. ICF KE is providing coal preparation consulting and processing engineering services in this work and they are responsible for recommending the design of models to represent conventional coal cleaning equipment and costing of these models. CQ Inc. is a subcontractor to ICF KE on Tasks I - 5 and is a contractor to AspenTech on Task 6.

  8. Engineering design and analysis of advanced physical fine coal cleaning technologies

    SciTech Connect

    Gallier, P.W.

    1991-10-20

    The major goal is to provide the simulation tools for modeling both conventional and advanced coal cleaning technologies. This DOE project is part of a major research initiative by the Pittsburgh Energy Technology Center (PETC) aimed at advancing three advanced coal cleaning technologies- heavy-liquid cylconing, selective agglomeration, and advanced froth flotation through the proof-of- concept (POC) level. The commercially available ASPEN PLUS process simulation package will be extended to handle coal applications. Algorithms for predicting the process performance, equipment size, and flowsheet economics of commercial coal cleaning devices and related ancillary equipment will be incorporated into the coal cleaning simulator. This report is submitted to document the progress of Aspen Technology, Inc. (ApsenTech), its contractor, ICF Kaiser Engineers, Inc., (ICF KE) and CQ Inc., a subcontractor to ICF KE, for the seventh quarterly reporting period, April through June 1991. ICF KE is providing coal preparation consulting and processing engineering services in this work and they are responsible for recommending the design of models to represent conventional coal cleaning equipment and costing of these models.

  9. Engineering development of advanced physical fine coal cleaning technologies - froth flotation

    SciTech Connect

    Ferris, D.D.; Bencho, J.R.

    1995-11-01

    In 1988, ICF Kaiser Engineers was awarded DOE Contract No. DE-AC22-88PC88881 to research, develop, engineer and design a commercially acceptable advanced froth flotation coal cleaning technology. The DOE initiative is in support of the continued utilization of our most abundant energy resource. Besides the goal of commercialability, coal cleaning performance and product quality goals were established by the DOE for this and similar projects. primary among these were the goals of 85 percent energy recovery and 85 percent pyrite rejection. Three nationally important coal resources were used for this project: the Pittsburgh No. 8 coal, the Upper Freeport coal, and the Illinois No. 6 coal. Following is a summary of the key findings of this project.

  10. Engineering design and analysis of advanced physical fine coal cleaning technologies

    SciTech Connect

    Gallier, P.W.

    1990-10-20

    The major goal is to provide the simulation tools for modeling both conventional and advanced coal cleaning technologies. This project is part of a major research initiative by the Pittsburgh Energy Technology Center (PETC) aimed at advancing three advanced coal cleaning technologies-heavy-liquid cycloning, selective agglomeration, and advanced froth flotation through the proof-of-concept (POC) level. The ASPEN PLUS process simulation package will be extended to handle coal cleaning applications. Algorithms for predicting the process performance, equipment size, and flowsheet economics of commercial coal cleaning devices and related ancillary equipment will be incorporated into the coal cleaning simulator. The work plan for the froth quarter called for completion of the washability interpolation routine, gravity separation models, and dewatering models. As these items were completed, work in the areas of size reduction, classification and froth flotation were scheduled to begin. As each model was completed, testing and validation procedures were scheduled to begin. Costing models were also planned to be implemented and tested as each of the gravity separation models were completed. 1 tab.

  11. Coal cleaning process

    SciTech Connect

    Kindig, J.K.

    1994-01-11

    Fine particle coal is beneficiated in specially designed dense medium cyclones to improve particle acceleration and enhance separation efficiency. Raw coal feed is first sized to remove fine coal particles. The coarse fraction is then separated into clean coal, middlings, and refuse. Middlings are comminuted for beneficiation with the fine fraction. The fine fraction is deslimed in a countercurrent cyclone circuit and then separated as multiple fractions of different size specifications in dense medium cyclones. The dense medium contains ultra-fine magnetite particles of a narrow size distribution which aid separation and improves magnetite recovery. Magnetite is recovered from each separated fraction independently, with non-magnetic effluent water from one fraction diluting feed to a smaller-size fraction, and improving both overall coal and magnetite recovery. Magnetite recovery is in specially designed recovery units, based on particle size, with final separation in a rougher-cleaner-scavenger circuit of magnetic drum separators incorporating a high strength rare earth magnet. 12 figs.

  12. Engineereing development of advanced physical fine coal cleaning for premium fuel applications. Quarterly technical progress report No. 5, October--December 1993

    SciTech Connect

    Smit, F.J.; Jha, M.C.

    1994-02-18

    This project is a major step in the Department of Energy`s program to show that ultra-clean coal-water slurry fuel (CWF) can be produced from selected coals and that this premium fuel will be a cost-effective replacement for oil and natural gas now fueling some of the industrial and utility boilers in the United States. The replacement of oil and gas with CWF can only be realized if retrofit costs are kept to a minimum and retrofit boiler emissions meet national goals for clean air. These concerns establish the specifications for maximum ash and sulfur levels and combustion properties of the CWF. The project has three major objectives: The primary objective is to develop the design base for prototype commercial advanced fine coal cleaning facilities capable of producing ultra-clean coals suitable for conversion to coal-water slurry fuel for premium fuel applications. The fine coal cleaning technologies are advanced column flotation and selective agglomeration. A secondary objective is to develop the design base for near-term application of these advanced fine coal cleaning technologies in new or existing coal preparation plants for efficiently processing minus 28-mesh coal fines and converting this to marketable products in current market economics. A third objective is to determine the removal of toxic trace elements from coal by advance column flotation and selective agglomeration technologies.

  13. POC-Scale Testing of a Dry Triboelectrostatic Seprator for Fine Coal Cleaning.

    SciTech Connect

    Yoon, R.H.; Yan, E.S.; Luttrell, G.H.; Adel, G.T.

    1997-12-31

    It is the objective of the present project to further develop the triboelectrostatic separation (TES) process developed at the Federal Energy Technology Center (FETC) and test the process at a proof-of-concept (POC) scale. This process has a distinct advantage over other coal cleaning processes in that it does not entail costly steps of dewatering. The POC-scale unit is to be developed based on (i) the charge characteristics of coal and mineral matter that can be determined using the novel online tribocharge measuring device developed at Virginia Tech, and (ii) the results obtained from bench-scale TES tests conducted on three different coals.

  14. Engineering development of advanced physical fine coal cleaning technologies: Froth flotation

    SciTech Connect

    Not Available

    1990-01-01

    An engineering development project was prepared to build upon the basic research effort conducted under a solicitation for research into Fine Coal Surface Control. The engineering development project is intended to use general plant design knowledge and conceptualize a plant to utilize advanced froth flotation technology to process coal and produce a product having maximum practical pyritic sulfur reduction consistent with maximum practical BTU recovery. This is being accomplished by utilization the basic research data on the surface properties of coal, mineral matter and pyrite obtained from the Coal Surface Control for Advanced Fine Coal Flotation Project, to develop this conceptual flowsheet. The conceptual flowsheet must be examined to identify critical areas that need additional design data. This data will then be developed using batch and semi-continuous bench scale testing. In addition to actual bench scale testing other unit operations from other industries processing fine material will be reviewed for potential application and incorporated into the design if appropriate. 31 figs., 22 tabs.

  15. Fine coal cleaning. Final report for the period ending March 31, 1986

    SciTech Connect

    Brown, D.J.

    1986-06-01

    Washability data on coals from the western United States is generally very limited and their response to standard washing techniques cannot be predicted. To expand the data base, the Department of Energy initiated a washability study for both conventional and fine-size ranges of western coals. The Pittsburgh Energy Technology Center (PETC) performed float-sink washability testing on 156 western coals crushed to 1 1/2'' x 0, 3/8'' x 0, and 14 mesh x 0. The University of North Dakota Energy Research Center (UNDERC) performed centrifugal float-sink washability resting on 61 of those 156 test coals crushed to 65 mesh x 0. In addition, 35 of the 65 mesh x 0 coals were further reduced to 200 mesh x 0 and tested, and three coals were pulverized to 325 mesh x 0 and tested. Generally, the higher-ranked coals were most amenable to the gravity separation technique. Pulverized of study coals to finer grain size distributions did not significantly improve the coal's Washabilities, as float ash content of 200 mesh x 0 and 325 mesh x 0 samples were generally similar to 65 mesh x 0 float ash content. UNDERC also investigated the applicability of oil agglomeration and froth floatation on the benefication of four selected economically important western coals. In general, these tests were not as successful at beneficiating western coals as the standard float-sink technique, which provided the highest degree of ash separation at the highest weight yields. This final report summarizes work completed on the float-sink washability data base, oil agglomeration testing, and froth flotation testing at UNDERC from May 1983 through March 1986. 12 refs., 1 fig., 1 tab.

  16. POC-scale testing of a dry triboelectrostatic separator for fine coal cleaning

    SciTech Connect

    Yoon, R.-H.; Yan, E.S.; Luttrell, G.H.; Adel, G.T.

    1996-12-31

    It is the objective of the present project to further develop the triboelectrostatic separation (TES) process developed at the Federal Energy Technology Center and test the process at a proof-of-concept (POC) scale. This process has a distinct advantage over other coal cleaning processes in that it does not entail costly steps of dewatering. The POC-scale unit is to developed based on (1) the charge characteristics of coal and mineral matter that can be determined using the novel online tribocharge measuring device developed at Virginia Tech, and (2) the results obtained from bench-scale TES tests conducted on three different coals. At present, the project is at the stage of engineering design, which has three subtasks, Charger Tests, Separator Tests, and Final POC Design. Work accomplished during the current reporting period pertains to the first two subtasks.

  17. Final report on agglomerate column flotation for cleaning and desulfurization of Ohio coal fines

    SciTech Connect

    Attia, Y.A.; El Zeky, M.; Yu, Mulong . Dept. of Materials Science and Engineering)

    1990-08-30

    The objective of this research program was investigate the feasibility of cleaning and desulfurization of Ohio coal by an agglomerate column flotation process, which integrates selective flocculation with conventional column flotation. It was concluded earlier on in the program that the conventional design of flotation column was not particularly efficient for pyrite rejection. A novel design for flotation column system was conceived and a prototype unit was manufactured and tested in the laboratory. Several design and operational parameters for the column and the agglomerate flotation process were briefly investigated to define proper design and working conditions for a satisfactory performance. The novel design was compared with conventional design of flotation column through laboratory tests and through published results. The role of selective flocculation of coal including selective depression of pyrite has been identified and tested with both novel and conventional design of flotation columns. The results of these brief investigations, which are summarized in this report, suggest that: (1) excellent performance ca n be obtained with agglomerate column flotation using the new design. For example, a raw coal containing 3.16% total sulfur, 2.11% pyritic sulfur, and 17% ash can be cleaned to 1.91 % ash, 0.42% pyritic sulfur, 1.32% total sulfur, while maintaining a projected Btu/coal recovery of 86% (mmmf basis). This is equivalent to 89% ash removal and 81% pyritic sulfur (58% total sulfur) rejection. (2) The novel design of flotation column is superior to conventional design particularly for pyrite rejection.

  18. Engineering development of advanced physical fine coal cleaning technologies: Froth flotation

    SciTech Connect

    Not Available

    1991-01-01

    The design criteria for each unit operation have been developed based upon a number of variables. These variables, at this time, are based upon the best engineering design information available to industry. A number of assumptions utilized in the design criteria are uncertain. The uncertainties of inert atmospheres for grinding and flotation as well as pyrite depressants were answered by the Surface Control Project. It was determined that inerting was not required and no new'' reagents were presented that improved the flotation results. In addition, Tasks 5 and 6 results indicated the required reagent dosage for conventional flotation and advanced flotation. Task 5 results also indicated the need for a clean coal,thickener, the flocculent dosages for both the clean coal and refuse thickeners, and final dewatering requirements. The results from Tasks 5 and 6 and summarized in Task 7 indicate several uncertainties that require continuous long duration testing. The first is the possibility of producing a grab product for both the Pittsburgh and Illinois No. 6 coals in conventional flotation. Second what does long-term recirculation of clarified water do to the product quality The verification process and real data obtained from Tasks 5 and 6 greatly reduced the capital and operating costs for the process. This was anticipated and the test work indeed provided confirming data.

  19. Engineering development of advanced physical fine coal cleaning technologies: Froth flotation

    SciTech Connect

    Not Available

    1991-01-01

    This document a quarterly report prepared in accordance with the project reporting requirements covering the period from July 1, 1992 to September 30, 1992. This report provides a summary of the technical work undertaken during this period, highlighting the major results. A brief description of the work done prior to this quarter is provided in this report under the task headings. The overall project scope of the engineering development project is to conceptually develop a commercial flowsheet to maximize pyritic sulfur reduction at practical energy recovery values. This is being accomplished by utilizing the basic research data on the surface properties of coal, mineral matter and pyrite obtained from the Coal Surface Control for Advanced Fine Coal Flotation Project, to develop this conceptual flowsheet. The conceptual flowsheet must be examined to identify critical areas that need additional design data. This data will then be developed using batch and semi-continuous bench scale testing. In addition to actual bench scale testing, other unit operations from other industries processing fine material will be reviewed for potential application and incorporated into the design if appropriate. The conceptual flowsheet will be revised based on the results of the bench scale testing and areas will be identified that need further larger scale design data verification, to prove out the design.

  20. Engineering design and analysis of advanced physical fine coal cleaning technologies. Quarterly technical progress report No. 9, October--December 1991

    SciTech Connect

    Not Available

    1992-01-20

    This project is sponsored by the United States Department of Energy (DOE) for the ``Engineering Design and Analysis of Advanced Physical Fine Coal Cleaning Technologies. The major goal is to provide the simulation tools for modeling both conventional and advanced coal cleaning technologies. This DOE project is part of a major research initiative by the Pittsburgh Energy Technology Center (PETC) aimed at advancing three advanced coal cleaning technologies-heavy-liquid cylconing, selective agglomeration, and advanced froth flotation through the proof-of-concept (POC) level.

  1. Washability of fine coal

    SciTech Connect

    Cavallaro, J.A.

    1984-01-01

    The objectives of this study are: (1) to determine the theoretical beneficiation potential of US coals when pulverized down to 44 microns, (2) to determine the effects of fine grinding on the liberation of ash, pyritic sulfur, and other impurities, and (3) to assess the impact of their removal on oil and gas replacement, environmental regulations, and specification feedstocks for emerging coal utilization technologies. With the emphasis on fine coal cleaning, we have developed a centrifugal float-sink technique for coals crushed down to 44 microns. Employing this technique will provide a complete fine coal gravimetric evaluation of US coals crushed down to 44 microns. Parallel research is being conducted through in-house studies by PETC, and contracts with the University of Alaska, the University of North Dakota, and Commercial Testing and Engineering, Inc. Results thus far have been encouraging for selected Northern Appalachian Region Coals (NAR), which have shown pyritic sulfur, SO/sub 2/ emission, and ash reductions of 94, 60, and 82%, respectively, for the float 1.30 specific gravity product. However, the data evaluated for several samples indicate a possible problem in the yield/ash relationship for the float 1.30 specific gravity products for samples crushed to 75 and 44 microns top size. Thus, testing was begun to try to resolve these anomalies in the data. Test results using surface active agents, a reverse order of float-sink, and sample pre-heat techniques have been promising. These modifications to the standard technique resulted in an increase in weight recovery of float 1.30 specific gravity material and a decrease in ash content for each of the other specific gravity fractions, thus showing an improvement in the yield/ash relationship.

  2. Engineering development of advanced physical fine coal cleaning for premium fuel applications. Quarterly technical progress report No. 6, January--March 1994

    SciTech Connect

    Smit, F.J.; Rowe, R.M.; Anast, K.R.; Jha, M.C.

    1994-05-06

    This project is a major step in the Department of Energy`s program to show that ultra-clean coal-water slurry fuel (CWF) can be produced from selected coals and that this premium fuel will be a cost-effectve replacement for oil and natural gas now fueling some of the industrial and utility boilers in the United States as well as for advanced combustars currently under development. The replacement of oil and gas with CWF can only be realized if retrofit costs are kept to a minimum and retrofit boiler emissions meet national goals fbr clean air. These concerns establish the specifications for maximum ash and sulfur levels and combustion properties of the CWF. This cost-share contract is a 51-month program which started on September 30, 1992. This report discusses the technical progress, made during the 6th quarter of the project from January 1 to March 31, 1994. The project has three major objectives: (1) The primary objective is to develop the design base for prototype commercial advanced fine coal cleaning facilities capable of producing ultra-clean coals suitable for conversion to coal-water slurry fuel for premium fuel applications. The fine coal cleaning technologies are advanced column flotation and selective agglomeration. (2) A secondary objective is to develop the design base for near-term application of these advanced fine coal cleaning technologies in new or existing coal preparation plants for efficiently processing minus 28-mesh coal fines and converting this to marketable products in current market economics. (3) A third objective is to determine the removal of toxic trace elements from coal by advance column flotation and selective agglomeration technologies.

  3. Engineering development of advanced physical fine coal cleaning for premium fuel applications. Quarterly technical progress report No. 3, April--June 1993

    SciTech Connect

    Smit, F.J.; Hogsett, R.F.; Jha, M.C.

    1993-07-28

    This project is a major step in the Department of Energy`s program to show that ultra-clean coal-water slurry fuel (CWF) can be produced from selected coals and that this premium fuel will be a cost-effective replacement for oil and natural gas now fueling some of the industrial and utility boilers in the United States. The replacement of oil and gas with CWF can only be realized if retrofit costs are kept to a minimum and retrofit boiler emissions meet national goals for clean air. These concerns establish the specifications for maximum ash and sulfur levels and combustion properties of the CWF. This cost-share contract is a 48-month program which started on September 30, 1992. This report discusses the technical progress made during the quarter from April 1 to June 30, 1993. The project has three major objectives: (1) the primary objective is to develop the design base for prototype commercial advanced fine coal cleaning facilities capable of producing ultra-clean coals suitable for conversion to coal-water slurry fuel for premium fuel applications. The fine coal cleaning technologies are advanced column flotation and selective agglomeration. (2) a secondary objective is to develop the design base for near-term application of these advanced fine coal cleaning technologies in new or existing coal preparation plants for efficiently processing minus 28-mesh coal fines and converting this to marketable products in current market economics; and (3) a third objective is to determine the removal of toxic trace elements from coal by advance column flotation and selective agglomeration technologies.

  4. Engineering design and analysis of advanced physical fine coal cleaning technologies. Quarterly technical progress report No. 13, October--December 1992

    SciTech Connect

    Gallier, P.W.

    1993-01-20

    This project is sponsored by the United States Department of Energy (DOE) for the ``Engineering Design and Analysis of Advanced Physical Fine Coal Cleaning Technologies: The major goal is to provide the simulation tools for modeling both conventional and advanced coal cleaning technologies. This DOE project is part of a major research initiative by the Pittsburgh Energy Technology Center (PETC) aimed at advancing three advanced coal cleaning technologies-heavy-liquid cycloning, selective agglomeration, and advanced froth flotation through the proof-of-concept (POC) level. The commercially available ASPEN PLUS process simulation package will be extended to handle coal cleaning applications. Algorithms for predicting the process performance, equipment size, and flowsheet economics of commercial coal cleaning devices and related ancillary equipment will be incorporated into the coal cleaning simulator. This report is submitted to document the progress of Aspen Technology, Inc. (AspenTech), its contractor, ICF Kaiser Engineers, Inc.,(ICF KE) and CQ Inc., a subcontractor to ICF KE, for the period of October through December 1992. ICF KE is providing coal preparation consulting and processing engineering services in this work and they are responsible for recommending the design of models to represent conventional coal cleaning equipment and costing of these models. CQ Inc. is a subcontractor to ICF KE on Tasks 1-5.

  5. POC-scale testing of a dry triboelectrostatic separator for fine coal cleaning. Quarterly technical progress report, 1996

    SciTech Connect

    Yoon, R.-H.; Yan, E.S.; Luttrell, G.H.; Adel, G.T.

    1996-12-31

    The Pittsburgh Energy Technology Center (PETC) developed a triboelectrostatic separation (TES) process which is capable of removing mineral matter from coal without using water. A distinct advantage of this dry coal cleaning process is that it does not entail costly steps of dewatering which is a common problem associated with conventional fine coal cleaning processes. It is the objective of this project to conduct a series of proof-of-concept (POC) scale tests at a throughput of 200-250 kg/hr and obtain scale-up information. Prior to the POC testing, bench-scale test work will be conducted with the objective of increasing the separation efficiency and throughput, for which changes in the basic designs for the charger and the separator may be necessary. The bench- and POC-scale test work will be carried out to evaluate various operating parameters and establish a reliable scale-up procedure. The scale-up data will be used to analyze the economic merits of the TES process. At present, the project is at the stage of engineering design (Task 3). Work accomplished during this reporting period are summarized as follows: (i) An on-line tribocharge analyzer has been developed to study triboelectrification. (ii) The effects of aeration rate, feed rate and particle size on the tribocbarging mechanisms using the on-line tribocharge analyzer. (iii) A continuous bench-scale tnboelectrostatic separator has been constructed. (iv) Shakedown testing of the bench-scale triboelectrostatic separator is on-going.

  6. POC-SCALE TESTING OF A DRY TRIBOELECTROSTATIC SEPARATOR FOR FINE COAL CLEANING

    SciTech Connect

    E.S. Yan; G.H. Luttrell; G.T. Adel; R.-H. Yoon

    1999-03-10

    It is the objective of the project to further develop the triboelectrostatic separation (TES) process developed at the Federal Energy Technology Center (FETC) and to test the process at a proof-of-concept (POC) scale. This process has a distinct advantage over other coal cleaning processes in that it does not entail costly steps of dewatering. The POC-scale unit is to be developed based on (i) the charging characteristics of coal and mineral matter that can be determined using the novel on-line tribocharge measuring device developed at Virginia Tech and (ii) the results obtained from bench-scale TES tests conducted on three different coals. During the past quarter, most of the personnel assigned to this project have been performing work elements associated with the engineering design (Task 3) of the TES process. This activity has been subdivided into three subtasks, i.e., Charger Tests (Subtask 3.1), Separator Tests (Subtask 3.2), and Final POC Design (Subtask 3.3). In Subtask 3.1, several different tribocharging devices have been constructed using materials of various work functions. They are currently being tested to establish the best materials to be used for designing and manufacturing the optimum tribochargers that can maximum charge differences between coal and mineral matter. In Subtask 3.2, bench-scale cleaning tests have been conducted to study the effects of the various operating and design parameters on the performance of the electrostatic separator. Two different TES units have been tested to date. One uses drum-type electrodes to separate charged particles, while the other uses plate-type electrodes for the separation. The test results showed that a major improvement in separation efficiency can be achieved by recycling the middlings back to the feed stream. It has also been established that the major source of inefficiency arises from the difficulty in separating ultrafine particles. Understanding the behavior of the ultrafine particles and finding

  7. Engineering Development of Advanced Physical Fine Coal Cleaning for Premium Fuel Applications: Task 9 - Selective agglomeration Module Testing and Evaluation.

    SciTech Connect

    Moro, N.` Jha, M.C.

    1997-09-29

    The primary goal of this project was the engineering development of two advanced physical fine coal cleaning processes, column flotation and selective agglomeration, for premium fuel applications. The project scope included laboratory research and bench-scale testing of both processes on six coals to optimize the processes, followed by the design, construction, and operation of a 2 t/hr process development unit (PDU). The project began in October, 1992, and is scheduled for completion by September 1997. This report summarizes the findings of all the selective agglomeration (SA) test work performed with emphasis on the results of the PDU SA Module testing. Two light hydrocarbons, heptane and pentane, were tested as agglomerants in the laboratory research program which investigated two reactor design concepts: a conventional two-stage agglomeration circuit and a unitized reactor that combined the high- and low-shear operations in one vessel. The results were used to design and build a 25 lb/hr bench-scale unit with two-stage agglomeration. The unit also included a steam stripping and condensation circuit for recovery and recycle of heptane. It was tested on six coals to determine the optimum grind and other process conditions that resulted in the recovery of about 99% of the energy while producing low ash (1-2 lb/MBtu) products. The fineness of the grind was the most important variable with the D80 (80% passing size) varying in the 12 to 68 micron range. All the clean coals could be formulated into coal-water-slurry-fuels with acceptable properties. The bench-scale results were used for the conceptual and detailed design of the PDU SA Module which was integrated with the existing grinding and dewatering circuits. The PDU was operated for about 9 months. During the first three months, the shakedown testing was performed to fine tune the operation and control of various equipment. This was followed by parametric testing, optimization/confirmatory testing, and finally a

  8. Engineering development of advanced physical fine coal cleaning technologies - froth flotation. Quarterly technical progress report No. 23, April 1, 1994--June 30, 1994

    SciTech Connect

    1995-04-01

    A study conducted by Pittsburgh Energy Technology Center of sulfur emissions from about 1,300 United States coal-fired utility boilers indicated that half of the emissions were the result of burning coals having greater than 1.2 pounds of SO{sub 2} per million BTU. This was mainly attributed to the high pyritic sulfur content of the boiler fuel. A significant reduction in SO{sub 2} emissions could be accomplished by removing the pyrite from the coals by advanced physical fine coal cleaning. An engineering development project was prepared to build upon the basic research effort conducted under a solicitation for research into Fine Coal Surface Control. The engineering development project is intended to use general plant design knowledge and conceptualize a plant to utilize advanced froth flotation technology to process coal and produce a product having maximum practical pyritic sulfur reduction consistent with maximum practical BTU recovery.

  9. Engineering development of advanced physical fine coal cleaning technologies: Froth flotation. Quarterly technical progress report No. 16, July 1, 1992--September 30, 1992

    SciTech Connect

    Not Available

    1992-12-31

    A study conducted by Pittsburgh Energy Technology Center of sulfur emissions from about 1,300 United States coal-fired utility boilers indicated that half of the emissions were the result of burning coals having greater than 1.2 pounds of SO{sub 2} per million BTU. This was mainly attributed to the high pyritic sulfur content of the boiler fuel. A significant reduction in SO{sub 2} emissions could be accomplished by removing the pyrite from the coals by advanced physical fine coal cleaning. An engineering development project was prepared to build upon the basic research effort conducted under a solicitation for research into Fine Coal Surface Control. The engineering development project is intended to use general plant design knowledge and conceptualize a plant to utilize advanced froth flotation technology to process coal and produce a product having maximum practical pyritic sulfur reduction consistent with maximum practical BTU recovery.

  10. Engineering development of advanced physical fine coal cleaning technologies - froth flotation. Quarterly technical progress report No. 24, July 1, 1994--September 30, 1994

    SciTech Connect

    1995-04-01

    A study conducted by Pittsburgh Energy Technology Center of sulfur emissions from about 1,300 United States coal-fired utility boilers indicated that half of the emissions were the result of burning coals having greater than 1.2 pounds of SO{sub 2} per million BTU. This was mainly attributed to the high pyritic sulfur content of the boiler fuel. A significant reduction in SO{sub 2} emissions could be accomplished by removing the pyrite from the coals by advanced physical fine coal cleaning. An engineering development project was prepared to build upon the basic research effort conducted under a solicitation for research into Fine Coal Surface Control. The engineering development project is intended to use general plant design knowledge and conceptualize a plant to utilize advanced froth flotation technology to process coal and produce a product having maximum practical pyritic sulfur reduction consistent with maximum practical BTU recovery.

  11. Engineering development of advanced physical fine coal cleaning for premium fuel applications. Quarterly technical progress report 16, July--September, 1996

    SciTech Connect

    Shields, G.L.; Moro, N.; Smit, F.J.; Jha, M.C.

    1996-10-30

    The primary goal of this project is the engineering development of two advanced physical fine coal cleaning processes, column flotation and selective agglomeration, for premium fuel applications. The project scope includes laboratory research and bench-scale testing on six coals to optimize these processes, followed by the design, construction, and operation of a 2-t/hr process development unit (PDU). The project began in October, 1992, and is scheduled for completion by September 1997. 28 refs., 13 figs., 19 tabs.

  12. Engineering development of advanced physical fine coal cleaning for premium fuel applications. Quarterly technical progress report 15, April--June 1996

    SciTech Connect

    Moro, N.; Shields, G.L.; Smit, F.J.; Jha, M.C.

    1996-07-25

    Goal is engineering development of two advanced physical fine coal cleaning processes, column flotation and selective agglomeration, for premium fuel applications. Scope includes laboratory research and bench-scale testing on 6 coals to optimize these processes, followed by design/construction/operation of a 2-t/hr PDU. During this quarter, parametric testing of the 30-in. Microcel{trademark} flotation column at the Lady Dunn plant was completed and clean coal samples submitted for briquetting. A study of a novel hydrophobic dewatering process continued at Virginia Tech. Benefits of slurry PSD (particle size distribution) modification and pH adjustment were evaluated for the Taggart and Hiawatha coals; they were found to be small. Agglomeration bench-scale test results were positive, meeting product ash specifications. PDU Flotation Module operations continued; work was performed with Taggart coal to determine scaleup similitude between the 12-in. and 6-ft Microcel{trademark} columns. Construction of the PDU selective agglomeration module continued.

  13. Engineering development of advanced physical fine coal cleaning technologies: Froth flotation. Quarterly technical progress report No. 26, January 1, 1995--March 31, 1995

    SciTech Connect

    1995-07-01

    A study conducted by Pittsburgh Energy Technology Center of sulfur emissions from about 1,300 United States coal-fired utility boilers indicated that half of the emissions were the result of burning coals having greater than 1.2 pounds of SO{sub 2} per million BTU. This was mainly attributed to the high pyritic sulfur content of the boiler fuel. A significant reduction in SO{sub 2} emissions could be accomplished by removing the pyrite from the coals by advanced physical fine coal cleaning. An engineering development project was prepared to build upon the basic research effort conducted under a solicitation for research into Fine Coal Surface Control. The engineering development project is intended to use general plant design knowledge and conceptualize a plant to utilize advanced froth flotation technology to process coal and produce a product having maximum practical pyritic sulfur reduction consistent with maximum practical BTU recovery. The overall project scope of the engineering development project is to conceptually develop a commercial flowsheet to maximize pyritic sulfur reduction at practical energy recovery values. This is being accomplished by utilizing the basic research data on the surface properties of coal, mineral matter and pyrite obtained from the Coal Surface Control for Advanced Fine Coal Flotation Project, to develop this conceptual flowsheet. This progress report provides a summary of the technical work undertaken during this period, highlighting the major results. A brief description of the work done prior to this quarter is provided in this report under the task headings.

  14. Clean coal today

    SciTech Connect

    1990-01-01

    This is the first issue of the Clean Coal Today publication. Each issue will provide project status reports, feature articles about certain projects and highlight key events concerning the US Clean Coal Technology Demonstration Program. Projects described in this publication include: Colorado-Ute Electric Association Circulating Fluidized Bed Combustor Project at Nucla, Colorado; Babcock and Wilcox coolside and limestone injection multistage burner process (dry sorbent injection); Coal Tech's Advanced Cyclone Combustor Project; and the TIDD pressurized fluidized bed combustor combined cycle facility in Brilliant, Ohio. The status of other projects is included.

  15. Physical and chemical coal cleaning

    NASA Astrophysics Data System (ADS)

    Wheelock, T. D.; Markuszewski, R.

    1981-02-01

    Coal is cleaned industrially by freeing the occluded mineral impurities and physically separating the coal and refuse particles on the basis of differences in density, settling characteristics, or surface properties. While physical methods are very effective and low in cost when applied to the separation of coarse particles, they are much less effective when applied to the separation of fine particles. Also they can not be used to remove impurities which are bound chemically to the coal. These deficiencies may be overcome in the future by chemical cleaning. Most of the chemical cleaning methods under development are designed primarily to remove sulfur from coal, but several methods also remove various trace elements and ash-forming minerals. Generally these methods will remove most of the sulfur associated with inorganic minerals, but only a few of the methods seem to remove organically bound sulfur. A number of the methods employ oxidizing agents as air, oxygen, chlorine, nitrogen dioxide, or a ferric salt to oxidize the sulfur compounds to soluble sulfates which are then extracted with water. The sulfur in coal may also be solubilized by treatment with caustic. Also sulfur can be removed by reaction with hydrogen at high temperature. Furthermore, it is possible to transform the sulfur bearing minerals in coal to materials which are easily removed by magnetic separation.

  16. Clean coal technology applications

    SciTech Connect

    Bharucha, N.

    1993-12-31

    {open_quotes}Coal is a stratified rock formed of the more or less altered remains of plants (together with associated mineral matter) which flourished in past ages{hor_ellipsis} The problem of the origin and maturing of coal is complicated by the fact that every coal contains, in addition to carbon, hydrogen and oxygen, variable proportions of nitrogen and sulfur which are combined in unknown ways in the organic molecules...{close_quotes}. The challenge with coal has always been the management of its mineral matter, sulfur and nitrogen contents during use. The carbon content of fuels, including coal, is a more recent concern. With clean coal technologies, there are opportunities for ensuring the sustained use of coal for a very long time. The clean coal technologies of today are already capable of reducing, if not eliminating, harmful emissions. The technologies of the future will allow coal to be burned with greatly reduced emissions, thus eliminating the necessity to treat them after they occur.

  17. POC-SCALE TESTING OF A DRY TRIBOELECTROSTATIC SEPARATOR FOR FINE COAL CLEANING

    SciTech Connect

    R.-H. Yoon; G.H. Luttrell; B. Luvsansambuu; A.D. Walters

    2000-10-01

    Work continued during the past quarter to improve the performance of the POC-scale unit. For the charging system, a more robust ''turbocharger'' has been fabricated and installed. All of the internal components of the charger have been constructed from the same material (i.e., Plexiglas) to prevent particles from contacting surfaces with different work functions. For the electrode system, a new set of vinyl-coated electrodes have been constructed and tested. The coated electrodes (i) allow higher field strengths to be tested without of risk of arcing and (ii) minimize the likelihood of charge reversal caused by particles colliding with the conducting surfaces of the uncoated electrodes. Tests are underway to evaluate these modifications. Several different coal samples were collected for testing during this reporting period. These samples included (i) a ''reject'' material that was collected from the pyrite trap of a pulverizer at a coal-fired power plant, (ii) an ''intermediate'' product that was selectively withdrawn from the grinding chamber of a pulverizer at a power plant, and (iii) a run-of-mine feed coal from an operating coal preparation plant. Tests were conducted with these samples to investigate the effects of several key parameters (e.g., particle size, charger type, sample history, electrode coatings, etc.) on the performance of the bench-scale separator.

  18. Engineering development of advanced physical fine coal cleaning technologies: Froth flotation

    SciTech Connect

    Not Available

    1993-02-12

    Work completed produced the criteria for additional engineering analysis, computation and detailed experimental benchscale testing for areas of uncertainty. The engineering analysis, computation, bench-scale testing and component development was formulated to produce necessary design information to define a commercially operating system. In order to produce the required information by means of bench-scale testing and component development, a uniform coal sample was procured. After agreement with DOE, a selected sample of coal from those previously listed was secured. The test plan was developed in two parts. The first part listed procedures for engineering and computational analyses of those deficiencies previously identified that could be solved without bench scale testing. Likewise, the second part prepared procedures for bench-scale testing and component development for those deficiencies previously identified in Task 3.

  19. Engineering development of advanced physical fine coal cleaning technologies: Froth flotation

    SciTech Connect

    Not Available

    1992-01-01

    In order to develop additional confidence in the conceptual design of the advanced froth flotation circuit, a 2-3 TPH Proof-of-Concept (POC) facility was necessary. During operation of this facility, the ICF KE team will demonstrate the ability of the conceptual flowsheets to meet the program goals of maximum pyritic sulfur reduction coupled with maximum energy recovery on three DOE specified coals. The POC circuit was designed to be integrated into the Ohio Coal Development's facility near Beverly, Ohio. OCDO's facility will provide the precleaning unit operations and ICF KE will add the advanced froth flotation circuitry. The work in this task will include the POC conceptual design, flowsheet development, equipment list, fabrication and construction drawings, procurement specifications and bid packages and a facilities.

  20. Sustainable development with clean coal

    SciTech Connect

    1997-08-01

    This paper discusses the opportunities available with clean coal technologies. Applications include new power plants, retrofitting and repowering of existing power plants, steelmaking, cement making, paper manufacturing, cogeneration facilities, and district heating plants. An appendix describes the clean coal technologies. These include coal preparation (physical cleaning, low-rank upgrading, bituminous coal preparation); combustion technologies (fluidized-bed combustion and NOx control); post-combustion cleaning (particulate control, sulfur dioxide control, nitrogen oxide control); and conversion with the integrated gasification combined cycle.

  1. POC-SCALE TESTING OF A DRY TRIBOELECTROSTATIC SEPARATOR FOR FINE COAL CLEANING

    SciTech Connect

    A.D. Walters; G.H. Luttrell; G.T. Adel; R.-H. Yoon

    1999-01-01

    It is the objective of the current project to further refine the TES process developed at FETC through bench-scale and proof-of-concept (POC) test programs. The bench-scale test program is aimed at studying the charging mechanisms associated with coal and mineral matter and improving the triboelectrification process, while the POC test program is aimed at obtaining scale-up information. The POC tests will be conducted at a throughput of 200-250 kg/hr. It is also the objective of the project to conduct a cost analysis based on the scale-up information obtained in the present work. Specific objectives of the work conducted during the current reporting period can be summarized as follows: to complete the engineering design of the TES tribocharging system and electrostatic separator, and to continue work related to the procurement and fabrication of the key components required to construct and install the proposed POC test circuit.

  2. Integrated coal cleaning, liquefaction, and gasification process

    DOEpatents

    Chervenak, Michael C.

    1980-01-01

    Coal is finely ground and cleaned so as to preferentially remove denser ash-containing particles along with some coal. The resulting cleaned coal portion having reduced ash content is then fed to a coal hydrogenation system for the production of desirable hydrocarbon gases and liquid products. The remaining ash-enriched coal portion is gasified to produce a synthesis gas, the ash is removed from the gasifier usually as slag, and the synthesis gas is shift converted with steam and purified to produce the high purity hydrogen needed in the coal hydrogenation system. This overall process increases the utilization of as-mined coal, reduces the problems associated with ash in the liquefaction-hydrogenation system, and permits a desirable simplification of a liquids-solids separation step otherwise required in the coal hydrogenation system.

  3. Engineering development of advanced physical fine coal cleaning technologies: Froth flotation. Quarterly technical progress report No. 25, October 1, 1994--December 31, 1994

    SciTech Connect

    1994-12-31

    A study conducted by Pittsburgh Energy Technology Center of sulfur emissions from about 1300 United States coal-fired utility boilers indicated that half of the emissions were the result of burning coals having greater than 1.2 pounds of SO{sub 2} per million BTU. This was mainly attributed to the high pyritic sulfur content of the boiler fuel. A significant reduction in SO{sub 2} emissions could be accomplished by removing the pyrite from the coals by advanced physical fine coal cleaning. An engineering development project was prepared to build upon the basic research effort conducted under a solicitation for research into Fine Coal Surface Control. The engineering development project is intended to use general plant design knowledge and conceptualize a plant to utilize advanced froth flotation technology to process coal and produce a product having maximum practical pyritic sulfur reduction consistent with maximum practical BTU recovery. This progress report provides a summary of the technical work undertaken during this period, highlighting the major results. A brief description of the work done prior to this quarter is provided in this report under the task headings.

  4. Engineering development of advanced physical fine coal cleaning technologies -- froth flotation. Quarterly technical progress report No. 20, July 1, 1993--September 30, 1993

    SciTech Connect

    Not Available

    1993-12-31

    A study conducted by Pittsburgh Energy Technology Center of sulfur emissions from about 1,300 United States coal-fired utility boilers indicated that half of the emissions were the result of burning coals having greater than 1.2 pounds of SO{sub 2}, per million BTU. This was mainly attributed to the high pyritic sulfur content of the boiler fuel. A significant reduction in SO{sub 2} emissions could be accomplished by removing the pyrite from the coals y advanced physical fine coal cleaning. An engineering development project was prepared to build upon the basic research effort conducted under a solicitation for research into Fine Coal Surface Control. The engineering development project is intended to use general plant design knowledge and conceptualize a plant to utilize advanced froth flotation technology to process coal and produce a product having maximum practical pyritic sulfur reduction consistent with maximum practical BTU recovery. This document is a quarterly report which provides a summary of the technical work undertaken during this period. A brief description of the work done prior to this report is also provided.

  5. Pelletization of fine coals. Final report

    SciTech Connect

    Sastry, K.V.S.

    1995-12-31

    Coal is one of the most abundant energy resources in the US with nearly 800 million tons of it being mined annually. Process and environmental demands for low-ash, low-sulfur coals and economic constraints for high productivity are leading the coal industry to use such modern mining methods as longwall mining and such newer coal processing techniques as froth flotation, oil agglomeration, chemical cleaning and synthetic fuel production. All these processes are faced with one common problem area--fine coals. Dealing effectively with these fine coals during handling, storage, transportation, and/or processing continues to be a challenge facing the industry. Agglomeration by the unit operation of pelletization consists of tumbling moist fines in drums or discs. Past experimental work and limited commercial practice have shown that pelletization can alleviate the problems associated with fine coals. However, it was recognized that there exists a serious need for delineating the fundamental principles of fine coal pelletization. Accordingly, a research program has been carried involving four specific topics: (i) experimental investigation of coal pelletization kinetics, (ii) understanding the surface principles of coal pelletization, (iii) modeling of coal pelletization processes, and (iv) simulation of fine coal pelletization circuits. This report summarizes the major findings and provides relevant details of the research effort.

  6. COAL CLEANING BY GAS AGGLOMERATION

    SciTech Connect

    T.D. Wheelock

    1999-03-01

    The technical feasibility of a gas agglomeration method for cleaning coal was demonstrated by means of bench-scale tests conducted with a mixing system which enabled the treatment of ultra-fine coal particles with a colloidal suspension of microscopic gas bubbles in water. A suitable suspension of microbubbles was prepared by first saturating water with air or carbon dioxide under pressure then reducing the pressure to release the dissolved gas. The formation of microbubbles was facilitated by agitation and a small amount of i-octane. When the suspension of microbubbles and coal particles was mixed, agglomeration was rapid and small spherical agglomerates were produced. Since the agglomerates floated, they were separated from the nonfloating tailings in a settling chamber. By employing this process in numerous agglomeration tests of moderately hydrophobic coals with 26 wt.% ash, it was shown that the ash content would be reduced to 6--7 wt.% while achieving a coal recovery of 75 to 85% on a dry, ash-free basis. This was accomplished by employing a solids concentration of 3 to 5 w/w%, an air saturation pressure of 136 to 205 kPa (5 to 15 psig), and an i-octane concentration of 1.0 v/w% based on the weight of coal.

  7. Engineering development of advanced physical fine coal cleaning for premium fuel applications. Quarterly technical progress report No. 8, July 1994--September 1994

    SciTech Connect

    Moro, N.; Shields, G.L.; Smit, F.J.; Jha, M.C.

    1994-10-31

    The primary goal of this project is the engineering development of two advanced physical fine coal cleaning processes, column flotation and selective agglomeration, for premium fuel applications. The project scope includes laboratory research and bench-scale testing on six coals to optimize these processes, followed by design, and construction of a 2 t/hr process development unit (PDU). The PDU will then be operated to generate 200 ton lots of each of three project coals, by each process. The project began in October, 1992 and is scheduled for completion by March, 1997. During Quarter 8 (July - September, 1994), work on the formulation of coal water slurries from flotation concentrates was completed. Parametric and optimization tests were performed on the Indiana VII coal using a 12-inch MicrocelT{sup M} flotation column. Laboratory research on selective agglomeration was completed with limited testing of the Dietz coal and alternate agglomerants. Initial planning has started for the bench-scale agglomeration unit which will utilize heptane as the bridging liquid in a conventional two-stage system, and steam stripping for heptane recovery and recycle. A project review meeting was held at Bechtel to discuss the detailed design of the PDU, which is being designed to process Indiana VII, Sunnyside, and Taggart coals. Process flow, piping and instrument, and equipment layout diagrams are being revised to reflect the process improvements resulting from bench-scale testing. Material Requisition activity has commenced, and will continue next quarter along with the selection of a construction subcontractor.

  8. Engineering development of advanced physical fine coal cleaning for premium fuel applications. Task 6 -- Selective agglomeration laboratory research and engineering development for premium fuels

    SciTech Connect

    Moro, N.; Jha, M.C.

    1997-06-27

    The primary goal of this project is the engineering development of two advanced physical fine coal cleaning processes, column flotation and selective agglomeration, for premium fuel applications. The project scope included laboratory research and benchscale testing on six coals to optimize these processes, followed by the design, construction, and operation of a 2 t/hr process development unit (PDU). The project began in October, 1992, and is scheduled for completion by September 1997. This report represents the findings of Subtask 6.5 Selective Agglomeration Bench-Scale Testing and Process Scale-up. During this work, six project coals, namely Winifrede, Elkhorn No. 3, Sunnyside, Taggart, Indiana VII, and Hiawatha were processed in a 25 lb/hr continuous selective agglomeration bench-scale test unit.

  9. Engineering development of advanced physical fine coal cleaning technologies: Froth flotation. Quarterly technical progress report No. 15, April 1, 1992--June 30, 1992

    SciTech Connect

    Not Available

    1993-02-12

    The Department of Energy (DOE) awarded a contract entitled ``Engineering Development of Advanced Physical Fine Coal Cleaning Technology - Froth Flotation``, to ICF Kaiser Engineers with the following team members, Ohio Coal Development Office, Babcock and Wilcox, Consolidation Coal Company, Eimco Process Equipment Company, Illinois State Geological Survey, Virginia Polytechnic Institute and State University, Process Technology, Inc. This document a quarterly report prepared in accordance with the project reporting requirements covering the period from July 1, 1992 to September 30, 1992. This report provides a summary of the technical work undertaken during this period, highlighting the major results. A brief description of the work done prior to this quarter is provided in this report under the task headings.

  10. Engineering development of advanced physical fine coal cleaning for premium fuel applications. Quarterly technical progress report 14, January--March 1996

    SciTech Connect

    Moro, N.; Shields, G.L.; Smit, F.J.; Jha, M.C.

    1996-04-30

    The primary goal of this project is the engineering development of two advanced physical fine coal cleaning processes, column flotation and selective agglomeration, for premium fuel applications. The project scope includes laboratory research and bench-scale testing on six coals to optimize these processes, followed by the design, construction, and operation of a 2-t/hr process development unit (PDU). The project began in October, 1992, and is scheduled for completion by June 1997. During Quarter 14 (January--March 1996), parametric testing of the 30-inch Microcel{trademark} flotation column at the Lady Dunn Plant continued under Subtask 3.2. Subtask 3. 3 testing, investigating a novel Hydrophobic Dewatering process (HD), continued this quarter with parametric testing of the batch dewatering unit. Coal product moistures of 3 to 12 percent were achieved, with higher percent solids slurry feeds resulting in lower product moistures. For a given percent solids feed, the product moisture decreased with increasing butane to dry coal ratios. Stirring time, stirring rate, and settling time were all found to have little effect on the final moisture content. Continuing Subtask 6.4 work, investigating coal-water-fuel slurry formulation for coals cleaned by selective agglomeration, indicated that pH adjustment to 10 resulted in marginally better (lower viscosity) slurries for one of the two coals tested. Subtask 6.5 agglomeration bench-scale testing results indicate that the new Taggart coal requires a grind with a d{sub 80} of approximately 33 microns to achieve the 1 lb ash/MBtu product quality specification. Also under Subtask 6.5, reductions in the various trace element concentrations accomplished during selective agglomeration were determined. Work was essentially completed on the detailed design of the PDU selective agglomeration module under Task 7 with the issuing of a draft report.

  11. Engineering development of advanced physical fine coal cleaning for premium fuel applications. Quarterly technical progress report 13, October--December, 1995

    SciTech Connect

    Moro, N.; Shields, G.L.; Smit, F.J.; Jha, M.C.

    1996-01-31

    The primary goal of this project is the engineering development of two advanced physical fine coal cleaning processes, column flotation and selective agglomeration, for premium fuel applications. The project scope includes laboratory research and bench-scale testing on six coals to optimize these processes, followed by the design, construction, and operation of a 2-t/hr process development unit. During Quarter 13 (October--December 1995), testing of the GranuFlow dewatering process indicated a 3--4% reduction in cake moisture for screen-bowl and solid-bowl centrifuge products. The Orimulsion additions were also found to reduce the potential dustiness of the fine coal, as well as improve solids recovery in the screen-bowl centrifuge. Based on these results, Lady Dunn management now plans to use a screen bowl centrifuge to dewater their Microcel{trademark} column froth product. Subtask 3.3 testing, investigating a novel Hydrophobic Dewatering process (HD), continued this quarter. Continuing Subtask 6.4 work, investigating coal-water-slurry formulation, indicated that selective agglomeration products can be formulated into slurries with lower viscosities than advanced flotation products. Subtask 6.5 agglomeration bench-scale testing results indicate that a very fine grind is required to meet the 2 lb ash/MBtu product specification for the Winifrede coal, while the Hiawatha coal requires a grind in the 100- to 150-mesh topsize range. Detailed design work remaining involves the preparation and issuing of the final task report. Utilizing this detailed design, a construction bid package was prepared and submitted to three Colorado based contractors for quotes as part of Task 9.

  12. Clean power generation from coal

    SciTech Connect

    Butler, J.W.; Basu, P.

    2007-09-15

    The chapter gives an overview of power generation from coal, describing its environmental impacts, methods of cleaning coal before combustion, combustion methods, and post-combustion cleanup. It includes a section on carbon dioxide capture, storage and utilization. Physical, chemical and biological cleaning methods are covered. Coal conversion techniques covered are: pulverized coal combustion, fluidized-bed combustion, supercritical boilers, cyclone combustion, magnetohydrodynamics and gasification. 66 refs., 29 figs., 8 tabs.

  13. POC-scale testing of a dry triboelectrostatic separator for fine coal cleaning. First quarterly technical progress report, September 27, 1995--December 31, 1995

    SciTech Connect

    Yoon, R.H.; Luttrell, G.H.; Adel, G.T.

    1995-12-31

    The Pittsburgh Energy Technology Center (PETC) developed a triboelectrostatic separation (TES) process which is capable of removing mineral matter from coal without using water. A distinct advantage of this dry coal cleaning process is that it does not entail costly steps of dewatering which is a common problem associated with conventional fine coal cleaning processes. It is the objective of this project to conduct a series of proof-of-concept (POC) scale tests at a throughput of 200--250 kg/hr and obtain scale- up information. Prior to the POC testing, bench-scale test work will be conducted with the objective of increasing the separation efficiency and throughput, for which changes in the basic designs for the charger and the separator may be necessary. The bench- and POC- scale test work will be carried out to evaluate various operating parameters and establish a reliable scale-up procedure. The scale-up data will be used to analyze the economic merits of the TES process. During the past quarter, a number of project tasks have been initiated. All documents required for project startup (i.e., work plans, management plans, etc.) have been submitted to DOE for approval. A bench-scale TES unit and an apparatus for studying tribocharging mechanisms have been designed and are currently being fabricated. One of the three coal samples to be used for bench-scale testing has been acquired.

  14. Clean coal initiatives in Indiana

    USGS Publications Warehouse

    Bowen, B.H.; Irwin, M.W.; Sparrow, F.T.; Mastalerz, Maria; Yu, Z.; Kramer, R.A.

    2007-01-01

    Purpose - Indiana is listed among the top ten coal states in the USA and annually mines about 35 million short tons (million tons) of coal from the vast reserves of the US Midwest Illinois Coal Basin. The implementation and commercialization of clean coal technologies is important to the economy of the state and has a significant role in the state's energy plan for increasing the use of the state's natural resources. Coal is a substantial Indiana energy resource and also has stable and relatively low costs, compared with the increasing costs of other major fuels. This indigenous energy source enables the promotion of energy independence. The purpose of this paper is to outline the significance of clean coal projects for achieving this objective. Design/methodology/approach - The paper outlines the clean coal initiatives being taken in Indiana and the research carried out at the Indiana Center for Coal Technology Research. Findings - Clean coal power generation and coal for transportation fuels (coal-to-liquids - CTL) are two major topics being investigated in Indiana. Coking coal, data compilation of the bituminous coal qualities within the Indiana coal beds, reducing dependence on coal imports, and provision of an emissions free environment are important topics to state legislators. Originality/value - Lessons learnt from these projects will be of value to other states and countries.

  15. Commercialization of clean coal technologies

    SciTech Connect

    Bharucha, N.

    1994-12-31

    The steps to commercialization are reviewed in respect of their relative costs, the roles of the government and business sectors, and the need for scientific, technological, and economic viability. The status of commercialization of selected clean coal technologies is discussed. Case studies related to a clean coal technology are reviewed and conclusions are drawn on the factors that determine commercialization.

  16. Engineering development of advanced physical fine coal cleaning for premium fuel applications. Quarterly technical progress report 11, April--June, 1995

    SciTech Connect

    Moro, N.; Shields, G.L.; Smit, F.J.; Jha, M.C.

    1995-07-31

    The primary goal of this project is the engineering development of two advanced physical fine coal cleaning processes, column flotation and selective agglomeration, for premium fuel applications. The project scope includes laboratory research and bench-scale testing on six coals to optimize these processes, followed by design, and construction of a 2-t/hr process development unit (PDU). The PDU will then be operated to generate 200 tons of each of three project coals, by each process. During Quarter 11 (April--June, 1995), work continued on the Subtask 3.2 in-plant testing of the Microcel{trademark} flotation column at the Lady Dunn Preparation Plant with the installation and calibration of a refurbished 30-inch diameter column. The evaluation of toxic trace element data for column flotation samples continued, with preliminary analysis indicating that reasonably good mass balances were achieved for most elements, and that significant reductions in the concentration of many elements were observed from raw coal, to flotation feed, to flotation product samples. Significant progress was made on Subtask 6.5 selective agglomeration bench-scale testing. Data from this work indicates that project ash specifications can be met for all coals evaluated, and that the bulk of the bridging liquid (heptane) can be removed from the product for recycle to the process. The detailed design of the 2 t/hr selective agglomeration module progressed this quarter with the completion of several revisions of both the process flow, and the process piping and instrument diagrams. Procurement of coal for PDU operation began with the purchase of 800 tons of Taggart coal. Construction of the 2 t/hr PDU continued through this reporting quarter and is currently approximately 60% complete.

  17. POC-scale testing of a dry triboelectrostatic separator for fine coal cleaning. Third quarterly technical progress report, April 1996--June 30, 1996

    SciTech Connect

    Yoon, R.-H.; Mesenyashin, A.; Yan, E.S.; Luttrell, G.H.; Adel, G.T.

    1996-10-01

    The Pittsburgh Energy Technology Center (PETC) developed a triboelectrostatic separation (TES) process which is capable of removing mineral matter from coal without using water. A distinct advantage of this dry coal cleaning process is that it does not entail costly steps of dewatering which is a common problem associated with conventional fine coal cleaning processes. It is the objective of this project to conduct a series of proof-of-concept (POC) scale tests at a throughput of 200--250 kg/hr and obtain scale- up information. Prior to the POC testing, bench-scale test work will be conducted with the objective of increasing the separation efficiency and throughput, for which changes in the basic designs for the charger and the separator may be necessary. The bench- and POC- scale test work will be carried out to evaluate various operating parameters and establish a reliable scale-up procedure. The scale-up data will be used to analyze the economic merits of the TES process. At present, the project is at the stage of engineering design (Task 3). Work accomplished during this reporting period include the construction of a Faraday Cage for measurement of particle charges (Subtask 3.1), construction of a bench-scale triboelectrostatic separator (Subtask 3.2) and development of a theoretical model for predicting motion of charged particles in a non-uniform electrostatic field (Subtask 3.2). This model will be useful for designing the POC module.

  18. Coal cleaning: progress and potential

    SciTech Connect

    Livengood, C.D.; Doctor, R.D.

    1985-01-01

    Results from a detailed analysis of sulfur dioxide (SO/sub 2/) reductions achievable through ''deep'' physical coal cleaning (PCC) at 20 coal-fired power plants in the Ohio-Indiana-Illinois region are presented here. These plants all have capacities larger than 500 MWe, are currently without any flue-gas-desulfurization (FGD) systems, and burn coal of greater than 1% sulfur content (in 1980). Their aggregate emissions of 2.4 million tons of SO/sub 2/ per year represents 55% of the SO/sub 2/ inventory for these states. The principal coal supplies for each power plant were identified and characterized as to coal seam and county of origin, so that published coal-washability data could be matched to each supplier. The SO/sub 2/ reductions that would result from deep cleaning (Level 4) and moderate cleaning (Level 3) of each coal were calculated using a PCC computer model. For deep cleaning, percentage reductions in sulfur content ranged from zero to 52%, with a mean value of 29% and costs ranged from a low of 364/ton SO/sub 2/ removed to over $2000/ton SO/sub 2/ removed. Because coal suppliers to these power plants employ some voluntary coal cleaning, the anticipated emissions reduction from current levels if deep cleaning were used should be near 20%. These emissions reductions were projected using conventional coal cleaning circuit designs. The basic elements of typical commercial PCC designs are briefly described and current research and development activities in physical, chemical, and biological desulfurization of coal are reviewed. Possible governmental actions to either encourage or mandate coal cleaning are identified and evaluated. 13 refs., 5 figs., 3 tabs.

  19. Coal cleaning: Progress and potential

    SciTech Connect

    Livengood, C.D.; Doctor, R.D.

    1985-01-01

    Results from a detailed analysis of sulfur dioxide (SO/sub 2/) reductions achievable through ''deep'' physical coal cleaning (PCC) at 20 coal-fired power plants in the Ohio-Indiana-Illinois region are presented in this paper. These plants all have capacities larger than 500 MWe are currently without any flue-gas-desulfurization (FGD) systems, and burn coal of greater than 1% sulfur content (in 1980). Their aggregate emissions of 2.4 million tons of SO/sub 2/ per year represents 55% of the SO/sub 2/ inventory for these states. The principal coal supplies for each power plant were identified and characterized as to coal seam and county of origin, so that published coal-washability data could be matched to each supplier. The SO/sub 2/ reductions that would result from deep cleaning and moderate cleaning of each coal were calculated using a PCC computer model.

  20. Ultra-fine grinding of coal

    SciTech Connect

    Wang Shoulu; Wang Xinguo; Gao Ying

    1997-12-31

    Clean coal is known by its low ash content. Most coals contain a large amount of ash, some of which are finely distributed in the coal matrix. With the conventional cleaning process, such ash can not be removed efficiently. From existing coal preparation plants, much middling and high-ash slime come out as by-products and are used only as inferior fuel. Beijing Graduate School, China University of Mining and Technology, has developed a process for deep-cleaning of coal. This process includes ultra-fine grinding of coal to liberate the locked ash minerals followed by efficient separation with selective coagulation-flotation. With this process, concentrate can be extracted from inferior coal or ultra-clean coal can be obtained from conventional concentrate. Tumbling and vibrating ball mills are conventional for general grinding. However, for ultra-fine grinding they are inefficient and consume much more power. This paper gives some aspects of an ultra-fine grinding mill developed by Beijing Graduate School. The Ultra-Fine Grinding Mill is a JMI series wet grinding mill, and consists of a static horizontal closed tube with a rotor inside. The rotor assembly includes: a horizontal shaft, two vaned disks being fixed apart at the shaft, and longitudinal bar deflectors fixed across the disks. Sufficient clearance is allowed between the disk and end plates of the tube and between the disk rim and tube wall. This configuration enables free passage of grinding medium and pulp within the mill. While the mill is in operation, four principal movements of grinding medium and pulp are created: inward radially by deflectors, oppositely axial by vanes, tangential by rotation, and vibrating due to vortices behind the deflectors.

  1. Coal-sand attrition system and its` importance in fine coal cleaning. Seventh quarterly report, March 1, 1993--May 31, 1993

    SciTech Connect

    Mehta, R.K.; Schultz, C.W.

    1993-06-29

    For the four coals employed in this work, it was not possible to effectively grind the minus 50 mesh feed even at the lowest solids concentration range tried. The reason for this is the low feed rate which makes it impossible to obtain a uniform flow as the coarse particles in the feed tend to settle down and form sediment in either the tubing system or the grinding chamber. Besides, only moderate levels of solids concentration could be employed as high solids concentration are also fraught with sedimentation problem. Attempts to increase the flow rate resulted in the grinding media being taken out of the mill together with the slurry. As a result of these limitations posed by the instrument, further tests were restricted to using minus 100 mesh feed size and moderate levels of feed rate and Pulp density. Some of the results obtained are given in Tables I - 4 for the different coals used. It can be seen from the tables that the softest coal (Pocahontas No. 3 in this case) requires about 2 or 3 passes in order to obtain very fine product while the harder coals would require 4 or more passes. The number of passes required for the harder coals can be reduced either by increasing the residence time of the slurry in the mill by decreasing the feed rate or preferably by increasing the stirring speed. Both of these actions will inevitably lead to a slight increase in the media wear. The media wear observed in grinding Pocahontas No. 3 in three cycles was 1.3% while the corresponding values for grinding both Illinois No. 6 and Black Creek coals in four cycles were 0.5% and 1.5% respectively.

  2. Coal cleaning program for Kazakstan

    SciTech Connect

    Popovic, N.; Daley, D.P.; Jacobsen, P.S.

    1996-12-31

    In 1992 the United States Agency for International Development (USAID) started sponsoring general projects in the Energy and Environmental Sector to improve health and well-being, to improve the efficiency of the existing fuel and energy base, and to assist in the establishment of a strong private sector. Coal Cleaning Program, covered in this report, is one of the recently completed projects by Burns and Roe, which is a prime USAID contractor in the field of energy and environment for the NIS. The basis for coal cleaning program is that large coal resources exist in northeast Kazakstan and coal represents the major fuel for heat and electricity generation at present and in the foreseeable future. The coal mined at Karaganda and Ekibastuz, the two main coal mining areas of Kazakstan, currently contains up to 55% ash, whereas most boilers in Kazakstan are designed to fire a coal with an ash content no greater than 36%. The objective of the task was to determine optimum, state-of-the-art coal cleaning and mining processes which are applicable to coals in Kazakstan considering ultimate coal quality of 36% ash, environmental quality, safety and favorable economics.

  3. Coal-sand attrition system and its` importance in fine coal cleaning. Fifth quarterly report, August 31, 1992--November 30, 1992

    SciTech Connect

    Mehta, R.K.; Schultz, C.W.

    1993-01-07

    The optimal conditions found for both the median size and specific energy for a particular system differ from one another. The fact that the surfaces from which these conditions are estimated are saddle or minimax further complicate the issue as these are characterized by a range of optimum conditions. However, there is no doubt that the conditions which are suitable for optimizing the product particle size may not necessarily be good for the specific energy. Depending on the objective, either the product size or the specific energy may be optimized. Besides, it seems that when the product particle size is optimized, the specific energy is simultaneously constrained. In this manner, a better estimate of the required energy consumption can be obtained for scale-up purposes. When the results in Table 3 are compared with those of the other three coals given in quarterly report numbers 3 and 4, a trend/pattern is observed. For the four coals involved in this work, the degree of fineness of the product particle size depicted by either the median size or d{sub 90} after wet stirred milling, correlates with the hardness or HGI. In other words, the higher the Hardgrove Index, the finer the product particle size. The specific energy in contrast, does not tend to correlate with the hardness or HGI of the coal. Rather, the softer coal, depending on the properties of the associated impurities appears to consume more power. While this may initially appear to be a great surprise, the reasons for it are rather easy to grasp. In order to do this, one needs to look into such things as the properties/characteristics of the respective coal/impurities, the grinding environment, the mechanism of particle breakage in the mill, and how the grinding force is transmitted to the media.

  4. POC-scale testing of a dry triboelectrostatic separator for fine coal cleaning. Second quarterly technical progress report, January 1, 1996--March 31, 1996

    SciTech Connect

    Yoon, R.-H.; Luttrell, G.H.; Adel, G.T.

    1996-08-01

    The Pittsburgh Energy Technology Center (PETC) developed a triboelectrostatic separation (TES) process which is capable of removing mineral matter from coal without using water. A distinct advantage of this dry coal cleaning process is that it does not entail costly steps of dewatering which is a common problem associated with conventional fine coal cleaning processes. It is the objective of this project to conduct a series of proof-of-concept (POC) scale tests at a throughput of 200--250 kg/hr and obtain scale- up information. Prior to the POC testing, bench-scale test work will be conducted with the objective of increasing the separation efficiency and throughput, for which changes in the basic designs for the charger and the separator may be necessary. The bench- and POC- scale test work will be carried out to evaluate various operating parameters and establish a reliable scale-up procedure. The scale-up data will be used to analyze the economic merits of the TES process. All required documents associated with project planning were completed and submitted to DOE for approval during the second quarter of this project. Approval of the project work plan is still pending at this time subject to additional review by DOE of requested modifications to the statement of work. Accomplishments during this reporting period include the set-up of an apparatus for assessing tribocharger performance, continued construction of the bench-scale (1 kg/hr) triboelectrostatic separator and initial development of a fundamental model for predicting the motion of charged particles in a non-uniform electrostatic field.

  5. Hydrocyclones to remove sludge from coal fines

    SciTech Connect

    Shifrin, S.I.; Galka, B.A.; Keitel'gisser, I.N.; Zhuravel, V.A.; Nosov, R.E.; Nelepov, V.F.

    1980-01-01

    The adoption of the process of sludge removal from coal fines in hydrocyclones permits a reduction in the load on the jigging machines with a resulting improvement in the gravitational coal separation conditions in them. The product of sludge removal hydrocyclones consists of a slurry of good granulometric composition for flotation cleaning. The use of hydrocyclones for removing sludge from coal is practical due to their high erosion resistance (after a year of constant operation there were no signs of erosion), operating reliability, high capacity and the possibility of regulating the process.

  6. Recovery of coal fines from preparation plant effluents

    SciTech Connect

    Choudhry, V.

    1991-01-01

    The objectives of this project were to test and demonstrate the feasibility of recovering coal fines that are currently disposed of with coal preparation plant effluent streams and producing a fine clean coal product that can be blended with the plant coarse clean coal. This recovery was effected by means of Michigan Technological University's static tube flotation process, which was successfully demonstrated on a number of raw coals to reject 85% of the pyritic sulfur and recover 90% of the combustible matter. Under this project, the process parameters for the technology were modified for this application in order to recover a low-ash, low-sulfur clean coal that is, at a minimum, compatible with the quality of the clean coal currently produced by the preparation plant.

  7. Clean Coal Diesel Demonstration Project

    SciTech Connect

    Robert Wilson

    2006-10-31

    A Clean Coal Diesel project was undertaken to demonstrate a new Clean Coal Technology that offers technical, economic and environmental advantages over conventional power generating methods. This innovative technology (developed to the prototype stage in an earlier DOE project completed in 1992) enables utilization of pre-processed clean coal fuel in large-bore, medium-speed, diesel engines. The diesel engines are conventional modern engines in many respects, except they are specially fitted with hardened parts to be compatible with the traces of abrasive ash in the coal-slurry fuel. Industrial and Municipal power generating applications in the 10 to 100 megawatt size range are the target applications. There are hundreds of such reciprocating engine power-plants operating throughout the world today on natural gas and/or heavy fuel oil.

  8. Engineering development of advanced physical fine coal cleaning for premium fuel applications. Quarterly technical progress report 12, July--September 1995

    SciTech Connect

    Moro, N.; Shields, G.L.; Smit, F.J.; Jha, M.C.

    1995-10-31

    The primary goal of this project is the engineering development of two advanced physical fine coal cleaning processes, column flotation and selective agglomeration, for premium fuel applications. The project scope includes laboratory research and bench-scale testing on six coals to optimize these processes, followed by design, and construction and operation of a 2-t/hr process development unit. The project began in October, 1992, and is scheduled for completion by June, 1997. During Quarter 12 (July--September 1995), work continued on the Subtask 3.2 in-plant testing of the Microcel{trademark} flotation column at Lady Dunn. Under Subtask 4.4, additional toxic trace element analysis of column flotation samples finalized the data set. Data analysis indicates that reasonably good mass balances were achieved for most elements. The final Subtask 6.3 Selective Agglomeration Process Optimization topical report was issued this quarter. Preliminary Subtask 6.4 work investigating coal-water-fuel slurry formulation indicated that selective agglomeration products formulate slurries with lower viscosities than advanced flotation products. Work continued on Subtask 6.5 agglomeration bench-scale testing. Results indicate that a 2 lb ash/MBtu product could be produced at a 100-mesh topsize with the Elkhorn No. 3 coal. The detailed design of the 2 t/hr selective agglomeration module neared completion this quarter with the completion of additional revisions of both the process flow, and the process piping and instrument diagrams. Construction of the 2 t/hr PDU and advanced flotation module was completed this quarter and startup and shakedown testing began.

  9. Engineering development of advanced physical fine coal cleaning for premium fuel applications. Quarterly technical progress report 9, October 1, 1994--December 31, 1994

    SciTech Connect

    Moro, N.; Shields, G.L.; Smit, F.J.; Jha, M.C.

    1995-01-25

    The primary goal of this project is the engineering development of two advanced physical fine coal cleaning processes, column flotation and selective agglomeration, for premium fuel applications. The project scope includes laboratory research and bench-scale testing on six coals to optimize these processes, followed by design, and construction of a 2-t/hr process development unit (PDU). The PDU will then be operated to generate 200 ton lots of each of three project coals, by each process. The project began in October, 1992 and is scheduled for completion by March, 1997. During Quarter 9 (October--December, 1995), parametric and optimization testing was completed for the Taggart, Sunnyside, and Indiana VII coal using a 12-inch Microcel{trademark} flotation column. The detailed design of the 2-t/hr PDU grinding, flotation, and dewatering circuits neared completion with the specification of the major pieces of capital equipment to be purchased for these areas. Selective agglomeration test work investigated the properties of various industrial grades of heptane for use during bench- and PDU-scale testing. It was decided to use a hydrotreated grade of commercial heptane due to its low cost and low concentration of aromatic compounds. The final Subtask 6.4 CWF Formulation Studies Test Plan was issued. A draft version of the Subtask 6.5 Preliminary Design and Test Plan Report was also issued, discussing the progress made in the design of the bench-scale selective agglomeration unit. PDU construction work moved forward through the issuing of 26 request for quotations and 21 award packages for capital equipment.

  10. Engineering development of advanced physical fine coal cleaning for premium fuel applications. Quarterly progress report No. 10, January--March 1995

    SciTech Connect

    Moro, N.; Shields, G.L.; Smit, F.J.; Jha, M.C.

    1995-04-27

    The primary goal of this project is the engineering development of two advanced physical fine coal cleaning processes, column flotation and selective agglomeration, for premium fuel applications. The project scope includes laboratory research and benchscale testing on six coals to optimize these processes, followed by design, and construction of a 2-t/hr process development unit (PDU). The PDU will then be operated to generate 200 ton lots of each of three project coals, by each process. The project began in October, 1992 and is scheduled for completion by June, 1997. During Quarter 10 (January--March, 1995), preliminary work continued for the Subtask 3.2 in-plant testing of the Microcel{trademark} flotation column at the Lady Dunn Preparation Plant. Towards this end, laboratory flotation testing and refurbishing of the column have been started. The final version of the Subtask 4.2 Advanced Flotation Process Optimization Research topical report was issued, as was a draft version of the Subtask 4.3 report discussing the formulation of coal-water slurry fuels (CWF) from advanced flotation products. A number of product samples from Subtask 4.4 testing were sent to both Combustion Engineering and Penn State for combustion testing. The evaluation of toxic trace element analyses of column flotation products also continued. The detailed design of the 2 t/hr PDU was essentially completed with the approval of various process flow, plant layout, electrical, and vendor equipment drawings. The final version of the Subtask 6.5 -- Selective Agglomeration Bench-Scale Design and Test Plan Report was issued during this reporting quarter. Design and construction of this 25 lb/hr selective agglomeration test unit was completed and preliminary testing started. Construction of the 2 t/hr PDU began following the selection of TIC. The Industrial Company as the construction subcontractor.

  11. Engineering design and analysis of advanced physical fine coal cleaning technologies. Quarterly technical progress report No. 12, July--September 1992

    SciTech Connect

    Gallier, P.W.

    1992-10-20

    The major goal is to provide the simulation tools for modeling both conventional and advanced coal cleaning technologies. This DOE project is part of a major research initiative by the Pittsburgh Energy Technology Center (PETC) aimed at advancing three advanced coal cleaning technologies- advanced cylconing, selective agglomeration, and advanced froth flotation through the proof-of-concept. The commercially available ASPEN PLUS process simulation package will be extended to handle coal cleaning applications. Algorithms for predicting the process performance, equipment size, and flowsheet economics of commercial coal cleaning devices and related ancillary equipment will be incorporated into the coal cleaning simulator. This report is submitted to document the progress of Aspen Technology Inc. (AspenTech), its contractor, ICF Kaiser Engineers, Inc., (ICF KE) and CQ Inc., for the period of July through September 1992. ICF KE is providing coal preparation consulting and processing engineering services in this work and they are responsible for recommending the design of models to represent conventional coal cleaning equipment and costing of these models. CQ Inc. is a subcontractor to ICF KE on Tasks I - 5 and is a contractor to AspenTech on Task 6.

  12. New cleaning technologies advance coal

    SciTech Connect

    Onursal, B.

    1984-05-01

    Alternative options are discussed for reducing sulfur dioxide emissions from coal burning utility and industrial sources. Test results indicate that it may be most advantageous to use the AED Process after coal preparation or on coals that do not need much ash removal. However, the developer claims that research efforts after 1981 have led to process improvements for producing clean coals containing 1.5% to 3% ash. This paper describes the test facility where a full-scale test of the AED Process is underway.

  13. Engineering design and analysis of advanced physical fine coal cleaning technologies. Quarterly technical progress report No. 8, July--September 1991

    SciTech Connect

    Gallier, P.W.

    1991-10-20

    The major goal is to provide the simulation tools for modeling both conventional and advanced coal cleaning technologies. This DOE project is part of a major research initiative by the Pittsburgh Energy Technology Center (PETC) aimed at advancing three advanced coal cleaning technologies- heavy-liquid cylconing, selective agglomeration, and advanced froth flotation through the proof-of- concept (POC) level. The commercially available ASPEN PLUS process simulation package will be extended to handle coal applications. Algorithms for predicting the process performance, equipment size, and flowsheet economics of commercial coal cleaning devices and related ancillary equipment will be incorporated into the coal cleaning simulator. This report is submitted to document the progress of Aspen Technology, Inc. (ApsenTech), its contractor, ICF Kaiser Engineers, Inc., (ICF KE) and CQ Inc., a subcontractor to ICF KE, for the seventh quarterly reporting period, April through June 1991. ICF KE is providing coal preparation consulting and processing engineering services in this work and they are responsible for recommending the design of models to represent conventional coal cleaning equipment and costing of these models.

  14. Engineering development of advanced physical fine coal cleaning for premium fuel applications. Quarterly technical progress report No. 2, January--March 1993

    SciTech Connect

    Smit, F.J.; Jha, M.C.

    1993-04-26

    The main purpose of this project is engineering development of advanced column flotation and selective agglomeration technologies for cleaning coal. Development of these technologies is an important step in the Department of Energy program to show that ultra-clean fuel can be produced from selected United States coals and that this fuel will be a cost-effective replacement for a portion of the premium fuels (oil and natural gas) burned by electric utility and industrial boilers in this country. Capturing a relatively small fraction of the total utility and industrial oil-fired boiler fuel market would have a significant impact on domestic coal production and reduce national dependence on petroleum fuels. Significant potential export markets also exist in Europe and the Pacific Rim for cost-effective premium fuels prepared from ultra-clean coal. The replacement of premium fossil fuels with coal can only be realized if retrofit costs, and boiler derating are kept to a minimum. Also, retrofit boiler emissions must be compatible with national goals for clean air. These concerns establish the specifications for the ash and sulfur levels and combustion properties of ultra-clean coal discussed below. The cost-shared contract effort is for 48 months beginning September 30, 1992, and ending September 30, 1996. This report discusses the technical progress made during the second 3 months of the project, January 1 to March 31, 1993.

  15. Appalachian clean coal technology consortium

    SciTech Connect

    Kutz, K.; Yoon, Roe-Hoan

    1995-11-01

    The Appalachian Clean Coal Technology Consortium (ACCTC) has been established to help U.S. coal producers, particularly those in the Appalachian region, increase the production of lower-sulfur coal. The cooperative research conducted as part of the consortium activities will help utilities meet the emissions standards established by the 1990 Clean Air Act Amendments, enhance the competitiveness of U.S. coals in the world market, create jobs in economically-depressed coal producing regions, and reduce U.S. dependence on foreign energy supplies. The research activities will be conducted in cooperation with coal companies, equipment manufacturers, and A&E firms working in the Appalachian coal fields. This approach is consistent with President Clinton`s initiative in establishing Regional Technology Alliances to meet regional needs through technology development in cooperation with industry. The consortium activities are complementary to the High-Efficiency Preparation program of the Pittsburgh Energy Technology Center, but are broader in scope as they are inclusive of technology developments for both near-term and long-term applications, technology transfer, and training a highly-skilled work force.

  16. Clean coal technology: The new coal era

    SciTech Connect

    Not Available

    1994-01-01

    The Clean Coal Technology Program is a government and industry cofunded effort to demonstrate a new generation of innovative coal processes in a series of full-scale showcase`` facilities built across the country. Begun in 1986 and expanded in 1987, the program is expected to finance more than $6.8 billion of projects. Nearly two-thirds of the funding will come from the private sector, well above the 50 percent industry co-funding expected when the program began. The original recommendation for a multi-billion dollar clean coal demonstration program came from the US and Canadian Special Envoys on Acid Rain. In January 1986, Special Envoys Lewis and Davis presented their recommendations. Included was the call for a 5-year, $5-billion program in the US to demonstrate, at commercial scale, innovative clean coal technologies that were beginning to emerge from research programs both in the US and elsewhere in the world. As the Envoys said: if the menu of control options was expanded, and if the new options were significantly cheaper, yet highly efficient, it would be easier to formulate an acid rain control plan that would have broader public appeal.

  17. Coal-sand attrition system and its` importance in fine coal cleaning. Eighth quarterly report, June 1, 1992--August 31, 1993

    SciTech Connect

    Mehta, R.K.; Schultz, C.W.

    1993-08-26

    The research efforts on the importance of a coal-sand attrition continued with work in four categories: Continuous grinding tests using steel media; fracture tests on coal samples compacted at different pressure; SEM-Image analysis of feed and ground product coal samples; zeta potential measurements of coal samples ground by different media, and flotation test of coal samples ground by different media. Results are described.

  18. Coal surface control for advanced fine coal flotation

    SciTech Connect

    Fuerstenau, D.W.; Sastry, K.V.S.; Hanson, J.S.; Diao, J.; De, A.; Sotillo, F.; Harris, G. ); Somasundaran, P.; Harris, C.C.; Vasudevan, T.; Liu, D.; Li, C. ); Hu, W.; Zou, Y.; Chen, W. ); Choudhry, V.; Sehgal, R.; Ghosh, A. (Praxis Engineers, Inc., Milpitas, CA (United Stat

    1991-05-15

    The primary objective in the scope of this research project is to develop advanced flotation methods for coal cleaning in order to achieve near total pyritic-sulfur removal at 90% Btu recovery, using coal samples procured from three major US coal seams. Concomitantly, the ash content of these coals is to be reduced to 6% or less. Investigation of mechanisms for the control of coal and pyrite surfaces prior to fine coal flotation is the main aspect of the project objectives. Research topics covered during this quarter include the characterization of the base coals, various flotation studies on optimization and pyrite rejection, and a detailed flotation kinetic study. The effect of hexanol, butanol, dodecane, and polyethylene glycol on flotation is described. A second major objective is to investigate factors involved in the progressive weathering and oxidation of coal that had been exposed to varying weathered degrees, namely, open, covered and in an argon-inerted'' atmosphere, over a period of twelve months. After regular intervals if weathering, samples of the three base coals (Illinois No. 6, Pittsburgh No. 8 and Upper Freeport PA) were collected and shipped to both the University of Pittsburgh and the University of California at Berkeley for characterization studies of the weathered material. 35 figs., 17 tabs.

  19. Process for cleaning undeslimed coal

    SciTech Connect

    Wells, C.H.

    1983-09-20

    A process for cleaning undeslimed coal includes the steps of determining the scalar value of cross-correlation function of the measured values of the percent magnetics and the bulk specific gravity of a heavy media and coal slurry being fed to a cyclone, comparing the value to a set-point value determined after start-up when the recirculating suspension in the feed slurry is normally clean, and diverting at least a portion of the heavy media suspension that is separated from the underflow of the cyclone from being mixed with the feed coal slurry, to thereby correspondingly recycle the slime content of the feed slurry, and concurrently increasing the flow of cleaner heavy media suspension to the feed coal slurry until the cross-correlation function is brought up to the set-point value. Also disclosed is an embodiment of the process for cleaning coal, wherein the overflow from the cyclone is screened and screened solution is split between a first recycle loop for cleaning the suspension and the heavy media sump. Similarly, the underflow from the cyclone is screened and then split between a separate recycle loop and the heavy media sump. Suspension is diverted to the heavy media sump from one or both recycle cleaning loops as necessary. The remaining portions of the split suspension flows from the two screening devices are, in turn, respectively split between two further sumps and the heavy media sump, with more suspension coming from the cyclone overflow screen when cleaner suspension is indicated as being necessary by the aforesaid statistical analysis.

  20. Clean Coal Program Research Activities

    SciTech Connect

    Larry Baxter; Eric Eddings; Thomas Fletcher; Kerry Kelly; JoAnn Lighty; Ronald Pugmire; Adel Sarofim; Geoffrey Silcox; Phillip Smith; Jeremy Thornock; Jost Wendt; Kevin Whitty

    2009-03-31

    Although remarkable progress has been made in developing technologies for the clean and efficient utilization of coal, the biggest challenge in the utilization of coal is still the protection of the environment. Specifically, electric utilities face increasingly stringent restriction on the emissions of NO{sub x} and SO{sub x}, new mercury emission standards, and mounting pressure for the mitigation of CO{sub 2} emissions, an environmental challenge that is greater than any they have previously faced. The Utah Clean Coal Program addressed issues related to innovations for existing power plants including retrofit technologies for carbon capture and sequestration (CCS) or green field plants with CCS. The Program focused on the following areas: simulation, mercury control, oxycoal combustion, gasification, sequestration, chemical looping combustion, materials investigations and student research experiences. The goal of this program was to begin to integrate the experimental and simulation activities and to partner with NETL researchers to integrate the Program's results with those at NETL, using simulation as the vehicle for integration and innovation. The investigators also committed to training students in coal utilization technology tuned to the environmental constraints that we face in the future; to this end the Program supported approximately 12 graduate students toward the completion of their graduate degree in addition to numerous undergraduate students. With the increased importance of coal for energy independence, training of graduate and undergraduate students in the development of new technologies is critical.

  1. Repowering with clean coal technologies

    SciTech Connect

    Freier, M.D.; Buchanan, T.L.; DeLallo, M.L.; Goldstein, H.N.

    1996-02-01

    Repowering with clean coal technology can offer significant advantages, including lower heat rates and production costs, environmental compliance, incremental capacity increases, and life extension of existing facilities. Significant savings of capital costs can result by refurbishing and reusing existing sites and infrastructure relative to a greenfield siting approach. This paper summarizes some key results of a study performed by Parsons Power Group, Inc., under a contract with DOE/METC, which investigates many of the promising advanced power generation technologies in a repowering application. The purpose of this study was to evaluate the technical and economic results of applying each of a menu of Clean Coal Technologies in a repowering of a hypothetical representative fossil fueled power station. Pittsburgh No. 8 coal is used as the fuel for most of the cases evaluated herein, as well as serving as the fuel for the original unrepowered station. The steam turbine-generator, condenser, and circulating water system are refurbished and reused in this study, as is most of the existing site infrastructure such as transmission lines, railroad, coal yard and coal handling equipment, etc. The technologies evaluated in this study consisted of an atmospheric fluidized bed combustor, several varieties of pressurized fluid bed combustors, several types of gasifiers, a refueling with a process derived fuel, and, for reference, a natural gas fired combustion turbine-combined cycle.

  2. Coal surface control for advanced fine coal flotation

    SciTech Connect

    Fuerstenau, D.W.; Sastry, K.V.S.; Hanson, J.S.; Diao, J.; De, A.; Sotillo, F.; Harris, G. ); Somasundaran, P.; Harris, C.C.; Vasudevan, T.; Liu, D.; Li, C. ); Hu, Weibai; Zou, Y.; Chen, W. ); Choudhry, V.; Sehgal, R.; Ghosh, A. (Praxis Engineers, Inc., Milpitas, CA (United

    1991-07-30

    The primary objective in the scope of this research project is to develop advanced flotation methods for coal cleaning in order to achieve near total pyritic-sulfur removal at 90% Btu recovery, using coal samples procured from three major US coal seams. Concomitantly, the ash content of these coals is to be reduced to 6% or less. Investigation of mechanisms for the control of coal and pyrite surfaces prior to fine coal flotation is the main aspect of the project objectives. The results of this research are to be made available to ICF Kaiser Engineers who are currently working on the Engineering Development of Advanced Flotation under a separate contract with DOE under the Acid Rain Control Initiative program. A second major objective is to investigate factors involved in the progressive weathering and oxidation of coal that had been exposed to varying degrees of weathering, namely, open to the atmosphere, covered and in an argon-inerted'' atmosphere, over a period of twelve months. After regular intervals of weathering, samples of the three base coals (Illinois No. 6, Pittsburgh No. 8 and Upper Freeport PA) were collected and shipped to both the University of Pittsburgh and the University of California at Berkeley for characterization studies of the weathered material. 29 figs., 29 tabs.

  3. Hardened, environmentally disposable composite granules of coal cleaning refuse, coal combustion waste, and other wastes, and method preparing the same

    SciTech Connect

    Burnet, G.; Gokhale, A.J.

    1990-07-10

    A hardened, environmentally inert and disposable composite granule of coal cleaning refuse and coal combustion waste and method for producing the same are disclosed, wherein the coal combustion waste is first granulated. The coal cleaning refuse is pulverized into fine particles and is then bound, as an outer layer, to the granulated coal combustion waste granules. This combination is then combusted and sintered. After cooling, the combination results in hardened, environmentally inert and disposable composite granules having cores of coal combustion waste, and outer shells of coal cleaning refuse. The composite particles are durable and extremely resistant to environmental and chemical forces. 3 figs.

  4. Hardened, environmentally disposable composite granules of coal cleaning refuse, coal combustion waste, and other wastes, and method preparing the same

    DOEpatents

    Burnet, G.; Gokhale, A.J.

    1990-07-10

    A hardened, environmentally inert and disposable composite granule of coal cleaning refuse and coal combustion waste and method for producing the same are disclosed, wherein the coal combustion waste is first granulated. The coal cleaning refuse is pulverized into fine particles and is then bound, as an outer layer, to the granulated coal combustion waste granules. This combination is then combusted and sintered. After cooling, the combination results in hardened, environmentally inert and disposable composite granules having cores of coal combustion waste, and outer shells of coal cleaning refuse. The composite particles are durable and extremely resistant to environmental and chemical forces. 3 figs.

  5. Hardened, environmentally disposable composite granules of coal cleaning refuse, coal combustion waste, and other wastes, and method preparing the same

    DOEpatents

    Burnet, George; Gokhale, Ashok J.

    1990-07-10

    A hardened, environmentally inert and disposable composite granule of coal cleaning refuse and coal combustion waste, and method for producing the same, wherein the coal combustion waste is first granulated. The coal cleaning refuse is pulverized into fine particles and is then bound, as an outer layer, to the granulated coal combustion waste granules. This combination is then combusted and sintered. After cooling, the combination results in hardened, environmentally inert and disposable composite granules having cores of coal combustion waste, and outer shells of coal cleaning refuse. The composite particles are durable and extremely resistant to environmental and chemical forces.

  6. Coal can be a Clean Fuel

    ERIC Educational Resources Information Center

    Environmental Science and Technology, 1975

    1975-01-01

    Redevelopment and expansion of United States coal resources are economic necessities. Environmentalists' objections to the less expensive, available United States coal, that introduces large amounts of SOx and particulates into the air, may be overcome with the options of coal cleaning, tall stacks, material recovery and stack cleaning. (BT)

  7. Column flotation to produce ultra-clean coal

    SciTech Connect

    Parekh, B.K.; Groppo, J.G.; Smit, F.; Jha, M.C.; Feeley, T.

    1994-12-31

    Recovery of ultra-fine (minus 200 mesh) coal can be achieved using surface chemical based techniques such as froth flotation and oil agglomeration. Column flotation technique has shown potential to produce ultra-fine clean coal with low ash at high HHV recovery. The objective of this ongoing US DOE sponsored study is to evaluate various column configuration six different types of coal to produce premium quality coal containing less than 0.6 lb/mm Btu sulfur and less than 1 lb/mm Btu ash. The other goal of the study is to produce this ultra-clean coal at a cost of about $2.50/mm Btu. Amax Research and Development Center, prime contractor on this project, and other team members selected six different coals which are low in organic sulfur and have shown potential of cleaning to low ash level. The Center for Applied Energy Research (CAER) has evaluated two different types of bubble generating systems on six different coals to produce low ash clean coal at high ({approximately}90 percent) HHV recovery.

  8. Coal cleans up its act

    SciTech Connect

    Liang-Shih Fan; Mahesh Lyer

    2006-10-15

    The paper gives an overview of current clean coal conversion processes. Gasification of coal is seen as preferable to combustion, along with CO{sub 2} separation technologies. One scheme which minimises the parasitic energy requirement for CO{sub 2} separation is based on the calcium-based carbonation-calcination reaction (CCR) process which utilises limestone at 600-700{sup o}C. The key to success lies in process integration by combining various modules in one step of operation. Current stages of development vary from conceptualisation to pilot demonstration and commercial process construction. Projects mentioned include the FutureGen project and the HyPr-ring chemical looping process. 2 figs.

  9. The NOXSO clean coal project

    SciTech Connect

    Black, J.B.; Woods, M.C.; Friedrich, J.J.; Browning, J.P.

    1997-12-31

    The NOXSO Clean Coal Project will consist of designing, constructing, and operating a commercial-scale flue-gas cleanup system utilizing the NOXSO Process. The process is a waste-free, dry, post-combustion flue-gas treatment technology which uses a regenerable sorbent to simultaneously adsorb sulfur dioxide (SO{sub 2}) and nitrogen oxides (NO{sub x}) from flue gas from coal-fired boilers. The NOXSO plant will be constructed at Alcoa Generating Corporation`s (AGC) Warrick Power Plant near Evansville, Indiana and will treat all the flue gas from the 150-MW Unit 2 boiler. The NOXSO plant is being designed to remove 98% of the SO{sub 2} and 75% of the NO{sub x} when the boiler is fired with 3.4 weight percent sulfur, southern-Indiana coal. The NOXSO plant by-product will be elemental sulfur. The elemental sulfur will be shipped to Olin Corporation`s Charleston, Tennessee facility for additional processing. As part of the project, a liquid SO{sub 2} plant has been constructed at this facility to convert the sulfur into liquid SO{sub 2}. The project utilizes a unique burn-in-oxygen process in which the elemental sulfur is oxidized to SO{sub 2} in a stream of compressed oxygen. The SO{sub 2} vapor will then be cooled and condensed. The burn-in-oxygen process is simpler and more environmentally friendly than conventional technologies. The liquid SO{sub 2} plant produces 99.99% pure SO{sub 2} for use at Olin`s facilities. The $82.8 million project is co-funded by the US Department of Energy (DOE) under Round III of the Clean Coal Technology program. The DOE manages the project through the Pittsburgh Energy Technology Center (PETC).

  10. Clean Coal Technology Programs: Program Update 2009

    SciTech Connect

    2009-10-01

    The purpose of the Clean Coal Technology Programs: Program Update 2009 is to provide an updated status of the U.S. Department of Energy (DOE) commercial-scale demonstrations of clean coal technologies (CCT). These demonstrations have been performed under the Clean Coal Technology Demonstration Program (CCTDP), the Power Plant Improvement Initiative (PPII), and the Clean Coal Power Initiative (CCPI). Program Update 2009 provides: (1) a discussion of the role of clean coal technology demonstrations in improving the nation’s energy security and reliability, while protecting the environment using the nation’s most abundant energy resource—coal; (2) a summary of the funding and costs of the demonstrations; and (3) an overview of the technologies being demonstrated, along with fact sheets for projects that are active, recently completed, or recently discontinued.

  11. Clean coal technology programs: program update 2006

    SciTech Connect

    2006-09-15

    The purpose of the Clean Coal Technology Programs: Program Update 2006 is to provide an updated status of the DOE commercial-scale demonstrations of clean coal technologies (CCTs). These demonstrations are performed under the Clean Coal Technology Demonstration Program (CCTDP), the Power Plant Improvement Initiative (PPII) and the Clean Coal Power Initiative (CCPI). Program Update 2006 provides 1) a discussion of the role of clean coal technology demonstrations in improving the nation's energy security and reliability, while protecting the environment using the nation's most abundant energy resource - coal; 2) a summary of the funding and costs of the demonstrations; and 3) an overview of the technologies being demonstrated, with fact sheets for demonstration projects that are active, recently completed, withdrawn or ended, including status as of June 30 2006. 4 apps.

  12. Process for recovering fine coal particles from slurry of finely divided coal

    SciTech Connect

    Harada, K.; Ogino, E.; Yoshii, N.

    1982-08-24

    Fine coal particles are recovered from a slurry of finely divided coal by mixing coarsely divided coal and a binder together to cause the binder to adhere to the surfaces of the coarsely divided coal pieces, mixing the slurry with the coal pieces having the binder adhered thereto to cause fine coal particles to adhere to the binder over the surfaces of the coal pieces serving as nuclei and thereby form agglomerates, and separating the agglomerates from the remaining slurry portion to recover the fine coal particles along with the coarsely divided coal and the binder.

  13. Site clean up of coal gasification residues

    SciTech Connect

    Wilson, J.W.; Ding, Y.

    1995-12-31

    The coal gasification plant residues tested in this research consists of various particle sizes of rock, gravel, tar-sand agglomerates, fine sand and soil. Most of the soils particles were tar free. One of the fractions examined contained over 3000 ppM polyaromatic hydrocarbons (PAHs). The residues were subjected to high pressure water jet washing, float and sink tests, and soil washing. Subsequent PAH analyses found less than 1 ppM PAHs in the water jet washing water. Soils washed with pure water lowered PAH concentrations to 276 ppM; the use of surfactants decreased PAHs to 47, 200, and 240 ppM for different test conditions. In the 47 ppM test, the surfactant temperature had been increased to 80 C, suggesting that surfactant washing efficiency can be greatly improved by increasing the solution temperature. The coal tar particles were not extracted by the surfactants used. Coke and tar-sand agglomerates collected from the float and sink gravimetric separation were tested for heating value. The tar exhibited a very high heating value, while the coke had a heating value close to that of bituminous coal. These processes are believed to have the potential to clean up coal gasification plant residues at a fairly low cost, pending pilot-scale testing and a feasibility study.

  14. Evaluation of an enhanced gravity-based fine-coal circuit for high-sulfur coal

    SciTech Connect

    Mohanty, M.K.; Samal, A.R.; Palit, A.

    2008-02-15

    One of the main objectives of this study was to evaluate a fine-coal cleaning circuit using an enhanced gravity separator specifically for a high sulfur coal application. The evaluation not only included testing of individual unit operations used for fine-coal classification, cleaning and dewatering, but also included testing of the complete circuit simultaneously. At a scale of nearly 2 t/h, two alternative circuits were evaluated to clean a minus 0.6-mm coal stream utilizing a 150-mm-diameter classifying cyclone, a linear screen having a projected surface area of 0.5 m{sup 2}, an enhanced gravity separator having a bowl diameter of 250 mm and a screen-bowl centrifuge having a bowl diameter of 500 mm. The cleaning and dewatering components of both circuits were the same; however, one circuit used a classifying cyclone whereas the other used a linear screen as the classification device. An industrial size coal spiral was used to clean the 2- x 0.6-mm coal size fraction for each circuit to estimate the performance of a complete fine-coal circuit cleaning a minus 2-mm particle size coal stream. The 'linear screen + enhanced gravity separator + screen-bowl circuit' provided superior sulfur and ash-cleaning performance to the alternative circuit that used a classifying cyclone in place of the linear screen. Based on these test data, it was estimated that the use of the recommended circuit to treat 50 t/h of minus 2-mm size coal having feed ash and sulfur contents of 33.9% and 3.28%, respectively, may produce nearly 28.3 t/h of clean coal with product ash and sulfur contents of 9.15% and 1.61 %, respectively.

  15. Engineering development of advanced physical fine coal cleaning technologies: Froth flotation. Quarterly technical progress report No. 12, July 1, 1991--September 30, 1991

    SciTech Connect

    Not Available

    1991-12-31

    The design criteria for each unit operation have been developed based upon a number of variables. These variables, at this time, are based upon the best engineering design information available to industry. A number of assumptions utilized in the design criteria are uncertain. The uncertainties of inert atmospheres for grinding and flotation as well as pyrite depressants were answered by the Surface Control Project. It was determined that inerting was not required and no ``new`` reagents were presented that improved the flotation results. In addition, Tasks 5 and 6 results indicated the required reagent dosage for conventional flotation and advanced flotation. Task 5 results also indicated the need for a clean coal,thickener, the flocculent dosages for both the clean coal and refuse thickeners, and final dewatering requirements. The results from Tasks 5 and 6 and summarized in Task 7 indicate several uncertainties that require continuous long duration testing. The first is the possibility of producing a grab product for both the Pittsburgh and Illinois No. 6 coals in conventional flotation. Second what does long-term recirculation of clarified water do to the product quality? The verification process and real data obtained from Tasks 5 and 6 greatly reduced the capital and operating costs for the process. This was anticipated and the test work indeed provided confirming data.

  16. Appalachian Clean Coal Technology Consortium. Quarterly technical progress report, 1996

    SciTech Connect

    Yoon, R.-H.; Phillips, D.I.; Luttrell, G.H.; Basim, B.; Sohn, S.; Jiang, X.; Tao, D.; Parekh, B.K.; Meloy, T.

    1996-10-01

    The Appalachian Clean Coal Technology Consortium (ACCTC) has been established to help U.S. Coal producers, particularly those in the Appalachian region, increase the production of lower-sulfur coal. The cooperative research conducted as part of the consortium activities will help utilities meet the emissions standards established by the 1990 Clean Air Act Amendments, enhance the competitiveness of U.S. coals in the world market, create jobs in economically-depressed coal producing regions, and reduce U.S. dependence on foreign energy supplies. The consortium has three charter members, including Virginia Polytechnic Institute and State University, West Virginia University, and the University of Kentucky. The Consortium also includes industry affiliate members that form an Advisory Committee. In keeping with the recommendations of the Advisory Committee, first-year R&D activities were focused on two areas of research: fine coal dewatering and modeling of spirals. The industry representatives to the Consortium identified fine coal dewatering as the most needed area of technology development. Dewatering studies were conducted by Virginia Tech`s Center for Coal and Minerals Processing and a spiral model was developed by West Virginia University. For the University of Kentucky the advisory board approved a project entitled: ``A Study of Novel Approaches for Destabilization of Flotation Froth``. Project management and administration will be provided by Virginia Tech., for the first year. Progress reports for coal dewatering and destabilization of flotation froth studies are presented in this report.

  17. Engineering development of advanced physical fine coal cleaning technologies: Froth flotation. Quarterly technical progress report No. 11, April 1, 1991--June 30, 1991

    SciTech Connect

    Not Available

    1991-12-31

    This document a quarterly report prepared in accordance with the project reporting requirements covering the period from July 1, 1992 to September 30, 1992. This report provides a summary of the technical work undertaken during this period, highlighting the major results. A brief description of the work done prior to this quarter is provided in this report under the task headings. The overall project scope of the engineering development project is to conceptually develop a commercial flowsheet to maximize pyritic sulfur reduction at practical energy recovery values. This is being accomplished by utilizing the basic research data on the surface properties of coal, mineral matter and pyrite obtained from the Coal Surface Control for Advanced Fine Coal Flotation Project, to develop this conceptual flowsheet. The conceptual flowsheet must be examined to identify critical areas that need additional design data. This data will then be developed using batch and semi-continuous bench scale testing. In addition to actual bench scale testing, other unit operations from other industries processing fine material will be reviewed for potential application and incorporated into the design if appropriate. The conceptual flowsheet will be revised based on the results of the bench scale testing and areas will be identified that need further larger scale design data verification, to prove out the design.

  18. Combustor for fine particulate coal

    DOEpatents

    Carlson, L.W.

    1988-11-08

    A particulate coal combustor with two combustion chambers is provided. The first combustion chamber is toroidal; air and fuel are injected, mixed, circulated and partially combusted. The air to fuel ratio is controlled to avoid production of soot or nitrogen oxides. The mixture is then moved to a second combustion chamber by injection of additional air where combustion is completed and ash removed. Temperature in the second chamber is controlled by cooling and gas mixing. The clean stream of hot gas is then delivered to a prime mover. 4 figs.

  19. Combustor for fine particulate coal

    DOEpatents

    Carlson, L.W.

    1988-01-26

    A particulate coal combustor with two combustion chambers is provided. The first combustion chamber is toroidal; air and fuel are injected, mixed, circulated and partially combusted. The air to fuel ratio is controlled to avoid production of soot or nitrogen oxides. The mixture is then moved to a second combustion chamber by injection of additional air where combustion is completed and ash removed. Temperature in the second chamber is controlled by cooling and gas mixing. The clean stream of hot gas is then delivered to a prime mover. 4 figs.

  20. Combustor for fine particulate coal

    DOEpatents

    Carlson, Larry W.

    1988-01-01

    A particulate coal combustor with two combustion chambers is provided. The first combustion chamber is toroidal; air and fuel are injected, mixed, circulated and partially combusted. The air to fuel ratio is controlled to avoid production of soot or nitrogen oxides. The mixture is then moved to a second combustion chamber by injection of additional air where combustion is completed and ash removed. Temperature in the second chamber is controlled by cooling and gas mixing. The clean stream of hot gas is then delivered to a prime mover.

  1. Development of an Advanced Fine Coal Suspension Dewatering Process

    SciTech Connect

    B. K. Parekh; D. P. Patil

    2008-04-30

    With the advancement in fine coal cleaning technology, recovery of fine coal (minus 28 mesh) has become an attractive route for the U.S. coal industry. The clean coal recovered using the advanced flotation technology i.e. column flotation, contains on average 20% solids and 80% water, with an average particle size of 35 microns. Fine coal slurry is usually dewatered using a vacuum dewatering technique, providing a material with about 25 to 30 percent moisture. The process developed in this project will improve dewatering of fine (0.6mm) coal slurry to less than 20 percent moisture. Thus, thermal drying of dewatered wet coal will be eliminated. This will provide significant energy savings for the coal industry along with some environmental benefits. A 1% increase in recovery of coal and producing a filter cake material of less than 20 % moisture will amount to energy savings of 1900 trillion Btu/yr/unit. In terms of the amount of coal it will be about 0.8% of the total coal being used in the USA for electric power generation. It is difficult to dewater the fine clean coal slurry to about 20% moisture level using the conventional dewatering techniques. The finer the particle, the larger the surface area and thus, it retains large amounts of moisture on the surface. The coal industry has shown some reluctance in using the advanced coal recovery techniques, because of unavailability of an economical dewatering technique which can provide a product containing less than 20% moisture. The U.S.DOE and Industry has identified the dewatering of coal fines as a high priority problem. The goal of the proposed program is to develop and evaluate a novel two stage dewatering process developed at the University of Kentucky, which involves utilization of two forces, namely, vacuum and pressure for dewatering of fine coal slurries. It has been observed that a fine coal filter cake formed under vacuum has a porous structure with water trapped in the capillaries. When this porous cake

  2. Development of the LICADO coal cleaning process

    SciTech Connect

    Not Available

    1990-07-31

    Development of the liquid carbon dioxide process for the cleaning of coal was performed in batch, variable volume (semi-continuous), and continuous tests. Continuous operation at feed rates up to 4.5 kg/hr (10-lb/hr) was achieved with the Continuous System. Coals tested included Upper Freeport, Pittsburgh, Illinois No. 6, and Middle Kittanning seams. Results showed that the ash and pyrite rejections agreed closely with washability data for each coal at the particle size tested (-200 mesh). A 0.91 metric ton (1-ton) per hour Proof-of-Concept Plant was conceptually designed. A 181 metric ton (200 ton) per hour and a 45 metric ton (50 ton) per hour plant were sized sufficiently to estimate costs for economic analyses. The processing costs for the 181 metric ton (200 ton) per hour and 45 metric ton (50 ton) per hour were estimated to be $18.96 per metric ton ($17.20 per ton) and $11.47 per metric ton ($10.40 per ton), respectively for these size plants. The costs for the 45 metric ton per hour plant are lower because it is assumed to be a fines recovery plant which does not require a grinding circuit of complex waste handling system.

  3. POC-scale testing of an advanced fine coal dewatering equipment/technique

    SciTech Connect

    Groppo, J.G.; Parekh, B.K.; Rawls, P.

    1995-11-01

    Froth flotation technique is an effective and efficient process for recovering of ultra-fine (minus 74 {mu}m) clean coal. Economical dewatering of an ultra-fine clean coal product to a 20 percent level moisture will be an important step in successful implementation of the advanced cleaning processes. This project is a step in the Department of Energy`s program to show that ultra-clean coal could be effectively dewatered to 20 percent or lower moisture using either conventional or advanced dewatering techniques. As the contract title suggests, the main focus of the program is on proof-of-concept testing of a dewatering technique for a fine clean coal product. The coal industry is reluctant to use the advanced fine coal recovery technology due to the non-availability of an economical dewatering process. in fact, in a recent survey conducted by U.S. DOE and Battelle, dewatering of fine clean coal was identified as the number one priority for the coal industry. This project will attempt to demonstrate an efficient and economic fine clean coal slurry dewatering process.

  4. Ultrasonic frequency selection for aqueous fine cleaning

    NASA Technical Reports Server (NTRS)

    Becker, Joann F.

    1995-01-01

    A study was conducted to evaluate ultrasonic cleaning systems for precision cleaning effectiveness for oxygen service hardware. This evaluation was specific for Rocketdyne Division of Rockwell Aerospace alloys and machining soils. Machining lubricants and hydraulic fluid were applied as soils to standardized complex test specimens designed to simulate typical hardware. The study consisted of tests which included 20, 25, 30, 40, 50, and 65 kHz ultrasonic cleaning systems. Two size categories of cleaning systems were evaluated, 3- to 10-gal laboratory size tanks and 35- to 320-gal industrial size tanks. The system properties of cavitation, frequency vs. cleaning effectiveness, the two types of transducers, and the power level of the system vs. size of the cleaning tank were investigated. The data obtained from this study was used to select the ultrasonic tanks for the aqueous fine clean facility installed at Rocketdyne.

  5. Ultrasonic frequency selection for aqueous fine cleaning

    NASA Technical Reports Server (NTRS)

    Becker, Joann F.

    1994-01-01

    A study was conducted to evaluate ultrasonic cleaning systems for precision cleaning effectiveness for oxygen service hardware. This evaluation was specific for Rocketdyne Div. of Rockwell Aerospace alloys and machining soils. Machining lubricants and hydraulic fluid were applied as soils to standardized complex test specimens designed to simulate typical hardware. The study consisted of tests which included 20, 25, 30, 40, 50, and 65 kHz ultrasonic cleaning systems. Two size categories of cleaning systems were evaluated, 3- to 10-gal laboratory size tanks and 35- to 320-gal industrial size tanks. The system properties of cavitation; frequency vs. cleaning effectiveness; the two types of transducers; and the power level of the system vs. size of the cleaning tank were investigated. The data obtained from this study was used to select the ultrasonic tanks for the aqueous fine clean facility installed at Rocketdyne.

  6. Ultrasonic frequency selection for aqueous fine cleaning

    NASA Astrophysics Data System (ADS)

    Becker, Joann F.

    1995-03-01

    A study was conducted to evaluate ultrasonic cleaning systems for precision cleaning effectiveness for oxygen service hardware. This evaluation was specific for Rocketdyne Division of Rockwell Aerospace alloys and machining soils. Machining lubricants and hydraulic fluid were applied as soils to standardized complex test specimens designed to simulate typical hardware. The study consisted of tests which included 20, 25, 30, 40, 50, and 65 kHz ultrasonic cleaning systems. Two size categories of cleaning systems were evaluated, 3- to 10-gal laboratory size tanks and 35- to 320-gal industrial size tanks. The system properties of cavitation, frequency vs. cleaning effectiveness, the two types of transducers, and the power level of the system vs. size of the cleaning tank were investigated. The data obtained from this study was used to select the ultrasonic tanks for the aqueous fine clean facility installed at Rocketdyne.

  7. Clean fuels from coal gasification.

    PubMed

    Squires, A M

    1974-04-19

    The quickest way to establish a visible new margin against energy demand is the historic producer serving small industry and gasifying Pennsylvania anthracite. In 2 years many producers could be in operation. The quickest way to obtain significant supplies of "new" gas or oil is to retrofit existing electricity and industrial boilers for power or industrial gas. Important results could be achieved in 6 years. Table 3 identifies development activities deserving high priority to speed the capture of gas and oil now burned in boilers, and to speed realization the advantages of combined-cycle equipment running on coal (8). Obviously, these activities are not enough. Many exciting and worthwhile concepts at various stages of development can furnish improved techniques for converting coal to pipeline gas and liquid fuels for the long run. Reviews of these concepts are available (6, 32, 35). I have neglected them in this article not to deny their importance but to stress the earlier opportunities from technology that is ready now, or nearly ready. The oil and gas industries might well consider the historical progression from Wells Fargo to Western Union to American Telephone and Telegraph to Radio Corporation of America. These industries will miss the boat if they regard themselves simply as purveyors of their historical fuels and not as purveyors of clean energy. The gas industry especially will be in trouble if it lets its major industrial customers, such as steel and electricity, provide their own supplies of power and industrial gas.

  8. Laboratory guidelines and procedures for coal analysis: Volume 1, Assessing the cleanability of fine coal

    SciTech Connect

    Bosold, R.C.; Glessner, D.M.

    1988-05-01

    The conventional laboratory static bath float/sink method of measuring the theoretical limits of coal cleaning is unreliable for ultra-fine (minus 100M topsize) coal particles because of their long and erratic settling rates. Developing a reliable method to assess the theoretical cleanability of ultra-fine coal has been given impetus by the increased emphasis on reducing sulfur dioxide emissions from power plants, greater quantities of fines created by mechanized mining methods, and the development of advanced physical coal cleaning processes that grind coal to ultra-fine sizes in an effort to achieve high coal impurities liberation. EPRI, therefore, commissioned researchers at the Homer City Coal Laboratory in western Pennsylvania to develop and demonstrate a float/sink procedure for ultra-fine sizes. Based on test work performed on two ultra-fine size fractions (100M x 200M and 200M x 0), a detailed laboratory procedure using a centrifugal device was established. Results obtained using the guideline presented in this report are as accurate as those obtained using the static bath float/sink method, and for 200M x 0 material, more accurate. In addition, the centrifugal procedure is faster and less costly than the conventional static bath float/sink method. 12 refs., 32 figs., 1 tab.

  9. Analysis of chemical coal cleaning processes. Final report

    SciTech Connect

    Not Available

    1980-06-01

    Six chemical coal cleaning processes were examined. Conceptual designs and costs were prepared for these processes and coal preparation facilities, including physical cleaning and size reduction. Transportation of fine coal in agglomerated and unagglomerated forms was also discussed. Chemical cleaning processes were: Pittsburgh Energy Technology Center, Ledgemont, Ames Laboratory, Jet Propulsion Laboratory (two versions), and Guth Process (KVB). Three of the chemical cleaning processes are similar in concept: PETC, Ledgemont, and Ames. Each of these is based on the reaction of sulfur with pressurized oxygen, with the controlling factor being the partial pressure of oxygen in the reactor. All of the processes appear technically feasible. Economic feasibility is less certain. The recovery of process chemicals is vital to the JPL and Guth processes. All of the processes consume significant amounts of energy in the form of electric power and coal. Energy recovery and increased efficiency are potential areas for study in future more detailed designs. The Guth process (formally designed KVB) appears to be the simplest of the systems evaluated. All of the processes require future engineering to better determine methods for scaling laboratory designs/results to commercial-scale operations. A major area for future engineering is to resolve problems related to handling, feeding, and flow control of the fine and often hot coal.

  10. Sonic enhancement of physical and chemical cleaning of coal

    SciTech Connect

    Buttermore, W.H.; Slomka, B.J.; Dawson, M.R.

    1989-10-01

    This period, laboratory tests were performed to investigate the effects of coal particle size on the sonically enhanced desliming of Illinois No. 6 coal. Desliming removes fine clay particles which can interfere with surface-controlled cleaning processes, and thus it is an important step prior to beneficiation procedures. A 10-kHz Swen Sonic near-field apparatus, configured for continuous-rinse desliming of coal in the presence of sonic waves, was used in the tests. Comparison of data for sonically deslimed coal and the initial wet-sieved sample showed ash content reduced from 22.2 to 16.5% by weight as a result of exposure to pulsed sonic energy at a 50-second total sonication time. Desliming of isolated coal-mineral composite particles resulted in preferential liberation of mineral-rich undersize material. The ash content of the undersize material varied between 24.2 and 31.2% by weight, showing no systematic decrease as the sonication time increased. Laboratory-scale flotation tests using a Hallimond tube were performed to study the effects of coal oxidation and sonic pretreatment of oxidized coals on the surface-controlled cleaning of coal. Other experiments were conducted to determine the effect of sonication on coal and pyrite surfaces.

  11. Washability data base of very fine western coals

    SciTech Connect

    Brown, D.J.; Dockter, B.A.; Mitchell, M.J.

    1985-02-01

    Coal cleaning traditionally has been associated with reducing pyrite and other mineral matter from high-rank eastern coals. To date, insignificant quantities of western coals have been cleaned before utilization and limited data on their washability characteristics exist. Because of this lack of data, it is difficult to predict how these coals will react to standard washing techniques. To develop a data base on cleaning western coals, the Department of Energy initiated a washability study for both conventional and fine-size ranges. The study involves float-sink analyses of 156 samples from many regions of the western United States and includes coals from major producing fields of economic importance. Most of the coals studied are low-rank but a few high-rank samples from the west are also included. Figure 2 shows the location and number of samples collected from each state. The work was performed at both the Pittsburgh Energy Technology Center (PETC) and the University of North Dakota Energy Research Center (UNDERC). PETC performed the testing on coal crushed to 1-1/2 in. x 0, 3/8 in. x 0, and 14 mesh x 0. UNDERC is gathering data on the fractions sized to 65 mesh x 0, 200 mesh x 0, and 325 mesh x 0. To date, UNDERC has tested 48 samples and selected results of the study on some of those fine-sized samples are presented in this paper. Preliminary results indicate that low-rank western coals benefit from the float-sink technique, but float yields at the lower specific gravities may be small. Bituminous western coals can be reduced in ash while producing excellent recoveries at intermediate specific gravities. Certain Oklahoma coals can be de-ashed by float-sink methods to levels that show promise for production of a special-purpose fuel for advanced combustion systems. 1 reference, 6 figures, 4 tables.

  12. State perspectives on clean coal technology deployment

    SciTech Connect

    Moreland, T.

    1997-12-31

    State governments have been funding partners in the Clean Coal Technology program since its beginnings. Today, regulatory and market uncertainties and tight budgets have reduced state investment in energy R and D, but states have developed program initiatives in support of deployment. State officials think that the federal government must continue to support these technologies in the deployment phase. Discussions of national energy policy must include attention to the Clean Coal Technology program and its accomplishments.

  13. Recovery of ultra fine bituminous coal from screen-bowl centrifuge effluent: A possible feedstock for coal-water slurry fuels?

    SciTech Connect

    Morrison, J.L.; Miller, B.G.; Battista, J.J.

    1998-07-01

    Coal fines have historically been viewed as a size fraction which are difficult to handle and expensive to clean and dewater. Consequently, many coal suppliers in the past have chosen to discard their coal fines in slurry impoundments rather than beneficiating them. These disposal costs are then passed onto the end user. Today, with the advent of advanced fine coal cleaning technologies, more stringent environmental policies, and increased pressure by coal-fired utilities to reduce their operating costs, the industry is taking a more progressive look at fine coal recovery options. This paper discusses a fine coal recovery project which is currently being conducted at the Homer City Coal Cleaning Plant (HCCCP) located in western Pennsylvania. The HCCCP utilizes heavy media cyclone, spiral, and conventional froth flotation circuits to clean approximately 4.3 million tons of low to medium volatile bituminous coal annually for the adjacent 1,884 net MW{sub e} Homer City Generating Station. The project focuses on recovering minus 325 mesh coal fines from the effluent of screen-bowl centrifuges. The HCCCP screen-bowl effluent contains approximately 3 to 5 wt.% of suspended coal fines. Approximately 100,000 tons of coal fines are estimated to be lost per year. These coal fines represent a Btu loss, require flocculant prior to the static thickeners and belt presses, contribute excess moisture to the plant refuse which leads to handling and compaction problems during refuse disposal, and contribute to the premature filling of the refuse site.

  14. Recovery of ultra fine bituminous coal from screen-bowl centrifuge effluent: A possible feedstock for coal-water slurry fuels?

    SciTech Connect

    Morrison, J.L.; Miller, B.G.; Battista, J.J.

    1998-04-01

    Coal fines have historically been viewed as a size fraction which are difficult to handle and expensive to clean and dewater. Consequently, many coal suppliers in the past have chosen to discard their coal fines in slurry impoundments rather than beneficiating them. These disposal costs are then passed onto the end user. Today, with the advent of advanced fine coal cleaning technologies, more stringent environmental policies, and increased pressure by coal-fired utilities to reduce their operating costs, the industry is taking a more progressive look at fine coal recovery options. This paper discusses a fine coal recovery project which is currently being conducted at the Homer City Coal Cleaning Plant (HCCCP) located in western Pennsylvania. The HCCCP utilizes heavy media cyclone, spiral, and conventional froth flotation circuits to clean approximately 4.3 million tons of low to medium volatile bituminous coal annually for the adjacent 1,884 net MW{sub e} Homer City Generating Station. The project focuses on recovering minus 325 mesh coal fines from the effluent of screen-bowl centrifuges. The HCCCP screen-bowl effluent contains approximately 3 to 5 wt.% of suspended coal fines. Approximately 100,000 tons of coal fines are estimated to be lost per year. These coal fines represent a Btu loss, require flocculent prior to the static thickeners and belt presses, contribute excess moisture to the plant refuse which leads to handling and compaction problems during refuse disposal, and contribute to the premature filling of the refuse site.

  15. POC-Scale Testing of an Advanced Fine Coal Dewatering Equipment/Technique

    SciTech Connect

    Karekh, B K; Tao, D; Groppo, J G

    1998-08-28

    Froth flotation technique is an effective and efficient process for recovering of ultra-fine (minus 74 mm) clean coal. Economical dewatering of an ultra-fine clean coal product to a 20% level moisture will be an important step in successful implementation of the advanced cleaning processes. This project is a step in the Department of Energy's program to show that ultra-clean coal could be effectively dewatered to 20% or lower moisture using either conventional or advanced dewatering techniques. The cost-sharing contract effort is for 45 months beginning September 30, 1994. This report discusses technical progress made during the quarter from January 1 - March 31, 1998.

  16. POC-SCALE TESTING OF AN ADVANCED FINE COAL DEWATERING EQUIPMENT/TECHNIQUE

    SciTech Connect

    B.K. PAREKH; D. TAO; J.G. GROPPO

    1998-02-03

    The main objective of the proposed program is to evaluate a novel surface modification technique, which utilizes the synergistic effect of metal ions-surfactant combination, for dewatering of ultra-fine clean coal on a proof-of-concept scale of 1 to 2 tph. The novel surface modification technique developed at the UKCAER will be evaluated using vacuum, centrifuge, and hyperbaric filtration equipment. Dewatering tests will be conducted using the fine clean-coal froth produced by the column flotation units at the Powell Mountain Coal Company, Mayflower Preparation Plant in St. Charles, Virginia. The POC-scale studies will be conducted on two different types of clean coal, namely, high-sulfur and low-sulfur clean coal. The Mayflower Plant processes coals from five different seams, thus the dewatering studies results could be generalized for most of the bituminous coals.

  17. Development of the chemical and electrochemical coal cleaning (CECC) process

    SciTech Connect

    Yoon, Roe-Hoan; Basilio, C.I.

    1992-05-01

    The Chemical and Electrochemical Coal Cleaning (CECC) process developed at Virginia Polytechnic Institute and State University was studied further in this project. This process offers a new method of physically cleaning both low- and high-rank coals without requiring fine grinding. The CECC process is based on liberating mineral matter from coal by osmotic pressure. The majority of the work was conducted on Middle Wyodak, Pittsburgh No. 8 and Elkhorn No. 3 coals. The coal samples were characterized for a variety of physical and chemical properties. Parametric studies were then conducted to identify the important operating parameters and to establish the optimum conditions. In addition, fundamental mechanisms of the process were studied, including mineral matter liberation, kinetics of mineral matter and pyrite dissolution, ferric ion regeneration schemes and alternative methods of separating the cleaned coal from the liberated mineral matter. The information gathered from the parametric and fundamental studies was used in the design, construction and testing of a bench-scale continuous CECC unit. Using this unit, the ash content of a Middle Wyodak coal was reduced from 6.96 to 1.61% at a 2 lbs/hr throughput. With an Elkhorn No. 3 sample, the ash content was reduced from 9.43 to 1.8%, while the sulfur content was reduced from 1.57 to 0.9%. The mass balance and liberation studies showed that liberation played a more dominant role than the chemical dissolution in removing mineral matter and inorganic sulfur from the different bituminous coals tested. However, the opposite was found to be the case for the Wyodak coal since this coal contained a significant amount of acid-soluble minerals.

  18. Remediation of Sucarnoochee soil by agglomeration with fine coal

    SciTech Connect

    Narayanan, P.S.; Arnold, D.W.; Rahnama, M.B. )

    1994-01-01

    Fine-sized Blue Creek coal was used to remove high molecular weight hydrocarbons from Sucarnoochee soil, a fine-sized high-organic soil. Fine coal in slurry form was blended with Sucarnoochee soil contaminated with 15.0% by wt of crude oil, and agglomerates were removed in a standard flotation cell. Crude oil in the remediated soil was reduced from the original 15.0% to less than a tenth of a wt% by a two-step process. Oil removal of approx. 99.3% was obtained. An added benefit was that the low-grade coal used in the process was simultaneously upgraded. The final level of cleaning was not affected by initial oil concentration. The process compared favorably with a hot water wash technique used to recovery oils from contaminated soil.

  19. Hydrophobic flocculation flotation for beneficiating fine coal and minerals

    SciTech Connect

    Song, S.; Valdivieso, A.L.

    1998-06-01

    It is shown that hydrophobic flocculation flotation (HFF) is an effective process to treat finely ground ores and slimes so as to concentrate coal and mineral values at a fine size range. The process is based on first dispersing the fine particles suspension, followed by flocculation of fine mineral values or coal in the form of hydrophobic surfaces either induced by specifically adsorbed surfactants or from nature at the conditioning of the slurry with the shear field of sufficient magnitude. The flocculation is intensified by the addition of a small amount of nonpolar oil. finely ground coals, ilmenite slimes, and gold finely disseminated in a slag have been treated by this process. Results are presented indicating that cleaned coal with low ash and sulfur remaining and high Btu recovery can be obtained, and the refractory ores of ilmenite slimes and fine gold-bearing slag can be reasonably concentrated, leading to better beneficiation results than other separation techniques. In addition, the main operating parameters affecting the HFF process are discussed.

  20. Coal cleaning: Progress and potential. [Deep and moderate cleaning of coal from different seams

    SciTech Connect

    Livengood, C.D.; Doctor, R.D.

    1986-11-01

    Results from a detailed analysis of sulfur dioxide (SO/sub 2/) reductions achievable through ''deep'' physical coal cleaning (PCC) at 20 coal-fired power plants in the Ohio-Indiana-Illinois region are presented here. These plants all have capacities larger than 500 MWe, are currently without any flue-gas-desulfurization (FGD) systems, and burn coal of greater than 1% sulfur content (in 1980). Their aggregate emissions of 2.4 million tons of SO/sub 2/ per year represent 55% of the SO/sub 2/ inventory for these states. The principal coal supplies for each power plant were identified and characterized as to coal seam and county of origin, so that published coal-washability data could be matched to each supplier. The SO/sub 2/ reductions that would result from deep cleaning (Level 4) and moderate cleaning (Level 3) of each coal were calculated using a PCC computer model. For deep cleaning, percentage reductions in sulfur content ranged from zero to 52%, with a mean value of 29%, and costs ranged from a low of $364/ton SO/sub 2/ removed to over $2000/ton SO/sub 2/ removed. Because coal suppliers to these power plants employ some voluntary coal cleaning, the anticipated emissions reduction from current levels if deep cleaning were used should be near 20%. These emissions reductions were projected using conventional coal-cleaning-circuit designs. The basic elements of typical commercial PCC designs are briefly described, and current research and development activities in physical, chemical, and biological desulfurization of coal are reviewed. Possible governmental actions to either encourage or mandate coal cleaning are identified and evaluated.

  1. Fine Anthracite Coal Washing Using Spirals

    SciTech Connect

    R.P. Killmeyer; P.H. Zandhuis; M.V. Ciocco; W. Weldon; T. West; D. Petrunak

    2001-05-31

    The spiral performed well in cleaning the coarse 8 x 16 mesh size fraction, as demonstrated by the Ep ranging from 0.091 to 0.177. This is in line with typical spiral performance. In addition, the presence of the coarser size fraction did not significantly affect spiral performance on the typical 16 x 100 mesh fraction, in which the Ep ranged from 0.144 to 0.250. Changes in solids concentration and flow rate did not show a clear correlation with spiral performance. However, for difficult-to-clean coals with high near-gravity material, such as this anthracite, a single-stage spiral cleaning such a wide size fraction may not be able to achieve the clean coal ash and yield specifications required. In the first place, while the performance of the spiral on the coarse 8 x 16 mesh fraction is good with regard to Ep, the cutpoints (SG50s) are high (1.87 to 1.92), which may result in a clean coal with a higher-than-desired ash content. And second, the combination of the spiral's higher overall cutpoint (1.80) with the high near-gravity anthracite results in significant misplaced material that increases the clean coal ash error. In a case such as this, one solution may be to reclean the clean coal and middlings from the first-stage spiral in a second stage spiral.

  2. Process for treating moisture laden coal fines

    DOEpatents

    Davis, Burl E.; Henry, Raymond M.; Trivett, Gordon S.; Albaugh, Edgar W.

    1993-01-01

    A process is provided for making a free flowing granular product from moisture laden caked coal fines, such as wet cake, by mixing a water immiscible substance, such as oil, with the caked coal, preferably under low shear forces for a period of time sufficient to produce a plurality of free flowing granules. Each granule is preferably comprised of a dry appearing admixture of one or more coal particle, 2-50% by weight water and the water immiscible substance.

  3. Reducing the moisture content of clean coals

    SciTech Connect

    Kehoe, D. )

    1992-12-01

    Coal moisture content can profoundly effect the cost of burning coal in utility boilers. Because of the large effect of coal moisture, the Empire State Electric Energy Research Corporation (ESEERCO) contracted with the Electric Power Research Institute to investigate advanced coal dewatering methods at its Coal Quality Development Center. This report contains the test result on the high-G solid-bowl centrifuge, the second of four devices to be tested. The high-G solid-bowl centrifuge removes water for coal by spinning the coal/water mixture rapidly in a rotating bowl. This causes the coal to cling to the sides of the bowl where it can be removed, leaving the water behind. Testing was performed at the CQDC to evaluate the effect of four operating variables (G-ratio, feed solids concentration, dry solids feed rate, and differential RPM) on the performance of the high-G solid-bowl centrifuge. Two centrifuges of different bowl diameter were tested to establish the effect of scale-up of centrifuge performance. Testing of the two centrifuges occurred from 1985 through 1987. CQDC engineers performed 32 tests on the smaller of the two centrifuges, and 47 tests on the larger. Equations that predict the performance of the two centrifuges for solids recovery, moisture content of the produced coal, and motor torque were obtained. The equations predict the observed data well. Traditional techniques of establishing the performance of centrifuge of different scale did not work well with the two centrifuges, probably because of the large range of G-ratios used in the testing. Cost of operating a commercial size bank of centrifuges is approximately $1.72 per ton of clean coal. This compares well with thermal drying, which costs $1.82 per ton of clean coal.

  4. Granuflow and Mulled coal: Alternative processes for fine coal recovery

    SciTech Connect

    Davis, B.E.

    1999-07-01

    Granuflow and Mulled Coal were developed in parallel to enhance the ability to recover and process wet coal fines. There are some similarities in the processes; however, the end products are quite different. This paper will compare the properties of the two products prepared from the same coal and identify the unique properties of each. Criteria for selecting between the two processes, including cost, will be discussed.

  5. Appalachian Clean Coal Technology Consortium. Quarterly technical progress report, 1996

    SciTech Connect

    Yoon, R.-H.; Phillips, D.I.; Luttrell, G.H.; Basim, B.; Sohn, S.

    1996-07-01

    The Appalachian Clean Coal Technology Consortium (ACCTC) has been established to help U.S. Coal producers, particularly those in the Appalachian region, increase the production of lower-sulfur coal. The consortium has three charter members, including Virginia Polytechnic Institute and State University, West Virginia University, and the University of Kentucky. The Consortium also includes industry affiliate members that form an Advisory Committee. In keeping with the recommendations of the Advisory Committee, first-year R&D activities are focused on two areas of research: fine coal dewatering and modeling of spirals. The industry representatives to the Consortium identified fine coal dewatering as the most needed area of technology development. Dewatering studies will be conducted by Virginia Tech`s Center for Coal and Minerals Processing. A spiral model is developed by West Virginia University. The research to be performed by the University of Kentucky has recently been determined to be: ``A Study of Novel Approaches for Destabilization of Flotation Froth``. Acoomplishments to date are reported.

  6. Appalachian Clean Coal Technology Consortium. Technical progress report, January 1, 1995--March 31, 1995

    SciTech Connect

    Feeley, T.J. III

    1995-06-26

    The Appalachian Clean Coal Technology Consortium (ACCTC) has been established to help U.S. Coal producers, particularly those in the Appalachian region, increase the production of lower-sulfur coal. The cooperative research conducted as part of the consortium activities will help utilities meet the emissions standards established by the 1990 Clean Air Act Amendments, enhance the competitiveness of U.S. coals in the world market, create jobs in economically-depressed coal producing regions, and reduce U.S. dependence on foreign energy supplies. The consortium has three charter members, including Virginia Polytechnic Institute and State University, West Virginia University, and the University of Kentucky. The Consortium also includes industry affiliate members that form an Advisory Committee. Affiliate members currently include AMVEST Minerals; Arch Minerals Corp.; A.T. Massey Coal Co.; Carpco, Inc.; CONSOL Inc.; Cyprus Amax Coal Co.; Pittston Coal Management Co.; and Roberts & Schaefer Company. First year research has focused on fine coal dewatering and modeling.

  7. Clean coal technology: Export finance programs

    SciTech Connect

    Not Available

    1993-09-30

    Participation by US firms in the development of Clean Coal. Technology (CCT) projects in foreign countries will help the United States achieve multiple national objectives simultaneously--addressing critical goals related to energy, environmental technology, industrial competitiveness and international trade. US participation in these projects will result in an improved global environment, an improvement in the balance of payments and an increase in US jobs. Meanwhile, host countries will benefit from the development of economically- and environmentally-sound power facilities. The Clean Air Act Amendments of 1990 (Public Law 101-549, Section 409) as supplemented by a requirement in the Energy Policy Act of 1992 (Public Law 102-486, Section 1331(f)) requires that the Secretary of Energy, acting through the Trade Promotion Coordinating Committee Subgroup on Clean Coal Technologies, submit a report to Congress with information on the status of recommendations made in the US Department of Energy, Clean Coal Technology Export Programs, Report to the United States Congress, February 1992. Specific emphasis is placed on the adequacy of financial assistance for export of CCTS. This report fulfills the requirements of the Act. In addition, although this report focuses on CCT power projects, the issues it raises about the financing of these projects are also relevant to other CCT projects such as industrial applications or coal preparation, as well as to a much broader range of energy and environmental technology projects worldwide.

  8. The Clean Coal Technology Program: Lessons learned

    SciTech Connect

    Not Available

    1994-07-01

    The Clean Coal Technology (CCT) Program is a unique partnership between the federal government and industry that has as its primary goal the successful introduction of new clean coal utilization technologies into the energy marketplace. Clean coal technologies being demonstrated under the CCT Program are establishing a technology base that will enable the nation to meet more stringent energy and environmental goals. Most of the, demonstrations are being conducted at commercial scale, in actual user environments, and under circumstances typical of commercial operations. These features allow the potential of the technologies to be evaluated in their intended commercial applications. Each application addresses one of the following four market sectors: advanced electric power generation; environmental control devices; coal processing for clean fuels; and industrial applications. The purpose of this report is fourfold: Explain the CCT program as a model for successful joint government industry partnership for selecting and demonstrating technologies that have promise for adaptation to the energy marketplace; set forth the process by which the process has been implemented and the changes that have been made to improve that process; outline efforts employed to inform potential users and other interested parties about the technologies being developed; and examine some of the questions which must be considered in determining if the CCT Program model can be applied to other programs.

  9. Clean Production of Coke from Carbonaceous Fines

    SciTech Connect

    Craig N. Eatough

    2004-11-16

    In order to produce steel (a necessary commodity in developed nations) using conventional technologies, you must have metallurgical coke. Current coke-making technology pyrolyzes high-quality coking coals in a slot oven, but prime coking coals are becoming more expensive and slot ovens are being shut-down because of age and environmental problems. The United States typically imports about 4 million tons of coke per year, but because of a world-wide coke scarcity, metallurgical coke costs have risen from about $77 per tonne to more than $225. This coke shortage is a long-term challenge driving up the price of steel and is forcing steel makers to search for alternatives. Combustion Resources (CR) has developed a technology to produce metallurgical coke from alternative feedstocks in an environmentally clean manner. The purpose of the current project was to refine material and process requirements in order to achieve improved economic benefits and to expand upon prior work on the proposed technology through successful prototype testing of coke products. The ultimate objective of this project is commercialization of the proposed technology. During this project period, CR developed coke from over thirty different formulations that meet the strength and reactivity requirements for use as metallurgical coke. The technology has been termed CR Clean Coke because it utilizes waste materials as feedstocks and is produced in a continuous process where pollutant emissions can be significantly reduced compared to current practice. The proposed feed material and operating costs for a CR Clean Coke plant are significantly less than conventional coke plants. Even the capital costs for the proposed coke plant are about half that of current plants. The remaining barrier for CR Clean Coke to overcome prior to commercialization is full-scale testing in a blast furnace. These tests will require a significant quantity of product (tens of thousands of tons) necessitating the construction

  10. Sonic enhancement of physical and chemical cleaning of coal

    SciTech Connect

    Buttermore, W.H.; Slomka, B.J.; Dawson, M.R.

    1988-09-01

    Research efforts continued with laboratory tests to characterize the effects of sonication on coal and mineral particles and their surfaces. Several techniques were employed to compare samples of sonicated and unsonicated Illinois seam coal. In particular, the effects of acoustic cavitation on particle size distribution and resulting mineral redistributions were studied. Results indicate that coal and mineral particles undergo extensive breakage in the coarser sizes between 8 mesh and 30 mesh (US sieve), with a significant accumulation of fine material in the size range below 200 mesh. Also, a novel method was developed for the characterization of coal and mineral surfaces exposed to sonication and other cleaning processes. The new method employs a unique flow cell to permit the dynamic measurement of dye adsorption on coal and mineral particle surfaces. The rates and extents of the adsorption of ionic dyes on Illinois No. 6 coal were highly dependent on mineral content and particle size of ground coal samples. 4 refs., 7 figs., 3 tabs.

  11. Attempts to combat problems of cleaning fines

    SciTech Connect

    Khan, L.A.; Baxter, J.W.

    1986-01-01

    This paper first discusses the physicochemical cleaning methods used to process fines followed by an analysis of the subprocesses of froth flotation and the adverse effects of slimes and particle oxidation. These subprocesses include the phenomena of interception, contact, adhesion and levitation. Preventive and corrective measures to combat the generation of fines and their effects are suggested. Preventive measures include controlled grinding, limited liberation, flotation at coarser sizes. Means of preventing oxidation and/or removing oxidation products are also discussed. Corrective measure to increase recovery include intensive aeration, aggregation of particles, intensive mixing, increased retention time, and reduction of detachment. Measures leading to improves selectivity involve means to reduce slime coating, achieve selective mineralization of bubbles and minimize entrapment.

  12. Physical cleaning of coal using perchloroethylene as heavy medium

    SciTech Connect

    Thome, T.L.; Fullerton, K.L.; Lee, S.

    1994-12-31

    Use of perchloroethylene solvent in the physical cleaning of finely crushed coal has been studied in a glass tube batch apparatus. The density of perchloroethylene makes it an ideal heavy medium for float/sink separation processes. Float/sink removal of pyrites and mineral matter has been studied to determine the effect of process variables. The effect of various parameters is studied, such as mean residence time, solvent-to-coal ratio, and heavy medium density. The density of the perchloroethylene solvent is varied using kerosene to study the effects of medium density. The test results are used to assess the effectiveness of perchloroethylene as a heavy medium for the removal of pyritic sulfur from the coal. The data is used to develop a model of the process for use in scale-up and plant studies.

  13. Regional Effort to Deploy Clean Coal Technologies

    SciTech Connect

    Gerald Hill; Kenneth Nemeth; Gary Garrett; Kimberly Sams

    2009-01-31

    The Southern States Energy Board's (SSEB) 'Regional Effort to Deploy Clean Coal Technologies' program began on June 1, 2003, and was completed on January 31, 2009. The project proved beneficial in providing state decision-makers with information that assisted them in removing barriers or implementing incentives to deploy clean coal technologies. This was accomplished through two specific tasks: (1) domestic energy security and diversity; and (2) the energy-water interface. Milestones accomplished during the project period are: (1) Presentations to Annual Meetings of SSEB Members, Associate Member Meetings, and the Gasification Technologies Council. (2) Energy: Water reports - (A) Regional Efforts to Deploy Clean Coal Technologies: Impacts and Implications for Water Supply and Quality. June 2004. (B) Energy-Water Interface Challenges: Coal Bed Methane and Mine Pool Water Characterization in the Southern States Region. 2004. (C) Freshwater Availability and Constraints on Thermoelectric Power Generation in the Southeast U.S. June 2008. (3) Blackwater Interactive Tabletop Exercise - Decatur, Georgia April 2007. (4) Blackwater Report: Blackwater: Energy and Water Interdependency Issues: Best Practices and Lessons Learned. August 2007. (5) Blackwater Report: BLACKWATER: Energy Water Interdependency Issues REPORT SUMMARY. April 2008.

  14. Surface magnetic enhancement for coal cleaning

    SciTech Connect

    Hwang, J.Y.

    1992-01-01

    The program consisted of a fundamental study to define the chemistry for the interactions between magnetic reagent and mineral and coal particles, a laboratory study to determine the applicability of this technology on coal cleaning, and a parameter study to evaluate the technical and economical feasibility of this technology for desulfurization and de-ashing under various processing schemes. Surface magnetic enhancement using magnetic reagent is a new technology developed at the Institute. This technology can be applied to separate pyrite and other minerals particles from coal with a magnetic separation after adsorbing magnetic reagent on the surface of pyrite and other minerals particles. Particles which have absorbed magnetic reagent are rendered magnetic. The adsorption can be controlled to yield selectivity. Thus, the separation of traditionally nonmagnetic materials with a magnetic separator can be achieved. Experiments have been performed to demonstrate the theoretical fundamentals and the applications of the technology. Adsorbability, adsorption mechanisms, and adsorption selectivity are included in the fundamental study. The effects of particle size, magnetic reagent dosage, solid contents, magnetic matrix, applied magnetic field strengths, retention times, and feed loading capacities are included in the application studies. Three coals, including Illinois No. 6, Lower Kittanning and Pocahontas seams, have been investigated. More than 90% pyritic sulfur and ash reductions have been achieved. Technical and economic feasibilities of this technology have been demonstrated in this study. Both are competitive to that of the froth flotation approach for coal cleaning.

  15. Clean coal: Global opportunities for small businesses

    SciTech Connect

    1998-01-01

    The parallel growth in coal demand and environmental concern has spurred interest in technologies that burn coal with greater efficiency and with lower emissions. Clean Coal Technologies (CCTs) will ensure that continued use of the world`s most abundant energy resource is compatible with a cleaner, healthier environment. Increasing interest in CCTs opens the door for American small businesses to provide services and equipment for the clean and efficient use of coal. Key players in most coal-related projects are typically large equipment manufacturers, power project developers, utilities, governments, and multinational corporations. At the same time, the complexity and scale of many of these projects creates niche markets for small American businesses with high-value products and services. From information technology, control systems, and specialized components to management practices, financial services, and personnel training methods, small US companies boast some of the highest value products and services in the world. As a result, American companies are in a prime position to take advantage of global niche markets for CCTs. This guide is designed to provide US small businesses with an overview of potential international market opportunities related to CCTs and to provide initial guidance on how to cost-effectively enter that growing global market.

  16. Clean coal technology. Coal utilisation by-products

    SciTech Connect

    2006-08-15

    The need to remove the bulk of ash contained in flue gas from coal-fired power plants coupled with increasingly strict environmental regulations in the USA result in increased generation of solid materials referred to as coal utilisation by-products, or CUBs. More than 40% of CUBs were sold or reused in the USA in 2004 compared to less than 25% in 1996. A goal of 50% utilization has been established for 2010. The American Coal Ash Association (ACCA) together with the US Department of Energy's Power Plant Improvement Initiative (PPPI) and Clean Coal Power Initiative (CCPI) sponsor a number of projects that promote CUB utilization. Several are mentioned in this report. Report sections are: Executive summary; Introduction; Where do CUBs come from?; Market analysis; DOE-sponsored CUB demonstrations; Examples of best-practice utilization of CUB materials; Factors limiting the use of CUBs; and Conclusions. 14 refs., 1 fig., 5 tabs., 14 photos.

  17. Advanced clean coal utilization technologies

    SciTech Connect

    Moritomi, Hiroshi

    1993-12-31

    The most important greenhouse gas is CO{sub 2} from coal utilization. Ways of mitigating CO{sub 2} emissions include the use of alternative fuels, using renewable resources and increasing the efficiency of power generation and end use. Adding to such greenhouse gas mitigation technologies, post combustion control by removing CO{sub 2} from power station flue gases and then storing or disposing it will be available. Although the post combustion control have to be evaluated in a systematic manner relating them to whether they are presently available technology, to be available in the near future or long term prospects requiring considerable development, it is considered to be a less promising option owing to the high cost and energy penalty. By contrast, abatement technologies aimed at improving conversion efficiency or reducing energy consumption will reduce emissions while having their own commercial justification.

  18. Healy Clean Coal Project: A DOE Assessment

    SciTech Connect

    National Energy Technology Laboratory

    2003-09-01

    The goal of the U.S. Department of Energy's (DOE) Clean Coal Technology (CCT) Program is to provide the energy marketplace with advanced, more efficient, and environmentally responsible coal utilization options by conducting demonstrations of new technologies. These demonstration projects are intended to establish the commercial feasibility of promising advanced coal technologies that have been developed to a level at which they are ready for demonstration testing under commercial conditions. This document serves as a DOE post-project assessment (PPA) of the Healy Clean Coal Project (HCCP), selected under Round III of the CCT Program, and described in a Report to Congress (U.S. Department of Energy, 1991). The desire to demonstrate an innovative power plant that integrates an advanced slagging combustor, a heat recovery system, and both high- and low-temperature emissions control processes prompted the Alaska Industrial Development and Export Authority (AIDEA) to submit a proposal for this project. In April 1991, AIDEA entered into a cooperative agreement with DOE to conduct this project. Other team members included Golden Valley Electric Association (GVEA), host and operator; Usibelli Coal Mine, Inc., coal supplier; TRW, Inc., Space & Technology Division, combustor technology provider; Stone & Webster Engineering Corp. (S&W), engineer; Babcock & Wilcox Company (which acquired the assets of Joy Environmental Technologies, Inc.), supplier of the spray dryer absorber technology; and Steigers Corporation, provider of environmental and permitting support. Foster Wheeler Energy Corporation supplied the boiler. GVEA provided oversight of the design and provided operators during demonstration testing. The project was sited adjacent to GVEA's Healy Unit No. 1 in Healy, Alaska. The objective of this CCT project was to demonstrate the ability of the TRW Clean Coal Combustion System to operate on a blend of run-of-mine (ROM) coal and waste coal, while meeting strict

  19. Coal surface control for advanced fine coal flotation

    SciTech Connect

    Fuerstenau, D.W.; Sastry, K.V.S.; Hanson, J.S.; Harris, G.; Sotillo, F.; Diao, J. ); Somasundaran, P.; Harris, C.C.; Vasudevan, T.; Liu, D.; Li, C. ); Hu, Weibai; Zou, Y.; Chen, W. ); Choudhry, V.; Sehgal, R.; Ghosh, A. )

    1990-08-15

    The primary objective of this research project is to develop advanced flotation methods for coal cleaning in order to achieve near total pyritic-sulfur removal at 90% Btu recovery, using coal samples procured from six major US coal seams. Concomitantly, the ash content of these coals is to be reduced to 6% or less. Work this quarter concentrated on the following: washability studies, which included particle size distribution of the washability samples, and chemical analysis of washability test samples; characterization studies of induction time measurements, correlation between yield, combustible-material recovery (CMR), and heating-value recovery (HVR), and QA/QC for standard flotation tests and coal analyses; surface modification and control including testing of surface-modifying reagents, restoration of hydrophobicity to lab-oxidized coals, pH effects on coal flotation, and depression of pyritic sulfur in which pyrite depression with calcium cyanide and pyrite depression with xanthated reagents was investigated; flotation optimization and circuitry included staged reagent addition, cleaning and scavenging, and scavenging and middling recycling. Weathering studies are also discussed. 19 figs., 28 tabs.

  20. Fine coal washability of Alaskan coals

    SciTech Connect

    Rao, P.D.

    1984-01-25

    Technical problems involving sample pulverization and dispersion of solids during centrifugal float sink process have been solved. Work has been completed on seven samples. The seven represent five coal fields ranging in rank from subbituminous C to high volatile B bituminous. We are confident the system developed will work for all 50 samples needed to be processed under the grant. Results presented in the attached tables show washability analysis of samples crushed to 65 mesh, 200 mesh and 325 mesh sizes. Proximate and Ultimate analysis of 1.6 Float and Sink products of samples crushed to 325 mesh are also presented. With the exception of major oxide analysis of 1.6 float and sink products work on the seven samples is complete. We are awaiting installation of our newly purchased Spectraspan V ICP/DCP system for completion of this phase of the program. 11 tables.

  1. The Healy clean coal project: An overview

    SciTech Connect

    Olson, J.B.; McCrohan, D.V.

    1997-12-31

    The Healy Clean Coal Project, selected by the US Department of Energy under Round III of the Clean Coal Technology Program is currently in construction. The project is owned and financed by the Alaska Industrial Development and Export Authority (AIDEA), and is cofunded by the US Department of Energy. Construction is scheduled to be completed in August of 1997, with startup activity concluding in December of 1997. Demonstration, testing and reporting of the results will take place in 1998, followed by commercial operation of the facility. The emission levels of NOx, SO{sub 2} and particulates from this 50 megawatt plant are expected to be significantly lower than current standards. The project status, its participants, a description of the technology to be demonstrated, and the operational and performance goals of this project are presented.

  2. Introduction of clean coal technology in Japan

    SciTech Connect

    Takashi Kiga

    2008-01-15

    Coal is an abundant resource, found throughout the world, and inexpensive and constant in price. For this reason, coal is expected to play a role as one of the energy supply sources in the world. The most critical issues to promote utilization of coal are to decrease the environmental load. In this report, the history, outline and recent developments of the clean coal technology in Japan, mainly the thermal power generation technology are discussed. As recent topics, here outlined first is the technology against global warming such as the improvement of steam condition for steam turbines, improvement of power generation efficiency by introducing combined generation, carbon neutral combined combustion of biomass, and carbon dioxide capture and storage (CCS) technology. Also introduced are outlines of Japanese superiority in application technology against NOx and SO{sub 2} which create acid rain, development status of the technical improvement in the handling method for coal which is a rather difficult solid-state resource, and utilization of coal ash.

  3. Clean and Secure Energy from Coal

    SciTech Connect

    Smith, Philip; Davies, Lincoln; Kelly, Kerry; Lighty, JoAnn; Reitze, Arnold; Silcox, Geoffrey; Uchitel, Kirsten; Wendt, Jost; Whitty, Kevin

    2014-08-31

    The University of Utah, through their Institute for Clean and Secure Energy (ICSE), performed research to utilize the vast energy stored in our domestic coal resources and to do so in a manner that will capture CO2 from combustion from stationary power generation. The research was organized around the theme of validation and uncertainty quantification (V/UQ) through tightly coupled simulation and experimental designs and through the integration of legal, environment, economics and policy issues.

  4. How clean gas is made from coal

    NASA Astrophysics Data System (ADS)

    Felder, R. M.; Kelly, R. M.; Ferrell, J. K.; Rousseau, R. W.

    1980-06-01

    Currently, many processes to gasify coal exist, but the technology of synthesis gas cleanup is not as well developed. The present paper deals with the operating experience and some preliminary results from a fluidized-bed pilot plant built with the objective to characterize completely the gaseous and condensed-phase emissions from the gasification-gas-cleaning process and to determine how emission rates of various pollutants and methanation catalyst poisons depend on adjustable process parameters.

  5. ULTRASONICALLY-ENHANCED DENSE-MEDIUM CYCLONING FOR FINE COAL AND COAL REFUSE IMPOUNDMENT MATERIALS

    SciTech Connect

    Dr. Mark S. Klima; Dr. Barbara J. Arnold

    2001-08-01

    The Pennsylvania State University, its project team (Typlex, Inc., DAGER, Inc., and PrepTech, Inc.), and advisory committee members have demonstrated the application of ultrasonic energy during dense-medium cyclining and subsequent recovery of fine coal and coal refuse impoundment materials. The results will help to extend the range of conventional dense-medium cyclining to sizes now typically cleaned in relatively inefficient water-only cyclone and spiral concentrators circuits. This technology also provides a potential approach to produce ultra-clean material as would be used for feedstocks for premium carbon products. This report describes Phase I of the project, which involved laboratory testing of dense-medium cyclining and subsequent medium recovery, with and without ultrasonic treatment, along with fundamental dispersion testing. Dense-medium cycloning was conducted with a 76.2-mm (3-in.) diameter cyclone under various conditions including magnetite grade, medium relative density, inlet pressure, cyclone geometry, and feed coal. Dense-medium recovery testing was carried out with a 305-mm (12-in.) diameter x 152-mm (6-in.) wide wet-drum magnetic separator using the cyclone clean coal and refuse products as the feed material. Fundamental testing of dispersion/reagglomeration phenomena was conducted with coal/clay mixtures. In almost all cases, the dense-medium cyclone was capable of achieving separations down to approximately 0.037 mm. Ultrasonic treatment had a slight effect on reducing the ash content of the clean coal. It was also found that ultrasonic treatment improved the purity of the magnetic fraction during wet-drum magnetic separation. The treatment was particularly beneficial for the cyclone overflow material. The fundamental testing indicated that agitation after ultrasonic treatment is necessary to disperse fine particles and to prevent agglomeration.

  6. Development of a coal cleaning control system

    SciTech Connect

    Conkle, H.N.; Barnes, R.H.; Orban, J.E.; Webb, P.R.

    1990-03-09

    The US Department of Energy selected the Battelle-Electric Power Research Institute-Science Applications International Corporation team to evaluate and develop on-line slurry ash, percent solids, and sulfur analysis instrumentation and process control technology. The project's objectives were (1) to develop an accurate, versatile, easy to use, on-line coal slurry analyzer and (2) to develop control strategies for analysis, control, and optimization of advanced and conventional coal-cleaning plant. The project's scope included (1) the installation of a slurry test loop, ash, percent solids, and sulfur instruments; (2) evaluation of instrument accuracy with various coals, under various slurry conditions; and (3) assessment of the cost and benefits to be derived from on-line analysis and control 12 refs., 40 figs., 16 tabs.

  7. Evaluation of hyperbaric filtration for fine coal dewatering. Final report

    SciTech Connect

    Parekh, B.K.; Hogg, R.; Fonseca, A.

    1996-08-15

    The main objectives of the project were to investigate the fundamental aspects of particle-liquid interaction in fine coal dewatering, to conduct laboratory and pilot plant studies on the applicability of hyperbaric filter systems and to develop process conditions for dewatering of fine clean coal to less than 20% moisture. The program consisted of three phases, namely Phase 1 -- Model Development, Phase 2 -- Laboratory Studies, Phase 3 -- Pilot Plant Testing. The Pennsylvania State University led efforts in Phase 1, the University of Kentucky in Phase 2, and CONSOL Inc. in Phase 3 of the program. All three organizations were involved in all the three phases of the program. The Pennsylvania State University developed a theoretical model for hyperbaric filtration systems, whereas the University of Kentucky conducted experimental studies to investigate fundamental aspects of particle-liquid interaction and application of high pressure filter in fine coal dewatering. The optimum filtration conditions identified in Phase 1 and 2 were tested in two of the CONSOL Inc. coal preparation plants using an Andritz Ruthner portable hyperbaric filtration unit.

  8. Environmental issues affecting clean coal technology deployment

    SciTech Connect

    Miller, M.J.

    1997-12-31

    The author outlines what he considers to be the key environmental issues affecting Clean Coal Technology (CCT) deployment both in the US and internationally. Since the international issues are difficult to characterize given different environmental drivers in various countries and regions, the primary focus of his remarks is on US deployment. However, he makes some general remarks, particularly regarding the environmental issues in developing vs. developed countries and how these issues may affect CCT deployment. Further, how environment affects deployment depends on which particular type of clean coal technology one is addressing. It is not the author`s intention to mention many specific technologies other than to use them for the purposes of example. He generally categorizes CCTs into four groups since environment is likely to affect deployment for each category somewhat differently. These four categories are: Precombustion technologies such as coal cleaning; Combustion technologies such as low NOx burners; Postcombustion technologies such as FGD systems and postcombustion NOx control; and New generation technologies such as gasification and fluidized bed combustion.

  9. Milliken Clean Coal project-update

    SciTech Connect

    Janik, G.S.; Chang, S.C.; Szalach, P.A.

    1995-12-31

    The Milliken Clean Coal Demonstration Project was selected for funding in Round 4 of the U.S. DOE`s Clean Coal Demonstration Program. The project`s sponsor is New York State Electric and Gas Corporation (NYSEG). Project team members include CONSOL Inc., Saarberg-Holter-Umwelttechnik (S-H-U), NALCO/FuelTech, Stebbins Engineering and Manufacturing Co., DHR Technologies, and ABB/CE Air Preheater. The project will provide full-scale demonstration of a combination of innovative emission-reducing technologies and plant upgrades for the control of sulfur dioxide (SO{sub 2}) and nitrogen oxides (NO{sub x}) emissions from a coal-fired steam generator without a significant loss of station efficiency. The demonstration project is being conducted at NYSEG`s Milliken Station, located in Lansing, New York. Milliken Station has two Combustion Engineering 150 MWe pulverized coal-fired units built in the 1950s. The S-H-U FGD process and the LNCFS-Level III low-NO{sub x} burner are being installed on both units.

  10. Engineering development of advanced physical fine coal cleaning technologies: Froth flotation. Quarterly technical progress report No. 13, October 1, 1991--December 31, 1991

    SciTech Connect

    Not Available

    1993-02-12

    Work completed produced the criteria for additional engineering analysis, computation and detailed experimental benchscale testing for areas of uncertainty. The engineering analysis, computation, bench-scale testing and component development was formulated to produce necessary design information to define a commercially operating system. In order to produce the required information by means of bench-scale testing and component development, a uniform coal sample was procured. After agreement with DOE, a selected sample of coal from those previously listed was secured. The test plan was developed in two parts. The first part listed procedures for engineering and computational analyses of those deficiencies previously identified that could be solved without bench scale testing. Likewise, the second part prepared procedures for bench-scale testing and component development for those deficiencies previously identified in Task 3.

  11. Engineering development of advanced physical fine coal cleaning technologies: Froth flotation. Quarterly technical progress report No. 14, January 1, 1992--March 31, 1992

    SciTech Connect

    Not Available

    1992-12-31

    In order to develop additional confidence in the conceptual design of the advanced froth flotation circuit, a 2-3 TPH Proof-of-Concept (POC) facility was necessary. During operation of this facility, the ICF KE team will demonstrate the ability of the conceptual flowsheets to meet the program goals of maximum pyritic sulfur reduction coupled with maximum energy recovery on three DOE specified coals. The POC circuit was designed to be integrated into the Ohio Coal Development`s facility near Beverly, Ohio. OCDO`s facility will provide the precleaning unit operations and ICF KE will add the advanced froth flotation circuitry. The work in this task will include the POC conceptual design, flowsheet development, equipment list, fabrication and construction drawings, procurement specifications and bid packages and a facilities.

  12. Recovery of coal fines from preparation plant effluents. Final technical report, September 1, 1990--August 31, 1991

    SciTech Connect

    Choudhry, V.

    1991-12-31

    The objectives of this project were to test and demonstrate the feasibility of recovering coal fines that are currently disposed of with coal preparation plant effluent streams and producing a fine clean coal product that can be blended with the plant coarse clean coal. This recovery was effected by means of Michigan Technological University`s static tube flotation process, which was successfully demonstrated on a number of raw coals to reject 85% of the pyritic sulfur and recover 90% of the combustible matter. Under this project, the process parameters for the technology were modified for this application in order to recover a low-ash, low-sulfur clean coal that is, at a minimum, compatible with the quality of the clean coal currently produced by the preparation plant.

  13. Fine particle clay catalysts for coal liquefaction

    SciTech Connect

    Olson, E.S.

    1991-01-01

    The efficient production of environmentally acceptable distillate fuels requires catalysts for hydrogenation and cleavage of the coal macromolecules and removal of oxygen, nitrogen, and sulfur heteroatoms. The goal of the proposed research is to develop new catalysts for the direct liquefaction of coal. This type of catalyst consists of fine clay particles that have been treated with reagents which form pillaring structures between the aluminosilicate layers of the clay. The pillars not only hold the layers apart but also constitute the active catalytic sites for hydrogenation of the coal and solvent used in the liquefaction. The pillaring catalytic sites are composed of pyrrhotite, which has been previously demonstrated to be active for coal liquefaction. The pyrrhotite sites are generated in situ by sulfiding the corresponding oxyiron species. The size of the catalyst will be less than 40 nm in order to promote intimate contact with the coal material. Since the clays and reagents for pillaring and activating the clays are inexpensive, the catalysts can be discarded after use, rather than regenerated by a costly process. The proposed work will evaluate methods for preparing the fine particle iron-pillared clay dispersions and for activating the particles to generate the catalysts. Characterization studies of the pillared clays and activated catalysts will performed. The effectiveness of the pillared clay dispersion for hydrogenation and coal liquefaction will be determined in several types of testing. 5 refs., 1 tab.

  14. Fine particle clay catalysts for coal liquefaction

    SciTech Connect

    Olson, E.S.

    1991-01-01

    The efficient production of environmentally acceptable distillate fuels requires catalysts for hydrogenation and cleavage of the coal macromolecules and removal of oxygen, nitrogen, and sulfur heteroatoms. The goal of the proposed research is to develop new catalysts for the direct liquefaction of coal. This type of catalyst consists of fine clay particles that have been treated with reagents which form pillaring structures between the aluminosilicate layers of the clay. The pillars not only hold the layers apart but also constitute the active catalytic sites for hydrogenation of the coal and the solvent used in the liquefaction. The pillaring catalytic sites are composed of pyrrhotite, which has been previously demonstrated to be active for coal liquefaction. The pyrrhotite sites are generated in situ by sulfiding the corresponding oxyiron species. The size of the catalyst will be less than 40 nm in order to promote intimate contact with the coal material. Since the clays and reagents for pillaring and activating the clays are inexpensive, the catalysts can be discarded after use, rather than regenerated by a costly process. The proposed work will evaluate methods for preparing the fine particle iron-pillared clay dispersions and for activating the particles to generate the catalysts. Characterization studies of the pillared clays and activated catalysts will be performed. The effectiveness of the pillared clay dispersion for hydrogenation and coal liquefaction will be determined in several types of testing.

  15. Design Fuels Corporation (DFC)-Apache, Inc. coal reclamation system for the plant of the future for processing clean coal

    SciTech Connect

    Hoppe, J.; Karsnak, G.

    1998-12-31

    The mechanical washing processing and drying portion of the DFC process offers an efficient method for cleaning of pyritic sulfur bearing compounds which represents 25% sulfur reduction from original run-of-mine coal quality. This reduction can be augmented with the use of calcium and sodium based compounds to reduce the sulfur in many coals to produce compliance quality coal. The use of mechanical/physical methods for the removal of the pyritic material found in coal is used by the DFC process as a first step to the final application of a complete coal refuse clean-up technology based on site specific conditions of the parent coal. The paper discusses the use of the DFC process to remediate slurry ponds and tailings piles and to improve coal cleaning by gravity separation methods, flotation, hydrocyclones and spiral separators, dense media separation, water only cyclones, and oil/solvent agglomeration. A typical DFC Project is the Rosa Coal Reclamation Project which involves the development of a bituminous coal waste impoundment reclamation and washery system. The plant would be located adjacent to a coal fines pond or tailings pond and refuse pile or gob pile at a former coal strip mine in Oneonta, Alabama. Design Fuels would provide a development program by which coal waste at the Rosa Mine could be reclaimed, cleaned and sold profitably. This feedstock could be furnished from recovered coal for direct use in blast furnaces, or as feedstock for coke ovens at 250,000 tons per year at an attractive price on a 10-year contract basis. The site has an old coal washing facility on the property that will be dismantled. Some equipment salvage has been considered; and removal of the existing plant would be the responsibility of Design Fuels. The paper briefly discusses the market potential of the process.

  16. Burning coal more cleanly and efficiently

    SciTech Connect

    Not Available

    1986-08-01

    Clean coal-burning technologies, long an object of research, have become a political hot potato overnight, caught up in the debate over how best to control acid rain. Suddenly a host of U.S. government officials have come forward, all determined to ''do something about acid rain.'' But what should be done. Some want to mandate pollution controls, like scrubbers, on existing coal-burning power plants; other want to push for new, cleaner ways to burn coal. Regardless of what Governemnt officials decide, engineers who have looked into the problem have reached a firm conclusion: the new technologies promise better pollution control at lower cost than attempts to patch the old systems; they also solve another utility problem-how to add small increments of generating capacity in only a few years. Unlike scrubbers, which capture pollutants from coal boilers as they flow up the stack, the new methods-fluidized-bed combustion and coal gasification-consume hydrocarbons and remove gaseous pollutants (such as sulfur dioxide and nitrogen oxide) during the combustion process itself. Integrating emission control into the combustion or gasification process is less costly, less energy-intensive, and more efficient than removing pollutants from the flue gas. The new alternatives will make better use of utility and ratepayer money, proponents of the new technologies maintain.

  17. Evaluation of hyperbaric filtration for fine coal dewatering. Third quarterly technical progress report, March 1, 1993--May 31, 1993

    SciTech Connect

    Parekh, B.K.; Hogg, R.; Fonseca, A.

    1993-09-01

    The main objectives of the project are to investigate the fundamental aspects of particle-liquid interaction in fine coal dewatering, to conduct laboratory and pilot plant studies on the applicability of hyperbaric filter systems and to develop process conditions for dewatering of fine clean coal to less than 20 percent moisture. Progress is described.

  18. Pilot Plant Program for the AED Advanced Coal Cleaning System. Phase II. Interim final report

    SciTech Connect

    Not Available

    1980-08-01

    Advanced Energy Dynamics, Inc. (AED), has developed a proprietary coal cleaning process which employs a combination of ionization and electrostatic separation to remove both sulfur and ash from dry pulverized coal. The Ohio Department of Energy sponsored the first part of a program to evaluate, develop, and demonstrate the process in a continuous-flow pilot plant. Various coals used by Ohio electric utilities were characterized and classified, and sulfur reduction, ash reduction and Btu recovery were measured. Sulfur removal in various coals ranged from 33 to 68% (on a Btu basis). Ash removal ranged from 17 to 59% (on a Btu basis). Ash removal of particles greater than 53 microns ranged from 46 to 88%. Btu recovery ranged from 90 to 97%. These results, especially the large percentage removal of ash particles greater than 53 microns, suggest that the AED system can contribute materially to improved boiler performance and availability. The study indicated the following potential areas for commercial utilization of the AED process: installation between the pulverizer and boiler of conventional coal-fired power utilities; reclamation of fine coal refuse; dry coal cleaning to supplement, and, if necessary, to take the place of conventional coal cleaning; upgrading coal used in: (1) coal-oil mixtures, (2) gasification and liquefaction processes designed to handle pulverized coal; and (3) blast furnaces for making steel, as a fuel supplement to the coke. Partial cleaning of coking coal blends during preheating may also prove economically attractive. Numerous other industrial processes which use pulverized coal such as the production of activated carbon and direct reduction of iron ore may also benefit from the use of AED coal cleaning.

  19. Development of an Ultra-fine Coal Dewatering Technology and an Integrated Flotation-Dewatering System for Coal Preparation Plants

    SciTech Connect

    Wu Zhang; David Yang; Amar Amarnath; Iftikhar Huq; Scott O'Brien; Jim Williams

    2006-12-22

    The project proposal was approved for only the phase I period. The goal for this Phase I project was to develop an industrial model that can perform continuous and efficient dewatering of fine coal slurries of the previous flotation process to fine coal cake of {approx}15% water content from 50-70%. The feasibility of this model should be demonstrated experimentally using a lab scale setup. The Phase I project was originally for one year, from May 2005 to May 2006. With DOE approval, the project was extended to Dec. 2006 without additional cost from DOE to accomplish the work. Water has been used in mining for a number of purposes such as a carrier, washing liquid, dust-catching media, fire-retardation media, temperature-control media, and solvent. When coal is cleaned in wet-processing circuits, waste streams containing water, fine coal, and noncombustible particles (ash-forming minerals) are produced. In many coal preparation plants, the fine waste stream is fed into a series of selection processes where fine coal particles are recovered from the mixture to form diluted coal fine slurries. A dewatering process is then needed to reduce the water content to about 15%-20% so that the product is marketable. However, in the dewatering process currently used in coal preparation plants, coal fines smaller than 45 micrometers are lost, and in many other plants, coal fines up to 100 micrometers are also wasted. These not-recovered coal fines are mixed with water and mineral particles of the similar particle size range and discharged to impoundment. The wasted water from coal preparation plants containing unrecoverable coal fine and mineral particles are called tailings. With time the amount of wastewater accumulates occupying vast land space while it appears as threat to the environment. This project developed a special extruder and demonstrated its application in solid-liquid separation of coal slurry, tailings containing coal fines mostly less than 50 micron. The

  20. Hydrocyclone separation of coal refuse fines

    SciTech Connect

    Clendenin, H.B.

    1983-12-01

    The following conclusions are drawn from the research reported herein: (1) The experimental hydrocyclone apparatus, designed to allow control of the vortex finder length, overflow diameter, underflow diameter, cone angle, and inlet flow rate, is a suitable system for determining the effect of each variable stated on the washing of coal refuse fines. (2) Color-coded spheres of different diameters and specific gravities correlate well as a model of coal refuse fines in the range of 0.0937 inches and larger, insofar as their size and density responding to hydrocyclone separation. (3) Data taken on two experimental systems, using coal refuse fines samples from a gob pile, verify the dimensional analysis by their good correlation. The data collected can be assumed as a guide to geometrically similar hydrocyclones of different sizes. (4) The concentration of solids used during this work was not investigated but is considered a variable of importance in application. (5) Using the experimental hydrocyclone system and spheres along with the concepts of dimensional analysis and similitude, design curves can be generated showing the effect of each parameter on specific gravity separation. (6) Based on the guidance of the design curves, and confirmed by experimentation, a hydrocyclone configuration is recommended for separation of coal refuse fines. (7) Small changes in the vortex finder length causes significant changes in the specific gravity of solids reporting to the overflow. (8) Gob should be pre-screened to remove clay. At that time the undersize material should be sent to a settling pond to be handled as settling pond fines if handled any more at all. 22 references, 44 figures, 16 tables.

  1. POC-scale testing of an advanced fine coal dewatering equipment/technique

    SciTech Connect

    1998-09-01

    Froth flotation technique is an effective and efficient process for recovering of ultra-fine (minus 74 pm) clean coal. Economical dewatering of an ultra-fine clean-coal product to a 20% level moisture will be an important step in successful implementation of the advanced cleaning processes. This project is a step in the Department of Energy`s program to show that ultra-clean coal could be effectively dewatered to 20% or lower moisture using either conventional or advanced dewatering techniques. The cost-sharing contract effort is for 36 months beginning September 30, 1994. This report discusses technical progress made during the quarter from July 1 - September 30, 1997.

  2. Appalachian Clean Coal Technology Consortium. Technical progress report, January 1--March 31, 1996

    SciTech Connect

    1996-05-23

    The Appalachian Clean Coal Technology Consortium has been established to help U.S. Coal producers, particularly those in the Appalachian region, increase the production of lower-sulfur coal. In keeping with the recommendations of the Advisory Committee, first-year R&D activities are focused on two areas of research: fine coal dewatering and modeling of spirals. The industry representatives to the Consortium identified fine coal dewatering as the most needed area of technology development. Dewatering studies are conducted by Virginia Tech`s Center for Coal and Minerals Processing. A spiral model will be developed by West Virginia University. The research to be performed by the University of Kentucky has recently been defined as: A Study of Novel Approaches for Destabilization of Flotation Froth. Accomplishments to date of these three projects are presented in this report.

  3. Improvement of storage, handling, and transportability of fine coal. Final report

    SciTech Connect

    Maxwell, R.C. Jr.; Jamison, P.R.

    1996-03-01

    The Mulled Coal process is a technology which has evolved from a line of investigations which began in the 1970`s. There was a major breakthrough in 1990, and since then, with significant support from DOE-PETC, the technology has progressed from the conceptual stage to a proven laboratory process. It is a simple process which involves the addition of a low cost specifically formulated reagent to wet fine coal by mixing the two in a pug mill. Although the converted material (Mulled Coal) retains some of its original surface moisture, it handles, transports, and stores like dry coal. But, unlike thermally dried fine coal Mulled Coal is not dusty, it will not rewet, and it causes no fugitive dust problems. This project was designed to advance the technology from the status of a process which works well in the laboratory to the status of a technology which is fully ready for commercialization. Project objectives were to: 1. Prove the concept that the technology can be used to produce Mulled Coal of a consistent quality, on a continuous basis, at a convincing rate of production, and at a major preparation plant which produces fine clean coal on a commercial basis. 2. Prove the concept that Mulled Coal, either as a blend with coarser clean coal or as a stand-alone fuel will successfully pass through a representative cross section of conventional coal storage, handling and transportation environments without causing any of the problems normally associated with wet fine coal. 3 Test the design and reliability of Mulled Coal circuit equipment and controls. 4. Test the circuit over a wide range of operating conditions. 5. Project scale-up designs for major equipment components and control circuits. 6. Forecast capital and operating costs for commercial circuits ranging from 25 TPH to 75 TPH. This report describes the work, the test results, and conclusions at each step along the way.

  4. Clean Coal Technology Programs: Completed Projects (Volume 2)

    SciTech Connect

    Assistant Secretary for Fossil Energy

    2003-12-01

    Annual report on the Clean Coal Technology Demonstration Program (CCTDP), Power Plant Improvement Initiative (PPII), and Clean Coal Power Initiative (CCPI). The report addresses the roles of the programs, implementation, funding and costs, project descriptions, legislative history, program history, environmental aspects, and project contacts. The project descriptions describe the technology and provides a brief summary of the demonstration results.

  5. Clean Coal Technology Programs: Program Update 2003 (Volume 1)

    SciTech Connect

    Assistant Secretary for Fossil Energy

    2003-12-01

    Annual report on the Clean Coal Technology Demonstration Program (CCTDP), Power Plant Improvement Initiative (PPII), and Clean Coal Power Initiative (CCPI). The report addresses the roles of the programs, implementation, funding and costs, project descriptions, legislative history, program history, environmental aspects, and project contacts. The project descriptions describe the technology and provides a brief summary of the demonstration results.

  6. Self-Scrubbing Coal -- an integrated approach to clean air

    SciTech Connect

    Harrison, K.E.

    1997-12-31

    Carefree Coal is coal cleaned in a proprietary dense-media cyclone circuit, using ultrafine magnetite slurries, to remove noncombustible material, including up to 90% of the pyritic sulfur. Deep cleaning alone, however, cannot produce a compliance fuel from coals with high organic sulfur contents. In these cases, Self-Scrubbing Coal will be produced. Self-Scrubbing Coal is produced in the same manner as Carefree Coal except that the finest fraction of product from the cleaning circuit is mixed with limestone-based additives and briquetted. The reduced ash content of the deeply-cleaned coal will permit the addition of relatively large amounts of sorbent without exceeding boiler ash specifications or overloading electrostatic precipitators. This additive reacts with sulfur dioxide (SO{sub 2}) during combustion of the coal to remove most of the remaining sulfur. Overall, sulfur reductions in the range of 80--90% are achieved. After nearly 5 years of research and development of a proprietary coal cleaning technology coupled with pilot-scale validation studies of this technology and pilot-scale combustion testing of Self-Scrubbing Coal, Custom Coals Corporation organized a team of experts to prepare a proposal in response to DOE`s Round IV Program Opportunity Notice for its Clean Coal Technology Program under Public Law 101-121 and Public Law 101-512. The main objective of the demonstration project is the production of a coal fuel that will result in up to 90% reduction in sulfur emissions from coal-fired boilers at a cost competitive advantage over other technologies designed to accomplish the same sulfur emissions and over naturally occurring low sulfur coals.

  7. Advanced technology for ancillary coal cleaning operations. Technical progress report, September--December, 1987

    SciTech Connect

    Not Available

    1994-09-01

    The work under contract number DE-AC22-87PC97881 is devoted to experimental research and development to investigate the feasibility of novel ancillary coal-cleaning technologies that offer a potential for reduced capital and operating costs. The ancilliary operations that are specifically addressed in this work include pulse enhanced drying, fines reconstitution by extrusion, and hydraulic wave comminution.

  8. Advanced technology for ancillary coal cleaning operations. Technical progress report, January 1988--March 1988

    SciTech Connect

    Not Available

    1994-09-01

    The work under contract number DE-AC22-87PC97881 is devoted to experimental research and development to investigate the feasibility of novel ancillary coal-cleaning technologies that offer a potential for reduced capital and operating costs. The ancilliary operations that are specifically addressed in this work include pulse enhanced drying, fines reconstitution by extrusion, and hydraulic wave comminution.

  9. Milliken Clean Coal Demonstration Project: A DOE Assessment

    SciTech Connect

    National Energy Technology Laboratory

    2001-08-15

    The goal of the U.S. Department of Energy's (DOE) Clean Coal Technology (CCT) program is to furnish the energy marketplace with a number of advanced, more efficient, and environmentally responsible coal-utilization technologies through demonstration projects. These projects seek to establish the commercial feasibility of the most promising advanced coal technologies that have developed beyond the proof-of-concept stage.

  10. ASSESSMENT OF PHYSICAL COAL CLEANING PRACTICES FOR SULFUR REMOVAL

    EPA Science Inventory

    The report gives results of a study of the current level of coal cleaning activity in the U.S. n 1983, the U.S. DOE's Energy Information Administration (EIA) expanded coal data collection activities to include information on the extent and type of coal preparation conducted in ea...

  11. Modeling of integrated environmental control systems for coal-fired power plants: Conventional froth flotation for the IEC coal cleaning plant model

    SciTech Connect

    Rubin, E.S.

    1989-01-01

    This report describes the addition of a conventional froth flotation circuit into the FORTRAN coal cleaning module of the Integrated Environmental Control (IEC) model. The purpose of this modification is to include froth flotation as an option to clean the coal fines. The current model has three beneficiation: levels (2, 3, and 4) in which different streams are washed by specific gravity equipment. Level 2 washes only the coarse stream. Level 3 washes the coarse and medium streams. Level 4 washes the coarse, medium, and fine streams. This modification adds a fifth level, which uses specific gravity equipment to wash the coarse and medium streams and froth flotation equipment for the fine stream. The specific size fractions in each stream are specified by the model user. As before, the model optimizes the yield of each circuit in order to achieve a target coal quality for the cleaned coal product.

  12. Cleaning of Croweburg Seam coal to improve boiler performance

    SciTech Connect

    Dospoy, R.L.

    1991-01-01

    Recently an Oklahoma law was enacted that mandates that Oklahoma coal-fired utilities must burn a minimum of ten percent Oklahoma-mined coal. Public Service Company of Oklahoma (PSO), burning raw Croweburg Seam coal from Oklahoma as part of a blend, was interested in determining if cleaning the Croweburg Seam coal could reduce boiler slagging and fouling problems experienced at its Northeastern Station's Units 3 and 4. Studies of the Croweburg Seam coal performed at CQ Inc. in Homer City, Pennsylvania were used to determine the potential of physical cleaning for upgrading this coal. The test program involved commercial-scale cleaning tests with heavy-medium cyclones, two-stage water only cyclones, and froth flotation cells, well as extensive laboratory and pilot-scale tests. The coal evaluated during the test program responded well to cleaning. Results indicate the ash slagging and fouling can be significantly improved by cleaning. Significant reductions in ash, specific ash constituents, and trace element concentrations were also demonstrated along with increased heating value. Finally, although the raw coal tested can be classified as compliance'' prior to cleaning, the cleaning tests show that further reductions in SO{sub 2} emissions potential were possible, along with high energy recoveries and increased heating values and can be beneficial for improved plant performance.

  13. Milliken Clean Coal IV Demonstration Project update

    SciTech Connect

    Janik, G.S.; Chang, S.C.; Szalach, P.A.

    1995-12-31

    The Milliken Clean Coal IV Demonstration Project is being conducted at New York State Electric & Gas Corporation (NYSEG) Milliken station located in Lansing, New York. The Milliken station has two 150-MWe Combustion Engineering pulverized coal-fired units built in the 1950s. The S-H-U flue gas desulfurization process and the ABB/CE Low-NO{sub x} Concentric Firing System Level III (LNCFS-III) were retrofitted on both units. The Unit 2 scrubber started up in January 1995 and the Unit 1 scrubber started up in June 1995. The S-H-U scrubber consistently achieves 93-98% SO{sub 2} removal. The LNCFS-III burner system achieves less than 0.45 pounds NO{sub x} per million Btu. This paper will describe the FGD performance achieved to date and the S-H-U test program. The impact of burner operating parameters on NO{sub x} emissions, loss-on-ignition, and long-term NO{sub x} emission reduction also will be discussed.

  14. Waste Coal Fines Reburn for NOx and Mercury Emission Reduction

    SciTech Connect

    Stephen Johnson; Chetan Chothani; Bernard Breen

    2008-04-30

    Injection of coal-water slurries (CWS) made with both waste coal and bituminous coal was tested for enhanced reduction of NO{sub x} and Hg emissions at the AES Beaver Valley plant near Monaca, PA. Under this project, Breen Energy Solutions (BES) conducted field experiments on the these emission reduction technologies by mixing coal fines and/or pulverized coal, urea and water to form slurry, then injecting the slurry in the upper furnace region of a coal-fired boiler. The main focus of this project was use of waste coal fines as the carbon source; however, testing was also conducted using pulverized coal in conjunction with or instead of waste coal fines for conversion efficiency and economic comparisons. The host site for this research and development project was Unit No.2 at AES Beaver Valley cogeneration station. Unit No.2 is a 35 MW Babcock & Wilcox (B&W) front-wall fired boiler that burns eastern bituminous coal. It has low NO{sub x} burners, overfire air ports and a urea-based selective non-catalytic reduction (SNCR) system for NO{sub x} control. The back-end clean-up system includes a rotating mechanical ash particulate removal and electrostatic precipitator (ESP) and wet flue gas desulfurization (FGD) scrubber. Coal slurry injection was expected to help reduce NOx emissions in two ways: (1) Via fuel-lean reburning when the slurry is injected above the combustion zone. (2) Via enhanced SNCR reduction when urea is incorporated into the slurry. The mercury control process under research uses carbon/water slurry injection to produce reactive carbon in-situ in the upper furnace, promoting the oxidation of elemental mercury in flue gas from coal-fired power boilers. By controlling the water content of the slurry below the stoichiometric requirement for complete gasification, water activated carbon (WAC) can be generated in-situ in the upper furnace. As little as 1-2% coal/water slurry (heat input basis) can be injected and generate sufficient WAC for mercury

  15. Environmentally critical elements in channel and cleaned samples of Illinois coals

    USGS Publications Warehouse

    Demir, I.; Ruch, R.R.; Damberger, H.H.; Harvey, R.D.; Steele, J.D.; Ho, K.K.

    1998-01-01

    Sixteen trace and minor elements that occur in coal are listed among 189 substances identified as 'hazardous air pollutants' (HAPs) in the US Clean Air Act Amendments of 1990. We investigated the occurrence and cleanability of the 16 HAPs in Illinois coals, as a contribution to the discussion about the potential effect of pending environmental regulations on the future use of these coals in power generation. The average ash content of the samples of conventionally cleaned as-shipped coals is about 20% lower than that of standard channel samples. Conventional cleaning reduces the average concentrations of As, Cd, Co, Hg, Mn, Ni, Pb, Sb and Th in the as-shipped coals by more than 20% relative to channel samples. Thus, basing assessments of health risks from emissions of HAPs during coal combustion on channel samples without appropriate adjustment would overestimate the risk. Additional cleaning by froth-flotation reduces the ash content of finely-ground as-shipped coals by as much as 76% at an 80% combustibles recovery. Although the average froth-flotation cleanability for the majority of HAPs is less than that for ash, the cleanabilities in some individual cases approaches, or even exceeds, the cleanability for ash, depending on the modes of occurrences of the elements. ?? 1997 Elsevier Science Ltd.

  16. Appalachian clean coal technology consortium. Quarterly report, July 1, 1995--September 30, 1995

    SciTech Connect

    1995-11-20

    The Appalachian Clean Coal Technology Consortium (ACCTC) has been established to help U.S. Coal producers, particularly those in the Appalachian region, increase the production of lower-sulfur coal. The cooperative research conducted as part of the consortium activities will help utilities meet the emissions standards established by the 1990 Clean Air Act Amendments, enhance the competitiveness of U.S. coals in the world market, create jobs in economically-depressed coal producing regions, and reduce U.S. dependence on foreign energy supplies. In keeping with the recommendations of the Advisory Committee, first-year R&D activities are focused on two areas of research: fine coal dewatering and modeling of spirals. The industry representatives to the Consortium identified fine coal dewatering as the most needed area of technology development. Dewatering studies are being conducted by Virginia Tech`s Center for Coal and Minerals Processing. A spiral model will be developed by West Virginia University. The most promising approach to improving spiral separation efficiency is through extensive computer modeling of fluid and solids flow in the various operating regions of the spiral. Accomplishments for these two tasks are described.

  17. An investigation of operating variables in the fine coal dewatering and briquetting process

    SciTech Connect

    Kan, S.W.; Wilson, J.W.; Dharman, T.

    1998-07-01

    Illinois basin coals contain minerals, including pyrite, which are finely disseminated in micron-size particles. To liberate these mineral matters from the coal matrix, an ultra-fine grinding operation is required, followed by a wet physical cleaning process, such as column flotation. However, the resulting product possesses large surface areas that conventional dewatering techniques cannot perform effectively, and this creates transportation, storage and handling problems at utility plants. To take full advantage of these cleaning technologies, a new dewatering and coal consolidation method must be developed at the downstream end of the deep coal-cleaning process. Following an initial study at the University of Missouri-Rolla (UMR), briquetting was chosen to perform the dual purpose of dewatering and consolidating the fine coal. A bitumen-based emulsion, Orimulsion, proved to be an effective binder and dewatering agent in the briquetting process that assisted in the expulsion of water from the fine coal. This paper describes the investigation aimed at examining the relationships between several controllable operating variables. An experimental matrix was designed to examine a range of operating parameters based on earlier work conducted at the Department of Mining Engineering, University of Missouri-Rolla. A total of 13 experiments were performed using Illinois No. 6 coal samples that had a size fraction of 16 mesh x 0 and a moisture content of 31%. Based on results obtained from previous experiments and because of the complexity of the briquetting process, only two variables, roll speed and the briquetting form pressure, were studied for their influence on moisture content, abrasion resistance and friability of briquettes. Concurring with results from previous work, the curing time of the briquettes formed had a significant impact on the moisture content and friability of the compacted fine coal product. Also, the statistical regression models generated from

  18. Southern Coal Corporation Clean Water Settlement

    EPA Pesticide Factsheets

    Southern Coal Corporation is a coal mining and processing company headquartered in Roanoke, VA. Southern Coal Corporation and the following 26 affiliated entities are located in Alabama, Kentucky, Tennessee, Virginia and West Virginia

  19. Advanced physical coal cleaning to comply with potential air toxic regulations. [Quarterly] technical report, September 1--November 30, 1994

    SciTech Connect

    Honaker, R.Q.; Paul, B.C.; Wang, D.

    1994-12-31

    This research project will investigate the use of advanced fine coal cleaning technologies for cleaning PCB feed as a compliance strategy. Trace elements considered in this project will include mercury, selenium, cadmium, and chlorine. Work in the first quarter has focused on trace element analysis procedures and sample acquisition. Several experts in the field of trace element analysis of coal have been consulted and these procedures are presently being evaluated.

  20. Initial testing of a dynamic column for fine coal flotation

    SciTech Connect

    Lai, R.W.; Patton, R.A.; He, D.X.; Joyce, T.; Chiang, S.H.

    1995-12-31

    This paper describes the design and initial performance of a dynamic column for fine coal column flotation. A dynamic column is a modified conventional column with the insertion of a series of draft tubes that provide individual mixing stages. The mixing is beneficial in generating small and uniform bubbles over a wide range of frother dosages. It is also beneficial in the control of flotation where the fluctuation of froth volume should be minimized. In the modified design, a vortex-inducing plate is attached to the top of each draft tube to create an artificial vortex. In theory the vortex action is desirable for collecting the light clean coal froth within the inner mixing zone, and for passing it upward to the next draft tube stage. The mineral laden slurry, particularly the pyrite, is accelerated outside the vortex zone by centrifugal force to reach the wall where it is carried downward to the bottom of the column. The draft tubes are arranged in a series to accomplish multistage cleaning. The experimental results showed that this dynamic column has the potential advantage of higher throughput and better product recovery as well as improved product quality.

  1. Self-scrubbing coal{sup TM}: An integrated approach to clean air. A proposed Clean Coal Technology Demonstration Project

    SciTech Connect

    Not Available

    1994-01-01

    This environmental assessment (EA) was prepared by the U.S.Department of Energy (DOE), with compliance with the National Environmental Policy Act (NEPA) of 1969, Council on Environmental Quality (CE) regulations for implementating NEPA (40 CFR 1500-1508) and DOE regulations for compliance with NEPA (10 CFR 1021), to evaluate the potential environmental impacts associated with a proposed demonstration project to be cost-shared by DOE and Custom Coals International (CCI) under the Clean Coal Technology (CCT) Demonstration Program of DOE`s Office of Fossil Energy. CCI is a Pennsylvania general partnership located in Pittsburgh, PA engaged in the commercialization of advanced coal cleaning technologies. The proposed federal action is for DOE to provide, through a cooperative agreement with CCI, cost-shared funding support for the land acquisition, design, construction and demonstration of an advanced coal cleaning technology project, {open_quotes}Self-Scrubbing Coal: An Integrated Approach to Clean Air.{close_quotes} The proposed demonstration project would take place on the site of the presently inactive Laurel Coal Preparation Plant in Shade Township, Somerset County, PA. A newly constructed, advanced design, coal preparation plant would replace the existing facility. The cleaned coal produced from this new facility would be fired in full-scale test burns at coal-fired electric utilities in Indiana, Ohio and PA as part of this project.

  2. Milliken Clean Coal Technology Demonstration Project. Project performance summary, Clean Coal Technology Demonstration Program

    SciTech Connect

    None, None

    2002-11-30

    The New York State Electric & Gas Corporation (NYSEG) demonstrated a combination of technologies at its Milliken Station in Lansing, New York, designed to: (1) achieve high sulfur dioxide (SO2) capture efficiency, (2) bring nitrogen oxide (NOx) emissions into compliance with Clean Air Act Amendments of 1990 (CAAA), (3) maintain high station efficiency, and (4) eliminate waste water discharge. This project is part of the U.S. Department of Energy's (DOE) Clean Coal Technology Demonstration Program (CCTDP) established to address energy and environmental concerns related to coal use. DOE sought cost-shared partnerships with industry through five nationally competed solicitations to accelerate commercialization of the most promising advance coal-based power generation and pollution control technologies. The CCTDP, valued at over five billion dollars, has significantly leveraged federal funding by forging effective partnerships founded on sound principles. For every federal dollar invested, CCTDP participants have invested two dollars. These participants include utilities, technology developers, state governments, and research organizations. The project presented here was one of nine selected in January 1991 from 33 proposals submitted in response to the program's fourth solicitation.

  3. Pelletizing/reslurrying as a means of distributing and firing clean coal

    SciTech Connect

    Conkle, H.N.

    1992-09-29

    Battelle-Columbus and Amax Research Development conducted a program to develop a process to transport, handle, store, and utilize ultra-fine, ultra-clean (UFUC) coals. The primary objective was to devise a cost-effective method, based on conventional pelletization techniques, to transform the sludge-like filter cake produced in advanced flotation cleaning processes into a product which could be used like lump coal. A secondary objective was the production of a pellet which could be readily converted into a coal water fuel (CWF) because the UFUC coal would ultimately be used as CWF. The resulting product would be a hard, waterproof pellet which could be easily reduced to small particle sizes and formulated with water into a liquid fuel.

  4. Pelletizing/reslurrying as a means of distributing and firing clean coal. Final report

    SciTech Connect

    Conkle, H.N.

    1992-09-29

    Battelle-Columbus and Amax Research & Development conducted a program to develop a process to transport, handle, store, and utilize ultra-fine, ultra-clean (UFUC) coals. The primary objective was to devise a cost-effective method, based on conventional pelletization techniques, to transform the sludge-like filter cake produced in advanced flotation cleaning processes into a product which could be used like lump coal. A secondary objective was the production of a pellet which could be readily converted into a coal water fuel (CWF) because the UFUC coal would ultimately be used as CWF. The resulting product would be a hard, waterproof pellet which could be easily reduced to small particle sizes and formulated with water into a liquid fuel.

  5. Improvement of storage, handling, and transportability of fine coal. Quarterly technical progress report number 8, October 1--December 31, 1995

    SciTech Connect

    1996-03-15

    The Mulled Coal process was developed as a means of overcoming the adverse handling characteristics of wet fine coal without thermal drying. The process involves the addition of a low cost, harmless reagent to wet fine coal using off-the-shelf mixing equipment. Based on laboratory- and bench-scale testing, Mulled coal can be stored, shipped, and burned without causing any of the plugging, pasting, carryback and freezing problems normally associated with wet coal. On the other hand, Mulled Coal does not cause the fugitive and airborne dust problems normally associated with thermally dried coal. The objectives of this project are to demonstrate that: the Mulled Coal process, which has been proved to work on a wide range of wet fine coals at bench scale, will work equally well on a continuous basis, producing consistent quality, and at a convincing rate of production in a commercial coal preparation plant; the wet product from a fine coal cleaning circuit can be converted to a solid fuel form for ease of handling and cost savings in storage and rail car transportation; and a wet fine coal product thus converted to a solid fuel form, can be stored, shipped, and burned with conventional fuel handling, transportation, and combustion systems.

  6. Advanced physical coal cleaning to comply with potential air toxic regulations. Quarterly report, 1 March 1995--31 May 1995

    SciTech Connect

    Honaker, R.Q.; Paul, B.C.; Mohanty, M.K.; Wang, D.

    1995-12-31

    Studies have indicated that the potentially hazardous trace elements found in coal have a strong affinity for coal pyrite. Thus, by maximizing the rejection of pyrite, one can minimize the trace element content of a given coal while also reducing sulfur emissions. The pyrite in most Illinois Basin coals, however, is finely disseminated within the coal matrix. Therefore, to remove the pyrite using physical coal cleaning techniques, the pyrite must be liberated by grinding the coal to ultrafine particle sizes. Fortunately, the coals being fed to pulverized coal boilers (PCB) are already ground to a very fine size, i.e., 70% passing 200 mesh. Therefore, this research project will investigate the use of advanced fine coal cleaning technologies for cleaning PCB feed as a compliance strategy. Work in this quarter has focused on the processing of a run-of-mine coal sample collected from Amax Coal Company`s Delta Coal mine using column flotation and an enhanced gravity separator as separate units and in circuitry arrangements. The {minus}60 mesh run-of-mine sample having an ash content of about 22% was cleaned to 6% while achieving a very high energy recovery of about 87% and a sulfur rejection value of 53% in a single stage column flotation operation. Enhanced gravity treatment is believed to be providing excellent total sulfur rejection values, although with inferior ash rejection for the {minus}400 mesh size fraction. The circuitry arrangement with the Falcon concentrator as the primary cleaner followed by the Packed-Column resulted in an excellent ash rejection performance, which out performed the release analysis. Trace element analyses of the samples collected from these tests will be conducted during the next report period.

  7. METC Clean Coal Technology status -- 1995 update

    SciTech Connect

    Carpenter, L.K.

    1995-06-01

    The Department of Energy (DOE) Clean Coal Technology (CCT) Program is assisting the private sector by funding demonstration programs to validate that CCT technologies are a low-risk, environmentally attractive, cost-competitive option for utility and industrial users. Since 1987, DOE has awarded 45 CCT projects worth a total value of $7 billion (including more than $2.3 billion of DOE funding). Within the CCT Program, the Morgantown Energy Technology Center (METC) is responsible for 17 advanced power generation systems and major industrial applications. METC is an active partner in advancement of these technologies via direct CCT funding and via close cooperation and coordination of internal and external research and development activities. By their nature, METC projects are typically 6-10 years in duration and, in some cases, very complex in nature. However, as a result of strong commercial partnerships, progress in the development and commercialization of major utility and industrial projects has, and will continue to occur. It is believed that advanced power generation systems and industrial applications are on the brink of commercial deployment. A status of METC CCT activities will be presented. Two projects have completed their operational phase, operations are underway at one project (two others are in the latter stages of construction/shakedown), four projects are in construction, six restructured. Also, present a snapshot of development activities that are an integral part of the advancement of these CCT initiatives will be presented.

  8. An evaluation of physical coal cleaning plus FGD for coal fired utility applications

    SciTech Connect

    Newman, J.; Kantesaria, P.; Huettenhain, H.

    1994-12-31

    The Clean Air Act Amendment of 1990 (CAAA) requires utilities to reduce SO{sub 2} emissions from coal-fired power plants in two phases. Phase I takes effect January 1, 1995, requiring utilities to reduce SO{sub 2} emissions to 2.5 lb SO{sub 2}/MMBtu. Phase II becomes effective on January 1, 2000, requiring all plants above 25 MWe in capacity not to exceed SO{sub 2} emissions above 1.2 lb SO{sub 2}/MMBtu. Electric utilities who burn moderately high ash and sulfur bituminous coal and must develop a strategy to comply with the CAAA can choose from numerous options besides simple fuel switching or complete flue gas scrubbing. Below 2% Run of Mine (ROM) coal sulfur Strategy 2, conventional cleaning, provides the lowest cost. Below 4% sulfur in the ROM coal conventional cleaning plus confined zone dispersion (CZD), Strategy 7, is the best choice. The higher cost of advanced coal cleaning, promising an additional 12% SO{sub 2} reduction over the approximately 45% reduction by conventional cleaning, can only be justified for coals between 4 and 6% sulfur in the ROM coal. Strategy 8, advanced cleaning plus CZD has the lowest cost for this sulfur range. Higher sulfur coals require full scrubbing combined with conventional coal cleaning to achieve the lowest compliance cost for Phase I. For Phase II compliance advanced coal cleaning has no advantage over conventional cleaning. Full scrubbing will be required for ROM coals with more than 2% sulfur. Full scrubbing combined with conventional cleaning can achieve the lowest compliance cost compared to the other strategies.

  9. POC-scale testing of an advanced fine coal dewatering equipment/technique. Quarterly technical progress report 6, January--March 1996

    SciTech Connect

    Tao, D.; Groppo, J.G.; Parekh, B.K.

    1996-05-03

    Froth flotation technique is an effective and efficient process for recovering of ultra-fine clean coal. Economical dewatering of an ultra-fine clean coal product to a 20% level moisture will be an important step in successful implementation of the advanced cleaning processes. This project is a step in the Department of Energy`s program to show that ultra-clean coal could be effectively dewatered to 20% or lower moisture using either conventional or advanced dewatering techniques. The cost-sharing contract effort is for 36 months beginning September 30, 1994. This report discusses technical progress made during the quarter from January 1- March 31, 1996.

  10. Clean coal technologies in electric power generation: a brief overview

    SciTech Connect

    Janos Beer; Karen Obenshain

    2006-07-15

    The paper talks about the future clean coal technologies in electric power generation, including pulverized coal (e.g., advanced supercritical and ultra-supercritical cycles and fluidized-bed combustion), integrated gasification combined cycle (IGCC), and CO{sub 2} capture technologies. 6 refs., 2 tabs.

  11. Plant practices in fine coal column flotation

    SciTech Connect

    Davis, V.L. Jr.; Bethell, P.J.; Stanley, F.L.; Luttrell, G.H.

    1995-10-01

    Five 3 m (10 ft) diameter Microcel{trademark} flotation columns were installed at Clinchfield Coal Company`s Middle Fork preparation facility in order to reduce product ash and increase recovery and plant capacity. The Middle Fork facility is utilized for the recovery of fine coal from a feed stream that consists primarily of 1.5 mm x 0 material. The columns replaced conventional flotation cells for the treatment of the minus 150 {micro}m fraction while spirals are used to upgrade the plus 150 {micro}m material in the plant feed. The addition of the column flotation circuit resulted in an increase in plant capacity in excess of 20 percent while reducing the flotation product ash content by approximately 7 percentage points. Flotation circuit combustible recovery wa increased by 17 percentage points. This paper discusses circuit design, commissioning, and sparging system design. Circuit instrumentation, level control, reagent system control, performance comparisons with conventional flotation, and general operating procedures are also discussed.

  12. Clean coal technologies: Research, development, and demonstration program plan

    SciTech Connect

    Not Available

    1993-12-01

    The US Department of Energy, Office of Fossil Energy, has structured an integrated program for research, development, and demonstration of clean coal technologies that will enable the nation to use its plentiful domestic coal resources while meeting environmental quality requirements. The program provides the basis for making coal a low-cost, environmentally sound energy choice for electric power generation and fuels production. These programs are briefly described.

  13. Development, testing, and demonstration of an optimal fine coal cleaning circuit. Task 5: Evaluation of bench-scale test results and equipment selection for in-plant pilot tests

    SciTech Connect

    1995-12-14

    The overall objective of this research effort is to improve the efficiency of fine coal flotation in preparation plants above that of currently used conventional cells. In addition to evaluating single-stage operation of four selected advanced flotation devices, the project will also evaluate them in two-stage configurations. The project is being implemented in two phases. Phase 1 comprises bench-scale testing of the flotation units, and Phase 2 comprises in-plant, proof-of-concept (POC), pilot-scale testing of selected configurations at the Cyprus Emerald preparation plant. The Task 5 report presents the findings of the Phase 1 bench-scale test results and provides the basis for equipment selection for Phase 2. Four advanced flotation technologies selected for bench-scale testing are: Jameson cell; Outokumpu HG tank cell; packed column; and open column. In addition to testing all four of the cells in single-stage operation, the Jameson and Outokumpu cells were tested as candidate first-stage cells because of their propensity for rapid attachment of coal particles with air bubbles and low capital and operating costs. The column cells were selected as candidate second-stage cells because of their high-efficiency separation of low-ash products from high-ash feed coals. 32 figs., 72 tabs.

  14. Centrifugal float-sink testing of fine coal: An interlaboratory test program

    SciTech Connect

    Killmeyer, R.P.; Hucko, R.E.; Jacobsen, P.S.

    1991-10-01

    The Pittsburgh Energy Technology Center (PETC) recently completed an interlaboratory test program (ITP) involving eight laboratories that are currently performing washability analyses of coals finer than 500-microns top size using a centrifugal float-sink technique. With the current and future development of fine coal cleaning technology, there is a growing need to determine the washability of coals in extremely fine sizes, in some cases as fine as several microns by zero. However, much uncertainty exists about limitations relative to particle size and the viability of centrifugal float-sink procedures in achieving ``ideal`` specific gravity separations (i.e, the perfect separation of particles according to their density). The objective of this work was to develop an understanding regarding the variables affecting the procedure and initiate a process for obtaining a standard procedure. (VC)

  15. Centrifugal float-sink testing of fine coal: An interlaboratory test program

    SciTech Connect

    Killmeyer, R.P.; Hucko, R.E. . Coal Preparation Div.); Jacobsen, P.S. )

    1991-10-01

    The Pittsburgh Energy Technology Center (PETC) recently completed an interlaboratory test program (ITP) involving eight laboratories that are currently performing washability analyses of coals finer than 500-microns top size using a centrifugal float-sink technique. With the current and future development of fine coal cleaning technology, there is a growing need to determine the washability of coals in extremely fine sizes, in some cases as fine as several microns by zero. However, much uncertainty exists about limitations relative to particle size and the viability of centrifugal float-sink procedures in achieving ideal'' specific gravity separations (i.e, the perfect separation of particles according to their density). The objective of this work was to develop an understanding regarding the variables affecting the procedure and initiate a process for obtaining a standard procedure. (VC)

  16. Development of the chemical and electrochemical coal cleaning (CECC) process. Final report

    SciTech Connect

    Yoon, Roe-Hoan; Basilio, C.I.

    1992-05-01

    The Chemical and Electrochemical Coal Cleaning (CECC) process developed at Virginia Polytechnic Institute and State University was studied further in this project. This process offers a new method of physically cleaning both low- and high-rank coals without requiring fine grinding. The CECC process is based on liberating mineral matter from coal by osmotic pressure. The majority of the work was conducted on Middle Wyodak, Pittsburgh No. 8 and Elkhorn No. 3 coals. The coal samples were characterized for a variety of physical and chemical properties. Parametric studies were then conducted to identify the important operating parameters and to establish the optimum conditions. In addition, fundamental mechanisms of the process were studied, including mineral matter liberation, kinetics of mineral matter and pyrite dissolution, ferric ion regeneration schemes and alternative methods of separating the cleaned coal from the liberated mineral matter. The information gathered from the parametric and fundamental studies was used in the design, construction and testing of a bench-scale continuous CECC unit. Using this unit, the ash content of a Middle Wyodak coal was reduced from 6.96 to 1.61% at a 2 lbs/hr throughput. With an Elkhorn No. 3 sample, the ash content was reduced from 9.43 to 1.8%, while the sulfur content was reduced from 1.57 to 0.9%. The mass balance and liberation studies showed that liberation played a more dominant role than the chemical dissolution in removing mineral matter and inorganic sulfur from the different bituminous coals tested. However, the opposite was found to be the case for the Wyodak coal since this coal contained a significant amount of acid-soluble minerals.

  17. POC-SCALE TESTING OF AN ADVANCED FINE COAL DEWATERING EQUIPMENT/TECHNIQUE

    SciTech Connect

    X.H. Wang; J. Wiseman; D.J. Sung; D. McLean; William Peters; Jim Mullins; John Hugh; G. Evans; Vince Hamilton; Kenneth Robinette; Tim Krim; Michael Fleet

    1999-08-01

    Dewatering of ultra-fine (minus 150 {micro}m) coal slurry to less than 20% moisture is difficult using the conventional dewatering techniques. The main objective of the project was to evaluate a novel surface modification technique, which utilizes the synergistic effect of metal ions and surfactants in combination for the dewatering of ultra-fine clean-coal slurries using various dewatering techniques on a proof-of-concept (POC) scale of 0.5 to 2 tons per hour. The addition of conventional reagents and the application of coal surface modification technique were evaluated using vacuum filtration, hyperbaric (pressure) filtration, ceramic plate filtration and screen-bowl centrifuge techniques. The laboratory and pilot-scale dewatering studies were conducted using the fine-size, clean-coal slurry produced in the column flotation circuit at the Powell Mountain Coal Company, St. Charles, VA. The pilot-scale studies were conducted at the Mayflower preparation plant in St. Charles, VA. The program consisted of nine tasks, namely, Task 1--Project Work Planning, Task 2--Laboratory Testing, Task 3--Engineering Design, Task 4--Procurement and Fabrication, Task 5--Installation and Shakedown, Task 6--System Operation, Task 7--Process Evaluation, Task 8--Equipment Removal, and Task 9--Reporting.

  18. AQUEOUS BIPHASE EXTRACTION FOR PROCESSING OF FINE COAL

    SciTech Connect

    K. Osseo-Asare; X. Zeng

    2002-01-01

    The objective of this research project is to develop an aqueous biphase extraction process for the treatment of fine coals. Aqueous biphase extraction is an advanced separation technology that relies on the ability of an aqueous system consisting of a water-soluble polymer and another component, e.g., another polymer, an inorganic salt, or a nonionic surfactant, to separate into two immiscible aqueous phases. The principle behind the partition of solid particles in aqueous biphase systems is the physicochemical interaction between the solid surface and the surrounding liquid solution. In order to remove sulfur and mineral matter from fine coal with aqueous biphasic extraction, it is necessary to know the partitioning behavior of coal, as well as the inorganic mineral components. Therefore, in this research emphasis was placed on the partitioning behavior of fine coal particles as well as model fine inorganic particles in aqueous biphase systems.

  19. Surface electrochemical control for fine coal and pyrite separation

    SciTech Connect

    Hu, Weibai; Huang, Qinping; Zhu, Ximeng; Li, Jun; Bodily, D.M; Zhong, Tingke; Wadsworth, M.E.

    1992-01-01

    A series of fine coal kinetic tests were carried out on three coals. It was found that the rank of flotation rates for the three coals tested were: Upper Freeport > Pittsburgh No. 8 > Illinois No. 6. In the case of Pittsburgh No. 8, the contained coal-pyrite was found to float more slowly than the coal itself when xanthate was used as the collector. In kinetic modeling, first order kinetic models produced large errors for long flotation times. It was found that a modified first order kinetic-model with slow and fast rate constants was appropriate for fine coal flotation. A log-log plot of 1(R{sub j} -R) versus t forms a straight line for the test conditions of this study. The Lai proportionality flotation model was found to apply from the start and extending over a very broad time range.

  20. Advanced physical coal cleaning to comply with potential air toxic regulations. Quarterly report, 1 December 1994--28 February 1995

    SciTech Connect

    Honaker, R.Q.; Paul, B.C.; Wang, D.

    1995-12-31

    Studies have indicated that the potentially hazardous trace elements found in coal have a strong affinity for coal pyrite. Thus, by maximizing the rejection of pyrite, one can minimize the trace element content of a given coal while also reducing sulfur emissions. The pyrite in most Illinois Basin coals, however, is finely disseminated within the coal matrix. Therefore, to remove the pyrite using physical coal cleaning techniques, the pyrite must be liberated by grinding the coal to ultrafine particle sizes. Fortunately, the coals being fed to pulverized coal boilers (PCB) are already ground to a very fine size, i.e., 70% passing 200 mesh. Therefore, this research project will investigate the use of advanced fine coal cleaning technologies for cleaning PCB feed as a compliance strategy. Work in this quarter has focused on the processing of a PCB feed sample collected from Central Illinois Power`s Newton Power Station using column flotation and an enhanced gravity separator as separate units and in a circuitry arrangement. The PCB feed sample having a low ash content of about 12% was further cleaned to 6% while achieving a very high energy recovery of about 90% in a single stage column flotation operation. Enhanced gravity treatment is believed to be providing excellent total sulfur rejection values, although with inferior ash rejection for the {minus}400 mesh size fraction. The circuitry arrangement with the Falcon concentrator as the primary cleaner followed by the Microcel column resulted in an excellent ash rejection performance, which out performed the release analysis. Trace element analyses of the samples collected from these tests will be conducted during the next report period.

  1. Second annual clean coal technology conference: Proceedings. Volume 1

    SciTech Connect

    Not Available

    1993-09-09

    The Second Annual Clean Coal Technology Conference was held at Atlanta, Georgia, September 7--9, 1993. The Conference, cosponsored by the US Department of Energy (USDOE) and the Southern States Energy Board (SSEB), seeks to examine the status and role of the Clean Coal Technology Demonstration Program (CCTDP) and its projects. The Program is reviewed within the larger context of environmental needs, sustained economic growth, world markets, user performance requirements and supplier commercialization activities. This will be accomplished through in-depth review and discussion of factors affecting domestic and international markets for clean coal technology, the environmental considerations in commercial deployment, the current status of projects, and the timing and effectiveness of transfer of data from these projects to potential users, suppliers, financing entities, regulators, the interested environmental community and the public. Individual papers have been entered separately.

  2. Coal cleaning as a sulfur reduction strategy in the Midwest

    SciTech Connect

    Doctor, R.D.

    1985-04-01

    Results of a detailed analysis of SO/sub 2/ reductions achievable through deep physical coal cleaning (PCC) at 20 coal-fired power plants in the US mid-west are presented. The plants are all of greater than 500 MW(e) capacity, are without FGD systems and burn coal of over 1% sulphur content. Their aggregate emissions of 2.4 million tons of SO/sub 2//year represent 55% of the SO/sub 2/ inventory for these States. The SO/sub 2/ reductions that would result from deep cleaning of each coal supplied were calculated, and the costs of the process were estimated. The costs of FGD systems designed to remove the same amount of SO/sub 2/ were also estimated. On this basis, PCC was more cost-effective than FGD for about 50% of the plants studied and had comparable costs for another 25% of the plants.

  3. The Mulled Coal process: An advanced fine coal preparation technology used to improve the handling characteristics of fine wet coal products

    SciTech Connect

    Jamison, P.R.

    1996-12-31

    The Mulled Coal process is a simple low cost method of improving the handling characteristics of the fine wet coal. The process involves the addition of a specifically formulated reagent to fine wet coal by mixing the two together in a pug mill. The converted material (Mulled Coal) retains some of its original surface moisture, but it handles, stores and transports like dry coal. It does not cause any of the sticking, fouling, bridging and freezing problems normally associated with fine wet coal, and, unlike thermally dried fine coal, it will not rewet and it is not dusty. In the process, large (baseball size) loosely bound sticky masses of fine wet coal particles are broken down into granules which are fairly uniform in the 28 Mesh x 0 size range. Due to the unique combination of the mixing action of the pug mill, the surface chemistry of the fine coal particles and the properties of the reagent; the individual granules are tightly bound, and they become completely enveloped by a very thin film of reagent. The reagent envelope will allow moisture out in the vapor stage, but it will not allow moisture back into the agglomerated granule. The envelope also prevents individual granules from adhering to or freezing to one another. The end result is a fine coal product which is free flowing, which is not dusty, and which will not rewet.

  4. Development of clean coal and clean soil technologies using advanced agglomeration techniques

    SciTech Connect

    Ignasiak, B.; Ignasiak, T.; Szymocha, K.

    1990-01-01

    Three major topics are discussed in this report: (1) Upgrading of Low Rank Coals by the Agflotherm Process. Test data, procedures, equipment, etc., are described for co-upgrading of subbituminous coals and heavy oil; (2) Upgrading of Bituminous Coals by the Agflotherm Process. Experimental procedures and data, bench and pilot scale equipments, etc., for beneficiating bituminous coals are described; (3) Soil Clean-up and Hydrocarbon Waste Treatment Process. Batch and pilot plant tests are described for soil contaminated by tar refuse from manufactured gas plant sites. (VC)

  5. Fine coal flotation in a centrifugal field with an air sparged hydrocyclone

    SciTech Connect

    Miller, J.D.; van Camp, M.C.

    1982-11-01

    Preliminary results are reported for the design and development of a pilot-scale air-sparged hydrocyclone for cleaning fine coal (590 ..mu..m, - 28 mesh) containing 24% ash and 1.6% sulphur. The principle of separation is the flotation of hydrophobic coal particles in the centrifugal field generated by the fluid flow in the air-sparged hydrocyclone. This 152 mm hydrocyclone has a nominal capacity of 0.9 ton/h, and experimental results suggest that separations vastly superior to a water-only cyclone are possible. In addition, the separation efficiency is as good, if not better, than that achieved with conventional flotation cells. Typical results indicate that 75% clean coal can be recovered at 15% ash leaving a tailing product of almost 50% ash.

  6. In-plant testing of a novel coal cleaning circuit using advanced technologies, Quarterly report, March 1 - May 31, 1996

    SciTech Connect

    Honaker, R.Q.; Reed, S.; Mohanty, M.K.

    1996-12-31

    Research conducted at Southern Illinois University at Carbondale over the past two years has identified highly efficient methods for treating fine coal (i.e., -28 mesh). In this study, a circuit comprised of the three advanced fine coal cleaning technologies is being tested in an operating preparation plant to evaluate circuit performance and to compare the performance with the current technologies used to treat -16 mesh fine coal. The circuit integrated a Floatex hydrosizer, a Falcon concentrator and a Jameson froth flotation cell. The Floatex hydrosizer is being used as a primary cleaner for the nominally -16 mesh Illinois No. 5 fine coal circuit feed. The overflow of the Floatex is screened at 48 mesh using a Sizetec vibratory screen to produce a clean coal product from the screen overflow. The screen overflow is further treated by the Falcon and Jameson Cell. During this reporting period, tests were initiated on the fine coal circuit installed at the Kerr-McGee Galatia preparation plant. The circuit was found to reduce both the ash content and the pyritic sulfur content. Additional in-plant circuitry tests are ongoing.

  7. Development of the chemical and electrochemical coal cleaning process

    SciTech Connect

    Yoon, R.H.

    1988-01-01

    The objectives of this effort are (a) to learn the mechanisms by which the Chemical and Electrochemical Coal Cleaning (CECC) process removes pyritic sulfur and ash from coal, (b) to learn more about the operating parameters of the process, (c) to collect engineering information for scale-up of the process, and (d) to test the CECC process on a bench-scale continuous operation.

  8. Combustion characterization of the blend of plant coal and recovered coal fines. Final technical report, September 1, 1991--August 31, 1992

    SciTech Connect

    Singh, S.; Scaroni, A.; Miller, B.; Choudhry, V.

    1992-12-31

    The overall objective of this proposed research program was to determine the combustion characteristics of the blend derived from mixing a plant coal and recovered and clean coal fines from the pond. During this study, one plant coal and three blend samples were prepared as 100% plant coal, 90% plant coal/10% fines, 85% plant coal/15% fines, and 80% plant coal /20% fines with a particle size distribution of 70% passing through {minus}200 mesh size. The plant coal and recovered coal fines were obtained from the Randolph Preparation Plant of Peabody Coal Co., Marissa, IL. These samples` combustion behavior will be examined in two different furnaces at Penn State University, i.e., a down-fired furnace and a drop-tube furnace. The down-fired furnace was used mainly to measure the emissions and ash deposition study, while the drop tube furnace was used to determine burning profile, combustion efficiency, etc. The burning profile of the plant coal and the three blends was determined in a thermogravimetric analyzer. Results indicated slower burning of the blends due to low volatile matter and oxidized coal particles. Combustion emissions of these samples were determined in the down-fired combustor, while relative ignition temperatures were determined in the drop tube furnace. Chemical composition of ashes were analyzed to establish a correlation with their respective ash fusion temperatures. Overall study of these samples suggested that the blended samples had combustion properties similar to the original plant coal. In other words, flames were stable under identical firing rates of approximately 200,000 Btu`s/hr and 25% excess air. CO, NO{sub x}, and SO{sub x}, were similar to each other and within the experimental error. Combustion efficiency of 99{sup +}% was achievable. Ash chemical analysis of each sample revealed that slagging and fouling should not be different from each other.

  9. Treatment of crude petroleum/water emulsions by agglomeration methods using fine coal

    SciTech Connect

    Capes, C.E.; Coleman, R.D.; Thayer, W.L.

    1985-01-01

    Persistent crude petroleum-water emulsions are produced in the recovery and extraction of heavier oils, for example, in the hot water processing of surface mined oil sands and during in-situ methods such as steam- or water-flooding. Over the past few years, much attention has been directed to the oil agglomeration method as a means of recovering and upgrading fine coal in water suspensions. The work reported here concerns the use of crude petroleum from produced emulsions in the coal agglomeration process. Two problems are addressed in this way. Not only is oil recovered and emulsions broken in the case of the produced emulsions, but the coal is also beneficiated through the rejection of water and inorganic impurities because of the selectivity of the agglomeration technique. Laboratory-scale experiments are reported using the different samples of produced emulsion from western Canada and a fine coal from waste tailings of a coal preparation plant. Results of the experiments are considered from the point-of-view of both the cleaning of the coal and the treatment of the crude emulsions. Concepts for incorporating this separation scheme into a coal-oil co-processing flowsheet are briefly discussed. 11 references.

  10. Pilot scale single stage fine coal dewatering and briquetting process. Technical report, September 1--November 30, 1995

    SciTech Connect

    Wilson, J.W.; Ding, Y.; Honaker, R.Q.

    1995-12-31

    The primary goal of the current coal preparation research is to reduce the ash and sulfur content from coal, using fine grinding and various coal cleaning processes to separate finely disseminated mineral matter and pyrite from coal. Small coal particles are produced by the grinding operation, thus the ultrafine coal becomes very difficult to dewater. In addition, the ultrafine coal also creates problems during its transportation, storage and handling at utility plants. The current research is seeking to combine ultrafine coal dewatering and briquetting processes into a single stage operation, using hydrophobic binders as coal dewatering and binding reagents with the help of a compaction device. From previous tests, it has been found that coal pellets with a moisture content of less than 15% and good wear and water resistance can be successfully fabricated at pressures of less than 6,000 psi using a lab scale ram extruder. The primary objective of the research described in this quarter has been to extend the lab scale ultrafine coal dewatering and briquetting process into a pilot scale operation, based on the test data obtained from earlier research. A standard roller briquetting machine was used to dewater fine coal-binder mixtures during the briquetting process. The operating parameters, including moisture content of feed, feed rate, and roller speed, were evaluated on the basis of the performance of the briquettes. Briquettes fabricated at rates of up to 108 pellets per minute exhibited satisfactory water and wear resistance, i.e., less than 7.5% cured moisture and less than 8.3% weight loss after 6 min. of tumbling. Also, coal-binder samples with moisture contents of 40 percent have been successfully dewatered and briquetted. Briquetting of fine coal was possible under current feeding conditions, however, a better feeding system must be designed to further improve the quality of dewatered coal briquettes.

  11. Development of the chemical and electrochemical coal cleaning process

    NASA Astrophysics Data System (ADS)

    Basilio, C. I.; Yoon, Roe-Hoan

    The continuous testing of the Chemical and Electrochemical Coal Cleaning (CECC) was completed successfully using Middle Wyodak and Elkhorn No. 3 coal samples. The CECC unit was run under the optimum conditions established for these coal samples. For the Middle Wyodak coal, the ash content was reduced from 6.96 percent to as low 1.61 percent, corresponding to an ash rejection (by weight) of about 83 percent. The ash and sulfur contents of the Elkhorn No. 3 coal were reduced to as low as 1.8 percent and 0.9 percent. The average ash and sulfur rejections were calculated to be around 84 percent and 47 percent. The CECC continuous unit was used to treat -325 mesh Elkhorn No. 3 coal samples and gave ash and sulfur rejection values of as high as 77 percent and 66 percent. In these test, the clean -325 mesh coal particles were separated from the liberated mineral matter through microbubble column flotation, instead of wet-screening.

  12. Clean Coal Technology Demonstration Program. Program update 1994

    SciTech Connect

    1995-04-01

    The Clean Coal Technology Demonstration Program (CCT Program) is a $7.14 billion cost-shared industry/government technology development effort. The program is to demonstrate a new generation of advanced coal-based technologies, with the most promising technologies being moved into the domestic and international marketplace. Clean coal technologies being demonstrated under the CCT program are creating the technology base that allows the nation to meet its energy and environmental goals efficiently and reliably. The fact that most of the demonstrations are being conducted at commercial scale, in actual user environments, and under conditions typical of commercial operations allows the potential of the technologies to be evaluated in their intended commercial applications. The technologies are categorized into four market sectors: advanced electric power generation systems; environmental control devices; coal processing equipment for clean fuels; and industrial technologies. Sections of this report describe the following: Role of the Program; Program implementation; Funding and costs; The road to commercial realization; Results from completed projects; Results and accomplishments from ongoing projects; and Project fact sheets. Projects include fluidized-bed combustion, integrated gasification combined-cycle power plants, advanced combustion and heat engines, nitrogen oxide control technologies, sulfur dioxide control technologies, combined SO{sub 2} and NO{sub x} technologies, coal preparation techniques, mild gasification, and indirect liquefaction. Industrial applications include injection systems for blast furnaces, coke oven gas cleaning systems, power generation from coal/ore reduction, a cyclone combustor with S, N, and ash control, cement kiln flue gas scrubber, and pulse combustion for steam coal gasification.

  13. Comprehensive report to congress Clean Coal Technology Program: Milliken Clean Coal Technology Demonstration Project

    SciTech Connect

    Not Available

    1992-09-01

    In response to the PON, 33 proposals were received by DOE in May 1991. After evaluation, nine projects were selected for award. One of the nine projects selected for funding is a project proposed by the New York State Electric Gas Corporation called the Milliken Clean Coal Technology Demonstration. This project will provide full-scale demonstration of a combination of innovative emission-reducing technologies and plant upgrades for the control of sulfur dioxide (SO{sub 2}) and nitrogen oxides (NO{sub x}) emissions from a coal-fired steam generator, without a significant loss of efficiency. The Saarberg-Hoelter Umwelttechnick (S-H-U) process will be used to reduce SO{sub 2} emissions by up to 98%. In the S-H-U process, the flue gas is scrubbed with a limestone slurry in an absorber vessel that does not contain packing or grid work. The lack of packing results in a low pressure drop across the absorber, which decreases energy requirements. The S-H-U slurry is maintained at a low pH by adding formic acid, which acts as a buffer, to the limestone slurry. A slipstream is processed for recovery of high-quality by-product gypsum and calcium chloride. Water is recovered and recycled to the process. This will be the first US demonstration of the S-H-U process and will include the innovative feature of a tile-lined, split-flow absorber constructed below the flues. NO{sub x} emissions will be reduced by a combination of combustion modifications and the installation of the NO{sub x}OUT urea injection technology. The NO{sub x}OUT technology is capable of reducing NO{sub x} emissions without affecting the salability of the flyash.

  14. Comprehensive report to congress Clean Coal Technology Program: Milliken Clean Coal Technology Demonstration Project

    SciTech Connect

    Not Available

    1992-09-01

    In response to the PON, 33 proposals were received by DOE in May 1991. After evaluation, nine projects were selected for award. One of the nine projects selected for funding is a project proposed by the New York State Electric & Gas Corporation called the Milliken Clean Coal Technology Demonstration. This project will provide full-scale demonstration of a combination of innovative emission-reducing technologies and plant upgrades for the control of sulfur dioxide (SO{sub 2}) and nitrogen oxides (NO{sub x}) emissions from a coal-fired steam generator, without a significant loss of efficiency. The Saarberg-Hoelter Umwelttechnick (S-H-U) process will be used to reduce SO{sub 2} emissions by up to 98%. In the S-H-U process, the flue gas is scrubbed with a limestone slurry in an absorber vessel that does not contain packing or grid work. The lack of packing results in a low pressure drop across the absorber, which decreases energy requirements. The S-H-U slurry is maintained at a low pH by adding formic acid, which acts as a buffer, to the limestone slurry. A slipstream is processed for recovery of high-quality by-product gypsum and calcium chloride. Water is recovered and recycled to the process. This will be the first US demonstration of the S-H-U process and will include the innovative feature of a tile-lined, split-flow absorber constructed below the flues. NO{sub x} emissions will be reduced by a combination of combustion modifications and the installation of the NO{sub x}OUT urea injection technology. The NO{sub x}OUT technology is capable of reducing NO{sub x} emissions without affecting the salability of the flyash.

  15. Recovery of fine coal from waste streams using advanced column flotation

    SciTech Connect

    Groppo, J.G.

    1991-01-01

    The advanced flotation techniques, namely column flotation, have shown potential in obtaining a low ash, low pyritic sulfur fine size clean coal. The overall objective of this program is to evaluate applicability of an advanced flotation technique, 'Ken-Flote' column to recover clean coal with minimum mineral matter content at greater than 90 percent combustible recovery from two Illinois preparation plant waste streams. Column flotations tests were conducted on the flotation feed obtained from the Kerr-McGee Galatia and Ziegler No. 26 plants using three different bubble-generating devices: sparger, gas saver and foam jet. Each of these devices was tested with three different frothers and various column-operating variable to provide maximum combustible recovery, minimum product ash and maximum pyrite rejection. For the Galatia slurry, the column provided a clean coal containing 5 percent ash, 0.48 percent pyritic sulfur at combustible recovery averaging 90 percent. In other words, about 90 percent ash and about 75 percent pyritic sulfur rejection were attained for the Galatia slurry. Pilot plant studies on this slurry basically obtained results similar to the laboratory studies. For the Ziegler No. 26, slurry column flotation provided a clean coal containing about 5 percent ash, 0.44 percent pyritic sulfur at more than 90 percent combustible recovery. The ash and pyrite sulfur rejection was about 85 percent and 65 percent, respectively.

  16. POC-scale testing of an advanced fine coal dewatering equipment/technique. Quarterly technical progress report No. 5, October--December, 1995

    SciTech Connect

    Groppo, J.G.; Parekh, B.K.

    1996-02-01

    Froth flotation technique is an effective and efficient process for recovering of ultra-fine (minus 74{mu}m) clean coal. Economical dewatering of an ultrafine clean coal product to a 20% level moisture will be an important step in successful implementation of the advanced cleaning processes. The main objective of the proposed program is to evaluate a novel surface modification technique, which utilizes the synergistic effect of metal ions-surfactant combination, for dewatering of ultra-fine clean coal on a proof-of-concept scale of 1 to 2 tph. The novel surface modification technique developed at the the University of Kentucky Center for Applied Energy Research will be evaluated using vacuum, centrifuge, and hyperbaric filtration equipment. Dewatering tests will be conducted using the fine clean coal froth produced by the column flotation units at the Powell Mountain Coal Company, Mayflower Preparation Plant in St. Charles, Virginia. The POC-scale studies will be conducted on two different types of clean coal, namely, high sulfur and low sulfur clean coal. Accomplishments for the past quarter are described.

  17. Clean Coal Technology Demonstration Program: Program Update 2001

    SciTech Connect

    Assistant Secretary for Fossil Energy

    2002-07-30

    Annual report on the Clean Coal Technology Demonstration Program (CCT Program). The report address the role of the CCT Program, implementation, funding and costs, accomplishments, project descriptions, legislative history, program history, environmental aspects, and project contacts. The project descriptions describe the technology and provides a brief summary of the demonstration results. Also includes Power Plant Improvement Initiative Projects.

  18. Clean Coal Technology Demonstration Program: Program Update 1998

    SciTech Connect

    Assistant Secretary for Fossil Energy

    1999-03-01

    Annual report on the Clean Coal Technology Demonstration Program (CCT Program). The report address the role of the CCT Program, implementation, funding and costs, accomplishments, project descriptions, legislative history, program history, environmental aspects, and project contacts. The project descriptions describe the technology and provides a brief summary of the demonstration results.

  19. Clean Coal Technology Demonstration Program: Program Update 2000

    SciTech Connect

    Assistant Secretary for Fossil Energy

    2001-04-01

    Annual report on the Clean Coal Technology Demonstration Program (CCT Program). The report address the role of the CCT Program, implementation, funding and costs, accomplishments, project descriptions, legislative history, program history, environmental aspects, and project contacts. The project descriptions describe the technology and provides a brief summary of the demonstration results.

  20. Advanced hot gas cleaning system for coal gasification processes

    NASA Astrophysics Data System (ADS)

    Newby, R. A.; Bannister, R. L.

    1994-04-01

    The United States electric industry is entering a period where growth and the aging of existing plants will mandate a decision on whether to repower, add capacity, or do both. The power generation cycle of choice, today, is the combined cycle that utilizes the Brayton and Rankine cycles. The combustion turbine in a combined cycle can be used in a repowering mode or in a greenfield plant installation. Today's fuel of choice for new combined cycle power generation is natural gas. However, due to a 300-year supply of coal within the United States, the fuel of the future will include coal. Westinghouse has supported the development of coal-fueled gas turbine technology over the past thirty years. Working with the U.S. Department of Energy and other organizations, Westinghouse is actively pursuing the development and commercialization of several coal-fueled processes. To protect the combustion turbine and environment from emissions generated during coal conversion (gasification/combustion) a gas cleanup system must be used. This paper reports on the status of fuel gas cleaning technology and describes the Westinghouse approach to developing an advanced hot gas cleaning system that contains component systems that remove particulate, sulfur, and alkali vapors. The basic process uses ceramic barrier filters for multiple cleaning functions.

  1. Improvement of storage, handling, and transportability of fine coal. Quarterly technical progress report No. 7, July 1, 1995--September 30, 1995

    SciTech Connect

    1996-08-22

    The Mulled Coal process was developed as a means of overcoming the adverse handling characteristics of wet fine coal without thermal drying. The process involves the addition of a low cost harmless reagent to wet fine coal using off-the-shelf mixing equipment. Based on laboratory- and bench-scale testing, Mulled Coal can be stored, shipped, and burned without causing any of the plugging, pasting, carryback and freezing problems normally associated with wet coal. The objectives of this project are to demonstrate that: The Mulled Coal process, which has been proven to work on a wide range of wet fine coals at bench scale, will work equally well in a commercial coal preparation plant. The wet product from a fine coal cleaning circuit can be converted to a solid fuel form for ease of handling and cost savings in storage and rail car transportation. A wet fine coal product thus converted to a solid fuel form can be stored, shipped, and burned with conventional fuel handling, transportation, and combustion systems. The Mulled Coal circuit was installed in an empty bay at the Chetopa Preparation Plant. Equipment has been installed to divert a 2.7 tonnes/hr (3 tons/hr) slipstream of the froth concentrate to a dewatering centrifuge. The concentrated wet coal fines from the centrifuge dropped through a chute directly into a surge hopper and feed system for the Mulled Coal circuit. The Mulled Coal product was gravity discharged from the circuit to a truck or product discharge area from which it will be hauled to a stockpile located at the edge of the clean coal stockpile area. During the 3-month operating period, the facility produced 870 tonnes (966 tons) of the Muffed Coal for evaluation in various storage, handling, and transportation equipment and operations. Immediately following the production demonstration, the circuit was disassembled and the facility was decommissioned.

  2. Clean coal technologies for gas turbines

    SciTech Connect

    Todd, D.M.

    1994-12-31

    The oil- and gas-fired turbine combined-cycle penetration of industrial and utility applications has escalated rapidly due to the lower cost, higher efficiency and demonstrated reliability of gas turbine equipment in combination with fuel economics. Gas turbine technology growth has renewed the interest in the use of coal and other solid fuels in combined cycles for electrical and thermal energy production to provide environmentally acceptable plants without extra cost. Four different types of systems utilizing the gas turbine advantages with solid fuel have been studied: direct coal combustion, combustor processing, fuel processing and indirect cycles. One of these, fuel processing (exemplified by coal gasification), is emerging as the superior process for broad scale commercialization at this time. Advances in gas turbine design, proven in operation above 200 MW, are establishing new levels of combined-cycle net plant efficiencies up to 55% and providing the potential for a significant shift to gas turbine solid fuel power plant technology. These new efficiencies can mitigate the losses involved in gasifying coal and other solid fuels, and economically provide the superior environmental performance required today. Based on demonstration of high baseload reliability for large combined cycles (98%) and the success of several demonstrations of Integrated Gasification Combined Cycle (IGCC) plants in the utility size range, it is apparent that many commercial IGCC plants will be sites in the late 1990s. This paper discusses different gas turbine systems for solid fuels while profiling available IGCC systems. The paper traces the IGCC option as it moved from the demonstration phase to the commercial phase and should now with planned future improvements, penetrate the solid fuel power generation market at a rapid pace.

  3. Utilization of Czech hard coal for clean coal technology

    SciTech Connect

    Noskievic, P.; Roubicek, V.

    1995-12-31

    The fuel and energy base in Czech Republic is presently in a period of great structural change. The substantial problem is the evolution from a centrally planned system to a market economy model of extraction, production and consumption of fuel and energy sources. The biggest contemporary problems are the following: (1) very high energy consumption per GNP-unit as a consequence of the recent period of cheap energy subsidized by the government; (2) not existing programs for energy savings, regeneration, and renewable sources; (3) up until now, low energy price and its distortion by targeted subsidies don`t allow us to estimate the alternative energy sources economically; (4) due to crude oil and gas import in the economy almost wholly dependent on unreliable sources in the former Soviet Union; (5) as a consequence of an oversized energy consumption there are relevant environment problems; and, (6) the current economic situation in the industry doesn`t enable it to provide sufficient investment capital targeted to energy savings or utilization of renewable sources. In the area of solid fuels management, the Czech economy will have to face unknown competitive forces on the free coal market, where increasingly Canadian, Australian, American and South Afrikan coals are pushed through. A specific problem appears to be the competition of some European coals that have a high rate of state subventions. Total geological coal reserves in former Czechoslovakia amount to 28 billion tons.

  4. Appalachian Clean Coal Technology Consortium. Final report, October 10, 1994--March 31, 1997

    SciTech Connect

    Yoon, R.H.; Parekh, B.K.; Meloy, T.

    1997-12-31

    The Appalachian Clean Coal Technology Consortium is a group comprised of representatives from the Virginia Polytechnic Institute and State University, West Virginia University, and the University of Kentucky Center for Applied Energy Research, that was formed to pursue research in areas related to the treatment and processing of fine coal. Each member performed research in their respective areas of expertise and the report contained herein encompasses the results that were obtained for the three major tasks that the Consortium undertook from October, 1994 through March, 1997. In the first task, conducted by Virginia Polytechnic Institute, novel methods (both mechanical and chemical) for dewatering fine coal were examined. In the second task, the Center for Applied Energy Research examined novel approaches for destabilization of [highly stable] flotation froths. And in the third task, West Virginia University developed physical and mathematical models for fine coal spirals. The Final Report is written in three distinctive chapters, each reflecting the individual member`s task report. Recommendations for further research in those areas investigated, as well as new lines of pursuit, are suggested.

  5. Coal surface control for advanced fine coal flotation

    SciTech Connect

    Fuerstenau, D.W.; Hanson, J.S.; Diao, J.; Harris, G.H.; De, A.; Sotillo, F. ); Somasundaran, P.; Harris, C.C.; Vasudevan, T.; Liu, D.; Li, C. ); Hu, W.; Zou, Y.; Chen, W. ); Choudhry, V.; Shea, S.; Ghosh, A.; Sehgal, R. )

    1992-03-01

    The initial goal of the research project was to develop methods of coal surface control in advanced froth flotation to achieve 90% pyritic sulfur rejection, while operating at Btu recoveries above 90% based on run-of-mine quality coal. Moreover, the technology is to concomitantly reduce the ash content significantly (to six percent or less) to provide a high-quality fuel to the boiler (ash removal also increases Btu content, which in turn decreases a coal's emission potential in terms of lbs SO{sub 2}/million Btu). (VC)

  6. Micro-agglomerate flotation for deep cleaning of coal. Final report

    SciTech Connect

    Chander, S.; Hogg, R.

    1997-01-15

    The development of practical technologies for the deep cleaning of coal has been seriously hampered by the problems of carrying out efficient coal/mineral separations at the very fine sizes (often finer than 10 {micro}m) needed to achieve adequate liberation of the mineral matter from the coal matrix. In this investigation a hybrid process--Micro-agglomerate flotation--which is a combination of oil-agglomeration and froth flotation was studied. The basic concept is to use small quantities of oil to promote the formation of dense micro-agglomerates with minimal entrapment of water and mineral particles and to use froth flotation to separate these micro-agglomerates from the water/dispersed-mineral phase. Since the floating units will be relatively large agglomerates (30--50 {micro}m in size) rather than fine coal particles (1--10 {micro}m) the problems of froth overload and water/mineral carryover should be significantly alleviated. There are, however, complications. The process involves at least five phases: two or more solids (coal and mineral), two liquids (oil and water) and one gas (air). It is demonstrated in this study that the process is very sensitive to fluctuations in operating parameters. It is necessary to maintain precise control over the chemistry of the liquid phases as well as the agitation conditions in order to promote selectivity. Both kinetics as well as thermodynamic factors play a critical role in determining overall system response.

  7. DFC coal reclamation system for the plant of the future for processing clean coal

    SciTech Connect

    Karsnak, G.; Hoppe, J.

    1993-12-31

    The coal resources of the United States are vast and provide a sound uninterruptable source of energy for both domestic use and international export which will continue to be available for hundreds of years in the future. It has been estimated that the vast U.S. Coal resources can be used as an economic way of producing power for another 300-400 years as predicted by both federal and industrial energy analysis sources. The {open_quotes}proven coal reserves{close_quotes} of the country or demonstrated reserve base (DRB) was estimated to be 467 billion short tons in 1987 based on DOE/EIA estimates of the coal that can be economically removed from the ground by state-of-the-art coal mining technology currently used by industry. These estimates are based on {open_quotes}state level{close_quotes} data that were collected by the DOE/EIA in recent studies attempting to quantify the economically usable coal reserves of the U.S. and provide estimates of the total available reserve base. The estimation of the U.S. coal resource base often leads to a misunderstanding of the actual coal reserves available as a carbon based fuel. Coal resources are defined as the amount of coal in the ground which may be made available for end-use in energy production while the quantifying of coal reserves is based on the amount of recoverable coal which can be economically extracted from the ground through conventional mining methods. What is customarily ignored in these estimates is the coal waste generated during coal beneficiation and which accumulates as a result of coal cleaning plants associated with most coal utilization applications.

  8. Evaluation of hyperbaric filtration for fine coal dewatering. Sixth quarterly technical progress report, 1 January--31 March 1994

    SciTech Connect

    Parekh, B.K.; Hogg, R.; Fonseca, A.

    1994-06-01

    The main objectives of the project are to investigate the fundamental aspects of particle-liquid interaction in fine coal dewatering, to conduct laboratory and pilot plant studies on the applicability of hyperbaric filter systems and to develop process conditions for dewatering of fine clean coal to less than 20% moisture. The program consists of three phases, namely: model development; laboratory studies; and field testing. The Pennsylvania State University is developing a theoretical model for hyperbaric filtration systems, whereas the University of Kentucky is conducting experimental studies to investigate fundamental aspects of particle-liquid interaction and application of high pressure filter in fine coal dewatering. The optimum filtration conditions identified in Phase 1 and 2 will be tested in a Consol Inc. coal preparation plant using an Andritz Ruthner portable hyperbaric filtration unit. Progress to date is described.

  9. Modeling of integrated environmental control systems for coal-fired power plants: Conventional froth flotation for the IEC coal cleaning plant model. Quarterly progress report, [October 1, 1988--December 31, 1988

    SciTech Connect

    Rubin, E.S.

    1989-01-01

    This report describes the addition of a conventional froth flotation circuit into the FORTRAN coal cleaning module of the Integrated Environmental Control (IEC) model. The purpose of this modification is to include froth flotation as an option to clean the coal fines. The current model has three beneficiation: levels (2, 3, and 4) in which different streams are washed by specific gravity equipment. Level 2 washes only the coarse stream. Level 3 washes the coarse and medium streams. Level 4 washes the coarse, medium, and fine streams. This modification adds a fifth level, which uses specific gravity equipment to wash the coarse and medium streams and froth flotation equipment for the fine stream. The specific size fractions in each stream are specified by the model user. As before, the model optimizes the yield of each circuit in order to achieve a target coal quality for the cleaned coal product.

  10. Surface magnetic enhancement for coal cleaning. Final report

    SciTech Connect

    Hwang, J.Y.

    1992-10-01

    The program consisted of a fundamental study to define the chemistry for the interactions between magnetic reagent and mineral and coal particles, a laboratory study to determine the applicability of this technology on coal cleaning, and a parameter study to evaluate the technical and economical feasibility of this technology for desulfurization and de-ashing under various processing schemes. Surface magnetic enhancement using magnetic reagent is a new technology developed at the Institute. This technology can be applied to separate pyrite and other minerals particles from coal with a magnetic separation after adsorbing magnetic reagent on the surface of pyrite and other minerals particles. Particles which have absorbed magnetic reagent are rendered magnetic. The adsorption can be controlled to yield selectivity. Thus, the separation of traditionally nonmagnetic materials with a magnetic separator can be achieved. Experiments have been performed to demonstrate the theoretical fundamentals and the applications of the technology. Adsorbability, adsorption mechanisms, and adsorption selectivity are included in the fundamental study. The effects of particle size, magnetic reagent dosage, solid contents, magnetic matrix, applied magnetic field strengths, retention times, and feed loading capacities are included in the application studies. Three coals, including Illinois No. 6, Lower Kittanning and Pocahontas seams, have been investigated. More than 90% pyritic sulfur and ash reductions have been achieved. Technical and economic feasibilities of this technology have been demonstrated in this study. Both are competitive to that of the froth flotation approach for coal cleaning.

  11. Pilot Scale Single Stage Fine Coal Dewatering and Briquetting Process. Technical report, March 1, 1996 - May 31, 1996

    SciTech Connect

    Wilson, J.W.; Honaker, R.Q.; Ding, Y.; Ho, K.

    1996-12-31

    The primary goal for this ICCI coal research project is to effectively liberate coal from fnely disseminated minerals for Illinois Basin coal by using fine grinding and cleaning processes. However, because of the large surface area generated during the cleaning processes, it is difficult and uneconomic for conventional techniques to dewater the coal fines. In addition, these coal fine pose transportation, storage and handling problems at cleaning and utility facilities. The objective of this research is to combine dewatering and briquetting processes into a single stage operation that will solve the problems mentioned above. To build on the promising results obtained from the previous studies, a pilot scale commercial briquetting machine was used to evaluate this technique. The primary objective of the research in this reporting period is to determine the effectiveness of a single stage dewatering and briquetting technique using a commercial briquetting device. Two types of samples were prepared and the results of the -28 x 100 mesh samples are presented in this report. Modifications were made to the machine in an attempt to solve the back drainage problem. A total of six experiments were conducted and the results indicate that water resistance of coal briquettes increased as curing time increased. However, due to a deficiency of fine particles to bridge the gaps between the coarse particles, the wear resistance of the products declined. Also, at high roll speeds and compaction pressures, the coal briquettes produced tended to have higher moisture content and lower strength. On the other hand, at high feed rates, because of the screw extrusion effect, coal briquettes were produced with lower moisture content and higher strengths.

  12. Innovative process for concentration of fine particle coal slurries. Technical report, March 1- May 31, 1996

    SciTech Connect

    Rajchel, M.; Ehrlinger, H.P.; Fonseca, A.; Mauer, R.

    1996-12-31

    Williams Technologies, Inc. And Clarke Rajchel Engineering are developing a technology (patent pending) to produce high quality coal water slurries from preparation plant fine coal streams. The WTI/CRE technology uses the novel implementation of high-shear cross-flow separation which replaces and enhances conventional thickening processes by surpassing normally achievable solids loadings. Dilute ultra-fine (minus 100 mesh) solids slurries can be, concentrated to greater than 60 weight percent and re-mixed, as required, with de-watered coarser fractions to produce pumpable, heavily loaded coal slurries. The permeate (filtrate) resulting from this process has been demonstrated to be crystal clear and totally free of suspended solids. The primary objective of this project was to demonstrate the WTI/CRE coal slurry production process technology at the pilot scale. The technology can enable Illinois coal producers and users to realize significant cost and environmental benefits both by eliminating fine coal waste disposal problems and producing an IGCC fuel to produce power which meets all foreseeable clean air standards. Testing was also directed at concentrating mine tailings material to produce a tailings paste which can be mine-back-filled, eliminating the need for tailings ponds. During the grant period, a laboratory-scale test apparatus (up to 3 GPM feed rate) was assembled and operated to demonstrate process performance over a range of feed temperatures and pressures. A dilute coal/water slurry from Consol, Inc.`s Rend Lake Preparation Plant was concentrated using the process to a maximum recorded solids loading of 61.9% solids by weight. Analytical results from the concentrate were evaluated by Destec Energy for suitability as an IGCC fuel.

  13. Innovative process for concentration of fine particle coal slurries. Technical report, September 1--November 30, 1995

    SciTech Connect

    Rajchel, M. |; Harnett, D.; Fonseca, A.; Maurer, R.; Ehrlinger, H.P.

    1995-12-31

    Williams Technologies, Inc. and Clarke Rajchel Engineering are developing a technology (patent pending) to produce high quality coal water slurries from preparation plant fine coal streams. The WTI/CRE technology uses the novel implementation of high-shear cross-flow separation which replaces and enhances conventional thickening processes by surpassing normally achievable solids loadings. Dilute ultra-fine (minus 100 mesh) solids slurries can be concentrated to greater than 60 weight percent and re-mixed, as required, with de-watered coarser fractions to produce pumpable, heavily loaded coal slurries. The permeate (filtrate) resulting from this process has been demonstrated to be crystal clear and totally free of suspended solids. The primary objective of this project is to demonstrate the WTI/CRE coal slurry production process technology at the pilot scale. The technology will enable Illinois coal producers and users to realize significant coast and environmental benefits both by eliminating fine coal waste disposal problems and producing an IGCC fuel to produce power which meets all foreseeable clean air standards. In addition, testing is also directed at concentrating mine tailings material to produce a tailings paste which can be mine-back-, filled and thus eliminate the need for tailings ponds. This reporting period, September 1, 1995 through November 30, 1995, marked the inception of this project. During this period Task No. 1, Procurement and Set-Up, was completed. The pilot plant apparatus was constructed at the SIU Coal Research Center in Carterville, Illinois. All equipment and feedstock were received at the site.

  14. Coal: world energy security. The Clearwater clean coal conference

    SciTech Connect

    Sakkestad, B.

    2009-07-01

    Topics covered include: oxy-fuel (overview, demonstrations, experimental studies, burner developments, emissions, fundamental and advanced concepts); post-combustion CO{sub 2} capture; coal conversion to chemicals and fuels; advanced materials; hydrogen production from opportunity fuels; mercury abatement options for power plants; and carbon capture and storage in volume 1. Subjects covered in volume 2 include: advanced modelling; advanced concepts for emission control; gasification technology; biomass; low NOx technology; computer simulations; multi emissions control; chemical looping; and options for improving efficiency and reducing emissions.

  15. Studies on the production of ultra-clean coal by alkali-acid leaching of low-grade coals

    SciTech Connect

    Nabeel, A.; Khan, T.A.; Sharma, D.K.

    2009-07-01

    The use of low-grade coal in thermal power stations is leading to environmental pollution due to the generation of large amounts of fly ash, bottom ash, and CO{sub 2} besides other pollutants. It is therefore important to clean the coal before using it in thermal power stations, steel plants, or cement industries etc. Physical beneficiation of coal results in only limited cleaning of coal. The increasing environmental pollution problems from the use of coal have led to the development of clean coal technologies. In fact, the clean use of coal requires the cleaning of coal to ultra low ash contents, keeping environmental norms and problems in view and the ever-growing need to increase the efficiency of coal-based power generation. Therefore this requires the adaptation of chemical cleaning techniques for cleaning the coal to obtain ultra clean coal having ultra low ash contents. Presently the reaction conditions for chemical demineralization of low-grade coal using 20% aq NaOH treatment followed by 10% H{sub 2}SO{sub 4} leaching under reflux conditions have been optimized. In order to reduce the concentration of alkali and acid used in this process of chemical demineralization of low-grade coals, stepwise, i.e., three step process of chemical demineralization of coal using 1% or 5% aq NaOH treatment followed by 1% or 5% H{sub 2}SO{sub 4} leaching has been developed, which has shown good results in demineralization of low-grade coals. In order to conserve energy, the alkali-acid leaching of coal was also carried out at room temperature, which gave good results.

  16. Radiative heat transfer in PC (pulverized coal) furnaces burning deeply cleaned coals

    SciTech Connect

    Ahluwalia, R.K.; Im, K.H.

    1990-05-01

    A three-dimensional spectral radiation transport model has been developed for assessing the impact of burning deeply cleaned coals on heat absorption patterns in pulverized coal (PC) furnaces. Spectroscopic data are used for calculating the absorption coefficients of participating gases. Mie theory is invoked for determining the extinction and scattering efficiencies of combustion particulates. The optical constants of char, ash and soot are obtained from dispersion relations derived from reflectivity, transmissivity and extinction measurements. 8 refs., 2 figs., 3 tabs.

  17. A clean coal combustion technology-slagging combustors

    SciTech Connect

    Chang, S. L.; Berry, G. F.

    1989-03-01

    Slagging combustion is an advanced clean coal technology technique characterized by low NOx and SOx emission, high combustion efficiency, high ash removal, simple design and compact size. The design of slagging combustors has operational flexibility for a wide range of applications, including retrofitting boilers, magnetohydrodynamic combustors, coal-fired gas turbines, gasifiers and hazardous waste incinerators. In recent years, developers of slagging combustors have achieved encouraging progress toward the commercialization of this technology. Although there is a diversity of technical approaches among the developers, they all aim for a compact design of pulverized coal combustion with high heat release and sub-stoichiometric combustion regimes of operation to suppress NOx formation, and most aim to capture sulfur by using sorbent injection in the combustor. If the present pace toward commercialization continues, retrofitting boilers of sizes ranging from 20 to 250 MMBtu/hr (5.9 to 73 MWt) may be available for commercial use in the 1990's. 18 refs., 2 figs.

  18. Clean Coal Technology Demonstration Program: Program update 1993

    SciTech Connect

    Not Available

    1994-03-01

    The Clean Coal Technology Demonstration Program (also referred to as the CCT Program) is a $6.9 billion cost-shared industry/government technology development effort. The program is to demonstrate a new generation of advanced coal-based technologies, with the most promising technologies being moved into the domestic and international marketplace. Technology has a vital role in ensuring that coal can continue to serve U.S. energy interests and enhance opportunities for economic growth and employment while meeting the national committment to a clean and healthy global environment. These technologies are being advanced through the CCT Program. The CCT Program supports three substantive national objectives: ensuring a sustainable environment through technology; enhancing energy efficiency and reliability; providing opportunities for economic growth and employment. The technologies being demonstrated under the CCT Program reduce the emissions of sulfur oxides, nitrogen oxides, greenhouse gases, hazardous air pollutants, solid and liquid wastes, and other emissions resulting from coal use or conversion to other fuel forms. These emissions reductions are achieved with efficiencies greater than or equal to currently available technologies.

  19. Recovery of fine coal using column flotation at Powell Mountain Coal Company

    SciTech Connect

    Groppo, J.G.; Parekh, B.K.; Peters, W.J.

    1994-12-31

    A joint project was initiated in 1989 between the University of Kentucky Center for Applied Energy Research (CAER) and the Powell Mountain Coal Company (PMCC) to evaluate the applicability of column flotation for recovery of fine coal from classifying cyclone refuse at PMCC`s Mayflower Preparation Plant. Laboratory and extensive pilot plant studies were conducted on each of the seams processed by the plant evaluating various column operating parameters. These results were used to design a larger 8-ft. diameter x 22-ft. tall column capable of recovering fine coal from the dilute classifying cyclone overflow with a feed capacity of 1,000 gpm. In order to effectively treat the entire plant classifying cyclone overflow stream, a total of four columns operating in parallel were installed in December 1989. This paper outlines four years of operating experience and results obtained with this fine coal recovery circuit.

  20. Analysis of fine coal pneumatic systems

    SciTech Connect

    Mathur, M.P.; Rohatgi, N.D.; Klinzing, G.E.

    1987-01-01

    Many fossil fuel energy processes depend on the movement of solids by pneumatic transport. Despite the considerable amount of work reported in the literature on pneumatic transport, the design of new industrial systems for new products continues to rely to a great extent on empiricism. A pilot-scale test facility has been constructed at Pittsburgh Energy Technology Center (PETC) and is equipped with modern sophisticated measuring techniques (such as Pressure Transducers, Auburn Monitors, Micro Motion Mass flowmeters) and an automatic computer-controlled data acquisition system to study the effects of particle pneumatic transport. Pittsburgh Seam and Montana rosebud coals of varying size consist and moisture content were tested in the atmospheric and pressurized coal flow test loops (AP/CFTL and HP/CFTL) at PETC. The system parameters included conveying gas velocity, injector tank pressure, screw conveyor speed, pipe radius, and pipe bends. In the following report, results from the coal flow tests were presented and analyzed. Existing theories and correlations on two-phase flows were reviewed. Experimental data were compared with values calculated from empirically or theoretically derived equations available in the literature, and new correlations were proposed, when applicable, to give a better interpretation of the data and a better understanding of the various flow regimes involved in pneumatic transport. 55 refs., 56 figs., 6 tabs.

  1. Improvement of storage, handling and transportability of fine coal. Quarterly technical progress report No. 3, July 1, 1994--September 30, 1994

    SciTech Connect

    1996-08-16

    The Mulled Coal process was developed as a means of overcoming the adverse handling characteristics of wet fine coal without thermal drying. The process involves the addition of a low cost, harmless reagent to wet fine coal using off-the-shelf mixing equipment. The objectives of this project are to demonstrate that: The Mulled Coal process, which has been proven to work on a wide range of wet fine coals at bench scale, will work equally well on a continuous basis, producing consistent quality at a convincing rate of production in a commercial coal preparation plant. The wet product from a fine coal cleaning circuit can be converted to a solid fuel form for ease of handling and cost savings in storage and rail car transportation. A wet fine coal product thus converted to a solid fuel form, can be stored, shipped, and burned with conventional fuel handling, transportation, and combustion systems. During this third quarter of the contract period, activities were underway under Tasks 2 and 3. Sufficient characterization of the feedstock coal options at the Chetopa Plant was conducted and mulling characteristics determined to enable a decision to be made regarding the feedstock selection. It was decided that the froth concentrate will be the feedstock wet fine coal used for the project. On that basis, activities in the areas of design and procurement were initiated.

  2. Healy Clean Coal Project: Healy coal firing at TRW Cleveland Test Facility. Final report

    SciTech Connect

    Koyama, T.; Petrill, E.; Sheppard, D.

    1991-08-01

    A test burn of two Alaskan coals was conducted at TRW`s Cleveland test facility in support of the Healy Clean Coal Project, as part of Clean Coal Technology III Program in which a new power plant will be constructed using a TRW Coal Combustion System. This system features ash slagging technology combined with NO{sub x} and SO{sub x} control. The tests, funded by the Alaska Industrial Development and Export Authority (AIDEA) and TRW, were conducted to verify that the candidate Healy station coals could be successfully fired in the TRW coal combustor, to provide data required for scale-up to the utility project size requirements, and to produce sufficient flash-calcined material (FCM) for spray dryer tests to be conducted by Joy/NIRO. The tests demonstrated that both coals are viable candidates for the project, provided the data required for scale-up, and produced the FCM material. This report describes the modifications to the test facility which were required for the test burn, the tests run, and the results of the tests.

  3. Healy Clean Coal Project: Healy coal firing at TRW Cleveland Test Facility

    SciTech Connect

    Koyama, T.; Petrill, E.; Sheppard, D.

    1991-08-01

    A test burn of two Alaskan coals was conducted at TRW's Cleveland test facility in support of the Healy Clean Coal Project, as part of Clean Coal Technology III Program in which a new power plant will be constructed using a TRW Coal Combustion System. This system features ash slagging technology combined with NO{sub x} and SO{sub x} control. The tests, funded by the Alaska Industrial Development and Export Authority (AIDEA) and TRW, were conducted to verify that the candidate Healy station coals could be successfully fired in the TRW coal combustor, to provide data required for scale-up to the utility project size requirements, and to produce sufficient flash-calcined material (FCM) for spray dryer tests to be conducted by Joy/NIRO. The tests demonstrated that both coals are viable candidates for the project, provided the data required for scale-up, and produced the FCM material. This report describes the modifications to the test facility which were required for the test burn, the tests run, and the results of the tests.

  4. Three new approaches to the problem of dewatering fine coal

    SciTech Connect

    Burger, J.

    1986-01-01

    The increased use of continuous miners and longwall shearers have made fine coal a growing proportion of preparation plant feed. Increased crushing within the plant itself to facilitate ash and sulfur removal further tips the size consist towards the fine end of the scale. Of itself there is nothing intrinsically wrong with fine coal, but the disproportionately large quantity of surface moisture entrained with it creates costly problems. Clark D. Harrison of the Electric Power Research Institute (EPRI), Homer City, PA, and James R. Cavalet of Science Applications International Corp., Homer City, have quantified the reasons for fine coal drying. According to their calculations an extra 1% moisture can add from $310,000 to $1 million per year to transport costs. The $310,000 (case 1) would be true for a power plant using 3.1 million tpy at a plant that is 250 miles from its source, and the $1 million (case 2) is a power plant that is 1,000 miles from its source and using 2.5 million tpy. Extra water also means extra heat used and wasted to vaporize this water, an additional avoidable expense of $700,000 for case 1 and $560,000 for case 2. There are also the uncalculated wet-coal-produced costs of plugged pulverizers, plugged chutes and frozen coal. Perhaps the figure that brings the deleterious effects of wet coal closest to home for a preparation plant manager is that a 1% increase in moisture can offset a 4.5% decrease in ash. In considering how to remove excess water, mechanical drying has advantages over thermal drying in that it produces no air pollution and is not as capital intensive, but unfortunately it is also not as effective.

  5. 40 CFR 60.253 - Standards for pneumatic coal-cleaning equipment.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 40 Protection of Environment 6 2010-07-01 2010-07-01 false Standards for pneumatic coal-cleaning... PROGRAMS (CONTINUED) STANDARDS OF PERFORMANCE FOR NEW STATIONARY SOURCES Standards of Performance for Coal Preparation and Processing Plants § 60.253 Standards for pneumatic coal-cleaning equipment. (a) On and...

  6. The Clean Air Act impacts on rail coal

    SciTech Connect

    Sharp, R.G. )

    1991-03-01

    These factors are examined in this article. In November 1990, President Bush signed the Clean Air Act amendments of 1990 into law. Title IV, concerning acid rain control, calls for a two-phase reduction in power plant sulfur-dioxide emissions, culminating in a nationwide cap after the year 2000. A large part of this reduction will be obtained through substituting low-sulfur coals for the higher-sulfur fuels now used. Most commentators have characterized this legislation as a boon for low-sulfur coal producers and the railroads serving them. If, as projected, up to one-eighth of existing coal-burning plants shift to more distant suppliers, a surge in rail traffic would ensue. Whether this traffic originates at eastern or western mines, rail carriers would obtain longer hauls and greater coal volumes. We have examined the rail transport implications of the amendments and found that the potential rail benefits may be exaggerated. Although traffic volume will grow, margins on some new traffic are likely to be eroded by continued rate competition and reduced productivity. To satisfy coal transport needs in the 1990s, factors that challenge rail productivity must be recognized and resolved.

  7. Recovery of fine coal from waste streams using advanced column flotation

    SciTech Connect

    Groppo, J.G.; Parekh, B.K.

    1991-01-01

    The overall objective of this program is to evaluate the application of an advanced physical separation technique, namely Ken-Flote'' column flotation to recover clean coal with minimum sulfur and ash content at greater than 90 percent combustible recovery from two Illinois coal preparation plant fine waste streams. This project will optimize various operating parameters with particular emphasis on fine bubble generating devices and reagent packages to enhance to rejection of liberated ash and pyritic sulfur. During this contract period, column flotation testing was conducted on the flotation feed slurry obtained from the Kerr-McGee Galatia Preparation Plant. The column flotation tests were conducted using three different bubble generating devices: static, gas saver and foam jet spargers. Each of these devices was tested with three different frothers and various column operating variables to provide maximum combustible recovery, minimum product ash and maximum pyrite rejection. In general, the column flotation provided a clean coal containing about 4--6 percent ash at combustible recovery ranging from 88 to 92 percent. 10 figs.

  8. Clean coal technology demonstration program: Program update 1996-97

    SciTech Connect

    1997-10-01

    The Clean Coal Technology Demonstration Program (known as the CCT Program) reached a significant milestone in 1996 with the completion of 20 of the 39 active projects. The CCT Program is responding to a need to demonstrate and deploy a portfolio of technologies that will assure the U.S. recoverable coal reserves of 297 billion tons could continue to supply the nation`s energy needs economically and in a manner that meets the nation`s environmental objectives. This portfolio of technologies includes environmental control devices that contributed to meeting the accords on transboundary air pollution recommended by the Special Envoys on Acid Rain in 1986. Operational, technical, environmental, and economic performance information and data are now flowing from highly efficient, low-emission, advanced power generation technologies that will enable coal to retain its prominent role into the next millennium. Further, advanced technologies are emerging that will enhance the competitive use of coal in the industrial sector, such as in steelmaking. Coal processing technologies will enable the entire coal resource base to be used while complying with environmental requirements. These technologies are producing products used by utilities and industrial processes. The capability to coproduce products, such as liquid and solid fuels, electricity, and chemicals, is being demonstrated at a commercial scale by projects in the CCT Program. In summary, this portfolio of technologies is satisfying the national need to maintain a multifuel energy mix in which coal is a key component because of its low-cost, availability, and abundant supply within the nation`s borders.

  9. Recovery of fine coal from waste streams using advanced column flotation

    SciTech Connect

    Groppo, J.G.; Parekh, B.K. . Center for Applied Energy Research)

    1991-01-01

    The overall objective of this program is to evaluate the application of an advanced physical separation technique, namely Ken-Flote'' column flotation to recover clean coal with minimum sulfur and ash content at greater than 90 percent combustible recovery from two Illinois coal preparation plant fine waste streams. The project will optimize various operating parameters with particular emphasis on fine bubble generating devices and reagent packages to enhance the rejection of liberated ash and pyritic sulfur. During this contract period, column flotation testing was completed on the flotation feed slurry obtained from the Kerr-McGee Galatia Preparation Plant. The column flotation tests were conducted using three different bubble generating devices: Static, gas saver and foam jet spargers. Each of these devices was tested with three different frothers and various column operating variables to provide maximum combustible recovery, minimum product ash and maximum pyrite rejection. In general, the column flotation provided a clean coal containing about 4--6 percent ash at combustible recovery ranging from 88 to 92 percent while pyrite rejection was 70 to 75 percent. Flotation tests were also conducted on a slurry sample obtained from The Ziegler {number sign}26 Preparation Plant in Sesse, Illinois. Base-line flotation testing was completed using batch flotation to identify optimum reagent addition. Column flotation of the Ziegler slurry provided a clean coal containing 4--6 percent ash with a combustible recovery of 90--95 percent and pyrite rejection of 60--67 percent. Efforts are in progress in installing a 6-inc. I.D. pilot column at the Ziegler {number sign}26. 9 figs.

  10. Surface properties of coal and their role in fine coal processing

    SciTech Connect

    Diao Jianli.

    1990-01-01

    Emphasis has been given to the surface oxidation of coal and its role in wetting behavior and the flotation response of coal. A correlation was observed among the interfacial properties of as received Cambria {number sign}78 and New Zealand coals. At their isoelectric points (IEP), both coals exhibit a minimum in the induction time for bubble-particle contact and a maximum in their flotation rate constant, which indicates that the coal surface exhibits maximum hydrophobicity at its IEP. Increasing the salt (sodium nitrate) concentration results in a decrease in the zeta potential and the induction time and an increase in the flotation rate constant of the coals tested. The distribution can be determined by the film flotation technique using aqueous methanol solutions of various compostions to regulate the liquid surface tension. A method has been developed to estimate the contact angles of paticles and the distribution of hydrophobic and hydrophilic sites on coal particles from film flotation data. This new approach has been verified by comparing the calculated mean contact angles from film flotation results with the measured values on the flat surface for a number of pure materials and coal samples. Oxidation has a deleterious effect on the behavior of coal particles in fine coal processing. When coals are oxidized, the water retention capacity of the filter cake increases and the flotation recovery of the coals decreases. The results show that the hydrophilic oxygen functional groups produced on the coal surface during oxidation increase the interaction of water molecules with coal, thereby increasing the water retention capacity and decreasing flotation recovery.

  11. Healy Clean Coal Project, Healy, Alaska final Environmental Monitoring Plan

    SciTech Connect

    Not Available

    1994-06-14

    This Environmental Monitoring Plan (EMP) provides the mechanism to evaluate the integrated coal combustion/emission control system being demonstrated by the Healy Clean Coal Project (HCCP) as part-of the third solicitation of the US Department of Energy (DOE) Clean Coal Technology Demonstration Program (CCT-III). The EMP monitoring is intended to satisfy two objectives: (1) to develop the information base necessary for identification, assessment, and mitigation of potential environmental problems arising from replication of the technology and (2) to identify and quantify project-specific and site-specific environmental impacts predicted in the National Environmental Policy Act (NEPA) documents (Environmental Impact Statement and Record of Decision). The EMP contains a description of the background and history of development of the project technologies and defines the processes that will take place in the combustion and spray dryer absorber systems, including the formation of flash-calcined material (FCM) and its use in sulfur dioxide (SO{sub 2}) removal from the flue gases. It also contains a description of the existing environmental resources of the project area. The EMP includes two types of environmental monitoring that are to be used to demonstrate the technologies of the HCCP: compliance monitoring and supplemental monitoring. Compliance monitoring activities include air emissions, wastewater effluents, and visibility. Monitoring of these resources provide the data necessary to demonstrate that the power plant can operate under the required state and federal statutes, regulations, and permit requirements.

  12. Improvement of storage, handling, and transportability of fine coal. Quarterly technical progress report No. 5, January 1, 1995--March 31, 1995

    SciTech Connect

    1996-08-21

    The Mulled Coal process was developed as a means of overcoming the adverse handling characteristics of wet fine coal without thermal drying. The process involves the addition of a low cost, harmless reagent to wet fine coal using off-the-shelf mixing equipment. Based on laboratory- and bench-scale testing, Mulled Coal can be stored, shipped, and burned without causing any of the plugging, pasting, carryback and freezing problems normally associated with wet coal. The objectives of this project are to demonstrate that: the Mulled Coal process, which has been proven to work on a wide range of wet fine coals at bench scale, will work equally well on a continuous basis, producing consistent quality at a convincing rate of production in a commercial coal preparation plant; the wet product from a fine coal cleaning circuit can be converted to a solid fuel form for ease of handling and cost savings in storage and rail car transportation; and a wet fine coal product thus converted to a solid fuel form, can be stored, shipped, and burned with conventional fuel handling, transportation, and combustion systems. During this reporting period, virtually all of the technical activities and progress was made in the areas of circuit installation and startup operations. Work in these activity areas are described.

  13. POC-scale testing of an advanced fine coal dewatering equipment/technique. Quarterly technical progress report, April 1996--June 1996

    SciTech Connect

    Tao, D.; Groppo, J.G.; Parekh, B.K.

    1996-07-31

    Froth flotation technique is an effective and efficient process for recovering of ultra-fine (minus 74 {mu}m) clean coal. Economical dewatering of an ultra-fine clean coal product to a 20 percent level moisture will be an important step in successful implementation of the advanced cleaning processes. This project is a step in the Department of Energy`s program to show that ultra-clean coal could be effectively dewatered to 20 percent or lower moisture using either conventional or advanced dewatering techniques. The cost sharing contract effort is for 36 months beginning September 30, 1994. This report discusses technical progress made during the quarter from April 1 - June 30, 1996.

  14. POC-scale testing of an advanced fine coal dewatering equipment/technique. Quarterly technical progress report, No. 4, July 1995--September 1995

    SciTech Connect

    Groppo, J.G.; Parekh, B.K.

    1995-11-06

    Froth flotation technique is an effective and efficient process for recovering of ultra-fine (minus 74 {mu}m) clean coal. Economical dewatering of an ultra-fine clean coal product to a 20 percent level moisture will be an important step in successful implementation of the advanced cleaning processes. This project is a step in the Department of Energy`s program to show that ultra-clean coal could be effectively dewatered to 20 percent or lower moisture using either conventional or advanced dewatering techniques. The cost-sharing contract effort is for 36 months beginning September 30, 1994. This report discusses technical progress made during the quarter from July 1 - September 29, 1995.

  15. POC-scale testing of an advanced fine coal dewatering equipment/technique. Quarterly technical progress report 2, January 1995--March 1995

    SciTech Connect

    Groppo, J.G.; Parekh, B.K.

    1995-05-05

    Froth flotation technique is an effective and efficient process for recovering of ultra-fine (minus 74 {mu}m) clean coal. Economical dewatering of an ultra-fine clean coal product to a 20 percent level moisture will be an important step in successful implementation of the advanced cleaning processes. This project is a step in the Department of Energy`s program to show that ultra-clean coal could be effectively dewatered to 20 percent or lower moisture using either conventional or advanced dewatering techniques. The cost-sharing contract effort is for 36 months beginning September 30, 1994. This report discusses technical progress made during the quarter from January 1 to March 31, 1995.

  16. Regional trends in the take-up of clean coal technologies

    SciTech Connect

    Wootten, J.M.

    1997-12-31

    Using surveys of the electricity industry taken in major OECD coal producing/coal consuming regions of North America, Europe, Southern Africa, and Asia/Pacific, this paper reports on the attitudes of power plant operators and developers toward clean coal technologies, the barriers to their use and the policies and measures that might be implemented, if a country or region desired to encourage greater use of clean coal technologies.

  17. Evaluation of technology modifications required to apply clean coal technologies in Russian utilities. Final report

    SciTech Connect

    1995-12-01

    The report describes the following: overview of the Russian power industry; electric power equipment of Russia; power industry development forecast for Russia; clean coal technology demonstration program of the US Department of Energy; reduction of coal TPS (thermal power station) environmental impacts in Russia; and base options of advanced coal thermal power plants. Terms of the application of clean coal technology at Russian TPS are discussed in the Conclusions.

  18. Garbage and coal combination for clean burning fuel gas

    SciTech Connect

    Not Available

    1980-03-27

    Columbia University professor Dr. Helmut Schulz gasification process to produce an inexpensive, clean-burning, high-energy fuel gas while helping to solve the problem of municipal waste disposal. Dr. Schulz contends that the process could produce the equivalent of 200 million barrels a year if it were used by the 50 largest US cities. The Simplex process combines coal with garbage in specially formulated briquettes which can be efficiently pyrolyzed to at a high temperatures. The patented briquetting procedure allows the use of eastern coals and permits efficient gas distribution. Simplex gas (a mixture of carbon monoxide and hydrogen) burns at the same flame temperature as natural gas, simplifying fuel substitution. The ratio can be modified to synthesize methanol fuel. (DCK)

  19. Clean coal technology deployment: From today into the next millennium

    SciTech Connect

    Papay, L.T.; Trocki, L.K.; McKinsey, R.R.

    1997-12-31

    The Department of Energy`s clean coal technology (CCT) program succeeded in developing more efficient, cleaner, coal-fired electricity options. The Department and its private partners succeeded in the demonstration of CCT -- a major feat that required more than a decade of commitment between them. As with many large-scale capital developments and changes, the market can shift dramatically over the course of the development process. The CCT program was undertaken in an era of unstable oil and gas prices, concern over acid rain, and guaranteed markets for power suppliers. Regulations, fuel prices, emergency of competing technologies, and institutional factors are all affecting the outlook for CCT deployment. The authors identify the major barriers to CCT deployment and then introduce some possible means to surmount the barriers.

  20. Micro-agglomerate flotation for deep cleaning of coal. Quarterly technical progress report, April 1, 1995--June 30, 1995

    SciTech Connect

    Chander, S.; Hogg, R.

    1995-07-01

    The development, of practical technologies for the deep cleaning of coal has been seriously hampered by the problems of carrying out efficient coal/mineral separations at the very fine sizes (often finer than 10 mm) needed to achieve adequate liberation of the mineral matter from the coal matrix. In froth flotation, selectivity is substantially reduced at fine sizes due, primarily, to overloading of the froth phase which leads to excessive carryover of water and entrained mineral matter. Oil agglomeration, on the other hand, can provide good selectivity at low levels of oil addition but the agglomerates tend to be too fragile for separation by the screening methods normally used. This project is concerned with a hydrid process, micro-agglomerate flotation, which is a combination of oil agglomeration and froth flotation.

  1. International prospects for clean coal technologies (Focus on Asia)

    SciTech Connect

    Gallaspy, D.T.

    1997-12-31

    The purpose of this paper is to propose Asia as a focus market for commercialization of CCT`s; describe the principles for successful penetration of CCT`s in the international market; and summarize prospects for CCT`s in Asia and other international markets. The paper outlines the following: Southern Company`s clean coal commitment; acquisition of Consolidated Electric Power Asia (CEPA); the prospects for CCT`s internationally; requirements for CCT`s widespread commercialization; CEPA`s application of CCT`s; and gas turbine power plants as a perfect example of a commercialization driver.

  2. POC-scale testing of an advanced fine coal dewatering equipment/technique: Quarterly technical progress report No. 9, October 1996--December 1996

    SciTech Connect

    Tao, D.; Groppo, J.G.; Parekh, B.K.

    1997-01-21

    The advanced fine-coal cleaning techniques such as column flotation, recovers a low-ash ultra-fine size clean-coal product. However, economical dewatering of the clean coal product to less than 20 percent moisture using conventional technology is difficult. This research program objective is to evaluate a novel coal surface modification technique developed at the University of Kentucky Center for Applied Energy Research in conjunction with conventional and advanced dewatering technique at a pilot scale at the Powell Mountain Coal Company`s Mayflower preparation plant located in St. Charles, VA. During this quarter in the laboratory dewatering studies were conducted using copper and aluminum ions showed that for the low sulfur clean coal slurry addition of 0.1 Kg/t of copper ions was effective in lowering the filter cake moisture from 29 percent to 26.3 percent. Addition of 0.3 Kg/t of aluminum ions provided filter cake with 28 percent moisture. For the high sulfur clean coal slurry 0.5 Kg/t of copper and 0.1 Kg/t of aluminum ions reduced cake moisture from 30.5 percent to 28 percent respectively. Combined addition of anionic (10 g/t) and cationic (10 g/t) flocculants was effective in providing a filter cake with 29.8 percent moisture. Addition of flocculants was not effective in centrifuge dewatering. In pilot scale screen bowl centrifuge dewatering studies it was found that the clean coal slurry feed rate of 30 gpm was optimum to the centrifuge, which provided 65 percent solids capture. Addition of anionic or cationic flocculants was not effective in lowering of filter cake moisture, which remained close to 30 percent for both clean coal slurries.

  3. Treatment and recovery of larger particles of fine oxidized coal

    SciTech Connect

    Finch, R.E.

    1980-09-16

    This invention relates to a method and treating agent for increasing the yield of larger particles of fine oxidized coal where the particle size is 28 X 100 mesh and preferably 28 X 70 mesh and where said coal particles are concentrated by froth flotation. The method consists of utilizing as a promoter an alkali metal or ammonium polyacrylate. A preferred promoter is about 0.05-1.5 lbs of sodium polyacrylate latex per ton of dry coal (0.017-0.5 lb of dry sodium polyacrylate per ton of dry coal), having an average molecular weight of about 100,000, to 1, 000,000 and more, with a preferred range of 1,000,000 or more. This preferred promoter or frothing aid for oxidized coal is a water-in-oil latex of sodium polyacrylate used with a water-inoil emulsifier and preferably used with an alcohol-type frother. The latex may be utilized neat and self inverts with the assistance of an oil-in-water surfactant and the water in the system upon application to form an oil-in-water emulsion, or it may be used as a two part system with an activator (Aqueous) to promote inversion. Additionally, the latex emulsion recovers larger particles in the size 100 mesh and greater and preferably in the range 28 X 70 mesh.

  4. POC-SCALE TESTING OF OIL AGGLOMERATION TECHNIQUES AND EQUIPMENT FOR FINE COAL PROCESSING

    SciTech Connect

    1998-01-01

    This report covers the technical progress achieved from July 01, 1997 to September 30, 1997 on the POC-Scale Testing Agglomeration Techniques and Equipment for Fine Coal Processing project. Experimental procedures and test data for recovery of fine coal from coal fines streams generated at a commercial coal preparation plant are described. Two coal fines streams, namely Sieve Bend Effluent and Cyclone Overflow were investigated. The test results showed that ash was reduced by more than 50% at combustible matter recovery levels exceeding 95%.

  5. Clean Coal Technology: Region 4 Market Description, South Atlantic. Summary

    SciTech Connect

    Not Available

    1993-09-01

    The Region 4 Market Description Summary provides information that can be used in developing an understanding of the potential markets for clean coal technologies (CCTs) in the South Atlantic Region. This region (which geographically is Federal Region 4) consists of the following eight states: Alabama, Florida, Georgia, Kentucky, Mississippi, North Carolina, South Carolina, and Tennessee. In order to understand the potential market. A description is provided of the region`s energy use, power generation capacity, and potential growth. Highlights of state government activities that could have a bearing on commercial deployment of CCTs are also presented. The potential markets characterized in this summary center on electric power generation by investor-owned, cooperative, and municipal electric utilities and involve planned new capacity additions and actions taken by utilities to comply with Phases I and II of the Clean Air Act Amendments (CAAA) of 1990. Regulations, policies, utility business strategies, and organizational changes that could impact the role of CCTs as a utility option are identified and discussed. The information used to develop the Region 4 Market Description is based mainly on an extensive review of plans and annual reports of 29 investor-owned, cooperative, and municipal coal-using electric utilities and public information on strategies and actions for complying with the CAAA of 1990.

  6. Advanced coal-gasification technical analyses. Appendix 2: coal fines disposal. Final report, December 1982-September 1985

    SciTech Connect

    Cover, A.E.; Hubbard, D.A.; Jain, S.K.; Shah, K.V.

    1986-01-01

    This report is a compilation of several studies conducted by KRSI under the Advanced Coal Gasification Technical Analyses contract with GRI. It addresses the issue of disposal and/or utilization of the coal fines that cannot be used as feedstock for fixed-bed (i.e. Lurgi) gasifiers. Specific items addressed are: (1) Technical, legal and economic aspects of fines burial, (2) Estimation of the premium for fines-free coal delivered to an SNG plant and resulting reduction in SNG production costs, (3) Comparison of the relative advantages and limitations of Winkler and GKT gasifiers to consuming fines, (4) Review of coal-size consist curves in the GRI Guidelines to assess the fines content of ROM coals, (5) a first-pass design and cost estimate using GKT gasifiers in tandem with Lurgi gasifiers in an North Dakota lignite-to-SNG plant to consume full range of coal-size consist, (6) Evaluation of the General Electric technology for extrusion of coal fines and testing of the extrudates in a fixed-bed gasifier, and (7) Investigation of equipment and variables involved in briquetting of coal fines, such that fines could be fed to the gasifiers along with the lump coal.

  7. Potential for thermal coal and Clean Coal Technology (CCT) in the Asia-Pacific

    SciTech Connect

    Johnson, C.J.; Long, S.

    1991-11-22

    The Coal Project was able to make considerable progress in understanding the evolving energy situation in Asia and the future role of coal and Clean Coal Technologies. It is clear that there will be major growth in consumption of coal in Asia over the next two decades -- we estimate an increase of 1.2 billion metric tons. Second, all governments are concerned about the environmental impacts of increased coal use, however enforcement of regulations appears to be quite variable among Asian countries. There is general caution of the part of Asian utilities with respect to the introduction of CCT's. However, there appears to be potential for introduction of CCT's in a few countries by the turn of the century. It is important to emphasize that it will be a long term effort to succeed in getting CCT's introduced to Asia. The Coal Project recommends that the US CCT program be expanded to allow the early introduction of CCT's in a number of countries.

  8. A fine coal circuitry study using column flotation and gravity separation. Quarterly report, 1 March 1995--31 May 1995

    SciTech Connect

    Honaker, R.Q.; Reed, S.

    1995-12-31

    Column flotation provides excellent recovery of ultrafine coal while producing low ash content concentrates. However, column flotation is not efficient for treating fine coal containing significant amounts of mixed-phase particles. Fortunately, enhanced gravity separation has proved to have the ability to treat the mixed-phased particles more effectively. A disadvantage of gravity separation is that ultrafine clay particles are not easily rejected. Thus, a combination of these two technologies may provide a circuit that maximizes both the ash and sulfur rejection that can be achieved by physical coal cleaning while maintaining a high energy recovery. This project is studying the potential of using different combinations of gravity separators, i.e., a Floatex hydrosizer and a Falcon Concentrator, and a proven flotation column, which will be selected based on previous studies by the principle investigator. During this reporting period, an extensive separation performance comparison between a pilot-scale Floatex Density Separator (18{times}18-inch) and an existing spiral circuit has been conducted at Kerf-McGee Coal Preparation plan for the treatment of nominally {minus}16 mesh coal. The results indicate that the Floatex is a more efficient separation device (E{sub p}=0.12) than a conventional coal spiral (E{sub p}=0.18) for Illinois seam coals. In addition, the treatment of {minus}100 mesh Illinois No. 5 fine coal from the same plant using Falcon concentrator, column flotation (Packed-Column) and their different combinations was also evaluated. For a single operation, both Falcon concentrator and column flotation can produce a clean coal product with 90% combustible recovery and 5% ash content. In the case of the combined circuit, column flotation followed by the Falcon achieved a higher combustible recovery value (about 75%) than that obtained by the individual units while maintaining an ash content less than 3%.

  9. Micro-agglomerate flotation for deep cleaning of coal

    SciTech Connect

    Chander, S.; Hogg, R.

    1993-04-01

    We are investigating the use of a hybrid process, Micro-agglomerate flotation, which is a combination of oil-agglomeration and froth flotation. The basic concept is to use small quantities of oil to promote the formation of dense micro-agglomerates with minimal entrapment of water and mineral particles, and to use froth flotation to extract these micro-agglomerates from the water/dispersed-mineral phase. Since the floating units are agglomerates (about 30--50 [mu]m in size) rather than individual coal particles (1--10 [mu]m) the problems of froth overload and water/mineral carryover should be significantly alleviated.Micro-agglomerate flotation has considerable potential for the practical deep cleaning of coal on a commercial scale. In principle, it should be possible to achieve both high selectivity and high yield at reasonable cost. The process requires only conventional, off-the-shelf equipment and reagent usage (oil, surfactants, etc.) should be small. There are, however, complications. The process involves at least five phases: two or more solids (coal and mineral), two liquids (oil and water) and one gas (air). It is necessary to maintain precise control over the chemistry of the liquid phases in order to promote the interfacial reactions and interactions between phases necessary to ensure selectivity. Kinetics as well as thermodynamic factors may be critical in determining overall system response.

  10. Micro-agglomerate flotation for deep cleaning of coal

    SciTech Connect

    Chander, S.; Hogg, R.

    1993-01-01

    We are investigating the use of a hybrid process - Micro-agglomerate flotation - which is a combination of oil-agglomeration and froth flotation. The basic concept is to use small quantities of oil to promote the formation of dense micro-agglomerates with minimal entrapment of water and mineral particles, and to use froth flotation to extract these micro-agglomerates from the water/dispersed-mineral phase. Since the floating units are agglomerates (about 30--50 [mu]m in size) rather than individual coal particles (1--10 [mu]m) the problems of froth overload and water/mineral carryover should be significantly alleviated. Micro-agglomerate flotation has considerable potential for the practical deep cleaning of coal on a commercial scale. In principle, it should be possible to achieve both high selectivity and high yield at reasonable cost. The process requires only conventional, off-the-shelf equipment and reagent usage (oil, surfactants, etc.) should be small. There are, however, complications. The process involves at least five phases: two or more solids (coal and mineral), two liquids (oil and water) and one gas (air). It is necessary to maintain precise control over the chemistry of the liquid phases in order to promote the interfacial reactions and interactions between phases necessary to ensure selectivity. Kinetics as well as thermodynamic factors may be critical in determining overall system response.

  11. Clean coal reference plants: Pulverized coal boiler with flue gas desulfurization. Topical report

    SciTech Connect

    1995-09-01

    The Clean Coal Technology Demonstration Program (CCT) is a government and industry cofunded technology development effort to demonstrate a new generation of innovative coal utilization processes in a series of full-scale facilities. The goal of the program is to provide the U.S. energy marketplace with a number of advanced, more efficient, and environmentally responsive coal-using technologies. To achieve this goal, a multiphased effort consisting of five separate solicitations has been completed. The Morgantown Energy Technology Center (METC) has the responsibility for monitoring the CCT Projects within certain technology categories, which, in general, correspond to the center`s areas of technology development. Primarily the categories of METC CCT projects are: atmospheric fluid bed combustion, pressurized fluidized bed combustion, integrated gasification combined cycle, mild gasification, and industrial applications.

  12. Jute fiber composites from coal, super clean coal, and petroleum vacuum residue-modified phenolic resin

    SciTech Connect

    Ahmaruzzaman, M.; Sharma, D.K.

    2005-07-01

    Jute fiber composites were prepared with novolac and coal, phenolated-oxidized super clean coal (POS), petroleum vacuum residue (XVR)-modified phenol-formaldehyde (novolac) resin. Five different type of resins, i.e., coal, POS, and XVR-modified resins were used by replacing (10% to 50%) with coal, POS, and XVR. The composites thus prepared have been characterized by tensile strength, hardness, thermogravimetric analysis (TGA), Fourier-transfer infrared (FT-IR), water absorption, steam absorption, and thickness swelling studies. Twenty percent POS-modified novolac composites showed almost the same tensile strength as that of pure novolac composites. After 30% POS incorporation, the tensile strength decreased to 25.84MPa from 33.96MPa in the case of pure novolac resin composites. However, after 50% POS incorporation, the percent retention of tensile strength was appreciable, i.e., 50.80% retention of tensile strength to that of pure novolac jute composites. The tensile strength of coal and XVR-rnodified composites showed a trend similar to that shown by POS-modified novolac resin composites. However, composites prepared from coal and XVR-modified resin with 50% phenol replacement showed 25.4% and 42% tensile strength retention, respectively, compared to that of pure novolac jute composites. It was found that the hardness of the modified composites slightly decreased with an increase in coal, POS, and XVR incorporation in the resin. The XVR-modified composites showed comparatively lower steam absorption than did coal or POS-modified composites. The thermal stability of the POS-modified composites was the highest among the composites studied. The detailed results obtained are being reported.

  13. Distribution and material balances of trace elements during coal cleaning

    SciTech Connect

    Lancet, M.S.

    1993-12-31

    A material balance was performed around a coal preparation plant as part of a trace element assessment program being conducted by CONSOL Inc. (CONSOL). The purpose of this program is to follow the fate of selected elements during mining, cleaning, combustion and waste disposal. The material balance reported here was performed at a time when the plant was operating entirely on freshly mined (as opposed to stockpiled) coal . All major inlet and outlet streams were sampled and analyzed. Using the design plant flows, closures of balances of the major components (ash, carbon, hydrogen, nitrogen and sulfur) were between 81 and 107%. Balance closures for the major coal ash elements (Na, K, Mg, Ca, Fe, Ti, P, Si, and Al) ranged from 73 to 82% based on the design flows, while balance closures for the trace elements (As, Be, Cd, Cr, F, Hg, Mn, Ni, Pb, Sb and Se) averaged 89 {+-} 20%, excluding Be, which was below the detection limits in three of the five streams. Most of the balance closures were significantly improved by adjusting the flow rates based on a least-squares fit of the ash, carbon, total sulfur, pyritic sulfur, Fe{sub 2}O{sub 3}, Al{sub 2}O{sub 3} and SiO{sub 2} data. Based on the adjusted flow rates, the major component balance closures were between 94 and 100%, the major inorganic element balance closures were 90 to 100%, and the trace element balance closures, excluding Be, averaged 103 {+-} 23%. Most of the trace elements are associated with the mineral components and are removed from the raw coal in approximately the same proportion as the ash. The only trace elements that are present in the waste water at concentrations more than double those in the feed water are As, Pb, and Sb, and these are discharged at levels 5--20 times lower than those allowed by Federal primary drinking water standards.

  14. Pilot scale single stage fine coal dewatering and briquetting process. Final technical report, September 1, 1995--August 31, 1996

    SciTech Connect

    Wilson, J.W.; Honaker, R.Q.; Ding, Y.

    1997-05-01

    The primary goal of the ongoing ICCI coal preparation research project is to reduce ash and sulfur content in coal by using fine grinding and other coal cleaning processes. The ultrafine coal particles that result from the grinding and cleaning operations are difficult to dewater, and create problems in their storage, handling and transportation. The objective of this research is to combine the dewatering and briquetting processes of fine coal preparation into a single stage operation, thereby enhancing the economic viability of utilizing fine coal. A bitumen based emulsion, Orimulsion, has proven to be an effective hydrophobic binder, which helps not only with the briquetting process but also in the expulsion of water from the coal. Encouraging results from the use of a ram extruder briquetting device led to experimentation in the production of briquettes using a lab scale roll briquetting device. In the first quarter of this reporting year, a commercially available lab scale roll briquetting machine was employed (Komarek B-100). Further testing was conducted for the rest of the year with the use of a pilot scale model (Komarek B220-A). Briquettes were produced and evaluated by comparing results developed by adjusting various parameters of the briquetting machines and feed material. Results further substantiate previous findings that curing time dictates both moisture content and strengths of briquettes, and slower roll speeds produce more robust briquettes. A statistical model was set up to determine the optimal range of operating parameters. The statistical model generated from these results provided basic relationships between the roll speed and briquette form pressure.

  15. Centrifugal dewatering and reconstitution of fine coal by the GranuFlow Process

    SciTech Connect

    Wen, W.W.; Utz, B.R.; Killmeyer, R.P.

    1997-12-31

    A continuous pilot-scale test of the GranuFlow Process was conducted using a screen-bowl centrifuge for the dewatering and reconstitution of column flotation concentrate at a coal preparation plant in Virginia. In this test, a slipstream of the fine-clean-coal slurry from the column flotation concentrate was treated with a bitumen emulsion before dewatering. The treated products from the screen-bowl centrifuge appeared to be dry and in a free-flowing granular form, while the untreated products were wet, sticky, and difficult to handle. Specifically, test results indicated that the average moisture contents of the dewatered coal were 35.7, 35.5, 32.6, 29.9, and 26.5 wt% with Orimulsion additions of 0, 0.7, 3.2, 4.8, and 6.4 wt%, respectively. The handleability and dust reduction of the dewatered coal product were also vastly improved. A preliminary cost estimate of using Orimulsion in the GranuFlow Process is also included. Because of the simplicity of the process and the low cost of the bitumen emulsion, the commercialization potential of the GranuFlow Process is significant.

  16. Recovery of fine coal from waste streams using advanced column flotation. Annual report, September 1, 1990--August 31, 1991

    SciTech Connect

    Groppo, J.G.

    1991-12-31

    The advanced flotation techniques, namely column flotation, have shown potential in obtaining a low ash, low pyritic sulfur fine size clean coal. The overall objective of this program is to evaluate applicability of an advanced flotation technique, `Ken-Flote` column to recover clean coal with minimum mineral matter content at greater than 90 percent combustible recovery from two Illinois preparation plant waste streams. Column flotations tests were conducted on the flotation feed obtained from the Kerr-McGee Galatia and Ziegler No. 26 plants using three different bubble-generating devices: sparger, gas saver and foam jet. Each of these devices was tested with three different frothers and various column-operating variable to provide maximum combustible recovery, minimum product ash and maximum pyrite rejection. For the Galatia slurry, the column provided a clean coal containing 5 percent ash, 0.48 percent pyritic sulfur at combustible recovery averaging 90 percent. In other words, about 90 percent ash and about 75 percent pyritic sulfur rejection were attained for the Galatia slurry. Pilot plant studies on this slurry basically obtained results similar to the laboratory studies. For the Ziegler No. 26, slurry column flotation provided a clean coal containing about 5 percent ash, 0.44 percent pyritic sulfur at more than 90 percent combustible recovery. The ash and pyrite sulfur rejection was about 85 percent and 65 percent, respectively.

  17. Dispersion characteristics in column flotation of fine coal

    SciTech Connect

    Peng, F.F.; Lili, L.

    1995-10-01

    The dispersion model of nonideal flow was applied to describe the hydrodynamic state within the flotation column. Residence time distribution (RTD) data of a laboratory flotation column were measured to determine the parameters of the model. The effects of operating variables and column geometry on the Peclet number which reflects the extent of axial dispersion were investigated and a semi-empirical expression of Pe was formulated. The dispersion model was validated for the column flotation of ultrafines coal. Under the conditions of sufficient aeration rate and frother addition, a good agreement between the measured recoveries and predicted data was obtained. The dispersion model with first-order flotation rate process of the flotation column developed in this study is useful in predicting the collection zone recovery of fine coal, and for the flotation column scale-up.

  18. 75 FR 18500 - Guidance on Improving EPA Review of Appalachian Surface Coal Mining Operations under the Clean...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-04-12

    ... AGENCY Guidance on Improving EPA Review of Appalachian Surface Coal Mining Operations under the Clean..., titled Improving EPA Review of Appalachian Surface Coal Mining Operations under the Clean Water Act... environmental review of Appalachian surface coal mining operations under the Clean Water Act,...

  19. Enhanced column flotation of fine and ultrafine coal

    SciTech Connect

    Slomka, B.J.; Buttermore, W.H.; Birlingmair, D.H.; Dawson, M.R.; Pollard, J.L.; Enustun, B.V.

    1992-12-01

    A 2-inch diameter, twenty-foot tall, glass laboratory flotation column was modified to incorporate digital control of critical operating parameters. Different column control strategies were explored including location of the froth interface, and manipulation of volumetric flow ratios. Column flotation tests were performed with both fine (-250{mu}m) and ultrafine (-5{mu}m) Pittsburgh seam coal. Both moisture- and ash-free (MAF) recovery, and ash rejection were improved when the partition of the column`s liquid content into froth and tailings was directly controlled. MAF recovery and ash rejection were also enhanced by brief exposure of the coarser feed to pulsed sonic energy.

  20. Enhanced column flotation of fine and ultrafine coal

    SciTech Connect

    Slomka, B.J.; Buttermore, W.H.; Birlingmair, D.H.; Dawson, M.R.; Pollard, J.L.; Enustun, B.V.

    1992-01-01

    A 2-inch diameter, twenty-foot tall, glass laboratory flotation column was modified to incorporate digital control of critical operating parameters. Different column control strategies were explored including location of the froth interface, and manipulation of volumetric flow ratios. Column flotation tests were performed with both fine (-250[mu]m) and ultrafine (-5[mu]m) Pittsburgh seam coal. Both moisture- and ash-free (MAF) recovery, and ash rejection were improved when the partition of the column's liquid content into froth and tailings was directly controlled. MAF recovery and ash rejection were also enhanced by brief exposure of the coarser feed to pulsed sonic energy.

  1. Pelletizing/reslurrying as a means of distributing and firing clean coal

    SciTech Connect

    Conkle, H.N.

    1992-06-09

    Work in this quarter focused on completing (1) the final batch of pilot-scale disk pellets, (2) storage, handling, and transportation evaluation, (3) pellet reslurrying and atomization studies, and (4) cost estimation for pellet and slurry production. Disk pelletization of Elkhorn coal was completed this quarter. Pellets were approximately 1/2- to 3/4-in. in diameter. Pellets, after thermal curing were strong and durable and exceeded the pellet acceptance criteria. Storage and handling tests indicate a strong, durable pellet can be prepared from all coals, and these pellets (with the appropriate binder) can withstand outdoor, exposed storage for at least 4 weeks. Pellets in unexposed storage show no deterioration in pellet properties. Real and simulated transportation tests indicate truck transportation should generate less than 5 percent fines during transport. Continuous reslurrying testing and subsequent atomization evaluation were performed this quarter in association with University of Alabama and Jim Walter Resources. Four different slurries of approximately 55-percent-solids with viscosities below 500 cP (at 100 sec{sup {minus}1}) were prepared. Both continuous pellet-to-slurry production and atomization testing was successfully demonstrated. Finally, an in depth evaluation of the cost to prepare pellets, transport, handle, store, and convert the pellet into Coal Water Fuel (CWF) slurries was completed. Cost of the pellet-CWF option are compared with the cost to directly convert clean coal filter cake into slurry and transport, handle and store it at the user site. Findings indicate that in many circumstances, the pellet-CWF option would be the preferred choice. The decision depends on the plant size and transportation distance, and to a lesser degree on the pelletization technique and the coal selected.

  2. The Mesaba Energy Project: Clean Coal Power Initiative, Round 2

    SciTech Connect

    Stone, Richard; Gray, Gordon; Evans, Robert

    2014-07-31

    The Mesaba Energy Project is a nominal 600 MW integrated gasification combine cycle power project located in Northeastern Minnesota. It was selected to receive financial assistance pursuant to code of federal regulations (?CFR?) 10 CFR 600 through a competitive solicitation under Round 2 of the Department of Energy?s Clean Coal Power Initiative, which had two stated goals: (1) to demonstrate advanced coal-based technologies that can be commercialized at electric utility scale, and (2) to accelerate the likelihood of deploying demonstrated technologies for widespread commercial use in the electric power sector. The Project was selected in 2004 to receive a total of $36 million. The DOE portion that was equally cost shared in Budget Period 1 amounted to about $22.5 million. Budget Period 1 activities focused on the Project Definition Phase and included: project development, preliminary engineering, environmental permitting, regulatory approvals and financing to reach financial close and start of construction. The Project is based on ConocoPhillips? E-Gas? Technology and is designed to be fuel flexible with the ability to process sub-bituminous coal, a blend of sub-bituminous coal and petroleum coke and Illinois # 6 bituminous coal. Major objectives include the establishment of a reference plant design for Integrated Gasification Combined Cycle (?IGCC?) technology featuring advanced full slurry quench, multiple train gasification, integration of the air separation unit, and the demonstration of 90% operational availability and improved thermal efficiency relative to previous demonstration projects. In addition, the Project would demonstrate substantial environmental benefits, as compared with conventional technology, through dramatically lower emissions of sulfur dioxide, nitrogen oxides, volatile organic compounds, carbon monoxide, particulate matter and mercury. Major milestones achieved in support of fulfilling the above goals include obtaining Site, High Voltage

  3. Truck ramp construction from clean coal technology waste products

    SciTech Connect

    Wolfe, W.E.; Beeghly, J.H.

    1993-12-31

    The construction and performance of a truck ramp made from clean coal technology waste products are described. The specific waste product used in this project was generated at the power plant located on the campus of The Ohio State University in Columbus. The ramp is used by University vehicles depositing hard trash at a central disposal facility on the OSU campus. Laboratory tests which had been conducted on samples made from the power plant waste product clearly showed that, when the material is property compacted, strengths could be obtained that were much higher than those of the natural soils the clean coal waste would replace. In addition, the permeability and swelling characteristics of the waste product should make it an attractive alternative to importing select borrow materials. Based on the results of the laboratory tests, a decision was made to use the power plant waste in the truck ramp rather than the soil that was called for in the original design. Prior to the start of construction, the area on which the ramp was to be located was covered with an impermeable geomembrane. Drain lines were installed on top of the geomembrane so that water that might leach through the ramp could be collected. The waste product from the power plant was placed on the geomembrane in 20 to 30 centimeter lifts by University maintenance personnel without special equipment. A drain line was installed across the toe of the ramp to intercept surface runoff, and a wearing surface of 7 to 15 centimeters of crushed limestone was placed over the compacted ash. The finished ramp structure recycled approximately 180 metric tons of the power plant byproduct. After over a year in service there is no indication of erosion or rutting in the ramp surface. Tests performed on the leachate and runoff water have shown the high pH characteristic of these materials, but concentrations of metals fall below the established limits.

  4. Development of the LICADO coal cleaning process. Final report, October 1, 1987--April 2, 1990

    SciTech Connect

    Not Available

    1990-07-31

    Development of the liquid carbon dioxide process for the cleaning of coal was performed in batch, variable volume (semi-continuous), and continuous tests. Continuous operation at feed rates up to 4.5 kg/hr (10-lb/hr) was achieved with the Continuous System. Coals tested included Upper Freeport, Pittsburgh, Illinois No. 6, and Middle Kittanning seams. Results showed that the ash and pyrite rejections agreed closely with washability data for each coal at the particle size tested (-200 mesh). A 0.91 metric ton (1-ton) per hour Proof-of-Concept Plant was conceptually designed. A 181 metric ton (200 ton) per hour and a 45 metric ton (50 ton) per hour plant were sized sufficiently to estimate costs for economic analyses. The processing costs for the 181 metric ton (200 ton) per hour and 45 metric ton (50 ton) per hour were estimated to be $18.96 per metric ton ($17.20 per ton) and $11.47 per metric ton ($10.40 per ton), respectively for these size plants. The costs for the 45 metric ton per hour plant are lower because it is assumed to be a fines recovery plant which does not require a grinding circuit of complex waste handling system.

  5. Appalachian Clean Coal Technology Consortium. Technical progress report, October 10, 1994--December 31, 1994

    SciTech Connect

    Feeley, T.J. III

    1995-06-26

    The Appalachian Clean Coal Technology Consortium (ACCTC) has been established to help U.S. Coal producers, particularly those in the Appalachian region, increase the production of lower-sulfur coal. The cooperative research conducted as part of the consortium activities will help utilities meet the emissions standards established by the 1990 Clean Air Act Amendments, enhance the competitiveness of U.S. coals in the world market, create jobs in economically-depressed coal producing regions, and reduce U.S. dependence on foreign energy supplies. The consortium has three charter members, including Virginia Polytechnic Institute and State University, West Virginia University, and the University of Kentucky. The Consortium also includes industry affiliate members that form an Advisory Committee. Affiliate members currently include AMVEST Minerals; Arch Minerals Corp.; A.T. Massey Coal Co.; Carpco, Inc.; CONSOL Inc.; Cyprus Amax Coal Co.; Pittston Coal Management Co.; and Roberts & Schaefer Company. First year activites are focused on dewatering and modeling of spirals.

  6. Coal cleaning residues and Fe-minerals implications.

    PubMed

    Silva, Luis F O; Macias, Felipe; Oliveira, Marcos L S; da Boit, M Kátia; Waanders, Frans

    2011-01-01

    In the present investigation, a study was undertaken to understand the origin of Fe-minerals presents in Brazilian coal mining and to understand the environmental implication and the chemical heterogeneity in the study area. Coal cleaning residue samples rich in clays, quartz, sulphides, carbonates, sulphates, etc. were sampled from Lauro Muller, Urussanga, Treviso, Siderópolis, and Criciúma cities in the Santa Catarina State and a total of 19 samples were collected and Mössbauer, XRD, SEM/EDX, and TEM analyses were conducted on the samples. The major Fe-minerals identified are represented by the major minerals chlorite, hematite, illite, and pyrite, while the minor minerals include, ankerite, chalcopyrite, goethite, hematite, jarosite, maghemite, magnetie, marcasite, melanterite, natrojarosite, oligonite, pyrrhotite, rozenite, schwertmannite, siderite, and sideronatrile. Pyrite is relatively abundant in some cases, making up to around 10% of the mineral matter in several samples. The sulphates minerals such as jarosite and others, probably represent oxidation products of pyrite, developed during exposure or storage.

  7. Physical cleaning of waste coal by dissolved-CO{sub 2} flotation. Final technical report, September 1, 1992--August 31, 1993

    SciTech Connect

    Shiao, S.Y.

    1993-12-31

    The coal wastes generated from coal mining operations and coal cleaning processes contain fine and ultrafine coals. Recovery of the fine/ultrafine coal from the coal wastes reduces the loss of useable fuels and the environmental impact. The objective of this project was to use dissolved-CO{sub 2} technology to generate ultrafine bubbles to separate fine/ultrafine coal from pyrite and other mineral matter in the coal wastes. The Illinois No. 6 coal waste used in the project was the underflow from a refuse thickener. The concentrations of the major trace metals are much higher than those found in Illinois Basin Coal database for Illinois No. 6 coals. Bench-scale conventional flotation tests of the waste coal were performed under various conditions using a 4-liter Wemco flotation cell. The tests were performed to determine the chemical dosages and flotation conditions used in dissolved-CO{sub 2} column flotation. The waste coal samples were subjected to dissolved-CO{sub 2} flotation in a 2-inch diameter microbubble column under various test conditions. The flotation performance as affected by each test variable was compared. For most of the tests, the Btu recovery was above 80%, the pyrite rejection was about 60%, and the ash rejection varied from about 45% to 76%. Dissolved air was used in one test for comparison. The waste coal samples were also subjected to typical microbubble flotation. As compared to microbubble flotation, the dissolved-CO{sub 2} had higher yield, higher Btu recovery, less pyrite rejection, and less ash rejection. Almost all of the major trace metals had a substantial reduction in concentration by dissolved-CO{sub 2} flotation, particularly for cadmium, chromium, nickel, and lead.

  8. Clean coal reference plants: Atmospheric CFB. Topical report, Task 1

    SciTech Connect

    Rubow, L.N.; Harvey, L.E.; Buchanan, T.L.; Carpenter, R.G.; Hyre, M.R.; Zaharchuk, R.

    1992-06-01

    The Clean Coal Technology Demonstration Program is a government and industry cofunded technology development effort to demonstrate a new generation of innovative coal utilization processes in a series of full-scale facilities. The goal of the program is to provide the US energy marketplace with a number of advanced, more efficient and environmentally responsive coal-using technologies. The Morgantown Energy Technology Center (METC) has the responsibility for monitoring the CCT Projects within certain technology categories, which correspond to the center`s areas of technology development, including atmospheric fluidized bed combustion, pressurized fluidized bed combustion, integrated gasification combined cycle, mild gasification, and industrial applications. A measure of success in the CCT program will be the commercial acceptance of the new technologies being demonstrated. The dissemination of project information to potential users is being accomplished by producing a series of reference plant designs which will provide the users a basis for the selection of technologies applicable to their future energy requirements. As a part of DOE`s monitoring and evaluation of the CCT Projects, Gilbert/Commonwealth (G/C) has been contracted to assist in this effort by producing the design of a commercial size Reference Plant, utilizing technologies developed in the CCT Program. This report, the first in a series, describes the design of a 400 MW electric power plant, utilizing an atmospheric pressure, circulating fluidized bed combustor (ACFB) similar to the one which was demonstrated at Colorado-Ute`s Nucla station, funded in Round 1 of the CCT Program. The intent of the reference plant design effort was to portray a commercial power plant with attributes considered important to the utility industry. The logical choice for the ACFB combustor was Pyropower since they supplied the ACFB for the Nucla Project.

  9. Coal diesel combined-cycle project. Comprehensive report to Congress: Clean Coal Technology Program

    SciTech Connect

    Not Available

    1994-05-01

    One of the projects selected for funding is a project for the design, construction, and operation of a nominal 90 ton-per-day 14-megawatt electrical (MWe), diesel engine-based, combined-cycle demonstration plant using coal-water fuels (CWF). The project, named the Coal Diesel Combined-Cycle Project, is to be located at a power generation facility at Easton Utilities Commission`s Plant No. 2 in Easton, Talbot County, Maryland, and will use Cooper-Bessemer diesel engine technology. The integrated system performance to be demonstrated will involve all of the subsystems, including coal-cleaning and slurrying systems; a selective catalytic reduction (SCR) unit, a dry flue gas scrubber, and a baghouse; two modified diesel engines; a heat recovery steam generation system; a steam cycle; and the required balance of plant systems. The base feedstock for the project is bituminous coal from Ohio. The purpose of this Comprehensive Report is to comply with Public Law 102-154, which directs the DOE to prepare a full and comprehensive report to Congress on each project selected for award under the CCT-V Program.

  10. Calorimetric study of surface and interfacial properties of fine coal

    SciTech Connect

    Melkus, T.G.A.

    1986-01-01

    In order to study the surface/interfacial properties of fine coal, heat flux calorimeter was used to make heat of immersion (..delta..H/sub imm/) measurements. These heats have been shown to be a valuable means of investigating the chemistry and surface properties of solids as they interact with adsorbate molecules. In addition, heats of immersion can be used to characterize a solid in terms of hydrophobicity/hydrophilicity and estimate its relative wetting tendency. The first phase of experiments that were performed served as a basis for comparison of coal components/characteristics immersed in deionized, distilled water. The results of these experiments were found to correlate well with reported flotation trends. In the second phase of experiments, the solids that were previously investigated were immersed in various wetting media. The solids were characterized in terms of hydrophobicity/hydrophilicity and their relative wetting tendency was also established. Heat of immersion measurements using surfactant solutions demonstrated that preferential adsorption of the surfactant molecule occurs on the coal surface, thereby altering its surface properties. This was supported by laboratory vacuum filtration tests. Using flotation agents as the wetting medium, the heat of immersion was found to vary with kerosene concentration, pH, kaolin addition and oxidation of the solid surface. The results of these ..delta..H/sub imm/ measurements were found to correlate very well with results obtained by independent flotation experiments performed under the same conditions.

  11. Surface electrochemical control for fine coal and pyrite separation

    SciTech Connect

    Hu, Weibai; Zhu, Ximeng; Bodily, D.M.; Wadsworth, M.E.

    1990-01-01

    Ongoing work includes the characterization of coal pyrites, the floatability evaluation typical US coal samples, the flotation behavior of coal pyrites, the electrochemical measurement of the surface properties of coal pyrites, and the characterization of species produced at pyrite surfaces.

  12. The Clean Air Act Amendments of 1990: Hazardous Air Pollutant Requirements and the DOE Clean Coal Technology Program

    SciTech Connect

    Moskowitz, P.D.; DePhillips, M.; Fthenakis, V.M.; Hemenway, A.

    1991-12-31

    The purpose of the US Department of Energy -- Office of Fossil Energy (DOE FE) Clean Coal Technology Program (CCTP) is to provide the US energy marketplace with advanced, efficient, and environmentally sound coal-based technologies. The design, construction, and operation of Clean Coal Technology Demonstration Projects (CCTDP) will generate data needed to make informed, confident decisions on the commercial readiness of these technologies. These data also will provide information needed to ensure a proactive response by DOE and its industrial partners to the establishment of new regulations or a reactive response to existing regulations promulgated by the US Environmental Protection Agency (EPA). The objectives of this paper are to: (1) Present a preliminary examination of the potential implications of the Clean Air Act Amendments (CAAA) -- Title 3 Hazardous Air Pollutant requirements to the commercialization of CCTDP; and (2) help define options available to DOE and its industrial partners to respond to this newly enacted Legislation.

  13. The Clean Air Act Amendments of 1990: Hazardous Air Pollutant Requirements and the DOE Clean Coal Technology Program

    SciTech Connect

    Moskowitz, P.D.; DePhillips, M.; Fthenakis, V.M. ); Hemenway, A. )

    1991-01-01

    The purpose of the US Department of Energy -- Office of Fossil Energy (DOE FE) Clean Coal Technology Program (CCTP) is to provide the US energy marketplace with advanced, efficient, and environmentally sound coal-based technologies. The design, construction, and operation of Clean Coal Technology Demonstration Projects (CCTDP) will generate data needed to make informed, confident decisions on the commercial readiness of these technologies. These data also will provide information needed to ensure a proactive response by DOE and its industrial partners to the establishment of new regulations or a reactive response to existing regulations promulgated by the US Environmental Protection Agency (EPA). The objectives of this paper are to: (1) Present a preliminary examination of the potential implications of the Clean Air Act Amendments (CAAA) -- Title 3 Hazardous Air Pollutant requirements to the commercialization of CCTDP; and (2) help define options available to DOE and its industrial partners to respond to this newly enacted Legislation.

  14. Surface electrochemical control for fine coal and pyrite separation

    SciTech Connect

    Hu, Weibai; Huang, Qinping; Li, Jun; Zhu, Ximeng; Bodily, D.M.; Liang, Jun; Zhong, Tingke; Wadsworth, M.E.

    1991-01-01

    The ongoing work includes the characterization of coal pyrites, the floatability evaluation of three typical US coal samples, the flotation behavior of coal pyrites, the electrochemical measurement of the surface properties of coal pyrites, and the characterization of species produced at pyrite surfaces. This report contains three sections, Transpassive Oxidation of Pyrite,'' Flotation and Electrochemical Pretreatment,'' and Flotation Kinetics of Coal and Coal Pyrite.''

  15. Enhanced control of fine particles following Title IV coal switching and NOx control

    SciTech Connect

    Durham, M.D.; Baldrey, K.E.; Bustard, C.J.; Martin, C.

    1997-12-31

    Electrostatic precipitators (ESPs) serve as the primary particle control devices for a majority of coal-fired power generating units in the United States. ESPs are used to collect particulate matter that range in size from less than one micrometer in diameter to several hundred micrometers. Many of the options that utilities will use to respond to Title IV of the 1990 Clean Air Act Amendments will result in changes to the ash that will be detrimental to the performance of the ESP causing increased emissions of fine particles and higher opacity. For example, a switch to low-sulfur coal significantly increases particle resistivity while low-NO{sub x} burners increase the carbon content of ashes. Both of these changes could result in derating of the boiler to comply with emissions standards. ADA has developed a chemical additive that is designed to improve the operation of ESI`s to bring these systems into compliance operation without the need for expensive capital modifications. The additives provide advantages over competing technologies in terms of low capital cost, easy to handle chemicals, and relatively non-toxic chemicals. In addition, the new additive is insensitive to ash chemistry which will allow the utility complete flexibility to select the most economical coal. Results from full-scale and pilot plant demonstrations are reported.

  16. 5. annual clean coal technology conference: powering the next millennium. Volume 2

    SciTech Connect

    1997-06-01

    The Fifth Annual Clean Coal Technology Conference focuses on presenting strategies and approaches that will enable clean coal technologies to resolve the competing, interrelated demands for power, economic viability, and environmental constraints associated with the use of coal in the post-2000 era. The program addresses the dynamic changes that will result from utility competition and industry restructuring, and to the evolution of markets abroad. Current projections for electricity highlight the preferential role that electric power will have in accomplishing the long-range goals of most nations. Increase demands can be met by utilizing coal in technologies that achieve environmental goals while keeping the cost- per-unit of energy competitive. Results from projects in the DOE Clean Coal Technology Demonstration Program confirm that technology is the pathway to achieving these goals. The industry/government partnership, cemented over the past 10 years, is focused on moving the clean coal technologies into the domestic and international marketplaces. The Fifth Annual Clean Coal Technology Conference provides a forum to discuss these benchmark issues and the essential role and need for these technologies in the post-2000 era. This volume contains technical papers on: advanced coal process systems; advanced industrial systems; advanced cleanup systems; and advanced power generation systems. In addition, there are poster session abstracts. Selected papers from this proceedings have been processed for inclusion in the Energy Science and Technology database.

  17. Clean coal and heavy oil technologies for gas turbines

    SciTech Connect

    Todd, D.M.

    1994-12-31

    Global power generation markets have shown a steady penetration of GT/CC technology into oil and gas fired applications as the technology has matured. The lower cost, improved reliability and efficiency advantages of combined cycles can now be used to improve the cost of electricity and environmental acceptance of poor quality fuels such as coal, heavy oil, petroleum coke and waste products. Four different technologies have been proposed, including slagging combustors, Pressurized Fluidized Bed Combustion (PFBC), Externally Fired Combined Cycle (EFCC) and Integrated Gasification Combined Cycle (IGCC). Details of the technology for the three experimental technologies can be found in the appendix. IGCC is now a commercial technology. In the global marketplace, this shift is being demonstrated using various gasification technologies to produce a clean fuel for the combined cycle. Early plants in the 1980s demonstrated the technical/environmental features and suitability for power generation plants. Economics, however, were disappointing until the model F GT technologies were first used commercially in 1990. The economic break-through of matching F technology gas turbines with gasification was not apparent until 1993 when a number of projects were ordered for commercial operation in the mid-1990s. GE has started 10 new projects for operation before the year 2000. These applications utilize seven different gasification technologies to meet specific application needs. Early plants are utilizing low-cost fuels, such as heavy oil or petroleum coke, to provide economics in first-of-a-kind plants. Some special funding incentives have broadened the applications to include power-only coal plants. Next generation gas turbines projected for commercial applications after the year 2000 will contribute to another step change in technology. It is expected that the initial commercialization process will provide the basis for clear technology choices on future plants.

  18. POC-scale testing of an advanced fine coal dewatering equipment/technique. Quarterly progress report, July - September 1996

    SciTech Connect

    Tao, D.; Groppo, J.G.; Parekh, B.K.

    1996-10-01

    The advanced fine-coal cleaning techniques such as column flotation, recovers a low-ash ultra-fine size clean-coal product. However, economical dewatering of the clean coal product to less than 20 percent moisture using conventional technology is difficult. This research program objective is to evaluate a novel coal surface modification technique developed at the University of Kentucky Center for Applied Energy Research in conjunction with conventional and advanced dewatering technique at a pilot scale. The study which is in progress is being conducted at the Powell Mountain Coal Company`s Mayflower preparation plant located in St. Charles, VA. During this quarter laboratory dewatering studies were conducted using a 4-in diameter laboratory chemical centrifuge. The baseline data provided a filter cake with about 32% moisture. Addition of 0.3 kg/t of a cationic surfactant lowered the moisture to 29%. Addition of anionic and non-ionic surfactant was not effective in reducing the filter cake moisture content. In the pilot scale studies, a comparison was conducted between the high pressure and vacuum dewatering techniques. The base line data with high pressure and vacuum filtration provided filter cakes with 23.6% and 27.8% moisture, respectively. Addition of 20 g/t of cationic flocculent provided 21% filter cake moisture using the high pressure filter. A 15% moisture filter cake was obtained using 1.5 kg/t of non-ionic surfactant. Vacuum filter provided about 23% to 25% moisture product with additional reagents. The high pressure filter processed about 3 to 4 times more solids compared to vacuum filter.

  19. AQUEOUS BIPHASE EXTRACTION FOR PROCESSING OF FINE COAL

    SciTech Connect

    K. Osseo-Asare; X. Zeng

    2001-06-30

    Ever-stringent environmental constraints dictate that future coal cleaning technologies be compatible with micron-size particles. This research program seeks to develop an advanced coal cleaning technology uniquely suited to micron-size particles, i.e., aqueous biphase extraction. The partitioning behaviors of hematite in the dextran (Dex)/Triton X-100 (TX100) and polyethylene glycol (PEG)/dextran systems were investigated and the effects of some ionic surfactants on solid partition were studied. In both biphase systems, the particles stayed in the bottom dextran-rich phase under all pH conditions. This behavior is attributable to the fact that the hydrophilic oxide particles prefer the more hydrophilic bottom phase. Also, the strong favorable interaction between dextran and ferric oxide facilitates the dispersion of the solids in the polysaccharide-rich phase. In the Dex/TX100 system, addition of sodium dodecylsulfate (SDS) or potassium oleate had no effect on the solid partition; on the other hand, addition of dodecyltrimethylammonium bromide (DTAB) transferred the particles to the top phase or interface at high pH values. In the PEG/Dex system, the preferred location of hematite remained the bottom phase in the presence of either SDS or DTAB. The effects of anionic surfactants on the partition behavior are attributable to the fact that they are not able to replace the strongly adsorbed polysaccharide layer on the ferric oxide surface. The results with the cationic surfactant are due to electrostatic interaction between the cationic surfactant and the charged surface of the solid particles. The difference in solids partitioning in the two systems is the result of the different distribution of DTAB in these systems. In the Dex/TX100 system, DTAB prefers the top surfactant-rich phase, while it concentrates in the bottom phase in the PEG/dextran system.

  20. Agenda and briefing book: Clean Coal Technology Coordinating Committee, September 16, 1991, Louisville, Kentucky

    SciTech Connect

    Not Available

    1991-09-16

    A considerable amount of time was spent discussing the Clean Air Act Amendments pending before Congress. Several members pointed out provisions of the legislation that would have serious impacts on the coal industry and the electric utility industry. The need for increased electricity in Florida raised the question about coal fired Power Plants. It is generally believed that most people in Florida do not know that over 55 percent of the electricity now comes from coal-fired generators. However, publicly, people will say they do not want coal-fired facilities built in Florida. People in Florida are concerned with the EMF Issue just as much as the source of power. It was stated that the coal industry has a very poor image and DOE should assume responsibility for improving the image of coal. it was agreed that it would take a considerable financial commitment to do this and that in addition to government the industry would have to be willing to contribute financially. The Partial results of a survey to utilities concerning the future use of clean coal technologies was reported. Utilities are not ignoring coal technologies but acknowledged that the amendments to the Clean Air Act would be the driving force in future decisions. It was learned through the survey that the DOE negotiation process in the Clean Coal Technology Program was in need of improvement. DOE had recently changed the procedure internally and it was anticipated that the procedure would be smoother in the future.

  1. Evaluation of hyperbaric filtration for fine coal dewatering. Tenth quarterly technical progress report, January 1, 1995--March 31, 1995

    SciTech Connect

    Parekh, B.K.; Leonard, J.W.; Hogg, R.; Fonseca, A.

    1995-09-01

    The main objectives of the project are to investigate the fundamental aspects of particle-liquid interaction in fine coal dewatering, to conduct laboratory and pilot plant studies on the applicability of hyperbaric filter systems and to develop process conditions for dewatering of fine clean coal to less than 20 percent moisture. The program consist of three phases: Phase I, model development; Phase II, laboratory studies; and Phase III, field testing. The Pennsylvania State University is leading efforts in Phase I, the University of Kentucky in Phase II, and Consol Inc. in Phase III of the program. All three organizations are involved in-all the three phases of the program. The Pennsylvania State University is developing a theoretical model for hyperbaric filtration systems, whereas the University of Kentucky is conducting experimental studies to investigate fundamental aspects of particle-liquid interaction and application of high pressure filter in fine coal dewatering. The optimum filtration conditions identified in Phase I and II will be tested in a Consol Inc. coal preparation plant using an Andritz Ruthner portable hyperbaric filtration unit. Accomplishments are discussed for all three phases of study.

  2. Evaluation of hyperbaric filtration for fine coal dewatering. Ninth quarterly technical progress report, October 1--December 31, 1994

    SciTech Connect

    Parekh, B.K.; Leonard, J.W.; Hogg, R.; Fonesca, A.

    1995-04-01

    The main objectives of the project are to investigate the fundamental aspects of particle-liquid interaction in fine coal dewatering, to conduct laboratory and pilot plant studies on the applicability of hyperbaric filter systems and to develop process conditions for dewatering of fine clean coal to less than 20% moisture. The program consists of three phases, namely: model development; laboratory studies; and field testing. The Pennsylvania State University is leading efforts in Phase 1, the University of Kentucky in Phase 2, and Consol Inc. in Phase 3 of the program. The Pennsylvania State University is developing a theoretical model for hyperbaric filtration systems, whereas the University of Kentucky is conducting experimental studies to investigate fundamental aspects of particle-liquid interaction and application of high pressure filter in fine coal dewatering. The optimum filtration conditions identified in Phase 1 and 2 will be tested in a Consol Inc. coal preparation plant using an Andritz Ruthner portable hyperbaric filtration unit. Results to date from all three phases are discussed.

  3. Evaluation of hyperbaric filtration for fine coal dewatering. Fifth quarterly technical progress report, October 1, 1993--December 31, 1993

    SciTech Connect

    Parekh, B.K.; Hogg, R.; Fonseca, A.

    1993-12-31

    The main objectives of the project are to investigate the fundamental aspects of particle-liquid interaction in fine coal dewatering, to conduct laboratory and pilot plant studies on the applicability of hyperbaric filter systems and to develop process conditions for dewatering of fine clean coal to less than 20 percent moisture. The program consist of three phases: model development; laboratory studies; and field testing. The Pennsylvania State University is leading efforts in Phase I, the University of Kentucky in Phase II, and Consol Inc. in Phase III of the program. All three organizations are involved in all the three phases of the program. The Pennsylvania State University is developing a theoretical model for hyperbaric filtration systems, whereas the University of Kentucky is conducting experimental studies to investigate fundamental aspects of particle-liquid interaction and application of high pressure filter in fine coal dewatering. The optimum filtration conditions identified in phase I and 11 will be tested in a Consol Inc. coal preparation plant using an Andritz Ruthner portable hyperbaric filtration unit. In this report, dewatering model development and laboratory studies are presented.

  4. The desulfurization of finely disseminated pyrite in coal with new technology

    SciTech Connect

    Zesheng, X.; Shoulu, W.; Ying, G.; Xinguo, W.; Zuna, W.

    1999-07-01

    China is a country of large coal production, quite a quantity of which is of high sulfur. With the increase of mining depth, more production of high sulfur coal is expected. To make full use of the high sulfur coal and decrease the air pollution from its combustion are urgent problems for coal preparation to be solved. Good coking coal is rare in China, most of which, in addition, is also of high sulfur; most pyrite in coal are finely disseminated in size of minus several tens of micron. This paper deals with the removal of finely disseminated pyrite in coal with a technology of ultra-fine grinding followed by selective coagulation-flotation. The results of good desulfurization are acquired with efficient depressor XW developed for the separation process.

  5. Active carbons and clean briquettes from the modified Kansk-Achinsk brown coal

    SciTech Connect

    Kuznetsov, P.N.; Kuznetsova, L.I.; Kontzevoi, A.A.; Pozharnikov, V.A.

    1996-12-31

    The effect of modification of Kansk Achinsk Brown coal by means of chemical and mechanical pretreatments as well as by hydrolyzed lignin addition on coal briquetting was studied. Coal briquettes were then pyrolyzed and steam activated at 700--800 C to prepare the active carbons. The main focus was to analyze how macromolecular structure of brown coal affect the properties of briquettes and the sorption and mechanical properties of activated carbons and to investigate the potential for the production of clean briquetted fuel and high performance carbon adsorbents through the directive modification of coal.

  6. Micro-agglomerate flotation for deep cleaning of coal. Quarterly progress report, October 1, 1994--December 31, 1994

    SciTech Connect

    Chander, S.; Hogg, R.

    1995-01-01

    The development of practical technologies for the deep cleaning of coal has been seriously hampered by the problems of carrying out efficient coal/mineral separations at the very fine sizes (often finer than 10 mm) needed to achieve adequate liberation of the mineral matter from the coal matrix. It is generally recognized that surface-based separation processes such as froth flotation or selective agglomeration offer considerable potential for such applications but there remain many problems in obtaining the required selectivity with acceptable recovery of combustible matter. In froth flotation, selectivity is substantially reduced at fine sizes due, primarily, to overloading of the froth phase which leads to excessive carryover of water and entrained mineral matter. Oil agglomeration, on the other hand, can provide good selectivity at low levels of oil addition but the agglomerates tend to be too fragile for separation by the screening methods normally used. The addition of larger amounts of oil can yield large, strong agglomerates which are easily separated but the selectivity is reduced and reagent costs can become excessive. We are investigating the use of a hybrid process - micro-agglomerate flotation - which is a combination of oil-agglomeration and froth flotation. The basic concept is to use small quantities of oil to promote the formation of dense micro-agglomerates with minimal entrapment of water and mineral particles, and to use froth flotation to extract these micro-agglomerates from the water/dispersed-mineral phase. Since the floating units are agglomerates (about 30-50 mm in size) rather than individual coal particles (1-10 mm) the problems of froth overload and water/mineral carryover should be significantly alleviated. Micro-agglomerate flotation has considerable potential for the practical deep cleaning of coal on a commercial scale.

  7. AN ADVANCED CONTROL SYSTEM FOR FINE COAL FLOTATION

    SciTech Connect

    G.H. Luttrell; G.T. Adel

    1999-01-11

    A model-based flotation control scheme is being implemented to achieve optimal performance in the handling and treatment of fine coal. The control scheme monitors flotation performance through on-line analysis of tailings ash content. Then, based on an on-line estimate of incremental ash, the pulp level is adjusted using a model-based control algorithm to compensate for feed variations and other process disturbances. Recent developments in sensor technology are being applied for on-line determination of slurry ash content. During the eleventh quarter of this project, Task 7 (Operation and Testing) was nearly completed through the efforts of J.A. Herbst and Associates, Virginia Tech, and Pittston Coal Company. As a result of this work, a model-based control system has now been installed which can predict incremental ash based on tailings ash content and general plant data, and adjust pulp level accordingly to maintain a target incremental ash. The system has gone through a shake-down period, training has been carried out for plant operators, and the bulk of the control logic testing has been completed with the results of these tests awaiting analysis under Task 8 (System Evaluation). The flotation model has been shown to predict incremental ash quite successfully, implying that this approach may provide the basis for a useful ''soft sensor'' for on-line incremental ash analysis.

  8. AN ADVANCED CONTROL SYSTEM FOR FINE COAL FLOTATION

    SciTech Connect

    1998-10-25

    A model-based flotation control scheme is being implemented to achieve optimal performance in the handling and treatment of fine coal. The control scheme monitors flotation performance through on-line analysis of tailings ash content. Then, based on an on-line estimate of incremental ash, the pulp level is adjusted using a model-based control algorithm to compensate for feed variations and other process disturbances. Recent developments in sensor technology are being applied for on-line determination of slurry ash content. During the tenth quarter of this project, Task 6 (Equipment Procurement and Installation) was completed through the efforts of J.A. Herbst and Associates, Virginia Tech, Pittston Coal Company, and FGR Automation. As a result of this work, a model-based control system is now in place which can predict incremental ash based on tailings ash content and general plant data, and adjust pulp level accordingly to maintain a target incremental ash. Testing of this control system is expected to be carried out during the next quarter, and the results of this testing will be reported in the Eleventh Quarterly report. In addition, calibration of the video-based ash analyzer was continued and an extensive set of calibration data were obtained showing that the plant is running remarkably well under manual control. This may be a result of increased attention being paid to froth flotation as a result of this project.

  9. Industrial use of technologies potentially applicable to the cleaning of slurry pond fines

    SciTech Connect

    Schimmoller, B.K.; Jacobsen, P.S.; Hucko, R.E.

    1994-12-31

    Several advanced technologies have been developed in the past decade that are particularly applicable to the processing of fine-coal streams. The Microcel{trademark} flotation column, the Static Tube flotation column, the Ken-Flote flotation column, the Jameson froth flotation cell, the Deister Flotaire{reg_sign} column flotation cell, the AFT spray flotation process, the Allflot flotation cell, the air-sparged hydrocyclone, and micronized-magnetite beneficiation have all advanced past the experimental stage and await widespread commercial application. One of the principal application opportunities for these technologies may be in the remediation of fine-coal slurry ponds, where millions of tons of fine coal and refuse are discarded annually. This paper discusses the status of development and commercial application of these technologies.

  10. New clean fuel from coal -- Direct dimethyl ether synthesis from hydrogen and carbon monoxide

    SciTech Connect

    Ogawa, T.; Ono, M.; Mizuguchi, M.; Tomura, K.; Shikada, T.; Ohono, Y.; Fujimoto, K.

    1997-12-31

    Dimethyl ether (DME), which has similar physical properties to propane and is easily liquefied at low pressure, has a significant possibility as a clean and non-toxic fuel from coal or coal bed methane. Equilibrium calculation also shows a big advantage of high carbon monoxide conversion of DME synthesis compared to methanol synthesis. By using a 50 kg/day DME bench scale test plant, direct synthesis of DME from hydrogen and carbon monoxide has been studied with newly developed catalysts which are very fine particles. This test plant features a high pressure three-phase slurry reactor and low temperature DME separator. DME is synthesized at temperatures around 533--553 K and at pressures around 3--5 MPa. According to the reaction stoichiometry, the same amount of hydrogen and carbon monoxide react to DME and carbon dioxide. Carbon conversion to DME is one third and the rest of carbon is converted to carbon dioxide. As a result of the experiments, make-up CO conversion is 35--50% on an once-through basis, which is extremely high compared to that of methanol synthesis from hydrogen and carbon monoxide. DME selectivity is around 60 c-mol %. Most of the by-product is CO{sub 2} with a small amount of methanol and water. No heavy by-products have been recognized. Effluent from the reactor is finally cooled to 233--253 K in a DME separator and liquid DME is recovered as a product.

  11. EPA Fines Clean Harbors for Violations of Environmental Laws

    EPA Pesticide Factsheets

    DALLAS - (May 12, 2015) The U.S. Environmental Protection Agency recently issued a consent agreement and final order to Clean Harbors Deer Park, LLC, in La Porte, Texas. The company violated laws under the Resource Conservation and Recovery Act (RCR

  12. Chemical cleaning of coal by molten caustic leaching after pretreatment by low-temperature devolatilization

    DOEpatents

    Chriswell, Colin D.; Kaushik, Surender M.; Shah, Navin D.; Markuszewski, Richard

    1989-08-22

    Pretreatment of coal by devolatization at temperatures ranging from about 420.degree. C. to about 450.degree. C. for from about 10 minutes to about 30 minutes before leaching with molten caustic leads to a significant reduction in carbonate formation, greatly reducing the cost of cleaning coal on a per ton basis.

  13. Pelletizing/reslurrying as a means of distributing and firing clean coal

    SciTech Connect

    Conkle, H.N.; Raghavan, J.K.; Smit, F.J.; Jha, M.C.

    1991-11-21

    The objective of this study is to develop technology that permits the practical and economic preparation, storage, handling, and transportation of coal pellets, which can be reslurried into Coal water fuels (CWF) suitable for firing in small- and medium-size commercial and industrial boilers, furnaces, and engines. The project includes preparing coal pellets and capsules from wet filter cake that can be economically stored, handled, transported, and reslurried into a CWF that can be suitably atomized and fired at the user site. The wet cakes studied were prepared from ultra-fine (95% -325 mesh) coal beneficiated by advanced froth-flotation techniques. The coals studied included two eastern bituminous coals, one from Virginia (Elkhorn) and one from Illinois (Illinois No. 6) and one western bituminous coal from Utah (Sky Line coal).

  14. Pelletizing/reslurrying as a means of distributing and firing clean coal

    SciTech Connect

    Conkle, H.N.

    1992-03-17

    The objective of this study is to develop technology that permits the practical and economic preparation, storage, handling, and transportation of coal pellets, which can be reslurried into Coal water fuels (CWF) suitable for firing in small- and medium-size commercial and industrial boilers, furnaces, and engines. The project includes preparing coal pellets and capsules from wet filter cake that can be economically stored, handled, transported, and reslurried into a CWF that can be suitably atomized and fired at the user site. The wet cakes studied were prepared from ultra-fine (95% -325 mesh) coal beneficiated by advanced froth-flotation techniques. The coals studied included two eastern bituminous coals, one from Virginia (Elkhorn) and one from Illinois (Illinois No. 6) and one western bituminous coal from Utah (Sky Line coal).

  15. Bench-scale testing of DOE/PETC`s GranuFlow Process for fine coal dewatering and handling. 1: Results using a high-gravity solid-bowl centrifuge

    SciTech Connect

    Wen, W.W.; Killmeyer, R.P.; Lowman, R.H.; Elstrodt, R.

    1995-12-31

    Most advanced fine-coal cleaning processes involve the use of water. Utility companies are concerned not only with the lower Btu content of the resulting wet, cleaned coal, but more importantly with its handleability problems. Solutions to these problems would enhance the utilization of fine-coal cleaning processes in the utility industry. This paper describes testing of the GranuFlow Process, developed and patented by the Pittsburgh Energy Technology Center (PETC) of the US Department of Energy, using a high-gravity solid bowl centrifuge for dewatering and reconstitution of fine-cleaned-coal slurry at 300 lb per hour in PETC`s Coal Preparation Process Research Facility. Fine-cleaned-coal slurry was treated with a bitumen emulsion before dewatering in a high-gravity solid-bowl centrifuge. The treated products appeared to be dry and in a free-flowing granular form, while the untreated products were wet, lumpy, sticky, and difficult to handle. Specifically, test results indicated that the moisture content, handleability, and dust reduction of the dewatered coal product improved as the addition of emulsion increased from 2% to 8%. The improvement in handleability was most visible for the 200 mesh (75 micron) x 0 coal, when compared with 150 mesh (106 micron) x 0, 65 mesh (212 micron) x 0 or 28 mesh (600 micron) x 0 coals. Test results also showed that the moisture content was dramatically reduced (26--37% reduction) for the four different sizes of coals at 6 or 8% emulsion addition. Because of the moisture reduction and the granular form of the product, the freezing problem was also alleviated.

  16. Nanominerals and potentially hazardous elements from coal cleaning rejects of abandoned mines: Environmental impact and risk assessment.

    PubMed

    Fdez-Ortiz de Vallejuelo, Silvia; Gredilla, Ainara; da Boit, Kátia; Teixeira, Elba C; Sampaio, Carlos H; Madariaga, Juan Manuel; Silva, Luis F O

    2017-02-01

    Soils around coal mining are important reservoir of hazardous elements (HEs), nanominerals, and ultrafine compounds. This research reports and discusses the soil concentrations of HEs (As, Cd, Cr, Cu, Ni, Pb, and Zn) in coal residues of abandoned mines. To assess differences regarding environmental impact and risk assessment between coal abandoned mines from the Santa Catarina state, eighteen coal cleaning rejects with different mineralogical and chemical composition, from eight abandoned mines were collected. Nanominerals and ultra-fine minerals from mining-contaminated areas were analyzed by X-ray diffraction (XRD), field emission scanning electron microscopy (FE-SEM), and high-resolution transmission electron microscope (HR-TEM), providing new information on the mineralogy and nano-mineralogy of these coal residues. The total contents of 57 elements (HEs, alkali metals, and rare earth elements) were analyzed by Inductively Coupled Plasma Mass Spectrometry (ICP-MS). The calculation of NWACs (Normalized Average Weighted Concentration), together with the chemometric analysis by Principal component analysis (PCA) confirmed the variability of the samples regarding their city and their mine of origin. Moreover, the results confirmed the existence of hotspots in mines near urban areas.

  17. AQUEOUS BIPHASE EXTRACTION FOR PROCESSING OF FINE COAL

    SciTech Connect

    K. Osseo-Asare; X. Zeng

    2001-06-30

    Ever-stringent environmental constraints dictate that future coal cleaning technologies be compatible with micron-size particles. This research program seeks to develop an advanced coal cleaning technology uniquely suited to micron-size particles, i.e., aqueous biphase extraction. The partitioning behaviors of silica in the polyethylene glycol (PEG)/dextran (Dex) and dextran/Triton X-100 (TX100) systems have been investigated, and the effects of sodium dodecylsulfate (SDS) and dodecyltrimethylammonium bromide (DTAB) on solid partition have been studied. In both biphase systems, silica particles stayed in the top PEG-rich phase at low pH. With increase in pH, the particles moved from the top phase to the interface, then to the bottom phase. At very high pH, the solids preferred the top phase again. These trends are attributable to variations in the polymer/solid and nonionic surfactant/solid interactions. Addition of ionic surfactants into these two systems introduces a weakly charged environment, since ionic surfactants concentrate into one phase, either the top phase or the bottom phase. Therefore, coulombic forces also play a key role in the partition of silica particles because electrostatic attractive or repulsive forces are produced between the solid surface and the ionic-surfactant-concentrated phase. For the PEG/dextran system in the presence of SDS, SiO{sub 2} preferred the bottom dextran-rich phase above its pH{sub PZC}. However, addition of DTAB moved the oxide particles from the top phase to the interface, and then to the bottom phase, with increase in pH. These different behaviors are attributable to the fact that SDS and DTAB concentrated into the opposite phase of the PEG/dextran system. On the other hand, in the dextran/Triton X-100 system, both ionic surfactants concentrated in the top surfactant-rich phase and formed mixed micelles with TX100. Therefore, addition of the anionic surfactant, SDS, moved the silica particles from top phase to the

  18. AQUEOUS BIPHASE EXTRACTION FOR PROCESSING OF FINE COAL

    SciTech Connect

    K. Osseo-Asare

    2000-06-02

    Ever-stringent environmental constraints dictate that future coal cleaning technologies be compatible with micron-size particles. This research program seeks to develop an advanced coal cleaning technology uniquely suited to micron-size particles, i.e., aqueous biphase extraction. The partitioning behavior of fly ash in the PEG-2000 Na{sub 2}SO{sub 4}/H{sub 2}O system was studied and the solid in each fraction was characterized by CHN analysis (carbon content), X-ray diffraction (XRD; crystal component), and inductively coupled plasma spectrophotometry (ICP; elemental composition in the ash). In the pH range from 2 to 5, the particles separated into two different layers, i.e., the polymer-rich (top) and salt-rich (bottom) layers. However, above pH 5, the particles in the polymer-rich phase split into two zones. The percent carbon content of the solids in the upper zone ({approximately}80 wt%) was higher than that in the parent sample (63.2 wt%), while the lower zone in the polymer-rich phase had the same percent ash content as the original sample. The particles in the salt-rich phase were mainly composed of ash (with < 4 wt% carbon content). However, when the solid concentration in the whole system increased from 1 wt% to 2 wt%, this 3-fraction phenomenon only occurred above pH 10. XRD results showed that the main crystal components in the ash included quartz, hematite, and mullite. The ICP results showed that Si, Al, and Fe were the major elements in the fly ash, with minor elements of Na, K, Ca, Mg, and Ba. The composition of the ash in the lower zone of the polymer-rich phase remained almost the same as that in the parent fly ash. The largest amount of product ({approximately}60% yield) with the highest carbon content ({approximately}80 wt% C) was obtained in the range pH 6-9. Based on the experimental results obtained, a flowsheet is proposed for the beneficiation of high-carbon fly ash with the aqueous biphase extraction process.

  19. Report to the United States Congress clean coal technology export markets and financing mechanisms

    SciTech Connect

    Not Available

    1994-05-01

    This report responds to a Congressional Conference Report that requests that $625,000 in funding provided will be used by the Department to identify potential markets for clean coal technologies in developing countries and countries with economies in transition from nonmarket economies and to identify existing, or new, financial mechanisms or financial support to be provided by the Federal government that will enhance the ability of US industry to participate in these markets. The Energy Information Administration (EIA) expects world coal consumption to increase by 30 percent between 1990 and 2010, from 5.1 to 6.5 billion short tons. Five regions stand out as major foreign markets for the export of US clean coal technologies: China; The Pacific Rim (other than China); South Asia (primarily India); Transitional Economies (Central Europe and the Newly Independent States); and Other Markets (the Americas and Southern Africa). Nearly two-thirds of the expected worldwide growth in coal utilization will occur in China, one quarter in the United States. EIA forecasts nearly a billion tons per year of additional coal consumption in China between 1990 and 2010, a virtual doubling of that country`s coal consumption. A 30-percent increase in coal consumption is projected in other developing countries over that same period. This increase in coal consumption will be accompanied by an increase in demand for technologies for burning coal cost-effectively, efficiently and cleanly. In the Pacific Rim and South Asia, rapid economic growth coupled with substantial indigenous coal supplies combine to create a large potential market for CCTS. In Central Europe and the Newly Independent States, the challenge will be to correct the damage of decades of environmental neglect without adding to already-considerable economic disruption. Though the situation varies, all these countries share the basic need to use indigenous low-quality coal cleanly and efficiently.

  20. Surface electrochemical control for the fine coal and pyrite separation

    SciTech Connect

    Hu, Weibai; Huang, Qinping; Zhu, Ximeng; Li, Jun; Bodily, D.M.; Liang, Jun; Zhong, Tingke; Wadsworth, M.E.

    1992-01-01

    Ongoing work includes the characterization of coal pyrites, the floatability evaluation of typical US coal samples, the flotation behavior of coal pyrites, the electrochemical measurement of the surface properties of coal pyrites, and the characterization of species produced at pyrite surfaces.

  1. Surface electrochemical control for fine coal and pyrite separation

    SciTech Connect

    Chen, Wanxiong; Hu, Weibai; Wann, Jyi-Perng; Zhu, Ximeng; Bodily, D.M.; Wadsworth, M.E.

    1990-01-01

    Ongoing work includes the characterization of coal pyrites, the floatability evaluation of typical US coal samples, the flotation behavior of coal pyrites, the electrochemical measurement of the surface properties of coal pyrites, and the characterization of species produced at pyrite surfaces.

  2. Surface electrochemical control for the fine coal and pyrite separation

    SciTech Connect

    Chen, Wanxiong; Hu, Weibai; Wann, Jyi-Perng; Zhu, Ximeng; Wadsworth, M.E.

    1989-01-01

    Ongoing work includes the characterization of coal pyrites, the floatability evaluation of typical US coal samples, the flotation behavior of coal pyrites, the electrochemical measurement of the surface properties of coal pyrites, and the characterization of species produced at pyrite surfaces.

  3. Surface electrochemical control for fine coal and pyrite separation

    SciTech Connect

    Hu, Weibai; Huang, Qinping; Li, Jun; Riley, A.; Turcotte, S.B.; Benner, R.E.; Zhu, Ximeng; Bodily, D.M.; Liang, Jun; Zhong, Tinghe; Wadsworth, M.E.

    1991-01-01

    The ongoing work includes the characterization of coal pyrites, the floatability evaluation of three typical US coal samples, the flotation behavior of coal pyrites, the electrochemical measurement of the surface properties of coal pyrites, and the characterization of species produced at pyrite surfaces. This report covers a Raman spectroscopy of species produced electrochemically on pyrite surfaces.

  4. Passamaquoddy Innovative Clean Coal Technology Program: Public design report

    SciTech Connect

    Not Available

    1993-08-01

    The Passamaquoddy Technology Recovery Scrubber{trademark} was conceived and developed specifically to address two problems experienced by the Dragon cement plant; meeting increasingly stringent gas emission limits for sulfur dioxide, and disposing of kiln dust, containing alkali oxides, which had to be wasted in order to avoid kiln operating and product quality problems. The idea involved making the kiln dust into a slurry in order to leach out the species (primarily potassium and sulfur) which rendered it unacceptable for return to kiln feed. This slurry, the liquid part of which is an alkaline solution, acts as a scrubbing reagent for SO{sub 2} in the flue gas while CO{sub 2} in the gas serves to precipitate soluble calcium and release sulfate for combination with the potassium. The effect of the process is to scrub SO{sub 2} from kiln flue gas, extract the volatile species from the dust allowing it to be returned to the kiln, and yield a leachate comprising potassium sulfate which can be crystallized (using heat recovered from the flue gas) and sold as fertilizer. Apart from widespread application in the cement industry, it was evident that, if the process could be demonstrated, its potential would extend to any plant burning fossil fuel where an alkaline waste either occurs intrinsically or can be juxtaposed. Obvious candidates appeared to include the pulp and paper industry and waste incineration. The chemistry was proved in a 1/100th scale pilot plant using actual kiln dust and a slip stream of kiln gas. A full scale demonstration installation was commissioned in 1989 by CDN (USA), the owners of the Dragon plant with the financial support of the US Department of Energy under its innovative Clean Coal Technology Program.

  5. Recent advances in the perchloroethylene coal cleaning system

    SciTech Connect

    Fullerton, K.L.; Lee, S.; Kulik, C.J.

    1994-12-31

    The perchloroethylene coal desulfurization process has been shown to selectively remove both inorganic and organic sulfur as well as mineral matter from high sulfur Midwestern coals. The process consists of four stages: a wet grinding of the coal to {minus}200 mesh, an extraction stage used to remove organic sulfur, a float sink stage to remove pyritic sulfur and mineral matter, and finally, a steam stripping stage to remove residual perchloroethylene from the coal. Using this process, up to 70% of the organic sulfur and over 90% of the pyritic sulfur can be removed from the coal. Recent work has studied the effects of parameters such as type of coal, particle size, moisture content, process temperatures, etc., on the sulfur removal efficiency. In addition, a kinetic relation was established for several types of Midwestern coals and minimum extraction time was established. The kinetic study was also used to conduct simulation studies of batch, plug flow reactor, and continuous stirred tank reactor.

  6. Reducing the moisture content of clean coals. Volume 3, Belt filter press: Final report

    SciTech Connect

    Shields, G.

    1992-12-01

    Reducing the Moisture Content of Clean Coals, Volume 3: Belt Filter Press contains the results of an EPRI investigation into the performance of an alternative clean coal dewatering device. Investigators at EPRI`s Coal Quality Development Center (CQDC) designed test so that mathematical relationships predicting filter cake moisture and solids capture could be developed. They also compared the economics of installing and operating a belt filter press with a vacuum disc filter, which is its nearest equivalent. For 100M {times} 0 clean coal from the Upper Freeport seam, the belt filter press produced filter cake with an average moisture content of 30 percent. This moisture is 5 to 10 percentage points higher than moistures from a vacuum disc filter. Economic analysis shows that the belt filter press costs an additional $72,000 a year to operate in place of a vacuum disc filter.

  7. 5. annual clean coal technology conference: powering the next millennium. Vol.1

    SciTech Connect

    1997-07-01

    The Fifth Annual Clean Coal Technology Conference focuses on presenting strategies and approaches that will enable clean coal technologies to resolve the competing, interrelated demands for power, economic viability, and environmental constraints associated with the use of coal in the post-2000 era. The program addresses the dynamic changes that will result from utility competition and industry restructuring, and to the evolution of markets abroad. Current projections for electricity highlight the preferential role that electric power will have in accomplishing the long-range goals of most nations. Increased demands can be met by utilizing coal in technologies that achieve environmental goals while keeping the cost- per-unit of energy competitive. Results from projects in the DOE Clean Coal technology Demonstration Program confirm that technology is the pathway to achieving these goals. The industry/government partnership, cemented over the past 10 years, is focused on moving the clean coal technologies into the domestic and international marketplaces. The Fifth Annual Clean Coal Technology Conference provides a forum to discuss these benchmark issues and the essential role and need for these technologies in the post-2000 era. This volume contains papers presented at the plenary session and panel sessions on; international markets for clean coal technologies (CCTs); role of CCTs in the evolving domestic electricity market; environmental issues affecting CCT deployment; and CCT deployment from today into the next millennium. In addition papers presented at the closing plenary session on powering the next millennium--CCT answers the challenge are included. Selected papers have been processed for inclusion in the Energy Science and Technology database.

  8. Coal Cleaning Using Resonance Disintegration for Mercury and Sulfur Reduction Prior to Combustion

    SciTech Connect

    Andrew Lucero

    2005-04-01

    Coal-cleaning processes have been utilized to increase the heating value of coal by extracting ash-forming minerals in the coal. These processes involve the crushing or grinding of raw coal followed by physical separation processes, taking advantage of the density difference between carbonaceous particles and mineral particles. In addition to the desired increase in the heating value of coal, a significant reduction of the sulfur content of the coal fed to a combustion unit is effected by the removal of pyrite and other sulfides found in the mineral matter. WRI is assisting PulseWave to develop an alternate, more efficient method of liberating and separating the undesirable mineral matter from the carbonaceous matter in coal. The approach is based on PulseWave's patented resonance disintegration technology that reduces that particle size of materials by application of destructive resonance, shock waves, and vortex generating forces. Illinois No.5 coal, a Wyodak coal, and a Pittsburgh No.8 coal were processed using the resonance disintegration apparatus then subjected to conventional density separations. Initial microscopic results indicate that up to 90% of the pyrite could be liberated from the coal in the machine, but limitations in the density separations reduced overall effectiveness of contaminant removal. Approximately 30-80% of the pyritic sulfur and 30-50% of the mercury was removed from the coal. The three coals (both with and without the pyritic phase separated out) were tested in WRI's 250,000 Btu/hr Combustion Test Facility, designed to replicate a coal-fired utility boiler. The flue gases were characterized for elemental, particle bound, and total mercury in addition to sulfur. The results indicated that pre-combustion cleaning could reduce a large fraction of the mercury emissions.

  9. Clean-burning fuels produced from low-grade coal

    SciTech Connect

    1995-03-01

    Under the acid rain program, operators of large combustion units are required to reduce their emissions of sulfur oxides (SO{sub x}) and nitrogen oxides (NO{sub x}). Although the program provides significant flexibility through its system of marketable emission allowances, regulated sources needing to reduce SO{sub x} emissions typically choose one of the following two options: (1) switch to a low-sulfur fuel, or (2) add end-of-pipe controls. Because it is naturally low in sulfur, one good candidate for fuel switching is coal mined from the Powder River basin in northeast Wyoming. The Encoal Corporation (Gillette, Wyoming) has attempted to improve the economics of using Powder River coal by installing a coal liquification plant at an existing mine near Gillette. The plant, cofunded by the Department of Energy (DOE) and Zeigler Coal Holding Company (the parent company to Encoal), has demonstrated commercial-scale application of a liquids-from-coal (LFC) process developed by SGI International. The LFC process represents a middle-of-the-road approach to coal treatment. As described, here, the process converts high-moisture, low-grade coal into process-derived fuel (PDF-an upgraded solid coal product) and coal-derived liquids (CDL-fuel-oil type liquids). The LFC process also produces an organic gas stream, which is burned internally as an energy source. Finally, the LFC process can be adapted, if necessary, to remove sulfur from high-sulfur coal. 1 ref., 1 fig.

  10. Distribution and leaching ability of some heavy metals in products of flotation processing of fine-grained coal slurries

    SciTech Connect

    Klika, Z.; Weiss, Z.; Lach, K.

    1994-12-31

    Coal from the Ostrava-Karvina mines is processed in 19 coal preparation plants, 6 of which are not equipped with flotation technology. Generally, all fine-grained coal is transported into sedimentary coal slurry ponds. Depending on processing technology, coal slurries contain from 5 to 95% coal matter. Sedimentary coal slurry ponds occupy large areas, deteriorate the landscape, and ar great sources of dust in a dry summer. Moreover, some components from coal slurries scan be leached and can penetrate into underground water. This research project sampled 13 coal slurry ponds to determine the composition of coal slurries, the distribution of some heavy metals in the flotation process, and leaching behavior.

  11. Control of pyrite surface chemistry in physical coal cleaning

    SciTech Connect

    Luttrell, G.H.; Yoon, R.H.; Zachwieja, J.B.; Lagno, M.L.

    1990-01-01

    Several pyrite depressants have been evaluated for their effectiveness in depressing coal pyrite. A novel reagent, NVT, has been synthesized and shown to be selective for the separation of coal from coal pyrite by froth flotation. This organic reagent contains no sulfur group in its structure and exhibits a stronger affinity toward pyrite than toward coal. The effects of a number of parameters such as pH, reagent concentration and flotation time on flotation response were investigated in a microflotation cell and a bench-scale Denver flotation cell. The reagent has demonstrated good performance at relatively low concentrations when compared to the commercially available sulfur-based pyrite depressants. 8 figs.

  12. Development of clean coal and clean soil technologies using advanced agglomeration technologies

    SciTech Connect

    Ignasiak, B.; Pawlak, W.; Szymocha, K.; Marr, J.

    1990-04-01

    The specific objectives of the bituminous coal program were to explore and evaluate the application of advanced agglomeration technology for: (1)desulphurization of bituminous coals to sulphur content acceptable within the current EPA SO{sub 2} emission guidelines; (2) deashing of bituminous coals to ash content of less than 10 percent; and (3)increasing the calorific value of bituminous coals to above 13,000 Btu/lb. (VC)

  13. The impact of flue gas cleaning technologies in coal-fired power plants on the CCN distribution and cloud properties in Germany

    NASA Astrophysics Data System (ADS)

    Bangert, M.; Vogel, B.; Junkermann, W.; Brachert, L.; Schaber, K.

    2013-05-01

    Gas-cleaning technologies used in modern coal-fired power plants cause an unintended nucleation of H2SO4 aerosol droplets during the cleaning process. As a result, high concentrations of ultra-fine aerosol droplets are emitted into the atmosphere. In this study, the impact of these emissions on the atmospheric aerosol distribution, on the cloud condensation nuclei number concentration, and consequently on cloud properties is investigated. Therefore, a sophisticated modeling framework is used combining regional simulations of the atmospheric aerosol distribution and its impact on cloud properties with detailed process simulations of the nucleation during the cleaning process inside the power plant. Furthermore, the simulated aerosol size distributions downwind of the coal-fired power plants are compared with airborne aerosol measurements performed inside the plumes.

  14. Micro-agglomerate flotation for deep cleaning of coal. Quarterly progress report, April 1--June 30, 1993

    SciTech Connect

    Chander, S.; Hogg, R.

    1993-07-01

    The goals of this research program are to demonstrate the technical and economic feasibility of a micro-agglomerate flotation process and to establish the essential criteria for reagent selection and system design and operation. The development of practical technologies for the deep cleaning of coal has been seriously hampered by the problems of carrying out efficient coal/mineral separations at the very fine sizes (often finer than 10 {mu}m) needed to achieve adequate liberation of the mineral matter from the coal matrix. It is generally recognized that surface-based separation processes such as froth flotation or selective agglomeration offer considerable potential for such applications but there remain many problems in obtaining the required selectivity with acceptable recovery of combustible matter. In froth flotation, selectivity is substantially reduced at fine sizes due, primarily, to overloading of the froth phase which leads to excessive carryover of water and entrained mineral matter. Oil agglomeration, on the other hand, can provide good selectivity at low levels of oil addition but the agglomerates tend to be too fragile for separation by the screening methods normally used. The addition of larger amounts of oil can yield large, strong agglomerates which are easily separated but the selectivity is reduced and reagent costs can become excessive. We are investigating the use of a hybrid process -- Micro-agglomerate flotation -- which is a combination of oil agglomeration and froth flotation. The basic concept is to use small quantities of oil to promote the formation of dense micro-agglomerates.

  15. Micro-agglomerate flotation for deep cleaning of coal. Quarterly progress report, July 1, 1995--September 30, 1995

    SciTech Connect

    Chander, S.; Hogg, R.

    1995-07-01

    The development of practical technologies for the deep cleaning of coal has been seriously hampered by the problems of carrying out efficient coal/mineral separations at the very fine sizes (often finer than 10 mm) needed to achieve adequate liberation of the mineral matter from the coal matrix. It is generally recognized that surface-based separation processes such as froth flotation or selective agglomeration offer considerable potential for such applications but there remain many problems in obtaining the required selectivity with acceptable recovery of combustible matter. In froth flotation, selectivity is substantially reduced at fine sizes due, primarily, to overloading of the froth phase which leads to excessive carryover of water and entrained mineral matter. Oil agglomeration, on the other hand, can provide good selectivity at low levels of oil addition but the agglomerates tend to be too fragile for separation by the screening methods normally used. The addition of larger amounts of oil can yield large, strong agglomerates which are easily separated but the selectivity is reduced and reagent costs can become excessive.

  16. Surface electrochemical control for fine coal and pyrite separation

    SciTech Connect

    Hu, Weibai; Huang, Qinping; Riley, A.; Zhu, Ximeng; Bodily, D.M.; Liang, Jun; Zhong, Tinghe; Wadsworth, M.E.

    1991-01-01

    This technical progress report, prepared in accordance with the reporting requirements of DOE Project No. DE-AC22-89PC89758, covers the work performed from April 1, 1991 to June 30, 1991. The ongoing work includes the characterization of coal pyrites, the floatability evaluation of three typical US coal samples, the flotation behavior of coal pyrites, the electrochemical measurement of the surface properties of coal pyrites, and the characterization of species produced at pyrite surfaces. 6 refs., 20 figs.

  17. Inclined fluidized bed system for drying fine coal

    DOEpatents

    Cha, Chang Y.; Merriam, Norman W.; Boysen, John E.

    1992-02-11

    Coal is processed in an inclined fluidized bed dryer operated in a plug-flow manner with zonal temperature and composition control, and an inert fluidizing gas, such as carbon dioxide or combustion gas. Recycled carbon dioxide, which is used for drying, pyrolysis, quenching, and cooling, is produced by partial decarboxylation of the coal. The coal is heated sufficiently to mobilize coal tar by further pyrolysis, which seals micropores upon quenching. Further cooling with carbon dioxide enhances stabilization.

  18. Integrating flotation to improve the performance of an HMC circuit treating a low-rank fine coal

    SciTech Connect

    Celik, H.; Polat, M.

    2005-11-01

    One reason that heavy media cyclone (HMC) circuits suffer from the inadvertent loss of magnetite and fine coal is the presence of nonmagnetic material in the magnetic separator feed. In this study, flotation was applied to the undersize fractions of the HMC drain-and-rinse screens to minimize these problems. These fractions, which contain 17.9% nonmagnetic material, are currently sent to magnetic separators and the nonmagnetic portion from the separators contains 39.1% ash. Applying flotation resulted in a clean coal product with an ash content of 8.7% and a calorific value of 6,300 kcal/kg. The refuse from flotation, which will be sent to the magnetic separators, contains 7.7% nonmagnetics.

  19. Micro-agglomerate flotation for deep cleaning of coal. Quarterly progress report, January 1, 1995--March 31, 1995

    SciTech Connect

    Chander, S.; Hogg, R.

    1995-04-01

    The development of practical technologies for the deep cleaning of coal has been seriously hampered by the problems of carrying out efficient coal/mineral separations at the very fine sizes (often finer than 10 mm) needed to achieve adequate liberation of the mineral matter from the coal matrix. In froth flotation, selectivity is substantially reduced at fine sizes due, primarily, to overloading of the froth phase which leads to excessive carryover of water and entrained mineral matter. Oil agglomeration, on the other hand, can provide good selectivity at low levels of oil addition but the agglomerates tend to be too fragile for separation by the screening methods normally used. The addition of larger amounts of oil can yield large, strong agglomerates which are easily separated but the selectivity is reduced and reagent costs can become excessive. We are investigating the use of a hybrid process - Micro-agglomerate flotation which is a combination of oil-agglomeration and froth flotation. The basic concept is to use small quantities of oil to promote the formation of dense micro-agglomerates with minimal entrapment of water and mineral particles, and to use froth flotation to extract these micro-agglomerates from the water/dispersed-mineral phase. Since the floating units are agglomerates (about 30-50 mm in size) rather than individual coal particles (1-10 mm) the problems of froth overload and water/mineral carryover should be significantly alleviated. There are, however, complications. The process involves at least five phases: two or more solids (coal and mineral), two liquids (oil and water) and one gas (air). It is necessary to maintain precise control over the chemistry of the liquid phases in order to promote the interfacial reactions and interactions between phases necessary to ensure selectivity. Kinetics as well as thermodynamic factors may be critical in determining overall system response.

  20. In-plant testing of a novel coal cleaning circuit using advanced technologies. Final technical report, September 1, 1995--August 31, 1996

    SciTech Connect

    Honaker, R.Q.; Reed, S.; Mohanty, M.K.

    1997-05-01

    A circuit comprised of advanced fine coal cleaning technologies was evaluated in an operating preparation plant to determine circuit performance and to compare the performance with current technologies used to treat -16 mesh fine coal. The circuit integrated a Floatex hydrosizer, a Falcon enhanced gravity concentrator and a Jameson flotation cell. A Packed-Column was used to provide additional reductions in the pyritic sulfur and ash contents by treatment of the Floatex-Falcon-Jameson circuit product. For a low sulfur Illinois No. 5 coal, the pyritic sulfur content was reduced from 0.67% to 0.34% at a combustible recovery of 93.2%. The ash content was decreased from 27.6% to 5.84%, which equates to an organic efficiency of 95% according to gravity-based washability data. The separation performance achieved on a high sulfur Illinois No. 5 coal resulted in the rejection of 72.7% of the pyritic sulfur and 82.3% of the ash-forming material at a recovery of 8 1 %. Subsequent pulverization of the cleaned product and retreatment in a Falcon concentrator and Packed-Column resulted in overall circuit ash and pyritic sulfur rejections of 89% and 93%, respectively, which yielded a pyritic sulfur content reduction from 2.43% to 0.30%. This separation reduced the sulfur dioxide emission rating of an Illinois No. 5 coal from 6.21 to 1.75 lbs SO{sub 2}/MBTU, which is Phase I compliance coal. A comparison of the results obtained from the Floatex-Falcon-Jameson circuit with those of the existing circuit revealed that the novel fine coal circuit provides 10% to 20% improvement in mass yield to the concentrate while rejecting greater amounts of ash and pyritic sulfur.

  1. ELECTROKINETIC DENSIFICATION OF COAL FINES IN WASTE PONDS

    SciTech Connect

    E. James Davis

    1999-12-18

    The objective of this research was to demonstrate that electrokinetics can be used to remove colloidal coal and mineral particles from coal-washing ponds and lakes without the addition of chemical additives such as salts and polymeric flocculants. The specific objectives were: Design and develop a scaleable electrophoresis apparatus to clarify suspensions of colloidal coal and clay particles; Demonstrate the separation process using polluted waste water from the coal-washing facilities at the coal-fired power plants in Centralia, WA; Develop a mathematical model of the process to predict the rate of clarification and the suspension electrical properties needed for scale up.

  2. Comprehensive report to Congress: Clean Coal Technology program: Confined zone dispersion low-NO sub x flue gas desulfurization demonstration

    SciTech Connect

    Not Available

    1990-09-01

    This report describes a project selected for funding under the US Clean Coal Technology Program. This project will demonstrate the removal of SO{sub 2} from the flue gas of a utility coal-fired boiler retrofitted with the confined zone dispersion-flue gas desulfurization (CZD-FGD) process. In the CZD-FGD process, a finely atomized slurry of a highly reactive pressure hydrated dolomitic lime is sprayed into the flue gas stream between the boiler air heater(s) and the particulate collection equipment. The lime slurry is injected into the center of the duct and the type and position of the spray nozzles are designed to produce a cone of fine spray. As the cone of spray moves nozzles are designed to produce a cone of fine spray. As the cone of spray moves downstream and expands, the gas within the cone cools and the SO{sub 2} is rapidly absorbed by the liquid droplets. This fast drying time precludes wet particle build-up in the duct and allows carry-over of the dry reaction products and the unreacted lime in the flue gas, which will be removed by the particulate collection equipment. 6 figs., 1 tab.

  3. Applications of micellar enzymology to clean coal technology. [Laccase

    SciTech Connect

    Walsh, C.T.

    1990-04-27

    This project is designed to develop methods for pre-combustion coal remediation by implementing recent advances in enzyme biochemistry. The novel approach of this study is incorporation of hydrophilic oxidative enzymes in reverse micelles in an organic solvent. Enzymes from commercial sources or microbial extracts are being investigated for their capacity to remove organic sulfur from coal by oxidation of the sulfur groups, splitting of C-S bonds and loss of sulfur as sulfuric acid. Dibenzothiophene (DBT) and ethylphenylsulfide (EPS) are serving as models of organic sulfur-containing components of coal in initial studies.

  4. Applications of micellar enzymology to clean coal technology

    SciTech Connect

    Walsh, C.T.

    1990-01-20

    This project is designed to develop methods for pre-combustion coal remediation by implementing recent advances in enzyme biochemistry. The novel approach of this study is incorporation of hydrophilic oxidative enzymes in reverse micelles in an organic solvent. Enzymes from commercial sources or microbial extracts are being investigated for their capacity to remove organic sulfur from coal by oxidation of the sulfur groups, splitting of C-S bonds and loss of sulfur as sulfuric acid Dibenzothiophene (DBT) and ehtylphenylsulfide (EPS)are serving as serving as models of organic sulfur-containing components of coal in initial studies.

  5. Applications of micellar enzymology to clean coal technology

    SciTech Connect

    Walsh, C.T.

    1991-01-30

    This project is designed to develop methods for pre-combustion coal remediation by implementing recent advances in enzyme biochemistry. The novel approach of this study is incorporation of hydrophilic oxidative enzymes in reverse micelles in an organic solvent. Enzymes from commercial sources or microbial extracts are being investigated for their capacity to remove organic sulfur from coal by oxidation of the sulfur groups, splitting of C-S bonds and loss of sulfur as sulfuric acid. Dibenzothiophene (DBT) and ethylphenylsulfide (EPS) are serving as models or organic sulfur-containing components of coal in initial studies. A goal of this project is to define a reverse micelle system that optimizes the catalytic activity of enzymes toward desulfurization of model compounds and ultimately coal samples. Among the variables which will be examined are the surfactant, the solvent, the water:surfactant ratio and the pH and ionic strength of the aqueous phase.

  6. Applications of micellar enzymology to clean coal technology

    SciTech Connect

    Walsh, C.T.

    1991-10-21

    This project is designed to develop methods for precombustion coal remediation by implementing recent advances in enzyme biochemistry. The novel approach of this study is incorporation of hydrophilic oxidative enzymes in reverse micelles in an organic solvent. Enzymes from commercial sources or microbial extracts are being investigated for their capacity to remove organic sulfur from coal by oxidation of the sulfur groups, splitting of C-S bonds and loss of sulfur as sulfuric acid (Figure 1). Dibenzothiophene (DBT) and ethylphenylsulfide (EPS) are serving as models of organic sulfur-containing components of coal in initial studies. A goal of this project is to define a reverse micelle system that optimizes the catalytic activity of enzymes toward desulfurization of model compounds and ultimately coal samples. 12 refs., 2 figs., 7 tabs.

  7. Control of pyrite surface chemistry in physical coal cleaning

    SciTech Connect

    Luttrell, G.H.; Yoon, R.H.; Lagno, M.L.

    1991-01-01

    The removal of pyrite from coal by flotation or any other surface- based separation process is often hampered by the apparent hydrophobicity of the mineral. Microflotation tests and induction time measurements conducted under different conditions showed that the hydrophobicity of coal pyrite is due to superficial oxidation of the mineral surface. X-ray photoelectron spectroscopy (XPS) analysis of the oxidized pyrite samples suggests that the sulfur-rich surfaces formed during oxidation may be responsible for the hydrophobicity of both coal pyrite and mineral pyrite. Based on these findings, an oxidation mechanism is proposed in which metal polysulfides and iron oxides-hydroxides are produced. The floatability of both coal pyrite and mineral pyrite can be correlated with the atomic ration between these hydrophobic and hydrophilic species that are formed on the surface. 14 refs., 7 figs., 1 tab.

  8. An Advanced Control System for Fine Coal Floatation

    SciTech Connect

    Luttrell, G H; Adel, G T

    1998-06-01

    A model-based flotation control scheme is being implemented to achieve optimal performance in the handling and treatment of fine coal. The control scheme monitors flotation performance through on-line analysis of ash content. Then, based on the economic and metallurgical performance of the circuit, variables such as collector dosage, frother dosage, and pulp level are adjusted using model-based control algorithms to compensate for feed variations and other process disturbances. Recent developments in sensor technology are being applied for on-line determination of slurry ash content. During the eighth quarter of this project, the analysis of data collected during Task 2 (Sampling and Data Analysis) was completed, and significant progress was made on Task 3 (Model Building and Computer Simulation). Previously, a plant sampling campaign had been conducted at Pittston's Moss No. 3 preparation plant to provide data for the development of a mathematical process model and a model-based control system. During this campaign, a one-half factorial design experiment, blocked into low and high feed rates, was conducted to investigate the effects of collector, frother, and pulp level on model parameters. In addition, samples were collected during the transient period following each change in the manipulated variables to provide data for confirmation of the dynamic process simulator. A residence time distribution (RTD) test was also conducted to estimate the mean residence time. This is a critical piece of information since no feed flowrate measurement is available, and the mean residence time can be used to estimate the feed flowrate. Feed samples were taken at timed intervals and floated in a laboratory flotation cell to investigate the magnitude of feed property disturbances and their duration.

  9. An Advanced Control System For Fine Coal Flotation

    SciTech Connect

    G. H. Luttrell; G. T. Adel

    1998-08-25

    A model-based flotation control scheme is being implemented to achieve optimal performance in the handling and treatment of fine coal. The control scheme monitors flotation performance through on-line analysis of ash content. Then, based on the economic and metallurgical performance of the circuit, variables such as collector dosage, frother dosage, and pulp level are adjusted using model-based control algorithms to compensate for feed variations and other process disturbances. Recent developments in sensor technology are being applied for on-line determination of slurry ash content. During the ninth quarter of this project, Task 3 (Model Building and Computer Simulation) and Task 4 (Sensor Testing) were nearly completed, and Task 6 (Equipment Procurement and Installation) was initiated. Previously, data collected from the plant sampling campaign (Task 2) were used to construct a population balance model to describe the steady-state and dynamic behavior of the flotation circuit. The details of this model were presented in the Eighth Quarterly Technical Progress Report. During the past quarter, a flotation circuit simulator was designed and used to evaluate control strategies. As a result of this work, a model-based control strategy has been conceived which will allow manipulated variables to be adjusted in response to disturbances to achieve a target incremental ash value in the last cell of the bank. This will, in effect, maximize yield at an acceptable product quality. During this same period, a video-based ash analyzer was installed on the flotation tailings stream at the Moss No. 3 preparation plant. A preliminary calibration curve was established, and data are continuing to be collected in order to improve the calibration of the analyzer.

  10. Control of pyrite surface chemistry in physical coal cleaning

    SciTech Connect

    Luttrell, G.H.; Yoon, R.H.; Zachwieja, J.; Lagno, M.

    1990-01-17

    To better understand the flotation behavior of coal pyrite, studies have been initiated to characterize the floatability of coal pyrite and mineral pyrite. The hydrophobicity of coal material pyrite was examined over a range of pH and oxidation times. The results indicate that surface oxidation plays an important role in coal and mineral pyrite hydrophobicity. The hydrophobicity of mineral pyrite decreases with increasing oxidation time (20 min. to 5 hr.) and increasing pH (pH 4.6 to 9.2), with maximum depression occurring at pH 9.2. However, coal pyrite exhibited low floatability, even at the lowest oxidation time, over the entire pH range. X-ray photoelectron spectroscopy (XPS) results suggest the growth of an oxidized iron layer as being responsible for the deterioration in floatability, while a sulfur-containing species present on the sample surfaces may promote floatability. Preliminary studies of the effect of frother indicate an enhancement in the floatability of both coal and mineral pyrite over the entire pH range.

  11. Experience with wear-resistant materials at the Homer City Coal Cleaning Plant

    SciTech Connect

    Williams, W.R.

    1984-10-01

    The Homer City Coal Cleaning Plant is a multistream, dual-circuit facility with a total capacity of 1.22 x 10/sup 6/ Kg/hr (1200 TPH) raw feed and serves the three generating units of the Pennsylvania Electric Company's Homer City Generating Station. The complicated multi-cleaning circuit design requires considerably more power and piping (10.6 km/35,000 ft of plus 5 cm/2 in. process piping) than a more conventional plant of the same capacity. Coupled with the maintenance intensive aspects of the plant is the requirement to have a high availability due to the mine mouth-to-cleaning plant-to-generating station philosophy under which it operates. These factors required a dedicated effort to improve equipment wear characteristics. Experiences in the use of a variety of wear and corrosion resistant materials at the Homer City Coal Cleaning Plant are described.

  12. XAFS SPECTROSCOPY ANALYSIS OF SELECTED HAP ELEMENTS IN FINE PM DERIVED FROM COAL COMBUSTION

    EPA Science Inventory

    X-ray absorption fine structure (XAFS) spectroscopy has been used to investigate the valence states and molecular structures of sulfur (S), chromium (Cr), arsenic (As), and zinc (Zn) in fine particulate matter (PM) separated from coal flyash produced in a realistic combustion sys...

  13. XAFS SPECTROSCOPY ANALYSIS OF SELECTED HAP ELEMENTS IN FINE PM DERIVED FROM COAL COMBUSTION

    EPA Science Inventory

    X-ray absorption fine structure (XAFS) spectroscopy has been used to investigate the valence states and molecular structures of sulfur (S), chromium (Cr), arsenic (As), and zinc (Zn) in fine particulate matter (PM) separated from coal flyash produced in a realistic combustion sys...

  14. POC-scale testing of oil agglomeration techniques and equipment for fine coal processing

    SciTech Connect

    W. Pawlak; K. Szymocha

    1998-04-01

    This report covers the technical progress achieved from January 1, 1998 to April 31, 1998 on the POC-Scale Testing of Oil Agglomeration Techniques and Equipment for Fine Coal Processing. Experimental work was carried out with two coal fines. One sample originated from pond (Drummond Pond Fines) while the second was pulverized Luscar Mine coal. Both samples were tested at the laboratory batch-scale while only Luscar Mine Coal was processed on the 250 kg/h continuous system. Significant progress was made on optimization of process conditions for Pond Fines. The test results showed that ash could be reduced by about 42% at combustible recovery exiting 94%. It was also found that pond fines required significantly longer conditioning time than freshly pulverized run of mine coal. Continuous bench-scale testing carried out with Luscar Mine coal included rod mill calibration, plant equipment and instrumentation check-up, and parametric studies. Compared with batch-scale tests, the continuous bench-scale process required more bridging oil to achieve similar process performance. During the current reporting period work has been commenced on the final engineering and preparation of design package of 3t/h POC-scale unit.

  15. POC-SCALE TESTING OF OIL AGGLOMERATION TECHNIQUES AND EQUIPMENT FOR FINE COAL PROCESSING

    SciTech Connect

    1998-01-01

    This report covers the technical progress achieved from October 1, 1997 to December 31, 1997 on the POC-Scale Testing of Oil Agglomeration Techniques and Equipment for Fine Coal Processing project. Experimental test procedures and the results related to the processing of coal fines originating from process streams generated at the Shoal Creek Mine preparation plant, owned and operated by the Drummond Company Inc. of Alabama, are described. Two samples of coal fines, namely Cyclone Overflow and Pond Fines were investigated. The batch test results showed that by applying the Aglofloat technology a significant ash removal might be achieved at a very high combustible matter recovery: · for the Cyclone Overflow sample the ash reduction was in the range 50 to 55% at combustible matter recovery about 98% · for the Pond Fines sample the ash reduction was up to 48% at combustible matter recovery up to 85%. Additional tests were carried out with the Alberta origin Luscar Mine coal, which will be used for the parametric studies of agglomeration equipment at the 250 kg/h pilot plant. The Luscar coal is very similar to the Mary Lee Coal Group (processed at Shoal Creek Mine preparation plant) in terms of rank and chemical composition.

  16. Market effects of environmental regulation: coal, railroads, and the 1990 Clean Air Act

    SciTech Connect

    Busse, M.R.; Keohane, N.O.

    2007-01-01

    Many environmental regulations encourage the use of 'clean' inputs. When the suppliers of such an input have market power, environmental regulation will affect not only the quantity of the input used but also its price. We investigate the effect of the Title IV emissions trading program for sulfur dioxide on the market for low-sulfur coal. We find that the two railroads transporting coal were able to price discriminate on the basis of environmental regulation and geographic location. Delivered prices rose for plants in the trading program relative to other plants, and by more at plants near a low-sulfur coal source.

  17. Pyrite surface characterization and control for advanced fine coal desulfurization technologies

    SciTech Connect

    Wang, Xiang-Huai; Leonard, J.W.; Parekh, B.K.; Jiang, Chengliang; Raichur, A.M.

    1992-07-14

    The objective of this project is to conduct extensive studies on the surface reactivity and surface hydrophobicity of coal-pyrites using various surface characterization techniques and to correlate the alteration of the coal-pyrite surface with the efficiency of pyrite rejection in coal flotation. The flotation characteristics of coal-pyrites under various conditions was studied and compared with ore-pyrite and coal to determine the causes of pyrite rejection difficulties in coal flotation. Both the native and induced floatabilities of pyrites were investigated. It was found that both coal- and ore-pyrites, ff prepared by dry-grinding, show little or no floatability in the absence of any chemical reagents. After ultrasonic pretreatment, ore-pyrite floats effectively in the acidic to neutral pH range. Kentucky No. 9 coal-pyrite (KYPY) shows significant flotation in the pH range 7--10. With ethyl xanthate as collector, ore-pyrite floats well up to pH = 10; while coal-pyrite reveals no flotation above pH = 6. For the first time, the effect of coal collector on the floatability of coal-pyrite has been studied. It was shown that in the presence of fuel oil--a widely used collector for promoting coal flotation, coal-pyrite, particularly for the fine sizes, shows good flotation below pH = 11, whereas ore-pyrite has no or little floatability. These studies demonstrate that one of the main causes of the coal-pyrite flotation in coal separation is the oil-induced floatability due to adsorption/attachment of oil droplets on the coal-pyrite surfaces, the native'' or self-induced'' floatability of pyrite is no as profound as the oil-induced flotation.

  18. Control of pyrite surface chemistry in physical coal cleaning

    SciTech Connect

    Luttrell, G.H.; Yoon, R.H.; Zachwieja, J.B.; Lagno, M.L.

    1992-06-24

    Correlation of the hydrophobicity measurements of coal and mineral pyrite with changes in the surface composition of the samples as determined by x-ray photoelectron spectroscopy (XPS) reveals that similar surface oxidation products are found on both mineral and coal pyrite samples. The surface oxidation layer of these samples is comprised of different amounts of hydrophilic species (iron hydroxy-oxides and/or iron oxides) and hydrophobic species (polysulfide or elemental sulfur). The resulting hydrophobicity of these samples may be attributed to the ratio of hydrophilic (surface oxides) to hydrophobic (sulfur-containing) species in the surface oxidation layer. Also, coal pyrite samples were found to exhibit a greater degree of superficial oxidation and a less hydrophobic character as compared to the mineral pyrite samples.

  19. Gasification Studies Task 4 Topical Report, Utah Clean Coal Program

    SciTech Connect

    Whitty, Kevin; Fletcher, Thomas; Pugmire, Ronald; Smith, Philip; Sutherland, James; Thornock, Jeremy; Hunsacker, Isaac; Li, Suhui; Kelly, Kerry; Puntai, Naveen; Reid, Charles; Schurtz, Randy

    2011-10-01

    A key objective of the Task 4 activities has been to develop simulation tools to support development, troubleshooting and optimization of pressurized entrained-flow coal gasifiers. The overall gasifier models (Subtask 4.1) combine submodels for fluid flow (Subtask 4.2) and heat transfer (Subtask 4.3) with fundamental understanding of the chemical (Subtask 4.4) and physical (Subtask 4.5) processes that take place as coal particles are converted to synthesis gas and slag. However, it is important to be able to compare predictions from the models against data obtained from actual operating coal gasifiers, and Subtask 4.6 aims to provide an accessible, non-proprietary system, which can be operated over a wide range of conditions to provide well-characterized data for model validation.

  20. Control of pyrite surface chemistry in physical coal cleaning

    SciTech Connect

    Luttrell, G.H.; Yoon, R.H.; Zachwieja, J.; Lagno, M.

    1992-06-24

    To better understand the surface chemical properties of coal and mineral pyrite, studies on the effect of flotation surfactants (frother and kerosene) on the degree of hydrophobicity have been conducted. The presence of either frother or kerosene enhanced the flotability of coal and mineral pyrite with a corresponding decrease in induction time over the pH range examined. Scanning electron microscopy (SEM) results indicate a correlation exists between the sample surface morphology and crystal structure and the observed hydrophobicity. As a result of the data obtained from the surface characterization studies, controlled surface oxidation was investigated as a possible pyrite rejection scheme in microbubble column flotation.

  1. Clean Coal Technology Demonstration Program: Project fact sheets 2000, status as of June 30, 2000

    SciTech Connect

    2000-09-01

    The Clean Coal Technology Demonstration Program (CCT Program), a model of government and industry cooperation, responds to the Department of Energy's (DOE) mission to foster a secure and reliable energy system that is environmentally and economically sustainable. The CCT Program represents an investment of over $5.2 billion in advanced coal-based technology, with industry and state governments providing an unprecedented 66 percent of the funding. With 26 of the 38 active projects having completed operations, the CCT Program has yielded clean coal technologies (CCTs) that are capable of meeting existing and emerging environmental regulations and competing in a deregulated electric power marketplace. The CCT Program is providing a portfolio of technologies that will assure that U.S. recoverable coal reserves of 274 billion tons can continue to supply the nation's energy needs economically and in an environmentally sound manner. As the nation embarks on a new millennium, many of the clean coal technologies have realized commercial application. Industry stands ready to respond to the energy and environmental demands of the 21st century, both domestically and internationally, For existing power plants, there are cost-effective environmental control devices to control sulfur dioxide (S02), nitrogen oxides (NO,), and particulate matter (PM). Also ready is a new generation of technologies that can produce electricity and other commodities, such as steam and synthetic gas, and provide efficiencies and environmental performance responsive to global climate change concerns. The CCT Program took a pollution prevention approach as well, demonstrating technologies that remove pollutants or their precursors from coal-based fuels before combustion. Finally, new technologies were introduced into the major coal-based industries, such as steel production, to enhance environmental performance. Thanks in part to the CCT Program, coal--abundant, secure, and economical--can continue in

  2. A fine coal circuitry study using column flotation and gravity separation. Technical report, September 1--November 30, 1994

    SciTech Connect

    Honaker, R.Q.; Reed, S.

    1994-12-31

    Column flotation provides excellent recovery of ultrafine coal while producing low ash content concentrates. However, column flotation is not efficient for treating fine coal containing significant amounts of mixed-phase particles. Fortunately, enhanced gravity separation has proved to have the ability to treat the mixed-phased particles more effectively. A disadvantage of gravity separation is that ultrafine clay particles are not easily rejected. Thus, a combination of these two technologies may provide a circuit that maximizes both the ash and sulfur rejection that can be achieved by physical coal cleaning while maintaining a high energy recovery. This project is studying the potential of using different combinations of gravity separators, i.e., a Floatex hydrosizer and a Falcon Concentrator, and a proven flotation column, which will be selected based on previous studies by the principle investigator. The gravity/flotation circuits will be compared based on their optimum separation performance which will consider ash and total sulfur rejection and energy recovery as well as the probable error (E{sub p}) value obtained from washability analyses. During this reporting period, multi-stage treatment using the Falcon concentrator was conducted on a refuse pond ({minus}100 mesh) coal sample and a {minus}28 mesh run-of-mine coal sample. The results suggest that the Falcon concentrator can make an ideal separation for either sample in a single process. Recleaning was found to improve product grade, however, recovery was reduced sharply. In addition, the groups involved with the in-plant testing of the Floatex Hydrosizer met and organized the test plan which will be conducted at Kerr-McGee`s Galatia preparation plant during the next reporting period. Coal samples for the circuitry tests will be collected during, this time period.

  3. Applications of micellar enzymology to clean coal technology

    SciTech Connect

    Walsh, C.T.

    1990-10-26

    This project is designed to develop methods for pre-combustion coal remediation by implementing recent advances in enzyme biochemistry. The novel approach of this study is incorporation of hydrophilic oxidative enzymes in reverse micelles in an organic solvent. Enzymes from commercial sources or microbial extracts are being investigated for their capacity to remove organic sulfur from coal by oxidation of the sulfur groups, splitting of C-S bonds and loss of sulfur as sulfuric acid Dibenzothiophene (DBT) and ethlyphenylsulfide (EPS) are serving as models of organic sulfur-containing components of coal in initial studies. A goal of this project is to define a reverse micelle system that optimizes the catalytic activity of enzymes toward desulfurization of model compounds and ultimately coal samples. Among the variables which will be examined are the surfactant, the solvent, the water:surfactant ration and the pH and ionic strength of the aqueous phase. Studies were carried out with HRP, Type I RZ=1.2 and Type VI RZ=3.2 and laccase from Polyporus versicolor. Substrates for HRP assays included hydrogen peroxide, DBT, DBT sulfoxide, and DBT sulfone. Buffers included sodium phosphate. For formation of reverse micelle solutions the surfactant AOT, di(2-ethyl-hexyl)sodium sulphosuccinate, was obtained from Sigma Chemical Co. Isooctant was used as organic solvent. 12 refs., 5 figs., 3 tabs.

  4. Applications of micellar enzymology to clean coal technology

    SciTech Connect

    Walsh, C.T.

    1993-03-09

    This project is designed to develop methods for precombustion coal remediation by implementing recent advances in enzyme biochemistry. The novel approach of this study is incorporation of hydrophilic oxidative enzymes in reverse micelles in an organic solvent. Enzymes from commercial sources or microbial extracts are being investigated for their capacity to remove organic sulfur from coal by oxidation of the sulfur groups, splitting of C-S bonds and loss of sulfur as sulfuric acid. Dibenzothiophene (DBT) and ethylphenylsulfide (EPS) are serving as models of organic sulfur-containing components of coal in initial studies. A goal of this project is to define a reverse micelle system that optimizes the catalytic activity of enzymes toward desulfurization of model compounds and ultimately coal samples. Studies by several groups (Martinek et al., 1981; Kabanov et al., 1988; Martinek, 1989; Verhaert et al., 1990) have shown that the surfactant AOT over a broad concentration range in organic solvents produces micelles, comparatively uniform in diameter, which incorporate hydrophilic enzymes. The activity (kcat) of certain enzymes in this system is higher than in aqueous solution. This surfactant is therefore being examined as a vehicle for enhancement of sulfoxidation reactions.

  5. Applying environmental externalities to US Clean Coal Technologies for Taiwan

    SciTech Connect

    Szpunar, C.B.; Gillette, J.L.

    1992-01-01

    During the period 1971 to 1980, electricity consumption in Taiwan increased remarkably at an average rate of 12.2% per year. Despite experiencing a record low in 1982 and 1983, electricity demand returned to double digit growth, reaching 11.6% and 10.2% in 1987 and 1988, respectively, due to a strong economic recovery. In 1988, 71.6 TWh of electricity was produced, 21.1 TWh of which was from coal-fired units (29%). The electricity demand for Taiwan is expected to continue to grow at a very rapid rate during the 1990--2006 time frame. The average load is expected to grow at an annual rate of 5.6% while the peak load is projected to increase at an annual rate of 6.0%. All new coal-fired power plants are expected to comply with government regulations on S0{sub 2}, NO{sub x}, and particulate emissions. Taper reports that all of its proposed coal-fired units will be equipped with modern flue gas emission reduction devices, such as electrostatic precipitators or baghouse filters, flue gas desulfurization and deco{sub x} devices, to reduce the pollutants to their minimum practical levels. New coal-based generation requirements in the sizes needed in Taiwan create an opportunity for several of the Cats currently under demonstration in the United States. Options to be considered are described.

  6. Applying environmental externalities to US Clean Coal Technologies for Taiwan

    SciTech Connect

    Szpunar, C.B.; Gillette, J.L.

    1992-09-01

    During the period 1971 to 1980, electricity consumption in Taiwan increased remarkably at an average rate of 12.2% per year. Despite experiencing a record low in 1982 and 1983, electricity demand returned to double digit growth, reaching 11.6% and 10.2% in 1987 and 1988, respectively, due to a strong economic recovery. In 1988, 71.6 TWh of electricity was produced, 21.1 TWh of which was from coal-fired units (29%). The electricity demand for Taiwan is expected to continue to grow at a very rapid rate during the 1990--2006 time frame. The average load is expected to grow at an annual rate of 5.6% while the peak load is projected to increase at an annual rate of 6.0%. All new coal-fired power plants are expected to comply with government regulations on S0{sub 2}, NO{sub x}, and particulate emissions. Taper reports that all of its proposed coal-fired units will be equipped with modern flue gas emission reduction devices, such as electrostatic precipitators or baghouse filters, flue gas desulfurization and deco{sub x} devices, to reduce the pollutants to their minimum practical levels. New coal-based generation requirements in the sizes needed in Taiwan create an opportunity for several of the Cats currently under demonstration in the United States. Options to be considered are described.

  7. CPICOR{trademark}: Clean power from integrated coal-ore reduction

    SciTech Connect

    Wintrell, R.; Miller, R.N.; Harbison, E.J.; LeFevre, M.O.; England, K.S.

    1997-12-31

    The US steel industry, in order to maintain its basic iron production, is thus moving to lower coke requirements and to the cokeless or direct production of iron. The US Department of Energy (DOE), in its Clean Coal Technology programs, has encouraged the move to new coal-based technology. The steel industry, in its search for alternative direct iron processes, has been limited to a single process, COREX{reg_sign}. The COREX{reg_sign} process, though offering commercial and environmental acceptance, produces a copious volume of offgas which must be effectively utilized to ensure an economical process. This volume, which normally exceeds the internal needs of a single steel company, offers a highly acceptable fuel for power generation. The utility companies seeking to offset future natural gas cost increases are interested in this clean fuel. The COREX{reg_sign} smelting process, when integrated with a combined cycle power generation facility (CCPG) and a cryogenic air separation unit (ASU), is an outstanding example of a new generation of environmentally compatible and highly energy efficient Clean Coal Technologies. This combination of highly integrated electric power and hot metal coproduction, has been designated CPICOR{trademark}, Clean Power from Integrated Coal/Ore Reduction.

  8. Potential for thermal coal and Clean Coal Technology (CCT) in the Asia-Pacific. Final technical report

    SciTech Connect

    Johnson, C.J.; Long, S.

    1991-11-22

    The Coal Project was able to make considerable progress in understanding the evolving energy situation in Asia and the future role of coal and Clean Coal Technologies. It is clear that there will be major growth in consumption of coal in Asia over the next two decades -- we estimate an increase of 1.2 billion metric tons. Second, all governments are concerned about the environmental impacts of increased coal use, however enforcement of regulations appears to be quite variable among Asian countries. There is general caution of the part of Asian utilities with respect to the introduction of CCT`s. However, there appears to be potential for introduction of CCT`s in a few countries by the turn of the century. It is important to emphasize that it will be a long term effort to succeed in getting CCT`s introduced to Asia. The Coal Project recommends that the US CCT program be expanded to allow the early introduction of CCT`s in a number of countries.

  9. Continuous pilot-scale testing of column flotation for recovery of fine coal

    SciTech Connect

    Groppo, J.G.; Parekh, B.K. . Center for Applied Energy Research)

    1990-10-01

    A series of performance studies were conducted using countercurrent column flotation to recover a marketable clean coal product from existing preparation plant fine waste streams. The test work was conducted at several preparation plant sites in Kentucky and Virginia using a 150-mm (6-in.) inside diameter column that was 5.8 m (19 ft) high. Both thickener feed and classifying cyclone overflow with a typical size distribution of 150{mu}m (100 mesh) {times} 0 were tested. The percent solids of the column flotation feed varied from 1.5% to 15% while the ash content ranged from about 30% to 60%. The concentrates produced contained 2% to 10% ash with Btu recoveries of nearly 90% using 0.12 to 1.25 kg/t (0.25 to 2.5 lbs per st) fuel oil and 0.12 kg/t (0.25 lbs per st) MIBC. These results were consistent with or better than results obtained in preliminary laboratory scale column flotation evaluation. Test results from seven different seams are discussed as well as scale-up relationships used to design a full-scale installation presently in operation.

  10. Improvement of storage, handling, and transportability of fine coal. Quarterly technical progress report No. 4, October 1, 1994--December 31, 1994

    SciTech Connect

    1996-08-20

    The objectives of this project are to demonstrate that: The Mulled Coal process, which has been proven to work on a wide range of wet fine coals at bench scale, will work equally well on a continuous basis, producing consistent quality at a convincing rate of production in a commercial coal preparation plant. The wet product from a fine coal cleaning circuit can be converted to a solid fuel form for ease of handling and cost savings in storage and rail car transportation. A wet fine coal product thus converted to a solid fuel form, can be stored, shipped, and burned with conventional fuel handling, transportation, and combustion systems. During this fourth quarter of the contract period, activities were underway under Tasks 2 and 3. Sufficient characterization of the bench-scale testing and pilot-plant testing results enabled the design and procurement activities to move forward. On that basis, activities in the areas of design and procurement that had been initiated during the previous quarter were conducted and completed.

  11. ELECTROKINETIC DENSIFICATION OF COAL FINES IN WASTE PONDS

    SciTech Connect

    E. James Davis

    1996-04-01

    The objective of this research is to apply electrokinetics to remove colloidal coal and mineral particles from coal washing ponds without the addition of chemical additives. Colloidal particles do not settle gravitationally, but because their surfaces are charged one can produce settling by applying an external electric field. Of specific interest is a lake near Centralia, Washington used to wash coal prior to combustion in an electrical power generation facility. Laboratory experiments have demonstrated that electrokinetic treatment is feasible, so this project is examining how to scale up laboratory results to an industrial level. Electrode configurations, power requirements, and system properties are being studied.

  12. A comparison study of column flotation technologies for cleaning Illinois coal. Final technical report, September 1, 1993--November 30, 1994

    SciTech Connect

    Honaker, R.Q.; Paul, B.C.

    1994-12-31

    Six commercially-available column technologies were compared on the basis of their separation performance, throughput capacity and operational characteristics for treating Illinois Basin coal fines. The flotation column technologies included in this study were the Jameson Cell, Flotaire, Turboair, Packed-Column, Microcel and the Canadian Column. The coal samples treated in this study were a {minus}100 mesh flotation feed slurry, a {minus}40 mesh coal, and a refuse pond coal sample. This investigation found that the Packed Column, Jameson Cell, and Microcel are the best flotation columns for cleaning the Illinois Basin coals treated in this study. The Packed-Column was found to provide superior selectivity, although requiring the highest amount of air and frother concentration. The superior performance is believed to be related to the extensive reflux action and selective detachment mechanism that are more prevalent in the Packed-Column due to its unique ability to support a full froth column. Among the conventional open columns, the Microcel provided the best selectivity, most likely due to its lower aeration requirement which results in a more plug-flow environment within the cell. Both the Packed-Column and the Microcel appeared to have nearly equal throughput capacities. The Jameson Cell, which also has a relatively high throughput capacity, was found to require the least amount of frother while supplying a self-inducing air system. Another important finding of this investigation is that the traditional release analysis procedure is inadequate for predicting the optimum performance of advanced froth flotation processes and, thus, requires further investigation.

  13. Relevance of Clean Coal Technology for India’s Energy Security: A Policy Perspective

    NASA Astrophysics Data System (ADS)

    Garg, Amit; Tiwari, Vineet; Vishwanathan, Saritha

    2017-07-01

    Climate change mitigation regimes are expected to impose constraints on the future use of fossil fuels in order to reduce greenhouse gas (GHG) emissions. In 2015, 41% of total final energy consumption and 64% of power generation in India came from coal. Although almost a sixth of the total coal based thermal power generation is now super critical pulverized coal technology, the average CO2 emissions from the Indian power sector are 0.82 kg-CO2/kWh, mainly driven by coal. India has large domestic coal reserves which give it adequate energy security. There is a need to find options that allow the continued use of coal while considering the need for GHG mitigation. This paper explores options of linking GHG emission mitigation and energy security from 2000 to 2050 using the AIM/Enduse model under Business-as-Usual scenario. Our simulation analysis suggests that advanced clean coal technologies options could provide promising solutions for reducing CO2 emissions by improving energy efficiencies. This paper concludes that integrating climate change security and energy security for India is possible with a large scale deployment of advanced coal combustion technologies in Indian energy systems along with other measures.

  14. Geochemistry of ultra-fine and nano-compounds in coal gasification ashes: a synoptic view.

    PubMed

    Kronbauer, Marcio A; Izquierdo, Maria; Dai, Shifeng; Waanders, Frans B; Wagner, Nicola J; Mastalerz, Maria; Hower, James C; Oliveira, Marcos L S; Taffarel, Silvio R; Bizani, Delmar; Silva, Luis F O

    2013-07-01

    The nano-mineralogy, petrology, and chemistry of coal gasification products have not been studied as extensively as the products of the more widely used pulverized-coal combustion. The solid residues from the gasification of a low- to medium-sulfur, inertinite-rich, volatile A bituminous coal, and a high sulfur, vitrinite-rich, volatile C bituminous coal were investigated. Multifaceted chemical characterization by XRD, Raman spectroscopy, petrology, FE-SEM/EDS, and HR-TEM/SEAD/FFT/EDS provided an in-depth understanding of coal gasification ash-forming processes. The petrology of the residues generally reflected the rank and maceral composition of the feed coals, with the higher rank, high-inertinite coal having anisotropic carbons and inertinite in the residue, and the lower rank coal-derived residue containing isotropic carbons. The feed coal chemistry determines the mineralogy of the non-glass, non-carbon portions of the residues, with the proportions of CaCO₃ versus Al₂O₃ determining the tendency towards the neoformation of anorthite versus mullite, respectively. Electron beam studies showed the presence of a number of potentially hazardous elements in nanoparticles. Some of the neoformed ultra-fine/nano-minerals found in the coal ashes are the same as those commonly associated with oxidation/transformation of sulfides and sulfates.

  15. Aggregation and colloidal stability of fine-particle coal suspensions

    SciTech Connect

    Schroeder, P.R.; Rubin, A.J.

    1984-01-01

    The aggregation and colloidal stability of colloidal coal suspensions in the presence of varying concentrations of hydrogen ions, neutral salts, and aluminum sulfate were investigated. Critical concentration and critical pH values for coagulation and stabilization were determined from turbidity changes during settling following aggregation. Two colloidal suspensions of a bituminous coal representing stability extremes due to oxidation were compared. In the absence of other coagulants, vigorous oxidation lowered the isoelectric point of the coal sol from pH 5.1 to pH 1.1 and the pH for stabilization from 7.5 to 2.6. The coagulation of the suspensions followed the Schulze-Hardy rule as hydrophobic sols although the oxidized coal sol was slightly less sensitive to neutral salts. The entire log aluminum sulfate concentration-pH stability limit diagram for the oxidized coal sol was established. The boundaries of settling of the coal in the presence of aluminum sulfate were similar to other hydrophobic sols except for small differences in alkaline solution. Regions of ionic coagulation, rapid coagulation due to enmeshment in aluminum hydroxide precipitate, and restabilization were also observed and delineated.

  16. Control of pyrite surface chemistry in physical coal cleaning

    SciTech Connect

    Luttrell, G.H.; Yoon, R.H.; Ou, Z.S.

    1992-06-24

    The successful separation of pyrite from coal by flotation is dependent to a large extent upon the selectivity of the process, and the use of a pyrite depressant is one of the most important and cost-effective techniques for achieving this. This report evaluates the effects of three factors on the floatability of pyrite. These are (1) the superficial oxidation of pyrite, (2) the contamination of pyrite surfaces by carbonaceous matter, and (3) pulp redox potentials. XPS (x-ray photoelectron spectroscopy) and IR spectrometry have been used to identify surface reaction products. Microflotation, laboratory-scale conventional flotation and microbubble column flotation were used to quantify the effects of these factors. It was found that low (reducing) pulp potentials are effective depressants of pyrite (more so for fresh, unoxidized samples than for oxidized samples), whilst at the same time do not materially affect coal flotation.

  17. Comprehensive report to Congress Clean Coal Technology Program: Prototype commercial coal/oil co-processing plant: A project proposed by Ohio Ontario Clean Fuels, Inc

    SciTech Connect

    Not Available

    1987-10-01

    The Ohio Ontario Clean Fuels, Inc., project will demonstrate a technology that produces clean liquid fuels from high-sulfur, high-nitrogen, Ohio bituminous coal, and poor-quality petroleum residuum. This project is intended to demonstrate the technical, environmental, and economic advantages of co-processing coal and residuum oil versus the utilization of these resources separately. The prototype commercial plant for this demonstration will produce approximately 7250 barrels per day (BPD) of middle distillate and 4,500 BPD of naphtha for a total liquid fuel production of 11,750 BPD. Other fuel products include approximately 340 BPD of propane, 190 BPD of butane, and 185 tons per day (TPD) of flaked bottoms. Other products also include 57 TPD of sulfur and 14 TPD of ammonia. The main feed materials for this facility will be 800 TPD of high-sulfur Ohio No. 5/6 coal and 8675 BPD of Cold Lake heavy crude oil. The demonstration will be conducted at the partially utilized site of a currently active steel distribution facility. This site is serviced by oil and gas pipelines and other important utilities. Milestone schedule is presented for the project which extends for eighty-six months.

  18. Pulverization induced charge: In-line dry coal cleaning. Technical progress report No. 4, April 1, 1995--June 30, 1995

    SciTech Connect

    1996-01-01

    Research on coal cleaning continued. An electrostatic coal separation probe was designed and constructed for on-site power plant tests. This probe was used to validate the charge measurement work and provide a rapid indicator of the pulverized coal separability. Laboratory test were conducted on coal samples to evaluate separation under ideal conditions. The results indicated that improvement in in-situ separation may be attained by either separator design changes or particle charge improvements.

  19. Control of pyrite surface chemistry in physical coal cleaning

    SciTech Connect

    Yoon, R.H.; Richardson, P.R.

    1992-06-24

    One of the most difficult separations in minerals processing involves the differential flotation of pyrite and coal. Under practical flotation conditions, they are both hydrophobic and no cost-effective method has been developed to efficiently reject the pyrite. The problem arises from inherent floatability of coal and pyrite. Coal is naturally hydrophobic and remains so under practical flotation. Although pyrite is believed to be naturally hydrophilic under practical flotation conditions it undergoes a relatively rapid incipient oxidation reaction that causes self-induced'' flotation. The oxidation product responsible for self-induced'' flotation is believed to be a metal polysulfide, excess sulfur in the lattice, or in some cases elemental sulfur. It is believed that if incipient oxidation of pyrite could be prevented, good pyrite rejection could be obtained. In order to gain a better understanding of how pyrite oxidizes, a new method of preparing fresh, unoxidized pyrite surfaces and a new method of studying pyrite oxidation have been developed this reporting period.

  20. Comprehensive report to Congress Clean Coal Technology Program

    SciTech Connect

    Not Available

    1990-10-01

    This project will demonstrate Integrated Gasification Combined Cycle (IGCC) technology in a commercial application by the repowering of an existing City Water, Light and Power (CWL P) Plant in Springfield, Illinois. The project duration will be 126 months, including a 63-month demonstration period. The estimated cost of the project is $270,700,000 of which $129,357,204 will be funded by DOE. The IGCC system will consist of CE's air-blown, entrained-flow, two-stage, pressurized coal gasifier; an advanced hot gas cleanup process; a combustion turbine modified to use low Btu coal gas; and all necessary coal handling equipment. An existing 25-MWe steam turbine and associated equipment will also be part of the IGCC system. The result of repowering will be an IGCC power plant with low environmental emissions and high net plant efficiency. The repowering will increase plant output by 40 MWe through addition of the combustion turbine, thus providing a total IGCC capacity of a nominal 65 MWe. 3 figs., 2 tabs.

  1. Pyrite surface characterization and control for advanced fine coal desulfurization technologies

    SciTech Connect

    Wang, Xiang-Huai.

    1991-01-01

    The objective of this project is to conduct extensive studies on the surfaces reactivity of pyrite by using electrochemical, surface analysis, potentiometric and calorimetric titration, and surface hydrophobicity characterization techniques and to correlate the alteration of the coal-pyrite surface with the efficiency of the pyrite rejection in coal flotation. The product as well as their structure, the mechanism and the kinetics of the oxidation of coal-pyrite surfaces and their interaction with various chemical reagents will be systematically studied and compared with that of mineral-pyrite and synthetic pyrite to determine the correlation between the surface reactivity of pyrite and the bulk chemical properties of pyrite and impurities. The surface chemical studies and the studies of floatability of coal-pyrite and the effect of various parameters such as grinding media and environment, aging under different atmospheres, etc., are directed at identifying the cause and possible solutions of the pyrite rejection problems in coal cleaning.

  2. Pyrite surface characterization and control for advanced fine coal desulfurization technologies

    SciTech Connect

    Wang, Xiang-Huai; Leonard, J.W.; Parekh, B.K.; Raichur, A.M.; Jiang, Chengliang.

    1991-01-01

    The objective of this project is to conduct extensive studies on the surface reactivity of pyrite by using electrochemical, surface analysis, potentiometric and calorimetric titration, and surface hydrophobicity characterization techniques and to correlate the alteration of the coal-pyrite surface with the efficiency of pyrite rejection in coal flotation. The products as well as their structure, the mechanisms and the kinetics of the oxidation of coal-pyrite surfaces and their interaction with various chemical reagents will be systematically studied and compared with that of mineral-pyrite and synthetic pyrite to determine the correlation between the surface reactivity of pyrite and the bulk chemical properties of pyrite and impurities. The surface chemical studies and the studies of floatability of coal-pyrite and the effect of various parameters such as grinding media and environment, aging under different atmospheres, etc. on thereof will lead to identifying the causes and possible solutions of the pyrite rejection problems in coal cleaning.

  3. Pyrite surface characterization and control for advanced fine coal desulfurization technologies

    SciTech Connect

    Wang, Xiang-Huai.

    1991-01-01

    The objective of this project is to conduct extensive studies on the surface reactivity of pyrite by using electrochemical, surface analysis, potentiometric and calorimetric titration, and surface hydrophobicity characterization techniques and to correlate the alteration of the coal-pyrite surface with the efficiency of pyrite rejection in coal flotation. The products as well as their structure, the mechanisms and the kinetics of the oxidation of coal-pyrite surfaces and their interaction with various chemical reagents will be systematically studied and compared with that of mineral-pyrite and synthetic pyrite to determine the correlation between the surface reactivity of pyrite and the bulk chemical properties of pyrite and impurities. The surface chemical studies and the studies of floatability of coal-pyrite and the effect of various parameters such as grinding media and environment, aging under different atmospheres, etc. on thereof, are directed at identifying the causes and possible solutions of the pyrite rejection problems in coal cleaning.

  4. Environmental trends in Asia are accelerating the introduction of clean coal technologies and natural gas

    SciTech Connect

    Johnson, C.J.

    1997-09-01

    This paper examines the changing energy mix for Asia to 2020, and impacts of increased coal consumption on Asia`s share of world SO{sub 2} and CO{sub 2} emissions. Stricter SO{sub 2} emissions laws are summarized for eight Asian economies along with implications for fuel and technology choices. The paper compares the economics of different technologies for coal and natural gas in 1997 and in 2007. Trends toward introducing clean coal technologies and the use of natural gas will accelerate in response to tighter environmental standards by 2000. The most important coal conversion technology for Asia, particularly China, in the long term is likely to be integrated gasification combined-cycle (IGCC), but only under the assumption of multiple products.

  5. An analysis of cost effective incentives for initial commercial deployment of advanced clean coal technologies

    SciTech Connect

    Spencer, D.F.

    1997-12-31

    This analysis evaluates the incentives necessary to introduce commercial scale Advanced Clean Coal Technologies, specifically Integrated Coal Gasification Combined Cycle (ICGCC) and Pressurized Fluidized Bed Combustion (PFBC) powerplants. The incentives required to support the initial introduction of these systems are based on competitive busbar electricity costs with natural gas fired combined cycle powerplants, in baseload service. A federal government price guarantee program for up to 10 Advanced Clean Coal Technology powerplants, 5 each ICGCC and PFBC systems is recommended in order to establish the commercial viability of these systems by 2010. By utilizing a decreasing incentives approach as the technologies mature (plants 1--5 of each type), and considering the additional federal government benefits of these plants versus natural gas fired combined cycle powerplants, federal government net financial exposure is minimized. Annual net incentive outlays of approximately 150 million annually over a 20 year period could be necessary. Based on increased demand for Advanced Clean Coal Technologies beyond 2010, the federal government would be revenue neutral within 10 years of the incentives program completion.

  6. Blending Powder River Basin coals to meet clean air compliance requirements

    SciTech Connect

    Meehan, S.W.; Mehta, A.K.

    1995-03-01

    Many utilities are considering blending their higher sulfur bituminous coals with lower sulfur Powder River Basin (PRB) coals in order to meet clean air compliance requirements. However, the impacts of these coal blends on the performance of equipment and stack emissions are largely uncertain. Utilities need a validated, systematic methodology to: (1) estimate the modifications that may be required to burn these blends in a cost effective, safe and reliable manner, and (2) systematically and meaningfully test burn PRB to derive necessary performance and planning data. PSI Energy has entered into a Tailored Collaboration Agreement with Electric Power Research Institute (EPRI) in order to address these issues through a PRB coal blend test burn program at PSI`s Gibson Station. This is a first of a kind demonstration of PRB:bituminous coal blends on a supercritical unit of the type in service at Gibson. The objective of the program is to evaluate the feasibility of burning the PRB subbituminous coal with midwestern bituminous coals. The project is intended to develop: (1) a methodology for maximizing the utilized PRB blend fraction; (2) a methodology for evaluating the associated physical improvements and operational enhancements required for the plant; and, (3) an assessment of the incremental unit performance impacts. The test burn PRB blend ratio is to be staged from a minimal level to 100 percent in steps of approximately 10 percentage points. The cumulative physical test burn is expected to require twelve months or longer.

  7. How can environmental regulations promote clean coal technology adoption in APEC developing economies?

    SciTech Connect

    2007-11-15

    The study examines both existing and emerging regulatory frameworks in order to determine which type of regulations that would be most effective at promoting clean coal technology adoption in development Asia Pacific Economic Co-operation (APEC) economies and would be practical to implement. regulations targeting air emissions; regulations targeting water use; and regulations concerning coal combustion by-products. When considering the potential effect of existing and new environmental regulations on the adoption of clean coal the analysis of technologies was organised into three categories: environmental control technologies; high efficiency coal combustion technologies; and carbon dioxide capture and storage (CCS). To target the recommendations towards APEC economies that would benefit the most from this analysis, the study focused on developing and transition APEC economies that are expected to rely on coal for a large part of their future generating capacity. These economies include China, Indonesia, the Philippines, the Russian Federation, Thailand, and Vietnam. ACARP provided funding to this study, under Project C15078. 10 figs., 14 tabs., 10 apps.

  8. Remediation of Coal Tar by STAR: Self-Sustaining Propagation Across Clean Gaps

    NASA Astrophysics Data System (ADS)

    Gerhard, J.; Brown, J.; Torero, J. L.; Grant, G.

    2016-12-01

    Self-sustaining Treatment for Active Remediation (STAR) is an emerging remediation technique which utilizes a subsurface smouldering reaction to destroy non-aqueous phase liquids (NAPL) in situ. The reaction is self-sustaining in that, once ignited, the destructive smouldering front will propagate outwards using only the energy embedded in the contaminant. However, it is known that coal tar can occur as both a continuous pool as well as in distinct seams separated by clean intervals. This study evaluated the hypothesis that the smouldering reaction can cross or `jump' clean gaps by transferring enough heat through the gap to re-ignite the reaction in the contaminated region beyond. Column and 2D box experiments were performed at two scales to determine the maximum clean gap which could be jumped vertically and horizontally. Once the maximum gap had been determined, sensitivity to various in situ and engineering control parameters were explored including: coal tar layer thickness, soil permeability, moisture content, NAPL saturation, and air injection flowrate. High resolution thermocouples informed the progress of the reaction, continuous gas emissions analysis revealed when the reaction was active and dormant, and detailed excavation mapped the extent of remediation and whether gaps were successfully jumped. The work demonstrated that substantial clean gaps, approaching the limit of the laboratory scale, can be jumped by the smouldering reaction using convective heat transfer. Also observed in some cases was the mobilization of pre-heated coal tar into the clean gaps and the reaction's ability to propagate through and destroy coal tar both adjacent to and within the gaps. This work is providing new insights into the robust nature of the technology for in situ applications, and indicating how extreme the heterogeneity has to be before the reaction is interrupted and a new ignition location would be required.

  9. Underground Coal Thermal Treatment: Task 6 Topical Report, Utah Clean Coal Program

    SciTech Connect

    Smith, P.J.; Deo, M.; Edding, E.G.; Hradisky, M.; Kelly, K.E.; Krumm, R.; Sarofim, Adel; Wang, D.

    2014-08-15

    The long-term objective of this task is to develop a transformational energy production technology by in- situ thermal treatment of a coal seam for the production of substitute natural gas and/or liquid transportation fuels while leaving much of the coal’s carbon in the ground. This process converts coal to a high-efficiency, low-greenhouse gas (GHG) emitting fuel. It holds the potential of providing environmentally acceptable access to previously unusable coal resources. This task focused on three areas: Experimental. The Underground Coal Thermal Treatment (UCTT) team focused on experiments at two scales, bench-top and slightly larger, to develop data to understand the feasibility of a UCTT process as well as to develop validation/uncertainty quantification (V/UQ) data for the simulation team. Simulation. The investigators completed development of High Performance Computing (HPC) simulations of UCTT. This built on our simulation developments over the course of the task and included the application of Computational Fluid Dynamics (CFD)- based tools to perform HPC simulations of a realistically sized domain representative of an actual coal field located in Utah. CO2 storage. In order to help determine the amount of CO2 that can be sequestered in a coal formation that has undergone UCTT, adsorption isotherms were performed on coals treated to 325, 450, and 600°C with slow heating rates. Raw material was sourced from the Sufco (Utah), Carlinville (Illinois), and North Antelope (Wyoming) mines. The study indicated that adsorptive capacity for the coals increased with treatment temperature and that coals treated to 325°C showed less or similar capacity to the untreated coals.

  10. Fine particle clay catalysts for coal liquefaction. Final technical report

    SciTech Connect

    Olson, E.S.

    1995-08-01

    In an effort to develop new disposable catalysts for direct coal liquefaction, several types of clay-supported pyrrhotite catalysts were prepared and tested. These included iron-pillared montmorillonite, mixed iron/alumina-pillared montmorillonite, iron-impregnated montmorillonite, and iron oxometallate-impregnated montmorillonite.

  11. Coal cleaning as a sulfur-reduction strategy in the Midwest. [1980

    SciTech Connect

    Livengood, C.D.; Doctor, R.D.; Anderson, J.L.; Garvey, D.B.; Farber, P.S.

    1984-01-01

    This paper presents the results of a more detailed analysis of SO/sub 2/ reductions achievable through extensive PCC at specific power plants in the Ohio-Indiana-Illinois region. All coal-fired plants in the study region were evaluated to identify those larger than 500 MWe that currently have no flue-gas-desulfurization (FGD) systems and burn (in 1980) coal of greater than 1% sulfur content. Twenty-four such plants were identified. The principal coal suppliers to each plant were also identified and characterized as to coal seam and county of origin. The latter information was used to match published coal-washability data with each supplier. The results of deep-cleaning (Level 4) each coal were calculated using an Argonne computer model, assuming a weight recovery of 80% in each case. The results are reported in terms of actual SO/sub 2/ emissions for 1980, emissions corresponding to the principal coal supplied to each plant, emissions for the cleaned coal, and the cost for the corresponding reductions in dollars per ton of SO/sub 2/ abated. Percentage reductions in sulfur content ranged from about 10 to 50%, and costs ranged from a low of $355/ton SO/sub 2/ to over $2000/ton SO/sub 2/ removed, with the lower costs generally corresponding to greater quantities of SO/sub 2/ abated. Costs were also estimated for FGD systems designed to remove the same amount of SO/sub 2/ as was achieved by PCC. This matching of removal level was accomplished by the use of partial scrubbing with bypass of the remaining flue gas. On this basis, PCC was found to be more cost-effective than FGD for about 50% of the plants studied and to have comparable costs for another 25% of the plants. Institutional considerations were also evaluated, and previous state efforts to mandate PCC were analyzed. Possible governmental actions to encourage coal cleaning were identified, as were possible regulatory routes to mandatory PCC. 11 references, 7 figures, 2 tables.

  12. Testing of advanced liquefaction concepts in HTI Run ALC-1: Coal cleaning and recycle solvent treatment

    SciTech Connect

    Robbins, G.A.; Winschel, R.A.; Burke, F.P.; Derbyshire, F.L.; Givens, E.N.; Hu, J.; Lee, T.L.K.; Miller, J.E.; Stephens, H.P.; Peluso, M.

    1996-09-01

    In 1991, the Department of Energy initiated the Advanced Liquefaction Concepts Program to promote the development of new and emerging technology that has potential to reduce the cost of producing liquid fuels by direct coal liquefaction. Laboratory research performed by researchers at CAER, CONSOL, Sandia, and LDP Associates in Phase I is being developed further and tested at the bench scale at HTI. HTI Run ALC-1, conducted in the spring of 1996, was the first of four planned tests. In Run ALC-1, feed coal ash reduction (coal cleaning) by oil agglomeration, and recycle solvent quality improvement through dewaxing and hydrotreatment of the recycle distillate were evaluated. HTI`s bench liquefaction Run ALC-1 consisted of 25 days of operation. Major accomplishments were: 1) oil agglomeration reduced the ash content of Black Thunder Mine coal by 40%, from 5.5% to 3.3%; 2) excellent coal conversion of 98% was obtained with oil agglomerated coal, about 3% higher than the raw Black Thunder Mine coal, increasing the potential product yield by 2-3% on an MAF coal basis; 3) agglomerates were liquefied with no handling problems; 4) fresh catalyst make-up rate was decreased by 30%, with no apparent detrimental operating characteristics, both when agglomerates were fed and when raw coal was fed (with solvent dewaxing and hydrotreating); 5) recycle solvent treatment by dewaxing and hydrotreating was demonstrated, but steady-state operation was not achieved; and 6) there was some success in achieving extinction recycle of the heaviest liquid products. Performance data have not been finalized; they will be available for full evaluation in the new future.

  13. Local atomic structure of a clean surface by surface-extended x-ray absorption fine structure: Amorphized Si

    SciTech Connect

    Comin, F.; Incoccia, L.; Lagarde, P.; Rossi, G.; Citrin, P.H.

    1985-01-14

    The application of near-edge surface, extended x-ray absorption fine structure to the study of a clean surface is reported. Direct evidence is found for surface recrystallization of ion-damaged (amorphized) Si, whereas no such evidence is seen for evaporated (amorphous) Si. The procedures described here are applicable to almost all clean or adsorbate-covered surfaces.

  14. Clean coal technology and acid rain compliance: An examination of alternative incentive proposals

    SciTech Connect

    McDermott, K.A. ); South, D.W. )

    1991-01-01

    The Clean Air Act Amendments (CAAA) of 1990 rely primarily on the use of market incentives to stimulate least-cost compliance choices by electric utilities. Because of the potential risks associated with selecting Clean Coal Technologies (CCTs) and the public-good nature of technology commercialization, electric utilities may be reluctant to adopt CCTs as part of their compliance strategies. This paper examines the nature of the risks and perceived impediments to adopting CCTs as a compliance option. It also discusses the incentives that regulatory policy makers could adopt to mitigate these barriers to CCT adoption. (VC)

  15. Clean coal technology and acid rain compliance: An examination of alternative incentive proposals

    SciTech Connect

    McDermott, K.A.; South, D.W.

    1991-12-31

    The Clean Air Act Amendments (CAAA) of 1990 rely primarily on the use of market incentives to stimulate least-cost compliance choices by electric utilities. Because of the potential risks associated with selecting Clean Coal Technologies (CCTs) and the public-good nature of technology commercialization, electric utilities may be reluctant to adopt CCTs as part of their compliance strategies. This paper examines the nature of the risks and perceived impediments to adopting CCTs as a compliance option. It also discusses the incentives that regulatory policy makers could adopt to mitigate these barriers to CCT adoption. (VC)

  16. WABASH RIVER INTEGRATED METHANOL AND POWER PRODUCTION FROM CLEAN COAL TECHNOLOGIES (IMPPCCT)

    SciTech Connect

    Albert Tsang

    2003-03-14

    The Wabash River Integrated Methanol and Power Production from Clean Coal Technologies (IMPPCCT) project is evaluating integrated electrical power generation and methanol production through clean coal technologies. The project is conducted by a multi-industry team lead by Gasification Engineering Corporation (GEC), a company of Global Energy Inc., and supported by Air Products and Chemicals, Inc., Dow Chemical Company, Dow Corning Corporation, Methanex Corporation, and Siemens Westinghouse Power Corporation. Three project phases are planned for execution over several years, including: (1) Feasibility study and conceptual design for an integrated demonstration facility, and for fence-line commercial embodiment plants (CEP) operated at Dow Chemical or Dow Corning chemical plant locations (2) Research, development, and testing to define any technology gaps or critical design and integration issues (3) Engineering design and financing plan to install an integrated commercial demonstration facility at the existing Wabash River Energy Limited (WREL) plant in West Terre Haute, Indiana.

  17. ELECTROKINETIC DENSIFICATION OF COAL FINES IN WASTE PONDS

    SciTech Connect

    E. James Davis

    1998-05-01

    The objective of this research is to demonstrate that electrokinetics can be used to remove colloidal coal and mineral particles from coal-washing ponds and lakes without the addition of chemical additives such as salts and polymeric flocculants. In this experimental and analytical study the authors elucidate the transport processes that control the rate of concentrated colloidal particle removal, demonstrate the process on a laboratory scale, and develop the scale-up laws needed to design commercial-scale processes. The authors are also addressing the fundamental problems associated with particle-particle interactions (electrical and hydrodynamic), the effects of particle concentration on the applied electric field, the electrochemical reactions that occur at the electrodes, and the prediction of power requirements.

  18. ELECTROKINETIC DENSIFICATION OF COAL FINES IN WASTE PONDS

    SciTech Connect

    E. James Davis

    1997-04-30

    The objective of this research is to demonstrate that electrokinetics can be used to remove colloidal coal and mineral particles from coal-washing ponds and lakes without the addition of chemical additives such as salts and polymeric flocculants. In this experimental and analytical study the authors elucidate the transport processes that control the rate of concentrated colloidal particle removal, demonstrate the process on a laboratory scale, and develop the scale-up laws needed to design commercial-scale processes. They then address the fundamental problems associated with particle-particle interactions (electrical and hydrodynamic), the effects of particle concentration on the applied electric field, the electrochemical reactions that occur at the electrodes, and the prediction of power requirements.

  19. Mechanisms governing fine particulate emissions from coal flames

    SciTech Connect

    Newton, G.H.; Schieber, C.; Socha, R.G.; Kramlich, J.C.

    1990-04-01

    The primary objective of this program was to provide a basic understanding of the principal processes that govern the formation of particulate matter in the 0.5--10 {mu}m size range in pulverized coal flames. The mechanism that produces ash particles in this size range is not clear. Particle sizes smaller than the 0.5--10 {mu}m size range are generally accepted to result from a vaporization/condensation mechanism while particles larger than this size result from the coalescence of ash in coal particles which may breakup as they burn. This program combined experimental and theoretical studies to understand the mechanisms which control the production of ash in the 0.5--10 {mu}m size range. (VC)

  20. Coal surface control for advanced fine coal flotation. Final report, October 1, 1988--March 31, 1992

    SciTech Connect

    Fuerstenau, D.W.; Hanson, J.S.; Diao, J.; Harris, G.H.; De, A.; Sotillo, F.; Somasundaran, P.; Harris, C.C.; Vasudevan, T.; Liu, D.; Li, C.; Hu, W.; Zou, Y.; Chen, W.; Choudhry, V.; Shea, S.; Ghosh, A.; Sehgal, R.

    1992-03-01

    The initial goal of the research project was to develop methods of coal surface control in advanced froth flotation to achieve 90% pyritic sulfur rejection, while operating at Btu recoveries above 90% based on run-of-mine quality coal. Moreover, the technology is to concomitantly reduce the ash content significantly (to six percent or less) to provide a high-quality fuel to the boiler (ash removal also increases Btu content, which in turn decreases a coal`s emission potential in terms of lbs SO{sub 2}/million Btu). (VC)

  1. English-Russian, Russian-English glossary of coal-cleaning terms

    SciTech Connect

    Pekar, J.

    1987-09-01

    The document is an English-Russian, Russian-English glossary of coal-cleaning terms, compiled as a joint U.S./Soviet effort. The need for the glossary resulted from the growing number of language-specific terms used during information exchanges within the framework of the U.S./U.S.S.R. Working Group on Stationary Source Air Pollution Control Technology, under the U.S./U.S.S.R. Agreement of Cooperation in the Field of Environmental Protection.

  2. Heavy-liquid beneficiation of fine coal. First quarterly report, September 18, 1980-December 31, 1980

    SciTech Connect

    Keller, Jr, Douglas V.; Simmons, Frederick J.

    1980-01-01

    The Heavy Liquid Beneficiation of Fine Coal is a fundamental research program directed towards developing a basic understanding of the rheology of fine coal-heavy liquid slurries, and the application of this understanding to the development of a pilot test facility. The tasks scheduled and accomplished in the first quarter were: the selection and characterization of the coal to be used; the design, construction and testing of a dynamic viscosity cell for solid-liquid slurry systems; the selection and evaluation of candidate organic liquids and the determination whether or not one candidate liquid can be taken as representative of the class of liquids; and the ongoing evaluation of the three-dimensional slurry viscosity matrix as generated by coal size fraction, coal density fraction and slurry volume percent solid. The Canterbury Coal is acceptable for the slurry evaluation phase of this program. Freon-113 can be taken as representative of this class of organic liquid and used in the three-dimensional slurry matrix evaluation. The choice of Freon-113 over Freon-11 is a matter of experimental convenience based on the higher boiling point of Freon-113. The dynamic flow viscosity cell as currently designed is capable of generating accurate viscosity data.

  3. Fine particle clay catalysts for coal liquefaction. Quarterly technical report, May 9, 1991--August 8, 1991

    SciTech Connect

    Olson, E.S.

    1991-12-31

    The efficient production of environmentally acceptable distillate fuels requires catalysts for hydrogenation and cleavage of the coal macromolecules and removal of oxygen, nitrogen, and sulfur heteroatoms. The goal of the proposed research is to develop new catalysts for the direct liquefaction of coal. This type of catalyst consists of fine clay particles that have been treated with reagents which form pillaring structures between the aluminosilicate layers of the clay. The pillars not only hold the layers apart but also constitute the active catalytic sites for hydrogenation of the coal and the solvent used in the liquefaction. The pillaring catalytic sites are composed of pyrrhotite, which has been previously demonstrated to be active for coal liquefaction. The pyrrhotite sites are generated in situ by sulfiding the corresponding oxyiron species. The size of the catalyst will be less than 40 nm in order to promote intimate contact with the coal material. Since the clays and reagents for pillaring and activating the clays are inexpensive, the catalysts can be discarded after use, rather than regenerated by a costly process. The proposed work will evaluate methods for preparing the fine particle iron-pillared clay dispersions and for activating the particles to generate the catalysts. Characterization studies of the pillared clays and activated catalysts will be performed. The effectiveness of the pillared clay dispersion for hydrogenation and coal liquefaction will be determined in several types of testing.

  4. Applications of micellar enzymology to clean coal technology. Final report

    SciTech Connect

    Walsh, C.T.

    1993-03-10

    The sequential addition of enzyme and H{sub 2}O{sub 2} during the reverse micelle incubation was found to enhance sulfoxidation, but levels of EPSn remained low. The triplicate addition of enzyme and H{sub 2}0{sub 2} during the reverse micelle incubation of EPS was found to enhance sulfoxidation to EPSn and unidentified material. Low conversion to EPSn was not due to the inability of the enzyme to oxidize EPSX in reverse micelles, since the latter was demonstrated with both commercially available and enzymatically synthesized EPSx as starting material. Chloroperoxidase in an AOT-isooctane reverse micelle solution also mediated production of a metabolite from DBT with characteristics consistent with DBTSx. The magnitude of conversion was enhanced to 10% of the starting material by triplicate addition of enyme and H{sub 2}0{sub 2}. The identity of this metabolite as DBTSx was verified by GC/MS. Chloroperoxidase in reverse micelles appears therefore to be a versatile catalyst for sulfoxidation of aliphatic and aromatic sulfur-containing model coal compounds.

  5. Applications of micellar enzymology to clean coal technology

    SciTech Connect

    Walsh, C.T.

    1993-03-10

    The sequential addition of enzyme and H[sub 2]O[sub 2] during the reverse micelle incubation was found to enhance sulfoxidation, but levels of EPSn remained low. The triplicate addition of enzyme and H[sub 2]0[sub 2] during the reverse micelle incubation of EPS was found to enhance sulfoxidation to EPSn and unidentified material. Low conversion to EPSn was not due to the inability of the enzyme to oxidize EPSX in reverse micelles, since the latter was demonstrated with both commercially available and enzymatically synthesized EPSx as starting material. Chloroperoxidase in an AOT-isooctane reverse micelle solution also mediated production of a metabolite from DBT with characteristics consistent with DBTSx. The magnitude of conversion was enhanced to 10% of the starting material by triplicate addition of enyme and H[sub 2]0[sub 2]. The identity of this metabolite as DBTSx was verified by GC/MS. Chloroperoxidase in reverse micelles appears therefore to be a versatile catalyst for sulfoxidation of aliphatic and aromatic sulfur-containing model coal compounds.

  6. Environmental support to the clean coal technology program

    SciTech Connect

    Miller, R.L.

    1996-06-01

    Work during this period focused on the preparation for DOE`s Morgantown Energy Technology Center (METC) of a final Environmental Assessment (EA) for the Externally Fired Combined Cycle (EFCC) Project in Warren, Pennsylvania. Proposed by the Pennsylvania Electric Company (Penelec) and selected by DOE in the fifth solicitation of the CCT Program, the project would be sited at one of the two units at Penelec`s Warren Station. The EFCC Project proposes to replace two existing boilers with a new {open_quotes}power island{close_quotes} consisting of a staged coal combustor, slag screen, heat exchanger, an indirectly fired gas turbine, and a heat recovery steam generator. Subsequently, Unit 2 would operate in combined-cycle mode using the new gas turbine and the existing steam turbine simultaneously. The gas turbine would generate 25 megawatts of electricity so that Unit 2 output would increase from the existing 48 megawatts generated by the steam turbine to a total of 73 megawatts. Operation of a conventional flue gas desulfurization dry scrubber as part of the EFCC technology is expected to decrease SO{sub 2} emissions by 90% per kilowatt-hour of electricity generated, and NO{sub x} emissions are anticipated to be 60% less per kilowatt-hour of electricity generated because of the staged combustor. Because the EFCC technology would be more efficient, less carbon dioxide (CO{sub 2}) would be emitted to the atmosphere per kilowatt-hour of electricity produced.

  7. Self-cleaning, high heat exchange wood or coal stove

    SciTech Connect

    Chelminski, S.V.

    1986-06-24

    A method is described of burning wood or coal fuel in a home-heating stove comprising the steps of: providing a rotatable,squirrel-cage grate of spaced parallel rigid tubes arranged in a continuous circular cylindrical squirrel-cage configuration, rotatably mounting the grate for rotation about a generally horizontal axis within a stove housing having a flue for exit of combustion gases, providing an accessible fuel-loading opening at one axial end of the cylindrical squirrel-cage grate, loading fuel into the rotatable grate through the fuel-loading opening at the axial end of the grate, burning the fuel in the grate with the gaseous products of combustion passing out of the housing through the flue, blowing room air through all of the air tubes for heating the room air and for cooling all of the tubes and for condensing creosote on the cooled tubes which happen to be near the top of the grate, and periodically rotating the grate through a portion of a full revolution during combustion of the fuel for moving the creosote-coated tubes down toward the bottom of the grate where combustion is occurring for burning the creosote off from the tubes for obtaining the heat value of the burned creosote and also for reducing the accumulation of creosote in the flue.

  8. Control of pyrite surface chemistry in physical coal cleaning

    SciTech Connect

    Yoon, R.H.; Richardson, P.R.

    1992-01-01

    Over the past 10 years, much research has provided convincing evidence that one major difficulty in using froth flotation to separate pyrite from coal is the self-induced'' flotation of pyrite. Numerous studies have attempted to identify reactions that occur under moderate oxidizing conditions, which lead to self-induced flotation, and to identify the oxidization products. During the past two report periods, it was established that: (1) freshly fractured pyrite surfaces immediately assume, at fracture, an electrode potential several hundred millivolts more negative than the usual steady state mixed potentials. Within minutes after fracture, the electrodes oxidize and reach higher steady state potentials. It was also shown, by photocurrent measurements, that a negative surface charge (upward band bending) already exists on freshly fractured pyrite, and (2) particle bed electrodes can be used to control the oxidation of pyrite and to precisely determine the electrochemical conditions where flotation occurs, or is depressed. By circulating the solution phase to an ultraviolet spectrometer, soluble products produced on pyrite by oxidation and reduction can be determined, e.g., HS[sup [minus

  9. Clean coal reference plants: Pulverized encoal PDF fired boiler. Topical report

    SciTech Connect

    1995-12-01

    The Clean Coal Technology Demonstration Program (CCT) is a government and industry cofunded technology development effort to demonstrate a new generation of innovative coal utilization processes in a series of full-scale facilities. The goal of the program is to provide the U.S. energy marketplace with a number of advanced, more efficient, and environmentally responsive coal-using technologies. To achieve this goal, a multiphased effort consisting of five separate solicitations has been completed. The Morgantown Energy Technology Center (METC) has the responsibility for monitoring the CCT Projects within certain technology categories, which, in general, correspond to the center`s areas of technology development. Primarily the categories of METC CCT projects are: atmospheric fluid bed combustion, pressurized fluidized bed combustion, integrated gasification combined cycle, mild gasification, and industrial applications. This report describes the plant design.

  10. The role of clean coal technologies in a deregulated rural utility market

    SciTech Connect

    Neal, J.W.

    1997-12-31

    The nation`s rural electric cooperatives own a high proportion of coal-fired generation, in excess of 80 percent of their generating capacity. As the electric utility industry moves toward a competitive electricity market, the generation mix for electric cooperatives is expected to change. Distributed generation will likely serve more customer loads than is now the case, and that will lead to an increase in gas-fired generation capacity. But, clean low-cost central station coal-fired capacity is expected to continue to be the primary source of power for growing rural electric cooperatives. Gasification combined cycle could be the lowest cost coal based generation option in this new competitive market if both capital cost and electricity production costs can be further reduced. This paper presents anticipated utility business scenarios for the deregulated future and identifies combined cycle power plant configurations that might prove most competitive.

  11. An evaluation of commercialization mechanisms for the Clean Coal Technology Program

    SciTech Connect

    Joyce, E.L. Jr.; Matysiak, L.M.; Wampler, J.A.

    1995-03-01

    The Clean Coal Technology (CCT) Program is an exemplary model of a successful collaboration between industry and government to develop advanced clean coal technologies that will both sustain and expand coal usage for electrical power production and materials manufacturing. Begun in 1985, the program has included five national competitive solicitations over a period of nine years. These solicitations have resulted in forty-five projects covering twenty-one states with a total capital investment of almost $7 billion. The goal of the program has been to demonstrate the next generation of advanced coal based technologies and to transfer these technologies to individual companies in the domestic and international market place. This study was commissioned by the CCT Program to evaluate technology transfer mechanisms used in other programs that can be used to stimulate the commercialization of the CCT Program`s technologies. Los Alamos National Laboratory (LANL) was selected for this task because of its involvement in the Natural Gas and Oil Technology Partnership, which is sponsored by the DOE Office of Fossil Energy. The mission of the Partnership is to coordinate the development and transfer of technologies developed at DOE national laboratories to the U.S. petroleum industry. The intent of this study is to examine the structure of the Partnership and evaluate the applicability of this structure to the CCT Program.

  12. Clean coal technologies---An international seminar: Seminar evaluation and identification of potential CCT markets

    SciTech Connect

    Guziel, K.A.; Poch, L.A.; Gillette, J.L.; Buehring, W.A.

    1991-07-01

    The need for environmentally responsible electricity generation is a worldwide concern. Because coal is available throughout the world at a reasonable cost, current research is focusing on technologies that use coal with minimal environmental effects. The United States government is supporting research on clean coal technologies (CCTs) to be used for new capacity additions and for retrofits to existing capacity. To promote the worldwide adoption of US CCTs, the US Department of Energy, the US Agency for International Development, and the US Trade and Development Program sponsored a two-week seminar titled Clean Coal Technologies -- An International Seminar. Nineteen participants from seven countries were invited to this seminar, which was held at Argonne National Laboratory in June 1991. During the seminar, 11 US CCT vendors made presentations on their state-of-the-art and commercially available technologies. The presentations included technical, environmental, operational, and economic characteristics of CCTs. Information on financing and evaluating CCTs also was presented, and participants visited two CCT operating sites. The closing evaluation indicated that the seminar was a worthwhile experience for all participants and that it should be repeated. The participants said CCT could play a role in their existing and future electric capacity, but they agreed that more CCT demonstration projects were needed to confirm the reliability and performance of the technologies.

  13. Wabash River Coal Gasification Combined Cycle Repowering Project: Clean Coal Technology Program. Environmental Assessment

    SciTech Connect

    Not Available

    1993-05-01

    The proposed project would result in a combined-cycle power plant with lower emissions and higher efficiency than most existing coal-fired power plants of comparable size. The net plant heat rate (energy content of the fuel input per useable electrical generation output; i.e., Btu/kilowatt hour) for the new repowered unit would be a 21% improvement over the existing unit, while reducing SO{sub 2} emissions by greater than 90% and limiting NO{sub x} emissions by greater than 85% over that produced by conventional coal-fired boilers. The technology, which relies on gasified coal, is capable of producing as much as 25% more electricity from a given amount of coal than today`s conventional coal-burning methods. Besides having the positive environmental benefit of producing less pollutants per unit of power generated, the higher overall efficiency of the proposed CGCC project encourages greater utilization to meet base load requirements in order to realize the associated economic benefits. This greater utilization (i.e., increased capacity factor) of a cleaner operating plant has global environmental benefits in that it is likely that such power would replace power currently being produced by less efficient plants emitting a greater volume of pollutants per unit of power generated.

  14. A fine coal circuitry study using column flotation and gravity separation. Quarterly report, 1 December 1994--28 February 1995

    SciTech Connect

    Honaker, R.Q.; Reed, S.

    1995-12-31

    Column flotation provides excellent recovery of ultrafine coal while producing low ash content concentrates. However, column flotation is not efficient for treating fine coal containing significant amounts of mixed-phase particles. Fortunately, enhanced gravity separation has proved to have the ability to treat the mixed-phased particles more effectively. A disadvantage of gravity separation is that ultrafine clay particles are not easily rejected. Thus, a combination of these two technologies may provide a circuit that maximizes both the ash and sulfur rejection that can be achieved by physical coal cleaning while maintaining a high energy recovery. This project is studying the potential of using different combinations of gravity separators, i.e., a Floatex hydrosizer and a Falcon Concentrator, and a proven flotation column, which will be selected based on previous studies by the principle investigator. During this reporting period, an in-plant Box-Behnken test program of the Floatex hydrosizer has been conducted at Kerr-McGee`s Galatia preparation plant. The results have shown that the Floatex hydrosizer can be successfully used to reject most of coarser ({plus}100 mesh) pyrite and mineral matter in the coal stream to the plant. With a single operation, ash rejection of 63% and total sulfur rejection of 43% have been achieved while maintaining a combustible recovery as high as 90.5%. A long term duration test under the optimum operating conditions determined from Box-Behnken test results has also been conducted. The feed samples for the following enhanced gravity - column flotation studies, which will be carried out in the next reporting period, have been collected.

  15. Appalachian Clean Coal Technology Consortium: Technical progress report, October 1--December 31, 1995

    SciTech Connect

    1996-04-23

    In the dewatering project, two different approaches are taken. One approach involves displacing the water on the surface of coal by a hydrophobic substance that can be readily recovered and recycled. This novel concept, referred to as the Hydrophobic Dewatering (HD) process, is based on improved understanding of the surface chemistry of dewatering. The other approach is to use disposable dewatering substances in mechanical dewatering. The objectives of the proposed work are (1) to test the HD process on a variety of coals from the Appalachian coal fields, and (2) to identify suitable dewatering reagents that would enable mechanical dewatering to reduce the moisture to the levels satisfactory to electrical utilities and other coal users. The objective of the spiral separation project is to use computer modeling to develop better, more efficient spiral designs for coal cleaning. The fully-developed model will predict spiral performance based on variations in spiral profile, flow rate, and pitch. Specific goals are to: (1) design spirals capable of making separations at a specific gravity of 1.5, and (2) broaden the size range at which spirals make effective separations.

  16. Potential effects of clean coal technologies on acid precipitation, greenhouse gases, and solid waste disposal

    SciTech Connect

    Blasing, T.J.; Miller, R.L.; McCold, L.N.

    1993-11-01

    The US Department of Energy`s (DOE`s) Clean Coal Technology Demonstration Program (CCTDP) was initially funded by Congress to demonstrate more efficient, economically feasible, and environmentally acceptable coal technologies. Although the environmental focus at first was on sulfur dioxide (SO{sub 2}) and nitrogen oxides (NO{sub x}) because their relationship to acid precipitation, the CCTDP may also lead to reductions in carbon dioxide (CO{sub 2}) emissions and in the volume of solid waste produced, compared with conventional technologies. The environmental effects of clean coal technologies (CCTs) depend upon which (if any) specific technologies eventually achieve high acceptance in the marketplace. In general, the repowering technologies and a small group of retrofit technologies show the most promise for reducing C0{sub 2} emissions and solid waste. These technologies also compare favorably with other CCTs in terms of SO{sub 2} and NO{sub x} reductions. The upper bound for CO{sup 2} reductions in the year 2010 is only enough to reduce global ``greenhouse`` warming potential by about 1%. However, CO{sub 2} emissions come from such variety of sources around the globe that no single technological innovation or national policy change could realistically be expected to reduce these emissions by more than a few percent. Particular CCTs can lead to either increases or decreases in the amount of solid waste produced. However, even if decreases are not achieved, much of the solid waste from clean coal technologies would be dry and therefore easier to dispose of than scrubber sludge.

  17. Flow and design characteristics of the hydrocyclone for the recovery of coal fines. Final report

    SciTech Connect

    Davis, P.K.

    1984-03-01

    The objective of this project was to do a basic study to identify the flow and design variables of the conventional hydrocyclone and experimentally determine how each one individually affects its operation while all the others are held constant. Spheres were initially used to model solid particles. It was then to be seen if the data using spheres could be used to determine optimum configurations for given applications. The specific application of interest in this project is the separation of coal fines from waste materials such as gob or settling pond settlings. The relevant variables of the standard hydrocyclone have been identified. Two experimental hydrocyclone systems have been designed and constructed so that the flow rate, inlet area, vortex finder length and diameter, underflow diameter, length of hydrocyclone chamber and cone angle can all be varied, one at a time, while all other variables are held constant. It was first shown that the sphere data compares well with data using random shaped coal particles with approximately the same mean diameters as the spheres. Then a hydrocyclone configuration was selected, by use of the sphere data, to separate coal fines from gob material. Good coal fines recovery from the gob (mineral waste) samples has been achieved on a batch basis. Recovery of 99% to 100% of the coal fines in a sample of gob has been achieved in the size range of from 0.187 inch (0.0047 m) to 0.500 inch (0.0127 m). Recovery of approximately 91% was achieved in the size range of from 0.0937 inch (0.0024 m) to 0.187 inch (0.0047 m). It should be emphasized that these results were obtained on a batch basis. 97 references, 5 figures, 3 tables.

  18. Sulfur cement production using by products of the perchloroethylene coal cleaning process and the FC4-1 cleaned soil

    SciTech Connect

    Bassam Masri, K.L.; Fullerton, S.L.

    1995-12-31

    An introductory set of experiments to show the feasibility of making sulfur cement were carried out at the University of Akron according to Parrett and Currett`s patent which requires the use of sulfur, a filler, a plasticizer, and a vulcanization accelerator. Small blocks of cement were made using byproducts of the perchloroethylene coal cleaning process. Extracted elemental and organic sulfur, ash and mineral matters from the float sink portion of the PCE process, and FC4-1 cleaned soil were used as substitutes for sulfur and filler needed for the production of sulfur cement. Leaching tests in different solutions and under different conditions were conducted on the sulfur blocks. Other tests such as strength, durability, resistance to high or low temperatures will be conducted in the future. Sulfur cement can be used as a sealing agent at a joint, roofing purposes, forming ornamental figures, and coating of exposed surfaces of iron or steel. When mixed with an aggregate, sulfur concrete is formed. This concrete can be used for structural members, curbings, guthers, slabs, and can be precast or cast at the job site. An advantage of sulfur cement over Portland cement is that it reaches its design strength in two to three hours after processing and it can be remelted and recast.

  19. Sensor for Individual Burner Control of Coal Firing Rate, Fuel-Air Ratio and Coal Fineness Correlation

    SciTech Connect

    Wayne Hill; Roger Demler

    2004-06-01

    The project's overall objective is to develop a commercially viable dynamic signature based sensing system that is used to infer the flow rate and fineness of pulverized coal. This eighteen month effort will focus on developments required to transfer the measurement system from the laboratory to a field ready prototype system. This objective will be achieved through the completion of the laboratory development of the sensor and data algorithm followed by full scale field tests of a portable measurement system. The sensing system utilizes accelerometers attached externally to coal feeder pipes. Raw data is collected from the impingement of the coal particles as well as the acoustic noise generated from the flow and is transformed into characteristic signatures through proper calibration that are meaningful to the operator. The laboratory testing will use a portable version of the sensing system to collect signature data from a variety of flow conditions including coal flow rates, flow orientations, and coal particle characteristics. This work will be conducted at the Coal Flow Measurement Laboratory that is sponsored by EPRI and operated by Airflow Sciences. The data will be used to enhance the algorithm and neural network required to perform real time analysis of the nonspecific signature data. The system will be installed at two full scale power plants to collect data in a real time operating scenario. These short term duration tests will evaluate the ability of the algorithm to accurately infer coal flow rates and determine if the measurement system can be used effectively in an active control loop for combustion diagnostics and burner balancing. At the completion of this project, prototype versions of both a portable system and a permanent installation will be available for final packaging and commercialization by one of the team members. Both types of systems will be marketed for conducting combustion diagnostics and balancing of individual flows to pulverized

  20. SENSOR FOR INDIVIDUAL BURNER CONTROL OF COAL FIRING RATE, FUEL-AIR RATIO AND COAL FINENESS CORRELATION

    SciTech Connect

    Wayne Hill

    2004-02-01

    The project's overall objective is to development a commercially viable dynamic signature based sensing system that is used to infer the flow rate and fineness of pulverized coal. This eighteen month effort will focus on developments required to transfer the measurement system from the laboratory to a field ready prototype system. This objective will be achieved through the completion of the laboratory development of the sensor and data algorithm followed by full scale field tests of a portable measurement system. The sensing system utilizes accelerometers attached externally to coal feeder pipes. Raw data is collected from the impingement of the coal particles as well as the acoustic noise generated from the flow and is transformed into characteristic signatures through proper calibration that are meaningful to the operator. The laboratory testing will use a portable version of the sensing system to collect signature data from a variety of flow conditions including coal flow rates, flow orientations, and coal particle characteristics. This work will be conducted at the Coal Flow Measurement Laboratory that is sponsored by EPRI and operated by Airflow Sciences. The data will be used to enhance the algorithm and neural network required to perform real time analysis of the non-specific signature data. The system will be installed at two full scale power plants to collect data in a real time operating scenario. These short term duration tests will evaluate the ability of the algorithm to accurately infer coal flow rates and determine if the measurement system can be used effectively in an active control loop for combustion diagnostics and burner balancing. At the completion of this project, prototype versions of both a portable system and a permanent installation will be available for final packaging and commercialization by one of the team members. Both types of systems will be marketed for conducting combustion diagnostics and balancing of individual flows to

  1. Alkalis in Coal and Coal Cleaning Products / Alkalia W Węglu I Productach Jego Wzbogacania

    NASA Astrophysics Data System (ADS)

    Bytnar, Krzysztof; Burmistrz, Piotr

    2013-09-01

    In the coking process, the prevailing part of the alkalis contained in the coal charge goes to coke. The content of alkalis in coal (and also in coke) is determined mainly by the content of two elements: sodium and potasium. The presence of these elements in coal is connected with their occurrence in the mineral matter and moisture of coal. In the mineral matter and moisture of the coals used for the coke production determinable the content of sodium is 26.6 up to 62. per cent, whereas that of potassium is 37.1 up to 73.4 per cent of the total content of alkalis. Major carriers of alkalis are clay minerals. Occasionally alkalis are found in micas and feldspars. The fraction of alkalis contained in the moisture of the coal used for the production of coke in the total amount of alkalis contained there is 17.8 up to 62.0 per cent. The presence of sodium and potassium in the coal moisture is strictly connected with the presence of the chloride ions. The analysis of the water drained during process of the water-extracting from the flotoconcentrate showed that the Na to K mass ratio in the coal moisture is 20:1. Increased amount of the alkalis in the coal blends results in increased content of the alkalis in coke. This leads to the increase of the reactivity (CRI index), and to the decrease of strength (CSR index) determined with the Nippon Steel Co. method. W procesie koksowania przeważająca część zawartych we wsadzie węglowym alkaliów przechodzi do koksu. Zawartość alkaliów w węglu, a co za tym idzie i w koksie determinowana jest głównie zawartością dwóch pierwiastków: sodu i potasu. Obecność tych pierwiastków w węglu wiąże się z występowaniem ich w substancji mineralnej i wilgoci węgla. W substancji mineralnej oraz wilgoci węgli stosowanych do produkcji koksu, oznaczona zawartość sodu wynosi od 26.6 do 62.9%, a zawartość potasu od 37.1 do 73.4% alkaliów ogółem. Głównymi nośnikami alkaliów w substancji mineralnej są minera

  2. Application of Derrick Corporation's stack sizer technology for slimes reduction in 6 inch clean coal hydrocyclone circuits

    SciTech Connect

    Brodzik, P.

    2009-04-15

    The article discusses the successful introduction of Derrick Corporation's Stack Sizer technology for removing minus 200 mesh slimes from 6-inch coal hydrocyclone underflow prior to froth flotation or dewatering by screen bowl centrifuges. In 2006, the James River Coal Company selected the Stack Sizer fitted with Derrick 150 micron and 100 micron urethane screen panels for removal of the minus 100 mesh high ash clay fraction from the clean coal spiral product circuits. After this application proved successful, Derrick Corporation introduced new 75 micron urethane screen panels for use on the Stack Sizer. Evaluation of feed slurry to flotation cells and screen bowl centrifuges showed significant amounts of minus 75 micron that could potentially be removed by efficient screening technology. Removal of the minus 75 micron fraction was sought to reduce ash and moisture content of the final clean coal product. Full-scale lab tests confirmed that the Stack Sizer fitted with Derrick 75 micron urethane screen panels consistently reduced the minus 75 micron percentage in coal slurry from 6-inch clean coal hydrocyclone underflow that is approximately 15 to 20% solid by-weight and 30 to 60% minus 75 micron to a clean coal fraction that is approximately 13 to 16% minus 75 micron. As a result total ash is reduced from approximately 36 to 38% in the hydrocyclone underflow to 14 to 16% in the oversize product fraction form the Stack Sizers. 1 fig., 2 tabs., 5 photos.

  3. WABASH RIVER INTEGRATED METHANOL AND POWER PRODUCTION FROM CLEAN COAL TECHNOLOGIES (IMPPCCT)

    SciTech Connect

    Thomas Lynch

    2004-01-07

    The Wabash River Integrated Methanol and Power Production from Clean Coal Technologies (IMPPCCT) project is evaluating integrated electrical power generation and methanol production through clean coal technologies. The project is conducted by a multi-industry team lead previously by Gasification Engineering Corporation (GEC). The project is now under the leadership of ConocoPhillips Company (COP) after it acquired GEC and the E-Gas{trademark} gasification technology from Global Energy in July 2003. The Phase I of this project was supported by Air Products and Chemicals, Inc., Dow Chemical Company, Dow Corning Corporation, Methanex Corporation, and Siemens Westinghouse Power Corporation, while the Phase II is supported by Gas Technology Institute, TDA Research, Inc., and Nucon International, Inc. The two project phases planned for execution include: (1) Feasibility study and conceptual design for an integrated demonstration facility at Global Energy's existing Wabash River Energy Limited (WREL) plant in West Terre Haute, Indiana, and for a fence-line commercial embodiment plants (CEP) operated at Dow Chemical or Dow Corning chemical plant locations (2) Research, development, and testing (RD&T) to define any technology gaps or critical design and integration issues. The WREL facility was designed, constructed, and operated under a project selected and co-funded under the Round IV of the United States Department of Energy's (DOE's) Clean Coal Technology Program. In this project, coal and/or other solid fuel feedstocks are gasified in an oxygen-blown, entrained-flow gasifier with continuous slag removal and a dry particulate removal system. The resulting product synthesis gas is used to fuel a combustion turbine generator whose exhaust is integrated with a heat recovery steam generator to drive a refurbished steam turbine generator. The gasifier uses technology initially developed by The Dow Chemical Company (the Destec Gasification Process), and now acquired and

  4. Design and testing controlled low-strength materials (CLSM) using clean coal ash

    SciTech Connect

    Naik, T.R.; Kraus, R.N.; Sturzl, R.F.; Ramme, B.W.

    1998-10-01

    The major objective of this project was to develop mixture proportions for controlled low-strength material (CLSM) using clean coal ash obtained from atmospheric fluidized bed combustion (AFBC). A clean coal ash is defined as the ash derived from SO{sub x} and NO{sub x} control technologies. The specific ashes used for this project were: (1) circulating fluidized bed boiler fly ash and bottom ash and (2) stoker-type boiler fly ash and bottom ash. These two coal ash samples were characterized for physical and chemical properties. Chemical properties and water leaching tests were also performed on the hardened CLSM. Many initial CLSM mixtures were developed by blending the two types of ash. Tests conducted on the final three selected CLSM mixtures included compressive strength, bleeding, setting and hardening, settlement, length change of hardened CLSM, permeability, mineralogy, and chemical water leach testing. Results show that acceptable CLSM material can be developed by blending the fluidized bed boiler ash with the stoker boiler ash. Recommendations for a pilot scale manufacturing application of the three CLSM mixtures were made based upon the lab test results.

  5. Healy Clean Coal Project, Healy FCM testing at Niro Air Pollution Control Pilot Facility

    SciTech Connect

    Not Available

    1992-10-01

    In September, 1991, pilot testing was performed at the Niro Air Pollution Control Pilot Plant in Copenhagen, Denmark in support of the Healy Clean Coal Project (HCCP), which is part of the United States Department of Energy (DOE) Clean Coal Technology Ill Program. The HCCP is a proposed new coal fired power plant, located in Healy, Alaska. It consists of a TRW entrained combustion system, coupled with a limestone calciner, which operates in synergism with a Joy/Niro Spray Dryer Absorber (SDA) system equipped with a lime activation system that is designed to increase the utilization of the calcined product for sulfur capture in the SDA. The pilot tests, which were funded by the United States Department of Energy (DOE) and the Alaska Industrial Development and Export Authority (AIDEA), were conducted to investigate the characteristics of the TRW combustor/limestone calciner product, referred to as Flash Calcined Material (FCM) with respect to its ability to remove S0[sub 2 ] in the Joy/Niro Activated Recycle SDA system. This report describes the pilot facility, the test objectives and methods, and the results of the tests.

  6. Healy Clean Coal Project, Healy FCM testing at Niro Air Pollution Control Pilot Facility. Final report

    SciTech Connect

    Not Available

    1992-10-01

    In September, 1991, pilot testing was performed at the Niro Air Pollution Control Pilot Plant in Copenhagen, Denmark in support of the Healy Clean Coal Project (HCCP), which is part of the United States Department of Energy (DOE) Clean Coal Technology Ill Program. The HCCP is a proposed new coal fired power plant, located in Healy, Alaska. It consists of a TRW entrained combustion system, coupled with a limestone calciner, which operates in synergism with a Joy/Niro Spray Dryer Absorber (SDA) system equipped with a lime activation system that is designed to increase the utilization of the calcined product for sulfur capture in the SDA. The pilot tests, which were funded by the United States Department of Energy (DOE) and the Alaska Industrial Development and Export Authority (AIDEA), were conducted to investigate the characteristics of the TRW combustor/limestone calciner product, referred to as Flash Calcined Material (FCM) with respect to its ability to remove S0{sub 2 } in the Joy/Niro Activated Recycle SDA system. This report describes the pilot facility, the test objectives and methods, and the results of the tests.

  7. Immersion calorimetry of fine coal particles and its relation to flotation

    SciTech Connect

    Melkus, T.G.; Chiang, S.H.; Wen, W.W.

    1987-01-01

    A Setaram C-80 heat flux microcalorimeter was used to study the surface and interfacial properties of fine coal particles in water containing flotation agents via heat of immersion measurements. Heat of immersion (..delta..H/sub imm/) is usually a small exothermic quantity and can be used to characterize a solid in terms of its relative hydrophobicity or hydrophilicity. The effects of coal type, surface oxidation, mineral matter content, kerosene concentration, and pH on the wetting characteristics were investigated. Although coal is a heterogeneous mixture of organic and inorganic materials, immersional calorimetry has proven to be quite helpful in measuring surface properties of coal, and the following conclusions can be drawn: The heat of immersion decreased with increasing kerosene concentration, which corresponds to the coal particles increasing hydrophobicity; in varying the pH, the ..delta..H/sub imm/ went through a minimum at a pH value of 6.5 to 7.0, which coincides with the reported optimum pH range for flotation; both oxidation and clay slime coating (addition of kaolin), which are known to make the coal less hydrophobic, increased the ..delta..H/sub imm/; and the trends that were shown to exist in the heat of immersion measurements (for varying kerosene concentration, pH oxidation, and clay slime coating) correlated well with independent flotation experiments. 16 refs., 6 figs., 2 tabs.

  8. Comparison of the solid waste management practices of coal-fired electric utility participants in the Clean Coal Technology Program of the Pittsburgh Energy Technology Center

    SciTech Connect

    Ruppel, T.C.

    1994-12-31

    The Clean Coal Technology (CCT) Program is at a stage where meaningful comparisons can be drawn regarding the practices of the utility participants in the handling of the solid waste and by-products produced by the combustion of coal. The waste management practices of American industry have come under intense scrutiny in recent years, mainly through the Resource Conservation and Recovery Act (RCRA) of 1976 and its amendments. The waste management practices of the coal-fired electric utility industry are no exception, having been the subject of a major report and recent decision by the Environmental Protection Agency (EPA). Coal-fired utilities in the United States are becoming veritable chemicals plants in an attempt to operate clearly. The present review examines the solid waste management practices of the coal-fired electric utility industrial participants in the US Department of Energy`s (DOE`s) CCT Program. No clean coal technologies have been commercialized yet, so no information concerning commercialized waste disposal practices is available. This review is limited to a discussion of clean coal demonstration projects; but it is also an attempt to realistically project what may be expected in the way of waste management from commercialized CCT technologies.

  9. Strength and consolidation characteristics of fine-coal refuse. Annual report

    SciTech Connect

    Huang, Y.H.; Li, J.; Weeratunga, G.

    1987-04-01

    The study is part of a research project entitled Strength and Consolidation Characteristics of Coal Refuse for Design and Construction of Disposal Facilities supported by the Office of Surface Mining, Department of Interior. Information presented in the report will be used for the design and construction of disposal facilities. Fine coal refuse, which is the waste product washing through a no. 28 (0.589 mm) sieve, can be disposed in two different forms: solid or liquid. To be disposed as a solid, the moisture content of fine refuse must be reduced. The investigation on the undrained shear strength of partially saturated fine refuse proceeded in the same manner as that of the combined refuse, and similar equations and charts were developed. These equations and charts can also be used to estimate the undrained shear strength of consolidated fine refuse when disposed as a slurry. To be disposed as a slurry, the fine refuse must be pumped into a lagoon or behind a dam and let settle.

  10. Denver Tube Press - high pressure filtration meets coal fines moisture requirements

    SciTech Connect

    Jonaitis, A.J.; Timberlake, M.

    1993-12-31

    The DENVER Tube Press is a simple, high pressure (1500 PSI (100 bar)) filtration unit, developed for processing difficult-to-dewater materials and to produce a handleable filter cake and clear filtrate product. Lab and Pilot testwork conducted in Australia on coal fines (55-70% - 35 micro (400 mesh)) have shown that total moisture contents of less than 20% are consistently achieved in the final cake products from the Tube Press. Currently, these coal super fines are sent to waste due to uneconomical mechanical dewatering methods, which were only able to reduce total moisture levels in excess of 30%. Calculated, throughput rates for the 500 Series Tube Press exceeded 1700 kg/hr (3750 lbs/hr). Feed solids concentration requirements are between 45 and 50% achieve these results.

  11. Synergistic Utilization of Coal Fines and Municipal Solid Waste in Coal-Fired Boilers. Phase I Final Report

    SciTech Connect

    V. Zamansky; P. Maly; M. Klosky

    1998-06-12

    A feasibility study was performed on a novel concept: to synergistically utilize a blend of waste coal fines with so-called E-fuel for cofiring and reburning in utility and industrial boilers. The E-fuel is produced from MSW by the patented EnerTech's slurry carbonization process. The slurry carbonization technology economically converts MSW to a uniform, low-ash, low-sulfur, and essentially chlorine-free fuel with energy content of about 14,800 Btu/lb.

  12. Fine particle coal as a source of energy in small-user applications

    SciTech Connect

    Rajan, S.

    1990-11-01

    The use of fine particle micronized coal as a source of energy for home heating applications has been explored in previous years under this program in a 150,000 Btu/hr pulse combustor. Experimental studies have been conducted on the combustion characteristics of micronized coal and combustion efficiencies have been measured. Emission levels of NO{sub x} and SO{sub 2} have been measured. In this final year of the program, the combustion and emissions characteristics of micronized coal were further explored in terms of the influence of stoichiometric ratio and frequency effects. Also, a model has been proposed which has potential for incorporating the unsteady mixing occurring in pulse combustors. 31 refs., 21 figs., 3 tabs.

  13. The Clean Coal Technology Program 100 MWe demonstration of gas suspension absorption for flue gas desulfurization

    SciTech Connect

    Hsu, F.E.; Hedenhag, J.G.; Marchant, S.K.; Pukanic, G.W.; Norwood, V.M.; Burnett, T.A.

    1997-12-31

    AirPol Inc., with the cooperation of the Tennessee Valley Authority (TVA) under a Cooperative Agreement with the United States Department of Energy, installed and tested a 10 MWe Gas Suspension Absorption (GSA) Demonstration system at TVA`s Shawnee Fossil Plant near Paducah, Kentucky. This low-cost retrofit project demonstrated that the GSA system can remove more than 90% of the sulfur dioxide from high-sulfur coal-fired flue gas, while achieving a relatively high utilization of reagent lime. This paper presents a detailed technical description of the Clean Coal Technology demonstration project. Test results and data analysis from the preliminary testing, factorial tests, air toxics texts, 28-day continuous demonstration run of GSA/electrostatic precipitator (ESP), and 14-day continuous demonstration run of GSA/pulse jet baghouse (PJBH) are also discussed within this paper.

  14. Effect of bubble generating devices on recovery of clean coal from refuse using column flotation

    SciTech Connect

    Parekh, B.K.; Groppo, J.G.

    1994-12-31

    Column flotation testing was conducted on the flotation feed slurry obtained from a preparation plant located in the southern Illinois coal basin using three different bubble generating devices, static sparger, gas saver and foam jet. Each of these devices were tested with three different types of frother and various column operating variables to provide maximum combustible recovery, minimum product ash and maximum pyrite rejection. Alcohol frothers were most effective for use with the static sparger, somewhat less effective for the foam jet and ineffective for the gas saver. Glycol frothers were effective for all three bubble generating systems, providing high combustible recovery (>90 percent), low clean coal ash (4-6 percent ash) and high pyrite rejection (70-80 percent).

  15. July 2011 Memorandum: Improving EPA Review of Appalachian Surface Coal Mining Operations Under the Clean Water Act, National Environmental Policy Act, and the Environmental Justice Executive Order

    EPA Pesticide Factsheets

    Memorandum: Improving EPA Review of Appalachian Surface Coal Mining Operations Under the Clean Water Act, National Environmental Policy Act, and the Environmental Justice Executive Order, July 21, 2011

  16. TREATMENT OF METAL-LADEN HAZARDOUS WASTES WITH ADVANCED CLEAN COAL TECHNOLOGY BY-PRODUCTS

    SciTech Connect

    James T. Cobb, Jr.; Ronald D. Neufeld; Jana Agostini

    1999-06-01

    This sixteenth quarterly report describes work done during the sixteenth three-month period of the University of Pittsburgh's project on the ''Treatment of Metal-Laden Hazardous Wastes with Advanced Clean Coal Technology By-Products.'' This report describes the activities of the project team during the reporting period. The principal work has focused upon new laboratory evaluation of samples from Phase 1, discussions with MAX Environmental Technologies, Inc., on the field work of Phase 2, giving a presentation, and making and responding to several outside contacts.

  17. Treatment of metal-laden hazardous wastes with advanced Clean Coal Technology by-products

    SciTech Connect

    James T. Cobb, Jr.; Ronald D. Neufeld; Jana Agostini; Wiles Elder

    1999-04-05

    This eleventh quarterly report describes work done during the eleventh three-month period of the University of Pittsburgh's project on the ``Treatment of Metal-Laden Hazardous Wastes with Advanced Clean Coal Technology By-Products.'' This report describes the activities of the project team during the reporting period. The principal work has focused upon new laboratory evaluation of samples from Phase 1, discussions with MAX Environmental Technologies, Inc., on the field work of Phase 2, preparing and giving presentations, and making and responding to two outside contacts.

  18. Non-intrusive measurement of particle charge: Electrostatic dry coal cleaning

    SciTech Connect

    Not Available

    1992-01-01

    Research continued on dry coal cleaning. Triboelectric charging/electrostatic separation experiments were performed using silica, alumina and glassy carbon samples. The average charge on silica and alumina particles was a near-linear function of their velocity in the Cu tribocharge loop, with their charge distribution becoming wider at higher velocities. The average charge of glassy carbon particles was near zero; this charge distribution caused particles to deposit on both positive and negative electrodes. An improved theory for particle charging and electrostatic separation was developed. It includes the use of probability functions.

  19. TREATMENT OF METAL-LADEN HAZARDOUS WASTES WITH ADVANCED CLEAN COAL TECHNOLOGY BY-PRODUCTS

    SciTech Connect

    James T. Cobb, Jr.; Ronald D. Neufeld; Jana Agostini

    1999-05-11

    This fifteenth quarterly report describes work done during the fifteenth three-month period of the University of Pittsburgh's project on the ''Treatment of Metal-Laden Hazardous Wastes with Advanced Clean Coal Technology By-Products.'' This report describes the activities of the project team during the reporting period. The principal work has focused upon new laboratory evaluation of samples from Phase 1, discussions with MAX Environmental Technologies, Inc., on the field work of Phase 2, preparing and giving presentations, and making and responding to several outside contacts.

  20. TREATMENT OF METAL-LADEN HAZARDOUS WASTES WITH ADVANCED CLEAN COAL TECHNOLOGY BY-PRODUCTS

    SciTech Connect

    James T. Cobb, Jr.; Ronald D. Neufeld; Jana Agostini

    1999-01-01

    This seventeenth quarterly report describes work done during the seventeenth three-month period of the University of Pittsburgh's project on the ''Treatment of Metal-Laden Hazardous Wastes with Advanced Clean Coal Technology By-Products.'' This report describes the activities of the project team during the reporting period. The principal work has focused upon new laboratory evaluation of samples from Phase 1, discussions with MAX Environmental Technologies, Inc., on the field work of Phase 2, giving a presentation, submitting a manuscript and making and responding to one outside contact.

  1. Treatment of metal-laden hazardous wastes with advanced Clean Coal Technology by-products

    SciTech Connect

    James T. Cobb, Jr.; Ronald D. Neufeld; Jana Agostini

    1999-04-12

    This twelfth quarterly report describes work done during the twelfth three-month period of the University of Pittsburgh's project on the ``Treatment of Metal-Laden Hazardous Wastes with Advanced Clean Coal Technology By-Products.'' This report describes the activities of the project team during the reporting period. The principal work has focused upon new laboratory evaluation of samples from Phase 1, discussions with MAX Environmental Technologies, Inc., on the field work of Phase 2, preparing and giving presentations, and making and responding to a number of outside contacts.

  2. TREATMENT OF METAL-LADEN HAZARDOUS WASTES WITH ADVANCED CLEAN COAL TECHNOLOGY BY-PRODUCTS

    SciTech Connect

    James T. Cobb, Jr.; Ronald D. Neufeld; Jana Agostini

    1999-04-28

    This thirteenth quarterly report describes work done during the thirteenth three-month period of the University of Pittsburgh's project on the ''Treatment of Metal-Laden Hazardous Wastes with Advanced Clean Coal Technology By-Products.'' This report describes the activities of the project team during the reporting period. The principal work has focused upon new laboratory evaluation of samples from Phase 1, discussions with MAX Environmental Technologies, Inc., on the field work of Phase 2, preparing and giving presentations, and making and responding to a number of outside contacts.

  3. TREATMENT OF METAL-LADEN HAZARDOUS WASTES WITH ADVANCED CLEAN COAL TECHNOLOGY BY-PRODUCTS

    SciTech Connect

    James T. Cobb, Jr.; Ronald D. Neufeld; Jana Agostini

    1999-05-10

    This fourteenth quarterly report describes work done during the fourteenth three-month period of the University of Pittsburgh's project on the ''Treatment of Metal-Laden Hazardous Wastes with Advanced Clean Coal Technology By-Products.'' This report describes the activities of the project team during the reporting period. The principal work has focused upon new laboratory evaluation of samples from Phase 1, discussions with MAX Environmental Technologies, Inc., on the field work of Phase 2, preparing presentations, and making and responding to two outside contacts.

  4. DEVELOPMENT OF DEWATERING AIDS FOR MINERALS AND COAL FINES

    SciTech Connect

    Roe-Hoam Yoon; Ramazan Asmatulu; Ismail Yildirim; William Jansen; Jinmig Zhang; Brad Atkinson; Jeff Havens

    2004-07-01

    MCT has developed a suite of novel dewatering chemicals (or aids) that are designed to cause a decrease in the capillary pressures of the water trapped in a filter cake by (1) decreasing the surface tension of water, (2) increasing the contact angles of the particles to be dewatered, and (3) causing the particles to coagulate, all at the same time. The decrease in capillary pressure in turn causes an increase in the rate filtration, an increase in throughput, and a decrease in pressure drop requirement for filtration. The reagents are used frequently as blends of different chemicals in order to bring about the changes in all of the process variables noted above. The minerals and coal samples tested in the present work included copper sulfide, lead sulfide, zinc sulfide, kaolin clay, talc, and silica. The laboratory-scale test work included studies of reagent types, drying cycle times, cake thickness, slurry temperature, conditioning intensity and time, solid content, and reagent dosages. To better understand the mechanisms involved, fundamental studies were also conducted. These included the measurements of the contact angles of the particles to be dewatered (which are the measures of particle hydrophobicity) and the surface tensions of the filtrates produced from dewatering tests. The results of the laboratory-scale filtration experiments showed that the use of the novel dewatering aids can reduce the moistures of the filter cake by 30 to 50% over what can be achieved using no dewatering aids. In many cases, such high levels of moisture reductions are sufficient to obviate the needs for thermal drying, which is costly and energy intensive. Furthermore, the use of the novel dewatering aids cause a substantial increase in the kinetics of dewatering, which in turn results in increased throughput. As a result of these technological advantages, the novel dewatering aids have been licensed to Nalco, which is one of the largest mining chemicals companies of the world. At

  5. Surface electrochemical control for fine coal and pyrite separation. Technical progress report, April 1, 1992--June 30, 1992

    SciTech Connect

    Hu, Weibai; Huang, Qinping; Zhu, Ximeng; Li, Jun; Bodily, D.M; Zhong, Tingke; Wadsworth, M.E.

    1992-09-01

    A series of fine coal kinetic tests were carried out on three coals. It was found that the rank of flotation rates for the three coals tested were: Upper Freeport > Pittsburgh No. 8 > Illinois No. 6. In the case of Pittsburgh No. 8, the contained coal-pyrite was found to float more slowly than the coal itself when xanthate was used as the collector. In kinetic modeling, first order kinetic models produced large errors for long flotation times. It was found that a modified first order kinetic-model with slow and fast rate constants was appropriate for fine coal flotation. A log-log plot of 1(R{sub j} -R) versus t forms a straight line for the test conditions of this study. The Lai proportionality flotation model was found to apply from the start and extending over a very broad time range.

  6. NOx, FINE PARTICLE AND TOXIC METAL EMISSIONS FROM THE COMBUSTION OF SEWAGE SLUDGE/COAL MIXTURES: A SYSTEMATIC ASSESSMENT

    SciTech Connect

    Jost O.L. Wendt

    2003-06-02

    This research project focuses on pollutants from the combustion of mixtures of dried municipal sewage sludge (MSS) and coal. The objective is to determine the relationship between (1) fraction sludge in the sludge/coal mixture, and (2) combustion conditions on (a) NOx concentrations in the exhaust, (b) the size segregated fine and ultra-fine particle composition in the exhaust, and (c) the partitioning of toxic metals between vapor and condenses phases, within the process.

  7. Combustion Engineering Integrated Coal Gasification Combined Cycle Repowering Project: Clean Coal Technology Program

    SciTech Connect

    Not Available

    1992-03-01

    On February 22, 1988, DOE issued Program Opportunity Notice (PON) Number-DE-PS01-88FE61530 for Round II of the CCT Program. The purpose of the PON was to solicit proposals to conduct cost-shared ICCT projects to demonstrate technologies that are capable of being commercialized in the 1990s, that are more cost-effective than current technologies, and that are capable of achieving significant reduction of SO[sub 2] and/or NO[sub x] emissions from existing coal burning facilities, particularly those that contribute to transboundary and interstate pollution. The Combustion Engineering (C-E) Integrated Coal Gasification Combined Cycle (IGCC) Repowering Project was one of 16 proposals selected by DOE for negotiation of cost-shared federal funding support from among the 55 proposals that were received in response to the PON. The ICCT Program has developed a three-level strategy for complying with the National Environmental Policy Act (NEPA) that is consistent with the President's Council on Environmental Quality regulations implementing NEPA (40 CFR 1500-1508) and the DOE guidelines for compliance with NEPA (10 CFR 1021). The strategy includes the consideration of programmatic and project-specific environmental impacts during and subsequent to the reject selection process.

  8. Mineralogical characterization of ambient fine/ultrafine particles emitted from Xuanwei C1 coal combustion

    NASA Astrophysics Data System (ADS)

    Lu, Senlin; Hao, Xiaojie; Liu, Dingyu; Wang, Qiangxiang; Zhang, Wenchao; Liu, Pinwei; Zhang, Rongci; Yu, Shang; Pan, Ruiqi; Wu, Minghong; Yonemochi, Shinich; Wang, Qingyue

    2016-03-01

    Nano-quartz in Xuanwei coal, the uppermost Permian (C1) coal deposited in the northwest of Yuanan, China, has been regarded as one of factors which caused high lung cancer incidence in the local residents. However, mineralogical characterization of the fine/ultrafine particles emitted from Xuanwei coal combustion has not previously been studied. In this study, PM1 and ultrafine particles emitted from Xuanwei coal combustion were sampled. Chemical elements in the ambient particles were analyzed by inductively coupled plasma mass spectrometry (ICP-MS), and mineralogical characterization of these ambient particles was investigated using scanning electronic microscopy (SEM/EDX) and transmission electronic microscopy, coupled with energy-dispersive spectroscopy (TEM/EDX). Our results showed that the size distribution of mineral particles from the coal combustion emissions ranged from 20 to 200 nm. Si-containing particles and Fe-containing particles accounted for 50.7% of the 150 individual particles measured, suggesting that these two types of particles were major minerals in the ambient particles generally. The nano-mineral particles were identified as quartz (SiO2) and gypsum (CaSO4) based on their crystal parameters and chemical elements. Additionally, there also existed unidentified nano-minerals. Armed with these data, toxicity assessments of the nano-minerals will be carried out in a future study.

  9. Surface properties of coal fines in water. 1. Electrokinetics and surfactant adsorption

    SciTech Connect

    Ayub, A.L.; Al Taweel, A.M.; Kwak, J.C.T.

    1985-01-01

    The adsorption of phenol, p-nitrophenol, the nonionic surfactant Triton X-100 (a commercial mixture of octylphenol poly ethoxylates) and the cationic surfactant dodecyltrimethyl ammonium bromide (DTAB) from aqueous solution on coal fines from a coal washing plant has been studied. Adsorbate solution concentrations range from 0-8 x 10/sup -4/ m. For the cationic and nonionic surfactants both adsorption isotherms and electrokinetic isotherms were determined. The adsorption of phenol, but not of Triton X-100 and DTAB, is found to increase with time for periods up to three hundred h. For short contract times (less than thirty h.), the amount of Triton X-100 adsorbed is about three times higher than the amount of phenol adsorbed at the same solution concentration. The electrokinetic data show that the zeta potential of the coal is not affected by the adsorption of Triton X-100. On the other hand, adsorption of the cationic surfactant strongly influences the zeta potential. For negatively charged coal, i.e., at higher solution pH (iep of the coal used is 5.3), the adsorption of cationic surfactant leads to charge reversal at a typical free surfactant concentration often well below 10/sup -4/ molal. 20 references.

  10. POC-scale testing of oil agglomeration techniques and equipment for fine coal processing. Quarterly report, July 1--September 30, 1997

    SciTech Connect

    Ignasiak, B.; Pawlak, W.; Szymocha, K.

    1997-12-31

    This report covers the technical progress achieved from July 1, 1997 to September 30, 1997 on the POC-Scale Testing Agglomeration Techniques and Equipment for Fine Coal Processing project. Experimental procedures and test data for recovery of fine coal from coal fines streams generated at a commercial coal preparation plant are described. Two coal fines streams, namely Sieve Bend Effluent and Cyclone Overflow were investigated. The test results showed that ash was reduced by more than 50% at combustible matter recovery levels exceeding 95%.

  11. Improvements in coal cleaning technology at the Dneprodzerzhinsk C and CW

    SciTech Connect

    Vlasov, P.A.; Shifrin, S.I.; Keitel'gisser, I.N.; Zhuravel, V.A.; Kleshnin, A.A.

    1981-01-01

    Improvements in the coal preparation standards achieved at the Dneprodzerzhinsk C and CW have been greatly assisted by close creative collaboration with the specialized research organizations, such as UkrNIIugleobogashchenie and UKhIN; the former has maintained a support laboratory at the Works since 1960; new developments are implemented more speedily in the plant, and the standards of coal cleaning in the plant washeries Dnieper area C and CW have correspondingly risen. The production rate has been raised by reconstructing the flow-sheet and intensifying the performance of the equipment. Apart from the coal handling system, the chief bottleneck in washeries has always been the water-slurry system. Ways have been devised to modify the structure of the water-slurry system and intensify the performance of its main items of equipment (slurry screens, filtration units, flotation equipment, circulating-water purifiers). One notable outcome of creative collaboration between the plant and Institute staff has been the development of fluidized-bed coal drying. The equipment in use at the Dneprodzerzhinsk C and CW is superior to other similar equipment in capital and running costs. Another useful outcome of all the developments mentioned is the fact that, although the quality of incoming coals has steadily deteriorated, the washery has increased its throughput, maintained the necessary charge quality level and reached a load level 40% over nominal.The volume of washer water in circulation has been reduced and is currently running at 3 m/sup 3//ton. The total saving effected by introducing progressive technology and new equipment has exceeded 4 million rubles.

  12. Improvement of storage, handling, and transportability of fine coal. Quarterly technical progress report No. 2, April 1, 1994--June 30, 1994

    SciTech Connect

    1996-08-16

    Fine coal production is on the rise in the US, and it will continue to increase as underground mining companies invest in more productive equipment. This report describes a process for wetting of coal fines termed the Mulled Coal Process. No thermal drying is involved.

  13. WABASH RIVER INTEGRATED METHANOL AND POWER PRODUCTION FROM CLEAN COAL TECHNOLOGIES (IMPPCCT)

    SciTech Connect

    Gary Harmond; Albert Tsang

    2003-03-14

    The Wabash River Integrated Methanol and Power Production from Clean Coal Technologies (IMPPCCT) project is evaluating integrated electrical power generation and methanol production through clean coal technologies. The project is conducted by a multi-industry team lead by Gasification Engineering Corporation (GEC), a company of Global Energy Inc., and supported by Air Products and Chemicals, Inc., Dow Chemical Company, Dow Corning Corporation, Methanex Corporation, and Siemens Westinghouse Power Corporation. Three project phases are planned for execution over a three year period, including: (1) Feasibility study and conceptual design for an integrated demonstration facility, and for fence-line commercial embodiment plants (CEP) operated at Dow Chemical or Dow Corning chemical plant locations (2) Research, development, and testing to define any technology gaps or critical design and integration issues (3) Engineering design and financing plan to install an integrated commercial demonstration facility at the existing Wabash River Energy Limited (WREL) plant in West Terre Haute, Indiana. The WREL facility is a project selected and co-funded under the Round IV of the U.S. Department of Energy's (DOE's) Clean Coal Technology Program. In this project, coal and/or other solid fuel feedstocks are gasified in an oxygen-blown, entrained-flow gasifier with continuous slag removal and a dry particulate removal system. The resulting product synthesis gas is used to fuel a combustion turbine generator whose exhaust is integrated with a heat recovery steam generator to drive a refurbished steam turbine generator. The gasifier uses technology initially developed by The Dow Chemical Company (the Destec Gasification Process), and now offered commercially by Global Energy, Inc., as the E-GAS{trademark} technology. In a joint effort with the DOE, a Cooperative Agreement was awarded under the Early Entrance Coproduction Plant (EECP) solicitation. GEC and an Industrial Consortium are

  14. Development of the chemical and electrochemical coal cleaning process. First quarterly technical progress report, April 1, 1988--June 30, 1988

    SciTech Connect

    Yoon, R.H.

    1988-12-31

    The objectives of this effort are (a) to learn the mechanisms by which the Chemical and Electrochemical Coal Cleaning (CECC) process removes pyritic sulfur and ash from coal, (b) to learn more about the operating parameters of the process, (c) to collect engineering information for scale-up of the process, and (d) to test the CECC process on a bench-scale continuous operation.

  15. Applying environmental externalities to US Clean Coal Technologies for Asia. [Including external environmental costs

    SciTech Connect

    Szpunar, C.B.; Gillette, J.L.

    1993-01-01

    The United States is well positioned to play an expanding role in meeting the energy technology demands of the Asian Pacific Basin, including Indonesia, Thailand, and the Republic of China (ROC-Taiwan). The US Department of Energy Clean Coal Technology (CCT) Demonstration Program provides a proving ground for innovative coal-related technologies that can be applied domestically and abroad. These innovative US CCTs are expected to satisfy increasingly stringent environmental requirements while substantially improving power generation efficiencies. They should also provide distinct advantages over conventional pulverized coal-fired combustors. Finally, they are expected to be competitive with other energy options currently being considered in the region. This paper presents potential technology scenarios for Indonesia, Thailand, and the ROC-Taiwan and considers an environmental cost-benefit approach employing a newly developed method of applying environmental externalities. Results suggest that the economic benefits from increased emission control can indeed be quantified and used in cost-benefit comparisons, and that US CCTs can be very cost effective in reducing emissions.

  16. Study on Economic Aspects and the Introduction of Clean Coal Technologies with CCS

    NASA Astrophysics Data System (ADS)

    Yoshizaki, Haruki; Nakata, Toshihiko

    The advantages of coal are the largest reserves among any other fossil fuels, and can be found in many places including some developed countries. Due to the weak energy security of Japan, it is necessary to use coal as an energy source. We have designed the detailed energy model of electricity sector in which we take both energy conversion efficiency and economic aspects into consideration. The Japan model means an energy-economic model focusing on the structure of the energy supply and demand in Japan. Furthermore, the most suitable carbon capture and storage (CCS) system consisting of CO2 collection, transportation, storages are assumed. This paper examines the introduction of clean coal technologies (CCT's) with CCS into the electricity market in Japan, and explores policy options for the promotion of CCT's combined with CCS. We have analyzed the impacts of carbon tax where each fossil technology, combined with CCS, becomes competitive in possible market. CO2 mitigation costs for all plants with CCS are detailed and compared.

  17. The role of clean coal technologies in post-2000 power generation

    SciTech Connect

    Salvador, L.A.; Bajura, R.A.; Mahajan, K.

    1994-07-01

    A substantial global market for advanced power systems is expected to develop early in the next century for both repowering and new capacity additions, Although natural gas-fueled systems, such as gas turbines, are expected to dominate in the 1990`s, coal-fueled systems are expected to emerge in the 2000`s as systems of choice for base-load capacity because of coal`s lower expected cost. Stringent env