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Sample records for fluorocarbon coatings resisting

  1. water-soluble fluorocarbon coating

    NASA Technical Reports Server (NTRS)

    Nanelli, P.

    1979-01-01

    Water-soluble fluorocarbon proves durable nonpolluting coating for variety of substrates. Coatings can be used on metals, masonry, textiles, paper, and glass, and have superior hardness and flexibility, strong resistance to chemicals fire, and weather.

  2. Marine biofouling on the fluorocarbon coatings comprising PTFE powders

    NASA Astrophysics Data System (ADS)

    Zhang, Zhan-ping; Qi, Yu-hong; Liu, Hong; Zhang, Zheng

    2009-07-01

    Fluorocarbon coatings were developed with respectively 10%, 20% and 30% PTFE powder to prevent marine biofouling. Influence of content of PTFE on microstructures and roughness of coatings was investigated using SEM and roughometer. It was studied that the effects of coating roughness on settlement of benthic diatom and Ectocarpus by using biological microscope, stereo microscope, image processing and spectrophotometer. Results indicated that the surface roughness of coatings decreases and the quantity of benthic diatom and Ectocarpus reduces attaching onto the coating with the increase of content of PTFE in paint studied. Benthic diatoms attached much more on horizontal specimen than on vertical one; they prefer to settle onto the coatings that there are lots of micro-cracks in it. These results are helpful for developing new non-toxic antifouling paints.

  3. Investigation on anti-corrosion property of nano-TiO2 fluoro-carbon coatings

    NASA Astrophysics Data System (ADS)

    Qi, Yu-hong; Zhang, Zhan-ping; Wang, Li-li; Du, Xue-peng

    2009-07-01

    To meet the need of long-term anticorrosive protection of steel, a heavy-duty anticorrosive coating systems was developed with Fluorocarbon top paint which was modified by nano-TiO2. The corrosive characteristics of low carbon steel coated with the system were investigated in seawater by the exposition tests and Electrochemical Impedance Spectroscopy (EIS). The results show that the protective system with fluorocarbon top coating modified by nano-TiO2 has much better endurance than the reference system with fluorocarbon top coating not modified by nano-TiO2. There isn't any rusting and blistering on the surface of former coating, the coating system remains in "GOOD" condition. But some rusting and blistering were found on the surface of reference coating. EIS results indicated that the impedance of the nano-coating system decreases much less than that of the reference one. The nano-coating system is hopeful to meet the need of new coatings standard and to provide a target useful coating life of 15 years for ship's ballast.

  4. Adhesion of metals to spin-coated fluorocarbon polymer films

    NASA Astrophysics Data System (ADS)

    Kim, Yong-Kil; Chang, Chin-An; Schrott, A. G.

    1990-01-01

    Adhesion between metals and fluorocarbon polymer films has been studied for Cu, Cr, Ti, Al, and Au on polytetrafluoroethylene (PTFE) and tetrafluoroethylene-hexafluoropropylene copolymer (FEP) films. Polymer films were applied on the Cr/SiO2 /Si substrate by spinning the aqueous dispersions of the polymer resin particles, followed by thermal curing. Strips of different metals were deposited on the polymers, and adhesion was measured at 90° peel test. The peel strengths were invariably higher for the metals on FEP than those of the corresponding metals on PTFE. Among the metals, Ti showed the highest peel strength for both polymers, followed by Cr and Al, with Cu and Au being the lowest. The peel strengths of Ti, Cr, and Cu on FEP are 85, 45, and 12 g/mm, respectively, and the corresponding ones on PTFE are 23, 5, and 2 g/mm, respectively. X-ray photoelectron spectroscopic analysis shows that the metal-polymer bonding involves the metal-carbon interactions. The strongest interaction is observed for Ti with the polymers, forming Ti carbidelike bonds. Cr also shows strong interaction with the two polymers, but to a lesser degree compared with Ti. Only a weak bonding is shown for Cu. The difference in peel strengths among the metals shows a correlation with the difference in electronegativities between the metals and carbon. Little contribution to the observed peel strengths is seen from the surface morphological analysis of the untreated polymers.

  5. Fluorocarbon nano-coating of polyester fabrics by atmospheric air plasma with aerosol

    NASA Astrophysics Data System (ADS)

    Leroux, F.; Campagne, C.; Perwuelz, A.; Gengembre, L.

    2008-04-01

    A fluorocarbon coating was deposited on polyester (PET) woven fabric using pulse discharge plasma treatment by injecting a fluoropolymer directly into the plasma dielectric barrier discharge. The objective of the treatment was to improve the hydrophobic properties as well as the repellent behaviour of the polyester fabric. Plasma treatment conditions were optimised to obtain optimal hydrophobic properties which were evaluated using water contact angle measurement as well as spray-test method at the polyester fabric surface. The study showed that adhesion of the fluoropolymer to the woven PET was greatly enhanced by the air plasma treatment. X-ray photoemission spectroscopy (XPS) analyses revealed chemical surface modifications occurring after the plasma treatments.

  6. Preparation of transparent fluorocarbon/TiO2-SiO2 composite coating with improved self-cleaning performance and anti-aging property

    NASA Astrophysics Data System (ADS)

    Zhou, Jianping; Tan, Zhongyuan; Liu, Zhilei; Jing, Mengmeng; Liu, Wenjie; Fu, Wanli

    2017-02-01

    This work reports a facile method to fabricate transparent self-cleaning fluorocarbon coatings filled by semicrystalline colloidal particles of TiO2-SiO2 composite oxide presenting a particle size ranging from 6 to 10 nm. Anatase-TiO2 crystallites were successfully obtained after microwave heating treatment of the TiO2-SiO2 colloidal particles as confirmed by XRD, TEM and FTIR measurements. The fluorocarbon/TiO2-SiO2 composite coatings exhibited a superior hydrophilicity and an improved photocatalytic activity in contrast to the TiO2-filled coatings. In particular, a water contact angle (WCA) value of 4.5° and a decolorization ratio relative to methyl orange as high as 96.0% were achieved for the composite coatings containing 1.5 wt% of TiO2-SiO2 colloidal particles. The results of the anti-soiling experiments indicated that the fluorocarbon/TiO2-SiO2 composite coatings exhibited a prominent self-cleaning performance, while the accelerated aging experiments revealed that the fluorocarbon/TiO2-SiO2 composite coatings were highly stable toward UV irradiation when compared to the TiO2-filled fluorocarbon coatings. These findings indicated that the fluorocarbon/TiO2-SiO2 composite coatings could be a very attractive solution for many practical areas, especially for outdoor applications.

  7. Hydrophobicity attainment and wear resistance enhancement on glass substrates by atmospheric plasma-polymerization of mixtures of an aminosilane and a fluorocarbon

    NASA Astrophysics Data System (ADS)

    Múgica-Vidal, Rodolfo; Alba-Elías, Fernando; Sainz-García, Elisa; Pantoja-Ruiz, Mariola

    2015-08-01

    Mixtures of different proportions of two liquid precursors were subjected to plasma-polymerization by a non-thermal atmospheric jet plasma system in a search for a coating that achieves a hydrophobic character on a glass substrate and enhances its wear resistance. 1-Perfluorohexene (PFH) was chosen as a low-surface-energy precursor to promote a hydrophobic character. Aminopropyltriethoxysilane (APTES) was chosen for its contribution to the improvement of wear resistance by the formation of siloxane bonds. The objective of this work was to determine which of the precursors' mixtures that were tested provides the coating with the most balanced enhancement of both hydrophobicity and wear resistance, given that coatings deposited with fluorocarbon-based precursors such as PFH are usually low in resistance to wear and coatings deposited with APTES are generally hydrophilic. The coatings obtained were analyzed by Scanning Electron Microscopy (SEM), Atomic Force Microscopy (AFM), Fourier Transform Infra-Red (FTIR) spectroscopy, X-ray Photoelectron Spectroscopy (XPS), static Water Contact Angle (WCA) measurements, tribological ball-on-disc tests and contact profilometry. A relationship between the achievement of a hydrophobic character and the modifications to roughness and surface morphology and the incorporation of fluorocarbon groups in the surface chemistry was observed. Also, it was seen that the wear resistance was influenced by the SiOSi content of the coatings. In turn, the SiOSi content appears to be directly related to the percentage of APTES used in the mixture of precursors. The best conjunction of hydrophobicity and wear resistance in this work was found in the sample that was coated using a mixture of APTES and PFH in proportions of 75 and 25%, respectively. Its WCA (100.2 ± 7.5°) was the highest of all samples that were measured and more than three times that of the uncoated glass (31 ± 0.7°). This sample underwent a change from a hydrophilic to a

  8. Light-responsive nanoparticles with wettability changing from hydrophobicity to hydrophilicity and their application towards highly hydrophilic fluorocarbon coatings

    NASA Astrophysics Data System (ADS)

    Lin, Baozhong; Zhou, Shuxue

    2015-12-01

    Novel functional silica nanoparticles (SiO2-NBS-F) with irreversible light-responsive wettability were prepared by grafting of a light-responsive silane coupling agent (NBS) and further bonding with hydrophobic segments via a click reaction. The NBS was synthesized using an o-nitrobenzyl alcohol derivative of the photolabile protecting group. The SiO2-NBS-F nanoparticles exhibited considerable change of wettability from near-superhydrophobicity to near-superhydrophilicity after UV irradiation. The changing mechanism of wettability was confirmed by UV-Vis absorption spectra and X-ray photoelectron spectra. The SiO2-NBS-F nanoparticles were incorporated into fluorocarbon FEVE coatings by simple mixing. The nanoparticles occurred at the surface of the dried coatings even though their content was as low as 5 wt%, being due to their low surface free energy. The wettability of the SiO2-NBS-F filled FEVE coatings could transform from hydrophobicity (WCA 106.4°) to hydrophilicity (WCA 33.3°) after UV irradiation. It demonstrates that SiO2-NBS-F nanoparticles are useful to acquire highly hydrophilic surface for organic coatings.

  9. The performance of aminoalkyl/fluorocarbon/hydrocarbon-modified xerogel coatings against the marine alga Ectocarpus crouaniorum: relative roles of surface energy and charge.

    PubMed

    Evariste, Emmanuelle; Gatley, Caitlyn M; Detty, Michael R; Callow, Maureen E; Callow, James A

    2013-01-01

    The effect of a series of xerogel coatings modified with aminoalkyl/fluorocarbon/hydrocarbon groups on the adhesion of a new test species, the filamentous brown alga Ectocarpus crouaniorum, has been explored, and compared with the green alga Ulva linza. The results showed that E. crouaniorum adhered weakly to the less polar, low wettability coatings in the series, but stronger adhesion was shown on polar, higher surface energy coatings containing aminoalkyl groups. The results from a separate series of coatings tuned to have similar surface energies and polarities after immersion in artificial seawater (ASW), but widely different surface charges, demonstrated that surface charge was more important than surface energy and polarity in determining the adhesion strength of both E. crouaniorum and U. linza on xerogel coatings. No correlation was found between adhesion and contact angle hysteresis. X-ray photoelectron spectroscopy analysis of samples after immersion in ASW confirmed the presence of charged ammonium groups on the surface of the aminoalkylated coatings.

  10. Hydrogen Permeation Resistant Coatings

    SciTech Connect

    KORINKO, PAUL; ADAMS, THAD; CREECH, GREGGORY

    2005-06-15

    As the National Hydrogen Economy continues to develop and evolve the need for structural materials that can resist hydrogen assisted degradation will become critical. To date austenitic stainless steel materials have been shown to be mildly susceptible to hydrogen attack which results in lower mechanical and fracture strengths. As a result, hydrogen permeation barrier coatings may be applied to these ferrous alloys to retard hydrogen ingress. Hydrogen is known to be very mobile in materials of construction. In this study, the permeation resistance of bare stainless steel samples and coated stainless steel samples was tested. The permeation resistance was measured using a modular permeation rig using a pressure rise technique. The coating microstructure and permeation results will be discussed in this document as will some additional testing.

  11. Erosion resistant coatings

    NASA Technical Reports Server (NTRS)

    Falco, L.; Cushini, A.

    1981-01-01

    Apparatus for measuring the resistance of materials to erosion is examined and a scheme for standardization of the test parameters is described. Current materials being used for protecting aircraft parts from erosion are surveyed, their chief characteristics being given. The superior properties of urethane coatings are pointed out. The complete cycle for painting areas subject to erosion is described.

  12. Improved fire-resistant coatings

    NASA Technical Reports Server (NTRS)

    Hutt, J. B.; Stuart, J. W.

    1971-01-01

    Water-base coatings containing potassium silicate show improvement in areas of quick air-drying, crack, craze, and abrasion resistance, adherence, and leach resistance. Coatings are useful as thermal-barrier layers in furnaces, and as general purpose fire resistant surfaces where vapor impermeability is not a requirement.

  13. Corrosion resistant coating

    DOEpatents

    Wrobleski, Debra A.; Benicewicz, Brian C.; Thompson, Karen G.; Bryan, Coleman J.

    1997-01-01

    A method of protecting a metal substrate from corrosion including coating a metal substrate of, e.g., steel, iron or aluminum, with a conductive polymer layer of, e.g., polyaniline, coating upon said metal substrate, and coating the conductive polymer-coated metal substrate with a layer of a topcoat upon the conductive polymer coating layer, is provided, together with the resultant coated article from said method.

  14. Corrosion resistant coating

    DOEpatents

    Wrobleski, D.A.; Benicewicz, B.C.; Thompson, K.G.; Bryan, C.J.

    1997-08-19

    A method of protecting a metal substrate from corrosion including coating a metal substrate of, e.g., steel, iron or aluminum, with a conductive polymer layer of, e.g., polyaniline, coating upon said metal substrate, and coating the conductive polymer-coated metal substrate with a layer of a topcoat upon the conductive polymer coating layer, is provided, together with the resultant coated article from said method.

  15. PRODUCTION OF FLUOROCARBONS

    DOEpatents

    Sarsfield, N.F.

    1949-06-21

    This patent pertains to a process for recovering fluorocarbons from a liquid mixture of hydrocarbons with partially and completely fluorinated products thereof. It consists of contacting the mxture in the cold with a liquid which is a solvent for the hydrocarbons and which is a nonsolvent for the fluorocarbons, extracting the hydrocarbons, separating the fluorocarbon-containing layer from the solvent-containing layer, and submitting the fluorocarbon layer to fractlonal distillation, to isolate the desired fluorocarbon fraction. Suitable solvents wnich may be used in the process include the lower aliphatic alcohols, and the lower aliphatic ketones.

  16. Coatings for improved corrosion resistance

    SciTech Connect

    Natesan, K.

    1992-05-01

    Several coating approaches are being developed to resist attack in coal-fired environments and thereby minimize corrosion of underlying substrate alloys and extend the time for onset of breakaway corrosion. In general, coating systems can be classified as either diffusion or overlay type, which are distinguished principally by the method of deposition and the structure of the resultant coating-substrate bond. The coating techniques examined are pack cementation, electrospark deposition, physical and chemical vapor deposition, plasma spray, and ion implantation. In addition, ceramic coatings are used in some applications.

  17. Coatings for improved corrosion resistance

    SciTech Connect

    Natesan, K.

    1992-05-01

    Several coating approaches are being developed to resist attack in coal-fired environments and thereby minimize corrosion of underlying substrate alloys and extend the time for onset of breakaway corrosion. In general, coating systems can be classified as either diffusion or overlay type, which are distinguished principally by the method of deposition and the structure of the resultant coating-substrate bond. The coating techniques examined are pack cementation, electrospark deposition, physical and chemical vapor deposition, plasma spray, and ion implantation. In addition, ceramic coatings are used in some applications.

  18. Corrosion resistant neutron absorbing coatings

    DOEpatents

    Choi, Jor-Shan [El Cerrito, CA; Farmer, Joseph C [Tracy, CA; Lee, Chuck K [Hayward, CA; Walker, Jeffrey [Gaithersburg, MD; Russell, Paige [Las Vegas, NV; Kirkwood, Jon [Saint Leonard, MD; Yang, Nancy [Lafayette, CA; Champagne, Victor [Oxford, PA

    2012-05-29

    A method of forming a corrosion resistant neutron absorbing coating comprising the steps of spray or deposition or sputtering or welding processing to form a composite material made of a spray or deposition or sputtering or welding material, and a neutron absorbing material. Also a corrosion resistant neutron absorbing coating comprising a composite material made of a spray or deposition or sputtering or welding material, and a neutron absorbing material.

  19. Corrosion resistant neutron absorbing coatings

    DOEpatents

    Choi, Jor-Shan; Farmer, Joseph C; Lee, Chuck K; Walker, Jeffrey; Russell, Paige; Kirkwood, Jon; Yang, Nancy; Champagne, Victor

    2013-11-12

    A method of forming a corrosion resistant neutron absorbing coating comprising the steps of spray or deposition or sputtering or welding processing to form a composite material made of a spray or deposition or sputtering or welding material, and a neutron absorbing material. Also a corrosion resistant neutron absorbing coating comprising a composite material made of a spray or deposition or sputtering or welding material, and a neutron absorbing material.

  20. Development of a special purpose spacecraft interior coating. Phase 2. [fire resistant fluoropolymer coating

    NASA Technical Reports Server (NTRS)

    Bartoszek, E. J.; Christofas, A.; Nannelli, P.

    1977-01-01

    Numerous acrylic and epoxy modifiers for the fluorocarbon latex resin base were investigated. Optimum coatings were developed by modifying the fluorocarbon latex with an epoxy acrylic resin system. In addition, a number of other formulations, containing hard acrylics as modifiers, displayed attractive properties and potential for further improvements. The preferred formulations dried to touch in about one hour and were fully dried in about twenty four hours under normal room temperature and humidity conditions. In addition to physical and mechanical properties either comparable or superior to those of commercial solvent base polyurethane or polyester coatings, the preferred compositions meet the flammability and offgassing requirements specified by NASA.

  1. The fluorocarbon industry

    NASA Technical Reports Server (NTRS)

    1975-01-01

    An overview of the history, production, and uses of fluorocarbons, the extent of leakage to the atmosphere, and the possibilities for developing or expanding the use of substitute products is presented. Some data are also included on the economic value and the work force related to fluorocarbon production and applications.

  2. Corrosion-resistant coating development

    SciTech Connect

    Stinton, D.P.; Kupp, D.M.; Martin, R.L.

    1997-12-01

    SiC-based heat exchangers have been identified as the prime candidate material for use as heat exchangers in advanced combined cycle power plants. Unfortunately, hot corrosion of the SiC-based materials created by alkali metal salts present in the combustion gases dictates the need for corrosion-resistant coatings. The well-documented corrosion resistance of CS-50 combined with its low (and tailorable) coefficient of thermal expansion and low modulus makes CS-50 an ideal candidate for this application. Coatings produced by gelcasting and traditional particulate processing have been evaluated.

  3. Corrosion resistant coating

    NASA Technical Reports Server (NTRS)

    Khanna, S. K.; Thakoor, A. P.; Williams, R. M. (Inventor)

    1985-01-01

    A method of coating a substrate with an amorphous metal is described. A solid piece of the metal is bombarded with ions of an inert gas in the presence of a magnetic field to provide a vapor of the metal which is deposited on the substrate at a sufficiently low gas pressure so that there is formed on the substrate a thin, uniformly thick, essentially pinhole-free film of the metal.

  4. Spallation Resistant HVOF Coatings

    DTIC Science & Technology

    2012-08-30

    In Phase I, 14 different HVOF powder chemistries where sprayed and tested using the Praxair JP8000 spray system. Criteria for selection was that...Of these 14 chemistries, 4 where found to be top performers to be used in Phase II testing.  A Design Of Experiment (DOE) was performed on...following stress levels (or until spallation occurred)  190ksi  210ksi  230ksi  Initial testing with WC-Co top coat on all of the duplex

  5. A robust superhydrophobic PVDF composite coating with wear/corrosion-resistance properties

    NASA Astrophysics Data System (ADS)

    Wang, Huaiyuan; Liu, Zhanjian; Wang, Enqun; Yuan, Ruixia; Gao, Dong; Zhang, Xiguang; Zhu, Yanji

    2015-03-01

    A robust wear/corrosion-resistant superhydrophobic polyvinylidene fluoride (PVDF)/fluorinated ethylene propylene (FEP)/carbon nanofibers (CNFs) composite coating with a water contact angle (WCA) of 164 ± 1.5° and a slide angle of 5 ± 0.2° has been fabricated through the combination of chemical etching and spraying technique. The WCA of the coating still maintains 141 ± 1.2° after 10,000 times rubbing due to the designed internal nano/micro-structure and the slide angle increases from 5 ± 0.2° to 20 ± 0.5°. The prepared coating also demonstrates excellent corrosion-resistance property under strongly acidic or alkaline conditions for 15 days. The wear-resistance of the superhydrophobic coating is approximately 5 times higher than the pure PVDF coating and commercial fluorocarbon coating. These excellent mechanical properties are attributed to the new groups of Cdbnd C and Csbnd C by dehydrofluorination of PVDF and the new β-phase of PVDF by recrystallization of the α-phase. Furthermore, the enhanced adhesive ability of the coating corresponds with Grade 1 according to GB/T9286, mainly because that the interaction force among PVDF macromolecules can be intensified by chemical cross-linking and the hydroxyl groups formed on the surface of the aluminum plate by etching. It is believed that this robust multifunctional superhydrophobic coating may have the potential values in large-scale application.

  6. Tunable resistance coatings

    DOEpatents

    Elam, Jeffrey W.; Mane, Anil U.

    2015-08-11

    A method and article of manufacture of intermixed tunable resistance composite materials containing at least one of W:Al.sub.2O.sub.3, Mo:Al.sub.2O.sub.3 or M:Al.sub.2O.sub.3 where M is a conducting compound containing either W or Mo. A conducting material and an insulating material are deposited by such methods as ALD or CVD to construct composites with intermixed materials which do not have structure or properties like their bulk counterparts.

  7. Fluorocarbon nanodrops as acoustic temperature probes.

    PubMed

    Mountford, Paul A; Smith, William S; Borden, Mark A

    2015-10-06

    This work investigated the use of superheated fluorocarbon nanodrops for ultrasound thermal imaging and the use of mixed fluorocarbons for tuning thermal and acoustic thresholds for vaporization. Droplets were fabricated by condensing phospholipid-coated microbubbles containing C3F8 and C4F10 mixed at various molar ratios. Vaporization temperatures first were measured in a closed system by optical transmission following either isothermal pressure release or isobaric heating. The vaporization temperature was found to depend linearly on the percentage of C4F10 in the droplet core, indicating excellent tunability under these fluorocarbon-saturated conditions. Vaporization temperatures were then measured in an open system using contrast-enhanced ultrasound imaging, where it was found that the mixed droplets behaved like pure C4F10 drops. Additionally, the critical mechanical index for vaporization was measured at the limits of therapeutic hyperthermia (37 and 60 °C), and again the mixed droplets were found to behave like pure C4F10 drops. These results suggested that C3F8 preferentially dissolves out of the droplet core in open systems, as shown by a simple mass transfer model of multicomponent droplet dissolution. Finally, proof-of-concept was shown that pure C4F10 nanodrops can be used as an acoustic temperature probe. Overall, these results not only demonstrate the potential of superheated fluorocarbon emulsions for sonothermetry but also point to the limits of tunability for fluorocarbon mixtures owing to preferential release of the more soluble species to the atmosphere.

  8. Corrosion resistant coatings from conducting polymers

    SciTech Connect

    Wrobleski, D.A.; Benicewicz, B.C.; Thompson, K.G.; Bryan, C.J.

    1993-12-01

    Cr-based corrosion resistant undercoatings will have to be replaced because of environmental and health concerns. A coating system of a conducting polyaniline primer layer topcoated with epoxy or polyurethane, is being evaluated for corrosion resistance on mild steel in 0.1 M HCl or in a marine setting. Results of both laboratory and Beach Site testing indicate that this coating is very effective; even when the coatings are scratched to expose bare metal, the coated samples show very little signs of corrosion in the exposed area. 3 figs, 6 refs.

  9. Impact-Resistant Ceramic Coating

    NASA Technical Reports Server (NTRS)

    Wheeler, W. H.; Creedon, J. F.; Izu, Y. D.

    1986-01-01

    Refractory fibers more than double strength of coating. Impact strengths of ceramic coatings increase with increasing whisker content. Silicon carbide whiskers clearly produce largest increase, and improvement grows even more with high-temperature sintering. Coating also improves thermal and mechanical properties of electromagnetic components, mirrors, furnace linings, and ceramic parts of advanced internal-combustion engines.

  10. Abrasion-resistant antireflective coating for polycarbonate

    NASA Technical Reports Server (NTRS)

    Wydeven, T. J.

    1978-01-01

    Following plasma-polymerization technique, treatment in oxygen glow discharge further enhances abrasion resistance and transmission. Improvement in abrasion resistance was shown by measuring percentage of haze resulting from abrasion. Coating samples were analyzed for abrasion using standard fresh rubber eraser. Other tests included spectra measurements and elemental analysis with spectrometers and spectrophotometers.

  11. Versatile Coating

    NASA Technical Reports Server (NTRS)

    1990-01-01

    A radome at Logan Airport and a large parabolic antenna at the Wang Building in Massachusetts are protected from weather, corrosion and ultraviolet radiation by a coating, specially designed for antennas and radomes, known as CRC Weathertite 6000. The CRC 6000 line that emerged from Boyd Coatings Research Co., Inc. is a solid dispersion of fluorocarbon polymer and polyurethane that yields a tough, durable film with superior ultraviolet resistance and the ability to repel water and ice over a long term. Additionally, it provides resistance to corrosion, abrasion, chemical attacks and impacts. Material can be used on a variety of substrates, such as fiberglass, wood, plastic and concrete in addition to steel and aluminum. In addition Boyd Coatings sees CRC 6000 applicability as an anti-icing system coated on the leading edge of aircraft wings.

  12. Conformal chemically resistant coatings for microflow devices

    DOEpatents

    Folta, James A.; Zdeblick, Mark

    2003-05-13

    A process for coating the inside surfaces of silicon microflow devices, such as electrophoresis microchannels, with a low-stress, conformal (uniform) silicon nitride film which has the ability to uniformly coat deeply-recessed cavities with, for example, aspect ratios of up to 40:1 or higher. The silicon nitride coating allows extended exposure to caustic solutions. The coating enables a microflow device fabricated in silicon to be resistant to all classes of chemicals: acids, bases, and solvents. The process involves low-pressure (vacuum) chemical vapor deposition. The ultra-low-stress silicon nitride deposition process allows 1-2 .mu.m thick films without cracks, and so enables extended chemical protection of a silicon microflow device against caustics for up to 1 year. Tests have demonstrated the resistance of the films to caustic solutions at both ambient and elevated temperatures to 65.degree. C.

  13. Spraylon fluorocarbon encapsulation for silicon solar cell arrays

    NASA Technical Reports Server (NTRS)

    1977-01-01

    A development program was performed for evaluating, modifying, and optimizing the Lockheed formulated liquid transparent filmforming Spraylon fluorocarbon protective coating for silicon solar cells and modules. The program objectives were designed to meet the requirements of the low-cost automated solar cell array fabrication process. As part of the study, a computer program was used to establish the limits of the safe working stress in the coated silicon solar cell array system under severe thermal shock.

  14. Wear Resistant Amorphous and Nanocomposite Steel Coatings

    SciTech Connect

    Branagan, Daniel James; Swank, William David; Haggard, Delon C; Fincke, James Russell; Sordelet, D.

    2001-10-01

    In this article, amorphous and nanocomposite thermally deposited steel coatings have been formed by using both plasma and high-velocity oxy-fuel (HVOF) spraying techniques. This was accomplished by developing a specialized iron-based composition with a low critical cooling rate (?104 K/s) for metallic glass formation, processing the alloy by inert gas atomization to form micron-sized amorphous spherical powders, and then spraying the classified powder to form coatings. A primarily amorphous structure was formed in the as-sprayed coatings, independent of coating thickness. After a heat treatment above the crystallization temperature (568°C), the structure of the coatings self-assembled (i.e., devitrified) into a multiphase nanocomposite microstructure with 75 to 125 nm grains containing a distribution of 20 nm second-phase grain-boundary precipitates. Vickers microhardness testing revealed that the amorphous coatings were very hard (10.2 to 10.7 GPa), with further increases in hardness after devitrification (11.4 to 12.8 GPa). The wear characteristics of the amorphous and nanocomposite coatings were determined using both two-body pin-on-disk and three-body rubber wheel wet-slurry sand tests. The results indicate that the amorphous and nanocomposite steel coatings are candidates for a wide variety of wear-resistant applications.

  15. Corrosion-Resistant Alkyd Coatings

    DTIC Science & Technology

    1992-02-18

    molecule. Examples of such acid compounds include the aliphatic saturated dibasic acids such as succinic acid , adipic acid , azelaic acid , sebacic...of a benzoic acid . 15. SUBJECT TERMS corrosion control, single topcoat, one coat 16. SECURITY CLASSIFICATION OF: unclassified a. REPORT...consisting essentially of critical amounts of at least one zinc phos- phate, zinc molybdate and at least one zinc salt of a benzoic acid . 15

  16. Antisoiling Coatings for Solar-Energy Devices

    NASA Technical Reports Server (NTRS)

    Cuddihy, E. F.; Willis, P.

    1986-01-01

    Fluorocarbons resist formation of adherent deposits. Promising coating materials reduce soiling of solar photovoltaic modules and possibly solar thermal collectors. Contaminating layers of various degrees of adherence form on surfaces of devices, partially blocking incident solar energy, reducing output power. Loose soil deposits during dry periods but washed off by rain. New coatings help prevent formation of more-adherent, chemically and physically bonded layers rain alone cannot wash away.

  17. Antisoiling Coatings for Solar-Energy Devices

    NASA Technical Reports Server (NTRS)

    Cuddihy, E. F.; Willis, P.

    1986-01-01

    Fluorocarbons resist formation of adherent deposits. Promising coating materials reduce soiling of solar photovoltaic modules and possibly solar thermal collectors. Contaminating layers of various degrees of adherence form on surfaces of devices, partially blocking incident solar energy, reducing output power. Loose soil deposits during dry periods but washed off by rain. New coatings help prevent formation of more-adherent, chemically and physically bonded layers rain alone cannot wash away.

  18. Oxidation corrosion resistant superalloys and coatings

    NASA Technical Reports Server (NTRS)

    Jackson, Melvin R. (Inventor); Rairden, III, John R. (Inventor)

    1978-01-01

    An article of manufacture having improved high temperature oxidation and corrosion resistance comprising: (a) a superalloy substrate containing a carbide reinforcing phase, and (b) a coating consisting of chromium, aluminum, carbon, at least one element selected from iron, cobalt or nickel, and optionally an element selected from yttrium or the rare earth elements.

  19. Oxidation corrosion resistant superalloys and coatings

    NASA Technical Reports Server (NTRS)

    Jackson, Melvin R. (Inventor); Rairden, III, John R. (Inventor)

    1980-01-01

    An article of manufacture having improved high temperature oxidation and corrosion resistance comprising: (a) a superalloy substrate containing a carbide reinforcing phase, and (b) a coating consisting of chromium, aluminum, carbon, at least one element selected from iron, cobalt or nickel, and optionally an element selected from yttrium or the rare earth elements.

  20. Wear Resistant Coatings for Titanium.

    DTIC Science & Technology

    1980-10-01

    resistant, chromium-molybdenum, electroplating, pulse- plating , surface treatment, heat treatment, dry-film lubricants. 20. Abstract (Continue on...to acknowledge the contributions provided by the following individuals. Messrs. S. Tefft and B. Zelazek conducted the plating and performed wear...Chromium-Molybdenum Application Procedure for Steels 28 APPENDIX C - Suggested Military Specification - Chromium-Molybdenum Plating (Electrodeposited

  1. Thermal barrier coating resistant to sintering

    DOEpatents

    Subramanian, Ramesh; Seth, Brij B.

    2004-06-29

    A device (10) is made, having a ceramic thermal barrier coating layer (16) characterized by a microstructure having gaps (18) with a sintering inhibiting material (22) disposed on the columns (20) within the gaps (18). The sintering resistant material (22) is stable over the range of operating temperatures of the device (10), is not soluble with the underlying ceramic layer (16) and is applied by a process that is not an electron beam physical vapor deposition process.

  2. Thermal barrier coating resistant to sintering

    DOEpatents

    Subramanian, Ramesh; Sabol, Stephen M.

    2001-01-01

    A device (10) having a ceramic thermal barrier coating layer (16) characterized by a microstructure having gaps (18) with a sintering inhibiting material (22) disposed on the columns (20) within the gaps (18). The sintering resistant material (22) is stable over the range of operating temperatures of the device (10) and is not soluble with the underlying ceramic layer (16). For a YSZ ceramic layer (16) the sintering resistant layer (22) may preferably be aluminum oxide or yttrium aluminum oxide, deposited as a continuous layer or as nodules.

  3. Biomimetic Fluorocarbon Surfactant Polymers Reduce Platelet Adhesion on PTFE/ePTFE Surfaces

    PubMed Central

    Wang, Shuwu; Gupta, Anirban Sen; Sagnella, Sharon; Barendt, Pamela M.; Kottke-Marchant, Kandice; Marchant, Roger E.

    2010-01-01

    We describe a series of fluorocarbon surfactant polymers designed as surface-modifying agents for improving the thrombogenicity of ePTFE vascular graft materials by the reduction of platelet adhesion. The surfactant polymers consist of a poly(vinyl amine) backbone with pendent dextran and perfluoroundecanoyl branches. Surface modification is accomplished by a simple dip-coating process in which surfactant polymers undergo spontaneous surface-induced adsorption and assembly on PTFE/ePTFE surface. The adhesion stability of the surfactant polymer on PTFE was examined under dynamic shear conditions in PBS and human whole blood with a rotating disk system. Fluorocarbon surfactant polymer coatings with three different dextran to perfluorocarbon ratios (1:0.5, 1:1 and 1:2) were compared in the context of platelet adhesion on PTFE/ePTFE surface under dynamic flow conditions. Suppression of platelet adhesion was achieved for all three coated surfaces over the shear-stress range of 0–75 dyn/cm2 in platelet-rich plasma (PRP) or human whole blood. The effectiveness depended on the surfactant polymer composition such that platelet adhesion on coated surfaces decreased significantly with increasing fluorocarbon branch density at 0 dyn/cm2. Our results suggest that fluorocarbon surfactant polymers can effectively suppress platelet adhesion and demonstrate the potential application of the fluorocarbon surfactant polymers as non-thrombogenic coatings for ePTFE vascular grafts. PMID:19323880

  4. Biomimetic fluorocarbon surfactant polymers reduce platelet adhesion on PTFE/ePTFE surfaces.

    PubMed

    Wang, Shuwu; Gupta, Anirban Sen; Sagnella, Sharon; Barendt, Pamela M; Kottke-Marchant, Kandice; Marchant, Roger E

    2009-01-01

    We describe a series of fluorocarbon surfactant polymers designed as surface-modifying agents for improving the thrombogenicity of ePTFE vascular graft materials by the reduction of platelet adhesion. The surfactant polymers consist of a poly(vinyl amine) backbone with pendent dextran and perfluoroundecanoyl branches. Surface modification is accomplished by a simple dip-coating process in which surfactant polymers undergo spontaneous surface-induced adsorption and assembly on PTFE/ePTFE surface. The adhesion stability of the surfactant polymer on PTFE was examined under dynamic shear conditions in PBS and human whole blood with a rotating disk system. Fluorocarbon surfactant polymer coatings with three different dextran to perfluorocarbon ratios (1:0.5, 1:1 and 1:2) were compared in the context of platelet adhesion on PTFE/ePTFE surface under dynamic flow conditions. Suppression of platelet adhesion was achieved for all three coated surfaces over the shear-stress range of 0-75 dyn/cm2 in platelet-rich plasma (PRP) or human whole blood. The effectiveness depended on the surfactant polymer composition such that platelet adhesion on coated surfaces decreased significantly with increasing fluorocarbon branch density at 0 dyn/cm2. Our results suggest that fluorocarbon surfactant polymers can effectively suppress platelet adhesion and demonstrate the potential application of the fluorocarbon surfactant polymers as non-thrombogenic coatings for ePTFE vascular grafts.

  5. Spraylon fluorocarbon encapsulation for silicon solar cell arrays, phase 3

    NASA Technical Reports Server (NTRS)

    Naes, L. G.

    1978-01-01

    The liquid transparent film-forming, fluorocarbon, Spraylon, a protective coating for terrestrial solar cell modules was evaluated. Two modules were completed and field tested. Problems developed early in the field testing which led to the shortened test period, specifically, lifting of the antireflection coating, followed in some areas by complete film delamination. It is believed that although these problems were certainly induced by the presence of the SPRAYLON film, they were not failures of the material per se. Instead, assembly procedures, module design, and cell coating quality should be evaluated to determine cause of failure.

  6. Thermal Barrier Coatings Resistant to Glassy Deposits

    NASA Astrophysics Data System (ADS)

    Drexler, Julie Marie

    Engineering of alloys has for years allowed aircraft turbine engines to become more efficient and operate at higher temperatures. As advancements in these alloy systems have become more difficult, ceramic thermal barrier coatings (TBCs), often yttria (7 wt %) stabilized zirconia (7YSZ), have been utilized for thermal protection. TBCs have allowed for higher engine operating temperatures and better fuel efficiency but have also created new engineering problems. Specifically, silica based particles such as sand and volcanic ash that enter the engine during operation form glassy deposits on the TBCs. These deposits can cause the current industrial 7YSZ thermal barrier coatings to fail since the glass formed penetrates and chemically interacts with the TBC. When this occurs, coating failure may occur due to a loss of strain tolerance, which can lead to fracture, and phase changes of the TBC material. There have been several approaches used to stop calcium-magnesium aluminio-silcate (CMAS) glasses (molten sand) from destroying the entire TBC, but overall there is still limited knowledge. In this thesis, 7YSZ and new TBC materials will be examined for thermochemical and thermomechanical performance in the presence of molten CMAS and volcanic ash. Two air plasma sprayed TBCs will be shown to be resistant to volcanic ash and CMAS. The first type of coating is a modified 7YSZ coating with 20 mol% Al2O3 and 5 mol% TiO2 in solid solution (YSZ+20Al+5Ti). The second TBC is made of gadolinium zirconate. These novel TBCs impede CMAS and ash penetration by interacting with the molten CMAS or ash and drastically changing the chemistry. The chemically modified CMAS or ash will crystallize into an apatite or anorthite phase, blocking the CMAS or ash from further destroying the coating. A presented mechanism study will show these coatings are effective due to the large amount of solute (Gd, Al) in the zirconia structure, which is the key to creating the crystalline apatite or

  7. Chromate-free corrosion resistant conversion coatings for aluminum

    SciTech Connect

    Buchheit, R.G. ); Stoner, G.E. . Dept. of Materials Science and Engineering)

    1993-01-01

    We have developed a method for generating chromate-free corrosion resistant coatings on aluminum alloys using a process procedurally similar to standard chromate conversion. These coatings provide good corrosion resistance on 6061-T6 and 1100 A1 under salt spray testing conditions. The resistance of the new coating is comparable to that of chromate conversion coatings in four point probe tests, but higher when a mercury probe technique is used. Initial tests of paint adhesion, and under paint corrosion resistance are promising. Primary advantage of this new process is that no hazardous chemicals are used or produced during the coating operation.

  8. Chromate-free corrosion resistant conversion coatings for aluminum

    SciTech Connect

    Buchheit, R.G.; Stoner, G.E.

    1993-03-01

    We have developed a method for generating chromate-free corrosion resistant coatings on aluminum alloys using a process procedurally similar to standard chromate conversion. These coatings provide good corrosion resistance on 6061-T6 and 1100 A1 under salt spray testing conditions. The resistance of the new coating is comparable to that of chromate conversion coatings in four point probe tests, but higher when a mercury probe technique is used. Initial tests of paint adhesion, and under paint corrosion resistance are promising. Primary advantage of this new process is that no hazardous chemicals are used or produced during the coating operation.

  9. Metals plated on fluorocarbon polymers

    NASA Technical Reports Server (NTRS)

    Ford, H.; Krasinsky, J. B.; Vango, S. P.

    1964-01-01

    Electroplating lead on fluorocarbon polymer parts is accomplished by etching the parts to be plated with sodium, followed by successive depositions of silver and lead from ultrasonically agitated plating solutions. Metals other than lead may be electroplated on the silvered parts.

  10. Molecular origins of fluorocarbon hydrophobicity

    PubMed Central

    Dalvi, Vishwanath H.; Rossky, Peter J.

    2010-01-01

    We have undertaken atomistic molecular simulations to systematically determine the structural contributions to the hydrophobicity of fluorinated solutes and surfaces compared to the corresponding hydrocarbon, yielding a unified explanation for these phenomena. We have transformed a short chain alkane, n-octane, to n-perfluorooctane in stages. The free-energy changes and the entropic components calculated for each transformation stage yield considerable insight into the relevant physics. To evaluate the effect of a surface, we have also conducted contact-angle simulations of water on self-assembled monolayers of hydrocarbon and fluorocarbon thiols. Our results, which are consistent with experimental observations, indicate that the hydrophobicity of the fluorocarbon, whether the interaction with water is as solute or as surface, is due to its “fatness.” In solution, the extra work of cavity formation to accommodate a fluorocarbon, compared to a hydrocarbon, is not offset by enhanced energetic interactions with water. The enhanced hydrophobicity of fluorinated surfaces arises because fluorocarbons pack less densely on surfaces leading to poorer van der Waals interactions with water. We find that interaction of water with a hydrophobic solute/surface is primarily a function of van der Waals interactions and is substantially independent of electrostatic interactions. This independence is primarily due to the strong tendency of water at room temperature to maintain its hydrogen bonding network structure at an interface lacking hydrophilic sites. PMID:20643968

  11. Poly(aniline) in corrosion resistant coatings

    SciTech Connect

    McAndrew, T.P.; Miller, S.A.; Gilicinski, A.G.; Robeson, L.M.

    1996-10-01

    During the past two decades, one of the most active fields of solid-state science has been electrically conductive polymers. These are polymers which are insulators as prepared, but which can be converted to polymers having many or all the properties of a metal, by virtue of appropriate chemical/electrochemical oxidation or reduction. Typically, applications examined for electrically conductive polymers have been in areas such as rechargeable batteries and charge dissipative coatings. Recently it has been reported that poly(aniline), in its electrically conductive, protonated form, shows excellent performance as a coating for preventing the corrosion of carbon steel. The present research has shown that in fact, the non-conductive, unprotonated form of poly(aniline) shows even better performance in corrosion prevention than the conductive form. Moreover, it has been shown that poly(aniline) can be blended with other polymers to improve their corrosion resistance performance (e.g., polyimides), or used as a hardener for epoxides or diisocyanates, to give very good corrosion resistant coatings. Poly(aniline) performance is explained in terms of its ability to form dense, adherent films, and create a basic surface on carbon steel surfaces.

  12. Demonstrating a Lack of Reactivity Using a Teflon-Coated Pan.

    ERIC Educational Resources Information Center

    Richmond, Thomas G.

    1995-01-01

    Illustrates the chemical resistance of polytetrafluoroethene to mineral acids using an ordinary Teflon-coated frying pan. The demonstration can also be used to lead to a discussion of the long lifetimes of fluorocarbons and chlorofluorocarbons in the atmosphere and their roles in the breakdown of the ozone layer. (AIM)

  13. Demonstrating a Lack of Reactivity Using a Teflon-Coated Pan.

    ERIC Educational Resources Information Center

    Richmond, Thomas G.

    1995-01-01

    Illustrates the chemical resistance of polytetrafluoroethene to mineral acids using an ordinary Teflon-coated frying pan. The demonstration can also be used to lead to a discussion of the long lifetimes of fluorocarbons and chlorofluorocarbons in the atmosphere and their roles in the breakdown of the ozone layer. (AIM)

  14. A conformal oxidation-resistant, plasma-polymerized coating

    NASA Technical Reports Server (NTRS)

    Golub, Morton A.; Wydeven, Theodore; Lerner, Narcinda R.

    1991-01-01

    A comparative study was made of the surface recession (etching) of thin films of plasma polymerized tetrafluoro ethylene (PPTFE), polytetrafluoro ethylene (PTFE), and ion-beam sputter deposited polytetrafluoro ethylene (SPTFE) exposed to ground-state atomic oxygen downstream from a nonequilibrium radio-frequency O2 plasma. At 22 C, the etch rates for PTFE, SPTFE, and PPTFE were in the ratio of 8.7:1.8:1.0. A thin, conformal coating of PPTFE (etch rate of 0.3 nm/h at 22 C) was found to protect an underlying cast film of a reactive polymer, cis-1,4 polybutadiene, against ground-state atomic oxygen attack for the time required to fully etch away the PPTFE coating. From ESCA analysis, PTFE exhibited only minor surface oxidation (uptake of 0.5 atom percent O) upon etching, its F/C ratio decreasing slightly from 2.00 to 1.97; PPTFE exhibited considerable surface oxidation (uptake of 5.9 atom percent O) intermediate between those of PTFE and PPTFE, with a decrease in F/C ratio from 1.73 to 1.67. A plasma-polymerized fluorocarbon coating such as PPTFE might be useful for space applications to protect polymers that are vulnerable to oxidation or degradation by oxygen atoms.

  15. Evaluation of Erosion Resistance of Advanced Turbine Thermal Barrier Coatings

    NASA Technical Reports Server (NTRS)

    Zhu, Dongming; Kuczmarski, Maria A.; Miller, Robert A.; Cuy, Michael D.

    2007-01-01

    The erosion resistant turbine thermal barrier coating system is critical to aircraft engine performance and durability. By demonstrating advanced turbine material testing capabilities, we will be able to facilitate the critical turbine coating and subcomponent development and help establish advanced erosion-resistant turbine airfoil thermal barrier coatings design tools. The objective of this work is to determine erosion resistance of advanced thermal barrier coating systems under simulated engine erosion and/or thermal gradient environments, validating advanced turbine airfoil thermal barrier coating systems based on nano-tetragonal phase toughening design approaches.

  16. Wear Resistant Amorphous and Nanocomposite Coatings

    SciTech Connect

    Racek, O

    2008-03-26

    Glass forming materials (critical cooling rate <10{sup 4}K.s{sup -1}) are promising for their high corrosion and wear resistance. During rapid cooling, the materials form an amorphous structure that transforms to nanocrystalline during a process of devitrification. High hardness (HV 1690) can be achieved through a controlled crystallization. Thermal spray process has been used to apply coatings, which preserves the amorphous/nanocomposite structure due to a high cooling rate of the feedstock particles during the impact on a substrate. Wear properties have been studied with respect to process conditions and feedstock material properties. Application specific properties such as sliding wear resistance have been correlated with laboratory tests based on instrumented indentation and scratch tests.

  17. Evaluating the corrosion resistance of multi-element metal coatings

    NASA Astrophysics Data System (ADS)

    Eremin, E. N.; Yurov, V. M.; Platonova, Ye. S.; Syzdykova, A. Sh.; Guchenko, S. A.

    2017-08-01

    The paper presents evaluating the corrosion resistance of ion-plasma coatings obtained using the cathodes: Zr, Al, Cu, Al-Fe, Zn-Al, Zn-Cu-Al and the stainless steel cathode 12X18H10T. The ordered columnar structure arising from the self-organization of plasma coatings is discovered. It is stated that the corrosion resistance of the greater part of the investigated coatings is similar to the most corrosion-resistant steels. To improve the corrosion resistance of metallic coatings it is recommended to increase its surface tension. This requires using the most refractory metals as alloying additives.

  18. Oxidation-Resistant Coating For Bipolar Lead/Acid Battery

    NASA Technical Reports Server (NTRS)

    Bolstad, James J.

    1993-01-01

    Cathode side of bipolar substrate coated with nonoxidizable conductive layer. Coating prepared as water slurry of aqueous dispersion of polyethylene copolymer plus such conductive fillers as tin oxide, titanium, tantalum, or tungsten oxide. Applied easily to substrate of polyethylene carbon plastic. As slurry dries, conductive, oxidation-resistant coating forms on positive side of substrate.

  19. Resistant Bacterial Spore Coats and Their Breakdown During Germination

    DTIC Science & Technology

    2010-01-01

    spore coat proteins during germination. A strain with an unusually alkali-resistant spore coat was identified as Brevibacillus borstelensis. Coat... proteins were successfully extracted by boiling at neutral pH with high concentrations of reducing agent and detergent. This strain germinated very...3 Results & Discussion 4 Conclusion & References 8 List of Figures: Fig. 1: Proteins released into the supernatant

  20. Oxidation-resistant silicide coating applied to columbium alloy screen

    NASA Technical Reports Server (NTRS)

    Torgerson, R. T.

    1971-01-01

    Coated screens withstand temperature cycling in special transpiration-cooling systems and provide porous surface that is effective at temperatures well above those limiting superalloy screen efficiency. Thickness of coating depends on time, temperature and activator concentration. Coatings are uniform and resistant to thermal cycling.

  1. Oxidation-Resistant Coating For Bipolar Lead/Acid Battery

    NASA Technical Reports Server (NTRS)

    Bolstad, James J.

    1993-01-01

    Cathode side of bipolar substrate coated with nonoxidizable conductive layer. Coating prepared as water slurry of aqueous dispersion of polyethylene copolymer plus such conductive fillers as tin oxide, titanium, tantalum, or tungsten oxide. Applied easily to substrate of polyethylene carbon plastic. As slurry dries, conductive, oxidation-resistant coating forms on positive side of substrate.

  2. Porous alumina based ordered nanocomposite coating for wear resistance

    NASA Astrophysics Data System (ADS)

    Yadav, Arti; Muthukumar, M.; Bobji, M. S.

    2016-08-01

    Uniformly dispersed nanocomposite coating of aligned metallic nanowires in a matrix of amorphous alumina is fabricated by pulsed electrodeposition of copper into the pores of porous anodic alumina. Uniform deposition is obtained by controlling the geometry of the dendritic structure at the bottom of pores through stepwise voltage reduction followed by mild etching. The tribological behaviour of this nanocomposite coating is evaluated using a ball on flat reciprocating tribometer under the dry contact conditions. The nanocomposite coating has higher wear resistance compared to corresponding porous alumina coating. Wear resistant nanocomposite coating has wide applications especially in protecting the internal surfaces of aluminium internal combustion engines.

  3. Low friction and galling resistant coatings and processes for coating

    DOEpatents

    Johnson, Roger N.

    1987-01-01

    The present invention describes coating processes and the resultant coated articles for use in high temperature sodium environments, such as those found in liquid metal fast breeder reactors and their associated systems. The substrate to which the coating is applied may be either an iron base or nickel base alloy. The coating itself is applied to the substrate by electro-spark deposition techniques which result in metallurgical bonding between the coating and the substrate. One coating according to the present invention involves electro-spark depositing material from a cemented chromium carbide electrode and an aluminum electrode. Another coating according to the present invention involves electro-spark depositing material from a cemented chromium carbide electrode and a nickel-base hardfacing alloy electrode.

  4. Thermal barrier coating resistant to sintering

    DOEpatents

    Subramanian, Ramesh; Seth, Brig B.

    2005-08-23

    A device (10) is made, having a ceramic thermal barrier coating layer (16) characterized by a microstructure having gaps (18) with a sintering inhibiting material (22) disposed on the columns (20) within the gaps (18). The sintering resistant material (22) is stable over the range of operating temperatures of the device (10), is not soluble with the underlying ceramic layer (16) and is applied by a process that is not an electron beam physical vapor deposition process. The sintering inhibiting material (22) has a morphology adapted to improve the functionality of the sintering inhibiting material (22), characterized as continuous, nodule, rivulet, grain, crack, flake and combinations thereof and being disposed within at least some of the vertical and horizontal gaps.

  5. Wear Resistant Nanostructured Multi-component Coatings

    NASA Astrophysics Data System (ADS)

    Urbahs, A.; Urbaha, M.; Savkovs, K.; Bogdanova, S.

    The authors offer the restoration technology of precision pair parts - valves, plungers and injectors of vehicle fuel pumps. The technology stipulates the creation of a special restoring wear-resistant coating on the basis of Ti-Al-N (titanium-aluminum-nitrogen) deposited by ion-plasma sputtering. The possibility of combining the methods of electric arc and magnetron sputtering, which arose as a result of the modification of the installation, makes it possible to partially reduce the drawbacks of both methods by simultaneously using their basic advantages. This technique, in particular, gave the opportunity to reduce the drop phase without reducing the efficiency of ion bombardment. In addition, the spectrum of materials being sputtered has been expanded and their quality has been improved.

  6. Fluorinated diamond bonded in fluorocarbon resin

    DOEpatents

    Taylor, Gene W.

    1982-01-01

    By fluorinating diamond grit, the grit may be readily bonded into a fluorocarbon resin matrix. The matrix is formed by simple hot pressing techniques. Diamond grinding wheels may advantageously be manufactured using such a matrix. Teflon fluorocarbon resins are particularly well suited for using in forming the matrix.

  7. Extending TEWI to production of fluorocarbons

    SciTech Connect

    Banks, R.E.; Sharratt, P.N.; Johnson, E.P.; Clarke, E.K.

    1996-12-31

    In many analyses of Total Environment Warming Impact (TEWI) that involve fluorocarbons, the release of the end-product fluorocarbon to atmosphere--for instance, venting from a used refrigeration unit--is the only global warming that is considered. For fluorochemicals where the end-product is not even a global warmer itself, production may be the stage of the life-cycle where global warming is greatest. Thus, a TEWI comparison of two systems involving fluorocarbons that ignores the production stage may be inaccurate. This paper illustrates the above in three parts: (1) An overview of fluorocarbon manufacturing, focusing on key global warmers; (2) a closer, step-by-step examination of the manufacturing chain for hexafluoropropene (HFP), with quantification of the global warmers and ozone depletors emitted; and (3) presentation of the TEWI calculations and results for HFP, split into two types of contributions: (1) fluorocarbon and (2) energy/transport.

  8. Hydroxyapatite/poly(epsilon-caprolactone) double coating on magnesium for enhanced corrosion resistance and coating flexibility.

    PubMed

    Jo, Ji-Hoon; Li, Yuanlong; Kim, Sae-Mi; Kim, Hyoun-Ee; Koh, Young-Hag

    2013-11-01

    Hydroxyapatite was deposited on pure magnesium (Mg) with a flexible poly(ε-caprolactone) interlayer to reduce the corrosion rate of Mg and enhance coating flexibility. The poly(ε-caprolactone) interlayer was uniformly coated on Mg by a spraying method, followed by hydroxyapatite deposition on the poly(ε-caprolactone) using an aerosol deposition method. In scanning electron microscopy observations, inorganic/organic composite-like structure was observed between the hydroxyapatite and poly(ε-caprolactone) layers, resulting from the collisions of hydroxyapatite particles into the poly(ε-caprolactone) matrix at the initial stage of the aerosol deposition. The corrosion resistance of the coated Mg was examined using potentiodynamic polarization tests. The hydroxyapatite/poly(ε-caprolactone) double coating remarkably improved the corrosion resistance of Mg in Hank's solution. In the in vitro cell tests, the coated Mg showed better cell adhesion compared with the bare Mg due to the reduced corrosion rate and enhanced biocompatibility. The stability and flexibility of hydroxyapatite/poly(ε-caprolactone) double coating was investigated by scanning electron microscopy inspections after the coated Mg was deformed. The hydroxyapatite coating on the poly(ε-caprolactone) interlayer revealed enhanced coating stability and flexibility without cracking or delamination during bending and stretching compared with the hydroxyapatite single coating. These results demonstrated that the hydroxyapatite/poly(ε-caprolactone) double coating significantly improved the surface corrosion resistance of Mg and enhanced coating flexibility for use of Mg as a biodegradable implant.

  9. Corrosion Resistance of Friction Surfaced AISI 304 Stainless Steel Coatings

    NASA Astrophysics Data System (ADS)

    Khalid Rafi, H.; Phanikumar, G.; Prasad Rao, K.

    2013-02-01

    Corrosion resistance of friction surfaced AISI 304 coating in boiling nitric acid and chloride containing environments was found to be similar to that of its consumable rod counterpart. This was in contrast to the autogenous fusion zone of GTAW weld which showed inferior corrosion resistance with respect to the consumable rod. The superior corrosion resistance of friction surfaced coatings was attributed to the absence of δ-ferrite in it.

  10. Wear and impact resistance of HVOF sprayedceramic matrix composites coating

    NASA Astrophysics Data System (ADS)

    Prawara, B.; Martides, E.; Priyono, B.; Ardy, H.; Rikardo, N.

    2016-02-01

    Ceramic coating has the mechanical properties of high hardness and it is well known for application on wear resistance, but on the other hand the resistance to impact load is low. Therefore its use is limited to applications that have no impact loading. The aim of this research was to obtain ceramic-metallic composite coating which has improved impact resistance compared to conventional ceramic coating. The high impact resistance of ceramic-metallic composite coating is obtained from dispersed metallic alloy phase in ceramic matrix. Ceramic Matrix Composites (CMC) powder with chrome carbide (Cr3C2) base and ceramic-metal NiAl-Al2O3 with various particle sizes as reinforced particle was deposited on mild steel substrate with High Velocity Oxygen Fuel (HVOF) thermal spray coating. Repeated impact test showed that reinforced metallic phase size influenced impact resistance of CMC coating. The ability of CMC coating to absorb impact energy has improved eight times and ten times compared with original Cr3C2 and hard chrome plating respectively. On the other hand the high temperature corrosion resistance of CMC coating showed up to 31 cycles of heating at 800°C and water quenching cooling.

  11. Hydrogen and Wear Resistant Nanolaminate Coatings

    SciTech Connect

    2009-02-01

    This factsheet describes a study that will develop the concept of superhard coatings based on alternating nanoscale layers of sputter-deposited coatings with anticipated hydrogen compatibility and low friction coefficients.

  12. Influence of the 316 L stainless steel interface on the stability and barrier properties of plasma fluorocarbon films.

    PubMed

    Lewis, François; Cloutier, Maxime; Chevallier, Pascale; Turgeon, Stéphane; Pireaux, Jean-Jacques; Tatoulian, Michael; Mantovani, Diego

    2011-07-01

    Coatings are known to be one of the more suited strategies to tailor the interface between medical devices and the surrounding cells and tissues once implanted. The development of coatings and the optimization of their adhesion and stability are of major importance. In this work, the influence of plasma etching of the substrate on a plasma fluorocarbon ultrathin coating has been investigated with the aim of improving the stability and the corrosion properties of coated medical devices. The 316 L stainless steel interface was subjected to two different etching sequences prior to the plasma deposition. These plasma etchings, with H(2) and C(2)F(6) as gas precursors, modified the chemical composition and the thickness of the oxide layer and influenced the subsequent polymerization. The coating properties were evaluated using flat substrates submitted to deformation, aging into aqueous medium and corrosion tests. X-ray photoelectron spectroscopy (XPS), time of flight-secondary ion mass spectrometry (ToF-SIMS), ellipsometry, and atomic force microscopy (AFM) were performed to determine the effects of the deformation and the aging on the chemistry and morphology of the coated samples. Analyses showed that plasma etchings were essential to promote reproducible polymerization and film growth. However, the oxide layer thinning due to the etching lowered the corrosion resistance of the substrate and affected the stability of the interface. Still, the deformed samples did not exhibited adhesion and cohesion failure before and after the aging.

  13. Fluorocarbon-enhanced mutagenesis of polyaromatic hydrocarbons

    SciTech Connect

    Mahurin, R.G.; Bernstein, R.L.

    1988-02-01

    The widely used fluorocarbon refrigerant and cleaning solvent 1,1,2-trichloro-1,2,2-trifluoroethane (Freon TF), though generally considered biologically inert, enhances the metabolic activation of chemical carcinogens. Liver microsomal extracts from mice given single intraperitoneal injections of this fluorocarbon showed significant increases in their ability to activate carcinogenic polyaromatic hydrocarbons to form mutagens, compared to control mice injected with saline. Polyaromatic hydrocarbons aminofluorene and acetylaminofluorene were activated in this way. Mutagenicity was measured by a microbial assay. Both commercial grade and redistilled fluorocarbons gave similar results, that is, more highly active liver extracts after administration of the fluorocarbon preparation to mice. Neither industrial grade nor redistilled preparation was itself mutagenic. A combined liver microsomal extract from mice breathing Freon TF at 20,000 ppm in air for 8 hr also had enhanced ability to activate aminofluorene as a mutagen. Exposing mice to Freon TF by inhalation more closely matches the normal route of human exposure to fluorocarbons. The results of this study imply that low-molecular-weight fluorocarbons may pose a carcinogenic risk by acting as cocarcinogenic enhancers of carcinogen activation. The possibility that fluorocarbons are cocarcinogens in this way has apparently not been heretofore considered.

  14. Durable Fluorocarbon-Based Coatings for Aircraft

    DTIC Science & Technology

    2000-11-01

    synthesized. Polyols and polyesters were prepared from the perfluoroalkyl-branched diols. The branching perfluoroalkyl groups are expected to form a...protective layer between the polymer backbone and the atmosphere. Thus, the fluorinated polyols and polyesters could be key ingredients for the...development of durable for military aircraft. 14. SUBJECT TERMS fluorinated resin, branched perfluoroalkyl diols, branched perfluoroalkyl polyols , branched

  15. Corrosion resistant coatings suitable for elevated temperature application

    DOEpatents

    Chan, Kwai S [San Antonio, TX; Cheruvu, Narayana Sastry [San Antonio, TX; Liang, Wuwei [Austin, TX

    2012-07-31

    The present invention relates to corrosion resistance coatings suitable for elevated temperature applications, which employ compositions of iron (Fe), chromium (Cr), nickel (Ni) and/or aluminum (Al). The compositions may be configured to regulate the diffusion of metals between a coating and a substrate, which may then influence coating performance, via the formation of an inter-diffusion barrier layer. The inter-diffusion barrier layer may comprise a face-centered cubic phase.

  16. Resistive coating for current conductors in cryogenic applications

    DOEpatents

    Hirayama, Chikara; Wagner, George R.

    1982-05-18

    This invention relates to a resistive or semiconducting coating for use on current conductors in cryogenic applications. This includes copper-clad superconductor wire, copper wire used for stabilizing superconductor magnets, and for hyperconductors. The coating is a film of cuprous sulfide (Cu.sub.2 S) that has been found not to degrade the properties of the conductors. It is very adherent to the respective conductors and satisfies the mechanical, thermal and electrical requirements of coatings for the conductors.

  17. Final report of ''Fundamental Surface Reaction Mechanisms in Fluorocarbon Plasma-Based Processing''

    SciTech Connect

    Gottlieb S. Oehrlein; H. Anderson; J. Cecchi; D. Graves

    2004-09-21

    This report provides a summary of results obtained in research supported by contract ''Fundamental Surface Reaction Mechanisms in Fluorocarbon Plasma-Based Processing'' (Contract No. DE-FG0200ER54608). In this program we advanced significantly the scientific knowledge base on low pressure fluorocarbon plasmas used for patterning of dielectric films and for producing fluorocarbon coatings on substrates. We characterized important neutral and ionic gas phase species that are incident at the substrate, and the processes that occur at relevant surfaces in contact with the plasma. The work was performed through collaboration of research groups at three universities where significantly different, complementary tools for plasma and surface characterization, computer simulation of plasma and surface processes exist. Exchange of diagnostic tools and experimental verification of key results at collaborating institutions, both experimentally and by computer simulations, was an important component of the approach taken in this work.

  18. Resistance of dentin coating materials against abrasion by toothbrush.

    PubMed

    Gando, Iori; Ariyoshi, Meu; Ikeda, Masaomi; Sadr, Alireza; Nikaido, Toru; Tagami, Junji

    2013-01-01

    Thin-film coating of root dentin surface by all-in-one adhesives has been shown to be an effective option to prevent root surface caries. The purpose of this study was to investigate the wear resistance against toothbrush abrasion of two all-in-one coating materials; Shield Force (SF) and Hybrid Coat (HC). Bovine dentin surfaces were covered with one of the coating materials; SF or HC. After storage in water for 24 h, the testing surface was subjected to the toothbrush abrasion test up to 50,000 cycles either in water or toothpaste slurry. The remaining thickness of the coating material was measured using SEM. Toothpaste slurry significantly increased rate of tooth brush abrasion of the coating materials. While SF and HC wore at a similar pace under toothbrush abrasion, SF had a thicker coat and could protect dentin longer, up to 50,000 cycles.

  19. Structural Transformations in heat resistant coatings containing rare earth elements

    NASA Astrophysics Data System (ADS)

    Afanasiev, N. I.; Lepakova, O. K.; Kosova, N. I.

    2016-01-01

    Degradation of two-layered coatings and ZhS6U alloy microstructure were studied during long-term processes of high temperature annealing and creeping. It was shown that yttrium and zirconium oxides are promising as protective coatings for heat resistant nickel based alloy.

  20. Porosity and wear resistance of flame sprayed tungsten carbide coatings

    NASA Astrophysics Data System (ADS)

    Winarto, Winarto; Sofyan, Nofrijon; Rooscote, Didi

    2017-06-01

    Thermal-sprayed coatings offer practical and economical solutions for corrosion and wear protection of components or tools. To improve the coating properties, heat treatment such as preheat is applied. The selection of coating and substrate materials is a key factor in improving the quality of the coating morphology after the heat treatment. This paper presents the experimental results regarding the effect of preheat temperatures, i.e. 200°C, 300°C and 400°C, on porosity and wear resistance of tungsten carbide (WC) coating sprayed by flame thermal coating. The powders and coatings morphology were analyzed by a Field Emission Scanning Electron Microscope equipped with Energy Dispersive Spectrometry (FE-SEM/EDS), whereas the phase identification was performed by X-Ray diffraction technique (XRD). In order to evaluate the quality of the flame spray obtained coatings, the porosity, micro-hardness and wear rate of the specimens was determined. The results showed that WC coating gives a higher surface hardness from 1391 HVN up to 1541 HVN compared to that of the non-coating. Moreover, the wear rate increased from 0.072 mm3/min. to 0.082 mm3/min. when preheat temperature was increased. Preheat on H13 steel substrate can reduce the percentage of porosity level from 10.24 % to 3.94% on the thermal spray coatings.

  1. Sol-gel derived contamination resistant antireflective coatings

    NASA Astrophysics Data System (ADS)

    Shen, Jun; Liu, Yuan; Wu, Guangming; Zhou, Bin; Zhang, Zhihua; Zhu, Yumei

    2011-02-01

    Silica-based sol-gel antireflective (AR) optical coatings are critical components for high peak power laser systems. It is well known that water vapor and volatile organic compounds in both the laser bay and target bay environments will reduce the antireflective efficiency and laser-damage resistance of the sol-gel AR coating. In this study, alkylation with organosilanes in the vapor state was investigated. Sol-gel AR coatings were vapor-phase treated with hexamethyldisilazane (HMDS) and trimethylchlorosilane (TMCS) at room temperature, and the resulting post-treated sol-gel AR coatings were tested for their resistance to contamination by a series of volatile organic compounds. Contact angle measurements were taken to discern the degree of silanization. After the vapor treatment of sol-gel AR coatings with organosilanes, the spectral performance of the coatings were analyzed by spectrophotometer, both before and after the exposure to volatile organic compounds. It is found that the coatings treated with ammonia and HMDS show a better contamination resistant capability. After being contaminated 70 hours with hexane, the transmittance of the coatings presents no obvious decrease. And the vapor treatment produces an increase in their damage threshold at 1064 nm (10ns pulse width) as compared to untreated control samples.

  2. Sol-gel derived contamination resistant antireflective coatings

    NASA Astrophysics Data System (ADS)

    Shen, Jun; Liu, Yuan; Wu, Guangming; Zhou, Bin; Zhang, Zhihua; Zhu, Yumei

    2010-10-01

    Silica-based sol-gel antireflective (AR) optical coatings are critical components for high peak power laser systems. It is well known that water vapor and volatile organic compounds in both the laser bay and target bay environments will reduce the antireflective efficiency and laser-damage resistance of the sol-gel AR coating. In this study, alkylation with organosilanes in the vapor state was investigated. Sol-gel AR coatings were vapor-phase treated with hexamethyldisilazane (HMDS) and trimethylchlorosilane (TMCS) at room temperature, and the resulting post-treated sol-gel AR coatings were tested for their resistance to contamination by a series of volatile organic compounds. Contact angle measurements were taken to discern the degree of silanization. After the vapor treatment of sol-gel AR coatings with organosilanes, the spectral performance of the coatings were analyzed by spectrophotometer, both before and after the exposure to volatile organic compounds. It is found that the coatings treated with ammonia and HMDS show a better contamination resistant capability. After being contaminated 70 hours with hexane, the transmittance of the coatings presents no obvious decrease. And the vapor treatment produces an increase in their damage threshold at 1064 nm (10ns pulse width) as compared to untreated control samples.

  3. Theoretical analysis of thermal shock resistance of ceramic foam coatings

    NASA Astrophysics Data System (ADS)

    Zhang, Y. X.; Wang, B. L.

    2017-01-01

    Ceramic foams have a high resistance to corrosion and wear. They also have a good thermal insulation performance because of their high melting point and low thermal conductivity. The thermal shock resistance of a ceramic foam coating with an edge crack under a sudden temperature variation is investigated. The dynamic thermal stress fields in the ceramic foam coating are obtained. Using the superposition principle, the crack problem of the ceramic foam coating is reduced to the solution of a set of singular integral equations. Propagation of the edge crack is analyzed. Effects of the relative density and thermal properties of the ceramic foam and of crack length on the thermal shock resistance are identified. The results obtained can be useful in designing thermal protective ceramic materials for thermal barrier coatings.

  4. Optically transparent, scratch-resistant, diamond-like carbon coatings

    DOEpatents

    He, Xiao-Ming; Lee, Deok-Hyung; Nastasi, Michael A.; Walter, Kevin C.; Tuszewski, Michel G.

    2003-06-03

    A plasma-based method for the deposition of diamond-like carbon (DLC) coatings is described. The process uses a radio-frequency inductively coupled discharge to generate a plasma at relatively low gas pressures. The deposition process is environmentally friendly and scaleable to large areas, and components that have geometrically complicated surfaces can be processed. The method has been used to deposit adherent 100-400 nm thick DLC coatings on metals, glass, and polymers. These coatings are between three and four times harder than steel and are therefore scratch resistant, and transparent to visible light. Boron and silicon doping of the DLC coatings have produced coatings having improved optical properties and lower coating stress levels, but with slightly lower hardness.

  5. Moisture-resistant coatings for optical components

    NASA Technical Reports Server (NTRS)

    Hollahan, J. R.; Wydeven, T.; Johnson, C. C.

    1973-01-01

    Plasma polymerization technique is used to apply thin, adherent, hydrophobic coatings from chlorotrifluoroethylene monomer. Apparently much of the chlorine contained in original monomer is lost during polymerization, and characteristic C-Cl absorption in infrared region is essentially absent.

  6. Measuring the fracture resistance of hard coatings

    NASA Astrophysics Data System (ADS)

    Liu, S.; Wheeler, J. M.; Howie, P. R.; Zeng, X. T.; Michler, J.; Clegg, W. J.

    2013-04-01

    A way of characterizing cracking in a hard coating is described. Microscale double cantilever beams have been made by focused ion beam milling and compressed in situ using a nanoindenter. The method can account for frictional effects and is demonstrated first on single crystals of SiC and GaAs of known toughness, before studying cracking in CrN-based hard coatings. It is found that ultra-fine grained CrAlN/Si3N4 coatings have a toughness approximately twice that of a conventional CrN coating. Although grain-size effects are still unclear, in situ observations directly show crack interactions with particles of Cr and voids in the film.

  7. Erosion / Corrosion Resistant Coatings for Compressor Airfoils

    DTIC Science & Technology

    2012-08-29

    to enhance durability and TOW • 19 Uncoated engine blade failures (2003-2007); 2 class A Mishaps (2005 &2008) • Zero Coated engine blade failures ...impact on Commercial Turbofan pending areas of operation Commercial Aero Fuel Savings Turbofan Engines Coated Thickness Impact Leading Edge...ASETSDefense 2012: Sustainable Surface Engineering for Aerospace and Defense Workshop, August 27-30, 2012, San Diego, CA. Sponsored by SERDP/ESTCP. 14

  8. Oxidation resistant nanocrystalline MCrAl(Y) coatings and methods of forming such coatings

    DOEpatents

    Cheruvu, Narayana S.; Wei, Ronghua

    2014-07-29

    The present disclosure relates to an oxidation resistant nanocrystalline coating and a method of forming an oxidation resistant nanocrystalline coating. An oxidation resistant coating comprising an MCrAl(Y) alloy may be deposited on a substrate, wherein M, includes iron, nickel, cobalt, or combinations thereof present greater than 50 wt % of the MCrAl(Y) alloy, chromium is present in the range of 15 wt % to 30 wt % of the MCrAl(Y) alloy, aluminum is present in the range of 6 wt % to 12 wt % of the MCrAl(Y) alloy and yttrium, is optionally present in the range of 0.1 wt % to 0.5 wt % of the MCrAl(Y) alloy. In addition, the coating may exhibit a grain size of 200 nm or less as deposited.

  9. Frost resistance of concrete surfaces coated with waterproofing materials

    NASA Astrophysics Data System (ADS)

    Klovas, A.; Dauksys, M.; Ciuprovaite, G.

    2015-03-01

    Present research lays emphasis on the problem of concrete surface exposed to aggressive surrounding quality. The test was conducted with concrete surfaces coated with different waterproofing materials exposed in solution of 3 % of sodium sulphate. Research was performed according to LST EN 1338:2003 standard requirements. Technological properties of concrete mixture as well as physical-mechanical properties of formed concrete specimens were established. The resistance of concrete to freezing - thawing cycles was prognosticated according to the porosity parameters established by the kinetic of water absorption. Five different waterproofing materials (coatings) such as liquid bitumen-rubber based, elastic fiber-strengthened, silane-siloxane based emulsion, mineral binder based and liquid rubber (caoutchouc) based coatings were used. Losses by mass of coating materials and specimens surface fractures were calculated based on the results of frost resistance test. Open code program "ImageJ" was used for visual analysis of concrete specimens. Based on the results, aggressive surrounding did not influence specimens coated with elastic, fibre-strengthened, mineral materials. On the other hand, specimens coated with liquid rubber (caoutchouc) based material were greatly influenced by aggressive surrounding. The biggest losses of specimen surface concrete (fractures) were obtained with silane-siloxane based emulsion coating. Generally, specimens coated with waterproofing materials were less influenced by aggressive surrounding compared with those without.

  10. Electrically resistive coating for remediation (regeneration) of a diesel particulate filter and method

    DOEpatents

    Phelps, Amanda C [Malibu, CA; Kirby, Kevin K [Calabasas Hills, CA; Gregoire, Daniel J [Thousand Oaks, CA

    2012-02-14

    A resistively heated diesel particulate filter (DPF). The resistively heated DPF includes a DPF having an inlet surface and at least one resistive coating on the inlet surface. The at least one resistive coating is configured to substantially maintain its resistance in an operating range of the DPF. The at least one resistive coating has a first terminal and a second terminal for applying electrical power to resistively heat up the at least one resistive coating in order to increase the temperature of the DPF to a regeneration temperature. The at least one resistive coating includes metal and semiconductor constituents.

  11. Pretreatment of Kapton-coated cable for epoxy adhesion

    NASA Astrophysics Data System (ADS)

    Carley, J. F.

    1984-01-01

    A new system to protect bonded strain gages that will be attached to the MFTF magnets was tested and indicated falling electrical resistance to ground, which is attributed to the infiltration of moisture. The most likely infiltration route seemed to be along the Kapton lead cable, which has an outer space of FEP fluorocarbon resin. The treated ends are embedded in the epoxy sealant, Hysol EA 934, a compound containing 70 wt % of asbestos. The tensile shear stresses required to pull the wires out of these embedments were measured. It is shown that the three levels of treatment are equally effective in raising the bond strength from 377 psi for the untreated cable to about twice that, 763 psi. It appears that the 40-s exposure to Tetra-Etch has penetrated the 0.5 mil fluorocarbon coating and attacks the Kapton film and the conductor coatings inside it.

  12. Enhancement of Corrosion Resistance of Zinc Coatings Using Green Additives

    NASA Astrophysics Data System (ADS)

    Punith Kumar, M. K.; Srivastava, Chandan

    2014-10-01

    In the present work, morphology, microstructure, and electrochemical behavior of Zn coatings containing non-toxic additives have been investigated. Zn coatings were electrodeposited over mild steel substrates using Zn sulphate baths containing four different organic additives: sodium gluconate, dextrose, dextrin, and saccharin. All these additives are "green" and can be derived from food contents. Morphological and structural characterization using electron microscopy, x-ray diffraction, and texture co-efficient analysis revealed an appreciable alteration in the morphology and texture of the deposit depending on the type of additive used in the Zn plating bath. All the Zn coatings, however, were nano-crystalline irrespective of the type of additive used. Polarization and electrochemical impedance spectroscopic analysis, used to investigate the effect of the change in microstructure and morphology on corrosion resistance behavior, illustrated an improved corrosion resistance for Zn deposits obtained from plating bath containing additives as compared to the pure Zn coatings.

  13. Oxidation resistant slurry coating for carbon-based materials

    NASA Technical Reports Server (NTRS)

    Smialek, J. L.; Rybicki, G. C. (Inventor)

    1985-01-01

    An oxidation resistant coating is produced on carbon-base materials, and the same processing step effects an infiltration of the substrate with silicon containing material. The process comprises making a slurry of nickel and silicon powders in a nitrocellulose lacquer, spraying onto the graphite or carbon-carbon substrate, and sintering in vacuum to form a fused coating that wets and covers the surface as well as penetrates into the pores of the substrate. Optimum wetting and infiltration occurs in the range of Ni-60 w/o Si to Ni-90 w/o Si with deposited thicknesses of 25-100 mg/sq. cm. Sintering temperatures of about 1200 C to about 1400 C are used, depending on the melting point of the specific coating composition. The sintered coating results in Ni-Si intermetallic phases and SiC, both of which are highly oxidation resistant.

  14. Long Term Aging of Elastomers: Chemorheology of Viton B Fluorocarbon Elastomer

    NASA Technical Reports Server (NTRS)

    Kalfayan, S. H.; Silver, R. H.; Mazzeo, A. A.; Lui, S. T.

    1972-01-01

    The continuation of a study to ascertain the nature, extent, and the rate of chemical changes that take place in certain selected elastomers is reported. Under discussion is Viton B, regarded as a temperature and fuel resistant fluorocarbon rubber. The kinetic analysis of the chemical stress relaxation, and infrared and gel permeation chromatography analysis results are discussed.

  15. Wear Resistant Coating on Tungsten Carbide Hard Alloy

    NASA Astrophysics Data System (ADS)

    Oskolkova, T. N.

    2015-09-01

    The article reveals new knowledge about the role of zirconium in the composition of (Ti, Zr)N ion-plasma coating applied on WC10KS alloy. It is determined that when zirconium is introduced into ion-plasma coating TiN (50%) wear resistance and adhesion strength grow, nanohardness increases by 23% (up to 38500MPa), Yung's modulus rises by 67%, friction coefficient reduces to p = 0.07 and performance characteristics of a carbide alloy improve.

  16. Mechanisms controlling theophylline release from ethanol-resistant coated pellets.

    PubMed

    Rosiaux, Y; Velghe, C; Muschert, S; Chokshi, R; Leclercq, B; Siepmann, F; Siepmann, J

    2014-03-01

    To elucidate the mass transport mechanisms controlling drug release from recently proposed, ethanol-resistant, polymeric film coatings. Theophylline matrix pellets were coated with ethylcellulose: guar gum blends. Drug release from single pellets and ensembles of pellets was measured in various release media. Changes in the systems' morphology, composition and mechanical properties were monitored using SEM, gravimetrical analysis and a texture analyzer. Based on the obtained experimental results a mechanistically realistic mathematical model was identified and used to quantitatively predict drug release from coated pellets in ethanol-free and ethanol-containing bulk fluids. Drug diffusion though the intact polymeric film coatings is likely to be the dominant mass transport mechanism in the investigated systems, irrespective of the ethanol content in the surrounding environment. An appropriate solution of Fick's law could be used to quantitatively predict theophylline release from pellets coated with different ethylcellulose:guar gum blends at different coating levels. Importantly, independent experiments confirmed the theoretical predictions. In silico simulations can help facilitating the optimization of the novel ethanol-resistant polymeric film coatings, avoiding time-consuming and cost-intensive series of trial-and-error experiments. The presence/absence of ethanol does not affect the underlying drug release mechanisms.

  17. Cavitation erosion resistance of microarc oxidation coating on aluminium alloy

    NASA Astrophysics Data System (ADS)

    Cheng, Feng; Jiang, Shuyun; Liang, Jun

    2013-09-01

    Two ceramic coatings are prepared on 2124 aluminum alloy by microarc oxidation (MAO) technology. To explore the cavitation erosion resistance of the MAO coating, cavitation tests were performed by using a rotating-disk test rig. The mass losses, surface morphologies, chemical compositions and the phase constituents of the samples after cavitation tests were examined by using digital balance, scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD), respectively. The results indicate that the MAO coatings can extend the incubation period of aluminum alloy, and thus enhance the cavitation erosion resistance as compared to the untreated aluminum alloy samples. After duration of 63 h cavitation test, a lot of erosion pits and the particles in various shapes can be observed on the surfaces of the aluminum alloy samples, while only a few erosion pits are observed on the MAO coatings. Moreover, the mean depths of erosion on the MAO coatings are lower in the first 30 h and are independent on erosion time. The results show that the cavitation erosion of MAO coating is governed by water mechanical impaction, resulting from the effects of brittle fracture of the MAO coating.

  18. RF surface resistance study of non-evaporable getter coatings

    NASA Astrophysics Data System (ADS)

    Malyshev, Oleg B.; Gurran, Lewis; Goudket, Philippe; Marinov, Kiril; Wilde, Stuart; Valizadeh, Reza; Burt, Graeme

    2017-02-01

    In many particle accelerators the beam parameters could be affected by the beam pipe wakefield impedance. It is vital to understand how the wakefield impedance might vary due to various coatings on the surface of the vacuum chamber, and this can be derived from surface resistance measurements. The bulk conductivity of two types of NEG films (dense and columnar) is determined. This is achieved by measuring the surface resistance of NEG-coated samples using an RF test cavity and fitting the experimental data to a standard theoretical model. The conductivity values obtained are then used to compare resistive wall wakefield effects in beam pipes coated with either of the two types of film.

  19. Atomic Oxygen-Resistant, Static-Dissipative, Pinhole-Free Coatings for Spacecraft

    DTIC Science & Technology

    2010-06-29

    CoatingsResistant to atomic oxygen  Static dissipative Sheet resistance < 105 Ω/square  UV-resistant  Pinhole-free  Thin To reduce weight...10 coatings had sheet resistance < 105 Ω/square both before and after exposure to atomic oxygen.  Optical Properties: 8 of 9 transparent coatings...bending, and thermal cycling had no effect on the coatings – No change in sheet resistance – No cracks or delaminations detected by SEM – No erosion

  20. Fluorocarbon Adsorption in Hierarchical Porous Frameworks

    SciTech Connect

    Motkuri, Radha K.; Annapureddy, Harsha V.; Vijayakumar, M.; Schaef, Herbert T.; Martin, P F.; McGrail, B. Peter; Dang, Liem X.; Krishna, Rajamani; Thallapally, Praveen K.

    2014-07-09

    The adsorption behavior of a series of fluorocarbon derivatives was examined on a set of microporous metal organic framework (MOF) sorbents and another set of hierarchical mesoporous MOFs. The microporous M-DOBDC (M = Ni, Co) showed a saturation uptake capacity for R12 of over 4 mmol/g at a very low relative saturation pressure (P/Po) of 0.02. In contrast, the mesoporous MOF MIL-101 showed an exceptionally high uptake capacity reaching over 14 mmol/g at P/Po of 0.4. Adsorption affinity in terms of mass loading and isosteric heats of adsorption were found to generally correlate with the polarizability of the refrigerant with R12 > R22 > R13 > R14 > methane. These results suggest the possibility of exploiting MOFs for separation of azeotropic mixtures of fluorocarbons and use in eco-friendly fluorocarbon-based adsorption cooling and refrigeration applications.

  1. Cavitation-Resistant Coatings for Hydropower Turbines

    DTIC Science & Technology

    2011-06-01

    and collapse of va- por pockets in a flowing liquid in regions of very low pressure ) in the tur- bine area. The level of cavitation typically destroys...power output. Unfortunately, this frequently results in cavitation (the rapid formation and collapse of vapor pockets in a flowing liquid in regions...of very low pressure ) in the turbine area. The level of ca- vitation typically destroys organic coatings in a relatively short time. Tra- ditional

  2. DIFFUSION COATINGS FOR CORROSION RESISTANT COMPONENTS IN COAL GASIFICATION SYSTEMS

    SciTech Connect

    Gopala N. Krishnan; Ripudaman Malhotra; Angel Sanjurjo

    2004-05-01

    Heat-exchangers, particle filters, turbines, and other components in integrated coal gasification combined cycle system must withstand the highly sulfiding conditions of the high temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low cost alloy may improve is resistance to such sulfidation attack and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. A review of the literature indicated that the Fe- and Ni-based high-temperature alloys are susceptible to sulfidation attack unless they are fortified with high levels of Cr, Al, and Si. To impart corrosion resistance, these elements need not be in the bulk of the alloy and need only be present at the surface layers. We selected diffusion coatings of Cr and Al, and surface coatings of Si and Ti for the preliminary testing. These coatings will be applied using the fluidized bed chemical vapor deposition technique developed at SRI which is rapid and relatively inexpensive. We have procured coupons of typical alloys used in a gasifier. These coupons will be coated with Cr, Al, Si, and Ti. The samples will be tested in a bench-scale reactor using simulated coal gas compositions. In addition, we will be sending coated samples for insertion in the gas stream of the coal gasifier.

  3. Contamination-resistant silica antireflective coating with closed ordered mesopores.

    PubMed

    Sun, Jinghua; Zhang, Qinghua; Ding, Ruimin; Lv, Haibing; Yan, Hongwei; Yuan, Xiaodong; Xu, Yao

    2014-08-21

    Porous silica optical antireflective (AR) coatings prepared by traditional sol-gel method have been extensively used for high power laser systems, but a serious drawback is that contamination existing in the high vacuum is easily absorbed by the disordered open pore structure, resulting in a fast decrease in transmittance. To improve the stability of transmittance in vacuum, a contamination-resistant silica AR coating with ordered mesopores completely closed by hydrophobic-oleophobic groups was successfully developed on a fused quartz substrate. The ordered mesopores in the coating were controlled under the direction of surfactant F127 via an evaporation-induced-self-assembling process and then were closed by post-grafting long chain fluoroalkylsilane. The grazing incidence small angle X-ray scattering (GISAXS) and the X-ray reflectivity (XRR) results indicated that the mesopores in the coating constructed a Fmmm orthorhombic symmetry structure with a (010) plane parallel to the substrate. Cage-like mesopores were confirmed by nitrogen adsorption-desorption analysis. The obtained coatings showed low surface roughness, excellent abrase-resistance and high transmittance of 100% on quartz substrate. Especially, the decrease of transmittance tested with polydimethylsiloxane pollution in vacuum within one-month was as small as 0.02%. The laser induced damage threshold was up to 59.8 J cm(-2) at a 12 ns laser pulse of 1053 nm wavelength. This work provides an alternative way to fabricate AR coatings with high stability.

  4. Wear Resistance of Coating Films on Hob Teeth

    NASA Astrophysics Data System (ADS)

    Umezaki, Yoji; Funaki, Yoshiyuki; Kurokawa, Syuhei; Ohnishi, Osamu; Doi, Toshiro

    The wear resistance of coating films on hob teeth is investigated through the simulated hobbing tests with a flytool. The coating films on hob teeth are titanium family ceramics such as TiN, TiCN, TiSiN and TiAlN and aluminum chromium family ceramics such as AlCrN and AlCrSiN. The wear of coated tools is shown about film thickness, film materials, ingredient ratio in a film component and the oxidization of coating films. The oxidization is clarified from a result of the influence on the crater wear progress through wear cutting tests in atmosphere of nitrogen gas or oxygen gas. The oxidization of TiAlN coating films produces oxide products on the tool rake face, and this oxidation relates to the amount of crater wear. The increase of aluminum concentration in the TiAlN film improves the crater wear resistance in air atmosphere, while it has a reverse effect in nitrogen gases. The AlCrSiN film has effective wear resistance against the abrasive wear and/or oxidization wear. The oxidation film formed on the AlCrSiN film is very firm and this suppresses the oxidation wear on the rake face and works against the abrasive wear advantageously.

  5. The Application of Heat and Corrosion Resistant Phosphate Coatings Under Steam Pressure

    DTIC Science & Technology

    1974-03-01

    acids. Evaluations were made of the coating weight, amount of iron etched from the surface, loss of coating weight due to thermal exposure, and... tartrate enrichments produced coatings with thermal resistance to 4501F and corrosion resistance for 500 hours in the salt-spray tests. Coatings...Coated Panels after Salt- 20 Spray Exposure Processed in a Bath Enriched with Manganese Tartrate under Steam Pressure 4 Manganese Phosphate Coated Panels

  6. Oxidation resistant coatings for ceramic matrix composite components

    SciTech Connect

    Vaubert, V.M.; Stinton, D.P.; Hirschfeld, D.A.

    1998-11-01

    Corrosion resistant Ca{sub 0.6}Mg{sub 0.4}Zr{sub 4}(PO{sub 4}){sub 6} (CMZP) and Ca{sub 0.5}Sr{sub 0.5}Zr{sub 4}(PO{sub 4}){sub 6} (CS-50) coatings for fiber-reinforced SiC-matrix composite heat exchanger tubes have been developed. Aqueous slurries of both oxides were prepared with high solids loading. One coating process consisted of dipping the samples in a slip. A tape casting process has also been created that produced relatively thin and dense coatings covering a large area. A processing technique was developed, utilizing a pre-sintering step, which produced coatings with minimal cracking.

  7. Coatings for directional eutectics. [for corrosion and oxidation resistance

    NASA Technical Reports Server (NTRS)

    Felten, E. J.; Strangman, T. E.; Ulion, N. E.

    1974-01-01

    Eleven coating systems based on MCrAlY overlay and diffusion aluminide prototypes were evaluated to determine their capability for protecting the gamma/gamma prime-delta directionally solidified eutectic alloy (Ni-20Cb-6Cr-2.5Al) in gas turbine engine applications. Furnace oxidation and hot corrosion, Mach 0.37 burner-rig, tensile ductility, stress-rupture and thermomechanical fatigue tests were used to evaluate the coated gamma/gamma prime-delta alloy. The diffusion aluminide coatings provided adequate oxidation resistance at 1144 K (1600 F) but offered very limited protection in 114 K (1600 F) hot corrosion and 1366 K (2000 F) oxidation tests. A platinum modified NiCrAlY overlay coating exhibited excellent performance in oxidation testing and had no adverse effects upon the eutectic alloy.

  8. On the Resistance of Nanofibrous Superhydrophobic Coatings to Hydrostatic Pressures

    NASA Astrophysics Data System (ADS)

    Bucher, T. M.; Emami, B.; Vahedi Tafreshi, H.; Gad-El-Hak, M.; Tepper, G. C.

    2011-11-01

    We present a numerical study aimed at investigating the influence of microstructural parameters on the resistance of submerged fibrous superhydrophobic coatings to elevated hydrostatic pressures. In particular, we generate 3-D virtual geometries comprised of randomly or orthogonally oriented horizontal fibers with bimodal diameter distributions resembling the microstructure of coatings produced via DC and AC electrospinning, respectively. These virtual geometries are then used as the computational domain for performing Full Morphology (FM) simulations to establish a relationship between the coatings' critical pressure--pressure beyond which the surface departs from the Cassie state--and their microstructures. Our numerical simulations are aimed at providing guidelines for the design and optimization of the coatings' microstructures. Financial support from DARPA, contract number W91CRB-10-1-0003, is acknowledged.

  9. Chromate-free corrosion resistant conversion coatings for aluminum alloys

    SciTech Connect

    Buchheit, R.G.; Drewien, C.A.; Martinez, M.A.; Stoner, G.E.

    1995-03-01

    Inorganic polycrystalline hydrotalcite, Li{sub 2}[Al{sub 2}(OH){sub 6}]{sub 2}{center_dot}CO{sub 3}{center_dot}3H{sub 2}O, coatings can be formed on aluminum and aluminum alloys by exposure to alkaline lithium carbonate solutions. This process is conducted using methods similar to traditional chromate conversion coating procedures, but does not use or produce toxic chemicals. The coating provides anodic protection and delays the onset of pitting during anodic polarization. Cathodic reactions are also inhibited which may also contribute to corrosion protection. Recent studies have shown that corrosion resistance can be increased by sealing hydrotalcite coated surfaces to transition metal salt solutions including Ce(NO{sub 3}){sub 3}, KMnO{sub 4} and Na{sub 2}MoO{sub 4}. Results from these studies are also reported.

  10. DIFFUSION COATINGS FOR CORROSION RESISTANT COMPONENTS IN COAL GASIFICATION SYSTEMS

    SciTech Connect

    Gopala N. Krishnan; Ripudaman Malhotra; Esperanza Alvarez; Kai-Hung Lau; Angel Sanjurjo

    2005-01-01

    Heat-exchangers, particle filters, turbines, and other components in integrated coal gasification combined cycle system must withstand the highly sulfiding conditions of the high temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low cost alloy may improve is resistance to such sulfidation attack and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. During this reporting period we coated coupons of selected alloy steels with diffusion coatings of Cr and Al, as well as with titanium and tantalum nitrides. The coated samples were analyzed for their surface composition. In several instances, the samples were also cut to determine the depth profile of the coating. Several of the early runs did not yield uniform or deep enough coatings and hence a significant portion of the effort in this period was devoted fixing the problems with our fluidized bed reactor. Before the end of the quarter we had prepared a number of samples, many of them in duplicates, and sent one set to Wabash River Energy Laboratory for them to install in their gasifier. The gasifier was undergoing a scheduled maintenance and thus presented an opportunity to place some of our coupons in the stream of an operating gasifier. The samples submitted included coated and uncoated pairs of different alloys.

  11. Acrylic coatings with surprising antifogging and frost-resisting properties.

    PubMed

    Zhao, Jie; Meyer, Anthony; Ma, Li; Ming, Weihua

    2013-12-28

    We report an unusually effective antifogging/frost-resisting coating based on conventional acrylic polymers. The intriguing antifogging property originated from the delicate balance between the hydrophilicity and hydrophobicity of the acrylic copolymers of 2-(dimethylamino)ethyl methacrylate and methyl methacrylate, as well as between the water-swellability of the copolymer and the cross-linked network due to ethylene glycol dimethacrylate.

  12. Performances of silicone coated high resistive bakeliteRPC

    NASA Astrophysics Data System (ADS)

    Biswas, S.; Bhattacharya, Purba; Bhattacharya, S.; Bose, S.; Chattopadhyay, S.; Majumdar, N.; Mukhopadhyay, S.; Saha, S.; Viyogi, Y. P.

    2012-01-01

    Performances of several single gap (gas gap 2 mm) prototype Resistive Plate Chambers (RPC) made of high resistive (ρ˜1010-1012Ωcm) bakelite, commercially available in India have been studied in recent times. To make the inner electrode surfaces smooth, a thin coating of silicone has been applied. An efficiency >90% and time resolution ˜2ns (FWHM) have been obtained for both the streamer and the avalanche mode. The induced charge distributions of those silicone coated RPC are studied and the results are presented. A numerical study on the effect of surface roughness of the resistive electrodes on the electric field of the device has been carried out using Garfield-neBEM code. A few results for a simplified model representing surface roughness, measured using a surface profilometer for the bakelite surfaces, have also been presented.

  13. Erosion Resistant Coatings for Polymer Matrix Composites in Propulsion Applications

    NASA Technical Reports Server (NTRS)

    Sutter, James K.; Naik, Subhash K.; Horan, Richard; Miyoshi, Kazuhisa; Bowman, Cheryl; Ma, Kong; Leissler, George; Sinatra, Raymond; Cupp, Randall

    2003-01-01

    Polymer Matrix Composites (PMCs) offer lightweight and frequently low cost alternatives to other materials in many applications. High temperature PMCs are currently used in limited propulsion applications replacing metals. Yet in most cases, PMC propulsion applications are not in the direct engine flow path since particulate erosion degrades PMC component performance and therefore restricts their use in gas turbine engines. This paper compares two erosion resistant coatings (SANRES and SANPRES) on PMCs that are useful for both low and high temperature propulsion applications. Collaborating over a multi-year period, researchers at NASA Glenn Research Center, Allison Advanced Developed Company, and Rolls-Royce Corporation have optimized these coatings in terms of adhesion, surface roughness, and erosion resistance. Results are described for vigorous hot gas/particulate erosion rig and engine testing of uncoated and coated PMC fan bypass vanes from the AE 3007 regional jet gas turbine engine. Moreover, the structural durability of these coatings is described in long-term high cycle fatigue tests. Overall, both coatings performed well in all tests and will be considered for applications in both commercial and defense propulsion applications.

  14. Enhanced removal of radioactive particles by fluorocarbon surfactant solutions

    SciTech Connect

    Kaiser, R.; Harling, O.K.

    1993-08-01

    The proposed research addressed the application of ESI`s particle removal process to the non-destructive decontamination of nuclear equipment. The cleaning medium used in this process is a solution of a high molecular weight fluorocarbon surfactant in an inert perfluorinated liquid which results in enhanced particle removal. The perfluorinated liquids of interest, which are recycled in the process, are nontoxic, nonflammable, and environmentally compatible, and do not present a hazard to the ozone layer. The information obtained in the Phase 1 program indicated that the proposed ESI process is technically effective and economically attractive. The fluorocarbon surfactant solutions used as working media in the ESI process survived exposure of up to 10 Mrad doses of gamma rays, and are considered sufficiently radiation resistant for the proposed process. Ultrasonic cleaning in perfluorinated surfactant solutions was found to be an effective method of removing radioactive iron (Fe 59) oxide particles from contaminated test pieces. Radioactive particles suspended in the process liquids could be quantitatively removed by filtration through a 0.1 um membrane filter. Projected economics indicate a pre-tax pay back time of 1 month for a commercial scale system.

  15. High Gloss Corrosion-Resistant Coatings

    DTIC Science & Technology

    1991-08-27

    34) 5,043,373 1 2 binder derived from the reaction of at least one polyes- HIGH GLOSS CORROSION-RESISTANT ter polyol and a diisocyanate in combination with a...comprises a polyurethane, and more particulary an aliphatic polyurethane derived from the reaction of a saturated polyester polyol and a multi...a molar ratio of acid to pentaerythritol of cyanates include the biurets of the formula: about 1:1 to 2.5:1

  16. Fire resistance properties of ceramic wool fiber reinforced intumescent coatings

    SciTech Connect

    Amir, N. Othman, W. M. S. W. Ahmad, F.

    2015-07-22

    This research studied the effects of varied weight percentage and length of ceramic wool fiber (CWF) reinforcement to fire retardant performance of epoxy-based intumescent coating. Ten formulations were developed using ammonium polyphosphate (APP), expandable graphite (EG), melamine (MEL) and boric acid (BA). The mixing was conducted in two stages; powdered materials were grinded in Rocklabs mortar grinder and epoxy-mixed using Caframo mixer at low speed mixing. The samples were applied on mild steel substrate and exposed to 500°C heat inside Carbolite electric furnace. The char expansion and its physical properties were observed. Scanning electron microscopy (SEM) analyses were conducted to inspect the fiber dispersion, fiber condition and the cell structure of both coatings and chars produced. Thermogravimetric analyses (TGA) were conducted to study the thermal properties of the coating such as degradation temperature and residual weight. Fire retardant performance was determined by measuring backside temperature of substrate in 1-hour, 1000°C Bunsen burner test according to UL 1709 fire regime. The results showed that intumescent coating reinforced with CWF produced better fire resistance performance. When compared to unreinforced coating, formulation S6-15 significantly reduced steel temperature at approximately 34.7% to around 175°C. However, higher fiber weight percentage had slightly decreased fire retardant performance of the coating.

  17. Side-by-side comparison of erosion-resistant coatings

    NASA Astrophysics Data System (ADS)

    Harris, Daniel C.

    1997-06-01

    Optical properties and rain and sand erosion resistance of the following infrared window materials were measured: ((1) Barr & Stroud boron phosphide coating on multispectral zinc sulfide, (2) Barr & Stroud gallium phosphide coating (with a thin outer layer of boron phosphide) on multispectral zinc sulfide, (3) Raytheon zinc sulfide coatings on multispectral zinc sulfide, (4) Texas Instruments bulk gallium phosphide, (5) polycrystalline magnesium fluoride, and (6) single-crystal silicon. ZnS-coated ZnS has low optical emission for operation at 500 degrees Celsius in both the 3 - 5 and 8 - 10 micrometer regions. Bulk GaP and bare MgF2 have low emission only in the 3 - 5 micrometer region. BP/ZnS and BP/GaP/ZnS have prohibitive optical emission at 500 degrees Celsius in both the 3 - 5 and 8 - 10 micrometer regions. In whirling arm rain erosion experiments, none of the coated materials was as durable as bare MgF2. BP/ZnS is more durable than ZnS/ZnS, but subsurface damage preceded damage to the BP coating in BP/ZnS. GaP fractured easily on orthogonal crystal planes upon raindrop impact. In sand erosion experiments, BP and BP/GaP/ZnS were best and MgF2 was second most durable. A procedure is proposed for conducting comparative rain and sand erosion tests of inclined windows.

  18. Fire resistance properties of ceramic wool fiber reinforced intumescent coatings

    NASA Astrophysics Data System (ADS)

    Amir, N.; Othman, W. M. S. W.; Ahmad, F.

    2015-07-01

    This research studied the effects of varied weight percentage and length of ceramic wool fiber (CWF) reinforcement to fire retardant performance of epoxy-based intumescent coating. Ten formulations were developed using ammonium polyphosphate (APP), expandable graphite (EG), melamine (MEL) and boric acid (BA). The mixing was conducted in two stages; powdered materials were grinded in Rocklabs mortar grinder and epoxy-mixed using Caframo mixer at low speed mixing. The samples were applied on mild steel substrate and exposed to 500°C heat inside Carbolite electric furnace. The char expansion and its physical properties were observed. Scanning electron microscopy (SEM) analyses were conducted to inspect the fiber dispersion, fiber condition and the cell structure of both coatings and chars produced. Thermogravimetric analyses (TGA) were conducted to study the thermal properties of the coating such as degradation temperature and residual weight. Fire retardant performance was determined by measuring backside temperature of substrate in 1-hour, 1000°C Bunsen burner test according to UL 1709 fire regime. The results showed that intumescent coating reinforced with CWF produced better fire resistance performance. When compared to unreinforced coating, formulation S6-15 significantly reduced steel temperature at approximately 34.7% to around 175°C. However, higher fiber weight percentage had slightly decreased fire retardant performance of the coating.

  19. Abrasion Resistant Coating and Method of making the same

    SciTech Connect

    Sordelet, Daniel J.; Besser, Matthew F.

    1999-06-25

    An abrasion resistant coating is created by adding a ductile phase to a brittle matrix phase during spray coating where an Al-Cu-Fe quasicrystalline phase (brittle matrix) and an FeAl intermetallic (ductile phase) are combined. This composite coating produces a coating mostly of quasicrystal phase and an inter-splat layer of the FeAl phase to help reduce porosity and cracking within the coating. Coatings are prepared by plasma spraying unblended and blended quasicrystal and intermetallic powders. The blended powders contain 1, 5, 10 and 20 volume percent of the intermetallic powders. The unblended powders are either 100 volume percent quasicrystalline or 100 volume percent intermetallic; these unblended powders were studied for comparison to the others. Sufficient ductile phase should be added to the brittle matrix to transform abrasive wear mode from brittle fracture to plastic deformation, while at the same time the hardness of the composite should not be reduced below that of the original brittle phase material.

  20. Wear resistance of TiAlSiN thin coatings.

    PubMed

    Silva, F J G; Martinho, R P; Alexandre, R J D; Baptista, A P M

    2012-12-01

    In the last decades TiAIN coatings deposited by PVD techniques have been extensively investigated but, nowadays, their potential development for tribological applications is relatively low. However, new coatings are emerging based on them, trying to improve wear behavior. TiAlSiN thin coatings are now investigated, analyzing if Si introduction increases the wear resistance of PVD films. Attending to the application, several wear test configurations has been recently used by some researchers. In this work, TiAISiN thin coatings were produced by PVD Unbalanced Magnetron Sputtering technique and they were conveniently characterized using Scanning Electron Microscopy (SEM) provided with Energy Dispersive Spectroscopy (EDS), Atomic Force Microscopy (AFM), Electron Probe Micro-Analyzer (EPMA), Micro Hardness (MH) and Scratch Test Analysis. Properties as morphology, thickness, roughness, chemical composition and structure, hardness and film adhesion to the substrate were investigated. Concerning to wear characterization, two very different ways were chosen: micro-abrasion with ball-on-flat configuration and industrial non-standardized tests based on samples inserted in a feed channel of a selected plastic injection mould working with 30% (wt.) glass fiber reinforced polypropylene. TiAISiN coatings with a small amount of about 5% (wt.) Si showed a similar wear behavior when compared with TiAIN reported performances, denoting that Si addition does not improve the wear performance of the TiAIN coatings in these wear test conditions.

  1. Abrasion resistant coating and method of making the same

    DOEpatents

    Sordelet, Daniel J.; Besser, Matthew F.

    2001-06-05

    An abrasion resistant coating is created by adding a ductile phase to a brittle matrix phase during spray coating where an Al--Cu--Fe quasicrystalline phase (brittle matrix) and an FeAl intermetallic (ductile phase) are combined. This composite coating produces a coating mostly of quasicrystal phase and an inter-splat layer of the FeAl phase to help reduce porosity and cracking within the coating. Coatings are prepared by plasma spraying unblended and blended quasicrystal and intermetallic powders. The blended powders contain 1, 5, 10 and 20 volume percent of the intermetallic powders. The unblended powders are either 100 volume percent quasicrystalline or 100 volume percent intermetallic; these unblended powders were studied for comparison to the others. Sufficient ductile phase should be added to the brittle matrix to transform abrasive wear mode from brittle fracture to plastic deformation, while at the same time the hardness of the composite should not be reduced below that of the original brittle phase material.

  2. Heat sealable, flame and abrasion resistant coated fabric

    NASA Technical Reports Server (NTRS)

    Tschirch, R. P.; Sidman, K. R. (Inventor)

    1983-01-01

    Flame retardant, abrasion resistant elastomeric compositions are disclosed which are comprised of thermoplastic polyurethane polymer and flame retarding amounts of a filler selected from decabromodiphenyloxide and antimony oxide in a 3:1 weight ratio, and decabromodiphenyloxide, antimony oxide, and ammonium polyphosphate in a 3:1:3 weight ratio respectively. Heat sealable coated fabrics employing such elastomeric compositions as coating film are produced by dissolving the elastomeric composition to form a solution, casting the solution onto a release paper and drying it to form an elastomeric film. The film is then bonded to a woven, knitted, or felted fabric.

  3. Wear resistance of WC/Co HVOF-coatings and galvanic Cr coatings modified by diamond nanoparticles

    NASA Astrophysics Data System (ADS)

    Kandeva, M.; Grozdanova, T.; Karastoyanov, D.; Assenova, E.

    2017-02-01

    The efforts in the recent 20 years are related to search of ecological solutions in the tribotechnologies for the replacement of galvanic Cr coatings in the contact systems operating under extreme conditions: abrasion, erosion, cavitation, corrosion, shock and vibration loads. One of the solutions is in the composite coatings deposited by high velocity gas-flame process (HVOF). The present paper presents comparative study results for mechanical and tribological characteristics of galvanic Cr coatings without nanoparticles, galvanic Cr coatings modified by diamond nanoparticles NDDS of various concentration 0.6; 10; 15 и 20% obtained under three technological regimes, and composite WC-12Co coating. Comparative results about hardness, wear, wear resistance and friction coefficient are obtained for galvanic Cr-NDDS and WC-12Co coatings operating at equal friction conditions of dry friction on abrasive surface. The WC-12Co coating shows 5.4 to 7 times higher wear resistance compared to the galvanic Cr-NDDS coatings.

  4. Corrosion resistance of biodegradable Mg with a composite polymer coating.

    PubMed

    Chen, Peng; Sun, Jiadi; Zhu, Ye; Yu, Xun; Meng, Long; Li, Yang; Liu, Xiaoya

    2016-12-01

    Degrading Mg and its alloys are a category of implant materials for bone surgery, but rapid corrosion in physiological environment limits their clinical applications. To improve the corrosion resistance of Mg-based implants, a biodegradable composite polymer coating is deposited on an Mg rod in this work. The strategy is to decorate Mg surfaces with poly(γ-glutamic acid)-g-7-amino-4-methylcoumarin/hydroxyapatite (γ-PGA-g-AMC/HAp) composite nanoparticles through electrophoretic deposition in ethanol. The morphology and chemical composition of the resulting coating material are determined by scanning electron microscopy and Fourier transform infrared spectroscopy. Sample rods of bare Mg and coated Mg are implanted intramedullary into the femora of New Zealand white rabbits, periodic radiography and post-autopsy histopathology of each sample are analyzed. The obtained in vivo results clearly confirm that the coating material decreases degradation rate of the underlying Mg sample and appears good histocompatibility and osteoinductivity. The main aim of this work is to investigate the degradation process of bare Mg and coated Mg samples in bone environment and their effect on the surrounding bone tissue.

  5. Characterization of Tape Adhesion to Chemical Agent Resistant Coatings

    DTIC Science & Technology

    2015-01-01

    ARL-RP-0517 ● JAN 2015 US Army Research Laboratory Characterization of Tape Adhesion to Chemical Agent Resistant Coatings by...longer needed. Do not return it to the originator. ARL-RP-0517 ● JAN 2015 US Army Research Laboratory Characterization of Tape ...REPORT TYPE Reprint 3. DATES COVERED (From - To) December 2011–May 2014 4. TITLE AND SUBTITLE Characterization of Tape Adhesion to Chemical Agent

  6. Selective Plasma Deposition of Fluorocarbon Films on SAMs

    NASA Technical Reports Server (NTRS)

    Crain, Mark M., III; Walsh, Kevin M.; Cohn, Robert W.

    2006-01-01

    A dry plasma process has been demonstrated to be useful for the selective modification of self-assembled monolayers (SAMs) of alkanethiolates. These SAMs are used, during the fabrication of semiconductor electronic devices, as etch masks on gold layers that are destined to be patterned and incorporated into the devices. The selective modification involves the formation of fluorocarbon films that render the SAMs more effective in protecting the masked areas of the gold against etching by a potassium iodide (KI) solution. This modification can be utilized, not only in the fabrication of single electronic devices but also in the fabrication of integrated circuits, microelectromechanical systems, and circuit boards. In the steps that precede the dry plasma process, a silicon mold in the desired pattern is fabricated by standard photolithographic techniques. A stamp is then made by casting polydimethylsiloxane (commonly known as silicone rubber) in the mold. The stamp is coated with an alkanethiol solution, then the stamp is pressed on the gold layer of a device to be fabricated in order to deposit the alkanethiol to form an alkanethiolate SAM in the desired pattern (see figure). Next, the workpiece is exposed to a radio-frequency plasma generated from a mixture of CF4 and H2 gases. After this plasma treatment, the SAM is found to be modified, while the exposed areas of gold remain unchanged. This dry plasma process offers the potential for forming masks superior to those formed in a prior wet etching process. Among the advantages over the wet etching process are greater selectivity, fewer pin holes in the masks, and less nonuniformity of the masks. The fluorocarbon films formed in this way may also be useful as intermediate layers for subsequent fabrication steps and as dielectric layers to be incorporated into finished products.

  7. Environmentally Resistant Mo-Si-B-Based Coatings

    NASA Astrophysics Data System (ADS)

    Perepezko, J. H.; Sossaman, T. A.; Taylor, M.

    2017-06-01

    High-temperature applications have demonstrated aluminide-coated nickel-base superalloys to be remarkably effective, but are reaching their service limit. Alternate materials such as refractory (e.g., W, Mo) silicide alloys and SiC composites are being considered to extend high temperature capability, but the silica surfaces on these materials require coatings for enhanced environmental resistance. This can be accomplished with a Mo-Si-B-based coating that is deposited by a spray deposition of Mo followed by a chemical vapor deposition of Si and B by pack cementation to develop an aluminoborosilica surface. Oxidation of the as-deposited (Si + B)-pack coatings proceeds with partial consumption of the initial MoSi2 forming amorphous silica. This Si depletion leads to formation of a B-saturated Mo5Si3 (T1) phase. Reactions between the Mo and the B rich phases develop an underlying Mo5SiB2 (T2) layer. The T1 phase saturated with B has robust oxidation resistance, and the Si depletion is prevented by the underlying diffusion barrier (T2). Further, due to the natural phase transformation characteristics of the Mo-Si-B system, cracks or scratches to the outer silica and T1 layers can be repaired from the Si and B reservoirs of T2 + MoB layer to yield a self-healing characteristic. Mo-Si-B-based coatings demonstrate robust performance up to at least 1700 °C not only to the rigors of elevated temperature oxidation, but also to CMAS attack, hot corrosion attack, water vapor and thermal cycling.

  8. Fluorocarbon adsorption in hierarchical porous frameworks

    NASA Astrophysics Data System (ADS)

    Motkuri, Radha Kishan; Annapureddy, Harsha V. R.; Vijaykumar, M.; Schaef, H. Todd; Martin, Paul F.; McGrail, B. Peter; Dang, Liem X.; Krishna, Rajamani; Thallapally, Praveen K.

    2014-07-01

    Metal-organic frameworks comprise an important class of solid-state materials and have potential for many emerging applications such as energy storage, separation, catalysis and bio-medical. Here we report the adsorption behaviour of a series of fluorocarbon derivatives on a set of microporous and hierarchical mesoporous frameworks. The microporous frameworks show a saturation uptake capacity for dichlorodifluoromethane of >4 mmol g-1 at a very low relative saturation pressure (P/Po) of 0.02. In contrast, the mesoporous framework shows an exceptionally high uptake capacity reaching >14 mmol g-1 at P/Po of 0.4. Adsorption affinity in terms of mass loading and isosteric heats of adsorption is found to generally correlate with the polarizability and boiling point of the refrigerant, with dichlorodifluoromethane >chlorodifluoromethane >chlorotrifluoromethane >tetrafluoromethane >methane. These results suggest the possibility of exploiting these sorbents for separation of azeotropic mixtures of fluorocarbons and use in eco-friendly fluorocarbon-based adsorption cooling.

  9. Fluorocarbon adsorption in hierarchical porous frameworks

    SciTech Connect

    Motkuri, RK; Annapureddy, HVR; Vijaykumar, M; Schaef, HT; Martin, PF; McGrail, BP; Dang, LX; Krishna, R; Thallapally, PK

    2014-07-09

    Metal-organic frameworks comprise an important class of solid-state materials and have potential for many emerging applications such as energy storage, separation, catalysis and bio-medical. Here we report the adsorption behaviour of a series of fluorocarbon derivatives on a set of microporous and hierarchical mesoporous frameworks. The microporous frameworks show a saturation uptake capacity for dichlorodifluoromethane of >4 mmol g(-1) at a very low relative saturation pressure (P/P-o) of 0.02. In contrast, the mesoporous framework shows an exceptionally high uptake capacity reaching >14 mmol g(-1) at P/P-o of 0.4. Adsorption affinity in terms of mass loading and isosteric heats of adsorption is found to generally correlate with the polarizability and boiling point of the refrigerant, with dichlorodifluoromethane >chlorodifluoromethane >chlorotrifluoromethane >tetrafluoromethane >methane. These results suggest the possibility of exploiting these sorbents for separation of azeotropic mixtures of fluorocarbons and use in eco-friendly fluorocarbon-based adsorption cooling.

  10. Application of cyclic fluorocarbon/argon discharges to device patterning

    SciTech Connect

    Metzler, Dominik; Uppireddi, Kishore; Bruce, Robert L.; Miyazoe, Hiroyuki; Zhu, Yu; Price, William; Sikorski, Ed S.; Engelmann, Sebastian U.; Joseph, Eric A.; Li, Chen; Oehrlein, Gottlieb S.

    2016-01-15

    With increasing demands on device patterning to achieve smaller critical dimensions and pitches for the 5 nm node and beyond, the need for atomic layer etching (ALE) is steadily increasing. In this work, a cyclic fluorocarbon/Ar plasma is successfully used for ALE patterning in a manufacturing scale reactor. Self-limited etching of silicon oxide is observed. The impact of various process parameters on the etch performance is established. The substrate temperature has been shown to play an especially significant role, with lower temperatures leading to higher selectivity and lower etch rates, but worse pattern fidelity. The cyclic ALE approach established with this work is shown to have great potential for small scale device patterning, showing self-limited etching, improved uniformity and resist mask performance.

  11. Application of cyclic fluorocarbon/argon discharges to device patterning

    SciTech Connect

    Metzler, Dominik; Uppiredi, Kishore; Bruce, Robert L.; Miyazoe, Hiroyuki; Zhu, Yu; Price, William; Sikorski, Ed S.; Li, Chen; Engelmann, Sebastian U.; Joseph, Eric A.; Oehrlein, Gottlieb S.

    2015-11-13

    With increasing demands on device patterning to achieve smaller critical dimensions and pitches for the 5nm node and beyond, the need for atomic layer etching (ALE) is steadily increasing. In this study, a cyclic fluorocarbon/Ar plasma is successfully used for ALE patterning in a manufacturing scale reactor. Self-limited etching of silicon oxide is observed. The impact of various process parameters on the etch performance is established. The substrate temperature has been shown to play an especially significant role, with lower temperatures leading to higher selectivity and lower etch rates, but worse pattern fidelity. The cyclic ALE approach established with this work is shown to have great potential for small scale device patterning, showing self-limited etching, improved uniformity and resist mask performance.

  12. Application of cyclic fluorocarbon/argon discharges to device patterning

    DOE PAGES

    Metzler, Dominik; Uppiredi, Kishore; Bruce, Robert L.; ...

    2015-11-13

    With increasing demands on device patterning to achieve smaller critical dimensions and pitches for the 5nm node and beyond, the need for atomic layer etching (ALE) is steadily increasing. In this study, a cyclic fluorocarbon/Ar plasma is successfully used for ALE patterning in a manufacturing scale reactor. Self-limited etching of silicon oxide is observed. The impact of various process parameters on the etch performance is established. The substrate temperature has been shown to play an especially significant role, with lower temperatures leading to higher selectivity and lower etch rates, but worse pattern fidelity. The cyclic ALE approach established with thismore » work is shown to have great potential for small scale device patterning, showing self-limited etching, improved uniformity and resist mask performance.« less

  13. Polyphosphazene Icephobic Coating Materials

    NASA Technical Reports Server (NTRS)

    Willis, Paul B.

    1992-01-01

    Coating materials consisting mostly of modified polyphosphazene (Class FZ) elastomers provide better protection against icing than fluorocarbon polymers and silicone elastomers. Reduces adhesive force between ice and surface. As consequence, increasing weight of ice, wind loading, or vibration of surface causes ice to be shed. New icephobic coats reduce accumulation of ice on aircraft, radomes, antennas, ships, and power-transmission lines.

  14. High temperature resistant cermet and ceramic compositions. [for thermal resistant insulators and refractory coatings

    NASA Technical Reports Server (NTRS)

    Phillips, W. M. (Inventor)

    1978-01-01

    High temperature oxidation resistance, high hardness and high abrasion and wear resistance are properties of cermet compositions particularly to provide high temperature resistant refractory coatings on metal substrates, for use as electrical insulation seals for thermionic converters. The compositions comprise a sintered body of particles of a high temperature resistant metal or metal alloy, preferably molybdenum or tungsten particles, dispersed in and bonded to a solid solution formed of aluminum oxide and silicon nitride, and particularly a ternary solid solution formed of a mixture of aluminum oxide, silicon nitride and aluminum nitride. Ceramic compositions comprising a sintered solid solution of aluminum oxide, silicon nitride and aluminum nitride are also described.

  15. Microstructure and corrosion resistance of phytic acid conversion coatings for magnesium alloy

    NASA Astrophysics Data System (ADS)

    Cui, Xiufang; Li, Qingfen; Li, Ying; Wang, Fuhui; Jin, Guo; Ding, Minghui

    2008-12-01

    In this paper, a new innoxious and pollution-free chemical protective coating for magnesium alloys, phytic acid conversion coating, was prepared. The conversion coatings are found to have high cover ratio and no cracks are found by atomic force microscopes (AFM) and scanning electron microscopy (SEM). The main elements of the conversion coatings are Mg, Al, O, P and C by X-ray photoelectron spectroscopy (XPS) and Auger electron spectroscopy (AES). The chemical state of the elements in the coatings was also investigated by Fourier transform infrared spectroscopy (FTIR). AES depth profile analysis suggests that the thickness of the conversion coating is about 340 nm. The corrosion resistance of the coatings was evaluated by polarization curves. The results indicate that the corrosion resistance for the conversion coated AZ91D magnesium alloys in 3.5% NaCl solution increases markedly. The mechanisms of corrosion resistance and coatings formation are also discussed.

  16. Alkali corrosion resistant coatings and ceramic foams having superfine open cell structure and method of processing

    DOEpatents

    Brown, Jr., Jesse J.; Hirschfeld, Deidre A.; Li, Tingkai

    1993-12-07

    Alkali corrosion resistant coatings and ceramic foams having superfine open cell structure are created using sol-gel processes. The processes have particular application in creating calcium magnesium zirconium phosphate, CMZP, coatings and foams.

  17. White primer permits a corrosion-resistant coating of minimum weight

    NASA Technical Reports Server (NTRS)

    Albrecht, R. H.; Jensen, D. P.; Schnake, P.

    1966-01-01

    White primer for coating 2219 aluminum alloy supplies a base for a top coating of enamel. A formulation of pigments and vehicle results in a primer with high corrosion resistance and minimum film thickness.

  18. Low conductivity and sintering-resistant thermal barrier coatings

    NASA Technical Reports Server (NTRS)

    Zhu, Dongming (Inventor); Miller, Robert A. (Inventor)

    2007-01-01

    A thermal barrier coating composition is provided. The composition has a base oxide, a primary stabilizer, and at least two additional cationic oxide dopants. Preferably, a pair of group A and group B defect cluster-promoting oxides is used in conjunction with the base and primary stabilizer oxides. The new thermal barrier coating is found to have significantly lower thermal conductivity and better sintering resistance. In preferred embodiments, the base oxide is selected from zirconia and hafnia. The group A and group B cluster-promoting oxide dopants preferably are selected such that the group A dopant has a smaller cationic radius than the primary stabilizer oxide, and so that the primary stabilizer oxide has a small cationic radius than that of the group B dopant.

  19. Low conductivity and sintering-resistant thermal barrier coatings

    NASA Technical Reports Server (NTRS)

    Zhu, Dongming (Inventor); Miller, Robert A. (Inventor)

    2006-01-01

    A thermal barrier coating composition is provided. The composition has a base oxide, a primary stabilizer, and at least two additional cationic oxide dopants. Preferably, a pair of group A and group B defect cluster-promoting oxides is used in conjunction with the base and primary stabilizer oxides. The new thermal barrier coating is found to have significantly lower thermal conductivity and better sintering resistance. In preferred embodiments, the base oxide is selected from zirconia and hafnia. The group A and group B cluster-promoting oxide dopants preferably are selected such that the group A dopant has a smaller cationic radius than the primary stabilizer oxide, and so that the primary stabilizer oxide has a small cationic radius than that of the group B dopant.

  20. Low conductivity and sintering-resistant thermal barrier coatings

    NASA Technical Reports Server (NTRS)

    Zhu, Dongming (Inventor); Miller, Robert A. (Inventor)

    2004-01-01

    A thermal barrier coating composition comprising a base oxide, a primary stabilizer oxide, and at least one dopant oxide is disclosed. Preferably, a pair of group A and group B defect cluster-promoting oxides is used in conjunction with the base and primary stabilizer oxides. The new thermal barrier coating is found to have significantly lower thermal conductivity and better sintering resistance. The base oxide is selected from the group consisting of zirconia and hafnia and combinations thereof. The primary stabilizing oxide is selected from the group consisting of yttria, dysprosia, erbia and combinations thereof. The dopant or group A and group B cluster-promoting oxide dopants are selected from the group consisting of rare earth metal oxides, transitional metal oxides, alkaline earth metal oxides and combinations thereof. The dopant or dopants preferably have ionic radii different from those of the primary stabilizer and/or the base oxides.

  1. Preparation and corrosion resistance of MAO/Ni-P composite coat on Mg alloy

    NASA Astrophysics Data System (ADS)

    Fan, Xizhi; Wang, Ying; Zou, Binglin; Gu, Lijian; Huang, Wenzhi; Cao, Xueqiang

    2013-07-01

    Microarc oxidation (MAO) coat was designed as an intermediate layer for the electroless plated Ni-P top coat, providing inert surface and necessary hardness for Mg alloy substrate. The composite coat was successfully prepared to improve the corrosion resistance of Mg alloy. The preparation and the characterization of the composite coat were investigated. The results show that the pre-treatment of MAO before electroless plating plays an important role in the deposition of compact composite coat. The activation (by HF solution) makes the MAO coat dense with uniform cracks which supply excellent bonding interface for Ni-P coat. Compared with monolithic MAO or Ni-P coat, the composite coat has excellent corrosion resistance and stable bonding interface. There is main pit corrosion at substrate after the corrosive medium penetrating through the whole coat. With the inert MAO interlayer, the electrochemical corrosion between the Ni-P and substrate is effectively inhibited.

  2. Tantalum-based thin film coatings for wear resistant arthroprostheses.

    PubMed

    Balagna, C; Faga, M G; Spriano, S

    2011-10-01

    Cobalt-chromium-molybdenum alloys with high carbon content (HC-CoCrMo) are widely used as materials for arthroprosthesis, in particular in metal-on-metal (MoM) hip joints. In spite of their good wear and corrosion resistance, production of metallic wear particles and metal ion release will occur on a large time-scale. An enhancement of the metal ion level in the patient's blood and urine is often reported in clinical data. Hypersensitivity, inflammatory response and cell necrosis can occur as consequence. So implants on young patients and women on childbearing age are not so widespread. The aim of this research is the realization of a thin film coating in order to improve the biocompatibility of Co-based alloys and to reduce debris production, ion release and citotoxicity. The innovative process consists of a thermal treatment in molten salts, in order to obtain a tantalum enriched thin film coating. Tantalum is chosen because it is considered a biocompatible metal with high corrosion resistance and low ion release. Three HC-CoCrMo alloys, produced by different manufacturing processes, are tested as substrates. The coating is a thin film of TaC or it can be composed by a multilayer of two tantalum carbides and metallic tantalum, depending on the temperature of the treatment and on the carbon content of the substrate. The thin films as well the substrates are characterized from the structural, chemical and morphological point of view. Moreover mechanical behaviour of treated and untreated materials is analyzed by means of nanohardness, scratch and ball-on-disc wear tests. The coating increases the mechanical and tribological properties of HC-CoCrMo.

  3. Effect of Chromium Addition to the Low Temperature Hot Corrosion Resistance of Platinum Modified Aluminide Coatings.

    DTIC Science & Technology

    1985-12-01

    Diffusion aluminide coatings were the first coatings developed for hot corrosion resistance. Aluminum is applied to the surface of the superalloy by a...D.H., "Mechanisms of Formation of Diffusion Aluminide Coatings on Nickel-oase Superalloys , Oxidation of Metals, v. 3, pp. 475-477, 1971. 17. Lehnert...Classification) E.FFECT OF CHROMIUJM ADDITION TO THE LOW TEMPERATURE HOT CORROSION RESISTANCE OF PLATINUM MODIFIED ALUMINIDE COATINGS 2 PERSONAL AUTHOR(S) Dust

  4. A new diffusion-inhibited oxidation-resistant coating for superalloys

    NASA Technical Reports Server (NTRS)

    Gedwill, M. A.; Glasgow, T. K.; Levine, S. R.

    1981-01-01

    A concept for enhanced protection of superalloys consists of adding an oxidation- and diffusion-resistant cermet layer between the superalloy and the outer oxidation-resistant metallic alloy coating. Such a duplex coating was compared with a physical-vapor-deposited (PVD) NiCrAlY coating in cyclic oxidation at 1150 C. The substrate alloy was MA 754 - an oxide-dispersion-strengthened superalloy that is difficult to coat. The duplex coating, applied by plasma spraying, outperformed the PVD coating on the basis of weight change and both macroscopic and metallographic observations.

  5. Water vapor resistance of plasma-polymerized coatings on potassium bromide windows

    NASA Technical Reports Server (NTRS)

    Wydeven, T.; Johnson, C. C.

    1981-01-01

    Plasma-polymerized tetrafluoroethylene (PPTFE) coated potassium bromide IR window are shown to possess better resistance to moisture than either ethylene or chlorotrifluoroethylene. The PPTFE-coated windows tolerated an upper limit relative humidity of about 80% at 297 K, without visible damage to either window or coating, over a period of 24 hours. Elemental analysis of the bulk, and photoelectron spectroscopy of the coating surface, showed that PPTFE coatings deposited downstream of the internal plasma reactor electrodes contained less atmospheric oxygen than coatings deposited between the electrodes; perhaps accounting for the improved moisture resistance.

  6. High-temperature corrosion resistance of ceramics and ceramic coatings

    SciTech Connect

    Tortorelli, P.F.

    1996-06-01

    Ceramics and ceramic composites offer the potential to operate fossil energy systems at the higher temperatures necessary for improved energy efficiency and better environmental control. However, because many fossil fuel-derived processes contain sulfur, chlorine, and carbon, as well as oxygen, degradation from high-temperature corrosion and environmental effects arising from reactions of solids with gases and condensable products is a common life-determining factor in operating systems. Ceramic-based products are not immune to such degradation; adequate corrosion resistance must be assured to exploit the technical and economic potential of such materials. This is normally accomplished by using stable, sound oxides that exist in their bulk form, that naturally grow as surface layers upon exposure to an oxidizing environment, or that are deposited as a coating on a susceptible material. It is therefore important to examine the critical issues with respect to more environmental stability of ceramics that have the potential to be corrosion resistant in particular fossil environments. Key aspects include not only chemical compatibility, but the influence of the environment on the mechanical behavior of the ceramic materials. In addition, for coatings, the mechanical reliability of the ceramic is a key issue in that an otherwise corrosion-resistant surface layer must remain sound and adherent in order to provide protection to the underlying substrate. The purpose of this work is to support the development of advanced ceramics and ceramic composites for applications in fossil environments by examining critical issues related to high-temperature corrosion resistance. More specifically, the overall objective of this task is to examine the chemical compatibility and reliability of potentially corrosion-resistant ceramics being developed as protective overcoats and/or structural materials as parts of other work elements funded by the AR&TD Program.

  7. Electrical properties and fatigue resistance of polyamide 6,6 fabrics with nanocrystal silver coating.

    PubMed

    Wang, R X; Tao, X M; Wang, Y; Wang, G F

    2009-05-01

    Nanocrystalline silver was coated on plain woven fabrics made from continuous polyamide multifilament yarns by sputtering technique. Electrical conductivity and abrasion resistances of the coating fabric were measured. There was a minimum value of resistance when the coating thickness varies. The critical coating thickness at the minimum resistance was found to be much greater than that necessary to form a continuous layer of coating on a single fabric. X-ray diffraction (XRD) and transmission electron microscope (TEM), and field emission scanning electronic microscopy (FESEM) were employed to identify the contributing factors of dips between two adjacent parallel fibres and cross-over junction of the warp and weft yarns.

  8. Process for synthesizing a new series of fluorocarbon polymers

    NASA Technical Reports Server (NTRS)

    Toy, M. S.

    1970-01-01

    Two-step process for preparing fluorocarbon materials includes - /1/ adding gaseous fluorine to a polyperfluoropolyene to create fluorocarbon radicals, with reactive sites at unsaturated carbon atoms, and /2/ introducing a monomer, after evacuation of fluorine gas, and allowing copolymerization with the free radicals.

  9. Highly defective oxides as sinter resistant thermal barrier coating

    DOEpatents

    Subramanian, Ramesh

    2005-08-16

    A thermal barrier coating material formed of a highly defective cubic matrix structure having a concentration of a stabilizer sufficiently high that the oxygen vacancies created by the stabilizer interact within the matrix to form multi-vacancies, thereby improving the sintering resistance of the material. The concentration of stabilizer within the cubic matrix structure is greater than that concentration of stabilizer necessary to give the matrix a peak ionic conductivity value. The concentration of stabilizer may be at least 30 wt. %. Embodiments include a cubic matrix of zirconia stabilized by at least 30-50 wt. % yttria, and a cubic matrix of hafnia stabilized by at least 30-50 wt. % gadolinia.

  10. Study and Applications of Dynamic Resistance Profiles During Resistance Spot Welding of Coated Hot-Stamping Steels

    NASA Astrophysics Data System (ADS)

    Ighodaro, Osayande Lord-Rufus; Biro, Elliot; Zhou, Y. Norman

    2017-02-01

    This work compares the role of press hardened steel coating type (Al-Si and GA) on resistance spot welding by analyzing the dynamic resistance curves measured during the weld cycles of the respective materials. It was seen that the dynamic resistance profiles for GA- and Al-Si-coated steels are similar. But the GA specimens exhibited higher resistance than Al-Si-coated specimens in the as-received condition, while the Al-Si-coated specimens exhibited higher resistance after hot stamping. From the early stages of the dynamic resistance profiles, data were obtained and applied for computing the values of components of resistances associated with the different coatings since each coating exhibits characteristic value at the early stages. The results revealed that at the start of the welding cycle, the resistance of the electrode/sheet interface was significantly higher than that of the faying surface or the bulk resistance regardless of whether the steel was Al-Si- or GA-coated. The possible uses of these resistance values in studying welding current requirement and electrode tip life were discussed.

  11. Development of a special purpose spacecraft coating, phase 4

    NASA Technical Reports Server (NTRS)

    Gillman, H. D.

    1980-01-01

    Coating formulations based on a fluorocarbon resin were evaluated for use on spacecraft exteriors. Formulations modified with an acrylic resin were found to have excellent offgassing properties. A much less expensive process for increasing to solid content of the fluorocarbon latex was developed.

  12. An Oxidation-Resistant Coating Alloy for Gamma Titanium Aluminides

    NASA Technical Reports Server (NTRS)

    Brady, Michael P.; Smialek, James L.; Brindley, William J.

    1997-01-01

    Titanium aluminides based on the g-phase (TiAl) offer the potential for component weight savings of up to 50 percent over conventional superalloys in 600 to 850 C aerospace applications. Extensive development efforts over the past 10 years have led to the identification of "engineering" gamma-alloys, which offer a balance of room-temperature mechanical properties and high-temperature strength retention. The gamma class of titanium aluminides also offers oxidation and interstitial (oxygen and nitrogen) embrittlement resistance superior to that of the alpha(sub 2) (Ti3Al) and orthorhombic (Ti2AlNb) classes of titanium aluminides. However, environmental durability is still a concern, especially at temperatures above 750 to 800 C. Recent work at the NASA Lewis Research Center led to the development of an oxidation-resistant coating alloy that shows great promise for the protection of gamma titanium aluminides.

  13. DIFFUSION COATINGS FOR CORROSION RESISTANT COMPONENTS IN COAL GASIFICATION SYSTEMS

    SciTech Connect

    Gopala N. Krishnan; Ripudaman Malhotra; Angel Sanjurjo

    2004-05-01

    Heat-exchangers, filters, turbines, and other components in integrated coal gasification combined cycle system must withstand demanding conditions of high temperatures and pressure differentials. Under the highly sulfiding conditions of the high temperature coal gas, the performance of components degrade significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low cost alloy may improve is resistance to such sulfidation attack and decrease capital and operating costs. A review of the literature indicates that the corrosion reaction is the competition between oxidation and sulfidation reactions. The Fe- and Ni-based high-temperature alloys are susceptible to sulfidation attack unless they are fortified with high levels of Cr, Al, and Si. To impart corrosion resistance, these elements need not be in the bulk of the alloy and need only be present at the surface layers.

  14. Oxidation resistance and mechanical properties of HfC nanowire-toughened ultra-high temperature ceramic coating for SiC-coated C/C composites

    NASA Astrophysics Data System (ADS)

    Ren, Jincui; Zhang, Yulei; Hu, Heng; Fei, Tian; Li, Hejun

    2016-01-01

    To improve the oxidation resistance of carbon/carbon (C/C) composites, a dense HfC nanowire-toughened ultra-high temperature ceramic multiphase coating was prepared on SiC-coated C/C composites by chemical vapor deposition (CVD) and pack cementation. The microstructure, mechanical and oxidation resistance properties of the coating were investigated. The results show that the HfC nanowires in the coating could suppress the cracking of the coating and then improve the toughness of the coating. The flexural property, thermal shock and isothermal oxidation resistance of the coating were all improved due to the incorporation of HfC nanowires.

  15. Heat-resistant coatings for the high-pressure turbine blades of promising GTEs

    NASA Astrophysics Data System (ADS)

    Kablov, E. N.; Muboyadzhyan, S. A.

    2012-01-01

    Heat-resistant coatings are considered for the external surface of high-pressure turbine (HPT) single-crystal blades for promising gas turbine engines (GTEs) made from carbon-free nickel superalloys with rhenium or rhenium plus ruthenium. Nickel superalloys covered with heat-resistant coatings consisting of heat-resistant connecting layers and an external ZrO2-(7-8 wt %)Y2O3 ceramic layer are subjected to heat resistance and high-temperature tests. The test results are used to choose the heat-resistant layer that ensures the highest properties of a composition heat-resistant coating. The use of sequential chemical and physical deposition methods for coating layers is shown to be required to protect HPT blades in promising GTEs. Medium-frequency magnetron plasmachemical deposition of ceramic layers in heat-resistant coatings with a low thermal conductivity is found to be promising.

  16. Wear-Resistant, Self-Lubricating Surfaces of Diamond Coatings

    NASA Technical Reports Server (NTRS)

    Miyoshi, Kazuhisa

    1995-01-01

    In humid air and dry nitrogen, as-deposited, fine-grain diamond films and polished, coarse-grain diamond films have low steady-state coefficients of friction (less than 0.1) and low wear rates (less than or equal to 10(exp -6) mm(exp 3)/N-m). In an ultrahigh vacuum (10(exp -7) Pa), however, they have high steady-state coefficients of friction (greater than 0.6) and high wear rates (greater than or equal to 10(exp -4) mm(exp 3)/N-m). Therefore, the use of as-deposited, fine-grain and polished, coarse-grain diamond films as wear-resistant, self-lubricating coatings must be limited to normal air or gaseous environments such as dry nitrogen. On the other hand, carbon-ion-implanted, fine-grain diamond films and nitrogen-ion-implanted, coarse-grain diamond films have low steady-state coefficients of friction (less than 0.1) and low wear rates (less than or equal to 10(exp -6) mm(exp 3)/N-m) in all three environments. These films can be effectively used as wear-resistant, self-lubricating coatings in an ultrahigh vacuum as well as in normal air and dry nitrogen.

  17. Development of wear resistant ceramic coatings for diesel engine components

    SciTech Connect

    Haselkorn, M.H. )

    1992-04-01

    Improved fuel economy and a reduction of emissions can be achieved by insulation of the combustion chamber components to reduce heat rejection. However, insulating the combustion chamber components will also increase the operating temperature of the piston ring/cylinder liner interface from approximately 150{degree}C to over 300{degree}C. Existing ring/liner materials can not withstand these higher operating temperatures and for this reason, new materials need to be developed for this critical tribological interface. The overall goal of this program is the development of piston ring/cylinder liner material pairs which would be able to provide the required friction and wear properties at these more severe operating conditions. More specifically, this program first selected, and then evaluated, potential d/wear resistant coatings which could be applied to either piston rings an or cylinder liners and provide, at 350{degree}C under lubricated conditions, coefficients of friction below 0.1 and wear rates of less than 25 {times} lO{sup {minus}6} mm/hour. The processes selected for applying the candidate wear resistant coatings to piston rings and/or cylinder liners were plasma spraying, chemical vapor, physical vapor and low temperature arc vapor deposition techniques as well as enameling techniques.

  18. In situ analysis of aqueous structure and adsorption at fluorocarbon, hydrocarbon and mineral surfaces

    NASA Astrophysics Data System (ADS)

    Hopkins, Adam Justin

    Altering and controlling the properties of solid surfaces in aqueous or other liquid phase environments has been a sought after objective for decades. With the discovery of chemisorbed self-assembled monolayers, this dream has become a reality. Oxide and metal surfaces can now be readily coated with an array of commercially available products to produce a desired fnctionality. The presence of these coatings on solid surfaces affects properties of the interfacial region by altering interfacial electrostatic fields, changing the structure of interfacial water molecules and altering the interactions of adsorbed species. This dissertation reports on in situ studies of adsorption at several solid/aqueous interfaces using vibrational sum-frequency spectroscopy, a surface specific technique. These studies are augmented by the use of atomic force microscopy and contact angle goniometry to characterize the prepared surfaces and their interactions with adsorbates. The studies investigate how changes in the surface structure and chemistry, as well as the bulk aqueous phase, affect interfacial structure. The studies within are primarily focused on the interactions of water with bare and functionalized fused silica and the relationship between the aqueous phase composition and the structure of fluorocarbon and hydrocarbon self-assembled monolayers. The variations in aqueous structure are then examined in detail using ionic strength controlled experiments to understand the direct interactions of water hydrophobically coated silica. This analysis is followed by an investigation of the competitive adsorption of methanol and water at fluorocarbon and hydrocarbon monolayers which show spectroscopic signatures of the interaction strength between fluorocarbons and hydrocarbons. Further studies are performed using butylammonium chloride to verify these spectroscopic signatures and reveal different molecular structures of adsorbed species at chemically different hydrophobic surfaces

  19. Blanch Resistant and Thermal Barrier NiAl Coating Systems for Advanced Copper Alloys

    NASA Technical Reports Server (NTRS)

    Raj, Sai V. (Inventor)

    2005-01-01

    A method of forming an environmental resistant thermal barrier coating on a copper alloy is disclosed. The steps include cleansing a surface of a copper alloy, depositing a bond coat on the cleansed surface of the copper alloy, depositing a NiAl top coat on the bond coat and consolidating the bond coat and the NiAl top coat to form the thermal barrier coating. The bond coat may be a nickel layer or a layer composed of at least one of copper and chromium-copper alloy and either the bond coat or the NiAl top coat or both may be deposited using a low pressure or vacuum plasma spray.

  20. Blanch Resistant and Thermal Barrier NiAl Coating Systems for Advanced Copper Alloys

    NASA Technical Reports Server (NTRS)

    Raj, Sai V. (Inventor)

    2005-01-01

    A method of forming an environmental resistant thermal barrier coating on a copper alloy is disclosed. The steps include cleansing a surface of a copper alloy, depositing a bond coat on the cleansed surface of the copper alloy, depositing a NiAl top coat on the bond coat and consolidating the bond coat and the NiAl top coat to form the thermal barrier coating. The bond coat may be a nickel layer or a layer composed of at least one of copper and chromium-copper alloy and either the bond coat or the NiAl top coat or both may be deposited using a low pressure or vacuum plasma spray.

  1. Corrosion resistant coatings. (Latest citations from the NTIS bibliographic database). NewSearch

    SciTech Connect

    Not Available

    1994-11-01

    The bibliography contains citations concerning the technology and evaluation of corrosion resistant coatings. Citations discuss plastic, ceramic, antifouling, metal, and antireflecting coatings. References to applications of coatings in nuclear reactors, underwater equipment, and military equipment are included. (Contains 250 citations and includes a subject term index and title list.)

  2. Structure Analysis Of Corrosion Resistant Thermal Sprayed Coatings On Low Alloy Steels

    SciTech Connect

    Chaliampalias, D.; Vourlias, G.; Pistofidis, N.; Pavlidou, E.; Stergiou, A.; Stergioudis, G.; Polychroniadis, E. K.

    2007-04-23

    Metallic coatings have been proved to reduce the rate of corrosion of steel in various atmospheres. In this work the structure of Al, Cu-Al and Zn thermal sprayed coatings is examined. The as formed coatings are extremely rough, and they are composed of several phases which increase corrosion resistance as it was determined Salt Spray Chamber tests.

  3. Flame-resistant textiles

    NASA Technical Reports Server (NTRS)

    Fogg, L. C.; Stringham, R. S.; Toy, M. S.

    1980-01-01

    Flame resistance treatment for acid resistant polyamide fibers involving photoaddition of fluorocarbons to surface has been scaled up to treat 10 yards of commercial width (41 in.) fabric. Process may be applicable to other low cost polyamides, polyesters, and textiles.

  4. Flame-resistant textiles

    NASA Technical Reports Server (NTRS)

    Fogg, L. C.; Stringham, R. S.; Toy, M. S.

    1980-01-01

    Flame resistance treatment for acid resistant polyamide fibers involving photoaddition of fluorocarbons to surface has been scaled up to treat 10 yards of commercial width (41 in.) fabric. Process may be applicable to other low cost polyamides, polyesters, and textiles.

  5. One-step spray-coating process for the fabrication of colorful superhydrophobic coatings with excellent corrosion resistance.

    PubMed

    Li, Jian; Wu, Runni; Jing, Zhijiao; Yan, Long; Zha, Fei; Lei, Ziqiang

    2015-10-06

    A simple method was used to generate colorful hydrophobic stearate particles via chemical reactions between inorganic salts and sodium stearate. Colored self-cleaning superhydrophobic coatings were prepared through a facile one-step spray-coating process by spraying the stearate particle suspensions onto stainless steel substrates. Furthermore, the colorful superhydrophobic coating maintains excellent chemical stability under both harsh acidic and alkaline circumstances. After being immersed in a 3.5 wt % NaCl aqueous solution for 1 month, the as-prepared coatings remained superhydrophobic; however, they lost their self-cleaning property with a sliding angle of about 46 ± 3°. The corrosion behavior of the superhydrophobic coatings on the Al substrate was characterized by the polarization curve and electrochemical impedance spectroscopy (EIS). The electrochemical corrosion test results indicated that the superhydrophobic coatings possessed excellent corrosion resistance, which could supply efficient and long-term preservation for the bare Al substrate.

  6. Investigation to identify paint coatings resistive to microorganism growth

    NASA Technical Reports Server (NTRS)

    Cooper, C. W.; Kemp, H. T.

    1971-01-01

    All selected coatings contain nutrients that support microbial growth and survival. Incorporation of microbiocidal agents into coatings more susceptible to attack is recommended for improved inhibition of microorganism growth and for increased protection against deterioration of coatings by microorganisms.

  7. Detecting Corrosion Resistance of Coated Steel Rebars by Electrochemical Technique (eis)

    NASA Astrophysics Data System (ADS)

    Ryou, J.; Shah, S.

    Electrochemical impedance spectroscopy (EIS) is one of the electrochemical techniques used in materials science. The present measurements are used to evaluate the corrosion resistance of new types of coated steel rebar used in reinforced concrete. In this study, Si-based coating materials are used and evaluated, because adding Si to metals and alloys, including steel, generally increases their corrosion, oxidation, and erosion resistance. The result suggests that electrochemical impedance spectroscopy may be useful for monitoring corrosion activity on coated steel rebars. Based upon impedance changes, it appears that the silicon powder coating bonds well to the steel, and that the coating has a good performance.

  8. Corrosion resistance properties of organic inorganic hybrid coatings on 2024 aluminum alloy

    NASA Astrophysics Data System (ADS)

    Liu, Yan; Sun, Dezhi; You, Hong; Chung, Jong Shik

    2005-06-01

    Three kinds of organic-inorganic hybrid coatings modified by tetraethoxysilane (TEOS) were prepared using precursors of vinyltrimethoxysilane (VMS), [3-(methacryloxy)propyl] trimethoxysilane (MPMS) and (3-glycidoxyproyl) trimethoxysilane (GPMS). Properties of corrosion resistance were tested by potentiodynamic polarization curves. Salt spray test and SEM images were also employed to examine the ablitity of coatings to resist long-time corrosion. The results show that hybrid coatings are effective for inhibiting corrosion reaction. Corrosion currents of VMS coating and MPMS coating were 300 times smaller than that of bare sample. The corrosion current of hybrid coatings is smallest when TEOS content reaches 15-20%. It was found that VMS coatings have the strongest ability to resist salt spray corrosion.

  9. The Development of Erosion and Impact Resistant Turbine Airfoil Thermal Barrier Coatings

    NASA Technical Reports Server (NTRS)

    Zhu, Dongming; Miller, Robert A.

    2007-01-01

    Thermal barrier coatings are used in gas turbine engines to protect engine hot-section components in the harsh combustion environments and extend component lifetimes. For thermal barrier coatings designed for turbine airfoil applications, further improved erosion and impact resistance are crucial for engine performance and durability. Advanced erosion resistant thermal barrier coatings are being developed, with a current emphasis on the toughness improvements using a combined rare earth- and transition metal-oxide doping approach. The performance of the doped thermal barrier coatings has been evaluated in burner rig and laser heat-flux rig simulated engine erosion and thermal gradient environments. The results have shown that the coating composition optimizations can effectively improve the erosion and impact resistance of the coating systems, while maintaining low thermal conductivity and cyclic durability. The erosion and impact damage mechanisms of the thermal barrier coatings will also be discussed.

  10. Performance Evaluation and Modeling of Erosion Resistant Turbine Engine Thermal Barrier Coatings

    NASA Technical Reports Server (NTRS)

    Miller, Robert A.; Zhu, Dongming; Kuczmarski, Maria

    2008-01-01

    The erosion resistant turbine thermal barrier coating system is critical to the rotorcraft engine performance and durability. The objective of this work was to determine erosion resistance of advanced thermal barrier coating systems under simulated engine erosion and thermal gradient environments, thus validating a new thermal barrier coating turbine blade technology for future rotorcraft applications. A high velocity burner rig based erosion test approach was established and a new series of rare earth oxide- and TiO2/Ta2O5- alloyed, ZrO2-based low conductivity thermal barrier coatings were designed and processed. The low conductivity thermal barrier coating systems demonstrated significant improvements in the erosion resistance. A comprehensive model based on accumulated strain damage low cycle fatigue is formulated for blade erosion life prediction. The work is currently aiming at the simulated engine erosion testing of advanced thermal barrier coated turbine blades to establish and validate the coating life prediction models.

  11. On the Problem of Wear Resistant Coatings Separation From Tools and Machine Elements

    NASA Astrophysics Data System (ADS)

    Petrushin, S. I.; Gubaidulina, R. H.; Gruby, S. V.; Likholat, A. V.

    2015-09-01

    The article considers separation of wear resistant coatings of tool and engineering materials which arises both during coating fabrication and use of the product. The cause of this phenomenon is assumed to be related to thermal residual stresses generating on the coating- substrate border. These stresses have been analyzed and methods are provided to calculate it after produced composite material is cooled down from the temperature of coating synthesis to the ambient temperature. A no-fracture condition has been stated in relation to coating- substrate thicknesses, temperature differences and physical and mechanical properties of combined materials. The issue of intermediate layer incorporation with pre-set parameters has been discussed. A co-effect of thermal residual and functional stresses on the strength of the boundary layer has been considered when heating, tension and compression of a product with wear resistant coating. Conclusions have been made, as well as recommendations to improve fracture strength of products with thin wear resistant coatings.

  12. Rolling-contact and wear resistance of hard coatings on bearing-steel substrates

    SciTech Connect

    Erdemir, A.

    1992-02-01

    Ever-increasing needs for high-performance ball- and roller-bearing components that can endure extreme applications have led to a growing interest in hard coatings for improved fatigue life and wear resistance. In particular, hard TiN and TiC coatings and, quite recently, diamond like carbon films have attracted much attention from manufacturers that produce bearing systems for both rolling- and sliding-contact applications. This paper presents an overview that highlights recent incremental progress in achieving improved fatigue and wear resistance in bearing steels through the use of hard coatings. Effects of coating adhesion, thickness, and morphology on fatigue and wear resistance of hard coatings are discussed in detail. Specific references are made to a few mechanistic models that correlate coating thickness and adhesion to improved fatigue life and wear resistance.

  13. A review of the use of wear-resistant coatings in the cutting-tool industry

    NASA Technical Reports Server (NTRS)

    Salik, J.

    1983-01-01

    The main mechanisms involved in the wear of cutting tools are reviewed. Evaluation of the different coating properties required for the reduction of the different kinds of wear was also reviewed. The types of coatings and their ranges of applicability are presented and discussed in view of their properties. Various coating processes as well as their advantages and shortcomings are described. Potential future developments in the field of wear-resistant coatings are discussed.

  14. Corrosion resistant thermal barrier coating. [protecting gas turbines and other engine parts

    NASA Technical Reports Server (NTRS)

    Levine, S. R.; Miller, R. A.; Hodge, P. E. (Inventor)

    1981-01-01

    A thermal barrier coating system for protecting metal surfaces at high temperature in normally corrosive environments is described. The thermal barrier coating system includes a metal alloy bond coating, the alloy containing nickel, cobalt, iron, or a combination of these metals. The system further includes a corrosion resistant thermal barrier oxide coating containing at least one alkaline earth silicate. The preferred oxides are calcium silicate, barium silicate, magnesium silicate, or combinations of these silicates.

  15. A study of the deposition of carbide coatings on graphite fibers. [to increase electrical resistance

    NASA Technical Reports Server (NTRS)

    Suplinskas, R. J.; Henze, T. W.

    1979-01-01

    The chemical vapor deposition of boron carbide and silicon carbide on graphite fibers to increase their electrical resistance was studied. Silicon carbide coatings were applied without degradation of the mechanical properties of the filaments. These coatings typically added 1000 ohms to the resistance of a filament as measured between two mercury pools. When SiC-coated filaments were oxidized by refluxing in boiling phosphoric acid, average resistance increased by an additional 1000 ohms; in addition resistance increases as high as 150 K ohms and breakdown voltages as high as 17 volts were noted. Data on boron carbide coatings indicated that such coatings would not be effective in increasing resistance, and would degrade the mechanical properties.

  16. Ceramic Coatings for Corrosion Resistant Nuclear Waste Container Evaluated in Simulated Ground Water at 90?C

    SciTech Connect

    Haslam, J J; Farmer, J C

    2004-03-31

    Ceramic materials have been considered as corrosion resistant coatings for nuclear waste containers. Their suitability can be derived from the fully oxidized state for selected metal oxides. Several types of ceramic coatings applied to plain carbon steel substrates by thermal spray techniques have been exposed to 90 C simulated ground water for nearly 6 years. In some cases no apparent macroscopic damage such as coating spallation was observed in coatings. Thermal spray processes examined in this work included plasma spray, High Velocity Oxy Fuel (HVOF), and Detonation Gun. Some thermal spray coatings have demonstrated superior corrosion protection for the plain carbon steel substrate. In particular the HVOF and Detonation Gun thermal spray processes produced coatings with low connected porosity, which limited the growth rate of corrosion products. It was also demonstrated that these coatings resisted spallation of the coating even when an intentional flaw (which allowed for corrosion of the carbon steel substrate underneath the ceramic coating) was placed in the coating. A model for prediction of the corrosion protection provided by ceramic coatings is presented. The model includes the effect of the morphology and amount of the porosity within the thermal spray coating and provides a prediction of the exposure time needed to produce a crack in the ceramic coating.

  17. The hardness, adhesion, and wear resistance of coatings developed for cobalt-base alloys

    SciTech Connect

    Cockeram, B.V.; Wilson, W.L.

    2000-05-01

    One potential approach for reducing the level of nuclear plant radiation exposure that results from activated cobalt wear debris is the use of a wear resistant coating. However, large differences in stiffness between a coating/substrate can result in high interfacial stresses that produce coating de-adhesion when a coated substrate is subjected to high stress wear contact. Scratch adhesion and indentation tests have been used to identify four promising coating processes [1,2]: (1) the use of a thin Cr-nitride coating with a hard and less-stiff interlayer, (2) the use of a thick, multilayered Cr-nitride coating with graded layers, (3) use of the duplex approach, or nitriding to harden the material subsurface followed by application of a multilayered Cr-nitride coating, and (4) application of nitriding alone. The processing, characterization, and adhesion of these coating systems are discussed. The wear resistance and performance has been evaluated using laboratory pin-on-disc, 4-ball, and high stress rolling contact tests. Based on the results of these tests, the best coating candidate from the high-stress rolling contact wear test was the thin duplex coating, which consists of ion nitriding followed deposition of a thin Cr-nitride coating, while the thin Cr-nitride coating exhibited the best results in the 4-ball wear test.

  18. PROCESS FOR DECONTAMINATING LIQUID FLUOROCARBONS OF OIL SUSPENDED THEREIN

    DOEpatents

    Schneider, H.; Massey, B.J.

    1958-12-01

    Decontaminatlon of a bulk of liquld fluorocarbon contaminated with oil and water can be accomplished by passlng the contaminated material through a bed of either silica gel, activated alumina or activated carbon to absorb the contaminants.

  19. Materials for Advanced Turbine Engines (MATE). Project 4: Erosion resistant compressor airfoil coating

    NASA Technical Reports Server (NTRS)

    Rashid, J. M.; Freling, M.; Friedrich, L. A.

    1987-01-01

    The ability of coatings to provide at least a 2X improvement in particulate erosion resistance for steel, nickel and titanium compressor airfoils was identified and demonstrated. Coating materials evaluated included plasma sprayed cobalt tungsten carbide, nickel carbide and diffusion applied chromium plus boron. Several processing parameters for plasma spray processing and diffusion coating were evaluated to identify coating systems having the most potential for providing airfoil erosion resistance. Based on laboratory results and analytical evaluations, selected coating systems were applied to gas turbine blades and evaluated for surface finish, burner rig erosion resistance and effect on high cycle fatigue strength. Based on these tests, the following coatings were recommended for engine testing: Gator-Gard plasma spray 88WC-12Co on titanium alloy airfoils, plasma spray 83WC-17Co on steel and nickel alloy airfoils, and Cr+B on nickel alloy airfoils.

  20. Microstructure of laser-clad high-temperature self-lubricating wear-resistant composite coatings

    NASA Astrophysics Data System (ADS)

    Liu, X. B.; Wang, C. M.; Yu, L. G.; Wang, Hua Ming

    1999-09-01

    In this paper, a 5 kW cw CO2 laser was used to fabricate a new high-temperature self-lubricating wear-resistant composite coating on austenite stainless steel 1Cr18Ni9Ti. Microstructure of the coatings was characterized by OM, SEM, XRD and EDS as functions of laser processing parameters. The hybrid composite coating consists of rapidly solidified wear-resistant primary Cr7C3 and eutectic Cr23C6 carbides, high-temperature self-lubricating CaAgF4 or CaF2 particles and the oxidation-resistant austenitic Ni-Cr matrix. Microstructure and hardness within the whole laser clad composite coating is homogeneous and the bonding to the substrate is purely metallurgical. Microhardness of the composite coating is 700 approximately 1000 HV on average. The hybrid composite coatings fabricated by laser cladding are expected to have good high-temperature tribological properties.

  1. Bioinspired Zwitterionic Surface Coatings with Robust Photostability and Fouling Resistance.

    PubMed

    Huang, Chun-Jen; Chu, Sz-Hau; Wang, Lin-Chuan; Li, Chien-Hung; Lee, T Randall

    2015-10-28

    Great care has been paid to the biointerface between a bulk material and the biological environment, which plays a key role in the optimized performance of medical devices. In this work, we report a new superhydrophilic adsorbate, called L-cysteine betaine (Cys-b), having branched zwitterionic groups that give rise to surfaces and nanoparticles with enhanced chemical stability, biofouling resistance, and inertness to environmental changes. Cys-b was synthesized from the amphoteric sulfur-containing amino acid, L-cysteine (Cys), by quaternization of its amino group. Gold surfaces modified with Cys-b exhibited prominent repellence against the nonspecific adsorption of proteins, bacteria, and fibroblast cells. In addition, Cys-b existed in zwitterionic form over a wide pH range (i.e., pH 3.4 to 10.8), and showed excellent suppression in photoinduced oxidation on gold substrates. Furthermore, the modification of hollow Ag@Au nanoshells with Cys-b gave rise to nanoparticles with excellent colloidal stability and resistance to coordinative interaction with Cu(2+). Taken together, the unique features of Cys-b offer a new nanoscale coating for use in a wide spectrum of applications.

  2. Decontamination by cleaning with fluorocarbon surfactant solutions

    SciTech Connect

    Kaiser, R.; Benson, C.E.; Meyers, E.S.; Vaughen, V.C.A.

    1994-02-01

    In the nuclear industry, facilities and their components inevitably become contaminated with radioactive materials. This report documents the application of a novel particle-removal process developed by Entropic Systems, Inc. (ESI), to decontaminate critical instruments and parts that are contaminated with small radioactive particles that adhere to equipment surfaces. The tests were performed as a cooperative effort between ESI and the Chemical Technology Division of the Oak Ridge National Laboratory (ORNL). ESI developed a new, environmentally compatible process to remove small particles from solid surfaces that is more effective than spraying or sonicating with CFC-113. This process uses inert perfluorinated liquids as working media; the liquids have zero ozone-depleting potential, are nontoxic and nonflammnable, and are generally recognized as nonhazardous materials. In the ESI process, parts to be cleaned are first sprayed or sonicated with a dilute solution of a high-molecular-weight fluorocarbon surfactant in an inert perfluorinated liquid to effect particle removal. The parts are then rinsed with the perfluorinated liquid to remove the fluorocarbon surfactant applied in the first step, and the residual rinse liquid is then evaporated from the parts into an air or nitrogen stream from which it is recovered. Nuclear contamination is inherently a surface phenomenon. The presence of radioactive particles is responsible for all ``smearable`` contamination and, if the radioactive particles are small enough, for some of the fixed contamination. Because radioactivity does not influence the physical chemistry of particle adhesion, the ESI process should be just as effective in removing radioactive particles as it is in removing nonradioactive particles.

  3. Wear and corrosion resistance of anti-bacterial Ti-Cu-N coatings on titanium implants

    NASA Astrophysics Data System (ADS)

    Wu, Haibo; Zhang, Xiangyu; He, Xiaojing; Li, Meng; Huang, Xiaobo; Hang, Ruiqiang; Tang, Bin

    2014-10-01

    Anti-bacterial coatings with excellent wear and corrosion resistance play a vital role in ensuring the durability of implant materials in constant use. To this end, a novel anti-bacterial surface modification by combining magnetron sputtering with plasma nitriding was adopted in this paper to fabricate Cu-bearing Ti-based nitrides coatings (Ti-Cu-N) on titanium surface. The anti-bacterial properties of Ti-Cu-N coatings were evaluated. The microstructures and composition of the coatings were investigated by using FESEM, EDS, GDOES, XRD. The wear and corrosion resistance of the coatings were investigated. The results confirmed that an anti-bacterial Ti-Cu-N coating with a thickness of 6 μm and good adhesive strength to substrate was successfully achieved on titanium surface. As implied by XRD, the coatings were consisted of TiN, Ti2N, TiN0.3 phases. The surface micro-hardness and wear resistance of Ti-Cu-N coatings were significantly enhanced after plasma nitriding treatment. The analysis of potentiodynamic polarization curves and Nyquist plots obtained in 0.9 wt.% NaCl solution suggested that the Ti-Cu-N coatings also exhibited an excellent corrosion resistance. As mentioned above, it can be concluded that the duplex-treatment reported here was a versatile approach to develop anti-bacterial Ti-Cu-N coatings with excellent comprehensive properties on titanium implants.

  4. Development and Life Prediction of Erosion Resistant Turbine Low Conductivity Thermal Barrier Coatings

    NASA Technical Reports Server (NTRS)

    Zhu, Dongming; Miller, Robert A.; Kuczmarski, Maria A.

    2010-01-01

    Future rotorcraft propulsion systems are required to operate under highly-loaded conditions and in harsh sand erosion environments, thereby imposing significant material design and durability issues. The incorporation of advanced thermal barrier coatings (TBC) in high pressure turbine systems enables engine designs with higher inlet temperatures, thus improving the engine efficiency, power density and reliability. The impact and erosion resistance of turbine thermal barrier coating systems are crucial to the turbine coating technology application, because a robust turbine blade TBC system is a prerequisite for fully utilizing the potential coating technology benefit in the rotorcraft propulsion. This paper describes the turbine blade TBC development in addressing the coating impact and erosion resistance. Advanced thermal barrier coating systems with improved performance have also been validated in laboratory simulated engine erosion and/or thermal gradient environments. A preliminary life prediction modeling approach to emphasize the turbine blade coating erosion is also presented.

  5. Application of Plasma Spraying as a Precursor in the Synthesis of Oxidation-Resistant Coatings

    NASA Astrophysics Data System (ADS)

    Ritt, P.; Lu-Steffes, O.; Sakidja, R.; Perepezko, J. H.; Lenling, W.; Crawmer, D.; Beske, J.

    2013-08-01

    Thermal spray methods offer a versatile and flexible approach to the manufacture of coatings as a final product. A novel application of thermal spray coating is demonstrated by incorporating a plasma-sprayed Mo layer coating as a precursor step within an integrated costing design. The effectiveness of the two-step design is illustrated for aluminoborosilica coatings on SiC/C composites and W substrates based on the plasma-sprayed Mo precursor and subsequent codeposition of Si and B by a pack cementation method. Even with incomplete precursor coverage, an aluminoborosilica coating is developed because of the high initial fluidity of the as-pack coating. An effective oxidation resistance is observed following exposure at elevated temperatures (1373-1673 K) in ambient air and during torch testing at 1773 K, providing clear evidence that the plasma spraying of Mo is a viable precursor step in the formation of the oxidation-resistant Mo-Si-B-based coating.

  6. Fluorinated diamond particles bonded in a filled fluorocarbon resin matrix

    DOEpatents

    Taylor, G.W.; Roybal, H.E.

    1983-11-14

    A method of producing fluorinated diamond particles bonded in a filled fluorocarbon resin matrix. Simple hot pressing techniques permit the formation of such matrices from which diamond impregnated grinding tools and other articles of manufacture can be produced. Teflon fluorocarbon resins filled with Al/sub 2/O/sub 3/ yield grinding tools with substantially improved work-to-wear ratios over grinding wheels known in the art.

  7. Fluorinated diamond particles bonded in a filled fluorocarbon resin matrix

    DOEpatents

    Taylor, Gene W.; Roybal, Herman E.

    1985-01-01

    A method of producing fluorinated diamond particles bonded in a filled fluorocarbon resin matrix. Simple hot pressing techniques permit the formation of such matrices from which diamond impregnated grinding tools and other articles of manufacture can be produced. Teflon fluorocarbon resins filled with Al.sub.2 O.sub.3 yield grinding tools with substantially improved work-to-wear ratios over grinding wheels known in the art.

  8. Fluorocarbon compounds in MRI diagnostics and medical therapy

    NASA Astrophysics Data System (ADS)

    Pirogov, Yu

    2016-02-01

    The lecture describes the application of fluorocarbon compounds as blood substitutes and contrasting preparations in MRI diagnostics. A blood substitute product fluorocarbon Perfluorane® has shown effectiveness in oxygen delivery to the tissues of living organisms, and cardioprotective effect which does not depend on the patient's blood group. Inclusion of paramagnetic atoms (gadolinium, iron, etc.) to the Perfluorane® chemical formula creates a new compound with high MRI contrast efficiencies at Larmor frequencies of protons so and fluorine-19 nuclei.

  9. The Effect of Coating Thickness on Corrosion Resistance of Hydroxyapatite Coated Ti6Al4V and 316L SS Implants

    NASA Astrophysics Data System (ADS)

    Aksakal, B.; Gavgali, M.; Dikici, B.

    2010-08-01

    Hydroxyapatite (HAP) has been coated onto Ti6Al4V and 316L SS substrates by sol-gel method. The coating thicknesses for the analysis were about 40 and 72 μm. Adhesion and corrosion tests have been conducted on uncoated and HAP-coated substrates. The coatings were characterized by XRD, SEM, and adhesion analysis. The corrosion resistance was examined in vitro by potentiodynamic polarization technique in Ringer’s solution at room temperature. Electrochemical analysis indicated that the highest corrosion susceptibility was found on 72-μm-coated 316L SS, and the 40-μm HAP-coated Ti6Al4V showed the highest corrosion resistance. It was observed that the coating thickness was an effective parameter on both adhesion and corrosion resistance. It was shown that adhesion and corrosion resistance decreased with increasing coating thickness on both substrates.

  10. Hexagonal Boron Nitride Nanosheets as High-Performance Binder-Free Fire-Resistant Wood Coatings.

    PubMed

    Liu, Juanjuan; Kutty, Rajendrannair Govindan; Zheng, Qingshen; Eswariah, Varrla; Sreejith, Sivaramapanicker; Liu, Zheng

    2017-01-01

    Hexagonal boron nitride (h-BN) nanosheets are synthesized through a facile shear force liquid phase exfoliation method and their use as a binder-free oxidation and fire-resistant wood coating is demonstrated. Characterized by intrinsic low thermal diffusivity and thermal effusivity, h-BN nanosheet coatings show an excellent fire resistance and oxidation resistance up to 900 °C in air. © 2016 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  11. Demonstration of Corrosion-Resistant Coatings for Air-Conditioning Coils and Fins

    DTIC Science & Technology

    2015-06-01

    ER D C/ CE RL T R- 15 -1 2 DoD Corrosion Prevention and Control Program Demonstration of Corrosion -Resistant Coatings for Air...acwc.sdp.sirsi.net/client/default. DoD Corrosion Prevention and Control Program ERDC/CERL TR 15-12 June 2015 Demonstration of Corrosion -Resistant...Evaluation of Corrosion Resistant Coatings for Air Conditioning Coils in Hawaii” ERDC/CERL TR-15-12 ii Abstract Department of Defense military

  12. 2D Heterostructure coatings of hBN-MoS2 layers for corrosion resistance

    NASA Astrophysics Data System (ADS)

    Vandana, Sajith; Kochat, Vidya; Lee, Jonghoon; Varshney, Vikas; Yazdi, Sadegh; Shen, Jianfeng; Kosolwattana, Suppanat; Vinod, Soumya; Vajtai, Robert; Roy, Ajit K.; Sekhar Tiwary, Chandra; Ajayan, P. M.

    2017-02-01

    Heterostructures of atomically thin 2D materials could have improved physical, mechanical and chemical properties as compared to its individual components. Here we report, the effect of heterostructure coatings of hBN and MoS2 on the corrosion behavior as compared to coatings employing the individual 2D layer compositions. The poor corrosion resistance of MoS2 (widely used as wear resistant coating) can be improved by incorporating hBN sheets. Depending on the atomic stacking of the 2D sheets, we can further engineer the corrosion resistance properties of these coatings. A detailed spectroscopy and microscopy analysis has been used to characterize the different combinations of layered coatings. Detailed DFT based calculation reveals that the effect on the electrical properties due to atomic stacking is one of the major reasons for the improvement seen in corrosion resistance.

  13. Development of wear-resistant coatings for cobalt-base alloys

    SciTech Connect

    Cockeram, B.V.

    1999-03-01

    The costs and hazards resulting from nuclear plant radiation exposure with activated cobalt wear debris could potentially be reduced by covering the cobalt-base materials with a wear resistant coating. However, the hardnesses of many cobalt-base wear alloys are significantly lower than conventional PVD hard coatings, and mechanical support of the hard coating is a concern. Four approaches have been taken to minimize the hardness differences between the substrate and PVD hard coating: (1) use a thin Cr-nitride hard coating with layers that are graded with respect to hardness, (2) use a thicker, multilayered coating (Cr-nitride or Zr-nitride) with graded layers, (3) use nitriding to harden the alloy subsurface followed by application of a multilayered coating of Cr-nitride, and (4) use of nitriding alone. Since little work has been done on application of PVD hard coatings to cobalt-base alloys, some details on process development and characterization of the coatings is presented. Scratch testing was used to evaluate the adhesion of the different coatings. A bench-top rolling contact test was used to evaluate the wear resistance of the coatings. The test results are discussed, and the more desirable coating approaches are identified.

  14. Formation of high heat resistant coatings by using gas tunnel type plasma spraying.

    PubMed

    Kobayashi, A; Ando, Y; Kurokawa, K

    2012-06-01

    Zirconia sprayed coatings are widely used as thermal barrier coatings (TBC) for high temperature protection of metallic structures. However, their use in diesel engine combustion chamber components has the long run durability problems, such as the spallation at the interface between the coating and substrate due to the interface oxidation. Although zirconia coatings have been used in many applications, the interface spallation problem is still waiting to be solved under the critical conditions such as high temperature and high corrosion environment. The gas tunnel type plasma spraying developed by the author can make high quality ceramic coatings such as Al2O3 and ZrO2 coating compared to other plasma spraying method. A high hardness ceramic coating such as Al2O3 coating by the gas tunnel type plasma spraying, were investigated in the previous study. The Vickers hardness of the zirconia (ZrO2) coating increased with decreasing spraying distance, and a higher Vickers hardness of about Hv = 1200 could be obtained at a shorter spraying distance of L = 30 mm. ZrO2 coating formed has a high hardness layer at the surface side, which shows the graded functionality of hardness. In this study, ZrO2 composite coatings (TBCs) with Al2O3 were deposited on SS304 substrates by gas tunnel type plasma spraying. The performance such as the mechanical properties, thermal behavior and high temperature oxidation resistance of the functionally graded TBCs was investigated and discussed. The resultant coating samples with different spraying powders and thickness are compared in their corrosion resistance with coating thickness as variables. Corrosion potential was measured and analyzed corresponding to the microstructure of the coatings. High Heat Resistant Coatings, Gas Tunnel Type Plasma Spraying, Hardness,

  15. Thermodynamic properties of gaseous fluorocarbons and isentropic equilibrium expansions of two binary mixtures of fluorocarbons and argon

    NASA Technical Reports Server (NTRS)

    Talcott, N. A., Jr.

    1977-01-01

    Equations and computer code are given for the thermodynamic properties of gaseous fluorocarbons in chemical equilibrium. In addition, isentropic equilibrium expansions of two binary mixtures of fluorocarbons and argon are included. The computer code calculates the equilibrium thermodynamic properties and, in some cases, the transport properties for the following fluorocarbons: CCl2F, CCl2F2, CBrF3, CF4, CHCl2F, CHF3, CCL2F-CCl2F, CCLF2-CClF2, CF3-CF3, and C4F8. Equilibrium thermodynamic properties are tabulated for six of the fluorocarbons(CCl3F, CCL2F2, CBrF3, CF4, CF3-CF3, and C4F8) and pressure-enthalpy diagrams are presented for CBrF3.

  16. Corrosion-resistant coating for GTE compressor parts made of steels with low tempering temperatures

    NASA Astrophysics Data System (ADS)

    Muboyadzhyan, S. A.; Egorova, L. P.; Gorlov, D. S.; Bulavintseva, E. E.

    2017-01-01

    The corrosion resistance of an Ni-Co-Cr-Al-Si-Y + SPh (SPh is silicophosphate impregnation) alloy coating on 30Kh13, 38Kh2MYuA, VKS5, and VKS7 structural steels with low tempering temperatures has been studied. The steel-coating compositions have been tested to determine the accelerated cyclic corrosion resistance, the corrosion resistance under tropic climate chamber conditions and in salt fog, the stress corrosion resistance, and the corrosion resistance in an industrial atmosphere. The heat stability of coated samples is studied, metallographic studies of the samples before and after the tests are performed, and the influence of the coating on the strength characteristics of the structural steels is studied.

  17. High temperature ceramic articles having corrosion resistant coating

    DOEpatents

    Stinton, David P.; Lee, Woo Y.

    1997-01-01

    A ceramic article which includes a porous body of SiC fibers, Si.sub.3 N.sub.4 fibers, SiC coated fibers or Si.sub.3 N.sub.4 coated fibers, having at least one surface, the article having a coating of AlN adherently disposed throughout at least a portion of the porous body.

  18. Effects of annealing heat treatment on the corrosion resistance of Zn/Mg/Zn multilayer coatings

    NASA Astrophysics Data System (ADS)

    Bae, KiTae; La, JoungHyun; Lee, InGyu; Lee, SangYul; Nam, KyungHoon

    2017-05-01

    Zn coatings alloyed with magnesium offer superior corrosion resistance compared to pure Zn or other Zn-based alloy coatings. In this study, Zn/Mg/Zn multilayer coatings with various Mg layer thicknesses were synthesized using an unbalanced magnetron sputtering process and were annealed to form Zn-Mg intermetallic phases. The effects of the annealing heat treatment on the corrosion resistance of the Zn/Mg/Zn multilayer coatings were evaluated using electrochemical measurements. The extensive diffusion of magnesium species into the upper and lower zinc layer from the magnesium layer in the middle of the coating was observed after the heat treatment. This phenomenon caused (a) the porous microstructure to transition into a dense structure and (b) the formation of a MgZn2 intermetallic phase. The results of the electrochemical measurements demonstrated that the heat treated Zn/Mg/Zn multilayer coatings possessed higher levels of corrosion resistance than the non-heat treated coatings. A Zn/Mg/Zn multilayer coating with MgZn2 and (Zn) phases showed the best corrosion resistance among the heat treated coatings, which could be attributed to the reduced galvanic corrosion effects due to a small potential gradient between the MgZn2 and zinc.

  19. Plasma treatment of thin film coated with graphene flakes for the reduction of sheet resistance.

    PubMed

    Kim, Sung Hee; Oh, Jong Sik; Kim, Kyong Nam; Seo, Jin Seok; Jeon, Min Hwan; Yang, Kyung Chae; Yeom, Geun Young

    2013-12-01

    We investigated the effects of plasma treatment on the sheet resistance of thin films spray-coated with graphene flakes on polyethylene terephthalate (PET) substrates. Thin films coated with graphene flakes show high sheet resistance due to defects within graphene edges, domains, and residual oxygen content. Cl2 plasma treatment led to decreased sheet resistance when treatment time was increased, but when thin films were treated for too long the sheet resistance increased again. Optimum treatment time was related to film thickness. The reduction of sheet resistance may be explained by the donation of holes due to forming pi-type covalent bonds of Cl with carbon atoms on graphene surfaces, or by C--Cl bonding at the sites of graphene defects. However, due to radiation damage caused by plasma treatment, sheet resistance increased with increased treatment time. We found that the sheet resistance of PET film coated with graphene flakes could be decreased by 50% under optimum conditions.

  20. Microstructure and Corrosion Resistance of Electrodeposited Ni-Cu-Mo Alloy Coatings

    NASA Astrophysics Data System (ADS)

    Meng, Xinjing; Shi, Xi; Zhong, Qingdong; Shu, Mingyong; Xu, Guanquan

    2016-11-01

    This paper deals with the electrodeposition of Ni-Cu-Mo ternary alloy coatings on low-carbon steel substrate from an aqueous citrate sulfate bath. The structures and microstructure of coatings were characterized by scanning electron microscopy and x-ray diffractometry. The corrosion resistance of coatings was investigated by potentiodynamic polarization (Tafel) and electrochemical impedance spectroscopy techniques. The results show that the Ni-Cu-Mo coatings are mainly composed of fcc-Ni phase and a small amount of NiCu phase. Ni-Cu-Mo coatings exhibit a nodular surface morphology, and the roughness of electroplated coating increases with the increasing of Na2MoO4·2H2O in the bath. The corrosion performance of the coatings is significantly affected by the Mo content of the alloy coating and their surface morphology. The coating prepared in bath containing 40 g/L Na2MoO4·2H2O has the highest corrosion resistance in 3.5 wt.% NaCl solution, while that prepared in bath containing 60 g/L (or more) Na2MoO4·2H2O shows a lower corrosion resistance due to the presence of microcracks on the coating surface.

  1. Surface Modification of Polymer Photoresists in Fluorocarbon Plasma Etching

    NASA Astrophysics Data System (ADS)

    Wang, Mingmei; Kushner, Mark

    2009-10-01

    In plasma etching of high aspect ratio (AR), nm sized features, erosion of polymer photoresist (PR) can perturb the feature profile (e.g., bowing). Although cross-linking of PR due to ion and VUV fluxes could make it more resistive to etching, typically the PR etch rate is too high to maintain the pattern when the AR is large (> 20). In dielectric plasma etching using fluorocarbon gases, one strategy to prevent PR erosion is to deposit a (CxFy)n polymer on its surface. This process may be enhanced in dc-augmented capacitively coupled plasmas (CCPs) by sputtering of Si and CxFy from the dc biased electrode. Dangling bonds generated on the PR surface by ion, photon or electron bombardment trap Si and CxFy radicals forming Si-C and C-C bonds. Sputtered Si atoms can also react with CxFy radicals to produce more reactive CxFy-1 radicals which are more easily incorporated into the PR. In this talk we discuss scaling laws for radical production derived from a computational investigation of a dc-augmented dual frequency CCP reactor sustained in Ar/C4F8/O2. Fluxes of Si radicals are produced by sputtering of the dc electrode. Rates of polymer deposition on and sputtering of PR, and consequences of PR erosion (and deposition) on feature profiles will be discussed.

  2. Nano Structured Plasma Spray Coating for Wear and High Temperature Corrosion Resistance Applications

    NASA Astrophysics Data System (ADS)

    Ghosh, D.; Shukla, A. K.; Roy, H.

    2014-04-01

    The nano structured coating is a major challenge today to improve the different mechanical properties, wear and high temperature corrosion resistance behaviour of different industrial alloys. This paper is a review on synthesis of nano powder, plasma spraying methods, techniques of nano structured coating by plasma spray method, mechanical properties, tribological properties and high temperature corrosion behaviour of nano structured coating. Nano structured coatings of ceramic powders/composites are being developed for wide variety of applications like boiler, turbine and aerospace industries, which requires the resistance against wear, corrosion, erosion etc. The nano sized powders are subjected to agglomeration by spray drying, after which nano structured coating can be successfully applied over the substrate. Nano structured coating shows improved mechanical wear resistance and high temperature corrosion resistance. The significant improvement of wear and corrosion resistance is mainly attributed to formation of semi molten nano zones in case of nano structured coatings. The future scope of application of nano structured coating has also been highlighted in this paper.

  3. Thermal-electrical properties and resistance stability of silver coated yarns

    NASA Astrophysics Data System (ADS)

    Li, Yafang; Liu, Hao; Li, Xiaojiu

    2017-03-01

    Thermal-electrical properties and resistance stability of silver yarns was researched to evaluate the performance be a heating element. Three samples of silver coated yarns with different linear density and electrical resistivity, which obtained by market. Silver coated yarns were placed at the high temperature condition for ageing. The electrical resistances of yarns were increased with the ageing process. The infrared photography instrument was used to measurement the temperature variation of silver coated yarns by applied different current on. The result shows that the temperature rise with the power increases.

  4. Nano-coatings on carbon structures for interfacial modification

    NASA Astrophysics Data System (ADS)

    Pulikollu, Rajasekhar V.

    damages the ligaments and cell walls of carbon foam. This results in higher elastic modulus but lower strength. So, to get any benefit from such approaches the optimization window may be very narrow and marginal in controllability. An alternative solution would be to synthesize ultra thin film coatings without etching the surfaces. It is observed that plasma assisted coatings having thickness in the range of few nanometers (4-5nm) are completely covering the graphite substrates. The coating surface chemistry and morphology information is based upon XPS and AFM studies on pyrolytic graphite substrate. Two types of plasma surface modification techniques have been attempted: one is to make the surface more reactive for structural components and the other is to make the surface more inert for stand-alone structures. In order to achieve these goals plasma assisted oxide and fluorocarbon coatings are studied in detail. The synthesized oxide and fluorocarbon coating chemistries are comparable to conventional silica (SiO2) and polytetrafluoroethylene (PTFE, -CF2-). It is seen that the fluorocarbon coatings provide moisture resistance to graphitic foam by making the surface inert at the nanometer scale. On the other hand, plasma assisted oxide coating is a feasible and effective means of improving the wettability and dispersion of foam and nanofibers in organic polymer matrix material. Surface analysis as well as microstructural studies and mechanical tests have shown encouraging results. The interface reactions between graphite (coated and uncoated) and epoxy have also been studied in detail. Nano-scale plasma coatings have also been applied for metal matrix composites and semiconductor related applications. The fluorocarbon coating promote delamination/exfoliation of the metal on graphite, hence may be used for patterning or lithography. Oxide coatings seem to enhance the adhesion and metallic diffusion between graphite and metal, hence can be used for the development of metal

  5. NASA Glenn/AADC-Rolls Royce Collaborated to Measure Erosion Resistance on Coated Polymer Matrix Composites

    NASA Technical Reports Server (NTRS)

    Miyoshi, Kazuhisa; Sutter, James K.; Mondry, Richard; Ma, Kong; Horan, Dick; Naik, Subhash; Cupp, Randall

    2003-01-01

    Polymer matrix composites (PMCs) are increasingly used in aerospace and automotive applications because of their light weight and high strength-to-weight ratio relative to metals. However, a major drawback of PMCs is poor abrasion resistance, which restricts their use, especially at high temperatures. Simply applying a hard coating on PMCs to improve abrasion and erosion resistance is not effective since coating durability is short lived (ref. 1). Generally, PMCs have higher coefficients of thermal expansion than metallic or ceramic coatings have, and coating adhesion suffers because of poor interfacial adhesion strength. One technique commonly used to improve coating adhesion or durability is the use of bond coats that are interleaved between a coating and a substrate with vastly different coefficients of thermal expansion. An example of this remedy is the use of bondcoats for ceramic thermal barrier coatings on metallic turbine components (ref. 2). Prior collaborative research between the NASA Glenn Research Center and the Allison Advanced Development Company (AADC) demonstrated that bond coats sandwiched between PMCs and high-quality plasma-sprayed, erosion-resistant coatings substantially improved the erosion resistance of PMCs (ref. 3). One unresolved problem in this earlier collaboration was that there was no easy, accurate way to measure the coating erosion wear scar. Coating wear was determined by both profilometry and optical microscopy. Both techniques are time consuming. Wear measurement by optical microscopy requires sample destruction and does not provide a comprehensive measure of the entire wear volume. An even more subtle, yet critical, problem is that these erosion coatings contain two or more materials with different densities. Therefore, simply measuring specimen mass loss before and after erosion will not provide an accurate gauge for coating and/or substrate volume loss. By using a noncontact technique called scanning optical interferometry

  6. Oxidation resistant high temperature thermal cycling resistant coatings on silicon-based substrates and process for the production thereof

    DOEpatents

    Sarin, Vinod K.

    1990-01-01

    An oxidation resistant, high temperature thermal cycling resistant coated ceramic article for ceramic heat engine applications. The substrate is a silicon-based material, i.e. a silicon nitride- or silicon carbide-based monolithic or composite material. The coating is a graded coating of at least two layers: an intermediate AlN or Al.sub.x N.sub.y O.sub.z layer and an aluminum oxide or zirconium oxide outer layer. The composition of the coating changes gradually from that of the substrate to that of the AlN or Al.sub.x N.sub.y O.sub.z layer and further to the composition of the aluminum oxide or zirconium oxide outer layer. Other layers may be deposited over the aluminum oxide layer. A CVD process for depositing the graded coating on the substrate is also disclosed.

  7. Oxidation resistant high temperature thermal cycling resistant coatings on silicon-based substrates and process for the production thereof

    DOEpatents

    Sarin, V.K.

    1990-08-21

    An oxidation resistant, high temperature thermal cycling resistant coated ceramic article for ceramic heat engine applications is disclosed. The substrate is a silicon-based material, i.e. a silicon nitride- or silicon carbide-based monolithic or composite material. The coating is a graded coating of at least two layers: an intermediate AlN or Al[sub x]N[sub y]O[sub z] layer and an aluminum oxide or zirconium oxide outer layer. The composition of the coating changes gradually from that of the substrate to that of the AlN or Al[sub x]N[sub y]O[sub z] layer and further to the composition of the aluminum oxide or zirconium oxide outer layer. Other layers may be deposited over the aluminum oxide layer. A CVD process for depositing the graded coating on the substrate is also disclosed.

  8. Ultrathin high-temperature oxidation-resistant coatings of hexagonal boron nitride.

    PubMed

    Liu, Zheng; Gong, Yongji; Zhou, Wu; Ma, Lulu; Yu, Jingjiang; Idrobo, Juan Carlos; Jung, Jeil; MacDonald, Allan H; Vajtai, Robert; Lou, Jun; Ajayan, Pulickel M

    2013-01-01

    Hexagonal boron nitride is a two-dimensional layered material that can be stable at 1,500 °C in air and will not react with most chemicals. Here we demonstrate large-scale, ultrathin, oxidation-resistant coatings of high-quality hexagonal boron nitride layers with controlled thicknesses from double layers to bulk. We show that such ultrathin hexagonal boron nitride films are impervious to oxygen diffusion even at high temperatures and can serve as high-performance oxidation-resistant coatings for nickel up to 1,100 °C in oxidizing atmospheres. Furthermore, graphene layers coated with a few hexagonal boron nitride layers are also protected at similarly high temperatures. These hexagonal boron nitride atomic layer coatings, which can be synthesized via scalable chemical vapour deposition method down to only two layers, could be the thinnest coating ever shown to withstand such extreme environments and find applications as chemically stable high-temperature coatings.

  9. Corrosion resistance and paintability of zinc and zinc-alloy coatings for automotive sheet

    SciTech Connect

    Johnson, W.R.; Vrable, J.B.

    1984-01-01

    Electroplated and hot-dip-galvanized coatings have been widely used by the automobile industry for corrosion protection of unexposed surfaces against perforation. There is a growing interest in replacing these essentially pure zinc coatings with thinner, more corrosion resistant zinc-alloy coatings, and also in using the alloy coatings on exposed surfaces to achieve cosmetic-corrosion resistance and improved paint performance. This paper presents the results of various tests conducted to evaluate the performance of several Fe-Zn and Ni-Zn alloy coatings for these services. The coatings were evaluated in over-the-road corrosion tests and indoor ''scab'' corrosion tests, as well as conventional salt-spray tests.

  10. CrN-based wear resistant hard coatings for machining and forming tools

    NASA Astrophysics Data System (ADS)

    Yang, S.; Cooke, K. E.; Li, X.; McIntosh, F.; Teer, D. G.

    2009-05-01

    Highly wear resistant multicomponent or multilayer hard coatings, based on CrN but incorporating other metals, have been developed using closed field unbalanced magnetron sputter ion plating technology. They are exploited in coated machining and forming tools cutting and forming of a wide range of materials in various application environments. These coatings are characterized by desirable properties including good adhesion, high hardness, high toughness, high wear resistance, high thermal stability and high machining capability for steel. The coatings appear to show almost universal working characteristics under operating conditions of low and high temperature, low and high machining speed, machining of ordinary materials and difficult to machine materials, and machining under lubricated and under minimum lubricant quantity or even dry conditions. These coatings can be used for cutting and for forming tools, for conventional (macro-) machining tools as well as for micromachining tools, either as a single coating or in combination with an advanced, self-lubricating topcoat.

  11. Selected fretting-wear-resistant coatings for Ti-6 pct Al-4 pct V alloy

    NASA Technical Reports Server (NTRS)

    Bill, R. C.

    1985-01-01

    The ability of several wear-resistant coatings to reduce fretting in the Ti-6Al-4V alloy is investigated. The experimental apparatus and procedures for evaluating fretting in uncoated Ti-6Al-4V alloy and in the alloy with plasma-sprayed coatings, polymer-bonded coating, and surface treatments are described. The wear volume and wear rate for the alloys are measured and compared. It is concluded that Al2O3 with 13 percent TiO2, preoxidation and nitride surface treatments, and MoS2 sputtering result in wear-resistant surfaces; however, the polyimide coating is the most wear resistant coating in both dry and moist air, and it causes the least wear to the uncoated alloy surface.

  12. Selected fretting-wear-resistant coatings for Ti-6 pct Al-4 pct V alloy

    NASA Technical Reports Server (NTRS)

    Bill, R. C.

    1985-01-01

    The ability of several wear-resistant coatings to reduce fretting in the Ti-6Al-4V alloy is investigated. The experimental apparatus and procedures for evaluating fretting in uncoated Ti-6Al-4V alloy and in the alloy with plasma-sprayed coatings, polymer-bonded coating, and surface treatments are described. The wear volume and wear rate for the alloys are measured and compared. It is concluded that Al2O3 with 13 percent TiO2, preoxidation and nitride surface treatments, and MoS2 sputtering result in wear-resistant surfaces; however, the polyimide coating is the most wear resistant coating in both dry and moist air, and it causes the least wear to the uncoated alloy surface.

  13. Properties of solid polymer electrolyte fluorocarbon film. [used in hydrogen/oxygen fuel cells

    NASA Technical Reports Server (NTRS)

    Alston, W. B.

    1973-01-01

    The ionic fluorocarbon film used as the solid polymer electrolyte in hydrogen/oxygen fuel cells was found to exhibit delamination failures. Polarized light microscopy of as-received film showed a lined region at the center of the film thickness. It is shown that these lines were not caused by incomplete saponification but probably resulted from the film extrusion process. The film lines could be removed by an annealing process. Chemical, physical, and tensile tests showed that annealing improved or sustained the water contents, spectral properties, thermo-oxidative stability, and tensile properties of the film. The resistivity of the film was significantly decreased by the annealing process.

  14. Ethylene-propylene-diene monomer (EPDM) and fluorocarbon (FKM) elastomers in the geothermal environment

    SciTech Connect

    Harwood, H.J.

    1983-07-01

    Thermal and hydrolytic processes that are likely to occur when hydrocarbon and fluorocarbon elastomers are subjected to geothermal conditions are discussed. Polyhydrocarbon backbones have good chemical resistance, but many cross-links present in cured polyhydrocarbons can be hydrolyzed under geothermal conditions. Perfluorinated elastomers have excellent thermal and hydrolytic stability, although they are potentially susceptible to hydrolytic degradation. The cross-links present in cured perfluorocarbon elastomers are probably also susceptible to hydrolysis under severe conditions. It seems that improvements can be made in geothermal seals if they can be cured by processes that yield chemically stable cross-links.

  15. Development of wear-resistant coatings for cobalt-base alloys

    SciTech Connect

    Cockeram, B.V.

    1999-10-22

    The level of nuclear plant radiation exposure due to activated cobalt wear debris could potentially be reduced by covering the cobalt-base materials with a wear resistant coating. Laboratory pin-on-disc and rolling contact wear tests were used to evaluate the wear performance of several coatings. Based on the results of these tests, multilayer Cr-nitride coatings and ion nitriding are the most promising approaches.

  16. Effect of Electroless Ni-Co-P and Co-P Coatings on Cavitation Erosion Resistance

    NASA Astrophysics Data System (ADS)

    Karrab, S. A.; Aboraia, Mohammed S.; Doheim, M. A.; Ahmed, S. M.

    In the present work, electroless Ni-Co-P and Co-P coatings were produced on AISI 1045 steel with and without post-heat treatment. The properties of electroless coatings were characterized using an optical microscope, and microhardness tester. The cavitation erosion resistance of coatings was evaluated using a vibratory cavitation test. The test was carried out both in tap water and 3 wt.% NaCl solution, respectively.

  17. Contact Resistance and Metallurgical Connections Between Silver Coated Polymer Particles in Isotropic Conductive Adhesives

    NASA Astrophysics Data System (ADS)

    Pettersen, Sigurd R.; Kristiansen, Helge; Nagao, Shijo; Helland, Susanne; Njagi, John; Suganuma, Katsuaki; Zhang, Zhiliang; He, Jianying

    2016-07-01

    Recently, there has been an increasing interest in silver thin film coated polymer spheres as conductive fillers in isotropic conductive adhesives (ICAs). Such ICAs yield resistivities similar to conventional silver flake based ICAs while requiring only a fraction of the silver content. In this work, effects of the nanostructure of silver thin films on inter-particle contact resistance were investigated. The electrical resistivity of ICAs with similar particle content was shown to decrease with increasing coating thickness. Scanning electron micrographs of ion milled cross-sections revealed that the silver coatings formed continuous metallurgical connections at the contacts between the filler particles after adhesive curing at 150°C. The electrical resistivity decreased for all samples after environmental treatment for 3 weeks at 85°C/85% relative humidity. It was concluded that after the metallurgical connections formed, the bulk resistance of these ICAs were no longer dominated by the contact resistance, but by the geometry and nanostructure of the silver coatings. A figure of merit (FoM) was defined based on the ratio between bulk silver resistivity and the ICA resistivity, and this showed that although the resistivity was lowest in the ICAs containing the most silver, the volume of silver was more effectively used in the ICAs with intermediate silver contents. This was attributed to a size effect due to smaller grains in the thickest coating.

  18. Corrosion resistance and cytocompatibility of biodegradable surgical magnesium alloy coated with hydrogenated amorphous silicon.

    PubMed

    Xin, Yunchang; Jiang, Jiang; Huo, Kaifu; Tang, Guoyi; Tian, Xiubo; Chu, Paul K

    2009-06-01

    The fast degradation rates in the physiological environment constitute the main limitation for the applications of surgical magnesium alloys as biodegradable hard-tissue implants. In this work, a stable and dense hydrogenated amorphous silicon coating (a-Si:H) with desirable bioactivity is deposited on AZ91 magnesium alloy using magnetron sputtering deposition. Raman spectroscopy and Fourier transform infrared spectroscopy reveal that the coating is mainly composed of hydrogenated amorphous silicon. The hardness of the coated alloy is enhanced significantly and the coating is quite hydrophilic as well. Potentiodynamic polarization results show that the corrosion resistance of the coated alloy is enhanced dramatically. In addition, the deterioration process of the coating in simulated body fluids is systematically investigated by open circuit potential evolution and electrochemical impedance spectroscopy. The cytocompatibility of the coated Mg is evaluated for the first time using hFOB1.19 cells and favorable biocompatibility is observed.

  19. Impact of substrate surface scratches on the laser damage resistance of multilayer coatings

    SciTech Connect

    Qiu, S; Wolfe, J; Monterrosa, A; Teslich, N; Feit, M; Pistor, T; Stolz, C

    2010-11-03

    Substrate scratches can limit the laser resistance of multilayer mirror coatings on high-peak-power laser systems. To date, the mechanism by which substrate surface defects affect the performance of coating layers under high power laser irradiation is not well defined. In this study, we combine experimental approaches with theoretical simulations to delineate the correlation between laser damage resistance of coating layers and the physical properties of the substrate surface defects including scratches. A focused ion beam technique is used to reveal the morphological evolution of coating layers on surface scratches. Preliminary results show that coating layers initially follow the trench morphology on the substrate surface, and as the thickness increases, gradually overcoat voids and planarize the surface. Simulations of the electrical-field distribution of the defective layers using the finite-difference time-domain (FDTD) method show that field intensification exists mostly near the top surface region of the coating near convex focusing structures. The light intensification could be responsible for the reduced damage threshold. Damage testing under 1064 nm, 3 ns laser irradiation over coating layers on substrates with designed scratches show that damage probability and threshold of the multilayer depend on substrate scratch density and width. Our preliminary results show that damage occurs on the region of the coating where substrate scratches reside and etching of the substrate before coating does not seem to improve the laser damage resistance.

  20. Ultrasonic irradiation and its application for improving the corrosion resistance of phosphate coatings on aluminum alloys.

    PubMed

    Sheng, Minqi; Wang, Chao; Zhong, Qingdong; Wei, Yinyin; Wang, Yi

    2010-01-01

    In this paper, ultrasonic irradiation was utilized for improving the corrosion resistance of phosphate coatings on aluminum alloys. The chemical composition and morphology of the coatings were analyzed by X-ray diffraction analysis (XRD) and scanning electron microscopy (SEM). The effect of ultrasonic irradiation on the corrosion resistance of phosphate coatings was investigated by polarization curves and electrochemical impedance spectroscopy (EIS). Various effects of the addition of Nd(2)O(3) in phosphating bath on the performance of the coatings were also investigated. Results show that the composition of phosphate coating were Zn(3)(PO(4))(2).4H(2)O(hopeite) and Zn crystals. The phosphate coatings became denser with fewer microscopic holes by utilizing ultrasonic irradiation treatment. The addition of Nd(2)O(3) reduced the crystallinity of the coatings, with the additional result that the crystallites were increasingly nubby and spherical. The corrosion resistance of the coatings was also significantly improved by ultrasonic irradiation treatment; both the anodic and cathodic processes of corrosion taking place on the aluminum alloy substrate were suppressed consequently. In addition, the electrochemical impedance of the coatings was also increased by utilizing ultrasonic irradiation treatment compared with traditional treatment.

  1. The Bacillus subtilis spore coat provides "eat resistance" during phagocytic predation by the protozoan Tetrahymena thermophila.

    PubMed

    Klobutcher, Lawrence A; Ragkousi, Katerina; Setlow, Peter

    2006-01-03

    Bacillus spores are highly resistant to many environmental stresses, owing in part to the presence of multiple "extracellular" layers. Although the role of some of these extracellular layers in resistance to particular stresses is known, the function of one of the outermost layers, the spore coat, is not completely understood. This study sought to determine whether the spore coat plays a role in resistance to predation by the ciliated protozoan Tetrahymena, which uses phagocytosis to ingest and degrade other microorganisms. Wild-type dormant spores of Bacillus subtilis were efficiently ingested by the protozoan Tetrahymena thermophila but were neither digested nor killed. However, spores with various coat defects were killed and digested, leaving only an outer shell termed a rind, and supporting the growth of Tetrahymena. A similar rind was generated when coat-defective spores were treated with lysozyme alone. The sensitivity of spores with different coat defects to predation by T. thermophila paralleled the spores' sensitivities to lysozyme. Spore killing by T. thermophila was by means of lytic enzymes within the protozoal phagosome, not by initial spore germination followed by killing. These findings suggest that a major function of the coat of spores of Bacillus species is to protect spores against predation. We also found that indigestible rinds were generated even from spores in which cross-linking of coat proteins was greatly reduced, implying the existence of a coat structure that is highly resistant to degradative enzymes.

  2. Fluorocarbon seal replaces metal piston ring in low density gas environment

    NASA Technical Reports Server (NTRS)

    Morath, W. D.; Morgan, N. E.

    1967-01-01

    Reinforced fluorocarbon cupseal, which provides an integral lip-type seal, replaces the metal piston rings in piston-cylinder configurations used in the compression of low density gases. The fluorocarbon seal may be used as cryogenic compressor piston seals.

  3. Assessment of thermal spray coatings for wear and abrasion resistance applications

    NASA Astrophysics Data System (ADS)

    Karode, Ishaan Nitin

    Thermal spray cermet and metallic coatings are extensively used for wear, abrasion and corrosion control in a variety of industries. The first part of the thesis focuses mainly on testing of sand erosion resistance of thermal spray coatings on carbon composites used in the manufacture of helicopter rotor blades. The test set-up employed is a sand blasting machine and is an effort to duplicate the in-flight conditions especially those encountered in hot arid conditions. The technique adopted follows the Department of Defence test method standard. Carbon Composites have excellent stiffness, strength and low weight/density. The strength to weight ratio is high. Hence, these are used in aerospace applications to a large extent. However, the biggest problem encountered with carbon composites is its low abrasion resistance as its surface is very weak. Hence, thermal spray coatings are used to improve the surface properties of CFRP. Zinc bond coats and WC-Co coatings were tested. However, high amount of thermal stresses were developed between the substrate and the coating due to large differences in the CTE's of the both, leading to high mass losses within two minutes and just 130 grams of sand sprayed on to the coatings with the sand blasting machine built; and hence the coatings with CC as a substrate could not qualify for the application. The second part of the thesis focuses on the assessment of different thermal spray coatings used for manufacture of mechanical seals in pumps and analyze the best coating material for the wear resistance application through detail quantification of material loss by block-on-ring test set-up. A machine based on Block-on-ring test set-up following ASTM G77 (Measurement of Adhesive wear resistance of thermal spray coatings) standards was built to duplicate the pump conditions. Thermally sprayed coated materials were tested in different conditions (Load, time, abrasive). WC-Co had the highest wear resistance (lower volume losses) and

  4. Tribological properties, corrosion resistance and biocompatibility of magnetron sputtered titanium-amorphous carbon coatings

    NASA Astrophysics Data System (ADS)

    Dhandapani, Vishnu Shankar; Subbiah, Ramesh; Thangavel, Elangovan; Arumugam, Madhankumar; Park, Kwideok; Gasem, Zuhair M.; Veeraragavan, Veeravazhuthi; Kim, Dae-Eun

    2016-05-01

    Amorphous carbon incorporated with titanium (a-C:Ti) was coated on 316L stainless steel (SS) by magnetron sputtering technique to attain superior tribological properties, corrosion resistance and biocompatibility. The morphology, topography and functional groups of the nanostructured a-C:Ti coatings in various concentrations were analyzed using atomic force microscopy (AFM), Raman, X-Ray photoelectron spectroscopy (XPS) and transmission electron microscopy (TEM). Raman and XPS analyses confirmed the increase in sp2 bonds with increasing titanium content in the a-C matrix. TEM analysis confirmed the composite nature of the coating and the presence of nanostructured TiC for Ti content of 2.33 at.%. This coating showed superior tribological properties compared to the other a-C:Ti coatings. Furthermore, electrochemical corrosion studies were performed against stimulated body fluid medium in which all the a-C:Ti coatings showed improved corrosion resistance than the pure a-C coating. Preosteoblasts proliferation and viability on the specimens were tested and the results showed that a-C:Ti coatings with relatively high Ti (3.77 at.%) content had better biocompatibility. Based on the results of this work, highly durable coatings with good biocompatibility could be achieved by incorporation of optimum amount of Ti in a-C coatings deposited on SS by magnetron sputtering technique.

  5. High temperature ceramic articles having corrosion resistant coating

    DOEpatents

    Stinton, D.P.; Lee, W.Y.

    1997-09-30

    A ceramic article is disclosed which includes a porous body of SiC fibers, Si{sub 3}N{sub 4} fibers, SiC coated fibers or Si{sub 3}N{sub 4} coated fibers, having at least one surface, the article having a coating of AlN adherently disposed throughout at least a portion of the porous body. 1 fig.

  6. Characterization, mechanical properties and corrosion resistance of biocompatible Zn-HA/TiO2 nanocomposite coatings.

    PubMed

    Mirak, Mohammad; Alizadeh, Morteza; Ghaffari, Mohammad; Ashtiani, Mohammad Najafi

    2016-09-01

    Biocompatible Zinc-hydroxyapatite-titania and Zinc-hydroxyapatite nanocomposite coatings have been prepared by electrodeposition on NiTi shape memory alloy. Structures of coatings were characterized using X-ray diffraction (XRD). It was found that addition of TiO2 particles cause to reduction of crystallite size of coating. Scanning Electronic Microscope (SEM) observation showed that the Zn-HA/TiO2 coating consists of plate-like regions which can express that this plate-like structure can facilitate bone growth. X-ray photoelectron microscope (XPS) was performed to investigation of chemical state of composite coating and showed that Zinc matrix was bonded to oxygen. high-resolution transmission electron microscope (HRTEM) result illustrated the crystalline structure of nanocomposite coating. Mechanical behavior of coating was evaluated using microhardness and ball on disk wear test. The TiO2 incorporated composite coatings exhibited the better hardness and anti-wear performance than the Zn-HA coatings. Polarization measurements have been used to evaluate the electrochemical coatings performance. The Zn-HA/TiO2 composite coatings showed the highest corrosion resistance compared with Zn-HA and bare NiTi.

  7. Titanium Carbides Coatings for Wear Resistant Biomedical Devices: Manufacturing and Modeling

    SciTech Connect

    Contro, R.; Vena, P.; Gastaldi, D.; Masante, S.; Cavallotti, P. L.; Nobili, L.; Bestetti, M.

    2008-02-15

    Deposition of Titanium Carbide coatings on Ti6Al4V substrate, through the reactive magnetron sputtering technique is here presented. The mechanical characterization of the coatings has been carried out through a set of indentation tests at different maximum applied loads. The elastic stiffness as well as the hardness of the coating-substrate system indicate that these coatings are suitable candidates for wear resistance applications in the orthopaedic field. Numerical simulation of the indentation tests allowed the identification of the constitutive parameters of the titanium carbide. Good agreement was achieved between experimental and numerical results.

  8. Modification of aluminide coating with yttrium for improved resistance to corrosive erosion

    SciTech Connect

    Zhang, T.; Luo, Y.; Li, D.Y.

    1999-12-01

    Aluminide coatings on a mild steel substrate were modified by using an oxygen-active element, yttrium, for improved resistance to corrosive erosion. The performance of the yttrium-containing coating during the following three erosion conditions was evaluated: dry sand erosion at different temperatures, erosion in a dilute NaCl slurry containing 30% silica sand, and erosion in a dilute H{sub 2}SO{sub 4} slurry containing 30% silica sand. Results of the study demonstrated that yttrium significantly improved the resistance of the aluminide coating to both corrosive erosion and dry sand erosion.

  9. Method for improving the oxidation-resistance of metal substrates coated with thermal barrier coatings

    DOEpatents

    Thompson, Anthony Mark; Gray, Dennis Michael; Jackson, Melvin Robert

    2002-01-01

    A method for providing a protective coating on a metal-based substrate is disclosed. The method involves the application of an aluminum-rich mixture to the substrate to form a discontinuous layer of aluminum-rich particles, followed by the application of a second coating over the discontinuous layer of aluminum-rich particles. Aluminum diffuses from the aluminum-rich layer into the substrate, and into any bond coat layer which is subsequently applied. Related articles are also described.

  10. The effect of polar end of long-chain fluorocarbon oligomers in promoting the superamphiphobic property over multi-scale rough Al alloy surfaces

    NASA Astrophysics Data System (ADS)

    Saifaldeen, Zubayda S.; Khedir, Khedir R.; Camci, Merve T.; Ucar, Ahmet; Suzer, Sefik; Karabacak, Tansel

    2016-08-01

    Rough structures with re-entrant property and their subsequent surface energy reduction with long-chain fluorocarbon oligomers are both critical in developing superamphiphobic (SAP, i.e. both super hydrophobic and superoleophobic) surfaces. However, morphology of the low-surface energy layer on a rough re-entrant substrate can strongly depend on the fluorocarbon oligomers used. In this study, the effect of polar end of different kinds of long-chain fluorocarbon oligomers in promoting a self-assembled monolayer with close packed molecules and robust adhesion on multi-scale rough Al alloy surfaces was investigated. Hierarchical Al alloy surfaces with microgrooves and nanograss structures were developed by a simple combination of one-directional mechanical sanding and post treatment in boiling de-ionized water (DIW). Three types of long-chain fluorocarbon oligomers of 1H, 1H, 2H, 2H-perfluorodecyltriethoxysilane (PFDTS), 1H, 1H, 2H, 2H-perfluorodecyltrichlorosilane (PFDCS), and perfluorooctanoic acid (PFOA) were chemically vaporized onto these rough Al alloy surfaces. The PFDCS exhibited the lowest surface free energy of less than 10 mN/m. The contact angle and sliding angle measurements for water, ethylene glycol, and peanut oil verified the SAP property of hierarchical rough Al alloy surfaces treated with alkylsilane oligomers (PFDTS, PFDCS). However, the hierarchical surfaces treated with fluorocarbon oligomer with polar acidic tail (PFOA) showed highly amphiphobic properties but could not reach the threshold for SAP. Chemical stability of the hierarchical Al alloy surfaces treated with the fluorocarbon oligomers was tested under the harsh conditions of ultra-sonication in acetone and annealing at high temperature after different treatment times. Contact angle measurements revealed the robustness of the alkylsilane oligomers and deterioration of the PFOA coating particularly for low surface tension liquids. The robust adhesion and close-packing of the alkylsilane

  11. Oxidation resistance of aluminum-coated Fe-20Cr alloys containing rare earths or yttrium

    SciTech Connect

    Sigler, D.R. )

    1993-10-01

    Aluminum-coated Fe-20Cr (rare earth or yttrium) alloy foils were developed with oxidation resistance equivalent or superior to Fe-20Cr-5Al (rare earth or yttrium) alloy foils. The coated foils were made by dipping Fe-20Cr sheet into a salt-covered aluminum bath and then rolling the sheet to foil. Oxidation resistance of the coated foil was enhanced by adding rare earths or yttrium to the Fe-20Cr substrate alloys to insure oxide adherence. Test results indicate that only sufficient addition to tie up sulfur as a stable sulfide is needed in the Fe-20Cr alloy. Aluminum-coated foils show lower oxide growth rates than similar Fe-Cr-Al alloys, most likely the result of fewer impurities (particularly Fe) is the coated foils' growing oxide scale. 31 refs., 18 figs., 2 tabs.

  12. Ablation Resistance of C/C Composites with Atmospheric Plasma-Sprayed W Coating

    NASA Astrophysics Data System (ADS)

    Zhou, Zhe; Wang, Yuan; Gong, Jieming; Ge, Yicheng; Peng, Ke; Ran, Liping; Yi, Maozhong

    2016-12-01

    To improve the ablation resistance of carbon/carbon (C/C) composites, tungsten (W) coating with thickness of 1.2 mm was applied by atmospheric plasma spraying. The antiablation property of the coated composites was evaluated by oxyacetylene flame ablation experiments. The phase composition of the coating was investigated by a combination of x-ray diffraction analysis and scanning electron microscopy with energy-dispersive x-ray spectroscopy analysis. The ablation resistance of the coated C/C substrates was compared with that of uncoated C/C composites and C/C-CuZr composites after ablation for 30 s. The properties of the coated C/C composites after ablation time of 10, 30, 60, 90, 120, and 180 s were further studied. The results indicated that the mass and linear ablation rates of the W-coated C/C composites were lower than those of uncoated C/C or C/C-CuZr composites after ablation for 30 s. The coating exhibited heat stability after 120 s of ablation, with mass loss and linear ablation rates of 7.39 × 10-3 g/s and 3.50 × 10-3 mm/s, respectively. However, the W coating became ineffective and failed after ablation for 180 s. Three ablation regions could be identified, in which the ablation mechanism of the coating changed from thermochemical to thermophysical erosion to mechanical scouring with increasing ablation time.

  13. Preparation, antibacterial effects and corrosion resistant of porous Cu-TiO2 coatings

    NASA Astrophysics Data System (ADS)

    Wu, Haibo; Zhang, Xiangyu; Geng, Zhenhua; Yin, Yan; Hang, Ruiqiang; Huang, Xiaobo; Yao, Xiaohong; Tang, Bin

    2014-07-01

    Antibacterial TiO2 coatings with different concentrations of Cu (Cu-TiO2) were prepared by micro-arc oxidation (MAO) on pre-sputtered CuTi films. The effect of Cu concentrations in CuTi films on the MAO process was investigated. The Cu-TiO2 coatings were analyzed by scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS) and X-ray diffraction (XRD). The corrosion resistance of Cu-TiO2 coatings was evaluated via potentiodynamic polarization method. The antibacterial properties were assessed by two methods: spread plate method and fluorescence staining. The experimental results demonstrate that the coatings are porous and consist of anatase phase, rutile phase and unoxidized titanium. The CuTi films are almost completely oxidized and the thickness of all MAO coatings is about 5-10 μm. Cu mainly exists as CuO in the TiO2 coatings. The Cu-TiO2 coatings exhibit excellent antibacterial activities, and the antibacterial rate gradually rise with the increase in Cu concentration in the MAO coatings. The corrosion resistance of MAO coatings is also improved slightly.

  14. Nanocomposite coatings on biomedical grade stainless steel for improved corrosion resistance and biocompatibility.

    PubMed

    Nagarajan, Srinivasan; Mohana, Marimuthu; Sudhagar, Pitchaimuthu; Raman, Vedarajan; Nishimura, Toshiyasu; Kim, Sanghyo; Kang, Yong Soo; Rajendran, Nallaiyan

    2012-10-24

    The 316 L stainless steel is one of the most commonly available commercial implant materials with a few limitations in its ease of biocompatibility and long-standing performance. Hence, porous TiO(2)/ZrO(2) nanocomposite coated over 316 L stainless steels was studied for their enhanced performance in terms of its biocompatibility and corrosion resistance, following a sol-gel process via dip-coating technique. The surface composition and porosity texture was studied to be uniform on the substrate. Biocompatibility studies on the TiO(2)/ZrO(2) nanocomposite coatings were investigated by placing the coated substrate in a simulated body fluid (SBF). The immersion procedure resulted in the complete coverage of the TiO(2)/ZrO(2) nanocomposite (coated on the surface of 316 L stainless steel) with the growth of a one-dimensional (1D) rod-like carbonate-containing apatite. The TiO(2)/ZrO(2) nanocomposite coated specimens showed a higher corrosion resistance in the SBF solution with an enhanced biocompatibility, surpassing the performance of the pure oxide coatings. The cell viability of TiO(2)/ZrO(2) nanocomposite coated implant surface was examined under human dermal fibroblasts culture, and it was observed that the composite coating enhances the proliferation through effective cellular attachment compared to pristine 316 L SS surface.

  15. The impact of coating architecture on the hardness, friction and wear resistance of hard and tribological nanocomposite coatings

    NASA Astrophysics Data System (ADS)

    Endrino, Jose Luis

    Future generations of mechanical systems will place new demands on the tribological performance of interacting surfaces. Vapor-deposited surface coatings can provide extended lifetimes, increased efficiencies and energy savings for mechanical components and tools. These benefits can also be extended to space mechanisms and satellites with the use of vacuum solid lubricants. The material properties of surface coatings such as hardness, friction, and wear resistance in a particular environment are influenced by the characteristics of the coating microstructure which include density, grain size, grain boundary chemistry, porosity, and grain orientation. In this research effort bias sputter deposition, co-sputtering, and magnetron sputtering-pulsed laser deposition are used to deposit and control the formation of composite coating architectures. The developed microstructures were studied by x-ray diffraction (XRD), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). Mechanical and tribological tests included nanoindentation and pin-on-disk. Results were analyzed in relation to the coatings' chemical composition and microstructure with the objective of establishing structure-property relations for these films. Hard coatings presented in this thesis include carbides that form a solid solution (Ti-Hf-C) as well as carbides that form composite microstructures (WC-SiC, HfC-SiC). Hardness measurements on these films indicated the potential of transition metal carbide-silicon carbide composites to be utilized as protective coatings. With the use of a substrate bias potential, a hardness of over 35 GPa was achieved for some HfC-SiC samples. By co-depositing from carbide and silver targets, composite tribological coatings (e.g. SiC-Ag, WC-Ag, TiC-Ag, HfC-Ag) were developed. These systems revealed how critical materials selection can be in the determination of a coating's architecture, and how carbide-silver films can be used to provide low friction

  16. Effect of fluorocarbons on acetylcholinesterase activity and some counter measures

    NASA Technical Reports Server (NTRS)

    Young, W.; Parker, J. A.

    1975-01-01

    An isolated vagal sympathetic heart system has been successfully used for the study of the effect of fluorocarbons (FCs) on cardiac performance and in situ enzyme activity. Dichlorodifluoromethane sensitizes this preparation to sympathetic stimulation and to exogenous epinephrine challenge. Partial and complete A-V block and even cardiac arrest have been induced by epinephrine challenge in the FC sensitized heart. Potassium chloride alone restores the rhythmicity but not the normal contractility of the heart in such a situation. Addition of glucose will, however, completely restore the normal function of the heart which is sensitized by dichlorodifluoromethane. The ED 50 values of acetylcholinesterase activity which are used as a measure of relative effectiveness of fluorocarbons are compared with the maximum permissible concentration. Kinetic studies indicate that all the fluorocarbons tested so far are noncompetitive.

  17. Effect of fluorocarbons on acetylcholinesterase activity and some counter measures

    NASA Technical Reports Server (NTRS)

    Young, W.; Parker, J. A.

    1975-01-01

    An isolated vagal sympathetic heart system has been successfully used for the study of the effect of fluorocarbons (FCs) on cardiac performance and in situ enzyme activity. Dichlorodifluoromethane sensitizes this preparation to sympathetic stimulation and to exogenous epinephrine challenge. Partial and complete A-V block and even cardiac arrest have been induced by epinephrine challenge in the FC sensitized heart. Potassium chloride alone restores the rhythmicity but not the normal contractility of the heart in such a situation. Addition of glucose will, however, completely restore the normal function of the heart which is sensitized by dichlorodifluoromethane. The ED 50 values of acetylcholinesterase activity which are used as a measure of relative effectiveness of fluorocarbons are compared with the maximum permissible concentration. Kinetic studies indicate that all the fluorocarbons tested so far are noncompetitive.

  18. The corrosion resistance and neutron-absorbing properties of coatings based on amorphous alloys

    NASA Astrophysics Data System (ADS)

    Sevryukov, O. N.; Polyansky, A. A.

    2016-04-01

    The object of the present study was the corrosion-resistant amorphizing alloys with an increased content of boron for cladding the surface of metals, rapidly quenched alloys without boron for protective coatings on a high-boron cladding layer, as well as steel samples with a protective coating with a high content of boron and without boron. The aim of the work is to investigate the corrosion resistance of a coating in water at the temperature of 40 °C in conditions of an open access of oxygen for 1000 h, as well as the features of the microstructure of clad samples before and after the corrosion tests. New data on the corrosion resistance of Cr18Ni10Ti steel samples with a protective layer from a rapidly quenched alloy Ni-19Cr-10Si (in wt.%) on a high-boron coating have been obtained.

  19. Hot Corrosion Resistance and Mechanical Behavior of Atmospheric Plasma Sprayed Conventional and Nanostructured Zirconia Coatings

    NASA Astrophysics Data System (ADS)

    Saremi, Mohsen; Keyvani, Ahmad; Heydarzadeh Sohi, Mahmoud

    Conventional and nanostructured zirconia coatings were deposited on In-738 Ni super alloy by atmospheric plasma spray technique. The hot corrosion resistance of the coatings was measured at 1050°C using an atmospheric electrical furnace and a fused mixture of vanadium pent oxide and sodium sulfate respectively. According to the experimental results nanostructured coatings showed a better hot corrosion resistance than conventional ones. The improved hot corrosion resistance could be explained by the change of structure to a dense and more packed structure in the nanocoating. The evaluation of mechanical properties by nano indentation method showed the hardness (H) and elastic modulus (E) of the YSZ coating increased substantially after hot corrosion.

  20. Abrasive wear resistance of plasma-sprayed glass-composite coatings

    NASA Astrophysics Data System (ADS)

    Gawne, D. T.; Qiu, Z.; Bao, Y.; Zhang, T.; Zhang, K.

    2001-12-01

    A ball-milled mixture of glass and alumina powders has been plasma sprayed to produce alumina-glass composite coatings. The coatings have the unique advantage of a melted, ceramic secondary phase parallel to the surface in an aligned plateletlike-composite structure. The alumina raises the hardness from 300 HV for pure glass coatings to 900 HV for a 60 wt.% alumina-glass composite coating. The scratch resistance increases by a factor of 3, and the wear resistance increases by a factor of 5. The glass wears by the formation and intersection of cracks, while the alumina wears by fine abrasion and supports most of the sliding load. The wear resistance reaches a maximum at 40 to 50 vol.% alumina, above which there is little further improvement. This critical alumina content corresponds to the changeover from a glass to a ceramic matrix.

  1. Mechanical and corrosion resistance properties of TiO2 nanoparticles reinforced Ni coating by electrodeposition

    NASA Astrophysics Data System (ADS)

    Shao, W.; Nabb, D.; Renevier, N.; Sherrington, I.; Luo, J. K.

    2012-09-01

    Coatings have been widely used in engineering and decoration to protect components and products and enhance their life span. Nickel (Ni) is one of the most important hard coatings. Improvement in its tribological and mechanical properties would greatly enhance its use in industry. Nanocomposite coatings of metals with various reinforced nanoparticles have been developed in last few decades. Titania (TiO2) exhibit excellent mechanical properties. It is believed that TiO2 incorporation in Ni matrix will improve the properties of Ni coatings significantly. The main purpose of the current work is to investigate the mechanical and anti-corrosion properties of the electroplated nickel nanocomposite with a small percentage of TiO2. The surface morphology of nanocomposite coating was characterized by scanning electron microscopy (SEM). The hardness of the nanocoating was carried out using micromaterials nanoplatform. The sliding wear rate of the coating at room temperature in dry condition was assessed by a reciprocating ball-on-disk computer-controlled oscillating tribotester. The results showed the nanocomposite coatings have a smoother and more compact surface than the pure Ni layer and have higher hardness and lower wear rate than the pure Ni coating. The anti-corrosion property of nanocomposite coating was carried out in 3.5% NaCl and high concentrated 35% NaCl solution, respectively. The results also showed that the nanocomposite coating improves the corrosion resistance significantly. This present work reveals that incorporation of TiO2 in nickel nanocomposite coating can achieve improved corrosion resistance and mechanical properties of both hardness and wear resistance performances, and the improvement becomes stronger as the content of TiO2 is increased.

  2. Research on the mechanical stability of high laser resistant coatings on lithium triborate crystal.

    PubMed

    Zhang, Jinlong; Bu, Xiaoqing; Ma, Bin; Jiao, Hongfei; Cheng, Xinbin; Wang, Zhanshan

    2017-02-01

    The thermomechanical property of the hafnium/silica antireflection (AR) coatings on lithium triborate (LBO) crystal was investigated by simulation and experiment. From the analysis of the stress and fracture toughness, it was found that the crack originated due to the high tensile stress in hafnium coating. Then we proposed the approaches of decreasing the deposition temperature and substituting the hafnium layers with alumina to improve the mechanical stability of AR coatings on LBO crystals, and cracks were effectively suppressed. The laser damage threshold of different coatings on LBO crystal was tested, and it illustrated that the alumina/silica coatings possess better laser resistance than hafnium/silica AR coatings deposited in low deposition temperature.

  3. Plasma Electrolytic Oxidation (PEO) Coatings on an A356 Alloy for Improved Corrosion and Wear Resistance

    NASA Astrophysics Data System (ADS)

    Peng, Zhijing

    Plasma electrolytic oxidizing (PEO) is an advanced technique that has been used to deposit thick and hard ceramic coatings on aluminium (Al) alloys. This work was however to use the PEO process to produce thin ceramic oxide coatings on an A356 Al alloy for improving corrosion and wear resistance of the alloy. Effects of current density and treatment time on surface morphologies and thickness of the PEO coatings were investigated. The improvement of galvanic corrosion properties of the coated A356 alloy vs. steel and carbon fibre were evaluated in E85 fuel or NaCl environments. Tribological properties of the coatings were studied with comparison to the uncoated A356 substrate and other commercially-used engine bore materials. The research results indicated that the PEO coatings could have excellent tribological and corrosion properties for aluminium engine applications.

  4. Moisture resistant and anti-reflection optical coatings produced by plasma polymerization of organic compounds

    NASA Technical Reports Server (NTRS)

    Hollahan, J. R.; Wydeven, T.

    1975-01-01

    The need for protective coatings on critical optical surfaces, such as halide crystal windows or lenses used in spectroscopy, has long been recognized. It has been demonstrated that thin, one micron, organic coatings produced by polymerization of flourinated monomers in low temperature gas discharge (plasma) exhibit very high degrees of moisture resistence, e.g., hundreds of hours protection for cesium iodide vs. minutes before degradation sets in for untreated surfaces. The index of refraction of these coatings is intermediate between that of the halide substrate and air, a condition for anti-reflection, another desirable property of optical coatings. Thus, the organic coatings not only offer protection, but improved transmittance as well. The polymer coating is non-absorbing over the range 0.4 to 40 microns with an exception at 8.0 microns, the expected absorption for C-F bonds.

  5. Characterization of fluorocarbon-in-water emulsions with added triglyceride.

    PubMed

    Weers, Jeffry G; Arlauskas, Rebecca A; Tarara, Thomas E; Pelura, Timothy J

    2004-08-31

    Fluorocarbon-in-water emulsions are being explored clinically as synthetic oxygen carriers in general surgery. Stabilizing fluorocarbon emulsions against coarsening is critical in maintaining the biocompatibility of the formulation following intravenous administration. It has been purported that the addition of a small percentage of long-chain triglyceride results in stabilization of fluorocarbon emulsions via formation of a three-phase emulsion. In a three-phase emulsion, the triglyceride forms a layer around the dispersed fluorocarbon, thereby improving the adhesion of the phospholipid surfactant to the dispersed phase. In the present study, we examined the effect of triglyceride addition on the physicochemical characteristics of the resulting complex dispersion. In particular, we examined the particle composition and stability of the dispersed particles using a method which first fractionates (classifies) the different particles prior to sizing (i.e., sedimentation field-flow fractionation). It was determined that the addition of a long-chain triglyceride (soybean oil) results in oil demixing and two distinct populations of emulsion droplets. The presence of the two types of emulsion droplets is not observed via light scattering techniques, since the triglyceride droplets dominate the scattering due to a large difference in the refractive index between the particles and the medium as compared to fluorocarbon droplets. The growth of the fractionated fluorocarbon emulsion droplets was followed over time, and it was found that there was no difference in growth rates with and without added triglyceride. In contrast, addition of medium-chain-triglyceride (MCT) oils results in a single population of emulsion droplets (i.e., a three-phase emulsion). These emulsions are not stable to droplet coalescence, however, as significant penetration of MCT into the phospholipid lipid interfacial layer results in a negative increment in the monolayer spontaneous curvature, thereby

  6. Oxidation-resistant interfacial coatings for continuous fiber ceramic composites

    SciTech Connect

    Stinton, D.P.; Besmann, T.M.; Bleier, A.; Shanmugham, S.; Liaw, P.K.

    1995-08-01

    Continuous fiber ceramic composites mechanical behavior are influenced by the bonding characteristics between the fiber and the matrix. Finite modeling studies suggest that a low-modulus interfacial coating material will be effective in reducing the residual thermal stresses that are generated upon cooling from processing temperatures. Nicalon{trademark}/SiC composites with carbon, alumina and mullite interfacial coatings were fabricated with the SiC matrix deposited using a forced-flow, thermal gradient chemical vapor infiltration process. Composites with mullite interfacial coatings exhibited considerable fiber pull-out even after oxidation and have potential as a composite system.

  7. Nanostructured wear resistant coating for reversible cultivator shovels: An experimental investigation

    SciTech Connect

    Dave, V.; Rao, G. P. Tiwari, G. S.; Sanger, A. Kumar, A. Chandra, R.

    2016-04-13

    Cultivator, one of the agriculture farm tool, extensively suffers from the wear problem. In this paper, we report nanostructured chromium nitrite (CrN) coating for the cultivator shovels to mitigate wear problem. The (CrN) coating was developed using DC magnetron sputtering technique at 200 °C. The structural, morphological, hydrophobic and wear properties were investigated using X-ray diffractometer, scanning electron microscope, contact angle goniometer and custom designed soil bin assembly. The XRD reveals that the deposited coating was polycrystalline in nature with cubic structure. Also, The deposited coating was found to be anti wear resistant as well as hydrophobic in nature. The gravimetric wear for the coating developed at 200 °C coated was found out to be 8.15 gm and for non coated it was 14.48 gm tested for 100 hrs. The roughness of the coating plays an important role in determining the hydrophobicity of the coated film. Roughness and contact angle measured for 200 °C coated shovel was found out to be 11.17 nm and 105 ° respectively.

  8. Nanostructured wear resistant coating for reversible cultivator shovels: An experimental investigation

    NASA Astrophysics Data System (ADS)

    Dave, V.; Rao, G. P.; Tiwari, G. S.; Sanger, A.; Kumar, A.; Chandra, R.

    2016-04-01

    Cultivator, one of the agriculture farm tool, extensively suffers from the wear problem. In this paper, we report nanostructured chromium nitrite (CrN) coating for the cultivator shovels to mitigate wear problem. The (CrN) coating was developed using DC magnetron sputtering technique at 200 °C. The structural, morphological, hydrophobic and wear properties were investigated using X-ray diffractometer, scanning electron microscope, contact angle goniometer and custom designed soil bin assembly. The XRD reveals that the deposited coating was polycrystalline in nature with cubic structure. Also, The deposited coating was found to be anti wear resistant as well as hydrophobic in nature. The gravimetric wear for the coating developed at 200 °C coated was found out to be 8.15 gm and for non coated it was 14.48 gm tested for 100 hrs. The roughness of the coating plays an important role in determining the hydrophobicity of the coated film. Roughness and contact angle measured for 200 °C coated shovel was found out to be 11.17 nm and 105 ° respectively.

  9. Heat-resistant diffusion coating for niobium alloy

    SciTech Connect

    Zemskov, G.V.; Kogan, R.L.; Luk'yanov, V.M.

    1992-06-03

    The question of protecting niobium and its alloy from high-temperature corrosion is a current one at the present time. Diffusion coatings are receiving ever more widespread application for this purpose. Silicide diffusion coatings possess high durability. Much attention is being given abroad to a coating of chromium, titanium and silicon obtained by the method of vacuum treatment in an alloy of titanium with chromium, with subsequent siliconization. However, the indicated works do not present the results of the study for the purpose of selecting the optimal technological process ensuring a diffusion layer of maximal durability. The authors studied the possibility of using a simpler technological process as compared with that described for obtaining a tri-component coating containing titanium, chromium and silicon and protecting the niobium against oxidation at a temperature of 1100-1200 deg C.

  10. Oxidation resistance of composite silicide coatings on niobium

    SciTech Connect

    Gloshko, P.I.; Kurtsev, N.F.; Lisichenko, V.I.; Nadtoka, V.N.; Petrenko, M.I.; Zmii, V.I.

    1986-07-01

    This paper reports the oxidation of NbSi/sub 2/-MoSi/sub 2/ composite silicide coatings produced by diffusive siliconizing of molybdenum films on a niobium surface. Molybdenum-coated niobium was siliconized and an x-ray microspectral analysis of the composite silicide coating showed the phase composition to be an ca 80-um-thick outer molybdenum disilicide film with a characteristic coarsely crystalline columnar structure, and inner ca 20-um film of niobium disilicide consisting of the tiny columnar crystals, and a substrate/coating interface comprising a thin, 2-3 um film of lower silicide, i.e., Nb/sub 5/Si/sub 3/. The average grain sizes, unit cell parameters, and x-ray determined densities of the Mo films obtained by various methods are shown.

  11. Cause and Effects of Fluorocarbon Degradation in Electronics and Opto-Electronic Systems

    NASA Technical Reports Server (NTRS)

    Predmore, Roamer E.; Canham, John S.

    2002-01-01

    Trace degradation of fluorocarbon or halocarbon materials must be addressed in their application in sensitive systems. As the dimensions and/or tolerances of components in a system decrease, the sensitivity of the system to trace fluorocarbon or halocarbon degradation products increases. Trace quantities of highly reactive degradation products from fluorocarbons have caused a number of failures of flight hardware. It is of utmost importance that the risk of system failure, resulting from trace amounts of reactive fluorocarbon degradation products be addressed in designs containing fluorocarbon or halocarbon materials. Thermal, electrical, and mechanical energy input into the system can multiply the risk of failure.

  12. Evaluation of Heat Checking and Washout of Heat Resistant Superalloys and Coatings for Die inserts

    SciTech Connect

    David Schwam; John F. Wallace; Yulong Zhu; Edward Courtright; Harold Adkins

    2005-01-30

    This project had two main objectives: (1) To design, fabricate and run a full size test for evaluating soldering and washout in die insert materials. This test utilizes the unique capabilities of the 350 Ton Squeeze Casting machine available in the Case Meal Casting Laboratory. Apply the test to evaluate resistance of die materials and coating, including heat resistant alloys to soldering and washout damage. (2) To evaluate materials and coatings, including heat resistant superalloys, for use as inserts in die casting of aluminum alloys.

  13. Fabrication of intermetallic coatings for electrical insulation and corrosion resistance on high-temperature alloys

    SciTech Connect

    Park, J.-H.; Cho, W.D.

    1996-11-01

    Several intermetallic films were applied to high-temperature alloys (V alloys and 304, 316 stainless steels) to provide electrical insulation and corrosion resistance. Alloy grain growth at 1000 C for the V-5Cr-5Ti alloy was investigated to determine stability of the alloy substrate during coating formation by CVD or metallic vapor processes at 800-850 C. Film layers were examined by optical and scanning electron microscopy and by electron-energy-dispersive and XRD analysis; they were also tested for electrical resistivity and corrosion resistance. Results elucidated the nature of the coatings, which provided both electrical insulation and high-temperature corrosion protection.

  14. Polyglycerol coatings of glass vials for protein resistance.

    PubMed

    Höger, Kerstin; Becherer, Tobias; Qiang, Wei; Haag, Rainer; Friess, Wolfgang; Küchler, Sarah

    2013-11-01

    Proteins are surface active molecules which undergo non-specific adsorption when getting in contact with surfaces such as the primary packaging material. This process is critical as it may cause a loss of protein content or protein aggregation. To prevent unspecific adsorption, protein repellent coatings are of high interest. We describe the coating of industrial relevant borosilicate glass vials with linear methoxylated polyglycerol, hyperbranched polyglycerol, and hyperbranched methoxylated polyglycerol. All coatings provide excellent protein repellent effects. The hyperbranched, non-methoxylated coating performed best. The protein repellent properties were maintained also after applying industrial relevant sterilization methods (≥200 °C). Marginal differences in antibody stability between formulations stored in bare glass vials and coated vials were detected after 3 months storage; the protein repellent effect remained largely stable. Here, we describe a new material suitable for the coating of primary packaging material of proteins which significantly reduces the protein adsorption and thus could present an interesting new possibility for biomedical applications.

  15. Novel fluoro-carbon functional monomer for dental bonding.

    PubMed

    Yoshihara, K; Yoshida, Y; Hayakawa, S; Nagaoka, N; Kamenoue, S; Okihara, T; Ogawa, T; Nakamura, M; Osaka, A; Van Meerbeek, B

    2014-02-01

    Among several functional monomers, 10-methacryloxydecyl dihydrogen phosphate (10-MDP) bonded most effectively to hydroxyapatite (HAp). However, more hydrolysis-resistant functional monomers are needed to improve bond durability. Here, we investigated the adhesive potential of the novel fluoro-carbon functional monomer 6-methacryloxy-2,2,3,3,4,4,5,5-octafluorohexyl dihydrogen phosphate (MF8P; Kuraray Noritake Dental Inc., Tokyo, Japan) by studying its molecular interaction with powder HAp using solid-state nuclear magnetic resonance ((1)H MAS NMR) and with dentin using x-ray diffraction (XRD) and by characterizing its interface ultrastructure at dentin using transmission electron microscopy (TEM). We further determined the dissolution rate of the MF8P_Ca salt, the hydrophobicity of MF8P, and the bond strength of an experimental MF8P-based adhesive to dentin. NMR confirmed chemical adsorption of MF8P onto HAp. XRD and TEM revealed MF8P_Ca salt formation and nano-layering at dentin. The MF8P_Ca salt was as stable as that of 10-MDP; MF8P was as hydrophobic as 10-MDP; a significantly higher bond strength was recorded for MF8P than for 10-MDP. In conclusion, MF8P chemically bonded to HAp. Despite its shorter size, MF8P possesses characteristics similar to those of 10-MDP, most likely to be associated with the strong chemical bond between fluorine and carbon. Since favorable bond strength to dentin was recorded, MF8P can be considered a good candidate functional monomer for bonding.

  16. Stress crack resistance of some pigmented and unpigmented tablet film coating systems.

    PubMed

    Okhamafe, A O; York, P

    1985-07-01

    Stress crack resistance parameters--tensile strength: Young's modulus ratio, relative surface energy, and toughness index--have been examined for unpigmented free films of hydroxypropyl methylcellulose containing polyvinyl alcohol, and polyethylene glycols 400 and 1000, as well as similar film systems pigmented with either talc or titanium dioxide. Incorporation of either polyvinyl alcohol or polyethylene glycols 400 and 1000 in hydroxypropyl methylcellulose film coatings eliminated the incidence of edge splitting in the coated tablets. Increase in pigment concentration generally led to a decrease in the crack resistance of pigmented films. There was a relation between the stress crack resistance of pigmented free films and the incidence of edge splitting of corresponding film coatings applied to aspirin tablets--generally, the higher the crack resistance the lower the incidence of edge splitting. A similar relationship applied to the unpigmented films only when the tensile strength: Young's modulus ratio was considered.

  17. [Effects of TiSi coating on corrosion resistance of dental Co-Cr alloy].

    PubMed

    Hu, Bin; Chen, Jie; Zhang, Fu-qiang

    2011-12-01

    To investigate the effect of titanium-silicon(TiSi) coating on corrosion resistance of dental CoCr alloy. The commonly used CoCr alloy was cast into 10mm×10mm×3mm specimen in size. Then the specimen was coated with TiSi on the surface by sol-gel method. The specimens were immersed in artificial saliva. Weight loss method was used to analyze corrosion rate. Element analysis using Auger Electron Spectroscopy (AES) was performed to compare the content of element before and after coating of TiSi in artificial saliva. SAS8.0 software package was used for statistical analysis. By weight lost method, before and after coating TiSi, the corrosive rate was 0.163 g·m(-2)·h(-1) and 0.138 g·m(-2)·h(-1) respectively. With AES, in Co-Cr alloy not coating TiSi, atomic concentration (g·m(-2)) of Ni, Co, Cr and Si was 7.728582657,0.008801153,0.306195965 and 0.194851978,respectively. After coating Ti-Si,the content of Ni, Co, Cr and Si and 4.745189808,0.004718889, 0.153195362 and 0.778406136, respectively. The release rate of the Ni,Co,cr were decreased after coating. TiSi coating can improve corrosion resistance of CoCr alloy.

  18. Microstructure, mechanical properties, and oxidation resistance of nanocomposite Ti Si N coatings

    NASA Astrophysics Data System (ADS)

    Zhang, C. H.; Lu, X. C.; Wang, H.; Luo, J. B.; Shen, Y. G.; Li, K. Y.

    2006-07-01

    Ti-Si-N coatings with different silicon contents (0-12 at.%) were deposited onto Si(1 0 0) wafer, AISI M42 high speed steel, and stainless steel plate, respectively. These coatings were characterized and analyzed by using a variety of analytical techniques, such as XRD, AES, SEM, XPS, nanoindentation measurements, Rockwell C-type indentation tester, and scratch tester. The results revealed that the hardness was strongly correlated to the amount of silicon addition into a growing TiN film. The maximum hardness of 47.1 GPa was achieved as the Si content was 8.6 at.%. In the mechanical and oxidation resistance measurements, the Ti-Si-N coatings showed three distinct behaviors. (i) The coatings with Si contents of no more than 8.6 at.% performed good adhesion strength quality onto the HSS substrates. (ii) The fracture toughness of the coatings decreased with the increase in Si content. (iii) The Ti-Si-N coating with 8.6 at.% Si showed the excellent oxidation resistance behavior. The cutting performance under using coolant conditions was also evaluated by a conventional drilling machine. The drills with Ti-Si-N coatings performed much better than the drills with TiN coating and the uncoated drills.

  19. Novel concept of functional oxide coatings providing enhanced oxidation resistance to Ni-based superalloys

    SciTech Connect

    Pedraza, F. Balmain, J. Bonnet, G. Bouchaud, B.

    2014-01-01

    Graphical abstract: - Highlights: • New concept for providing extended oxidation resistance to Ni-based superalloys. • Oxygen-defective nanostructured oxide coatings reduce the oxygen partial pressure at the substrate interface. • Pre-oxidation of the substrate during annealing with the formation of alpha-alumina. • Growth of CeAlO{sub 3} perovskite enhancing the adherence of the ceria top coat. • Microstructural stability of the coating system with no SRZ formation upon exposure. - Abstract: Aluminide-coated Ni-based superalloys are prone to microstructural instabilities during long-term exposure at high temperature with the growth of a secondary reaction zone (SRZ) detrimental from a mechanical viewpoint. This has been since overcome by the use of thermodynamically stable coatings (γ-Ni/γ′-Ni{sub 3}Al). However, additions of Pt and Hf are required to provide the formation of an exclusive α-Al{sub 2}O{sub 3} scale and improved oxidation resistance in cyclic and isothermal regimes. The present work proposes a new coating system that relies on the use of a superficial nanostructured functional oxide providing the establishment of a stable alumina while avoiding SRZ formation. Tailored oxygen-defective and multi-cracked coatings were designed for 2nd generation Ni-based superalloys and generated by electrosynthesis using a water-based solution. Cyclic oxidation tests were carried out at 1100 °C in air and the oxidation properties and the microstructural stability of the coating system were demonstrated.

  20. Oxidation resistant coatings for CoSb3

    NASA Astrophysics Data System (ADS)

    Zawadzka, K.; Godlewska, E.; Mars, K.; Nocun, M.

    2012-06-01

    Doped cobalt antimonides, are used as components of thermoelectric devices at temperatures not exceeding 450 °C because of poor thermal and chemical stability. In absence of oxygen they degrade by sublimation of antimony, while in air they easily oxidize to form volatile antimony oxides and non-volatile thick double oxide scales [1]. In both cases, protective coatings are indispensable to ensure safe performance of thermoelectric devices over extended times. The most promising solution, reported so far, is a thick aerogel coating, which practically stops antimony loss by sublimation. The assessment of coating effectiveness is generally based on thermogravimetric tests in vacuum, so permeability of oxygen and protection from oxidation cannot be evaluated. The paper presents investigations on the development of protective coatings, which would prevent oxidation of CoSb3. Two types of coatings were applied: magnetron sputtered Cr-Si thin layers [2] and thick enamel layers. Testing involved interrupted oxidation in air for 20-80 h at 500 °C and 600 °C. The Cr-Si thin layers appeared oxygen-tight at 500 °C while the enamel layers - even at 600 °C.

  1. NANOSCALE BOEHMITE FILLER FOR CORROSION AND WEAR RESISTANT POLYPHENYLENESULFIDE COATINGS.

    SciTech Connect

    SUGAMA,T.

    2003-06-26

    The authors evaluated the usefulness of nanoscale boehmite crystals as a filler for anti-wear and anti-corrosion polyphenylenesulfide (PPS) coatings exposed to a very harsh, 300 C corrosive geothermal environment. The boehmite fillers dispersed uniformly into the PPS coating, conferring two advanced properties: First, they reduced markedly the rate of blasting wear; second, they increased the PPS's glass transition temperature and thermal decomposition temperature. The wear rate of PPS surfaces was reduced three times when 5wt% boehmite was incorporated into the PPS. During exposure for 15 days at 300 C, the PPS underwent hydrothermal oxidation, leading to the substitution of sulfide linkages by the sulfite linkages. However, such molecular alteration did not significantly diminish the ability of the coating to protect carbon steel against corrosion. In fact, PPS coating filled with boehmite of {le} 5wt% adequately mitigated its corrosion in brine at 300 C. One concern in using this filler was that it absorbs brine. Thus, adding an excess amount of boehmite was detrimental to achieving the maximum protection afforded by the coatings.

  2. Influence on the wear resistance of the particle size used in coatings of Alumina

    NASA Astrophysics Data System (ADS)

    Santos, A.; Guzmán, R.; Ramirez, Z. Y.

    2017-01-01

    In the literature, it is common to find that the size of the particles used in coatings through thermal spraying processes influences the hardness and wear resistance thereof; this project aimed to quantify the importance of this parameter in the adhesive and abrasive wear resistance when aluminium oxide is deposited on a substrate of AISI 1020 steel, through a thermal spraying by flame process. The methodology consisted of: a) morphological characterization of the powder used in the coatings by scanning electron microscopy, b) deposition of coatings, c) testing of adhesive and abrasive wear (ASTM G99-05 Standard test method for wear testing with a pin-on-disk apparatus and ASTM G65-04 Standard test method for measuring abrasion using dry sand/rubber wheel apparatus), and d) statistical analysis to determine the influence of particle size on wear resistance. The average size of the powder used for coatings was 92, 1690, 8990 and 76790nm. The obtained results allow to identify an inversely proportional behaviour between particle size and wear resistance, in both types of wear (adhesive and abrasive) is shown a logarithmic trend indicating an increase in loss mass during the test as the particle size is also increased and therefore a decrease in wear resistance of the coating.

  3. Method For Improving The Oxidation Resistance Of Metal Substrates Coated With Thermal Barrier Coatings

    DOEpatents

    Thompson, Anthony Mark; Gray, Dennis Michael; Jackson, Melvin Robert

    2003-05-13

    A method for providing a protective coating on a metal-based substrate is disclosed. The method involves the application of an aluminum-rich mixture to the substrate to form a discontinuous layer of aluminum-rich particles, followed by the application of a second coating over the discontinuous layer of aluminum-rich particles. Aluminum diffuses from the aluminum-rich layer into the substrate, and into any bond coat layer which is subsequently applied. Related articles are also described. A method for providing a protective coating on a metal-based substrate is disclosed. The method involves the application of an aluminum-rich mixture to the substrate to form a discontinuous layer of aluminum-rich particles, followed by the application of a second coating over the discontinuous layer of aluminum-rich particles. Aluminum diffuses from the aluminum-rich layer into the substrate, and into any bond coat layer which is subsequently applied. Related articles are also described.

  4. Gastro-resistant characteristics of GRAS-grade enteric coatings for pharmaceutical and nutraceutical products.

    PubMed

    Czarnocka, Justyna K; Alhnan, Mohamed A

    2015-01-01

    The use of naturally derived excipients to develop enteric coatings offers significant advantages over conventional synthetic polymers. Unlike synthetic polymers, they are biodegradable, relatively abundant, have no daily intake limits or restrictions on use for dietary and nutraceutical products. However, little information is available on their dissolution properties under different gastrointestinal conditions and in comparison to each other. This work investigated the gastric resistance properties of commercially available GRAS-based coating technologies. Three coating systems were evaluated: ethyl cellulose+carboxymethyl cellulose (EC-CMC), ethyl cellulose+sodium alginate (EC-Alg) and shellac+sodium alginate (Sh-Alg) combinations. The minimum coating levels were optimized to meet USP pharmacopoeial criteria for delayed release formulations (<10% release after 2h in pH 1.2 followed by >80% release after 45 min of pH change). Theophylline 150 mg tablets were coated with 6.5%, 7%, and 2.75% coating levels of formulations EC-CMC, EC-Alg and Sh-Alg, respectively. In vitro dissolution test revealed a fast release in pH 6.8 for ethyl cellulose based coatings: t80% value of 65 and 45 min for EC-CMC and EC-Alg respectively, while a prolonged drug release from Sh-Alg coating was observed in both pH 6.8 and 7.4 phosphate buffers. However, when more biologically relevant bicarbonate buffer was used, all coatings showed slower drug release. Disintegration test, carried out in both simulated gastric and intestinal fluid, confirmed good mechanical resistance of EC-CMC and EC-Alg coating, and revealed poor durability of the thinner Sh-Alg. Under elevated gastric pH conditions (pH 2, 3 and 4), EC-CMC and EC-Alg coatings were broken after 70, 30, 55 min and after 30, 15, 15 min, respectively, while Sh-Alg coated tablets demonstrated gastric resistance at all pH values. In conclusion, none of the GRAS-grade coatings fully complied with the different biological demands of delayed

  5. High temperature oxidation resistant coatings for the directionally solidified Ni-Nb-Cr-Al eutectic superalloy

    NASA Technical Reports Server (NTRS)

    Strangman, T. E.; Ulion, N. E.; Felten, E. J.

    1977-01-01

    Protective coatings required for the Ni-Nb-Cr-Al directionally solidified eutectic superalloy were developed and evaluated on the basis of oxidation resistance, diffusional stability, thermal fatigue, and creep resistance. NiCrAlY+Pt and NiCrAlY physical vapor-deposition coating systems exhibited the best combination of properties. Burner-rig testing indicated that the useful life of a 127-micron-thick NiCrAlY+Pt coating exceeds 1000 h at 1366 K. Eutectic-alloy creep lives at 1311 K and a stress of 151.7 MN/sq m were greater for NiCrAlY+Pt-coated specimens than for uncoated specimens by a factor of two.

  6. Development of multilayer oxidation resistant coatings on Cr-50Nb alloy

    NASA Astrophysics Data System (ADS)

    Zheng, Haizhong; Xiong, Lingling; Luo, Qinhao; Lu, Shiqiang

    2015-12-01

    To protect Cr-50Nb alloys from high-temperature oxidation, the Al2O3/Si-Al multilayer coatings were produced by pack cementation process, followed by sol-gel process and hot pressing. The results indicate that the multilayer coating is dense and exhibits good adherence to the substrate, which consists of a compact Al2O3 outer layer and an inner layer composed of Si, Al, Cr, Nb. Uncoated Cr-50Nb alloy occurs catastrophic oxidation at the initial oxidation stage at 1200 °C. However, the scale spalling resistance of the multilayer coating is improved significantly, and the multilayer coating exhibits good resistance to oxidation. During cyclic oxidation in air at 1200 °C for 100 h, the weight loss is 0.13 mg/cm2 and the mass gain is 3.38 mg/cm2.

  7. Electro-spark deposition: A technique for producing wear resistant coatings

    SciTech Connect

    Sheldon, G.L. ); Johnson, R.N. )

    1984-12-01

    Electro-spark deposition (ESD) is a coating process using short duration, high current electrical pulses to deposit an electrode material on a metallic substrate. A principal attribute of the process is its ability to apply metallurgically bonded coatings with such a low total heat input that the bulk substrate material remains at or near ambient temperatures. A review of the process is briefly given, then current research using WC-TiC and Cr{sub 3}C{sub 2} electrodes to deposit coatings on Type 316 stainless steel and other substrates is presented. The ESD carbide coatings were found to be exceptionally hard, wear-resistant and spalling-resistant in high-stress rubbing tests. Several applications for nuclear reactor components are described. 17 refs., 18 figs., 1 tab.

  8. Novel Application of ZSM-5 Zeolite: Corrosion-Resistant Coating in Chemical Process Industry

    NASA Astrophysics Data System (ADS)

    Pande, H. B.; Parikh, P. A.

    2013-01-01

    As-synthesized zeolite ZSM-5 containing the structure-directing agent, tetrapropyl ammonium bromide, when used as a coating material on mild steel substrate material, has been found to offer a promising corrosion resisting results against HCl, HNO3, H3PO4, and H2SO4 of various concentrations at temperatures up to 60 °C under stagnant and stirred conditions. Stable and continuous coated layer is observed under the conditions studied in this work by weight loss and electrochemical methods. Encouraging results in terms of corrosion inhibition efficiency indicate high potential with zeolite (Si/Al ratio 25) material. Material costs compare favorably for zeolite coating against the conventionally used materials. Summarily, zeolite offers an environment-friendly and cost-effective alternate to the other toxic and carcinogenic materials as corrosion-resistant coating.

  9. 21 CFR 177.1380 - Fluorocarbon resins.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ..., Extrusion, and Coating Materials,” which is incorporated by reference in accordance with 5 U.S.C. 552(a) and 1 CFR part 51. Copies may be obtained from the American Society for Testing and Materials, 1916...

  10. 21 CFR 177.1380 - Fluorocarbon resins.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ..., Extrusion, and Coating Materials,” which is incorporated by reference in accordance with 5 U.S.C. 552(a) and 1 CFR part 51. Copies may be obtained from the American Society for Testing and Materials, 1916...

  11. 21 CFR 177.1380 - Fluorocarbon resins.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ..., Extrusion, and Coating Materials,” which is incorporated by reference in accordance with 5 U.S.C. 552(a) and 1 CFR part 51. Copies may be obtained from the American Society for Testing and Materials, 1916...

  12. 21 CFR 177.1380 - Fluorocarbon resins.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... Method D 3275-89 “Standard Specification for E-CTFE-Fluoroplastic Molding, Extrusion, and Coating... may be obtained from the American Society for Testing and Materials, 1916 Race St., Philadelphia,...

  13. Gain and loss mechanisms in fluorocarbon plasmas

    NASA Astrophysics Data System (ADS)

    Nelson, Caleb Timothy

    Understanding dominant reaction channels for important gas-phase species in fluorocarbon plasmas is crucial to the ability to control surface evolution and morphology. In order to accomplish this goal a modified GEC reference ICP reactor is used in tandem with Fourier transform infrared spectroscopy (FTIR) to measure the densities of stable species. Integrated absorption cross-sections are presented for all fundamental bands in the 650 cm-1 to 2000 cm-1 region for C3F6, C4F 8, C3F8, C2F6, C2F 4, and CF4. The results show that although the absorption profile changes significantly, the integrated absorption cross-sections, with the exception of CF4, do not change significantly as gas temperature increases from 25°C to 200°C. However, the internal temperature of the absorbing species can be estimated from the rotational band maximum in most cases. Species densities obtained with the aforementioned cross-sections are used with a novel analysis technique to quantify gain and loss rates as functions of residence time, pressure, and deposited power. CF4, C2F6, C3F8, and C4F 10, share related production channels, which increase in magnitude as the plasma pressure, deposited power, or surface temperature are raised. CF 2 is primarily produced through a combination of surface production (the magnitude also increases with temperature) and electron impact dissociation of C2F4, while it is predominantly lost in the large reactor to gas-phase addition to form C2F4. Time-resolved FTIR results are used to measure a cross-section of 1.8x10-14 cm3/s for the reaction between CF2 radicals creating C2F4. Finally, C2F4 originates through the electron impact dissociation of c- C4F8. The loss process for C2F4 is undetermined, but the results indicate that it could occur on reactor surfaces. Neither the density of fluorine nor the ion flux to the chuck surface changes substantially with wall temperature. We show that increases in the deposition rate in a heated chamber are due to an

  14. METHOD FOR DETERMINING THE STABILITY OF FLUOROCARBON IOLS

    DOEpatents

    Sheldon, Z.D.; Haendler, H.M.

    1959-07-21

    A method of determining the stability of a fluorocarbon oil to uranium hexafluoride is presented. The method comprises reacting a weighed sample of the oil with condensed uranium hexafluoride in a reaction zone and titrating the amount of uranium tetrafluoride produced with potassium dichromate.

  15. Fluoro-Carbonate Solvents for Li-Ion Cells

    SciTech Connect

    NAGASUBRAMANIAN,GANESAN

    1999-09-17

    A number of fluoro-carbonate solvents were evaluated as electrolytes for Li-ion cells. These solvents are fluorine analogs of the conventional electrolyte solvents such as dimethyl carbonate, ethylene carbonate, diethyl carbonate in Li-ion cells. Conductivity of single and mixed fluoro carbonate electrolytes containing 1 M LiPF{sub 6} was measured at different temperatures. These electrolytes did not freeze at -40 C. We are evaluating currently, the irreversible 1st cycle capacity loss in carbon anode in these electrolytes and the capacity loss will be compared to that in the conventional electrolytes. Voltage stability windows of the electrolytes were measured at room temperature and compared with that of the conventional electrolytes. The fluoro-carbon electrolytes appear to be more stable than the conventional electrolytes near Li voltage. Few preliminary electrochemical data of the fluoro-carbonate solvents in full cells are reported in the literature. For example, some of the fluorocarbonate solvents appear to have a wider voltage window than the conventional electrolyte solvents. For example, methyl 2,2,2 trifluoro ethyl carbonate containing 1 M LiPF{sub 6} electrolyte has a decomposition voltage exceeding 6 V vs. Li compared to <5 V for conventional electrolytes. The solvent also appears to be stable in contact with lithium at room temperature.

  16. Method and means for producing fluorocarbon finishes on fibrous structures

    NASA Technical Reports Server (NTRS)

    Toy, Madeline S. (Inventor); Stringham, Roger S. (Inventor); Fogg, Lawrence C. (Inventor)

    1981-01-01

    An improved process and apparatus is provided for imparting chemically bonded fluorocarbon finishes to textiles. In the process, the textiles are contacted with a gaseous mixture of fluoroolefins in an inert diluent gas in the presence of ultraviolet light under predetermined conditions.

  17. Antisoiling technology: Theories of surface soiling and performance of antisoiling surface coatings

    NASA Technical Reports Server (NTRS)

    Cuddihy, E. F.; Willis, P. B.

    1984-01-01

    Physical examination of surfaces undergoing natural outdoor soiling suggests that soil matter accumulates in up to three distinct layers. The first layer involves strong chemical attachment or strong chemisorption of soil matter on the primary surface. The second layer is physical, consisting of a highly organized arrangement of soil creating a gradation in surface energy from a high associated with the energetic first layer to the lowest possible state on the outer surfce of the second layer. The lowest possible energy state is dictated by the physical nature of the regional atmospheric soiling materials. These first two layers are resistant to removal by rain. The third layer constitutes a settling of loose soil matter, accumulating in dry periods and being removed during rainy periods. Theories and evidence suggest that surfaces that should be naturally resistant to the formation of the first two-resistant layers should be hard, smooth, hydrophobic, free of first-period elements, and have the lowest possible surface energy. These characteristics, evolving as requirements for low-soiling surfaces, suggest that surfaces or surface coatings should be of fluorocarbon chemistry. Evidence for the three-soil-layer concept, and data on the positive performance of candidate fluorocarbon coatings on glass and transparent plastic films after 28 months of outdoor exposure, are presented.

  18. Development of a special purpose spacecraft interior coating, phase 1

    NASA Technical Reports Server (NTRS)

    Bartoszek, E. J.; Nannelli, P.

    1975-01-01

    Coating formulations were developed consisting of latex blends of fluorocarbon polymers, acrylic resins, stabilizers, modifiers, other additives, and a variety of inorganic pigments. Suitable latex primers were also developed from an acrylic latex base. The formulations dried to touch in about one hour and were fully dry in about twenty-four hours under normal room temperature and humidity conditions. The resulting coatings displayed good optical and mechanical properties, including excellent bonding to (pre-treated) substrates. In addition, the preferred compositions were found to be self-extinguishing when applied to nonflammable substrates and could meet the offgassing requirements specified by NASA for the intended application. Improvements are needed in abrasion resistance and hardness.

  19. Development of coatings with improved corrosion resistance in sulfur-containing environments

    SciTech Connect

    Natesan, K. ); Johnson, R.N. )

    1990-01-01

    Corrosion of metallic structure materials at elevated temperatures in complex multicomponent gas environments is a potential problem in many fossil energy systems, especially those using coal as a feedstock. The use of appropriate corrosion-resistant coatings on metallic components can minimize material degradation and extend component life. In the present study, the chemical compatibility of a number of coatings is examined by exposing them to simulated oxygen/sulfur mixed-gas environments at metal temperatures of 500 and 650{degree}C. Coatings were developed via pack cementation and electrospark deposition techniques on T22 and T91 substrates. The oxidation/sulfidation test results for the coated specimens were compared with those for the uncoated alloys and for high-chromium structural alloys of interest in fossil energy applications. Coatings tested were Fe--Cr--Mo. Alloys tested include nickel base, nickel, and chromium alloys, and stainless steel 310. 5 refs., 12 figs., 2 tabs.

  20. Electrically Conductive, Corrosion-Resistant Coatings Through Defect Chemistry for Metallic Interconnects

    SciTech Connect

    Anil V. Virkar

    2006-12-31

    The principal objective of this work was to develop oxidation protective coatings for metallic interconnect based on a defect chemistry approach. It was reasoned that the effectiveness of a coating is dictated by oxygen permeation kinetics; the slower the permeation kinetics, the better the protection. All protective coating materials investigated to date are either perovskites or spinels containing metals exhibiting multiple valence states (Co, Fe, Mn, Cr, etc.). As a result, all of these oxides exhibit a reasonable level of electronic conductivity; typically at least about {approx}0.05 S/cm at 800 C. For a 5 micron coating, this equates to a maximum {approx}0.025 {Omega}cm{sup 2} area specific resistance due to the coating. This suggests that the coating should be based on oxygen ion conductivity (the lower the better) and not on electronic conductivity. Measurements of ionic conductivity of prospective coating materials were conducted using Hebb-Wagner method. It was demonstrated that special precautions need to be taken to measure oxygen ion conductivity in these materials with very low oxygen vacancy concentration. A model for oxidation under a protective coating is presented. Defect chemistry based approach was developed such that by suitably doping, oxygen vacancy concentration was suppressed, thus suppressing oxygen ion transport and increasing effectiveness of the coating. For the cathode side, the best coating material identified was LaMnO{sub 3} with Ti dopant on the Mn site (LTM). It was observed that LTM is more than 20 times as effective as Mn-containing spinels. On the anode side, LaCrO3 doped with Nb on the Cr site (LNC) was the material identified. Extensive oxidation kinetics studies were conducted on metallic alloy foils with coating {approx}1 micron in thickness. From these studies, it was projected that a 5 micron coating would be sufficient to ensure 40,000 h life.

  1. A durability test rig and methodology for erosion-resistant blade coatings in turbomachinery

    NASA Astrophysics Data System (ADS)

    Leithead, Sean Gregory

    A durability test rig for erosion-resistant gas turbine engine compressor blade coatings was designed, completed and commissioned. Bare and coated 17-4PH steel V103-profile blades were rotated at up to 11500 rpm and impacted with Garnet sand for 5 hours at an average concentration of 2.51 gm3of air , at a blade leading edge Mach number of 0.50. The rig was determined to be an acceptable first stage axial compressor representation. Two types of 16 microm-thick coatings were tested: Titanium Nitride (TiN) and Chromium-Aluminum-Titanium Nitride (CrAlTiN), both applied using an Arc Physical Vapour Deposition technique at the National Research Council in Ottawa, Canada. A Leithead-Allan-Zhao (LAZ) score was created to compare the durability performance of uncoated and coated blades based on mass-loss and blade dimension changes. The bare blades' LAZ score was set as a benchmark of 1.00. The TiN-coated and CrAlTiN-coated blades obtained LAZ scores of 0.69 and 0.41, respectively. A lower score meant a more erosion-resistant coating. Major modes of blade wear included: trailing edge, leading edge and the rear suction surface. Trailing edge thickness was reduced, the leading edge became blunt, and the rear suction surface was scrubbed by overtip and recirculation zone vortices. It was found that the erosion effects of vortex flow were significant. Erosion damage due to reflected particles was not present due to the low blade solidity of 0.7. The rig is best suited for studying the performance of erosion-resistant coatings after they are proven effective in ASTM standardized testing. Keywords: erosion, compressor, coatings, turbomachinery, erosion rate, blade, experimental, gas turbine engine

  2. Heat sealable, flame and abrasion resistant coated fabric. [clothing and containers for space exploration

    NASA Technical Reports Server (NTRS)

    Tschirch, R. P.; Sidman, K. R. (Inventor)

    1981-01-01

    Flame retardant, abrasion resistant elastomeric compositions are comprised of thermoplastic polyurethane polymer and flame retarding amounts of a filler selected from decabromodiphenyloxide and antimony oxide in a 3:1 weight ratio, and decabromodiphenyloxide, antimony oxide, and ammonium polyphosphate in a 3:1:3 weight ratio respectively. Coated fabrics employing such elastomeric compositions as coating film are flexible, lightweight, and air impermeable and can be made using heat or dielectric sealing procedures.

  3. The corrosion resistance of zinc coatings in the presence of boron-doped detonation nanodiamonds (DND)

    NASA Astrophysics Data System (ADS)

    Burkat, G. K.; Alexandrova, G. S.; Dolmatov, V. Yu; Osmanova, E. D.; Myllymäki, V.; Vehanen, A.

    2017-02-01

    The effect of detonation nanodiamonds, doped with boron (boron-DND) in detonation synthesis on the process of zinc electrochemical deposition from zincate electrolyte is investigated. It is shown that the scattering power (coating uniformity) increases 2-4 times (depending on the concentration of DND-boron electrolyte conductivity does not change, the corrosion resistance of Zn- DND -boron coating increases 2.6 times in 3% NaCl solution (corrosion currents) and 3 times in the climatic chamber.

  4. The Corrosion Resistance and Paint Adhesion Properties of Chromate Conversion Coatings on Aluminium and Its Alloys

    DTIC Science & Technology

    1976-05-01

    aluminium and its alloys has been evaluated with respect to both corrosion resistance of, and paint adhesion to, the chromate films. The process involves...The findings in this Report will be used as the basis for a Defence Standard for chromate conversion coatings for aluminium and aluminium alloys...3 PROPRIETARY CHROMATE CONVERSION COATINGS FOR ALUMINIUM 17 4 PAINT ADHESION 19 5 DISCUSSION 21 6 CONCLUSIONS 24 Acknowledgments 25 Appendix A

  5. Stability and Normal Zone Propagation Speed in YBCO Coated Conductors with Increased Interfacial Resistance (PREPRINT)

    DTIC Science & Technology

    2010-03-01

    AFRL-RZ-WP-TP-2010-2085 STABILITY AND NORMAL ZONE PROPAGATION SPEED IN YBCO COATED CONDUCTORS WITH INCREASED INTERFACIAL RESISTANCE...August 2006 – 25 August 2008 4. TITLE AND SUBTITLE STABILITY AND NORMAL ZONE PROPAGATION SPEED IN YBCO COATED CONDUCTORS WITH INCREASED INTERFACIAL...reproduce, release, perform, display, or disclose the work. 14. ABSTRACT We will discuss how stability and speed of normal zone propagation in YBCO

  6. Fretting Wear-Resistant, Micro-Arc Oxidation Coatings for Aluminum and Titanium Alloy Bearings (Preprint)

    DTIC Science & Technology

    2007-03-01

    AFRL-ML-WP-TP-2007-443 FRETTING WEAR-RESISTANT, MICRO-ARC OXIDATION COATINGS FOR ALUMINUM AND TITANIUM ALLOY BEARINGS (PREPRINT) K.J. Choppy...COATINGS FOR ALUMINUM AND TITANIUM ALLOY BEARINGS (PREPRINT) 5c. PROGRAM ELEMENT NUMBER 65502F 5d. PROJECT NUMBER 3005 5e. TASK NUMBER ML...PERFORMING ORGANIZATION Infoscitex Corporation 303 Bear Hill Road Waltham, MA 02451 REPORT NUMBER 9. SPONSORING/MONITORING AGENCY NAME(S

  7. [Effect of aurum coating on corrosion resistance of Ni-Cr alloy].

    PubMed

    Chen, Zhi-hong; Liu, Li; Mao, Ying-jie

    2007-02-01

    To evaluate the effect of aurum coating on corrosion resistance of Ni-Cr alloy in artificial saliva environment. The corrosion potential (E(corr)), self-corrosion current density (I(corr)), and polarization resistance (R(p)) of three alloys were measured using electrochemical methods to compare the difference of corrosion resistance between aurum-coated Ni-Cr alloy and Ni-Cr alloy or Au alloy. Meanwhile, microstructural and phase diffraction was examined with field scanning electromicroscopy (FSEM) and surface chemical analysis was performed by energy diffraction X-ray (EDX). The I(corr) of aurum-coated Ni-Cr alloy was (0.70 +/- 0.20) x 10(-6) A/cm2, which was significantly higher than that of Au alloy (P < 0.05) and lower than that of Ni-Cr alloy (P < 0.05). R(p) of aurum-coated Ni-Cr alloy was (34.77 +/- 12.61) KOmega.cm2, which was higher than that of Ni-Cr alloy (P < 0.05) and lower than that of Au alloy (P < 0.05). The results of FSEM showed that the corrosion resistance of Ni-Cr alloy coated with aurum was better than that of Ni-Cr alloy. The results of EDX indicated that released Ni and Cr of Ni-Cr alloy coated with aurum after test were less than those of Ni-Cr alloy (P < 0.05). The corrosion resistance of aurum-coated Ni-Cr alloy is higher than that of Ni-Cr alloy.

  8. Development of a Long-Life-Cycle, Highly Water-Resistant Solar Reflective Retrofit Roof Coating

    SciTech Connect

    Polyzos, Georgios; Hunter, Scott; Sharma, Jaswinder; Cheng, Mengdawn; Chen, Sharon S.; Demarest, Victoria; Fabiny, William; Destaillats, Hugo; Levinson, Ronnen

    2016-03-04

    Highly water-resistant and solar-reflective coatings for low-slope roofs are potentially among the most economical retrofit approaches to thermal management of the building envelope. Therefore, they represent a key building technology research program within the Department of Energy. Research efforts in industry and the Department of Energy are currently under way to increase long-term solar reflectance on a number of fronts. These include new polymer coatings technologies to provide longer-lasting solar reflectivity and improved test methodologies to predict long-term soiling and microbial performance. The focus on long-term improvements in soiling and microbial resistance for maximum reflectance does not address the single most important factor impacting the long-term sustainability of low-slope roof coatings: excellent water resistance. The hydrophobic character of asphaltic roof products makes them uniquely suitable for water resistance, but their low albedo and poor exterior durability are disadvantages. A reflective coating that maintains very high water resistance with increased long-term resistance to soiling and microbial activity would provide additional energy savings and extend roof service life.

  9. Amorphous metal formulations and structured coatings for corrosion and wear resistance

    DOEpatents

    Farmer, Joseph C [Tracy, CA

    2011-12-13

    A system for coating a surface comprising providing a source of amorphous metal that contains more than 11 elements and applying the amorphous metal that contains more than 11 elements to the surface by a spray. Also a coating comprising a composite material made of amorphous metal that contains more than 11 elements. An apparatus for producing a corrosion-resistant amorphous-metal coating on a structure comprises a deposition chamber, a deposition source in the deposition chamber that produces a deposition spray, the deposition source containing a composite material made of amorphous metal that contains more than 11 elements, and a system that directs the deposition spray onto the structure.

  10. Amorphous metal formulations and structured coatings for corrosion and wear resistance

    DOEpatents

    Farmer, Joseph C.

    2014-07-15

    A system for coating a surface comprising providing a source of amorphous metal that contains more than 11 elements and applying the amorphous metal that contains more than 11 elements to the surface by a spray. Also a coating comprising a composite material made of amorphous metal that contains more than 11 elements. An apparatus for producing a corrosion-resistant amorphous-metal coating on a structure comprises a deposition chamber, a deposition source in the deposition chamber that produces a deposition spray, the deposition source containing a composite material made of amorphous metal that contains more than 11 elements, and a system that directs the deposition spray onto the structure.

  11. Radiation-Resistant Hybrid Lotus Effect for Achieving Photoelectrocatalytic Self-Cleaning Anticontamination Coatings

    NASA Technical Reports Server (NTRS)

    Taylor, Edward W.; Pirich, Ronald G.

    2011-01-01

    An experiment involving radiation-resistant hydrophobic coatings is planned for space exposure and experimental testing on the International Space Station (ISS) in 2011. The Lotus biocide coatings are designed for supporting space exploration missions. This innovation is an antibacterial, anti-contamination, and self-cleaning coating that uses nano-sized semiconductor semimetal oxides to neutralize biological pathogens and toxic chemicals, as well as to mitigate dust accumulation (see figure). The Lotus biocide coating is thin (approximately microns thick), lightweight, and the biocide properties will not degrade with time or exposure to biological or chemical agents. The biocide is stimulated chemically (stoichiometric reaction) through exposure to light (photocatalysis), or by an applied electric field (electrocatalysis). The hydrophobic coating samples underwent preliminary high-energy proton and alpha-ray (helium ion) irradiations at the Lawrence Berkeley National Laboratory 88" cyclotron and demonstrated excellent radiation resistance for a portion of the Galactic Cosmic Ray (GRC) and Solar Proton spectrum. The samples will undergo additional post-flight studies when returned to Earth to affirm further the radiation resistance properties of the space exposed coatings.

  12. Biocorrosion resistance of coated magnesium alloy by microarc oxidation in electrolyte containing zirconium and calcium salts

    NASA Astrophysics Data System (ADS)

    Wang, Ya-Ming; Guo, Jun-Wei; Wu, Yun-Feng; Liu, Yan; Cao, Jian-Yun; Zhou, Yu; Jia, De-Chang

    2014-09-01

    The key to use magnesium alloys as suitable biodegradable implants is how to adjust their degradation rates. We report a strategy to prepare biocompatible ceramic coating with improved biocorrosion resistance property on AZ91D alloy by microarc oxidation (MAO) in a silicate-K2ZrF6 solution with and without Ca(H2PO4)2 additives. The microstructure and biocorrosion of coatings were characterized by XRD and SEM, as well as electrochemical and immersion tests in simulated body fluid (SBF). The results show that the coatings are mainly composed of MgO, Mg2SiO4, m-ZrO2 phases, further Ca containing compounds involve the coating by Ca(H2PO4)2 addition in the silicate-K2ZrF6 solution. The corrosion resistance of coated AZ91D alloy is significantly improved compared with the bare one. After immersing in SBF for 28 d, the Si-Zr5-Ca0 coating indicates a best corrosion resistance performance.

  13. Effect of fluorocarbon-for-blood exchange on regional blood flow in rats

    SciTech Connect

    Lee, P.A.; Sylvia, A.L.; Piantadosi, C.A. )

    1988-04-01

    Cerebrocirculatory responses to total perfluorocarbon (FC-43)-for-blood replacement were studied in anesthetized, ventilated rats breathing 100% O{sub 2}. Changes in total and regional cerebral blood flow (CBF) were measured using the radiolabeled-microsphere technique. The data were compared with two control groups of hemoglobin-circulated animals; one group was exposed to arterial hypoxia and the other to isovolemic hemodilution with Krebs-Henseleit-albumin (KHA) solution. Exchange transfusion with FC-43 doubled total and regional CBF, causing preferential flow increases to the cortex and cerebellum. Estimated cerebrovascular resistance fell to 50% of the preexchange value. Both hemodilution and hypoxia control experiments produced CBF responses similar to those obtained in FC-43 animals. Although calculated arterial O{sub 2} contents in all three groups of animals were similar, blood viscosity was normal in hypoxic rats and reduced in KHA and FC-43 animals. Since arterial and cerebrovenous Po{sub 2}s were both high in fluorocarbon-circulated rats, over results suggest that decreased O{sub 2} content and perhaps lower viscosity of the circulating fluorocarbon were responsible for increases in CBF required to maintain sufficient delivery of O{sub 2} to the brain.

  14. [Effect of titanium nitride coating on bacterial corrosion resistance of dental Co-Cr alloy].

    PubMed

    Zou, Jie; Chen, Jie; Hu, Bin

    2010-04-01

    To study the influence of titanium nitride(TiN) coating on bacterial corrosion resistance of clinically used Co-Cr alloy. The Co-Cr alloy commonly used for casting metal full crown was casted with specimen 10mm x 10mm x 3mm in size. The specimen was coated with a thickness of 2.5 microm TiN coating on the surface by multi-arc physical vapor deposition. Then the specimen before and after coating titanium nitride were exposed to TSB media with S.mutans or Actinomyces viscosus,while pure media,as control.After inoculated for 24 hours, the Tafel polarization curves of the specimen were measured by electrochemical station. From the Tafel polarization curves, the non-coated Co-Cr alloy showed that corrosion potential moved to the negative way in presence of oral bacteria,and passivation interval got shorter.While the polarization curves of the specimen after coating TiN changed slightly in presence of oral microorganism. The TiN significantly weakened the corrosion action of bacteria on the alloy. These results demonstrate that the TiN coating with better tolerance to the bacterial action can improve bacterial corrosion resistance of Co-Cr alloy.Supported by Research Fund of Science and Technology Commission of Shanghai Municipality(Grant No.08DZ2271100) and Shanghai Leading Academic Discipline Project (Grant No. S30206).

  15. Fatigue resistant carbon coatings for rolling/sliding contacts

    SciTech Connect

    Singh, Harpal; Ramirez, Giovanni; Eryilmaz, Osman; Greco, Aaron; Doll, Gary; Erdemir, Ali

    2016-06-01

    The growing demands for renewable energy production have recently resulted in a significant increase in wind plant installation. Field data from these plants show that wind turbines suffer from costly repair, maintenance and high failure rates. Often times the reliability issues are linked with tribological components used in wind turbine drivetrains. The primary failure modes in bearings and gears are associated with micropitting, wear, brinelling, scuffing, smearing and macropitting all of which occur at or near the surface. Accordingly, a variety of surface engineering approaches are currently being considered to alter the near surface properties of such bearings and gears to prevent these tribological failures. In the present work, we have evaluated the tribological performance of compliant highly hydrogenated diamond like carbon coating developed at Argonne National Laboratory, under mixed rolling/sliding contact conditions for wind turbine drivetrain components. The coating was deposited on AISI 52100 steel specimens using a magnetron sputter deposition system. The experiments were performed on a PCS Micro-Pitting-Rig (MPR) with four material pairs at 1.79 GPa contact stress, 40% slide to roll ratio and in polyalphaolefin (PAO4) basestock oil (to ensure extreme boundary conditions). The post-test analysis was performed using optical microscopy, surface profilometry, and Raman spectroscopy. The results obtained show a potential for these coatings in sliding/rolling contact applications as no failures were observed with coated specimens even after 100 million cycles compared to uncoated pair in which they failed after 32 million cycles, under the given test conditions.

  16. Study of coatings for improved fire and decay resistance of mine timbers

    NASA Technical Reports Server (NTRS)

    Baum, B.

    1977-01-01

    The purpose of this program was to find a fire- and rot-retardant polymer/fungicide reaction product for coating mine timbers. Fire-retardant polymers were screened as films and coatings on fir wood. Curable polyimide appeared to be flame retardant and evolved a minimum of fumes when exposed to a flame. Several organic and metal, low toxicity, fungicides were reacted with the polyimide in-situ on the wood. These coated samples were screened for fungus resistance. All formulations rated well - even the polyimide film without additives was fungicidal. The fir wood control itself resisted internal damage during the ten weeks of fungus exposure. A more severe test for fungus resistance will be required.

  17. Electrodeposition of high corrosion resistance Cu/Ni-P coating on AZ91D magnesium alloy

    NASA Astrophysics Data System (ADS)

    Zhang, Shan; Cao, Fahe; Chang, Linrong; Zheng, JunJun; Zhang, Zhao; Zhang, Jianqing; Cao, Chunan

    2011-08-01

    High corrosion resistance Cu/Ni-P coatings were electrodeposited on AZ91D magnesium alloy via suitable pretreatments, such as one-step acid pickling-activation, once zinc immersion and environment-friendly electroplated copper as the protective under-layer, which made Ni-P deposit on AZ91D Mg alloy in acid plating baths successfully. The pH value and current density for Ni-P electrodeposition were optimized to obtain high corrosion resistance. With increasing the phosphorous content of the Ni-P coatings, the deposits were found to gradually transform to amorphous structure and the corrosion resistance increased synchronously. The anticorrosion ability of AZ91D Mg alloy was greatly improved by the amorphous Ni-P deposits, which was investigated by potentiodynamic polarization curve and electrochemical impedance spectroscopy (EIS). The corrosion current density ( Icorr) of the coated Mg alloy substrate is about two orders of magnitude less than that of the uncoated.

  18. Effects of wear-resistant coatings on the fatigue strength of 4340 steel

    SciTech Connect

    Duffy, E.R.

    1998-12-31

    For applications using 4340 steel where hardened surfaces are required in a marine environment, surface coatings are necessary. Coatings that resist corrosion and provide wear resistance generally degrade the fatigue performance of the substrate metal. Shot peening before plating was ineffective in preventing a loss of fatigue life of plated steel bars compared to bare steel test bars which were not shot peened. The maximum residual compressive strength produced by shot peening was measured and was less than the maximum applied tensile stress in fatigue. As-plated electroless nickel has poor sliding wear resistance compared to either electroplated nickel or chromium in sliding wear at a contact stress of 37 Mpa. The tensile strength decreased in proportion to the volume fraction of coating applied to the steel substrate.

  19. Strong resistance of (tridecafluoro-1,1,2,2-tetrahydrooctyl)triethoxysilane (TTS) nanofilm to protein adsorption.

    PubMed

    Alluri, Chandrakanth; Ji, Hai-Feng; Sit, PingFai Sidney

    2013-01-01

    In this report, the properties of fluorocarbon-containing (tridecafluoro-1,1,2,2-tetrahydrooctyl)triethoxysilane (TTS) (C14 H19 F13 O3 Si) nanofilm coated on silicon surface and its potential to resist protein adsorption were examined. Thickness and wettability of the silicon surface before and after TTS nanofilm coating were examined by ellipsometry and contact angle goniometry, respectively. The same techniques were used to examine protein layer on nonmodified and TTS-coated silicon surface. In addition, bright-field optical microscopy and fluorescence spectrophotometry were used to provide visual, qualitative description of adsorbed proteins and the specific signal of fluorescence-labeled bovine serum albumin (BSA), respectively, on bare and TTS-coated silicon surface. Single-component protein solution of four model proteins, namely BSA, human fibrinogen, bovine serum immunoglobulin G, and fibronectin, was prepared, and the adsorption responses of these four proteins on TTS nanofilm were examined, using nonmodified silicon surface as comparison. TTS substantially reduces the adsorption of all four proteins tested. Our results indicate that fluorocarbon-containing TTS, once coated on surfaces, is an effective molecule for resisting protein adsorption. This will open up potential applications, particularly for silicon-containing implant devices such as glass. © 2013 International Union of Biochemistry and Molecular Biology, Inc.

  20. Extended Functionality of Environmentally-Resistant Mo-Si-B-Based Coatings

    NASA Astrophysics Data System (ADS)

    Perepezko, J. H.; Sakidja, R.

    2013-02-01

    Multiphase Mo-Si-B alloys with compositions which yield the ternary intermetallic Mo5SiB2 (T2) phase as a key microstructure constituent together with the Mo and Mo3Si phases, offer an attractive balance of high melting temperature, oxidation resistance, and mechanical properties. The investigation of reaction kinetics involving the T2 phase enables the analysis of oxidation in terms of diffusion pathways and the design of effective coatings. From this basis, kinetic biasing is used together with pack cementation to develop Mo-Si-B-based multilayered coatings with an aluminoborosilica surface and in situ diffusion barriers with self-healing characteristics for enhanced oxidation resistance. While a combustion environment contains water vapor that can accelerate an attack of silica-based coatings, the Mo-Si-B-based coatings provide oxidation resistance in water vapor up to at least 1,500°C. An exposure to hot ionized gas species generated in an arc jet confirms the robust coating performance in extreme environments. To extend the application beyond Mo-based systems, a two-stage process has been implemented to provide effective oxidation resistance for refractory metal cermets, SiC and ZrB2 ultra-high-temperature composites.

  1. Dwindling the resistance value of PEDOT:PSS – coated on fabric yarns

    SciTech Connect

    Amba Sankar, K.N. Kallol, Mohanta

    2016-05-23

    Herein we describe by dip coating method to transform typical fabric yarn to conductive fiber. Different types of yarns have been used to coat from a known conductive polymer, Poly (3,4ethylenedioxythiophene) Poly (styrene sulfonic acid). We have optimized the method to have lesser resistance of the conductive yarns. The minimum resistance achieved has a value of 77 Ω/cm. This value is not high as metals but could be comparable to that of metal oxides or semiconducting materials. However, flexibility of yarns and feeling of fabric combining with the conductivity developed in this process is suitable for wearable electronics and also as gas sensors, electromagnetic shielding.

  2. Dwindling the resistance value of PEDOT:PSS - coated on fabric yarns

    NASA Astrophysics Data System (ADS)

    Amba Sankar K., N.; Mohanta, Kallol

    2016-05-01

    Herein we describe by dip coating method to transform typical fabric yarn to conductive fiber. Different types of yarns have been used to coat from a known conductive polymer, Poly (3,4ethylenedioxythiophene) Poly (styrene sulfonic acid). We have optimized the method to have lesser resistance of the conductive yarns. The minimum resistance achieved has a value of 77 Ω/cm. This value is not high as metals but could be comparable to that of metal oxides or semiconducting materials. However, flexibility of yarns and feeling of fabric combining with the conductivity developed in this process is suitable for wearable electronics and also as gas sensors, electromagnetic shielding.

  3. Investigation of thermostability of resistive coatings based on carbon-filled polyurethane

    NASA Astrophysics Data System (ADS)

    Potekaev, A. I.; Malinovskaya, T. D.; Melentyev, S. V.; Pavlov, S. V.

    2015-10-01

    The influence of thermal treatment and dispersed carbon fillers on the thermostability of polyurethane binder is established. The conditions of thermal treatment of thick film composite resistive coatings have been defined to be further used in structures of electric heaters. It was found that the thermostability of resistive coatings based on polyurethane varnish Kontracid D3010 is reached by means of thermal treatment at a temperature of 120°C during 2 hours and is characterized by the completion of a reaction between the hydroxyl and isocyanate groups.

  4. Corrosion Resistance of 304L SS Spray Coated with Zirconia Nanoparticles

    NASA Astrophysics Data System (ADS)

    Maheswari, A. Uma; Sivakumar, M.; Indhumathi, N.; Mohan, Sreedevi R.

    2016-09-01

    Influence of substrate temperature on corrosion (in 3.5% NaCl) and wear resistance of nanostructured zirconia thin film coated 304L SS substrates are studied by electrochemical and nano-indentation methods. This analysis shows 304L SS substrate spray coated with nanostructured zirconia at substrate temperature closer to the boiling point of the spray solvent ethanol exhibited good corrosion and wear resistance behaviour. This is because of the compressive stress developed during film fabrication at lower substrate temperature (∼50 °C) and hence constrains the indentation plasticity, which leads to higher indentation load than the bare 304L SS.

  5. A process for the production of a scale-proof and corrosion-resistant coating on graphite and carbon bodies

    NASA Technical Reports Server (NTRS)

    Fitzer, E.

    1981-01-01

    A process for the production of a corrosion resistant coating on graphite and carbon bodies is described. The carbon or graphite body is coated or impregnated with titanium silicide under the addition of a metal containing wetting agent in a nitrogen free atmosphere, so that a tight coating is formed.

  6. Development of silane-hydrolysate binder for UV-resistant thermal control coatings

    NASA Technical Reports Server (NTRS)

    Patterson, W. J.

    1981-01-01

    Detailed characterizaton and formulation studies were performed on a methyltriakoxysilane hydrolysate as a binder for thermal control coatings. The binder was optimized by varying hydrolysis temperature, time, catalyst type, and water concentration. The candidate coating formulations, based on this binder with TiO2 pigment, were optimized via a detailed series of sprayed test panels that included the parameters of binder/pigment ratio, ethanol content, pigment particle size, coating thickness and cure conditions. A typical optimized coating was prepared by acetic acid catalyzed hydrolysis of methyltriethoxysilane with 3.25 mol-equivalents of water over a 24 hour period at room temperature. The resulting hydrolysate was directly mixed with pre-milled TiO2 (12 grams pigment/26 grams binder) to yield a sprayable consistency. Panels were sprayed to result in a nominal cure coating thickness of 2 mils. Cure was affected by air drying for 24 hr at room temperature plus 72 hr at 150 F. These coatings are typically extremely tough and abrasion-resistant, with an absorptance (alpha) of 0.20 and emittance (e) of 0.89. No significant coating damage was observed in the mandrel bend test, even after exposure to thermal cycling from -160 to 160 F. Vacuum exposure of the coatings for 930 hours at 1 equivalent UV sun resulted in no visible degradation and no significant increase in absorptance.

  7. Enhancement of oxidation resistance via a self-healing boron carbide coating on diamond particles.

    PubMed

    Sun, Youhong; Meng, Qingnan; Qian, Ming; Liu, Baochang; Gao, Ke; Ma, Yinlong; Wen, Mao; Zheng, Weitao

    2016-02-02

    A boron carbide coating was applied to diamond particles by heating the particles in a powder mixture consisting of H3BO3, B and Mg. The composition, bond state and coverage fraction of the boron carbide coating on the diamond particles were investigated. The boron carbide coating prefers to grow on the diamond (100) surface than on the diamond (111) surface. A stoichiometric B4C coating completely covered the diamond particle after maintaining the raw mixture at 1200 °C for 2 h. The contribution of the boron carbide coating to the oxidation resistance enhancement of the diamond particles was investigated. During annealing of the coated diamond in air, the priory formed B2O3, which exhibits a self-healing property, as an oxygen barrier layer, which protected the diamond from oxidation. The formation temperature of B2O3 is dependent on the amorphous boron carbide content. The coating on the diamond provided effective protection of the diamond against oxidation by heating in air at 1000 °C for 1 h. Furthermore, the presence of the boron carbide coating also contributed to the maintenance of the static compressive strength during the annealing of diamond in air.

  8. Enhancement of oxidation resistance via a self-healing boron carbide coating on diamond particles

    PubMed Central

    Sun, Youhong; Meng, Qingnan; Qian, Ming; Liu, Baochang; Gao, Ke; Ma, Yinlong; Wen, Mao; Zheng, Weitao

    2016-01-01

    A boron carbide coating was applied to diamond particles by heating the particles in a powder mixture consisting of H3BO3, B and Mg. The composition, bond state and coverage fraction of the boron carbide coating on the diamond particles were investigated. The boron carbide coating prefers to grow on the diamond (100) surface than on the diamond (111) surface. A stoichiometric B4C coating completely covered the diamond particle after maintaining the raw mixture at 1200 °C for 2 h. The contribution of the boron carbide coating to the oxidation resistance enhancement of the diamond particles was investigated. During annealing of the coated diamond in air, the priory formed B2O3, which exhibits a self-healing property, as an oxygen barrier layer, which protected the diamond from oxidation. The formation temperature of B2O3 is dependent on the amorphous boron carbide content. The coating on the diamond provided effective protection of the diamond against oxidation by heating in air at 1000 °C for 1 h. Furthermore, the presence of the boron carbide coating also contributed to the maintenance of the static compressive strength during the annealing of diamond in air. PMID:26831205

  9. The evaluation of the corrosion resistance of metallic substrates protected by a hydrophobic coating

    SciTech Connect

    Lee, D.; Griffin, R.

    1996-11-01

    In order to ascertain the performance of hydrophobic materials in corrosion service, metallic substrates of aluminum, copper, and steel were coated with a hydrophobic coating termed conformal and subjected to a variety of intensive analytical examinations including Electrochemical Impedance Spectroscopy, real-time field studies, and scanning electron microscopy. To be able to gage the relative performance of the conformal coat, it was necessary to test similar uncoated metallic substrates as well as similar substrates treated with a non-hydrophobic corrosion preventative coat. This allowed direct comparisons to be made between the conformal coat and other commercially available coating products while allowing for an uncoated substrate to act as a baseline reference (i.e., a control). The results of these experiments show that the performance of conformal as a preventative measure against corrosion were below expectations, especially in comparison to other commercially available non-hydrophobic coatings. This is most likely due to inadequate adhesion at the polymer-metal substrate interface. Preliminary results show that significant improvements in corrosion resistance occur through the use of a base coating though the cause for this improvement cannot be determined at this time.

  10. Corrosion-resistant antifretting coating for the protection of blade locking pieces in GTE compressors and fans

    NASA Astrophysics Data System (ADS)

    Muboyadzhyan, S. A.; Gorlov, D. S.; Egorova, L. P.; Bulavintseva, E. E.

    2014-09-01

    The properties of a corrosion-resistant antifretting coating on EP866Sh steel and VT8M-1 titanium alloy samples are studied. The results of corrosion resistance, heat resistance, fretting resistance, long-term strength, and high-cycle fatigue tests and the results of physical metallurgy and metallographic investigations of the samples with the coating before and after the tests are presented.

  11. Drug Resistance and Pseudoresistance: An Unintended Consequence of Enteric Coating Aspirin

    PubMed Central

    Grosser, Tilo; Fries, Susanne; Lawson, John A.; Kapoor, Shiv C.; Grant, Gregory R.; FitzGerald, Garret A.

    2013-01-01

    Background Low dose aspirin reduces the secondary incidence of myocardial infarction and stroke. Drug resistance to aspirin might result in treatment failure. Despite this concern, no clear definition of “aspirin resistance” has emerged and estimates of its incidence have varied remarkably. We aimed to determine the commonality of a mechanistically consistent, stable and specific phenotype of true pharmacological resistance to aspirin – such as might be explained by genetic causes. Methods and Results Healthy volunteers (n=400) were screened for their response to a single oral dose of 325 mg immediate release or enteric coated aspirin. Response parameters reflected the activity of aspirin's molecular target, cyclooxygenase-1. Individuals who appeared “aspirin resistant” on one occasion underwent repeat testing and if still “resistant” were exposed to low dose enteric coated aspirin (81 mg) and clopidogrel (75 mg) for one week each. Variable absorption caused a high frequency of apparent resistance to a single dose of 325 mg enteric coated aspirin (up to 49%) but not to immediate release aspirin (0%). All individuals responded to aspirin upon repeated exposure, extension of the post dosing interval or addition of aspirin to their platelets ex vivo. Conclusions Pharmacological resistance to aspirin is rare; this study failed to identify a single case of true drug resistance. Pseudoresistance, reflecting delayed and reduced drug absorption, complicates enteric coated but not immediate release aspirin administration. Clinical Trial Registration Information clinicaltrials.gov. Identifier: NCT00948987. PMID:23212718

  12. Improvements in Microstructure and Wear Resistance of Plasma-Sprayed Fe-Based Amorphous Coating by Laser-Remelting

    NASA Astrophysics Data System (ADS)

    Jiang, Chaoping; Chen, Hong; Wang, Gui; Chen, Yongnan; Xing, Yazhe; Zhang, Chunhua; Dargusch, Matthew

    2017-04-01

    Amorphous coating technology is an attractive way of taking advantage of the superior properties of amorphous alloys for structural applications. However, the limited bonds between splats within the plasma-sprayed coatings result in a typically lamellar and porous coating structure. To overcome these limitations, the as-sprayed coating was treated by a laser-remelting process. The microstructure and phase composition of two coatings were analyzed using scanning electron microscopy with energy-dispersive spectroscopy, transmission electron microscopy, and x-ray diffraction. The wear resistance of the plasma-sprayed coating and laser-remelted coating was studied comparatively using a pin-on-disc wear test under dry friction conditions. It was revealed that the laser-remelted coating exhibited better wear resistance because of its defect-free and amorphous-nanocrystalline composited structure.

  13. Improvements in Microstructure and Wear Resistance of Plasma-Sprayed Fe-Based Amorphous Coating by Laser-Remelting

    NASA Astrophysics Data System (ADS)

    Jiang, Chaoping; Chen, Hong; Wang, Gui; Chen, Yongnan; Xing, Yazhe; Zhang, Chunhua; Dargusch, Matthew

    2017-03-01

    Amorphous coating technology is an attractive way of taking advantage of the superior properties of amorphous alloys for structural applications. However, the limited bonds between splats within the plasma-sprayed coatings result in a typically lamellar and porous coating structure. To overcome these limitations, the as-sprayed coating was treated by a laser-remelting process. The microstructure and phase composition of two coatings were analyzed using scanning electron microscopy with energy-dispersive spectroscopy, transmission electron microscopy, and x-ray diffraction. The wear resistance of the plasma-sprayed coating and laser-remelted coating was studied comparatively using a pin-on-disc wear test under dry friction conditions. It was revealed that the laser-remelted coating exhibited better wear resistance because of its defect-free and amorphous-nanocrystalline composited structure.

  14. Microstructure and Wear Resistance of Plasma Jet Clad Ti5Si3/NiTi Composite Coating

    NASA Astrophysics Data System (ADS)

    Liu, Yuan-Fu; Han, Jian-Min; Zhang, Gu-Ling; Wang, Jiu-Li; Li, Min; Yang, Wu-Bao; Liu, Chi-Zi; Li, Hui-Qi; Yang, Si-Ze

    2004-07-01

    A wear resistant Ti5Si3/NiTi composite coating was fabricated on a substrate of a titanium alloy by plasma jet cladding using Ni-Ti-Si elemental powder blends. The microstructure, microhardness and wear resistance of the coating were evaluated. The result shows that the plasma jet clad composite coating has a rapidly solidified microstructure consisting of blocky primary Ti5Si3 and the inter-blocky Ti5Si3/NiTi eutectics and is metallurgically bonded to the titanium substrate. The composite coating has high hardness and excellent wear resistance under the dry-sliding-wear test condition.

  15. Corrosion resistance and development length of steel reinforcement with cementitious coatings

    NASA Astrophysics Data System (ADS)

    Pei, Xiaofei

    This research program focused on the corrosion resistance and development length of reinforcing steel coated with Cementitious Capillary Crystalline Waterproofing (CCCW) materials. The first part of this research program involved using the half-cell potential method to evaluate the corrosion resistance of CCCW coating materials. One hundred and two steel bars were embedded in concrete cylinders and monitored. In total, 64 steel reinforcing bars were coated with CCCW prior to embedment, 16 mortar cylinders were externally coated with CCCW, and 22 control (uncoated) samples were tested. All the samples were immersed in a 3.5% concentration chloride solution for a period of one year. Three coating types were studied: CCCW-B, CCCW-B+ C and CCCW-C+D. The test results showed that the CCCW coating materials delayed the corrosion activity to varying degrees. In particular, CCCW-C+D applied on the reinforcing steel surface dramatically delayed the corrosion activity when compared to the control samples. After being exposed to the chloride solution for a period of one year, no sign of corrosion was observed for the cylinders where the concrete surface was coated. The second part of this research evaluated the bond strength and development length of reinforcing steel coated with two types of CCCW coating materials (CCCW-B+C and CCCW-C+D) using a modified pull-out test method. A self-reacting inverted T-shaped beam was designed to avoid compression in the concrete surrounding the reinforcing steel. Steel reinforcing bars were embedded along the web portion of the T-beam with various embedded lengths and were staggered side by side. In total, six T-beams were fabricated and each beam contained 8 samples. Both short-term (7 days) and long-term (3 months) effects of water curing were evaluated. The reinforcing steel bars coated with CCCW-B+C demonstrated a higher bond strength than did samples coated with CCCW-C+D. However, the bond strengths of samples with coating materials

  16. 21 CFR 177.1380 - Fluorocarbon resins.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... HUMAN CONSUMPTION (CONTINUED) INDIRECT FOOD ADDITIVES: POLYMERS Substances for Use as Basic Components...) Chlorotrifluoroethylene-1,1-difluoroethylene-tetrafluoroethylene co-polymer resins produced by copolymerization of..., Extrusion, and Coating Materials,” which is incorporated by reference in accordance with 5 U.S.C. 552(a)...

  17. Enhanced biocorrosion resistance and biocompatibility of degradable Mg-Nd-Zn-Zr alloy by brushite coating.

    PubMed

    Niu, Jialin; Yuan, Guangyin; Liao, Yi; Mao, Lin; Zhang, Jian; Wang, Yongping; Huang, Feng; Jiang, Yao; He, Yaohua; Ding, Wenjiang

    2013-12-01

    To further improve the corrosion resistance and biocompatibility of Mg-Nd-Zn-Zr alloy (JDBM), a biodegradable calcium phosphate coating (Ca-P coating) with high bonding strength was developed using a novel chemical deposition method. The main composition of the Ca-P coating was brushite (CaHPO4·2H2O). The bonding strength between the coating and the JDBM substrate was measured to be over 10 MPa, and the thickness of the coating layer was about 10-30 μm. The in vitro corrosion tests indicated that the Ca-P treatment improved the corrosion resistance of JDBM alloy in Hank's solution. Ca-P treatment significantly reduced the hemolysis rate of JDBM alloy from 48% to 0.68%, and induced no toxicity to MC3T3-E1 cells. The in vivo implantation experiment in New Zealand's rabbit tibia showed that the degradation rate was reduced obviously by the Ca-P treatment and less gas was produced from Ca-P treated JDBM bone plates and screws in early stage of the implantation, and at least 10weeks degradation time can be prolonged by the present coating techniques. Both Ca-P treated and untreated JDBM Mg alloy induced bone growth. The primary results indicate that the present Ca-P treatment is a promising technique for the degradable Mg-based biomaterials for orthopedic applications. © 2013.

  18. Microstructure and Erosion Resistance Performance of ZrAlN/Cu Coating

    NASA Astrophysics Data System (ADS)

    Du, Jun; Zhu, Xiaoying; Zhang, Ping; Cai, Zhihai

    ZrAlN/Cu coating has been deposited onto Ti-6Al-4 V substrate by reactive magnetron sputtering in order to improve its erosion resistance. The morphology and microstructure were studied combined with Field Emission Scanning Electron Microscrope(FSEM), X-ray Diffraction(XRD), X-ray Photoelectron Spectroscopy(XPS) and Transmission Electron Microscopy(TEM). Coatings hardness and toughness were measured by nano-indentation method and Vicker indentation method respectively. It has been found that Zr0.79Al0.19Cu0.02N coating possess dense columnar structure with 20∼40 nm columnar grains exbibiting (100) preferential orientation. XRD reflection peaks slightly shifts to higher angle, showing some of 19at%Al and 2at%Cu substitutely dissolves into face-centered cubic(FCC) ZrN lattice, XPS proves the existence of AlN and Cu phase in coating. Zr0.79Al0.19Cu0.02N coating demonstrates best erosion resistance at 15°∼90° impingement angle compared with Ti6Al4 V substrate, ZrN and Zr0.80Al0.20N coating, attributing to combination of high hardness(40.7 GPa) and good toughness.

  19. Study of high resistance inorganic coatings on graphite fibers. [for graphite-epoxy composite materials

    NASA Technical Reports Server (NTRS)

    Galasso, F. S.; Veltri, R. D.; Scola, D. A.

    1979-01-01

    Coatings made of boron, silicon carbide, silica, and silica-like materials were studied to determine their ability to increase resistance of graphite fibers. The most promising results were attained by chemical vapor depositing silicon carbide on graphite fiber followed by oxidation, and drawing graphite fiber through ethyl silicate followed by appropriate heat treatments. In the silicon carbide coating studies, no degradation of the graphite fibers was observed and resistance values as high as three orders of magnitude higher than that of the uncoated fiber was attained. The strength of a composite fabricated from the coated fiber had a strength which compared favorably with those of composites prepared from uncoated fiber. For the silica-like coated fiber prepared by drawing the graphite fiber through an ethyl silicate solution followed by heating, coated fiber resistances about an order of magnitude greater than that of the uncoated fiber were attained. Composites prepared using these fibers had flexural strengths comparable with those prepared using uncoated fibers, but the shear strengths were lower.

  20. Oxidation Resistant, Cr Retaining, Electrically Conductive Coatings on Metallic Alloys for SOFC Interconnects

    SciTech Connect

    Vladimir Gorokhovsky

    2008-03-31

    This report describes significant results from an on-going, collaborative effort to enable the use of inexpensive metallic alloys as interconnects in planar solid oxide fuel cells (SOFCs) through the use of advanced coating technologies. Arcomac Surface Engineering, LLC, under the leadership of Dr. Vladimir Gorokhovsky, is investigating filtered-arc and filtered-arc plasma-assisted hybrid coating deposition technologies to promote oxidation resistance, eliminate Cr volatility, and stabilize the electrical conductivity of both standard and specialty steel alloys of interest for SOFC metallic interconnect (IC) applications. Arcomac has successfully developed technologies and processes to deposit coatings with excellent adhesion, which have demonstrated a substantial increase in high temperature oxidation resistance, stabilization of low Area Specific Resistance values and significantly decrease Cr volatility. An extensive matrix of deposition processes, coating compositions and architectures was evaluated. Technical performance of coated and uncoated sample coupons during exposures to SOFC interconnect-relevant conditions is discussed, and promising future directions are considered. Cost analyses have been prepared based on assessment of plasma processing parameters, which demonstrate the feasibility of the proposed surface engineering process for SOFC metallic IC applications.

  1. Liquid-oxygen compatible, flame-resistant coating.

    NASA Technical Reports Server (NTRS)

    Bright, C. W.

    1977-01-01

    Polychloroprene rubber composition, using commercially available components, exhibits superior extrusion and durability and is highly flame and corrosion resistant. Material experiences major applications in fields of aeronautics and safety.

  2. Thermal stability and oxidation resistance of Ti–Al–N coatings

    PubMed Central

    Chen, Li; Paulitsch, Jörg; Du, Yong; Mayrhofer, Paul H.

    2012-01-01

    Ti1 − xAlxN coatings are widely used for wear resistant applications due to their excellent mechanical and thermal properties, which depend to a great extent on the Al content. Here, we concentrate on a comparative study of the effect of Al content on crystal structure, thermal stability and oxidation resistance of Ti1 − xAlxN coatings. In agreement to earlier studies, thermal annealing of the individual cubic (c) and wurtzite (w) structured metastable Ti1 − xAlxN coatings induces decomposition into their stable phases c-TiN and w-AlN. The decomposition process for c-Ti1 − xAlxN involves an intermediate formation of cubic Al-rich and Ti-rich domains which results in a hardness increase to 34.7 and 34.4 GPa for x = 0.52 and 0.62 when annealed at 950 and 900 °C, respectively. In general, coatings with an Al content closer to the solubility limit, exhibit an earlier decomposition process, and hence an earlier peak-hardness. During exposure of the Ti1 − xAlxN coatings to ambient air at elevated temperatures Al2O3, TiO2 and Al2TiO5 are formed. The oxidation resistance of as-deposited single-phase Ti1 − xAlxN coatings, cubic or wurtzite structured, increases with increasing Al content. However, coatings containing Al contents at the metastable solubility limit, which result in a mixed cubic–wurtzite structure, have the worst oxidation resistance of the Al-containing coatings investigated. The single phase wurtzite structured coating w-Ti0.25Al0.75N shows the best oxidation resistance, with only ~0.7 μm oxide scale thickness, after thermal exposure for 20 h at 850 °C in ambient air. PMID:23471551

  3. High-Frequency Testing of Composite Fan Vanes With Erosion-Resistant Coating Conducted

    NASA Technical Reports Server (NTRS)

    Bowman, Cheryl L.; Sutter, James K.; Naik, Subhash; Otten, Kim D.; Perusek, Gail P.

    2003-01-01

    The mechanical integrity of hard, erosion-resistant coatings were tested using the Structural Dynamics Laboratory at the NASA Glenn Research Center. Under the guidance of Structural Mechanics and Dynamics Branch personnel, fixturing and test procedures were developed at Glenn to simulate engine vibratory conditions on coated polymer-matrix- composite bypass vanes using a slip table in the Structural Dynamics Laboratory. Results from the high-frequency mechanical bench testing, along with concurrent erosion testing of coupons and vanes, provided sufficient confidence to engine-endurance test similarly coated vane segments. The knowledge gained from this program will be applied to the development of oxidation- and erosion-resistant coatings for polymer matrix composite blades and vanes in future advanced turbine engines. Fan bypass vanes from the AE3007 (Rolls Royce America, Indianapolis, IN) gas turbine engine were coated by Engelhard (Windsor, CT) with compliant bond coatings and hard ceramic coatings. The coatings were developed collaboratively by Glenn and Allison Advanced Development Corporation (AADC)/Rolls Royce America through research sponsored by the High-Temperature Engine Materials Technology Project (HITEMP) and the Higher Operating Temperature Propulsion Components (HOTPC) project. High-cycle fatigue was performed through high-frequency vibratory testing on a shaker table. Vane resonant frequency modes were surveyed from 50 to 3000 Hz at input loads from 1g to 55g on both uncoated production vanes and vanes with the erosion-resistant coating. Vanes were instrumented with both lightweight accelerometers and strain gauges to establish resonance, mode shape, and strain amplitudes. Two high-frequency dwell conditions were chosen to excite two strain levels: one approaching the vane's maximum allowable design strain and another near the expected maximum strain during engine operation. Six specimens were tested per dwell condition. Pretest and posttest

  4. Coatings.

    ERIC Educational Resources Information Center

    Anderson, Dennis G.

    1989-01-01

    This review covers analytical techniques applicable to the examination of coatings, raw materials, and substrates upon which coatings are placed. Techniques include chemical and electrochemical methods, chromatography, spectroscopy, thermal analysis, microscopy, and miscellaneous techniques. (MVL)

  5. Coatings.

    ERIC Educational Resources Information Center

    Anderson, Dennis G.

    1989-01-01

    This review covers analytical techniques applicable to the examination of coatings, raw materials, and substrates upon which coatings are placed. Techniques include chemical and electrochemical methods, chromatography, spectroscopy, thermal analysis, microscopy, and miscellaneous techniques. (MVL)

  6. Factors influencing the ballistic impact resistance of elastomer-coated metal substrates

    NASA Astrophysics Data System (ADS)

    Roland, C. M.; Fragiadakis, D.; Gamache, R. M.; Casalini, R.

    2013-02-01

    An experimental study was carried out of various factors affecting the ballistic penetration resistance of elastomer/steel bilayers. For blunt penetrators, the contribution of the coating to performance is optimized using the hardest substrates, front surface placement of the elastomer, and (when normalizing by added weight) thin, ca. 2-3 mm, coatings. These results, none of which are predicted by existing models, evince the marked coupling of coating and substrate in the impact response of the bilayer. We also show that nanoparticle fillers have a modest effect on ballistic performance of polyurea coatings, changing the penetration velocity by a few percent or less. This contrasts with the linear dynamic mechanical behavior, which shows much more significant increases in energy absorption due to nano-reinforcement.

  7. Heat-resistant coatings for niobium and niobium-base alloys (review)

    SciTech Connect

    Dzyadykevich, Y.V.

    1986-06-01

    The author shows that it is possible to formulate the directions in developments whose purpose is to increase the heat resistance of niobium and niobium-base alloys. These include the creation of a barrier layer for retarding undesirable diffusion processes at the coating-base interface, the formation on niobium alloy parts of alloy silicide layers, the obtaining on parts operating at temperatures above 1300 C of a coating of molybdenum disilicide, the application to previously siliconized niobium alloys of a barrier layer of heterophase coatings, the matrix of which is a low-melting component and the filler refractory compounds, and the addition to the oxidizing gaseous medium of various additions increasing the service life of the protective coating.

  8. Alkali resistant optical coatings for alkali lasers and methods of production thereof

    DOEpatents

    Soules, Thomas F; Beach, Raymond J; Mitchell, Scott C

    2014-11-18

    In one embodiment, a multilayer dielectric coating for use in an alkali laser includes two or more alternating layers of high and low refractive index materials, wherein an innermost layer includes a thicker, >500 nm, and dense, >97% of theoretical, layer of at least one of: alumina, zirconia, and hafnia for protecting subsequent layers of the two or more alternating layers of high and low index dielectric materials from alkali attack. In another embodiment, a method for forming an alkali resistant coating includes forming a first oxide material above a substrate and forming a second oxide material above the first oxide material to form a multilayer dielectric coating, wherein the second oxide material is on a side of the multilayer dielectric coating for contacting an alkali.

  9. Improving the oxidation resistance and stability of Ag nanoparticles by coating with multilayered reduced graphene oxide

    NASA Astrophysics Data System (ADS)

    Li, Yahui; Zhang, Huayu; Wu, Bowen; Guo, Zhuo

    2017-12-01

    A kind of coating nanostructure, Ag nanoparticles coated with multilayered reduced graphene oxide (RGO), is fabricated by employing a three-step reduction method in an orderly manner, which is significantly different from the conventional structures that are simply depositing or doping with Ag nanoparticles on RGO via chemical reduction. The as-prepared nanostructure is investigated by X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), transmission electron microscopy (TEM), high-resolution transmission electron microscopy (HRTEM), selected-area electronic diffraction (SEAD), scanning electron microscopy (SEM), and Fourier transform infrared spectroscopy (FTIR). The results show that the obtained Ag/RGO nanostructure is observed to be a perfect coating structure with well dispersed Ag particles, which is responsible for the remarkable oxidation resistance. The results of XPS spectra indicate the content of metallic Ag is far greater than that of Ag oxides despite of prolonged exposure to the air, which fully demonstrate the excellent stability of thus coating nanostructure.

  10. Microstructures and Dry Sliding Wear Resistance of the Laser Ceramics Composite Coating on Pure Ti

    NASA Astrophysics Data System (ADS)

    Liu, Peng; Zhang, Yuanbin; Luo, Hui; Huo, Yushuang

    2012-06-01

    In this study, Al-Ti-Co was used to improve the surface performance of pure Ti. Laser cladding is an important surface modification technique, which can be used to improve the surface performance of pure Ti. Laser cladding of the Al-Ti-Co + TiB2 pre-placed powders on pure Ti can form ceramics reinforced the composite coating, which improved the wear resistance of the substrate. Characteristics of the composite coating were investigated using X-ray diffraction (XRD), scanning electron microscopy (SEM), microhardness and wear tests. And the laser-cladded coating can also have major dilution from the substrate. Due to the action of the fine grain strengthening and the phase constituent, the wear resistance and microhardness of pure Ti surface were greatly improved.

  11. Enhanced corrosion resistance of strontium hydroxyapatite coating on electron beam treated surgical grade stainless steel

    NASA Astrophysics Data System (ADS)

    Gopi, D.; Rajeswari, D.; Ramya, S.; Sekar, M.; R, Pramod; Dwivedi, Jishnu; Kavitha, L.; Ramaseshan, R.

    2013-12-01

    The surface of 316L stainless steel (316L SS) is irradiated by high energy low current DC electron beam (HELCDEB) with energy of 500 keV and beam current of 1.5 mA followed by the electrodeposition of strontium hydroxyapatite (Sr-HAp) to enhance its corrosion resistance in physiological fluid. The coatings were characterised by X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FT-IR) and High resolution scanning electron microscopy (HRSEM). The Sr-HAp coating on HELCDEB treated 316L SS exhibits micro-flower structure. Electrochemical results show that the Sr-HAp coating on HELCDEB treated 316L SS possesses maximum corrosion resistance in Ringer's solution.

  12. Effect of Heat Treatment on Wear Resistance of Nickel Aluminide Coatings Deposited by HVOF and PTA

    NASA Astrophysics Data System (ADS)

    Benegra, M.; Santana, A. L. B.; Maranho, O.; Pintaude, G.

    2015-08-01

    This study aims to compare the wear resistance of nickel aluminide coatings deposited using plasma transferred arc (PTA) and high-velocity oxygen fuel (HVOF) processes. Wear resistance was measured in rubber wheel abrasion tests. In both deposition processes, the same raw material (nickel aluminide powder) was atomized and deposited on a 316L steel plate substrate. After deposition, specimens were subjected to thermal cycling, aiming solubilization and precipitation. Coatings deposited using PTA developed different microstructures as a result of the incorporation of substrate elements. However, despite the presence of these microstructures, they performed better than coatings processed using HVOF before the heat treatment. After thermal cycling, the superficial hardness after the wear tests for both processes was similar, resulting in similar mass losses.

  13. Resistance of polysaccharide coatings to proteins, hematopoietic cells, and marine organisms.

    PubMed

    Cao, Xinyu; Pettit, Michala E; Conlan, Sheelagh L; Wagner, Wolfgang; Ho, Anthony D; Clare, Anthony S; Callow, James A; Callow, Maureen E; Grunze, Michael; Rosenhahn, Axel

    2009-04-13

    The interaction of covalently coupled hyaluronic acid, alginic acid, and pectic acid with proteins, cells (hematopoietic KG1a and Jurkat cells), and marine organisms (algal zoospores and barnacle cypris larvae) is compared. In contrast to cells and proteins for which such polysaccharide coatings are known for their antiadhesive properties, marine algal spores and barnacle cyprids were able to colonize the surfaces. Of the three polysaccharides, hyaluronic acid showed the lowest settlement of both Ulva zoopores and barnacles. Photoelectron spectroscopy reveals that the polysaccharide coatings tend to bind bivalent ions, such as calcium, from salt water. Such pretreatment with a high salinity medium significantly changes the protein and hematopoietic cell resistance of the surfaces. Complexation of bivalent ions is therefore considered as one reason for the decreased resistance of polysaccharide coatings when applied in the marine environment.

  14. Engineering meter-scale laser resistant coatings for the near IR

    SciTech Connect

    Stolz, C J; Adams, J J; Shirk, M D; Norton, M A; Weiland, T L

    2005-08-26

    Laser resistant coatings are needed for beam steering (mirrors), pulse switching (polarizers), and high transport efficiency on environmental barriers (windows/lenses) on large laser systems. A range of defects limit the exposure fluence of these coatings. By understanding the origin and damage mechanisms for these defects, the deposition process can be optimized to realize coatings with greater laser resistance. Electric field modeling can provide insight into which defects are most problematic. Laser damage growth studies are useful for determining a functional laser damage criteria. Mitigation techniques such as micro-machining with a single-crystal diamond cutting tool or short pulse laser ablation using the burst technique can be used to arrest growth in damage sites to extend optic lifetime.

  15. Effect of the deposition temperature on corrosion resistance and biocompatibility of the hydroxyapatite coatings

    NASA Astrophysics Data System (ADS)

    Vladescu, A.; Braic, M.; Azem, F. Ak; Titorencu, I.; Braic, V.; Pruna, V.; Kiss, A.; Parau, A. C.; Birlik, I.

    2015-11-01

    Hydroxyapatite (HAP) ceramics belong to a class of calcium phosphate-based materials, which have been widely used as coatings on titanium medical implants in order to improve bone fixation and thus to increase the lifetime of the implant. In this study, HAP coatings were deposited from pure HAP targets on Ti6Al4V substrates using the radio-frequency magnetron sputtering technique at substrate temperatures ranging from 400 to 800 °C. The surface morphology and the crystallographic structure of the films were investigated by atomic force microscopy (AFM), scanning electron microscopy (SEM) and X-ray diffraction (XRD). The corrosion resistance of the coatings in saliva solution at 37 °C was evaluated by potentiodynamic polarization. Additionally, the human osteosarcoma cell line (MG-63) was used to test the biocompatibility of the coatings. The results showed that all of the coatings grown uniformly and that the increasing substrate temperature induced an increase in their crystallinity. Corrosion performance of the coatings was improved with the increase of the substrate temperature from 400 °C to 800 °C. Furthermore, all the coatings support the attachment and growth of the osteosarcoma cells with regard to the in vitro test findings.

  16. Corrosion Resistance of a Sand Particle-Modified Enamel Coating Applied to Smooth Steel Bars

    PubMed Central

    Tang, Fujian; Chen, Genda; Brow, Richard K.; Koenigstein, Michael L.

    2014-01-01

    The protective performance of a sand particle-modified enamel coating on reinforcing steel bars was evaluated in 3.5 wt% NaCl solution by electrochemical impedance spectroscopy (EIS). Seven percentages of sand particles by weight were investigated: 0%, 5%, 10%, 20%, 30%, 50% and 70%. The phase composition of the enamel coating and sand particles were determined with the X-ray diffraction (XRD) technique. The surface and cross-sectional morphologies of the sand particle-modified enamel coating were characterized using scanning electron microscopy (SEM). XRD tests revealed three phases of sand particles: SiO2, CaCO3 and MgCO3. SEM images demonstrated that the enamel coating wetted well with the sand particles. However, a weak enamel coating zone was formed around the sand particles due to concentrated air bubbles, leading to micro-cracks as hydrogen gas pressure builds up and exceeds the tensile strength of the weak zone. As a result, the addition of sand particles into the enamel coating reduced both the coating and corrosion resistances. PMID:28788203

  17. A study of degradation resistance and cytocompatibility of super-hydrophobic coating on magnesium.

    PubMed

    Zhang, Yufen; Feyerabend, Frank; Tang, Shawei; Hu, Jin; Lu, Xiaopeng; Blawert, Carsten; Lin, Tiegui

    2017-09-01

    Calcium stearate based super-hydrophobic coating was deposited on plasma electrolytic oxidation (PEO) pre-treated magnesium substrate. The pre-treated magnesium and super-hydrophobic coating covered sample were characterized by scanning electron microscopy, X-ray diffraction and electrochemical corrosion measurements. The cytocompatibility and degradation resistance of magnesium, pre-treated magnesium and super-hydrophobic coating were analysed in terms of cell adhesion and osteoblast differentiation. The results indicate that the calcium stearate top coating shows super-hydrophobicity and that the surface is composed of micro/nanostructure. The super-hydrophobic coating covered sample shows higher barrier properties compared with the PEO pre-treated magnesium and bare magnesium. Human osteoblast proliferation, but not differentiation is enhanced by the PEO coating. Contrary, the super-hydrophobic coating reduces proliferation, but enhances differentiation of osteoblast, observable by the formation of hydroxyapatite. The combination of corrosion protection and cell reaction indicates that this system could be interesting for biomedical applications. Copyright © 2017 Elsevier B.V. All rights reserved.

  18. Corrosion Resistance of a Sand Particle-Modified Enamel Coating Applied to Smooth Steel Bars.

    PubMed

    Tang, Fujian; Chen, Genda; Brow, Richard K; Koenigstein, Michael L

    2014-09-15

    The protective performance of a sand particle-modified enamel coating on reinforcing steel bars was evaluated in 3.5 wt% NaCl solution by electrochemical impedance spectroscopy (EIS). Seven percentages of sand particles by weight were investigated: 0%, 5%, 10%, 20%, 30%, 50% and 70%. The phase composition of the enamel coating and sand particles were determined with the X-ray diffraction (XRD) technique. The surface and cross-sectional morphologies of the sand particle-modified enamel coating were characterized using scanning electron microscopy (SEM). XRD tests revealed three phases of sand particles: SiO₂, CaCO₃ and MgCO₃. SEM images demonstrated that the enamel coating wetted well with the sand particles. However, a weak enamel coating zone was formed around the sand particles due to concentrated air bubbles, leading to micro-cracks as hydrogen gas pressure builds up and exceeds the tensile strength of the weak zone. As a result, the addition of sand particles into the enamel coating reduced both the coating and corrosion resistances.

  19. Biocidal activity of metalloacid-coated surfaces against multidrug-resistant microorganisms

    PubMed Central

    2012-01-01

    Background The antimicrobial effects of a coating of molybdenum trioxide (MoO3) has been recently described. The metalloacid material produces oxonium ions (H3O+), which creates an acidic pH that is an effective, non specific antimicrobial. We determined the in vitro antimicrobial activity of molybdenum trioxide metalloacid-coated surfaces. Methods Metalloacid-coated and non-coated (control) surfaces were contaminated by exposing them for 15 minutes to microbial suspensions containing 105 cfu/mL. Eleven microorganisms responsible for nosocomial infections were tested: two Staphylococcus aureus strains (the hetero-vancomycin intermediate MRSA Mu50 strain and a ST80-PVL-producing MRSA strain); a vancomycin-resistant vanA Enterococcus faecium strain; three extended-spectrum beta-lactamase-producing Enterobacteriaceae strains; a MBL-producing Pseudomonas aeruginosa strain; a multidrug-resistant Acinetobacter baumannii strain; a toxin-producing Clostridium difficile strain; and two fungi (Candida albicans and Aspergillus fumigatus). The assay tested the ability of the coated surfaces to kill microorganisms. Results Against all non-sporulating microorganisms tested, metalloacid-coated surfaces exhibited significant antimicrobial activity relative to that of the control surfaces within two to six hours after contact with the microorganisms (p < 0.001). Microorganism survival on the coated surfaces was greatly impaired, whereas microorganism survival on control surfaces remained substantial. Conclusions We suggest that, facing the continuing shedding of microorganisms in the vicinity of colonized or infected patients, the continuous biocidal effect of hydroxonium oxides against multidrug-resistant microorganisms may help limit environmental contamination between consecutive cleaning procedures. PMID:23148568

  20. Superhard Transparent Coatings

    DTIC Science & Technology

    1978-06-01

    a pH very close to 10, a lower pH defloculant, sodium hexametaphosphate , was employed. The predicted compatibility chart of all proposed coating...order ionic salt with a lower pH ( sodium citrate) was tried as a sequestering agent without success. Both hydrocarbon and fluorocarbon surfactants...reduction of pH value was success- ful in preventing refloculation of the Attagel. A more universal surfactant, sodium carboxymethyl cellulose, had a

  1. Applications in the Nuclear Industry for Corrosion-Resistant Amorphous-Metal Thermal-Spray Coatings

    SciTech Connect

    Farmer, J; Choi, J

    2007-07-18

    Amorphous metal and ceramic thermal spray coatings have been developed that can be used to enhance the corrosion resistance of containers for the transportation, aging and disposal of spent nuclear fuel and high-level radioactive wastes. Fe-based amorphous metal formulations with chromium, molybdenum and tungsten have shown the corrosion resistance believed to be necessary for such applications. Rare earth additions enable very low critical cooling rates to be achieved. The boron content of these materials, and their stability at high neutron doses, enable them to serve as high efficiency neutron absorbers for criticality control. Ceramic coatings may provide even greater corrosion resistance for container applications, though the boron-containing amorphous metals are still favored for criticality control applications. These amorphous metal and ceramic materials have been produced as gas atomized powders and applied as near full density, non-porous coatings with the high-velocity oxy-fuel process. This paper summarizes the performance of these coatings as corrosion-resistant barriers, and as neutron absorbers. Relevant corrosion models are also discussed, as well as a cost model to quantify the economic benefits possible with these new materials.

  2. Oxidation resistant coating for titanium alloys and titanium alloy matrix composites

    NASA Technical Reports Server (NTRS)

    Brindley, William J. (Inventor); Smialek, James L. (Inventor); Rouge, Carl J. (Inventor)

    1992-01-01

    An oxidation resistant coating for titanium alloys and titanium alloy matrix composites comprises an MCrAlX material. M is a metal selected from nickel, cobalt, and iron. X is an active element selected from Y, Yb, Zr, and Hf.

  3. Wear-resistant ball bearings for space applications. [coated with titanium carbide

    NASA Technical Reports Server (NTRS)

    Boving, H.; Hintermann, H. E.; Haenni, W.; Bondivenne, E.; Boeto, M.; Conde, M.

    1977-01-01

    Ball bearings for hostile environments were developed. They consist of normal ball bearing steel parts of which the rings are coated with hard, wear-resistant, chemical vapor deposited (C.V.D) TiC. Experiments in ultrahigh vacuum, using cages of various materials with self-lubricating properties, have shown that such bearings are suitable for space applications.

  4. Generation of PVY coat protein siRNAs in transgenic potatoes resistant to PVY.

    USDA-ARS?s Scientific Manuscript database

    Transgenic potatoes expressing the potato virus Y coat protein (PVY-CP) inverted hairpin RNA (ihRNA) construct driven by the Solanum bulbocastanum ubiquitin 409s promoter exhibited resistance to PVY in glass house studies using PVYNTN and PVYO as inocula and in field studies using naturally occurrin...

  5. Laser-Assisted Cold-Sprayed Corrosion- and Wear-Resistant Coatings: A Review

    NASA Astrophysics Data System (ADS)

    Olakanmi, E. O.; Doyoyo, M.

    2014-06-01

    Laser-assisted cold spray (LACS) process will be increasingly employed for depositing coatings because of its unique advantages: solid-state deposition of dense, homogeneous, and pore-free coatings onto a range of substrates; and high build rate at reduced operating costs without the use of expensive heating and process inert gases. Depositing coatings with excellent performance indicators via LACS demands an accurate knowledge and control of processing and materials' variables. By varying the LACS process parameters and their interactions, the functional properties of coatings can be manipulated. Moreover, thermal effect due to laser irradiation and microstructural evolution complicate the interpretation of LACS mechanical deformation mechanism which is essential for elucidating its physical phenomena. In order to provide a basis for follow-on-research that leads to the development of high-productivity LACS processing of coatings, this review focuses on the latest developments in depositing corrosion- and wear-resistant coatings with the emphasis on the composition, structure, and mechanical and functional properties. Historical developments and fundamentals of LACS are addressed in an attempt to describe the physics behind the process. Typical technological applications of LACS coatings are also identified. The investigations of all process sequences, from laser irradiation of the powder-laden gas stream and the substrate, to the impingement of thermally softened particles on the deposition site, and subsequent further processes, are described. Existing gaps in the literature relating to LACS-dependent microstructural evolution, mechanical deformation mechanisms, correlation between functional properties and process parameters, processing challenges, and industrial applications have been identified in order to provide insights for further investigations and innovation in LACS deposition of wear- and corrosion-resistant coatings.

  6. Corrosion-resistant front surface aluminum mirror coatings

    NASA Astrophysics Data System (ADS)

    Guenther, Karl H.; Penny, Iain; Willey, Ronald R.

    1993-03-01

    Front surface metal mirrors need protection of the inherently fragile metal film deposited on a glass substrate. Conventional evaporated dielectric thin-film overcoats provide limited protection because of their less than dense packing. These films usually have a columnar structure with voids between the columns. The voids give access to the underlying metal film for humidity and corrosive gases or liquids. Some progress in developing better coatings was made in the early 1980s with ion-assisted deposition. Front surface aluminum mirrors with dielectric thin films deposited by reactive low-voltage ion plating have a still higher survival time, by a factor of up to three under comparable test conditions. The transmission of our best samples increased to only 10 percent when immersed in 0.2 M NaOH for 20 h. By comparison, an unprotected aluminum film dissolves in less than 5 min. Electron beam evaporated dielectric coatings provide protection for about 1.5 to 2 h in the same test solution. The reason for the significant improvement brought about by reactive low-voltage ion plating deposition, and its advantage for large-scale production is discussed.

  7. Wear resistance of laser clad Ti 2Ni 3Si reinforced intermetallic composite coatings on titanium alloy

    NASA Astrophysics Data System (ADS)

    Wang, Y.; Wang, H. M.

    2004-05-01

    Titanium alloys are restricted from industrial applications as tribological components because of their inherent poor wear resistance. In this paper, novel wear resistant Ti 2Ni 3Si reinforced intermetallic composite coatings with a microstructure consisting of ternary metal silicide Ti 2Ni 3Si primary dendrites and interdendritic Ti 2Ni 3Si/NiTi eutectic were fabricated on a substrate of a titanium alloy BT9 by the laser cladding process. Wear resistance of the coating was evaluated under dry sliding wear tester condition at room temperature. Results indicated that the laser clad coatings have excellent wear resistance and very low load sensitivity under dry sliding wear test conditions.

  8. Biocompatible surfactants for water-in-fluorocarbon emulsions.

    PubMed

    Holtze, C; Rowat, A C; Agresti, J J; Hutchison, J B; Angilè, F E; Schmitz, C H J; Köster, S; Duan, H; Humphry, K J; Scanga, R A; Johnson, J S; Pisignano, D; Weitz, D A

    2008-10-01

    Drops of water-in-fluorocarbon emulsions have great potential for compartmentalizing both in vitro and in vivo biological systems; however, surfactants to stabilize such emulsions are scarce. Here we present a novel class of fluorosurfactants that we synthesize by coupling oligomeric perfluorinated polyethers (PFPE) with polyethyleneglycol (PEG). We demonstrate that these block copolymer surfactants stabilize water-in-fluorocarbon oil emulsions during all necessary steps of a drop-based experiment including drop formation, incubation, and reinjection into a second microfluidic device. Furthermore, we show that aqueous drops stabilized with these surfactants can be used for in vitro translation (IVT), as well as encapsulation and incubation of single cells. The compatability of this emulsion system with both biological systems and polydimethylsiloxane (PDMS) microfluidic devices makes these surfactants ideal for a broad range of high-throughput, drop-based applications.

  9. Highly exothermic and superhydrophobic Mg/fluorocarbon core/shell nanoenergetic arrays.

    PubMed

    Zhou, Xiang; Xu, Daguo; Yang, Guangcheng; Zhang, Qiaobao; Shen, Jinpeng; Lu, Jian; Zhang, Kaili

    2014-07-09

    Mg/fluorocarbon core/shell nanoenergetic arrays are prepared onto silicon substrate, with Mg nanorods as the core and fluorocarbon as the shell. Mg nanorods are deposited by the glancing angle deposition technique, and the fluorocarbon layer is then prepared as a shell to encase the Mg nanorods by the magnetron sputtering deposition process. Scanning electron microscopy and transmission electron microscopy show the core/shell structure of the Mg/fluorocarbon arrays. X-ray energy-dispersive spectroscopy, X-ray diffraction, and Fourier transform infrared spectroscopy are used to characterize the structural composition of the Mg/fluorocarbon. It is found that the as-prepared fluorocarbon layer consists of shorter molecular chains compared to that of bulk polytetrafluoroethylene, which is proven beneficial to the low onset reaction temperature of Mg/fluorocarbon. Water contact angle test demonstrates the superhydrophobicity of the Mg/fluorocarbon arrays, and a static contact angle as high as 162° is achieved. Thermal analysis shows that the Mg/fluorocarbon material exhibits a very low onset reaction temperature of about 270 °C as well as an ultrahigh heat of reaction approaching 9 kJ/g. A preliminary combustion test reveals rapid combustion wave propagation, and a convective mechanism is adopted to explain the combustion behaviors.

  10. [The effect on anti-acid corrosion resistance of Ni-Cr alloy coating titanium].

    PubMed

    Hu, Bin; Zhang, Fu-qiang

    2003-04-01

    The aim of this study was to investigate the variation of the corrosion resistance of Ni-Cr alloy in acid environment before and after coating titanium in vitro. 1. Surface treatment using sol-gel technique of coating titanium. The steps were as follows: (1) Pre-treatment: sanding, washing and activation in order to remove the oxidative product; (2) The preparation of sol: some small charged particles produced by the hydrolytic reaction, and formed sol. These particles would congeal into extremely small ones (diameter usually is 5 microns); (3) Coating; (4) Heat treatment: The organism was resolved and volatilizeed at high temperature, and the atoms of Ti were left. These atoms of Ti were very active and could combine firmly with the atoms on the surface awaiting of treatment. 2. artificial saliva; pH = 7.0 and pH = 5.6; temperature: 36.5 degrees C 3. Electrochemical test: polarization curve; instrument: ZF-3 poteniostat. Before coating titanium, when pH was 7.0, the electrode potential of Ni-Cr alloy was -160 mV, and the self-corrosion current density was 0.262 microA cm-2; when pH = 5.6, the data were -182 mV and 0.352 microA cm-2, respectively. This result showed that when pH value reduced, the potential and current density descended, too. This indicated that the material was easy to be corroded. After coating titanium, when pH value was 7.0, the potential was -71 mV, the self-corrosion current density was 0.152 microA cm-2; when pH = 5.6, the data were -89 mV and 0.174 microA cm-2. This indicated that the corrosion rate of material descended evidently after coating titanium in acid environment. (1) Not only before coating Ti but also after coating, the corrosion resistance of Ni-Cr alloy would descend in acid environment;(2) In acid environment, the corrosion resistance of Ni-Cr alloy after coating titanium was superior to that of the material before coating. So was in neutral environment.

  11. Diffusion Coatings for Corrosion-Resistant Components in Coal Gasification Systems

    SciTech Connect

    Gopala N. Krishnan; Ripudaman Malhotra; Esperanza Alvarez; Kai-Hung Lau; Jordi Perez-Mariano; Angel Sanjurjo

    2006-06-30

    Heat-exchangers, particle filters, turbines, and other components in integrated coal gasification combined cycle system must withstand the highly sulfiding conditions of the high-temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low-cost alloy may improve its resistance to such sulfidation attack, and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. During this period, we analyzed several coated and exposed samples of 409 steel by scanning electron microscopy (SEM) and energy-dispersive X-ray (EDX). We report here on findings of this analysis: (1) A SS409 coupon that was coated with multilayered combined nitrides of Ti, Al, and Si showed adherent coatings on the surface; (2) A similarly coated coupon, after exposure to simulated coal gas at 900 C for 300 h, revealed that the coating has cracked during the exposure; (3) An SS409 coupon that was coated with nitrides of Ti and Si with a barrier layer of tungsten in between to improve the adhesion of the coating and to prevent outward diffusion of iron to the surface. (4) A porous coupon was coated with nitrides of Ti and Al and examination of the coupon revealed deposition of Ti at the interior surfaces. A similarly prepared coupon was exposed to simulated coal gas at 370 C for 300 h, and it showed no corrosion.

  12. Reaction of uranium and the fluorocarbon FC-75

    NASA Astrophysics Data System (ADS)

    Young, R. H.

    1985-04-01

    Because of criticality concerns with water cooling in enriched uranium upgrading, a fluorocarbon has been evaluated as a replacement coolant for internal module components in the Plasma Separation Process (PSP). The interaction of bulk uranium and of powdered uranium with FC-75 has been investigated at temperatures between 200 and 700 C. The gas pressure and the metal temperature were monitored as a function of time. Modest temperature changes of 50 to 100 C were observed for the bulk uranium/fluorocarbon reaction. Much larger changes (up to 1000 C) were noted for the reaction involving high surface area uranium powder. These temperature transients, particularly for the powdered uranium reaction, were short-lived ( 10 seconds) and indicative of the formation of a protective layer of reaction products. Analysis of residual gas products by infrared spectroscopy indicated that one potentially serious hazard, UF6, was not present; however, several small toxic fluorocarbons were produced by thermolysis and/or reaction. X-ray diffraction analysis of the residual solids indicated UF4 and UO2 were the major solid products.

  13. Preparation of Phytic Acid/Silane Hybrid Coating on Magnesium Alloy and Its Corrosion Resistance in Simulated Body Fluid

    NASA Astrophysics Data System (ADS)

    Wang, Fengwu; Cai, Shu; Shen, Sibo; Yu, Nian; Zhang, Feiyang; Ling, Rui; Li, Yue; Xu, Guohua

    2017-09-01

    In order to decrease the corrosion rate and improve the bioactivity of magnesium alloy, phytic acid/saline hybrid coatings were synthesized on AZ31 magnesium alloys by sol-gel dip-coating method. It was found that the mole ratio of phytic acid to γ-APS had a great influence on coating morphology and the corresponding corrosion resistance of the coated magnesium alloys. When the mole ratio of phytic acid to γ-APS was 1:1, the obtained hybrid coating was integral and without cracks, which was ascribed to the strong chelate capability of phytic acid and Si-O-Si network derived from silane. Electrochemical test result indicated that the corrosion resistance of the coated magnesium alloy was about 27 times larger than that of the naked counterpart. In parallel, immersion test showed that the phytic acid/silane hybrid coating could induce CaP-mineralized product deposition, which offered another protection for magnesium alloy.

  14. Thermal Shock Resistance of Stabilized Zirconia/Metal Coat on Polymer Matrix Composites by Thermal Spraying Process

    NASA Astrophysics Data System (ADS)

    Zhu, Ling; Huang, Wenzhi; Cheng, Haifeng; Cao, Xueqiang

    2014-12-01

    Stabilized zirconia/metal coating systems were deposited on the polymer matrix composites by a combined thermal spray process. Effects of the thicknesses of metal layers and ceramic layer on thermal shock resistance of the coating systems were investigated. According to the results of thermal shock lifetime, the coating system consisting of 20 μm Zn and 125 μm 8YSZ exhibited the best thermal shock resistance. Based on microstructure evolution, failure modes and failure mechanism of the coating systems were proposed. The main failure modes were the formation of vertical cracks and delamination in the outlayer of substrate, and the appearance of coating spallation. The residual stress, thermal stress and oxidation of substrate near the substrate/metal layer interface were responsible for coating failure, while the oxidation of substrate near the substrate/coating interface was the dominant one.

  15. Hierarchical ZnO particles grafting by fluorocarbon polymer derivative: Preparation and superhydrophobic behavior

    NASA Astrophysics Data System (ADS)

    Gao, Dahai; Jia, Mengqiu

    2015-07-01

    Superhydrophobic surfaces on the basis of hierarchical ZnO particles grafted by fluoroethylene-vinylether (FEVE) polymer derivative were prepared using a facile, mild and low-cost method. X-ray diffraction (XRD) and scanning electron microscope (SEM) revealed that the resulting ZnO particles via hydrothermal process exhibit micro-nano dual-scale morphology with high purity under a suitable surfactant amount and alkali concentration. The grafting of FEVE derivative was confirmed by Fourier transform infrared spectroscopy (FTIR) and energy-dispersive X-ray spectrometer (EDS), suggesting that hierarchical surface of ZnO particles was an imported monomolecular layer of fluorocarbon polymer. The obtained surface fabricated by drop-casting shows considerably high contact angle and good resistance to water immersion. The wetting behavior in this work was furthermore analyzed by theoretical wetting model. This work demonstrates that the sufficient low-wettable surface and high roughness both take a vital role in the superhydrophobic behavior.

  16. Electroless Ni-P-PTFE-Al2O3 Dispersion Nanocomposite Coating for Corrosion and Wear Resistance

    NASA Astrophysics Data System (ADS)

    Sharma, Ankita; Singh, A. K.

    2014-01-01

    With the aim to produce a coating having good corrosion and wear resistance alongside hardness but lesser friction coefficient, Ni-P-PTFE-Al2O3 (NiPPA) dispersion coating was developed. This was achieved by introducing nanosized polytetrafluoroethylene (PTFE) and alumina (Al2O3) in the Ni-P matrix deposited on mild steel substrate. The coating was characterized using scanning electron microscopy, energy dispersive analysis of x-ray, and x-ray diffractrometry. Microhardness and wear resistance of the coating was measured using Vicker's hardness tester and Pin-on-Disc method, respectively. The corrosion behavior was measured using electrochemical polarization and immersion tests with and without exposure in 3.5% NaCl solution. It is observed that codeposition of Al2O3 and PTFE particles with Ni-P coating results in comparatively smooth surface with nodular grains. The NiPPA coating was observed to have moderate hardness between electroless Ni-P-PTFE and Ni-P-Al2O3 coating and good wear resistance with lubricating effect. Addition of both PTFE and Al2O3 is observed to enhance corrosion resistance of the Ni-P coating. However, improvement in corrosion resistance is more due to addition of Al2O3 than PTFE. Continuous exposure for 10-20 days in corrosive solution is found to deteriorate corrosion protection properties of the coating.

  17. Nanoenhanced polyurea as a blast resistant coating for concrete masonry walls

    NASA Astrophysics Data System (ADS)

    Rivera, Heather Kathryn Daniell

    Blast impact is a major concern in the world today. The leading cause of death due to blast impacts is rapidly moving debris. To prevent this many researchers are looking for methods of improved blast resistance for concrete masonry walls. However, many available protective coatings are not flame retardant. This thesis focuses on nanoenhanced polyurea for applications in improving blast resistance, while possessing improved flame retardancy, of concrete masonry walls. The polyurea that is being researched is enhanced with nanoadditives in an effort improve both blast and fire resistance. These materials are dynamically tested and those showing marked improvement are chosen for experimental and computational testing.

  18. Significance of thermal contact resistance in two-layer thermal-barrier-coated turbine vanes

    NASA Technical Reports Server (NTRS)

    Liebert, C. H.; Gaugler, R. E.

    1980-01-01

    The importance of thermal contact resistance between layers in heat transfer through two layer, plasma sprayed, thermal barrier coatings applied to turbine vanes was investigated. Results obtained with a system of NiCrAlY bond and yttria stabilized zirconia ceramic show that thermal contact resistance between layers is negligible. These results also verified other studies which showed that thermal contact resistance is negligible for a different coating system of NiCr bond calcia stabilized zirconia ceramic. The zirconia stabilized ceramic thermal conductivity data scatter presented in the literature is ?20 to -10 percent about a curve fit of the data. More accurate predictions of heat transfer and metal wall temperatures are obtained when the thermal conductivity values are used at the ?20 percent level.

  19. Novel heat-resistance UV curable waterborne polyurethane coatings modified by melamine

    NASA Astrophysics Data System (ADS)

    Fang, Z. H.; Duan, H. Y.; Zhang, Z. H.; Wang, J.; Li, D. Q.; Huang, Y. X.; Shang, J. J.; Liu, Z. Y.

    2011-03-01

    Novel UV curable waterborne polyurethane coatings (UVWPU) modified by melamine was prepared using isophorone diisocyanate (IPDI), polyethylene glycol (PEG), α,α-dimethylol propionic acid (DMPA), hydroxyethyl acrylate (HEA) as main materials. Copolymer structure was verified using Fourier transform infrared spectroscopy (FT-IR). Performance of the coatings was evaluated by differential scanning calorimetry (DSC) and thermal gravimetric analysis (TGA), and mechanical tests such as pencil hardness and resistance to water. The results showed that the modified UVWPU film had the good thermal resistance, water resistance and mechanical properties. The optimum melamine dosage was 4.70 wt.%, the glass transition temperature ( Tg) of the modified film increased by 20.4 °C and 5% weight-loss temperature (253 °C) increased by 105 °C. No change color, crinkle, desquamate, dehisce and frothy were found after the modified film dried at 130 °C for 2 h.

  20. Fabrication of intermetallic coatings for electrical and corrosion resistance on high-temperature alloys

    SciTech Connect

    Park, J.H.; Cho, W.D.

    1994-10-01

    Several intermetallic films were fabricated to high-temperature alloys (V-alloys and 304 and 316 stainless steels) to provide electrical insulation and corrosion resistance. Alloy grain-growth behavior at 1000{degrees}C for the V-5Cr-5Ti was investigated to determine the stability of alloy substrate during coating formation by chemical vapor deposition (CVD) or metallic vapor processes at 800-850{degrees}C. Film layers were examined by optical and scanning electron microscopy and by electron-energy-dispersive and X-ray diffraction analysis and tested for electrical resistivity and corrosion resistance. The results elucidated the nature of the coatings, which provided both electrical insulation and high-temperature corrosion protection.

  1. Electrical resistivity and dielectric properties of helical microorganism cells coated with silver by electroless plating

    NASA Astrophysics Data System (ADS)

    Cai, Jun; Lan, Mingming; Zhang, Deyuan; Zhang, Wenqiang

    2012-09-01

    In this paper, microorganism cells (Spirulina platens) were used as forming templates for the fabrication of the helical functional particles by electroless silver plating process. The morphologies and ingredients of the coated Spirulina cells were analyzed with scanning electron microscopy and energy dispersive spectrometer. The crystal structures were characterized by employing the X-ray diffraction. The electrical resistivity and dielectric properties of samples containing different volume faction of sliver-coated Spirulina cells were measured and investigated by four-probe meter and vector network analyzer. The results showed that the Spirulina cells were successfully coated with a uniform silver coating and their initial helical shapes were perfectly kept. The electrical resistivity and dielectric properties of the samples had a strong dependence on the volume content of sliver-coated Spirulina cells and the samples could achieve a low percolation value owing to high aspect ratio and preferable helical shape of Spirulina cells. Furthermore, the conductive mechanism was analyzed with the classic percolation theory, and the values of ϕ and t were obtained.

  2. The heat resistance of a polyurethane coating filled with modified nano-CaCO3

    NASA Astrophysics Data System (ADS)

    Li, Bin; Li, Song-Mei; Liu, Jian-Hua; Yu, Mei

    2014-10-01

    The modification of polyurethane coating by adding surface-modified CaCO3 nanoparticles (nano-CaCO3) was investigated in this paper. To improve interfacial interaction between the nano-CaCO3 and the polyurethane (PU) matrix, a silane coupling agent (KH560) was used to modify the nano-CaCO3. The grafting of KH560 on the nano-CaCO3 surfaces was characterized by the TEM, FTIR and TGA techniques. The modification of the nano-CaCO3 surfaces with KH560 was demonstrated to improve the dispersity of nano-CaCO3. FTIR, SEM and AFM were used to characterize the polyurethane coating. The FTIR spectrum indicated that the modification of nano-CaCO3 does not influence the chemical structure of the PU matrix. The roughness and gloss of the nanocomposite coatings containing various amount of nano-CaCO3 were evaluated using a roughness tester and a brightness meter. The heat resistance of the polyurethane coating containing various amounts of nano-CaCO3 was evaluated using the TGA technique. The results revealed that nano-CaCO3 treatment with KH560 improves the nanoparticle dispersion and heat-resistance of polyurethane coating.

  3. Crack-resistant polyimide coating for high-capacity battery anodes

    NASA Astrophysics Data System (ADS)

    Li, Yingshun; Wang, Shuo; Lee, Pui-Kit; He, Jieqing; Yu, Denis Y. W.

    2017-10-01

    Electrode cracking is a serious problem that hinders the application of many next-generation high-capacity anode materials for lithium-ion batteries. Even though nano-sizing the material can reduce fracturing of individual particles, capacity fading is still observed due to large volume change and loss of contact in the electrode during lithium insertion and extraction. In this study, we design a crack-resistant high-modulus polyimide coating with high compressive strength which can hold multiple particles together during charge and discharge to maintain contact. The effectiveness of the coating is demonstrated on tin dioxide, a high-capacity large-volume-change material that undergoes both alloy and conversion reactions. The polyimide coating improves capacity retention of SnO2 from 80% to 100% after 80 cycles at 250 mA g-1. Stable capacity of 585 mAh g-1 can be obtained even at 500 mA g-1 after 300 cycles. Scanning electron microscopy and in-situ dilatometry confirm that electrode cracking is suppressed and thickness change is reduced with the coating. In addition, the chemically-stable polyimide film can separate the surface from direct contact with electrolyte, improving coulombic efficiency to ∼100%. We expect the novel strategy of suppressing electrode degradation with a crack-resistant coating can also be used for other alloy and conversion-based anodes.

  4. On texture, corrosion resistance and morphology of hot-dip galvanized zinc coatings

    NASA Astrophysics Data System (ADS)

    Asgari, H.; Toroghinejad, M. R.; Golozar, M. A.

    2007-06-01

    Texture is an important factor which affects the coating properties. Chemical composition of the zinc bath can strongly influence the texture of hot-dip galvanized coatings. In this study, lead content of the zinc bath was changed from 0.01 wt.% to 0.11 wt.%. Specimens were prepared from zinc baths of different lead content and its texture was evaluated using X-ray diffraction. Corrosion behaviour was analyzed by Tafel extrapolation and linear polarization tests. To study the corrosion products of the specimens, salt spray test was employed. Also, the spangle size of the specimens was determined using line intercept method. From the experimental results it was found that (00.2) basal plane texture component would be weakened by increasing the lead content of the zinc and conversely, (20.1) high angle pyramidal texture components strengthened. Besides, coatings with strong (00.2) texture component and weaker (20.1) component have better corrosion resistance than the coatings with weak (00.2) and strong (20.1) texture components. In addition, surface morphology would be changed and presence of basal planes decreases at the coating surface due to the increase of lead in the zinc bath. Furthermore, spangle size would be increased by increasing the lead content of the zinc bath. Investigation on the effects of skin pass rolling showed that in this case, (00.2) basal texture component and corrosion resistance of the skin passed specimens, in comparison with non-skin passed specimens, have been decreased.

  5. Preparation and corrosion resistance of pulse electrodeposited Zn and Zn-SiC nanocomposite coatings

    NASA Astrophysics Data System (ADS)

    Sajjadnejad, M.; Mozafari, A.; Omidvar, H.; Javanbakht, M.

    2014-05-01

    Pure Zn and Zn matrix composite coatings containing nano-sized SiC particles with an average size of 50 nm were prepared from the zinc sulfate bath. The effects of the pulse frequency, maximum current density and duty cycle on the amount of particles embedded were examined. Electron microscopic studies revealed that the coating morphology was modified by the presence of SiC nanoparticles. In the presence of SiC nanoparticles deposit grows in outgrowth mode resulting in a very rough and porous microstructure. However, at very low and very high duty cycles a smooth and pore free microstructure was obtained. Corrosion resistance properties of the coatings were studied using potentiodynamic polarization technique in 1 M NaCl solution. It was established that presence of well-dispersed nanoparticles significantly improves corrosion resistance of the zinc by filling gaps and defects between zinc flakes and leading to a smoother surface. However, presence of the SiC nanoparticles led to a mixed microstructure with fine and coarse zinc flakes in some coatings, which presented a weak corrosion behavior. Incorporation of SiC nanoparticles enhanced hardness of the Zn coatings by fining deposit structure and through the dispersion hardening effect.

  6. The effect of Teflon coating on the resistance to sliding of orthodontic archwires.

    PubMed

    Farronato, Giampietro; Maijer, Rolf; Carìa, Maria Paola; Esposito, Luca; Alberzoni, Dario; Cacciatore, Giorgio

    2012-08-01

    Teflon is an anti-adherent and aesthetic material. The aim of this study was to evaluate, in vitro, the influence of Teflon coating on the resistance to sliding (RS) of orthodontic archwires. For this purpose, Teflon-coated archwires were examined using frictional resistance tests by means of a universal testing machine and compared with conventional uncoated wires. Twelve types of archwires with round and rectangular sections (0.014, 0.018, and 0.018 × 0.025 inches) and of different materials (stainless steel and nickel-titanium) were tested with two passive self-ligating brackets (SmartClip™ and Opal(®)) and one active self-ligating bracket (Quick(®)). Each archwire-bracket combination was tested 10 times under 8 simulated clinical scenarios. Statistical comparisons were conducted between the uncoated and Teflon-coated archwires using Wilcoxon and Mann-Whitney tests, and linear regression analysis. For all bracket-archwire combinations, Teflon-coated archwires resulted lower friction than the corresponding uncoated archwires (P < 0.01). The results showed that Teflon coating has the potential to reduce RS of orthodontic archwires.

  7. Using CrAIN Multilayer Coatings to Improve Oxidation Resistance of Steel Interconnects for Solid Oxide Fuel Cell Stacks

    SciTech Connect

    Smith, Richard J.; Tripp, C.; Knospe, Anders; Ramana, C. V.; Gorokhovsky, Vladimir I.; Shutthanandan, V.; Gelles, David S.

    2004-06-01

    The requirements of low cost and high-tempurature corrosion resistance for bipolar interconnect plates in solid oxide fuel cell stacks has directed attention to the use of metal plates with oxidation resistant coatings. We have investigatedt he performance of steel plates with multilayer coatings consisting of CrN for electrical conductivity and CrAIN for oxidation resistance. The coatings were deposited usin large area filterd arc deposition technolgy, and subsequently annealed in air for up to 25 hours at 800 degrees celsius. The composition, structer and morphology of the coated plates were characterized using RBS, nuclear reaction analysis, AFM and TEM techniques. By altering the architecture of the layers within the coatings, the rate of oxidation was reduced by more than an order of magnitute. Electrical resistance was measured at room temperature.

  8. Diffusion Coatings for Corrosion-Resistant Components in Coal Gasification Systems

    SciTech Connect

    Gopala N. Krishnan; Ripudaman Malhotra; Esperanza Alvarez; Kai-Hung Lau; Angel Sanjurjo

    2006-01-01

    Heat-exchangers, particle filters, turbines, and other components in integrated coal gasification combined cycle system must withstand the highly sulfiding conditions of the high-temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low-cost alloy may improve its resistance to such sulfidation attack, and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. During this period we tested coated alloy coupons under conditions designed to mimic the conditions in the filter unit after the high-temperature heat recovery unit (HTHRU). The filter unit is another important area where corrosion has caused unscheduled downtime, and the remedy has been the use of sintered metal tubes made of expensive alloys such as inconel. The objective of our test was to determine if those coatings on 400-series steel that were not able to withstand the harsher conditions of the HTHRU, may be sufficiently resistant for use in the filter unit, at the reduced temperatures. Indeed, most of our coatings survived well; the exceptions were the coated porous samples of SS316. We continued making improvements to our coatings apparatus and the procedure began during the last quarter. As a result of these modifications, the coupons we are now producing are uniform. We describe the improved procedure for preparing diffusion coatings. Finally, because porous samples of steel in grades other than SS316 are not readily available, we also decided to procure SS409 powder and fabricate our own sintered porous coupons.

  9. Tungsten coating for improved wear resistance and reliability of microelectromechanical devices

    DOEpatents

    Fleming, James G.; Mani, Seethambal S.; Sniegowski, Jeffry J.; Blewer, Robert S.

    2001-01-01

    A process is disclosed whereby a 5-50-nanometer-thick conformal tungsten coating can be formed over exposed semiconductor surfaces (e.g. silicon, germanium or silicon carbide) within a microelectromechanical (MEM) device for improved wear resistance and reliability. The tungsten coating is formed after cleaning the semiconductor surfaces to remove any organic material and oxide film from the surface. A final in situ cleaning step is performed by heating a substrate containing the MEM device to a temperature in the range of 200-600 .degree. C. in the presence of gaseous nitrogen trifluoride (NF.sub.3). The tungsten coating can then be formed by a chemical reaction between the semiconductor surfaces and tungsten hexafluoride (WF.sub.6) at an elevated temperature, preferably about 450.degree. C. The tungsten deposition process is self-limiting and covers all exposed semiconductor surfaces including surfaces in close contact. The present invention can be applied to many different types of MEM devices including microrelays, micromirrors and microengines. Additionally, the tungsten wear-resistant coating of the present invention can be used to enhance the hardness, wear resistance, electrical conductivity, optical reflectivity and chemical inertness of one or more semiconductor surfaces within a MEM device.

  10. Electrodeposition and corrosion resistance of Ni-W-B coatings

    SciTech Connect

    Steffani, C.P.; Dini, J.W.; Groza, J.R.; Palazoglu, A.

    1997-08-01

    A ternary nickel-base alloy Ni-W-B has been developed for surface corrosion and wear resistance to replace chromium plating, which uses environmentally hazardous solutions. The deposition conditions used an alkaline bath and insoluble anodes. The as-deposited alloy typically contains 40 wt% W and 1 wt% B and has an amorphous or partially amorphous structure. These deposits compare favorably with hexavalent chromium deposits in throwing power, color uniformity, and reflectivity. The corrosion resistance of Ni-W-B alloy was compared with hexavalent chromium and electroless nickel deposits in a variety of acids, including hydrochloric, sulfuric, fluoroboric, and phosphoric. In all cases, best results were obtained with the Ni-W-B deposits.

  11. The Validation and Approval of Chemical Agent Resistant Coatings

    DTIC Science & Technology

    2012-08-28

    resistance – Improve performance Polymeric beads Army will Discontinue use of Silica based topcoats Diatomaceous silica Talc •Integrated within...silica exposure during repair, sanding and removal operations. • Longer service life—less cost for repainting. ARL Approach and Considerations...inch stand-off distance/ 10 minutes of UVA light exposure ). Panel results show “set to handle” properties after 10 minutes following UV cure, dry

  12. Diffusion Coatings for Corrosion-Resistant Components in Coal Gasification Systems

    SciTech Connect

    Gopala N. Krishnan; Ripudaman Malhotra; Esperanza Alvarez; Kai-Hung Lau; Angel Sanjurjo

    2005-09-01

    Heat-exchangers, particle filters, turbines, and other components in integrated coal gasification combined cycle system must withstand the highly sulfiding conditions of the high-temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low-cost alloy may improve its resistance to such sulfidation attack, and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. During this reporting period, we conducted several exposure tests with coated and uncoated coupons including a ''500-h'' test. The first experiment was a 316-h test and was designed to look at the performance of Ti/Ta nitride coatings, which seemed to fare the best in earlier tests. The next experiment was a 112-h test with a range of pure metals and commercially available materials. Its purpose was to help identify those metals that best withstood gasifier environment, and hence should be good ingredients for coatings. Finally, we ran a ''500-h'' test, which was also our milestone, with coupons coated with Ti/Ta nitride or Cr/Al coatings.

  13. The Effect of Zirconium Addition on the Oxidation Resistance of Aluminide Coatings

    NASA Astrophysics Data System (ADS)

    Zagula-Yavorska, Maryana; Pytel, Maciej; Romanowska, Jolanta; Sieniawski, Jan

    2015-04-01

    Nickel, Mar M247, and Mar M200 superalloys were coated with zirconium-doped aluminide deposited by the chemical vapor deposition method. All coatings consisted of two layers: an additive one, comprising of the β-NiAl phase and the interdiffusion one. The interdiffusion layer on pure nickel consisted of the γ'-Ni3Al phase and β-NiAl phase on superalloys. Precipitations of zirconium-rich particles were found near the coating's surface and at the interface between the additive and the interdiffusion layer. Zirconium doping of aluminide coating improved the oxidation resistance of aluminide coatings deposited both on the nickel substrate and on the Mar M200 superalloy. Precipitations of ZrO2 embedded by the Al2O3 oxide were formed during oxidation. It seems that the ZrO2 oxide increases adhesion of the Al2O3 oxide to the coating and decreases the propensity of the Al2O3 oxide rumpling and spalling.

  14. Design of barrier coatings on kink-resistant peripheral nerve conduits

    PubMed Central

    Clements, Basak Acan; Bushman, Jared; Murthy, N Sanjeeva; Ezra, Mindy; Pastore, Christopher M; Kohn, Joachim

    2016-01-01

    Here, we report on the design of braided peripheral nerve conduits with barrier coatings. Braiding of extruded polymer fibers generates nerve conduits with excellent mechanical properties, high flexibility, and significant kink-resistance. However, braiding also results in variable levels of porosity in the conduit wall, which can lead to the infiltration of fibrous tissue into the interior of the conduit. This problem can be controlled by the application of secondary barrier coatings. Using a critical size defect in a rat sciatic nerve model, the importance of controlling the porosity of the nerve conduit walls was explored. Braided conduits without barrier coatings allowed cellular infiltration that limited nerve recovery. Several types of secondary barrier coatings were tested in animal studies, including (1) electrospinning a layer of polymer fibers onto the surface of the conduit and (2) coating the conduit with a cross-linked hyaluronic acid-based hydrogel. Sixteen weeks after implantation, hyaluronic acid-coated conduits had higher axonal density, displayed higher muscle weight, and better electrophysiological signal recovery than uncoated conduits or conduits having an electrospun layer of polymer fibers. This study indicates that braiding is a promising method of fabrication to improve the mechanical properties of peripheral nerve conduits and demonstrates the need to control the porosity of the conduit wall to optimize functional nerve recovery. PMID:26977288

  15. High Density Infrared (HDI) Transient Liquid Coatings for Improved Wear and Corrosion Resistance

    SciTech Connect

    Ronald W. Smith

    2007-07-05

    This report documents a collaborative effort between Oak Ridge National Laboratory (ORNL), Materials Resources International and an industry team of participants to develop, evaluate and understand how high density infrared heating technology could be used to improve infiltrated carbide wear coatings and/or to densify sprayed coatings. The research included HDI fusion evaluations of infiltrated carbide suspensions such (BrazeCoat® S), composite suspensions with tool steel powders, thermally sprayed Ni-Cr- B-Si (self fluxing alloy) and nickel powder layers. The applied work developed practical HDI / transient liquid coating (TLC) procedures on test plates that demonstrated the ability to fuse carbide coatings for industrial applications such as agricultural blades, construction and mining vehicles. Fundamental studies helped create process models that led to improved process understanding and control. The coating of agricultural blades was demonstrated and showed the HDI process to have the ability to fuse industrial scale components. Sliding and brasive wear tests showed that high degree of wear resistance could be achieved with the addition of tool steel powders to carbide particulate composites.

  16. Failure Mechanism of a Stellite Coating on Heat-Resistant Steel

    NASA Astrophysics Data System (ADS)

    Wang, Dong; Zhao, Haixing; Wang, Huang; Li, Yuyan; Liu, Xia; He, Guo

    2017-09-01

    The Stellite 21 coating on the heat-resistant steel X12CrMoWVNbN10-1-1 (so-called COSTE) used in a steam turbine valve was found to be fatigue broken after service at around 873 K (600 °C) for about 8 years. In order to investigate the failure mechanism, a fresh Stellite 21 coating was also prepared on the same COSTE steel substrate by using the similar deposition parameters for comparison. It was found that the Stellite 21 coating was significantly diluted by the steel, resulting in a thin Fe-rich layer in the coating close to the fusion line. Such high Fe concentration together with the incessant Fe diffusion from the steel substrate to the coating during the service condition (about 873 K (600 °C) for long time) induced the eutectoid decomposition of the fcc α-Co(Fe,Cr,Mo) solid solution, forming an irregular eutectoid microstructure that was composed of the primitive cubic α'-FeCo(Cr,Mo) phase and the tetragonal σ-CrCo(Fe,Mo) phase. The brittle nature of such α'/ σ eutectoid microstructure contributed to the fatigue fracture of the Stellite 21 coating, resulting in an intergranular rupture mode.

  17. Concentrated polymer brush-modified silica particle coating confers biofouling-resistance on modified materials.

    PubMed

    Yoshikawa, Chiaki; Qiu, Jun; Shimizu, Yoshihisa; Huang, Chih-Feng; Gelling, Onko-Jan; van den Bosch, Edith

    2017-01-01

    Biofouling, an undesired adsorption of biological material to otherwise inert surfaces, is detrimental in medical, pharmaceutical, and other sectors. Concentrated polymer brushes (CPB) confer non-biofouling properties on modified surfaces but are cumbersome to fabricate. Here, a simple and versatile method of fabricating non-biofouling coatings for various substrates was developed using CPB-modified silica nanoparticles (SiPs). Concentrated poly(poly(ethylene glycol) methyl ether methacrylate) (PPEGMA) brushes were grafted on SiPs by surface-initiated atom transfer radical polymerization. CPB-SiPs were spin-coated onto silicon wafers or quartz crystal microbalance (QCM) sensor chips with phenyl azido cross-linkers. SiP cross-linking was then performed by ultra violet irradiation for 20s, or by heating at 120°C for 12h. Protein adsorption to coatings was studied by QCM approach and human umbilical vein endothelial cell adhesion to coatings was examined. SiP to cross-linker weight ratios were varied from 2.0/0.5 to 9.0/0.5 (wt/wt%) and the coatings almost completely suppressed protein adsorption and cell adhesion to treated surfaces. The coating was also applied to polymeric films, rendering these materials biofouling-resistant.

  18. Improved oxide spallation resistance of microcrystalline Ni-Cr-Al coatings

    SciTech Connect

    Liu, Z.; Gao, W.; Dahm, K.L.; Wang, F.

    1998-08-01

    Microcrystalline Ni-20Cr-3Al coatings were deposited on Ni-20Cr-3Al substrates by unbalanced magnetron-sputter deposition. The grain size of the coatings was varied by using different Ar pressures. Cyclic-oxidation testing was performed at 1100 C. It was found that (1) an external {alpha}-Al{sub 2}O{sub 3} scale formed on coating A (4.7 {micro}m thick, 50 nm grain size); (2) an external Cr{sub 2}O{sub 3} scale and internal Al{sub 2}O{sub 3} oxide formed on coating B (14 {micro}m thick, 500 nm grain size); and (3) an outer layer scale of Cr{sub 2}O{sub 3} + NiCr{sub 2}O{sub 4} and interior layer of Al{sub 2}O{sub 3} formed on the as-cast alloy. Extensive spallation of the Cr{sub 2}O{sub 3} + NiCr{sub 2}O{sub 4} scale took place on the as-cast alloy, but no obvious spallation occurred on the two coatings. Improvement of the spallation resistance of the scale is explained by effective diffusional creep of the coatings and the micropegging effect of the inward-grown oxides.

  19. Failure Mechanism of a Stellite Coating on Heat-Resistant Steel

    NASA Astrophysics Data System (ADS)

    Wang, Dong; Zhao, Haixing; Wang, Huang; Li, Yuyan; Liu, Xia; He, Guo

    2017-07-01

    The Stellite 21 coating on the heat-resistant steel X12CrMoWVNbN10-1-1 (so-called COSTE) used in a steam turbine valve was found to be fatigue broken after service at around 873 K (600 °C) for about 8 years. In order to investigate the failure mechanism, a fresh Stellite 21 coating was also prepared on the same COSTE steel substrate by using the similar deposition parameters for comparison. It was found that the Stellite 21 coating was significantly diluted by the steel, resulting in a thin Fe-rich layer in the coating close to the fusion line. Such high Fe concentration together with the incessant Fe diffusion from the steel substrate to the coating during the service condition (about 873 K (600 °C) for long time) induced the eutectoid decomposition of the fcc α-Co(Fe,Cr,Mo) solid solution, forming an irregular eutectoid microstructure that was composed of the primitive cubic α'-FeCo(Cr,Mo) phase and the tetragonal σ-CrCo(Fe,Mo) phase. The brittle nature of such α'/σ eutectoid microstructure contributed to the fatigue fracture of the Stellite 21 coating, resulting in an intergranular rupture mode.

  20. Mussel-inspired modification of dextran for protein-resistant coatings of titanium oxide.

    PubMed

    Park, Jae Yoon; Kim, Jee Seon; Nam, Yoon Sung

    2013-09-12

    Surface modification of inorganic materials to prevent non-specific protein adsorption is critically important for developing a biocompatible materials' platform for medical implantation, diagnostics, and therapeutics. Here we report mussel-inspired chemical modification of dextran for anti-fouling coatings of metal oxide. Catechols are conjugated to dextran via a carbamate ester linkage, producing catechol-grafted dextran with a grafting density of 7.3 mol.%. Titanium dioxide (TiO₂) is coated with the catechol-grafted dextran, and the anti-fouling effect of dextran coatings is examined by using the adsorption of human serum albumin. The mussel-inspired dextran coatings show excellent resistance to non-specific protein adsorption: the adsorption equilibrium constant (K) is 0.69 Lg(-1) for dextran-coated TiO₂ while that for pristine TiO₂ surface is 3.53 Lg(-1). This study suggests that catechol-grafted dextran is a promising material for effective anti-fouling coatings of implantable inorganic materials.

  1. A preliminary petrogenetic grid for REE fluorocarbonates and associated minerals

    NASA Astrophysics Data System (ADS)

    Williams-Jones, Anthony E.; Wood, Scott A.

    1992-02-01

    The bulk of the world's economic LREE reserves occur as fluorocarbonate minerals, notably bastnaesite. However, despite the importance of these minerals, very little is known about the physicochemical conditions controlling their formation. In this paper we attempt to partly redress this deficiency by qualitatively determining P- T and compositional relationships for part of the system Ln(CO 3)F-CaCO 3-F 2(CO 3) -1-H 2O, including the minerals fluorite, calcite, bastnaesite, parisite, synchysite and fluocerite. This degenerate ( n + 3)-phase multisystem has 23 possible base P- T topologies, plus their mirror images and trivial conjugates, from which we have been able to select a single probable stable topology using a combination of published experimental phase equilibrium data, molar volume and entropy estimates and natural assemblage data. Compositional relationships in the system have been established by constructing log ( aca2+ · aF-2) vs. log ( a F -2/a CO 32-) diagrams for each of the stable divariant regions shown on the P- T net. Important conclusions of the study with respect to P- T relationships are (1) that all of the above REE-fluorocarbonate minerals can form at comparatively low pressure and temperature; (2) that bastnaesite + fluorite is a low-temperature assemblage and, in the presence of synchysite or calcite, is also restricted to low or high pressure, respectively; (3) that parisite + fluorite is stable to higher temperatures; (4) that bastnaesite + synchysite + calcite is restricted to high P- T conditions; (5) that parisite reacts to form bastnaesite and calcite at high temperatures (<620°C at 1 kb); and (6) that bastnaesite-(La) decomposes by a decarbonation reaction at temperatures <750°C at 1 kb and at lower temperatures with decreasing ionic radius of the lanthanide. The principal conclusions with respect to compositional relationships are (1) that transformations among the REE fluorocarbonates cannot occur through changes in F

  2. On the influence of Ti-Al intermetallic coating architecture on mechanical properties and wear resistance of end mills

    NASA Astrophysics Data System (ADS)

    Vardanyan, E. L.; Budilov, V. V.; Ramazanov, K. N.; Ataullin, Z. R.

    2017-07-01

    Thin-film wear-resistant coatings are widely used to increase life and efficiency of metal cutting tools. This paper shows the results of a study on the influence of architecture (number, sequence and thickness of layers) of wear-resistant coatings on physical, mechanical and operational properties of end mills. Coatings consisting of alternating Ti-Al/Ti-Al-N layers of equal thickness demonstrated the best physical and mechanical properties. Durability of coated tools when processing materials from chromium-vanadium steel increased twice as compared to uncoated tools.

  3. Improvement of the wear resistance of electroplated Au-Ni coatings by Zr ion bombardment of Ni-B sublayer

    SciTech Connect

    Lyazgin, Alexander Shugurov, Artur Sergeev, Viktor Neufeld, Vasily; Panin, Alexey; Shesterikov, Evgeny

    2015-10-27

    The effect of bombardment of the Ni-B sublayer by Zr ion beams on the surface morphology and tribomechanical properties of Au-Ni coatings was investigated. It was found that the treatment has no significant effect on the surface roughness and grain size of the Au-Ni coatings, while it provides essential reducing of their friction coefficient and improvement of wear resistance. It is shown that increased wear resistance of these coatings was caused by their strain hardening resulted from localization of plastic strain. The optimal Zr fluence were determined that provide the maximum reduction of linear wear of the coatings.

  4. The study of crack resistance of TiAlN coatings under mechanical loading and thermal cycle testing

    SciTech Connect

    Akulinkin, Alexandr Shugurov, Artur Sergeev, Viktor; Panin, Alexey; Cheng, C.-H.

    2015-10-27

    The effect of preliminary ion bombardment of 321 stainless steel substrate on crack resistance of TiAlN coatings at uniaxial tension and thermal cycling is studied. The ion-beam treatment of the substrate is shown to substantially improve the adhesion strength of the coatings that prevents their delamination and spalling under uniaxial tension. The resistance to crack propagation and spalling by the thermal shock is higher in the TiAlN coating deposited onto the substrate subjected to Ti ion bombardment as compared to that in the TiAlN coating deposited onto the initial substrate.

  5. Wear-resistance of nanostructured coatings based on diamond-like carbon and compounds of titanium with carbon

    NASA Astrophysics Data System (ADS)

    Plotnikov, S. A.; Vladimirov, A. B.; Rinkevich, A. B.; Rubshtein, A. P.; Zhang, J.; Zavalishin, V. A.; Sokolkina, N. A.

    2017-05-01

    Multilayer coatings [(TiC x /Ti/a-C)+ta-C] n with different composition of composite (TiC x /Ti/a-C) layers are studied. The dependences of abrasive wear resistance and H 3/E 2 ratio (H - hardness, E - elastic modulus) of multilayer coatings on the carbon content in the composite layer are determined. The phase composition of the (TiC x /Ti/a-C) layer, the ratio of volume fractions of the phases and the volume fraction of interface component, interlayer adhesion and adhesion to the substrate of the multilayer coating have a synergistic effect on the wear resistance of the testing coatings.

  6. Development of a protective decorative fire resistant low smoke emitting, thermally stable coating material

    NASA Technical Reports Server (NTRS)

    1976-01-01

    The development of suitable electrocoatings and subsequent application to nonconductive substrates are discussed. Substrates investigated were plastics or resin-treated materials such as FX-resin (phenolic-type resin) impregnated fiberglass mat, polyphenylene sulfide, polyether sulfone and polyimide-impregnated unidirectional fiberglass. Efforts were aimed at formulating a fire-resistant, low smoke emitting, thermally stable, easily cleaned coating material. The coating is to be used for covering substrate panels, such as aluminum, silicate foam, polymeric structural entities, etc., all of which are applied in the aircraft cabin interior and thus subject to the spillages, scuffing, spotting and the general contaminants which prevail in aircraft passenger compartments.

  7. Protection of 2024-T3 aluminium alloy by corrosion resistant phytic acid conversion coating

    NASA Astrophysics Data System (ADS)

    Shi, Hongwei; Han, En-Hou; Liu, Fuchun; Kallip, Silvar

    2013-09-01

    The corrosion protection properties of environmentally friendly phytic acid conversion coatings were studied on 2024-T3 aluminium alloy. The films were prepared under acidic conditions with various pH values and characterised by SEM, EDS, ATR-FTIR and electrochemical techniques. The results indicate that the conversion coatings obtained by immersing the alloy in phytic acid solutions at pH from 3 to 5.5 provide excellent corrosion resistance. ATR-FTIR confirms that the film is formed by deposition of reaction products between Al3+ and phosphate groups in phytic acid molecules. The conformation models of the deposition film are proposed.

  8. Pressure Vessel with Impact and Fire Resistant Coating and Method of Making Same

    NASA Technical Reports Server (NTRS)

    DeLay, Thomas K. (Inventor)

    2005-01-01

    An impact and fire resistant coating laminate is provided which serves as an outer protective coating for a pressure vessel such as a composite overwrapped vessel with a metal lining. The laminate comprises a plurality of fibers (e.g., jute twine or other, stronger fibers) which are wound around the pressure vessel and an epoxy matrix resin for the fibers. The epoxy matrix resin including a plurality of microspheres containing a temperature responsive phase change material which changes phase in response to exposure thereof to a predetermined temperature increase so as to afford increased insulation and hear absorption.

  9. Assessment of Erosion Resistance of Coated Polymer Matrix Composites for Propulsion Applications

    NASA Technical Reports Server (NTRS)

    Miyoshi, Kazuhisa; Sutter, James K.; Horan, Richard A.; Naik, Subhash K.; Cupp, Randall J.

    2004-01-01

    The erosion behavior of tungsten carbide-cobalt (WC-Co) coated and uncoated polymer matrix composites (PMCs) was examined with solid particle impingement using air jets. Erosion tests were conducted with Arizona road dust impinging at 20 degrees, 60 degrees, and 90 degrees angles at a velocity of 229 meters per second at both 294 and 366 K. Noncontact optical profilometry was used to measure the wear volume loss. Results indicate that the WC-Co coating enhanced erosion resistance and reduced erosion wear volume loss by a factor of nearly 2. This should contribute to longer wear lives, reduced related breakdowns, decreased maintenance costs, and increased product reliability.

  10. Corrosion-resistant multilayer coatings for the 28-75 nm wavelength region

    SciTech Connect

    Soufli, R; Fernandez-Perea, M; Al, E T

    2011-11-08

    Corrosion has prevented use of SiC/Mg multilayers in applications requiring good lifetime stability. We have developed Al-based barrier layers that dramatically reduce corrosion, while preserving high reflectance and low stress. The aforementioned advances may enable the implementation of corrosion-resistant, high-performance SiC/Mg coatings in the 28-75 nm region in applications such as tabletop EUV/soft x-ray laser sources and solar physics telescopes. Further study and optimization of corrosion barrier structures and coating designs is underway.

  11. Pressure Vessel with Impact and Fire Resistant Coating and Method of Making Same

    NASA Technical Reports Server (NTRS)

    DeLay, Thomas K. (Inventor)

    2005-01-01

    An impact and fire resistant coating laminate is provided which serves as an outer protective coating for a pressure vessel such as a composite overwrapped vessel with a metal lining. The laminate comprises a plurality of fibers (e.g., jute twine or other, stronger fibers) which are wound around the pressure vessel and an epoxy matrix resin for the fibers. The epoxy matrix resin including a plurality of microspheres containing a temperature responsive phase change material which changes phase in response to exposure thereof to a predetermined temperature increase so as to afford increased insulation and hear absorption.

  12. Technology for defectivity improvement in resist coating and developing process in EUV lithography process

    NASA Astrophysics Data System (ADS)

    Kamei, Yuya; Shiozawa, Takahiro; Kawakami, Shinichiro; Shite, Hideo; Ichinomiya, Hiroshi; Enomoto, Masashi; Nafus, Kathleen; Demand, Marc; Foubert, Philippe

    2017-03-01

    Extreme ultraviolet lithography (EUVL) technology is getting closer to high volume manufacturing phase every year. In order to enhance the yield in EUV lithography process, further improvement of defectivity is required at the moment. In this paper, optimized rinse and new dispense system (NDS) have been applied to a 24nm contact hole (CH) pattern in order to achieve defect reduction. As a result, the optimized rinse reduced approximately 70 % of residue defects. In addition, NDS for coating process exhibited 80 % defect reduction in particles in the coating films of material such as SOC, SOG, and resist.

  13. Pressure vessel with impact and fire resistant coating and method of making same

    NASA Technical Reports Server (NTRS)

    DeLay, Thomas K. (Inventor)

    2005-01-01

    An impact and fire resistant coating laminate is provided which serves as an outer protective coating for a pressure vessel such as a composite overwrapped vessel with a metal lining. The laminate comprises a plurality of fibers (e.g., jute twine or other, stronger fibers) which are wound around the pressure vessel and an epoxy matrix resin for the fibers. The epoxy matrix resin including a plurality of microspheres containing a temperature responsive phase change material which changes phase in response to exposure thereof to a predetermined temperature increase so as to afford increased insulation and heat absorption.

  14. Advanced fluorocarbon-based systems for oxygen and drug delivery, and diagnosis.

    PubMed

    Riess, J G; Krafft, M P

    1997-01-01

    Fluorocarbons and fluorocarbon-derived materials constitute a vast family of synthetic components that have a range of remarkable properties including exceptional chemical and biological inertness, gas-dissolving capacity, low surface tension, high fluidity, excellent spreading characteristics, unique hydro- and lipophobicity, high density, absence of protons, and magnetic susceptibility close to that of water. These properties lead to a diversity of products and applications as illustrated by those products that are already in advanced clinical trials, which comprise: 1) an injectable oxygen carrier, i.e. blood substitute, consisting of a fluorocarbon-in-water emulsion for use in surgery to alleviate the problems raised by the transfusion of homologous blood; the same emulsion is also being evaluated with cardiopulmonary bypass patients; 2) a neat fluorocarbon for treatment of acute respiratory failure by liquid ventilation; and 3) fluorocarbon-based or stabilized gas bubbles to be used as contrast agents for the assessment of heart function and detection of perfusion defects by ultrasound imaging. Proper selection of the fluorocarbon best suited for the intended application, formulation optimization, and advanced stabilization and processing procedures led to effective, ready-for-use products with minimal side-effects. Further highly fluorinated materials, including amphiphiles and various fluorocarbon-based colloidal systems that have potential as pulmonary, topical and ophthalmological drug delivery agents, and as skin protection barriers, are now being investigated. Such systems include drug-in-fluorocarbon suspensions, reverse water-in-fluorocarbon emulsions, oil-in-fluorocarbon emulsions, multiple emulsions, microemulsions, fluorocarbon gels, fluorinated liposomes, fluorinated tubules and other novel supramolecular systems.

  15. Diffusion Coatings for Corrosion-Resistant Components in Coal Gasification Systems

    SciTech Connect

    Gopala N. Krishnan; Ripudaman Malhotra; Jordi Perez; Marc Hornbostel; Kai-Hung Lau; Angel Sanjurjo

    2007-05-31

    Advanced electric power generation systems use a coal gasifier to convert coal to a gas rich in fuels such as H{sub 2} and CO. The gas stream contains impurities such as H{sub 2}S and HCl, which attack metal components of the coal gas train, causing plant downtime and increasing the cost of power generation. Corrosion-resistant coatings would improve plant availability and decrease maintenance costs, thus allowing the environmentally superior integrated-gasification-combined-cycle (IGCC) plants to be more competitive with standard power-generation technologies. Heat-exchangers, particle filters, turbines, and other components in the IGCC system must withstand the highly sulfiding conditions of the high-temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low cost alloy will improve is resistance to such sulfidation attack and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. The Fe- and Ni-based high-temperature alloys are susceptible to sulfidation attack unless they are fortified with high levels of Cr, Al, and Si. To impart corrosion resistance, these elements need not be in the bulk of the alloy and need only be present at the surface layers. In this study, the use of corrosion-resistant coatings on low alloy steels was investigated for use as high-temperature components in IGCC systems. The coatings were deposited using SRI's fluidized-bed reactor chemical vapor deposition technique. Diffusion coatings of Cr and Al were deposited by this method on to dense and porous, low alloy stainless steel substrates. Bench-scale exposure tests at 900 C with a simulated coal gas stream containing 1.7% H{sub 2}S showed that the low alloy steels such SS405 and SS409 coated with {approx

  16. Thermally resistant polymers for fuel tank sealants

    NASA Technical Reports Server (NTRS)

    Webster, J. A.

    1972-01-01

    Conversion of fluorocarbon dicarboxylic acid to intermediates whose terminal functional groups permit polymerization is discussed. Resulting polymers are used as fuel tank sealers for jet fuels at elevated temperatures. Stability and fuel resistance of the prototype polymers is explained.

  17. Strength and wear resistance of a dental glass-ionomer cement with a novel nanofilled resin coating.

    PubMed

    Lohbauer, Ulrich; Krämer, Norbert; Siedschlag, Gustavo; Schubert, Edward W; Lauerer, Brigitte; Müller, Frank A; Petschelt, Anselm; Ebert, Johannes

    2011-04-01

    To evaluate the influence of different resin coating protocols on the fracture strength and wear resistance of a commercial glass-ionomer cement (GIC). A new restorative concept [Equia (GC Europe)] has been introduced as a system application consisting of a condensable GIC (Fuji IX GP Extra) and a novel nanofilled resin coating material (G-Coat Plus). Four-point fracture strength (FS, 2 x 2 x 25 mm, 14-day storage, distilled water, 37 degrees C) were produced and measured from three experimental protocols: no coating GIC (Group 1), GIC coating before water contamination (Group 2), GIC coating after water contamination (Group 3). The strength data were analyzed using Weibull statistics. Three-body wear resistance (Group 1 vs. Group 2) was measured after each 10,000 wear cycles up to a total of 200,000 cycles using the ACTA method. GIC microstructure and interfaces between GIC and coating materials were investigated under SEM and CLSM. The highest FS of 26.1 MPa and the most homogenous behavior (m = 7.7) has been observed in Group 2. The coated and uncoated GIC showed similar wear resistance until 90,000 cycles. After 200,000 wear cycles, the coated version showed significantly higher wear rate (ANOVA, P< 0.05). The coating protocol has been shown to determine the GIC fracture strength. Coating after water contamination and air drying is leading to surface crack formation thus significantly reducing the FS. The resin coating showed a proper sealing of GIC surface porosities and cracks. In terms of wear, the coating did not improve the wear resistance of the underlying cement as similar or higher wear rates have been measured for Group 1 versus Group 2.

  18. Improvement of corrosion resistance of transparent conductive multilayer coating consisting of silver layers and transparent metal oxide layers

    SciTech Connect

    Koike, Katsuhiko; Yamazaki, Fumiharu; Okamura, Tomoyuki; Fukuda, Shin

    2007-05-15

    An optical filter for plasma display panel (PDP) requires an electromagnetic shield with very high ability. The authors investigated a transparent conductive multilayer coating consisting of silver (Ag) layers and transparent metal oxide layers. The durability of the multilayer sputter coating, including the silver layer, is very sensitive to the surrounding atmosphere. For example, after an exposure test they found discolored points on the multilayer sputter coatings, possibly caused by migration of silver atoms in the silver layers. In their investigation, they modified the top surface of the multilayer sputter coatings with transition metals to improve the corrosion resistance of the multilayer coating. Specifically, they deposited transition metals 0.5-2 nm thick on the top surface of the multilayer coatings by sputtering. They chose indium tin oxide (ITO) as the transparent metal oxide. They applied the multilayer sputter coatings of seven layers to a polyethylene terephthalate (PET) film substrate. A cross-sectional structure of the film with the multilayer coatings is PET film/ITO/Ag/ITO/Ag/ITO/Ag/ITO. They evaluated the corrosion resistance of the films by a salt-water immersion test. In the test, they immersed the film with multilayer coatings into salt water, and then evaluated the appearance, transmittance, and electrical resistance of the multilayer coatings. They investigated several transition metals as the modifying material, and found that titanium and tantalum drastically improved the resistance of the multilayer coatings to the salt-water exposure without a significant decline in transmittance. They also investigated the relation between elapsed time after deposition of the modifying materials and resistance to the salt water. Furthermore, they investigated the effects of a heat treatment and an oxide plasma treatment on resistance to the salt water.

  19. The effect of multiple antireflective coatings and center thickness on resistance of polycarbonate spectacle lenses to penetration by pointed missiles.

    PubMed

    Chou, B Ralph; Gupta, Alina; Hovis, Jeffery K

    2005-11-01

    Previous work has shown that the impact resistance to blunt missiles is affected by coatings applied to either CR-39 or polycarbonate lenses. We investigated the effects of multiple antireflection (minimum angle of resolution [MAR]) coatings on the resistance of polycarbonate lenses to puncture on impact by sharp, high-speed missiles. Four groups of surfaced plano polycarbonate lenses were investigated. Two groups had a scratch-resistant (SR) coating applied to both surfaces. One of these groups had a 2-mm center thickness and the other had a 3-mm center thickness. The other two groups of 2-mm and 3-mm thick lenses had a MAR coating applied over the SR coating. The lenses were impacted by a missile consisting of an industrial sewing machine needle mounted in a cylindrical aluminum carrier. The sharp missiles were able to pierce the lenses at speeds between 29.6 m/s and 46.2 m/s. Impact resistance was lowest for the thinner lenses and lenses with a MAR coating. The effect of the MAR and lens thickness was subadditive. We have confirmed previous observations that polycarbonate lenses are more susceptible to penetration by sharp, high-speed missiles than blunt missiles. We have also found that reducing lens center thickness and applying a MAR coating further reduces the penetration resistance. Therefore, the use of 2-mm center thickness and MAR-coated polycarbonate lenses should be discouraged for industrial eye protectors where sharp missile hazards are possible.

  20. High temperature oxidation resistance of magnetron-sputtered homogeneous CrAlON coatings on 430 steel

    NASA Astrophysics Data System (ADS)

    Garratt, E.; Wickey, K. J.; Nandasiri, M. I.; Moore, A.; AlFaify, S.; Gao, X.; Kayani, A.; Smith, R. J.; Buchanan, T. L.; Priyantha, W.; Kopczyk, M.; Gannon, P. E.

    2009-11-01

    The requirements of low cost and high-temperature corrosion resistance for bipolar interconnect plates in solid oxide fuel cell stacks has directed attention to the use of metal plates with oxidation resistant coatings. We have investigated the performance of steel plates with homogenous coatings of CrAlON (oxynitrides). The coatings were deposited using RF magnetron sputtering, with Ar as a sputtering gas. Oxygen in these coatings was not intentionally added. Oxygen might have come through contaminated nitrogen gas bottle, leak in the chamber or from the partial pressure of water vapors. Nitrogen was added during the growth process to get oxynitride coating. The Cr/Al composition ratio in the coatings was varied in a combinatorial approach. The coatings were subsequently annealed in air for up to 25 hours at 800 oC. The composition of the coated plates and the rate of oxidation were characterized using Rutherford backscattering (RBS) and nuclear reaction analysis (NRA). Surface characterization was carried out using Atomic Force Microscopy (AFM) and surfaces of the coatings were found smooth on submicron scale. From our results, we conclude that Al rich coatings are more susceptible to oxidation than Cr rich coatings.

  1. On the thermodynamics and kinetics of superheated fluorocarbon phase-change agents.

    PubMed

    Mountford, Paul A; Borden, Mark A

    2016-11-01

    Superheated nanodrops are a new class of submicron-diameter liquid emulsion particles comprising perfluoropropane (C3F8), perfluorobutane (C4F10) and perfluoropentane (C5F12) that are being developed for ultrasound imaging and therapy. They can be formed by condensation of precursor lipid-coated, gas-filled microbubbles. Application of ultrasound or laser energy triggers the phase transformation back to a vapor bubble, and this process can be exploited for certain biomedical applications. The nanodrops are remarkably metastable in the liquid state under physiological conditions, even though they are highly superheated. In prior work, it was suggested that a high Laplace pressure in the lipid-coated nanodrop is responsible for its stability in the superheated state. Recent work by our group, however, points to the energy barrier for homogeneous nucleation as a more likely explanation. The purpose of this article is to review and discuss this mechanism in greater detail. We start with a brief description of basic fluorocarbon intermolecular forces. We then use the van der Waals equation of state to construct equilibrium phase diagrams and saturation curves. The effect of droplet Laplace pressure is superimposed onto these curves and compared to experimental data, where a poor correlation is observed. It is also shown that nanodrops with Laplace pressure are unstable to dissolution. The mechanism of homogeneous nucleation is then offered as an alternative explanation for the metastability of superheated nanodrops, with calculations that show good agreement with experimental data.

  2. The Microstructure and Wear Resistance of Microarc Oxidation Composite Coatings Containing Nano-Hexagonal Boron Nitride (HBN) Particles

    NASA Astrophysics Data System (ADS)

    Li, Zhenwei; Di, Shichun

    2017-04-01

    The composite coatings containing HBN were prepared on 2024 aluminum alloy by microarc oxidation in the electrolyte with nano-HBN particles. The microstructure, surface roughness, phase composition, hardness, adhesion strength and wear resistance of composite coatings were analyzed by SEM, EDS, laser confocal microscope, XRD, Vickers hardness tester, scratch test and ball-on-disc abrasive tests. The results revealed that composite coatings were mainly composed of γ-Al2O3, α-Al2O3, mullite and HBN. With increasing the content of HBN particles in the electrolyte, the size and number of the pores on the surface of composite coatings decreased significantly. Compared to the MAO coatings without HBN, the composite coatings exhibited better wear resistance, as demonstrated by the lower friction coefficient and the lower wear rate.

  3. The Microstructure and Wear Resistance of Microarc Oxidation Composite Coatings Containing Nano-Hexagonal Boron Nitride (HBN) Particles

    NASA Astrophysics Data System (ADS)

    Li, Zhenwei; Di, Shichun

    2017-03-01

    The composite coatings containing HBN were prepared on 2024 aluminum alloy by microarc oxidation in the electrolyte with nano-HBN particles. The microstructure, surface roughness, phase composition, hardness, adhesion strength and wear resistance of composite coatings were analyzed by SEM, EDS, laser confocal microscope, XRD, Vickers hardness tester, scratch test and ball-on-disc abrasive tests. The results revealed that composite coatings were mainly composed of γ-Al2O3, α-Al2O3, mullite and HBN. With increasing the content of HBN particles in the electrolyte, the size and number of the pores on the surface of composite coatings decreased significantly. Compared to the MAO coatings without HBN, the composite coatings exhibited better wear resistance, as demonstrated by the lower friction coefficient and the lower wear rate.

  4. Acrylic coatings exhibiting improved hardness, solvent resistance and glossiness by using silica nano-composites

    NASA Astrophysics Data System (ADS)

    Dashtizadeh, Ahmad; Abdouss, Majid; Mahdavi, Hossein; Khorassani, Manuchehr

    2011-01-01

    To prepare nano-composite emulsion acrylic resins with improved surface hardness and solvent resistance, nano-silica particles were treated with surfactants. The monomers of methyl methacrylate/butylacrylate were co-polymerized on the surface of dispersed silica particles. Several emulsions with different silica contents and copolymer mole fractions were prepared. Finally the emulsions were modified to water-based acrylic coatings and improved properties such as surface hardness, solvent resistance and glossiness were determined. The study of coatings was directed to find the improved resin by optimum surface properties. Size distribution and morphology of latexes were characterized by Fourier transform infrared spectroscopy, dynamic light scattering, transmission electron microscopy and scanning electron microscopy. The glass transition temperature of nano-composites was measured and discussed its relation with silica contents, monomer mole fractions and improved properties of coatings. The optimum pendulum hardness of coatings was on 0.46 methyl methacrylate mole fraction and 120 g silica content. An increase in pendulum hardness of nano-composites with the addition of modified silica was observed. DLS and TEM studies indicate that silica particles were dispersed homogenously through the polymer matrix.

  5. Influence of Processing and Heat Treatment on Corrosion Resistance and Properties of High Alloyed Steel Coatings

    NASA Astrophysics Data System (ADS)

    Hill, Horst; Weber, Sebastian; Raab, Ulrich; Theisen, Werner; Wagner, Lothar

    2012-09-01

    Corrosion and abrasive wear are two important aspects to be considered in numerous engineering applications. Looking at steels, high-chromium high-carbon tool steels are proper and cost-efficient materials. They can either be put into service as bulk materials or used as comparatively thin coatings to protect lower alloyed construction or heat treatable steels from wear and corrosion. In this study, two different corrosion resistant tool steels were used for the production of coatings and bulk material. They were processed by thermal spraying and super solidus liquid phase sintering as both processes can generally be applied to produce coatings on low alloyed substrates. Thermally sprayed (high velocity oxygen fuel) coatings were investigated in the as-processed state, which is the most commonly used condition for technical applications, and after a quenching and tempering treatment. In comparison, sintered steels were analyzed in the quenched and tempered condition only. Significant influence of alloy chemistry, processing route, and heat treatment on tribological properties was found. Experimental investigations were supported by computational thermodynamics aiming at an improvement of tribological and corrosive resistance.

  6. Corrosion resistance of biodegradable polymeric layer-by-layer coatings on magnesium alloy AZ31

    NASA Astrophysics Data System (ADS)

    Cui, Lan-Yue; Zeng, Rong-Chang; Zhu, Xiao-Xiao; Pang, Ting-Ting; Li, Shuo-Qi; Zhang, Fen

    2016-06-01

    Biocompatible polyelectrolyte multilayers (PEMs) and polysiloxane hybrid coatings were prepared to improve the corrosion resistance of biodegradable Mg alloy AZ31. The PEMs, which contained alternating poly(sodium 4-styrenesulfonate) (PSS) and poly(allylamine hydrochloride) (PAH), were first self-assembled on the surface of the AZ31 alloy substrate via electrostatic interactions, designated as (PAH/PSS)5/AZ31. Then, the (PAH/PSS)5/AZ31 samples were dipped into a methyltrimethoxysilane (MTMS) solution to fabricate the PMTMS films, designated as PMTMS/(PAH/PSS)5/AZ31. The surface morphologies, microstructures and chemical compositions of the films were investigated by FE-SEM, FTIR, XRD and XPS. Potentiodynamic polarization, electrochemical impedance spectroscopy and hydrogen evolution measurements demonstrated that the PMTMS/(PAH/PSS)5/AZ31 composite film significantly enhanced the corrosion resistance of the AZ31 alloy in Hank's balanced salt solution (HBSS). The PAH and PSS films effectively improved the deposition of Ca-P compounds including Ca3(PO4)2 and hydroxyapatite (HA). Moreover, the corrosion mechanism of the composite coating was discussed. These coatings could be an alternative candidate coating for biodegradable Mg alloys.

  7. Evaluation of atomic oxygen resistant protective coatings for fiberglass-epoxy composites in LEO

    NASA Technical Reports Server (NTRS)

    Rutledge, Sharon K.; Paulsen, Phillip E.; Brady, Joyce A.

    1989-01-01

    Fiberglass-epoxy composite masts are the prime structural members for the Space Station Freedom solar array. At the altitude where Space Station Freedom will operate, atomic oxygen atoms are the most predominant species. Atomic oxygen is highly reactive and has been shown to oxidize organic and some metallic materials. Tests with random and directed atomic oxygen exposure have shown that the epoxy is removed from the composite exposing brittle glass fibers which could be easily removed from the surface where they could contaminate Space Station Freedom Systems. Protection or fiber containment systems; inorganic based paints, aluminum braid, and a metal coating; were evaluated for resistance to atomic oxygen, vacuum ultraviolet radiation, thermal cycling, and mechanical flexing. All appeared to protect well against atomic oxygen and provide fiber containment except for the single aluminum braid covering. UV radiation resistance was acceptable and in general, thermal cycling and flexure had little to no effect on the mass loss rate for most coatings.

  8. Electrostatic coating enhances bioavailability of insecticides and breaks pyrethroid resistance in mosquitoes.

    PubMed

    Andriessen, Rob; Snetselaar, Janneke; Suer, Remco A; Osinga, Anne J; Deschietere, Johan; Lyimo, Issa N; Mnyone, Ladslaus L; Brooke, Basil D; Ranson, Hilary; Knols, Bart G J; Farenhorst, Marit

    2015-09-29

    Insecticide resistance poses a significant and increasing threat to the control of malaria and other mosquito-borne diseases. We present a novel method of insecticide application based on netting treated with an electrostatic coating that binds insecticidal particles through polarity. Electrostatic netting can hold small amounts of insecticides effectively and results in enhanced bioavailability upon contact by the insect. Six pyrethroid-resistant Anopheles mosquito strains from across Africa were exposed to similar concentrations of deltamethrin on electrostatic netting or a standard long-lasting deltamethrin-coated bednet (PermaNet 2.0). Standard WHO exposure bioassays showed that electrostatic netting induced significantly higher mortality rates than the PermaNet, thereby effectively breaking mosquito resistance. Electrostatic netting also induced high mortality in resistant mosquito strains when a 15-fold lower dose of deltamethrin was applied and when the exposure time was reduced to only 5 s. Because different types of particles adhere to electrostatic netting, it is also possible to apply nonpyrethroid insecticides. Three insecticide classes were effective against strains of Aedes and Culex mosquitoes, demonstrating that electrostatic netting can be used to deploy a wide range of active insecticides against all major groups of disease-transmitting mosquitoes. Promising applications include the use of electrostatic coating on walls or eave curtains and in trapping/contamination devices. We conclude that application of electrostatically adhered particles boosts the efficacy of WHO-recommended insecticides even against resistant mosquitoes. This innovative technique has potential to support the use of unconventional insecticide classes or combinations thereof, potentially offering a significant step forward in managing insecticide resistance in vector-control operations.

  9. Electrostatic coating enhances bioavailability of insecticides and breaks pyrethroid resistance in mosquitoes

    PubMed Central

    Andriessen, Rob; Snetselaar, Janneke; Suer, Remco A.; Osinga, Anne J.; Deschietere, Johan; Lyimo, Issa N.; Mnyone, Ladslaus L.; Brooke, Basil D.; Ranson, Hilary; Knols, Bart G. J.; Farenhorst, Marit

    2015-01-01

    Insecticide resistance poses a significant and increasing threat to the control of malaria and other mosquito-borne diseases. We present a novel method of insecticide application based on netting treated with an electrostatic coating that binds insecticidal particles through polarity. Electrostatic netting can hold small amounts of insecticides effectively and results in enhanced bioavailability upon contact by the insect. Six pyrethroid-resistant Anopheles mosquito strains from across Africa were exposed to similar concentrations of deltamethrin on electrostatic netting or a standard long-lasting deltamethrin-coated bednet (PermaNet 2.0). Standard WHO exposure bioassays showed that electrostatic netting induced significantly higher mortality rates than the PermaNet, thereby effectively breaking mosquito resistance. Electrostatic netting also induced high mortality in resistant mosquito strains when a 15-fold lower dose of deltamethrin was applied and when the exposure time was reduced to only 5 s. Because different types of particles adhere to electrostatic netting, it is also possible to apply nonpyrethroid insecticides. Three insecticide classes were effective against strains of Aedes and Culex mosquitoes, demonstrating that electrostatic netting can be used to deploy a wide range of active insecticides against all major groups of disease-transmitting mosquitoes. Promising applications include the use of electrostatic coating on walls or eave curtains and in trapping/contamination devices. We conclude that application of electrostatically adhered particles boosts the efficacy of WHO-recommended insecticides even against resistant mosquitoes. This innovative technique has potential to support the use of unconventional insecticide classes or combinations thereof, potentially offering a significant step forward in managing insecticide resistance in vector-control operations. PMID:26324912

  10. Increasing wear resistance of copper friction pair with electrically-conductive tribological Cu-Mo-S coatings

    NASA Astrophysics Data System (ADS)

    Zharkov, S. Yu.; Sergeev, V. P.; Fedorischeva, M. V.; Sergeev, O. V.; Kalashnikov, M. P.

    2016-11-01

    The composite solid lubricant Cu-Mo-S coating was produced by pulse magnetron sputtering system. The electrical resistivity of deposited Cu-Mo-S coatings was (22.8±3) × 10-8 Ohm×m. Cu-Mo-S coatings decrease the wear rate of the copper friction pair by 38 times. The decrease in the wear rate occurs owing to the formation of a transferred film on the counterface.

  11. Development of HVOF Sprayed Erosion/Oxidation Resistant Coatings for Composite Structural Components in Propulsion Systems

    NASA Technical Reports Server (NTRS)

    Knight, R.; Ivosevic, M.; Twardowski, T. E.; Kalidindi, S. R.; Sutter, James K.; Kim, D. Y.; Gray, Hugh R. (Technical Monitor)

    2002-01-01

    Thermally sprayed coatings are being studied and developed as methods of enabling lightweight composites to be used more extensively as structural components in propulsion applications in order to reduce costs and improve efficiency through weight reductions. The primary goal of this work is the development of functionally graded material [FGM] polymer/metal matrix composite coatings to provide improved erosion/oxidation resistance to polyimide-based polymer matrix composite [PMC] substrates. The goal is to grade the coating composition from pure polyimide, similar to the PMC substrate matrix on one side, to 100 % WC-Co on the other. Both step-wise and continuous gradation of the loading of the WC-Co reinforcing phase are being investigated. Details of the coating parameter development will be presented, specifically the high velocity oxy-fuel [HVOF] combustion spraying of pure PMR-11 matrix material and layers of various composition PMR-II/WC-Co blends onto steel and PMR-15 composite substrates. Results of the HVOF process optimization, microstructural characterization, and analysis will be presented. The sprayed coatings were evaluated using standard metallographic techniques - optical and scanning electron microscopy [SEM]. An SEM + electron dispersive spectroscopy [EDS] technique has also been used to confirm retention of the PMR-II component. Results of peel/butt adhesion testing to determine adhesion will also be presented.

  12. Development of HVOF Sprayed Erosion/Oxidation Resistant Coatings for Composite Structural Components in Propulsion Systems

    NASA Technical Reports Server (NTRS)

    Ivosevic, M.; Twardowski, T.; Kalidindi, S.; Knight, R.; Sutter, J.; Kim, D. Y.

    1990-01-01

    Thermally sprayed coatings are being studied and developed as methods of enabling lightweight composites to be used more extensively as structural components in propulsion applications in order to reduce costs and improve efficiency through weight reductions. The primary goal of this work is the development of functionally graded material [FGM] polymer/metal matrix composite coatings to provide improved erosion/oxidation resistance to polyimide-based polymer matrix composite [PMC] substrates. The goal is to grade the coating composition from pure polyimide, similar to the PMC substrate matrix on one side, to 100% WC-Co on the other. Both step-wise and continuous gradation of the loading of the WC-Co reinforcing phase are being investigated, Details of the coating parameter development will be presented, specifically the high velocity oxy-fuel [HVOF] combustion spraying of pure PMR-I1 matrix material and layers of various composition PMR-II/WC-Co blends onto steel and PMR-15 composite substrates. Results of the HVOF process optimization, microstructural characterization, and analysis will be presented. The sprayed coatings were evaluated using standard metallographic techniques - optical and scanning electron microscopy [SEMI. An SEM + electron dispersive spectroscopy [EDS] technique has also been used to confirm retention of the PMR-I1 component. Results of peel/butt adhesion testing to determine adhesion will also be presented.

  13. Zn-ZrO 2 nanocomposite coatings: Elecrodeposition and evaluation of corrosion resistance

    NASA Astrophysics Data System (ADS)

    Vathsala, Kanagalasara; Venkatesha, Thimmappa Venkatarangaiah

    2011-08-01

    The Zn and Zn-ZrO 2 composite coatings were produced by electrodeposition technique using sulphate bath. ZrO 2 particles were characterized using scanning electron microscopy (SEM) and X-ray diffraction (XRD). The ZrO 2 particle size distribution in the plating bath and Zeta potential and the ZrO 2 were measured using dynamic light scattering technique (DLS). The corrosion resistance properties of Zn and Zn-ZrO 2 composite coatings were compared by examining the experimental data acquired through polarization, open circuit potential (OCP) and Tafel measurements. The corrosion environment was 3.5 wt% NaCl solution. The variation of amount of ZrO 2 in the solution on their % wt inclusion in the composite and on composite microhardness was investigated. XRD patterns were recorded for Zn and Zn-ZrO 2 coatings to compare their grain size. The SEM images of coatings before and after corrosion under chemical and electrochemical conditions were presented. The results were analyzed to establish the superiority of Zn-ZrO 2 composite over Zn coating.

  14. Enhanced water vapour barrier and grease resistance of paper bilayer-coated with chitosan and beeswax.

    PubMed

    Zhang, Weiwei; Xiao, Huining; Qian, Liying

    2014-01-30

    In order to overcome the deficiencies of single layer coating, bilayer coated papers were prepared by two separate coating procedures using various combinations of proteins or polysaccharides with beeswax. Among those combinations, chitosan-beeswax bilayer coated paper showed the best water vapour barrier property. It was observed that as the concentration of chitosan solution increased from 1.0 to 3.0 wt%, its water vapour transport rate (WVTR) decreased from 171.6 to 52.8 g/m(2)/d but using reduced beeswax coating weight (from 10.1 to 4.9 g/m(2)). It also displayed an enhanced performance of grease resistance. Scanning electron microscopy (SEM) showed that beeswax layer was fitted to chitosan layer so closely that these two layers are indistinguishable. Confocal laser scanning microscope (CLSM) further confirmed the existence of an integrated chitosan film between beeswax layer and paper base and a thin composite layer consisting of chitosan and beeswax. Copyright © 2013 Elsevier Ltd. All rights reserved.

  15. Biocompatibility of corrosion-resistant zeolite coatings for titanium alloy biomedical implants.

    PubMed

    Bedi, Rajwant S; Beving, Derek E; Zanello, Laura P; Yan, Yushan

    2009-10-01

    Titanium alloy, Ti6Al4V, is widely used in dental and orthopedic implants. Despite its excellent biocompatibility, Ti6Al4V releases toxic Al and V ions into the surrounding tissue after implantation. In addition, the elastic modulus of Ti6Al4V ( approximately 110GPa) is significantly higher than that of bone (10-40GPa), leading to a modulus mismatch and consequently implant loosening and deosteointegration. Zeolite coatings are proposed to prevent the release of the toxic ions into human tissue and enhance osteointegration by matching the mechanical properties of bone. Zeolite MFI coatings are successfully synthesized on commercially pure titanium and Ti6Al4V for the first time. The coating shows excellent adhesion by incorporating titanium from the substrate within the zeolite framework. Higher corrosion resistance than the bare titanium alloy is observed in 0.856M NaCl solution at pHs of 7.0 and 1.0. Zeolite coatings eliminate the release of cytotoxic Al and V ions over a 7 day period. Pluripotent mouse embryonic stem cells show higher adhesion and cell proliferation on the three-dimensional zeolite microstructure surface compared with a two-dimensional glass surface, indicating that the zeolite coatings are highly biocompatible.

  16. Enhanced high temperature oxidization resistance of silica coated γ-Ce2S3 red pigments

    NASA Astrophysics Data System (ADS)

    Liu, Shun-Guo; Li, Yue-Ming; Wang, Zhu-Mei; Shen, Zong-Yang; Xie, Zhi-Xiang

    2016-11-01

    Silica layer coated γ-Ce2S3 red pigments were successfully prepared based on a Stober method followed by a hydrogen-argon atmosphere heat treatment at 700 °C. The effect of water/ethanol volume ratio and tetraethoxysilane concentration on the microstructure of the coating layer and its high temperature oxidizing protection to pigments was investigated. A transparent silica coating layer with dense microstructure and about 60 nm thickness can provide a favorable protection for the red hue of the γ-Ce2S3 pigments. The oxidization resistant temperature was enhanced to 550 °C for the dense silica layer coated γ-Ce2S3 pigments as compared to ≤350 °C for the uncoated ones. A red color (L* = 29.59, a* = 27.53 and b* = 27.66) was still remained for such silica coated γ-Ce2S3 pigments after heated treated at 550 °C in air, indicating its potential for high temperature industrial applications.

  17. Graphene coating makes carbon nanotube aerogels superelastic and resistant to fatigue

    NASA Astrophysics Data System (ADS)

    Kim, Kyu Hun; Oh, Youngseok; Islam, M. F.

    2012-09-01

    Lightweight materials that are both highly compressible and resilient under large cyclic strains can be used in a variety of applications. Carbon nanotubes offer a combination of elasticity, mechanical resilience and low density, and these properties have been exploited in nanotube-based foams and aerogels. However, all nanotube-based foams and aerogels developed so far undergo structural collapse or significant plastic deformation with a reduction in compressive strength when they are subjected to cyclic strain. Here, we show that an inelastic aerogel made of single-walled carbon nanotubes can be transformed into a superelastic material by coating it with between one and five layers of graphene nanoplates. The graphene-coated aerogel exhibits no change in mechanical properties after more than 1 × 106 compressive cycles, and its original shape can be recovered quickly after compression release. Moreover, the coating does not affect the structural integrity of the nanotubes or the compressibility and porosity of the nanotube network. The coating also increases Young's modulus and energy storage modulus by a factor of ~6, and the loss modulus by a factor of ~3. We attribute the superelasticity and complete fatigue resistance to the graphene coating strengthening the existing crosslinking points or `nodes' in the aerogel.

  18. Abrasion-Resistant Aluminized-Coated Aramid Fabrics for Manufacture of Firefighters’ Protective Clothing

    DTIC Science & Technology

    1985-05-01

    and radiacion are also produced at the cathode surface and may profoundly influence the quality of the substrate coating. These include secondary...14,265-378 (1979). Assink, R.A. Abrasion resistant polymer reflectors for solar applications. Solar Energy Mater vol. 3:263-75, (1980). Audet, N.F. Visor... solar reflectors. Solar Energy Mater vol. 3: No.1-2,277-83,(1981). *Gubareff, G.G., J.E. Janssen, and R.H. Torborg. Thermal radiation properties survey

  19. Effect of plasma nitriding and titanium nitride coating on the corrosion resistance of titanium.

    PubMed

    Wang, Xianli; Bai, Shizhu; Li, Fang; Li, Dongmei; Zhang, Jing; Tian, Min; Zhang, Qian; Tong, Yu; Zhang, Zichuan; Wang, Guowei; Guo, Tianwen; Ma, Chufan

    2016-09-01

    The passive film on the surface of titanium can be destroyed by immersion in a fluoridated acidic medium. Coating with titanium nitride (TiN) may improve the corrosion resistance of titanium. The purpose of this in vitro study was to investigate the effect of duplex treatment with plasma nitriding and TiN coating on the corrosion resistance of cast titanium. Cast titanium was treated with plasma nitriding and TiN coating. The corrosion resistance of the duplex-treated titanium in fluoride-containing artificial saliva was then investigated through electrochemical and immersion tests. The corroded surface was characterized by scanning electron microscopy (SEM) with energy-dispersive spectroscopy surface scan analysis. The data were analyzed using ANOVA (α=.05) RESULTS: Duplex treatment generated a dense and uniform TiN film with a thickness of 4.5 μm. Compared with untreated titanium, the duplex-treated titanium displayed higher corrosion potential (Ecorr) values (P<.001) and lower corrosion current density (Icorr) values (P<.001). SEM results showed that the surface of untreated titanium was more heavily corroded than that of duplex-treated titanium. Surface scan analysis of duplex-treated titanium that had been immersed in artificial saliva containing 2 g/L fluoride revealed fluorine on the titanium surface, whereas fluorine was not observed on the surface of untreated titanium after immersion in fluoride-containing artificial saliva. The concentration of titanium ions released from the treated titanium was less than the amount released from untreated titanium (P<.001). Duplex treatment by plasma nitriding and TiN coating significantly improved the corrosion resistance of cast titanium in a fluoride-containing environment. Copyright © 2016 Editorial Council for the Journal of Prosthetic Dentistry. Published by Elsevier Inc. All rights reserved.

  20. Robust Ultralow-k Dielectric (Fluorocarbon) Deposition by Microwave Plasma-Enhanced Chemical Vapor Deposition

    NASA Astrophysics Data System (ADS)

    Kikuchi, Yoshiyuki; Miyatani, Kotaro; Kobayashi, Yasuo; Kawamura, Kohei; Nemoto, Takenao; Nakamura, Masahiro; Matsumoto, Hirokazu; Ito, Azumi; Shirotori, Akihide; Nozawa, Toshihisa; Matsuoka, Takaaki

    2012-05-01

    A robust fluorocarbon film was successfully deposited on a substrate at a temperature above 400 °C by the new microwave plasma-enhanced chemical vapor deposition (MWPE-CVD) method using the linear C5F8 precursor instead of a conventional cyclic C5F8 one. The fluorocarbon performed keeping the dielectric constant low as a value of 2.25 by controlling the molecular structure forming cross-linked poly(tetrafluoroethylene) (PTFE) chains with configurational carbon atoms. The novel fluorocarbon demonstrates less fluorine degassing at an elevated temperature, with high mechanical strength and without degradation of adhesion of the fluorocarbon film to SiCN and SiOx stacked films after thermal stress at 400 °C and 1 atm N2 for 1 h. Consequently, this robust fluorocarbon film is considered a promising candidate for general porous silicon materials with applications to practical integration processes as an interlayer dielectric.

  1. Corrosion resistance of Ti-Ta-Zr coatings in the Boiling Acid Solutions

    NASA Astrophysics Data System (ADS)

    Polyakov, I. A.; Lenivtseva, O. G.; Samoylenko, V. V.; Colkovski, M. G.; Ivanchik, I. S.

    2016-11-01

    In this study corrosion resistance of Ti-Ta-Zr coatings fabricated on VT14 titanium alloy workpieces using a high-energy electron beam injected in the atmosphere was investigated. Estimation of corrosion resistance of surface alloyed layers was carried out by the weight-change method. Boiling solution of 65 % nitric acid in water and 5 % of sulfuric acid in water were used as the corrosive environments. Investigation of samples after corrosion tests was carried out using a Carl Zeiss EVO 50 XVP scanning electron microscope.

  2. Laser damage resistant pits in dielectric coatings created by femtosecond laser machining

    SciTech Connect

    Wolfe, J; Roger Qiu, ,; Stolz, C; Thomas, M; Martinez, C; Ozkan, A

    2009-11-03

    Replacing growing damage sites with benign, laser damage resistant features in multilayer dielectric films may enable large mirrors to be operated at significantly higher fluences. Laser damage resistant features have been created in high reflecting coatings on glass substrates using femtosecond laser machining. These prototype features have been damage tested to over 40 J/cm{sup 2} (1064nm, 3ns pulselength) and have been shown not to damage upon repeated irradiation at 40J/cm{sup 2}. Further work to optimize feature shape and laser machining parameters is ongoing.

  3. Effects of coating roughness and biofouling on ship resistance and powering.

    PubMed

    Schultz, Michael P

    2007-01-01

    Predictions of full-scale ship resistance and powering are made for antifouling coating systems with a range of roughness and fouling conditions. The estimates are based on results from laboratory-scale drag measurements and boundary layer similarity law analysis. In the present work, predictions are made for a mid-sized naval surface combatant at cruising speed and near maximum speed. The results indicate that slime films can lead to significant increases in resistance and powering, and heavy calcareous fouling results in powering penalties up to 86% at cruising speed. The present estimates show good agreement with results from full-scale ship power trials.

  4. Effect of liquid immersion of PEDOT: PSS-coated polyester fabric on surface resistance and wettability

    NASA Astrophysics Data System (ADS)

    Getnet Tadesse, Melkie; Loghin, Carmen; Chen, Yan; Wang, Lichuan; Catalin, Dumitras; Nierstrasz, Vincent

    2017-06-01

    Coating of textile fabrics with poly (3, 4-ethylenedioxythiophene): poly (styrene sulfonate) (PEDOT:PSS) is one of the methods used for obtaining functional or smart applications. In this work, we prepared PEDOT:PSS polymer with certain additives such as polyethylene glycol, methanol (MeOH), and ethylene glycol on polyester fabric substrates by a simple immersion process. Surface resistance was measured and analyzed with analysis of variance to determine the coating parameters at 95% confidence level. Fourier transform infrared (FTIR) analysis and scanning electron microscopy (SEM) study of the samples were performed. Contact angle and washing fastness measurements were conducted, to observe the wettability and washing fastness of the samples, respectively. Surface resistance values were decreased by a factor of 100, due to conductive enhancers. As the immersion time and temperature condition varies, surface resistance showed no difference, statistically. FTIR analysis supports the idea that the mechanism responsible for the conductivity enhancement is the partial replacement of PSS from PEDOT chain by forming a hydrogen bond with hydroxyl ion (OH) of the conductive enhancers. A SEM images showed that PEDOT:PSS is well distributed to the surface of the fabrics. Contact angle measurements showed morphology change in the samples. The conductivity was reasonably stable after 10 washing cycles. Altogether, an effective simple immersion of coated polyester fabric is presented to achieve functional textiles that offer a broad range of possible applications.

  5. Oxidation resistance of Al2O3-nanostructured/CSZ composite compared to conventional CSZ and YSZ thermal barrier coatings

    NASA Astrophysics Data System (ADS)

    Keyvani, A.; Bahamirian, M.

    2016-10-01

    Thermal barrier coatings are widely used in combustion sections of turbine engines, however, their main disadvantage is the spallation from the bond coat, occurring due to oxidation and formation of thermally grown oxide (TGO). In this paper, the oxidation resistance of yttria stabilized zirconia (YSZ), ceria stabilized zirconia (CSZ), and Al2O3-nanostructured/CSZ composite coatings have been studied and compared with each other. Samples were heated in air at 1100 °C using an electrical furnace. Three types of the top coats were applied by thermal spray technique on IN738LC base metal. Scanning electron microscopy was used to study the microstructure of the coatings before and after the oxidation. The experimental results showed that Al2O3-nanostructured/CSZ composite coating exhibits considerably better oxidation resistance compared to conventional YSZ and CSZ coatings. The microstructural analysis indicated a smaller growth of TGO in the Al2O3-nanostructured/CSZ composite coating, improving the oxidation resistance of the coating.

  6. Process for producing a well-adhered durable optical coating on an optical plastic substrate. [abrasion resistant polymethyl methacrylate lenses

    NASA Technical Reports Server (NTRS)

    Kubacki, R. M. (Inventor)

    1978-01-01

    A low temperature plasma polymerization process is described for applying an optical plastic substrate, such as a polymethyl methacrylate lens, with a single layer abrasive resistant coating to improve the durability of the plastic.

  7. A Study on Wear Resistance of HVOF-Sprayed Ni-MoS2 Self-Lubricating Composite Coatings

    NASA Astrophysics Data System (ADS)

    Liu, Y. L.; Jeng, M. C.; Hwang, J. R.; Chang, C. H.

    2015-02-01

    Composite coating techniques are becoming increasingly popular owing to their peculiar performances. In this study, the wear resistance of thermally sprayed Ni-MoS2 composite coatings on an AISI 1020 steel substrate was investigated. Ni-MoS2 composite powder (size: 60-90 μm) containing 25 wt.% of dispersed MoS2 was prepared by electroless plating. Ni-MoS2 composite coatings were then prepared by HVOF thermal spraying. The coatings were characterized by structural, surface morphological, and compositional analyses by means of microhardness tests, SEM/EDS, XRD, and ICP-AES. For the evaluation of their anti-wear properties, the composites were subjected to ball-on-disk dry wear tests based on the ASTM G99 standard at room temperature. Experimental results showed that some of the MoS2 content dispersed in the Ni-based composite coating burnt away during the high-temperature spraying process, thereby reducing the MoS2 concentration in the coating. In the wear test, the weight loss in the Ni-MoS2 composite coating was minimal under a low load (<15 N) but increased rapidly with increasing load (>30 N). The average wear rate of the coatings was found to be ~1/40 times that of a Ni coating, showing that the wear resistance of the composite coatings was significantly improved by MoS2 addition.

  8. High Temperature Thermal Stability and Oxidation Resistance of Magnetron-sputtered Homogeneous CrAlON Coatings on 430 Steel

    NASA Astrophysics Data System (ADS)

    Kayani, A.; Wickey, K. J.; Nandasiri, M. I.; Moore, A.; Garratt, E.; AlFaify, S.; Gao, X.; Smith, R. J.; Buchanan, T. L.; Priyantha, W.; Kopczyk, M.; Gannon, P. E.; Gorokhovsky, V. I.

    2009-03-01

    The requirements of low cost and high-temperature corrosion resistance for bipolar interconnect plates in solid oxide fuel cell stacks has directed attention to the use of metal plates with oxidation resistant coatings. We have investigated the performance of steel plates with homogenous coatings of CrAlON (oxynitrides). The coatings were deposited using RF magnetron sputtering, with Ar as a sputtering gas. Oxygen in these coatings was not intentionally added. Oxygen might have come through contaminated nitrogen gas bottle, leak in the chamber or from the partial pressure of water vapors. Nitrogen was added during the growth process to get oxynitride coating. The Cr/Al composition ratio in the coatings was varied in a combinatorial approach. The coatings were subsequently annealed in air for up to 25 hours at 800° C. The composition of the coated plates and the rate of oxidation were characterized using Rutherford backscattering (RBS) and nuclear reaction analysis (NRA). From our results, we conclude that Al rich coatings are more susceptible to oxidation than Cr rich coatings.

  9. Carbon Clustering and Diamond Nucleation in Fluorocarbon Plasmas

    SciTech Connect

    Takahashi, Kazuo; Ono, Kouichi

    2005-10-31

    The ultra-nano crystalline diamond can be produced at room temerature in fluorocarbon (C4F8) plasmas. In the gas phase, the various ionic species were detected by quadrupole mass analyzer. The species included chain molecules of CnFk (4 {<=} n {<=} 14, n - 2 {<=} k {<=} 2n + 2), carbon clusters of Cn (10 {<=} n {<=} 14, 22 {<=} n {<=} 31, 36 {<=} n {<=} 39), and their derivatives. The clusters of nanometer scale tend to be heated up to several hundred K by ion impacts even in room-temperature plasmas, resulting in the crystallization of diamond.

  10. Preparation and Testing of Corrosion and Spallation-Resistant Coatings

    SciTech Connect

    Hurley, John

    2015-11-01

    This Energy & Environmental Research Center (EERC) project is designed to determine if plating APMT®, a specific highly oxidation-resistant oxide dispersion-strengthened FeCrAl alloy made by Kanthal, onto nickel-based superalloy turbine parts is a viable method for substantially improving the lifetimes and maximum use temperatures of the parts. The method for joining the APMT plate to the superalloys is called evaporative metal bonding and involves placing a thin foil of zinc between the plate and the superalloy, clamping them together, and heating in an atmosphere-controlled furnace. Upon heating, the zinc melts and dissolves the oxide skins of the alloys at the bond line, allowing the two alloys to diffuse into each other. The zinc then diffuses through the alloys and evaporates from their surfaces. During this annual reporting period, the finite element model was completed and used to design clamping jigs to hold the APMT plate to the larger blocks of superalloys during the bonding process. The clamping system was machined from titanium–zirconium–molybdenum and used to bond the APMT plate to the superalloy blocks. The bond between the APMT plate was weak for one of each of the superalloy blocks. We believe that this occurred because enough oxidation had occurred on the surface of the parts as a result of a 1-month time period between sandblasting to prepare the parts and the actual bonding process. The other blocks were, therefore, bonded within 1 day of preparing the parts for bonding, and their joints appear strong. Scanning electron microscopy analyses of representative joints showed that no zinc remained in the alloys after bonding. Also, phases rich in hafnium and tantalum had precipitated near the bond line in the APMT. Iron from the APMT had diffused into the superalloys during bonding, more extensively in the CM247LC than in the Rene 80. Nickel from the superalloys had diffused into the APMT, again more extensively in the joint with the CM247LC than

  11. Structure of Micro-nano WC-10Co4Cr Coating and Cavitation Erosion Resistance in NaCl Solution

    NASA Astrophysics Data System (ADS)

    Ding, Xiang; Cheng, Xu-Dong; Yuan, Cheng-Qing; Shi, Jin; Ding, Zhang-Xiong

    2017-09-01

    Cavitation erosion (CE) is the predominant cause for the failure of overflow components in fluid machinery. Advanced coatings have provided an effective solution to cavitation erosion due to the rapid development of surface engineering techniques. However, the influence of coating structures on CE resistance has not been systematically studied. To better understand their relationship, micro-nano and conventional WC-10Co4Cr cermet coatings are deposited by high velocity oxygen fuel spraying(HVOF), and their microstructures are analyzed by OM, SEM and XRD. Meanwhile, characterizations of mechanical and electrochemical properties of the coatings are carried out, as well as the coatings' resistance to CE in 3.5 wt % NaCl solution, and the cavitation mechanisms are explored. Results show that micro-nano WC-10Co4Cr coating possesses dense microstructure, excellent mechanical and electrochemical properties, with very low porosity of 0.26 ± 0.07% and extraordinary fracture toughness of 5.58 ± 0.51 MPa·m1/2. Moreover, the CE resistance of micro-nano coating is enhanced above 50% than conventional coating at the steady CE period in 3.5 wt % NaCl solution. The superior CE resistance of micro-nano WC-10Co4Cr coating may originate from the unique micro-nano structure and properties, which can effectively obstruct the formation and propagation of CE crack. Thus, a new method is proposed to enhance the CE resistance of WC-10Co4Cr coating by manipulating the microstructure.

  12. Preparation and testing of corrosion and spallation-resistant coatings

    SciTech Connect

    Hurley, John

    2012-09-30

    This Energy & Environmental Research Center (EERC) project is designed to determine if plating APMT, a specific highly oxidation-resistant oxide dispersion-strengthened FeCrAl alloy made by Kanthal, onto nickel-based superalloy turbine parts is a viable method for substantially improving the lifetimes and maximum use temperatures of the parts. The method for joining the APMT plate to the superalloys is called evaporative metal bonding. It involves placing a thin foil of zinc (Zn) between the plate and the superalloy, clamping them together, and heating in an atmosphere-controlled furnace. Upon heating, the Zn melts and dissolves the oxide skins of the alloys at the bond line, allowing the two alloys to diffuse into each other. The Zn then diffuses through the alloys and evaporates from their surfaces. Laboratory testing has shown that the diffusion rate of Zn through the FeCrAl alloy is much faster than through the nickel superalloys. This means that the FeCrAl will serve as a sink for the Zn bonding alloy during the evaporative metal bonding process. Also, the testing has shown that the Zn diffusion mechanism is bulk diffusion, and not intergranular. This is a surprise. However, it means that quantification of the Zn diffusivities in these samples will be significantly simpler than would have been the case if grain boundary diffusion dominated. In addition to the laboratory testing, gas impinger and particulate samples are being collected from a combustor firing syngas and natural gas to determine what types of microcontaminants may reach a turbine firing syngas. The syngas is created in one of two different pilot-scale pressurized coal gasifiers. The initial analysis of the impinger solutions was for standard U.S. Environmental Protection Agency (EPA) Method 29 determination of hazardous metals and did not include major element analysis. When syngas is fired, the amount of Mn in the combustor gas increases substantially. Halogens (Br2 and Cl2) and hydrogen

  13. Preparation and testing of corrosion and spallation-resistant coatings

    SciTech Connect

    Hurley, John P.; Cavalli, Matthew N.

    2016-06-30

    The goal of this project was to take a recently developed method of bonding oxide dispersion-strengthened (ODS) FeCrAl plating to nickel superalloys closer to commercial use in syngas-fired turbines. The project was designed to better understand and develop the bonding process and to determine if plating APMT®, a specific highly oxidation-resistant ODS FeCrAl alloy made by Kanthal, onto nickel-based superalloy turbine parts is a viable method for substantially improving the lifetimes and maximum use temperatures of the parts. The superalloys investigated for protection were CM247LC and Rene® 80, both alumina scale-forming alloys. The method for bonding the APMT plate to the superalloys is called evaporative metal bonding, which involves placing a thin foil of zinc between the plate and the superalloy, clamping them together, and heating in an atmosphere-controlled furnace. Upon heating, the zinc melts and dissolves the oxide skins of the alloys at the bond line, allowing the two alloys to diffuse into each other. The zinc then diffuses through the alloys and evaporates from their surfaces, creating a bond between the APMT and the superalloy that is stronger than the APMT itself. Testing showed that the diffusivity of zinc in both APMT and CM247LC is quite similar at 700°C but 15 times higher in the APMT at 1214°C. Coefficients of thermal expansion were determined for each of the alloys as a function of temperature. This information was entered into a finite-element model using ANSYS, which was used to design a clamping jig for pressing the APMT to the superalloys at the bonding temperature. Scanning electron microscopy analyses of representative joints showed that no zinc remained in the alloys after bonding Unfortunately, the analyses also showed some small pieces of broken aluminum oxide scale near the bond lines, indicating that its scale was not sufficiently removed during prebonding cleaning. Samples from each of the bonded blocks were sent to Siemens for

  14. Enhancement of seawater corrosion resistance in copper using acetone-derived graphene coating

    NASA Astrophysics Data System (ADS)

    Huh, Jae-Hoon; Kim, Seung Hyun; Chu, Jae Hwan; Kim, Sung Youb; Kim, Ji Hyun; Kwon, Soon-Yong

    2014-03-01

    We show that acetone-derived graphene coating can effectively enhance the corrosion efficiency of copper (Cu) in a seawater environment (0.5-0.6 M (~3.0-3.5%) sodium chloride). By applying a drop of acetone (~20 μl cm-2) on Cu surfaces, rapid thermal annealing allows the facile and rapid synthesis of graphene films on Cu surfaces with a monolayer coverage of almost close to ~100%. Under optimal growth conditions, acetone-derived graphene is found to have a relatively high crystallinity, comparable to common graphene grown by chemical vapor deposition. The resulting graphene-coated Cu surface exhibits 37.5 times higher corrosion resistance as compared to that of mechanically polished Cu. Further, investigation on the role of graphene coating on Cu surfaces suggests that the outstanding corrosion inhibition efficiency (IE) of 97.4% is obtained by protecting the underlying Cu against the penetration of both dissolved oxygen and chlorine ions, thanks to the closely spaced atomic structure of the graphene sheets. The increase of graphene coating thickness results in the enhancement of the overall corrosion IE up to ~99%, which can be attributed to the effective blocking of the ionic diffusion process via grain boundaries. Overall, our results suggest that the acetone-derived graphene film can effectively serve as a corrosion-inhibiting coating in the seawater level and that it may have a promising role to play for potential offshore coating.We show that acetone-derived graphene coating can effectively enhance the corrosion efficiency of copper (Cu) in a seawater environment (0.5-0.6 M (~3.0-3.5%) sodium chloride). By applying a drop of acetone (~20 μl cm-2) on Cu surfaces, rapid thermal annealing allows the facile and rapid synthesis of graphene films on Cu surfaces with a monolayer coverage of almost close to ~100%. Under optimal growth conditions, acetone-derived graphene is found to have a relatively high crystallinity, comparable to common graphene grown by

  15. Oxidation-resistant coating for gamma titanium aluminides by pack cementation

    SciTech Connect

    Mabuchi, H.; Tsuda, H.; Kawakami, T.; Nakamatsu, S.; Matsui, T.; Morii, K.

    1999-08-06

    Gamma titanium aluminides ({gamma}-TiAl alloys), having an L1{sub 0}-type structure, are candidate materials for use in future gas turbine aero-engines and automotive engines because of their low density, high specific strength and high stiffness. In air, however, it is well known that titanium aluminide oxidizes at a more rapid rate at temperatures above 1,123 K; therefore, the oxidation resistance becomes a critical factor for TiAl alloys to be used at high temperatures (perhaps above 1,073 K). Coatings for the TiAl alloy are essential to high temperature oxidation resistance. The Al-Ti-Cr ternary phase diagram at 1,423 K indicates that the L1{sub 2} phase field is in equilibrium with the TiAl(L1{sub 0}) phase field. Furthermore, the L1{sub 0}- and L1{sub 2}-alloys in this ternary system resemble each other very closely in crystal structure and lattice parameter (TiAl(L1{sub 0}); a = 0.4005, c = 0.4070 nm (27), Ti-67Al-8Cr(L1{sub 2}); a = 0.3960nm (25)). Therefore, the L1{sub 2}-(Al,Cr){sub 3}Ti alloy can be considered applicable to L1{sub 0}-TiAl alloys as an optimum material for coatings. The purpose of this study is to apply L1{sub 2} alloy coatings to the TiAl alloys by pack cementation techniques, and to evaluate the oxidation resistance of the coated alloys.

  16. Ultrananocrystalline diamond film as a wear resistant and protective coating for mechanical seal applications.

    SciTech Connect

    Sumant, A. V.; Krauss, A. R.; Gruen, D. M.; Auciello, O.; Erdemir, A.; Williams, M.; Artiles, A. F.; Adams, W.; Western Michigan Univ.; Flowserve Corp.

    2005-01-01

    Mechanical shaft seals used in pumps are critically important to the safe operation of the paper, pulp, and chemical process industry, as well as petroleum and nuclear power plants. Specifically, these seals prevent the leakage of toxic gases and hazardous chemicals to the environment and final products from the rotating equipment used in manufacturing processes. Diamond coatings have the potential to provide negligible wear, ultralow friction, and high corrosion resistance for the sliding surfaces of mechanical seals, because diamond exhibits outstanding tribological, physical, and chemical properties. However, diamond coatings produced by conventional chemical vapor deposition (CVD) exhibit high surface roughness (R{sub a} {>=} 1 {mu}m), which results in high wear of the seal counterface, leading to premature seal failure. To avoid this problem, we have developed an ultrananocrystalline diamond (UNCD) film formed by a unique CH{sub 4}/Ar microwave plasma CVD method. This method yields extremely smooth diamond coatings with surface roughness R{sub a} = 20-30 nm and an average grain size of 2-5 nm. We report the results of a systematic test program involving uncoated and UNCD-coated SiC shaft seals. Results confirmed that the UNCD-coated seals exhibited neither measurable wear nor any leakage during long-duration tests that took 21 days to complete. In addition, the UNCD coatings reduced the frictional torque for seal rotation by five to six times compared with the uncoated seals. This work promises to lead to rotating shaft seals with much improved service life, reduced maintenance cost, reduced leakage of environmentally hazardous materials, and increased energy savings. This technology may also have many other tribological applications involving rolling or sliding contacts.

  17. Wear behaviour of wear-resistant adaptive nano-multilayered Ti-Al-Mo-N coatings

    NASA Astrophysics Data System (ADS)

    Sergevnin, V. S.; Blinkov, I. V.; Volkhonskii, A. O.; Belov, D. S.; Kuznetsov, D. V.; Gorshenkov, M. V.; Skryleva, E. A.

    2016-12-01

    Coating samples in the Ti-Al-Mo-N system were obtained by arc-PVD method at variable bias voltage Ub applied to the substrate, and the partial pressure of nitrogen P(N2) used as a reaction gas. The deposited coatings were characterized by a nanocrystalline structure with an average grain size of 30-40 nm and multilayered architecture with alternating layers of (Ti,Al)N nitride and Mo-containing phases with a thickness comparable to the grain size. Coatings of (Ti,Al)N-Mo-Mo2N and (Ti,Al)N-Mo2N compositions were obtained by changing deposition parameters. The obtained coatings had hardness of 40 GPa and the relative plastic deformation under microindentation up to 60%. (Ti,Al)N-Mo2N coatings demonstrated better physicomechanical characteristics, showing high resistance to crack formation and destruction through the plastic deformation mechanism without brittle fracturing, unlike (Ti,Al)N-Mo-Mo2N. The friction coefficient of the study coatings (against Al2O3 balls under dry condition using a pin-on-disc method) reached the values of 0.35 and 0.5 at 20 °C and 500 °C respectively, without noticeable wear within this temperature range. These tribological properties were achieved by forming MoO3 acting as a solid lubricant. At higher temperatures the deterioration in the tribological properties is due to the high rate of MoO3 sublimation from friction surfaces.

  18. PREPARATION AND TESTING OF CORROSIONAND SPALLATION-RESISTANT COATINGS

    SciTech Connect

    Hurley, John

    2014-11-01

    This Energy & Environmental Research Center (EERC) project is designed to determine if plating APMT®, a specific highly oxidation-resistant oxide dispersion-strengthened FeCrAl alloy made by Kanthal, onto nickel-based superalloy turbine parts is a viable method for substantially improving the lifetimes and maximum use temperatures of the parts. The method for joining the APMT plate to the superalloys is called evaporative metal bonding and involves placing a thin foil of zinc (Zn) between the plate and the superalloy, clamping them together, and heating in an atmosphere-controlled furnace. Upon heating, the Zn melts and dissolves the oxide skins of the alloys at the bond line, allowing the two alloys to diffuse into each other. The Zn then diffuses through the alloys and evaporates from their surfaces. Laboratory testing to determine the diffusion rate of Zn through the alloys has been completed. However, an analytical solution does not exist to model the diffusion of zinc through the alloys. For this reason, a finite difference algorithm using MATLAB was developed. It makes use of the hopscotch algorithm. The model allows the user to specify the dimensions of the metal parts, the Zn concentration at the bondline, the mesh size, time step, and Zn diffusivity. The experimentally measured values of diffusivity for Zn in APMT and Rene 80/CM 247LC are approximately 2.7 × 10-12 and 4 × 10-14 m2/s, respectively. While the qualitative behavior of the model appears correct, a comparison of the diffusion predictions with the experimental results from earlier in the project indicates that the expected Zn concentration is significantly higher than that measured experimentally. The difference depends on the assumed initial concentration, which is difficult to quantify exactly under experimental conditions for t = 0. In addition to the diffusion work, the coefficients of thermal expansions were determined for each of the alloys as a function of temperature. This information

  19. Improving Erosion Resistance of Plasma-Sprayed Ceramic Coatings by Elevating the Deposition Temperature Based on the Critical Bonding Temperature

    NASA Astrophysics Data System (ADS)

    Yao, Shu-Wei; Yang, Guan-Jun; Li, Cheng-Xin; Li, Chang-Jiu

    2017-09-01

    Interlamellar bonding within plasma-sprayed coatings is one of the most important factors dominating the properties and performance of coatings. The interface bonding between lamellae significantly influences the erosion behavior of plasma-sprayed ceramic coatings. In this study, TiO2 and Al2O3 coatings with different microstructures were deposited at different deposition temperatures based on the critical bonding temperature concept. The erosion behavior of ceramic coatings was investigated. It was revealed that the coatings prepared at room temperature exhibit a typical lamellar structure with numerous unbonded interfaces, whereas the coatings deposited at the temperature above the critical bonding temperature present a dense structure with well-bonded interfaces. The erosion rate decreases sharply with the improvement of interlamellar bonding when the deposition temperature increases to the critical bonding temperature. In addition, the erosion mechanisms of ceramic coatings were examined. The unbonded interfaces in the conventional coatings act as pre-cracks accelerating the erosion of coatings. Thus, controlling interlamellar bonding formation based on the critical bonding temperature is an effective approach to improve the erosion resistance of plasma-sprayed ceramic coatings.

  20. Effect of Sr on the bioactivity and corrosion resistance of nanoporous niobium oxide coating for orthopaedic applications.

    PubMed

    Pauline, S Anne; Rajendran, N

    2014-03-01

    In this study, strontium incorporated Nb2O5 was synthesized in two different proportions by sol-gel methodology and was deposited on 316L SS by spin coating method. The synthesis conditions were optimized to obtain a nanoporous morphology. The prepared Sr-incorporated Nb2O5 coatings were uniform, smooth and well adherent on to the substrate 316L SS. The coatings were characterized by attenuated total reflectance-infrared spectroscopy (ATR-IR), X-ray diffraction analysis (XRD), scanning electron microscopy (SEM), energy dispersive X-ray analysis (EDX), atomic force microscopy (AFM) and transmission electron microscopy (TEM) and the formation of Sr-incorporated Nb2O5 coatings with nanoporous morphology was confirmed. Static water contact angle measurements showed an enhancement in the wettability of the obtained coatings. In vitro bioactivity test of the coated substrates showed that 0.05M Sr-incorporated Nb2O5 coating had better bioactivity compared to 0.1M Sr-incorporated coating. Solution analysis studies confirmed the controlled release of Sr ions from the coating, which aid and enhance hydroxyapatite (HAp) growth. Electrochemical studies confirmed that the coatings provided excellent corrosion protection to the base material as increased charge transfer resistance and decreased double layer capacitance was observed for the coated substrates.

  1. Corrosion resistance and electrical properties of carbon/chromium-titanium-nitride multilayer coatings on stainless steel

    NASA Astrophysics Data System (ADS)

    Feng, Kai; Li, Zhuguo; Lu, Fenggui; Huang, Jian; Cai, Xun; Wu, Yixiong

    2014-03-01

    High electrical conductivity and corrosion resistance are central to advances in wider application of metallic bipolar plates in polymer electrolyte membrane fuel cell (PEMFC). In this study, C/Cr-Ti-N multilayer coatings are deposited by physical vapor deposition and the effect of Cr:Ti ratio on the corrosion resistance and interfacial contact resistance (ICR) are systematically investigated. Scanning electron microscopy (SEM) result shows that the carbon layer is compact and uniform. Excellent corrosion resistance of 0.127 μA cm-2 current density at operating voltage in PEMFC cathode environment and low ICR of 2.03 mΩ-cm2 at compaction force of 150 N cm-2 are achieved when Cr:Ti ratio is 2:4 and 3:3, respectively. The significant enhancement in surface conductivity is probably because that the current comes from carbon paper is homogenized by two electrically conductive layers and flows to the passive film with much more contact area. After polarization, ICR increase to 3.07 mΩ-cm2 and 3.02 mΩ-cm2 in the simulated PEMFC cathode and anode environment, respectively. However, the Raman spectroscopy results disclose that the bonding type of top carbon film before and after polarization shows little difference. The results indicate that C/Cr-Ti-N multilayer coating with Cr:Ti ratio of 2:4 achieves the optimal composition.

  2. High-temperature oxidation/sulfidation resistance of iron-aluminide coatings

    SciTech Connect

    Tortorelli, P.F.; Wright, I.G.; Goodwin, G.M.; Howell, M.

    1996-04-01

    Iron aluminides containing > 20-25 at. % Al have oxidation and sulfidation resistance at temperatures well above those at which these alloys have adequate mechanical strength. Accordingly, these alloys may find application as coatings or claddings on more conventional higher-strength materials which are generally less corrosion-resistant at high temperatures. To this end, iron-aluminide coatings were prepared by gas tungsten arc and gas metal arc weld-overlay techniques. Specimens were cut from weld deposits and exposed to a highly aggressive oxidizing-sulfidizing (H2S-H2-H2O-Ar) environment at 800 C. All the weld overlayers showed good corrosion behavior under isothermal conditions, including a gas metal arc-produced deposit with only 21 at. % Al. Rapid degradation in corrosion resistance was observed under thermal cycling conditions when the initally grown scales spalled and the rate of reaction was then not controlled by formation of slowly growing Al oxide. Higher starting Al concentrations (> {approximately} 25 at. %) are needed to assure overall oxidation-sulfidation resistance of the weld overlays, but hydrogen cracking susceptibility must be minimized in order to physically separate the corrosive species from the reactive substrate material.

  3. Influence of Melt State on the Properties of Nickel-based Powders for Wear-Resistant Coat

    NASA Astrophysics Data System (ADS)

    Baryshev, E.; Tyagunov, G.; Kostina, T.; Shmakova, K.

    2017-06-01

    The influence of time-temperature treatment on properties of the PG-SR-type alloys in cast condition, in produced powders and coatings is studied in this work. The temperature dependence of physical properties were obtained. These results and the comparative metallographic analysis have allowed offering the mode for time-temperature treatment of the liquid PG-SR-type alloys. Use of the time-temperature treatment when producing metal powders and coatings are as follows: the dispersibility of powders increases; the yield of powder fractions used for applying coatings increases; the powder porosity and oxidation decreases; oxidation resistance in various media increases; corrosion-, heat-, and wear resistance increases.

  4. Integration Process Development for Improved Compatibility with Organic Non-Porous Ultralow-k Dielectric Fluorocarbon on Advanced Cu Interconnects

    NASA Astrophysics Data System (ADS)

    Gu, Xun; Tomita, Yugo; Nemoto, Takenao; Miyatani, Kotaro; Saito, Akane; Kobayashi, Yasuo; Teramoto, Akinobu; Kuroda, Rihito; Kuroki, Shin-Ichiro; Kawase, Kazumasa; Nozawa, Toshihisa; Matsuoka, Takaaki; Sugawa, Shigetoshi; Ohmi, Tadahiro

    2012-05-01

    Integration of an organic non-porous ultralow-k dielectric, fluorocarbon (k= 2.2), into advanced Cu interconnects was demonstrated. The challenges of process-induced damage, such as delamination and variances of both the structure and electrical properties of the fluorocarbon during fabrication, were investigated on Cu/fluorocarbon damascene interconnects. A titanium-based barrier layer, instead of a tantalum-based barrier layer, was used to avoid delamination between Cu and fluorocarbon in Cu/fluorocarbon interconnects. A moisture-hermetic dielectric protective layer was also effective to avoid damage induced by wet chemical cleaning. On the other hand, a post-etching nitrogen plasma treatment to form a stable protective layer on the surface of the fluorocarbon was proposed for the practical minimization of damage introduction to fluorocarbon in the following damascene process, such as post-etching cleaning.

  5. Tribological tests of wear-resistant coatings used in the production of drill bits of horizontal and inclined drilling

    NASA Astrophysics Data System (ADS)

    Maslov, A. L.; Markova, I. Yu; Zakharova, E. S.; Polushin, N. I.; Laptev, A. I.

    2017-05-01

    It is known that modern drilling bit body undergoes significant abrasive wear in the contact area with the solid and the retracted cuttings. For protection of the body rationally use wear-resistant coating, which is welded directly to the body of bit. Before mass use of the developed coverings they need to be investigated by various methods that it was possible to characterize coatings and on the basis of the obtained data to perform optimization of both composition of coatings and technology. Such methods include microstructural studies tribological tests, crack resistance and others. This work is devoted to the tribological tests of imported brand of coatings WokaDur NiA and and domestic brand of coating HR-6750 (both brands manufactured by Ltd “Oerlikon Metco Rus”), used to protect the bit body from abrasive wear.

  6. Functional Multi-Nanolayer Coatings of Amorphous Carbon/Tungsten Carbide with Exceptional Mechanical Durability and Corrosion Resistance.

    PubMed

    Nemati, Narguess; Bozorg, Mansoor; Penkov, Oleksiy V; Shin, Dong-Gap; Sadighzadeh, Asghar; Kim, Dae-Eun

    2017-09-06

    A novel functional multilayer coating with periodically stacked nanolayers of amorphous carbon (a:C)/tungsten carbide (WC) and an adhesion layer of chromium (Cr) was deposited on 304 stainless steel using a dual magnetron sputtering technique. Through process optimization, highly densified coatings with high elasticity and shear modulus, excellent wear resistance, and minimal susceptibility to corrosive and caustic media could be acquired. The structural and mechanical properties of the optimized coatings were studied in detail using a variety of analytical techniques. Furthermore, finite element method simulations indicated that the stress generated due to contact against a steel ball was distributed well within the coating, which allowed the stresses to be lower than the yield threshold of the coating. Thus, an ultralow wear rate of ∼10(-12)mm(3)/N mm could be achieved in dry sliding conditions under relatively high Hertzian contact pressures of ∼0.4-0.9 GPa. The amorphous and pinhole-free structure of the individual layers, sufficient number of pairs, and the relatively dense stacked layers resulted in significant polarization resistance (Z″ = 5.5 × 10(6) Ω cm(2)) and increased the corrosion resistance of the coating by 10-fold compared to that of recently reported corrosion-resistant coatings.

  7. Fluorocarbon 113 exposure and cardiac dysrhythmias among aerospace workers.

    PubMed

    Egeland, G M; Bloom, T F; Schnorr, T M; Hornung, R W; Suruda, A J; Wille, K K

    1992-01-01

    We investigated the cardiotoxic effects of 1,1,2-Trichloro-1,2,2- Trifluoroethane (fluorocarbon 113 or FC113) exposures among healthy workers cleaning rocket and ground support equipment for the National Aeronautic and Space Administration (NASA) programs. Exposure and ambulatory electrocardiographic (ECG) monitoring data were evaluated on 16 workers, each of whom was examined on exposed and nonexposed workdays. We examined whether there was a greater rate of dysrhythmias on an exposed workday relative to a nonexposed workday. Overall, we found no within subject differences in the rate of ventricular and supraventricular premature beats (number per 1,000 heart beats), fluctuations in the length of the P-R interval, or heart rate. We found that levels of FC113 exposures below the Occupational Safety and Health Administration (OSHA) 8-hour time-weighted-average (TWA) standard of 1,000 ppm did not induce cardiac dysrhythmias or subtle changes in cardiac activity. However, because fluorocarbons may sensitize the heart to epinephrine, this study's negative findings based on sedentary and fairly healthy workers may not be generalizable to other populations of workers who are not as healthy or engaged in more physically demanding work.

  8. Micellization behavior of aromatic moiety bearing hybrid fluorocarbon sulfonate surfactants.

    PubMed

    Wadekar, Mohan N; Boekhoven, Job; Jager, Wolter F; Koper, Ger J M; Picken, Stephen J

    2012-02-21

    Aggregation behavior and thermodynamic properties of two novel homologous aromatic moiety bearing hybrid fluorocarbon surfactants, sodium 2-(2-(4-ethylphenyl)-1,1,2,2-tetrafluoroethoxy)-1,1,2,2-tetrafluoroethanesulfonate (1) and sodium 2-(1,1,2,2-tetrafluoro-2-(4-vinylphenyl)ethoxy)-1,1,2,2-tetrafluoroethanesulfonate (2) were studied using surface tension measurements and isothermal titration calorimetry (ITC) in dilute aqueous solutions at room temperature. Because of the aromatic group in the hydrophobic tail, both surfactants are soluble at room temperature unlike their starting precursor, 5-iodooctafluoro-3-oxapentanesulfonate as well as several other fluorocarbon sulfonic acid salts. Moreover, the surfactant 2 has the ability that it can be polymerized once microemulsions are formed with it. The ionic conductivity measurements of 1 at five different temperatures from 288 to 313 K were carried out to study the effect of temperature on the micellization and its thermodynamics. The pseudophase separation model was applied to estimate thermodynamic quantities from conductivity data. The Gibbs energy of micellization versus temperature exhibited the characteristic U-shaped behavior with a minimum at 306 K. The micellization process was found to be largely entropy driven. Because of its hybrid structure, the entropy change of micellization for 1 was larger than what is common for hydrocarbon surfactants like SDS but less than for fully fluorinated surfactants like NaPFO. The micellization process was found to be following the entropy-enthalpy compensation phenomena.

  9. Optimization of the laser remelting process for HVOF-sprayed Stellite 6 wear resistant coatings

    NASA Astrophysics Data System (ADS)

    Ciubotariu, Costel-Relu; Frunzăverde, Doina; Mărginean, Gabriela; Șerban, Viorel-Aurel; Bîrdeanu, Aurel-Valentin

    2016-03-01

    Cobalt base alloys are used in all industrial areas due to their excellent wear resistance. Several studies have shown that Stellite 6 coatings are suitable not only for protection against sliding wear, but also in case of exposure to impact loading. In this respect, a possible application is the protection of hydropower plant components affected by cavitation. The main problem in connection with Stellite 6 is the deposition procedure of the protective layers, both welding and thermal spraying techniques requesting special measures in order to prevent the brittleness of the coating. In this study, Stellite 6 layers were HVOF thermally sprayed on a martensitic 13-4 stainless steel substrate, as usually used for hydraulic machinery components. In order to improve the microstructure of the HVOF-sprayed coatings and their adhesion to the substrate, laser remelting was applied, using a TRUMPF Laser type HL 124P LCU and different working parameters. The microstructure of the coatings, obtained for various remelting conditions, was evaluated by light microscopy, showing the optimal value of the pulse power, which provided a homogenous Stellite 6 layer with good adhesion to the substrate.

  10. Microstructural Study on Oxidation Resistance of Nonmodified and Platinum Modified Aluminide Coating

    NASA Astrophysics Data System (ADS)

    Zagula-Yavorska, Maryana; Sieniawski, Jan

    2014-03-01

    Platinum electroplating layers (3 and 7 μm thick) were deposited on the surface of the Inconel 713 LC, CMSX 4, and Inconel 625 Ni-base superalloys. Diffusion treatment at 1050°C for 2 h under argon atmosphere was performed after electroplating. Diffusion treated samples were aluminized according to the low activity CVD process at 1050°C for 8 h. The nonmodified aluminide coatings consist of NiAl phase. Platinum modification let to obtain the (Ni,Pt)Al phase in coatings. The coated samples were subjected to cyclic oxidation testing at 1100°C. It was discovered that increase of the platinum electroplating thickness from 3 to 7 μm provides the improvement of oxidation resistance of aluminide coatings. Increase of the platinum thickness causes decreases in weight change and decreases in parabolic constant during oxidation. The platinum provides the pure Al2O3 oxide formation, slow growth oxide layer, and delay the oxide spalling during heating-cooling thermal cycles.

  11. Evaluating the thermal damage resistance of graphene/carbon nanotube hybrid composite coatings

    PubMed Central

    David, L.; Feldman, A.; Mansfield, E.; Lehman, J.; Singh, G.

    2014-01-01

    We study laser irradiation behavior of multiwalled carbon nanotubes (MWCNT) and chemically modified graphene (rGO)-composite spray coatings for use as a thermal absorber material for high-power laser calorimeters. Spray coatings on aluminum test coupon were exposed to increasing laser irradiance for extended exposure times to quantify their damage threshold and optical absorbance. The coatings, prepared at varying mass % of MWCNTs in rGO, demonstrated significantly higher damage threshold values at 2.5 kW laser power at 10.6 μm wavelength than carbon paint or MWCNTs alone. Electron microscopy and Raman spectroscopy of irradiated specimens show that the coating prepared at 50% CNT loading endure at least 2 kW.cm−2 for 10 seconds without significant damage. The improved damage resistance is attributed to the unique structure of the composite in which the MWCNTs act as an efficient absorber of laser light while the much larger rGO sheets surrounding them, dissipate the heat over a wider area. PMID:24603681

  12. Development of damage resistant sputtered oxide optical coatings for use at 248 NM

    SciTech Connect

    Pawlewicz, W.T.; Martin, P.M.; Hays, D.D.; Mann, I.B.

    1981-10-01

    This report summarizes the results of a six-month effort to develop damage-resistant Kr*F laser mirrors by using and refining reactive sputter deposition techniques for the fabricaton of multilayer oxide optical coatings. Mirror performance goals included a reflectivity of 99% at 248 nm and a laser damage threshold of 5 J/cm/sup 2/ for 20 ns pulses. Oxide multilayer coating combinations selected for development were SiO/sub 2//Al/sub 2/O/sub 3/, SiO/sub 2//HfO/sub 2/ and SiO/sub 2//Y/sub 2/O/sub 3/. Selection was based on review and compilation of the optical properties of oxide materials reported in the recent literature. Twenty-eight coatings of selected designs were fabricated on LLNL substrates for laser damage testing by LLNL. Forty other coatings were fabricated on PNL substrates for optical, microstructural and topographical characterization by PNL aimed at optimization of their performance. Specimens for damage testing consisted of single layers of Al/sub 2/O/sub 3/, HfO/sub 2/ and Y/sub 2/O/sub 3/ in thicknesses of lambda/2, 3lambda/2 and 2lambda at 248 nm plus high reflectors of the design LL (HL)/sup m/ HLL.

  13. Microstructure characterization of erosion resistant coatings on carbon-bonded carbon fibre composites.

    PubMed

    Moskalewicz, T; Smeacetto, F; Salvo, M; Boccaccini, A R; Czyrska-Filemonowicz, A

    2010-03-01

    The microstructure of as received and surface treated carbon-bonded carbon fibre composites has been examined by light microscopy, scanning and transmission electron microscopy. The microstructure of the as received material consists of a bonded together layered carbon fiber network, identified as graphitic carbon (hexagonal close packed). To improve the erosion resistance of the carbon-bonded carbon fibre composites composite, the SiC and silicate glass-ceramic coatings from the system SiO(2)-Al(2)O(3)-Y(2)O(3) were produced on carbon-bonded carbon fibre composites composites by a low-cost slurry technique. Transmission electron microscopy investigations of cross-section thin foils allowed for detailed analysis of the coatings microstructure. It was found that the SiC coating was consisting mainly of a nanocrystalline SiC (fcc). The multilayered glass-ceramic coating showed a complex microstructure consisting of an external SiO(2)-Al(2)O(3)-Y(2)O(3) layer and an intermediate nanocrystalline SiC layer. The SiO(2)-Al(2)O(3)-Y(2)O(3) layer was composed of SiO(2) (fcc), Y(2)Si(2)O(7) (op) and Al(4.644)Si(1.357)O(9.68) (op).

  14. Thermal spraying of reactive materials to form wear-resistant composite coatings

    NASA Astrophysics Data System (ADS)

    Dallaire, S.

    1992-03-01

    The dispersion of more than 20 vol.% submicrometer ceramic particles within a metallic matrix and the deposition of such a cermet to form a thick and tough coating presents problems. Most of the coating techniques have failed in attempting to homogeneously disperse very fine and hard particles in large amounts while avoiding their decomposition or reaction with the metal matrix during the deposition process. A simple and efficient method has been developed for producing ceramic-containing composite coatings. It consists in synthesizing cermet-based materials and in depositing them by a rapid solidification process such as thermal spraying. Boride- and carbide-based materials have been successfully obtained by plasma spraying reactive powders comprising the basic reagents. These materials, with a microstructure of submicrometer ceramic particles dispersed in a metallic matrix, exhibit good wear-resistant properties (abrasion and sliding wear). Finally, reactive core wire arc spraying is suggested as a flexible way to produce coatings containing up to 25 vol.% TiB2.

  15. Self-lubricating, low-friction, wear-resistant Al-based quasicrystalline coatings

    PubMed Central

    Silva Guedes de Lima, Bruno Alessandro; Medeiros Gomes, Rodinei; Guedes de Lima, Severino Jackson; Dragoe, Diana; Barthes-Labrousse, Marie-Geneviève; Kouitat-Njiwa, Richard; Dubois, Jean-Marie

    2016-01-01

    Abstract After gas atomization, a quasicrystalline powder based on aluminium was used to prepare a thick coating by high-velocity oxygen-fuel flame torch spraying. This layer was deposited on top of a bond-coat layer on a steel plate. A post-spraying annealing treatment turned the two layers to their stable state, a γ-brass crystal and an icosahedral quasicrystal, respectively. The projection parameters were selected in such a way that the coating behaved like a self-lubricating material, which offered very good wear resistance (duration of pin-on-disk tests superior to 5 km with negligible material loss) and low friction (µ ≤ 6% against sintered tungsten carbide), in contrast to the state of the art. This property was achieved thanks to, on the one hand, excellent bonding to the substrate via the bound coat, and on the other hand, presence at the boundaries between quasicrystalline flakes of a mixture of both threefold and fourfold coordinated carbon originating from spray processing. Application to hard materials used in mechanical devices is appealing, especially because soft, lubricating additives may not be needed, thus considerably increasing the lifetime of the devices and reducing waste of materials. PMID:27877859

  16. Self-lubricating, low-friction, wear-resistant Al-based quasicrystalline coatings.

    PubMed

    Silva Guedes de Lima, Bruno Alessandro; Medeiros Gomes, Rodinei; Guedes de Lima, Severino Jackson; Dragoe, Diana; Barthes-Labrousse, Marie-Geneviève; Kouitat-Njiwa, Richard; Dubois, Jean-Marie

    2016-01-01

    After gas atomization, a quasicrystalline powder based on aluminium was used to prepare a thick coating by high-velocity oxygen-fuel flame torch spraying. This layer was deposited on top of a bond-coat layer on a steel plate. A post-spraying annealing treatment turned the two layers to their stable state, a γ-brass crystal and an icosahedral quasicrystal, respectively. The projection parameters were selected in such a way that the coating behaved like a self-lubricating material, which offered very good wear resistance (duration of pin-on-disk tests superior to 5 km with negligible material loss) and low friction (µ ≤ 6% against sintered tungsten carbide), in contrast to the state of the art. This property was achieved thanks to, on the one hand, excellent bonding to the substrate via the bound coat, and on the other hand, presence at the boundaries between quasicrystalline flakes of a mixture of both threefold and fourfold coordinated carbon originating from spray processing. Application to hard materials used in mechanical devices is appealing, especially because soft, lubricating additives may not be needed, thus considerably increasing the lifetime of the devices and reducing waste of materials.

  17. Evaluating the thermal damage resistance of graphene/carbon nanotube hybrid composite coatings

    NASA Astrophysics Data System (ADS)

    David, L.; Feldman, A.; Mansfield, E.; Lehman, J.; Singh, G.

    2014-03-01

    We study laser irradiation behavior of multiwalled carbon nanotubes (MWCNT) and chemically modified graphene (rGO)-composite spray coatings for use as a thermal absorber material for high-power laser calorimeters. Spray coatings on aluminum test coupon were exposed to increasing laser irradiance for extended exposure times to quantify their damage threshold and optical absorbance. The coatings, prepared at varying mass % of MWCNTs in rGO, demonstrated significantly higher damage threshold values at 2.5 kW laser power at 10.6 μm wavelength than carbon paint or MWCNTs alone. Electron microscopy and Raman spectroscopy of irradiated specimens show that the coating prepared at 50% CNT loading endure at least 2 kW.cm-2 for 10 seconds without significant damage. The improved damage resistance is attributed to the unique structure of the composite in which the MWCNTs act as an efficient absorber of laser light while the much larger rGO sheets surrounding them, dissipate the heat over a wider area.

  18. Structural transformations in heat-resistant protective coatings on nickel alloys

    SciTech Connect

    Veksler, Yu.G.; Lesnikov, V.P.; Paleeva, S.Ya.; Lesnikova, E.G.; Myal'nitsa, G.F.

    1987-09-01

    In this work a comprehensive metallophysical study was carried out for two aluminosilicide slip coatings of the systems Al-Si and Al-Nb-Si and an electron-beam Co-Cr-Al-Y coating on alloy EP-539 (17...19% Cr, 4...6% Co, 2.5...4% W, 4.5...6.5% Mo, 2...3% Ti, 3...4% Al, 1.4...2% Nb, balance Ni) after high-temperature testing. The protective properties of the coatings were evaluated from the results of laboratory tests for heat resistance at 1000/sup 0/C in the combustion products of diesel fuel with added sulfur at 970, 1000, and 1060/sup 0/C for 100 h and after full-scale tests for 150, 250, 400, and 700 h. Metallographic, hardness, x-ray, and micro x-ray studies of the coating were carried out. Layer-by-layer phase composition and the lattice spacing of the main phases were determined. X-ray analysis was carried out in an a DRON-1 diffractometer in copper K/sub ..-->../-radiation, and x-ray microanalysis was carried out in a MS-46 Cameca microanalyzer

  19. Combined slurry and cavitation erosion resistance of HVOF spray coated SS 410 steel

    NASA Astrophysics Data System (ADS)

    Amarendra, H. J.; Prathap, M. S.; Karthik, S.; Abhishek, A. M.; Madhu surya, K. C.; Gujjar gowda, S.; Anilkumar, T.

    2016-09-01

    The hydro turbine materials surface is degraded due to the slurry erosion and cavitation. The solid particles carried by water impacting the material results in slurry erosion. The damage occurred due to slurry erosion is the concern, when considered individually. The erosion damage is observed to be severe when slurry erosion and cavitation are combined. The hydro turbine material, martensitic stainless (SS 410) is surface modified with 80Ni-Cr by High Velocity Oxy Fuel spray process. The coated material subjected to post thermal treatment at a temperature of 950 ° C, soaked at 1 h, 2 h and 3 h are subjected to combined slurry and cavitation erosion test. The cavitation is created by using Cavitation Inducers. The tests are conducted by using silica sand as the erodent with three different sizes of 150, 200 and 300 μm. The results are compared with the as-received specimen. The results confirmed the effect of heat treatment on the end results, as the coated thermal treated specimens showed better erosion resistance against the as-received specimen. The eroded specimens are characterized by Scanning Electron Microscope. The thermal treated HVOF coated specimens shown the better erosion resistance.

  20. Investigation of the characteristics and corrosion resistance of Al 2O 3/TiN coatings

    NASA Astrophysics Data System (ADS)

    Noli, F.; Misaelides, P.; Hatzidimitriou, A.; Pavlidou, E.; Pogrebnjak, A. D.

    2006-09-01

    Al 2O 3 /TiN double and Al 2O 3/Cr/TiN triple coatings were produced on stainless steel substrates using plasma-detonation techniques. Investigation of the microstructure and characteristics of the coatings after the preparation was performed by X-ray diffraction (XRD), transmission electron microscopy (TEM) and Auger electron spectroscopy (AES). The corrosion resistance of the coatings was studied in several electrolytic solutions (0.5 M H 2SO 4, 1 M HCl, 0.75 M NaCl) using electrochemical techniques (open circuit potential, cyclovoltammetry and potentiodynamic polarization). The obtained results showed, in most of the cases, an improvement of the corrosion resistance, except in NaCl solutions. The effect of the controlled thickness of TiN and Cr layers as well as the additional treatment with a high-current electron beam was also investigated. Nuclear reaction analysis (NRA), Rutherford backscattering spectroscopy (RBS) and scanning electron microscopy (SEM) were applied for the characterization of the samples before and after the corrosion experiments.

  1. A polycation coated liposome as efficient siRNA carrier to overcome multidrug resistance.

    PubMed

    Xia, Yuqiong; Wang, Xiaofei; Cheng, He; Fang, Mei; Ning, Pengbo; Zhou, Yulu; Chen, Wei; Song, Hongjin

    2017-08-12

    Multidrug resistance (MDR) is one of the important factors that impede effective chemotherapy against cancer. Codelivery of MDR1 siRNA (silencing ABCB1 gene) and anticancer drug can greatly inhibit tumor proliferation. Here in this work, we synthesized poly(diallyldimethylammonium chloride) (PDADMAC) coated liposome formula as siMDR1 carrier (AL-PDAD-RNA) and applied it to reverse doxorubicin resistance of OVCAR8/ADR cells. The AL-PDAD-RNA can load siRNA effectively and release siRNA under physiological conditions, leading to improved tumor inhibition than free DOX without siRNA treatment. Meanwhile, the gene silencing effect of AL-PDAD-RNA was shown to be comparable to that of commercial transfection agent lipofectamine, but with less toxicity. The main novelty of this work is to offer a new type of siRNA carrier (PDADMAC coated liposome, AL-PDAD), which is simple-structured, highly-effective and non-toxic. Therefore, we anticipate that PDADMAC-coated liposomes would be very promising in the application of other siRNA delivery or even plasmid delivery. Copyright © 2017 Elsevier B.V. All rights reserved.

  2. Enhanced Corrosion Resistance of PVD-CrN Coatings by ALD Sealing Layers.

    PubMed

    Wan; Zhang, Teng Fei; Ding, Ji Cheng; Kim, Chang-Min; Park, So-Won; Yang, Yang; Kim, Kwang-Ho; Kwon, Se-Hun

    2017-12-01

    Multilayered hard coatings with a CrN matrix and an Al2O3, TiO2, or nanolaminate-Al2O3/TiO2 sealing layer were designed by a hybrid deposition process combined with physical vapor deposition (PVD) and atomic layer deposition (ALD). The strategy was to utilize ALD thin films as pinhole-free barriers to seal the intrinsic defects to protect the CrN matrix. The influences of the different sealing layers added in the coatings on the microstructure, surface roughness, and corrosion behaviors were investigated. The results indicated that the sealing layer added by ALD significantly decreased the average grain size and improved the corrosion resistance of the CrN coatings. The insertion of the nanolaminate-Al2O3/TiO2 sealing layers resulted in a further increase in corrosion resistance, which was attributed to the synergistic effect of Al2O3 and TiO2, both acting as excellent passivation barriers to the diffusion of corrosive substances.

  3. Corrosion resistance of Zn-Al layered double hydroxide/poly(lactic acid) composite coating on magnesium alloy AZ31

    NASA Astrophysics Data System (ADS)

    Zeng, Rong-Chang; Li, Xiao-Ting; Liu, Zhen-Guo; Zhang, Fen; Li, Shuo-Qi; Cui, Hong-Zhi

    2015-12-01

    A Zn-Al layered double hydroxide (ZnAl-LDH) coating consisted of uniform hexagonal nano-plates was firstly synthesized by co-precipitation and hydrothermal treatment on the AZ31 alloy, and then a poly(lactic acid) (PLA) coating was sealed on the top layer of the ZnAl-LDH coating using vacuum freeze-drying. The characteristics of the ZnAl-LDH/PLA composite coatings were investigated by means of XRD, SEM, FTIR and EDS. The corrosion resistance of the coatings was assessed by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS). The results showed that the ZnAl-LDH coating contained a compact inner layer and a porous outer layer, and the PLA coating with a strong adhesion to the porous outer layer can prolong the service life of the ZnAl-LDH coating. The excellent corrosion resistance of this composite coating can be attributable to its barrier function, ion-exchange and self-healing ability.

  4. Effect of Inhibitor Agents Addition on Corrosion Resistance Performance of Titania Sol-Gel Coatings Applied on 304 Stainless Steel

    NASA Astrophysics Data System (ADS)

    Shanaghi, Ali; Chu, Paul K.; Moradi, Hadi

    Hybrid organic-inorganic coatings are deposited on 304 stainless steel substrates by the sol-gel technique to improve the corrosion resistance. A titania-based nanostructured hybrid sol-gel coating is impregnated with three different microencapsulated healing agents (inhibitors) including cerium, Benzotriazole (BTA), and 8-Hydroxyquinoline (8H). Field-emission scanning electron microscopy (FE-SEM) and electrochemical impedance spectroscopy (EIS) are performed to investigate the barrier performance properties. The optimum conditions to achieve corrosion protective coatings for 304 stainless steel were determined. The Nyquist plots demonstrate that the activation time of the coating containing 8H as an organic healing agent shows improved behavior when compared to other coatings including cerium and BTA. Cerium as an inorganic healing agent is second and BTA is third and minimum. An increase in the impedance parameters such as resistance and capacitance as a function of immersion time is achieved in a 3.5wt.% NaCl solution by using healing agents such as BTA. Actually, over the course of immersion, the barrier performance behavior of the coatings changes and reduction of the impedance observed from the coatings containing Ce and 8H discloses deterioration of the protection system after immersion for 96h of immersion in the 3.5% NaCl solution. However, after 96h of immersion time, the concentration of chloride ions is high and causes increase in defects, micro cracks, hole on the surface of hybrid titania nanostructured coating containing Ce and 8H by destruction of coating, and also hybrid titania nanostructured coating containing BTA; BTA is released from coating to improve the resistance of passive film, which is created on the surface.

  5. Microstructure, bonding strength and thermal shock resistance of ceramic coatings on steels prepared by plasma electrolytic oxidation

    NASA Astrophysics Data System (ADS)

    Wang, Yunlong; Jiang, Zhaohua; Yao, Zhongping

    2009-11-01

    Ceramic coatings were successfully prepared on steel by plasma electrolytic oxidation (PEO) in aluminate electrolyte and silicate electrolyte, respectively. The microstructure of the coatings including surface morphology, phase and element composition were studied by scanning electron microscopy (SEM) and X-ray diffraction (XRD), respectively. The bonding strength between the ceramic coating and the substrate was tested using different methods including tensile tests and shearing tests. The thermal shock resistance of the coatings was also evaluated. The results indicated that coatings obtained in both electrolytes were porous and coarse. The average diameters of the pores were below 10 μm. PEO coatings obtained in aluminate electrolyte were composed of Fe 3O 4 and FeAl 2O 4, while those obtained in silicate electrolyte were in a noncrystal state. PEO coatings obtained in aluminate electrolyte showed similar change trend of tensile strength and shearing strength with increasing treating time, namely, a relatively high values with middle time treating and low value with short and long time treating. The best coating was the samples treated with 30 min, whose tensile strength was 20.6 MPa and shearing strength was 16 MPa. The tensile strength and shearing strength of coatings obtained in silicate electrolyte were not strongly influenced by the treating time, the values of which were range in 14 ± 2 MPa and 11 ± 2 MPa, respectively. Coatings obtained in both electrolytes showed the best thermal shock resistance with middle time treating. Coatings obtained in silicate electrolyte show a little better thermal shock resistance than those obtained in aluminate electrolyte.

  6. A silver ion-doped calcium phosphate-based ceramic nanopowder-coated prosthesis increased infection resistance.

    PubMed

    Kose, Nusret; Otuzbir, Ali; Pekşen, Ceren; Kiremitçi, Abdurrahman; Doğan, Aydin

    2013-08-01

    Despite progress in surgical techniques, 1% to 2% of joint arthroplasties become complicated by infection. Coating implant surfaces with antimicrobial agents have been attempted to prevent initial bacterial adhesion to implants with varying success rates. We developed a silver ion-containing calcium phosphate-based ceramic nanopowder coating to provide antibacterial activity for orthopaedic implants. We asked whether titanium prostheses coated with this nanopowder would show resistance to bacterial colonization as compared with uncoated prostheses. We inserted titanium implants (uncoated [n = 9], hydroxyapatite-coated [n = 9], silver-coated [n = 9]) simulating knee prostheses into 27 rabbits' knees. Before implantation, 5 × 10(2) colony-forming units of Staphylococcus aureus were inoculated into the femoral canal. Radiology, microbiology, and histology findings were quantified at Week 6 to define the infection, microbiologically by increased rate of implant colonization/positive cultures, histologically by leukocyte infiltration, necrosis, foreign-body granuloma, and devitalized bone, and radiographically by periosteal reaction, osteolysis, or sequestrum formation. Swab samples taken from medullary canals and implants revealed a lower proportion of positive culture in silver-coated implants (one of nine) than in uncoated (eight of nine) or hydroxyapatite-coated (five of nine) implants. Silver-coated implants also had a lower rate of colonization. No cellular inflammation or foreign-body granuloma was observed around the silver-coated prostheses. Silver ion-doped ceramic nanopowder coating of titanium implants led to an increase in resistance to bacterial colonization compared to uncoated implants. Silver-coated orthopaedic implants may be useful for resistance to local infection but will require in vivo confirmation.

  7. Development of wear resistant nanostructured duplex coatings by high velocity oxy-fuel process for use in oil sands industry.

    PubMed

    Saha, Gobinda C; Khan, Tahir I; Glenesk, Larry B

    2009-07-01

    Oil sands deposits in Northern Alberta, Canada represent a wealth of resources attracting huge capital investment and significant research focus in recent years. As of 2005, crude oil production from the current oil sands operators accounted for 50% of Canada's domestic production. Alberta's oil sands deposits contain approximately 1.7 trillion barrels of bitumen, of which over 175 billion are recoverable with current technology, and 315 billion barrels are ultimately recoverable with technological advances. A major problem of operating machinery and equipment in the oil sands is the unpredictable failure from operating in this highly aggressive environment. One of the significant causes of that problem is premature material wear. An approach to minimize this wear is the use of protective coatings and, in particular, a cermet thin coating. A high level of coating homogeneity is critical for components such as bucketwheels, draglines, conveyors, shovels, heavyhauler trucks etc. that are subjected to severe degradation through abrasive wear. The identification, development and application of optimum wear solutions for these components pose an ongoing challenge. Nanostructured cermet coatings have shown the best results of achieving the degree of homogeneity required for these applications. In this study, WC-17Co cermet powder with nanocrystalline WC core encapsulated with 'duplex' Co layer was used to obtain a nanostructured coating. To apply this coating, high velocity oxy-fuel (HVOF) thermal spraying technique was used, as it is known for producing wear-resistant coatings superior to those obtained from plasma-based techniques. Mechanical, sliding wear and microstructural behavior of the coating was compared with those of the microstructured coating obtained from spraying WC-10Co-4Cr cermet powder by HVOF technique. Results from the nanostructured coating, among others, showed an average of 25% increase in microhardness, 30% increase in sliding wear resistance and

  8. Hardface coating systems and methods for metal alloys and other materials for wear and corrosion resistant applications

    DOEpatents

    Seals, Roland D.

    2015-08-18

    The present disclosure relates generally to hardface coating systems and methods for metal alloys and other materials for wear and corrosion resistant applications. More specifically, the present disclosure relates to hardface coatings that include a network of titanium monoboride (TiB) needles or whiskers in a matrix, which are formed from titanium (Ti) and titanium diboride (TiB.sub.2) precursors by reactions enabled by the inherent energy provided by the process heat associated with coating deposition and, optionally, coating post-heat treatment. These hardface coatings are pyrophoric, thereby generating further reaction energy internally, and may be applied in a functionally graded manner. The hardface coatings may be deposited in the presence of a number of fluxing agents, beta stabilizers, densification aids, diffusional aids, and multimode particle size distributions to further enhance their performance characteristics.

  9. The resistance to wear and corrosion of laser-cladding Al 2O 3 ceramic coating on Mg alloy

    NASA Astrophysics Data System (ADS)

    Gao, Ya-li; Wang, Cun-shan; Yao, Man; Liu, Hong-bin

    2007-04-01

    The paper presents a study on the preparation of Al 2O 3 ceramic coating on AZ91HP Mg alloy by laser remelting plasma-sprayed coating. It was found that after laser remelting, the coating exhibited obvious layer-like characteristics due to influence of temperature distribution, thermophysical parameters and layer thickness. According to the microstructural difference, the coating can be divided into the melted zone with the α-Al 2O 3 column-like crystal, the sintered zone with flock-like structure, the residual plasma-sprayed zone with loosened structure. Because of the dense column-like crystal, the hardness, wear and corrosion resistance of the laser remelted coating are much higher than those of the plasma-sprayed coating and as-received Mg alloy.

  10. Low-temperature radiation-resistant material for ball-bearing retainers

    NASA Technical Reports Server (NTRS)

    Desau, P. O.; Emmons, W. F.

    1970-01-01

    Radiation resistant material, made of polyimide polymers and S-glass cloth, is used in ball bearing retainers for extreme environments. Material displays satisfactory wear resistance, lubricity, and stability. Results of comparative tests with fluorocarbon materials are given.

  11. Method for providing uranium articles with a corrosion-resistant anodized coating

    DOEpatents

    Waldrop, F.B.; Washington, C.A.

    1981-01-07

    Uranium articles are provided with anodized oxide coatings in an aqueous solution of an electrolyte selected from the group consisting of potassium phosphate, potassium hydroxide, ammonium hydroxide, and a mixture of potassium tetraborate and boric acid. The uranium articles are anodized at a temperature greater than about 75/sup 0/C with a current flow of less than about 0.036 A/cm/sup 2/ of surface area while the pH of the solution is maintained in a range of about 2 to 11.5. The pH values of the aqueous solution and the low current density utilized during the electrolysis prevent excessive dissolution of the uranium and porosity in the film or watering. The relatively high temperature of the electrolyte bath inhibits hydration and the attendant deleterious pitting so as to enhance corrosion resistance of the anodized coating.

  12. Method for providing uranium articles with a corrosion resistant anodized coating

    DOEpatents

    Waldrop, Forrest B.; Washington, Charles A.

    1982-01-01

    Uranium articles are provided with anodized oxide coatings in an aqueous solution of an electrolyte selected from the group consisting of potassium phosphate, potassium hydroxide, ammonium hydroxide, and a mixture of potassium tetraborate and boric acid. The uranium articles are anodized at a temperature greater than about 75.degree. C. with a current flow of less than about 0.036 A/cm.sup.2 of surface area while the pH of the solution is maintained in a range of about 2 to 11.5. The pH values of the aqueous solution and the low current density utilized during the electrolysis prevent excessive dissolution of the uranium and porosity in the film or watering. The relatively high temperature of the electrolyte bath inhibits hydration and the attendant deleterious pitting so as to enhance corrosion resistance of the anodized coating.

  13. Candle soot-based super-amphiphobic coatings resist protein adsorption

    PubMed Central

    Schmüser, Lars; Encinas, Noemi; Paven, MAXIME; Graham, Daniel J.; Castner, David G.; Vollmer, Doris; Butt, Hans Jürgen; Weidner, Tobias

    2016-01-01

    Super nonfouling surfaces resist protein adhesion and have a broad field of possible applications in implant technology, drug delivery, blood compatible materials, biosensors, and marine coatings. A promising route toward nonfouling surfaces involves liquid repelling architectures. The authors here show that soot-templated super-amphiphobic (SAP) surfaces prepared from fluorinated candle soot structures are super nonfouling. When exposed to bovine serum albumin or blood serum, x-ray photoelectron spectroscopy and time of flight secondary ion mass spectrometry analysis showed that less than 2 ng/cm2 of protein was adsorbed onto the SAP surfaces. Since a broad variety of substrate shapes can be coated by soot-templated SAP surfaces, those are a promising route toward biocompatible materials design. PMID:27460261

  14. Structure and wear resistance of R6M5 steel based coatings

    NASA Astrophysics Data System (ADS)

    Gnyusov, S. F.; Ignatov, A. A.; Durakov, V. G.

    2010-08-01

    Features of the structure of R6M5 steel based coatings obtained by multiscan electron-beam fusion of a hardening composition in vacuum have been studied. It is established that the carbide subsystem of the hardened layer is characterized by a multimodal distribution of carbide particles with d 1 = 3.8 μm, d 2 = 0.65 μm, and d 3 < 0.25 μm. The volume fraction of M6C secondary carbide and retained matrix austenite can be controlled within broad limits by varying thermal parameters of the electron-beam fusion. An increase in the retained austenite fraction in the coating leads to improved wear resistance due to the γ → α' marten-site transformation during friction and the presence of dispersed secondary carbides inside the matrix grains.

  15. High Temperature Resistant Organopolysiloxane Coating for Protecting and Repairing Rigid Thermal Insulation

    NASA Technical Reports Server (NTRS)

    Leiser, Daniel B. (Inventor); Hsu, Ming-Ta S. (Inventor); Chen, Timothy S. (Inventor)

    1999-01-01

    Ceramics are protected from high temperature degradation, including high temperature, oxidative, aeroconvective degradation by a high temperature and oxidation resistant coating of a room temperature curing, hydrolyzed and partially condensed liquid polyorganosiloxane to the surface of the ceramic. The liquid polyorganosiloxane is formed by the hydrolysis and partial condensation of an alkyltrialkoxysilane with water or a mixture of an alkyltrialkoxysilane and a dialkyldialkoxysilane with water. The liquid polyorganosiloxane cures at room temperature on the surface of the ceramic to form a hard, protective, solid coating which forms a high temperature environment, and is also used as an adhesive for adhering a repair plug in major damage to the ceramic. This has been found useful for protecting and repairing porous, rigid ceramics of a type used on reentry space vehicles.

  16. Transgenic Sugarcane Resistant to Sorghum mosaic virus Based on Coat Protein Gene Silencing by RNA Interference

    PubMed Central

    Guo, Jinlong; Gao, Shiwu; Lin, Qinliang; Wang, Hengbo; Que, Youxiong; Xu, Liping

    2015-01-01

    As one of the critical diseases of sugarcane, sugarcane mosaic disease can lead to serious decline in stalk yield and sucrose content. It is mainly caused by Potyvirus sugarcane mosaic virus (SCMV) and/or Sorghum mosaic virus (SrMV), with additional differences in viral strains. RNA interference (RNAi) is a novel strategy for producing viral resistant plants. In this study, based on multiple sequence alignment conducted on genomic sequences of different strains and isolates of SrMV, the conserved region of coat protein (CP) genes was selected as the target gene and the interference sequence with size of 423 bp in length was obtained through PCR amplification. The RNAi vector pGII00-HACP with an expression cassette containing both hairpin interference sequence and cp4-epsps herbicide-tolerant gene was transferred to sugarcane cultivar ROC22 via Agrobacterium-mediated transformation. After herbicide screening, PCR molecular identification, and artificial inoculation challenge, anti-SrMV positive transgenic lines were successfully obtained. SrMV resistance rate of the transgenic lines with the interference sequence was 87.5% based on SrMV challenge by artificial inoculation. The genetically modified SrMV-resistant lines of cultivar ROC22 provide resistant germplasm for breeding lines and can also serve as resistant lines having the same genetic background for study of resistance mechanisms. PMID:25685813

  17. Electrowetting on plasma-deposited fluorocarbon hydrophobic films for biofluid transport in microfluidics

    SciTech Connect

    Bayiati, P.; Tserepi, A.; Petrou, P. S.; Kakabakos, S. E.; Misiakos, K.; Gogolides, E.

    2007-05-15

    The present work focuses on the plasma deposition of fluorocarbon (FC) films on surfaces and the electrostatic control of their wettability (electrowetting). Such films can be employed for actuation of fluid transport in microfluidic devices, when deposited over patterned electrodes. Here, the deposition was performed using C{sub 4}F{sub 8} and the plasma parameters that permit the creation of films with optimized properties desirable for electrowetting were established. The wettability of the plasma-deposited surfaces was characterized by means of contact angle measurements (in the static and dynamic mode). The thickness of the deposited films was probed in situ by means of spectroscopic ellipsometry, while the surface roughness was provided by atomic force microscopy. These plasma-deposited FC films in combination with silicon nitride, a material of high dielectric constant, were used to create a dielectric structure that requires reduced voltages for successful electrowetting. Electrowetting experiments using protein solutions were conducted on such optimized dielectric structures and were compared with similar structures bearing commercial spin-coated Teflon registered amorphous fluoropolymer (AF) film as the hydrophobic top layer. Our results show that plasma-deposited FC films have desirable electrowetting behavior and minimal protein adsorption, a requirement for successful transport of biological solutions in 'digital' microfluidics.

  18. Influence of polyetheretherketone coatings on the Ti-13Nb-13Zr titanium alloy's bio-tribological properties and corrosion resistance.

    PubMed

    Sak, Anita; Moskalewicz, Tomasz; Zimowski, Sławomir; Cieniek, Łukasz; Dubiel, Beata; Radziszewska, Agnieszka; Kot, Marcin; Łukaszczyk, Alicja

    2016-06-01

    Polyetheretherketone (PEEK) coatings of 70-90μm thick were electrophoretically deposited from a suspension of PEEK powder in ethanol on near-β Ti-13Nb-13Zr titanium alloy. In order to produce good quality coatings, the composition of the suspension (pH) and optimized deposition parameters (applied voltage and time) were experimentally selected. The as-deposited coatings exhibited the uniform distribution of PEEK powders on the substrate. The subsequent annealing at a temperature above the PEEK melting point enabled homogeneous, semi-crystalline coatings with spherulitic morphology to be produced. A micro-scratch test showed that the coatings exhibited very good adhesion to the titanium alloy substrate. Coating delamination was not observed even up to a maximal load of 30N. The PEEK coatings significantly improved the tribological properties of the Ti-13Nb-13Zr alloy. The coefficient of friction was reduced from 0.55 for an uncoated alloy to 0.40 and 0.12 for a coated alloy in a dry sliding and sliding in Ringer's solution, respectively. The PEEK coatings exhibited excellent wear resistance in both contact conditions. Their wear rate was more than 200 times smaller compared with the wear rate of the uncoated Ti-13Nb-13Zr alloy. The obtained results indicate that electrophoretically deposited PEEK coatings on the near-β titanium alloy exhibit very useful properties for their prospective tribological applications in medicine.

  19. Fluorocarbon Fiber-Optic Raman Probe for Non-Invasive Raman Spectroscopy

    PubMed Central

    OKAGBARE, PAUL I.; MORRIS, MICHAEL D.

    2012-01-01

    We report the development of a novel fiber-optic Raman probe using a graded index fluorocarbon optical fiber. The fluorocarbon fiber has a simple Raman spectrum, a low fluorescence background, and generates a Raman signal that in turbid media serves as an intense reference Raman signal that corrects for albedo. The intensity of the reference signal can easily be varied as needed by scaling the length of the excitation fiber. Additionally, the fluorocarbon probe eliminates the broad silica Raman bands generated in conventional silica-core fiber without the need for filters. PMID:22732546

  20. The Effect of Fluorocarbon Surfactant Additives on the Effective Viscosity of Acetone Solutions of Cellulose Diacetate,

    DTIC Science & Technology

    2014-09-26

    AD-NI5B 539 THE EFFECT OF FLUOROCARBON SURFACTANT ADDITIVES’ON TIE / EFFECTIVE VISCOSIT.. CU) FOREIGN TECHNOLOGY DIV URIGHT-PATTERSON AFB OH L A...34 FOREIGN TECHNOLOGY DIVISION i00 Lfl .. THE EFFECT OF FLUOROCARBON SURFACTANT ADDITIVES ON THE EFFECTIVE VISCOSITY OF ACETONE SOLUTIONS OF CELLULOSE...RS )T-1144-84 EDITED TRANSLATION FTD-ID(RS)T-1144-84 29 July 1985 rAr MICROFICHE NR: FTD-85-C-000636 I-’ THE EFFECT OF FLUOROCARBON SURFACTANT

  1. Final report for the Sept. 1997 - Jan. 2000 period of Contract No. DE-FG02-97ER54445. Fundamental science of high-density fluorocarbon plasmas

    SciTech Connect

    Oehrlein, G.S.; Anderson, H.M.; Cecchi, J.L.

    2001-02-01

    This report describes the results obtained during the two and a half years of work on the contract ''Fundamental Science of High-Density Fluorocarbon Plasmas.'' This program established critical elements of the scientific knowledge base of high-density fluorocarbon plasmas used for SiO{sub 2} patterning. To this end the authors characterized the species that exist in the gas phase and the processes that occur at relevant surfaces in contact with the plasma using complementary diagnostic instrumentation for plasma and surface characterization at two universities. By moving diagnostics from one university to the other, the full spectrum of diagnostics was applied to a single plasma reactor and fluorocarbon plasma etching process. The results of these measurements were correlated with data obtained when patterning SiO{sub 2} using identical conditions. In parallel, a reactive beam scattering system was employed to establish the consequences of the interaction of mass- and energy-resolved low-energy (20 to 300 eV) ions with SiO{sub 2} and resist surfaces.

  2. Albumin coatings by alternating current electrophoretic deposition for improving corrosion resistance and bioactivity of titanium implants.

    PubMed

    Höhn, Sarah; Braem, Annabel; Neirinck, Bram; Virtanen, Sannakaisa

    2017-04-01

    Although Ti alloys are generally regarded to be highly corrosion resistant, inflammatory conditions following surgery can instigate breakdown of the TiO2 passivation layer leading to an increased metal ion release. Furthermore proteins present in the surrounding tissue will readily adsorb on a titanium surface after implantation. In this paper alternating current electrophoretic deposition (AC-EPD) of bovine serum albumin (BSA) on Ti6Al4V was investigated in order to increase the corrosion resistance and control the protein adsorption capability of the implant surface. The Ti6Al4V surface was characterized with SEM, XPS and ToF-SIMS after long-term immersion tests under physiological conditions and simulated inflammatory conditions either in Dulbecco's Modified Eagle Medium (DMEM) or DMEM supplemented with fetal calf serum (FCS). The analysis showed an increased adsorption of amino acids and proteins from the different immersion solutions. The BSA coating was shown to prevent selective dissolution of the vanadium (V) rich β-phase, thus effectively limiting metal ion release to the environment. Electrochemical impedance spectroscopy measurements confirmed an increase of the corrosion resistance for BSA coated surfaces as a function of immersion time due to the time-dependent adsorption of the different amino acids (from DMEM) and proteins (from FCS) as observed by ToF-SIMS analysis. Copyright © 2017 Elsevier B.V. All rights reserved.

  3. Antioxidant migration resistance of SiOx layer in SiOx/PLA coated film.

    PubMed

    Huang, Chongxing; Zhao, Yuan; Su, Hongxia; Bei, Ronghua

    2017-08-23

    As novel materials for food contact packaging, inorganic silicon oxide (SiOx) films are high barrier property materials that have been developed rapidly and have attracted the attention of many manufacturers. For the safe use of SiOx films for food packaging it is vital to study the interaction between SiOx layers and food contaminants, as well as the function of a SiOx barrier layer in antioxidant migration resistance. In this study, we deposited a SiOx layer on polylactic acid (PLA)-based films to prepare SiOx/PLA coated films by plasma-enhanced chemical vapour deposition. Additionally, we compared PLA-based films and SiOx/PLA coated films in terms of the migration of different antioxidants (e.g. t-butylhydroquinone [TBHQ], butylated hydroxyanisole [BHA], and butylated hydroxytoluene [BHT]) via specific migration experiments and then investigated the effects of a SiOx layer on antioxidant migration under different conditions. The results indicate that antioxidant migration from SiOx/PLA coated films is similar to that for PLA-based films: with increase of temperature, decrease of food simulant polarity, and increase of single-sided contact time, the antioxidant migration rate and amount in SiOx/PLA coated films increase. The SiOx barrier layer significantly reduced the amount of migration of antioxidants with small and similar molecular weights and similar physical and chemical properties, while the degree of migration blocking was not significantly different among the studied antioxidants. However, the migration was affected by temperature and food simulant. Depending on the food simulants considered, the migration amount in SiOx/PLA coated films was reduced compared with that in PLA-based films by 42-46%, 44-47%, and 44-46% for TBHQ, BHA, and BHT, respectively.

  4. Synthesis of silane coupling agents containing fluorocarbon chain and applications to dentistry: plaque-controlling surface modifiers.

    PubMed

    Yoshino, N; Teranaka, T

    1997-01-01

    Silane coupling agents containing a fluorocarbon chain were prepared in high yields. It was found that silanes can be useful modifiers of the surfaces of glass, metals, and resin composites for dental use. The silane coupling agent CF3(CF2)9CH2CH2Si(OCH3)3 was the best modifier of these surfaces in terms of water and oil repellency. Colorants and experimental bacterial plaque detached much more easily from, and adhered less well to, surfaces modified with this silane coupling agent compared with unmodified surfaces. The surfaces of four teeth of a denture were modified with this silane coupling agent by spreading the agent on the surfaces with a small brush followed by brief drying with a hair drier. The modified tooth surfaces of the denture, which was worn for four months in a heavy smoker's oral cavity, were more stain-resistant than the unmodified tooth surfaces. It is expected that silane coupling agents containing a fluorocarbon chain will be surface modifiers for enhancement of oral health.

  5. Contact resistance and normal zone formation in coated yttrium barium copper oxide superconductors

    NASA Astrophysics Data System (ADS)

    Duckworth, Robert Calvin

    2001-11-01

    This project presents a systematic study of contact resistance and normal zone formation in silver coated YBa2CU3Ox (YBCO) superconductors. A unique opportunity exists in YBCO superconductors because of the ability to use oxygen annealing to influence the interfacial properties and the planar geometry of this type of superconductor to characterize the contact resistance between the silver and YBCO. The interface represents a region that current must cross when normal zones form in the superconductor and a high contact resistance could impede the current transfer or produce excess Joule heating that would result in premature quench or damage of the sample. While it has been shown in single-crystalline YBCO processing methods that the contact resistance of the silver/YBCO interface can be influenced by post-process oxygen annealing, this has not previously been confirmed for high-density films, nor for samples with complete layers of silver deposited on top of the YBCO. Both the influence of contact resistance and the knowledge of normal zone formation on conductor sized samples is essential for their successful implementation into superconducting applications such as transmission lines and magnets. While normal zone formation and propagation have been studied in other high temperature superconductors, the amount of information with respect to YBCO has been very limited. This study establishes that the processing method for the YBCO does not affect the contact resistance and mirrors the dependence of contact resistance on oxygen annealing temperature observed in earlier work. It has also been experimentally confirmed that the current transfer length provides an effective representation of the contact resistance when compared to more direct measurements using the traditional four-wire method. Finally for samples with low contact resistance, a combination of experiments and modeling demonstrate an accurate understanding of the key role of silver thickness and substrate

  6. The effects of RE and Si on the microstructure and corrosion resistance of Zn-6Al-3Mg hot dip coating

    NASA Astrophysics Data System (ADS)

    Li, Shiwei; Gao, Bo; Yin, Shaohua; Tu, Ganfeng; Zhu, Guanglin; Sun, Shuchen; Zhu, Xiaoping

    2015-12-01

    The effects of Si and RE on the microstructure and corrosion resistance of Zn-6Al-3Mg coating (ZAM) have been investigated. Surface morphology observations of the coating and corrosion products reveal that the additions of Si and rare earth metals (RES) improve the microstructural homogeneity of ZAMSR coating and stability of corrosion products formed on ZAMSR coating. Moreover, only uniform corrosion occurs in ZAMSR coating during the corrosion test, while intergranular corrosion and pitting occur in ZAM. As a result, the corrosion resistance of ZAM coating is improved by the additions of Si and RES.

  7. Design and Performance Optimizations of Advanced Erosion-Resistant Low Conductivity Thermal Barrier Coatings for Rotorcraft Engines

    NASA Technical Reports Server (NTRS)

    Zhu, Dongming; Miller, Robert A.; Kuczmarski, Maria A.

    2012-01-01

    Thermal barrier coatings will be more aggressively designed to protect gas turbine engine hot-section components in order to meet future rotorcraft engine higher fuel efficiency and lower emission goals. For thermal barrier coatings designed for rotorcraft turbine airfoil applications, further improved erosion and impact resistance are crucial for engine performance and durability, because the rotorcraft are often operated in the most severe sand erosive environments. Advanced low thermal conductivity and erosion-resistant thermal barrier coatings are being developed, with the current emphasis being placed on thermal barrier coating toughness improvements using multicomponent alloying and processing optimization approaches. The performance of the advanced thermal barrier coatings has been evaluated in a high temperature erosion burner rig and a laser heat-flux rig to simulate engine erosion and thermal gradient environments. The results have shown that the coating composition and architecture optimizations can effectively improve the erosion and impact resistance of the coating systems, while maintaining low thermal conductivity and cyclic oxidation durability

  8. Development of wear-resistant ceramic coatings for diesel engine components

    SciTech Connect

    Naylor, M.G.S. )

    1992-06-01

    The tribological properties of a variety of advanced coating materials have been evaluated under conditions which simulate the piston ring -- cylinder liner environment near top ring reversal in a heavy duty diesel engine. Coated ring'' samples were tested against a conventional pearlitic grey cast iron liner material using a high temperature reciprocating wear test rig. Tests were run with a fresh CE/SF 15W40lubricant at 200 and 350{degrees}C, with a high-soot, engine-tested oil at 200{degrees}C and with no lubrication at 200{degrees}C. For lowest wear under boundary lubricated conditions, the most promising candidates to emerge from this study were high velocity oxy-fuel (HVOF) Cr{sub 3} C{sub 2} - 20% NiCr and WC - 12% Co cermets, low temperature arc vapor deposited (LTAVD) CrN and plasma sprayed chromium oxides. Also,plasma sprayed Cr{sub 2}O{sub 3} and A1{sub 2}O{sub 3}-ZrO{sub 2} materials were found to give excellent wear resistance in unlubricated tests and at extremely high temperatures (450{degrees}C) with a syntheticoil. All of these materials would offer substantial wear reductions compared to the conventional electroplated hard chromium ring facing and thermally sprayed metallic coatings, especially at high temperatures and with high-soot oils subjected to degradation in diesel environments. The LTAVD CrN coating provided the lowest lubricated wear rates of all the materials evaluated, but may be too thin (4 {mu}m) for use as a top ring facing. Most of the coatings evaluated showed higher wear rates with high-soot, engine-tested oil than with fresh oil, with increases of more than a factor of ten in some cases. Generally, metallic materials were found to be much more sensitive to soot/oil degradation than ceramic and cermet coatings. Thus, decreased soot sensitivity'' is a significant driving force for utilizing ceramic or cermet coatings in diesel engine wear applications.

  9. Robust Slippery Coating with Superior Corrosion Resistance and Anti-Icing Performance for AZ31B Mg Alloy Protection.

    PubMed

    Zhang, Jialei; Gu, Changdong; Tu, Jiangping

    2017-03-29

    Biomimetic slippery liquid-infused porous surfaces (SLIPSs) are developed as a potential alternative to superhydrophobic surfaces (SHSs) to resolve the issues of poor durability in corrosion protection and susceptibility to frosting. Herein, we fabricated a double-layered SLIPS coating on the AZ31 Mg alloy for corrosion protection and anti-icing application. The porous top layer was infused by lubricant, and the compact underlayer was utilized as a corrosion barrier. The water-repellent SLIPS coating exhibits a small sliding angle and durable corrosion resistance compared with the SHS coating. Moreover, the SLIPS coating delivers durable anti-icing performance for the Mg alloy substrate, which is obviously superior to the SHS coating. Multiple barriers in the SLIPS coating, including the infused water-repellent lubricant, the self-assembled monolayers coated porous top layer, and the compact layered double hydroxide-carbonate composite underlayer, are suggested as being responsible for the enhanced corrosion resistance and anti-icing performance. The robust double-layered SLIPS coating should be of great importance to expanding the potential applications of light metals and their alloys.

  10. Oxidation Resistance of Low-Temperature Pack Aluminizing Coatings on Ni-Base Superalloy

    NASA Astrophysics Data System (ADS)

    Yuan, Bifei; Yu, Longwen; Lu, Guiwu

    A nickel-base superalloy has been used to deposit the aluminide coating by low-temperature pack cementation process. The high temperature oxidation tests on aluminized alloys and the uncoated specimens are carried out at 1000°C for 10h. It is observed that a dense and protective Al2O3 surface layer is produced on the aluminized alloy, and the aluminizing process has greatly enhanced the high temperature oxidation resistance of the Ni-base superalloy at 1000°C. As a contrast, the uncoated specimen begins to be failure when treated only for 6h at the same temperature.

  11. Resistive Plate Chambers with Gd-coated electrodes as thermal neutron detectors

    NASA Astrophysics Data System (ADS)

    Abbrescia, M.; Iaselli, G.; Mongelli, T.; Paticchio, V.; Ranieri, A.; Trentadue, R.

    2003-12-01

    Resistive Plate Chambers (RPCs) are wide spread, cheap, easy-to-build and large size detectors, used mainly to reveal ionizing particles in high energy experiments. Here a tecnique, consisting in coating the inner surface of the bakelite electrodes with a mixture of linseed oil and Gd2O3 will be reported; this allows to make RPCs sensitive also to thermal neutrons, making them suitable to be employed for industrial, medical or de-ming applications. This new type, position sensitive gas detector can be operated at atmospheric pressure, is lightweighted, has low γ-ray sensitivity, and is easy to handle even when large areas are to be covered.

  12. Efficient resist edgebead removal for thick I-line resist coating application on TEL Mark 7 track sytem

    NASA Astrophysics Data System (ADS)

    Tran, Quang

    2000-08-01

    Photoresist coating process for IC device manufacturing requires correct target thickness, good uniformity and low defect density. For thick resist films used for Ion Implant, Top Metal layer and/or Pad masks, resist beads built up around the side edges and on top of wafer within 0-3 mm approximately from edges will need to be removed to eliminate defects during ion implantation and etch operations. The conventional method o f using solvent dispenses and optical exposure for edgebead removal does not necessarily solve this problem for resist thickness greater than 1.5 micron. For solvent EBR application, most resist track systems have both top and bottom dispenses nozzles for wafer edge cleaning. However, due to the high risk of unwanted EBR solvent splashes with top EBR nozzle onto wafer surface, which will destroy resist pattern resulting in yield loss, opt EBR solvent application is usually not used. Optical exposure system for wafer edges on the track equipment does not have enough power to completely expose thick photoresist film within a reasonable time for throughput requirement. Hence, the use of optical and backside EBRs only will result in incomplete resist edgebead removal. In this paper, we will describe a new top rinse nozzle design and a combined process of top and bottom EBRs to provide adequate and efficient resist removal around wafer edges for thick photoresist films. A low cost and easy modification to the existing standard to rinse nozzle fora TEL Mark 7 track system was done to provide efficient to solvent EBR application and to avoid solvent splash defects. The low angle to top rinse nozzle below 20 degrees was found to be important in reducing solvent droplet defects. The low angle of top rinse nozzle below 20 degrees was found to be important in reducing solvent droplet defects. Finally, a defect comparison study using KLS2132 will show a lower defect level for the modified top rinse nozzle than the standard one. Qualitative images of wafer

  13. Influence of Handling Parameters on Coating Characteristics in Order to Produce Near-Net-Shape Wear Resistant Coatings

    NASA Astrophysics Data System (ADS)

    Tillmann, W.; Krebs, B.

    2012-06-01

    The present study investigates the influence of spray torch handling parameters such as the spray angle, spray distance, track pitch, and gun velocity on the deposition rate and the microstructure of atmospheric plasma sprayed WC-12Co coatings as well as twin wire arc sprayed WSC-Fe coatings. Similarities as well as fundamental differences in the sensitivity of the two spray processes, regarding changes in handling parameters are discussed, using results of light microscopic analyses. Both coating systems show distinct changes of the deposition rate when varying the handling parameters. An empirical model could be determined to describe the coating deposition. This model enables an optimization of path planning processes by reducing the number of optimization loops. However, the coatings show visible changes in the microstructure, which have to be taken into consideration in order to guarantee the production of high quality coatings.

  14. Evaluation of atomic oxygen resistant protective coatings for fiberglass-epoxy composites in LEO

    NASA Technical Reports Server (NTRS)

    Rutledge, Sharon K.; Paulsen, Phillip E.; Brady, Joyce A.

    1989-01-01

    Fiberglass-epoxy composite masts are the prime structural members for the Space Station Freedom solar array. At the altitude where Space Station Freedom will operate, atomic oxygen atoms are the most predominant species. Atomic oxygen is highly reactive and has been shown to oxidize organic and some metallic materials. Tests with random and directed atomic oxygen exposure have shown that the epoxy is removed from the composite exposing brittle glass fibers which could be easily removed from the surface where they could contaminate space Station Freedom Systems. Protection or fiber containment systems, inorganic based paints, aluminum braid, and a metal coatinsg, were evaluated for resistance to atomic oxygen, vacuum ultraviolet radiation, thermal cycling, and mechanical flexing. All appeared to protect well against atomic oxygen and provide fiber containment except for the single aluminum braid covering. UV radiation resistance was acceptable and in general, thermal cycling and flexure had little to no effect on the mass loss rate for most coatings.

  15. Thermal fatigue resistance of NASA WAZ-20 alloy with three commercial coatings

    NASA Technical Reports Server (NTRS)

    Bizon, P. T.; Oldrieve, R. E.

    1975-01-01

    Screening tests using three commercial coatings (Jocoat, HI-15, and RT-1A) on the nickel-base alloy NASA WAZ-20 were performed by cyclic exposure in a Mach 1 burner facility. These tests showed Jocoated WAZ-20 to have the best cracking resistance. The thermal fatigue resistance of Jocoated WAZ-20 in both the random polycrystalline and directionally solidified polycrystalline forms relative to that of other superalloys was then evaluated in a fluidized-bed facility. This investigation showed that Jocoated random polycrystalline WAZ-20 ranked approximately in midrange in thermal fatigue life. The thermal fatigue life of directionally solidified Jocoated WAZ-20 was shorter than that of other directionally solidified alloys but still longer than that of all alloys in the random polycrystalline form.

  16. Laser-resistance sensitivity to substrate pit size of multilayer coatings

    PubMed Central

    Chai, Yingjie; Zhu, Meiping; Wang, Hu; Xing, Huanbin; Cui, Yun; Sun, Jian; Yi, Kui; Shao, Jianda

    2016-01-01

    Nanosecond laser-resistance to dielectric multilayer coatings on substrate pits was examined with respect to the electric-field (E-field) enhancement and mechanical properties. The laser-induced damage sensitivity to the shape of the substrate pits has not been directly investigated through experiments, thus preventing clear understanding of the damage mechanism of substrate pits. We performed a systematic and comparative study to reveal the effects of the E-field distributions and localized stress concentration on the damage behaviour of coatings on substrates with pits. To obtain reliable results, substrate pits with different geometries were fabricated using a 520-nm femtosecond laser-processing platform. By using the finite element method, the E-field distribution and localized stress of the pitted region were well simulated. The 1064-nm damage morphologies of the coated pit were directly compared with simulated E-field intensity profiles and stress distributions. To enable further understanding, a simplified geometrical model was established, and the damage mechanism was introduced. PMID:27252016

  17. α-Silicene as oxidation-resistant ultra-thin coating material

    PubMed Central

    Iyikanat, Fadil; Bacaksiz, Cihan

    2017-01-01

    By performing density functional theory (DFT)-based calculations, the performance of α-silicene as oxidation-resistant coating on Ag(111) surface is investigated. First of all, it is shown that the Ag(111) surface is quite reactive against O atoms and O2 molecules. It is known that when single-layer silicene is formed on the Ag(111) surface, the 3 × 3-reconstructed phase, α-silicene, is the ground state. Our investigation reveals that as a coating layer, α-silicene (i) strongly absorbs single O atoms and (ii) absorbs O2 molecules by breaking the strong O–O bond. (iii) Even the hollow sites, which are found to be most favorable penetration path for oxygens, serves as high-energy oxidation barrier, and (iv) α-silicene becomes more protective and less permeable in the presence of absorbed O atom. It appears that single-layer silicene is a quite promising material for ultra-thin oxidation-protective coating applications. PMID:28904842

  18. Study of the HVOF Ni-Based Coatings' Corrosion Resistance Applied on Municipal Solid-Waste Incinerators

    NASA Astrophysics Data System (ADS)

    Guilemany, J. M.; Torrell, M.; Miguel, J. R.

    2008-06-01

    Oxidation of exchanger steel tubes causes important problems in Municipal Solid-Waste Incinerator (MSWI) plants. The present paper shows a possible solution for this problem through High-Velocity Oxygen Fuel (HVOF) thermal spray coatings. A comparative study was carried out between powder and wire Ni-based thermal spray coatings (with the same composition). These optimized coatings were compared based on their microstructure, wear properties (ASTM G99-90, ASTM G65-91), and erosion-corrosion (E-C) resistance. An E-C test designed in the Thermal Spray Centre was performed to reproduce the mechanisms that take place in a boiler. Studying the results of this test, the wire HVT Inconel coating sprayed by propylene appears to be the best alternative. A commercial bulk material with a composition similar to Ni-based coatings was tested to find the products of the oxidation reactions. The protective mechanisms of these materials were assessed after studying the results obtained for HVOF coatings and the bulk material where the presence of nickel and chromium oxides as a corrosion product can be seen. Kinetic evolution of the Ni-based coatings can be studied by thermogravimetric analysis. The protection that Inconel coatings give to the tube through the difference of the gain mass can be seen. Ni-based HVOF coatings by both spray conditions are a promising alternative to MSWI protection against chlorine environments, and their structures have a very important role.

  19. Conducting polymer-coated corrosion resistant metallic bipolar plates for proton exchange membrane fuel cells

    NASA Astrophysics Data System (ADS)

    Joseph, Shine

    2005-11-01

    addition to this, metal dissolution can contaminate the membrane electrode assembly (MEA) and can cause system failure. These problems can be solved by coating the aluminum and stainless steel alloys with corrosion resistant and conductive polymers such as polyaniline and polypyrrole. These polymers can be applied to the metallic substrates by various methods such as electrochemical deposition, spraying and painting. Corrosion and contact resistance of the coated plates were tested under fuel cell conditions and showed promising results. Coatings were characterized by microscopy, infrared spectroscopy (FTIR) and cyclic voltammetry.

  20. Corrosion Resistance of Electrogalvanized Steel Coated with PEG-Modified Ceria Layers in Chloride and Sulfate Media

    NASA Astrophysics Data System (ADS)

    Hamlaoui, Y.; Boudellioua, H.; Tifouti, L.; Pedraza, F.

    2015-12-01

    A comparative study of the corrosion resistance and corrosion products formed on polyethylene glycol (PEG)-modified and untreated cerium oxide-based coatings onto electrogalvanized steel substrate in chloride and sulfate media is presented. The corrosion monitoring was investigated through electrochemical impedance spectroscopy and d.c. polarization measurements. The corrosion products were analyzed by x-ray diffraction and Raman spectroscopy. In the absence of PEG, the corrosion resistance impaired by the cerium oxide coatings was lost after short immersion times in the chloride medium but not in the sulfate one. The cracks in the cerium oxide coatings were found to be responsible for their fast degradation with the formation of zinc hydroxides. However, the incorporation of PEG to the cerium oxide deposits displayed a perfect stability in both media, due to the disappearance of cracks in the coatings and to the formation of stable corrosion products.