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Sample records for forging process parameters

  1. Influence of Processing Parameters on Grain Size Evolution of a Forged Superalloy

    NASA Astrophysics Data System (ADS)

    Reyes, L. A.; Páramo, P.; Salas Zamarripa, A.; de la Garza, M.; Guerrero-Mata, M. P.

    2016-01-01

    The microstructure evolution of nickel-based superalloys has a great influence on the mechanical behavior during service conditions. Microstructure modification and the effect of process variables such as forging temperature, die-speed, and tool heating were evaluated after hot die forging of a heat-resistant nickel-based alloy. Forging sequences in a temperature range from 1253 to 1323 K were considered through experimental trials. An Avrami model was applied using finite element data to evaluate the average grain size and recrystallization at different evolution zones. It was observed that sequential forging at final temperatures below 1273 K provided greater grain refinement through time-dependent recrystallization phenomena. This investigation was aim to explore the influence of forging parameters on grain size evolution in order to design a fully homogenous and refined microstructure after hot die forging.

  2. Optimum Design of Forging Process Parameters and Preform Shape under Uncertainties

    NASA Astrophysics Data System (ADS)

    Repalle, Jalaja; Grandhi, Ramana V.

    2004-06-01

    Forging is a highly complex non-linear process that is vulnerable to various uncertainties, such as variations in billet geometry, die temperature, material properties, workpiece and forging equipment positional errors and process parameters. A combination of these uncertainties could induce heavy manufacturing losses through premature die failure, final part geometric distortion and production risk. Identifying the sources of uncertainties, quantifying and controlling them will reduce risk in the manufacturing environment, which will minimize the overall cost of production. In this paper, various uncertainties that affect forging tool life and preform design are identified, and their cumulative effect on the forging process is evaluated. Since the forging process simulation is computationally intensive, the response surface approach is used to reduce time by establishing a relationship between the system performance and the critical process design parameters. Variability in system performance due to randomness in the parameters is computed by applying Monte Carlo Simulations (MCS) on generated Response Surface Models (RSM). Finally, a Robust Methodology is developed to optimize forging process parameters and preform shape. The developed method is demonstrated by applying it to an axisymmetric H-cross section disk forging to improve the product quality and robustness.

  3. An Approach to Optimize Size Parameters of Forging by Combining Hot-Processing Map and FEM

    NASA Astrophysics Data System (ADS)

    Hu, H. E.; Wang, X. Y.; Deng, L.

    2014-11-01

    The size parameters of 6061 aluminum alloy rib-web forging were optimized by using hot-processing map and finite element method (FEM) based on high-temperature compression data. The results show that the stress level of the alloy can be represented by a Zener-Holloman parameter in a hyperbolic sine-type equation with the hot deformation activation energy of 343.7 kJ/mol. Dynamic recovery and dynamic recrystallization concurrently preceded during high-temperature deformation of the alloy. Optimal hot-processing parameters for the alloy corresponding to the peak value of 0.42 are 753 K and 0.001 s-1. The instability domain occurs at deformation temperature lower than 653 K. FEM is an available method to validate hot-processing map in actual manufacture by analyzing the effect of corner radius, rib width, and web thickness on workability of rib-web forging of the alloy. Size parameters of die forgings can be optimized conveniently by combining hot-processing map and FEM.

  4. Parameter Optimization During Forging Process of a Novel High-Speed-Steel Cold Work Roll

    NASA Astrophysics Data System (ADS)

    Guo, Jing; Liu, Ligang; Sun, Yanliang; Li, Qiang; Ren, Xuejun; Yang, Qingxiang

    2016-01-01

    The forging of high-speed-steel (HSS) roll has always been a technical problem in manufacturing industry. In this study, the forging process of a novel HSS cold work roll was simulated by deform-3D on the basis of rigid-viscoplastic finite element model. The effect of heating temperature and forging speed on temperature and stress fields during forging process was simulated too. The results show that during forging process, the temperature of the contact region with anvils increases. The stress of the forging region increases and distributes un-uniformly, while that of the non-forging region is almost zero. With increasing forging time, Z load on anvil increases gradually. With increasing heating temperature or decreasing forging speed, the temperature of the whole billet increases, while the stress and Z load on anvil decrease. In order to ensure the high efficiency and safety of the forging process, the heating temperature and the forging speed are chosen as 1160 °C and 16.667 mm/s, respectively.

  5. Effects of Process Parameters on Deformation and Temperature Uniformity of Forged Ti-6Al-4V Turbine Blade

    NASA Astrophysics Data System (ADS)

    Luo, Shiyuan; Zhu, Dahu; Hua, Lin; Qian, Dongsheng; Yan, Sijie; Yu, Fengping

    2016-11-01

    This work is motivated by the frequent occurrence of macro- and microdefects within forged Ti-6Al-4V turbine blades due to the severely nonuniform strain and temperature distributions. To overcome the problem of nonuniformity during the blade forging operation, firstly, a 2D coupled thermo-mechanical finite element approach using the strain-compensated Arrhenius-type constitutive model is employed to simulate the real movements and processing conditions, and its reliability is verified experimentally. Secondly, two evaluation indexes, standard deviation of equivalent plastic strain and standard deviation of temperature, are proposed to evaluate the uniformity characteristics within the forged blade, and the effects of four process parameters including the forging velocity, friction factor, initial workpiece temperature and dwell time on the uniformity of strain and temperature distributions are carefully studied. Finally, the numerically optimized combination of process parameters is validated by the application in a practical process. The parametric study reveals that a reasonable combination of process parameters considering the flow resistance, flow localization and the effects of deformation and friction heating is crucial for the titanium alloy blade forging with uniformity. This work can provide a significant guidance for the design and optimization of blade forging processes.

  6. Deformation processes in forging ceramics

    NASA Technical Reports Server (NTRS)

    Cannon, R. M.; Rhodes, W. H.

    1972-01-01

    The deformation processes involved in the forging of refractory ceramic oxides were investigated. A combination of mechanical testing and forging are utilized to investigate both the flow and fracture processes involved. An additional hemisphere forging was done which failed prematurely. Analysis and comparison with available fracture data for AL2O3 indicated possible causes of the failure. Examination of previous forgings indicated an increase in grain boundary cavitation with increasing strain.

  7. Large forging manufacturing process

    DOEpatents

    Thamboo, Samuel V.; Yang, Ling

    2002-01-01

    A process for forging large components of Alloy 718 material so that the components do not exhibit abnormal grain growth includes the steps of: a) providing a billet with an average grain size between ASTM 0 and ASTM 3; b) heating the billet to a temperature of between 1750.degree. F. and 1800.degree. F.; c) upsetting the billet to obtain a component part with a minimum strain of 0.125 in at least selected areas of the part; d) reheating the component part to a temperature between 1750.degree. F. and 1800.degree. F.; e) upsetting the component part to a final configuration such that said selected areas receive no strains between 0.01 and 0.125; f) solution treating the component part at a temperature of between 1725.degree. F. and 1750.degree. F.; and g) aging the component part over predetermined times at different temperatures. A modified process achieves abnormal grain growth in selected areas of a component where desirable.

  8. Optimization of hot working parameters of as-forged Nitinol 60 shape memory alloy using processing maps

    NASA Astrophysics Data System (ADS)

    Shu, Xiaoyong; Lu, Shiqiang; Wang, Kelu; Li, Guifa

    2015-07-01

    The hot deformation behavior of as-forged Nitinol 60 alloy (60 wt% Ni, 40 wt% Ti) was studied over the ranges of temperature, 650-850 °C, and strain rate, 0.01-1 s-1, using isothermal constant strain rate compression tests in a Gleeble-3500 simulator. The processing maps, based on the dynamic materials model, were developed to optimize the hot working parameters. The results show that the deformation parameters have a marked effect on the power dissipation efficiency and the instability parameter. A single unstable region (650-775 °C, 0.037-1 s-1), associated with flow localization and/or adiabatic shear, is detected from the processing map. This should be avoided in hot working process. The optimized hot working conditions correspond to 680-790 °C, 0.01-0.025 s-1 with peak efficiency of 0.45 at 720 °C, 0.01 s-1, and 820-850 °C, 0.1-1 s-1 with peak efficiency of 0.5 at 850 °C, 1 s-1. Microstructure observations indicate that the main deformation mechanism of optimized domains involves dynamic recrystallization.

  9. Deformation processes in forging ceramics

    NASA Technical Reports Server (NTRS)

    Cannon, R. M.; Rhodes, W. H.

    1973-01-01

    The deformation processes involved in the forging of refractory ceramic oxides were investigated. A combination of mechanical testing and forging was utilized to investigate both the flow and fracture processes involved. Deformation studies of very fine grain Al203 revealed an apparent transition in behavior, characterized by a shift in the strain rate sensitivity from 0.5 at low stresses to near unity at higher stresses. The behavior is indicative of a shift in control between two dependent mechanisms, one of which is indicated to be cation limited diffusional creep with significant boundary enhancement. The possible contributions of slip, indicated by crystallographic texture, interface control of the diffusional creep and inhomogeneous boundary sliding are also discussed. Additional experiments indicated an independence of deformation behavior on MgO doping and retained hot pressing impurities, at least for ultrafine grained material, and also an independence of test atmosphere.

  10. Effect of the Process Parameters on the Formability, Microstructure, and Mechanical Properties of Thin Plates Fabricated by Rheology Forging Process with Electromagnetic Stirring Method

    NASA Astrophysics Data System (ADS)

    Jin, Chul Kyu; Jang, Chang Hyun; Kang, Chung Gil

    2014-01-01

    A thin plate (150 × 150 × 1.2 mm) with embedded corrugation is fabricated using the rheoforming method. Semisolid slurry is created using the electromagnetic stirring (EMS) system, and the thin plate is made with the forging die at the 200-ton hydraulic press. The cross sections and microstructures of the slurry with and without stirring are examined. To investigate the effect of the process parameters on the formability, microstructure, and mechanical properties of thin plate the slurry is subjected to 16 types of condition for the forging experiment. The 16 types included the following conditions: Whether the EMS is applied or not, three fractions of the solid phase at 35, 45 and 55 pct; two compression velocities at 30 and 300 mm s-1; and four different compression pressures—100, 150, 200 and 250 MPa. The thin plate's formability is enhanced at higher punch velocity for compressing the slurry, and fine solid particles are uniformly distributed, which in turn, enhances the plate's mechanical properties. The pressure between 150 and 200 MPa is an appropriate condition to form thin plates. A thin plate without defects can be created when the slurry at 35 pct of the solid fraction (f s) was applied at the compression velocity of 300 mm s-1 and 150 MPa of pressure. The surface state of thin plate is excellent with 220 MPa of tensile strength and 13.5 pct of elongation. The primary particles are fine over the entire plate, and there are no liquid segregation-related defects.

  11. Design of forging process variables under uncertainties

    NASA Astrophysics Data System (ADS)

    Repalle, Jalaja; Grandhi, Ramana V.

    2005-02-01

    Forging is a complex nonlinear process that is vulnerable to various manufacturing anomalies, such as variations in billet geometry, billet/die temperatures, material properties, and workpiece and forging equipment positional errors. A combination of these uncertainties could induce heavy manufacturing losses through premature die failure, final part geometric distortion, and reduced productivity. Identifying, quantifying, and controlling the uncertainties will reduce variability risk in a manufacturing environment, which will minimize the overall production cost. In this article, various uncertainties that affect the forging process are identified, and their cumulative effect on the forging tool life is evaluated. Because the forging process simulation is time-consuming, a response surface model is used to reduce computation time by establishing a relationship between the process performance and the critical process variables. A robust design methodology is developed by incorporating reliability-based optimization techniques to obtain sound forging components. A case study of an automotive-component forging-process design is presented to demonstrate the applicability of the method.

  12. Processing and Characterization of Sub-delta Solvus Forged Hemispherical Forgings of Inconel 718

    NASA Astrophysics Data System (ADS)

    Chenna Krishna, S.; Rao, G. Sudarasana; Singh, Satish Kumar; Narayana Murty, S. V. S.; Venkatanarayana, G.; Jha, Abhay K.; Pant, Bhanu; Venkitakrishnan, P. V.

    2016-12-01

    In this paper, microstructure and mechanical properties of 200 mm diameter Inconel 718 hemispherical domes processed at 1025 °C through closed die hammer forging have been investigated. Microstructure and mechanical properties of the forgings in radial and tangential directions were characterized using optical microscopy, scanning electron microscopy, impact testing, and tensile testing. Grain size of the forgings at three different locations was fine with an average grain size of ASTM No. 8-9. The typical tensile properties of the forgings in solution-treated and aged condition were ultimate tensile strength-1450 MPa, yield strength-1240 MPa, and ductility-25%. The fine grain size achieved in forgings has been attributed to delta phase present at grain boundaries which pinned the grains during forging and prevented grain coarsening.

  13. Modelling of the radial forging process of a hollow billet with the mandrel on the lever radial forging machine

    NASA Astrophysics Data System (ADS)

    Karamyshev, A. P.; Nekrasov, I. I.; Pugin, A. I.; Fedulov, A. A.

    2016-04-01

    The finite-element method (FEM) has been used in scientific research of forming technological process modelling. Among the others, the process of the multistage radial forging of hollow billets has been modelled. The model includes both the thermal problem, concerning preliminary heating of the billet taking into account thermal expansion, and the deformation problem, when the billet is forged in a special machine. The latter part of the model describes such features of the process as die calibration, die movement, initial die temperature, friction conditions, etc. The results obtained can be used to define the necessary process parameters and die calibration.

  14. Improvements in the process of boss bar upset forging into a horizontal forging machine with the aim of joint knuckle forging quality improvement

    NASA Astrophysics Data System (ADS)

    Pankratov, D. L.; Nizamov, R. S.; Kharisov, I. Zh

    2016-06-01

    A new technique for tapered composing transition shaping has been put forward in the process of upset forging with the use of an experimental tool. The results of the upset forging process with the use of a new composing transition has been computer simulated.

  15. Development of strategies for saving energy by temperature reduction in warm forging processes

    NASA Astrophysics Data System (ADS)

    Varela, Sonia; Santos, Maite; Vadillo, Leire; Idoyaga, Zuriñe; Valbuena, Óscar

    2016-10-01

    This paper is associated to the European policy of increasing efficiency in raw material and energy usage. This policy becomes even more important in sectors consuming high amount of resources, like hot forging industry, where material costs sums up to 50% of component price and energy ones are continuously raising. The warm forging shows a clear potential of raw material reduction (near-net-shape components) and also of energy saving (forging temperature under 1000°C). However and due to the increment of the energy costs, new solutions are required by the forging sector in order to reduce the temperature below 900°C. The reported research is based on several approaches to reduce the forging temperature applied to a flanged shaft of the automotive sector as demonstration case. The developed investigations have included several aspects: raw material, process parameters, tools and dies behavior during forging process and also metallographic evaluation of the forged parts. This paper summarizes analysis of the ductility and the admissible forces of the flanged shaft material Ck45 in as-supplied state (as-rolled) and also in two additional heat treated states. Hot compression and tensile tests using a GLEEBLE 3800C Thermo mechanical simulator have been performed pursuing this target. In the same way, a coupled numerical model based on Finite Element Method (FEM) has been developed to predict the material flow, the forging loads and the stresses on the tools at lower temperature with the new heat treatments of the raw material. In order to validate the previous development, experimental trials at 850 °C and 750 °C were carried out in a mechanical press and the results were very promising.

  16. Processing and structure of high-energy-rate-forged 21-6-9 and 304L forgings

    SciTech Connect

    Mataya, M.C.; Carr, M.J.; Krenzer, R.W.; Krauss, G.

    1981-08-10

    Two 304L and three Nitronic 40 (21-6-9) high energy rate processed forgings were studied to determine interrelationships that exist between forging history, mechanical properties, microstructure, macrostructure, and substructure. A striking observation is the wide variation in properties and structure between different forgings and also between different locations within an individual forging. Variations were related to either finishing temperature of the last forming stage or to the forming sequence. For example, lower finishing temperatures resulted in higher dislocation densities and therefore higher strengths. Higher finishing temperatures promoted dynamic recrystallization, lower dislocation densities, and lower strengths. With respect to forming sequence, locations in the forging which are formed first undergo a number of additional thermal cycles while the rest of the part is being formed. These areas are usually recrystallized and have lower dislocation densities, and therefore lower strengths relative to locations formed later in the sequence.

  17. Process modelings and simulations of heavy castings and forgings

    NASA Astrophysics Data System (ADS)

    Li, Dianzhong; Sun, Mingyue; Wang, Pei; Kang, Xiuhong; Fu, Paixian; Li, Yiyi

    2013-05-01

    The Materials Process Modeling Division, IMR, CAS has been promoting for more than 10 years research activities on modeling and experimental studies on heavy castings and forgings. In this report, we highlight some selected achievements and impacts in this area: To satisfy domestic strategic requirements, such as nuclear and hydraulic power, marine projects and high speed rail, we have developed a number of casting and forging technologies, which combine advanced computing simulations, X-ray real time observation techniques and industrial-scaled trial experiments. These technologies have been successfully applied in various industrial areas and yielded a series of scientific and technological breakthroughs and innovation. Important examples of this strategic research include the hot-processing technologies of the Three Gorge water turbine runner, marine crankshaft manufacturers, backup rolls for hot rolling mills and the production of hundreds-ton steel ingot.

  18. Development of expert systems for the design of a hot-forging process based on material workability

    NASA Astrophysics Data System (ADS)

    Ravi, R.; Prasad, Y. V. R. K.; Sarma, V. V. S.

    2003-12-01

    Most of the time (and cost) involved in planning hot forging process is related to activities strongly dependent on human expertise, intuition, and creativity, and also to iterative procedure involving extensive experimental work. In this paper, the development of an expert system for forging process design, which emphasizes materials’ workability, is discussed. Details of the forging process design expert system, its basic modules, design and implementation details, and deliverables are explained. The system uses the vast database available on the hot workability of more than 200 technologically important materials and the knowledge acquired from a materials’ expert. The C Language Integrated Production System (CLIPS) has been adopted to develop this expert system. The expert system can address three types of functions, namely, forging process design, materials information system, and forging defect analysis. The expert system will aid and prompt a novice engineer in designing a forging process by providing accurate information of the process parameters, lubricants, type of machine, die material, and type of process (isothermal versus non-isothermal) for a given material with a known specification or code and prior history.

  19. Numerical simulation and experimental study for the die forging process of a high-speed railway brake disc hub

    NASA Astrophysics Data System (ADS)

    Sun, Mingyue; Xu, Bin; Zhang, Long; LI, Dianzhong

    2013-05-01

    With the aim of manufacturing a near-net shape forging product of a brake disk hub for the high-speed railway, the die forging process was designed and optimized in this study. Firstly, based on the measured stress-strain curves at different strain rates and the thermal-physical parameters of 40Cr A steel, a finite element model for the forging process of a high-speed railway brake disc hub was established. Then, the temperature, stress and strain fields were studied and analyzed at the pre-forging and the finial-forging stages. Besides, in order to trace the stress and strain evolution, five points at different positions were chosen on the billet, and the comparison of the state conditions was made among these points. The results have demonstrated that the product can be well formed by an elaborately designed three-stage forging process, which may reduce the metal machine allowance and the producing cost effectively. Finally, an industrial trial was made and a machined product with sound quality was obtained.

  20. First Results of Energy Saving at Process Redesign of Die Forging Al-Alloys

    SciTech Connect

    Pepelnjak, Tomaz; Kuzman, Karl; Kokol, Anton

    2011-05-04

    The contribution deals with eco-friendly solutions for shortened production chains of forging light alloys. During the die forging operations a remarkable amount of material goes into the flash and later on into chips during finish machining. These low value side products are rich with embedded energy therefore recycling or reprocessing could be very energy saving procedure.In cooperation with a die forging company a shortened reprocessing cycle has been studied starting from re-melting the forging flash and without additional heating to cast preforms for subsequent die forging. As such preforms have not as good formability characteristics as those done from extruded billets the isothermal forging process has been adopted. First results showed that without cracks and other defects the formability is sufficient for a broad spectrum of forgings.To improve the formability a homogenization process of cast preforms has been implemented. As the process started immediately after casting, amount of additional energy for heating was minimized. To reduce voids forging process was redesigned in a way to assure greater hydrostatic pressures in parts during forging. First results were promising therefore research is going towards improving processes without adding significantly more energy as it is needed for casting with homogenization and die forging.

  1. Experimentation and numerical modeling of forging induced bending (FIB) process

    NASA Astrophysics Data System (ADS)

    Naseem, S.; van den Boogaard, A. H.

    2016-10-01

    Accurate prediction of the final shape using numerical modeling has been a top priority in the field of sheet and bulk forming. Better shape prediction is the result of a better estimation of the physical stress and strain state. For experimental and numerical investigations of such estimations, simple benchmark processes are used. In this paper a benchmark process involving forging (flattening) of sheet metal between punch and die with negative clearance is proposed. The introduced material flow results in bending. Easy measurability of the angle of this bend makes this process suitable for validation purpose. Physical experiments are performed to characterize this bending angle due to flattening. Furthermore a numerical model is developed to capture this phenomenon. The main focus of this paper is the validation of the numerical model in terms of accurate prediction of the physical results.

  2. High-energy rate forgings of wedges. Characterization of processing conditions

    SciTech Connect

    Reynolds, Thomas Bither; Everhart, Wesley; Switzner, Nathan T; Balch, Dorian K.; San Marchi, Christopher W.

    2014-05-01

    The wedge geometry is a simple geometry for establishing a relatively constant gradient of strain in a forged part. The geometry is used to establish gradients in microstructure and strength as a function of strain, forging temperature, and quenching time after forging. This geometry has previously been used to benchmark predictions of strength and recrystallization using Sandias materials model for type 304L austenitic stainless steel. In this report, the processing conditions, in particular the times to forge and quench the forged parts, are summarized based on information recorded during forging on June 18, 2013 of the so-called wedge geometry from type 316L and 21Cr-6Ni-9Mn austenitic stainless steels.

  3. Microstructure Modeling of a Ni-Fe-Based Superalloy During the Rotary Forging Process

    NASA Astrophysics Data System (ADS)

    Loyda, A.; Hernández-Muñoz, G. M.; Reyes, L. A.; Zambrano-Robledo, P.

    2016-06-01

    The microstructure evolution of Ni-Fe superalloys has a great influence on the mechanical behavior during service conditions. The rotary forging process offers an alternative to conventional bulk forming processes where the parts can be rotary forged with a fraction of the force commonly needed by conventional forging techniques. In this investigation, a numerical modeling of microstructure evolution for design and optimization of the hot forging operations has been used to manufacture a heat-resistant nickel-based superalloy. An Avrami model was implemented into finite element commercial platform DEFORM 3D to evaluate the average grain size and recrystallization during the rotary forging process. The simulations were carried out considering three initial temperatures, 980, 1000, and 1050 °C, to obtain the microstructure behavior after rotary forging. The final average grain size of one case was validated by comparing with results of previous experimental work of disk forging operation. This investigation was aimed to explore the influence of the rotary forging process on microstructure evolution in order to obtain a homogenous and refined grain size in the final component.

  4. Forging Advisor

    SciTech Connect

    Kerry Barnett

    2003-03-01

    Many mechanical designs demand components produced to a near net shape condition to minimize subsequent process steps. Rough machining from slab or bar stock can quickly and economically produce simple prismatic or cylindrical shapes. More complex shapes can be produced by laser engineered net shaping (LENS), casting , or forging. But for components that require great strength in mission critical applications, forging may be the best or even the only option. However, designers of these parts may and often do lack the detailed forging process knowledge necessary to understand the impact of process details such as grain flow or parting line placement on both the forging process and the characteristics of the forged part. Economics and scheduling requirements must also be considered. Sometimes the only viable answer to a difficult problem is to re-design the assembly to reduce loading and enable use of other alternatives.

  5. 3D Finite Element Analysis of Spider Non-isothermal Forging Process

    NASA Astrophysics Data System (ADS)

    Niu, Ling; Wei, Wei; Wei, Kun Xia; Alexandrov, Igor V.; Hu, Jing

    2016-06-01

    The differences of effective stress, effective strain, velocity field, and the load-time curves between the spider isothermal and non-isothermal forging processes are investigated by making full use of 3D FEA, and verified by the production experiment of spider forging. Effective stress is mainly concentrated on the pin, and becomes lower closer to the front of the pin. The maximum effective strain in the non-isothermal forging is lower than that in the isothermal. The great majority of strain in the non-isothermal forging process is 1.76, which is larger than the strain of 1.31 in the isothermal forging. The maximum load required in the isothermal forging is higher than that in the non-isothermal. The maximum experimental load and deformation temperature in the spider production are in good agreement with those in the non-isothermal FEA. The results indicate that the non-isothermal 3D FEA results can guide the design of the spider forging process.

  6. Internal Shear Forging Processes for Missile Primary Structures.

    DTIC Science & Technology

    1981-07-20

    Different Thermal-Mechanical Cycles. .. .. .. 91 9 Effect of Final Aging Treatment on Tensile Properties of 2014 Aluminum Alloy...naturally aged to the T4 condition. .. ... ......... ......... ... 51 39 Initial tooling design for internal shear forging. .. .. ... 58 40...treatable age -hardening alloy and contains Al with Cu, Mg, and Si as the main alloying elements. Addition of Si enhances the response to artificial aging (T6

  7. FEM Analysis and Experimental Verification of the Integral Forging Process for AP1000 Primary Coolant Pipe

    NASA Astrophysics Data System (ADS)

    Wang, Shenglong; Yu, Xiaoyi; Yang, Bin; Zhang, Mingxian; Wu, Huanchun

    2016-10-01

    AP1000 primary coolant pipes must be manufactured by integral forging technology according to the designer—Westinghouse Electric Co. The characteristics of these large, special-shaped pipes create nonuniform temperatures, effective stress, and effective strain during shaping of the pipes. This paper presents a three-dimensional finite element simulation (3D FEM) of the integral forging process, and qualitatively evaluates the likelihood of forging defects. By analyzing the evolution histories of the three field variables, we concluded that the initial forging temperature should be strictly controlled within the interval 1123 K to 1423 K (850 °C to 1150 °C) to avoid second-phase precipitation. In the hard deformation zones, small strains do not contribute to recrystallization resulting in coarse grains. Conversely, in the free deformation zone, the large strains can contribute to the dynamic recrystallization, favoring grain refinement and closure of voids. Cracks are likely to appear, however, on the workpiece surface when forging leads to large deformations. Based on the simulation results, an eligible workpiece with good mechanical properties, few macroscopic defects, and favorable grain size has been successfully forged by experiments at an industrial scale, which validates the FEM simulation.

  8. Multi-objective optimization of gear forging process based on adaptive surrogate meta-models

    NASA Astrophysics Data System (ADS)

    Meng, Fanjuan; Labergere, Carl; Lafon, Pascal; Daniel, Laurent

    2013-05-01

    In forging industry, net shape or near net shape forging of gears has been the subject of considerable research effort in the last few decades. So in this paper, a multi-objective optimization methodology of net shape gear forging process design has been discussed. The study is mainly done in four parts: building parametric CAD geometry model, simulating the forging process, fitting surrogate meta-models and optimizing the process by using an advanced algorithm. In order to maximally appropriate meta-models of the real response, an adaptive meta-model based design strategy has been applied. This is a continuous process: first, bui Id a preliminary version of the meta-models after the initial simulated calculations; second, improve the accuracy and update the meta-models by adding some new representative samplings. By using this iterative strategy, the number of the initial sample points for real numerical simulations is greatly decreased and the time for the forged gear design is significantly shortened. Finally, an optimal design for an industrial application of a 27-teeth gear forging process was introduced, which includes three optimization variables and two objective functions. A 3D FE nu merical simulation model is used to realize the process and an advanced thermo-elasto-visco-plastic constitutive equation is considered to represent the material behavior. The meta-model applied for this example is kriging and the optimization algorithm is NSGA-II. At last, a relatively better Pareto optimal front (POF) is gotten with gradually improving the obtained surrogate meta-models.

  9. Hot Forging of a Cladded Component by Automated GMAW Process

    NASA Astrophysics Data System (ADS)

    Rafiq, Muhammad; Langlois, Laurent; Bigot, Régis

    2011-01-01

    Weld cladding is employed to improve the service life of engineering components by increasing corrosion and wear resistance and reducing the cost. The acceptable multi-bead cladding layer depends on single bead geometry. Hence, in first step, the relationship between input process parameters and the single bead geometry is studied and in second step a comprehensive study on multi bead clad layer deposition is carried out. This paper highlights an experimental study carried out to get single layer cladding deposited by automated Gas Metal Arc Welding (GMAW) process and to find the possibility of hot forming of the cladded work piece to get the final hot formed improved structure. GMAW is an arc welding process that uses an arc between a consumable electrode and the welding pool with an external shielding gas and the cladding is done by alongside deposition of weld beads. The experiments for single bead were conducted by varying the three main process parameters wire feed rate, arc voltage and welding speed while keeping other parameters like nozzle to work distance, shielding gas and its flow rate and torch angle constant. The effect of bead spacing and torch orientation on the cladding quality of single layer from the results of single bead deposition was studied. Effect of the dilution rate and nominal energy on the cladded layer hot bending quality was also performed at different temperatures.

  10. Simulation and Analysis of Finite Volume of Hot Forging Process of Nut

    NASA Astrophysics Data System (ADS)

    Maarefdoust, M.; Hosseyni, M.

    2011-08-01

    In this study the forging operations of nut has been modeled. This nut is a part which is manufactured with the help of hot forging. The aim of this research is utilizing computers in designing forming process, and in particular, modeling of hot forging in the nut and to inquire the stresses appeared on the mold. For this purpose Pro/Engineer software for modeling, and SuperForge2004 software for analyzing the process have been used. This part is formed in two stages. To enrich the results coming out of the use of the software, the findings achieved from the modeling of the first stage are compared with its analytic dissolving. In the second stage modeling of metal forming the effect of rake on increasing the stresses imposed to the die mold is studied. The aim of this research is to correct the molds and the volume of the raw materials so that we can produce high qualified parts in spite of raw material low volume and low pressure on the molds.

  11. Numerical modeling of axi-symmetrical cold forging process by ``Pseudo Inverse Approach''

    NASA Astrophysics Data System (ADS)

    Halouani, A.; Li, Y. M.; Abbes, B.; Guo, Y. Q.

    2011-05-01

    The incremental approach is widely used for the forging process modeling, it gives good strain and stress estimation, but it is time consuming. A fast Inverse Approach (IA) has been developed for the axi-symmetric cold forging modeling [1-2]. This approach exploits maximum the knowledge of the final part's shape and the assumptions of proportional loading and simplified tool actions make the IA simulation very fast. The IA is proved very useful for the tool design and optimization because of its rapidity and good strain estimation. However, the assumptions mentioned above cannot provide good stress estimation because of neglecting the loading history. A new approach called "Pseudo Inverse Approach" (PIA) was proposed by Batoz, Guo et al.. [3] for the sheet forming modeling, which keeps the IA's advantages but gives good stress estimation by taking into consideration the loading history. Our aim is to adapt the PIA for the cold forging modeling in this paper. The main developments in PIA are resumed as follows: A few intermediate configurations are generated for the given tools' positions to consider the deformation history; the strain increment is calculated by the inverse method between the previous and actual configurations. An incremental algorithm of the plastic integration is used in PIA instead of the total constitutive law used in the IA. An example is used to show the effectiveness and limitations of the PIA for the cold forging process modeling.

  12. Computer-assisted Rheo-forging Processing of A356 Aluminum Alloys

    NASA Astrophysics Data System (ADS)

    Kim, H. H.; Kang, C. G.

    2010-06-01

    Die casting process has been used widely for complex automotive products such as the knuckle, arm and etc. Generally, a part fabricated by casting has limited strength due to manufacturing defects by origin such as the dendrite structure and segregation. As an attempt to offer a solution to these problems, forging has been used as an alternative process. However, the forging process provides limited formability for complex shape products. Rheo-forging of metal offers not only superior mechanical strength but also requires significantly lower machine loads than solid forming processes. In order to produce semi-solid materials of the desired microstructure, a stirring process is applied during solidification of A356 aluminum molten state. This paper presents the results of an A356 aluminum alloy sample, which were obtained by experiment and by simulation using DEFORM 3D V6.1. Samples of metal parts were subsequently fabricated by using hydraulic press machinery. In order to compare the influence of loading method, two types of samples were fabricated: (1) samples fabricated under direct loading die sets (2) those fabricated under indirect loading die sets. The formability and defects, which were predicted by FEM simulation, were similar to those of samples used in practice.

  13. Computer-assisted Rheo-forging Processing of A356 Aluminum Alloys

    SciTech Connect

    Kim, H. H.; Kang, C. G.

    2010-06-15

    Die casting process has been used widely for complex automotive products such as the knuckle, arm and etc. Generally, a part fabricated by casting has limited strength due to manufacturing defects by origin such as the dendrite structure and segregation. As an attempt to offer a solution to these problems, forging has been used as an alternative process. However, the forging process provides limited formability for complex shape products. Rheo-forging of metal offers not only superior mechanical strength but also requires significantly lower machine loads than solid forming processes. In order to produce semi-solid materials of the desired microstructure, a stirring process is applied during solidification of A356 aluminum molten state. This paper presents the results of an A356 aluminum alloy sample, which were obtained by experiment and by simulation using DEFORM 3D V6.1. Samples of metal parts were subsequently fabricated by using hydraulic press machinery. In order to compare the influence of loading method, two types of samples were fabricated: (1) samples fabricated under direct loading die sets (2) those fabricated under indirect loading die sets. The formability and defects, which were predicted by FEM simulation, were similar to those of samples used in practice.

  14. Application of multi-grid method on the simulation of incremental forging processes

    NASA Astrophysics Data System (ADS)

    Ramadan, Mohamad; Khaled, Mahmoud; Fourment, Lionel

    2016-10-01

    Numerical simulation becomes essential in manufacturing large part by incremental forging processes. It is a splendid tool allowing to show physical phenomena however behind the scenes, an expensive bill should be paid, that is the computational time. That is why many techniques are developed to decrease the computational time of numerical simulation. Multi-Grid method is a numerical procedure that permits to reduce computational time of numerical calculation by performing the resolution of the system of equations on several mesh of decreasing size which allows to smooth faster the low frequency of the solution as well as its high frequency. In this paper a Multi-Grid method is applied to cogging process in the software Forge 3. The study is carried out using increasing number of degrees of freedom. The results shows that calculation time is divide by two for a mesh of 39,000 nodes. The method is promising especially if coupled with Multi-Mesh method.

  15. Manufacturing of Precision Forgings by Radial Forging

    NASA Astrophysics Data System (ADS)

    Wallner, S.; Harrer, O.; Buchmayr, B.; Hofer, F.

    2011-01-01

    Radial forging is a multi purpose incremental forging process using four tools on the same plane. It is widely used for the forming of tool steels, super alloys as well as titanium- and refractory metals. The range of application goes from reducing the diameters of shafts, tubes, stepped shafts and axels, as well as for creating internal profiles for tubes in Near-Net-Shape and Net-Shape quality. Based on actual development of a weight optimized transmission input shaft, the specific features of radial forging technology is demonstrated. Also a Finite Element Model for the simulation of the process is shown which leads to reduced pre-processing effort and reduced computing time compared to other published simulation methods for radial forging. The finite element model can be applied to quantify the effects of different forging strategies.

  16. Searches for new alkylation catalysts, processes forge ahead

    SciTech Connect

    Rhodes, A.

    1994-08-22

    As a result of the hazardous properties of hydrofluoric acid (HF), HF alkylation has been the subject of much recent controversy. The safety and environmental requirements associated with the HF alkylation processes continue to drive industry to develop new alkylation technologies. In fact, several major process licensors are well on their ways to bringing these new technologies to market. The new alkylation processes under development center around new, less-harmful catalysts. Although this work is progressing rapidly, an update of the status of some of these new processes will keep refiners abreast of the new options they may soon have for building new alkylation units or retrofitting existing ones. The process development and economics are described for a Topsoe/Kellogg fixed bed alkylation process and the Kerr-McGee homogeneous alkylation technology process.

  17. Experimental and Numerical Investigation of Forging Process to Reproduce a 3D Aluminium Foam Complex Shape

    SciTech Connect

    Filice, Luigino; Gagliardi, Francesco; Umbrello, Domenico; Shivpuri, Rajiv

    2007-05-17

    Metallic foams represent one of the most exciting materials introduced in the manufacturing scenario in the last years. In the study here addressed, the experimental and numerical investigations on the forging process of a simple foam billet shaped into complex sculptured parts were carried out. In particular, the deformation behavior of metallic foams and the development of density gradients were investigated through a series of experimental forging tests in order to produce a selected portion of a hip prosthesis. The human bone replacement was chosen as case study due to its industrial demand and for its particular 3D complex shape. A finite element code (Deform 3D) was utilized for modeling the foam behavior during the forging process and an accurate material rheology description was used based on a porous material model which includes the measured local density. Once the effectiveness of the utilized Finite Element model was verified through the comparison with the experimental evidences, a numerical study of the influence of the foam density was investigated. The obtained numerical results shown as the initial billet density plays an important role on the prediction of the final shape, the optimization of the flash as well as the estimation of the punch load.

  18. Experimental and Numerical Investigation of Forging Process to Reproduce a 3D Aluminium Foam Complex Shape

    NASA Astrophysics Data System (ADS)

    Filice, Luigino; Gagliardi, Francesco; Shivpuri, Rajiv; Umbrello, Domenico

    2007-05-01

    Metallic foams represent one of the most exciting materials introduced in the manufacturing scenario in the last years. In the study here addressed, the experimental and numerical investigations on the forging process of a simple foam billet shaped into complex sculptured parts were carried out. In particular, the deformation behavior of metallic foams and the development of density gradients were investigated through a series of experimental forging tests in order to produce a selected portion of a hip prosthesis. The human bone replacement was chosen as case study due to its industrial demand and for its particular 3D complex shape. A finite element code (Deform 3D®) was utilized for modeling the foam behavior during the forging process and an accurate material rheology description was used based on a porous material model which includes the measured local density. Once the effectiveness of the utilized Finite Element model was verified through the comparison with the experimental evidences, a numerical study of the influence of the foam density was investigated. The obtained numerical results shown as the initial billet density plays an important role on the prediction of the final shape, the optimization of the flash as well as the estimation of the punch load.

  19. Forming limit prediction of powder forging process by the energy-based elastoplastic damage model

    NASA Astrophysics Data System (ADS)

    Yeh, Hung-Yang; Cheng, Jung-Ho; Huang, Cheng-Chao

    2004-06-01

    An energy-based elastoplastic damage model is developed and then applied to predict the deformation and fracture initiation in powder forging processes. The fracture mechanism is investigated by the newly proposed damage model, which is based on the plastic energy dissipation. The developed formulations are implemented into finite element program ABAQUS in order to simulate the complex loading conditions. The forming limits of sintered porous metals under various operational conditions are explored by comparing the relevant experiments with the finite element analyses. The sintered iron-powder preforms of various initial relative densities (RDs) and aspect ratios are compressed until crack initiates. The deformation level of the bulged billets at fracture stroke obtained from compressive fracture tests is utilized to validate the finite element model and then the forming limit diagrams are constructed with the validated model. This model is further verified by the gear blank forging. The fracture site and corresponding deformation level are predicted by the finite element simulations. Meanwhile, the gear forging experiment is performed on the sintered preforms. The predicted results agree well with the experimental observations.

  20. Simulations and Experiments of the Nonisothermal Forging Process of a Ti-6Al-4V Impeller

    NASA Astrophysics Data System (ADS)

    Prabhu, T. Ram

    2016-09-01

    In the present study, a nonisothermal precision forging process of a Ti-6Al-4V first-stage impeller for the gas turbine engine was simulated using the finite element software. The simulation results such as load requirements, damage, velocity field, stress, strain, and temperature distributions are discussed in detail. Simulations predicted the maximum load requirement of about 80 MN. The maximum temperature loss was observed at the contour surface regions. The center and contour regions are the high-strained regions in the part. To validate the model, forging experiments mimicking simulations were performed in the α + β phases region (930 °C). The selected locations of the part were characterized for tensile properties at 27 and 200 °C, hardness, microstructure, grain size, and the amount of primary α phase based on the strain distribution results. The soundness of the forged part was verified using fluorescent penetrant test (Mil Std 2175 Grade A) and ultrasonic test (AMS 2630 class A1). From the experimental results, it was found that the variations in the hardness, tensile properties at room, and elevated temperature are not significant. The microstructure, grain size, and primary α phase content are nearly same.

  1. Study on Pot Forming of Induction Heater Type Rice Cookers by Forging Cast Process

    NASA Astrophysics Data System (ADS)

    Ohnishi, Masayuki; Yamaguchi, Mitsugi; Ohashi, Osamu

    This paper describes a study result on pot fabrication by the forging cast process of stainless steel with aluminum. Rice cooked with the new bowl-shaped pot for the induction heater type rice cookers is better tasting than rice cooked with the conventional cylindrical one, due to the achievement of better heat conduction and convection. The conventional pot is made of the clad sheet, consisting of stainless steel and aluminum. However, it is rather difficult to form a bowl shape from the clad sheet, primarily due to the problem of a material spring back. The fabrication of a new type of a pot was made possible by means of the adoption of a forging cast process instead of the clad sheet. In this process, iron powder is inserted between stainless steel and aluminum in order to alleviate the large difference on the coefficient of expansion between each material. It was made clear that the application of two kinds of iron particle, namely 10 μm size powder on the stainless steel side and 44 μm on the aluminum side, enables the joints to become strong enough. The joint strength of the new pot by this fabrication process was confirmed by the tests of the shear strength and the fatigue tests together with the stress analysis.

  2. Development of Replacements for Phoscoating Used in Forging, Extrusion and Metal Forming Processes

    SciTech Connect

    Kerry Barnett

    2003-03-01

    Many forging, extrusion, heading and other metal forming processes use graphite-based lubricants, phosphate coatings, and other potentially hazardous or harmful substances to improve the tribology of the metal forming process. The application of phosphate-based coatings has long been studied to determine if other synthetic ''clean'' lubricants could provide the same degree of protection afforded by phoscoatings and its formulations. So far, none meets the cost and performance objectives provided by phoscoatings as a general aid to the metal forming industry. In as much as phoscoatings and graphite have replaced lead-based lubricants, the metal forming industry has had previous experience with a legislated requirement to change processes. However, without a proactive approach to phoscoating replacement, many metal forming processes could find themselves without a cost effective tribology material necessary for the metal forming process

  3. Modeling of Closed-Die Forging for Estimating Forging Load

    NASA Astrophysics Data System (ADS)

    Sheth, Debashish; Das, Santanu; Chatterjee, Avik; Bhattacharya, Anirban

    2017-02-01

    Closed die forging is one common metal forming process used for making a range of products. Enough load is to exert on the billet for deforming the material. This forging load is dependent on work material property and frictional characteristics of the work material with the punch and die. Several researchers worked on estimation of forging load for specific products under different process variables. Experimental data on deformation resistance and friction were used to calculate the load. In this work, theoretical estimation of forging load is made to compare this value with that obtained through LS-DYNA model facilitating the finite element analysis. Theoretical work uses slab method to assess forging load for an axi-symmetric upsetting job made of lead. Theoretical forging load estimate shows slightly higher value than the experimental one; however, simulation shows quite close matching with experimental forging load, indicating possibility of wide use of this simulation software.

  4. Influence of minimum quantity lubrication parameters on tool wear and surface roughness in milling of forged steel

    NASA Astrophysics Data System (ADS)

    Yan, Lutao; Yuan, Songmei; Liu, Qiang

    2012-05-01

    The minimum quantity of lubrication (MQL) technique is becoming increasingly more popular due to the safety of environment. Moreover, MQL technique not only leads to economical benefits by way of saving lubricant costs but also presents better machinability. However, the effect of MQL parameters on machining is still not clear, which needs to be overcome. In this paper, the effect of different modes of lubrication, i.e., conventional way using flushing, dry cutting and using the minimum quantity lubrication (MQL) technique on the machinability in end milling of a forged steel (50CrMnMo), is investigated. The influence of MQL parameters on tool wear and surface roughness is also discussed. MQL parameters include nozzle direction in relation to feed direction, nozzle elevation angle, distance from the nozzle tip to the cutting zone, lubricant flow rate and air pressure. The investigation results show that MQL technique lowers the tool wear and surface roughness values compared with that of conventional flood cutting fluid supply and dry cutting conditions. Based on the investigations of chip morphology and color, MQL technique reduces the cutting temperature to some extent. The relative nozzle-feed position at 120°, the angle elevation of 60° and distance from nozzle tip to cutting zone at 20 mm provide the prolonged tool life and reduced surface roughness values. This fact is due to the oil mists can penetrate in the inner zones of the tool edges in a very efficient way. Improvement in tool life and surface finish could be achieved utilizing higher oil flow rate and higher compressed air pressure. Moreover, oil flow rate increased from 43.8 mL/h to 58.4 mL/h leads to a small decrease of flank wear, but it is not very significant. The results obtained in this paper can be used to determine optimal conditions for milling of forged steel under MQL conditions.

  5. Forging; Heat Treating and Testing; Technically Oriented Industrial Materials and Process 1: 5898.05.

    ERIC Educational Resources Information Center

    Dade County Public Schools, Miami, FL.

    The course provides students with advanced and exploratory experience in the area of plastic deformation of metals and in the changing of the physical characteristics of metals by the controlled application and timed removal of heat. Course content includes goals, specific objectives, safety in forge work, forging tools and equipment, industrial…

  6. Low Temperature Superplasticity of Ti-6Al-4V Processed by Warm Multidirectional Forging (Preprint)

    DTIC Science & Technology

    2012-07-01

    temperature superplasticity, multidirectional forging , ultrafine grain structure , microstructure evolution 16. SECURITY CLASSIFICATION OF: 17. LIMITATION OF...mail.ru, dLee.Semiatin@wpafb.af.mil Keywords: Low-temperature superplasticity, Multidirectional forging , Ultrafine grain structure , Microstructure... Metals Branch Structural Materials Division G.A. Salishchev, E.A. Kudrjavtsev, and S.V. Zherebtsov Belgorod State University July

  7. A Simplified Inverse Approach for the Simulation of Axi-Symmetrical Cold Forging Process

    NASA Astrophysics Data System (ADS)

    Halouani, A.; Li, Y. M.; Abbès, B.; Guo, Y. Q.

    2011-01-01

    This paper presents the formulation of an axi-symmetric element based on an efficient method called "Inverse Approach" (I.A.) for the numerical modeling of cold forging process. In contrast to the classical incremental methods, the Inverse Approach exploits the known shape of the final part and executes the calculation from the final part to the initial billet. The assumptions of the proportional loading and the simplified tool actions make the I.A. calculation very fast. The metal's incompressibility is ensured by the penalty method. The comparison with ABAQUS® and FORGE® shows the efficiency and limitations of the I.A. This simplified method will be a good tool for the preliminary preform design.

  8. Establishment of a Process for Creep Forging Aluminum Alloy Weapon Components

    DTIC Science & Technology

    1978-04-01

    the important powder particle character- istics are mean particle size and size distribution, dendritic cell size and pattern, internal voids , and...Geometry Forging No. 26 (Fig. 53) showed excellent die filling except for a slight underfill at the tallest rib. Minor cracking also occurred over a small...Much cracking and underfill In rib detal1. 0.2 750 400 1 Some cracking Trimmed weight, 3.0 lb. 0.1 830 150 - Forged

  9. Military Process Specification for Type 46XX Powder-Forged Weapon Components

    DTIC Science & Technology

    1985-08-20

    one with low carbon or carburizing steels (Figure 18). Fracture Toughness Only one paper contained fracture toughness data for P/F 10XX steels . The...201-213. 8. Brown, G. T., "The Core ’Properties of a Range of Powder-Forged Steels ’ for Carburizing Applications," Powder Metallurgy, vol. 20, no...621205H84001, Dover, NJ: ARRADC0M, October 1980. Smith, A. 0., "Hardenability of Forged Alloy Steel Powders for Carburizing Ap- plications," Inland

  10. Processing and properties of superclean ASTM A508 Cl. 4 forgings

    SciTech Connect

    Hinkel, A.V.; Handerhan, K.J.; Manzo, G.J.; Simkins, G.P.

    1988-12-31

    Steels with improved resistance to temper embrittlement are now being produced using ``superclean`` steelmaking technology. This technology involves the use of scrap control, proper electric arc furnace and ladle refining furnace practices to produce steel with very low Mn, Si, P, S and other residual impurities such as Sn, As and Sb. This technology has been applied on a production basis to modified ASTM A508 Cl- 4 material intended for high temperature pressure vessel forgings. Processing and properties of this superclean material are reviewed. In addition, the cleanliness and mechanical properties are compared to conventionally melted A508 Cl. 4 material. The ``superclean`` A508 Cl. 4 mod. was found to meet all specification requirements. In addition, the superclean material was found to possess superior upper shelf CVN properties, a lower FATT{sub 50} and NDTT, along with superior microcleanliness compared to conventional material. Finally, the superclean material was found to be immune to temper embrittlement based on the short-term embrittlement treatments examined.

  11. Effect of forging parameters on low cycle fatigue behaviour of Al/basalt short fiber metal matrix composites.

    PubMed

    Karthigeyan, R; Ranganath, G

    2013-01-01

    This paper deals with metal matrix composites (MMCs) of Al 7075 alloy containing different weight percentage (2.5, 5, 7.5, and 10) basalt short fiber reinforcement and unreinforced matrix alloy. The samples were produced by the permanent stir casting technique. The casting ingots were cut into blanks to be forged in single stage and double stage, using MN press and graphite-based lubricant. The microstructures and fatigue properties of the matrix alloy and MMC samples were investigated in the as cast state and in the single and double stage forging operations. The microstructure results showed that the forged sample had a uniform distribution of the basalt short fiber throughout the specimens. Evaluation of the fatigue properties showed that the forged samples had higher values than those of the as cast counterparts. After forging, the enhancement of the fatigue strength of the matrix alloy was so significant and high in the case of 2.5 and 5.0 wt. percentage basalt short fiber reinforced MMC, and there was no enhancement in 7.5 and 10 weight percentages short fiber reinforced MMCs. The fracture damage was mainly due to decohesion at the matrix-fiber interface.

  12. Effect of Forging Parameters on Low Cycle Fatigue Behaviour of Al/Basalt Short Fiber Metal Matrix Composites

    PubMed Central

    Karthigeyan, R.; Ranganath, G.

    2013-01-01

    This paper deals with metal matrix composites (MMCs) of Al 7075 alloy containing different weight percentage (2.5, 5, 7.5, and 10) basalt short fiber reinforcement and unreinforced matrix alloy. The samples were produced by the permanent stir casting technique. The casting ingots were cut into blanks to be forged in single stage and double stage, using MN press and graphite-based lubricant. The microstructures and fatigue properties of the matrix alloy and MMC samples were investigated in the as cast state and in the single and double stage forging operations. The microstructure results showed that the forged sample had a uniform distribution of the basalt short fiber throughout the specimens. Evaluation of the fatigue properties showed that the forged samples had higher values than those of the as cast counterparts. After forging, the enhancement of the fatigue strength of the matrix alloy was so significant and high in the case of 2.5 and 5.0 wt. percentage basalt short fiber reinforced MMC, and there was no enhancement in 7.5 and 10 weight percentages short fiber reinforced MMCs. The fracture damage was mainly due to decohesion at the matrix-fiber interface. PMID:24298207

  13. Process Modeling In Cold Forging Considering The Process-Tool-Machine Interactions

    NASA Astrophysics Data System (ADS)

    Kroiss, Thomas; Engel, Ulf; Merklein, Marion

    2010-06-01

    In this paper, a methodic approach is presented for the determination and modeling of the axial deflection characteristic for the whole system of stroke-controlled press and tooling system. This is realized by a combination of experiment and FE simulation. The press characteristic is uniquely measured in experiment. The tooling system characteristic is determined in FE simulation to avoid experimental investigations on various tooling systems. The stiffnesses of press and tooling system are combined to a substitute stiffness that is integrated into the FE process simulation as a spring element. Non-linear initial effects of the press are modeled with a constant shift factor. The approach was applied to a full forward extrusion process on a press with C-frame. A comparison between experiments and results of the integrated FE simulation model showed a high accuracy of the FE model. The simulation model with integrated deflection characteristic represents the entire process behavior and can be used for the calculation of a mathematical process model based on variant simulations and response surfaces. In a subsequent optimization step, an adjusted process and tool design can be determined, that compensates the influence of the deflections on the workpiece dimensions leading to high workpiece accuracy. Using knowledge on the process behavior, the required number of variant simulations was reduced.

  14. New Trends in Forging Technologies

    NASA Astrophysics Data System (ADS)

    Behrens, B.-A.; Hagen, T.; Knigge, J.; Elgaly, I.; Hadifi, T.; Bouguecha, A.

    2011-05-01

    Limited natural resources increase the demand on highly efficient machinery and transportation means. New energy-saving mobility concepts call for design optimisation through downsizing of components and choice of corrosion resistant materials possessing high strength to density ratios. Component downsizing can be performed either by constructive structural optimisation or by substituting heavy materials with lighter high-strength ones. In this context, forging plays an important role in manufacturing load-optimised structural components. At the Institute of Metal Forming and Metal-Forming Machines (IFUM) various innovative forging technologies have been developed. With regard to structural optimisation, different strategies for localised reinforcement of components were investigated. Locally induced strain hardening by means of cold forging under a superimposed hydrostatic pressure could be realised. In addition, controlled martensitic zones could be created through forming induced phase conversion in metastable austenitic steels. Other research focused on the replacement of heavy steel parts with high-strength nonferrous alloys or hybrid material compounds. Several forging processes of magnesium, aluminium and titanium alloys for different aeronautical and automotive applications were developed. The whole process chain from material characterisation via simulation-based process design to the production of the parts has been considered. The feasibility of forging complex shaped geometries using these alloys was confirmed. In spite of the difficulties encountered due to machine noise and high temperature, acoustic emission (AE) technique has been successfully applied for online monitoring of forging defects. New AE analysis algorithm has been developed, so that different signal patterns due to various events such as product/die cracking or die wear could be detected and classified. Further, the feasibility of the mentioned forging technologies was proven by means

  15. Mechanical Properties and Microstructure of Thin Plates of A6061 Wrought Aluminum Alloy Using Rheology Forging Process with Electromagnetic Stirring

    NASA Astrophysics Data System (ADS)

    Jin, Chul Kyu; Bolouri, Amir; Kang, Chung Gil

    2014-06-01

    We propose the possibility of fabricating A6061 thin plates using the rheology forging process. Electromagnetic stirring (EMS) is used to fabricate a semi-solid slurry. A thin plate is formed by injecting the slurry into the forging die. When the punch speed used to compress the slurry is low, turbulent flow occurs. When the punch speed is high, laminar flow occurs, and the solid and liquid phases move simultaneously. For a pressure of 150 MPa or below, incomplete filling behavior and cracks occur. For a pressure of 200 MPa or above, a durable formed product can be obtained. However, the differences between the mechanical properties according to the application of EMS and pressure are slight. The microstructure of the slurry without EMS has an unclear distinction between the liquid phase and solid phase. However, the microstructure of the thin plates formed by using this slurry has a clear distinction between the liquid and solid with respect to the spheroid shapes. The tensile strength and elongation for a thin plate formed with a punch speed of 300 mm/s and pressure of 250 MPa with EMS slurry are 169 MPa and 11.0 pct, respectively. After T6 heat treatment, the tensile strength improves to 305 MPa.

  16. Using of material-technological modelling for designing production of closed die forgings

    NASA Astrophysics Data System (ADS)

    Ibrahim, K.; Vorel, I.; Jeníček, Š.; Káňa, J.; Aišman, D.; Kotěšovec, V.

    2017-02-01

    Production of forgings is a complex and demanding process which consists of a number of forging operations and, in many cases, includes post-forge heat treatment. An optimized manufacturing line is a prerequisite for obtaining prime-quality products which in turn are essential to profitable operation of a forging company. Problems may, however, arise from modifications to the manufacturing route due to changing customer needs. As a result, the production may have to be suspended temporarily to enable changeover and optimization. Using material-technological modelling, the required modifications can be tested and optimized under laboratory conditions outside the plant without disrupting the production. Thanks to material-technological modelling, the process parameters can be varied rapidly in response to changes in market requirements. Outcomes of the modelling runs include optimum parameters for the forging part’s manufacturing route, values of mechanical properties, and results of microstructure analysis. This article describes the use of material-technological modelling for exploring the impact of the amount of deformation and the rate of cooling of a particular forged part from the finish-forging temperature on its microstructure and related mechanical properties.

  17. Design and Analysis of a Forging Die for Manufacturing of Multiple Connecting Rods

    NASA Astrophysics Data System (ADS)

    Megharaj, C. E.; Nagaraj, P. M.; Jeelan Pasha, K.

    2016-09-01

    This paper demonstrates to utilize the hammer capacity by modifying the die design such that forging hammer can manufacture more than one connecting rod in a given forging cycle time. To modify the die design study is carried out to understand the parameters that are required for forging die design. By considering these parameters, forging die is designed using design modelling tool solid edge. This new design now can produce two connecting rods in same capacity hammer. The new design is required to validate by verifying complete filing of metal in die cavities without any defects in it. To verify this, analysis tool DEFORM 3D is used in this project. Before start of validation process it is require to convert 3D generated models in to. STL file format to import the models into the analysis tool DEFORM 3D. After importing these designs they are analysed for material flow into the cavities and energy required to produce two connecting rods in new forging die design. It is found that the forging die design is proper without any defects and also energy graph shows that the forging energy required to produce two connecting rods is within the limit of that hammer capacity. Implementation of this project increases the production of connecting rods by 200% in less than previous cycle time.

  18. Initial billet and forging dies shape optimization: Application on an axisymetrical forging with a hammer

    NASA Astrophysics Data System (ADS)

    Meng, Fanjuan; Labergere, Carl; Lafon, Pascal

    2011-05-01

    In metal forming process, the forging die design is the most important step for products quality control. Reasonable dies shape can not only reduce raw material cost but also improving material flow and eliminating defects. The main objective of this paper is to obtain some optimal parameters of the initial billet and forging dies shape according to the simulation results of a two-step metal forming process (platting step and forging step). To develop this metal forming process optimization system several numerical tools are required: geometric modelling (CATIA V5™), FEM analysis (ABAQUS®), work-flow control and optimization computation (MODEFRONTIER®). This study is done in three stages: simulating the two-step metal forming process, building surrogate meta-models to relate response and variables and optimizing the process by using advanced optimization algorithms. In this paper, a two-step axisymmetric metal forming project was studied as an example. By using our simulation model, we get 581 correct real simulation results totally. According to all these real values, we build the surrogate meta-models and obtain Pareto points for a two-objective optimization process. The choice of a solution in all Pareto points will be done by the engineer who can choose his best values according to their criterions of project.

  19. Forging of Advanced Disk Alloy LSHR

    NASA Technical Reports Server (NTRS)

    Gabb, Timothy P.; Gayda, John; Falsey, John

    2005-01-01

    The powder metallurgy disk alloy LSHR was designed with a relatively low gamma precipitate solvus temperature and high refractory element content to allow versatile heat treatment processing combined with high tensile, creep and fatigue properties. Grain size can be chiefly controlled through proper selection of solution heat treatment temperatures relative to the gamma precipitate solvus temperature. However, forging process conditions can also significantly influence solution heat treatment-grain size response. Therefore, it is necessary to understand the relationships between forging process conditions and the eventual grain size of solution heat treated material. A series of forging experiments were performed with subsequent subsolvus and supersolvus heat treatments, in search of suitable forging conditions for producing uniform fine grain and coarse grain microstructures. Subsolvus, supersolvus, and combined subsolvus plus supersolvus heat treatments were then applied. Forging and subsequent heat treatment conditions were identified allowing uniform fine and coarse grain microstructures.

  20. HYDRODYNAMIC COMPRESSIVE FORGING.

    DTIC Science & Technology

    HYDRODYNAMICS), (*FORGING, COMPRESSIVE PROPERTIES, LUBRICANTS, PERFORMANCE(ENGINEERING), DIES, TENSILE PROPERTIES, MOLYBDENUM ALLOYS , STRAIN...MECHANICS), BERYLLIUM ALLOYS , NICKEL ALLOYS , CASTING ALLOYS , PRESSURE, FAILURE(MECHANICS).

  1. Phased Array Ultrasonic Inspection of Titanium Forgings

    SciTech Connect

    Howard, P.; Klaassen, R.; Kurkcu, N.; Barshinger, J.; Chalek, C.; Nieters, E.; Sun, Zongqi; Fromont, F. de

    2007-03-21

    Aerospace forging inspections typically use multiple, subsurface-focused sound beams in combination with digital C-scan image acquisition and display. Traditionally, forging inspections have been implemented using multiple single element, fixed focused transducers. Recent advances in phased array technology have made it possible to perform an equivalent inspection using a single phased array transducer. General Electric has developed a system to perform titanium forging inspection based on medical phased array technology and advanced image processing techniques. The components of that system and system performance for titanium inspection will be discussed.

  2. Controlled Forging of a Nb Containing Microalloyed Steel for Automotive Applications

    NASA Astrophysics Data System (ADS)

    Nakhaie, Davood; Hosseini Benhangi, Pooya; Fazeli, Fateh; Mazinani, Mohammad; Zohourvahid Karimi, Ebrahim; Ghandehari Ferdowsi, Mahmoud Reza

    2012-12-01

    Controlled forging of microalloyed steels is a viable economical process for the manufacture of automotive parts. Ferrite grain refinement and precipitation hardening are the major microstructural parameters to enhance the mechanical properties of the forged components. In the current study, a modified thermomechanical treatment for additional ferrite grain refinement is developed by exploiting the effect of Nb in increasing the T NR (no recrystallization temperature) and via phase transformation from a pancaked austenite. This is accomplished by performing the final passes of forging below the T NR temperature followed by a controlled cooling stage to produce a mixture of fine grained ferrite, small scaled acicular ferrite as well as a limited amount of martensite. The effect of processing parameters in terms of forging strain, cooling rate and aging condition on the microstructure and mechanical properties of a medium carbon, Nb containing microalloyed steel is investigated. An attempt is made to identify a suitable microstructure that provides a proper combination of high strength and good impact toughness. The processing-microstructure relationships for the proposed novel forging procedure are discussed, and directions for further improvements are outlined.

  3. Superplastic forging nitride ceramics

    DOEpatents

    Panda, P.C.; Seydel, E.R.; Raj, R.

    1988-03-22

    A process is disclosed for preparing silicon nitride ceramic parts which are relatively flaw free and which need little or no machining, said process comprising the steps of: (a) preparing a starting powder by wet or dry mixing ingredients comprising by weight from about 70% to about 99% silicon nitride, from about 1% to about 30% of liquid phase forming additive and from 1% to about 7% free silicon; (b) cold pressing to obtain a preform of green density ranging from about 30% to about 75% of theoretical density; (c) sintering at atmospheric pressure in a nitrogen atmosphere at a temperature ranging from about 1,400 C to about 2,200 C to obtain a density which ranges from about 50% to about 100% of theoretical density and which is higher than said preform green density, and (d) press forging workpiece resulting from step (c) by isothermally uniaxially pressing said workpiece in an open die without initial contact between said workpiece and die wall perpendicular to the direction of pressing and so that pressed workpiece does not contact die wall perpendicular to the direction of pressing, to substantially final shape in a nitrogen atmosphere utilizing a temperature within the range of from about 1,400 C to essentially 1,750 C and strain rate within the range of about 10[sup [minus]7] to about 10[sup [minus]1] seconds[sup [minus]1], the temperature and strain rate being such that surface cracks do not occur, said pressing being carried out to obtain a shear deformation greater than 30% whereby superplastic forging is effected.

  4. Effect of Process Parameters on Microstructure and Hardness of Oxide Dispersion Strengthened 18Cr Ferritic Steel

    NASA Astrophysics Data System (ADS)

    Nagini, M.; Vijay, R.; Rajulapati, Koteswararao V.; Rao, K. Bhanu Sankara; Ramakrishna, M.; Reddy, A. V.; Sundararajan, G.

    2016-08-01

    Pre-alloyed ferritic 18Cr steel (Fe-18Cr-2.3W-0.3Ti) powder was milled with and without nano-yttria in high-energy ball mill for varying times until steady-state is reached. The milled powders were consolidated by upset forging followed by hot extrusion. Microstructural changes were examined at all stages of processing (milling, upset forging, and extrusion). In milled powders, crystallite size decreases and hardness increases with increasing milling time reaching a steady-state beyond 5 hours. The size of Y2O3 particles in powders decreases with milling time and under steady-state milling conditions; the particles either dissolve in matrix or form atomic clusters. Upset forged sample consists of unrecrystallized grain structure with few pockets of fine recrystallized grains and dispersoids of 2 to 4 nm. In extruded and annealed rods, the particles are of cuboidal Y2Ti2O7 at all sizes and their size decreased from 15 nm to 5 nm along with significant increase in number density. The oxide particles in ODS6 are of cuboidal Y2Ti2O7 with diamond cubic crystal structure ( Fd bar{3} m) having a lattice parameter of 10.1 Å and are semicoherent with the matrix. The hardness values of extruded and annealed samples predicted by linear summation model compare well with measured values.

  5. Enhancement of Aluminum Alloy Forgings through Rapid Billet Heating

    SciTech Connect

    Kervick, R.; Blue, C. A.; Kadolkar, P. B.; Ando, T.; Lu, H.; Nakazawa, K.; Mayer, H.; Mochnal, G.

    2006-06-01

    Forging is a manufacturing process in which metal is pressed, pounded or squeezed under great pressure and, often, under high strain rates into high-strength parts known as forgings. The process is typically performed hot by preheating the metal to a desired temperature before it is worked. The forging process can create parts that are stronger than those manufactured by any other metal working process. Forgings are almost always used where reliability and human safety are critical. Forgings are normally component parts contained inside assembled items such airplanes, automobiles, tractors, ships, oil drilling equipment, engines missiles, and all kinds of capital equipment Forgings are stronger than castings and surpass them in predictable strength properties, producing superior strength that is assured, part to part.

  6. Forging of FeAl intermetallic compounds

    SciTech Connect

    Flores, O.; Juarez, J.; Campillo, B.; Martinez, L.; Schneibel, J.H.

    1994-09-01

    Much activity has been concentrated on the development of intermetallic compounds with the aim of improving tensile ductility, fracture toughness and high notch sensitivity in order to develop an attractive combination of properties for high and low temperature applications. This paper reports experience in processing and forging of FeAl intermetallic of B2 type. During the experiments two different temperatures were employed, and the specimens were forged after annealing in air, 10{sup {minus}2} torr vacuum and argon. From the results it was learned that annealing FeAl in argon atmosphere prior to forging resulted in better deformation behavior than for the other two environments. For the higher forging temperature used in the experiments (700C), the as-cast microstructure becomes partially recrystallized.

  7. 2016 Accomplishments. Tritium aging studies on stainless steel. Forging process effects on the fracture toughness properties of tritium-precharged stainless steel

    SciTech Connect

    Morgan, Michael J.

    2017-01-01

    Forged austenitic stainless steels are used as the materials of construction for pressure vessels designed to contain tritium at high pressure. These steels are highly resistant to tritium-assisted fracture but their resistance can depend on the details of the forging microstructure. During FY16, the effects of forging strain rate and deformation temperature on the fracture toughness properties of tritium-exposed-and-aged Type 304L stainless steel were studied. Forgings were produced from a single heat of steel using four types of production forging equipment – hydraulic press, mechanical press, screw press, and high-energy-rate forging (HERF). Each machine imparted a different nominal strain rate during the deformation. The objective of the study was to characterize the J-Integral fracture toughness properties as a function of the industrial strain rate and temperature. The second objective was to measure the effects of tritium and decay helium on toughness. Tritium and decay helium effects were measured by thermally precharging the as-forged specimens with tritium gas at 34.5 MPa and 350°C and aging for up to five years at -80°C to build-in decay helium prior to testing. The results of this study show that the fracture toughness properties of the as-forged steels vary with forging strain rate and forging temperature. The effect is largely due to yield strength as the higher-strength forgings had the lower toughness values. For non-charged specimens, fracture toughness properties were improved by forging at 871°C versus 816°C and Screw-Press forgings tended to have lower fracture toughness values than the other forgings. Tritium exposures reduced the fracture toughness values remarkably to fracture toughness values averaging 10-20% of as-forged values. However, forging strain rate and temperature had little or no effect on the fracture toughness after tritium precharging and aging. The result was confirmed by fractography which indicated that fracture modes

  8. Forging Long Shafts On Disks

    NASA Technical Reports Server (NTRS)

    Tilghman, Chris; Askey, William; Hopkins, Steven

    1989-01-01

    Isothermal-forging apparatus produces long shafts integral with disks. Equipment based on modification of conventional isothermal-forging equipment, required stroke cut by more than half. Enables forging of shafts as long as 48 in. (122 cm) on typical modified conventional forging press, otherwise limited to making shafts no longer than 18 in. (46cm). Removable punch, in which forged material cools after plastic deformation, essential novel feature of forging apparatus. Technology used to improve such products as components of gas turbines and turbopumps and of other shaft/disk parts for powerplants, drive trains, or static structures.

  9. Isothermal Roll Forging of T55 Compressor Blades

    DTIC Science & Technology

    1977-12-01

    with: (1) high strength at the blade forging temperature ; (2) good resistance to deformation and fracture when repeatedly cycled to the forging...feedstock, having lower room temperature strength, buckled under the same load resulting in only partial fill of the dies. The high force (6000 lb...Flash Control 16 3.1.5 Roll Forge Atmosphere 15 3.1.6 Roll Forge Lubricant 17 3.1.7 Temperature Control 17 3.2 Task 2 - Process Selection 18 3.3 Task

  10. 2014 Accomplishments-Tritium aging studies on stainless steel: Fracture toughness properties of forged stainless steels-Effect of hydrogen, forging strain rate, and forging temperature

    SciTech Connect

    Morgan, Michael J.

    2015-02-01

    Forged stainless steels are used as the materials of construction for tritium reservoirs. During service, tritium diffuses into the reservoir walls and radioactively decays to helium-3. Tritium and decay helium cause a higher propensity for cracking which could lead to a tritium leak or delayed failure of a tritium reservoir. The factors that affect the tendency for crack formation and propagation include: Environment; steel type and microstructure; and, vessel configuration (geometry, pressure, residual stress). Fracture toughness properties are needed for evaluating the long-term effects of tritium on their structural properties. Until now, these effects have been characterized by measuring the effects of tritium on the tensile and fracture toughness properties of specimens fabricated from experimental forgings in the form of forward-extruded cylinders. A key result of those studies is that the long-term cracking resistance of stainless steels in tritium service depends greatly on the interaction between decay helium and the steels’ forged microstructure. New experimental research programs are underway and are designed to measure tritium and decay helium effects on the cracking properties of stainless steels using actual tritium reservoir forgings instead of the experimental forgings of past programs. The properties measured should be more representative of actual reservoir properties because the microstructure of the specimens tested will be more like that of the tritium reservoirs. The programs are designed to measure the effects of key forging variables on tritium compatibility and include three stainless steels, multiple yield strengths, and four different forging processes. The effects on fracture toughness of hydrogen and crack orientation were measured for type 316L forgings. In addition, hydrogen effects on toughness were measured for Type 304L block forgings having two different yield strengths. Finally, fracture toughness properties of type 304L

  11. Methodology for the analysis of the impact of the forging parameters on metallurgy and mechanical properties in case of solid electromagnetic manufactured parts

    NASA Astrophysics Data System (ADS)

    Borsenberger, Marc; Baudouin, Cyrille; Benabou, Abdelkader; Bigot, Régis; Faverolle, Pierre; Mipo, Jean-Claude

    2016-10-01

    For electromagnetic applications the microstructure and the final mechanical state are key parameters. These can be obtained by a judicious choice of the material, a particular design like laminated steels but also through the determination and the mastering of the fabrication process. This present paper contains a brief introduction to electromagnetics and the qualification of a "good" electromagnetic quality. Then the article highlights, based on literature, first the influence of the process parameters on microstructure, mechanical state and secondly the impact these properties themselves on magnetic properties. Eventually, a methodology is proposed in order to predict the functional behavior of a part in its final system, taking into account its manufacturing process. The academic study case presented here can illustrate such a methodology. This kind of methodology includes in particular experimental tests, physical analysis and numerical modeling.

  12. Partners: Forging Strong Relationships.

    ERIC Educational Resources Information Center

    Spears, Ellen, Ed.

    1999-01-01

    This newsletter issue asserts that sound, effective relationships in which diverse groups of people and organizations work together toward a common goal are the basis of the collaborative efforts in education that can accomplish change. The first article, "Partners: Forging Strong Relationships" (Sarah E. Torian), briefly describes the…

  13. Fallon FORGE Well Lithologies

    SciTech Connect

    Doug Blankenship

    2016-03-01

    x,y,z text file of the downhole lithologic interpretations in the wells in and around the Fallon FORGE site. All the relevant information is in the file header (the spatial reference, the projection etc.) In addition all the fields in the data file are identified in the header.

  14. Near-Net Forging Technology Demonstration Program

    NASA Technical Reports Server (NTRS)

    Hall, I. Keith

    1996-01-01

    Significant advantages in specific mechanical properties, when compared to conventional aluminum (Al) alloys, make aluminum-lithium (Al-Li) alloys attractive candidate materials for use in cryogenic propellant tanks and dry bay structures. However, the cost of Al-Li alloys is typically five times that of 2219 aluminum. If conventional fabrication processes are employed to fabricate launch vehicle structure, the material costs will restrict their utilization. In order to fully exploit the potential cost and performance benefits of Al-Li alloys, it is necessary that near-net manufacturing methods be developed to off-set or reduce raw material costs. Near-net forging is an advanced manufacturing method that uses elevated temperature metal movement (forging) to fabricate a single piece, near-net shape, structure. This process is termed 'near-net' because only a minimal amount of post-forge machining is required. The near-net forging process was developed to reduce the material scrap rate (buy-to-fly ratio) and fabrication costs associated with conventional manufacturing methods. The goal for the near-net forging process, when mature, is to achieve an overall cost reduction of approximately 50 percent compared with conventional manufacturing options for producing structures fabricated from Al-Li alloys. This NASA Marshall Space Flight Center (MSFC) sponsored program has been a part of a unique government / industry partnership, coordinated to develop and demonstrate near-net forging technology. The objective of this program was to demonstrate scale-up of the near-net forging process. This objective was successfully achieved by fabricating four integrally stiffened, 170- inch diameter by 20-inch tall, Al-Li alloy 2195, Y-ring adapters. Initially, two 2195 Al-Li ingots were converted and back extruded to produce four cylindrical blockers. Conventional ring rolling of the blockers was performed to produce ring preforms, which were then contour ring rolled to produce

  15. Establishment of a Computer-Aided Design (CAD)/Computer-Aided Manufacturing (CAM) Process for the Production of Cold Forged Gears

    DTIC Science & Technology

    1984-01-01

    Continue on reverse side if necessary and Identify by block number) Computer Aided Design/Manufacturing (CAD/CAM), Spur and Helical Gears, Cold Forging...for cold forging spur and helical gears. The geometry of the spur and helical gears has been obtained from the kinematics of the hobbing/shaper machines...or shaping) to cut the electrode for a helical gear die were then computed using the corrections described above. A computer program called GEARDI

  16. Superplastic forging nitride ceramics

    DOEpatents

    Panda, Prakash C.; Seydel, Edgar R.; Raj, Rishi

    1988-03-22

    The invention relates to producing relatively flaw free silicon nitride ceramic shapes requiring little or no machining by superplastic forging This invention herein was made in part under Department of Energy Grant DE-AC01-84ER80167, creating certain rights in the United States Government. The invention was also made in part under New York State Science and Technology Grant SB1R 1985-10.

  17. Surveillance of industrial processes with correlated parameters

    DOEpatents

    White, Andrew M.; Gross, Kenny C.; Kubic, William L.; Wigeland, Roald A.

    1996-01-01

    A system and method for surveillance of an industrial process. The system and method includes a plurality of sensors monitoring industrial process parameters, devices to convert the sensed data to computer compatible information and a computer which executes computer software directed to analyzing the sensor data to discern statistically reliable alarm conditions. The computer software is executed to remove serial correlation information and then calculate Mahalanobis distribution data to carry out a probability ratio test to determine alarm conditions.

  18. Surveillance of industrial processes with correlated parameters

    DOEpatents

    White, A.M.; Gross, K.C.; Kubic, W.L.; Wigeland, R.A.

    1996-12-17

    A system and method for surveillance of an industrial process are disclosed. The system and method includes a plurality of sensors monitoring industrial process parameters, devices to convert the sensed data to computer compatible information and a computer which executes computer software directed to analyzing the sensor data to discern statistically reliable alarm conditions. The computer software is executed to remove serial correlation information and then calculate Mahalanobis distribution data to carry out a probability ratio test to determine alarm conditions. 10 figs.

  19. Computer-Aided Design of Manufacturing Chain Based on Closed Die Forging for Hardly Deformable Cu-Based Alloys

    NASA Astrophysics Data System (ADS)

    Pietrzyk, Maciej; Kuziak, Roman; Pidvysots'kyy, Valeriy; Nowak, Jarosław; Węglarczyk, Stanisław; Drozdowski, Krzysztof

    2013-07-01

    Two copper-based alloys were considered, Cu-1 pct Cr and Cu-0.7 pct Cr-1 pct Si-2 pct Ni. The thermal, electrical, and mechanical properties of these alloys are given in the paper and compared to pure copper and steel. The role of aging and precipitation kinetics in hardening of the alloys is discussed based upon the developed model. Results of plastometric tests performed at various temperatures and various strain rates are presented. The effect of the initial microstructure on the flow stress was investigated. Rheologic models for the alloys were developed. A finite element (FE) model based on the Norton-Hoff visco-plastic flow rule was applied to the simulation of forging of the alloys. Analysis of the die wear for various processes of hot and cold forging is presented as well. A microstructure evolution model was implemented into the FE code, and the microstructure and mechanical properties of final products were predicted. Various variants of the manufacturing cycles were considered. These include different preheating schedules, hot forging, cold forging, and aging. All variants were simulated using the FE method and loads, die filling, tool wear, and mechanical properties of products were predicted. Three variants giving the best combination of forging parameters were selected and industrial trials were performed. The best manufacturing technology for the copper-based alloys is proposed.

  20. Effect of Variants of Thermomechanical Working and Annealing Treatment on Titanium Alloy Ti6Al4V Closed Die Forgings

    NASA Astrophysics Data System (ADS)

    Gupta, R. K.; Kumar, V. Anil; Kumar, P. Ram

    2016-06-01

    Performance of titanium alloy Ti6Al4V pressure vessels made of closed die forged domes of route `B' (multiple step forged and mill annealed) is reported to be better than route `A' (single/two step forged and mill annealed). Analysis revealed that forgings processed through route `B' have uniformity in microstructure and yield strength at various locations within the forging, as compared to that of route `A.' It is attributed to in-process recrystallization (dynamic as well as static) of route `B' forgings as compared to limited recrystallization of route `A' forgings. Further, post-forging recrystallization annealing (RA) effect is found to be more significant for route `A' forgings in achieving uniform microstructure and mechanical properties, since route `B' forgings have already undergone similar phenomenon during the thermomechanical working process itself. Considering prime importance of yield strength, statistical scatter in yield strength values within the forgings have been evaluated for forgings of both the routes. Standard deviation in the yield strength of route `B' forgings was lower (<10 MPa) as compared to route `A' (>15 MPa), which later became lower (~10 MPa) after RA with a minor decrease in yield strength. The present work discusses these variants of thermomechanical processing along with annealing to achieve better uniformity in properties and microstructure.

  1. Visual parameter optimisation for biomedical image processing

    PubMed Central

    2015-01-01

    Background Biomedical image processing methods require users to optimise input parameters to ensure high-quality output. This presents two challenges. First, it is difficult to optimise multiple input parameters for multiple input images. Second, it is difficult to achieve an understanding of underlying algorithms, in particular, relationships between input and output. Results We present a visualisation method that transforms users' ability to understand algorithm behaviour by integrating input and output, and by supporting exploration of their relationships. We discuss its application to a colour deconvolution technique for stained histology images and show how it enabled a domain expert to identify suitable parameter values for the deconvolution of two types of images, and metrics to quantify deconvolution performance. It also enabled a breakthrough in understanding by invalidating an underlying assumption about the algorithm. Conclusions The visualisation method presented here provides analysis capability for multiple inputs and outputs in biomedical image processing that is not supported by previous analysis software. The analysis supported by our method is not feasible with conventional trial-and-error approaches. PMID:26329538

  2. Effects of process parameters on hydrothermal carbonization

    NASA Astrophysics Data System (ADS)

    Uddin, Md. Helal

    In recent years there has been increased research activity in renewable energy, especially upgrading widely available lignicellulosic biomass, in a bid to counter the increasing environmental concerns related with the use of fossil fuels. Hydrothermal carbonization (HTC), also known as wet torrefaction or hot water pretreatment, is a process for pretreatment of diverse lignocellulosic biomass feedstocks, where biomass is treated under subcritical water conditions in short contact time to produce high-value products. The products of this process are: a solid mass characterized as biochar/biocoal/biocarbon, which is homogeneous, energy dense, and hydrophobic; a liquid stream composed of five and six carbon sugars, various organic acids, and 5-HMF; and a gaseous stream, mainly CO2. A number of process parameters are considered important for the extensive application of the HTC process. Primarily, reaction temperature determines the characteristics of the products. In the solid product, the oxygen carbon ratio decreases with increasing reaction temperature and as a result, HTC biochar has the similar characteristics to low rank coal. However, liquid and gaseous stream compositions are largely correlated with the residence time. Biomass particle size can also limit the reaction kinetics due to the mass transfer effect. Recycling of process water can help to minimize the utility consumption and reduce the waste treatment cost as a result of less environmental impact. Loblolly pine was treated in hot compressed water at 200 °C, 230 °C, and 260 °C with 5:1 water:biomass mass ratio to investigate the effects of process parameters on HTC. The solid product were characterized by their mass yields, higher heating values (HHV), and equilibrium moisture content (EMC), while the liquid were characterized by their total organic carbon content and pH value.

  3. Prediction of Microstructure in High-Strength Ductile Forging Parts

    SciTech Connect

    Urban, M.; Back, A.; Hirt, G.; Keul, C.; Bleck, W.

    2010-06-15

    Governmental, environmental and economic demands call for lighter, stiffer and at the same time cheaper products in the vehicle industry. Especially safety relevant parts have to be stiff and at the same time ductile. The strategy of this project was to improve the mechanical properties of forging steel alloys by employing a high-strength and ductile bainitic microstructure in the parts while maintaining cost effective process chains to reach these goals for high stressed forged parts. Therefore, a new steel alloy combined with an optimized process chain has been developed. To optimize the process chain with a minimum of expensive experiments, a numerical approach was developed to predict the microstructure of the steel alloy after the process chain based on FEM simulations of the forging and cooling combined with deformation-time-temperature-transformation-diagrams.

  4. West Flank Coso, CA FORGE Seismic Reflection

    SciTech Connect

    Doug Blankenship

    2016-05-16

    PDFs of seismic reflection profiles 101,110, 111 local to the West Flank FORGE site. 45 line kilometers of seismic reflection data are processed data collected in 2001 through the use of vibroseis trucks. The initial analysis and interpretation of these data was performed by Unruh et al. (2001). Optim processed these data by inverting the P-wave first arrivals to create a 2-D velocity structure. Kirchhoff images were then created for each line using velocity tomograms (Unruh et al., 2001).

  5. 29 CFR 1910.218 - Forging machines.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 29 Labor 5 2014-07-01 2014-07-01 false Forging machines. 1910.218 Section 1910.218 Labor... OCCUPATIONAL SAFETY AND HEALTH STANDARDS Machinery and Machine Guarding § 1910.218 Forging machines. (a... other identifier, for the forging machine which was inspected. (ii) Scheduling and recording...

  6. 29 CFR 1910.218 - Forging machines.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 29 Labor 5 2013-07-01 2013-07-01 false Forging machines. 1910.218 Section 1910.218 Labor... OCCUPATIONAL SAFETY AND HEALTH STANDARDS Machinery and Machine Guarding § 1910.218 Forging machines. (a... other identifier, for the forging machine which was inspected. (ii) Scheduling and recording...

  7. 29 CFR 1910.218 - Forging machines.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 29 Labor 5 2011-07-01 2011-07-01 false Forging machines. 1910.218 Section 1910.218 Labor... OCCUPATIONAL SAFETY AND HEALTH STANDARDS Machinery and Machine Guarding § 1910.218 Forging machines. (a... other identifier, for the forging machine which was inspected. (ii) Scheduling and recording...

  8. Effect of the size of transition-metal aluminides on the structure of 1570C aluminum alloy processed by hot multidirectional isothermal forging

    NASA Astrophysics Data System (ADS)

    Mukhametdinova, Oksana; Ilyasov, Rafis; Nugmanov, Dayan; Avtokratova, Elena; Sitdikov, Oleg; Markushev, Michael

    2016-11-01

    The effect of the size of nanoscale Al3(Sc, Zr) precipitates on the grain refinement in 1570C Al alloy (Al-5Mg-0.2Sc-0.08Zr-0.002Be) during multidirectional isothermal forging (MIF) to the total true strain 4.2 at 450°C (0.77Tm) is investigated. At early MIF stages, arrays of new fine (sub)grains with low- and high-angle boundaries are formed near original grain boundaries followed by an increase in their number and boundary misorientations at larger strains. It is shown that in an alloy with finer dispersoids the grain structure with a less volume fraction and size of fine grains as well as with a less fraction of high-angle boundaries and average misorientation of deformation-induced boundaries is developed. The role of dispersed phases in the alloy grain refinement at elevated temperature is discussed.

  9. Finite Element Modeling of Superplastic Sheet Forming Processes. Identification of Rheological and Tribological Parameters by Inverse Method

    NASA Astrophysics Data System (ADS)

    Bellet, Michel; Massoni, Elisabeth; Boude, Serge

    2004-06-01

    Superplastic forming is a thermoforming-like process commonly applied to titanium and aluminum alloys at high temperature and in specific conditions. This paper presents the application of an inverse analysis technique to the identification of rheological and tribological parameters. The method consists of two steps. First, two different kinds of forming tests have been carried out for rheological and tribological identification, using specific mold shapes. Accurate instrumentation and measurements have been done in order to feed an experimental database (values of appropriate observables). In a second step, the development of an inverse method has been carried out. It consists of the minimization of an objective function representative of the distance — in a least squares sense — between measured and calculated values of the observables. The algorithm, which is coupled with the finite element model FORGE2®, is based on a Gauss-Newton method, including a sensitivity matrix calculated by the semi-analytical method.

  10. A New Method for Controlling Billet Temperature During Isothermal Die Forging of a Complex Superalloy Casing

    NASA Astrophysics Data System (ADS)

    Lin, Y. C.; Wu, Xian-Yang

    2015-09-01

    Isothermal die forging is one of near net-shape metal-forming technologies. Strict control of billet temperature during isothermal die forging is a guarantee for the excellent properties of final product. In this study, a new method is proposed to accurately control the billet temperature of complex superalloy casing, based on the finite element simulation and response surface methodology (RSM). The proposed method is accomplished by the following two steps. Firstly, the thermal compensation process is designed and optimized to overcome the inevitable heat loss of dies during hot forging. i.e., the layout and opening time of heaters assembled on die sleeves are optimized. Then, the effects of forging speed (the pressing velocity of hydraulic machine) and its changing time on the maximum billet temperature are discussed. Furthermore, the optimized forging speed and its changing time are obtained by RSM. Comparisons between the optimized and conventional die forging processes indicate that the proposed method can effectively control the billet temperature within the optimal forming temperature range. So, the optimized die forging processes can guarantee the high volume fraction of dynamic recrystallization, and restrict the rapid growth of grains in the forged superalloy casing.

  11. [Research on the inner wall condition monitoring method of ring forgings based on infrared spectra].

    PubMed

    Fu, Xian-bin; Liu, Bin; Wei, Bin; Zhang, Yu-cun; Liu, Zhao-lun

    2015-01-01

    In order to grasp the inner wall condition of ring forgings, an inner wall condition monitoring method based on infrared spectra for ring forgings is proposed in the present paper. Firstly, using infrared spectroscopy the forgings temperature measurement system was built based on the three-level FP-cavity LCTF. The two single radiation spectra from the forgings' surface were got using the three-level FP-cavity LCTF. And the temperature measuring of the surface forgings was achieved according to the infrared double-color temperature measuring principle. The measuring accuracy can be greatly improved by this temperature measurement method. Secondly, on the basis of the Laplace heat conduction differential equation the inner wall condition monitoring model was established by the method of separating variables. The inner wall condition monitoring of ring forgings was realized via combining the temperature data and the forgings own parameter information. Finally, this method is feasible according to the simulation experiment. The inner wall condition monitoring method can provide the theoretical basis for the normal operating of the ring forgings.

  12. Powder Metallurgy Forged Gear Development

    DTIC Science & Technology

    1985-03-01

    Unclassified) 12. PERSONAL AUTHOR(S) D. H. Ro, B. L. Ferguson, S. Pillay, D. T. Ostberg 13a. TYPE OF REPORT 13b. TIME COVERED 14. DATE OF REPORT (Year, Month...Method Water Atomized SelecCion -Initial Alloy Distribution Prealloyed -Particle Size Distribution -100 Mesh kForging Quality) Uxmtpaction -Lubricant Zinc

  13. Evaluation of Control Parameters for the Activated Sludge Process

    ERIC Educational Resources Information Center

    Stall, T. Ray; Sherrard, Josephy H.

    1978-01-01

    An evaluation of the use of the parameters currently being used to design and operate the activated sludge process is presented. The advantages and disadvantages for the use of each parameter are discussed. (MR)

  14. HYDROGEN-ASSISTED FRACTURE IN FORGED TYPE 304L AUSTENITIC STAINLESS STEEL

    SciTech Connect

    Switzner, Nathan; Neidt, Ted; Hollenbeck, John; Knutson, J.; Everhart, Wes; Hanlin, R.; Bergen, R.; Balch, D. K.

    2012-09-06

    Austenitic stainless steels generally have good resistance to hydrogen-assisted fracture; however, structural designs for high-pressure gaseous hydrogen are constrained by the low strength of this class of material. Forging is used to increase the low strength of austenitic stainless steels, thus improving the efficiency of structural designs. Hydrogen-assisted racture, however, depends on microstructural details associated with manufacturing. In this study, hydrogen-assisted fracture of forged type 304L austenitic stainless steel is investigated. Microstructural variation in multi-step forged 304L was achieved by forging at different rates and temperatures, and by process annealing. High internal hydrogen content in forged type 304L austenitic stainless steel is achieved by thermal precharging in gaseous hydrogen and results in as much as 50% reduction of tensile ductility.

  15. The development and production of thermo-mechanically forged tool steel spur gears

    NASA Technical Reports Server (NTRS)

    Bamberger, E. N.

    1973-01-01

    A development program to establish the feasibility and applicability of high energy rate forging procedures to tool steel spur gears was performed. Included in the study were relatively standard forging procedures as well as a thermo-mechanical process termed ausforming. The subject gear configuration utilized was essentially a standard spur gear having 28 teeth, a pitch diameter of 3.5 inches and a diametral pitch of 8. Initially it had been planned to use a high contact ratio gear design, however, a comprehensive evaluation indicated that severe forging problems would be encountered as a result of the extremely small teeth required by this type of design. The forging studies were successful in achieving gear blanks having integrally formed teeth using both standard and thermo-mechanical forging procedures.

  16. Fallon FORGE Well Temp data

    SciTech Connect

    Doug Blankenship

    2016-03-01

    x,y,z downhole temperature data for wells in and around the Fallon FORGE site. Data for the following wells are included: 82-36, 82-19, 84.31, 61-36, 88-24, FOH-3D, FDU-1, and FDU-2. Data are formatted in txt format and in columns for importing into Earthvision Software. Column headers and coordinate system information is stored in the file header.

  17. Laser-dispersing of forging tools using AlN-ceramics

    NASA Astrophysics Data System (ADS)

    Noelke, C.; Luecke, M.; Kaierle, S.; Wesling, V.; Overmeyer, L.

    2014-02-01

    Forging tools for aluminum work pieces show an increased adhesive wear due to cold welding during the forging process. Laser dispersing offers at this point a great potential to fabricate protective layers or tracks with tailored properties that reduce abrasive or adhesive wear at the surface of highly stressed components. Using different process strategies, four metal ceramic compounds applied on two substrate geometries were investigated regarding their structural and mechanical properties and their performance level. The subsequent forging tests have pointed out a positive effect and less adhesive residuals on the laser dispersed tool surface.

  18. Assessment of NASA Dual Microstructure Heat Treatment Method for Multiple Forging Batch Heat Treatment

    NASA Technical Reports Server (NTRS)

    Gayda, John (Technical Monitor); Lemsky, Joe

    2004-01-01

    NASA dual microstructure heat treatment technology previously demonstrated on single forging heat treat batches of a generic disk shape was successfully demonstrated on a multiple disk batch of a production shape component. A group of four Rolls-Royce Corporation 3rd Stage AE2100 forgings produced from alloy ME209 were successfully dual microstructure heat treated as a single heat treat batch. The forgings responded uniformly as evidenced by part-to-part consistent thermocouple recordings and resultant macrostructures, and from ultrasonic examination. Multiple disk DMHT processing offers a low cost alternative to other published dual microstructure processing techniques.

  19. Process parameters optimization in ion exchange 238Pu aqueous processing

    NASA Astrophysics Data System (ADS)

    Pansoy-Hjelvik, M. E.; Nixon, J.; Laurinat, J.; Brock, J.; Silver, G.; Reimus, M.; Ramsey, K. B.

    2000-07-01

    This paper describes bench-scale efforts (5-7 grams of 238Pu) to optimize the ion exchange process for 234U separation with minimal 238Pu losses to the effluent and wash liquids. The bench-scale experiments also determine the methodology to be used for the full-scale process: 5 kg238Pu annual throughput. Heat transfer calculations used to determine the thermal gradients expected during ion exchange processing are also described. The calculations were performed in collaboration with Westinghouse Savannah River Technology Center (WSRTC) and provide information for the design of the full-scale ion exchange equipment.

  20. Numerical analysis of rheological and tribological behavior influence on 16MnCr5 forging fibering

    NASA Astrophysics Data System (ADS)

    Gavrus, A.; Pintilie, D.; Nedelcu, R.

    2016-10-01

    The present research work is focus on the influence of the rheological constitutive equation and friction law formulation on 16MnCr5 forging fibering. Numerical analysis using FE Forge® and Abaqus code show the importance of the rheological softening terms on the metals fibers morphology and position coordinate. Calibration of friction law and sensitivity of softening parameters corresponding to a Hansel-Spittel rheological equation have been studied.

  1. Hot forging of melt quenched powder: Microstructure development and kinetics of densification

    NASA Astrophysics Data System (ADS)

    Keshavan, Hrishikesh

    Hot powder forging is a new process for making scalable and cost-effective nanocrystalline ceramics. It utilizes powder typically between 5 mum to 25 mum to nucleate very stable crystallite sizes well below 100 nm. These particles superplastically deform at relatively moderate temperature and stress. Hence, rapid densification at high creep rates is achieved with limited grain growth. A novel way to achieve high creep rate is to take advantage of partially amorphous powders that are obtained by one of the many available rapid quenching processes. Our study uses a plasma flame to melt the spray-dried aggregates of a particular composition and rapidly quench into water that results in metastable, optically transparent powder. The plasma sprayed powder is first hot pressed to obtain cylindrical pellets and then hot-forged at various stresses and temperatures to obtain optimum creep rates. Eutectic oxide compositions were studied due to their low melting point and better glass forming ability in an effort to optimize both the composition and processing parameters. Five binary compositions of alumina, zirconia and magnesium aluminate spinel and the effect of adding borosilicate glass on creep rates and microstructure were investigated. Their phase evolution and crystallite growth were examined in a detailed annealing study. The final densities after hot forging were composition dependent and ranged from 86% to 100% at 1350°C. Creep rates of the binary eutectic increased by an order of magnitude when alumina was substituted with spinel or when borosilicate glass was added. The highest creep rate obtained would correspond to 10-4 1/s for 40 MPa at 1350°C. SEM studies confirm that the densification is by plastic deformation of particles. TEM studies reveal nano-sized zirconia either in an alumina or spinel matrix. The grain morphology was cellular in compositions without glass and acicular in compositions with glass.

  2. Parameter tuning of PVD process based on artificial intelligence technique

    NASA Astrophysics Data System (ADS)

    Norlina, M. S.; Diyana, M. S. Nor; Mazidah, P.; Rusop, M.

    2016-07-01

    In this study, an artificial intelligence technique is proposed to be implemented in the parameter tuning of a PVD process. Due to its previous adaptation in similar optimization problems, genetic algorithm (GA) is selected to optimize the parameter tuning of the RF magnetron sputtering process. The most optimized parameter combination obtained from GA's optimization result is expected to produce the desirable zinc oxide (ZnO) thin film from the sputtering process. The parameters involved in this study were RF power, deposition time and substrate temperature. The algorithm was tested to optimize the 25 datasets of parameter combinations. The results from the computational experiment were then compared with the actual result from the laboratory experiment. Based on the comparison, GA had shown that the algorithm was reliable to optimize the parameter combination before the parameter tuning could be done to the RF magnetron sputtering machine. In order to verify the result of GA, the algorithm was also been compared to other well known optimization algorithms, which were, particle swarm optimization (PSO) and gravitational search algorithm (GSA). The results had shown that GA was reliable in solving this RF magnetron sputtering process parameter tuning problem. GA had shown better accuracy in the optimization based on the fitness evaluation.

  3. Forging of eccentric co-extruded Al-Mg compounds and analysis of the interface strength

    NASA Astrophysics Data System (ADS)

    Förster, W.; Binotsch, C.; Awiszus, B.; Lehmann, T.; Müller, J.; Kirbach, C.; Stockmann, M.; Ihlemann, J.

    2016-03-01

    Within the subproject B3 of the Collaborative Research Center 692 it has been shown that Al-Mg compounds with a good bonding quality can be produced by hydrostatic coextrusion. During processing by forging, the aluminum sleeve is thinned in areas of high strains depending on the component geometry. To solve this problem an eccentric core arrangement during co-extrusion was investigated. Based on the results of FE-simulations, the experimental validation is presented in this work. Rods with an offset of 0.25, 0.5 and 0.75 mm were produced by eccentric hydrostatic co-extrusion. Ultrasonic testing was used to evaluate the bonding quality across the entire rods. For the forging investigations the basic process Rising was chosen. The still good bonding quality after forging was examined by dye penetrant testing and optical microscopy. For an optimal stress transfer between the materials across the entire component, a sufficient bonding between the materials is essential. To evaluate the interface strength, a special bending test was developed. For the conception of the bending specimens it was required to analyze the Rising specimens geometry. These analyses were performed using a reconstruction of the geometrical data based on computer tomography (CT) investigations. The comparison with the numerically deter-mined Rising specimen geometry shows good correlation. Parametric Finite Element Analyses of the bending test were used to develop the load case and the specimen geometry. By means of iterative adaption of load application, bearing and specimen geometry parameters, an advantageous stress state and experimentally applicable configuration were found. Based on this conception, the experimental setup was configured and bending tests were performed. The interface strength was deter-mined by the calculation of the maximum interlaminar interfacial tension stress using the experimental interface failure force and the bending FE model.

  4. Metal cutting analogy for establishing Friction Stir Welding process parameters

    NASA Astrophysics Data System (ADS)

    Stafford, Sylvester Allen

    A friction stir weld (FSW) is a solid state joining operation whose processing parameters are currently determined by lengthy trial and error methods. To implement FSWing rapidly in various applications will require an approach for predicting process parameters based on the physics of the process. Based on hot working conditions for metals, a kinematic model has been proposed for calculating the shear strain and shear strain rates during the FSW process, validation of the proposed model with direct measuring is difficult however. Since the shear strain and shear strain rates predicted for the FSW process, are similar to those predicted in metal cutting, validation of the FSW algorithms with microstructural studies of metal chips may be possible leading to the ability to predict FSW processing parameters.

  5. Effect of processing parameters on reaction bonding of silicon nitride

    NASA Technical Reports Server (NTRS)

    Richman, M. H.; Gregory, O. J.; Magida, M. B.

    1980-01-01

    Reaction bonded silicon nitride was developed. The relationship between the various processing parameters and the resulting microstructures was to design and synthesize reaction bonded materials with improved room temperature mechanical properties.

  6. Reactor pressure vessel with forged nozzles

    DOEpatents

    Desai, Dilip R.

    1993-01-01

    Inlet nozzles for a gravity-driven cooling system (GDCS) are forged with a cylindrical reactor pressure vessel (RPV) section to which a support skirt for the RPV is attached. The forging provides enhanced RPV integrity around the nozzle and substantial reduction of in-service inspection costs by eliminating GDCS nozzle-to-RPV welds.

  7. Automated Welding of Rotary Forge Hammers

    DTIC Science & Technology

    1994-05-01

    NUMBER OF PAGES Plasma Transferred Arc (PTA) Welding. Metal Inert Gas (MIG) Welding, 34 Metal Powder, Rotary Forge Hammers. Hardfacing 16. PRICE CODE 17...filled with required hardfacing materials ............................................... 26 8. Top and side schematic views, respectively, of forging...superalloy hardfacing deposit. In addition to the hardfacing layer, an underlying layer of buffer material must first be deposited to minimize cracking

  8. Investigation of influencing factors on friction during ring test in hot forging using FEM simulation

    NASA Astrophysics Data System (ADS)

    Sethy, Ritanjali; Galdos, Lander; Mendiguren, Joseba; Sáenz de Argandoña, Eneko

    2016-10-01

    Few studies have been undertaken to understand the friction in hot forming, especially when addressing the issue of varying input parameters. Better understanding of their role is therefore needed in order to obtain accurate results in numerical simulations. This paper numerically investigates the high temperature ring compression test to evaluate how frictional behaviour is affected by variations of input parameters (i.e. press velocity, Heat Transfer Coefficient (HTC), processing time, mesh size, material and tool temperature). The high temperature ring-compression process was simulated by means of Finite Element Modelling (FEM) using FORGE-3D software with the ring made of AISI 304L having ratio of outer diameter, inner diameter and height of 30:15:10. According to the results, the HTC and the press velocity have most significant effects on frictional behavior and the calibration curves needed to calculate the friction coefficients after experimental testing.

  9. Analysis of the thermo-mechanical deformations in a hot forging tool by numerical simulation

    NASA Astrophysics Data System (ADS)

    L-Cancelos, R.; Varas, F.; Martín, E.; Viéitez, I.

    2016-03-01

    Although programs have been developed for the design of tools for hot forging, its design is still largely based on the experience of the tool maker. This obliges to build some test matrices and correct their errors to minimize distortions in the forged piece. This phase prior to mass production consumes time and material resources, which makes the final product more expensive. The forging tools are usually constituted by various parts made of different grades of steel, which in turn have different mechanical properties and therefore suffer different degrees of strain. Furthermore, the tools used in the hot forging are exposed to a thermal field that also induces strain or stress based on the degree of confinement of the piece. Therefore, the mechanical behaviour of the assembly is determined by the contact between the different pieces. The numerical simulation allows to analyse different configurations and anticipate possible defects before tool making, thus, reducing the costs of this preliminary phase. In order to improve the dimensional quality of the manufactured parts, the work presented here focuses on the application of a numerical model to a hot forging manufacturing process in order to predict the areas of the forging die subjected to large deformations. The thermo-mechanical model developed and implemented with free software (Code-Aster) includes the strains of thermal origin, strains during forge impact and contact effects. The numerical results are validated with experimental measurements in a tooling set that produces forged crankshafts for the automotive industry. The numerical results show good agreement with the experimental tests. Thereby, a very useful tool for the design of tooling sets for hot forging is achieved.

  10. Time parameters and Lorentz transformations of relativistic stochastic processes.

    PubMed

    Dunkel, Jörn; Hänggi, Peter; Weber, Stefan

    2009-01-01

    Rules for the transformation of time parameters in relativistic Langevin equations are derived and discussed. In particular, it is shown that, if a coordinate-time-parametrized process approaches the relativistic Jüttner-Maxwell distribution, the associated proper-time-parametrized process converges to a modified momentum distribution, differing by a factor proportional to the inverse energy.

  11. Optimization of NLC machine parameters for specific physics processes

    SciTech Connect

    Thompson, Kathleen A

    1999-10-11

    We examine the optimization of NLC parameters at 500, 1000, and 1500 GeV c.m. energy for specific classes of physics processes, in particular, top and stop pair production, and W-W scattering processes. Our focus is on optimizing the luminosity spectrum, while maintaining or improving machine operability.

  12. Spray drying technique. I: Hardware and process parameters.

    PubMed

    Cal, Krzysztof; Sollohub, Krzysztof

    2010-02-01

    Spray drying is a transformation of feed from a fluid state into a dried particulate form by spraying the feed into a hot drying medium. The main aim of drying by this method in pharmaceutical technology is to obtain dry particles with desired properties. This review presents the hardware and process parameters that affect the properties of the dried product. The atomization devices, drying chambers, air-droplet contact systems, the collection of dried product, auxiliary devices, the conduct of the spray drying process, and the significance of the individual parameters in the drying process, as well as the obtained product, are described and discussed.

  13. Screw thread parameter measurement system based on image processing method

    NASA Astrophysics Data System (ADS)

    Rao, Zhimin; Huang, Kanggao; Mao, Jiandong; Zhang, Yaya; Zhang, Fan

    2013-08-01

    In the industrial production, as an important transmission part, the screw thread is applied extensively in many automation equipments. The traditional measurement methods of screw thread parameter, including integrated test methods of multiparameters and the single parameter measurement method, belong to contact measurement method. In practical the contact measurement exists some disadvantages, such as relatively high time cost, introducing easily human error and causing thread damage. In this paper, as a new kind of real-time and non-contact measurement method, a screw thread parameter measurement system based on image processing method is developed to accurately measure the outside diameter, inside diameter, pitch diameter, pitch, thread height and other parameters of screw thread. In the system the industrial camera is employed to acquire the image of screw thread, some image processing methods are used to obtain the image profile of screw thread and a mathematics model is established to compute the parameters. The C++Builder 6.0 is employed as the software development platform to realize the image process and computation of screw thread parameters. For verifying the feasibility of the measurement system, some experiments were carried out and the measurement errors were analyzed. The experiment results show the image measurement system satisfies the measurement requirements and suitable for real-time detection of screw thread parameters mentioned above. Comparing with the traditional methods the system based on image processing method has some advantages, such as, non-contact, easy operation, high measuring accuracy, no work piece damage, fast error analysis and so on. In the industrial production, this measurement system can provide an important reference value for development of similar parameter measurement system.

  14. A dimensionless parameter model for arc welding processes

    SciTech Connect

    Fuerschbach, P.W.

    1994-12-31

    A dimensionless parameter model previously developed for C0{sub 2} laser beam welding has been shown to be applicable to GTAW and PAW autogenous arc welding processes. The model facilitates estimates of weld size, power, and speed based on knowledge of the material`s thermal properties. The dimensionless parameters can also be used to estimate the melting efficiency, which eases development of weld schedules with lower heat input to the weldment. The mathematical relationship between the dimensionless parameters in the model has been shown to be dependent on the heat flow geometry in the weldment.

  15. Study on application of color filters in vision system of hot forgings

    NASA Astrophysics Data System (ADS)

    Bi, Chao; Fang, Jianguo; Li, Di; Qu, Xinghua

    2016-10-01

    In order to improve the quality and efficiency of forging process, it needs to execute on-line dimensional measurement of the forgings. In the paper, a laboratory color vision measuring system is set up and the combination of digital and physical filtering is adopted to improve the image quality based on the radiation characteristics of high-temperature forgings. The digital filtering technology is a kind of image processing methods, in which the R component of the forging image is removed. While, the physical filtering technology is achieved by optical filters installed in front of the CCD, in which strong self-emitted radiation from the hot parts can be filtered out. In order to evaluate the image quality, the image contrast is applied, which is generally defined as the difference value between average gray scale of object region and that of background region. In the experiments, image contrast derived with filters at different sample points set from 800°C to 1200°C is compared to determine the optimal scheme of filters to be selected. Results of experiments indicate that the application effect of filters is dissimilar when the forging is in different temperature ranges. Through comparison, the optimal selection scheme of filters is determined to derive high quality image of forgings at different temperatures, which lays a solid foundation for the subsequent image processing.

  16. Optimization of Gas Metal Arc Welding Process Parameters

    NASA Astrophysics Data System (ADS)

    Kumar, Amit; Khurana, M. K.; Yadav, Pradeep K.

    2016-09-01

    This study presents the application of Taguchi method combined with grey relational analysis to optimize the process parameters of gas metal arc welding (GMAW) of AISI 1020 carbon steels for multiple quality characteristics (bead width, bead height, weld penetration and heat affected zone). An orthogonal array of L9 has been implemented to fabrication of joints. The experiments have been conducted according to the combination of voltage (V), current (A) and welding speed (Ws). The results revealed that the welding speed is most significant process parameter. By analyzing the grey relational grades, optimal parameters are obtained and significant factors are known using ANOVA analysis. The welding parameters such as speed, welding current and voltage have been optimized for material AISI 1020 using GMAW process. To fortify the robustness of experimental design, a confirmation test was performed at selected optimal process parameter setting. Observations from this method may be useful for automotive sub-assemblies, shipbuilding and vessel fabricators and operators to obtain optimal welding conditions.

  17. Effect of process parameters on cavity pressure in injection molding

    NASA Astrophysics Data System (ADS)

    Wang, Quan; Zhen, Mengxiang; Wu, Zhenghuan; Cai, Yujun

    2017-03-01

    In this study, an experimental work is performed on the effect of injection molding parameters on the polymer pressure inside the mold cavity. Different process parameters of the injection molding are considered during the experimental work (packing pressure, packing time, injection pressure, mold temperature, and melt temperature). A set analyses are carried out by combining the process parameters based on the L16(45)Taguchi orthogonal design. The cavity pressure is measured with time by using Kistler pressure sensor at different injection molding cycles. The results show the packing pressure is significant factor of affecting the maximum of diverse spline cavity pressure. The results obtained specify well the developing of the cavity pressure inside the mold cavity during the injection molding cycles.

  18. Forging and Stamping Nonferrous Metals. Handbook.

    DTIC Science & Technology

    1984-05-10

    Tools, Power of Machines ............................................................ 199 Chapter IV. Elements of Construction of Stampings and Tools... Power of Machines ............................................................... 230 Chapter V. Technology of Forging and Stamping...Alloys ........ 570 References ............................................................... 603 Table of Contents

  19. Spray automated balancing of rotors - How process parameters influence performance

    NASA Technical Reports Server (NTRS)

    Smalley, A. J.; Baldwin, R. M.; Fleming, D. P.; Yuhas, J. S.

    1989-01-01

    This paper addresses the application of spray-automated balancing of rotors, and the influence that various operating parameters will have on balancing performance. Spray-automated balancing uses the fuel-air repetitive explosion process to imbed short, discrete bursts of high velocity, high temperature powder into a rotating part at an angle selected to reduce unbalance of the part. The shortness of the burst, the delay in firing of the gun, the speed of the disk and the variability in speed all influence the accuracy and effectiveness of the automated balancing process. The paper evaluates this influence by developing an analytical framework and supplementing the analysis with empirical data obtained while firing the gun at a rotating disk. Encouraging results are obtained, and it is shown that the process should perform satisfactorily over a wide range of operating parameters. Further experimental results demonstrate the ability of the method to reduce vibration levels induced by mass unbalance in a rotating disk.

  20. Stellar atmospheric parameter estimation using Gaussian process regression

    NASA Astrophysics Data System (ADS)

    Bu, Yude; Pan, Jingchang

    2015-02-01

    As is well known, it is necessary to derive stellar parameters from massive amounts of spectral data automatically and efficiently. However, in traditional automatic methods such as artificial neural networks (ANNs) and kernel regression (KR), it is often difficult to optimize the algorithm structure and determine the optimal algorithm parameters. Gaussian process regression (GPR) is a recently developed method that has been proven to be capable of overcoming these difficulties. Here we apply GPR to derive stellar atmospheric parameters from spectra. Through evaluating the performance of GPR on Sloan Digital Sky Survey (SDSS) spectra, Medium resolution Isaac Newton Telescope Library of Empirical Spectra (MILES) spectra, ELODIE spectra and the spectra of member stars of galactic globular clusters, we conclude that GPR can derive stellar parameters accurately and precisely, especially when we use data preprocessed with principal component analysis (PCA). We then compare the performance of GPR with that of several widely used regression methods (ANNs, support-vector regression and KR) and find that with GPR it is easier to optimize structures and parameters and more efficient and accurate to extract atmospheric parameters.

  1. Processing parameters matching effects upon Rhizobium tropici biopolymers' rheological properties.

    PubMed

    Pimenta, Flávia Duta; Lopes, Léa Maria de Almeida; de França, Francisca Pessôa

    2008-07-01

    The combined effects of the processing parameters upon rheological properties of biopolymers produced by Rhizobium tropici were studied as a function of the Ca(+2) ions' concentration variation, yeast extract concentration added to the medium, aeration, and agitation, maintaining the mannitol concentration in 10 g/L. The experiments were carried out using a fermenter with 20-L capacity as a reactor. All processing parameters were monitored online. The temperature [(30 +/- 1) degrees C] and pH values (7.0) were kept constant throughout the experimental time. As a statistical tool, a complete 2(3) factorial design with central point and response surface was used to investigate the interactions between relevant variables of the fermentation process: calcium carbonate concentration, yeast extract concentration, aeration, and agitation. The processing parameter setup for reaching the maximum response for rheological propriety production was obtained when applying mannitol concentration of 10.0 g/L, calcium carbonate concentration 1.0 g/L, yeast extract concentration 1.0 g/L, aeration 1.30 vvm, and agitation 800 rpm. The viscosimetric investigation of polysaccharide solutions exposed their shear-thinning behavior and polyelectrolytic feature.

  2. Process Parameters Optimization in Single Point Incremental Forming

    NASA Astrophysics Data System (ADS)

    Gulati, Vishal; Aryal, Ashmin; Katyal, Puneet; Goswami, Amitesh

    2016-04-01

    This work aims to optimize the formability and surface roughness of parts formed by the single-point incremental forming process for an Aluminium-6063 alloy. The tests are based on Taguchi's L18 orthogonal array selected on the basis of DOF. The tests have been carried out on vertical machining center (DMC70V); using CAD/CAM software (SolidWorks V5/MasterCAM). Two levels of tool radius, three levels of sheet thickness, step size, tool rotational speed, feed rate and lubrication have been considered as the input process parameters. Wall angle and surface roughness have been considered process responses. The influential process parameters for the formability and surface roughness have been identified with the help of statistical tool (response table, main effect plot and ANOVA). The parameter that has the utmost influence on formability and surface roughness is lubrication. In the case of formability, lubrication followed by the tool rotational speed, feed rate, sheet thickness, step size and tool radius have the influence in descending order. Whereas in surface roughness, lubrication followed by feed rate, step size, tool radius, sheet thickness and tool rotational speed have the influence in descending order. The predicted optimal values for the wall angle and surface roughness are found to be 88.29° and 1.03225 µm. The confirmation experiments were conducted thrice and the value of wall angle and surface roughness were found to be 85.76° and 1.15 µm respectively.

  3. Upstream processes in antibody production: evaluation of critical parameters.

    PubMed

    Jain, Era; Kumar, Ashok

    2008-01-01

    The demand for monoclonal antibody for therapeutic and diagnostic applications is rising constantly which puts up a need to bring down the cost of its production. In this context it becomes a prerequisite to improve the efficiency of the existing processes used for monoclonal antibody production. This review describes various upstream processes used for monoclonal antibody production and evaluates critical parameters and efforts which are being made to enhance the efficiency of the process. The upstream technology has tremendously been upgraded from host cells used for manufacturing to bioreactors type and capacity. The host cells used range from microbial, mammalian to plant cells with mammalian cells dominating the scenario. Disposable bioreactors are being promoted for small scale production due to easy adaptation to process validation and flexibility, though they are limited by the scale of production. In this respect Wave bioreactors for suspension culture have been introduced recently. A novel bioreactor for immobilized cells is described which permits an economical and easy alternative to hollow fiber bioreactor at lab scale production. Modification of the cellular machinery to alter their metabolic characteristics has further added to robustness of cells and perks up cell specific productivity. The process parameters including feeding strategies and environmental parameters are being improved and efforts to validate them to get reproducible results are becoming a trend. Online monitoring of the process and product characterization is increasingly gaining importance. In total the advancement of upstream processes have led to the increase in volumetric productivity by 100-fold over last decade and make the monoclonal antibody production more economical and realistic option for therapeutic applications.

  4. Compressed Air System Optimization Project Improves Production at a Metal Forging Plant (Modern Forge, TN, Plant)

    SciTech Connect

    2000-12-01

    In 1995, Modern Forge of Tennessee implemented a compressed air system improvement project at its Piney Flats, Tennessee, forging plant. Due to the project’s implementation, the plant was able to operate with fewer compressors and improve its product quality, thus allowing it to increase productivity. The project also resulted in considerable energy and maintenance savings.

  5. Making randomised trials more efficient: report of the first meeting to discuss the Trial Forge platform.

    PubMed

    Treweek, Shaun; Altman, Doug G; Bower, Peter; Campbell, Marion; Chalmers, Iain; Cotton, Seonaidh; Craig, Peter; Crosby, David; Davidson, Peter; Devane, Declan; Duley, Lelia; Dunn, Janet; Elbourne, Diana; Farrell, Barbara; Gamble, Carrol; Gillies, Katie; Hood, Kerry; Lang, Trudie; Littleford, Roberta; Loudon, Kirsty; McDonald, Alison; McPherson, Gladys; Nelson, Annmarie; Norrie, John; Ramsay, Craig; Sandercock, Peter; Shanahan, Daniel R; Summerskill, William; Sydes, Matt; Williamson, Paula; Clarke, Mike

    2015-06-05

    Randomised trials are at the heart of evidence-based healthcare, but the methods and infrastructure for conducting these sometimes complex studies are largely evidence free. Trial Forge ( www.trialforge.org ) is an initiative that aims to increase the evidence base for trial decision making and, in doing so, to improve trial efficiency.This paper summarises a one-day workshop held in Edinburgh on 10 July 2014 to discuss Trial Forge and how to advance this initiative. We first outline the problem of inefficiency in randomised trials and go on to describe Trial Forge. We present participants' views on the processes in the life of a randomised trial that should be covered by Trial Forge.General support existed at the workshop for the Trial Forge approach to increase the evidence base for making randomised trial decisions and for improving trial efficiency. Agreed upon key processes included choosing the right research question; logistical planning for delivery, training of staff, recruitment, and retention; data management and dissemination; and close down. The process of linking to existing initiatives where possible was considered crucial. Trial Forge will not be a guideline or a checklist but a 'go to' website for research on randomised trials methods, with a linked programme of applied methodology research, coupled to an effective evidence-dissemination process. Moreover, it will support an informal network of interested trialists who meet virtually (online) and occasionally in person to build capacity and knowledge in the design and conduct of efficient randomised trials.Some of the resources invested in randomised trials are wasted because of limited evidence upon which to base many aspects of design, conduct, analysis, and reporting of clinical trials. Trial Forge will help to address this lack of evidence.

  6. Forging of Naval Brass (ASTM B16) - Finite Element Analysis using Ls Dyna

    NASA Astrophysics Data System (ADS)

    Subha Sankari, T.; Sangavi, S.; Paneerselvam, T.; Venkatraman, R.; Venkatesan, M.

    2016-09-01

    Forging is one of the important manufacturing process in which products like connecting rod, transmission shaft, clutch hubs and gears are produced. Finite element analysis (FEA) in forming techniques is of recent interest for the optimal design and determination of right manufacturing forming process. The data from the numerical results can help in providing the information for selecting the ideal process conditions. Thus aside from experimental values, simulation by the finite element analysis software's such as LS DYNA can be used for the analysis of strain distribution in forging processes. In the present work, Finite element simulation of open die forging of naval brass (ASTM B16) is done at an optimal temperature. An advanced multi physics simulation software package by the Livermore software technology cooperation LSTC - LS DYNA is utilized for the simulation of forging process. For the forging validation, experiment is conducted with a cylindrical billet having height 45 mm and diameter of 40mm. The numerical results are compared with that of experimental results carried out at the same temperature and dimensions for validation. The distribution of strain is analyzed. Energy analysis due to impact load is detailed. The simulation results are found to be in good agreement with the experimental results.

  7. Development of Iron-based Closed-Cell Foams by Powder Forging and Rolling

    NASA Astrophysics Data System (ADS)

    Paswan, Dayanand; Mistry, Dhananjay; Sahoo, K. L.; Srivastava, V. C.

    2013-08-01

    In the present investigation, an attempt has been made to develop in situ sandwich Fe-based foams using powder forging and rolling. Several metal carbonates are first studied by thermo gravimetric analysis to find out their suitability to be used as foaming agent for iron-based foams. Barium carbonate is found to be the most promising foaming agent among other suitable options studied such as SrCO3, CaCO3, MgCO3, etc. The effects of process parameters such as precursor composition, sintering temperature, foaming temperature and time, and content of foaming agent have been studied. The microstructural characteristics of the sintered precursor have been studied by means of optical and scanning electron microscopy. It was found that a good pore structure can be obtained using 2-3% C in Fe and 3% BaCO3 as foaming agent and by foaming at around 1350 °C for 3-6 min.

  8. Diffusion parameters of indium for silicon process modeling

    NASA Astrophysics Data System (ADS)

    Kizilyalli, I. C.; Rich, T. L.; Stevie, F. A.; Rafferty, C. S.

    1996-11-01

    The diffusion parameters of indium in silicon are investigated. Systematic diffusion experiments in dry oxidizing ambients at temperatures ranging from 800 to 1050 °C are conducted using silicon wafers implanted with indium. Secondary-ion-mass spectrometry (SIMS) is used to analyze the dopant distribution before and after heat treatment. The oxidation-enhanced diffusion parameter [R. B. Fair, in Semiconductor Materials and Process Technology Handbook, edited by G. E. McGuire (Noyes, Park Ridge, NJ, 1988); A. M. R. Lin, D. A. Antoniadis, and R. W. Dutton, J. Electrochem. Soc. Solid-State Sci. Technol. 128, 1131 (1981); D. A. Antoniadis and I. Moskowitz, J. Appl. Phys. 53, 9214 (1982)] and the segregation coefficient at the Si/SiO2 interface [R. B. Fair and J. C. C. Tsai, J. Electrochem. Soc. Solid-State Sci. Technol. 125, 2050 (1978)] (ratio of indium concentration in silicon to that in silicon dioxide) are extracted as a function of temperature using SIMS depth profiles and the silicon process simulator PROPHET [M. Pinto, D. M. Boulin, C. S. Rafferty, R. K. Smith, W. M. Coughran, I. C. Kizilyalli, and M. J. Thoma, in IEDM Technical Digest, 1992, p. 923]. It is observed that the segregation coefficient of indium at the Si/SiO2 interface is mIn≪1, similar to boron; however, unlike boron, the segregation coefficient of indium at the Si/SiO2 interface decreases with increasing temperature. Extraction results are summarized in analytical forms suitable for incorporation into other silicon process simulators. Finally, the validity of the extracted parameters is verified by comparing the simulated and measured SIMS profiles for an indium implanted buried-channel p-channel metal-oxide-semiconductor field-effect-transistor [I. C. Kizilyalli, F. A. Stevie, and J. D. Bude, IEEE Electron Device Lett. (1996)] process that involves a gate oxidation and various other thermal processes.

  9. Non-isothermal FEM analyses of large-strain back extrusion forging

    SciTech Connect

    Flower, E.C.; Hallquist, J.O.; Shapiro, A.B.

    1986-06-19

    Back extrusion forging is a complex metal forming operation dominated by large-strain, non-isothermal deformation. NIKE2D, a fully vectorized implicit finite-element program developed at Lawrence Livermore National Laboratory, was applied to a two-stage isothermal back extrusion forging process. Modeling of the forging process required special features in the FEM code such as friction and interactive rezoning that allows for remeshing of the distorted mesh while maintaining a complete history of all the state variables. To model conditions of the non-isothermal forging process required implementing TOPAZ2D, our LLNL-developed two-dimensional implicit finite element code for heat conduction analysis, as a subroutine into NIKE2D. The fully coupled version maintains all the original features of both codes and can account for the contribution of heat generation during plastic deformation. NIKE/TOPAZ-2D was applied to the piercing operation of the back extrusion forging process. The thermal deformation history of the die, punch, and workpiece and the effective plastic strains were calculated.

  10. West Flank Coso, CA FORGE Magnetotelluric Inversion

    DOE Data Explorer

    Doug Blankenship

    2016-05-16

    The Coso Magnetotelluric (MT) dataset of which the West Flank FORGE MT data is a subset, was collected by Schlumberger / WesternGeco and initially processed by the WesternGeco GeoSolutions Integrated EM Center of Excellence in Milan, Italy. The 2011 data was based on 99 soundings that were centered on the West Flank geothermal prospect. The new soundings along with previous data from 2003 and 2006 were incorporated into a 3D inversion. Full impedance tensor data were inverted in the 1-3000 Hz range. The modelling report notes several noise sources, specifically the DC powerline that is 20,000 feet west of the survey area, and may have affected data in the 0.02 to 10 Hz range. Model cell dimensions of 450 x 450 x 65 feet were used to avoid computational instability in the 3D model. The fit between calculated and observed MT values for the final model run had an RMS value of 1.807. The included figure from the WesternGeco report shows the sounding locations from the 2011, 2006 and 2003 surveys.

  11. Thermo-Mechanical Processing Parameters for the INCONEL ALLOY 740

    SciTech Connect

    Ludtka, G.M.; Smith, G.

    2007-11-19

    In 2000, a Cooperative Research and Development Agreement (CRADA) was undertaken between the Oak Ridge National Laboratory (ORNL) and the Special Metals Corporation (SMC) to determine the mechanical property response of the IN740 alloy to help establish thermo-mechanical processing parameters for the use of this alloy in supercritical and ultra-critical boiler tubes with the potential for other end uses. SMC had developed an alloy, commercially known as INCONEL alloy 740, which exhibited various beneficial physical, mechanical, and chemical properties. As part of SMC's on-going efforts to optimize this alloy for targeted boiler applications there was a need to develop an understanding of the thermo-mechanical response of the material, characterize the resulting microstructure from this processing, and possibly, utilize models to develop the appropriate processing scheme for this product.

  12. Quality of margarine: fats selection and processing parameters.

    PubMed

    Miskandar, Mat Sahri; Man, Yaakob Che; Yusoff, Mohd Suria Affandi; Rahman, Russly Abd

    2005-01-01

    Optimum processing conditions on palm oil-based formulations are required to produce the desired quality margarine. As oils and fats contribute to the overall property of the margarine, this paper will review the importance of beta' tending oils and fats in margarine formulation, effects of the processing parameters -- emulsion temperature, flow-rate, product temperature and pin-worker speed -- on palm oil margarines produced and their subsequent behaviour in storage. Palm oil, which contributes the beta' crystal polymorph and the best alternative to hydrogenated liquid fats, and the processing conditions can affect the margarine consistency by influencing the solid fat content (SFC) and the types of crystal polymorph formed during production as well as in storage. Palm oil, or hydrogenated palm oil and olein, in mixture with oils of beta tending, can veer the product to the beta' crystal form. However, merely having beta' crystal tending oils is not sufficient as the processing conditions are also important. The emulsion temperature had no significant effect on the consistency and polymorphic changes of the product during storage, even though differences were observed during processing. The consistency of margarine during storage was high at low emulsion flow-rates and low at high flow rates. The temperature of the scraped-surface tube-cooler is the most important parameter in margarine processing. High temperature will produce a hardened product with formation of beta-crystals during storage. The speed of the pin-worker is responsible for inducing crystallization but, at the same time, destroys the crystal agglomerates, resulting in melting.

  13. Stainless-steel elbows formed by spin forging

    NASA Technical Reports Server (NTRS)

    1964-01-01

    Large seamless austenitic stainless steel elbows are fabricated by spin forging /rotary shear forming/. A specially designed spin forging tool for mounting on a hydrospin machine has been built for this purpose.

  14. 1. MIDDLE FORGE DISPLAY, ACROSS FROM BUILDING NO. 114 on ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. MIDDLE FORGE DISPLAY, ACROSS FROM BUILDING NO. 114 on FARLEY AVE. MARKER ON DISPLAY ITSELF READS: FORGE AND TOOLS, USED AT MIDDLE FORGE LOCATED AT PICATINNY LAKE OUTLETS 1749 TO 1880. NEARBY MARKER READS: THE MIDDLE FORGE. THE MT. HOPE IRONWORKS INCLUDING A TRACT CALLED THE MIDDLE FORGE, SUPPLIED ORDNANCE MATERIAL TO THE CONTINENTAL ARMY IN THE AMERICAN REVOLUTION. GENERAL WASHINGTON INSPECTED THE FACILITY. THE WAR DEPARTMENT PURCHASED THE MIDDLE FORGE PORPERTY FOR AN ARMY POWDER DEPOT IN 1879-80. THE FORGE AND TOOLS WERE RECOVERED AT THE ACTUAL SITE NEAR PICATINNY PEAK. THROUGH THE YEARS, THE MIDDLE FORGE DISPLAY CAME TO BE THE UNOFFICIAL SYMBOL OF PICATINNY ARSENAL. -- HISTORICAL OFFICE NO DATE - Picatinny Arsenal, State Route 15 near I-80, Dover, Morris County, NJ

  15. 4. FORGE, ANVIL, PEDESTAL GRINDER, AND BELT DRIVES. NOTE WATERWHEEL ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    4. FORGE, ANVIL, PEDESTAL GRINDER, AND BELT DRIVES. NOTE WATERWHEEL NEEDLE VALVE CASTING HANGING ON THE WALL ABOVE THE FORGE. VIEW TO NORTH. - Santa Ana River Hydroelectric System, SAR-1 Machine Shop, Redlands, San Bernardino County, CA

  16. Unraveling the Processing Parameters in Friction Stir Welding

    NASA Technical Reports Server (NTRS)

    Schneider, Judy; Nunes, Arthur C., Jr.

    2005-01-01

    In friction stir welding (FSW), a rotating threaded pin tool is translated along a weld seam, literally stirring the edges of the seam together. To determine optimal processing parameters for producing a defect free weld, a better understanding of the resulting metal deformation flow path or paths is required. In this study, various markers are used to trace the flow paths of the metal. X-ray radiographs record the segmentation and position of the wire. Several variations in the trajectories can be differentiated within the weld zone.

  17. Characteristics, process parameters, and inner components of anaerobic bioreactors.

    PubMed

    Abdelgadir, Awad; Chen, Xiaoguang; Liu, Jianshe; Xie, Xuehui; Zhang, Jian; Zhang, Kai; Wang, Heng; Liu, Na

    2014-01-01

    The anaerobic bioreactor applies the principles of biotechnology and microbiology, and nowadays it has been used widely in the wastewater treatment plants due to their high efficiency, low energy use, and green energy generation. Advantages and disadvantages of anaerobic process were shown, and three main characteristics of anaerobic bioreactor (AB), namely, inhomogeneous system, time instability, and space instability were also discussed in this work. For high efficiency of wastewater treatment, the process parameters of anaerobic digestion, such as temperature, pH, Hydraulic retention time (HRT), Organic Loading Rate (OLR), and sludge retention time (SRT) were introduced to take into account the optimum conditions for living, growth, and multiplication of bacteria. The inner components, which can improve SRT, and even enhance mass transfer, were also explained and have been divided into transverse inner components, longitudinal inner components, and biofilm-packing material. At last, the newly developed special inner components were discussed and found more efficient and productive.

  18. Sensitivity analysis on parameters and processes affecting vapor intrusion risk.

    PubMed

    Picone, Sara; Valstar, Johan; van Gaans, Pauline; Grotenhuis, Tim; Rijnaarts, Huub

    2012-05-01

    A one-dimensional numerical model was developed and used to identify the key processes controlling vapor intrusion risks by means of a sensitivity analysis. The model simulates the fate of a dissolved volatile organic compound present below the ventilated crawl space of a house. In contrast to the vast majority of previous studies, this model accounts for vertical variation of soil water saturation and includes aerobic biodegradation. The attenuation factor (ratio between concentration in the crawl space and source concentration) and the characteristic time to approach maximum concentrations were calculated and compared for a variety of scenarios. These concepts allow an understanding of controlling mechanisms and aid in the identification of critical parameters to be collected for field situations. The relative distance of the source to the nearest gas-filled pores of the unsaturated zone is the most critical parameter because diffusive contaminant transport is significantly slower in water-filled pores than in gas-filled pores. Therefore, attenuation factors decrease and characteristic times increase with increasing relative distance of the contaminant dissolved source to the nearest gas diffusion front. Aerobic biodegradation may decrease the attenuation factor by up to three orders of magnitude. Moreover, the occurrence of water table oscillations is of importance. Dynamic processes leading to a retreating water table increase the attenuation factor by two orders of magnitude because of the enhanced gas phase diffusion.

  19. Parameter and Process Significance in Mechanistic Modeling of Cellulose Hydrolysis

    NASA Astrophysics Data System (ADS)

    Rotter, B.; Barry, A.; Gerhard, J.; Small, J.; Tahar, B.

    2005-12-01

    The rate of cellulose hydrolysis, and of associated microbial processes, is important in determining the stability of landfills and their potential impact on the environment, as well as associated time scales. To permit further exploration in this field, a process-based model of cellulose hydrolysis was developed. The model, which is relevant to both landfill and anaerobic digesters, includes a novel approach to biomass transfer between a cellulose-bound biofilm and biomass in the surrounding liquid. Model results highlight the significance of the bacterial colonization of cellulose particles by attachment through contact in solution. Simulations revealed that enhanced colonization, and therefore cellulose degradation, was associated with reduced cellulose particle size, higher biomass populations in solution, and increased cellulose-binding ability of the biomass. A sensitivity analysis of the system parameters revealed different sensitivities to model parameters for a typical landfill scenario versus that for an anaerobic digester. The results indicate that relative surface area of cellulose and proximity of hydrolyzing bacteria are key factors determining the cellulose degradation rate.

  20. 76 FR 168 - Heavy Forged Hand Tools From China

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-01-03

    ... COMMISSION Heavy Forged Hand Tools From China AGENCY: United States International Trade Commission. ACTION: Institution of five-year reviews concerning the antidumping duty orders on heavy forged hand tools from China... antidumping duty orders on heavy forged hand tools from China would be likely to lead to continuation...

  1. Co-Operative Training in the Sheffield Forging Industry

    ERIC Educational Resources Information Center

    Duncan, R.

    2008-01-01

    Purpose: The purpose of this paper is to give details of an operation carried out in Sheffield to increase the recruitment of young men into the steel forging industry. Design/methodology/approach: The Sheffield Forges Co-operative Training Scheme was designed to encourage boys to enter the forging industry and to provide them with training and…

  2. 76 FR 50755 - Heavy Forged Hand Tools From China

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-08-16

    ... COMMISSION Heavy Forged Hand Tools From China Determinations On the basis of the record \\1\\ developed in the... antidumping duty orders on heavy forged hand tools from China would be likely to lead to continuation or... Forged Hand Tools From China: Investigation Nos. 731-TA-457-A-D (Third Review). Issued: August 10,...

  3. Predicting parameters of degradation succession processes of Tibetan Kobresia grasslands

    NASA Astrophysics Data System (ADS)

    Lin, L.; Li, Y. K.; Xu, X. L.; Zhang, F. W.; Du, Y. G.; Liu, S. L.; Guo, X. W.; Cao, G. M.

    2015-11-01

    In the past two decades, increasing human activity (i.e., overgrazing) in the Tibetan Plateau has strongly influenced plant succession processes, resulting in the degradation of alpine grasslands. Therefore, it is necessary to diagnose the degree of degradation to enable implementation of appropriate management for sustainable exploitation and protection of alpine grasslands. Here, we investigated environmental factors and plant functional group (PFG) quantity factors during the alpine grassland succession processes. Principal component analysis (PCA) was used to identify the parameters indicative of degradation. We divided the entire degradation process into six stages. PFG types shifted from rhizome bunchgrasses to rhizome plexus and dense-plexus grasses during the degradation process. Leguminosae and Gramineae plants were replaced by sedges during the advanced stages of degradation. The PFGs were classified into two reaction groups: the grazing-sensitive group, containing Kobresia humilis Mey, and Gramineae and Leguminosae plants, and the grazing-insensitive group, containing Kobresia pygmaea Clarke. The first group was correlated with live root biomass in the surface soil (0-10 cm), whereas the second group was strongly correlated with mattic epipedon thickness and K. pygmaea characteristics. The degree of degradation of alpine meadows may be delineated by development of mattic epipedon and PFG composition. Thus, meadows could be easily graded and their use adjusted based on our scaling system, which would help prevent irreversible degradation of important grasslands. Because relatively few environmental factors are investigated, this approach can save time and labor to formulate a conservation management plan for degraded alpine meadows.

  4. Predicting parameters of degradation succession processes of Tibetan Kobresia grasslands

    NASA Astrophysics Data System (ADS)

    Lin, L.; Li, Y. K.; Xu, X. L.; Zhang, F. W.; Du, Y. G.; Liu, S. L.; Guo, X. W.; Cao, G. M.

    2015-08-01

    In the past two decades, increasing human activity (i.e., overgrazing) in the Tibetan Plateau has strongly influenced plant succession processes, resulting in the degradation of alpine grasslands. Therefore, it is necessary to diagnose the degree of degradation to enable implementation of appropriate management for sustainable exploitation and protection of alpine grasslands. Here, we investigated environmental factors and plant functional group quantity factors (PFGs) during the alpine grassland succession processes. Principal component analysis (PCA) was used to identify the parameters indicative of degradation. We divided the entire degradation process into six stages. PFG types shifted from rhizome bunch grasses to rhizome plexus and dense plexus grasses during the degradation process. Leguminosae and Gramineae plants were replaced by Sedges during the advanced stages of degradation. The PFGs were classified into two reaction groups: the grazing-sensitive group, containing Kobresia humilis Mey, and Gramineae and Leguminosae plants, and the grazing-insensitive group, containing Kobresia pygmaea Clarke. The first group was correlated with live root biomass in the surface soil (0-10 cm), whereas the second group was strongly correlated with mattic epipedon thickness and K. pygmaea characteristics. The degree of degradation of alpine meadows may be delineated by development of mattic epipedon and PFG composition. Thus, meadows could be easily graded and their use adjusted based on our scaling system, which would help prevent irreversible degradation of important grasslands. Because relatively few environmental factors are investigated, this approach can save time and labor to formulate a conservation management plan for degraded alpine meadows.

  5. Computer modeling of wear in extrusion and forging of automotive exhaust valves

    NASA Astrophysics Data System (ADS)

    Tulsyan, R.; Shivpuri, R.

    1995-04-01

    In an automotive engine valve forging process, the billet is cold sheared, induction heated, and fed to a mechanical press for a two-stage forging operation with the first stage being extrusion. The main limiting factor in this operation is the wear of the dies during the first stage, extrusion. In this study. abrasive wear was identified as the primary mode of wear, and computer simulation was used to investigate the effect of process variables, such as press speed, initial billet temperature, and die preheat temperature upon abrasive wear. The result generated by this study should be applicable to other part geometry and not limited just to exhaust valves.

  6. Analysis Of Potentiometric Methods Used For Crack Detection In Forging Tools

    NASA Astrophysics Data System (ADS)

    Pilc, Jozef; Drbúl, Mário; Stančeková, Dana; Varga, Daniel; Martinček, Juraj; Kuždák, Viktor

    2015-12-01

    Increased use of forging tools in mass production causes their increased wear and creates pressure to design more efficient renovation process. Renovation is complicated because of the identification of cracks expanding from the surface to the core material. Given that the production of forging tools is expensive, caused by the cost of tool steels and the thermo-chemical treatment, it is important to design forging tool with its easy renovation in mind. It is important to choose the right renovation technology, which will be able to restore the instrument to its original state while maintaining financial rentability. Choosing the right technology is difficult because of nitrided and heat-treated surface for high hardness and wear resistance. Article discusses the use of non-destructive method of detecting cracks taking into account the size of the cracks formed during working process.

  7. A Taguchi approach on optimal process control parameters for HDPE pipe extrusion process

    NASA Astrophysics Data System (ADS)

    Sharma, G. V. S. S.; Rao, R. Umamaheswara; Rao, P. Srinivasa

    2016-12-01

    High-density polyethylene (HDPE) pipes find versatile applicability for transportation of water, sewage and slurry from one place to another. Hence, these pipes undergo tremendous pressure by the fluid carried. The present work entails the optimization of the withstanding pressure of the HDPE pipes using Taguchi technique. The traditional heuristic methodology stresses on a trial and error approach and relies heavily upon the accumulated experience of the process engineers for determining the optimal process control parameters. This results in setting up of less-than-optimal values. Hence, there arouse a necessity to determine optimal process control parameters for the pipe extrusion process, which can ensure robust pipe quality and process reliability. In the proposed optimization strategy, the design of experiments (DoE) are conducted wherein different control parameter combinations are analyzed by considering multiple setting levels of each control parameter. The concept of signal-to-noise ratio (S/N ratio) is applied and ultimately optimum values of process control parameters are obtained as: pushing zone temperature of 166 °C, Dimmer speed at 08 rpm, and Die head temperature to be 192 °C. Confirmation experimental run is also conducted to verify the analysis and research result and values proved to be in synchronization with the main experimental findings and the withstanding pressure showed a significant improvement from 0.60 to 1.004 Mpa.

  8. Performance of hot stacked-sinter forged Bi2223 ceramics

    NASA Astrophysics Data System (ADS)

    Noudem, J. G.; Guilmeau, E.; Chateigner, D.; Ouladdiaf, B.; Bourgault, D.

    2004-08-01

    Dense Bi2223 superconductors have been successfully formed by hot stacking-forging process (HSF). Neutron diffraction measurements were used to investigate the bulk textures of HSF-Bi2223 samples. Angular dependence of transport critical current density, Jc values were measured at various temperatures and different applied magnetic fields. Several textured pieces were hot-stacked. This procedure leads to an increase of both the sample thickness and the nominal engineering critical current ( Ic), favourable hints for use of textured-Bi2223 in power generation supplies.

  9. Effect of forging strain rate and deformation temperature on the mechanical properties of warm-worked 304L stainless steel

    SciTech Connect

    Switzner, N. T.; Van Tyne, C. J.; Mataya, M. C.

    2010-01-25

    Stainless steel 304L forgings were produced with four different types of production forging equipment – hydraulic press, mechanical press, screw press, and high-energy rate forging (HERF). Each machine imparted a different nominal strain rate during the deformation. The final forgings were done at the warm working (low hot working) temperatures of 816 °C, 843°C, and 871°C. The objectives of the study were to characterize and understand the effect of industrial strain rates (i.e. processing equipment), and deformation temperature on the mechanical properties for the final component. Some of the components were produced with an anneal prior to the final forging while others were deformed without the anneal. The results indicate that lower strain rates produced lower strength and higher ductility components, but the lower strain rate processes were more sensitive to deformation temperature variation and resulted in more within-part property variation. The highest strain rate process, HERF, resulted in slightly lower yield strength due to internal heating. Lower processing temperatures increased strength, decreased ductility but decreased within-part property variation. The anneal prior to the final forging produced a decrease in strength, a small increase in ductility, and a small decrease of within-part property variation.

  10. Spark-eroded particles: Influence of processing parameters

    NASA Astrophysics Data System (ADS)

    Carrey, J.; Radousky, H. B.; Berkowitz, A. E.

    2004-02-01

    Ni particles were prepared by spark erosion in a fixed-gap apparatus, and in the usual "shaker-pot" assembly, in an investigation of the influence of various processing parameters on the particles' properties. The sizes of the particles were studied as functions of spark energies ranging from 10 μJ to 1 J, and a scaling relation derived from a simple model was verified. Several different static and rotating electrode configurations were compared with respect to their suitability for producing significant yields of small particles. The advantages of stirring the dielectric with the fixed-gap apparatus and of rotating the electrodes were demonstrated. Water, kerosene, and liquid argon and nitrogen were used as dielectric liquids. When compounds were formed, the reaction with the dielectric proceeded inversely with particle size. Spark erosion in kerosene at low spark energies, followed by annealing, proved to be an effective method to produce fine nickel particles.

  11. Forging Collaborative Partnerships: The Waterloo Neighborhood Project.

    ERIC Educational Resources Information Center

    Gruenewald, Anne

    The Forging Collaborative Partnerships Project in Waterloo, Iowa is a collaborative venture to assist voluntary agencies in developing tools and strategies to strengthen collaborative relationships among public and nonprofit child welfare agencies and other key stakeholders as they adopt a family-focused philosophy. This monograph details how the…

  12. Forging Inclusive Solutions: Experiential Earth Charter Education

    ERIC Educational Resources Information Center

    Hill, Linda D.

    2010-01-01

    Forging Inclusive Solutions describes the aims, methodology and outcomes of Inclusive Leadership Adventures, an experiential education curriculum for exploring the Earth Charter. Experiential education builds meaningful relationships, skills, awareness and an inclusive community based on the Earth Charter principles. When we meet people where they…

  13. Porosity, Microstructure, and Mechanical Properties of Ti-6Al-4V Alloy Parts Fabricated by Powder Compact Forging

    NASA Astrophysics Data System (ADS)

    Jia, Mingtu; Zhang, Deliang; Liang, Jiamiao; Gabbitas, Brian

    2017-04-01

    Ti-6Al-4V alloy powders produced using a hydrogenation-dehydrogenation process and a gas atomization process, respectively, were rapidly consolidated into near-net-shaped parts by powder compact forging. The porosity, microstructure, and tensile mechanical properties of specimens cut from regions at different distances from the side surfaces of the forged parts were examined. The regions near the side surfaces contained a fraction of pores due to the circumferential tensile strain arising during the powder compact forging process, and the porosity level decreased rapidly to zero with increasing the distance from the side surface. The forged parts had a fully lamellar structure with the α + β colony sizes and α lamella thickness changing little with the distance from the side surface. The specimens cut from the regions near the side surfaces had a lower yield strength and tensile strength. The correlation of porosity with the yield strength of the specimens suggested that the reduction of load bearing areas due to the porosity and unbonded or weakly bonded interparticle boundaries was not the only reason for the lower strength, and the stress concentration at the pores and associated with their geometry also played an important role in this. It is likely that the effect of stress concentration on yield strength reduction of the forged part increases with oxygen content. The Hall-Petch relationship of the yield strength and the average α lamella thickness suggested that the strength of the fully dense and fully consolidated forged parts was increased by oxygen solution strengthening.

  14. Porosity, Microstructure, and Mechanical Properties of Ti-6Al-4V Alloy Parts Fabricated by Powder Compact Forging

    NASA Astrophysics Data System (ADS)

    Jia, Mingtu; Zhang, Deliang; Liang, Jiamiao; Gabbitas, Brian

    2017-01-01

    Ti-6Al-4V alloy powders produced using a hydrogenation-dehydrogenation process and a gas atomization process, respectively, were rapidly consolidated into near-net-shaped parts by powder compact forging. The porosity, microstructure, and tensile mechanical properties of specimens cut from regions at different distances from the side surfaces of the forged parts were examined. The regions near the side surfaces contained a fraction of pores due to the circumferential tensile strain arising during the powder compact forging process, and the porosity level decreased rapidly to zero with increasing the distance from the side surface. The forged parts had a fully lamellar structure with the α + β colony sizes and α lamella thickness changing little with the distance from the side surface. The specimens cut from the regions near the side surfaces had a lower yield strength and tensile strength. The correlation of porosity with the yield strength of the specimens suggested that the reduction of load bearing areas due to the porosity and unbonded or weakly bonded interparticle boundaries was not the only reason for the lower strength, and the stress concentration at the pores and associated with their geometry also played an important role in this. It is likely that the effect of stress concentration on yield strength reduction of the forged part increases with oxygen content. The Hall-Petch relationship of the yield strength and the average α lamella thickness suggested that the strength of the fully dense and fully consolidated forged parts was increased by oxygen solution strengthening.

  15. Laser dimpling process parameters selection and optimization using surrogate-driven process capability space

    NASA Astrophysics Data System (ADS)

    Ozkat, Erkan Caner; Franciosa, Pasquale; Ceglarek, Dariusz

    2017-08-01

    Remote laser welding technology offers opportunities for high production throughput at a competitive cost. However, the remote laser welding process of zinc-coated sheet metal parts in lap joint configuration poses a challenge due to the difference between the melting temperature of the steel (∼1500 °C) and the vapourizing temperature of the zinc (∼907 °C). In fact, the zinc layer at the faying surface is vapourized and the vapour might be trapped within the melting pool leading to weld defects. Various solutions have been proposed to overcome this problem over the years. Among them, laser dimpling has been adopted by manufacturers because of its flexibility and effectiveness along with its cost advantages. In essence, the dimple works as a spacer between the two sheets in lap joint and allows the zinc vapour escape during welding process, thereby preventing weld defects. However, there is a lack of comprehensive characterization of dimpling process for effective implementation in real manufacturing system taking into consideration inherent changes in variability of process parameters. This paper introduces a methodology to develop (i) surrogate model for dimpling process characterization considering multiple-inputs (i.e. key control characteristics) and multiple-outputs (i.e. key performance indicators) system by conducting physical experimentation and using multivariate adaptive regression splines; (ii) process capability space (Cp-Space) based on the developed surrogate model that allows the estimation of a desired process fallout rate in the case of violation of process requirements in the presence of stochastic variation; and, (iii) selection and optimization of the process parameters based on the process capability space. The proposed methodology provides a unique capability to: (i) simulate the effect of process variation as generated by manufacturing process; (ii) model quality requirements with multiple and coupled quality requirements; and (iii

  16. Optimisation of shock absorber process parameters using failure mode and effect analysis and genetic algorithm

    NASA Astrophysics Data System (ADS)

    Mariajayaprakash, Arokiasamy; Senthilvelan, Thiyagarajan; Vivekananthan, Krishnapillai Ponnambal

    2013-07-01

    The various process parameters affecting the quality characteristics of the shock absorber during the process were identified using the Ishikawa diagram and by failure mode and effect analysis. The identified process parameters are welding process parameters (squeeze, heat control, wheel speed, and air pressure), damper sealing process parameters (load, hydraulic pressure, air pressure, and fixture height), washing process parameters (total alkalinity, temperature, pH value of rinsing water, and timing), and painting process parameters (flowability, coating thickness, pointage, and temperature). In this paper, the process parameters, namely, painting and washing process parameters, are optimized by Taguchi method. Though the defects are reasonably minimized by Taguchi method, in order to achieve zero defects during the processes, genetic algorithm technique is applied on the optimized parameters obtained by Taguchi method.

  17. Characterization of a Viking Blade Fabricated by Traditional Forging Techniques

    NASA Astrophysics Data System (ADS)

    Vo, H.; Frazer, D.; Bailey, N.; Traylor, R.; Austin, J.; Pringle, J.; Bickel, J.; Connick, R.; Connick, W.; Hosemann, P.

    2016-12-01

    A team of students from the University of California, Berkeley, participated in a blade-smithing competition hosted by the Minerals, Metals, and Materials Society at the TMS 2015 144th annual meeting and exhibition. Motivated by ancient forging methods, the UC Berkeley team chose to fabricate our blade from historical smithing techniques utilizing naturally-occurring deposits of iron ore. This approach resulted in receiving the "Best Example of a Traditional Blade Process/Ore Smelting Technique" award for our blade named "Berkelium." First, iron-enriched sand was collected from local beaches. Magnetite (Fe3O4) was then extracted from the sand and smelted into individual high- and low-carbon steel ingots. Layers of high- and low-carbon steels were forge-welded together, predominantly by hand, to form a composite material. Optical microscopy, energy dispersive spectroscopy, and Vickers hardness mechanical testing were conducted at different stages throughout the blade-making process to evaluate the microstructure and hardness evolution during formation. It was found that the pre-heat-treated blade microstructure was composed of ferrite and pearlite, and contained many nonmetallic inclusions. A final heat treatment was performed, which caused the average hardness of the blade edge to increase by more than a factor of two, indicating a martensitic transformation.

  18. Effects of process parameters in plastic, metal, and ceramic injection molding processes

    NASA Astrophysics Data System (ADS)

    Lee, Shi W.; Ahn, Seokyoung; Whang, Chul Jin; Park, Seong Jin; Atre, Sundar V.; Kim, Jookwon; German, Randall M.

    2011-09-01

    Plastic injection molding has been widely used in the past and is a dominant forming approach today. As the customer demands require materials with better engineering properties that were not feasible with polymers, powder injection molding with metal and ceramic powders has received considerable attention in recent decades. To better understand the differences in the plastic injection molding, metal injection molding, and ceramic injection molding, the effects of the core process parameters on the process performances has been studied using the state-of-the-art computer-aided engineering (CAE) design tool, PIMSolver® The design of experiments has been conducted using the Taguchi method to obtain the relative contributions of various process parameters onto the successful operations.

  19. Technical bases for precipitate hydrolysis process operating parameters

    SciTech Connect

    Bannochie, C.J.

    1992-10-05

    This report provides the experimental data and rationale in support of the operating parameters for precipitate hydrolysis specified in WSRC-RP-92737. The report is divided into two sections, the first dealing with lab-scale precipitate hydrolysis experimentation while the second part addresses large-scale runs conducted to demonstrate the revised operating parameters in the Precipitate Hydrolysis Experimental Facility (PHEF).

  20. Optimized process parameters for fabricating metal particles reinforced 5083 Al composite by friction stir processing

    PubMed Central

    Bauri, Ranjit; Yadav, Devinder; Shyam Kumar, C.N.; Janaki Ram, G.D.

    2015-01-01

    Metal matrix composites (MMCs) exhibit improved strength but suffer from low ductility. Metal particles reinforcement can be an alternative to retain the ductility in MMCs (Bauri and Yadav, 2010; Thakur and Gupta, 2007) [1,2]. However, processing such composites by conventional routes is difficult. The data presented here relates to friction stir processing (FSP) that was used to process metal particles reinforced aluminum matrix composites. The data is the processing parameters, rotation and traverse speeds, which were optimized to incorporate Ni particles. A wide range of parameters covering tool rotation speeds from 1000 rpm to 1800 rpm and a range of traverse speeds from 6 mm/min to 24 mm/min were explored in order to get a defect free stir zone and uniform distribution of particles. The right combination of rotation and traverse speed was found from these experiments. Both as-received coarse particles (70 μm) and ball-milled finer particles (10 μm) were incorporated in the Al matrix using the optimized parameters. PMID:26566541

  1. Technical bases for precipitate hydrolysis process operating parameters

    SciTech Connect

    Bannochie, C.J.; Lambert, D.P.

    1992-11-09

    This report provides the experimental data and rationale in support of the operating parameters for tetraphenylborate precipitate hydrolysis specified in WSRC-RP-92-737. The report is divided into two sections, the first dealing with lab-scale precipitate hydrolysis experimentation while the second part addresses large-scale runs conducted to demonstrate the revised operating parameters in the Precipitate Hydrolysis Experimental Facility (PHEF). The program was in conjunction with reducing the nitrite ion level in DWPF feed.

  2. Technical bases for precipitate hydrolysis process operating parameters. Revision 1

    SciTech Connect

    Bannochie, C.J.; Lambert, D.P.

    1992-11-09

    This report provides the experimental data and rationale in support of the operating parameters for tetraphenylborate precipitate hydrolysis specified in WSRC-RP-92-737. The report is divided into two sections, the first dealing with lab-scale precipitate hydrolysis experimentation while the second part addresses large-scale runs conducted to demonstrate the revised operating parameters in the Precipitate Hydrolysis Experimental Facility (PHEF). The program was in conjunction with reducing the nitrite ion level in DWPF feed.

  3. Snake River Plain FORGE Well Data for INEL-1

    DOE Data Explorer

    Robert Podgorney

    1979-03-01

    Well data for the INEL-1 well located in eastern Snake River Plain, Idaho. This data collection includes caliper logs, lithology reports, borehole logs, temperature at depth data, neutron density and gamma data, full color logs, fracture analysis, photos, and rock strength parameters for the INEL-1 well. This collection of data has been assembled as part of the site characterization data used to develop the conceptual geologic model for the Snake River Plain site in Idaho, as part of phase 1 of the Frontier Observatory for Research in Geothermal Energy (FORGE) initiative. They were assembled by the Snake River Geothermal Consortium (SRGC), a team of collaborators that includes members from national laboratories, universities, industry, and federal agencies, lead by the Idaho National Laboratory (INL).

  4. Snake River Plain FORGE Well Data for WO-2

    DOE Data Explorer

    Robert Podgorney

    1991-07-29

    Well data for the WO-2 well located in eastern Snake River Plain, Idaho. This data collection includes lithology reports, borehole logs, temperature at depth data, neutron density and gamma data, and rock strength parameters for the WO-2 well. This collection of data has been assembled as part of the site characterization data used to develop the conceptual geologic model for the Snake River Plain site in Idaho, as part of phase 1 of the Frontier Observatory for Research in Geothermal Energy (FORGE) initiative. They were assembled by the Snake River Geothermal Consortium (SRGC), a team of collaborators that includes members from national laboratories, universities, industry, and federal agencies, lead by the Idaho National Laboratory (INL).

  5. Optimizing noise control strategy in a forging workshop.

    PubMed

    Razavi, Hamideh; Ramazanifar, Ehsan; Bagherzadeh, Jalal

    2014-01-01

    In this paper, a computer program based on a genetic algorithm is developed to find an economic solution for noise control in a forging workshop. Initially, input data, including characteristics of sound sources, human exposure, abatement techniques, and production plans are inserted into the model. Using sound pressure levels at working locations, the operators who are at higher risk are identified and picked out for the next step. The program is devised in MATLAB such that the parameters can be easily defined and changed for comparison. The final results are structured into 4 sections that specify an appropriate abatement method for each operator and machine, minimum allowance time for high-risk operators, required damping material for enclosures, and minimum total cost of these treatments. The validity of input data in addition to proper settings in the optimization model ensures the final solution is practical and economically reasonable.

  6. 27 CFR 447.22 - Forgings, castings, and machined bodies.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ..., castings, extrusions, and machined bodies) which have reached a stage in manufacture where they are clearly... components, accessories, attachments and parts) then the particular forging, casting, extrusion,...

  7. 27 CFR 447.22 - Forgings, castings, and machined bodies.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ..., castings, extrusions, and machined bodies) which have reached a stage in manufacture where they are clearly... components, accessories, attachments and parts) then the particular forging, casting, extrusion,...

  8. 27 CFR 447.22 - Forgings, castings, and machined bodies.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ..., castings, extrusions, and machined bodies) which have reached a stage in manufacture where they are clearly... components, accessories, attachments and parts) then the particular forging, casting, extrusion,...

  9. 27 CFR 447.22 - Forgings, castings, and machined bodies.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ..., castings, extrusions, and machined bodies) which have reached a stage in manufacture where they are clearly... components, accessories, attachments and parts) then the particular forging, casting, extrusion,...

  10. 27 CFR 447.22 - Forgings, castings, and machined bodies.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ..., castings, extrusions, and machined bodies) which have reached a stage in manufacture where they are clearly... components, accessories, attachments and parts) then the particular forging, casting, extrusion,...

  11. TRITIUM AGING EFFECTS ON THE FRACTURE TOUGHNESS PROPERTIES OF FORGED STAINLESS STEEL

    SciTech Connect

    Morgan, M

    2008-04-14

    The fracture toughness properties of Type 21-6-9 stainless steel were measured for forgings in the unexposed, hydrogen-exposed, and tritium-exposed-and-aged conditions. Fracture toughness samples were cut from conventionally-forged and high-energy-rate-forged forward-extruded cylinders and mechanically tested at room temperature using ASTM fracture-toughness testing procedures. Some of the samples were exposed to either hydrogen or tritium gas (340 MPa, 623 K) prior to testing. Tritium-exposed samples were aged for up to seven years and tested periodically in order to measure the effect on fracture toughness of {sup 3}He from radioactive tritium decay. The results show that hydrogen-exposed and tritium-exposed samples had lower fracture- toughness values than unexposed samples and that fracture toughness decreased with increasing decay {sup 3}He content. Forged steels were more resistant to the embrittling effects of tritium and decay {sup 3}He than annealed steels, although their fracture-toughness properties depended on the degree of sensitization that occurred during processing. The fracture process was dominated by microvoid nucleation, growth and coalescence; however, the size and spacing of microvoids on the fracture surfaces were affected by hydrogen and tritium with the lowest-toughness samples having the smallest microvoids and finest spacing.

  12. 77 FR 23496 - Boundary Revision of Valley Forge National Historical Park

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-04-19

    ... National Park Service Boundary Revision of Valley Forge National Historical Park AGENCY: National Park... to the boundary of Valley Forge National Historical Park, pursuant to the authority specified below... ``Valley Forge National Historical Park Proposed Boundary Expansion, Montgomery County,...

  13. Roll compaction process modeling: transfer between equipment and impact of process parameters.

    PubMed

    Souihi, Nabil; Reynolds, Gavin; Tajarobi, Pirjo; Wikström, Håkan; Haeffler, Gunnar; Josefson, Mats; Trygg, Johan

    2015-04-30

    In this study, the roll compaction of an intermediate drug load formulation was performed using horizontally and vertically force fed roll compactors. The horizontally fed roll compactor was equipped with an instrumented roll technology allowing the direct measurement of normal stress at the roll surface, while the vertically fed roll compactor was equipped with a force gauge between the roll axes. Furthermore, characterization of ribbons, granules and tablets was also performed. Ribbon porosity was primarily found to be a function of normal stress, exhibiting a quadratic relationship thereof. A similar quadratic relationship was also observed between roll force and ribbon porosity of the vertically fed roll compactor. The predicted peak pressure (Pmax) using the Johanson model was found to be higher than the measured normal stress, however, the predicted Pmax correlated well with the ribbon relative density/porosity and the majority of downstream properties of granules and tablets, demonstrating its use as a scale-independent parameter. A latent variable model was developed for both the horizontal and vertical fed roll compactors to express ribbon porosity as a function of geometric and process parameters. The model validation, performed with new data, resulted in overall good predictions. This study successfully demonstrated the scale up/transfer between two different roll compactors and revealed that the combined use of design of experiments, latent variable models and in silico predictions result in better understanding of the critical process parameters in roll compaction.

  14. Fallon FORGE 3D Geologic Model

    SciTech Connect

    Doug Blankenship

    2016-03-01

    An x,y,z scattered data file for the 3D geologic model of the Fallon FORGE site. Model created in Earthvision by Dynamic Graphic Inc. The model was constructed with a grid spacing of 100 m. Geologic surfaces were extrapolated from the input data using a minimum tension gridding algorithm. The data file is tabular data in a text file, with lithology data associated with X,Y,Z grid points. All the relevant information is in the file header (the spatial reference, the projection etc.) In addition all the fields in the data file are identified in the header.

  15. Effect of some process parameters in enzymatic dyeing of wool.

    PubMed

    Tzanov, Tzanko; Silva, Carla Joana; Zille, Andrea; Oliveira, Jovita; Cavaco-Paulo, Artur

    2003-10-01

    This article reports on the dyeing of wool using an enzymatic system comprising laccase; dye precursor, 2,5-diaminobenzenesulfonic acid; and dye modifiers, catechol and resorcinol. Enzymatic dyeing was performed as a batchwise process at the temperature and pH of maximum enzyme activity. The effects of the process variables reaction time, enzyme, and modifier concentration on fabric color were studied, according to an appropriate experimental design. Different hues and depths of shades could be achieved by varying the concentration of the modifiers and the time of laccase treatment. The duration of the enzymatic reaction appeared to be the most important factor in the dyeing process. Thus, the dyeing process, performed at low temperature and mild pH, was advantageous in terms of reduced enzyme and chemical dosage.

  16. Signal processing for longitudinal parameters of the Tevatron beam

    SciTech Connect

    Pordes, S.; Crisp, J.; Fellenz, B.; Flora, R.; Para, A.; Tollestrup, A.V.; /Fermilab

    2005-05-01

    We describe the system known as the Tevatron SBD [1] which is used to provide information on the longitudinal parameters of coalesced beam bunches in the Tevatron. The system has been upgraded over the past year with a new digitizer and improved software. The quantities provided for each proton and antiproton bunch include the intensity, the longitudinal bunch profile, the timing of the bunch with respect to the low-level RF, the momentum spread and the longitudinal emittance. The system is capable of 2 Hz operation and is run at 1 Hz.

  17. 17. Forge building, fuel storage shed, and foundry, 1906 Photocopied ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    17. Forge building, fuel storage shed, and foundry, 1906 Photocopied from a photograph by Thomas S. Bronson, 'Group at Whitney Factory, 5 November 1906,' NHCHSL. The most reliable view of the fuel storage sheds and foundry, together with a view of the forge building. - Eli Whitney Armory, West of Whitney Avenue, Armory Street Vicinity, Hamden, New Haven County, CT

  18. View west of small tooling and forging dies in Blacksmith ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    View west of small tooling and forging dies in Blacksmith Shop, Boilermakers Department, east side of building 57; during World War II approximately forty women were employed as blacksmith's forging a variety of small tools; these may be the tools they used. - Naval Base Philadelphia-Philadelphia Naval Shipyard, Structure Shop, League Island, Philadelphia, Philadelphia County, PA

  19. 22 CFR 121.10 - Forgings, castings, and machined bodies.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... 22 Foreign Relations 1 2014-04-01 2014-04-01 false Forgings, castings, and machined bodies. 121.10 Section 121.10 Foreign Relations DEPARTMENT OF STATE INTERNATIONAL TRAFFIC IN ARMS REGULATIONS THE UNITED STATES MUNITIONS LIST Enumeration of Articles § 121.10 Forgings, castings, and machined bodies. The...

  20. 18. INTERIOR VIEW OF ROUGH FORGED TOOLS (FOREGROUND) WHICH ARE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    18. INTERIOR VIEW OF ROUGH FORGED TOOLS (FOREGROUND) WHICH ARE PRE-HEATED IN THE FURNACE (REAR RIGHT) AND THEN FORGED WITH THE BRADLEY HAMMER (LEFT) AS SHOWN BY JAMES GLASPELL - Warwood Tool Company, Foot of Nineteenth Street, Wheeling, Ohio County, WV

  1. Physics and Technological Training in Bulgarian Forge Craft

    NASA Astrophysics Data System (ADS)

    Petkova, Petya N.; Velcheva, Keranka G.

    2010-01-01

    The contemporary world regenerates and preserves the traditions of decorative—applied art and the national crafts. This brings up young generation and helps them to uncover the sources of national culture. In the commonly educational system the technological training realizes succession of new methods for national and applied art. The aim is examination of the national crafts as technological processes for cultivation of different metal constructions. There are enforced physical laws here. Seven basic groups of forging methods consider in Bulgarian tradition craft as heat treatment, plastic deformation and applying of different tensions. This gives information about morphology of construction after applying of stress, enlarging or decreasing of the linear sizes, structure change and the change of physical and mechanical properties.

  2. Implant for in-vivo parameter monitoring, processing and transmitting

    DOEpatents

    Ericson, Milton N.; McKnight, Timothy E.; Smith, Stephen F.; Hylton, James O.

    2009-11-24

    The present invention relates to a completely implantable intracranial pressure monitor, which can couple to existing fluid shunting systems as well as other internal monitoring probes. The implant sensor produces an analog data signal which is then converted electronically to a digital pulse by generation of a spreading code signal and then transmitted to a location outside the patient by a radio-frequency transmitter to an external receiver. The implanted device can receive power from an internal source as well as an inductive external source. Remote control of the implant is also provided by a control receiver which passes commands from an external source to the implant system logic. Alarm parameters can be programmed into the device which are capable of producing an audible or visual alarm signal. The utility of the monitor can be greatly expanded by using multiple pressure sensors simultaneously or by combining sensors of various physiological types.

  3. Dimensionless Numbers Expressed in Terms of Common CVD Process Parameters

    NASA Technical Reports Server (NTRS)

    Kuczmarski, Maria A.

    1999-01-01

    A variety of dimensionless numbers related to momentum and heat transfer are useful in Chemical Vapor Deposition (CVD) analysis. These numbers are not traditionally calculated by directly using reactor operating parameters, such as temperature and pressure. In this paper, these numbers have been expressed in a form that explicitly shows their dependence upon the carrier gas, reactor geometry, and reactor operation conditions. These expressions were derived for both monatomic and diatomic gases using estimation techniques for viscosity, thermal conductivity, and heat capacity. Values calculated from these expressions compared well to previously published values. These expressions provide a relatively quick method for predicting changes in the flow patterns resulting from changes in the reactor operating conditions.

  4. Optimization of Parameter Ranges for Composite Tape Winding Process Based on Sensitivity Analysis

    NASA Astrophysics Data System (ADS)

    Yu, Tao; Shi, Yaoyao; He, Xiaodong; Kang, Chao; Deng, Bo; Song, Shibo

    2016-11-01

    This study is focus on the parameters sensitivity of winding process for composite prepreg tape. The methods of multi-parameter relative sensitivity analysis and single-parameter sensitivity analysis are proposed. The polynomial empirical model of interlaminar shear strength is established by response surface experimental method. Using this model, the relative sensitivity of key process parameters including temperature, tension, pressure and velocity is calculated, while the single-parameter sensitivity curves are obtained. According to the analysis of sensitivity curves, the stability and instability range of each parameter are recognized. Finally, the optimization method of winding process parameters is developed. The analysis results show that the optimized ranges of the process parameters for interlaminar shear strength are: temperature within [100 °C, 150 °C], tension within [275 N, 387 N], pressure within [800 N, 1500 N], and velocity within [0.2 m/s, 0.4 m/s], respectively.

  5. A Multiresolution Method for Parameter Estimation of Diffusion Processes.

    PubMed

    Kou, S C; Olding, Benjamin P; Lysy, Martin; Liu, Jun S

    2012-12-01

    Diffusion process models are widely used in science, engineering and finance. Most diffusion processes are described by stochastic differential equations in continuous time. In practice, however, data is typically only observed at discrete time points. Except for a few very special cases, no analytic form exists for the likelihood of such discretely observed data. For this reason, parametric inference is often achieved by using discrete-time approximations, with accuracy controlled through the introduction of missing data. We present a new multiresolution Bayesian framework to address the inference difficulty. The methodology relies on the use of multiple approximations and extrapolation, and is significantly faster and more accurate than known strategies based on Gibbs sampling. We apply the multiresolution approach to three data-driven inference problems - one in biophysics and two in finance - one of which features a multivariate diffusion model with an entirely unobserved component.

  6. A Multiresolution Method for Parameter Estimation of Diffusion Processes

    PubMed Central

    Kou, S. C.; Olding, Benjamin P.; Lysy, Martin; Liu, Jun S.

    2014-01-01

    Diffusion process models are widely used in science, engineering and finance. Most diffusion processes are described by stochastic differential equations in continuous time. In practice, however, data is typically only observed at discrete time points. Except for a few very special cases, no analytic form exists for the likelihood of such discretely observed data. For this reason, parametric inference is often achieved by using discrete-time approximations, with accuracy controlled through the introduction of missing data. We present a new multiresolution Bayesian framework to address the inference difficulty. The methodology relies on the use of multiple approximations and extrapolation, and is significantly faster and more accurate than known strategies based on Gibbs sampling. We apply the multiresolution approach to three data-driven inference problems – one in biophysics and two in finance – one of which features a multivariate diffusion model with an entirely unobserved component. PMID:25328259

  7. Prediction of microstructure evolution during high temperature blade forging of a Ni-Fe based superalloy, Alloy 718

    NASA Astrophysics Data System (ADS)

    Na, Young-Sang; Yeom, Jong-Taek; Park, Nho-Kwang; Lee, Jai-Young

    2003-02-01

    The mechanical properties of the Ni-Fe-based Alloy 718 depend very much on grain size, as well as the strengthening phases, γ' and γ. The grain structure of the superalloy components is mainly controlled during thermo-mechanical processes by the dynamic, meta-dynamic recrystallization and grain growth. In this investigation, the evolution of the grain structure in the process of two-step blade forging was experimentally and numerically dealt with. The evolution of the grain structure in Alloy 718 during blade forging was predicted using a 2-DFE simulator with implemented constitutive models on dynamic recrystallization and grain growth. The comparison of the simulated microstructure with the actual grain structure of the forged parts validated the prediction of the grain structure evolution. The effect of dynamic recrystallization on the evolution of grain structure is highlighted in this article.

  8. Understanding the Critical Parameters of the PAMS Mandrel Fabrication Process

    DOE PAGES

    Bhandarkar, Suhas; Paguio, Reny; Elsner, Fred; ...

    2016-07-05

    As a part of an effort to continually better the roundness and roughness of ablator capsules, we looked at improving the same for the poly(alphamethylstyrene) or PAMS mandrels used to make the plastic capsules. The importance of this work is based on the fact that the surface properties of the mandrels set the lower limit for the ultimate attributes of the ablator capsule. These mandrels are made using an elegant double-emulsion process that uses the isotropic forces brought about by hydrostatic pressure and interfacial tension to seek sphericity. This paper describes the reasoning that led to investigating the so-called curingmore » process where a solid PAMS shell is generated from a solution phase for achieving this goal. Using modeling to account for the mass transfer of the fluorobenzene solvent phase, we demonstrate that it is the control of the conditions through the percolation point of the system that leads to better mandrels. These concepts were implemented into the fabrication process to demonstrate significant improvements of the roundness of the mandrels.« less

  9. Understanding the Critical Parameters of the PAMS Mandrel Fabrication Process

    SciTech Connect

    Bhandarkar, Suhas; Paguio, Reny; Elsner, Fred; Hoover, Denise

    2016-07-05

    As a part of an effort to continually better the roundness and roughness of ablator capsules, we looked at improving the same for the poly(alphamethylstyrene) or PAMS mandrels used to make the plastic capsules. The importance of this work is based on the fact that the surface properties of the mandrels set the lower limit for the ultimate attributes of the ablator capsule. These mandrels are made using an elegant double-emulsion process that uses the isotropic forces brought about by hydrostatic pressure and interfacial tension to seek sphericity. This paper describes the reasoning that led to investigating the so-called curing process where a solid PAMS shell is generated from a solution phase for achieving this goal. Using modeling to account for the mass transfer of the fluorobenzene solvent phase, we demonstrate that it is the control of the conditions through the percolation point of the system that leads to better mandrels. These concepts were implemented into the fabrication process to demonstrate significant improvements of the roundness of the mandrels.

  10. The Effects of Forming Parameters on Conical Ring Rolling Process

    PubMed Central

    Meng, Wen; Zhao, Guoqun; Guan, Yanjin

    2014-01-01

    The plastic penetration condition and biting-in condition of a radial conical ring rolling process with a closed die structure on the top and bottom of driven roll, simplified as RCRRCDS, were established. The reasonable value range of mandrel feed rate in rolling process was deduced. A coupled thermomechanical 3D FE model of RCRRCDS process was established. The changing laws of equivalent plastic strain (PEEQ) and temperature distributions with rolling time were investigated. The effects of ring's outer radius growth rate and rolls sizes on the uniformities of PEEQ and temperature distributions, average rolling force, and average rolling moment were studied. The results indicate that the PEEQ at the inner layer and outer layer of rolled ring are larger than that at the middle layer of ring; the temperatures at the “obtuse angle zone” of ring's cross-section are higher than those at “acute angle zone”; the temperature at the central part of ring is higher than that at the middle part of ring's outer surfaces. As the ring's outer radius growth rate increases at its reasonable value ranges, the uniformities of PEEQ and temperature distributions increase. Finally, the optimal values of the ring's outer radius growth rate and rolls sizes were obtained. PMID:25202716

  11. FEM analysis of spur gears forging from nano-structured materials

    NASA Astrophysics Data System (ADS)

    Salcedo, D.; Luis-Pérez, C. J.; Luri, R.; León, J.

    2012-04-01

    The ECAE process is a novel technology which allows us to obtain materials with sub-micrometric and/or nanometric grain size as a result of accumulating very high levels of plastic deformation in the presence of a high hydrostatic pressure. This avoids the fracture of the material and allows us to obtain very high values of plastic deformation (ɛ >>1). Therefore, these nano-structured materials can be used as starting materials for other manufacturing processes such as: extrusion, rolling and forging, among others; with the advantage of providing nanostructure and hence, improved mechanical properties. In this present work, the forging by finite element method (FEM) of materials that have been previously processed by ECAE is analyzed. MSC. MarcTM software will be employed with the aim of analyzing the possibility of manufacturing mechanical components (spur gears) from materials nano-structured by ECAE.

  12. Parameter Optimization of Nitriding Process Using Chemical Kinetics

    NASA Astrophysics Data System (ADS)

    Özdemir, İ. Bedii; Akar, Firat; Lippmann, Nils

    2016-12-01

    Using the dynamics of chemical kinetics, an investigation to search for an optimum condition for a gas nitriding process is performed over the solution space spanned by the initial temperature and gas composition of the furnace. For a two-component furnace atmosphere, the results are presented in temporal variations of gas concentrations and the nitrogen coverage on the surface. It seems that the exploitation of the nitriding kinetics can provide important feedback for setting the model-based control algorithms. The present work shows that when the nitrogen gas concentration is not allowed to exceed 6 pct, the Nad coverage can attain maximum values as high as 0.97. The time evolution of the Nad coverage also reveals that, as long as the temperature is above the value where nitrogen poisoning of the surface due to the low-temperature adsorption of excess nitrogen occurs, the initial ammonia content in the furnace atmosphere is much more important in the nitriding process than is the initial temperature.

  13. A stochastic process approach of the drake equation parameters

    NASA Astrophysics Data System (ADS)

    Glade, Nicolas; Ballet, Pascal; Bastien, Olivier

    2012-04-01

    The number N of detectable (i.e. communicating) extraterrestrial civilizations in the Milky Way galaxy is usually calculated by using the Drake equation. This equation was established in 1961 by Frank Drake and was the first step to quantifying the Search for ExtraTerrestrial Intelligence (SETI) field. Practically, this equation is rather a simple algebraic expression and its simplistic nature leaves it open to frequent re-expression. An additional problem of the Drake equation is the time-independence of its terms, which for example excludes the effects of the physico-chemical history of the galaxy. Recently, it has been demonstrated that the main shortcoming of the Drake equation is its lack of temporal structure, i.e., it fails to take into account various evolutionary processes. In particular, the Drake equation does not provides any error estimation about the measured quantity. Here, we propose a first treatment of these evolutionary aspects by constructing a simple stochastic process that will be able to provide both a temporal structure to the Drake equation (i.e. introduce time in the Drake formula in order to obtain something like N(t)) and a first standard error measure.

  14. Experimental approach for thermal parameters estimation during glass forming process

    NASA Astrophysics Data System (ADS)

    Abdulhay, B.; Bourouga, B.; Alzetto, F.; Challita, C.

    2016-10-01

    In this paper, an experimental device designed and developedto estimate thermal conditions at the Glass / piston contact interface is presented. This deviceis made of two parts: the upper part contains the piston made of metal and a heating device to raise the temperature of the piston up to 500 °C. The lower part is composed of a lead crucible and a glass sample. The assembly is provided with a heating system, an induction furnace of 6 kW for heating the glass up to 950 °C.The developed experimental procedure has permitted in a previous published study to estimate the Thermal Contact ResistanceTCR using the inverse technique developed by Beck [1]. The semi-transparent character of the glass has been taken into account by an additional radiative heat flux and an equivalent thermal conductivity. After the set-up tests, reproducibility experiments for a specific contact pressure have been carried outwith a maximum dispersion that doesn't exceed 6%. Then, experiments under different conditions for a specific glass forming process regarding the application (Packaging, Buildings and Automobile) were carried out. The objective is to determine, experimentallyfor each application,the typical conditions capable to minimize the glass temperature loss during the glass forming process.

  15. Hot Superplastic Powder Forging for Transparent nanocrystalline Ceramics

    SciTech Connect

    Cannon, W. Roger

    2006-05-22

    The program explored a completely new, economical method of manufacturing nanocrystalline ceramics, Hot Superplastic Powder Forging (HSPF). The goal of the work was the development of nanocrystalline/low porosity optically transparent zirconia/alumina. The high optical transparency should result from lack of grain boundary scattering since grains will be smaller than one tenth the wavelength of light and from elimination of porosity. An important technological potential for this process is manufacturing of envelopes for high-pressure sodium vapor lamps. The technique for fabricating monolithic nanocrystalline material does not begin with powder whose particle diameter is <100 nm as is commonly done. Instead it begins with powder whose particle diameter is on the order of 10-100 microns but contains nanocrystalline crystallites <<100 nm. Spherical particles are quenched from a melt and heat treated to achieve the desired microstructure. Under a moderate pressure within a die or a mold at temperatures of 1100C to 1300C densification is by plastic flow of superplastic particles. A nanocrystalline microstructure results, though some features are greater than 100nm. It was found, for instance, that in the fully dense Al2O3-ZrO2 eutectic specimens that a bicontinuous microstructure exists containing <100 nm ZrO2 particles in a matrix of Al2O3 grains extending over 1-2 microns. Crystallization, growth, phase development and creep during hot pressing and forging were studied for several compositions and so provided some details on development of polycrystalline microstructure from heating quenched ceramics.

  16. Geomechanical Parameters in Fracturing Process of Layered Rocks

    NASA Astrophysics Data System (ADS)

    Mighani, S.; Sondergeld, C. H.; Rai, C. S.

    2013-12-01

    Hydraulic fracturing is crucial to geothermal and hydrocarbon recovery. Predicting performance based on rock characteristics (micro and macro) is essential to effective stimulation. We studied two extreme rock types: 1) Lyons sandstone, a brittle, low porosity, low permeability, weakly anisotropic material and 2) pyrophyllite, a strongly anisotropic metamorphic rock similar chemically and mechanically to shale, having extremely low porosity and permeability. Mineralogy, porosity, permeability, mercury capillary pressure, grain size, μ-CT imaging and elastic anisotropy analysis describe these rocks. Brazilian disk tests were carried to observe the fracture initiation and propagation under tension. Fracture propagation velocity is measured using a high speed digital camera. Strain gauges and acoustic emission (AE) sensors recorded deformation leading to and during failure. SEM imaging and surface profilometry were used to study the post-failure fracture systems and failed surface topology. The fracture process zone (FPZ) is mapped and evaluated using a mosaic of stitched SEM images. The fracture permeability was measured as a function of effective stress and compared to fracture permeability models. The effect of anisotropy on fracturing (Mode I and Mode II fractures) was also investigated rotating the fabric direction of the tested disks relative to the loading axis through increments of 15 degrees. Results indicate differences in fracturing process of these two rock types. Pyrophyllite displays a localized ductile behavior in the process zone resulting in a narrower fracture with a higher propagation velocity and far less AE activity. Pyrophyllite shows 70 % higher tensile strength compared to Lyons sandstone even though it becomes ductile at much lower pressures. The sandstone shows a wide brittle fracture with larger FPZ and better permeability at elevated effective pressures. The greater number of AE activity associated with higher energy events confirms the

  17. Defining a method of evaluating die life performance by using finite element models (FEM) and a practical open die hot forging method

    NASA Astrophysics Data System (ADS)

    Marashi, J.; Foster, J.; Zante, R.

    2016-10-01

    Die wear, which is defined as a surface damage or removal of material from one or both of two solid surfaces in a sliding, rolling or impact motion relative to one another, is considered the main cause of tool failure. Wear is responsible for 70% of tool failure and a potential source of high costs; as much as 30% per forging unit in the forging industries [1]. This paper presents a unique wear prediction and measurement method for open die forging using a modified Archard equation, 3D FE simulation (to represent the actual forging process precisely) and an industrial scale forging trial. The proposed tool and experimental design is aimed at facilitating a cost effective method of tool wear analysis and to establish a repeatable method of measurement. It creates a platform to test different type of lubricants and coatings on industrial scale environment. The forging trial was carried out using 2100T Schuler Screw press. A full factorial experiment design was used on 3D simulation to identify the process setting for creating a measurable amount of tool wear. Wear prediction of 28.5 µm based on the simulation correlated with both Infinite Focus Optical Microscope and Coordinate Measuring Machine (CMM) measurement results of the practical trial. Thermal camera reading showed temperature raise on the area with maximum wear, which suggests that increase in contact time, causes thermal softening on tool steel. The measurement showed that abrasive wear and adhesive wear are dominant failure modes on the tool under these process conditions.

  18. FEA Based Tool Life Quantity Estimation of Hot Forging Dies Under Cyclic Thermo-Mechanical Loads

    NASA Astrophysics Data System (ADS)

    Behrens, B.-A.; Bouguecha, A.; Schäfer, F.; Hadifi, T.

    2011-01-01

    Hot forging dies are exposed during service to a combination of cyclic thermo-mechanical, tribological and chemical loads. Besides abrasive and adhesive wear on the die surface, fatigue crack initiation with subsequent fracture is one of the most frequent causes of failure. In order to extend the tool life, the finite element analysis (FEA) may serve as a means for process design and process optimisation. So far the FEA based estimation of the production cycles until initial cracking is limited as tool material behaviour due to repeated loading is not captured with the required accuracy. Material models which are able to account for cyclic effects are not verified for the fatigue life predictions of forging dies. Furthermore fatigue properties from strain controlled fatigue tests of relevant hot work steels are to date not available to allow for a close-to-reality fatigue life prediction. Two industrial forging processes, where clear fatigue crack initiation has been observed are considered for a fatigue analysis. For this purpose the relevant tool components are modelled with elasto-plastic material behaviour. The predicted sites, where crack initiation occurs, agree with the ones observed on the real die component.

  19. [Correlation of dry granulation process parameters and granule quality based on multiple regression analysis].

    PubMed

    Cao, Han-Han; Du, Ruo-Fei; Yang, Jia-Ning; Feng, Yi

    2014-03-01

    In this paper, microcrystalline cellulose WJ101 was used as a model material to investigate the effect of various process parameters on granule yield and friability after dry granulation with a single factor and the effect of comprehensive inspection process parameters on the effect of granule yield and friability, then the correlation between process parameters and granule quality was established. The regress equation was established between process parameters and granule yield and friability by multiple regression analysis, the affecting the order of the size of the order of the process parameters on granule yield and friability was: rollers speed > rollers pressure > speed of horizontal feed. Granule yield was positively correlated with pressure and speed of horizontal feed and negatively correlated rollers speed, while friability was on the contrary. By comparison, fitted value and real value, fitted and real value are basically the same of no significant differences (P > 0.05) and with high precision and reliability.

  20. 6. NORTH END OF MACHINE SHOP. FORGE SHOP (HAER No. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    6. NORTH END OF MACHINE SHOP. FORGE SHOP (HAER No. CA-326-K) ON LEFT, FORD PLANT IN DISTANCE, NE BY 60. - Rosie the Riveter National Historical Park, Machine Shop, 1311 Canal Boulevard, Richmond, Contra Costa County, CA

  1. View facing east of top of quarry wall with forge ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    View facing east of top of quarry wall with forge site in foreground - Granite Hill Plantation, Quarry No. 4, South side of State Route 16, 1.3 miles northeast east of Sparta, Sparta, Hancock County, GA

  2. DETAIL VIEW OF BLACKSMITH'S FORGE AND WORK AREA ON WEST ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    DETAIL VIEW OF BLACKSMITH'S FORGE AND WORK AREA ON WEST SIDE OF UPPER TRAM TERMINAL, LOOKING EAST. FORGE IS IN FOREGROUND, WITH THE ANVIL BLOCK JUST TO THE RIGHT AND BEHIND IT. A TRAM CAR IS UPSIDE DOWN TO THE LEFT OF THE FORGE. THE PIPE GOING INTO THE FORGE ON THE RIGHT CARRIED COMPRESSED AIR TO BLOW THE COALS. AT CENTER RIGHT ON THE TRAM TERMINAL ARE THE OPENING AND CLOSING MECHANISMS FOR THE ORE BUCKETS. AT CENTER LEFT IS A BRAKE WHEEL. THE ANCHOR POINTS FOR THE STATIONARY TRAM CABLES ARE JUST BELOW THIS WHEEL. THE FRONT END OF THE TERMINAL IS JUST OFF FRAME ON THE RIGHT. - Keane Wonder Mine, Park Route 4 (Daylight Pass Cutoff), Death Valley Junction, Inyo County, CA

  3. Quenching and Cold-Work Residual Stresses in Aluminum Hand Forgings : Contour Method Measurement and FEM Prediction

    SciTech Connect

    Prime, M. B.; Newborn, M. A.; Balog, J. A.

    2003-01-01

    The cold-compression stress relief process used to reduce the quench-induced stresses in high-strength aerospace aluminum alloy forgings does not fully relieve the stresses. This study measured and predicted the residual stress in 7050-T74 (solution heat treated, quenched, and artificially overaged) and 7050-T7452 (cold compressed prior to aging) hand forgings. The manufacturing process was simulated by finite element analysis. First, a thermal analysis simulated the quench using appropriate thermal boundary conditions and temperature dependent material properties. Second, a structural analysis used the thermal history and a temperature and strain-rate dependent constitutive model to predict the stresses after quenching. Third, the structural analysis was continued to simulate the multiple cold compressions of the stress relief process. Experimentally, the residual stresses in the forgings were mapped using the contour method, which involved cutting the forgings using wire EDM and then measuring the contour of the cut surface using a CMM. Multiple cuts were used to map different stress components. The results show a spatially periodic variation of stresses that results from the periodic nature of the cold work stress relief process. The results compare favorably with the finite element prediction of the stresses.

  4. An Advanced User Interface Approach for Complex Parameter Study Process Specification in the Information Power Grid

    NASA Technical Reports Server (NTRS)

    Yarrow, Maurice; McCann, Karen M.; Biswas, Rupak; VanderWijngaart, Rob; Yan, Jerry C. (Technical Monitor)

    2000-01-01

    The creation of parameter study suites has recently become a more challenging problem as the parameter studies have now become multi-tiered and the computational environment has become a supercomputer grid. The parameter spaces are vast, the individual problem sizes are getting larger, and researchers are now seeking to combine several successive stages of parameterization and computation. Simultaneously, grid-based computing offers great resource opportunity but at the expense of great difficulty of use. We present an approach to this problem which stresses intuitive visual design tools for parameter study creation and complex process specification, and also offers programming-free access to grid-based supercomputer resources and process automation.

  5. T3PS v1.0: Tool for Parallel Processing in Parameter Scans

    NASA Astrophysics Data System (ADS)

    Maurer, Vinzenz

    2016-01-01

    T3PS is a program that can be used to quickly design and perform parameter scans while easily taking advantage of the multi-core architecture of current processors. It takes an easy to read and write parameter scan definition file format as input. Based on the parameter ranges and other options contained therein, it distributes the calculation of the parameter space over multiple processes and possibly computers. The derived data is saved in a plain text file format readable by most plotting software. The supported scanning strategies include: grid scan, random scan, Markov Chain Monte Carlo, numerical optimization. Several example parameter scans are shown and compared with results in the literature.

  6. Parameter-Level Data Flow Modeling Oriented to Product Design Process

    NASA Astrophysics Data System (ADS)

    Li, Shen; Shao, Xiao Dong; Zhang, Zhi Hua; Ge, Xiao Bo

    2015-12-01

    In this paper, a method of data flow modeling for a product design process oriented to data parameter is proposed. The data parameters are defined, which are classified as the basic data parameters and complex data parameters. The mechanism of the mapping relationship between different forms of documents and some basic data parameters, and a data transmission based on parameters, are constructed. Aiming at the characteristics of the iterative design process, the parameters version mechanism including node modification and iteration information is proposed. The data parameters transmission relationships are represented by a parameters network model (PNM) based on a directed graph. Finally, through the table of data parameters mapping onto the workflow node and PNM, the data ports and data links in the data flow model are generated automatically by the program. Validation in the 15-meter-diameter S/Ka frequency band antenna design process of the “Reflector, Back frame and Center part design” data flow model shows that the method can effectively shorten the time of data flow modeling and improve the data transmission efficiency.

  7. Effect of hot-forging on beta phase transformation of a high niobium containing titanium aluminide alloy

    NASA Astrophysics Data System (ADS)

    Cheng, Liang; Xue, Xiangyi; Tang, Bin; Kou, Hongchao; Li, Jinshan

    2015-03-01

    In this paper, ingot breakdown process of a high Nb containing TiAl alloy with a chemical composition of Ti-42.63Al-8.11Nb-0.21W-0.09Y (at.%) has been investigated under conventional forging conditions. It was found that the present alloy possesses superior hot-workability that can be successfully forged by conventional upsetting route due to the appearance of large amount of β/B2 phase, though shear band was observed in the forged-pancake. Further studies revealed that hot-working performed in (α + β) phase region which can effectively impede the β → α transformation and thus significantly increase the volume fraction of β/B2 phase. In contrast, the amount of β/B2 phase was notably reduced by heat treatment at the same conditions. This stress-induced effect is considered to be responsible to the superior hot-workability of the present alloy and the mechanism has been discussed and reasonably clarified. It was also suggested that the stress-induced effect has practical significance that it allows the implementation of conventional multi-step forging process which can develop fine and uniform microstructures suitable for secondary processing.

  8. Optimization of process parameters in drilling of fibre hybrid composite using Taguchi and grey relational analysis

    NASA Astrophysics Data System (ADS)

    Vijaya Ramnath, B.; Sharavanan, S.; Jeykrishnan, J.

    2017-03-01

    Nowadays quality plays a vital role in all the products. Hence, the development in manufacturing process focuses on the fabrication of composite with high dimensional accuracy and also incurring low manufacturing cost. In this work, an investigation on machining parameters has been performed on jute-flax hybrid composite. Here, the two important responses characteristics like surface roughness and material removal rate are optimized by employing 3 machining input parameters. The input variables considered are drill bit diameter, spindle speed and feed rate. Machining is done on CNC vertical drilling machine at different levels of drilling parameters. Taguchi’s L16 orthogonal array is used for optimizing individual tool parameters. Analysis Of Variance is used to find the significance of individual parameters. The simultaneous optimization of the process parameters is done by grey relational analysis. The results of this investigation shows that, spindle speed and drill bit diameter have most effect on material removal rate and surface roughness followed by feed rate.

  9. Ultrasonic Defect Characterization in Heavy Rotor Forgings by Means of the Synthetic Aperture Focusing Technique and Optimization Methods.

    PubMed

    Fendt, Karl T; Mooshofer, Hubert; Rupitsch, Stefan J; Ermert, Helmut

    2016-06-01

    Ultrasonic nondestructive testing of steel forgings aims at the detection and classification of material inhomogeneities to ensure the components fitness for use. Due to the high price and safety critical nature of large forgings for turbomachinery, there is great interest in the application of imaging algorithms to inspection data. However, small flaw indications that cannot be sufficiently resolved have to be characterized using amplitude-based quantification. One such method is the distance gain size method, which converts the maximum echo amplitudes into the diameters of penny-shaped equivalent size reflectors. The approach presented in this contribution combines the synthetic aperture focusing technique (SAFT) with an iterative inversion scheme to locate and quantify small flaws in a more reliable way. Ultrasonic inspection data obtained in a pulse-echo configuration are reconstructed by means of an Synthetic Focusing Technique (SAFT). From the reconstructed data, the amount and approximate location of small flaws are extracted. These predetermined positions, along with the constrained defect model of a penny-shaped crack, provide the initial parametrization for an elastodynamic simulation based on the Kirchhoff approximation. The identification of the optimal parameter set is achieved through an iteratively regularized Gauss-Newton method. By testing the characterization method on a series of flat-bottom holes under laboratory conditions, we demonstrate that the procedure is applicable over a wide range of defect sizes. To show suitability for large forging inspection, we additionally evaluate the inspection data of a large generator shaft forging of 0.6-m diameter.

  10. Effects of Processing Parameters on the Forming Quality of C-Shaped Thermosetting Composite Laminates in Hot Diaphragm Forming Process

    NASA Astrophysics Data System (ADS)

    Bian, X. X.; Gu, Y. Z.; Sun, J.; Li, M.; Liu, W. P.; Zhang, Z. G.

    2013-10-01

    In this study, the effects of processing temperature and vacuum applying rate on the forming quality of C-shaped carbon fiber reinforced epoxy resin matrix composite laminates during hot diaphragm forming process were investigated. C-shaped prepreg preforms were produced using a home-made hot diaphragm forming equipment. The thickness variations of the preforms and the manufacturing defects after diaphragm forming process, including fiber wrinkling and voids, were evaluated to understand the forming mechanism. Furthermore, both interlaminar slipping friction and compaction behavior of the prepreg stacks were experimentally analyzed for showing the importance of the processing parameters. In addition, autoclave processing was used to cure the C-shaped preforms to investigate the changes of the defects before and after cure process. The results show that the C-shaped prepreg preforms with good forming quality can be achieved through increasing processing temperature and reducing vacuum applying rate, which obviously promote prepreg interlaminar slipping process. The process temperature and forming rate in hot diaphragm forming process strongly influence prepreg interply frictional force, and the maximum interlaminar frictional force can be taken as a key parameter for processing parameter optimization. Autoclave process is effective in eliminating voids in the preforms and can alleviate fiber wrinkles to a certain extent.

  11. A Study on the Influence of Process Parameters on the Viscoelastic Properties of ABS Components Manufactured by FDM Process

    NASA Astrophysics Data System (ADS)

    Dakshinamurthy, Devika; Gupta, Srinivasa

    2016-06-01

    Fused Deposition Modelling (FDM) is a fast growing Rapid Prototyping (RP) technology due to its ability to build parts having complex geometrical shape in reasonable time period. The quality of built parts depends on many process variables. In this study, the influence of three FDM process parameters namely, slice height, raster angle and raster width on viscoelastic properties of Acrylonitrile Butadiene Styrene (ABS) RP-specimen is studied. Statistically designed experiments have been conducted for finding the optimum process parameter setting for enhancing the storage modulus. Dynamic Mechanical Analysis has been used to understand the viscoelastic properties at various parameter settings. At the optimal parameter setting the storage modulus and loss modulus of the ABS-RP specimen was 1008 and 259.9 MPa respectively. The relative percentage contribution of slice height and raster width on the viscoelastic properties of the FDM-RP components was found to be 55 and 31 % respectively.

  12. Evolution of the Ultrasonic Inspection of Heavy Rotor Forgings Over the Last Decades

    NASA Astrophysics Data System (ADS)

    Zimmer, A.; Vrana, J.; Meiser, J.; Maximini, W.; Blaes, N.

    2010-02-01

    All types of heavy forgings that are used in energy machine industry, rotor shafts as well as discs, retaining rings or tie bolts are subject to extensive nondestructive inspections before they are delivered to the customer. Due to the availability of the parts in simple shapes, these forgings are very well suited for full volmetric inspections using ultrasound. In the beginning, these inspections were carried out manually, using straight beam probes and analogue equipment. Higher requirements in reliability, efficiency, safety and power output in the machines have lead to higher requirements for the ultrasonic inspection in the form of more scanning directions, higher sensitivity demands and improved documentation means. This and the increasing use of high alloy materials for ever growing parts, increase the need for more and more sophisticated methods for testing the forgings. Angle scans and sizing technologies like DGS have been implemented, and for more than 15 years now, mechanized and automated inspections have gained importance since they allow better documentation as well as easier evaluation of the recorded data using different views (B- C- or D-Scans), projections or tomography views. The latest major development has been the availability of phased array probes to increase the flexibility of the inspection systems. Many results of the ongoing research in ultrasonic's have not been implemented yet. Today's availability of fast computers, large and fast data storages allows saving RF inspection data and applying sophisticated signal processing methods. For example linear diffraction tomography methods like SAFT offer tools for 3D reconstruction of inspection data, simplifying sizing and locating of defects as well as for improving signal to noise ratios. While such methods are already applied in medical ultrasonic's, they are still to be implemented in the steel industry. This paper describes the development of the ultrasonic inspection of heavy forgings

  13. Snake River Plain FORGE Site Characterization Data

    SciTech Connect

    Robert Podgorney

    2016-04-18

    The site characterization data used to develop the conceptual geologic model for the Snake River Plain site in Idaho, as part of phase 1 of the Frontier Observatory for Research in Geothermal Energy (FORGE) initiative. This collection includes data on seismic events, groundwater, geomechanical models, gravity surveys, magnetics, resistivity, magnetotellurics (MT), rock physics, stress, the geologic setting, and supporting documentation, including several papers. Also included are 3D models (Petrel and Jewelsuite) of the proposed site. Data for wells INEL-1, WO-2, and USGS-142 have been included as links to separate data collections. These data have been assembled by the Snake River Geothermal Consortium (SRGC), a team of collaborators that includes members from national laboratories, universities, industry, and federal agencies, lead by the Idaho National Laboratory (INL). Other contributors include the National Renewable Energy Laboratory (NREL), Lawrence Livermore National Laboratory (LLNL), the Center for Advanced Energy Studies (CEAS), the University of Idaho, Idaho State University, Boise State University, University of Wyoming, University of Oklahoma, Energy and Geoscience Institute-University of Utah, US Geothermal, Baker Hughes Campbell Scientific Inc., Chena Power, US Geological Survey (USGS), Idaho Department of Water Resources, Idaho Geological Survey, and Mink GeoHydro.

  14. Non-destructive Testing of Forged Metallic Materials by Active Infrared Thermography

    NASA Astrophysics Data System (ADS)

    Maillard, S.; Cadith, J.; Bouteille, P.; Legros, G.; Bodnar, J. L.; Detalle, V.

    2012-11-01

    Nowadays, infrared thermography is considered as the reference method in many applications such as safety, the inspection of electric installations, or the inspection of buildings' heat insulation. In recent years, the evolution of both material and data-processing tools also allows the development of thermography as a real non-destructive testing method. Thus, by subjecting the element to be inspected to an external excitation and by analyzing the propagation of heat in the examined zone, it is possible to highlight surface or subsurface defects such as cracks, delaminations, or corrosion. One speaks then about active infrared thermography. In this study, some results obtained during the collective studies carried out by CETIM and the University of Reims for the forging industry are presented. Various experimental possibilities offered by active thermography are presented and the interest in this method in comparison with the traditional non-destructive testing methods (penetrant testing and magnetic particle inspection) is discussed. For example, comparative results on a forged cracked hub, a steering joint, and a threaded rod are presented. They highlight the interest of infrared thermography stimulated by induction for forged parts.

  15. A review of pharmaceutical extrusion: critical process parameters and scaling-up.

    PubMed

    Thiry, J; Krier, F; Evrard, B

    2015-02-01

    Hot melt extrusion has been a widely used process in the pharmaceutical area for three decades. In this field, it is important to optimize the formulation in order to meet specific requirements. However, the process parameters of the extruder should be as much investigated as the formulation since they have a major impact on the final product characteristics. Moreover, a design space should be defined in order to obtain the expected product within the defined limits. This gives some freedom to operate as long as the processing parameters stay within the limits of the design space. Those limits can be investigated by varying randomly the process parameters but it is recommended to use design of experiments. An examination of the literature is reported in this review to summarize the impact of the variation of the process parameters on the final product properties. Indeed, the homogeneity of the mixing, the state of the drug (crystalline or amorphous), the dissolution rate, the residence time, can be influenced by variations in the process parameters. In particular, the impact of the following process parameters: temperature, screw design, screw speed and feeding, on the final product, has been reviewed.

  16. A split-optimization approach for obtaining multiple solutions in single-objective process parameter optimization.

    PubMed

    Rajora, Manik; Zou, Pan; Yang, Yao Guang; Fan, Zhi Wen; Chen, Hung Yi; Wu, Wen Chieh; Li, Beizhi; Liang, Steven Y

    2016-01-01

    It can be observed from the experimental data of different processes that different process parameter combinations can lead to the same performance indicators, but during the optimization of process parameters, using current techniques, only one of these combinations can be found when a given objective function is specified. The combination of process parameters obtained after optimization may not always be applicable in actual production or may lead to undesired experimental conditions. In this paper, a split-optimization approach is proposed for obtaining multiple solutions in a single-objective process parameter optimization problem. This is accomplished by splitting the original search space into smaller sub-search spaces and using GA in each sub-search space to optimize the process parameters. Two different methods, i.e., cluster centers and hill and valley splitting strategy, were used to split the original search space, and their efficiency was measured against a method in which the original search space is split into equal smaller sub-search spaces. The proposed approach was used to obtain multiple optimal process parameter combinations for electrochemical micro-machining. The result obtained from the case study showed that the cluster centers and hill and valley splitting strategies were more efficient in splitting the original search space than the method in which the original search space is divided into smaller equal sub-search spaces.

  17. Multiresponse Optimization of Process Parameters in Turning of GFRP Using TOPSIS Method.

    PubMed

    Parida, Arun Kumar; Routara, Bharat Chandra

    2014-01-01

    Taguchi's design of experiment is utilized to optimize the process parameters in turning operation with dry environment. Three parameters, cutting speed (v), feed (f), and depth of cut (d), with three different levels are taken for the responses like material removal rate (MRR) and surface roughness (R a ). The machining is conducted with Taguchi L9 orthogonal array, and based on the S/N analysis, the optimal process parameters for surface roughness and MRR are calculated separately. Considering the larger-the-better approach, optimal process parameters for material removal rate are cutting speed at level 3, feed at level 2, and depth of cut at level 3, that is, v 3-f 2-d 3. Similarly for surface roughness, considering smaller-the-better approach, the optimal process parameters are cutting speed at level 1, feed at level 1, and depth of cut at level 3, that is, v 1-f 1-d 3. Results of the main effects plot indicate that depth of cut is the most influencing parameter for MRR but cutting speed is the most influencing parameter for surface roughness and feed is found to be the least influencing parameter for both the responses. The confirmation test is conducted for both MRR and surface roughness separately. Finally, an attempt has been made to optimize the multiresponses using technique for order preference by similarity to ideal solution (TOPSIS) with Taguchi approach.

  18. Multiresponse Optimization of Process Parameters in Turning of GFRP Using TOPSIS Method

    PubMed Central

    Parida, Arun Kumar; Routara, Bharat Chandra

    2014-01-01

    Taguchi's design of experiment is utilized to optimize the process parameters in turning operation with dry environment. Three parameters, cutting speed (v), feed (f), and depth of cut (d), with three different levels are taken for the responses like material removal rate (MRR) and surface roughness (Ra). The machining is conducted with Taguchi L9 orthogonal array, and based on the S/N analysis, the optimal process parameters for surface roughness and MRR are calculated separately. Considering the larger-the-better approach, optimal process parameters for material removal rate are cutting speed at level 3, feed at level 2, and depth of cut at level 3, that is, v3-f2-d3. Similarly for surface roughness, considering smaller-the-better approach, the optimal process parameters are cutting speed at level 1, feed at level 1, and depth of cut at level 3, that is, v1-f1-d3. Results of the main effects plot indicate that depth of cut is the most influencing parameter for MRR but cutting speed is the most influencing parameter for surface roughness and feed is found to be the least influencing parameter for both the responses. The confirmation test is conducted for both MRR and surface roughness separately. Finally, an attempt has been made to optimize the multiresponses using technique for order preference by similarity to ideal solution (TOPSIS) with Taguchi approach. PMID:27437503

  19. Optimization of image process parameters through factorial experiments using a flat panel detector

    NASA Astrophysics Data System (ADS)

    Norrman, Eva; Geijer, Håkan; Persliden, Jan

    2007-09-01

    In the optimization process of lumbar spine examinations, factorial experiments were performed addressing the question of whether the effective dose can be reduced and the image quality maintained by adjusting the image processing parameters. A 2k-factorial design was used which is a systematic and effective method of investigating the influence of many parameters on a result variable. Radiographic images of a Contrast Detail phantom were exposed using the default settings of the process parameters for lumbar spine examinations. The image was processed using different settings of the process parameters. The parameters studied were ROI density, gamma, detail contrast enhancement (DCE), noise compensation, unsharp masking and unsharp masking kernel (UMK). The images were computer analysed and an image quality figure (IQF) was calculated and used as a measurement of the image quality. The parameters with the largest influence on image quality were noise compensation, unsharp masking, unsharp masking kernel and detail contrast enhancement. There was an interaction between unsharp masking and kernel indicating that increasing the unsharp masking improved the image quality when combined with a large kernel size. Combined with a small kernel size however the unsharp masking had a deteriorating effect. Performing a factorial experiment gave an overview of how the image quality was influenced by image processing. By adjusting the level of noise compensation, unsharp masking and kernel, the IQF was improved to a 30% lower effective dose.

  20. Optimization of image process parameters through factorial experiments using a flat panel detector.

    PubMed

    Norrman, Eva; Geijer, Håkan; Persliden, Jan

    2007-09-07

    In the optimization process of lumbar spine examinations, factorial experiments were performed addressing the question of whether the effective dose can be reduced and the image quality maintained by adjusting the image processing parameters. A 2k-factorial design was used which is a systematic and effective method of investigating the influence of many parameters on a result variable. Radiographic images of a Contrast Detail phantom were exposed using the default settings of the process parameters for lumbar spine examinations. The image was processed using different settings of the process parameters. The parameters studied were ROI density, gamma, detail contrast enhancement (DCE), noise compensation, unsharp masking and unsharp masking kernel (UMK). The images were computer analysed and an image quality figure (IQF) was calculated and used as a measurement of the image quality. The parameters with the largest influence on image quality were noise compensation, unsharp masking, unsharp masking kernel and detail contrast enhancement. There was an interaction between unsharp masking and kernel indicating that increasing the unsharp masking improved the image quality when combined with a large kernel size. Combined with a small kernel size however the unsharp masking had a deteriorating effect. Performing a factorial experiment gave an overview of how the image quality was influenced by image processing. By adjusting the level of noise compensation, unsharp masking and kernel, the IQF was improved to a 30% lower effective dose.

  1. A hot compression testing apparatus for the study of isothermal forging

    NASA Astrophysics Data System (ADS)

    Immarigeon, J.-P. A.; Wallace, W.; Iandeil, A. Y.; de Malherbe, M. C.

    1980-11-01

    An apparatus for uniaxial compression testing has been developed to simulate isothermal forging conditions. The system can apply 100-kN loads at temperatures up to 1200 + or - 3 C in a controlled environment and at constant true strain rates between 0.00001/s and 1/s. Results on the flow behavior of nickel-base superalloy compacts and composites are presented that demonstrate the importance of control of the testing parameters. The difference in flow strength of the two materials under identical testing conditions is discussed.

  2. Optimization of injection molding process parameters for a plastic cell phone housing component

    NASA Astrophysics Data System (ADS)

    Rajalingam, Sokkalingam; Vasant, Pandian; Khe, Cheng Seong; Merican, Zulkifli; Oo, Zeya

    2016-11-01

    To produce thin-walled plastic items, injection molding process is one of the most widely used application tools. However, to set optimal process parameters is difficult as it may cause to produce faulty items on injected mold like shrinkage. This study aims at to determine such an optimum injection molding process parameters which can reduce the fault of shrinkage on a plastic cell phone cover items. Currently used setting of machines process produced shrinkage and mis-specified length and with dimensions below the limit. Thus, for identification of optimum process parameters, maintaining closer targeted length and width setting magnitudes with minimal variations, more experiments are needed. The mold temperature, injection pressure and screw rotation speed are used as process parameters in this research. For optimal molding process parameters the Response Surface Methods (RSM) is applied. The major contributing factors influencing the responses were identified from analysis of variance (ANOVA) technique. Through verification runs it was found that the shrinkage defect can be minimized with the optimal setting found by RSM.

  3. Experimental Investigation of process parameters influence on machining Inconel 800 in the Electrical Spark Eroding Machine

    NASA Astrophysics Data System (ADS)

    Karunakaran, K.; Chandrasekaran, M.

    2016-11-01

    The Electrical Spark Eroding Machining is an entrenched sophisticated machining process for producing complex geometry with close tolerances in hard materials like super alloy which are extremely difficult-to-machine by using conventional machining processes. It is sometimes offered as a better alternative or sometimes as an only alternative for generating accurate 3D complex shapes of macro, micro and nano-features in such difficult-to-machine materials among other advanced machining processes. The accomplishment of such challenging task by use of Electrical Spark Eroding Machining or Electrical Discharge Machining (EDM) is depending upon selection of apt process parameters. This paper is about analyzing the influencing of parameter in electrical eroding machining for Inconel 800 with electrolytic copper as a tool. The experimental runs were performed with various input conditions to process Inconel 800 nickel based super alloy for analyzing the response of material removal rate, surface roughness and tool wear rate. These are the measures of performance of individual experimental value of parameters such as pulse on time, Pulse off time, peak current. Taguchi full factorial Design by using Minitab release 14 software was employed to meet the manufacture requirements of preparing process parameter selection card for Inconel 800 jobs. The individual parameter's contribution towards surface roughness was observed from 13.68% to 64.66%.

  4. Fatigue behavior of rolled and forged tungsten at 25°, 280° and 480 °C

    NASA Astrophysics Data System (ADS)

    Habainy, J.; Iyengar, S.; Lee, Y.; Dai, Y.

    2015-10-01

    Pure tungsten has been chosen as the target material at the European Spallation Source facility in Lund. Calculations show that the target temperature can reach 500 °C momentarily during the spallation process, leading to thermal fatigue. Target life estimations require fatigue data at different temperatures and this work focuses on generating such data for pure, unirradiated, rolled and forged tungsten in the range 25°-480 °C. For specimens oriented in the rolling direction, tensile tests at room temperature indicated Young's modulus values in the range 320-390 GPa, low levels of plasticity (<0.23%) and UTS values in the range 397 MPa (unpolished) and 705 MPa (Polished). UTS for forged specimens were around 500 MPa. Stress-controlled fatigue tests were conducted in the tensile regime, with a runout limit of 2 × 106 cycles. At 25 °C, unpolished specimens had fatigue limits of 150 MPa (rolling and transverse direction), and 175 MPa (forged). For polished specimens in the rolling direction, fatigue limits were higher at 237.5 MPa (25 °C) and 252.5 MPa (280 °C). The forged specimens showed slightly better fatigue properties and marginal cyclic hardening at 480 °C.

  5. High Temperature, Slow Strain Rate Forging of Advanced Disk Alloy ME3

    NASA Technical Reports Server (NTRS)

    Gabb, Timothy P.; OConnor, Kenneth

    2001-01-01

    The advanced disk alloy ME3 was designed in the HSR/EPM disk program to have extended durability at 1150 to 1250 F in large disks. This was achieved by designing a disk alloy and process producing balanced monotonic, cyclic, and time-dependent mechanical properties. combined with robust processing and manufacturing characteristics. The resulting baseline alloy, processing, and supersolvus heat treatment produces a uniform, relatively fine mean grain size of about ASTM 7, with as-large-as (ALA) grain size of about ASTM 3. There is a long term need for disks with higher rim temperature capabilities than 1250 F. This would allow higher compressor exit (T3) temperatures and allow the full utilization of advanced combustor and airfoil concepts under development. Several approaches are being studied that modify the processing and chemistry of ME3, to possibly improve high temperature properties. Promising approaches would be applied to subscale material, for screening the resulting mechanical properties at these high temperatures. n obvious path traditionally employed to improve the high temperature and time-dependent capabilities of disk alloys is to coarsen the grain size. A coarser grain size than ASTM 7 could potentially be achieved by varying the forging conditions and supersolvus heat treatment. The objective of this study was to perform forging and heat treatment experiments ("thermomechanical processing experiments") on small compression test specimens of the baseline ME3 composition, to identify a viable forging process allowing significantly coarser grain size targeted at ASTM 3-5, than that of the baseline, ASTM 7.

  6. Effect of spray drying processing parameters on the insecticidal activity of two encapsulated formulations of baculovirus

    Technology Transfer Automated Retrieval System (TEKTRAN)

    The aim of this work was to evaluate the effect of spray dryer processing parameters on the process yield and insecticidal activity of baculovirus to support the development of this beneficial group of microbes as biopesticides. For each of two baculoviruses [granulovirus (GV) from Pieris rapae (L....

  7. Physical processes and modeling of plasma deposition and hardening of coatings-switched electrical parameters

    NASA Astrophysics Data System (ADS)

    Kadyrmetov, A. M.; Sharifullin, S. N.

    2016-11-01

    This paper presents the results of simulation of plasma deposition and hardening of coatings in modulating the electrical parameters. Mathematical models are based on physical models of gas-dynamic mechanisms more dynamic and thermal processes of the plasma jet. As an example the modeling of dynamic processes of heterogeneous plasma jet, modulated current pulses indirect arc plasma torch.

  8. Optimal Design of Material and Process Parameters in Powder Injection Molding

    NASA Astrophysics Data System (ADS)

    Ayad, G.; Barriere, T.; Gelin, J. C.; Song, J.; Liu, B.

    2007-04-01

    The paper is concerned with optimization and parametric identification for the different stages in Powder Injection Molding process that consists first in injection of powder mixture with polymer binder and then to the sintering of the resulting powders part by solid state diffusion. In the first part, one describes an original methodology to optimize the process and geometry parameters in injection stage based on the combination of design of experiments and an adaptive Response Surface Modeling. Then the second part of the paper describes the identification strategy that one proposes for the sintering stage, using the identification of sintering parameters from dilatometeric curves followed by the optimization of the sintering process. The proposed approaches are applied to the optimization of material and process parameters for manufacturing a ceramic femoral implant. One demonstrates that the proposed approach give satisfactory results.

  9. On selecting a prior for the precision parameter of Dirichlet process mixture models

    USGS Publications Warehouse

    Dorazio, R.M.

    2009-01-01

    In hierarchical mixture models the Dirichlet process is used to specify latent patterns of heterogeneity, particularly when the distribution of latent parameters is thought to be clustered (multimodal). The parameters of a Dirichlet process include a precision parameter ?? and a base probability measure G0. In problems where ?? is unknown and must be estimated, inferences about the level of clustering can be sensitive to the choice of prior assumed for ??. In this paper an approach is developed for computing a prior for the precision parameter ?? that can be used in the presence or absence of prior information about the level of clustering. This approach is illustrated in an analysis of counts of stream fishes. The results of this fully Bayesian analysis are compared with an empirical Bayes analysis of the same data and with a Bayesian analysis based on an alternative commonly used prior.

  10. Correlation of Process Parameters and Part Properties in Laser Sintering using Response Surface Modeling

    NASA Astrophysics Data System (ADS)

    Wegner, Andreas; Witt, Gerd

    Due to the advancements during the last decade, the laser sintering process has achieved a high technical level, allowing for Rapid Manufacturing in some applications. However, processes still show poor repeatability of part quality, process interruptions or defective parts. The knowledge needed to avoid such problems is still insufficient. Literature provides only few detailed correlations between process parameters and part properties. Therefore, an approach using response surface methodology was chosen to correlate part properties with main influencing factors. Aim of the analyses was to predict and to improve part properties based on an enhanced process understanding.

  11. UCMS - A new signal parameter measurement system using digital signal processing techniques. [User Constraint Measurement System

    NASA Technical Reports Server (NTRS)

    Choi, H. J.; Su, Y. T.

    1986-01-01

    The User Constraint Measurement System (UCMS) is a hardware/software package developed by NASA Goddard to measure the signal parameter constraints of the user transponder in the TDRSS environment by means of an all-digital signal sampling technique. An account is presently given of the features of UCMS design and of its performance capabilities and applications; attention is given to such important aspects of the system as RF interface parameter definitions, hardware minimization, the emphasis on offline software signal processing, and end-to-end link performance. Applications to the measurement of other signal parameters are also discussed.

  12. West Flank Coso FORGE Magnetotelluric 3D Data

    SciTech Connect

    Doug Blankenship

    2016-01-01

    This is the 3D version of the MT data for the West Flank FORGE area.The Coso geothermal field has had three Magnetotelluric (MT) datasets collected including surveys in 2003, 2006, and 2011. The final collection, in 2011, expanded the survey to the west and covers the West Flank of FORGE area.This most recent data set was collected by Schlumberger/WesternGeco and inverted by the WesternGeco GeoSolutions Integrated EM Center of Excellence in Milan, Italy; the 2003 and 2006 data were integrated for these inversions in the present study.

  13. Process parameter dependent growth phenomena of naproxen nanosuspension manufactured by wet media milling.

    PubMed

    Bitterlich, A; Laabs, C; Krautstrunk, I; Dengler, M; Juhnke, M; Grandeury, A; Bunjes, H; Kwade, A

    2015-05-01

    The production of nanosuspensions has proved to be an effective method for overcoming bioavailability challenges of poorly water soluble drugs. Wet milling in stirred media mills and planetary ball mills has become an established top-down-method for producing such drug nanosuspensions. The quality of the resulting nanosuspension is determined by the stability against agglomeration on the one hand, and the process parameters of the mill on the other hand. In order to understand the occurring dependencies, a detailed screening study, not only on adequate stabilizers, but also on their optimum concentration was carried out for the active pharmaceutical ingredient (API) naproxen in a planetary ball mill. The type and concentration of the stabilizer had a pronounced influence on the minimum particle size obtained. With the best formulation the influence of the relevant process parameters on product quality was investigated to determine the grinding limit of naproxen. Besides the well known phenomenon of particle agglomeration, actual naproxen crystal growth and morphology alterations occurred during the process which has not been observed before. It was shown that, by adjusting the process parameters, those effects could be reduced or eliminated. Thus, besides real grinding and agglomeration a process parameter dependent ripening of the naproxen particles was identified to be a concurrent effect during the naproxen fine grinding process.

  14. Mammalian Cell Culture Process for Monoclonal Antibody Production: Nonlinear Modelling and Parameter Estimation

    PubMed Central

    Selişteanu, Dan; Șendrescu, Dorin; Georgeanu, Vlad

    2015-01-01

    Monoclonal antibodies (mAbs) are at present one of the fastest growing products of pharmaceutical industry, with widespread applications in biochemistry, biology, and medicine. The operation of mAbs production processes is predominantly based on empirical knowledge, the improvements being achieved by using trial-and-error experiments and precedent practices. The nonlinearity of these processes and the absence of suitable instrumentation require an enhanced modelling effort and modern kinetic parameter estimation strategies. The present work is dedicated to nonlinear dynamic modelling and parameter estimation for a mammalian cell culture process used for mAb production. By using a dynamical model of such kind of processes, an optimization-based technique for estimation of kinetic parameters in the model of mammalian cell culture process is developed. The estimation is achieved as a result of minimizing an error function by a particle swarm optimization (PSO) algorithm. The proposed estimation approach is analyzed in this work by using a particular model of mammalian cell culture, as a case study, but is generic for this class of bioprocesses. The presented case study shows that the proposed parameter estimation technique provides a more accurate simulation of the experimentally observed process behaviour than reported in previous studies. PMID:25685797

  15. Parameter estimation and model selection for Neyman-Scott point processes.

    PubMed

    Tanaka, Ushio; Ogata, Yosihiko; Stoyan, Dietrich

    2008-02-01

    This paper proposes an approximative method for maximum likelihood estimation of parameters of Neyman-Scott and similar point processes. It is based on the point pattern resulting from forming all difference points of pairs of points in the window of observation. The intensity function of this constructed point process can be expressed in terms of second-order characteristics of the original process. This opens the way to parameter estimation, if the difference pattern is treated as a non-homogeneous Poisson process. The computational feasibility and accuracy of this approach is examined by means of simulated data. Furthermore, the method is applied to two biological data sets. For these data, various cluster process models are considered and compared with respect to their goodness-of-fit.

  16. Influence of free forging conditions on austenitic grain growth in constructional steel

    NASA Astrophysics Data System (ADS)

    Zagulyaeva, S. V.; Potanina, V. S.; Vinograd, M. I.

    1984-02-01

    The initial period of austenitic grain growth in heating of a hot forged billet of 50G-SSh steel and of forgings after free forging is characterized by the formation of a mixed grain structure of No. 8 fine grains and No. 3-0 coarse.

  17. 77 FR 14445 - Application for a License To Export Steel Forging

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-03-09

    ... From the Federal Register Online via the Government Publishing Office NUCLEAR REGULATORY COMMISSION Application for a License To Export Steel Forging Pursuant to 10 CFR 110.70(b) ``Public Notice of... Spain. December 15, 2011 head steel head steel February 7, 2012 forging. forging will be XR175...

  18. Effects of process parameters on the molding quality of the micro-needle array

    NASA Astrophysics Data System (ADS)

    Qiu, Z. J.; Ma, Z.; Gao, S.

    2016-07-01

    Micro-needle array, which is used in medical applications, is a kind of typical injection molded products with microstructures. Due to its tiny micro-features size and high aspect ratios, it is more likely to produce short shots defects, leading to poor molding quality. The injection molding process of the micro-needle array was studied in this paper to find the effects of the process parameters on the molding quality of the micro-needle array and to provide theoretical guidance for practical production of high-quality products. With the shrinkage ratio and warpage of micro needles as the evaluation indices of the molding quality, the orthogonal experiment was conducted and the analysis of variance was carried out. According to the results, the contribution rates were calculated to determine the influence of various process parameters on molding quality. The single parameter method was used to analyse the main process parameter. It was found that the contribution rate of the holding pressure on shrinkage ratio and warpage reached 83.55% and 94.71% respectively, far higher than that of the other parameters. The study revealed that the holding pressure is the main factor which affects the molding quality of micro-needle array so that it should be focused on in order to obtain plastic parts with high quality in the practical production.

  19. Intelligent Modeling Combining Adaptive Neuro Fuzzy Inference System and Genetic Algorithm for Optimizing Welding Process Parameters

    NASA Astrophysics Data System (ADS)

    Gowtham, K. N.; Vasudevan, M.; Maduraimuthu, V.; Jayakumar, T.

    2011-04-01

    Modified 9Cr-1Mo ferritic steel is used as a structural material for steam generator components of power plants. Generally, tungsten inert gas (TIG) welding is preferred for welding of these steels in which the depth of penetration achievable during autogenous welding is limited. Therefore, activated flux TIG (A-TIG) welding, a novel welding technique, has been developed in-house to increase the depth of penetration. In modified 9Cr-1Mo steel joints produced by the A-TIG welding process, weld bead width, depth of penetration, and heat-affected zone (HAZ) width play an important role in determining the mechanical properties as well as the performance of the weld joints during service. To obtain the desired weld bead geometry and HAZ width, it becomes important to set the welding process parameters. In this work, adaptative neuro fuzzy inference system is used to develop independent models correlating the welding process parameters like current, voltage, and torch speed with weld bead shape parameters like depth of penetration, bead width, and HAZ width. Then a genetic algorithm is employed to determine the optimum A-TIG welding process parameters to obtain the desired weld bead shape parameters and HAZ width.

  20. The effects of process parameters on injection-molded PZT ceramics part fabrication- compounding process rheology.

    SciTech Connect

    Halbleib, Laura L.; Yang, Pin; Mondy, Lisa Ann; Burns, George Robert

    2005-05-01

    Solid solutions of lead-based perovskites are the backbone materials of the piezoelectric components for transducer, actuator, and resonator applications. These components, typically small in size, are fabricated from large sintered ceramic slugs using grinding and lapping processes. These operations increase manufacturing costs and produce a large hazardous waste stream, especially when component size decreases. To reduce costs and hazardous wastes associated with the production of these components, an injection molding technique is being investigated to replace the machining processes. The first step in the new technique is to compound an organic carrier with a ceramic powder. The organic carrier is a thermoplastic based system composed of a main carrier, a binder, and a surfactant. Understanding the rheology of the compounded material is necessary to minimize the creation of defects such as voids or cavities during the injection-molding process. An experiment was performed to model the effects of changes in the composition and processing of the material on the rheological behavior. Factors studied included: the surfactant of the organic carrier system, the solid loading of the compounded material, and compounding time. The effects of these factors on the viscosity of the material were investigated.

  1. Experiments for practical education in process parameter optimization for selective laser sintering to increase workpiece quality

    NASA Astrophysics Data System (ADS)

    Reutterer, Bernd; Traxler, Lukas; Bayer, Natascha; Drauschke, Andreas

    2016-04-01

    Selective Laser Sintering (SLS) is considered as one of the most important additive manufacturing processes due to component stability and its broad range of usable materials. However the influence of the different process parameters on mechanical workpiece properties is still poorly studied, leading to the fact that further optimization is necessary to increase workpiece quality. In order to investigate the impact of various process parameters, laboratory experiments are implemented to improve the understanding of the SLS limitations and advantages on an educational level. Experiments are based on two different workstations, used to teach students the fundamentals of SLS. First of all a 50 W CO2 laser workstation is used to investigate the interaction of the laser beam with the used material in accordance with varied process parameters to analyze a single-layered test piece. Second of all the FORMIGA P110 laser sintering system from EOS is used to print different 3D test pieces in dependence on various process parameters. Finally quality attributes are tested including warpage, dimension accuracy or tensile strength. For dimension measurements and evaluation of the surface structure a telecentric lens in combination with a camera is used. A tensile test machine allows testing of the tensile strength and the interpreting of stress-strain curves. The developed laboratory experiments are suitable to teach students the influence of processing parameters. In this context they will be able to optimize the input parameters depending on the component which has to be manufactured and to increase the overall quality of the final workpiece.

  2. Processing Parameters Optimization for Material Deposition Efficiency in Laser Metal Deposited Titanium Alloy

    NASA Astrophysics Data System (ADS)

    Mahamood, Rasheedat M.; Akinlabi, Esther T.

    2016-03-01

    Ti6Al4V is an important Titanium alloy that is mostly used in many applications such as: aerospace, petrochemical and medicine. The excellent corrosion resistance property, the high strength to weight ratio and the retention of properties at high temperature makes them to be favoured in most applications. The high cost of Titanium and its alloys makes their use to be prohibitive in some applications. Ti6Al4V can be cladded on a less expensive material such as steel, thereby reducing cost and providing excellent properties. Laser Metal Deposition (LMD) process, an additive manufacturing process is capable of producing complex part directly from the 3-D CAD model of the part and it also has the capability of handling multiple materials. Processing parameters play an important role in LMD process and in order to achieve desired results at a minimum cost, then the processing parameters need to be properly controlled. This paper investigates the role of processing parameters: laser power, scanning speed, powder flow rate and gas flow rate, on the material utilization efficiency in laser metal deposited Ti6Al4V. A two-level full factorial design of experiment was used in this investigation, to be able to understand the processing parameters that are most significant as well as the interactions among these processing parameters. Four process parameters were used, each with upper and lower settings which results in a combination of sixteen experiments. The laser power settings used was 1.8 and 3 kW, the scanning speed was 0.05 and 0.1 m/s, the powder flow rate was 2 and 4 g/min and the gas flow rate was 2 and 4 l/min. The experiments were designed and analyzed using Design Expert 8 software. The software was used to generate the optimized process parameters which were found to be laser power of 3.2 kW, scanning speed of 0.06 m/s, powder flow rate of 2 g/min and gas flow rate of 3 l/min.

  3. Parameter estimation by fixed point of function of information processing intensity

    NASA Astrophysics Data System (ADS)

    Jankowski, Robert; Makowski, Marcin; Piotrowski, Edward W.

    2014-12-01

    We present a new method of estimating the dispersion of a distribution which is based on the surprising property of a function that measures information processing intensity. It turns out that this function has a maximum at its fixed point. Fixed-point equation is used to estimate the parameter of the distribution that is of interest to us. The main result consists in showing that only part of available experimental data is relevant for the parameters estimation process. We illustrate the estimation method by using the example of an exponential distribution.

  4. Effects of Process Parameters on Replication Accuracy of Microinjection Molded Cyclic Olefins Copolymers Parts

    NASA Astrophysics Data System (ADS)

    Lin, Hsuan-Liang; Chen, Chun-Sheng; Lee, Ruey-Tsung; Chen, Shia-Chung; Chien, Rean-Der; Jeng, Ming-Chang; Hwang, Jiun-Ren

    2013-04-01

    In this study, the effects of various processing parameters of microinjection molding on the replication accuracy of the micro featured fluidic platform used for DNA/RNA tests are investigated. LIGA-like processes were utilized to prepare a silicon-based SU-8 photoresist, followed by electroforming to make a Ni-Co-based stamp. A cyclic olefin copolymer (COC) was used as the injection molding material. The molding parameters associated with the replication accuracy of micro channel parts were investigated. It was found that for microinjection molded devices, the replication accuracies of the imprint width and depth increase with increasing of mold temperature, melt temperature, injection velocity, and packing pressure.

  5. Variational estimation of process parameters in a simplified atmospheric general circulation model

    NASA Astrophysics Data System (ADS)

    Lv, Guokun; Koehl, Armin; Stammer, Detlef

    2016-04-01

    Parameterizations are used to simulate effects of unresolved sub-grid-scale processes in current state-of-the-art climate model. The values of the process parameters, which determine the model's climatology, are usually manually adjusted to reduce the difference of model mean state to the observed climatology. This process requires detailed knowledge of the model and its parameterizations. In this work, a variational method was used to estimate process parameters in the Planet Simulator (PlaSim). The adjoint code was generated using automatic differentiation of the source code. Some hydrological processes were switched off to remove the influence of zero-order discontinuities. In addition, the nonlinearity of the model limits the feasible assimilation window to about 1day, which is too short to tune the model's climatology. To extend the feasible assimilation window, nudging terms for all state variables were added to the model's equations, which essentially suppress all unstable directions. In identical twin experiments, we found that the feasible assimilation window could be extended to over 1-year and accurate parameters could be retrieved. Although the nudging terms transform to a damping of the adjoint variables and therefore tend to erases the information of the data over time, assimilating climatological information is shown to provide sufficient information on the parameters. Moreover, the mechanism of this regularization is discussed.

  6. Effect of Process Parameters on Abnormal Grain Growth during Friction Stir Processing of a Cast Al Alloy

    SciTech Connect

    Jana, Saumyadeep; Mishra, Rajiv S.; Baumann, John A.; Grant, Glenn J.

    2010-11-25

    The effects of process parameters and friction stir processing (FSP) run configurations on the stability of nugget microstructure at elevated temperatures were evaluated. Cast plates of an Al-7Si- 0.6Mg alloy were friction stir processed using a combination of tool rotation rates and tool traverse speeds. All single pass runs showed some extent of abnormal grain growth (AGG), whereas multi-pass runs were more resistant to AGG. Additionally, higher tool rpm was found to be beneficial for controlling AGG. These effects were analyzed by comparing the result of this work with other published results and AGG models.

  7. Influence of Processing Parameters on the Flow Path in Friction Stir Welding

    NASA Technical Reports Server (NTRS)

    Schneider, J. A.; Nunes, A. C., Jr.

    2006-01-01

    Friction stir welding (FSW) is a solid phase welding process that unites thermal and mechanical aspects to produce a high quality joint. The process variables are rpm, translational weld speed, and downward plunge force. The strain-temperature history of a metal element at each point on the cross-section of the weld is determined by the individual flow path taken by the particular filament of metal flowing around the tool as influenced by the process variables. The resulting properties of the weld are determined by the strain-temperature history. Thus to control FSW properties, improved understanding of the processing parameters on the metal flow path is necessary.

  8. Roll Forming of AHSS: Numerical Simulation and Investigation of Effects of Main Process Parameters on Quality

    NASA Astrophysics Data System (ADS)

    Salonitis, Konstantinos; Paralikas, John; Chryssolouris, George

    The roll forming process is one of the main processes of producing straight profiles in many industrial sectors. The introduction of Advanced High Strength Steels (AHSS), such as the DP and TRIP-series, into the production of roll-formed profiles has emerged new challenges. The combination of a higher yield strength with a lower total elongation of AHSS, brings new challenges to the roll forming process. In the current study, the numerical simulation of a V-section profile has been implemented. The effect of the main process parameters, such as the roll forming line velocity, rolls inter-distance, roll gap and rolls diameter on quality characteristics is investigated.

  9. A New Feedback-Based Method for Parameter Adaptation in Image Processing Routines

    PubMed Central

    Mikut, Ralf; Reischl, Markus

    2016-01-01

    The parametrization of automatic image processing routines is time-consuming if a lot of image processing parameters are involved. An expert can tune parameters sequentially to get desired results. This may not be productive for applications with difficult image analysis tasks, e.g. when high noise and shading levels in an image are present or images vary in their characteristics due to different acquisition conditions. Parameters are required to be tuned simultaneously. We propose a framework to improve standard image segmentation methods by using feedback-based automatic parameter adaptation. Moreover, we compare algorithms by implementing them in a feedforward fashion and then adapting their parameters. This comparison is proposed to be evaluated by a benchmark data set that contains challenging image distortions in an increasing fashion. This promptly enables us to compare different standard image segmentation algorithms in a feedback vs. feedforward implementation by evaluating their segmentation quality and robustness. We also propose an efficient way of performing automatic image analysis when only abstract ground truth is present. Such a framework evaluates robustness of different image processing pipelines using a graded data set. This is useful for both end-users and experts. PMID:27764213

  10. A New Feedback-Based Method for Parameter Adaptation in Image Processing Routines.

    PubMed

    Khan, Arif Ul Maula; Mikut, Ralf; Reischl, Markus

    2016-01-01

    The parametrization of automatic image processing routines is time-consuming if a lot of image processing parameters are involved. An expert can tune parameters sequentially to get desired results. This may not be productive for applications with difficult image analysis tasks, e.g. when high noise and shading levels in an image are present or images vary in their characteristics due to different acquisition conditions. Parameters are required to be tuned simultaneously. We propose a framework to improve standard image segmentation methods by using feedback-based automatic parameter adaptation. Moreover, we compare algorithms by implementing them in a feedforward fashion and then adapting their parameters. This comparison is proposed to be evaluated by a benchmark data set that contains challenging image distortions in an increasing fashion. This promptly enables us to compare different standard image segmentation algorithms in a feedback vs. feedforward implementation by evaluating their segmentation quality and robustness. We also propose an efficient way of performing automatic image analysis when only abstract ground truth is present. Such a framework evaluates robustness of different image processing pipelines using a graded data set. This is useful for both end-users and experts.

  11. A Study on Reactive Spray Deposition Technology Processing Parameters in the Context of Pt Nanoparticle Formation

    NASA Astrophysics Data System (ADS)

    Roller, Justin M.; Maric, Radenka

    2015-12-01

    Catalytic materials are complex systems in which achieving the desired properties (i.e., activity, selectivity and stability) depends on exploiting the many degrees of freedom in surface and bulk composition, geometry, and defects. Flame aerosol synthesis is a process for producing nanoparticles with ample processing parameter space to tune the desired properties. Flame dynamics inside the reactor are determined by the input process variables such as solubility of precursor in the fuel; solvent boiling point; reactant flow rate and concentration; flow rates of air, fuel and the carrier gas; and the burner geometry. In this study, the processing parameters for reactive spray deposition technology, a flame-based synthesis method, are systematically evaluated to understand the residence times, reactant mixing, and temperature profiles of flames used in the synthesis of Pt nanoparticles. This provides a framework for further study and modeling. The flame temperature and length are also studied as a function of O2 and fuel flow rates.

  12. Experimental Methodology for Determining Optimum Process Parameters for Production of Hydrous Metal Oxides by Internal Gelation

    SciTech Connect

    Collins, J.L.

    2005-10-28

    The objective of this report is to describe a simple but very useful experimental methodology that was used to determine optimum process parameters for preparing several hydrous metal-oxide gel spheres by the internal gelation process. The method is inexpensive and very effective in collection of key gel-forming data that are needed to prepare the hydrous metal-oxide microspheres of the best quality for a number of elements.

  13. Numerically design the injection process parameters of parts fabricated with ramie fiber reinforced green composites

    NASA Astrophysics Data System (ADS)

    Chen, L. P.; He, L. P.; Chen, D. C.; Lu, G.; Li, W. J.; Yuan, J. M.

    2017-01-01

    The warpage deformation plays an important role on the performance of automobile interior components fabricated with natural fiber reinforced composites. The present work investigated the influence of process parameters on the warpage behavior of A pillar trim made of ramie fiber (RF) reinforced polypropylene (PP) composites (RF/PP) via numerical simulation with orthogonal experiment method and range analysis. The results indicated that fiber addition and packing pressure were the most important factors affecting warpage. The A pillar trim can achieved the minimum warpage value as of 2.124 mm under the optimum parameters. The optimal process parameters are: 70% percent of the default value of injection pressure for the packing pressure, 20 wt% for the fiber addition, 185 °C for the melt °C for the mold temperature, 7 s for the filling time and 17 s for the packing time.

  14. Multiobjective optimization in structural design with uncertain parameters and stochastic processes

    NASA Technical Reports Server (NTRS)

    Rao, S. S.

    1984-01-01

    The application of multiobjective optimization techniques to structural design problems involving uncertain parameters and random processes is studied. The design of a cantilever beam with a tip mass subjected to a stochastic base excitation is considered for illustration. Several of the problem parameters are assumed to be random variables and the structural mass, fatigue damage, and negative of natural frequency of vibration are considered for minimization. The solution of this three-criteria design problem is found by using global criterion, utility function, game theory, goal programming, goal attainment, bounded objective function, and lexicographic methods. It is observed that the game theory approach is superior in finding a better optimum solution, assuming the proper balance of the various objective functions. The procedures used in the present investigation are expected to be useful in the design of general dynamic systems involving uncertain parameters, stochastic process, and multiple objectives.

  15. Effect of Process Parameter on Barium Titanate Stannate (BTS) Materials Sintered at Low Sintering

    NASA Astrophysics Data System (ADS)

    Shukla, Alok; Bajpai, P. K.

    2011-11-01

    Ba(Ti1-xSnx)O3 solid solutions with (x = 0.15, 0.20, 0.30 and 0.40) are synthesized using conventional solid state reaction method. Formation of solid solutions in the range 0 ≤ x ≤0.40 is confirmed using X-ray diffraction technique. Single phase solid solutions with homogeneous grain distribution are observed at relatively low sintering by controlling process parameters viz. sintering time. Composition at optimized temperature (1150 °C) sintered by varying the sintering time, stabilize in cubic perovskite phase. The % experimental density increase with increasing the time of sintering instead of increasing sintering temperature. The lattice parameter increases by increasing the tin composition in the material. This demonstrates that process parameter optimization can lead to single phase at relatively lower sintering-a major advantage for the materials used as capacitor element in MLCC.

  16. Direct extrusion process analysis with proposed numerical modeling improvements - product quality, process parameters, and microstructure prediction

    NASA Astrophysics Data System (ADS)

    de Pari, Luigi, Jr.

    2009-11-01

    A numerical modeling and simulation analysis was performed on the hot-direct extrusion process with the finite element modeling (FEM) software package, DEFORM(TM) 3-D for three case studies. The research demonstrated that a commercially available, industry-accepted numerical simulation software package can predict the material response and microstructure development with simple simulated state variables (i.e. strain, strain rate, and temperature) and easily measured initial material characteristics (e.g. grain diameter). The predicted state variables provided insight into sources for limited extrudate quality, aided in processing improvements, and were the primary variables used to predict material response. The analysis began with studying the influence of tool misalignment and the degree of billet upset on extrudate dimensional quality, measured in terms of tube eccentricity, for a copper tube case study. Under ideal upset and tool alignment conditions, the simulated eccentricity was minimized. If the mandrel had a misalignment that was within tolerance, the eccentricity initially was minor in comparison to the eccentricity produced toward the end of extrusion. Consequently, through the use of DEFORM(TM) 3-D the extrusion mechanics were understood and sources for tube eccentricity were identified. In the second case study, a flow stress model was developed as a function of the state variables for an as-cast homogenized magnesium alloy. The modeled flow stress curve reasonably agreed with experimental compression flow stress data. The model was then implemented into DEFORM(TM) 3-D to utilize the simulated state variables to examine the extrusion of an automobile structural component. It was concluded that once the initial material characteristics are accounted for in the flow stress model it will more accurately and efficiently predict the flow stress response for the actual material being considered than a generic experimental flow stress-based material library

  17. Determination of a suitable parameter field for the active fluid jet polishing process

    NASA Astrophysics Data System (ADS)

    Maurer, Roland; Biskup, Heiko; Trum, Christian; Rascher, Rolf; Wünsche, Christine

    2013-09-01

    In 2012 a well-known company in the field of high precision optics assigned the University of Applied Sciences Deggendorf to determine a suitable parameter field for the active fluid jet polishing (AFJP) process in order to reach a surface accuracy of at least lambda / 5. The active fluid jet polishing is a relatively new and an affordable sub-aperture polishing process. For a fast and precise identification of the parameter field a considered design of experiment is necessary. The available control variables were the rotational speed of the nozzle, the distance between the test object and the jet, the feed rate, the material of the pin inside the nozzle and the material of the test object itself. In order to reach a significant data density on the one hand and to minimize the number of test runs on the other hand a meander shaped tool path was chosen. At each blank nine paths had been driven whereby at each path another parameter combination was picked. Thus with only one test object nine parameter settings may be evaluated. For the automatized analysis of the tracks a software tool was developed. The software evaluates ten sections which orthogonally intersect the nine tracks on the test-lens. The significant measurement parameters per section are the width and the height of each path as well as the surface roughness within the polished tracks. With the aid of these parameters and further statistical evaluations a suitable parameter field for the goal to find a constant and predictable removal spot was determined. Furthermore up to now over 60 test runs have been successfully finished with nine parameter combinations in each case. As a consequence a test evaluation by hand would be very time-consuming and the software facilitates it dramatically.

  18. Effect of processing parameters on surface finish for fused deposition machinable wax patterns

    NASA Technical Reports Server (NTRS)

    Roberts, F. E., III

    1995-01-01

    This report presents a study on the effect of material processing parameters used in layer-by-layer material construction on the surface finish of a model to be used as an investment casting pattern. The data presented relate specifically to fused deposition modeling using a machinable wax.

  19. Orthogonal experiment and analysis on process parameters of bowl feed polishing (BFP)

    NASA Astrophysics Data System (ADS)

    Meng, Kai; Wan, Yongjian; Xu, Qinglan; Yang, Yang

    2013-08-01

    With the development of science and technology, the demand for high-precision product is increasing continuously. Ultra-smooth surface with sub-nanometer roughness has extensive applications in the field of soft X-ray optics, high power laser and laser gyro. Bowl feed polishing (BFP) technology is an effective ultra-smooth surface processing method, but the polishing process of BFP which is affected by a lot of factors is extremely complex and difficult to control. It is important to understand the effect of the process variables such as abrasive particle size, concentration of abrasive particle, speed of polishing pad, acidity and polishing time in the process of BFP. They are very important parameters that must be carefully formulated to achieve desired material removal rates and surface roughness. Using a design of experiment (DOE) approach, this study was performed investigating the main effect of the each parameter during K9 BFP. A better understanding of the interaction behavior between the various parameters and the effect on removal rate and surface roughness is achieved by using the statistical analysis techniques. In the experimental tests, the optimized parameters combination for BFP which were derived from the statistical analysis could be found for material removal rate and better surface roughness through the above experiment results.

  20. Family Health and Financial Literacy--Forging the Connection

    ERIC Educational Resources Information Center

    Braun, Bonnie; Kim, Jinhee; Anderson, Elaine A.

    2009-01-01

    Families are at-risk of or experiencing a diminished quality of living and life in current economic times and difficult decisions are required. Health and financial literacy are the basis for wise personal and public decision making. Family and consumer sciences (FCS) professionals can forge connections between health and financial literacy to…

  1. 16. Forge building and fuel storage shed from the southwest, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    16. Forge building and fuel storage shed from the southwest, c.1918 Photocopied from a photograph in the collection of William F. Applegate, 43 Grandview Avenue, Wallingford, Connecticut. - Eli Whitney Armory, West of Whitney Avenue, Armory Street Vicinity, Hamden, New Haven County, CT

  2. Electronic Portfolios in Teacher Education: Forging a Middle Ground

    ERIC Educational Resources Information Center

    Strudler, Neal; Wetzel, Keith

    2012-01-01

    At a time when implementation of electronic portfolios (EPs) is expanding, the issues of clarifying their purposes continue to plague teacher education programs. Are student-centered uses of EPs compatible with program assessment and accreditation efforts? Is this an either/or situation, or can a productive middle ground be forged? This article…

  3. Forging an Identity over the Life-Course

    ERIC Educational Resources Information Center

    Spiteri, Damian

    2009-01-01

    Using a social constructionist approach, this study explores the self-perceptions of young men who, when at school, were classed as boys with social, emotional and behavioural difficulties (SEBD). The aim is to understand how these perceptions were forged throughout the young men's life-courses resulting in changing self-identities. The study also…

  4. Consolidation and Forging Methods for a Cryomilled Al Alloy

    NASA Astrophysics Data System (ADS)

    Newbery, A. P.; Ahn, B.; Hayes, R. W.; Pao, P. S.; Nutt, S. R.; Lavernia, E. J.

    2008-09-01

    The method used to consolidate a cryogenically ball-milled powder is critical to the retention of superior strength along with acceptable tensile ductility in the bulk product. In this study, gas-atomized Al 5083 powder was cryomilled, hot vacuum degassed, and consolidated by hot isostatic pressing (HIP) or by quasi-isostatic (QI) forging to produce low-porosity billets. The billets were then forged, either at high strain rate (without a die) or quasi-isostatically, and subsequently hot rolled to produce three 6.5-mm-thick plates. Despite extended periods at elevated temperatures and differences between the consolidation/deformation methods, a similar predominantly ultrafine grain microstructure was obtained in all three plates. The plates possessed similar ultimate tensile strengths, about 50 pct greater than standard work-hardened Al 5083. However, in terms of fracture toughness, there were significant differences between the plates. Debonding at prior cryomilled powder particle surfaces was an important fracture mechanism for “HIPped” material, leading to low toughness for crack surfaces in the plane of the plate. This effect was minimized by the implementation of double QI forging, producing plate with good isotropic fracture toughness. The type of particle boundary deformation during forging and the influence of impurities appeared to be more important in determining fracture toughness than the presence of ˜10 vol pct coarser micron-sized grains.

  5. The Valley Forge Encampment: Epic on the Schuylkill.

    ERIC Educational Resources Information Center

    Trussell, John B. B., Jr.

    Valley Forge, outside Philadelphia (Pennsylvania), has long been recognized as the site of a great victory of the human spirit. Eleven thousand men including Blacks and Indians resided there during the winter of 1777-78 and triumphed over cold, starvation, nakedness, disease, and uncertainty. The encampment site was unprepared for the tattered,…

  6. Development of process parameters for 22 nm PMOS using 2-D analytical modeling

    NASA Astrophysics Data System (ADS)

    Maheran, A. H. Afifah; Menon, P. S.; Ahmad, I.; Shaari, S.; Faizah, Z. A. Noor

    2015-04-01

    The complementary metal-oxide-semiconductor field effect transistor (CMOSFET) has become major challenge to scaling and integration. Innovation in transistor structures and integration of novel materials are necessary to sustain this performance trend. CMOS variability in the scaling technology becoming very important concern due to limitation of process control; over statistically variability related to the fundamental discreteness and materials. Minimizing the transistor variation through technology optimization and ensuring robust product functionality and performance is the major issue.In this article, the continuation study on process parameters variations is extended and delivered thoroughly in order to achieve a minimum leakage current (ILEAK) on PMOS planar transistor at 22 nm gate length. Several device parameters are varies significantly using Taguchi method to predict the optimum combination of process parameters fabrication. A combination of high permittivity material (high-k) and metal gate are utilized accordingly as gate structure where the materials include titanium dioxide (TiO2) and tungsten silicide (WSix). Then the L9 of the Taguchi Orthogonal array is used to analyze the device simulation where the results of signal-to-noise ratio (SNR) of Smaller-the-Better (STB) scheme are studied through the percentage influences of the process parameters. This is to achieve a minimum ILEAK where the maximum predicted ILEAK value by International Technology Roadmap for Semiconductors (ITRS) 2011 is said to should not above 100 nA/µm. Final results shows that the compensation implantation dose acts as the dominant factor with 68.49% contribution in lowering the device's leakage current. The absolute process parameters combination results in ILEAK mean value of 3.96821 nA/µm where is far lower than the predicted value.

  7. Development of process parameters for 22 nm PMOS using 2-D analytical modeling

    SciTech Connect

    Maheran, A. H. Afifah; Menon, P. S.; Shaari, S.; Ahmad, I.; Faizah, Z. A. Noor

    2015-04-24

    The complementary metal-oxide-semiconductor field effect transistor (CMOSFET) has become major challenge to scaling and integration. Innovation in transistor structures and integration of novel materials are necessary to sustain this performance trend. CMOS variability in the scaling technology becoming very important concern due to limitation of process control; over statistically variability related to the fundamental discreteness and materials. Minimizing the transistor variation through technology optimization and ensuring robust product functionality and performance is the major issue.In this article, the continuation study on process parameters variations is extended and delivered thoroughly in order to achieve a minimum leakage current (I{sub LEAK}) on PMOS planar transistor at 22 nm gate length. Several device parameters are varies significantly using Taguchi method to predict the optimum combination of process parameters fabrication. A combination of high permittivity material (high-k) and metal gate are utilized accordingly as gate structure where the materials include titanium dioxide (TiO{sub 2}) and tungsten silicide (WSi{sub x}). Then the L9 of the Taguchi Orthogonal array is used to analyze the device simulation where the results of signal-to-noise ratio (SNR) of Smaller-the-Better (STB) scheme are studied through the percentage influences of the process parameters. This is to achieve a minimum I{sub LEAK} where the maximum predicted I{sub LEAK} value by International Technology Roadmap for Semiconductors (ITRS) 2011 is said to should not above 100 nA/µm. Final results shows that the compensation implantation dose acts as the dominant factor with 68.49% contribution in lowering the device’s leakage current. The absolute process parameters combination results in I{sub LEAK} mean value of 3.96821 nA/µm where is far lower than the predicted value.

  8. Recommended direct simulation Monte Carlo collision model parameters for modeling ionized air transport processes

    SciTech Connect

    Swaminathan-Gopalan, Krishnan; Stephani, Kelly A.

    2016-02-15

    A systematic approach for calibrating the direct simulation Monte Carlo (DSMC) collision model parameters to achieve consistency in the transport processes is presented. The DSMC collision cross section model parameters are calibrated for high temperature atmospheric conditions by matching the collision integrals from DSMC against ab initio based collision integrals that are currently employed in the Langley Aerothermodynamic Upwind Relaxation Algorithm (LAURA) and Data Parallel Line Relaxation (DPLR) high temperature computational fluid dynamics solvers. The DSMC parameter values are computed for the widely used Variable Hard Sphere (VHS) and the Variable Soft Sphere (VSS) models using the collision-specific pairing approach. The recommended best-fit VHS/VSS parameter values are provided over a temperature range of 1000-20 000 K for a thirteen-species ionized air mixture. Use of the VSS model is necessary to achieve consistency in transport processes of ionized gases. The agreement of the VSS model transport properties with the transport properties as determined by the ab initio collision integral fits was found to be within 6% in the entire temperature range, regardless of the composition of the mixture. The recommended model parameter values can be readily applied to any gas mixture involving binary collisional interactions between the chemical species presented for the specified temperature range.

  9. Identification of sensitive parameters in the modeling of SVOC reemission processes from soil to atmosphere.

    PubMed

    Loizeau, Vincent; Ciffroy, Philippe; Roustan, Yelva; Musson-Genon, Luc

    2014-09-15

    Semi-volatile organic compounds (SVOCs) are subject to Long-Range Atmospheric Transport because of transport-deposition-reemission successive processes. Several experimental data available in the literature suggest that soil is a non-negligible contributor of SVOCs to atmosphere. Then coupling soil and atmosphere in integrated coupled models and simulating reemission processes can be essential for estimating atmospheric concentration of several pollutants. However, the sources of uncertainty and variability are multiple (soil properties, meteorological conditions, chemical-specific parameters) and can significantly influence the determination of reemissions. In order to identify the key parameters in reemission modeling and their effect on global modeling uncertainty, we conducted a sensitivity analysis targeted on the 'reemission' output variable. Different parameters were tested, including soil properties, partition coefficients and meteorological conditions. We performed EFAST sensitivity analysis for four chemicals (benzo-a-pyrene, hexachlorobenzene, PCB-28 and lindane) and different spatial scenari (regional and continental scales). Partition coefficients between air, solid and water phases are influent, depending on the precision of data and global behavior of the chemical. Reemissions showed a lower variability to soil parameters (soil organic matter and water contents at field capacity and wilting point). A mapping of these parameters at a regional scale is sufficient to correctly estimate reemissions when compared to other sources of uncertainty.

  10. A predictive thermal dynamic model for parameter generation in the laser assisted direct write process

    NASA Astrophysics Data System (ADS)

    Shang, Shuo; Fearon, Eamonn; Wellburn, Dan; Sato, Taku; Edwardson, Stuart; Dearden, G.; Watkins, K. G.

    2011-11-01

    The laser assisted direct write (LADW) method can be used to generate electrical circuitry on a substrate by depositing metallic ink and curing the ink thermally by a laser. Laser curing has emerged over recent years as a novel yet efficient alternative to oven curing. This method can be used in situ, over complicated 3D contours of large parts (e.g. aircraft wings) and selectively cure over heat sensitive substrates, with little or no thermal damage. In previous studies, empirical methods have been used to generate processing windows for this technique, relating to the several interdependent processing parameters on which the curing quality and efficiency strongly depend. Incorrect parameters can result in a track that is cured in some areas and uncured in others, or in damaged substrates. This paper addresses the strong need for a quantitative model which can systematically output the processing conditions for a given combination of ink, substrate and laser source; transforming the LADW technique from a purely empirical approach, to a simple, repeatable, mathematically sound, efficient and predictable process. The method comprises a novel and generic finite element model (FEM) that for the first time predicts the evolution of the thermal profile of the ink track during laser curing and thus generates a parametric map which indicates the most suitable combination of parameters for process optimization. Experimental data are compared with simulation results to verify the accuracy of the model.

  11. Optimization of process parameters for production of volatile fatty acid, biohydrogen and methane from anaerobic digestion.

    PubMed

    Khan, M A; Ngo, H H; Guo, W S; Liu, Y; Nghiem, L D; Hai, F I; Deng, L J; Wang, J; Wu, Y

    2016-11-01

    The anaerobic digestion process has been primarily utilized for methane containing biogas production over the past few years. However, the digestion process could also be optimized for producing volatile fatty acids (VFAs) and biohydrogen. This is the first review article that combines the optimization approaches for all three possible products from the anaerobic digestion. In this review study, the types and configurations of the bioreactor are discussed for each type of product. This is followed by a review on optimization of common process parameters (e.g. temperature, pH, retention time and organic loading rate) separately for the production of VFA, biohydrogen and methane. This review also includes additional parameters, treatment methods or special additives that wield a significant and positive effect on production rate and these products' yield.

  12. Analysis and optimization of process parameters in Al-SiCp laser cladding

    NASA Astrophysics Data System (ADS)

    Riquelme, Ainhoa; Rodrigo, Pilar; Escalera-Rodríguez, María Dolores; Rams, Joaquín

    2016-03-01

    The laser cladding process parameters have great effect on the clad geometry and on dilution in the single and multi-pass aluminum matrix composite reinforced with SiC particles (Al/SiCp) coatings on ZE41 magnesium alloys deposited using a high-power diode laser (HPLD). The influence of the laser power (500-700 W), scan speed (3-17 mm/s) and laser beam focal position (focus, positive and negative defocus) on the shape factor, cladding-bead geometry, cladding-bead microstructure (including the presence of pores and cracks), and hardness has been evaluated. The correlation of these process parameters and their influence on the properties and ultimately, on the feasibility of the cladding process, is demonstrated. The importance of focal position is demonstrated. The different energy distribution of the laser beam cross section in focus plane or in positive and negative defocus plane affect on the cladding-bead properties.

  13. Phases' characteristics of poultry litter hydrothermal carbonization under a range of process parameters.

    PubMed

    Mau, Vivian; Quance, Julie; Posmanik, Roy; Gross, Amit

    2016-11-01

    The aim of this work was to study the hydrothermal carbonization of poultry litter under a range of process parameters. Experiments were conducted to investigate the effect of HTC of poultry litter under a range of operational parameters (temperature, reaction time, and solids concentration) on the formation and characteristics of its phases. Results showed production of a hydrochar with caloric value of 24.4MJ/kg, similar to sub-bituminous coal. The gaseous phase consisted mainly of CO2. However, significant amounts of H2S dictate the need for (further) treatment. The process also produced an aqueous phase with chemical characteristics suggesting its possible use as a liquid fertilizer. Temperature had the most significant effect on processes and product formation. Solids concentration was not a significant factor once dilution effects were considered.

  14. Simulation for effect of process parameters on surface profile in thick film photolithography

    NASA Astrophysics Data System (ADS)

    Tang, Xionggui; Li, Heping; Liao, Jingkun; Liu, Yongzhi; Guo, Yongkang

    2007-12-01

    The microstructure with high fidelity is very important while being used as micro-optical component, because the performance tightly depends on the profile quality of microstructure. Optical lithography method based on thick film resist plays an increasing important role in fabrication for microstructure. However, the profile quality of the microstructure is greatly affected by process parameters adopted in the experiment. In this paper, the effect of illumination wavelength, gap distance and absorption coefficient on the profile quality after development has been simulated, analyzed and discussed in detail, by using the model for thick film lithography. The simulated results show that these process parameters have a great impact on the profile quality of microstructures, which it is helpful for process optimization and profile control of thick film photolithography.

  15. Fault detection in heavy duty wheels by advanced vibration processing techniques and lumped parameter modeling

    NASA Astrophysics Data System (ADS)

    Malago`, M.; Mucchi, E.; Dalpiaz, G.

    2016-03-01

    Heavy duty wheels are used in applications such as automatic vehicles and are mainly composed of a polyurethane tread glued to a cast iron hub. In the manufacturing process, the adhesive application between tread and hub is a critical assembly phase, since it is completely made by an operator and a contamination of the bond area may happen. Furthermore, the presence of rust on the hub surface can contribute to worsen the adherence interface, reducing the operating life. In this scenario, a quality control procedure for fault detection to be used at the end of the manufacturing process has been developed. This procedure is based on vibration processing techniques and takes advantages of the results of a lumped parameter model. Indicators based on cyclostationarity can be considered as key parameters to be adopted in a monitoring test station at the end of the production line due to their not deterministic characteristics.

  16. Application of CBR method for adding the process of cutting tools and parameters selection

    NASA Astrophysics Data System (ADS)

    Ociepka, P.; Herbus, K.

    2015-11-01

    Modem enterprises must face with the dynamically changing market demand what influences the designing process. It is possible by linking computer tools with information gathered by experienced designers teams. The article describes the method basing on engineering knowledge and experience to adding the process of tools selection and cutting parameters determination for a turning operation. The method, proposed by the authors, is based on the CBR (Case Based Reasoning) method. CBR is a method of problem solving that involves searching for an analogy (similarity) between the current task to be solved, and the earlier cases that properly described, are stored in a computer memory. This article presents an algorithm and a formalized description of the developed method. It was discussed the range of its utilization, as well as it was illustrated the method of its functioning on the example of the tools and cutting parameters selection with respect to the turning process.

  17. Kinetic parameters estimation in an anaerobic digestion process using successive quadratic programming.

    PubMed

    Aceves-Lara, C A; Aguilar-Garnica, E; Alcaraz-González, V; González-Reynoso, O; Steyer, J P; Dominguez-Beltran, J L; González-Alvarez, V

    2005-01-01

    In this work, an optimization method is implemented in an anaerobic digestion model to estimate its kinetic parameters and yield coefficients. This method combines the use of advanced state estimation schemes and powerful nonlinear programming techniques to yield fast and accurate estimates of the aforementioned parameters. In this method, we first implement an asymptotic observer to provide estimates of the non-measured variables (such as biomass concentration) and good guesses for the initial conditions of the parameter estimation algorithm. These results are then used by the successive quadratic programming (SQP) technique to calculate the kinetic parameters and yield coefficients of the anaerobic digestion process. The model, provided with the estimated parameters, is tested with experimental data from a pilot-scale fixed bed reactor treating raw industrial wine distillery wastewater. It is shown that SQP reaches a fast and accurate estimation of the kinetic parameters despite highly noise corrupted experimental data and time varying inputs variables. A statistical analysis is also performed to validate the combined estimation method. Finally, a comparison between the proposed method and the traditional Marquardt technique shows that both yield similar results; however, the calculation time of the traditional technique is considerable higher than that of the proposed method.

  18. Modeling of 2D diffusion processes based on microscopy data: parameter estimation and practical identifiability analysis

    PubMed Central

    2013-01-01

    Background Diffusion is a key component of many biological processes such as chemotaxis, developmental differentiation and tissue morphogenesis. Since recently, the spatial gradients caused by diffusion can be assessed in-vitro and in-vivo using microscopy based imaging techniques. The resulting time-series of two dimensional, high-resolutions images in combination with mechanistic models enable the quantitative analysis of the underlying mechanisms. However, such a model-based analysis is still challenging due to measurement noise and sparse observations, which result in uncertainties of the model parameters. Methods We introduce a likelihood function for image-based measurements with log-normal distributed noise. Based upon this likelihood function we formulate the maximum likelihood estimation problem, which is solved using PDE-constrained optimization methods. To assess the uncertainty and practical identifiability of the parameters we introduce profile likelihoods for diffusion processes. Results and conclusion As proof of concept, we model certain aspects of the guidance of dendritic cells towards lymphatic vessels, an example for haptotaxis. Using a realistic set of artificial measurement data, we estimate the five kinetic parameters of this model and compute profile likelihoods. Our novel approach for the estimation of model parameters from image data as well as the proposed identifiability analysis approach is widely applicable to diffusion processes. The profile likelihood based method provides more rigorous uncertainty bounds in contrast to local approximation methods. PMID:24267545

  19. Estimation of Temperature Dependent Parameters of a Batch Alcoholic Fermentation Process

    NASA Astrophysics Data System (ADS)

    de Andrade, Rafael Ramos; Rivera, Elmer Ccopa; Costa, Aline C.; Atala, Daniel I. P.; Filho, Francisco Maugeri; Filho, Rubens Maciel

    In this work, a procedure was established to develop a mathematical model considering the effect of temperature on reaction kinetics. Experiments were performed in batch mode in temperatures from 30 to 38°C. The microorganism used was Saccharomyces cerevisiae and the culture media, sugarcane molasses. The objective is to assess the difficulty in updating the kinetic parameters when there are changes in fermentation conditions. We conclude that, although the re-estimation is a time-consuming task, it is possible to accurately describe the process when there are changes in raw material composition if a re-estimation of parameters is performed.

  20. Meltlets(®) of soy isoflavones: process optimization and the effect of extrusion spheronization process parameters on antioxidant activity.

    PubMed

    Deshmukh, Ketkee; Amin, Purnima

    2013-07-01

    In the current research work an attempt was made to develop "Melt in mouth pellets" (Meltlets(®)) containing 40% herbal extract of soy isoflavones that served to provide antioxidants activity in menopausal women. The process of extrusion-spheronization was optimized for extruder speed, extruder screen size, spheronization speed, and time. While doing so the herbal extract incorporated in the pellet matrix was subjected to various processing conditions such as the effect of the presence of other excipients, mixing or kneading to prepare wet mass, heat generated during the process of extrusion, spheronization, and drying. Thus, the work further investigates the effect of these processing parameters on the antioxidant activity of the soy isoflavone herbal extract incorporated in the formula. Thereby, the antioxidant activity of the soya bean herbal extract, Meltlets(®) and of the placebo pellets was evaluated using DPPH free radical scavenging assay and total reduction capacity.

  1. Hydrothermal carbonization of biomass from landscape management - Influence of process parameters on soil properties of hydrochars.

    PubMed

    Röhrdanz, Michael; Rebling, Tammo; Ohlert, Jan; Jasper, Jan; Greve, Thomas; Buchwald, Rainer; von Frieling, Petra; Wark, Michael

    2016-05-15

    Besides pyrolysis the technology of hydrothermal carbonization (HTC) is tested to produce hydrochars for soil improvement. The chemical and physical properties of the hydrochars mainly depend on the feedstock and the process parameters reaction time and process temperature. Systematic investigations on the influences of these process parameters on soil properties of hydrochars like water holding capacity (WHC) and cation exchange capacity (CEC) are missing. In this study, a rush-rich biomass was carbonized within defined HTC process conditions under variation of reaction time and process temperature to produce hydrochars. Analysis of WHC, CEC, the elemental composition and Fourier-transform infrared spectroscopy (FT-IR) were performed to evaluate the influence of HTC process conditions on the pedological hydrochar properties. The results indicated that at increasing reaction severity (reaction time and process temperature) WHC and CEC decreased as well as the elemental O/C ratio. The decrease of WHC and CEC is based on the decrease of the hydrochar surface polarity. However, even the lowest WHC and CEC of investigated hydrochars still exceeded those of pure quartz sand by factors of 5-10. An application of hydrochars produced at severe HTC conditions could improve WHC and CEC of sandy soils. This has to be investigated in further studies.

  2. Studies on Effect of Fused Deposition Modelling Process Parameters on Ultimate Tensile Strength and Dimensional Accuracy of Nylon

    NASA Astrophysics Data System (ADS)

    Basavaraj, C. K.; Vishwas, M.

    2016-09-01

    This paper discusses the process parameters for fused deposition modelling (FDM). Layer thickness, Orientation angle and shell thickness are the process variables considered for studies. Ultimate tensile strength, dimensional accuracy and manufacturing time are the response parameters. For number of experimental runs the taguchi's L9 orthogonal array is used. Taguchis S/N ratio was used to identify a set of process parameters which give good results for respective response characteristics. Effectiveness of each parameter is investigated by using analysis of variance. The material used for the studies of process parameter is Nylon.

  3. Methods and algorithms for statistical processing of instantaneous meteorological parameters from ultrasonic measurements

    NASA Astrophysics Data System (ADS)

    Rohmistrov, D. S.; Bogushevich, A. Ya; Botygin, I. A.

    2016-11-01

    This paper describes a software system designed to support atmospheric studies with ultrasonic thermo-anemometer data processing. The system is capable of processing files containing sets of immediate values of temperature, three orthogonal wind velocity components, humidity, and pressure. The paper presents a technological scheme for selecting the necessary meteorological parameters depending on the observation time, the averaging interval, and the period between the immediate values. The data processing consists of three stages. At the initial stage, a query for the necessary meteorological parameters is executed. At the second stage, the system calculates the standard statistical characteristics of the meteorological fields, such as mean values, dispersion, standard deviation, asymmetric coefficients, kurtosis, correlation, etc. The third stage prepares to compute the atmospheric turbulence parameters. The system creates new arrays of data to process and calculate the second order statistical moments that are important for solving problems of atmospheric surface layer physics, predicting the pollutant dispersion in the atmosphere, etc. The calculation results are visualized and stored on a hard disk.

  4. 17Oexcess in meteoric water: as a new isotopic parameter to decipher water cycle processes

    NASA Astrophysics Data System (ADS)

    Landais, A.; Guillevic, M.; Steen-Larsen, H.; Vimeux, F.; Bouygues, A.; Falourd, S.; Risi, C. M.; Bony, S.

    2009-12-01

    Classical water stable isotopes (dD and d18O) have been used for more than 50 years with the aim to understand the links between water cycle and climate. They provide information on either temperature or precipitation changes depending on the latitudes. Their combination, in the so-called d-excess, brings some information on climatic conditions occurring during non equilibrium processes along air masses histories (evaporation over the Oceans, reevaporation of droplets in convective systems, continental recycling or ice crystals formation). Recently, the possibility to measure with high precision d17O in water has enabled to introduce a new parameter, 17Oexcess, resulting from the combination of d18O and d17O. According to both observations and modeling works, this new isotopic parameter is able to decipher some of the non equilibrium processes: when measured in ice core, it is expected to be a more direct tracer of relative humidity of the oceanic evaporative regions than d-excess. In order to better understand what controls this new parameter as well as to extract the maximum climatic information from the combination of 17Oexcess and d-excess, we present different original studies combining these two parameters in several key regions. First, data collected in Niger, West Africa, at scales ranging from the convective system to the seasonal cycle confirm the strong influence of relative humidity on 17Oexcess through the rain reevaporation process. Second, seasonal cycles in the Zongo Valley (Tropical Bolivia) suggest that rain recycling along air masses trajectories have different signatures on d-excess and 17Oexcess leading to decipher the different processes. Third, we study how local processes (precipitation, sublimation) in polar region (Greenland) can affect 17Oexcess archived in ice core with respect to d-excess records through (1) isotopic measurements of vapor versus precipitation collected at the NEEM station and (2) seasonal cycles measured from snow pits.

  5. A preliminary evaluation of an F100 engine parameter estimation process using flight data

    NASA Technical Reports Server (NTRS)

    Maine, Trindel A.; Gilyard, Glenn B.; Lambert, Heather H.

    1990-01-01

    The parameter estimation algorithm developed for the F100 engine is described. The algorithm is a two-step process. The first step consists of a Kalman filter estimation of five deterioration parameters, which model the off-nominal behavior of the engine during flight. The second step is based on a simplified steady-state model of the compact engine model (CEM). In this step, the control vector in the CEM is augmented by the deterioration parameters estimated in the first step. The results of an evaluation made using flight data from the F-15 aircraft are presented, indicating that the algorithm can provide reasonable estimates of engine variables for an advanced propulsion control law development.

  6. Effects of HVOF Process Parameters on the Properties of Ni-Cr Coatings

    NASA Astrophysics Data System (ADS)

    Saaedi, J.; Coyle, T. W.; Arabi, H.; Mirdamadi, S.; Mostaghimi, J.

    2010-03-01

    This research examined the influence of processing parameters on the structure of a Ni-50Cr coating applied by high-velocity oxy-fuel spraying onto stainless steel specimens. This type of coating is normally used as protection against heat and corrosion encountered in power plant and marine boilers, and oil refinery heaters. A statistical design of experiments identified fuel and oxygen flow rates and spraying distance as the most influential parameters controlling the in-flight characteristics of the powder particles prior to impact. The effects of these parameters on the porosity level, oxide content, and microhardness of the coatings were then investigated in more detail. These results indicated that the oxide content and hardness of the coatings were dependent on the gas combustion ratio but not on spraying distance. The porosity level and amount of unmelted particles were reduced at the longest spraying distance.

  7. Optimization of process parameters in CNC turning of aluminium alloy using hybrid RSM cum TLBO approach

    NASA Astrophysics Data System (ADS)

    Rudrapati, R.; Sahoo, P.; Bandyopadhyay, A.

    2016-09-01

    The main aim of the present work is to analyse the significance of turning parameters on surface roughness in computer numerically controlled (CNC) turning operation while machining of aluminium alloy material. Spindle speed, feed rate and depth of cut have been considered as machining parameters. Experimental runs have been conducted as per Box-Behnken design method. After experimentation, surface roughness is measured by using stylus profile meter. Factor effects have been studied through analysis of variance. Mathematical modelling has been done by response surface methodology, to made relationships between the input parameters and output response. Finally, process optimization has been made by teaching learning based optimization (TLBO) algorithm. Predicted turning condition has been validated through confirmatory experiment.

  8. Identification of sorption processes and parameters for radionuclide transport in fractured rock

    NASA Astrophysics Data System (ADS)

    Dai, Zhenxue; Wolfsberg, Andrew; Reimus, Paul; Deng, Hailin; Kwicklis, Edward; Ding, Mei; Ware, Doug; Ye, Ming

    2012-01-01

    SummaryIdentification of chemical reaction processes in subsurface environments is a key issue for reactive transport modeling because simulating different processes requires developing different chemical-mathematical models. In this paper, two sorption processes (equilibrium and kinetics) are considered for modeling neptunium and uranium sorption in fractured rock. Based on different conceptualizations of the two processes occurring in fracture and/or matrix media, seven dual-porosity, multi-component reactive transport models are developed. The process models are identified with a stepwise strategy by using multi-tracer concentration data obtained from a series of transport experiments. In the first step, breakthrough data of a conservative tracer (tritium) obtained from four experiments are used to estimate the flow and non-reactive transport parameters (i.e., mean fluid residence time in fracture, fracture aperture, and matrix tortuosity) common to all the reactive transport models. In the second and third steps, by fixing the common non-reactive flow and transport parameters, the sorption parameters (retardation factor, sorption coefficient, and kinetic rate constant) of each model are estimated using the breakthrough data of reactive tracers, neptunium and uranium, respectively. Based on the inverse modeling results, the seven sorption-process models are discriminated using four model discrimination (or selection) criteria, Akaike information criterion ( AIC), modified Akaike information criterion ( AICc), Bayesian information criterion ( BIC) and Kashyap information criterion ( KIC). These criteria suggest the kinetic sorption process for modeling reactive transport of neptunium and uranium transport in both fracture and matrix. This conclusion is confirmed by two chemical criteria, the half reaction time and Damköhler number criterion.

  9. Optimization of process parameters of pulsed TIG welded maraging steel C300

    NASA Astrophysics Data System (ADS)

    Deepak, P.; Jualeash, M. J.; Jishnu, J.; Srinivasan, P.; Arivarasu, M.; Padmanaban, R.; Thirumalini, S.

    2016-09-01

    Pulsed TIG welding technology provides excellent welding performance on thin sections which helps to increase productivity, enhance weld quality, minimize weld costs, and boost operator efficiency and this has drawn the attention of the welding society. Maraging C300 steel is extensively used in defence and aerospace industry and thus its welding becomes an area of paramount importance. In pulsed TIG welding, weld quality depends on the process parameters used. In this work, Pulsed TIG bead-on-plate welding is performed on a 5mm thick maraging C300 plate at different combinations of input parameters: peak current (Ip), base current (Ib) and pulsing frequency (HZ) as per box behnken design with three-levels for each factor. Response surface methodology is utilized for establishing a mathematical model for predicting the weld bead depth. The effect of Ip, Ib and HZ on the weld bead depth is investigated using the developed model. The weld bead depth is found to be affected by all the three parameters. Surface and contour plots developed from regression equation are used to optimize the processing parameters for maximizing the weld bead depth. Optimum values of Ip, Ib and HZ are obtained as 259 A, 120 A and 8 Hz respectively. Using this optimum condition, maximum bead depth of the weld is predicted to be 4.325 mm.

  10. Post-processing of seismic parameter data based on valid seismic event determination

    DOEpatents

    McEvilly, Thomas V.

    1985-01-01

    An automated seismic processing system and method are disclosed, including an array of CMOS microprocessors for unattended battery-powered processing of a multi-station network. According to a characterizing feature of the invention, each channel of the network is independently operable to automatically detect, measure times and amplitudes, and compute and fit Fast Fourier transforms (FFT's) for both P- and S- waves on analog seismic data after it has been sampled at a given rate. The measured parameter data from each channel are then reviewed for event validity by a central controlling microprocessor and if determined by preset criteria to constitute a valid event, the parameter data are passed to an analysis computer for calculation of hypocenter location, running b-values, source parameters, event count, P- wave polarities, moment-tensor inversion, and Vp/Vs ratios. The in-field real-time analysis of data maximizes the efficiency of microearthquake surveys allowing flexibility in experimental procedures, with a minimum of traditional labor-intensive postprocessing. A unique consequence of the system is that none of the original data (i.e., the sensor analog output signals) are necessarily saved after computation, but rather, the numerical parameters generated by the automatic analysis are the sole output of the automated seismic processor.

  11. Subsonic flight test evaluation of a propulsion system parameter estimation process for the F100 engine

    NASA Technical Reports Server (NTRS)

    Orme, John S.; Gilyard, Glenn B.

    1992-01-01

    Integrated engine-airframe optimal control technology may significantly improve aircraft performance. This technology requires a reliable and accurate parameter estimator to predict unmeasured variables. To develop this technology base, NASA Dryden Flight Research Facility (Edwards, CA), McDonnell Aircraft Company (St. Louis, MO), and Pratt & Whitney (West Palm Beach, FL) have developed and flight-tested an adaptive performance seeking control system which optimizes the quasi-steady-state performance of the F-15 propulsion system. This paper presents flight and ground test evaluations of the propulsion system parameter estimation process used by the performance seeking control system. The estimator consists of a compact propulsion system model and an extended Kalman filter. The extended Laman filter estimates five engine component deviation parameters from measured inputs. The compact model uses measurements and Kalman-filter estimates as inputs to predict unmeasured propulsion parameters such as net propulsive force and fan stall margin. The ability to track trends and estimate absolute values of propulsion system parameters was demonstrated. For example, thrust stand results show a good correlation, especially in trends, between the performance seeking control estimated and measured thrust.

  12. The Effects of Operational Parameters on a Mono-wire Cutting System: Efficiency in Marble Processing

    NASA Astrophysics Data System (ADS)

    Yilmazkaya, Emre; Ozcelik, Yilmaz

    2016-02-01

    Mono-wire block cutting machines that cut with a diamond wire can be used for squaring natural stone blocks and the slab-cutting process. The efficient use of these machines reduces operating costs by ensuring less diamond wire wear and longer wire life at high speeds. The high investment costs of these machines will lead to their efficient use and reduce production costs by increasing plant efficiency. Therefore, there is a need to investigate the cutting performance parameters of mono-wire cutting machines in terms of rock properties and operating parameters. This study aims to investigate the effects of the wire rotational speed (peripheral speed) and wire descending speed (cutting speed), which are the operating parameters of a mono-wire cutting machine, on unit wear and unit energy, which are the performance parameters in mono-wire cutting. By using the obtained results, cuttability charts for each natural stone were created on the basis of unit wear and unit energy values, cutting optimizations were performed, and the relationships between some physical and mechanical properties of rocks and the optimum cutting parameters obtained as a result of the optimization were investigated.

  13. Predicting Simulation Parameters of Biological Systems Using a Gaussian Process Model

    PubMed Central

    Zhu, Xiangxin; Welling, Max; Jin, Fang; Lowengrub, John

    2013-01-01

    Finding optimal parameters for simulating biological systems is usually a very difficult and expensive task in systems biology. Brute force searching is infeasible in practice because of the huge (often infinite) search space. In this article, we propose predicting the parameters efficiently by learning the relationship between system outputs and parameters using regression. However, the conventional parametric regression models suffer from two issues, thus are not applicable to this problem. First, restricting the regression function as a certain fixed type (e.g. linear, polynomial, etc.) introduces too strong assumptions that reduce the model flexibility. Second, conventional regression models fail to take into account the fact that a fixed parameter value may correspond to multiple different outputs due to the stochastic nature of most biological simulations, and the existence of a potentially large number of other factors that affect the simulation outputs. We propose a novel approach based on a Gaussian process model that addresses the two issues jointly. We apply our approach to a tumor vessel growth model and the feedback Wright–Fisher model. The experimental results show that our method can predict the parameter values of both of the two models with high accuracy. PMID:23482410

  14. Modelling of sensory and instrumental texture parameters in processed cheese by near infrared reflectance spectroscopy.

    PubMed

    Blazquez, Carmen; Downey, Gerard; O'Callaghan, Donal; Howard, Vincent; Delahunty, Conor; Sheehan, Elizabeth; Everard, Colm; O'Donnell, Colm P

    2006-02-01

    This study investigated the application of near infrared (NIR) reflectance spectroscopy to the measurement of texture (sensory and instrumental) in experimental processed cheese samples. Spectra (750 to 2498 nm) of cheeses were recorded after 2 and 4 weeks storage at 4 degrees C. Trained assessors evaluated 9 sensory properties, a texture profile analyser (TPA) was used to record 5 instrumental parameters and cheese 'meltability' was measured by computer vision. Predictive models for sensory and instrumental texture parameters were developed using partial least squares regression on raw or pre-treated spectral data. Sensory attributes and instrumental texture measurements were modelled with sufficient accuracy to recommend the use of NIR reflectance spectroscopy for routine quality assessment of processed cheese.

  15. Effect of several processing parameters on material removal ratio in the deliquescent polishing of KDP crystals

    NASA Astrophysics Data System (ADS)

    Zhang, Feihu; Guo, Shaolong; Zhang, Yong; Luan, Dianrong

    2009-05-01

    A new ultraprecision machining technology for potassium dihydrogen phosphate (KDP) crystals, deliquescent polishing technology for KDP crystals, which utilizes deliquescent effect for ultraprecision machining KDP crystals, is proposed. The principle and the advantages of technology are introduced. The deliquescent polishing procedure of KDP crystals is given. The deliquescent polishing experiments of KDP crystals are conducted, and the material removal ratios are calculated. Through the experiments, the effect of four processing parameters (velocity of polishing plate, velocity of drip, volume percentage of water in the deliquescent polishing fluid, polishing pressure) on material removal ratio in the deliquescent polishing of KDP crystals is researched. The plot of material removal ratio versus every processing parameter in the deliquescent polishing of KDP crystals is obtained, and the rules of material removal ratio in the deliquescent polishing of KDP crystals are reached.

  16. SAR image post-processing for the estimation of fractal parameters

    NASA Astrophysics Data System (ADS)

    Di Martino, Gerardo; Riccio, Daniele; Ruello, Giuseppe; Zinno, Ivana

    2011-11-01

    In this paper a fractal based processing for the analysis of SAR images of natural surfaces is presented. Its definition is based on a complete direct imaging model developed by the authors. The application of this innovative algorithm to SAR images makes possible to obtain complete maps of the two key parameters of a fractal scene: the fractal dimension and the increment standard deviation. The fractal parameters extraction is based on the estimation of the power spectral density of the SAR amplitude image. From a theoretic point of view, the attention is focused on the retrieving procedure of the increment standard deviation, here presented for the first time. In the last section of the paper, the application of the introduced processing to high resolution SAR images is presented, with the relevant maps of the fractal dimension and of the increment standard deviation.

  17. Applying an interferometric exposure model to analyze the influences of process parameters on the linewidth

    NASA Astrophysics Data System (ADS)

    Chien, Cheng-Wei; Chen, Jyh-Chen; Lee, Ju-Yi

    2006-11-01

    We utilize a modified interferometric exposure model, enhanced with the Beer-Lambert law, to study how some process parameters influence the structural dimensions within the whole exposure area. An experimental apparatus is built to verify the accuracy of this model. The simulation results indicate that when the incident angle is larger than 15°, the effect of the beam deformation cannot be neglected. One cannot readily obtain periodic structures with the same dimensions during static exposure because of the Gaussian distribution of the light intensity. The theoretical results match the experimental ones quite well. The variation of Dill's parameter A has a greater influence on the transmittance and the linewidth when A is decreasing. If a poor contrast fringe is exposed in the photoresist, it will not only cause a greater nonuniformity of the structural dimensions but also a decreased aspect ratio in the structure after the development process.

  18. Determination of poly(epsilon-caprolactone) solubility parameters: application to solvent substitution in a microencapsulation process.

    PubMed

    Bordes, C; Fréville, V; Ruffin, E; Marote, P; Gauvrit, J Y; Briançon, S; Lantéri, P

    2010-01-04

    The evolution of regulation on chemical substances (i.e. REACH regulation) calls for the progressive substitution of toxic chemicals in formulations when suitable alternatives have been identified. In this context, the method of Hansen solubility parameters was applied to identify an alternative solvent less toxic than methylene chloride used in a microencapsulation process. During the process based on a multiple emulsion (W/O/W) with solvent evaporation/extraction method, the solvent has to dissolve a polymer, poly(epsilon-caprolactone) (PCL), which forms a polymeric matrix encapsulating or entrapping a therapeutic protein as the solvent is extracted. Therefore the three partial solubility parameters of PCL have been determined by a group contribution method, swelling experiments and turbidimetric titration. The results obtained allowed us to find a solvent, anisole, able to solubilize PCL and to form a multiple emulsion with aqueous solutions. A feasibility test was conducted under standard operating conditions and allowed the production of PCL microspheres.

  19. Continuous melt granulation: Influence of process and formulation parameters upon granule and tablet properties.

    PubMed

    Monteyne, Tinne; Vancoillie, Jochem; Remon, Jean-Paul; Vervaet, Chris; De Beer, Thomas

    2016-10-01

    The pharmaceutical industry has a growing interest in alternative manufacturing models allowing automation and continuous production in order to improve process efficiency and reduce costs. Implementing a switch from batch to continuous processing requires fundamental process understanding and the implementation of quality-by-design (QbD) principles. The aim of this study was to examine the relationship between formulation-parameters (type binder, binder concentration, drug-binder miscibility), process-parameters (screw speed, powder feed rate and granulation temperature), granule properties (size, size distribution, shape, friability, true density, flowability) and tablet properties (tensile strength, friability, dissolution rate) of four different drug-binder formulations using Design of experiments (DOE). Two binders (polyethylene glycol (PEG) and Soluplus®) with a different solid state, semi-crystalline vs amorphous respectively, were combined with two model-drugs, metoprolol tartrate (MPT) and caffeine anhydrous (CAF), both having a contrasting miscibility with the binders. This research revealed that the granule properties of miscible drug-binder systems depended on the powder feed rate and barrel filling degree of the granulator whereas the granule properties of immiscible systems were mainly influenced by binder concentration. Using an amorphous binder, the tablet tensile strength depended on the granule size. In contrast, granule friability was more important for tablet quality using a brittle binder. However, this was not the case for caffeine-containing blends, since these phenomena were dominated by the enhanced compression properties of caffeine Form I, which was formed during granulation. Hence, it is important to gain knowledge about formulation behavior during processing since this influences the effect of process parameters onto the granule and tablet properties.

  20. Safety Parameter Management in Astrium Based on Ranking of Product Characteristics Process

    NASA Astrophysics Data System (ADS)

    Meredith, Laurence; Magnin, Cedric

    2013-09-01

    Economic constraints are one of the major drivers in systems development. Because safety is a major constraint that cannot be neglected, industries must find a way to build safe designs without overdesign or superfluous activities and costs.The purpose is to provide sufficient effort on actual safety critical items and not to waste effort (time and money).Via its multi-systems experience in space transportation, space vehicles and satellites, ASTRIUM has developed dedicated processes to optimize safety costs without decreasing the level of safety of its systems.The process is based on an iterative and exhaustive identification of items involved in systems safety thanks to risk analysis right from the beginning of the projects. Safety critical items and their parameters/characteristics that contribute to potential safety issues are ranked depending on the criticality of their failures and their probability of occurrence and these are then treated through the dedicated safety process. Referred to as Ranking Of Product Characteristics (ROPC) in ASTRIUM SPACE TRANSPORTATION or safety Critical Items management in ASTRIUM SA TELLITE, the different terms reflect primarily the divergence between types of safety critical items present on a space vehicle or on a satellite.Each identified safety parameter of a given element of a system is earmarked as such throughout the design, manufacturing, supply, assembly, anomaly control... and end usage and maintenance of the systems. Safety characteristics are controlled and monitored at each step of the development through dedicated checks, keypoints and tests until its last possible test and maintenance plan. The process also deals with systems evolutions and safety non regression. It ensures safety of a system through analysis but also actually verifies that the design is compliant to specified safety parameters: safety built as specified without extra costs due to emphasis put on non-critical parameters.

  1. Ergodicity and Parameter Estimates for Infinite-Dimensional Fractional Ornstein-Uhlenbeck Process

    SciTech Connect

    Maslowski, Bohdan Pospisil, Jan

    2008-06-15

    Existence and ergodicity of a strictly stationary solution for linear stochastic evolution equations driven by cylindrical fractional Brownian motion are proved. Ergodic behavior of non-stationary infinite-dimensional fractional Ornstein-Uhlenbeck processes is also studied. Based on these results, strong consistency of suitably defined families of parameter estimators is shown. The general results are applied to linear parabolic and hyperbolic equations perturbed by a fractional noise.

  2. The Effect of Processing Parameters on the Microwave Absorption by Polyaniline/PMMA Composites

    DTIC Science & Technology

    2005-01-01

    conductivity σdc dc conductivity σmw microwave conductivity PAni Polyaniline PMMA poly(methyl methacrylate) pTsA para-toluene sulfonic acid RAM radar...chemicals and was distilled in vacuo prior to usage. para-toluene sulfonic acid (pTsA, 98 %), ammonium peroxydisulfate (APS) were used as purchased...Defence R&D Canada – Atlantic DEFENCE DÉFENSE & The Effect of Processing Parameters on the Microwave Absorption by Polyaniline /PMMA Composites Darren

  3. Influence of processing parameters on long lasting hybrid phosphor for LED applications

    NASA Astrophysics Data System (ADS)

    Jain, Abhilasha; Kumar, Ashwini; Dhoble, S. J.; Peshwe, D. R.

    2016-05-01

    Rare earth activated hybrid phosphors have made significant progress in terms of better light output, color properties and potential for long life. All these features coupled with low cost production and reduced maintenance have offered phosphor converted LEDs for diverse optoelectronic applications including signal lighting in advanced aviation. The present paper explores the effect of various processing parameters on luminescent hybrid phosphors fabricated through combustion synthesis.

  4. Influence of physical parameters on residual stresses of polymer composites during the cure process

    NASA Astrophysics Data System (ADS)

    Wang, Hui; Feng, Jiemin; Guo, Zhansheng; Hu, Hongjiu; Zhang, Junqian

    2011-11-01

    A developed process model including the effects of chemical and thermal strains and the cure related elastic material behavior is established in order to simulate the cure process before cooling stage more realistically. A three-dimensional finite element method is used to analyze the effect of the curing related parameters on residual stresses in the cure progress of polymer composites. The obtained results show that the density, the specific heat, the thermal conductivity and the anisotropic chemical shrinkage have different influences on the final residual stresses before cooling stage.

  5. Influence of physical parameters on residual stresses of polymer composites during the cure process

    NASA Astrophysics Data System (ADS)

    Wang, Hui; Feng, Jiemin; Guo, Zhansheng; Hu, Hongjiu; Zhang, Junqian

    2012-04-01

    A developed process model including the effects of chemical and thermal strains and the cure related elastic material behavior is established in order to simulate the cure process before cooling stage more realistically. A three-dimensional finite element method is used to analyze the effect of the curing related parameters on residual stresses in the cure progress of polymer composites. The obtained results show that the density, the specific heat, the thermal conductivity and the anisotropic chemical shrinkage have different influences on the final residual stresses before cooling stage.

  6. Study of process parameter on mist lubrication of Titanium (Grade 5) alloy

    NASA Astrophysics Data System (ADS)

    Maity, Kalipada; Pradhan, Swastik

    2017-02-01

    This paper deals with the machinability of Ti-6Al-4V alloy with mist cooling lubrication using carbide inserts. The influence of process parameter on the cutting forces, evolution of tool wear, surface finish of the workpiece, material removal rate and chip reduction coefficient have been investigated. Weighted principal component analysis coupled with grey relational analysis optimization is applied to identify the optimum setting of the process parameter. Optimal condition of the process parameter was cutting speed at 160 m/min, feed at 0.16 mm/rev and depth of cut at 1.6 mm. Effects of cutting speed and depth of cut on the type of chips formation were observed. Most of the chips forms were long tubular and long helical type. Image analyses of the segmented chip were examined to study the shape and size of the saw tooth profile of serrated chips. It was found that by increasing cutting speed from 95 m/min to 160 m/min, the free surface lamella of the chips increased and the visibility of the saw tooth segment became clearer.

  7. Setting priorities in health care organizations: criteria, processes, and parameters of success

    PubMed Central

    Gibson, Jennifer L; Martin, Douglas K; Singer, Peter A

    2004-01-01

    Background Hospitals and regional health authorities must set priorities in the face of resource constraints. Decision-makers seek practical ways to set priorities fairly in strategic planning, but find limited guidance from the literature. Very little has been reported from the perspective of Board members and senior managers about what criteria, processes and parameters of success they would use to set priorities fairly. Discussion We facilitated workshops for board members and senior leadership at three health care organizations to assist them in developing a strategy for fair priority setting. Workshop participants identified 8 priority setting criteria, 10 key priority setting process elements, and 6 parameters of success that they would use to set priorities in their organizations. Decision-makers in other organizations can draw lessons from these findings to enhance the fairness of their priority setting decision-making. Summary Lessons learned in three workshops fill an important gap in the literature about what criteria, processes, and parameters of success Board members and senior managers would use to set priorities fairly. PMID:15355544

  8. Parameter-free effective field theory calculation for the solar proton-fusion and hep processes

    SciTech Connect

    T.S. Park; L.E. Marcucci; R. Schiavilla; M. Viviani; A. Kievsky; S. Rosati; K. Kubodera; D.P. Min; M. Rho

    2002-08-01

    Spurred by the recent complete determination of the weak currents in two-nucleon systems up to {Omicron}(Q{sup 3}) in heavy-baryon chiral perturbation theory, we carry out a parameter-free calculation of the threshold S-factors for the solar pp (proton-fusion) and hep processes in an effective field theory that combines the merits of the standard nuclear physics method and systematic chiral expansion. The power of the EFT adopted here is that one can correlate in a unified formalism the weak-current matrix elements of two-, three- and four-nucleon systems. Using the tritium {beta}-decay rate as an input to fix the only unknown parameter in the theory, we can evaluate the threshold S factors with drastically improved precision; the results are S{sub pp}(0) = 3.94 x (1 {+-} 0.004) x 10{sup -25} MeV-b and S{sub hep}(0) = (8.6 {+-} 1.3) x 10{sup -20} keV-b. The dependence of the calculated S-factors on the momentum cutoff parameter {Lambda} has been examined for a physically reasonable range of {Lambda}. This dependence is found to be extremely small for the pp process, and to be within acceptable levels for the hep process, substantiating the consistency of our calculational scheme.

  9. Effects of material variables and process parameters on properties of investment casting shells

    NASA Astrophysics Data System (ADS)

    Tumurugoti, Priyatham

    Manufacture of investment casting shells is a complex process. The choice of raw materials - refractory powders or grains, binders and additives - affects the properties of investment casting shells. In this study, different systems of shells were prepared, according to a design of experiments, with commercially available raw materials that differ in chemistry, particle size or particle size distribution. Shell strength was measured in green, fired and cooled, and hot conditions and the results were analyzed for strength -- material property relation. Various microstructures of polished cross sections of these shells were characterized using scanning electron microscope. It was determined that the amount of matrix holding the stucco grains was dominant factor affecting green strength. Fired and hot strengths were observed to vary depending on interactions between different phases of matrix and stucco. In addition to the material properties, control of shell building parameters is critical to achieve quality shells. Process parameters affect strength of the shell by providing a means to change the relative amounts of stucco, slurry and porosity. To study the microstructural variations, shells were prepared by varying process parameters like slurry viscosity and stucco size. Data from image analysis of different microstructures were correlated to their respective fired strengths. It was determined that the shells prepared from high viscosity slurry and fine stucco had the highest strength.

  10. Influence of Hot forging on Tribological behavior of Al6061-TiB2 In-situ composites

    NASA Astrophysics Data System (ADS)

    Pradeep kumar, G. S.; Keshavamurthy, R.; kuppahalli, Prabhakar; kumari, Prachi

    2016-09-01

    Al6061-TiB2 metal matrix composite was fabricated by stir casting technique via in-situ reaction, using mixture of Al6061 alloy, Potassium tetraflouroborate salt (KBF4) and tetraflourotitanate (K2TiF6). The cast composites were processed to hot forging, SEM studies; X- ray Diffraction studies (XRD), Microhardness and Dry friction and wear tests. Pin on disc type machine was used to perform tribological tests over a load range of 20-100N and sliding velocities of 0.314-1.57m/s. SEM and XRD studies confirms formation of fine in-situ TiB2 particles. Composites exhibit higher Microhardness, improved wear resistance and Lower COF with formation of TiB2 particles when compared with the unreinforced alloy. Compared to cast alloy and its Composites, forged alloy and its composites show superior Tribological behavior under similar test conditions.

  11. Impact of soil parameter and physical process on reproducibility of hydrological processes by land surface model in semiarid grassland

    NASA Astrophysics Data System (ADS)

    Miyazaki, S.; Yorozu, K.; Asanuma, J.; Kondo, M.; Saito, K.

    2014-12-01

    The land surface model (LSM) takes part in the land-atmosphere interaction on the earth system model for the climate change research. In this study, we evaluated the impact of soil parameters and physical process on reproducibility of hydrological process by LSM Minimal Advanced Treatments of Surface Interaction and RunOff (MATSIRO; Takata et al, 2003, GPC) forced by the meteorological data observed at grassland in semiarid climate in China and Mongolia. The testing of MATSIRO was carried out offline mode over the semiarid grassland sites at Tongyu (44.42 deg. N, 122.87 deg. E, altitude: 184m) in China, Kherlen Bayan Ulaan (KBU; 47.21 deg. N, 108.74 deg. E, altitude: 1235m) and Arvaikheer (46.23 N, 102.82E, altitude: 1,813m) in Mongolia. Although all sites locate semiarid grassland, the climate condition is different among sites, which the annual air temperature and precipitation are 5.7 deg. C and 388mm (Tongyu), 1.2 deg.C and 180mm (KBU), and 0.4 deg. C and 245mm(Arvaikheer). We can evaluate the effect of climate condition on the model performance. Three kinds of experiments have been carried out, which was run with the default parameters (CTL), the observed parameters (OBS) for soil physics and hydrology, and vegetation, and refined MATSIRO with the effect of ice in thermal parameters and unfrozen water below the freezing with same parameters as OBS run (OBSr). The validation data has been provided by CEOP(http://www.ceop.net/) , RAISE(http://raise.suiri.tsukuba.ac.jp/), GAME-AAN (Miyazaki et al., 2004, JGR) for Tongyu, KBU, and Arvaikheer, respectively. The reproducibility of the net radiation, the soil temperature (Ts), and latent heat flux (LE) were well reproduced by OBS and OBSr run. The change of soil physical and hydraulic parameter affected the reproducibility of soil temperature (Ts) and soil moisture (SM) as well as energy flux component especially for the sensible heat flux (H) and soil heat flux (G). The reason for the great improvement on the

  12. Microstructure development during conventional and isothermal hot forging of a near-gamma titanium aluminide

    SciTech Connect

    Semiatin, S.L. ); Seetharaman, V. ); Jain, V.K. . Mechanical and Aerospace Engineering Dept.)

    1994-12-01

    The breakdown of the lamellar preform microstructure in the ingot metallurgy near-gamma titanium aluminide, Ti-45.5Al-2Cr-2Nb (atomic percent), was investigated. Microstructures developed during canned, conventional hot forging were compared to those from isothermal hot forging. The higher rate of deformation in conventional forging led to considerably finer and almost completely broken-down structures in the as-forged condition. Several nontraditional approaches, including the isothermal forming of a metastable microstructure (so-called alpha forging'') and the inclusion of a short static recrystallization anneal during forging, were found to produce a more fully broken-down structure in as-isothermally forged conditions. Despite the noticeable microstructure differences after forging, a conventionally and isothermally forged material responded similarly during heat treatment. In both cases, almost totally recrystallized structures of either equiaxed gamma or transformed alpha grains surrounded by fine gamma grains were produced depending on the heat-treatment temperature. Metallography on forged and heat-treated pancake macroslices was useful in delineating small differences in composition not easily detected by analytical methods.

  13. Process optimization in high-average-power ultrashort pulse laser microfabrication: how laser process parameters influence efficiency, throughput and quality

    NASA Astrophysics Data System (ADS)

    Schille, Joerg; Schneider, Lutz; Loeschner, Udo

    2015-09-01

    In this paper, laser processing of technical grade stainless steel and copper using high-average-power ultrashort pulse lasers is studied in order to gain deeper insight into material removal for microfabrication. A high-pulse repetition frequency picosecond and femtosecond laser is used in conjunction with high-performance galvanometer scanners and an in-house developed two-axis polygon scanner system. By varying the processing parameters such as wavelength, pulse length, fluence and repetition rate, cavities of standardized geometry are fabricated and analyzed. From the depths of the cavities produced, the ablation rate and removal efficiency are estimated. In addition, the quality of the cavities is evaluated by means of scanning electron microscope micrographs or rather surface roughness measurements. From the results obtained, the influence of the machining parameters on material removal and machining quality is discussed. In addition, it is shown that both material removal rate and quality increase by using femtosecond compared to picosecond laser pulses. On stainless steel, a maximum throughput of 6.81 mm3/min is achieved with 32 W femtosecond laser powers; if using 187 W picosecond laser powers, the maximum is 15.04 mm3/min, respectively. On copper, the maximum throughputs are 6.1 mm3/min and 21.4 mm3/min, obtained with 32 W femtosecond and 187 W picosecond laser powers. The findings indicate that ultrashort pulses in the mid-fluence regime yield most efficient material removal. In conclusion, from the results of this analysis, a range of optimum processing parameters are derived feasible to enhance machining efficiency, throughput and quality in high-rate micromachining. The work carried out here clearly opens the way to significant industrial applications.

  14. Quantitative analysis of beam delivery parameters and treatment process time for proton beam therapy

    SciTech Connect

    Suzuki, Kazumichi; Gillin, Michael T.; Sahoo, Narayan; Zhu, X. Ronald; Lee, Andrew K.; Lippy, Denise

    2011-07-15

    Purpose: To evaluate patient census, equipment clinical availability, maximum daily treatment capacity, use factor for major beam delivery parameters, and treatment process time for actual treatments delivered by proton therapy systems. Methods: The authors have been recording all beam delivery parameters, including delivered dose, energy, range, spread-out Bragg peak widths, gantry angles, and couch angles for every treatment field in an electronic medical record system. We analyzed delivery system downtimes that had been recorded for every equipment failure and associated incidents. These data were used to evaluate the use factor of beam delivery parameters, the size of the patient census, and the equipment clinical availability of the facility. The duration of each treatment session from patient walk-in and to patient walk-out of the treatment room was measured for 82 patients with cancers at various sites. Results: The yearly average equipment clinical availability in the last 3 yrs (June 2007-August 2010) was 97%, which exceeded the target of 95%. Approximately 2200 patients had been treated as of August 2010. The major disease sites were genitourinary (49%), thoracic (25%), central nervous system (22%), and gastrointestinal (2%). Beams have been delivered in approximately 8300 treatment fields. The use factor for six beam delivery parameters was also evaluated. Analysis of the treatment process times indicated that approximately 80% of this time was spent for patient and equipment setup. The other 20% was spent waiting for beam delivery and beam on. The total treatment process time can be expressed by a quadratic polynomial of the number of fields per session. The maximum daily treatment capacity of our facility using the current treatment processes was estimated to be 133 {+-} 35 patients. Conclusions: This analysis shows that the facility has operated at a high performance level and has treated a large number of patients with a variety of diseases. The use

  15. West Flank Coso, CA FORGE ArcGIS data 2

    DOE Data Explorer

    Doug Blankenship

    2016-03-01

    archive of ArcGIS data from the West Flank FORGE site located in Coso, California. Archive contains: 8 shapefiles polygon of the 3D geologic model polylines of the traces 3D modeled faults polylines of the fault traces from Duffield and Bacon, 1980 polygon of the West Flank FORGE site polylines of the traces of the geologic cross-sections (cross-sections in a separate archive in the GDR) polylines of the traces of the seismic reflection profiles through and adjacent to the West Flank site (seismic reflection profiles in a separate archive in the GDR) points of the well collars in and around the West Flank site polylines of the surface expression of the West Flank well paths

  16. Crack toughness evaluation of hot pressed and forged beryllium.

    NASA Technical Reports Server (NTRS)

    Jones, M. H.; Bubsey, R. T.; Brown, W. F., Jr.

    1973-01-01

    Fracture toughness tests at room temperature were made on three-point loaded beryllium bend specimens cut from hot pressed block and a forged disk. These specimens had plane proportions conforming to ASTM E 399 and covered a thickness range of from 1/32 to 1/2 in. Two sets of bend specimens were tested, one having fatigue cracks and the other 0.5 mil radius notches. One objective of the investigation was the development of techniques to produce fatigue cracks in accordance with the procedures specified in ASTM E 399. This objective was achieved for the hot pressed material. In plane cracks were not consistently produced in the specimens cut from forged stock.

  17. Performance Assessment Method for a Forged Fingerprint Detection Algorithm

    NASA Astrophysics Data System (ADS)

    Shin, Yong Nyuo; Jun, In-Kyung; Kim, Hyun; Shin, Woochang

    The threat of invasion of privacy and of the illegal appropriation of information both increase with the expansion of the biometrics service environment to open systems. However, while certificates or smart cards can easily be cancelled and reissued if found to be missing, there is no way to recover the unique biometric information of an individual following a security breach. With the recognition that this threat factor may disrupt the large-scale civil service operations approaching implementation, such as electronic ID cards and e-Government systems, many agencies and vendors around the world continue to develop forged fingerprint detection technology, but no objective performance assessment method has, to date, been reported. Therefore, in this paper, we propose a methodology designed to evaluate the objective performance of the forged fingerprint detection technology that is currently attracting a great deal of attention.

  18. Influence of process parameters on the preparation of pharmaceutical films by electrostatic powder deposition.

    PubMed

    Prasad, Leena Kumari; LaFountaine, Justin S; Keen, Justin M; Williams, Robert O; McGinity, James W

    2016-12-30

    Electrostatic powder deposition (ESPD) has been developed as a solvent-free method to prepare pharmaceutical films. The aim of this work was to investigate the influence of process parameters during (1) electrostatic powder deposition, (2) curing, and (3) removal of the film from the substrate on the properties of the film. Polyethylene oxide (PEO) was used as the model polymer and stainless steel 316 as the substrate. Deposition efficiency (i.e. deposited weight) was measured with varying charging voltage, gun tip to substrate distance, and environmental humidity. Scanning electron microscopy was utilized to assess film formation, and adhesive and mechanical strength of films were measured with varying cure temperature and time. Adhesive strength was measured for films prepared on substrates of varying surface roughness. When deposition was performed at low humidity conditions, 25%RH, process parameters did not significantly affect deposition behavior. At 40%RH, increasing deposition efficiency with decreasing gun tip to substrate distance and increasing voltage (up to 60kV) was observed. Complete film formation was seen by 30min at 80°C, compared to lower curing temperatures and times. All films were readily removed from the substrates. The results show the ESPD process can be modified to produce films with good mechanical properties (e.g. tensile strength>0.06MPa), suggesting it is a promising dry powder process for preparing pharmaceutical films.

  19. Display device for indicating the value of a parameter in a process plant

    DOEpatents

    Scarola, Kenneth; Jamison, David S.; Manazir, Richard M.; Rescorl, Robert L.; Harmon, Daryl L.

    1993-01-01

    An advanced control room complex for a nuclear power plant, including a discrete indicator and alarm system (72) which is nuclear qualified for rapid response to changes in plant parameters and a component control system (64) which together provide a discrete monitoring and control capability at a panel (14-22, 26, 28) in the control room (10). A separate data processing system (70), which need not be nuclear qualified, provides integrated and overview information to the control room and to each panel, through CRTs (84) and a large, overhead integrated process status overview board (24). The discrete indicator and alarm system (72) and the data processing system (70) receive inputs from common plant sensors and validate the sensor outputs to arrive at a representative value of the parameter for use by the operator during both normal and accident conditions, thereby avoiding the need for him to assimilate data from each sensor individually. The integrated process status board (24) is at the apex of an information hierarchy that extends through four levels and provides access at each panel to the full display hierarchy. The control room panels are preferably of a modular construction, permitting the definition of inputs and outputs, the man machine interface, and the plant specific algorithms, to proceed in parallel with the fabrication of the panels, the installation of the equipment and the generic testing thereof.

  20. Polyoxylglycerides and glycerides: effects of manufacturing parameters on API stability, excipient functionality and processing.

    PubMed

    Jannin, Vincent; Rodier, Jean-David; Musakhanian, Jasmine

    2014-05-15

    Lipid-based formulations are a viable option to address modern drug delivery challenges such as increasing the oral bioavailability of poorly water-soluble active pharmaceutical ingredients (APIs), or sustaining the drug release of molecules intended for chronic diseases. Esters of fatty acids and glycerol (glycerides) and polyethylene-glycols (polyoxylglycerides) are two main classes of lipid-based excipients used by oral, dermal, rectal, vaginal or parenteral routes. These lipid-based materials are more and more commonly used in pharmaceutical drug products but there is still a lack of understanding of how the manufacturing processes, processing aids, or additives can impact the chemical stability of APIs within the drug product. In that regard, this review summarizes the key parameters to look at when formulating with lipid-based excipients in order to anticipate a possible impact on drug stability or variation of excipient functionality. The introduction presents the chemistry of natural lipids, fatty acids and their properties in relation to the extraction and refinement processes. Then, the key parameters during the manufacturing process influencing the quality of lipid-based excipients are provided. Finally, their critical characteristics are discussed in relation with their intended functionality and ability to interact with APIs and others excipients within the formulation.

  1. An evaluation of process parameters to improve coating efficiency of an active tablet film-coating process.

    PubMed

    Wang, Jennifer; Hemenway, Jeffrey; Chen, Wei; Desai, Divyakant; Early, William; Paruchuri, Srinivasa; Chang, Shih-Ying; Stamato, Howard; Varia, Sailesh

    2012-05-10

    Effects of material and manufacturing process parameters on the efficiency of an aqueous active tablet film-coating process in a perforated pan coater were evaluated. Twenty-four batches representing various core tablet weights, sizes, and shapes were coated at the 350-500 kg scale. The coating process efficiency, defined as the ratio of the amount of active deposited on tablet cores to the amount of active sprayed, ranged from 86 to 99%. Droplet size and velocity of the coating spray were important for an efficient coating process. Factors governing them such as high ratios of the suspension spray rate to atomization air flow rate, suspension spray rate to pattern air flow rate, or atomization air flow rate to pattern air flow rate improved the coating efficiency. Computational fluid dynamics modeling of the droplets showed that reducing the fraction of the smaller droplets, especially those smaller than 10 μm, resulted in a marked improvement in the coating efficiency. Other material and process variables such as coating suspension solids concentration, pan speed, tablet velocity, exhaust air temperature, and the length of coating time did not affect the coating efficiency profoundly over the ranges examined here.

  2. Processing parameter optimization for the laser dressing of bronze-bonded diamond wheels

    NASA Astrophysics Data System (ADS)

    Deng, H.; Chen, G. Y.; Zhou, C.; Li, S. C.; Zhang, M. J.

    2014-01-01

    In this paper, a pulsed fiber-laser dressing method for bronze-bonded diamond wheels was studied systematically and comprehensively. The mechanisms for the laser dressing of bronze-bonded diamond wheels were theoretically analyzed, and the key processing parameters that determine the results of laser dressing, including the laser power density, pulse overlap ratio, ablation track line overlap ratio, and number of scanning cycles, were proposed for the first time. Further, the effects of these four key parameters on the oxidation-damaged layer of the material surface, the material removal efficiency, the material surface roughness, and the average protrusion height of the diamond grains were explored and summarized through pulsed laser ablation experiments. Under the current experimental conditions, the ideal values of the laser power density, pulse overlap ratio, ablation track line overlap ratio, and number of scanning cycles were determined to be 4.2 × 107 W/cm2, 30%, 30%, and 16, respectively. Pulsed laser dressing experiments were conducted on bronze-bonded diamond wheels using the optimized processing parameters; next, both the normal and tangential grinding forces produced by the dressed grinding wheel were measured while grinding alumina ceramic materials. The results revealed that the normal and tangential grinding forces produced by the laser-dressed grinding wheel during grinding were smaller than those of grinding wheels dressed using the conventional mechanical method, indicating that the pulsed laser dressing technology provides irreplaceable advantages relative to the conventional mechanical dressing method.

  3. Effect of process parameters on greenhouse gas generation by wastewater treatment plants.

    PubMed

    Yerushalmi, L; Shahabadi, M Bani; Haghighat, F

    2011-05-01

    The effect of key process parameters on greenhouse gas (GHG) emission by wastewater treatment plants was evaluated, and the governing parameters that exhibited major effects on the overall on- and off-site GHG emissions were identified. This evaluation used aerobic, anaerobic, and hybrid anaerobic/aerobic treatment systems with food processing industry wastewater. The operating temperature of anaerobic sludge digester was identified to have the highest effect on GHG generation in the aerobic treatment system. The total GHG emissions of 2694 kg CO2e/d were increased by 72.5% with the increase of anaerobic sludge digester temperature from 20 to 40 degrees C. The operating temperature of the anaerobic reactor was the dominant controlling parameter in the anaerobic and hybrid treatment systems. Raising the anaerobic reactor's temperature from 25 to 40 degrees C increased the total GHG emissions from 5822 and 6617 kg CO2e/d by 105.6 and 96.5% in the anaerobic and hybrid treatment systems, respectively.

  4. Development of optimization model for sputtering process parameter based on gravitational search algorithm

    NASA Astrophysics Data System (ADS)

    Norlina, M. S.; Diyana, M. S. Nor; Mazidah, P.; Rusop, M.

    2016-07-01

    In the RF magnetron sputtering process, the desirable layer properties are largely influenced by the process parameters and conditions. If the quality of the thin film has not reached up to its intended level, the experiments have to be repeated until the desirable quality has been met. This research is proposing Gravitational Search Algorithm (GSA) as the optimization model to reduce the time and cost to be spent in the thin film fabrication. The optimization model's engine has been developed using Java. The model is developed based on GSA concept, which is inspired by the Newtonian laws of gravity and motion. In this research, the model is expected to optimize four deposition parameters which are RF power, deposition time, oxygen flow rate and substrate temperature. The results have turned out to be promising and it could be concluded that the performance of the model is satisfying in this parameter optimization problem. Future work could compare GSA with other nature based algorithms and test them with various set of data.

  5. Effect of processing parameters on tensile properties of thermoplastic natural rubber (TPNR) blend with polyaniline

    NASA Astrophysics Data System (ADS)

    Zailan, Farrah Diyana; Ahmad, Sahrim; Chen, Ruey Shan; Shahdan, Dalila

    2016-11-01

    This study was aimed to determine the optimum processing parameter for the fabrication of thermoplastic natural rubber (TPNR), polyaniline (PANI) incorporated with liquid natural rubber (LNR) as a compatibilizer. The TPNR matrix, which comprised of linear low-density polyethylene (LLDPE), natural rubber (NR), and LNR in the ratio of 50:40:10, and TPNR/PANI (90 wt % /10 wt %) blend were prepared via melt blending method using Haake Rheomix internal mixer with various mixing parameter condition. The independent effects of mixing temperature (120 - 150°C), mixing speed of rotation (20-50 rpm) and time of mixing (13, 14, 15 minutes) on the tensile properties were investigated. Tensile results showed that the optimum processing parameter TPNR/PANI blend obtained at 130°C, 30 rpm, and 13 minutes. Compared to TPNR, the presence of PANI in TPNR improved the tensile strength and Young Modulus as compared to the neat TPNR acted as a control sample. The morphology characterization of TPNR and TPNR/PANI was examined by using Scanning Electron Microscopy (SEM) for further confirmation of good PANI dispersion within TPNR matrix.

  6. Fracture behavior of warm forged and CVD tungsten

    SciTech Connect

    Lassila, D.H.; Connor, A.

    1991-02-14

    The fracture behavior of warm forged and chemical vapor deposition (CVD) tungsten was studied. Three-point bend tests were used to determine ductile-brittle transition temperatures (DBTT) of the materials using a strain based criterion for the DBTT which was arrived at by analysis of computer code modelling results of the three-point bend test. The DBTT's of the warm forged materials were found to be considerably lower than those of the CVD materials. Scanning electron microscopy (SEM), scanning Auger electron spectroscopy (SAES) and X-ray photoelectron spectroscopy (XPS) were performed to characterize the fracture morphologies and fracture surface compositions of the materials. All fracture surfaces were found to be comprised entirely of tungsten with significant and varying amounts of oxygen and carbon segregation. A large portion of the fracture surfaces of the warm forged materials is intergranular, although this is not always directly evident from SEM observations. The fracture surfaces of the CVD materials were clearly 100% intergranular. Results of the study suggest that the fracture paths of the different materials were related to the DBTTs. 22 refs., 8 figs., 2 tabs.

  7. Castor Oil: Properties, Uses, and Optimization of Processing Parameters in Commercial Production

    PubMed Central

    Patel, Vinay R.; Dumancas, Gerard G.; Kasi Viswanath, Lakshmi C.; Maples, Randall; Subong, Bryan John J.

    2016-01-01

    Castor oil, produced from castor beans, has long been considered to be of important commercial value primarily for the manufacturing of soaps, lubricants, and coatings, among others. Global castor oil production is concentrated primarily in a small geographic region of Gujarat in Western India. This region is favorable due to its labor-intensive cultivation method and subtropical climate conditions. Entrepreneurs and castor processors in the United States and South America also cultivate castor beans but are faced with the challenge of achieving high castor oil production efficiency, as well as obtaining the desired oil quality. In this manuscript, we provide a detailed analysis of novel processing methods involved in castor oil production. We discuss novel processing methods by explaining specific processing parameters involved in castor oil production. PMID:27656091

  8. Effect of Geometric Parameters on Formability and Strain Path During Tube Hydrforming Process

    NASA Astrophysics Data System (ADS)

    Omar, A.; Harisankar, K. R.; Tewari, Asim; Narasimhan, K.

    2016-08-01

    Forming limit diagram (FLD) is an important tool to measure the material's formability for metal forming processes. In order to successfully manufacture a component through tube hydroforming process it is very important to know the effect of material properties, process and geometrical parameters on the outcome of finished product. This can be obtained by running a finite element code which not only saves time and money but also gives a result with considerable accuracy. Therefore, in this paper the mutual effect of diameter as well as thickness has been studied. Firstly the finite element based prediction is carried out to assess the formability of seamless and welded tubes with varying thickness. Later on, effect of varying diameter and thickness on strain path is predicted using statistical based regression analysis. Finally, the mutual effect of varying material property alongwith varying thickness and diameter on constraint factor is studied.

  9. Process parameters in the manufacture of ceramic ZnO nanofibers made by electrospinning

    NASA Astrophysics Data System (ADS)

    Nonato, Renato C.; Morales, Ana R.; Rocha, Mateus C.; Nista, Silvia V. G.; Mei, Lucia H. I.; Bonse, Baltus C.

    2017-01-01

    Zinc oxide (ZnO) nanofibers were prepared by electrospinning under different conditions using a solution of poly(vinyl alcohol) and zinc acetate as precursor. A 23 factorial design was made to study the influence of the process parameters in the electrospinning (collector distance, flow rate and voltage), and a 22 factorial design was made to study the influence of the calcination process (time and temperature). SEM images were made to analyze the fiber morphology before and after calcination process, and the images were made to measure the nanofiber diameter. X-ray diffraction was made to analyze the total precursor conversion to ZnO and the elimination of the polymeric carrier.

  10. Castor Oil: Properties, Uses, and Optimization of Processing Parameters in Commercial Production.

    PubMed

    Patel, Vinay R; Dumancas, Gerard G; Kasi Viswanath, Lakshmi C; Maples, Randall; Subong, Bryan John J

    2016-01-01

    Castor oil, produced from castor beans, has long been considered to be of important commercial value primarily for the manufacturing of soaps, lubricants, and coatings, among others. Global castor oil production is concentrated primarily in a small geographic region of Gujarat in Western India. This region is favorable due to its labor-intensive cultivation method and subtropical climate conditions. Entrepreneurs and castor processors in the United States and South America also cultivate castor beans but are faced with the challenge of achieving high castor oil production efficiency, as well as obtaining the desired oil quality. In this manuscript, we provide a detailed analysis of novel processing methods involved in castor oil production. We discuss novel processing methods by explaining specific processing parameters involved in castor oil production.

  11. Forging tool shape optimization using pseudo inverse approach and adaptive incremental approach

    NASA Astrophysics Data System (ADS)

    Halouani, A.; Meng, F. J.; Li, Y. M.; Labergère, C.; Abbès, B.; Lafon, P.; Guo, Y. Q.

    2013-05-01

    This paper presents a simplified finite element method called "Pseudo Inverse Approach" (PIA) for tool shape design and optimization in multi-step cold forging processes. The approach is based on the knowledge of the final part shape. Some intermediate configurations are introduced and corrected by using a free surface method to consider the deformation paths without contact treatment. A robust direct algorithm of plasticity is implemented by using the equivalent stress notion and tensile curve. Numerical tests have shown that the PIA is very fast compared to the incremental approach. The PIA is used in an optimization procedure to automatically design the shapes of the preform tools. Our objective is to find the optimal preforms which minimize the equivalent plastic strain and punch force. The preform shapes are defined by B-Spline curves. A simulated annealing algorithm is adopted for the optimization procedure. The forging results obtained by the PIA are compared to those obtained by the incremental approach to show the efficiency and accuracy of the PIA.

  12. Forging And Milling Contribution On Residual Stresses For A Textured Biphasic Titanium Alloy

    SciTech Connect

    Deleuze, C.; Fabre, A.; Barrallier, L.; Molinas, O.

    2011-01-17

    Ti-10V-2Fe-3Al is a biphasic titanium alloy ({alpha}+{beta}) used in aeronautical applications for its mechanical properties, such as its yield strength of 1200 MPa and it weighs 40% less than steel. This alloy is particularly useful for vital parts with complex geometry, because of its high forging capability. In order to predict the capability for fatigue lifetime, the designers need to know the residual stresses. X-Ray diffraction is the main experimental technique used to determine residual stresses on the surface. In this case, stress levels are primarily influenced by the complex forging and milling process. On this alloy in particular, it may be difficult to characterize stress due to modification of the microstructure close to the surface. Results obtained by x-ray analysis depend on the correct definition of the shape of the diffraction peaks. The more precisely defined the position of the peak, the more accurately the stresses are evaluated. This paper presents a method to detect if residual stresses can be characterized by x-ray diffraction. The characterization of hardness seems to be a relevant technique to quickly analyze the capability of x-ray diffraction to determine residual stresses.

  13. Consolidation processing parameters and alternative processing methods for powder metallurgy Al-Cu-Mg-X-X alloys

    NASA Technical Reports Server (NTRS)

    Sankaran, K. K.

    1987-01-01

    The effects of varying the vacuum degassing parameters on the microstructure and properties of Al-4Cu-1Mg-X-X (X-X = 1.5Li-0.2Zr or 1.5Fe-0.75Ce) alloys processed from either prealloyed (PA) or mechanically alloyed (M) powder, and consolidated by either using sealed aluminum containers or containerless vacuum hot pressing were studied. The consolidated billets were hot extruded to evaluate microstructure and properties. The MA Li-containing alloy did not include Zr, and the MA Fe- and Ce-containing alloy was made from both elemental and partially prealloyed powder. The alloys were vacuum degassed both above and below the solution heat treatment temperature. While vacuum degassing lowered the hydrogen content of these alloys, the range over which the vacuum degassing parameters were varied was not large enough to cause significant changes in degassing efficiency, and the observed variations in the mechanical properties of the heat treated alloys were attributed to varying contributions to strengthening by the sub-structure and the dispersoids. Mechanical alloying increased the strength over that of alloys of similar composition made from PA powder. The inferior properties in the transverse orientation, especially in the Li-containing alloys, suggested deficiencies in degassing. Among all of the alloys processed for this study, the Fe- and Ce-containing alloys made from MA powder possessed better combinations of strength and toughness.

  14. Investigation on process parameters affecting blanking of AISI 1006 low carbon steel

    NASA Astrophysics Data System (ADS)

    D'Annibale, Antonello; El Mehtedi, Mohamad; Panaccio, Lorenzo; Di Ilio, Antoniomaria; Gabrielli, Filippo

    2016-10-01

    A blanking apparatus was designed and built in order to study the effects of the process parameters on blanking low carbon steel disks, with particular reference to the study of punch-die gap influence and Brozzo's damage criterion by keeping punch and die fillet radii constant. The goal of the shearing tests was to optimize the gap between punch and die, according to the material damage and the force curves obtained by experimental tests. By using a 2D axis-symmetry FE model, the authors studied a set of parameters in order to reduce damage. After studying the material damage by a first simulation series, a second series was carried out in order to evaluate the punch-die gap effects on force-stroke trend; good results in term of external surface finish were obtained in the geometry of the final workpiece.

  15. Dynamical model development and parameter identification for an anaerobic wastewater treatment process.

    PubMed

    Bernard, O; Hadj-Sadok, Z; Dochain, D; Genovesi, A; Steyer, J P

    2001-11-20

    This paper deals with the development and the parameter identification of an anaerobic digestion process model. A two-step (acidogenesis-methanization) mass-balance model has been considered. The model incorporates electrochemical equilibria in order to include the alkalinity, which has to play a central role in the related monitoring and control strategy of a treatment plant. The identification is based on a set of dynamical experiments designed to cover a wide spectrum of operating conditions that are likely to take place in the practical operation of the plant. A step by step identification procedure to estimate the model parameters is presented. The results of 70 days of experiments in a 1-m(3) fermenter are then used to validate the model.

  16. Sensitivity analysis of a dry-processed Candu fuel pellet's design parameters

    SciTech Connect

    Choi, Hangbok; Ryu, Ho Jin

    2007-07-01

    Sensitivity analysis was carried out in order to investigate the effect of a fuel pellet's design parameters on the performance of a dry-processed Canada deuterium uranium (CANDU) fuel and to suggest the optimum design modifications. Under a normal operating condition, a dry-processed fuel has a higher internal pressure and plastic strain due to a higher fuel centerline temperature when compared with a standard natural uranium CANDU fuel. Under a condition that the fuel bundle dimensions do not change, sensitivity calculations were performed on a fuel's design parameters such as the axial gap, dish depth, gap clearance and plenum volume. The results showed that the internal pressure and plastic strain of the cladding were most effectively reduced if a fuel's element plenum volume was increased. More specifically, the internal pressure and plastic strain of the dry-processed fuel satisfied the design limits of a standard CANDU fuel when the plenum volume was increased by one half a pellet, 0.5 mm{sup 3}/K. (authors)

  17. Beer fermentation: monitoring of process parameters by FT-NIR and multivariate data analysis.

    PubMed

    Grassi, Silvia; Amigo, José Manuel; Lyndgaard, Christian Bøge; Foschino, Roberto; Casiraghi, Ernestina

    2014-07-15

    This work investigates the capability of Fourier-Transform near infrared (FT-NIR) spectroscopy to monitor and assess process parameters in beer fermentation at different operative conditions. For this purpose, the fermentation of wort with two different yeast strains and at different temperatures was monitored for nine days by FT-NIR. To correlate the collected spectra with °Brix, pH and biomass, different multivariate data methodologies were applied. Principal component analysis (PCA), partial least squares (PLS) and locally weighted regression (LWR) were used to assess the relationship between FT-NIR spectra and the abovementioned process parameters that define the beer fermentation. The accuracy and robustness of the obtained results clearly show the suitability of FT-NIR spectroscopy, combined with multivariate data analysis, to be used as a quality control tool in the beer fermentation process. FT-NIR spectroscopy, when combined with LWR, demonstrates to be a perfectly suitable quantitative method to be implemented in the production of beer.

  18. Simulations and Experiments of Hot Forging Design and Evaluation of the Aircraft Landing Gear Barrel Al Alloy Structure

    NASA Astrophysics Data System (ADS)

    Ram Prabhu, T.

    2016-04-01

    In the present study, the hot forging design of a typical landing gear barrel was evolved using finite element simulations and validated with experiments. A DEFORM3D software was used to evolve the forging steps to obtain the sound quality part free of defects with minimum press force requirements. The hot forging trial of a barrel structure was carried out in a 30 MN hydraulic press based on the simulation outputs. The tensile properties of the part were evaluated by taking samples from all three orientations (longitudinal, long transverse, short transverse). The hardness and microstructure of the part were also investigated. To study the soundness of the product, fluorescent penetrant inspection and ultrasonic testing were performed in order to identify any potential surface or internal defects in the part. From experiments, it was found that the part was formed successfully without any forging defects such as under filling, laps, or folds that validated the effectiveness of the process simulation. The tensile properties of the part were well above the specification limit (>10%) and the properties variation with respect to the orientation was less than 2.5%. The part has qualified the surface defects level of Mil Std 1907 Grade C and the internal defects level of AMS 2630 Class A (2 mm FBh). The microstructure shows mean grain length and width of 167 and 66 µm in the longitudinal direction. However, microstructure results revealed that the coarse grain structure was observed on the flat surface near the lug region due to the dead zone formation. An innovative and simple method of milling the surface layer after each pressing operation was applied to solve the problem of the surface coarse grain structure.

  19. Microstructures and Mechanical Properties of Ultrafine Grained Ti-47Al-2Cr (at %) Alloy Produced Using Powder Compact Forging

    NASA Astrophysics Data System (ADS)

    Nadakuduru, Vijay N.; Zhang, Deliang; Cao, Peng; Gabbittas, Brian

    Development of innovative techniques to produce gamma TiAl based alloys, with good mechanical properties, while still maintaining ultra fine grain size can be rewarding, but also is a great challenge. In the present study study a Ti-47Al-2Cr (at %) alloy has been synthesized by directly forging green powder compacts of a Ti/Al/Cr composite powder produced by high energy mechanical milling of a mixture of elemental Ti, Al, Cr powders. It has been found that the density of the bulk consolidated alloy sample after forging decreases from 95% of the theoretical density in the central region to 84% in the periphery region. The microstructure of the bulk alloy consisted of several Ti rich regions, which was expected to be mainly due to initial powder condition. The room temperature tensile strength of the samples produced from this process was found to be in the range of 115 - 130 MPa. The roles of canning and green powder compact density in determining the forged sample porosity level and distribution are discussed.

  20. Effect of Process Parameters on Microstructural Evolution, Mechanical Properties and Corrosion Behavior of Friction Stir Processed Al 7075 Alloy

    NASA Astrophysics Data System (ADS)

    Kumar, Atul; Sharma, Sandan Kumar; Pal, Kaushik; Mula, Suhrit

    2017-02-01

    Aim of the present study is to investigate the effect of process parameters on microstructural evolution, mechanical properties and corrosion behavior of an age-hardenable Al 7075 alloy. The alloy plates (6 mm thickness) were friction stir processed (FSPed) at various traverse speed, namely 25, 45, 65, 85, 100 and 150 mm/min at 2 different rpm of 508 and 720. The optimized result in terms of defect-free processed zone with refined microstructure was obtained only at a rotational speed of 720 rpm for a traverse speed of 25, 45, 65 and 85 mm/min. The microstructural evolution was investigated using optical, scanning and transmission electron microscopy. The grain size of the nugget zone was found to decrease with increase in the traverse speed from 25 to 85 mm/min at a constant rpm of 720. The mechanical properties were evaluated by Vickers hardness measurements, tensile and wear testing. Yield strength was found to be the maximum ( 366 MPa) for the FSPed sample processed at 85 mm/min. The hardness values also followed the similar increasing trend with increase in the traverse speed. The wear volume loss decreased by 38% for the sample processed at a traverse speed of 85 mm/min as compared to that of the sample processed at 25 mm/min. The friction coefficient was found to substantiate well with the wear track morphology. The improvement in mechanical properties is ascertained to the refinement of grain size at higher traverse speed (due to less heat input). The FSPed samples showed inferior corrosion resistance in contrast to that of the base metal. This is possibly due to the coarsening of precipitates and depletion of solutes in the matrix. The morphology of the corroded samples corroborated well with the corrosion behavior of the corresponding specimen.

  1. Effect of Process Parameters on Microstructural Evolution, Mechanical Properties and Corrosion Behavior of Friction Stir Processed Al 7075 Alloy

    NASA Astrophysics Data System (ADS)

    Kumar, Atul; Sharma, Sandan Kumar; Pal, Kaushik; Mula, Suhrit

    2017-03-01

    Aim of the present study is to investigate the effect of process parameters on microstructural evolution, mechanical properties and corrosion behavior of an age-hardenable Al 7075 alloy. The alloy plates (6 mm thickness) were friction stir processed (FSPed) at various traverse speed, namely 25, 45, 65, 85, 100 and 150 mm/min at 2 different rpm of 508 and 720. The optimized result in terms of defect-free processed zone with refined microstructure was obtained only at a rotational speed of 720 rpm for a traverse speed of 25, 45, 65 and 85 mm/min. The microstructural evolution was investigated using optical, scanning and transmission electron microscopy. The grain size of the nugget zone was found to decrease with increase in the traverse speed from 25 to 85 mm/min at a constant rpm of 720. The mechanical properties were evaluated by Vickers hardness measurements, tensile and wear testing. Yield strength was found to be the maximum ( 366 MPa) for the FSPed sample processed at 85 mm/min. The hardness values also followed the similar increasing trend with increase in the traverse speed. The wear volume loss decreased by 38% for the sample processed at a traverse speed of 85 mm/min as compared to that of the sample processed at 25 mm/min. The friction coefficient was found to substantiate well with the wear track morphology. The improvement in mechanical properties is ascertained to the refinement of grain size at higher traverse speed (due to less heat input). The FSPed samples showed inferior corrosion resistance in contrast to that of the base metal. This is possibly due to the coarsening of precipitates and depletion of solutes in the matrix. The morphology of the corroded samples corroborated well with the corrosion behavior of the corresponding specimen.

  2. Simulating the effects of bake process parameters on resist thermal reflow

    NASA Astrophysics Data System (ADS)

    Lee, Jae-Won; Feng, Zhaohua; Engelstad, Roxann L.; Lovell, Edward G.

    2004-12-01

    Producing smaller feature sizes by extending current and near-term lithographic printing tools is a cost-effective strategy for high-volume production of integrated circuits. The hardbake process, as an annealing step to strengthen resist structures, includes a desirable thermal reflow that can facilitate this objective. Thermal reflow of polymer-based resists is a phase-dependent phenomenon in which a polymeric material with recyclable / reversible thermal characteristics experiences dimensional changes through relaxation during thermal cycling at hardbake. Unlike polymer melts, resist reflow is accompanied by a continuous change in the physical state of the resist over a specific temperature range, so it can be described on the basis of the relaxation modulus-temperature relation. Resist behavior during thermal transitions (e.g., glassy, leathery, rubbery plateau, etc.) can effectively be classified into either solid or viscous, depending on whether the resist material is below or above the characteristic glass transition temperature. In general, resist contact hole size can be significantly reduced by optimizing the principal factors driving resist reflow, i.e., temperature-dependent material properties, bake cycle parameters, contact-hole dimensions, and the type of contact array. Recognizable size reduction of the contact hole appears as the resist passes through the leathery state, and its maximum permanent deformation after thermal cycling completely depends on the resist material used. This research focuses on a bake profile of the resist described by the parameters in typical three-stage proximity contact wafer processing. Simulation programs were developed to characterize the primary thermal properties and process parameters affecting the bake profile, and to identify their relative effects on the resist contact-hole response.

  3. Mechanical-Property Data Ti-10V-2Fe-3Al Alloy. Isothermally Forged

    DTIC Science & Technology

    1982-06-01

    mm) RCS, reheated to 1700 F (1200 K) and forged to a 5-inch (127 mm) RCS, reheated to 1500 F ( 1089 K) and forged to a 4-inch (102 mm) octagon. A final...pass at RMI was performed in a rotary forging machine at 1500 F ( 1089 K) transfoiming the octagon 4 "to a 3-1/4-inch (8.26 mm) diameter round bar. At

  4. Manufacturing of a Complex Preform by RTM. Processes Parameters and Quality of the Part

    NASA Astrophysics Data System (ADS)

    Soulat, D.; Hivet, G.; Agogue, R.; Cordier-Telmar, A.

    2011-05-01

    The shear deformation and the evolution of the fibre volume fraction of carbon braided reinforcement are studied during the performing step of the RTM process. The determination of these quantities is necessary for their influence on the permeability component for the simulation of the resin injection step. During the performing the complex preform is studied at several scale with an analytical model based on fishnet approach. Numerical results in terms of shear angle, position of the reinforcement, fibre volume fraction, are compared to quantities extract from tomographies realized on composite piece after the resin injection. The model can optimize specific parameters of the braid reinforcement used for this application.

  5. Formulation and implementation of a practical algorithm for parameter estimation with process and measurement noise

    NASA Technical Reports Server (NTRS)

    Maine, R. E.; Iliff, K. W.

    1980-01-01

    A new formulation is proposed for the problem of parameter estimation of dynamic systems with both process and measurement noise. The formulation gives estimates that are maximum likelihood asymptotically in time. The means used to overcome the difficulties encountered by previous formulations are discussed. It is then shown how the proposed formulation can be efficiently implemented in a computer program. A computer program using the proposed formulation is available in a form suitable for routine application. Examples with simulated and real data are given to illustrate that the program works well.

  6. Effect of design and process parameters on nip width of soft calendering

    NASA Astrophysics Data System (ADS)

    Kanth, Neel; Ray, A. K.; Dang, Riti

    2016-07-01

    Calendering is a well-known operation in which a material is run between rolls to thin it into sheets or to produce smooth or glossy finish. An attempt has been made in this investigation to remove the drawbacks in the model of Meijers and applicable directly to soft calendering, also to make nip mechanics model generalized and applicable, so that it can be applicable where there is roll to roll or roll to plate contact. Also, the effect of various design and process parameters on results of soft calendering has been discussed using the data taken from paper industry.

  7. Modelling Hydrological Processes in Presence of Uncertain or Unreliable Forcing Data and Land Surface Parameters

    NASA Astrophysics Data System (ADS)

    Gusev, Ye. M.; Nasonova, O. N.; Dzhogan, L. Ya.

    2009-04-01

    Construction of a model for simulating hydrological processes, to our opinion, should be based on mathematical description of the real physical heat and water exchange processes occurring in a soil - vegetation/snow cover - atmosphere system rather than on available data. This allows one to create more universal model, which can be applied at different temporal and spatial scales and under different natural conditions. More than that, such a model can be applied for poorly-gauged basins and in the presence of uncertain/unreliable forcing data and land surface parameters, provided that reliable runoff measurements are available at least for several years. The latter is necessary for model calibration to reduce the impact of uncertainties in input data on model results. The present work is intended to confirm the above statements using the land surface model SWAP (Soil Water - Atmosphere - Plants). SWAP is a physically-based model describing the processes of heat and water exchange within a soil-vegetation/snow cover-atmosphere system (SVAS). The model can be applied both for point (or grid cell) simulations of vertical fluxes and state variables of SVAS in atmospheric science applications, and for simulating streamflow on different scales — from small catchments to continental scale river basins. The results of model validations have demonstrated that SWAP is able to reproduce (without calibration) heat and water exchange processes (in particular, hydrological processes) adequately, provided that input data of high quality are available. In poorly-gauged basins, alternative sources of information should be used. Here, the global data sets on forcing data and land surface parameters were used for simulating streamflow from two pan-Arctic river basins (the Mezen and the Pechora basins with an area of 78 000 and 324 000 sq.km, respectively), located in the northeast part of the European Russia. The Mezen and the Pechora basins were represented for modeling purposes

  8. Residual Stresses in 21-6-9 Stainless Steel Warm Forgings

    SciTech Connect

    Everhart, Wesley A.; Lee, Jordan D.; Broecker, Daniel J.; Bartow, John P.; McQueen, Jamie M.; Switzner, Nathan T.; Neidt, Tod M.; Sisneros, Thomas A.; Brown, Donald W.

    2012-11-14

    Forging residual stresses are detrimental to the production and performance of derived machined parts due to machining distortions, corrosion drivers and fatigue crack drivers. Residual strains in a 21-6-9 stainless steel warm High Energy Rate Forging (HERF) were measured via neutron diffraction. The finite element analysis (FEA) method was used to predict the residual stresses that occur during forging and water quenching. The experimentally measured residual strains were used to calibrate simulations of the three-dimensional residual stress state of the forging. ABAQUS simulation tools predicted residual strains that tend to match with experimental results when varying yield strength is considered.

  9. Opacity and Mass Emission Relationship in Forging Areas of Large Caliber Metal Parts Facilities,

    DTIC Science & Technology

    1981-11-01

    was tested to he 0.0058 gr/dscf. The lubricating oil used at Flinchbaugh is designated as Hot Forging Agent 201 (HF 201), manufactured by E. F. Houghton...at the New Bedford forgi, shop are designated as MacForge 599 and MacForge-, 958. MacForge 958 is water, based, containing 1? percent oil and 24...determine mass emissions from optical density at another plant, the particulate characteristics and the ptrocess imu t be very siwilar to the plant

  10. Fault detection of feed water treatment process using PCA-WD with parameter optimization.

    PubMed

    Zhang, Shirong; Tang, Qian; Lin, Yu; Tang, Yuling

    2017-04-03

    Feed water treatment process (FWTP) is an essential part of utility boilers; and fault detection is expected for its reliability improvement. Classical principal component analysis (PCA) has been applied to FWTPs in our previous work; however, the noises of T(2) and SPE statistics result in false detections and missed detections. In this paper, Wavelet denoise (WD) is combined with PCA to form a new algorithm, (PCA-WD), where WD is intentionally employed to deal with the noises. The parameter selection of PCA-WD is further formulated as an optimization problem; and PSO is employed for optimization solution. A FWTP, sustaining two 1000MW generation units in a coal-fired power plant, is taken as a study case. Its operation data is collected for following verification study. The results show that the optimized WD is effective to restrain the noises of T(2) and SPE statistics, so as to improve the performance of PCA-WD algorithm. And, the parameter optimization enables PCA-WD to get its optimal parameters in an automatic way rather than on individual experience. The optimized PCA-WD is further compared with classical PCA and sliding window PCA (SWPCA), in terms of four cases as bias fault, drift fault, broken line fault and normal condition, respectively. The advantages of the optimized PCA-WD, against classical PCA and SWPCA, is finally convinced with the results.

  11. The influence of formulation and manufacturing process parameters on the characteristics of lyophilized orally disintegrating tablets.

    PubMed

    Jones, Rhys J; Rajabi-Siahboomi, Ali; Levina, Marina; Perrie, Yvonne; Mohammed, Afzal R

    2011-07-20

    Gelatin is a principal excipient used as a binder in the formulation of lyophilized orally disintegrating tablets. The current study focuses on exploiting the physicochemical properties of gelatin by varying formulation parameters to determine their influence on orally disintegrating tablet (ODT) characteristics. Process parameters, namely pH and ionic strength of the formulations, and ball milling were investigated to observe their effects on excipient characteristics and tablet formation. The properties and characteristics of the formulations and tablets which were investigated included: glass transition temperature, wettability, porosity, mechanical properties, disintegration time, morphology of the internal structure of the freeze-dried tablets, and drug dissolution. The results from the pH study revealed that adjusting the pH of the formulation away from the isoelectric point of gelatin, resulted in an improvement in tablet disintegration time possibly due to increase in gelatin swelling resulting in greater tablet porosity. The results from the ionic strength study revealed that the inclusion of sodium chloride influenced tablet porosity, tablet morphology and the glass transition temperature of the formulations. Data from the milling study showed that milling the excipients influenced formulation characteristics, namely wettability and powder porosity. The study concludes that alterations of simple parameters such as pH and salt concentration have a significant influence on formulation of ODT.

  12. Setting the process parameters for the coating process in order to assure tablet appearance based on multivariate analysis of prior data.

    PubMed

    Tanabe, Shuichi; Nakagawa, Hiroshi; Watanabe, Tomoyuki; Minami, Hidemi; Kano, Manabu; Urbanetz, Nora A

    2016-09-10

    Designing efficient, robust process parameters in drug product manufacturing is important to assure a drug's critical quality attributes. In this research, an efficient, novel procedure for a coating process parameter setting was developed, which establishes a prediction model for setting suitable input process parameters by utilizing prior manufacturing knowledge for partial least squares regression (PLSR). In the proposed procedure, target values or ranges of the output parameters are first determined, including tablet moisture content, spray mist condition, and mechanical stress on tablets. Following the preparation of predictive models relating input process parameters to corresponding output parameters, optimal input process parameters are determined using these models so that the output parameters hold within the target ranges. In predicting the exhaust air temperature output parameter, which reflects the tablets' moisture content, PLSR was employed based on prior measured data (such as batch records of other products rather than design of experiments), leading to minimal new experiments. The PLSR model was revealed to be more accurate at predicting the exhaust air temperature than a conventional semi-empirical thermodynamic model. A commercial scale verification demonstrated that the proposed process parameter setting procedure enabled assurance of the quality of tablet appearance without any trial-and-error experiments.

  13. Physiological description of multivariate interdependencies between process parameters, morphology and physiology during fed-batch penicillin production.

    PubMed

    Posch, Andreas E; Herwig, Christoph

    2014-01-01

    Optimization of productivity and economics of industrial bioprocesses requires characterization of interdependencies between process parameters and process performance. In the case of penicillin production, as in other processes, process performance is often closely interlinked with the physiology and morphology of the organism used for production. This study presents a systematic approach to efficiently characterize the physiological effects of multivariate interdependencies between bioprocess design parameters (spore inoculum concentration, pO2 control level and substrate feed rate), morphology, and physiology. Method development and application was performed using the industrial model process of penicillin production. Applying traditional, statistical bioprocess analysis, multivariate correlations of raw bioprocess design parameters (high spore inoculum concentration, low pO2 control as well as reduced glucose feeding) and pellet morphology were identified. A major drawback of raw design parameter correlation models; however, is the lack of transferability across different process scales and regimes. In this context, morphological and physiological bioprocess modeling based on scalable physiological parameters is introduced. In this study, raw parameter effects on pellet morphology were efficiently summarized by the physiological parameter of the biomass yield per substrate. Finally, for the first time to our knowledge, the specific growth rate per spore was described as time-independent determinant for switching from pellet to disperse growth during penicillin production and thus introduced as a novel, scalable key process parameter for pellet morphology and process performance.

  14. Cardiac sensitivity in children: sex differences and its relationship to parameters of emotional processing.

    PubMed

    Koch, Anne; Pollatos, Olga

    2014-09-01

    In adults, the level of ability to perceive one's own body signals plays an important role for many concepts of emotional experience as demonstrated for emotion processing or emotion regulation. Representative data on perception of body signals and its emotional correlates in children is lacking. Therefore, the present study investigated the cardiac sensitivity of 1,350 children between 6 and 11 years of age in a heartbeat perception task. Our main findings demonstrated the distribution of cardiac sensitivity in children as well as associations with interpersonal emotional intelligence and adaptability. Furthermore, independent of body mass index, boys showed a significantly higher cardiac sensitivity than girls. We conclude that cardiac sensitivity in children appears to show weaker but similar characteristics and relations to emotional parameters as found in adults, so that a dynamic developmental process can be assumed.

  15. Tailoring Selective Laser Melting Process Parameters for NiTi Implants

    NASA Astrophysics Data System (ADS)

    Bormann, Therese; Schumacher, Ralf; Müller, Bert; Mertmann, Matthias; de Wild, Michael

    2012-12-01

    Complex-shaped NiTi constructions become more and more essential for biomedical applications especially for dental or cranio-maxillofacial implants. The additive manufacturing method of selective laser melting allows realizing complex-shaped elements with predefined porosity and three-dimensional micro-architecture directly out of the design data. We demonstrate that the intentional modification of the applied energy during the SLM-process allows tailoring the transformation temperatures of NiTi entities within the entire construction. Differential scanning calorimetry, x-ray diffraction, and metallographic analysis were employed for the thermal and structural characterizations. In particular, the phase transformation temperatures, the related crystallographic phases, and the formed microstructures of SLM constructions were determined for a series of SLM-processing parameters. The SLM-NiTi exhibits pseudoelastic behavior. In this manner, the properties of NiTi implants can be tailored to build smart implants with pre-defined micro-architecture and advanced performance.

  16. Analysis of Operational Parameters Affecting the Sulfur Content in Hot Metal of the COREX Process

    NASA Astrophysics Data System (ADS)

    Wu, Shengli; Wang, Laixin; Kou, Mingyin; Wang, Yujue; Zhang, Jiacong

    2017-02-01

    The COREX process, which has obvious advantages in environment protection, still has some disadvantages. It has a higher sulfur content in hot metal (HM) than the blast furnace has. In the present work, the distribution and transfer of sulfur in the COREX have been analyzed and several operational parameters related to the sulfur content in HM ([pct S]) have been obtained. Based on this, the effects of the coal rate, slag ratio, temperature of HM, melting rate, binary basicity ( R 2), the ratio of MgO/Al2O3, utilization of reducing gas, top gas consumption per ton burden solid, metallization rate, oxidation degree of reducing gas, and coal and DRI distribution index on the sulfur content in HM are investigated. What's more, a linear model has been developed and subsequently used for predicting and controlling the S content in HM of the COREX process.

  17. Response Surface Method for the Rapid Design of Process Parameters in Tube Hydroforming

    SciTech Connect

    Chebbah, M. S.; Hecini, M.; Naceur, H.; Belouettar, S.

    2007-05-17

    This paper deals with the optimization of tube hydroforming parameters in order reduce defects which may occur at the end of forming process such as necking and wrinkling. We propose a specific methodology based on the coupling between an inverse method for the rapid simulation of tube hydroforming process, and a Response Surface Method based on diffuse approximation. The response surfaces are built using Moving Least Squares approximations and constructed within a moving region of interest which moves across a predefined discrete grid of authorized experimental designs. An application of hydroforming of a bulge from aluminium alloy 6061-T6 tubing has been utilized to validate our methodology. The final design is validated with ABAQUS Explicit Dynamic commercial code.

  18. Processing parameters associated with scale-up of balloon film production

    NASA Technical Reports Server (NTRS)

    Simpson, D. M.; Harrison, I. R.

    1993-01-01

    A method is set forth for assessing strain-rate profiles that can be used to develop a scale-up theory for blown-film extrusion. Strain rates are evaluated by placing four ink dots on the stalk of an extruded bubble to follow the displacements of the dots as a function of time. The instantaneous Hencky strain is obtained with the displacement data and plotted for analysis. Specific attention is given to potential sources of error in the distance measurements and corrections for these complex bubble geometries. The method is shown to be effective for deriving strain-rate data related to different processing parameters for the production of balloon film. The strain rates can be compared to frostline height, blow-up ratio, and take-up ratio to optimize these processing variables.

  19. Forging Colloidal Nanostructures via Cation Exchange Reactions

    PubMed Central

    2016-01-01

    Among the various postsynthesis treatments of colloidal nanocrystals that have been developed to date, transformations by cation exchange have recently emerged as an extremely versatile tool that has given access to a wide variety of materials and nanostructures. One notable example in this direction is represented by partial cation exchange, by which preformed nanocrystals can be either transformed to alloy nanocrystals or to various types of nanoheterostructures possessing core/shell, segmented, or striped architectures. In this review, we provide an up to date overview of the complex colloidal nanostructures that could be prepared so far by cation exchange. At the same time, the review gives an account of the fundamental thermodynamic and kinetic parameters governing these types of reactions, as they are currently understood, and outlines the main open issues and possible future developments in the field. PMID:26891471

  20. Optimization of microcrystalline silicon thin film solar cell isolation processing parameters using ultraviolet laser

    NASA Astrophysics Data System (ADS)

    Kuo, Chung-Feng Jeffery; Tu, Hung-Min; Liang, Shin-Wei; Tsai, Wei-Lun

    2010-09-01

    This study used ultraviolet laser to perform the microcrystalline silicon thin film solar cell isolation scribing process, and applied the Taguchi method and an L 18 orthogonal array to plan the experiment. The isolation scribing materials included ZnO:Al, AZO transparent conductive film with a thickness of 200 nm, microcrystalline silicon thin film at 38% crystallinity and of thickness of 500 nm, and the aluminum back contact layer with a thickness of 300 nm. The main objective was to ensure the success of isolation scribing. After laser scribing isolation, using the minimum scribing line width, the flattest trough bottom, and the minimum processing edge surface bumps as the quality characteristics, this study performed main effect analysis and applied the ANOVA (analysis of variance) theory of the Taguchi method to identify the single quality optimal parameter. It then employed the hierarchical structure of the AHP (analytic hierarchy process) theory to establish the positive contrast matrix. After consistency verification, global weight calculation, and priority sequencing, the optimal multi-attribute parameters were obtained. Finally, the experimental results were verified by a Taguchi confirmation experiment and confidence interval calculation. The minimum scribing line width of AZO (200 nm) was 45.6 μm, the minimum scribing line width of the microcrystalline silicon (at 38% crystallinity) was 50.63 μm and the minimum line width of the aluminum thin film (300 nm) was 30.96 μm. The confirmation experiment results were within the 95% confidence interval, verifying that using ultraviolet laser in the isolation scribing process for microcrystalline silicon thin film solar cell has high reproducibility.

  1. Describing the catchment-averaged precipitation as a stochastic process improves parameter and input estimation

    NASA Astrophysics Data System (ADS)

    Del Giudice, Dario; Albert, Carlo; Rieckermann, Jörg; Reichert, Peter

    2016-04-01

    Rainfall input uncertainty is one of the major concerns in hydrological modeling. Unfortunately, during inference, input errors are usually neglected, which can lead to biased parameters and implausible predictions. Rainfall multipliers can reduce this problem but still fail when the observed input (precipitation) has a different temporal pattern from the true one or if the true nonzero input is not detected. In this study, we propose an improved input error model which is able to overcome these challenges and to assess and reduce input uncertainty. We formulate the average precipitation over the watershed as a stochastic input process (SIP) and, together with a model of the hydrosystem, include it in the likelihood function. During statistical inference, we use "noisy" input (rainfall) and output (runoff) data to learn about the "true" rainfall, model parameters, and runoff. We test the methodology with the rainfall-discharge dynamics of a small urban catchment. To assess its advantages, we compare SIP with simpler methods of describing uncertainty within statistical inference: (i) standard least squares (LS), (ii) bias description (BD), and (iii) rainfall multipliers (RM). We also compare two scenarios: accurate versus inaccurate forcing data. Results show that when inferring the input with SIP and using inaccurate forcing data, the whole-catchment precipitation can still be realistically estimated and thus physical parameters can be "protected" from the corrupting impact of input errors. While correcting the output rather than the input, BD inferred similarly unbiased parameters. This is not the case with LS and RM. During validation, SIP also delivers realistic uncertainty intervals for both rainfall and runoff. Thus, the technique presented is a significant step toward better quantifying input uncertainty in hydrological inference. As a next step, SIP will have to be combined with a technique addressing model structure uncertainty.

  2. Mentoring: Forging New Links onto the Chain.

    ERIC Educational Resources Information Center

    Welty, Kenneth

    2000-01-01

    Uses a chain metaphor for describing mentoring, a nurturing process in which an accomplished professional serves as role model, sponsor, master teacher, and career counselor for a promising novice. Suggests that more mentors are needed to encourage others to become or remain technology education teachers. (JOW)

  3. Spheronization of solid lipid extrudates: A novel approach on controlling critical process parameters.

    PubMed

    Petrovick, Gustavo Freire; Pein, Miriam; Thommes, Markus; Breitkreutz, Jörg

    2015-05-01

    Solid lipids are non-toxic excipients, which are known to potentially enhance delivery and bioavailability of poorly water-soluble drugs and moreover to mask unpleasant tasting drugs. Multiple unit matrix dosage forms based on solid lipids, such as lipid pellets, can be obtained by solvent-free cold extrusion and spheronization. This method presents advantages in the processing of sensitive substances, such as low process temperatures, the absence of solvents and a drying step. However, the material temperature during the spheronization showed to be critical so far. The process leads to increased material temperatures, causing particle agglomeration and discontinuity of the spheronization. In the present study, extrudates of 0.5mm in diameter containing metformin hydrochloride, and either semisynthetic hard fat (Witocan® 42/44) or different ternary mixtures based on hard fat, glyceryl trimyristate, and glyceryl distearate, were spheronized. By applying common process parameters, particle agglomeration or material stickiness on equipment walls was observed in preliminary experiments after 2-6min, depending on the lipid composition. Therefore, an innovative instrumental setup to control the spheronization process was developed utilizing an infrared light source, which was positioned over the particle bed. The new approach enabled a spheronization process that reached the desired spheronization temperature after 2-3min and neither particle agglomeration nor material adherence occurred even after longer process times. The different formulations, even those based on high amount of solid lipids, were successfully spheronized over 15min, resulting in small diameter lipid pellets with smooth surface and aspect ratios below 1.3.

  4. Milling Process FEM Simulation for Identification of Material Parameters Directly from Experiments

    NASA Astrophysics Data System (ADS)

    Maurel, A.; Fontaine, M.; Thibaud, S.; Michel, G.; Gelin, J. C.

    2007-05-01

    An identification procedure for the determination of material parameters that are used for the FEM simulation of milling processes is proposed. This procedure is based on the coupling of a numerical identification procedure and FEM simulations of milling operations. The experimental data result directly from measurements performed during milling experiments. A special device has been instrumented and calibrated to perform force and torque measurements, directly during machining experiments in using a piezoelectric dynamometer and a high frequency charge amplifier. The forces and torques are stored and low pass filtered if necessary, and these data provide the main basis for the identification procedure which is based on coupling 3D FEM simulations of milling and optimization/identification algorithms. The identification approach is mainly based on the Surfaces Response Method in the material parameters space, coupled to a sensitivity analysis. A Moving Least Square Approximation method is used to accelerate the identification process. The material behaviour is described from Johnson-Cook law. A fracture model is also added to consider chip formation and separation. The FEM simulations of milling are performed using explicit ALE based FEM code. The inverse identification method is here applied on a 304L stainless steel and the first results are presented.

  5. Milling Process FEM Simulation for Identification of Material Parameters Directly from Experiments

    SciTech Connect

    Maurel, A.; Fontaine, M.; Thibaud, S.; Michel, G.; Gelin, J. C.

    2007-05-17

    An identification procedure for the determination of material parameters that are used for the FEM simulation of milling processes is proposed. This procedure is based on the coupling of a numerical identification procedure and FEM simulations of milling operations. The experimental data result directly from measurements performed during milling experiments. A special device has been instrumented and calibrated to perform force and torque measurements, directly during machining experiments in using a piezoelectric dynamometer and a high frequency charge amplifier. The forces and torques are stored and low pass filtered if necessary, and these data provide the main basis for the identification procedure which is based on coupling 3D FEM simulations of milling and optimization/identification algorithms. The identification approach is mainly based on the Surfaces Response Method in the material parameters space, coupled to a sensitivity analysis. A Moving Least Square Approximation method is used to accelerate the identification process. The material behaviour is described from Johnson-Cook law. A fracture model is also added to consider chip formation and separation. The FEM simulations of milling are performed using explicit ALE based FEM code. The inverse identification method is here applied on a 304L stainless steel and the first results are presented.

  6. Sensitivity study and parameter optimization of OCD tool for 14nm finFET process

    NASA Astrophysics Data System (ADS)

    Zhang, Zhensheng; Chen, Huiping; Cheng, Shiqiu; Zhan, Yunkun; Huang, Kun; Shi, Yaoming; Xu, Yiping

    2016-03-01

    Optical critical dimension (OCD) measurement has been widely demonstrated as an essential metrology method for monitoring advanced IC process in the technology node of 90 nm and beyond. However, the rapidly shrunk critical dimensions of the semiconductor devices and the increasing complexity of the manufacturing process bring more challenges to OCD. The measurement precision of OCD technology highly relies on the optical hardware configuration, spectral types, and inherently interactions between the incidence of light and various materials with various topological structures, therefore sensitivity analysis and parameter optimization are very critical in the OCD applications. This paper presents a method for seeking the optimum sensitive measurement configuration to enhance the metrology precision and reduce the noise impact to the greatest extent. In this work, the sensitivity of different types of spectra with a series of hardware configurations of incidence angles and azimuth angles were investigated. The optimum hardware measurement configuration and spectrum parameter can be identified. The FinFET structures in the technology node of 14 nm were constructed to validate the algorithm. This method provides guidance to estimate the measurement precision before measuring actual device features and will be beneficial for OCD hardware configuration.

  7. Effect of Formulation and Process Parameters on Chitosan Microparticles Prepared by an Emulsion Crosslinking Technique.

    PubMed

    Rodriguez, Lidia B; Avalos, Abraham; Chiaia, Nicholas; Nadarajah, Arunan

    2016-12-19

    There are many studies about the synthesis of chitosan microparticles; however, most of them have very low production rate, have wide size distribution, are difficult to reproduce, and use harsh crosslinking agents. Uniform microparticles are necessary to obtain repeatable drug release behavior. The main focus of this investigation was to study the effect of the process and formulation parameters during the preparation of chitosan microparticles in order to produce particles with narrow size distribution. The technique evaluated during this study was emulsion crosslinking technique. Chitosan is a biocompatible and biodegradable material but lacks good mechanical properties; for that reason, chitosan was ionically crosslinked with sodium tripolyphosphate (TPP) at three different ratios (32, 64, and 100%). The model drug used was acetylsalicylic acid (ASA). During the preparation of the microparticles, chitosan was first mixed with ASA and then dispersed in oil containing an emulsifier. The evaporation of the solvents hardened the hydrophilic droplets forming microparticles with spherical shape. The process and formulation parameters were varied, and the microparticles were characterized by their morphology, particle size, drug loading efficiency, and drug release behavior. The higher drug loading efficiency was achieved by using 32% mass ratio of TPP to chitosan. The average microparticle size was 18.7 μm. The optimum formulation conditions to prepare uniform spherical microparticles were determined and represented by a region in a triangular phase diagram. The drug release analyses were evaluated in phosphate buffer solution at pH 7.4 and were mainly completed at 24 h.

  8. Statistical inference methods for recurrent event processes with shape and size parameters

    PubMed Central

    WANG, MEI-CHENG; HUANG, CHIUNG-YU

    2015-01-01

    Summary This paper proposes a unified framework to characterize the rate function of a recurrent event process through shape and size parameters. In contrast to the intensity function, which is the event occurrence rate conditional on the event history, the rate function is the occurrence rate unconditional on the event history, and thus it can be interpreted as a population-averaged count of events in unit time. In this paper, shape and size parameters are introduced and used to characterize the association between the rate function λ(·) and a random variable X. Measures of association between X and λ(·) are defined via shape- and size-based coefficients. Rate-independence of X and λ(·) is studied through tests of shape-independence and size-independence, where the shape-and size-based test statistics can be used separately or in combination. These tests can be applied when X is a covariable possibly correlated with the recurrent event process through λ(·) or, in the one-sample setting, when X is the censoring time at which the observation of N(·) is terminated. The proposed tests are shape- and size-based, so when a null hypothesis is rejected, the test results can serve to distinguish the source of violation. PMID:26412863

  9. Numerical study of the process parameters in spark plasma sintering (sps)

    NASA Astrophysics Data System (ADS)

    Chowdhury, Redwan Jahid

    Spark plasma sintering (SPS) is one of the most widely used sintering techniques that utilizes pulsed direct current together with uniaxial pressure to consolidate a wide variety of materials. The unique mechanisms of SPS enable it to sinter powder compacts at a lower temperature and in a shorter time than the conventional hot pressing, hot isostatic pressing and vacuum sintering process. One of the limitations of SPS is the presence of temperature gradients inside the sample, which could result in non-uniform physical and microstructural properties. Detailed study of the temperature and current distributions inside the sintered sample is necessary to minimize the temperature gradients and achieve desired properties. In the present study, a coupled thermal-electric model was developed using finite element codes in ABAQUS software to investigate the temperature and current distributions inside the conductive and non-conductive samples. An integrated experimental-numerical methodology was implemented to determine the system contact resistances accurately. The developed sintering model was validated by a series of experiments, which showed good agreements with simulation results. The temperature distribution inside the sample depends on some process parameters such as sample and tool geometry, punch and die position, applied current and thermal insulation around the die. The role of these parameters on sample temperature distribution was systematically analyzed. The findings of this research could prove very useful for the reliable production of large size sintered samples with controlled and tailored properties.

  10. Constraining sources, transport pathways and process parameters on various scales by atmospheric Lagrangian inversions

    NASA Astrophysics Data System (ADS)

    von Hobe, Marc; Konopka, Paul; Hoffmann, Lars; Griessbach, Sabine; Sumińska-Ebersoldt, Olga; Vernier, Jean-Paul; Plöger, Felix; Tao, Mengchu; Müller, Rolf

    2015-04-01

    Inverse methods have become widely used tools to infer sources and sinks of atmospheric constituents based on observations. Inversion techniques can also help to better constrain input and process parameters and thus improve the underlying models. While the majority of today's inverse model frameworks use the Eulerian concept of transport, the capability of Lagrangian inversion to infer emissions of even ill constrained sources has been demonstrated (e.g. Stohl et al., 2011). We will discuss Lagrangian inverse modelling as a powerful tool to solve problems on a wide range of scales in terms of spatial and temporal extent as well as complexity. First, two distinct applications on different scales will be presented: i) the retrieval of reaction rates that govern the chlorine catalyzed ozone destruction in the polar winter along individual trajectories connecting airborne observations in the Arctic in 2010, and ii) the derivation of emission altitudes and transport pathways of sulfate aerosol from the 2011 eruption of the Nabro volcano using CALIPSO satellite observations. Second, the potential and requirements for applications at even higher complexity, e.g. simultaneously retrieval of source, sink and process parameters on a global scale, will be explored. Stohl, A., et al. 2011. Atmospheric Chemistry and Physics 11, 4333-4351.

  11. Optimization of pretreatments and process parameters for sorghum popping in microwave oven using response surface methodology.

    PubMed

    Mishra, Gayatri; Joshi, Dinesh C; Mohapatra, Debabandya

    2015-12-01

    Sorghum is a popular healthy snack food. Popped sorghum was prepared in a domestic microwave oven. A 3 factor 3 level Box and Behneken design was used to optimize the pretreatment conditions. Grains were preconditioned to 12-20 % moisture content by the addition of 0-2 % salt solutions. Oil was applied (0-10 % w/w) to the preconditioned grains. Optimization of the pretreatments was based on popping yield, volume expansion ratio, and sensory score. The optimized condition was found at 16.62 % (wb), 0.55 % salt and 10 % oil with popping yield of 82.228 %, volume expansion ratio of 14.564 and overall acceptability of 8.495. Further, the microwave process parameters were optimized using a 2 factor 3 level design having microwave power density ranging from 9 to 18 W/g and residence time ranging from 100 to 180 s. For the production of superior quality pop sorghum, the optimized microwave process parameters were microwave power density of 18 Wg(-1) and residence time of 140 s.

  12. Optimizing Parameters of Process-Based Terrestrial Ecosystem Model with Particle Filter

    NASA Astrophysics Data System (ADS)

    Ito, A.

    2014-12-01

    Present terrestrial ecosystem models still contain substantial uncertainties, as model intercomparison studies have shown, because of poor model constraint by observational data. So, development of advanced methodology of data-model fusion, or data-assimilation, is an important task to reduce the uncertainties and improve model predictability. In this study, I apply the Particle filter (or Sequential Monte Carlo filer) to optimize parameters of a process-based terrestrial ecosystem model (VISIT). The Particle filter is one of the data-assimilation methods, in which probability distribution of model state is approximated by many samples of parameter set (i.e., particle). This is a computationally intensive method and applicable to nonlinear systems; this is an advantage of the method in comparison with other techniques like Ensemble Kalman filter and variational method. At several sites, I used flux measurement data of atmosphere-ecosystem CO2 exchange in sequential and non-sequential manners. In the sequential data assimilation, a time-series data at 30-min or daily steps were used to optimize gas-exchange-related parameters; this method would be also effective to assimilate satellite observational data. On the other hand, in the non-sequential case, annual or long-term mean budget was adjusted to observations; this method would be also effective to assimilate carbon stock data. Although there remain technical issues (e.g., appropriate number of particles and likelihood function), I demonstrate that the Partile filter is an effective method of data-assimilation for process-based models, enhancing collaboration between field and model researchers.

  13. Analysis of parameter and interaction between parameter of the microwave assisted transesterification process of coconut oil using response surface methodology

    NASA Astrophysics Data System (ADS)

    Hidayanti, Nur; Suryanto, A.; Qadariyah, L.; Prihatini, P.; Mahfud, Mahfud

    2015-12-01

    A simple batch process was designed for the transesterification of coconut oil to alkyl esters using microwave assisted method. The product with yield above 93.225% of alkyl ester is called the biodiesel fuel. Response surface methodology was used to design the experiment and obtain the maximum possible yield of biodiesel in the microwave-assisted reaction from coconut oil with KOH as the catalyst. The results showed that the time reaction and concentration of KOH catalyst have significant effects on yield of alkyl ester. Based on the response surface methodology using the selected operating conditions, the time of reaction and concentration of KOH catalyst in transesterification process were 150 second and 0.25%w/w, respectively. The largest predicted and experimental yield of alkyl esters (biodiesel) under the optimal conditions are 101.385% and 93.225%, respectively. Our findings confirmed the successful development of process for the transesterification reaction of coconut oil by microwave-assisted heating, which is effective and time-saving for alkyl ester production.

  14. Development of {gamma}+{alpha}{sub 2}+B2 type titanium aluminide for forged turbine rotors

    SciTech Connect

    Tetsui, Toshimitsu

    1995-12-31

    In order to apply TiAl for forged turbine rotors, hot deformability at manufacturing process and high temperature strength at application are both required. For these requirements a new {gamma}+{alpha}{sub 2}+B2 type TiAl (named KAT-3) has been developed. The alloy composition is Ti-45Al-8Nb-2Cr (at%) and this alloy consists of three phases: {gamma}, {alpha}{sub 2} and B2. Because B2 phase has excellent hot deformability and {gamma}/{alpha}{sub 2} lamellar structure has excellent high temperature strength, the above contradictory requirements for TiAl can both be achieved by optimizing the manufacturing process. In this paper various properties required for turbine rotor materials of this alloy were investigated, especially in comparison with Inconel 713C.

  15. Computational modeling in the primary processing of titanium: A review

    NASA Astrophysics Data System (ADS)

    Venkatesh, Vasisht; Wilson, Andrew; Kamal, Manish; Thomas, Matthew; Lambert, Dave

    2009-05-01

    Process modeling is increasingly becoming a vital tool for modern metals manufacturing. This paper reviews process modeling initiatives started at TIMET over the last decade for the primary processing of titanium alloys. SOLAR, a finite volume-based numerical model developed at the Ecole de Mine at Nancy, has been successfully utilized to optimize vacuum arc remelting process parameters, such as electromagnetic stirring profiles in order to minimize macrosegregation and improve ingot quality. Thermo-mechanical modeling of heat treating, billet forging, and slab rolling is accomplished via the commercial finite element analysis model, DEFORM, to determine heating times, cooling rates, strain distributions, etc.

  16. Nano-Forging of Bulk Metallic Glasses

    DTIC Science & Technology

    2006-09-13

    processes. For large components 4 the surface roughness is usually negligible, but for small components the grain-scale surface roughness can be... surface roughness associated with individual grains is apparent. The lower figure demonstrates that the surface produced by forming of a Mg-based...BMG in the supercooled liquid temperature regime. In this case, the small surface roughness is attributable mainly to fragments of oxide that were

  17. Influence of process parameters on properties of Nanostructured Lipid Carriers (NLC) formulation.

    PubMed

    Lasoń, Elwira; Sikora, Elżbieta; Ogonowski, Jan

    2013-01-01

    Nanostructured lipid carriers (NLC) are stable colloidal formulations with notable advantages for drug delivery systems. Thanks to their physicochemical stability, biocompatibility, biodegradability and controlled drug release, they have received increasing attention for the last several years. The aim of the study was to prepare and characterize nanostructured lipid carriers (NLC). Both, the effect of the process parameters and the effect of the preemulsion composition on the NLC properties were investigated. In the work, different type of surfactants (i.e. decyl glucoside, Poloxamer188, Tween 80, sodium cholate) and their combinations were used to stabilize NLC dispersions. Moreover, several kinds of solid lipids (modified beeswax, gliceryl behenate, cetyl palmitate and berry wax) and liquid lipids (caprilic/capric triglyceride and decyl oleate) were applied. An ultrasonication method using a probe type sonicator was used to obtain NLC, and the time and energy of the process were modified throuhout. The physicochemical properties of the formulations, such as particle size, size distribution, polidispersity index were studied using the dynamic light scattering (DLS) method. The electrophoretic mobility of obtained particles was also measured, using the Zetasizer Nano ZS Malvern Instrument based on the Laser Doppler Velocimetry (LDV) technique. Knowing the value of electrophoretic mobility of particles for given conditions, the zeta potential was determined. The obtained results showed that the process parameters and the composition of the preemulsion had significant impact on the nanoparticles structure. The optimal formulations size ranged between 60 and 80 nm, and the value of their zeta potential was up to -30mV. The stability of these systems was further confirmed by macroscopic observation.

  18. The effect of selected parameters of the honing process on cylinder liner surface topography

    NASA Astrophysics Data System (ADS)

    Pawlus, P.; Dzierwa, A.; Michalski, J.; Reizer, R.; Wieczorowski, M.; Majchrowski, R.

    2014-04-01

    Many truck cylinder liners made from gray cast iron were machined. Ceramic and diamond honing stones were used in the last stages of operation: coarse honing and plateau honing. The effect of honing parameters on the cylinder liner surface topography was studied. Selected surface topography parameters were response variables. It was found that parameters from the Sq group were sensitive to honing parameter change. When plateau honing time varied, the Smq parameter increased, while the other parameters, Spq and Svq, were stable.

  19. Optimization of processing parameter for fabrication of polylactic acid/liquid natural rubber/graphene nanoplatelet by tensile properties

    NASA Astrophysics Data System (ADS)

    Shahdan, Dalila; Ahmad, Sahrim Hj.; Chen, Ruey Shan; Ali, Adilah Mat; Zailan, Farrah Diyana

    2016-11-01

    A study on processing parameter of polylactic acid (PLA) and graphene nanoplatelet (GNP) prepared via melt blending method using Haake Rheomix internal mixer. In this study liquid natural rubber (LNR) was used as compatibilizer and at the same time introducing ductile property into the nanocomposite blending. In order to determine the optimal processing parameter, nanocomposites were fabricated from PLA: LNR with ratio of 90:10, and 0.2 wt. % of graphene nanoplatelet with different mixing parameter condition; mixing temperature, rotor speed and mixing time. The optimal processing parameter was determined from the results of tensile testing. An optimum processing parameter of polymer nanocomposite was obtained at 180 °C of mixing temperature, 100 rpm of mixing speed and 14 min of mixing time. The SEM micrographs confirmed the dispersion of GNP in the PLA matrix.

  20. Diets of differentially processed wheat alter ruminal fermentation parameters and microbial populations in beef cattle.

    PubMed

    Jiang, S Z; Yang, Z B; Yang, W R; Li, Z; Zhang, C Y; Liu, X M; Wan, F C

    2015-11-01

    The influences of differently processed wheat products on rumen fermentation, microbial populations, and serum biochemistry profiles in beef cattle were studied. Four ruminally cannulated Limousin × Luxi beef cattle (400 ± 10 kg) were used in the experiment with a 4 × 4 Latin square design. The experimental diets contained (on a DM basis) 60% corn silage as a forage source and 40% concentrate with 4 differently processed wheat products (extruded, pulverized, crushed, and rolled wheat). Concentrations of ruminal NH-N and microbial protein (MCP) in cattle fed crushed and rolled wheat were greater ( < 0.05) than the corresponding values in cattle fed pulverized and extruded wheat. Ruminal concentrations of total VFA and acetate and the ratio of acetate to propionate decreased ( < 0.05) with increased geometric mean particle size (geometric mean diameter) of processed wheat, except for extruded wheat; cattle fed extruded wheat had the lowest concentrations of total VFA and acetate among all treatments. The relative abundance of , , ciliated protozoa, and was lower in cattle fed the pulverized wheat diet than in the other 3 diets ( < 0.05), whereas the relative abundance of was decreased in cattle fed extruded wheat compared with cattle fed crushed and rolled wheat ( < 0.05). No treatment effect was obtained for serum enzyme activity and protein concentration ( > 0.05). Our findings suggest that the method of wheat processing could have a significant effect on ruminal fermentation parameters and microbial populations in beef cattle and that crushed and rolled processing is better in terms of ruminal NH-N and MCP content, acetate-to-propionate ratio, and relative abundance of rumen microorganisms.

  1. Optimising Drug Solubilisation in Amorphous Polymer Dispersions: Rational Selection of Hot-melt Extrusion Processing Parameters.

    PubMed

    Li, Shu; Tian, Yiwei; Jones, David S; Andrews, Gavin P

    2016-02-01

    The aim of this article was to construct a T-ϕ phase diagram for a model drug (FD) and amorphous polymer (Eudragit® EPO) and to use this information to understand the impact of how temperature-composition coordinates influenced the final properties of the extrudate. Defining process boundaries and understanding drug solubility in polymeric carriers is of utmost importance and will help in the successful manufacture of new delivery platforms for BCS class II drugs. Physically mixed felodipine (FD)-Eudragit(®) EPO (EPO) binary mixtures with pre-determined weight fractions were analysed using DSC to measure the endset of melting and glass transition temperature. Extrudates of 10 wt% FD-EPO were processed using temperatures (110°C, 126°C, 140°C and 150°C) selected from the temperature-composition (T-ϕ) phase diagrams and processing screw speed of 20, 100 and 200rpm. Extrudates were characterised using powder X-ray diffraction (PXRD), optical, polarised light and Raman microscopy. To ensure formation of a binary amorphous drug dispersion (ADD) at a specific composition, HME processing temperatures should at least be equal to, or exceed, the corresponding temperature value on the liquid-solid curve in a F-H T-ϕ phase diagram. If extruded between the spinodal and liquid-solid curve, the lack of thermodynamic forces to attain complete drug amorphisation may be compensated for through the use of an increased screw speed. Constructing F-H T-ϕ phase diagrams are valuable not only in the understanding drug-polymer miscibility behaviour but also in rationalising the selection of important processing parameters for HME to ensure miscibility of drug and polymer.

  2. Enzymatic Production of Bioxylitol from Sawdust Hydrolysate: Screening of Process Parameters.

    PubMed

    Rafiqul, I S M; Sakinah, A M M; Zularisam, A W

    2015-06-01

    Xylose-rich sawdust hydrolysate can be an economic substrate for the enzymatic production of xylitol, a specialty product. It is important to identify the process factors influencing xylitol production. This research aimed to screen the parameters significantly affecting bioxylitol synthesis from wood sawdust by xylose reductase (XR). Enzymatic bioxylitol production was conducted to estimate the effect of different variables reaction time (2-18 h), temperature (20-70 °C), pH (4.0-9.0), NADPH (1.17-5.32 g/L), and enzyme concentration (2-6 %) on the yield of xylitol. Fractional factorial design was followed to identify the key process factors. The screening design identified that time, temperature, and pH are the most significant factors influencing bioxylitol production among the variables with the values of 12 h, 35 °C, and 7.0, respectively. These conditions led to a xylitol yield of 71 % (w/w). This is the first report on the statistical screening of process variables influencing enzyme-based bioxylitol production from lignocellulosic biomass.

  3. Latent variable modeling to analyze the effects of process parameters on the dissolution of paracetamol tablet.

    PubMed

    Sun, Fei; Xu, Bing; Zhang, Yi; Dai, Shengyun; Shi, Xinyuan; Qiao, Yanjiang

    2017-01-02

    The dissolution is one of the critical quality attributes (CQAs) of oral solid dosage forms because it relates to the absorption of drug. In this paper, the influence of raw materials, granules and process parameters on the dissolution of paracetamol tablet was analyzed using latent variable modeling methods. The variability in raw materials and granules was understood based on the principle component analysis (PCA), respectively. A multi-block partial least squares (MBPLS) model was used to determine the critical factors affecting the dissolution. The results showed that the binder amount, the post granulation time, the API content in granule, the fill depth and the punch tip separation distance were the critical factors with variable importance in the projection (VIP) values larger than 1. The importance of each unit of the whole process was also ranked using the block importance in the projection (BIP) index. It was concluded that latent variable models (LVMs) were very useful tools to extract information from the available data and improve the understanding on dissolution behavior of paracetamol tablet. The obtained LVMs were also helpful to propose the process design space and to design control strategies in the further research.

  4. Optimizing the equal channel angular pressing process (ECAP) operation parameters to produce bulk nanostructure materials

    SciTech Connect

    Abushgair, K.

    2015-03-30

    In this work we were interested in doing simulation using finite elements analysis (FEA) to study the equal channel angular pressing process (ECAP), which is currently one of the most popular methods of severe plastic deformation Processes (SPD). for fabricating Ultra-Fine Grained (UFG) materials, because it allows very high strains to be imposed leading to extreme work hardening and microstructural refinement. The main object of this study is to establish the influence of main parameters which effect ECAP process which are magnitude of the die angle and the friction coefficient. The angle studied between (90-135°) degree, and magnitude of the friction coefficient μ between (0.12-0.6), and number of pass. The samples were made from aluminum alloy at room temperature with (15X 15) mm cross section and 150 mm length. The simulation result shows that normal elastic strain, shears elastic strain, and max. shear elastic strain increased, when changing the angle from 90° to 100°. and decrease between the angle 110° to 135°. Also the total deformation increased when we change die angle from 90° to 135°. By studding the friction effect on the die and sample we noted that increasing the friction coefficient from 0.12 to 0.6, normal elastic strain, and shear elastic strain increased and increasing the friction coefficient from 0.1 to 0.6 decrease the normal and shear stress.

  5. Image processing analysis of nuclear track parameters for CR-39 detector irradiated by thermal neutron

    NASA Astrophysics Data System (ADS)

    Al-Jobouri, Hussain A.; Rajab, Mustafa Y.

    2016-03-01

    CR-39 detector which covered with boric acid (H3Bo3) pellet was irradiated by thermal neutrons from (241Am - 9Be) source with activity 12Ci and neutron flux 105 n. cm-2. s-1. The irradiation times -TD for detector were 4h, 8h, 16h and 24h. Chemical etching solution for detector was sodium hydroxide NaOH, 6.25N with 45 min etching time and 60 C˚ temperature. Images of CR-39 detector after chemical etching were taken from digital camera which connected from optical microscope. MATLAB software version 7.0 was used to image processing. The outputs of image processing of MATLAB software were analyzed and found the following relationships: (a) The irradiation time -TD has behavior linear relationships with following nuclear track parameters: i) total track number - NT ii) maximum track number - MRD (relative to track diameter - DT) at response region range 2.5 µm to 4 µm iii) maximum track number - MD (without depending on track diameter - DT). (b) The irradiation time -TD has behavior logarithmic relationship with maximum track number - MA (without depending on track area - AT). The image processing technique principally track diameter - DT can be take into account to classification of α-particle emitters, In addition to the contribution of these technique in preparation of nano- filters and nano-membrane in nanotechnology fields.

  6. Functional relationships for the estimation of van Genuchten parameter values in landfill processes models.

    PubMed

    White, Jim; Zardava, Kiriaki; Nayagum, Dharumarajen; Powrie, William

    2015-04-01

    Numerical models of landfill processes need to be able to estimate the capillary pressure and relative permeability of waste as a function of moisture content using analytical equations such as the van Genuchten equations. The paper identifies the range of van Genuchten parameter values for use in models and proposes a formulaic relationship between these parameter values and saturated moisture content. The concept of porous material, its behaviour under unsaturated conditions and Mualem's integral transform equation that estimates relative permeability from capillary pressure are reviewed. The application of the algebraic form of the capillary pressure function proposed by van Genuchten and its application using Mualem's transform to obtain the van Genuchten algebraic functions for relative permeability are discussed. Functional relationships are identified between saturated moisture content and the van Genuchten parameters using a database of results from other sources. These relationships may be used in numerical modelling of unsaturated flow in landfilled waste where the saturated moisture content varies significantly as the result of compression, settlement and degradation. A 2D numerical model simulation of leachate recirculation is used to investigate the sensitivity of the simulation to the introduction of these functional relationships. It is found that the transient liquid and gas flows across the model boundaries appear to be insensitive to whether or not the functions are incorporated into the model algorithm. However it is observed that using the relationships does have some impact on the distribution of the degree of saturation throughout the model and on the transient behaviour of the way in which the recirculation recharges the waste. However it is not thought that this impact would be sufficient to influence the design of a leachate recirculation system.

  7. A study of double exposure process design with balanced performance parameters for line/space applications

    NASA Astrophysics Data System (ADS)

    Zhu, Jun; Wu, Peng; Wu, Qiang; Ding, Hua; Li, Xin; Sun, Changjiang

    2007-03-01

    As the semiconductor fabrication groundrule has reached the 32nm node, in general there are several possible approaches for the photolithography solution such as the double exposure with 1.35 NA immersion, the high refractive index immersion, the extremely ultra violet (EUV) lithography, nanoimprint lithography etc. Among the four, the easiest approach seems to be the double exposure method at an effective numerical aperture (NA) of 1.35. However, there are still challenges in the design and optimization of the process, such as, the use of appropriate illumination condition, the choice of a good photoresist, and the design of an optical proximity correction (OPC) strategy. Besides these considerations, there is a question as whether we really need the double etch process. To study the double exposure mechanism, we have used a 248 nm deep-UV exposure tool and several well chosen photoresist (one is for Space application and the other is for Line application) to study the photo performance parameters in the merge of two photo exposures. At a numerical aperture (NA) around 0.7, the minimum groundrule we can achieve is the one for a 75 nm logic process with minimum pitch around 220 nm. One approach will be that the features with pitches wider than 440 nm are completed in a single exposure, which includes various isolated lines and spaces, line and space ends, two-dimensional structures, etc. This strategy essentially puts the single exposure pattern under the 0.18 um logic like pitches where mild conventional illumination can produce a balanced performance. Under typical illumination conditions, the photolithographic process under 0.18 um like ground rule is well understood and the optical proximity correction is not complicated. The remaining issues are in the dense pitches, where the double exposure kicks in. We have demonstrated that the double exposure with single development can achieve a process window large enough for a 75 nm logic like process and the OPC

  8. Effect of Electron Beam Freeform Fabrication (EBF3) Processing Parameters on Composition of Ti-6-4

    NASA Technical Reports Server (NTRS)

    Lach, Cynthia L.; Taminger, Karen; Schuszler, A. Bud, II; Sankaran, Sankara; Ehlers, Helen; Nasserrafi, Rahbar; Woods, Bryan

    2007-01-01

    The Electron Beam Freeform Fabrication (EBF3) process developed at NASA Langley Research Center was evaluated using a design of experiments approach to determine the effect of processing parameters on the composition and geometry of Ti-6-4 deposits. The effects of three processing parameters: beam power, translation speed, and wire feed rate, were investigated by varying one while keeping the remaining parameters constant. A three-factorial, three-level, fully balanced mutually orthogonal array (L27) design of experiments approach was used to examine the effects of low, medium, and high settings for the processing parameters on the chemistry, geometry, and quality of the resulting deposits. Single bead high deposits were fabricated and evaluated for 27 experimental conditions. Loss of aluminum in Ti-6-4 was observed in EBF3 processing due to selective vaporization of the aluminum from the sustained molten pool in the vacuum environment; therefore, the chemistries of the deposits were measured and compared with the composition of the initial wire and base plate to determine if the loss of aluminum could be minimized through careful selection of processing parameters. The influence of processing parameters and coupling between these parameters on bulk composition, measured by Direct Current Plasma (DCP), local microchemistries determined by Wavelength Dispersive Spectrometry (WDS), and deposit geometry will also be discussed.

  9. Consequences of Continuity: The Hunt for Intrinsic Properties within Parameters of Dynamics in Psychological Processes.

    PubMed

    Boker, Steven M

    2002-07-01

    A little over three hundred years ago Sir Isaac Newton wrote of a simple set of relations that could be used to predict the motions of objects relative to one another. The main advantage of this insight was that the relationship between the movements of the planets and stars could be predicted much more simply than with the accurate, but cumbersome Ptolemaic calculations. But perhaps the most important consequence of the acceptance of Newton's insight was that intrinsic properties such as mass could be distinguished from measurements such as weight. The success of Newtonian mechanics led directly to the widespread use of parameters such as force, relative speed, and momentum as a way of understanding the dynamics of moving objects. A similar revolution in thinking appears to be underway in the behavioral sciences. It is likely that intensive longitudinal measurement coupled with dynamical systems analyses will lead to simplified but powerful models of the evolution of psychological processes. In this case, it is reasonable to expect that a set of intrinsic psychological properties may be able to be extracted from the parameters of successful dynamical systems models. The purpose of this article is to issue an invitation to the hunt, to provide a tentative map as to where the game might likely be found, and blow a call on the hunting horn.

  10. Assessment of PEM4PIT parameters by analyzing catchment form and processes

    NASA Astrophysics Data System (ADS)

    Santini, M.; Grimaldi, S.; Nardi, F.; Petroselli, A.

    2008-12-01

    A physically based approach (PEM4PIT, Physical Erosion Model for PIT removal) was recently introduced to correct hydrologic spurious depressions (pits) and flat areas in Digital Elevation Models. Despite PEM4PIT proved to be more suitable than commonly used geometric methods to reconstruct hydrologically connected topography and reliable stream network metrics, fundamental in rainfall/runoff modeling, the best choice of the three model parameters (slope-area exponent, (theta) erodibility (beta), and diffusivity (D)) remained an open issue to be investigated. In this work a methodology to select the optimal set of parameters is described. In particular two methods are illustrated for theta estimation, the former using Horton ratios (Flint, 1974) and the latter analyzing the "approximate characteristic form" of slope profile (Kirkby, 1971). Regarding beta and D, they are estimated applying separately a simplified topographic equilibrium equation for the basin domains interested by the fluvial erosion and diffusion processes, respectively. ASTER DEMs of several case studies watersheds are used as input dataset; finally PEM4PIT results are compared, in terms of extracted network, with the results of standard approaches and with the digitized bluelines.

  11. Effect of Process Parameters on Friction Force and Material Removal in Oxide Chemical Mechanical Polishing

    NASA Astrophysics Data System (ADS)

    Park, Boumyoung; Lee, Hyunseop; Kim, Youngjin; Kim, Hyoungjae; Jeong, Haedo

    2008-12-01

    The relationship between sliding friction and material removal was investigated using a sensor to measure dynamic friction force according to process parameters such as pressure, velocity, conditioning, abrasive concentration, and slurry pH during oxide chemical mechanical polishing (CMP). Friction force and material removal linearly depend on applied load and relative velocity. A high relative velocity also has an effect on the boundary condition between the wafer and the pad, and friction force reduces with increase in relative velocity. Friction force reduces with polishing time during oxide CMP with ex situ conditioning because of the changes in pad roughness parameters such as Ra, Rp, Rpk, and Rsk. Thus, the in situ conditioning method increases removal rate and improves nonuniformity. Friction force can be uniformly distributed on the oxide wafer as abrasive concentration increases owing to the reduction in friction force loaded on one abrasive particle, improving the nonuniformity of removal rate. In oxide CMP using alkali-based slurry, the effective formation and mechanical removal of the Si-OH bond layer on the SiO2 surface also affect the temporal decrease in friction force and result in a higher removal rate, in comparison with the results of a high friction force and a low removal rate in oxide CMP using neutral-based slurry.

  12. The influence of process parameters for the inactivation of Listeria monocytogenes by pulsed electric fields.

    PubMed

    Alvarez, I; Pagán, R; Condón, S; Raso, J

    2003-10-15

    The influence of the electric field strength, the treatment time, the total specific energy and the conductivity of the treatment medium on the Listeria monocytogenes inactivation by pulsed electric fields (PEF) has been investigated. L. monocytogenes inactivation increased with the field strength, treatment time and specific energy. A maximum inactivation of 4.77 log(10) cycles was observed after a treatment of 28 kV/cm, 2000 micros and 3490 kJ/kg. The lethal effect of PEF treatments on L. monocytogenes was not influenced by the conductivity of the treatment medium in a range of 2, 3 and 4 mS/cm when the total specific energy was used as a PEF control parameter. A mathematical model based on the Weibull distribution was fitted to the experimental data when the field strength (15-28 kV/cm), treatment time (0-2000 micros) and specific energy (0-3490 kJ/kg) were used as PEF control parameters. A linear relationship was obtained between the log(10) of the scale factor (b) and the electric field strength when the treatment time and the total specific energy were used to control the process. The total specific energy, in addition to the electric field strength and the treatment time, should be reported in order to evaluate the microbial inactivation by PEF.

  13. Tailoring wet explosion process parameters for the pretreatment of cocksfoot grass for high sugar yields.

    PubMed

    Njoku, S I; Ahring, B K; Uellendahl, H

    2013-08-01

    The pretreatment of lignocellulosic biomass is crucial for efficient subsequent enzymatic hydrolysis and ethanol fermentation. In this study, wet explosion (WEx) pretreatment was applied to cocksfoot grass and pretreatment conditions were tailored for maximizing the sugar yields using response surface methodology. The WEx process parameters studied were temperature (160-210 °C), retention time (5-20 min), and dilute sulfuric acid concentration (0.2-0.5 %). The pretreatment parameter set E, applying 210 °C for 5 min and 0.5 % dilute sulfuric acid, was found most suitable for achieving a high glucose release with low formation of by-products. Under these conditions, the cellulose and hemicellulose sugar recovery was 94 % and 70 %, respectively. The efficiency of the enzymatic hydrolysis of cellulose under these conditions was 91 %. On the other hand, the release of pentose sugars was higher when applying less severe pretreatment conditions C (160 °C, 5 min, 0.2 % dilute sulfuric acid). Therefore, the choice of the most suitable pretreatment conditions is depending on the main target product, i.e., hexose or pentose sugars.

  14. Influence of process parameters on phosphorus recovery by struvite formation from urine.

    PubMed

    Liu, Xiaoning; Hu, Zhengyi; Zhu, Chunyou; Wen, Guoqi; Meng, Xianchao; Lu, Jia

    2013-01-01

    Batch experiments were conducted to examine the influence of various process parameters on phosphorus (P) recovery by struvite formation from urine. The results showed that the Mg/P molar ratio is one of the most important parameters affecting P recovery. The Mg/P molar ratio of 1.3 was found the most reasonable for struvite formation, and the P removal efficiency reached more than 96.6%. An increase in pH of urine solutions from 8.7 to 10.0 did not significantly affect P removal, but the quality of crystal formed at pH 10.0 was poor based on scanning electron microscopy analysis. A longer mixing time positively affected struvite formation, and compared to without mixing, the P removal efficiency increased from 72.7 to 97.3% after 5 min of mixing. The addition of seed material had no influence on the P removal efficiency, but contributed to the formation of struvite clusters.

  15. Connectional parameters determine multisensory processing in a spiking network model of multisensory convergence.

    PubMed

    Lim, H K; Keniston, L P; Shin, J H; Allman, B L; Meredith, M A; Cios, K J

    2011-09-01

    For the brain to synthesize information from different sensory modalities, connections from different sensory systems must converge onto individual neurons. However, despite being the definitive, first step in the multisensory process, little is known about multisensory convergence at the neuronal level. This lack of knowledge may be due to the difficulty for biological experiments to manipulate and test the connectional parameters that define convergence. Therefore, the present study used a computational network of spiking neurons to measure the influence of convergence from two separate projection areas on the responses of neurons in a convergent area. Systematic changes in the proportion of extrinsic projections, the proportion of intrinsic connections, or the amount of local inhibitory contacts affected the multisensory properties of neurons in the convergent area by influencing (1) the proportion of multisensory neurons generated, (2) the proportion of neurons that generate integrated multisensory responses, and (3) the magnitude of multisensory integration. These simulations provide insight into the connectional parameters of convergence that contribute to the generation of populations of multisensory neurons in different neural regions as well as indicate that the simple effect of multisensory convergence is sufficient to generate multisensory properties like those of biological multisensory neurons.

  16. Optimization of Machining Process Parameters for Surface Roughness of Al-Composites

    NASA Astrophysics Data System (ADS)

    Sharma, S.

    2013-10-01

    Metal matrix composites (MMCs) have become a leading material among the various types of composite materials for different applications due to their excellent engineering properties. Among the various types of composites materials, aluminum MMCs have received considerable attention in automobile and aerospace applications. These materials are known as the difficult-to-machine materials because of the hardness and abrasive nature of reinforcement element-like silicon carbide particles. In the present investigation Al-SiC composite was produced by stir casting process. The Brinell hardness of the alloy after SiC addition had increased from 74 ± 2 to 95 ± 5 respectively. The composite was machined using CNC turning center under different machining parameters such as cutting speed (S), feed rate (F), depth of cut (D) and nose radius (R). The effect of machining parameters on surface roughness (Ra) was studied using response surface methodology. Face centered composite design with three levels of each factor was used for surface roughness study of the developed composite. A response surface model for surface roughness was developed in terms of main factors (S, F, D and R) and their significant interactions (SD, SR, FD and FR). The developed model was validated by conducting experiments under different conditions. Further the model was optimized for minimum surface roughness. An error of 3-7 % was observed in the modeled and experimental results. Further, it was fond that the surface roughness of Al-alloy at optimum conditions is lower than that of Al-SiC composite.

  17. Investigation of environmental physical parameters and processes complementing the search for signatures of life

    NASA Astrophysics Data System (ADS)

    Richter, L.; Horneck, G.; Kochan, H.; Rabbow, E.; Rettberg, P.; Ulamec, S.

    In general, the search for signatures of life on other planets follows different lines: one is to study life in extreme natural environments on the Earth, another one is to perform laboratory experiments under simulated natural conditions in order define the limits for formation and survival of life, and finally space missions to perform in situ measurements on planetary surfaces outside the Earth to look for indicators of extinct or extant life. For the case of the planet Mars, relevant surface conditions are roughly known from orbiter as well as lander missions. In an extrapolation of terrestrial conditions, laboratory studies are conducted on terrestrial biota from extreme environments under various simulated planetary surface conditions in order to investigate general biological survivability as a function of physical and chemical parameters (radiation, UV flux, atmosphere, temperature, humidity, soil properties including mineralogy and toxicity, etc.). This way, physical parameters and processes acting on planetary bodies and their interrelations are studied in parallel with the search for surviving biota. Several suitable test chambers for physical and for biological investigations of this type are available at DLR Cologne. Ultimately, the same physical quantities should be measured concurrently with biological measurements during future planetary landing missions searching for signatures of life. The general question, however, remains whether life on Earth shows any biochemical resemblance with hypothetical life on ancient or modern Mars.

  18. West Flank Coso, CA FORGE 3D geologic model

    SciTech Connect

    Doug Blankenship

    2016-03-01

    This is an x,y,z file of the West Flank FORGE 3D geologic model. Model created in Earthvision by Dynamic Graphic Inc. The model was constructed with a grid spacing of 100 m. Geologic surfaces were extrapolated from the input data using a minimum tension gridding algorithm. The data file is tabular data in a text file, with lithology data associated with X,Y,Z grid points. All the relevant information is in the file header (the spatial reference, the projection etc.) In addition all the fields in the data file are identified in the header.

  19. Snake River Plain FORGE Well Data for USGS-142

    SciTech Connect

    Robert Podgorney

    2015-11-23

    Well data for the USGS-142 well located in eastern Snake River Plain, Idaho. This data collection includes lithology reports, borehole logs, and photos of rhyolite core samples. This collection of data has been assembled as part of the site characterization data used to develop the conceptual geologic model for the Snake River Plain site in Idaho, as part of phase 1 of the Frontier Observatory for Research in Geothermal Energy (FORGE) initiative. They were assembled by the Snake River Geothermal Consortium (SRGC), a team of collaborators that includes members from national laboratories, universities, industry, and federal agencies, lead by the Idaho National Laboratory (INL).

  20. Pilot Plant Forging of Hydrogenated Ti-6Al-4V.

    DTIC Science & Technology

    1980-06-01

    inserted into an M-246 nickel base superalloy die block with 713C alloy flat dies positioned on the heated die block. The entire die system was enclosed...side if neceaary and identify by block number) Hydrogenation Isothermal Forging Ring Test Titanium Alloy Ti-6A1-4V Flow Stress 20. k9Sr9Xd1’ (Continue on...5 Rack used to hold Specimens during Hydrogenation 29 6 Flow Stress-Plastic Strain Relation for Ti-6AI-4V Alloy (Heat A) with Various Hydrogen

  1. The effect of processing parameters on plasma sprayed beryllium for fusion applications

    SciTech Connect

    Castro, R.G.; Stanek, P.W.; Jacobson, L.A.; Cowgill, D.F.; Snead, L.L.

    1993-10-01

    Plasma spraying is being investigated as a potential coating technique for applying thin (0.1--5mm) layers of beryllium on plasma facing surfaces of blanket modules in ITER and also as an in-situ repair technique for repairing eroded beryllium surfaces in high heat flux divertor regions. High density spray deposits (>98% of theoretical density) of beryllium will be required in order to maximize the thermal conductivity of the beryllium coatings. A preliminary investigation was done to determine the effect of various processing parameters (particle size, particle morphology, secondary gas additions and reduced chamber pressure) on the as-deposited density of beryllium. The deposits were made using spherical beryllium feedstock powder which was produced by centrifugal atomization at Los Alamos National Laboratory (LANL). Improvements in the as-deposited densities and deposit efficiencies of the beryllium spray deposits will be discussed along with the corresponding thermal conductivity and outgassing behavior of these deposits.

  2. HESS Opinions: Advocating process modeling and de-emphasizing parameter estimation

    NASA Astrophysics Data System (ADS)

    Bahremand, Abdolreza

    2016-04-01

    Since its origins as an engineering discipline, with its widespread use of "black box" (empirical) modeling approaches, hydrology has evolved into a scientific discipline that seeks a more "white box" (physics-based) modeling approach to solving problems such as the description and simulation of the rainfall-runoff responses of a watershed. There has been much recent debate regarding the future of the hydrological sciences, and several publications have voiced opinions on this subject. This opinion paper seeks to comment and expand upon some recent publications that have advocated an increased focus on process-based modeling while de-emphasizing the focus on detailed attention to parameter estimation. In particular, it offers a perspective that emphasizes a more hydraulic (more physics-based and less empirical) approach to development and implementation of hydrological models.

  3. Fabrication of porous gelatin-chitosan microcarriers and modeling of process parameters via the RSM method.

    PubMed

    Karimian S A, Mohammad; Mashayekhan, Shohreh; Baniasadi, Hossein

    2016-07-01

    Porous gelatin-chitosan microcarriers (MCs) with the size of 350±50μm were fabricated with blends of different gelatin/chitosan (G/C) weight ratio using an electrospraying technique. Response surface methodology (RSM) was used to study the quantitative influence of process parameters, including blend ratio, voltage, and syringe pump flow rate, on MCs diameter and density. In the following, MCs of the same diameter and different G/C weight ratio (1, 2, and 3) were fabricated and their porosity and biocompatibility were investigated via SEM images and MTT assay, respectively. The results showed that mesenchymal stem cells (MSCs) could attach, proliferate, and spread on fabricated porous MCs during 7 days of culturing especially on those prepared with a G/C weight ratio of 1. Such porous gelatin-chitosan MCs with a G/C weight ratio of 1 may be considered as a promising candidate for injectable carriers supporting attachment and proliferation of MSCs.

  4. Application of the CBR method for adding the process of cutting tools and parameters selection

    NASA Astrophysics Data System (ADS)

    Ociepka, P.; Herbuś, K.

    2016-08-01

    The paper presents a method, basing on engineering knowledge and experience, designated to aid the selection of tools and machining parameters for the processes of turning. In this method, the informatics system is built basing on a Case Based Reasoning (CBR) method. This is a method of problems solving based on experience. It consists in finding analogies between the currently being solved task, and earlier realized tasks that have been stored in the database of the CBR system. The article presents the structure of the developed software, as well as the functioning of the CBR method. It also presents the possibility of integrating the developed method with the CAM module of the SIEMENS PLM NX program.

  5. Effects of process parameters on sheet resistance uniformity of fluorine-doped tin oxide thin films.

    PubMed

    Hudaya, Chairul; Park, Ji Hun; Lee, Joong Kee

    2012-01-05

    An alternative indium-free material for transparent conducting oxides of fluorine-doped tin oxide [FTO] thin films deposited on polyethylene terephthalate [PET] was prepared by electron cyclotron resonance - metal organic chemical vapor deposition [ECR-MOCVD]. One of the essential issues regarding metal oxide film deposition is the sheet resistance uniformity of the film. Variations in process parameters, in this case, working and bubbler pressures of ECR-MOCVD, can lead to a change in resistance uniformity. Both the optical transmittance and electrical resistance uniformity of FTO film-coated PET were investigated. The result shows that sheet resistance uniformity and the transmittance of the film are affected significantly by the changes in bubbler pressure but are less influenced by the working pressure of the ECR-MOCVD system.

  6. Process step response based fractional PIλDμ controller parameters tuning for desired closed loop response

    NASA Astrophysics Data System (ADS)

    Fergani, Nadir; Charef, Abdelfatah

    2016-02-01

    In this paper, a tuning method of the fractional PIλDμ controllers for classical feedback control systems is proposed. The PIλDμ controller design strategy is drawn up such that the closed loop system is equivalent to a desired fractional order model whose transfer function is Bode's ideal function ?, a widely used function in the fractional order control domain because of its iso-damping property which is an important robustness feature. In this tuning technique, the values of the five parameters of the fractional PIλDμ controller are derived analytically using only the step response of a stable process without requirement of its model. The derived formulations of the tuning technique are presented. Illustrative examples are given to test the effectiveness and the usefulness of the proposed PIλDμ controller tuning approach.

  7. Surface functionalization of nanofibrillated cellulose extracted from wheat straw: Effect of process parameters.

    PubMed

    Singh, Mandeep; Kaushik, Anupama; Ahuja, Dheeraj

    2016-10-05

    Aggregates of microfibrillated cellulose isolated from wheat straw fibers were subjected to propionylation under different processing conditions of time, temperature and concentration. The treated fibers were then homogenized to obtain surface modified nanofibrillated cellulose. For varying parameters, progress of propionylation and its effects on various characteristics was investigated by FTIR, degree of substitution, elemental analysis, SEM, EDX, TEM, X-ray diffraction, static and dynamic contact angle measurements. Thermal stability of the nanofibrils was also investigated using thermogravimetric technique. FTIR analysis confirmed the propionylation of the hydroxyl groups of the cellulose fibers. The variations in reaction conditions such as time and temperature had shown considerable effect on degree of substitution (DS) and surface contact angle (CA). These characterization results represent the optimizing conditions under which cellulose nanofibrils with hydrophobic characteristics up to contact angle of 120° can be obtained.

  8. Optimal process parameters for phosphorus spin-on-doping of germanium

    NASA Astrophysics Data System (ADS)

    Boldrini, Virginia; Carturan, Sara Maria; Maggioni, Gianluigi; Napolitani, Enrico; Napoli, Daniel Ricardo; Camattari, Riccardo; De Salvador, Davide

    2017-01-01

    The fabrication of homogeneously doped germanium layers characterized by total electrical activation is currently a hot topic in many fields, such as microelectronics, photovoltaics, optics and radiation detectors. Phosphorus spin-on-doping technique has been implemented on Ge wafers, by developing a protocol for the curing process and subsequent diffusion annealing for optimal doping. Parameters such as relative humidity and curing time turned out to affect the surface morphology, the degree of reticulation reached by the dopant source and the amount of dopant available for diffusion. After spike annealing in a conventional furnace, diffusion profiles and electrical properties have been measured. Ge loss from the surface during high-temperature annealing, due to diffusion into the source film, has been observed and quantified.

  9. Optimization of residual stresses in MMC's through the variation of interfacial layer architectures and processing parameters

    NASA Technical Reports Server (NTRS)

    Pindera, Marek-Jerzy; Salzar, Robert S.

    1996-01-01

    The objective of this work was the development of efficient, user-friendly computer codes for optimizing fabrication-induced residual stresses in metal matrix composites through the use of homogeneous and heterogeneous interfacial layer architectures and processing parameter variation. To satisfy this objective, three major computer codes have been developed and delivered to the NASA-Lewis Research Center, namely MCCM, OPTCOMP, and OPTCOMP2. MCCM is a general research-oriented code for investigating the effects of microstructural details, such as layered morphology of SCS-6 SiC fibers and multiple homogeneous interfacial layers, on the inelastic response of unidirectional metal matrix composites under axisymmetric thermomechanical loading. OPTCOMP and OPTCOMP2 combine the major analysis module resident in MCCM with a commercially-available optimization algorithm and are driven by user-friendly interfaces which facilitate input data construction and program execution. OPTCOMP enables the user to identify those dimensions, geometric arrangements and thermoelastoplastic properties of homogeneous interfacial layers that minimize thermal residual stresses for the specified set of constraints. OPTCOMP2 provides additional flexibility in the residual stress optimization through variation of the processing parameters (time, temperature, external pressure and axial load) as well as the microstructure of the interfacial region which is treated as a heterogeneous two-phase composite. Overviews of the capabilities of these codes are provided together with a summary of results that addresses the effects of various microstructural details of the fiber, interfacial layers and matrix region on the optimization of fabrication-induced residual stresses in metal matrix composites.

  10. Hypertension and hematologic parameters in a community near a uranium processing facility

    SciTech Connect

    Wagner, Sara E.; Burch, James B.; Bottai, Matteo; Pinney, Susan M.; Puett, Robin; Porter, Dwayne; Vena, John E.; Hebert, James R.

    2010-11-15

    Background: Environmental uranium exposure originating as a byproduct of uranium processing can impact human health. The Fernald Feed Materials Production Center functioned as a uranium processing facility from 1951 to 1989, and potential health effects among residents living near this plant were investigated via the Fernald Medical Monitoring Program (FMMP). Methods: Data from 8216 adult FMMP participants were used to test the hypothesis that elevated uranium exposure was associated with indicators of hypertension or changes in hematologic parameters at entry into the program. A cumulative uranium exposure estimate, developed by FMMP investigators, was used to classify exposure. Systolic and diastolic blood pressure and physician diagnoses were used to assess hypertension; and red blood cells, platelets, and white blood cell differential counts were used to characterize hematology. The relationship between uranium exposure and hypertension or hematologic parameters was evaluated using generalized linear models and quantile regression for continuous outcomes, and logistic regression or ordinal logistic regression for categorical outcomes, after adjustment for potential confounding factors. Results: Of 8216 adult FMMP participants 4187 (51%) had low cumulative uranium exposure, 1273 (15%) had moderate exposure, and 2756 (34%) were in the high (>0.50 Sievert) cumulative lifetime uranium exposure category. Participants with elevated uranium exposure had decreased white blood cell and lymphocyte counts and increased eosinophil counts. Female participants with higher uranium exposures had elevated systolic blood pressure compared to women with lower exposures. However, no exposure-related changes were observed in diastolic blood pressure or hypertension diagnoses among female or male participants. Conclusions: Results from this investigation suggest that residents in the vicinity of the Fernald plant with elevated exposure to uranium primarily via inhalation exhibited

  11. Modifying welding process parameters can reduce the neurotoxic potential of manganese-containing welding fumes

    PubMed Central

    Sriram, Krishnan; Lin, Gary X.; Jefferson, Amy M.; Stone, Samuel; Afshari, Aliakbar; Keane, Michael J.; McKinney, Walter; Jackson, Mark; Chen, Bean T.; Schwegler-Berry, Diane; Cumpston, Amy; Cumpston, Jared L.; Roberts, Jenny R.; Frazer, David G.; Antonini, James M.

    2015-01-01

    Welding fumes (WF) are a complex mixture of toxic metals and gases, inhalation of which can lead to adverse health effects among welders. The presence of manganese (Mn) in welding electrodes is cause for concern about the potential development of Parkinson’s disease (PD)-like neurological disorder. Consequently, from an occupational safety perspective, there is a critical need to prevent adverse exposures to WF. As the fume generation rate and physicochemical characteristics of welding aerosols are influenced by welding process parameters like voltage, current or shielding gas, we sought to determine if changing such parameters can alter the fume profile and consequently its neurotoxic potential. Specifically, we evaluated the influence of voltage on fume composition and neurotoxic outcome. Rats were exposed by whole-body inhalation (40 mg/m3; 3 h/day × 5 d/week × 2 weeks) to fumes generated by gas–metal arc welding using stainless steel electrodes (GMA-SS) at standard/regular voltage (25 V; RVSS) or high voltage (30 V; HVSS). Fumes generated under these conditions exhibited similar particulate morphology, appearing as chain-like aggregates; however, HVSS fumes comprised of a larger fraction of ultrafine particulates that are generally considered to be more toxic than their ne counterparts. Paradoxically, exposure to HVSS fumes did not elicit dopaminergic neurotoxicity, as monitored by the expression of dopaminergic and PD-related markers. We show that the lack of neurotoxicity is due to reduced solubility of Mn in HVSS fumes. Our findings show promise for process control procedures in developing prevention strategies for Mn-related neurotoxicity during welding; however, it warrants additional investigations to determine if such modifications can be suitably adapted at the workplace to avert or reduce adverse neurological risks. PMID:25549921

  12. Modifying welding process parameters can reduce the neurotoxic potential of manganese-containing welding fumes.

    PubMed

    Sriram, Krishnan; Lin, Gary X; Jefferson, Amy M; Stone, Samuel; Afshari, Aliakbar; Keane, Michael J; McKinney, Walter; Jackson, Mark; Chen, Bean T; Schwegler-Berry, Diane; Cumpston, Amy; Cumpston, Jared L; Roberts, Jenny R; Frazer, David G; Antonini, James M

    2015-02-03

    Welding fumes (WF) are a complex mixture of toxic metals and gases, inhalation of which can lead to adverse health effects among welders. The presence of manganese (Mn) in welding electrodes is cause for concern about the potential development of Parkinson's disease (PD)-like neurological disorder. Consequently, from an occupational safety perspective, there is a critical need to prevent adverse exposures to WF. As the fume generation rate and physicochemical characteristics of welding aerosols are influenced by welding process parameters like voltage, current or shielding gas, we sought to determine if changing such parameters can alter the fume profile and consequently its neurotoxic potential. Specifically, we evaluated the influence of voltage on fume composition and neurotoxic outcome. Rats were exposed by whole-body inhalation (40 mg/m(3); 3h/day × 5 d/week × 2 weeks) to fumes generated by gas-metal arc welding using stainless steel electrodes (GMA-SS) at standard/regular voltage (25 V; RVSS) or high voltage (30 V; HVSS). Fumes generated under these conditions exhibited similar particulate morphology, appearing as chain-like aggregates; however, HVSS fumes comprised of a larger fraction of ultrafine particulates that are generally considered to be more toxic than their fine counterparts. Paradoxically, exposure to HVSS fumes did not elicit dopaminergic neurotoxicity, as monitored by the expression of dopaminergic and PD-related markers. We show that the lack of neurotoxicity is due to reduced solubility of Mn in HVSS fumes. Our findings show promise for process control procedures in developing prevention strategies for Mn-related neurotoxicity during welding; however, it warrants additional investigations to determine if such modifications can be suitably adapted at the workplace to avert or reduce adverse neurological risks.

  13. Media and health must forge a partnership.

    PubMed

    Ling, J C

    1986-03-01

    The objective of health for all requires use of all available means--traditional and modern--to reach the population and mobilize communities. The mass media have particular potential for breaking down class barriers and reaching large numbers. However, many media campaigns have been haphazard, without attention to the many determinants of health behavior or other program aspects. Media activity that is not part of a package of programmed activities, including interpersonal follow-up with clearly defined objectives and comprehensive strategy, is ineffective. Media personnel generally recognize their social responsibility in the development process. The media can confer status to a social issue and reinforce social norms. The World Health Organization Expert Committee on Health Education has identified the following roles of the mass media in the field of health: help strengthen political will by appealing to policy makers; raise general health consciousness and clarify options concerning actions that have a strong bearing on health; inform decision makers and the public about the latest developments in the health sciences; help deliver technical health message to the public; and foster community involvement by reflecting public opinion, encouraging dialogue, and facilitating feedback from the community.

  14. 76 FR 66996 - Agency Information Collection Activities; Submission for OMB Review; Comment Request; Forging...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-10-28

    ...; Forging Machines ACTION: Notice. SUMMARY: The Department of Labor (DOL) is submitting the Occupational... Machines,'' to the Office of Management and Budget (OMB) for review and approval for continued use in... employers to conduct and to document periodic inspections of forging machines, guards, and...

  15. 75 FR 67110 - Forged Stainless Steel Flanges From India and Taiwan

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-11-01

    ... COMMISSION Forged Stainless Steel Flanges From India and Taiwan AGENCY: United States International Trade... stainless steel flanges from India and Taiwan. SUMMARY: The Commission hereby gives notice that it has... determine whether revocation of the antidumping duty orders on forged stainless steel flanges from India...

  16. 75 FR 70689 - Kaiser Aluminum Fabricated Products, LLC; Kaiser Aluminum-Greenwood Forge Division; Currently...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-11-18

    ... Employment and Training Administration Kaiser Aluminum Fabricated Products, LLC; Kaiser Aluminum- Greenwood... Aluminum Fabricated Products, LLC, Kaiser Aluminum-Greenwood Forge Division, including on- site leased... are engaged in the production of aluminum alloy forgings. Information shows that on July 28,...

  17. Vibration control in forge hammers. [by shock wave damping in foundation platform

    NASA Technical Reports Server (NTRS)

    Moise, F.; Lazarescu, C.

    1974-01-01

    Special measures are discussed for calculating, designing and executing a forge hammer foundation, so that the vibrations that occur during its working will not be transmitted to neighboring machinery, workrooms and offices. These vibrations are harmful to the workers near the forge hammer.

  18. Research into Oil-based Colloidal-Graphite Lubricants for Forging of Al-based Alloys

    SciTech Connect

    Petrov, A.; Petrov, P.; Petrov, M.

    2011-05-04

    The presented paper describes the topical problem in metal forging production. It deals with the choice of an optimal lubricant for forging of Al-based alloys. Within the scope of the paper, the properties of several oil-based colloidal-graphite lubricants were investigated. The physicochemical and technological properties of these lubricants are presented. It was found that physicochemical properties of lubricant compositions have an influence on friction coefficient value and quality of forgings.The ring compression method was used to estimate the friction coefficient value. Hydraulic press was used for the test. The comparative analysis of the investigated lubricants was carried out. The forging quality was estimated on the basis of production test. The practical recommendations were given to choose an optimal oil-based colloidal-graphite lubricant for isothermal forging of Al-based alloy.

  19. Optimization of processing parameters and metrology for novel NCA negative resists for NGL

    NASA Astrophysics Data System (ADS)

    Singh, Vikram; Satyanarayana, V. S. V.; Kessler, Felipe; Scheffer, Francine R.; Weibel, Daniel E.; Sharma, Satinder K.; Ghosh, Subrata; Gonsalves, Kenneth E.

    2014-04-01

    It is expected that EUV resists must simultaneously pattern 20-nm half-pitch and below, with an LWR of <1.8 nm, and a sensitivity of 5-20 mJ/cm2. In order to make a resist perform optimally, new resist chemistry is required. One such approach being investigated by us is the development of polymeric non-CAR negative photo resists for sub 16 nm technology which is directly sensitive to radiation without utilizing the concept of chemical amplification (CARs). These resist designs are accomplished by homopolymers which are prepared from monomers containing sulfonium groups. We have achieved 20 nm patterns by e-beam lithography using this system. Here we will discuss in detail process parameters such as: spinning conditions for film thicknesses <50 nm and resulting surface topographies, baking regimes, exposure conditions and protocols on sensitivity, contrast, resolution and LER/LWR. Etch resistance data on these thin films will also be provided. Our results are aimed to provide a clear understanding of how these critical steps in the lithographic imaging process will affect extendibility of the non-CAR resist concept to sub 20 nanoscale features. Photodynamics and EUV exposure data will be covered.

  20. Effect of processing parameters and glycerin addition on the properties of Al foams

    NASA Astrophysics Data System (ADS)

    Gilani, Hossein; Jafari, Sajjad; Gholami, Roozbeh; Habibolahzadeh, Ali; Mirshahi, Mohammad

    2012-04-01

    Aluminum foam has been produced by sintering and dissolution processes using NaCl powders as a space holder. In this research, glycerin is used as a novel lubricant along with acetone. The effects of the processing parameters including compacting pressure, sintering temperatures (620, 640 and 650 °C), size, and volume fraction of the space holder, on the physical and mechanical properties of the produced foams have been investigated. Due to segregation of the Al and NaCl powders at high compaction pressures, spalling of Al foams was observed. Meanwhile, adding small amounts of acetone and glycerin to the mixture ensures homogeneity and prevents segregation of dissimilar powders at varying pressure. Moreover, the addition of glycerin provides an improved homogenous stress distribution within the produced foams during mechanical testing, which in turn halts crack propagation. Meanwhile, an alternative technique to remove NaCl particles during the dissolution stage has been proposed. The results showed that high quality foams were successfully produced under a compaction pressure range of 250-265 MPa and sintering temperature of 650 °C.

  1. Optimization of process parameters for drilled hole quality characteristics during cortical bone drilling using Taguchi method.

    PubMed

    Singh, Gurmeet; Jain, Vivek; Gupta, Dheeraj; Ghai, Aman

    2016-09-01

    Orthopaedic surgery involves drilling of bones to get them fixed at their original position. The drilling process used in orthopaedic surgery is most likely to the mechanical drilling process and there is all likelihood that it may harm the already damaged bone, the surrounding bone tissue and nerves, and the peril is not limited at that. It is very much feared that the recovery of that part may be impeded so that it may not be able to sustain life long. To achieve sustainable orthopaedic surgery, a surgeon must try to control the drilling damage at the time of bone drilling. The area around the holes decides the life of bone joint and so, the contiguous area of drilled hole must be intact and retain its properties even after drilling. This study mainly focuses on optimization of drilling parameters like rotational speed, feed rate and the type of tool at three levels each used by Taguchi optimization for surface roughness and material removal rate. The confirmation experiments were also carried out and results found with the confidence interval. Scanning electrode microscopy (SEM) images assisted in getting the micro level information of bone damage.

  2. Influence of process parameters on the extraction of soluble substances from OFMSW and methane production.

    PubMed

    Campuzano, Rosalinda; González-Martínez, Simón

    2017-02-19

    Microorganisms involved in anaerobic digestion require dissolved substrates to transport them through the cell wall to different processing units and finally to be disposed as waste, such as methane and carbon dioxide. In order to increase methane production, this work proposes to separate the soluble substances from OFMSW and analyse methane production from extracts and OFMSW. Using water as solvent, four extraction parameters were proposed: (1) Number of consecutive extractions, (2) Duration of mixing for every consecutive extraction, (3) OFMSW to water mass ratios 1:1, 1:2, and 1:3 and, (4) The influence of temperature on the extraction process. Results indicated that is possible to separate 40% of VS from OFMSW with only three consecutive extraction with mixing of 30min in every extraction using ambient temperature water. For every OFMSW to water combination, the first three consecutive extracts were analysed for biochemical methane potential test during 21days at 35°C; OFMSW was also tested as reference. Methane production from all substrates is highest during the first day and then it slowly decreases to increase again during a second stage. This was identified as diauxic behaviour. Specific methane production at day 21 increased with increasing water content of the extracts where OFMSW methane production was the lowest of all with 535NL/kgVS. These results indicate that it is feasible to rapidly produce methane from extracted substances.

  3. Mathematical model of solid food pasteurization by ohmic heating: influence of process parameters.

    PubMed

    Marra, Francesco

    2014-01-01

    Pasteurization of a solid food undergoing ohmic heating has been analysed by means of a mathematical model, involving the simultaneous solution of Laplace's equation, which describes the distribution of electrical potential within a food, the heat transfer equation, using a source term involving the displacement of electrical potential, the kinetics of inactivation of microorganisms likely to be contaminating the product. In the model, thermophysical and electrical properties as function of temperature are used. Previous works have shown the occurrence of heat loss from food products to the external environment during ohmic heating. The current model predicts that, when temperature gradients are established in the proximity of the outer ohmic cell surface, more cold areas are present at junctions of electrodes with lateral sample surface. For these reasons, colder external shells are the critical areas to be monitored, instead of internal points (typically geometrical center) as in classical pure conductive heat transfer. Analysis is carried out in order to understand the influence of pasteurisation process parameters on this temperature distribution. A successful model helps to improve understanding of these processing phenomenon, which in turn will help to reduce the magnitude of the temperature differential within the product and ultimately provide a more uniformly pasteurized product.

  4. Automation of data processing and calculation of retention parameters and thermodynamic data for gas chromatography

    NASA Astrophysics Data System (ADS)

    Makarycheva, A. I.; Faerman, V. A.

    2017-02-01

    The analyses of automation patterns is performed and the programming solution for the automation of data processing of the chromatographic data and their further information storage with a help of a software package, Mathcad and MS Excel spreadsheets, is developed. The offered approach concedes the ability of data processing algorithm modification and does not require any programming experts participation. The approach provides making a measurement of the given time and retention volumes, specific retention volumes, a measurement of differential molar free adsorption energy, and a measurement of partial molar solution enthalpies and isosteric heats of adsorption. The developed solution is focused on the appliance in a small research group and is tested on the series of some new gas chromatography sorbents. More than 20 analytes were submitted to calculation of retention parameters and thermodynamic sorption quantities. The received data are provided in the form accessible to comparative analysis, and they are able to find sorbing agents with the most profitable properties to solve some concrete analytic issues.

  5. Can standard surface EMG processing parameters be used to estimate motor unit global firing rate?

    NASA Astrophysics Data System (ADS)

    Zhou, Ping; Zev Rymer, William

    2004-06-01

    The relations between motor unit global firing rates and established quantitative measures for processing the surface electromyogram (EMG) signals were explored using a simulation approach. Surface EMG signals were simulated using the reported properties of the first dorsal interosseous muscle in man, and the models were varied systematically, using several hypothetical relations between motor unit electrical and force output, and also using different motor unit firing rate strategies. The utility of using different EMG processing parameters to help estimate global motor unit firing rate was evaluated based on their relations to the number of motor unit action potentials (MUAPs) in the simulated surface EMG signals. Our results indicate that the relation between motor unit electrical and mechanical properties, and the motor unit firing rate scheme are all important factors determining the form of the relation between surface EMG amplitude and motor unit global firing rate. Conversely, these factors have less impact on the relations between turn or zero-crossing point counts and the number of MUAPs in surface EMG. We observed that the number of turn or zero-crossing points tends to saturate with the increase in the MUAP number in surface EMG, limiting the utility of these measures as estimates of MUAP number. The simulation results also indicate that the mean or median frequency of the surface EMG power spectrum is a poor indicator of the global motor unit firing rate.

  6. Mathematical Model of Solid Food Pasteurization by Ohmic Heating: Influence of Process Parameters

    PubMed Central

    2014-01-01

    Pasteurization of a solid food undergoing ohmic heating has been analysed by means of a mathematical model, involving the simultaneous solution of Laplace's equation, which describes the distribution of electrical potential within a food, the heat transfer equation, using a source term involving the displacement of electrical potential, the kinetics of inactivation of microorganisms likely to be contaminating the product. In the model, thermophysical and electrical properties as function of temperature are used. Previous works have shown the occurrence of heat loss from food products to the external environment during ohmic heating. The current model predicts that, when temperature gradients are established in the proximity of the outer ohmic cell surface, more cold areas are present at junctions of electrodes with lateral sample surface. For these reasons, colder external shells are the critical areas to be monitored, instead of internal points (typically geometrical center) as in classical pure conductive heat transfer. Analysis is carried out in order to understand the influence of pasteurisation process parameters on this temperature distribution. A successful model helps to improve understanding of these processing phenomenon, which in turn will help to reduce the magnitude of the temperature differential within the product and ultimately provide a more uniformly pasteurized product. PMID:24574874

  7. Effects of corn processing on growth characteristics, rumen development, and rumen parameters in neonatal dairy calves.

    PubMed

    Lesmeister, K E; Heinrichs, A J

    2004-10-01

    Neonatal Holstein calves were fed texturized calf starters containing 33% whole (WC), dry-rolled (DRC), roasted-rolled (RC), or steam-flaked (SFC) corn to investigate how corn processing method affects intake, growth, rumen and blood metabolites, and rumen development. In the first experiment, 92 Holstein calves (52 male and 40 female) were started at 2 +/- 1 d of age and studied for 42 d. Starter dry matter (DM) intake was measured and fecal scoring conducted daily. Growth and blood parameter measurements were conducted weekly. A subset of 12 male calves (3/treatment) was euthanized at 4 wk of age and rumen tissue sampled for rumen epithelial development measurements. Experiment 2 consisted of 12 male Holstein calves ruminally cannulated at 7 +/- 1 d of age. Rumen fluid and blood samples were collected during wk 2 to 6. In the first experiment, postweaning and overall starter and total DM intake were significantly higher in calves fed starter with DRC than RC or SFC. Postweaning and overall starter and total DM intake were significantly higher in calves fed starter with WC than SFC. Postweaning average daily gain was significantly greater in calves fed starter with DRC than SFC. Blood volatile fatty acid concentrations were significantly higher in calves fed starter with SFC than in calves fed all other treatments. Papillae length and rumen wall thickness at 4 wk were significantly greater in calves fed starter with SFC than DRC and WC, respectively. In experiment 2, calves fed starter with WC had higher rumen pH and lower rumen volatile fatty acid concentrations than calves fed all other starters. Rumen propionate production was increased in calves receiving starter with SFC; however, rumen butyrate production was higher in calves fed starter with RC. Results indicate that the type of processed corn incorporated into calf starter can influence intake, growth, and rumen parameters in neonatal calves. Calves consuming starter containing RC had similar body weight

  8. FEM simulation for cold press forging forming of the round-fin heat sink

    NASA Astrophysics Data System (ADS)

    Wang, Kesheng; Han, Yu; Zhang, Haiyan; Zhang, Lihan

    2013-05-01

    In this paper, the finite element method is used to investigate the forming process of cold press forging for the round-fin heat sink in the automotive lighting. A series of simulations on the round-fin heat sink forming using the program DEFORM were carried out. The blank thickness and friction coefficient on the formation of round-fin were studied, and the tooling structure with counterpressure on the heat sink formation was also investigated. The results show that the blank thickness is very good for the round-fin formation, and the thicker the blank is, the better the round-fin can be formed; and also When both the punch-blank interface and the die-blank interface have the same value of friction factor, the larger value of friction factor is in favor of round-fin forming, the further investigation reveals that the friction at the punch-blank interface has more significant effect on preventing the initiation of flow-through compared with the friction at the die-blank interface, which implies that the punch-blank interface has more significant effect on the material flow in the formation of round-fin. Meanwhile, The tooling structure with counterpressure is helpful to the formation of round-fin heat sink, which not only ensures the height of each round-fin on the heat sink is uniform but also retards the initiation of flow-through on the reverse side of round-fin. In addition, the experiments of press forging process were conducted to validate the finite element analysis, and the simulation results are in good agreement with the experimental data.

  9. Mechanical Behavior of Cryomilled CP-Ti Consolidated via Quasi-Isostatic Forging

    NASA Astrophysics Data System (ADS)

    Ertorer, Osman; Zúñiga, Alejandro; Topping, Troy; Moss, Wes; Lavernia, Enrique J.

    2009-01-01

    Commercially pure (CP) Ti (Grade 2 with chemical composition 0.190 wt pct O, 0.0165 wt pct N, 0.0030 wt pct C, and 0.013 wt pct Fe) was cryomilled in liquid argon and liquid nitrogen for 8 hours. The influence of the milling environment on the chemistry, grain size, and grain-boundary structure of CP-Ti was studied by means of transmission electron microscopy (TEM), X-ray diffraction (XRD), and chemical analysis. The results show that the final average grain size obtained after 8 hours of cryomilling was ˜20 nm, for both liquid nitrogen and liquid argon cryomilling environments. Grains were observed to be heavily deformed and they did not reveal well-defined boundaries between them. Liquid nitrogen and liquid argon cryomilling environments led to differences in the final powder chemistry. Cryomilling in liquid nitrogen resulted in Ti powders with ˜2 wt pct nitrogen, which caused embrittlement that in turn affected the mechanical behavior of the consolidated materials. Cryomilling in liquid argon resulted in powders with slightly higher oxygen levels than those from liquid nitrogen experiments; this was attributed to the use of stearic acid (CH3(CH2)16COOH) as a process control agent (PCA). The cryomilled powders, in the form of various compositional blends from the argon and nitrogen milling experiments, were subsequently consolidated via quasi-isostatic (QI) forging, for mechanical behavior studies. The mechanical testing results showed that the QI-forged 85 pct as-received +15 pct liquid-argon-cryomilled powder blend exhibited ˜30 pct elongation to fracture, with a yield strength (YS) of 601 MPa and an ultimate tensile strength (UTS) of 711 MPa. In the case of 100 pct liquid-argon-cryomilled and QI-forged material, the YS, UTS, and elongation values were 947 and 995 MPa and 4.32 pct, respectively. The mechanical behavior was discussed in terms of the operative microstructure mechanisms. The enhanced ductility noted in the blended powders was discussed in terms

  10. 77 FR 39997 - Heavy Forged Hand Tools, Finished or Unfinished, With or Without Handles From the People's...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-07-06

    ... International Trade Administration Heavy Forged Hand Tools, Finished or Unfinished, With or Without Handles From... and is amending the final results of the antidumping duty review on heavy forged hand tools, finished... Heavy Forged Hand Tools, Finished or Unfinished, With or Without Handles, From the People's Republic...

  11. 76 FR 31631 - Heavy Forged Hand Tools From China; Scheduling of Expedited Five-Year Reviews Concerning the...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-06-01

    ... COMMISSION Heavy Forged Hand Tools From China; Scheduling of Expedited Five- Year Reviews Concerning the Antidumping Duty Orders on Heavy Forged Hand Tools From China. AGENCY: United States International Trade... determine whether revocation of the antidumping duty orders on heavy forged hand tools from China would...

  12. Ultrasonic phased arrays for nondestructive inspection of forgings

    SciTech Connect

    Wuestenberg, H.; Rotter, B. ); Klanke, H.P. ); Harbecke, D. )

    1993-06-01

    Ultrasonic examinations on large forgings like rotor shafts for turbines or components for nuclear reactors are carried out at various manufacturing stages and during in-service inspections. During the manufacture, most of the inspections are carried out manually. Special in-service conditions, such as those at nuclear pressure vessels, have resulted in the development of mechanized scanning equipment. Ultrasonic probes have improved, and well-adapted sound fields and pulse shapes and based on special imaging procedures for the representation of the reportable reflectors have been applied. Since the geometry of many forgings requires the use of a multitude of angles for the inspections in-service and during manufacture, phased-array probes can be used successfully. The main advantages of the phased-array concept, e.g. the generation of a multitude of angles with the typical increase of redundancy in detection and quantitative evaluation and the possibility to produce pictures of defect situations, will be described in this contribution.

  13. Anisotropie embrittlement in high-hardness ESR 4340 steel forgings

    NASA Astrophysics Data System (ADS)

    Olson, G. B.; Anctil, A. A.; Desisto, T. S.; Kula, E. B.

    1983-08-01

    ESR 4340 steel forgings tempered to a hardness of HRC 55 exhibit a severe loss of tensile ductility in the short transverse direction which is strain-rate and humidity dependent. The anisotropy is also reflected in blunt-notch Charpy impact energy, but is absent in the sharp-crack fracture toughness. Brittle behavior is associated with regions of smooth intergranular fracture which are aligned with microstructural banding. Scanning Auger microprobe analysis indicates some intergranular segregation of phosphorus and sulfur in these regions. The anisotropic embrittlement is attributed to an interaction of nonequilibrium segregation on solidification with local equilibrium segregation at grain boundaries during austenitizing. This produces defective regions of enhanced intergranular impurity segregation which are oriented during forging. The regions are prone to brittle fracture under impact conditions and abnormal sensitivity to environmental attack during low strain-rate deformation. A relatively sparse distribution of these defects (˜10cm-3) accounts for the discrepancy between smooth bar and blunt-notch tests vs sharp-crack tests. Isotropie properties are restored by homogenization treatment. For application of these steels at extreme hardness levels, homogenization treatment is essential.

  14. Optimizing Vacuum Assisted Resin Transfer Moulding (VARTM) Processing Parameters to Improve Part Quality

    NASA Astrophysics Data System (ADS)

    Polowick, Christopher

    The Low Cost Composites (LCC) group at Carleton University is studying out-of-autoclave composite manufacturing processes such as Vacuum Assisted Resin Transfer Moulding (VARTM) and Closed Cavity Bag Moulding (CCBM). These processes are used to produce inexpensive and high performance components for the GeoSurv II, an Unmanned Aerial Vehicle (UAV) being developed at Carleton University. This research has focused on optimizing VARTM processing parameters to reduce the weight and improve the strength and surface finish of GeoSurv II composite components. A simulation was developed to model resin flow through in VARTM infusions and was used to simulate mould filling and resin emptying of the GeoSurv II inverted V-empennage and mission avionics hatch. The resin infusion schemes of these parts were designed to ensure full preform resin saturation, and minimize thickness variations. An experimental study of the effects of the presence of a corner on composite thickness, void content, and strength was conducted. It was found that inside corners result in local increases in thickness and void content due to poor preform compaction. A novel bagging technique was developed to improve corner compaction, and this technique was shown to reduce thickness variability and void content. The strength, void content, and thickness variation were found to be heavily dependent on corner radius, with corner radii greater than 6.4 mm displaying the greatest improvement in performance for the layups considered. The design of the empennage and hatch mould incorporated the results of this study to improve the quality of these components.

  15. Effects of Process Parameters on Ultrasonic Micro-Hole Drilling in Glass and Ruby

    SciTech Connect

    Schorderet, Alain; Deghilage, Emmanuel; Agbeviade, Kossi

    2011-05-04

    Brittle materials such as ceramics, glasses and oxide single crystals find increasing applications in advanced micro-engineering products. Machining small features in such materials represents a manufacturing challenge. Ultrasonic drilling constitutes a promising technique for realizing simple micro-holes of high diameter-to-depth ratio. The process involves impacting abrasive particles in suspension in a liquid slurry between tool and work piece. Among the process performance criteria, the drilling time (productivity) is one of the most important quantities to evaluate the suitability of the process for industrial applications.This paper summarizes recent results pertaining to the ultrasonic micro-drilling process obtained with a semi-industrial 3-axis machine. The workpiece is vibrated at 40 kHz frequency with an amplitude of several micrometers. A voice-coil actuator and a control loop based on the drilling force impose the tool feed. In addition, the tool is rotated at a prescribed speed to improve the drilling speed as well as the hole geometry. Typically, a WC wire serves as tool to bore 200 {mu}m diameter micro-holes of 300 to 1,000 {mu}m depth in glass and ruby. The abrasive slurry contains B4C particles of 1 {mu}m to 5 {mu}m diameter in various concentrations.This paper discusses, on the basis of the experimental results, the influence of several parameters on the drilling time. First, the results show that the control strategy based on the drilling force allows to reach higher feed rates (avoiding tool breakage). Typically, a 8 um/s feed rate is achieved with glass and 0.9 {mu}m/s with ruby. Tool rotation, even for values as low as 50 rpm, increases productivity and improves holes geometry. Drilling with 1 {mu}m and 5 {mu}m B4C particles yields similar productivity results. Our future research will focus on using the presented results to develop a model that can serve to optimize the process for different applications.

  16. Effects of Process Parameters on Ultrasonic Micro-Hole Drilling in Glass and Ruby

    NASA Astrophysics Data System (ADS)

    Schorderet, Alain; Deghilage, Emmanuel; Agbeviade, Kossi

    2011-05-01

    Brittle materials such as ceramics, glasses and oxide single crystals find increasing applications in advanced micro-engineering products. Machining small features in such materials represents a manufacturing challenge. Ultrasonic drilling constitutes a promising technique for realizing simple micro-holes of high diameter-to-depth ratio. The process involves impacting abrasive particles in suspension in a liquid slurry between tool and work piece. Among the process performance criteria, the drilling time (productivity) is one of the most important quantities to evaluate the suitability of the process for industrial applications. This paper summarizes recent results pertaining to the ultrasonic micro-drilling process obtained with a semi-industrial 3-axis machine. The workpiece is vibrated at 40 kHz frequency with an amplitude of several micrometers. A voice-coil actuator and a control loop based on the drilling force impose the tool feed. In addition, the tool is rotated at a prescribed speed to improve the drilling speed as well as the hole geometry. Typically, a WC wire serves as tool to bore 200 μm diameter micro-holes of 300 to 1,000 μm depth in glass and ruby. The abrasive slurry contains B4C particles of 1 μm to 5 μm diameter in various concentrations. This paper discusses, on the basis of the experimental results, the influence of several parameters on the drilling time. First, the results show that the control strategy based on the drilling force allows to reach higher feed rates (avoiding tool breakage). Typically, a 8 um/s feed rate is achieved with glass and 0.9 μm/s with ruby. Tool rotation, even for values as low as 50 rpm, increases productivity and improves holes geometry. Drilling with 1 μm and 5 μm B4C particles yields similar productivity results. Our future research will focus on using the presented results to develop a model that can serve to optimize the process for different applications.

  17. Multiple Processes and Multiple Parameters: Applications of In Situ UV Spectroscopy for Aquatic Ecosystems

    NASA Astrophysics Data System (ADS)

    Cohen, M. J.; Hensley, R. T.; Reijo, C. J.; Heffernan, J. B.; Thomas, R. G.; Korhnak, L. V.

    2012-12-01

    , focusing on the coupled effects of diel and tidal variation on removal rates. The potential to extract, in parallel, multiple parameters and draw inference about multiple processes, illustrates the promise of optical sensors, which are but one axis of recent sensor advances.

  18. Power ultrasound-assisted cleaner leather dyeing technique: influence of process parameters.

    PubMed

    Sivakumar, Venkatasubramanian; Rao, Paruchuri Gangadhar

    2004-03-01

    The application of power ultrasound to leather processing has a significant role in the concept of "clean technology" for leather production. The effect of power ultrasound in leather dyeing has been compared with dyeing in the absence of ultrasound and conventional drumming. The power ultrasound source used in these experiments was ultrasonic cleaner (150 W and 33 kHz). The effect of various process parameters such as amount of dye offer, temperature, and type of dye has been experimentally found out. The effect of presonication of dye solution as well as leather has been studied. Experiments at ultrasonic bath temperature were carried out to find out the combined thermal as well as stirring effects of ultrasound. Dyeing in the presence of ultrasound affords about 37.5 (1.8 times) difference as increase in % dye exhaustion or about 50% decrease in the time required for dyeing compared to dyeing in the absence of ultrasound for 4% acid red dye. About 29 (1.55 times) increase in % dye exhaustion or 30% reduction in time required for dyeing was observed using ultrasound at stationary condition compared with conventional dynamic drumming conditions. The effect of ultrasound at constant temperature conditions with a control experiment has also been studied. The dye exhaustion increases as the temperature increases (30-60 degrees C) and better results are observed at higher temperature due to the use of ultrasound. Presonication of dye solution or crust leather prior to the dyeing process has no significant improvement in dye exhaustion, suggesting ultrasound effect is realized when it is applied during the dyeing process. The results indicate that 1697 and 1416 ppm of dye can be reduced in the spent liquor due to the use of ultrasound for acid red (for 100 min) and acid black (for 3 h) dyes, respectively, thereby reducing the pollution load in the effluent stream. The color yield of the leather as inferred from the reflectance measurement indicates that dye offer can

  19. Effect of Process Parameters on Dynamic Mechanical Performance of FDM PC/ABS Printed Parts Through Design of Experiment

    NASA Astrophysics Data System (ADS)

    Mohamed, Omar Ahmed; Masood, Syed Hasan; Bhowmik, Jahar Lal; Nikzad, Mostafa; Azadmanjiri, Jalal

    2016-07-01

    In fused deposition modeling (FDM) additive manufacturing process, it is often difficult to determine the actual levels of process parameters in order to achieve the best dynamic mechanical properties of FDM manufactured part. This is mainly due to the large number of FDM parameters and a high degree of interaction between the parameters affecting such properties. This requires a large number of experiments to be determined. This paper presents a study on the influence of six FDM process parameters (layer thickness, air gap, raster angle, build orientation, road width, and number of contours) on the dynamic mechanical properties of the FDM manufactured parts using the fraction factorial design. The most influential parameters were statistically obtained through the analysis of variance (ANOVA) technique, and the results indicate that the layer thickness, the air gap, and the number of contours have the largest impact on dynamic mechanical properties. The optimal parameters for maximum dynamic mechanical properties were found to be layer thickness of 0.3302 mm, air gap of 0.00 mm, raster angle of 0.0°, build orientation of 0.0°, road width of 0.4572 mm, and 10 contours. Finally, a confirmation experiment was performed using optimized levels of process parameters, which showed good fit with the estimated values.

  20. Occupational noise exposure in small scale hand tools manufacturing (forging) industry (SSI) in Northern India.

    PubMed

    Singh, Lakhwinder Pal; Bhardwaj, Arvind; Deepak, K K; Bedi, Raman

    2009-08-01

    Occupational noise has been recognized as hazardous for the human beings. A high noise level in forging shops is considered to lower the labour productivity and cause illness however occupational noise is being accepted as an integral part of the job. The present study has been carried out in 5 small scale hand tool forging units (SSI) of different sizes in Northern India in Punjab. Noise levels at various sections were measured. OSHA norms for hearing conservation has been incorporated which includes an exchange rate of 5 dB (A), criterion level at 90 dB (A), criterion time of 8 h, threshold level=80 dB (A), upper limit=140 dB (A) and with F/S response rate. Equivalent sound pressure level (L(eq)) has been measured in various sections of these plants. Noise at various sections like hammer section, cutting presses, punching, grinding and barrelling process was found to be >90 dB (A), which is greater than OSHA norms. A cross-sectional study on the basis of questionnaire has been carried out. The results of which revealed that 68% of the workers are not wearing ear protective equipments out of these 50% were not provided with PPE by the company. About 95% of the workers were suffering speech interference though high noise annoyance was reported by only 20%. It has been established that the maximum noise exposure is being taken by the workers as they are working more than 8h a day for six days per week. More than 90% workers are working 12 to 24 h over time per week which lead to very high noise exposure i.e. 50 to 80% per week higher than exposure time/week in USA or European countries(15, 16)).

  1. Pod of Ultrasonic Detection of Synthetic Hard Alpha Inclusions in Titanium Aircraft Engine Forgings

    NASA Astrophysics Data System (ADS)

    Thompson, R. B.; Meeker, W. Q.; Brasche, L. J. H.

    2011-06-01

    The probability of detection (POD) of inspection techniques is a key input to estimating the lives of structural components such as aircraft engines. This paper describes work conducted as a part of the development of POD curves for the ultrasonic detection of synthetic hard alpha (SHA) inclusions in titanium aircraft engine forgings. The sample upon which the POD curves are to be based contains four types of right circular SHAs that have been embedded in a representative titanium forging, as well as a number of flat bottomed holes (FBHs). The SHAs were of two sizes, ♯3 and ♯5, with each size including seeds with nominal nitrogen concentrations of both 3 and 17 wt. %. The FBHs included sizes of ♯1, ♯3, and ♯5. This discreteness of the data poses a number of challenges to standard processes for determining POD. For example, at each concentration of nitrogen, there are only two sizes, with 10 inspection opportunities each. Fully empirical, standard methodologies such as â versus a provide less than an ideal framework for such an analysis. For example, there is no way to describe the beam limiting effect whereby the signal no longer increases the flaw grows larger than the beam, one can only determine POD at the two concentration levels present in the block, and confidence bounds tend to be broad because of the limited data available for each case. In this paper, we will describe strategies involving the use of physics-based models to overcome these difficulties by allowing the data from all reflectors to be analyzed by a single statistical model. Included will be a discussion of the development of the physics-based model, its comparison to the experimental data (obtained at multiple sites with multiple operators) and its implications regarding the statistical analysis, whose details will be given in a separate article by Li et al. in this volume.

  2. Method of validating measurement data of a process parameter from a plurality of individual sensor inputs

    DOEpatents

    Scarola, Kenneth; Jamison, David S.; Manazir, Richard M.; Rescorl, Robert L.; Harmon, Daryl L.

    1998-01-01

    A method for generating a validated measurement of a process parameter at a point in time by using a plurality of individual sensor inputs from a scan of said sensors at said point in time. The sensor inputs from said scan are stored and a first validation pass is initiated by computing an initial average of all stored sensor inputs. Each sensor input is deviation checked by comparing each input including a preset tolerance against the initial average input. If the first deviation check is unsatisfactory, the sensor which produced the unsatisfactory input is flagged as suspect. It is then determined whether at least two of the inputs have not been flagged as suspect and are therefore considered good inputs. If two or more inputs are good, a second validation pass is initiated by computing a second average of all the good sensor inputs, and deviation checking the good inputs by comparing each good input including a present tolerance against the second average. If the second deviation check is satisfactory, the second average is displayed as the validated measurement and the suspect sensor as flagged as bad. A validation fault occurs if at least two inputs are not considered good, or if the second deviation check is not satisfactory. In the latter situation the inputs from each of all the sensors are compared against the last validated measurement and the value from the sensor input that deviates the least from the last valid measurement is displayed.

  3. Influence of process parameters to composite interface organization and performance of liquid/solid bimetal

    NASA Astrophysics Data System (ADS)

    Rong, S. F.; Zhu, Y. C.; Wu, Y. H.; Yang, P. H.; Duan, X. L.; Zhou, H. T.

    2015-12-01

    The liquid-solid composite technique was used to prepare the high carbon high chromium steel (HCHCS) and low alloy steel (LCS) bimetal composite materials by means of insert casting method. The influence of some process parameters such as liquid-solid ratio, preheat temperature, pouring temperature on the interface microstructure and mechanical properties were studied. Interface microstructure and element distribution were analyzed. The results show that the interface microstructure becomes better, and bonding area becomes thicker with the increase of the volume of liquid to solid ratio, preheating temperature and pouring temperature. When the liquid-solid ratio is 8:1, the preheating temperature is 300 °C and the pouring temperature is 1565 °C, a good metallurgical bonding area without any hole can be obtained with the interface combination of diffusion and fusion. The composite interface structure was composed of a core material diffusion layer, a cooling solidification layer, a direction growth layer and some cell particles. The elements of C, Cr and Mn diffuse from the HCHCS side to the alloy steel side. The microhardness increased in the gradient from the LCS side to the HCHCS. The microhardness of the interface is significantly higher than that of LCS.

  4. Wet air oxidation of table olive processing wastewater: determination of key operating parameters by factorial design.

    PubMed

    Katsoni, Athanasia; Frontistis, Zaharias; Xekoukoulotakis, Nikolaos P; Diamadopoulos, Evan; Mantzavinos, Dionissios

    2008-08-01

    The wet air oxidation of an effluent from edible olive processing was investigated. Semibatch experiments were conducted with 0.3L of effluent loaded into an autoclave and pure oxygen fed continuously to maintain an oxygen partial pressure of 2.5MPa. The effect of operating conditions, such as initial organic loading (from 1240 to 5150mg/L COD), reaction time (from 30 to 120min), temperature (from 140 to 180 degrees C), initial pH (from 3 to 7) and the use of 500mg/L H(2)O(2) as an additional oxidant, on treatment efficiency was assessed implementing a factorial experimental design. All five parameters had a statistically considerable effect on COD removal, alongside second order interactions of COD with reaction temperature, contact time and effluent pH. In most cases, high levels of phenols degradation (up to 100%) and decolorization (up to 90%) were achieved followed by low to moderate mineralization (up to 70%). The oxidation of phenols was affected to a considerable level by the initial COD, reaction temperature and contact time, as well as the second order interaction between COD and temperature, while all other effects were insignificant.

  5. Optimization of processing parameters for the analysis and detection of embolic signals.

    PubMed

    Aydin, N; Markus, H S

    2000-09-01

    The fast Fourier transform (FFT), which is employed by all commercially available ultrasonic systems, provides a time-frequency representation of Doppler ultrasonic signals obtained from blood flow. The FFT assumes that the signal is stationary within the analysis window. However, the presence of short duration embolic signals invalidates this assumption. For optimal detection of embolic signals if FFT is used for signal processing, it is important that the FFT parameters such as window size, window type, and required overlap ratio should be optimized. The effect of varying window type, window size and window overlap ratio were investigated for both simulated embolic signals, and recorded from patients with carotid artery stenosis. An optimal compromise is the use of a Hamming or Hanning window with a FFT size of 64 (8.9 ms) or 128 (17.9 ms). A high overlap ratio should also be employed in order not to miss embolic events occurring at the edges of analysis windows. The degree of overlap required will depend on the FFT size. The minimum overlap should be 65% for a 64-point window and 80% for a 128-point window.

  6. Effect of process design and operating parameters on aerobic methane oxidation in municipal WWTPs.

    PubMed

    Daelman, Matthijs R J; Van Eynde, Tamara; van Loosdrecht, Mark C M; Volcke, Eveline I P

    2014-12-01

    Methane is a potent greenhouse gas and its emission from municipal wastewater treatment plants (WWTPs) should be prevented. One way to do this is to promote the biological conversion of dissolved methane over stripping in aeration tanks. In this study, the well-established Activated Sludge Model n°1 (ASM1) and Benchmark Simulation Model n°1 (BSM1) were extended to study the influence of process design and operating parameters on biological methane oxidation. The aeration function used in BSM 1 was upgraded to more accurately describe gas-liquid transfer of oxygen and methane in aeration tanks equipped with subsurface aeration. Dissolved methane could be effectively removed in an aeration tank at an aeration rate that is in agreement with optimal effluent quality. Subsurface bubble aeration proved to be better than surface aeration, while a CSTR configuration was superior to plug flow conditions in avoiding methane emissions. The conversion of methane in the activated sludge tank benefits from higher methane concentrations in the WWTP's influent. Finally, if an activated sludge tank is aerated with methane containing off-gas, a limited amount of methane is absorbed and converted in the mixed liquor. This knowledge helps to stimulate the methane oxidizing capacity of activated sludge in order to abate methane emissions from wastewater treatment to the atmosphere.

  7. Influence of process parameters on the weld lines formation in rapid heat cycle molding

    NASA Astrophysics Data System (ADS)

    Fiorotto, Marco; Lucchetta, Giovanni

    2011-05-01

    The insufficient entanglement of the molecular chains at the v-notch of a weld line impairs the mechanical strength and the surface quality of a plastic product. The rapid heat cycle molding technology (RHCM) has been recently used to enhance surface appearance of the parts, by thermally cycling the mold surface temperature. The mold temperature is the key of RHCM technology because it significantly affects productivity, energy efficiency and the quality of the final polymer part. In this work the influence of mold temperature on the weld lines depth and roughness were studied. Three different materials were tested. To investigate the influence of process parameters, a special mold insert was designed and manufactured. Weld lines geometry and roughness were quantitatively characterized by means of a profilometer. Experimental results show that is possible to increase the temperature to 10° C lower than the glass transition to obtain a high-gloss parts without weld lines with a significant reduction of cycle time and energy consumption.

  8. Mdodeling a nitrite-dependent anaerobic methane oxidation process: parameters identification and model evaluation.

    PubMed

    He, Zhanfei; Cai, Chen; Geng, Sha; Lou, Liping; Xu, Xiangyang; Zheng, Ping; Hu, Baolan

    2013-11-01

    Nitrite-dependent anaerobic methane oxidation (n-damo) is a recently discovered process that is intermediated by n-damo bacteria that oxidize methane with nitrite to generate nitrogen gas. In this work, a kinetic model based on Monod type kinetics and diffusion-reaction model was developed to describe the bioprocess. Some key kinetic parameters needed in the model were obtained from a series of batch activity tests and a sequencing batch reactor (SBR) operation over 100 days. The growth rate, decay rate, methane affinity constant, nitrite affinity constant and inhibition constant were 0.0277±0.0022 d(-1), 0.00216±0.00010 d(-1), 0.092±0.005 mmol L(-1), 0.91±0.09 mmol L(-1) and 4.1±0.5 mmol L(-1) for n-damo bacteria at 30 °C, respectively. The results showed that the model could simulate actual performance of the SBR in the first 76 days, that methane was not a limiting factor at atmospheric pressure for its high affinity, and that the optimum nitrite concentration was 1.92 mmol L(-1).

  9. Influence of ion source configuration and its operation parameters on the target sputtering and implantation process.

    PubMed

    Shalnov, K V; Kukhta, V R; Uemura, K; Ito, Y

    2012-06-01

    In the work, investigation of the features and operation regimes of sputter enhanced ion-plasma source are presented. The source is based on the target sputtering with the dense plasma formed in the crossed electric and magnetic fields. It allows operation with noble or reactive gases at low pressure discharge regimes, and, the resulting ion beam is the mixture of ions from the working gas and sputtering target. Any conductive material, such as metals, alloys, or compounds, can be used as the sputtering target. Effectiveness of target sputtering process with the plasma was investigated dependently on the gun geometry, plasma parameters, and the target bias voltage. With the applied accelerating voltage from 0 to 20 kV, the source can be operated in regimes of thin film deposition, ion-beam mixing, and ion implantation. Multi-component ion beam implantation was applied to α-Fe, which leads to the surface hardness increasing from 2 GPa in the initial condition up to 3.5 GPa in case of combined N(2)-C implantation. Projected range of the implanted elements is up to 20 nm with the implantation energy 20 keV that was obtained with XPS depth profiling.

  10. CO2 Laser Microchanneling Process: Effects of Compound Parameters and Pulse Overlapping

    NASA Astrophysics Data System (ADS)

    Prakash, Shashi; Kumar, Subrata

    2016-09-01

    PMMA (Polymethyl methacrylate) is commonly used in many microfluidic devices like Lab-on-a-chip devices, bioanalytical devices etc. CO2 lasers provide easy and cost effective solution for micromachining needs on PMMA. Microchannels are an integral part of most of these microfluidic devices. CO2 laser beams have been successfully applied by many authors to fabricate microchannels on PMMA substrates. Laser beam power and scanning speed are the most important laser input parameters affecting the output parameters like microchannel depth, width and heat affected zone (HAZ). The effect of these individual parameters on output parameters are well known and already elaborated by many authors. However, these output parameters can more significantly be described by some compound parameters (combination of direct input laser parameters) like laser fluence, specific point energy, interaction time and P/U (power/scanning speed) ratio. The explanation of effect of these compound parameters was not found in earlier researches. In this work, several experiments were carried out to determine the effects of these compound parameters on output parameters i.e. microchannel width, depth and heat affected zone. The effect of pulse overlapping was also determined by performing experiments at different pulse overlaps and with two different energy deposition settings. The concept of actual pulse overlapping has been introduced by considering actual beam spot diameter instead of using theoretical beam diameter. Minimum pulse overlapping was determined experimentally in order to ensure smooth microchannel edges.

  11. Automatic parameter optimization in epsilon-filter for acoustical signal processing utilizing correlation coefficient.

    PubMed

    Abe, Tomomi; Hashimoto, Shuji; Matsumoto, Mitsuharu

    2010-02-01

    epsilon-filter can reduce most kinds of noise from a single-channel noisy signal while preserving signals that vary drastically such as speech signals. It can reduce not only stationary noise but also nonstationary noise. However, it has some parameters whose values are set empirically. So far, there have been few studies to evaluate the appropriateness of the parameter settings for epsilon-filter. This paper employs the correlation coefficient of the filter output and the difference between the filter input and output as the evaluation function of the parameter setting. This paper also describes the algorithm to set the optimal parameter value of epsilon-filter automatically. To evaluate the adequateness of the obtained parameter, the mean absolute error is calculated. The experimental results show that the adequate parameter in epsilon-filter can be obtained automatically by using the proposed method.

  12. Development of Oxide Dispersion Strengthened (ODS) Ferritic Steel Through Powder Forging

    NASA Astrophysics Data System (ADS)

    Kumar, Deepak; Prakash, Ujjwal; Dabhade, Vikram V.; Laha, K.; Sakthivel, T.

    2017-02-01

    Oxide dispersion strengthened (ODS) ferritic steels are candidates for cladding tubes in fast breeder nuclear reactors. In this study, an 18%Cr ODS ferritic steel was prepared through powder forging route. Elemental powders with a nominal composition of Fe-18Cr-2 W-0.2Ti (composition in wt.%) with 0 and 0.35% yttria were prepared by mechanical alloying in a Simoloyer attritor under argon atmosphere. The alloyed powders were heated in a mild steel can to 1473 K under flowing hydrogen atmosphere. The can was then hot forged. Steps of sealing, degassing and evacuation are eliminated by using powder forging. Heating ODS powder in hydrogen atmosphere ensures good bonding between alloy powders. A dense ODS alloy with an attractive combination of strength and ductility was obtained after re-forging. On testing at 973 K, a loss in ductility was observed in yttria-containing alloy. The strength and ductility increased with increase in strain rate at 973 K. Reasons for this are discussed. The ODS alloy exhibited a recrystallized microstructure which is difficult to achieve by extrusion. No prior particle boundaries were observed after forging. The forged compacts exhibited isotropic mechanical properties. It is suggested that powder forging may offer several advantages over the traditional extrusion/HIP routes for fabrication of ODS alloys.

  13. Development of Processing Parameters for Organic Binders Using Selective Laser Sintering

    NASA Technical Reports Server (NTRS)

    Mobasher, Amir A.

    2003-01-01

    This document describes rapid prototyping, its relation to Computer Aided Design (CAD), and the application of these techniques to choosing parameters for Selective Laser Sintering (SLS). The document reviews the parameters selected by its author for his project, the SLS machine used, and its software.

  14. Science Education and Outreach: Forging a Path to the Future

    NASA Astrophysics Data System (ADS)

    Manning, James G.

    2009-05-01

    The International Year of Astronomy and the Year of Science provide singular opportunities to focus public attention on science in general and the universe in particular in 2009. But what happens on January 1, 2010? How can the science and science education communities build on the initiatives and successes of 2009 to create sustainable programs and efforts to continue to advance science education and literacy objectives for the longer term? The presenter will relate how these questions will be addressed at the annual meeting of the Astronomical Society of the Pacific in Millbrae, California, September 12-16, and how the meeting will provide an opportunity for the science, astronomy, and science education and outreach communities to contribute to the discussion and to share their answers and perspectives with the larger community, and to identify ways in which we can forge that future path together.

  15. Crack toughness evaluation of hot pressed and forged beryllium

    NASA Technical Reports Server (NTRS)

    Jones, M. H.; Bubsey, R. T.; Brown, W. F., Jr.

    1971-01-01

    Beryllium fracture toughness test specimens were fatigue cracked using reversed cycling with a compression load two to three times the tension load. In worked beryllium, textures may be produced which result in fatigue cracks that are out of plane with the starter notch. Specimens of hot pressed stock exhibited load displacement records which were nonlinear throughout their course. Fracture specimens of both hot pressed and forged stock showed essentially no reduction of thickness and the fracture surfaces were flat and normal to the load axis. However, the stress intensity factor at maximum load increased with decreasing thickness. Load-displacement and electric potential records for the hot pressed beryllium specimens exhibited several anomalies such as negative residual crack mouth displacements and a decrease in electrical potential with increasing load.

  16. Predicting trace organic compound attenuation with spectroscopic parameters in powdered activated carbon processes.

    PubMed

    Ziska, Austin D; Park, Minkyu; Anumol, Tarun; Snyder, Shane A

    2016-08-01

    The removal of trace organic compounds (TOrCs) is of growing interest in water research and society. Powdered activated carbon (PAC) has been proven to be an effective method of removal for TOrCs in water, with the degree of effectiveness depending on dosage, contact time, and activated carbon type. In this study, the attenuation of TOrCs in three different secondary wastewater effluents using four PAC materials was studied in order to elucidate the effectiveness and efficacy of PAC for TOrC removal. With the notable exception of hydrochlorothiazide, all 14 TOrC indicators tested in this study exhibited a positive correlation of removal rate with their log Dow values, demonstrating that the main adsorption mechanism was hydrophobic interaction. As a predictive model, the modified Chick-Watson model, often used for the prediction of microorganism inactivation by disinfectants, was applied. The applied model exhibited good predictive power for TOrC attenuation by PAC in wastewater. In addition, surrogate models based upon spectroscopic measurements including UV absorbance at 254 nm and total fluorescence were applied to predict TOrC removal by PAC. The surrogate model was found to provide an excellent prediction of TOrC attenuation for all combinations of water quality and PAC type included in this study. The success of spectrometric parameters as surrogates in predicting TOrC attenuation by PAC are particularly useful because of their potential application in real-time on-line sensor monitoring and process control at full-scale water treatment plants, which could lead to significantly reduced operator response times and PAC operational optimization.

  17. Optimization of Process Parameters and Kinetic Model of Enzymatic Extraction of Polyphenols from Lonicerae Flos

    PubMed Central

    Kong, Fansheng; Yu, Shujuan; Bi, Yongguang; Huang, Xiaojun; Huang, Mengqian

    2016-01-01

    Objective: To optimize and verify the cellulase extraction of polyphenols from honeysuckle and provide a reference for enzymatic extracting polyphenols from honeysuckle. Materials and Methods: The uniform design was used According to Fick's first law and kinetic model, fitting analysis of the dynamic process of enzymatic extracting polyphenols was conducted. Results: The optimum enzymatic extraction parameters for polyphenols from honeysuckle are found to be 80% (v/v) of alcohol, 35:1 (mL/g) of liquid-solid ratio, 80°C of extraction temperature, 8.5 of pH, 6.0 mg of enzyme levels, and 130 min of extraction time. Under the optimal conditions, the extraction rate of polyphenols was 3.03%. The kinetic experiments indicated kinetic equation had a good linear relationship with t even under the conditions of different levels of enzyme and temperature, which means fitting curve tallies well with the experimental values. Conclusion: The results of quantification showed that the results provide a reference for enzymatic extracting polyphenols from honeysuckle. SUMMARY Lonicerae flos (Lonicera japonica Thunb.) is a material of traditional Chinese medicine and healthy drinks, of which active compounds mainly is polyphenols. At present, plant polyphenols are the hotspots centents of food, cosmetic and medicine, because it has strong bioactivity. Several traditional methods are available for the extraction of plant polyphenols including impregnation, solvent extraction, ultrasonic extraction, hot-water extraction, alkaline dilute alcohol or alkaline water extraction, microwave extraction and Supercritical CO2 extraction. But now, an increasing number of research on using cellulase to extract active ingredients from plants. Enzymatic method is widely used for enzyme have excellent properties of high reaction efficiency and specificity, moderate reaction conditions, shorter extraction time and easier to control, less damage to the active ingredient. At present, the enzymatic

  18. Characterization of large 2219 aluminum alloy hand forgings for the space shuttle solid rocket booster

    NASA Technical Reports Server (NTRS)

    Brennecke, M. W.

    1978-01-01

    The mechanical properties, including fracture toughness, and stress corrosion properties of four types of 2219-T852 aluminum alloy hand forgings are presented. Weight of the forgings varied between 450 and 3500 lb at the time of heat treatment and dimensions exceeded the maximum covered in existing specifications. The forgings were destructively tested to develop reliable mechanical property data to replace estimates employed in the design of the Space Shuttle Solid Rocket Booster (SRB) and to establish minimum guaranteed properties for structural refinement and for entry into specification revisions. The report summarizes data required from the forgers and from the SRB Structures contractor.

  19. How Do the Parameter Changes in the Moist Processes Affect the Temperature and Circulation Simulations in the Lower-Troposphere?

    NASA Astrophysics Data System (ADS)

    Xie, F.

    2014-12-01

    In this study, the grid-point atmospheric model developed at IAP LASG (GAMIL2) is used to investigate how the altering parameters in the moist processes influence the simulations of the lower-tropospheric temperature and circulation. Two experiments were performed: the control experiment (CNTL) with the default parameter values and the sensitivity experiment (EXP) with the values obtained from a "two-step" parameter optimization method, which applied a full factor sampling scheme and the simplex downhill algorithm. Results show that parameter changes lead to variation of diabatic heating and affect the lower tropospheric temperature and circulation through the interaction and mutual responses between dynamical and physical processes. Furthermore, the interactions of dynamical and physical processes are different in the tropics and high latitudes. In the tropics, dynamical processes mainly resulted from vertical motion balance the variation of latent heating, both of which are negatively correlated to offset each other and play significant roles in the simulation of temperature. However, in the high latitudes, dynamical processes mainly due to horizontal advection dominate the total temperature tendency compared to physical processes. The variation of dynamical effects can overcompensate the diabatic heating from physical processes, thus affecting the geopetential height and wind fields. Moreover, there exists a positive feedback among the temperature, geopotential height, and meridional wind in the mid and high latitudes.

  20. The combined effect of wet granulation process parameters and dried granule moisture content on tablet quality attributes.

    PubMed

    Gabbott, Ian P; Al Husban, Farhan; Reynolds, Gavin K

    2016-09-01

    A pharmaceutical compound was used to study the effect of batch wet granulation process parameters in combination with the residual moisture content remaining after drying on granule and tablet quality attributes. The effect of three batch wet granulation process parameters was evaluated using a multivariate experimental design, with a novel constrained design space. Batches were characterised for moisture content, granule density, crushing strength, porosity, disintegration time and dissolution. Mechanisms of the effect of the process parameters on the granule and tablet quality attributes are proposed. Water quantity added during granulation showed a significant effect on granule density and tablet dissolution rate. Mixing time showed a significant effect on tablet crushing strength, and mixing speed showed a significant effect on the distribution of tablet crushing strengths obtained. The residual moisture content remaining after granule drying showed a significant effect on tablet crushing strength. The effect of moisture on tablet tensile strength has been reported before, but not in combination with granulation parameters and granule properties, and the impact on tablet dissolution was not assessed. Correlations between the energy input during granulation, the density of granules produced, and the quality attributes of the final tablets were also identified. Understanding the impact of the granulation and drying process parameters on granule and tablet properties provides a basis for process optimisation and scaling.

  1. Computer Aided Design and Manufacturing (CAD/CAM) Techniques for Optimum Preform and Finish Forging of Spiral Bevel Gears. Phase 2

    DTIC Science & Technology

    1982-10-01

    Forging of Sprial Bevel Gears". It is being conducted under the direction of Mr. Donald Ostberg of the Metals & Welding Subfunction (DRSTA/RCKM) of the...conducted at Battelle with some input from Eaton Corporation and Mr. M. L. Baxter , subcontractor and consultant to the program, respectively. Phase I...1980. 6. Thomson, E. G., Yang, C. T., and Kobayashi, S., "Mechanics of Plastic Deformation in Metal Processing", The MacMillan Company, New York, 1965

  2. Modeling the X-ray Process, and X-ray Flaw Size Parameter for POD Studies

    NASA Technical Reports Server (NTRS)

    Koshti, Ajay M.

    2014-01-01

    Nondestructive evaluation (NDE) method reliability can be determined by a statistical flaw detection study called probability of detection (POD) study. In many instances, the NDE flaw detectability is given as a flaw size such as crack length. The flaw is either a crack or behaving like a crack in terms of affecting the structural integrity of the material. An alternate approach is to use a more complex flaw size parameter. The X-ray flaw size parameter, given here, takes into account many setup and geometric factors. The flaw size parameter relates to X-ray image contrast and is intended to have a monotonic correlation with the POD. Some factors such as set-up parameters, including X-ray energy, exposure, detector sensitivity, and material type that are not accounted for in the flaw size parameter may be accounted for in the technique calibration and controlled to meet certain quality requirements. The proposed flaw size parameter and the computer application described here give an alternate approach to conduct the POD studies. Results of the POD study can be applied to reliably detect small flaws through better assessment of effect of interaction between various geometric parameters on the flaw detectability. Moreover, a contrast simulation algorithm for a simple part-source-detector geometry using calibration data is also provided for the POD estimation.

  3. Modeling the X-Ray Process, and X-Ray Flaw Size Parameter for POD Studies

    NASA Technical Reports Server (NTRS)

    Khoshti, Ajay

    2014-01-01

    Nondestructive evaluation (NDE) method reliability can be determined by a statistical flaw detection study called probability of detection (POD) study. In many instances the NDE flaw detectability is given as a flaw size such as crack length. The flaw is either a crack or behaving like a crack in terms of affecting the structural integrity of the material. An alternate approach is to use a more complex flaw size parameter. The X-ray flaw size parameter, given here, takes into account many setup and geometric factors. The flaw size parameter relates to X-ray image contrast and is intended to have a monotonic correlation with the POD. Some factors such as set-up parameters including X-ray energy, exposure, detector sensitivity, and material type that are not accounted for in the flaw size parameter may be accounted for in the technique calibration and controlled to meet certain quality requirements. The proposed flaw size parameter and the computer application described here give an alternate approach to conduct the POD studies. Results of the POD study can be applied to reliably detect small flaws through better assessment of effect of interaction between various geometric parameters on the flaw detectability. Moreover, a contrast simulation algorithm for a simple part-source-detector geometry using calibration data is also provided for the POD estimation.

  4. Processing of thermal parameters for the assessment of geothermal potential of sedimentary basins

    NASA Astrophysics Data System (ADS)

    Pasquale, V.; Chiozzi, P.; Gola, G.; Verdoya, M.

    2009-04-01

    The growing interest on renewable energy sources is stimulating new efforts aimed at the assessment of geothermal potential in several countries, and new developments are expected in the near future. In this framework, a basic step forward is to focus geothermal investigations on geological environments which so far have been relatively neglected. Some intracontinental sedimentary basins could reveal important low enthalpy resources. The evaluation of the geothermal potential in such geological contexts involves the synergic use of geophysical and hydrogeological methodologies. In sedimentary basins a large amount of thermal and hydraulic data is generally available from petroleum wells. Unfortunately, borehole temperature data are often affected by a number of perturbations which make very difficult determination of the true geothermal gradient. In this paper we addressed the importance of the acquisition of thermal parameters (temperature, geothermal gradient, thermal properties of the rock) and the technical processing which is necessary to obtain reliable geothermal characterizations. In particular, techniques for corrections of bottom-hole temperature (BHT) data were reviewed. The objective was to create a working formula usable for computing the undisturbed formation temperature for specific sedimentary basins. As test areas, we analysed the sedimentary basins of northern Italy. Two classical techniques for processing temperature data from oil wells are customarily used: (i) the method by Horner, that requires two or more measurements of bottom-hole temperatures carried out at the same depth but at different shut-in times te and (ii) the technique by Cooper and Jones, in which several physical parameters of the mud and formation need to be known. We applied both methods to data from a number of petroleum explorative wells located in two areas of the Po Plain (Apenninic buried arc and South Piedmont Basin - Pedealpine homocline). From a set of about 40 wells

  5. A Design of Experiment approach to predict product and process parameters for a spray dried influenza vaccine.

    PubMed

    Kanojia, Gaurav; Willems, Geert-Jan; Frijlink, Henderik W; Kersten, Gideon F A; Soema, Peter C; Amorij, Jean-Pierre

    2016-09-25

    Spray dried vaccine formulations might be an alternative to traditional lyophilized vaccines. Compared to lyophilization, spray drying is a fast and cheap process extensively used for drying biologicals. The current study provides an approach that utilizes Design of Experiments for spray drying process to stabilize whole inactivated influenza virus (WIV) vaccine. The approach included systematically screening and optimizing the spray drying process variables, determining the desired process parameters and predicting product quality parameters. The process parameters inlet air temperature, nozzle gas flow rate and feed flow rate and their effect on WIV vaccine powder characteristics such as particle size, residual moisture content (RMC) and powder yield were investigated. Vaccine powders with a broad range of physical characteristics (RMC 1.2-4.9%, particle size 2.4-8.5μm and powder yield 42-82%) were obtained. WIV showed no significant loss in antigenicity as revealed by hemagglutination test. Furthermore, descriptive models generated by DoE software could be used to determine and select (set) spray drying process parameter. This was used to generate a dried WIV powder with predefined (predicted) characteristics. Moreover, the spray dried vaccine powders retained their antigenic stability even after storage for 3 months at 60°C. The approach used here enabled the generation of a thermostable, antigenic WIV vaccine powder with desired physical characteristics that could be potentially used for pulmonary administration.

  6. Effect of some process parameters on geometric errors in twopoint incremental forming for Al-Cu-Mg Aluminum Alloy

    NASA Astrophysics Data System (ADS)

    Li, Xiaoqiang; Han, Kai; Yu, Honghan; Zhang, Yongsheng; Li, Dongsheng

    2016-08-01

    Two point incremental forming receives widespread study with its advantages of economy and flexibility in small batch products, such as aircraft parts. Aircraft parts, however, are rigorous in their shape errors. In this paper, one real airplane part is selected and formed with different process parameters to investigate the shape error level of part. Comparing the geometric errors caused by different process parameters, such as tool diameter, step size, feed rate and tool path, it is found that the geometric errors reduce as tool diameter increases. Meanwhile, the effect of step size is not linear. Influence law of feed rate is various with different other parameters. The bidirectional tool path, having opposite processing direction at adjacent layer, reduces the errors.

  7. Parametric Appraisal of Process Parameters for Adhesion of Plasma Sprayed Nanostructured YSZ Coatings Using Taguchi Experimental Design

    PubMed Central

    Mantry, Sisir; Mishra, Barada K.; Chakraborty, Madhusudan

    2013-01-01

    This paper presents the application of the Taguchi experimental design in developing nanostructured yittria stabilized zirconia (YSZ) coatings by plasma spraying process. This paper depicts dependence of adhesion strength of as-sprayed nanostructured YSZ coatings on various process parameters, and effect of those process parameters on performance output has been studied using Taguchi's L16 orthogonal array design. Particle velocities prior to impacting the substrate, stand-off-distance, and particle temperature are found to be the most significant parameter affecting the bond strength. To achieve retention of nanostructure, molten state of nanoagglomerates (temperature and velocity) has been monitored using particle diagnostics tool. Maximum adhesion strength of 40.56 MPa has been experimentally found out by selecting optimum levels of selected factors. The enhanced bond strength of nano-YSZ coating may be attributed to higher interfacial toughness due to cracks being interrupted by adherent nanozones. PMID:24288490

  8. Application of the severity parameter for predicting viscosity during hydrothermal processing of dewatered sewage sludge for a commercial PFBC plant.

    PubMed

    Yanagida, Takashi; Fujimoto, Shinji; Minowa, Tomoaki

    2010-03-01

    Dewatered sewage sludge (approximately 80% water, but with low fluidity) was liquidized by hydrothermal treatment in order to make coal-water paste (CWP) for use in a pressurized-fluidized-bed-combustion (PFBC) power plant. Prediction of the viscosity of the dewatered sewage sludge during batch reactor hydrothermal liquefaction is important in order to avoid inputting excess energy. A single parameter, the severity parameter, has been used to predict viscosity during the hydrothermal process. The relationship between the viscosity of the slurry made from dewatered sewage sludge and the severity value was investigated. Viscosity reduction was associated with an increase in the severity value and was dependent on reaction temperature and time. It was concluded that predicting the viscosity of dewatered sewage sludge during the hydrothermal process by means of the severity parameter is possible. This method is expected to provide a useful guideline for choosing reaction conditions based on prediction of the viscosity of the sludge slurry during the hydrothermal process.

  9. Process Parameters on the Crystallization and Morphology of Hydroxyapatite Powders Prepared by a Hydrolysis Method

    NASA Astrophysics Data System (ADS)

    Wang, Moo-Chin; Hon, Min-Hsiung; Chen, Hui-Ting; Yen, Feng-Lin; Hung, I.-Ming; Ko, Horng-Huey; Shih, Wei-Jen

    2013-07-01

    The effects of process parameters on the crystallization and morphology of hydroxyapatite (Ca10(PO4)6(OH)2, HA) powders synthesized from dicalcium phosphate dihydrate (CaHPO4·2H2O, DCPD) using a hydrolysis method have been investigated. X-ray diffraction (XRD), Fourier-transform infrared (FT-IR) spectra, scanning electron microscopy (SEM), transmission electron microscopy (TEM), and selected area electron diffraction (SAED) were used to characterize the synthesized powders. When DCPD underwent hydrolysis in 2.5 NaOH solution (Na(aq)) at 303 K to 348 K (30 °C to 75 °C) for 1 hour, the XRD results revealed that HA was obtained for all the as-dried samples. The SEM morphology of the HA powders for DCPD hydrolysis produced at 348 K (75 °C) shows regular alignment and a short rod shape with a size of 200 nm in length and 50 nm in width. With DCPD hydrolysis in 2.5 M NaOH(aq) holding at 348 K (75 °C) for 1 to 24 hours, XRD results demonstrated that all samples were HA and no other phases could be detected. Moreover, the XRD results also show that all the as-dried powders still maintained the HA structure when DCPD underwent hydrolysis in 0.1 to 5 M NaOH(aq) at 348 K (75 °C) for 1 hour. Otherwise, the full transformation from HA to octa-calcium phosphate (OCP, Ca8H2(PO4)6·5H2O) occurred when hydrolysis happened in 10 M NaOH(aq). FT-IR spectra analysis revealed that some carbonated HA (Ca10(PO4)6(CO3), CHA) had formed. The SEM morphology results show that the 60 to 65 nm width of the uniformly long rods with regular alignment formed in the HA powder aggregates when DCPD underwent hydrolysis in 2.5 M NaOH(aq) at 348 K (75 °C) for 1 hour.

  10. Trade-offs in data acquisition and processing parameters for backscatter and scatterer size estimations.

    PubMed

    Liu, Wu; Zagzebski, James A

    2010-01-01

    By analyzing backscattered echo signal power spectra and thereby obtaining backscatter coefficient vs. frequency data, the size of subresolution scatterers contributing to echo signals can be estimated. Here we investigate trade-offs in data acquisition and processing parameters for reference phantom-based backscatter and scatterer size estimations. RF echo data from a tissue-mimicking test phantom were acquired using a clinical scanner equipped with linear array transducers. One array has a nominal frequency bandwidth of 5 to 13 MHz and the other 4 to 9 MHz. Comparison of spectral estimation methods showed that the Welch method provided spectra yielding more accurate and precise backscatter coefficient and scatterer size estimations than spectra computed by applying rectangular, Hanning, or Hamming windows and much reduced computational load than if using the multitaper method. For small echo signal data block sizes, moderate improvements in scatterer size estimations were obtained using a multitaper method, but this significantly increases the computational burden. It is critical to average power spectra from lateral A-lines for the improvement of scatterer size estimation. Averaging approximately 10 independent A-lines laterally with an axial window length 10 times the center frequency wavelength optimized trade-offs between spatial resolution and the variance of scatterer size estimates. Applying the concept of a time-bandwidth product, this suggests using analysis blocks that contain at least 30 independent samples of the echo signal. The estimation accuracy and precision depend on the ka range where k is the wave number and a is the effective scatterer size. This introduces a region-of-interest depth dependency to the accuracy and precision because of preferential attenuation of higher frequency sound waves in tissuelike media. With the 5 to 13 MHz, transducer ka ranged from 0.5 to 1.6 for scatterers in the test phantom, which is a favorable range, and the

  11. Influence of Process Parameters on the Quality of Aluminium Alloy EN AW 7075 Using Selective Laser Melting (SLM)

    NASA Astrophysics Data System (ADS)

    Kaufmann, N.; Imran, M.; Wischeropp, T. M.; Emmelmann, C.; Siddique, S.; Walther, F.

    Selective laser melting (SLM) is an additive manufacturing process, forming the desired geometry by selective layer fusion of powder material. Unlike conventional manufacturing processes, highly complex parts can be manufactured with high accuracy and little post processing. Currently, different steel, aluminium, titanium and nickel-based alloys have been successfully processed; however, high strength aluminium alloy EN AW 7075 has not been processed with satisfying quality. The main focus of the investigation is to develop the SLM process for the wide used aluminium alloy EN AW 7075. Before process development, the gas-atomized powder material was characterized in terms of statistical distribution: size and shape. A wide range of process parameters were selected to optimize the process in terms of optimum volume density. The investigations resulted in a relative density of over 99%. However, all laser-melted parts exhibit hot cracks which typically appear in aluminium alloy EN AW 7075 during the welding process. Furthermore the influence of processing parameters on the chemical composition of the selected alloy was determined.

  12. Effect of process parameters on deep drawing of Ti-6Al-4V alloy using finite element analysis

    NASA Astrophysics Data System (ADS)

    Kotkunde, Nitin; Deole, Aditya D.; Gupta, A. K.; Singh, S. K.

    2013-12-01

    Deep drawing process depends on the large number of process parameters and their interdependence. Optimization of process parameters in deep drawing is a vital task to reduce manufacturing cost and understand their influence on the deformation behaviour of the sheet metal. In this paper, significance of important process parameters namely, punch speed, blank holder pressure (BHP) and temperature on the deep-drawing characteristics of a Ti-6Al-4V alloy are investigated. Taguchi technique was employed to identify the influence of these parameters on thickness distribution. The finite element model of deep drawing process has been built up and analyzed using Dynaform version 5.6.1 with LS-Dyna version 971 as solver. Based on the predicted thickness distribution of the deep drawn circular cup and analysis of variance (ANOVA) results, it is concluded that punch speed has the greatest influence on the deep drawing of Ti-6Al-4V alloy blank sheet. Temperature and BHP effect are negligible in deep drawing of Ti-6Al-4V alloy at low warm temperatures (less than 450°C) but it may contribute to a significant extent at higher temperature. Also thickness distribution is predicted using artificial neural network (ANN). It is observed that the predicted thickness distribution is in good agreement with the experimental data.

  13. Numerical simulation of multi-mini-pot pouring process of a 13-ton steel ingot

    NASA Astrophysics Data System (ADS)

    Li, Jun; Ge, Honghao; Wang, Bin; Wu, Menghuai; Li, Jianguo

    2015-06-01

    Heavy ingots up to several hundred tons for power plant forgings exhibit large scale grain size and morphology differences, which are harmful to the design of forging parameters, and severe macrosegregation, which could not be eliminated during the subsequent forging and heat treatment processing. To cast these ingots with more homogeneity, a multi-mini-pot (MMP) poring technique is proposed, in which liquid metal is poured by multi-mini-pot (MMP) with intermission between each pot and solidification occurs step by step. In this paper, we are focus on the prediction of macrosegregation in MMP pouring process. A three-phase model is employed to study the MMP pouring process for a 13-ton heavy ingot. The main features of this three-phases model in such a heavy ingot can be quantitatively modelled: growth of columnar dendrite trunks; nucleation, growth and sedimentation of equiaxed crystals; thermosolutal convection of the melt; solute transport by both convection and crystal sedimentation; and the columnar-to-equiaxed transition (CET). The results shown that the MMP pouring technique tend to decrease the macrosegregation significantly by compared with the conventional method.

  14. Nine percent nickel steel heavy forging weld repair study. [National Transonic Wind Tunnel fan components

    NASA Technical Reports Server (NTRS)

    Young, C. P., Jr.; Gerringer, A. H.; Brooks, T. G.; Berry, R. F., Jr.

    1978-01-01

    The feasibility of making weld repairs on heavy section 9% nickel steel forgings such as those being manufactured for the National Transonic Facility fan disk and fan drive shaft components was evaluated. Results indicate that 9% nickel steel in heavy forgings has very good weldability characteristics for the particular weld rod and weld procedures used. A comparison of data for known similar work is included.

  15. A Computational approach in optimizing process parameters of GTAW for SA 106 Grade B steel pipes using Response surface methodology

    NASA Astrophysics Data System (ADS)

    Sumesh, A.; Sai Ramnadh, L. V.; Manish, P.; Harnath, V.; Lakshman, V.

    2016-09-01

    Welding is one of the most common metal joining techniques used in industry for decades. As in the global manufacturing scenario the products should be more cost effective. Therefore the selection of right process with optimal parameters will help the industry in minimizing their cost of production. SA 106 Grade B steel has a wide application in Automobile chassis structure, Boiler tubes and pressure vessels industries. Employing central composite design the process parameters for Gas Tungsten Arc Welding was optimized. The input parameters chosen were weld current, peak current and frequency. The joint tensile strength was the response considered in this study. Analysis of variance was performed to determine the statistical significance of the parameters and a Regression analysis was performed to determine the effect of input parameters over the response. From the experiment the maximum tensile strength obtained was 95 KN reported for a weld current of 95 Amp, frequency of 50 Hz and peak current of 100 Amp. With an aim of maximizing the joint strength using Response optimizer a target value of 100 KN is selected and regression models were optimized. The output results are achievable with a Weld current of 62.6148 Amp, Frequency of 23.1821 Hz, and Peak current of 65.9104 Amp. Using Die penetration test the weld joints were also classified in to 2 categories as good weld and weld with defect. This will also help in getting a defect free joint when welding is performed using GTAW process.

  16. Scaling-up parameters for site restoration process using surfactant-enhanced soil washing coupled with wastewater treatment by Fenton and Fenton-like processes.

    PubMed

    Bandala, Erick R; Cossio, Horacio; Sánchez-Lopez, Adriana D; Córdova, Felipe; Peralta-Herández, Juan M; Torres, Luis G

    2013-01-01

    Estimation of scaling-up parameters for a site restoration process using a surfactant-enhanced soil washing (SESW) process followed by the application of advanced oxidation processes (Fenton and photo-Fenton) was performed. For the SESW, different parameters were varied and the soil washing efficiency for pesticide (2,4-D) removal assessed. The resulting wastewater was treated using the Fenton reaction in the absence and presence of ultraviolet (UV) radiation for pesticide removal. Results showed that agitation speed of 1550 rpm was preferable for the best pesticide removal from contaminated soil. It was possible to wash contaminated soils with different soil concentrations; however the power drawn was higher as the soil concentration increased. Complete removal of the pesticide and the remaining surfactant was achieved using different reaction conditions. The best degradation conditions were for the photo-Fenton process using [Fe(II)] = 0.3 mM; [H2O2] = 4.0 mM where complete 2,4-D and sodium dodecylsulfate (SDS) removal was observed after 8 and 10 minutes of reaction, respectively. Further increase in the hydrogen peroxide or iron salt concentration did not show any improvement in the reaction rate. Kinetic parameters, i.e. reaction rate constant and scaling-up parameters, were determined. It was shown that, by coupling both processes (SESW and AOPs), it is possible the restoration of contaminated sites.

  17. Exploring the linkage between cell culture process parameters and downstream processing utilizing a plackett-burman design for a model monoclonal antibody.

    PubMed

    Agarabi, Cyrus D; Chavez, Brittany K; Lute, Scott C; Read, Erik K; Rogstad, Sarah; Awotwe-Otoo, David; Brown, Matthew R; Boyne, Michael T; Brorson, Kurt A

    2017-01-01

    Linkage of upstream cell culture with downstream processing and purification is an aspect of Quality by Design crucial for efficient and consistent production of high quality biopharmaceutical proteins. In a previous Plackett-Burman screening study of parallel bioreactor cultures we evaluated main effects of 11 process variables, such as agitation, sparge rate, feeding regimens, dissolved oxygen set point, inoculation density, supplement addition, temperature, and pH shifts. In this follow-up study, we observed linkages between cell culture process parameters and downstream capture chromatography performance and subsequent antibody attributes. In depth analysis of the capture chromatography purification of harvested cell culture fluid yielded significant effects of upstream process parameters on host cell protein abundance and behavior. A variety of methods were used to characterize the antibody both after purification and buffer formulation. This analysis provided insight in to the significant impacts of upstream process parameters on aggregate formation, impurities, and protein structure. This report highlights the utility of linkage studies in identifying how changes in upstream parameters can impact downstream critical quality attributes. © 2016 American Institute of Chemical Engineers Biotechnol. Prog., 33:163-170, 2017.

  18. Visualization and processing of computed solid-state NMR parameters: MagresView and MagresPython.

    PubMed

    Sturniolo, Simone; Green, Timothy F G; Hanson, Robert M; Zilka, Miri; Refson, Keith; Hodgkinson, Paul; Brown, Steven P; Yates, Jonathan R

    2016-09-01

    We introduce two open source tools to aid the processing and visualisation of ab-initio computed solid-state NMR parameters. The Magres file format for computed NMR parameters (as implemented in CASTEP v8.0 and QuantumEspresso v5.0.0) is implemented. MagresView is built upon the widely used Jmol crystal viewer, and provides an intuitive environment to display computed NMR parameters. It can provide simple pictorial representation of one- and two-dimensional NMR spectra as well as output a selected spin-system for exact simulations with dedicated spin-dynamics software. MagresPython provides a simple scripting environment to manipulate large numbers of computed NMR parameters to search for structural correlations.

  19. Inverse modeling of parameters in a process-based model Biome-BGC at Duke Pine Forest

    NASA Astrophysics Data System (ADS)

    Hui, D.

    2007-12-01

    One important source of uncertainty in model prediction of climate change on terrestrial ecosystems is the uncertainty in model parameters. To quantify the uncertainty in model parameters, a Bayesian inverse modeling approach was used to estimate model parameter and the associated uncertainty in a process-based ecosystem biogeochemical model (Biome-BGC). Data from eddy covariance measurements at the Duke pine forest site were used to constrain the model parameters. Markov Chain Monte Carlo (MCMC) simulations using the M-H algorithm were conducted as the re-sampling method. Results showed that maximum stomatal conductance, fraction of nitrogen in Rubsico, and specific leaf area had large influences on carbon and water fluxes. The parameters could be relatively well constrained by the flux data and showed strong interannual variations among years. To further reduce the variation in ecosystem respiration parameters, soil and plant respiration measurements may be needed. The improved model parameters and the uncertainty could be used to quantify and reduce the uncertainty in model estimation and prediction.

  20. Deformation, recrystallization, strength, and fracture of press-forged ceramic crystals.

    NASA Technical Reports Server (NTRS)

    Rice, R. W.

    1972-01-01

    Sapphire and ruby were very difficult to press-forge because they deformed without cracking only in a limited temperature range before they melted. Spinel crystals were somewhat easier and MgO, CaO, and TiC crystals much easier to forge. The degree of recrystallization that occurred during forging (which was related to the ease and type of slip intersections) varied from essentially zero in Al2O3 to complete (i.e., random polycrystalline bodies were produced) in CaO. Forging of bi- and polycrystalline bodies produced incoherent bodies as a result of grain-boundary sliding. Strengths of the forged crystals were comparable to those of dense polycrystalline bodies of similar grain size. However, forged and recrystallized CaO crystals were ductile at lower temperatures than dense hot-pressed CaO. This behavior is attributed to reduced grain-boundary impurities and porosity. Fracture origins could be located, indicating that fracture in the CaO occurs internally as a result of surface work hardening caused by machining.-

  1. Effect of process parameters on hardness, temperature profile and solidification of different layers processed by direct metal laser sintering (DMLS)

    NASA Astrophysics Data System (ADS)

    Ahmed, Sazzad Hossain; Mian, Ahsan; Srinivasan, Raghavan

    2016-07-01

    In DMLS process objects are fabricated layer by layer from powdered material by melting induced by a controlled laser beam. Metallic powder melts and solidifies to form a single layer. Solidification map during layer formation is an important route to characterize micro-structure and grain morphology of sintered layer. Generally, solidification leads to columnar, equiaxed or mixture of these two types grain morphology depending on solidification rate and thermal gradient. Eutectic or dendritic structure can be formed in fully equiaxed zone. This dendritic growth has a large effect on material properties. Smaller dendrites generally increase ductility of the layer. Thus, materials can be designed by creating desired grain morphology in certain regions using DMLS process. To accomplish this, hardness, temperature distribution, thermal gradient and solidification cooling rate in processed layers will be studied under change of process variables by using finite element analysis, with specific application to Ti-6Al-4V.

  2. Optimization of the EMS process parameters in compocasting of high-wear-resistant Al-nano-TiC composites

    NASA Astrophysics Data System (ADS)

    Shamsipour, Majid; Pahlevani, Zahra; Shabani, Mohsen Ostad; Mazahery, Ali

    2016-04-01

    Understanding of the electromagnetic stirrer (EMS) process parameters-wear relation in nanocomposite is required for further creation of tailored modifications of process in accordance with the demands for various applications. This study depicts the performance of hybrid algorithm for optimization of the parameters in EMS compocasting of nano-TiC-reinforced Al-Si alloys. Adaptive neuro-fuzzy inference system (ANFIS) coupled with particle swarm optimization (PSO) was applied to find the optimum combination of the inputs including mold temperature, mix time, impeller speed, powder temperature, cast temperature and average particle size. The optimized condition was obtained in minimization of objective function. The objective function is calculated by ANFIS and then minimized by PSO. The optimized parameters were used to produce semisolid cast aluminum matrix composites reinforced with nano-TiC particles. The optimized nanocomposites were then studied for their tribological properties.

  3. Model-based analysis of coupled equilibrium-kinetic processes: indirect kinetic studies of thermodynamic parameters using the dynamic data.

    PubMed

    Emami, Fereshteh; Maeder, Marcel; Abdollahi, Hamid

    2015-05-07

    Thermodynamic studies of equilibrium chemical reactions linked with kinetic procedures are mostly impossible by traditional approaches. In this work, the new concept of generalized kinetic study of thermodynamic parameters is introduced for dynamic data. The examples of equilibria intertwined with kinetic chemical mechanisms include molecular charge transfer complex formation reactions, pH-dependent degradation of chemical compounds and tautomerization kinetics in micellar solutions. Model-based global analysis with the possibility of calculating and embedding the equilibrium and kinetic parameters into the fitting algorithm has allowed the complete analysis of the complex reaction mechanisms. After the fitting process, the optimal equilibrium and kinetic parameters together with an estimate of their standard deviations have been obtained. This work opens up a promising new avenue for obtaining equilibrium constants through the kinetic data analysis for the kinetic reactions that involve equilibrium processes.

  4. Parameter estimation and model comparison for stochastic epidemiological processes in a Bayesian framework

    NASA Astrophysics Data System (ADS)

    Mateus, Luis; Stollenwerk, Nico; Zambrini, Jean Claude

    2012-09-01

    We compare two stochastic epidemiological models in a Bayesian framework, both models performing on the same simulated data set. In some cases of data obtained under one model with specific parameter values the model comparison favours the model not underlying the simulated data.

  5. Optimization of Process Parameters of Hybrid Laser-Arc Welding onto 316L Using Ensemble of Metamodels

    NASA Astrophysics Data System (ADS)

    Zhou, Qi; Jiang, Ping; Shao, Xinyu; Gao, Zhongmei; Cao, Longchao; Yue, Chen; Li, Xiongbin

    2016-08-01

    Hybrid laser-arc welding (LAW) provides an effective way to overcome problems commonly encountered during either laser or arc welding such as brittle phase formation, cracking, and porosity. The process parameters of LAW have significant effects on the bead profile and hence the quality of joint. This paper proposes an optimization methodology by combining non-dominated sorting genetic algorithm (NSGA-II) and ensemble of metamodels (EMs) to address multi-objective process parameter optimization in LAW onto 316L. Firstly, Taguchi experimental design is adopted to generate the experimental samples. Secondly, the relationships between process parameters ( i.e., laser power ( P), welding current ( A), distance between laser and arc ( D), and welding speed ( V)) and the bead geometries are fitted using EMs. The comparative results show that the EMs can take advantage of the prediction ability of each stand-alone metamodel and thus decrease the risk of adopting inappropriate metamodels. Then, the NSGA-II is used to facilitate design space exploration. Besides, the main effects and contribution rates of process parameters on bead profile are analyzed. Eventually, the verification experiments of the obtained optima are carried out and compared with the un-optimized weld seam for bead geometries, weld appearances, and welding defects. Results illustrate that the proposed hybrid approach exhibits great capability of improving welding quality in LAW.

  6. Optimisation of Lime-Soda process parameters for reduction of hardness in aqua-hatchery practices using Taguchi methods.

    PubMed

    Yavalkar, S P; Bhole, A G; Babu, P V Vijay; Prakash, Chandra

    2012-04-01

    This paper presents the optimisation of Lime-Soda process parameters for the reduction of hardness in aqua-hatchery practices in the context of M. rosenbergii. The fresh water in the development of fisheries needs to be of suitable quality. Lack of desirable quality in available fresh water is generally the confronting restraint. On the Indian subcontinent, groundwater is the only source of raw water, having varying degree of hardness and thus is unsuitable for the fresh water prawn hatchery practices (M. rosenbergii). In order to make use of hard water in the context of aqua-hatchery, Lime-Soda process has been recommended. The efficacy of the various process parameters like lime, soda ash and detention time, on the reduction of hardness needs to be examined. This paper proposes to determine the parameter settings for the CIFE well water, which is pretty hard by using Taguchi experimental design method. Orthogonal Arrays of Taguchi, Signal-to-Noise Ratio, the analysis of variance (ANOVA) have been applied to determine their dosage and analysed for their effect on hardness reduction. The tests carried out with optimal levels of Lime-Soda process parameters confirmed the efficacy of the Taguchi optimisation method. Emphasis has been placed on optimisation of chemical doses required to reduce the total hardness using Taguchi method and ANOVA, to suit the available raw water quality for aqua-hatchery practices, especially for fresh water prawn M. rosenbergii.

  7. [Parameters of physical and mental development of children and adolescents residing near enterprise for radioactive waste processing and stationary storage].

    PubMed

    Kirillov, V F; Popova, O L; Mikhaĭlov, A I; Kuznetsova, A I; Prokazova, L P; Pronina, T K; Varfolomeeva, I G

    2005-01-01

    Operation of enterprise for radioactive waste processing and disposal does not influence negatively physical and mental development of children and adolescents residing in the area under observation. In some parameters, physical and mental development of children and adolescents residing in the area under observation surpasses that in reference area--that could be due to social and economic peculiarities.

  8. Laser transmission welding of ABS: Effect of CNTs concentration and process parameters on material integrity and weld formation

    NASA Astrophysics Data System (ADS)

    Rodríguez-Vidal, E.; Quintana, I.; Gadea, C.

    2014-04-01

    This paper reports a study of the laser transmission welding of polymeric joints composed by two ABS (acrylonitrile/butadiene/styrene) sheets, one transparent (natural ABS) and the other absorbent (filled by different percentages of carbon nanotubes (CNTs)). The objective of this work is to analyze the effect of process parameters and CNTs concentrations on weld formation and mechanical resistance of the weld joints.

  9. West Flank Coso, CA FORGE 3D temperature model

    SciTech Connect

    Doug Blankenship

    2016-03-01

    x,y,z data of the 3D temperature model for the West Flank Coso FORGE site. Model grid spacing is 250m. The temperature model for the Coso geothermal field used over 100 geothermal production sized wells and intermediate-depth temperature holes. At the near surface of this model, two boundary temperatures were assumed: (1) areas with surface manifestations, including fumaroles along the northeast striking normal faults and northwest striking dextral faults with the hydrothermal field, a temperature of ~104˚C was applied to datum at +1066 meters above sea level elevation, and (2) a near-surface temperature at about 10 meters depth, of 20˚C was applied below the diurnal and annual conductive temperature perturbations. These assumptions were based on heat flow studies conducted at the CVF and for the Mojave Desert. On the edges of the hydrothermal system, a 73˚C/km (4˚F/100’) temperature gradient contour was established using conductive gradient data from shallow and intermediate-depth temperature holes. This contour was continued to all elevation datums between the 20˚C surface and -1520 meters below mean sea level. Because the West Flank is outside of the geothermal field footprint, during Phase 1, the three wells inside the FORGE site were incorporated into the preexisting temperature model. To ensure a complete model was built based on all the available data sets, measured bottom-hole temperature gradients in certain wells were downward extrapolated to the next deepest elevation datum (or a maximum of about 25% of the well depth where conductive gradients are evident in the lower portions of the wells). After assuring that the margins of the geothermal field were going to be adequately modelled, the data was contoured using the Kriging method algorithm. Although the extrapolated temperatures and boundary conditions are not rigorous, the calculated temperatures are anticipated to be within ~6˚C (20˚F), or one contour interval, of the

  10. Powder metallurgy processing of high strength turbine disk alloys

    NASA Technical Reports Server (NTRS)

    Evans, D. J.

    1976-01-01

    Using vacuum-atomized AF2-1DA and Mar-M432 powders, full-scale gas turbine engine disks were fabricated by hot isostatically pressing (HIP) billets which were then isothermally forged using the Pratt & Whitney Aircraft GATORIZING forging process. While a sound forging was produced in the AF2-1DA, a container leak had occurred in the Mar-M432 billet during HIP. This resulted in billet cracking during forging. In-process control procedures were developed to identify such leaks. The AF2-1DA forging was heat treated and metallographic and mechanical property evaluation was performed. Mechanical properties exceeded those of Astroloy, one of the highest temperature capability turbine disk alloys presently used.

  11. Identification of Friction Parameters from the Inverse Analysis of a Direct Extrusion Test

    SciTech Connect

    Adinel, Gavrus; Thien, Pham Duc; Henri, Francillette

    2011-01-17

    This work proposes to use a special upsetting test and an optimal direct extrusion one performed to identify the constitutive equation of the material behavior and the friction coefficients directly from the load-stroke curves. The proposed friction test has the advantage to permit to take into account contact phenomena corresponding to new specimen surfaces created during a real bulk cold forming process. A lot of numerical simulations are made with the commercial software FORGE2 in order to study the influence of some design and process parameters. Different friction laws will be identified starting from the classical Coulomb and Tresca ones. All the parameter identifications are made using the Inverse Analysis principle.

  12. Identification of Friction Parameters from the Inverse Analysis of a Direct Extrusion Test

    NASA Astrophysics Data System (ADS)

    Gavrus, Adinel; Thien Pham, Duc; Francillette, Henri

    2011-01-01

    This work proposes to use a special upsetting test and an optimal direct extrusion one performed to identify the constitutive equation of the material behavior and the friction coefficients directly from the load-stroke curves. The proposed friction test has the advantage to permit to take into account contact phenomena corresponding to new specimen surfaces created during a real bulk cold forming process. A lot of numerical simulations are made with the commercial software FORGE2 in order to study the influence of some design and process parameters. Different friction laws will be identified starting from the classical Coulomb and Tresca ones. All the parameter identifications are made using the Inverse Analysis principle.

  13. Validating Mechanistic Sorption Model Parameters and Processes for Reactive Transport in Alluvium

    SciTech Connect

    Zavarin, M; Roberts, S K; Rose, T P; Phinney, D L

    2002-05-02

    The laboratory batch and flow-through experiments presented in this report provide a basis for validating the mechanistic surface complexation and ion exchange model we use in our hydrologic source term (HST) simulations. Batch sorption experiments were used to examine the effect of solution composition on sorption. Flow-through experiments provided for an analysis of the transport behavior of sorbing elements and tracers which includes dispersion and fluid accessibility effects. Analysis of downstream flow-through column fluids allowed for evaluation of weakly-sorbing element transport. Secondary Ion Mass Spectrometry (SIMS) analysis of the core after completion of the flow-through experiments permitted the evaluation of transport of strongly sorbing elements. A comparison between these data and model predictions provides additional constraints to our model and improves our confidence in near-field HST model parameters. In general, cesium, strontium, samarium, europium, neptunium, and uranium behavior could be accurately predicted using our mechanistic approach but only after some adjustment was made to the model parameters. The required adjustments included a reduction in strontium affinity for smectite, an increase in cesium affinity for smectite and illite, a reduction in iron oxide and calcite reactive surface area, and a change in clinoptilolite reaction constants to reflect a more recently published set of data. In general, these adjustments are justifiable because they fall within a range consistent with our understanding of the parameter uncertainties. These modeling results suggest that the uncertainty in the sorption model parameters must be accounted for to validate the mechanistic approach. The uncertainties in predicting the sorptive behavior of U-1a and UE-5n alluvium also suggest that these uncertainties must be propagated to nearfield HST and large-scale corrective action unit (CAU) models.

  14. Comparison of pitting fatigue life of ausforged and standard forged AISI M-50 and AISI 9310 spur gears

    NASA Technical Reports Server (NTRS)

    Townsend, D. P.; Bamberger, E. N.; Zaretsky, E. V.

    1975-01-01

    Standard forged and ausforged spur gears made of vacuum-induction-melted, consumable-electrode, vacuum-arc-remelted AISI M-50 steel were tested under conditions that produced fatigue pitting. The gears were 8.89 cm (3.5 in.) in pitch diameter and had tip relief. The M-50 standard forged and ausforged test results were compared with each other. They were then compared with results for machined vacuum-arc-remelted AISI 9310 gears tested under identical conditions. Both types of M-50 gears had lives approximately five times that of the 9310 gears. The life at which 10 percent of the M-50 ausforged gears failed was slightly less than that at which the M-50 standard forged gears failed. The ausforged gears had a slightly greater tendency to fail by tooth fracture than did the standard forged gears, most likely because of the better forging and grain flow pattern of standard forged gears.

  15. Effect of process parameters on properties of argon–nitrogen plasma for titanium nitride film deposition

    SciTech Connect

    Saikia, Partha; Kakati, Bharat

    2013-11-15

    In this study, the effect of working pressure and input power on the physical properties and sputtering efficiencies of argon–nitrogen (Ar/N{sub 2}) plasma in direct current magnetron discharge is investigated. The discharge in Ar/N{sub 2} is used to deposit TiN films on high speed steel substrate. The physical plasma parameters are determined by using Langmuir probe and optical emission spectroscopy. On the basis of the different reactions in the gas phase, the variation of plasma parameters and sputtering rate are explained. A prominent change of electron temperature, electron density, ion density, and degree of ionization of Ar is found as a function of working pressure and input power. The results also show that increasing working pressure exerts a negative effect on film deposition rate while increasing input power has a positive impact on the same. To confirm the observed physical properties and evaluate the texture growth as a function of deposition parameters, x-ray diffraction study of deposited TiN films is also done.

  16. Aircraft flight data processing and parameter identification with iterative extended Kalman filter/smoother and two-step estimator

    NASA Astrophysics Data System (ADS)

    Yu, Qiuli

    2001-12-01

    Aircraft flight test data are processed by optimal estimation programs to estimate the aircraft state trajectory (3 DOF) and to identify the unknown parameters, including constant biases and scale factor of the measurement instrumentation system. The methods applied in processing aircraft flight test data are the iterative extended Kalman filter/smoother and fixed-point smoother (IEKFSFPS) method and the two-step estimator (TSE) method. The models of an aircraft flight dynamic system and measurement instrumentation system are established. The principles of IEKFSFPS and TSE methods are derived and summarized, and their algorithms are programmed with MATLAB codes. Several numerical experiments of flight data processing and parameter identification are carried out by using IEKFSFPS and TSE algorithm programs. Comparison and discussion of the simulation results with the two methods are made. The TSE+IEKFSFPS combination method is presented and proven to be effective and practical. Figures and tables of the results are presented.

  17. Effect of process parameters on properties of Al-Si alloys cast by Rapid Slurry Formation (RSF) technique

    NASA Astrophysics Data System (ADS)

    Ratke, L.; Sharma, A.; Kohli, D.

    2012-01-01

    Rapid slurry formation is a semi-solid metal forming technique, which is based on a so-called solid enthalpy exchange material (EEM). It is a fascinating technology offering the opportunity to manufacture net-shaped metal components of complex geometry in a single forming operation. At the same time, high mechanical properties can be achieved due to the unique microstructure and flow behaviour. The major process parameters used in the RSF process are rotation speed of the EEM, melt superheat, amount of EEM added (determining fs), and holding time. The process parameters can be well controlled with clear effects on the microstructure. There is a lack of theoretical modelling of the morphological evolution in these two-phase slurries.

  18. Improved Warm-Working Process For An Iron-Base Alloy

    NASA Technical Reports Server (NTRS)

    Cone, Fred P.; Cryns, Brendan J.; Miller, John A.; Zanoni, Robert

    1992-01-01

    Warm-working process produces predominantly unrecrystallized grain structure in forgings of iron-base alloy A286 (PWA 1052 composition). Yield strength and ultimate strength increased, and elongation and reduction of area at break decreased. Improved process used on forgings up to 10 in. thick and weighing up to 900 lb.

  19. Optimization of Surface Roughness Parameters of Al-6351 Alloy in EDC Process: A Taguchi Coupled Fuzzy Logic Approach

    NASA Astrophysics Data System (ADS)

    Kar, Siddhartha; Chakraborty, Sujoy; Dey, Vidyut; Ghosh, Subrata Kumar

    2016-06-01

    This paper investigates the application of Taguchi method with fuzzy logic for multi objective optimization of roughness parameters in electro discharge coating process of Al-6351 alloy with powder metallurgical compacted SiC/Cu tool. A Taguchi L16 orthogonal array was employed to investigate the roughness parameters by varying tool parameters like composition and compaction load and electro discharge machining parameters like pulse-on time and peak current. Crucial roughness parameters like Centre line average roughness, Average maximum height of the profile and Mean spacing of local peaks of the profile were measured on the coated specimen. The signal to noise ratios were fuzzified to optimize the roughness parameters through a single comprehensive output measure (COM). Best COM obtained with lower values of compaction load, pulse-on time and current and 30:70 (SiC:Cu) composition of tool. Analysis of variance is carried out and a significant COM model is observed with peak current yielding highest contribution followed by pulse-on time, compaction load and composition. The deposited layer is characterised by X-Ray Diffraction analysis which confirmed the presence of tool materials on the work piece surface.

  20. Effect of HVOF Processing Parameters on the Properties of NiCoCrAlY Coatings by Design of Experiments

    NASA Astrophysics Data System (ADS)

    Ruiz-Luna, H.; Lozano-Mandujano, D.; Alvarado-Orozco, J. M.; Valarezo, A.; Poblano-Salas, C. A.; Trápaga-Martínez, L. G.; Espinoza-Beltrán, F. J.; Muñoz-Saldaña, J.

    2014-08-01

    The effect of three principal, independent, high-velocity oxygen fuel (HVOF)-processing parameters on the properties of NiCoCrAlY coatings deposited using commercial powders is reported here. The design of experiments (DoE) technique at a two-level factorial and a central composite rotatable design was used to analyze and optimize the HVOF spraying process. The deposition parameters investigated were (1) fuel flow, (2) oxygen flow, and (3) stand-off distance. The effect of these processing variables was evaluated using selected responses, including porosity and oxide content, residual stresses, and deposition efficiency. Coatings with low porosity as well as with low residual stress were obtained using high fuel-rich conditions at a stand-off distance between 250 and 300 mm. At shorter and longer stand-off distances, respectively, either excessive flattening of splats or un-molten condition occurred, resulting in high levels of porosity and residual stress. The response surface, the empirical relationships among the variables, and the response parameters allowed the selection of optimum deposition parameters and the improvement of coating properties.